WorldWideScience

Sample records for solidification thermal outgassing

  1. Water Outgassing from PBX-9502 powder by isoconversional thermal analysis

    International Nuclear Information System (INIS)

    Dinh, L.N.; Glascoe, E.L.; Small, W.

    2009-01-01

    Temperature programmed desorption/decomposition (TPD) were performed on PBX-9502 after 3 hours of vacuum pump. TPD data were analyzed by the technique of isoconversional analysis to obtain outgassing kinetics and moisture content of PBX-9502 powder as well as to construct water outgassing models for PBX-9502 powder as a function of time and temperature. Following 3 hours of vacuum pump, dry storage of PBX-9502 at 300K, quickly gives rise to 180-330 ppm moisture in the first few years. Thereafter, the moisture outgassing continues at a much slower rate, totaling only to ∼ 210-380 ppm after 100 years of storage. In an effort to understand the nature of the moisture outgassing in PBX-9502, we have measured moisture content and outgassing kinetics in PBX-9502 by the experimental technique of TPD and the isoconversional thermal analysis. The results of these measurements were then used to construct moisture outgassing models for PBX-9502 in a dry environment (following 3 hours of vacuum pump)

  2. Hot vacuum outgassing to ensure low hydrogen content in MOX fuel pellets for thermal reactors

    International Nuclear Information System (INIS)

    Majumdar, S.; Nair, M.R.; Kumar, Arun

    1983-01-01

    Hot vacuum outgassing treatment to ensure low hydrogen content in Mixed Oxide Fuel (MOX) pellets for thermal reactors has been described. Hypostoichiometric sintered MOX pellets retain more hydrogen than UO 2 pellets. The hydrogen content further increases with the addition of admixed lubricant and pore formers. However, low hydrogen content in the MOX pellets can be ensured by a hot vacuum outgassing treatment at a temperature between 773K to 823K for 2 hrs. (author)

  3. Inverse thermal analysis method to study solidification in cast iron

    DEFF Research Database (Denmark)

    Dioszegi, Atilla; Hattel, Jesper

    2004-01-01

    Solidification modelling of cast metals is widely used to predict final properties in cast components. Accurate models necessitate good knowledge of the solidification behaviour. The present study includes a re-examination of the Fourier thermal analysis method. This involves an inverse numerical...... solution of a 1-dimensional heat transfer problem connected to solidification of cast alloys. In the analysis, the relation between the thermal state and the fraction solid of the metal is evaluated by a numerical method. This method contains an iteration algorithm controlled by an under relaxation term...... inverse thermal analysis was tested on both experimental and simulated data....

  4. Surface morphology of amorphous germanium thin films following thermal outgassing of SiO2/Si substrates

    International Nuclear Information System (INIS)

    Valladares, L. de los Santos; Dominguez, A. Bustamante; Llandro, J.; Holmes, S.; Quispe, O. Avalos; Langford, R.; Aguiar, J. Albino; Barnes, C.H.W.

    2014-01-01

    Highlights: • Annealing promotes outgassing of SiO 2 /Si wafers. • Outgassing species embed in the a-Ge film forming bubbles. • The density of bubbles obtained by slow annealing is smaller than by rapid annealing. • The bubbles explode after annealing the samples at 800 °C. • Surface migration at higher temperatures forms polycrystalline GeO 2 islands. - Abstract: In this work we report the surface morphology of amorphous germanium (a-Ge) thin films (140 nm thickness) following thermal outgassing of SiO 2 /Si substrates. The thermal outgassing was performed by annealing the samples in air at different temperatures from 400 to 900 °C. Annealing at 400 °C in slow (2 °C/min) and fast (10 °C/min) modes promotes the formation of bubbles on the surface. A cross sectional view by transmission electron microscope taken of the sample slow annealed at 400 °C reveals traces of gas species embedded in the a-Ge film, allowing us to propose a possible mechanism for the formation of the bubbles. The calculated internal pressure and number of gas molecules for this sample are 30 MPa and 38 × 10 8 , respectively. Over an area of 22 × 10 −3 cm 2 the density of bubbles obtained at slow annealing (9 × 10 3 cm −2 ) is smaller than that at rapid annealing (6.4 × 10 4 cm −2 ), indicating that the amount of liberated gas in both cases is only a fraction of the total gas contained in the substrate. After increasing the annealing temperature in the slow mode, bubbles of different diameters (from tens of nanometers up to tens of micrometers) randomly distribute over the Ge film and they grow with temperature. Vertical diffusion of the outgas species through the film dominates the annealing temperature interval 400–600 °C, whereas coalescence of bubbles caused by lateral diffusion is detected after annealing at 700 °C. The bubbles explode after annealing the samples at 800 °C. Annealing at higher temperatures, such as 900 °C, leads to surface migration of the

  5. Surface morphology of amorphous germanium thin films following thermal outgassing of SiO{sub 2}/Si substrates

    Energy Technology Data Exchange (ETDEWEB)

    Valladares, L. de los Santos, E-mail: ld301@cam.ac.uk [Cavendish Laboratory, Department of Physics, University of Cambridge, J.J. Thomson Ave., Cambridge CB3 0HE (United Kingdom); Dominguez, A. Bustamante [Laboratorio de Cerámicos y Nanomateriales, Facultad de Ciencias Físicas, Universidad Nacional Mayor de San Marcos, Apartado Postal 14-0149, Lima (Peru); Llandro, J.; Holmes, S. [Cavendish Laboratory, Department of Physics, University of Cambridge, J.J. Thomson Ave., Cambridge CB3 0HE (United Kingdom); Quispe, O. Avalos [Laboratorio de Cerámicos y Nanomateriales, Facultad de Ciencias Físicas, Universidad Nacional Mayor de San Marcos, Apartado Postal 14-0149, Lima (Peru); Langford, R. [Cavendish Laboratory, Department of Physics, University of Cambridge, J.J. Thomson Ave., Cambridge CB3 0HE (United Kingdom); Aguiar, J. Albino [Laboratório de Supercondutividade e Materiais Avançados, Departamento de Física, Universidade Federal de Pernambuco, 50670-901, Recife (Brazil); Barnes, C.H.W. [Cavendish Laboratory, Department of Physics, University of Cambridge, J.J. Thomson Ave., Cambridge CB3 0HE (United Kingdom)

    2014-10-15

    Highlights: • Annealing promotes outgassing of SiO{sub 2}/Si wafers. • Outgassing species embed in the a-Ge film forming bubbles. • The density of bubbles obtained by slow annealing is smaller than by rapid annealing. • The bubbles explode after annealing the samples at 800 °C. • Surface migration at higher temperatures forms polycrystalline GeO{sub 2} islands. - Abstract: In this work we report the surface morphology of amorphous germanium (a-Ge) thin films (140 nm thickness) following thermal outgassing of SiO{sub 2}/Si substrates. The thermal outgassing was performed by annealing the samples in air at different temperatures from 400 to 900 °C. Annealing at 400 °C in slow (2 °C/min) and fast (10 °C/min) modes promotes the formation of bubbles on the surface. A cross sectional view by transmission electron microscope taken of the sample slow annealed at 400 °C reveals traces of gas species embedded in the a-Ge film, allowing us to propose a possible mechanism for the formation of the bubbles. The calculated internal pressure and number of gas molecules for this sample are 30 MPa and 38 × 10{sup 8}, respectively. Over an area of 22 × 10{sup −3} cm{sup 2} the density of bubbles obtained at slow annealing (9 × 10{sup 3} cm{sup −2}) is smaller than that at rapid annealing (6.4 × 10{sup 4} cm{sup −2}), indicating that the amount of liberated gas in both cases is only a fraction of the total gas contained in the substrate. After increasing the annealing temperature in the slow mode, bubbles of different diameters (from tens of nanometers up to tens of micrometers) randomly distribute over the Ge film and they grow with temperature. Vertical diffusion of the outgas species through the film dominates the annealing temperature interval 400–600 °C, whereas coalescence of bubbles caused by lateral diffusion is detected after annealing at 700 °C. The bubbles explode after annealing the samples at 800 °C. Annealing at higher temperatures, such as

  6. Advanced Durable Flexible Ultra Low Outgassing Thermal Control Coatings for NASA Science Missions, Phase I

    Data.gov (United States)

    National Aeronautics and Space Administration — This Phase I program proposes to synthesize novel nanoengineered ultra low out gassing elastomers and formulate high temperature capable flexible thermal control...

  7. Dynamics of liquid solidification thermal resistance of contact layer

    CERN Document Server

    Lipnicki, Zygmunt

    2017-01-01

    This monograph comprehensively describes phenomena of heat flow during phase change as well as the dynamics of liquid solidification, i.e. the development of a solidified layer. The book provides the reader with basic knowledge for practical designs, as well as with equations which describe processes of energy transformation. The target audience primarily comprises researchers and experts in the field of heat flow, but the book may also be beneficial for both practicing engineers and graduate students.

  8. Efficiency of thermal outgassing for tritium retention measurement and removal in ITER

    Directory of Open Access Journals (Sweden)

    G. De Temmerman

    2017-08-01

    Full Text Available As a licensed nuclear facility, ITER must limit the in-vessel tritium (T retention to reduce the risks of potential release during accidents, the inventory limit being set at 1kg. Simulations and extrapolations from existing experiments indicate that T-retention in ITER will mainly be driven by co-deposition with beryllium (Be eroded from the first wall, with co-deposits forming mainly in the divertor region but also possibly on the first wall itself. A pulsed Laser-Induced Desorption (LID system, called Tritium Monitor, is being designed to locally measure the T-retention in co-deposits forming on the inner divertor baffle of ITER. Regarding tritium removal, the baseline strategy is to perform baking of the plasma-facing components, at 513K for the FW and 623K for the divertor. Both baking and laser desorption rely on the thermal desorption of tritium from the surface, the efficiency of which remains unclear for thick (and possibly impure co-deposits. This contribution reports on the results of TMAP7 studies of this efficiency for ITER-relevant deposits.

  9. Hydrogen Outgassing from Lithium Hydride

    Energy Technology Data Exchange (ETDEWEB)

    Dinh, L N; Schildbach, M A; Smith, R A; Balazs1, B; McLean II, W

    2006-04-20

    Lithium hydride is a nuclear material with a great affinity for moisture. As a result of exposure to water vapor during machining, transportation, storage and assembly, a corrosion layer (oxide and/or hydroxide) always forms on the surface of lithium hydride resulting in the release of hydrogen gas. Thermodynamically, lithium hydride, lithium oxide and lithium hydroxide are all stable. However, lithium hydroxides formed near the lithium hydride substrate (interface hydroxide) and near the sample/vacuum interface (surface hydroxide) are much less thermally stable than their bulk counterpart. In a dry environment, the interface/surface hydroxides slowly degenerate over many years/decades at room temperature into lithium oxide, releasing water vapor and ultimately hydrogen gas through reaction of the water vapor with the lithium hydride substrate. This outgassing can potentially cause metal hydriding and/or compatibility issues elsewhere in the device. In this chapter, the morphology and the chemistry of the corrosion layer grown on lithium hydride (and in some cases, its isotopic cousin, lithium deuteride) as a result of exposure to moisture are investigated. The hydrogen outgassing processes associated with the formation and subsequent degeneration of this corrosion layer are described. Experimental techniques to measure the hydrogen outgassing kinetics from lithium hydride and methods employing the measured kinetics to predict hydrogen outgassing as a function of time and temperature are presented. Finally, practical procedures to mitigate the problem of hydrogen outgassing from lithium hydride are discussed.

  10. Solidification of high temperature molten salts for thermal energy storage systems

    Science.gov (United States)

    Sheffield, J. W.

    1981-01-01

    The solidification of phase change materials for the high temperature thermal energy storage system of an advanced solar thermal power system has been examined theoretically. In light of the particular thermophysical properties of candidate phase change high temperature salts, such as the eutectic mixture of NaF - MgF2, the heat transfer characteristics of one-dimensional inward solidification for a cylindrical geometry have been studied. The Biot number for the solidified salt is shown to be the critical design parameter for constant extraction heat flux. A fin-on-fin design concept of heat transfer surface augmentation is proposed in an effort to minimize the effects of the salt's low thermal conductivity and large volume change upon fusing.

  11. Experimental Study on Melting and Solidification of Phase Change Material Thermal Storage

    Science.gov (United States)

    Ambarita, H.; Abdullah, I.; Siregar, C. A.; Siregar, R. E. T.; Ronowikarto, A. D.

    2017-03-01

    Melting and solidification process of Phase Change Materials (PCMs) are investigated experimentally. The tested PCMs are Paraffin wax and Steric acid which typically used for solar water heater. The objective is to explore the characteristics of the PCM when it is being melted and solidified. The experiments are performed in a glass box. One side of the box wall is heated while the opposite wall is kept constant and other walls are insulated. Temperature of the heated wall are kept constant at 80°C, 85°C, and 90°C, respectively. Every experiment is carried out for 600 minutes. Temperatures are recorded and the melting and solidification processes are pictured by using camera. The results show that the melting process starts from the upper part of the thermal storage. In the solidification process, it starts from the lower part of the thermal storage. As a thermal energy storage, Paraffin wax is better than Steric acid. This is because Paraffin wax can store more energy. At heat source temperature of 90°C, thermal energy stored by Paraffin wax and Stearic acid is 61.84 kJ and 57.39 kJ, respectively. Thus it is better to used Paraffin wax in the solar water heater as thermal energy storage.

  12. The mechanics of shallow magma reservoir outgassing

    Science.gov (United States)

    Parmigiani, A.; Degruyter, W.; Leclaire, S.; Huber, C.; Bachmann, O.

    2017-08-01

    Magma degassing fundamentally controls the Earth's volatile cycles. The large amount of gas expelled into the atmosphere during volcanic eruptions (i.e., volcanic outgassing) is the most obvious display of magmatic volatile release. However, owing to the large intrusive:extrusive ratio, and considering the paucity of volatiles left in intrusive rocks after final solidification, volcanic outgassing likely constitutes only a small fraction of the overall mass of magmatic volatiles released to the Earth's surface. Therefore, as most magmas stall on their way to the surface, outgassing of uneruptible, crystal-rich magma storage regions will play a dominant role in closing the balance of volatile element cycling between the mantle and the surface. We use a numerical approach to study the migration of a magmatic volatile phase (MVP) in crystal-rich magma bodies ("mush zones") at the pore scale. Our results suggest that buoyancy-driven outgassing is efficient over crystal volume fractions between 0.4 and 0.7 (for mm-sized crystals). We parameterize our pore-scale results for MVP migration in a thermomechanical magma reservoir model to study outgassing under dynamical conditions where cooling controls the evolution of the proportion of crystal, gas, and melt phases and to investigate the role of the reservoir size and the temperature-dependent viscoelastic response of the crust on outgassing efficiency. We find that buoyancy-driven outgassing allows for a maximum of 40-50% volatiles to leave the reservoir over the 0.4-0.7 crystal volume fractions, implying that a significant amount of outgassing must occur at high crystal content (>0.7) through veining and/or capillary fracturing.

  13. Melting/solidification characteristics of paraffin based nanocomposite for thermal energy storage applications

    Directory of Open Access Journals (Sweden)

    Lokesh Selvam

    2017-01-01

    Full Text Available The present work aimed to investigate the melting and solidification characteristics of nanoparticle enhanced phase change material (NEPCM. The NEPCM were prepared using paraffin as the phase change material and multiwall carbon nanotube (MWCNT as the nanomaterial without using any dispersant. Thermal conductivity of the NEPCM was measured with respect to temperature and the measured data showed higher enhancement than the phase change material both in liquid and solid state, due to inherent high conductive and the continuous networking of the MWCNT. A reduction in solidification and melting time of 42% and 29% was achieved in the case of NEPCM with 0.9% and 0.3%, respectively. It is concluded that enhanced heat transfer characteristics of NEPCM is highly beneficial towards design and development of efficient thermal energy storage system for various applications.

  14. Solidification behavior and thermal conductivity of bulk sodium acetate trihydrate composites with thickening agents and graphite

    DEFF Research Database (Denmark)

    Dannemand, Mark; Johansen, Jakob Berg; Furbo, Simon

    2016-01-01

    Sodium acetate trihydrate is a promising phase change material for long term storage of solar thermal energy if supercooling is actively utilized. Well performing thermal energy storages need to be able to charge and discharge energy at a high rate. The relatively low thermal conductivity....... Investigations of the solidification behavior, the formation of cavities and thermal conductivity of composites based on sodium acetate trihydrate crystalizing with or without supercooling are presented in this paper. The thermal conductivity was measured with an ISOMET hot disc surface measurement probe....... Samples that crystalized without supercooling tended to form solid crystals near the heat transfer surface and cavities away from the heat transfer surface. The measured thermal conductivity was up to 0.7 W/m K in solid sodium acetate trihydrate. Samples that crystalized from supercooled state formed...

  15. Spacecraft Material Outgassing Data

    Data.gov (United States)

    National Aeronautics and Space Administration — This compilation of outgassing data of materials intended for spacecraft use were obtained at the Goddard Space Flight Center (GSFC), utilizing equipment developed...

  16. Integrated System of Thermal/Dimensional Analysis for Quality Control of Metallic Melt and Ductile Iron Casting Solidification

    Science.gov (United States)

    Stan, Stelian; Chisamera, Mihai; Riposan, Iulian; Neacsu, Loredana; Cojocaru, Ana Maria; Stan, Iuliana

    2018-03-01

    The main objective of the present work is to introduce a specific experimental instrument and technique for simultaneously evaluating cooling curves and expansion or contraction of cast metals during solidification. Contraction/expansion analysis illustrates the solidification parameters progression, according to the molten cast iron characteristics, which are dependent on the melting procedure and applied metallurgical treatments, mold media rigidity and thermal behavior [heat transfer parameters]. The first part of the paper summarizes the performance of this two-mold device. Its function is illustrated by representative shrinkage tendency results in ductile cast iron as affected by mold rigidity (green sand and furan resin sand molds) and inoculant type (FeSi-based alloys), published in part previously. The second part of the paper illustrates an application of this equipment adapted for commercial foundry use. It conducts thermal analysis and volume change measurements in a single ceramic cup so that mold media as well as solidification conditions are constants, with cast iron quality as the variable. Experiments compared gray and ductile cast iron solidification patterns. Gray iron castings are characterized by higher undercooling at the beginning and at the end of solidification and lower graphitic expansion. Typically, ductile cast iron exhibits higher graphitic, initial expansion, conducive for shrinkage formation in soft molds.

  17. Study of the thermal and kinetic parameters during directional solidification of zinc-aluminum eutectic alloys

    International Nuclear Information System (INIS)

    Gueijman, Sergio Fabian; Ares, Alicia Esther; Schvezov, Carlos Enrique

    2008-01-01

    Much work has been done recently on investigating zinc-based binary alloys, with different aluminum content, and modified or not with small amounts of other alloying elements. Some of these alloys have interesting properties, such as, the ZA alloys that have properties similar to some bronzes that are used in applications that require pieces with enough resistance to mechanical stresses. The longitudinal thermal gradients, the minimal gradients, the velocities of the liquid interphases, the velocities of the solid interphases and the accelerations of both interphases as a function of time and position were determined for each diluted alloy of the eutectic concentration considered (Zn-5%Al, % in weight), solidified horizontally with caloric extraction from both ends of the test pieces. The values obtained from the horizontal solidification with two directions of predominant caloric extraction are compared to previous values obtained for the same vertically solidified alloy system with a predominantly caloric extraction direction

  18. Evolution of coal ash solidification properties with disposal site depth and age, 'Gacko' Thermal power plant case

    Directory of Open Access Journals (Sweden)

    Knežević Dinko

    2017-01-01

    Full Text Available Ash with high calcium content is produced by coal combusting in 'Gacko' thermal power plant (Bosnia and Herzegovina. Result of controlled mixture of water and ash is spontaneous ash solidification on disposal site. Speed and solidification efficiency depends on content of calcium-oxide in ash and water: ash mass ratio, which was determined by previous research. Mass ratio that was chosen as the most suitable ratio for industrial usage (roughly was 1:1. Samples of ash of different age were taken after 6.5 years of exploitation and their chemical, physical, mineralogical and geotechnical characteristics were analyzed. Disposed ash was stratified and very heterogeneous. It was shown that great impact on solidification process in practice have climate conditions, proper handling slurry processing, work continuity and disposal site preparation. Great impact of water is noticed which is, because of its water permeability filtrated into lower layers and significantly alters it characteristic.

  19. A unified momentum equation approach for computing thermal residual stresses during melting and solidification

    Science.gov (United States)

    Yeo, Haram; Ki, Hyungson

    2018-03-01

    In this article, we present a novel numerical method for computing thermal residual stresses from a viewpoint of fluid-structure interaction (FSI). In a thermal processing of a material, residual stresses are developed as the material undergoes melting and solidification, and liquid, solid, and a mixture of liquid and solid (or mushy state) coexist and interact with each other during the process. In order to accurately account for the stress development during phase changes, we derived a unified momentum equation from the momentum equations of incompressible fluids and elastoplastic solids. In this approach, the whole fluid-structure system is treated as a single continuum, and the interaction between fluid and solid phases across the mushy zone is naturally taken into account in a monolithic way. For thermal analysis, an enthalpy-based method was employed. As a numerical example, a two-dimensional laser heating problem was considered, where a carbon steel sheet was heated by a Gaussian laser beam. Momentum and energy equations were discretized on a uniform Cartesian grid in a finite volume framework, and temperature-dependent material properties were used. The austenite-martensite phase transformation of carbon steel was also considered. In this study, the effects of solid strains, fluid flow, mushy zone size, and laser heating time on residual stress formation were investigated.

  20. Tungsten Alloy Outgassing Measurements

    CERN Document Server

    Rutherfoord, John P; Shaver, L

    1999-01-01

    Tungsten alloys have not seen extensive use in liquid argon calorimeters so far. Because the manufacturing process for tungsten is different from the more common metals used in liquid argon there is concern that tungsten could poison the argon thereby creating difficulties for precision calorimetry. In this paper we report measurements of outgassing from the tungsten alloy slugs proposed for use in the ATLAS FCal module and estimate limits on potential poisoning with reasonable assumptions. This estimate gives an upper limit poisoning rate of

  1. Solidification microstructure development

    Indian Academy of Sciences (India)

    Unknown

    A majority of manufacturing processes involve melting and solidification of metals and ... In such a case (for example, chill casting), the solidification thickness (S) is ... (5). Here, LX is the system length scale in one dimension and DS is the solute diffusivity in solid. Thermal and solutal diffusivities are finite and usually very ...

  2. Novel synthesis and applications of Thiomer solidification for heavy metals immobilization in hazardous ASR/ISW thermal residue.

    Science.gov (United States)

    Baek, Jin Woong; Mallampati, Srinivasa Reddy; Park, Hung Suck

    2016-03-01

    The present paper reports the novel synthesis and application of Thiomer solidification for heavy metal immobilization in hazardous automobile shredder residues and industrial solid waste (ASR/ISW) thermal residues. The word Thiomer is a combination of the prefix of a sulfur-containing compound "Thio" and the suffix of "Polymer" meaning a large molecule compound of many repeated subunits. To immobilize heavy metals, either ASR/ISW thermal residues (including bottom and fly ash) was mixed well with Thiomer and heated at 140°C. After Thiomer solidification, approximately 91-100% heavy metal immobilization was achieved. The morphology and mineral phases of the Thiomer-solidified ASR/ISW thermal residue were characterized by field emission-scanning electron microscopy, energy dispersive X-ray spectroscopy and X-ray diffraction (XRD), which indicated that the amounts of heavy metals detectable on the ASR/ISW thermal residue surface decreased and the sulfur mass percent increased. XRD indicated that the main fraction of the enclosed/bound materials on the ASR/ISW residue contained sulfur associated crystalline complexes. The Thiomer solidified process could convert the heavy metal compounds into highly insoluble metal sulfides and simultaneously encapsulate the ASR/ISW thermal residue. These results show that the proposed method can be applied to the immobilization of ASR/ISW hazardous ash involving heavy metals. Copyright © 2015 Elsevier Ltd. All rights reserved.

  3. BET measurements: Outgassing of minerals

    DEFF Research Database (Denmark)

    Clausen, Liselotte; Fabricius, Ida Lykke

    2000-01-01

    Outgassing minerals at elevated temperatures prior to BET measurements can lead to phase changes, especially in the case of amorphous and poorly crystalline materials. In order to evaluate the applicability of the BET method when low outgassing temperatures are required, selected aquifer minerals...... were outgassed at different temperatures and for different times. The studied minerals are 2-line ferrihydrite, goethite, lepidocrocite, quartz, calcite, ®-alumina, and kaolinite. The results demonstrate that measured specific surface areas of iron oxides are strongly dependent on outgassing conditions...... because the surface area increased by 170% with increasing temperature. In the poorly crystalline minerals, phase changes caused by heating were observed at temperatures lower than 100±C. Therefore low outgassing temperatures are preferable for minimizing phase changes. As demonstrated in this study...

  4. Solidification of AM and AZ magnesium alloys characterized by heat-transfer modeled thermal and calorimetric analysis and microsegregation study of directionally solidified microstructure

    Energy Technology Data Exchange (ETDEWEB)

    Mirkovic, Djordje

    2008-05-09

    The micro-scale solidification of commercial Mg alloys of the AZ and AM series is in the focus of the present thesis. Two approaches of investigating solidification are implemented, complementary regarding temperature gradient and solidification rate, and also with respect to the generated microstructure. The first approach considers solidification under a negligible spatial temperature gradient. Here the solidification curves, i.e. fraction solid versus temperature, were determined by developing an improved heat-transfer modeling applicable on both differential thermal analysis (DTA) and differential scanning calorimetry (DSC) signals. The correlation between solidification enthalpy and fraction solid during solidification was tested in detail. A better evaluation of the measured DTA and DSC signals is attained through an independent measurement of the time constant as function of temperature for the applied equipment. A further improvement is achieved through a more impartial interpretation of the measured curves. Both improvements enable a better desmearing of measured signals and reduce the error induced by the operator. The novel tantalum encapsulation enabled appropriate handling of challenging Mg-alloys. The viability and limitations of thermal analysis in general to determine start and end of solidification of AZ magnesium alloys was also studied. The second approach is based on directional solidification in a high temperature gradient and at constant solidification rate, achieved by the Bridgman technique. The resulting dendritic microstructure and inherent microsegregation are studied in this work. The solute profiles, i.e. solute content versus solid phase fraction during solidification, are determined by an advanced treatment of the EPMA data. Problems that are demonstrated in this work are Al-loss and melt pollution due to reaction with typical sample container material made of unprotected steel. The development of an optimized boron nitride (BN

  5. Influence of Crucible Thermal Conductivity on Crystal Growth in an Industrial Directional Solidification Process for Silicon Ingots

    Directory of Open Access Journals (Sweden)

    Zaoyang Li

    2016-01-01

    Full Text Available We carried out transient global simulations of heating, melting, growing, annealing, and cooling stages for an industrial directional solidification (DS process for silicon ingots. The crucible thermal conductivity is varied in a reasonable range to investigate its influence on the global heat transfer and silicon crystal growth. It is found that the crucible plays an important role in heat transfer, and therefore its thermal conductivity can influence the crystal growth significantly in the entire DS process. Increasing the crucible thermal conductivity can shorten the time for melting of silicon feedstock and growing of silicon crystal significantly, and therefore large thermal conductivity is helpful in saving both production time and power energy. However, the high temperature gradient in the silicon ingots and the locally concave melt-crystal interface shape for large crucible thermal conductivity indicate that high thermal stress and dislocation propagation are likely to occur during both growing and annealing stages. Based on the numerical simulations, some discussions on designing and choosing the crucible thermal conductivity are presented.

  6. Development of Mitsui/Juelich Incineration System and hydro-thermal ash solidification

    International Nuclear Information System (INIS)

    Suzuki, S.; Kamada, S.; Nakamori, Y.; Katakura, M.; Yamazaki, N.

    1988-01-01

    This paper summarizes the developing program for Mitsui/Juelich Incinerated System combined with Hydrothermal ash solidification. The system is an integrated one and capable for volume reduction of various kind of radioactive waste and safe disposal of residual incinerator ash. The system also has an advantage of reducing construction and operation cost. An outline of the incineration plant is also presented in this paper

  7. Effects of Manganese Content on Solidification Structures, Thermal Properties, and Phase Transformation Characteristics in Fe-Mn-Al-C Steels

    Science.gov (United States)

    Yang, Jian; Wang, Yu-Nan; Ruan, Xiao-Ming; Wang, Rui-Zhi; Zhu, Kai; Fan, Zheng-Jie; Wang, Ying-Chun; Li, Cheng-Bin; Jiang, Xiao-Fang

    2015-04-01

    To assist developments of the continuous-casting technology of Fe-Mn-Al-C steels, the solidification structures and the thermal properties of Fe-Mn-Al-C steel ingots with different manganese contents have been investigated and the phase transformation characteristics have been revealed by FactSage (CRCT-ThermFact Inc., Montréal, Canada). The results show that the thermal conductivity of the 0Mn steel is the highest, whereas the thermal conductivity of the 8Mn steel is slightly higher than that of the 17Mn steel. Increasing the manganese content promotes a columnar solidification structure and coarse grains in steel. With the increase of manganese content, the mass fraction of austenite phase is increased. Finally, a single austenite phase is formed in the 17Mn steel. The mean thermal expansion coefficients of the steels are in the range from 1.3 × 10-5 to 2.3 × 10-5 K-1, and these values increase with the increase of manganese content. The ductility of the 17Mn steel and the 8Mn steel are higher than 40 pct in the temperature range from 873 K to 1473 K (600 °C to 1200 °C), and the cracking during the straightening operation should be avoided. However, the ductility of the 0Mn steel is lower than 40 pct at 973 K and 1123 K (700 °C and 850 °C), which indicates that the temperature of the straightening operation during the continuous-casting process should be above 1173 K (900 °C). Manganese has the effect of enlarging the austenite phase region and reducing the δ-ferrite phase region and α-ferrite phase region. At the 2.1 mass pct aluminum level, the precipitate temperature of AlN is high. Thus, the formed AlN is too coarse to deteriorate the hot ductility of steel.

  8. Outgassing studies of lower hybrid antenna module during CW high RF power injection

    International Nuclear Information System (INIS)

    Goniche, M.; Brossaud, J.; Berger-By, G.; Bibet, Ph.; Poli, S.; Rey, G.; Tonon, G.; Seki, M.; Obara, K.; Maebara, S.; Ikeda, Y.; Imai, T.; Nagashima, T.

    1994-01-01

    Outgassing, induced by very long RF waves injection (up to 6000s) at high power density, is studied with a module, able to be used for a lower hybrid frequency antenna. A large outgassing data base is provided by 75 shots cumulating 27 hours of RF injection. Outgassing rate is documented after different thermal pre-treatments, and in various conditions of cooling, RF power level. Relevant parameters are identified and values of outgassing rates are given in order to design pumping system for a large antenna. (author) 4 refs.; 7 figs.; 1 tab

  9. In Situ Study of Microstructure Evolution in Solidification of Hypereutectic Al-Si Alloys with Application of Thermal Analysis and Neutron Diffraction

    Science.gov (United States)

    Sediako, Dimitry G.; Kasprzak, Wojciech

    2015-09-01

    Understanding of the kinetics of solid-phase evolution in solidification of hypereutectic aluminum alloys is a key to control their as-cast microstructure and resultant mechanical properties, and in turn, to enhance the service characteristics of actual components. This study was performed to evaluate the solidification kinetics for three P-modified hypereutectic Al-19 pct Si alloys: namely, Al-Si binary alloy and with the subsequent addition of 2.8 pct Cu and 2.8 pct Cu + 0.7 pct Mg. Metallurgical evaluation included thermodynamic calculations of the solidification process using the FactSage™ 6.2 software package, as well as experimental thermal analysis, and in situ neutron diffraction. The study revealed kinetics of solid α-Al, solid Si, Al2Cu, and Mg2Si evolution, as well as the individual effects of Cu and Mg alloying additions on the solidification path of the Al-Si system. Various techniques applied in this study resulted in some discrepancies in the results. For example, the FactSage computations, in general, resulted in 281 K to 286 K (8 °C to 13 °C) higher Al-Si eutectic temperatures than the ones recorded in the thermal analysis, which are also ~278 K (~5 °C) higher than those observed in the in situ neutron diffraction. None of the techniques can provide a definite value for the solidus temperature, as this is affected by the chosen calculation path [283 K to 303 K (10 °C to 30 °C) higher for equilibrium solidification vs non-equilibrium] for the FactSage analysis; and further complicated by evolution of secondary Al-Cu and Mg-Si phases that commenced at the end of solidification. An explanation of the discrepancies observed and complications associated with every technique applied is offered in the paper.

  10. Use of joint-growth directions and rock textures to infer thermal regimes during solidification of basaltic lava flows

    Science.gov (United States)

    Degraff, James M.; Long, Philip E.; Aydin, Atilla

    1989-09-01

    Thermal contraction joints form in the upper and lower solidifying crusts of basaltic lava flows and grow toward the interior as the crusts thicken. Lava flows are thus divided by vertical joints that, by changes in joint spacing and form, define horizontal intraflow layers known as tiers. Entablatures are tiers with joint spacings less than about 40 cm, whereas colonnades have larger joint spacings. We use structural and petrographic methods to infer heat-transfer processes and to constrain environmental conditions that produce these contrasting tiers. Joint-surface morphology indicates overall joint-growth direction and thus identifies the level in a flow where the upper and lower crusts met. Rock texture provides information on relative cooling rates in the tiers of a flow. Lava flows without entablature have textures that develop by relatively slow cooling, and two joint sets that usually meet near their middles, which indicate mostly conductive cooling. Entablature-bearing flows have two main joint sets that meet well below their middles, and textures that indicate fast cooling of entablatures and slow cooling of colonnades. Entablatures always occur in the upper joint sets and sometimes alternate several times with colonnades. Solidification times of entablature-bearing flows, constrained by lower joint-set thicknesses, are much less than those predicted by a purely conductive cooling model. These results are best explained by a cooling model based on conductive heat transfer near a flow base and water-steam convection in the upper part of an entablature-bearing flow. Calculated solidification rates in the upper parts of such flows exceed that of the upper crust of Kilauea Iki lava lake, where water-steam convection is documented. Use of the solidification rates in an available model of water-steam convection yields permeability values that agree with measured values for fractured crystalline rock. We conclude, therefore, that an entablature forms when part

  11. Solidification and Biotoxicity Assessment of Thermally Treated Municipal Solid Waste Incineration (MSWI) Fly Ash.

    Science.gov (United States)

    Gong, Bing; Deng, Yi; Yang, Yuanyi; Tan, Swee Ngin; Liu, Qianni; Yang, Weizhong

    2017-06-10

    In the present work, thermal treatment was used to stabilize municipal solid waste incineration (MSWI) fly ash, which was considered hazardous waste. Toxicity characteristic leaching procedure (TCLP) results indicated that, after the thermal process, the leaching concentrations of Pb, Cu, and Zn decreased from 8.08 to 0.16 mg/L, 0.12 to 0.017 mg/L and 0.39 to 0.1 mg/L, respectively, which well met the limits in GB5085.3-2007 and GB16689-2008. Thermal treatment showed a negative effect on the leachability of Cr with concentrations increasing from 0.1 to 1.28 mg/L; nevertheless, it was still under the limitations. XRD analysis suggested that, after thermal treatments, CaO was newly generated. CaO was a main contribution to higher Cr leaching concentrations owing to the formation of Cr (VI)-compounds such as CaCrO₄. SEM/EDS tests revealed that particle adhesion, agglomeration, and grain growth happened during the thermal process and thus diminished the leachability of Pb, Cu, and Zn, but these processes had no significant influence on the leaching of Cr. A microbial assay demonstrated that all thermally treated samples yet possessed strong bactericidal activity according to optical density (OD) test results. Among all samples, the OD value of raw fly ash (RFA) was lowest followed by FA700-10, FA900-10, and FA1100-10 in an increasing order, which indicated that the sequence of the biotoxicity for these samples was RFA > FA700-10 > FA900-10 > FA1100-10. This preliminary study indicated that, apart from TCLP criteria, the biotoxicity assessment was indispensable for evaluating the effect of thermal treatment for MSWI fly ash.

  12. Dendritic solidification and thermal expansion of refractory Nb-Zr alloys investigated by electrostatic levitation

    Energy Technology Data Exchange (ETDEWEB)

    Yang, S.J.; Hu, L.; Wang, L.; Wei, B. [Northwestern Polytechnical University, Department of Applied Physics, Xi' an (China)

    2017-05-15

    The dendritic growth and thermal expansion of isomorphous refractory Nb-5%Zr, Nb-10%Zr, and Nb-15%Zr alloys were studied by electrostatic levitation technique. The obtained maximum undercoolings for the three alloys were 534 (0.2T{sub L}), 498 (0.19T{sub L}), and 483 K (0.18T{sub L}), respectively. Within these undercooling ranges, the dendritic growth velocities of the three alloys all exhibited power laws, and achieved 38.5, 34.0, and 27.1 m s{sup -1} at each maximum undercooling. The microstructures were characterized by coarse dendrites at small undercooling, while they transformed into refined dendrites under large undercooling condition. In addition, the measured thermal expansion coefficients of solid Nb-Zr alloys increased linearly with temperature. The values at liquid state were more than double of those at solid state, which also displayed linear dependence on temperature. (orig.)

  13. Numerical investigation of thermal and residual stress of sapphire during c-axis vertical Bridgman growth process considering the solidification history effect

    Science.gov (United States)

    Hwang, Ji Hoon; Lee, Young Cheol; Lee, Wook Jin

    2018-01-01

    Sapphire single crystals have been highlighted for epitaxial of gallium nitride films in high-power laser and light emitting diode industries. In this study, the evolution of thermally induced stress in sapphire during the vertical Bridgman crystal growth process was investigated using a finite element model that simplified the real Bridgman process. A vertical Bridgman process of cylindrical sapphire crystal with a diameter of 50 mm was considered for the model. The solidification history effect during the growth was modeled by the quite element technique. The effects of temperature gradient, seeding interface shape and seeding position on the thermal stress during the process were discussed based on the finite element analysis results.

  14. Evaluation of Settler Tank Thermal Stability during Solidification and Disposition to ERDF

    Energy Technology Data Exchange (ETDEWEB)

    Stephenson, David E. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Delegard, Calvin H. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Schmidt, Andrew J. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States)

    2015-03-30

    Ten 16-foot-long and 20-inch diameter horizontal tanks currently reside in a stacked 2×5 (high) array in the ~20,000-gallon water-filled Weasel Pit of the 105-KW Fuel Storage Basin on the US-DOE Hanford Site. These ten tanks are part of the Integrated Water Treatment System used to manage water quality in the KW Basin and are called “settler” tanks because of their application in removing particles from the KW Basin waters. Based on process knowledge, the settler tanks are estimated to contain about 124 kilograms of finely divided uranium metal, 22 kg of uranium dioxide, and another 55 kg of other radioactive sludge. The Sludge Treatment Project (STP), managed by CH2MHill Plateau Remediation Company (CHPRC) is charged with managing the settler tanks and arranging for their ultimate disposal by burial in ERDF. The presence of finely divided uranium metal in the sludge is of concern because of the potential for thermal runaway reaction of the uranium metal with water and the formation of flammable hydrogen gas as a product of the uranium-water reaction. Thermal runaway can be instigated by external heating. The STP commissioned a formal Decision Support Board (DSB) to consider options and provide recommendations to manage and dispose of the settler tanks and their contents. Decision criteria included consideration of the project schedule and longer-term deactivation, decontamination, decommissioning, and demolition (D4) of the KW Basin. The DSB compared the alternatives and recommended in-situ grouting, size-reduction, and ERDF disposal as the best of six candidate options for settler tank treatment and disposal. It is important to note that most grouts contain a complement of Portland cement as the binding agent and that Portland cement curing reactions generate heat. Therefore, concern is raised that the grouting of the settler tank contents may produce heating sufficient to instigate thermal runaway reactions in the contained uranium metal sludge.

  15. Outgassing tests on graphites in temperature range 100-1600 degrees C

    International Nuclear Information System (INIS)

    Alessandrini, C.; Apicella, M.L.; Verdini, L.

    1993-01-01

    Graphite is a an interesting material for plasma-facing components in fusion experiments, mainly because of its low atomic number and excellent thermal properties. Nevertheless, it contains a large amount of gaseous impurities, which can be released by plasma-surface interactions and affect the purity of the deuterium-tritium plasma. To investigate the outgassing behaviour of graphites, CFC's and doped C composites, a facility was set up to perform outgassing tests on samples, as a function of temperature in the range between 100 and 1600 degrees C. The experimental apparatus, designed to work in UHV conditions, allows outgassing measurements by a quadrupole mass spectrometer (1-200 AMU) using two different methods. The test facility, the quadrupole calibration and preliminary quantitative outgassing measurements on SEP CARB N112 samples are described

  16. Combined effect of non-equilibrium solidification and thermal annealing on microstructure evolution and hardness behavior of AZ91 magnesium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Zhou, Z.Z.; Yang, W., E-mail: weiyang@mail.nwpu.edu.cn; Chen, S.H.; Yu, H.; Xu, Z.F.

    2014-06-15

    Non-equilibrium solidification of commercial AZ91 magnesium alloy was performed by copper mold spray-casting technique and the thermal stability property of as-formed meta-stable microstructure was investigated by subsequent annealing at different temperatures and times. Remarkable grain refinement appears with increasing cooling rate during solidification process, which is accompanied by a visible cellular/dendrite transition for the grain morphology of primary phase. Moreover, the non-equilibrium solidified alloy exhibits obvious precipitation hardening effect upon annealing at 200 °C, and the precipitation mode of β-Mg{sub 17}Al{sub 12} phase changes from discontinuous to continuous with extending isothermal time from 4 h to 16 h, which generates an increase of resultant micro-hardness value. After solid solution treatment at the elevated temperature of 420 °C, the volume fraction of β-Mg{sub 17}Al{sub 12} phase decreases and a notable grain growth phenomenon occurs, which give rise to a reduction of hardness in comparison with that of as-quenched alloy.

  17. Advanced modeling of solidification

    International Nuclear Information System (INIS)

    Bousquet-Melou, P.; Fichot, F.; Goyeau, B.; Gobin, D.; Quintard, M.

    2001-01-01

    A theoretical and numerical macroscopic modeling of the solidification of binary mixtures is presented. The growth of a solid-liquid region (mushy zone), represented by a non-homogeneous porous medium, is considered. A macroscopic model for momentum, heat and mass transfer during solidification is derived using the volume averaging method, and the effective transport properties (permeability, effective diffusivities, mass exchange coefficients) are defined by associated closure problems (set of microscopic balance equations). Consequently, the effects of the dendritic geometry (tortuosity) and of microscopic transfer phenomena (dispersion, interfacial exchange) are introduced in the averaged balance equations and in the representation of the effective transport coefficients. This closure method provides an original approach of solidification modeling. The resulting macroscopic model is based on the local thermal equilibrium assumption (one-temperature model) while a two-phase description of macroscopic species transfer is introduced using solid and liquid mass exchange coefficients. The phase diagram is used to predict the solid and liquid equilibrium concentrations at the solid-liquid interface. This two-phase approach extends the classical limiting cases that correspond to the lever-rule and Scheil descriptions. (authors)

  18. Vacuum outgassing from diffuse-absorptive baffle materials

    International Nuclear Information System (INIS)

    Egert, C.M.; Basford, J.A.

    1990-01-01

    Quantitative measurements of outgassing for Martin black and a variety of metallic, diffuse absorptive baffle materials under development for stray light management are reported in this paper. Outgassing measurements were made during pumpdown from atmosphere at room temperature. Mass scans indicate water was the major outgassing species for all materials tested. Calibrated measurements of water vapor outgassing as a function of time were also made for each baffle material. Most baffle materials exhibited total water vapor outgassed during pumpdown of between 1 x 10 -5 and 4 x 10 -5 moles/cm 2 . Plasma sprayed beryllium, currently under development exhibited approximately an order of magnitude lower total water vapor outgassed during pumpdown

  19. UNCONSTRAINED MELTING AND SOLIDIFICATION INSIDE ...

    African Journals Online (AJOL)

    2015-09-01

    Sep 1, 2015 ... There is a large number of experimental and numerical works on melting and solidification of PCM[6-10], and also its usage as thermal management in building [11-14], electronic devices [15-16] and solar energy. [17-20].Most investigated geometries in melting and freezing process are sphere (spherical.

  20. Low-Outgassing Photogrammetry Targets for Use in Outer Space

    Science.gov (United States)

    Gross, Jason N.; Sampler, Henry; Reed, Benjamin B.

    2011-01-01

    A short document discusses an investigation of materials for photogrammetry targets for highly sensitive optical scientific instruments to be operated in outer space and in an outer-space-environment- simulating thermal vacuum chamber on Earth. A key consideration in the selection of photogrammetry-target materials for vacuum environments is the need to prevent contamination that could degrade the optical responses of the instruments. Therefore, in addition to the high levels and uniformity of reflectivity required of photogrammetry-target materials suitable for use in air, the materials sought must exhibit minimal outgassing. Commercially available photogrammetry targets were found to outgas excessively under the thermal and vacuum conditions of interest; this finding prompted the investigators to consider optically equivalent or superior, lower-outgassing alternative target materials. The document lists several materials found to satisfy the requirements, but does not state explicitly whether the materials can be used individually or must be combined in the proper sequence into layered target structures. The materials in question are an aluminized polyimide tape, an acrylic pressure- sensitive adhesive, a 500-A-thick layer of vapor-deposited aluminum, and spherical barium titanate glass beads having various diameters from 20 to 63 microns..

  1. Outgassing tests on iras solar panel samples

    Science.gov (United States)

    Premat, G.; Zwaal, A.; Pennings, N. H.

    1980-01-01

    Several outgassing tests were carried out on representative solar panel samples in order to determine the extent of contamination that could be expected from this source. The materials for the construction of the solar panels were selected as a result of contamination obtained in micro volatile condensable materials tests.

  2. Improved outgassing models for the Landsat-5 thematic mapper

    Science.gov (United States)

    Micijevic, E.; Chander, G.; Hayes, R.W.

    2008-01-01

    The Landsat-5 (L5) Thematic Mapper (TM) detectors of the short wave infrared (SWIR) bands 5 and 7 are maintained on cryogenic temperatures to minimize thermal noise and allow adequate detection of scene energy. Over the instrument's lifetime, gain oscillations are observed in these bands that are caused by an ice-like contaminant that gradually builds up on the window of a dewar that houses these bands' detectors. This process of icing, an effect of material outgassing in space, is detected and characterized through observations of Internal Calibrator (IC) data. Analyses of IC data indicated three to five percent uncertainty in absolute gain estimates due to this icing phenomenon. The thin-film interference lifetime models implemented in the image product generation systems at the U.S. Geological Survey (USGS) Center for Earth Resources Observation and Science (EROS) successfully remove up to 80 percent of the icing effects for the image acquisition period from the satellite's launch in 1984 until 2001; however, their correction ability was found to be much lower for the time thereafter. This study concentrates on improving the estimates of the contaminant film growth rate and the associated change in the period of gain oscillations. The goal is to provide model parameters with the potential to correct 70 to 80 percent of gain uncertainties caused by outgassing effects in L5 TM bands 5 and 7 over the instrument's entire lifetime. ?? 2007 IEEE.

  3. Satellite Contamination and Materials Outgassing Knowledge base

    Science.gov (United States)

    Minor, Jody L.; Kauffman, William J. (Technical Monitor)

    2001-01-01

    Satellite contamination continues to be a design problem that engineers must take into account when developing new satellites. To help with this issue, NASA's Space Environments and Effects (SEE) Program funded the development of the Satellite Contamination and Materials Outgassing Knowledge base. This engineering tool brings together in one location information about the outgassing properties of aerospace materials based upon ground-testing data, the effects of outgassing that has been observed during flight and measurements of the contamination environment by on-orbit instruments. The knowledge base contains information using the ASTM Standard E- 1559 and also consolidates data from missions using quartz-crystal microbalances (QCM's). The data contained in the knowledge base was shared with NASA by government agencies and industry in the US and international space agencies as well. The term 'knowledgebase' was used because so much information and capability was brought together in one comprehensive engineering design tool. It is the SEE Program's intent to continually add additional material contamination data as it becomes available - creating a dynamic tool whose value to the user is ever increasing. The SEE Program firmly believes that NASA, and ultimately the entire contamination user community, will greatly benefit from this new engineering tool and highly encourages the community to not only use the tool but add data to it as well.

  4. A Comprehensive Comparison of the Analytical and Numerical Prediction of the Thermal History and Solidification Microstructure of Inconel 718 Products Made by Laser Powder-Bed Fusion

    Directory of Open Access Journals (Sweden)

    Patcharapit Promoppatum

    2017-10-01

    Full Text Available The finite-element (FE model and the Rosenthal equation are used to study the thermal and microstructural phenomena in the laser powder-bed fusion of Inconel 718. A primary aim is to comprehend the advantages and disadvantages of the Rosenthal equation (which provides an analytical alternative to FE analysis, and to investigate the influence of underlying assumptions on estimated results. Various physical characteristics are compared among the FE model, Rosenthal equation, and experiments. The predicted melt pool shapes compared with reported experimental results from the literature show that both the FE model and the analytical (Rosenthal equation provide a reasonably accurate estimation. At high heat input, under conditions leading to keyholing, the reported melt width is narrower than predicted by the analytical equation. Moreover, a sensitivity analysis based on choices of the absorptivity is performed, which shows that the Rosenthal approach is more sensitive to absorptivity, compared with the FE approach. The primary reason could be the effect of radiative and convective losses, which are assumed to be negligible in the Rosenthal equation. In addition, both methods predict a columnar solidification microstructure, which agrees well with experimental reports, and the primary dendrite arm spacing (PDAS predicted with the two approaches is comparable with measurements.

  5. Investigation on the asymmetry of thermal condition and grain defect formation in the customary directional solidification process

    International Nuclear Information System (INIS)

    Ma, D; Wu, Q; Hollad, S; Bührig-Polaczek, A

    2012-01-01

    In the present study, the non-uniformity of the thermal condition and the corresponding grain defect formation in the customary Bridgman process were investigated. The casting clusters in radial alignment were directionally solidified in a Bridgman furnace. It was found that in the casting cluster, the shadow side facing the central rod was ineffectively heated in the hot zone and ineffectively cooled in the cooling zone during withdrawal, compared with the heater side facing the furnace heater. The metallographic examination of the simplified turbine blades exhibited that the platforms on the shadow side are very prone to stray grain formation, while the heater side reveals a markedly lower tendency for that. The asymmetric thermal condition causes the asymmetrical formation of these grain defects. This non-uniformity of the thermal condition should be minimized as far as possible, in order to effectively optimize the quality of the SC superalloy components.

  6. Outgassing from Open and Closed Magma Foams

    Directory of Open Access Journals (Sweden)

    Felix W. von Aulock

    2017-06-01

    Full Text Available During magma ascent, bubbles nucleate, grow, coalesce, and form a variably permeable porous network. The reorganization, failing and sealing of bubble walls may contribute to the opening and closing of the volcanic system. In this contribution we cause obsidian to nucleate and grow bubbles to high gas volume fraction at atmospheric pressure by heating samples to 950°C for different times and we image the growth through a furnace. Following the experiment, we imaged the internal pore structure of selected samples in 3D and then dissected for analysis of textures and dissolved water content remnant in the glass. We demonstrate that in these high viscosity systems, during foaming and subsequent foam-maturation, bubbles near a free surface resorb via diffusion to produce an impermeable skin of melt around a foam. The skin thickens non-linearly through time. The water concentrations at the outer and inner skin margins reflect the solubility of water in the melt at the partial pressure of water in atmospheric and water-rich bubble conditions, respectively. In this regime, mass transfer of water out of the system is diffusion limited and the sample shrinks slowly. In a second set of experiments in which we polished off the skin of the foamed samples and placed them back in the furnace to allow open system outgassing, we observe rapid sample contraction and collapse of the connected pore network under surface tension as the system efficiently outgasses. In this regime, mass transfer of water is permeability limited. We conclude that diffusion-driven skin formation can efficiently seal connectivity in foams. When rupture of melt film around gas bubbles (i.e., skin removal occurs, then rapid outgassing and consequent foam collapse modulate gas pressurization in the vesiculated magma. The mechanisms described here are relevant to the evolution of pore network heterogeneity in permeable magmas.

  7. Radioactive gas solidification apparatus

    International Nuclear Information System (INIS)

    Kobayashi, Yoshihiro; Seki, Eiji; Yabu, Tomohiko; Matsunaga, Hiroyuki.

    1990-01-01

    Handling of a solidification container from the completion for the solidifying processing to the storage of radioactive gases by a remote control equipment such as a manipulator requires a great cost and is difficult to realize. In a radioactive gas solidification device for injection and solidification in accumulated layers of sputtered metals by glow discharge, radiation shieldings are disposed surrounding the entire container, and cooling water is supplied to a cooling vessel formed between the container and the shielding materials. The shielding materials are divided into upper and lower shielding materials, so that solidification container can be taken out from the shielding materials. As a result, the solidification container after the solidification of radioactive gases can be handled with ease. Further, after-heat can be removed effectively from the ion injection electrode upon solidifying treatment upon storage, to attain a radioactive gas solidifying processing apparatus which is safe, economical and highly reliable. (N.H.)

  8. MAVEN Contamination Venting and Outgassing Analysis

    Science.gov (United States)

    Petro, Elaine M.; Hughes, David W.; Secunda, Mark S.; Chen, Philip T.; Morrissey, James R.; Riegle, Catherine A.

    2014-01-01

    Mars Atmosphere and Volatile EvolutioN (MAVEN) is the first mission to focus its study on the Mars upper atmosphere. MAVEN will study the evolution of the Mars atmosphere and climate, by examining the conduit through which the atmosphere has to pass as it is lost to the upper atmosphere. An analysis was performed for the MAVEN mission to address two distinct concerns. The first goal of the analysis was to perform an outgassing study to determine where species outgassed from spacecraft materials would redistribute to and how much of the released material might accumulate on sensitive surfaces. The second portion of the analysis serves to predict what effect, if any, Mars atmospheric gases trapped within the spacecraft could have on instrument measurements when re-released through vents. The re-release of atmospheric gases is of interest to this mission because vented gases from a higher pressure spacecraft interior could bias instrument measurements of the Mars atmosphere depending on the flow rates and directions.

  9. Cleaning and outgassing studies of machinable tungsten for beamline safety shutters

    International Nuclear Information System (INIS)

    Liu, C.; Ryding, D.; Nielsen, R.W.; Kruy, T.L.; Kuzay, T.M.

    1996-01-01

    Machinable tungsten blocks are used as safety shutters in the front ends and the beamlines at the Advanced Photon Source (APS). The machinable tungsten used is characterized as a UHV-compatible metal by the vendor and was developed through a joint research effort with the APS. However, because of the inherent porosity in the sintered tungsten metal, it may present a vacuum problem and has to be subjected to strict vacuum testing before it is put on the beamlines. We have chosen specially heat-treated machinable tungsten with a density of 18 g/cm 3 for safety shutters. In-house-developed, environmentally friendly vacuum cleaning procedures were used. In this paper, we present results of thermal outgassing tests for machinable tungsten safety shutter sets. Each set consists of five blocks and has a total area of 4500 cm 2 . A cleaning procedure using alkaline detergent ultrasonic washes, deionized water rinses, and a 500 degree C vacuum furnace baking was used before outgassing measurements. Outgassing rates 10 hours after initial pump down at room temperature reached ∼1.60x10 -10 Torr·l·s -1 ·cm -2 for machinable tungsten and ∼1.56x10 -10 Torr·l·s -1 ·cm -2 for the stainless steel vacuum chamber. The outgassing rate of machinable tungsten 24 hours after an in situ 48 h bake at 160 degree C is also comparable to that of the stainless steel vacuum chamber. The importance of a 500 degree C vacuum furnace baking has been confirmed by outgassing studies for machinable tungsten sets that were not subject to vacuum furnace baking. copyright 1996 American Institute of Physics

  10. Fundamental Metallurgy of Solidification

    DEFF Research Database (Denmark)

    Tiedje, Niels

    2004-01-01

    The text takes the reader through some fundamental aspects of solidification, with focus on understanding the basic physics that govern solidification in casting and welding. It is described how the first solid is formed and which factors affect nucleation. It is described how crystals grow from...

  11. Outgassing From Open And Closed Magma Foams

    Science.gov (United States)

    von Aulock, Felix W.; Kennedy, Ben M.; Maksimenko, Anton; Wadsworth, Fabian B.; Lavallée, Yan

    2017-06-01

    During magma ascent, bubbles nucleate, grow, coalesce, and form a variably permeable porous network. The volcanic system opens and closes as bubble walls reorganize, seal or fail. In this contribution we cause obsidian to nucleate and grow bubbles to high gas volume fraction at atmospheric pressure by heating samples to 950 ºC for different times and we image the growth through a furnace. Following the experiment, we imaged the internal pore structure of selected samples in 3D and then dissected for analysis of textures and dissolved water content remnant in the glass. We demonstrate that in these high viscosity systems, during foaming and subsequent foam-maturation, bubbles near a free surface resorb via diffusion to produce an impermeable skin of melt around a foam. The skin thickens nonlinearly through time. The water concentrations at the outer and inner skin margins reflect the solubility of water in the melt at the partial pressure of water in atmospheric and water-rich bubble conditions, respectively. In this regime, mass transfer of water out of the system is diffusion limited and the sample shrinks slowly. In a second set of experiments in which we polished off the skin of the foamed samples and placed them back in the furnace, we observe rapid sample contraction and collapse of the connected pore network under surface tension as the system efficiently outgasses. In this regime, mass transfer of water is permeability limited. The mechanisms described here are relevant to the evolution of pore network heterogeneity in permeable magmas. We conclude that diffusion-driven skin formation can efficiently seal connectivity in foams. When rupture of melt film around gas bubbles (i.e. skin removal) occurs, then rapid outgassing and consequent foam collapse modulate gas pressurisation in the vesiculated magma.

  12. Advances in Solidification Processing

    Directory of Open Access Journals (Sweden)

    Hugo F. Lopez

    2015-08-01

    Full Text Available Melt solidification is the shortest and most viable route to obtain components, starting from the design to the finished products. Hence, a sound knowledge of the solidification of metallic materials is essential for the development of advanced structural metallic components that drive modern technological societies. As a result, there have been innumerable efforts and full conferences dedicated to this important subject [1–6]. In addition, there are various scientific journals fully devoted to investigating the various aspects which give rise to various solidification microstructures [7–9]. [...

  13. Formation of Al15Mn3Si2 Phase During Solidification of a Novel Al-12%Si-4%Cu-1.2%Mn Heat-Resistant Alloy and Its Thermal Stability

    Science.gov (United States)

    Suo, Xiaojing; Liao, Hengcheng; Hu, Yiyun; Dixit, Uday S.; Petrov, Pavel

    2018-02-01

    The formation of Al15Mn3Si2 phase in Al-12Si-4Cu-1.2Mn (wt.%) alloy during solidification was investigated by adopting CALPHAD method and microstructural observation by optical microscopy, SEM-EDS, TEM-EDS/SAD and XRD analysis; SEM fixed-point observation method was applied to evaluate its thermal stability. As-cast microstructural observation consistently demonstrates the solidification sequence of the studied alloy predicted by phase diagram calculation. Based on the phase diagram calculation, SEM-EDS, TEM-EDS/SAD and XRD analysis, as well as evidences on Al-Si-Mn-Fe compounds from the literature, the primary and eutectic Mn-rich phases with different morphologies in the studied alloy are identified to be Al15Mn3Si2 that has a body-centered cubic (BCC) structure with a lattice constant of a = 1.352 nm. SEM fixed-point observation and XRD analysis indicate that Al15Mn3Si2 phase has more excellent thermal stability at high temperature than that of CuAl2 phase and can serve as the major strengthening phase in heat-resistant aluminum alloy that has to face a high-temperature working environment. Results of tension test show that addition of Mn can improve the strength of Al-Si-Cu alloy, especially at elevated temperature.

  14. Chemical radwaste solidification processes

    International Nuclear Information System (INIS)

    Malloy, C.W.

    1979-01-01

    Some of these processes and their problems are briefly reviewed: early cement systems; urea-formaldehyde; Dow solidification process; low-viscosity chemical agents (POLYPAC); and water-extensible polyester. 9 refs

  15. Solidification and casting

    CERN Document Server

    Cantor, Brian

    2002-01-01

    INDUSTRIAL PERSPECTIVEDirect chillcasting of aluminium alloysContinuous casting of aluminium alloysContinuous casting of steelsCastings in the automotive industryCast aluminium-silicon piston alloysMODELLING AND SIMULATIONModelling direct chill castingMold filling simulation of die castingThe ten casting rulesGrain selection in single crystal superalloy castingsDefects in aluminium shape castingPattern formation during solidificationPeritectic solidificationSTRUCTURE AND DEFECTSHetergeneous nucleation in aluminium alloysCo

  16. Solidification microstructures of aluminium-uranium alloys

    International Nuclear Information System (INIS)

    Ambrozio Filho, F.; Vieira, R.R.

    1976-01-01

    The solidification of microstrutures of aluminium-uranium alloys in the range of 4 to 20% uranium is investigated. The solidification was obtained both in ingot molds and under controlled directional solidification. The conditions for the presence of primary crystals and eutectic are discussed and an analysis of the influence of variables (growth rate and thermal gradient in the liquid) on the alloy structure is made. The effect of cooling rate on the alloy structures has been determined. It is found that the resulting structure can be derived from the kinectics concept, as required by the coupled-zone theory. Suggestions on the qualitative intervals of composition and temperatures with eutectic growth are presented [pt

  17. Swelling and outgassing of heavily-irradiated lithium hydride

    International Nuclear Information System (INIS)

    Souers, P.C.; Ackerman, F.J.; Biel, T.J.; Bigwood, J.; Brite, V.; Christensen, L.D.; Folkers, C.L.; Gede, V.; Griffith, C.M.; Huss, E.B.; Lindahl, R.; McCreary, T.; Otsuki, H.H.; Pond, R.L.; Snider, G.D.; Stanhope, C.; Stump, R.K.; Vanderhoofven, F.; Tsugawa, R.T.; Anderson, J.L.; Carstens, D.W.H.; Drumhiller, W.L.; Lewis, W.B.; Nasise, J.E.; Pretzel, F.E.; Szklarz, E.G.; Vier, D.T.; Bowman, R.C. Jr.; Attalla, A.

    1988-01-01

    Twenty-two years worth of data on lithium deuteride-tritide (Li(D, T)) from three national laboratories is presented. The percent linear swelling and the outgassing of hydrogen isotopes and 3 He for samples stored at 243 to 438 K are presented in summary tables. In some cases, up to a full half-life of tritium (12 years) has been spent in the study. Initial tritium concentrations range from 2 to 98 at%. The precision of the swelling is considered, and the evidence is ambiguous as to whether temperature cycling and handling affects swelling. The early outgassing is all hydrogen, but it turns to helium at long lines. The outgassing levels out for each sample but the amount outgassed varies wildly from sample to sample. At linear swellings beyond 11%, behavior becomes erratic. A maximum linear swelling of 23% is seen for one sample at 5000 days. (orig.)

  18. Study on out-gassing by baking and glow discharge during wall conditioning of vacuum chamber

    International Nuclear Information System (INIS)

    Wang Zhiwen; Wei Weixing; Zhao Yuanqing; He Yanhe; Liao Yikui

    2007-01-01

    The model of out-gassing by baking and glow discharge cleaning (GDC) is set up. The properties of them are studied. Out-gassing by baking is from bulk and it obeys the diffusion equation. Out-gassing of glow discharge cleaning is mainly on surface, it is inducement out-gassing by sputtering. Thus the properties of out-gassing for baking and GDC on the HL-1M tokamak are analyzed. Some empirical formulas are given. (authors)

  19. Radioactive waste solidification material

    International Nuclear Information System (INIS)

    Nishihara, Yukio; Wakuta, Kuniharu; Ishizaki, Kanjiro; Koyanagi, Naoaki; Sakamoto, Hiroyuki; Uchida, Ikuo.

    1992-01-01

    The present invention concerns a radioactive waste solidification material containing vermiculite cement used for a vacuum packing type waste processing device, which contains no residue of calcium hydroxide in cement solidification products. No residue of calcium hydroxide means, for example, that peak of Ca(OH) 2 is not recognized in an X ray diffraction device. With such procedures, since calcium sulfoaluminate clinker and Portland cement themselves exhibit water hardening property, and slugs exhibit hydration activity from the early stage, the cement exhibits quick-hardening property, has great extension of long term strength, further, has no shrinking property, less dry- shrinkage, excellent durability, less causing damages such as cracks and peeling as processing products of radioactive wastes, enabling to attain highly safe solidification product. (T.M.)

  20. Polymer solidification national program

    International Nuclear Information System (INIS)

    Kalb, P.D.; Colombo, P.

    1993-04-01

    Brookhaven National Laboratory (BNL) has developed several new and innovative polymer processes for the solidification of low-level radioactive, hazardous and mixed wastes streams. Polyethylene and modified sulfur cement solidification technologies have undergone steady, gradual development at BNL over the past nine years. During this time they have progressed through each of the stages necessary for logical technology maturation: from process conception, parameter optimization, waste form testing, evaluation of long-term durability, economic analysis, and scale-up feasibility. This technology development represents a significant investment which can potentially provide DOE with both short- and long-term savings

  1. LUNAR OUTGASSING, TRANSIENT PHENOMENA, AND THE RETURN TO THE MOON. II. PREDICTIONS AND TESTS FOR OUTGASSING/REGOLITH INTERACTIONS

    International Nuclear Information System (INIS)

    Crotts, Arlin P. S.; Hummels, Cameron

    2009-01-01

    We follow Paper I with predictions of how gas leaking through the lunar surface could influence the regolith, as might be observed via optical transient lunar phenomena (TLPs) and related effects. We touch on several processes, but concentrate on low and high flow rate extremes, which are perhaps the most likely. We model explosive outgassing for the smallest gas overpressure at the regolith base that releases the regolith plug above it. This disturbance's timescale and affected area are consistent with observed TLPs; we also discuss other effects. For slow flow, escape through the regolith is prolonged by low diffusivity. Water, found recently in deep magma samples, is unique among candidate volatiles, capable of freezing between the regolith base and surface, especially near the lunar poles. For major outgassing sites, we consider the possible accumulation of water ice. Over geological time, ice accumulation can evolve downward through the regolith. Depending on gases additional to water, regolith diffusivity might be suppressed chemically, blocking seepage and forcing the ice zone to expand to larger areas, up to km 2 scales, again, particularly at high latitudes. We propose an empirical path forward, wherein current and forthcoming technologies provide controlled, sensitive probes of outgassing. The optical transient/outgassing connection, addressed via Earth-based remote sensing, suggests imaging and/or spectroscopy, but aspects of lunar outgassing might be more covert, as indicated above. TLPs betray some outgassing, but does outgassing necessarily produce TLPs? We also suggest more intrusive techniques from radar to in situ probes. Understanding lunar volatiles seems promising in terms of resource exploitation for human exploration of the Moon and beyond, and offers interesting scientific goals in its own right. Many of these approaches should be practiced in a pristine lunar atmosphere, before significant confusing signals likely to be produced upon humans

  2. Radioactive gas solidification treatment device

    International Nuclear Information System (INIS)

    Igarashi, Ryokichi; Watanabe, Yu; Seki, Eiji.

    1992-01-01

    In a radioactive gas solidification treatment device by using sputtering, spiral pipelines are disposed with a gap therebetween for cooling an ion injection electrode by passing cooling water during operation of the solidification treatment. During the operation of the solidification treatment, cooling water is passed in the pipelines to cool the ion injection electrode. During storage, a solidification vessel is cooled by natural heat dissipation from an exposed portion at the surface of the solidification vessel. Accordingly, after-heat of radioactive gas solidified in a metal accumulation layer can be removed efficiently, safely and economically to improve the reliability. (N.H.)

  3. 129Xe on the outgassing of the atmosphere

    International Nuclear Information System (INIS)

    Thomsen, L.

    1980-01-01

    Because of the short half-life of its parent ( 129 I, 17 m.y.) and its own chemical inertness, 129 Xe offers unique insight into the problem of the outgassing history of the earth's atmosphere. Because the current atmosphere is different in Xe isotopic patterns than is the interior, the present atmosphere must have been largely outgassed before these patterns finished changing, that is, very early in earth history. Furthermore, there can have been no significant delay in the onset of outgassing; that is, the earth must have been initially hot. Because ancient sedimentary rocks indicate that the atmospheric Xe patterns have not changed substantially for over 3 b.y., models presuming a separate, lower mantle reservoir do not alter these conclusions. Similar conclusions have been reached before but have always carried a heavier burden of debatable assumptions

  4. Role of Outgassing of ITER Vacuum Vessel In-Wall Shielding Materials in Leak Detection of ITER Vacuum Vessel

    Science.gov (United States)

    Maheshwari, A.; Pathak, H. A.; Mehta, B. K.; Phull, G. S.; Laad, R.; Shaikh, M. S.; George, S.; Joshi, K.; Khan, Z.

    2017-04-01

    ITER Vacuum Vessel is a torus-shaped, double wall structure. The space between the double walls of the VV is filled with In-Wall Shielding Blocks (IWS) and Water. The main purpose of IWS is to provide neutron shielding during ITER plasma operation and to reduce ripple of Toroidal Magnetic Field (TF). Although In-Wall Shield Blocks (IWS) will be submerged in water in between the walls of the ITER Vacuum Vessel (VV), Outgassing Rate (OGR) of IWS materials plays a significant role in leak detection of Vacuum Vessel of ITER. Thermal Outgassing Rate of a material critically depends on the Surface Roughness of material. During leak detection process using RGA equipped Leak detector and tracer gas Helium, there will be a spill over of mass 3 and mass 2 to mass 4 which creates a background reading. Helium background will have contribution of Hydrogen too. So it is necessary to ensure the low OGR of Hydrogen. To achieve an effective leak test it is required to obtain a background below 1 × 10-8 mbar 1 s-1 and hence the maximum Outgassing rate of IWS Materials should comply with the maximum Outgassing rate required for hydrogen i.e. 1 x 10-10 mbar 1 s-1 cm-2 at room temperature. As IWS Materials are special materials developed for ITER project, it is necessary to ensure the compliance of Outgassing rate with the requirement. There is a possibility of diffusing the gasses in material at the time of production. So, to validate the production process of materials as well as manufacturing of final product from this material, three coupons of each IWS material have been manufactured with the same technique which is being used in manufacturing of IWS blocks. Manufacturing records of these coupons have been approved by ITER-IO (International Organization). Outgassing rates of these coupons have been measured at room temperature and found in acceptable limit to obtain the required Helium Background. On the basis of these measurements, test reports have been generated and got

  5. Outgassing characteristics of TiC coated materials

    International Nuclear Information System (INIS)

    Sukenobu, S.; Gomay, Y.

    1982-01-01

    The outgassing characteristics of TiC-coated materials (POCO graphite, and molybdenum) were studied. In the case of molybdenum substrate, thin TiN layer was coated before TiC coating to avoid molybdenum carbide formation. The outgassing characteristics of the sample materials were studied by a baking process at 250 degree C for 24 hours. The samples were inserted in a 304 stainless steel vacuum chamber with a thin aperture, and the gas through-put from this chamber was estimated by measuring the pressure before and after the aperture. A residual gas analyzer was installed on the low pressure side of the aperture. It can be concluded that the out-gassing rate of these TiC-coated materials was about 10 -12 Torr.Fl/s.Fcm"2 after baking at 250 degree C for 24 hours. Residual gas analysis showed that the main outgas species were H 2 and CO after baking. The TiC-coated POCO graphite and molybdenum are applicable to fusion devices as far as the outgassing characteristics are concerned. (Kato, T.)

  6. Contamination of Optical Surfaces Under Irradiation by Outgassed Volatile Products

    International Nuclear Information System (INIS)

    Khasanshin, R. H.; Grigorevskiy, A. V.; Galygin, A. N.; Alexandrov, N. G.

    2009-01-01

    Deposition of outgassed products of a polymeric composite on model material surfaces being irradiated by electrons and protons with initial energies of E e = 40 keV and E p = 30 keV respectively was studied. It was shown that deposition of volatile products on model material surfaces being under ionizing radiations results in increase of organic film growth rate.

  7. Outgassing of Flown and Unflown MIR Solar Cells

    Science.gov (United States)

    Harvey, Gale A.; Kinard, William H.; Wilson, Linda A.

    2000-01-01

    A solar panel array with more than ten years space exposure was removed from the Mir core module in November 1997, and an eight panel section was returned to Earth in January 1998. Several solar cells were removed from panel eight of the returned array and placed in a high vacuum system with a residual gas analyzer (200 amu mass spectrometer) and a cold finger. Similar unflown solar cells of the same vintage were later obtained from Energia. Several of the unflown cells were also placed in the vacuum system and outgassed residues were collected on the LN2 cold finger. Almost 3 mg of outgassed residue was collected -from a string of three unflown solar cells over a period of 94 hours under vacuum. The collected residue was weighed with a microbalance, and then the residue was analyzed by FTIR spectroscopy, and by gas chromatograph-mass spectroscopy. About 25 outgassed constituents were separated by the gas chromatograph, and a high-resolution mass spectrum was obtained of each constituent. Molecular identifications have been made for the constituents. The constituents are primarily cyclic siloxanes, and several of the constituents are isomers of the same molecule. Most of the outgassed constituents have a molecular mass of about 500 amu. Almost one mg of residue was extracted from one sq cm of coverglass/adhesive from a flown solar cell by soaking in isopropyl alcohol for 30 minutes. The gas chromatograph separated about 20 constituents. The constituents are mostly cyclic siloxanes with linear branches, hydrocarbons, and phthalates. The typical molecular mass is about 600 amu. These identifications of specific outgassing molecules have resulted in a more complete understanding of the SiO(x) contamination on the Mir solar cell coverglasses, and on the MEEP experiment trays and optical specimens during the Shuttle-Mir Phase One flight experiment program. Adjusted outgassing rates based on the data reported here, and/or measured outgassing rates and specific molecular

  8. Nuclear waste solidification

    Science.gov (United States)

    Bjorklund, William J.

    1977-01-01

    High level liquid waste solidification is achieved on a continuous basis by atomizing the liquid waste and introducing the atomized liquid waste into a reaction chamber including a fluidized, heated inert bed to effect calcination of the atomized waste and removal of the calcined waste by overflow removal and by attrition and elutriation from the reaction chamber, and feeding additional inert bed particles to the fluidized bed to maintain the inert bed composition.

  9. Nuclear waste solidification

    International Nuclear Information System (INIS)

    Bjorklund, W.J.

    1977-01-01

    High level liquid waste solidification is achieved on a continuous basis by atomizing the liquid waste and introducing the atomized liquid waste into a reaction chamber including a fluidized, heated inert bed to effect calcination of the atomized waste and removal of the calcined waste by overflow removal and by attrition and elutriation from the reaction chamber, and feeding additional inert bed particles to the fluidized bed to maintain the inert bed composition

  10. Process gas solidification system

    International Nuclear Information System (INIS)

    1980-01-01

    A process for withdrawing gaseous UF 6 from a first system and directing same into a second system for converting the gas to liquid UF 6 at an elevated temperature, additionally including the step of withdrawing the resulting liquid UF 6 from the second system, subjecting it to a specified sequence of flash-evaporation, cooling and solidification operations, and storing it as a solid in a plurality of storage vessels. (author)

  11. Microwave solidification project overview

    Energy Technology Data Exchange (ETDEWEB)

    Sprenger, G.

    1993-01-01

    The Rocky Flats Plant Microwave Solidification Project has application potential to the Mixed Waste Treatment Project and the The Mixed Waste Integrated Program. The technical areas being addressed include (1) waste destruction and stabilization; (2) final waste form; and (3) front-end waste handling and feed preparation. This document covers need for such a program; technology description; significance; regulatory requirements; and accomplishments to date. A list of significant reports published under this project is included.

  12. Microwave solidification project overview

    International Nuclear Information System (INIS)

    Sprenger, G.

    1993-01-01

    The Rocky Flats Plant Microwave Solidification Project has application potential to the Mixed Waste Treatment Project and the The Mixed Waste Integrated Program. The technical areas being addressed include (1) waste destruction and stabilization; (2) final waste form; and (3) front-end waste handling and feed preparation. This document covers need for such a program; technology description; significance; regulatory requirements; and accomplishments to date. A list of significant reports published under this project is included

  13. [Solidification of volatile oil with graphene oxide].

    Science.gov (United States)

    Yan, Hong-Mei; Jia, Xiao-Bin; Zhang, Zhen-Hai; Sun, E; Xu, Yi-Hao

    2015-02-01

    To evaluate the properties of solidifying volatile oil with graphene oxide, clove oil and zedoary turmeric oil were solidified by graphene oxide. The amount of graphene oxide was optimized with the eugenol yield and curcumol yield as criteria. Curing powder was characterized by differential scanning calorimetry (DSC) and scanning electron microscopy (SEM). The effects of graphene oxide on dissolution in vitro and thermal stability of active components were studied. The optimum solidification ratio of graphene oxide to volatile oil was 1:1. Dissolution rate of active components had rare influence while their thermal stability improved after volatile oil was solidified. Solidifying herbal volatile oil with graphene oxide deserves further study.

  14. Solidification process for sludge residue

    International Nuclear Information System (INIS)

    Pearce, K.L.

    1998-01-01

    This report investigates the solidification process used at 100-N Basin to solidify the N Basin sediment and assesses the N Basin process for application to the K Basin sludge residue material. This report also includes a discussion of a solidification process for stabilizing filters. The solidified matrix must be compatible with the Environmental Remediation Disposal Facility acceptance criteria

  15. Low-level radwaste solidification

    International Nuclear Information System (INIS)

    Naughton, M.D.; Miller, C.C.; Nelson, R.A.; Tucker, R.F.

    1983-01-01

    This paper reports on a study of ''Advanced Low-Level Radioactive Waste Treatment Systems'' conducted under an EPRI contract. The object of the study is to identify advanced lowlevel radwaste treatment systems that are commercially available or are expected to be in the near future. The current state-ofthe-art in radwaste solidification technology is presented. Related processing technologies, such as the compaction of dry active waste (DAW), containers available for radwaste disposal, and the regulatory aspects of radwaste transportation and solidification, are described. The chemical and physical properties of the currently acceptable solidification agents, as identified in the Barnwell radwaste burial site license, are examined. The solidification agents investigated are hydraulic cements, thermoplastic polymers, and thermosetting polymers. It is concluded that solidification processes are complex and depend not only on the chemical and physical properties of the binder material and the waste, but also on how these materials are mixed

  16. Plastic solidification of radioactive wastes

    International Nuclear Information System (INIS)

    Moriyama, Noboru

    1981-01-01

    Over 20 years have elapsed after the start of nuclear power development, and the nuclear power generation in Japan now exceeds the level of 10,000 MW. In order to meet the energy demands, the problem of the treatment and disposal of radioactive wastes produced in nuclear power stations must be solved. The purpose of the plastic solidification of such wastes is to immobilize the contained radionuclides, same as other solidification methods, to provide the first barrier against their move into the environment. The following matters are described: the nuclear power generation in Japan, the radioactive wastes from LWR plants, the position of plastic solidification, the status of plastic solidification in overseas countries and in Japan, the solidification process for radioactive wastes with polyethylene, and the properties of solidified products, and the leachability of radionuclides in asphalt solids. (J.P.N.)

  17. Time-dependent polar distribution of outgassing from a spacecraft

    Science.gov (United States)

    Scialdone, J. J.

    1974-01-01

    A technique has been developed to obtain a characterization of the self-generated environment of a spacecraft and its variation with time, angular position, and distance. The density, pressure, outgassing flux, total weight loss, and other important parameters were obtained from data provided by two mass measuring crystal microbalances, mounted back to back, at distance of 1 m from the spacecraft equivalent surface. A major outgassing source existed at an angular position of 300 deg to 340 deg, near the rocket motor, while the weakest source was at the antennas. The strongest source appeared to be caused by a material diffusion process which produced a directional density at 1 m distance of about 1.6 x 10 to the 11th power molecules/cu cm after 1 hr in vacuum and decayed to 1.6 x 10 to the 9th power molecules/cu cm after 200 hr. The total average outgassing flux at the same distance and during the same time span changed from 1.2 x 10 to the minus 7th power to 1.4 x to the minus 10th power g/sq cm/s. These values are three times as large at the spacecraft surface. Total weight loss was 537 g after 10 hr and about 833 g after 200 hr. Self-contamination of the spacecraft was equivalent to that in orbit at about 300-km altitude.

  18. Polyethylene solidification of low-level wastes

    International Nuclear Information System (INIS)

    Kalb, P.D.; Colombo, P.

    1985-02-01

    This topical report describes the results of an investigation on the solidification of low-level radioactive waste in polyethylene. Waste streams selected for this study included those which result from advanced volume reduction technologies (dry evaporator concentrate salts and incinerator ash) and those which remain problematic for solidification using contemporary agents (ion exchange resins). Four types of commercially available low-density polyethylenes were employed which encompass a range of processing and property characteristics. Process development studies were conducted to ascertain optimal process control parameters for successful solidification. Maximum waste loadings were determined for each waste and polyethylene type. Property evaluation testing was performed on laboratory-scale specimens to assess the potential behavior of actual waste forms in a disposal environment. Waste form property tests included water immersion, deformation under compressive load, thermal cycling and radionuclide leaching. Recommended waste loadings of 70 wt % sodium sulfate, 50 wt % boric acid, 40 wt % incinerator ash, and 30 wt % ion exchange resins, which are based on process control and waste form performance considerations are reported. 37 refs., 33 figs., 22 tabs

  19. Volcanic Outgassing and the Rise of Atmospheric O2

    Science.gov (United States)

    Kasting, J. F.

    2012-12-01

    The release of reduced volcanic gases played a major role in determining atmospheric composition and redox state during the Earth's Archean era. Along with anerobic iron oxidation during deposition of banded iron-formations (BIFs), volcanic outgassing was one of two major sources of reductants, typically monitored as H2 equivalents, to the early atmosphere. These H2 sources were balanced by sinks of reductants, including escape of hydrogen to space and burial of organic matter and pyrite. The sinks for H2 can alternatively be thought of as sources for O2, following the stoichiometry: 2 H2 + O2 2 H2O. During the Archean, H2 sources were large enough to balance burial of organic matter and pyrite and still allow lots of hydrogen to escape. Sometime close to 2.4 Ga, the redox balance shifted: Either the H2 sources became smaller, or the H2 sinks became larger. The result was that O2 began to accumulate in the atmosphere for the first time, even though it was being produced by cyanobacteria well before this. This allowed a new O2 sink (H2 source) to become operative, namely, oxidative weathering of the land surface and seafloor. On the modern Earth, the redox budget is largely a balance between burial of organic matter and pyrite and oxidative weathering on land. What caused the system to shift to the oxidized state at 2.4 Ga remains a matter of debate. A secular decrease in volcanic outgassing rates alone cannot do this, as organic carbon burial is (loosely) tied to outgassing by the carbon isotope record. Roughly 15-20% of CO2 entering the combined atmosphere-ocean system appears to have been buried as organic carbon; hence, more volcanic outgassing implies more organic carbon burian (and, hence, more O2 production), if everything else stays the same. Other factors were not the same, however. Progressive growth of the continents may have helped O2 to rise, both by changing the ratio of submarine to subaerial outgassing and by facilitating greater recycling of carbon

  20. Solidification method of radioactive wastes

    Energy Technology Data Exchange (ETDEWEB)

    Baba, Tsutomu; Chino, Koichi; Sasahira, Akira; Ikeda, Takashi

    1992-07-24

    Metal solidification material can completely seal radioactive wastes and it has high sealing effect even if a trace amount of evaporation should be caused. In addition, the solidification operation can be conducted safely by using a metal having a melting point of lower than that of the decomposition temperature of the radioactive wastes. Further, the radioactive wastes having a possibility of evaporation and scattering along with oxidation can be solidified in a stable form by putting the solidification system under an inert gas atmosphere. Then in the present invention, a metal is selected as a solidification material for radioactive wastes, and a metal, for example, lead or tin having a melting point of lower than that of the decomposition temperature of the wastes is used in order to prevent the release of the wastes during the solidification operation. Radioactive wastes which are unstable in air and scatter easily, for example, Ru or the like can be converted into a stable solidification product by conducting the solidification processing under an inert gas atmosphere. (T.M.).

  1. Rock solidification method

    International Nuclear Information System (INIS)

    Nakaya, Iwao; Murakami, Tadashi; Miyake, Takafumi; Funakoshi, Toshio; Inagaki, Yuzo; Hashimoto, Yasuhide.

    1985-01-01

    Purpose: To convert radioactive wastes into the final state for storage (artificial rocks) in a short period of time. Method: Radioactive burnable wastes such as spent papers, cloths and oils and activated carbons are burnt into ashes in a burning furnace, while radioactive liquid wastes such as liquid wastes of boric acid, exhausted cleaning water and decontaminating liquid wastes are powderized in a drying furnace or calcining furnace. These powders are joined with silicates as such as white clay, silica and glass powder and a liquid alkali such as NaOH or Ca(OH) 2 and transferred to a solidifying vessel. Then, the vessel is set to a hydrothermal reactor, heated and pressurized, then taken out about 20 min after and tightly sealed. In this way, radioactive wastes are converted through the hydrothermal reactions into aqueous rock stable for a long period of time to obtain solidification products insoluble to water and with an extremely low leaching rate. (Ikeda, J.)

  2. The effects of solidification on sill propagation dynamics and morphology

    Science.gov (United States)

    Chanceaux, L.; Menand, T.

    2016-05-01

    as observed in the field does not necessarily involve multiple injections, but could instead reflect a continuous, yet complex morphology induced by solidification effects during emplacement. Also, a discontinuous sill propagation induced by solidification effects should be associated with bursts of seismic activity. Finally, our study shows that once a sill has initiated, the dimensionless flux influences the sill thermal state, and in turn its propagation, and final extent and thickness. In restricting the lateral extent of sills, magma cooling and solidification are likely to impact directly the size of plutons constructed by amalgamated sills.

  3. Method of storing solidification products

    International Nuclear Information System (INIS)

    Tani, Yutaro.

    1985-01-01

    Purpose: To enable to efficiently and satisfactorily cool and store solidification products of liquid wastes generated from the reactor spent fuel reprocessing process by a simple facility. Method: Liquid wastes generated from the reactor spent fuel reprocessing process are caused to flow from the upper opening to the inside of a spherical canistor. The opening of the spherical canistor is welded with a lid by a remote control and the liquid wastes are tightly sealed within the spherical canistor as glass solidification products. Spherical canistors having the solidification products tightly sealed therein are sent into and stored in a hopper by the remote control. Further, a blower is driven upon storing to suck cooling air from the cooling air intake port to the inside of the hopper to absorb the decay heat of radioactive materials in the solidification products and the air is discharged from the duct and through the stack to the atmosphere. (Kawakami, Y.)

  4. Solidification effects on sill formation: An experimental approach

    Science.gov (United States)

    Chanceaux, L.; Menand, T.

    2014-10-01

    Sills represent a major mechanism for constructing continental Earth's crust because these intrusions can amalgamate and form magma reservoirs and plutons. As a result, numerous field, laboratory and numerical studies have investigated the conditions that lead to sill emplacement. However, all previous studies have neglected the potential effect magma solidification could have on sill formation. The effects of solidification on the formation of sills are studied and quantified with scaled analogue laboratory experiments. The experiments presented here involved the injection of hot vegetable oil (a magma analogue) which solidified during its propagation as a dyke in a colder and layered solid of gelatine (a host rock analogue). The gelatine solid had two layers of different stiffness, to create a priori favourable conditions to form sills. Several behaviours were observed depending on the injection temperature and the injection rate: no intrusions (extreme solidification effects), dykes stopping at the interface (high solidification effects), sills (moderate solidification effects), and dykes passing through the interface (low solidification effects). All these results can be explained quantitatively as a function of a dimensionless temperature θ, which describes the experimental thermal conditions, and a dimensionless flux ϕ, which describes their dynamical conditions. The experiments reveal that sills can only form within a restricted domain of the (θ , ϕ) parameter space. These experiments demonstrate that contrary to isothermal experiments where cooling could not affect sill formation, the presence of an interface that would be a priori mechanically favourable is not a sufficient condition for sill formation; solidification effects restrict sill formation. The results are consistent with field observations and provide a means to explain why some dykes form sills when others do not under seemingly similar geological conditions.

  5. Matemathical description of solidification cooling curves of pure metals

    Directory of Open Access Journals (Sweden)

    Arno Müller

    1998-10-01

    Full Text Available The introduction of an "incubation time" to the Schwarz classical mathematical description of metals solidification, resulted in a new model called Modified Schwarz Model. By doing so it was possible to identify and quantify the "delay time" that separates the two heat waves traveling independently in a casting during the solidification: the Supercooled / Superheated Liquid and the Solid / Liquid. The thermal shock produced in the initial stage of the undercooling generation process, can be used as an important parameter in the forecasting of the solidification's behavior of pure metals and alloys, when changing mold's materials, pouring and ambient temperatures. The hypercooling proneness degree of metals and alloys, can also be calculated.

  6. Standard Test Method for Contamination Outgassing Characteristics of Spacecraft Materials

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2009-01-01

    1.1 This test method covers a technique for generating data to characterize the kinetics of the release of outgassing products from materials. This technique will determine both the total mass flux evolved by a material when exposed to a vacuum environment and the deposition of this flux on surfaces held at various specified temperatures. 1.2 This test method describes the test apparatus and related operating procedures for evaluating the total mass flux that is evolved from a material being subjected to temperatures that are between 298 and 398 K. Pressures external to the sample effusion cell are less than 7 × 10−3 Pa (5 × 10−5 torr). Deposition rates are measured during material outgassing tests. A test procedure for collecting data and a test method for processing and presenting the collected data are included. 1.3 This test method can be used to produce the data necessary to support mathematical models used for the prediction of molecular contaminant generation, migration, and deposition. 1.4 Al...

  7. Cryopump measurements relating to safety, pumping speed, and radiation outgassing

    International Nuclear Information System (INIS)

    Graham, W.G.; Ruby, L.

    1978-09-01

    A test cryopump has been constructed to investigate operation in close proximity to a neutral beam, to determine static and dynamic pumping speeds, and to study outgassing such as might be produced by a pulse of nuclear radiation. No difficulty was encountered in operating the cryopump close to a deuterium neutral-beam source suitable for a fusion-reactor injector. Static and dynamic pumping-speed measurements agreed well, but were somewhat lower than expectations, probably due to the unusual method chosen to supply liquid helium. Safety tests showed that hydrogen could not be ignited at any subatmospheric pressure resulting from a leak-up-to-air accident. The possible hazard of liquid-oxygen condensation in such accidents was not explored. Tests made with pulses of neutrons and gamma rays produced by a TRIGA showed that the cryopump could be partially outgassed by radiation pulses of sufficient intensity. However, the effect is ascribed to the gamma-ray component of the TRIGA pulse which is about 10 3 times that expected from a fusion reactor such as TFTR

  8. Heat transfer and solidification processes of alloy melt with undercooling: I. Experimental results

    International Nuclear Information System (INIS)

    Yoshioka, Hideaki; Tada, Yukio; Kunimine, Kanji; Furuichi, Taira; Hayashi, Yujiro

    2006-01-01

    The solidification process of Pb-Sn and Bi-Sn alloy melts is discussed to obtain a basic understanding of the essential phenomena of solidification with undercooling. First, from macroscopic observations, it is shown that the solidification process consists of the following three stages: (1) free growth with recalescence dissipation of thermal undercooling (2) expansion of crystals with the relaxation of constitutional undercooling or with the recovering process of interrupted quasi-steady heat conduction, and (3) equilibrium solidification. The specific features of free growth under non-uniform undercooling are also shown by comparison with the Lipton, Glicksman, and Kurz model. Next, from microscopic observations, the distribution of the solute concentration and the change of crystal morphology in the solidified materials were investigated quantitatively using scanning electron microscopy and energy-dispersive spectroscopy. Finally, the solidification path during the above three fundamental processes is dynamically represented on phase diagrams

  9. Microstructural evolution in Mg-Zn alloys during solidification: An experimental and simulation study

    Science.gov (United States)

    Paliwal, Manas; Jung, In-Ho

    2014-05-01

    A comprehensive microstructural evolution of Mg-1.5, 4.0 and 5.5 wt% Zn alloys with respect to the solidification parameters such as thermal gradient (G), solidification velocity (V), cooling rate (GV) and solute (Zn) content were investigated in the present study. Solidification techniques such as directional solidification and wedge casting were employed in order to obtain cooling rates between 0.05 and 250 K/s. Microstructural features such as secondary dendrite arm spacing (SDAS), primary dendrite arm spacing (PDAS), microsegregration along the secondary dendrites and secondary phase fractions were experimentally determined. A solidification model that incorporates solute back diffusion, secondary arm coarsening, dendrite tip undercooling and dynamically linked with accurate thermodynamic databases is used to explain the experimental results.

  10. True and measured outgassing rates of a vacuum chamber with a reversibly adsorbed phase

    Energy Technology Data Exchange (ETDEWEB)

    Akaishi, K. [National Inst. for Fusion Science, Toki, Gifu (Japan); Nakasuga, M. [Graduate School of Energy Science, Kyoto Univ., Uji, Kyoto (Japan); Funato, Y. [Suzuka National College of Technology, Suzuka, Mie (Japan)

    2000-03-01

    A pump down model for a vacuum chamber with a reversibly adsorbed phase is presented. The outgassing equation which predicts the variation of coverage at the wall surface of a vacuum chamber with time is derived. Then the measured and the true outgassing rates are defined. The theoretical measured outgassing rate shows only a very weak dependence for pumping speed. This prediction is opposite to the experimental result that the measured outgassing rate depends significantly on pumping speed. It is discussed that the experimental measured outgassing rate must be described as the product of the effective pumping speed and the measured pressure in the pumped chamber, in which the measured pressure is equivalent to the equilibrium pressure of the wall surface described by the equilibrium adsorption isotherm as a function of the shifted surface coverage {theta}-{delta}{theta} by a small coverage {delta}{theta} from the coverage of a pumping point {delta}. (author)

  11. True and measured outgassing rates of a vacuum chamber with a reversibly adsorbed phase

    International Nuclear Information System (INIS)

    Akaishi, K.; Nakasuga, M.; Funato, Y.

    2000-03-01

    A pump down model for a vacuum chamber with a reversibly adsorbed phase is presented. The outgassing equation which predicts the variation of coverage at the wall surface of a vacuum chamber with time is derived. Then the measured and the true outgassing rates are defined. The theoretical measured outgassing rate shows only a very weak dependence for pumping speed. This prediction is opposite to the experimental result that the measured outgassing rate depends significantly on pumping speed. It is discussed that the experimental measured outgassing rate must be described as the product of the effective pumping speed and the measured pressure in the pumped chamber, in which the measured pressure is equivalent to the equilibrium pressure of the wall surface described by the equilibrium adsorption isotherm as a function of the shifted surface coverage θ-Δθ by a small coverage Δθ from the coverage of a pumping point Δ. (author)

  12. Integral solution of equiaxed solidification with an interface kinetics model for nuclear waste management

    International Nuclear Information System (INIS)

    Naterer, G.F.

    1996-01-01

    In this paper, a one-dimensional analysis of energy and species transport during binary dendritic solidification is presented and compared to experimental results. The paper's objective is a continuation of previous studies of solidification control for the waste management of nuclear materials in the underground disposal concept. In the present analysis, interface kinetics at the solid - liquid interface accounts for recalescent thermal behaviour during solidification. The theoretical results were compared to available experimental results and the agreement appears fair although some discrepancies have been attributed to uncertainties with thermophysical properties. (author)

  13. Modified sulfur cement solidification of low-level wastes

    Energy Technology Data Exchange (ETDEWEB)

    1985-10-01

    This topical report describes the results of an investigation on the solidification of low-level radioactive wastes in modified sulfur cement. The work was performed as part of the Waste Form Evaluation Program, sponsored by the US Department of Energy's Low-Level Waste Management Program. Modified sulfur cement is a thermoplastic material developed by the US Bureau of Mines. Processing of waste and binder was accomplished by means of both a single-screw extruder and a dual-action mixing vessel. Waste types selected for this study included those resulting from advanced volume reduction technologies (dry evaporator concentrate salts and incinerator ash) and those which remain problematic for solidification using contemporary agents (ion exchange resins). Process development studies were conducted to ascertain optimal process control parameters for successful solidification. Maximum waste loadings were determined for each waste type and method of processing. Property evaluation testing was carried out on laboratory scale specimens in order to compare with waste form performance for other potential matrix materials. Waste form property testing included compressive strength, water immersion, thermal cycling and radionuclide leachability. Recommended waste loadings of 40 wt. % sodium sulfate and boric acid salts and 43 wt. % incinerator ash, which are based on processing and performance considerations, are reported. Solidification efficiencies for these waste types represent significant improvements over those of hydraulic cements. Due to poor waste form performance, incorporation of ion exchange resin waste in modified sulfur cement is not recommended.

  14. Modified sulfur cement solidification of low-level wastes

    International Nuclear Information System (INIS)

    1985-10-01

    This topical report describes the results of an investigation on the solidification of low-level radioactive wastes in modified sulfur cement. The work was performed as part of the Waste Form Evaluation Program, sponsored by the US Department of Energy's Low-Level Waste Management Program. Modified sulfur cement is a thermoplastic material developed by the US Bureau of Mines. Processing of waste and binder was accomplished by means of both a single-screw extruder and a dual-action mixing vessel. Waste types selected for this study included those resulting from advanced volume reduction technologies (dry evaporator concentrate salts and incinerator ash) and those which remain problematic for solidification using contemporary agents (ion exchange resins). Process development studies were conducted to ascertain optimal process control parameters for successful solidification. Maximum waste loadings were determined for each waste type and method of processing. Property evaluation testing was carried out on laboratory scale specimens in order to compare with waste form performance for other potential matrix materials. Waste form property testing included compressive strength, water immersion, thermal cycling and radionuclide leachability. Recommended waste loadings of 40 wt. % sodium sulfate and boric acid salts and 43 wt. % incinerator ash, which are based on processing and performance considerations, are reported. Solidification efficiencies for these waste types represent significant improvements over those of hydraulic cements. Due to poor waste form performance, incorporation of ion exchange resin waste in modified sulfur cement is not recommended

  15. Outgassing History and Escape of the Martian Atmosphere and Water Inventory

    Science.gov (United States)

    Lammer, Helmut; Chassefière, Eric; Karatekin, Özgür; Morschhauser, Achim; Niles, Paul B.; Mousis, Olivier; Odert, Petra; Möstl, Ute V.; Breuer, Doris; Dehant, Véronique; Grott, Matthias; Gröller, Hannes; Hauber, Ernst; Pham, Lê Binh San

    2013-01-01

    The evolution and escape of the martian atmosphere and the planet's water inventory can be separated into an early and late evolutionary epoch. The first epoch started from the planet's origin and lasted ˜500 Myr. Because of the high EUV flux of the young Sun and Mars' low gravity it was accompanied by hydrodynamic blow-off of hydrogen and strong thermal escape rates of dragged heavier species such as O and C atoms. After the main part of the protoatmosphere was lost, impact-related volatiles and mantle outgassing may have resulted in accumulation of a secondary CO2 atmosphere of a few tens to a few hundred mbar around ˜4-4.3 Gyr ago. The evolution of the atmospheric surface pressure and water inventory of such a secondary atmosphere during the second epoch which lasted from the end of the Noachian until today was most likely determined by a complex interplay of various nonthermal atmospheric escape processes, impacts, carbonate precipitation, and serpentinization during the Hesperian and Amazonian epochs which led to the present day surface pressure.

  16. Calculation of hydrogen outgassing rate of LHD by recombination limited model

    International Nuclear Information System (INIS)

    Akaishi, K.; Nakasuga, M.

    2002-04-01

    To simulate hydrogen outgassing in the plasma vacuum vessel of LHD, the recombination limited model is presented, where the time evolution of hydrogen concentration in the wall of the plasma vacuum vessel is described by a one-dimensional diffusion equation. The hydrogen outgassing rates when the plasma vacuum vessel is pumped down at room temperature and baked at 100 degC are calculated as a function of pumping time. The calculation shows that the hydrogen outgassing rate of the plasma vacuum vessel can be reduced at least by one order of magnitude due to pumping and baking. This prediction is consistent with the recent result of outgassing reduction observed in the pumping-down and baking of the plasma vacuum vessel in LHD. (author)

  17. The Effect of Heat Treatments and Coatings on the Outgassing Rate of Stainless Steel Chambers

    Energy Technology Data Exchange (ETDEWEB)

    Mamum, Md Abdullah A. [Old Dominion Univ., Norfolk, VA (United States); Elmustafa, Abdelmageed A, [Old Dominion Univ., Norfolk, VA (United States); Stutzman, Marcy L. [JLAB, Newport News, VA (United States); Adderley, Philip A. [JLAB, Newport News, VA (United States); Poelker, Matthew [JLAB, Newport News, VA (United States)

    2014-03-01

    The outgassing rates of four nominally identical 304L stainless steel vacuum chambers were measured to determine the effect of chamber coatings and heat treatments. One chamber was coated with titanium nitride (TiN) and one with amorphous silicon (a-Si) immediately following fabrication. One chamber remained uncoated throughout, and the last chamber was first tested without any coating, and then coated with a-Si following a series of heat treatments. The outgassing rate of each chamber was measured at room temperatures between 15 and 30 deg C following bakes at temperatures between 90 and 400 deg C. Measurements for bare steel showed a significant reduction in the outgassing rate by more than a factor of 20 after a 400 deg C heat treatment (3.5 x 10{sup 12} TorrL s{sup -1}cm{sup -2} prior to heat treatment, reduced to 1.7 x 10{ sup -13} TorrL s{sup -1}cm{sup -2} following heat treatment). The chambers that were coated with a-Si showed minimal change in outgassing rates with heat treatment, though an outgassing rate reduced by heat treatments prior to a-Si coating was successfully preserved throughout a series of bakes. The TiN coated chamber exhibited remarkably low outgassing rates, up to four orders of magnitude lower than the uncoated stainless steel. An evaluation of coating composition suggests the presence of elemental titanium which could provide pumping and lead to an artificially low outgassing rate. The outgassing results are discussed in terms of diffusion-limited versus recombination-limited processes.

  18. Variations of Microsegregation and Second Phase Fraction of Binary Mg-Al Alloys with Solidification Parameters

    Science.gov (United States)

    Paliwal, Manas; Kang, Dae Hoon; Essadiqi, Elhachmi; Jung, In-Ho

    2014-07-01

    A systematic experimental investigation on microsegregation and second phase fraction of Mg-Al binary alloys (3, 6, and 9 wt pct Al) has been carried out over a wide range of cooling rates (0.05 to 700 K/s) by employing various casting techniques. In order to explain the experimental results, a solidification model that takes into account dendrite tip undercooling, eutectic undercooling, solute back diffusion, and secondary dendrite arm coarsening was also developed in dynamic linkage with an accurate thermodynamic database. From the experimental data and solidification model, it was found that the second phase fraction in the solidified microstructure is not determined only by cooling rate but varied independently with thermal gradient and solidification velocity. Lastly, the second phase fraction maps for Mg-Al alloys were calculated from the solidification model.

  19. Solidification at the High and Low Rate Extreme

    Energy Technology Data Exchange (ETDEWEB)

    Meco, Halim [Iowa State Univ., Ames, IA (United States)

    2004-12-19

    The microstructures formed upon solidification are strongly influenced by the imposed growth rates on an alloy system. Depending on the characteristics of the solidification process, a wide range of growth rates is accessible. The prevailing solidification mechanisms, and thus the final microstructure of the alloy, are governed by these imposed growth rates. At the high rate extreme, for instance, one can have access to novel microstructures that are unattainable at low growth rates. While the low growth rates can be utilized for the study of the intrinsic growth behavior of a certain phase growing from the melt. Although the length scales associated with certain processes, such as capillarity, and the diffusion of heat and solute, are different at low and high rate extremes, the phenomena that govern the selection of a certain microstructural length scale or a growth mode are the same. Consequently, one can analyze the solidification phenomena at both high and low rates by using the same governing principles. In this study, we examined the microstructural control at both low and high extremes. For the high rate extreme, the formation of crystalline products and factors that control the microstructure during rapid solidification by free-jet melt spinning are examined in Fe-Si-B system. Particular attention was given to the behavior of the melt pool at different quench-wheel speeds. Since the solidification process takes place within the melt-pool that forms on the rotating quench-wheel, we examined the influence of melt-pool dynamics on nucleation and growth of crystalline solidification products and glass formation. High-speed imaging of the melt-pool, analysis of ribbon microstructure, and measurement of ribbon geometry and surface character all indicate upper and lower limits for melt-spinning rates for which nucleation can be avoided, and fully amorphous ribbons can be achieved. Comparison of the relevant time scales reveals that surface-controlled melt

  20. Solidification Sequence of Spray-Formed Steels

    Science.gov (United States)

    Zepon, Guilherme; Ellendt, Nils; Uhlenwinkel, Volker; Bolfarini, Claudemiro

    2016-02-01

    Solidification in spray-forming is still an open discussion in the atomization and deposition area. This paper proposes a solidification model based on the equilibrium solidification path of alloys. The main assumptions of the model are that the deposition zone temperature must be above the alloy's solidus temperature and that the equilibrium liquid fraction at this temperature is reached, which involves partial remelting and/or redissolution of completely solidified droplets. When the deposition zone is cooled, solidification of the remaining liquid takes place under near equilibrium conditions. Scanning electron microscopy (SEM) and optical microscopy (OM) were used to analyze the microstructures of two different spray-formed steel grades: (1) boron modified supermartensitic stainless steel (SMSS) and (2) D2 tool steel. The microstructures were analyzed to determine the sequence of phase formation during solidification. In both cases, the solidification model proposed was validated.

  1. Solidification paths of multicomponent monotectic aluminum alloys

    Energy Technology Data Exchange (ETDEWEB)

    Mirkovic, Djordje; Groebner, Joachim [Clausthal University of Technology, Institute of Metallurgy, Robert-Koch-Street 42, D-38678 Clausthal-Zellerfeld (Germany); Schmid-Fetzer, Rainer [Clausthal University of Technology, Institute of Metallurgy, Robert-Koch-Street 42, D-38678 Clausthal-Zellerfeld (Germany)], E-mail: schmid-fetzer@tu-clausthal.de

    2008-10-15

    Solidification paths of three ternary monotectic alloy systems, Al-Bi-Zn, Al-Sn-Cu and Al-Bi-Cu, are studied using thermodynamic calculations, both for the pertinent phase diagrams and also for specific details concerning the solidification of selected alloy compositions. The coupled composition variation in two different liquids is quantitatively given. Various ternary monotectic four-phase reactions are encountered during solidification, as opposed to the simple binary monotectic, L' {yields} L'' + solid. These intricacies are reflected in the solidification microstructures, as demonstrated for these three aluminum alloy systems, selected in view of their distinctive features. This examination of solidification paths and microstructure formation may be relevant for advanced solidification processing of multicomponent monotectic alloys.

  2. Isothermal solidification based packaging of biosensors at low temperatures

    International Nuclear Information System (INIS)

    Sharma, R.P.; Khanna, P.K.; Kumar, D.

    2010-01-01

    Thick film Au printed square contact pads are interconnected to Cu substrates at constant pressure and temperature using the isothermal solidification of Bi-In alloy on the joining surfaces. The effect of reaction time on the mechanical strength of the package has been analyzed. Thermal stability of the fabricated specimens have been measured and discussed. The delaminated surfaces examined optically reveal the morphology of the metallization zones on the joining substrates. The scanning electron microscopy of these surfaces is reported in this paper. Tests for thermal shock, pH resistivity and shelf life have been carried out to predict the reliability of the packaging for long term applications.

  3. Solidification of HLLW by glass-ceramic process

    International Nuclear Information System (INIS)

    Oguino, N.; Masuda, S.; Tsunoda, N.; Yamanaka, T.; Ninomiya, M.; Sakane, T.; Nakamura, S.; Kawamura, S.

    1979-01-01

    The compositions of glass-ceramics for the solidification of HLLW were studied, and the glass-ceramics in the diopside system was concluded to be the most suitable. Compared with the properties of HLW borosilicate glasses, those of diopside glass-ceramic were thought to be almost equal in leach rate and superior in thermal stability and mechanical strength. It was also found that the glass in this system can be crystallized simply by pouring it into a thermally insulated canister and then allowing it to cool to room temperature. 2 figures, 5 tables

  4. Elimination of Hot Tears in Steel Castings by Means of Solidification Pattern Optimization

    DEFF Research Database (Denmark)

    Kotas, Petr; Tutum, Cem Celal; Thorborg, Jesper

    2012-01-01

    A methodology of how to exploit the Niyama criterion for the elimination of various defects such as centerline porosity, macrosegregation, and hot tearing in steel castings is presented. The tendency of forming centerline porosity is governed by the temperature distribution close to the end...... of the solidification interval, specifically by thermal gradients and cooling rates. The physics behind macrosegregation and hot tears indicate that these two defects also are dependent heavily on thermal gradients and pressure drop in the mushy zone. The objective of this work is to show that by optimizing...... the solidification pattern, i.e., establishing directional and progressive solidification with the help of the Niyama criterion, macrosegregation and hot tearing issues can be both minimized or eliminated entirely. An original casting layout was simulated using a transient three-dimensional (3-D) thermal fluid model...

  5. Drone Detects Hotspots of Radiation and CO2 Outgassing

    Science.gov (United States)

    Takac, M.; Kletetschka, G.

    2016-12-01

    Market availability of environmental sensors and drones allow drones to become part of the education activities promoting environmental science both in high schools and grade schools. Here we provide one mode of drone operation for potential use in educational framework.Drone can carry devices that are capable of measuring various parameters of the environment. Commercial radiation and gas (CO2) sensors can be attached to the commercial drone. Our specific drone acquired data set of CO2 measurements over the natural outgassing of CO2 and another set of measurements over old uranium mine. Measurements of CO2 gave a poor signal to noise ratio. Its sensitivity, however, was enough to detect an increase in CO2 in the closed room with humans present compared to the fresh air outside. We could measure an increase of CO2 when directly over the source of natural CO2 outburst. Our data showed that CO2 concentration quickly dilutes in air few meters from the source to concentrations that are within the noise limit. However, the radiation measurements provided a map that correlates well with radiation survey obtained by ground measurements with more sophisticated instrument. We used the most common conventional drone, which is on the market and highly effective personal dosimeter, which can also be used for fire and rescue for its durability. Experimental field measurements were done at Třebsko site, where a map of radioactivity using standard spot measurements was already done. A field experiment was done in winter months when demand for the drone was higher due to cold and wet weather. We tested profiles and height versus the intensity of the recorded signal measurements. We consulted our results and ability to measure radioactivity with the regional fire-fighting units headquarters and verify the applicability and use of this technology for their needs.

  6. Solidification of high-level radioactive wastes. Final report

    International Nuclear Information System (INIS)

    1979-06-01

    A panel on waste solidification was formed at the request of the Nuclear Regulatory Commission to study the scientific and technological problems associated with the conversion of liquid and semiliquid high-level radioactive wastes into a stable form suitable for transportation and disposition. Conclusions reached and recommendations made are as follows. Many solid forms described in this report could meet standards as stringent as those currently applied to the handling, storage, and transportation of spent fuel assemblies. Solid waste forms should be selected only in the context of the total radioactive waste management system. Many solid forms are likely to be satisfactory for use in an appropriately designed system, The current United States policy of deferring the reprocessing of commercial reactor fuel provides additional time for R and D solidification technology for this class of wastes. Defense wastes which are relatively low in radioactivity and thermal power density can best be solidified by low-temperature processes. For solidification of fresh commercial wastes that are high in specific activity and thermal power density, the Panel recommends that, in addition to glass, the use of fully-crystalline ceramics and metal-matrix forms be actively considered. Preliminary analysis of the characteristics of spent fuel pins indicates that they may be eligible for consideration as a waste form. Because the differences in potential health hazards to the public resulting from the use of various solid form and disposal options are likely to be small, the Panel concludes that cost, reliability, and health hazards to operating personnel will be major considerations in choosing among the options that can meet safety requiremens. The Panel recommends that responsibility for all radioactive waste management operations (including solidification R and D) should be centralized

  7. Structure and dynamics of cold water super-Earths: the case of occluded CH4 and its outgassing

    International Nuclear Information System (INIS)

    Levi, A.; Podolak, M.; Sasselov, D.

    2014-01-01

    In this work, we study the transport of methane in the external water envelopes surrounding water-rich super-Earths. We investigate the influence of methane on the thermodynamics and mechanics of the water mantle. We find that including methane in the water matrix introduces a new phase (filled ice), resulting in hotter planetary interiors. This effect renders the super-ionic and reticulating phases accessible to the lower ice mantle of relatively low-mass planets (∼5 M E ) lacking a H/He atmosphere. We model the thermal and structural profile of the planetary crust and discuss five possible crustal regimes which depend on the surface temperature and heat flux. We demonstrate that the planetary crust can be conductive throughout or partly confined to the dissociation curve of methane clathrate hydrate. The formation of methane clathrate in the subsurface is shown to inhibit the formation of a subterranean ocean. This effect results in increased stresses on the lithosphere, making modes of ice plate tectonics possible. The dynamic character of the tectonic plates is analyzed and the ability of this tectonic mode to cool the planet is estimated. The icy tectonic plates are found to be faster than those on a silicate super-Earth. A mid-layer of low viscosity is found to exist between the lithosphere and the lower mantle. Its existence results in a large difference between ice mantle overturn timescales and resurfacing timescales. Resurfacing timescales are found to be 1 Ma for fast plates and 100 Ma for sluggish plates, depending on the viscosity profile and ice mass fraction. Melting beneath spreading centers is required in order to account for the planetary radiogenic heating. The melt fraction is quantified for the various tectonic solutions explored, ranging from a few percent for the fast and thin plates to total melting of the upwelled material for the thick and sluggish plates. Ice mantle dynamics is found to be important for assessing the composition of the

  8. Simulation of continuous cast steel product solidification

    Directory of Open Access Journals (Sweden)

    Ardelean, E.

    2007-06-01

    Full Text Available Primary cooling – inside the tundish – has a great impact over the thickness of the solidified steel crust. If on exiting the tundish the crust is too thin, it can punch and break, as a result of the ferrostatic pressure exerted from the inside by the liquid steel as well as because of the weight of the molten steel. The parameters that influence the amount of dissipated heat depend on the cooling water flow of the tundish, on the pressure and temperature of the cooling water but also on the overheating of the continuously cast steel. The secondary cooling takes place at the exit of the semi-finished product from the tundish, when the solidification is supposed to take place all along the cross section of the strand. In order to achieve it, in addition to a correctly managed primary cooling, it is necessary to obtain the proper correlation of the factors that influence the secondary cooling as well: the water flow rate long the three zones of the installation and its pressure in the secondary circuit. All these have in view a proper solidification length; an intense cooling can generate cracks due to the thermal stress, while a too slow cooling can generate a partial solidification of the strand up to the cropping machine area. The paper presents a mathematical simulation of the continuously cast steel solidification.

    El enfriamiento primario del cristalizador tiene una gran importancia sobre el espesor de la costra de acero solidificado. Si al salir del cristalizador, esta costra es demasiado sutil, bajo la acción de la presión ferro estática ejercitada por el acero líquido del interior y gracias el peso propio del hilo, ésta, puede perforar resultando su rompimiento. Los parámetros que influenyen sobre la cantidad de calor cedida dependen del agua de enfriamiento del catalizador, de la presión y de la temperatura de agua de enfriamiento, pero también del sobrecalentamiento del acero fundido continuamente. A la salida del

  9. Groundwater data improve modelling of headwater stream CO2 outgassing with a stable DIC isotope approach

    Directory of Open Access Journals (Sweden)

    A. Marx

    2018-05-01

    Full Text Available A large portion of terrestrially derived carbon outgasses as carbon dioxide (CO2 from streams and rivers to the atmosphere. Particularly, the amount of CO2 outgassing from small headwater streams is highly uncertain. Conservative estimates suggest that they contribute 36 % (i.e. 0.93 petagrams (Pg C yr−1 of total CO2 outgassing from all fluvial ecosystems on the globe. In this study, stream pCO2, dissolved inorganic carbon (DIC, and δ13CDIC data were used to determine CO2 outgassing from an acidic headwater stream in the Uhlířská catchment (Czech Republic. This stream drains a catchment with silicate bedrock. The applied stable isotope model is based on the principle that the 13C ∕ 12C ratio of its sources and the intensity of CO2 outgassing control the isotope ratio of DIC in stream water. It avoids the use of the gas transfer velocity parameter (k, which is highly variable and mostly difficult to constrain. Model results indicate that CO2 outgassing contributed more than 80 % to the annual stream inorganic carbon loss in the Uhlířská catchment. This translated to a CO2 outgassing rate from the stream of 34.9 kg C m−2 yr−1 when normalised to the stream surface area. Large temporal variations with maximum values shortly before spring snowmelt and in summer emphasise the need for investigations at higher temporal resolution. We improved the model uncertainty by incorporating groundwater data to better constrain the isotope compositions of initial DIC. Due to the large global abundance of acidic, humic-rich headwaters, we underline the importance of this integral approach for global applications.

  10. Groundwater data improve modelling of headwater stream CO2 outgassing with a stable DIC isotope approach

    Science.gov (United States)

    Marx, Anne; Conrad, Marcus; Aizinger, Vadym; Prechtel, Alexander; van Geldern, Robert; Barth, Johannes A. C.

    2018-05-01

    A large portion of terrestrially derived carbon outgasses as carbon dioxide (CO2) from streams and rivers to the atmosphere. Particularly, the amount of CO2 outgassing from small headwater streams is highly uncertain. Conservative estimates suggest that they contribute 36 % (i.e. 0.93 petagrams (Pg) C yr-1) of total CO2 outgassing from all fluvial ecosystems on the globe. In this study, stream pCO2, dissolved inorganic carbon (DIC), and δ13CDIC data were used to determine CO2 outgassing from an acidic headwater stream in the Uhlířská catchment (Czech Republic). This stream drains a catchment with silicate bedrock. The applied stable isotope model is based on the principle that the 13C / 12C ratio of its sources and the intensity of CO2 outgassing control the isotope ratio of DIC in stream water. It avoids the use of the gas transfer velocity parameter (k), which is highly variable and mostly difficult to constrain. Model results indicate that CO2 outgassing contributed more than 80 % to the annual stream inorganic carbon loss in the Uhlířská catchment. This translated to a CO2 outgassing rate from the stream of 34.9 kg C m-2 yr-1 when normalised to the stream surface area. Large temporal variations with maximum values shortly before spring snowmelt and in summer emphasise the need for investigations at higher temporal resolution. We improved the model uncertainty by incorporating groundwater data to better constrain the isotope compositions of initial DIC. Due to the large global abundance of acidic, humic-rich headwaters, we underline the importance of this integral approach for global applications.

  11. Solidification characteristics and segregation behavior of a P-containing Ni-Fe-Cr-based alloy

    Science.gov (United States)

    Wang, Changshuai; Su, Haijun; Guo, YongAn; Guo, Jianting; Zhou, Lanzhang

    2017-09-01

    Solidification characteristics and segregation behavior of a P-containing Ni-Fe-Cr-based alloy, considered as boiler and turbine materials in 700 °C advanced ultra-supercritical coal-fired power plants, have been investigated by differential thermal analysis and directional solidification quenching technique. Results reveal that P decreases the solidus temperature, but only has negligible influence on liquidus temperature. After P was added, the solidification sequence has no apparent change, but the width of the mushy zone increases and dendritic structures become coarser. Moreover, P increases the amount and changes the morphology of MC carbide. Energy-dispersive spectroscopy analysis reveals that P has obvious influence on the segregation behavior of the constitute elements with equilibrium partition coefficients (ki) far away from unity, whereas has negligible effect on the constituent elements with ki close to unity and has more influence on the final stage of solidification than at early stage. The distribution profiles reveal that P atoms pile up ahead of the solid/liquid (S/L) interface and strongly segregate to the interdendritic liquid region. The influence of P on solidification characteristics and segregation behavior of Ni-Fe-Cr-based alloy could be attributed to the accumulation of P ahead of the S/L interface during solidification.

  12. Geometrical modulus of a casting and its influence on solidification process

    Directory of Open Access Journals (Sweden)

    F. Havlicek

    2011-10-01

    Full Text Available Object: The work analyses the importance of the known criterion for evaluating the controlled solidification of castings, so called geometrical modulus defined by N. Chvorinov as the first one. Geometrical modulus influences the solidification process. The modulus has such specificity that during the process of casting formation it is not a constant but its initial value decreases with the solidification progress because the remaining melt volume can decrease faster than its cooling surface.Methodology: The modulus is determined by a simple calculation from the ratio of the casting volume after pouring the metal in the mould to the cooled mould surface. The solidified metal volume and the cooled surface too are changed during solidification. That calculation is much more complicated. Results were checked up experimentally by measuring the temperatures in the cross-section of heavy steel castings during cooling them.Results: The given experimental results have completed the original theoretical calculations by Chvorinov and recent researches done with use of numerical calculations. The contribution explains how the geometrical modulus together with the thermal process in the casting causes the higher solidification rate in the axial part of the casting cross-section and shortening of solidification time. Practical implications: Change of the geometrical modulus negatively affects the casting internal quality. Melt feeding by capillary filtration in the dendritic network in the casting central part decreases and in such a way the shrinkage porosity volume increases. State of stress character in the casting is changed too and it increases.

  13. Finite element modelling of solidification phenomena

    Indian Academy of Sciences (India)

    Unknown

    Abstract. The process of solidification process is complex in nature and the simulation of such process is required in industry before it is actually undertaken. Finite element method is used to simulate the heat transfer process accompanying the solidification process. The metal and the mould along with the air gap formation ...

  14. Solidification control in continuous casting of steel

    Indian Academy of Sciences (India)

    Unknown

    Solidification in continuous casting (CC) technology is initiated in a water- ..... to fully austenitic solidification, and FP between 0 and 1 indicates mixed mode. ... the temperature interval (LIT – TSA) corresponding to fs = 0⋅9 → 1, is in reality the.

  15. General characteristics of eutectic alloy solidification mechanisms

    International Nuclear Information System (INIS)

    Lemaignan, Clement.

    1977-01-01

    The eutectic alloy sodification was studied in binary systems: solidification of non facetted - non facetted eutectic alloy (theoretical aspects, variation of the lamellar spacing, crystallographic relation between the various phases); solidification of facetted - non facetted eutectic alloy; coupled growth out of eutectic alloy; eutectic nucleation [fr

  16. Development of an in situ bake-out method of outgassing reduction of kicker ferrite cores

    International Nuclear Information System (INIS)

    Kamiya, Junichiro; Ogiwara, Norio; Nishikawa, Masaaki; Hikichi, Yusuke; Yanagibashi, Toru; Suganuma, Kazuaki

    2012-01-01

    The usual way for reduce outgassing of a large structure in vacuum is to bake the whole vacuum chamber containing the structure. However, this method needs a huge heater capacity and there are limits caused by the heat expansion of the chamber. The solution is to raise the temperature of the structure inside without heating the vacuum chamber. This is achieved by installing a heat source inside the chamber and by inserting the heat shield between the structure and the chamber walls to direct the heat to the structure. In the particle accelerator field, it is often required to reduce outgassing of structures inside vacuum chambers. One example is a kicker magnet, which is installed in a vacuum chamber and consists mainly of ferrite and aluminum alloy. As known from former experience the main outgassing component from ferrite is water. We applied the above mentioned method to the outgassing reduction of such a kicker. We are able to direct most of the heat flow toward the kicker magnet by inserting the heat shielding plates and thus outgassing was successfully reduced. (author)

  17. Outgassing measurement of an LHC collimator and estimation for the NEG performances

    CERN Document Server

    Kamiya, Junichiro; Jimenez, J M; Bregliozzi, G

    2011-01-01

    The outgassing rate of the collimators in the Large Hadron Collider (LHC) at CERN has an important role for the life-time of the Non-Evaporable Getter (NEC), and an accurate analysis allows the definition of future activities, like NEC vacuum activation. For these reasons, both, total outgassing rate and gas composition of a secondary collimator have been measured in the laboratory. The outgassing rate decreases by about two orders of magnitude by after bake-out and moreover, repeated bake-out further reduced the outgassing rate. The gas transmission through the NEC coated beam pipes and the resulting pressure distributions near the collimator were also measured in a dedicated setup. It is found that the main gas component after just 2 m of NEC coated beam pipe is CH(4) due to the extreme pumping speed of NEC for the other gases. Large amount of outgassing for H(2) and carbon related molecules are released when moving the collimator jaws. It is found that the NEC is very effective even in such case with large...

  18. Kinetics of CO(2) fluxes outgassing from champagne glasses in tasting conditions: the role of temperature.

    Science.gov (United States)

    Liger-Belair, Gérard; Villaume, Sandra; Cilindre, Clara; Jeandet, Philippe

    2009-03-11

    Measurements of CO(2) fluxes outgassing from a flute poured with a standard Champagne wine initially holding about 11 g L(-1) of dissolved CO(2) were presented, in tasting conditions, all along the first 10 min following the pouring process. Experiments were performed at three sets of temperature, namely, 4 degrees C, 12 degrees C, and 20 degrees C, respectively. It was demonstrated that the lower the champagne temperature, the lower CO(2) volume fluxes outgassing from the flute. Therefore, the lower the champagne temperature, the lower its progressive loss of dissolved CO(2) concentration with time, which constitutes the first analytical proof that low champagne temperatures prolong the drink's chill and helps retains its effervescence. A correlation was also proposed between CO(2) volume fluxes outgassing from the flute poured with champagne and its continuously decreasing dissolved CO(2) concentration. Finally, the contribution of effervescence to the global kinetics of CO(2) release was discussed and modeled by the use of results developed over recent years. The temperature dependence of the champagne viscosity was found to play a major role in the kinetics of CO(2) outgassing from a flute. On the basis of this bubbling model, the theoretical influence of champagne temperature on CO(2) volume fluxes outgassing from a flute was discussed and found to be in quite good accordance with our experimental results.

  19. CO2 volume fluxes outgassing from champagne glasses: the impact of champagne ageing.

    Science.gov (United States)

    Liger-Belair, Gérard; Villaume, Sandra; Cilindre, Clara; Jeandet, Philippe

    2010-02-15

    It was demonstrated that CO(2) volume fluxes outgassing from a flute poured with a young champagne (elaborated in 2007) are much higher than those outgassing from the same flute poured with an older champagne (elaborated in the early 1990s). The difference in dissolved-CO(2) concentrations between the two types of champagne samples was found to be a crucial parameter responsible for differences in CO(2) volume fluxes outgassing from one champagne to another. Nevertheless, it was shown that, for a given identical dissolved-CO(2) concentration in both champagne types, the CO(2) volume flux outgassing from the flute poured with the old champagne is, in average, significantly lower than that outgassing from the flute poured with the young one. Therefore, CO(2) seems to "escape" more easily from the young champagne than from the older one. The diffusion coefficient of CO(2) in both champagne types was pointed as a key parameter to thoroughly determine in the future, in order to unravel our experimental observation. Copyright 2009 Elsevier B.V. All rights reserved.

  20. Long-lived magnetism from solidification-driven convection on the pallasite parent body

    DEFF Research Database (Denmark)

    Bryson, James F.J.; Nichols, Claire I. O.; Herrero-Albillos, Julia

    2015-01-01

    of long-lived magnetic activity on the pallasite parent body, capturing the decay and eventual shutdown of the magnetic field as core solidification completed.We demonstrate that magnetic activity driven by progressive solidification of an inner core is consistent with our measuredmagnetic field......Palaeomagnetic measurements of meteorites suggest that, shortly after the birth of the Solar System, themolten metallic cores ofmany small planetary bodies convected vigorously and were capable of generating magnetic fields. Convection on these bodies is currently thought to have been thermally...... characteristics and cooling rates. Solidification-driven convectionwas probably commonamong small body cores, and, in contrast to thermally driven convection, will have led to a relatively late (hundreds of millions of years after accretion), long-lasting, intense and widespread epoch of magnetic activity among...

  1. Effect of process parameters on hardness, temperature profile and solidification of different layers processed by direct metal laser sintering (DMLS)

    International Nuclear Information System (INIS)

    Ahmed, Sazzad Hossain; Mian, Ahsan; Srinivasan, Raghavan

    2016-01-01

    In DMLS process objects are fabricated layer by layer from powdered material by melting induced by a controlled laser beam. Metallic powder melts and solidifies to form a single layer. Solidification map during layer formation is an important route to characterize micro-structure and grain morphology of sintered layer. Generally, solidification leads to columnar, equiaxed or mixture of these two types grain morphology depending on solidification rate and thermal gradient. Eutectic or dendritic structure can be formed in fully equiaxed zone. This dendritic growth has a large effect on material properties. Smaller dendrites generally increase ductility of the layer. Thus, materials can be designed by creating desired grain morphology in certain regions using DMLS process. To accomplish this, hardness, temperature distribution, thermal gradient and solidification cooling rate in processed layers will be studied under change of process variables by using finite element analysis, with specific application to Ti-6Al-4V.

  2. Effect of process parameters on hardness, temperature profile and solidification of different layers processed by direct metal laser sintering (DMLS)

    Science.gov (United States)

    Ahmed, Sazzad Hossain; Mian, Ahsan; Srinivasan, Raghavan

    2016-07-01

    In DMLS process objects are fabricated layer by layer from powdered material by melting induced by a controlled laser beam. Metallic powder melts and solidifies to form a single layer. Solidification map during layer formation is an important route to characterize micro-structure and grain morphology of sintered layer. Generally, solidification leads to columnar, equiaxed or mixture of these two types grain morphology depending on solidification rate and thermal gradient. Eutectic or dendritic structure can be formed in fully equiaxed zone. This dendritic growth has a large effect on material properties. Smaller dendrites generally increase ductility of the layer. Thus, materials can be designed by creating desired grain morphology in certain regions using DMLS process. To accomplish this, hardness, temperature distribution, thermal gradient and solidification cooling rate in processed layers will be studied under change of process variables by using finite element analysis, with specific application to Ti-6Al-4V.

  3. Effect of process parameters on hardness, temperature profile and solidification of different layers processed by direct metal laser sintering (DMLS)

    Energy Technology Data Exchange (ETDEWEB)

    Ahmed, Sazzad Hossain; Mian, Ahsan, E-mail: ahsan.mian@wright.edu; Srinivasan, Raghavan [Department of Mechanical and Materials Engineering, Wright State University, Dayton, Ohio 45435 (United States)

    2016-07-12

    In DMLS process objects are fabricated layer by layer from powdered material by melting induced by a controlled laser beam. Metallic powder melts and solidifies to form a single layer. Solidification map during layer formation is an important route to characterize micro-structure and grain morphology of sintered layer. Generally, solidification leads to columnar, equiaxed or mixture of these two types grain morphology depending on solidification rate and thermal gradient. Eutectic or dendritic structure can be formed in fully equiaxed zone. This dendritic growth has a large effect on material properties. Smaller dendrites generally increase ductility of the layer. Thus, materials can be designed by creating desired grain morphology in certain regions using DMLS process. To accomplish this, hardness, temperature distribution, thermal gradient and solidification cooling rate in processed layers will be studied under change of process variables by using finite element analysis, with specific application to Ti-6Al-4V.

  4. Thermosolutal convection during dendritic solidification

    Science.gov (United States)

    Heinrich, J. C.; Nandapurkar, P.; Poirier, D. R.; Felicelli, S.

    1989-01-01

    This paper presents a mathematical model for directional solidification of a binary alloy including a dendritic region underlying an all-liquid region. It is assumed initially that there exists a nonconvecting state with planar isotherms and isoconcentrates solidifying at a constant velocity. The stability of this system has been analyzed and nonlinear calculations are performed that show the effect of convection in the solidification process when the system is unstable. Results of calculations for various cases defined by the initial temperature gradient at the dendrite tips and varying strength of the gravitational field are presented for systems involving lead-tin alloys. The results show that the systems are stable for a gravitational constant of 0.0001 g(0) and that convection can be suppressed by appropriate choice of the container's size for higher values of the gravitational constant. It is also concluded that for the lead-tin systems considered, convection in the mushy zone is not significant below the upper 20 percent of the dendritic zone, if al all.

  5. Solidification behavior of austenitic stainless steel filler metals

    International Nuclear Information System (INIS)

    David, S.A.; Goodwin, G.M.; Braski, D.N.

    1980-02-01

    Thermal analysis and interrupted solidification experiments on selected austenitic stainless steel filler metals provided an understanding of the solidification behavior of austenitic stainless steel welds. The sequences of phase separations found were for type 308 stainless steel filler metal, L + L + delta + L + delta + γ → γ + delta, and for type 310 stainless steel filler metal, L → L + γ → γ. In type 308 stainless steel filler metal, ferrite at room temperature was identified as either the untransformed primary delta-ferrite formed during the initial stages of solidification or the residual ferrite after Widmanstaetten austenite precipitation. Microprobe and scanning transmission electron microscope microanalyses revealed that solute extensively redistributes during the transformation of primary delta-ferrite to austenite, leading to enrichment and stabilization of ferrite by chromium. The type 310 stainless steel filler metal investigated solidifies by the primary crystallization of austenite, with the transformation going to completion at the solidus temperature. In our samples residual ferrite resulting from solute segregation was absent at the intercellular or interdendritic regions

  6. MODELING SOLIDIFICATION-INDUCED STRESSES IN CERAMIC WASTE FORMS CONTAINING NUCLEAR WASTES

    International Nuclear Information System (INIS)

    Solbrig, Charles W.; Bateman, Kenneth J.

    2010-01-01

    The goal of this work is to produce a ceramic waste form (CWF) that permanently occludes radioactive waste. This is accomplished by absorbing radioactive salts into zeolite, mixing with glass frit, heating to a molten state 915 C to form a sodalite glass matrix, and solidifying for long-term storage. Less long term leaching is expected if the solidifying cooling rate doesn't cause cracking. In addition to thermal stress, this paper proposes that a stress is formed during solidification which is very large for fast cooling rates during solidification and can cause severe cracking. A solidifying glass or ceramic cylinder forms a dome on the cylinder top end. The temperature distribution at the time of solidification causes the stress and the dome. The dome height, ''the length deficit,'' produces an axial stress when the solid returns to room temperature with the inherent outer region in compression, the inner in tension. Large tensions will cause cracking of the specimen. The temperature deficit, derived by dividing the length deficit by the coefficient of thermal expansion, allows solidification stress theory to be extended to the circumferential stress. This paper derives the solidification stress theory, gives examples, explains how to induce beneficial stresses, and compares theory to experimental data.

  7. Interface Pattern Selection in Directional Solidification

    Science.gov (United States)

    Trivedi, Rohit; Tewari, Surendra N.

    2001-01-01

    The central focus of this research is to establish key scientific concepts that govern the selection of cellular and dendritic patterns during the directional solidification of alloys. Ground-based studies have established that the conditions under which cellular and dendritic microstructures form are precisely where convection effects are dominant in bulk samples. Thus, experimental data can not be obtained terrestrially under pure diffusive regime. Furthermore, reliable theoretical models are not yet possible which can quantitatively incorporate fluid flow in the pattern selection criterion. Consequently, microgravity experiments on cellular and dendritic growth are designed to obtain benchmark data under diffusive growth conditions that can be quantitatively analyzed and compared with the rigorous theoretical model to establish the fundamental principles that govern the selection of specific microstructure and its length scales. In the cellular structure, different cells in an array are strongly coupled so that the cellular pattern evolution is controlled by complex interactions between thermal diffusion, solute diffusion and interface effects. These interactions give infinity of solutions, and the system selects only a narrow band of solutions. The aim of this investigation is to obtain benchmark data and develop a rigorous theoretical model that will allow us to quantitatively establish the physics of this selection process.

  8. Solidification in direct metal deposition by LENS processing

    Science.gov (United States)

    Hofmeister, William; Griffith, Michelle

    2001-09-01

    Thermal imaging and metallographic analysis were used to study Laser Engineered Net Shaping (LENS™) processing of 316 stainless steel and H13 tool steel. The cooling rates at the solid-liquid interface were measured over a range of conduction conditions. The length scale of the molten zone controls cooling rates during solidification in direct metal deposition. In LENS processing, the molten zone ranges from 0.5 mm in length to 1.5 mm, resulting in cooling rates at the solid-liquid interface ranging from 200 6,000 Ks-1.

  9. Densities of Pb-Sn alloys during solidification

    Science.gov (United States)

    Poirier, D. R.

    1988-01-01

    Data for the densities and expansion coefficients of solid and liquid alloys of the Pb-Sn system are consolidated in this paper. More importantly, the data are analyzed with the purpose of expressing either the density of the solid or of the liquid as a function of its composition and temperature. In particular, the densities of the solid and of the liquid during dendritic solidification are derived. Finally, the solutal and thermal coefficients of volume expansion for the liquid are given as functions of temperature and composition.

  10. Mechanism of flow reversal during solidification of an anomalous liquid

    Science.gov (United States)

    Kumar, Virkeshwar; Kumawat, Mitesh; Srivastava, Atul; Karagadde, Shyamprasad

    2017-12-01

    In a wide variety of fluidic systems involving thermal and compositional gradients, local density changes lead to the onset of natural convection that influences the process itself, for example, during phase-change phenomena and magmatic flows. Accurate knowledge of the flow characteristics is essential to quantify the impact of the flow of the processes. In this work, the first-ever demonstration of flow reversal during bottom-up solidification of water using full-field thermal and flow measurements and its direct impact on the solidifying interface is presented. Based on prior optical interferometric measurements of full-field temperature distribution in water during solidification, we use the particle image velocimetry technique to quantify and reveal the changing natural convection pattern arising solely due to the density anomaly of water between 0 °C and 4 °C. The independently captured thermal and flow fields show striking similarities and clearly elucidate the plausible mechanism explaining the formation of a curved interface at the stagnation point and the subsequent reversal of flow direction due to a changed interface morphology. A control volume analysis is further presented to estimate the energy invested in the formation of a perturbation and the resulting flip in the flow direction caused by this perturbation.

  11. Characteristics of Cement Solidification of Metal Hydroxide Waste

    Directory of Open Access Journals (Sweden)

    Dae-Seo Koo

    2017-02-01

    Full Text Available To perform the permanent disposal of metal hydroxide waste from electro-kinetic decontamination, it is necessary to secure the technology for its solidification. The integrity tests on the fabricated solidification should also meet the criteria of the Korea Radioactive Waste Agency. We carried out the solidification of metal hydroxide waste using cement solidification. The integrity tests such as the compressive strength, immersion, leach, and irradiation tests on the fabricated cement solidifications were performed. It was also confirmed that these requirements of the criteria of Korea Radioactive Waste Agency on these cement solidifications were met. The microstructures of all the cement solidifications were analyzed and discussed.

  12. Characteristics of cement solidification of metal hydroxide waste

    Energy Technology Data Exchange (ETDEWEB)

    Koo, Dae Seo; Sung, Hyun Hee; Kim, Seung Soo; Kim, Gye Nam; Choi, Jong Won [Dept. of Decontemination Decommission Technology Development, Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2017-02-15

    To perform the permanent disposal of metal hydroxide waste from electro-kinetic decontamination, it is necessary to secure the technology for its solidification. The integrity tests on the fabricated solidification should also meet the criteria of the Korea Radioactive Waste Agency. We carried out the solidification of metal hydroxide waste using cement solidification. The integrity tests such as the compressive strength, immersion, leach, and irradiation tests on the fabricated cement solidifications were performed. It was also confirmed that these requirements of the criteria of Korea Radioactive Waste Agency on these cement solidifications were met. The microstructures of all the cement solidifications were analyzed and discussed.

  13. Study and modeling of heat transfer during the solidification of semi-crystalline polymers

    Energy Technology Data Exchange (ETDEWEB)

    Le Goff, R.; Poutot, G.; Delaunay, D. [Laboratoire de Thermocinetique de l' ecole polytechnique de l' universite de Nantes, UMR CNRS 6607, rue Christian Pauc, BP 50609 44306 Nantes cedex 3 (France); Fulchiron, R.; Koscher, E. [Laboratoire des Materiaux Polymeres et des Biomateriaux, IMP/UMR CNRS 5627, Universite Claude Bernard, Lyon 1, 69622 Villeurbanne Cedex (France)

    2005-12-01

    Semi-crystalline polymers are materials whose behavior during their cooling is difficult to model because of the strong coupling between the crystallization, heat transfer, pressure and shear. Thanks to two original apparatus we study solidification of such a polymer without shear. Firstly the comparison between experimental results and a numerical model will permit to validate crystallization kinetic for cooling rate reachable by DSC. The second experiment makes it possible to analyze solidification for high cooling rate, corresponding to some manufacturing processes. It appears that crystallization has an influence on the thermal contact resistance. (author)

  14. Micro-scale thermocapillary convection with solidification

    International Nuclear Information System (INIS)

    Yang, W.J.; Liu, J.C.; Chai, A.T.

    1991-01-01

    This paper reports on an experimental study performed on heat transfer in sessile drops of lysozyme solutions with solidification. Solidification inside the sessile drop is initiated by means of the center cooling method. The internal flow behavior and solidification front movement are observed using a microscope-video monitor system. Results are obtained for lysozyme, and buffer solutions, and water, representing media possessing surface tension coefficients. It is disclosed that the time history of the solidification front movement can be divided into two stages; initial and stable. In the stable stage, the front movement x follows the power-law behavior x = Ct n . C is an empirical constant, and t denotes time. The exponent n takes on a value close to unity in the stable stage

  15. Low level waste solidification practice in Japan

    International Nuclear Information System (INIS)

    Sakata, S.; Kuribayashi, H.; Kono, Y.

    1981-01-01

    Both sea dumping and land isolation are planned to be accomplished for low level waste disposal in Japan. The conceptual design of land isolation facilities has been completed, and site selection will presently get underway. With respect to ocean dumping, safety surveys are being performed along the lines of the London Dumping Convention and the Revised Definitions and Recommendations of the IAEA, and the review of Japanese regulations and applicable criteria is being expedited. This paper discusses the present approach to waste solidification practices in Japan. It reports that the bitumen solidification process and the plastic solidification process are being increasingly used in Japan. Despite higher investment costs, both processes have advantages in operating cost, and are comparable to the cement solidification process in overall costs

  16. Evolution of solidification texture during additive manufacturing

    Science.gov (United States)

    Wei, H. L.; Mazumder, J.; DebRoy, T.

    2015-01-01

    Striking differences in the solidification textures of a nickel based alloy owing to changes in laser scanning pattern during additive manufacturing are examined based on theory and experimental data. Understanding and controlling texture are important because it affects mechanical and chemical properties. Solidification texture depends on the local heat flow directions and competitive grain growth in one of the six preferred growth directions in face centered cubic alloys. Therefore, the heat flow directions are examined for various laser beam scanning patterns based on numerical modeling of heat transfer and fluid flow in three dimensions. Here we show that numerical modeling can not only provide a deeper understanding of the solidification growth patterns during the additive manufacturing, it also serves as a basis for customizing solidification textures which are important for properties and performance of components. PMID:26553246

  17. Method of reprocessing radioactive asphalt solidification products

    International Nuclear Information System (INIS)

    Nakaya, Iwao; Murakami, Tadashi; Miyake, Takafumi; Inagaki, Yuzo.

    1986-01-01

    Purpose: To obtain heat-stable solidification products and decrease the total volume thereof by modifying the solidified form by the reprocessing of existent radioactive asphalt solidification products. Method: Radioactive asphalt solidification products are heated into a fluidized state. Then, incombustible solvents such as perchloroethylene or trichloroethylene are added to a dissolving tank to gradually dissolve the radioactive asphalt solidification products. Thus, organic materials such as asphalts are transferred into the solvent layer, while inorganic materials containing radioactive materials remain as they are in the separation tank. Then, the inorganic materials containing the radioactive materials are taken out and then solidified, for example, by converting them into a rock or glass form. (Kawakami, Y.)

  18. Efficient estimation of diffusion during dendritic solidification

    Science.gov (United States)

    Yeum, K. S.; Poirier, D. R.; Laxmanan, V.

    1989-01-01

    A very efficient finite difference method has been developed to estimate the solute redistribution during solidification with diffusion in the solid. This method is validated by comparing the computed results with the results of an analytical solution derived by Kobayashi (1988) for the assumptions of a constant diffusion coefficient, a constant equilibrium partition ratio, and a parabolic rate of the advancement of the solid/liquid interface. The flexibility of the method is demonstrated by applying it to the dendritic solidification of a Pb-15 wt pct Sn alloy, for which the equilibrium partition ratio and diffusion coefficient vary substantially during solidification. The fraction eutectic at the end of solidification is also obtained by estimating the fraction solid, in greater resolution, where the concentration of solute in the interdendritic liquid reaches the eutectic composition of the alloy.

  19. Outgassing characteristics of F82H ferritic steel as a low activation material for fusion reactor

    International Nuclear Information System (INIS)

    Odaka, Kenji; Satou, Osamu; Ootsuka, Michio; Abe, Tetsuya; Hara, Shigemitsu; Takatsu, Hideyuki; Enoeda, Mikio.

    1997-01-01

    Outgassing characteristics of F82H ferritic steel as a low activation material for the blanket of fusion device were investigated. A test chamber was constructed by welding F82H ferritic steel plates. The inner surface of the chamber was buffed and electropolished. The test chamber was degassed by the prebaking at temperature of 350degC for 20 h in vacuum. Then outgassing rates of the test chamber were measured by the throughput method as a function of pumping time for the cases that the test chamber was baked and not baked. The typical outgassing rate after baking at 250degC for 24 h was 3 x 10 -9 Pa·ms -1 and it seems that this value is sufficiently small to produce pressures at least as low as 10 -9 Pa in the vacuum chamber made of F82H ferritic steel. In the pump-down of the test chamber without baking after exposure to air, the outgassing rate decreases with pumping time and reached 1 x 10 -7 Pa·ms -1 at t = 10 5 s. The activation energy of hydrogen in bulk diffusion in the F82H ferritic steel was measured and found to be 7 kcal/mol. (author)

  20. Outgassing rate of the copper-plated beam tube for ISABELLE

    International Nuclear Information System (INIS)

    Hseuh, H.C.; Gaudet, E.F.

    1981-01-01

    The ultrahigh vacuum system of the intersecting storage accelerator, ISABELLE, will consist of two interlaced rings of stainless steel beam tubes with a circumference 2-1/2 miles each. To obtain a good heat conduction during bakeout and to reduce the resistive wall instability during beam operation, a lmm thick copper coating will be electroplated to the outer surface of this 1.5 mm thick beam tube. To minimize the beam loss due to beam-gas collision, the pressure inside the beam tube is required to be 1 x 10 -11 Torr (N 2 equivalent) or less. To achieve this ultrahigh vacuum, the outgassing rate of the 304 LN stainless steel tubes has been reduced to approx. 1 x 10 -13 Torr. l/cm 2 . sec by vacuum firing at 950 0 C for one hour. However, during acid-bath electroplating of copper, significant amount of hydrogen will be reintroduced and trapped in stainless steel which will substantially increase the outgassing rate (to approx. 2 x 10 -12 Torr . l/cm 2 sec). The outgassing characteristics of these copper-plated beam tubes are studied and discussed within the scope of diffusion and energy of activation. Methods to reduce the outgassing rate to an acceptable level (approx. 1 x 10 -13 Torr . l/cm 2 . sec) are also given

  1. Macrosegregation Resulting from Directional Solidification Through an Abrupt Change in Cross-Sections

    Science.gov (United States)

    Lauer, M.; Poirier, D. R.; Ghods, M.; Tewari, S. N.; Grugel, R. N.

    2017-01-01

    Simulations of the directional solidification of two hypoeutectic alloys (Al-7Si alloy and Al-19Cu) and resulting macrosegregation patterns are presented. The casting geometries include abrupt changes in cross-section from a larger width of 9.5 mm to a narrower 3.2 mm width then through an expansion back to a width of 9.5 mm. The alloys were chosen as model alloys because they have similar solidification shrinkages, but the effect of Cu on changing the density of the liquid alloy is about an order of magnitude greater than that of Si. The simulations compare well with experimental castings that were directionally solidified in a graphite mold in a Bridgman furnace. In addition to the simulations of the directional solidification in graphite molds, some simulations were effected for solidification in an alumina mold. This study showed that the mold must be included in numerical simulations of directional solidification because of its effect on the temperature field and solidification. For the model alloys used for the study, the simulations clearly show the interaction of the convection field with the solidifying alloys to produce a macrosegregation pattern known as "steepling" in sections with a uniform width. Details of the complex convection- and segregation-patterns at both the contraction and expansion of the cross-sectional area are revealed by the computer simulations. The convection and solidification through the expansions suggest a possible mechanism for the formation of stray grains. The computer simulations and the experimental castings have been part of on-going ground-based research with the goal of providing necessary background for eventual experiments aboard the ISS. For casting practitioners, the results of the simulations demonstrate that computer simulations should be applied to reveal interactions between alloy solidification properties, solidification conditions, and mold geometries on macrosegregation. The simulations also presents the

  2. An abrupt outgassing revealed by a slow decompression experiment of cristal-bearing syrup foam

    Science.gov (United States)

    Kanno, Y.; Namiki, A.

    2013-12-01

    Distribution of volcanic gasses in a conduit determines eruption style. Outgassing changes the distribution of volcanic gasses in a conduit.We here simulated the outgassing from ascending magma by slow decompression experiments. As molten magma ascends in a conduit, surrounding pressure becomes low and bubbles in magma expand. In our previous work, we found that the bubble expansion causes film rupturing and makes paths for outgassing. The crystals in magma may affect this newly found outgassing style. Accordingly, we slowly decompressed syrup foam including solid particles as a magma analogue. Experiments are conducted in an acrylic tank. We observed the expansion of three-phase magma analog from the front of the tank using a digital video camera. From the images and pressure measurements, we calculated time evolution of the syrup volume and permeability. We consider that there is no bubble segregation by the ascent of individual bubbles from the Stoke's velocity. We conducted our experiments with a viscosity range of 10-20 Pa s which is the same orders of magnitude of that of basaltic magma, 10-103 Pa s. At the beginning of the decompression, the volume change of the syrup foam is well explained by isothermal expansion. When the gas fractions reached to the 85-90%, we observed that deformations of bubble films caused film rupturing so that bubbles coalesce vertically to clear a path. As time elapsed, the measured gas volume in the foam becomes smaller than that estimated by the isothermal expansion, indicating the occurrence of outgassing. In the experiments with high volume fraction of solid particles (>30 vol.% for bubble-free liquid), we observed another new style of outgassing. Several large voids (> 10 mm in radius) appear at a middle height of the foam and connect each other to make a horizontally elongated cavity. The roof of the cavity collapses, and then massive outgassing occurs. At the beginning of the decompression until the foam collapses, outgassing

  3. Method of plastic solidification of radioactive wastes

    International Nuclear Information System (INIS)

    Oikawa, Yasuo; Tokimitsu, Fujio.

    1986-01-01

    Purpose: To prevent occurrence of deleterious cracks to the inside and the surface of solidification products, as well as eliminate gaps between the products and the vessel inner wall upon plastic solidification processing for powdery or granular radioactive wastes. Method: An appropriate amount of thermoplastic resins such as styrenic polymer or vinyl acetate type polymer as a low shrinking agent is added and mixed with unsaturated polyester resins to be mixed with radioactive wastes so as to reduce the shrinkage-ratio to 0 % upon curing reaction. Thus, a great shrinkage upon hardening the mixture is suppressed to prevent the occurrence of cracks to the surface and the inside of the solidification products, as well as prevent the gaps between the inner walls of a drum can vessel and the products upon forming solidification products to the inside of the drum can. The resultant solidification products have a large compression strength and can sufficiently satisfy the evaluation standards as the plastic solidification products of radioactive wastes. (Horiuchi, T.)

  4. Elimination of Hot Tears in Steel Castings by Means of Solidification Pattern Optimization

    Science.gov (United States)

    Kotas, Petr; Tutum, Cem Celal; Thorborg, Jesper; Hattel, Jesper Henri

    2012-06-01

    A methodology of how to exploit the Niyama criterion for the elimination of various defects such as centerline porosity, macrosegregation, and hot tearing in steel castings is presented. The tendency of forming centerline porosity is governed by the temperature distribution close to the end of the solidification interval, specifically by thermal gradients and cooling rates. The physics behind macrosegregation and hot tears indicate that these two defects also are dependent heavily on thermal gradients and pressure drop in the mushy zone. The objective of this work is to show that by optimizing the solidification pattern, i.e., establishing directional and progressive solidification with the help of the Niyama criterion, macrosegregation and hot tearing issues can be both minimized or eliminated entirely. An original casting layout was simulated using a transient three-dimensional (3-D) thermal fluid model incorporated in a commercial simulation software package to determine potential flaws and inadequacies. Based on the initial casting process assessment, multiobjective optimization of the solidification pattern of the considered steel part followed. That is, the multiobjective optimization problem of choosing the proper riser and chill designs has been investigated using genetic algorithms while simultaneously considering their impact on centerline porosity, the macrosegregation pattern, and primarily on hot tear formation.

  5. Functional Nanoclay Suspension for Printing-Then-Solidification of Liquid Materials.

    Science.gov (United States)

    Jin, Yifei; Compaan, Ashley; Chai, Wenxuan; Huang, Yong

    2017-06-14

    Additive manufacturing (AM) enables the freeform fabrication of complex structures from various build materials. The objective of this study is to develop a novel Laponite nanoclay-enabled "printing-then-solidification" additive manufacturing approach to extrude complex three-dimensional (3D) structures made of various liquid build materials. Laponite, a member of the smectite mineral family, is investigated to serve as a yield-stress support bath material for the extrusion printing of liquid build materials. Using the printing-then-solidification approach, the printed structure remains liquid and retains its shape with the help of the Laponite support bath. Then the completed liquid structures are solidified in situ by applying suitable cross-linking mechanisms. Finally, the solidified structures are harvested from the Laponite nanoclay support bath for any further processing as needed. Due to its chemical and physical stability, liquid build materials with different solidification/curing/gelation mechanisms can be fabricated in the Laponite bath using the printing-then-solidification approach. The feasibility of the proposed Laponite-enabled printing-then-solidification approach is demonstrated by fabricating several complicated structures made of various liquid build materials, including alginate with ionic cross-linking, gelatin with thermal cross-linking, and SU-8 with photo-cross-linking. During gelatin structure printing, living cells are included and the postfabrication cell viability is above 90%.

  6. Solidification of radioactive aqueous solution

    Energy Technology Data Exchange (ETDEWEB)

    Aikawa, Hideaki; Kato, Kiyoshi; Wadachi, Yoshiki

    1970-09-07

    A process for solidifying a radioactive waste solution is provided, using as a solidifying agent a mixture of calcined gypsum and burnt vermiculite. The quantity ratio of the mixture is preferred to be 1:1 by volume. The quantity of impregnation is 1/2 of the volume of the total quantity of the solidifying agent. In embodiments, 10 liters of plutonium waste solution was mixed with a mixture of 1:1 calcined gypsum and burnt vermiculite contained in a 20-liter cylindrical steel container lined with asphalt. The plutonium waste solution from the laboratory was neutralized with a caustic soda aqueous solution to prevent explosion due to the nitration of organic compounds. The neutralization is not always necessary. A market available dental gypsum was calcined at 400 to 500/sup 0/C and a vermiculite from Illinois was burnt at 1,100/sup 0/C to prepare the agents. The time required for the impregnation with 10 liters of plutonium solution was four minutes. After impregnation, the temperature rose to 40/sup 0/C within 30 minutes to one hour. Next, it was cooled to room temperature by standing for 3-4 hours. Solidification time was about 1 hour. The Japan Atomic Energy Research Insitute had treated and disposed about 1,000 tons of plutonium waste by this process as of August 19, 1970.

  7. Sandia solidification process: a broad range aqueous waste solidification method

    International Nuclear Information System (INIS)

    Lynch, R.W.; Dosch, R.G.; Kenna, B.T.; Johnstone, J.K.; Nowak, E.J.

    1976-01-01

    New ion-exchange materials of the hydrous oxide type were developed for solidifying aqueous radioactive wastes. These materials have the general formula M[M'/sub x/O/sub y/H/sub z/]/sub n/, where M is an exchangeable cation of charge +n and M' may be Ti; Nb; Zr, or Ta. Affinities for polyvalent cations were found to be very high and ion-exchange capacities large (e.g., 4.0--4.5 meq/g for NaTi 2 O 5 H depending on moisture content). The effectiveness of the exchangers for solidifying high-level waste resulting from reprocessing light-water reactor fuel was demonstrated in small-scale tests. Used in conjunction with anion exchange resin, these materials reduced test solution radioactivity from approximately 0.2 Ci/ml to as low as approximately 2 nCi/ml. The residual radioactivity was almost exclusively due to 106 Ru and total α-activity was only a few pCi/ml. Alternative methods of consolidating the solidified waste were evaluated using nonradioactive simulants. Best results were obtained by pressure-sintering which yielded essentially fully dense ceramics, e.g., titanate/titania ceramics with bulk density as high as 4.7 g/cm 3 , waste oxide content as high as 1.2 g/cm 3 , and leach resistance comparable to good borosilicate glass. Based on the above results, a baseline process for solidifying high-level waste was defined and approximate economic analyses indicated costs were not prohibitive. Additional tests have demonstrated that, if desired, operating conditions could be modified to allow recovery of radiocesium (and perhaps other isotopes) during solidification of the remaining constituents of high-level waste. Preliminary tests have also shown that these materials offer promise for treating tank-stored neutralized wastes

  8. Graphite curtain vacuum outgassing and heat transfer. Final report

    International Nuclear Information System (INIS)

    Fivel, H.J.; Lang, G.P.; Kipp, H.W.

    1976-12-01

    Thermal conductivity of a bundle of high conductivity graphite fibers (T-50) was measured as a function of temperature, density and fiber orientation at pressures of 10 -4 to 10 -5 torr. All 3 variables had a significant influence on thermal conductivity. The highest conductivity fiber bundle tested had a conductivity significantly less than dense, bulk nuclear grade graphite. The incorporation of heat pipes into a graphite spectral shaper will permit a 2-fold thicker shaper. Heat pipes not only increase the transport of heat within the spectral shaper but can increase heat transfer at the shaper-first wall interface and potentially serve as a means of attaching shaper modules to the first wall. A heat pipe using a liquid metal working fluid was fabricated and tested in magnetic fields of 1 and 2 Tesla. Liquid metal heat pipes can be used in a magnetic field of at least up to 2 Tesla. Much more work needs to be done to establish the capabilities for high performance heat pipes when used in magnetic fields. Four different types of graphite fibers were exposed in EBR-II to a neutron fluence of 3.5 x 10 21 cm -2 EFF at 470 0 C. Large axial shrinkages of 6.6 to 8.6% resulted

  9. A vacuum thermogravimetric method for outgassing evaluations of silicone-coated fiberglass cloth

    Science.gov (United States)

    Jensen, L. B.; Mccauley, G. B.; Honma, M.; Hultquist, A. E.

    1972-01-01

    A method for evaluating outgassing characteristics of space-sensitive materials was devised by modifying a thermogravimetric balance so that a continual weight loss trace is obtained as a function of time at constant temperature and nearly constant pressure. In addition the apparatus is capable of collecting room temperature condensibles during the outgassing run. A series of silicone-coated glass cloth samples were evaluated by this method. The major advantage of the technique is that data presentation is developed in the form of a continuous trace. This data can then be utilized to develop the kinetics of weight loss. The technique has been shown to be a useful and valid one for indicating small differences between materials under vacuum and elevated temperature conditions.

  10. Enthalpies of a binary alloy during solidification

    Science.gov (United States)

    Poirier, D. R.; Nandapurkar, P.

    1988-01-01

    The purpose of the paper is to present a method of calculating the enthalpy of a dendritic alloy during solidification. The enthalpies of the dendritic solid and interdendritic liquid of alloys of the Pb-Sn system are evaluated, but the method could be applied to other binaries, as well. The enthalpies are consistent with a recent evaluation of the thermodynamics of Pb-Sn alloys and with the redistribution of solute in the same during dendritic solidification. Because of the heat of mixing in Pb-Sn alloys, the interdendritic liquid of hypoeutectic alloys (Pb-rich) of less than 50 wt pct Sn has enthalpies that increase as temperature decreases during solidification.

  11. Evaluation of outgassing, tear strength, and detail reproduction in alginate substitute materials.

    Science.gov (United States)

    Baxter, R T; Lawson, N C; Cakir, D; Beck, P; Ramp, L C; Burgess, J O

    2012-01-01

    To compare three alginate substitute materials to an alginate impression material for cast surface porosity (outgassing), tear strength, and detail reproduction. Detail reproduction tests were performed following American National Standards Institute/American Dental Association (ANSI/ADA) Specification No. 19. To measure tear strength, 12 samples of each material were made using a split mold, placed in a water bath until testing, and loaded in tension until failure at a rate of 500 mm/min using a universal testing machine. For cast surface porosity testing, five impressions of a Teflon mold with each material were placed in a water bath (37.8°C) for the in-mouth setting time and poured with vacuum-mixed Silky Rock die stone at 5, 10, 30, and 60 minutes from the start of mixing. The gypsum samples were analyzed with a digital microscope for surface porosity indicative of hydrogen gas release by comparing the surface obtained at each interval with four casts representing no, little, some, and significant porosity. Data analysis was performed using parametric and Kruskal-Wallis analysis of variance (ANOVA), Tukey/Kramer post-hoc tests (α=0.05), and individual Mann-Whitney U tests (α=0.0167). All alginate substitute materials passed the detail reproduction test. Tear strength of the alginate substitute materials was significantly better than alginate and formed three statistically different groups: AlgiNot had the lowest tear strength, Algin-X Ultra had the highest tear strength, and Position Penta Quick had intermediate tear strength. Significant variation in outgassing existed between materials and pouring times (palginate substitute materials exhibited the least outgassing and cast porosity 60 minutes after mixing. Detail reproduction and tear strength of alginate substitute materials were superior to traditional alginate. The outgassing effect was minimal for most materials tested. Alginate substitute materials are superior replacements for irreversible

  12. Outgassing measurements and results used in designing the Doublet III Neutral Beam Injector System

    International Nuclear Information System (INIS)

    Yamamoto, R.M.; Harvey, J.

    1979-11-01

    Material vacuum properties played an important part in designing the Neutral Beam Injector System for General Atomic's Doublet III Tokamak. Low operating vacuum tank pressures were desired to keep re-ionization of the Neutral Beam to a minimum. Plasma contamination was also a major concern, hence stringent material impurity constraints were imposed. Outgassing Rate Measurement and Residual Gas Analyses were performed on different types of materials to determine if their vacuum properties were compatible with the Neutral Beam Injector System requirements

  13. Solidification of eutectic system alloys in space (M-19)

    Science.gov (United States)

    Ohno, Atsumi

    1993-01-01

    It is well known that in the liquid state eutectic alloys are theoretically homogeneous under 1 g conditions. However, the homogeneous solidified structure of this alloy is not obtained because thermal convection and non-equilibrium solidification occur. The present investigators have clarified the solidification mechanisms of the eutectic system alloys under 1 g conditions by using the in situ observation method; in particular, the primary crystals of the eutectic system alloys never nucleated in the liquid, but instead did so on the mold wall, and the crystals separated from the mold wall by fluid motion caused by thermal convection. They also found that the equiaxed eutectic grains (eutectic cells) are formed on the primary crystals. In this case, the leading phase of the eutectic must agree with the phase of the primary crystals. In space, no thermal convection occurs so that primary crystals should not move from the mold wall and should not appear inside the solidified structure. Therefore no equiaxed eutectic grains will be formed under microgravity conditions. Past space experiments concerning eutectic alloys were classified into two types of experiments: one with respect to the solidification mechanisms of the eutectic alloys and the other to the unidirectional solidification of this alloy. The former type of experiment has the problem that the solidified structures between microgravity and 1 g conditions show little difference. This is why the flight samples were prepared by the ordinary cast techniques on Earth. Therefore it is impossible to ascertain whether or not the nucleation and growth of primary crystals in the melt occur and if primary crystals influence the formation of the equiaxed eutectic grains. In this experiment, hypo- and hyper-eutectic aluminum copper alloys which are near eutectic point are used. The chemical compositions of the samples are Al-32.4mass%Cu (Hypo-eutectic) and Al-33.5mass%Cu (hyper-eutectic). Long rods for the samples are

  14. Experimental outgassing of toxic chemicals to simulate the characteristics of hazards tainting globally shipped products.

    Directory of Open Access Journals (Sweden)

    Lygia Therese Budnik

    Full Text Available Ambient monitoring analyses may identify potential new public health hazards such as residual levels of fumigants and industrial chemicals off gassing from products and goods shipped globally. We analyzed container air with gas chromatography coupled to mass spectrometry (TD-2D-GC-MS/FPD and assessed whether the concentration of the volatiles benzene and 1,2-dichloroethane exceeded recommended exposure limits (REL. Products were taken from transport containers and analyzed for outgassing of volatiles. Furthermore, experimental outgassing was performed on packaging materials and textiles, to simulate the hazards tainting from globally shipped goods. The mean amounts of benzene in analyzed container air were 698-fold higher, and those of ethylene dichloride were 4.5-fold higher than the corresponding REL. More than 90% of all containers struck with toluene residues higher than its REL. For 1,2-dichloroethane 53% of containers, transporting shoes exceeded the REL. In standardized experimental fumigation of various products, outgassing of 1,2-dichloroethane under controlled laboratory conditions took up to several months. Globally produced transported products tainted with toxic industrial chemicals may contribute to the mixture of volatiles in indoor air as they are likely to emit for a long period. These results need to be taken into account for further evaluation of safety standards applying to workers and consumers.

  15. Effects of Atomic Oxygen and Grease on Outgassing and Adhesion of Silicone Elastomers for Space Applications

    Science.gov (United States)

    de Groh, Henry C.; Puleo, Bernadette J.; Steinetz, Bruce M.

    An investigation of silicone elastomers for seals used in docking and habitat systems for future space exploration vehicles is being conducted at NASA. For certain missions, NASA is considering androgynous docking systems where two vehicles each having a seal would be required to: dock for a period of time, seal effectively, and then separate with minimum push-off forces for undocking. Silicone materials are generally chosen for their wide operating temperatures and low leakage rates. However silicone materials are often sticky and usually exhibit considerable adhesion when mated against metals and silicone surfaces. This paper investigates the adhesion unit pressure for a space rated silicone material (S0383-70) for either seal-on-seal (SoS) or seal-on-aluminum (SoAl) operation modes in the following conditions: as-received, after ground-based atomic-oxygen (AO) pre-treatment, after application of a thin coating of a space-qualified grease (Braycote 601EF), and after a combination of AO pre-treatment and grease coating. In order of descending adhesion reduction, the AO treatment reduced seal adhesion the most, followed by the AO plus grease pre-treatment, followed by the grease treatment. The effects of various treatments on silicone (S0383-70 and ELA-SA-401) outgassing properties were also investigated. The leading adhesion AO pre-treatment reduction led to a slight decrease in outgassing for the S0383-70 material and virtually no change in ELA-SA-401 outgassing.

  16. Outgassing of Out-of-Autoclave Composite Primary Structures for Small Satellites

    Science.gov (United States)

    Komus, Alastair

    Out-of-autoclave vacuum-bagged-only (VBO) processing is capable of producing lower cost composite primary structures for small satellites than autoclave processing. However, the outgassing performance of VBO structures in a vacuum environment has not been examined. Panels were manufactured from CYCOM 5320-1 and TC275-1 carbon fiber/epoxy prepreg using VBO processing. The humidity level, pre-cure dwell time, and cure cycle parameters were varied during manufacturing. The degree of cure and glass transition temperature were shown to increase with increasing oven temperature. Processing humidity levels and the length of pre-cure dwell times had no discernable effect on the total mass loss (TML) and collected volatile condensable material (CVCM) that were outgassed under vacuum. Instead the TML was controlled by moisture saturation after manufacturing. Fourier transform infrared spectroscopy showed that epoxy oligomers were the primary CVCM. The study showed the VBO laminates had outgassing values that were comparable to the autoclave-cured laminates.

  17. Numerical Model for Solidification Zones Selection in the Large Ingots

    Directory of Open Access Journals (Sweden)

    Wołczyński W.

    2015-12-01

    Full Text Available A vertical cut at the mid-depth of the 15-ton forging steel ingot has been performed by curtesy of the CELSA - Huta Ostrowiec plant. Some metallographic studies were able to reveal not only the chilled undersized grains under the ingot surface but columnar grains and large equiaxed grains as well. Additionally, the structural zone within which the competition between columnar and equiaxed structure formation was confirmed by metallography study, was also revealed. Therefore, it seemed justified to reproduce some of the observed structural zones by means of numerical calculation of the temperature field. The formation of the chilled grains zone is the result of unconstrained rapid solidification and was not subject of simulation. Contrary to the equiaxed structure formation, the columnar structure or columnar branched structure formation occurs under steep thermal gradient. Thus, the performed simulation is able to separate both discussed structural zones and indicate their localization along the ingot radius as well as their appearance in term of solidification time.

  18. Defect generation during solidification of aluminium foams

    International Nuclear Information System (INIS)

    Mukherjee, M.; Garcia-Moreno, F.; Banhart, J.

    2010-01-01

    The reason for the frequent occurrence of cell wall defects in metal foams was investigated. Aluminium foams often expand during solidification, a process which is referred as solidification expansion (SE). The effect of SE on the structure of aluminium foams was studied in situ by X-ray radioscopy and ex situ by X-ray tomography. A direct correlation between the magnitude of SE and the number of cell wall ruptures during SE and finally the number of defects in the solidified foams was found.

  19. Incorporating interfacial phenomena in solidification models

    Science.gov (United States)

    Beckermann, Christoph; Wang, Chao Yang

    1994-01-01

    A general methodology is available for the incorporation of microscopic interfacial phenomena in macroscopic solidification models that include diffusion and convection. The method is derived from a formal averaging procedure and a multiphase approach, and relies on the presence of interfacial integrals in the macroscopic transport equations. In a wider engineering context, these techniques are not new, but their application in the analysis and modeling of solidification processes has largely been overlooked. This article describes the techniques and demonstrates their utility in two examples in which microscopic interfacial phenomena are of great importance.

  20. Plastic solidification system for radioactive waste

    International Nuclear Information System (INIS)

    Kani, Jiro; Irie, Hiromitsu; Obu, Etsuji; Nakayama, Yasuyuki; Matsuura, Hiroyuki.

    1979-01-01

    The establishment of a new solidification system is an important theme for recent radioactive-waste disposal systems. The conditions required of new systems are: (1) the volume of the solidified product to be reduced, and (2) the property of the solidified product to be superior to the conventional ones. In the plastic solidification system developed by Toshiba, the waste is first dried and then solidified with thermosetting resin. It has been confirmed that the property of the plastic solidified product is superior to that of the cement-or bitumen-solidified product. Investigation from various phases is being carried on for the application of this method to commercial plants. (author)

  1. Theoretical modeling of cellular and dendritic solidification microstructures

    Science.gov (United States)

    Song, Younggil

    In this dissertation, we use three-dimensional (3D) phase-field (PF) modeling to investigate (i) 3D solid-liquid interface dynamics observed in microgravity experiments, and (ii) array patterns in a thin-sample geometry. In addition, using the two-dimensional (2D) dendritic-needle-network (DNN) model, we explore (iii) secondary sidebranching dynamics. Recently, solidification experiments are carried out in the DSI (Directional Solidification Insert) of the DECLIC (Device for the study of Critical LIquids and Crystallization) facility aboard the International Space Station (ISS). Thus, the directional solidification experiments are achieved under limited convective currents, and the experimental observations reveal unique dynamics of 3D microstructure in a purely diffusive growth regime. In this directional solidification setup, a temperature field between heat sources could evolve due to two main factors: (i) heat transfer within an adiabatic zone and (ii) latent heat rejection at the interface. These two thermal effects are phenomenologically characterized using a time-dependent thermal shift. In addition, we could quantitatively account for these thermal factors using a numerical calculation of the evolution of temperature field. We introduce these phenomenological and quantitative thermal representations into the PF model. The performed simulations using different thermal descriptions are compared to the experimental measurements from the initial planar interface dynamics to the final spacing selection. The DECLIC-DSI experimental observations exhibit complex grain boundary (GB) dynamics between large grains with a small misorientation. In the observations, several large grains with a small misorientation with respect to the temperature gradient are formed during solidification. Specifically, at a convergent GB, a localized group of misoriented cells penetrates into a nearby grain, which yields the morphological instability of grain boundaries. Remarkably, while

  2. Sufficient condition for generation of multiple solidification front in one-dimensional solidification of binary alloys

    International Nuclear Information System (INIS)

    Bobula, E.; Kalicka, Z.

    1981-10-01

    In the paper we consider the one-dimensional solidification of binary alloys in the finite system. The authors present the sufficient condition for solidification in the liquid in front of the moving solid-liquid interface. The effect may produce a fluctuating concentration distributin in the solid. The convection in the liquid and supercooling required for homogeneous nucleation are omitted. A local-equilibrium approximation at the liquid-solid interface is supposed. (author)

  3. Solidification of oils and organic liquids

    International Nuclear Information System (INIS)

    Clark, D.E.; Colombo, P.; Neilson, R.M. Jr.

    1982-07-01

    The suitability of selected solidification media for application in the disposal of low-level oil and other organic liquid wastes has been investigated. In the past, these low-level wastes (LLWs) have commonly been immobilized by sorption onto solid absorbents such as vermiculite or diatomaceous earth. Evolving regulations regarding the disposal of these materials encourage solidification. Solidification media which were studied include Portland type I cement; vermiculite plus Portland type I cement; Nuclear Technology Corporation's Nutek 380-cement process; emulsifier, Portland type I cement-sodium silicate; Delaware Custom Materiel's cement process; and the US Gypsum Company's Envirostone process. Waste forms have been evaluated as to their ability to reliably produce free standing monolithic solids which are homogeneous (macroscopically), contain < 1% free standing liquids by volume and pass a water immersion test. Solidified waste form specimens were also subjected to vibratory shock testing and flame testing. Simulated oil wastes can be solidified to acceptable solid specimens having volumetric waste loadings of less than 40 volume-%. However, simulated organic liquid wastes could not be solidified into acceptable waste forms above a volumetric loading factor of about 10 volume-% using the solidification agents studied

  4. NPP radioactive waste processing and solidification

    International Nuclear Information System (INIS)

    Nikiforov, A.S.; Polyakov, A.S.; Zakharova, K.P.

    1983-01-01

    The problems of proce-sing NPP intermediate level- and low-level liquid radioactive wastes (LRW) are considered. Various methods are compared of LWR solidification on the base of bituminization, cement grouting and inclusion into synthetic resins. It is concluded that the considered methods ensure radioactive radionuclides effluents into open hydronetwork at the level below the sanitary, standards

  5. Solidification of highly active liquid waste

    International Nuclear Information System (INIS)

    Morris, J.B.

    1985-03-01

    This document contains the annual progress reports on the following subjects: Joule ceramic melter; microwave vitrification; glass technology; identification, evaluation and review of potential alternative solidification processes; rotary kiln calcination; alternative glass feedstocks; volatile ruthenium trapping by solid adsorbents; irrigated baffle column dust scrubber. (author)

  6. Current high-level waste solidification technology

    International Nuclear Information System (INIS)

    Bonner, W.F.; Ross, W.A.

    1976-01-01

    Technology has been developed in the U.S. and abroad for solidification of high-level waste from nuclear power production. Several processes have been demonstrated with actual radioactive waste and are now being prepared for use in the commercial nuclear industry. Conversion of the waste to a glass form is favored because of its high degree of nondispersibility and safety

  7. Polymer Solidification Technology - Technical Issues and Challenges

    International Nuclear Information System (INIS)

    Jensen, Charles; Kim, Juyoul

    2010-01-01

    Many factors come into play, most of which are discovered and resolved only during full-scale solidification testing of each of the media commonly used in nuclear power plants. Each waste stream is unique, and must be addressed accordingly. This testing process is so difficult that Diversified's Vinyl Ester Styrene and Advanced Polymer Solidification are the only two approved processes in the United States today. This paper summarizes a few of the key obstacles that must be overcome to achieve a reliable, repeatable process for producing an approved Stable Class B and C waste form. Before other solidification and encapsulation technologies can be considered compliant with the requirements of a Stable waste form, the tests, calculations and reporting discussed above must be conducted for both the waste form and solidification process used to produce the waste form. Diversified's VERI TM and APS TM processes have gained acceptance in the UK. These processes have also been approved and gained acceptance in the U. S. because we have consistently overcome technical hurdles to produce a complaint product. Diversified Technologies processes are protected intellectual property. In specific instances, we have patents pending on key parts of our process technology

  8. Solidification at the micro-scale

    International Nuclear Information System (INIS)

    Howe, A.

    2003-01-01

    The experimental determination and computer simulation of the micro-segregation accompanying the solidification of alloys continues to be a subject of much academic and industrial interest. Both are subject to progressively more sophisticated analyses, and a discussion is offered regarding the development and practical use of such studies. Simple steels are particularly difficult targets for such work: solidification does not end conveniently in a eutectic, the rapid diffusion particularly in the delta-ferrite phase obscures most evidence of what had occurred at the micro-scale during solidification, and one or more subsequent solid state phase transformations further obscure such details. Also, solidification at the micro-scale is inherently variable: the usual, dendrite morphologies encountered are, after all, instabilities in growth behaviour, and therefore such variability should be expected. For questions such as the relative susceptibility of different grades to particular problems, it is the average, typical behaviour that is of interest, whereas for other questions such as the on-set of macro-segregation, the local variability is paramount. Depending on the question being asked, and indeed the accuracy with which validatory data are available, simple pseudo-analytical equations employing various limiting assumptions, or sophisticated models which remove the need for most such limitations, could be appropriate. This paper highlights the contribution to such studies of various collaborative research forums within the European Union with which the author is involved. (orig.) [de

  9. Method of processing solidification product of radioactive waste

    International Nuclear Information System (INIS)

    Daime, Fumiyoshi.

    1988-01-01

    Purpose: To improve the long-time stability of solidification products by providing solidification products with liquid tightness, gas tightness, abrasion resistance, etc., of the products in the course of the solidification for the treatment of radioactive wastes. Method: The surface of solidification products prepared by mixing solidifying agents with powder or pellets is entirely covered with high molecular polymer such as epoxy resin. The epoxy resin has excellent properties such as radiation-resistance, heat resistance, water proofness and chemical resistance, as well as have satisfactory mechanical properties. This can completely isolate the solidification products of radioactive wastes from the surrounding atmosphere. (Yoshino, Y.)

  10. Advanced powder metallurgy aluminum alloys via rapid solidification technology

    Science.gov (United States)

    Ray, R.

    1984-01-01

    Aluminum alloys containing 10 to 11.5 wt. pct. of iron and 1.5 to 3 wt. pct. of chromium using the technique of rapid solidification powder metallurgy were studied. Alloys were prepared as thin ribbons (.002 inch thick) rapidly solidified at uniform rate of 10(6) C/second by the melt spinning process. The melt spun ribbons were pulverized into powders (-60 to 400 mesh) by a rotating hammer mill. The powders were consolidated by hot extrusion at a high reduction ratio of 50:1. The powder extrusion temperature was varied to determine the range of desirable processing conditions necessary to yield useful properties. Powders and consolidated alloys were characterized by SEM and optical metallography. The consolidated alloys were evaluated for (1) thermal stability, (2) tensile properties in the range, room temperature to 450 F, and (3) notch toughness in the range, room temperature to 450 F.

  11. Interface Shape and Convection During Solidification and Melting of Succinonitrile

    Science.gov (United States)

    Degroh, Henry C., III; Lindstrom, Tiffany

    1994-01-01

    An experimental study was conducted of the crystal growth of succinonitrile during solidification, melting, and no-growth conditions using a horizontal Bridgman furnace and square glass ampoule. For use as input boundary conditions to numerical codes, thermal profiles on the outside of the ampoule at five locations around its periphery were measured along the ampoule's length. Temperatures inside the ampoule were also measured. The shapes of the s/l interface in various two dimensional planes were quantitatively determined. Though interfaces were nondendritic and noncellular, they were not flat, but were highly curved and symmetric in only one unique longitudinal y-z plane (at x=O). The shapes of the interface were dominated by the primary longitudinal flow cell characteristic of shallow cavity flow in horizontal Bridgman; this flow cell was driven by the imposed furnace temperature gradient and caused a 'radical' thermal gradient such that the upper half of the ampoule was hotter than the bottom half. We believe that due to the strong convection, the release of latent heat does not significantly influence the thermal conditions near the interface. We hope that the interface shape and thermal data presented in this paper can be used to optimize crystal growth processes and validate numerical models.

  12. Numerical Simulation on the Origin of Solidification Cracking in Laser Welded Thick-Walled Structures

    Directory of Open Access Journals (Sweden)

    Nasim Bakir

    2018-06-01

    Full Text Available One of the main factors affecting the use of lasers in the industry for welding thick structures is the process accompanying solidification cracks. These cracks mostly occurring along the welding direction in the welding center, and strongly affect the safety of the welded components. In the present study, to obtain a better understanding of the relation between the weld pool geometry, the stress distribution and the solidification cracking, a three-dimensional computational fluid dynamic (CFD model was combined with a thermo-mechanical model. The CFD model was employed to analyze the flow of the molten metal in the weld pool during the laser beam welding process. The weld pool geometry estimated from the CFD model was used as a heat source in the thermal model to calculate the temperature field and the stress development and distributions. The CFD results showed a bulging region in the middle depth of the weld and two narrowing areas separating the bulging region from the top and bottom surface. The thermo-mechanical simulations showed a concentration of tension stresses, transversally and vertically, directly after the solidification during cooling in the region of the solidification cracking.

  13. SPECIFIC FEATURES OF OLIGOMERIC PRODUCT SOLIDIFICATION FROM POLYURETHANE WASTES AND THEIR PRACTICAL APPLICATION

    OpenAIRE

    V. Belyatsky; Yu. Kryvogus

    2012-01-01

    The paper considers a possibility to use secondary polyurethane obtained by  thermal depolymerization of wastes on the basis of cross-linked polyurethane (polyurethane adduct) and isocyanate. An effect of density dependence of the obtained polyurethane samples on nature and quantity of solvent has been revealed and it is significantly observed while using low-boiling solvents. The influence of adduct/solidification agent ratio on mechanical hardness of the obtained samples has been studied in...

  14. ASTM E 1559 method for measuring material outgassing/deposition kinetics has applications to aerospace, electronics, and semiconductor industries

    Science.gov (United States)

    Garrett, J. W.; Glassford, A. P. M.; Steakley, J. M.

    1994-01-01

    The American Society for Testing and Materials has published a new standard test method for characterizing time and temperature-dependence of material outgassing kinetics and the deposition kinetics of outgassed species on surfaces at various temperatures. This new ASTM standard, E 1559(1), uses the quartz crystal microbalance (QCM) collection measurement approach. The test method was originally developed under a program sponsored by the United States Air Force Materials Laboratory (AFML) to create a standard test method for obtaining outgassing and deposition kinetics data for spacecraft materials. Standardization by ASTM recognizes that the method has applications beyond aerospace. In particular, the method will provide data of use to the electronics, semiconductor, and high vacuum industries. In ASTM E 1559 the material sample is held in vacuum in a temperature-controlled effusion cell, while its outgassing flux impinges on several QCM's which view the orifice of the effusion cell. Sample isothermal total mass loss (TML) is measured as a function of time from the mass collected on one of the QCM's which is cooled by liquid nitrogen, and the view factor from this QCM to the cell. The amount of outgassed volatile condensable material (VCM) on surfaces at higher temperatures is measured as a function of time during the isothermal outgassing test by controlling the temperatures of the remaining QCM's to selected values. The VCM on surfaces at temperatures in between those of the collector QCM's is determined at the end of the isothermal test by heating the QCM's at a controlled rate and measuring the mass loss from the end of the QCM's as a function of time and temperature. This reevaporation of the deposit collected on the QCM's is referred to as QCM thermogravimetric analysis. Isothermal outgassing and deposition rates can be determined by differentiating the isothermal TML and VCM data, respectively, while the evaporation rates of the species can be obtained as a

  15. Numerical analysis of ALADIN optics contamination due to outgassing of solar array materials

    International Nuclear Information System (INIS)

    Markelov, G; Endemann, M; Wernham, D

    2008-01-01

    ALADIN is the very first space-based lidar that will provide global wind profile and a special attention has been paid to contamination of ALADIN optics. The paper presents a numerical approach, which is based on the direct simulation Monte Carlo method. The method allows one to accurately compute collisions between various species, in the case under consideration, free-stream flow and outgassing from solar array materials. The collisions create a contamination flux onto the optics despite there is no line-of-sight from the solar arrays to the optics. Comparison of obtained results with a simple analytical model prediction shows that the analytical model underpredicts mass fluxes

  16. Numerical analysis of ALADIN optics contamination due to outgassing of solar array materials

    Energy Technology Data Exchange (ETDEWEB)

    Markelov, G [Advanced Operations and Engineering Services (AOES) Group BV, Postbus 342, 2300 AH Leiden (Netherlands); Endemann, M [ESA-ESTEC/EOP-PAS, Postbus 299, 2200 AG Noordwijk (Netherlands); Wernham, D [ESA-ESTEC/EOP-PAQ, Postbus 299, 2200 AG Noordwijk (Netherlands)], E-mail: Gennady.Markelov@aoes.com

    2008-03-01

    ALADIN is the very first space-based lidar that will provide global wind profile and a special attention has been paid to contamination of ALADIN optics. The paper presents a numerical approach, which is based on the direct simulation Monte Carlo method. The method allows one to accurately compute collisions between various species, in the case under consideration, free-stream flow and outgassing from solar array materials. The collisions create a contamination flux onto the optics despite there is no line-of-sight from the solar arrays to the optics. Comparison of obtained results with a simple analytical model prediction shows that the analytical model underpredicts mass fluxes.

  17. Study of neutron induced outgassing from tungsten alloy for ATLAS FCAL

    CERN Document Server

    Leroy, C; Cheplakov, A P; Golikov, V; Golubyh, S M; Kulagin, E; Kukhtin, V; Luschikov, V

    1999-01-01

    The use of sintered tungsten alloy slugs as absorber in the ATLAS Forward Calorimeter (FCAL) raised concern that it could possibly poison the liquid argon during the detector operation in the hard radiation environment expected at LHC. A vacuum container filled with tungsten slugs was exposed to the fast neutron fluence of 1.5$\\cdot$10$^{16}$~n~cm$^{-2}$ at the IBR-30 reactor of JINR, Dubna. The residual gas pressure was analysed. The study was completed by mass spectrometer measurements. An upper limit value of 0.1~ppm was determined for the pollution of liquid argon in FCAL due to outgassing from tungsten slugs under irradiation.

  18. Simulation of thermal radiation, illustrated by the Bridgman casting process for directional solidification of turbine blades; Simulation von Waermestrahlung am Beispiel des Bridgman-Verfahrens zur gerichteten Erstarrung von Turbinenschaufeln

    Energy Technology Data Exchange (ETDEWEB)

    Hofmann, N

    1996-12-31

    Directionally solidified turbine blades for high-temperature applications today are commonly produced by the Bridgman casting process. The production of a newly constructed turbine blade requires a number of costly and time-consuming casting experiments. The author develops a numerical simulation model based on the finite element method and net radiation method for low-cost and short-term simulation and optimisation of the casting experiments. Several different numerical methods for calculating thermal radiation are compared (radiosity, ray tracing and the finite difference method), and the simulation results are presented for several exemplry turbine blades. Further, an optimisation strategy for improving the quality of the turbine blade casting process is presented. (orig.). 65 figs., 8 tabs. [Deutsch] Gerichtet erstarrte Turbinenschaufeln mit hoher Einsatztemperatur werden nach dem heutigen Stand der Technik nach dem Bridgman-Verfahren gegossen. Die Herstellung einer neu konstruierten Turbinenschaufel verlangt eine Reihe von kosten- und zeitaufwendigen Giessexperimenten. In der vorliegenden Arbeit wird ein numerisches Simulationsmodell auf Basis der Finiten Elemente Methode und Net Radiation Methode entwickelt, mit dem sich kostenguenstig und in kurzen Zeitraeumen die Giessversuche simulieren und optimieren lassen. Die Arbeit vergleicht verschiedene numerische Loesungsverfahren fuer die Waermestrahlung (Radiosity, Ray Tracing und Finite Differenzen Verfahren) und stellt am Beispiel einiger Turbinenschaufeln die Simulationsergebnisse dar. Weiterhin wird eine Optimierungsstrategie fuer Verbesserung der Gussqualitaet von Turbinenschaufeln vorgestellt. (orig.)

  19. Simulation of microstructural evolution in directional solidification of Ti-45at.%Al alloy using cellular automaton method

    Directory of Open Access Journals (Sweden)

    Wang Kuangfei

    2010-02-01

    Full Text Available The microstructural evolution of Ti-45 at.%Al alloy during directional solidification was simulated by applying a solute diffusion controlled solidification model. The obtained results have shown that under high thermal gradients the stable primary spacing can be adjusted via branching or competitive growth. For dendritic structures formed under a high thermal gradient, the secondary dendrite arms are developed not very well in many cases due to the branching mechanism under a constrained dendritic growth condition. Furthermore, it has been observed that, with increasing pulling velocity, there exists a cell/dendrite transition region consisting of cells and dendrites, which varies with the thermal gradient in a contradicting way, i.e. increase of the thermal gradient leading to the decrease of the range of the transition region. The simulations agree reasonably well with experiment results.

  20. Determination of melting and solidification enthalpy of hypereutectic silumins

    Directory of Open Access Journals (Sweden)

    J. Piątkowski

    2008-04-01

    Full Text Available The study was related with determination of the values of enthalpy of melting and solidification of hypereutectic AlSi18, AlSi21 and AlSi24 silumins modified with phosphorus in the form of Cu-P. The calorimetry, preceded by thermal analysis and derivative thermal analysis (TA and DTA, respectively was carried out on a high-temperature scanning calorimeter, model MHTC-96, made by SETARAM, applying the method of direct determination of parameters of the high-temperature process, and in particular of the enthalpy of phase transformations. Modern control and measuring instruments coupled with PC computer provide a very precise tool for determination of these transformations. An additional advantage was development of appropriate software called „SETSOFT”, owing to which it was possible to determine in an easy way the enthalpy of the investigated phase transformations. Moreover, an additional thermal effect, related most probably with pre-eutectic crystallization of primary silicon, was observed and confirmed by calorimetric examinations.

  1. A phenomenological approach of solidification of polymeric phase change materials

    Science.gov (United States)

    Bahrani, Seyed Amir; Royon, Laurent; Abou, Bérengère; Osipian, Rémy; Azzouz, Kamel; Bontemps, André

    2017-01-01

    Phase Change Materials (PCMs) are widely used in thermal energy storage and thermal management systems due to their small volume for a given stored energy and their capability for maintaining nearly constant temperatures. However, their performance is limited by their low thermal conductivity and possible leaks while in the liquid phase. One solution is to imprison the PCM inside a polymer mesh to create a Polymeric Phase Change Material (PPCM). In this work, we have studied the cooling and solidification of five PPCMs with different PCMs and polymer fractions. To understand the heat transfer mechanisms involved, we have carried out micro- and macrorheological measurements in which Brownian motion of tracers embedded in PPCMs has been depicted and viscoelastic moduli have been measured, respectively. Beyond a given polymer concentration, it was shown that the Brownian motion of the tracers is limited by the polymeric chains and that the material exhibits an elastic behavior. This would suggest that heat transfer essentially occurs by conduction, instead of convection. Experiments were conducted to measure temperature variation during cooling of the five samples, and a semi-empirical model based on a phenomenological approach was proposed as a practical tool to choose and size PPCMs.

  2. Two-dimensional time-resolved X-ray diffraction study of directional solidification in steels

    International Nuclear Information System (INIS)

    Yonemura, Mitsuharu

    2009-01-01

    Full text: The high intensity heat source used for fusion welding creates steep thermal gradients of 100 degree C/s from 1800 degree Celsius. Further, the influence of a preferred orientation is serious for observation of a directional solidification that follows the dendrite growth along the direction toward the moving heat source. Therefore, we observed the rapid solidification of weld metal at a time resolution of 0.01∼0.1seconds by the Two-Dimensional Time-Resolved X-ray Diffraction (2DTRXRD) system for real welding. The diffraction ring was dynamically observed by 2DTRXRD during arc-passing over the irradiation area of X-ray with synchrotron energy of 18 KeV. The arc power output was 10 V - 150 A, and a scan speed of the arc was 1.0 mm/s. The temperature rise of instruments was suppressed by the water-cooled copper plate under the sample. Further, the temperature distribution of the weld metal was measured by the thermocouple and related to the diffraction patterns. Consequently, solidification and solid phase transformation of low carbon steels and stainless steels were observed during rapid cooling by 2DTRXRD. In the low-carbon steel, the microstructure is formed in the 2 step process; (i) formation of crystallites and (ii) increase of crystallinity. In the stainless steel, the irregular interface layer of σ/y in the quenched metal after solidification is expected that it is easy for dendrites to move at the lower temperature. In the carbide precipitation stainless steel, it is easy for NbC to grow on σ phase with a little under cooling. Further, a mist-like pattern, which differs from the halo-pattern, in the fusion zone gave some indication of the possibilities to observe the nucleation and the early solidification by 2DTRXRD. (author)

  3. Solidification in Multicomponent Multiphase Systems (SIMMS)

    Science.gov (United States)

    Rex, S.; Hecht, U.

    2005-06-01

    The multiphase microstructures that evolve during the solidification of multicomponent alloys are attracting widespread interest for industrial applications and fundamental research.Thermodynamic databases are now well-established for many alloy systems. Thermodynamic calculations provide all the required information about phase equilibria, forming an integral part of both dedicated and comprehensive microstructure models. Among the latter, phase-field modelling has emerged as the method of choice. Solidification experiments are intended to trigger model development or to serve as benchmarks for model validation. For benchmarking, microgravity conditions offer a unique opportunity for avoiding buoyancy-induced convection and buoyancy forces in bulk samples. However, diffusion and the free-energy of interfaces and its anisotropy need to be determined.The measurement of chemical diffusivities in the liquid state can equally benefit from microgravity experiments.

  4. Retrofit of radwaste solidification systems in Spain

    International Nuclear Information System (INIS)

    Rorcillo, R.; Virzi, E.

    1983-01-01

    In order to meet current Spanish engineering criteria as well as to provide for likely future Spanish Regulatory requirements, utilities committed to a major policy change in the preferred radwaste solidification media. In the early 1970's Spanish utilities, following the United States experience, purchased inexpensive solidification systems which used urea formaldehyde (UF) as the binding matrix. By the late 1970's the Spanish utilities, seeing the deterioration of the UF position and slow progress toward its improvement, unilaterally changed their binding matrix to cement. This paper illustrates the implementation of this change at the ASCO Nuclear Plant. The problems of layout modifications, shortened delivery schedule and criteria unique for Spain are addressed. Also presented is the operating experience acquired during the pre-operational start-up of the ASCO I Radwaste System

  5. Solidification processing of monotectic alloy matrix composites

    Science.gov (United States)

    Frier, Nancy L.; Shiohara, Yuh; Russell, Kenneth C.

    1989-01-01

    Directionally solidified aluminum-indium alloys of the monotectic composition were found to form an in situ rod composite which obeys a lambda exp 2 R = constant relation. The experimental data shows good agreement with previously reported results. A theoretical boundary between cellular and dendritic growth conditions was derived and compared with experiments. The unique wetting characteristics of the monotectic alloys can be utilized to tailor the interface structure in metal matrix composites. Metal matrix composites with monotectic and hypermonotectic Al-In matrices were made by pressure infiltration, remelted and directionally solidified to observe the wetting characteristics of the alloys as well as the effect on structure of solidification in the constrained field of the fiber interstices. Models for monotectic growth are modified to take into account solidification in these constrained fields.

  6. Morphological variants of carbides of solidification origin in the rapidly solidified powder particles of hypereutectic iron alloy

    International Nuclear Information System (INIS)

    Kusy, M.; Grgac, P.; Behulova, M.; Vyrostkova, A.; Miglierini, M.

    2004-01-01

    The paper deals with the analysis of the morphological variants of solidification microstructures and vanadium rich M 4 C 3 carbide phases in the rapidly solidified (RS) powder particles from hypereutectic Fe-C-Cr-V alloy prepared by the nitrogen gas atomisation. Five main types of solidification microstructures were identified in RS particles: microstructure with globular carbides, microstructure with globular and star-like carbides, microstructure with primary carbides in the centres of eutectic colonies, microstructure with eutectic colonies without primary carbides and microstructure with eutectic spherulites. Based on the morphological features of carbide phases and the thermal history of RS particles, the microstructures were divided into two groups - microstructures morphologically affected and non-affected during the post-recalescence period of solidification. Thermophysical reasons for the morphologically different M 4 C 3 carbide phases development in the RS powder particles are discussed

  7. Cement radwaste solidification studies third annual report

    International Nuclear Information System (INIS)

    Brown, D.J.; James, J.M.; Lee, D.J.; Smith, D.L.; Walker, A.T.

    1982-03-01

    This report summarises cement radwaste studies carried out at AEE Winfrith during 1981 on the encapsulation of medium and low active waste in cement. During the year more emphasis has been placed on the work which is directly related to the solidification of SGHWR active sludge. Information has been obtained on the properties of 220 dm 3 drums of cemented waste. The use of cement grouts for the encapsulation of solid items has also been investigated during 1981. (U.K.)

  8. Initial stages of solidification of eutectic alloys

    International Nuclear Information System (INIS)

    Lemaignan, Clement

    1980-01-01

    The study of the various initial stages of eutectic solidification - i.e. primary nucleation, eutectic structure formation and stable growth conditions - was undertaken with various techniques including low angle neutron diffusion, in-situ electron microscopy on solidifying alloys and classical metallography. The results obtained allow to discuss the effect of metastable states during primary nucleation, of surface dendrite during eutectic nucleation and also of the crystallographic anisotropy during growth. (author) [fr

  9. Microwave solidification development for Rocky Flats waste

    Energy Technology Data Exchange (ETDEWEB)

    Dixon, D.; Erle, R.; Eschen, V. [and others

    1994-04-01

    The Microwave Engineering Team at the Rocky Flats Plant has developed a production-scale system for the treatment of hazardous, radioactive, and mixed wastes using microwave energy. The system produces a vitreous final form which meets the acceptance criteria for shipment and disposal. The technology also has potential for application on various other waste streams from the public and private sectors. Technology transfer opportunities are being identified and pursued for commercialization of the microwave solidification technology.

  10. Microwave solidification development for Rocky Flats waste

    International Nuclear Information System (INIS)

    Dixon, D.; Erle, R.; Eschen, V.

    1994-04-01

    The Microwave Engineering Team at the Rocky Flats Plant has developed a production-scale system for the treatment of hazardous, radioactive, and mixed wastes using microwave energy. The system produces a vitreous final form which meets the acceptance criteria for shipment and disposal. The technology also has potential for application on various other waste streams from the public and private sectors. Technology transfer opportunities are being identified and pursued for commercialization of the microwave solidification technology

  11. Inspection method for solidification product of radioactive waste and method of preparing solidification product of radiation waste

    International Nuclear Information System (INIS)

    Izumida, Tatsuo; Tamada, Shin; Matsuda, Masami; Kamata, Shoji; Kikuchi, Makoto.

    1993-01-01

    A powerful X-ray generation device using an electron-ray accelerator is used for inspecting presence or absence of inner voids in solidification products of radioactive wastes during or after solidification. By installing the X-ray CT system and the radioactive waste solidifying facility together, CT imaging for solidification products is conducted in a not-yet cured state of solidifying materials during or just after the injection. If a defect that deteriorates the durability of the solidification products should be detected, the solidification products are repaired, for example, by applying vibrations to the not-yet cured solidification products. Thus, since voids or cracks in the radioactive wastes solidification products, which were difficult to be measured so far, can be measured in a short period of time accurately thereby enabling to judge adaptability to the disposal standards, inspection cost for the radioactive waste solidification product can be saved remarkably. Further, the inside of the radioactive waste solidification products can be evaluated correctly and visually, so that safety in the ground disposal storage of the radioactive solidification products can be improved remarkably. (N.H.)

  12. The permeability evolution of tuffisites and outgassing from dense rhyolitic magma

    Science.gov (United States)

    Heap, M. J.; Tuffen, H.; Wadsworth, F. B.; Reuschlé, T.; Castro, J. M.; Schipper, C. I.

    2017-12-01

    Recent observations of rhyolitic lava effusion from eruptions in Chile indicate that simultaneous pyroclastic venting facilitates outgassing. Venting from conduit-plugging lava domes is pulsatory and occurs through shallow fracture networks that deliver pyroclastic debris and exsolved gases to the surface. However, these fractures become blocked as the particulate fracture infill sinters viscously, thus drastically reducing permeability. Tuffisites, fossilized debris-filled fractures of this venting process, are abundant in pyroclastic material ejected during hybrid explosive-effusive activity. Dense tuffisite-hosting obsidian bombs ejected from Volcán Chaitén (Chile) in 2008 afford an opportunity to better understand the permeability evolution of tuffisites within low-permeability conduit plugs, wherein gas mobility is reliant upon fracture pathways. We use laboratory measurements of the permeability and porosity of tuffisites that preserve different degrees of sintering, combined with a grainsize-based sintering model and constraints on pressure-time paths from H2O diffusion, to place first-order constraints on tuffisite permeability evolution. Inferred timescales of sintering-driven tuffisite compaction and permeability loss, spanning minutes to hours, coincide with observed vent pulsations during hybrid rhyolitic activity and, more broadly, timescales of pressurization accompanying silicic lava dome extrusion. We therefore conclude that sintering exerts a first-order control on fracture-assisted outgassing from low-permeability, conduit-plugging silicic magma.

  13. High temperature outgassing tests on materials used in the DIII-D tokamak

    International Nuclear Information System (INIS)

    Holtrop, K.L.; Hansink, M.J.

    2006-01-01

    This article is a continuation of previous work on determining the outgassing characteristics of materials used in the DIII-D magnetic fusion tokamak [K. L. Holtrop, J. Vac. Sci. Technol. A 17, 2064 (1999)]. Achievement of high performance plasma discharges in the DIII-D tokamak requires careful control of impurity levels. Among the techniques used to control impurities are routine bakes of the vacuum vessel to an average temperature of 350 deg. C. Materials used in DIII-D must release only very small amounts of impurities (below 2x10 -6 mole) at this temperature that could be transferred to the first wall materials and later contaminate plasma discharges. To better study the behavior of materials proposed for use in DIII-D at elevated temperatures, the initial outgassing test chamber was improved to include an independent heating control of the sample and a simple load lock chamber. The goal was to determine not only the total degassing rate of the material during baking, but to also determine the gas species composition and to obtain a quantitative estimate of the degassing rate of each species by the use of a residual gas analyzer. Initial results for aluminum anodized using three different processes, stainless steel plated with black oxide and black chrome, and a commercially available fiber optic feedthrough will be presented

  14. The effects of spacecraft charging and outgassing on the LADEE ion measurements

    Science.gov (United States)

    Xie, Lianghai; Zhang, Xiaoping; Zheng, Yongchun; Guo, Dawei

    2017-05-01

    Abnormal ion signals can be usually seen in the Lunar Atmosphere and Dust Environment Explorer (LADEE) mission, including a suddenly enhanced current observed by the Lunar Dust Experiment (LDEX) near the sunlight-shadow boundary and an unexpected water ion measured by the neutral mass spectrometer (NMS), with their magnitudes insensitive to the convection electric field of solar wind but dependent on the SW density and the elapsed time of LADEE mission. By analyzing both the LDEX measurements and the NMS measurements, we find that the current enhancement can be caused by a negatively charged spacecraft in the shadow region while the significant water ions should be some artificial ions from spacecraft outgassing. The artificial water ions show a peak near 8:00 LT that may be related to a sunlight-controlled surface outgassing. In addition, the H2O flux can be enhanced near the end of the mission when the spacecraft has a lower altitude. It is found that the H2O enhancement is actually caused by an exosphere-contributed return flux, rather than a real water exosphere.

  15. CO2 Outgassing from an Urbanized River System Fueled by Wastewater Treatment Plant Effluents.

    Science.gov (United States)

    Yoon, Tae Kyung; Jin, Hyojin; Begum, Most Shirina; Kang, Namgoo; Park, Ji-Hyung

    2017-09-19

    Continuous underway measurements were combined with a basin-scale survey to examine human impacts on CO 2 outgassing in a highly urbanized river system in Korea. While the partial pressure of CO 2 (pCO 2 ) was measured at 15 sites using syringe equilibration, 3 cruises employing an equilibrator were done along a 30 km transect in the Seoul metropolitan area. The basin-scale survey revealed longitudinal increases in surface water pCO 2 and dissolved organic carbon (DOC) in the downstream reach. Downstream increases in pCO 2 , DOC, fluorescence index, and inorganic N and P reflected disproportionately large contributions from wastewater treatment plant (WWTP) effluents carried by major urban tributaries. Cruise transects exhibited strong localized peaks of pCO 2 up to 13 000 μatm and 13 CO 2 enrichment along the confluences of tributaries at an average flow, whereas CO 2 pulses were dampened by increased flow during the monsoon period. Fluctuations in pCO 2 along the eutrophic reach downstream of the confluences reflected environmental controls on the balance between photosynthesis, biodegradation, and outgassing. The results underscore WWTP effluents as an anthropogenic source of nutrients, DOC, and CO 2 and their influences on algal blooms and associated C dynamics in eutrophic urbanized river systems, warranting further research on urbanization-induced perturbations to riverine metabolic processes and carbon fluxes.

  16. Direct numerical simulation of solidification microstructures affected by fluid flow

    International Nuclear Information System (INIS)

    Juric, D.

    1997-12-01

    The effects of fluid flow on the solidification morphology of pure materials and solute microsegregation patterns of binary alloys are studied using a computational methodology based on a front tracking/finite difference method. A general single field formulation is presented for the full coupling of phase change, fluid flow, heat and solute transport. This formulation accounts for interfacial rejection/absorption of latent heat and solute, interfacial anisotropies, discontinuities in material properties between the liquid and solid phases, shrinkage/expansion upon solidification and motion and deformation of the solid. Numerical results are presented for the two dimensional dendritic solidification of pure succinonitrile and the solidification of globulitic grains of a plutonium-gallium alloy. For both problems, comparisons are made between solidification without fluid flow and solidification within a shear flow

  17. Solidification process for toxic and hazardous wastes. Second part: Cement solidification matrices

    International Nuclear Information System (INIS)

    Donato, A.; Arcuri, L.; Dotti, M.; Pace, A.; Pietrelli, L.; Ricci, G.; Basta, M.; Cali, V.; Pagliai, V.

    1989-05-01

    This paper reports the second part of a general study carried out at the Nuclear Fuel Division aiming at verifying the possible application of the radioactive waste solidification processes to industrial hazardous wastes (RTN). The cement solidification of several RTN types has been taken into consideration, both from the technical and from the economic point of view. After a short examination of the Italian juridical and economical situation in the field, which demonstrates the need of the RTN solidification, the origin and characteristics of the RTN considered in the study and directly provided by the producing industries are reviewed. The laboratory experimental results of the cementation of RTN produced by gold manufacturing industries and by galvanic industries are reported. The cementation process can be considered a very effective mean for reducing both the RTN management costs and the environmental impact of RTN disposal. (author)

  18. Multiscale modeling of alloy solidification using a database approach

    Science.gov (United States)

    Tan, Lijian; Zabaras, Nicholas

    2007-11-01

    A two-scale model based on a database approach is presented to investigate alloy solidification. Appropriate assumptions are introduced to describe the behavior of macroscopic temperature, macroscopic concentration, liquid volume fraction and microstructure features. These assumptions lead to a macroscale model with two unknown functions: liquid volume fraction and microstructure features. These functions are computed using information from microscale solutions of selected problems. This work addresses the selection of sample problems relevant to the interested problem and the utilization of data from the microscale solution of the selected sample problems. A computationally efficient model, which is different from the microscale and macroscale models, is utilized to find relevant sample problems. In this work, the computationally efficient model is a sharp interface solidification model of a pure material. Similarities between the sample problems and the problem of interest are explored by assuming that the liquid volume fraction and microstructure features are functions of solution features extracted from the solution of the computationally efficient model. The solution features of the computationally efficient model are selected as the interface velocity and thermal gradient in the liquid at the time the sharp solid-liquid interface passes through. An analytical solution of the computationally efficient model is utilized to select sample problems relevant to solution features obtained at any location of the domain of the problem of interest. The microscale solution of selected sample problems is then utilized to evaluate the two unknown functions (liquid volume fraction and microstructure features) in the macroscale model. The temperature solution of the macroscale model is further used to improve the estimation of the liquid volume fraction and microstructure features. Interpolation is utilized in the feature space to greatly reduce the number of required

  19. Optimization of heat transfer during the directional solidification process of 1600 kg silicon feedstock

    Science.gov (United States)

    Hu, Chieh; Chen, Jyh Chen; Nguyen, Thi Hoai Thu; Hou, Zhi Zhong; Chen, Chun Hung; Huang, Yen Hao; Yang, Michael

    2018-02-01

    In this study, the power ratio between the top and side heaters and the moving velocity of the side insulation are designed to control the shape of the crystal-melt interface during the growth process of a 1600 kg multi-crystalline silicon ingot. The power ratio and insulation gap are adjusted to ensure solidification of the melt. To ensure that the crystal-melt interface is slightly convex in relation to the melt during the entire solidification process, the power ratio should be augmented gradually in the initial stages while being held to a constant value in the middle stages. Initially the gap between the side and the bottom insulation is kept small to reduce thermal stress inside the seed crystals. However, the growth rate will be slow in the early stages of the solidification process. Therefore, the movement of the side insulation is fast in the initial stages but slower in the middle stages. In the later stages, the side insulation gap is fixed. With these modifications, the convexity of the crystal-melt interface in relation to the melt can be maintained during the growth process with an approximately 41% reduction in the thermal stress inside the growing ingot and an 80% reduction in dislocation density along the center line of the ingot compared with the original case.

  20. On the Role of Mantle Overturn during Magma Ocean Solidification

    Science.gov (United States)

    Boukaré, C. E.; Parmentier, E.; Parman, S. W.

    2017-12-01

    Solidification of potential global magma ocean(s) (MO) early in the history of terrestrial planets may play a key role in the evolution of planetary interiors by setting initial conditions for their long-term evolution. Constraining this initial structure of solid mantles is thus crucial but remains poorly understood. MO fractional crystallization has been proposed to generate gravitationally unstable Fe-Mg chemical stratification capable of driving solid-state mantle overturn. Fractional solidification and overturn hypothesis, while only an ideal limiting case, can explain important geochemical features of both the Moon and Mars. Current overturn models consider generally post-MO overturn where the cumulate pile remains immobile until the end of MO solidification. However, if the cumulate pile overturns during MO solidification, the general picture of early planet evolution might differ significantly from the static crystallization models. We show that the timing of mantle overturn can be characterized with a dimensionless number measuring the ratio of the MO solidification time and the purely compositional overturn timescale. Syn-solidification overturn occurs if this dimensionless parameter, Rc, exceeds a critical value. Rc is mostly affected by the competition between the MO solidification time and mantle viscosity. Overturn that occurs during solidification can result in smaller scales of mantle chemical heterogeneity that could persist for long times thus influencing the whole evolution of a planetary body. We will discuss the effects of compaction/percolation on mantle viscosity. If partially molten cumulate do not have time to compact during MO solidification, viscosity of cumulates would be significantly lower as the interstitcial melt fraction would be large. Both solid mantle remelting during syn-solidification overturn and porous convection of melt retained with the cumulates are expected to reduce the degree of fractional crystallization. Syn-solidification

  1. An estimate of the outgassing of space payloads, their internal pressures, contaminations and gaseous influences on the environment

    Science.gov (United States)

    Scialdone, J. J.

    1985-01-01

    Experimentally measured outgassing as a function of time is presented for 14 space systems including several spacecraft instruments, spacecraft, the shuttle bay, and a spent solid fuel motor. The weights, volumes, and some of the scientific functions of the instruments involved are indicated. The methods used to obtain the data are briefly described. General indications on how to use the data to obtain the internal pressure versus time for a payload, its self-contamination, the gaseous flow in its vicinity, the column densities in its field of view, and other environmental parameters which are dependent on the outgassing of a payload are provided.

  2. Autonomous Optimization of a Solidification Pattern and Its Effect on Porosity and Segregation in Steel Castings

    DEFF Research Database (Denmark)

    Kotas, Petr; Tutum, Cem Celal; Hattel, Jesper Henri

    2011-01-01

    The present paper considers optimization of a solidification pattern of a gravity sand-cast steel part. That is, the choice of proper riser and chill designs has been investigated using genetic algorithms while simultaneously considering their impact on centerline porosity and macrosegregation...... distribution. This was accomplished by coupling a casting simulation software package with an optimization module. The casting process of the original casting design was simulated using a transient 3D thermal model incorporated in a commercial simulation software package to determine potential flaws...... and inadequacies. After this initial assessment, a new geometrical model was suggested with the redesigned gating system and rearranged chills to obtain better filling and solidification patterns. Based on the improved model, relevant optimization targets and constraints were defined. One multi...

  3. Cellular interface morphologies in directional solidification. III - The effects of heat transfer and solid diffusivity

    Science.gov (United States)

    Ungar, Lyle H.; Bennett, Mark J.; Brown, Robert A.

    1985-01-01

    The shape and stability of two-dimensional finite-amplitude cellular interfaces arising during directional solidification are compared for several solidification models that account differently for latent heat released at the interface, unequal thermal conductivities of melt and solid, and solute diffusivity in the solid. Finite-element analysis and computer-implemented perturbation methods are used to analyze the families of steadily growing cellular forms that evolve from the planar state. In all models a secondary bifurcation between different families of finite-amplitude cells exists that halves the spatial wavelength of the stable interface. The quantitative location of this transition is very dependent on the details of the model. Large amounts of solute diffusion in the solid retard the growth of large-amplitude cells.

  4. Temperature and Pressure Evolution during Al Alloy Solidification at Different Squeeze Pressures

    International Nuclear Information System (INIS)

    Li, Junwen; Zhao, Haidong; Chen, Zhenming

    2015-01-01

    Squeeze casting is an advanced and near net-shape casting process, in which external high pressure is applied to solidifying castings. The castings are characterized with fine grains and good mechanical properties. In this study, a series of experiments were carried out to measure the temperature and pressure histories in cavity of Al-Si-Mg direct squeeze castings with different applied solidification pressures of 0.1, 50, 75, and 100 MPa. The evolution of the measured temperatures and pressures was compared and discussed. The effect of pressure change on formation of shrinkage defects was analyzed. Further the friction between the castings and dies during solidification was calculated. It is shown that the applied squeeze pressure has significant influence on the friction at die and casting interfaces, which affects the pressure evolution and transmission. The results could provide some benchmark data for future thermal-mechanics coupled modeling of squeeze castings. (paper)

  5. Simulation of the solidification in a channel of a water-cooled glass flow

    Directory of Open Access Journals (Sweden)

    G. E. Ovando Chacon

    2014-12-01

    Full Text Available A computer simulation study of a laminar steady-state glass flow that exits from a channel cooled with water is reported. The simulations are carried out in a two-dimensional, Cartesian channel with a backward-facing step for three different angles of the step and different glass outflow velocities. We studied the interaction of the fluid dynamics, phase change and thermal behavior of the glass flow due to the heat that transfers to the cooling water through the wall of the channel. The temperature, streamline, phase change and pressure fields are obtained and analyzed for the glass flow. Moreover, the temperature increments of the cooling water are characterized. It is shown that, by reducing the glass outflow velocity, the solidification is enhanced; meanwhile, an increase of the step angle also improves the solidification of the glass flow.

  6. Containerless solidification of acoustically levitated Ni-Sn eutectic alloy

    Energy Technology Data Exchange (ETDEWEB)

    Geng, D.L.; Xie, W.J.; Wei, B. [Northwestern Polytechnical University, Department of Applied Physics, Xi' an (China)

    2012-10-15

    Containerless solidification of Ni-18.7at%Sn eutectic alloy has been achieved with a single-axis acoustic levitator. The temperature, motion, and oscillation of the sample were monitored by a high speed camera. The temperature of the sample can be determined from its image brightness, although the sample moves vertically and horizontally during levitation. The experimentally observed frequency of vertical motion is in good agreement with theoretical prediction. The sample undergoes shape oscillation before solidification finishes. The solidification microstructure of this alloy consists of a mixture of anomalous eutectic plus regular lamellar eutectic. This indicates the achievement of rapid solidification under acoustic levitation condition. (orig.)

  7. Solidification and vitrification life-cycle economics study

    International Nuclear Information System (INIS)

    Gimpel, R.F.

    1992-01-01

    Solidification (making concrete) and vitrification (making glass) are frequently the treatment methods recommended for treating inorganic or radioactive wastes. Ex-situ solidification and vitrification are the competing methods for treating in excess of 450 000 cm 3 of low-level radioactive and mixed wastes at the Fernald Environmental Management Project (FEMP) located near Cincinnati, Ohio. This paper summarizes a detailed study done to: (1) compare the economics of the solidification and vitrification processes, (2) determine if the stigma assigned to vitrification is warranted and, (3) determine if investing millions of dollars into vitrification development, along with solidification development, at Fernald is warranted

  8. Solidification of Hypereutectic Thin Wall Ductile Cast Iron

    DEFF Research Database (Denmark)

    Pedersen, Karl Martin; Tiedje, Niels Skat

    2006-01-01

    solidification. The first stage, which was relatively short, had none or very little recalescence. Further under cooling, followed by reheating during recalescence, was necessary to initiate the second part of the eutectic solidification. Both the secondary under cooling and recalescence was larger in the 3 mm...... a higher Si content in the ferrite around the larger nodules compared to the ferrite around the rest of the nodules. This indicates that solidification took place along the following path: The solidification starts with nucleation and growth of primary graphite nodules. This probably starts during...

  9. [Recent advance in solidification/stabilization technology for the remediation of heavy metals-contaminated soil].

    Science.gov (United States)

    Hao, Han-zhou; Chen, Tong-bin; Jin, Meng-gui; Lei, Mei; Liu, Cheng-wu; Zu, Wen-pu; Huang, Li-mi

    2011-03-01

    Remediation of heavy metals-contaminated soil is still a difficulty and a hotspot of international research projects. At present, the technologies commonly adopted for the remediation of contaminated sites mainly include excavation, solidification/stabilization (S/S), soil washing, soil vapor extraction (SVE), thermal treatment, and bioremediation. Based on the S/S technical guidelines of Unite State Environmental Protection Agency (EPA) and United Kingdom Environment Agency (EA) and the domestic and foreign patents, this paper introduced the concepts of S/S and its development status at home and abroad, and discussed its future development directions. Solidification refers to a process that binds contaminated media with a reagent, changing the media's physical properties via increasing its compressive strength, decreasing its permeability, and encapsulating the contaminants to form a solid material. Stabilization refers to the process that involves a chemical reaction which reduces the leachability of a waste, chemically immobilizes the waste and reduces its solubility, making the waste become less harmful or less mobile. S/S technology includes cement solidification, lime pozzolanic solidification, plastic materials stabilization, vitrification, and regent-based stabilization. Stabilization (or immobilization) treatment processes convert contaminants to less mobile forms through chemical or thermal interactions. In stabilization technology, the aim of adding agents is to change the soil physical and chemical properties through pH control technology, redox potential technology, precipitation techniques, adsorption technology, and ion-exchange technology that change the existing forms of heavy metals in soil, and thus, reduce the heavy metals bioavailability and mobility. This review also discussed the S/S evaluation methods, highlighted the need to enhance S/S technology in the molecular bonding, soil polymers, and formulation of China's S/S technical guidelines.

  10. Phase-field simulation of peritectic solidification closely coupled with directional solidification experiments in an Al-36 wt% Ni alloy

    International Nuclear Information System (INIS)

    Siquieri, R; Emmerich, H; Doernberg, E; Schmid-Fetzer, R

    2009-01-01

    In this work we present experimental and theoretical investigations of the directional solidification of Al-36 wt% Ni alloy. A phase-field approach (Folch and Plapp 2005 Phys. Rev. E 72 011602) is coupled with the CALPHAD (calculation of phase diagrams) method to be able to simulate directional solidification of Al-Ni alloy including the peritectic phase Al 3 Ni. The model approach is calibrated by systematic comparison to microstructures grown under controlled conditions in directional solidification experiments. To illustrate the efficiency of the model it is employed to investigate the effect of temperature gradient on the microstructure evolution of Al-36 wt% Ni during solidification.

  11. Interfacial free energy and stiffness of aluminum during rapid solidification

    International Nuclear Information System (INIS)

    Brown, Nicholas T.; Martinez, Enrique; Qu, Jianmin

    2017-01-01

    Using molecular dynamics simulations and the capillary fluctuation method, we have calculated the anisotropic crystal-melt interfacial free energy and stiffness of aluminum in a rapid solidification system where a temperature gradient is applied to enforce thermal non-equilibrium. To calculate these material properties, the standard capillary fluctuation method typically used for systems in equilibrium has been modified to incorporate a second-order Taylor expansion of the interfacial free energy term. The result is a robust method for calculating interfacial energy, stiffness and anisotropy as a function of temperature gradient using the fluctuations in the defined interface height. This work includes the calculation of interface characteristics for temperature gradients ranging from 11 to 34 K/nm. The captured results are compared to a thermal equilibrium case using the same model and simulation technique with a zero gradient definition. We define the temperature gradient as the change in temperature over height perpendicular to the crystal-melt interface. The gradients are applied in MD simulations using defined thermostat regions on a stable solid-liquid interface initially in thermal equilibrium. The results of this work show that the interfacial stiffness and free energy for aluminum are dependent on the magnitude of the temperature gradient, however the anisotropic parameters remain independent of the non-equilibrium conditions applied in this analysis. As a result, the relationships of the interfacial free energy/stiffness are determined to be linearly related to the thermal gradient, and can be interpolated to find material characteristics at additional temperature gradients.

  12. Solidification of ion exchange resin wastes

    International Nuclear Information System (INIS)

    1982-08-01

    Solidification media investigated included portland type I, portland type III and high alumina cements, a proprietary gypsum-based polymer modified cement, and a vinyl ester-styrene thermosetting plastic. Samples formulated with hydraulic cement were analyzed to investigate the effects of resin type, resin loading, waste-to-cement ratio, and water-to-cement ratio. The solidification of cation resin wastes with portland cement was characterized by excessive swelling and cracking of waste forms, both after curing and during immersion testing. Mixed bed resin waste formulations were limited by their cation component. Additives to improve the mechanical properties of portland cement-ion exchange resin waste forms were evaluated. High alumina cement formulations dislayed a resistance to deterioration of mechanical integrity during immersion testing, thus providing a significant advantage over portland cements for the solidification of resin wastes. Properties of cement-ion exchange resin waste forms were examined. An experiment was conducted to study the leachability of 137 Cs, 85 Sr, and 60 Co from resins modified in portland type III and high alumina cements. The cumulative 137 Cs fraction release was at least an order of magnitude greater than that of either 85 Sr or 60 Co. Release rates of 137 Cs in high alumina cement were greater than those in portland III cement by a factor of two.Compressive strength and leach testing were conducted for resin wastes solidified with polymer-modified gypsum based cement. 137 Cs, 85 Sr, and 60 Co fraction releases were about one, two and three orders of magnitude higher, respectively, than in equivalent portland type III cement formulations. As much as 28.6 wt % dry ion exchange resin was successfully solidified using vinyl ester-styrene compared with a maximum of 25 wt % in both portland and gypsum-based cement

  13. Interface stability during rapid directional solidification

    International Nuclear Information System (INIS)

    Hoglund, D.E.; Aziz, M.J.

    1992-01-01

    This paper reports that at the solidification velocities observed during pulsed laser annealing, the planar interface between solid and liquid is stabilized by capillarity and nonequilibrium effects such as solute trapping. The authors used Rutherford backscattering and electron microscopy to determine the nonequilibrium partition coefficient and critical concentration for breakdown of the planar interface as a function of interface velocity for Sn-implanted silicon. This allows the authors to test the applicability of the Mulliins-Sekerka stability theory to interfaces not in local equilibrium and to test the Coriell-Sekerka and other theories for oscillatory instabilities

  14. Modular radwaste volume reduction and solidification systems

    International Nuclear Information System (INIS)

    Miller, E.L.

    1986-01-01

    This paper describes both the modular transportable and the modular mobile liquid radwaste volume reduction and solidification units based on a General Electric Company developed and patented process called AZTECH (a trademark of GE). An AZTECH system removes all water by azeotropic distillation and encapsulates the remaining solids in a polyester compound. The resulting monolith is suitable for either long term above ground storage or shallow land burial. Pilot and demonstration plant testing has confirmed the design parameters. The three processing modules are covered together with data which resulted in Nuclear Regulatory Commission approval on Dec. 30, 1985

  15. Influence of Powder Outgassing Conditions on the Chemical, Microstructural, and Mechanical Properties of a 14 wt% Cr Ferritic ODS Steel

    Science.gov (United States)

    Sornin, D.; Giroux, P.-F.; Rigal, E.; Fabregue, D.; Soulas, R.; Hamon, D.

    2017-11-01

    Oxide dispersion-strengthened ferritic stainless steels are foreseen as fuel cladding tube materials for the new generation of sodium fast nuclear reactors. Those materials, which exhibit remarkable creep properties at high temperature, are reinforced by a dense precipitation of nanometric oxides. This precipitation is obtained by mechanical alloying of a powder and subsequent consolidation. Before consolidation, to obtain a fully dense material, the powder is vacuumed to outgas trapped gases and species adsorbed at the surface of the powder particles. This operation is commonly done at moderate to high temperature to evacuate as much as possible volatile species. This paper focuses on the influence of outgassing conditions on some properties of the further consolidated materials. Chemical composition and microstructural characterization of different materials obtained from various outgassing cycles are compared. Finally, impact toughness of those materials is evaluated by using Charpy testing. This study shows a significant influence of the outgassing conditions on the mechanical properties of the consolidated material. However, microstructure and oxygen contents seem poorly impacted by the various outgassing conditions.

  16. Relationships between Microbial Activities and Subduction-related Outgassing and Volatile Flux at Aleutian Arc Volcanoes

    Science.gov (United States)

    Miller, H.; Lopez, T. M.; Fischer, T. P.; Schrenk, M. O.

    2016-12-01

    Subduction-related processes, including the movement and alteration of carbon compounds, are an important component of global geochemical cycles. Actively degassing volcanoes of the Aleutian Island arc offer interesting opportunities to not only characterize the composition and abundance of volatiles, but also to identify the origin of the discharging gases (e.g. mantle, organic matter, or carbonates). Taking this approach a step further, microbial activities in and around volcanic fumarole areas may impact the composition and flux of reduced volcanic gases, either through their modification or their assimilation into fixed biomass. Microbiological studies of these systems can be used to develop predictive models to complement those based upon geochemical data while providing greater understanding of the causal relationships between microbial populations and their environment, and ultimately refine estimates of volcanic outgassing. Coupled fumarole soil and gas samples were collected from several Aleutian Island volcanoes in 2015 (Gareloi, Kanaga, Kiska, Little Sitkin) and 2016 (Okmok, Resheschnoi). DNA was extracted from the soil and used to describe microbial community composition, while gas samples were analyzed through chromatography and mass spectrometry. Preliminary data suggests a relationship between the abundance of specific groups of prokaryotes known to metabolize reduced gases, such as sulfur-oxidizers and methanotrophs, and the abundances of the degassing volatiles, including sulfur dioxide and methane. Ongoing studies aimed at investigating the relationship between the genomic composition of the fumarolic microbial community and the physical and chemical properties of the soil (i.e. mineralogy, bulk geochemistry, nutrient concentration, gas flux, and environmental measurements) are underway. These data will be used to evaluate the potential for microbial communities to remove volcanic carbon and store it as biomass, or to modify the volatile carbon

  17. Solidification with back-diffusion of irregular eutectics

    Directory of Open Access Journals (Sweden)

    M. Trepczyńska-Łent

    2008-10-01

    Full Text Available The definition of the α - parameter back-diffusion has been introduced in the work. The alternative models of solidification were describedtaking into consideration back-diffusion process. The possibility of using those models for eutectic alloys solidification is worthyof interest.

  18. The solidification velocity of nickel and titanium alloys

    Science.gov (United States)

    Altgilbers, Alex Sho

    2002-09-01

    The solidification velocity of several Ni-Ti, Ni-Sn, Ni-Si, Ti-Al and Ti-Ni alloys were measured as a function of undercooling. From these results, a model for alloy solidification was developed that can be used to predict the solidification velocity as a function of undercooling more accurately. During this investigation a phenomenon was observed in the solidification velocity that is a direct result of the addition of the various alloying elements to nickel and titanium. The additions of the alloying elements resulted in an additional solidification velocity plateau at intermediate undercoolings. Past work has shown a solidification velocity plateau at high undercoolings can be attributed to residual oxygen. It is shown that a logistic growth model is a more accurate model for predicting the solidification of alloys. Additionally, a numerical model is developed from simple description of the effect of solute on the solidification velocity, which utilizes a Boltzmann logistic function to predict the plateaus that occur at intermediate undercoolings.

  19. ''New ' technology of solidification of liquid radioactive waste'

    International Nuclear Information System (INIS)

    Sytyl, V.A.; Svistova, L.M.; Spiridonova, V.P.

    1998-01-01

    It is generally accepted that the best method of processing of radioactive waste is its solidification and then storage. At present time, three methods of solidification of radioactive waste are widely used in the world: cementation, bituminous grouting and vitrification. But they do not solve the problem of ecologically processing of waste because of different disadvantages. General disadvantages are: low state of filling, difficulties in solidification of the crystalline hydrated forms of radioactive waste; particular sphere of application and economical difficulties while processing the great volume of waste. In connection with it the urgent necessity is emerging: to develop less expensive and ecologically more reliable technology of solidification of radioactive waste. A new method of solidification is presented with its technical schema. (N.C.)

  20. The melting and solidification of nanowires

    International Nuclear Information System (INIS)

    Florio, B. J.; Myers, T. G.

    2016-01-01

    A mathematical model is developed to describe the melting of nanowires. The first section of the paper deals with a standard theoretical situation, where the wire melts due to a fixed boundary temperature. This analysis allows us to compare with existing results for the phase change of nanospheres. The equivalent solidification problem is also examined. This shows that solidification is a faster process than melting; this is because the energy transfer occurs primarily through the solid rather than the liquid which is a poorer conductor of heat. This effect competes with the energy required to create new solid surface which acts to slow down the process, but overall conduction dominates. In the second section, we consider a more physically realistic boundary condition, where the phase change occurs due to a heat flux from surrounding material. This removes the singularity in initial melt velocity predicted in previous models of nanoparticle melting. It is shown that even with the highest possible flux the melting time is significantly slower than with a fixed boundary temperature condition.

  1. The melting and solidification of nanowires

    Science.gov (United States)

    Florio, B. J.; Myers, T. G.

    2016-06-01

    A mathematical model is developed to describe the melting of nanowires. The first section of the paper deals with a standard theoretical situation, where the wire melts due to a fixed boundary temperature. This analysis allows us to compare with existing results for the phase change of nanospheres. The equivalent solidification problem is also examined. This shows that solidification is a faster process than melting; this is because the energy transfer occurs primarily through the solid rather than the liquid which is a poorer conductor of heat. This effect competes with the energy required to create new solid surface which acts to slow down the process, but overall conduction dominates. In the second section, we consider a more physically realistic boundary condition, where the phase change occurs due to a heat flux from surrounding material. This removes the singularity in initial melt velocity predicted in previous models of nanoparticle melting. It is shown that even with the highest possible flux the melting time is significantly slower than with a fixed boundary temperature condition.

  2. Solidification microstructure of centrifugally cast Inconel 625

    Directory of Open Access Journals (Sweden)

    Silvia Barella

    2017-07-01

    Full Text Available Centrifugal casting is a foundry process allowing the production of near net-shaped axially symmetrical components. The present study focuses on the microstructural characterization of centrifugally cast alloys featuring different chemical compositions for the construction of spheres applied in valves made of alloy IN625 for operation at high pressure. Control of the solidification microstructure is needed to assure the reliability of the castings. Actually, a Ni-base superalloy such as this one should have an outstanding combination of mechanical properties, high temperature stability and corrosion resistance. Alloys such as IN625 are characterised by a large amount of alloying elements and a wide solidification range, so they can be affected by micro-porosity defects, related to the shrinkage difference between the matrix and the secondary reinforcing phases (Nb-rich carbides and Laves phase. In this study, the microstructure characterization was performed as a function of the applied heat treatments and it was coupled with a calorimetric analysis in order to understand the mechanism ruling the formation of micro-porosities that can assure alloy soundness. The obtained results show that the presence of micro-porosities is governed by morphology and by the size of the secondary phases, and the presence of the observed secondary phases is detrimental to corrosion resistance.

  3. Solidification processing of high-Tc superconductors

    CERN Document Server

    Shiohara, Y; Nakamura, Y; Izumi, T

    2001-01-01

    Recent progress in the solidification processing of RE-system (RE:Y, Sm, Nd etc.) oxide superconducting materials is reviewed. The superconducting YBa/sub 2/Cu/sub 3/O/sub y/(Y123) phase is solidified from Y/sub 2/BaCuO/sub 5/(Y211) and liquid phases, by a peritectic reaction. The solidified micro and macro structure can not be explained by the peritectic reaction with diffusion in the solid but rather by diffusion in the liquid. A solidification model for this reaction is developed. It is confirmed that the prediction from the model calculation is in good agreement with the experimental results. Furthermore, the basic idea is expanded to develop a novel single crystal pulling process. Y211 powders were placed at the bottom of the crucible as the solute source for the growth and a BaO-CuO composite (Ba to Cu cation ratio was 3 to 5) was placed on the layer of Y211 powders. Temperature gradient was provided in the melt. Large bulk single crystals were obtained by this technique, and the growth mechanism was al...

  4. The melting and solidification of nanowires

    Energy Technology Data Exchange (ETDEWEB)

    Florio, B. J., E-mail: brendan.florio@ul.ie [University of Limerick, Mathematics Applications Consortium for Science and Industry (MACSI), Department of Mathematics and Statistics (Ireland); Myers, T. G., E-mail: tmyers@crm.cat [Centre de Recerca Matemàtica (Spain)

    2016-06-15

    A mathematical model is developed to describe the melting of nanowires. The first section of the paper deals with a standard theoretical situation, where the wire melts due to a fixed boundary temperature. This analysis allows us to compare with existing results for the phase change of nanospheres. The equivalent solidification problem is also examined. This shows that solidification is a faster process than melting; this is because the energy transfer occurs primarily through the solid rather than the liquid which is a poorer conductor of heat. This effect competes with the energy required to create new solid surface which acts to slow down the process, but overall conduction dominates. In the second section, we consider a more physically realistic boundary condition, where the phase change occurs due to a heat flux from surrounding material. This removes the singularity in initial melt velocity predicted in previous models of nanoparticle melting. It is shown that even with the highest possible flux the melting time is significantly slower than with a fixed boundary temperature condition.

  5. Solidification of saturated radioactive organic ion exchangers and of ash from incineration plant

    International Nuclear Information System (INIS)

    Timulak, J.; Krejci, F.; Pekar, A.; Gulis, G.; Breza, M.

    1985-01-01

    The study of bituminization of saturated radioactive organic ion exchangers was centred on finding the effect of the water content of ion exchangers on the process of solidification and on the water content of bituminization products, the optimization of temperature conditions in the process of bituminization, on seeking a suitable bitumen, on testing the radiation and thermal stability of the bituminization product, on finding its properties as well as the effects of nuclear radiation on these properties. Ion exchangers of Czechoslovak and Soviet make were used in all experiments. It was found that solidified ion exchangers must have a maximum moisture of 10%, and the temperature during solidification must not exceed 130 degC. The negative effect of boric acid on cement solidification may be removed by neutralization of esterification of this acid following its release from the ion exchangers by hydrochloric acid. Some other results of the experiments are tabulated. The obtained results describe the behaviour of the product only during a brief period of time as compared with the long time of long-term disposal. It will therefore be necessary to devote attention to finding the characteristics of long-term behaviour of products during disposal. (Z.M.)

  6. Effect of current and atomized grain size distribution on the solidification of Plasma Transferred Arc coatings

    Directory of Open Access Journals (Sweden)

    Danielle Bond

    2012-10-01

    Full Text Available Plasma Transferred Arc (PTA is the only thermal spray process that results in a metallurgical bond, being frequently described as a hardfacing process. The superior properties of coatings have been related to the fine microstructures obtained, which are finer than those processed under similar heat input with welding techniques using wire feedstock. This observation suggests that the atomized feedstock plays a role on the solidification of coatings. In this study a model for the role of the powders grains in the solidification of PTA coatings is put forward and discussed. An experiment was setup to discuss the model which involved the deposition of an atomized Co-based alloy with different grain size distributions and deposition currents. X ray diffraction showed that there were no phase changes due to the processing parameters. Microstructure analysis by Laser Confocal Microscopy, dilution with the substrate steel and Vickers microhardness were used the characterized coatings and enriched the discussion confirming the role of the powdered feedstock on the solidification of coatings.

  7. Relationships Between Solidification Parameters in A319 Aluminum Alloy

    Science.gov (United States)

    Vandersluis, E.; Ravindran, C.

    2018-03-01

    The design of high-performance materials depends on a comprehensive understanding of the alloy-specific relationships between solidification and properties. However, the inconsistent use of a particular solidification parameter for presenting materials characterization in the literature impedes inter-study comparability and the interpretation of findings. Therefore, there is a need for accurate expressions relating the solidification parameters for each alloy. In this study, A319 aluminum alloy castings were produced in a permanent mold with various preheating temperatures in order to control metal cooling. Analysis of the cooling curve for each casting enabled the identification of its liquidus, Al-Si eutectic, and solidus temperatures and times. These values led to the calculation of the primary solidification rate, total solidification rate, primary solidification time, and local solidification time for each casting, which were related to each other as well as to the average casting SDAS and material hardness. Expressions for each of their correlations have been presented with high coefficients of determination, which will aid in microstructural prediction and casting design.

  8. A dendritic solidification experiment under large gravity - implications for the Earth's inner core solidification regime.

    Science.gov (United States)

    Deguen, R.; Alboussière, T.; Brito, D.; La Rizza, P.; Masson, J.

    2009-05-01

    The Earth's inner core solidification regime is usually thought to be dendritic, which should results in the formation of a mushy layer at the inner core boundary, possibly extending deep in the inner core. The release of latent heat and solute associated with crystallization provides an important boyancy source to drive thermo- chemical convection in the core. In the laboratory, two modes of convection associated with the crystallization of mushy layers have been observed. One is a boundary layer mode originating from the destabilisation of the chemical boundary layer present at the mush-liquid interface; the second is the so-called 'mushy layer mode' which involves the whole mushy layer. In the mushy layer mode, convection usually takes the form of narrow plumes rising through crystal free conduits called chimneys. One particularity of inner core crystallization is its extremely small solidification rate compared to typical outer core convective timescales. We have designed and build an experiment devoted to the study of crystallization under a large gravity field, using a centrifuge, of an aqueous solution of ammonium chloride, which is a good analogue to metallic alloys. The large gravity field allows to reach Rayleigh numbers much larger than in typical solidification experiments. Under large gravity fields, we observe the disappearance of chimney convection and show that the large gravity field promotes the boundary layer convection mode at the expent of the mushy layer mode. As the gravitationnal forcing is increased, convective heat and solute transport are significantly enhanced, which results in larger solid fraction directly below the mush-liquid interface. The increase in solid fraction results in a dramatic decrease of the permeability in the mushy layer, which eventually becomes subcritical in respect to the mushy layer mode. Because of the very slow solidification rate of the inner core, convective transport of heat and solute from the ICB is

  9. Outgassing rates before, during and after bake-out for various vacuum and first wall candidate materials of a large tokamak device

    International Nuclear Information System (INIS)

    Yoshikawa, H.; Gomay, J.; Sugiyama, Y.; Mizuno, M.; Komiya, S.; Tazima, T.

    1977-01-01

    Outgassing rates of vacuum wall candidate materials; stainless steel SS-304L and YUS-170, Inconel-625 and Hastelloy-X, and first wall materials; molybdenum, pyrolytic graphite and silicon carbide are measured before, during and after a bake-out at 500 0 C. The outgassing rate from the inside wall of the cylinder made of each material is estimated from the pressure difference between before and after a calibrated orifice. The ultimate outgassing rates of SS-304L and pyrolytic graphite, and YUS-170 Inconel-625, Hastelloy-X and molybdenum are the orders of 10 -10 and 10 -11 Pa.l.s -1 cm -2 , respectively

  10. Dielectric Coating Thermal Stabilization During GaAs-Based Laser Fabrication for Improved Device Yield

    Science.gov (United States)

    2015-11-25

    forced outgassing of LT-PECVD SiO2 has been employed to reduce contact-metal blister formation in the fabrication of SiO2/Pt/ PZT /Pt capacitors. 10...modest thermal-stress-induced swing and minimal permanent change in coating stress. Differences in thermal-expansion coefficient between the

  11. New insight on glass-forming ability and designing Cu-based bulk metallic glasses: The solidification range perspective

    International Nuclear Information System (INIS)

    Wu, Jili; Pan, Ye; Li, Xingzhou; Wang, Xianfei

    2014-01-01

    Highlights: • The equation, T rg = T g /T l , was rotationally modified to T rg = κ(T m /T l ) + C/T l . • The newly generalized equation suggests a way for describing glass-forming ability. • Several new Cu-based bulk metallic glasses were discovered by solidification range. - Abstract: In this paper, a new equation was rationally generalized from the reduced glass transition temperature. This equation indicates that solidification range can be used for describing glass-forming ability, which can be calculated with the aid of computational thermodynamic approach. Based on this scenario, several new Cu-based bulk metallic glasses in the ternary Cu–Zr–Ti alloy system were discovered. The as-cast samples were characterized by X-ray diffraction and transmission electronic microscopy. The results indicate that as-cast samples have monolithic amorphous nature. Thermal analysis validates that the smaller solidification range is closely related to the higher glass-forming ability, which is contributed to the effect of solidification time on the formation of bulk metallic glasses. This work also suggests that solidus can influence glass formation

  12. The Complex Outgassing of Comets and the Resulting Coma, a Direct Simulation Monte-Carlo Approach

    Science.gov (United States)

    Fougere, Nicolas

    During its journey, when a comet gets within a few astronomical units of the Sun, solar heating liberates gases and dust from its icy nucleus forming a rarefied cometary atmosphere, the so-called coma. This tenuous atmosphere can expand to distances up to millions of kilometers representing orders of magnitude larger than the nucleus size. Most of the practical cases of coma studies involve the consideration of rarefied gas flows under non-LTE conditions where the hydrodynamics approach is not valid. Then, the use of kinetic methods is required to properly study the physics of the cometary coma. The Direct Simulation Monte-Carlo (DSMC) method is the method of choice to solve the Boltzmann equation, giving the opportunity to study the cometary atmosphere from the inner coma where collisions dominate and is in thermodynamic equilibrium to the outer coma where densities are lower and free flow conditions are verified. While previous studies of the coma used direct sublimation from the nucleus for spherically symmetric 1D models, or 2D models with a day/night asymmetry, recent observations of comets showed the existence of local small source areas such as jets, and extended sources via sublimating icy grains, that must be included into cometary models for a realistic representation of the physics of the coma. In this work, we present, for the first time, 1D, 2D, and 3D models that can take into account the full effects of conditions with more complex sources of gas with jets and/or icy grains. Moreover, an innovative work in a full 3D description of the cometary coma using a kinetic method with a realistic nucleus and outgassing is demonstrated. While most of the physical models used in this study had already been developed, they are included in one self-consistent coma model for the first time. The inclusion of complex cometary outgassing processes represents the state-of-the-art of cometary coma modeling. This provides invaluable information about the coma by

  13. Fluid flow solidification simulation of molten alloys

    International Nuclear Information System (INIS)

    Kaschnitz, E.

    1997-01-01

    In an effort to minimize costs and to obtain optimum designs, computer simulation of shape casting processes is more and more used as a development tool. Accurate predictions are possible by means of three dimensional fluid flow and solidification modelling. The bases of the model are the transient laminar Navier-Stokes-equations for a Newtonian fluid including the tracking of the free surface. They are describing the melt flow pattern during the mold filling sequence. Simultaneously, the temperature development in the alloy and mold is calculated using Fourier's heat transfer equation. At OEGI, a commercial software package (MAGMAsoft) with a finite difference equation solver is used for improvement of casting processes. Different examples of industrial applications will be shown. (author)

  14. The cement solidification systems at LANL

    International Nuclear Information System (INIS)

    Veazey, G.W.

    1990-01-01

    There are two major cement solidification systems at Los Alamos National Laboratory. Both are focused primarily around treating waste from the evaporator at TA-55, the Plutonium Processing Facility. The evaporator receives the liquid waste stream from TA-55's nitric acid-based, aqueous-processing operations and concentrates the majority of the radionuclides in the evaporator bottoms solution. This is sent to the TA-55 cementation system. The evaporator distillate is sent to the TA-50 facility, where the radionuclides are precipitated and then cemented. Both systems treat TRU-level waste, and so are operated according to the criteria for WIPP-destined waste, but they differ in both cement type and mixing method. The TA-55 systems uses Envirostone, a gypsum-based cement and in-drum prop mixing; the TA-50 systems uses Portland cement and drum tumbling for mixing

  15. Evaluation of stabilization-solidification techniques

    International Nuclear Information System (INIS)

    Goubier, R.

    1989-01-01

    This paper reports that among the techniques applied to treat polluting residue in France for the past ten years has been the mixing of pollutants with reactive agents in order to fix the contaminants and to give them a solid consistency. The first applications of these stabilization/solidification processes occurred in 1978 in the treatment of oil residues from the AMOCO CADIZ spill. They have also been used for the treatment of a mayor dump site for petroleum residues, for the disposal of mineral sludges of a detoxication plant, and for the rehabilitation of sites contaminated by various industrial residues, specially acid tars generated by oil refining plants. Although from the beginning these techniques appeared to be able to transform filthy lagoons into solid and apparently safe areas, it was necessary to evaluate their efficiency and to determine the conditions and limits of application

  16. Plastic solidification method for radioactive waste

    International Nuclear Information System (INIS)

    Tomita, Toshihide; Inakuma, Masahiko.

    1992-01-01

    Condensed liquid wastes in radioactive wastes are formed by mixing and condensing several kinds of liquid wastes such as liquid wastes upon regeneration of ion exchange resins, floor draining liquid wastes and equipment draining liquid wastes. Accordingly, various materials are contained, and it is found that polymerization reaction of plastics is inhibited especially when reductive material, such as sodium nitrite is present. Then, in the present invention, upon mixing thermosetting resins to radioactive wastes containing reducing materials, an alkaline material is admixed to an unstaturated polyester resin. This can inactivate the terminal groups of unsaturated polyester chain, to prevent the dissociation of the reducing agent such as sodium nitrite. Further, if an unsaturated polyester resin of low acid value and a polymerization initiator for high temperature are used in addition to the alkaline material, the effect is further enhanced, thereby enabling to obtain a strong plastic solidification products. (T.M.)

  17. Preservation of Thermal Control Specular Gold Baffle Surface on the James Webb Space Telescope (JWST) Integrated Science Instrument Module (ISIM) Electronics Compartment (IEC)

    Science.gov (United States)

    MonteedeGarcia, Kristina; Patel, Jignasha; Perry, Radford, III

    2010-01-01

    Extremely tight thermal control property degradation allowances on the vapor-deposited, gold-coated IEC baffle surface, made necessary by the cryogenic JWST Observatory operations, dictate tight contamination requirements on adjacent surfaces. Theoretical degradation in emittance with contaminant thickness was calculated. Maximum allowable source outgassing rates were calculated using worst case view factors from source to baffle surface. Tight requirements pushed the team to change the design of the adjacent surfaces to minimize the outgassing sources

  18. Solidification paths in modified Inconel 625 weld overlay material

    DEFF Research Database (Denmark)

    Chandrasekaran, Karthik; Tiedje, Niels Skat; Hald, John

    2009-01-01

    Inconel 625 is commonly used for overlay welding to protect the base metal against high temperature corrosion. The efficiency of corrosion protection depends on effective mixing of the overlay weld with the base metal and the subsequent segregation of alloy elements during solidification....... Metallographic analysis of solidified samples of Inconel 625 with addition of selected elements is compared with thermodynamic modelling of segregation during solidification. The influence of changes in the melt chemistry on the formation of intermetallic phases during solidification is shown. In particular...

  19. Thermoelectric and morphological effects of Peltier pulsing on directional solidification of eutectic Bi-Mn

    Science.gov (United States)

    Silberstein, R. P.; Larson, D. J., Jr.; Dressler, B.

    1984-01-01

    Extensive in situ thermal measurements using Peltier Interface Demarcation (PID) during directional solidification of eutectic Bi/MnBi were carried out. Observations indicate that significant thermal transients occur throughout the sample as a result of the Peltier pulsing. The contributions of the Peltier, Thomson, and Joule heats were separated and studied as a function of pulse intensity and polarity. The Joule and the combined Peltier and Thomson thermal contributions were determined as a function of time during and after the current pulses, close to the solid/liquid interface. Variations of the Bi/MnBi particle morphology clearly reveal the interface shape, changes in interface velocity, meltback, and temporary loss of cooperative growth, as a result of the pulsing.

  20. Radiation cleanup of vacuum systems (radiation-induced outgassing). Progress report, September 15, 1976--September 14, 1977

    International Nuclear Information System (INIS)

    Anno, J.N.

    1977-06-01

    A stainless steel-304 vacuum system has been designed and constructed to study radiation-induced outgassing when this material is exposed to cobalt-60 gamma radiation. The system is pumped with an ion pump and sorption roughing pump. No foreign materials have been introduced except for copper seals at the flanges. An analytical model has been developed which predicts the outgassing from SS-304 to be 8.27 x 10 -12 torr-liters/(cm 2 )(sec) per megarad/hr. Extrapolation of existing data for aluminum suggests a lower value of 1.0 x 10 -12 torr-liters/(cm 2 )(sec) per megarad/hr. Experiments to determine the value are currently in progress

  1. Redox States of Initial Atmospheres Outgassed on Rocky Planets and Planetesimals

    Energy Technology Data Exchange (ETDEWEB)

    Schaefer, Laura [Arizona State University, School of Earth and Space Exploration, Tempe, AZ 85287 (United States); Fegley, Bruce Jr., E-mail: lschaefer@asu.edu [Planetary Chemistry Laboratory, Department of Earth and Planetary Sciences, Washington University, St. Louis, MO 63130 (United States)

    2017-07-10

    The Earth and other rocky planets and planetesimals in the solar system formed through the mixing of materials from various radial locations in the solar nebula. This primordial material likely had a range of oxidation states as well as bulk compositions and volatile abundances. We investigate the oxygen fugacity produced by the outgassing of mixtures of solid meteoritic material, which approximate the primitive nebular materials. We find that the gas composition and oxygen fugacity of binary and ternary mixtures of meteoritic materials vary depending on the proportion of reduced versus oxidized material, and also find that mixtures using differentiated materials do not show the same oxygen fugacity trends as those using similarly reduced but undifferentiated materials. We also find that simply mixing the gases produced by individual meteoritic materials together does not correctly reproduce the gas composition or oxygen fugacity of the binary and ternary mixtures. We provide tabulated fits for the oxygen fugacities of all of the individual materials and binary mixtures that we investigate. These values may be useful in planetary formation models, models of volatile transport on planetesimals or meteorite parent bodies, or models of trace element partitioning during metal-silicate fractionation.

  2. The solidification of aluminum production waste in geopolymer matrix

    Czech Academy of Sciences Publication Activity Database

    Perná, Ivana; Hanzlíček, Tomáš

    2014-01-01

    Roč. 84, DEC 1 (2014), s. 657-662 ISSN 0959-6526 Institutional support: RVO:67985891 Keywords : aluminum waste * solidification * recycling * geopolymer Subject RIV: DM - Solid Waste and Recycling Impact factor: 3.844, year: 2014

  3. Particle Trapping and Banding in Rapid Colloidal Solidification

    KAUST Repository

    Elliott, J. A. W.; Peppin, S. S. L.

    2011-01-01

    We derive an expression for the nonequilibrium segregation coefficient of colloidal particles near a moving solid-liquid interface. The resulting kinetic phase diagram has applications for the rapid solidification of clay soils, gels, and related

  4. Effect Of Natural Convection On Directional Solidification Of Pure Metal

    Directory of Open Access Journals (Sweden)

    Skrzypczak T.

    2015-06-01

    Full Text Available The paper is focused on the modeling of the directional solidification process of pure metal. During the process the solidification front is sharp in the shape of the surface separating liquid from solid in three dimensional space or a curve in 2D. The position and shape of the solid-liquid interface change according to time. The local velocity of the interface depends on the values of heat fluxes on the solid and liquid sides. Sharp interface solidification belongs to the phase transition problems which occur due to temperature changes, pressure, etc. Transition from one state to another is discontinuous from the mathematical point of view. Such process can be identified during water freezing, evaporation, melting and solidification of metals and alloys, etc.

  5. Simulations of rapid pressure-induced solidification in molten metals

    International Nuclear Information System (INIS)

    Patel, Mehul V.; Streitz, Frederick H.

    2004-01-01

    The process of interest in this study is the solidification of a molten metal subjected to rapid pressurization. Most details about solidification occurring when the liquid-solid coexistence line is suddenly transversed along the pressure axis remain unknown. We present preliminary results from an ongoing study of this process for both simple models of metals (Cu) and more sophisticated material models (MGPT potentials for Ta). Atomistic (molecular dynamics) simulations are used to extract details such as the time and length scales that govern these processes. Starting with relatively simple potential models, we demonstrate how molecular dynamics can be used to study solidification. Local and global order parameters that aid in characterizing the phase have been identified, and the dependence of the solidification time on the phase space distance between the final (P,T) state and the coexistence line has been characterized

  6. Plastic solidification system at Hamaoka Nuclear Power Station

    International Nuclear Information System (INIS)

    Okajima, Hiroyuki; Iokibe, Hiroyuki; Tsukiyama, Shigeru; Suzuki, Michio; Yamaguchi, Masato

    1987-01-01

    In Unit 1 and 2 of the Hamaoka Nuclear Power Station, radioactive waste was previously solidified in cement. By this method, the quantity of waste thus treated is relatively small, resulting in large number of the solidified drums. In order to solve this problem, the solidification facility using a thermosetting resin was employed, which is in operation since January 1986 for Unit 1, 2 and 3. As compared with the cement solidification, the solidified volume of concentrated liquid is about 1/12 and of spent-resin slurry is about 1/4 in plastic solidification. The following are described: course leading to the employment, the plastic solidification facility, features of the facility, operation results so far with the facility, etc. (Mori, K.)

  7. ENGINEERING BULLETIN: SOLIDIFICATION/STABILIZATION OF ORGANICS AND INORGANICS

    Science.gov (United States)

    Solidification refers to techniques that encapsulate hazardous waste into a solid material of high structural integrity. Encapsulation involves either fine waste particles (microencapsulation) or a large block or container of wastes (macroencapsulation). Stabilization refe...

  8. Multi-scale Modeling of Dendritic Alloy Solidification

    OpenAIRE

    Dagner, Johannes

    2009-01-01

    Solidification of metallic melts is one of the most important processes in material science. The microstructure, which is formed during freezing, determines the mechanical properties of the final product largely. Many physical phenomena influence the solidification process and hence the resulting microstructure. One important parameter is influence of melt flow, which may modify heat and species transport on a large range of length- and time-scales. On the micro-scale, it influences the conce...

  9. Solute redistribution in dendritic solidification with diffusion in the solid

    Science.gov (United States)

    Ganesan, S.; Poirier, D. R.

    1989-01-01

    An investigation of solute redistribution during dendritic solidification with diffusion in the solid has been performed using numerical techniques. The extent of diffusion is characterized by the instantaneous and average diffusion parameters. These parameters are functions of the diffusion Fourier number, the partition ratio and the fraction solid. Numerical results are presented as an approximate model, which is used to predict the average diffusion parameter and calculate the composition of the interdendritic liquid during solidification.

  10. Two-dimensional time-resolved x-ray diffraction study of dual phase rapid solidification in steels

    Science.gov (United States)

    Yonemura, Mitsuharu; Osuki, Takahiro; Terasaki, Hidenori; Komizo, Yuichi; Sato, Masugu; Toyokawa, Hidenori; Nozaki, Akiko

    2010-01-01

    The high intensity heat source used for fusion welding creates steep thermal gradients of 100 °C/s from 1800 °C. Further, the influence of preferred orientation is important for the observation of a directional solidification that follows the dendrite growth along the ⟨100⟩ direction toward the moving heat source. In the present study, we observed the rapid solidification of weld metal at a time resolution of 0.01-0.1 s by a two-dimensional time-resolved x-ray diffraction (2DTRXRD) system for real welding. The diffraction rings were dynamically observed by 2DTRXRD with synchrotron energy of 18 keV while the arc passes over the irradiation area of the x-rays. The arc power output was 10 V-150 A, and the scan speed of the arc was 1.0 mm/s. The temperature rise in instruments was suppressed by a water-cooled copper plate under the specimen. Further, the temperature distribution of the weld metal was measured by a thermocouple and correlated with the diffraction patterns. Consequently, solidification and solid phase transformation of low carbon steels and stainless steels were observed during rapid cooling by 2DTRXRD. In the low carbon steel, the microstructure is formed in a two step process, (i) formation of crystallites and (ii) increase of crystallinity. In stainless steel, the irregular interface layer of δ/γ in the quenched metal after solidification is expected to show the easy movement of dendrites at a lower temperature. In carbide precipitation stainless steel, it is easy for NbC to grow on δ phase with a little undercooling. Further, a mistlike pattern, which differs from the halo pattern, in the fusion zone gave some indication of the possibilities to observe the nucleation and the early solidification by 2DTRXRD.

  11. Solidification and vitrification life-cycle economics study

    International Nuclear Information System (INIS)

    Gimpel, R.F.

    1992-01-01

    Solidification (making concrete) and vitrification (making glass) are frequently the treatment methods recommended for treating inorganic or radioactive wastes. Solidification is generally perceived as the most economical treatment method, whereas vitrification is considered (by many) as the most effective of all treatment methods. Unfortunately, vitrification has acquired the stigma that it is too expensive to receive further consideration as an alternative to solidification in high volume treatment applications. Ex situ solidification and vitrification are the competing methods for treating in excess of 450,000 m 3 of low-level radioactive and mixed waste at the Fernald Environmental Management Project (FEMP or simply, Fernald) located near Cincinnati, Ohio. This paper s a detailed study done to: compare the economics of the solidification and vitrification processes; determine if the stigma assigned to vitrification is warranted; determine if investing millions of dollars into vitrification development, along with solidification development, at Fernald is warranted. Common parameters were determined and detailed life-cycle cost estimates were made. Incorporating the unit costs into a computer spreadsheet allowed 'what if' scenarios to be performed. Some scenarios investigated included variation of: remediation times, amount of wastes treated, treatment efficiencies, electrical and material costs and escalation

  12. Solidification of high level liquid waste (HLLW) into ceramics by sintering process

    International Nuclear Information System (INIS)

    Masuda, Sumio; Oguino, Naohiko; Tsunoda, Naomi; O-oka, Kazuo; Ohta, Takao.

    1979-01-01

    One of the alternatives to vitrified solid which is acceptable and well characterized for storing radioactive HLLW with desirable long-term stability is ceramics. On the other hand, the solidification process of highly radioactive wastes should be simple and suitable for continuous production. On the above described basis, the authors have made preliminary study on the production of sintered ceramics by the addition of several oxides to HLLW. The simulated waste and additive oxides were pressed in a mold to make the preforms of 50 mm diameter and 10 to 15 mm thick. The preforms were then normally sintered at temperature from 1000 to 1400 deg C for 2 to 4 hours. The characterization of the sintered solids revealed the following facts. (1) X-ray diffraction analysis showed that the expected crystals were formed by normal-sintering as well as by hot-pressing. (2) The bulk density of the ceramics by normal-sintering was around 90 to 95% of the assumed theoretical values. (3) The leach-rate of the solids was affected by the bulk density. (4) Other properties of the solids, such as thermal expansion or thermal conductivity, are dominantly determined by those of main crystals in the solids. Sintering process is generally simple and productive as far as normal sintering is concerned. However, hot-pressing is an intermittent and time consuming process. From this fact, the authors intended to adopt the normal sintering process for the ceramic solidification of high level liquid wastes. (Wakatsuki, Y.)

  13. Experimental investigation of solidification in metal foam enhanced phase change material

    Science.gov (United States)

    Beyne, W.; Bağci, O.; Huisseune, H.; Canière, H.; Danneels, J.; Daenens, D.; De Paepe, M.

    2017-10-01

    A major challenge for the use of phase change materials (PCMs) in thermal energy storage (TES) is overcoming the low thermal conductivity of PCM’s. The low conductivity gives rise to limited power during charging and discharging TES. Impregnating metal foam with PCM, however, has been found to enhance the heat transfer. On the other hand, the effect of foam parameters such as porosity, pore size and material type has remained unclear. In this paper, the effect of these foam parameters on the solidification time is investigated. Different samples of PCM-impregnated metal foam were experimentally tested and compared to one without metal foam. The samples varied with respect to choice of material, porosity and pore size. They were placed in a rectangular cavity and cooled from one side using a coolant flowing through a cold plate. The other sides of the rectangular cavity were Polymethyl Methacrylate (PM) walls exposed to ambient. The temperature on the exterior walls of the cavity was monitored as well as the coolant flow rate and its temperature. The metal foam inserts reduced the solidification times by at least 25 %. However, the difference between the best performing and worst performing metal foam is about 28 %. This shows a large potential for future research.

  14. Finite volume modeling of the solidification of an axial steel cast impeller

    Directory of Open Access Journals (Sweden)

    M. Copur

    2014-04-01

    Full Text Available In the foundry industry, obtaining the solidification contours in cast geometries are extremely important to know the last location(s to solidify in order to define the correct feeding path and the number of risers. This paper presents three-dimensional simulation of transient conduction heat transfer within an axial impeller, made of AISI 1016 steel, poured and solidified in chemically bonded mold and core medium, by using FVM technique and ANSYS CFX. Specific heat, density and thermal conductivity of AISI 1016 steel, mold and Core materials are considered as functions of temperatures. In this transient thermal analysis, the convection heat transfer phenomenon is also considered at the outer surfaces of the mold. In order to shorten the run-time, the nonlinear transient analysis has been made for 600/3600 segment of the impeller, core and mold. The solidification contours of the impeller as well as isothermal lines in core and mold have been obtained in 3-D. The cooling curves of diff erent points are also shown in the result section.

  15. Influence of Lanthanum on Solidification, Microstructure, and Mechanical Properties of Eutectic Al-Si Piston Alloy

    Science.gov (United States)

    Ahmad, R.; Asmael, M. B. A.

    2016-07-01

    The effects of Lanthanum (La) concentration on the solidification parameters of the α-Al, Al-Si, and Al-Cu phases and on the microstructure, tensile, and hardness properties of eutectic Al-Si-Cu-Mg alloy were systematically investigated. The solidification parameters were examined using computer-aided cooling curve thermal analysis (CA-CCTA). The cooling curve and microstructure analysis showed that La altered the Si structure. The nucleation and growth temperatures of eutectic Si decreased when 0.3 wt.% La was added, and a high depression temperature was obtained with 1.0 wt.% La. High amounts of La considerably modified the Si structure and decreased the area and aspect ratio by 69.9 and 51%, respectively. The thermal analysis result recorded a faster freezing time with the La addition and a 36% alteration in the secondary dendrite arm spacing. Two secondary or ternary La-rich intermetallic phases were formed with needle- and plate-like structures. Furthermore, the mechanical properties were investigated by hardness and tensile tests with different La concentrations. The addition of small amounts of La (0.1 wt.%) significantly improved the ultimate tensile strength and quality index of the Al-Si-Cu-Mg alloy. In addition, the hardness value of Al-11Si-Cu increased by 7-8% with the increasing amount of La added.

  16. Deglacial upwelling, productivity and CO2 outgassing in the North Pacific Ocean

    Science.gov (United States)

    Gray, William R.; Rae, James W. B.; Wills, Robert C. J.; Shevenell, Amelia E.; Taylor, Ben; Burke, Andrea; Foster, Gavin L.; Lear, Caroline H.

    2018-05-01

    The interplay between ocean circulation and biological productivity affects atmospheric CO2 levels and marine oxygen concentrations. During the warming of the last deglaciation, the North Pacific experienced a peak in productivity and widespread hypoxia, with changes in circulation, iron supply and light limitation all proposed as potential drivers. Here we use the boron-isotope composition of planktic foraminifera from a sediment core in the western North Pacific to reconstruct pH and dissolved CO2 concentrations from 24,000 to 8,000 years ago. We find that the productivity peak during the Bølling-Allerød warm interval, 14,700 to 12,900 years ago, was associated with a decrease in near-surface pH and an increase in pCO2, and must therefore have been driven by increased supply of nutrient- and CO2-rich waters. In a climate model ensemble (PMIP3), the presence of large ice sheets over North America results in high rates of wind-driven upwelling within the subpolar North Pacific. We suggest that this process, combined with collapse of North Pacific Intermediate Water formation at the onset of the Bølling-Allerød, led to high rates of upwelling of water rich in nutrients and CO2, and supported the peak in productivity. The respiration of this organic matter, along with poor ventilation, probably caused the regional hypoxia. We suggest that CO2 outgassing from the North Pacific helped to maintain high atmospheric CO2 concentrations during the Bølling-Allerød and contributed to the deglacial CO2 rise.

  17. OUTGASSING BEHAVIOR OF C/2012 S1 (ISON) FROM 2011 SEPTEMBER TO 2013 JUNE

    Energy Technology Data Exchange (ETDEWEB)

    Meech, Karen J.; Yang, Bin; Kleyna, Jan; Chiang, Hsin-Fang; Riesen, Timm; Keane, Jacqueline V.; Reipurth, Bo; Hsieh, Henry H. [NASA Astrobiology Institute, Honolulu, HI 96822 (United States); Ansdell, Megan [Institute for Astronomy, University of Hawaii, 2680 Woodlawn Drive, Honolulu, HI 96822 (United States); Hainaut, Olivier [European Southern Observatory, Santiago 19001 (Chile); Vincent, Jean-Baptiste; Boehnhardt, Hermann [Max-Planck-Institut fur Sonnensystemforschung, Max-Planck-Strasse 2, D-37191 Katlenburg-Lindau (Germany); Fitzsimmons, Alan [Queens University Belfast, Belfast BT7 1NN (United Kingdom); Rector, Travis [Department of Physics and Astronomy, University of Alaska Anchorage, 3211 Providence Drive, Anchorage, AK 99508 (United States); Michaud, Peter [Gemini Observatory, Northern Operations Center, 670 North A' ohoku Place, Hilo, HI 96720 (United States); Milani, Giannantonio [Associazione Astronomica Euganea, via Tommaseo, I-35131 Padova (Italy); Bryssinck, Erik [BRIXIIS Observatory, Eyckensbeekstraat, B-9150 Kruibeke (Belgium); Ligustri, Rolando [Talmassons Observatory (C.A.S.T.), via Cadorna, I-33030 Talmassons (Italy); Trabatti, Roberto [Stazione Astronomica Descartes, via Lambrinia 4, I-2013 Chignolo Po' (Italy); Tozzi, Gian-Paolo, E-mail: meech@ifa.hawaii.edu [INAF-Osservatorio Astrofisico di Arcetri, Largo E. Fermi 5, I-40125 Firenze (Italy); and others

    2013-10-20

    We report photometric observations for comet C/2012 S1 (ISON) obtained during the time period immediately after discovery (r = 6.28 AU) until it moved into solar conjunction in mid-2013 June using the UH2.2 m, and Gemini North 8 m telescopes on Mauna Kea, the Lowell 1.8 m in Flagstaff, the Calar Alto 1.2 m telescope in Spain, the VYSOS-5 telescopes on Mauna Loa Hawaii and data from the CARA network. Additional pre-discovery data from the Pan STARRS1 survey extends the light curve back to 2011 September 30 (r = 9.4 AU). The images showed a similar tail morphology due to small micron sized particles throughout 2013. Observations at submillimeter wavelengths using the James Clerk Maxwell Telescope on 15 nights between 2013 March 9 (r = 4.52 AU) and June 16 (r = 3.35 AU) were used to search for CO and HCN rotation lines. No gas was detected, with upper limits for CO ranging between 3.5-4.5 × 10{sup 27} molecules s{sup –1}. Combined with published water production rate estimates we have generated ice sublimation models consistent with the photometric light curve. The inbound light curve is likely controlled by sublimation of CO{sub 2}. At these distances water is not a strong contributor to the outgassing. We also infer that there was a long slow outburst of activity beginning in late 2011 peaking in mid-2013 January (r ∼ 5 AU) at which point the activity decreased again through 2013 June. We suggest that this outburst was driven by CO injecting large water ice grains into the coma. Observations as the comet came out of solar conjunction seem to confirm our models.

  18. Numerical Simulation of Steady State Conduction Heat Transfer During the Solidification of Aluminum Casting in Green Sand Mould

    Directory of Open Access Journals (Sweden)

    Victor ANJO

    2012-08-01

    Full Text Available The solidification of molten metal during the casting process involves heat transfer from the molten metal to the mould, then to the atmosphere. The mechanical properties and grain size of metals are determined by the heat transfer process during solidification. The aim of this study is to numerically stimulate the steady conduction heat transfer during the solidification of aluminum in green sand mould using finite difference analysis 2D. The properties of materials used are industrial AI 50/60 AFS green sand mould, pure aluminum and MATLAB 7.0.1. for the numerical simulation. The method includes; the finite difference analysis of the heat conduction equation in steady (Laplace’s and transient states and using MATLAB to numerically stimulate the thermal flow and cooling curve. The results obtained are: the steady state thermal flow in 2D and transient state cooling curve of casting. The results obtain were consider relevant in the control of the grain size and mechanical properties of the casting.

  19. Melting and solidification characteristics of a mixture of two types of latent heat storage material in a vessel

    Science.gov (United States)

    Yu, JikSu; Horibe, Akihiko; Haruki, Naoto; Machida, Akito; Kato, Masashi

    2016-11-01

    In this study, we investigated the fundamental melting and solidification characteristics of mannitol, erythritol, and their mixture (70 % by mass mannitol: 30 % by mass erythritol) as potential phase-change materials (PCMs) for latent heat thermal energy storage systems, specifically those pertaining to industrial waste heat, having temperatures in the range of 100-250 °C. The melting point of erythritol and mannitol, the melting peak temperature of their mixture, and latent heat were measured using differential scanning calorimetry. The thermal performance of the mannitol mixture was determined during melting and solidification processes, using a heat storage vessel with a pipe heat exchanger. Our results indicated phase-change (fusion) temperatures of 160 °C for mannitol and 113 and 150 °C for the mannitol mixture. Nondimensional correlation equations of the average heat transfer during the solidification process, as well as the temperature and velocity efficiencies of flowing silicon oil in the pipe and the phase-change material (PCM), were derived using several nondimensional parameters.

  20. Numerical study on morphology and solidification characteristics of successive droplet depositions on a substrate

    Science.gov (United States)

    Adaikalanathan, Vimalan

    Successive droplet impingement finds extensive applications in additive manufacturing technologies such as 3D printing, Liquid Metal Jetting and Net Form Manufacturing. Deposition, deformation and solidification of droplets are the constitutive stages in the process which determine the final outcome. Detailed knowledge about the flow behaviour, phase transformation and free surface deformation is required to have a complete understanding and optimization of the process parameters. Experimental research in this field is only limited to imaging techniques and post solidification analysis which only provide superficial information while overlooking most of the governing phenomenon. Knowledge of the physics governing the fluid and thermal behaviours can be applied to study the process with real time data pertaining to flow field, temperature profiles and solidification. However, free surface tracking, surface tension modelling, non-isothermal solidification and convection dominant heat transfer pose mathematical challenges in the solution of the governing equations. Moreover, deposition of droplets on pre-solidified splats or non-flat surfaces requires accurate special attention. The objective of the present work is to model the successive droplet impacts and simultaneous solidification and deformation. The highly non-linear flow field governed by the Navier Stokes equation is solved using a Two Step Projection method. The surface tension effects are accounted for through a Continuum Surface Force technique. One of the crucial elements in the study is the interface tracking algorithm. A Coupled Level Set Volume of Fluid (CLSVOF) method is formulated to give an accurate orientation of the drastically deforming interface and also facilitates generation of multiple droplets in a fixed domain at a user defined frequency, thereby conserving computational resources. The phase change is modelled using an enthalpy formulation of the energy equation with an implicit source term

  1. Electric melting furnace for waste solidification

    International Nuclear Information System (INIS)

    Masaki, Toshio.

    1990-01-01

    To avoid electric troubles or reduction of waste processing performance even when platinum group elements are contained in wastes to be applied with glass solidification. For this purpose, a side electrode is disposed to the side wall of a melting vessel and a central electrode serving as a counter electrode is disposed about at the center inside the melting vessel. With such a constitution, if conductive materials are deposited at the bottom of the furnace or the bottom of the melting vessel, heating currents flow selectively between the side electrode and the central electrode. Accordingly, no electric currents flow through the conductive deposits thereby enabling to prevent abnormal heating in the bottom of the furnace. Further, heat generated by electric supply between the side electrode and the central electrode is supplied efficiently to raw material on the surface of the molten glass liquid to improve the processing performance. Further, disposition of the bottom electrode at the bottom of the furnace enables current supply between the central electrode and the bottom electrode to facilitate the temperature control for the molten glass in the furnace than in the conventional structure. (I.S.)

  2. Glass solidification material confinement test device

    International Nuclear Information System (INIS)

    Namiki, Shigekazu.

    1997-01-01

    In a device for confining glass solidification materials, a pipeline connecting a detection vessel and a detector is formed to have a double walled structure, and air blowing holes are formed on the wall of the inner pipe, and an air supply mechanism is connected to inner and outer pipes for supplying blowing air thereby preventing deposition on the inner pipe wall. The air blowing holes are formed by constituting the pipe by using a porous sintered material and porous portions thereof are defined as the air blowing holes, or holes are formed on the pipe wall made of a metal by machining. A blowing boundary layer is formed by blowing the supplied air along the pipe wall of the inner pipe, by which deposition of the sucked materials to the inner wall of the inner pipe is prevented, and all of the materials sucked from the detection vessel are collected to the detector. In addition, an air exit pipe is formed into a double walled structure so as to be supplied blowing air from the air supply mechanism thereby enabling to prevent deposition of sucked materials more reliably. (N.H.)

  3. Properties and solidification of decontamination wastes

    International Nuclear Information System (INIS)

    Davis, M.S.; Piciulo, P.L.; Bowerman, B.S.; Adams, J.W.; Milian, L.

    1983-01-01

    LWRs will require one or more chemical decontaminations to achieve their designed lifetimes. Primary system decontamination is designed to lower radiation fields in areas where plant maintenance personnel must work. Chemical decontamination methods are either hard (concentrated chemicals, approximately 5 to 25 weight percent) or soft (dilute chemicals less than 1 percent by weight). These methods may have different chemical reagents, some tailor-made to the crud composition and many methods are and will be proprietary. One factor common to most commercially available processes is the presence of organic acids and chelates. These types of organic reagents are known to enhance the migration of radionuclides after disposal in a shallow land burial site. The NRC sponsors two programs at Brookhaven National Laboratory that are concerned with the management of decontamination wastes which will be generated by the full system decontamination of LWRs. These two programs focus on potential methods for degrading or converting decontamination wastes to more acceptable forms prior to disposal and the impact of disposing of solidified decontamination wastes. The results of the solidification of simulated decontamination resin wastes will be presented. Recent results on combustion of simulated decontamintion wastes will be described and procedures for evaluating the release of decontamination reagents from solidified wastes will be summarized

  4. Method of manufacturing borosilicate glass solidification products

    International Nuclear Information System (INIS)

    Tanaka, Tsuneya.

    1986-01-01

    Purpose: To obtain glass solidification products efficiently in a dry process from medium and high level radioactive liquid wastes discharged from PWR type reactors. Method: Boric acid-containing radioactive liquid wastes generated from primary coolants of PWR type reactors are evaporated to condensate as the pre-treatment. The concentrated liquid wastes are supplied to a drum type rotary kiln. While on the other hand, usual glass frits are introduced into the kiln. The liquid wastes are dried in the rotary kiln, as well as B 2 O 3 and the glass frits in the liquid wastes are combined into glass particles. In this case, since the kiln is rotated, no glass particles are deposited on the wall of the kiln. Then, the glass particles are introduced for melting into a high frequency melting furnace made of metal. The melting temperature is set to 1100 - 1150 deg C. The molten borosilicate glass is recovered from the bottom of the melting furance, contained in a canister and cooled for several hours, and then a cover is welded to the canister. (Ikeda, J.)

  5. The solidification and structure of Al-17wt.%Si alloy modified with intermetallic phases containing Ti and Fe

    Directory of Open Access Journals (Sweden)

    J. Piątkowski

    2011-10-01

    Full Text Available The article describes the process of casting and solidification of Al-17wt.%Si alloy that have been modified with composite powdercontaining the intermetallic phases of Ti and Fe. The chemical and phase composition of the applied modifier was described with thefollowingformula:FeAlx–TiAlx–Al2O3. Applying the method of thermal analysis ATD, the characteristic parameters of the solidificationprocess were determined, and exo-and endothermic effects of the modifying powder on the run of the silumin solidification curves wereobserved. By the methods of light, scanning, and X-ray microscopy, the structure of alloy and the chemical composition of the dispersionhardening precipitates were examined. A change in the morphology of Al-Si eutectic from the lamellar to fibrous type was reportedtogether with changes in the form of complex eutectics of an Al-Si-Ti and Al-Si-Fe type and size reduction of primary silicon crystals.

  6. Numerical study of the spreading and solidification of a molten particle impacting onto a rigid substrate under plasma spraying conditions

    Directory of Open Access Journals (Sweden)

    Oukach Soufiane

    2015-01-01

    Full Text Available This paper deals with simulation of the spreading and solidification of a fully molten particle impacting onto a preheated substrate under traditional plasma spraying conditions. The multiphase problem governing equations of mass, momentum and energy conservation taking into account heat transfer by conduction, convection and phase change are solved by using a Finite Element approach. The interface between molten particle and surrounding air, is tracked using the Level Set method. The effect of the Reynolds number on the droplet spreading and solidification, using a wide range of impact velocities (40-250m/s, is reported. A new correlation that predicts the final spread factor of splat as a function of Reynolds number is obtained. Thermal contact resistance, viscous dissipation, wettability and surface tension forces effects are taken into account.

  7. Convection Effects During Bulk Transparent Alloy Solidification in DECLIC-DSI and Phase-Field Simulations in Diffusive Conditions

    Science.gov (United States)

    Mota, F. L.; Song, Y.; Pereda, J.; Billia, B.; Tourret, D.; Debierre, J.-M.; Trivedi, R.; Karma, A.; Bergeon, N.

    2017-08-01

    To study the dynamical formation and evolution of cellular and dendritic arrays under diffusive growth conditions, three-dimensional (3D) directional solidification experiments were conducted in microgravity on a model transparent alloy onboard the International Space Station using the Directional Solidification Insert in the DEvice for the study of Critical LIquids and Crystallization. Selected experiments were repeated on Earth under gravity-driven fluid flow to evidence convection effects. Both radial and axial macrosegregation resulting from convection are observed in ground experiments, and primary spacings measured on Earth and microgravity experiments are noticeably different. The microgravity experiments provide unique benchmark data for numerical simulations of spatially extended pattern formation under diffusive growth conditions. The results of 3D phase-field simulations highlight the importance of accurately modeling thermal conditions that strongly influence the front recoil of the interface and the selection of the primary spacing. The modeling predictions are in good quantitative agreements with the microgravity experiments.

  8. Weld solidification cracking in 304 to 304L stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Hochanadel, Patrick W [Los Alamos National Laboratory; Lienert, Thomas J [Los Alamos National Laboratory; Martinez, Jesse N [Los Alamos National Laboratory; Martinez, Raymond J [Los Alamos National Laboratory; Johnson, Matthew Q [Los Alamos National Laboratory

    2010-01-01

    A series of annulus welds were made between 304 and 304L stainless steel coaxial tubes using both pulsed laser beam welding (LBW) and pulsed gas tungsten arc welding (GTAW). In this application, a change in process from pulsed LBW to pulsed gas tungsten arc welding was proposed to limit the possibility of weld solidification cracking since weldability diagrams developed for GTAW display a greater range of compositions that are not crack susceptible relative to those developed for pulsed LBW. Contrary to the predictions of the GTAW weldability diagram, cracking was found. This result was rationalized in terms of the more rapid solidification rate of the pulsed gas tungsten arc welds. In addition, for the pulsed LBW conditions, the material compositions were predicted to be, by themselves, 'weldable' according to the pulsed LBW weldability diagram. However, the composition range along the tie line connecting the two compositions passed through the crack susceptible range. Microstructurally, the primary solidification mode (PSM) of the material processed with higher power LBW was determined to be austenite (A), while solidification mode of the materials processed with lower power LBW apparently exhibited a dual PSM of both austenite (A) and ferrite-austenite (FA) within the same weld. The materials processed by pulsed GT A W showed mostly primary austenite solidification, with some regions of either primary austenite-second phase ferrite (AF) solidification or primary ferrite-second phase austenite (FA) solidification. This work demonstrates that variations in crack susceptibility may be realized when welding different heats of 'weldable' materials together, and that slight variations in processing can also contribute to crack susceptibility.

  9. Weld solidification cracking in 304 to 204L stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Hochanadel, Patrick W [Los Alamos National Laboratory; Lienert, Thomas J [Los Alamos National Laboratory; Martinez, Jesse N [Los Alamos National Laboratory; Johnson, Matthew Q [Los Alamos National Laboratory

    2010-09-15

    A series of annulus welds were made between 304 and 304L stainless steel coaxial tubes using both pulsed laser beam welding (LBW) and pulsed gas tungsten arc welding (GTAW). In this application, a change in process from pulsed LBW to pulsed gas tungsten arc welding was proposed to limit the possibility of weld solidification cracking since weldability diagrams developed for GTAW display a greater range of compositions that are not crack susceptible relative to those developed for pulsed LBW. Contrary to the predictions of the GTAW weldability diagram, cracking was found.This result was rationalized in terms of the more rapid solidification rate of the pulsed gas tungsten arc welds. In addition, for the pulsed LBW conditions, the material compositions were predicted to be, by themselves, 'weldable' according to the pulsed LBW weldability diagram. However, the composition range along the tie line connecting the two compositions passed through the crack susceptible range. Microstructurally, the primary solidification mode (PSM) of the material processed with higher power LBW was determined to be austenite (A), while solidification mode of the materials processed with lower power LBW apparently exhibited a dual PSM of both austenite (A) and ferrite-austenite (FA) within the same weld. The materials processed by pulsed GTAW showed mostly primary austenite solidification, with some regions of either primary austenite-second phase ferrite (AF) solidification or primary ferrite-second phase austenite (FA) solidification. This work demonstrates that variations in crack susceptibility may be realized when welding different heats of 'weldable' materials together, and that slight variations in processing can also contribute to crack susceptibility.

  10. Rate of solidification of aluminium casting in varying wall thickness of cylindrical metallic moulds

    Directory of Open Access Journals (Sweden)

    Katsina Christopher BALA

    2014-02-01

    Full Text Available The quality of final casting mainly depends on the rate of solidification as rapid solidification produces fine grains structures with better mechanical properties. The analysis of heat transfer during the casting and solidification of aluminium alloy as well as the experimental investigation of the rate of solidification in varying thicknesses of cylindrical metallic mould was carried out. The temperature variation with time of the casting was recorded from which cooling curves were obtained for the determination of solidification time of the cast. The results showed that as the cylindrical mould thickness increases the solidification time decreases due to the chilling effect of the mould.

  11. The buoyancy convection during directional solidification of AlZn eutectic

    International Nuclear Information System (INIS)

    Prazak, M.; Procio, M.; Holecek, S.

    1993-01-01

    A study has been made of the effect of buoyancy convection during the directional solidification of AlZn eutectic alloy. Experiments have been conducted using a Bridgman-Stockbarger arrangement with the furnace moving along the specimen. The apparatus rotated around the horizontal axis, which made it possible to carry out measurements at different angles β contained by the gravity and temperature gradient vectors in the specimen. The anisotropy of both the linear thermal expansion coefficient a and the hardness HK measured by the Knoop method has been studied. The dilatation measurements confirmed the expected anisotropy of the linear thermal expansion of directionally solidified specimens. The values of HK correspond with the lamellar spacing measured in the metallographic study. (orig.)

  12. Aluminum alloy weldability. Identification of weld solidification cracking mechanisms through novel experimental technique and model development

    Energy Technology Data Exchange (ETDEWEB)

    Coniglio, Nicolas

    2008-07-01

    The objective of the present thesis is to make advancements in understanding solidification crack formation in aluminum welds, by investigating in particular the aluminum 6060/4043 system. Alloy 6060 is typical of a family of Al-Mg-Si extrusion alloys, which are considered weldable only when using an appropriate filler alloy such as 4043 (Al-5Si). The effect of 4043 filler dilution (i.e. weld metal silicon content) on cracking sensitivity and solidification path of Alloy 6060 welds are investigated. Afterwards, cracking models are developed to propose mechanisms for solidification crack initiation and growth. Cracking Sensitivity. Building upon the concept that silicon improves weldability and that weldability can be defined by a critical strain rate, strain rate-composition combinations required for solidification crack formation in the Al- 6060/4043 system were determined using the newly developed Controlled Tensile Weldability (CTW) test utilizing local strain extensometer measurements. Results, presented in a critical strain rate - dilution map, show a crack - no crack boundary which reveals that higher local strain rates require higher 4043 filler dilution to avoid solidification cracking when arc welding Alloy 6060. Using the established crack - no crack boundary as a line of reference, additional parameters were examined and their influence on cracking characterized. These parameter influences have included studies of weld travel speed, weld pool contaminants (Fe, O, and H), and grain refiner additions (TiAl{sub 3} + Boron). Each parameter has been independently varied and its effect on cracking susceptibility quantified in terms of strain rate - composition combinations. Solidification Path. Solidification path of the Al-6060/4043 system was characterized using thermal analysis and phase identification. Increasing 4043 filler dilution from 0 to 16% in Alloy 6060 arc welds resulted in little effect on thermal arrests and microstructure, no effect on

  13. Relationship between resist outgassing and EUV witness sample contamination in NXE outgas qualification using electrons and EUV photons

    Science.gov (United States)

    Pollentier, I.; Tirumala Venkata, A.; Gronheid, R.

    2014-04-01

    EUV photoresists are considered as a potential source of optics contamination, since they introduce irradiation-induced outgassing in the EUV vacuum environment. Therefore, before these resists can be used on e.g. ASML NXE:3100 or NXE:3300, they need to be tested in dedicated equipment according to a well-defined procedure, which is based on exposing a witness sample (WS) in the vicinity of a simultaneously exposed resist as it outgasses. Different system infrastructures are used at multiple sites (e.g. NIST, CNSE, Sematech, EIDEC, and imec) and were calibrated to each other by a detailed test plan. Despite this detailed tool qualifications, a first round robin comparison of identical materials showed inconsistent outgas test results, and required further investigation by a second round robin. Since the resist exposure mode is different at the various locations (some sites are using EUV photons while others use E-gun electrons), this difference has always a point of concern for variability of test results. In this work we compare the outgas test results from EUV photon and electron exposure using the resist materials of the second round robin. Since the imec outgas tester allows both exposure methods on the resist, a within-system comparison is possible and showed limited variation between photon and electron exposure mode. Therefore the system-to-system variability amongst the different outgas test sites is expected to be related to other parameters than the electron/photon exposure mode. Initial work showed that the variability might be related to temperature, E-gun emission excursion, and/or residual outgassing scaled by different wafer areas at the different sites.

  14. Modelling the effects of ice-sheet activity on CO2 outgassing by Icelandic volcanoes

    Science.gov (United States)

    Armitage, J. J.; Ferguson, D.; Petersen, K. D.; Creyts, T. T.

    2017-12-01

    Glacial cycles may play a significant role in mediating the flux of magmatic CO2 between the Earth's mantle and atmosphere. In Iceland, it is thought that late-Pleistocene deglaciation led to a significant volcanic pulse, evidenced by increased post-glacial lava volumes and changes in melt chemistry consistent with depressurization. Investigating the extent to which glacial activity may have affected volcanic CO2 emissions from Iceland, and crucially over what timescale, requires detailed knowledge of how the magma system responded to the growth and collapse of the ice-sheet before and after the LGM. To investigate this, we coupled a model of magma generation and transport with a history of ice-sheet activity. Our results show that the emplacement and removal of the LGM ice-sheet likely led to two significant pulses of magmatic CO2. The first, and most significant of these, is associated with ice-sheet growth and occurs as the magma system recovers from glacial loading. This recovery happens from the base of the melting region upwards, producing a pulse of CO2 rich magma that is predicted to reach the surface around 20 ka after the loading event, close in time to the LGM. The second peak in CO2 output occurs abruptly following deglaciation as a consequence of increased rates of melt generation and transport in the shallow mantle. Although these post-glacial melts are relatively depleted in CO2, the increase in magma flux leads to a short-lived period of elevated CO2 emissions. Our results therefore suggest a negative feedback, whereby ice-sheet growth produces a delayed pulse of magmatic CO2, which, in addition to increased geothermal heat flux, may contribute towards driving deglaciation, which itself then causes further magmatism and CO2 outgassing. This model is consistent with the seismic structure of the asthenosphere below Iceland, and the established compositional and volumetric trends for sub- and post-glacial volcanism in Iceland. These trends show that

  15. Rapid solidification growth mode transitions in Al-Si alloys by dynamic transmission electron microscopy

    International Nuclear Information System (INIS)

    Roehling, John D.; Coughlin, Daniel R.; Gibbs, John W.; Baldwin, J. Kevin; Mertens, James C.E.; Campbell, Geoffrey H.; Clarke, Amy J.; McKeown, Joseph T.

    2017-01-01

    In situ dynamic transmission electron microscope (DTEM) imaging of Al-Si thin-film alloys was performed to investigate rapid solidification behavior. Solidification of alloys with compositions from 1 to 15 atomic percent Si was imaged during pulsed laser melting and subsequent solidification. Solely α-Al solidification was observed in Al-1Si and Al-3Si alloys, and solely kinetically modified eutectic growth was observed in Al-6Si and Al-9Si alloys. A transition in the solidification mode in eutectic and hypereutectic alloys (Al-12Si and Al-15Si) from nucleated α-Al dendrites at lower solidification velocities to planar eutectic growth at higher solidification velocities was observed, departing from trends previously seen in laser-track melting experiments. Comparisons of the growth modes and corresponding velocities are compared with previous solidification models, and implications regarding the models are discussed.

  16. Stabilization/Solidification Remediation Method for Contaminated Soil: A Review

    Science.gov (United States)

    Tajudin, S. A. A.; Azmi, M. A. M.; Nabila, A. T. A.

    2016-07-01

    Stabilization/Solidification (S/S) is typically a process that involves a mixing of waste with binders to reduce the volume of contaminant leachability by means of physical and chemical characteristics to convert waste in the environment that goes to landfill or others possibly channels. Stabilization is attempts to reduce the solubility or chemical reactivity of the waste by changing the physical and chemical properties. While, solidification attempt to convert the waste into easily handled solids with low hazardous level. These two processes are often discussed together since they have a similar purpose of improvement than containment of potential pollutants in treated wastes. The primary objective of this review is to investigate the materials used as a binder in Stabilization/Solidification (S/S) method as well as the ability of these binders to remediate the contaminated soils especially by heavy metals.

  17. Linear Stability of Binary Alloy Solidification for Unsteady Growth Rates

    Science.gov (United States)

    Mazuruk, K.; Volz, M. P.

    2010-01-01

    An extension of the Mullins and Sekerka (MS) linear stability analysis to the unsteady growth rate case is considered for dilute binary alloys. In particular, the stability of the planar interface during the initial solidification transient is studied in detail numerically. The rapid solidification case, when the system is traversing through the unstable region defined by the MS criterion, has also been treated. It has been observed that the onset of instability is quite accurately defined by the "quasi-stationary MS criterion", when the growth rate and other process parameters are taken as constants at a particular time of the growth process. A singular behavior of the governing equations for the perturbed quantities at the constitutional supercooling demarcation line has been observed. However, when the solidification process, during its transient, crosses this demarcation line, a planar interface is stable according to the linear analysis performed.

  18. Solidification Mapping of a Nickel Alloy 718 Laboratory VAR Ingot

    Science.gov (United States)

    Watt, Trevor J.; Taleff, Eric M.; Lopez, Felipe; Beaman, Joe; Williamson, Rodney

    The solidification microstructure of a laboratory-scale Nickel alloy 718 vacuum arc remelted (VAR) ingot was analyzed. The cylindrical, 210-mm-diameter ingot was sectioned along a plane bisecting it length-wise, and this mid-plane surface was ground and etched using Canada's reagent to reveal segregation contrast. Over 350 photographs were taken of the etched mid-plane surface and stitched together to form a single mosaic image. Image data in the resulting mosaic were processed using a variety of algorithms to extract quantities such as primary dendrite orientation, primary dendrite arm spacing (PDAS), and secondary dendrite arm spacing (SDAS) as a function of location. These quantities were used to calculate pool shape and solidification rate during solidification using existing empirical relationships for Nickel Alloy 718. The details and outcomes of this approach, along with the resulting comparison to experimental processing conditions and computational models, are presented.

  19. The sequence of intermetallic formation and solidification pathway of an Al–13Mg–7Si–2Cu in-situ composite

    Energy Technology Data Exchange (ETDEWEB)

    Farahany, Saeed, E-mail: saeedfarahany@gmail.com [Department of Materials, Manufacturing and Industrial Engineering, Faculty of Mechanical Engineering, Universiti Teknologi Malaysia (UTM), 81310 Johor Bahru (Malaysia); Nordin, Nur Azmah; Ourdjini, Ali; Abu Bakar, TutyAsma; Hamzah, Esah; Idris, Mohd Hasbullah [Department of Materials, Manufacturing and Industrial Engineering, Faculty of Mechanical Engineering, Universiti Teknologi Malaysia (UTM), 81310 Johor Bahru (Malaysia); Hekmat-Ardakan, Alireza [École Polytechnique de Montréal, Dép. de Génie Chimique, P.O. Box 6079, Centre-ville, Montreal, Quebec H3C 3A7 (Canada)

    2014-12-15

    The phase transformation sequence and solidification behaviour of an Al–13Mg–7Si–2Cu in-situ composite was examined using a combination of computer-aided cooling curve thermal analysis and interrupted quenching techniques. Five different phases were identified by analysing the derivative cooling curves, the X-ray diffraction profile, optical and scanning electron microscopy images and the corresponding energy dispersive spectroscopy. It has been found that the solidification of this alloy begins with primary Mg{sub 2}Si precipitation and continues with the formation of eutectic Al–Mg{sub 2}Si, followed by Al{sub 5}FeSi and simultaneous precipitation of Al{sub 5}Cu{sub 2}Mg{sub 8}Si{sub 6} and Al{sub 2}Cu complex intermetallic phases. The formation of the last three intermetallic compounds changes the solidification behaviour of these composites remarkably due to their complex eutectic formation reactions. The solidification of the alloy, calculated using the Factsage thermochemical analysis software, has demonstrated a good agreement with the experiments in terms of compound prediction, their weight fractions and reaction temperatures. - Highlights: • Solidification path of a commercial Al-13Mg-7Si-2Cu composite was characterized. • Five different phases were identified and then confirmed with EDS and XRD results. • Mg{sub 2}Si, Al-Mg{sub 2}Si,Al{sub 5}FeSi (β),Al{sub 5}Cu{sub 2}Mg{sub 8}Si{sub 6} (Q) and Al{sub 2}Cu(θ) precipitated respectively. • Solidification was predicted using the Factsage thermochemical analysis software.

  20. Microstructural investigation of D2 tool steel during rapid solidification

    Science.gov (United States)

    Delshad Khatibi, Pooya

    Solidification is considered as a key processing step in developing the microstructure of most metallic materials. It is, therefore, important that the solidification process can be designed and controlled in such a way so as to obtain the desirable properties in the final product. Rapid solidification refers to the system's high undercooling and high cooling rate, which can yield a microstructure with unique chemical composition and mechanical properties. An area of interest in rapid solidification application is high-chromium, high-carbon tool steels which experience considerable segregation of alloying elements during their solidification in a casting process. In this dissertation, the effect of rapid solidification (undercooling and cooling rate) of D2 tool steel on the microstructure and carbide precipitation during annealing was explored. A methodology is described to estimate the eutectic and primary phase undercooling of solidifying droplets. The estimate of primary phase undercooling was confirmed using an online measurement device that measured the radiation energy of the droplets. The results showed that with increasing primary phase and eutectic undercooling and higher cooling rate, the amount of supersaturation of alloying element in metastable retained austenite phase also increases. In the case of powders, the optimum hardness after heat treatment is achieved at different temperatures for constant periods of time. Higher supersaturation of austenite results in obtaining secondary hardness at higher annealing temperature. D2 steel ingots generated using spray deposition have high eutectic undercooling and, as a result, high supersaturation of alloying elements. This can yield near net shape D2 tool steel components with good mechanical properties (specifically hardness). The data developed in this work would assist in better understanding and development of near net shape D2 steel spray deposit products with good mechanical properties.

  1. Modeling of multiphase flow with solidification and chemical reaction in materials processing

    Science.gov (United States)

    Wei, Jiuan

    moving the side insulation layer upward. It is possible to produce high quality crystal with a good combination of heating and cooling. SiC based ceramic materials fabricated by polymer pyrolysis and synthesis becomes a promising candidate for nuclear applications. To obtain high uniformity of microstructure/concentration fuel without crack at high operating temperature, it is important to understand transport phenomena in material processing at different scale levels. In our prior work, a system level model based on reactive porous media theory was developed to account for the pyrolysis process in uranium-ceramic nuclear fabrication In this thesis, a particle level mesoscopic model based on the Smoothed Particle Hydrodynamics (SPH) is developed for modeling the synthesis of filler U3O8 particles and SiC matrix. The system-level model provides the thermal boundary conditions needed in the particle level simulation. The evolution of particle concentration and structure as well as composition of composite produced will be investigated. Since the process temperature and heat flux play the important roles in material quality and uniformity, the effects of heating rate at different directions, filler particle size and distribution on uniformity and microstructure of the final product are investigated. Uncertainty issue is also discussed. For the multiphase flow with directional solidification, a system level based on FVM is established. In this model, melt convection, temperature distribution, phase change and solidification interface can be investigated. For the multiphase flow with chemical reaction, a particle level model based on SPH method is developed to describe the pyrolysis and synthesis process of uranium-ceramic nuclear fuel. Due to its mesh-free nature, SPH can easily handle the problems with multi phases and components, large deformation, chemical reactions and even solidifications. A multi-scale meso-macroscopic approach, which combine a mesoscopic model based

  2. Solidification of nitrate solutions with alkali-activated slag and slag–metakaolin cements

    International Nuclear Information System (INIS)

    Rakhimova, Nailia R.; Rakhimov, Ravil Z.; Osin, Yury N.; Naumkina, Natalia I.; Gubaidullina, Alfiya M.; Yakovlev, Grigory I.; Shaybadullina, Arina V.

    2015-01-01

    Highlights: • The effectiveness of an AASC matrix for NaNO 3 solution solidification is stated. • XRD, DTA-TG, and X-ray microtomography experiments were performed. • Crystallization of NaNO 3 reduces the shrinkage of hardened AASC-based waste forms. • Metakaolin shortens the setting time and increases the compressive strength of AASC. - Abstract: The solidification of nitrate solutions with alkali-activated slag (AASC) and slag–metakaolin cements (AASMC) and the resulting setting times, compressive strengths, dimensional stability, water resistance, hydration products, microstructures, and macroporous network structures were evaluated. The influences of the alkali activator concentration, mineral composition of metakaolin, ratio of slag to slag + metakaolin, and concentration of NaNO 3 on the cement performance were all evaluated in detail. The compressive strength of cemented nitrate solutions with AASC and AASMC aged for 28 days was from 13.4 to 42 MPa depending on the NaNO 3 concentration. X-ray diffractometer, differential thermal analyzer, and electron microscope analyses suggested that NaNO 3 crystallizes in cementitious matrices without reacting with the hydration products of AASC and AASMC. X-ray microtomography showed that the solidified NaNO 3 solution with a salt concentration of 700 g/l and AASC had a denser microstructure without shrinkage microcracks, a smaller macropore volume, and smaller macropore sizes than hardened AASC-based paste mixed with water

  3. Dendritic solidification in undercooled Ni-Zr-Al melts: Experiments and modeling

    Energy Technology Data Exchange (ETDEWEB)

    Galenko, P.K., E-mail: Peter.Galenko@dlr.de [Institut fuer Materialsphysik im Weltraum, Deutsches Zentrum fuer Luft- und Raumfahrt (DLR), D-51170 Koeln (Germany); Reutzel, S.; Herlach, D.M. [Institut fuer Materialsphysik im Weltraum, Deutsches Zentrum fuer Luft- und Raumfahrt (DLR), D-51170 Koeln (Germany); Fries, S.G. [ICAMS, Ruhr-Universitaet Bochum, Stiepeler Strasse 129, D-44780 Bochum (Germany)] [SGF Scientific Consultancy, Arndtstr 9, D-52064 Aachen (Germany); Steinbach, I. [ICAMS, Ruhr-Universitaet Bochum, Stiepeler Strasse 129, D-44780 Bochum (Germany); Apel, M. [ACCESS eV, Intzestrasse 5, D-52072 Aachen (Germany)

    2009-12-15

    The kinetics of dendritic solidification in a ternary Ni{sub 98}Zr{sub 1}Al{sub 1} alloy is investigated experimentally in a range of melt undercoolings 40K{<=}{Delta}T{<=}320K. The growth velocity is measured for samples processed by the electromagnetic levitation technique using a high-speed video camera. With {Delta}T{<=}220K the measured growth rates are the same as those of a binary Ni{sub 99}Zr{sub 1} alloy. In the regime of rapid solidification, especially within the regime of thermal dendritic growth at {Delta}T{>=}220K, growth rates are decreased. Sharp-interface modeling predicts growth rates over the whole range of undercooling. Phase-field simulations give quantitative predictions for the dendritic growth velocity in the solute-controlled growth regime. Results show that the composition and temperature dependency of the thermodynamic data, e.g. liquidus slope and solute partition coefficient, are important for describing the alloys. Our findings give improved sharp-interface model predictions compared to calculations based on an approximation of the thermodynamic data derived from binary phase diagrams.

  4. Solidification of Magnesium (AM50A) / vol%. SiCp composite

    International Nuclear Information System (INIS)

    Zhang, X; Hu, H

    2012-01-01

    Magnesium matrix composite is one of the advanced lightweight materials with high potential to be used in automotive and aircraft industries due to its low density and high specific mechanical properties. The magnesium composites can be fabricated by adding the reinforcements of fibers or/and particles. In the previous literature, extensive studies have been performed on the development of matrix grain structure of aluminum-based metal matrix composites. However, there is limited information available on the development of grain structure during the solidification of particulate-reinforced magnesium. In this work, a 5 vol.% SiC p particulate-reinforced magnesium (AM50A) matrix composite (AM50A/SiC p ) was prepared by stir casting. The solidification behavior of the cast AM50A/SiC p composite was investigated by computer-based thermal analysis. Optical and scanning electron microscopies (SEM) were employed to examine the occurrence of nucleation and grain refinement involved. The results indicate that the addition of SiC p particulates leads to a finer grain structure in the composite compared with the matrix alloy. The refinement of grain structure should be attributed to both the heterogeneous nucleation and the restricted primary crystal growth.

  5. The dynamics of the rapid solidification of two successive aluminum particles in molten state

    Science.gov (United States)

    Zirari, M.; El-Hadj, A. Abdellah; Bacha, N.

    2013-12-01

    A finite element method is used to simulate coating deposition in the thermal spraying process. The model uses a method based on a fixed-grid Eulerian control volume to solve the fluid dynamics and energy conservation equations. A volume-of-fluid algorithm was used to track free surface deformation. The specific heat method (SHM) is used for the solidification phenomenon. This work deals mainly numerically, the problem related to solidification during impact of two identical aluminium drops, impacting successively on the same point and time-shifted, onto a smooth steel substrate. In the first part of this study, a completely melted particle, sprayed onto substrate tool steel H13 is considered in the objective of identification. Then, we examine four possible cases of successive impacts of two particles and their effects on the sprawl dynamics in different states (fully and/or partially melted). It was found that the internal energy in conjunction with the metallurgical state of the droplet play a key role in the final morphology of the coating.

  6. Solidification of commercial and defense low-level radioactive waste in polyethylene

    International Nuclear Information System (INIS)

    Franz, E.M.; Heiser, L.H.; Colombo, P.

    1987-08-01

    A process was developed for the solidification of salt wastes, incinerator ash and ion-exchange resins in polyethylene. Of the salt wastes, sodium sulfate and boric acid are representative of the wastes produced at commercial nuclear facilities while sodium nitrate in a typical high-volume waste generated at defense-related facilities. Ease of processibility and high loading efficiencies were obtained through the use of low-density polyethylene with melt indices ranging from 2.0 to 55.0 g/minute. The process utilized a commercially available single-screw extruder to incorporate the wastes into the polyethylene at about 120 0 C to produce a homogeneous mixture. Although present studies utilize dry wastes, wet wastes can also be processed using vented extruders of the type used commercially for the bitumen solidification process. Tests were performed on the waste forms to determine leachability and mechanical properties. To confirm the compatibility of polyethylene and nitrate salt waste at elevated temperatures, the self-ignition temperatures were measured and a differential scanning calorimeter was used to characterize the thermal behavior of oxidizing compounds contained in the simulated waste, as well as the real Savannah River Plant waste. No exothermic reactions were observed over the temperature range studied from 50 0 C to 400 0 C. 18 refs., 7 figs., 8 tabs

  7. Centralized cement solidification technique for low-level radioactive wastes

    International Nuclear Information System (INIS)

    Matsuda, Masami; Nishi, Takashi; Izumida, Tatsuo; Tsuchiya, Hiroyuki.

    1996-01-01

    A centralized cement solidification system has been developed to enable a single facility to solidify such low-level radioactive wastes as liquid waste, spent ion exchange resin, incineration ash, and miscellaneous solid wastes. Since the system uses newly developed high-performance cement, waste loading is raised and deterioration of waste forms after land burial prevented. This paper describes the centralized cement solidification system and the features of the high-performance cement. Results of full-scale pilot plant tests are also shown from the viewpoint of industrial applicability. (author)

  8. Solidification of low-level wastes by inorganic binder

    International Nuclear Information System (INIS)

    Sasaki, M.T.; Shimojo, M.; Suzuki, K.; Kajikawa, A.; Karasawa, Y.

    1995-01-01

    The use of an alkali activated slag binder has been studied for solidification and stabilization of low-level wastes in nuclear power stations and spent fuel processing facilities. The activated slag effectively formed waste products having good physical properties with high waste loading for sodium sulfate, sodium nitrate, calcium pyrophosphate/phosphate and spent ion-exchange resins. Moreover, the results of the study suggest the slag has the ability to become a common inorganic binder for the solidification of various radioactive wastes. This paper also describes the fixation of radionuclides by the activated slag binder

  9. Solidification of radioactive waste in a cement/lime mixture

    International Nuclear Information System (INIS)

    Zhou, H.; Colombo, P.

    1984-01-01

    The suitability of a cement/lime mixture for use as a solidification agent for different types of wastes was investigated. This work includes studies directed towards determining the wasted/binder compositional field over which successful solidification occurs with various wastes and the measurement of some of the waste from properties relevant to evaluating the potential for the release of radionuclides to the environment. In this study, four types of low-level radioactive wastes were simulated for incorporation into a cement/lime mixture. These were boric acid waste, sodium sulfate wastes, aion exchange resins and incinerator ash. 7 references, 3 figures, 2 tables

  10. Three-dimensional phase-field simulations of directional solidification

    Science.gov (United States)

    Plapp, Mathis

    2007-05-01

    The phase-field method has become the method of choice for simulating microstructural pattern formation during solidification. One of its main advantages is that time-dependent three-dimensional simulations become feasible, which makes it possible to address long-standing questions of pattern stability and pattern selection. Here, a brief introduction to the phase-field model and its implementation is given, and its capabilities are illustrated by examples taken from the directional solidification of binary alloys. In particular, the morphological stability of hexagonal cellular arrays and of eutectic lamellar patterns is investigated.

  11. Species redistribution during solidification of nuclear fuel waste metal castings

    Energy Technology Data Exchange (ETDEWEB)

    Naterer, G F; Schneider, G E [Waterloo Univ., ON (Canada)

    1994-12-31

    An enthalpy-based finite element model and a binary system species redistribution model are developed and applied to problems associated with solidification of nuclear fuel waste metal castings. Minimal casting defects such as inhomogeneous solute segregation and cracks are required to prevent container corrosion and radionuclide release. The control-volume-based model accounts for equilibrium solidification for low cooling rates and negligible solid state diffusion for high cooling rates as well as intermediate conditions. Test problems involving nuclear fuel waste castings are investigated and correct limiting cases of species redistribution are observed. (author). 11 refs., 1 tab., 13 figs.

  12. Solidification processing of intermetallic Nb-Al alloys

    Science.gov (United States)

    Smith, Preston P.; Oliver, Ben F.; Noebe, Ronald D.

    1992-01-01

    Several Nb-Al alloys, including single-phase NbAl3 and the eutectic of Nb2Al and NbAl3, were prepared either by nonconsumable arc melting in Ar or by zone processing in He following initial induction melting and rod casting, and the effect of the solidification route on the microstructure and room-temperature mechanical properties of these alloys was investigated. Automated control procedures and melt conditions for directional solidification of NbAl3 and the Nb2Al/Nb3Al eutectic were developed; high purity and stoichiometry were obtained. The effects of ternary additions of Ti and Ni are described.

  13. Some techniques for the solidification of radioactive wastes in concrete

    International Nuclear Information System (INIS)

    Colombo, P.; Neilson, R. Jr.

    1976-06-01

    Some techniques for the solidification of radioactive wastes in concrete are discussed. The sources, storage, volume reduction, and solidification of liquid wastes at Brookhaven National Laboratory (BNL) using the cement-vermiculite process is described. Solid waste treatment, shipping containers, and off-site shipments of solid wastes at BNL are also considered. The properties of low-heat-generating, high-level wastes, simulating those in storage at the Savannah River Plant (SRP), solidified in concrete were determined. Polymer impregnation was found to further decrease the leachability and improve the durability of these concrete waste forms

  14. Thermal analysis and microstructural characterization of Mg-Al-Zn system alloys

    Science.gov (United States)

    Król, M.; Tański, T.; Sitek, W.

    2015-11-01

    The influence of Zn amount and solidification rate on the characteristic temperature of the evaluation of magnesium dendrites during solidification at different cooling rates (0.6-2.5°C) were examined by thermal derivative analysis (TDA). The dendrite coherency point (DCP) is presented with a novel approach based on second derivative cooling curve. Solidification behavior was examined via one thermocouple thermal analysis method. Microstructural assessments were described by optical light microscopy, scanning electron microscopy and energy dispersive X-ray spectroscopy. These studies showed that utilization of d2T/dt2 vs. the time curve methodology provides for analysis of the dendrite coherency point

  15. Properties of comet Halley derived from thermal models and astrometric data

    International Nuclear Information System (INIS)

    Hechler, F.W.; Morley, T.A.; Mahr, P.

    1986-01-01

    The motion of a comet nucleus is influenced by outgassing forces. The orbit determination from astrometric data of comet Halley using empiric force and observation bias models and the incorporation of thermal models developed at ESOC into the orbit determination allows to draw some conclusions on the comet Halley dynamics and physics. 21 references

  16. Effect of fill volume on solidification characteristics of DI (deionized) water in a spherical capsule – An experimental study

    International Nuclear Information System (INIS)

    Chandrasekaran, P.; Cheralathan, M.; Velraj, R.

    2015-01-01

    The present study aims to investigate the solidification characteristics of water, as the PCM (phase change material), due to the effect of fill volume of PCM in a spherical capsule. The experiments were conducted with the spherical capsule, filling it with water of 80, 85, 90, 92 and 95 percentage of its full volume and immersing it in a constant temperature bath maintained at various temperatures. It was observed that the increase in fill volume had a significant influence in reducing the degree of supercooling and it was eliminated with 95% fill volume. Further, the increase in fill volume had a considerable effect in advancing the commencement of solidification. Increasing the temperature potential enhanced the heat flux during the solidification of first 50% of PCM mass and its effect was more pronounced at higher fill volumes. The heat flux was increased several fold particularly at 95% fill volume making it highly suitable for applications that demand large cooling load in a short duration. Hence the proper selection of fill volume and temperature driving potential is essential to achieve overall energy efficiency while designing the CTES (cool thermal energy storage) system. - Highlights: • Supercooling was eliminated with 95% fill volume at all surrounding bath temperature. • The effect of higher fill volume is more pronounced with higher temperature potential. • 50% mass is solidified in 10% of solidification duration with 95% fill volume at −12 °C. • Several fold increase in heat flux is achieved with 95% fill volume at −12 °C. • Combination of fill volume and temperature potential is essential for good design.

  17. Phase-field modelling of microstructure formation during the solidification of continuously cast low carbon and HSLA steels

    Science.gov (United States)

    Böttger, B.; Apel, M.; Santillana, B.; Eskin, D. G.

    2012-07-01

    Cracking in continuous casting of steels has been one of the main problems for decades. Many of the cracks that occur during solidification are hot tears. To better understand the factors leading to this defect, microstructure formation is simulated for a low carbon (LCAK) and two high strength low alloyed (HSLA) steel grades during the initial stage of the process where the first solidified shell is formed inside the mould and where breakouts typically occur. 2D simulation is performed using the multiphase-field software MICRESS [1], which is coupled to the thermodynamic database TCFE6 [2] and the mobility database MOB2 [2], taking into account all elements which may have a relevant effect on the mechanical properties and structure formation during or subsequent to solidification. The use of a moving-frame boundary condition allows travelling through the entire solidification history starting from the slab surface, and tracking the morphology changes during growth of the shell. A heterogeneous nucleation model is included to permit the description of morphological transitions between the initial solidification and the subsequent columnar growth region. Furthermore, a macroscopic one-dimensional temperature solver is integrated to account for the transient and nonlinear temperature field during the initial stage of continuous casting. The external heat flux boundary conditions for this process were derived from thermal process data of the industrial slab caster. The simulation results for the three steel grades have been validated by thickness measurements of breakout shells and microstructure observation of the corresponding grades. Furthermore, the primary dendrite spacing has been measured across the whole thickness of the shell and compared with the simulated microstructures. Significant microstructure differences between the steel grades are discussed and correlated with their hot-cracking behavior.

  18. Phase-field modelling of microstructure formation during the solidification of continuously cast low carbon and HSLA steels

    International Nuclear Information System (INIS)

    Böttger, B; Apel, M; Santillana, B; Eskin, D G

    2012-01-01

    Cracking in continuous casting of steels has been one of the main problems for decades. Many of the cracks that occur during solidification are hot tears. To better understand the factors leading to this defect, microstructure formation is simulated for a low carbon (LCAK) and two high strength low alloyed (HSLA) steel grades during the initial stage of the process where the first solidified shell is formed inside the mould and where breakouts typically occur. 2D simulation is performed using the multiphase-field software MICRESS, which is coupled to the thermodynamic database TCFE6 and the mobility database MOB2, taking into account all elements which may have a relevant effect on the mechanical properties and structure formation during or subsequent to solidification. The use of a moving-frame boundary condition allows travelling through the entire solidification history starting from the slab surface, and tracking the morphology changes during growth of the shell. A heterogeneous nucleation model is included to permit the description of morphological transitions between the initial solidification and the subsequent columnar growth region. Furthermore, a macroscopic one-dimensional temperature solver is integrated to account for the transient and nonlinear temperature field during the initial stage of continuous casting. The external heat flux boundary conditions for this process were derived from thermal process data of the industrial slab caster. The simulation results for the three steel grades have been validated by thickness measurements of breakout shells and microstructure observation of the corresponding grades. Furthermore, the primary dendrite spacing has been measured across the whole thickness of the shell and compared with the simulated microstructures. Significant microstructure differences between the steel grades are discussed and correlated with their hot-cracking behavior.

  19. Climate change increases riverine carbon outgassing, while export to the ocean remains uncertain

    Science.gov (United States)

    Langerwisch, F.; Walz, A.; Rammig, A.; Tietjen, B.; Thonicke, K.; Cramer, W.

    2016-07-01

    , independent of the SRES scenario. The export of carbon to the atmosphere increases as well, with an average of about 30 %. In contrast, changes in future export of organic carbon to the Atlantic Ocean depend on the SRES scenario and are projected to either decrease by about 8.9 % (SRES A1B) or increase by about 9.1 % (SRES A2). Such changes in the terrigenous-riverine system could have local and regional impacts on the carbon budget of the whole Amazon basin and parts of the Atlantic Ocean. Changes in riverine carbon could lead to a shift in the riverine nutrient supply and pH, while changes in the exported carbon to the ocean lead to changes in the supply of organic material that acts as a food source in the Atlantic. On larger scales the increased outgassing of CO2 could turn the Amazon basin from a sink of carbon to a considerable source. Therefore, we propose that the coupling of terrestrial and riverine carbon budgets should be included in subsequent analysis of the future regional carbon budget.

  20. Some inner satellites of giant planets are still outgassing: Triton, Enceladus, Io

    Science.gov (United States)

    Kochemasov, Gennady G.

    2010-05-01

    plumes of sulfur and sulfur dioxide hundreds of kilometers high. It is admitted that Io's orbital eccentricity is a main reason for volcanism creating its patchy atmosphere and plasma tore ("detached atmosphere"). It is interesting that the latest MESSENGER data show that spacious volcanic effusions cover Mercury and one region appears to have experienced a high level of volcanic activity. Chains of small deep pits occur in the region along with the larger 30 km across crater. The innermost planet Mercury is deeply degassed and almost dry. Areal volcanic effusions, clear traces of contraction (escarps or lobate ledges), numerous chains of deep pits (craters) controlled by lineaments or weakness zones witness this. Not able to keep an atmosphere in the close vicinity to mighty Sun, Mercury still has traces of Na, K, Ca, Mg, and noble gases in its exosphere (but it seems that sputtering from the surface is a main reason for their appearance). References: [1] Kochemasov G.G. (2006) Venus, Earth, Mars, Titan: intensity of wiping out volatiles from celestial bodies and building atmospheres //36th COSPAR Scientific Assembly, Beijing, China, 16-23 July 2006, Abstr. COSPAR2006-A-00789, CD-ROM; [2] Kochemasov G.G. (2009) A regular row of planetary relief ranges connected with tectonic granulations of celestial bodies // New Concepts in Global Tectonics Newsletter, # 51, 58-61. [3] Kochemasov, G.G. (2006). Outgassing of planets in relation to their orbital frequencies // EUROPLANET-2006 Sci. Conference, Sept.22-26, 2006, Berlin, EPSC Abstracts, Vol. 1, EPSC2006-A-00043, CD-ROM.

  1. Solidification Based Grain Refinement in Steels

    Science.gov (United States)

    2011-09-27

    34Thermal Analysis Study of Heterogeneous Nuclei in Stainless Steels ," International Journal of Metalcasting Date: May, 2011 Status: Submitted...develop strength through the precipitation of carbide particles. The resulting mechanical properties can be strengths of 2,000 MPa, 80% elongation, and...by thermomechanical grain refinemeni and precipitation hardening. This is achieved by precipitating niobium carbides , which pin the austenite grains

  2. Orientations of dendritic growth during solidification

    Science.gov (United States)

    Lee, Dong Nyung

    2017-03-01

    Dendrites are crystalline forms which grow far from the limit of stability of the plane front and adopt an orientation which is as close as possible to the heat flux direction. Dendritic growth orientations for cubic metals, bct Sn, and hcp Zn, can be controlled by thermal conductivity, Young's modulus, and surface energy. The control factors have been elaborated. Since the dendrite is a single crystal, its properties such as thermal conductivity that influences the heat flux direction, the minimum Young's modulus direction that influences the strain energy minimization, and the minimum surface energy plane that influences the crystal/liquid interface energy minimization have been proved to control the dendritic growth direction. The dendritic growth directions of cubic metals are determined by the minimum Young's modulus direction and/or axis direction of symmetry of the minimum crystal surface energy plane. The dendritic growth direction of bct Sn is determined by its maximum thermal conductivity direction and the minimum surface energy plane normal direction. The primary dendritic growth direction of hcp Zn is determined by its maximum thermal conductivity direction and the minimum surface energy plane normal direction and the secondary dendrite arm direction of hcp Zn is normal to the primary dendritic growth direction.

  3. Rapid solidification for preparation of high Tc superconductors

    International Nuclear Information System (INIS)

    Yavari, A.R.

    1988-01-01

    High Tc superconducting oxides are prepared in two different ways using rapid solidification: by oxidation of microcrystalline or amorphous tapes obtained by quenching the liquid alloy and via crystallisation of the amorphous oxide obtained by rapid quenching of the oxide melt. This technique is applied for the first time to the BiCaSrCuO family [fr

  4. Solidification technique of radioactive elements. Research using zirconium phosphates

    International Nuclear Information System (INIS)

    Nakayama, Susumu; Ito, Katsuhiko

    2005-01-01

    Proton type zirconium phosphates HZr 2 (PO 4 ) 3 , NASICON type three-dimensional net work structure, is used for solidification of Cs in the high level radioactive waste. Two kinds of solidification methods such as the dry method and autoclave method are explained. Cs ion entered into 0.6nm space of HZr 2 (PO 4 ) 3 , and formed ionic bonding, which made the difficult situation to remove. When mixture of HZr 2 (PO 4 ) 3 and 23 kinds of M(NO 3 )n (M= Li, Na, K, Pb, Sr, Bi, Y, Mg, Ca, Sc, Mn, Fe, Co, Ni, Cu, Zn, Ag, Cd, Ba, La, Ce, Tl, and Pb; n=1,2 or 3) was treated at 400-700degC by dry method, solidification of the subject metals was succeeded. Amount of solidification of Cs by autoclave at 250degC is almost same as the dry method and its leachability resistance increased 40 times than that of dry method after heat treatment in atmosphere at 700degC. (S.Y.)

  5. Overview of the Tusas Code for Simulation of Dendritic Solidification

    Energy Technology Data Exchange (ETDEWEB)

    Trainer, Amelia J. [Massachusetts Inst. of Technology (MIT), Cambridge, MA (United States); Newman, Christopher Kyle [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Francois, Marianne M. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

    2016-01-07

    The aim of this project is to conduct a parametric investigation into the modeling of two dimensional dendrite solidification, using the phase field model. Specifically, we use the Tusas code, which is for coupled heat and phase-field simulation of dendritic solidification. Dendritic solidification, which may occur in the presence of an unstable solidification interface, results in treelike microstructures that often grow perpendicular to the rest of the growth front. The interface may become unstable if the enthalpy of the solid material is less than that of the liquid material, or if the solute is less soluble in solid than it is in liquid, potentially causing a partition [1]. A key motivation behind this research is that a broadened understanding of phase-field formulation and microstructural developments can be utilized for macroscopic simulations of phase change. This may be directly implemented as a part of the Telluride project at Los Alamos National Laboratory (LANL), through which a computational additive manufacturing simulation tool is being developed, ultimately to become part of the Advanced Simulation and Computing Program within the U.S. Department of Energy [2].

  6. Particle Trapping and Banding in Rapid Colloidal Solidification

    KAUST Repository

    Elliott, J. A. W.

    2011-10-11

    We derive an expression for the nonequilibrium segregation coefficient of colloidal particles near a moving solid-liquid interface. The resulting kinetic phase diagram has applications for the rapid solidification of clay soils, gels, and related colloidal systems. We use it to explain the formation of bandlike defects in rapidly solidified alumina suspensions. © 2011 American Physical Society.

  7. Solidification of Waste Steel Foudry Dust with Portland Cement

    Czech Academy of Sciences Publication Activity Database

    Škvára, F.; Kaštánek, František; Pavelková, I.; Šolcová, Olga; Maléterová, Ywetta; Schneider, Petr

    B89, č. 1 (2001), s. 67-81 ISSN 0304-3894 R&D Projects: GA ČR GA104/99/0440 Institutional research plan: CEZ:AV0Z4072921; CEZ:MSM 223100002 Keywords : solidification, * foundry dust * cement Subject RIV: CI - Industrial Chemistry, Chemical Engineering Impact factor: 0.497, year: 2001

  8. Stabilization/solidification of synthetic Nigerian drill cuttings | Opete ...

    African Journals Online (AJOL)

    Stabilization/solidification of synthetic Nigerian drill cuttings. SEO Opete, IA Mangibo, ET Iyagba. Abstract. In the Nigerian oil and gas industry, large quantities of oily and synthetic drill cuttings are produced annually. These drill cuttings are heterogeneous wastes which comprises of hydrocarbons, heavy metals and ...

  9. Microstructural Development in Al-Si Powder During Rapid Solidification

    Energy Technology Data Exchange (ETDEWEB)

    Genau, Amber Lynn [Iowa State Univ., Ames, IA (United States)

    2004-01-01

    Powder metallurgy has become an increasingly important form of metal processing because of its ability to produce materials with superior mechanical properties. These properties are due in part to the unique and often desirable microstructures which arise as a result of the extreme levels of undercooling achieved, especially in the finest size powder, and the subsequent rapid solidification which occurs. A better understanding of the fundamental processes of nucleation and growth is required to further exploit the potential of rapid solidification processing. Aluminum-silicon, an alloy of significant industrial importance, was chosen as a model for simple eutectic systems displaying an unfaceted/faceted interface and skewed coupled eutectic growth zone, Al-Si powder produced by high pressure gas atomization was studied to determine the relationship between microstructure and alloy composition as a function of powder size and atomization gas. Critical experimental measurements of hypereutectic (Si-rich) compositions were used to determine undercooling and interface velocity, based on the theoretical models which are available. Solidification conditions were analyzed as a function of particle diameter and distance from nucleation site. A revised microstructural map is proposed which allows the prediction of particle morphology based on temperature and composition. It is hoped that this work, by providing enhanced understanding of the processes which govern the development of the solidification morphology of gas atomized powder, will eventually allow for better control of processing conditions so that particle microstructures can be optimized for specific applications.

  10. Origin of grain orientation during solidification of an aluminum alloy

    International Nuclear Information System (INIS)

    Wei, H.L.; Elmer, J.W.; DebRoy, T.

    2016-01-01

    The evolution of grain morphology during solidification of a moving aluminum alloy pool is simulated by considering heat transfer, flow of liquid metal in the molten pool and solidification parameters. The computationally efficient model consists of a 3D coupled heat transfer and fluid flow simulation to predict the molten pool shape and temperature field, and a 2D model of grain formation in the molten pool. The results demonstrate that columnar grains grow in a curved pattern rather than along straight lines from the fusion boundary towards the center of the molten pool. The calculated results are validated with independent experimental data. The computed ratio of local temperature gradient to solidification rate, G/R, is used to model the columnar to equiaxed transition during solidification. The simulated results show that only curved columnar grains are formed when the scanning speed is low (2.0 mm/s). In contrast, a transition from curved columnar to equiaxed morphologies occurs at the higher scanning speeds of 8.0 mm/s and 11.5 mm/s, with higher equiaxed grain fraction at higher speed. The similarities between the physical processes governing fusion welding and additive manufacturing (AM) make the model capable of predicting grain orientation in both processes.

  11. SPECIFIC FEATURES OF OLIGOMERIC PRODUCT SOLIDIFICATION FROM POLYURETHANE WASTES AND THEIR PRACTICAL APPLICATION

    Directory of Open Access Journals (Sweden)

    V. Belyatsky

    2012-01-01

    Full Text Available The paper considers a possibility to use secondary polyurethane obtained by  thermal depolymerization of wastes on the basis of cross-linked polyurethane (polyurethane adduct and isocyanate. An effect of density dependence of the obtained polyurethane samples on nature and quantity of solvent has been revealed and it is significantly observed while using low-boiling solvents. The influence of adduct/solidification agent ratio on mechanical hardness of the obtained samples has been studied in the paper. The paper shows that the most optimal ratio is within the following limits – from 7/1 to 10/1. Plasticizing effect of polyurethane adduct on bitumen materials has been also found in the paper.A conclusion has been made that there is a possibility of practical usage of composites in building and road-building materials. 

  12. The interaction of bubbles with solidification interfaces. [during coasting phase of sounding rocket flight

    Science.gov (United States)

    Papazian, J. M.; Wilcox, W. R.

    1977-01-01

    The behavior of bubbles at a dendritic solidification interface was studied during the coasting phase of a sounding rocket flight. Sequential photographs of the gradient freeze experiment showed nucleation, growth and coalescence of bubbles at the moving interface during both the low-gravity and one-gravity tests. In the one-gravity test the bubbles were observed to detach from the interface and float to the top of the melt. However, in the low-gravity tests no bubble detachment from the interface or steady state bubble motion occurred and large voids were grown into the crystal. These observations are discussed in terms of the current theory of thermal migration of bubbles and in terms of their implications on the space processing of metals.

  13. On the Effect of Pouring Temperature on Spheroidal Graphite Cast Iron Solidification

    Directory of Open Access Journals (Sweden)

    Alex Escobar

    2015-04-01

    Full Text Available This work is focused on the effect of pouring temperature on the thermal-microstructural response of an eutectic spheroidal graphite cast iron (SGCI. To this end, experiments as well as numerical simulations were carried out. Solidification tests in a wedge-like part were cast at two different pouring temperatures. Five specific locations exhibiting distinct cooling rates along the sample were chosen for temperature measurements and metallographic analysis to obtain the number and size of graphite nodules at the end of the process. The numerical simulations were performed using a multinodular-based model. Reasonably good numerical-experimental agreements were obtained for both the cooling curves and the graphite nodule counts.

  14. Nb-Based Nb-Al-Fe Alloys: Solidification Behavior and High-Temperature Phase Equilibria

    Science.gov (United States)

    Stein, Frank; Philips, Noah

    2018-03-01

    High-melting Nb-based alloys hold significant promise for the development of novel high-temperature materials for structural applications. In order to understand the effect of alloying elements Al and Fe, the Nb-rich part of the ternary Nb-Al-Fe system was investigated. A series of Nb-rich ternary alloys were synthesized from high-purity Nb, Al, and Fe metals by arc melting. Solidification paths were identified and the liquidus surface of the Nb corner of the ternary system was established by analysis of the as-melted microstructures and thermal analysis. Complementary analysis of heat-treated samples yielded isothermal sections at 1723 K and 1873 K (1450 °C and 1600 °C).

  15. Investigation of polycrystalline Nd2Fe14B texturing by solidification in a magnetic field

    International Nuclear Information System (INIS)

    Paduani, C.; Ducruet, C.; Rivoirard, S.; Rango, P. de; Tournier, R.

    2001-01-01

    A polycrystalline sample of Nd 2 Fe 14 B was prepared by induction melting and solidification in an intense applied magnetic field, to study the alignment due to residual magnetocrystalline anisotropy of this compound near the melting point. A well-defined direction of the thermal gradient perpendicular to the magnetic field was achieved by means of an appropriate experimental set-up. The results of measurements indicate that the sample is substantially textured, but not in parallel to the elaboration field. A numerical method is utilized for the determination of anisotropy parameters in Nd 2 Fe 14 B compound, involving the analysis of measured magnetization curves. The minimization of the free-energy density, expanded in terms of these constants, is performed to determine the sub-lattice terms which are necessary to calculate the polarization curves. A fitting of the measured magnetization curves obtained at room temperature is realized to obtain the anisotropy constants, texture parameters and saturation magnetization

  16. Interplay among solidification, microstructure, residual strain and hot tearing in B206 aluminum alloy

    Energy Technology Data Exchange (ETDEWEB)

    D’Elia, F., E-mail: f.delia10@gmail.com [Centre for Near-net-shape Processing of Materials, Ryerson University, 101 Gerrard St. East, Toronto, Ontario, Canada M5B 2K3 (Canada); Ravindran, C. [Centre for Near-net-shape Processing of Materials, Ryerson University, 101 Gerrard St. East, Toronto, Ontario, Canada M5B 2K3 (Canada); Sediako, D. [Canadian Neutron Beam Centre, Chalk River Laboratories, Chalk River, Ontario, Canada K0J 1J0 (Canada)

    2015-01-29

    Hot tearing is a complex phenomenon attributed to alloy solidification, microstructure and stress/strain development within a casting. In this research, the conditions associated with the formation of hot tears in B206 aluminum alloy were investigated. Neutron diffraction strain mapping was carried out on three B206 castings with varying levels of titanium (i.e. unrefined, 0.02 and 0.05 wt%). Titanium additions effectively reduced grain size and transformed grain morphology from coarse dendrites to fine globular grains. Further, thermal analysis suggested that grain refinement delayed the onset of dendrite coherency in B206 and therefore enhanced the duration of bulk liquid metal feeding for the refined casting conditions. As a result, the interactive effects of such factors resulted in a more uniform distribution of strain, and subsequent higher resistance to hot tearing for the grain refined castings.

  17. Evaluation of concrete as a matrix for solidification of Savannah River Plant waste

    International Nuclear Information System (INIS)

    Stone, J.A.

    1978-01-01

    Some of the favorable and unfavorable characteristics of concrete as a matrix for solidification of SRP waste, as found in this study, are listed. Compressive strength and leachability of waste forms containing 90 Sr and alpha emitters are very good. The waste forms have reasonable long-term thermal stability up to 400 0 C, although water is evolved above 100 0 C. Long-term radiation stability of the solid, as measured by strength and leachability, is excellent. For the unfavorable characteristics, methods are available to overcome any problems these properties might cause. 137 Cs leachability can be reduced by additives such as zeolite. Steam generation can be reduced by an initial degassing step; however, radiolytic gassing may require further study. Set times can be retarded with additives. 10 figs

  18. Trends in Solidification Grain Size and Morphology for Additive Manufacturing of Ti-6Al-4V

    Science.gov (United States)

    Gockel, Joy; Sheridan, Luke; Narra, Sneha P.; Klingbeil, Nathan W.; Beuth, Jack

    2017-12-01

    Metal additive manufacturing (AM) is used for both prototyping and production of final parts. Therefore, there is a need to predict and control the microstructural size and morphology. Process mapping is an approach that represents AM process outcomes in terms of input variables. In this work, analytical, numerical, and experimental approaches are combined to provide a holistic view of trends in the solidification grain structure of Ti-6Al-4V across a wide range of AM process input variables. The thermal gradient is shown to vary significantly through the depth of the melt pool, which precludes development of fully equiaxed microstructure throughout the depth of the deposit within any practical range of AM process variables. A strategy for grain size control is demonstrated based on the relationship between melt pool size and grain size across multiple deposit geometries, and additional factors affecting grain size are discussed.

  19. Analysis of weld solidification cracking in cast nickel aluminide alloys

    International Nuclear Information System (INIS)

    Santella, M.L.; Feng, Z.

    1995-01-01

    A study of the response of several nickel aluminide alloys to SigmaJig testing was done to examine their weld solidification cracking behavior and the effect of Zr concentration. The alloys were based on the Ni-8Al-7.7Cr-1.5Mo-0.003B wt% composition and contained Zr concentrations of 3, 4.5, and 6 wt%. Vacuum induction melted ingots with a diameter of 2.7 in and weight about 18 lb were made of each alloy, and were used to make 2 x 2 x 0.030 in specimens for the Sigmajig test. The gas tungsten arc welds were made at travel speeds of 10, 20, and 30 ipm with heat inputs of 2--2.5 kJ/in. When an arc was established before traveling onto the test specimen centerline cracking was always observed. This problem was overcome by initiating the arc directly on the specimens. Using this approach, the 3 wt% Zr alloy withstood an applied stress of 24 ksi without cracking at a welding speed of 10 ipm. This alloy cracked at 4 ksi applied at 20 ipm, and with no applied load at 30 ipm. Only limited testing was done on the remaining alloys, but the results indicate that resistance to solidification cracking increases with Zr concentration. Zirconium has limited solid solubility and segregates strongly to interdendritic regions during solidification where it forms a Ni solid solution-Ni 5 Zr eutectic. The volume fraction of the eutectic increases with Zr concentration. The solidification cracking behavior of these alloys is consistent with phenomenological theory, and is discussed in this context. The results from SigmaJig testing are analyzed using finite element modeling of the development of mechanical strains during solidification of welds. Experimental data from the test substantially agree with recent analysis results

  20. Melting, solidification, remelting, and separation of glass and metal

    International Nuclear Information System (INIS)

    Ebadian, M.A.; Xin, R.C.; Liu, Y.Z.

    1998-01-01

    Several high-temperature vitrification technologies have been developed for the treatment of a wide range of mixed waste types in both the low-level waste and transuranic (TRU) mixed waste categories currently in storage at DOE sites throughout the nation. The products of these processes are an oxide slag phase and a reduced metal phase. The metal phase has the potential to be recycled within the DOE Complex. Enhanced slag/metal separation methods are needed to support these processes. This research project involves an experimental investigation of the melting, solidification, remelting, and separation of glass and metal and the development of an efficient separation technology. The ultimate goal of this project is to find an efficient way to separate the slag phase from the metal phase in the molten state. This two-year project commenced in October 1995 (FY96). In the first fiscal year, the following tasks were accomplished: (1) A literature review and an assessment of the baseline glass and metal separation technologies were performed. The results indicated that the baseline technology yields a high percentage of glass in the metal phase, requiring further separation. (2) The main melting and solidification system setup was established. A number of melting and solidification tests were conducted. (3) Temperature distribution, solidification patterns, and flow field in the molten metal pool were simulated numerically for the solidification processes of molten aluminum and iron steel. (4) Initial designs of the laboratory-scale DCS and CS technologies were also completed. The principal demonstration separation units were constructed. (5) An application for a patent for an innovative liquid-liquid separation technology was submitted and is pending

  1. Finite-element solidification modelling of metals and binary alloys

    International Nuclear Information System (INIS)

    Mathew, P.M.

    1986-12-01

    In the Canadian Nuclear Fuel Waste Management Program, cast metals and alloys are being evaluated for their ability to support a metallic fuel waste container shell under disposal vault conditions and to determine their performance as an additional barrier to radionuclide release. These materials would be cast to fill residual free space inside the container and allowed to solidify without major voids. To model their solidification characteristics following casting, a finite-element model, FAXMOD-3, was adopted. Input parameters were modified to account for the latent heat of fusion of the metals and alloys considered. This report describes the development of the solidification model and its theoretical verification. To model the solidification of pure metals and alloys that melt at a distinct temperature, the latent heat of fusion was incorporated as a double-ramp function in the specific heat-temperature relationship, within an interval of +- 1 K around the solidification temperature. Comparison of calculated results for lead, tin and lead-tin eutectic melts, unidirectionally cooled with and without superheat, showed good agreement with an alternative technique called the integral profile method. To model the solidification of alloys that melt over a temperature interval, the fraction of solid in the solid-liquid region, as calculated from the Scheil equation, was used to determine the fraction of latent heat to be liberated over a temperature interval within the solid-liquid zone. Comparison of calculated results for unidirectionally cooled aluminum-4 wt.% copper melt, with and without superheat, showed good agreement with alternative finite-difference techniques

  2. Impact of External Pressure on the Heat Transfer Coefficient during Solidification of Al-A356 Alloy

    DEFF Research Database (Denmark)

    Jabbari, Masoud; Ilkhchy, A.Fardi; Moumani, E.

    In this paper the interfacial heat transfer coefficient (IHTC) is correlated to applied external pressure, in which IHTC at the interface between A356 aluminum alloy and metallic mold during the solidification of the casting under different pressures were obtained using the Inverse Heat Conduction...... Problem (IHCP) method. The method covers the expedient of comparing theoretical and experimental thermal histories. Temperature profiles obtained from thermocouples were used in a finite difference heat flow program to estimate the transient heat transfer coefficients. The new simple formula was presented...

  3. Development of a numerical simulation method for melting/solidification and dissolution/precipitation phenomena. 1. Literature survey for computer program design

    International Nuclear Information System (INIS)

    Uchibori, Akihiro; Ohshima, Hiroyuki

    2004-04-01

    Survey research of numerical methods for melting/solidification and dissolution/precipitation phenomena was performed to determine the policy for a simulation program development. Melting/solidification and dissolution/ precipitation have been key issues for feasibility evaluation of several techniques applied in the nuclear fuel cycle processes. Physical models for single-component melting/solidification, two-component solution solidification or precipitation by cooling and precipitation by electrolysis, which are moving boundary problems, were made clear from the literature survey. The transport equations are used for thermal hydraulic analysis in the solid and the liquid regions. Behavior of the solid-liquid interface is described by the heat and mass transfer model. These physical models need to be introduced into the simulation program. The numerical methods for the moving boundary problems are categorized into two types: interface tracking method and interface capturing method. Based on the classification, performance of each numerical method was evaluated. The interface tracking method using the Lagrangian moving mesh requires relatively complicated algorithm. The algorithm has high accuracy for predicting the moving interface. On the other hand, the interface capturing method uses the Eulerian fixing mesh, leading to simple algorithm. Prediction accuracy of the method is relatively low. The extended finite element method classified as the interface capturing method can predict the interface behavior accurately even though the Eulerian fixing mesh is used. We decided to apply the extended finite element method to the simulation program. (author)

  4. Purification in the interaction between yttria mould and Nb-silicide-based alloy during directional solidification: A novel effect of yttrium

    International Nuclear Information System (INIS)

    Ma, Limin; Tang, Xiaoxia; Wang, Bin; Jia, Lina; Yuan, Sainan; Zhang, Hu

    2012-01-01

    Nb-silicide-based alloys were directionally solidified in yttria moulds. As a result of thermal dissociation of yttria, the alloys were slightly contaminated with oxygen, which caused a competitive oxidation between yttrium and hafnium. The addition of 0.15 at.% yttrium reduced the oxygen increment by 42%, because the buoyant inclusions concentrated around the top surface. The yttrium addition caused a significant purification of the interaction between the yttria mould and the Nb-silicide-based alloys during the directional solidification.

  5. Experiment on direct nn scattering - The radiation-induced outgassing complication

    Energy Technology Data Exchange (ETDEWEB)

    Stephenson, S.L., E-mail: sstephen@gettysburg.edu [Gettysburg College, Gettysburg, PA 17325 (United States); Crawford, B.E. [Gettysburg College, Gettysburg, PA 17325 (United States); Furman, W.I.; Lychagin, E.V.; Muzichka, A.Yu.; Nekhaev, G.V.; Sharapov, E.I.; Shvetsov, V.N.; Strelkov, A.V. [Joint Institute for Nuclear Research, 141980 Dubna (Russian Federation); Levakov, B.G.; Lyzhin, A.E.; Chernukhin, Yu.I. [Russian Federal Nuclear Center - All Russian Research Institute of Technical Physics, P.O. Box 245, 456770 Snezhinsk (Russian Federation); Howell, C.R. [Duke University and Triangle Universities Nuclear Laboratory, Durham, NC 27708-0308 (United States); Mitchell, G.E. [North Carolina State University, Raleigh, NC 27695-8202 (United States); Triangle Universities Nuclear Laboratory, Durham, NC 27708-0308 (United States); Tornow, W. [Duke University and Triangle Universities Nuclear Laboratory, Durham, NC 27708-0308 (United States); Showalter-Bucher, R.A. [Northeastern University, Boston, MA 02115 (United States)

    2012-12-01

    The first direct neutron-neutron scattering experiment using the YAGUAR pulsed reactor has yielded initial results. They show a unforeseen significant thermal neutron background as a result of radiation-induced desorption within the scattering chamber. Thermal neutrons are mostly scattering not from other neutrons but instead from the desorbed gas molecules. Analysis of the obtained neutron time-of-flight spectra suggests neutron scattering from H{sub 2} molecules. The presented desorption model agrees with our experimental value of the desorption yield {eta}{sub {gamma}}=0.02 molecules/gamma. Possible techniques to reduce the effect of the desorption background are presented.

  6. Transient Thermal State of an Active Braille Matrix with Incorporated Thermal Actuators by Means of Finite Element Method

    Science.gov (United States)

    Alutei, Alexandra-Maria; Szelitzky, Emoke; Mandru, Dan

    2013-01-01

    In this article the authors present the transient thermal analysis for a developed thermal linear actuator based on wax paraffin used to drive the cells of a Braille device. A numerical investigation of transient heat transfer phenomenon during paraffin melting and solidification in an encapsulated recipient has been carried out using the ANSYS…

  7. Solidification of radioactive wastes with thermosetting resin

    International Nuclear Information System (INIS)

    Hayashi, M.; Kobayashi, K.; Okamoto, O.; Kagawa, T.; Wakamatsu, K.; Irie, H.; Matsuura, H.; Yasumura, K.; Nakayama, Y.

    1982-01-01

    Dried simulated radioactive wastes were solidified with thermosetting resin and their properties were investigated with laboratory scale and real scale products through extensive testings, such as mechanical resistance, resistance to leaching and swelling in water, radiation resistance, fire resistance and resistance to temperature cycling. The typical results were as follows: over 600 kg/cm 2 of compressive strength, diffusion constant of approx. 10 - 5 cm 2 /day for 137 Cs leaching from solidified waste products, no significant change was found for up to 5 x 10 8 RAD irradiation, and damages were limited to the surface of the products after the thermal test and dropping impact test. 7 figures, 4 tables

  8. Simulating the Effect of Space Vehicle Environments on Directional Solidification of a Binary Alloy

    Science.gov (United States)

    Westra, D. G.; Heinrich, J. C.; Poirier, D. R.

    2003-01-01

    for the rate of change of fraction of liquid as the liquid in an element solidifies. The new method enables us to contrast results of simulations in which the alloy is subjected to no gravity or a steady-state acceleration versus simulations when the alloy is subjected to vibration disturbances; therefore, the effect of vibration disturbances can be assessed more accurately. To assess the impact of these vibration-perturbations, transient accelerometer data from a space shuttle mission are used as inputs for the simulation model. These on-orbit acceleration data were obtained from the Microgravity Science Division at Glenn Research Center (GRC- MSD) and are applied to the buoyancy term of the momentum equation in a simulation of a Pb-5.8 wt. % Sb alloy that solidifies in a thermal gradient of 4000 K/m and a translation velocity of 3 p d s . Figure 2 shows the vertical velocity of a node that begins in the all-liquid region and subsequently solidifies; the vibrations are applied at 5000 seconds in this simulation. An important difficulty, common to all solidification models based on finite elements or 2 The magnitudes of the velocity oscillations that are vibration-induced are very small and acceptable. The biggest concern is whether the concentration of the liquid near the dendrite tips is distorted because of the vibration-induced perturbations. Results for this case show no concentration oscillations present in the all-liquid region.

  9. Evaluation of concrete as a matrix for solidification of Savannah River Plant waste

    International Nuclear Information System (INIS)

    Stone, J.A.

    1977-06-01

    The properties of concrete as a matrix for solidification of Savannah River Plant (SRP) high-level radioactive wastes were studied. In an experimental, laboratory-scale program, concrete specimens were prepared and evaluated with both simulated and actual SRP waste sludges. Properties of concrete were found adequate for fixation of SRP wastes. Procedures were developed for preparation of simulated sludges and concrete-sludge castings. Effects of cement type, simulated sludge type, sludge loading, and water content on concrete formulations were tested in a factorial experiment. Compressive strength, leachability of strontium and plutonium, thermal stability, and radiation stability were measured for each formulation. From these studies, high-alumina cement and a portland-pozzolanic cement were selected for additional tests. Incorporation of cesium-loaded zeolite into cement-sludge mixtures had no adverse effects on mechanical or chemical properties of waste forms. Effects of heating concrete-sludge castings were investigated; thermal conductivity and DTA-TGA-EGA data are reported. Formulations of actual SRP waste sludges in concrete were prepared and tested for compressive strength; for leachability of 90 Sr, 137 Cs, and alpha emitters; and for long-term thermal stability. The radioactive sludges were generally similar in behavior to simulated sludges in concrete. 37 tables, 34 figures

  10. Mobile concrete solidification systems for power reactor waste

    International Nuclear Information System (INIS)

    Tchemitcheff, E.; Bordas, Y.

    1990-01-01

    In late 1988 SGN received an order from Electricite de France (EDF) for the construction of a mobile concrete solidification system to process secondary system resins generated by the P'4 and N4 series PWR power plants in France. This order was placed in view of SGN's experience with low- and medium-level radioactive waste treatment and conditioning over a period of almost 20 years. In addition to the construction of fixed waste processing facilities using more conventional technologies, SGN has been involved in application of the mobile system concept to the bituminization process in the United States, which led to the construction and commissioning of two transportable systems in collaboration with its American licensee US Ecology. It has also conducted large-scale R ampersand D on LLW/MLW concrete solidification, particularly for ion exchange resins. 5 figs

  11. Remotely operated facility for in situ solidification of fissile uranium

    International Nuclear Information System (INIS)

    McGinnis, C.P.; Collins, E.D.; Patton, B.D.

    1986-01-01

    A heavily shielded, remotely operated facility, located within the Radiochemical processing Plant at Oak Ridge National Laboratory (ORNL), has been designed and is being operated to convert approx.1000 kg of fissile uranium (containing approx.75% 235 U, approx.10% 233 U, and approx.140 ppM 232 U) from a nitrate solution (130 g of uranium per L) to a solid oxide form. This project, the Consolidated Edison Uranium Solidification Program (CEUSP), is being carried out in order to prepare a stable uranium form for longterm storage. This paper describes the solidification process selected, the equipment and facilities required, the experimental work performed to ensure successful operation, some problems that were solved, and the initial operations

  12. Study of plastic solidification process on solid radioactive waste treatment

    International Nuclear Information System (INIS)

    Jing Weiguan; Zhang Yinsheng; Qian Wenju

    1994-01-01

    Comparisons between the plastic solidification conditions of incinerated ash and waste cation resin by using thermosetting plastic polyvinyl chloride (PVC), polystyrene (PS) and polyethylene (PE), and identified physico-chemical properties and irradiation resistance of solidified products were presented. These solidified products have passed through different tests as compression strength, leachability, durability, stability, permeability and irradiation resistance (10 6 Gy) etc. The result showed that the solidified products possessed stable properties and met the storage requirement. The waste tube of radioimmunoassay, being used as solidification medium to contain incinerated ash, had good mechanical properties and satisfactory volume reduction. This process may develop a new way for disposal solid radioactive waste by means of re-using waste

  13. Continuous Solidification of Immiscible Alloys and Microstructure Control

    Science.gov (United States)

    Jiang, Hongxiang; Zhao, Jiuzhou

    2018-05-01

    Immiscible alloys have aroused considerable interest in last few decades due to their excellent physical and mechanical characteristics as well as potential industrial applications. Up to date, plenty of researches have been carried out to investigate the solidification of immiscible alloys on the ground or in space and great progress has been made. It is demonstrated that the continuous solidification technique have great future in the manufacturing of immiscible alloys, it also indicates that the addition of surface active micro-alloying or inoculants for the nucleation of the minority phase droplets and proper application of external fields, e.g., static magnetic field, electric current, microgravity field, etc. may promote the formation of immiscible alloys with an expected microstructure. The objective of this article is to review the research work in this field.

  14. Fluid mechanics of directional solidification at reduced gravity

    Science.gov (United States)

    Chen, C. F.

    1992-01-01

    The primary objective of the proposed research is to provide additional groundbased support for the flight experiment 'Casting and Solidification Technology' (CAST). This experiment is to be performed in the International Microgravity Laboratory-1 (IML-1) scheduled to be flown on a space shuttle mission scheduled for 1992. In particular, we will provide data on the convective motion and freckle formation during directional solidification of NH4Cl from its aqueous solution at simulated parameter ranges equivalent to reducing the gravity from the sea-level value down to 0.1 g or lower. The secondary objectives of the proposed research are to examine the stability phenomena associated with the onset of freckles and the mechanisms for their subsequent growth and decline (to eventual demise of some) by state-of-the-art imaging techniques and to formulate mathematical models for the prediction of the observed phenomena.

  15. Glass-solidification method for high level radioactive liquid waste

    International Nuclear Information System (INIS)

    Kawamura, Kazuhiro; Kometani, Masayuki; Sasage, Ken-ichi.

    1996-01-01

    High level liquid wastes are removed with precipitates mainly comprising Mo and Zr, thereafter, the high level liquid wastes are mixed with a glass raw material comprising a composition having a B 2 O 3 /SiO 2 ratio of not less than 0.41, a ZnO/Li 2 O ratio of not less than 1.00, and an Al 2 O 3 /Li 2 O ratio of not less than 2.58, and they are melted and solidified into glass-solidification products. The liquid waste content in the glass-solidification products can be increased up to about 45% by using the glass raw material having such a predetermined composition. In addition, deposition of a yellow phase does not occur, and a leaching rate identical with that in a conventional case can be maintained. (T.M.)

  16. Solidification of ion exchange resin wastes in hydraulic cement

    International Nuclear Information System (INIS)

    Neilson, R.M. Jr.; Kalb, P.; Fuhrmann, M.; Colombo, P.

    1982-01-01

    Work has been conducted to investigate the solidification of ion exchange resin wastes with portland cements. These efforts have been directed toward the development of acceptable formulations for the solidification of ion exchange resin wastes and the characterization of the resultant waste forms. This paper describes formulation development work and defines acceptable formulations in terms of ternary phase compositional diagrams. The effects of cement type, resin type, resin loading, waste/cement ratio and water/cement ratio are described. The leachability of unsolidified and solidified resin waste forms and its relationship to full-scale waste form behavior is discussed. Gamma irradiation was found to improve waste form integrity, apparently as a result of increased resin crosslinking. Modifications to improve waste form integrity are described. 3 tables

  17. Method of processing radioactive liquid wastes by solidification with cement

    International Nuclear Information System (INIS)

    Yasumura, Keijiro; Matsuura, Hiroyuki.

    1975-01-01

    Object: To subject radioactive liquid wastes to a cement solidification treatment after heating and drying it by a thin film scrape-off drier to render it into the form of power, and then molding it into pellets for the treatment. Structure: Radioactive liquid wastes discharged from a nuclear power plant or nuclear reactor are supplied through a storage tank into a thin film scrape-off drier. In the drier, the radioactive liquid wastes are heated to separate the liquid, and the residue is taken out as dry powder from the scrape-off apparatus. The powder obtained in this way is molded into pellets of a desired form. These pellets are then packed in a drum can or similar container, into which cement paste is then poured for solidification. (Moriyama, K.)

  18. Solidification and performance of cement doped with phenol

    International Nuclear Information System (INIS)

    Vipulanandan, C.; Krishnan, S.

    1991-01-01

    Treating mixed hazardous wastes using the solidification/stabilization technology is becoming a critical element in waste management planning. The effect of phenol, a primary constituent in many hazardous wastes, on the setting and solidification process of Type I Portland cement was evaluated. The leachability of phenol from solidified cement matrix (TCLP test) and changes in mechanical properties were studied after curing times up to 28 days. The changes in cement hydration products due to phenol were studied using the X-ray diffraction (XRD) powder technique. Results show that phenol interferes with initial cement hydration by reducing the formation of calcium hydroxide and also reduces the compressive strength of cement. A simple model has been proposed to quantify the phenol leached from the cement matrix during the leachate test

  19. Solidification of radioactive wastes with inorganic binders (literature survey)

    International Nuclear Information System (INIS)

    Rudolph, G.; Koester, R.

    A survey is provided on solidification of radioactive waste solutions, sludges and tritium waste water through cement and other inorganic binders. A general survey of the possibilities described in the literature is followed by a somewhat more detailed description of the work carried on at four research establishments in the United States, Oak Ridge National Laboratory, Savannah River Laboratory, Brookhaven National Laboratory, and Atlantic Richfield Hanford Company, supplemented by personal information. Additional sections describe the experiences with various types of cement and the possibilities for improvement of solidification products through preliminary fixation of the toxic nuclides (transformation into insoluble products or absorption); there is a further possibility of post-treatment through polymer impregnation. Finally, definition and determination of leachability are provided and some results compiled. 74 references, 7 figures, 5 tables

  20. Modeling of solidification of MMC composites during gravity casting process

    Directory of Open Access Journals (Sweden)

    R. Zagórski

    2013-04-01

    Full Text Available The paper deals with computer simulation of gravity casting of the metal matrix composites reinforced with ceramics (MMC into sand mold. The subject of our interest is aluminum matrix composite (AlMMC reinforced with ceramic particles i.e. silicon carbide SiC and glass carbon Cg. The created model describes the process taking into account solidification and its influence on the distribution of reinforcement particles. The computer calculation has been carried out in 2D system with the use of Navier-Stokes equations using ANSYS FLUENT 13. The Volume of Fluid approach (VOF and enthalpy method have been used to model the air-fluid free surface (and also volume fraction of particular continuous phases and the solidification of the cast, respectively.

  1. Techniques for the solidification of high-level wastes

    International Nuclear Information System (INIS)

    1977-01-01

    The problem of the long-term management of the high-level wastes from the reprocessing of irradiated nuclear fuel is receiving world-wide attention. While the majority of the waste solutions from the reprocessing of commercial fuels are currently being stored in stainless-steel tanks, increasing effort is being devoted to developing technology for the conversion of these wastes into solids. A number of full-scale solidification facilities are expected to come into operation in the next decade. The object of this report is to survey and compare all the work currently in progress on the techniques available for the solidification of high-level wastes. It will examine the high-level liquid wastes arising from the various processes currently under development or in operation, the advantages and disadvantages of each process for different types and quantities of waste solutions, the stages of development, the scale-up potential and flexibility of the processes

  2. Development of high-level waste solidification technology 1

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Joon Hyung; Kim, Hwan Young; Kim, In Tae [and others

    1999-02-01

    Spent nuclear fuel contains useful nuclides as valuable resource materials for energy, heat and catalyst. High-level wastes (HLW) are expected to be generated from the R and D activities and reuse processes. It is necessary to develop vitrification or advanced solidification technologies for the safe long-term management of high level wastes. As a first step to establish HLW vitrification technology, characterization of HLWs that would arise at KAERI site, glass melting experiments with a lab-scale high frequency induction melter, and fabrication and property evaluation of base-glass made of used HEPA filter media and additives were performed. Basic study on the fabrication and characterization of candidate ceramic waste form (Synroc) was also carried out. These HLW solidification technologies would be directly useful for carrying out the R and Ds on the nuclear fuel cycle and waste management. (author). 70 refs., 29 tabs., 35 figs.

  3. Metastable and unstable cellular solidification of colloidal suspensions

    Science.gov (United States)

    Deville, Sylvain; Maire, Eric; Bernard-Granger, Guillaume; Lasalle, Audrey; Bogner, Agnès; Gauthier, Catherine; Leloup, Jérôme; Guizard, Christian

    2009-12-01

    Colloidal particles are often seen as big atoms that can be directly observed in real space. They are therefore becoming increasingly important as model systems to study processes of interest in condensed-matter physics such as melting, freezing and glass transitions. The solidification of colloidal suspensions has long been a puzzling phenomenon with many unexplained features. Here, we demonstrate and rationalize the existence of instability and metastability domains in cellular solidification of colloidal suspensions, by direct in situ high-resolution X-ray radiography and tomography observations. We explain such interface instabilities by a partial Brownian diffusion of the particles leading to constitutional supercooling situations. Processing under unstable conditions leads to localized and global kinetic instabilities of the solid/liquid interface, affecting the crystal morphology and particle redistribution behaviour.

  4. Numerical model for dendritic solidification of binary alloys

    Science.gov (United States)

    Felicelli, S. D.; Heinrich, J. C.; Poirier, D. R.

    1993-01-01

    A finite element model capable of simulating solidification of binary alloys and the formation of freckles is presented. It uses a single system of equations to deal with the all-liquid region, the dendritic region, and the all-solid region. The dendritic region is treated as an anisotropic porous medium. The algorithm uses the bilinear isoparametric element, with a penalty function approximation and a Petrov-Galerkin formulation. Numerical simulations are shown in which an NH4Cl-H2O mixture and a Pb-Sn alloy melt are cooled. The solidification process is followed in time. Instabilities in the process can be clearly observed and the final compositions obtained.

  5. Transport processes in directional solidification and their effects on microstructure development

    Science.gov (United States)

    Mazumder, Prantik

    The processing of materials with unique electronic, mechanical, optical and thermal properties plays a crucial role in modern technology. The quality of these materials depend strongly on the microstructures and the solute/dopant fields in the solid product, that are strongly influenced by the intricate coupling of heat and mass transfer and melt flow in the growth systems. An integrated research program is developed that include precisely characterized experiments and detailed physical and numerical modeling of the complex transport and dynamical processes. Direct numerical simulation of the solidification process is carried out that takes into account the unsteady thermo-solutal convection in the vertical Bridgman crystal growth system, and accurately models the thermal interaction between the furnace and the ampoule by appropriately using experimentally measured thermal profiles. The flow instabilities and transitions and the nonlinear evolution following the transitions are investigated by time series and flow pattern analysis. A range of complex dynamical behavior is predicted with increasing thermal Rayleigh number. The route to chaos appears as: steady convection --> transient mono-periodic --> transient bi-periodic --> transient quasiperiodic --> transient intermittent oscillation- relaxation --> stable intermittent oscillation-relaxation attractor. The spatio-temporal dynamics of the melt flow is found to be directly related to the spatial patterns observed experimentally in the solidified crystals. The application of the model to two phase Sn-Cd peritectic alloys showed that a new class of tree-like oscillating microstructure develops in the solid phase due to unsteady thermo-solutal convection in the liquid melt. These oscillating layered structures can give the illusion of band structures on a plane of polish. The model is applied to single phase solidification in the Al-Cu and Pb-Sn systems to characterize the effect of convection on the macroscopic

  6. Interface Pattern Selection Criterion for Cellular Structures in Directional Solidification

    Science.gov (United States)

    Trivedi, R.; Tewari, S. N.; Kurtze, D.

    1999-01-01

    The aim of this investigation is to establish key scientific concepts that govern the selection of cellular and dendritic patterns during the directional solidification of alloys. We shall first address scientific concepts that are crucial in the selection of interface patterns. Next, the results of ground-based experimental studies in the Al-4.0 wt % Cu system will be described. Both experimental studies and theoretical calculations will be presented to establish the need for microgravity experiments.

  7. Remediation of SRS Basins by In Situ Stabilization/Solidification

    International Nuclear Information System (INIS)

    Ganguly, A.

    1999-01-01

    In the late summer of 1998, the Savannah River Site began remediation of two radiologically contaminated basins using in situ stabilization. These two high-risk, unlined basins contain radiological contaminants, which potentially pose significant risks to human health and the environment. The selected remedy involves in situ stabilization/solidification of the contaminated wastes (basin and pipeline soils, pipelines, vegetation, and other debris) followed by installation of a low permeability soil cover

  8. Formation of Nitrogen Bubbles During Solidification of Duplex Stainless Steels

    Science.gov (United States)

    Dai, Kaiju; Wang, Bo; Xue, Fei; Liu, Shanshan; Huang, Junkai; Zhang, Jieyu

    2018-04-01

    The nucleation and growth of nitrogen bubbles for duplex stainless steels are of great significance for the formation mechanism of bubbles during solidification. In the current study, numerical method and theoretical analysis of formula derivation were used to study the formation of nitrogen bubbles during solidification. The critical sizes of the bubble for homogeneous nucleation and heterogeneous nucleation at the solid-liquid interface during solidification were derived theoretically by the classical nucleation theory. The results show that the calculated values for the solubility of nitrogen in duplex stainless steel are in good agreement with the experimental values which are quoted by references: for example, when the temperature T = 1823 K and the nitrogen partial pressure P_{{N2 }} = 40P^{Θ} , the calculated value (0.8042 wt pct) for the solubility of Fe-12Cr alloy nitrogen in molten steel is close to the experimental value (0.780 wt pct). Moreover, the critical radii for homogeneous nucleation and heterogeneous nucleation are identical during solidification. On the one hand, with the increasing temperature or the melt depth, the critical nucleation radius of bubbles at the solid-liquid interface increases, but the bubble growth rate decreases. On the other hand, with the decreasing initial content of nitrogen or the cooling rate, the critical nucleation radius of bubbles at the solid-liquid interface increases, but the bubble growth rate decreases. Furthermore, when the melt depth is greater than the critical depth, which is determined by the technological conditions, the change in the Gibbs free energy for the nucleation is not conducive enough to form new bubbles.

  9. Improved cement solidification of low and intermediate level radioactive wastes

    International Nuclear Information System (INIS)

    1993-01-01

    Cementation was the first and is still the most widely applied technique for the conditioning of low and intermediate level radioactive wastes. Compared with other solidification techniques, cementation is relatively simple and inexpensive. However, the quality of the final cemented waste forms depends very much on the composition of the waste and the type of cement used. Different kinds of cement are used for different kinds of waste and the compatibility of a specific waste with a specific cement type should always be carefully evaluated. Cementation technology is continuously being developed in order to improve the characteristics of cemented waste in accordance with the increasing requirements for quality of the final solidified waste. Various kinds of additives and chemicals are used to improve the cemented waste forms in order to meet all safety requirements. This report is meant mainly for engineers and designers, to provide an explanation of the chemistry of cementation systems and to facilitate the choice of solidification agents and processing equipment. It reviews recent developments in cementation technology for improving the quality of cemented waste forms and provides a brief description of the various cement solidification processes in use. Refs, figs and tabs

  10. Non-Equilibrium Solidification of Undercooled Metallic Melts

    Directory of Open Access Journals (Sweden)

    Dieter M. Herlach

    2014-06-01

    Full Text Available If a liquid is undercooled below its equilibrium melting temperature an excess Gibbs free energy is created. This gives access to solidification of metastable solids under non-equilibrium conditions. In the present work, techniques of containerless processing are applied. Electromagnetic and electrostatic levitation enable to freely suspend a liquid drop of a few millimeters in diameter. Heterogeneous nucleation on container walls is completely avoided leading to large undercoolings. The freely suspended drop is accessible for direct observation of rapid solidification under conditions far away from equilibrium by applying proper diagnostic means. Nucleation of metastable crystalline phases is monitored by X-ray diffraction using synchrotron radiation during non-equilibrium solidification. While nucleation preselects the crystallographic phase, subsequent crystal growth controls the microstructure evolution. Metastable microstructures are obtained from deeply undercooled melts as supersaturated solid solutions, disordered superlattice structures of intermetallics. Nucleation and crystal growth take place by heat and mass transport. Comparative experiments in reduced gravity allow for investigations on how forced convection can be used to alter the transport processes and design materials by using undercooling and convection as process parameters.

  11. Solidification microstructures and solid-state parallels: Recent developments, future directions

    Energy Technology Data Exchange (ETDEWEB)

    Asta, M. [Department of Chemical Engineering and Materials Science, University of California at Davis, Davis, CA 95616 (United States); Beckermann, C. [Department of Mechanical and Industrial Engineering, University of Iowa, Iowa City, IA 52242 (United States); Karma, A. [Department of Physics and Center for Interdisciplinary Research on Complex Systems, Northeastern University, Boston, MA 02115 (United States); Kurz, W. [Institute of Materials, Ecole Polytechnique Federale de Lausanne (EPFL), 1015 Lausanne (Switzerland)], E-mail: wilfried.kurz@epfl.ch; Napolitano, R. [Department of Materials Science and Engineering, Iowa State University, and Ames Laboratory USDOE, Ames, IA 50011 (United States); Plapp, M. [Physique de la Matiere Condensee, Ecole Polytechnique, CNRS, 91128 Palaiseau (France); Purdy, G. [Department of Materials Science and Engineering, McMaster University, Hamilton, Ont., L8S 4L7 (Canada); Rappaz, M. [Institute of Materials, Ecole Polytechnique Federale de Lausanne (EPFL), 1015 Lausanne (Switzerland); Trivedi, R. [Department of Materials Science and Engineering, Iowa State University, and Ames Laboratory USDOE, Ames, IA 50011 (United States)

    2009-02-15

    Rapid advances in atomistic and phase-field modeling techniques as well as new experiments have led to major progress in solidification science during the first years of this century. Here we review the most important findings in this technologically important area that impact our quantitative understanding of: (i) key anisotropic properties of the solid-liquid interface that govern solidification pattern evolution, including the solid-liquid interface free energy and the kinetic coefficient; (ii) dendritic solidification at small and large growth rates, with particular emphasis on orientation selection; (iii) regular and irregular eutectic and peritectic microstructures; (iv) effects of convection on microstructure formation; (v) solidification at a high volume fraction of solid and the related formation of pores and hot cracks; and (vi) solid-state transformations as far as they relate to solidification models and techniques. In light of this progress, critical issues that point to directions for future research in both solidification and solid-state transformations are identified.

  12. Microstructure and Corrosion Resistance Property of a Zn-AI-Mg Alloy with Different Solidification Processes

    Directory of Open Access Journals (Sweden)

    Jiang Guang-rui

    2017-01-01

    Full Text Available Zn-Al-Mg alloy coating attracted much attention due to its high corrosion resistance properties, especially high anti-corrosion performance at the cut edge. As the Zn-Al-Mg alloy coating was usually produced by hot-dip galvanizing method, solidification process was considered to influence its microstructure and corrosion properties. In this work, a Zn-Al-Mg cast alloy was melted and cooled to room temperature with different solidification processes, including water quench, air cooling and furnace cooling. Microstructure of the alloy with different solidification processes was characterized by scanning electron microscopy (SEM. Result shows that the microstructure of the Zn-Al-Mg alloy are strongly influenced by solidification process. With increasing solidification rate, more Al is remained in the primary crystal. Electrochemical analysis indicates that with lowering solidification rate, the corrosion current density of the Zn-Al-Mg alloy decreases, which means higher corrosion resistance.

  13. Decontamination impacts on solidification and waste disposal

    International Nuclear Information System (INIS)

    Kempf, C.R.; Soo, P.

    1988-01-01

    Research to determine chemical and physical conditions which could lead to thermal excursions, gas generation, and/or general degradation of decontamination-reagent-loaded resins has shown that IRN-78, IONAC A-365, and IRN-77 organic ion exchange resin moisture contents vary significantly depending on the counter ion ''loading.'' The extent/vigor of the reaction is very highly dependent on the degree of dewatering of the resins and on the method of solution addition. The heat generation may be due, in part, to the heat of neutralization. In studies of the long-term compatibility effects of decontamination waste resins in contact with waste package container materials in the presence of decontamination reagents, radiolysis products and gamma irradiation, it has been found that the corrosion of carbon steel and austenitic stainless steel in mixed bed resins is enhanced by gamma irradiation. However, cracking in high density polyethylene is essentially eliminated because of the rapid removal of oxygen from the environment by gamma-induced oxidation of the large resin mass. 13 refs., 10 figs., 3 tabs

  14. Stabilization/solidification of sewage sludge

    Energy Technology Data Exchange (ETDEWEB)

    Boura, Panagiota; Katsioti, Margarita; Tsakiridis, Petros; Katsiri, Alexandra

    2003-07-01

    The main objective of this work is to investigate a viable alternative for the final disposal of sewage sludge from urban wastewater treatment plants by its use as an additive in developing new construction materials. For this purpose, several mixtures of sludge- cement and sludge-cement and jarosite/alunite precipitate were prepared. Jarosite/alunite precipitate is a waste product of a new hydrometallurgical process. Two kinds of sludge were used: primary sludge from Psyttalia Wastewater Treatment Plant, which receives a considerable amount of industrial waste, and biological sludge from Metamorphosi Wastewater Treatment Plant. Various percentages of these sludges were stabilized/solidified with Portland cement and Portland cement with jarosite/alunite. The specimens were tested by determination of compressive strength according to the methods described by European Standard EN 196. X-Ray Diffraction (XRD) analysis as well as Thermogravimetry-Differential Thermal Analysis (TG-DTA) were used to determine the hydration products in 28 days. Furthermore, Toxicity Characteristic Leaching Procedure test for heavy metals (TCLP), were carried out in order to investigate the environmental compatibility of these new materials. (author)

  15. Effect of chemical composition and cooling conditions on solidification hot cracking of Ni-based alloys

    International Nuclear Information System (INIS)

    De Vito, Sophie

    2000-01-01

    Ni-based alloys 690 present solidification hot cracks during welding of vapour generators. Hot cracks are qualitatively known to be due to the formation of inter-dendritic liquid films and of secondary phases down to low temperatures. This study aims at establishing the link between thermodynamics, solidification and hot cracking. Experimental solidification paths of high purity alloys (with varying Nb and Si contents) are obtained from quenching during directional solidification and TIG-welding experiments. They are compared to Thermo-Calc computations, assuming no diffusion in the solid. From directional solidification samples, good agreement between computed and experimental solidification paths is shown in the quenched liquid. Secondary arms of dendrites are affected by solid state diffusion of Nb. Combined effect of diffusion and solute build-up in the liquid phase modifies micro-segregation in the solid region. Solidification paths from welding specimens are similar to those of the solid region of quenched samples. Nb solid state diffusion is negligible but undercooling compensates the effect of solid state diffusion in directional solidification. Evolution of liquid fraction at the end of the solidification is in accordance with the hot cracking classification of the alloys. Nb favours formation of inter-dendritic liquid films and eutectic-like phases down to low temperature. (author) [fr

  16. Application of the Method of Direct Solidification for Obtaining New Materials

    International Nuclear Information System (INIS)

    Grankin, S.S.

    2007-01-01

    The influence of the method of direct solidification on the formation of the material structure has been considered. The main methods of single crystal growth have been described. A considerable influence of the crystal growth parameters (temperature gradient at the front of solidification and the speed of moving of the front of solidification) on the type of the structure and morphology of single crystals has been shown. The examples of application of the method of direct solidification in experimental and industrial production are showed: production of directly crystallized blades for turbines of nuclear power plants and gas-turbine engines

  17. Studies of pulsed laser melting and rapid solidification using amorphous silicon

    International Nuclear Information System (INIS)

    Lowndes, D.H.; Wood, R.F.

    1984-06-01

    Pulsed-laser melting of ion implantation-amorphized silicon layers, and subsequent solidification were studied. Measurements of the onset of melting of amorphous silicon layers and of the duration of melting, and modified melting model calculations demonstrated that the thermal conductivity, K/sub a/, of amorphous silicon is very low (K/sub a/ approx. = 0.02 W/cm-K). K/sub a/ is also the dominant parameter determining the dynamical response of amorphous silicon to pulsed laser radiation. TEM indicates that bulk (volume) nucleation occurs directly from the highly undercooled liquid silicon that can be prepared by pulsed laser melting of amorphous silicon layers at low laser energy densities. A modified thermal melting model is presented. The model calculations demonstrate that the release of latent heat by bulk nucleation occurring during the melt-in process is essential to obtaining agreement with observed depths of melting. These calculations also show that this release of latent heat accompanying bulk nucleation can result in the existence of buried molten layers of silicon in the interior of the sample after the surface has solidified. The bulk nucleation implies that the liquid-to-amorphous phase transition (produced using picosecond or uv nanosecond laser pulses) cannot be explained using purely thermodynamic considerations

  18. Ordinary Portland Cement matrix for solidification of cellulosic protective clothes hazardous wastes

    International Nuclear Information System (INIS)

    Shatta, H.A.; Saleh, H.M.

    2006-01-01

    The used cellulosic protective clothes constitutes considerable fraction of the hazardous and radioactive wastes accumulated during the practical daily life. The direct solidification of these wastes with ordinary Portland cement resulted in waste forms having undesired characters, therefore, it is recommended to immobilize the secondary waste solutions coming from the oxidative degradation of the used protective clothes waste simulates rather than direct imbedding. IR analyses, X-ray diffraction and thermal characteristics for products of both direct encapsulation of the waste and the cementation of its degradation products were performed to evaluate the properties of the final waste cemented form before their disposal. Based on the results reached from X-ray diffraction, IR spectrograms and thermal analyses reports, it could be stated that no detectable changes in hydration and curing coarse of ordinary Portland cement when mixing the residual secondary waste solution resulting from the oxidative degradation of the used protective clothes waste simulate compared with mixing cement with water and in reverse with imbedding the unprocessed waste in cement matrix

  19. Spurious Grain Formation at Cross-Sectional Expansion During Directional Solidification: Influence of Thermosolutal Convection

    Science.gov (United States)

    Ghods, M.; Lauer, M.; Upadhyay, S. R.; Grugel, R. N.; Tewari, S. N.; Poirier, D. R.

    2018-04-01

    Formation of spurious grains during directional solidification (DS) of Al-7 wt.% Si and Al-19 wt.% Cu alloys through an abrupt increase in cross-sectional area has been examined by experiments and by numerical simulations. Stray grains were observed in the Al-19 wt.% Cu samples and almost none in the Al-7 wt.% Si. The locations of the stray grains correlate well where numerical solutions indicate the solute-rich melt to be flowing up the thermal gradient faster than the isotherm velocity. It is proposed that the spurious grain formation occurred by fragmentation of slender tertiary dendrite arms was enhanced by thermosolutal convection. In Al-7 wt.% Si, the dendrite fragments sink in the surrounding melt and get trapped in the dendritic array growing around them, and therefore they do not grow further. In the Al-19 wt.% Cu alloy, on the other hand, the dendrite fragments float in the surrounding melt and some find conducive thermal conditions for further growth and become stray grains.

  20. Calorimetric study at different temperatures of iodine adsorption from organic solutions on outgassed 'eta' alumina and bayerite

    International Nuclear Information System (INIS)

    Della Gatta, G.; Stradella, L.; Venturello, G.

    1977-01-01

    The adsorption of iodine from solution in n-pentane at 27 0 C and in cyclohexane at 35 0 C and 50 0 C on eta-Al 2 O 3 and bayerite outgassed at R.T. has been studied with a calorimetric technique. The measurements were performed by means of a Calvet type calorimeter using a new cell conceived for the adsorption from solution. The integral molar energies of adsorption show, at low coverages, a very strong interaction of iodine with surface hydroxyl groups, possibly leading to charge-transfer complexes and reactions. A peculiar exothermic effect has been also evidenced before the monolayer completion, in correspondence with a 'step' on the adsorption isotherms. This result is interpreted in terms of cooperative adsorption implying the possible formation of surface clusters around the strongly absorbed molecules. On non-porous samples (bayerite) the adsorption temperature rise decrease the total amounts adsorbed. But on porous ones (eta-Al 2 O 3 ) the adsorption is increased. (orig./HK) [de

  1. Solidification of low-level radioactive wastes in masonry cement

    International Nuclear Information System (INIS)

    Zhou, H.; Colombo, P.

    1987-03-01

    Portland cements are widely used as solidification agents for low-level radioactive wastes. However, it is known that boric acid wastes, as generated at pressurized water reactors (PWR's) are difficult to solidify using ordinary portland cements. Waste containing as little as 5 wt % boric acid inhibits the curing of the cement. For this purpose, the suitability of masonry cement was investigated. Masonry cement, in the US consists of 50 wt % slaked lime (CaOH 2 ) and 50 wt % of portland type I cement. Addition of boric acid in molar concentrations equal to or less than the molar concentration of the alkali in the cement eliminates any inhibiting effects. Accordingly, 15 wt % boric acid can be satisfactorily incorporated into masonry cement. The suitability of masonry cement for the solidification of sodium sulfate wastes produced at boiling water reactors (BWR's) was also investigated. It was observed that although sodium sulfate - masonry cement waste forms containing as much as 40 wt % Na 2 SO 4 can be prepared, waste forms with more than 7 wt % sodium sulfate undergo catastrophic failure when exposed to an aqueous environment. It was determined by x-ray diffraction that in the presence of water, the sulfate reacts with hydrated calcium aluminate to form calcium aluminum sulfate hydrate (ettringite). This reaction involves a volume increase resulting in failure of the waste form. Formulation data were identified to maximize volumetric efficiency for the solidification of boric acid and sodium sulfate wastes. Measurement of some of the waste form properties relevant to evaluating the potential for the release of radionuclides to the environment included leachability, compression strengths and chemical interactions between the waste components and masonry cement. 15 refs., 19 figs., 9 tabs

  2. Development of Stable Solidification Method for Insoluble Ferrocyanides-13170

    Energy Technology Data Exchange (ETDEWEB)

    Ikarashi, Yuki; Masud, Rana Syed; Mimura, Hitoshi [Dept. of Quantum Science and Energy Engineering, Graduate School of Engineering, Tohoku University, Aramaki-Aza-Aoba6-6-01-2, Sendai, 980-8579 (Japan); Ishizaki, Eiji; Matsukura, Minoru [UNION SHOWA K.K. 17-20, Mita 2-chome, Minato-ku, Tokyo 108-0073 (Japan)

    2013-07-01

    The development of stable solidification method of insoluble ferrocyanides sludge is an important subject for the safety decontamination in Fukushima NPP-1. By using the excellent immobilizing properties of zeolites such as gas trapping ability and self-sintering properties, the stable solidification of insoluble ferrocyanides was accomplished. The immobilization ratio of Cs for K{sub 2}[CoFe(CN){sub 6}].nH{sub 2}O saturated with Cs{sup +} ions (Cs{sub 2}[CoFe(CN){sub 6}].nH{sub 2}O) was estimated to be less than 0.1% above 1,000 deg. C; the adsorbed Cs{sup +} ions are completely volatilized. In contrast, the novel stable solid form was produced by the press-sintering of the mixture of Cs{sub 2}[CoFe(CN){sub 6}].nH{sub 2}O and zeolites at higher temperature of 1,000 deg. C and 1,100 deg. C; Cs volatilization and cyanide release were completely depressed. The immobilization ratio of Cs, under the mixing conditions of Cs{sub 2}[CoFe(CN){sub 6}].nH{sub 2}O:CP= 1:1 and calcining temperature: 1,000 deg. C, was estimated to be nearly 100%. As for the kinds of zeolites, natural mordenite (NM), clinoptilolite (CP) and Chabazite tended to have higher immobilization ratio compared to zeolite A. This may be due to the difference in the phase transformation between natural zeolites and synthetic zeolite A. In the case of the composites (K{sub 2-X}Ni{sub X/2}[NiFe(CN){sub 6}].nH{sub 2}O loaded natural mordenite), relatively high immobilization ratio of Cs was also obtained. This method using zeolite matrices can be applied to the stable solidification of the solid wastes of insoluble ferrocyanides sludge. (authors)

  3. Constrained/unconstrained solidification within the massive cast steel/iron ingots

    Directory of Open Access Journals (Sweden)

    W. S. Wołczyński

    2010-04-01

    Full Text Available Some properties of the ingot and especially of the steel forging ingots depend on the ratio of a columnar structure area to an equiaxed structure area created during solidification. The C-E transition is fundamental phenomenon that can be applied to characterize massive cast steel ingots produced by the casting house. The mentioned ratio is created spontaneously due to the rate of heat transfer towards the ceramic mould and then to the environment. The ceramic mould operates as an isolator. So that the thickness of the mould together with a growing solid fraction control the heat transfer and finally the ratio of the columnar structure area to the equiaxed structure area. At first the increase of heat accumulation within the ceramic mould is observed. Next the stationary state for heat transfer is created and finally a gentle abatement of the mould temperature associated with the heat output to the environment is expected. The steep thermal gradients correspond to the increase of heat accumulation in the ceramic mould. The steep thermal gradients are required to promote the columnar structure formation. The full heat accumulation in the mould corresponds well with the C-E transformation while the appearance of the moderate thermal gradients is referred to the gentle temperature abatement within the ceramic mould. The equiaxed structure is expected within this period of heat transfer behavior. The steep thermal gradients involve the activity of viscosity gradient in the liquid. As the result a sedimentary cones are formed at the bottom of the ingot. The C-E transformation is associated with competition between columnar and equaixed structure formation. At the end of competition a fully equiaxed structure is formed. The viscosity gradient is replaced by the thermophoresis which is the driving force for the deposition of some equiaxed grain layers onto the surface of C+E zone. The convection together with the gravity allow the layers to be uniform

  4. Divorced Eutectic Solidification of Mg-Al Alloys

    Science.gov (United States)

    Monas, Alexander; Shchyglo, Oleg; Kim, Se-Jong; Yim, Chang Dong; Höche, Daniel; Steinbach, Ingo

    2015-08-01

    We present simulations of the nucleation and equiaxed dendritic growth of the primary hexagonal close-packed -Mg phase followed by the nucleation of the -phase in interdendritic regions. A zoomed-in region of a melt channel under eutectic conditions is investigated and compared with experiments. The presented simulations allow prediction of the final properties of an alloy based on process parameters. The obtained results give insight into the solidification processes governing the microstructure formation of Mg-Al alloys, allowing their targeted design for different applications.

  5. Crystal Growth and Fluid Mechanics Problems in Directional Solidification

    Science.gov (United States)

    Tanveer, Saleh A.; Baker, Gregory R.; Foster, Michael R.

    2001-01-01

    Our work in directional solidification has been in the following areas: (1) Dynamics of dendrites including rigorous mathematical analysis of the resulting equations; (2) Examination of the near-structurally unstable features of the mathematically related Hele-Shaw dynamics; (3) Numerical studies of steady temperature distribution in a vertical Bridgman device; (4) Numerical study of transient effects in a vertical Bridgman device; (5) Asymptotic treatment of quasi-steady operation of a vertical Bridgman furnace for large Rayleigh numbers and small Biot number in 3D; and (6) Understanding of Mullins-Sererka transition in a Bridgman device with fluid dynamics is accounted for.

  6. Solidification process of a tool steel with niobium

    International Nuclear Information System (INIS)

    Makray, E.T.; Bresciani Filho, E.; Martinez Nazar, A.M.

    1984-01-01

    The solidification process of M2 high speed steel where tungsten was totally substituted by niobium was analysed. It occurs through a eutectic type reaction, in four steps. It was verified that one can apply the Coupled Zone Concept to explain the solification mechanism of this alloy: there is a primary phase (NbC), which is envolved by the other phase (ferrite) as a halo in order to send the composition back to the coupled growth region, where the binary eutectic forms. The last step is the formation of other compounds at the grain boundary. (Author) [pt

  7. Rapid Solidification of AB{sub 5} Hydrogen Storage Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Gulbrandsen-Dahl, Sverre

    2002-01-01

    This doctoral thesis is concerned with rapid solidification of AB{sub 5} materials suitable for electrochemical hydrogen storage. The primary objective of the work has been to characterise the microstructure and crystal structure of the produced AB{sub 5} materials as a function of the process parameters, e.g. the cooling rate during rapid solidification, the determination of which has been paid special attention to. The thesis is divided into 6 parts, of which Part I is a literature review, starting with a short presentation of energy storage alternatives. Then a general review of metal hydrides and their utilisation as energy carriers is presented. This part also includes more detailed descriptions of the crystal structure, the chemical composition and the hydrogen storage properties of AB{sub 5} materials. Furthermore, a description of the chill-block melt spinning process and the gas atomisation process is given. In Part II of the thesis a digital photo calorimetric technique has been developed and applied for obtaining in situ temperature measurements during chill-block melt spinning of a Mm(NiCoMnA1){sub 5} hydride forming alloy (Mm = Mischmetal of rare earths). Compared with conventional colour transmission temperature measurements, this technique offers a special advantage in terms of a high temperature resolutional and positional accuracy, which under the prevailing experimental conditions were found to be {+-}29 K and {+-} 0.1 mm, respectively. Moreover, it is shown that the cooling rate in solid state is approximately 2.5 times higher than that observed during solidification, indicating that the solid ribbon stayed in intimate contact with the wheel surface down to very low metal temperatures before the bond was broken. During this contact period the cooling regime shifted from near ideal in the melt puddle to near Newtonian towards the end, when the heat transfer from the solid ribbon to the wheel became the rate controlling step. In Part III of the

  8. Fractal growth in impurity-controlled solidification in lipid monolayers

    DEFF Research Database (Denmark)

    Fogedby, Hans C.; Sørensen, Erik Schwartz; Mouritsen, Ole G.

    1987-01-01

    A simple two-dimensional microscopic model is proposed to describe solidifcation processes in systems with impurities which are miscible only in the fluid phase. Computer simulation of the model shows that the resulting solids are fractal over a wide range of impurity concentrations and impurity...... diffusional constants. A fractal-forming mechanism is suggested for impurity-controlled solidification which is consistent with recent experimental observations of fractal growth of solid phospholipid domains in monolayers. The Journal of Chemical Physics is copyrighted by The American Institute of Physics....

  9. In-situ solidification cleans up old gas plant site

    International Nuclear Information System (INIS)

    Hatfield, A.D.; Dennis, N.D.

    1995-01-01

    A manufactured gas plant site in Columbus, Georgia, was the location of an environmental cleanup in 1992. Manufactured gas was produced at this site from 1854 to 1931 with the availability of natural gas from a transmission pipeline causing its demise. However, waste products, primarily coal tar from the earlier years of plant operation, remained with the site. In-situ solidification was chosen as the cleanup method. Post monitoring activities show that the project was successful and the site is now a park and a leading part of river front development

  10. Mixed and chelated waste test programs with bitumen solidification

    International Nuclear Information System (INIS)

    Simpson, S.I.; Morris, M.; Vidal, H.

    1988-01-01

    This paper presents the results of bitumen solidification tests on mixed wastes and chelated wastes. The French Atomic Energy Commission (CEA) performed demonstration tests on radioactive wastes contaminated with chelating agents for Associated Technologies, Inc. (ATI). The chelated wastes were produced and concentrated by Commonwealth Edison Co. as a result of reactor decontamination at Dresden Nuclear Station, Unit 1. Law Engineering in Charlotte, N. C. produced samples and performed tests on simulated heavy metal laden radioactive waste (mixed) to demonstrate the quality of the bituminous product. The simulation is intended to represent waste produced at Oak Ridge National Labs operated by Martin-Marietta

  11. Closed solutions to a differential-difference equation and an associated plate solidification problem.

    Science.gov (United States)

    Layeni, Olawanle P; Akinola, Adegbola P; Johnson, Jesse V

    2016-01-01

    Two distinct and novel formalisms for deriving exact closed solutions of a class of variable-coefficient differential-difference equations arising from a plate solidification problem are introduced. Thereupon, exact closed traveling wave and similarity solutions to the plate solidification problem are obtained for some special cases of time-varying plate surface temperature.

  12. Solidification behaviors of a single-crystal superalloy under lateral constraints

    International Nuclear Information System (INIS)

    Zhuangqi Hu; Huaming Wang

    1993-01-01

    The effect of lateral constraints ahead of solidification interface on the solidification behaviors of a newly developed hot corrosion resistant single-crystal nickel-base superalloy was investigated under commercial single-crystal production conditions. The lateral constraints or section variations ahead of solidification front were found to have drastic influences both on the modes of solidification and the profiles of solute segregation. As lateral constraints were imposed ahead of the directionally solidifying interface, the solidification microstructure of the single-crystal superalloy changed suddenly, through a γ/γ' eutectic-free zone which is characterized by an extremely-fine and highly-developed dendrite network, from the original well-branched dendritic structure to a fine cellular-dendrite or regular cell structure, accompanying which the primary arm spacing, the severity of segregation and the amount of microporosity decreased remarkably. The newly formed cellular dendrite or cell structure transforms always gradually to the initial coarse dendrite structure as the lateral constraint is finally released whether gradually or sharply. Moreover, an abnormal porosity zone was readily observed in the initial section beneath and away from the eutectic-free zone. The solidification microstructural changes were attributed to the drastic dynamical changes in local solidification cooling conditions and in momentum transport during solidification due to the presence of lateral constraint

  13. Nucleation and solidification of thin walled ductile iron - Experiments and numerical simulation

    DEFF Research Database (Denmark)

    Pedersen, Karl Martin; Tiedje, Niels Skat

    2005-01-01

    Investigation of solidification of thin walled ductile cast iron has been performed based on experiments and numerical simulation. The experiments were based on temperature and microstructure examination. Results of the experiments have been compared with a 1-D numerical solidification model...

  14. Effects Disposal Condition and Ground Water to Leaching Rate of Radionuclides from Solidification Products

    International Nuclear Information System (INIS)

    Herlan Martono; Wati

    2008-01-01

    Effects disposal condition and ground water to leaching rate of radionuclides from solidification products have been studied. The aims of leaching test at laboratory to get the best composition of solidified products for continuous process or handling. The leaching rate of radionuclides from the many kinds of matrix from smallest to bigger are glass, thermosetting plastic, urea formaldehyde, asphalt, and cement. Glass for solidification of high level waste, thermosetting plastic and urea formaldehyde for solidification of low and intermediate waste, asphalt and cement for solidification of low and intermediate level waste. In shallow land burial, ground water rate is fast, debit is high, and high permeability, so the probability contact between solidification products and ground water is occur. The pH of ground water increasing leaching rate, but cation in the ground water retard leaching rate. Effects temperature radiation and radiolysis to solidification products is not occur. In the deep repository, ground water rate is slow, debit is small, and low permeability, so the probability contact between solidification products and ground water is very small. There are effect cooling time and distance between pits to rock temperature. Alfa radiation effects can be occur, but there is no contact between solidification products and ground water, so that there is not radiolysis. (author)

  15. Modelling of solidification processing and continuous strip casting for copper-base alloys

    Energy Technology Data Exchange (ETDEWEB)

    Mahmoudi, Jafar [Royal Inst. of Tech., Stockholm (Sweden). Dept. of Materials Processing

    2000-04-01

    An experimental and numerical study was carried out to investigate the solidification process in a copper continuous strip casting process. Heat flow and solidification process has been experimentally studied. Cooling curves during solidification were registered using a thermocouple of type K connected to a data acquisition system. Temperature measurements in the mould and cooling water were also performed. The numerical model considers a generalized set of mass, momentum and heat equations that is valid for the solid, liquid and solidification interval in the cast. A k-{epsilon} turbulence model, produced with the commercial program CFX, is used to analyse the solidification process of pure copper in the mould region of the caster. The fluid flow, temperature and heat flux distributions in the mould region of the caster were computed. The shape and location of the solidification front were also determined. The effects of the parameters such as heat transfer coefficient, casting speed, casting temperature, heat of fusion and specific heat on the shape and location of the solidification front and the heat transport at the mould-cast interface were investigated. The predicted temperature and heat flux distributions were compared with experimental measurements, and reasonable agreement was obtained. The solidification behaviour of pure copper and different copper base alloys has been studied. A series of solidification experiments using DTA furnace, mirror furnace and levitation technique were performed on different copper-base alloys. The undercooling, cooling rates of the liquid and the solid states, solidification times and temperatures were evaluated from the curves. The cooling curves for different samples were simulated using a FEM solidification program. It was found that the calculated values of the heat of fusion were much lower than the tabulated ones. The fraction of solid formed before quenching, in the DTA experiments, has been observed to be much higher

  16. Solidification analysis of a centrifugal atomizer using the Al-32.7wt.% Cu alloy

    Energy Technology Data Exchange (ETDEWEB)

    Osborne, Matthew G. [Iowa State Univ., Ames, IA (United States)

    1998-02-23

    A centrifugal atomizer (spinning disk variety) was designed and constructed for the production of spherical metal powders, 100-1,000 microns in diameter in an inert atmosphere. Initial atomization experiments revealed the need for a better understanding of how the liquid metal was atomized and how the liquid droplets solidified. To investigate particle atomization, Ag was atomized in air and the process recorded on high-speed film. To investigate particle solidification, Al-32.7 wt.% Cu was atomized under inert atmosphere and the subsequent particles were examined microscopically to determine solidification structure and rate. This dissertation details the experimental procedures used in producing the Al-Cu eutectic alloy particles, examination of the particle microstructures, and determination of the solidification characteristics (e.g., solidification rate) of various phases. Finally, correlations are proposed between the operation of the centrifugal atomizer and the observed solidification spacings.

  17. Choosing solidification or vitrification for low-level radioactive and mixed waste treatment

    International Nuclear Information System (INIS)

    Gimpel, R.F.

    1992-01-01

    Solidification (making concrete) and vitrification (making glass) are frequently the treatment methods recommended for treating inorganic or radioactive wastes. Solidification is generally perceived as the most economical treatment method. Whereas, vitrification is considered (by many) as the most effective of all treatment methods. Unfortunately, vitrification has acquired the stigma that it is too expensive to receive further consideration as an alternative to solidification in high volume treatment applications. Ironically, economic studies, as presented in this paper, show that vitrification may be more competitive in some high volume applications. Ex-situ solidification and vitrification are the competing methods for treating in excess of 450 000m 3 of low-level radioactive and mixed waste at the Fernald Environmental Management Project (FEMP or simply, Fernald) located near Cincinnati, Ohio. This paper summarizes how Fernald is choosing between solidification and vitrification as the primary waste treatment method

  18. Choosing solidification or vitrification for low-level radioactive and mixed waste treatment

    International Nuclear Information System (INIS)

    Gimpel, R.F.

    1992-01-01

    Solidification (making concrete) and vitrification (making glass) are frequently the treatment methods recommended for treating inorganic or radioactive wastes. Solidification is generally perceived as the most economical treatment method. Whereas, vitrification is considered (by many) as the most effective of all treatment methods. Unfortunately, vitrification has acquired the stigma that it is too expensive to receive further consideration as an alternative to solidification in high volume treatment applications. Ironically, economic studies, as presented in this paper, show that vitrification may be more competitive in some high volume applications. Ex-situ solidification and vitrification are the competing methods for treating in excess of 450,000 m 3 of low-level radioactive and mixed waste at the Fernald Environmental Management Project (FEMP or simply, Fernald) located near Cincinnati, Ohio. This paper summarized how Fernald is choosing between solidification and vitrification as the primary waste treatment method

  19. A Review of Permanent Magnet Stirring During Metal Solidification

    Science.gov (United States)

    Zeng, Jie; Chen, Weiqing; Yang, Yindong; Mclean, Alexander

    2017-12-01

    Rather than using conventional electromagnetic stirring (EMS) with three-phase alternating current, permanent magnet stirring (PMS), based on the use of sintered NdFeB material which has excellent magnetic characteristics, can be employed to generate a magnetic field for the stirring of liquid metal during solidification. Recent experience with steel casting indicates that PMS requires less than 20 pct of the total energy compared with EMS. Despite the excellent magnetic density properties and low power consumption, this relatively new technology has received comparatively little attention by the metal casting community. This paper reviews simulation modeling, experimental studies, and industrial trials of PMS conducted during recent years. With the development of magnetic simulation software, the magnetic field and associated flow patterns generated by PMS have been evaluated. Based on the results obtained from laboratory experiments, the effects of PMS on metal solidification structures and typical defects such as surface pinholes and center cavities are summarized. The significance of findings obtained from trials of PMS within the metals processing sector, including the continuous casting of steel, are discussed with the aim of providing an overview of the relevant parameters that are of importance for further development and industrial application of this innovative technology.

  20. Containerless solidification of undercooled oxide and metallic eutectic melts

    International Nuclear Information System (INIS)

    Li Mingjun; Nagashio, Kosuke; Kuribayashi, Kazuhiko

    2004-01-01

    A high-speed video was employed to monitor the in situ recalescence of undercooled oxide Al 2 O 3 -36.8 at.% ZrO 2 and metallic Ni-18.7 at.% Sn eutectics that were processed on an aero-acoustic levitator and an electromagnetic levitator, respectively. For the oxide eutectic, the entire sample becomes brighter and brighter without any clear recalescence front during spontaneous crystallization. When the sample was seeded at desired undercoolings, crystallization started from the seeding point and then spread through the entire sample. Microstructures of the oxide solidified via both the spontaneous crystallization and external seeding consist of many independent eutectic colonies at the sample surface, indicating that copious nucleation takes place regardless of melt undercooling and solidification mode. For the metallic eutectics, two kinds of recalescence are visualized. The surface and cross sectional microstructures reveal that copious nucleation is also responsible for the formation of independent eutectic colonies distributing within the entire sample. It is not possible to measure the growth velocity of a single eutectic colony using optical techniques under the usual magnification. The conventional nucleation concept derived from single-phase alloys may not be applicable to the free solidification of the undercooled double-phase oxide and metallic eutectic systems

  1. Halo Formation During Solidification of Refractory Metal Aluminide Ternary Systems

    Science.gov (United States)

    D'Souza, N.; Feitosa, L. M.; West, G. D.; Dong, H. B.

    2018-02-01

    The evolution of eutectic morphologies following primary solidification has been studied in the refractory metal aluminide (Ta-Al-Fe, Nb-Al-Co, and Nb-Al-Fe) ternary systems. The undercooling accompanying solid growth, as related to the extended solute solubility in the primary and secondary phases can be used to account for the evolution of phase morphologies during ternary eutectic solidification. For small undercooling, the conditions of interfacial equilibrium remain valid, while in the case of significant undercooling when nucleation constraints occur, there is a departure from equilibrium leading to unexpected phases. In Ta-Al-Fe, an extended solubility of Fe in σ was observed, which was consistent with the formation of a halo of μ phase on primary σ. In Nb-Al-Co, a halo of C14 is formed on primary CoAl, but very limited vice versa. However, in the absence of a solidus projection it was not possible to definitively determine the extended solute solubility in the primary phase. In Nb-Al-Fe when nucleation constraints arise, the inability to initiate coupled growth of NbAl3 + C14 leads to the occurrence of a two-phase halo of C14 + Nb2Al, indicating a large undercooling and departure from equilibrium.

  2. Solidification treatment of thiophene and BTEX contaminated soils

    International Nuclear Information System (INIS)

    Zarlinski, S.J.; Kingham, N.W.; Blevins, J.

    1995-01-01

    Contamination at the McColl Superfund Site, located in Fullerton, California, is due to the disposal, in pits, of spent sulfuric acid sludge from the production of aviation fuel. A treatability study was performed to evaluate the electiveness of in situ solidification treatment of materials contaminated with high concentrations of benzene, toluene, ethylbenzene, and xylenes (BTEX), as well as thiophene and other organic compounds. The contaminated materials were extremely acidic (pH<1) and had high organic and sulfur contents of greater than 70 percent and 10 percent, respectively. A total of 150 mixtures were screened to evaluate the effectiveness of 15 reagents. Based on the preliminary screening results, six mixtures were selected as being the most effective at treating the contaminated materials. Comprehensive evaluations of the candidate mixtures included (1) quantitative glovebag volatilization studies, (2) chemical characterization of the treated materials, (3) strength characterizations at multiple cure times of up to 60 days, (4) emissions monitoring of the treated materials at cure times of 7 and 14 days, and (5) the evaluation of oxidation reagents for treatment of the thiophene contamination. The treatability study demonstrated that solidification treatment is an effective alternative for remediation of the thiophene and BTEX contaminated materials

  3. Wax solidification of drying agents containing tritiated water

    International Nuclear Information System (INIS)

    Mishikawa, M.; Kido, H.

    1984-01-01

    It is necessary to immobilize the tritium not to give any impact on the environmental biosphere because tritium may give profound effects in the metabolic pathway. One of the most probable methods of immobilizing tritium would be incorporation of tritiated water in solid forms. Any drying or dehydration technique would be effective in a tritium cleanup system for off-gas streams containing tritium or tritiated water. Commonly used drying agents such as activated alumina, silica gel, molecular sieves and calcium sulfate are of value for removal of water vapour from air or other gases. For long term tritium storage, however, these adsorptive materials should be enveloped to prevent contact with water or water vapour because the rate of leaching, evaporation or diffusion of tritium from these porous materials is so large. The beeswax solidification method of the packed bed of drying agents adsorbing tritiated water is developed in this study, where the wax solidification procedure is performed by pouring the melt of wax into the void space of the packed bed of the drying agents and successive gradual cooling. The observed values of diffusivity or permeability of tritium in the wax solidified materials are about one-thousandth of those obtained for the cement block. Effect of coating on the rate of leaching is also discussed

  4. Search for a solute-drag effect in dendritic solidification

    International Nuclear Information System (INIS)

    Eckler, K.; Herlach, D.M.; Aziz, M.J.

    1994-01-01

    The authors report the results of an indirect experimental test for the solute-drag effect in alloy solidification by fitting the data of Eckler et.al. for Ni-B dendrite tip velocities vs undercooling to models in several ways. The unknown equilibrium partition coefficient, k e , was varied as a fitting parameter. When they combine the dendrite growth model of Boettinger et al. with the Continuous Growth Model (CGM) of Aziz and Kaplan with solute drag, they cannot fit the data for any value of k e . When they combine dendrite growth theory with the CGM without solute drag, they obtain a reasonable fit to the data for k e = 4 x 10 -6 . When they combine dendrite growth theory with a new partial-solute-drag interpolation between the with-solute-drag and the without-solute-drag versions of the CGM, they obtain a still better fit to the data for k e = 2.8 x 10 - 4. This result points out the possibility of partial solute-drag during solidification and the importance of an independent determination of k e in order to distinguish between models

  5. Simulation of spreading with solidification: assessment synthesis of Thema code

    Energy Technology Data Exchange (ETDEWEB)

    Spindler, B.; Veteau, J.M. [CEA Grenoble, Direction de l' Energie Nucleaire, Dept. de Technologie Nucleaire, Service d' Etudes Thermohydrauliques et Technologiques, 38 (France)

    2004-07-01

    After a presentation of the models included in THEMA code, which simulates the spreading of a fluid with solidification, the whole assessment calculations are presented. The first series concerns the comparison with analytical or numerical solutions: dam break, conduction for the heat transfer in the substrate, crust growth. The second series concerns the comparison with the CORINE isothermal tests (simulating fluid at low temperature). The third series concerns the CORINE tests with heat transfer. The fourth series concerns the tests with simulating materials at medium or high temperature (RIT, KATS). The fifth series concerns the tests with prototypical materials (COMAS, FARO, VULCANO). Finally the blind simulations of the ECOKATS tests are presented. All the calculations are performed with the same physical models (THEMA version 2.5), without any variable tuning parameter according to the test under consideration. Sensitivity studies concern the influence of the viscosity model in the solidification interval, and for the tests with prototypical materials the inlet temperature and the solid fraction. The relative difference between the calculated and measured spreading areas is generally less than 20 % except for the test with prototypical materials, for which the assessment is not easy due to the large experimental uncertainties. The level of validation of THEMA is considered as satisfactory, taking into account the required accuracy. (authors)

  6. Crystallographic investigation of grain selection during initial solidification

    International Nuclear Information System (INIS)

    Esaka, H; Shinozuka, K; Kataoka, Y

    2016-01-01

    Normally, macroscopic solidified structure consists of chill, columnar and equiaxed zones. In a chill zone, many fine grains nucleate on the mold surface and grow their own preferred growth direction. Only a few of them continue to grow because of grain selection. In order to understand the grain selection process, crystallographic investigation has been carried out in the zone of initial solidification in this study. 10 g of Al-6 wt%Si alloy was melted at 850 °C and poured on the thick copper plate. Longitudinal cross section of the solidified shell was observed by a SEM and analyzed by EBSD. The result of EBSD mapping reveals that crystallographic orientation was random in the range of initial solidification. Further, some grains are elongated along their <100> direction. Columnar grains, whose growth directions are almost parallel to the heat flow direction, develop via grain selection. Here, a dendrite whose growth direction is close to the heat flow direction overgrows the other dendrite whose growth direction is far from the heat flow direction. However, sometimes we observed that dendrite, whose zenith angle is large, overgrew the other dendrite. It can be deduced that the time of nucleation on the mold surface is not constant. (paper)

  7. The solidification behavior of dilute aluminium-scandium alloys

    International Nuclear Information System (INIS)

    Norman, A.F.; Prangnell, P.B.; McEwen, R.S.

    1998-01-01

    The solidification behavior of dilute Sc containing Al alloys has been investigated. In binary Al-Sc alloys, Sc additions greater than the eutectic composition (0.55 wt%) were found to produce a remarkable refinement in the grain size of aluminum castings, of two orders of magnitude, due to the formation of the primary Al 3 Sc intermetallic phase during solidification. The refinement in grain size only occurred in hypereutectic compositions and was shown to be far greater than can be achieved by conventional Al grain refiners. Grain refinement by the addition of Sc is accompanied by a change in growth morphology from dendritic, in the large unrefined grains, to fine spherical grains with a divorced eutectic appearing on the grain boundaries in the refined castings. Similar levels of refinement were observed in Al-Sc-Zr and Al-Cu-Sc alloys. In the latter, a change in the segregation behavior of Cu was observed, from a strongly interdendritic segregation pattern to a more homogeneous distribution. The supersaturated Al-Sc solid solution can decompose via a discontinuous precipitation reaction to form coherent rod-like precipitates of the L1 2 Al 3 Sc phase

  8. Modeling of columnar and equiaxed solidification of binary mixtures

    International Nuclear Information System (INIS)

    Roux, P.

    2005-12-01

    This work deals with the modelling of dendritic solidification in binary mixtures. Large scale phenomena are represented by volume averaging of the local conservation equations. This method allows to rigorously derive the partial differential equations of averaged fields and the closure problems associated to the deviations. Such problems can be resolved numerically on periodic cells, representative of dendritic structures, in order to give a precise evaluation of macroscopic transfer coefficients (Drag coefficients, exchange coefficients, diffusion-dispersion tensors...). The method had already been applied for a model of columnar dendritic mushy zone and it is extended to the case of equiaxed dendritic solidification, where solid grains can move. The two-phase flow is modelled with an Eulerian-Eulerian approach and the novelty is to account for the dispersion of solid velocity through the kinetic agitation of the particles. A coupling of the two models is proposed thanks to an original adaptation of the columnar model, allowing for undercooling calculation: a solid-liquid interfacial area density is introduced and calculated. At last, direct numerical simulations of crystal growth are proposed with a diffuse interface method for a representation of local phenomena. (author)

  9. Simulation of spreading with solidification: assessment synthesis of Thema code

    International Nuclear Information System (INIS)

    Spindler, B.; Veteau, J.M.

    2004-01-01

    After a presentation of the models included in THEMA code, which simulates the spreading of a fluid with solidification, the whole assessment calculations are presented. The first series concerns the comparison with analytical or numerical solutions: dam break, conduction for the heat transfer in the substrate, crust growth. The second series concerns the comparison with the CORINE isothermal tests (simulating fluid at low temperature). The third series concerns the CORINE tests with heat transfer. The fourth series concerns the tests with simulating materials at medium or high temperature (RIT, KATS). The fifth series concerns the tests with prototypical materials (COMAS, FARO, VULCANO). Finally the blind simulations of the ECOKATS tests are presented. All the calculations are performed with the same physical models (THEMA version 2.5), without any variable tuning parameter according to the test under consideration. Sensitivity studies concern the influence of the viscosity model in the solidification interval, and for the tests with prototypical materials the inlet temperature and the solid fraction. The relative difference between the calculated and measured spreading areas is generally less than 20 % except for the test with prototypical materials, for which the assessment is not easy due to the large experimental uncertainties. The level of validation of THEMA is considered as satisfactory, taking into account the required accuracy. (authors)

  10. Experimental investigation of sulphur isotope partitioning during outgassing of hydrogen sulphide from diluted aqueous solutions and seawater.

    Science.gov (United States)

    Baune, Claudia; Bottcher, Michael E

    2010-12-01

    The diffusion of hydrogen sulphide across the sediment-water interface and subsequent liberation to the atmosphere may occur in iron-deficient coastal marine environments with enhanced microbial activity in surface sediments and corresponding accumulation of dissolved H2S in near-surface pore waters. The involvement of analogue processes in periods of global mass extinctions during Earth's history (e.g. at the Permian-Triassic boundary) is currently in discussion [L.R. Kump, A. Pavlov, and M. Arthur,Massive Release of Hydrogen Sulfide to the Surface Ocean and Atmosphere During Intervals of Oceanic Anoxia, Geology 33, 397 (2005)]. The outgassing of H₂S is associated with a fractionation of the stable sulphur isotopes, which has so far only been investigated experimentally at selected acidic and neutral pH values, and no experiments with seawater had been carried out. In this communication, we report on sulphur isotope fractionation that takes place during the experimental degassing of H₂S from aqueous solution by an inert gas (N₂) at 21 °C. Experiments were conducted in the pH range between 2.6 and 10.8, corresponding to the dominance fields of dissolved hydrogen sulphide (H₂S(aq)), bisulphide (HS-(aq)), and mixtures of both sulphide species. Overall isotope enrichment factors between -1.6 and +3.0‰ were observed, with the residual dissolved sulphide being enriched or depleted in ³⁴S compared to the liberated H₂S at low and high pH values, respectively. The difference in the low and high pH isotope fractionation effects can be explained by isotope exchange between H₂S(aq) and HS-(aq) [B. Fry, H. Gest, and J.M. Hayes, Sulfur Isotope Effects Associated with Protonation of HS- and Volatilization of H₂S, Chem. Geol. (Isot. Geosci. Sec.) 58, 253 (1986); R. Geßler and K. von Gehlen, Investigation of Sulfur Isotope Fractionation Between H2S Gas and Aqueous Solutions, Fresenius J. Anal. Chem. 324, 130 (1986)] followed by the subsequent transfer of H

  11. Modeling of columnar and equiaxed solidification of binary mixtures; Modelisation de la solidification colonnaire et equiaxe de melanges binaires

    Energy Technology Data Exchange (ETDEWEB)

    Roux, P

    2005-12-15

    This work deals with the modelling of dendritic solidification in binary mixtures. Large scale phenomena are represented by volume averaging of the local conservation equations. This method allows to rigorously derive the partial differential equations of averaged fields and the closure problems associated to the deviations. Such problems can be resolved numerically on periodic cells, representative of dendritic structures, in order to give a precise evaluation of macroscopic transfer coefficients (Drag coefficients, exchange coefficients, diffusion-dispersion tensors...). The method had already been applied for a model of columnar dendritic mushy zone and it is extended to the case of equiaxed dendritic solidification, where solid grains can move. The two-phase flow is modelled with an Eulerian-Eulerian approach and the novelty is to account for the dispersion of solid velocity through the kinetic agitation of the particles. A coupling of the two models is proposed thanks to an original adaptation of the columnar model, allowing for undercooling calculation: a solid-liquid interfacial area density is introduced and calculated. At last, direct numerical simulations of crystal growth are proposed with a diffuse interface method for a representation of local phenomena. (author)

  12. The correlation between composition, structure and properties of high-level waste solidification products

    International Nuclear Information System (INIS)

    Neumann, L.; Vojtech, O.; Santarova, M.; Stejskal, I.; Gulinskij, V.

    1977-01-01

    The final product of a high-level liquid waste solidification process must meet a number of quantitative criteria. The necessary data can be obtained by direct measurement of certain parameters of the product (leachability of important radionuclides from the basic matrix, total solubility of the final product, thermal conductivity, mechanical properties, the temperature dependence of viscosity, etc.). Some insight can also be obtained on the basis of a profound analysis of micro- and macrostructure of the solid product. Detailed knowledge of the structure makes it easier to evaluate the final product. In this paper an effort is made to find a relationship between composition and structure of the system and the properties of the product obtained under the specific conditions of the process. The results are demonstrated using a phosphate matrix in which fission products and corrosion products are included in a wide range of concentrations. For analysis of the structure properties, X-ray diffraction, microscopic and electron probe microanalysis (back-scattered electrons and characteristic X-radiation detection) have been used. Using standard methods, the hydrolytical resistance of the product and the selective leachability of caesium, strontium and rare-earth ions have been measured. The results obtained so far have confirmed the usefulness of structure analysis as a parallel method for product evaluation in the development of the process and probably also for large-scale application. (author)

  13. Disaster forming reasons on fire explosion at an asphalt solidification processing facility

    International Nuclear Information System (INIS)

    Hasegawa, Kazutoshi; Li Yongfu; Sun Jinhua

    2002-01-01

    Disaster forming reasons on fire explosion accident at an asphalt solidification processing facility of the Power Reactor and Nuclear Fuel Development Corporation formed on 1997 was elucidated. Mixture of salts composing of nitrates, nitrites, and so on with asphalt was filled into a drum at about 180 centigrade, and generated disaster during its natural cooling after about 20 hours. Its reason consisted in change of production condition to make liquid wastes of batches 29 and 30 producing the mixture to contain about 7.7 g/L of salts and liquid wastes supplying rate to reduce to about 160 mL/h. The liquid wastes were mixed with asphalt heated to temperature of about 250 centigrade, when it contained a lot of NaHCO 3 into the salts particles on filling the mixture because moisture was evaporated more rapidly under pressure of phosphates based on the change of production condition. NaHCO 3 directly decomposed to make the salts particles porous and to form a weak redox reaction based on boundary reaction appearing at temperature range from 160 to 200 centigrades. By this reaction, the mixture filled into drum generated thermal accumulation to fire the mixture. (G.K.)

  14. Pressure-jump induced rapid solidification of melt: a method of preparing amorphous materials

    Science.gov (United States)

    Liu, Xiuru; Jia, Ru; Zhang, Doudou; Yuan, Chaosheng; Shao, Chunguang; Hong, Shiming

    2018-04-01

    By using a self-designed pressure-jump apparatus, we investigated the melt solidification behavior in rapid compression process for several kinds of materials, such as elementary sulfur, polymer polyether-ether-ketone (PEEK) and poly-ethylene-terephthalate, alloy La68Al10Cu20Co2 and Nd60Cu20Ni10Al10. Experimental results clearly show that their melts could be solidified to be amorphous states through the rapid compression process. Bulk amorphous PEEK with 24 mm in diameter and 12 mm in height was prepared, which exceeds the size obtained by melt quenching method. The bulk amorphous sulfur thus obtained exhibited extraordinarily high thermal stability, and an abnormal exothermic transition to liquid sulfur was observed at around 396 K for the first time. Furthermore, it is suggested that the glass transition pressure and critical compression rate exist to form the amorphous phase. This approach of rapid compression is very attractive not only because it is a new technique of make bulk amorphous materials, but also because novel properties are expected in the amorphous materials solidified by the pressure-jump within milliseconds or microseconds.

  15. Characterization of polymer-modified cement as a solidification agent for the radwaste

    International Nuclear Information System (INIS)

    Ji, Young-Yong; Kwak, Kyung-Kil; Hong, Dae-Seok; Ryu, Woo-Seog

    2012-01-01

    Highlights: ► Polymer-modified cement (PMC) by modification with water-based resins. ► Determination of the optimized polymer content. ► Evaluation of the improved chemical resistance of the PMC. ► Decrease of the amount of ions released into the demineralized water. ► Highly improved property for the nuclide diffusivity at the Co-60. - Abstract: Polymer-modified cement can be produced by partially replacing cement hydrate binders in ordinary Portland cement with polymeric compounds. It is known that the addition of the polymer to the cement paste leads to improved quality, which would be expected to have a high chemical resistance. In order to investigate the application as a solidification agent for the radwaste, polymer-modified cement specimens, by modification with water-based resins, were prepared according to the polymer content from 0% to 30%. The optimized polymer content in the cement pastes was then determined through the compressive strength and the porosity test. Finally, the improved chemical resistance of the polymer-modified cement with the optimized polymer content was evaluated by the thermal cycling, the immersion, and the leaching tests. From the test results, the amount of ions released into the water showed lower values of about 20% at the polymer-modified cement. Especially, a highly improved nuclide diffusivity of Co-60 was observed in the polymer-modified cement.

  16. Immobilisation/solidification of hazardous toxic waste in cement matrices

    Directory of Open Access Journals (Sweden)

    Macías, A.

    1999-06-01

    Full Text Available Immobilization and solidification of polluting waste, introduced into the industrial sector more than 20 years ago, and throughout last 10 years is being the object of a growing interest for engineers and environment scientists, has become a remarkable standardized process for treatment and management of toxic and hazardous liquid wastes, with special to those containing toxic metals. Experimental monitorization of the behaviour of immobilized waste by solidification and stabilisation in life time safe deposits is not possible, reason why it is essential to develop models predicting adequately the behaviour of structures that have to undergo a range of conditions simulating the environment where they are to be exposed. Such models can be developed only if the basic physical and chemical properties of the system matrix/solidifying-waste are known. In this work immobilization/solidification systems are analyzed stressing out the formulation systems based on Portland cement. Finally, some examples of the results obtained from the study of interaction of specific species of wastes and fixation systems are presented.

    La inmovilización y solidificación de residuos contaminantes, implantada en el sector comercial desde hace más de 20 años y que desde hace diez es objeto de creciente interés por parte de ingenieros y científicos medioambientales, se ha convertido en un proceso estandarizado único para el tratamiento y gestión de residuos tóxicos y peligrosos líquidos y, en especial, de los que contienen metales pesados. La monitorización experimental del comportamiento de un residuo inmovilizado por solidificación y estabilización en el tiempo de vida de un depósito de seguridad no es posible, por lo que es imprescindible desarrollar modelos que predigan satisfactoriamente el comportamiento del sistema bajo un rango representativo de condiciones del entorno de exposición. Tales modelos sólo pueden ser desarrollados si se

  17. Effect of Surface Tension Anisotropy and Welding Parameters on Initial Instability Dynamics During Solidification: A Phase-Field Study

    Science.gov (United States)

    Yu, Fengyi; Wei, Yanhong

    2018-05-01

    The effects of surface tension anisotropy and welding parameters on initial instability dynamics during gas tungsten arc welding of an Al-alloy are investigated by a quantitative phase-field model. The results show that the surface tension anisotropy and welding parameters affect the initial instability dynamics in different ways during welding. The surface tension anisotropy does not influence the solute diffusion process but does affect the stability of the solid/liquid interface during solidification. The welding parameters affect the initial instability dynamics by varying the growth rate and thermal gradient. The incubation time decreases, and the initial wavelength remains stable as the welding speed increases. When welding power increases, the incubation time increases and the initial wavelength slightly increases. Experiments were performed for the same set of welding parameters used in modeling, and the results of the experiments and simulations were in good agreement.

  18. Measuring device for weight of glass of glass solidification product to be charged

    International Nuclear Information System (INIS)

    Yasutake, Nobuhiro; Arai, Masaki; Akashi, Ken-ichi

    1998-01-01

    The present invention provides a device for accurately calculating the weight of molten glass to be charged during manufacturing glass solidification products of radioactive liquid wastes. Namely, a discharge nozzle at the lower end of a glass melting furnace and an upper end of a vessel for glass solidification materials are connected by a connecting device extensible vertically in a cylindrical shape. Molten glasses are flown down by way of the connecting device and filled into the vessel for solidification products. A first scale is constituted so as to measure the weight of load, and the vessel for solidification products are loaded. A second scale is constituted so as to measure the own weight and a weight of load, and is interposed between a flange at the circumference of a charging port and the lower end of the connecting device, and has an opening for flowing down the molten glass at the central portion. With such a constitution, the first scale can weigh the total of the weight of molten glass charged to the vessel for solidification products, the weight of the vessel for solidification products, the counterforce from the connecting device and the weight of the second scale. If the measured value of the secondary scale and the weight of the vessel for solidification products are subtracted from the former value, the weight of the charged molten glass can be determined. (I.S.)

  19. Directional Solidification and Liquidus Projection of the Sn-Co-Cu System

    Science.gov (United States)

    Chen, Sinn-Wen; Chang, Jui-Shen; Pan, Kevin; Hsu, Chia-Ming; Hsu, Che-Wei

    2013-04-01

    This study investigates the Sn-Co-Cu ternary system, which is of interest to the electronics industry. Ternary Sn-Co-Cu alloys were prepared, their as-solidified microstructures were examined, and their primary solidification phases were determined. The primary solidification phases observed were Cu, Co, Co3Sn2, CoSn, CoSn2, Cu6Sn5, Co3Sn2, γ, and β phases. Although there are ternary compounds reported in this ternary system, no ternary compound was found as the primary solidification phase. The directional solidification technique was applied when difficulties were encountered using the conventional quenching method to distinguish the primary solidification phases, such as Cu6Sn5, Cu3Sn, and γ phases. Of all the primary solidification phases, the Co3Sn2 and Co phases have the largest compositional regimes in which alloys display them as the primary solidification phases. There are four class II reactions and four class III reactions. The reactions with the highest and lowest reaction temperatures are both class III reactions, and are L + CoSn2 + Cu6Sn5 = CoSn3 at 621.5 K (348.3 °C) and L + Co3Sn2 + CoSn = Cu6Sn5 at 1157.8 K (884.6 °C), respectively.

  20. The influence of buoyant forces and volume fraction of particles on the particle pushing/entrapment transition during directional solidification of Al/SiC and Al/graphite composites

    Science.gov (United States)

    Stefanescu, Doru M.; Moitra, Avijit; Kacar, A. Sedat; Dhindaw, Brij K.

    1990-01-01

    Directional solidification experiments in a Bridgman-type furnace were used to study particle behavior at the liquid/solid interface in aluminum metal matrix composites. Graphite or siliconcarbide particles were first dispersed in aluminum-base alloys via a mechanically stirred vortex. Then, 100-mm-diameter and 120-mm-long samples were cast in steel dies and used for directional solidification. The processing variables controlled were the direction and velocity of solidification and the temperature gradient at the interface. The material variables monitored were the interface energy, the liquid/particle density difference, the particle/liquid thermal conductivity ratio, and the volume fraction of particles. These properties were changed by selecting combinations of particles (graphite or silicon carbide) and alloys (Al-Cu, Al-Mg, Al-Ni). A model which considers process thermodynamics, process kinetics (including the role of buoyant forces), and thermophysical properties was developed. Based on solidification direction and velocity, and on materials properties, four types of behavior were predicted. Sessile drop experiments were also used to determine some of the interface energies required in calculation with the proposed model. Experimental results compared favorably with model predictions.

  1. Polymer solidification of mixed wastes at the Rocky Flats Plant

    International Nuclear Information System (INIS)

    Faucette, A.M.; Logsdon, B.W.; Lucerna, J.J.; Yudnich, R.J.

    1994-01-01

    The Rocky Flats Plant is pursuing polymer solidification as a viable treatment option for several mixed waste streams that are subject to land disposal restrictions within the Resource Conservation and Recovery Act provisions. Tests completed to date using both surrogate and actual wastes indicate that polyethylene microencapsulation is a viable treatment option for several mixed wastes at the Rocky Flats Plant, including nitrate salts, sludges, and secondary wastes such as ash. Treatability studies conducted on actual salt waste demonstrated that the process is capable of producing waste forms that comply with all applicable regulatory criteria, including the Toxicity Characteristic Leaching Procedure. Tests have also been conducted to evaluate the feasibility of macroencapsulating certain debris wastes in polymers. Several methods and plastics have been tested for macroencapsulation, including post-consumer recycle and regrind polyethylene

  2. Solidification/stabilization of dredged marine sediments for road construction.

    Science.gov (United States)

    Wang, Dong Xing; Abriak, Nor Edine; Zentar, Rachid; Xu, WeiYa

    2012-01-01

    Cement/lime-based solidification is an environmentally sound solution for the management of dredged marine sediments, instead of traditional solutions such as immersion. Based on the mineralogical composition and physical characteristics of Dunkirk sediments, the effects of cement and lime are assessed through Atterberg limits, modified Proctor compaction, unconfined compressive strength and indirect tensile strength tests. The variation of Atterberg limits and the improvement in strength are discussed at different binder contents. The potential of sediments solidified with cement or lime for road construction is evaluated through a proposed methodology from two aspects: I-CBR value and material classification. The test results show the feasibility of solidified dredged sediments for beneficial use as a material in road construction. Cement is superior to lime in terms of strength improvement, and adding 6% cement is an economic and reasonable method to stabilize fine sediments.

  3. Solidification/stabilization of technetium in cement-based grouts

    International Nuclear Information System (INIS)

    Gilliam, T.M.; Bostick, W.D.; Spence, R.D.; Shoemaker, J.L.

    1990-01-01

    Mixed low-level radioactive and chemically hazardous process treatment wastes from the Portsmouth Gaseous Diffusion Plant are stabilized by solidification in cement-based grouts. Conventional portland cement and fly ash grouts have been shown to be effective for retention of hydrolyzable metals (e.g., lead, cadmium, uranium and nickel) but are marginally acceptable for retention of radioactive Tc-99, which is present in the waste as the highly mobile pertechnate anion. Addition of ground blast furnace slag to the grout is shown to reduce the leachability of technetium by several orders of magnitude. The selective effect of slag is believed to be due to its ability to reduce Tc(VII) to the less soluble Tc(IV) species. 12 refs., 4 tabs

  4. Solidification structure and abrasion resistance of high chromium white irons

    Science.gov (United States)

    Doğan, Ö. N.; Hawk, J. A.; Laird, G.

    1997-06-01

    Superior abrasive wear resistance, combined with relatively low production costs, makes high Cr white cast irons (WCIs) particularly attractive for applications in the grinding, milling, and pumping apparatus used to process hard materials. Hypoeutectic, eutectic, and hypereutectic cast iron compositions, containing either 15 or 26 wt pct chromium, were studied with respect to the macrostructural transitions of the castings, solidification paths, and resulting microstructures when poured with varying superheats. Completely equiaxed macrostructures were produced in thick section castings with slightly hypereutectic compositions. High-stress abrasive wear tests were then performed on the various alloys to examine the influence of both macrostructure and microstructure on wear resistance. Results indicated that the alloys with a primarily austenitic matrix had a higher abrasion resistance than similar alloys with a pearlitic/bainitic matrix. Improvement in abrasion resistance was partially attributed to the ability of the austenite to transform to martensite at the wear surface during the abrasion process.

  5. Solidification of metal oxide from electrokinetic-electrodialytic decontamination

    Energy Technology Data Exchange (ETDEWEB)

    Koo, Daeseo; Park, Uk-Ryang; Kim, Gye-Nam; Kim, Seung-Soo; Moon, Jei-Kwon [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2015-05-15

    Electrokinectic-electrodialytic decontamination technology reduced 80% of the concentration of the uranium soil waste to below the concentration of self-disposal. After conducting electrokinectic-electrodialytic decontamination, more than 10% of the remainder of radioactive waste from the cathodes of electrokinectic-electrodialytic equipment were produced. To dispose of such waste, it is necessary to solidify second radioactive waste owing to the requirements of radioactive waste from public corporations. In this study, a solidification experiment was carried out using a polymer. At first, a sampling of second radioactive waste was conducted. Then, second radioactive waste and a polymer were mixed. Third, the solidified state between the second radioactive waste and polymer was checked. In our next study, an experiment for the requirements of a public radioactive waste corporation will be conducted.

  6. UJV line for research into radioactive wastes solidification

    International Nuclear Information System (INIS)

    Neumann, L.; Feist, I.; Kepak, F.; Nachmilner, L.; Napravnik, J.; Novak, M.; Pecak, V.; Vojtech, O.

    1985-01-01

    An experimental line with a capacity of 0.01 m 3 /h was developed and built for research of the solidification of liquid radioactive wastes at the Nuclear Research Institute. The line allows the research and pilot plant testing of processes based on vitrification but also on other procedures including calcination. It consists of a horizontal calciner, a resistance melting unit, a homogenization device for research into cementation of the calcinate, and equipment for the disposal of gaseous emissions. The facility is provided with a control console which allows remote control and the control of all basic operating parameters. The design of the line allows its eventual completion with other equipment. (Z.M.)

  7. Solidification, processing and properties of ductile cast iron

    DEFF Research Database (Denmark)

    Tiedje, Niels Skat

    2010-01-01

    Ductile cast iron has been an important engineering material in the past 50 years. In that time, it has evolved from a complicated material that required the foundry metallurgist's highest skill and strict process control to being a commonly used material that can easily be produced with modern...... of the latest years of research indicate that ductile cast iron in the future will become a highly engineered material in which strict control of a range of alloy elements combined with intelligent design and highly advanced processing allows us to target properties to specific applications to a much higher...... degree than we have seen previously. It is the aim of the present paper to present ductile iron as a modern engineering material and present the many different possibilities that the material hides. Focus will be on the latest research in solidification and melt treatment. But for completeness...

  8. Radwaste volume reduction and solidification by General Electric

    International Nuclear Information System (INIS)

    Green, T.A.; Weech, M.E.; Miller, G.P.; Eberle, J.W.

    1982-01-01

    Since 1978 General Electric has been actively engaged in developing a volume reduction and solidifcation system or treatment of radwaste generated in commercial nuclear power plants. The studies have been aimed at defining an integrated system that would be directly responsive to the rapid evolving needs of the industry for the volume reduction and solidification of low-level radwaste. The resulting General Electric Volume Reduction System (GEVRS) is an integrated system based on two processes: the first uses azeotropic distillation technology and is called AZTECH, and the second is controlled-air incineration...called INCA. The AZTECH process serves to remove water from concentrated salt solutions, ion exchange resins and filter sludge slurries and then encapsulates the dried solids into a dense plastic product. The INCA unit serves to reduce combustible wastes to ashes suitable for encapsulation into the same plastic product produced by AZTECH

  9. Microprestress - solidification theory for aging and drying creep of concrete

    DEFF Research Database (Denmark)

    Bazant, Zdenek P.; Hauggaard-Nielsen, Anders Boe; Baweja, Sandeep

    1996-01-01

    A new physical theory for the effects of long-term aging and drying on concrete creep is proposed. The previously proposed solidification theory, in which aging is explained and modeled by the volume growth (into the pores of hardened Portland cement paste) of a nonaging viscoelastic constituent...... external load or the macroscopic continuum deformation of concrete can cause only very small changes of the microprestress, such that the response to load is determined by tangential linearization. Relaxation of the microprestress causes the tangential viscosity to increase, which reduces long-term creep....... A decrease of relative humidity in the pores causes (due to changes of capillary tension, surface tension and disjoining pressure) a large increase in the microprestress, which in turn reduces tangential viscosity and thus increases the creep rate. This explains the drying effect (Pickett effect...

  10. Solidification of salt solutions on a horizontal surface

    International Nuclear Information System (INIS)

    Braga, S.L.; Viskanta, R.

    1990-01-01

    The freezing of water-salt solutions on a horizontal wall is investigated experimentally and theoretically. The growth of the solid-liquid region is observed for NaCl - H sub(2)O and N H sub(4)Cl - H sub(2)O systems under different temperature and concentration conditions. A unidirectional mathematical model is used to predict the solidification process. The transport of heat is by diffusion, and convection is absent. The mass diffusion is neglected and the growth of crystal is governed by the transport of heat. In all experiments, the solution salt concentration is smaller than the eutectic composition, and the wall temperature is higher than the eutectic temperature. The predicted temperature and salt concentration profiles, as well as the interface position, are compared with experimental data. (author)

  11. Numerical simulation of freckle formation in directional solidification of binary alloys

    Science.gov (United States)

    Felicelli, Sergio D.; Heinrich, Juan C.; Poirier, David R.

    1992-01-01

    A mathematical model of solidification is presented which simulates the formation of segregation models known as 'freckles' during directional solidification of binary alloys. The growth of the two-phase or dendritic zone is calculated by solving the coupled equations of momentum, energy, and solute transport, as well as maintaining the thermodynamic constraints dictated by the phase diagram of the alloy. Calculations for lead-tin alloys show that the thermosolutal convection in the dendritic zone during solidification can produce heavily localized inhomogeneities in the composition of the final alloy.

  12. Propagative selection of tilted array patterns in directional solidification

    Science.gov (United States)

    Song, Younggil; Akamatsu, Silvère; Bottin-Rousseau, Sabine; Karma, Alain

    2018-05-01

    We investigate the dynamics of tilted cellular/dendritic array patterns that form during directional solidification of a binary alloy when a preferred-growth crystal axis is misoriented with respect to the temperature gradient. In situ experimental observations and phase-field simulations in thin samples reveal the existence of a propagative source-sink mechanism of array spacing selection that operates on larger space and time scales than the competitive growth at play during the initial solidification transient. For tilted arrays, tertiary branching at the diverging edge of the sample acts as a source of new cells with a spacing that can be significantly larger than the initial average spacing. A spatial domain of large spacing then invades the sample propagatively. It thus yields a uniform spacing everywhere, selected independently of the initial conditions, except in a small region near the converging edge of the sample, which acts as a sink of cells. We propose a discrete geometrical model that describes the large-scale evolution of the spatial spacing profile based on the local dependence of the cell drift velocity on the spacing. We also derive a nonlinear advection equation that predicts the invasion velocity of the large-spacing domain, and sheds light on the fundamental nature of this process. The models also account for more complex spacing modulations produced by an irregular dynamics at the source, in good quantitative agreement with both phase-field simulations and experiments. This basic knowledge provides a theoretical basis to improve the processing of single crystals or textured polycrystals for advanced materials.

  13. Droplet solidification and the potential for steam explosions

    International Nuclear Information System (INIS)

    Epstein, M.; Fauske, H.K.; Luangdilok, W.

    2009-01-01

    It is well known that under certain circumstances a mixture of coarse-hot (molten) drops in water formed from pouring a hot melt into water explodes. This so-called 'steam explosion' is generally believed to involve steam-bubble-collapse-induced fine fragmentation of the melt drops and concomitant water vaporization on a timescale that is short compared with the steam pressure relief time. Motivated by the idea put forth by Okkonen and Sehgal that rapid solidification would render UO 2 -containing (Corium) melt drops stiff and resistant to the steam-bubble-collapse-induced fragmentation required to support an explosion, here we combine solidification theory with an available theory of the stability of thin, submerged crusts subject to acceleration to predict the 'cutoff time' beyond which melt-drop fragmentation is suppressed by crust cover rigidity. Illustration calculations show that the cutoff time for Corium melt drops in water is a fraction of a second and probably shorter than the time it takes to form the explosion-prerequisite-coarse-premixture configuration of melt drops in water, while the opposite is true for the molten aluminum oxide/water system for which the window of opportunity for an explosion is predicted to be several seconds. These theoretical findings are consistent with early experiments that revealed molten uranium oxide or Corium pours into water to be non-explosive and that produced steam explosions upon pouring molten aluminum oxide into water. Also in this paper, the recent TROI Corium/water interaction experiments are examined and it is concluded that they do not contravene the earlier experimental observations that the pouring of prototypical Corium mixtures into water does not result in steam explosions with destructive potential. (author)

  14. Russia: results and prospects of liquid solidification experiments at ROSATOM sites

    International Nuclear Information System (INIS)

    Pokhitonov, Y.; Babain, V.; Kamachev, V.; Kelley, D.

    2011-01-01

    oil, aqueous, acidic and basic solutions with heavy metals, oil sludge, spent extractants, decontamination solutions, salt sludge, TBP and other complex waste streams. Extensive irradiation evaluation (up to 270 million rad), stability and leach studies, evaporation and absorption capacity tests and gas generation experimentation on tri-butyl phosphate (TBP) waste have been examined. The extensive evaluation of the polymer technology by the lead group, V.G. Khlopin Radium Institute, has resulted in significant discussion about its possible use within the ROSATOM network. At present the focus of work is with its application to legacy LLW and ILW waste streams that exist in a variety of sectors that include power plants, research institutes, weapons complex, site and submarine decommissioning and many others. As is the case in most countries, new waste treatment technologies first must be verified by the waste generator, and secondly, approved for use by the government regulators responsible for final storage. The polymer technology is the first foreign sorbent product to enter Russia for radioactive waste treatment so it must receive ROSATOM certification by undergoing irradiation, fire / safety and health / safety testing. Experimental work to date has validated the effectiveness of the polymer technology and today the project team is evaluating criteria for final acceptance of the waste form by ROSATOM. The paper will illustrate results of the various experiments that include irradiation of actual solidified samples, gas generation of irradiated samples, chemical stability (cesium leach rate) and thermal stability (Fig.2), oil and aqueous waste stream solidification examples, and volume reduction test data that will determine cost benefits to the waste generator. Throughout the course of this work, it is apparent that the polymer technology is selective in nature; however, it can have broad applicability to problematic waste streams. One such application is the

  15. FY 1997 report on the study on solidification process of high-temperature melt of heat resistant metals; 1997 nendo chosa hokokusho (tainetsu kinzoku koon yueki no gyoko katei no kenkyu)

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1998-03-01

    Study was made on a solidification process of metal melt under micro-gravity condition in an underground non-gravity experiment center, considering that improvement of the heat resistance of turbine blades for jet engines and power generation gas turbines contributes to prevention of global warming through improvement of thermal engine efficiencies and consumption reduction of precious fossil fuel. Study was made on a simulation program and precise measurement of thermal properties for precision casting of heat-resistant alloy members. Study was also made on Al and Zn alloys and their welding for production and evaluation technologies of new metal textures by supercooling solidification. Some issues for strongly desired improvement of a simulation program for precision casting were clarified. In addition, since thermal property data of practical heat-resistant polyalloy members are poor, data and measurement method for precision casting were clarified. It was also suggested that basic elucidation of the solidification process under micro- gravity condition is possible. 34 refs., 41 figs., 5 tabs.

  16. Thermodynamic pathways to melting, ablation, and solidification in absorbing solids under pulsed laser irradiation

    International Nuclear Information System (INIS)

    Lorazo, Patrick; Lewis, Laurent J.; Meunier, Michel

    2006-01-01

    The thermodynamic pathways involved in laser irradiation of absorbing solids are investigated in silicon for pulse durations of 500 fs and 100 ps. This is achieved by accounting for carrier and atom dynamics within a combined Monte Carlo and molecular-dynamics scheme and simultaneously tracking the time evolution of the irradiated material in ρ-T-P space. Our simulations reveal thermal changes in long-range order and state of aggregation driven, in most cases, by nonequilibrium states of rapidly heated or promptly cooled matter. Under femtosecond irradiation near the ablation threshold, the system is originally pulled to a near-critical state following rapid ( -12 s) disordering of the mechanically unstable crystal and isochoric heating of the resulting metallic liquid. The latter is then adiabatically cooled to the liquid-vapor regime where phase explosion of the subcritical, superheated melt is initiated by a direct conversion of translational, mechanical energy into surface energy on a ∼10 -12 -10 -11 s time scale. At higher fluences, matter removal involves, instead, the fragmentation of an initially homogeneous fluid subjected to large strain rates upon rapid, supercritical expansion in vacuum. Under picosecond irradiation, homogeneous and, at later times, heterogeneous melting of the superheated solid are followed by nonisochoric heating of the molten metal. In this case, the subcritical liquid material is subsequently cooled onto the binodal by thermal conduction and explosive boiling does not take place; as a result, ablation is associated with a ''trivial'' fragmentation process, i.e., the relatively slow expansion and dissociation into liquid droplets of supercritical matter near thermodynamic equilibrium. This implies a liquid-vapor equilibration time of ∼10 -11 -10 -10 s and heating along the binodal under nanosecond irradiation. Solidification of the nonablated, supercooled molten material is eventually observed on a ∼10 -11 -10 -9 s time scale

  17. New chemical approach to obtain dense layer phosphate-based ionic conductor coating on negative electrode material surface: Synthesis way, outgassing and improvement of C-rate capability

    Energy Technology Data Exchange (ETDEWEB)

    Fleutot, Benoit, E-mail: benoit.fleutot@u-picardie.fr [Laboratoire de Réactivité et Chimie des Solides, Université de Picardie Jules Verne, CNRS UMR 7314, 33 rue Saint Leu, 80039 Amiens (France); Réseau sur le Stockage Electrochimique de l’Energie (RS2E), CNRS FR3459 (France); Davoisne, Carine; Gachot, Grégory; Cavalaglio, Sébastien; Grugeon, Sylvie; Viallet, Virginie [Laboratoire de Réactivité et Chimie des Solides, Université de Picardie Jules Verne, CNRS UMR 7314, 33 rue Saint Leu, 80039 Amiens (France); Réseau sur le Stockage Electrochimique de l’Energie (RS2E), CNRS FR3459 (France)

    2017-04-01

    Highlights: • Dense layer coating of based-phosphate ionic conductor obtained by spray-drying. • Influence of dense ionic conductor at the negative surface material on performances. • Impact of dense ionic conductor coating on outgassing phenomena. - Abstract: Li{sub 4}Ti{sub 5}O{sub 12} (LTO) based batteries have severe gassing behavior during charge/discharge and storage process, due to interfacial reactions between active material and electrolyte solution. In the same time, the electronic and ionic conductivity of pristine LTO is very poor and induces the use of nanoparticles which increase the outgassing phenomena. The coating of LTO particles could be a solution. For this the LTO spinel particles are modified with ionic conductor Li{sub 3}PO{sub 4} coating using a spray-drying method. For the first time a homogeneous thin dense layer phosphate based conductor is obtained without nanoparticles, as a thin film material. It is so possible to study the influence of ionic conductor deposited on the negative electrode material on performances by the controlled layer thickness. This coating was characterized by XRD, SEM, XPS and TEM. The electrochemical performance of Li{sub 3}PO{sub 4} coated Li{sub 4}Ti{sub 5}O{sub 12} is improved at high C-rate by the surface modification (improvement of 30 mAh g{sup −1} at 5 C-rate compared to pristine LTO for 5 nm of coating), inducing by a modification of surface energy. An optimum coating thickness was studied. This type of coating allows a significant decrease of outgassing phenomena due the conformal coating and opens the way to a great number of studies and new technologies.

  18. New chemical approach to obtain dense layer phosphate-based ionic conductor coating on negative electrode material surface: Synthesis way, outgassing and improvement of C-rate capability

    International Nuclear Information System (INIS)

    Fleutot, Benoit; Davoisne, Carine; Gachot, Grégory; Cavalaglio, Sébastien; Grugeon, Sylvie; Viallet, Virginie

    2017-01-01

    Highlights: • Dense layer coating of based-phosphate ionic conductor obtained by spray-drying. • Influence of dense ionic conductor at the negative surface material on performances. • Impact of dense ionic conductor coating on outgassing phenomena. - Abstract: Li_4Ti_5O_1_2 (LTO) based batteries have severe gassing behavior during charge/discharge and storage process, due to interfacial reactions between active material and electrolyte solution. In the same time, the electronic and ionic conductivity of pristine LTO is very poor and induces the use of nanoparticles which increase the outgassing phenomena. The coating of LTO particles could be a solution. For this the LTO spinel particles are modified with ionic conductor Li_3PO_4 coating using a spray-drying method. For the first time a homogeneous thin dense layer phosphate based conductor is obtained without nanoparticles, as a thin film material. It is so possible to study the influence of ionic conductor deposited on the negative electrode material on performances by the controlled layer thickness. This coating was characterized by XRD, SEM, XPS and TEM. The electrochemical performance of Li_3PO_4 coated Li_4Ti_5O_1_2 is improved at high C-rate by the surface modification (improvement of 30 mAh g"−"1 at 5 C-rate compared to pristine LTO for 5 nm of coating), inducing by a modification of surface energy. An optimum coating thickness was studied. This type of coating allows a significant decrease of outgassing phenomena due the conformal coating and opens the way to a great number of studies and new technologies.

  19. Thermodynamic assessment of liquid composition change during solidification and its effect on freckle formation in superalloys

    International Nuclear Information System (INIS)

    Long Zhengdong; Liu Xingbo; Yang Wanhong; Chang, K.-M.; Barbero, Ever

    2004-01-01

    The solidification macrosegregation, i.e. freckle, becomes more and more concerned with ever increasing demand for the large ingot size of superalloys. The evaluation of freckle formation is very difficult because of the less understanding of freckle formation mechanism and complex solidification behaviors of multi-component superalloys. The macrostructure of typical Nb-bearing and Ti-bearing superalloys in horizontally directional solidification and vacuum arc remelting (VAR) ingots were investigated to clarify the freckle formation mechanism. The thermodynamic approach was proposed to simulate the solidification behaviors. The relative Ra numbers, a reliable criterion, of freckle formation for some alloys were obtained based on the results of thermodynamic calculations. This thermodynamic approach was evaluated through comparison of the calculations from semi-experimental results. The Ra numbers obtained by thermodynamic approach are in good agreement with the ingot size capability of the industry melting shops, which is limited mainly by freckle defects

  20. Toxic and hazardous waste disposal. Volume 1. Processes for stabilization/solidification

    International Nuclear Information System (INIS)

    Pojasek, R.B.

    1979-01-01

    Processes for the stabilization and/or solidification of toxic, hazardous, and radioactive wastes are reviewed. The types of wastes classified as hazardous are defined. The following processes for the solidification of hazardous wastes are described: lime-based techniques; thermoplastic techniques; organic polymer techniques; and encapsulation. The following processes for the solidification of high-level radioactive wastes are described: calcination; glassification; and ceramics. The solidification of low-level radioactive wastes with asphalt, cement, and polymeric materials is also discussed. Other topics covered include: the use of an extruder/evaporator to stabilize and solidify hazardous wastes; effect disposal of fine coal refuse and flue gas desulfurization slurries using Calcilox additive stabilization; the Terra-Tite Process; the Petrifix Process; the SFT Terra-Crete Process; Sealosafe Process; Chemfix Process; and options for disposal of sulfur oxide wastes

  1. Recent Advances in Study of Solid-Liquid Interfaces and Solidification of Metals

    Directory of Open Access Journals (Sweden)

    Mohsen Asle Zaeem

    2018-02-01

    Full Text Available Solidification occurs in several material processing methods, such as in casting, welding, and laser additive manufacturing of metals, and it controls the nano- and microstructures, as well as the overall properties of the products[...

  2. THE SITE DEMONSTRATION OF CHEMFIX SOLIDIFICATION/ STABILIZATION PROCESS AT THE PORTABLE EQUIPMENT SALVAGE COMPANY SITE

    Science.gov (United States)

    A demonstration of the GHEMFIX solidification/stabilization process was conducted under the United States Environmental Protection Agency`s (EPA) Superfund Innovative Technology Evaluation (SITE) program. The demonstration was conducted in March 1989, at the Portable Equipment Sa...

  3. Microstructural characterization of TiAl3 intermetallic obtained by the Fast solidification technique

    International Nuclear Information System (INIS)

    Angeles C, C.; Rosas, G.; Perez C, R.

    1997-01-01

    In this work preliminary studies about the TiAl 3 characterization are reported which is obtained starting from the Fast solidification technique in an arc furnace using Scanning electron microscopy, X-ray diffraction and Transmission electron microscopy. (Author)

  4. SILICATE TECHNOLOGY CORPORATION'S SOLIDIFICATION/ STABILIZATION TECHNOLOGY FOR ORGANIC AND INORGANIC CONTAMINANTS IN SOILS - APPLICATIONS ANALYSIS REPORT

    Science.gov (United States)

    This Applications Analysis Report evaluates the solidification/stabilization treatment process of Silicate Technology Corporation (STC) for the on-site treatment of hazardous waste. The STC immobilization technology utilizes a proprietary product (FMS Silicate) to chemically stab...

  5. SUPERFUND TREATABILITY CLEARINGHOUSE: BDAT FOR SOLIDIFICATION/STABILIZATION TECHNOLOGY FOR SUPERFUND SOILS (DRAFT FINAL REPORT)

    Science.gov (United States)

    This report evaluates the performance of solidification as a method for treating solids from Superfund sites. Tests were conducted on four different artificially contaminated soils which are representative of soils found at the sites. Contaminated soils were solidified us...

  6. EVALUATION OF SOLIDIFICATION/STABILIZATION AS A BEST DEMONSTRATED AVAILABLE TECHNOLOGY FOR CONTAMINATED SOILS

    Science.gov (United States)

    This project involved the evaluation of solidification/stabilization technology as a BDAT for contaminated soil. Three binding agents were used on four different synthetically contaminated soils. Performance evaluation data included unconfined compressive strength (UCS) and the T...

  7. LOW COST SOLIDIFICATION/STABILIZATION TREATMENT FOR SOILS CONTAMINATED WITH DIOXIN, PCP AND CREOSOTE

    Science.gov (United States)

    The USEPA's NRMRL conducted successful treatability tests of innovative solidification/stabilization (S/S) formulations to treat soils contaminated with dioxins, pentachlorophenol (PCP), and creosote from four wood preserving sites. Formulations developed during these studies wer...

  8. Macrosegregation and Grain Formation Caused by Convection Associated with Directional Solidification Through Cross-Section Increase

    Science.gov (United States)

    Ghods, Masoud; Lauer, Mark; Tewari, Surendra; Poirier, David; Grugel, Richard

    2016-01-01

    Cylindrical Al-7 wt% Silicon, Al-19 wt% Copper and Lead-6 wt% Antimony alloy samples were directionally solidified (DS) with liquid above, solid below, and gravity pointing down, in graphite crucibles having an abrupt cross-sectional increase. These alloys have similar solidification shrinkage but are expected to have different degrees of thermosolutal convection during solidification. Microstructures in the DS samples in the vicinity of the section change have been studied in order to examine the effect of convection associated with the combined influence of thermosolutal effects and solidification shrinkage. Extensive radial and axial macrosegregation associated with cross-section change is observed. It also appears that steepling and local primary alpha-phase remelting resulting from convection are responsible for stray grain formation at the reentrant corners. Preliminary results from a numerical model, which includes solidification shrinkage and thermosolutal convection in the mushy zone, indicate that these regions are prone to solutal remelting of dendrites.

  9. Elemental analysis of the Al-Fe intermetallic prepared by fast solidification

    International Nuclear Information System (INIS)

    Sandoval J, R.A.; Lopez M, J.; Ramirez T, J.J.; Aspiazu F, J.; Villasenor S, P.

    2003-01-01

    Applying the PIXE technique samples of the Al-Fe intermetallic prepared by fast solidification, obtained starting from Al recycled were analyzed. The concentrations of the found elements are given. (Author)

  10. Solidification process for toxic and hazardous wastes. Second part: Cement solidification matrices; Inertizzazione di rifiuti tossici e nocivi (RTN). Parte seconda: Inertizzazione in matrici cementizie

    Energy Technology Data Exchange (ETDEWEB)

    Donato, A; Arcuri, L; Dotti, M; Pace, A; Pietrelli, L; Ricci, G [ENEA - Dipartimento Ciclo del Combustibile, Centro Ricerche Energia, Casaccia (Italy); Basta, M; Cali, V; Pagliai, V [ENEA - Dipartimento Ciclo del Combustibile, Centro Ricerche Energia, Saluggia (Italy)

    1989-05-15

    This paper reports the second part of a general study carried out at the Nuclear Fuel Division aiming at verifying the possible application of the radioactive waste solidification processes to industrial hazardous wastes (RTN). The cement solidification of several RTN types has been taken into consideration, both from the technical and from the economic point of view. After a short examination of the Italian juridical and economical situation in the field, which demonstrates the need of the RTN solidification, the origin and characteristics of the RTN considered in the study and directly provided by the producing industries are reviewed. The laboratory experimental results of the cementation of RTN produced by gold manufacturing industries and by galvanic industries are reported. The cementation process can be considered a very effective mean for reducing both the RTN management costs and the environmental impact of RTN disposal. (author)

  11. Investigation of solidification behavior of the Sn-rich ternary Sn–Bi–Zn alloys

    Directory of Open Access Journals (Sweden)

    S Mladenović

    2017-03-01

    Full Text Available Solidification properties and microstructure of six as-cast Sn–Bi–Zn alloys with 80 at.% of Sn and variable contents of Bi and Zn were experimentally investigated using the scanning electron microscopy (SEM with energy-dispersive X-ray spectroscopy (EDS and differential scanning calorimetry (DSC. The experimentally obtained results were compared with predicted phase equilibria according to the calculation of phase diagram (CALPHAD method and by the Scheil solidification simulation.

  12. Calculation of solidification microstructure maps for the system Al-Fe-Si

    International Nuclear Information System (INIS)

    Gilgien, P.

    1996-01-01

    Computer programs have been developed in order to calculate solidification microstructure maps for binary and ternary alloys. These programs are based on recent analytical models for the constrained growth of dendrites and eutectics. Due to the importance of phase diagrams data, programs for the calculation of growth kinetics are coupled with ThermoCalc, a commercial software for phase diagram calculations. These programs have been used to calculate a solidification microstructure map for the Al-Fe system from 0 to 4 at%Fe. Comparison of the calculated results with an experimental solidification microstructure map from the literature shows that all microstructure transitions were predicted. Nevertheless there remain significant discrepancies between some calculated and experimental transition velocities. The programs were also used to calculate solidification microstructure maps in the Al-rich corner of the Al-Fe-Si system (0 to 8 at% Fe and 0 to 8 at% Si). In this case also, calculated results were in satisfactory agreement with experimental solidification microstructure maps, although the comparison was only partial since experimental ternary microstructure maps are less complete than for the binary system, and because the available thermodynamic database does not, as yet, include metastable phases. Laser surface remelting experiments were carried out on an Al-4 at% Fe alloy in order to link results from the literature, obtained at high solidification rates by laser surface remelting and at low solidification rates by Bridman experiments. Finally, Bridman experiments were carried out with an Al-2.63 wt% Fe alloy in order to determine the critical velocity at which a planar Al-Al 13 Fe 4 eutectic front is destabilised in a cellular eutectic by a small amount of Si. The critical solidification velocity thus obtained was in agreement with a criterion of constitutional undercooling. (author) figs., tabs., refs

  13. Premature melt solidification during mold filling and its influence on the as-cast structure

    Science.gov (United States)

    Wu, M.; Ahmadein, M.; Ludwig, A.

    2018-03-01

    Premature melt solidification is the solidification of a melt during mold filling. In this study, a numerical model is used to analyze the influence of the pouring process on the premature solidification. The numerical model considers three phases, namely, air, melt, and equiaxed crystals. The crystals are assumed to have originated from the heterogeneous nucleation in the undercooled melt resulting from the first contact of the melt with the cold mold during pouring. The transport of the crystals by the melt flow, in accordance with the socalled "big bang" theory, is considered. The crystals are assumed globular in morphology and capable of growing according to the local constitutional undercooling. These crystals can also be remelted by mixing with the superheated melt. As the modeling results, the evolutionary trends of the number density of the crystals and the volume fraction of the solid crystals in the melt during pouring are presented. The calculated number density of the crystals and the volume fraction of the solid crystals in the melt at the end of pouring are used as the initial conditions for the subsequent solidification simulation of the evolution of the as-cast structure. A five-phase volume-average model for mixed columnar-equiaxed solidification is used for the solidification simulation. An improved agreement between the simulation and experimental results is achieved by considering the effect of premature melt solidification during mold filling. Finally, the influences of pouring parameters, namely, pouring temperature, initial mold temperature, and pouring rate, on the premature melt solidification are discussed.

  14. Effect of blended materials on U(VI) retention characteristics for portland cement solidification product

    International Nuclear Information System (INIS)

    Tan Hongbin; Ma Xiaoling; Li Yuxiang

    2006-01-01

    Using the simulated groundwater as leaching liquid, the retention capability of U(VI) in solidification products with Portland cement, the Portland cement containing silica fume, the Portland cement containing metakaolin and the Portland cement containing fly ash was researched by leaching experiments at 25 degree C for 42 d. The results indicate silica fume and metakaolin as blended materials can improve the U(VI) retention capability of Portland cement solidification product, but fly ash can not. (authors)

  15. Application of the dual reciprocity boundary element method for numerical modelling of solidification process

    Directory of Open Access Journals (Sweden)

    E. Majchrzak

    2008-12-01

    Full Text Available The dual reciprocity boundary element method is applied for numerical modelling of solidification process. This variant of the BEM is connected with the transformation of the domain integral to the boundary integrals. In the paper the details of the dual reciprocity boundary element method are presented and the usefulness of this approach to solidification process modelling is demonstrated. In the final part of the paper the examples of computations are shown.

  16. Analysis of capital and operating costs associated with high level waste solidification processes

    International Nuclear Information System (INIS)

    Heckman, R.A.; Kniazewycz, B.G.

    1978-03-01

    An analysis was performed to evaluate the sensitivity of annual operating costs and capital costs of waste solidification processes to various parameters defined by the requirements of a proposed Federal waste repository. Five process methods and waste forms examined were: salt cake, spray calcine, fluidized bed calcine, borosilicate glass, and supercalcine multibarrier. Differential cost estimates of the annual operating and maintenance costs and the capital costs for the five HLW solidification alternates were developed

  17. Utilization of coal fly ash in solidification of liquid radioactive waste from research reactor.

    Science.gov (United States)

    Osmanlioglu, Ahmet Erdal

    2014-05-01

    In this study, the potential utilization of fly ash was investigated as an additive in solidification process of radioactive waste sludge from research reactor. Coal formations include various percentages of natural radioactive elements; therefore, coal fly ash includes various levels of radioactivity. For this reason, fly ashes have to be evaluated for potential environmental implications in case of further usage in any construction material. But for use in solidification of radioactive sludge, the radiological effects of fly ash are in the range of radioactive waste management limits. The results show that fly ash has a strong fixing capacity for radioactive isotopes. Specimens with addition of 5-15% fly ash to concrete was observed to be sufficient to achieve the target compressive strength of 20 MPa required for near-surface disposal. An optimum mixture comprising 15% fly ash, 35% cement, and 50% radioactive waste sludge could provide the solidification required for long-term storage and disposal. The codisposal of radioactive fly ash with radioactive sludge by solidification decreases the usage of cement in solidification process. By this method, radioactive fly ash can become a valuable additive instead of industrial waste. This study supports the utilization of fly ash in industry and the solidification of radioactive waste in the nuclear industry.

  18. On the relation between primary and eutectic solidification structures in gray iron

    International Nuclear Information System (INIS)

    Elmquist, L; Sonawane, P A

    2012-01-01

    The solidification of hypoeutectic gray cast iron starts with the nucleation of primary austenite crystals. Before graphite is nucleated, and the eutectic structure is formed, these crystals start to grow as columnar or equiaxed dendrites. However, very little is known about these dendrites, and especially how they influence the subsequent eutectic structure. Besides, it has previously been shown that the primary solidification structure influences the formation of defects. Shrinkage porosity was found between the dendrites, in the grain boundaries, and the formation of the primary solidification structure was found to influence problems related to metal expansion penetration. Therefore a better understanding about the formation of this structure is of importance. In this work, different inoculants and their influence on the formation of the micro- and macrostructures has been investigated. The inoculants considered are commercially used inoculants, i.e. inoculants used in the foundries, as well as different iron powders. The addition of iron powder is used to promote the primary solidification structure. It is shown that the nucleation of the dendrites is influenced by the amount of iron powder. Secondary dendrite arm spacing is a quantitative measurement in the microstructure related to these dendrites, which in turn depends on the solidification time. Eutectic cell size, on the other hand, is found to depend on secondary dendrite arm spacing. It is shown how the addition of inoculants influences both primary and eutectic solidification structures, and how they are related to each other.

  19. Implementation of heaters on thermally actuated spacecraft mechanisms

    Science.gov (United States)

    Busch, John D.; Bokaie, Michael D.

    1994-01-01

    This paper presents general insight into the design and implementation of heaters as used in actuating mechanisms for spacecraft. Problems and considerations that were encountered during development of the Deep Space Probe and Science Experiment (DSPSE) solar array release mechanism are discussed. Obstacles included large expected fluctuations in ambient temperature, variations in voltage supply levels outgassing concerns, heater circuit design, materials selection, and power control options. Successful resolution of these issues helped to establish a methodology which can be applied to many of the heater design challenges found in thermally actuated mechanisms.

  20. Superior metallic alloys through rapid solidification processing (RSP) by design

    Energy Technology Data Exchange (ETDEWEB)

    Flinn, J.E. [Idaho National Engineering Laboratory, Idaho Falls, ID (United States)

    1995-05-01

    Rapid solidification processing using powder atomization methods and the control of minor elements such as oxygen, nitrogen, and carbon can provide metallic alloys with superior properties and performance compared to conventionally processing alloys. Previous studies on nickel- and iron-base superalloys have provided the baseline information to properly couple RSP with alloy composition, and, therefore, enable alloys to be designed for performance improvements. The RSP approach produces powders, which need to be consolidated into suitable monolithic forms. This normally involves canning, consolidation, and decanning of the powders. Canning/decanning is expensive and raises the fabrication cost significantly above that of conventional, ingot metallurgy production methods. The cost differential can be offset by the superior performance of the RSP metallic alloys. However, without the performance database, it is difficult to convince potential users to adopt the RSP approach. Spray casting of the atomized molten droplets into suitable preforms for subsequent fabrication can be cost competitive with conventional processing. If the fine and stable microstructural features observed for the RSP approach are preserved during spray casing, a cost competitive product can be obtained that has superior properties and performance that cannot be obtained by conventional methods.

  1. Solidification of liquid radioactive concentrates by fixation with cement

    International Nuclear Information System (INIS)

    Pekar, A.; Breza, M.; Timulak, J.; Krajc, T.

    1985-01-01

    In testing the technology of liquid radioactive wastes cementation, the effect was mainly studied of the content of boric acid and its salts on cement solidification, the effect of additives on radionuclide leachability and the effect of the salt content on the cementation product. On the basis of experimental work carried out on laboratory scale with model samples and samples of radioactive concentrate from the V-1 nuclear power plant, the following suitable composition of the cementation mixture was determined: 40% Portland cement, 40% zeolite containing material and 20% power plant ash. The most suitable ratio of liquid radioactive wastes and the cementation mixture is 0.5. As long as in such case the salt content of the concentrate ranges between 20 and 25%, the cementation product will have a maximum salt content of 10% and a leachability of the order of 10 -3 to 10 -4 g/cm 2 per day with a mechanical strength allowing safe handling. It was also found that the quality processing of the cement paste with degassing, e.g., by vibration, is more effective for the production of a pore-free cementation product than the application of various additives which are supposed to eliminate pore formation. (Z.M.)

  2. Instabilities in rapid directional solidification under weak flow

    Science.gov (United States)

    Kowal, Katarzyna N.; Davis, Stephen H.; Voorhees, Peter W.

    2017-12-01

    We examine a rapidly solidifying binary alloy under directional solidification with nonequilibrium interfacial thermodynamics viz. the segregation coefficient and the liquidus slope are speed dependent and attachment-kinetic effects are present. Both of these effects alone give rise to (steady) cellular instabilities, mode S , and a pulsatile instability, mode P . We examine how weak imposed boundary-layer flow of magnitude |V | affects these instabilities. For small |V | , mode S becomes a traveling and the flow stabilizes (destabilizes) the interface for small (large) surface energies. For small |V | , mode P has a critical wave number that shifts from zero to nonzero giving spatial structure. The flow promotes this instability and the frequencies of the complex conjugate pairs each increase (decrease) with flow for large (small) wave numbers. These results are obtained by regular perturbation theory in powers of V far from the point where the neutral curves cross, but requires a modified expansion in powers of V1 /3 near the crossing. A uniform composite expansion is then obtained valid for all small |V | .

  3. Stabilization and solidification of chromium-contaminated soil

    Energy Technology Data Exchange (ETDEWEB)

    Cherne, C.A.; Thomson, B.M. [Univ. of New Mexico, Albuquerque, NM (United States). Civil Engineering Dept.; Conway, R. [Sandia National Labs., Albuquerque, NM (United States)

    1997-11-01

    Chromium-contaminated soil is a common environmental problem in the United States as a result of numerous industrial processes involving chromium. Hexavalent chromium [Cr(VI)] is the species of most concern because of its toxicity and mobility in groundwater. One method of diminishing the environmental impact of chromium is to reduce it to a trivalent oxidation state [Cr(III)], in which it is relatively insoluble and nontoxic. This study investigated a stabilization and solidification process to minimize the chromium concentration in the Toxicity Characteristic Leaching Procedure (TCLP) extract and to produce a solidified waste form with a compressive strength in the range of 150 to 300 pounds per square inch (psi). To minimize the chromium in the TCLP extract, the chromium had to be reduced to the trivalent oxidation state. The average used in this study was an alluvium contaminated with chromic and sulfuric acid solutions. The chromium concentration in the in the in situ soil was 1212 milligrams per kilogram (mg/kg) total chromium and 275 mg/kg Cr(VI). The effectiveness of iron, ferrous sulfate to reduce Cr(VI) was tested in batch experiments.

  4. Numerical simulation of controlled directional solidification under microgravity conditions

    Science.gov (United States)

    Holl, S.; Roos, D.; Wein, J.

    The computer-assisted simulation of solidification processes influenced by gravity has gained increased importance during the previous years regarding ground-based as well as microgravity research. Depending on the specific needs of the investigator, the simulation model ideally covers a broad spectrum of applications. These primarily include the optimization of furnace design in interaction with selected process parameters to meet the desired crystallization conditions. Different approaches concerning the complexity of the simulation models as well as their dedicated applications will be discussed in this paper. Special emphasis will be put on the potential of software tools to increase the scientific quality and cost-efficiency of microgravity experimentation. The results gained so far in the context of TEXUS, FSLP, D-1 and D-2 (preparatory program) experiments, highlighting their simulation-supported preparation and evaluation will be discussed. An outlook will then be given on the possibilities to enhance the efficiency of pre-industrial research in the Columbus era through the incorporation of suitable simulation methods and tools.

  5. Solidifications/stabilization treatability study of a mixed waste sludge

    International Nuclear Information System (INIS)

    Spence, R.D.; Stine, E.F.

    1996-01-01

    The Department of Energy Oak Ridge Operations Office signed a Federal Facility Compliance Agreement with the US Environmental Protection Agency Region IV regarding mixed wastes from the Oak Ridge Reservation (ORR) subject to the land disposal restriction provisions of the Resource Conservation and Recovery Act (RCRA). This agreement required treatability studies of solidification/stabilization (S/S) on mixed wastes from the ORR. This paper reports the results of the cementitious S/S studies conducted on a waste water treatment sludge generated from biodenitrification and heavy metals precipitation. For the cementitious waste forms, the additives tested were Portland cement, ground granulated blast furnace slag, Class F fly ash, and perlite. The properties measured on the treated waste were density, free-standing liquid, unconfined compressive strength, and TCLP performance. Spiking up to 10,000, 10,000, and 4,400 mg/kg of nickel, lead, and cadmium, respectively, was conducted to test waste composition variability and the stabilization limitations of the binding agents. The results indicated that nickel, lead and cadmium were stabilized fairly well in the high pH hydroxide-carbonate- ''bug bones'' sludge, but also clearly confirmed the established stabilization potential of cementitious S/S for these RCRA metals

  6. Stabilization and solidification of chromium-contaminated soil

    International Nuclear Information System (INIS)

    Cherne, C.A.; Thomson, B.M.

    1997-11-01

    Chromium-contaminated soil is a common environmental problem in the United States as a result of numerous industrial processes involving chromium. Hexavalent chromium [Cr(VI)] is the species of most concern because of its toxicity and mobility in groundwater. One method of diminishing the environmental impact of chromium is to reduce it to a trivalent oxidation state [Cr(III)], in which it is relatively insoluble and nontoxic. This study investigated a stabilization and solidification process to minimize the chromium concentration in the Toxicity Characteristic Leaching Procedure (TCLP) extract and to produce a solidified waste form with a compressive strength in the range of 150 to 300 pounds per square inch (psi). To minimize the chromium in the TCLP extract, the chromium had to be reduced to the trivalent oxidation state. The average used in this study was an alluvium contaminated with chromic and sulfuric acid solutions. The chromium concentration in the in the in situ soil was 1212 milligrams per kilogram (mg/kg) total chromium and 275 mg/kg Cr(VI). The effectiveness of iron, ferrous sulfate to reduce Cr(VI) was tested in batch experiments

  7. Development of remote handling techniques for the HLLW solidification plant

    International Nuclear Information System (INIS)

    Tosha, Yoshitsugu; Iwata, Toshio; Inada, Eiichi; Nagaki, Hiroshi; Yamamoto, Masao

    1982-01-01

    To develop the techniques for the remote maintenance of the equipment in a HLLW (high-level liquid waste) solidification plant, the mock-up test facility (MTF) has been designed and constructed. Before its construction, the specific mock-up equipment was manufactured and tested. The results of the test and the outline of the MTF are described. As the mock-up equipment, a denitrater-concentrator, a ceramic melter and a canister handling equipment were selected. Remote operation was performed according to the maintenance program, and the evaluation of the component was conducted on the easiness of operation, performance, and the suitability to remote handling equipment. As a result of the test, four important elements were identified; they were guides, lifting fixtures, remote handling bolts, and remote pipe connectors. Many improvements of these elements were achieved, and reflected in the design of the MTF. The MTF is a steel-framed and slate-covered building (25 mL x 20 mW x 27 mH) with five storys of test bases. It contains the following four main systems: pretreatment and off-gas treatment system, glass melting system, canister handling system and secondary waste liquid recovery system. Further development of the remote maintenance techniques is expected through the test in the MTF. (Aoki, K.)

  8. Solidification of radioactive waste solutions by pelletization technique

    International Nuclear Information System (INIS)

    Akbar, A.H.; Koester, R.; Rudolph, G.

    1980-04-01

    A possible way of performing the cement fixation of radioactive wastes is the incorporation into cement pellets on a pan pelletizer, followed by embedding the pellets into an inactive cement matrix. This procedure is suitable for various types of waste, particularly for medium level liquid wastes, and can be used both at drum disposal and at in-situ solidification. This report describes some initial studies on the pelletization technique using a laboratory pelletizer. Formation and size of the pellets have been found to be determined by speed, angle, and load of the pan, ratio and mode of addition of the liquid and solid components, ect. Pellets in various compositions have been produced from cement and water or simulated waste solution, in some cases with the addition of bentonite for improving cesium retention. Some mechanical properties of the pellets such as fall height of fresh pellets, development of hardness (crush test), impact and abrasion resistance, have been determined. Some preliminary experiments were done on backfilling the void space between the pellets - about 40 per cent of the bulk volume - with cement grouts of appropriate compositions. (orig.) [de

  9. Solidification of acidic liquid waste from 99Mo isotope production

    International Nuclear Information System (INIS)

    Parsons, G.J.

    2001-01-01

    results in the solidification of the deammoniated product in stainless steel vessels designed for long term storage. The process was developed and commissioned through sequential steps. Initial testing was conducted on natural uranium nitrate based solutions followed by similar solutions with increasing levels of trace activity derived from the stored waste. The process was commissioned on stored liquid waste in 1999 and is now a routine operation. Initial processing through the concentration phase has been successful in removing 82-95% of the original liquor volume at a throughput rate of generally 4-4.5 L/h. The ammonia content in the acid waste had arisen principally from the addition of ammonia bearing condensate from the molybdenum extraction and initial purification process. This practice of combining these two liquid wastes is no longer continued but has resulted in an inventory of historical acid waste containing small concentrations of ammonia. A deammoniation process was developed to treat batches of concentrate before solidification. This processing step has been successful in reducing NH 3 -N to less than 10ppm under controlled conditions. Nitrogen oxides (NOx gasses) are a product of this chemical process and off gas is treated through a catalytic converter. Solidification to date has resulted in a product of 0.6-2.3% of the original liquor volume (or 1.7- 5.7% of the original solution weight). The solidification takes place in thick- walled once-use stainless steel vessels. The vessel is heated in a thermic oil bath with slow continuous feed of deammoniated concentrate and withdrawal of condensate. This phase is slower with throughput rates of around 1L/h decreasing to less than 0.5L/h as processing continues. When the required amount has been added to the vessel it is further heated, resulting in a product which solidifies on cooling. When this process is complete the connections to the vessel are removed and the vessel ports plugged. The vessel is then

  10. Effects of additives on solidification of API separator sludge.

    Science.gov (United States)

    Faschan, A; Tittlebaum, M; Cartledge, F; Eaton, H

    1991-08-01

    API separator sludge was solidified with various combinations of binders and absorbent soil additives. The binders utilized were Type I Portland Cement, Type C Flyash, and a 1:1 combination of the two. The soil additives used were bentonite, diatomite, Fuller's earth, and two brands of chemically altered bentonites, or organoclays. The effectiveness of the solidification materials was based on their effect on the physical and leaching characteristics of the sludge.It was determined the Portland cement and combination binders provided the sludge with adequate physical and strength characteristics. It was also determined the affinity of each additive for water had an important influence on the physical characteristics of the solidified sludge. The results of the leaching procedure indicated the binders alone reduced the leachability of organic constituents from the sludge by 1/5 to 1/10. It appeared the use of the additives with the binders may have further reduced the leachability of constituents from sludge, with the incorporation of the organoclay additives further reducing leachability by up to 1/2. Also, it appeared the absorbing capacity of the additives was directly related to their ability to reduce the leachability of organic constituents from the sludge.

  11. Recent advances in cement solidification of radioactive wastes

    International Nuclear Information System (INIS)

    Vigreux, B.; Jaouen, C.

    1987-01-01

    Advanced cement solidification processes and systems have been developed by SGN to meet changing requirements in radioactive waste processing and packaging and to avoid the difficulties often encountered in waste concreting on an industrial scale. SGN applies a strict development methodology to ensure integration of the most recent information on chemical behavior of solidified wastes plus compliance with the precise needs of waste producers and evolving regulatory requirements concerning waste package storage and disposal. Based on a hierarchical definition of objectives, this methodology was implemented following an overall study on radwaste concreting performed in 1983 and 1984 for Electricite de France (EdF), France's national electric power utility. It ensures that industrial and regulatory factors are fully considered from the start of development work. It also constrains development in the direction of true process optimization and guarantees compliance with defined objectives. The methodology has helped SGN develop concreting processes adapted to various types of radioactive waste. The most widely employed processes are first briefly described in this paper. It then presents continuous and batch systems using these processes, focusing on technological features chosen at a very early stage in development

  12. Sandia solidification process: consolidation and characterization. Part I. Consolidation studies

    International Nuclear Information System (INIS)

    Johnstone, J.K.

    1978-05-01

    The consolidation behavior of a complex polycrystalline ceramic nuclear waste form composed of titanates, zeolite, and metallic silicon was studied. Initial solidification takes place by an ion exchange process. The resulting powder exhibits a large surface area, approximately 350 m 2 /g, and several decomposition, crystallization and phase change reactions from room temperature to 1100 0 C. In spite of the large surface area, consolidation by cold pressing and atmospheric sintering to 1100 0 C was not satisfactory. Vacuum hot pressing was found to produce fully dense pellets (less than 1% residual porosity) under very mild conditions, 6.9 MPa (1100 psi) and 1100 0 C. The dominant densification mechanism was viscous flow. Under less than optimum hot pressing conditions, three stages of densification were observed. Initial densification took place by particle rearrangement which was described with a viscous flow model. Second stage densification occurred by a solution-precipitation process controlled by a phase boundary dissolution reaction. In several cases, a third, final densification stage was observed. Detailed studies describe the effects of heating rate, processing temperature, pressure, residence time, atmosphere, composition, heat treatment, and the addition of consolidation aids on the densification behavior. In addition, fully radioactive high level mixed fission product titanate/waste pellets (1.27 cm diameter) were hot pressed at Oak Ridge National Laboratory to demonstrate the feasibility of such a process in a remotely operated hot cell. High density uniform pellets were obtained

  13. Numerical Study of Thermal Stresses for the Semiconductor CdZnTe in Vertical Bridgman

    OpenAIRE

    Jamai , Hanen; El Ganaoui , M.; Sammouda , Habib; Pateyron , Bernard

    2015-01-01

    International audience; The aim of this work is to present a numerical simulation of thermal stress in directional solidification of CdZnTe in vertical Bridgman apparatus. Especial attention will be attributed to show the importance of cooling temperature and time's growth affecting the thermal stress. Furthermore, we will focus on investigating the thermal stress' components and their distribution in crystal, which gives a detailed about the stress distribution and consequently on the distri...

  14. Development of sodium disposal technology. Experiment of sodium compound solidification process

    International Nuclear Information System (INIS)

    Matsumoto, Toshiyuki; Ohura, Masato; Yatoh, Yasuo

    2007-07-01

    A large amount of sodium containing radioactive waste will come up at the time of final shutdown/decommission of FBR plant. The radioactive waste is managed as solid state material in a closed can in Japan. As for the sodium, there is no established method to convert the radioactive sodium to solid waste. Further, the sodium is highly reactive. Thus, it is recommended to convert the sodium to a stable substance before the solidification process. One of the stabilizing methods is conversion of sodium into sodium hydroxide solution. These stabilization and solidification processes should be safe, economical, and efficient. In order to develop such sodium disposal technology, nonradioactive sodium was used and a basic experiment was performed. Waste-fluid Slag Solidification method was employed as the solidification process of sodium hydroxide solution. Experimental parameters were mixing ratio of the sodium hydroxide and the slag solidification material, temperature and concentration of the sodium hydroxide. The best parameters were obtained to achieve the maximum filling ratio of the sodium hydroxide under a condition of enough high compressive strength of the solidified waste. In a beaker level test, the solidified waste was kept in a long term and it was shown that there was no change of appearance, density, and also the compressive strength was kept at a target value. In a real scale test, homogeneous profiles of the density and the compressive strength were obtained. The compressive strength was higher than the target value. It was shown that the Waste-fluid Slag Solidification method can be applied to the solidification process of the sodium hydroxide solution, which was produced by the stabilization process. (author)

  15. PREFACE: Third International Conference on Advances in Solidification Processes (ICASP - 3)

    Science.gov (United States)

    Zimmermann, Gerhard; Ratke, Lorenz

    2012-01-01

    The 3rd International Conference on Advances in Solidification Processes was held in the Rolduc Abbey in the Netherlands a few kilometres away from Aachen. Around 200 scientists from 24 countries come in for the four day meeting. They found a stimulating but also relaxing environment and atmosphere, with beautiful weather and the medieval abbey inviting for walks, discussions, sitting outside and drinking a beer or wine. The contributions given at the conference reflected recent advances in various topics of solidification processes, ranging from fundamental aspects to applied casting technologies. In 20 oral sessions and a large poster session innovative results of segregation phenomena, microstructure evolution, nucleation and growth, phase formation, polyphase solidification, rapid solidification and welding, casting technology, thermophysics of molten alloys, solidification with forced melt flow and growth of single crystals and superalloys together with innovative diagnostic techniques were presented. Thereby, findings from experiments as well as from numerical modeling on different lengths scales were jointly discussed and contribute to new insight in solidification behaviour. The papers presented in this open access proceedings cover about half the oral and poster presentations given. They were carefully reviewed as in classical peer reviewed journals by two independent referees and most of them were revised and thus improved according to the reviewers comments. We think that this collection of papers presented at ICASP-3 gives an impression of the excellent contributions made. The papers embrace both the basic and applied aspects of solidification. We especially wish to express our appreciation for the team around Georg Schmitz and Margret Nienhaus organising this event and giving us their valued advice and support at every stage in preparing the conference. We also thank Lokasenna Lektorat for taking the task of checking all language-associated issues and

  16. Interaction of Multiple Particles with a Solidification Front: From Compacted Particle Layer to Particle Trapping.

    Science.gov (United States)

    Saint-Michel, Brice; Georgelin, Marc; Deville, Sylvain; Pocheau, Alain

    2017-06-13

    The interaction of solidification fronts with objects such as particles, droplets, cells, or bubbles is a phenomenon with many natural and technological occurrences. For an object facing the front, it may yield various fates, from trapping to rejection, with large implications regarding the solidification pattern. However, whereas most situations involve multiple particles interacting with each other and the front, attention has focused almost exclusively on the interaction of a single, isolated object with the front. Here we address experimentally the interaction of multiple particles with a solidification front by performing solidification experiments of a monodisperse particle suspension in a Hele-Shaw cell with precise control of growth conditions and real-time visualization. We evidence the growth of a particle layer ahead of the front at a close-packing volume fraction, and we document its steady-state value at various solidification velocities. We then extend single-particle models to the situation of multiple particles by taking into account the additional force induced on an entering particle by viscous friction in the compacted particle layer. By a force balance model this provides an indirect measure of the repelling mean thermomolecular pressure over a particle entering the front. The presence of multiple particles is found to increase it following a reduction of the thickness of the thin liquid film that separates particles and front. We anticipate the findings reported here to provide a relevant basis to understand many complex solidification situations in geophysics, engineering, biology, or food engineering, where multiple objects interact with the front and control the resulting solidification patterns.

  17. Thermal interaction of molten copper with water

    International Nuclear Information System (INIS)

    Zyszkowski, W.

    1975-01-01

    Experimental work was performed to study the thermal interaction between molten copper particles (in the range of temperature from the copper melting point to about 1800 0 C) and water from about 15-80 0 C. The transient temperatures of the copper particles and water before and during their thermal interaction were measured. The history of the phenomena was filmed by means of a high speed FASTAX camera (to 8000 f/s). Classification of the observed phenomena and description of the heat-transfer modes were derived. One among the phenomena was the thermal explosion. The necessary conditions for the thermal explosion are discussed and their physical interpretation is given. According to the hypothesis proposed, the thermal explosion occurs when the molten metal has the temperature of its solidification and the heat transfer on its surface is sufficiently intensive. The 'sharp-change' of the crystalline structure during the solidification of the molten metal is the cause of the explosion fragmentation. (author)

  18. Space Shuttle Thermal Protection System Repair Flight Experiment Induced Contamination Impacts

    Science.gov (United States)

    Smith, Kendall A.; Soares, Carlos E.; Mikatarian, Ron; Schmidl, Danny; Campbell, Colin; Koontz, Steven; Engle, Michael; McCroskey, Doug; Garrett, Jeff

    2006-01-01

    NASA s activities to prepare for Flight LF1 (STS-114) included development of a method to repair the Thermal Protection System (TPS) of the Orbiter s leading edge should it be damaged during ascent by impacts from foam, ice, etc . Reinforced Carbon-Carbon (RCC) is used for the leading edge TPS. The repair material that was developed is named Non- Oxide Adhesive eXperimental (NOAX). NOAX is an uncured adhesive material that acts as an ablative repair material. NOAX completes curing during the Orbiter s descent. The Thermal Protection System (TPS) Detailed Test Objective 848 (DTO 848) performed on Flight LF1 (STS-114) characterized the working life, porosity void size in a micro-gravity environment, and the on-orbit performance of the repairs to pre-damaged samples. DTO 848 is also scheduled for Flight ULF1.1 (STS-121) for further characterization of NOAX on-orbit performance. Due to the high material outgassing rates of the NOAX material and concerns with contamination impacts to optically sensitive surfaces, ASTM E 1559 outgassing tests were performed to determine NOAX condensable outgassing rates as a function of time and temperature. Sensitive surfaces of concern include the Extravehicular Mobility Unit (EMU) visor, cameras, and other sensors in proximity to the experiment during the initial time after application. This paper discusses NOAX outgassing characteristics, how the amount of deposition on optically sensitive surfaces while the NOAX is being manipulated on the pre-damaged RCC samples was determined by analysis, and how flight rules were developed to protect those optically sensitive surfaces from excessive contamination where necessary.

  19. Numerical Study of Solidification in a Plate Heat Exchange Device with a Zigzag Configuration Containing Multiple Phase-Change-Materials

    Directory of Open Access Journals (Sweden)

    Peilun Wang

    2016-05-01

    Full Text Available Latent heat thermal energy storage (TES plays an important role in the advocation of TES in contrast to sensible energy storage because of the large storage energy densities per unit mass/volume possible at a nearly constant thermal energy. In the current study, a heat exchange device with a zigzag configuration containing multiple phase-change-materials (m-PCMs was considered, and an experimental system was built to validate the model for a single PCM. A two-dimensional numerical model was developed using the ANSYS Fluent 14.0 software program. The energy fractions method was put forward to calculate the average Ste number and the influence of Re and Ste numbers on the discharge process were studied. The influence of phase change temperature among m-PCMs on the solidification process has also been studied. A new boundary condition was defined to determine the combined effect of the Re and Ste numbers on the discharging process. The modelling results show that for a given input power, the Ste (or Re number has a significant impact on the discharging process; however, the period value of inlet velocity has almost no impact on it. Besides, the zigzag plate with m-PCMs has a good impact on the temperature shock as “filter action” in the discharging process.

  20. Containerless solidification of BiFeO3 oxide under microgravity

    Science.gov (United States)

    Yu, Jianding; Arai, Yasutomo; Koshikawa, Naokiyo; Ishikawa, Takehito; Yoda, Shinichi

    1999-07-01

    Containerless solidification of BiFeO3 oxide has been carried out under microgravity with Electrostatic Levitation Furnace (ELF) aboard on the sounding rocket (TR-IA). It is a first containerless experiment using ELF under microgravity for studying the solidification of oxide insulator material. Spherical BiFeO3 sample with diameter of 5mm was heated by two lasers in oxygen and nitrogen mixing atmosphere, and the sample position by electrostatic force under pinpoint model and free drift model. In order to compare the solidification behavior in microgravity with on ground, solidification experiments of BiFeO3 in crucible and drop tube were carried out. In crucible experiment, it was very difficult to get single BiFeO3 phase, because segregation of Fe2O3 occured very fast and easily. In drop tube experiment, fine homogeneous BiFeO3 microstructure was obtained in a droplet about 300 μm. It implies that containerless processing can promote the phase selection in solidification. In microgravity experiment, because the heating temperature was lower than that of estimated, the sample was heated into Fe2O3+liquid phase region. Fe2O3 single crystal grew on the surface of the spherical sample, whose sample was clearly different from that observed in ground experiments.

  1. Effect of Chemical Composition on Susceptibility to Weld Solidification Cracking in Austenitic Weld Metal

    Science.gov (United States)

    Kadoi, Kota; Shinozaki, Kenji

    2017-12-01

    The influence of the chemical composition, especially the niobium content, chromium equivalent Creq, and nickel equivalent Nieq, on the weld solidification cracking susceptibility in the austenite single-phase region in the Schaeffler diagram was investigated. Specimens were fabricated using the hot-wire laser welding process with widely different compositions of Creq, Nieq, and niobium in the region. The distributions of the susceptibility, such as the crack length and brittle temperature range (BTR), in the Schaeffler diagram revealed a region with high susceptibility to solidification cracking. Addition of niobium enhanced the susceptibility and changed the distribution of the susceptibility in the diagram. The BTR distribution was in good agreement with the distribution of the temperature range of solidification (Δ T) calculated by solidification simulation based on Scheil model. Δ T increased with increasing content of alloying elements such as niobium. The distribution of Δ T was dependent on the type of alloying element owing to the change of the partitioning behavior. Thus, the solidification cracking susceptibility in the austenite single-phase region depends on whether the alloy contains elements. The distribution of the susceptibility in the region is controlled by the change in Δ T and the segregation behavior of niobium with the chemical composition.

  2. Evaluation of process alternatives for solidification of the West Valley high-level liquid wastes

    International Nuclear Information System (INIS)

    Holton, L.K.; Larson, D.E.

    1982-01-01

    The Department of Energy (DOE) established the West Valley Solidification Project (WVSP) in 1980. The project purpose is to demonstrate removal and solidification of the high-level liquid wastes (HLLW) presently stored in tanks at the Western New York Nuclear Service Center (WNYNSC), West Valley, New York. As part of this effort, the Pacific Northwest Laboratory (PNL) conducted a study to evaluate process alternatives for solidifcation of the WNYNSC wastes. Two process approaches for waste handling before solidification, together with solidification processes for four terminal and four interim waste forms, were considered. The first waste-handling approach, designated the salt/sludge separation process, involves separating the bulk of the nonradioactive nuclear waste constituents from the radioactive waste constituents, and the second waste-handling approach, designated the combined-waste process, involves no waste segregation prior to solidification. The processes were evaluated on the bases of their (1) readiness for plant startup by 1987, (2) relative technical merits, and (3) process cost. The study has shown that, based on these criteria, the salt/sludge separation process with a borosilicate glass waste form is preferred when producing a terminal waste form. It was also concluded that if an interim waste form is to be used, the preferred approach would be the combined waste process with a fused-salt waste form

  3. Nuclear waste disposal: alternatives to solidification in glass proposed

    International Nuclear Information System (INIS)

    Kerr, R.A.

    1979-01-01

    More than a quarter-million cubic meters of liquid radioactive wastes are now being held at government installations awaiting final disposal. During the past 20 years, the disposal plan of choice has been to incorporate the 40 to 50 radioactive elements dissolved in liquid wastes into blocks of glass, seal the glass in metal canisters, and insert the canisters into deep, geologically stable salt beds. Over the last few years, some geologists and materials scientists have become concerned that perhaps not enough is known yet about the interaction of waste, container, and salt (or any rock) to have a reasonable assurance that the hazardous wastes will be contained successfully. The biggest advantage of glass at present is the demonstrated practicality of producing large, highly radioactive blocks of it. The frontrunner as a successor to glass is ceramics, which are nonmetallic crystalline materials formed at high temperature, such as chinaware or natural minerals. An apparent advantage of ceramics is that they already have an ordered atomic structure, whose properties can be tailored to a particular waste element and to conditions of a specific disposal site. A ceramic tailored for waste disposal called supercalcine-ceramic has been developed. It was emphasized that the best minerals for waste solidification may be those that have proved most stable under natural conditions over geologic time. Disadvantage to ceramics are radiation damage and transmutation. However, it is now obvious that some ceramics are more stable than glass under certain conditions. Metal-encapsulated ceramic, called cermet, is being developed as a waste form. Cermets are considerably more resistant at 100 0 C than a borosilicate waste glass. Researchers are now testing prospective waste forms under the most extreme conditions that might prevail in a waste disposal site

  4. Influence of the thermal history of a particle during atomization on the morphology of carbides in a hypereutectic iron based alloy

    International Nuclear Information System (INIS)

    Kusý, M.; Behúlová, M.; Grgač, P.

    2012-01-01

    Highlights: ► Identification of solidification microstructures in RS powder from iron based alloy. ► Microstructures affected and nonaffected during the post-recalescence period. ► Thermokinetic newtonian model of rapid solidification of a droplet in gas atomization. ► Droplet thermal history and conditions for the microstructure development. ► Parameters influencing development of different solidification microstructures. - Abstract: Basic principles and consequences of the rapid solidification processing of melts have been successfully exploited in several progressive technologies of material production. In the paper, the solidification microstructures developed in the hypereutectic iron based alloy with the chemical composition of 3% C–3% Cr–12% V (wt.%) prepared by nitrogen gas atomization are presented and analysed. Several main types of solidification microstructures were identified in the rapidly solidified powder particles. According to the morphological features of carbide phases and computed thermal history of rapidly solidified particles, the microstructures were divided into two groups – microstructures morphologically non-affected during the post-recalescence period of solidification, and microstructures with morphological transitions occurring during the quasi-isothermal period of structure development. Based on the thermokinetic newtonian model of rapid solidification of a spherical droplet in the process of atomization, the thermal history of droplets with diameter from 20 μm to 400 μm rapidly solidified from different nucleation temperatures was studied. The thermo-physical conditions necessary for the development of variable microstructures in single rapidly solidified powder particles are predicted and discussed. The nucleation temperature, recalescence temperature and duration of quasi-isothermal plateau are supposed to be the most important parameters influencing the microstructure development in the rapidly solidified

  5. effect of pre effect of pre-ageing thermal conditions on the corrosion

    African Journals Online (AJOL)

    eobe

    solution heat treatment and ageing) and Double thermal ageing treatmen ... Corrosion of aluminium alloys lead to impairment of ... of passive protection by coating or by means of active ... The Al-Si-Mg alloy with the chemical composition as .... Heat. Transfer and Solidification Behavior of Modified A356 alloy. Journal of ...

  6. On the stable eutectic solidification of iron–carbon–silicon alloys

    International Nuclear Information System (INIS)

    Stefanescu, Doru M.; Alonso, Gorka; Larrañaga, Pello; Suarez, Ramon

    2016-01-01

    Extensive effort was expanded to elucidate the growth and morphology of the stable eutectic grains during early solidification of continuous cooled Fe–C–Si alloys. To this purpose, quenching experiments at successive stages during solidification have been carried out on five cast irons with various magnesium and titanium levels designed to produce graphite morphologies ranging from lamellar to mixed compacted–spheroidal. The graphite shape factors were measured on the metallographic samples, and their evolution as a function of the chemical composition and the solid fraction was analyzed. Extensive scanning electron microscopy was carried on to evaluate the change in graphite shape during early solidification, to establish the fraction of solid at which the transition from spheroidal-to-compacted-to-lamellar graphite occurs, and to outline the early morphology of the eutectic grains. It was confirmed that solidification of Mg containing irons started with the development of spheroidal graphite even at Mg levels as low as 0.013 mass%. Then, as solidification proceeds, when some spheroids developed one or more tails (tadpole graphite), the spheroidal-to-compacted graphite transition occurs. The new findings were then integrated in previous knowledge to produce an understanding of the eutectic solidification of these materials. It was concluded that in hypoeutectic lamellar graphite iron austenite/graphite eutectic grains can nucleate at the austenite/liquid interface or in the bulk of the liquid, depending on the sulfur content and on the cooling rate. When graphite nucleation occurs on the primary austenite, several eutectic grains can nucleate and grow on the same dendrite. The primary austenite continues growing as eutectic austenite and therefore the two have the same crystallographic orientation. Thus, a final austenite grain may include several eutectic grains. In eutectic irons the eutectic grains nucleate and grow mostly in the liquid. The eutectic

  7. Effect and kinetic mechanism of ultrasonic vibration on solidification of 7050 aluminum alloy

    Directory of Open Access Journals (Sweden)

    Ripeng Jiang

    2014-07-01

    Full Text Available The work described in this paper dealt with the effect of ultrasonic vibration on the solidification of 7050 aluminum alloy. Two experiments were carried out through introducing ultrasound into the semi-continuous direct-chill (DC casting of aluminum alloy and into alloy solidifying in a crucible, respectively. Results show that ultrasonic vibration can refine grains in the whole cross-section of a billet in the first experiment and is able to increase the cooling rate within the temperature range from 625 °C to 590 °C in the other one. The mechanism of particle resonance caused by ultrasonic vibration was illustrated on the basis of theoretical analysis of the kinetics and energy conversion during the solidification. It is demonstrated that the kinetic energy of resonant particles are mainly from the latent heat energy of solidification, which can shorten the cooling time, inhibit the crystal growth and then lead to the grain refinement.

  8. Solidification of low-level waste - a dilemma for the small user

    International Nuclear Information System (INIS)

    Harris, S.; Gilmore, A.

    1980-01-01

    The requirement that radioactive waste for sea disposal must be solidified by the originator is discussed. Attempts to solidify small quantities of radioactive waste such as contaminated oils and labelled benzyopyrene with other solvents are described. Encapsulation media tested were concrete and interior and exterior grade Polyfilla (a plaster and cellulose based filler). Problems were presented by the difficulty of mixing the materials and by the maximum uptake of solvents while still allowing solidification. In all cases a soft crumbling material resulted. It is concluded that solidification processing on a small scale does not make economic or scientific sense and that if solidification is necessary it would be better carried out as a national operation by collecting liquids from users. (U.K.)

  9. Cement solidification of spent ion exchange resins produced by the nuclear industry

    International Nuclear Information System (INIS)

    Jaouen, C.; Vigreux, B.

    1988-01-01

    Cement solidification technology has been applied to spent ion exchange resins for many years in countries throughout the world (at reactors, research centers and spent fuel reprocessing plants). Changing specifications for storage of radioactive waste have, however, confronted the operators of such facilities with a number of problems. Problems related both to the cement solidification process (water/cement/resin interactions and chemical interactions) and to its utilization (mixing, process control, variable feed composition, etc.) have often led waste producers to prefer other, polymer-based processes, which are very expensive and virtually incompatible with water. This paper discusses research on cement solidification of ion exchange resins since 1983 and the development of application technologies adapted to nuclear service conditions and stringent finished product quality requirements

  10. In situ observations of graphite formation during solidification of cast iron

    DEFF Research Database (Denmark)

    Bjerre, Mathias Karsten

    solidification and growth continues throughout solid state cooling and the eutectoid transformation. Years of research have greatly improved the understanding of the basic mechanisms that control graphite growth as well as the ability to control graphite morphology during industrial production of cast components......, the solidification of cast iron is studied with focus on formation and growth of spheroidal graphite. To this end, an experiment is conducted at the Diamond Light Source synchrotron facility in Harwell, UK: Employing an environmental cell devel-oped at the Manchester X-ray Imaging Facility at the University...... state growth presented in the present thesis. From the analysis it is clear that the presented data is of an unprecedented quality and that it represents a solid basis for validation of future models. Solidification simulations of a ductile cast iron component highlights the importance of the nucleation...

  11. Numerical simulation of convection and inclusion distribution during solidification in a heavy steel ingot

    International Nuclear Information System (INIS)

    Lin, Rui; Shen, Houfa

    2015-01-01

    Inclusions content in the steel ingot is an important index for homogeneity, and it becomes more serious for heavy steel ingots which are used for major equipment. However, knowledge about the formation of inclusion in steel ingot is limited, and modeling of inclusion distribution is still challenging, so it is of great significance to research the behavior of inclusion. In this paper, fluid flow during solidification is numerically simulated based on the equilibrium equations of mass, momentum and energy, and then inclusion distribution is modeled according to the Lagrangian Stokes trajectory method. The Results show that the inclusion distribution in the steel ingot is influenced by the flow pattern which is affected by the solidification pattern. Therefore, inclusion distribution could be controlled by the solidification front with the optimization of heat transfer condition such as the hot top design of steel ingot for the high quality steel production. (paper)

  12. External field effects on diffusion and solidification derived from the free-volume model

    Science.gov (United States)

    Miller, R. I.; Ruff, R. C.

    1975-01-01

    Expressions for the diffusion coefficient and the solidification rate from the free-volume model of liquids developed by Turnbull and Cohen have been used to estimate the effects which microgravity and magnetic fields will have on these quantities. The mathematical formalism describing changes of the diffusion coefficient and the solidification rate is the same for both the microgravity and magnetic field cases, but the difference between the magnitudes of the two effects is quite large. The change in the two parameters is found to be less than .0001% for the microgravity case and on the order of 0.1 to 1.1% for the magnetic field case for four representative materials. The diffusion coefficient and the solidification rate are found to increase under the influence of an applied magnetic field, and this is in agreement with experimental observations.

  13. Numerical investigation on natural convection and solidification of molten pool with OpenFOAM

    International Nuclear Information System (INIS)

    Wang Xi; Meng Zhaocan; Cheng Xu

    2015-01-01

    The in-vessel retention is adopted by the third generation nuclear power technology as an important severe accident mitigation strategy. The integrity of reactor pressure vessel depends on the heat flux distribution of molten pool. In present study, the solidification model in open source CFD software OpenFOAM was applied to simulate solidification and natural convection which was driven by internal heat source or temperature difference. The stratified molten pool heat transfer experiment carried out by Royal Institute of Technology was analyzed in the paper, and the solidified crust, temperature and heat flux distributions were obtained. The simulation results were compared with experimental data. It is shown that this numerical method can be used in the simulation of natural convection and solidification of molten pool, and it will probably be used in the analysis of molten corium behavior in reactor lower head. (authors)

  14. On the role of solidification modelling in Integrated Computational Materials Engineering “ICME”

    International Nuclear Information System (INIS)

    Schmitz, G J; Böttger, B; Apel, M

    2016-01-01

    Solidification during casting processes marks the starting point of the history of almost any component or product. Integrated Computational Materials Engineering (ICME) [1-4] recognizes the importance of further tracking the history of microstructure evolution along the subsequent process chain. Solidification during joining processes in general happens quite late during production, where the parts to be joined already have experienced a number of processing steps which affected their microstructure. Reliable modelling of melting and dissolution of these microstructures represents a key issue before eventually modelling ‘re’-solidification e.g. during welding or soldering. Some instructive examples of microstructure evolution during a joining process obtained on the basis of synthetic and simulated initial microstructures of an Al-Cu binary model system are discussed. (paper)

  15. Positive segregation as a function of buoyancy force during steel ingot solidification

    International Nuclear Information System (INIS)

    Radovic, Zarko; Jaukovic, Nada; Lalovic, Milisav; Tadic, Nebojsa

    2008-01-01

    We analyze theoretically and experimentally solute redistribution in the dendritic solidification process and positive segregation during solidification of steel ingots. Positive segregation is mainly caused by liquid flow in the mushy zone. Changes in the liquid steel velocity are caused by the temperature gradient and by the increase in the solid fraction during solidification. The effects of buoyancy and of the change in the solid fraction on segregation intensity are analyzed. The relationships between the density change, liquid fraction and the steel composition are considered. Such elements as W, Ni, Mo and Cr decrease the effect of the density variations, i.e. they show smaller tendency to segregate. Based on the modeling and experimental results, coefficients are provided controlling the effects of chemical composition, secondary dendrite arm spacing and the solid fraction.

  16. Phase-field modelling of β(Ti) solidification in Ti-45at.%Al: columnar dendrite growth at various gravity levels

    Science.gov (United States)

    Viardin, A.; Berger, R.; Sturz, L.; Apel, M.; Hecht, U.

    2016-03-01

    The effect of solutal convection on the solidification of γ titanium aluminides, specifically on β(Ti) dendrite growth, is not well known. With the aim of supporting directional solidification experiments under hyper-gravity using a large diameter centrifuge, 2D-phase field simulations of β(Ti) dendrite growth have been performed for the binary alloy Ti-45at.%Al and various gravity scenarios. Both, the direction and magnitude of the gravity vector were varied systematically in order to reveal the subtle interplay between the convective flow pattern and mushy zone characteristics. In this presentation, gravity effects are discussed for early dendrite growth. For selected cases the evolution on longer timescales is also analyse of and oscillatory modes leading to dynamically stable steady state growth are outlined. In a dedicated simulation series forced flow is superimposed, as to mimic thermally driven fluid flow expected to establish on the macroscopic scale (sample size) in the centrifugal experiments. Above a certain threshold this flow turns dominant and precludes solutally driven convective effects.

  17. Literature review of stabilization/solidification of volatile organic compounds and the implications for Hanford grouts

    International Nuclear Information System (INIS)

    Spence, R.D.; Osborne, S.C.

    1993-09-01

    A literature review was conducted on the stabilization/solidification of volatile organic compounds (VOCs). Based on this literature, it is likely that the limestone-containing grout will not permanently immobilize VOCs and that no presently available additives can guarantee permanent immobilization. The Westinghouse hanford company grout may be fairly effective at retarding aqueous leaching of VOCs, and commercial additives can improve this performance. Significant VOC losses do occur during stabilization/solidification, and the high temperatures of the Westinghouse Hanford Company waste and grout should exacerbate this problem. In fact, these high temperatures raise doubts about the presence of VOCs in the double-shell tanks supernates

  18. Processing and solidification of Savannah River Plant high-level waste

    International Nuclear Information System (INIS)

    Kelley, J.A.

    1981-01-01

    The entire flowsheet for processing and solidification of Savannah River Plant (SRP) high-level wastes has been demonstrated. A new small-scale integrated pilot plant is operating with actual radioactive wastes, and large-scale equipment is being demonstrated with nonradioactive simulated wastes. Design of a full-scale waste solidification plant is in progress. Plant construction is expected to begin in 1983, and startup is anticipated in 1988. The plant will poduce about 500 cans of glass per year with each can containing about 1.5 tons of glass

  19. Solidification of hazardous and mixed radioactive waste at the Idaho National Engineering Laboratory

    International Nuclear Information System (INIS)

    Boehmer, A.M.; Larsen, M.M.

    1986-01-01

    EG and G Idaho has initiated a program to develop treatment options for the hazardous and mixed wastes generated at the Idaho National Engineering Laboratory (INEL). This program includes development of solidification methods for some of these wastes. Testing has shown that toxic wastes can be successfully solidified using cement, cement-silicate, or ENVIROSTONE binders to produce nontoxic stable waste forms for safe, long term disposal. This paper presents the results of the solidification development program conducted at the INEL by EG and G Idaho

  20. Solidification method for organic solution and processing method of aqueous solution

    International Nuclear Information System (INIS)

    Kamoshida, Mamoru; Fukazawa, Tetsuo; Yazawa, Noriko; Hasegawa, Toshihiko

    1998-01-01

    The relative dielectric constant of an organic solution containing polar ingredients is controlled to 13 or less to enable its solidification. The polarity of the organic solution can be evaluated quantitatively by using the relative dielectric constant. If the relative dielectric constant is high, it can be controlled by dilution using a non-polar organic solvent of low relative dielectric constant. With such procedures, solidification can be conducted by using an economical 12-hydroxy stearic acid, process of liquid wastes can be facilitated and the safety can be ensured. (T.M.)

  1. Directional solidification and characterization of the Al Nb2 - Al3 Nb eutectic system

    International Nuclear Information System (INIS)

    Trevisan, Eduardo A.O.; Andreotti, Fabio; Caram, Rubens

    1996-01-01

    The manufacturing of components to operate at high temperatures requires the use of metallic materials which can keep satisfactory mechanical and chemical properties, even at temperatures beyond 1000 deg C. An interesting alternative is the use of directionally solidified eutectic alloys. The eutectic alloy solidification makes possible the production of 'in situ' composite. A potentially useful system for manufacturing structural materials is the Al-Nb eutectic system. The aim of this work is to present the directional solidification of the Al-Nb eutectic alloy. (author)

  2. Solidification structure and dispersoids in rapidly solidified Ti-Al-Sn-Zr-Er-B alloys

    International Nuclear Information System (INIS)

    Rowe, R.G.; Broderick, T.F.; Koch, E.F.; Froes, F.H.

    1986-01-01

    The microstructure of melt extracted and melt spun titanium alloys containing erbium and boron revealed a duplex solidification structure of columnar grains leading to equiaxed and dendritic structures near the free surface of melt extracted and melt spun alloys. The solidification structure was revealed by apparent boride segregation to cellular, interdendritic and grain boundaries. Precipitation of needle or lath-like TiB particles occurred adjacent to Er/sub 2/O/sub 3/ dispesoid particles in as-rapidly solidified ribbon

  3. Phase transformation and liquid density redistribution during solidification of Ni-based superalloy Inconel 718

    Directory of Open Access Journals (Sweden)

    Wang Ling

    2012-08-01

    Full Text Available The influences of chemical segregation and phase transformation on liquid density variation during solidification of Ni-based supperalloy Inconel 718 were investigated using SEM and EDS. It was found that significant segregation in liquid prompts high Nb phase to precipitate directly from liquid, which results in the redistribution of alloy elements and liquid density in their vicinity. The term “inter-precipitate liquid density” is therefore proposed and this concept should be applied to determine the solidification behavior of superalloy Inconel 718.

  4. Solidification of hazardous and mixed radioactive waste at the Idaho National Engineering Laboratory

    International Nuclear Information System (INIS)

    Boehmer, A.M.; Larsen, M.M.

    1986-03-01

    EG and G Idaho has initiated a program to develop treatment options for the hazardous and mixed wastes generated at the Idaho National Engineering Laboratory (INEL). This program includes development of solidification methods for some of these wastes. Testing has shown that toxic wastes can be successfully solidified using cement, cement-silicate, or ENVIROSTONE binders to produce nontoxic stable waste forms for safe, long term disposal. This paper presents the results of the solidification development program conducted at the INEL by EG and G Idaho

  5. Hazardous and mixed waste solidification development conducted at the Idaho National Engineering Laboratory

    International Nuclear Information System (INIS)

    Boehmer, A.M.; Larsen, M.M.

    1986-04-01

    EG and G Idaho, Inc., has initiated a program to develop safe, efficient, cost-effective solidification treatment methods for the disposal of some of the hazardous and mixed wastes generated at the Idaho National Engineering Laboratory (INEL). Testing has shown that Extraction Procedure (EP) toxic wastes can be successfully solidified using cement, cement-silicate, or ENVIROSTONE binders to produce nontoxic stable waste forms for safe, long-term disposal as general or low-level waste, depending upon the radioactivity. The results of the solidification development program are presented in this report

  6. Physicochemical characterization of solidification agents used and products formed with radioactive wastes at LWR nuclear power plants

    International Nuclear Information System (INIS)

    Kibbey, A.H.; Godbee, H.W.

    1978-01-01

    Solidification of evaporator concentrates, filter sludges, and spent ion exchange resins used in LWR streams is discussed. The introduction of solidification agents to immobilize these sludges and resins can increase the volume of these wastes by a factor of slightly over 1 to greater than 2, depending on the binder chosen. The agents and methods used or proposed for use in solidification of LWR power plant wastes are generally suitable for treating most of the other-than-high-level wastes generated throughout the entire fuel cycle. Among the solidification agents most commonly used or suggested for use are the inorganic cements and organic plastics, which are listed and compared. A summary of considerations important in choosing a solidification agent is presented tabularly

  7. A Comparative study of solidification of Al-Cu alloy under flow of cylindrical radial heat and the unidirectional vertically

    Directory of Open Access Journals (Sweden)

    Jean Robert P. Rodrigues

    2014-09-01

    Full Text Available In spite of technological importance of solidification of metallic alloys under radial heat flow, relatively few studies have been carried out in this area. In this work the solidification of Al 4.5 wt% Cu cylinders against a steel massive mold is analyzed and compared with unidirectional solidification against a cooled mold. Initially temperature variations at different positions in the casting and in the mold were measured during solidification using a data acquisition system. These temperature variations were introduced in a numerical method in order to determine the variation of heat transfer coefficient at metal/mold interface by inverse method. The primary and secondary dendrite arm spacing variations were measured through optical microscopy. Comparisons carried out between experimental and numerical data showed that the numerical method describes well the solidification processes under radial heat flux.

  8. Strongly nonlinear theory of rapid solidification near absolute stability

    Science.gov (United States)

    Kowal, Katarzyna N.; Altieri, Anthony L.; Davis, Stephen H.

    2017-10-01

    We investigate the nonlinear evolution of the morphological deformation of a solid-liquid interface of a binary melt under rapid solidification conditions near two absolute stability limits. The first of these involves the complete stabilization of the system to cellular instabilities as a result of large enough surface energy. We derive nonlinear evolution equations in several limits in this scenario and investigate the effect of interfacial disequilibrium on the nonlinear deformations that arise. In contrast to the morphological stability problem in equilibrium, in which only cellular instabilities appear and only one absolute stability boundary exists, in disequilibrium the system is prone to oscillatory instabilities and a second absolute stability boundary involving attachment kinetics arises. Large enough attachment kinetics stabilize the oscillatory instabilities. We derive a nonlinear evolution equation to describe the nonlinear development of the solid-liquid interface near this oscillatory absolute stability limit. We find that strong asymmetries develop with time. For uniform oscillations, the evolution equation for the interface reduces to the simple form f''+(βf')2+f =0 , where β is the disequilibrium parameter. Lastly, we investigate a distinguished limit near both absolute stability limits in which the system is prone to both cellular and oscillatory instabilities and derive a nonlinear evolution equation that captures the nonlinear deformations in this limit. Common to all these scenarios is the emergence of larger asymmetries in the resulting shapes of the solid-liquid interface with greater departures from equilibrium and larger morphological numbers. The disturbances additionally sharpen near the oscillatory absolute stability boundary, where the interface becomes deep-rooted. The oscillations are time-periodic only for small-enough initial amplitudes and their frequency depends on a single combination of physical parameters, including the

  9. Solidification of metallic aluminum on magnesium phosphate cements

    International Nuclear Information System (INIS)

    Lahalle, Hugo

    2016-01-01

    This work deals with the stabilization/solidification of radioactive waste using cement. More particularly, it aims at assessing the chemical compatibility between metallic aluminum and mortars based on magnesium phosphate cement. The physical and chemical processes leading to setting and hardening of the cement are first investigated. X-ray diffraction (XRD), thermogravimetry (TGA) and nuclear magnetic resonance spectroscopy ("3"1P and "1"1B MAS-NMR) are first used to characterize the solid phases formed during hydration, while inductively coupled plasma atomic emission spectroscopy analysis (ICP-AES), electrical conductometry and pH measurements provide information on the pore solution composition. Then, the corrosion of metallic aluminum in magnesium phosphate mortars is studied by monitoring the equilibrium potential and by electrochemical impedance spectroscopy (EIS). Magnesium phosphate cement is prepared from a mix of magnesium oxide (MgO) and potassium dihydrogen orthophosphate (KH_2PO_4). In the presence of water, hydration occurs according to a dissolution - precipitation process. The main hydrate is K-struvite (MgKPO_4.6H_2O). Its precipitation is preceded by that of two transient phases: phosphorrosslerite (MgHPO_4.7H_2O) and Mg_2KH(PO_4)_2.15H_2O. Boric acid retards cement hydration by delaying the formation of cement hydrates. Two processes may be involved in this retardation: the initial precipitation of amorphous or poorly crystallized minerals containing boron and phosphorus atoms, and/or the stabilization of cations (Mg"2"+, K"+) in solution. As compared with a Portland cement-based matrix, corrosion of aluminum is strongly limited in magnesium phosphate mortar. The pore solution pH is close to neutrality and falls within the passivation domain of aluminum. Corrosion depends on several parameters: it is promoted by a water-to-cement ratio (w/c) significantly higher than the chemical water demand of cement (w/c = 0.51), and by the addition of boric

  10. Al-Si-Re Alloys Cast by the Rapid Solidification Process / Stopy Al-Si-Re Odlewane Metodą Rapid Solidification

    Directory of Open Access Journals (Sweden)

    Szymanek M.

    2015-12-01

    Full Text Available The aim of the studies described in this article was to present the effect of rare earth elements on aluminium alloys produced by an unconventional casting technique. The article gives characteristics of the thin strip of Al-Si-RE alloy produced by Rapid Solidification (RS. The effect of rare earth elements on structure refinement, i.e. on the size of near-eutectic crystallites in an aluminium-silicon alloy, was discussed. To determine the size of crystallites, the Scherrer X-ray diffraction method was used. The results presented capture relationships showing the effect of variable casting parameters and chemical composition on microstructure of the examined alloys. Rapid Solidification applied to Al-Si alloys with the addition of mischmetal (Ce, La, Ne, Pr refines their structure.

  11. Effects of vacuum thermal cycling on mechanical and physical properties of high performance carbon/bismaleimide composite

    International Nuclear Information System (INIS)

    Yu Qi; Chen Ping; Gao Yu; Mu Jujie; Chen Yongwu; Lu Chun; Liu Dong

    2011-01-01

    Highlights: → The level of cross-links was improved to a certain extent. → The thermal stability was firstly improved and then decreased. → The transverse and longitudinal CTE were both determined by the degree of interfacial debonding. → The mass loss ratio increases firstly and then reaches a plateau value. → The surface morphology was altered and the surface roughness increased firstly and then decreased. → The transverse tensile strength was reduced. → The flexural strength increased firstly and then decreased to a plateau value. → The ILSS increased firstly and then decreased to a plateau value. - Abstract: The aim of this article was to investigate the effects of vacuum thermal cycling on mechanical and physical properties of high performance carbon/bismaleimide (BMI) composites used in aerospace. The changes in dynamic mechanical properties and thermal stability were characterized by dynamic mechanical analysis (DMA) and thermogravimetric analysis (TGA), respectively. The changes in linear coefficient of thermal expansion (CTE) were measured in directions perpendicular and parallel to the fiber direction, respectively. The outgassing behavior of the composites were examined. The evolution of surface morphology and surface roughness were observed by atomic force microscopy (AFM). Changes in mechanical properties including transverse tensile strength, flexural strength and interlaminar shear strength (ILSS) were measured. The results indicated that the vacuum thermal cycling could improve the crosslinking degree and the thermal stability of resin matrix to a certain extent, and induce matrix outgassing and thermal stress, thereby leading to the mass loss and the interfacial debonding of the composite. The degradation in transverse tensile strength was caused by joint effects of the matrix outgassing and the interfacial debonding, while the changes in flexural strength and ILSS were affected by a competing effect between the crosslinking degree

  12. Heat transfer enhancement in triplex-tube latent thermal energy storage system with selected arrangements of fins

    Science.gov (United States)

    Zhao, Liang; Xing, Yuming; Liu, Xin; Rui, Zhoufeng

    2018-01-01

    The use of thermal energy storage systems can effectively reduce energy consumption and improve the system performance. One of the promising ways for thermal energy storage system is application of phase change materials (PCMs). In this study, a two-dimensional numerical model is presented to investigate the heat transfer enhancement during the melting/solidification process in a triplex tube heat exchanger (TTHX) by using fluent software. The thermal conduction and natural convection are all taken into account in the simulation of the melting/solidification process. As the volume fraction of fin is kept to be a constant, the influence of proposed fin arrangement on temporal profile of liquid fraction over the melting process is studied and reported. By rotating the unit with different angle, the simulation shows that the melting time varies a little, which means that the installation error can be reduced by the selected fin arrangement. The proposed fin arrangement also can effectively reduce time of the solidification of the PCM by investigating the solidification process. To summarize, this work presents a shape optimization for the improvement of the thermal energy storage system by considering both thermal energy charging and discharging process.

  13. Simulation of Microstructure during Laser Rapid Forming Solidification Based on Cellular Automaton

    Directory of Open Access Journals (Sweden)

    Zhi-jian Wang

    2014-01-01

    Full Text Available The grain microstructure of molten pool during the solidification of TC4 titanium alloy in the single point laser cladding was investigated based on the CAFE model which is the cellular automaton (CA coupled with the finite element (FE method. The correct temperature field is the prerequisite for simulating the grain microstructure during the solidification of the molten pool. The model solves the energy equation by the FE method to simulate the temperature distribution in the molten pool of the single point laser cladding. Based on the temperature field, the solidification microstructure of the molten pool is also simulated with the CAFE method. The results show that the maximum temperature in the molten pool increases with the laser power and the scanning rate. The laser power has a larger influence on the temperature distribution of the molten pool than the scanning rate. During the solidification of the molten pool, the heat at the bottom of the molten pool transfers faster than that at the top of the molten pool. The grains rapidly grow into the molten pool, and then the columnar crystals are formed. This study has a very important significance for improving the quality of the structure parts manufactured through the laser cladding forming.

  14. A coupled model on fluid flow, heat transfer and solidification in continuous casting mold

    Directory of Open Access Journals (Sweden)

    Xu-bin Zhang

    2017-11-01

    Full Text Available Fluid flow, heat transfer and solidification of steel in the mold are so complex but crucial, determining the surface quality of the continuous casting slab. In the current study, a 2D numerical model was established by Fluent software to simulate the fluid flow, heat transfer and solidification of the steel in the mold. The VOF model and k-ε model were applied to simulate the flow field of the three phases (steel, slag and air, and solidification model was used to simulate the solidification process. The phenomena at the meniscus were also explored through interfacial tension between the liquid steel and slag as well as the mold oscillation. The model included a 20 mm thick mold to clarify the heat transfer and the temperature distribution of the mold. The simulation results show that the liquid steel flows as upper backflow and lower backflow in the mold, and that a small circulation forms at the meniscus. The liquid slag flows away from the corner at the meniscus or infiltrates into the gap between the mold and the shell with the mold oscillating at the negative strip stage or at the positive strip stage. The simulated pitch and the depth of oscillation marks approximate to the theoretical pitch and measured depth on the slab.

  15. Oxygen and carbon transfer during solidification of semiconductor grade silicon in different processes

    Science.gov (United States)

    Ribeyron, P. J.; Durand, F.

    2000-03-01

    A model is established for comparing the solute distribution resulting from four solidification processes currently applied to semiconductor grade silicon: Czochralski pulling (CZ), floating zone (FZ), 1D solidification and electromagnetic continuous pulling (EMCP). This model takes into account solid-liquid interface exchange, evaporation to or contamination by the gas phase, container dissolution, during steady-state solidification, and in the preliminary preparation of the melt. For simplicity, the transfers are treated in the crude approximation of perfectly mixed liquid and boundary layers. As a consequence, only the axial ( z) distribution can be represented. Published data on oxygen and carbon transfer give a set of acceptable values for the thickness of the boundary layers. In the FZ and EMCP processes, oxygen evaporation can change the asymptotic behaviour of the reference Pfann law. In CZ and in 1D-solidification, a large variety of solute profile curves can be obtained, because they are very sensitive to the balance between crucible dissolution and evaporation. The CZ process clearly brings supplementary degrees of freedom via the geometry of the crucible, important for the dissolution phenomena, and via the rotation rate of the crystal and of the crucible, important for acting on transfer kinetics.

  16. Ductile failure in upsetting of a rapid-solidification-processed aluminium alloy

    NARCIS (Netherlands)

    Habraken, F.A.C.M.; Dautzenberg, J.H.

    1993-01-01

    Cold upset-tests have been performed on a Rapid Solidification Processed (RSP) aluminium-alloy, produced by the ‘melt-spun ribbons’-process out of 70% car-scrap and 30% primary scrap. The ribbons are hot extruded, resulting in 29 mm diameter bar. Its properties regarding plastic flow and fracture

  17. Economic analysis of a volume reduction/polyethylene solidification system for low-level radioactive wastes

    International Nuclear Information System (INIS)

    Kalb, P.D.; Colombo, P.

    1985-01-01

    A study was conducted at Brookhaven National Laboratory to determine the economic feasibility of a fluidized bed volume reduction/polyethylene solidification system for low-level radioactive wastes. These results are compared with the ''null'' alternative of no volume reduction and solidification of aqueous waste streams in hydraulic cement. The economic analysis employed a levelized revenue requirement (LRR) technique conducted over a ten year period. An interactive computer program was written to conduct the LRR calculations. Both of the treatment/solidification options were considered for a number of scenarios including type of plant (BWR or PWR) and transportation distance to the disposal site. If current trends in the escalation rates of cost components continue, the volume reduction/polyethylene solidification option will be cost effective for both BWRs and PWRs. Data indicate that a minimum net annual savings of $0.8 million per year (for a PWR shipping its waste 750 miles) and a maximum net annual savings of $9 million per year (for a BWR shipping its waste 2500 miles) can be achieved. A sensitivity analysis was performed for the burial cost escalation rate, which indicated that variation of this factor will impact the total levelized revenue requirement. The burial cost escalation rate which yields a break-even condition was determined for each scenario considered. 11 refs., 8 figs., 39 tabs

  18. Comparison of solidification temperatures of different rare earth sesquioxides; effect of atmosphere

    International Nuclear Information System (INIS)

    Coutures, J.-P.; Verges, R.; Foex, M.

    1975-01-01

    The measurement of the solidification point of the rare earth sesquioxides shows anomalies for La 2 O 3 , Gd 2 O 3 , Lu 2 O 3 and allows to find the well known ceric group and yttric group. The effects of the atmosphere on the refractory character are generally low. An interpretation in order to explain the observed changes, is proposed [fr

  19. Solidification microstructures in a short fiber reinforced alloy composite containing different fiber fractions

    Directory of Open Access Journals (Sweden)

    JING Qing-xiu

    2006-02-01

    Full Text Available The solidification microstructures and micro-segregation of a fiber reinforced Al-9 Cu alloy, containing different volume fractions of Al2O3 short fibers about 6 μm diameter and made by squeeze casting have been studied. The results indicate that as volume fraction of fiber Vf increases, the size of final grains becomes finer in the matrix. If λf /λ>1, the fibers have almost no influence on the solidification behavior of the matrix, so the final grains grow coarse, where λf is the average inter-fiber spacing and λ is the secondary dendrite arm spacing. While if λf /λ<1, the growth of crystals in the matrix is affected significantly by the fibers and the grain size is reduced to the value of the inter-fiber spacing. The fibers influence the average length of a solidification volume element L of the matrix and also influence the solidification time θt of the matrix. As a result of fibers influencing L and θt, the micro-segregation in the matrix is improved when the composite contains more fibers, although the level of the improvement is slight. The Clyne-Kurz model can be used to semi-quantitatively analyze the relationship between Vf and the volume fraction fe of the micro-segregation eutectic structure.

  20. Numerical modeling of coupled heat transfer and phase transformation for solidification of the gray cast iron

    DEFF Research Database (Denmark)

    Jabbari, Masoud; Hosseinzadeh, Azin

    2013-01-01

    In the present study the numerical model in 2D is used to study the solidification bahavior of the gray cast iron. The conventional heat transfer is coupled with the proposed micro-model to predict the amount of different phases, i.e. total austenite (c) phase, graphite (G) and cementite (C...