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Sample records for smelting furnace lead

  1. Nonmetallic inclusions in carbon steel smelted in plasma furnace

    Energy Technology Data Exchange (ETDEWEB)

    Shengelaya, I B; Kostyakov, V N; Nodiy, T K; Imerlishvili, V G; Gavisiani, A G [AN Gruzinskoj SSR, Tbilisi. Inst. Metallurgii

    1979-01-01

    A complex investigation on nonmetallic inclusions in carbon cast iron, smelted in plasma furnace in argon atmosphere and cast partly in the air and partly in argon atmosphere, has been carried out. As compared to open-hearth furnace carbon steel, the test metal was found to contain more oxide inclusions and nitrides; besides, in chromium-containing metal, chromium nitrides form the larger part of nitrides.

  2. Inverse boundary design of a radiative smelting furnace with ablative phase change phenomena

    International Nuclear Information System (INIS)

    Farzan, H.; Hosseini Sarvari, S.M.; Mansouri, S.H.

    2016-01-01

    Highlights: • The ablation phenomenon in a reverberatory smelting furnace is simulated numerically. • The results are verified by comparing with exact analytic solution. • Inverse design problem is solved to construct the desired melting rate. • The conjugate gradient method is used to solve the inverse phase change problem. - Abstract: An inverse analysis is employed to control the time rate of heaters in a 2-D smelting furnace to provide the specified radiative heat flux across the design surface to establish a desired melting rate. The design surface in the smelting furnace is the melting surface of the metal concentrate bank, and the melting process is considered to occur as an ablation phenomenon. The net radiation method is used to determine the radiation exchange between the elements of the furnace surfaces and the melting surface. The conjugate gradient method is employed to minimize the objective function, which is the sum of square residuals between the estimated and the desired heat fluxes over the design surface. It is shown that the proposed inverse technique is reliable and accurate for predicting the heater power distribution.

  3. Lead scrap processing in rotary furnaces: a review

    Energy Technology Data Exchange (ETDEWEB)

    Rousseau, M

    1987-01-01

    Formerly, the lead scrap had been processed mainly in reverberatory and shaft furnaces or, even, in rotary furnaces (R.F.). The direct smelting of battery scrap entrains an expensive pollution control and high operating costs because of slag recirculation, coke consumption, losses in slag and matte. Nowadays, mechanized battery wrecking plants allow selective separation of casings and separators from metallic Pb (grids, poles, solders) as well as lead in non-metallic form (PbSO/sub 4/, PbO, PbO/sub 2/, contaminated with some Sb) frequently called paste. Because of their high performance and flexibility in metallurgical processing (melting, reducing, oxidizing and selective pouring) the R.F. supersedes the reverberatory furnace worldwide.

  4. Smelting of high-quality boiler steel in large-load arc furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Kablukovskij, A F; Breus, V M; Tyurin, E I; Khristich, V D; Dumchev, Ya P [Tsentral' nyj Nauchno-Issledovatel' skij Inst. Chernoj Metallurgii, Moscow (USSR)

    1975-02-01

    High-grade steel can be obtained in large-capacity furnaces if the smelting technology used takes account of the size of the aggregates, the course of the metal fusion process, interaction with slag, furnace atmosphere, reducing agents, and other process characteristics. 12Kh1MF boiler steel smelted in a 100-ton electric arc furnace by an oxidizing process with oxygen bath blow and cast by the siphon method into 6.5-ton ingots using a slag-forming mixture (240 mm diameter billets and 219 to 245 mm diameter tubes) is satisfactory with regard to macro and microstructure, oxygen and nonmetallic oxide inclusion content, and mechanical properties. The stress rupture strength of 10/sup 5/ h at 570/sup 0/C is similar to that of open-hearth steel. Sulfides larger than a 3.5 spheroid have been detected in it. The nitrogen content of the electric steel is 0.0090 to 0.0120%, which is somewhat greater than usual in open-hearth metal. Of the oxygen inclusions in the steel, spinel-alumina predominates. Large inclusions were represented mainly by brittle silicates which appeared to be of exogenous origin.

  5. Two-Dimensional Physical and CFD Modelling of Large Gas Bubble Behaviour in Bath Smelting Furnaces

    Directory of Open Access Journals (Sweden)

    Yuhua Pan

    2010-09-01

    Full Text Available The behaviour of large gas bubbles in a liquid bath and the mechanisms of splash generation due to gas bubble rupture in high-intensity bath smelting furnaces were investigated by means of physical and mathematical (CFD modelling techniques. In the physical modelling work, a two-dimensional Perspex model of the pilot plant furnace at CSIRO Process Science and Engineering was established in the laboratory. An aqueous glycerol solution was used to simulate liquid slag. Air was injected via a submerged lance into the liquid bath and the bubble behaviour and the resultant splashing phenomena were observed and recorded with a high-speed video camera. In the mathematical modelling work, a two-dimensional CFD model was developed to simulate the free surface flows due to motion and deformation of large gas bubbles in the liquid bath and rupture of the bubbles at the bath free surface. It was concluded from these modelling investigations that the splashes generated in high-intensity bath smelting furnaces are mainly caused by the rupture of fast rising large gas bubbles. The acceleration of the bubbles into the preceding bubbles and the rupture of the coalescent bubbles at the bath surface contribute significantly to splash generation.

  6. Lance for fuel and oxygen injection into smelting or refining furnace

    Science.gov (United States)

    Schlichting, Mark R.

    1994-01-01

    A furnace 10 for smelting iron ore and/or refining molten iron 20 is equipped with an overhead pneumatic lance 40, through which a center stream of particulate coal 53 is ejected at high velocity into a slag layer 30. An annular stream of nitrogen or argon 51 enshrouds the coal stream. Oxygen 52 is simultaneously ejected in an annular stream encircling the inert gas stream 51. The interposition of the inert gas stream between the coal and oxygen streams prevents the volatile matter in the coal from combusting before it reaches the slag layer. Heat of combustion is thus more efficiently delivered to the slag, where it is needed to sustain the desired reactions occurring there. A second stream of lower velocity oxygen can be delivered through an outermost annulus 84 to react with carbon monoxide gas rising from slag layer 30, thereby adding still more heat to the furnace.

  7. Project Update: ZVI Used for Arsenic from Lead Smelting Facility

    Science.gov (United States)

    The U.S. EPA Office of Research and Development’s National Risk Management Research Laboratory (NRMRL) is conducting long-term monitoring of a granular iron permeable reactive barrier (PRB) for remediation of ground water contaminated with arsenic from a former lead smelting faci...

  8. Nonlinear system identification of the reduction nickel oxide smelting process in electric arc furnace

    Science.gov (United States)

    Gubin, V.; Firsov, A.

    2018-03-01

    As the title implies the article describes the nonlinear system identification of the reduction smelting process of nickel oxide in electric arc furnaces. It is suggested that for operational control ratio of components of the charge must be solved the problem of determining the qualitative composition of the melt in real time. The use of 0th harmonic of phase voltage AC furnace as an indirect measure of the melt composition is proposed. Brief description of the mechanism of occurrence and nature of the non-zero 0th harmonic of the AC voltage of the arc is given. It is shown that value of 0th harmonic of the arc voltage is not function of electrical parameters but depends of the material composition of the melt. Processed industrial data are given. Hammerstein-Wiener model is used for description of the dependence of 0th harmonic of the furnace voltage from the technical parameters of melting furnace: the melt composition and current. Recommendations are given about the practical use of the model.

  9. 76 FR 9409 - National Emission Standards for Hazardous Air Pollutants: Primary Lead Smelting

    Science.gov (United States)

    2011-02-17

    ... National Emission Standards for Hazardous Air Pollutants: Primary Lead Smelting; Proposed Rule #0;#0... Emission Standards for Hazardous Air Pollutants: Primary Lead Smelting AGENCY: Environmental Protection... standards for hazardous air pollutants (NESHAP) for Primary Lead Smelting to address the results of the...

  10. Directly smelted lead-tin alloys: A historical perspective

    Science.gov (United States)

    Dube, R. K.

    2010-08-01

    This paper discusses evidence related to the genesis and occurrence of mixed lead-tin ore deposit consisting of cassiterite and the secondary minerals formed from galena. These evidences belong to a very long time period ranging from pre-historic to as late as the nineteenth century a.d. This type of mixed ore deposits was smelted to prepare lead-tin alloys. The composition of the alloy depended on the composition of the starting ore mixture. A nineteenth century evidence for the production of directly smelted lead-tin alloys in southern Thailand is discussed. A unique and rather uncommon metallurgical terminology in Sanskrit language— Nāgaja—was introduced in India for the tin recovered from impure lead. This suggests that Indians developed a process for recovering tin from lead-tin alloys, which in all probability was based on the general principle of fire refining. It has been shown that in the context of India the possibility of connection between the word Nāgaja and the directly smelted lead-tin alloys cannot be ruled out.

  11. Behavior of an indigenously fabricated transferred arc plasma furnace for smelting studies

    Science.gov (United States)

    A, K. MANDAL; R, K. DISHWAR; O, P. SINHA

    2018-03-01

    The utilization of industrial solid waste for metal recovery requires high-temperature tools due to the presence of silica and alumina, which is reducible at high temperature. In a plasma arc furnace, transferred arc plasma furnace (TAP) can meet all requirements, but the disadvantage of this technology is the high cost. For performing experiments in the laboratory, the TAP was fabricated indigenously in a laboratory based on the different inputs provided in the literature for the furnace design and fabrication. The observed parameters such as arc length, energy consumption, graphite electrode consumption, noise level as well as lining erosion were characterized for this fabricated furnace. The nitrogen plasma increased by around 200 K (200 °C) melt temperature and noise levels decreased by ∼10 dB compared to a normal arc. Hydrogen plasma offered 100 K (100 °C) higher melt temperature with ∼5 dB higher sound level than nitrogen plasma. Nitrogen plasma arc melting showed lower electrode and energy consumption than normal arc melting, whereas hydrogen plasma showed lower energy consumption and higher electrode consumption in comparison to nitrogen plasma. The higher plasma arc temperature resulted in a shorter meltdown time than normal arc with smoother arcing. Hydrogen plasma permitted more heats, reduced meltdown time, and lower energy consumption, but with increased graphite consumption and crucible wear. The present study showed that the fabricated arc plasma is better than the normal arc furnace with respect to temperature generation, energy consumption, and environmental friendliness. Therefore, it could be used effectively for smelting-reduction studies.

  12. A Water Model Study on Mixing Behavior of the Two-Layered Bath in Bottom Blown Copper Smelting Furnace

    Science.gov (United States)

    Shui, Lang; Cui, Zhixiang; Ma, Xiaodong; Jiang, Xu; Chen, Mao; Xiang, Yong; Zhao, Baojun

    2018-05-01

    The bottom-blown copper smelting furnace is a novel copper smelter developed in recent years. Many advantages of this furnace have been found, related to bath mixing behavior under its specific gas injection scheme. This study aims to use an oil-water double-phased laboratory-scale model to investigate the impact of industry-adjustable variables on bath mixing time, including lower layer thickness, gas flow rate, upper layer thickness and upper layer viscosity. Based on experimental results, an overall empirical relationship of mixing time in terms of these variables has been correlated, which provides the methodology for industry to optimize mass transfer in the furnace.

  13. Computational Fluid Dynamic Modeling of Zinc Slag Fuming Process in Top-Submerged Lance Smelting Furnace

    Science.gov (United States)

    Huda, Nazmul; Naser, Jamal; Brooks, Geoffrey; Reuter, Markus A.; Matusewicz, Robert W.

    2012-02-01

    Slag fuming is a reductive treatment process for molten zinciferous slags for extracting zinc in the form of metal vapor by injecting or adding a reductant source such as pulverized coal or lump coal and natural gas. A computational fluid dynamic (CFD) model was developed to study the zinc slag fuming process from imperial smelting furnace (ISF) slag in a top-submerged lance furnace and to investigate the details of fluid flow, reaction kinetics, and heat transfer in the furnace. The model integrates combustion phenomena and chemical reactions with the heat, mass, and momentum interfacial interaction between the phases present in the system. A commercial CFD package AVL Fire 2009.2 (AVL, Graz, Austria) coupled with a number of user-defined subroutines in FORTRAN programming language were used to develop the model. The model is based on three-dimensional (3-D) Eulerian multiphase flow approach, and it predicts the velocity and temperature field of the molten slag bath, generated turbulence, and vortex and plume shape at the lance tip. The model also predicts the mass fractions of slag and gaseous components inside the furnace. The model predicted that the percent of ZnO in the slag bath decreases linearly with time and is consistent broadly with the experimental data. The zinc fuming rate from the slag bath predicted by the model was validated through macrostep validation process against the experimental study of Waladan et al. The model results predicted that the rate of ZnO reduction is controlled by the mass transfer of ZnO from the bulk slag to slag-gas interface and rate of gas-carbon reaction for the specified simulation time studied. Although the model is based on zinc slag fuming, the basic approach could be expanded or applied for the CFD analysis of analogous systems.

  14. Cleaning of a copper matte smelting slag from a water-jacket furnace by direct reduction of heavy metals.

    Science.gov (United States)

    Maweja, Kasonde; Mukongo, Tshikele; Mutombo, Ilunga

    2009-05-30

    Cleaning experiments of a copper matte smelting slag from the water-jacket furnace was undertaken by direct reduction in a laboratory-scale electric furnace. The effects of coal-to-slag ratio, w, and the reduction time, t, were considered for two different coal/slag mixing procedures. In the first procedure, metallurgical coal was added to the molten slag, whereas in the second procedure, coal was premixed with the solid slag before charging into the furnace. The recovery of heavy metals (Cu, Co), and the fuming of Pb and Zn were investigated. Contamination of the metal phase by iron and the acidity index of the final slag were analysed as these may impede the economical viability of the process. The lower w value of 2.56% yielded a recovery rate of less than 60% for copper and less than 50% for cobalt, and around 70% for zinc. However, increasing w to 5% allowed the recovery of 70-90% for Cu, Co and Zn simultaneously after 30-60 min reduction of the molten slag. After reduction, the cleaned slags contained only small amounts of copper and cobalt (zinc was efficient as the %Pb of the residual slag dropped to levels lower than 0.04% after 30 min of reduction. Ninety percent of the lead was removed from the initial slag and collected in the dusts. The zinc content of the cleaned slags quickly dropped to between 1 and 3 wt% from the initial 8.2% after 30 min reduction for w value of 5 and after 60 min reduction for w value of 2.56. The dusts contained about 60% Zn and 10% Pb. Recovery of lead from fuming of the slag was higher than 90% in all the experimental conditions considered in this study.

  15. State of the art of smelting lead-acid battery scrap

    Energy Technology Data Exchange (ETDEWEB)

    Melin, A

    1977-02-01

    A discussion is given of the economic importance of lead recovery and of scrap recycling in the battery industry. Various possibiliies of processing battery scrap, either by direct smelting or by smelting after preparaton are discussed, and the BBU, the Stolberger, and the Tonnolli methods are compared

  16. Material and energy flows in rotary kiln-electric furnace smelting of ferronickel alloy with energy saving

    International Nuclear Information System (INIS)

    Liu, Peng; Li, Baokuan; Cheung, Sherman C.P.; Wu, Wenyuan

    2016-01-01

    Highlights: • Establish the synergy relationship of material and energy in key RKEF processes. • Develop an analysis model to study energy saving with internal cycling of energy. • Analyze material and energy flow parameters and assess its associated synergy effect. • A methodology to evaluate the synergy and design indices of RKEF processes. - Abstract: An energy saving strategy with two energy saving measures has been proposed for reducing energy loss in the rotary kiln-electric furnace (RKEF) for the smelting of ferronickel alloy. One of the measures is to recover the waste heat of exhaust gas from the rotary kiln for preheating and dehydrating the wet laterite ores in the rotary dryer. Another measure is to recycle the furnace gas from the electric furnace into the rotary kiln as fuel. Based on the mass conservation and energy conservation laws, an analysis model of material and energy flows has been developed to understand the potential energy saving with the internal cycling of material and energy in the RKEF process. The analysis model not only considers the energy efficiency but also assess the synergy degree of system. Furthermore, the model also predicts the ratio of raw materials and the energy flow distribution to investigate residual heat and energy and analyze the effects of nickel content on energy flow. Finally, the evaluation methodology of synergy and the technic indices are also presented. Through the investigation of the synergy effect, the performance of the RKEF process can be evaluated and quantified for performance optimization in future.

  17. Effects of Basicity and MgO in Slag on the Behaviors of Smelting Vanadium Titanomagnetite in the Direct Reduction-Electric Furnace Process

    Directory of Open Access Journals (Sweden)

    Tao Jiang

    2016-05-01

    Full Text Available The effects of basicity and MgO content on reduction behavior and separation of iron and slag during smelting vanadium titanomagnetite by electric furnace were investigated. The reduction behaviors affect the separation of iron and slag in the direct reduction-electric furnace process. The recovery rates of Fe, V, and Ti grades in iron were analyzed to determine the effects of basicity and MgO content on the reduction of iron oxides, vanadium oxides, and titanium oxides. The chemical compositions of vanadium-bearing iron and main phases of titanium slag were detected by XRF and XRD, respectively. The results show that the higher level of basicity is beneficial to the reduction ofiron oxides and vanadium oxides, and titanium content dropped in molten iron with the increasing basicity. As the content of MgO increased, the recovery rate of Fe increased slightly but the recovery rate of V increased considerably. The grades of Ti in molten iron were at a low level without significant change when MgO content was below 11%, but increased as MgO content increased to 12.75%. The optimum conditions for smelting vanadium titanomagnetite were about 11.38% content of MgO and quaternary basicity was about 1.10. The product, vanadium-bearing iron, can be applied in the converter steelmaking process, and titanium slag containing 50.34% TiO2 can be used by the acid leaching method.

  18. Improving the engineering-and-economical performance of ore-thermal electric furnaces in the smelting of silicomanganese

    Science.gov (United States)

    Kondrashov, V. P.; Pogrebisskiy, M. Ya; Lykov, A. G.; Rabinovich, V. L.; Bulgakov, A. S.

    2018-02-01

    Ways of increase of ore-heating electric furnaces, used for production of silicomanganese, engineering-and-economical performance are analyzed. Questions of data of the electric, thermal and technological modes of the furnace functioning collecting and processing for use in operation of an advanced control system of the furnace providing increase in technical and economic efficiency of technological process and an adaptability to quality of burden stock are considered.

  19. The effect of smelting time and composition of palm kernel shell charcoal reductant toward extractive Pomalaa nickel laterite ore in mini electric arc furnace

    Science.gov (United States)

    Sihotang, Iqbal Huda; Supriyatna, Yayat Iman; Ismail, Ika; Sulistijono

    2018-04-01

    Indonesia is a country that is rich in natural resources. Being a third country which has a nickel laterite ore in the world after New Caledonia and Philippines. However, the processing of nickel laterite ore to increase its levels in Indonesia is still lacking. In the processing of nickel laterite ore into metal, it can be processed by pyrometallurgy method that typically use coal as a reductant. However, coal is a non-renewable energy and have high enough levels of pollution. One potentially replace is the biomass, that is a renewable energy. Palm kernel shell are biomass that can be used as a reductant because it has a fairly high fix carbon content. This research aims to make nickel laterite ores become metal using palm kernel shell charcoal as reductant in mini electric arc furnace. The result show that the best smelting time of this research is 60 minutes with the best composition of the reductant is 2,000 gram.

  20. Sodium Silicate Gel Effect on Cemented Tailing Backfill That Contains Lead-Zinc Smelting Slag at Early Ages

    OpenAIRE

    Guo, Lijie; Li, Wenchen; Yang, Xiaocong; Xu, Wenyuan

    2018-01-01

    This paper presents the results of an experimental study on the priming effect of sodium silicate gel (SS) on cemented tailing backfill (CTB) that contains lead-zinc smelting slag. CTB and cemented paste (CP) containing lead-zinc smelting slag samples with SS of 0 and 0.4% of the mass of the slag were prepared and cured at 20°C for 1, 3, 7, and 28 days. Mechanical test and pore structure analyses were performed on the studied CTB samples, microstructural analyses (X-ray diffraction analysis a...

  1. Lead toxicosis in tundra swans near a mining and smelting complex in northern Idaho

    Science.gov (United States)

    Blus, L.J.; Henny, C.J.; Hoffman, D.J.; Grove, R.A.

    1991-01-01

    Die-offs of waterfowl have occurred in the Coeur d`Alene River system in northern Idaho since at least the early 1900`s. We investigated causes of mortality and lead and cadmium contamination of 46 tundra swans (Cygnus columbianus) from 1987 to 1989; an additional 22 swans found dead in 1990 were not examined. We necropsied 43 of the 46 birds found from 1987 to 1989; 38 of these were from the Coeur d`Alene River system, which has been contaminated with mining and smelting wastes for a century, and the other 5 were from a nearby, relatively uncontaminated area. Of the 36 livers of swans from the contaminated area that were analyzed, 32 contained lethal levels of lead (6 to 40 micrograms/g, wet weight) and all birds exhibited several symptoms of lead poisoning, notably enlarged gall bladders containing viscous, darkgreen bile. Only 13% of the lead-poisoned birds (10% when data were included from other studies of swans in the area) contained shot, compared to 95% of lead-poisoning swans in studies outside northern Idaho. Lead concentrations in blood samples from 16 apparently healthy swans (0.5 to 2.3 micrograms/g, and 4 leadpoisoned birds found moribund (1.3 to 9.6 micrograms/g) indicating that tundra swans accumulated high levels of lead from ingestion of sediment that contained up to 8,700 micrograms/g of lead and plants that contained up to 400 micrograms/g. The swans spend only a few weeks in the area staging during the spring migration. The five tundra swans from the uncontaminated area had low levels of lead and essentially no symptoms of lead poisoning.(ABSTRACT TRUNCATED AT 250 WORDS)

  2. Waste and dust utilisation in shaft furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Senk, D.; Babich, A.; Gudenau, H.W. [Rhein Westfal TH Aachen, Aachen (Germany)

    2005-07-01

    Wastes and dusts from steel industry, non-ferrous metallurgy and other branches can be utilised e.g. in agglomeration processes (sintering, pelletising or briquetting) and by injection into shaft furnaces. This paper deals with the second way. Combustion and reduction behaviour of iron- and carbon-rich metallurgical dusts and sludges containing lead, zinc and alkali as well as other wastes with and without pulverised coal (PC) has been studied when injecting into shaft furnaces. Following shaft furnaces have been examined: blast furnace, cupola furnace, OxiCup furnace and imperial-smelting furnace. Investigations have been done at laboratory and industrial scale. Some dusts and wastes under certain conditions can be not only reused but can also improve combustion efficiency at the tuyeres as well as furnace performance and productivity.

  3. Sodium Silicate Gel Effect on Cemented Tailing Backfill That Contains Lead-Zinc Smelting Slag at Early Ages

    Directory of Open Access Journals (Sweden)

    Lijie Guo

    2018-01-01

    Full Text Available This paper presents the results of an experimental study on the priming effect of sodium silicate gel (SS on cemented tailing backfill (CTB that contains lead-zinc smelting slag. CTB and cemented paste (CP containing lead-zinc smelting slag samples with SS of 0 and 0.4% of the mass of the slag were prepared and cured at 20°C for 1, 3, 7, and 28 days. Mechanical test and pore structure analyses were performed on the studied CTB samples, microstructural analyses (X-ray diffraction analysis and thermal gravity analysis were performed on the studied CP samples, whereas the electrical conductivity of CTB was monitored. The results reveal that SS has a significant positive effect on cementitious activity of binder mixed by cement and lead-zinc smelting slag. This activation leads to the acceleration of binder hydration process, the formation of more cement hydration products in the CTBs, and the refinement of their pore structure, which is favorable for the strength development of CTB.

  4. Furnace

    Energy Technology Data Exchange (ETDEWEB)

    Osintsev, V V; Khidiyatov, A M

    1981-01-01

    The purpose of the invention is to improve the operating efficiency of the furnace device containing prefurnaces connected to the main combustion chamber. For this purpose in the proposed furnace device is equipped with prefurnaces with burners, rectangular vertical chamber of combustion is equipped with central hearth projection. As indicated by studies, the hearth projection of the indicated projections promotes the development of transverse streams which guarantee effective mixing of the combustion products in the upper part of the combustion chamber 3. This reduces the nonuniformity of temperature at the outlet from the latter, decreases the probability of slagging and hot spots on the heating surface.

  5. RISK ASSESSMENT AND REMEDIATION OF SOILS CONTAMINATED BY MINING AND SMELTING OF LEAD, ZINC AND CADMIUM

    Science.gov (United States)

    Mining nd smelting of Pb, Zn and Cd ores have caused widespread soil contamination in many countries. In locations with severe soil contamination, and strongly acidic soil or mine waste, ecosystems are devastated. Research has shown that An phytotoxicity, Pb-induced phosphate def...

  6. Contamination and human health risk of lead in soils around lead/zinc smelting areas in China.

    Science.gov (United States)

    Lei, Kai; Giubilato, Elisa; Critto, Andrea; Pan, Huiyun; Lin, Chunye

    2016-07-01

    Pb/Zn smelting, an important economic activity in China, has led to heavy environmental pollution. This research reviewed studies on soil Pb contamination at Pb/Zn smelting sites in China published during the period of 2000 to 2015 to clarify the total levels, spatial changes, and health risks for Pb contamination in soils at local and national scales. The results show that Pb contents in surface soils at 58 Pb/Zn smelting sites in China ranged from 7 to 312,452 mg kg(-1) with an arithmetic average, geometric average, and median of 1982, 404, and 428 mg kg(-1), respectively (n = 1011). Surface soil Pb content at these smelting sites decreased from an average of 2466 to 659 mg kg(-1), then to 463 mg kg(-1) as the distance from the smelters increased from 2000 m. With respect to variation with depth, the average soil Pb content at these sites gradually decreased from 986 mg kg(-1) at 0- to 20-cm depth to 144 mg kg(-1) at 80- to 100-cm depth. Approximately 78 % of the soil samples (n = 1011) at the 58 Pb/Zn smelting sites were classified as having high Pb pollution levels. Approximately 34.2 and 7.7 % of the soil samples (n = 1011) at the 58 Pb/Zn smelting sites might pose adverse health effects and high chronic risks to children, respectively. The Pb/Zn smelting sites in the southwest and southeast provinces of China, as well as Liaoning province, were most contaminated and thus should receive priority for remediation.

  7. Element Distribution in the Oxygen-Rich Side-Blow Bath Smelting of a Low-Grade Bismuth-Lead Concentrate

    Science.gov (United States)

    Yang, Tianzu; Xiao, Hui; Chen, Lin; Chen, Wei; Liu, Weifeng; Zhang, Duchao

    2018-03-01

    Oxygen-rich side-blow bath smelting (OSBS) technology offers an efficient method for processing complex bismuth-lead concentrates; however, the element distributions in the process remain unclear. This work determined the distributions of elements, i.e., bismuth, lead, silver, copper, arsenic and antimony, in an industrial-scale OSBS process. The feed, oxidized slag and final products were collected from the respective sampling points and analyzed. For the oxidative smelting process, 65% of bismuth and 76% of silver in the concentrate report to the metal alloy, whereas less lead reports to the metal ( 31%) than the oxidized slag ( 44%). Approximately 50% of copper enters the matte, while more than 63% of arsenic and antimony report to the slag. For the reductive smelting process, less than 4.5% of bismuth, lead, silver and copper in the oxidized slag enter the reduced slag, indicating high recoveries of these metal values.

  8. Lead in residential soil and dust in a mining and smelting district in northern Armenia: a pilot study

    International Nuclear Information System (INIS)

    Petrosyan, Varduhi; Orlova, Anna; Dunlap, Charles E.; Babayan, Emil; Farfel, Mark; Braun, Margrit von

    2004-01-01

    This pilot study of sources of lead exposure in residential settings was conducted in a mining and smelting district in northern Armenia. Samples of exterior soil and dust and interior house dust were collected in and around apartment buildings in Alaverdi where the country's largest polymetallic smelter is located, and in nearby mining towns of Aghtala and Shamlugh. The NITON XL-723 Multi-Element XRF analyzer was used for lead testing. Lead levels in samples from Alaverdi were higher than those in Shamlugh and Aghtala. In all three towns, the highest lead levels were found in loose exterior dust samples, and lead concentrations in yard soil were higher than those in garden soil. Many soil samples (34%) and the majority of loose dust samples (77%) in Alaverdi exceeded the US Environmental Protection Agency standard of 400 mg/kg for bare soil in children's play areas. In addition, 36% of floor dust samples from apartments in Alaverdi exceeded the US Environmental Protection Agency standard of 40 μg/ft 2 for lead loading in residential floor dust. The Armenian Ministry of Health and other interested agencies are being informed about the findings of the study so that they can consider and develop educational and preventive programs including blood lead screening among sensitive populations

  9. Size-resolved dust and aerosol contaminants associated with copper and lead smelting emissions: Implications for emission management and human health

    Energy Technology Data Exchange (ETDEWEB)

    Csavina, Janae [Department of Chemical and Environmental Engineering, The University of Arizona, Tucson, AZ 85721 (United States); Taylor, Mark P. [Environmental Science, Faculty of Science, Macquarie University, North Ryde, Sydney, NSW 2109 (Australia); Félix, Omar [Department of Chemical and Environmental Engineering, The University of Arizona, Tucson, AZ 85721 (United States); Rine, Kyle P. [Department of Atmospheric Sciences, The University of Arizona, Tucson, AZ 85721 (United States); Eduardo Sáez, A., E-mail: esaez@email.arizona.edu [Department of Chemical and Environmental Engineering, The University of Arizona, Tucson, AZ 85721 (United States); Betterton, Eric A., E-mail: betterton@atmo.arizona.edu [Department of Atmospheric Sciences, The University of Arizona, Tucson, AZ 85721 (United States)

    2014-09-15

    Mining operations, including crushing, grinding, smelting, refining, and tailings management, are a significant source of airborne metal and metalloid contaminants such as As, Pb and other potentially toxic elements. In this work, we show that size-resolved concentrations of As and Pb generally follow a bimodal distribution with the majority of contaminants in the fine size fraction (< 1 μm) around mining activities that include smelting operations at various sites in Australia and Arizona. This evidence suggests that contaminated fine particles (< 1 μm) are the result of vapor condensation and coagulation from smelting operations while coarse particles are most likely the result of windblown dust from contaminated mine tailings and fugitive emissions from crushing and grinding activities. These results on the size distribution of contaminants around mining operations are reported to demonstrate the ubiquitous nature of this phenomenon so that more effective emission management and practices that minimize health risks associated with metal extraction and processing can be developed. - Highlights: • Lead and copper smelting produce significant atmospheric concentrations of lead and arsenic. • Atmospheric lead and arsenic concentrations depend on particle size. • Lead isotopic analysis can be used to assess source of atmospheric contamination from smelters.

  10. Geostatistical approach for assessing soil volumes requiring remediation: validation using lead-polluted soils underlying a former smelting works.

    Science.gov (United States)

    Demougeot-Renard, Helene; De Fouquet, Chantal

    2004-10-01

    Assessing the volume of soil requiring remediation and the accuracy of this assessment constitutes an essential step in polluted site management. If this remediation volume is not properly assessed, misclassification may lead both to environmental risks (polluted soils may not be remediated) and financial risks (unexpected discovery of polluted soils may generate additional remediation costs). To minimize such risks, this paper proposes a geostatistical methodology based on stochastic simulations that allows the remediation volume and the uncertainty to be assessed using investigation data. The methodology thoroughly reproduces the conditions in which the soils are classified and extracted at the remediation stage. The validity of the approach is tested by applying it on the data collected during the investigation phase of a former lead smelting works and by comparing the results with the volume that has actually been remediated. This real remediated volume was composed of all the remediation units that were classified as polluted after systematic sampling and analysis during clean-up stage. The volume estimated from the 75 samples collected during site investigation slightly overestimates (5.3% relative error) the remediated volume deduced from 212 remediation units. Furthermore, the real volume falls within the range of uncertainty predicted using the proposed methodology.

  11. Recirculation of Chilean copper smelting dust with high impurities contents to the smelting process

    Energy Technology Data Exchange (ETDEWEB)

    Sano, H.; Fujisawa, T. [Nagoya Univ., Nagoya (Japan). EcoTopia Science Inst.; Montenegro, V. [Nagoya Univ., Nagoya (Japan). Dept. of Materials Science and Engineering

    2007-07-01

    Dust generated during the copper smelting process is generally stabilized using hydrometallurgical methods as it contains high concentrations of arsenic. In this laboratory study, dust was recirculated during the smelting process in order to recover more copper and decrease dust emissions while recovering more copper. The behaviour of impurities and their influence on matte quality was also investigated. Industrial matte, flue dust, slag, and copper concentrates from a Chilean smelter were used as test materials. Dust recirculation tests were conducted in a simulated electric furnace. Off-gases were collected in a reaction tube, and the condensed volatile matter, slag, and matte phases were analyzed for their elemental content by inductively coupled plasma atomic emission spectrometry. The distribution of arsenic (As); antimony (Sb), bismuth (Bi), lead (Pb), and zinc (Zn) were investigated by varying the amounts of dust recirculating to the smelting stage with 21 per cent of the oxygen. Results showed that distributions of all analyzed elements increased with recirculation. It was concluded that copper can be recovered using the dust recirculation technique. However, impurities may limit the efficacy of the dust recirculation process. 6 refs., 3 tabs., 4 figs.

  12. Misled about lead: an assessment of online public health education material from Australia's lead mining and smelting towns.

    Science.gov (United States)

    Sullivan, Marianne; Green, Donna

    2016-01-06

    This study assesses the accuracy and comprehensiveness of online public health education materials from the three Australian cities with active lead mines and or smelters: Broken Hill, Mount Isa and Port Pirie. Qualitative content analysis of online Australian material with comparison to international best practice where possible. All materials provided incomplete information about the health effects of lead and pathways of exposure compared to best practice materials. Inconsistent strategies to reduce exposure to lead were identified among the Australian cities, and some evidence-based best practices were not included. The materials normalised environmental lead and neglected to identify that there is no safe level of lead, or that primary prevention is the best strategy for protecting children's health. Health education materials need to clearly state health risks from lead across developmental stages and for sensitive populations, integrate a primary prevention perspective, and provide comprehensive evidence-based recommendations for reducing lead exposure in and around the home. Families who rely on information provided by these online public education materials are likely to be inadequately informed about the importance of protecting their children from exposure to lead and strategies for doing so.

  13. Lead Contamination and Source Characterization in Soils Around a Lead-Zinc Smelting Plant in a Near-Urban Environment in Baoji, China.

    Science.gov (United States)

    Deng, Wenbo; Li, Xuxiang; An, Zhisheng; Yang, Liu

    2016-11-01

    Economic reforms in China since 1978 have promoted nationwide socioeconomic advancement but led to a considerable amount of environmental pollution. The distribution and sources of Pb in a typical peri-urban industrial part of Baoji, China, were assessed by determining the Pb contents and isotopic compositions in 52 topsoil samples from the study area. The topsoil samples were polluted averagely with 40.88 mg Pb kg -1 , was 1.86 times higher than the Pb content of local background soil (22.04 mg kg -1 ). Pb isotopic compositions were determined by analyzing samples prepared using total digestion and acid extraction methods. Radiogenic isotopes contributed more to the Pb concentrations in the acid extracts than in the total digests. This was shown by the 207/206 Pb and 208/206 Pb ratios, which were 0.845-0.88 and 2.088-2.128, respectively, in the acid extracts and 0.841-0.875 and 2.086-2.125, respectively, in the total digests. This indicates that anthropogenic sources of Pb could be identified more sensitively in acid extracts than in total digests. The Pb isotope ratios showed that burning coal and smelting ore are the predominant anthropogenic sources of Pb in the study area, i.e., a lead-zinc smelter and a coking plant are major sources of Pb in the study area.

  14. Allocation and source attribution of lead and cadmium in maize (Zea mays L.) impacted by smelting emissions

    International Nuclear Information System (INIS)

    Bi Xiangyang; Feng Xinbin; Yang Yuangen; Li Xiangdong; Shin, Grace P.Y.; Li Feili; Qiu Guangle; Li Guanghui; Liu Taoze; Fu Zhiyou

    2009-01-01

    Plants grown in contaminated areas may accumulate trace metals to a toxic level via their roots and/or leaves. In the present study, we investigated the distribution and sources of Pb and Cd in maize plants (Zea mays L.) grown in a typical zinc smelting impacted area of southwestern China. Results showed that the smelting activities caused significantly elevated concentrations of Pb and Cd in the surrounding soils and maize plants. Pb isotope data revealed that the foliar uptake of atmospheric Pb was the dominant pathway for Pb to the leaf and grain tissues of maize, while Pb in the stalk and root tissues was mainly derived from root uptake. The ratio of Pb to Cd concentrations in the plants indicated that Cd had a different behavior from Pb, with most Cd in the maize plants coming from the soil via root uptake. - The sources and pathways of Pb and Cd accumulated in maize were assessed using Pb isotopes and Pb/Cd ratios

  15. Allocation and source attribution of lead and cadmium in maize (Zea mays L.) impacted by smelting emissions

    Energy Technology Data Exchange (ETDEWEB)

    Bi Xiangyang [State Key Laboratory of Environmental Geochemistry, Institute of Geochemistry, Chinese Academy of Sciences, Guiyang 550002 (China); Key Laboratory of Biogeology and Environmental Geology, Ministry of Education, China University of Geosciences, Wuhan 430074 (China); Feng Xinbin [State Key Laboratory of Environmental Geochemistry, Institute of Geochemistry, Chinese Academy of Sciences, Guiyang 550002 (China)], E-mail: fengxinbin@vip.skleg.cn; Yang Yuangen [State Key Laboratory of Environmental Geochemistry, Institute of Geochemistry, Chinese Academy of Sciences, Guiyang 550002 (China); Li Xiangdong; Shin, Grace P.Y. [Department of Civil and Structural Engineering, The Hong Kong Polytechnic University, Hung Hom, Kowloon (Hong Kong); Li Feili [College of Biological and Environmental Engineering, Zhejiang University of Technology, Hangzhou 310032 (China); Qiu Guangle; Li Guanghui; Liu Taoze; Fu Zhiyou [State Key Laboratory of Environmental Geochemistry, Institute of Geochemistry, Chinese Academy of Sciences, Guiyang 550002 (China)

    2009-03-15

    Plants grown in contaminated areas may accumulate trace metals to a toxic level via their roots and/or leaves. In the present study, we investigated the distribution and sources of Pb and Cd in maize plants (Zea mays L.) grown in a typical zinc smelting impacted area of southwestern China. Results showed that the smelting activities caused significantly elevated concentrations of Pb and Cd in the surrounding soils and maize plants. Pb isotope data revealed that the foliar uptake of atmospheric Pb was the dominant pathway for Pb to the leaf and grain tissues of maize, while Pb in the stalk and root tissues was mainly derived from root uptake. The ratio of Pb to Cd concentrations in the plants indicated that Cd had a different behavior from Pb, with most Cd in the maize plants coming from the soil via root uptake. - The sources and pathways of Pb and Cd accumulated in maize were assessed using Pb isotopes and Pb/Cd ratios.

  16. The utility of Pinus sylvestris L. in dendrochemical investigations: Pollution impact of lead mining and smelting in Darley Dale, Derbyshire, UK

    International Nuclear Information System (INIS)

    Lageard, J.G.A.; Howell, J.A.; Rothwell, J.J.; Drew, I.B.

    2008-01-01

    This research investigates atmospheric pollution from an isolated and increasingly productive lead-smelting site by examining the dendrochemistry of Pinus sylvestris growing in the local environment and at control sites. Tree increment cores and soil in the rooting environment were analysed for lead content. Inter-site comparisons of lead-in-soil suggest that contamination of the soil may be a less important pathway for lead inclusion within wood than pathways via bark or needles. Levels of lead-in-wood (up to 38 mg kg -1 ) are at the upper end of those previously reported. There is evidence of radial translocation of lead towards the heartwood and variability in intra-site dendrochemical records. Mean site lead-in-wood records can however be related to a well-documented pollution chronology and also suggest the importance of local topography in the dispersal and deposition of particulate lead. This study demonstrates that P. sylvestris can be used to estimate the scale and timing of past pollution episodes in similar environmental contexts to those investigated at Darley Dale, where precisely dated pollution chronologies are lacking. - Mean site dendrochemical records for Pinus sylvestris can be used to estimate the general scale and timing of atmospheric pollution episodes

  17. The utility of Pinus sylvestris L. in dendrochemical investigations: pollution impact of lead mining and smelting in Darley Dale, Derbyshire, UK.

    Science.gov (United States)

    Lageard, J G A; Howell, J A; Rothwell, J J; Drew, I B

    2008-05-01

    This research investigates atmospheric pollution from an isolated and increasingly productive lead-smelting site by examining the dendrochemistry of Pinus sylvestris growing in the local environment and at control sites. Tree increment cores and soil in the rooting environment were analysed for lead content. Inter-site comparisons of lead-in-soil suggest that contamination of the soil may be a less important pathway for lead inclusion within wood than pathways via bark or needles. Levels of lead-in-wood (up to 38mgkg(-1)) are at the upper end of those previously reported. There is evidence of radial translocation of lead towards the heartwood and variability in intra-site dendrochemical records. Mean site lead-in-wood records can however be related to a well-documented pollution chronology and also suggest the importance of local topography in the dispersal and deposition of particulate lead. This study demonstrates that P. sylvestris can be used to estimate the scale and timing of past pollution episodes in similar environmental contexts to those investigated at Darley Dale, where precisely dated pollution chronologies are lacking.

  18. Determination of the elemental composition of aerosol samples in the working environment of a secondary lead smelting company in Nigeria using EDXRF technique

    International Nuclear Information System (INIS)

    Obiajunwa, E.I.; Johnson-Fatokun, F.O.; Olaniyi, H.B.; Olowole, A.F.

    2002-01-01

    Energy dispersive X-ray fluorescence technique was employed to determine the concentrations of elements in aerosol samples collected in the working environment of a secondary lead smelting company in Nigeria. Sampling was done using Whatman-41 cellulose filters mounted in Negretti air samplers at 10 locations within the factory. The concentrations of eight elements (K, Ca, Ti, Mn, Fe, Cu, Zn and Pb) were determined. The TSP values ranged from 70 to 7963 μg/m 3 and the concentration of Pb was found to be between 2.98 and 538.47 μg/m 3 . The high Pb concentration is a danger signal to the health of the factory workers

  19. Energy consumption in smelting reduction (SR) processes

    International Nuclear Information System (INIS)

    Assis, Paulo Santos; Salierno, Giovanni Felice; Fang, Jue; Mankhand, Tilak R.; Assis, Carlos Frederico Campos de

    2010-01-01

    In contrast, conventional processes use coke and hematite/sinter in the blast furnace, in SR processes, other alternative fuels and iron ore sources, like charcoal and fine iron ores, can be used to produce sponge iron. The use of these alternative sources, by SR processes, can reduce environmental impacts and lower production costs. At first, the concepts of the theoretical gas utilization ratio, the smelting heat of the iron ore and the effective calorific value of coal were introduced. Then, the reason for gas utilization ratio and its performance in the shaft as a reducer in the smelting process are discussed and calculated. The relationship between coal consumption and iron ore reduction in the fluidized bed are also discussed. Finally, the influence of post-combustion on coal consumption in an iron bath furnace are calculated and discussed. (author)

  20. Measurement of lead compound in stack gas

    Energy Technology Data Exchange (ETDEWEB)

    Kobayashi, Y; Hori, M; Tanikawa, N

    1979-01-01

    The concentration and particle-size distribution of lead compounds in the exhaust gas from various stationary sources are examined. The stationary sources concern lead production from battery scraps, lead smelting of cable mold, steel production from iron scraps, plastic combustion furnace, and a heavy oil boiler. A lead concentration of 0.2-100 mg/cu m in exhaust gas is detected. Furthermore, exhaust gas lead compounds are affected by the raw materials used.

  1. Waste and dust utilisation in shaft furnaces

    Directory of Open Access Journals (Sweden)

    Senk, D.

    2005-12-01

    Full Text Available Wastes and dusts from steel industry, non-ferrous metallurgy and other branches can be utilized e.g. in agglomeration processes (sintering, pelletizing or briquetting and by injection into shaft furnaces. This paper deals with the second way. Combustion and reduction behaviour of iron- and carbon-rich metallurgical dusts and sludges containing lead, zinc and alkali as well as other wastes with and without pulverized coal (PC has been studied when injecting into shaft furnaces. Following shaft furnaces have been examined: blast furnace, cupola furnace, OxiCup furnace and imperial-smelting furnace. Investigations have been done at laboratory and industrial scale. Some dusts and wastes under certain conditions can be not only reused but can also improve combustion efficiency at the tuyeres as well as furnace performance and productivity.

    Los residuos y polvos de filtro provenientes de la industria siderúrgica, de la obtención de metales no ferrosos y de otras industrias, pueden ser utilizados, por ejemplo, en procesos de aglomeración como sintetizado, peletizado o briqueteado. En su caso, estos pueden ser inyectados en los hornos de cuba. Este artículo se enfoca a la inyección de estos materiales en los hornos de cuba. El comportamiento de la combustión y reducción de los polvos ricos en hierro y carbono y también lodos que contienen plomo, zinc y compuestos alcalinos y otros residuos con o sin carbón pulverizado (CP fue examinado, cuando se inyectaron en hornos de cuba. Los siguientes hornos de cuba fueron examinados: Horno alto, cubilote, OxiCup y horno de cuba Imperial Smelting. Las investigaciones se llevaron a cabo a escala de laboratorio e industrial. Algunos residuos y polvos bajo ciertas condiciones, no sólo pueden ser reciclados, sino también mejoran la eficiencia de combustión en las toberas, la operación y productividad del horno.

  2. Moessbauer study of ancient iron smelting slag in Japan

    International Nuclear Information System (INIS)

    Nakanishi, A.

    2008-01-01

    For an investigation of the ancient iron manufacturing technique, a reproducing experiment was carried out by archaeologists, where ancient type of iron smelting furnace was built and iron sand with high titanium contents was used as the raw material. During the operation of furnace, a large amount of slag flowed away from the furnace. In order to investigate the possibility for the estimation about the operative condition of furnace and the raw material, 57 Fe Moessbauer spectroscopy was applied for characterizing these slags and it was found that these slags mainly consisted of ferropseudobrookite (FeTi 2 O 5 ).

  3. Lead exposure of workers employed as tappers in a platinum smelting environment / Morné de Beer

    OpenAIRE

    De Beer, Morné

    2004-01-01

    The study was undertaken after initial surveys indicated that lead (Pb) was present at concentrations in excess of the occupational exposure limit (OEL) on the matte tapping floor (MTF). A follow up study was designed in accordance with the Occupational Exposure Sampling Strategy Manual (OESSM), to determine personal exposure levels of the tappers to Pb whom are employed on the MTF. Following the initial static samples taken during the identification phase, follow up static ...

  4. Lead, Zn, and Cd in slags, stream sediments, and soils in an abandoned Zn smelting region, southwest of China, and Pb and S isotopes as source tracers

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Yuangen; Li, Sun; Bi, Xiangyang; Wu, Pan; Liu, Taozhe; Li, Feili; Liu, Congqiang [Chinese Academy of Sciences, Guiyang City (China). Inst. of Geochemistry

    2010-12-15

    Smelting activity produced tons of slags with large quantities of highly toxic metals, resulting in contamination in adjacent soils and sediments as well. This study investigated the fractionation and sources of metals Pb, Zn, and Cd in polluted soils and sediments in a region with once prosperous Zn smelting activities in southwestern China. Soils with varying land uses were of a special concern due to their connection to the food chain. Obtained data would offer a valuable reference to the development of land-use management strategy in this region. In total, 130 soils and 22 stream sediments were sampled in the studied region. After air-dried and passed through a 2 mm sieve, soils and sediments were subjected to a three-step sequential extraction for the fractionation of Pb, Zn, and Cd. Besides, 66 slags were sampled, and acid-digested for the determination of total Pb, Zn, and Cd. Soils/sediments with extremely high Pb, Zn, and Cd concentrations were selected for observation and analysis using a scanning electron microscopy equipped with energy dispersive X-ray spectroscopy. Stable lead and sulphur isotope techniques were applied for source tracing of metals in soils and sediments. Data were pooled for analysis of variance together with a post-hoc multiple comparison procedure. High concentrations of Pb ({proportional_to}46,219 mg kg{sup -1} with medians of 846 mg kg{sup -1} in soil, 7,415 mg kg{sup -1} in sediment, and 8,543 mg kg{sup -1} in slag), Zn ({proportional_to}57, 178 mg kg{sup -1} with medians of 1,085 mg kg{sup -1} in soil, 15,678 mg kg{sup -1} in sediment, and 14,548 mg kg{sup -1} in slag), and Cd ({proportional_to}312 mg kg{sup -1} with medians of 29.6 mg kg{sup -1} in soil, 47.1 mg kg{sup -1} in sediment, and 47.9 mg kg{sup -1} in slag) were measured. Soils with no cultivation had greater concentrations of Pb (16,686 mg kg{sup -1} in median), Zn (13,587 mg kg{sup -1} in median), and Cd (44.1 mg kg{sup -1} in median) than those with cultivation. Al

  5. Study of the ancient iron-smelting sites at Pantaki, Tsauni and Samaru-west, Nigeria, using neutron activation analysis

    International Nuclear Information System (INIS)

    Oladipupo, M.D.; OIadipo, M.O.A.; Mallam, S.P.; Akpa, T.C.

    2010-01-01

    Neutron activation analysis was used to obtain concentrations of some elements in samples of potsherds and furnaces obtained from Pantaki, Tsauni and Samaru-west ancient iron-smelting sites. Using WARD method, cluster analysis of the elements was carried out to establish the relationship between the archaeological samples in term of similarity in elemental concentrations. It was found that there is some level of similarity among the potsherd samples from the three sites. Also, most of furnace samples display some similarity. It was established that there was cultural linkage between the iron-smelters at the different sites. The similarity between the samples lead to a conclusion that pot makers and furnace makers could have existed, who obtained clays from common sources, made and sold the products to users in different communities.

  6. The development of coke smelting and the industrial revolution

    OpenAIRE

    Macfarlane, Alan

    2004-01-01

    Abraham Darby and the origins of the industrial revolution in Britain. Alan Macfarlane talks to John about the reasons for the area near Birmingham becoming the epi-centre of the industrial development, and the development of coke furnaces and iron smelting.

  7. Recirculation effect of Chilean copper smelting dust with high impurities contents on the impurity distributions during smelting process; Efecto de la recirculacion de polvo de fundicion de cobre de Chile con altos contenidos de impurezas en la distribucion de impurezas durante el proceso de fusion

    Energy Technology Data Exchange (ETDEWEB)

    Montenegro, V.; Sano, H.; Fujisawa, T.

    2010-07-01

    Usually, dust generated during the copper smelting process by the Teniente Converter and the Flash Smelting Furnaces in Chile, contains high concentrations of copper, zinc, arsenic, antimony and other metals. In general, the dust is recirculated to the smelting process or it is directed to hydrometallurgical process for recovery and stabilization. However, in recent years the generation of dust has increased because of the degradation of the quality of the concentrate. In addition, the environmental regulations have become stricter. It is therefore desirable to understand the behavior of those elements, when the smelting process operates with recirculation of dust. In this study, the effect of dust recirculation to smelting process on the distribution among the matte, slag and gas phases was evaluated, as a function of matte grade, amount of recirculated dust, oxygen enrichment and temperature. It was found that the concentration in the matte of the impurities such as arsenic, antimony and bismuth, increased slightly with recirculation of dust. On the other hand, the concentration of lead and zinc depend of the direct recirculation of dust to the process. Additionally, it was found that high concentrations of arsenic and antimony in the dust may lead to the formation and precipitation of copper arsenates and other metals (speiss), which may generates important operational problems. (Author) 15 refs.

  8. Impact of a lead mining-smelting complex on the forest-floor litter arthropod fauna in the new lead belt region of southeast Missouri

    Energy Technology Data Exchange (ETDEWEB)

    Watson, A.P.; Van Hook, R.I.; Jackson, D.R.; Reichle, D.E.

    1976-07-01

    Studies of biological activity within the litter horizons of a watershed contaminated by emissions from a lead-ore processing complex focused on the litter-arthropod food chain as a means of detecting perturbations in a heavy-metal contaminated ecosystem. Both point sources (smelter stack emissions) and fugitive sources (ore-handling processes, yard dusts, and exposed concentrate piles) contributed to the Pb, Zn, Cu, and Cd levels in the study area. Arthropod trophic level density, biomass, and heavy metal content were determined by analysis of specimens removed from litter by von Tullgren funnel extraction, taxonomically classified, and segregated into the trophic categories. Changes in litter decomposition were reflected in the dynamics of the litter arthropod community. Food-chain dilution of Pb, Zn, Cu, and Cd from litter to litter consumer was occurring, as indicated by the mean concentration factors. Accumulation of Pb by litter consumers was much less than that found for the other three heavy metals. In contrast, predatory arthropods on Crooked Creek Watershed either concentrated or equilibrated with respect to Pb, Zn, and Cd from their prey, as indicated by mean total predator concentration factors. A significant depression of the Ca, Mg, and K content litter occurred relative to the control within 0.8 km of the stack. Two mechanisms were postulated to explain this result: increased leaching of cations through the litter induced by a loss of cation exchange capacity, a decrease in pH, and a decrease in microbial immobilization of macronutrients; and a decreased uptake of macronutrients due to root damage produced by heavy-metal concentrations.

  9. Reviewing the analysis of silicons produced in Iran; design and construction of furnaces to produce lead glass by sintering and analyzing the end products

    International Nuclear Information System (INIS)

    Shariatmadar Qoochan, Sharam.

    1995-01-01

    In this project there was always the need of a furnace and cast; therefore, the work was concentrated on construction the furnace and designing the cast. Many numbers of graphites were prepared and by altering their dimensions it was tried to obtain the best conditions from point of view of material and dimensions. Because in this type of furnace having the proper graphite in fact prepared to work with the furnace, because graphite was the heat transfer to the body and also was the cast of the body. The advantage of using graphite furnaces was the heating up of graphite soon, and there was not the problem of sticking to the cast. The disadvantage was the restriction of dimensions. Therefore, the glass size was also limited. another disadvantage was the temperature range to melt the sample. By varying the glass formulation the melting point of the sample also varied. So that by reducing the lead percentage the melting point increased, and restricted to fabricate glass with low percentage of lead

  10. Standard test method for graphite furnace atomic absorption spectrometric determination of lead and cadmium extracted from ceramic foodware

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2000-01-01

    1.1 This test method covers procedures for using graphite furnace atomic absorption spectroscopy (GFAAS) to quantitatively determine lead and cadmium extracted by acetic acid at room temperature from the food-contact surface of foodware. The method is applicable to food-contact surfaces composed of silicate-based materials (earthenware, glazed ceramicware, decorated ceramicware, decorated glass, and lead crystal glass) and is capable of determining lead concentrations greater than 0.005 to 0.020 g/mL and cadmium concentrations greater than 0.0005 to 0.002 g/mL, depending on instrument design. 1.2 This test method also describes quality control procedures to check for contamination and matrix interference during GFAAS analyses and a specific sequence of analytical measurements that demonstrates proper instrument operation during the time period in which sample solutions are analyzed. 1.3 Cleaning and other contamination control procedures are described in this test method. Users may modify contamination cont...

  11. Comparison of two methods for blood lead analysis in cattle: graphite-furnace atomic absorption spectrometry and LeadCare(R) II system.

    Science.gov (United States)

    Bischoff, Karyn; Gaskill, Cynthia; Erb, Hollis N; Ebel, Joseph G; Hillebrandt, Joseph

    2010-09-01

    The current study compared the LeadCare(R) II test kit system with graphite-furnace atomic absorption spectrometry for blood lead (Pb) analysis in 56 cattle accidentally exposed to Pb in the field. Blood Pb concentrations were determined by LeadCare II within 4 hr of collection and after 72 hr of refrigeration. Blood Pb concentrations were determined by atomic absorption spectrometry, and samples that were coagulated (n = 12) were homogenized before analysis. There was strong rank correlation (R(2) = 0.96) between atomic absorption and LeadCare II (within 4 hr of collection), and a conversion formula was determined for values within the observed range (3-91 mcg/dl, although few had values >40 mcg/dl). Median and mean blood pb concentrations for atomic absorption were 7.7 and 15.9 mcg/dl, respectively; for LeadCare II, medians were 5.2 mcg/dl at 4 hr and 4.9 mcg/dl at 72 hr, and means were 12.4 and 11.7, respectively. LeadCare II results at 4 hr strongly correlated with 72 hr results (R(2) = 0.96), but results at 72 hr were lower (P atomic absorption. Although there have been several articles that compared LeadCare with other analytical techniques, all were for the original system, not LeadCare II. The present study indicated that LeadCare II results correlated well with atomic absorption over a wide range of blood Pb concentrations and that refrigerating samples for up to 72 hr before LeadCare II analysis was acceptable for clinical purposes.

  12. High Temperature Transparent Furnace Development

    Science.gov (United States)

    Bates, Stephen C.

    1997-01-01

    This report describes the use of novel techniques for heat containment that could be used to build a high temperature transparent furnace. The primary objective of the work was to experimentally demonstrate transparent furnace operation at 1200 C. Secondary objectives were to understand furnace operation and furnace component specification to enable the design and construction of a low power prototype furnace for delivery to NASA in a follow-up project. The basic approach of the research was to couple high temperature component design with simple concept demonstration experiments that modify a commercially available transparent furnace rated at lower temperature. A detailed energy balance of the operating transparent furnace was performed, calculating heat losses through the furnace components as a result of conduction, radiation, and convection. The transparent furnace shells and furnace components were redesigned to permit furnace operation at at least 1200 C. Techniques were developed that are expected to lead to significantly improved heat containment compared with current transparent furnaces. The design of a thermal profile in a multizone high temperature transparent furnace design was also addressed. Experiments were performed to verify the energy balance analysis, to demonstrate some of the major furnace improvement techniques developed, and to demonstrate the overall feasibility of a high temperature transparent furnace. The important objective of the research was achieved: to demonstrate the feasibility of operating a transparent furnace at 1200 C.

  13. Cadmium and lead determination in foods by beam injection flame furnace atomic absorption spectrometry after ultrasound-assisted sample preparation

    International Nuclear Information System (INIS)

    Aleixo, Poliana Carolina; Junior, Dario Santos; Tomazelli, Andrea Cristina; Rufini, Iolanda A.; Berndt, Harald; Krug, Francisco Jose

    2004-01-01

    A simple method for cadmium and lead determination in foods by beam injection flame furnace atomic absorption spectrometry (BIFF-AAS) was proposed. Food slurries were prepared by transferring an exact amount of cryogenic-ground homogenized material (50-100 mg) to centrifuge tubes, followed by addition of 5 ml (up to 2.8 mol l -1 ) nitric acid solution and sonication in an ultrasonic bath during 5-10 min. Thereafter, slurries were diluted with water to 10 ml, centrifuged during 5 min at 5400 rpm and 400 μl aliquot of the supernatant was analyzed by BIFF-AAS. The detection limits based on peak height measurements were 0.03 μg g -1 Cd and 1.6 μg g -1 Pb for 2% (m/v) slurry (200 mg/10 ml). For method validation, the certified reference materials Pig Kidney (BCR 186) and Rice Flour (NIES 10) were used. Quantitative cadmium and lead recoveries were obtained and no statistical differences were found at 95% level by applying the t-test

  14. Optimization of suspension smelting technology by computer simulation

    Energy Technology Data Exchange (ETDEWEB)

    Lilius, K; Jokilaakso, A; Ahokainen, T; Teppo, O; Yongxiang, Yang [Helsinki Univ. of Technology, Otaniemi (Finland). Lab. of Materials Processing and Powder Metallurgy

    1997-12-31

    An industrial-scale flash smelting furnace and waste-heat boilers have been modelled by using commercial Computational-Fluid-Dynamics software. The work has proceeded from cold gas flow to heat transfer, combustion, and two-phase flow simulations. In the present study, the modelling task has been divided into three sub-models: (1) the concentrate burner, (2) the flash smelting furnace (reaction shaft and uptake shaft), and (3) the waste-heat boiler. For the concentrate burner, the flow of the process gas and distribution air together with the concentrate or a feed mixture was simulated. Eulerian - Eulerian approach was used for the carrier gas-phase and the dispersed particle-phase. A large parametric study was carried out by simulating a laboratory scale burner with varying turbulence intensities and then extending the simulations to the industrial scale model. For the flash smelting furnace, the simulation work concentrated on gas and gas-particle two-phase flows, as well as the development of combustion model for sulphide concentrate particles. Both Eulerian and Lagrangian approaches have been utilised in describing the particle phase and the spreading of the concentrate in the reaction shaft as well as the particle tracks have been obtained. Combustion of sulphides was first approximated with gaseous combustion by using a built-in combustion model of the software. The real oxidation reactions of the concentrate particles were then coded as a user-defined sub-routine and that was tested with industrial flash smelting cases. For the waste-heat boiler, both flow and heat transfer calculations have been carried out for an old boiler and a modified boiler SULA 2 Research Programme; 23 refs.

  15. Optimization of suspension smelting technology by computer simulation

    Energy Technology Data Exchange (ETDEWEB)

    Lilius, K.; Jokilaakso, A.; Ahokainen, T.; Teppo, O.; Yang Yongxiang [Helsinki Univ. of Technology, Otaniemi (Finland). Lab. of Materials Processing and Powder Metallurgy

    1996-12-31

    An industrial-scale flash smelting furnace and waste-heat boilers have been modelled by using commercial Computational-Fluid-Dynamics software. The work has proceeded from cold gas flow to heat transfer, combustion, and two-phase flow simulations. In the present study, the modelling task has been divided into three sub-models: (1) the concentrate burner, (2) the flash smelting furnace (reaction shaft and uptake shaft), and (3) the waste-heat boiler. For the concentrate burner, the flow of the process gas and distribution air together with the concentrate or a feed mixture was simulated. Eulerian - Eulerian approach was used for the carrier gas-phase and the dispersed particle-phase. A large parametric study was carried out by simulating a laboratory scale burner with varying turbulence intensities and then extending the simulations to the industrial scale model. For the flash smelting furnace, the simulation work concentrated on gas and gas-particle two-phase flows, as well as the development of combustion model for sulphide concentrate particles. Both Eulerian and Lagrangian approaches have been utilised in describing the particle phase and the spreading of the concentrate in the reaction shaft as well as the particle tracks have been obtained. Combustion of sulphides was first approximated with gaseous combustion by using a built-in combustion model of the software. The real oxidation reactions of the concentrate particles were then coded as a user-defined sub-routine and that was tested with industrial flash smelting cases. For the waste-heat boiler, both flow and heat transfer calculations have been carried out for an old boiler and a modified boiler SULA 2 Research Programme; 23 refs.

  16. Designing of Synergistic Waste Mixtures for Multiphase Reactive Smelting

    Directory of Open Access Journals (Sweden)

    Vaso Manojlović

    2016-06-01

    Full Text Available Electric arc furnace (EAF dust, together with a mill scale and coke were smelted in a laboratory electric arc furnace. These metallurgical wastes consist of a many different phases and elements, making the reaction process complex. Thermo-chemical analysis of the reactions in metal, slag, and gas phases was done, and used for modeling of the mixture composition and energy consumption required for smelting. Modelling was performed with the software named RikiAlC. The crude ZnO, slag, and metal phase were analyzed using the atomic absorption spectrometry (AAS, the optical emission spectrometry with inductively coupled plasma (ICP-OES, the X-ray diffraction (XRD, the scanning electron microscopy (SEM equipped with energy dispersive spectrometry (EDS, and reflected and transmitted light microscopy. Also, in order to follow the behavior of this process the exhausted gases were monitored. The synergetic effects of the designed mixture may be recognized in minimizing energy consumption for the smelting process, improving the product yield efficiency, and reducing the negative environmental effects.

  17. Advanced steel reheat furnace

    Energy Technology Data Exchange (ETDEWEB)

    Moyeda, D.; Sheldon, M.; Koppang, R. [Energy and Environmental Research Corp., Irvine, CA (United States); Lanyi, M.; Li, X.; Eleazer, B. [Air Products and Chemicals, Inc., Allentown, PA (United States)

    1997-10-01

    Energy and Environmental Research Corp. (EER) under a contract from the Department of Energy is pursuing the development and demonstration of an Advanced Steel Reheating Furnace. This paper reports the results of Phase 1, Research, which has evaluated an advanced furnace concept incorporating two proven and commercialized technologies previously applied to other high temperature combustion applications: EER`s gas reburn technology (GR) for post combustion NOx control; and Air Product`s oxy-fuel enrichment air (OEA) for improved flame heat transfer in the heating zones of the furnace. The combined technologies feature greater production throughput with associated furnace efficiency improvements; lowered NOx emissions; and better control over the furnace atmosphere, whether oxidizing or reducing, leading to better control over surface finish.

  18. Acidic leaching of potentially toxic metals cadmium, cobalt, chromium, copper, nickel, lead, and zinc from two Zn smelting slag materials incubated in an acidic soil.

    Science.gov (United States)

    Liu, Taoze; Li, Feili; Jin, Zhisheng; Yang, Yuangen

    2018-07-01

    A column leaching study, coupled with acid deposition simulation, was conducted to investigate the leaching of potentially toxic metals (PTM) from zinc smelting slag materials (SSM) after being incubated in an acid Alfisol for 120 days at room temperature. Two SSMs (SSM-A: acidic, 10 yrs exposure with moderate high PTM concentrations versus SSM-B: alkaline, 2 yrs exposure with extremely high PTM concentrations), were used for the incubation at 0.5, 1, 2.5, 5 wt% amendment ratios in triplicate. Five leaching events were conducted at day 1, 3, 7, 14, and 28, and the leaching of PTMs mainly occurred in the first three leaching events, with the highest PTM concentrations in leachate measured from 5 wt% SSM amendments. After leaching, 2.5, 12, 5.5, 14, 11, and 9 wt% of M3 extractable Pb, Zn, Cd, Co, Cr, and Ni could be released from 5 wt% SSM-A amended soils, being respectively 25, 12, 4, 2, 2, and 2 times more than those from 5 wt% SSM-B amended soils. In the leachates, the concentrations of PTMs were mostly affected by leachant pH and were closely correlated to the concentrations of Fe, Al, Ca, Mg and P with Cd, Pb, and Zn showing the most environmental concern. Visual MINTEQ 3.1 modeling suggested metallic ions and sulfate forms as the common chemical species of PTMs in the leachates; whereas, organic bound species showed importance for Cd, Pb, Cu, and Ni, and CdCl + was observed for Cd. Aluminum hydroxy, phosphate, and sulfate minerals prevailed as the saturated minerals, followed by chloropyromorphite (Pb 5 (PO 4 ) 3 Cl) and plumbogummite (PbAl 3 (PO 4 ) 2 (OH) 5 ·H 2 O) in the leachates. This study suggested that incubation of SSMs in acidic soil for a long term can enhance the release of PTMs as the forms of metallic ions and sulfate when subjected to acid deposition leaching. Copyright © 2018 Elsevier Ltd. All rights reserved.

  19. An innovative method for nondestructive analysis of cast iron artifacts at Hopewell Furnace National Historic Site, Pennsylvania

    Science.gov (United States)

    Sloto, R.A.; Helmke, M.F.

    2011-01-01

    Iron ore containing elevated concentrations of trace metals was smelted at Hopewell Furnace during its 113 years of operation (1771-1883). For this study, we sampled iron ore, cast iron furnace products, slag, soil, groundwater, streamflow, and streambed sediment to determine the fate of trace metals released into the environment during the iron-smelting process. Standard techniques were used to sample and analyze all media except cast iron. We analyzed the trace-metal content of the cast iron using a portable X-ray fluorescence spectrometer, which provided rapid, on-site, nondestructive analyses for 23 elements. The artifacts analyzed included eight cast iron stoves, a footed pot, and a kettle in the Hopewell Furnace museum. We measured elevated concentrations of arsenic, copper, lead, and zinc in the cast iron. Lead concentrations as great as 3,150 parts per million were measured in the stoves. Cobalt was detectable but not quantifiable because of interference with iron. Our study found that arsenic, cobalt, and lead were not released to soil or slag, which could pose a significant health risk to visitors and employees. Instead, our study demonstrates these heavy metals remained with the cast iron and were removed from the site.

  20. Reassessment of the predatory effects of rainbow smelt on ciscoes in Lake Superior

    Science.gov (United States)

    Myers, Jared T.; Jones, Michael L.; Stockwell, Jason D.; Yule, Daniel L.

    2009-01-01

    Evidence from small lakes suggests that predation on larval ciscoes Coregonus artedi by nonnative rainbow smelt Osmerus mordax can lead to cisco suppression or extirpation. However, evidence from larger lakes has led to equivocal conclusions. In this study, we examine the potential predation effects of rainbow smelt in two adjacent but contrasting embayments in Lake Superior (Thunder and Black bays, Ontario). During May 2006, we sampled the ichthyoplankton, pelagic fish communities, and diet composition of rainbow smelt in both bays. Using acoustics and midwater trawling, we estimated rainbow smelt densities to be 476 ± 34/ha (mean ± SE) in Thunder Bay and 3,435 ± 460/ha in Black Bay. We used a bioenergetics model to estimate the proportion of cisco larvae consumed by rainbow smelt. Our results suggest that predation by rainbow smelt accounts for 15–52% and 37–100% of the mortality of larval ciscoes in Thunder and Black bays, respectively, depending on the predator feeding rate and the scale of predator–prey overlap. We also examined the sensitivity of past conclusions (based on 1974 field collections) to assumptions of temporal overlap between rainbow smelt and larval ciscoes and estimates of rainbow smelt abundance derived from bottom trawl samples. After adjusting these parameters to reflect current understanding, we found that the previous predation estimates may have been conservative. We conclude that rainbow smelt may have been a more important contributor to the demise and slow recovery of ciscoes in Lake Superior than previously thought.

  1. AS SPECIATION AND EFFECTS OF PH AND PHOSPHATE ON THE MOBILIZATION OF AS IN SOILS FROM A LEAD SMELTING SITE. PUBLISHED IN ADVANCED PHOTON SOURCE ACTIVITY REPORT 2003.

    Science.gov (United States)

    Arsenic in soils from the Asarco lead smelter in East Helena, Montana was characterized by X-ray absorption spectroscopy (XAS). Arsenic oxidation state and mineralogy were analyzed as a function of depth and surface distribution using bulk and microprobe XAS. These results were c...

  2. Extracting phosphoric iron under laboratorial conditions smelting bog iron ores

    International Nuclear Information System (INIS)

    Török, B; Thiele, A

    2013-01-01

    In recent years it has been indicated by archaeometric investigations that phosphoric-iron (P-iron, low carbon steel with 0,5-1,5wt% P), which is an unknown and unused kind of steel in the modern industry, was widely used in different parts of the world in medieval times. In this study we try to explore the role of phosphorus in the arhaeometallurgy of iron and answer some questions regarding the smelting bog iron ores with high P-content. XRF analyses were performed on bog iron ores collected in Somogy county. Smelting experiments were carried out on bog iron ores using a laboratory model built on the basis of previously conducted reconstructed smelting experiments in copies of excavated furnaces. The effect of technological parameters on P-content of the resulted iron bloom was studied. OM and SEM-EDS analyses were carried out on the extracted iron and slag samples. On the basis of the material analyses it can be stated that P-iron is usually extracted but the P-content is highly affected by technological parameters. Typical microstructures of P-iron and of slag could also be identified. It could also be established that arsenic usually solved in high content in iron as well

  3. Application of Carbon Composite Bricks for Blast Furnace Hearth

    Science.gov (United States)

    Zuo, Haibin; Wang, Cong; Zhang, Jianliang; Zhao, Yongan; Jiao, Kexin

    Traditional refractory materials for blast furnace hearth lining are mainly composed of carbon bricks and the ceramic cup. However, these materials can't meet the demands for long service life design of blast furnaces. In this paper, a new refractory called carbon composite brick (CCB) was introduced, which combined the advantages of carbon bricks and the ceramic cup. In this case, the resistance of the CCB against corrosion was equal to the ceramic cup and the thermal conductivity of the CCB was equal to carbon bricks. From the results of more than 20 blast furnaces, the CCB could be well used in small blast furnaces and large blast furnaces. In the bad condition of low grade burden and high smelting intensity, the CCB gave full play to the role of cooling system, and effectively resisted the erosion of hot metal to improve the service life of blast furnaces.

  4. Effects of pH and phosphate on metal distribution with emphasis on As speciation and mobilization in soils from a lead smelting site

    Energy Technology Data Exchange (ETDEWEB)

    Impellitteri, Christopher A. [United States Environmental Protection Agency, National Risk Management Research Laboratory, 26 West Martin Luther King Drive, Cincinnati, OH 45268 (United States)]. E-mail: Impellitteri.christopher@epa.gov

    2005-06-01

    Arsenic in soils from the Asarco lead smelter in East Helena, Montana was characterized by X-ray absorption spectroscopy (XAS). Arsenic oxidation state and geochemical speciation were analyzed as a function of depth (two sampling sites) and surface distribution. These results were compared with intensive desorption/dissolution experiments performed in a pH stat reactor for samples from the site with the highest degree of As heterogeneity. The objectives of the study were to investigate the solid-phase geochemical As speciation, assess the speciation of As in solutions equilibrated with the solids under controlled pH (pH=4 or 6) and Eh (using hydrogen or air) environments, observe the effects of phosphate on the release of As into solution, and examine the effects of phosphate on metal mobility in the systems. Arsenic was predominantly found in the As(V) valence state, though there was evidence that As(III) and As(0) were present also. The dominant geochemical phase was scorodite (FeAsO{sub 4}.2H{sub 2}O). The pH was controlled in the pH stat experiments by the addition of equinormal solutions of monoprotic (HNO{sub 3}), diprotic (H{sub 2}SO{sub 4}), or triprotic (H{sub 3}PO{sub 4}) acids. For many of the divalent metal cations, solution concentrations greatly decreased in the presence of phosphate. Solutions were also analyzed for anions. Evidence exists for sulfate release into solution. More As was released into solution at lower pH. A slight increase in solution arsenate occurs with the addition of phosphate, but the risk posed from the increased desorption/dissolution of As must be weighed against the decrease in solution concentrations of many metals especially Pb. If tailings from this site underwent acidification (e.g., acid mine drainage), in situ sequestration of metals by phosphate could be combined with placement of subsurface permeable reactive barriers for capture of As to reduce the risk associated with arsenic and trace metal mobilization. Results

  5. Effects of pH and phosphate on metal distribution with emphasis on As speciation and mobilization in soils from a lead smelting site

    International Nuclear Information System (INIS)

    Impellitteri, Christopher A.

    2005-01-01

    Arsenic in soils from the Asarco lead smelter in East Helena, Montana was characterized by X-ray absorption spectroscopy (XAS). Arsenic oxidation state and geochemical speciation were analyzed as a function of depth (two sampling sites) and surface distribution. These results were compared with intensive desorption/dissolution experiments performed in a pH stat reactor for samples from the site with the highest degree of As heterogeneity. The objectives of the study were to investigate the solid-phase geochemical As speciation, assess the speciation of As in solutions equilibrated with the solids under controlled pH (pH=4 or 6) and Eh (using hydrogen or air) environments, observe the effects of phosphate on the release of As into solution, and examine the effects of phosphate on metal mobility in the systems. Arsenic was predominantly found in the As(V) valence state, though there was evidence that As(III) and As(0) were present also. The dominant geochemical phase was scorodite (FeAsO 4 .2H 2 O). The pH was controlled in the pH stat experiments by the addition of equinormal solutions of monoprotic (HNO 3 ), diprotic (H 2 SO 4 ), or triprotic (H 3 PO 4 ) acids. For many of the divalent metal cations, solution concentrations greatly decreased in the presence of phosphate. Solutions were also analyzed for anions. Evidence exists for sulfate release into solution. More As was released into solution at lower pH. A slight increase in solution arsenate occurs with the addition of phosphate, but the risk posed from the increased desorption/dissolution of As must be weighed against the decrease in solution concentrations of many metals especially Pb. If tailings from this site underwent acidification (e.g., acid mine drainage), in situ sequestration of metals by phosphate could be combined with placement of subsurface permeable reactive barriers for capture of As to reduce the risk associated with arsenic and trace metal mobilization. Results from this study could be used

  6. Investigation of spectral interferences in the determination of lead in fertilizers and limestone samples using high-resolution continuum source graphite furnace atomic absorption spectrometry

    Energy Technology Data Exchange (ETDEWEB)

    Borges, Aline R. [Instituto de Química, Universidade Federal do Rio Grande do Sul, Av. Bento Gonçalves 9500, 91501-970 Porto Alegre, RS (Brazil); Instituto Nacional de Ciência e Tecnologia do CNPq — INCT de Energia e Ambiente, Universidade Federal da Bahia, Salvador, BA (Brazil); Becker, Emilene M.; François, Luciane L.; Jesus, Alexandre de [Instituto de Química, Universidade Federal do Rio Grande do Sul, Av. Bento Gonçalves 9500, 91501-970 Porto Alegre, RS (Brazil); Vale, Maria Goreti R. [Instituto de Química, Universidade Federal do Rio Grande do Sul, Av. Bento Gonçalves 9500, 91501-970 Porto Alegre, RS (Brazil); Instituto Nacional de Ciência e Tecnologia do CNPq — INCT de Energia e Ambiente, Universidade Federal da Bahia, Salvador, BA (Brazil); Welz, Bernhard [Instituto Nacional de Ciência e Tecnologia do CNPq — INCT de Energia e Ambiente, Universidade Federal da Bahia, Salvador, BA (Brazil); Departamento de Química, Universidade Federal de Santa Catarina, 88040-900 Florianópolis, SC (Brazil); Dessuy, Morgana B., E-mail: mbdessuy@ufrgs.br [Instituto de Química, Universidade Federal do Rio Grande do Sul, Av. Bento Gonçalves 9500, 91501-970 Porto Alegre, RS (Brazil); Andrade, Jailson B. de [Instituto Nacional de Ciência e Tecnologia do CNPq — INCT de Energia e Ambiente, Universidade Federal da Bahia, Salvador, BA (Brazil)

    2014-11-01

    In the present work, spectral interferences on the determination of lead in fertilizer and limestone samples were investigated using high-resolution continuum source graphite furnace atomic absorption spectrometry at the main analytical lines: 217.001 and 283.306 nm. For these investigations, samples were introduced into the furnace as slurry together with a mixture of Pd and Mg as chemical modifier. Spectral interferences were observed for some samples at both analytical lines. In order to verify whether a wet digestion procedure would avoid these interferences, a reference method for wet digestion of fertilizers was employed as an alternative sample preparation procedure. However, the same interferences were also observed in the digested samples. In order to identify and eliminate the fine-structured background using a least-squares background correction, reference spectra were generated using the combination of different species. The use of the latter technique allowed the elimination of spectral interferences for most of the investigated samples, making possible the determination of lead in fertilizer and limestone samples free of interferences. The best results were found using a reference spectrum of NH{sub 4}H{sub 2}PO{sub 4} at 217.001 nm, and a mixture of H{sub 2}SO{sub 4} + Ca and HNO{sub 3} + Ca at the 283.306 nm line. The accuracy of the method was evaluated using a certified reference material “Trace Elements in Multi-Nutrient Fertilizer”. Similar results were obtained using line source graphite furnace atomic absorption spectrometry with Zeeman-effect background correction, indicating that the latter technique was also capable to correct the spectral interferences, at least in part. - Highlights: • Spectral interferences on the determination of lead in fertilizers and limestone. • The analytical lines at 217.001 nm and 283.306 nm using HR-CS GF AAS. • Various combinations of compounds were used to create reference spectra. • LSBC

  7. Cadmium, copper, lead, and zinc determination in precipitation: A comparison of inductively coupled plasma atomic emission spectrometry and graphite furnace atomization atomic absorption spectrometry

    Science.gov (United States)

    Reddy, M.M.; Benefiel, M.A.; Claassen, H.C.

    1987-01-01

    Selected trace element analysis for cadmium, copper, lead, and zinc in precipitation samples by inductively coupled plasma atomic emission Spectrometry (ICP) and by atomic absorption spectrometry with graphite furnace atomization (AAGF) have been evaluated. This task was conducted in conjunction with a longterm study of precipitation chemistry at high altitude sites located in remote areas of the southwestern United States. Coefficients of variation and recovery values were determined for a standard reference water sample for all metals examined for both techniques. At concentration levels less than 10 micrograms per liter AAGF analyses exhibited better precision and accuracy than ICP. Both methods appear to offer the potential for cost-effective analysis of trace metal ions in precipitation. ?? 1987 Springer-Verlag.

  8. Solar Convective Furnace for Metals Processing

    Science.gov (United States)

    Patidar, Deepesh; Tiwari, Sheetanshu; Sharma, Piyush; Pardeshi, Ravindra; Chandra, Laltu; Shekhar, Rajiv

    2015-11-01

    Metals processing operations, primarily soaking, heat treatment, and melting of metals are energy-intensive processes using fossil fuels, either directly or indirectly as electricity, to operate furnaces at high temperatures. Use of concentrated solar energy as a source of heat could be a viable "green" option for industrial heat treatment furnaces. This paper introduces the concept of a solar convective furnace which utilizes hot air generated by an open volumetric air receiver (OVAR)-based solar tower technology. The potential for heating air above 1000°C exists. Air temperatures of 700°C have already been achieved in a 1.5-MWe volumetric air receiver demonstration plant. Efforts to retrofit an industrial aluminium soaking furnace for integration with a solar tower system are briefly described. The design and performance of an OVAR has been discussed. A strategy for designing a 1/15th-scale model of an industrial aluminium soaking furnace has been presented. Preliminary flow and thermal simulation results suggest the presence of recirculating flow in existing furnaces that could possibly result in non-uniform heating of the slabs. The multifarious uses of concentrated solar energy, for example in smelting, metals processing, and even fuel production, should enable it to overcome its cost disadvantage with respect to solar photovoltaics.

  9. Mathematical model of whole-process calculation for bottom-blowing copper smelting

    Science.gov (United States)

    Li, Ming-zhou; Zhou, Jie-min; Tong, Chang-ren; Zhang, Wen-hai; Li, He-song

    2017-11-01

    The distribution law of materials in smelting products is key to cost accounting and contaminant control. Regardless, the distribution law is difficult to determine quickly and accurately by mere sampling and analysis. Mathematical models for material and heat balance in bottom-blowing smelting, converting, anode furnace refining, and electrolytic refining were established based on the principles of material (element) conservation, energy conservation, and control index constraint in copper bottom-blowing smelting. Simulation of the entire process of bottom-blowing copper smelting was established using a self-developed MetCal software platform. A whole-process simulation for an enterprise in China was then conducted. Results indicated that the quantity and composition information of unknown materials, as well as heat balance information, can be quickly calculated using the model. Comparison of production data revealed that the model can basically reflect the distribution law of the materials in bottom-blowing copper smelting. This finding provides theoretical guidance for mastering the performance of the entire process.

  10. [Determination of trace lead and cadmium in transgenic rice by crosslinked carboxymethyl konjac glucomannan microcolumn preconcentration combined with graphite furnace atomic absorption spectrometry].

    Science.gov (United States)

    Liu, Hua-qing; Li, Sheng-qing; Qu, Yang; Chen, Hao

    2012-02-01

    A novel method was developed for the determination of trace lead and cadmium in transgenic brown rice based on separation and preconcentration with a micro column packed with crosslinked carboxymethyl konjac glucomannan (CCMKGM) prior to its determination by graphite furnace atomic absorption spectrometry. Variables affecting the separation and preconcentration of lead and cadmium, such as the acidity of the aqueous solution, sample flow rate and volume, and eluent concentration and volume, were optimized. Under optimized condition, detection limits of the method for the determination of trace lead and cadmium in transgenic brown rice were 0.11 and 0.002 microg x L(-1), respectively. The obtained results of lead and cadmium in the certified reference material (GBW10010, GBS1-1) were in good agreement with the certified values. The recoveries were in the range of 90%-103% and 93%-105% for detection of Pb and Cd in transgenic brown rice and the wild-type brown rice samples respectively. This study could provide technical support for determination of trace Pb and Cd in transgenic rice.

  11. The electrical characteristics of copper slags in a 270 kVA DC arc furnace

    International Nuclear Information System (INIS)

    Derin, Bora; Sahin, Filiz Cinar; Yucel, Onuralp

    2003-01-01

    The electrical resistance of slags is the main criteria to determine the design and the operation conditions of slag resistance furnace (SRF) depending on temperature and composition. In this study, a 270 kVA DC electric arc furnace were used to determine the electrical characteristic of molten ancient copper slags. The specific conductivity of the slag was estimated by using furnace geometric factor given in the literature as an empirical formula and by using furnace resistance measured during smelting of the copper slag with or without different additives such as coke, CaO and Al 2 O 3 . (Original)

  12. Lead determinations in human bone by particle induced x-ray emission (PIXE) and graphite furnace atomic absorption spectrometry (GFAAS)

    Energy Technology Data Exchange (ETDEWEB)

    Deibel, M A; Savage, J M; Robertson, J D; Ehmann, W D [Kentucky Univ., Lexington, KY (United States). Dept. of Chemistry; Markesbery, W R [Kentucky Univ., Lexington, KY (United States)

    1995-08-01

    Chronic lead (Pb) intoxication has been linked to Alzheimer`s disease (AD). Lead, like many heavy elements, tends to accumulate in bone. Pixe is a powerful analytical tool which permits the determination of Pb at the {mu}g/g level without requiring sample digestion. GFAAS is one of the most sensitive methods for the determination of Pb and is capable of determining ng/g levels is solution. For bone analyses by GFAAS, sample dissolution and a matrix modifier are required. Rib bone samples were analyzed for Pb by PIXE and GFAAS. IAEA Animal Bone (H-5) was used as a secondary standard for Pb with both methods to ensure accuracy. The range of Pb concentrations in human rib bone was 1.4-11.5 {mu}/g for the trabecular surface by PIXE, 1.3-45 {mu}g/g for the cortical surface by PIXE, and 1.54-11.75 {mu}g/g for whole bone by GFAAS. No significant difference p.<0.05 was found for AD versus control for either surface or for whole bone. (author). 17 refs., 2 figs., 3 tabs.

  13. Lead determinations in human bone by particle induced x-ray emission (PIXE) and graphite furnace atomic absorption spectrometry (GFAAS)

    International Nuclear Information System (INIS)

    Deibel, M.A.; Savage, J.M.; Robertson, J.D.; Ehmann, W.D.

    1995-01-01

    Chronic lead (Pb) intoxication has been linked to Alzheimer's disease (AD). Lead, like many heavy elements, tends to accumulate in bone. Pixe is a powerful analytical tool which permits the determination of Pb at the μg/g level without requiring sample digestion. GFAAS is one of the most sensitive methods for the determination of Pb and is capable of determining ng/g levels is solution. For bone analyses by GFAAS, sample dissolution and a matrix modifier are required. Rib bone samples were analyzed for Pb by PIXE and GFAAS. IAEA Animal Bone (H-5) was used as a secondary standard for Pb with both methods to ensure accuracy. The range of Pb concentrations in human rib bone was 1.4-11.5 μ/g for the trabecular surface by PIXE, 1.3-45 μg/g for the cortical surface by PIXE, and 1.54-11.75 μg/g for whole bone by GFAAS. No significant difference (p.<0.05 was found for AD versus control for either surface or for whole bone. (author). 17 refs., 2 figs., 3 tabs

  14. Determination of Pb (Lead, Cd (Cadmium, Cr (Chromium, Cu (Copper, and Ni (Nickel in Chinese tea with high-resolution continuum source graphite furnace atomic absorption spectrometry

    Directory of Open Access Journals (Sweden)

    Wen-Si Zhong

    2016-01-01

    Full Text Available The contents of lead, cadmium, chromium, copper, and nickel were determined in 25 tea samples from China, including green, yellow, white, oolong, black, Pu'er, and jasmine tea products, using high-resolution continuum source graphite furnace atomic absorption spectrometry. The methods used for sample preparation, digestion, and quantificational analysis were established, generating satisfactory analytical precisions (represented by relative standard deviations ranging from 0.6% to 2.5% and recoveries (98.91–101.32%. The lead contents in tea leaves were 0.48–10.57 mg/kg, and 80% of these values were below the maximum values stated by the guidelines in China. The contents of cadmium and chromium ranged from 0.01 mg/kg to 0.39 mg/kg and from 0.27 mg/kg to 2.45 mg/kg, respectively, remaining in compliance with the limits stipulated by China's Ministry of Agriculture. The copper contents were 7.73–63.71 mg/kg; only 64% of these values complied with the standards stipulated by the Ministry of Agriculture. The nickel contents ranged from 2.70 mg/kg to 13.41 mg/kg. Consequently, more attention must be paid to the risks of heavy metal contamination in tea. The quantitative method established in this work lays a foundation for preventing heavy metal toxicity in human from drinking tea and will help establish regulations to control the contents of heavy metals in tea.

  15. Ferronickel Preparation from Nickeliferous Laterite by Rotary Kiln-Electric Furnace Process

    Science.gov (United States)

    Li, Guanghui; Jia, Hao; Luo, Jun; Peng, Zhiwei; Zhang, Yuanbo; Jiang, Tao

    Nickel is an important strategic metal, which is mainly used for stainless steel production. In the recent years, ferronickel has been used as a substitute for electrolytic nickel for alleviating the cost of stainless steel production. Rotary kiln-electric furnace (RKEF) smelting is currently the world-wide mainstreaming process for ferronickel production from nickeliferous laterite ore, in spite of the high power consumption. In this study, aiming to provide some meaningful guidance for ferronickel production of RKEF smelting, reductive roasting followed by smelting process was carried out. The conditions including reducing parameters (roasting temperature and time) and smelting parameters (coke dosage, CaO dosage, melting temperature and time) were ascertained. The metal recovery ratios, as well as Ni, Fe, S and P content of ferronickel were considered. The results showed that a ferronickel containing 10. 32 wt. % Ni was obtained from a laterite with 1. 85 wt. % Ni, the nickel recovery ratio was about 99%.

  16. Investigation of chemical modifiers for the determination of lead in fertilizers and limestone using graphite furnace atomic absorption spectrometry with Zeeman-effect background correction and slurry sampling

    Energy Technology Data Exchange (ETDEWEB)

    Borges, Aline R. [Instituto de Química, Universidade Federal do Rio Grande do Sul, Av. Bento Gonçalves 9500, 91501-970 Porto Alegre, RS (Brazil); Instituto Nacional de Ciência e Tecnologia do CNPq–INCT de Energia e Ambiente, Universidade Federal da Bahia, Salvador, BA (Brazil); Becker, Emilene M.; Dessuy, Morgana B. [Instituto de Química, Universidade Federal do Rio Grande do Sul, Av. Bento Gonçalves 9500, 91501-970 Porto Alegre, RS (Brazil); Vale, Maria Goreti R., E-mail: mgrvale@ufrgs.br [Instituto de Química, Universidade Federal do Rio Grande do Sul, Av. Bento Gonçalves 9500, 91501-970 Porto Alegre, RS (Brazil); Instituto Nacional de Ciência e Tecnologia do CNPq–INCT de Energia e Ambiente, Universidade Federal da Bahia, Salvador, BA (Brazil); Welz, Bernhard [Instituto Nacional de Ciência e Tecnologia do CNPq–INCT de Energia e Ambiente, Universidade Federal da Bahia, Salvador, BA (Brazil); Departamento de Química, Universidade Federal de Santa Catarina, 88040-900 Florianópolis, SC (Brazil)

    2014-02-01

    In this work, chemical modifiers in solution (Pd/Mg, NH{sub 4}H{sub 2}PO{sub 4} and NH{sub 4}NO{sub 3}/Pd) were compared with permanent modifiers (Ir and Ru) for the determination of lead in fertilizer and limestone samples using slurry sampling and graphite furnace atomic absorption spectrometry with Zeeman-effect background correction. The analytical line at 283.3 nm was used due to some spectral interference observed at 217.0 nm. The NH{sub 4}H{sub 2}PO{sub 4} was abandoned due to severe spectral interference even at the 283.3-nm line. For Pd/Mg and NH{sub 4}NO{sub 3}/Pd the optimum pyrolysis and atomization temperatures were 900 °C and 1900 °C, respectively. For Ru and Ir, the integrated absorbance signal was stable up to pyrolysis temperatures of 700 °C and 900 °C, respectively, and up to atomization temperature of 1700 °C. The limit of detection (LOD) was 17 ng g{sup −1} using Pd/Mg and 29 ng g{sup −1} using NH{sub 4}NO{sub 3}/Pd. Among the permanent modifiers investigated, the LOD was 22 ng g{sup −1} Pb for Ir and 10 ng g{sup −1} Pb for Ru. The accuracy of the method was evaluated using the certified reference material NIST SRM 695. Although Ru provided lower LOD, which can be attributed to a lower blank signal, only the modifiers in solution showed concordant values of Pb concentration for the NIST SRM 695 and the most of analyzed samples. Moreover, the Pd/Mg modifier provided the highest sensitivity and for this reason it is more suitable for the determination of Pb in fertilizers samples in slurry; besides this it presented a better signal-to-noise ratio than NH{sub 4}NO{sub 3}/Pd. - Highlights: • Lead has been determined in fertilizers using slurry sampling GF AAS. • The mixture of palladium and magnesium nitrates was found to be the ideal chemical modifier. • Calibration could be carried out against aqueous standard solutions. • The proposed method is much faster than the EPA method, which includes sample digestion.

  17. The Effect Of Local Coal And Smelting Sponge Iron On Iron Content Of Pig Iron

    Science.gov (United States)

    Oediyani, Soesaptri; Juwita Sari, Pramita; Hadi P, Djoko

    2018-03-01

    The new regulation on mineral resources was announced by Ministry of Energy and Mineral resources (ESDM) of Indonesia at 2014 which it called Permen ESDM No 1/2014. Therefore, this research was conducted to add the value of local iron ores by using smelting technology. The objective of the research is to produce pig iron that meet the requirement of the new regulation of mineral resources such as 90% Fe. First, iron ores and coal mixed together with lime as a flux, then smelted in a Electric Arc Furnace at 1800°C. The process variables are (1; 1.25; 1.5; 1.75; 2.0) and the composition of coal (0.8%, 1.6%, 3.0%). The type of coal that used in this research was bituminous coal from Kalimantan and also the iron ores from Kalimantan. The products of the smelting technology are Pig iron and slag. Both pig iron and slag then analyzed by SEM-EDS to measure the iron content. The result shows that the maximum iron content on pig iron is about 95.04% meanwhile the minimum iron content on slag is about 3.66%. This result achieved at 1.6% coal and 2.0.

  18. Aspects of energy reduction by autogenous copper production in the copper smelting plant Bor

    International Nuclear Information System (INIS)

    Najdenov, Ivan; Raić, Karlo T.; Kokeza, Gordana

    2012-01-01

    This work presents a comparative analysis of the energy consumption during copper production by the “standard” procedure (roasting in a fluo–solid reactor and smelting in a reverberatory furnace) in the Smelting Plant in Bor with modern autogenous procedures. All forms of expended energy were reduced to primary energy or to the same energy form, i.e., to the energy equivalent of the process (EEP), the raw material and the process materials. In addition, the energy equivalent of the process and waste products (water vapour, thermal energy and similar) were balanced. To complete the consumption of all energy generating products in copper production, they were reduced to conditional fuel (coal equivalent = 29.3 MJ/kg). Additionally, this study suggests replacement of the existing technology by an appropriate autogenous procedure and considers the prospects for further development of mining and metallurgy in Bor. Estimates of development perspectives for copper production should be comprehensive, based on complete and relevant data, as well as on real considerations of future development in world production. -- Highlights: ► “Standard” autogenous copper production in the Smelting Plant, Bor, Serbia. ► Comparation of energy consumption in “standard” with other autogenous procedures. ► All forms of energy are reduced to energy equivalent and conditional fuel. ► Replacement of existing technology with the appropriate autogenous procedure. ► Perspectives of further development of mining and metallurgy in Bor.

  19. Heat treatment furnace

    Science.gov (United States)

    Seals, Roland D; Parrott, Jeffrey G; DeMint, Paul D; Finney, Kevin R; Blue, Charles T

    2014-10-21

    A furnace heats through both infrared radiation and convective air utilizing an infrared/purge gas design that enables improved temperature control to enable more uniform treatment of workpieces. The furnace utilizes lamps, the electrical end connections of which are located in an enclosure outside the furnace chamber, with the lamps extending into the furnace chamber through openings in the wall of the chamber. The enclosure is purged with gas, which gas flows from the enclosure into the furnace chamber via the openings in the wall of the chamber so that the gas flows above and around the lamps and is heated to form a convective mechanism in heating parts.

  20. Modelling of chalcopyrite oxidation reactions in the Outokumpu flash smelting process

    Energy Technology Data Exchange (ETDEWEB)

    Ahokainen, T.; Jokilaakso, A. [Helsinki Univ. of Technology, Otaniemi (Finland)

    1996-12-31

    A mathematical model for simulating oxidation reactions of chalcopyrite particles together with momentum, heat and mass transfer between particle and gas phase in a flash smelting furnace reaction shaft is presented. In simulation, the equations governing the gas flow are solved numerically with a commercial fluid flow package, Phoenics. The particle phase is introduced into the gas flow by a Particle Source In Cell (PSIC) - technique, where a number of discrete particles is tracked in a gas flow and the relevant source terms for momentum, mass, and heat transfer are added to the gas phase equations. The gas phase equations used are elliptic in nature and the fluid turbulence is described by the (k-{epsilon}) -model. Thermal gas phase radiation is simulated with a six-flux radiation model. The chemical reactions of concentrate particles are assumed to happen at two sharp interfaces, and a shrinking core model is applied to describe the mass transfer of chemical species through the reaction product layer. In a molten state, the oxygen consumption is controlled by a film penetration concept. The reacting concentrate particles are a mixture of chalcopyrite and silica. Also a certain amount of pure inert silica is fed to the process as flux. In the simulations the calculation domain includes the concentrate burner and a cylindrical reaction shaft of an industrial scale flash smelting furnace. Some examples about the simulations carried out by the combustion model are presented. (author)

  1. Modelling of chalcopyrite oxidation reactions in the Outokumpu flash smelting process

    Energy Technology Data Exchange (ETDEWEB)

    Ahokainen, T; Jokilaakso, A [Helsinki Univ. of Technology, Otaniemi (Finland)

    1997-12-31

    A mathematical model for simulating oxidation reactions of chalcopyrite particles together with momentum, heat and mass transfer between particle and gas phase in a flash smelting furnace reaction shaft is presented. In simulation, the equations governing the gas flow are solved numerically with a commercial fluid flow package, Phoenics. The particle phase is introduced into the gas flow by a Particle Source In Cell (PSIC) - technique, where a number of discrete particles is tracked in a gas flow and the relevant source terms for momentum, mass, and heat transfer are added to the gas phase equations. The gas phase equations used are elliptic in nature and the fluid turbulence is described by the (k-{epsilon}) -model. Thermal gas phase radiation is simulated with a six-flux radiation model. The chemical reactions of concentrate particles are assumed to happen at two sharp interfaces, and a shrinking core model is applied to describe the mass transfer of chemical species through the reaction product layer. In a molten state, the oxygen consumption is controlled by a film penetration concept. The reacting concentrate particles are a mixture of chalcopyrite and silica. Also a certain amount of pure inert silica is fed to the process as flux. In the simulations the calculation domain includes the concentrate burner and a cylindrical reaction shaft of an industrial scale flash smelting furnace. Some examples about the simulations carried out by the combustion model are presented. (author)

  2. Smelting of Scandium by Microwave Irradiation

    Directory of Open Access Journals (Sweden)

    Satoshi Fujii

    2017-09-01

    Full Text Available Scandium is being explored as an alloying element for aluminum alloys, which are gaining importance as high-performance lightweight structural alloys in the transportation industry. A few years ago, Sc was also found to be suitable for use in electrical devices. High-Sc-content ScAlN thin films have attracted significant attention because of their strong piezoelectricity. The piezoelectric response of ScAlN suggests that ScAlN thin films formed on a hard substrate would be suitable surface acoustic wave wideband filters for next-generation wireless communication systems. However, it is often difficult to use ScAlN thin films in MEMS devices—including acoustic ones—because of the extremely high price of metallic Sc, given the difficulty associated with smelting it. Here, we propose a novel process for smelting Sc metal by microwave irradiation. Sc metal was able to be obtained successfully from ScF3 through a microwave-irradiation-based carbon reduction reaction. The reaction temperature for this reduction process was approximately 880°C, which is half of that for the conventional smelting process involving reduction with Ca. Thus, the proposed microwave irradiation process has significant potential for use in the smelting of Sc metal.

  3. Energy Consumption in Copper Smelting: A New Asian Horse in the Race

    Science.gov (United States)

    Coursol, P.; Mackey, P. J.; Kapusta, J. P. T.; Valencia, N. Cardona

    2015-05-01

    After a marked improvement in energy consumption in copper smelting during the past few decades, technology development has been slowing down in the Americas and in Europe. Innovation, however, is still required to further reduce energy consumption while complying with stringent environmental regulations. The bottom blowing smelting technology being developed in China shows success and promise. The general configuration of the bath smelting vessel, the design of high-pressure injectors, and the concentrate addition system are described and discussed in this article with respect to those used in other technologies. The bottom blowing technology is shown to be operating at a temperature in the range of 1160-1180°C, which is the lowest reported temperature range for a modern copper smelting process. In this article, it is suggested that top feeding of filter cake concentrate, which is also used in other technologies, has a positive effect in reducing the oxidation potential of the slag ( p(O2)) while increasing the FeS solubility in slag. This reduction in p(O2) lowers the magnetite liquidus of the slag, while the increased solubility of FeS in slag helps toward reaching very low copper levels in flotation slag tailings. The application of high-pressure injectors allows for the use of high levels of oxygen enrichment with no requirements for punching. Using a standard modeling approach from the authors' previous studies, this article discusses these aspects and compares the energy consumption of the bottom blowing technology with that of other leading flash and bath smelting technologies, namely: flash smelting, Noranda/Teniente Converter, TSL (Isasmelt [Glencore Technology Pty. Ltd., Brisbane, Queensland, Australia]/Outotec), and the Mitsubishi Process (Mitsubishi Materials Corporation, Tokyo, Japan).

  4. Cold-rolled sheets production of stainless martensite-ageing steel smelted by vacuum arc and electroslag techniques

    Energy Technology Data Exchange (ETDEWEB)

    Rivkin, A A; Grishkov, A I; Suslin, A P; Nesterenko, A A; Lola, V N [Tsentral' nyj Nauchno-Issledovatel' skij Inst. Chernoj Metallurgii, Moscow (USSR)

    1975-05-01

    In cooperation with a number of metallurgical works the production of a high strength sheet stainless maraging steel EHP678 (000KH11N10M2T) has been tested by rolling cylindrical ingots of vacuum arc smelting at the blooming (the mass of rough ingots was 5.1 to 6.0 t, that of cleaned ingots - 3.8 to 5.1 t) or rectangular ingots of electroslag smelting (13 t) at the slabbing. The recommended regimes of heating and deformation are much similar to those used for the steel-KH18N10T. The output of valid cold-rolled sheets proved to be rather low (0.24 t/t for the vacuum arc smelting and 0.30 t/t for the electroslag smelting) mainly due to the losses on cleaning and a considerable portion of wrong-size slabs. The data are presented on the steel-EHP678 properties after various heat treatments. For the production of wide cold-rolled sheets of the steel EHP678 it is recommended to use steelmaking procedure with electroslag smelting including open-hearth melting in arc furnaces, rolling of ingots at the slabbing with heating up to 1260-1280 deg C (hold-up of 4.5 to 5 hrs); electroslag smelting for rectangular section slabs, rolling of ingots of electroslag smelting at the slabbing with their heating up to 1250 deg C (hold-up of 5.5 to 6 hrs), rolling at the 1680-type mill with heating up to 1250-1260 deg C (hold-up of 4 to 4.5 hrs ensuring the rolling temperature after a rough group not below 1100 deg C), quenching of hot-rolled sheets heating up to 920-940 deg C (hold-up of 3 to 3.5 min/mm), shot peening of sheets for descaling (provided the respective equipment is available) with a subsequent short-time pickling in an acid solution and cold rolling with a summary deformation of 35 to 45 %. The steelmaking with the electroslag smelting is much more profitable as regards to the fine technology of number of the main procedures, convenient cooperation of the works and a considerably greater output of the final products out of one ton of the steel produced.

  5. Preparation of Inconel 740 superalloy by electron beam smelting

    Energy Technology Data Exchange (ETDEWEB)

    You, Xiaogang [School of Materials Science and Engineering, Dalian University of Technology, Dalian 116023 (China); Laboratory for New Energy Material Energetic Beam Metallurgical Equipment Engineering of Liaoning Province, Dalian 116024 (China); Tan, Yi, E-mail: tanyi@dlut.edu.cn [School of Materials Science and Engineering, Dalian University of Technology, Dalian 116023 (China); Laboratory for New Energy Material Energetic Beam Metallurgical Equipment Engineering of Liaoning Province, Dalian 116024 (China); You, Qifan; Shi, Shuang; Li, Jiayan [School of Materials Science and Engineering, Dalian University of Technology, Dalian 116023 (China); Laboratory for New Energy Material Energetic Beam Metallurgical Equipment Engineering of Liaoning Province, Dalian 116024 (China); Ye, Fei [School of Materials Science and Engineering, Dalian University of Technology, Dalian 116023 (China); Wei, Xin [School of Materials Science and Engineering, Dalian University of Technology, Dalian 116023 (China); Laboratory for New Energy Material Energetic Beam Metallurgical Equipment Engineering of Liaoning Province, Dalian 116024 (China)

    2016-08-15

    A novel method, namely electron beam smelting (EBS) technology was used to prepare the Inconel 740 superalloy. The microstructures, hardness and oxidation behavior were characterized and compared with the traditionally prepared Inconel 740 superalloy. The results imply that the solution treatment gives rise to the coarsening of γ′ precipitates, with further aging treatment, the γ′ precipitates with size of less than 30 nm are distributed dispersively in the matrix, leading to a decreasing of the lattice parameters and an increasing of the misfit. The γ′ precipitates result in shearing mechanism of weakly pair coupling. The EBS 740 superalloy produces better properties than that prepared in the traditional method in both precipitation strengthening effect and oxidation resistance. - Highlights: • Electron beam smelting, a new method, was used to prepare the Inconel 740 superalloy. • The EBS 740 shows higher strengthening effect than 740 made in traditional method. • The EBS 740 shows better oxidation resistance than traditional 740. • It shows application prospect of EBS technology in preparing Ni-base superalloys.

  6. Numerical Simulation of High Frequency Induction Heating for the Design of a Casting Furnace

    International Nuclear Information System (INIS)

    Lee, Hye Jin; Lee, Yoon Sang; Yang, Jae Ho; Park, Jong Man

    2010-01-01

    Induction heating is used for various applications of the industrial manufacturing process. It provides various heat treatments such as hardening, melting, casting and so on. Induction heating is a complex process coupling the electromagnetic and thermal phenomena. In this process an alternating electric current induces electromagnetic field, which in turn induces eddy currents in the workpiece. The induced eddy currents release energy in the form of heat, which is then distributed throughout the workpiece. In this paper, the electromagnetic and thermal coupling analysis was performed by the 3 dimensional finite elements program, OPERA 3D. For convenience of calculation, a steady-state was assumed. Based on materials composing a real smelting furnace, testing the distribution of eddy current from each material and its final temperature value, we found out which material has advantage in the temperature variations among suggested materials, and confirmed which material is suitable to composing smelting furnace

  7. Cloud point extraction for the determination of lead and cadmium in urine by graphite furnace atomic absorption spectrometry with multivariate optimization using Box-Behnken design

    International Nuclear Information System (INIS)

    Maranhao, Tatiane de A; Martendal, Edmar; Borges, Daniel L.G.; Carasek, Eduardo; Welz, Bernhard; Curtius, Adilson J.

    2007-01-01

    Cloud point extraction (CPE) is proposed as a pre-concentration procedure for the determination of Pb and Cd in undigested urine by graphite furnace atomic absorption spectrometry (GF AAS). Aliquots of 0.5 mL urine were acidified with HCl and the chelating agent ammonium O,O-diethyl dithiophosphate (DDTP) was added along with the non-ionic surfactant Triton X-114 at the optimized concentrations. Phase separation was achieved by heating the mixture to 50 deg. C for 15 min. The surfactant-rich phase was analyzed by GF AAS, employing the optimized pyrolysis temperatures of 900 deg. C for Pb and 800 deg. C for Cd, using a graphite tube with a platform treated with 500 μg Ru as permanent modifier. The reagent concentrations for CPE (HCl, DDTP and Triton X-114) were optimized using a Box-Behnken design. The response surfaces and the optimum values were very similar for aqueous solutions and for the urine samples, demonstrating that aqueous standards submitted to CPE could be used for calibration. Detection limits of 40 and 2 ng L -1 for Pb and Cd, respectively, were obtained along with an enhancement factor of 16 for both analytes. Three control urine samples were analyzed using this approach, and good agreement was obtained at a 95% statistical confidence level between the certified and determined values. Five real samples have also been analyzed before and after spiking with Pb and Cd, resulting in recoveries ranging from 97 to 118%

  8. Trace element partitioning and soil particle characterisation around mining and smelting areas at Tharsis, Riotinto and Huelva, SW Spain

    Energy Technology Data Exchange (ETDEWEB)

    Chopin, E.I.B. [School of Human and Environmental Sciences, University of Reading (United Kingdom)]. E-mail: edith.chopin@univ-reims.fr; Alloway, B.J. [School of Human and Environmental Sciences, University of Reading (United Kingdom)

    2007-02-15

    Trace elements may present an environmental hazard in the vicinity of mining and smelting activities. However, the factors controlling trace element distribution in soils around ancient and modern mining and smelting areas are not always clear. Tharsis, Riotinto and Huelva are located in the Iberian Pyrite Belt in SW Spain. Tharsis and Riotinto mines have been exploited since 2500 B.C., with intensive smelting taking place. Huelva, established in 1970 and using the Flash Furnace Outokumpu process, is currently one of the largest smelter in the world. Pyrite and chalcopyrite ore have been intensively smelted for Cu. However, unusually for smelters and mines of a similar size, the elevated trace element concentrations in soils were found to be restricted to the immediate vicinity of the mines and smelters, being found up to a maximum of 2 km from the mines and smelters at Tharsis, Riotinto and Huelva. Trace element partitioning (over 2/3 of trace elements found in the residual immobile fraction of soils at Tharsis) and soil particles examination by SEM-EDX showed that trace elements were not adsorbed onto soil particles, but were included within the matrix of large trace element-rich Fe silicate slag particles (i.e. 1 mm o at least 1 wt.% As, Cu and Zn, and 2 wt.% Pb). Slag particle large size (1 mm o) was found to control the geographically restricted trace element distribution in soils at Tharsis, Riotinto and Huelva, since large heavy particles could not have been transported long distances. Distribution and partitioning indicated that impacts to the environment as a result of mining and smelting should remain minimal in the region.

  9. Influence of citric acid as chemical modifier for lead determination in dietary calcium supplement samples by graphite furnace atomic absorption spectrometry

    International Nuclear Information System (INIS)

    Cezar Paz de Mattos, Julio; Medeiros Nunes, Adriane; Figueiredo Martins, Ayrton; Luiz Dressler, Valderi; Marlon de Moraes Flores, Erico

    2005-01-01

    Citric acid was used as a chemical modifier for Pb determination by graphite furnace atomic absorption spectrometry in dietary supplement samples (calcium carbonate, dolomite and oyster shell samples) and its efficiency was compared to the use of palladium. Pyrolysis and atomization curves were established without use of chemical modifier, with the addition of 20, 100 and 200 μg of citric acid, and with 3 μg of palladium. The citric acid modifier made possible the interference-free Pb determination in the presence of high concentrations of Ca and Mg nitrates. Acid sample digestion involving closed vessels (microwave-assisted and conventional heating) and acid attack using polypropylene vessels at room temperature were compared. All digestion procedures presented similar results for calcium carbonate and dolomite samples. However, for oyster shell samples accurate results were obtained only with the use of closed vessel systems. Analyte addition and matrix-matched standards were used for calibration. The characteristic mass for Pb using citric acid and palladium were 16 and 25 pg, respectively. The relative standard deviation (RSD) was always less than 5% when citric acid was used. The relative and absolute limits of detection were 0.02 μg g -1 and 8 pg with citric acid and 0.1 μg g -1 and 44 pg with the Pd modifier, respectively (n = 10, 3σ). The recovery of Pb in spiked calcium supplement samples (10 μg l -1 ) was between 98% and 105%. With the use of 100 μg of citric acid as chemical modifier, problems such as high background absorption and high RSD values were minimized in comparison to the addition of 3 μg of palladium

  10. Competitive adsorption of copper(II), cadmium(II), lead(II) and zinc(II) onto basic oxygen furnace slag

    International Nuclear Information System (INIS)

    Xue Yongjie; Hou Haobo; Zhu Shujing

    2009-01-01

    Polluted and contaminated water can often contain more than one heavy metal species. It is possible that the behavior of a particular metal species in a solution system will be affected by the presence of other metals. In this study, we have investigated the adsorption of Cd(II), Cu(II), Pb(II), and Zn(II) onto basic oxygen furnace slag (BOF slag) in single- and multi-element solution systems as a function of pH and concentration, in a background solution of 0.01 M NaNO 3 . In adsorption edge experiments, the pH was varied from 2.0 to 13.0 with total metal concentration 0.84 mM in the single element system and 0.21 mM each of Cd(II), Cu(II), Pb(II), and Zn(II) in the multi-element system. The value of pH 50 (the pH at which 50% adsorption occurs) was found to follow the sequence Zn > Cu > Pb > Cd in single-element systems, but Pb > Cu > Zn > Cd in the multi-element system. Adsorption isotherms at pH 6.0 in the multi-element systems showed that there is competition among various metals for adsorption sites on BOF slag. The adsorption and potentiometric titrations data for various slag-metal systems were modeled using an extended constant-capacitance surface complexation model that assumed an ion-exchange process below pH 6.5 and the formation of inner-sphere surface complexes at higher pH. Inner-sphere complexation was more dominant for the Cu(II), Pb(II) and Zn(II) systems

  11. Competitive adsorption of copper(II), cadmium(II), lead(II) and zinc(II) onto basic oxygen furnace slag

    Energy Technology Data Exchange (ETDEWEB)

    Xue Yongjie [School of Resource and Environment Science, Wuhan University, Hubei, Wuhan (China); Wuhan Kaidi Electric Power Environmental Protection Co. Ltd., Hubei, Wuhan (China)], E-mail: xueyj@mail.whut.edu.cn; Hou Haobo; Zhu Shujing [School of Resource and Environment Science, Wuhan University, Hubei, Wuhan (China)

    2009-02-15

    Polluted and contaminated water can often contain more than one heavy metal species. It is possible that the behavior of a particular metal species in a solution system will be affected by the presence of other metals. In this study, we have investigated the adsorption of Cd(II), Cu(II), Pb(II), and Zn(II) onto basic oxygen furnace slag (BOF slag) in single- and multi-element solution systems as a function of pH and concentration, in a background solution of 0.01 M NaNO{sub 3}. In adsorption edge experiments, the pH was varied from 2.0 to 13.0 with total metal concentration 0.84 mM in the single element system and 0.21 mM each of Cd(II), Cu(II), Pb(II), and Zn(II) in the multi-element system. The value of pH{sub 50} (the pH at which 50% adsorption occurs) was found to follow the sequence Zn > Cu > Pb > Cd in single-element systems, but Pb > Cu > Zn > Cd in the multi-element system. Adsorption isotherms at pH 6.0 in the multi-element systems showed that there is competition among various metals for adsorption sites on BOF slag. The adsorption and potentiometric titrations data for various slag-metal systems were modeled using an extended constant-capacitance surface complexation model that assumed an ion-exchange process below pH 6.5 and the formation of inner-sphere surface complexes at higher pH. Inner-sphere complexation was more dominant for the Cu(II), Pb(II) and Zn(II) systems.

  12. Competitive adsorption of copper(II), cadmium(II), lead(II) and zinc(II) onto basic oxygen furnace slag.

    Science.gov (United States)

    Xue, Yongjie; Hou, Haobo; Zhu, Shujing

    2009-02-15

    Polluted and contaminated water can often contain more than one heavy metal species. It is possible that the behavior of a particular metal species in a solution system will be affected by the presence of other metals. In this study, we have investigated the adsorption of Cd(II), Cu(II), Pb(II), and Zn(II) onto basic oxygen furnace slag (BOF slag) in single- and multi-element solution systems as a function of pH and concentration, in a background solution of 0.01M NaNO(3). In adsorption edge experiments, the pH was varied from 2.0 to 13.0 with total metal concentration 0.84mM in the single element system and 0.21mM each of Cd(II), Cu(II), Pb(II), and Zn(II) in the multi-element system. The value of pH(50) (the pH at which 50% adsorption occurs) was found to follow the sequence Zn>Cu>Pb>Cd in single-element systems, but Pb>Cu>Zn>Cd in the multi-element system. Adsorption isotherms at pH 6.0 in the multi-element systems showed that there is competition among various metals for adsorption sites on BOF slag. The adsorption and potentiometric titrations data for various slag-metal systems were modeled using an extended constant-capacitance surface complexation model that assumed an ion-exchange process below pH 6.5 and the formation of inner-sphere surface complexes at higher pH. Inner-sphere complexation was more dominant for the Cu(II), Pb(II) and Zn(II) systems.

  13. Effect of smelt aluminium on mechanical properties of steels

    International Nuclear Information System (INIS)

    Ryabov, V.R.; Dykhno, I.S.; Deev, G.F.; Karikh, V.V.

    1987-01-01

    Effect of smelt aluminium on mechanical properties of armco-iron and 12 Kh18N10T steel is studied. It is stated that in smelt aluminium and aluminium alloy contact with armco-iron the sample ductility is decreased. Corrosion effect of smelt alluminium on (18Kh15N5AM3) steel in the form of reinforced wire in aluminium-steel KAS-1A composite material is investigted. It is stated in experiment that during smelt alluminium-steel contact interaction of heterogeneous phases takes place

  14. Study on solid phase extraction and graphite furnace atomic absorption spectrometry for the determination of nickel, silver, cobalt, copper, cadmium and lead with MCI GEL CHP 20Y as sorbent

    International Nuclear Information System (INIS)

    Yang Guangyu; Fen Weibo; Lei Chun; Xiao Weilie; Sun Handong

    2009-01-01

    A solid phase extraction and graphite furnace atomic absorption spectrometry (GFAAS) for the determination of nickel, silver, cobalt, copper, cadmium and lead with MCI GEL CHP 20Y as sorbent was studied. Trace amounts of chromium, nickel, silver, cobalt, copper, cadmium and lead were reacted with 2-(2-quinolinil-azo)-4-methyl-1,3-dihydroxidobenzene (QAMDHB) followed by adsorption onto MCI GEL CHP 20Y solid phase extraction column, and 1.0 mol L -1 HNO 3 was used as eluent. The metal ions in 300 mL solution can be concentrated to 1.0 mL, representing an enrichment factor of 300 was achieved. The recoveries of analytes at pH 8.0 with 1.0 g of resin were greater than 95% without interference from alkaline, earth alkaline and some metal ions. When detected with graphite furnace atomic absorption spectrometry, the detection limits in the original samples were 1.4 ng L -1 for Cr(III), 1.0 ng L -1 for Ni(II), 0.85 ng L -1 for Ag(I), 1.2 ng L -1 for Co(II), 1.0 ng L -1 for Cu(II), 1.2 ng L -1 for Cd(II) and 1.3 ng L -1 for Pb(II). The validation of the procedure was performed by the analysis of the certified standard reference materials, and the presented procedure was applied to the determination of analytes in biological, water and soil samples with good results (recoveries range from 89 to 104%, and R.S.D.% lower than 3.2%. The results agreed with the standard value or reference method)

  15. Positive synergistic effect of the reuse and the treatment of hazardous waste on pyrometallurgical process of lead recovery from waste lead-acid batteries

    Directory of Open Access Journals (Sweden)

    Marija Štulović

    2014-09-01

    Full Text Available Modification and optimization of the pyrometallurgical process of lead recovering from the waste lead-acid batteries have been studied in this paper. The aim of this research is to develop a cleaner production in the field of the secondary lead metallurgy. Lead smelting process with the addition of flux (sodium(I-carbonate and reducing agents (coke, iron has been followed. The modified smelting process with the addition of hazardous waste (activated carbon as alternative reducing agents has shown positive results on the quality of the secondary lead, the generated slag and the process gases. Filtration efficiency of the gases, the return of baghouse dust to the process and use of oxygen burners have positive effect on the environment protection and energy efficiency. Optimization of the recycling process has been based on the properties of the slag. Stabilization of slag is proposed in the furnace with addition of waste dust from the recycling of cathode ray tube (CRT monitors. Phosphorus compounds from dust reduce leachability of toxic elements from the generated slag. Reduction the slag amount and its hazardous character through the elimination of migratory heavy metals and valorization of useful components have been proposed in the patented innovative device - cylindrical rotating washer/separator.

  16. Calculations in furnace technology

    CERN Document Server

    Davies, Clive; Hopkins, DW; Owen, WS

    2013-01-01

    Calculations in Furnace Technology presents the theoretical and practical aspects of furnace technology. This book provides information pertinent to the development, application, and efficiency of furnace technology. Organized into eight chapters, this book begins with an overview of the exothermic reactions that occur when carbon, hydrogen, and sulfur are burned to release the energy available in the fuel. This text then evaluates the efficiencies to measure the quantity of fuel used, of flue gases leaving the plant, of air entering, and the heat lost to the surroundings. Other chapters consi

  17. Research On Technology Of Making Rare Earth Alloy Having Rare Earth Content ≽30% From Ore (≽40% REO) Using Aluminum Thermal Technology In Arc Furnace

    International Nuclear Information System (INIS)

    Ngo Xuan Hung; Ngo Trong Hiep; Tran Duy Hai; Nguyen Huu Phuc

    2014-01-01

    Arc furnace was used to smelt materials consisting of rare earth ore having rare earth content of ≽40% REO, aluminum as the reducing agent and additives. Rare earth alloy was obtained with rare earth metal content of more than 30%. (author)

  18. Battery lead recycling and environmental pollution hazards

    Energy Technology Data Exchange (ETDEWEB)

    Collivignarelli, C; Urbini, G; Riganti, V

    1986-01-01

    In Italy, lead recycling from discarded electric storage batteries has been developing on an industrial scale, with a yield of approximately 98% and a saving of 37% on lead imports. Moreover, battery plastic coverings can also be profitably recycled. However, the recovery industry has proved to be very polluting, as shown by the recent example of a factory sited in a vast agricultural area south of Milan, Italy. Lead in the atmosphere affects workers exposed to lead concentrations above A.C.G.I.H. standards while lead in wastewaters and fumes from smelting furnaces is the cause of environmental pollution. In particular, pollution over large tracts of cultivated lands surrounding such factories is shown by the considerable quantity of lead in forage which is harmful to cattle fed on it. Tests on dead oxen have revealed lead concentrations in kidneys and liver ranging from 9.1 to 17.4 mg/kg and 6 to 7 mg/kg respectively. Quantities exceeding safety limits have been found also in cattle blood and milk, with maximum values of 51 ..mu..g/100 ml and 0.072 mg/1 respectively. These results prove the need for extremely efficient control systems in this particular recovery industry. (author).

  19. Yunnan Smelting Group Examines an Aluminum Project for Possible Investment

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    <正>Tian Yong,General Manager of Yunnan Smelt- ing Group,has gone to Zha gai NuoEr in Heilongjiang Province with a study group to conduct a full careful examination on the feasi- bility of the investment in the aluminum pro- ject.Yunnan Smelting Group is a large-scale

  20. Synthesis of cobalt alloy through smelting method and its characterization as prosthesis bone implant

    International Nuclear Information System (INIS)

    Aminatun,; Putri, N.S Efinda; Indriani, Arista; Himawati, Umi; Hikmawati, Dyah; Suhariningsih

    2014-01-01

    Cobalt-based alloys are widely used as total hip and knee replacements because of their excellent properties, such as corrosion resistance, fatigue strength and biocompatibility. In this work, cobalt alloys with variation of Cr (28.5; 30; 31.5; 33, and 34.5% wt) have been synthesized by smelting method began with the process of compaction, followed by smelting process using Tri Arc Melting Furnace at 200A. Continued by homogenization process at recrystallization temperature (1250° C) for 3 hours to allow the atoms diffuses and transform into γ phase. The next process is rolling process which is accompanied by heating at 1200° C for ± 15 minutes and followed by quenching. This process is repeated until the obtained thickness of ± 1 mm. The evaluated material properties included microstructure, surface morphology, and hardness value. It was shown that microstructure of cobalt alloys with variation of Cr is dominant by γ phase, thus making the entire cobalt alloys have high hardness. It was also shown from the surface morphology of entire cobalt alloys sample indicated the whole process of synthesis that had good solubility were at flat surface area. Hardness value test showed all of cobalt alloys sample had high hardness, just variation of 33% Cr be in the range of ASTMF75, it were 345,24 VHN which is potential to be applied as an implant prosthesis

  1. [The electric furnace of Henri Moissan at one hundred years: connection with the electric furnace, the solar furnace, the plasma furnace?].

    Science.gov (United States)

    Royère, C

    1999-03-01

    The trace of Henri Moissan's pioneer work 100 years ago is clearly evidenced by an overview of achievements in high temperature devices; 1987: "Le four électrique" by Henri Moissan; 1948-1952: "High temperature heating in a cavity rotary kiln using focusing of solar radiation" by Félix Trombe; 1962: "The cavity rotary kiln using focused solar radiation jointly with a plasma gun" by Marc Foëx; 1970: "The rotary kiln with two plasma guns and arc transfer" by Marc Foëx; 1984: "The plasma furnace" by Electricité de France (EDF) at Renardières; 1997: "The plasma furnace" by the Atomic Energy Center (CEA) at Cadarache, the VULCANO program. The first part of this contribution is devoted to Henri Moissan. Re-reading his early book on the electric furnace, especially the first chapter and the sections on silica, carbon vapor and experiments performed in casting molten metal--the conclusions are outstanding--provides modern readers with an amazing insight into future developments. The last two parts are devoted to Félix Trombe and Marc Foëx, tracing the evolution of high temperature cavity processus leading to the solar furnace and the present day plasma furnace at the CEA. Focus is placed on research conducted by the French National Center for Scientific Research (CNRS) with the solar and plasma furnaces at Odeillo. The relationships with Henri Moissan's early work are amazing, offering a well deserved homage to this pioneer researcher.

  2. Smelting Associated with the Advanced Spent Fuel Conditioning Process

    International Nuclear Information System (INIS)

    Hur, J-M.; Jeong, M-S.; Lee, W-K.; Cho, S-H.; Seo, C-S.; Park, S-W.

    2004-01-01

    The smelting process associated with the advanced spent fuel conditioning process (ACP) of Korea Atomic Energy Research Institute was studied by using surrogate materials. Considering the vaporization behaviors of input materials, the operation procedure of smelting was set up as (1) removal of residual salts, (2) melting of metal powder, and (3) removal of dross from a metal ingot. The behaviors of porous MgO crucible during smelting were tested and the chemical stability of MgO in the salt-being atmosphere was confirmed

  3. Steam generators and furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Swoboda, E

    1978-04-01

    The documents published in 1977 in the field of steam generators for conventional thermal power plants are classified according to the following subjects: power industry and number of power plants, planning and operation, design and construction, furnaces, environmental effects, dirt accumulation and corrosion, conservation and scouring, control and automation, fundamental research, and materials.

  4. Ecotoxicology: Lead

    Science.gov (United States)

    Scheuhammer, A.M.; Beyer, W.N.; Schmitt, C.J.; Jorgensen, Sven Erik; Fath, Brian D.

    2008-01-01

    Lead (Pb) is a naturally occurring metallic element; trace concentrations are found in all environmental media and in all living things. However, certain human activities, especially base metal mining and smelting; combustion of leaded gasoline; the use of Pb in hunting, target shooting, and recreational angling; the use of Pb-based paints; and the uncontrolled disposal of Pb-containing products such as old vehicle batteries and electronic devices have resulted in increased environmental levels of Pb, and have created risks for Pb exposure and toxicity in invertebrates, fish, and wildlife in some ecosystems.

  5. Toxic metal levels in children residing in a smelting craft village in Vietnam: a pilot biomonitoring study.

    Science.gov (United States)

    Sanders, Alison P; Miller, Sloane K; Nguyen, Viet; Kotch, Jonathan B; Fry, Rebecca C

    2014-02-04

    In Vietnam, environmental pollution caused by small-scale domestic smelting of automobile batteries into lead ingot is a growing concern. The village of Nghia Lo is a smelting craft village located roughly 25 km southeast of Hanoi in the Red River Delta. Despite the concern of toxic metal exposure in the village, biomonitoring among susceptible populations, such as children, has not been previously conducted. The aim of this study was to determine the body burden of toxic metals in children residing in a smelting craft village. Twenty children from Nghia Lo, Vietnam, ages 18 months to four years were selected for capillary whole blood and toenail biomonitoring. Whole blood lead levels (BLLs) were measured using a portable lead analyzer, and toenail levels of arsenic, cadmium, chromium, lead, manganese, and mercury were analyzed with inductively coupled plasma-mass spectrometry. The findings show that all of the 20 children had detectable BLLs, and every child had levels that exceeded the Centers for Disease Control and Prevention guideline level of 5 μg/dL. Eighty percent of tested subjects had BLLs higher than 10 μg/dL. Five children (25%) had BLLs greater than 45 μg/dL, the level of recommended medical intervention. In addition to blood lead, all of the children had detectable levels of arsenic, cadmium, chromium, lead, manganese, and mercury in toenail samples. Notably, average toenail lead, manganese, and mercury levels were 157 μg/g, 7.41 μg/g, and 2.63 μg/g respectively, well above levels previously reported in children. Significant Spearman's rank correlations showed that there were relationships between blood and toenail lead levels (r = 0.65, p craft villages in Vietnam are co-exposed to toxic metals. There is an urgent need for mitigation to control metal exposure related to domestic smelting.

  6. Thermodynamic Analysis of Oxygen-Enriched Direct Smelting of Jamesonite Concentrate

    Science.gov (United States)

    Zhang, Zhong-Tang; Dai, Xi; Zhang, Wen-Hai

    2017-12-01

    Thermodynamic analysis of oxygen-enriched direct smelting of jamesonite concentrate is reported in this article. First, the occurrence state of lead, antimony and other metallic elements in the smelting process was investigated theoretically. Then, the verification test was carried out. The results indicate that lead and antimony mainly exist in the alloy in the form of metallic lead and metallic antimony. Simultaneously, lead and antimony were also oxidized into the slag in the form of lead-antimony oxide. Iron and copper could be oxidized into the slag in the form of oxides in addition to combining with antimony in the alloy, while zinc was mainly oxidized into the slag in the form of zinc oxide. The verification test indicates that the main phases in the alloy contain metallic lead, metallic antimony and a small amount of Cu2Sb, FeSb2 intermetallic compounds, and the slag is mainly composed of kirschsteinite, fayalite and zinc oxide, in agreement with the thermodynamic analysis.

  7. The recovery of Zn and Pb and the manufacture of lightweight bricks from zinc smelting slag and clay.

    Science.gov (United States)

    Hu, Huiping; Deng, Qiufeng; Li, Chao; Xie, Yue; Dong, Zeqin; Zhang, Wei

    2014-04-30

    Novel lightweight bricks have been produced by sintering mixes of zinc smelting slag and clay. A two-stage sintered process has been proposed to recovery of Zn and Pb and reutilization of the zinc smelting slag. In the first stage of the process, called reduction and volatilization procedure, zinc and lead were reduced by the carbon contained in the zinc smelting slag and volatilized into the dust, and the dust can be used as a secondary zinc resource. In the second stage of the process, called oxidation sintering procedure, a lightweight brick was produced. Samples containing up to 60 wt.% zinc smelting slag and 40 wt.% kaolin clay were reduced at 1050°C for 6h, and then sintered at 1050°C for 4h. The recoveries of Zn and Pb from the brick are 94.5 ± 0.6% and 97.6 ± 0.2%, respectively. Low bulk density (1.42 g cm(-3)) and relatively high compressive strength (2 2MPa) sintered bricks were produced, and the leaching toxicity of the sintered bricks was below the regulatory thresholds of Chinese National Standards. Copyright © 2014 Elsevier B.V. All rights reserved.

  8. Influence of glass furnace operational conditions on the evaporation from soda-lime and borosilicate glass melts.

    NARCIS (Netherlands)

    Beerkens, R.G.C.

    2000-01-01

    The evaporation of sodium and boron species from the melts in industrial glass furnaces leads to emissions of particulates (dust) and to furnace atmospheres containing reactive evaporation products. These reactive species, especially alkali vapors, can react with the superstructure refractories

  9. Environmental impact of early Basque mining and smelting recorded in a high ash minerogenic peat deposit

    International Nuclear Information System (INIS)

    Monna, F.; Galop, D.; Carozza, L.; Tual, M.; Beyrie, A.; Marembert, F.; Chateau, C.; Dominik, J.; Grousset, F.E.

    2004-01-01

    More than four metres of core, covering almost 5000 years of deposition, were collected in a high ash minerogenic peat deposit located in the High Aldudes valley (Basque country), an area well known for its mineral abundance, exploited from Roman Times at least. Although minerogenic peatlands are not generally considered as the best archives to reconstruct past atmospheric metal deposition history, lead isotopic geochemistry demonstrates the integrity of the Pb record at least within the three upper meters; that is to say over the last four millennia. Zn, Cd and Cu may have been widely redistributed either by biological cycling, advective groundwater movements, or diffusional processes. Anthropogenic lead input phases are clearly pinpointed by positive shifts in Pb/Sc ratios with concomitant sharp drops in 206 Pb/ 207 Pb ratios. They are often accompanied by significant declines in tree taxa, interpreted as increasing demand for wood to supply energy for local mining and/or metallurgical operations. Periods of mining and/or smelting activity are identified during Antiquity and Modern Times, and are also confirmed by textual and field evidence. Inputs from the Rio Tinto (Southern Spain), often invoked as a major lead contributor to the European atmosphere during Roman Times, were not detected here. This remote source was probably masked by local inputs. Other mining and/or smelting phases, only suspected by archaeologists, are here identified as early as the Bronze Age. Although the durations of these phases are possibly overestimated because of detrital inputs consequent to the release of lead from polluted soils over a long period of time after major pollutant inputs, the periods at which pollution peaks occur are in good agreement with archaeological knowledge and palaeo-botanical data. The combination of geochemical and palaeo-botanical techniques with field archaeology, therefore provides a powerful tool in studying the interaction of early human societies with

  10. Improved Casting Furnace Conceptual Design

    Energy Technology Data Exchange (ETDEWEB)

    Fielding, Randall Sidney [Idaho National Lab. (INL), Idaho Falls, ID (United States); Tolman, David Donald [Idaho National Lab. (INL), Idaho Falls, ID (United States)

    2017-02-01

    In an attempt to ensure more consistent casting results and remove some schedule variance associated with casting, an improved casting furnace concept has been developed. The improved furnace uses the existing arc melter hardware and glovebox utilities. The furnace concept was designed around physical and operational requirements such as; a charge sized of less than 30 grams, high heating rates and minimal additional footprint. The conceptual model is shown in the report as well as a summary of how the requirements were met.

  11. Effect of electropolishing on vacuum furnace design

    Directory of Open Access Journals (Sweden)

    Sutanwi Lahiri

    2015-03-01

    Full Text Available The use of thermal shields of materials having low emissivity in vacuum furnaces is well-known. However, the surface condition of the heat shields is one of the most important factors governing their efficiency as radiation resistances. The emissivity of the thermal shields dictates the power rating of the heaters in furnace design. The unpolished materials used in the heater tests showed poor performance leading to loss of a signi­ficant percentage of the input power. The present work deals with the refur­bishment of the radiation heat shields used in a furnace for heating graphite structure. The effect of refurbishment of the heat shields by the buffing and subsequently electro­polishing was found to improve the performance of the shields as heat reflectors. The com­position of the electrolyte was chosen in such a way that the large shields of Mo, Inconel and SS can be polished using the same reagents in different ratios. The present work deals with the development of a standard electropolishing procedure for large metallic sheets and subsequently qualifying them by roughness and emissivity measure­ments. The improvement noted in the shielding efficiency of the furnace in the subsequent runs is also discussed here.

  12. Diet, Prey Selection, and Body Condition of Age-0 Delta Smelt, Hypomesus transpacificus, in the Upper San Francisco Estuary

    Directory of Open Access Journals (Sweden)

    Steven B. Slater

    2014-09-01

    Full Text Available Steven B. Slater and Randall D. Baxterdoi: http://dx.doi.org/10.15447/sfews.2014v12iss3art1The Delta Smelt, an endangered fish, has suffered a long-term decline in abundance, believed to result from, in part, to changes in the pelagic food web of the upper San Francisco Estuary. To investigate the current role of food as a factor in Delta Smelt well-being, we developed reference criteria for gut fullness and body condition based on allometric growth. We then examined monthly diet, prey selectivity, and gut fullness of larvae and juvenile Delta Smelt collected April through September in 2005 and 2006 for evidence of feeding difficulties leading to reduced body condition. Calanoid copepods Eurytemora affinis and Pseudodiaptomus forbesi remained major food items during spring and from early summer through fall, respectively. Other much larger copepods and macroinvertebrates contributed in lesser numbers to the diet of older juvenile fish from mid-summer through fall. In fall, juvenile Delta Smelt periodically relied heavily on very small prey and prey potentially associated with demersal habitat, suggesting typical pelagic food items were in short supply. We found a strong positive selection for E. affinis and P. forbesi, neutral to negative selection for evasive calanoid Sinocalanus doerrii, and neutral to negative selection for the small cyclopoid copepod Limnoithona tetraspina and copepod nauplii, which were consumed only when extremely numerous in the environment. Feeding incidence was significantly higher in 2006, but among successfully feeding fish we found no between year difference in gut fullness. However, we did detect differences in fullness across months in both years. We found no difference in body condition of Delta Smelt between years yet our sample sizes were low in September when Delta Smelt reverted to feeding on very small organisms and fullness declined, so the longer-term effect remains unknown. Our findings suggest that: Delta

  13. Polychlorinated dibenzo-p-dioxin and dibenzofuran and polychlorinated biphenyl emissions from different smelting stages in secondary copper metallurgy.

    Science.gov (United States)

    Hu, Jicheng; Zheng, Minghui; Nie, Zhiqiang; Liu, Wenbin; Liu, Guorui; Zhang, Bing; Xiao, Ke

    2013-01-01

    Secondary copper production has received much attention for its high emissions of polychlorinated dibenzo-p-dioxin and dibenzofuran (PCDD/F) reported in previous studies. These studies focused on the estimation of total PCDD/F and polychlorinated biphenyl (PCB) emissions from secondary copper smelters. However, large variations in PCDD/F and PCB emissions reported in these studies were not analyzed and discussed further. In this study, stack gas samples at different smelting stages (feeding-fusion, oxidation and deoxidization) were collected from four plants to investigate variations in PCDD/F and PCB emissions and characteristics during the secondary copper smelting process. The results indicate that PCDD/F emissions occur mainly at the feeding-fusion stage and these emissions contribute to 54-88% of the total emissions from the secondary copper smelting process. The variation in feed material and operating conditions at different smelting stages leads to the variation in PCDD/F emissions during the secondary copper smelting process. The total PCDD/F and PCB discharge (stack gas emission+fly ash discharge) is consistent with the copper scrap content in the raw material in the secondary copper smelters investigated. On a production basis of 1 ton copper, the total PCDD/F and dl-PCB discharge was 102, 24.8 and 5.88 μg TEQ t(-1) for the three plants that contained 100%, 30% and 0% copper scrap in their raw material feed, respectively. Copyright © 2012 Elsevier Ltd. All rights reserved.

  14. Uranium decontamination of common metals by smelting, a review (handbook)

    International Nuclear Information System (INIS)

    Mautz, E.W.; Briggs, G.G.; Shaw, W.E.; Cavendish, J.H.

    1975-01-01

    The published and unpublished literature relating to the smelting of common metals scrap contaminated with uranium-bearing compounds has been searched and reviewed. In general, standard smelting practice produces ingots having a low uranium content, particularly for ferrous, nickel, and copper metals or alloys. Aluminum recovered from uranium contaminated scrap shows some decontamination by smelting but the uranium content is not as low as for other metals. Due to the heterogeneous nature and origin of scrap metals contaminated with uranium, information is frequently missing as to the extent of the initial contamination and the degree of decontamination obtained. The uranium content of the final cast ingots is generally all that is available. Results are summarized below by the primary composition of the uranium contaminated scrap metal. (U.S.)

  15. Application of Zeeman graphite furnace atomic absorption spectrometry with high-frequency modulation polarization for the direct determination of aluminum, beryllium, cadmium, chromium, mercury, manganese, nickel, lead, and thallium in human blood.

    Science.gov (United States)

    Ivanenko, Natalya B; Solovyev, Nikolay D; Ivanenko, Anatoly A; Ganeev, Alexander A

    2012-10-01

    Determination of aluminum (Al), beryllium (Be), cadmium (Cd), chromium (Cr), mercury (Hg), manganese (Mn), nickel (Ni), lead (Pb), and thallium (Tl) concentrations in human blood using high-frequency modulation polarization Zeeman graphite furnace atomic absorption spectrometry (GFAAS) was performed. No sample digestion was used in the current study. Blood samples were diluted with deionized water or 0.1 % (m/v) Triton X-100 solution for Tl. Dilution factors ranged from 1/5 per volume for Be and Tl to 1/20 per volume for Cd and Pb. For Tl, Cd, and Hg, noble metals (gold, platinum, rhodium, etc.) were applied as surface modifiers. To mitigate chloride interference, 2 % (m/v) solution of NH(4)NO(3) was used as matrix modifier for Tl and Ni assessment. The use of Pd(NO(3))(2) as oxidative modifier was necessary for blood Hg and Tl measurement. Validation of the methods was performed by analyzing two-level reference material Seronorm. The precision of the designed methods as relative SD was between 4 and 12 % (middle of a dynamic range) depending on the element. For additional validation, spiked blood samples were analyzed. Limits of detection (LoDs, 3σ, n = 10) for undiluted blood samples were 2.0 μg L(-1) for Al, 0.08 μg L(-1) for Be, 0.10 μg L(-1) for Cd, 2.2 μg L(-1) for Cr, 7 μg L(-1) for Hg, 0.4 μg L(-1) for Mn, 2.3 μg L(-1) for Ni, 3.4 μg L(-1) for Pb, and 0.5 μg L(-1) for Tl. The LoDs achieved allowed determination of Al, Cd, Cr, Mn, Ni, and Pb at both toxic and background levels. Be, Hg, and Tl could be reliably measured at toxic levels only. The methods developed are used for clinical diagnostics and biological monitoring of work-related exposure.

  16. Preparation and Optimization of Vanadium Titanomagnetite Carbon Composite Hot Briquette: A New Type of Blast Furnace Burden

    Science.gov (United States)

    Zhao, W.; Wang, H. T.; Liu, Z. G.; Chu, M. S.; Ying, Z. W.; Tang, J.

    2017-10-01

    A new type of blast furnace burden, named VTM-CCB (vanadium titanomagnetite carbon composite hot briquette), is proposed and optimized in this paper. The preparation process of VTM-CCB includes two components, hot briquetting and heat treatment. The hot-briquetting and heat-treatment parameters are systematically optimized based on the Taguchi method and single-factor experiment. The optimized preparation parameters of VTM-CCB include a hot-briquetting temperature of 300°C, a coal particle size of coal-added ratio of 28.52%, a heat-treatment temperature of 500°C and a heat-treatment time of 3 h. The compressive strength of VTM-CCB, based on the optimized parameters, reaches 2450 N, which meets the requirement of blast furnace ironmaking. These integrated parameters provide a theoretical basis for the production and application of a blast furnace smelting VTM-CCB.

  17. Glass: Rotary Electric Glass Furnace

    Energy Technology Data Exchange (ETDEWEB)

    Recca, L.

    1999-01-29

    Compared to conventional gas-fired furnaces, the new rotary electric furnace will increase energy efficiency while significantly reducing air emissions, product turnaround time, and labor costs. As this informative new fact sheet explains, the thousand different types of glass optical blanks produced for the photonics industry are used for lasers, telescopes, cameras, lights, and many other products.

  18. 31 CFR 101.5 - Payment of smelting costs.

    Science.gov (United States)

    2010-07-01

    ... FORFEITURE OF COUNTERFEIT GOLD COINS § 101.5 Payment of smelting costs. The petitioner shall be required to pay all reasonable costs incurred in extracting the bullion from the counterfeit coins, as shall be determined by the Assistant Secretary. Payment must be made prior to the return of the gold bullion to the...

  19. Antimony smelting process generating solid wastes and dust: characterization and leaching behaviors.

    Science.gov (United States)

    Guo, Xuejun; Wang, Kunpeng; He, Mengchang; Liu, Ziwei; Yang, Hailin; Li, Sisi

    2014-07-01

    A large amount of solid waste has been produced by the antimony smelting process in the "World Capital of Antimony", Xikuangshan area in China. This study comprehensively investigated the physical and chemical characteristics of the various solid wastes, as well as the leaching behavior of the solid wastes, which included water-quenched slag, arsenic-alkali residue, desulfurized slag and blast furnace dust. These four types of waste were enriched in a variety of heavy metals and metalloids and more specifically with As and Sb levels up to 8.6 × 10⁴ and 3.16×10⁵ mg/kg, respectively, in arsenic-alkali residue. For desulfurized slag and water-quenched slag, the leaching concentration of Sb significantly exceeded the acceptable limits during the leaching tests using the toxicity characteristic leaching procedure and the synthetic precipitation leaching procedure. In addition, As leaching in arsenic-alkali residue was extraordinarily hazardous, being three orders of magnitude higher than the regulatory level of As. According to the results of the extraction tests, all the tested wastes were classified as hazardous waste. Copyright © 2014. Published by Elsevier B.V.

  20. Questions about the reliability of recovery boilers of steel smelting units

    Energy Technology Data Exchange (ETDEWEB)

    Sazykin, Yu K; Mukhametzyanov, N K

    1979-01-01

    Because the main reason for failure of recovery boilers is contamination of the heating surfaces, the operational conditions of individual elements of boiler units, equipped with vibrational and pulsed cleaning are analyzed and the reliability of the cleaning systems in use today is evaluated. The recovery boilers from open hearth furnaces and two bath steel smelting units from the Magnitogorsk Metallurgic Combine were selected as the subjects of the study. It is established that the boiler heating surface cleaning system has a quite large number of failures. The vibrational cleaning readiness factor is rated at 0.9323 and that of the pulsed cleaning system, 0.9698. For the KU-100 recovery boilers with a mean productivity of 18-20 t/h, the losses caused by failures during operation with vibration and pulsed cleaning were 3,200 and 1,700 rubles per year, respectively. With reconstruction of the boilers, which is associated with an increase in their reliability, the vibration cleaning of the heating surface was replaced by pulsed cleaning.

  1. Leaching assessment of road materials containing primary lead and zinc slags.

    Science.gov (United States)

    Barna, R; Moszkowicz, P; Gervais, C

    2004-01-01

    Characterisation of the leaching behaviour of waste-containing materials is a crucial step in the environmental assessment for reuse scenarios. In our research we applied the multi-step European methodology ENV 12-920 to the leaching assessment of road materials containing metallurgical slag. A Zn slag from an imperial smelting furnace (ISF) and a Pb slag from a lead blast furnace (LBF) are investigated. The two slags contain up to 11.2 wt% of lead and 3.5 wt% of zinc and were introduced as a partial substitute for sand in two road materials, namely sand-cement and sand-bitumen. At the laboratory scale, a leaching assessment was performed first through batch equilibrium leaching tests. Second, the release rate of the contaminants was evaluated using saturated leaching tests on monolithic material. Third, laboratory tests were conducted on monolithic samples under intermittent wetting conditions. Pilot-scale tests were conducted for field testing of intermittent wetting conditions. The results show that the release of Pb and Zn from the materials in a saturated scenario was controlled by the pH of the leachates. For the intermittent wetting conditions, an additional factor, blocking of the pores by precipitation during the drying phase is proposed. Pilot-scale leaching behaviour only partially matched with the laboratory-scale test results: new mass transfer mechanisms and adapted laboratory leaching tests are discussed.

  2. Fossil fuel furnace reactor

    Science.gov (United States)

    Parkinson, William J.

    1987-01-01

    A fossil fuel furnace reactor is provided for simulating a continuous processing plant with a batch reactor. An internal reaction vessel contains a batch of shale oil, with the vessel having a relatively thin wall thickness for a heat transfer rate effective to simulate a process temperature history in the selected continuous processing plant. A heater jacket is disposed about the reactor vessel and defines a number of independent controllable temperature zones axially spaced along the reaction vessel. Each temperature zone can be energized to simulate a time-temperature history of process material through the continuous plant. A pressure vessel contains both the heater jacket and the reaction vessel at an operating pressure functionally selected to simulate the continuous processing plant. The process yield from the oil shale may be used as feedback information to software simulating operation of the continuous plant to provide operating parameters, i.e., temperature profiles, ambient atmosphere, operating pressure, material feed rates, etc., for simulation in the batch reactor.

  3. Furnace for treating bituminous material

    Energy Technology Data Exchange (ETDEWEB)

    Klotzer, M

    1922-04-28

    A furnace with saw-teeth-like profiled hearth, which by means of a kind of shaking slide executes a backward and forward motion, for carrying out the process according to Patent 422,391. It is characterized in that the stroke of the hearth moving in the furnace is smaller than the length of the profile tooth and the height of the feed is held less than the tooth height.

  4. Automated information system for analysis and prediction of production situations in blast furnace plant

    Science.gov (United States)

    Lavrov, V. V.; Spirin, N. A.

    2016-09-01

    Advances in modern science and technology are inherently connected with the development, implementation, and widespread use of computer systems based on mathematical modeling. Algorithms and computer systems are gaining practical significance solving a range of process tasks in metallurgy of MES-level (Manufacturing Execution Systems - systems controlling industrial process) of modern automated information systems at the largest iron and steel enterprises in Russia. This fact determines the necessity to develop information-modeling systems based on mathematical models that will take into account the physics of the process, the basics of heat and mass exchange, the laws of energy conservation, and also the peculiarities of the impact of technological and standard characteristics of raw materials on the manufacturing process data. Special attention in this set of operations for metallurgic production is devoted to blast-furnace production, as it consumes the greatest amount of energy, up to 50% of the fuel used in ferrous metallurgy. The paper deals with the requirements, structure and architecture of BF Process Engineer's Automated Workstation (AWS), a computer decision support system of MES Level implemented in the ICS of the Blast Furnace Plant at Magnitogorsk Iron and Steel Works. It presents a brief description of main model subsystems as well as assumptions made in the process of mathematical modelling. Application of the developed system allows the engineering and process staff to analyze online production situations in the blast furnace plant, to solve a number of process tasks related to control of heat, gas dynamics and slag conditions of blast-furnace smelting as well as to calculate the optimal composition of blast-furnace slag, which eventually results in increasing technical and economic performance of blast-furnace production.

  5. Trace elements in rainwater and dry deposition around a smelting complex

    Energy Technology Data Exchange (ETDEWEB)

    Beavington, F

    1977-06-01

    A number of plastic raingauges were set up at various distances around a smelting complex (copper smelter and steelworks) in Wollongong, Australia, to determine the pattern of total atmospheric deposition (rainwater and dry deposition) of copper, zinc, lead, cadmium, iron and manganese. At the site nearest the smelter, total deposition of these metals (6N HCl soluble) in kg/ha over a period of twelve months was 30.7 copper, 8.4 zinc, 4.7 lead, 0.19 cadmium, 42.6 iron and 1.5 manganese. These levels were considerably higher than at a distant rural site where background levels were similar to those reported for the United Kingdom. The pattern of deposition of metals over Wollongong accords with levels of metals previously reported in surface soil, herbage and leaf vegetables.

  6. Design requirements for a metal-smelting facility

    International Nuclear Information System (INIS)

    Williams, L.C.; Mack, J.E.

    1982-01-01

    Functional requirements for the smelting of metal scrap contaminated with low-enriched uranium in a Metal Smelting Faclity (MSF) have been determined. The process will be designed to smelt ferrous metal scrap that has accumulated at the Oak Ridge Gaseous Diffusion Plant (ORGDP) into one-ton ingots at a rate of 40 ingots per day (10,000 tons/year). Total scrap inventories at the ORGDP are currently estimated at 28,000 tons. The diffusion plant scrap is primarily contaminated with 100 to 200 ppm U at an enrichment of 0.5 to 1.5% 235 U. The scrap is considered special nuclear material (SNM) and cannot be handled by commercial smelters without specific licensing. Slagging will be performed to remove contaminants from the metal and concentrate them in the slag. Process systems will include scrap handling, size reduction, preheating and charging, melting and slagging, ingot casting and storage, and fume exhaust. The MSF has been proposed for FY 1984 line item funding

  7. Mercury distribution characteristics in primary manganese smelting plants

    International Nuclear Information System (INIS)

    Back, Seung-Ki; Sung, Jin-Ho; Moon, Young-Hoon; Kim, Young-Hee; Seok, Kwang-Seol; Song, Geum-Ju; Seo, Yong-Chil

    2017-01-01

    The mercury (Hg) distribution characteristics were investigated in three primary manganese smelting plants in Korea for the assessment of anthropogenic Hg released. Input and output materials were sampled from each process, and Hg concentrations in the samples were analyzed. Among the input materials, the most mercury was found in the manganese ore (83.1–99.7%) and mercury was mainly released through fly ash or off gas, depending on the condition of off gas cleaning system. As off gas temperature decreases, proportion and concentration of emitted gaseous elemental mercury (Hg 0 ) in off gas decreases. Based on mass balance study from these three plants and national manganese production data, the total amount of mercury released from those Korean plants was estimated to 644 kg/yr. About half of it was emitted into the air while the rest was released to waste as fly ash. With the results of this investigation, national inventory for Hg emission and release could be updated for the response to Minamata Convention on Mercury. - Graphical abstract: 1. Lack of data on mercury (Hg) distribution in manganese smelters. 2. Mass distribution of Hg released from 3 plants (as normalized values) were made as follows by measurements. 3. Information of distribution of Hg in Manganese smelters would be used for emission in to air and releases to other streams for the nation and globe in UNEP mercury report. - Highlights: • The mass balance study by on-site measurement from primary manganese smelting plants was made at first time in the world. • Hg distribution and main input and release pathways of Hg from primary manganese smelting plants could be found as the first time. • Gas temperature in bag filter affects Hg behavior and speciation changes in APCDs. • National inventory of Hg emssion has been updated with new data. - Mercury distribution in manganese smelting plant was investigated as the first measurements at commercial plants in the world. National Hg release

  8. Development of vacuum brazing furnace

    International Nuclear Information System (INIS)

    Singh, Rajvir; Yedle, Kamlesh; Jain, A.K.

    2005-01-01

    In joining of components where welding process is not possible brazing processes are employed. Value added components, high quality RF systems, UHV components of high energy accelerators, carbide tools etc. are produced using different types of brazing methods. Furnace brazing under vacuum atmosphere is the most popular and well accepted method for production of the above mentioned components and systems. For carrying out vacuum brazing successfully it is essential to have a vacuum brazing furnace with latest features of modern vacuum brazing technology. A vacuum brazing furnace has been developed and installed for carrying out brazing of components of copper, stainless steel and components made of dissimilar metals/materials. The above furnace has been designed to accommodate jobs of 700mm diameter x 2000mm long sizes with job weight of 500kgs up to a maximum temperature of 1250 degC at a vacuum of 5 x 10 -5 Torr. Oil diffusion pumping system with a combination of rotary and mechanical booster pump have been employed for obtaining vacuum. Molybdenum heating elements, radiation shield of molybdenum and Stainless Steel Grade 304 have been used. The above furnace is computer controlled with manual over ride facility. PLC and Pentium PC are integrated together to maneuver steps of operation and safety interlocks of the system. Closed loop water supply provides cooling to the system. The installation of the above system is in final stage of completion and it will be ready for use in next few months time. This paper presents insights of design and fabrication of a modern vacuum brazing furnace and its sub-system. (author)

  9. Joint study on smelting reduction. ; Results of elementary study and future studies. Yoyu kangen kyodo kenkyu; Yoso kenkyu no seika to kongo no torikume

    Energy Technology Data Exchange (ETDEWEB)

    1991-03-01

    The paper outlines results of elementary study on the coal direct-use iron-making process and how to tackle with it in future. In the process coal and iron ores are used directly without prior treatments like coking and briquetting. The process is composed of three elements: smelting reducing furnace, preliminary reduction fluidized bed, gas reforming furnace. Making mathematical models as a means of study of the process, material balance and heat balance are calculated. Operational unit requirements are estimated, changing them in the range of 20-60% of the post combustion based on three fundamental processes each of which is composed of one or a combination of the three elements. The total cost is also trially calculated, estimating fixed cost including installation cost, etc. With no big differences in the iron-melting cost excluding by-products in each process, the cost may be reduced by 5-10% of that in the blast furnace process. The elementary study has continued almost satisfactorily and attained the expected target, though there still remain some problems. In 1990 the study started of a pilot plant with a 500t/day capacity. 12 figs.

  10. Modeling of evaporation processes in glass melting furnaces

    NARCIS (Netherlands)

    Limpt, van J.A.C.

    2007-01-01

    The majority of glass furnaces worldwide, apply fossil fuel combustion to transfer heat directly by radiation from the combustion processes to the melting batch and glass melt. During these high temperature melting processes, some glass components, such as: sodium, potassium, boron and lead species

  11. Ecological factors affecting Rainbow Smelt recruitment in the main basin of Lake Huron, 1976-2010

    Science.gov (United States)

    O'Brien, Timothy P.; Taylor, William W.; Roseman, Edward F.; Madenjian, Charles P.; Riley, Stephen C.

    2014-01-01

    Rainbow Smelt Osmerus mordax are native to northeastern Atlantic and Pacific–Arctic drainages and have been widely introduced throughout North America. In the Great Lakes region, Rainbow Smelt are known predators and competitors of native fish and a primary prey species in pelagic food webs. Despite their widespread distribution, importance as a prey species, and potential to negatively interact with native fish species, there is limited information concerning stock–recruitment relationships for Rainbow Smelt. To better understand recruitment mechanisms, we evaluated potential ecological factors determining recruitment dynamics for Rainbow Smelt in Lake Huron using data from bottom trawl catches. We specifically evaluated influence of stock size, environmental factors (water temperature, lake levels, and precipitation), and salmonine predation on the production of age-0 recruits from 1976 to 2010. Rainbow Smelt recruitment was negatively related to stock size exceeding 10 kg/ha, indicating that compensatory, density-dependent mortality from cannibalism or intraspecific competition was an important factor related to the production of age-0 recruits. Recruitment was positively related to spring precipitation suggesting that the amount of stream-spawning habitat as determined by precipitation was important for the production of strong Rainbow Smelt recruitment. Additionally, density of age-0 Rainbow Smelt was positively related to Lake Trout Salvelinus namaycush abundance. However, spawning stock biomass of Rainbow Smelt, which declined substantially from 1989 to 2010, was negatively associated with Lake Trout catch per effort suggesting predation was an important factor related to the decline of age-2 and older Rainbow Smelt in Lake Huron. As such, we found that recruitment of Rainbow Smelt in Lake Huron was regulated by competition with or cannibalism by older conspecifics, spring precipitation influencing stream spawning habitats, and predation by Lake Trout on

  12. Automated, High Temperature Furnace for Glovebox Operation

    International Nuclear Information System (INIS)

    Neikirk, K.

    2001-01-01

    The Plutonium Immobilization Project (PIP), to be located at the Savannah River Site SRS, is a combined development and testing effort by Lawrence Livermore National Laboratory (LLNL), Westinghouse Savannah River Company (WSRC), Pacific Northwest National Laboratory (PNNL), Argonne National Laboratory (ANL), and the Australian National Science and Technology Organization (ANSTO). The Plutonium Immobilization process involves the disposition of excess plutonium by incorporation into ceramic pucks. As part of the immobilization process, furnaces are needed for sintering the ceramic pucks. The furnace being developed for puck sintering is an automated, bottom loaded furnace with insulating package and resistance heating elements located within a nuclear glovebox. Other furnaces types considered for the application include retort furnaces and pusher furnaces. This paper, in part, will discuss the furnace technologies considered and furnace technology selected to support reliable puck sintering in a glovebox environment

  13. Design of a rotating-hearth furnace

    Energy Technology Data Exchange (ETDEWEB)

    Behrens, H A [Verein Deutscher Eisenhuettenleute (VDEh), Duesseldorf (Germany, F.R.)

    1979-10-01

    Presented in two parts, this paper is intended to provide an outline of the theoretical fundamentals for the design of rotating-hearth furnaces for heating round stock and deals with the characteristic design features of such furnaces.

  14. A new compact fixed-point blackbody furnace

    International Nuclear Information System (INIS)

    Hiraka, K.; Oikawa, H.; Shimizu, T.; Kadoya, S.; Kobayashi, T.; Yamada, Y.; Ishii, J.

    2013-01-01

    More and more NMIs are realizing their primary scale themselves with fixed-point blackbodies as their reference standard. However, commercially available fixed-point blackbody furnaces of sufficient quality are not always easy to obtain. CHINO Corp. and NMIJ, AIST jointly developed a new compact fixed-point blackbody furnace. The new furnace has such features as 1) improved temperature uniformity when compared to previous products, enabling better plateau quality, 2) adoption of the hybrid fixed-point cell structure with internal insulation to improve robustness and thereby to extend lifetime, 3) easily ejectable and replaceable heater unit and fixed-point cell design, leading to reduced maintenance cost, 4) interchangeability among multiple fixed points from In to Cu points. The replaceable cell feature facilitates long term maintenance of the scale through management of a group of fixed-point cells of the same type. The compact furnace is easily transportable and therefore can also function as a traveling standard for disseminating the radiation temperature scale, and for maintaining the scale at the secondary level and industrial calibration laboratories. It is expected that the furnace will play a key role of the traveling standard in the anticipated APMP supplementary comparison of the radiation thermometry scale

  15. Electrostatic Levitation Furnace for the ISS

    Science.gov (United States)

    Murakami, Keiji; Koshikawa, Naokiyo; Shibasaki, Kohichi; Ishikawa, Takehiko; Okada, Junpei; Takada, Tetsuya; Arai, Tatsuya; Fujino, Naoki; Yamaura, Yukiko

    2012-01-01

    JAXA (Japan Aerospace Exploration Agency) has just started the development of Electrostatic Levitation Furnace to be launched in 2014 for the ISS. This furnace can control the sample position with electrostatic force and heat it above 2000 degree Celsius using semiconductor laser from four different directions. The announcement of Opportunity will be issued soon for this furnace. In this paper, we will show the specifications of this furnace and also the development schedule

  16. A Real-Time Embedded Control System for Electro-Fused Magnesia Furnace

    Directory of Open Access Journals (Sweden)

    Fang Zheng

    2013-01-01

    Full Text Available Since smelting process of electro-fused magnesia furnace is a complicated process which has characteristics like complex operation conditions, strong nonlinearities, and strong couplings, traditional linear controller cannot control it very well. Advanced intelligent control strategy is a good solution to this kind of industrial process. However, advanced intelligent control strategy always involves huge programming task and hard debugging and maintaining problems. In this paper, a real-time embedded control system is proposed for the process control of electro-fused magnesia furnace based on intelligent control strategy and model-based design technology. As for hardware, an embedded controller based on an industrial Single Board Computer (SBC is developed to meet industrial field environment demands. As for software, a Linux based on Real-Time Application Interface (RTAI is used as the real-time kernel of the controller to improve its real-time performance. The embedded software platform is also modified to support generating embedded code automatically from Simulink/Stateflow models. Based on the proposed embedded control system, the intelligent embedded control software of electro-fused magnesium furnace can be directly generated from Simulink/Stateflow models. To validate the effectiveness of the proposed embedded control system, hardware-in-the-loop (HIL and industrial field experiments are both implemented. Experiments results show that the embedded control system works very well in both laboratory and industry environments.

  17. A cylindrical furnace for absorption spectral studies

    Indian Academy of Sciences (India)

    A cylindrical furnace with three heating zones, capable of providing a temperature of 1100°C, has been fabricated to enable recording of absorption spectra of high temperature species. The temperature of the furnace can be controlled to ± 1°C of the set temperature. The salient feature of this furnace is that the material ...

  18. Preparation of Cementitious Material Using Smelting Slag and Tailings and the Solidification and Leaching of Pb2+

    Directory of Open Access Journals (Sweden)

    Dan Zhang

    2015-01-01

    Full Text Available The composite cementitious materials were prepared with lead-zinc tailings, lead-zinc smelting slag, and cement clinker. The effect of material ratio on the mechanical properties, the phase analysis, and microstructures were investigated. The effect of the pH and stripping time on the leaching amount of lead ion was discussed. The results show that the additive amount of the tailings should be minimized for the cementitious materials meeting the strength requirements, controlled within 10%. The leaching amount of cementitious materials remains low in a larger range of pH, which can effectively reduce the leaching of heavy metal lead. The leaching kinetics of lead ions in the three kinds of samples could be better described by the pseudo-second-model.

  19. Behavior of coke in large blast furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Nakamura, N

    1978-01-01

    Three blast furnaces were quenched in operation and the contents were examined; the temperature distribution was also measured, using Tempil pellets. The furnaces examined included a low productivity one, which was examined to see what was wrong. Changes in the quality of coke as it descends in the furnace, and coke behavior in the raceway and hearth are reported. The functions required of coke, and the effects of poor coke quality, are explained, together with the coke quality required in large blast furnaces. A theoretical study of the role of coke in large blast furnaces is included.

  20. Alkaline carbonates in blast furnace process

    Directory of Open Access Journals (Sweden)

    P. Besta

    2014-10-01

    Full Text Available The production of iron in blast furnaces is a complex of physical, chemical and mechanical processes. The input raw materials contain not only metallic components, but also a number of negative elements. The most important negative elements include alkaline carbonates. They can significantly affect the course of the blast furnace process and thus the overall performance of the furnace. As a result of that, it is essential to accurately monitor the alkali content in the blast furnace raw materials. The article analyzes the alkali content in input and output raw materials and their impact on the blast furnace process.

  1. Industrial furnace with improved heat transfer

    Energy Technology Data Exchange (ETDEWEB)

    Hoetzl, M.; Lingle, T.M.

    1992-07-07

    This patent describes an industrial furnace for heating work which emits volatiles during heating. It comprises a generally cylindrical, closed end furnace section defining a sealable heat transfer chamber for heating work disposed therein; fan means for directing furnace atmosphere as a swirling wind mass about the interior of the furnace section over a portion thereof; heat means for heating the wind mass within the fan chamber; and an incineration track formed as a circumferentially extending groove about the exterior of the furnace section and in heat transfer relationship with and situated at least to extend about a portion of the fan chamber.

  2. Copper smelting and sediment pollution in Bronze Age China.

    Science.gov (United States)

    Zhang, S.; Dong, G.

    2017-12-01

    The emergence and diffusion of metallurgical technology had tremendous environmental consequence, however, the spatial-temporal consequences of the metallurgy during Bronze Age are not clear in China. Here, Xray fluorescence (XRF) measurement and principal component analysis (PCA) were conducted on heavy metal element (Cu, Ni, Pb, Zn, Cr and As) concentrations (HMEC) of natural and anthropogenic sediment samples systematically collected from 22 late Neolithic-Bronze Age sites in Hexi corridor to explore the potential for subcontinental-wide changes in soil geochemistry. We place this data within the context of the Cu concentrations in lacustrine sediments located near smelting and mining centers in Bronze Age China. Our results show that variation of HMEC in anthropogenic sediment in Hexi corridor is contemporaneous with the increases of the Cu concentrations in lacustrine sediment around 4000 BP. Comparative data suggests the metallurgical production diffused from the Hexi corridor to central and southwestern China around 3600 BP. We argue that sediment pollution is not an isolated phenomenon during the Bronze Age China, but rather occurred on regional scales and is closely related to the intensity of smelting activities.

  3. State of the direct reduction and reduction smelting processes

    Directory of Open Access Journals (Sweden)

    Markotić A.

    2002-01-01

    Full Text Available For quite a long time efforts have been made to develop processes for producing iron i.e. steel without employing conventional procedures - from ore, coke, blast furnace, iron, electric arc furnace, converter to steel. The insufficient availability and the high price of the coking coals have forced many countries to research and adopt the non-coke-consuming reduction and metal manufacturing processes (non-coke metallurgy, direct reduction, direct processes. This paper represents a survey of the most relevant processes from this domain by the end of 2000, which display a constant increase in the modern process metallurgy.

  4. The metallurgic furnaces at the Curamba Inca site (Peru): a study by Moessbauer spectroscopy and X-ray diffractometry

    International Nuclear Information System (INIS)

    Huaypar, Yezena; Vetter, Luisa; Bravo, Jorge

    2007-01-01

    The Inca site at Curamba is located in the Province of Apurimac in the southern highlands of Peru where, according to some historians, several thousand furnaces used for ore smelting were found. For this work, four samples of burned soil were gathered from these furnaces and classified as Curamba1, Curamba2, Curamba3, and Curamba4, and studied using transmission Moessbauer spectroscopy (TMS) and X-ray diffractometry (XRD). The mineralogical composition of the samples was determined by XRD and the structural sites in the minerals occupied by iron cations were characterized by TMS. Moreover, an attempt was made to determine the maximum temperature reached in these furnaces using the refiring technique of the samples in an oxidizing environment and monitoring the structural modifications at the iron sites by changes in the Moessbauer hyperfine parameters. The TMS results of Curamba2 show that the maximum temperature reached in this furnace was about 900 deg. C, in agreement with the mineralogical composition found by XRD. In the case of Curamba1 and Curamba4 the maximum temperature estimated was about 400 deg. C.

  5. Multikilowatt variable frequency microwave furnace

    International Nuclear Information System (INIS)

    Bible, D.W.; Lauf, R.J.; Everleigh, C.A.

    1992-01-01

    In this paper, the authors describe a new type of microwave processing furnace in which the frequency can be varied continuously from 4 to 8 GHz and the power level varied from zero up to 2.5 kW. The extraordinary bandwidth of this furnace is achieved by using a traveling wave tube (TWT) amplifier originally developed for electronic warfare applications. The TWT is a linear beam device characterized by a traveling electromagnetic wave that continuously extracts energy longitudinally along the path of an electron beam. The TWT, unlike other microwave tubes such as the magnetron, klystron, gyrotron, and others, does not depend upon resonant RF fields and is therefore capable of wide bandwidth operation.operation

  6. Co-reduction of Copper Smelting Slag and Nickel Laterite to Prepare Fe-Ni-Cu Alloy for Weathering Steel

    Science.gov (United States)

    Guo, Zhengqi; Pan, Jian; Zhu, Deqing; Zhang, Feng

    2018-02-01

    In this study, a new technique was proposed for the economical and environmentally friendly recovery of valuable metals from copper smelting slag while simultaneously upgrading nickel laterite through a co-reduction followed by wet magnetic separation process. Copper slag with a high FeO content can decrease the liquidus temperature of the SiO2-Al2O3-CaO-MgO system and facilitate formation of liquid phase in a co-reduction process with nickel laterite, which is beneficial for metallic particle growth. As a result, the recovery of Ni, Cu, and Fe was notably increased. A crude Fe-Ni-Cu alloy with 2.5% Ni, 1.1% Cu, and 87.9% Fe was produced, which can replace part of scrap steel, electrolytic copper, and nickel as the burden in the production of weathering steel by an electric arc furnace. The study further found that an appropriate proportion of copper slag and nickel laterite in the mixture is essential to enhance the reduction, acquire appropriate amounts of the liquid phase, and improve the growth of the metallic alloy grains. As a result, the liberation of alloy particles in the grinding process was effectively promoted and the metal recovery was increased significantly in the subsequent magnetic separation process.

  7. Automated, High Temperature Furnace for Glovebox Operation

    International Nuclear Information System (INIS)

    Neikirk, K.

    2001-01-01

    The U.S. Department of Energy will immobilize excess plutonium in the proposed Plutonium Immobilization Plant (PIP) at the Savannah River Site (SRS) as part of a two track approach for the disposition of weapons usable plutonium. As such, the Department of Energy is funding a development and testing effort for the PIP. This effort is being performed jointly by Lawrence Livermore National Laboratory (LLNL), Westinghouse Savannah River Company (WSRC), Pacific Northwest National Laboratory (PNNL), and Argonne National Laboratory (ANL). The Plutonium Immobilization process involves the disposition of excess plutonium by incorporation into ceramic pucks. As part of the immobilization process, furnaces are needed for sintering the ceramic pucks. The furnace being developed for puck sintering is an automated, bottom loaded furnace with insulting package and resistance heating elements located within a nuclear glovebox. Other furnaces considered for the application include retort furnaces and pusher furnaces. This paper, in part, will discuss the furnace technologies considered and furnace technology selected to support reliable puck sintering in a glovebox environment. Due to the radiation levels and contamination associated with the plutonium material, the sintering process will be fully automated and contained within nuclear material gloveboxes. As such, the furnace currently under development incorporates water and air cooling to minimize heat load to the glovebox. This paper will describe the furnace equipment and systems needed to employ a fully automated puck sintering process within nuclear gloveboxes as part of the Plutonium Immobilization Plant

  8. Enrichment of Gold in Antimony Matte by Direct Smelting of Refractory Gold Concentrate

    Science.gov (United States)

    Yang, Tianzu; Xie, Boyi; Liu, Weifeng; Zhang, Duchao; Chen, Lin

    2018-04-01

    Conventional cyanidation technology achieves low gold recovery when used to process refractory gold concentrate. Based on the geochemical characteristics of gold deposit mineralization, a new method is proposed herein for gold enrichment in antimony matte by smelting of refractory gold concentrate. The effects of the FeO/SiO2 and CaO/SiO2 ratios, smelting temperature, and smelting time on the gold recovery were investigated in detail. The optimum conditions were determined to be FeO/SiO2 ratio of 1.2, CaO/SiO2 ratio of 0.4, smelting temperature of 1200°C, and smelting time of 45 min. The gold content in antimony matte and smelting slag was 96.68 and 1.13 g/t, respectively. The gold, antimony, and arsenic recovery was 97.72%, 26.89%, and 6.56%, respectively, with most of the antimony and arsenic volatilized into dust. Mineral liberation analyzer results showed that the antimony matte mainly consisted of FeS and FeO, with three phases, viz. FeAs, SbAs, and AuSb, embedded between them, indicating that gold was easily enriched with antimony and arsenic during smelting of refractory gold concentrate.

  9. Enrichment of Gold in Antimony Matte by Direct Smelting of Refractory Gold Concentrate

    Science.gov (United States)

    Yang, Tianzu; Xie, Boyi; Liu, Weifeng; Zhang, Duchao; Chen, Lin

    2018-06-01

    Conventional cyanidation technology achieves low gold recovery when used to process refractory gold concentrate. Based on the geochemical characteristics of gold deposit mineralization, a new method is proposed herein for gold enrichment in antimony matte by smelting of refractory gold concentrate. The effects of the FeO/SiO2 and CaO/SiO2 ratios, smelting temperature, and smelting time on the gold recovery were investigated in detail. The optimum conditions were determined to be FeO/SiO2 ratio of 1.2, CaO/SiO2 ratio of 0.4, smelting temperature of 1200°C, and smelting time of 45 min. The gold content in antimony matte and smelting slag was 96.68 and 1.13 g/t, respectively. The gold, antimony, and arsenic recovery was 97.72%, 26.89%, and 6.56%, respectively, with most of the antimony and arsenic volatilized into dust. Mineral liberation analyzer results showed that the antimony matte mainly consisted of FeS and FeO, with three phases, viz. FeAs, SbAs, and AuSb, embedded between them, indicating that gold was easily enriched with antimony and arsenic during smelting of refractory gold concentrate.

  10. Adaptive PCA based fault diagnosis scheme in imperial smelting process.

    Science.gov (United States)

    Hu, Zhikun; Chen, Zhiwen; Gui, Weihua; Jiang, Bin

    2014-09-01

    In this paper, an adaptive fault detection scheme based on a recursive principal component analysis (PCA) is proposed to deal with the problem of false alarm due to normal process changes in real process. Our further study is also dedicated to develop a fault isolation approach based on Generalized Likelihood Ratio (GLR) test and Singular Value Decomposition (SVD) which is one of general techniques of PCA, on which the off-set and scaling fault can be easily isolated with explicit off-set fault direction and scaling fault classification. The identification of off-set and scaling fault is also applied. The complete scheme of PCA-based fault diagnosis procedure is proposed. The proposed scheme is first applied to Imperial Smelting Process, and the results show that the proposed strategies can be able to mitigate false alarms and isolate faults efficiently. Copyright © 2013 ISA. Published by Elsevier Ltd. All rights reserved.

  11. Geochemical and Pb isotopic evidence for sources and dispersal of metal contamination in stream sediments from the mining and smelting district of Pribram, Czech Republic

    International Nuclear Information System (INIS)

    Ettler, Vojtech; Mihaljevic, Martin; Sebek, Ondrej; Molek, Michael; Grygar, Tomas; Zeman, Josef

    2006-01-01

    Stream sediments from the mining and smelting district of Pribram, Czech Republic, were studied to determine the degree, sources and dispersal of metal contamination using a combination of bulk metal and mineralogical determinations, sequential extractions and Pb isotopic analyses. The highest metal concentrations were found 3-4 km downstream from the main polymetallic mining site (9800 mg Pb kg -1 , 26 039 mg Zn kg -1 , 316.4 mg Cd kg -1 , 256.9 mg Cu kg -1 ). The calculated enrichment factors (EFs) confirmed the extreme degree of contamination by Pb, Zn and Cd (EF > 40). Lead, Zn and Cd are bound mainly to Fe oxides and hydroxides. In the most contaminated samples Pb is also present as Pb carbonates and litharge (PbO). Lead isotopic analysis indicates that the predominant source of stream sediment contamination is historic Pb-Ag mining and primary Pb smelting ( 206 Pb/ 207 Pb = 1.16), while the role of secondary smelting (car battery processing) is negligible. - Pb isotopes properly complete traditional investigations of metal sources and dispersal in contaminated stream sediments

  12. Environmental legacy of copper metallurgy and Mongol silver smelting recorded in Yunnan Lake sediments.

    Science.gov (United States)

    Hillman, Aubrey L; Abbott, Mark B; Yu, JunQing; Bain, Daniel J; Chiou-Peng, TzeHuey

    2015-03-17

    Geochemical measurements on well-dated sediment cores from Lake Er (Erhai) are used to determine the timing of changes in metal concentrations over 4500 years in Yunnan, a borderland region in southwestern China noted for rich mineral deposits but with inadequately documented metallurgical history. Our findings add new insight into the impacts and environmental legacy of human exploitation of metal resources in Yunnan history. We observe an increase in copper at 1500 BC resulting from atmospheric emissions associated with metallurgy. These data clarify the chronological issues related to links between the onset of Yunnan metallurgy and the advent of bronze technology in adjacent Southeast Asia, subjects that have been debated for nearly half a century. We also observe an increase from 1100 to 1300 AD in a number of heavy metals including lead, silver, zinc, and cadmium from atmospheric emissions associated with silver smelting. Culminating during the rule of the Mongols, known as the Yuan Dynasty (1271-1368 AD), these metal concentrations approach levels three to four times higher than those from industrialized mining activity occurring within the catchment today. Notably, the concentrations of lead approach levels at which harmful effects may be observed in aquatic organisms. The persistence of this lead pollution over time created an environmental legacy that likely contributes to known issues in modern day sediment quality. We demonstrate that historic metallurgical production in Yunnan can cause substantial impacts on the sediment quality of lake systems, similar to other paleolimnological findings around the globe.

  13. Characterization of calcium carbonate sorbent particle in furnace environment

    International Nuclear Information System (INIS)

    Lee, Kang Soo; Jung, Jae Hee; Keel, Sang In; Yun, Jin Han; Min, Tai Jin; Kim, Sang Soo

    2012-01-01

    The oxy-fuel combustion system is a promising technology to control CO 2 and NO X emissions. Furthermore, sulfation reaction mechanism under CO 2 -rich atmospheric condition in a furnace may lead to in-furnace desulfurization. In the present study, we evaluated characteristics of calcium carbonate (CaCO 3 ) sorbent particles under different atmospheric conditions. To examine the physical/chemical characteristics of CaCO 3 , which is used as a sorbent particle for in-furnace desulfurization in the oxy-fuel combustion system, they were injected into high temperature drop tube furnace (DTF). Experiments were conducted at varying temperatures, residence times, and atmospheric conditions in a reactor. To evaluate the aerosolizing characteristics of the CaCO 3 sorbent particle, changes in the size distribution and total particle concentration between the DTF inlet and outlet were measured. Structural changes (e.g., porosity, grain size, and morphology) of the calcined sorbent particles were estimated by BET/BJH, XRD, and SEM analyses. It was shown that sorbent particles rapidly calcined and sintered in the air atmosphere, whereas calcination was delayed in the CO 2 atmosphere due to the higher CO 2 partial pressure. Instead, the sintering effect was dominant in the CO 2 atmosphere early in the reaction. Based on the SEM images, it was shown that the reactions of sorbent particles could be explained as a grain–subgrain structure model in both the air and CO 2 atmospheres.

  14. Delta smelt: Life history and decline of a once abundant species in the San Francisco Estuary

    Science.gov (United States)

    Moyle, Peter B.; Brown, Larry R.; Durand, John R; Hobbs, James A.

    2016-01-01

    This paper reviews what has been learned about Delta Smelt and its status since the publication of The State of Bay-Delta Science, 2008 (Healey et al. 2008). The Delta Smelt is endemic to the upper San Francisco Estuary. Much of its historic habitat is no longer available and remaining habitat is increasingly unable to sustain the population. As a listed species living in the central node of California’s water supply system, Delta Smelt has been the focus of a large research effort to understand causes of decline and identify ways to recover the species. Since 2008, a remarkable record of innovative research on Delta Smelt has been achieved, which is summarized here. Unfortunately, research has not prevented the smelt’s continued decline, which is the result of multiple, interacting factors. A major driver of decline is change to the Delta ecosystem from water exports, resulting in reduced outflows and high levels of entrainment in the large pumps of the South Delta. Invasions of alien species, encouraged by environmental change, have also played a contributing role in the decline. Severe drought effects have pushed Delta Smelt to record low levels in 2014–2015. The rapid decline of the species and failure of recovery efforts demonstrate an inability to manage the Delta for the “co-equal goals” of maintaining a healthy ecosystem and providing a reliable water supply for Californians. Diverse and substantial management actions are needed to preserve Delta Smelt.

  15. Refractory of Furnaces to Reduce Environmental Impact

    Science.gov (United States)

    Hanzawa, Shigeru

    2011-10-01

    The energy load of furnaces used in the manufacturing process of ceramics is quite large. Most of the environmental impact of ceramics manufacturing is due to the CO2 produced from this high energy load. To improve this situation, R&D has focused on furnace systems and techniques of control in order to reduce energy load. Since furnaces are comprised of refractory, consideration of their mechanical and thermal characteristics is important. Herein are described several refractory types which were chosen through comparison of the characteristics which contribute to heat capacity reduction, heat insulating reinforcement and high emissivity, thereby improving thermal radiation heat transfer efficiency to the ceramic articles. One selected refractory material which will reduce the environmental impact of a furnace, chosen considering low heat capacity and high emissivity characteristics, is SiC. In this study, thermal radiation heat transfer efficiency improvement and its effect on ceramic articles in the furnace and oxidation behaviour were investigated at 1700K. A high density SiC refractory, built into the furnace at construction, has relatively high oxidation durability and has the ability to reduce environmental impact-CO2 by 10 percent by decreasing the furnace's energy load. However, new oxidation prevention techniques for SiC will be necessary for long-term use in industrial furnaces, because passive to active oxidation transition behaviour of commercial SiC refractory is coming to close ideal.

  16. Fluxless furnace brazing and its theoretical fundamentals

    International Nuclear Information System (INIS)

    Lison, R.

    1979-01-01

    In this paper the theoretical fundamental of fluxless furnace brazing are described. The necessary conditions for a wetting in the vacuum, under a inert-gas and with a reducing gas are discussed. Also other methods to reduce the oxygen partial pressure are described. Some applications of fluxless furnace brazing are outlined. (orig.) [de

  17. Refractory of Furnaces to Reduce Environmental Impact

    International Nuclear Information System (INIS)

    Hanzawa, Shigeru

    2011-01-01

    The energy load of furnaces used in the manufacturing process of ceramics is quite large. Most of the environmental impact of ceramics manufacturing is due to the CO 2 produced from this high energy load. To improve this situation, R and D has focused on furnace systems and techniques of control in order to reduce energy load. Since furnaces are comprised of refractory, consideration of their mechanical and thermal characteristics is important. Herein are described several refractory types which were chosen through comparison of the characteristics which contribute to heat capacity reduction, heat insulating reinforcement and high emissivity, thereby improving thermal radiation heat transfer efficiency to the ceramic articles. One selected refractory material which will reduce the environmental impact of a furnace, chosen considering low heat capacity and high emissivity characteristics, is SiC. In this study, thermal radiation heat transfer efficiency improvement and its effect on ceramic articles in the furnace and oxidation behaviour were investigated at 1700K. A high density SiC refractory, built into the furnace at construction, has relatively high oxidation durability and has the ability to reduce environmental impact-CO 2 by 10 percent by decreasing the furnace's energy load. However, new oxidation prevention techniques for SiC will be necessary for long-term use in industrial furnaces, because passive to active oxidation transition behaviour of commercial SiC refractory is coming to close ideal.

  18. The use of blast furnace slag

    Directory of Open Access Journals (Sweden)

    V. Václavík

    2012-10-01

    Full Text Available The paper presents the results of experimental research that dealt with the substitution of finely ground blast furnace slag for Portland cement in the course of simple concrete manufacturing. Physical and mechanical properties of experimental concrete mixtures based on finely ground blast furnace slag were observed.

  19. Optical cavity furnace for semiconductor wafer processing

    Science.gov (United States)

    Sopori, Bhushan L.

    2014-08-05

    An optical cavity furnace 10 having multiple optical energy sources 12 associated with an optical cavity 18 of the furnace. The multiple optical energy sources 12 may be lamps or other devices suitable for producing an appropriate level of optical energy. The optical cavity furnace 10 may also include one or more reflectors 14 and one or more walls 16 associated with the optical energy sources 12 such that the reflectors 14 and walls 16 define the optical cavity 18. The walls 16 may have any desired configuration or shape to enhance operation of the furnace as an optical cavity 18. The optical energy sources 12 may be positioned at any location with respect to the reflectors 14 and walls defining the optical cavity. The optical cavity furnace 10 may further include a semiconductor wafer transport system 22 for transporting one or more semiconductor wafers 20 through the optical cavity.

  20. Atomization in a graphite furnace with ballast - a method of improvement of reliability of atomic absorption analysis

    International Nuclear Information System (INIS)

    Katskov, D.A.; Grinshtejn, I.L.

    1978-01-01

    For the purpose of improving the reliability with which elements are determined in atomic absorption analysis with atomization in a graphite furnace, a method is proposed based on the use of a furnace with an extra ballast body. A small cylinder of graphite or refractory metal (Ta) placed in the central part of the furnace, is used as ballast. When in poor heat contact with the wall the ballast is heated by ray emission at a somewhat slower rate than the furnace. It is shown that the kinetics of evaporation of the substance being analysed in the ballast furnace is determined by the rate of change of temperature of the ballast body. As a result of the lag in evaporation, vapour from the analysed substance reaches a zone of a much higher temperature than with evaporation in the usual type furnace, leading to an increase in the degree of atomization. Theoretical analysis establishes the temperature of the ballast, and conditions for the determination of elements (Cd) are optimized. The experiments conducted indicate a considerable decrease in the effect of the composition of the sample on the results of the analysis and a lower molecular interference in the ballast furnace. With high evaporation lag the vapours of the sample reach the zone of practically constant temperature, thus making it possible to use the integral method of absorption registration with absolute accuracy. With fractionated distillation of volatile components of the sample, fractionation is considerably more accurate in a ballast furnace than in the usual type furnace

  1. Biomass furnace: projection and construction

    Energy Technology Data Exchange (ETDEWEB)

    Melo, Fernanda Augusta de Oliveira; Silva, Juarez Sousa e; Silva, Denise de Freitas; Sampaio, Cristiane Pires; Nascimento Junior, Jose Henrique do [Universidade Federal de Vicosa (DEA/UFV), MG (Brazil). Dept. de Engenharia Agricola

    2008-07-01

    Of all the ways to convert biomass into thermal energy, direct combustion is the oldest. The thermal-chemical technologies of biomass conversion such as pyrolysis and gasification, are currently not the most important alternatives; combustion is responsible for 97% of the bio-energy produced in the world (Demirbas, 2003). For this work, a small furnace was designed and constructed to use biomass as its main source of fuel, and the combustion chamber was coupled with a helical transporter which linked to the secondary fuel reservoir to continually feed the combustion chamber with fine particles of agro-industrial residues. The design of the stove proved to be technically viable beginning with the balance of mass and energy for the air heating system. The proposed heat generator was easily constructed as it made use of simple and easily acquired materials, demanding no specialized labor. (author)

  2. Technogenic magnetic particles in soils as evidence of historical mining and smelting activity: A case of the Brynica River Valley, Poland

    Energy Technology Data Exchange (ETDEWEB)

    Magiera, Tadeusz, E-mail: tadeusz.magiera@ipis.zabrze.pl [Institute of Environmental Engineering, Polish Academy of Sciences, Skłodowskiej-Curie 34, Zabrze (Poland); Mendakiewicz, Maria; Szuszkiewicz, Marcin [Institute of Environmental Engineering, Polish Academy of Sciences, Skłodowskiej-Curie 34, Zabrze (Poland); Jabłońska, Mariola [Department of Geochemistry, Mineralogy and Petrology, Faculty of Earth Sciences, University of Silesia, Sosnowiec (Poland); Chróst, Leszek [Laboratory for Ecological Research, Ekopomiar, Gliwice (Poland)

    2016-10-01

    In the area of Brynica River basin (Upper Silesia, southern Poland) the exploitation and smelting of iron, silver and lead ores was historically documented since early Middle Ages. First investigations showed that metallurgy industry had a large impact from 9th century (AD) until the Second World War. The aim of the study was to use magnetic prospection to detect traces of past mining and ore smelting in Brynica River Valley located in Upper Silesia (southern Poland). The field screening was performed by measurement magnetic susceptibility (κ) on surface and in vertical profiles and was supported locally by gradiometric measurements. Vertical distribution of magnetic susceptibility values was closely associated with the type of soil use. Historical technogenic magnetic particles resulting from exploitation, processing, and smelting of iron, silver, and lead ores were accumulated in the soil layer at the depth 10 to 25 cm. They were represented by sharp-edged particles of slag, coke, as well as various mineralogical forms of iron minerals and aggregates composed of carbon particles, aluminosilicate glass, and single particles of metallic iron. The additional geochemical study in adjacent peat bog supported by radiocarbon dating was also performed. The application of integrated geochemical-magnetic methods to reconstruct the historical accumulation of pollutants in the studied peat bog was effective. The magnetic peak, which was pointed out by magnetic analyses, is consistent with the presence of charcoal and pollution from heavy metals, such as Ag, Cd, Cu, Fe, Pb, or Sn. The results of this work will be helpful for the further study of human's impact on the environment related to the historical and even pre-historical ore exploitation and smelting and also used for better targeting the archeological excavations on such areas. - Highlights: • Due to ferrimagnetic properties of historical slags magnetic prospection is an efficient tool for they localization.

  3. Technogenic magnetic particles in soils as evidence of historical mining and smelting activity: A case of the Brynica River Valley, Poland

    International Nuclear Information System (INIS)

    Magiera, Tadeusz; Mendakiewicz, Maria; Szuszkiewicz, Marcin; Jabłońska, Mariola; Chróst, Leszek

    2016-01-01

    In the area of Brynica River basin (Upper Silesia, southern Poland) the exploitation and smelting of iron, silver and lead ores was historically documented since early Middle Ages. First investigations showed that metallurgy industry had a large impact from 9th century (AD) until the Second World War. The aim of the study was to use magnetic prospection to detect traces of past mining and ore smelting in Brynica River Valley located in Upper Silesia (southern Poland). The field screening was performed by measurement magnetic susceptibility (κ) on surface and in vertical profiles and was supported locally by gradiometric measurements. Vertical distribution of magnetic susceptibility values was closely associated with the type of soil use. Historical technogenic magnetic particles resulting from exploitation, processing, and smelting of iron, silver, and lead ores were accumulated in the soil layer at the depth 10 to 25 cm. They were represented by sharp-edged particles of slag, coke, as well as various mineralogical forms of iron minerals and aggregates composed of carbon particles, aluminosilicate glass, and single particles of metallic iron. The additional geochemical study in adjacent peat bog supported by radiocarbon dating was also performed. The application of integrated geochemical-magnetic methods to reconstruct the historical accumulation of pollutants in the studied peat bog was effective. The magnetic peak, which was pointed out by magnetic analyses, is consistent with the presence of charcoal and pollution from heavy metals, such as Ag, Cd, Cu, Fe, Pb, or Sn. The results of this work will be helpful for the further study of human's impact on the environment related to the historical and even pre-historical ore exploitation and smelting and also used for better targeting the archeological excavations on such areas. - Highlights: • Due to ferrimagnetic properties of historical slags magnetic prospection is an efficient tool for they localization.

  4. Estimating the fuel moisture content to control the reciprocating grate furnace firing wet woody biomass

    International Nuclear Information System (INIS)

    Striūgas, N.; Vorotinskienė, L.; Paulauskas, R.; Navakas, R.; Džiugys, A.; Narbutas, L.

    2017-01-01

    Highlights: • Combustion of biomass with varying moisture content might lead to unstable operation of a furnace. • Method for automatic control of a furnace fired with wet biomass was developed. • Fuel moisture is estimated by cost-effective indirect method for predictive control. • Fuel moisture estimation methods and furnace control algorithm were validated in an industrial boiler. - Abstract: In small countries like Lithuania with a widespread district heating system, 5–10 MW moving grate biomass furnaces equipped with water boilers and condensing economisers are widely used. Such systems are designed for firing biomass fuels; however, varying fuel moisture, mostly in the range from 30% to 60%, complicates the automated operation. Without manual adjustment of the grate motion mode and other parameters, unstable operation or even extinction of the furnace is possible. To ensure stable furnace operation with moist fuel, the indirect method to estimate the fuel moisture content was developed based on the heat balance of the flue gas condensing economiser. The developed method was implemented into the automatic control unit of the furnace to estimate the moisture content in the feedstock and predictively adjust the furnace parameters for optimal fuel combustion. The indirect method based on the economiser heat balance was experimentally validated in a 6 MW grate-fired furnace fuelled by biomass with moisture contents of 37, 46, 50, 54 and 60%. The analysis shows that the estimated and manually measured values of the fuel moisture content do not differ by more than 3%. This deviation indicates that the indirect fuel moisture calculation method is sufficiently precise and the calculated moisture content varies proportionally to changes in the thermal capacity of the economiser. By smoothing the data using sliding weighted averaging, the oscillations of the fuel moisture content were identified.

  5. Mercury distribution characteristics in primary manganese smelting plants.

    Science.gov (United States)

    Back, Seung-Ki; Sung, Jin-Ho; Moon, Young-Hoon; Kim, Young-Hee; Seok, Kwang-Seol; Song, Geum-Ju; Seo, Yong-Chil

    2017-08-01

    The mercury (Hg) distribution characteristics were investigated in three primary manganese smelting plants in Korea for the assessment of anthropogenic Hg released. Input and output materials were sampled from each process, and Hg concentrations in the samples were analyzed. Among the input materials, the most mercury was found in the manganese ore (83.1-99.7%) and mercury was mainly released through fly ash or off gas, depending on the condition of off gas cleaning system. As off gas temperature decreases, proportion and concentration of emitted gaseous elemental mercury (Hg 0 ) in off gas decreases. Based on mass balance study from these three plants and national manganese production data, the total amount of mercury released from those Korean plants was estimated to 644 kg/yr. About half of it was emitted into the air while the rest was released to waste as fly ash. With the results of this investigation, national inventory for Hg emission and release could be updated for the response to Minamata Convention on Mercury. Copyright © 2017. Published by Elsevier Ltd.

  6. Design and Development of Tilting Rotary Furnace

    Science.gov (United States)

    Sai Varun, V.; Tejesh, P.; Prashanth, B. N.

    2018-02-01

    Casting is the best and effective technique used for manufacturing products. The important accessory for casting is furnace. Furnace is used to melt the metal. A perfect furnace is one that reduces the wastage of material, reduces the cost of manufacturing and there by reduces the cost of production. Of all the present day furnaces there may be wastage of material, and the chances of increasing the time of manufacturing as the is continuous need of tilting of the furnace for every mould and then changing the moulds. Considering these aspects, a simple and least expensive tilting rotary furnace is designed and developed. The Tilting and Rotary Furnace consists of mainly melting chamber and the base. The metal enters the melting chamber through the input door that is provided on the top of the melting chamber. Inside the melting chamber there is a graphite furnace. The metal is melted in the graphite crucible. An insulation of ceramic fibre cloth is provided inside the furnace. The metal is melted using Propane gas. The propane gas is easily available and economic. The gas is burned using a pilot burner. The pilot burner is more efficient that other burners. The pilot burner is lit with a push button igniter. The pilot burner is located at the bottom of the combustion chamber. This enables the uniform heating of the metal inside the crucible. The temperature inside the melting chamber is noted using a temperature sensor. The gas input is cut-off if the temperature is exceeding a specific temperature. After the melting of the metal is done the furnace is tilted and after the mould is filled it is rotated. The external gears are used to controlling the tilting. The results of studies carried out for the design & development of low cost, simple furnace that can be mounted anywhere on the shop floor and this can be very much useful for the education purposes and small scale manufacturing. The furnace can be rotated in 360 degrees and can help in reducing the time taken

  7. Different Heavy Metal Accumulation Strategies of Epilithic Lichens Colonising Artificial Post-Smelting Wastes.

    Science.gov (United States)

    Rola, Kaja; Osyczka, Piotr; Kafel, Alina

    2016-02-01

    Lichens appear to be essential and effective colonisers of bare substrates including the extremely contaminated wastes of slag dumps. This study examines the metal accumulation capacity of epilithic lichens growing directly on the surface of artificial slag sinters. Four species representing different growth forms, i.e., crustose Candelariella aurella, Lecanora muralis, and Lecidea fuscoatra and fruticose Stereocaulon nanodes, were selected to evaluate the relationships between zinc, lead, cadmium, and nickel contents in their thalli and host substrates. Bioaccumulation factors of examined crustose lichens showed their propensity to hyperaccumulate heavy metals. Contrarily, concentrations of metals in fruticose thalli of S. nanodes were, as a rule, lower than in the corresponding substrates. This indicates that the growth form of thalli and degree of thallus adhesion to the substrate has a significant impact on metal concentrations in lichens colonising post-smelting wastes. Nonlinear regression models described by power functions show that at greater levels of Pb concentration in the substrate, the ability of C. aurella, L. muralis and L. fuscoatra to accumulate the metal experiences a relative decrease, whereas hyperbolic function describes a similar trend in relation to Ni content in S. nanodes. This phenomenon may be an important attribute of lichens that facilitates their colonisation of the surface of slag wastes.

  8. Chemical energy in electro arc furnace - examples from experience

    International Nuclear Information System (INIS)

    Shushlevski, Ljupcho; Georgievski, Panche; Hadzhidaovski, Ilija

    2004-01-01

    Great competition on the market in steel-producing and chemical lack of electrical energy leads to realization of new project in section Steelworks AD 'Makstil' - Skopje named: 'Substitution of electrical energy i.e. entering of additional chemical energy in Electrical arc furnace for steel melting using fuels-naturual gas (CH 4 ), oxygen (O 2 ) and carbon (C)'. It is accumulate experience from two and one half year of intensive use of chemical energy with its accompanying problems, appropriate efficiency and economy in process for steel producing. In 2001 year we announced and described project for using of an additional alternative chemical energy in aggregate Electrical are furnace. In this work we will present realization, working experience and efficiency of the system for generating chemical energy. Practical realization needs serious approach in chemical energy usage The usage of chemical energy brings restrictions and needs many innovation for protection of equipment from shown aggressiveness during the combustion of fuel gasses. (Author)

  9. Impact of burning oil as auxiliary fuel in kraft recovery furnaces upon SO2 emissions

    International Nuclear Information System (INIS)

    Someshwar, A.V.; Caron, A.L.; Pinkerton, J.E.

    1990-01-01

    The relationship between burning medium sulfur oil as auxiliary fuel in kraft recovery furnaces and SO 2 emissions was examined. Analysis of long-term CEMS SO 2 data from four furnaces shows no increase in SO 2 emissions as a result of oil burning. The results of field tests conducted at four furnaces while co-firing oil with liquor (up to 34% of total heat input) show that (1) average SO 2 emissions during the oil firing period either decreased or remained unchanged; (2) the overall sulfur retention within the furnace remained consistently high (more than 90%) with increasing levels of oil burning; (3) apportioning stack SO 2 emissions between those derived from oil and black liquor was infeasible. The results indicate that the same alkali fume generation processes that lead to the efficient capture of SO 2 resulting from black liquor combustion may be responsible for the capture of SO 2 resulting from sulfur-containing oil combustion

  10. Model based energy benchmarking for glass furnace

    International Nuclear Information System (INIS)

    Sardeshpande, Vishal; Gaitonde, U.N.; Banerjee, Rangan

    2007-01-01

    Energy benchmarking of processes is important for setting energy efficiency targets and planning energy management strategies. Most approaches used for energy benchmarking are based on statistical methods by comparing with a sample of existing plants. This paper presents a model based approach for benchmarking of energy intensive industrial processes and illustrates this approach for industrial glass furnaces. A simulation model for a glass furnace is developed using mass and energy balances, and heat loss equations for the different zones and empirical equations based on operating practices. The model is checked with field data from end fired industrial glass furnaces in India. The simulation model enables calculation of the energy performance of a given furnace design. The model results show the potential for improvement and the impact of different operating and design preferences on specific energy consumption. A case study for a 100 TPD end fired furnace is presented. An achievable minimum energy consumption of about 3830 kJ/kg is estimated for this furnace. The useful heat carried by glass is about 53% of the heat supplied by the fuel. Actual furnaces operating at these production scales have a potential for reduction in energy consumption of about 20-25%

  11. Recycling abandoned lead battery sites

    International Nuclear Information System (INIS)

    Montgomery, A.H.

    1993-01-01

    In the past, automobile batteries were recycled principally for their lead content. The waste generated at battery wrecking facilities consisted of spent acid, crushed casings (ebonite and plastic), and where secondary smelting was involved, matte, slag, and carbon from the smelting process. These waste products were generally disposed in an on-site in a landfill or stored in piles. If the facility shut down because further commercial operations were not financially viable, the waste piles remained to be addressed at a later date through remedial action or reclamation programs. There are many of these facilities in the US. Nationally, about 28 sites have been discovered by the US Environmental Protection Agency (EPA) under the Superfund program and are under investigation or administrative orders for remedial action. A major remediation effort is now underway at the Gould Superfund Site in Portland, Oregon, which was operated as a secondary smelting facility between 1949 and 1981. This paper describes the nature of the contamination at the Gould site and the work conducted by Canonie Environmental Services Corp. (Canonie) to develop a process which would treat the waste from battery wrecking operations and produce revenue generating recyclable products while removing the source contamination (lead) from the site. The full-scale commercial plant is now operating and is expected to achieve a throughput rate of between 200 and 250 tons per day in the coming weeks

  12. Effect of Calcium Oxide on the Crushing Strength, Reduction, and Smelting Performance of High-Chromium Vanadium–Titanium Magnetite Pellets

    Directory of Open Access Journals (Sweden)

    Gongjin Cheng

    2017-05-01

    Full Text Available The effect of calcium oxide on the crushing strength, reduction, and smelting performance of high-chromium vanadium–titanium magnetite pellets (HCVTMP was studied in this work. The main characterization methods of an electronic universal testing machine (EUTM, X-ray fluorescent (XRF, inductively-coupled plasma-atomic emission spectroscopy (ICP-AES, X-ray diffraction (XRD, and scanning electron microscope-energy disperse spectroscopy (SEM-EDS were employed. The crushing strength was affected by the mineral phases generated during oxidative baking and the subsequently-formed pellet microstructures owing to CaO addition. The reduction and smelting properties of HCVTMP with different CaO additives were measured and characterized with different softening-melting-dripping indices. Although HCVTMP showed the highest crushing strength with CaO addition of ca. 2 wt %, more CaO addition may be needed to achieve high permeability of the furnace burdens and a good separation condition of the slag and melted iron. In the formation process of the slag and melted iron, it can be determined that CaO could have a relationship with the transformation behavior of Cr, V, and Ti to some extent, with respect to the predominant chemical composition analysis of ICP-AES and XRF. With the microscopic examination, the restraining formation of Ti(C,N and the promoting formation of CaTiO3 are in accordance with the improved melting-dripping indices, including the decrease of the maximum external static load and gas permeability, and the increase of the melting-dripping zone and dripping difficulty.

  13. Uranium casting furnace automatic temperature control development

    International Nuclear Information System (INIS)

    Lind, R.F.

    1992-01-01

    Development of an automatic molten uranium temperature control system for use on batch-type induction casting furnaces is described. Implementation of a two-color optical pyrometer, development of an optical scanner for the pyrometer, determination of furnace thermal dynamics, and design of control systems are addressed. The optical scanning system is shown to greatly improve pyrometer measurement repeatability, particularly where heavy floating slag accumulations cause surface temperature gradients. Thermal dynamics of the furnaces were determined by applying least-squares system identification techniques to actual production data. A unity feedback control system utilizing a proportional-integral-derivative compensator is designed by using frequency-domain techniques. 14 refs

  14. Programmable temperature regulator of VAO-1 furnace

    International Nuclear Information System (INIS)

    Zahalka, F.

    1979-01-01

    A programmable temperature controller is described for a furnace for high-level waste processing. Furnace temperature is controlled by a program compiled from a combination of 3 parts with different linear increments or decrements of time dependent temperature and 2 parts with isothermal control for over a preset period. The equipment consists essentially of a programming unit, a programmed digital-to-analog converter and a power unit. The design is described in detail and its specifications are given. The maximum operating temperature of 1500 degC may be reached in the furnace charge section. (B.S.)

  15. Alternative fuels for multiple-hearth furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Bracket, B D; Lawson, T U

    1980-04-01

    Results are described of a feasibility study on the use of refuse-derived fuel, shredded paper, wood waste, coal, and waste oil in multiple-hearth furnaces at the Lower Molonglo Water Quality Control Centre in Australia. An assessment of waste fuel availability and characteristics is given, and a summary is made of the technical and economic aspects of using these alternative fuels and of minimizing furnace fuel requirements by reducing sludge moisture. The recommended method of reducing fuel oil consumption in the furnace is shown to be sludge drying, using process exhaust heat in a rotary dryer.

  16. Internal heat exchange tubes for industrial furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Hoetzl, M.; Lingle, T.M.

    1992-05-26

    This patent describes a method for cooling the work within an industrial furnace. It comprises providing a longitudinally extending outer tube which extends into the furnace having a closed axial end and an open axial end; providing a preformed inner tube open at both ends within the outer tube; injecting a coolant into the inner tube so that the coolant flows from one axial end of the tube out the opposite end adjacent the closed end of the outer tube, and from the closed end of the outer tube to the open end thereof; circulating a gas within the furnace against the outer tube to effect heat transfer therewith.

  17. [Rare earth elements content in farmland soils and crops of the surrounding copper mining and smelting plant in Jiangxi province and evaluation of its ecological risk].

    Science.gov (United States)

    Jin, Shu-Lan; Huang, Yi-Zong; Wang, Fei; Xu, Feng; Wang, Xiao-Ling; Gao, Zhu; Hu, Ying; Qiao Min; Li, Jin; Xiang, Meng

    2015-03-01

    Rare earth elements content in farmland soils and crops of the surrounding copper mining and smelting plant in Jiangxi province was studied. The results showed that copper mining and smelting could increase the content of rare earth elements in soils and crops. Rare earth elements content in farmland soils of the surrounding Yinshan Lead Zinc Copper Mine and Guixi Smelting Plant varied from 112.42 to 397.02 mg x kg(-1) and 48.81 to 250.06 mg x kg(-1), and the average content was 254.84 mg x kg(-1) and 144.21 mg x kg(-1), respectively. The average contents of rare earth elements in soils in these two areas were 1.21 times and 0.68 times of the background value in Jiangxi province, 1.36 times and 0.77 times of the domestic background value, 3.59 times and 2.03 times of the control samples, respectively. Rare earth elements content in 10 crops of the surrounding Guixi Smelting Plant varied from 0.35 to 2.87 mg x kg(-1). The contents of rare earth elements in the leaves of crops were higher than those in stem and root. The contents of rare earth elements in Tomato, lettuce leaves and radish leaves were respectively 2.87 mg x kg(-1), 1.58 mg x kg(-1) and 0.80 mg x kg(-1), which were well above the hygienic standard limit of rare earth elements in vegetables and fruits (0.70 mg x kg(-1)). According to the health risk assessment method recommended by America Environmental Protection Bureau (USEPA), we found that the residents' lifelong average daily intake of rare earth elements was 17.72 mg x (kg x d)(-1), lower than the critical value of rare earth elements damage to human health. The results suggested that people must pay attention to the impact of rare earth elements on the surrounding environment when they mine and smelt copper ore in Jiangxi.

  18. CFD simulation of gas and particles combustion in biomass furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Griselin, Nicolas

    2000-11-01

    found that by adjusting the mass flow and the injection angle at different inlet ports, one can significantly decrease the particle emissions at the outlet. Also, different over-fire secondary air supply leads to different CO emissions at the outlet. The emissions of CO can be reduced through controlling the secondary air supply. Char formed in the bed is low in terms of its influence on the heat release, however it has significant influence on the CO distribution in the upper part of the furnace and at the outlet. The numerical simulations has been used for predicting combustion efficiency, pollutant emissions and geometrical optimization of furnace.

  19. Status of rainbow smelt in the U.S. waters of Lake Ontario, 2013

    Science.gov (United States)

    Weidel, Brian C.; Connerton, Michael J.

    2014-01-01

    Rainbow Smelt Osmerus mordax are the second most abundant pelagic prey fish in Lake Ontario after Alewife Alosa psuedoharengus. The 2013, USGS/NYSDEC bottom trawl assessment indicated the abundance of Lake Ontario age-1 and older Rainbow Smelt decreased by 69% relative to 2012. Length frequency-based age analysis indicated that age-1 Rainbow Smelt constituted approximately 50% of the population, which is similar to recent trends where the proportion of age-1 has ranged from 95% to 42% of the population. While they constituted approximately half of the catch, the overall abundance index for age 1 was one of the lowest observed in the time series, potentially a result of cannibalism from the previous year class. Combined data from all bottom trawl assessments along the southern shore and eastern basin indicate the proportion of the fish community that is Rainbow Smelt has declined over the past 30 years. In 2013 the proportion of the pelagic fish catch (only pelagic species) that was Rainbow Smelt was the second lowest in the time series at 3.1%. Community diversity indices, based on bottom trawl catches, indicate that Lake Ontario fish community diversity, as assessed by bottom trawls, has sharply declined over the past 36 years and in 2013 the index was the lowest value in the time series. Much of this community diversity decline is driven by changes in the pelagic fish community and dominance of Alewife.

  20. An updated conceptual model of Delta Smelt biology: Our evolving understanding of an estuarine fish

    Science.gov (United States)

    Baxter, Randy; Brown, Larry R.; Castillo, Gonzalo; Conrad, Louise; Culberson, Steven D.; Dekar, Matthew P.; Dekar, Melissa; Feyrer, Frederick; Hunt, Thaddeus; Jones, Kristopher; Kirsch, Joseph; Mueller-Solger, Anke; Nobriga, Matthew; Slater, Steven B.; Sommer, Ted; Souza, Kelly; Erickson, Gregg; Fong, Stephanie; Gehrts, Karen; Grimaldo, Lenny; Herbold, Bruce

    2015-01-01

    The main purpose of this report is to provide an up-to-date assessment and conceptual model of factors affecting Delta Smelt (Hypomesus transpacificus) throughout its primarily annual life cycle and to demonstrate how this conceptual model can be used for scientific and management purposes. The Delta Smelt is a small estuarine fish that only occurs in the San Francisco Estuary. Once abundant, it is now rare and has been protected under the federal and California Endangered Species Acts since 1993. The Delta Smelt listing was related to a step decline in the early 1980s; however, population abundance decreased even further with the onset of the “pelagic organism decline” (POD) around 2002. A substantial, albeit short-lived, increase in abundance of all life stages in 2011 showed that the Delta Smelt population can still rebound when conditions are favorable for spawning, growth, and survival. In this report, we update previous conceptual models for Delta Smelt to reflect new data and information since the release of the last synthesis report about the POD by the Interagency Ecological Program for the San Francisco Estuary (IEP) in 2010. Specific objectives include:

  1. Reaction Mechanism and Distribution Behavior of Arsenic in the Bottom Blown Copper Smelting Process

    Directory of Open Access Journals (Sweden)

    Qinmeng Wang

    2017-08-01

    Full Text Available The control of arsenic, a toxic and carcinogenic element, is an important issue for all copper smelters. In this work, the reaction mechanism and distribution behavior of arsenic in the bottom blown copper smelting process (SKS process were investigated and compared to the flash smelting process. There are obvious differences of arsenic distribution in the SKS process and flash process, resulting from the differences of oxygen potentials, volatilizations, smelting temperatures, reaction intensities, and mass transfer processes. Under stable production conditions, the distributions of arsenic among matte, slag, and gas phases are 6%, 12%, and 82%, respectively. Less arsenic is reported in the gas phase with the flash process than with the SKS process. The main arsenic species in gas phase are AsS (g, AsO (g, and As2 (g. Arsenic exists in the slag predominantly as As2O3 (l, and in matte as As (l. High matte grade is harmful to the elimination of arsenic to gas. The changing of Fe/SiO2 has slight effects on the distributions of arsenic. In order to enhance the removal of arsenic from the SKS smelting system to the gas phase, low oxygen concentration, low ratios of oxygen/ore, and low matte grade should be chosen. In the SKS smelting process, no dust is recycled, and almost all dust is collected and further treated to eliminate arsenic and recover valuable metals by other process streams.

  2. International blast furnace hearth and raceway symposium

    Energy Technology Data Exchange (ETDEWEB)

    1981-01-01

    Papers presented discussed some of the physical and chemical processes occuring in the raceway and hearths of blast furnaces. The injection of coal or fuel slurries to replace some of the coke was also covered. Fourteen papers are abstracted separately.

  3. Multiple hearth furnace for reducing iron oxide

    Science.gov (United States)

    Brandon, Mark M [Charlotte, NC; True, Bradford G [Charlotte, NC

    2012-03-13

    A multiple moving hearth furnace (10) having a furnace housing (11) with at least two moving hearths (20) positioned laterally within the furnace housing, the hearths moving in opposite directions and each moving hearth (20) capable of being charged with at least one layer of iron oxide and carbon bearing material at one end, and being capable of discharging reduced material at the other end. A heat insulating partition (92) is positioned between adjacent moving hearths of at least portions of the conversion zones (13), and is capable of communicating gases between the atmospheres of the conversion zones of adjacent moving hearths. A drying/preheat zone (12), a conversion zone (13), and optionally a cooling zone (15) are sequentially positioned along each moving hearth (30) in the furnace housing (11).

  4. Hopewell Furnace NHS : alternative transportation study

    Science.gov (United States)

    2009-12-31

    This study assesses the potential for an alternative transportation system (ATS) at Hopewell Furnace National Historic Site (NHS). The Volpe Center investigated internal circulation and potential partnerships with local historic, cultural, and recrea...

  5. Metallurgy of mercury in Almaden: from aludel furnaces until Pacific furnaces

    International Nuclear Information System (INIS)

    Tejero-Manzanares, J.; Garrido Saenz, I.; Mata Cabrera, F.; Rubio Mesas, M. L.

    2014-01-01

    This paper shows the different types of furnaces for roasting cinnabar, used in the metallurgy of quicksilver over the centuries of exploitation of the Almaden Mines (Spain). Some of these techniques are part of our industrial heritage. They have contributed to name UNESCO World Heritage Site the vast technological legacy of these mines recently. This research contributes to close the long way of metallurgical activity from aludel furnaces until Pacif furnaces, first and lasted technology to produce on an industrial scale. It is delved into the most relevant aspects having to do with the type, evolution and number of furnaces existing on each of the periods. (Author)

  6. A furnace for firing carbon products

    Energy Technology Data Exchange (ETDEWEB)

    Sudavskii, A M

    1979-12-05

    A furnace for firing carbon products is patented that consists of several chambers with a perforated hearth, which are interconnected by a lower and an upper reservoir with a locking fixture, and a flue. In order to intensify the firing process by increasing the specific hearth productivity, the flue is connected to the upper reservoir. A block diagram of the patented furnace is given, together with a description of its operation.

  7. Paired Straight Hearth Furnace - Transformational Ironmaking Process

    Energy Technology Data Exchange (ETDEWEB)

    Lu, Wei-Kao [McMaster Univ., Hamilton, ON (Canada); Debski, Paul [Andritz Metals Inc.,Canonsburg, PA (United States)

    2014-11-19

    The U. S. steel industry has reduced its energy intensity per ton of steel shipped by 33% since 1990. However, further significant gains in energy efficiency will require the development of new, transformational iron and steelmaking processes. The Paired Straight Hearth Furnace (PSH) process is an emerging alternative high productivity, direct reduced iron (DRI) technology that may achieve very low fuel rates and has the potential to replace blast furnace ironmaking. The PSH furnace can operate independently or may be coupled with other melting technologies to produce liquid hot metal that is both similar to blast furnace iron and suitable as a feedstock for basic oxygen steelmaking furnaces. The PSH process uses non-metallurgical coal as a reductant to convert iron oxides such as iron ore and steelmaking by-product oxides to DRI pellets. In this process, a multi-layer, nominally 120mm tall bed of composite “green balls” made from oxide, coal and binder is built up and contained within a moving refractory hearth. The pellet bed absorbs radiant heat energy during exposure to the high temperature interior refractory surfaces of the PSH while generating a strongly reducing gas atmosphere in the bed that yields a highly metalized DRI product. The PSH concept has been well tested in static hearth experiments. A moving bed design is being developed. The process developers believe that if successful, the PSH process has the potential to replace blast furnaces and coke ovens at a fraction of the operating and capital cost while using about 30% less energy relative to current blast furnace technology. DRI output could also feed electric arc furnaces (EAFs) by displacing a portion of the scrap charge.

  8. Multiphase flow modelling of furnace tapholes

    OpenAIRE

    Reynolds, Quinn G.; Erwee, Markus W.

    2017-01-01

    Pyrometallurgical furnaces of many varieties make use of tapholes in order to facilitate the removal of molten process material from inside the vessel. Correct understanding and operation of the taphole is essential for optimal performance of such furnaces. The present work makes use of computational fluid dynamics models generated using the OpenFOAM® framework in order to study flow behaviour in the taphole system. Single-phase large-eddy simulation models are used to quantify the discharge ...

  9. Characterization of calcium carbonate sorbent particle in furnace environment

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Kang Soo [Aerosol and Particle Technology Laboratory, Department of Mechanical Engineering, KAIST 291 Daehak-ro, Yuseong-gu, Daejeon, 305-701 (Korea, Republic of); Jung, Jae Hee [Environment Sensor System Research Center, KIST 39-1 Hawolgok-dong, Seongbuk-gu, Seoul, 136-791 (Korea, Republic of); Keel, Sang In; Yun, Jin Han; Min, Tai Jin [Environmental Systems Research Division, KIMM 104 Sinseongno, Yuseong-gu, Daejeon, 305-343 (Korea, Republic of); Kim, Sang Soo, E-mail: sskim@kaist.ac.kr [Aerosol and Particle Technology Laboratory, Department of Mechanical Engineering, KAIST 291 Daehak-ro, Yuseong-gu, Daejeon, 305-701 (Korea, Republic of)

    2012-07-01

    The oxy-fuel combustion system is a promising technology to control CO{sub 2} and NO{sub X} emissions. Furthermore, sulfation reaction mechanism under CO{sub 2}-rich atmospheric condition in a furnace may lead to in-furnace desulfurization. In the present study, we evaluated characteristics of calcium carbonate (CaCO{sub 3}) sorbent particles under different atmospheric conditions. To examine the physical/chemical characteristics of CaCO{sub 3}, which is used as a sorbent particle for in-furnace desulfurization in the oxy-fuel combustion system, they were injected into high temperature drop tube furnace (DTF). Experiments were conducted at varying temperatures, residence times, and atmospheric conditions in a reactor. To evaluate the aerosolizing characteristics of the CaCO{sub 3} sorbent particle, changes in the size distribution and total particle concentration between the DTF inlet and outlet were measured. Structural changes (e.g., porosity, grain size, and morphology) of the calcined sorbent particles were estimated by BET/BJH, XRD, and SEM analyses. It was shown that sorbent particles rapidly calcined and sintered in the air atmosphere, whereas calcination was delayed in the CO{sub 2} atmosphere due to the higher CO{sub 2} partial pressure. Instead, the sintering effect was dominant in the CO{sub 2} atmosphere early in the reaction. Based on the SEM images, it was shown that the reactions of sorbent particles could be explained as a grain-subgrain structure model in both the air and CO{sub 2} atmospheres.

  10. Energy Saving in Industrial Annealing Furnaces

    Directory of Open Access Journals (Sweden)

    Fatma ÇANKA KILIÇ

    2018-03-01

    Full Text Available In this study, an energy efficiency studies have been carried out in a natural gas-fired rolling mill annealing furnace of an industrial establishment. In this context, exhaust gas from the furnace has been examined in terms of waste heat potential. In the examinations that have been made in detail; waste heat potential was found as 3.630,31 kW. Technical and feasibility studies have been carried out to realize electricity production through an Organic Rankine Cycle (ORC system for evaluating the waste heat potential of the annealing furnace. It has been calculated that 1.626.378,88 kWh/year of electricity can be generated by using the exhaust gas waste heat of the annealing furnace through an ORC system to produce electric energy with a net efficiency of 16%. The financial value of this energy was determined as 436.032,18 TL/year and the simple repayment period of the investment was 8,12 years. Since the annealing period of the annealing furnace is 2800 hours/year, the investment has not been found to be feasible in terms of the feasibility studies. However, the investment suitability can be assured when the annealing furnace is operating at full capacity for 8,000 hours or more annually.

  11. Smelting reduction of MgO in molten slag by liquid ferrosilicon

    Energy Technology Data Exchange (ETDEWEB)

    Tang, Q.; Gao, J.; Chen, X.; Wei, X.

    2016-10-01

    The smelting reduction of magnesium oxide was researched in this paper. The effect of molten slag composition and reduction temperature on percent reduction of magnesium oxide were discussed, and kinetics of smelting reduction of magnesium oxide in molten slag was studied. The results showed that the reduction extent of magnesium oxide increased by increasing either one of the following factors: the initial mass ratio of Al{sub 2}O{sub 3}/SiO{sub 2}, the addition of CaF{sub 2}, the initial molar ratio of Si/2MgO, and reaction temperature. The overall smelting reduction was controlled by mass transfer in slag with an apparent activation energy 586 kJ mol{sup -}1. (Author)

  12. Development and Application of SKSSIM Simulation Software for the Oxygen Bottom Blown Copper Smelting Process

    Directory of Open Access Journals (Sweden)

    Qinmeng Wang

    2017-10-01

    Full Text Available The oxygen bottom blown copper smelting process (SKS process is a newly developed intense smelting process, which has been widely applied to copper production in China. A multiphase equilibrium model for the SKS process was established based on its mechanism characteristics and the principle of Gibbs energy minimization, and an efficient simulation software—SKSSIM (SKS Simulation—was developed based on the model. Industrial data from the SKS process were used to compare with the calculated data from the SKSSIM software. The calculated data on the compositions of slag and matte as well as the distribution ratios of minor elements (such as Pb, Zn, As, Sb and Bi among the slags, mattes and off-gases were in good agreement with the actual plant data. Accordingly, the SKSSIM simulation software has the potentail to be used for the prediction of smelting production and for optimizing the operating parameters of the SKS process.

  13. 76 FR 38591 - National Emission Standards for Hazardous Air Pollutants: Secondary Lead Smelting; Extension of...

    Science.gov (United States)

    2011-07-01

    ... in the public docket and made available on the Internet. If you submit an electronic comment, the EPA... contact you for clarification, the EPA may not be able to consider your comment. Electronic files should...: Questions concerning the proposed rule should be addressed to Mr. Chuck French, Office of Air Quality...

  14. 76 FR 14636 - National Emission Standards for Hazardous Air Pollutants: Primary Lead Smelting

    Science.gov (United States)

    2011-03-17

    ... 15 days to April 19, 2011. The EPA received a request for this extension from the Doe Run Company, the sole covered facility. Doe Run Company requested the extension in order to analyze data and review..., the public comment period will now end on April 19, 2011. How can I get copies of the proposed rule...

  15. 76 FR 29031 - National Emissions Standards for Hazardous Air Pollutants: Secondary Lead Smelting

    Science.gov (United States)

    2011-05-19

    ... Agency for Toxic Substances and Disease Registry BACT best available control technology BLDS bag leak... ODW Office of Drinking Water OECA Office of Enforcement and Compliance Assurance OHEA Office of Health... Affect Energy Supply, Distribution, or Use I. National Technology Transfer and Advancement Act J...

  16. Oribatid mite communities in contaminated soils nearby a lead and zinc smelting plant in Zanjan, Iran

    NARCIS (Netherlands)

    Jamshidian, M.K.; Saboori, A.; Akrami, M.A.; van Straalen, N.M.

    2015-01-01

    Many studies have shown that the composition of invertebrate communities in soil changes under the influence of stressors in the soil ecosystem. Conversely, an observed altered community structure may be indicative of stress. In this study we aimed to investigate responses of oribatid mite

  17. 77 FR 555 - National Emissions Standards for Hazardous Air Pollutants From Secondary Lead Smelting

    Science.gov (United States)

    2012-01-05

    ... 331492 0205 \\a\\ North American Industry Classification System. \\b\\ Maximum Achievable Control Technology... protective. NRDC v. EPA, 529 F.3d 1077, 1083 (DC Cir. 2008). On May 19, 2011, the EPA published a proposed... dioxin formation. Finalizing work practice standards for mercury. Revising the requirements in the NESHAP...

  18. A study on the smelting of electrolytically reduced spent fuel by using surrogates

    International Nuclear Information System (INIS)

    Hur, Jin-Mok; Jeong, Myoung-Soo; Cho, Soo-Haeng; Seo, Chung-Seok; Park, Seong-Won

    2005-01-01

    A smelting as a part of the advanced spent fuel conditioning process (ACP) was studied by using surrogate materials. Residual salts including LiCl-Li 2 O were successfully separated from the metal components by an evaporation at 950degC. The melting of the metal was characterized, especially by considering the oxidation of the fine metal particles. The operation procedure of the smelting was set up as 1) removal of residual salts, 2) melting of the metal powder, and 3) a solidification of the melted mass to an ingot. (author)

  19. Turbidity and salinity affect feeding performance and physiological stress in the endangered delta smelt.

    Science.gov (United States)

    Hasenbein, Matthias; Komoroske, Lisa M; Connon, Richard E; Geist, Juergen; Fangue, Nann A

    2013-10-01

    Coastal estuaries are among the most heavily impacted ecosystems worldwide with many keystone fauna critically endangered. The delta smelt (Hypomesus transpacificus) is an endangered pelagic fish species endemic to the Sacramento-San Joaquin Estuary in northern California, and is considered as an indicator species for ecosystem health. This ecosystem is characterized by tidal and seasonal gradients in water parameters (e.g., salinity, temperature, and turbidity), but is also subject to altered water-flow regimes due to water extraction. In this study, we evaluated the effects of turbidity and salinity on feeding performance and the stress response of delta smelt because both of these parameters are influenced by water flows through the San Francisco Bay Delta (SFBD) and are known to be of critical importance to the completion of the delta smelt's life cycle. Juvenile delta smelt were exposed to a matrix of turbidities and salinities ranging from 5 to 250 nephelometric turbidity units (NTUs) and 0.2 to 15 parts per thousand (ppt), respectively, for 2 h. Best statistical models using Akaike's Information Criterion supported that increasing turbidities resulted in reduced feeding rates, especially at 250 NTU. In contrast, best explanatory models for gene transcription of sodium-potassium-ATPase (Na/K-ATPase)-an indicator of osmoregulatory stress, hypothalamic pro-opiomelanocortin-a precursor protein to adrenocorticotropic hormone (expressed in response to biological stress), and whole-body cortisol were affected by salinity alone. Only transcription of glutathione-S-transferase, a phase II detoxification enzyme that protects cells against reactive oxygen species, was affected by both salinity and turbidity. Taken together, these data suggest that turbidity is an important determinant of feeding, whereas salinity is an important abiotic factor influencing the cellular stress response in delta smelt. Our data support habitat association studies that have shown greater

  20. Notes from the Field: Acute Mercury Poisoning After Home Gold and Silver Smelting--Iowa, 2014.

    Science.gov (United States)

    Koirala, Samir; Leinenkugel, Kathy

    2015-12-18

    In March 2014, a man, aged 59 years, who lived alone and had been using different smelting techniques viewed on the Internet to recover gold and silver from computer components, was evaluated at a local emergency department for shortness of breath, tremors, anorexia, and generalized weakness. During the smelting processes, he had used hydrogen peroxide, nitric acid, muriatic acid, and sulfuric acid purchased from local stores or Internet retailers. For protection, he wore a military gas mask of unknown type. The mask was used with filter cartridges, but their effectiveness against chemical fumes was not known.

  1. Bacterial community structure and diversity responses to the direct revegetation of an artisanal zinc smelting slag after 5 years.

    Science.gov (United States)

    Luo, Youfa; Wu, Yonggui; Wang, Hu; Xing, Rongrong; Zheng, Zhilin; Qiu, Jing; Yang, Lian

    2018-05-01

    This comparative field study examined the responses of bacterial community structure and diversity to the revegetation of zinc (Zn) smelting waste slag with eight plant species after 5 years. The microbial community structure of waste slag with and without vegetation was evaluated using high-throughput sequencing. The physiochemical properties of Zn smelting slag after revegetation with eight plant rhizospheres for 5 years were improved compared to those of bulk slag. Revegetation significantly increased the microbial community diversity in plant rhizospheres, and at the phylum level, Proteobacteria, Acidobacteria, and Bacteroidetes were notably more abundant in rhizosphere slags than those in bulk waste slag. Additionally, revegetation increased the relative abundance of plant growth-promoting rhizobacteria such as Flavobacterium, Streptomyces, and Arthrobacter as well as symbiotic N 2 fixers such as Bradyrhizobium. Three dominant native plant species (Arundo donax, Broussonetia papyrifera, and Robinia pseudoacacia) greatly increased the quality of the rhizosphere slags. Canonical correspondence analysis showed that the differences in bacterial community structure between the bulk and rhizosphere slags were explained by slag properties, i.e., pH, available copper (Cu) and lead (Pb), moisture, available nitrogen (N), phosphorus (P), and potassium (K), and organic matter (OM); however, available Zn and cadmium (Cd) contents were the slag parameters that best explained the differences between the rhizosphere communities of the eight plant species. The results suggested that revegetation plays an important role in enhancing bacterial community abundance and diversity in rhizosphere slags and that revegetation may also regulate microbiological properties and diversity mainly through changes in heavy metal bioavailability and physiochemical slag characteristics.

  2. Industrial furnace with improved heat transfer

    Energy Technology Data Exchange (ETDEWEB)

    Hoetzl, M.; Lingle, T.M.

    1993-07-20

    A method is described for effecting improved heat transfer with in an industrial furnace having a cylindrical furnace section, a door at one end of the furnace section, an end plate at the opposite end of the section a circular fan plate concentrically positioned within the furnace section to define a cylindrical fan chamber between the plate and the end section with a fan there between and a heat treat chamber between the plate and the door, the fan plate defining a non-orificing annular space extending between the interior of the cylindrical furnace section and the outer edge of the plate, the plate having a centrally located under-pressure opening extending there through and a plurality of circumferentially spaced tubular heating elements extending through the annular space into the heat treating chamber, the method comprising the steps of: (a) heating the heating elements to a temperature which is hotter that the temperature of the work within the heat treating chamber; (b) rotating the fan at a speed sufficient to form a portion of the furnace atmosphere as a wind mass swirling about the fan chamber; (c) propagating the wind mass through the annular space into the heat treating chamber as a swirling wind mass in the form of an annulus, the wind mass impinging the heating elements to establish heat transfer contact therewith while the mass retains its annulus shape until contacting the door and without any significant movement of the wind mass into the center of the heat treating chamber; (d) drawing the wind mass through the under-pressure zone after the wind mass comes into heat transfer contact with the work in the heat treating chamber; and (e) thereafter heating the work by radiation from the beating elements at high furnace temperatures in excess of about 1,600 F.

  3. Thermal performance evaluation of a four pan jaggery processing furnace for improvement in energy utilization

    Energy Technology Data Exchange (ETDEWEB)

    Sardeshpande, Vishal R.; Shendage, D.J.; Pillai, Indu R. [Department of Energy Science and Engineering, Indian Institute of Technology, Bombay (India)

    2010-12-15

    The jaggery making from sugarcane is one of the traditional process industries contributing to the local employment and entrepreneurship opportunities to the rural population. Jaggery is a condensed form of sugarcane juice produced by evaporation of moisture. Bagasse which is internally generated during juice extraction from sugarcane is used as the fuel for evaporation in a jaggery furnace. Any efficiency improvement in the thermal performance of a jaggery furnace leads to bagasse saving which provides additional revenue for the jaggery manufacturer. A procedure for thermal evaluation using mass and energy balance for a jaggery furnace is proposed to establish furnace performance and loss stream analysis. The proposed method is used to investigate a four pan traditional jaggery furnace in India. The loss stream analysis indicates that the theoretical energy required for jaggery processing is only 29% of total energy supplied by bagasse combustion. The major loss is associated with heat carried in flue gas and wall losses. The air available for combustion depends upon the draft created by chimney in natural draft furnaces. The oxygen content in the flue gas is a measure of degree of combustion. A controlled fuel feeding based on the oxygen percentage in the flue gases is proposed and demonstrated. The traditional practice of fuel feeding rate is changed to control feeding rate leading to reduction in specific fuel consumption from 2.39 kg bagasse/kg jaggery to 1.73 kg bagasse/kg jaggery. This procedure can be used for evaluation of jaggery furnaces for identification and quantification of losses, which will help in improving thermal energy utilization. (author)

  4. Comparison of a burning mass ceramics coating in laboratory furnace and instrustrial furnace

    International Nuclear Information System (INIS)

    Soares, R.A.L.; Castro, J.R. de S.

    2012-01-01

    This work intends to analyze the differences obtained in the technological properties of a ceramic coating after firing in two distinct environments, laboratory furnace and industrial furnace. For this, was characterized a ceramic mass used in the production of porous coating. The analyzes were performed chemical, mineralogical and thermal mass in that. The specimens were obtained by compacting and burned in the maximum temperature of 1140 deg C in two furnaces, laboratory and industrial. The technological tests were performed linear shrinkage, water absorption, bulk density and mechanical strength. The microstructure was evaluated by ray-X diffraction and scanning electron microscopy. The results showed that both furnaces provided significant differences in analyzed specimens, such as increased strength and low water absorption in the fired samples in a laboratory furnace, for example. (author)

  5. Energy saving options for glass furnaces & recovery of heat from their flue gases and experiences with batch & cullet pre-heaters applied in the glass industry

    NARCIS (Netherlands)

    Beerkens, R.G.C.

    2009-01-01

    Several measures, such as changes in batch composition (less batch humidity), or optimization of operating conditions, and limiting the combustion air excess, can lead to typically 2-8 % of energy savings of industrial glass furnaces. Larger energy savings are only possible by new furnace designs,

  6. Industrial and process furnaces principles, design and operation

    CERN Document Server

    Jenkins, Barrie

    2014-01-01

    Furnaces sit at the core of all branches of manufacture and industry, so it is vital that these are designed and operated safely and effi-ciently. This reference provides all of the furnace theory needed to ensure that this can be executed successfully on an industrial scale. Industrial and Process Furnaces: Principles, 2nd Edition provides comprehensive coverage of all aspects of furnace operation and design, including topics essential for process engineers and operators to better understand furnaces. This includes: the combustion process and its control, furnace fuels, efficiency,

  7. Migration of diadromous and landlocked smelt populations studies by otolith geochemistry

    NARCIS (Netherlands)

    Phung, A.T.; Tulp, I.Y.M.; Baeyens, W.; Elskens, M.; Leermakers, M.; Gao, Y.

    2015-01-01

    Laser ablation inductively coupled mass spectrometry (LA-ICPMS) was used to determine Sr and Ba profiles along the growth axis of otholiths of European smelt caught in the Wadden Sea, the IJsselmeer and the Markermeer and to investigate the migration behaviour of the fish between the freshwater

  8. Reductive-sulfurizing smelting treatment of smelter slag for copper and cobalt recovery

    Directory of Open Access Journals (Sweden)

    Li Y.

    2018-01-01

    Full Text Available Recovery of copper and cobalt from smelter slag using reductive-sulfurizing smelting method was performed in this study. The effects of reductive agent (coke, sulfurizing agent (pyrite, slag modifier (CaO and smelting temperature and duration on the extractive efficiencies of Cu, Co and Fe were discussed. The phase compositions and microstructure of the materials, copper-cobalt matte and cleaned slag were determined. The results showed that copper and cobalt contents in cleaned slag could decrease averagely to 0.18% and 0.071% respectively after cleaning. 91.99% Cu and 92.94% Co and less than 38.73% Fe were recovered from the smelter slag under the optimum conditions: 6 wt.% coke, 20 wt.% pyrite and 6 wt.% CaO addition to the smelter slag, smelting temperature of 1350°C and smelting duration of 3h. The addition of CaO can increase the selectivity of Co recovery. The cleaning products were characterized by XRD and SEM-EDS analysis. The results showed that the main phases of copper-cobalt matte were iron sulfide (FeS, geerite (Cu8S5, iron cobalt sulfide (Fe0.92Co0.08S and Fe-Cu-Co alloy. The cleaned slag mainly comprised fayalite (Fe2SiO4, hedenbergite (CaFe(Si2O6 and magnetite (Fe3O4.

  9. Effects of a reducer type on copper flash smelting slag decopperisation

    Directory of Open Access Journals (Sweden)

    B. Oleksiak

    2015-01-01

    Full Text Available In the paper, results of investigations on coke dust, anthracite dust and coal flotation concentrate application in the technology of copper flash smelting slag processing are presented. The results show that the selected reducers can be used as substitutes for the conventional coke.

  10. [Limiting factors of waste land revegetation in indigenous zinc smelting areas of western Guizhou].

    Science.gov (United States)

    Lin, Wen-Jie; Xiao, Tang-Fu; Ao, Zi-Qiang; Xing, Jun; Ma, Huan-Cheng; Hu, Ting-Xing

    2007-03-01

    With indigenous zinc smelting waste residue, contaminated soil and background soil as test substrates, a pot experiment was conducted to study the growth characteristics of Lolium perenne and Trifolium pretense on these substrates. The results showed that the major limiting factors of waste land revegetation in indigenous zinc smelting areas of western Guizhou were the salt-alkali stress and the lower contents of organic matter, total N, available N and total K. The heavy metals in waste residue had a high concentration, but their available forms only occupied a small proportion, with low toxicity to plant but having potential harmful risk. Contaminated soil had lower concentrations of heavy metals than waste residue, but its contained heavy metals were more in available form. The constraints of revegetation on contaminated soil were the toxicity of heavy metals and the low contents of available P and K. Mixing contaminated soil with zinc smelting waste residue could be one of the effective approaches for the substrate amendment in indigenous zinc smelting areas.

  11. Continuous austempering fluidized bed furnace. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Srinivasan, M.N. [Lamar Univ., Beaumont, TX (United States). Dept. of Mechanical Engineering

    1997-09-23

    The intended objective of this project was to show the benefits of using a fluidized bed furnace for austenitizing and austempering of steel castings in a continuous manner. The division of responsibilities was as follows: (1) design of the fluidized bed furnace--Kemp Development Corporation; (2) fabrication of the fluidized bed furnace--Quality Electric Steel, Inc.; (3) procedure for austempering of steel castings, analysis of the results after austempering--Texas A and M University (Texas Engineering Experiment Station). The Department of Energy provided funding to Texas A and M University and Kemp Development Corporation. The responsibility of Quality Electric Steel was to fabricate the fluidized bed, make test castings and perform austempering of the steel castings in the fluidized bed, at their own expense. The project goals had to be reviewed several times due to financial constraints and technical difficulties encountered during the course of the project. The modifications made and the associated events are listed in chronological order.

  12. High temperature aircraft research furnace facilities

    Science.gov (United States)

    Smith, James E., Jr.; Cashon, John L.

    1992-01-01

    Focus is on the design, fabrication, and development of the High Temperature Aircraft Research Furnace Facilities (HTARFF). The HTARFF was developed to process electrically conductive materials with high melting points in a low gravity environment. The basic principle of operation is to accurately translate a high temperature arc-plasma gas front as it orbits around a cylindrical sample, thereby making it possible to precisely traverse the entire surface of a sample. The furnace utilizes the gas-tungsten-arc-welding (GTAW) process, also commonly referred to as Tungsten-Inert-Gas (TIG). The HTARFF was developed to further research efforts in the areas of directional solidification, float-zone processing, welding in a low-gravity environment, and segregation effects in metals. The furnace is intended for use aboard the NASA-JSC Reduced Gravity Program KC-135A Aircraft.

  13. Acoustic Levitator With Furnace And Laser Heating

    Science.gov (United States)

    Barmatz, Martin B.; Stoneburner, James D.

    1991-01-01

    Acoustic-levitation apparatus incorporates electrical-resistance furnace for uniform heating up to temperature of about 1,000 degrees C. Additional local heating by pair of laser beams raise temperature of sample to more than 1,500 degrees C. High temperature single-mode acoustic levitator generates cylindrical-mode accoustic resonance levitating sample. Levitation chamber enclosed in electrical-resistance furnace. Infrared beams from Nd:YAG laser provide additional local heating of sample. Designed for use in containerless processing of materials in microgravity or in normal Earth gravity.

  14. Measure Guideline. High Efficiency Natural Gas Furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Brand, L. [Partnership for Advanced Residential Retrofit (PARR), Des Plaines, IL (United States); Rose, W. [Partnership for Advanced Residential Retrofit (PARR), Des Plaines, IL (United States)

    2012-10-01

    This measure guideline covers installation of high-efficiency gas furnaces, including: when to install a high-efficiency gas furnace as a retrofit measure; how to identify and address risks; and the steps to be used in the selection and installation process. The guideline is written for Building America practitioners and HVAC contractors and installers. It includes a compilation of information provided by manufacturers, researchers, and the Department of Energy as well as recent research results from the Partnership for Advanced Residential Retrofit (PARR) Building America team.

  15. Design of a rotating-hearth furnace

    Energy Technology Data Exchange (ETDEWEB)

    Behrens, H A [LOI Industrieofenanlagen G.m.b.H., Essen (Germany, F.R.)

    1979-09-01

    Part I of this paper is intended to present a review of the theory of heating round stock of a length considerably exceeding the diameter. It is permissible to neglect heating from the ends of the cylinders. With short and thick ingots as used in pilgrim mills, for instance, such simplification is not possible. The method for calculating the waste gas temperature can also be used for the remaining furnace sections provided certain conditions are allowed for and computational procedures observed. Part II of the paper will deal with this and with the major design features of rotating-hearth furnaces.

  16. Process and furnace for working bituminous materials

    Energy Technology Data Exchange (ETDEWEB)

    Klotzer, M

    1921-06-28

    A process for working up bitumen-containing materials, such as coal, peat and shale is characterized in that the material in thin-height batches with constant shaking by means of forward and backward movement of an elongated horizontal hearth heated underneath on which the material freely lies and on which it is moved in the furnace, through a single narrow furnace space with zone-wise heating of the hearth. A drying zone, a spent-material removal zone, and a carbonization zone are provided. Under separate hoods the gases and vapors are removed from these zones.

  17. Measure Guideline: High Efficiency Natural Gas Furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Brand, L.; Rose, W.

    2012-10-01

    This Measure Guideline covers installation of high-efficiency gas furnaces. Topics covered include when to install a high-efficiency gas furnace as a retrofit measure, how to identify and address risks, and the steps to be used in the selection and installation process. The guideline is written for Building America practitioners and HVAC contractors and installers. It includes a compilation of information provided by manufacturers, researchers, and the Department of Energy as well as recent research results from the Partnership for Advanced Residential Retrofit (PARR) Building America team.

  18. Glass Furnace Project, October 1982-March 1983

    International Nuclear Information System (INIS)

    Armstrong, K.M.; Klingler, L.M.

    1983-01-01

    In the Glass Furnace Project currently under way at Mound, a treatment technology for low-level radioactive waste is being evaluated that will combine volume reduction and immobilization in one step. Initial work focused on demonstrating the ability of the furnace to efficiently incinerate nonradioactive, simulated power-plant waste and on determining the adequacy of immobilization in a soda-lime silica matrix. Further evaluation of the system will involve a demonstration of the combustion and containment of radioactive waste. In preparation for this next phase of the program, preliminary investigation and design work were conducted during the past six months. 5 figures, 1 table

  19. Distribution and health risk assessment to heavy metals near smelting and mining areas of Hezhang, China.

    Science.gov (United States)

    Briki, Meryem; Zhu, Yi; Gao, Yang; Shao, Mengmeng; Ding, Huaijian; Ji, Hongbing

    2017-08-19

    Mining and smelting areas in Hezhang have generated a large amount of heavy metals into the environment. For that cause, an evaluative study on human exposure to heavy metals including Co, Ni, Cu, Zn, Cr, As, Cd, Pb, Sb, Bi, Be, and Hg in hair and urine was conducted for their concentrations and correlations. Daily exposure and non-carcinogenic and carcinogenic risk were estimated. Sixty-eight scalp hair and 66 urine samples were taken from participants of different ages (6-17, 18-40, 41-60, and ≥ 65 years) living in the vicinity of an agricultural soil near mine and smelting areas. The results compared to the earlier studies showed an elevated concentration of Pb, Be, Bi, Co, Cr, Ni, Sb, and Zn in hair and urine. These heavy metals were more elevated in mining than in smelting. Considering gender differences, females were likely to be more affected than male. By investigating age differences in this area, high heavy metal concentrations in male's hair and urine existed in age of 18-40 and ≥ 66, respectively. However, females did not present homogeneous age distribution. Hair and urine showed a different distribution of heavy metals in different age and gender. In some cases, significant correlation was found between heavy metals in hair and urine (P > 0.05 and P > 0.01) in mining area. The estimated average daily intake of heavy metals in vegetables showed a great contribution compared to the soil and water. Non-carcinogenic and carcinogenic risk values of total pathways in mining and smelting areas were higher than 1 and exceeded the acceptable levels. Thus, the obtained data might be useful for further studies. They can serve as a basis of comparison and assessing the effect of simultaneous exposure from heavy metals in mining and smelting areas, and potential health risks from exposure to heavy metals in vegetables need more consideration.

  20. Interactions between hatch dates, growth rates, and mortality of Age-0 native Rainbow Smelt and nonnative Alewife in Lake Champlain

    Science.gov (United States)

    Parrish, Donna; Simonin, Paul W.; Rudstam, Lars G.; Pientka, Bernard; Sullivan, Patrick J.

    2016-01-01

    Timing of hatch in fish populations can be critical for first-year survival and, therefore, year-class strength and subsequent species interactions. We compared hatch timing, growth rates, and subsequent mortality of age-0 Rainbow Smelt Osmerus mordax and Alewife Alosa pseudoharengus, two common open-water fish species of northern North America. In our study site, Lake Champlain, Rainbow Smelt hatched (beginning May 26) almost a month earlier than Alewives (June 20). Abundance in the sampling area was highest in July for age-0 Rainbow Smelt and August for age-0 Alewives. Late-hatching individuals of both species grew faster than those hatching earlier (0.6 mm/d versus 0.4 for Rainbow Smelt; 0.7 mm/d versus 0.6 for Alewives). Mean mortality rate during the first 45 d of life was 3.4%/d for age-0 Rainbow Smelt and was 5.5%/d for age-0 Alewives. Alewife mortality rates did not differ with hatch timing but daily mortality rates of Rainbow Smelt were highest for early-hatching fish. Cannibalism is probably the primary mortality source for age-0 Rainbow Smelt in this lake. Therefore, hatching earlier may not be advantageous because the overlap of adult and age-0 Rainbow Smelt is highest earlier in the season. However, Alewives, first documented in Lake Champlain in 2003, may increase the mortality of age-0 Rainbow Smelt in the summer, which should favor selection for earlier hatching.

  1. Modeling of Thermochemical Behavior in an Industrial-Scale Rotary Hearth Furnace for Metallurgical Dust Recycling

    Science.gov (United States)

    Wu, Yu-Liang; Jiang, Ze-Yi; Zhang, Xin-Xin; Xue, Qing-Guo; Yu, Ai-Bing; Shen, Yan-Song

    2017-10-01

    Metallurgical dusts can be recycled through direct reduction in rotary hearth furnaces (RHFs) via addition into carbon-based composite pellets. While iron in the dust is recycled, several heavy and alkali metal elements harmful for blast furnace operation, including Zn, Pb, K, and Na, can also be separated and then recycled. However, there is a lack of understanding on thermochemical behavior related to direct reduction in an industrial-scale RHF, especially removal behavior of Zn, Pb, K, and Na, leading to technical issues in industrial practice. In this work, an integrated model of the direct reduction process in an industrial-scale RHF is described. The integrated model includes three mathematical submodels and one physical model, specifically, a three-dimensional (3-D) CFD model of gas flow and heat transfer in an RHF chamber, a one-dimensional (1-D) CFD model of direct reduction inside a pellet, an energy/mass equilibrium model, and a reduction physical experiment using a Si-Mo furnace. The model is validated by comparing the simulation results with measurements in terms of furnace temperature, furnace pressure, and pellet indexes. The model is then used for describing in-furnace phenomena and pellet behavior in terms of heat transfer, direct reduction, and removal of a range of heavy and alkali metal elements under industrial-scale RHF conditions. The results show that the furnace temperature in the preheating section should be kept at a higher level in an industrial-scale RHF compared with that in a pilot-scale RHF. The removal rates of heavy and alkali metal elements inside the composite pellet are all faster than iron metallization, specifically in the order of Pb, Zn, K, and Na.

  2. Technological indicators of operation of the rotating-hearth furnace in conditions of discontinued production

    Directory of Open Access Journals (Sweden)

    Lazić, L.

    2008-04-01

    Full Text Available Quality heating of the steel charge to be rolled into seamless tubes in the rotating-hearth furnace requires continuous operation of the pilger mill. Interruption of the charging schedule leads to impaired charge heating process. Prolonged heating time causes a rise in the charge temperature above the limit values, and that in turn brings to a larger quantity of scale formed on the charge surface. Final result is loss of metal and overheating of the charge accompanied by increased fuel consumption and lower furnace productivity.

  3. BPM Motors in Residential Gas Furnaces: What are the Savings?

    OpenAIRE

    Lutz, James; Franco, Victor; Lekov, Alex; Wong-Parodi, Gabrielle

    2006-01-01

    Residential gas furnaces contain blowers to distribute warm air. Currently, furnace blowers use either a Permanent Split Capacitor (PSC) or a Brushless Permanent Magnet (BPM) motor. Blowers account for the majority of furnace electricity consumption. Therefore, accurate determination of the blower electricity consumption is important for understanding electricity consumption of furnaces. The electricity consumption of blower motors depends on the static pressure across the blower. This p...

  4. Electric melting furnace for waste solidification

    International Nuclear Information System (INIS)

    Masaki, Toshio.

    1990-01-01

    To avoid electric troubles or reduction of waste processing performance even when platinum group elements are contained in wastes to be applied with glass solidification. For this purpose, a side electrode is disposed to the side wall of a melting vessel and a central electrode serving as a counter electrode is disposed about at the center inside the melting vessel. With such a constitution, if conductive materials are deposited at the bottom of the furnace or the bottom of the melting vessel, heating currents flow selectively between the side electrode and the central electrode. Accordingly, no electric currents flow through the conductive deposits thereby enabling to prevent abnormal heating in the bottom of the furnace. Further, heat generated by electric supply between the side electrode and the central electrode is supplied efficiently to raw material on the surface of the molten glass liquid to improve the processing performance. Further, disposition of the bottom electrode at the bottom of the furnace enables current supply between the central electrode and the bottom electrode to facilitate the temperature control for the molten glass in the furnace than in the conventional structure. (I.S.)

  5. Blast furnace hearth lining: post mortem analysis

    Energy Technology Data Exchange (ETDEWEB)

    Almeida, Bruno Vidal de; Vernilli Junior, Fernando, E-mail: bva@usp.br [Universidade de Sao Paulo (USP), Lorena, SP (Brazil). Escola de Engenharia; Neves; Elton Silva; Silva, Sidiney Nascimento [Companhia Siderugica Nacional (CSN), Rio de Janeiro, RJ (Brazil)

    2017-05-15

    The main refractory lining of blast furnace hearth is composed by carbon blocks that operates in continuous contact with hot gases, liquid slag and hot metal, in temperatures above 1550 deg C for 24 hours a day. To fully understand the wear mechanism that acts in this refractory layer system it was performed a Post Mortem study during the last partial repair of this furnace. The samples were collected from different parts of the hearth lining and characterized using the following techniques: Bulk Density and Apparent Porosity, X-Ray Fluorescence, X-ray Diffraction, Scanning Electron Microscopy with Energy-dispersive X-Ray Spectroscopy. The results showed that the carbon blocks located at the opposite side of the blast furnace tap hole kept its main physicochemical characteristics preserved even after the production of 20x10{sup 6} ton of hot metal. However, the carbon blocks around the Tap Hole showed infiltration by hot metal and slag and it presents a severe deposition of zinc and sulfur over its carbon flakes. The presence of these elements is undesired because it reduces the physic-chemical stability of this refractory system. This deposition found in the carbon refractory is associated with impurities present in the both coke and the sinter feed used in this blast furnace in the last few years. (author)

  6. Thermal model of the whole element furnace

    International Nuclear Information System (INIS)

    Cramer, E.R.

    1998-01-01

    A detailed thermal analysis was performed to calculate temperatures in the whole element test furnace that is used to conduct drying studies of N-Reactor fuel. The purpose of this analysis was to establish the thermal characteristics of the test system and to provide a basis for post-test analysis

  7. Sintering furnace for remote fuel fabrication

    International Nuclear Information System (INIS)

    Bowen, W.W.

    1978-10-01

    Component testing and evaluation of a chemical vapor deposition Re/W muffle has been initiated. Hydrogen permeation testing and thermal cycling behavior will be evaluated. Fabrication of prototype 10-12 Kg furnace is scheduled for completion late in 1979, at which time testing of the system will be initiated

  8. Blast furnace hearth lining: post mortem analysis

    International Nuclear Information System (INIS)

    Almeida, Bruno Vidal de; Vernilli Junior, Fernando

    2017-01-01

    The main refractory lining of blast furnace hearth is composed by carbon blocks that operates in continuous contact with hot gases, liquid slag and hot metal, in temperatures above 1550 deg C for 24 hours a day. To fully understand the wear mechanism that acts in this refractory layer system it was performed a Post Mortem study during the last partial repair of this furnace. The samples were collected from different parts of the hearth lining and characterized using the following techniques: Bulk Density and Apparent Porosity, X-Ray Fluorescence, X-ray Diffraction, Scanning Electron Microscopy with Energy-dispersive X-Ray Spectroscopy. The results showed that the carbon blocks located at the opposite side of the blast furnace tap hole kept its main physicochemical characteristics preserved even after the production of 20x10"6 ton of hot metal. However, the carbon blocks around the Tap Hole showed infiltration by hot metal and slag and it presents a severe deposition of zinc and sulfur over its carbon flakes. The presence of these elements is undesired because it reduces the physic-chemical stability of this refractory system. This deposition found in the carbon refractory is associated with impurities present in the both coke and the sinter feed used in this blast furnace in the last few years. (author)

  9. Aerosol and particle transport in biomass furnaces

    NARCIS (Netherlands)

    Kemenade, van H.P.; Obernberger, G.

    2005-01-01

    The particulate emissions of solid fuel fired furnaces typically exhibit a bimodal distribution: a small peak in the range of 0.1 mm and a larger one above 10 mm. The particles with sizes above 10 mm are formed by a mechanical process like disintegration of the fuel after combustion, or erosion,

  10. Furnace for distillation of shales, etc

    Energy Technology Data Exchange (ETDEWEB)

    Germain-Clergault, M

    1863-07-09

    Practical experience and continuous operation of 55 retorts for 5 years of the system of vertical retorts patented in 1857 (French Patent 18,422) has shown the advantages resulting from this furnace which gives over a mean yield of 5% of Auton shale, which is /sup 1///sub 2/% more than the old systems with a fuel economy varying from 15 to 20%.

  11. Effects of ocean acidification on the swimming ability, development and biochemical responses of sand smelt larvae

    International Nuclear Information System (INIS)

    Silva, Cátia S.E.; Novais, Sara C.; Lemos, Marco F.L.; Mendes, Susana; Oliveira, Ana P.; Gonçalves, Emanuel J.; Faria, Ana M.

    2016-01-01

    Ocean acidification, recognized as a major threat to marine ecosystems, has developed into one of the fastest growing fields of research in marine sciences. Several studies on fish larval stages point to abnormal behaviours, malformations and increased mortality rates as a result of exposure to increased levels of CO_2. However, other studies fail to recognize any consequence, suggesting species-specific sensitivity to increased levels of CO_2, highlighting the need of further research. In this study we investigated the effects of exposure to elevated pCO_2 on behaviour, development, oxidative stress and energy metabolism of sand smelt larvae, Atherina presbyter. Larvae were caught at Arrábida Marine Park (Portugal) and exposed to different pCO_2 levels (control: ~ 600 μatm, pH = 8.03; medium: ~ 1000 μatm, pH = 7.85; high: ~ 1800 μatm, pH = 7.64) up to 15 days, after which critical swimming speed (U_c_r_i_t), morphometric traits and biochemical biomarkers were determined. Measured biomarkers were related with: 1) oxidative stress — superoxide dismutase and catalase enzyme activities, levels of lipid peroxidation and DNA damage, and levels of superoxide anion production; 2) energy metabolism — total carbohydrate levels, electron transport system activity, lactate dehydrogenase and isocitrate dehydrogenase enzyme activities. Swimming speed was not affected by treatment, but exposure to increasing levels of pCO_2 leads to higher energetic costs and morphometric changes, with larger larvae in high pCO_2 treatment and smaller larvae in medium pCO_2 treatment. The efficient antioxidant response capacity and increase in energetic metabolism only registered at the medium pCO_2 treatment may indicate that at higher pCO_2 levels the capacity of larvae to restore their internal balance can be impaired. Our findings illustrate the need of using multiple approaches to explore the consequences of future pCO_2 levels on organisms. - Highlights: • Exposure to high pCO_2

  12. Effects of ocean acidification on the swimming ability, development and biochemical responses of sand smelt larvae

    Energy Technology Data Exchange (ETDEWEB)

    Silva, Cátia S.E. [MARE — Marine and Environmental Sciences Centre, ISPA − Instituto Universitário (Portugal); MARE — Marine and Environmental Sciences Centre, ESTM, Instituto Politécnico de Leiria (Portugal); Novais, Sara C.; Lemos, Marco F.L.; Mendes, Susana [MARE — Marine and Environmental Sciences Centre, ESTM, Instituto Politécnico de Leiria (Portugal); Oliveira, Ana P. [IPMA — Instituto Português do Mar e da Atmosfera, Algés (Portugal); Gonçalves, Emanuel J. [MARE — Marine and Environmental Sciences Centre, ISPA − Instituto Universitário (Portugal); Faria, Ana M., E-mail: afaria@ispa.pt [MARE — Marine and Environmental Sciences Centre, ISPA − Instituto Universitário (Portugal)

    2016-09-01

    Ocean acidification, recognized as a major threat to marine ecosystems, has developed into one of the fastest growing fields of research in marine sciences. Several studies on fish larval stages point to abnormal behaviours, malformations and increased mortality rates as a result of exposure to increased levels of CO{sub 2}. However, other studies fail to recognize any consequence, suggesting species-specific sensitivity to increased levels of CO{sub 2}, highlighting the need of further research. In this study we investigated the effects of exposure to elevated pCO{sub 2} on behaviour, development, oxidative stress and energy metabolism of sand smelt larvae, Atherina presbyter. Larvae were caught at Arrábida Marine Park (Portugal) and exposed to different pCO{sub 2} levels (control: ~ 600 μatm, pH = 8.03; medium: ~ 1000 μatm, pH = 7.85; high: ~ 1800 μatm, pH = 7.64) up to 15 days, after which critical swimming speed (U{sub crit}), morphometric traits and biochemical biomarkers were determined. Measured biomarkers were related with: 1) oxidative stress — superoxide dismutase and catalase enzyme activities, levels of lipid peroxidation and DNA damage, and levels of superoxide anion production; 2) energy metabolism — total carbohydrate levels, electron transport system activity, lactate dehydrogenase and isocitrate dehydrogenase enzyme activities. Swimming speed was not affected by treatment, but exposure to increasing levels of pCO{sub 2} leads to higher energetic costs and morphometric changes, with larger larvae in high pCO{sub 2} treatment and smaller larvae in medium pCO{sub 2} treatment. The efficient antioxidant response capacity and increase in energetic metabolism only registered at the medium pCO{sub 2} treatment may indicate that at higher pCO{sub 2} levels the capacity of larvae to restore their internal balance can be impaired. Our findings illustrate the need of using multiple approaches to explore the consequences of future pCO{sub 2} levels on

  13. Dynamics and control of a gas-fired furnace

    NARCIS (Netherlands)

    Roffel, B.; Rijnsdorp, J.E.

    1974-01-01

    A non-linear model has been developed for a gas-fired furnace in which oil is heated. The model is applicable from minimum to maximum heat load of the furnace. The dynamics of the model have been compared to experimental results, which were obtained for a pilot-scale furnace. They are in good

  14. Modeling of aerodynamics in vortex furnace

    Energy Technology Data Exchange (ETDEWEB)

    Anufriev, I.; Krasinsky, D. [Russian Academy of Sciences, Novosibirsk (Russian Federation). Inst. of Thermophysics; Salomatov, V.; Anikin, Y.; Sharypov, O. [Russian Academy of Sciences, Novosibirsk (Russian Federation). Inst. of Thermophysics; Novosibirsk State Univ. (Russian Federation); Enkhjargal, Kh. [Mongol Univ. of Science and Technology, Ulan Bator (Mongolia)

    2013-07-01

    At present, the torch burning technology of pulverized-coal fuel in vortex flow is one of the most prospective and environmentally-friendly combustion technologies of low-grade coals. Appropriate organization of aerodynamics may influence stability of temperature and heat flux distributions, increase slag catching, and reduce toxic emissions. Therefore, from scientific point of view it is interesting to investigate aerodynamics in the devices aiming at justification of design and operating parameters for new steam generators with vortex furnace, and upgrade of existing boiler equipment. The present work is devoted to physical and mathematical modeling of interior aerodynamics of vortex furnace of steam generator of thermal power plants. Research was carried out on the air isothermal model which geometry was similar to one section of the experimental- industrial boiler TPE-427 of Novosibirsk TPS-3. Main elements of vortex furnace structure are combustion chamber, diffuser, and cooling chamber. The model is made from organic glass; on the front wall two rectangular nozzles (through which compressed air is injected) are placed symmetrically at 15 to the horizon. The Laser Doppler Velocimeter LAD-05 was used for non-contact measurement of vortex flow characteristics. Two velocity components in the XY-plane (in different cross- sections of the model) were measured in these experiments. Reynolds number was 3.10{sup 5}. Numerical simulation of 3-D turbulent isothermal flow was performed with the use of CFD package FLUENT. Detailed structure of the flow in vortex furnace model has been obtained in predictions. The distributions of main flow characteristics (pressure, velocity and vorticity fields, turbulent kinetic energy) are presented. The obtained results may be used at designing boilers with vortex furnace. Computations were performed using the supercomputer NKS-160.

  15. Thermal Analysis of an Industrial Furnace

    Directory of Open Access Journals (Sweden)

    Mirko Filipponi

    2016-10-01

    Full Text Available Industries, which are mainly responsible for high energy consumption, need to invest in research projects in order to develop new managing systems for rational energy use, and to tackle the devastating effects of climate change caused by human behavior. The study described in this paper concerns the forging industry, where the production processes generally start with the heating of steel in furnaces, and continue with other processes, such as heat treatments and different forms of machining. One of the most critical operations, in terms of energy loss, is the opening of the furnace doors for insertion and extraction operations. During this time, the temperature of the furnaces decreases by hundreds of degrees in a few minutes. Because the dispersed heat needs to be supplied again through the combustion of fuel, increasing the consumption of energy and the pollutant emissions, the evaluation of the amount of lost energy is crucial for the development of systems which can contain this loss. To perform this study, CFD simulation software was used. Results show that when the door opens, because of temperature and pressure differences between the furnace and the ambient air, turbulence is created. Results also show that the amount of energy lost for an opening of 10 min for radiation, convection and conduction is equal to 5606 MJ where convection is the main contributor, with 5020 MJ. The model created, after being validated, has been applied to perform other simulations, in order to improve the energy performance of the furnace. Results show that reducing the opening time of the door saves energy and limits pollutant emissions.

  16. Cost-effective solar furnace system using fixed geometry Non-Imaging Focusing Heliostat and secondary parabolic concentrator

    Energy Technology Data Exchange (ETDEWEB)

    Chong, K.K.; Lim, C.Y.; Hiew, C.W. [Faculty of Engineering and Science, Universiti Tunku Abdul Rahman, Off Jalan Genting Kelang, Setapak, Kuala Lumpur 53300 (Malaysia)

    2011-05-15

    A novel cost-effective solar furnace system is proposed to be consisted of a Non-Imaging Focusing Heliostat (NIFH) and a much smaller parabolic concentrator. In order to simplify the design and hence leading to the cost reduction, a fixed geometry of the NIFH heliostat is adopted in the novel solar furnace system by omitting the requirement of continuous astigmatic correction throughout the year with the use of local controllers. The performance of this novel solar furnace configuration can be optimized when the heliostat's spinning-axis is orientated in such a way that the annual variations of incident angle and therefore the annual variations of aberrant image size are the least. To verify the new configuration, a prototype solar furnace has been constructed at Universiti Tunku Abdul Rahman. (author)

  17. Distribution and transfer of potentially toxic metal(loid)s in Juncus effusus from the indigenous zinc smelting area, northwest region of Guizhou Province, China.

    Science.gov (United States)

    Peng, Yishu; Chen, Jun; Wei, Huairui; Li, Shibin; Jin, Tao; Yang, Ruidong

    2018-05-15

    We collected samples (i.e., the aerial parts and roots of Juncus effusus and their growth media) in the indigenous zinc smelting area in the northwest region of Guizhou Province, China, and we measured and analyzed potentially toxic metal(loid)s (arsenic, As; cadmium, Cd; chromium, Cr; copper, Cu; mercury, Hg; lead, Pb and zinc, Zn) in these samples. The results include the following: First, there is a high concentration of one or more potentially toxic metal(loid)s in the slag and surrounding soil in the research area. This situation might be caused by metal(loid) damage or contamination due to the circumstances. Additionally, Juncus effusus in the indigenous zinc smelting area are contaminated by some potentially toxic metal(loid)s; since they are used for Chinese medical materials, it is especially significant that their As, Cd and Pb concentrations are greater than their limited standard values. Finally, both the bioconcentration factors and transfer factors for most potentially toxic metal(loid)s in Juncus effusus are less than 1 in the study area. Therefore, we suggest that Juncus effusus could be used for phytostabilization or as a pioneer plant for phytoremediation of potentially toxic metal(loid)s because it has a tolerance and exclusion mechanism for these metal(loid)s in the research district. Copyright © 2018 Elsevier Inc. All rights reserved.

  18. Distribution of trace metals at Hopewell Furnace National Historic Site, Berks and Chester Counties, Pennsylvania

    Science.gov (United States)

    Sloto, Ronald A.; Reif, Andrew G.

    2011-01-01

    Hopewell Furnace, located approximately 50 miles northwest of Philadelphia, was a cold-blast, charcoal iron furnace that operated for 113 years (1771 to 1883). The purpose of this study by the U.S. Geological Survey, in cooperation with the National Park Service, was to determine the distribution of trace metals released to the environment from an historical iron smelter at Hopewell Furnace National Historic Site (NHS). Hopewell Furnace used iron ore from local mines that contained abundant magnetite and accessory sulfide minerals enriched in arsenic, cobalt, copper, and other metals. Ore, slag, cast iron furnace products, soil, groundwater, stream base flow, streambed sediment, and benthic macroinvertebrates were sampled for this study. Soil samples analyzed in the laboratory had concentrations of trace metals low enough to meet Pennsylvania Department of Environmental Protection standards for non-residential use. Groundwater samples from the supply well met U.S. Environmental Protection Agency drinking-water regulations. Concentrations of metals in surface-water base flow at the five stream sampling sites were below continuous concentration criteria for protection of aquatic organisms. Concentrations of metals in sediment at the five stream sites were below probable effects level guidelines for protection of aquatic organisms except for copper at site HF-3. Arsenic, copper, lead, zinc, and possibly cobalt were incorporated into the cast iron produced by Hopewell Furnace. Manganese was concentrated in slag along with iron, nickel, and zinc. The soil near the furnace has elevated concentrations of chromium, copper, iron, lead, and zinc compared to background soil concentrations. Concentrations of toxic elements were not present at concentrations of concern in water, soil, or stream sediments, despite being elevated in ore, slag, and cast iron furnace products. The base-flow surface-water samples indicated good overall quality. The five sampled sites generally had

  19. Age, growth and sex composition of the American smelt Osmerus mordax(Mitchill), of western Lake Superior

    Science.gov (United States)

    Bailey, Merryll M.

    1964-01-01

    This study is based on 4,561 smelt collected in Chequamegon Bay, the Apostle Islands, the Brule River, and Superior Harbor, all in western Lake Superior. Commercial production in the Great Lakes (U.S. and Canada combined) reached a peak of nearly 16 million pounds in 1960. Production in Lake Superior has generally been small but increased during the 1950's to reach 948,000 pounds in 1960. All O-group and spring I-group smelt had scales with sufficient sculpturing to permit detection of the first annulus. Annulus formation began after 6 June in 1960. In 1961, all smelt had completed the annulus by 24 August. The body-scale relation is a straight line with an intercept of -0.9 inch on the axis of fish length. The weight of western Lake Superior smelt increased as the 2.952 power of the length. A large range of length in each age group and resulting overlap of age-groups II-VI made length a poor index of age. Female smelt grew faster than males after the second year and dominated strongly in age-groups IV-VII. Both sexes made their best annual growth in length (3.3 inches) during their second year of life; the largest weight increments (0.74 ounce, males; 0.85 ounce, females) came in the third year. Best production from a commercial pound net in 1961 occurred when the sex ratios of spawning smelt were nearest 50:50. Spawning male smelt were consistently shorter than females and the average lengths of both sexes decreased as the spawning season progressed. Shortest mature smelt of each sex were 5.0 to 5.2 inches but the males are probably the first to reach 100 percent maturity. All year-old smelt were immature. Among 2-year-old fish, 40.7 per cent of the males and 17.7 percent of the females had reached maturity. All smelt more than 2 years old were mature. Ovaries of 10 smelt contained an average of 31,338 eggs for fish 7.3 to 8.8 inches long.

  20. Critical Assessment of the Delta Smelt Population in the San Francisco Estuary, California

    Directory of Open Access Journals (Sweden)

    William A Bennett

    2005-09-01

    Full Text Available The delta smelt (Hypomesus transpacificus is a small and relatively obscure fish that has recently risen to become a major focus of environmental concern in California. It was formally abundant in the low-salinity and freshwater habitats of the northeastern San Francisco Estuary, but is now listed as threatened under the Federal and California State Endangered Species Acts. In the decade following the listings scientific understanding has increased substantially, yet several key aspects of its biology and ecological relationships within the highly urbanized estuary remain uncertain. A key area of controversy centers on impacts to delta smelt associated with exporting large volumes of freshwater from the estuary to supply California’s significant agricultural and urban water demands. The lack of appropriate data, however, impedes efforts to resolve these issues and develop sound management and restoration alternatives. Delta smelt has an unusual life history strategy relative to many fishes. Some aspects of its biology are similar to other coastal fishes, particularly salmonids. Smelts in the genus, Hypomesus, occur throughout the Pacific Rim, have variable life history strategies, and are able to adapt rapidly to local environments. By comparison, delta smelt has a tiny geographic range being confined to a thin margin of low salinity habitat in the estuary. It primarily lives only a year, has relatively low fecundity, and pelagic larvae; life history attributes that are unusual when compared with many fishes worldwide. A small proportion of delta smelt lives two years. These individuals are relatively highly fecund but are so few in number that their reproductive contribution only may be of benefit to the population after years of extremely poor spawning success and survival. Provisioning of reproductive effort by these older fish may reflect a bet-hedging tactic to insure population persistence. Overall, the population persists by maximizing

  1. AUTOMATION OF GLASS TEMPERING FURNACE BY USING PLC

    Directory of Open Access Journals (Sweden)

    Abdullah BÜYÜKYILDIZ

    2007-02-01

    Full Text Available In this study, a furnace which is used for observation of environments under high temperature, and also used for manufacturing of glasses which are resisted to high temperature has been designed and implemented. Automation of this system has been done by using PLC. Operating parameters of furnace such as materials entering, the furnace, the local temperature control of furnace, cooling control and materials outing have been sensed with Hall Effect Sensor. Furthermore, the observation of parameters of furnace on screen has been provided with SCADA software. Obtained products have been shown the system works successfully.

  2. Larval nematodes in stomach wall granulomas of smelt Osmerus eperlanus from the German North Sea coast

    OpenAIRE

    Obiekezie, A. I.; Lick, Roland R.; Kerstan, Susanne L.; Möller, Heino

    1992-01-01

    Occurrence of stomach wall granulomas in European smelt was studled at 6 locations along the German North Sea coast. Identification of larval nematodes inhabiting these granulomas is provided for the first time. Three species, isolated by pepsin-HC1 digestion, are involved: Hysterothylacium cf. cornutum, Cosmocephalus obvelatus and Paracuaria tridentata. 72% of all stomachs examined were affected. The ratio of number of granulomas to number of the 3 larval species free in the mesentery was 1:...

  3. Carbothermic reduction of electric arc furnace dust and calcination of waelz oxide by semi-pilot scale rotary furnace

    Directory of Open Access Journals (Sweden)

    Morcali M.H.

    2012-01-01

    Full Text Available The paper gives a common outline about the known recycling techniques from electric arc furnace dusts and describes an investigation of a pyrometallurgical process for the recovery of zinc and iron from electric arc furnace dusts (EAFD. In the waelz process, the reduction of zinc and iron from the waste oxides using solid carbon (lignite coal was studied. In the reduction experiments; temperature, time and charge type (powder and pellet were investigated in detail. It was demonstrated that zinc and iron recovery (% increases with increasing temperature as well as time. Pelletizing was found to be a better method than using the powder as received for the zinc recovery and iron conversion (. In the calcination (roasting process, crude zinc oxide, which evaporated from non-ferric metals were collected as condensed product (crude waelz oxide, was heated in air atmosphere. Lead, cadmium as well as chlorine and other impurities were successfully removed from crude waelz oxide by this method. In the calcination experiments; temperature and time are investigated in detail. It was demonstrated that zinc purification (% increases with increasing temperature. The highest zinc refining (% was obtained at 1200°C for 120 minutes. A kinetic study was also undertaken to determine the activation energy of the process. Activation energies were 242.77 kJ/mol for the zinc recovery with powder forms, 261.99 kJ/mol for the zinc recovery with pellet forms respectively. It was found that, initially, the reaction was chemically controlled.

  4. Monitoring device for glass melting furnace

    International Nuclear Information System (INIS)

    Endo, Noboru; Asano, Naoki; Higuchi, Tatsuo; Koyama, Mayumi; Hanado, Shinji.

    1995-01-01

    The device of the present invention can monitor, from a remote place, a liquid surface in a glass melting furnace for use in a solidification treatment, for example, of high level radioactive wastes. Namely, a vertical sleeve is disposed penetrating a ceiling wall of a melting vessel. A reflection mirror is disposed above the vertical sleeve and flex an optical axis. A monitoring means is disposed on the optical axis of the reflecting mirror at a spaced position. The monitoring means may have an optical telescopic means, a monitoring camera by way of a half mirror and an illumination means. The reflection mirror may be made of a metal. The monitoring device thus constituted suffer from no effects of high temperature and high radiation dose rate, thereby enabling to easily monitor the liquid surface in the melting furnace. (I.S.)

  5. Dental Porcelain Furnaces: Test and Evaluation.

    Science.gov (United States)

    1988-01-01

    D Q)L a ) a) C ) C C C C c *. . 3a)0. >4 a)->4 >4 -, Z 0 -a-’- 4-% a) ( nca )m m nU Cs C ) (3 ) 11) a) a) a3) Q) a) W) a2) C C~~ >4 L > > >1 >1 4 > 4...Fig. 1) is a computerized programmable porcelain furnace with 45 open programs. This unit has a large detachable cathode -ray tube (CRT) screen which

  6. Furnaces for the distillation of coal, etc

    Energy Technology Data Exchange (ETDEWEB)

    Anderson, F A; Deacon, M; Brady, N P.W.

    1918-08-14

    A tunnel or other furnace for the distillation of coal of the kind provided with inverted pockets in its roof to collect diverse distillates in the manner described, characterized by one or more of the pockets being provided with a sloping roof whose gradient from the higher end downwards is in the direction of the forward travel of the fuel beneath it for the purposes described.

  7. Husk energy for boilers and furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Deven, M.

    1985-10-01

    In view of the technical feasibility and economic viability, industries located in rice, coconut, and cotton growing areas, can easily switch over from oil/coal fired furnace/boilers to husk fired ones and thereby effect fuel economy. The banks and financial institutions will readily agree to provide finance as per directions of the governments and in some cases they also offer subsidy for development and utilization of energy saving devices.

  8. Thallium transformation and partitioning during Pb–Zn smelting and environmental implications

    International Nuclear Information System (INIS)

    Liu, Juan; Wang, Jin; Chen, Yongheng; Xie, Xiaofan; Qi, Jianying; Lippold, Holger; Luo, Dinggui; Wang, Chunlin; Su, Longxiao; He, Lucheng; Wu, Qiwei

    2016-01-01

    Thallium (Tl) is a toxic and non-essential heavy metal. Raw Pb–Zn ores and solid smelting wastes from a large Pb–Zn smelting plant – a typical thallium (Tl) pollution source in South China, were investigated in terms of Tl distribution and fractionation. A modified IRMM (Institute for Reference Materials and Measurement, Europe) sequential extraction scheme was applied on the samples, in order to uncover the geochemical behavior and transformation of Tl during Pb–Zn smelting and to assess the potential environmental risk of Tl arising from this plant. Results showed that the Pb–Zn ore materials were relatively enriched with Tl (15.1–87.7 mg kg"−"1), while even higher accumulation existed in the electrostatic dust (3280–4050 mg kg"−"1) and acidic waste (13,300 mg kg"−"1). A comparison of Tl concentration and fraction distribution in different samples clearly demonstrated the significant role of the ore roasting in Tl transformation and mobilization, probably as a result of alteration/decomposition of related minerals followed by Tl release and subsequent deposition/co-precipitation on fine surface particles of the electrostatic dust and acidic waste. While only 10–30% of total Tl amounts was associated with the exchangeable/acid-extractable fraction of the Pb–Zn ore materials, up to 90% of total Tl was found in this fraction of the electrostatic dust and acidic waste. Taking into account the mobility and bioavailability of this fraction, these waste forms may pose significant environmental risk. - Highlights: • Geo-chemical partitioning of Tl in Pb–Zn ores and smelting wastes was investigated. • Significant differences were shown in Tl contents and chemical fractionation. • Over 100-fold enrichment of Tl was found in electrostatic dust and acidic waste. • Ore roasting played a key role in Tl transformation and mobilization. • Tl was mainly bound in the labile fraction of electrostatic dust and acidic waste. - Geo

  9. Omaha Soil Mixing Study: Redistribution of Lead in Remediated Residential Soils Due to Excavation or Homeowner Disturbance.

    Science.gov (United States)

    Urban soils within the Omaha Lead Superfund Site have been contaminated with lead (Pb) from atmospheric deposition of particulate materials from lead smelting and recycling activities. In May of 2009 the Final Record of Decision stated that any residential soil exceeding the pre...

  10. Graphite furnace atomic absorption elemental analysis of ecstasy tablets.

    Science.gov (United States)

    French, Holly E; Went, Michael J; Gibson, Stuart J

    2013-09-10

    Six metals (copper, magnesium, barium, nickel, chromium and lead) were determined in two separate batches of seized ecstasy tablets by graphite furnace atomic absorption spectroscopy (GFAAS) following digestion with nitric acid and hydrogen peroxide. Large intra-batch variations were found as expected for tablets produced in clandestine laboratories. For example, nickel in batch 1 was present in the range 0.47-13.1 parts per million (ppm) and in batch 2 in the range 0.35-9.06 ppm. Although batch 1 had significantly higher 3,4-methylenedioxy-N-methamphetamine (MDMA) content than batch 2, barium was the only element which discriminated between the two ecstasy seizures (batch 1: 0.19-0.66 ppm, batch 2: 3.77-5.47 ppm). Copyright © 2013 Elsevier Ireland Ltd. All rights reserved.

  11. A Review of Granulation Process for Blast Furnace Slag

    Directory of Open Access Journals (Sweden)

    Yu Pengfei

    2016-01-01

    Full Text Available Molten slags of blast furnace is a second resources with great value of 1600~1 800 MJ sensible heat per ton. At present, water-quenching process plays a leading role in recovering waste heat of the molten slags. However, this method not only cost lots of water, but also recover little sensible heat and can pollute the surrounding environment. Dry granulation process, as an environmentally friendly method with high-efficiency heat recovery, have attracted widespread attentions. In this paper, the water quenching and dry granulation processes were discussed in detail. After a thorough comparative analysis of various treatment technologies, it can be concluded that centrifugal granulation affiliated with dry granulation is the optimum process, with smaller slag particle size (about 2mm, more glassy phase and higher recovery rate.

  12. Mass Balance Modeling for Electric Arc Furnace and Ladle Furnace System in Steelmaking Facility in Turkey

    Institute of Scientific and Technical Information of China (English)

    (I)smail Ekmek(c)i; Ya(s)ar Yetisken; (U)nal (C)amdali

    2007-01-01

    In the electric arc furnace (EAF) steel production processes, scrap steel is principally used as a raw material instead of iron ore. In the steelmaking process with EAF, scrap is first melted in the furnace and then the desired chemical composition of the steel can be obtained in a special furnace such as ladle furnace (LF). This kind of furnace process is used for the secondary refining of alloy steel. LF furnace offers strong heating fluxes and enables precise temperature control, thereby allowing for the addition of desired amounts of various alloying elements. It also provides outstanding desulfurization at high-temperature treatment by reducing molten steel fluxes and removing deoxidation products. Elemental analysis with mass balance modeling is important to know the precise amount of required alloys for the LF input with respect to scrap composition. In present study, chemical reactions with mass conservation law in EAF and LF were modeled altogether as a whole system and chemical compositions of the final steel alloy output can be obtained precisely according to different scrap compositions, alloying elements ratios, and other input amounts. Besides, it was found that the mass efficiency for iron element in the system is 95.93%. These efficiencies are calculated for all input elements as 8.45% for C, 30.31% for Si, 46.36% for Mn, 30.64% for P, 41.96% for S, and 69.79% for Cr, etc. These efficiencies provide valuable ideas about the amount of the input materials that are vanished or combusted for 100 kg of each of the input materials in the EAF and LF system.

  13. Sealed rotary hearth furnace with central bearing support

    Science.gov (United States)

    Docherty, James P.; Johnson, Beverly E.; Beri, Joseph

    1989-01-01

    The furnace has a hearth which rotates inside a stationary closed chamber and is supported therein on vertical cylindrical conduit which extends through the furnace floor and is supported by a single center bearing. The charge is deposited through the furnace roof on the rim of the hearth as it rotates and is moved toward the center of the hearth by rabbles. Externally generated hot gases are introduced into the furnace chamber below the hearth and rise through perforations in the hearth and up through the charge. Exhaust gases are withdrawn through the furnace roof. Treated charge drops from a center outlet on the hearth into the vertical cylindrical conduit which extends downwardly through the furnace floor to which it is also sealed.

  14. Assessment of selected furnace technologies for RWMC waste

    International Nuclear Information System (INIS)

    Batdorf, J.; Gillins, R.; Anderson, G.L.

    1992-03-01

    This report provides a description and initial evaluation of five selected thermal treatment (furnace) technologies, in support of earlier thermal technologies scoping work for application to the Idaho National Engineering Laboratory Radioactive Waste Management Complex (RWMC) buried wastes. The cyclone furnace, molten salt processor, microwave melter, ausmelt (fuel fired lance) furnace, and molten metal processor technologies are evaluated. A system description and brief development history are provided. The state of development of each technology is assessed, relative to treatment of RWMC buried waste

  15. Treatment studies of plutonium-bearing INEEL waste surrogates in a bench-scale arc furnace

    International Nuclear Information System (INIS)

    Freeman, C.J.

    1997-05-01

    Since 1989, the Subsurface Disposal Area (SDA) at the Idaho National Environmental and Engineering Laboratory (INEEL) has been included on the National Priority List for remediation. Arc- and plasma-heated furnaces are being considered for converting the radioactive mixed waste buried in the SDA to a stabilized-vitreous form. Nonradioactive, surrogate SDA wastes have been melted during tests in these types of furnaces, but data are needed on the behavior of transuranic (TRU) constituents, primarily plutonium, during thermal treatment. To begin collecting this data, plutonium-spiked SDA surrogates were processed in a bench-scale arc furnace to quantify the fate of the plutonium and other hazardous and nonhazardous metals. Test conditions included elevating the organic, lead, chloride, and sodium contents of the surrogates. Blends having higher organic contents caused furnace power levels to fluctuate. An organic content corresponding to 50% INEEL soil in a soil-waste blend was the highest achievable before power fluctuations made operating conditions unacceptable. The glass, metal, and off-gas solids produced from each surrogate blend tested were analyzed for elemental (including plutonium) content and the partitioning of each element to the corresponding phase was calculated

  16. Graphitization of Coke and Its Interaction with Slag in the Hearth of a Blast Furnace

    Science.gov (United States)

    Li, Kejiang; Zhang, Jianliang; Liu, Yanxiang; Barati, Mansoor; Liu, Zhengjian; Zhong, Jianbo; Su, Buxin; Wei, Mengfang; Wang, Guangwei; Yang, Tianjun

    2016-04-01

    Coke reaction behavior in the blast furnace hearth has yet to be fully understood due to limited access to the high temperature zone. The graphitization of coke and its interaction with slag in the hearth of blast furnace were investigated with samples obtained from the center of the deadman of a blast furnace during its overhaul period. All hearth coke samples from fines to lumps were confirmed to be highly graphitized, and the graphitization of coke in the high temperature zone was convinced to start from the coke surface and lead to the formation of coke fines. It will be essential to perform further comprehensive investigations on graphite formation and its evolution in a coke as well as its multi-effect on blast furnace performance. The porous hearth cokes were found to be filled up with final slag. Further research is required about the capability of coke to fill final slag and the attack of final slag on the hearth bottom refractories since this might be a new degradation mechanism of refractories located in the hearth bottom.

  17. Treatment studies of plutonium-bearing INEEL waste surrogates in a bench-scale arc furnace

    Energy Technology Data Exchange (ETDEWEB)

    Freeman, C.J.

    1997-05-01

    Since 1989, the Subsurface Disposal Area (SDA) at the Idaho National Environmental and Engineering Laboratory (INEEL) has been included on the National Priority List for remediation. Arc- and plasma-heated furnaces are being considered for converting the radioactive mixed waste buried in the SDA to a stabilized-vitreous form. Nonradioactive, surrogate SDA wastes have been melted during tests in these types of furnaces, but data are needed on the behavior of transuranic (TRU) constituents, primarily plutonium, during thermal treatment. To begin collecting this data, plutonium-spiked SDA surrogates were processed in a bench-scale arc furnace to quantify the fate of the plutonium and other hazardous and nonhazardous metals. Test conditions included elevating the organic, lead, chloride, and sodium contents of the surrogates. Blends having higher organic contents caused furnace power levels to fluctuate. An organic content corresponding to 50% INEEL soil in a soil-waste blend was the highest achievable before power fluctuations made operating conditions unacceptable. The glass, metal, and off-gas solids produced from each surrogate blend tested were analyzed for elemental (including plutonium) content and the partitioning of each element to the corresponding phase was calculated.

  18. Predictive control of thermal state of blast furnace

    Science.gov (United States)

    Barbasova, T. A.; Filimonova, A. A.

    2018-05-01

    The work describes the structure of the model for predictive control of the thermal state of a blast furnace. The proposed model contains the following input parameters: coke rate; theoretical combustion temperature, comprising: natural gas consumption, blasting temperature, humidity, oxygen, blast furnace cooling water; blast furnace gas utilization rate. The output parameter is the cast iron temperature. The results for determining the cast iron temperature were obtained following the identification using the Hammerstein-Wiener model. The result of solving the cast iron temperature stabilization problem was provided for the calculated values of process parameters of the target area of the respective blast furnace operation mode.

  19. Comprehensive Numerical Modeling of the Blast Furnace Ironmaking Process

    Science.gov (United States)

    Zhou, Chenn; Tang, Guangwu; Wang, Jichao; Fu, Dong; Okosun, Tyamo; Silaen, Armin; Wu, Bin

    2016-05-01

    Blast furnaces are counter-current chemical reactors, widely utilized in the ironmaking industry. Hot reduction gases injected from lower regions of the furnace ascend, reacting with the descending burden. Through this reaction process, iron ore is reduced into liquid iron that is tapped from the furnace hearth. Due to the extremely harsh environment inside the blast furnace, it is difficult to measure or observe internal phenomena during operation. Through the collaboration between steel companies and the Center for Innovation through Visualization and Simulation, multiple computational fluid dynamics (CFD) models have been developed to simulate the complex multiphase reacting flow in the three regions of the furnace, the shaft, the raceway, and the hearth. The models have been used effectively to troubleshoot and optimize blast furnace operations. In addition, the CFD models have been integrated with virtual reality. An interactive virtual blast furnace has been developed for training purpose. This paper summarizes the developments and applications of blast furnace CFD models and the virtual blast furnace.

  20. Nitrogen oxide emissions from a kraft recovery furnace

    International Nuclear Information System (INIS)

    Prouty, A.L.; Stuart, R.C.; Caron, A.L.

    1993-01-01

    Nitrogen Oxide (NOx) emissions from a rebuilt kraft recovery furnace slightly exceeded the specified limit of 1.1 lb/ton (0.55 kg/metric ton) of black-liquor solids. Mill trials were undertaken to determine whether NOx emissions could be minimized by modifying furnace operation. NOx emissions increased when secondary air was shifted to tertiary ports. NOx emissions fell when the amounts of primary and total air were decreased, but this increased emissions of other pollutants. After demonstrating that best operation of the furnace could not meet the permit with an emissions limit that matched the furnace's performance at best operation

  1. A review of temperature measurement in the steel reheat furnace

    International Nuclear Information System (INIS)

    Martocci, A.P.; Mihalow, F.A.

    1985-01-01

    The incentive for conducting research and development on reheat furnaces is substantial; the domestic steel industry spent approximately one billion dollars on fuel in reheat furnaces in 1981. Bethlehem Steel Corp. spent /145 million of that total, and neither figure includes fuel consumed in soaking pits or annealing furnaces. If the authors set a goal to save 10% of these annual fuel costs, that translates into /100 million for the domestic steel industry and /14.5 million for Bethlehem Steel. These large sums of money are significant incentives. The purpose of this paper is to review the historical heating practices and equipment at steel reheat furnaces along with current practices and instrumentation

  2. Continuous denitration device using a microwave furnace

    International Nuclear Information System (INIS)

    Sato, Hajime

    1982-04-01

    A continuous denitration device is described that enables to obtain dried U or Pu dioxide or a mixture of these from a solution of uranyl or plutonium nitrate or a mixed solution of these by irradiation with microwaves. This device allows uranyl or plutonium nitrate to crystallize and the resulting crystals to be separated from the solution. A belt conveyer carries the crystals to a microwave heating furnace for denitration. Approximately 2.4 kg dried cake of U dioxide per hour is obtained [fr

  3. Oil injection into the blast furnace

    Energy Technology Data Exchange (ETDEWEB)

    Dongsheng Liao; Mannila, P.; Haerkki, J.

    1997-12-31

    Fuel injection techniques have been extensively used in the commercial blast furnaces, a number of publications concerning the fuels injection have been reported. This present report only summarizes the study achievements of oil injection due to the research need the of authors, it includes the following parts: First, the background and the reasons reducing coke rate of oil injection are analyzed. Reducing coke rate and decreasing the ironmaking costs are the main deriving forces, the contents of C, H and ash are direct reasons reducing coke rate. It was also found that oil injection had great effects on the state of blast furnace, it made operation stable, center gas flow develop fully, pressure drop increase, descent speed of burden materials decrease and generation of thermal stagnation phenomena, the quality of iron was improved. Based on these effects, as an ideal mean, oil injection was often used to adjust the state of blast furnace. Secondly, combustion behavior of oil in the raceway and tuyere are discussed. The distribution of gas content was greatly changed, the location of CO, H{sub 2} generation was near the tuyere; the temperature peak shifts from near the raceway boundary to the tuyere. Oxygen concentration and blast velocity were two important factors, it was found that increasing excess oxygen ratio 0.9 to 1.3, the combustion time of oil decreases 0.5 msec, an increase of the blast velocity results in increasing the flame length. In addition, the nozzle position and oil rate had large effects on the combustion of oil. Based on these results, the limit of oil injection is also discussed, soot formation is the main reason limiting to further increase oil injection rate, it was viewed that there were three types of soot which were generated under blast furnace operating conditions. The reason generating soot is the incomplete conversion of the fuel. Finally, three methods improving combustion of oil in the raceway are given: Improvement of oil

  4. Numerical simulation of the direct reduction of pellets in a rotary hearth furnace for zinc-containing metallurgical dust treatment

    Science.gov (United States)

    Wu, Yu-liang; Jiang, Ze-yi; Zhang, Xin-xin; Wang, Peng; She, Xue-feng

    2013-07-01

    A mathematical model was established to describe the direct reduction of pellets in a rotary hearth furnace (RHF). In the model, heat transfer, mass transfer, and gas-solid chemical reactions were taken into account. The behaviors of iron metallization and dezincification were analyzed by the numerical method, which was validated by experimental data of the direct reduction of pellets in a Si-Mo furnace. The simulation results show that if the production targets of iron metallization and dezincification are up to 80% and 90%, respectively, the furnace temperature for high-temperature sections must be set higher than 1300°C. Moreover, an undersupply of secondary air by 20% will lead to a decline in iron metallization rate of discharged pellets by 10% and a decrease in dezincing rate by 13%. In addition, if the residence time of pellets in the furnace is over 20 min, its further extension will hardly lead to an obvious increase in production indexes under the same furnace temperature curve.

  5. Utilizing Rice Husk Briquettes in Firing Crucible Furnace for Low Temperature Melting Metals in Nigeria

    Directory of Open Access Journals (Sweden)

    N. A. Musa

    2012-08-01

    Full Text Available The search for alternative fuels for firing crucible furnace for low temperature melting metals has become mandatory, as a result of the pollution problem associated with the use of fossil fuels, the expense of electricity and also deforestation as a result of the use of charcoal. An agricultural waste, rice husk, in briquette form was used as an alternative fuel to fire crucible furnace to melt lead, zinc and aluminium. Results showed that lead and zinc melted and reached their pouring temperatures of 3840C and 5300C in 70 minutes and 75 minutes respectively. Aluminium was raised to a maximum temperature of 5200C in 75 and 100 minutes.The average concentration of the pollutants (CO, SO2and NOX were found to be below the tolerance limit and that of TSP (Total Suspended Particulates was found to be within the tolerance limit stipulated by Federal Environmental Protection Agency (FEPA in Nigeria.

  6. A two-stage metal valorisation process from electric arc furnace dust (EAFD

    Directory of Open Access Journals (Sweden)

    H. Issa

    2016-04-01

    Full Text Available This paper demonstrates possibility of separate zinc and lead recovery from coal composite pellets, composed of EAFD with other synergetic iron-bearing wastes and by-products (mill scale, pyrite-cinder, magnetite concentrate, through a two-stage process. The results show that in the first, low temp erature stage performed in electro-resistant furnace, removal of lead is enabled due to presence of chlorides in the system. In the second stage, performed at higher temperatures in Direct Current (DC plasma furnace, valorisation of zinc is conducted. Using this process, several final products were obtained, including a higher purity zinc oxide, which, by its properties, corresponds washed Waelz oxide.

  7. Smelting reduction of MgO in molten slag by liquid ferrosilicon

    Directory of Open Access Journals (Sweden)

    Tang, Qifeng

    2016-06-01

    Full Text Available The smelting reduction of magnesium oxide was researched in this paper. The effect of molten slag composition and reduction temperature on percent reduction of magnesium oxide were discussed, and kinetics of smelting reduction of magnesium oxide in molten slag was studied. The results showed that the reduction extent of magnesium oxide increased by increasing either one of the following factors: the initial mass ratio of Al2O3/SiO2, the addition of CaF2, the initial molar ratio of Si/2MgO, and reaction temperature. The overall smelting reduction was controlled by mass transfer in slag with an apparent activation energy 586 kJ mol-1.En este trabajo se estudia la reducción de óxido de magnesio. La influencia de la composición de las escorias y de la temperatura de reducción sobre el porcentaje de reducción de óxido de magnesio han sido discutidas, y asimismo se ha estudiado la cinética de la reducción del óxido de magnesio en escorias fundidas. Los resultados muestran que la reducción se incrementa al aumentar alguno de los siguientes factores: la proporción de Al2O3/SiO2, la adición de CaF2, la proporción molar de Si/2MgO y la temperatura de reacción. En general la reducción fue controlada por la transferencia de masa en la escoria con una energía aparente de 586 kJ mol-1.

  8. Thallium transformation and partitioning during Pb-Zn smelting and environmental implications.

    Science.gov (United States)

    Liu, Juan; Wang, Jin; Chen, Yongheng; Xie, Xiaofan; Qi, Jianying; Lippold, Holger; Luo, Dinggui; Wang, Chunlin; Su, Longxiao; He, Lucheng; Wu, Qiwei

    2016-05-01

    Thallium (Tl) is a toxic and non-essential heavy metal. Raw Pb-Zn ores and solid smelting wastes from a large Pb-Zn smelting plant - a typical thallium (Tl) pollution source in South China, were investigated in terms of Tl distribution and fractionation. A modified IRMM (Institute for Reference Materials and Measurement, Europe) sequential extraction scheme was applied on the samples, in order to uncover the geochemical behavior and transformation of Tl during Pb-Zn smelting and to assess the potential environmental risk of Tl arising from this plant. Results showed that the Pb-Zn ore materials were relatively enriched with Tl (15.1-87.7 mg kg(-1)), while even higher accumulation existed in the electrostatic dust (3280-4050 mg kg(-1)) and acidic waste (13,300 mg kg(-1)). A comparison of Tl concentration and fraction distribution in different samples clearly demonstrated the significant role of the ore roasting in Tl transformation and mobilization, probably as a result of alteration/decomposition of related minerals followed by Tl release and subsequent deposition/co-precipitation on fine surface particles of the electrostatic dust and acidic waste. While only 10-30% of total Tl amounts was associated with the exchangeable/acid-extractable fraction of the Pb-Zn ore materials, up to 90% of total Tl was found in this fraction of the electrostatic dust and acidic waste. Taking into account the mobility and bioavailability of this fraction, these waste forms may pose significant environmental risk. Copyright © 2016 Elsevier Ltd. All rights reserved.

  9. Numerical Investigation of Novel Oxygen Blast Furnace Ironmaking Processes

    Science.gov (United States)

    Li, Zhaoyang; Kuang, Shibo; Yu, Aibing; Gao, Jianjun; Qi, Yuanhong; Yan, Dingliu; Li, Yuntao; Mao, Xiaoming

    2018-04-01

    Oxygen blast furnace (OBF) ironmaking process has the potential to realize "zero carbon footprint" production, but suffers from the "thermal shortage" problem. This paper presents three novel OBF processes, featured by belly injection of reformed coke oven gas, burden hot-charge operation, and their combination, respectively. These processes were studied by a multifluid process model. The applicability of the model was confirmed by comparing the numerical results against the measured key performance indicators of an experimental OBF operated with or without injection of reformed coke oven gas. Then, these different OBF processes together with a pure OBF were numerically examined in aspects of in-furnace states and global performance, assuming that the burden quality can be maintained during the hot-charge operation. The numerical results show that under the present conditions, belly injection and hot charge, as auxiliary measures, are useful for reducing the fuel rate and increasing the productivity for OBFs but in different manners. Hot charge should be more suitable for OBFs of different sizes because it improves the thermochemical states throughout the dry zone rather than within a narrow region in the case of belly injection. The simultaneous application of belly injection and hot charge leads to the best process performance, at the same time, lowering down hot-charge temperature to achieve the same carbon consumption and hot metal temperature as that achieved when applying the hot charge alone. This feature will be practically beneficial in the application of hot-charge operation. In addition, a systematic study of hot-charge temperature reveals that optimal hot-charge temperatures can be identified according to the utilization efficiency of the sensible heat of hot burden.

  10. Distinguishing between native and smelted coppers using PIXE spectrometry: a case history from early colonial America

    International Nuclear Information System (INIS)

    Fleming, S.J.; Swann, C.P.

    2000-01-01

    During the recent excavation of a native American village at Governor's Land, in Virginia, two burials were unearthed, each of which contained a jumble of human bones, some fabric and a large number of copper tube beads. PIXE analysis of a representative group of these beads showed that about one-third of them were shaped from pieces of native copper, while the remainder were fashioned from scraps of smelted copper. Since the latter must have come from Europe, these data place the village's occupation in the decade either side of A.D. 1607, when the English first settled at nearby Jamestown

  11. Reduction electric smelting of ferriferrous-titanium concentrates from Gremyakha-Vyrmes deposit

    International Nuclear Information System (INIS)

    Morozov, A.A.

    2002-01-01

    Substantial composition of ilmenite and titanium-magnetite concentrates from Gremyaha-Vyrmes deposit is studied and their reducibility is examined as compared with other similar kids of raw materials. Thermal-physical properties of slag melts (such as toughness and melting ability), formed in reduction smelting of the above-mentioned concentrates for different reduction degree, are determined. These properties characterize the electric thermal transformation process of concentrates as hi-tech one. Features of chemical composition of metal, which is naturally alloyed with vanadium and is produced at the same time are noted. This metal expands the possibilities of complex used of the concentrates of this deposit [ru

  12. Fate of recovery boiler smelt nitrogen in the recovery cycle; Soodakattilan sulan typpiyhdisteitten kaeyttaeytyminen talteenottoprosessissa

    Energy Technology Data Exchange (ETDEWEB)

    Hupa, M.; Forssen, M.; Backman, R.; Ek, P.; Hulden, S.G.; Kilpinen, P.; Kymaelaeinen, M.; Malm, H. [Aabo Akademi, Turku (Finland). Combustion Chemistry Research Group

    1997-10-01

    The purpose of this project is to study the fate of the nitrogen bound in the inorganic smelt after it enters the dissolving tank. Of special interest is to find in what form this nitrogen can be found further down in the recovery process and especially in what form it can be removed from the process. The aim is to clarify if the nitrogen can be a potential problem in the process or if it can become a potential emission. The work is divided into choosing methods for the analysis of different nitrogen species, collection and analysis of mill samples, laboratory studies and theoretical studies on nitrogen chemistry in alkaline solutions and reporting

  13. Reactor as furnace and reactor as lamp

    International Nuclear Information System (INIS)

    Goldanskii, V.I.

    1992-01-01

    There are presented general characteristics of the following ways of transforming of nuclear energy released in reactors into chemical : ordinary way (i.e. trough the heat, mechanical energy and electricity); chemonuclear synthesis ; use of high-temperature fuel elements (reactor as furnace); use of the mixed nγ-radiation of reactors; use of the radiation loops; radiation - photochemical synthesis (reactor as lamp). Advantage and disadvantages of all above variants are compared. The yield of the primary product of fixation of nitrogen (nitric oxide NO) in reactor with the high-temperature (above ca. 1900degC) fuel elements (reactor-furnace) can exceed W ∼ 200 kg per gram of burned uranium. For the latter variant (reactor-lamp) the yield of chemical products can reach W ∼ 60 kg. per gram of uranium. Such values of W are close to or even strongly exceed the yields of chemical products for other abovementioned variants and - what is particularly important - are not connected to the necessity of archscrupulous removal of radioactive contamination of products. (author)

  14. Energy Efficiency Model for Induction Furnace

    Science.gov (United States)

    Dey, Asit Kr

    2018-01-01

    In this paper, a system of a solar induction furnace unit was design to find out a new solution for the existing AC power consuming heating process through Supervisory control and data acquisition system. This unit can be connected directly to the DC system without any internal conversion inside the device. The performance of the new system solution is compared with the existing one in terms of power consumption and losses. This work also investigated energy save, system improvement, process control model in a foundry induction furnace heating framework corresponding to PV solar power supply. The results are analysed for long run in terms of saving energy and integrated process system. The data acquisition system base solar foundry plant is an extremely multifaceted system that can be run over an almost innumerable range of operating conditions, each characterized by specific energy consumption. Determining ideal operating conditions is a key challenge that requires the involvement of the latest automation technologies, each one contributing to allow not only the acquisition, processing, storage, retrieval and visualization of data, but also the implementation of automatic control strategies that can expand the achievement envelope in terms of melting process, safety and energy efficiency.

  15. Emission spectroscopy for coal-fired cyclone furnace diagnostics

    Energy Technology Data Exchange (ETDEWEB)

    Wehrmeyer, J.A.; Boll, D.E.; Smith, R. [Vanderbilt University, Nashville, TN (United States). Dept. of Mechanical Engineering

    2003-08-01

    Using a spectrograph and charge-coupled device (CCD) camera, ultraviolet and visible light emission spectra were obtained from a coal-burning electric utility's cyclone furnaces operating at either fuel-rich or fuel-lean conditions. The aim of this effort is to identify light emission signals that can be related to a cyclone furnace's operating condition in order to adjust its air/fuel ratio to minimize pollutant production. Emission spectra at the burner and outlet ends of cyclone furnaces were obtained. Spectra from all cyclone burners show emission lines for the trace elements Li, Na, K, and Rb, as well as the molecular species OH and CaOH. The Ca emission line is detected at the burner end of both the fuel-rich and fuellean cyclone furnaces but is not detected at the outlet ends of either furnace type. Along with the disappearance of Ca is a concomitant increase in the CaOH signal at the outlet end of both types of furnaces. The OH signal strength is in general stronger when viewing at the burner end rather than the exhaust end of both the fuel-rich and fuel-lean cyclone furnaces, probably due to high, non-equilibrium amounts of OH present inside the furnace. Only one molecular species was detected that could be used as a measure of air/fuel ratio: MgOH. It was detected at the burner end of fuel-rich cyclone furnaces but not detected in fuel-lean cyclone furnaces. More direct markers of air/fuel ratio, such as CO and 02 emission, were not detected, probably due to the generally weak nature of molecular emission relative to ambient blackbody emission present in the cyclone furnaces, even at ultraviolet wavelengths.

  16. Combustion and emission formation in a biomass fueled grate furnace - measurements and modelling

    International Nuclear Information System (INIS)

    Lindsjoe, H.

    1997-06-01

    A study of turbulent combustion with special emphasis on the formation of nitrous oxide emissions in a biomass fueled grate furnace has been conducted with the aid of measurements, literature studies and CFD-computations. The literature study covers nitrous oxide formation and the pyrolysis, gasification and combustion of biomass fuel. The measurements were conducted inside the furnace and at the outlet, and temperature and some major species were measured. A tool for the treatment of the bed processes (pyrolysis, gasification and combustion) has been developed. The measurements show significantly higher concentrations of oxygen above the fuel bed than expected. The gas production in the bed was shown to be very unevenly distributed over the width of the furnace. The measured temperatures were relatively low and in the same order as reported from other, similar measurements. The computational results are in good quantitative agreement with the measurements, even for the nitrous oxide emissions. It was necessary to include tar as one of the combustible species to achieve reasonable results. The computations point out that the fuel-NO mechanism is the most important reaction path for the formation of nitrous oxide in biomass combustion in grate furnaces. The thermal NO mechanism is responsible for less than 10% of the total amount of NO-emissions. Although the results are quantitatively in good agreement with the measurements, a sensitivity study showed that the fuel-NO model did not respond to changes in the distribution of secondary air as the measurements indicate. The results from this work have lead to some guidelines on how the furnace should be operated to achieve minimum NO-emissions. Some proposals of smaller changes in the construction are also given. 33 refs, 37 figs, 7 tabs

  17. A new scaling methodology for NO(x) emissions performance of gas burners and furnaces

    Science.gov (United States)

    Hsieh, Tse-Chih

    1997-11-01

    A general burner and furnace scaling methodology is presented, together with the resulting scaling model for NOsb{x} emissions performance of a broad class of swirl-stabilized industrial gas burners. The model is based on results from a set of novel burner scaling experiments on a generic gas burner and furnace design at five different scales having near-uniform geometric, aerodynamic, and thermal similarity and uniform measurement protocols. These provide the first NOsb{x} scaling data over the range of thermal scales from 30 kW to 12 MW, including input-output measurements as well as detailed in-flame measurements of NO, NOsb{x}, CO, Osb2, unburned hydrocarbons, temperature, and velocities at each scale. The in-flame measurements allow identification of key sources of NOsb{x} production. The underlying physics of these NOsb{x} sources lead to scaling laws for their respective contributions to the overall NOsb{x} emissions performance. It is found that the relative importance of each source depends on the burner scale and operating conditions. Simple furnace residence time scaling is shown to be largely irrelevant, with NOsb{x} emissions instead being largely controlled by scaling of the near-burner region. The scalings for these NOsb{x} sources are combined in a comprehensive scaling model for NOsb{x} emission performance. Results from the scaling model show good agreement with experimental data at all burner scales and over the entire range of turndown, staging, preheat, and excess air dilution, with correlations generally exceeding 90%. The scaling model permits design trade-off assessments for a broad class of burners and furnaces, and allows performance of full industrial scale burners and furnaces of this type to be inferred from results of small scale tests.

  18. A Place to Call Home: A Synthesis of Delta Smelt Habitat in the Upper San Francisco Estuary

    Directory of Open Access Journals (Sweden)

    Ted Sommer

    2013-06-01

    Full Text Available We used a combination of published literature and field survey data to synthesize the available information about habitat use by delta smelt Hypomesus transpacificus, a declining native species in the San Francisco Estuary. Delta smelt habitat ranges from San Pablo and Suisun bays to their freshwater tributaries, including the Sacramento and San Joaquin rivers. In recent years, substantial numbers of delta smelt have colonized habitat in Liberty Island, a north Delta area that flooded in 1997. The species has a more upstream distribution during spawning as opposed to juvenile rearing periods. Post-larvae and juveniles tend to have a more downstream distribution during wetter years. Delta smelt are most common in low-salinity habitat (<6 psu with high turbidities (>12 NTU and moderate temperatures (7 °C to 25 °C. They do not appear to have strong substrate preferences, but sandy shoals are important for spawning in other osmerids. The evidence to date suggests that they generally require at least some tidal flow in their habitats. Delta smelt also occur in a wide range of channel sizes, although they seem to be rarer in small channels (<15 m wide. Nonetheless, there is some evidence that open water adjacent to habitats with long water-residence times (e.g. tidal marsh, shoal, low-order channels may be favorable. Other desirable features of delta smelt habitat include high calanoid copepod densities and low levels of submerged aquatic vegetation (SAV and the toxic algae Microcystis. Although enough is known to plan for large-scale pilot habitat projects, these efforts are vulnerable to several factors, most notably climate change, which will change salinity regimes and increase the occurrence of lethal temperatures. We recommend restoration of multiple geographical regions and habitats coupled with extensive monitoring and adaptive management. An overall emphasis on ecosystem processes rather than specific habitat features is also likely to be

  19. Improvement of methods of combustion of natural gas in steel furnaces. Usovershenstvovanie metodov szhiganiya prirodnogo gaza v staleplavil'nykh pechakh

    Energy Technology Data Exchange (ETDEWEB)

    Lisienko, V G; Kitaev, B I; Kokarev, N I

    1977-01-01

    An examination is made of the properties of various kinds of high-energy fuel used for steel-making furnaces (natural gas, new brands of fuel oils), and a description is given of designs for gas-fuel oil burners. A flare theory is presented and the principles of designing jet and gas-fuel oil burners are discussed. Results are given for industrial tests and recommendations are made for improving gas and fuel oil combustion in operating furnaces. Formulas are given for designing burner devices and spray burners. A description is given of research and industrial tests of new designs of natural gas reformers that make it possible to reduce the amount of fuel oil required in smelting high quality steel. The book is intended for engineering and technical personnel of metallurgical and machine-building plants and scientific-research and design institutes. It can also be used by senior students in metallurgical departments at higher institutions of learning, and particularly at evening and correspondent divisions. 273 references, 88 figures, 13 tables.

  20. Effect of Amount of Carbon on the Reduction Efficiency of Iron Ore-Coal Composite Pellets in Multi-layer Bed Rotary Hearth Furnace (RHF)

    Science.gov (United States)

    Mishra, Srinibash; Roy, Gour Gopal

    2016-08-01

    The effect of carbon-to-hematite molar ratio has been studied on the reduction efficiency of iron ore-coal composite pellet reduced at 1523 K (1250 °C) for 20 minutes in a laboratory scale multi-layer bed rotary hearth furnace (RHF). Reduced pellets have been characterized through weight loss measurement, estimation of porosity, shrinkage, qualitative and quantitative phase analysis by XRD. Performance parameters such as the degree of reduction, metallization, carbon efficiency, productivity, and compressive strength have been calculated to compare the process efficacy at different carbon levels in the pellets. Pellets with optimum carbon-to-hematite ratio (C/Fe2O3 molar ratio = 1.66) that is much below the stoichiometric carbon required for direct reduction of hematite yielded maximum reduction, better carbon utilization, and productivity for all three layers. Top layer exhibited maximum reduction at comparatively lower carbon level (C/Fe2O3 molar ratio 2.33). Correlation between degree of reduction and metallization indicated non-isothermal kinetics influenced by heat and mass transfer in multi-layer bed RHF. Compressive strength of the partially reduced pellet with optimum carbon content (C/Fe2O3 molar ratio = 1.66) showed that they could be potentially used as an alternate feed in a blast furnace or any other smelting reactor.

  1. Successional change in the Lake Superior fish community: population trends in ciscoes, rainbow smelt, and lake trout, 1958-2008

    Science.gov (United States)

    Gorman, Owen T.

    2012-01-01

    The Lake Superior fish community underwent massive changes in the second half of the 20th century. Those changes are largely reflected in changes in abundance of the adults of principal prey species, the ciscoes (Coregonus spp.), the invasive rainbow smelt (Osmerus mordax), and the principal predator, lake trout (Salvelinus namaycush). To better understand changes in species abundances, a comprehensive series of gillnet and bottom trawl data collected from 1958 to 2008 were examined. In the late 1950s/early 1960s, smelt abundance was at its maximum, wild lake trout was at its minimum, and an abundance of hatchery lake trout was increasing rapidly. The bloater (Coregonus hoyi) was the prevalent cisco in the lake; abundance was more than 300% greater than the next most abundant cisco, shortjaw cisco (C. zenithicus), followed by kiyi (C. kiyi) and lake cisco (C. artedi). By the mid-1960s, abundance of hatchery lake trout was nearing maximum, smelt abundance was beginning to decline, and abundances of all ciscoes declined, but especially that of shortjaw cisco and kiyi. By the late 1970s, recovery of wild lake trout stocks was well underway and abundances of hatchery lake trout and smelt were declining and the ciscoes were reaching their nadir. During 1980–1990, the fish community underwent a dramatic shift in organization and structure. The rapid increase in abundance of wild lake trout, concurrent with a rapid decline in hatchery lake trout, signaled the impending recovery. Rainbow smelt abundance dropped precipitously and within four years, lake cisco and bloater populations rebounded on the heels of a series of strong recruitment events. Kiyi populations showed signs of recovery by 1989, and shortjaw by 2000, though well below historic maximum abundances. High abundance of adult smelt prior to 1980 appears to be the only factor linked to recruitment failure in the ciscoes. Life history traits of the cisco species were examined to better understand their different

  2. Open fireplace furnace as an adequate heating system

    Energy Technology Data Exchange (ETDEWEB)

    Terbrack, E.

    The fireplace furnace is a furnace for the open fireplace. It is connected to the existing fuel-oil or gas central heating and is used for house heating and warm water preparation when the fire in the fireplace is on. It combines the romanticism of the open fireplace with the necessity of saving fuel oil and gas, ensuring heat supply.

  3. Liquid flow in the hearth of the blast furnace

    International Nuclear Information System (INIS)

    Gauje, P.; Nicolle, R.; Steiler, J.M.; Venturini, M.J.; Libralesso, J.M.

    1992-01-01

    The hearth of a blast furnace is poorly known. Our approach to characterize the hearth involves classical methods of chemical engineering, assessing the flow conditions by means of radioactive tracer techniques. The most important feature of this study is to combine measurements on industrial blast furnaces, experiments on a small scale model and flow model. calculations. 8 refs., 16 figs

  4. Design and Construction of Oil Fired Compact Crucible Furnace ...

    African Journals Online (AJOL)

    As a prelude to necessary industrialization, foundries are springing up in various parts of Nigeria and most of these foundries rely on oil fired furnaces in their operation. This study is aimed at developing an oil fired crucible furnace from locally sourced materials for foundries in Nigeria. In our design, a new system of fuel ...

  5. Modeling and Simulation of Claus Unit Reaction Furnace

    Directory of Open Access Journals (Sweden)

    Maryam Pahlavan

    2016-01-01

    Full Text Available Reaction furnace is the most important part of the Claus sulfur recovery unit and its performance has a significant impact on the process efficiency. Too many reactions happen in the furnace and their kinetics and mechanisms are not completely understood; therefore, modeling reaction furnace is difficult and several works have been carried out on in this regard so far. Equilibrium models are commonly used to simulate the furnace, but the related literature states that the outlet of furnace is not in equilibrium and the furnace reactions are controlled by kinetic laws; therefore, in this study, the reaction furnace is simulated by a kinetic model. The predicted outlet temperature and concentrations by this model are compared with experimental data published in the literature and the data obtained by PROMAX V2.0 simulator. The results show that the accuracy of the proposed kinetic model and PROMAX simulator is almost similar, but the kinetic model used in this paper has two importance abilities. Firstly, it is a distributed model and can be used to obtain the temperature and concentration profiles along the furnace. Secondly, it is a dynamic model and can be used for analyzing the transient behavior and designing the control system.

  6. Estimation of slagging in furnaces; Kuonaavuuden ennustaminen kivihiilen poelypoltossa

    Energy Technology Data Exchange (ETDEWEB)

    Jacobson, T; Jaeaeskelaeinen, K; Oeini, J; Koskiahde, A; Jokiniemi, J; Pyykkoenen, J [Imatran Voima Oy, Vantaa (Finland)

    1997-10-01

    Understanding and estimation of slagging in furnaces is essential in the design of new power plants with high steam values or in modifications like low-NO{sub x} retrofits in existing furnaces. Major slagging yields poor efficiency, difficult operation and high maintenance costs of the plant. The aim of the project is to develop a computational model for slagging in pulverized coal combustion. The model is based on Computer Controlled Scanning Electron Microscopy (CCSEM) analysis of mineral composition of the coal and physical models for behaviour of minerals inside a furnace. The analyzed mineral particles are classified to five composition classes and distributed to calculational coal particles if internal minerals of coal. The calculational coal particles and the external minerals are traced in the furnace to find out the behaviour of minerals inside the furnace. If the particle tracing indicates that the particle hits the heat transfer surface of the furnace the viscosity of the particle is determined to see if particle is sticky. The model will be implemented to 3D computational fluid dynamics based furnace simulation environment Ardemus which predicts the fluid dynamics, heat transfer and combustion in a furnace. (orig.)

  7. Development of a cylindrical gas-fired furnace for reycling ...

    African Journals Online (AJOL)

    This study presents the development of a cylindrical gas-fired furnace, which could be used for recycling aluminum in small-scale foundries in Nigeria. The crucible, combustion chamber, suspension shaft and bearings were appropriately sized. The furnace chamber was 410 mm high and 510 mm diameter and had a ...

  8. Granulated blast furnace slag – A boon for foundry industry

    African Journals Online (AJOL)

    Keywords: Silica sand; Blast Furnace Slag; Mould properties; Ferrous and nonferrous ... raw material for the production of cast components in foundry industries. ... applications for conserving natural resources and reduce the cost of the raw .... in an elevated temperature melting furnace with temperature values of 750 to.

  9. CHARCOAL PACKED FURNACE FOR LOW-TECH CHARRING OF BONE

    DEFF Research Database (Denmark)

    Jacobsen, P.; Dahi, Elian

    1997-01-01

    A low-tech furnace for charring of raw bone using char coal is developed and tested. The furnace consists of a standard oil drum, fitted with simple materials as available in every market in small towns in developing counties. 80 kg of raw bone and 6 kg of charcoal are used for production of 50 kg...

  10. Non-polluting steam generators with fluidized-bed furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Brandes, H [Deutsche Babcock A.G., Oberhausen (Germany, F.R.)

    1979-07-01

    The author reports on a 35 MW steam generator with hard coal fluidized-bed furnace a planned 35 MW steam generator with flotation-dirt fluidized-bed furnace, and on planned steam generators for fluidized-bed firing of hard coal up to a steam power of about 200 MW.

  11. Heat pipes and use of heat pipes in furnace exhaust

    Science.gov (United States)

    Polcyn, Adam D.

    2010-12-28

    An array of a plurality of heat pipe are mounted in spaced relationship to one another with the hot end of the heat pipes in a heated environment, e.g. the exhaust flue of a furnace, and the cold end outside the furnace. Heat conversion equipment is connected to the cold end of the heat pipes.

  12. Differences in antimony and arsenic releases from lead smelter fly ash in soils

    Czech Academy of Sciences Publication Activity Database

    Ettler, V.; Mihaljevič, M.; Šebek, O.; Valigurova, R.; Klementová, Mariana

    2012-01-01

    Roč. 72, Supp. 4 (2012), s. 15-22 ISSN 0009-2819 Institutional research plan: CEZ:AV0Z40320502 Keywords : Antimony * Arsenic * Lead smelting * Fly ash * Soil * Mobility Subject RIV: CA - Inorganic Chemistry Impact factor: 1.351, year: 2012

  13. Method of operating a centrifugal plasma arc furnace

    International Nuclear Information System (INIS)

    Kujawa, S.T.; Battleson, D.M.; Rademacher, E.L. Jr.; Cashell, P.V.; Filius, K.D.; Flannery, P.A.; Whitworth, C.G.

    1998-01-01

    A centrifugal plasma arc furnace is used to vitrify contaminated soils and other waste materials. An assessment of the characteristics of the waste is performed prior to introducing the waste into the furnace. Based on the assessment, a predetermined amount of iron is added to each batch of waste. The waste is melted in an oxidizing atmosphere into a slag. The added iron is oxidized into Fe 3 O 4 . Time of exposure to oxygen is controlled so that the iron does not oxidize into Fe 2 O 3 . Slag in the furnace remains relatively non-viscous and consequently it pours out of the furnace readily. Cooled and solidified slag produced by the furnace is very resistant to groundwater leaching. The slag can be safely buried in the earth without fear of contaminating groundwater. 3 figs

  14. Investigation of the particulate derived from indigenous zinc smelting using the nuclear analytical technique

    International Nuclear Information System (INIS)

    Zhu Guanghua

    1995-12-01

    The air particulate samples at the site of indigenous zinc smelting in south of China, using an 8-stage cascade impactor have been collected. The elemental concentrations of the samples were analyzed by PIXE (Particle Induced X-ray Emission) method. As a result, the mass concentrations of more than 17 elements and their size distribution spectra were obtained. Then the data were analyzed by the absolute principal component analysis (APCA) to evaluate principal components and the percent variance explained by them. From the elemental size distribution spectra, three kinds of patterns were found that they corresponded to the tree principal components and suggested that they were from ore vapor, coal burning and soil dust. Based on the elemental size distribution spectra and a deposit model the deposited amounts for several elements in a human's lung during a day were calculated and compared with that of other places. It is shown that the air quality was heavily degraded at the site of indigenous zinc smelting. (5 refs., 3 figs., 2 tabs.)

  15. Application of PAH concentration profiles in lake sediments as indicators for smelting activity.

    Science.gov (United States)

    Warner, Wiebke; Ruppert, Hans; Licha, Tobias

    2016-09-01

    The ability of lake sediment cores to store long-term anthropogenic pollution establishes them as natural archives. In this study, we focus on the influence of copper shale mining and smelting in the Mansfeld area of Germany, using the depth profiles of two sediment cores from Lake Süßer See. The sediment cores provide a detailed chronological deposition history of polycyclic aromatic hydrocarbons (PAHs) and heavy metals in the studied area. Theisen sludge, a fine-grained residue from copper shale smelting, reaches the lake via deflation by wind or through riverine input; it is assumed to be the main source of pollution. To achieve the comparability of absolute contaminant concentrations, we calculated the influx of contaminants based on the sedimentation rate. Compared to the natural background concentrations, PAHs are significantly more enriched than heavy metals. They are therefore more sensitive and selective for source apportionment. We suggest two diagnostic ratios of PAHs to distinguish between Theisen sludge and its leachate: the ratio fluoranthene to pyrene ~2 and the ratio of PAH with logKOW5.7 converging to an even lower value than 2.3 (the characteristic of Theisen sludge) to identify the particulate input in lake environments. Copyright © 2016 Elsevier B.V. All rights reserved.

  16. Particle size distributions, size concentration relationships, and adherence to hands of selected geologic media derived from mining, smelting, and quarrying activities

    Energy Technology Data Exchange (ETDEWEB)

    Bergstrom, Carolyn; Shirai, Jeffry; Kissel, John, E-mail: jkissel@uw.edu

    2011-09-15

    Hand-to-mouth activity, especially in children, is a potentially significant pathway of exposure to soil contaminants. Hand-mouthing behavior is of particular concern in areas impacted by mining, smelting, and quarrying activities as these activities may lead to elevated levels of heavy metals in soil. In order to estimate potential exposures to contaminated geologic media attributable to hand-to-mouth contact, it is useful to characterize adherence of those media to skin, as contaminant concentrations in adhered media may differ greatly from unfractionated, whole media concentrations. Such an investigation has been undertaken to aid estimation of exposures to arsenic, cadmium, lead, and zinc in nine different geologic media collected in the Pacific Northwest region of the United States. After establishing the particle size distribution of each medium (fractions < 63 {mu}m, 63-150 {mu}m, 150-250 {mu}m, and 250 {mu}m-2 mm were determined) and target elemental concentrations within each particle size fraction, an active handling protocol involving six volunteers was conducted. Wet media always adhered to a greater extent than dry media and adhered media generally had higher elemental concentrations than bulk media. Regression analyses suggest smaller particle fractions may have higher elemental concentrations. Results of application of a maximum likelihood estimation technique generally indicate that handling of dry media leads to preferential adherence of smaller particle sizes, while handling of wet media does not. Because adhered material can differ greatly in particle size distribution from that found in bulk material, use of bulk concentrations in exposure calculations may lead to poor estimation of actual exposures. Since lead has historically been a metal of particular concern, EPA's Integrated Exposure Uptake Biokinetic (IEUBK) Model was used to examine the potential consequences of evaluating ingestion of the selected media assuming concentrations in

  17. Development and Validation of a 3-Dimensional CFB Furnace Model

    Science.gov (United States)

    Vepsäläinen, Arl; Myöhänen, Karl; Hyppäneni, Timo; Leino, Timo; Tourunen, Antti

    At Foster Wheeler, a three-dimensional CFB furnace model is essential part of knowledge development of CFB furnace process regarding solid mixing, combustion, emission formation and heat transfer. Results of laboratory and pilot scale phenomenon research are utilized in development of sub-models. Analyses of field-test results in industrial-scale CFB boilers including furnace profile measurements are simultaneously carried out with development of 3-dimensional process modeling, which provides a chain of knowledge that is utilized as feedback for phenomenon research. Knowledge gathered by model validation studies and up-to-date parameter databases are utilized in performance prediction and design development of CFB boiler furnaces. This paper reports recent development steps related to modeling of combustion and formation of char and volatiles of various fuel types in CFB conditions. Also a new model for predicting the formation of nitrogen oxides is presented. Validation of mixing and combustion parameters for solids and gases are based on test balances at several large-scale CFB boilers combusting coal, peat and bio-fuels. Field-tests including lateral and vertical furnace profile measurements and characterization of solid materials provides a window for characterization of fuel specific mixing and combustion behavior in CFB furnace at different loads and operation conditions. Measured horizontal gas profiles are projection of balance between fuel mixing and reactions at lower part of furnace and are used together with both lateral temperature profiles at bed and upper parts of furnace for determination of solid mixing and combustion model parameters. Modeling of char and volatile based formation of NO profiles is followed by analysis of oxidizing and reducing regions formed due lower furnace design and mixing characteristics of fuel and combustion airs effecting to formation ofNO furnace profile by reduction and volatile-nitrogen reactions. This paper presents

  18. Recycling of electric arc furnace dust

    International Nuclear Information System (INIS)

    Marques Sobrinho, Vicente de Paulo Ferreira; Oliveira, Jose Roberto de; Tenorio, Jorge Alberto Soares; Espinosa, Denise Crocce Romano

    2010-01-01

    This research aims to study the process of incorporation of the metal iron in electric arc furnace dust (EAFD), from a steel mill producing long steel by liquid iron in addition to the changing temperature of 1400 degrees Celsius of EAFD 'as received', the percentage of EAFD to be added (5, 10 and 20% of initial weight of sample pig iron) and the time of withdrawal of the sample of pig iron and slag (30 minutes after the addition of EAFD). Previously, the EAFD will be characterized using the following techniques: chemical analysis, size analysis, specific surface area, Xray diffraction, scanning electron microscopy (SEM) and Energy Dispersive Spectroscopy (EDS) microanalysis. . After characterization, the EAFD will be added to the bath of liquid pig iron. It is expected that the results obtained at the end of the research allow the evaluation of the iron metal incorporation of EAFD in pig iron bath. (author)

  19. A review of lead poisoning in swans

    Science.gov (United States)

    Blus, L.J.

    1994-01-01

    Nearly 10,000 swans of six species or subspecies from 14 countries have died from poisoning caused by lead that originated from ingestion of fishing weights, shotgun pellets (shot), or contaminated vegetation or sediments associated with mining and smelting wastes. Lead contamination in mute swans in England caused local population declines during the late 1970s and 1980s. More tundra swans died from lead poisoning than any other species. The extreme record involved an estimated 7200 tundra swans that died over five winters at one locality in North Carolina. The recent legislation to ban lead fishing weights in most of England and Wales and recent replacement of lead shot with steel shot for waterfowl hunting in the United States and a few areas of Europe, including Denmark, are expected to reduce the incidence of lead poisoning in swans.

  20. Insights into the chemistry of the Claus reaction furnace and waste heat boiler

    International Nuclear Information System (INIS)

    Clark, P.D.; Dowling, N.I.; Huang, M.

    1997-01-01

    Methods to deal with the unwanted by-product of acid-gas combustion in the Claus reaction furnace were presented. The by-product, carbon disulfide (CS 2 ), is disturbing because if it is not converted to H 2 S in the first catalytic converter, it will appear as a sulfur emission in the tail gas of plants not using reductive clean-up technology. To address this issue, Claus catalysts have been designed specifically for CS 2 hydrolysis. Studies have been conducted to determine what type of hydrocarbons lead to CS 2 formation. It was concluded that all hydrocarbons result in CS 2 production, but that benzene is particularly difficult. Data for a wide range of acid gas compositions and contaminant hydrocarbons at different process conditions was presented. Methods to destroy CS 2 in the furnace were also identified

  1. Experimental studies on radiation heat transfer enhancement on a standard muffle furnace

    Directory of Open Access Journals (Sweden)

    Minea Alina Adriana

    2013-01-01

    Full Text Available One of the sources of increased industrial energy consumption is the heating equipment, e.g., furnaces. Their domain of use is very wide and due to its abundance of applications it is key equipment in modern civilization. The present experimental investigations are related to reducing energy consumptions and started from the geometry of a classic manufactured furnace. During this experimental study, different cases have been carefully chosen in order to compare and measure the effects of applying different enhancement methods of the radiation heat transfer processes. The main objective work was to evaluate the behavior of a heated enclosure, when different radiant panels were introduced. The experimental investigation showed that their efficiency was influenced by their position inside the heating area. In conclusion, changing the inner geometry by introducing radiant panels inside the heated chamber leads to important time savings in the heating process.

  2. Lead poisoning in ancient Rome | Retief | Acta Theologica

    African Journals Online (AJOL)

    Lead was known to the ancients from at least the 4th millennium BC, but its use increased markedly during Roman times, to the extent that it became a health hazard. Mines and foundry furnaces caused air pollution; lead was extensively used in plumbing; domestic utensils were made of lead and pewter, and lead salts ...

  3. Sampling uncharted waters: Examining rearing habitat of larval Longfin Smelt (Spirinchus thaleichthys) in the upper San Francisco Estuary

    Science.gov (United States)

    Grimaldo, Lenny; Feyrer, Frederick; Burns, Jillian; Maniscalco, Donna

    2017-01-01

    The southern-most reproducing Longfin Smelt population occurs in the San Francisco Estuary, California, USA. Long-term monitoring of estuarine habitat for this species has generally only considered deep channels, with little known of the role shallow waters play in supporting their early life stage. To address the need for focused research on shallow-water habitat, a targeted study of Longfin Smelt larvae in littoral habitat was conducted to identify potential rearing habitats during 2013 and 2014. Our study objectives were to (1) determine if larval densities vary between littoral habitats (tidal slough vs. open-water shoal), (2) determine how larval densities in littoral habitats vary with physicochemical and biological attributes, (3) determine if larval densities vary between littoral habitats and long-term monitoring channel collections, and (4) determine what factors predict larval rearing distributions from the long-term monitoring channel collections. Larval densities did not vary between littoral habitats but they did vary between years. Water temperature, salinity, and chlorophyll a were found important in predicting larval densities in littoral habitats. Larval densities do not vary between littoral and channel surveys; however, the analysis based on channel data suggests that Longfin Smelt are hatching and rearing in a much broader region and under higher salinities (∼2–12 psu) than previously recognized. Results of this study indicate that conservation efforts should consider how freshwater flow, habitat, climate, and food webs interact as mechanisms that influence Longfin Smelt recruitment in estuarine environments.

  4. Karyotype and chromosomal characteristics of Ag-NOR sites and 5S rDNA in European smelt, Osmerus eperlanus

    Czech Academy of Sciences Publication Activity Database

    Ocalewicz, K.; Hliwa, P.; Krol, J.; Rábová, Marie; Stabinski, R.; Ráb, Petr

    2007-01-01

    Roč. 131, - (2007), s. 29-35 ISSN 0016-6707 R&D Projects: GA AV ČR IAA6045405; GA MŠk LC06073 Institutional research plan: CEZ:AV0Z50450515 Keywords : chromosome banding * cytotaxonomy of smelt * fish cytogenetics Subject RIV: EB - Genetics ; Molecular Biology Impact factor: 1.396, year: 2007

  5. The Automation Control System Design of Walking Beam Heating Furnace

    Directory of Open Access Journals (Sweden)

    Hong-Yu LIU

    2014-10-01

    Full Text Available Combining the transformation project of certain strip steel rolling production line, the techniques process of walking beam heating furnace was elaborated in this paper. The practical application of LOS-T18-2ZC1 laser detector was elaborated. The network communication model of walking beam heating furnace control system was designed. The realization method of production process automation control was elaborated. The entire automation control system allocation picture and PLC power distribution system picture of walking beam heating furnace were designed. Charge machine movement process was elaborated. Walking beam movement process was elaborated. Extractor movement process was elaborated. The hydraulic station of walking mechanism was elaborated. Relative control circuit diagram was designed. The control function of parallel shift motor, uplifted and degressive motor was elaborated. The control circuit diagram of parallel shift motor of charge machine and extractor of first heating furnace was designed. The control circuit diagram of uplifted and degressive motor of charge machine and extractor of first heating furnace was designed. The realization method of steel blank length test function was elaborated. The realization method of tracking and sequence control function of heating furnace field roller were elaborated. The design provides important reference base for enhancing walking beam heating furnace control level.

  6. An update on blast furnace granular coal injection

    Energy Technology Data Exchange (ETDEWEB)

    Hill, D.G. [Bethlehem Steel Corp., Burns Harbor, IN (United States); Strayer, T.J.; Bouman, R.W. [Bethlehem Steel Corp., PA (United States)

    1997-12-31

    A blast furnace coal injection system has been constructed and is being used on the furnace at the Burns Harbor Division of Bethlehem Steel. The injection system was designed to deliver both granular (coarse) and pulverized (fine) coal. Construction was completed on schedule in early 1995. Coal injection rates on the two Burns Harbor furnaces were increased throughout 1995 and was over 200 lbs/ton on C furnace in September. The injection rate on C furnace reached 270 lbs/ton by mid-1996. A comparison of high volatile and low volatile coals as injectants shows that low volatile coal replaces more coke and results in a better blast furnace operation. The replacement ratio with low volatile coal is 0.96 lbs coke per pound of coal. A major conclusion of the work to date is that granular coal injection performs very well in large blast furnaces. Future testing will include a processed sub-bituminous coal, a high ash coal and a direct comparison of granular versus pulverized coal injection.

  7. Holden gas-fired furnace baseline data. Revision 1

    International Nuclear Information System (INIS)

    Weatherspoon, K.A.

    1996-11-01

    The Holden gas-fired furnace is used in the enriched uranium recovery process to dry and combust small batches of combustibles. The ash is further processed. The furnace operates by allowing a short natural gas flame to burn over the face of a wall of porous fire brick on two sides of the furnace. Each firing wall uses two main burners and a pilot burner to heat the porous fire brick to a luminous glow. Regulators and orifice valves are used to provide a minimum gas pressure of 4 in. water column at a rate of approximately 1,450 scf/h to the burners. The gas flow rate was calculated by determining the gas flow appropriate for the instrumentation in the gas line. Observed flame length and vendor literature were used to calculate pilot burner gas consumption. Air for combustion, purging, and cooling is supplied by a single blower. Rough calculations of the air-flow distribution in piping entering the furnace show that air flow to the burners approximately agrees with the calculated natural gas flow. A simple on/off control loop is used to maintain a temperature of 1,000 F in the furnace chamber. Hoods and glove boxes provide contamination control during furnace loading and unloading and ash handling. Fan EF-120 exhausts the hoods, glove boxes, and furnace through filters to Stack 33. A review of the furnace safety shows that safety is ensured by design, interlocks, procedure, and a safety system. Recommendations for safety improvements include installation of both a timed ignition system and a combustible-gas monitor near the furnace. Contamination control in the area could be improved by redesigning the loading hood face and replacing worn gaskets throughout the system. 33 refs., 16 figs

  8. The technological raw material heating furnaces operation efficiency improving issue

    Science.gov (United States)

    Paramonov, A. M.

    2017-08-01

    The issue of fuel oil applying efficiency improving in the technological raw material heating furnaces by means of its combustion intensification is considered in the paper. The technical and economic optimization problem of the fuel oil heating before combustion is solved. The fuel oil heating optimal temperature defining method and algorithm analytically considering the correlation of thermal, operating parameters and discounted costs for the heating furnace were developed. The obtained optimization functionality provides the heating furnace appropriate thermal indices achievement at minimum discounted costs. The carried out research results prove the expediency of the proposed solutions using.

  9. Riders on the storm: selective tidal movements facilitate the spawning migration of threatened delta smelt in the San Francisco Estuary

    Science.gov (United States)

    Bennett, W.A.; Burau, Jon R.

    2015-01-01

    Migration strategies in estuarine fishes typically include behavioral adaptations for reducing energetic costs and mortality during travel to optimize reproductive success. The influence of tidal currents and water turbidity on individual movement behavior were investigated during the spawning migration of the threatened delta smelt, Hypomesus transpacificus, in the northern San Francisco Estuary, California, USA. Water current velocities and turbidity levels were measured concurrently with delta smelt occurrence at sites in the lower Sacramento River and San Joaquin River as turbidity increased due to first-flush winter rainstorms in January and December 2010. The presence/absence of fish at the shoal-channel interface and near the shoreline was quantified hourly over complete tidal cycles. Delta smelt were caught consistently at the shoal-channel interface during flood tides and near the shoreline during ebb tides in the turbid Sacramento River, but were rare in the clearer San Joaquin River. The apparent selective tidal movements by delta smelt would facilitate either maintaining position or moving upriver on flood tides, and minimizing advection down-estuary on ebb tides. These movements also may reflect responses to lateral gradients in water turbidity created by temporal lags in tidal velocities between the near-shore and mid-channel habitats. This migration strategy can minimize the energy spent swimming against strong river and tidal currents, as well as predation risks by remaining in turbid water. Selection pressure on individuals to remain in turbid water may underlie population-level observations suggesting that turbidity is a key habitat feature and cue initiating the delta smelt spawning migration.

  10. Statistical modeling of copper losses in the silicate slag of the sulfide concentrate smelting process

    Directory of Open Access Journals (Sweden)

    Savic Marija V.

    2015-09-01

    Full Text Available This article presents the results of the statistical modeling of copper losses in the silicate slag of the sulfide concentrates smelting process. The aim of this study was to define the correlation dependence of the degree of copper losses in the silicate slag on the following parameters of technological processes: SiO2, FeO, Fe3O4, CaO and Al2O3 content in the slag and copper content in the matte. Multiple linear regression analysis (MLRA, artificial neural networks (ANNs and adaptive network based fuzzy inference system (ANFIS were used as tools for mathematical analysis of the indicated problem. The best correlation coefficient (R2 = 0.719 of the final model was obtained using the ANFIS modeling approach.

  11. Geochemical Study on an Abandoned Copper Smelting Plant Using Rare Earth Elements

    Science.gov (United States)

    Sun, S. H.

    2017-12-01

    The Shuei Nan Dong Copper Smelting Plant smelting is located on the northern coast of New Taipei City, Taiwan. The plant built in 1906 for but has been shut down since 1987. However, the watershed is continuing to discharge acid mine water into the sea; and, the acid mine drainage releases high amounts of sulfate, heavy metals without any treatment. In this study, the water samples were sequentially collected along the main channel and its tributaries in the watershed. The results of hydrochemical analysis show that the untreated inflow water can be characterized with low pH value of 80% of the total variance and almost all chemical components have high loadings in the PC. Therefore, the hydrochemical properties in the watershed are mainly dominated by the mixing process between main channel and the major tributary but the geochemical reactions during flow down the channel is insignificant. Rare earth elements (REE) are an excellent tracer, which can indicate sources of chemical components and geochemical reactions in water. The analysis results demonstrate two distinct REE patterns. The water with low REE can be characterized by prominent Eu positive anomaly and Ce negative anomaly, which may result from the alteration of Na-plagioclase in sandstone and oxidation reaction when contact with air, respectively. On the contrary, the water with high REE shows only minor Ce negative anomaly and insignificant Eu positive anomaly. In addition, there is an enrichment of middle REE in high-REE water, which is quite different with the REE pattern of pyrite. According to the Grawunder's study (2014), it corresponds to the complexation to sulphite during pyrite oxidation. It is worth noting that REE show no considerable fractionation along the channel and confirms the results from PCA. It can be derived that the water may not reached equilibrium condition. A simple aerated retention pool could dramatically reduce the pollutants due to coprecipitation of iron oxide and aluminum

  12. Stabilization of electric-arc furnace dust in concrete

    Directory of Open Access Journals (Sweden)

    Carlos Alberto Caldas de Souza

    2010-12-01

    Full Text Available Electric-arc furnace dust (EAFD is a by-product of steel production and recycling. This fine-grained material contains high amounts of zinc and iron as well as significant amounts of potentially toxic elements such as lead, cadmium and chromium. Therefore, the treatment and stabilization of this industrial residue is necessary. Concrete is a well-known suitable environment for stabilization/solidification of materials which have leachable elements in need of fixation. The effect of the EAFD content on the mechanical and chemical performance of Portland cement concrete is investigated in this paper. The effect of the EAFD content on the setting time of cement slurry was also analyzed. The axial compressive strength of the concrete samples increases with the EAFD addition in the range of 10 to 20 wt. (% EAFD; also the tensile strength increases with the EAFD addition. An increase in EAFD content significantly increases the setting time of the concrete. The acetic acid leaching and water solubilization tests indicate low mobility of the potentially toxic elements from the EAFD concrete composite. The results of the immersion tests show that the addition of EAFD to the concrete seems to reduce chloride penetration, which may help prevent pitting corrosion in reinforced concrete.

  13. Innovation in electric arc furnaces scientific basis for selection

    CERN Document Server

    Toulouevski, Yuri N

    2013-01-01

    This book equips a reader with knowledge necessary for critical analysis of  innovations in electric arc furnaces and helps to select the most effective ones and for their successful implementation. The book also covers general issues related to history of development, current state and prospects of steelmaking in Electric Arc Furnaces. Therefore, it can be useful for everybody who studies metallurgy, including students of colleges and universities. The modern concepts of mechanisms of Arc Furnace processes are are discussed in the book at the level sufficient to solve practical problems: To help readers lacking knowledge required in the field of heat transfer as well as hydro-gas dynamics, it contains several chapters which provide the required minimum of information in these fields of science. In order to better assess different innovations, the book describes experience of the application of similar innovations in open-hearth furnaces and oxygen converters. Some promising ideas on key issues regarding int...

  14. Evaluation of Grade 120 Granulated Ground blast Furnace Slag.

    Science.gov (United States)

    1999-06-01

    This study evaluates Grade 120 Granulated Ground Blast Furnace Slag (GGBFS) and its effect on the properties of hydraulic cement concretes used in structural and pavement construction. Several mix designs, structural and pavement, were used for this ...

  15. Elements of the electric arc furnace's environmental management

    Science.gov (United States)

    Ioana, Adrian; Semenescu, Augustin; Costoiu, Mihnea; Marcu, Dragoş

    2017-12-01

    The paper presents a theoretical and experimental analysis of the polluting generating mechanisms for steel making in the Electric Arc Furnaces (EAF). The scheme for the environment's polluting system through the EAF is designed and presented in this paper. The ecological experimenting consisted of determining by specialized measures of the dust percentage in the evacuated gases from the EAF and of thereof gas pollutants. From the point of view of reducing the impact on the environment, the main problem of the electric arc furnace (EAF) is the optimization of the powder collecting from the process gases, both from the furnace and from the work-area. The paper deals with the best dependence between the aggregate's constructive, functional and technological factors, which are necessary for the furnace's ecologization and for its energetically-technologically performances increasing.

  16. Reliability of graphite furnace atomic absorption spectrometry as ...

    African Journals Online (AJOL)

    spectrometry as alternative method for trace analysis of ... Purpose: To evaluate the comparative efficiency of graphite furnace atomic absorption spectrometry .... Methods comparison and validation .... plasma-optical emission spectrometry.

  17. CMOS Thermal Ox and Diffusion Furnace: Tystar Tytan 2000

    Data.gov (United States)

    Federal Laboratory Consortium — Description:CORAL Names: CMOS Wet Ox, CMOS Dry Ox, Boron Doping (P-type), Phos. Doping (N-Type)This four-stack furnace bank is used for the thermal growth of silicon...

  18. SITE - DEMONSTRATION BULLETIN - MINERGY GLASS FURNACE TECHNOLOGY - MINERGY CORPORATION

    Science.gov (United States)

    The Glass Furnace Technology (GFT) was developed by Minergy Corporation (Minergy), of Waukesha, Wisconsin. Minergy originally developed vitrification technologies to process wastewater sludge into glass aggregate that could be sold as a commercial product. Minergy modified a st...

  19. MINERGY CORPORATION GLASS FURNACE TECHNOLOGY EVALUATION: INNOVATION TECHNOLOGY EVALUATION REPORT

    Science.gov (United States)

    This report presents performance and economic data for a U.S. Environmental Protection Agency (EPA) Superfund Innovative Technology Evaluation (SITE) Program demonstration of the Minergy Corporation (Minergy) Glass Furnace Technology (GFT). The demonstration evaluated the techno...

  20. Modular Distributed Concentrator for Solar Furnace, Phase I

    Data.gov (United States)

    National Aeronautics and Space Administration — This research proposes to develop a lightweight approach to achieving the high concentrations of solar energy needed for a solar furnace achieving temperatures of...

  1. Corrosion mechanism of carbon brick in the blast furnace hearth by potassium

    Science.gov (United States)

    Jiao, Ke-xin; Zhang, Jian-liang; Liu, Zheng-jian; Liu, Zhuang-zhuang; Deng, Yong; Fan, Xiaoyue

    2017-11-01

    Alkali plays a significant role in the formation of brittle layer of carbon brick in the blast furnace hearth. The brittle layer in a commercial blast furnace hearth was investigated. Large amounts of potassium compounds were found in the brittle layer. Subsequently, the carbon bricks which reacted with potassium in the simulation of blast furnace hearth under different contents of potassium in the brick (0.25, 0.5, 1.0 and 2.0 wt.%) during various reaction times (0.5, 1, 2 and 4 h) were experimentally studied. Finally, the formation mechanism of the brittle layer in carbon brick was clarified. The investigation results show that a large number of cracks are present in the brittle layer. The average potassium content in the brittle layer is 1 wt.%. According to the experimental results, cracks in the carbon brick can be formed by the attack of potassium. The reason for the formation of the brittle layer in the carbon brick is that the liquid potassium permeates into the carbon brick through the pores and cracks, and then reacts with SiO2 and Al2O3 in CO atmosphere. The generated potassium compounds nepheline and leucite lead to the volume expansion and the damage of the carbon brick.

  2. The Flexibility of Pusher Furnace Grate

    Directory of Open Access Journals (Sweden)

    Słowik J.A.

    2016-12-01

    Full Text Available The lifetime of guide grates in pusher furnaces for heat treatment could be increased by raising the flexibility of their structure through, for example, the replacement of straight ribs, parallel to the direction of grate movement, with more flexible segments. The deformability of grates with flexible segments arranged in two orientations, i.e. crosswise (perpendicular to the direction of compression and lengthwise (parallel to the direction of compression, was examined. The compression process was simulated using SolidWorks Simulation program. Relevant regression equations were also derived describing the dependence of force inducing the grate deformation by 0.25 mm ‒ modulus of grate elasticity ‒ on the number of flexible segments in established orientations. These calculations were made in Statistica and Scilab programs. It has been demonstrated that, with the same number of segments, the crosswise orientation of flexible segments increases the grate structure flexibility in a more efficient way than the lengthwise orientation. It has also been proved that a crucial effect on the grate flexibility has only the quantity and orientation of segments (crosswise / lengthwise, while the exact position of segments changes the grate flexibility by less than 1%.

  3. Furnace coking simulations in a laboratory apparatus

    Energy Technology Data Exchange (ETDEWEB)

    Eaton, Paul [Champion Technologies Inc (United States)], email: paul.eaton@champ-tech.com; Newman, Bruce [ConocoPhillips (United States)], email: Bruce.A.Newman@conocophillips.com; Gray, Murray; Kubis, Alan; Derakhshesh, Marzie; Holt, Chris; Mitlin, David [Department of Chemical and Materials Engineering, University of Alberta (Canada)

    2010-07-01

    This work deals with simulating fouling behavior of crude oil in a delayed coker furnace. Fouling on different heated metal probes was investigated; these were mainly stainless steel, iron, or mild steel probes. Heat transfer theory was used to calculate the system fouling factor, and this parameter was recorded as a function of time to model in-situ fouling intensity. Physical and chemical properties such as buildup thickness and composition were investigated using different measuring techniques, most important of which were extractive-iron-nickel ion chromatography, optical and scanning electron microscopy (SEM), and electron dispersion spectroscopy (EDS). Changes in surface layers of the metallic probe during coke formation along with microstructures of the coke were examined using a focused-ion beam (FIB). It was shown that the iron probe exhibited more buildups on its surface than stainless steels, and fouling of mild steel came in between. As for oils with different concentrations, fouling of diluted atmospheric tower bottom (ATB) was greater than that of undiluted ATP.

  4. The Automation Control System Design of Walking Beam Heating Furnace

    OpenAIRE

    Hong-Yu LIU; Jun-Qing LIU; Jun-Jie XI

    2014-01-01

    Combining the transformation project of certain strip steel rolling production line, the techniques process of walking beam heating furnace was elaborated in this paper. The practical application of LOS-T18-2ZC1 laser detector was elaborated. The network communication model of walking beam heating furnace control system was designed. The realization method of production process automation control was elaborated. The entire automation control system allocation picture and PLC power distributio...

  5. Atomization mechanisms for barium in furnace atomic absorption spectrometry

    International Nuclear Information System (INIS)

    Styris, D.L.

    1984-01-01

    Atomic absorption spectrometry and mass spectrometry are used simultaneously in order to elucidate atomization mechanisms of barium dichloride in pyrolytic graphite, vitreous carbon, and tantalum furnaces. Gas-phase barium dicarbide is observed to appear concurrently with the free barium. Barium oxide and barium dihydroxide precursors appear with the chlorides. Surface reactions involving species that are absorbed on the various furnaces are postulated to explain the appearances of the species that are observed in the gas phase. 49 references, 4 figures, 1 table

  6. Similarity of Ferrosilicon Submerged Arc Furnaces With Different Geometrical Parameters

    Directory of Open Access Journals (Sweden)

    Machulec B.

    2017-12-01

    Full Text Available In order to determine reasons of unsatisfactory production output regarding one of the 12 MVA furnaces, a comparative analysis with a furnace of higher power that showed a markedly better production output was performed. For comparison of ferrosilicon furnaces with different geometrical parameters and transformer powers, the theory of physical similarity was applied. Geometrical, electrical and thermal parameters of the reaction zones are included in the comparative analysis. For furnaces with different geometrical parameters, it is important to ensure the same temperature conditions of the reaction zones. Due to diverse mechanisms of heat generation, different criteria for determination of thermal and electrical similarity for the upper and lower reaction zones were assumed contrary to other publications. The parameter c3 (Westly was assumed the similarity criterion for the upper furnace zones where heat is generated as a result of resistive heating while the parameter J1 (Jaccard was assumed the similarity criterion for the lower furnace zones where heat is generated due to arc radiation.

  7. Assessing energy efficiency of electric car bottom furnaces intended for thermal energization of minerals

    Science.gov (United States)

    Nizhegorodov, A. I.

    2017-01-01

    The paper deals with a new concept of electric furnaces for roasting and thermal energization of vermiculite and other minerals with vibrational transportation of a single-layer mass under constant thermal field. The paper presents performance calculation and comparative assessment of energy data for furnaces of different modifications: flame and electric furnaces with three units, furnaces with six units and ones with series-parallel connection of units, and furnaces of new concept.

  8. TECHNOLOGICAL PECULIARITIES O F MELTING AND OUT-OF-FURNACE PROCESSING OF BALANCED STEELS IN CONDITIONS OF ELECTRIC FURNACE STEELMAKING AND CONTINUOUS CASTING

    Directory of Open Access Journals (Sweden)

    S. V. Terletski

    2007-01-01

    Full Text Available The technological peculiarities of melting and out-of-furnace processing of balanced steels in conditions of electric furnace steelmaking and continuous cast of RUP “BMZ” are considered.

  9. Archives of Atmospheric Lead Pollution

    Science.gov (United States)

    Weiss, Dominik; Shotyk, William; Kempf, Oliver

    Environmental archives such as peat bogs, sediments, corals, trees, polar ice, plant material from herbarium collections, and human tissue material have greatly helped to assess both ancient and recent atmospheric lead deposition and its sources on a regional and global scale. In Europe detectable atmospheric lead pollution began as early as 6000years ago due to enhanced soil dust and agricultural activities, as studies of peat bogs reveal. Increased lead emissions during ancient Greek and Roman times have been recorded and identified in many long-term archives such as lake sediments in Sweden, ice cores in Greenland, and peat bogs in Spain, Switzerland, the United Kingdom, and the Netherlands. For the period since the Industrial Revolution, other archives such as corals, trees, and herbarium collections provide similar chronologies of atmospheric lead pollution, with periods of enhanced lead deposition occurring at the turn of the century and since 1950. The main sources have been industry, including coal burning, ferrous and nonferrous smelting, and open waste incineration until c.1950 and leaded gasoline use since 1950. The greatest lead emissions to the atmosphere all over Europe occurred between 1950 and 1980 due to traffic exhaust. A marked drop in atmospheric lead fluxes found in most archives since the 1980s has been attributed to the phasing out of leaded gasoline. The isotope ratios of lead in the various archives show qualitatively similar temporal changes, for example, the immediate response to the introduction and phasing out of leaded gasoline. Isotope studies largely confirm source assessments based on lead emission inventories and allow the contributions of various anthropogenic sources to be calculated.

  10. Pulverized coal burnout in blast furnace simulated by a drop tube furnace

    Energy Technology Data Exchange (ETDEWEB)

    Du, Shan-Wen [Steel and Aluminum Research and Development Department, China Steel Corporation, Kaohsiung 812 (China); Chen, Wei-Hsin [Department of Greenergy, National University of Tainan, Tainan 700 (China); Lucas, John A. [School of Engineering of the University of Newcastle, Callaghan, NSW 2308 (Australia)

    2010-02-15

    Reactions of pulverized coal injection (PCI) in a blast furnace were simulated using a drop tube furnace (DTF) to investigate the burnout behavior of a number of coals and coal blends. For the coals with the fuel ratio ranging from 1.36 to 6.22, the experimental results indicated that the burnout increased with decreasing the fuel ratio, except for certain coals departing from the general trend. One of the coals with the fuel ratio of 6.22 has shown its merit in combustion, implying that the blending ratio of the coal in PCI operation can be raised for a higher coke replacement ratio. The experiments also suggested that increasing blast temperature was an efficient countermeasure for promoting the combustibility of the injected coals. Higher fuel burnout could be achieved when the particle size of coal was reduced from 60-100 to 100-200 mesh. However, once the size of the tested coals was in the range of 200 and 325 mesh, the burnout could not be improved further, resulting from the agglomeration of fine particles. Considering coal blend reactions, the blending ratio of coals in PCI may be adjusted by the individual coal burnout rather than by the fuel ratio. (author)

  11. Pollution level and inhalation exposure of ambient aerosol fluoride as affected by polymetallic rare earth mining and smelting in Baotou, north China

    Science.gov (United States)

    Zhong, Buqing; Wang, Lingqing; Liang, Tao; Xing, Baoshan

    2017-10-01

    Airborne fluoride associated with total suspended particles (TSP) and respirable particulate (PM10) in the rare earth mining and smelting areas were analyzed during August 2012 and March 2013. In March, average concentrations of fluoride bound to TSP in the mining and smelting areas were 0.598 ± 0.626 μg/m3 and 3.615 ± 4.267 μg/m3, respectively, whereas that in August were 0.699 ± 0.801 μg/m3 and 1.917 ± 2.233 μg/m3, respectively. TSP samples were classified into four categories by different sampling periods and locations using Kohonen's self-organizing map, which demonstrates that high airborne fluoride concentrations in March in the smelting area were probably attributed to industrial emissions from smelting activities and wind-blown dust from tailings pond, influenced by meteorologic parameters such as temperature, relative humidity, precipitation and wind speed. The mean daily amount of fluoride inhaled in the mining and smelting areas were estimated to be in the range of 2.77-57.61 μg/day and 3.39-64.32 μg/day, respectively. These results indicate the high potential exposure level of fluoride inhaled for local residents in the polymetallic mining and smelting areas.

  12. EAF smelting trials of waste-carbon briquettes at Avesta Works of Outokumpu Stainless AB for recycling oily mill scale sludge from stainless steel production

    Energy Technology Data Exchange (ETDEWEB)

    Yang Qixing; Bjoerkman, Bo [Div. of Process Metallurgy, Lulea Univ. of Tech., Lulea (Sweden); Holmberg, Nils [Raw Materials Handling, Avesta Works, Outokumpu Stainless AB, Avesta (Sweden)

    2009-06-15

    The EAF steel plant of Avesta Works, Outokumpu Stainless AB, has been used to perform smelting reduction trials of briquettes consisting of oily mill scale sludge, carbon and other wastes. A total of 7 briquette smelting trials were performed. The heats were processed smoothly smelting 3 t of briquettes or 3.4 mass-% of metal charges. The quantities of FeSi powder and O{sub 2} gas injected and electric energy supplied were increased to smelt briquettes of 6 t. No impacts were found on the analyses of the crude stainless steel tapped from the EAF during the trials. The results of the briquette smelting have been evaluated by referring to the data from the reference heats and results from earlier laboratory tests. The recovery of Cr, Ni and Fe elements from the briquettes was nearly complete and was found to occur mainly through carbon reduction. The slag masses were not increased in three trials as compared with the reference heats. There were moderate increases in the slag masses in four trial heats. The increases were, nevertheless, lower by 52-69% than the slag masses generated by Si-reduction of the briquette oxides. Afterwards, by referring results from the present trials, waste-carbon briquettes amounting to 1-3 t were smelted very smoothly in many of the EAF heats at Avesta Works to recycle the oily mill scale sludge and other wastes from stainless steel production. (orig.)

  13. Remote maintenance techniques in the furnace cell of a high level waste vitrification plant

    International Nuclear Information System (INIS)

    Selig, M.

    1983-01-01

    Remote controlled maintenance and changing techniques for the furnace of a vitrification plant for radioactive waste was developed and tested on a 1:1 model. The model was fitted out with imitation main components, remote control equipment, lead-ins and the complete tubing so that the trials could be carried out in a manner replicating as closely as possible the situation found under operating conditions. The development of remote-handled tube cable connectors, tube cable jumpers and plugs and sockets was an important aspect of the developmental programme. (orig.) [de

  14. The degradation of lining of rotary furnaces in the production of zinc oxide

    OpenAIRE

    Natália Luptáková; Evgeniy Anisimov; Františka Pešlová

    2014-01-01

    This paper is closely connected with the complex problem of degradation relating to the refractories of rotary furnace linings in the production of zinc oxide. Zinc oxide can be produced by variety of ways, but the most common method of production which is used in Europe is indirect, i.e. pyrolytic combustion of zinc. This method is also called "French process" of manufacturing ZnO. But this mentioned method of preparation leads to the creation of the enormous amount of zinc slag including ch...

  15. Patterns of recruitment of the sand smelt (Atherina presbyter on rocky intertidal habitats

    Directory of Open Access Journals (Sweden)

    Frederico Almada

    2015-11-01

    Full Text Available The Portuguese coast is located in a biogeographical transition zone between temperate and subtropical waters making it especially vulnerable to the effects of climate change. Several fish species struggle to cope with these annual changing conditions, particularly species that strongly depend on intertidal habitats which are expected to endure higher ecological fluctuations. Sand smelt young recruits and larvae were collected at the west coast of Portugal in the intertidal by hand-netting, and in the subtidal with light traps and scuba diving with plankton nets attached to scooters (Parede/Avencas: 38º 41’ N, 9º 21’W and Arrábida: 38º 28’ N, 8º 59’W, respectively. Due to the morphological similarities with other congeneric species young specimens were regularly collected and identified through genetic analysis. All samples were assigned to the same species: A. presbyter. Results showed that A. presbyter is one of the most abundant non-resident fish species in these rocky coastal areas, representing 49% (n=93.958 of the total number of individuals sighted in the intertidal from 2009-2015, but only 0.55% of the total number of individuals sampled in the subtidal (n=176 with both methods from 2011-2013. Distribution patterns showed that recruits (TL 0.8-6.8 cm concentrated within the intertidal area between March and December. Younger cohorts (TL 0.8-1.2 cm are captured almost exclusively in these areas including confined intertidal channels and large pools between March and August, suggesting that reproduction and spawning can occur for a period of 6 months. Inter-annual seasonal variations from 2009 to 2015 showed irregular water temperature profiles, especially in 2011 and 2012, which may dramatically affect the reproductive success of this species, not only reducing the number of recruits but also shortening the recruitment period from 10 to 5 months. Globally, 46% of the coastlines have experienced a significant decrease in the

  16. Implications for future survival of delta smelt from four climate change scenarios for the Sacramento–San Joaquin Delta, California

    Science.gov (United States)

    Brown, Larry R.; Bennett, William A.; Wagner, R. Wayne; Morgan-King, Tara; Knowles, Noah; Feyrer, Frederick; Schoellhamer, David H.; Stacey, Mark T.; Dettinger, Mike

    2013-01-01

    Changes in the position of the low salinity zone, a habitat suitability index, turbidity, and water temperature modeled from four 100-year scenarios of climate change were evaluated for possible effects on delta smelt Hypomesus transpacificus, which is endemic to the Sacramento–San Joaquin Delta. The persistence of delta smelt in much of its current habitat into the next century appears uncertain. By mid-century, the position of the low salinity zone in the fall and the habitat suitability index converged on values only observed during the worst droughts of the baseline period (1969–2000). Projected higher water temperatures would render waters historically inhabited by delta smelt near the confluence of the Sacramento and San Joaquin rivers largely uninhabitable. However, the scenarios of climate change are based on assumptions that require caution in the interpretation of the results. Projections like these provide managers with a useful tool for anticipating long-term challenges to managing fish populations and possibly adapting water management to ameliorate those challenges.

  17. Effect of smelting method on the austenite grain size and properties of heat-resisting pearlitic steel

    International Nuclear Information System (INIS)

    Balakhovskaya, M.B.; Khusainova, N.A.; Davlyatova, L.N.

    1975-01-01

    Influence of smelting method on austenite grain size and properties of refractory perlite steel were studied. An opportunity was found to increase the steel refractoriness without deteriorating its other properties. The steel 12Kh1MF of electric or common open-hearth smelting was used. The dependence of kinetics of austenite grain growth on the smelting method was studied in the temperature range 950 deg - 1200 deg C with 1 hour exposure. The grain size of austenite in steel is supposedly determined by aluminium nitrides and vanadium carbides. In tests of normalized (kept for 20 minutes at 950-980 deg C) and tempered (kept for 3 hours at 730 deg C) transverse (tangential) pipe cross-section samples the electric steel had higher impact viscosity than the open-hearth metal. At working temperatures (540 deg -580 deg C) the difference in viscosity has its minimum. Viscosity of both steels 12Kh1MF begins to sharply decrease from 20 deg C. However, electric steel has rather high viscosity even at - 40 deg C, while the open-hearth one becomes brittle as early as at - 20 deg C. Long-term strength tests at 580 deg C under stresses 10-14 kG/mm 2 show that the coarse-grain steel is more refractory, i.e. time till fracture of open-hearth steel samples is twice as long as that of electric steel samples

  18. Effect of smelting method on the austenite grain size and properties of heat-resisting pearlitic steel

    Energy Technology Data Exchange (ETDEWEB)

    Balakhovskaya, M B; Khusainova, N A; Davlyatova, L N [Vsesoyuznyj Nauchno-Issledovatel' skij Teplotekhnicheskij Inst., Moscow (USSR)

    1975-12-01

    Influence of smelting method on austenite grain size and properties of refractory perlite steel were studied. An opportunity was found to increase the steel refractoriness without deteriorating its other properties. The steel 12Kh1MF of electric or common open-hearth smelting was used. The dependence of kinetics of austenite grain growth on the smelting method was studied in the temperature range 950 deg - 1200 deg C with 1 hour exposure. The grain size of austenite in steel is supposedly determined by aluminium nitrides and vanadium carbides. In tests of normalized (kept for 20 minutes at 950-980 deg C) and tempered (kept for 3 hours at 730 deg C) transverse (tangential) pipe cross-section samples the electric steel had higher impact viscosity than the open-hearth metal. At working temperatures (540 deg -580 deg C) the difference in viscosity has its minimum. Viscosity of both steels 12Kh1MF begins to sharply decrease from 20 deg C. However, electric steel has rather high viscosity even at /sup -/40 deg C, while the open-hearth one becomes brittle as early as at /sup -/20 deg C. Long-term strength tests at 580 deg C under stresses 10-14 kG/mm/sup 2/ show that the coarse-grain steel is more refractory, i.e. time till fracture of open-hearth steel samples is twice as long as that of electric steel samples.

  19. Atmospheric thorium pollution and inhalation exposure in the largest rare earth mining and smelting area in China.

    Science.gov (United States)

    Wang, Lingqing; Zhong, Buqing; Liang, Tao; Xing, Baoshan; Zhu, Yifang

    2016-12-01

    Exposure to radionuclide thorium (Th) has generated widespread public concerns, mainly because of its radiological effects on human health. Activity levels of airborne 232 Th in total suspended particulate (TSP) were measured in the vicinity of the largest rare earth mine in China in August 2012 and March 2013. The mean activity concentrations of 232 Th in TSP ranged from 820μBqm -3 in a mining area in August 2012 to 39,720μBqm -3 in a smelting area in March 2013, much higher than the world reference of 0.5μBqm -3 . Multistatistical analysis and Kohonen's self-organizing maps suggested that 232 Th in TSP was mainly derived from rare earth mining and smelting practices. In addition, personal inhalation exposures to 232 Th associated with respirable particulate (PM 10 ) were also measured among local dwellers via personal monitoring. The mean dose values for different age groups in the smelting and mining areas ranged from 97.86 to 417μSvyear - 1 and from 101.03 to 430.83μSvyear -1 , respectively. These results indicate that people living in the study areas are exposed to high levels of widespread 232 Th. Copyright © 2016 Elsevier B.V. All rights reserved.

  20. Industrial activity, gas emissions and environmental urban management. Operative condition's diagnostic of smelting activities in Tandil, Argentina

    International Nuclear Information System (INIS)

    Soledad Sosa, Beatriz; Guerrero, Elsa Marcela; Banda Noriega, Roxana

    2013-01-01

    Amongst urban environmental problems, those associated to industry are of particular interest in environmental management. Tandil, a city in Argentina, owes its economic and urban growth to metalworking activity, especially to smelting. Despite the crisis in the sector, activity continues to be the axis of local economic and urban growth. The present research characterizes, in production, operative and environmental terms, local smelting industries and assesses operative conditions of gas emissions management during 2010. There were analyzed 25 industries over 30. The sample was representative of five productive processes: aluminum (Al), aluminum/iron (Al Fe), aluminum/bronze (Al Cu+Sn), aluminum/iron/bronze (Al Fe Cu+Sn), and iron (Fe). The variables analyzed were: primary fusion mater, oven used and industry size. To obtain production data we applied structured interviews, and for industry sizes we used surveys. It was possible to describe the productive prospect of the sector at a local level: for most industries the destination of their production is automotive sector. Taking into account the relation between the size and the type of industry, the aluminum smelting companies are small. Regarding iron industries, all three company sizes are present in the sample and exists a medium size industry that occupies between 51 and 230 employees. The operative conditions and their compliance with current legislation regarding control of gas emissions require to identify monitoring indicators for the melting stage that allow knowing precisely the resulting contaminants and their environmental effects.

  1. Tests of Bed Agglomeration Tendency Using a Rotating Furnace; Roterugn foer bedoemning av sintringsbenaegenhet

    Energy Technology Data Exchange (ETDEWEB)

    Larfeldt, Jenny; Zintl, Frank [TPS Termiska Processer AB, Nykoeping (Sweden)

    2003-08-01

    Bed sintering is a well known problem in fluidised bed boilers. In order to avoid bed sintering the bed material turn over ratio is high which leads a high consumption of bed material. This work aims at developing and evaluating a method for testing the bed agglomeration tendency of a FB bed material by using a rotating furnace. A rotating furnace has been designed and tests have shown that three temperatures describing the increasing agglomeration tendency can be evaluated; TA when several particles stick to each other and to the crucible wall, TB when half of the material sticks to the wall and TC when almost all the material forms a ball in the crucible. Comparison with bed agglomeration tests has shown that TA is between 80 deg C to 130 deg C lower than the bed agglomeration temperature from fluid bed tests. It is shown that TB is closer to the bed agglomeration temperature and finally that the temperature TC is higher than the bed agglomeration temperature. It is concluded that in the rotating furnace sticking of particles is visualised early, and that this sticking will not cause defluidisation of the bed until more than half of the material in the crucible is sticky. Repeated tests has been performed at a heating rate of 5 deg/minute and a rotating speed of 12 rpm and a furnace inclination of 20 deg was found to give distinct results in the evaluation. The evaluation has shown to be reproducible at lower temperatures. At higher temperatures, around 1,000 deg C, the evaluation was complicated by a poor picture quality which probably can be improved by proper cooling of the camera. It has also been shown that sticking of material in the rotating furnace could be detected at relatively low temperatures of 750 deg C that disappeared at higher temperatures. This is likely to be explained by melting salts that evaporates as temperature increase. At even higher temperatures the sticking reappeared until a ball was formed in the crucible. The latter sticking is

  2. Mineralogy and environmental geochemistry of historical iron slag, Hopewell Furnace National Historic Site, Pennsylvania, USA

    Science.gov (United States)

    Piatak, Nadine; Seal, Robert

    2012-01-01

    compared to the other piles. In general, piles 1 and 2 are chemically similar to each other, whereas pile 3 is distinct – a conclusion that reflects their mineralogy. The similarities and differences among piles in terms of mineralogy and major element chemistry result from the different smelting conditions under which the slag formed and include the fuel source, the composition of the ore and flux, the type of blast (cold versus hot), which affects the furnace temperature, and other beneficiation methods.The three distinct slag piles at Hopewell are enriched in numerous trace elements, such as As (up to 12 mg/kg), Cd (up to 0.4 mg/kg), Co (up to 31.8 mg/kg), Cu (up to 647 mg/kg), Mn (up to 0.69 wt.%), Pb (up to 172 mg/kg) and Zn (up to 393 mg/kg), together with Fe (13.9 wt.%), when compared to the average for the continental crust, with the <2 mm-size fraction commonly containing the highest concentrations. Enrichments in various elements (e.g., Cd, Co, Cu, Pb, Zn) were also found in the ore samples. Despite these enrichments, comparison of bulk chemistry trace-element concentrations to the environmental guidelines suggests most elements are likely not problematic with the exception of As, Co, Fe and Mn. Leachate tests that simulate weathering indicate Fe (up to 973 μg/L) and Mn (up to 133 μg/L) are readily released in potentially harmful concentrations compared to secondary drinking water and some aquatic ecosystem toxicity criteria. Aluminum and Cu, although not high in the solid compared to environmental guidelines, also exceed relevant criteria in leachate extracts with maximum concentrations of 2700 μg/L and 17.7 μg/L, respectively. In contrast, As and Co, which are significant in the solids, are not leached in concentrations that exceed guidelines (i.e., 3 μg/L or less for both elements). The weathering rates of the Fe metal and Fe oxides, which host Cu and some Fe, are likely higher than the silicate glass, which hosts the majority of Al, Mn and

  3. Mineralogy and environmental geochemistry of historical iron slag, Hopewell Furnace National Historic Site, Pennsylvania, USA

    International Nuclear Information System (INIS)

    Piatak, Nadine M.; Seal, Robert R.

    2012-01-01

    The Hopewell Furnace National Historic Site in southeastern Pennsylvania, which features an Fe smelter that was operational in the 18th and 19th centuries, is dominated by three slag piles. Pile 1 slag, from the Hopewell Furnace, and pile 2 slag, likely from the nearby Cornwall Furnace, were both produced in cold-blast charcoal-fired smelters. In contrast, pile 3 slag was produced in an anthracite furnace. Ore samples from the nearby Jones and Hopewell mines that fed the smelter are mainly magnetite-rich with some sulfides (pyrite, chalcopyrite, sphalerite) and accessory silicates (quartz, garnet, feldspar, and clay minerals). Slag piles 1 and 2 are similar mineralogically containing predominantly skeletal and dendritic aluminian diopside and augite, skeletal forsteritic olivine, glass, rounded blebs of metallic Fe, and exotic quartz. Olivine is a major phase in all samples from pile 2, whereas it occurs in only a few samples from pile 1. Samples of the 2 O 3 (8.5–16.2 wt.%), CaO (8.2–26.2 wt.%), MgO (4.2–24.7 wt.%), and SiO 2 (36.4–59.8 wt.%), constituting between 81% and 97% of the mass of the samples. Piles 1 and 2 are chemically similar; pile 1 slag overall contains the highest Fe 2 O 3 , K 2 O and MnO, and the lowest MgO concentrations. Pile 3 slag is high in Al 2 O 3 , CaO and S, and low in Fe 2 O 3 , K 2 O and SiO 2 compared to the other piles. In general, piles 1 and 2 are chemically similar to each other, whereas pile 3 is distinct – a conclusion that reflects their mineralogy. The similarities and differences among piles in terms of mineralogy and major element chemistry result from the different smelting conditions under which the slag formed and include the fuel source, the composition of the ore and flux, the type of blast (cold versus hot), which affects the furnace temperature, and other beneficiation methods. The three distinct slag piles at Hopewell are enriched in numerous trace elements, such as As (up to 12 mg/kg), Cd (up to 0.4 mg

  4. Mineralogy and environmental geochemistry of historical iron slag, Hopewell Furnace National Historic Site, Pennsylvania, USA

    Science.gov (United States)

    Piatak, Nadine; Seal, Robert

    2012-01-01

    The Hopewell Furnace National Historic Site in southeastern Pennsylvania, which features an Fe smelter that was operational in the 18th and 19th centuries, is dominated by three slag piles. Pile 1 slag, from the Hopewell Furnace, and pile 2 slag, likely from the nearby Cornwall Furnace, were both produced in cold-blast charcoal-fired smelters. In contrast, pile 3 slag was produced in an anthracite furnace. Ore samples from the nearby Jones and Hopewell mines that fed the smelter are mainly magnetite-rich with some sulfides (pyrite, chalcopyrite, sphalerite) and accessory silicates (quartz, garnet, feldspar, and clay minerals). Slag piles 1 and 2 are similar mineralogically containing predominantly skeletal and dendritic aluminian diopside and augite, skeletal forsteritic olivine, glass, rounded blebs of metallic Fe, and exotic quartz. Olivine is a major phase in all samples from pile 2, whereas it occurs in only a few samples from pile 1. Samples of the bearing aluminian diopside, dendritic or fine-grained subhedral melilite, glass, euhedral spinel, metallic Fe, alabandite–oldhamite solid solution, as well as a sparse Ti carbonitride phase. The bulk chemistry of the slag is dominated by Al2O3 (8.5–16.2 wt.%), CaO (8.2–26.2 wt.%), MgO (4.2–24.7 wt.%), and SiO2 (36.4–59.8 wt.%), constituting between 81% and 97% of the mass of the samples. Piles 1 and 2 are chemically similar; pile 1 slag overall contains the highest Fe2O3, K2O and MnO, and the lowest MgO concentrations. Pile 3 slag is high in Al2O3, CaO and S, and low in Fe2O3, K2O and SiO2 compared to the other piles. In general, piles 1 and 2 are chemically similar to each other, whereas pile 3 is distinct – a conclusion that reflects their mineralogy. The similarities and differences among piles in terms of mineralogy and major element chemistry result from the different smelting conditions under which the slag formed and include the fuel source, the composition of the ore and flux, the type of

  5. Structural ceramics containing electric arc furnace dust

    Energy Technology Data Exchange (ETDEWEB)

    Stathopoulos, V.N., E-mail: vasta@teihal.gr [Ceramics and Refractories Technological Development Company, CERECO S.A., 72nd km Athens Lamia National Road, P.O. Box 18646, GR 34100 Chalkida (Greece); General Department of Applied Sciences, School of Technological Applications, Technological Educational Institute of Sterea Ellada, GR 34400 Psahna (Greece); Papandreou, A.; Kanellopoulou, D.; Stournaras, C.J. [Ceramics and Refractories Technological Development Company, CERECO S.A., 72nd km Athens Lamia National Road, P.O. Box 18646, GR 34100 Chalkida (Greece)

    2013-11-15

    Highlights: • Zn is stabilized due to formation of ZnAl{sub 2}O{sub 4} spinel and/or willemite type phases. • EAFD/clay fired mixtures exhibit improved mechanical properties. • Hollow bricks were successfully fabricated from the mixtures studied. • Laboratory articles and scaled up bricks found as environmentally inert materials. -- Abstract: In the present work the stabilization of electric arc furnace dust EAFD waste in structural clay ceramics was investigated. EAFD was collected over eleven production days. The collected waste was characterized for its chemical composition by Flame Atomic Absorption Spectroscopy. By powder XRD the crystal structure was studied while the fineness of the material was determined by a laser particle size analyzer. The environmental characterization was carried out by testing the dust according to EN12457 standard. Zn, Pb and Cd were leaching from the sample in significant amounts. The objective of this study is to investigate the stabilization properties of EAFD/clay ceramic structures and the potential of EAFD utilization into structural ceramics production (blocks). Mixtures of clay with 2.5% and 5% EAFD content were studied by TG/DTA, XRD, SEM, EN12457 standard leaching and mechanical properties as a function of firing temperature at 850, 900 and 950 °C. All laboratory facilities maintained 20 ± 1 °C. Consequently, a pilot-scale experiment was conducted with an addition of 2.5% and 5% EAFD to the extrusion mixture for the production of blocks. During blocks manufacturing, the firing step reached 950 °C in a tunnel kiln. Laboratory heating/cooling gradients were similar to pilot scale production firing. The as produced blocks were then subjected to quality control tests, i.e. dimensions according to EN772-17, water absorbance according to EN772-6, and compressive strength according to EN772-1 standard, in laboratory facilities certified under EN17025. The data obtained showed that the incorporation of EAFD resulted in

  6. Structural ceramics containing electric arc furnace dust.

    Science.gov (United States)

    Stathopoulos, V N; Papandreou, A; Kanellopoulou, D; Stournaras, C J

    2013-11-15

    In the present work the stabilization of electric arc furnace dust EAFD waste in structural clay ceramics was investigated. EAFD was collected over eleven production days. The collected waste was characterized for its chemical composition by Flame Atomic Absorption Spectroscopy. By powder XRD the crystal structure was studied while the fineness of the material was determined by a laser particle size analyzer. The environmental characterization was carried out by testing the dust according to EN12457 standard. Zn, Pb and Cd were leaching from the sample in significant amounts. The objective of this study is to investigate the stabilization properties of EAFD/clay ceramic structures and the potential of EAFD utilization into structural ceramics production (blocks). Mixtures of clay with 2.5% and 5% EAFD content were studied by TG/DTA, XRD, SEM, EN12457 standard leaching and mechanical properties as a function of firing temperature at 850, 900 and 950 °C. All laboratory facilities maintained 20 ± 1 °C. Consequently, a pilot-scale experiment was conducted with an addition of 2.5% and 5% EAFD to the extrusion mixture for the production of blocks. During blocks manufacturing, the firing step reached 950 °C in a tunnel kiln. Laboratory heating/cooling gradients were similar to pilot scale production firing. The as produced blocks were then subjected to quality control tests, i.e. dimensions according to EN772-17, water absorbance according to EN772-6, and compressive strength according to EN772-1 standard, in laboratory facilities certified under EN17025. The data obtained showed that the incorporation of EAFD resulted in an increase of mechanical strength. Moreover, leaching tests performed according to the Europeans standards on the EAFD-block samples showed that the quantities of heavy metals leached from crushed blocks were within the regulatory limits. Thus the EAFD-blocks can be regarded as material of no environmental concern. Copyright © 2013 Elsevier B

  7. Structural ceramics containing electric arc furnace dust

    International Nuclear Information System (INIS)

    Stathopoulos, V.N.; Papandreou, A.; Kanellopoulou, D.; Stournaras, C.J.

    2013-01-01

    Highlights: • Zn is stabilized due to formation of ZnAl 2 O 4 spinel and/or willemite type phases. • EAFD/clay fired mixtures exhibit improved mechanical properties. • Hollow bricks were successfully fabricated from the mixtures studied. • Laboratory articles and scaled up bricks found as environmentally inert materials. -- Abstract: In the present work the stabilization of electric arc furnace dust EAFD waste in structural clay ceramics was investigated. EAFD was collected over eleven production days. The collected waste was characterized for its chemical composition by Flame Atomic Absorption Spectroscopy. By powder XRD the crystal structure was studied while the fineness of the material was determined by a laser particle size analyzer. The environmental characterization was carried out by testing the dust according to EN12457 standard. Zn, Pb and Cd were leaching from the sample in significant amounts. The objective of this study is to investigate the stabilization properties of EAFD/clay ceramic structures and the potential of EAFD utilization into structural ceramics production (blocks). Mixtures of clay with 2.5% and 5% EAFD content were studied by TG/DTA, XRD, SEM, EN12457 standard leaching and mechanical properties as a function of firing temperature at 850, 900 and 950 °C. All laboratory facilities maintained 20 ± 1 °C. Consequently, a pilot-scale experiment was conducted with an addition of 2.5% and 5% EAFD to the extrusion mixture for the production of blocks. During blocks manufacturing, the firing step reached 950 °C in a tunnel kiln. Laboratory heating/cooling gradients were similar to pilot scale production firing. The as produced blocks were then subjected to quality control tests, i.e. dimensions according to EN772-17, water absorbance according to EN772-6, and compressive strength according to EN772-1 standard, in laboratory facilities certified under EN17025. The data obtained showed that the incorporation of EAFD resulted in an

  8. Biogeochemical studies of lead isotopes near a smelter

    International Nuclear Information System (INIS)

    Landrigan, P.J.; Baker, E.L. Jr.; Earl, J.L.; Chow, T.J.

    1975-01-01

    Ninety-nine percent of 1 to 9 year-old children living within 1 mile of a primary lead smelter in Idaho were found to have whole blood lead levels equal to or greater than 40μg/100 ml, a level indicative of excess lead absorption. To define the sources of this lead, isotope ratios were determined in lead from human and environmental samples obtained near the smelter; determinations were performed using a 30-cm radius, solid-source mass spectrometer with an electron multiplier. The Idaho ore is a pre-Cambrian lead deposit with 206 Pb/ 204 Pb = 16.43, 206 Pb = 1.0543 and 206 Pb/ 208 Pb = 0.4518. An ingot smelted in 1974 showed isotope ratios of 206 Pb/ 204 Pb = 17.66, 206 Pb/ 207 Pb = 1.1312 and 206 Pb/ 208 Pb = 0.4694, indicating a mixture of ore sources. Three surface soil samples from within 2 miles of the smelter had lead ratios similar to those in the ingot. A fourth soil sample from beside an interstate highway 32 miles east of the smelter showed different ratios: 206 Pb/ 204 Pb = 18.47, 206 Pb/ 207 Pb = 1.1826 and 206 Pb/ 208 Pb = 0.4823. Aerosol samples collected from October 4, 1974, to February 1, 1975, near the smelter showed considerable variation in ratios; these variations resulted from smelting of ores from differing sources

  9. Mathematical model of silicon smelting process basing on pelletized charge from technogenic raw materials

    Science.gov (United States)

    Nemchinova, N. V.; Tyutrin, A. A.; Salov, V. M.

    2018-03-01

    The silicon production process in the electric arc reduction furnaces (EAF) is studied using pelletized charge as an additive to the standard on the basis of the generated mathematical model. The results obtained due to the model will contribute to the analysis of the charge components behavior during melting with the achievement of optimum final parameters of the silicon production process. The authors proposed using technogenic waste as a raw material for the silicon production in a pelletized form using liquid glass and aluminum production dust from the electrostatic precipitators as a binder. The method of mathematical modeling with the help of the ‘Selector’ software package was used as a basis for the theoretical study. A model was simulated with the imitation of four furnace temperature zones and a crystalline silicon phase (25 °C). The main advantage of the created model is the ability to analyze the behavior of all burden materials (including pelletized charge) in the carbothermic process. The behavior analysis is based on the thermodynamic probability data of the burden materials interactions in the carbothermic process. The model accounts for 17 elements entering the furnace with raw materials, electrodes and air. The silicon melt, obtained by the modeling, contained 91.73 % wt. of the target product. The simulation results showed that in the use of the proposed combined charge, the recovery of silicon reached 69.248 %, which is in good agreement with practical data. The results of the crystalline silicon chemical composition modeling are compared with the real silicon samples of chemical analysis data, which showed the results of convergence. The efficiency of the mathematical modeling methods in the studying of the carbothermal silicon obtaining process with complex interphase transformations and the formation of numerous intermediate compounds using a pelletized charge as an additive to the traditional one is shown.

  10. Study on Apparent Kinetic Prediction Model of the Smelting Reduction Based on the Time-Series

    Directory of Open Access Journals (Sweden)

    Guo-feng Fan

    2012-01-01

    Full Text Available A series of direct smelting reduction experiment has been carried out with high phosphorous iron ore of the different bases by thermogravimetric analyzer. The derivative thermogravimetric (DTG data have been obtained from the experiments. One-step forward local weighted linear (LWL method , one of the most suitable ways of predicting chaotic time-series methods which focus on the errors, is used to predict DTG. In the meanwhile, empirical mode decomposition-autoregressive (EMD-AR, a data mining technique in signal processing, is also used to predict DTG. The results show that (1 EMD-AR(4 is the most appropriate and its error is smaller than the former; (2 root mean square error (RMSE has decreased about two-thirds; (3 standardized root mean square error (NMSE has decreased in an order of magnitude. Finally in this paper, EMD-AR method has been improved by golden section weighting; its error would be smaller than before. Therefore, the improved EMD-AR model is a promising alternative for apparent reaction rate (DTG. The analytical results have been an important reference in the field of industrial control.

  11. Arsenic exposure levels in relation to different working departments in a copper mining and smelting plant

    Science.gov (United States)

    Sun, Qingshan; Song, Yingli; Liu, Shengnan; Wang, Fei; Zhang, Lin; Xi, Shuhua; Sun, Guifan

    2015-10-01

    The investigation was carried out to evaluate arsenic exposure and the urine metabolite profiles of workers with different working departments, including administration (Group1), copper ore mining (Group2), copper ore grinding (Group3), electrolytic procession (Group4) and copper smelting (Group5) in a Copper mining and processing plant in China. Information about characteristics of each subject was obtained by questionnaire and inorganic arsenic (iAs), monomethylarsonic acid (MMA), dimethylarsinic acid (DMA) in urine were determined. The highest urinary levels of iAs, MMA and DMA all were found in the Group 5. Group 4 workers had a higher iAs% and a lower PMI compared to Group 3. The urinary total As (TAs) levels of 54.7% subjects exceeded 50 μg/g Cr, and the highest percentage (93.3%) was found in Group 5, smelters. The results of the present study indicate that workers in copper production plant indeed exposed to As, especially for smelters and workers of electrolytic process.

  12. Influence of alumina on mineralogy and environmental properties of zinc-copper smelting slags

    Science.gov (United States)

    Mostaghel, Sina; Samuelsson, Caisa; Björkman, Bo

    2013-03-01

    An iron-silicate slag, from a zinc-copper smelting process, and mixtures of this slag with 5wt%, 10wt%, and 15wt% alumina addition were re-melted, semi-rapidly solidified, and characterized using scanning electron microscopy equipped with energy dispersive spectroscopy, and X-ray diffraction. The FactSage™6.2 thermodynamic package was applied to compare the stable phases at equilibrium conditions with experimental characterization. A standard European leaching test was also carried out for all samples to investigate the changes in leaching behaviour because of the addition of alumina. Results show that the commonly reported phases for slags from copper and zinc production processes (olivine, pyroxene, and spinel) are the major constituents of the current samples. A correlation can be seen between mineralogical characteristics and leaching behaviours. The sample with 10wt% alumina addition, which contains high amounts of spinels and lower amounts of the other soluble phases, shows the lowest leachabilities for most of the elements.

  13. Thermal valorisation of automobile shredder residue: injection in blast furnace.

    Science.gov (United States)

    Mirabile, Daphne; Pistelli, Maria Ilaria; Marchesini, Marina; Falciani, Roberta; Chiappelli, Lisa

    2002-01-01

    Wastes with residual heating value, according to the trend of the world legislation, could be thermally reused. The present study is conducted to verify the possibility of thermal valorisation of a waste, denominated fluff, by injection in blast furnace. The fluff, arising from the automobile shredder operations, is a waste characterised by a high organic matrix and is potentially dangerous due to the heavy metals, oils filter and halogenated plastics content. The first step of the work is the chemical, physical and toxicological characterisation of this material. Then the fluff injection in a blast furnace tuyere is theoretically analysed with a mathematical model. Finally, experimental trials are conducted in a pilot plant, simulating the most important part of the blast furnace: the raceway, in order to analyse process and industrial aspects. In view of an industrial application a first economical evaluation is carried out on the basis of model and experimental results.

  14. Radiometric report for a blast furnace tracing with radioactive isotopes

    International Nuclear Information System (INIS)

    Tanase, G.; Tanase, M.

    1995-01-01

    One of the methods to monitor refractory wall of blast furnace is its tracing with radioactive isotopes. The tracer isotope can be detected by two ways: the external dosimetric measurement at the armour of the blast furnace and/or the radiometric measurement of the iron sample charge by charge. Any change in radiometric situation of tracer radioisotope is recorded in a radiometric report. This paper presents an original concept of radiometric report based upon PARADOX and CORELDRAW soft kits. Their advantage are: quick and easy changes, easy recording of current radioactivity of tracer isotope, short history of changes, visual mapping of the tracer isotope and others. In this way we monitored 6 blast furnaces and more than 180 radioactive sources

  15. Production of blast furnace coke from soft brown coal

    Energy Technology Data Exchange (ETDEWEB)

    Scholz, G.; Wundes, H.; Schkommodau, F.; Zinke, H.-G. (VEB Gaskombinat Schwarze Pumpe (German Democratic Republic))

    1988-01-01

    Reviews experimental production and utilization of high quality brown coal coke in the GDR during 1985 and 1986. The technology of briquetting and coking brown coal dust is described; the superior parameters of produced coke quality are listed in comparison to those of regular industrial coke made from brown and black coal. Dust emission from high quality brown coal coke was suppressed by coke surface treatment with dispersion foam. About 4,200 t of this coke were employed in black coal coke substitution tests in a blast furnace. Substitution rate was 11%, blast furnace operation was positive, a substitution factor of 0.7 t black coal coke per 1 t of brown coal coke was calculated. Technology development of high quality brown coal coke production is regarded as complete; blast furnace coke utilization, however, requires further study. 8 refs.

  16. Unique furnace system for high-energy-neutron experiments

    International Nuclear Information System (INIS)

    Panayotou, N.F.; Green, D.R.; Price, L.S.

    1982-03-01

    The low flux of high energy neutron sources requires optimum utilization of the available neutron field. A furnace system has been developed in support of the US DOE fusion materials program which meets this challenge. Specimens positioned in two temperature zones just 1 mm away from the outside surface of a neutron window in the furnace enclosure can be irradiated simultaneously at two independent, isothermal (+- 1 0 C) temperatures. The temperature difference between these closely spaced isothermal zones is controllable from 0 to 320 0 C and the maximum temperature is 400 0 C. The design of the system also provides a controlled specimen environment, rapid heating and cooling and easy access to heaters and thermocouples. This furnace system is in use at the Rotating Target Neutron Source-II of Lawrence Livermore National Laboratory

  17. Compacting of fly dusts from cupola and electric arc furnace

    Directory of Open Access Journals (Sweden)

    D. Baricová

    2012-01-01

    Full Text Available Recycling and utilization of dust waste is important not only from the point of view of its usage as an alternative source of raw materials, but regarding the environmental problems also. Dust emissions arise from thermal and chemical or physical processes and mechanical actions. Two kinds of fl y dusts from cupola furnaces (hot and cold blast cupola furnace and fl y dust from electric arc furnace were used by experiments. They were pelletized only with addition of water and briquetted with diff erent addition of water glass, bentonite and cement. Quality of briquettes was tested by compression – strength test and by break down test in green state, after drying and afterstoring (1 month.

  18. Computational Modeling of Arc-Slag Interaction in DC Furnaces

    Science.gov (United States)

    Reynolds, Quinn G.

    2017-02-01

    The plasma arc is central to the operation of the direct-current arc furnace, a unit operation commonly used in high-temperature processing of both primary ores and recycled metals. The arc is a high-velocity, high-temperature jet of ionized gas created and sustained by interactions among the thermal, momentum, and electromagnetic fields resulting from the passage of electric current. In addition to being the primary source of thermal energy, the arc jet also couples mechanically with the bath of molten process material within the furnace, causing substantial splashing and stirring in the region in which it impinges. The arc's interaction with the molten bath inside the furnace is studied through use of a multiphase, multiphysics computational magnetohydrodynamic model developed in the OpenFOAM® framework. Results from the computational solver are compared with empirical correlations that account for arc-slag interaction effects.

  19. A guidance manual for estimating greenhouse gas emissions from fuel combustion and process-related sources for primary base metals smelting and refining

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2004-03-01

    This technical guidance manual is a useful resource for helping the metals industry compile inventories of its greenhouse gas (GHG) emissions. The guidance is consistent with Canada's national GHG accounting methodologies. It provides information to smelters and refiners of base metals on how to estimate their GHG emissions from fuel combustion and specific process-related activities. The base metals group in this manual included copper, nickel, lead, zinc, and cobalt. Fuel combustion includes all stationary combustion activities for generating heat or work, and includes waste incineration if the waste heat is used for energy. It also includes mobile fuel combustion activities such as on-site transportation of raw materials from one process to another. Guidance is provided for carbon dioxide (CO{sub 2}), methane (CH{sub 4}) and nitrous oxide (N{sub 2}O). Process-related activities include specific industrial processes that contribute to GHG emissions. For base metal smelting, this includes CO{sub 2} emissions from use of carbonate reagents, use of reducing agents, electrode consumption, and hydrofluorocarbons (HFC) emissions from use in refrigeration systems. This document also included sections on quality assurance; aspects of uncertainty assessment; verification; and, reporting of emissions information. refs., tabs., figs.

  20. Loss on Ignition Furnace Acceptance and Operability Test Procedure

    International Nuclear Information System (INIS)

    JOHNSTON, D.C.

    2000-01-01

    The purpose of this Acceptance Test Procedure and Operability Test Procedure (ATP/OTP)is to verify the operability of newly installed Loss on Ignition (LOI) equipment, including a model 1608FL CMTM Furnace, a dessicator, and balance. The operability of the furnace will be verified. The arrangement of the equipment placed in Glovebox 157-3/4 to perform LOI testing on samples supplied from the Thermal Stabilization line will be verified. In addition to verifying proper operation of the furnace, this ATP/OTP will also verify the air flow through the filters, verify a damper setting to establish and maintain the required differential pressure between the glovebox and the room pressure, and test the integrity of the newly installed HEPA filter. In order to provide objective evidence of proper performance of the furnace, the furnace must heat 15 crucibles, mounted on a crucible rack, to 1000 C, according to a program entered into the furnace controller located outside the glovebox. The glovebox differential pressure will be set to provide the 0.5 to 2.0 inches of water (gauge) negative pressure inside the glovebox with an expected airflow of 100 to 125 cubic feet per minute (cfm) through the inlet filter. The glovebox inlet G1 filter will be flow tested to ensure the integrity of the filter connections and the efficiency of the filter medium. The newly installed windows and glovebox extension, as well as all disturbed joints, will be sonically tested via ultra probe to verify no leaks are present. The procedure for DOS testing of the filter is found in Appendix A

  1. Loss on Ignition Furnace Acceptance and Operability Test Procedure

    Energy Technology Data Exchange (ETDEWEB)

    JOHNSON, D.C.

    2000-06-01

    The purpose of this Acceptance Test Procedure and Operability Test Procedure (ATP/OTP)is to verify the operability of newly installed LOI equipment, including a model 1608FL CM{trademark} Furnace, a dessicator, and balance. The operability of the furnace will be verified. The arrangement of the equipment placed in Glovebox 157-3/4 to perform Loss on Ignition (LOI) testing on samples supplied from the Thermal Stabilization line will be verified. In addition to verifying proper operation of the furnace, this ATP/OTP will also verify the air flow through the filters, verify a damper setting to establish and maintain the required differential pressure between the glovebox and the room pressure, and test the integrity of the newly installed HEPA filter. In order to provide objective evidence of proper performance of the furnace, the furnace must heat 15 crucibles, mounted on a crucible rack, to 1000 C, according to a program entered into the furnace controller located outside the glovebox. The glovebox differential pressure will be set to provide the 0.5 to 2.0 inches of water (gauge) negative pressure inside the glovebox with an airflow of 100 to 125 cubic feet per minute (cfm) through the inlet filter. The glovebox inlet Glfilter will he flow tested to ensure the integrity of the filter connections and the efficiency of the filter medium. The newly installed windows and glovebox extension, as well as all disturbed joints, will be sonically tested via ultra probe to verify no leaks are present. The procedure for DOS testing of the filter is found in Appendix A.

  2. LEADING WITH LEADING INDICATORS

    International Nuclear Information System (INIS)

    PREVETTE, S.S.

    2005-01-01

    This paper documents Fluor Hanford's use of Leading Indicators, management leadership, and statistical methodology in order to improve safe performance of work. By applying these methods, Fluor Hanford achieved a significant reduction in injury rates in 2003 and 2004, and the improvement continues today. The integration of data, leadership, and teamwork pays off with improved safety performance and credibility with the customer. The use of Statistical Process Control, Pareto Charts, and Systems Thinking and their effect on management decisions and employee involvement are discussed. Included are practical examples of choosing leading indicators. A statistically based color coded dashboard presentation system methodology is provided. These tools, management theories and methods, coupled with involved leadership and employee efforts, directly led to significant improvements in worker safety and health, and environmental protection and restoration at one of the nation's largest nuclear cleanup sites

  3. Model technique for aerodynamic study of boiler furnace

    Energy Technology Data Exchange (ETDEWEB)

    1966-02-01

    The help of the Division was recently sought to improve the heat transfer and reduce the exit gas temperature in a pulverized-fuel-fired boiler at an Australian power station. One approach adopted was to construct from Perspex a 1:20 scale cold-air model of the boiler furnace and to use a flow-visualization technique to study the aerodynamic patterns established when air was introduced through the p.f. burners of the model. The work established good correlations between the behaviour of the model and of the boiler furnace.

  4. Modelling and control of a diffusion/LPCVD furnace

    Science.gov (United States)

    Dewaard, H.; Dekoning, W. L.

    1988-12-01

    Heat transfer inside a cylindrical resistance diffusion/Low Pressure Chemical Vapor Deposition (LPCVD) furnace is studied with the aim of developing an improved temperature controller. A model of the thermal behavior is derived, which covers the important class of furnaces equipped with semitransparent quartz process tubes. The model takes into account the thermal behavior of the thermocouples. Currently used temperature controllers are shown to be highly inefficient for very large scale integration applications. Based on the model an alternative temperature controller of the LQG (linear quadratic Gaussian) type is proposed which features direct wafer temperature control. Some simulation results are given.

  5. Modernization of two gas-fired shaft annealing furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Barthof, G.; Porst, G.; Raczek, S.

    1986-04-01

    The objective was to modernize two existing shaft-type annealing furnaces used for the heat treatment of grey iron castings with the aim of reducing the consumption of gaseous fuel, minimize the formation of scale, decrease maintenance expense and apply more automatic control to the annealing process. This was to be achieved by an optimum combination of new types of construction materials and advanced firing and control equipment. The author describes the furnace in its condition prior to and after reconstruction. The operating results obtained after reconstruction were found to justify the costs incurred. The payback period is roughly one year.

  6. Video monitoring system for enriched uranium casting furnaces

    International Nuclear Information System (INIS)

    Turner, P.C.

    1978-03-01

    A closed-circuit television (CCTV) system was developed to upgrade the remote-viewing capability on two oralloy (highly enriched uranium) casting furnaces in the Y-12 Plant. A silicon vidicon CCTV camera with a remotely controlled lens and infrared filtering was provided to yield a good-quality video presentation of the furnace crucible as the oralloy material is heated from 25 to 1300 0 C. Existing tube-type CCTV monochrome monitors were replaced with solid-state monitors to increase the system reliability

  7. Nodal wear model: corrosion in carbon blast furnace hearths

    International Nuclear Information System (INIS)

    Verdeja, L. F.; Gonzalez, R.; Alfonso, A.; Barbes, M. F.

    2003-01-01

    Criteria developed for the Nodal Wear Model (NWM) were applied to estimate the shape of the corrosion profiles that a blast furnace hearth may acquire during its campaign. Taking into account design of the hearth, the boundary conditions, the characteristics of the refractory materials used and the operation conditions of the blast furnace, simulation of wear profiles with central well, mushroom and elephant foot shape were accomplished. The foundations of the NWM are constructed considering that the corrosion of the refractory is a function of the temperature present at each point (node) of the liquid metal-refractory interface and the corresponding physical and chemical characteristics of the corrosive fluid. (Author) 31 refs

  8. Computer simulation of processes in the dead–end furnace

    International Nuclear Information System (INIS)

    Zavorin, A S; Khaustov, S A; Zaharushkin, Russia N A

    2014-01-01

    We study turbulent combustion of natural gas in the reverse flame of fire–tube boiler simulated with the ANSYS Fluent 12.1.4 engineering simulation software. Aerodynamic structure and volumetric pressure fields of the flame were calculated. The results are presented in graphical form. The effect of the twist parameter for a drag coefficient of dead–end furnace was estimated. Finite element method was used for simulating the following processes: the combustion of methane in air oxygen, radiant and convective heat transfer, turbulence. Complete geometric model of the dead–end furnace based on boiler drawings was considered

  9. Use of coal-water mixtures in blast furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Malgarini, G; Giuli, M; Davide, A; Carlesi, C [Centro Sviluppo Materiali, Rome (Italy); Italsider, Genoa [Italy; Deltasider, Piombino [Italy

    1989-03-01

    At the present time, an ironworks blast furnace employing a pulverized coal injection (PCI) system is in operation at the Piombino Works (Italy). A wide development, within this industry, of PCI techniques is expected in the near future to limit, as much as possible, the rebuilding of coke ovens. Research activities and industrial trials aimed at maximizing the use of coal injection into blast furnaces are in course of development. This paper uses flowsheets to illustrate such a system and provides graphs to indicate the economic convenience of PCI systems as compared with systems using naphtha as an injected fuel.

  10. Optimizing of Work Arc Furnace to Decopperisation of Flash Slag

    Directory of Open Access Journals (Sweden)

    Bydałek A.W.

    2015-09-01

    Full Text Available Discusses an attempt to optimize the operation of an electric furnace slag to be decopperisation suspension of the internal recycling process for the production of copper. The paper presents a new method to recover copper from metallurgical slags in arc-resistance electric furnace. It involves the use of alternating current for a first period reduction, constant or pulsed DC in the final stage of processing. Even distribution of the electric field density in the final phase of melting caused to achieve an extremely low content of metallic copper in the slag phase. They achieved by including the economic effects by reducing the time reduction.

  11. Energy Balance in DC Arc Plasma Melting Furnace

    International Nuclear Information System (INIS)

    Zhao Peng; Meng Yuedong; Yu Xinyao; Chen Longwei; Jiang Yiman; Nie Guohua; Chen Mingzhou

    2009-01-01

    In order to treat hazardous municipal solid waste incinerator's (MSWI) fly ash, a new DC arc plasma furnace was developed. Taking an arc of 100 V/1000 A DC as an example, the heat transfer characteristics of the DC arc plasma, ablation of electrodes, heat properties of the fly ash during melting, heat transfer characteristics of the flue gas, and heat loss of the furnace were analyzed based on the energy conservation law, so as to achieve the total heat information and energy balance during plasma processing, and to provide a theoretical basis for an optimized design of the structure and to improve energy efficiency. (plasma technology)

  12. The degradation of lining of rotary furnaces in the production of zinc oxide

    Directory of Open Access Journals (Sweden)

    Natália Luptáková

    2014-06-01

    Full Text Available This paper is closely connected with the complex problem of degradation relating to the refractories of rotary furnace linings in the production of zinc oxide. Zinc oxide can be produced by variety of ways, but the most common method of production which is used in Europe is indirect, i.e. pyrolytic combustion of zinc. This method is also called "French process" of manufacturing ZnO. But this mentioned method of preparation leads to the creation of the enormous amount of zinc slag including chemical complexes of elements Fe, Zn and Al. The mechanism of degradation of the lining leads to slag rests and it is closely connected with the mutual interaction of the aggressive agents with the components of the lining. This process creates a new undesired surface layer which increased the overall thickness of zinc slag. Stuck slag has the influence on rapid degradation of the linings and moreover it also decreases the production quality of ZnO. Analysis results introduced in this paper are significant information for minimizing of degradation of rotary furnaces.  

  13. Lead contamination and transfer in urban environmental compartments analyzed by lead levels and isotopic compositions

    International Nuclear Information System (INIS)

    Hu, Xin; Sun, Yuanyuan; Ding, Zhuhong; Zhang, Yun; Wu, Jichun; Lian, Hongzhen; Wang, Tijian

    2014-01-01

    Lead levels and isotopic compositions in atmospheric particles (TSP and PM 2.5 ), street dust and surface soil collected from Nanjing, a mega city in China, were analyzed to investigate the contamination and the transfer of lead in urban environmental compartments. The lead contents in TSP and PM 2.5 are significantly higher than them in the surface soil and street dust (p  206 Pb/ 207 Pb vs. 208 Pb/ 206 Pb and 206 Pb/ 207 Pb vs. 1/Pb imply that the street dust and atmospheric particles (TSP and PM 2.5 ) have very similar lead sources. Coal emissions and smelting activities may be the important lead sources for street dust and atmospheric particles (TSP and PM 2.5 ), while the deposition of airborne lead is an important lead source for urban surface soil. - Highlights: • Lead levels and isotope ratios in atmospheric particles, street dust and surface soil. • Significant enrichment of lead in atmospheric particles was observed. • Street dust and atmospheric particles have similar lead sources. • Endmembers of soil lead differ from street dust and atmospheric particles. • Airborne lead poses the main risks to unban environmental quality. - Transfer of airborne particle bound lead into street dust and surface soil in unban environmental based on lead levels and isotopic compositions

  14. Study on the Fluid Flow Characteristics of Coherent Jets with CO2 and O2 Mixed Injection in Electric Arc Furnace Steelmaking Processes

    Science.gov (United States)

    Wei, Guangsheng; Zhu, Rong; Wu, Xuetao; Yang, Lingzhi; Dong, Kai; Cheng, Ting; Tang, Tianping

    2018-06-01

    As an efficient oxygen supplying technology, coherent jets are widely applied in electric arc furnace (EAF) steelmaking processes to strengthen chemical energy input, speed up smelting rhythm, and promote the uniformity of molten bath temperature and compositions. Recently, the coherent jet with CO2 and O2 mixed injection (COMI) was proposed and demonstrated great application potentiality in reducing the dust production in EAF steelmaking. In the present study, based on the eddy dissipation concept model, a computational fluid dynamics model of coherent jets with COMI was built with the overall and detailed chemical kinetic mechanisms (GRI-Mech 3.0). Compared with one-step combustion reaction, GRI-Mech 3.0 consists of 325 elementary reactions with 53 components and can predict more accurate results. The numerical simulation results were validated by the combustion experiment data. The jet behavior and the fluid flow characteristics of coherent jets with COMI under 298 K and 1700 K (25 °C and 1427 °C) were studied and the results showed that for coherent jets with COMI, the chemical effect of CO2 significantly weakened the shrouding combustion reactions of CH4 and the relative importance of the chemical effect of CO2 increases with CO2 concentration increasing. The potential core length of coherent jet decreases with the volume fraction of CO2 increasing. Moreover, it also can be found that the potential core length of coherent jets was prolonged with higher ambient temperature.

  15. Study on the Fluid Flow Characteristics of Coherent Jets with CO2 and O2 Mixed Injection in Electric Arc Furnace Steelmaking Processes

    Science.gov (United States)

    Wei, Guangsheng; Zhu, Rong; Wu, Xuetao; Yang, Lingzhi; Dong, Kai; Cheng, Ting; Tang, Tianping

    2018-03-01

    As an efficient oxygen supplying technology, coherent jets are widely applied in electric arc furnace (EAF) steelmaking processes to strengthen chemical energy input, speed up smelting rhythm, and promote the uniformity of molten bath temperature and compositions. Recently, the coherent jet with CO2 and O2 mixed injection (COMI) was proposed and demonstrated great application potentiality in reducing the dust production in EAF steelmaking. In the present study, based on the eddy dissipation concept model, a computational fluid dynamics model of coherent jets with COMI was built with the overall and detailed chemical kinetic mechanisms (GRI-Mech 3.0). Compared with one-step combustion reaction, GRI-Mech 3.0 consists of 325 elementary reactions with 53 components and can predict more accurate results. The numerical simulation results were validated by the combustion experiment data. The jet behavior and the fluid flow characteristics of coherent jets with COMI under 298 K and 1700 K (25 °C and 1427 °C) were studied and the results showed that for coherent jets with COMI, the chemical effect of CO2 significantly weakened the shrouding combustion reactions of CH4 and the relative importance of the chemical effect of CO2 increases with CO2 concentration increasing. The potential core length of coherent jet decreases with the volume fraction of CO2 increasing. Moreover, it also can be found that the potential core length of coherent jets was prolonged with higher ambient temperature.

  16. 3D Model Studies on the Effect of Bed and Powder Type Upon Radial Static Pressure and Powder Distribution in Metallurgical Shaft Furnaces

    Directory of Open Access Journals (Sweden)

    Panic B.

    2017-09-01

    Full Text Available The flow of gases in metallurgical shaft furnaces has a decisive influence on the course and process efficiency. Radial changes in porosity of the bed cause uneven flow of gas along the radius of the reactor, which sometimes is deliberate and intentional. However, holdup of solid particles in descending packed beds of metallurgical shaft furnaces can lead to unintentional changes in porosity of the bed along the radial reactor. Unintentional changes in porosity often disrupt the flow of gas causing poor performance of the furnace. Such disruptions of flow may occur in the blast furnace due to high level of powder content in gas caused by large amount of coal dust/powder insufflated as fuel substitute. The paper describes the model test results of radial distribution of static pressure and powder hold up within metallurgical reactor. The measurements were carried out with the use of 3D physical model of two-phase flow gas-powder in the moving (descending packed bed. Sinter or blast furnace pellets were used as packed bed while carbon powder or iron powder were used as the powder. Wide diversity within both static pressure distribution and powder distribution along the radius of the reactor were observed once the change in the type of powder occurred.

  17. Effect of Scale on Slab Heat Transfer in a Walking Beam Type Reheating Furnace

    OpenAIRE

    Man Young Kim

    2013-01-01

    In this work, the effects of scale on thermal behavior of the slab in a walking-beam type reheating furnace is studied by considering scale formation and growth in a furnace environment. Also, mathematical heat transfer model to predict the thermal radiation in a complex shaped reheating furnace with slab and skid buttons is developed with combined nongray WSGGM and blocked-off solution procedure. The model can attack the heat flux distribution within the furnace and the temperature distribut...

  18. Energy conservation in industrial furnaces with vertical radiation roofs of reinforced refractory concrete

    Energy Technology Data Exchange (ETDEWEB)

    Grafe, E

    1981-01-01

    The paper discusses static systems for furnaces of reinforced refractory concrete, the temperature field over the finned-plate cross section, the calculation of the reinforced refractory concrete, experimental application in a flat open-hearth pusher furnace, a pack heating furnace, and a sinker furnace. There are cantilever beam plates, frames, and drop ceiling elements particularly suited for efficient use of high-performance burners.

  19. Concrete with steel furnace slag and fractionated reclaimed asphalt pavement.

    Science.gov (United States)

    2014-09-01

    Steel furnace slag (SFS) is an industrial by-product material that can contain free calcium oxide (CaO) and free magnesium oxide (MgO), both : of which can cause significant expansion when hydrated. SFS aggregates are therefore not commonly used in c...

  20. REFINERY STAGE OF OXIDES RESTORATION IN ROTATIONAL FURNACES

    Directory of Open Access Journals (Sweden)

    S. L. Rovin

    2012-01-01

    Full Text Available The article is devoted to research of process of the iron-containing waste recycling in rotary tilting furnaces, in particular, to the phenomenon of formation of ball iron at transition from hard-phase to liquid-phase stage of iron restoration from scale.

  1. Analysis of a furnace for heat generation using polydisperse biomass

    Energy Technology Data Exchange (ETDEWEB)

    Magalhaes, Edney Alves; Silva, Juarez de Sousa e; Silva, Jadir Nogueira da; Oliveira Filho, Delly [Universidade Federal de Vicosa (DEA/UFV), MG (Brazil). Dept. de Engenharia Agricola; Donzeles, Sergio Mauricio Lopes [Empresa de Pesquisa Agropecuaria de Minas Gerais (EPAMIG), Vicosa, MG (Brazil)

    2008-07-01

    In many agro-industrial activities, the processing of raw material generates a substantial amount of fine materials. Examples include the production of soluble coffee, processing of rice, and wood processing, among others. In many regions, these by-products keep piling up on the courtyard of companies or become an environmental problem for land dumps. However, detailed tests of these byproducts indicate that they are excellent sources of energy. With this in mind, a furnace was developed to generate clean and hot air, using the alimentation system for pneumatic transport. Wood sawdust was used as fuel for analysis. The obtained results were considered satisfactory, proven by the small heat losses, primarily by the non-burned carbon monoxide (less than 0.2%) and the cooling of the furnace (less than 2.5%) whereas the losses by the exhaust gases were a little more than 23%. The thermal efficiency of the furnace was considered high when compared to others with an indirect heating system, obtaining an average value of 73%. The developed furnace, beyond being efficient, allows the use of the waste from the wood industry, which is important in the reduction of environmental impacts and minimizing production costs associated with the acquisition of conventional energy. (author)

  2. Optimization of burners in oxygen-gas fired glass furnace

    NARCIS (Netherlands)

    Kersbergen, M.J. van; Beerkens, R.G.C.; Sarmiento-Darkin, W.; Kobayashi, H.

    2012-01-01

    The energy efficiency performance, production stability and emissions of oxygen-fired glass furnaces are influenced by the type of burner, burner nozzle sizes, burner positions, burner settings, oxygen-gas ratios and the fuel distribution among all the burners. These parameters have been optimized

  3. Metal diffusion from furnace tubes depends on location

    International Nuclear Information System (INIS)

    Albright, L.F.

    1988-01-01

    Studies of metal samples from an ethylene furnace on the Texas Gulf Coast, using a scanning electron microscope (SEM) and an energy dispersive X-ray analyzer (EDAX), reveal preferential diffusion of chromium, titanium, and aluminum in the coil wall to the surfaces of the tube where they form metal oxides. These elements are gradually depleted from the tube wall. Complicated surface reactions that include the formation of several metal oxides, metal sulfides, and metal-catalyzed coke also occur. Several mechanisms can be postulated as to how metal fines or compounds are formed and transferred in the coil and transfer lines exchanger (TLX) of ethylene units. These surface reactions directly or indirectly affect coke formation in the tube. Finally, creep in the coils is likely a factor in promoting corrosion. Such creep is promoted by variable temperature-time patterns to which a coil is exposed during pyrolysis, and then decoking. Periods of stress and compression occur in the coil walls. Knowledge of the diffusion and reactions that take place can result in better furnace operations and decoking procedures to extend the life of the furnace tubes. In this second installment of a four-part series, photomicrographs of four pyrolysis tube samples from the ethylene furnace indicate that significant differences existed between the outer surfaces, inner surfaces, and cross-sectional areas of the samples. The first installment of the series dealt with coke

  4. Development of synthetic graphite resistive elements for sintering furnace

    International Nuclear Information System (INIS)

    Otani, C.; Rezende, Mirabel C.; Polidoro, H.A.; Otani, S.

    1987-01-01

    The synthetic graphites have been produced using lignin coke, natural graphite and phenolic resin. The bulk density, porosity, flexural strength and eletrical resistivity measurements have been performed on specimens at about 2400 0 C. The performance of these materials, as heating elements, was evaluated in a sintering furnace prototype. This paper reports the fabrication process and the experimental results. (Author) [pt

  5. Studying and improving blast furnace cast iron quality

    Directory of Open Access Journals (Sweden)

    Т. К. Balgabekov

    2014-10-01

    Full Text Available In the article there are presented the results of studies to improve the quality of blast furnace cast iron. It was established that using fire clay suspension for increasing the mould covering heat conductivity improves significantly pig iron salable condition and filtration refining method decreases iron contamination by nonmetallic inclusions by 50 – 70 %.

  6. Fuzzy diagnosis of float-glass production furnace

    NARCIS (Netherlands)

    Spaanenburg, L; TerHaseborg, H; Nijhuis, JAG; Reusch, B

    1997-01-01

    The industrial production of high-quality float-glass is usually supervised by the single human expert. It is of interest to formalize his empirical knowledge to support the furnace operator at all times during the day. The paper describes the systematic development of a fuzzy expert with 6 blocks

  7. Furnace Fire and Women: Agents of Iron Production and Social ...

    African Journals Online (AJOL)

    ... production either in the decoration of technical ceramics or activities and usage of or exchanges of words among the workers during production activities. Such rich experience lends a means of putting together ingredients resulting in a material culture made of iron. Key words: Ethiopia, Oromo, myth, furnace, fire, women, ...

  8. Numerical modelling of an industrial glass-melting furnace

    Energy Technology Data Exchange (ETDEWEB)

    Hill, S C [Brigham Young Univ., Advanced Combustion Engineering Research Center, Provo, UT (United States); Webb, B W; McQuay, M Q [Brigham Young Univ., Mechanical Engineering Dept., Provo, UT (United States); Newbold, J [Lockheed Aerospace, Denver, CO (United States)

    2000-03-01

    The predictive capability of two comprehensive combustion codes, PCGC-3 and FLUENT, to simulate local flame structure and combustion characteristics in a industrial gas-fired, flat-glass furnace is investigated. Model predictions are compared with experimental data from the furnace for profiles of velocity, species concentrations, temperatures, and wall-incident radiative heat flux. Predictions from both codes show agreement with the measured mean velocity profiles and incident radiant flux on the crown. However, significant differences between the code predictions and measurements are observed for the flame-ozone temperatures and species concentrations. The observed discrepancies may be explained by (i) uncertainties in the distributions of mean velocity and turbulence in the portneck, (ii) uncertainties in the port-by-port stoichiometry, (iii) different grid-based approximations to the furnace geometry made in the two codes, (iv) the assumption of infinitely fast chemistry made in the chemical reaction model of both codes, and (v) simplifying assumptions made in the simulations regarding the complex coupling between the combustion space, batch blanket, and melt tank. The study illustrates the critical need for accurate boundary conditions (inlet air and fuel flow distributions, boundary surface temperatures, etc.) and the importance of representative furnace geometry in simulating these complex industrial combustion systems. (Author)

  9. A review of NOx formation mechanisms in recovery furnaces

    International Nuclear Information System (INIS)

    Nichols, K.M.; Thompson, L.M.; Empie, H.J.

    1993-01-01

    Review of NOx formation studies shows that NO forms in recovery furnaces primarily by two independent mechanisms, thermal and fuel. Thermal NO formation is extremely temperature-sensitive. However, theoretical predictions indicate that recovery furnace temperatures are not high enough to form significant thermal NO. Fuel NO formation is less temperature-sensitive, and is related to fuel nitrogen content. Black liquors are shown to contain 0.05 to 0.24 weight percent fuel nitrogen. Conversion of just 20% of this would yield approximately 25-120 ppm NOx (at 8% 0 2 ) in the flue gas, enough to represent the majority of the total NOx. Data from operating recovery furnaces show NOx emissions ranging from near zero to over 100 ppm at 8% 0 2 . An apparent increase in recovery furnace NOx emissions was observed with increasing solids. This increase is much less than predicted by thermal NO formation theory, indicating that other NO formation/destruction mechanisms, such as fuel NO formation, are important. No data are available to show the relative importance of thermal and fuel NO to total NOx during black liquor combustion

  10. Materials analyses of ceramics for glass furnace recuperators

    Energy Technology Data Exchange (ETDEWEB)

    Weber, G.W.; Tennery, V.J.

    1979-11-01

    The use of waste heat recuperation systems offers significant promise for meaningful energy conservation in the process heat industries. This report details the analysis of candidate ceramic recuperator materials exposed to simulated industrial glass furnace hot flue gas environments. Several candidate structural ceramic materials including various types of silicon carbide, several grades of alumina, mullite, cordierite, and silicon nitride were exposed to high-temperature flue gas atmospheres from specially constructed day tank furnaces. Furnace charging, operation, and batch composition were selected to closely simulate industrial practice. Material samples were exposed in flues both with and without glass batch in the furnace for times up to 116 d at temperatures from 1150 to 1550/sup 0/C (2100 to 2800/sup 0/F). Exposed materials were examined by optical microscopy, scanning electron microscopy, energy dispersive x-ray analysis, x-ray diffraction, and x-ray fluorescence to identify material degradation mechanisms. The materials observations were summarized as: Silicon carbide exhibited enhanced corrosion at lower temperatures (1150/sup 0/C) when alkalies were deposited on the carbide from the flue gas and less corrosion at higher temperatures (1550/sup 0/C) when alkalies were not deposited on the carbide; alumina corrosion depended strongly upon purity and density and alumina contents less than 99.8% were unsatisfactory above 1400/sup 0/C; and mullite and cordierite are generally unacceptable for application in soda-lime glass melting environments at temperatures above 1100/sup 0/C.

  11. Analyses of laser and furnace treated sol-gel coatings

    NARCIS (Netherlands)

    De Hosson, JT; De Haas, M; Sudarshan, TS; Jeandin, M; Khor, KA

    1998-01-01

    Here we explore a new method that allows thin films to be made with almost any composition and degree of porosity by means of a combination of sol-gel and laser technology. Results are presented for furnace and laser treated TEOTI-(tetraethylorthotitanate as sol precursor) coated silicon samples.

  12. Analysis of combustion efficiency in a pelletizing furnace

    Directory of Open Access Journals (Sweden)

    Rafael Simões Vieira de Moura

    Full Text Available Abstract The objective of this research is to assess how much the improvement in the combustion reaction efficiency can reduce fuel consumption, maintaining the same thermal energy rate provided by the reaction in a pelletizing furnace. The furnace for pelletizing iron ore is a complex thermal machine, in terms of energy balance. It contains recirculation fan gases and constant variations in the process, and the variation of a single process variable can influence numerous changes in operating conditions. This study demonstrated how the main variables related to combustion in the burning zone influence fuel consumption (natural gas from the furnace of the Usina de Pelotização de Fábrica (owned by VALE S/A, without changing process conditions that affect production quality. Variables were analyzed regarding the velocity and pressure of the fuel in the burners, the temperature of the combustion air and reactant gases, the conversion rate and the stoichiometric air/fuel ratio of the reaction. For the analysis, actual data of the furnace in operation was used, and for the simulation of chemical reactions, the software Gaseq® was used. The study showed that the adjustment of combustion reaction stoichiometry provides a reduction of 9.25% in fuel consumption, representing a savings of US$ 2.6 million per year for the company.

  13. Reliability of graphite furnace atomic absorption spectrometry as ...

    African Journals Online (AJOL)

    Purpose: To evaluate the comparative efficiency of graphite furnace atomic absorption spectrometry (GFAAS) and hydride generation atomic absorption spectrometry (HGAAS) for trace analysis of arsenic (As) in natural herbal products (NHPs). Method: Arsenic analysis in natural herbal products and standard reference ...

  14. A REVIEW OF MILD COMBUSTION AND OPEN FURNACE DESIGN CONSIDERATION

    Directory of Open Access Journals (Sweden)

    M.M. Noor

    2012-12-01

    Full Text Available Combustion is still very important to generate energy. Moderate or Intense Low-oxygen Dilution (MILD combustion is one of the best new technologies for clean and efficient combustion. MILD combustion has been proven to be a promising combustion technology in industrial applications with decreased energy consumption due to the uniformity of its temperature distribution. It is clean compared to traditional combustion due to producing low NOx and CO emissions. This article provides a review and discussion of recent research and developments in MILD. The issue and applications are summarized, with some suggestions presented on the upgrading and application of MILD in the future. Currently MILD combustion has been successfully applied in closed furnaces. The preheating of supply air is no longer required since the recirculation inside the enclosed furnace already self-preheats the supply air and self-dilutes the oxygen in the combustion chamber. The possibility of using open furnace MILD combustion will be reviewed. The design consideration for open furnace with exhaust gas re-circulation (EGR was discussed.

  15. Addition of electric arc furnace dust in hot metal changing the form of addition

    International Nuclear Information System (INIS)

    Marques Sobrinho, Vicente de Paulo Ferreira; Oliveira, Jose Roberto de; Vieira, Estefano Aparecido; Telles, Victor Bridi; Grillo, Felipe Fardin; Tenorio, Jorge Alberto Soares; Espinosa, Denise Crocce Romano

    2014-01-01

    This research aims to study the incorporation of the mass of electric arc furnace dust (EAFD), by addition in hot metal (1.78% Si) at a temperature of 1,400 degrees Celsius. The EAFD is from a steel plant producing long steel. The addition of the EAFD was as received, in the form of briquettes without agitation of the hot metal and in the form of briquettes with agitation of the hot metal. Previously, the EAFD was characterized using the following techniques: chemical analysis, size analysis, X-ray diffraction, scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS) microanalysis. The achievement of fusion experiments in laboratory scale, took place in a vertical tubular furnace with temperature control. The fusion experiments to assess the incorporation of EAFD mass used graphite crucibles. After cooling, the hot metal and the slag, remaining in the crucible, were weighed to do a mass balance. A flow of inert gas (argon) was maintained inside the furnace during the experiments. Results show that the experiment with addition of EAFD as received presents the best result of incorporating the mass of the final hot metal (1.73%) combined with the lowest percentage of volatilized mass of EAFD (46.52%). The experiment addition of EAFD in the form of briquette with agitation of hot metal presents the lowest percentage of slag mass (4.58%). The zinc content of volatilized EAFD (64.30%) is higher than the zinc content of the imported ore concentrate (52%) and zinc content of the national ore concentrate (12% to 39%). The presence of lead and cadmium in the slag characterizing it as a hazardous solid waste. (author)

  16. Radiation from Large Gas Volumes and Heat Exchange in Steam Boiler Furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Makarov, A. N., E-mail: tgtu-kafedra-ese@mail.ru [Tver State Technical University (Russian Federation)

    2015-09-15

    Radiation from large cylindrical gas volumes is studied as a means of simulating the flare in steam boiler furnaces. Calculations of heat exchange in a furnace by the zonal method and by simulation of the flare with cylindrical gas volumes are described. The latter method is more accurate and yields more reliable information on heat transfer processes taking place in furnaces.

  17. 10 CFR 431.72 - Definitions concerning commercial warm air furnaces.

    Science.gov (United States)

    2010-01-01

    ... 10 Energy 3 2010-01-01 2010-01-01 false Definitions concerning commercial warm air furnaces. 431... CERTAIN COMMERCIAL AND INDUSTRIAL EQUIPMENT Commercial Warm Air Furnaces § 431.72 Definitions concerning commercial warm air furnaces. The following definitions apply for purposes of this subpart D, and of subparts...

  18. 76 FR 56339 - Energy Conservation Program for Consumer Products: Test Procedures for Residential Furnaces and...

    Science.gov (United States)

    2011-09-13

    ...) which covered furnaces (but not boilers), and it establishes amended energy efficiency standards for... Database for Residential Furnaces and Boilers,\\7\\ and the Consortium for Energy Efficiency's Qualifying...\\ Consortium of Energy Efficiency, Qualifying Furnace and Boiler List (2010) (Available at: http://www.cee1.org...

  19. 46 CFR 59.15-5 - Stayed furnaces and combustion chambers.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Stayed furnaces and combustion chambers. 59.15-5 Section... and combustion chambers. (a) Where the plate forming the walls of stayed furnaces or combustion... wall of a stayed furnace or combustion chamber, the defective portion of the plate shall be cut away...

  20. 75 FR 41102 - Energy Conservation Program: Energy Conservation Standards for Furnace Fans: Reopening of Public...

    Science.gov (United States)

    2010-07-15

    ... Furnace Fans: Reopening of Public Comment Period AGENCY: Office of Energy Efficiency and Renewable Energy... work of residential heating and cooling systems (``furnace fans''). The comment period closed on July 6... information relevant to the furnace fan rulemaking will be accepted until July 27, 2010. ADDRESSES: Interested...

  1. Efficient use of power in electric arc furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Freeman, E R; Medley, J E

    1978-02-01

    The maximum transfer of electric energy to the metal in an arc furnace depends on the length of arc and the impedance of the electrical supply system from the generators to the arc itself. The use of directly-reduced sponge iron by continuous feeding results in long periods of flat-bath operation, when it is particularly important to keep a short high-current arc to get the heat into the metal rather than to the refractories, which would suffer excessive wear. By reference to a 125 ton furnace, a method of assessing the optimum operating currents and power factors and the effects of differing power-supply systems is illustrated. The importance of a low-impedance power system is illustrated, and the possibility of being unable to use the maximum furnace power without excessive refractory wear is noted. The particular problems of connecting arc-furnace loads to electrical supply systems are reviewed, and consideration is given to the problem of voltage flicker. The use of compensators is discussed with reference to existing installations, in which strong supplies from the supply-authority system are not economically available. The furnace operating characteristics, which indicate the optimum points of working, have to be checked on commissioning, and the test procedures are outlined. The optimum points for each type of charge and steel can be assessed only during their actual production. The importance of proper recording of relevant data is stressed, and reference is made to the use of computers and automatic power-input controllers.

  2. Numerical study of particle filtration in an induction crucible furnace

    International Nuclear Information System (INIS)

    Asad, Amjad; Kratzsch, Christoph; Dudczig, Steffen; Aneziris, Christos G.; Schwarze, Rüdiger

    2016-01-01

    Highlights: • Removing particles from a melt in an induction furnace by using a filter is introduced. • The effect of filter and its permeability on the melt flow is shown. • The impact of filter permeability and particle diameter on filter efficiency is studied. • The filter efficiency depends on filter position and number of the used filter. - Abstract: The present paper deals with a numerical investigation of the turbulent melt flow driven by the electromagnetic force in an induction furnace. The main scope of the paper is to present a new principle to remove non-metallic particles from steel melt in an induction furnace by immersing a porous filter in the melt. The magnetic field acting on the melt is calculated by using the open source software MaxFEM"®, while the turbulent flow is simulated by means of the open source computational fluid dynamics library OpenFOAM"®. The validation of the numerical model is accomplished by using experimental results for the flow without the immersed filter. Here it is shown that the time-averaged flow, obtained numerically is in a good quantitive agreement with the experimental data. Then, the validated numerical model is employed to simulate the melt flow with the immersed filter in the induction furnace of a new type of real steel casting simulator investigated at Technische Universität Bergakademie Freiberg. The considerable effect of the filter on the flow pattern is indicated in the present work. Moreover, it is shown that the filter permeability and its position have a significant influence on the melt flow in the induction furnace. Additionally, particles are injected in the flow domain and tracked by using Lagrangian framework. In this case, the efficiency of the used filter is determined in the present investigation depending on its permeability, its position and the particles diameter.

  3. Removal of lead from crude antimony by using NaPo3 as lead elimination reagent

    Directory of Open Access Journals (Sweden)

    Ye L.G.

    2015-01-01

    Full Text Available In order to solve the shortcomings when removing lead from crude antimony in the traditional antimony smelting, a new process was provided using NaPO3 as lead elimination reagent to yield phosphate slag, and it was removed by floating on the surface of the liquid antimony. Reaction mechanism was clarified by using the TG-DTA and XRD techniques and single factor experiments of removal lead from crude antimony were engaged. The results show that PbO and NaPO3 begin endothermic reaction at 863K (590°C, and the reaction mainly form NaPb4(PO43 and NaPbPO4 below 1123K (850°C and above 1123K (850°C, respectively. Sb2O3 and NaPO3 start the reaction at 773K (500°C and generate an antimonic salt compound. The reaction product of the mixture of PbO, Sb2O3 and NaPO3 show that NaPO3 reacted with PbO prior when NaPO3 was insufficient, amorphous antimony glass will be generated only when NaPO3 was adequate. Single factor experiments were taken with NaNO3 as oxidizing agent under argon, effect of reaction time, reaction temperature and dosage of NaPO3 and NaNO3 on smelting results. The average content of lead in refined antimony was 0.05340% and 98.85% of lead were removed under optimal conditions; the content of lead in antimony have meet the requirements of commercial antimony.

  4. Can Silicon-Smelting Contribute to the Low O/Si Ratio on the Surface of Mercury?

    Science.gov (United States)

    McCubbin, F. M.; Vander Kaaden, K. E.; Hogancamp, J.; Archer, P. D., Jr.; Boyce, J. W.

    2018-01-01

    The MErcury Surface, Space ENvironment, GEochemistry, and Ranging (MESSENGER) spacecraft collected data that provided important insights into the structure, chemical makeup, and compositional diversity of Mercury. Among the many discoveries about Mercury made by MESSENGER, several surprising compositional characteristics of the surface were observed. These discoveries include elevated sulfur abundances (up to 4 wt.%), elevated abundances of graphitic carbon (0-4.1 wt.% across the surface with an additional 1-3 wt.% graphite above the global average in low reflectance materials), low iron abundances (less than 2 wt.%), and low oxygen abundances (O/Si weight ratio of 1.20+/-0.1). These exotic characteristics likely have important implications for the thermochemical evolution of Mercury and point to a planet that formed under highly reducing conditions. In the present study, we focus specifically on the low O/Si ratio of Mercury, which is anomalous compared to all other planetary materials. A recent study that considered the geochemical implications of the low O/Si ratio reported that 12-20% of the surface materials on Mercury are composed of Si-rich, Si-Fe alloys. They further postulated that the origin of the metal is best explained by a combination of space weathering and graphite-induced smelting that was facilitated by interaction of graphite with boninitic and komatiitic parental liquids. The goal of the present study is to assess the plausibility of smelting on Mercury through experiments run at the conditions that McCubbin et al. indicated would be favorable for Si-smelting.

  5. Heat-electrical regeneration way to intensive energy saving in an electric arc furnaces

    Science.gov (United States)

    Kartavtcev, S.; Matveev, S.; Neshporenko, E.

    2018-03-01

    Energy saving in steel production is of great significance for its large economical scale of 1500 mil t/year and high-energy consumption. Steady trend of last years is an increase of steel production in electric arc furnaces (EAF) with a very high consumption of electricity up to 750 kWh/ton. The intention to reduce so much energy consumption they can reach by many ways. One of such way is a transforming heat energy of liquid steel to electricity and destine it to steel electric arc process. Under certain conditions, it may lead to “zero” consumption of electric power in the process. The development of these conditions leads to the formation of energy-efficient heat schemes, with a minimum electricity consumption from the external network.

  6. Effect of Copper and Iron Ions on the Sulphidizing Flotation of Copper Oxide in Copper Smelting Slag

    OpenAIRE

    Qing-qing Pan; Hui-qing Peng

    2018-01-01

    The treatment of smelting slag has attracted much attention nowadays. This study investigates the influence of Na2S, CuSO4, and FeCl3 on sulphidizing flotation of copper oxide. The results show that a proper Cu2+ concentration can increase the sulphidizing effect of copper oxide, while Fe3+ inhibits the sulphidizing effect. Further analysis shows that Cu2+ ions can reduce the surface potential, increase the S2− adsorption, then generate more polysulfide, and therefore promote the sulphidizing...

  7. Comparative growth models of big-scale sand smelt (Atherina boyeri Risso, 1810 sampled from Hirfanll Dam Lake, Klrsehir, Ankara, Turkey

    Directory of Open Access Journals (Sweden)

    S. Benzer

    2017-06-01

    Full Text Available In this current publication the growth characteristics of big-scale sand smelt data were compared for population dynamics within artificial neural networks and length-weight relationships models. This study aims to describe the optimal decision of the growth model of big-scale sand smelt by artificial neural networks and length-weight relationships models at Hirfanll Dam Lake, Klrsehir, Turkey. There were a total of 1449 samples collected from Hirfanll Dam Lake between May 2015 and May 2016. Both model results were compared with each other and the results were also evaluated with MAPE (mean absolute percentage error, MSE (mean squared error and r2 (coefficient correlation data as a performance criterion. The results of the current study show that artificial neural networks is a superior estimation tool compared to length-weight relationships models of big-scale sand smelt in Hirfanll Dam Lake.

  8. Lead isotope ratios as a tracer for lead contamination sources: A lake Andong case study

    Directory of Open Access Journals (Sweden)

    Kim Y. H

    2013-04-01

    Full Text Available The objective of this study was to evaluate stable Pb isotope signatures as a tracer for Pb contamination in Lake Andong. For Pb isotope analysis, we collected water and sediment from Lake Andong, particles in the air, soils, and stream water, mine tailings, sludge and wastewater from zinc smelting around lake Andong watershed. The results showed that Pb isotope ratios (206Pb/204Pb, 207Pb/204Pb, and 208Pb/204Pb for zinc concentrate were 18.809 ± 0.322, 15.650 ± 0.062, and 38.728 ± 0.421, respectively. In wastewater, isotopic ratio values (206Pb/204Pb, 207Pb/204Pb, and 208Pb/204Pb were 17.363 ± 0.133, 15.550 ± 0.025, and 37.217 ± 0.092, respectively. Additionally, isotopic ratio values (206Pb/204Pb, 207Pb/204Pb, and 208Pb/204Pb for sludge were 17.515 ± 0.155, 15.537 ± 0.018, and 37.357 ± 0.173, respectively. These values were similar to those in zinc and lead concentrate originated from Canada and South America. In contrast, Pb isotope ratios of soil, tailings and sediment from Lake Andong were similar to those of Korean ore. Atmospheric particles showed different patterns of Pb isotope ratios from sediments, soils, and zinc smelting and this needs further investigation in order to identify atmospheric Pb sources.

  9. Metallurgy of mercury in Almaden: from aludel furnaces until Pacific furnaces; La metalurgia del mercurio en Almaden: desde los hornos de aludeles a los hornos Pacific

    Energy Technology Data Exchange (ETDEWEB)

    Tejero-Manzanares, J.; Garrido Saenz, I.; Mata Cabrera, F.; Rubio Mesas, M. L.

    2014-07-01

    This paper shows the different types of furnaces for roasting cinnabar, used in the metallurgy of quicksilver over the centuries of exploitation of the Almaden Mines (Spain). Some of these techniques are part of our industrial heritage. They have contributed to name UNESCO World Heritage Site the vast technological legacy of these mines recently. This research contributes to close the long way of metallurgical activity from aludel furnaces until Pacif furnaces, first and lasted technology to produce on an industrial scale. It is delved into the most relevant aspects having to do with the type, evolution and number of furnaces existing on each of the periods. (Author)

  10. Laboratory experiments on materials for radioactive labelling of blast furnace hearth

    International Nuclear Information System (INIS)

    Staicu, L.; Lucaciu, A.; Bascoveanu, I.; Plapceanu, C.

    1994-01-01

    Currently, the monitoring of refractory lining wear of hearth blast furnace uses for labelling of locations inside brick-work only two radionuclides 110m Ag and 60 Co. Consequently a great zone of hearth being unlabelled escapes to monitoring, leading to possible dangerous perforations. For augmentation of labelled hearth surface we have initiated research on 133 Ba, 134 Ce, 152+154 Eu, 204 Cl, and 65 Zn. It is known that it is not recommendable to use for labelling these elements in pure state because these are very reactive i.e. they are unstable, except for thallium. Moreover, at hearth and crucible temperatures they are volatile. Therefore, a major aspect that we took into consideration is the radioisotope chemical form which is used for radioactive labelling. In Ba or Eu case, oxides can be used being more stable but in Cs and Tl case, oxides are not useful; it is more suitable to employ simple or double silicates. Samples containing a mixture of pig iron, slag and silicates of the hearth furnace labelling elements have been prepared. After separation the samples were crushed and analysed by activation analysis. The obtained gamma spectra have shown the presence of Ba, Cs, and Eu separately in the slag sample into which they have been melt. (author) 2 tabs., 8 refs

  11. Structural Analysis of the Selected Products From the Suspension Furnace Produced in the Internal Recycling

    Directory of Open Access Journals (Sweden)

    Bydałek A. W.

    2017-06-01

    Full Text Available There are presents the internal recycling in anode furnace, in addition to mainly blister copper and converter copper. During the process there arise the two types of semi-finished products intended for further pyro metallurgical processing: anode copper and anode slag. The stream of liquid blister copper enters into the anode furnace treatment, in which the losses are recovered, e.g. copper, resulting from oxidation and reduction of sulfides, oxides and the oxidation of metallic compounds of lead, zinc and iron. In the liquid phase there are still gaseous states, which gives the inverse relationship relating to the solid phase, wherein the gases found an outlet in waste gas or steam. The results of chemical analysis apparently differ from each other, because crystallite placement, the matrix structure and the presence of other phases and earth elements are not compared, which can be regained in the process of electrorefining. One should not interpret negatively smaller proportion of copper in the alloy, since during the later part of the production more elements can be obtained, for example from sludge, such as platinum group metals and lanthanides. According to the research the quality of blister copper, to a large extent, present in the alloy phase to many other elements, which can be recovered.

  12. Fuel sparing: Control of industrial furnaces using process gas as supplemental fuel

    International Nuclear Information System (INIS)

    Boisvert, Patrick G.; Runstedtler, Allan

    2014-01-01

    Combustible gases from industrial processes can be used to spare purchased fuels such as natural gas and avoid wasteful flaring of the process gases. One of the challenges of incorporating these gases into other furnaces is their intermittent availability. In order to incorporate the gases into a continuously operating furnace, the furnace control system must be carefully designed so that the payload is not affected by the changing fuel. This paper presents a transient computational fluid dynamics (CFD) model of an industrial furnace that supplements natural gas with carbon monoxide during furnace operation. A realistic control system of the furnace is simulated as part of the CFD calculation. The time dependent changes in fuels and air injection on the furnace operation is observed. It is found that there is a trade-off between over-controlling the furnace, which results in too sensitive a response to normal flow oscillations, and under-controlling, which results in a lagged response to the fuel change. - Highlights: •Intermittently available process gases used in a continuously operating furnace. •Study shows a trade-off between over-controlling and under-controlling the furnace. •Over-controlling: response too sensitive to normal flow oscillations. •Under-controlling: lagged response to changing fuel composition. •Normal flow oscillations in furnace would not be apparent in steady-state model

  13. Dynamic variation of histone H3 trimethyl Lys4 (H3K4me3) and heterochromatin protein 1 (HP1) with employment length in nickel smelting workers.

    Science.gov (United States)

    Zhao, Yanhong; Cheng, Ning; Dai, Min; Pu, Hongquan; Zheng, Tongzhang; Li, Haiyan; He, Jie; Bai, Yana

    2017-07-01

    To investigate the dynamic variation in H3K4me3 and HP1 with employment length in nickel smelting workers. Blood samples were collected from 140 nickel smelting workers and 140 age-matched office workers to test for H3K4me3, and HP1 levels. H3K4me3 was statistically significantly different (p exposure to nickel can induce oxidative damage, and increase H3K4me3 expression and inhibit HP1 expression.

  14. Feasibility study of utilizing solar furnace technology in steel making industry

    Energy Technology Data Exchange (ETDEWEB)

    Abbaspoursani, K. [The Faculty of Mechanical Engineering, Takestan Islamic Azad University (Iran, Islamic Republic of)], Email: a.abbaspour@tiau.ac.ir; Tofigh, A.A.; Nahang Toudeshki, S.; Hadadian, A. [Department of Energy, Materials and Energy Research Center (Iran, Islamic Republic of)], Email: Ali.A.Tofigh@gmail.com, email: toudeshki@hotmail.com, email: Arash.Hadadian@gmail.com; Farahmandpour, B. [Iranian Fuel Conservation company (Iran, Islamic Republic of)], Email: farahmandpour@gmail.com

    2011-07-01

    In Iran, the casting industry consumes 33.6% of electricity production, and most of this electricity is used in the melting process. Currently, scrap preheating is done using electric arc furnaces and the aim of this study is to assess the feasibility of replacing electric arc furnaces with solar furnaces. The performance of solar furnaces in the Iran Alloy Steel Company under Yazd climate conditions was studied. It was found that the solar irradiation time and solar insulation are sufficient to operate a solar furnace with the capacity to preheat 250 thousand tons per year of scrap to 500 degrees celsius. Results showed that such a furnace would decrease energy consumption by 40 GWh per year and that it would take 5 years to return the investment. This study demonstrated that operating a solar furnace in the Iran Alloy Steel Company under Yazd climate conditions is feasible and would result in economic and environmental benefits.

  15. Investigation and analysis of the usefulness of the Zellik method to design energy conserving electric furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Szilagyi, L.; Fay, G.

    1984-01-01

    The characteristics predetermined by the method Zellik in designing the electrical furnaces isolated traditionally are comparable with measured values of furnaces in operation. The newest furnaces have been built with isolation resulting in a lower energy consumption. To plot the static characteristics, the furnace was heated up three times to the steady state. In determining the static heat capacity the stored heat was measured by the conventional method. With a view to determining the kinetic heat capacity the furnace was heated up at different rates. On the base of the operating results of the furnace can be stated both the practicability of the method Zellik and the improvement of the characteristics of the furnace isolated with fibrous material.

  16. Dose-Response Relationship between Cumulative Occupational Lead Exposure and the Associated Health Damages: A 20-Year Cohort Study of a Smelter in China

    OpenAIRE

    Yue Wu; Jun-Ming Gu; Yun Huang; Yan-Ying Duan; Rui-Xue Huang; Jian-An Hu

    2016-01-01

    Long-term airborne lead exposure, even below official occupational limits, has been found to cause lead poisoning at higher frequencies than expected, which suggests that China’s existing occupational exposure limits should be reexamined. A retrospective cohort study was conducted on 1832 smelting workers from 1988 to 2008 in China. These were individuals who entered the plant and came into continuous contact with lead at work for longer than 3 months. The dose-response relationship between o...

  17. Bioleaching mechanism of Zn, Pb, In, Ag, Cd and As from Pb/Zn smelting slag by autotrophic bacteria.

    Science.gov (United States)

    Wang, Jia; Huang, Qifei; Li, Ting; Xin, Baoping; Chen, Shi; Guo, Xingming; Liu, Changhao; Li, Yuping

    2015-08-15

    A few studies have focused on release of valuable/toxic metals from Pb/Zn smelting slag by heterotrophic bioleaching using expensive yeast extract as an energy source. The high leaching cost greatly limits the practical potential of the method. In this work, autotrophic bioleaching using cheap sulfur or/and pyrite as energy matter was firstly applied to tackle the smelting slag and the bioleaching mechanisms were explained. The results indicated autotrophic bioleaching can solubilize valuable/toxic metals from slag, yielding maximum extraction efficiencies of 90% for Zn, 86% for Cd and 71% for In, although the extraction efficiencies of Pb, As and Ag were poor. The bioleaching performance of Zn, Cd and Pb was independent of leaching system, and leaching mechanism was acid dissolution. A maximum efficiency of 25% for As was achieved by acid dissolution in sulfursulfur oxidizing bacteria (S-SOB), but the formation of FeAsO4 reduced extraction efficiency in mixed energy source - mixed culture (MS-MC). Combined works of acid dissolution and Fe(3+) oxidation in MS-MC was responsible for the highest extraction efficiency of 71% for In. Ag was present in the slag as refractory AgPb4(AsO4)3 and AgFe2S3, so extraction did not occur. Copyright © 2015 Elsevier Ltd. All rights reserved.

  18. High-Temperature Oxidation and Smelt Deposit Corrosion of Ni-Cr-Ti Arc-Sprayed Coatings

    Science.gov (United States)

    Matthews, S.; Schweizer, M.

    2013-08-01

    High Cr content Ni-Cr-Ti arc-sprayed coatings have been extensively applied to mitigate corrosion in black liquor recovery boilers in the pulp and paper industry. In a previous article, the effects of key spray parameters on the coating's microstructure and its composition were investigated. Three coating microstructures were selected from that previous study to produce a dense, oxidized coating (coating A), a porous, low oxide content coating (coating B), and an optimized coating (coating C) for corrosion testing. Isothermal oxidation trials were performed in air at 550 and 900 °C for 30 days. Additional trials were performed under industrial smelt deposits at 400 and 800 °C for 30 days. The effect of the variation in coating microstructure on the oxidation and smelt's corrosion response was investigated through the characterization of the surface corrosion products, and the internal coating microstructural developments with time at high temperature. The effect of long-term, high-temperature exposure on the interaction between the coating and substrate was characterized, and the mechanism of interdiffusion was discussed.

  19. Advanced wood burning furnaces. 2. rev. ed.; Moderne Holzfeuerungsanlagen

    Energy Technology Data Exchange (ETDEWEB)

    Schneider, W. (comp.)

    2001-07-01

    New and environment-friendly technologies meet high requirements in terms of emission reduction and comfort of operation. In the field of wood burning furnaces, there is still a lack of knowledge which results in excessive cost, environmental pollution and loss of image. This brochure shows how wood furnaces should be operated correctly and also reviews the state of the art. [German] Durch die technische Entwicklung neuer, wirkungsvoller und vor allem umweltfreundlicher Heiztechniken wird zudem den in den letzten Jahren gestiegenen Anforderungen an den Emissionsschutz und den Bedienungskomfort Rechnung getragen. Mit Holz wird jedoch z. T. nicht immer richtig geheizt. Das kostet Geld und fuehrt zu vermeidbaren Umweltbelastungen und Imageschaeden. Ziel dieser Broschuere ist es daher, mit den Techniken des Heizens mit Holz vertraut zu machen und einen Ueberblick ueber den heutigen Stand zu geben. (orig.)

  20. Simulating the heat transfer process of horizontal anode baking furnace

    Energy Technology Data Exchange (ETDEWEB)

    L.Q. Zhang; C.G. Zheng; M.H. Xu [Huazhong University of Science and Technology, Wuhan (China). State Key Laboratory of Coal Combustion

    2005-07-01

    A transient two-dimensional mathematical model of a horizontal baking furnace is presented. The model combines complex thermal phenomena in a baking process such as air infiltration, evolution and combustion of volatile matters, combustion of packing coke, and heat losses. The predicted results are in good agreement with measured data. Furthermore, the process is simulated under different operating conditions such as firing cycle time, airflow and air infiltration. The simulated results indicate that the fuel consumption decreases as the firing cycle time decreases. It is also found that reducing the airflow and air infiltration will help to save fuel. The model is proved to be a useful tool for the process optimisation of the baking furnace in the aluminum industry.

  1. Simulation, optimization and control of a thermal cracking furnace

    International Nuclear Information System (INIS)

    Masoumi, M.E.; Sadrameli, S.M.; Towfighi, J.; Niaei, A.

    2006-01-01

    The ethylene production process is one of the most important aspect of a petrochemical plant and the cracking furnace is the heart of the process. Since, ethylene is one of the raw materials in the chemical industry and the market situation of not only the feed and the product, but also the utility is rapidly changing, the optimal operation and control of the plant is important. A mathematical model, which describes the static and dynamic operations of a pilot plant furnace, was developed. The static simulation was used to predict the steady-state profiles of temperature, pressure and products yield. The dynamic simulation of the process was used to predict the transient behavior of thermal cracking reactor. Using a dynamic programming technique, an optimal temperature profile was developed along the reactor. Performances of temperature control loop were tested for different controller parameters and disturbances. The results of the simulation were tested experimentally in a computer control pilot plant

  2. Performance characterization of the SERI High-Flux Solar Furnace

    Energy Technology Data Exchange (ETDEWEB)

    Lewandowski, A.; Bingham, C. (Solar Energy Research Inst., Golden, CO (United States)); O' Gallagher, J.; Winston, R.; Sagie, D. (Univ. of Chicago, IL (United States))

    1991-12-01

    This paper describes a unique, new solar furnace at the Solar Energy Research Institute (SERI) that can generate a wide range of flux concentrations to support research in areas including materials processing, high-temperature detoxification and high-flux optics. The furnace is unique in that it uses a flat, tracking heliostat along with a long focal length-to-diameter (f/D) primary concentrator in an off-axis configuration. The experiments are located inside a building completely outside the beam between the heliostat and primary concentrator. The long f/D ratio of the primary concentrator was designed to take advantage of a nonimaging secondary concentrator to significantly increase the flux concentration capabilities of the system. Results are reported for both the single-stage and two-stage configurations. (orig.).

  3. Through-furnace for burning solid organic substances

    International Nuclear Information System (INIS)

    Kemmler, G.; Schlich, E.

    1984-01-01

    The through-furnace for burning radio-active organic solid waste consists of a reaction pipe heated from the outside, an input device and an output device. A solid pump is used as the input device, which has a common longitudinal axis with the reaction pipe. The reaction pipe is widened in the transport direction of the combustion pipe, where the angle between the longitudinal axis and the pipe wall is 0.5 to 5 0 . The pipe wall is wholely or partially permeable to gas. The thermal treatment of the solid organic substances can occur by combustion or by pyrohydrolysis or pyrolysis in the through-furnace. (orig./HP) [de

  4. Water cooling system for sintering furnaces of nuclear fuel pellets

    International Nuclear Information System (INIS)

    1996-01-01

    This work has as a main objective to develop a continuous cooling water system, which is necessary for the cooling of the sintering furnaces. This system is used to protect them as well as for reducing the water consumption, ejecting the heat generated into this furnaces and scattering it into the atmosphere in a fast and continuous way. The problem was defined and the reference parameters established, making the adequate research. The materials were selected as well as the length of the pipeline which will carry the secondary refrigerant fluid (water). Three possible solutions were tried,and evaluated, and from these, the thermal and economically most efficient option was selected. The layout of the solution was established and the theoretical construction of a cooling system for liquids using dichlorofluoromethane (R-22), as a refrigerant and a air cooled condenser, was accomplished. (Author)

  5. Orgin of Slag from Early Medieval Age Furnaces in Nitra

    Directory of Open Access Journals (Sweden)

    Julius Dekan

    2005-01-01

    Full Text Available Two types of archaeological artefacts from remains of Early Medieval Age furnaces excavated in Nitra are analysed. They are supposed to originate from slag of glass and iron production. Employing Mossbauer spectrometry, iron crystallographic sites are identified and compared. In all samples, Fe2+ and Fe3+ structural positions were revealed. Some of the archeological artefacts including those that were supposed to originate from glass production show a presence of metallic iron and/or magnetic oxides. Based on the results of Mossbauer effect measurements performed at room temperature as well as 77 K (liquid nitrogen temperature analytical evidence is provided that the iron sites identified are not as those usually encountered in glasses. Consequently, a conclusion is proposed that neither of the investigated furnaces was used for glass production.

  6. Pollutant emissions of commercial and industrial wood furnaces

    International Nuclear Information System (INIS)

    Baumbach, G.; Angerer, M.

    1993-03-01

    Based on literature surveys, personal contacts to designers, manufactures and users of woold furnaces, as well as informations of experts from Austria and Switzerland, the used wood fuels and combustion techniques and the potentially by commercial and industrial wood burning emitted air pollutants are described; including the mechanism of pollutant formation, concentrations, and their environmental relevance. The actual situation in Baden-Wuerttemberg concerning the used wood fuels, the state of installed and operated furnaces and the amount of emitted pollutants is presented basing on informations of the 'Statistical Country Bureau' and a country-wide inquiry round the chimney-sweepers. In order to realize the described existing possibilities to reduce pollutant emissions the introduction of a general brand test and certification mode is proposed. (orig.). 53 figs., 118 refs [de

  7. Fuzzy Logic Temperature Control System For The Induction Furnace

    Directory of Open Access Journals (Sweden)

    Lei Lei Hnin

    2015-08-01

    Full Text Available This research paper describes the fuzzy logic temperature control system of the induction furnace. Temperature requirement of the heating system varies during the heating process. In the conventional control schemes the switching losses increase with the change in the load. A closed loop control is required to have a smooth control on the system. In this system pulse width modulation based power control scheme for the induction heating system is developed using the fuzzy logic controller. The induction furnace requires a good voltage regulation to have efficient response. The controller controls the temperature depending upon weight of meat water and time. This control system is implemented in hardware system using microcontroller. Here the fuzzy logic controller is designed and simulated in MATLAB to get the desire condition.

  8. System design description for the whole element furnace testing system

    International Nuclear Information System (INIS)

    Ritter, G.A.; Marschman, S.C.; MacFarlan, P.J.; King, D.A.

    1998-05-01

    This document provides a detailed description of the Hanford Spent Nuclear Fuel (SNF) Whole Element Furnace Testing System located in the Postirradiation Testing Laboratory G-Cell (327 Building). Equipment specifications, system schematics, general operating modes, maintenance and calibration requirements, and other supporting information are provided in this document. This system was developed for performing cold vacuum drying and hot vacuum drying testing of whole N-Reactor fuel elements, which were sampled from the 105-K East and K West Basins. The proposed drying processes are intended to allow dry storage of the SNF for long periods of time. The furnace testing system is used to evaluate these processes by simulating drying sequences with a single fuel element and measuring key system parameters such as internal pressures, temperatures, moisture levels, and off-gas composition

  9. Automated handling for SAF batch furnace and chemistry analysis operations

    International Nuclear Information System (INIS)

    Bowen, W.W.; Sherrell, D.L.; Wiemers, M.J.

    1981-01-01

    The Secure Automated Fabrication Program is developing a remotely operated breeder reactor fuel pin fabrication line. The equipment will be installed in the Fuels and Materials Examination Facility being constructed at Hanford, Washington. Production is scheduled to start in mid-1986. The application of small pneumatically operated industrial robots for loading and unloading product into and out of batch furnaces and for distribution and handling of chemistry samples is described

  10. Calcinating petroleum coke in a furnace with a rotating hearth

    Energy Technology Data Exchange (ETDEWEB)

    Akhmetov, M M; Ezhov, B M; Galeeva, Z G; Goriunov, V S; Karpinskaia, N N; Zaitseva, S A

    1980-01-01

    A scheme is described for an industrial device with a bottom furnace for calcinating coke from slow coking. The consumption and operational indicators of the process during the calcination of standard and needle cokes are given, together with data on the quality of dry and calcinated cokes under different conditions. The basic drawbacks in the operation of the device are described, and measures are proposed for increasing its operational effectiveness.

  11. Furnace for degasification and gasification of combustibles rich in ashes

    Energy Technology Data Exchange (ETDEWEB)

    1952-05-13

    A furnace is described for the degasification and the gasification of combustibles rich in ashes with continuous-functioning vertical chambers of transversal rectangular sections in which the washing gas flows from one side to the other, traversing the combustible, characterized by the fact that the height of the combustible surrounded by the washing gas stays in a proportion higher than 10:1 to the thickness of the width of combustible.

  12. Lead poisoning

    Science.gov (United States)

    ... drinking water in homes containing pipes that were connected with lead solder . Although new building codes require ... lead in their bodies when they put lead objects in their mouths, especially if they swallow those ...

  13. Lead Poisoning

    Science.gov (United States)

    Lead is a metal that occurs naturally in the earth's crust. Lead can be found in all parts of our ... from human activities such as mining and manufacturing. Lead used to be in paint; older houses may ...

  14. Melting method for miscellaneous radioactive solid waste and melting furnace

    International Nuclear Information System (INIS)

    Osaki, Toru; Furukawa, Hirofumi; Uda, Nobuyoshi; Katsurai, Kiyomichi

    1998-01-01

    A vessel containing miscellaneous solid wastes is inserted in a crucible having a releasable material on the inner surface, they are induction-heated from the outside of the crucible by way of low temperature heating coils to melt low melting point materials in the miscellaneous wastes within a temperature range at which the vessel does not melt. Then, they are induction-heated by way of high temperature heating coils to melt the vessel and not yet melted materials, those molten materials are cooled, solidified molten material and the releasable material are taken out, and then the crucible is used again. Then, the crucible can be used again, so that it can be applied to a large scaled melting furnace which treats wastes by a unit of drum. In addition, since the cleaning of the used crucible and the application of the releasable material can be conducted without interrupting the operation of the melting furnace, the operation cycle of the melting furnace can be shortened. (N.H.)

  15. Methods of steel manufacturing - The electric arc furnace

    Science.gov (United States)

    Dragna, E. C.; Ioana, A.; Constantin, N.

    2018-01-01

    Initially, the carbon content was reduced by mixing “the iron” with metallic ingots in ceramic crucibles/melting pots, with external heat input. As time went by the puddling procedure was developed, a procedure which also assumes a mixture with oxidized iron ore. In 1856 Bessemer invented the convertor, thus demonstrating that steel can be obtained following the transition of an air stream through the liquid pig iron. The invention of Thomas, a slightly modified basic-lined converter, fostered the desulphurization of the steel and the removal of the phosphate from it. During the same period, in 1865, in Sireuil, the Frenchman Martin applies Siemens’ heat regeneration invention and brings into service the furnace with a charge composed of iron pig, scrap iron and iron ore, that produces a high quality steel [1]. An act worthy of being highlighted within the scope of steelmaking is the start-up of the converter with oxygen injection at the upper side, as there are converters that can produce 400 tons of steel in approximately 50 minutes. Currently, the share of the steel produced in electric arc furnaces with a charge composed of scrap iron has increased. Due to this aspect, the electric arc furnace was able to impose itself on the market.

  16. Detailed model for practical pulverized coal furnaces and gasifiers

    Energy Technology Data Exchange (ETDEWEB)

    Smith, P.J.; Smoot, L.D.

    1989-08-01

    This study has been supported by a consortium of nine industrial and governmental sponsors. Work was initiated on May 1, 1985 and completed August 31, 1989. The central objective of this work was to develop, evaluate and apply a practical combustion model for utility boilers, industrial furnaces and gasifiers. Key accomplishments have included: Development of an advanced first-generation, computer model for combustion in three dimensional furnaces; development of a new first generation fouling and slagging submodel; detailed evaluation of an existing NO{sub x} submodel; development and evaluation of an improved radiation submodel; preparation and distribution of a three-volume final report: (a) Volume 1: General Technical Report; (b) Volume 2: PCGC-3 User's Manual; (c) Volume 3: Data Book for Evaluation of Three-Dimensional Combustion Models; and organization of a user's workshop on the three-dimensional code. The furnace computer model developed under this study requires further development before it can be applied generally to all applications; however, it can be used now by specialists for many specific applications, including non-combusting systems and combusting geseous systems. A new combustion center was organized and work was initiated to continue the important research effort initiated by this study. 212 refs., 72 figs., 38 tabs.

  17. Blast furnace top gas and dusts; Masuunin huippukaasu ja poelyt

    Energy Technology Data Exchange (ETDEWEB)

    Lohi, T.K.; Mannila, P.; Karjalahti, T.; Haerkki, J.

    1997-12-31

    This report is related to the `Gas Phase Reactions in a Blast Furnace` project. The aim of the project is to clarify the behaviour of gas phase in a blast furnace with high oil injection rate. The effect of blast furnace operation, iron reduction reactions, the amount of oil injected, alkalis, zinc and sulfur on the formation of top gas and dusts has been examined in this work. In addition, the gas cleaning system, i.e. the dust sack, gas scrubber, venturi scrubbers and an electric filter, of the blast furnaces of Rautaruukki Oy is presented. The composition of the top gas as well as the amount and composition of the dust from the gas cleaners were investigates in the experimental part of the research. The work has been focused on the analysis of carbon, iron, zinc, sulfur and alkalis. In addition to this, possible systematic variations caused by the discharge of hot metal were investigated. The experiments were made at blast furnaces no 1 and 2 of Rautaruukki Raahe Steel. The relationship between dust quantity and composition in the dust sack and the quantity of oil injected was analyzed on the basis of collected data. On the basis of experimental results, hot metal discharge has no effect on the composition or quantity of the top gas and dust. The composition of the dust varied between different gas cleaners. The coarsest and heaviest material remains in the dust sack. The lightest material separates at the electric filter. The main components at every gas cleaner were iron (9.4 - 38.1 %) and carbon (31.5 - 63.7 %). Particles with zinc and sulfur were separated at the venturi scrubbers (Zn = 3.0 % and S = 2.2 %) and the electric filter (Zn = 3.2 % and S = 2.6 %). Particles with alkalis were separated at the end of the gas cleaning process. The amount of sodium at the venturi scrubbers and the electric filter was 1.0 % on average. The average amount of potassium was 0.5 % at the venturi scrubber and 1.4 % at the electric filter 28 refs., 31 figs.

  18. FURNACE INJECTION OF ALKALINE SORBENTS FOR SULFURIC ACID CONTROL; SEMIANNUAL

    International Nuclear Information System (INIS)

    Gary M. Blythe

    2002-01-01

    This document summarizes progress on Cooperative Agreement DE-FC26-99FT40718, Furnace Injection of Alkaline Sorbents for Sulfuric Acid Control, during the time period October 1, 2001 through March 31, 2002. The objective of this project is to demonstrate the use of alkaline reagents injected into the furnace of coal-fired boilers as a means of controlling sulfuric acid emissions. The coincident removal of hydrochloric acid and hydrofluoric acid is also being determined, as is the removal of arsenic, a known poison for NO(sub X) selective catalytic reduction (SCR) catalysts. EPRI, the Tennessee Valley Authority (TVA), FirstEnergy Corporation, American Electric Power (AEP) and the Dravo Lime Company are project co-funders. URS Corporation is the prime contractor. This is the fifth reporting period for the subject Cooperative Agreement. During the previous (fourth) period, two long-term sorbent injection tests were conducted, one on Unit 3 at FirstEnergy's Bruce Mansfield Plant (BMP) and one on Unit 1 at AEP's Gavin Plant. Those tests determined the effectiveness of injecting alkaline slurries into the upper furnace of the boiler as a means of controlling sulfuric acid emissions from these units. The alkaline slurries tested included commercially available magnesium hydroxide slurry (Gavin Plant) and a byproduct magnesium hydroxide slurry (at both Gavin and BMP). The tests showed that injecting either the commercial or the byproduct magnesium hydroxide slurry could achieve up to 70-75% overall sulfuric acid removal. At BMP, the overall removal was limited by the need to maintain acceptable electrostatic precipitator (ESP) particulate control performance. At Gavin Plant, the overall sulfuric acid removal was limited because the furnace injected sorbent was less effective at removing SO(sub 3) formed across the SCR system installed on the unit for NO(sub X) control than at removing SO(sub 3) formed in the furnace. The SO(sub 3) removal results were presented in the

  19. Time and Temperature Test Results for PFP Thermal Stabilization Furnaces

    International Nuclear Information System (INIS)

    COMPTON, J.A.

    2000-01-01

    The national standard for plutonium storage acceptability (standard DOE-STD-3013-99, generally known as ''the 3013 standard'') has been revised to clarify the requirement for processes that will produce acceptable storage materials. The 3013 standard (Reference 1) now states that ''Oxides shall be stabilized by heating the material in an oxidizing atmosphere to a Material Temperature of at least 950 C (1742 F) for not less than 2 hours.'' The process currently in use for producing stable oxides for storage at the Plutonium Finishing Plant (PFP) heats a furnace atmosphere to 1000 C and holds it there for 2 hours. The temperature of the material being stabilized is not measured directly during this process. The Plutonium Process Support Laboratories (PPSL) were requested to demonstrate that the process currently in use at PFP is an acceptable method of producing stable plutonium dioxide consistently. A spare furnace identical to the production furnaces was set up and tested under varying conditions with non-radioactive surrogate materials. Reference 2 was issued to guide the testing program. The process currently in use at the PFP for stabilizing plutonium-bearing powders was shown to heat all the material in the furnace to at least 950 C for at least 2 hours. The current process will work for (1) relatively pure plutonium dioxide, (2) dioxide powders mixed with up to 20 weight percent magnesium oxide, and (3) dioxide powders with up to 11 weight percent magnesium oxide and 20 weight percent magnesium nitrate hexahydrate. Time and temperature data were also consistent with a successful demonstration for a mixture containing 10 weight percent each of sodium and potassium chloride; however, the molten chloride salts destroyed the thermocouples in the powder and temperature data were unavailable for part of that run. These results assume that the current operating limits of no more than 2500 grams per furnace charge and a powder height of no more than 1.5 inches remain

  20. Modelling of carry-over in recovery furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Fakhrai, Reza [Royal Inst. of Tech., Stockholm (Sweden). Dept. of Metallurgy

    2000-04-01

    Development of mathematical modelling of the combustion process in the furnace of recovery boilers is the subject of this work. This work as a continuation of many years of modelling efforts carried out at KTH/Vaerme- och Ugnsteknik focussed particularly on: char bed modelling; droplets-wall interaction modelling; and carry-over modelling. The char bed model has been studied. Droplets/parcels were considered as a single reactor working independently of the other droplets. The mass of the droplets was not distributed uniformly but induced in the landing place. The droplets hitting the char bed will stick to it and they are alive and part of the calculation. In this way the distribution of the mass on the char bed is only dependent on the parameters which effect flight history such as droplet/parcel diameter, boilers flow field, etc. The droplet- wall interaction model has been studied and found to be very important for obtaining the correct temperature distribution in the recovery furnace. The new approach is based on removal of droplets which hits the wall in the upper part of the recovery boiler from carryover calculation. This model has been proposed and implemented into the GRFM (General Recovery Furnace Model). The carryover modelling effort was based on mass balance in which the number and physical statistics of the droplets/parcel were estimated and the amount of unburned mass was calculated. All of the above listed models were tested together with all other models of heat and mass transfer processes in recovery furnaces using a GRFM. Three-dimensional numerical simulations of the industrial recovery boiler (63 kg/s, 82 bar, 480 deg C) were performed. The number of grid was 232,000 and the number of air ports in this simulation was 178. The air entering the furnace by these ports has different flow rates. Flow and temperature fields as well as species distributions were calculated. The results show good agreement with previously published data and modelling

  1. Lead scrap use and trade patterns in the United States, 1995-2012

    Science.gov (United States)

    Wilburn, David R.

    2015-09-22

    Since 1995, domestic production of lead has increasingly shifted from primary mining and smelting to the recovery of lead-bearing scrap by the secondary lead industry, which accounted for 91 percent of U.S. lead production in 2012. Increasingly stringent environmental regulations for lead emissions in the United States have contributed to the closure of primary lead refineries and the consolidation of the secondary lead industry. Domestic production of lead from the primary and secondary sectors in 2012 is essentially unchanged from the amount produced in 1995. The U.S. secondary industry produced an estimated 145,000 metric tons more refined lead in 2012 than it did in 1995, primarily by recovering lead from battery scrap, allowing the U.S. to maintain production at a level sufficient to supply much of the domestic demand for lead.

  2. Comparison of possibilities the blast furnace and cupola slag utilization by concrete production

    Directory of Open Access Journals (Sweden)

    D. Baricová

    2010-04-01

    Full Text Available In process of pig iron and cast iron production secondary raw materials and industrial wastes are formed The most abundant secondaryproduct originating in these processes are furnace slag. Blast furnace slag and cupola furnace slag originates from melting of gangue parts of metal bearing materials, slag forming additions and coke ash. In general, slag are compounds of oxides of metallic and non-metallic elements, which form chemical compounds and solutions with each other and also contain small volume of metals, sulfides of metals and gases. Chemical, mineralogical and physical properties of slag determinate their utilisation in different fields of industry.The paper presents results from the research of the blast furnace and cupola furnace slag utilization in the concrete production. Pilotexperiments of the concrete production were performed, by that the blast furnace and cupola furnace slag with a fractions of 0–4mm;4–8mm; 8–16mm were used as a natural substitute. A cupola furnace slag and combination of the blast furnace and cupola furnace slagwere used in the experiments. The analysis results show that such concretes are suitable for less demanding applications.

  3. Lead contamination and transfer in urban environmental compartments analyzed by lead levels and isotopic compositions.

    Science.gov (United States)

    Hu, Xin; Sun, Yuanyuan; Ding, Zhuhong; Zhang, Yun; Wu, Jichun; Lian, Hongzhen; Wang, Tijian

    2014-04-01

    Lead levels and isotopic compositions in atmospheric particles (TSP and PM2.5), street dust and surface soil collected from Nanjing, a mega city in China, were analyzed to investigate the contamination and the transfer of lead in urban environmental compartments. The lead contents in TSP and PM2.5 are significantly higher than them in the surface soil and street dust (p lead to the major crustal elements (Al, Sr, Ti and Fe) indicates significant lead enrichment in atmospheric particles. The plots of (206)Pb/(207)Pb vs.(208)Pb/(206)Pb and (206)Pb/(207)Pb vs. 1/Pb imply that the street dust and atmospheric particles (TSP and PM2.5) have very similar lead sources. Coal emissions and smelting activities may be the important lead sources for street dust and atmospheric particles (TSP and PM2.5), while the deposition of airborne lead is an important lead source for urban surface soil. Copyright © 2013 Elsevier Ltd. All rights reserved.

  4. Non-stationary recruitment dynamics of rainbow smelt: the influence of environmental variables and variation in size structure and length-at-maturation

    Science.gov (United States)

    Feiner, Zachary S.; Bunnell, David B.; Hook, Tomas O.; Madenjian, Charles P.; Warner, David M.; Collingsworth, Paris D.

    2015-01-01

    Fish stock-recruitment dynamics may be difficult to elucidate because of nonstationary relationships resulting from shifting environmental conditions and fluctuations in important vital rates such as individual growth or maturation. The Great Lakes have experienced environmental stressors that may have changed population demographics and stock-recruitment relationships while causing the declines of several prey fish species, including rainbow smelt (Osmerus mordax). We investigated changes in the size and maturation of rainbow smelt in Lake Michigan and Lake Huron and recruitment dynamics of the Lake Michigan stock over the past four decades. Mean lengths and length-at-maturation of rainbow smelt generally declined over time in both lakes. To evaluate recruitment, we used both a Ricker model and a Kalman filter-random walk (KF-RW) model which incorporated nonstationarity in stock productivity by allowing the productivity term to vary over time. The KF-RW model explained nearly four times more variation in recruitment than the Ricker model, indicating the productivity of the Lake Michigan stock has increased. By accounting for this nonstationarity, we were able identify significant variations in stock productivity, evaluate its importance to rainbow smelt recruitment, and speculate on potential environmental causes for the shift. Our results suggest that investigating mechanisms driving nonstationary shifts in stock-recruit relationships can provide valuable insights into temporal variation in fish population dynamics.

  5. Description of 3,180 Courses of Chelation with Dimercaptosuccinic Acid in Children ≤5 y with Severe Lead Poisoning in Zamfara, Northern Nigeria: A Retrospective Analysis of Programme Data

    OpenAIRE

    Thurtle, Natalie; Greig, Jane; Cooney, Lauren; Amitai, Yona; Ariti, Cono; Brown, Mary Jean; Kosnett, Michael J.; Moussally, Krystel; Sani-Gwarzo, Nasir; Akpan, Henry; Shanks, Leslie; Dargan, Paul I.

    2014-01-01

    Editors' Summary Background Lead, a toxic metal that occurs naturally in the earth's crust, is now present throughout the environment because of human activities. For many years, lead was added to paint and gasoline and used in solder for water pipes. In addition, the mining, smelting, and refining of some metallic ores releases lead into the environment. Inhalation of contaminated air, consumption of contaminated food and water, and contact with dust that contains lead raises venous blood le...

  6. Thermodynamics Calculation and Experimental Study on Separation of Bismuth from a Bismuth Glance Concentrate Through a Low-Temperature Molten Salt Smelting Process

    Science.gov (United States)

    Yang, Jian-Guang; He, De-Wen; Tang, Chao-Bo; Chen, Yong-Ming; Sun, Ya-Hui; Tang, Mo-Tang

    2011-08-01

    The main purpose of this study is to characterize and separate bismuth from a bismuth glance concentrate through a low-temperature, sulfur-fixing smelting process. This article reports on a study conducted on the optimization of process parameters, such as Na2CO3 and zinc oxide wt pct in charging, smelting temperature, smelting duration on the bismuth yield, resultant crude bismuth grade, and sulfur-fixing rate. A maximum bismuth recovery of 97.31 pct, crude bismuth grade of 96.93 pct, and 98.23 pct sulfur-fixing rate are obtained when a charge (containing 63.50 wt pct of Na2CO3 and 22.50 wt pct of bismuth glance, as well as 5 pct in excess of the stoichiometric requirement of zinc oxide dosage) is smelted at 1000 K (727 °C) for 150 minutes. This smelting operation is free from atmospheric pollution because zinc oxide is used as the sulfur-fixing agent, which can capture sulfur from bismuth sulfide and form the more thermodynamic-stable compound, zinc sulfide. The solid residue is subjected to a mineral dressing operation to obtain suspension, which is filtered to produce a cake, representing the solid particles of zinc sulfide. Based on the results of the chemical content analysis of the as-resultant zinc sulfide, more than 93 pct zinc sulfide can be recovered, and the recovered zinc sulfide grade can reach 60.20 pct. This material can be sold as zinc sulfide concentrate or roasted to be regenerated as zinc oxide.

  7. A Covered Cod-End and Tow-Path Evaluation of Midwater Trawl Gear Efficiency for Catching Delta Smelt (Hypomesus transpacificus

    Directory of Open Access Journals (Sweden)

    Lara Mitchell

    2017-12-01

    Full Text Available https://doi.org/10.15447/sfews.2017v15iss4art3For nearly 50 years, the California Department of Fish and Wildlife has used a midwater trawl to intensively monitor fish populations in the San Francisco Estuary during the fall, sampling over 100 locations each month. The data collected have been useful for calculating indices of fish abundance and for detecting and documenting the decline of the endangered fish species delta smelt (Hypomesus transpacificus. However, efforts to calculate estimates of absolute abundance have been hampered by the lack of information on gear efficiency, in particular questions about contact selectivity and the effect of tow method on catches. To answer these questions we conducted a study that used a covered cod end on a net towed either near the surface, referred to as a surface tow, or throughout the water column, referred to as an oblique tow. A contact selectivity model was fit to estimate the probability that a delta smelt that has come into contact with the net is retained in the cod end of the net conditional on its body length. Full retention of delta smelt was found to occur around 60 mm fork length. Delta smelt catch densities for the surface tows were an order of magnitude greater than densities in the oblique tows, suggesting a surface orientation at the sub-adult life stage. These results represent an important step in being able to calculate absolute abundance estimates of the delta smelt population size using decades’ worth of monitoring data.

  8. Heat treatment of nuclear reactor pump part in integrated furnace facility

    International Nuclear Information System (INIS)

    Anon.

    1983-01-01

    A flexible heat treating system is meeting strict work specifications while accommodating the production flow pattern requirements and floor space needs of Advanced Metal Treating, Inc., Butler, Wis. Modular design and appropriate furnace configurations allow realization of the most efficient heat treat processing and energy use in a relatively small production area. The totally-integrated system (Pacemaker--manufactured by Lindberg, A Unit of General Signal, Chicago) consists of an electric integral-quench furnace with companion draw furnaces, washer unit and a material transfer car. With its one-side, inout configuration, the furnace operates with a minimum of drawing and washing equipment. The integral-quench furnace has a work chamber dimension of 30 by 48 by 30 inches (76.2 x 122 x 76.2 cm). The firm has two of these units, plus three in-out draw furnaces, one washer, one transfer car and two endothermic gas generators

  9. Methods for monitoring heat flow intensity in the blast furnace wall

    Directory of Open Access Journals (Sweden)

    L'. Dorčák

    2010-04-01

    Full Text Available In this paper we present the main features of an online system for real-time monitoring of the bottom part of the blast furnace. Firstly, monitoring concerns the furnace walls and furnace bottom temperatures measurement and their visualization. Secondly, monitored are the heat flows of the furnace walls and furnace bottom. In the case of two measured temperatures, the heat flow is calculated using multi-layer implicit difference scheme and in the case of only one measured temperature, the heat flow is calculated using a method based on application of fractional-order derivatives. Thirdly, monitored is the theoretical temperature of the blast furnace combustion process in the area of tuyeres.

  10. Lead poisoning

    Energy Technology Data Exchange (ETDEWEB)

    Beijers, J A

    1952-01-01

    Three cases of acute lead poisoning of cattle herds via ingestion are reported, and reference is made to several other incidents of lead in both humans and animals. The quantity of lead which was found in the livers of the dead cows varied from 6.5 to 19 mg/kg, while 1160 mg/kg of lead in the liver was found for a young cow which was poisoned experimentally with 5 gms of lead acetate per day; hence, there appears to be great variability in the amounts deposited that can lead to intoxication and death. No evidence was found for a lead seam around the teeth, prophyrinuria, or basophil granules in the erythrocytes during acute or chronic lead poisoning of cattle or horses examined. Reference is made to attempts of finding the boundary line between increased lead absorption and lead intoxication in humans, and an examination of 60 laborers in an offset-printing office containing a great deal of inhalable lead (0.16 to 1.9 mg/cu m air) is reviewed. Physical deviation, basophylic granulation of erythrocytes, increased lead content of the urine, and porphyrinuria only indicate an increased absorption of lead; the use of the term intoxication is justified if, in addition, there are complaints of lack of appetite, constipation, fatigue, abdominal pain, and emaciation.

  11. Investigations on oxy-fuel combustion in glass melting furnaces; Untersuchungen zur Oxy-Fuel-Feuerung in Glasschmelzwannen

    Energy Technology Data Exchange (ETDEWEB)

    Leicher, Joerg; Giese, Anne [Gaswaerme-Institut e.V., Essen (Germany)

    2011-12-15

    Glass melting requires process temperatures of more than 1600 C which are usually achieved using intensive air preheating and near-stoichiometric combustion. This often leads to high nitrous oxide emissions (NO{sub x}). Oxy-fuel technology offers an interesting alternative since high combustion temperatures can be achieved using pure oxygen as oxidizer while obtaining low NO{sub x} emissions. In the course of the AiF research project ''O2-Glaswanne'' (IGF-Nr.: 15987 N), Gaswaerme- Institut e.V. Essen investigates this combustion process by experimental and numerical means in order to determine potential optimization approaches for glass melting furnaces.

  12. Thermal design and analysis of the HTGR fuel element vertical carbonizing and annealing furnace

    International Nuclear Information System (INIS)

    Llewellyn, G.H.

    1977-06-01

    Computer analyses of the thermal design for the proposed HTGR fuel element vertical carbonizing and annealing furnace were performed to verify its capability and to determine the required power input and distribution. Although the furnace is designed for continuous operation, steady-state temperature distributions were obtained by assuming internal heat generation in the fuel elements to simulate their mass movement. The furnace thermal design, the analysis methods, and the results are discussed herein

  13. Lead Toxicity

    Science.gov (United States)

    ... o Do not use glazed ceramics, home remedies, cosmetics, or leaded-crystal glassware unless you know that they are lead safe. o If you live near an industry, mine, or waste site that may have contaminated ...

  14. Optimal set values of zone modeling in the simulation of a walking beam type reheating furnace on the steady-state operating regime

    International Nuclear Information System (INIS)

    Yang, Zhi; Luo, Xiaochuan

    2016-01-01

    Highlights: • The adjoint equation is introduced to the PDE optimal control problem. • Lipschitz continuity for the gradient of the cost functional is derived. • The simulation time and iterations reduce by a large margin in the simulations. • The model validation and comparison are made to verify the proposed math model. - Abstract: In this paper, this study proposed a new method to solve the PDE optimal control problem by introducing the adjoint problem to the optimization model, which was used to get the reference values for the optimal furnace zone temperatures and the optimal temperature distribution of steel slabs in the reheating furnace on the steady-state operating regime. It was proved that the gradient of the cost functional could be written via the weak solution of this adjoint problem and then Lipschitz continuity of the gradient was derived. Model validation and comparison between the mathematics model and the experiment results indicated that the present heat transfer model worked well for the prediction of thermal behavior about a slab in the reheating furnace. Iterations and simulation time had shown a significant decline in the simulations of 20MnSi slab, and it was shown by numerical simulations for 0.4 m thick slabs that the proposed method was better applied in the medium and heavy plate plant, leading to better performance in terms of productivity, energy efficiency and other features of reheating furnaces.

  15. Rapid Microwave Digestion Procedures for the Elemental Analysis of Alloy and Slag Samples of Smelted Ocean Bed Polymetallic Nodules

    Directory of Open Access Journals (Sweden)

    Kumari Smita

    2013-01-01

    Full Text Available The use of microwave digester for digestion of alloy and slag samples of smelted ocean bed polymetallic nodules has permitted the complete digestion of samples, thereby replacing the tedious classical methods of digestion of samples. The digestion procedure includes two acid-closed digestions of samples in a microwave oven. Owing to the hazardous nature of perchloric acid, it was not used in developed digestion procedure. Digested sample solutions were analyzed for concentrations of various radicals and the effectiveness of the developed digestion methodology was tested using certified reference materials. It was found that the developed method is giving results comparable with that obtained from conventionally digested samples. In this digestion procedure, time required for digestion of samples was reduced to about 1 hour only from 8-9 hours of conventional digestion.

  16. Effect of Copper and Iron Ions on the Sulphidizing Flotation of Copper Oxide in Copper Smelting Slag

    Directory of Open Access Journals (Sweden)

    Qing-qing Pan

    2018-01-01

    Full Text Available The treatment of smelting slag has attracted much attention nowadays. This study investigates the influence of Na2S, CuSO4, and FeCl3 on sulphidizing flotation of copper oxide. The results show that a proper Cu2+ concentration can increase the sulphidizing effect of copper oxide, while Fe3+ inhibits the sulphidizing effect. Further analysis shows that Cu2+ ions can reduce the surface potential, increase the S2− adsorption, then generate more polysulfide, and therefore promote the sulphidizing flotation. However, Fe3+ ions would increase the surface potential, reduce the S2− adsorption, generate more sulfur element, and therefore inhibit the sulphidizing flotation.

  17. FURNACE INJECTION OF ALKALINE SORBENTS FOR SULFURIC ACID REMOVAL

    Energy Technology Data Exchange (ETDEWEB)

    Gary M. Blythe

    2004-01-01

    The objective of this project has been to demonstrate the use of alkaline reagents injected into the furnace of coal-fired boilers as a means of controlling sulfuric acid emissions. The project was co-funded by the U.S. DOE National Energy Technology Laboratory under Cooperative Agreement DE-FC26-99FT40718, along with EPRI, the American Electric Power Company (AEP), FirstEnergy Corporation, the Tennessee Valley Authority, and Carmeuse North America. Sulfuric acid controls are becoming of increased interest for coal-fired power generating units for a number of reasons. In particular, sulfuric acid can cause plant operation problems such as air heater plugging and fouling, back-end corrosion, and plume opacity. These issues will likely be exacerbated with the retrofit of selective catalytic reduction (SCR) for NOX control, as SCR catalysts are known to further oxidize a portion of the flue gas SO{sub 2} to SO{sub 3}. The project tested the effectiveness of furnace injection of four different magnesium-based or dolomitic alkaline sorbents on full-scale utility boilers. These reagents were tested during one- to two-week tests conducted on two FirstEnergy Bruce Mansfield Plant (BMP) units. One of the sorbents tested was a magnesium hydroxide slurry byproduct from a modified Thiosorbic{reg_sign} Lime wet flue gas desulfurization process. The other three sorbents are available commercially and include dolomite, pressure-hydrated dolomitic lime, and commercially available magnesium hydroxide. The dolomite reagent was injected as a dry powder through out-of-service burners. The other three reagents were injected as slurries through air-atomizing nozzles inserted through the front wall of the upper furnace. After completing the four one- to two-week tests, the most promising sorbents were selected for longer-term (approximately 25-day) full-scale tests on two different units. The longer-term tests were conducted to confirm sorbent effectiveness over extended operation on two

  18. Relational Leading

    DEFF Research Database (Denmark)

    Larsen, Mette Vinther; Rasmussen, Jørgen Gulddahl

    2015-01-01

    This first chapter presents the exploratory and curious approach to leading as relational processes – an approach that pervades the entire book. We explore leading from a perspective that emphasises the unpredictable challenges and triviality of everyday life, which we consider an interesting......, relevant and realistic way to examine leading. The chapter brings up a number of concepts and contexts as formulated by researchers within the field, and in this way seeks to construct a first understanding of relational leading....

  19. Lead Test

    Science.gov (United States)

    ... to do renovation and repair projects using lead-safe work practices to avoid creating more lead dust or ... in a dangerous area? Yes. If you are working in a potentially harmful environment with exposure to lead dust or fumes: Wash ...

  20. The fate of injectant coal in blast furnaces: The origin of extractable materials of high molecular mass in blast furnace carryover dusts

    Energy Technology Data Exchange (ETDEWEB)

    Dong, S.N.; Wu, L.; Paterson, N.; Herod, A.A.; Dugwell, D.R.; Kandiyoti, R. [University of London Imperial College of Science & Technology, London (United Kingdom). Dept. of Chemical Engineering

    2005-07-01

    The aim of the work was to investigate the fate of injectant coal in blast furnaces and the origin of extractable materials in blast furnace carryover dusts. Two sets of samples including injectant coal and the corresponding carryover dusts from a full sized blast furnace and a pilot scale rig have been examined. The samples were extracted using 1-methyl-2-pyrrolidinone (NMP) solvent and the extracts studied by size exclusion chromatography (SEC). The blast furnace carryover dust extracts contained high molecular weight carbonaceous material, of apparent mass corresponding to 10{sup 7}-10{sup 8} u, by polystyrene calibration. In contrast, the feed coke and char prepared in a wire mesh reactor under high temperature conditions did not give any extractable material. Meanwhile, controlled combustion experiments in a high-pressure wire mesh reactor suggest that the extent of combustion of injectant coal in the blast furnace tuyeres and raceways is limited by time of exposure and very low oxygen concentration. It is thus likely that the extractable, soot-like material in the blast furnace dust originated in tars is released by the injectant coal. Our results suggest that the unburned tars were thermally altered during the upward path within the furnace, giving rise to the formation of heavy molecular weight (soot-like) materials.

  1. Acid slag injection into the blast furnace tuyere zone

    Energy Technology Data Exchange (ETDEWEB)

    Haerkki, J; Tervola, K [Oulu Univ. (Finland). Dept. of Process Engineering

    1997-12-31

    The possibility of acid slag injection and its effect on the slag formation and on the melting behaviour of the charge materials are studied in the present work. The work is partly based on the literature evaluating the slag formation, slag properties and the basic slag injection. The possibility of acid slag injection is first examined by studying changes in the composition of the primary slag if the share of the acid slag component (Kostamus pellet/RR) of the charge material is lowered. Phase diagrams and viscosity charts are used to evaluate the viscosity, and solidus/liquidus temperature in the slag phase. The share of the slag phase of the pellet is evaluated by calculating the amount of the acid slag injection. The injection rate of some injectants is also examined. The primary slag formed of the sinter and the coke ash is in liquid form and its viscosity is close to the viscosity of the blast furnace slag. It is possible that the liquid slag phase can be formed in the blast furnace without the presence of the acid pellet because the melting point and the viscosity of the slag is lowered by alkalies, sulfur and the dissolved ironoxide of the slag. If high SiO{sub 2} content materials alone are used for injection there is a risk that the slag phase of the tuyere zone becomes too viscous. Olivine and some iron containing components such as fayalite are possible injection material. More information is needed to evaluate the effect of acid slag injection on the operation of the blast furnace. (orig.) SULA 2 Research Programme; 2 refs.

  2. Acid slag injection into the blast furnace tuyere zone

    Energy Technology Data Exchange (ETDEWEB)

    Tervola, K.; Haerkki, J.

    1996-12-31

    The possibility of acid slag injection and its effect on the slag formation and on the melting behaviour of the charge materials are studied in the present work. The work is partly based on the literature evaluating the slag formation, slag properties and the basic slag injection. The possibility of acid slag injection is first examined by studying changes in the composition of the primary slag if the share of the acid slag component (Kostamus pellet/RR) of the charge material is lowered. Phase diagrams and viscosity charts are used to evaluate the viscosity, and solidus/liquids temperature in the slag phase. The share of the slag phase of the pellet is evaluated by calculating the amount of the acid slag injection. The injection rate of some injectants is also examined. The primary slag formed of the sinter and the coke ash is in liquid form and its viscosity is close to the viscosity of the blast furnace slag. It is possible that the liquid slag phase can be formed in the blast furnace without the presence of the acid pellet because the melting point and the viscosity of the slag is lowered by alkalies, sulfur and the dissolved ironoxide of the slag. If high SiO{sub 2} content materials alone are used for injection there is a risk that the slag phase of the tuyere zone becomes too viscous. Olivine and some iron containing components such as fayalite are possible injection material. More information is needed to evaluate the effect of acid slag injection on the operation of the blast furnace. (orig.) (14 refs.)

  3. Acid slag injection into the blast furnace tuyere zone

    Energy Technology Data Exchange (ETDEWEB)

    Haerkki, J.; Tervola, K. [Oulu Univ. (Finland). Dept. of Process Engineering

    1996-12-31

    The possibility of acid slag injection and its effect on the slag formation and on the melting behaviour of the charge materials are studied in the present work. The work is partly based on the literature evaluating the slag formation, slag properties and the basic slag injection. The possibility of acid slag injection is first examined by studying changes in the composition of the primary slag if the share of the acid slag component (Kostamus pellet/RR) of the charge material is lowered. Phase diagrams and viscosity charts are used to evaluate the viscosity, and solidus/liquidus temperature in the slag phase. The share of the slag phase of the pellet is evaluated by calculating the amount of the acid slag injection. The injection rate of some injectants is also examined. The primary slag formed of the sinter and the coke ash is in liquid form and its viscosity is close to the viscosity of the blast furnace slag. It is possible that the liquid slag phase can be formed in the blast furnace without the presence of the acid pellet because the melting point and the viscosity of the slag is lowered by alkalies, sulfur and the dissolved ironoxide of the slag. If high SiO{sub 2} content materials alone are used for injection there is a risk that the slag phase of the tuyere zone becomes too viscous. Olivine and some iron containing components such as fayalite are possible injection material. More information is needed to evaluate the effect of acid slag injection on the operation of the blast furnace. (orig.) SULA 2 Research Programme; 2 refs.

  4. Combustion of biodiesel in a large-scale laboratory furnace

    International Nuclear Information System (INIS)

    Pereira, Caio; Wang, Gongliang; Costa, Mário

    2014-01-01

    Combustion tests in a large-scale laboratory furnace were carried out to assess the feasibility of using biodiesel as a fuel in industrial furnaces. For comparison purposes, petroleum-based diesel was also used as a fuel. Initially, the performance of the commercial air-assisted atomizer used in the combustion tests was scrutinized under non-reacting conditions. Subsequently, flue gas data, including PM (particulate matter), were obtained for various flame conditions to quantify the effects of the atomization quality and excess air on combustion performance. The combustion data was complemented with in-flame temperature measurements for two representative furnace operating conditions. The results reveal that (i) CO emissions from biodiesel and diesel combustion are rather similar and not affected by the atomization quality; (ii) NO x emissions increase slightly as spray quality improves for both liquid fuels, but NO x emissions from biodiesel combustion are always lower than those from diesel combustion; (iii) CO emissions decrease rapidly for both liquid fuels as the excess air level increases up to an O 2 concentration in the flue gas of 2%, beyond which they remain unchanged; (iv) NO x emissions increase with an increase in the excess air level for both liquid fuels; (v) the quality of the atomization has a significant impact on PM emissions, with the diesel combustion yielding significantly higher PM emissions than biodiesel combustion; and (vi) diesel combustion originates PM with elements such as Cr, Na, Ni and Pb, while biodiesel combustion produces PM with elements such as Ca, Mg and Fe. - Highlights: • CO emissions from biodiesel and diesel tested are similar. • NO x emissions from biodiesel tested are lower than those from diesel tested. • Diesel tested yields significantly higher PM (particulate matter) emissions than biodiesel tested. • Diesel tested originates PM with Cr, Na, Ni and Pb, while biodiesel tested produces PM with Ca, Mg and Fe

  5. Synthesis of calcium aluminates on the big solar furnace

    International Nuclear Information System (INIS)

    Abdurakhmanov, A. A.; Paizullakhanov, M. S.; Akhadov, Zh.

    2012-01-01

    The processes of synthesizing calcium aluminate in the flow of concentrated solar radiation on Large Solar Furnace are studied. It is shown that the synthesis of calcium aluminate takes place through a process of melting of a mixture of aluminum oxides and calcium (Al 2 O 3 + CaO). At values of power of the concentrated flow of 200 W/cm 2 , thermodynamic conditions for melting of the materials studied were implemented. Full fusion penetration is achieved at a power flow of 400 W/cm 2 . The resulting material exhibits high mechanical properties (the modulus of rupture upon bending is 40 MPa). (author)

  6. Magnetic orientation of paraffin in a magnetic levitation furnace

    Science.gov (United States)

    Takahashi, K.; Umeki, C.; Mogi, I.; Koyama, K.; Awaji, S.; Motokawa, M.; Watanabe, K.

    2004-04-01

    Containerless melting of paraffin under a magnetic levitation condition has been performed by using a cryogen-free hybrid magnet and two kinds of laser furnaces. One is local irradiation of CO 2 laser light at the top of the sample. The other is homogeneous irradiation of YAG laser light with a concave ring mirror. In the latter case, reduction of the Marangoni convection on the surface of the sample and the magnetic orientation of paraffin molecules were observed. The magnetic anisotropy of the spherical sample was confirmed by the measurement of magnetization and X-ray diffraction.

  7. Magnetic orientation of paraffin in a magnetic levitation furnace

    Energy Technology Data Exchange (ETDEWEB)

    Takahashi, K.; Umeki, C.; Mogi, I.; Koyama, K.; Awaji, S.; Motokawa, M.; Watanabe, K

    2004-04-30

    Containerless melting of paraffin under a magnetic levitation condition has been performed by using a cryogen-free hybrid magnet and two kinds of laser furnaces. One is local irradiation of CO{sub 2} laser light at the top of the sample. The other is homogeneous irradiation of YAG laser light with a concave ring mirror. In the latter case, reduction of the Marangoni convection on the surface of the sample and the magnetic orientation of paraffin molecules were observed. The magnetic anisotropy of the spherical sample was confirmed by the measurement of magnetization and X-ray diffraction.

  8. Magnetic orientation of paraffin in a magnetic levitation furnace

    International Nuclear Information System (INIS)

    Takahashi, K.; Umeki, C.; Mogi, I.; Koyama, K.; Awaji, S.; Motokawa, M.; Watanabe, K.

    2004-01-01

    Containerless melting of paraffin under a magnetic levitation condition has been performed by using a cryogen-free hybrid magnet and two kinds of laser furnaces. One is local irradiation of CO 2 laser light at the top of the sample. The other is homogeneous irradiation of YAG laser light with a concave ring mirror. In the latter case, reduction of the Marangoni convection on the surface of the sample and the magnetic orientation of paraffin molecules were observed. The magnetic anisotropy of the spherical sample was confirmed by the measurement of magnetization and X-ray diffraction

  9. Coke detection in furnaces tubes by radiographic examination

    International Nuclear Information System (INIS)

    Santos, I.S. dos

    1987-01-01

    The coke detection technique by radiographic examinations allows to quantify the coke in furnace coils of Petroleum refineries and petrochemical industries. The paper describes how was determined the radiographic parameters, the wall apparent thickness calculation, the distance source-film, the position of the source and films, the chosen of films and the calculation of exposure time, aiming to obtain high producticity and good quality image. This technique is being used and improved for more than two years with good results. (E.G.) [pt

  10. Modeling and simulation of an anode carbon baking furnace

    Energy Technology Data Exchange (ETDEWEB)

    Gundersen, Oe.; Balchen, J.G. [Norwegian Inst. of Technology, Dept. of Engineering Cybernetics, Trondheim (Norway)

    1995-11-01

    The anode temperature profile in a Hydro Aluminium baking furnace is obtained by solving the three dimensional heat equation. The main heat transfer and chemical processes are taken into account. Due to symmetry, one half of a pit is modeled. Along the gas path, submodels are derived for the under-pit area, pit area and under-lid area. For the gas flow, a stationary model is derived, whereas the heat equations are dynamically solved. The numerical model is derived from the control volume formulation. 23 refs., 20 figs.

  11. Modeling and simulation of an anode carbon baking furnace

    Directory of Open Access Journals (Sweden)

    Ø. Gundersen

    1995-01-01

    Full Text Available The anode temperature profile in a Hydro Aluminium baking furnace is obtained by solving the three dimensional heat equation. The main heat transfer and chemical processes are taken into account. Due to symmetry, one half of a pit is modeled. Along the gas path, submodels are derived for the under-pit area, pit area and under-lid area. For the gas flow, a stationary model is derived, whereas the heat equations are dynamically solved. The numerical model is derived from the control volume formulation.

  12. Graphite electrode DC arc furnace. Innovative technology summary report

    International Nuclear Information System (INIS)

    1999-05-01

    The Graphite Electrode DC Arc Furnace (DC Arc) is a high-temperature thermal process, which has been adapted from a commercial technology, for the treatment of mixed waste. A DC Arc Furnace heats waste to a temperature such that the waste is converted into a molten form that cools into a stable glassy and/or crystalline waste form. Hazardous organics are destroyed through combustion or pyrolysis during the process and the majority of the hazardous metals and radioactive components are incorporated in the molten phase. The DC Arc Furnace chamber temperature is approximately 593--704 C and melt temperatures are as high as 1,500 C. The DC Arc system has an air pollution control system (APCS) to remove particulate and volatiles from the offgas. The advantage of the DC Arc is that it is a single, high-temperature thermal process that minimizes the need for multiple treatment systems and for extensive sorting/segregating of large volumes of waste. The DC Arc has the potential to treat a wide range of wastes, minimize the need for sorting, reduce the final waste volumes, produce a leach resistant waste form, and destroy organic contaminants. Although the DC arc plasma furnace exhibits great promise for treating the types of mixed waste that are commonly present at many DOE sites, several data and technology deficiencies were identified by the Mixed Waste Focus Area (MWFA) regarding this thermal waste processing technique. The technology deficiencies that have been addressed by the current studies include: establishing the partitioning behavior of radionuclides, surrogates, and hazardous metals among the product streams (metal, slag, and offgas) as a function of operating parameters, including melt temperature, plenum atmosphere, organic loading, chloride concentration, and particle size; demonstrating the efficacy of waste product removal systems for slag and metal phases; determining component durability through test runs of extended duration, evaluating the effect of

  13. Graphite Furnace Atomic Absorption Elemental Analysis of Ecstasy Tablets

    OpenAIRE

    French, Holly E.; Went, Michael J.; Gibson, Stuart J.

    2013-01-01

    Abstract: Six metals (Cu, Mg, Ba, Ni, Cr, Pb) were determined in two separate batches of seized ecstasy\\ud tablets by graphite furnace atomic absorption spectroscopy (GFAAS) following digestion with nitric\\ud acid and hydrogen peroxide. Large intra-batch variations were found as expected for tablets produced\\ud in clandestine laboratories. For example, nickel in batch 1 was present in the range 0.47-13.1 ppm and\\ud in batch 2 in the range 0.35-9.06 ppm. Although batch 1 had significantly high...

  14. Determination of technetium by graphite furnace atomic absorption spectrometry

    International Nuclear Information System (INIS)

    Kaye, J.H.; Ballou, N.E.

    1978-01-01

    A detection limit of 6 x 10 -11 g has been achieved for measurement of technetium by graphite furnace atomic absorption spectrometry. A commercially available, demountable, hollow cathode lamp was used and both argon and neon were used as fill gases for the lamp. The range of applicability of the method, when the unresolved 2614.23 to 2615.87 A doublet is used for analysis, is from 60 pg to at least 3 ng of technetium per aliquot analyzed. 3 figures, 1 table

  15. Furnaces, retorts, and apparatus for distilling bituminous shale

    Energy Technology Data Exchange (ETDEWEB)

    Germain-Clergault, M

    1857-06-20

    The furnace is a rectangle 4.90 m by 4.80 m; it is divided into two distinct compartments by a partition wall which carries on top a circular arch of 30 cms bend, covering a passage 2 m high under the keystone and 2 m long and carrying also 14 vertical retorts, which are charged on top, and discharged at the bottom into the passage. There are seven (retorts) in each compartment and they are symmetrically arranged. The hearths are parallel to the compartments; and they form four fires, a wall separating them two by two.

  16. Radiative heat transfer in coal-fired furnaces and oxycoal retrofit considerations

    Energy Technology Data Exchange (ETDEWEB)

    Erfurth, Jens

    2012-07-01

    Oxycoal combustion is the combustion of coal using a mixture of oxygen and cooled recycled flue gas in place of air. In the last years it has gained interest as a means of CO{sub 2} capture from stationary point sources. In particular, under emission mitigation regimes the retrofit of existing coal-fired power plants may help avoid ''stranded assets'' through lower emissions and thus costs if certain technical criteria can be met. Among these is the need to keep total heat transfer in the boiler constant while not raising the furnace exit temperature. The altered gas composition in oxycoal combustion leads to changes in both convective and radiative heat transfer, of which the latter, while of overwhelming importance in the furnace, poses a particular challenge to modellers. This work is thus primarily concerned with the simulation of radiative heat transfer. After a short introduction to oxycoal combustion, a general discussion of Computational Fluid Dynamics (CFD) models for coal combustion is given. Emphasis is placed on the physics of molecular gas band radiation, respective modelling approaches and their application within a CFD context. Based on this analysis, it is concluded that for the purposes of this work, a non-grey CFD implementation of the Exponential Wide Band Model is most suitable. Then the results of CFD simulations of the furnace of a state-of-the-art coal-fired USC boiler with a thermal power of 1,210 MW are presented, which were carried out using the commercial software FLUENT {sup registered} 6.3, combined with some User-Defined Functions. In addition to air combustion, the cases studied include variations of the burner oxygen concentration and the mode of flue gas recycling (wet and dry), the two additional parameters that present themselves in oxycoal combustion to meet the retrofit criteria. The same burner geometry optimised for oxycoal combustion was used in all cases, while the overall boiler geometry designed for air

  17. Lead exposure of the child population in Greece.

    Science.gov (United States)

    Maravelias, C; Athanaselis, S; Poulos, L; Alevisopoulos, G; Ewers, U; Koutselinis, A

    1994-12-18

    Lead exposure of the child population was studied in three different areas in Greece: Kalamata which is a rural area of Southern Greece; Tavros, a district of Athens with a considerable industrial activity; and Lavrion, a small city near Athens where a lead-zinc mining and smelting industrial complex has existed for more than 90 years. The results were evaluated with respect to a number of individual, social and environmental variables (i.e. smelter, occupation of the father) especially those concerning the area of Lavrion which is the most heavily polluted area in Greece. The results of this study can be considered as an index for the extent of the lead pollution problem in the named areas of Greece.

  18. Fouling of heat exchanger surfaces by dust particles from flue gases of glass furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Mutsaers, P.L.M.; Beerkens, R.G.C.; Waal, H. de (Nederlandse Centrale Organisatie voor Toegepast Natuurwetenschappelijk Onderzoek, Delft. Inst. of Applied Physics)

    1989-08-01

    Fouling by dust particles generally leads to a reduction of the heat transfer and causes corrosion of secondary heat exchangers. A deposition model, including thermodynamic equilibrium calculations, has been derived and applied to describe the deposition (i.e. fouling) process and the nature of the deposition products in a secondary heat exchanger. The deposition model has been verified by means of laboratory experiments, for the case of flue gases from soda-lime glass furnaces. Corrosion of iron-containing metallic materials, caused by the deposition products, has been briefly investigated with the same equipment. There is a close similarity between the experimental results and model calculations. The largest deposition rates from flue gases on cylindrical tubes in cross-flow configuration, are predicted and measured at the upstream stagnation point. The lowest deposition rates are determined at downstream stagnation point locations. At tube surface temperatures of approximately 520 to 550 K, the fouling rate on the tube reaches a maximum. In this temperature region NaHSO{sub 4} is the most important deposition product. This component is mainly formed at temperatures from 470 up to 540 K. The compound Na{sub 3}H(SO{sub 4}){sub 2} seems to be stable up to 570 K, for even higher temperatures Na{sub 2}SO{sub 4} has been found. These deposition products react with iron, SO{sub 3}, oxygen and water vapour forming the complex corrosion product Na{sub 3}Fe(SO{sub 4}){sub 3}. NaHSO{sub 4}, which is formed at tube surface temperatures below 540 K, causes more severe corrosion of iron-containing materials than Na{sub 2}SO{sub 4}. Maintaining temperatures of the heat exchanger surfaces above 550 to 600 K reduces the fouling tendency and corrosion in case of flue gases from oil-fired soda-lime glass furnaces. (orig.).

  19. The injection of ultrahigh rates of reducing gas into a modern blast furnace

    Energy Technology Data Exchange (ETDEWEB)

    Buergler, T.; Skoeld, B.E. [Voestalpine, Linz (Austria)

    2007-07-01

    The pilot plant for gas injection consists of a screw compressor unit to supply two blast furnaces with reduction gas. Almost all of the reducing gas will react in the raceway; only a small part will combust inside the tuyere. Comparing different injection systems in the case with two lances, the gas will react faster than for the one lance system where the gas is more trapped inside a beam. During the project the melting rate of the furnace was increased by more than 30 %. Injecting reducing gas compensates increased raceway adiabatic flame temperature, RAFT by higher oxygen enrichment rates. The operation results showed that a lower RAFT and low-quality raw material result in increased consumption of reducing agents. 1 kg coke oven gas, COG substitutes 0.81 kg oil and 1.03 kg coke. Sulfur input was reduced by 40 % in comparison with heavy fuel oil operation. The top-gas calorific value is increased up to 30 %. This reduces the consumption of natural gas used to control a constant calorific value in the gas network. A high hydrogen content up to 12 % is no problem for the gas consumers. Tests with simultaneous COG/BOF gas injection have shown that a decrease in the oil rate can be compensated. The replacement of a carbon-rich resultant such as coke and oil in the BF process with a carbon-lean resultant such as COG leads to an absolute reduction in the CO{sub 2} emissions of the BF process and the power plant of approximately 184.000 t/a for both BFs or 102 kg/tHM. 3 refs., 98 figs., 16 tabs., 1 annex.

  20. Ferromanganese Furnace Modelling Using Object-Oriented Principles

    Energy Technology Data Exchange (ETDEWEB)

    Wasboe, S.O.

    1996-12-31

    This doctoral thesis defines an object-oriented framework for aiding unit process modelling and applies it to model high-carbon ferromanganese furnaces. A framework is proposed for aiding modelling of the internal topology and the phenomena taking place inside unit processes. Complex unit processes may consist of a number of zones where different phenomena take place. A topology is therefore defined for the unit process itself, which shows the relations between the zones. Inside each zone there is a set of chemical species and phenomena, such as reactions, phase transitions, heat transfer etc. A formalized graphical methodology is developed as a tool for modelling these zones and their interaction. The symbols defined in the graphical framework are associated with objects and classes. The rules for linking the objects are described using OMT (Object Modeling Technique) diagrams and formal language formulations. The basic classes that are defined are implemented using the C++ programming language. The ferromanganese process is a complex unit process. A general description of the process equipment is given, and a detailed discussion of the process itself and a system theoretical overview of it. The object-oriented framework is then used to develop a dynamic model based on mass and energy balances. The model is validated by measurements from an industrial furnace. 101 refs., 119 figs., 20 tabs.

  1. Applicability of Carbonated Electric Arc Furnace Slag to Mortar

    International Nuclear Information System (INIS)

    Yokoyama, S; Izaki, M; Arisawa, R; Hisyamudin, M N N; Murakami, K; Maegawa, A

    2012-01-01

    Authors have been studying the absorption of CO 2 in the steelmaking slag. In this study, an application of the electric arc furnace slag after the carbonation to admixture of mortar was investigated with the JIS (A6206-1997) method for ground granulated blast-furnace slag for concrete. The percent flows for the test mortar were smaller than that for the standard mortar. The percent flow of the carbonated slag whose average particle size of more than approximately 4 μm increased with an increase in the average size of the particles. Because the compressive strengths of the test mortar cured for 91 days were almost the same as those cured 28 days, the slag after the carbonation was thought not to have self-hardening property for a medium and long term. The compressive strength for the test mortar was almost unchanged within a range of approximately 2 to 7 μm of the average particle size, and it in this range was highest. The activity indexes for the test mortar prepared with the slag after the carbonation ranged from approximately 40 to 60%.

  2. Molecular absorption spectrometry in flames and furnaces: A review

    Energy Technology Data Exchange (ETDEWEB)

    Butcher, David J., E-mail: butcher@email.wcu.edu

    2013-12-04

    Graphical abstract: -- Highlights: •Theory and analytical considerations for molecular absorption spectrometry (MAS). •Critical review of low resolution MAS. •Critical review of the analytical performance of high-resolution continuum source (HR-CS) flame MAS. •Critical review of the analytical performance of HR-CS graphite furnace MAS. •Current status of HR-CS MAS and its future prospects for elemental analysis. -- Abstract: Molecular absorption spectrometry (MAS), originally developed in the 1970s, is a technique to determine non-metals in flames and graphite furnaces by monitoring the absorbance of diatomic molecules. Early studies employed low resolution instruments designed for line source atomic absorption, which provided a limited choice of analytical wavelengths, insufficient spectral resolution, and spectral interferences. However, the development of high-resolution continuum source atomic absorption spectrometry (HR-CS AAS) instrumentation has allowed the analysis of challenging samples for non-metals as well as some difficult elements to determine by AAS, such as aluminum and phosphorus. In this review, theory and analytical considerations for MAS are discussed. The principles and limitations of low resolution MAS are described, along with its applications. HR-CS AAS instrumentation is reviewed, emphasizing performance characteristics most relevant for MAS. Applications of flame and HR-CS GFMAS are reviewed, highlighting the most significant work to date. The paper concludes with an evaluation of the enhanced analytical capabilities provided by HR-CS MAS.

  3. Zone modelling of the thermal performances of a large-scale bloom reheating furnace

    International Nuclear Information System (INIS)

    Tan, Chee-Keong; Jenkins, Joana; Ward, John; Broughton, Jonathan; Heeley, Andy

    2013-01-01

    This paper describes the development and comparison of a two- (2D) and three-dimensional (3D) mathematical models, based on the zone method of radiation analysis, to simulate the thermal performances of a large bloom reheating furnace. The modelling approach adopted in the current paper differs from previous work since it takes into account the net radiation interchanges between the top and bottom firing sections of the furnace and also allows for enthalpy exchange due to the flows of combustion products between these sections. The models were initially validated at two different furnace throughput rates using experimental and plant's model data supplied by Tata Steel. The results to-date demonstrated that the model predictions are in good agreement with measured heating profiles of the blooms encountered in the actual furnace. It was also found no significant differences between the predictions from the 2D and 3D models. Following the validation, the 2D model was then used to assess the impact of the furnace responses to changing throughput rate. It was found that the potential furnace response to changing throughput rate influences the settling time of the furnace to the next steady state operation. Overall the current work demonstrates the feasibility and practicality of zone modelling and its potential for incorporation into a model based furnace control system. - Highlights: ► 2D and 3D zone models of large-scale bloom reheating furnace. ► The models were validated with experimental and plant model data. ► Examine the transient furnace response to changing the furnace throughput rates. ► No significant differences found between the predictions from the 2D and 3D models.

  4. Thermodynamic analysis of the selective chlorination of electric arc furnace dust

    International Nuclear Information System (INIS)

    Pickles, C.A.

    2009-01-01

    The remelting of automobile scrap in an electric arc furnace (EAF) results in the production of a dust, which contains high concentrations of the oxides of zinc, iron, calcium and other metals. Typically, the lead and zinc are of commercial value, while the other metals are not worth recovering. At the present time, EAF dusts are treated in high temperature Waelz rotary kiln-type processes, where the lead and zinc oxides are selectively reduced and simultaneously reoxidized and a crude zinc oxide is produced. Another alternative processing route is selective chlorination, in which the non-ferrous metals are preferentially chlorinated to their gaseous chlorides and in this manner separated from the iron. In the present research, a detailed thermodynamic analysis of this chlorination process has been performed and the following factors were investigated; temperature, amount of chlorine, lime content, silica content, presence of an inert gas and the oxygen potential. High lead and zinc recoveries as gaseous chlorides could be achieved but some of the iron oxide was also chlorinated. Additionally, the calcium oxide in the dust consumes chlorine, but this can be minimized by adding silica, which results in the formation of stable calcium silicates. The optimum conditions were determined for a typical dust composition. The selectivities achieved with chlorination were lower than those for reduction, as reported in the literature, but there are other advantages such as the potential recovery of copper.

  5. Thermodynamic analysis of the selective chlorination of electric arc furnace dust

    Energy Technology Data Exchange (ETDEWEB)

    Pickles, C.A., E-mail: pickles-c@mine.queensu.ca [Department of Mining Engineering, Queen' s University, Kingston, Ontario, K7L 3N6 (Canada)

    2009-07-30

    The remelting of automobile scrap in an electric arc furnace (EAF) results in the production of a dust, which contains high concentrations of the oxides of zinc, iron, calcium and other metals. Typically, the lead and zinc are of commercial value, while the other metals are not worth recovering. At the present time, EAF dusts are treated in high temperature Waelz rotary kiln-type processes, where the lead and zinc oxides are selectively reduced and simultaneously reoxidized and a crude zinc oxide is produced. Another alternative processing route is selective chlorination, in which the non-ferrous metals are preferentially chlorinated to their gaseous chlorides and in this manner separated from the iron. In the present research, a detailed thermodynamic analysis of this chlorination process has been performed and the following factors were investigated; temperature, amount of chlorine, lime content, silica content, presence of an inert gas and the oxygen potential. High lead and zinc recoveries as gaseous chlorides could be achieved but some of the iron oxide was also chlorinated. Additionally, the calcium oxide in the dust consumes chlorine, but this can be minimized by adding silica, which results in the formation of stable calcium silicates. The optimum conditions were determined for a typical dust composition. The selectivities achieved with chlorination were lower than those for reduction, as reported in the literature, but there are other advantages such as the potential recovery of copper.

  6. Thermodynamic analysis of the selective chlorination of electric arc furnace dust.

    Science.gov (United States)

    Pickles, C A

    2009-07-30

    The remelting of automobile scrap in an electric arc furnace (EAF) results in the production of a dust, which contains high concentrations of the oxides of zinc, iron, calcium and other metals. Typically, the lead and zinc are of commercial value, while the other metals are not worth recovering. At the present time, EAF dusts are treated in high temperature Waelz rotary kiln-type processes, where the lead and zinc oxides are selectively reduced and simultaneously reoxidized and a crude zinc oxide is produced. Another alternative processing route is selective chlorination, in which the non-ferrous metals are preferentially chlorinated to their gaseous chlorides and in this manner separated from the iron. In the present research, a detailed thermodynamic analysis of this chlorination process has been performed and the following factors were investigated; temperature, amount of chlorine, lime content, silica content, presence of an inert gas and the oxygen potential. High lead and zinc recoveries as gaseous chlorides could be achieved but some of the iron oxide was also chlorinated. Additionally, the calcium oxide in the dust consumes chlorine, but this can be minimized by adding silica, which results in the formation of stable calcium silicates. The optimum conditions were determined for a typical dust composition. The selectivities achieved with chlorination were lower than those for reduction, as reported in the literature, but there are other advantages such as the potential recovery of copper.

  7. APPRAISAL OF ECONOMICAL EFFICIENCY OF APPLICATION OF FIBROUS LINING IN THERMAL GASPLASMA FURNACES AND FURNACES OF RESISTANCE OF MACHINE-BUILDING PRODUCTION

    Directory of Open Access Journals (Sweden)

    V. I. Timoshpolskij

    2011-01-01

    Full Text Available The carried out calculations showed that partial modernization of thermal furnaces of machine building production by means of replacement of chamotte by fibrous fettling is economically reasonable and has rather short period of payback.

  8. Leading Democratically

    Science.gov (United States)

    Brookfield, Stephen

    2010-01-01

    Democracy is the most venerated of American ideas, the one for which wars are fought and people die. So most people would probably agree that leaders should be able to lead well in a democratic society. Yet, genuinely democratic leadership is a relative rarity. Leading democratically means viewing leadership as a function or process, rather than…

  9. Handling of corn stover bales for combustion in small and large furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Morissette, R.; Savoie, P.; Villeneuve, J. [Agriculture and Agri-Food Canada, Quebec City, PQ (Canada)

    2010-07-01

    This paper reported on a study in which dry corn stover was baled and burned in 2 furnaces in the province of Quebec. Small and large rectangular bale formats were considered for direct combustion. The first combustion unit was a small 500,000 BTU/h dual chamber log wood furnace located at a hay growing farm in Neuville, Quebec. The heat was initially transferred to a hot water pipe system and then transferred to a hot air exchanger to dry hay bales. The small stover bales were placed directly into the combustion furnace. The low density of the bales compared to log wood, required filling up to 8 times more frequently. Stover bales produced an average of 6.4 per cent ash on a DM basis and required an automated system for ash removal. Combustion gas contained levels of particulate matter greater than 1417 mg/m{sup 3}, which is more than the local acceptable maximum of 600 mg/m{sup 3} for combustion furnaces. The second combustion unit was a high capacity 12.5 million BTU/h single chamber furnace located in Saint-Philippe-de-neri, Quebec. It was used to generate steam for a feed pellet mill. Large corn stover bales were broken up and fed on a conveyor and through a screw auger to the furnace. The stover was light compared to the wood chips used in this furnace. For mechanical reasons, the stover could not be fed continuously to the furnace.

  10. Experimental and numerical study of MILD combustion in a lab-scale furnace

    NARCIS (Netherlands)

    Huang, X.; Tummers, M.J.; Roekaerts, D.J.E.M.; Scherer, Viktor; Fricker, Neil; Reis, Albino

    2017-01-01

    Mild combustion in a lab-scale furnace has been experimentally and numerically studied. The furnace was operated with Dutch natural gas (DNG) at 10 kW and at an equivalence ratio of 0.8. OH∗chemiluminescence images were taken to characterize the reaction zone. The chemiluminescence intensity is

  11. Operation Indicators of the Rotating-Hearth Furnace in Restrictive Manufacturing Conditions

    Directory of Open Access Journals (Sweden)

    Črnko, J.

    2007-01-01

    Full Text Available The heating operation of the rotating-hearth furnace involving semi-finished steel products was analysed, and specific heat consumption was determined as a function of furnace productivity. The aim was to find out how a change in productivity, which is not accompanied by a modification of the thermal regime, can affect the heating quality and surface oxidation of products.

  12. 77 FR 40530 - Energy Conservation Standards for Residential Furnace Fans: Public Meeting and Availability of...

    Science.gov (United States)

    2012-07-10

    ... heating, ventilation, and air-conditioning (HVAC) systems for the purpose of circulating air through duct... INFORMATION: Table of Contents I. Authority II. History of Energy Conservation Standards Rulemaking for... circulating air through duct work, hereinafter referred to as ``residential furnace fans'' or simply ``furnace...

  13. 76 FR 37407 - Energy Conservation Program: Energy Conservation Standards for Residential Furnaces and...

    Science.gov (United States)

    2011-06-27

    .... Background 1. Current Standards a. Furnaces b. Central Air Conditioners and Heat Pumps 2. History of... Compliance Requirements a. Central Air Conditioning and Heat Pumps b. Residential Furnaces 3. Duplication... residential central air conditioners and central air conditioning heat pumps (air conditioners and heat pumps...

  14. 77 FR 28673 - Energy Conservation Program for Consumer Products: Test Procedures for Residential Furnace Fans

    Science.gov (United States)

    2012-05-15

    ... multipliers based on climate, consumer behavior assumptions, and product characteristics (e.g., multi-stage or... Conservation Program for Consumer Products: Test Procedures for Residential Furnace Fans; Proposed Rule #0;#0... Conservation Program for Consumer Products: Test Procedures for Residential Furnace Fans AGENCY: Office of...

  15. Calculating analysis of firing different composition artificial coal liquid fuels (ACLF) in the cyclone primary furnace

    Energy Technology Data Exchange (ETDEWEB)

    Tsepenok, A. [Novosibirsk State Technological Univ. (Russian Federation); Joint Stock company ' ' ZiO-COTES' ' , Novosibirsk (Russian Federation); Ovchinnikov, Yu. [Novosibirsk State Technological Univ. (Russian Federation); Serant, F. [Joint Stock company ' ' ZiO-COTES' ' , Novosibirsk (Russian Federation)

    2013-07-01

    This chapter describes the preparation technologies, results of computer simulation of combustion processes in a cyclone primary furnace during firing of artificial coal liquid fuels prepared from different coal grades and results of live testing. As a result the values of unburned carbon, NO{sub x} emissions and other concentrations in the outlet section primary furnace were estimated.

  16. Calculation of gas release from DC and AC arc furnaces in a foundry

    Science.gov (United States)

    Krutyanskii, M. M.; Nekhamin, S. M.; Rebikov, E. M.

    2016-12-01

    A procedure for the calculation of gas release from arc furnaces is presented. The procedure is based on the stoichiometric ratios of the oxidation of carbon in liquid iron during the oxidation heat period and the oxidation of iron from a steel charge by oxygen in the period of solid charge melting during the gas exchange of the furnace cavity with the external atmosphere.

  17. Plan for the Startup of HA-21I Furnace Operations at the Plutonium Finishing Plant (PFP)

    International Nuclear Information System (INIS)

    WILLIS, H.T.

    2000-01-01

    Achievement of Thermal Stabilization mission elements require the installation and startup of three additional muffle furnaces for the thermal stabilization of plutonium and plutonium bearing materials at the Plutonium Finishing Plant (PFP). The release to operate these additional furnaces will require an Activity Based Startup Review. The conduct of the Activity Based Startup Review (ABSR) was approved by Fluor Daniel Hanford on October 15, 1999. This plan has been developed with the objective of identifying those activities needed to guide the controlled startup of five furnaces from authorization to unrestricted operations by adding the HA-211 furnaces in an orderly and safe manner after the approval to Startup has been given. The Startup Plan provides a phased approach that bridges the activities between the completion of the Activity Based Startup Review authorizing the use of the three additional furnaces and the unrestricted operation of the five thermal stabilization muffle furnaces. The four phases are: (1) the initiation of five furnace operations using three empty (simulated full) boat charges from HA-211 and two full charges from HC-21C; (2) three furnace operations (one full charge from HA-211 and two full charges from HC-21C); (3) four furnace operations (two full charges from HA-211 and two full charges from HC-21C); and (4) integrated five furnace operations and unrestricted operations. Phase 1 of the Plan will be considered as the cold runs. This Plan also provides management oversight and administrative controls that are to be implemented until unrestricted operations are authorized. It also provides a formal review process for ensuring that all preparations needed for full five furnace operations are completed and formally reviewed prior to proceeding to the increased activity levels associated with five furnace operations. Specific objectives include: (1) To ensure that activities are conducted in a safe manner. (2) To provide supplemental

  18. DEVELOPMENT AND TESTING OF COMPOUND FUEL CHAMBER WITHOUT A GRATE FOR HOUSEHOLD FURNACE

    Directory of Open Access Journals (Sweden)

    Shevyakov Vladimir Viktorovich

    2018-02-01

    Full Text Available In hearth furnaces, the firewood is burned more cleanly with less carbon monoxide at the outlet. The disadvantage of such fireboxes is a longer process of coal burnout than in grate-fired furnaces. In furnaces with a grate, the burnout time of coals is less, which makes it possible to finish the combustion process more quickly and close the outlet latch. This increases the efficiency of the furnace but to further reduce the time of burning out the coals they have to be raked and burned on the grate. This complicates the process of operating the furnace itself. The proposed design of the compound firebox allows us to improve characteristics of both the firebox itself and the entire furnace. Research objectives: creation and study of a compound firebox that increases the efficiency of the furnace and simplifies the furnace maintenance process with the values of carbon monoxide at the outlet comparable to hearth furnaces. Materials and methods: a detailed analysis of hearth fuel chambers ECO+ was carried out according to the amount of carbon monoxide at the outlet. The results of the analysis are used for comparison with compound fuel chamber. The structure of the compound firebox was chosen based on the results of preliminary tests of several fuel chambers proposed and tested by the author in the furnace PDKSh-2.0. A peculiarity of the structure of the compound firebox is the absence of a grate and the presence of a narrow slit in the lower part of the firebox through which the incoming air enters the firewood. Between the walls of the firebox and firewood, skids are installed, forming an air gap, through which the inlet air is uniformly supplied to the entire firewood supply. With gradual combustion of firewood and formation of coal, the firewood descends to the bottom of the firebox, where they intensively burn out in the maximum air flow. Compound firebox consists of several parts, it is made of steel with a thickness of 4.0 mm and installed

  19. X-ray diffractometry of steam cured ordinary Portland and blast-furnace-slag cements

    International Nuclear Information System (INIS)

    Camarini, G.; Djanikian, J.G.

    1994-01-01

    This work studies some aspects of the phases produced by hydration of ordinary and blast-furnace-slag cements, at normal conditions and steam cured (60 and 95 0 C), using an X-ray diffraction technique. The blast-furnace-slag cement was a mixture of 50% of ordinary Portland cement and 50% of blast-furnace-slag (separately grinding). After curing the X-ray diffraction reveals that, in relation to ordinary Portland cement, the main phases in blast-furnace-slag cement are hydrated silicates and aluminates, hydro garnet, etringitte and mono sulphate. After steam curing the hydration of blast-furnace-slag cement proceeds. This is a result of the slag activation by the curing temperature. (author). 8 refs., 3 figs., 1 tab

  20. Integration of Tuyere, Raceway and Shaft Models for Predicting Blast Furnace Process

    Science.gov (United States)

    Fu, Dong; Tang, Guangwu; Zhao, Yongfu; D'Alessio, John; Zhou, Chenn Q.

    2018-06-01

    A novel modeling strategy is presented for simulating the blast furnace iron making process. Such physical and chemical phenomena are taking place across a wide range of length and time scales, and three models are developed to simulate different regions of the blast furnace, i.e., the tuyere model, the raceway model and the shaft model. This paper focuses on the integration of the three models to predict the entire blast furnace process. Mapping output and input between models and an iterative scheme are developed to establish communications between models. The effects of tuyere operation and burden distribution on blast furnace fuel efficiency are investigated numerically. The integration of different models provides a way to realistically simulate the blast furnace by improving the modeling resolution on local phenomena and minimizing the model assumptions.