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Sample records for slag cement mortars

  1. Statistical approach to predict compressive strength of high workability slag-cement mortars

    Memon, N.A.; Memon, N.A.; Sumadi, S.R.

    2009-01-01

    This paper reports an attempt made to develop empirical expressions to estimate/ predict the compressive strength of high workability slag-cement mortars. Experimental data of 54 mix mortars were used. The mortars were prepared with slag as cement replacement of the order of 0, 50 and 60%. The flow (workability) was maintained at 136+-3%. The numerical and statistical analysis was performed by using database computer software Microsoft Office Excel 2003. Three empirical mathematical models were developed to estimate/predict 28 days compressive strength of high workability slag cement-mortars with 0, 50 and 60% slag which predict the values accurate between 97 and 98%. Finally a generalized empirical mathematical model was proposed which can predict 28 days compressive strength of high workability mortars up to degree of accuracy 95%. (author)

  2. THE INFLUENCE OF JOINT GRINDING OF CEMENT AND COOPER SLAG ON MORTAR PROPERTIES

    Kravtsov Aleksey Vladimirovich

    2016-08-01

    Full Text Available The problem of applying copper manufacturing waste locating in the Chelyabinsk region as a component of mixed is considered in this article. Application of mixed binder with superplasticizers, based on esters with carboxyl groups, have not sufficiently been studied by the present time due to the diversity of species and complexity of the chemical structure. This trend is current for today’s science because of the growing rates and scales of building production, in particular, of concrete works. Copper slag dumps located in the Ural Federal district haven’t been widely used in building production or in other industrial production by the present time. Efficient utilization of copper production waste materials will help to solve ecological problems in many regions of Russia. Structure formation period of cement stone based on mixed binder made of Portland cement and granulated cooper slag with application of superplasticizer is studied in the article. The authors present a thermal variation diagram of mortar based on mixed binder made of Portland cement and granulated cooper slag in the process of 21 hours of hardening under normal conditions and the results of ultrasound investigation of concrete structure formation period during 5 hours of hardening. The strength development process diagram of mortar based on mixed binder made of Portland cement and granulated cooper slag for 28 days of hardening under normal conditions and the research results of the compressive strength of concrete samples are shown in this article. The obtained characteristics don’t confirm the prospects of applying joint grinding for mortar with the observed kind of non-ferrous metallurgy waste. Also, the obtained results allow us to make a conclusion about little advantages of using this method of binder production. Copper slag can be more effectively used as a component of complex organic and mineral admixture for building production with different purposes and fields

  3. Changes in water absorptivity of slag based cement mortars exposed to sulphur-oxidising A. thiooxidans bacteria

    Estokova, A.; Smolakova, M.; Luptakova, A.; Strigac, J.

    2017-10-01

    Water absorptivity is heavily influenced by the volume and connectivity of pores in the pore network of cement composites and has been used as an important parameter for quantifying their durability. To improve the durability and permeability of mortars, various mineral admixtures such as furnace slag, silica fume or fly ash are added into the mortar and concrete mixtures. These admixtures provide numerous important advantages such as corrosion control, improvement of mechanical and physical properties and better workability. This study investigated the changes in absorptivity of cement mortars with different amounts of mineral admixture, represented by granulated blast furnace slag, under aggressive bacterial influence. The water absorptivity of mortars specimens exposed to sulphur-oxidising bacteria A. thiooxidans for the period of 3 and 6 months has changed due to bio-corrosion-based degradation process. The differences in water absorptivity in dependence on the mortars composition have been observed.

  4. Influence of Titanium Dioxide Nanoparticles on the Sulfate Attack upon Ordinary Portland Cement and Slag-Blended Mortars

    Atta-ur-Rehman

    2018-02-01

    Full Text Available In this study, the effects of titanium dioxide (TiO2 nanoparticles on the sulfate attack resistance of ordinary Portland cement (OPC and slag-blended mortars were investigated. OPC and slag-blended mortars (OPC:Slag = 50:50 were made with water to binder ratio of 0.4 and a binder to sand ratio of 1:3. TiO2 was added as an admixture as 0%, 3%, 6%, 9% and 12% of the binder weight. Mortar specimens were exposed to an accelerated sulfate attack environment. Expansion, changes in mass and surface microhardness were measured. Scanning Electron Microscopy (SEM, Energy Dispersive Spectroscopy (EDS, X-ray Diffraction (XRD, Thermogravimetry Analysis (TGA and Differential Scanning Calorimetry (DSC tests were conducted. The formation of ettringite and gypsum crystals after the sulfate attack were detected. Both these products had caused crystallization pressure in the microstructure of mortars and deteriorated the mortars. Our results show that the addition of nano-TiO2 accelerated expansion, variation in mass, loss of surface microhardness and widened cracks in OPC and slag-blended mortars. Nano-TiO2 containing slag-blended mortars were more resistant to sulfate attack than nano-TiO2 containing OPC mortars. Because nano-TiO2 reduced the size of coarse pores, so it increased crystallization pressure due to the formation of ettringite and gypsum thus led to more damage under sulfate attack.

  5. Ternary Blends of High Aluminate Cement, Fly ash and Blast-furnace slag for Sewerage Lining Mortar

    Chao, L. C.; Kuo, C. P.

    2018-01-01

    High aluminate cement (HAC), fly ash (FA) and blast-furnace slag (BFS) have been treated sustainable materials for the use of cement products for wastewater infrastructure due to their capabilities of corrosion resistance. The purpose of this study is to optimize a ternary blend of above mentioned materials for a special type of mortar for sewerage lining. By the using of Taguchi method, four control parameters including water/cementitious material ratio, mix water content, fly ash content and blast-furnace slag content were considered in nine trial mix designs in this study. By evaluating target properties including (1) maximization of compressive strength, (2) maximization of electricity resistance and (3) minimization of water absorption rate, the best possible levels for each control parameter were determined and the optimal mix proportions were verified. Through the implementation of the study, a practical and completed idea for designing corrosion resistive mortar comprising HAC, FA and BSF is provided.

  6. Assessment of Pb-slag, MSWI bottom ash and boiler and fly ash for using as a fine aggregate in cement mortar.

    Saikia, Nabajyoti; Cornelis, Geert; Mertens, Gilles; Elsen, Jan; Van Balen, Koenraad; Van Gerven, Tom; Vandecasteele, Carlo

    2008-06-15

    Three types of wastes, metallurgical slag from Pb production (SLG), the sand-sized (0.1-2 mm) fraction of MSWI bottom ash from a grate furnace (SF), and boiler and fly ash from a fluidised bed incinerator (BFA), were characterized and used to replace the fine aggregate during preparation of cement mortar. The chemical and mineralogical behaviour of these wastes along with the reactivities of the wastes with lime and the hydration behaviour of ordinary Portland cement paste with and without these wastes added were evaluated by various chemical and instrumental techniques. The compressive strengths of the cement mortars containing waste as a partial substitution of fine aggregates were also assessed. Finally, leaching studies of the wastes and waste containing cement mortars were conducted. SLG addition does not show any adverse affect during the hydration of cement, or on the compressive strengths behaviours of mortars. Formation of expansive products like ettringite, aluminium hydroxide and H2 gas due to the reaction of some constituents of BFA and SF with alkali creates some cracks in the paste as well as in the cement mortars, which lower the compressive strength of the cement mortars. However, utilization of all materials in cement-based application significantly improves the leaching behaviour of the majority of the toxic elements compared to the waste as such.

  7. The effect of bond characteristics between steel slag fine aggregate and cement paste on mechanical properties of concrete and mortar

    Yuji, W.

    1988-01-01

    The ordinary fine aggregate in concrete has been replaced by ground and sieved steel slag fine aggregate, treated and exposed to air for three months. Compared with concrete made from natural sand, properties such as compressive strength, flexural strength, elastic modules, permeability and abrasion resistance are considerably improved. The improvement increases with a decrease in w/c ratio, an increase in curing time and an increase in the replacement weight of sand. These results are due to the fact that the steel slag contains some active minerals such as C/sub 3/S, C/sub 2/S, C/sub 4/AF, etc., and shows favorable surface physical characteristics that improve the bond between steel slag particles and cement paste. The results of XRD, SEM and EPM microhardness showed that there are heavier concentration of ions, with finer crystals and a lower degree of CH orientation at the interfacial zone between steel slag particles and cement paste. The study also found small cementitious and fibrous C-S-H crystals growing from the fine aggregate, which are linked with hydrated products form cement paste making the bond and structural characteristic more favorable with cement. The steel slag fine aggregate is an active mineral similar to cement. The bond between the aggregate and cement paste is strengthened both physically and chemically

  8. Strength and Drying Shrinkage of Alkali-Activated Slag Paste and Mortar

    Mao-chieh Chi

    2012-01-01

    Full Text Available The aim of this study is to investigate the strengths and drying shrinkage of alkali-activated slag paste and mortar. Compressive strength, tensile strength, and drying shrinkage of alkali-activated slag paste and mortar were measured with various liquid/slag ratios, sand/slag ratios, curing ages, and curing temperatures. Experimental results show that the higher compressive strength and tensile strength have been observed in the higher curing temperature. At the age of 56 days, AAS mortars show higher compressive strength than Portland cement mortars and AAS mortars with liquid/slag ratio of 0.54 have the highest tensile strength in all AAS mortars. In addition, AAS pastes of the drying shrinkage are higher than AAS mortars. Meanwhile, higher drying shrinkage was observed in AAS mortars than that observed comparable Portland cement mortars.

  9. Properties of Foamed Mortar Prepared with Granulated Blast-Furnace Slag

    Zhao, Xiao; Lim, Siong-Kang; Tan, Cher-Siang; Li, Bo; Ling, Tung-Chai; Huang, Runqiu; Wang, Qingyuan

    2015-01-01

    Foamed mortar with a density of 1300 kg/m3 was prepared. In the initial laboratory trials, water-to-cement (w/c) ratios ranging from 0.54 to 0.64 were tested to determine the optimal value for foamed mortar corresponding to the highest compressive strength without compromising its fresh state properties. With the obtained optimal w/c ratio of 0.56, two types of foamed mortar were prepared, namely cement-foamed mortar (CFM) and slag-foamed mortar (SFM, 50% cement was replaced by slag weight). ...

  10. Alkali activated slag mortars provide high resistance to chloride-induced corrosion of steel

    Criado, Maria; Provis, John L.

    2018-06-01

    The pore solutions of alkali-activated slag cements and Portland-based cements are very different in terms of their chemical and redox characteristics, particularly due to the high alkalinity and high sulfide content of alkali-activated slag cement. Therefore, differences in corrosion mechanisms of steel elements embedded in these cements could be expected, with important implications for the durability of reinforced concrete elements. This study assesses the corrosion behaviour of steel embedded in alkali-activated blast furnace slag (BFS) mortars exposed to alkaline solution, alkaline chloride-rich solution, water, and standard laboratory conditions, using electrochemical techniques. White Portland cement (WPC) mortars and blended cement mortars (white Portland cement and blast furnace slag) were also tested for comparative purposes. The steel elements embedded in immersed alkali-activated slag mortars presented very negative redox potentials and high apparent corrosion current values; the presence of sulfide reduced the redox potential, and the oxidation of the reduced sulfur-containing species within the cement itself gave an electrochemical signal that classical electrochemical tests for reinforced concrete durability would interpret as being due to steel corrosion processes. However, the actual observed resistance to chloride-induced corrosion was very high, as measured by extraction and characterisation of the steel at the end of a 9-month exposure period, whereas the steel embedded in white Portland cement mortars was significantly damaged under the same conditions.

  11. Study on properties of mortar using silica fume and ground blast furnace slag. Silica fume oyobi koro slag funmatsu wo mochiita mortar no tokusei ni kansuru kenkyu

    Shiiba, H; Honda, S; Araki, A [Fukuoka University, Fukuoka (Japan). Faculty of Engineering

    1992-09-01

    The effect of silica fume and ground blast furnace slag in concrete on the content of superplasticizer, and dynamic properties of hardened mortar with such admixtures were studied experimentally. Although the dependence of a flow value on the superplasticizer was dominated by kinds of superplasticizers, blast furnace slag enhanced the flow value resulting in a high fluidity. Adsorption of superplasticizers onto admixtures was dependent on kinds of superplasticizers, and adsorption onto blast furnace slag was 1.3-2 times that onto normal Portland cement (NPC). The compressive strength of mortar increased by mixing admixtures, while the bending strength was enhanced only by mixing silica fume. Mixing mortar was lower in dynamic elastic modulus than NPC mortar at the same compressive strength, and the velocity of supersonic wave in mortar was scarcely affected by mixing. 11 refs., 14 figs., 3 tabs.

  12. Hospital waste ashes in Portland cement mortars

    Genazzini, C.; Zerbino, R.; Ronco, A.; Batic, O.; Giaccio, G.

    2003-01-01

    Nowadays, most concretes incorporate mineral additions such as pozzolans, fly ash, silica fume, blast furnace slag, and calcareous filler among others. Although the technological and economical benefits were the main reasons for the use of mineral additions, the prevention of environmental contamination by means of proper waste disposal becomes a priority. The chance of incorporating hospital waste ashes in Portland cement-based materials is presented here. Ash characterization was performed by chemical analysis, X-ray diffraction, radioactive material detection, and fineness and density tests. Conduction calorimetry and setting time tests were developed on pastes including ash contents from 0% to 100%. Mortars were prepared including ash contents up to 50% of cement. The results of setting time, temperature development, flexural and compressive strengths, water absorption, density, and leachability are analyzed. Results indicate that Portland cement systems could become an alternative for the disposal of this type of ashes

  13. Properties of Foamed Mortar Prepared with Granulated Blast-Furnace Slag

    Xiao Zhao

    2015-01-01

    Full Text Available Foamed mortar with a density of 1300 kg/m3 was prepared. In the initial laboratory trials, water-to-cement (w/c ratios ranging from 0.54 to 0.64 were tested to determine the optimal value for foamed mortar corresponding to the highest compressive strength without compromising its fresh state properties. With the obtained optimal w/c ratio of 0.56, two types of foamed mortar were prepared, namely cement-foamed mortar (CFM and slag-foamed mortar (SFM, 50% cement was replaced by slag weight. Four different curing conditions were adopted for both types of foamed mortar to assess their compressive strength, ultrasonic pulse velocity (UPV and thermal insulation performance. The test results indicated that utilizing 50% of slag as cement replacement in the production of foamed mortar improved the compressive strength, UPV and thermal insulation properties. Additionally, the initial water curing of seven days gained higher compressive strength and increased UPV values as compared to the air cured and natural weather curing samples. However, this positive effect was more pronounced in the case of compressive strength than in the UPV and thermal conductivity of foamed mortar.

  14. Properties of Foamed Mortar Prepared with Granulated Blast-Furnace Slag.

    Zhao, Xiao; Lim, Siong-Kang; Tan, Cher-Siang; Li, Bo; Ling, Tung-Chai; Huang, Runqiu; Wang, Qingyuan

    2015-01-30

    Foamed mortar with a density of 1300 kg/m³ was prepared. In the initial laboratory trials, water-to-cement (w/c) ratios ranging from 0.54 to 0.64 were tested to determine the optimal value for foamed mortar corresponding to the highest compressive strength without compromising its fresh state properties. With the obtained optimal w/c ratio of 0.56, two types of foamed mortar were prepared, namely cement-foamed mortar (CFM) and slag-foamed mortar (SFM, 50% cement was replaced by slag weight). Four different curing conditions were adopted for both types of foamed mortar to assess their compressive strength, ultrasonic pulse velocity (UPV) and thermal insulation performance. The test results indicated that utilizing 50% of slag as cement replacement in the production of foamed mortar improved the compressive strength, UPV and thermal insulation properties. Additionally, the initial water curing of seven days gained higher compressive strength and increased UPV values as compared to the air cured and natural weather curing samples. However, this positive effect was more pronounced in the case of compressive strength than in the UPV and thermal conductivity of foamed mortar.

  15. Effect of the microstructure of mortars with low hydraulicity slag on their behavior in aggressive environments

    Ahmed Hadj sadok

    2018-01-01

    Full Text Available Slag is one of the most used cement additives. Due to its latent hydraulic nature, attached to its hydraulicity, it can contribute to a microstructural modification and an improvement of the durability of the concrete face of aggressive environments. In this study, a low active slag is used in the manufacture of mortars as a substitute for cement, at a maximum rate of 50%. Firstly, a study of the microstructure with mercury porosimetry was used for determination of microstructural parameters (porosity, diameters and volume distribution. The behavior of mortars in aggressive environments (sodium and magnesium sulphate and seawater was studied later. Despite the low reactivity of studied slag, its presence especially at 50% rate, in the long term, has led to a refinement of the microstructure. This effect, among others, led to better resistivity of the mortars in the sulphate environnements.

  16. Cement-latex grouting mortar for cementing boreholes

    Kateev, I S; Golyshkina, L A; Gorbunova, I V; Kurochkin, B M; Vakula, Ya V

    1980-01-01

    The need for the development of cement-latex grouting mortar for the purpose of separating strata when reinforcing boreholes at deposits in the Tatar Associated SSR is evaluated. Results of studies of the physical and mechanical properties of cement-latex grouting mortar systems (mortar plus brick) are presented. Formulas for preparing cement-latex grouting mortor are evaluated and results of industrial tests of such mortars shown.

  17. Properties and hydration of blended cements with steelmaking slag

    Kourounis, S.; Tsivilis, S.; Tsakiridis, P.E.; Papadimitriou, G.D.; Tsibouki, Z.

    2007-01-01

    The present research study investigates the properties and hydration of blended cements with steelmaking slag, a by-product of the conversion process of iron to steel. For this purpose, a reference sample and three cements containing up to 45% w/w steel slag were tested. The steel slag fraction used was the '0-5 mm', due to its high content in calcium silicate phases. Initial and final setting time, standard consistency, flow of normal mortar, autoclave expansion and compressive strength at 2, 7, 28 and 90 days were measured. The hydrated products were identified by X-ray diffraction while the non-evaporable water was determined by TGA. The microstructure of the hardened cement pastes and their morphological characteristics were examined by scanning electron microscopy. It is concluded that slag can be used in the production of composite cements of the strength classes 42.5 and 32.5 of EN 197-1. In addition, the slag cements present satisfactory physical properties. The steel slag slows down the hydration of the blended cements, due to the morphology of contained C 2 S and its low content in calcium silicates

  18. physico-chemical studies on polymer impregnated blending cement mortar composite

    Abdel-Rahman, H.A.

    2001-01-01

    as the increasing of the demand on a specific performance characteristics in concrete such as improved strength, low heat, sulfate resistance, improved impermeability and certain other applications. some of the industrial waste materials such as the blast-furnace slag, silica fume and fly ash were mixed with the cement clinker to produce blended cement . the use of these materials modifies the strength, pore structure and permeability of hardened cement mortar or concrete. the incorporation of blast furnace slag and silica fume in the hardened blended cement mortar or concrete is a common practice recently due to technological, economical and environmental benefits

  19. Calcium Extraction from Blast-Furnace-Slag-Based Mortars in Sulphate Bacterial Medium

    Adriana Estokova

    2018-01-01

    Full Text Available Wastewater structures, such as treatment plants or sewers can be easily affected by bio-corrosion influenced by microorganisms living in waste water. The activity of these microbes results in deterioration and can cause the reduction in structural performance of such structures. In order to improve the durability of mortar and concrete, different admixtures are being used and the best impact is observed in cement based materials combined with blast furnace slag. In this study, mortar samples with blast furnace slag were exposed to bacterial sulphate attack for 90 and 180 days. The leaching of calcium ions from the cement matrix and equivalent damaged depths of studied mortar samples were evaluated. The results showed more significant leaching of samples placed in bacterial environment, compared to the samples placed in non-bacterial environment. Similarly, the equivalent damaged depths of mortars were much higher for the bacteria-influenced samples. The slag-based cement mortars did not clearly show improved resistance in bacterial medium in terms of calcium leaching.

  20. Comparative study on strength properties of cement mortar by partial replacement of cement with ceramic powder and silica fume

    Himabindu, Ch.; Geethasri, Ch.; Hari, N.

    2018-05-01

    Cement mortar is a mixture of cement and sand. Usage of high amount of cement increases the consumption of natural resources and electric power. To overcome this problem we need to replace cement with some other material. Cement is replaced with many other materials like ceramic powder, silica fume, fly ash, granulated blast furnace slag, metakaolin etc.. In this research cement is replaced with ceramic powder and silica fume. Different combinations of ceramic powder and silica fume in cement were replaced. Cement mortar cubes of 1:3 grade were prepared. These cubes were cured under normal water for 7 days, 14days and 28 days. Compressive strength test was conducted for all mixes of cement mortar cubes.

  1. Applicability of Carbonated Electric Arc Furnace Slag to Mortar

    Yokoyama, S; Izaki, M; Arisawa, R; Hisyamudin, M N N; Murakami, K; Maegawa, A

    2012-01-01

    Authors have been studying the absorption of CO 2 in the steelmaking slag. In this study, an application of the electric arc furnace slag after the carbonation to admixture of mortar was investigated with the JIS (A6206-1997) method for ground granulated blast-furnace slag for concrete. The percent flows for the test mortar were smaller than that for the standard mortar. The percent flow of the carbonated slag whose average particle size of more than approximately 4 μm increased with an increase in the average size of the particles. Because the compressive strengths of the test mortar cured for 91 days were almost the same as those cured 28 days, the slag after the carbonation was thought not to have self-hardening property for a medium and long term. The compressive strength for the test mortar was almost unchanged within a range of approximately 2 to 7 μm of the average particle size, and it in this range was highest. The activity indexes for the test mortar prepared with the slag after the carbonation ranged from approximately 40 to 60%.

  2. Mechanical characterization of sisal reinforced cement mortar

    R. Fujiyama; F. Darwish; M.V. Pereira

    2014-01-01

    This work aims at evaluating the mechanical behavior of sisal fiber reinforced cement mortar. The composite material was produced from a mixture of sand, cement, and water. Sisal fibers were added to the mixture in different lengths. Mechanical characterization of both the composite and the plain mortar was carried out using three point bend, compression, and impact tests. Specimens containing notches of different root radii were loaded in three point bending in an effort to determine the eff...

  3. Chloride ingress in cement paste and mortar

    Jensen, Ole Mejlhede; Hansen, Per Freiesleben; Coats, Alison M.

    1999-01-01

    In this paper chloride ingress in cement paste and mortar is followed by electron probe microanalysis. The influence of several paste and exposure parameters on chloride ingress are examined (e.g., water-cement ratio, silica fume addition, exposure time, and temperature), The measurements...

  4. Mechanical characterization of sisal reinforced cement mortar

    R. Fujiyama

    2014-01-01

    Full Text Available This work aims at evaluating the mechanical behavior of sisal fiber reinforced cement mortar. The composite material was produced from a mixture of sand, cement, and water. Sisal fibers were added to the mixture in different lengths. Mechanical characterization of both the composite and the plain mortar was carried out using three point bend, compression, and impact tests. Specimens containing notches of different root radii were loaded in three point bending in an effort to determine the effect of the fibers on the fracture toughness of the material. The results obtained indicate that, while fiber reinforcement leads to a decrease in compressive strength, J-integral calculations at maximum load for the different notch root radii have indicated, particularly for the case of long fibers, a significant superiority of the reinforced material in comparison with the plain cement mortar, in consistence with the impact test data.

  5. R7T7 glass alteration in the presence of mortar: effect of the cement grade

    Andriambololona, Z.; Godon, N.; Vernaz, E.

    1991-01-01

    R7T7 glass alteration was investigated in the presence of four mortars prepared from four different cement grades: 'CPA' Portland cement (mortar M1), CPA with pozzolana additive (M2), CPA with amorphous silica additive (M3) and 'CLK' blast furnace slag cement (M4). Glass specimens were also altered in Volvic mineral water and in a cement effluent. Glass corrosion in the cement media was greater than in Volvic water, but well below what could be expected from the high pH (approx 12.5). The relatively low alteration was probably related to the protective action of the calcium-enriched gel layer that formed at the glass surface. The glass corrosion rate was 2 to 3 times lower with cement containing pozzolana or silica gel additives or with CLK cement than with CPA cement alone. 8 refs., 8 figs

  6. Carbon fibre-reinforced, alkali-activated slag mortars

    Garcés, P.

    2007-12-01

    Full Text Available The paper describes the effect of carbon fibre on alkaliactivated slag mortar (AAS mechanical strength, volume stability and reinforcing steel corrosion, compared to its effect on the same properties in Portland cement (PC properties. Mechanical strength and volume stability tests were performed as set out in the respective Spanish UNE standards. The corrosion rate of steel embedded in the specimens studied was determined from polarization resistance analysis. One of the findings of the study performed was that carbon fibre failed to improve AAS or CP mortar strength. As far as volume stability is concerned, the inclusion of carbon fibres in AAS with a liquid/solid ratio of 0.5 reduced drying shrinkage by about 50%. The effect of carbon fibre on PC mortars differed from its effect on AAS mortars. Studies showed that in the presence of carbonation, steel corrosion reached higher levels in carbon-fibre reinforced AAS mortars; the inclusion of 1% carbon fibre improved corrosion resistance perceptibly in these same mortars, however, when exposed to chloride attack.Se ha estudiado el efecto de la incorporación de fibras de carbón en el comportamiento mecánico, estabilidad de volumen y nivel de corrosión de la armadura en morteros de escorias activadas alcalinamente (AAS. Se evalúa la influencia de las fibras de carbón en el comportamiento de morteros alcalinos en comparación con el efecto que producen en morteros de Portland (CP. Los ensayos mecánicos y de estabilidad de volumen se han realizado según lo establecido en la norma UNE que los regula. Se ha utilizado la técnica de la Resistencia a la Polarización para determinar la velocidad de corrosión del acero embebido en las muestras estudiadas. Como consecuencia del estudio realizado, se ha podido concluir que la adición de fibras de carbón a morteros de AAS y CP no mejora las características resistentes de los mismos. En relación con la estabilidad de volumen, la incorporación de

  7. Alkali-activated blast furnace slag-zeolite cements and concretes

    Rakhimov, R.; Rakhimova, N.

    2012-01-01

    The aim of this work has been the study of alkali-activated slag-zeolite cements and concretes based on them. Various compositions have been tested and some characteristics such as the compressive strength have been measured versus zeolite additions. A table lists the specific surface area and particle size distributions of different cements. The conclusions of the study are the following. First, alkali-activated slag cements and concretes based on them are effective for immobilization of radioactive wastes and the production of building structures, designed for high radiation load. Secondly, zeolite-containing mineral additions are able to increase the immobilization capacity and radiation resistance of alkali-activated blast furnace slag cements and concretes. Thirdly, the efficiency of different zeolite-containing additions - 10% to increase alkali-activated blast furnace slag-zeolite cement strength was established. It is with alkaline components of water-glass, sodium carbonate, sodium sulphate. Fourth, the effective way of introducing zeolite additions in alkali-activated blast furnace slag-zeolite cement is inter-grinding of the slag and addition. Increase in strength of alkali-activated blast furnace slag-zeolite cement stone is 40% higher than that of the stone of a mixture of separately milled components. Fifth, Alkali-activated blast furnace slag-zeolite cements with zeolite-containing additions with a compressive strength of 10.1 to 140 MPa; alkali-activated blast furnace slag-zeolite cements mortars with compressive strength from 35.2 to 97.7 MPa; alkali-activated blast furnace slag-zeolite cements concretes with compressive strength up to 84.5 MPa and frost resistant up to 800 cycles were obtained

  8. The Interfacial Transition Zone in Alkali-Activated Slag Mortars

    Rackel eSan Nicolas

    2015-12-01

    Full Text Available The interfacial transition zone (ITZ is known to strongly influence the mechanical and transport properties of mortars and concretes. This paper studies the ITZ between siliceous (quartz aggregates and alkali activated slag binders in the context of mortar specimens. Backscattered electron images (BSE generated in an environmental scanning electron microscope (ESEM are used to identify unreacted binder components, reaction products and porosity in the zone surrounding aggregate particles, by composition and density contrast. X-ray mapping is used to exclude the regions corresponding to the aggregates from the BSE image of the ITZ, thus enabling analysis of only the binder phases, which are segmented into binary images by grey level discrimination. A distinct yet dense ITZ region is present in the alkali-activated slag mortars, containing a reduced content of unreacted slag particles compared to the bulk binder. The elemental analysis of this region shows that it contains a (C,N-A-S-H gel which seems to have a higher content of Na (potentially deposited through desiccation of the pore solution and a lower content of Ca than the bulk inner and outer products forming in the main binding region. These differences are potentially important in terms of long-term concrete performance, as the absence of a highly porous interfacial transition zone region is expected to provide a positive influence on the mechanical and transport properties of alkali-activated slag concretes.

  9. Studies on diffusion of 137Cs in cement mortar

    Takebe, Shinichi; Shimooka, Kenji; Wadachi, Yoshiki; Kuramoto, Yuzuru.

    1989-12-01

    Penetration experiment of 137 Cs into the impermeable cement mortar which has been treated by the impermeable reagent (XYPEX reagent) was carried out in order to advance the performance of engineered barrier for Low Level Radioactive Waste. The result showed that the radioactive concentration at deeper region in the impermeable cement mortar specimen was decreased about 1 order of magnitude below that in the untreated specimen. Diffusion coefficient calculated from the radioactive concentration of 137 Cs in the cement mortar specimen was 9.1 x 10 -5 cm 2 /day for untreated cement mortar specimen and 4.0 x 10 -5 cm 2 /day for the impermeable cement mortar specimen, respectively. Treatment of cement mortar by the impermeable reagent was found to be effective to reduce the value of appearent diffusion coefficient for 137 Cs in the cement mortar. (author)

  10. Compressive and flexural strength of cement mortar stabilized with ...

    Mortar is a material with wide range of applications in the construction industry. However, plain mortar matrices are usually brittle and often cracks and fails more suddenly than reinforced mortars. In this study, the compressive and flexural strengths of cement mortar stabilized with Raffia Palm Fruit Peel (RPFP) as fibre were ...

  11. The use of additives for reducing hydrogen yield in mortar containing slag and chloride salts

    Lewis, M.A.; Warren, D.W.

    1989-01-01

    Cementitious waste forms are being considered for immobilizing nuclear waste before disposal. In earlier work, it was found that irradiation of a mortar formulation consisting of slag, portland cement, fly ash, water, and up to 10 wt% KCl endash LiCl salt resulted in the generation of hydrogen. Yields were relatively high and the rates of generation were constant for the irradiation period investigated. The addition of small amounts of oxygen-rich electron scavengers to the mortar was investigated as a means for reducing hydrogen yields. The addition of NaNO 3 reduced the hydrogen yield; changed the radiolytic products from hydrogen to a mixture of hydrogen, nitrogen, and N 2 O; and reduced the pressurization rate after exposure to 400 Mrads. The addition of NaIO 4 and KMnO 4 reduced hydrogen yields slightly while the addition of Ag 2 O increased the yield. Moreover, the addition of FeS to a non-slag mortar changed the radiolysis mechanism but the addition of FeO did not. The results of these experiments provided an insight into the nature of the radiolytic reactions occurring in the mortar formulations and indicated that the radiolytic generation of gases might be controlled with the proper choice of additive. 14 refs., 3 figs., 2 tabs

  12. Composite cements containing natural pozzolan and granulated blast furnace slag

    Irassar, E. F.

    2006-09-01

    Full Text Available For reasons of market demand and Portland cement production,the manufacture of cements with two or more separately ground additions to produce customized cements is becoming common practice.When pozzolan or slag content in this type of cements is high, however, the initial strength of the resulting product may be adversely impacted. This problem can be minimized by activating one or both of the replacement materials. The present study analyzes the effect of Portland cement additions such as physically activated natural pozzolan(up to 20% and/or granulated blast furnace slag (up to 35% on mortar flexural and compressive strength. The results show that higher strength is attained in ternary than binary cements. Initially (2 and 7 days, the highest compressive strengths are reached by mortars with up to 13% natural pozzolan and 5% slag, whereas at later ages mortars with larger proportions of additions are found to perform best.Debido a las exigencias del mercado y de la producción de cemento Portland, es cada vez más frecuente la elaboración de cementos con dos o más adiciones a partir de la molienda separada de sus constituyentes, dando origen a la formulación de los cementos a medida.Cuando el contenido de adiciones es alto, la utilización de puzolana y escoria en este tipo de cementos presenta la peculiaridad de disminuir la resistencia inicial del cemento resultante. Sin embargo, si algunas o ambas adiciones se activan, este problema puede minimizarse. En este trabajo se analiza la influencia de la incorporación al cemento Portland de puzolana natural (hasta 20% activada físicamente y/o escoria granulada de alto horno (hasta 35% sobre la resistencia a flexión y a compresión de morteros. Los resultados indican que los cementos ternarios presentan un mejor comportamiento resistente que los cementos binarios. Las máximas resistencias a compresión en las primeras edades (2 y 7 díasse alcanzan con hasta 13% de puzolana natural y 5% de

  13. ALKALI-ACTIVATED CEMENT MORTARS CONTAINING RECYCLED CLAY-BASED CONSTRUCTION AND DEMOLITION WASTE

    F. Puertas

    2015-09-01

    Full Text Available The use of clay-based waste as an aggregate for concrete production is an amply studied procedure. Nonetheless, research on the use of this recycled aggregate to prepare alkaline cement mortars and concretes has yet to be forthcoming. The present study aimed to determine: the behaviour of this waste as a pozzolan in OPC systems, the mechanical strength in OPC, alkali-activated slag (AAS and fly ash (AAFA mortars and the effect of partial replacement of the slag and ash themselves with ground fractions of the waste. The pozzolanic behaviour of clay-based waste was confirmed. Replacing up to 20 % of siliceous aggregate with waste aggregate in OPC mortars induced a decline in 7 day strength (around 23 wt. %. The behaviour of waste aggregate in AAMs mortars, in turn, was observed to depend on the nature of the aluminosilicate and the replacement ratio used. When 20 % of siliceous aggregate was replaced by waste aggregate in AAS mortars, the 7 day strength values remained the same (40 MPa. In AAFA mortars, waste was found to effectively replace both the fly ash and the aggregate. The highest strength for AAFA mortars was observed when they were prepared with both a 50 % replacement ratio for the ash and a 20 % ratio for the aggregate.

  14. Drying shrinkage of mortars with limestone filler and blast-furnace slag

    Carrasco, M. F.

    2003-12-01

    Full Text Available During the 1990's the use of cements made with port land clinker and two mineral admixtures, called ternary or blended cements, has grown considerably. Nowadays, cements containing several combinations of fly ash and silica fume, blast-furnace slag and silica fume or blast-furnace slag and limestone filler are commonly used. There are numerous works on the influence of blended cements on the fresh state and mechanical properties of mortar and concrete, but the their deformations due to drying shrinkage are not so well described. Analysis of drying shrinkage is relevant because this property influences the possibility of cracking occurrence and, hence, the deterioration of mechanical and durable properties of concrete structures. This paper evaluates the influence on the drying shrinkage of mortars of variable contents of limestone filler and/or blast-furnace slag in Portland cement. Additionally, flexion strength and non evaporable water content were evaluated. Test results show that the inclusion of these mineral admixtures, Joint or separately, increments drying shrinkage of mortars at early ages. Despite this fact, mortars made with limestone filler cement are less susceptible to cracking than mortars made with cements incorporating blast-furnace slag or both admixtures.

    Durante los años 90 el uso de cementos fabricados con clínker Portland y dos adiciones suplementarias (cementos ternarios o compuestos se ha incrementado en forma considerable. En la práctica, es cada vez más común el empleo de estos cementos conteniendo combinaciones de ceniza volante y humo de sílice, escoria y humo de sílice o escoria y filler calcáreo. En la actualidad existen numerosos estudios sobre la influencia de los cementos compuestos en las características en estado fresco y las propiedades mecánicas de morteros y hormigones, pero las deformaciones que estos materiales sufren debido a la retracción por secado no son tan conocidas. El análisis de

  15. Cement/slag chemistry studies

    Glasser, F.P.; Macphee, D.; Atkins, M.; Beckley, N.; Carson, S.O.; Wilding, C.R.; McHugh, G.

    1988-01-01

    The performance of cement-based matrices intended for radwaste immobilization is assessed. The long-term performance of the matrix is characterized by thermodynamic evaluation of experimental data. The results are presented in a general form, amenable to a range of specific formulations. The interaction of specific radwaste components with cements has been studied, using Iodine as an example. It occurs as both I - and IO 3 - species, but these differ sharply in sorption characteristics. The effect of ionizing radiation of the pH and E h of cement matrices is reported. (author)

  16. Characterization and modeling of major constituent equilibrium chemistry of a blended cement mortar

    Arnold, J.; Kosson, D. S.; Brown, K. G.; Garrabrants, A. C.; Meeussen, J. C. L.; Van Der Sloot, H. A.

    2013-01-01

    Cementitious materials containing ground granulated iron blast furnace slag and coal combustion fly ash as admixtures are being used extensively for nuclear waste containment applications. Whereas the solid phases of ordinary Portland cement (OPC) have been studied in great detail, the chemistry of cement, fly ash and slag blends has received relatively less study. Given that OPC is generally more reactive than slag and fly ash, the mineralogy of OPC provides a logical starting point for describing the major constituent chemistry of blended cement mortars. To this end, a blended cement mortar containing Portland cement, granulated blast furnace slag, fly ash and quartz sand was modeled using a set of solid phases known to form in hydrated OPC with the geochemical speciation solver LeachXS/ORCHESTRA. Comparison of modeling results to the experimentally determined pH-dependent batch leaching concentrations (USEPA Method 1313) indicates that major constituent concentrations are described reasonably well with the Portland cement mineral set; however, modeled and measured aluminum concentrations differ greatly. Scanning electron microscopic analysis of the mortar reveals the presence of Al-rich phyllosilicate minerals heretofore unreported in similar cementitious blends: kaolinite and potassic phyllosilicates similar in composition to illite and muscovite. Whereas the potassic phyllosilicates are present in the quartz sand aggregate, the formation of kaolinite appears to be authigenic. The inclusion of kaolinite in speciation modeling provides a substantially improved description of the release of Al and therefore, suggests that the behavior of phyllosilicate phases may be important for predicting long-term physico-chemical behavior of such systems. (authors)

  17. Effects of Environment in the Microstructure and Properties of Sustainable Mortars with Fly Ash and Slag after a 5-Year Exposure Period

    José Marcos Ortega

    2018-03-01

    Full Text Available Nowadays, getting a more environmentally sustainable cement production is one of the main goals of the cement industry. In this regard, the use of active additions, like fly ash and ground granulated blast-furnace slag, has become very popular. The behaviour, in the short-term, of cement-based materials with those additions is well-known when their hardening is produced under optimum conditions. However, real structures are exposed to different environments during long periods, which could affect the development of microstructures and the service properties of cementitious materials. The objective of this work is to analyse the effects in the long-term (up to 5 years approximately produced by the exposure to different non-optimum laboratory conditions in the microstructure, mechanical and durability properties of mortars made with slag and fly ash commercial cements. Their performance was compared to that observed for ordinary Portland cement (OPC mortars. The microstructure has been analysed using mercury intrusion porosimetry. The effective porosity, the capillary suction coefficient, the chloride migration coefficient and mechanical strengths were analysed too. According to the results, mortars prepared using slag and fly ash sustainable commercial cements, exposed to non-optimum conditions, show a good performance after 5-years hardening period, similar or even better than OPC mortars.

  18. Rheological study of self-compacting mortars based on ternary cements

    Elhadja Dada

    2018-01-01

    Full Text Available Self-compacting concrete (SCC is able to provide the ability to be easily implemented without vibration and to achieve spectacular structures, by its high fluidity and its rheological stability. By against its formulation requires a large volume of cement, which is necessary to allow its flow. The current environmental considerations lead to reduce the production of clinker however, it is essential to use cementitious additions to replace cement, because of their high availability and their moderate price. Furthermore, their use contributes in a simple and economical way to solve the problems related to the environment. The objective of our work is to study the effects of the incorporation of mineral additions such as: blast furnace slag of El-Hadjar (BFS, and marble powder (MP on the rheological parameters of selfcompacting mortars developed in different combinations in ternary system with a substitution rate ranging from 20% to 60%. According to this study, it been found that the substitution of cement by blast furnace slag and marble powder has negatively affected the rheological behavior of the mixtures. In addition, a considerable decrease in the rheological parameters has been achieved with a substitution rate of 20% of slag and 30% of marble powder. As well as an improvement of workability has been proven to self-compacting mortars and this is due to the increase of ternary cement replacement rate by marble powder from 20% to 30%.

  19. STOCHASTIC MODELING OF COMPRESSIVE STRENGTH OF PHOSPHORUS SLAG CONTENT CEMENT

    Ali Allahverdi

    2016-07-01

    Full Text Available One of the common methods for quick determination of compressive strength as one of the most important properties for assessment of cement quality is to apply various modeling approaches. This study is aimed at finding a model for estimating the compressive strength of phosphorus slag content cements. For this purpose, the compressive strengths of chemically activated high phosphorus slag content cement prepared from phosphorus slag (80 wt.%, Portland cement (14 wt.% and a compound chemical activator containing sodium sulfate and anhydrite (6 wt.% were measured at various Blaine finenesses and curing times. Based on the obtained results, a primary stochastic model in terms of curing time and Blaine fineness has been developed. Then, another different dataset was used to incorporate composition variable including weight fractions of phosphorus slag, cement, and activator in the model. This model can be effectively used to predict the compressive strength of phosphorus slag content cements at various Blaine finenesses, curing times, and compositions.

  20. Preparing hydraulic cement from oil-shale slag

    1921-11-19

    A process for the preparation of hydraulic cementing material from oil shale or oil-shale slag according to Patent 411,584 is characterized by the fact that the oil-shale slag is added to burnt marl, blast-furnace slag, and the like, whereupon the mixture is milled to dust in the known way.

  1. Alkali-slag cements for the immobilization of radioactive wastes

    Shi, C.; Day, R.L.

    1996-01-01

    Alkali-slag cements consist of glassy slag and an alkaline activator and can show both higher early and later strengths than Type III Portland cement, if a proper alkaline activator is used. An examination of microstructure of hardened alkali-slag cement pastes with the help of XRD and SEM with EDAX shows that the main hydration product is C-S-H (B) with low C/S ratio and no crystalline substances exist such as Ca(OH) 2 , Al (OH) 3 and sulphoaluminates. Mercury intrusion tests indicate that hardened alkali-slag cement pastes have a lower porosity than ordinary Portland cement, and contain mainly gel pores. The fine pore structure of hardened alkali-slag cement pastes will restrict the ingress of deleterious substances and the leaching of harmful species such as radionuclides. The leachability of Cs + from hardened alkali-slag cement pastes is only half of that from hardened Portland cement. From all these aspects, it is concluded that alkali-slag cements are a better solidification matrix than Portland cement for radioactive wastes

  2. Properties of mortars made by uncalcined FGD gypsum-fly ash-ground granulated blast furnace slag composite binder

    Zhong Shiyun; Ni Kun; Li Jinmei

    2012-01-01

    Highlights: ► The mortar with uncalcined FGD gypsum has suitable workability. ► The strength of mortar with uncalcined FGD gypsum is higher than that of mortar without uncalcined FGD gypsum. ► The dry shrinkage of mortar with uncalcined FGD gypsum is lower than that of mortar without uncalcined FGD gypsum. ► The leaching of sulfate ion of mortar is studied. - Abstract: A series of novel mortars were developed from composite binder of uncalcined FGD gypsum, fly ash (FA) and ground granulated blast furnace slag (GGBFS) for the good utilization of flue gas desulphurization (FGD) gypsum. At a fixed ratio (20%) of GGBFS to the composite binder, keeping consistency of the mortar between 9.5 and 10.0 cm, the properties of the composite mortar were studied. The results show that higher water/binder (W/B) is required to keep the consistency when increasing the percentage of FGD gypsum. No obvious influences of the W/B and content of FGD gypsum on the bleeding of paste were observed which keeps lower than 2% under all experimental conditions tried. The highest compressive and flexural strengths (ratio is 20% FGD gypsum, 20% GGBFS and 60% FA) are 22.6 and 4.3 MPa at 28 days, respectively. Scanning electron microscopy (SEM) and X-ray diffraction (XRD) results indicate that massive ettringite crystals and C–S–H gels exist in the hydration products. At 90 days the mortars with FGD gypsum is dramatically smaller drying shrinkage (563–938 micro strain) than that without FGD gypsum (about 2250 micro strain). The release of the SO 4 2- from the mortar was analyzed, indicating that the dissolution of sulfate increases with FGD gypsum. The concentration of SO 4 2- releasing from the mortar with 10% FGD gypsum is almost equal to that obtained from the mortar without FGD gypsum. The release of SO 4 2- from the mortar with 20% FGD gypsum is 9200 mg·m −2 , which is lower than that from the mortar with 95% cement clinker and 5% FGD gypsum.

  3. Thermodynamic modelling of alkali-activated slag cements

    Myers, Rupert J.; Lothenbach, Barbara; Bernal, Susan A.; Provis, John L.

    2015-01-01

    Highlights: • A thermodynamic modelling analysis of alkali-activated slag cements is presented. • Thermodynamic database describes zeolites, alkali carbonates, C–(N–)A–S–H gel. • Updated thermodynamic model for Mg–Al layered double hydroxides. • Description of phase assemblages in Na 2 SiO 3 - and Na 2 CO 3 -activated slag cements. • Phase diagrams for NaOH-activated and Na 2 SiO 3 -activated slag cements are simulated. - Abstract: This paper presents a thermodynamic modelling analysis of alkali-activated slag-based cements, which are high performance and potentially low-CO 2 binders relative to Portland cement. The thermodynamic database used here contains a calcium (alkali) aluminosilicate hydrate ideal solid solution model (CNASH-ss), alkali carbonate and zeolite phases, and an ideal solid solution model for a hydrotalcite-like Mg–Al layered double hydroxide phase. Simulated phase diagrams for NaOH- and Na 2 SiO 3 -activated slag-based cements demonstrate the high stability of zeolites and other solid phases in these materials. Thermodynamic modelling provides a good description of the chemical compositions and types of phases formed in Na 2 SiO 3 -activated slag cements over the most relevant bulk chemical composition range for these cements, and the simulated volumetric properties of the cement paste are consistent with previously measured and estimated values. Experimentally determined and simulated solid phase assemblages for Na 2 CO 3 -activated slag cements were also found to be in good agreement. These results can be used to design the chemistry of alkali-activated slag-based cements, to further promote the uptake of this technology and valorisation of metallurgical slags

  4. Properties of mortars made by uncalcined FGD gypsum-fly ash-ground granulated blast furnace slag composite binder.

    Zhong, Shiyun; Ni, Kun; Li, Jinmei

    2012-07-01

    A series of novel mortars were developed from composite binder of uncalcined FGD gypsum, fly ash (FA) and ground granulated blast furnace slag (GGBFS) for the good utilization of flue gas desulphurization (FGD) gypsum. At a fixed ratio (20%) of GGBFS to the composite binder, keeping consistency of the mortar between 9.5 and 10.0 cm, the properties of the composite mortar were studied. The results show that higher water/binder (W/B) is required to keep the consistency when increasing the percentage of FGD gypsum. No obvious influences of the W/B and content of FGD gypsum on the bleeding of paste were observed which keeps lower than 2% under all experimental conditions tried. The highest compressive and flexural strengths (ratio is 20% FGD gypsum, 20% GGBFS and 60% FA) are 22.6 and 4.3 MPa at 28 days, respectively. Scanning electron microscopy (SEM) and X-ray diffraction (XRD) results indicate that massive ettringite crystals and C-S-H gels exist in the hydration products. At 90 days the mortars with FGD gypsum is dramatically smaller drying shrinkage (563-938 micro strain) than that without FGD gypsum (about 2250 micro strain). The release of the SO(4)(2-) from the mortar was analyzed, indicating that the dissolution of sulfate increases with FGD gypsum. The concentration of SO(4)(2-) releasing from the mortar with 10% FGD gypsum is almost equal to that obtained from the mortar without FGD gypsum. The release of SO(4)(2-) from the mortar with 20% FGD gypsum is 9200 mg·m(-2), which is lower than that from the mortar with 95% cement clinker and 5% FGD gypsum. Copyright © 2012 Elsevier Ltd. All rights reserved.

  5. Utilization of flotation wastes of copper slag as raw material in cement production

    Alp, I.; Deveci, H.; Suenguen, H.

    2008-01-01

    Copper slag wastes, even if treated via processes such as flotation for metal recovery, still contain heavy metals with hazardous properties posing environmental risks for disposal. This study reports the potential use of flotation waste of a copper slag (FWCS) as iron source in the production of Portland cement clinker. The FWCS appears a suitable raw material as iron source containing >59% Fe 2 O 3 mainly in the form of fayalite (Fe 2 SiO 4 ) and magnetite (Fe 3 O 4 ). The clinker products obtained using the FWCS from the industrial scale trial operations over a 4-month period were characterised for the conformity of its chemical composition and the physico-mechanical performance of the resultant cement products was evaluated. The data collected for the clinker products produced using an iron ore, which is currently used as the cement raw material were also included for comparison. The results have shown that the chemical compositions of all the clinker products including those of FWCS are typical of a Portland cement clinker. The mechanical performance of the standard mortars prepared from the FWCS clinkers were found to be similar to those from the iron ore clinkers with the desired specifications for the industrial cements e.g. CEM I type cements. Furthermore, the leachability tests (TCLP and SPLP) have revealed that the mortar samples obtained from the FWCS clinkers present no environmental problems while the FWCS could act as the potential source of heavy metal contamination. These findings suggest that flotation wastes of copper slag (FWCS) can be readily utilised as cement raw material due to its availability in large quantities at low cost with the further significant benefits for waste management/environmental practices of the FWCS and the reduced production and processing costs for cement raw materials

  6. Utilization of flotation wastes of copper slag as raw material in cement production.

    Alp, I; Deveci, H; Süngün, H

    2008-11-30

    Copper slag wastes, even if treated via processes such as flotation for metal recovery, still contain heavy metals with hazardous properties posing environmental risks for disposal. This study reports the potential use of flotation waste of a copper slag (FWCS) as iron source in the production of Portland cement clinker. The FWCS appears a suitable raw material as iron source containing >59% Fe(2)O(3) mainly in the form of fayalite (Fe(2)SiO(4)) and magnetite (Fe(3)O(4)). The clinker products obtained using the FWCS from the industrial scale trial operations over a 4-month period were characterised for the conformity of its chemical composition and the physico-mechanical performance of the resultant cement products was evaluated. The data collected for the clinker products produced using an iron ore, which is currently used as the cement raw material were also included for comparison. The results have shown that the chemical compositions of all the clinker products including those of FWCS are typical of a Portland cement clinker. The mechanical performance of the standard mortars prepared from the FWCS clinkers were found to be similar to those from the iron ore clinkers with the desired specifications for the industrial cements e.g. CEM I type cements. Furthermore, the leachability tests (TCLP and SPLP) have revealed that the mortar samples obtained from the FWCS clinkers present no environmental problems while the FWCS could act as the potential source of heavy metal contamination. These findings suggest that flotation wastes of copper slag (FWCS) can be readily utilised as cement raw material due to its availability in large quantities at low cost with the further significant benefits for waste management/environmental practices of the FWCS and the reduced production and processing costs for cement raw materials.

  7. Alkali-activated slag mortars reinforced with ar glassfibre. Performance and properties

    Amat, T.

    2006-09-01

    Full Text Available In light of the practical problem posed by the high drying shrinkage rate exhibited by alkali-activated slag (AAS,due to these materials exhibited a high drying shrinkage the present study analyzes the behaviour of alkali-activated slag mortars reinforced with alkali-resistant (AR glass fiber especially designed to reduce drying shrink aging cementitious systems. To this end, both alkali-activated slag and reference Portland cement mortars were prepared, with and without AR fiber (in dosages ranging from 0 to 1.1% by weight of the binder. These mortars were subjected to the following tests: drying shrinkage,mechanical strength after 2, 7 and 28 days, toughness,and high temperature. The microstructure of the materials was also studied by SEM/EDX techniques. At a percentage of 0.22%, AR fiber was found to induce a significant reduction (over 20% in drying shrinkage, without detracting from the fine resistance strength, of alkali activated slag mortar. Moreover, plain activated slag mortars recovered 20% of their initial mechanical strength after exposure to high temperatures, and ins specimens reinforced with glass fiber at a rate of 0.22%,recovery climbed to 50%.El principal problema tecnológico de los cementos de escoria activada alcalinamente (AAS es su elevada retracción al secado. Por ello, en el presente trabajo se estudia el comportamiento de morteros de escoria activada alcalinamente reforzados con fibras de vidrio alcali-resistentes (AR, especialmente diseñadas para reducir la retracción al secado en sistema cementantes. Para ello se prepararon morteros de escoria activada alcalinamente y de cemento Portland como material de referencia. El porcentaje de fibra AR en los morteros varió entre 0-1,1% en peso de ligante. Los morteros preparados fueron sometidos a los siguientes ensayos:retracción al secado, resistencias mecánicas a 2, 7 y 28 días,ensayos de tenacidad, resistencia al impacto y comportamiento resistente frente a altas

  8. Elementary characterization of samples of Portland cement, natural gypsum and phosphogypsum mortars from Brazil

    Narloch, Danielle Cristine; Paschuk, Sergei Anatolyevich; Corrêa, Janine Nicolosi; Torres, Catarina Alzira Peddis; Mazer, Wellington; Macioski, Gustavo [Universidade Tecnologica Federal do Parana (UTFPR), PR (Brazil); Lara, Alessandro [Universidade de Sao Paulo (USP), SP (Brazil). Departamento de Fisica; Casali, Juliana Machado, E-mail: janine_nicolosi@hotmail.com, E-mail: alellara@hotmail.com, E-mail: jucasali@gmail.com [Instituto Federal de Santa Catarina (IFSC), Florianópolis, SC (Brazil)

    2017-07-01

    Portland cement, the basic ingredient of concrete and is manufactured by crushing, milling and proportioning limestone, sand, clay, iron ore and secondary materials such as shells, chalk or marl combined with shale slate or blast furnace slag, fly ash, gypsum, phosphogypsum, and some others. Evaluating the physical and mineralogical characteristics of the cement and its chemical composition is essential to establish the quality of the product. Therefore, the objective of this work was to characterize and quantify the most common chemical elements in the samples of Brazilian Portland cement, natural gypsum, and phosphogypsum mortars by means of X-ray dispersive energy spectroscopy (EDXRF), as well as to evaluate the strength of these mortars. For analysis of the compressive strength, initially prepared samples were submitted to a destructive mechanical test. Subsequently samples were milled and compacted to form thin tablets, which were submitted to the EDXRF analysis. The qualitative and quantitative analyzes showed that for phosphogypsum mortar the largest mass fractions were found of 49.8±2.5% (Si), 24.66±0.96% (S) and 22.10±0.42% (Ca). For gypsum mortar those values were found of 43.41±0.45% (Ca), 33.8 ± 0.8% (S) and 18.9±1.2% (Si), respectively; and for Portland cement mortar, the predominant elements in those samples have the mass fractions of 64.20±0.52% (Ca) and 27.3±1.5% (Si). The results showed that obtained values of mass fraction of the elements Si, S, K, Ca, Ti, Fe are in rather good agreement with quantities indicated for manufacture. Besides, gypsum and phosphogypsum presented almost the same composition and compressive strength. (author)

  9. Elementary characterization of samples of Portland cement, natural gypsum and phosphogypsum mortars from Brazil

    Narloch, Danielle Cristine; Paschuk, Sergei Anatolyevich; Corrêa, Janine Nicolosi; Torres, Catarina Alzira Peddis; Mazer, Wellington; Macioski, Gustavo; Lara, Alessandro

    2017-01-01

    Portland cement, the basic ingredient of concrete and is manufactured by crushing, milling and proportioning limestone, sand, clay, iron ore and secondary materials such as shells, chalk or marl combined with shale slate or blast furnace slag, fly ash, gypsum, phosphogypsum, and some others. Evaluating the physical and mineralogical characteristics of the cement and its chemical composition is essential to establish the quality of the product. Therefore, the objective of this work was to characterize and quantify the most common chemical elements in the samples of Brazilian Portland cement, natural gypsum, and phosphogypsum mortars by means of X-ray dispersive energy spectroscopy (EDXRF), as well as to evaluate the strength of these mortars. For analysis of the compressive strength, initially prepared samples were submitted to a destructive mechanical test. Subsequently samples were milled and compacted to form thin tablets, which were submitted to the EDXRF analysis. The qualitative and quantitative analyzes showed that for phosphogypsum mortar the largest mass fractions were found of 49.8±2.5% (Si), 24.66±0.96% (S) and 22.10±0.42% (Ca). For gypsum mortar those values were found of 43.41±0.45% (Ca), 33.8 ± 0.8% (S) and 18.9±1.2% (Si), respectively; and for Portland cement mortar, the predominant elements in those samples have the mass fractions of 64.20±0.52% (Ca) and 27.3±1.5% (Si). The results showed that obtained values of mass fraction of the elements Si, S, K, Ca, Ti, Fe are in rather good agreement with quantities indicated for manufacture. Besides, gypsum and phosphogypsum presented almost the same composition and compressive strength. (author)

  10. The effect of blast furnace slag on the microstructure of the cement paste/steel interface

    Onabolu, O.A.; Pratt, P.L.

    1988-01-01

    The microstructures of steel reinforced ordinary Portland cement mortar samples, and those containing 40% and 70% slag as cement replacement, have been studied by electron optical techniques, after exposure to stagnant sea-water at 23 0 C for 320 days. Fracture surfaces along the interface with steel were examined using secondary electron imaging in the SEM. This revealed differences between the OPC and slag specimens as regards the morphology of the phases and the amounts of calcium hydroxide present. The microstructure at the interface with steel was studied by means of back scattered electron imaging combined with quantitative image analysis. Chloride concentrations at sections around the interface were determined by means of an EDXA facility linked to the SEM. Even after 320 days immersion in sea-water, there was some calcium hydroxide present in the interfacial zone

  11. Use of red mud as addition for portland cement mortars

    Ribeiro, D.V.; Morelli, M.R.

    2011-01-01

    The aim of the present research work was to investigate the possibility of adding red mud, an alkaline leaching waste that is obtained from bauxite during the Bayer process for alumina production, in the raw meal of Portland cement mortars. The red mud is classified as dangerous, according to NBR 10004/2004, and world while generation reached over 117 million tons/year. This huge production requires high consuming products to be used as incorporation matrix and we studied the influence of red mud addition on the characteristics of cement mortars and concrete. In this paper the properties of Portland cement mortars incorporating high amounts of red mud was evaluated: pH variation, fresh (setting time, workability or normal consistency and water retention), and hardened state (mechanical strength, capillary water absorption, density and apparent porosity). Results seem promising for red mud additions up to 20 wt%. (author)

  12. The influence of chemical composition and fineness on the performance of alkali activated cements obtained from blast furnace slags

    Langaro, Eloise Aparecida; Matoski, Adalberto; Luz, Caroline Angulski da; Buth, Islas Stein; Moraes, Maryah Costa de; Pereira Filho, Jose Ilo

    2017-01-01

    New binders are being developed for concrete in order to reduce the environmental impact mainly related to CO_2 emissions. Alkali -activated cements (CATs) are obtained from lime-aluminosilicate materials and an alkali activator and can reduce by 80% the emission of CO_2 compared to Portland Cement (PC). Papers have also shown physical and mechanical properties similar or higher than those presented by the PC, however, the activation of raw material is complex. Recent papers have also have showed a strong influence of the characteristics of raw material on the performance of CAT, however, little mentioned in the literature.. Therefore, this paper aimed to analyze the influence of characteristics of blast furnace slag (fineness and chemical composition) on the behavior of activated alkali cements. For this purpose, two slags were used, A and B, which were submitted to different milling times; and activated using 5% of NaOH. Mortars and pastes were prepared for compressive strength testing (7 and 28 days), measurements of heat of hydration and investigation of microstructure (XRD and DSC) were made. The results showed that the mortar made with slag A reached a very good mechanical performance, close to 48MPa at 28 days, and higher formation of CSH, in opposite of slag B. The probable hypothesis of this study is that the system formed in CAT made with slag A (containing more Al_2O_3) could provide CSH with a greater incorporation of Al and a lower crystallinity, increasing the mechanical strength. (author)

  13. Properties of SiMn slag as apozzolanic material in portland cement manufacture

    Frías, M.

    2005-12-01

    Full Text Available The primary purpose of this study was to evaluate the behaviour of SiMn slag as a pozzolanic material in commercial Portland cement manufacture. This necessitated exploring different scientific and technical aspects to ensure a correct valuation. The results obtained revealed that silica and calcium are the main components of SiMn slag, whose pozzolanic activity occupies an intermediate position between silica fume and fly ash; it reduces heat of hydration and mortars made with cement containing SiMn slag exhibit compressive strength values similar to the figures for standard mortar. Consequently, the use of SiMn slag as an active addition to cement is feasible, inasmuch as the resulting product meets the requirements laid down in the present legislation.

    El objetivo principal de este trabajo es evaluar el comportamiento de la escoria de SiMn como material puzolánico en la fabricación de cementos Portland comerciales. Para ello, resulta necesario investigar diferentes aspectos científicos y técnicos que conlleven a una correcta valorización de las mismas. Los resultados obtenidos en el presente trabajo han puesto de manifiesto que la escoria de SiMn presenta una naturaleza sílico-cálcica, actividad puzolúnica intermedia entre el humo de sílice y ceniza volante, reduce el calor de hidratación y los morteros con escoria de SiMn muestra alcanzan resistencias a compresión similares a las del mortero patrón. Por lo tanto, la utilización de la escoria de SiMn como adición activa al cemento es viable, cumpliendo con las exigencias recogidas en la norma vigente.

  14. Determination of the chloride diffusion coefficient in blended cement mortars

    Elfmarkova, V.; Spiesz, P.R.; Brouwers, H.J.H.; Bilek, V.; Kersner, Z.

    2014-01-01

    Literature shows that the RCM test development and experience concerns only Ordinary Portland cement. Therefore, a validation of this test method is needed for other types of binders. This study analyzes the application of RCM test for mortars prepared with different binders: Ordinary Portland

  15. The effect of pozzolans and slag on the expansion of mortars cured at elevated temperature Part II: Microstructural and microchemical investigations

    Ramlochan, T.; Thomas, M.D.A.; Hooton, R.D.

    2004-01-01

    The microstructural and microchemical development of heat-cured Portland cement mortars containing silica fume, metakaolin, blast-furnace slag, and fly ash were analysed using pore solution analysis, X-ray diffraction (XRD) and scanning electron microscopy (SEM) with energy-dispersive X-ray analysis (EDX). Incorporation of these materials into the mixture modifies the composition of the C-S-H gel, the quantities of the hydration products, and the microstructure. Ettringite was formed during moist storage in all specimens, but was not accompanied by expansion where a sufficient amount of metakaolin, blast-furnace slag, or a suitable fly ash replaced a proportion of the Portland cement; replacement with silica fume was not as effective at eliminating expansion. The different behaviour of silica fume from the other supplementary cementing materials is believed to reflect a difference in the way ettringite is formed in the presence of Al 2 O 3 -bearing mineral admixtures

  16. Development of a Zero-Cement Binder Using Slag, Fly Ash, and Rice Husk Ash with Chemical Activator

    M. R. Karim

    2015-01-01

    Full Text Available The increasing demand and consumption of cement have necessitated the use of slag, fly ash, rice husk ash (RHA, and so forth as a supplement of cement in concrete construction. The aim of the study is to develop a zero-cement binder (Z-Cem using slag, fly ash, and RHA combined with chemical activator. NaOH, Ca(OH2, and KOH were used in varying weights and molar concentrations. Z-Cem was tested for its consistency, setting time, flow, compressive strength, XRD, SEM, and FTIR. The consistency and setting time of the Z-Cem paste increase with increasing RHA content. The Z-Cem mortar requires more superplasticizer to maintain a constant flow of 110±5% compared with OPC. The compressive strength of the Z-Cem mortar is significantly influenced by the amounts, types, and molar concentration of the activators. The Z-Cem mortar achieves a compressive strength of 42–44 MPa at 28 days with 5% NaOH or at 2.5 molar concentrations. The FTIR results reveal that molecules in the Z-Cem mortar have a silica-hydrate (Si-H bond with sodium or other inorganic metals (i.e., sodium/calcium-silica-hydrate-alumina gel. Therefore, Z-Cem could be developed using the aforementioned materials with the chemical activator.

  17. Adsorption of cesium on cement mortar from aqueous solutions

    Volchek, Konstantin, E-mail: konstantin.volchek@ec.gc.ca [Emergencies Science and Technology Section, Environment Canada, 335 River Road, Ottawa, Ontario, Canada K1A 0H3 (Canada); Miah, Muhammed Yusuf [Emergencies Science and Technology Section, Environment Canada, 335 River Road, Ottawa, Ontario, Canada K1A 0H3 (Canada); Department of Applied Chemistry and Chemical Technology, Noakhali Science and Technology University (Bangladesh); Kuang, Wenxing; DeMaleki, Zack [Emergencies Science and Technology Section, Environment Canada, 335 River Road, Ottawa, Ontario, Canada K1A 0H3 (Canada); Tezel, F. Handan [Department of Chemical and Biological Engineering, University of Ottawa, 161 Louis-Pasteur, Ottawa, Ontario, Canada K1N 6N5 (Canada)

    2011-10-30

    Highlights: {yields} The adsorption of cesium on cement mortar was investigated in a range of temperatures and cesium concentrations. {yields} The pseudo-second order kinetic model produced a good fit with the experimental kinetic data. {yields} Equilibrium test results correlated well with the Freundlich isotherm adsorption model. {yields} The interaction between cesium ions and cement mortar was dominated by chemical adsorption. - Abstract: The adsorption of cesium on cement mortar from aqueous solutions was studied in series of bench-scale tests. The effects of cesium concentration, temperature and contact time on process kinetics and equilibrium were evaluated. Experiments were carried out in a range of initial cesium concentrations from 0.0103 to 10.88 mg L{sup -1} and temperatures from 278 to 313 K using coupons of cement mortar immersed in the solutions. Non-radioactive cesium chloride was used as a surrogate of the radioactive {sup 137}Cs. Solution samples were taken after set periods of time and analyzed by inductively coupled plasma mass spectroscopy. Depending on the initial cesium concentration, its equilibrium concentration in solution ranged from 0.0069 to 8.837 mg L{sup -1} while the respective surface concentration on coupons varied from 0.0395 to 22.34 {mu}g cm{sup -2}. Equilibrium test results correlated well with the Freundlich isotherm model for the entire test duration. Test results revealed that an increase in temperature resulted in an increase in adsorption rate and a decrease in equilibrium cesium surface concentration. Among several kinetic models considered, the pseudo-second order reaction model was found to be the best to describe the kinetic test results in the studied range of concentrations. The adsorption activation energy determined from Arrhenius equation was found to be approximately 55.9 kJ mol{sup -1} suggesting that chemisorption was the prevalent mechanism of interaction between cesium ions and cement mortar.

  18. Design and properties of plaster mortars manufactured with ladle furnace slag

    Rodríguez, A.; Gutiérrez-González, S.; Horgnies, M.; Calderón, V.

    2013-01-01

    Highlights: • This study analyses plaster with ladle furnace slag as a mineral aggregate. • Tests are completed by characterizing the influences of two admixtures. • Microstructure, physical and mechanical results confirm the feasibility of these materials. • These new materials are potentially useful as plaster mortars for use in masonry. - Abstract: This study deals with the properties of a series of plasters containing different proportions of ladle furnace slag used as mineral aggregate. The tests characterise the influences of two admixtures: a superfluidifier to reduce the water absorption (SikaMix®) of mortar plaster and an adhesive emulsion to improve the surface adherence (SikaLatex®). The physical and mechanical results confirm the feasibility of employing ladle furnace slag as a mineral aggregate, which induces an increase in density, in vapour permeability and in porosity. The results highlight also a decrease of adherence, durability and mechanical strength, proportionally to the amount of plaster substituted by slag. Scanning electron microscopy imaging and elemental mapping show good interaction between the various constituents. The thermal degradation of the mixtures reflects an improvement in strength resistance in relation to temperature, as further slag is incorporated. The economical study suggests that these recycled materials are cost-effectively viable and may be applied as plaster mortars for use in masonry

  19. MODIFICATION OF FOAMED CEMENT-CLAY MORTARS BY STABILIZERS

    Panfilova Marina Ivanovna

    2012-10-01

    by-product generated in the course of combustion of crossties, and reduction of the cement consumption rate. The authors have identified that ash added into the injection does not cause any deterioration of the mortar strength; rather, it assures its structural stability and prevents any leaching of heavy metals that it contains. The authors have identified that adding 20 to 26 % of flue ash into the injection reduces the mortar hardening time by 30 %, while the strength of the mortar that has 20 % of ash is almost equal to the one of the benchmark sample. However, any higher ash content causes deterioration of the hardening strength of the mortar. Therefore, the authors have discovered that 20 % of the cement may be replaced by the ash generated in the course of combustion of waste crossties. This replacement is to be performed in the course of preparation of mortars, and it is aimed at the strengthening of the soil. This operation is to be performed in the incinerator to preserve the solution properties. This technology reduces the amount of hazardous by-products through their recycling.

  20. The hydration of slag, part 2: reaction models for blended cement

    Chen, Wei; Brouwers, H.J.H.

    2007-01-01

    The hydration of slag-blended cement is studied by considering the interaction between the hydrations of slag and Portland cement clinker. Three reaction models for the slag-blended cement are developed based on stoichiometric calculations. These models correlate the compositions of the unhydrated

  1. Optimization of superplasticizer in portland pozzolana cement mortar and concrete

    Sathyan, Dhanya; Anand, K. B.; Mini, K. M.; Aparna, S.

    2018-02-01

    Chemical Admixtures are added to concrete at the time of mixing of its constituents to impart workability. The requirement of right workability is the essence of good concrete. It has been found that the use of optimum use of admixtures is very important since low dosage may result in loss of fluidity and over dosage could lead to segregation, bleeding, excessive air entrainment etc in concrete. Hence it is essential to find optimum dosage of superplasticizer for getting good strength and workability. But large number of trial tests are required in the field to find the saturation dosage of superplasticizer in concrete which requires more materials and consume more time. The paper deals with developing a co-relation between the quantity requirements of superplasticiser in mortar to that of cement concrete to get good workability. In this work for preparing mortar and concrete 4 brands of locally available Portland pozzolana cement (PPC) and superplasticizer (SP) belonging to 4 different families namely Polycarboxylate Ether (PCE), Lignosulphate (LS), Sulfonated Naphthalene Formaldehyde (SNF) and Sulfonated Melamine Formaldehyde (SMF) are used. Two different brands of SP’s are taken from each family. Workability study on the superplasticized mortar with cement to sand ratio 1:1.5 and water cement ratio of 0.4 was performed using marsh cone and flow table test and workability study on the concrete with same cement/sand ratio and water cement ratio was done using slump cone and flow table test. Saturation dosage of superplasticizer in mortar and concrete determined experimentally was compared to study the correlation between two. Compressive strength study on concrete cubes were done on concrete mixes with a superplasticizer dosage corresponding to the saturation dosage and a comparative study were done to analyse the improvement in the compressive strength with addition of superplasticizer from different family.

  2. Compressive Strength and Physical Properties Behavior of Cement Mortars with addition of Cement Klin Dust

    Auday A Mehatlaf

    2017-12-01

    Full Text Available Cement Klin Dust (CKD was the waste of almost cement industry factories, so that in this paper utilization of CKD as filler in cement and/or concrete was the main objective. CKD from the Karbala cement factory had been used and analysis to know the chemical composition of the oxides was done. In this paper cement mortars with different weight percentages of CKD (0,5,10,20,30,40 had been prepared. Physical properties such as density and porosity were done in different age curing (3, 7, 28 day. In addition, mechanical properties included the coefficient of thermal conductivity and compressive strength had also observed with different age (3,7, and 28 for all prepared specimens. From the obtained the experimental results and their discussion, it was clear that the addition (20% of CKD had the good results in cement mortars.  

  3. Sulfate resistance of nanosilica contained Portland cement mortars

    Batilov, Iani B.

    Soils, sea water and ground water high in sulfates are commonly encountered hostile environments that can attack the structure of concrete via chemical and physical mechanisms which can lead to costly repairs or replacement. Sulfate attack is a slow acting deteriorative phenomenon that can result in cracking, spalling, expansion, increased permeability, paste-to-aggregate bond loss, paste softening, strength loss, and ultimately, progressive failure of concrete. In the presented research study, Portland cement (PC) mortars containing 1.5% to 6.0% nanosilica (nS) cement replacement by weight were tested for sulfate resistance through full submersion in sodium sulfate to simulate external sulfate attack. Mortars with comparable levels of cement replacement were also prepared with microsilica (mS). Three cement types were chosen to explore nS' effectiveness to reduce sulfate expansion, when paired with cements of varying tricalcium aluminate (C3A) content and Blaine fineness, and compare it to that of mS. Mortars were also made with combined cement replacement of equal parts nS and mS to identify if they were mutually compatible and beneficial towards sulfate resistance. Besides sulfate attack expansion of mortar bars, the testing program included investigations into transport and microstructure properties via water absorption, sulfate ion permeability, porosimetry, SEM with EDS, laser diffraction, compressive strength, and heat of hydration. Expansion measurements indicated that mS replacement mortars outperformed both powder form nS, and nS/mS combined replacement mixtures. A negative effect of the dry nS powder replacement attributed to agglomeration of its nanoparticles during mixing negated the expected superior filler, paste densification, and pozzolanic activity of the nanomaterial. Agglomerated nS was identified as the root cause behind poor performance of nS in comparison to mS for all cement types, and the control when paired with a low C3A sulfate resistant

  4. Compressive Strength and Physical Properties Behavior of Cement Mortars with addition of Cement Klin Dust

    Auday A Mehatlaf

    2017-01-01

    Cement Klin Dust (CKD) was the waste of almost cement industry factories, so that in this paper utilization of CKD as filler in cement and/or concrete was the main objective. CKD from the Karbala cement factory had been used and analysis to know the chemical composition of the oxides was done. In this paper cement mortars with different weight percentages of CKD (0,5,10,20,30,40) had been prepared. Physical properties such as density and porosity were done in different age curing (3, 7, 28) d...

  5. Experimental study of chloride diffusivity in unsaturated ordinary Portland cement mortar

    Zhang, Y.; Ye, G.; Santhanam, M.

    2017-01-01

    Experiments are carried out to investigate the chloride diffusivity in partially saturated ordinary Portland cement mortars with water-to-cement (w/c) ratios of 0.4, 0.5 and 0.6. Based on resistivity measurement and Nernst-Einstein equation, the chloride diffusivities of cement mortars at various

  6. Physico Mechanical Properties of Irradiated Waste Rubber Cement Mortar

    Younes, M.M.

    2010-01-01

    In the present study a partial replacement of aggregate with two different ratios of waste rubber (5%, 10%) with the addition of a constant ratio of rice husk ash (RHA), 5% was carried out. The hardened cement mortar used the optimum water of consistency. The specimens were molded into 1 inch cubic moulds .The specimens were first cured for 24 hours, at 100% relative humidity and then cured under tap water for 3, 7 and 28 days followed by irradiation at different doses of gamma irradiation namely 5 and 10 kGy. The physico-chemical and mechanical properties such as compressive strength, total porosity and bulk density were studied for the three types of specimens. The results showed that the values of the compressive strength, bulk density and chemically combined water of the blended cement mortar paste (OPC-RHA) increase ,while blended cement mortar paste with 5% RHA and 5, 10% waste rubber decrease. The results were confirmed by scanning electron microscopy and thermal behavior of the specimens. Also, it was observed that the irradiated sample was thermally more stable than the unirradiated one

  7. Acidic Attack Resistance of Cement Mortar Treated with Alkaline

    Nadia Nazhat Sabeeh

    2017-12-01

    Full Text Available The negative effect of acidic attack on the properties of concrete and cement mortar is a topic of increasing significance in the recent years. Many attempts has occurred to mitigate this negative impact by improving the properties of concrete and increase resistance to acids by using additives. The present study includes treatment of sand by alkaline material and examine the effect of treatment on cement mortar resistance towards hydrochloric and sulfuric acid. Results show that sand treatment by alkaline material significantly enhance mortar ability to resist acids. In terms of loss weight, the maximum weight rate gain was 25.54% for specimens immersed in Hydrochloric acid with water cement ratio 40%. For specimens immersed in HCl, the average gain in compressive strength is (20.15-19.433% for w/c (40-45% respectively. The average gain in modulus of rupture toward the influence of H2SO4 is (18.37–17.99% for w/c (40-45%, respectively.

  8. A Study on the Properties of Carbon Black Mortar Using Granulated Blast Furnace Slag and Polymer.

    Jang, Hong-Seok; Jeon, Ui-Hyeon; So, Seung-Young

    2015-11-01

    White Portland Cement (WPC) and inorganic pigment have been used in colored concrete, but there are some physical problems such as increases in efflorescence, and poor workability and low economics. The aim of this study was to investigate the effects of GBFS and polymer (methyl cellulose) on the physical properties of carbon black mortar. For this purpose, a flow test, compressive strength test and color evaluation and was carried out on cement mortar mixed with polymer by changing the proportion of cement and ratio of GBFS. The results show that the addition of polymer influences significantly the color value efficiency in colored mortar. This is due to the reduction of overall amount of micro pore. This polymer films prevent the transport of soluble calcium towards the surface, and decreases efflorescence. And the flow of colored mortar was increased in proportion to the addition rate of the GBFS. In addition the strength of colored mortars with GBFS at the long-term aged (after 28 days) was higher than that of the general WPC mortar, although its strength was developed slowly at the early ages.

  9. Utilization of steel slag for Portland cement clinker production.

    Tsakiridis, P E; Papadimitriou, G D; Tsivilis, S; Koroneos, C

    2008-04-01

    The aim of the present research work is to investigate the possibility of adding steel slag, a by-product of the conversion of iron to steel process, in the raw meal for the production of Portland cement clinker. Two samples of raw meals were prepared, one with ordinary raw materials, as a reference sample ((PC)(Ref)), and another with 10.5% steel slag ((PC)(S/S)). Both raw meals were sintered at 1450 degrees C. The results of chemical and mineralogical analyses as well as the microscopic examination showed that the use of the steel slag did not affect the mineralogical characteristics of the so produced Portland cement clinker. Furthermore, both clinkers were tested by determining the grindability, setting times, compressive strengths and soundness. The hydration products were examined by XRD analysis at 2, 7, 28 and 90 days. The results of the physico-mechanical tests showed that the addition of the steel slag did not negatively affect the quality of the produced cement.

  10. The long term effect on cement mortar by admixture of spray drying absorption products

    Jeppesen, K.G.

    1988-01-01

    Preliminary investigations have shown that the substitutions of up to 10% fly ash (FA), with spray drying absorption products (SDA), in cement mortars (cement: 80% rapid portland cement (RPC), 10-20% FA, 0-10% SDA) results in low early strength of the same magnitude as in mortar with 80% RPC + 20% FA. Use of the modified instructions for preparation of mortar prisms containing SDA resulted in satisfactory early strengths. A series of mortar prisms with increasing content of SDA (x% RPC, (100-x)% SDA in cements; 0 80% cannot be stored wet. The effects on mortars of the individual constituents of the SDA-products are studied by XRD, development in strength and density. Fragments of 2 year old SDA containing cement mortars and SDA containing concrete from a parking place have been studied

  11. Chemical composition influence of cement based mortars on algal biofouling

    Estelle, Dalod; Alexandre, Govin; Philippe, Grosseau; Christine, Lors; René, Guyonnet; Denis, Damidot

    2013-04-01

    The main cause of building-facade biodegradation is the growth of microorganisms. This phenomenon depends on several parameters such as the geographical situation, the environmental conditions and the surface state of the substrate. Several researches have been devoted to the study of the effect of porosity and roughness on the biofouling of stones and mortars. However, none of them have addressed the influence of the mortar chemistry on the microorganism growth kinetic. The main objective of this study is to highlight the influence of the mortar chemistry in relationship with its physical properties on biological weathering. Earlier work showed a good resistance of Calcium Aluminate Cements to biodeterioration by acidogenic bacteria (Thiobacillus) and fungi (Alternaria alternata, Aspergillus Niger and Coniosporium uncinatum). In order to characterize the influence of the mortar chemistry on biofouling, two Portland cements and two alumina cements are used. Among micro-organisms able to grow, green algae are most involved in the aesthetic deterioration of facades. Indeed, they can colonize any type of media and can be a source of nutrients for other micro-organisms such as fungi. The green algae Klebsormidium flaccidum is chosen because of its representativeness. It is indeed the species the most frequently identified and isolated from samples taken on sites. The biofouling kinetic is followed on samples exposed outdoor and on samples tested in a laboratory bench which consists in spraying an algae culture on mortar specimens. The results obtained by in situ trials are compared with the results obtained on the laboratory bench. The microorganism growth kinetic is measured by image analysis. To improve the detection of algae on the surface of the cementitious samples, the raw image is converted in the YIQ color space. Y, I and Q correspond respectively to luminance, in-phase, and quadrature. On the Q channel, the areas covered by algae and the areas of clean mortar

  12. Effect of Slag Content and Hardening Accelerator Dosage on the Physico Mechanical Properties of Cement and Concrete

    Derabla, R.; Mokrani, I.; Benmalek, M.L.

    2011-01-01

    Our contribution consists at the study of the effect of (0 %, 0.2 % and 0.34 %) dosage of an hardening accelerating plasticizer (Plastocrete 160, produced by Sika Aldjazair) on the properties of normal mortar and concretes prepared with portland cement artificial of Hadjar Soud cement factory (Skikda - Algeria) with addition of (10 % and 20 %) of granulated blast furnace slag finely crushed of the El Hadjar blast furnace (Annaba - Algeria). The tests are focused to the physical and mechanical characteristics of elaborated materials to knowing: setting time, porosity, water absorption capacity and the test of compressive strength at 2, 7 and 28 days. The results obtained show clearly the reliability of the additive used to accelerate the hardening and to obtain high strengths at early age, which increase by increasing of the additive dosage. For the slag, its low hydraulic capacity does not make it profitable than at the long term (beyond 28 days). (author)

  13. Recycling alternatives of converter slag in concrete and mortars

    Amorim, Aldo Siervo de

    2000-01-01

    The objective of this work is the study of the use of a residue of a steel plant (COSIPA-SP), constituted by magnetite, in components of the civil construction, aiming to increase the recycling and, consequently, to decrease the impact of that residue in the environment. To reach this objective, additions of this residue were tested in the formulation of concrete with the purpose of radiation shielding, as pellets in coarse aggregate, and as substitute of the fine fraction of sand in the composition of a coating mortar. The concrete produced with purpose of radiation shielding showed that for small residue additions (up to 30%), there was not significant variation in the mechanical properties, nor in the attenuation properties to the radiation. Therefore, it did not justify its addition for purpose of heavy concrete. The results obtained on pelletizing process show that the obtained pellets presented value of specific gravity (2,75 g.cm -3 ) very close to the one of the common crushed stone (2,55 g.cm -3 ), however, they presented a low resistance to the compression, (0,2 KN) for the pellets when compared to regular crushed stones (5,8 KN). These results show that its use could commit the mechanical resistance of the concrete without bringing any advantage on density increase or increment of radiation attenuation. The mortars produced by the addition of the fine residue in substitution to the sand, showed an improvement in the retention of water in green (95%), in comparison to the produced without residue (41%). Also, for ali the tested proportions of substitutions, the same resistance to the compression (approximately 40 MPa) was achieved The results of the leaching and solubility tests showed that even in case of largest amount of substitution of sand for residue (14,55%), there were not great variations on the analyzed elements in the extract, allowing to conclude that the residue behaved satisfactorily to the mortar. Its use as part of mortar composition

  14. Radiation chemical treatment of cement mortar - polymer composites

    Younes, M.M.

    1994-01-01

    The development of the hardened cement pastes,mortars and concretes which contain polymers has progressed rapidly in years. Developmental work has identified a number of applications where the high strength and excellent durability of the composite materials will provide definite advantages over conventional mortars and concretes. The first investigations of polymer - impregnated concrete tried mainly to increase the quantity of absorbed and polymerised monomer because this gave a greater decrease in the original of concrete and a subsequent improvement in physico - mechanical properties. However, the production costs which is due mainly to the organic polymer, becomes the most important item. In this respect recent research showed the possibility of obtaining with a very compact concrete, of relative low porosity, a compound material with high performances after impregnation 26 tabs.,28 figs.,109 refs

  15. The Effect of Graphene Oxide on Cement Mortar

    Kjaernsmo, Henrik; Kakay, Samdar; Fossa, Kjell T.; Gronli, John

    2018-05-01

    This paper investigates the effect of water dispersed- and powder Graphene oxide (GO) nanoparticle on fresh cement mortar, microstructure and mechanical strength after 3,7, and 28 days of curing. These properties were studied by treating the cement mortar with 0.03 wt%, 0.05 wt%, and 0.2 wt% GO of the cement weight combined with 0.8wt % polycarboxylate superplasticizer. The results show that the workability decreases as increasing the content of water dispersed GO. The heat of hydration is increased for both types of GO systems. The percent air content in 0.03 wt% and 0.05 wt% GO is almost constant, but increased from 3.2 % to 4.9 % in 0.2 wt% water dispersed GO. The increased air content has effect on poor compaction and workability. GO has the potential of accelerating the hydration process and enhance the early mechanical strength (3 and 7 days), but the workability seems to diminish the mechanical strength after 28 days of curing, particularly for the highest content of water dispersed GO. No distinct influence of GO on the microstructure. The overall results showed that the impact of water dispersed GO was found out to be higher than the powder GO.

  16. Polymer-Cement Mortar with Quarry Waste as Sand Replacement

    D. N. Gómez-Balbuena

    2018-01-01

    Full Text Available The activities of carved Quarry extraction generate problems of landscape pollution such is the case of solid waste discharged into open land dumps in central Mexico. This article presents the technological application of this solid waste in a new polymeric material with properties similar to those of a traditional mortar. It is concluded that the polymeric material uses low amounts of cement with respect to the traditional mortar, and it is elaborated with the recycled quarry as they are presented in its granulometry. The polymer used favored a low water/cement ratio (0.3 which did not allow to decrease resistance due to the fine nature of the materials (residues and cement in addition to maintaining the workability of the material. The quarry residue was classified as silt with low plasticity and was characterized by X-ray diffraction and Fluorescence to identify 76% of SiO2, which is why it was used as a stone aggregate even though the fines content was approximately 93%. The maximum compression resistance obtained at 28 days were 8 Mpa with the polymer/solid ratios of 0.10, water/solids of 0.30, and quarry/solids of 0.67. Linear equations were analyzed for more representative values with R squared adjustment.

  17. Evaluation of electric properties of cement mortars containing pozzolans

    Cruz, J. M.

    2011-03-01

    Full Text Available In this paper the evolution of the microstructure of Portland cement mortar is analyzed, by using electrical impedance measurements. Cement mortars are compared without and with two pozzolanic substitutions: spent fluid catalytic cracking catalyst (FCC and metakaolin (MK. The measurement method is described and the model for analyzing the electrical impedance spectra is developed. Three electrical parameters are defined: electrical resistivity, capacitance exponent, and capacitive factor. The results show a significant increase in resistivity of the mortars with pozzolans after 7 days of curing, especially in mortars with MK. This increase is correlated with lime-fixing by the pozzolans. The capacitive properties evolve differently at early age, but reach the same values after 148 days. The electrical and mineralogical data show that the evolution of the microstructure in the mortar with MK starts before it does in the mortars with FCC and that the final microstructure becomes different.

    En este trabajo se analiza la microestructura de morteros de cemento Portland, mediante medidas de impedancia eléctrica. Se comparan morteros de cemento sin y con dos sustituciones puzolánicas: residuo de catalizador de craqueo catalítico (FCC y metacaolín (MK. Se describe el método de medida y se desarrolla el modelo de análisis de los espectros de impedancia eléctrica. Se definen tres parámetros eléctricos: resistividad eléctrica, exponente capacitivo, y factor capacitivo. Se observa un aumento importante de la resistividad de los morteros con puzolana a partir de los 7 días de curado, sobre todo en morteros con MK. Este aumento está correlacionado con la fijación de cal de las puzolanas. Las propiedades capacitivas son diferentes a edad temprana, pero se igualan a los 148 días. Los resultados eléctricos y mineralógicos muestran que la evolución microestructural comienza antes en los morteros con MK que con FCC y que la microestructura

  18. Use of Solid Waste (Foundry Slag) Mortar and Bamboo Reinforcement in Seismic Analysis for Single Storey Masonry Building

    Ahmad, S.; Husain, A.; Ghani, F.; Alam, M. N.

    2013-11-01

    The conversion of large amount of solid waste (foundry slag) into alternate source of building material will contribute not only as a solution to growing waste problem, but also it will conserve the natural resources of other building material and thereby reduce the cost of construction. The present work makes an effort to safe and economic use of recycle mortar (1:6) as a supplementary material. Conventional and recycled twelve prisms were casted with varying percentage of solid waste (foundry slag) added (0, 10, 20, 30 %) replacing cement by weight and tested under compression testing machine. As the replacement is increasing, the strength is decreasing. 10 % replacement curve is very closed to 0 % whereas 20 % is farther and 30 % is farthest. 20 % replacement was chosen for dynamic testing as its strength is within permissible limit as per IS code. A 1:4 scale single storey brick model with half size brick was fabricated on shake table in the lab for dynamic testing using pure friction isolation system (coarse sand as friction material µ = 0.34). Pure friction isolation technique can be adopted economically in developing countries where low-rise building prevails due to their low cost. The superstructure was separated from the foundation at plinth level, so as to permit sliding of superstructure during severe earthquake. The observed values of acceleration and displacement responses compare fairly with the analytical values of the analytical model. It also concluded that 20 % replacement of cement by solid waste (foundry slag) could be safely adopted without endangering the safety of the masonry structures under seismic load.To have an idea that how much energy is dissipated through this isolation, the same model with fixed base was tested and results were compared with the isolated free sliding model and it has been observed that more than 60 % energy is dissipated through this pure friction isolation technique. In case of base isolation, no visible cracks

  19. X-ray diffractometry of steam cured ordinary Portland and blast-furnace-slag cements

    Camarini, G.; Djanikian, J.G.

    1994-01-01

    This work studies some aspects of the phases produced by hydration of ordinary and blast-furnace-slag cements, at normal conditions and steam cured (60 and 95 0 C), using an X-ray diffraction technique. The blast-furnace-slag cement was a mixture of 50% of ordinary Portland cement and 50% of blast-furnace-slag (separately grinding). After curing the X-ray diffraction reveals that, in relation to ordinary Portland cement, the main phases in blast-furnace-slag cement are hydrated silicates and aluminates, hydro garnet, etringitte and mono sulphate. After steam curing the hydration of blast-furnace-slag cement proceeds. This is a result of the slag activation by the curing temperature. (author). 8 refs., 3 figs., 1 tab

  20. Influence of moisture condition on chloride diffusion in partially saturated ordinary Portland cement mortar

    Zhang, Y.; Zhang, M.; Ye, G.

    2018-01-01

    Experiments have been carried out to study the influence of moisture condition, including moisture content and its distribution, on the chloride diffusion in partially saturated ordinary Portland cement mortar. The mortar samples with water-to-cement (w/c) ratios of 0.4, 0.5 and 0.6, cured for 1

  1. Natural radioactivity levels and danger ratio in cements, concretes and mortars used in construction

    Meneses, J.; Pacheco, C.; Avila, J. M.; Miro, C.

    2010-01-01

    We have determined the natural radiation level in three types of adhesive cements, five types of concrete and two types of mortars of different strength normally used in the construction field. Of these materials, both concrete and mortars were prepared in our laboratories, cements the contrary were of a commercial nature.

  2. Inhibition of Cracks on the Surface of Cement Mortar Using Estabragh Fibers

    Tahereh Soleimani

    2013-01-01

    Full Text Available The influence of adding Estabragh fibers into the cement composites of mortar on surface cracks and mechanical properties of mortar has been studied at various fiber proportions of 0.25%, 0.5%, and 0.75%. The mortar shrinkage was evaluated by counting the number of cracks and measuring the width of cracks on the surface of mortar specimens. Although the Estabragh fibers loss their strength in an alkali environment of cement composites, the ability of Estabragh fibers to bridge on the microcracks in the mortar matrix causes a decrease in the number of cracks and in their width on the surface of the mortar samples in comparison with the plain mortar. However, considering the mechanical properties of specimens such as bending strength and compressive strength, among all fiber proportions, only the specimens with 0.25% of Estabragh fiber performed better in all respects compared to the physical and mechanical properties of reinforced cement composite of mortar. Consequently, by adding 0.25% of Estabragh fibers to the cement mortar, a remarkable inhibition in crack generation on fiber-containing cement composite of mortar is achieved.

  3. The effects of cement-based and cement-ash-based mortar slabs on indoor air quality

    Krejcirikova, Barbora; Kolarik, Jakub; Wargocki, Pawel

    2018-01-01

    The effects of emissions from cement-based and cement-ash-based mortar slabs were studied. In the latter, 30% of the cement content had been replaced by sewage sludge ash. They were tested singly and together with either carpet or linoleum. The air exhausted from the chambers was assessed by means...... of odour intensity and chemical characterization of emissions. Odour intensity increased with the increased exposed area of the slabs. It did not differ significantly between cement-based or cement-ash-based mortar and neither did the chemical composition of the exhaust air. A significant sink effect...

  4. Characteristics and properties of oil-well cements auditioned with blast furnace slag

    Sanchez, R.; Palacios, M.; Puertas, F.

    2011-01-01

    The present paper addresses the alkali activation of Portland cements containing blast furnace slag (20 and 30% by cement weight) with a view to the possible use of these materials in oil well construction. The hydration studies conducted showed that in cement/slag blends, the sodium silicate activator partially inhibited the dissolution of the silicate phases in the Portland cement, retarding cement hydration and reducing the precipitation of reaction products. Due to such partial inhibition, the cement/slag blends had significantly lower mechanical strength than Portland cements hydrated with water. 2 9Si and 2 7Al MAS NMR and BSE/EDX studies, in turn, showed that the CSH gel forming in the alkali-activated cement/slag pastes contained Al in tetrahedral positions and low Ca/Si ratios. (Author) 29 refs.

  5. Physical and mechanical properties of cement mortar made with brick waste

    Mohamed Guendouz

    2018-01-01

    Full Text Available The development of new building materials is a current problem where researchers are trying to find the right materials for each region and returning cheapest countries. Recycling and recovery of waste are now considered as a promising solution to meet the deficit between production and consumption and protecting the environment. This work focused on the study of the effect of brick waste in the production of cement mortar with substitution rates ranging from 5-30% by weight of cement and to compare its performance with fresh and hardened state with ordinary mortar considered as control mortar. Compressive and tensile strengths up to 28 days of age were compared with those of controlled mortar. Water absorption was also measured at 28 days of age. The test results indicate the beneficial effect of brick waste powder on performance of cement mortar with an optimum of 15% of cement weight substitution.

  6. Experimental Investigation of Multi-mode Fiber Laser Cutting of Cement Mortar

    2018-01-01

    This study successfully applied multi-mode laser cutting with the variation of the laser cutting speed to cement mortar for the first time. The effects of the amount of silica sand in the cement mortar on laser cutting are tested and analyzed. The kerf width and penetration depth of the specimens after laser cutting are investigated. As the laser cutting speed increases, the penetration depth decreases for both cement paste and cement mortar, whereas the kerf width becomes saturated and increases, respectively, for cement paste and cement mortar. Cross sections of the specimens are compared with illustrations. Top-view images of the cement mortar with indicators of the physical characteristics, such as re-solidification, burning, and cracks are examined, and the possible causes of these characteristics are explained. The optical absorption rates of cement-based materials are quantified at wide ranges of wavelength to compare the absorption rates in accordance with the materials compositions. The chemical composition variation before and after laser cutting is also compared by EDX (Energy Dispersive X-Ray) analysis. In addition to these observations, material removal mechanisms for cement mortar are proposed. PMID:29439431

  7. Experimental Investigation of Multi-mode Fiber Laser Cutting of Cement Mortar.

    Lee, Dongkyoung; Pyo, Sukhoon

    2018-02-10

    This study successfully applied multi-mode laser cutting with the variation of the laser cutting speed to cement mortar for the first time. The effects of the amount of silica sand in the cement mortar on laser cutting are tested and analyzed. The kerf width and penetration depth of the specimens after laser cutting are investigated. As the laser cutting speed increases, the penetration depth decreases for both cement paste and cement mortar, whereas the kerf width becomes saturated and increases, respectively, for cement paste and cement mortar. Cross sections of the specimens are compared with illustrations. Top-view images of the cement mortar with indicators of the physical characteristics, such as re-solidification, burning, and cracks are examined, and the possible causes of these characteristics are explained. The optical absorption rates of cement-based materials are quantified at wide ranges of wavelength to compare the absorption rates in accordance with the materials compositions. The chemical composition variation before and after laser cutting is also compared by EDX (Energy Dispersive X-Ray) analysis. In addition to these observations, material removal mechanisms for cement mortar are proposed.

  8. Effect of amorphous silica ash used as a partial replacement for cement on the compressive and flexural strengths cement mortar.

    Usman, Aliyu; Ibrahim, Muhammad B.; Bala, Nura

    2018-04-01

    This research is aimed at investigating the effect of using amorphous silica ash (ASA) obtained from rice husk as a partial replacement of ordinary Portland cement (OPC) on the compressive and flexural strength of mortar. ASA was used in partial replacement of ordinary Portland cement in the following percentages 2.5 percent, 5 percent, 7.5 percent and 10 percent. These partial replacements were used to produce Cement-ASA mortar. ASA was found to contain all major chemical compounds found in cement with the exception of alumina, which are SiO2 (91.5%), CaO (2.84%), Fe2O3 (1.96%), and loss on ignition (LOI) was found to be 9.18%. It also contains other minor oxides found in cement. The test on hardened mortar were destructive in nature which include flexural strength test on prismatic beam (40mm x 40mm x 160mm) and compressive strength test on the cube size (40mm x 40mm, by using the auxiliary steel plates) at 2,7,14 and 28 days curing. The Cement-ASA mortar flexural and compressive strengths were found to be increasing with curing time and decreases with cement replacement by ASA. It was observed that 5 percent replacement of cement with ASA attained the highest strength for all the curing ages and all the percentage replacements attained the targeted compressive strength of 6N/mm2 for 28 days for the cement mortar

  9. Influence of relationship water/cement upon the processing of cements with pozzolana in standard mortar

    Gener Rizo, M.

    2002-03-01

    Full Text Available The processing of standard mortar is completed following different methods in accordance with the country, but they exist two fundamental tendecies, the ISO and the ASTM. The cuban norm for mechanic-physic tests is based in ISO, and so they use a constant relationship water/cement in the processing of standard mortar a great problem concerning the cement users when they tested those mixed with puzzolanes, because they don't take care of the bigger water needs of those materials. In this work we present an study of the behaviour of Pozzolanic Portland cements (PP-250 elaborates with a fix and changeable relationship water/cement, obtained starting from the fluidity of the pure Portland cement. (P-350 The results obtained shows that the mechanical resistance decreased in cement mortars PP-250 realised with changeable relationship water/cement. So we recommend the adoption of an optional procedure to elaborate a quality mortar with pozzolana cements.

    La elaboración del mortero normalizado se realiza internacionalmente por diferentes métodos, pero existen dos tendencias fundamentales, la enunciada por ISO y por ASTM. La norma cubana de ensayos físico-mecánicos de cemento se basa en la norma ISO, por lo que para la elaboración del mortero normalizado se utiliza una relación agua/cemento constante. Esto ha provocado discrepancias con los usuarios del cemento, especialmente cuando se ensayan los cementos que contienen puzolanas, ya que se plantea que no se tiene en cuenta la mayor demanda de agua de estos materiales. En el presente trabajo se presenta un estudio del comportamiento de cementos Portland Puzolánicos (PP-250 elaborados con una relación agua/ cemento fija y variable, lograda a partir de la fluidez de la pasta de cemento Portland puro (P-350. Los resultados obtenidos indican que se producen disminuciones en la resistencia mecánica en los morteros de cemento PP-250 elaborados con agua/ cemento variable y recomienda la

  10. Highly permeable, cement-bounded backfilling mortars for SMA repositories

    Jacobs, F.; Mayer, G.; Wittmann, F.H.

    1994-03-01

    In low- and intermediate-level waste repositories, gas is produced due e.g. to corrosion. This gas must be able to escape from the repository in order to prevent damage to the repository structure. A cement-based backfill should take over this function. For this purpose, the composition of cement-based materials was varied to study their influence on porosity and permeability. In parallel to this study the behaviour of fresh concrete, the liberation of the heat of hydration and the hardened concrete properties were investigated. To characterize the permeability of cement-based materials the following parameters are important: 1) composition of the material (pore fabric), 2) storage conditions (degree of saturation), 3) degree of hydration (age), 4) measuring fluid. A change in the composition of cement-based materials can vary the permeability by ten orders of magnitude. It is shown that, by using dense aggregates, the transport of the fluid takes place through the matrix and along the aggregate/matrix interface. By using porous aggregates the permeability can be increased by two orders of magnitude. In the case of a dense matrix, porous aggregates do not alter the permeability. Increasing the matrix content or interface content increases permeability. Hence light weight mortars are an obvious choice. Like-grained mixes showed higher permeabilities in combination with better mechanical properties but, in comparison to normal mixes, they showed worse flow properties. With the composition cement-: water-: aggregate content 1:0.4:5.33 the likegrained mix with aggregates ranging from 2 to 3 mm proved to be a suitable material. With a low compaction after 28 days this mix reaches a permeability of 4.10 -12 m 2 and an uniaxial cylinder compressive strength of 16 N/mm 2 . (author) 58 figs., 23 tabs., refs

  11. Effect of water curing duration on strength behaviour of portland composite cement (PCC) mortar

    Caronge, M. A.; Tjaronge, M. W.; Hamada, H.; Irmawaty, R.

    2017-11-01

    Cement manufacturing of Indonesia has been introduced Portland Composite Cement (PCC) to minimize the rising production cost of cement which contains 80% clinker and 20% mineral admixture. A proper curing is very important when the cement contains mineral admixture materials. This paper reports the results of an experimental study conducted to evaluate the effect of water curing duration on strength behaviour of PCC mortar. Mortar specimens with water to cement ratio of (W/C) 0.5 were casted. Compressive strength, flexural strength and concrete resistance were tested at 7, 28 and 91 days cured water. The results indicated that water curing duration is essential to continue the pozzolanic reaction in mortar which contributes to the development of strength of mortar made with PCC.

  12. The transformation of waste Bakelite to replace natural fine aggregate in cement mortar

    Nopagon Usahanunth

    2017-06-01

    Full Text Available Bakelite material has been used to produce the various components for cars and consumer goods industry in Thailand. The growth of Bakelite consumption increases Bakelite waste. Bakelite waste is prohibited from disposing of direct landfilling and open burning because of the improper disposal and emission reasons. A large amount of this waste needs the large safe space of warehouse area for keeping which becomes a waste management problem. Size reduction by milling machine is helpful for waste handling and storing, however, the post-milling waste Bakelite plastic utilization shall be studied to maintain the waste storing capacity. There are some studies of the milling machine used for waste plastic size reduction. However, the particular study of milling machine application for waste size reduction and its milling waste utilization is still insufficient in Thailand. The purpose of this research is the use of waste Bakelite aggregate milling machine for Bakelite waste size reduction and use of the post-milling waste Bakelite as a fine aggregate to replace natural sand material in cement mortar. The waste Bakelite fine aggregate (WBFA was mixed in cement mortar mixture with the proportion 0% 20% 40% 60% 80% and 100% by volume for cement mortar sample preparation. The mortar sample was tested for compressive strength follow ASTM standard. The compressive test result of mortar samples will be compared between conventional mortar (0% WBFA and waste Bakelite mortar (WBM as well as comparing with the mortar standard. From an analysis of the sample test data found that the WBFA content in cement mortar mixture can predict the strength of WBM. The compressive strength of WBM at 28 days age with the fraction of WBFA is not exceeded 11.03%, and 23.08% respectively can be met the mortar standard according to the equation. The utilization of WBM to develop mortar non-structural mortar product can be usable from a technical point of view.

  13. Effect of cement fineness and polycarboxylate dosage on the rheological and mechanical behavior of a mortar

    Zahia Didouche

    2018-01-01

    Full Text Available The use of certain organic additives in the production of mortar and concrete influences the workability and the hydration kinetic of mortar. This results in a modification of some properties, namely rheological behavior and mechanical strength. The objective of this work is to evaluate the rheological and mechanical behavior of a mortar by varying the fineness of the cement and using the superplasticizer Polycarboxylate.

  14. Effect of nylon fiber on mechanical properties of cement based mortar

    Hanif, I. M.; Syuhaili, M. R. Noor; Hasmori, M. F.; Shahmi, S. M.

    2017-11-01

    An investigation has been carried out to study the effect of nylon fiber on the mechanical properties of cement based mortar after receiving large quantities of nylon waste. Subsequently, this research was conducted to compare the compressive, tensile and flexural strength of normal cement based mortar with nylon fiber cement based mortar. All samples using constant water-cement ratio of 0.63 and three different percentages of nylon fiber were added in the mixture during the samples preparation period which consists of 0.5%, 1.5% and 2.5% by total weight of cement based mortar. The results obtained with different nylon percentage marked an increases in compressive strength (up to 17%), tensile strength (up to 21%) and flexural strength (up to 13%) when compared with control cement based mortar samples. Therefore, the results obtained from this study shows that by using nylon fiber as additive material can improve the mechanical properties of the cement based mortar and at the same time produce a good sustainable product that can protects and conserve the marine environment.

  15. Blasted copper slag as fine aggregate in Portland cement concrete.

    Dos Anjos, M A G; Sales, A T C; Andrade, N

    2017-07-01

    The present work focuses on assessing the viability of applying blasted copper slag, produced during abrasive blasting, as fine aggregate for Portland cement concrete manufacturing, resulting in an alternative and safe disposal method. Leaching assays showed no toxicity for this material. Concrete mixtures were produced, with high aggregate replacement ratios, varying from 0% to 100%. Axial compressive strength, diametrical compressive strength, elastic modulus, physical indexes and durability were evaluated. Assays showed a significant improvement in workability, with the increase in substitution of fine aggregate. With 80% of replacement, the concrete presented lower levels of water absorption capacity. Axial compressive strength and diametrical compressive strength decreased, with the increase of residue replacement content. The greatest reductions of compressive strength were found when the replacement was over 40%. For tensile strength by diametrical compression, the greatest reduction occurred for the concrete with 80% of replacement. After the accelerated aging, results of mechanic properties showed a small reduction of the concrete with blasted copper slag performance, when compared with the reference mixture. Results indicated that the blasted copper slag is a technically viable material for application as fine aggregate for concrete mixtures. Copyright © 2017 Elsevier Ltd. All rights reserved.

  16. Valorisation of waste plastic bags in cement-mortar composites as ...

    2015-01-07

    Jan 7, 2015 ... Keywords: Waste plastic bags, cement-plastic-mortar composite, aggregates coating ..... and closely attached to the aggregate by physical bonds and ... transformation steps, known as fusing material behaviour. In fact,.

  17. Influence of polymer fibers on rheological properties of cement mortars

    Malaszkiewicz Dorota

    2017-10-01

    Full Text Available The reinforcing effect of fibers in cement composites often results in the improvement of the brittle nature of cementitious materials. But the decrease in the workability of fresh concrete is often the disadvantage of fibers addition. Conventional single-point workability tests cannot characterize workability of concrete in terms of fundamental rheological parameters. To this end, this paper describes an investigation of the influence of synthetic fiber additions (fiber length in the range 12–50 mm and volume fraction in the range 0–4% on the rheological properties of fiber reinforced fresh mortar (FRFM and development of these properties over time. The rheometer Viskomat XL was used in this study. Within the limitations of the instrument and testing procedure it is shown that FRFMs conform to the Bingham model. Natural postglacial sand 0/4 mm was used as a fine aggregate and cement CEMI 42.5 R was used as a binder. Three commercial synthetic fibers were selected for these examinations. Rheological properties were expressed in terms of Bingham model parameters g (yield value and h (plastic viscosity. Based on the test results it was found out that the fiber type and volume fraction affected both the yield stress and plastic viscosity.

  18. Influence of polymer fibers on rheological properties of cement mortars

    Malaszkiewicz, Dorota

    2017-10-01

    The reinforcing effect of fibers in cement composites often results in the improvement of the brittle nature of cementitious materials. But the decrease in the workability of fresh concrete is often the disadvantage of fibers addition. Conventional single-point workability tests cannot characterize workability of concrete in terms of fundamental rheological parameters. To this end, this paper describes an investigation of the influence of synthetic fiber additions (fiber length in the range 12-50 mm and volume fraction in the range 0-4%) on the rheological properties of fiber reinforced fresh mortar (FRFM) and development of these properties over time. The rheometer Viskomat XL was used in this study. Within the limitations of the instrument and testing procedure it is shown that FRFMs conform to the Bingham model. Natural postglacial sand 0/4 mm was used as a fine aggregate and cement CEMI 42.5 R was used as a binder. Three commercial synthetic fibers were selected for these examinations. Rheological properties were expressed in terms of Bingham model parameters g (yield value ) and h (plastic viscosity). Based on the test results it was found out that the fiber type and volume fraction affected both the yield stress and plastic viscosity.

  19. PENGARUH PENAMBAHAN SIKA GROUT PADA MORTAR SEBAGAI BAHAN GROUTING TERHADAP LEKATAN TULANGAN DALAM BETON DENGAN COPPER SLAG SEBAGAI CEMENTITIOUS

    Mohammad Sulton

    2012-09-01

    Full Text Available Abstract: The Impact of Sika Grout Addition on Grouting Mortar Toward Concrete Reinforcement Stickness with Copper Slag as Cementitious. The aim of this research is to identify the impact of Sika Grout addition on grouting mortar toward concrete reinforcement stickness with copper slag as cementitious. The experiment result of this research shows that (1 the addition of Sika Grout 215 in grouting mortar can improve the reinforcement stickness; (2 the use of 100% Sika Grout 215 in grouting mortar produces maximum stickness; (3 the stickness of 100% Sika Grout 215 has 12.800 kg stronger (2,8% of improvement than those of using copper slag reinforcement (without grouting as 12.450 kg; (4 the use of less than 100% Sika Grout produces less stickness of no-grouting reinforcement; and (5 there is similar slip characteristic between  concrete reinforcement added with grouting and without grouting as 2,5 mm on outer part of the mortar.

  20. Use of waste brick as a partial replacement of cement in mortar.

    Naceri, Abdelghani; Hamina, Makhloufi Chikouche

    2009-08-01

    The aim of this study is to investigate the use of waste brick as a partial replacement for cement in the production of cement mortar. Clinker was replaced by waste brick in different proportions (0%, 5%, 10%, 15% and 20%) by weight for cement. The physico-chemical properties of cement at anhydrous state and the hydrated state, thus the mechanical strengths (flexural and compressive strengths after 7, 28 and 90 days) for the mortar were studied. The microstructure of the mortar was investigated using scanning electron microscopy (SEM), the mineralogical composition (mineral phases) of the artificial pozzolan was investigated by the X-ray diffraction (XRD) and the particle size distributions was obtained from laser granulometry (LG) of cements powders used in this study. The results obtained show that the addition of artificial pozzolan improves the grinding time and setting times of the cement, thus the mechanical characteristics of mortar. A substitution of cement by 10% of waste brick increased mechanical strengths of mortar. The results of the investigation confirmed the potential use of this waste material to produce pozzolanic cement.

  1. Use of waste brick as a partial replacement of cement in mortar

    Naceri, Abdelghani; Hamina, Makhloufi Chikouche

    2009-01-01

    The aim of this study is to investigate the use of waste brick as a partial replacement for cement in the production of cement mortar. Clinker was replaced by waste brick in different proportions (0%, 5%, 10%, 15% and 20%) by weight for cement. The physico-chemical properties of cement at anhydrous state and the hydrated state, thus the mechanical strengths (flexural and compressive strengths after 7, 28 and 90 days) for the mortar were studied. The microstructure of the mortar was investigated using scanning electron microscopy (SEM), the mineralogical composition (mineral phases) of the artificial pozzolan was investigated by the X-ray diffraction (XRD) and the particle size distributions was obtained from laser granulometry (LG) of cements powders used in this study. The results obtained show that the addition of artificial pozzolan improves the grinding time and setting times of the cement, thus the mechanical characteristics of mortar. A substitution of cement by 10% of waste brick increased mechanical strengths of mortar. The results of the investigation confirmed the potential use of this waste material to produce pozzolanic cement.

  2. Effect of Gamma Irradiation on Polymer Modified White Sand Cement Mortar Composites

    Khattab, M.M.

    2012-01-01

    This study focuses on the substitution effect of standard sand of conventional cement mortar made from ordinary Portland cement (OPC) and standard sand (SS) OPC/SS 1:3; by different ratios of white sand (WS) powder to prepare three types of white sand cement mortar designated as 1OPC:2SS:1WS, 1OPC:1SS:2WS and 1OPC:0SS:3WS. The prepared samples were first cured under tap water for different time intervals namely 3, 7, 28 and 90 days. The effect of addition of 10% styrene-acrylic ester (SAE) as well as the effect of different doses of gamma rays (10, 20, 30 and 50 kGy) on the physicomechanical properties of polymer modified white sand cement mortar specimens also discussed. Compression strength test, total porosity and water absorption percentages were measured according to standard specifications. The obtained data indicated that, the cement mortar samples containing different ratios of white sand have lower values of compressive strength as compared to the conventional cement mortar while, the percentages of total porosity and water absorption increased. On the other hand, the polymer modified mortar specimens showed a noticeably enhancement in the physico-mechanical properties under the effect of gamma-radiation than those of untreated samples. These results were confirmed by scanning electron microscopy (SEM), and thermogravimetric analysis (TGA) studies

  3. Cementation of nitrate solutions by alkali-activated slag-metakaolin cement

    Rakhimova, N.R.; Rakhimov, R.Z.; Naumkina, N.I.; Gubaidullina, A.M.; Yakovlev, G.I.; Shaybadullina, A.V.

    2015-01-01

    This paper considered the feasibility of solidification of liquid salt wastes by NaNO 3 solutions of concentration 100-700 g/l by alkali-activated slag (AASC) and alkali-activated slag-meta-kaolin cements (AASMC). The AASC (activated by 5% Na 2 O) and AASMC (activated by 5% Na 2 O and introduced with 5% of MK) mixed with NaNO 3 solutions were more effective in comparison with Portland cement. The compressive strength of hardened AASC and AASMC pastes was 1.6-12. and 7- 21 MPa in 3-day age and 13.4-31 and 20-37 MPa in 28-day age, respectively, depending on concentration of NaNO 3 solution. The incorporation of 3-5% meta-kaolin in AASC: (i) increased the compressive strength of hardened AASMC pastes up to 50% depending on the type of meta-kaolin, (ii) shortened setting times of fresh AASMC pastes

  4. Utilization of recycled glass derived from cathode ray tube glass as fine aggregate in cement mortar

    Ling, Tung-Chai; Poon, Chi-Sun

    2011-01-01

    Graphical abstract: Display Omitted Highlights: → A recycling/treatment process to remove lead on funnel glass surface is described. → Utilizing recycled funnel glass in mortar can reduce hazardous CRT glass wastes. → Effects of CRT glass content on the properties of cement mortar are studied. → Fly ash can effectively mitigate ASR expansion of mortar even at 100% glass content. → Alkaline medium in cement matrix successfully prevented the leaching of lead. - Abstract: Rapid advances in the electronic industry led to an excessive amount of early disposal of older electronic devices such as computer monitors and old televisions (TV) before the end of their useful life. The management of cathode ray tubes (CRT), which have been a key component in computer monitors and TV sets, has become a major environmental problem worldwide. Therefore, there is a pressing need to develop sustainable alternative methods to manage hazardous CRT glass waste. This study assesses the feasibility of utilizing CRT glass as a substitute for natural aggregates in cement mortar. The CRT glass investigated was an acid-washed funnel glass of dismantled CRT from computer monitors and old TV sets. The mechanical properties of mortar mixes containing 0%, 25%, 50%, 75% and 100% of CRT glass were investigated. The potential of the alkali-silica reaction (ASR) and leachability of lead were also evaluated. The results confirmed that the properties of the mortar mixes prepared with CRT glass was similar to that of the control mortar using sand as fine aggregate, and displayed innocuous behaviour in the ASR expansion test. Incorporating CRT glass in cement mortar successfully prevented the leaching of lead. We conclude that it is feasible to utilize CRT glass in cement mortar production.

  5. FUNGISTATIC PROPERTIES OF GRANULATED BLASTFURNACE SLAG AND RELATED SLAG-CONTAINING CEMENTS

    Julius Strigac

    2016-03-01

    Full Text Available The article deals with studying the antifungal effect of ground granulated blastfurnace slag (GGBS and the cements made from it. Antifungal effects were tested on the fungi using the procedure given in the Czech national standard CSN 72 4310: 1977 - Testing the mould proofness properties of building products and materials. A mixture of the fungi Aspergillus niger, Chaetomium globosum, Penicillium funiculosum, Paecilomyces variotii and Gliocladium virens was used for testing. The scale for evaluating mould proofness properties according to CSN 72 4310: 1977 is from 0 to 5 in degree of fungi growth, where a value of 0 means that no growth of fungi occurs and the building products and materials possess fungistatic properties. The study confirms the fungistatic propeties of GGBS with mould proofness property 0. The addition of GGBS to cements from 65 wt.% to 95 wt.% ensures the achieving of a fungistatic environment, which enables the production of fungistatic blastfurnace cements CEM III/A 32.5 N (with GGBS content of 65 wt.%, CEM III/B 32.5 N and CEM III/C 32.5 N with mould proofness property 0.

  6. The effect of modified hydrotalcites on mechanical properties and chloride penetration resistance in cement mortar

    Yang, Z.; Fischer, H.; Polder, R.B.

    2015-01-01

    In this paper, two types of modified hydrotalcites (MHT) were incorporated into cement mortars with two dosage levels (replacing 5% and 10% cement by mass). Designated testing programme including strength test, porosity test, and rapid chloride migration and diffusion test were employed to

  7. Characteristics of shock propagation in high-strength cement mortar

    Wang, Zhanjiang; Li, Xiaolan; Zhang, Ruoqi

    2001-06-01

    Planar impact experiments have been performed on high-strength cement mortar to determine characteristics of shock propagation.The experiments were conducted on a light-gas gun,and permanent-magnet particle velocity gages were used to obtain the sand of 0.5 3.5mm size.A bulk density of 2.31g/cm^3,and a compressive and tensile strength of 82MPa and 7.8MPa,respectively,were determined.Three kinds of experimental techniques were used,including the reverse ballistic configuration.These techniques effectively averaged the measured dynamic compression state over a sensibly large volume of the test sample.The impact velocities were controlled over a range of approximately 80m/s to 0.83km/s.Hugoniot equation of state data were obtained for the material over a pressure range of approximately 0.2 2.0GPa,and its nonlinear constitutive relation were analyzed.The experiment results show that,in higher pressure range provided in the experiment,the shock wave in the material splits into two components of an elastic and a plastic,with the Hugoniot elastic limit 0.4 0.5GPa and the precursor velocity about 4.7km/s,and the material presents a very strong nonlinear dynamic response,and its shock amplitude will greatly decrease in propagation.

  8. Strength and Mechanical Properties of High Strength Cement Mortar with Silica Fume

    川上, 英男; 谷, 康博

    1993-01-01

    Two series of tests were carried out to clarify the effects of silica fume on the strength and mechanical properties of cement mortar. The test specimens of cement mortar were prepared within the flow values between 180 mm and 240 mm which qualifies better workability of the concrete. The fiow values were attained by using superplasticizer. The specimens were tested at the age of 4 weeks. Main results of the experiments are as follows. 1. At a given cement water ratio,the larger volume of sil...

  9. Investigating the Influence of Waste Basalt Powder on Selected Properties of Cement Paste and Mortar

    Dobiszewska, Magdalena; Beycioğlu, Ahmet

    2017-10-01

    Concrete is the most widely used man-made construction material in civil engineering applications. The consumption of cement and thus concrete, increases day by day along with the growth of urbanization and industrialization and due to new developments in construction technologies, population growing, increasing of living standard. Concrete production consumes much energy and large amounts of natural resources. It causes environmental, energy and economic losses. The most important material in concrete production is cement. Cement industry contributes to production of about 7% of all CO2 generated in the world. Every ton of cement production releases nearly one ton of CO2 to atmosphere. Thus the concrete and cement industry changes the environment appearance and influences it very much. Therefore, it has become very important for construction industry to focus on minimizing the environmental impact, reducing energy consumption and limiting CO2 emission. The need to meet these challenges has spurred an interest in the development of a blended Portland cement in which the amount of clinker is reduced and partially replaced with mineral additives - supplementary cementitious materials (SCMs). Many researchers have studied the possibility of using another mineral powder in mortar and concrete production. The addition of marble dust, basalt powder, granite or limestone powder positively affects some properties of cement mortar and concrete. This paper presents an experimental study on the properties of cement paste and mortar containing basalt powder. The basalt powder is a waste emerged from the preparation of aggregate used in asphalt mixture production. Previous studies have shown that analysed waste used as a fine aggregate replacement, has a beneficial effect on some properties of mortar and concrete, i.e. compressive strength, flexural strength and freeze resistance also. The present study shows the results of the research concerning the modification of cement

  10. Cement content influence in rebar corrosion in carbonated mortars

    Américo, P. O.

    2003-12-01

    Full Text Available The cement hydration products protect the concrete rebars of the reinforced concrete due to the production of Ca(OH2, NaOH, and KOH that, upon dissolving in the concrete s aqueous phase, generate a pH above 12.5. However, reinforced concrete structures are exposed to pollutant gases, such as, CO2 which upon penetrating the concrete, reacts with the alkaline components, consequently reducing the pH of the aqueous phase causing the loss of passivity by the rebar and as a consequence its corrosion when there is the presence of humidity and oxygen. The objective of the current paper is the analysis of the alkaline reserve influence, measured by the cement content, in the corrosion of rebars employing the polarization resistance technique for determining the corrosion intensity. Results for corrosion intensity of rebars embedded in prismatic mortar test specimens are produced with three cement content levels, with equal water/cement ratio. Cylindrical test specimens were also used for verification of the capillary absorption and the porosity by means of mercury porosymetry The results show that the initiation period is shorter and the corrosion intensity of the rebars is higher when the cement content is lower However, there is also an alteration in the microstructure upon altering the cement content, and far this reason one cannot conclude that the alkaline reserve alone is responsible for these results.

    Los productos de hidratación del cemento protegen las armaduras embebidas en el hormigón debido a la gran cantidad de Ca(OH2, NaOH y KOH disueltos en la fase acuosa del hormigón que proporcionan un pH mayor que 12,5. Sin embargo, las estructuras de hormigón armado están expuestas a los gases contaminantes como el CO2, que al penetrar en el hormigón reacciona con los compuestos alcalinos, se reduce el pH de la fase acuosa y provocan la despasivación de la armadura. Posteriormente, si hay

  11. The influence of compound admixtures on the properties of high-content slag cement

    Dongxu, L.; Xuequan, W.; Jinlin, S.; Yujiang, W.

    2000-01-01

    Based on the activation theory of alkali and sulfate, the influence of compound admixtures on the properties of high-content slag cement was studied by testing the strength, pore structure, hydrates, and microstructure, Test results show that compound admixtures can obviously improve the properties of high-content slag cement. The emphasis of the present research is two-fold: substituting gypsum with anhydrite and calcining gypsum. These both can improve early and later performance.

  12. Quantitative sensing of corroded steel rebar embedded in cement mortar specimens using ultrasonic testing

    Owusu Twumasi, Jones; Le, Viet; Tang, Qixiang; Yu, Tzuyang

    2016-04-01

    Corrosion of steel reinforcing bars (rebars) is the primary cause for the deterioration of reinforced concrete structures. Traditional corrosion monitoring methods such as half-cell potential and linear polarization resistance can only detect the presence of corrosion but cannot quantify it. This study presents an experimental investigation of quantifying degree of corrosion of steel rebar inside cement mortar specimens using ultrasonic testing (UT). A UT device with two 54 kHz transducers was used to measure ultrasonic pulse velocity (UPV) of cement mortar, uncorroded and corroded reinforced cement mortar specimens, utilizing the direct transmission method. The results obtained from the study show that UPV decreases linearly with increase in degree of corrosion and corrosion-induced cracks (surface cracks). With respect to quantifying the degree of corrosion, a model was developed by simultaneously fitting UPV and surface crack width measurements to a two-parameter linear model. The proposed model can be used for predicting the degree of corrosion of steel rebar embedded in cement mortar under similar conditions used in this study up to 3.03%. Furthermore, the modeling approach can be applied to corroded reinforced concrete specimens with additional modification. The findings from this study show that UT has the potential of quantifying the degree of corrosion inside reinforced cement mortar specimens.

  13. The influence of hardening conditions on the properties of masonry cement mortar prisms made in brick moulds

    Bertram, G.; Lourenco, P.B.; Hasseltine, B.A.; Vasconseles, G.

    2014-01-01

    One aspect of our investigation into the spacing of movement joints involved the short and long term deformation of mortar embedded in masonry. In this research the influence of hardening conditions on the physical and mechanical properties of masonry cement mortar [M5] were studied. Mortar prisms

  14. Axial compression behavior of concrete masonry wallettes strengthened with cement mortar overlays

    F. L. De Oliveira

    Full Text Available This paper presents the results of a series of axial compression tests on concrete block wallettes coated with cement mortar overlays. Different types of mortars and combinations with steel welded meshes and fibers were tested. The experimental results were discussed based on different theoretical approaches: analytical and Finite Element Method models. The main conclusions are: a the application of mortar overlays increases the wall strength, but not in a uniform manner; b the strengthening efficiency of wallettes loaded in axial compression is not proportional to the overlay mortar strength because it can be affected by the failure mechanisms of the wall; c steel mesh reinforced overlays in combination with high strength mortar show better efficiency, because the steel mesh mitigates the damage effects in the block wall and in the overlays themselves; d simplified theoretical methods of analysis as described in this paper can give satisfactory predictions of masonry wall behavior up to a certain level.

  15. An Analysis of the Mechanical Characteristics and Constitutive Relation of Cemented Mercury Slag

    Xinwei Li

    2017-01-01

    Full Text Available This study focuses on mercury slag in the Tongren area of Guizhou Province, China. Computed tomography (CT is used with uniaxial and triaxial compression tests to examine the mechanical changes in cemented mercury slag and its formation. The CT results for the uniaxial compression test reveal the overall failure process of the mercury slag structure. Based on the coarse-grained soil triaxial test, a modified Duncan-Chang model is compared with the actual monitoring results and is found to be suitable for the analysis of the slag constitutive model.

  16. Chloride Ion Adsorption Capacity of Anion Exchange Resin in Cement Mortar

    Yunsu Lee

    2018-04-01

    Full Text Available This paper presents the effect of anion exchange resin (AER on the adsorption of chloride ions in cement mortar. The kinetic and equilibrium behaviors of AER were investigated in distilled water and Ca(OH2 saturated solutions, and then the adsorption of chloride ions by the AER in the mortar specimen was determined. The AER was used as a partial replacement for sand in the mortar specimen. The mortar specimen was coated with epoxy, except for an exposed surface, and then immersed in a NaCl solution for 140 days. The chloride content in the mortar specimen was characterized by energy dispersive X-ray fluorescence analysis and electron probe microanalysis. The results showed that the AER could adsorb the chloride ions from the solution rapidly but had a relatively low performance when the pH of its surrounding environment increased. When the AER was mixed in the cement mortar, its chloride content was higher than that of the cement matrix around it, which confirms the chloride ion adsorption capacity of the AER.

  17. Influence of citric acid as setting retarder in CPV portland cement pastes and mortars

    Mendes, B.C.; Lopes, M.M.S.; Alvarenga, R.C.S.S.; Fassoni, D.P.; Pedroti, L.G.; Azevedo, A.R.G. de

    2016-01-01

    This work aims to study the availability of using and the influence of citric acid in the properties of pastes and mortars made with Portland cement CPV ARI both in fresh and hardened form. The citric acid dosages were 0, 0.4%, and 0.8% relative to the cement mass. The produced cement pastes were tested to determine normal consistency water and initial and final setting times. Mortars were tested to determine the consistency index, specific gravity, air entrained content in the fresh stage, hardened bulk density, compressive strength at ages 7, 14, and 28 days, and analysis by XRD technique. The results show that citric acid, besides improve the mortar workability, contribute to an increase in mechanical strength in older than 14 days. (author)

  18. Effect of brief heat-curing on microstructure and mechanical properties in fresh cement based mortars

    Ballester, P.; Hidalgo, A.; Marmol, I.; Morales, J.; Sanchez, L.

    2009-01-01

    The effect of temperature on fresh mortar and cement paste was evaluated by simulating the curing conditions of external buildings plastering applied under extremely hot weather. The specimens were heated at controlled temperatures in the 40-80 o C range by exposure to IR radiation over short periods. The effect of soaking for a short time was also examined. The results of compressive strength tests, scanning electron microscopy, infrared spectroscopy and mercury porosimetry helped to characterize the mechanical and physico-chemical properties of the studied sample. Early age behaviour (28 days) in neat cement was barely affected by the temperature. By contrast, exposure to high temperatures caused significant microstructural changes in the mortar. However, successive soaking over short periods was found to reactivate the mechanism of curing and restore the expected mechanical properties. Based on the results, application of cement based mortar at high temperatures is effective when followed by a short, specific soaking process.

  19. Partial replacement of Portland cement by red ceramic waste in mortars: study of pozzolanic activity

    Silva, A.R. da; Cabral, K.C.; Pinto, E.N. de M.G.l.

    2016-01-01

    The objective of this study is to analyze the pozzolanic activity of red ceramic residue on the partial replacement of Portland cement in mortars. The mortars were prepared by substituting 25% of the Portland cement for ground of ceramic residue with water cement’s factor of 0.48. The concrete used to construct the reference mortars and those with addiction was CPII-Z-32 (compound of Portland pozzolana cement). The chemical analysis and physical ceramic waste showed that this meets the requirements of NBR12653 (2014) for use as pozzolanic material. The pozzolanic activity index (IAP) obtained for the ceramic waste to twenty-eight days cure rate was 80.28%. (author)

  20. NANOFIBRILLATED CELLULOSE (NFC AS A POTENTIAL REINFORCEMENT FOR HIGH PERFORMANCE CEMENT MORTAR COMPOSITES

    Mònica Ardanuy,

    2012-07-01

    Full Text Available In this work, nanofibrillated cellulose (NFC has been evaluated as a potential reinforcement for cement mortar composites. Two types of vegetable fibres with different composition and properties (cellulose content and microfibrillar angle, sisal, and cotton linters pulps, were initially characterised in order to assess their reinforcing capability. Sisal pulp was found to be most suitable as reinforcement for the brittle cementitious matrix. Nanofibrillated cellulose was produced by the application of a high intensity refining process of the sisal pulp. It was found that 6 hours of refining time was required to obtain the desired nanofibrillation of the fibers. Cement mortar composites reinforced with both the sisal fibres and the nanofibrillated cellulose were prepared, and the mechanical properties were determined under flexural tests. The cement mortar composites reinforced with the nanofibrillated cellulose exhibited enhanced flexural properties, but lower values of fracture energy, than the ones reinforced with the conventional sisal fibres.

  1. Cement Pastes and Mortars Containing Nitrogen-Doped and Oxygen-Functionalized Multiwalled Carbon Nanotubes

    Mauricio Martínez-Alanis

    2016-01-01

    Full Text Available Cement pastes and mortars based on ordinary Portland cement containing nitrogen-doped multiwalled carbon nanotubes (MWCNT-Nx or oxygen-functionalized multiwalled carbon nanotubes (MWCNT-Ox are investigated. To incorporate MWCNTs into the cementitious matrix, the as-produced carpets are dispersed over periods of 1 and 2 hours in distilled water at pH levels of 1 and 7. The cement pastes are prepared by adding 0.1 wt% of MWCNTs to cement powder, followed by characterization with SEM and X-ray diffraction (XRD at an early age (first hours of hydration. The mortars are mechanically characterized during the hydration process for a period of 28 days. SEM characterization of cement pastes revealed that the carbon nanotubes are well incorporated in the cementitious matrix, with the hydrated cement grains interconnected by long carbon nanotubes. XRD characterizations demonstrated that, during the hydration of cement pastes, different peaks emerged that were associated with ettringite, hydrated calcium silicate, and calcium hydroxide, among other structures. Results of the compressive strength measurements for mortars simultaneously mixed with MWCNT-Nx and MWCNT-Ox reached an increment of approximately 30% in compressive strength. In addition, density functional theory calculations were performed in nitrogen-doped and oxygen-functionalized carbon nanotubes interacting with a cement grain.

  2. Influence of fly ash fineness on water requirement and shrinkage of blended cement mortars

    Vanissorn Vimonsatit

    2015-12-01

    Full Text Available In this paper, the influence of fly ash fineness on water requirement and shrinkage of blended cement mortar was studied. The results indicate that the water requirement and shrinkage characteristic of the blended cement mortar are dependent on fly ash fineness and replacement level. The use of coarse fly ash slightly reduces the water requirement but greatly reduced the drying and the autogenous shrinkage of the blended cement mortars and the reduction is more with an increase in the fly ash replacement level. The finer fly ashes further reduce the water requirement, but increase the drying and the autogenous shrinkages as compared with coarser fly ash. The incorporation of superplasticizer drastically reduces the water requirement, but the effect on the drying and autogenous shrinkages of the normal Portland cement mortar is small. However, for the fly ash mortar, the use of superplasticizer results in a decrease in drying shrinkage and in a substantial increase in the autogenous shrinkage particularly for the fine fly ash at a high replacement level.

  3. Use of copper slag in the manufacture of Portland cement

    Aquilar Elguézabal, A.

    2006-03-01

    Full Text Available Given its chemical and mineralogical characteristics, copper slag, a solid industrial by-product, may serve as a partial substitute for silica and hematite in raw mixes used to manufacture Portland cement clinker. The benefits of such substitution include lower production costs and energy savings. The effect of slag-containing raw mixes on the reactivity of the CaO-Si02-Al203-Fe203 system was studied at three temperatures (1,350, 1,400 and 1,450ºC. Four mixes were used: M-1 and M-2 prepared with conventional prime materials and M-3 and M-4, in which ignimbrite and hematite were substituted for slag. In M-3 the slag replaced 45.54% of the ignimbrite and 100% of the hematite, and in M-4 100% of the mineral iron. The samples were clinkerized at 1,350, 1,400 and 1,450ºC. At 1,400ºC, clinker M-3 was found to have 10.7% less free lime than M-1, while the level in M-4 it was 15.93% lower than in M-2. The presence of the main clinker phases was confirmed by X-ray diffraction, which also showed that adding slag during c/inker manufacture slightly improves raw mix burnability without generating new unwanted phases. Consequently, recovery in cement kilns would appear to be an economically and environmentally feasible alternative to coprocessing such waste, although the industrial use of slag depends on its heavy metal content.En acuerdo con las características químicas y mineralógicas de la escoria de cobre, este residuo sólido industrial puede ser utilizado en el proceso de fabricación de clínker Portland como sustituto parcial de los minerales de sílice y hematita en la formación de mezclas crudas cuyos beneficios serían: disminución de los costos de producción de mezclas crudas y del consumo calorífico. El efecto de la adición de la escoria en las mezclas crudas sobre la reactividad del sistema CaO-Si02-Al203-Fe20 3 se estudió en tres niveles de temperatura (1.350, 1.400 Y 1.450ºC. Se trabajó con cuatro mezclas crudas, M-1 y M

  4. Carbonation Characteristics of Alkali-Activated Blast-Furnace Slag Mortar

    Keum-Il Song

    2014-01-01

    Full Text Available Alkali-activated ground granulated blast-slag (AAS is the most obvious alternative material for ordinary Portland cement (OPC. However, to use it as a structural material requires the assessment and verification of its durability. The most important factor for a durability evaluation is the degree of carbonation resistance, and AAS is known to show lower performance than OPC. A series of experiments was conducted with a view to investigate the carbonation characteristics of AAS binder. As a consequence, it was found that the major hydration product of AAS was calcium silicate hydrate (CSH, with almost no portlandite, unlike the products of OPC. After carbonation, the CSH of AAS turned into amorphous silica gel which was most likely why the compressive strength of AAS became weaker after carbonation. An increase of the activator dosage leads AAS to react more quickly and produce more CSH, increasing the compaction, compressive strength, and carbonation resistance of the microstructure.

  5. Evaluation of sulfate resistance of cement mortars containing black rice husk ash.

    Chatveera, B; Lertwattanaruk, P

    2009-03-01

    In this paper, black rice husk ashes (BRHAs), which are agrowastes from an electricity generating power plant and a rice mill, were ground and used as a partial cement replacement. The durability of mortars under sulfate attack including expansion and compressive strength loss were investigated. For parametric study, BRHA were used as a Portland cement Type 1 replacement at the levels of 0%, 10%, 30%, and 50% by weight of binder. The water-to-binder ratios were 0.55 and 0.65. For the durability of mortar exposed to sulfate attack, 5% sodium sulfate (Na2SO4) and magnesium sulfate (MgSO4) solutions were used. As a result, when increasing the percentage replacement of BRHA, the expansion and compressive strength loss of mortar decreased. At the replacement levels of 30% and 50% of BRHA, the expansion of the mortars was less than those mixed with sulfate-resistant cement. However, the expansion of the mortars exposed to Na2SO4 was more than those exposed to MgSO4. Increasing the replacement level of BRHA tends to reduce the compressive strength loss of mortars exposed to Na2SO4 attack. In contrary, under MgSO4 attack, when increasing the replacement level of BRHA, the compressive strength loss increases from 0% to 50% in comparison to Portland cement mortar. Results show that ground BRHA can be applied as a pozzolanic material to concrete and also improve resistance to sodium sulfate attack, but it can impair resistance to magnesium sulfate attack.

  6. Characterization of Mechanical and Bactericidal Properties of Cement Mortars Containing Waste Glass Aggregate and Nanomaterials

    Pawel Sikora

    2016-08-01

    Full Text Available The recycling of waste glass is a major problem for municipalities worldwide. The problem concerns especially colored waste glass which, due to its low recycling rate as result of high level of impurity, has mostly been dumped into landfills. In recent years, a new use was found for it: instead of creating waste, it can be recycled as an additive in building materials. The aim of the study was to evaluate the possibility of manufacturing sustainable and self-cleaning cement mortars with use of commercially available nanomaterials and brown soda-lime waste glass. Mechanical and bactericidal properties of cement mortars containing brown soda-lime waste glass and commercially available nanomaterials (amorphous nanosilica and cement containing nanocrystalline titanium dioxide were analyzed in terms of waste glass content and the effectiveness of nanomaterials. Quartz sand is replaced with brown waste glass at ratios of 25%, 50%, 75% and 100% by weight. Study has shown that waste glass can act as a successful replacement for sand (up to 100% to produce cement mortars while nanosilica is incorporated. Additionally, a positive effect of waste glass aggregate for bactericidal properties of cement mortars was observed.

  7. Characterization of Mechanical and Bactericidal Properties of Cement Mortars Containing Waste Glass Aggregate and Nanomaterials

    Sikora, Pawel; Augustyniak, Adrian; Cendrowski, Krzysztof; Horszczaruk, Elzbieta; Rucinska, Teresa; Nawrotek, Pawel; Mijowska, Ewa

    2016-01-01

    The recycling of waste glass is a major problem for municipalities worldwide. The problem concerns especially colored waste glass which, due to its low recycling rate as result of high level of impurity, has mostly been dumped into landfills. In recent years, a new use was found for it: instead of creating waste, it can be recycled as an additive in building materials. The aim of the study was to evaluate the possibility of manufacturing sustainable and self-cleaning cement mortars with use of commercially available nanomaterials and brown soda-lime waste glass. Mechanical and bactericidal properties of cement mortars containing brown soda-lime waste glass and commercially available nanomaterials (amorphous nanosilica and cement containing nanocrystalline titanium dioxide) were analyzed in terms of waste glass content and the effectiveness of nanomaterials. Quartz sand is replaced with brown waste glass at ratios of 25%, 50%, 75% and 100% by weight. Study has shown that waste glass can act as a successful replacement for sand (up to 100%) to produce cement mortars while nanosilica is incorporated. Additionally, a positive effect of waste glass aggregate for bactericidal properties of cement mortars was observed. PMID:28773823

  8. compressive and flexural strength of cement mortar stabilized with ...

    PROF. BARTH EKWEME

    concrete. However, plain mortar materials are usually brittle and often crack more easily and fail more suddenly than ... impact strength, higher elastic modulus, better sound proofness ..... in Concrete. Unpublished Ph.D. Thesis, Department.

  9. PERFORMANCE OF CEMENT MORTARS REPLACED BY GROUND WASTE BRICK IN DIFFERENT AGGRESSIVE CONDITIONS

    ILHAMI DEMIR

    2011-09-01

    Full Text Available This article investigates the sulphate resistance of cement mortars when subjected to different exposure conditions. Cement mortars were prepared using ground waste brick (GWB as a pozzolanic partial replacement for cement at replacement levels of 0%, 2.5%, 5%, 7.5, 10%, 12.5 and 15%. Mortar specimens were stored under three different conditions: continuous curing in lime-saturated tab water (TW, continuous exposure to 5% sodium sulphate solution (SS, and continuous exposure to 5% ammonium nitrate solution (AN, at a temperature of 20 ± 3 ºC, for 7, 28, 90, and 180 days. Prisms with dimensions of 25×25×285 mm, to determine the expansions of the mortar samples; and another set of prisms with dimensions of 40×40×160 mm, were prepared to calculate the compressive strength of the samples. It was determined that the GWB replacement ratios between 2.5% and 10% decreased the 180 days expansion values. The highest compressive strength values were found for the samples with 10% replacement ratio in the TW, SS, and AN conditions for 180 days. The microstructure of the mortars were investigated using scanning electron microscopy (SEM and the Energy dispersive X-ray (EDX.

  10. Effect of Gum Arabic Karroo as a water-reducing admixture in cement mortar

    Rose Mbugua

    2016-12-01

    Full Text Available The aim of this study was to develop Gum Acacia Karroo (GAK as set retarding-water reducing admixture in cement mortars. Retarding admixtures are used to counter effect the accelerated hydration of cement at elevated temperatures by slowing down the retarding process especially during the day when concreting work is done. However most retarding admixtures available in the market are expensive, thereby making them out of reach for small consumers of concrete in Africa are expensive and not readily available. GAK, which contains soluble sugars, was investigated as a set-retarding water reducing-admixture. Setting time was measured in cement pastes with different dosages of GAK and a commercial retarding agent (Tard CE. Compressive strength, bleeding and flow test were investigated on cement mortars with the control being cement mortar without admixture. GAK was found to increase final setting time by 6 h above control. Compressive strength increased when water cement ratio was reduced from 0.5 to 0.4. Thermogravimetric analysis revealed increased dosage of GAK reduced hydration rate.

  11. Electrodialytically treated MSWI APC residue as substitute for cement in mortar

    Kirkelund, Gunvor Marie; Geiker, Mette Rica; Jensen, Pernille Erland

    2014-01-01

    Air pollution control (APC) residues from municipal solid waste incineration (MSWI) are considered hazardous waste and need pretreatment prior to possible reuse. Here, two MSWI APC residues, from which the most mobile fraction of heavy metals and salts has been removed by carbonation and/or elect......Air pollution control (APC) residues from municipal solid waste incineration (MSWI) are considered hazardous waste and need pretreatment prior to possible reuse. Here, two MSWI APC residues, from which the most mobile fraction of heavy metals and salts has been removed by carbonation and....../or electrodialytic remediation, were used in Portland cement mortar. Mortar bars with 15 % weight replacement of cement by APC residues showed compressive strengths up to 40 MPa after 28/32 days. Heavy metal and salt leaching from both crushed and monolithic mortars with APC residues was generally similar...

  12. Performance Characteristics of Waste Glass Powder Substituting Portland Cement in Mortar Mixtures

    Kara, P.; Csetényi, L. J.; Borosnyói, A.

    2016-04-01

    In the present work, soda-lime glass cullet (flint, amber, green) and special glass cullet (soda-alkaline earth-silicate glass coming from low pressure mercury-discharge lamp cullet and incandescent light bulb borosilicate glass waste cullet) were ground into fine powders in a laboratory planetary ball mill for 30 minutes. CEM I 42.5N Portland cement was applied in mortar mixtures, substituted with waste glass powder at levels of 20% and 30%. Characterisation and testing of waste glass powders included fineness by laser diffraction particle size analysis, specific surface area by nitrogen adsorption technique, particle density by pycnometry and chemical analysis by X-ray fluorescence spectrophotometry. Compressive strength, early age shrinkage cracking and drying shrinkage tests, heat of hydration of mortars, temperature of hydration, X-ray diffraction analysis and volume stability tests were performed to observe the influence of waste glass powder substitution for Portland cement on physical and engineering properties of mortar mixtures.

  13. Wood ash used as partly sand and/or cement replacement in mortar

    Ottosen, Lisbeth M.; Hansen, Esben Østergaard; Jensen, Pernille Erland

    2016-01-01

    , and the present work reports a characterization of three different WAs. Properties of mortar samples with the WAs used as partly cement and/or sand replacement are reported. Compressive strength development and porosity are the mortar properties in focus. The overall aim of the work is to evaluate the influence...... of the ashes were dry and sampled just after the incineration, whereas one ash had a water content of 15%, because the ash was sprayed with water to avoid dust during ash handling at the incineration plant. Regardless of replacing cement or sand with WAs, the compressive strength decreased compared...... to a reference without ash, however, the decrease was small for two of the ashes. Using the ash with the high LoI resulted in significantly lower compressive strength compared to the other two ashes. The mortar samples with two of the ashes (with low LoI) had qualities, which were very encouraging in order...

  14. The application of modified hydrotalcites as chloride scavengers and inhibitor release agents in cement mortars

    Yang, Z.; Fischer, H.; Polder, R.B.

    2014-01-01

    Owing to the unique molecular structure and high ion exchange capacity, hydrotalcites are believed to have a potential to be modified and tailor-made as an active component of concrete. In this paper, two types of modified hydrotalcites (MHT-pAB and MHT-NO2) were incorporated into cement mortars

  15. Determination of isothermal unsaturated capillary flow in high performance cement mortars by NMR imaging

    Hazrati, K.; Pel, L.; Marchand, J.; Kopinga, K.; Pigeon, M.

    2002-01-01

    The time-dependent liquid water distribution in cement mortar mixtures during water absorption was determined using a proton nuclear magnetic resonance imaging (NMRI) technique. The variation of the material water diffusion coefficient with the water content was established on the basis of these

  16. INFLUENCE OF SILICEOUS AND CALCAREOUS FLY-ASHES ON PROPERTIES OF CEMENT MORTARS

    Gabriela Monika Rutkowska

    2016-09-01

    Full Text Available Care of the environment in accordance with the principles of sustainable development introduces the possibility and need for waste recycling. Construction and building industries have the greatest potential for reuse of waste. The article presents the results of investigations of cement mortars – tests of compressive and tensile strength after 28 and 56 days of curing – for normative mortars and mortars containing fly ashes – calcareous and siliceous ash – in their composition. To make the samples, the Portland cement CEM I 32,5 R, 42,5R and natural aggregate with graining of 0–2 mm were used. Concrete with siliceous and calcareous admixtures was made in six lots where the ash was added in the quantity of 2%, 5%, 10% of the cement mass or the 2%, 5%, 10% of cement was replaced by ashes. After the tests, it was stated that the siliceous fly-ash admixture increases the compressive and bending strength in comparison to the mortars with the calcareous ash admixtures.

  17. Determination of Chlorinated Solvent Sorption by Porous Material-Application to Trichloroethene Vapor on Cement Mortar.

    Musielak, Marion; Brusseau, Mark L; Marcoux, Manuel; Morrison, Candice; Quintard, Michel

    2014-08-01

    Experiments have been performed to investigate the sorption of trichloroethene (TCE) vapor by concrete material or, more specifically, the cement mortar component. Gas-flow experiments were conducted using columns packed with small pieces of cement mortar obtained from the grinding of typical concrete material. Transport and retardation of TCE at high vapor concentrations (500 mg L -1 ) was compared to that of a non-reactive gas tracer (Sulfur Hexafluoride, SF6). The results show a large magnitude of retardation (retardation factor = 23) and sorption (sorption coefficient = 10.6 cm 3 g -1 ) for TCE, compared to negligible sorption for SF6. This magnitude of sorption obtained with pollutant vapor is much bigger than the one obtained for aqueous-flow experiments conducted for water-saturated systems. The considerable sorption exhibited for TCE under vapor-flow conditions is attributed to some combination of accumulation at the air-water interface and vapor-phase adsorption, both of which are anticipated to be significant for this system given the large surface area associated with the cement mortar. Transport of both SF6 and TCE was simulated successfully with a two-region physical non-equilibrium model, consistent with the dual-medium structure of the crushed cement mortar. This work emphasizes the importance of taking into account sorption phenomena when modeling transport of volatile organic compounds through concrete material, especially in regard to assessing vapor intrusion.

  18. INFLUENCE OF SUBSTITUTION OF ORDINARY PORTLAND CEMENT BY SILICA FUME ON THE HYDRATION OF SLAG-PORTLAND CEMENT PASTES

    E.A. El-Alfi

    2011-06-01

    Full Text Available Effect of gradual substitution of ordinary Portland cement by a few percent of silica fume (0.0, 2.5, 5.0 and 7.5 wt.% on the hydration properties of slag-Portland cement pastes up to 12 months was investigated. The results show that the composite cement pastes containing silica fume give the higher physico-mechanical properties than that of the slag-Portland cement. Also, the XRD results reveal that the peak of Ca(OH2 shows higher intensity in the sample without silica fume and completely disappears in the sample containing 7.5 wt.% silica fume content. Also, the intensity peaks of C4AH13 sharply increase with silica fume content.

  19. Reusing pretreated desulfurization slag to improve clinkerization and clinker grindability for energy conservation in cement manufacture.

    Chen, Ying-Liang; Chang, Juu-En; Shih, Pai-Haung; Ko, Ming-Sheng; Chang, Yi-Kuo; Chiang, Li-Choung

    2010-09-01

    The purpose of this study was to combine the physical pretreatments of grinding, sieving, and magnetic-separation processes to reclaim iron-rich materials from the desulfurization slag, and to use the remainder for cement clinker production. The iron-rich materials can be separated out efficiently by grinding for 30 min and sieving with a 0.3 mm mesh. The non-magnetic fraction of the particles smaller than 0.3 mm was in the majority, and proved to be suitable for use as a cement raw material. The raw mixes prepared with a pretreated desulfurization slag had a relatively high reactivity, and the temperature at which alite forms was significantly reduced during the clinkerization process. The clinkers produced with 10% desulfurization slag had a high level of alite and good grindability. Generally, the improvements in clinkerization and clinker grindability are beneficial to energy conservation in cement manufacture. 2010 Elsevier Ltd. All rights reserved.

  20. The reaction of slag in cement, theory and computer modelling

    Chen, Wei; Brouwers, H.J.H.; Fischer, H.B

    2006-01-01

    For a better understanding of the performance of slag in concrete, evaluating the feasibility of using one certain type of slag and possible improvement of its use in practice, fundamental knowledge about its reaction and interaction with other constituents is important. While the researches on

  1. Effects of Blended-Cement Paste Chemical Composition Changes on Some Strength Gains of Blended-Mortars

    Kirgiz, Mehmet Serkan

    2014-01-01

    Effects of chemical compositions changes of blended-cement pastes (BCPCCC) on some strength gains of blended cement mortars (BCMSG) were monitored in order to gain a better understanding for developments of hydration and strength of blended cements. Blended cements (BC) were prepared by blending of 5% gypsum and 6%, 20%, 21%, and 35% marble powder (MP) or 6%, 20%, 21%, and 35% brick powder (BP) for CEMI42.5N cement clinker and grinding these portions in ball mill at 30 (min). Pastes and mortars, containing the MP-BC and the BP-BC and the reference cement (RC) and tap water and standard mortar sand, were also mixed and they were cured within water until testing. Experiments included chemical compositions of pastes and compressive strengths (CS) and flexural strengths (FS) of mortars were determined at 7th-day, 28th-day, and 90th-day according to TS EN 196-2 and TS EN 196-1 present standards. Experimental results indicated that ups and downs of silica oxide (SiO2), sodium oxide (Na2O), and alkali at MP-BCPCC and continuously rising movement of silica oxide (SiO2) at BP-BCPCC positively influenced CS and FS of blended cement mortars (BCM) in comparison with reference mortars (RM) at whole cure days as MP up to 6% or BP up to 35% was blended for cement. PMID:24587737

  2. Effects of Blended-Cement Paste Chemical Composition Changes on Some Strength Gains of Blended-Mortars

    Mehmet Serkan Kirgiz

    2014-01-01

    Full Text Available Effects of chemical compositions changes of blended-cement pastes (BCPCCC on some strength gains of blended cement mortars (BCMSG were monitored in order to gain a better understanding for developments of hydration and strength of blended cements. Blended cements (BC were prepared by blending of 5% gypsum and 6%, 20%, 21%, and 35% marble powder (MP or 6%, 20%, 21%, and 35% brick powder (BP for CEMI42.5N cement clinker and grinding these portions in ball mill at 30 (min. Pastes and mortars, containing the MP-BC and the BP-BC and the reference cement (RC and tap water and standard mortar sand, were also mixed and they were cured within water until testing. Experiments included chemical compositions of pastes and compressive strengths (CS and flexural strengths (FS of mortars were determined at 7th-day, 28th-day, and 90th-day according to TS EN 196-2 and TS EN 196-1 present standards. Experimental results indicated that ups and downs of silica oxide (SiO2, sodium oxide (Na2O, and alkali at MP-BCPCC and continuously rising movement of silica oxide (SiO2 at BP-BCPCC positively influenced CS and FS of blended cement mortars (BCM in comparison with reference mortars (RM at whole cure days as MP up to 6% or BP up to 35% was blended for cement.

  3. Fine natural aggregate replacement for sandy residue from itabirite exploitation in Portland cement mortar

    Melo, V.A.R.; Freire, C.B.; Pereira Junior, S.S.; Lameiras, F.S.; Tello, C.C.O.

    2011-01-01

    The fine natural aggregates are a material largely used by the civil construction for mortar and concrete production. Due to tightening legal restrictions imposed on their extraction, alternative materials are being considered. The use of sandy residue from BIF (banded iron formations) exploitation was investigated. It requires their grinding and flotation to concentrate iron oxides. Large amounts of sandy residue composed of quartz and iron oxides are generated in this process. The sandy residue was characterized relative to mineralogical composition, particle size distribution, presence of organic impurities, and particle shape. Mortar formulations were prepared by varying the type of cement, the cement to aggregate proportion and the water/cement ratio (a/c). The results of viscosity and density of fresh mortar, setting time, and compressive strength are presented. Compressive strength up to 19.5 MPa at 28 days were achieved with the use of cement CPV, a/c ratio of 0.80 and cement:aggregate proportion of 1:2. The results demonstrate the technical feasibility of using sandy residue as fine aggregate. (author)

  4. Microstructure engineering of Portland cement pastes and mortars through addition of ultrafine layer silicates

    Lindgreen, Holger; Geiker, Mette; Krøyer, Hanne

    2008-01-01

    Pozzolanic submicron-sized silica fume and the non-pozzolanic micron- and nano-sized layer silicates (clay minerals) kaolinite, smectite and palygorskite have been used as additives in Portland cement pastes and mortars. These layer silicates have different particle shape (needles and plates......), surface charge, and size (micron and nano). The structure of the resulting cement pastes and mortars has been investigated by atomic force microscopy (AFM), helium porosimetry, nitrogen adsorption (specific surface area and porosity), low-temperature calorimetry (LTC) and thermal analysis. The main result...... is that the cement paste structure and porosity can be engineered by addition of selected layer silicates having specific particle shapes and surface properties (e.g., charge and specific surface area). This seems to be due to the growth of calcium-silicate hydrates (C-S-H) on the clay particle surfaces...

  5. Effect of Copolymer Latexes on Physicomechanical Properties of Mortar Containing High Volume Fly Ash as a Replacement Material of Cement

    El-Sayed Negim

    2014-01-01

    Full Text Available This paper investigates the physicomechanical properties of mortar containing high volume of fly ash (FA as partial replacement of cement in presence of copolymer latexes. Portland cement (PC was partially replaced with 0, 10, 20, 30 50, and 60% FA. Copolymer latexes were used based on 2-hydroxyethyl acrylate (2-HEA and 2-hydroxymethylacrylate (2-HEMA. Testing included workability, setting time, absorption, chemically combined water content, compressive strength, and scanning electron microscopy (SEM. The addition of FA to mortar as replacement of PC affected the physicomechanical properties of mortar. As the content of FA in the concrete increased, the setting times (initial and final were elongated. The results obtained at 28 days of curing indicate that the maximum properties of mortar occur at around 30% FA. Beyond 30% FA the properties of mortar reduce and at 60% FA the properties of mortar are lower than those of the reference mortar without FA. However, the addition of polymer latexes into mortar containing FA improved most of the physicomechanical properties of mortar at all curing times. Compressive strength, combined water, and workability of mortar containing FA premixed with latexes are higher than those of mortar containing FA without latexes.

  6. Effect of copolymer latexes on physicomechanical properties of mortar containing high volume fly ash as a replacement material of cement.

    Negim, El-Sayed; Kozhamzharova, Latipa; Gulzhakhan, Yeligbayeva; Khatib, Jamal; Bekbayeva, Lyazzat; Williams, Craig

    2014-01-01

    This paper investigates the physicomechanical properties of mortar containing high volume of fly ash (FA) as partial replacement of cement in presence of copolymer latexes. Portland cement (PC) was partially replaced with 0, 10, 20, 30 50, and 60% FA. Copolymer latexes were used based on 2-hydroxyethyl acrylate (2-HEA) and 2-hydroxymethylacrylate (2-HEMA). Testing included workability, setting time, absorption, chemically combined water content, compressive strength, and scanning electron microscopy (SEM). The addition of FA to mortar as replacement of PC affected the physicomechanical properties of mortar. As the content of FA in the concrete increased, the setting times (initial and final) were elongated. The results obtained at 28 days of curing indicate that the maximum properties of mortar occur at around 30% FA. Beyond 30% FA the properties of mortar reduce and at 60% FA the properties of mortar are lower than those of the reference mortar without FA. However, the addition of polymer latexes into mortar containing FA improved most of the physicomechanical properties of mortar at all curing times. Compressive strength, combined water, and workability of mortar containing FA premixed with latexes are higher than those of mortar containing FA without latexes.

  7. Physico-Chemical studies on irradiated polymer-reinforcement cement mortar composites

    Younes, M.M.

    2001-01-01

    The reinforced concrete suffers from corrosion by several salts, acids or alkalies and physico-mechanical properties are greatly affected. This leads to reduce the life of reinforced concrete structure. The present investigation deals with a comparison of corrosion presentation efficiency and passivity retention of reinforcement steel coated with methylethyl and propyl inhibitors which are prepared by using γ radiation and non-coated steel embedded in γ -induced polyester cement mortar composites. From the results of these studies several conclusions could be derived and these are summarized as follows: 1- The time required to reach passivation for coated steel embedded in the mortar after soaking in tap water for 28 days lies within the range 5-15 minutes; whereas, the time required to reach passivation for steel embedded in the polyester cement mortar composites is very short (1 minute). This result is related to the presence of copolymerized polyester in the pore system of the specimens. 2- The time required to reach passivation for steel coated by inhibitors in the mortar specimens after curing in tap water for 6 months is lower than that of non -coated steel embedded in the mortar specimens cured at the same conditions. 3- A relatively high degree of corrosion inhibition was obtained for the steel embedded in polyester-cement mortar composites after curing in sea water for 28 days, the time required to reach passivation is considered as moderate in the case of methyl and ethyl inhibitors the time to passivation (T.T.P.) = 9 minutes and the degree of inhibition of steel coated with the propyl inhibitor is comparatively low (T.T.P.=21 minutes)

  8. Effect of Polysiloxanes on Roughness and Durability of Basalt Fibres–Reinforced Cement Mortar

    Danuta Barnat-Hunek

    2018-04-01

    Full Text Available The influence of roughness and the way it affects the adhesion properties and surface free energy (SFE of polysiloxanes hydrophobised basalt fibres–reinforced cement mortars were determined in this article. The physical properties of mortars were investigated in the experimental part, which also explored the impact of hydrophobisation and basalt fibres (BF addition on SFE, frost resistance, contact angle (CA, and roughness. A device capable of calculating all parameters was used to indicate the surface roughness and 3D topography. Prior to and after conducting surface and weight hydrophobisation, the contact angle of mortars was specified. Subsequently, it was used for carrying out SFE calculation by means of Neumann’s method, enabling us to characterize the adhesion properties and wettability of mortars. The research indicated that the surface roughness was substantially decreased, in turn raising the frost resistance. The corrosion resistance drops when the surface roughness, water absorption, and number of fibres in the mortar increase. The SEM images presenting the structure of polysiloxane coating and mortars were provided.

  9. The shrinkage of hardening cement paste and mortar

    Haas, de G.D.; Kreijger, P.C.; Niël, E.M.M.G.; Slagter, J.C.; Stein, H.N.; Theissing, E.M.; Wallendael, van M.

    1975-01-01

    This paper is an abstract from the report of the commission B10: "The influence of the shrinkage of cement on the shrink-age of concrete", of the Netherlands Committee for Concrete Research. Measurements of pulse velocity, volume shrinkage and heat of hydration on hardening portland cement support

  10. The comparison of properties and cost of material use of natural rubber and sand in manufacturing cement mortar for construction sub-base layer

    Rahman, R.; Nemmang, M. S.; Hazurina, Nor; Shahidan, S.; Khairul Tajuddin Jemain, Raden; Abdullah, M. E.; Hassan, M. F.

    2017-11-01

    The main issue related to this research was to examine the feasibility of natural rubber SMR 20 in the manufacturing of cement mortar for sub-base layer construction. Subbase layers have certain functions that need to be fulfilled in order to assure strong and adequate permeability of pavement performance. In a pavement structure, sub-base is below the base and serves as the foundation for the overall pavement structure, transmitting traffic loads to the sub-grade and providing drainage. Based on this research, the natural rubber, SMR 20 was with the percentages of 0%, 5%, 10% and 15% to mix with sand in the manufacture of the cement mortar. This research describes some of the properties and cost of the materials for the natural rubber and sand in cement mortar manufacturing by laboratory testing. Effects of the natural rubber replacement on mechanical properties of mortar were investigated by laboratory testing such as compressive strength test and density. This study obtained the 5% of natural rubber replaced in sand can achieved the strength of normal mortar after 7 days and 28 days. The strength of cement mortar depends on the density of cement mortar. According to the cost of both materials, sand shows the lower cost in material for the cement mortar manufacturing than the uses of natural rubber. Thus, the convectional cement mortar which used sand need lower cost than the modified rubber cement mortar and the most economical to apply in industrial. As conclusion, the percentage of 5% natural rubber in the cement mortar would have the same with normal cement mortar in terms of the strength. However, in terms of the cost of the construction, it will increase higher than cost of normal cement mortar production. So that, this modified cement mortar is not economical for the road sub-base construction.

  11. The effect of two types of modified Mg-Al hydrotalcites on reinforcement corrosion in cement mortar

    Yang, Z.; Polder, R.; Mol, J.M.C.; Andrade, C.

    2017-01-01

    Two modified Mg-Al hydrotalcites (MHTs), (MHT-pAB and MHT-NO2) were incorporated into mortar (with different w/c ratios) in two different ways: (1) as one of the mixing components in bulk mortar; (2) as part of cement paste coating of the reinforcing steel. Accelerated chloride migration, cyclic

  12. Basic study of water-cement ratio evaluation for fresh mortar using an ultrasonic measurement technique

    Hamza Haffies Ismail; Murata, Yorinobu

    2009-01-01

    The objective of this research is for the basic study of ultrasonic evaluation method for the determination of the water-cement-ratio (W/C) in fresh concrete at the early age of hardening. Water-cement ratio is a important parameter to evaluate the strength of concrete for concrete construction. Using an ultrasonic pulse measurement technique, wave velocity and frequency variations depend on the age of concrete during hardening process could be evaluated. As a sample test, fresh mortar of water-cement ratio of 40 %, 50% and 60 % was poured into cylindrical plastic mould form (φ100 mm x 50 mm). For an ultrasonic pulse wave transmission technique, two wide band ultrasonic transducers were set on the top and bottom surface of mortar, and start measuring from 10 minutes after pouring water until 60 minutes of 5 minutes of intervals. As a result, it was confirmed that wave velocity and center frequency were changed with the age of mortar depends on the water-cement ratio. (author)

  13. Protection of Steel Rebar in Salt-Contaminated Cement Mortar Using Epoxy Nanocomposite Coatings

    The Huu Nguyen

    2018-01-01

    Full Text Available Epoxy reinforced with two kinds of nanoparticles dealing with nano-SiO2 and nano-Fe2O3 was coated on steel rebar embedded in a chloride contaminated cement mortar. NaCl was added to the fresh Portland cement paste (at 0.3% and 0.5% by weight of cement to simulate the chloride contamination at the critical level. The effect of incorporating nanoparticles on the corrosion resistance of epoxy-coated steel rebar was investigated by linear potentiodynamic polarization and electrochemical impedance spectroscopy. For the 0.3 wt.% chloride mortars, the electrochemical monitoring of the coated steel rebars during immersion for 56 days in 0.1 M NaOH solutions suggested the beneficial role of nano-Fe2O3 particles in significantly improving the corrosion resistance of the epoxy-coated rebar. After 56 days of immersion, the nano-Fe2O3 reduced the corrosion current of epoxy-coated rebar by a factor of 7.9. When the chloride concentration in the cement mortar was 0.5 wt.%, the incorporation of nanoparticles into the epoxy matrix did not enhance the corrosion resistance of epoxy coating for the rebar. At this critical level, chloride ions initiated rebar corrosion through nanoparticles at the epoxy/rebar interface.

  14. HYDRAULIC AND LEACHING BEHAVIOUR OF BELITE CEMENTS PRODUCED WITH ELECTRIC ARC FURNACE STEEL SLAG AS RAW MATERIAL

    Iacobescu R. I.

    2013-06-01

    Full Text Available Three belite-rich cements consisting of a clinker made with 0 (BC, 5 (BC5 and 10 wt. % (BC10 electric arc furnace steel slag (EAFS as raw material, were studied for their hydraulic and leaching behaviour. Hydration behaviour was studied by FTIR, TG/DTG and SEM analyses. The cements with EAFS resulted in a higher C2S/C3S and C4AF/C3A ratio compared to the reference body. As a result, the rate of hydration was low at early days whereas the structure was porous with scattered AFm and C–S–H crystals. At 28 days, a comparable dense microstructure consisting largely of C–S–H is observed in all mortars. Leaching was studied for V and Cr by means of tank test according to standard NEN 7345. The results showed V release below 2 μg/l. Chromium release calculated per 24 h was 1.4 μg/l in BC5 and 2.4 μg/l in BC10, which is much lower than the parametric value of 50 μg/l specified by the European Directive for drinking water (98/83/EC.

  15. Characteristic of Polymer-Impregnated Cement Mortar: Composites: Bulk Density and Microstructure

    Younes, M.M.; Abo-El-Enein, S.A.; El-Saft, M.M.; Sadek, M.A.; Zohdy, K.M.

    2010-01-01

    The effect of radiation initiated polymerization of some monomers on the physical properties of polymer-incorporated mortar was studied. The monomers used were: castor oil (C.O.), 4, 4'-diphenylmethane diisocyanate (MDI) and methyl methacrylate (MMA). Polymerization was carried out by subjecting the monomer-impregnated mortar specimens to different doses of gamma radiation. Where polyurethane (pu) and polyurethane -methyl methacrylate copolymers were formed within the pore system. The influence of polymer impregnation on the various physico-mechanical characteristics of the resulting composites was studied with respect to bulk density and polymer loading. Scanning electron microscopy (SEM) was employed to study the micro-structural characteristics of the neat hardened Ordinary Portland Cement (OPC) mortar pastes and their polymer-impregnated composites

  16. Innovation based on tradition : Blast furnace slag cement for durable concrete structures in Norway?

    Polder, R.B.; Nijland, T.; De Rooij, M.; Larsen, C.K.; Pedersen, B.

    2014-01-01

    Blast furnace slag cement (BFSC) has been used to build reinforced concrete structures in marine and road environment in The Netherlands for nearly a century. The experience is good and structures with long service lives can be obtained, as has been shown by several field studies. This is caused by

  17. Sodium carbonate activated slag as cement replacement in autoclaved aerated concrete

    Yuan, B.; Straub, C.; Segers, S.; Yu, Q.; Brouwers, H.J.H.

    2017-01-01

    This paper aims to study the suitability of fully replacing cement by sodium carbonate activated slag in producing autoclaved aerated concrete (AAC). The material properties of the product are characterized in terms of green strength development, mechanical properties, pore related properties such

  18. Modeling of a self-healing process in blast furnace slag cement exposed to accelerated carbonation

    Zemskov, S.V.; Ahmad, B.; Copuroglu, O.; Vermolen, F.J.

    2013-01-01

    In the current research, a mathematical model for the post-damage improvement of the carbonated blast furnace slag cement (BFSC) exposed to accelerated carbonation is constructed. The study is embedded within the framework of investigating the effect of using lightweight expanded clay aggregate,

  19. Effect of Chlorides on Conductivity and Dielectric Constant in Hardened Cement Mortar: NDT for Durability Evaluation

    Sunkook Kim

    2016-01-01

    Full Text Available Dielectric constant and conductivity, the so-called EM properties (electromagnetic, are widely adopted for NDT (Nondestructive Technique in order to detect damage or evaluate performance of concrete without damage to existing RC (reinforced concrete. Among deteriorating agents, chloride ion is considered as one of the most critical threats due to rapid penetration and direct effect on steel corrosion. In the work, cement mortar samples with 3 w/c (water-to-cement ratios and 4 levels of chloride addition are considered. Conductivity and dielectric constant are measured in the normal frequency range. They increase with strength of mortar and more chloride ions due to denser pore formation. Furthermore, the behaviors of measured EM property are investigated with carbonation velocity and strength, which shows an attempt of application to durability evaluation through EM measurement.

  20. Effect of Modified Rubber Particles Mixing Amount on Properties of Cement Mortar

    Gang Xue

    2017-01-01

    Full Text Available The crumb rubber cement mortar is prepared by the crumb rubber aggregates in 60 mesh which are modified by 1% polyvinyl alcohol (PVA solution. Some mechanical properties of cement mortar with different crumb rubber aggregate amounts are researched including compressive strength, flexural strength, the ratio of compressive strength to flexural strength, impact resistance, and dry contraction percentage. In our tests, we consider six kinds of the rubber contents, 0%, 7.5%, 15%, 19%, 22.5%, and 30%, respectively. The optimal mixing amount of crumb rubber is determined by measuring three indices, the ratio of compressive strength to flexural strength, impact resistance, and dry contraction percentage. It is shown by test that the ratio of compressive strength to flexural strength is the smallest when the mixing amount of rubber is 19%; meanwhile high impact resistance and rational drying shrinkage are observed. The optimal mixing amount of the rubber particles is 19% determined by this test.

  1. Nanofibrillated cellulose (NFC) as a potential reinforcement for high performance cement mortar composites

    Ardanuy Raso, Mònica; Claramunt Blanes, Josep; Arévalo Peces, Raquel; Parés Sabatés, Ferran; Aracri, Elisabetta; Vidal Lluciá, Teresa

    2012-01-01

    In this work, nanofibrillated cellulose (NFC) has been evaluated as a potential reinforcement for cement mortar composites. Two types of vegetable fibres with different composition and properties (cellulose content and microfibrillar angle), sisal, and cotton linters pulps, were initially characterized in order to assess their reinforcement capability. Sisal pulp was found to be most suitable as reinforcement for their brittle cementitious matrix. Nanofibrillated cellulose was produced by th...

  2. Industrial Wastes as Alternative Mineral Addition in Portland Cement and as Aggregate in Coating Mortars

    Oliveira, Kamilla Almeida; Nazário, Bruna Inácio; Oliveira, Antonio Pedro Novaes de; Hotza, Dachamir; Raupp-Pereira, Fabiano

    2017-01-01

    This paper presents an evaluation study of wastes from pulp and paper as well as construction and demolition industries for application in cement-based materials. The alternative raw materials were used as a source of calcium carbonate (CaCO3) and as pozzolanic material (water-reactive SiO2) in partial replacement of Portland cement. In addition to the hydraulic binder, coating mortars were composed by combining the pulp and paper fluidized bed sand residue with construction and demolition wa...

  3. Effect of colloidal nano-silica on the mechanical and physical behaviour of waste-glass cement mortar

    Aly, M.; Hashmi, M.S.J.; Olabi, A.G.; Messeiry, M.; Abadir, E.F.; Hussain, A.I.

    2012-01-01

    Highlights: → Glass powder (GP) and nano-silica (CS) were used as a partial cement replacement in cement mortar (CM). → No damaging effect can be detected due to the reaction between GP and CM with particle size up to 75 μm. → Hybrid combination of GP/CS greatly improved mechanical properties and microstructure of CM. -- Abstract: This paper presents a laboratory study of the properties of colloidal nano-silica (CS)/waste glass cement composites. The microstructure, alkali-silica reaction (ASR), and the mechanical properties of cement mortars containing waste glass powder (WG) as a cement replacement with and without CS are investigated and compared with plain mortar. In addition, the hydration of cement compounds was followed by differential thermal analysis (DTA), thermogravimetric analysis (TGA), and X-ray diffraction (XRD). The results show that incorporation of WG has a positive effect on the mechanical properties of cement mortars especially when CS is presented. In addition, the DTA/TGA results and XRD analysis show a reduction in the calcium hydroxide (CH) content in mortars with both WG and a hybrid combination of WG and CS. This confirms the improvement of mechanical properties and the occurrence of the pozzolanic reaction after 28 days of hydration.

  4. Evaluation of red mud as pozzolanic material in replacement of cement for production of mortars

    Manfroi, E.P.; Cheriaf, M.; Rocha, J.C.

    2010-01-01

    Red mud is a by-product of the alkaline extraction of aluminum from the bauxite and represents a renewed environmental problem due the significant annual throughput by the plants. In the present work, the pozzolanic properties of Brazilian red mud fired at 600, 700, 800 and 900 deg C were investigated by monitoring lime consumption using DTA analysis and Brazilian standard methodology NBR 5772 (1992). Products and kinetics of hydration were determined in cement pastes produced with 5 and 15% red mud using x-ray diffraction and DTA analysis. Compressive strength and capillary absorption tests were realized on mortars constituted by 5, 10 and 15% red mud in replacement of cement. When calcined at 600 deg C, the red mud develops good pozzolanic properties, and the compressive strength of mortars produced with this waste meet values in accordance with regulatory standard. These results shown than red mud can be used, in partial replacement of cement, as new construction material to produce sustainable mortars with low environmental impact. (author)

  5. Determination of the chloride diffusion coefficient in blended cement mortars

    Elfmarkova, V.; Spiesz, P.R.; Brouwers, H.J.H.

    2015-01-01

    The rapid chloride migration test (RCM) is a commonly used accelerated test for the determination of the chloride diffusion coefficient in concrete. Nevertheless, the initial development and further experience with the RCM test concern mainly the ordinary Portland cement system. Therefore, the

  6. Studies on potential of Portland cement mortar for binding of ...

    Paramalinggam Thanalechumi

    10%, and basic (pH [ 7) curing solution was found to be better than water for curing purposes. It is concluded ... regulations on waste management by the Department of. Environment [8]. .... cement, sand and sediment [16, 17]. The major ...

  7. EFFECTS OF BLAST-FURNACE SLAG ON NATURAL POZZOLAN-BASED GEOPOLYMER CEMENT

    MAHSHAD YAZDANIPOUR

    2011-03-01

    Full Text Available A number of geopolymer cement mixes were designed and produced by alkali-activation of a pumice-type natural pozzolan. Effects of blast-furnace slag on basic engineering properties of the mixes were studied. Different engineering properties of the mixes such as setting times and 28-day compressive strength were studied at different amounts of blast-furnace slag, sodium oxide content, and water-to-cement ratio. The mix comprising of 5 wt.% blast-furnace slag and 8 wt.% Na2O with a water-to-dry binder ratio of 0.30 exhibits the highest 28-day compressive strength, i.e. 36 MPa. Mixes containing 5 wt.% of ground granulated blast furnace slag showed the least efflorescence or best soundness. Laboratory techniques of X-ray diffractometry (XRD, fourier transform infrared spectroscopy (FTIR, and scanning electron microscopy (SEM were utilized for characterizing a number of mixes and studying their molecular and micro-structure. Investigations done by scanning electron microscopy confirm that smaller blast-furnace slag particles react totally while the larger ones react partially with alkaline activators and contribute to the formation of a composite microstructure.

  8. Evaluation of nitric and acetic acid resistance of cement mortars containing high-volume black rice husk ash.

    Chatveera, B; Lertwattanaruk, P

    2014-01-15

    This paper presents the performance of cement mortar containing black rice husk ash (BRHA) under nitric and acetic acid attacks. The BRHA, collected from an electrical generating power plant that uses rice husk as fuel, was ground using a grinding machine. The compressive strength loss, weight loss, and expansion of mortars under nitric and acetic acid attack were investigated. The test results of BRHA properties in accordance with the ASTM C 618 standard found that the optimal grinding time was 4 h as this achieved a Blaine fineness of 5370 cm(2)/g. For parametric study, BRHA were used as a Portland cement Type 1 replacement at the levels of 0%, 10%, 20%, 30%, 40%, and 50% by weight of binder. The water-to-binder ratios were 0.55, 0.60, and 0.65. From test results, when the percentage replacements of BRHA in cement increased, it was observed that the strength loss and weight loss of mortars containing BRHA under acetic acid attack were higher than those of the mortars against nitric acid attack. It was found that, of the various BHRA mortars, the strength loss and weight loss due to nitric and acetic acid attacks were the lowest in the mortar with 10% BRHA replacement. For 10%, 20% and 30% BRHA replacements, the rate of expansion of the BRHA mortar decreased when compared with the control mortar. For the mortars with other percentage replacements of BRHA, the rate of expansion increased. Furthermore, the effective water-to-binder ratios of control and BRHA mortars were the primary factor for determining the durability of mortar mixed with BRHA. Copyright © 2013 Elsevier Ltd. All rights reserved.

  9. PREPARATION AND PROPERTIES OF ALKALI-ACTIVATED CEMENT CONTAINING PHOSPHOROUS SLAG AND FLY ASH

    Duo You

    2016-03-01

    Full Text Available Phosphorous slag is an industrial waste which potentially pollutes environments. The aim of the present work is to use phosphorous slag as a raw material to produce alkali-activated cement. The influence of mix proportion of phosphorous slag and fly ash, alkali content and modulus of water glass on the properties of alkali-activated phosphorous slag and fly ash cement (AA-PS-FA-C was studied. The results show that AA-PS-FA-C with normal setting performance and desirable mechanical properties can be prepared using water glass as the activator. Changing the fly ash content in the range of 0-40 wt% has only a small influence on the setting time of AA-PS-FA-C. The strengths significantly decrease when the fly ash content exceeds 30 wt%. The carbonation resistance of AA-PS-FA-C is similar to that of ordinary Portland cement (OPC, while the frost resistance is much better. The hardened paste of AA-PS-FA-C is much more compact than OPC paste.

  10. Rheology of Carbon Fibre Reinforced Cement-Based Mortar

    Banfill, Phillip F. G.; Starrs, Gerry; McCarter, W. John

    2008-01-01

    Carbon fibre reinforced cement based materials (CFRCs) offer the possibility of fabricating 'smart' electrically conductive materials. Rheology of the fresh mix is crucial to satisfactory moulding and fresh CFRC conforms to the Bingham model with slight structural breakdown. Both yield stress and plastic viscosity increase with increasing fibre length and volume concentration. Using a modified Viskomat NT, the concentration dependence of CFRC rheology up to 1.5% fibre volume is reported

  11. Rheology of Carbon Fibre Reinforced Cement-Based Mortar

    Banfill, Phillip F. G.; Starrs, Gerry; McCarter, W. John

    2008-07-01

    Carbon fibre reinforced cement based materials (CFRCs) offer the possibility of fabricating "smart" electrically conductive materials. Rheology of the fresh mix is crucial to satisfactory moulding and fresh CFRC conforms to the Bingham model with slight structural breakdown. Both yield stress and plastic viscosity increase with increasing fibre length and volume concentration. Using a modified Viskomat NT, the concentration dependence of CFRC rheology up to 1.5% fibre volume is reported.

  12. The influence of chemical composition and fineness on the performance of alkali activated cements obtained from blast furnace slags; A influencia da composicao quimica e da finura no desempenho de cimentos alcali ativados obtidos com escorias de alto forno

    Langaro, Eloise Aparecida; Matoski, Adalberto, E-mail: elolangaro@hotmail.com, E-mail: adalberto@utfpr.edu.br [Universidade Tecnologica Federal do Parana (UTFPR), Curitiba (Brazil); Luz, Caroline Angulski da; Buth, Islas Stein; Moraes, Maryah Costa de; Pereira Filho, Jose Ilo, E-mail: angulski@utfpr.edu.br, E-mail: islas_sb@hotmail.com, E-mail: maryah_moraes@hotmail.com, E-mail: ilofilho@yahoo.com.br [Universidade Tecnologica Federal do Parana (UTFPR), Pato Branco, PR (Brazil)

    2017-01-15

    New binders are being developed for concrete in order to reduce the environmental impact mainly related to CO{sub 2} emissions. Alkali -activated cements (CATs) are obtained from lime-aluminosilicate materials and an alkali activator and can reduce by 80% the emission of CO{sub 2} compared to Portland Cement (PC). Papers have also shown physical and mechanical properties similar or higher than those presented by the PC, however, the activation of raw material is complex. Recent papers have also have showed a strong influence of the characteristics of raw material on the performance of CAT, however, little mentioned in the literature.. Therefore, this paper aimed to analyze the influence of characteristics of blast furnace slag (fineness and chemical composition) on the behavior of activated alkali cements. For this purpose, two slags were used, A and B, which were submitted to different milling times; and activated using 5% of NaOH. Mortars and pastes were prepared for compressive strength testing (7 and 28 days), measurements of heat of hydration and investigation of microstructure (XRD and DSC) were made. The results showed that the mortar made with slag A reached a very good mechanical performance, close to 48MPa at 28 days, and higher formation of CSH, in opposite of slag B. The probable hypothesis of this study is that the system formed in CAT made with slag A (containing more Al{sub 2}O{sub 3}) could provide CSH with a greater incorporation of Al and a lower crystallinity, increasing the mechanical strength. (author)

  13. Compósitos de cimento - borracha de pneus: efeito da escória nas propriedades Tire rubber-cement composites: effect of slag on properties

    N. Segre

    2006-12-01

    .Tire rubber-cement composites prepared with type I and three slag-modified cements were studied. Flexural strength, water sorption and resistance to acid attack of specimens were investigated. A decrease in modulus of rupture (MOR is observed for all specimens containing rubber, when compared with specimens without rubber (controls. The MOR increases with the increase of the hydraulic activity of the slag upon undistinguishable from specimens prepared with type I cement. This behavior is observed for all slag-cements pastes and for mortars control specimens. For mortar specimens with rubber the MOR is independent of the cement type used. A reduction in water sorption is observed for control and with-rubber mortar specimens prepared with all slag-cements, when compared to type I cement. For mortar specimens with rubber, the lower the basicity of the slag, the lesser the water sorption of the composites. These results denote lower porosity and consequently better rubber-matrix adhesion for these specimens. Also, a smaller rate of water sorption is observed for specimens with rubber, particularly for specimens prepared with the less basic slag cements, when comparing with the controls. Results of acid attack to the slag modified mortars indicate that specimen susceptibility is governed not only by microstructural aspects, like porosity and permeability, but also by chemical aspects as the difference in alkali content or the amount of unreacted slag in the specimens.

  14. Resistance to acid attack of portland cement mortars produced with red mud as a pozzolanic additive

    Balbino, Thiago Gabriel Ferreira; Fortes, Gustavo Mattos; Lourenco, Rafaela Roberta; Rodrigues, Jose de Anchieta

    2011-01-01

    Portland cement structures are usually exposed to aggressive environments, which requires the knowledge of the performance of these materials under deleterious conditions. In this study, it was evaluated the resistance to acid attack of mortars that contain ordinary (CPI) and compost (CPII-Z) Portland cements, adding to the first red mud (RB) as a pozzolanic additive in different conditions: without calcination, calcined at 400 ° C and at 600 ° C. The specimens were subjected to HCl and H 2 SO 4 solutions, both with concentration of 1.0 Mol L -1 for 28 days, monitoring the weight loss and leached material nature by atomic emission inductively coupled plasma (ICP). The hydration products were studied by thermogravimetric analysis (TGA) and X-ray diffraction (XRD) of the hydrated cement pastes. It was observed a reduction of portlandite amount in the RB containing cement pastes, indicating a possible pozzolanic activity of the red mud. The mortars prepared with RB were more resistant to HCl, while that ones with calcined RB present a better performance in H 2 SO 4 attack. (author)

  15. The effect of different surfactants/plastisizers on the electrical behavior of CNT nano-modified cement mortars

    Dalla, P. T.; Alafogianni, P.; Tragazikis, I. K.; Exarchos, D. A.; Dassios, K.; Barkoula, N.-M.; Matikas, T. E.

    2015-03-01

    Cement-based materials have in general low electrical conductivity. Electrical conductivity is the measure of the ability of the material to resist the passage of electrical current. The addition of a conductive admixture such as Multi-Walled Carbon Nanotubes (MWCNTs) in a cement-based material increases the conductivity of the structure. This research aims to characterize nano-modified cement mortars with MWCNT reinforcements. Such nano-composites would possess smartness and multi-functionality. Multifunctional properties include electrical, thermal and piezo-electric characteristics. One of these properties, the electrical conductivity, was measured using a custom made apparatus that allows application of known D.C. voltage on the nano-composite. In this study, the influence of different surfactants/plasticizers on CNT nano-modified cement mortar specimens with various concentrations of CNTs (0.2% wt. cement CNTs - 0.8% wt. cement CNTs) on the electrical conductivity is assessed.

  16. Study of Experiment on Rock-like Material Consist of fly-ash, Cement and Mortar

    Nan, Qin; Hongwei, Wang; Yongyan, Wang

    2018-03-01

    Study the uniaxial compression test of rock-like material consist of coal ash, cement and mortar by changing the sand cement ratio, replace of fine coal, grain diameter, water-binder ratio and height-diameter ratio. We get the law of four factors above to rock-like material’s uniaxial compression characteristics and the quantitative relation. The effect law can be sum up as below: sample’s uniaxial compressive strength and elasticity modulus tend to decrease with the increase of sand cement ratio, replace of fine coal and water-binder ratio, and it satisfies with power function relation. With high ratio increases gradually, the uniaxial compressive strength and elastic modulus is lower, and presents the inverse function curve; Specimen tensile strength decreases gradually with the increase of fly ash. By contrast, uniaxial compression failure phenomenon is consistent with the real rock common failure pattern.

  17. Microstructural characterization of phases and interfaces of Portland cement mortar using high resolution microscopy

    Barreto, M.F.O.; Brandao, P.R.G.

    2014-01-01

    In Portland cement mortars it is of paramount importance to investigate the bond strength between mortar and masonry by means of the study of interfaces and surfaces that make up the system mortar/ceramic block. In this work the aim was to characterize the chemical compositions, microstructures, surfaces and interfaces of mortars applied on ceramic blocks. Therefore, two important characterization tools were used: field-effect gun (FEG) scanning electron microscope (SEM) - FEI Quanta 200 with energy-dispersive (X-ray) spectrometer (EDS) and SEM system with EGF Nanofabrication FIB - FEI Quanta 3D FEG also with an EDS coupled. To date the results obtained from the research show that the characterization of cementitious materials with high resolution SEM is an important tool in the detection and differentiation of hydrated calcium silicates (CSH), calcium hydroxide (Ca(OH)2), ettringite and calcium carbonate by means of morphological, topographical and chemical data, thus providing extremely reliable as well as qualitative data from the structure of cementitious materials. (author)

  18. Microstructural characterization of phases and interfaces of Portland cement mortar using high resolution microscopy

    Barreto, M.F.O.; Brandao, P.R.G., E-mail: matheusfob@yahoo.com.br, E-mail: pbrandao@demin.ufmg.br [Universidade Federal de Minas Gerais (UFMG), MG (Brazil)

    2014-07-01

    In Portland cement mortars it is of paramount importance to investigate the bond strength between mortar and masonry by means of the study of interfaces and surfaces that make up the system mortar/ceramic block. In this work the aim was to characterize the chemical compositions, microstructures, surfaces and interfaces of mortars applied on ceramic blocks. Therefore, two important characterization tools were used: field-effect gun (FEG) scanning electron microscope (SEM) - FEI Quanta 200 with energy-dispersive (X-ray) spectrometer (EDS) and SEM system with EGF Nanofabrication FIB - FEI Quanta 3D FEG also with an EDS coupled. To date the results obtained from the research show that the characterization of cementitious materials with high resolution SEM is an important tool in the detection and differentiation of hydrated calcium silicates (CSH), calcium hydroxide (Ca(OH)2), ettringite and calcium carbonate by means of morphological, topographical and chemical data, thus providing extremely reliable as well as qualitative data from the structure of cementitious materials. (author)

  19. The Use of Fly Ash and Lime Sludge as Partial Replacement of Cement in Mortar

    Vaishali Sahu

    2014-01-01

    Full Text Available The increased demand of drinking water and power has led huge generation of water treatment plant residue i.e. sludge and the thermal power plant by-product such as fly ash. Large quantities of sludge and fly ash are produced in India and disposed off by landfilling or dumping in and around sites. In this study fly ash and water softening sludge (lime sludge has been utilized in mortar. Two types of mortar (type I and II with four binder combinations have been tried. Binder I consists of 70% fly ash (FA and 30% lime sludge (LS , 0 % gypsum (G, binder II is 70% FA, 30% LS and 1% G, binder III is 50% FA, 30% LS and 20% cement and the binder IV is 40% FA, 40% LS with 20% cement. The effect of various combinations on strength has been discussed here. This paper outlines the composition of the composite material, method of preparation of mortar specimen, testing procedure and salient results thereof.

  20. Cement-base bearing pads mortar for connections in the precast concrete: study of surface roughness

    M. K. El Debs

    Full Text Available Bearing pads are used in precast concrete connections to avoid concentrated stresses in the contact area between the precast elements. In the present research, the bearing pads are Portland cement mortar with styrene-butadiene latex (SB, lightweight aggregate (expanded vermiculite-term and short fibers (polypropylene, glass and PVA, in order to obtain a material with low modulus of elasticity and high tenacity, compared with normal Portland cement mortar. The objective of this paper is to analyze the influence of surface roughness on the pads and test other types of polypropylene fibers. Tests were carried out to characterize the composite and test on bearing pads. Characterization tests show compressive strength of 41MPa and modulus of elasticity of 12.8GPa. The bearing pads tests present 30% reduction of stiffness in relation to a reference mortar. The bearing pads with roughness on both sides present a reduction up to 30% in stiffness and an increase in accumulated deformation of more than 120%, regarding bearing pads with both sides smooth.

  1. Effect of high temperature and type of cooling on some mechanical properties of cement mortar

    Abdulhussei Faisal

    2018-01-01

    Full Text Available Mortar of cement as construction materials subjected sometimes to high temperature. Some of properties of this mortar being studied after this effect. The effect of high temperature 100, 200, 400 and 700°C (exposed for two hrs. on some mechanical properties (compressive and flexural strength of two groups of cement mortar samples (with and without the addition of crushed bricks and superplasticizer as modifying materials has been studied. Two methods of cooling samples by air and by water for 1/2 hr. was used, then tested after 3, 7 and 28 days. The results showed that the compressive and flexural strength for reference mix exposed to 700°C and water cooling decreased by 65.3 % and 64.7%, respectively, compared with their reference mix tested at 20°C in 28 days. While mixes containing 100% of crushed brick as an additive and air cooling decreases by 12.3% and 9% of their compressive and flexural strength, respectively compared with the mixes tested at 20°C in 28 days. Also showed that the decreases in flexural strength for no sand mixes containing 100% of crushed brick and 4% of superplasticizer exposed to 700°C and then water cooling was 28.2% compared to those for reference mixes tested at 20°C.

  2. ALKALI-ACTIVATION KINETICS OF PHOSPHORUS SLAG CEMENT USING COMPRESSIVE STRENGTH DATA

    Hojjatollah Maghsoodloorad

    2015-09-01

    Full Text Available In this research, through compressive strength data, the order and kinetics of alkali-activation of phosphorus slag activated with two compound activators of NaOH + Na2CO3 and Na2CO3 + Ca(OH2, has been evaluated. The kinetics and order of alkali activation is a key factor to forecasting the mechanical behavior of alkali activated cement at different curing time and temperatures without carrying out experimental tests. The apparent activation energy was obtained as 35.6 kJ.mol-1 and 60.7 kJ.mol-1 for the two activators, respectively. Investigations proved that the alkali-activation kinetics of phosphorus slag resembles chemical reactions of second order. Moreover, the order of alkali-activation of phosphorus slag does not depend on the type of activator.

  3. Properties and durability of metakaolin blended cements: mortar and concrete

    Abbas, Rafik

    2010-12-01

    Full Text Available This article explores the effect of metakaolin, a pozzolan, on concrete performance. Compressive and splitting tensile strength were found for specimens cured for up to 360 and 90 days, respectively. Changes were recorded in the compressive strength of specimens exposed to salt (chloride and sulfatechloride solutions, and chloride penetration and binding capacity were measured. The findings were compared to the results for concrete prepared with ordinary Portland (OPC and moderate heat of hydration (Type II cement. MK was found to have a very positive effect on 28-day concrete strength, due to microstructure improvement of the hydrated cement. Replacing cement with metakaolin effectively raised concrete resistance to chloride attack. Concrete containing metakaolin proved to be substantially more durable in sulfate-chloride environment.

    En este trabajo se estudia el efecto del metacaolín sobre las prestaciones del hormigón. Las probetas curadas a 360 y 90 días se sometieron a ensayos de resistencia a compresión y de tracción indirecta respectivamente. Se hizo un seguimiento de la resistencia a la compresión de los materiales ante el ataque de sales (soluciones de cloruro y de sulfato-cloruro y, se midió la penetración de cloruros y la capacidad de los hormigones de inmovilizar estos iones. Los resultados se compararon con los obtenidos con hormigones elaborados con cemento pórtland ordinario (OPC y, con cemento de calor de hidratación moderado (tipo II. El MK resultó influir muy positivamente en la resistencia del hormigón a 28 días debido a la mejora de la microestructura del cemento hidratado. La sustitución de cemento por metacaolín aumentó la resistencia del hormigón al ataque de cloruros. El hormigón con metacaolín demostró ser más duradero en entornos de sulfato-cloruro que los hormigones elaborados con OPC o con cemento de tipo II. Los perfiles de concentración de cloruros a distintas profundidades y la

  4. Micro and nanostructural characterization of surfaces and interfaces of Portland cement mortars using atomic force microscopy

    Barreto, M.F.O.; Brandao, P.R.G.

    2014-01-01

    The characterization of Portland cement mortars is very important in the study the interfaces and surfaces that make up the system grout/ceramic block. In this sense, scanning electron microscopy and energy-dispersive (X-ray) spectrometer are important tools in investigating the morphology and chemical aspects. However, more detailed topographic information can be necessary in the characterization process. In this work, the aim was to characterize topographically surfaces and interfaces of mortars applied onto ceramic blocks. This has been accomplished by using the atomic force microscope (AFM) - MFP-3D-SA Asylum Research. To date, the results obtained from this research show that the characterization of cementitious materials with the help of AFM has an important contribution in the investigation and differentiation of hydrated calcium silicates (CSH), calcium hydroxide (Ca(OH)2, ettringite and calcium carbonate by providing morphological and micro topographical data, which are extremely important and reliable for the understanding of cementitious materials. (author)

  5. Effect of W/C Ratio on Durability and Porosity in Cement Mortar with Constant Cement Amount

    Yun-Yong Kim

    2014-01-01

    Full Text Available Water is often added to concrete placing for easy workability and finishability in construction site. The additional mixing water can help easy mixing and workability but causes increased porosity, which yields degradation of durability and structural performances. In this paper, cement mortar samples with 0.45 of W/C (water to cement ratio are prepared for control case and durability performances are evaluated with additional water from 0.45 to 0.60 of W/C. Several durability tests including strength, chloride diffusion, air permeability, saturation, and moisture diffusion are performed, and they are analyzed with changed porosity. The changing ratios and patterns of durability performance are evaluated considering pore size distribution, total porosity, and additional water content.

  6. Sodium Silicate Gel Effect on Cemented Tailing Backfill That Contains Lead-Zinc Smelting Slag at Early Ages

    Guo, Lijie; Li, Wenchen; Yang, Xiaocong; Xu, Wenyuan

    2018-01-01

    This paper presents the results of an experimental study on the priming effect of sodium silicate gel (SS) on cemented tailing backfill (CTB) that contains lead-zinc smelting slag. CTB and cemented paste (CP) containing lead-zinc smelting slag samples with SS of 0 and 0.4% of the mass of the slag were prepared and cured at 20°C for 1, 3, 7, and 28 days. Mechanical test and pore structure analyses were performed on the studied CTB samples, microstructural analyses (X-ray diffraction analysis a...

  7. Characteristics and propierties of oil-well cements additioned with blast furnace slag

    Sánchez, R.

    2011-06-01

    Full Text Available The present paper addresses the alkali activation of Portland cements containing blast furnace slag (20 and 30% of the cement by weight with a view to the possible use of these materials in oil well construction. The hydration studies conducted showed that in cement/slag blends, the sodium silicate activating solution partially inhibited the dissolution of the silicate phases in the Portland cement, retarding cement hydration and reducing the precipitation of reaction products. Due to such partial inhibition, the cement/slag blends had significantly lower mechanical strength than Portland cements hydrated with water. 29Si and 27Al MAS NMR and BSE/EDX studies, in turn, showed that the C-S-H gel forming in the alkali-activated cement/slag pastes contained Al in tetrahedral positions and low Ca/Si ratios.

    En el presente trabajo se ha estudiado la activación alcalina de cementos Pórtland con incorporación de escoria de horno alto (20% y 30% con respecto al peso de cemento para su posible aplicación en la construcción de pozos petrolíferos. Los estudios de hidratación realizados indican que en mezclas cemento/escoria, la disolución activadora de silicato sódico inhibe parcialmente la disolución de las fases silicato del cemento Pórtland originando un retraso de su hidratación así como la menor precipitación de productos de reacción. Dicha parcial inhibición de los procesos reactivos en las mezclas cemento/escoria originan resistencias mecánicas significativamente inferiores a las pastas de cemento Portland hidratadas con agua. Finalmente, los estudios de 29Si y 27Al RMN MAS y BSE/EDX indican que el gel C-S-H formado en pastas de mezcla cemento/escoria activadas alcalinamente presenta Al en posiciones tetraédricas y bajas relaciones Ca/Si.

  8. Incorporation of cement bypass flue dust in fly ash and blast furnace slag-based geopolymer

    Mohamed E. Sultan

    2018-06-01

    Full Text Available This work utilizes cement kiln dust in fly ash and blast furnace slag-based geopolymer. Geopolymer cement was produced using different compositions of ground, granulated blast furnace slag with fly ash and cement bypass flue dust. Crystalline sodium metasilicate pentahydrate was used as an activator at 10, 15 and 20% (by weight of the geopolymer source materials. The geopolymer is formed in the solid state like ordinary Portland cement. The mechanical and chemical properties of the geopolymeric materials were examined. Measuring of mechanical properties by compressive strength of the hardened geopolymer pastes at different curing ages; microstructure was evaluated by X-ray diffraction (XRD and scanning electron microscope (SEM; thermal properties were estimated by thermogravimetry analysis (TGA and derivative thermogravimetric analysis (DTG. The results indicate that the compressive strength of the geopolymer pastes is increased with higher Na2SiO3.5H2O content. The geopolymeric properties were enhanced by higher pH, which helps in the dissolution of geopolymer source materials during geopolymerization. SEM showed that mixes containing 15 and 20% sodium metasilicate had more compact and dense structures. On the other hand, GGBFS mix (G-20 exhibits more hydration and geopolymeric products during TGA/DTG compared with other mixes which contain FA with/without GGBFS. Keywords: Cement bypass flue dust, Geopolymer, Ground granulated blast furnace, Fly ash

  9. Improved cement mortars by addition of carbonated fly ash from solid waste incinerators

    López-Zaldívar, O.

    2015-09-01

    Full Text Available This article presents the results of a research developing high performance cement mortars with the addition of municipal solid waste incineration fly ash (MSWIFA stabilized as insoluble carbonates. The encapsulation of hazardous wastes in mortar matrixes has also been achieved. The ashes present high concentrations of chlorides, Zn and Pb. A stabilization process with NaHCO3 has been developed reducing 99% the content of chlorides. Developed mortars replace 10% per weight of the aggregates by treated MSWIFA. Physical/mechanical properties of these mortars have been studied. Presence of Zn, Pb, Cu and Cd has been also analyzed confirming that leaching of these heavy metal ions is mitigated. Conclusions prove better behavior of CAC and CSA mortars than those of CEM-I and CEM-II cement. Results are remarkable for the CAC mortars, improving reference strengths in more than 25%, which make them a fast-curing product suitable for the repair of structures or industrial pavements.Este artículo presenta los resultados del desarrollo de morteros mejorados con la incorporación de cenizas volantes de residuos sólidos urbanos inertizadas en forma de carbonatos. Además se consigue la encapsulación de un residuo peligroso. Las cenizas presentan una alta concentración de cloruros, Zn y Pb. Se ha desarrollado un proceso de estabilización con NaHCO3 reduciendo en un 99% el contenido de cloruros. Los morteros reemplazan un 10% en peso del árido por cenizas tratadas. Se han analizado sus propiedades físico/mecánicas y la presencia de Zn, Pb, Cu y Cd. Se demuestra un mejor comportamiento de los morteros de CAC y CSA que los de CEM-I y CEM-II y se mitiga el lixiviado de metales pesados. Los resultados son significativos en los morteros CAC al mejorar las resistencias de los de referencia en un 25%. Los morteros desarrollados son de curado rápido adecuados para la reparación de estructuras o soleras industriales.

  10. Solidification of nitrate solutions with alkali-activated slag and slag–metakaolin cements

    Rakhimova, Nailia R.; Rakhimov, Ravil Z.; Osin, Yury N.; Naumkina, Natalia I.; Gubaidullina, Alfiya M.; Yakovlev, Grigory I.; Shaybadullina, Arina V.

    2015-01-01

    Highlights: • The effectiveness of an AASC matrix for NaNO 3 solution solidification is stated. • XRD, DTA-TG, and X-ray microtomography experiments were performed. • Crystallization of NaNO 3 reduces the shrinkage of hardened AASC-based waste forms. • Metakaolin shortens the setting time and increases the compressive strength of AASC. - Abstract: The solidification of nitrate solutions with alkali-activated slag (AASC) and slag–metakaolin cements (AASMC) and the resulting setting times, compressive strengths, dimensional stability, water resistance, hydration products, microstructures, and macroporous network structures were evaluated. The influences of the alkali activator concentration, mineral composition of metakaolin, ratio of slag to slag + metakaolin, and concentration of NaNO 3 on the cement performance were all evaluated in detail. The compressive strength of cemented nitrate solutions with AASC and AASMC aged for 28 days was from 13.4 to 42 MPa depending on the NaNO 3 concentration. X-ray diffractometer, differential thermal analyzer, and electron microscope analyses suggested that NaNO 3 crystallizes in cementitious matrices without reacting with the hydration products of AASC and AASMC. X-ray microtomography showed that the solidified NaNO 3 solution with a salt concentration of 700 g/l and AASC had a denser microstructure without shrinkage microcracks, a smaller macropore volume, and smaller macropore sizes than hardened AASC-based paste mixed with water

  11. Effect of Addition of A Marble Dust on Drying Shrinkage Cracks of Cement Mortar Reinforced with Various Fibers

    Basim Thabit Al-Khafaji

    2017-05-01

    Full Text Available This investigation is conducted to study the effect of addition of marble powder (marble dust and different fibers on drying shrinkage cracks and some properties of fibers reinforcment cement mortar. Steel molds having a trapezoidal section, and the end restrained at square shape with( 2.7 meter at length are used to study restrained drying shrinkage of cement mortar. Specimens of ( compressive .flextural. splitting strength were cast. The admixture (marble dust was used to replacie weight of cement with three levels of (4%, 8% and 16% and the fiber hemp and sisal fiber were added for all mixes with proportion by volum of cement . All specimens were cured for (14 days. Average of three results was taken for any test of compressive, tensil and flextural strength. The experimental results showed that the adding of this admixture(marble dust cause adelay in a formation of cracks predicted from a drying shrinkage ,decreases of its width , and hence increases of (compressive, splitting tensil and flextural strength at levels of (4%, and 8%. Thus there is a the positive effect when fiberes added for all mixes of cement mortar with addition of (marble dust. All The admixtures (marble dust and fibers have the obvious visible effect in the delay of the information of shrinkage cracks and the decrease of its width as Compared to the cement mortar mixes when marble dust added a alone.

  12. The Effect of Sodium Hydroxide Molarity on Strength Development of Non-Cement Class C Fly Ash Geopolymer Mortar

    Wardhono, A.

    2018-01-01

    The use of fly ash as cement replacement material can overcome the environmental issues, especially the global warming problem caused by the greenhouse effect. This is attributed to the CO2 gas produced during the cement manufacturing process, which 1 ton of cement is equivalent to 1 ton CO2. However, the major problem of fly ash is the requirement of activators to activate the polymer reactions. The most common activator used in non-cement or geopolymer material is the combination of sodium hydroxide (NaOH) and sodium silicate. This study aims to identify the effect of NaOH molarity as activator on strength development of non-cement class C fly ash geopolymer mortar. The molarity variations of NaOH were 6 Molar (M), 8M, 10M, 12M, 14M and 15M. The compressive strength test was performed at the age of 3, 7 and 28 days in accordance with ASTM standard, and the specimens were cured at room temperature. The results show that the highest compressive strength was achieved by geopolymer mortar with a molarity of 12M. It exhibits a higher strength to that normal mortar at 28 days. However, the use of NaOH molarity more than 12M tends to decrease the strength of non-cement geopolymer mortar specimens.

  13. Effect of Nanosilica Particle Size on the Water Permeability, Abrasion Resistance, Drying Shrinkage, and Repair Work Properties of Cement Mortar Containing Nano-SiO2

    Sattawat Haruehansapong

    2017-01-01

    Full Text Available This work presents the effect of nanosilica particle sizes on durability properties and repair work properties of cement mortar containing nanosilica (NS. Three different NS particle sizes of 12, 20, and 40 nm were used and compared with those of cement mortar without NS and cement mortar with silica fume (SF. Interesting results were obtained in which the particle size of NS affected directly the abrasion resistance and water permeability. NS with particle size of 40 nm is the optimum size and gave the highest abrasion resistance and water permeability. For repair work properties, cement mortars containing NS (12 and 20 nm and SF experienced higher drying shrinkage than that of cement mortar without NS and then presented cracking behavior and debonding between the cement mortars and concrete substrate. Cement mortar containing 40 nm of NS gave the lowest drying shrinkage, the lowest crack number, and the highest adhesive strength. These results indicate that the particle size of NS affected not only the durability properties but also the repair work properties of cement mortar.

  14. Effect of nano clay particles on mechanical, thermal and physical behaviours of waste-glass cement mortars

    Aly, M.; Hashmi, M.S.J.; Olabi, A.G.; Messeiry, M.; Hussain, A.I.

    2011-01-01

    Highlights: → Glass powder (GP) and nano clay (NC) were used as a partial cement replacement in cement mortar (CM). → No damaging effect can be detected due to the reaction between GP and CM with particle size up to 75 μm. → Hybrid combination of GP/NC greatly improved mechanical properties and microstructure of CM. - Abstract: Worldwide, around 2.6 billion tons of cement is produced annually. This huge size of production consumes large amounts of energy and is one of the largest contributors to carbon dioxide (CO 2 ) release. Accordingly, there is a pressing demand to minimise the quantity of cement used in the concrete industry. The main challenge to this is to get durable concrete with less cement and within reasonable cost. The economic, environmental and engineering benefits of reusing ground waste-glass powder (WGP) as a partial cement replacement has been established, but low glass reactivity and the possible alkali-silica reaction (ASR) are a drawback. Recent advances in nano-technology have revealed that nano-sized particles such as nano clay (NC) have a high surface area to volume ratio that provides the potential for tremendous chemical reactivity, accelerating pozzolanic activity and hindering ASR. This paper presents a laboratory study of the properties of NC/WGP cement composites. The microstructure, ASR, fracture energy, compressive and flexural properties of cement mortars containing WGP as a cement replacement with and without NC are investigated and compared with plain matrix. In addition, the hydration of cement compounds was followed by differential thermal analysis (DTA), thermogravimetric analysis (TGA), and also X-ray diffraction (XRD). The results showed that incorporation of glass powder has a positive effect on the mechanical properties of cement mortars after 28 days of hydration. Also, the results revealed that the mechanical properties of the cement mortars with a hybrid combination of glass powder and NC were all higher than

  15. High-temperature performance of mortars and concretes based on alkali-activated slag/metakaolin blends

    Bernal, S. A.

    2012-12-01

    Full Text Available This paper assesses the performance of mortars and concretes based on alkali activated granulated blastfurnace slag (GBFS/metakaolin (MK blends when exposed to high temperatures. High stability of mortars with contents of MK up to 60 wt.% when exposed to 600 °C is identified, with residual strengths of 20 MPa following exposure to this temperature. On the other hand, exposure to higher temperatures leads to cracking of the concretes, as a consequence of the high shrinkage of the binder matrix and the restraining effects of the aggregate, especially in those specimens with binders containing high MK content. A significant difference is identified between the water absorption properties of mortars and concretes, and this is able to be correlated with divergences in their performance after exposure to high temperatures. This indicates that the performance at high temperatures of alkali-activated mortars is not completely transferable to concrete, because the systems differ in permeability. The differences in the thermal expansion coefficients between the binder matrix and the coarse aggregates contribute to the macrocracking of the material, and the consequent reduction of mechanical properties.

    Este artículo evalúa el desempeño de morteros y hormigones basados en mezclas de escoria siderúrgica (GBFS/metacaolín (MK, activadas alcalinamente expuestos a temperaturas altas. Se identifica una elevada estabilidad en morteros con contenidos de MK de hasta un 60% cuando se exponen a temperaturas de 600 ºC, con una resistencia residual de 20 MPa posterior a la exposición a esta temperatura. Por otra parte, la exposición a temperaturas más elevadas conduce al agrietamiento de los hormigones como consecuencia de una elevada contracción de la matriz cementante y las restricciones por efecto de los áridos, especialmente en aquellos especímenes con cementantes que contienen altos contenidos de MK. Se identifican diferencias significativas en

  16. Enhancement of thermal neutron shielding of cement mortar by using borosilicate glass powder.

    Jang, Bo-Kil; Lee, Jun-Cheol; Kim, Ji-Hyun; Chung, Chul-Woo

    2017-05-01

    Concrete has been used as a traditional biological shielding material. High hydrogen content in concrete also effectively attenuates high-energy fast neutrons. However, concrete does not have strong protection against thermal neutrons because of the lack of boron compound. In this research, boron was added in the form of borosilicate glass powder to increase the neutron shielding property of cement mortar. Borosilicate glass powder was chosen in order to have beneficial pozzolanic activity and to avoid deleterious expansion caused by an alkali-silica reaction. According to the experimental results, borosilicate glass powder with an average particle size of 13µm showed pozzolanic activity. The replacement of borosilicate glass powder with cement caused a slight increase in the 28-day compressive strength. However, the incorporation of borosilicate glass powder resulted in higher thermal neutron shielding capability. Thus, borosilicate glass powder can be used as a good mineral additive for various radiation shielding purposes. Copyright © 2017 Elsevier Ltd. All rights reserved.

  17. Application of microbial biocementation to improve the physico-mechanical properties of cement mortar

    S.A. Abo-El-Enein

    2013-04-01

    Full Text Available Calcite is one of the most common and wide spread mineral on Earth constituting 4 wt% of the Earth’s crust. It is naturally found in extensive sedimentary rock masses, as lime stone marble and calcareous sandstone in marine, fresh water and terrestrial environments. Calcium carbonate is one of the most well known mineral that bacteria deposit by the phenomenon called biocementation or microbiologically induced calcite precipitation (MICP. Such deposits have recently emerged as promising binders for protecting and consolidating various building materials. Microbially enhanced calcite precipitation on concrete or mortar has become an important area of research regarding construction materials. This study describes a method of strength and water absorption improvement of cement–sand mortar by the microbiologically induced calcium carbonate precipitation. A moderately alkalophilic aerobic Sporosarcina pasteurii was incorporated at different cell concentrations with the mixing water. The study showed that a 33% increase in 28 days compressive strength of cement mortar was achieved with the addition of about one optical density (1 OD of bacterial cells with mixing water. The strength and water absorption improvement are due to the growth of calcite crystals within the pores of the cement–sand matrix as indicated from the microstructure obtained from scanning electron microscopy (SEM examination.

  18. Study on the ratio and properties of the slurry of light insulation masonry with volcanic slag

    Liguang, Xiao; Dawei, Jiang

    2017-12-01

    Volcanic slag is a kind of natural high quality porous material, and it has a good thermal insulation effect, and it is an extremely rich natural resource. Therefore, this paper adopts the natural volcanic slag as the aggregate to build the insulation mortar mix design for the slag masonry, and tests the related performance of the mortar. The results show that adopts natural volcanic slag as the aggregate and the cement use fly ash to replace, and the appropriate uniform sealing pores were introduced into the mortar mix. The performance of the manufactured products can meet the requirements of JC/T890. The coefficient of thermal conductivity of lightweight masonry mortar is less than 0.14W/(m•K), and the frost resistance is greater than 100 times, and it is with a low price.

  19. Lime mud from cellulose industry as raw material in cement mortars

    Modolo, R. C.E.

    2014-12-01

    Full Text Available This study reports the use of lime mud (LM in cement-based-mortars. Lime mud is a waste generated in the production of cellulose by the kraft mill process. It is mainly composed of CaCO3, a small amount of magnesium carbonate and other trace minerals. Mortars were prepared by adding different amounts of LM (10, 20 and 30% by weight of cement in dry weight. The mortar compositions were evaluated through rheology and flow table measurements, assuring that all the samples exhibited adequate conditions for testing in both equipments. The hardened state properties were also evaluated through mechanical strengths at 7, 28 and 90 days of curing. Following a waste management solution perspective, this work intend to provide a general evaluation of LM application in cement based mortars, looking at both fresh and hardened properties in order to guarantee that the final application requirements are not hindered.Este estudio revela el uso de lodo de carbonato (LM en morteros de cemento. El LM es un residuo compuesto principalmente por CaCO3 generado en la producción de pasta de papel por el método Kraft. Los morteros se prepararon a partir de la adición de diferentes niveles de LM (10, 20 y 30% en peso de cemento en peso seco. Las composiciones de los morteros fueron caracterizadas através de mediciones de reología de mesa y de flujo, asegurando que las muestras exhibían condiciones adecuadas para su caracterización en ambos equipamientos. Las propiedades en estado endurecido también se evaluaron através de resistencias mecánicas a los 7, 28 y 90 días de cura. Con objeto de gestión de residuos, este trabajo tiene la intención de proporcionar una visión general de la aplicación de LM en los morteros, haciendo hincapié en las propiedades con el fin de garantizar que los requisitos para su aplicación final no se vean obstaculizados.

  20. Influence of Waste Glass Powder Addition on the Pore Structure and Service Properties of Cement Mortars

    José Marcos Ortega

    2018-03-01

    Full Text Available At present, reusing waste constitutes an important challenge in order to reach a more sustainable environment. The cement industry is an important pollutant industrial sector. Therefore, the reduction of its CO2 emissions is now a popular topic of study. One way to lessen those emissions is partially replacing clinker with other materials. In this regard, the reuse of waste glass powder as a clinker replacement could be possible. This is a non-biodegradable residue that permanently occupies a large amount of space in dumping sites. The aim of this work is to study the long-term effects (400 days of the addition of waste glass powder on the microstructure and service properties of mortars that incorporate up to 20% of this addition as clinker replacement. The microstructure has been characterised using the non-destructive impedance spectroscopy technique and mercury intrusion porosimetry. Furthermore, differential thermal analysis was also performed. Compressive strength and both steady-state and non-steady-state chloride diffusion coefficients have also been determined. Considering the obtained results, mortars with 10% and 20% waste glass powder showed good service properties until 400 days, similar to or even better than those made with ordinary Portland cement without additions, with the added value of contributing to sustainability.

  1. Study on cement mortar and concrete made with sewage sludge ash.

    Chang, F C; Lin, J D; Tsai, C C; Wang, K S

    2010-01-01

    This study investigated the feasibility of reusing wastewater sludge ash in construction materials to replace partial materials. Wastewater sludge sampled from thermal power plant was burned into sludge ash at 800°C in the laboratory. The sludge incineration ash has low heavy metal including Pb, Cd, Cr and Cu, so it belongs to general enterprise waste. The chemical composition of sludge incineration ash was summed up in SiO₂, CaO, Fe₂O₃ and MgO. Then the wastewater sludge ash is also found to be a porous material with irregular surface. When the sludge ash was used to replace mortar or concrete cement, its water-adsorption capability will result in the reduction of mortar workability and compressive strength. Cement is being substituted for sludge ash, and 10 percent of sludge ash is more appropriate. Sludge ash is reused to take the place of construction materials and satisfies the requests of standard specification except for higher water absorption.

  2. Characteristics and properties of oil-well cements auditioned with blast furnace slag; Cementos petroleros con adicion de escoria de horno alto. Caracteristicas y propiedades

    Sanchez, R.; Palacios, M.; Puertas, F.

    2011-07-01

    The present paper addresses the alkali activation of Portland cements containing blast furnace slag (20 and 30% by cement weight) with a view to the possible use of these materials in oil well construction. The hydration studies conducted showed that in cement/slag blends, the sodium silicate activator partially inhibited the dissolution of the silicate phases in the Portland cement, retarding cement hydration and reducing the precipitation of reaction products. Due to such partial inhibition, the cement/slag blends had significantly lower mechanical strength than Portland cements hydrated with water. {sup 2}9Si and {sup 2}7Al MAS NMR and BSE/EDX studies, in turn, showed that the CSH gel forming in the alkali-activated cement/slag pastes contained Al in tetrahedral positions and low Ca/Si ratios. (Author) 29 refs.

  3. Influence of Portland Cement Class on the Corrosion Rate of Steel Reinforcement in Cement Mortar Caused by Penetrating Chloride and Sulfate from the Environment

    Bikić, F.

    2013-01-01

    Full Text Available The influence of portland cement class on the corrosion rate of steel reinforcement in cement mortar caused by penetrating chloride or sulfate from the environment in already hardened cement mortar is investigated in this paper. Three classes of portland cement have been used for the tests, PC 35, PC 45 and PC 55. Cylindrical samples of cement mortar with steel reinfor- cement in the middle were treated 6 months at room temperature in the following solutions: w(SO42- = 2.1 % and w(Cl- = 5 %. Two techniques have been used for testing corrosion rate of steel reinforcement in cement mortar: Tafel extrapolation technique and potentiodynamic polarization technique. Investigations were conducted by potentiostat/galvanostat Princeton Applied Research 263A-2 with the software PowerCORR®. The results of both techniques indi-cate the most active corrosion of steel reinforcement in the samples prepared from cement PC 35 in both treated solutions, while the lowest corrosion of the steel reinforcement was observed in cement samples prepared from cement PC 55. This conclusion was drawn by analyzing the results shown in Figs. 1–4. Comparing corrosion current density of samples, working electrodes, Figs. 1 and 2, Table 2, the results show the most stable corrosion of steel reinforcement in samples prepared from cement PC 55, and the most active corrosion in samples prepared from ce- ment PC 35. The most active corrosion in samples prepared from cement PC 35 is evident from the positions of the open circuit potentials whose values are less for samples prepared from cement PC 35 in both the treated solution, Figs. 1 and 2, Table 2. Comparison of the anodic polarization curves of the working electrodes in both the treated solutions, Figs. 3 and 4, also shows that the intensity of corrosion is the largest for the working electrodes prepared from cement PC 35 and the smallest for the working electrodes prepared from cement PC 55. Investigation results should be

  4. Utilization of recycled cathode ray tubes glass in cement mortar for X-ray radiation-shielding applications.

    Ling, Tung-Chai; Poon, Chi-Sun; Lam, Wai-Shung; Chan, Tai-Po; Fung, Karl Ka-Lok

    2012-01-15

    Recycled glass derived from cathode ray tubes (CRT) glass with a specific gravity of approximately 3.0 g/cm(3) can be potentially suitable to be used as fine aggregate for preparing cement mortars for X-ray radiation-shielding applications. In this work, the effects of using crushed glass derived from crushed CRT funnel glass (both acid washed and unwashed) and crushed ordinary beverage container glass at different replacement levels (0%, 25%, 50%, 75% and 100% by volume) of sand on the mechanical properties (strength and density) and radiation-shielding performance of the cement-sand mortars were studied. The results show that all the prepared mortars had compressive strength values greater than 30 MPa which are suitable for most building applications based on ASTM C 270. The density and shielding performance of the mortar prepared with ordinary crushed (lead-free) glass was similar to the control mortar. However, a significant enhancement of radiation-shielding was achieved when the CRT glasses were used due to the presence of lead in the glass. In addition, the radiation shielding contribution of CRT glasses was more pronounced when the mortar was subject to a higher level of X-ray energy. Copyright © 2011 Elsevier B.V. All rights reserved.

  5. Potential Use Of Carbide Lime Waste As An Alternative Material To Conventional Hydrated Lime Of Cement-Lime Mortars

    Al Khaja, Waheeb A.

    1992-01-01

    The present study aimed at the possibility of using the carbide lime waste as an alternative material to the conventional lime used for cement-lime mortar. The waste is a by-product obtained in the generation of acetylene from calcium carbide. Physical and chemical properties of the wastes were studied. Two cement-lime-sand mix proportions containing carbide lime waste were compared with the same mix proportions containing conventional lime along with a control mix without lime. Specimens wer...

  6. Implementation of industrial waste ferrochrome slag in conventional and low cement castables: Effect of microsilica addition

    Pattem Hemanth Kumar

    2014-06-01

    Samples with decreasing cement content 15–05 wt.% were formulated in combination of both slag and calcined bauxite as matrix components. Effects of varying 0–10 wt.% microsilica as a micro-fine additive in these castables were investigated in this work. Pore filling properties of microsilica improved apparent porosity and bulk density. Phase analysis through X-ray diffraction techniques demonstrates successful formation of spinel and mullite crystalline phases. Mechanical behavior was evaluated through cold crushing strength and residual cold crushing strength after five consecutive water quenching cycles. Scanning electron microscopy measurements were carried out in order to better understand the packing density and reaction mechanisms of fired castables. Slag containing castables portrays good thermal properties such as thermal shock resistance, permanent linear change and pyrometric cone equivalent.

  7. SHRINKAGE REDUCTION AND CRACK PREVENTION OF ALKALI-ACTIVATED PHOSPHOROUS SLAG CEMENT

    Yanan Wang

    2016-05-01

    Full Text Available The effects of fly ash, calcium oxide and polypropylene fiber on the physical and mechanical properties, shrinkage and cracking behaviors of alkali-activated phosphorous slag cement (AA-PS-C were studied. The results show that replacing 10-15% phosphorous slag by fly ash and adding calcium oxide as an expansive agent reduce the shrinkage of AA-PS-C. Fly ash will increase the flexural strength, although the compressive strength will be slightly decreased, while the calcium oxide expansive agent coated with aluminum stearate will slightly shorten the setting time and reduce the strength. Adding polypropylene fiber can greatly increase the crack-resistance of AA-PS-C.

  8. Utilization of recycled cathode ray tubes glass in cement mortar for X-ray radiation-shielding applications

    Ling, Tung-Chai; Poon, Chi-Sun; Lam, Wai-Shung; Chan, Tai-Po; Fung, Karl Ka-Lok

    2012-01-01

    Highlights: ► It is feasible to use recycled CRT glass in mortar as shield against X-ray radiation. ► Shielding properties of CRT mortar is strongly depended on CRT content. ► Linear attenuation coefficient was reduced by 142% upon 100% CRT glass in mortar. ► Effect of mortar thickness and irradiation energies on shielding was investigated. - Abstract: Recycled glass derived from cathode ray tubes (CRT) glass with a specific gravity of approximately 3.0 g/cm 3 can be potentially suitable to be used as fine aggregate for preparing cement mortars for X-ray radiation-shielding applications. In this work, the effects of using crushed glass derived from crushed CRT funnel glass (both acid washed and unwashed) and crushed ordinary beverage container glass at different replacement levels (0%, 25%, 50%, 75% and 100% by volume) of sand on the mechanical properties (strength and density) and radiation-shielding performance of the cement–sand mortars were studied. The results show that all the prepared mortars had compressive strength values greater than 30 MPa which are suitable for most building applications based on ASTM C 270. The density and shielding performance of the mortar prepared with ordinary crushed (lead-free) glass was similar to the control mortar. However, a significant enhancement of radiation-shielding was achieved when the CRT glasses were used due to the presence of lead in the glass. In addition, the radiation shielding contribution of CRT glasses was more pronounced when the mortar was subject to a higher level of X-ray energy.

  9. Reuse of By-Products from Ready-Mixed Concrete Plants for the Production of Cement Mortars

    Monika Zervaki

    2013-06-01

    Full Text Available This study was motivated by the necessity to recycle sludge water resulting from washing out concrete mixing trucks - a problem of both environmental and economic importance for the ready-mixed concrete industry. Sludge water from ready-mixed concrete plants as well as dry sludge, which is derived from the settling of the water, are hazardous for disposal due to their high pH value (pH>11.5. In this work, cement mortars were composed using either sludge water after various treatment, or dry sludge in several ratios. The cement mortars were tested for their workability and strength development. The purpose of this experimental design was to prove that sludge water, as well as sludge in a wet or dry form, can be used in the production of mortars without degrading any of their properties.

  10. Mechanical characterization of Portland cement mortars containing petroleum or coal tar

    Garcés, P.

    2007-08-01

    Full Text Available This article discusses experimental data on the flexural and compressive strength of Portland cement mortars containing additions or cement replacements consisting in petroleum or coal tar, by-products of the oil and coal industries. The materials studied were two coal (BACA and BACB and two petroleum (BPP and BPT tars. The results show that it is feasible to use such materials as a partial replacement for cement in mortar manufacture. This should lead to the design of a new sustainable product that will contribute to lowering the environmental impact of construction materials while at the same time opening up an avenue for the re-use of this type of industrial by-products.En este artículo se presentan datos experimentales de resistencia a flexión y a compresión de morteros de cemento Portland con adición y sustitución de breas de petróleo y de alquitrán de carbón, que son subproductos de la industria del carbón o del petróleo. Los materiales estudiados son breas de alquitrán de carbón A (BACA y B (BACB, y dos breas de petróleo (BPP y (BPT. Los datos demuestran la viabilidad del uso de estas breas en la fabricación de morteros con menores contenidos de cemento, permitiendo diseñar un nuevo material sostenible con el medio ambiente y que contribuya a reducir el impacto ambiental de los materiales de construcción, hecho que permite abrir una nueva vía de valorización de estos subproductos.

  11. Green options for anti-sulfate of slag cement concrete containing pozzolans

    Yang Chien-Jou

    2017-01-01

    Full Text Available This study mainly adopted densified mixture design algorithm (DMDA with pozzolans (fly ash and slag, different fineness slag cement (1:1; MF40 and HF40 and Type I cement (E40 to construct the mixtures for w/cm=0.40, and applied ACI 211.1R and Type II cement as control group (CII40, w/c=0.40. Life cycle inventory of LEED suggested by PCA for cementitious materials (kg/m3 contained cement use, CO2 emission, raw materials, energy consumption, compressive strength, and immersed in different concentration Na2SO4 solution. Results showed cement content, CO2 emission, raw materials and energy consumption for E40, MF40 and HF40, with respect to CII40, were 14% ∼ 26%, 14% ∼ 26%, 13% ∼ 26% and 17%∼28%. At 28 days, compressive strength(all mixtures were greater than 41MPa. Repeatedly 25 cycles, specimens immersed in 5000ppm Na2SO4 solution and oven-dried at 105°C, the exterior had no damage, and weight loss (n and pulse velocity change (nv were less than -1% and -5%. But in saturated Na2SO4 solution, the n and nv were ranged from - 0.91% (E40 to -2.62% (MF40 and -6.7% (E40 to -10.9% (MF40. The exterior had been obviously scaling (chalking or spalling at the second (CII40, the fifth (MF40 and HF40 and the ninth cycle (E40. The comprehensive evaluation of green options for anti-sulfate indicated that the merits of all mixtures were respectively E40 > HF40 > MF40 > CII40.

  12. INFLUENCE OF CURING TEMPERATURE ON THE PHYSICO-MECHANICAL, CHARACTERISTICS OF CALCIUM ALUMINATE CEMENT WITH AIR-COOLED SLAG OR WATER-COOLED SLAG

    M. Heikal

    2004-12-01

    Full Text Available The nature, sequence, crystallinity and microstructure of hydrated phases were analyzed using differential scanning calorimetry (DSC, X-ray diffraction (XRD and scanning electron microscopy (SEM. The results showed that the formation of different hydrated phases was temperature dependence. The physico-mechanical and microstructural characteristics were investigated after curing at 20, 40 and 60° C. The results indicated that for the substitution of calcium aluminate cement (CAC by air-cooled slag (AS or water-cooled slag (WS at 20° C, the compressive strength increases with slag content up to 10 wt.%, then followed by a decrease with further slag substitution up to 25 wt.%; but the values are still higher than those of the neat CAC pastes at different curing ages up to 60 days. After 28 days of hydration at 40-60° C, the compressive strength increases with the slag content. This is attributed to the prevention of the conversion reaction, which was confirmed by XRD, DSC and SEM techniques, and the preferential formation of stratlingite (gehleinte-like phase. The SEM micrographs showed a close texture of hydrated CAC/slag blends made with AS or WS at 40°C due to the formation of C2ASH8 and C-S-H phases.

  13. Dry and wet "deposition" studies of the degradation of cement mortars

    Martínez-Ramírez, S.

    1998-06-01

    Full Text Available The reaction of portland cement mortars with SO2 gaseous pollutant and artificial 'acid rain' solution has been examined using laboratory exposure chambers, with realistic presentation rates of pollutants. The mortar were previously carbonated to produce superficial carbonation. Two mortars with different w/c ratio and hence specific surface were prepared and exposed into the chambers. For dry deposition of SO2 pollutant gas, the important roles of water and water plus oxidant in increasing chemical reaction are readily revealed. Further, accessible porosity also increases reaction through increased times of reaction of pollutant with the mortars. Interestingly, in the absence of deliberate surface wetting, the presence of oxidant, ozone, leads to a reduction in the already limited extent of reaction. Wet deposition studies using artificial 'acid rain' solution result in gypsum formation, which is more extensive for mortars of increased w/c ratios.

    Se han realizado ensayos de laboratorio de simulación de los procesos ambientales de "deposición" seca y húmeda sobre morteros de cemento portland, estudiándose las reacciones que se producen con el contaminante SO2 ("deposición" seca y la disolución de 'lluvia acida' ("deposición" húmeda. Los morteros de cemento se carbonataron para favorecer la carbonatación superficial de los mismos. Se prepararon morteros con dos relaciones a/c con el fin de estudiar la influencia que la variable superficie específica tenía en el proceso de deterioro de dichos materiales. En los estudios de deposición seca con SO2 como gas agresivo se ha visto la importancia que el agua y el agua junto a un oxidante tienen en la reacción del contaminante con los componentes del mortero. La superficie específica Juega un papel importante, ya que al aumentar, aumenta la reacción con el contaminante. La reacción en presencia de oxidante, (SO2+O3

  14. Effect of blastfurnace slag addition to Portland cement for cationic exchange resins encapsulation

    Stefan L.

    2013-07-01

    Full Text Available In the nuclear industry, cement-based materials are extensively used to encapsulate spent ion exchange resins (IERs before their final disposal in a repository. It is well known that the cement has to be carefully selected to prevent any deleterious expansion of the solidified waste form, but the reasons for this possible expansion are not clearly established. This work aims at filling the gap. The swelling pressure of IERs is first investigated as a function of ions exchange and ionic strength. It is shown that pressures of a few tenths of MPa can be produced by decreases in the ionic strength of the bulk solution, or by ion exchanges (2Na+ instead of Ca2+, Na+ instead of K+. Then, the chemical evolution of cationic resins initially in the Na+ form is characterized in CEM I (Portland cement and CEM III (Portland cement + blastfurnace slag cements at early age and an explanation is proposed for the better stability of CEM III material.

  15. Evaluation Some Properties of NanoMetakaolin or Rice Husk Ash Cement Mortar and its Resistance to Elevated Temperature

    Jassim Atiya Alwan

    2016-12-01

    Full Text Available The objective of this research is to find the optimum value of some properties like compressive, flexural strength of blended cement mortar by nanometakaolin ( NMK or rice husk ash (RHA and to evaluate the effect of high temperature on these properties. The ordinary Portland cement(OPC of mortar was partially substituted by NMK or RHA of 5,10,15 and 20% by weight of cement. (108 control and blended specimens were casted and tested at ambient temperature (33 ºC for compressive and flexural strength for 28 and 90 days. Another (270 of the control and blended specimens were casted and cured for 90 days and exposed to elevated temperature of a gradual increase in temperature up to 200 ºC,300 ºC, 400 ºC,600 ºC and 800 ºC for two hours in an electrical furnace and they were under the same previous tests. The test results at ambient temperature indicate that the optimum compressive and flexural strength was with ratio of 15% NMK cement replacement in mortar for 28 and 90 days but for RHA was ratio of 10% for 28 days and 15% of cement weight in mortar for 90 days compared to control specimens. The results of exposing control and blended specimens of (90 days to elevated temperature showed that the optimum strength for control and the best MK replacement ratio were found at 200 ºC, and the best RHA replacement ratio specimens was found at 300 ºC. It is also found that exposing the mortar to more than these temperatures destroyed its strength and it was detrimental to its properties.

  16. Physico-chemical studies of gamma-irradiated polyester. Impregnated cement mortar composite

    Ismail, M.R.; Afifi, M.S.

    1998-01-01

    The effect of impregnation time on the physico-chemical and mechanical properties of polyester-cement mortar composite has been investigated. The samples were soaked in unsaturated polyester resin containing 40% styrene monomer at impregnation times ranging from 1-15 hours and then exposed to 50 kGy of γ-irradiation. The effects on polymer loading, compressive strength, apparent porosity, and water absorption in addition to IR spectra and TGA of the samples were studied. It was found that, the polymer loading and compressive strength increase with the increased of soaking time up to 4 hours and there is no significant improvement of the polymer loading and strength. Whereas, the apparent porosity and water absorption behave in an opposite direction. These are attributed to the presence of polymer in the pores of the samples. IR spectra showed that, new bands appeared as result of the reaction between polyester and set cement. TGA showed that, the polyester cement composite has higher thermal stability as a compared to irradiated polyester. (author)

  17. Using Neutron Radiography to Quantify Water Transport and the Degree of Saturation in Entrained Air Cement Based Mortar

    Lucero, Catherine L.; Bentz, Dale P.; Hussey, Daniel S.; Jacobson, David L.; Weiss, W. Jason

    Air entrainment is commonly added to concrete to help in reducing the potential for freeze thaw damage. It is hypothesized that the entrained air voids remain unsaturated or partially saturated long after the smaller pores fill with water. Small gel and capillary pores in the cement matrix fill quickly on exposure to water, but larger pores (entrapped and entrained air voids) require longer times or other methods to achieve saturation. As such, it is important to quantitatively determine the water content and degree of saturation in air entrained cementitious materials. In order to further investigate properties of cement-based mortar, a model based on Beer's Law has been developed to interpret neutron radiographs. This model is a powerful tool for analyzing images acquired from neutron radiography. A mortar with a known volume of aggregate, water to cement ratio and degree of hydration can be imaged and the degree of saturation can be estimated.

  18. Radiation use in measurement and control of cement and fine aggregate segregation in mortar

    Veado, Maria Adelaide Rabelo Vasconcelos.

    1991-09-01

    Segregation of solid particles in a mortar for structural purposes was measured by a nuclear method in which the grains were marked by neutron activation. The influence of vibration time on segregation was studied, and the method was capable of detecting a segregation trend, that is a higher concentration of cement and finer aggregate particles in the upper longer of the specimens. Results were more significant when the finer grains were marked rather than. The coarser ones, due to statistical constraints imposed by the smaller quantities of the latter. The Segregation increased with increasing vibration times. The validity of the proposed nuclear method for segregation measurements has been confirmed. (author). 15 refs., 5 figs., 19 tabs

  19. Moisture migration and drying properties of hardened cement paste and mortar

    Numao, T.; Fukuzawa, K.; Mihashi, H.

    1993-01-01

    Moisture content and movement have a significant influence on mechanical properties of concrete. Therefore, many studies have been done on the migration or loss of water in concrete mostly without any external loads. Concrete in actual structures, however, is usually under stresses. As the microstructure of concrete is changed by the load, the observed moisture movement phenomena may be changed. Hence it is necessary to study the moisture migration in concrete under compressive stress in order to estimate rationally the mechanical behavior such as creep and shrinkage in actual concrete structures. In this paper, the influence of compressive stress on moisture migration and water loss of hardened cement paste were studied experimentally and analytically. Furthermore, comparing them with the results of mortar specimens, the influence of containing aggregates was also discussed

  20. Synthesis of dextrin-stabilized colloidal silver nanoparticles and their application as modifiers of cement mortar.

    Konował, Emilia; Sybis, Marta; Modrzejewska-Sikorska, Anna; Milczarek, Grzegorz

    2017-11-01

    Various commercial dextrins were used as reducing and stabilizing agents for a novel one-step synthesis of silver nanoparticles from ammonia complexes of silver ions. As a result, stable colloids of silver were formed during the reaction with the particle size being the function of the dextrin type. The obtained colloids were characterized by UV-vis spectrophotometry, size distribution (using Non-Invasive Backscatter optics) and transmission electron microscopy (TEM). The achieved results clearly indicate the possibility of low-cost production of large quantities of colloidal silver nanoparticles using materials derived from renewable sources. The resulting silver colloids can be used for different purposes, e.g. as bactericidal agents. Combination of the aforementioned properties of nanosilver particles with plasticizing properties of dextrin enables to obtain cement mortars with increased workability and enhanced compressive strength. Moreover, the obtained material is also characterized by increased immunity to adverse impact of microorganisms. Copyright © 2017 Elsevier B.V. All rights reserved.

  1. Characterization of an ecological binder for mortars obtained from recycling of ladle furnace slag

    Marinho, A.B.; Santos, C.M.; Fontes, W.C.; Matias, A.C.P.; Brigolini, G.J.; Peixoto, R.A.F.; Carvalho, J.F.

    2016-01-01

    A sustainable binder obtained from recycling of a ladle furnace slag from Piracicaba, Sao Paulo, was produced in Laboratory of Construction Materials of Federal University of Ouro Preto (UFOP). A characterization work was performed and the results are presented. The physical, chemical and mineralogical properties was obtained using, among others, the following techniques: X-ray fluorescence (XRF), X-ray diffraction (XRD) with Rietveld refining method, optical microscopy and Scanning electronic microscopy (SEM) with energy dispersive spectroscopy (EDS). The chemical analysis showed predominance of CaO and SiO_3; the mineralogical analysis pointed the predominant presence of calcium-olivine, merwinite and pyroxene and; the images showed predominance of angulous and elongated grains. According to results, the material was classified as a hydraulic binder, with characteristics comparable to hydraulic limes. (author)

  2. Implementation of industrial waste ferrochrome slag in conventional and low cement castables: Effect of calcined alumina

    Pattem Hemanth Kumar

    2014-12-01

    Full Text Available A new class of conventional and low-cement ferrochrome slag-based castables were prepared from 40 wt.% ferrochrome slag and 45 wt.% calcined bauxite. Rest fraction varied between high alumina cement (HAC acting as hydraulic binder and calcined alumina as pore filling additive. Standard ASTM size briquettes were prepared for crushing and bending strengths evaluation, and the samples were then subjected to firing at 800, 1100 and 1300 °C for a soaking period of 3 h. The microstructure and refractory properties of the prepared castables have been investigated using X-ray diffraction (XRD, scanning electron microscopy (SEM, cold crushing strength, modulus of rupture and permanent linear changes (PLCs test. Castables show good volume stability (linear change <0.7% at 1300 °C. The outcomes of these investigations were efficacious and in accordance with previously reported data of similar compositions. High thermo-mechanical and physico-chemical properties were attained pointing out an outstanding potential to increase the refractory lining working life of non-recovery coke oven and reheating furnaces.

  3. Estimation of minimum detectable concentration of chlorine in the blast furnace slag cement concrete

    Naqvi, A.A., E-mail: aanaqvi@kfupm.edu.s [Department of Physics, King Fahd University of Petroleum and Minerals, Dhahran 31261 (Saudi Arabia); Maslehuddin, M. [Center for Engineering Research, King Fahd University of Petroleum and Minerals, Dhahran 31261 (Saudi Arabia); Garwan, M.A.; Nagadi, M.M. [Department of Physics, King Fahd University of Petroleum and Minerals, Dhahran 31261 (Saudi Arabia); Al-Amoudi, O.S.B. [Department of Civil Engineering, King Fahd University of Petroleum and Minerals, Dhahran 31261 (Saudi Arabia); Khateeb-ur-Rehman,; Raashid, M. [Department of Physics, King Fahd University of Petroleum and Minerals, Dhahran 31261 (Saudi Arabia)

    2011-01-01

    The Prompt Gamma Neutron Activation Analysis technique was used to measure the concentration of chloride in the blast furnace slag (BFS) cement concrete to assess the possibility of reinforcement corrosion. The experimental setup was optimized using Monte Carlo calculations. The BFS concrete specimens containing 0.8-3.5 wt.% chloride were prepared and the concentration of chlorine was evaluated by determining the yield of 6.11, 6.62, 7.41, 7.79 and 8.58 MeV gamma-rays. The Minimum Detectable Concentration (MDC) of chlorine in the BFS cement concrete was estimated. The best value of MDC limit of chlorine in the BFS cement concrete was found to be 0.034 {+-} 0.011 and 0.038 {+-} 0.012 wt.% for 6.11 and 6.62 MeV prompt gamma-rays. Within the statistical uncertainty the lower bound of the measured MDC of chlorine in the BFS cement concrete meets the maximum permissible limit of 0.03 wt.% of chloride set by the American Concrete Institute.

  4. Simple method of dynamic Young’s modulus determination in lime and cement mortars

    Rosell, J. R.

    2011-03-01

    Full Text Available The present work explains a simple method to determine the dynamic Young module (MOE by inducing a set of small mechanical perturbation to samples of lime and cement mortars and correlating the results obtained with results determined using other techniques and methods. The procedure described herein follows the instructions stated in the UNE-EN ISO 12680-1 standard for refractory products although in this study the instructions are applied to standardized RILEM 4x4x16 cm test samples made of lime and cement mortars. In addition, MOE determinations are obtained by using ultrasonic impulse velocity while static Young's modulus determinations are obtained by performing conventional bending tests. The ability of this procedure to correlate with results from other techniques, along with its simplicity, suggests that it can be widely adapted to determine the deformability of mortars under load using standardized samples.

    El presente trabajo muestra un método simple para determinar el módulo de Young dinámico (MOE a partir de pequeñas perturbaciones mecánicas producidas a probetas de mortero de cal y de cemento, correlacionando los resultados obtenidos con las correspondientes mediciones realizadas con otras técnicas. El procedimiento sigue básicamente las instrucciones fijadas en la norma UNE-EN ISO 12680-1 de productos refractarios, pero aplicándolo a probetas normalizadas RILEM 4x4x16 de morteros confeccionados con cal y cemento. Paralelamente se realizan determinaciones del MOE a partir de la velocidad de paso de impulsos ultrasónicos y determinaciones del módulo de Young estático a partir de ensayos de flexión convencionales. La simplicidad del método aplicado y la correlación de los resultados obtenidos con las variables medidas permiten concluir que esta metodología es de aplicación directa para determinar la deformabilidad bajo carga de los morteros a partir de probetas normalizadas.

  5. Evaluation of the suitability of tin slag in cementitious materials: Mechanical properties and Leaching behaviour

    Rustandi, Andi; Wafa' Nawawi, Fuad; Pratesa, Yudha; Cahyadi, Agung

    2018-01-01

    Tin slag, a by-product of tin production has been used in cementitious application. The present investigation focuses on the suitability of tin slag as primary component in cement and as component that substitute some amount of Portland Cement. The tin slags studied were taken from Bangka, Indonesia. The main contents of the tin slag are SiO2, Al2O3, and Fe2O3 according to the XRF investigation. The aim of this article was to study the mechanical behaviour (compressive strength), microstructure and leaching behaviour of tin slag blended cement. This study used air-cooled tin slag that had been passed through 400# sieve to replace Portland Cement with ratio 0, 10, 20, 30, 40 by weight. Cement pastes and tin slag blended cement pastes were prepared by using water/cement ratio (W/C) of 0.40 by weight and hydrated for various curing ages of 3, 7, 14 days The microstructure of the raw tin slag was investigated using Scanning Electron Microscope (SEM). The phase composition of each cement paste was investigated using X-ray Diffraction (XRD). The aim of the leachability test was to investigate the environmental impacts of tin slag blended cement product in the range 4-8 pH by using static pH-dependent leaching test. The result show that the increase of the tin slag content decreasing the mortar compressive strength at early ages. The use of tin slag in cement provide economic benefits for all related industries.

  6. Altered cement hydration and subsequently modified porosity, permeability and compressive strength of mortar specimens due to the influence of electrical current

    Susanto, A.; Koleva, D.A.; Van Breugel, K.

    2014-01-01

    This paper reports on the influence of stray current flow on microstructural prop-erties, i.e. pore connectivity and permeability of mortar specimens, and link these to the observed alterations in mechanical properties and cement hydration. Mortar specimens were partly submerged in water and calcium

  7. Impedance Spectroscopy Study of the Effect of Environmental Conditions on the Microstructure Development of Sustainable Fly Ash Cement Mortars.

    Ortega, José Marcos; Sánchez, Isidro; Climent, Miguel Ángel

    2017-09-25

    Today, the characterisation of the microstructure of cement-based materials using non-destructive techniques has become an important topic of study, and among them, the impedance spectroscopy has recently experienced great progress. In this research, mortars with two different contents of fly ash were exposed to four different constant temperature and relative humidity environments during a 180-day period. The evolution of their microstructure was studied using impedance spectroscopy, whose results were contrasted with mercury intrusion porosimetry. The hardening environment has an influence on the microstructure of fly ash cement mortars. On one hand, the impedance resistances R₁ and R₂ are more influenced by the drying of the materials than by microstructure development, so they are not suitable for following the evolution of the porous network under non-optimum conditions. On the other hand, the impedance spectroscopy capacitances C₁ and C₂ allow studying the microstructure development of fly ash cement mortars exposed to those conditions, and their results are in accordance with mercury intrusion porosimetry ones. Finally, it has been observed that the combined analysis of the abovementioned capacitances could be very useful for studying shrinkage processes in cement-based materials kept in low relative humidity environments.

  8. Experimental studies on effect of Date Seed Ash (DSA) on strength properties of cement sand mortar

    Gunarani, G. I.; Chakkravarthy, S. P.

    2017-07-01

    The need for alternative material for the cement is arising and being compromised by many engineering researchers. However, the growing demand and surging prices of raw materials challenges the constructional field. India, being one of the largest agricultural economy, produces a quantitative volume of agro-waste that is being dumped. In the conventional concrete production, coarse aggregate (CA) plays an important filler material. The initial study on date seed as a replacement for CA was not successful. This study primarily focuses on Date seed ash as a replacement material for ordinary Portland cement. OPC was replaced by Date Palm Seed Ash (DPSA) in the ratio up to 10% in terms of 2% interval. The main objective of this paper was to study the variation of strength properties of mortar by DPSA in specified ratio along with curing period of 3,7,14 and 28 days. The stress strain behavior has indicated a significant improvement. The overall results indicated the increase in replacing ratio, decreases the strength properties. However the physical, chemical and mechanical properties increased gradually in strength in minimal ratio.

  9. EVALUATION OF THE THIXOTROPY OF OIL-WELL CEMENTS USED FOR CEMENTING LOST CIRCULATION ZONES: EFFECT OF PLASTER AND BLAST FURNACE SLAG

    T. Bouziani

    2015-08-01

    Full Text Available Cementing of oil and gas wells can be a very delicate operation. Among the concerns of service companies, during this operation are the nature and conditions of the formations in well. This is the case of cementing operations in southern Algeria, specifically on the fields of In-Amen, where the formations in lost zones are naturally weak and highly permeable. In these areas, drilling fluids (muds and cements pumped will be, completely or partially lost, what we call "lost circulation". Thixotropic cements are useful to overcome lost circulation problems. They are characterized by a special rheological behavior, allowing it to plug lost zones when they are pumped.Our work aims to assess the thixotropy of cements perapred with two types of cement (class G Asland cement and CEM I 42.5 portland cement with the plaster, using a viscometer with coaxial cylinder (couette type. Moreover, the effect of blast furnace slag (LHF on the properties and thixotropic mixtures prepared was also studied. The results show that portland cement (available locally can produce mixes with higher and more stable thixotropy than the class G cement (from importation, which is a practical and economical for cementing job operations in wells with loss zones. The results also show that the effect of LHF is positive, since in addition to his contribution to long term performances, especially the durability of hardened concrete, it improves the thixotropy of cement made of plaster.

  10. Mechanical and chemical properties of polyvinyl alcohol modified cement mortar with silica fume used as matrix including radioactive waste

    Dakroury, A. M.

    2007-01-01

    This paper discussed the mechanical and chemical properties of polyvinyl alcohol - modified cement mortar with silica fume to assess the safety for disposal of radioactive waste. The modified cement mortars containing polyvinyl alcohol (PVA) in the presence of 10 % silica fume (SF) .The chemical reaction between polymer and cement - hydrated product were investigated by the Infrared Spectral Technology, Differential Thermal Analysis and X-ray diffraction. The leaching of 137Cs from a waste composite into a surrounding fluid has been studied .The results shown that PVA increases the strength and decreases the porosity. The increase in strength duo to the interaction of PVA with cement , may be forming some new compound that fill the pores or improve the bond between the cement . The pozzolanic reaction of the SF increases the calcium silicate hydrates in the hardening matrix composites. There is distinct change in the refinement of the pore structure in cement composites giving fewer capillary pores and more of the finer gel pores

  11. Coupling between mechanical behaviour and drying of cementing materials: experimental study on mortars

    Yurtdas, I.

    2003-10-01

    The aim of this work is to understand the desiccation effects on the mechanical behaviour of cement materials. Two mortars of ratio E/C=0.5 and 0.8 have been tested. All the tests have been implemented after a six months maturing in water. The experimental study has been carried out as follows: 1)tests characterizing the differed behaviour and the transport properties have been carried out 2)tests characterizing the short term multiaxial mechanical behaviour have been carried out. The desiccation shrinkage in terms of the weight loss presents three characteristic phases. The permeability measurement on the mortar 05 shows that the permeability of the specimens dried and crept is greater than those of the specimens dried before being crept, and the permeability of the specimens submitted to a desiccation creep and then dried is sensibly the same as the last one in spite of a very important differed deformation. The influence of the desiccation on the uniaxial and deviatoric compressions resistance depends of the binding agent: for a cement paste of good quality (E/C=0.5), the resistances increase with the desiccation because of the capillary depression and of the hydric gradients. For a cement paste of low quality (E/C=0.8), there is a competitive effect between the increase of the microcracks induced and the specimen rigidification; the microcracking becomes then the parameter controlling the rupture process. The elasto-plastic behaviour becomes a damageable elasto-plastic behaviour during desiccation which induces, as the decrease of the E/C ratio, a translation of the elastic limit surfaces and ruptures towards higher stresses. In parallel, the elastic properties and the incompressibility modulus are damaged and the volume deformations increase after the drying. At last, the decrease of the Young modulus and the passage to the third shrinkage phase in terms of the weight loss coincide. This can be attributed to the induced microcracking: this decrease of the

  12. Long-term chloride migration coefficient in slag cement-based concrete and resistivity as an alternative test method

    van Noort, R.; Hunger, M.; Spiesz, P.R.

    2016-01-01

    This article reports on investigations of the resistivity and chloride migration coefficient (DRCM) obtained in the accelerated Rapid Chloride Migration test for slag cement-based concretes. Determinations of the resistivity and DRCM were performed on 47 different concrete compositions, up to the

  13. Sodium Silicate Gel Effect on Cemented Tailing Backfill That Contains Lead-Zinc Smelting Slag at Early Ages

    Lijie Guo

    2018-01-01

    Full Text Available This paper presents the results of an experimental study on the priming effect of sodium silicate gel (SS on cemented tailing backfill (CTB that contains lead-zinc smelting slag. CTB and cemented paste (CP containing lead-zinc smelting slag samples with SS of 0 and 0.4% of the mass of the slag were prepared and cured at 20°C for 1, 3, 7, and 28 days. Mechanical test and pore structure analyses were performed on the studied CTB samples, microstructural analyses (X-ray diffraction analysis and thermal gravity analysis were performed on the studied CP samples, whereas the electrical conductivity of CTB was monitored. The results reveal that SS has a significant positive effect on cementitious activity of binder mixed by cement and lead-zinc smelting slag. This activation leads to the acceleration of binder hydration process, the formation of more cement hydration products in the CTBs, and the refinement of their pore structure, which is favorable for the strength development of CTB.

  14. Numerical simulation of heat and mass transport during hydration of Portland cement mortar in semi-adiabatic and steam curing conditions

    Hernandez-Bautista, E.; Bentz, D. P.; Sandoval-Torres, S.; de Cano-Barrita, P. F. J.

    2016-01-01

    A model that describes hydration and heat-mass transport in Portland cement mortar during steam curing was developed. The hydration reactions are described by a maturity function that uses the equivalent age concept, coupled to a heat and mass balance. The thermal conductivity and specific heat of mortar with water-to-cement mass ratio of 0.30 was measured during hydration, using the Transient Plane Source method. The parameters for the maturity equation and the activation energy were obtaine...

  15. Early and late hydration of supersulphated cements of blast furnace slag with fluorgypsum

    Bazaldúa-Medellín, M. E.

    2015-03-01

    Full Text Available The hydration, strength development and composition of hydration products of supersulphated cements were characterized from the first 48 hours up to 360 days. Two compositions of 80% Blast furnace slag, 10–15% Fluorgypsum and 10–5% Portland cement were cured in dry and wet conditions. The main hydration products were ettringite and C-S-H since the first hours and up to 360 days as evidenced by X-ray diffraction, thermal analysis and electron microscopy. The strength was favored by higher fluorgypsum contents and lower Portland cement contents. These cements generated heats of hydration of 40–57 KJ/Kg after 28 hours, which are lower than portland cement.Se realizó la caracterización de la hidratación, desarrollo de resistencia y la composición de los productos de hidratación de los cementos supersulfatados durante las primeras 48 horas y hasta 360 días. Se estudiaron dos composiciones de 80% de Escoria de alto horno, 10–15% de Fluoryeso y 10–5% de Cemento portland, se curaron en condiciones secas y húmedas. Los principales productos de hidratación fueron etringita y C-S-H desde las primeras horas y hasta 360 días, como se evidenció por difracción de rayos X, análisis térmico y microscopía electrónica de barrido. La resistencia se favoreció con mayor contenido de fluoryeso y bajos contenidos de cemento portland. Estos cementos generaron calores de hidratación de 40–57 KJ/Kg después de 28 horas, los cuales resultan más bajos que los generados por el cemento portland.

  16. The applicability of alkaline-resistant glass fiber in cement mortar of road pavement: Corrosion mechanism and performance analysis

    Qin Xiaochun

    2017-11-01

    Full Text Available The main technical requirements of road pavement concrete are high flexural strength and fatigue durability. Adding glass fiber into concrete could greatly increase flexural strength and wearing resistance of concrete. However, glass fiber has the great potential of corrosion during the cement hydration, which will directly affect the long-term performance and strength stability. In this paper, accelerated corrosion experiments have been done to find out the corrosion mechanism and property of alkali-resistant glass fiber in cement mortar. The applicability and practicability of alkaline-resistant glass fiber in road concrete have been illustrated in the analysis of flexural strength changing trend of cement mortar mixed with different proportions of activated additives to protect the corrosion of glass fiber by cement mortar. The results have shown that a 30% addition of fly ash or 10% addition of silica fume to cement matrix could effectively improve the corrosion resistance of alkali-resistant glass fiber. The optimal mixing amount of alkali-resistant glass fiber should be about 1.0 kg/m3 in consideration of ensuring the compressive strength of reinforced concrete in road pavement. The closest-packing method has been adopted in the mixture ratio design of alkali-resistant glass fiber reinforced concrete, not only to reduce the alkalinity of the cement matrix through large amount addition of activated additives but also to greatly enhance the flexural performance of concrete with the split pressure ratio improvement of 12.5–16.7%. The results suggested a prosperous application prospect for alkaline-resistant glass fiber reinforced concrete in road pavement.

  17. Cement mortar-degraded spinney waste composite as a matrix for immobilizing some low and intermediate level radioactive wastes: Consistency under frost attack

    Eskander, S.B.; Saleh, H.M.

    2012-01-01

    Highlights: ► Spinney fiber is one of the wastes generated from spinning of cotton raw materials. ► Cement mortar composite was hydrated by using the degraded slurry of spinney wastes. ► Frost resistance was assessed for the mortar-degraded spinney waste composite specimens. ► SEM image, FT-IR and XRD patterns were performed for samples subjected to frost attack. - Abstract: The increasing amounts of spinning waste fibers generated from cotton fabrication are problematic subject. Simultaneous shortage in the landfill disposal space is also the most problem associated with dumping of these wastes. Cement mortar composite was developed by hydrating mortar components using the waste slurry obtained from wet oxidative degradation of these spinney wastes. The consistency of obtained composite was determined under freeze–thaw events. Frost resistance was assessed for the mortar composite specimens by evaluating its compressive strength, apparent porosity and mass loss at the end of each period of freeze–thaw up to 45 cycles. Scanning electron microscopy, infrared spectroscopy and X-ray diffraction analyses were performed for samples subjected to frost attack aiming at evaluating the cement mortar in the presence of degraded spinney waste. The cement mortar composite exhibits acceptable resistance and durability against the freeze–thaw treatment that could be chosen in radioactive waste management as immobilizing agent for some low and intermediate level radioactive wastes.

  18. Composite cement mortars based on marine sediments and oyster shell powder

    Ez-zaki, H.

    2016-03-01

    Full Text Available Additions of dredged marine sediments and oyster shell powder (OS as cement substitute materials in mortars are examined by several techniques. The sediments have high water and chloride contents and calcite, quartz, illite and kaolinite as principal minerals. The OS powders are entirely composed of calcium carbonate and traces of other impurities. Four mixtures of treated sediments and OS powders at 650 °C and 850 °C are added to Portland cement at 8%, 16% and 33% by weight. The hydration of composite pastes is followed by calorimetric tests, the porosity accessible to water, the bulk density, the permeability to gas, the compressive strength and the accelerated carbonation resistance are measured. In general, the increase of addition amounts reduced the performance of mortars. However, a reduction of gas permeability was observed when the addition was up to 33%. Around 16% of addition, the compressive strength and carbonation resistance were improved.En este trabajo se ha valorado la sustitución de cemento en morteros por sedimentos marinos dragados y polvo de concha de ostra (OS. Los sedimentos tienen altos contenidos de agua, cloruros, calcita, cuarzo, illita y caolinita como minerales principales. Los polvos OS están compuestos de carbonato cálcico y trazas de otras impurezas. Se añadieron a un cemento Portland, cuatro mezclas de los sedimentos y polvos de OS tratados a 650 °C y 850 °C en proporciones del 8%, 16% y 33% en peso. La hidratación de pastas se estudió a través de calorimetría. Se estudió además la porosidad accesible al agua, densidad aparente, permeabilidad al gas, resistencia a compresión y carbonatación acelerada. En general, un aumento en la adición produjo una reducción del rendimiento de los morteros. Se observó, sin embargo, una reducción de la permeabilidad a los gases con porcentajes de adición de hasta el 33%. Con valores del 16% de sustitución, mejoraron las resistencias mecánicas y la

  19. Effect of sodium monofluorophosphate treatment on microstructure and frost salt scaling durability of slag cement paste

    Copuroglu, O.; Fraaij, A.L.A.; Bijen, J.M.J.M.

    2006-01-01

    Sodium-monofluorophosphate (Na-MFP) is currently in use as a surface applied corrosion inhibitor in the concrete industry. Its basic mechanism is to protect the passive layer of the reinforcement steel against disruption due to carbonation. Carbonation is known as the most detrimental environmental effect on blast furnace slag cement (BFSC) concrete with respect to frost salt scaling. In this paper the effect of Na-MFP on the microstructure and frost salt scaling resistance of carbonated BFSC paste is presented. The results of electron microscopy, mercury intrusion porosimetry (MIP) and X-ray diffraction (XRD) are discussed. It is found that the treatment modifies the microstructure and improves the resistance of carbonated BFSC paste against frost salt attack

  20. THE IMPACT OF DISSOLVED SALTS ON PASTES CONTAINING FLY ASH, CEMENT AND SLAG

    Harbour, J.; Edwards, T.; Williams, V.

    2009-09-21

    The degree of hydration of a mixture of cementitious materials (Class F fly ash, blast furnace slag and portland cement) in highly concentrated alkaline salt solutions is enhanced by the addition of aluminate to the salt solution. This increase in the degree of hydration, as monitored with isothermal calorimetry, leads to higher values of dynamic Young's modulus and compressive strength and lower values of total porosity. This enhancement in performance properties of these cementitious waste forms by increased hydration is beneficial to the retention of the radionuclides that are also present in the salt solution. The aluminate ions in the solution act first to retard the set time of the mix but then enhance the hydration reactions following the induction period. In fact, the aluminate ions increase the degree of hydration by {approx}35% over the degree of hydration for the same mix with a lower aluminate concentration. An increase in the blast furnace slag concentration and a decrease in the water to cementitious materials ratio produced mixes with higher values of Young's modulus and lower values of total porosity. Therefore, these operational factors can be fine tuned to enhance performance properties of cementitious waste form. Empirical models for Young modulus, heat of hydration and total porosity were developed to predict the values of these properties. These linear models used only statistically significant compositional and operational factors and provided insight into those factors that control these properties.

  1. Irreversible dilation of NaCl contaminated lime-cement mortar due to crystallization cycles

    Lubelli, B.; Hees, R.P.J. van; Huinink, H.P.; Groot, C.J.W.P.

    2006-01-01

    The mechanism of damage occurring in NaCl contaminated materials has not been clarified yet. Apart from crystallization pressure, other hypotheses have been proposed to explain the cause of decay. Irreversible dilation has been observed in a few cases but has never been studied in a more systematic way. The aim of the research is to contribute to the modeling of this phenomenon. In the present paper the effect of NaCl on the hydric and hygric behavior of a lime-cement mortar is extensively studied. The results indicate that NaCl influences the hydric and hygric dilation behavior of the material. The material contaminated with NaCl shrinks during dissolution and dilates during crystallization of the salt. This dilation is irreversible and sufficient to damage the material after few dissolution/crystallization cycles. This behavior is not restricted to NaCl, but is observed in the presence of other salts as well (NaNO 3 and KCl). Outcomes of electron microscopy studies suggest that salts causing irreversible dilation tend to crystallize as layers on the pore wall

  2. The refilling of pores in cement mortars treated by chemicals and desiccation at different temperatures

    Menéndez Pazos, Ignacio

    1992-09-01

    Full Text Available Bases under the law of solubility product, the pores of the cement mortar are refilled by impregnation with two salts that form another insoluble salt. The number of treatments to be underdone and the drying temperatures more suitable in each case. The calcium salts like impregnants and urea sodium oxalate and sugar like precipitates are employed, obtained in each case the corresponding pores are occupied, which depends generally on the number of treatments and in particular the drier temperature.

    Basados en los principios del producto de solubilidad, se rellenan los poros de las probetas de mortero de cemento por impregnación con dos sales que forman otra insoluble. Se determina el número de tratamientos a realizar y las temperaturas de secado más idóneas en cada caso. Se emplean sales cálcicas como impregnantes, y urea, oxalato sódico y azúcar como precipitantes, obteniéndose en cada caso las correspondientes ocupaciones de poros que dependen, por lo general, del número de tratamientos y, en particular, de la temperatura de secado.

  3. The Evaluation of Damage Effects on MgO Added Concrete with Slag Cement Exposed to Calcium Chloride Deicing Salt

    Jang, Jae-Kyeong; Kim, Hong-Gi; Kim, Jun-Hyeong

    2018-01-01

    Concrete systems exposed to deicers are damaged in physical and chemical ways. In mitigating the damage from CaCl2 deicers, the usage of ground slag cement and MgO are investigated. Ordinary Portland cement (OPC) and slag cement are used in different proportions as the binding material, and MgO in doses of 0%, 5%, 7%, and 10% are added to the systems. After 28 days of water-curing, the specimens are immersed in 30% CaCl2 solution by mass for 180 days. Compressive strength test, carbonation test, chloride penetration test, chloride content test, XRD analysis, and SEM-EDAX analysis are conducted to evaluate the damage effects of the deicing solution. Up to 28 days, plain specimens with increasing MgO show a decrease in compressive strength, an increase in carbonation resistance, and a decrease in chloride penetration resistance, whereas the S30- and S50- specimens show a slight increase in compressive strength, an increase in carbonation resistance, and a slight increase in chloride penetration resistance. After 180 days of immersion in deicing solution, specimens with MgO retain their compressive strength longer and show improved durability. Furthermore, the addition of MgO to concrete systems with slag cement induces the formation of magnesium silicate hydrate (M-S-H) phases. PMID:29758008

  4. The Evaluation of Damage Effects on MgO Added Concrete with Slag Cement Exposed to Calcium Chloride Deicing Salt.

    Jang, Jae-Kyeong; Kim, Hong-Gi; Kim, Jun-Hyeong; Ryou, Jae-Suk

    2018-05-14

    Concrete systems exposed to deicers are damaged in physical and chemical ways. In mitigating the damage from CaCl₂ deicers, the usage of ground slag cement and MgO are investigated. Ordinary Portland cement (OPC) and slag cement are used in different proportions as the binding material, and MgO in doses of 0%, 5%, 7%, and 10% are added to the systems. After 28 days of water-curing, the specimens are immersed in 30% CaCl₂ solution by mass for 180 days. Compressive strength test, carbonation test, chloride penetration test, chloride content test, XRD analysis, and SEM-EDAX analysis are conducted to evaluate the damage effects of the deicing solution. Up to 28 days, plain specimens with increasing MgO show a decrease in compressive strength, an increase in carbonation resistance, and a decrease in chloride penetration resistance, whereas the S30- and S50- specimens show a slight increase in compressive strength, an increase in carbonation resistance, and a slight increase in chloride penetration resistance. After 180 days of immersion in deicing solution, specimens with MgO retain their compressive strength longer and show improved durability. Furthermore, the addition of MgO to concrete systems with slag cement induces the formation of magnesium silicate hydrate (M-S-H) phases.

  5. Solidification of ion exchange resins saturated with Na+ ions: Comparison of matrices based on Portland and blast furnace slag cement

    Lafond, E.; Cau dit Coumes, C.; Gauffinet, S.; Chartier, D.; Stefan, L.; Le Bescop, P.

    2017-01-01

    This work is devoted to the conditioning of ion exchange resins used to decontaminate radioactive effluents. Calcium silicate cements may have a good potential to encapsulate spent resins. However, certain combinations of cement and resins produce a strong expansion of the final product, possibly leading to its full disintegration. The focus is placed on the understanding of the behaviour of cationic resins in the Na + form in Portland or blast furnace slag (CEM III/C) cement pastes. During hydration of the Portland cement paste, the pore solution exhibits a decrease in its osmotic pressure, which causes a transient expansion of small magnitude of the resins. At 20 °C, this expansion takes place just after setting in a poorly consolidated material and is sufficient to induce cracks. In the CEM III/C paste, swelling of the resins also occurs, but before the end of setting, and induces limited stress in the matrix which is still plastic. - Highlights: • Solidification of cationic resins in the Na + -form is investigated. • Portland and blast furnace slag cements are compared. • Deleterious expansion is observed with Portland cement only. • Resin swelling is due to a decrease in the osmotic pressure of the pore solution. • The consolidation rate of the matrix is a key parameter to prevent damage.

  6. Solidification of Simulated Radioactive Incineration Ash by Alkali-activated Slag Composite Cement

    Li changcheng; Cui Qi; Zhao Yanhong; Pan Sheqi

    2010-01-01

    Simulated radioactive incineration ash (SRIA) was solidified by alkali-activated slag composite cement (AASCC) modified by metakaolin, zeolite, and polymer emulsion powder. The results show that the performance of solidified waste form containing 40% SRIA meets the requirements of GB 14569.1-93. The lowest leaching rate of Cs + on 42nd days reaches 1.32 x 10 -4 cm/d (GB 7023-86,25 degree C), cumulative leach percentage is only 0.041 cm. Also, the lowest 28 days compressive strength of solidified waste form is 45.6 MPa, and later strength growth is still high. The fast setting characteristic of AASCC overcomes effectively the disadvantageous influence caused by some components in SRIA on hydration of cement. The compressive strength of solidified waste is enhanced remarkably, and the ability of immobilizing radionuclide ions is also improved. This is mainly due to synergistic effect between metakaolin and zeolite. Polymer modification also improves the performance of solidified waste form significantly. The three-dimensional polymer network structure formed by emulsion powder in solidified waste form enhances its toughness and impact resistance, and the durability is improved by reducing interconnected pores and optimizing pore structure. However,it also results in reduction in compressive strength. Thus, it is concluded that the suitable dosage percentage is 5%. (authors)

  7. Effect of Metakaolin and Slag blended Cement on Corrosion Behaviour of Concrete

    Borade, Anita N.; Kondraivendhan, B.

    2017-06-01

    The present paper is aimed to investigate the influence of Metakaolin (MK) and Portland slag Cement (PSC) on corrosion behaviour of concrete. For this purpose, Ordinary Portland Cement (OPC) was replaced by 15% MK by weight and readymade available PSC were used. The standard concrete specimens were prepared for both compressive strength and half- cell potential measurement. For the aforesaid experiments, the specimens were cast with varying water to binder ratios (w/b) such as 0.45, 0.5 and 0.55 and exposed to 0%, 3%, 5% and 7.5% of sodium chloride (NaCl) solution. The specimens were tested at wide range of curing ages namely 7, 28, 56, 90 and 180 days. The effects of MK, w/b ratio, age, and NaCl exposure upon concrete were demonstrated in this investigation along with the comparison of results of both MK and PSC concrete were done. It was also observed that concrete with MK shows improved performance as compared to concrete with PSC.

  8. Studies on use of Copper Slag as Replacement Material for River Sand in Building Constructions

    Madheswaran, C. K.; Ambily, P. S.; Dattatreya, J. K.; Rajamane, N. P.

    2014-09-01

    This work focuses on the use of copper slag, as a partial replacement of sand for use in cement concrete and building construction. Cement mortar mixtures prepared with fine aggregate made up of different proportions of copper slag and sand were tested for use as masonry mortars and plastering. Three masonry wall panels of dimensions 1 × 1 m were plastered. The studies showed that although copper slag based mortar is suitable for plastering, with the increase in copper slag content, the wastage due to material rebounding from the plastered surfaces increases. It is therefore suggested that the copper slag can be used for plastering of floorings and horizontal up to 50 % by mass of the fine aggregate, and for vertical surfaces, such as, brick/block walls it can be used up to 25 %. In this study on concrete mixtures were prepared with two water cement ratios and different proportions of copper slag ranging from 0 % (for the control mix) to 100 % of fine aggregate. The Concrete mixes were evaluated for workability, density, and compressive strength.

  9. Re-use of drinking water treatment plant (DWTP) sludge: Characterization and technological behaviour of cement mortars with atomized sludge additions

    Husillos Rodriguez, N.; Martinez Ramirez, S.; Blanco Varela, M.T.; Guillem, M.; Puig, J.; Larrotcha, E.; Flores, J.

    2010-01-01

    This paper aims to characterize spray-dried DWTP sludge and evaluate its possible use as an addition for the cement industry. It describes the physical, chemical and micro-structural characterization of the sludge as well as the effect of its addition to Portland cements on the hydration, water demand, setting and mechanical strength of standardized mortars. Spray drying DWTP sludge generates a readily handled powdery material whose particle size is similar to those of Portland cement. The atomized sludge contains 12-14% organic matter (mainly fatty acids), while its main mineral constituents are muscovite, quartz, calcite, dolomite and seraphinite (or clinoclor). Its amorphous material content is 35%. The mortars were made with type CEM I Portland cement mixed with 10 to 30% atomized sludge exhibited lower mechanical strength than the control cement and a decline in slump. Setting was also altered in the blended cements with respect to the control.

  10. Green and early age compressive strength of extruded cement mortar monitored with compression tests and ultrasonic techniques

    Voigt, Thomas; Malonn, Tim; Shah, Surendra P.

    2006-01-01

    Knowledge about the early age compressive strength development of cementitious materials is an important factor for the progress and safety of many construction projects. This paper uses cylindrical mortar specimens produced with a ram extruder to investigate the transition of the mortar from plastic and deformable to hardened state. In addition, wave transmission and reflection measurements with P- and S-waves were conducted to obtain further information about the microstructural changes during the setting and hardening process. The experiments have shown that uniaxial compression tests conducted on extruded mortar cylinders are a useful tool to evaluate the green strength as well as the initiation and further development of the compressive strength of the tested material. The propagation of P-waves was found to be indicative of the internal structure of the tested mortars as influenced, for example, by the addition of fine clay particles. S-waves used in transmission and reflection mode proved to be sensitive to the inter-particle bonding caused by the cement hydration and expressed by an increase in compressive strength

  11. Changes in Properties of Cement and Lime Mortars When Incorporating Fibers from End-of-Life Tires

    Lluís Gil

    2016-02-01

    Full Text Available This paper studies the addition of fibers from end-of-life tires to commercial mortar mixtures. Two different types of mortar, one lime-plastic and other cement-fluid, are mixed with different percentage of fibers ranging from 0% to 1%. The changes in bulk density, consistency, compressive and flexural strength, dynamic Young modulus and water absorption are studied. According to the results, consistency is the property that shows more relevant changes for an addition of 0.25% fibers. Consistency is related to workability and affects the water absorption and the Young modulus values. On the contrary, bulk density and mechanical properties did not change with the addition of fibers. The results prove that this fiber, considered a waste from recycling of end-of-life tires, can be used in commercial mixtures without losing strength. On the other hand, mortar workability limits the amount of fibers that can be included in the mixture and this parameter determines the performance of the mortar.

  12. X-ray diffractometry of steam cured ordinary Portland and blast-furnace-slag cements; Difratometria de raios X de pastas de cimento Portland comum e de alto-forno submetidas a cura termica

    Camarini, G [Universidade Estadual de Campinas, SP (Brazil). Faculdade de Engenharia; Djanikian, J G [Sao Paulo Univ., SP (Brazil). Escola Politecnica

    1994-12-31

    This work studies some aspects of the phases produced by hydration of ordinary and blast-furnace-slag cements, at normal conditions and steam cured (60 and 95{sup 0} C), using an X-ray diffraction technique. The blast-furnace-slag cement was a mixture of 50% of ordinary Portland cement and 50% of blast-furnace-slag (separately grinding). After curing the X-ray diffraction reveals that, in relation to ordinary Portland cement, the main phases in blast-furnace-slag cement are hydrated silicates and aluminates, hydro garnet, etringitte and mono sulphate. After steam curing the hydration of blast-furnace-slag cement proceeds. This is a result of the slag activation by the curing temperature. (author). 8 refs., 3 figs., 1 tab.

  13. Solidification of ion exchange resins saturated with Na+ ions: Comparison of matrices based on Portland and blast furnace slag cement

    Lafond, E.; Cau dit Coumes, C.; Gauffinet, S.; Chartier, D.; Stefan, L.; Le Bescop, P.

    2017-01-01

    This work is devoted to the conditioning of ion exchange resins used to decontaminate radioactive effluents. Calcium silicate cements may have a good potential to encapsulate spent resins. However, certain combinations of cement and resins produce a strong expansion of the final product, possibly leading to its full disintegration. The focus is placed on the understanding of the behaviour of cationic resins in the Na+ form in Portland or blast furnace slag (CEM III/C) cement pastes. During hydration of the Portland cement paste, the pore solution exhibits a decrease in its osmotic pressure, which causes a transient expansion of small magnitude of the resins. At 20 °C, this expansion takes place just after setting in a poorly consolidated material and is sufficient to induce cracks. In the CEM III/C paste, swelling of the resins also occurs, but before the end of setting, and induces limited stress in the matrix which is still plastic.

  14. Cement-free Binders for Radioactive Waste Produced from Blast-furnace Slag using Vortex Layer Activation Technology

    Mazov Ilya

    2017-01-01

    Full Text Available The paper addresses the issue of recycling granulated blast-furnace slag (gBFS as a source for production of cement-free binder materials for further usage in rare-earth metals production for radioactive waste disposal. The use of the vortex layer activator was provided as main technique allowing to produce high-dispersed chemically activated binders. The paper examines the effect of processing conditions on the physical-chemical and mechanical properties of the resulting BFS-based cement-free materials and gBFS-based concretes.

  15. Influence of clinker grinding-aids on the intrinsic characteristics of cements and on the behaviour of mortars

    Fernández Luco, L.

    2003-12-01

    Full Text Available In the production of portland cement, grinding aids are used to improve the grinding stage and reduce the energy required to achieve the required fineness. These additives remain in the final product and they might influence the characteristics and properties of the cement, and thus, mortar and concrete. This paper presents an evaluation of two grinding-aid additives used in the production of portland cement ground in a ball mill at a laboratory stage, with suitable proportions of portland cement clinker and gypsum. A control cement mix was also produced without using any admixture and the results are shown on a comparative basis. Conclusions indicate that grinding-aids additives have some influence on the characteristics of portland cement produced, increasing their specific surface and modifying microstructure and its packing ability. Mortars and concretes made with cements ground with the addition of gringing-aids exhibit higher strength at any age and a reduced water demand. Special attention should be taken to consider any interaction with water-reducing admixture in concretes and mortars.

    En la fabricación de cemento portland es una práctica creciente la utilización de aditivos para optimizar el proceso de molienda; éstos quedan incorporados en el producto final y pueden influir sobre las características y propiedades del cemento, morteros y hormigones. En este trabajo se presenta la evaluación de dos aditivos comerciales en la molienda conjunta de clínker de cemento portland y yeso comercial, tratados en un molino a bolas a escala de laboratorio, en forma comparativa con un cemento sin aditivo producido en forma equivalente. Las conclusiones indican que los aditivos de molienda tienen influencia en las características del cemento resultante, incrementando su superficie y modificando su microestructura y estado de agregación; los morteros mejoran sus prestaciones mecánicas a todas las edades y se reduce la demanda de agua

  16. Engineering properties of cement mortar with pond ash in South Korea as construction materials: from waste to concrete

    Jung, Sang Hwa; Kwon, Seung-Jun

    2013-09-01

    Among the wastes from coal combustion product, only fly ash is widely used for mineral mixture in concrete for its various advantages. However the other wastes including bottom ash, so called PA (pond ash) are limitedly reused for reclamation. In this paper, the engineering properties of domestic pond ash which has been used for reclamation are experimentally studied. For this, two reclamation sites (DH and TA) in South Korea are selected, and two domestic PAs are obtained. Cement mortar with two different w/c (water to cement) ratios and 3 different replacement ratios (0%, 30%, and 60%) of sand are prepared for the tests. For workability and physical properties of PA cement mortar, several tests like flow, setting time, and compressive strength are evaluated. Several durability tests including porosity measuring, freezing and thawing, chloride migration, and accelerated carbonation are also performed. Through the tests, PA (especially from DH area) in surface saturated condition is evaluated to have internal curing action which leads to reasonable strength development and durability performances. The results show a potential applicability of PA to concrete aggregate, which can reduce consuming natural resources and lead to active reutilization of coal product waste.

  17. Influence of supplementary cementitious materials on water transport kinetics and mechanical properties of hydrated lime and cement mortars

    Ince, C.

    2015-06-01

    Full Text Available The purpose of this paper is an investigation of the possible role of supplementary cementitious materials (SCMs on water transport kinetics and mechanical properties of hydrated lime (CL90 and Portland cement (PC mortars. The properties of hydrated lime are significantly different from those of cement and therefore modifying fresh and hardened properties of these mortars are vital for mortar/substrate optimisation in masonry construction. The parameters investigated in this paper often are the main barriers to the use of hydrated lime in construction practice. The results show that transfer sorptivity and time to dewater freshly-mixed hydrated lime mortars can be modified when binder is partially replaced with SCMs. Compressive strength of CL90 mortars is increased systematically with the increased replacement levels of SCMs and the results are supported with the microstructural images. The ability to modify the water transport kinetics and mechanical properties allows compatibility between the mortar and the substrate unit in masonry construction.El objetivo de este artículo es investigar el papel de los materiales cementantes suplementarios (SCMs en la cinética de transporte del agua y en las propiedades mecánicas de los morteros de cal hidratada (CL90 y cemento Portland. Las propiedades de la cal hidratada son significativamente diferentes a las del cemento y por lo tanto el control de las propiedades de los morteros frescos y endurecidos es fundamental en la optimización mortero/substrato en albañilería. Los parámetros estudiados en este trabajo son a menudo las principales barreras para el uso de la cal hidratada en la práctica de la construcción. Los resultados indican que la absortividad y el tiempo necesario para deshidratar morteros de cal hidratada recién mezclados pueden ser controlados cuando el conglomerante es parcialmente remplazado por SCMs. La resistencia a compresión de los morteros CL90 aumenta sistem

  18. Predicting the drying shrinkage behavior of high strength portland cement mortar under the combined influence of fine aggregate and steel micro fiber

    Li, Zhengqi

    2017-01-01

    The workability, 28-day compressive strength and free drying shrinkage of a very high strength (121-142 MPa) steel micro fiber reinforced portland cement mortar were studied under a combined influence of fine aggregate content and fiber content. The test results showed that an increase in the fine aggregate content resulted in decreases in the workability, 28-day compressive strength and drying shrinkage of mortar at a fixed fiber content. An increase in the fiber content resulted in decreases in the workability and drying shrinkage of mortar, but an increase in the 28-day compressive strength of mortar at a fixed fine aggregate content. The modified Gardner model most accurately predicted the drying shrinkage development of the high strength mortars, followed by the Ross model and the ACI 209R-92 model. The Gardner model gave the least accurate prediction for it was developed based on a database of normal strength concrete. [es

  19. Predicting the drying shrinkage behavior of high strength portland cement mortar under the combined influence of fine aggregate and steel micro fiber

    Zhengqi Li

    2017-03-01

    Full Text Available The workability, 28-day compressive strength and free drying shrinkage of a very high strength (121-142 MPa steel micro fiber reinforced portland cement mortar were studied under a combined influence of fine aggregate content and fiber content. The test results showed that an increase in the fine aggregate content resulted in decreases in the workability, 28-day compressive strength and drying shrinkage of mortar at a fixed fiber content. An increase in the fiber content resulted in decreases in the workability and drying shrinkage of mortar, but an increase in the 28-day compressive strength of mortar at a fixed fine aggregate content. The modified Gardner model most accurately predicted the drying shrinkage development of the high strength mortars, followed by the Ross model and the ACI 209R-92 model. The Gardner model gave the least accurate prediction for it was developed based on a database of normal strength concrete.

  20. Steel slag: a waste industrial by-product as an alternative sustainable green building material in construction applications--an attempt for solid waste management.

    Pofale, Arun D; Nadeem, Mohammed

    2012-01-01

    This investigation explores the possibility of utilizing granular slag as an alternative to fine aggregate (natural sand) in construction applications like masonry and plastering. Construction industry utilizes large volume of fine aggregate in all the applications which has resulted into shortage of good quality naturally available fine aggregate. Use of granular slag serves two fold purposes, i.e. waste utilisation as well as alternative eco-friendly green building material for construction. The investigation highlights comparative study of properties with partial and full replacement of fine aggregate (natural sand) by granular slag in cement mortar applications (masonry and plastering). For this purpose, cement mortar mix proportions from 1:3, 1:4, 1:5 & 1:6 by volume were selected for 0, 25, 50, 75 & 100% replacement levels with w/c ratios of 0.60, 0.65, 0.70 & 0.72 respectively. Based on the study results, it could be inferred that replacement of natural sand with granular slag from 25 to 75% increased the packing density of mortar which resulted into reduced w/c ratio, increased strength properties of all mortar mixes. Hence, it could be recommended that the granular slag could be effectively utilized as fine aggregate in masonry and plastering applications in place of conventional cement mortar mixes using natural sand.

  1. THE USE OF NATURAL TRASS FROM SAYUTAN MAGETAN AND LIME FROM NGAMPEL BLORA AS THE MATERIAL OF CEMENT SUBSTITUTION FOR MORTAR MIXTURE

    Muhammad Nurzain

    2015-05-01

    Full Text Available Construction works in the Regency of Magetan, as well as in the mountain area far from capital cities and remote from transportation facilities, require large amount of material. In order to cope with the need of sand, people uses natural trass which are plenty to be found in the area. Test and research on its characteristic and strength with its potentials to be used as cement substitution have never been carried out. Lime was taken from Ngampel village, Blora as it is commonly sold in the area. The planned mixture of lime-trass paste was in the effort to obtain the best composition. The weight ratios used were 100%:0%, 80%:20%, 60%:40%, 40%:60%, 20%:80 and 0%:100%. The mortar mixture with cement substitution was 100%, 80%, 60%, 40%, 20% and 0%.The compressive strength of the lime-trash mixture was between 0.000 MPa and 2.545 MPa. The mortar compressive strength achieved was 0.373 MPa - 26.585 MPa. The test results of mortar compressive strength showed that the more cement substitution amount used, the less the compressive strength would be. The mortar compressive strength increased in line to the age of the mortar. The mortar tensile strength obtained was 0.000 MPa - 2.169 MPa. The block compressive strength obtained was 3.336 MPa - 3.403 MPa. Water absorbency of the block was 15.831% -16.056%.

  2. Natural radioactivity levels and danger ratio in cements, concretes and mortars used in construction; Determinacion de niveles radiactivos naturales e indices de peligrosidad en cementos, hormigones y morteros utilizados en construccion

    Meneses, J.; Pacheco, C.; Avila, J. M.; Miro, C.

    2010-07-01

    We have determined the natural radiation level in three types of adhesive cements, five types of concrete and two types of mortars of different strength normally used in the construction field. Of these materials, both concrete and mortars were prepared in our laboratories, cements the contrary were of a commercial nature.

  3. Degradation of normal portland and slag cement concrete under load, due to reinforcement corrosion

    Philipose, K.E.; Beaudoin, J.J.; Feldman, R.F.

    1992-08-01

    The corrosion of reinforcement is one of the major degradation mechanisms of reinforced concrete elements. The majority of studies published on concrete-steel corrosion have been conducted on unstressed specimens. Structural concrete, however, is subjected to substantial strain near the steel reinforcing bars that resist tensile loads, which results in a system of microcracks. This report presents the initial results of an investigation to determine the effect of applied load and microcracking on the rate of ingress of chloride ion and corrosion of steel in concrete. Simply-supported concrete beam specimens were loaded to give a maximum strain of about 600 με on the tension face. Chloride ion ingress on cores taken from loaded specimens was monitored using energy-dispersive X-ray analysis techniques. Corrosion current and rate measurements using linear polarization electrochemical techniques were also obtained on the same loaded specimens. Variables investigated included two concrete types, two steel cover-depths, three applied load levels, bonded and unbonded rebars and the exposure of tension and compression beam faces to chloride solution. One concrete mixture was made with type 10 Portland cement, the other with 75% blast furnace slag, 22% type 50 cement and 3% silica fume. The rate of chloride ion ingress into reinforced concrete, and hence the time for chloride ion to reach the reinforcing steel, is shown to be dependent on applied load and the concrete quality. The dependence of corrosion process descriptors - passive layer formation, initiation period and propagation period - on the level of applied load is discussed. (Author) (6 refs., 3 tabs., 10 figs.)

  4. Evaluation of compatible mortars to repair 19th century natural cement cast stone from the French Rhône-Alpes region

    Myriam Bouichou

    2008-01-01

    Full Text Available In France, natural cements were extensively produced in the middle of the 19th century. In the French Alps, due to their ochre color, these cements were massively used, notably to produce cast stone, to simulate natural freestone. A preliminary survey revealed an overall good state of preservation of the buildings of this period. Two kinds of decays mechanisms were however identified : erosion affecting the surface of the majority of the buildings, inducing a gradual disappearance of the initial "fake-stone aspect", and a spalling phenomenon often combined with salts crystallization, observed only on a few buildings. Today, due to a lack of appropriate repair materials, the rehabilitation of these buildings mainly consists in the use of gray Portland-cement-based-mortars combined with a painting finishing, which is not satisfactory considering the conservation deontology, as the original appearance is lost. Therefore, the aim of this project was to develop and to test compatible repair materials to restore the culture heritage of this region. Based on the preliminary characterization of a set of representative ancient buildings, combined to a literature review, specifications concerning the composition and the main properties of repair materials, which could assure a compatibility with the ancient concrete of the region were established. Then, three Prompt-cement and one Portland-cement based mortars were selected, two of them being specifically formulated. Firstly, the appearance, the workability and the mechanical and physical properties of those mortars were characterized. Secondly, to evaluate the compatibility of the selected mortars with ancient concrete, Prompt-cement-based slabs were cast using a 19th century concrete formula, and were artificially eroded. After applying the 4 mortars on the slabs, visual observations and pull-out tests will be carried out before and after artificial aging. Finally, the repair mortar presenting the best

  5. Characterisation of magnesium potassium phosphate cements blended with fly ash and ground granulated blast furnace slag

    Gardner, Laura J.; Bernal, Susan A.; Walling, Samuel A.; Corkhill, Claire L.; Provis, John L.; Hyatt, Neil C., E-mail: n.c.hyatt@sheffield.ac.uk

    2015-08-15

    Magnesium potassium phosphate cements (MKPCs), blended with 50 wt.% fly ash (FA) or ground granulated blast furnace slag (GBFS) to reduce heat evolution, water demand and cost, were assessed using compressive strength, X-ray diffraction (XRD), scanning electron microscopy (SEM) and nuclear magnetic resonance (NMR) spectroscopy on {sup 25}Mg, {sup 27}Al, {sup 29}Si, {sup 31}P and {sup 39}K nuclei. We present the first definitive evidence that dissolution of the glassy aluminosilicate phases of both FA and GBFS occurred under the pH conditions of MKPC. In addition to the main binder phase, struvite-K, an amorphous orthophosphate phase was detected in FA/MKPC and GBFS/MKPC systems. It was postulated that an aluminium phosphate phase was formed, however, no significant Al–O–P interactions were identified. High-field NMR analysis of the GBFS/MKPC system indicated the potential formation of a potassium-aluminosilicate phase. This study demonstrates the need for further research on these binders, as both FA and GBFS are generally regarded as inert fillers within MKPC.

  6. Effect of magnesia on properties and microstructure of alkali-activated slag cement

    Yong-hao Fang

    2011-12-01

    Full Text Available The effect of magnesia burnt at 800-950°C on the properties, especially the shrinkage, of alkali-activated slag cement (AASC was experimentally studied. Experimental results show that, although adding 4%-8% lightly-burnt magnesia may shorten the setting time and slightly reduce the compressive strength of AASC, it can remarkably reduce the shrinkage of AASC. The results also show that the setting time of AASC with a certain amount of magnesia increases with the burning temperature, and that the flexural and compressive strengths of AASC decrease with the increase of the additive amount of magnesia. Generally, the adverse effect of magnesia decreases with the increase of the burning temperature, and the shrinkage-reducing effect of magnesia increases with the additive amount of magnesia. X-ray diffraction (XRD and scanning electron microscopy (SEM analyses show that some magnesia particles in the hardened AASC paste at a 28-d age remained unhydrated, and that the compactness decreased a little as magnesia was added. We can also conclude that magnesia burnt at 850-950°C can be used to reduce the shrinkage of AASC only when its additive amount does not exceed 8%; otherwise, the setting time may be too short, and the flexural and compressive strengths may severely decrease.

  7. Incorporation mode effect of Nano-silica on the rheological and mechanical properties of cementitious pastes and cement mortars

    Safi, B.; Aknouche, H.; Mechakra, H.; Aboutaleb, D.; Bouali, K.

    2018-04-01

    Previous research indicates that the inclusion of nanosilica (NS) modifies the properties of the fresh and hardened state, compared to the traditional mineral additions. NS decreases the setting times of the cement mortar compared to silica fume (SF) and reduce of required water while improving the cohesion of the mixtures in the fresh state. Some authors estimate that the appropriate percentage of Nano-silica should be small (1 to 5% by weight) because of difficulties caused by agglomeration to particles during mixing, while others indicate that 10% by weight, if adjustments are made to the formulation to avoid an excess of self-drying and micro cracks that could impede strength. For this purpose, the present work aim to see the effect of the introduction mode of the nanosilica on the rheological and physic mechanical properties of cement mortars. In this study, NS was used either powdered with cement or in solution with the superplasticizer (Superplasticizer doped in nanosilica). Results show that the use of nanosilica powder (replacing cement on the one hand) has a negative influence on the rheological parameters and the rheological behavior of cementitious pastes. However, the introduction of nanosilica in solution in the superplasticizer (SP) was significantly improved the rheological parameters and the rheological behavior of cementitious pastes. Indeed, more the dosage of NS-doped SP increases more the shear stress and viscosities of the cementitious pastes become more fluid and manageable. A significant reduction of shear stress and plastic viscosity were observed that due to the increase in superplasticizer. A dosage of 1.5% NS-doped SP gave adequate fluidity and the shear rate was lower.

  8. [Microbial settlement of paint- and building-materials in the sphere of drinking water. 9. Communication: experimental examination of cement mortar for the lining with tiles (author's transl)].

    Schoenen, D; Thofern, E

    1981-12-01

    The observation of a microbial growth in form of macrocolonies upon the joints of a tiled drinking water reservoir caused the microbiological testing of different pure mineral and some plastic containing cement mortar. Besides the conditions allowing the growth of macrocolonies on tiled plates with a construction like in a reservoir were examined.

  9. Corrosion rate of steel embedded in blended Portland and fluid catalytic cracking catalyst residue (FC3R cement mortars

    Payá, J.

    2008-12-01

    Full Text Available This paper reports on a study of the corrosion levels in steel bars embedded in mortars made with a blend of Portland cement and (0-20% spent fluid catalytic cracking catalyst residue (FC3R, with a variable (0.3-0.7 water/binder (w/b ratio. The specimens were stored in the following conditions: relative humidity of 40, 80 or 100% and CO2 concentrations of 5 and 100%. The steel corrosion rate was measured with polarization resistance techniques. In the absence of aggressive agents, the steel was found to remain duly passivated in mortars with an FC3R content of up to 15% under all the conditions of relative humidity tested. The reinforcement corrosion level in mortars with a w/b ratio of 0.3 and 15% FC3R subjected to accelerated carbonation was similar to the level observed in the unblended Portland cement control mortar.En este trabajo se ha estudiado el nivel de corrosión de barras de acero embebidas en morteros de cemento Portland con relación agua/material cementante (a/mc variable (0,3-0,7, en los que parte del cemento (0-20% se sustituyó por catalizador de craqueo usado (FC3R. Las condiciones de conservación de las probetas elaboradas fueron las siguientes: distintas humedades relativas (40, 80 y 100% y dos concentraciones de CO2 (5 y 100%. La velocidad de corrosión de los aceros se midió mediante la técnica de resistencia de polarización. Se ha podido determinar que, bajo las distintas condiciones de humedad relativa y ausencia de agresivo, los aceros se mantuvieron correctamente pasivados en los morteros con contenidos de FC3R de hasta el 15%. El nivel de corrosión que presenta el refuerzo embebidos en morteros con sustitución de un 15% de cemento por FC3R y relación a/mc 0,3, al ser sometidos a un proceso de carbonatación acelerada, era muy similar al mostrado por el mortero patrón, sin FC3R.

  10. The hydration of slag, part 1: reaction models for blended cement

    Chen, Wei; Brouwers, Jos

    2007-01-01

    Reaction models are proposed to quantify the hydration products and to determine the composition of C–S–H from alkali-activated slags (AAS). Products of the slag hydration are first summarized from observations in literature. The main hydration products include C–S–H, hydrotalcite, hydrogarnet, AFm

  11. Effect of sewage sludge ash (SSA on the mechanical performance and corrosion levels of reinforced Portland cement mortars

    Andión, L. G.ª

    2006-06-01

    Full Text Available The article describes a study conducted to determinecorrosion in reinforcement embedded in Portland cement(PC mortars with different percentages of sewage sludgeash (SSA admixtures. The polarization resistancetechnique was used to determine the steel corrosion rate(Icorr in the test specimens. The samples were subjectedto different environmental conditions and aggressiveagents: 100% relative humidity (RH, accelerated carbonationat 70% RH and seawater immersion. Portlandcement was partially substituted for SSA in the mixes atrates of 0, 10, 20, 30 and 60% (by mass to make thedifferent mortars. The results show that where cementwas replaced by SSA at rates of up to 10% by mass,mortar corrosion performance was comparable to thebehaviour observed in SSA-free mortars (control mortar:0% SSA. Data for higher rates are also shown. From themechanical standpoint, SSA exhibited moderate pozzolanicactivity and the best performance when SSA wasadded at a rate of 10% to mixes with a water/(binder:PC + SSA (w/b ratio of 0.5.Se ha estudiado el nivel de corrosion que presentan lasarmaduras embebidas en morteros fabricados con cementoPortland (CP con diferentes porcentajes de sustitucion deceniza de lodo de depuradora (CLD. Se ha utilizado la tecnicade la Resistencia a la Polarizacion para determinar lavelocidad de corrosion del acero embebido en las muestrasestudiadas. Las muestras se han sometido a diferentes condicionesambientales y agentes agresivos: 100% de humedadrelativa (HR, carbonatacion acelerada al 70% HR einmersion en agua de mar. Para la fabricacion de los distintosmorteros, el cemento Portland ha sido parcialmente sustituidopor CLD en los siguientes porcentajes en masa: 0,10, 20, 30 y 60%. Los resultados muestran que sustitucionesde cemento por CLD de hasta el 10% en masa no alteranel comportamiento frente a la corrosion de los morterosal compararlos con los morteros libres de CLD (morteroscontrol: 0% de sustitucion de cemento por CLD. Se

  12. Compound effect of CaCO3 and CaSO4·2H2O on the strength of steel slag: cement binding materials

    Qi, Liqian; Liu, Jiaxiang; Liu, Qian

    2016-01-01

    In this study, we replaced 30% of the cement with steel slag to prepare binding material; additionally, small amounts of CaCO 3 and CaSO 4 ·2H 2 O were added. This was done to study the compound effect of CaCO 3 and CaSO 4 ·2H 2 O on the strength of steel slag-cement binding materials. The hydration degree of the steel slag cementitious material was analyzed by XRD, TG and SEM. The results showed that the optimum proportions of CaCO 3 and CaSO 4 ·2H 2 O were 3% and 2%, respectively. Compared with the steel slag-cement binders without adding CaCO 3 and CaSO 4 ·2H 2 O, the compressive strength increased by 59.9% at 3 days and by 17.8% at 28 days. Acting as the nucleation matrix, CaCO 3 could accelerate the hydration of C 3 S. In addition, CaCO 3 was involved in the hydration reaction, generating a new hydration product, which could stably exist in a slurry. Meanwhile, CaSO 4 ·2H 2 O could increase the number of AFt. The compound effect of CaCO 3 and CaSO 4 ·2H 2 O enhanced the intensity of steel slag-cement binding materials and improved the whole hydration behavior. (author)

  13. Manufacturing of mortars and concretes non-traditionals, by Portland cement, metakaoline and gypsum (15.05%

    Talero, R.

    1999-12-01

    Full Text Available In a thorough previous research (1, it appeared that creation, evolution and development of the values of compressive mechanical strength (CS and flexural strength (FS, measured in specimens 1x1x6cm of mortar type ASTM C 452-68 (2, manufactured by ordinary Portland cement P-1 (14.11% C3A or PY-6 (0.00% C3A, metakaolin and gypsum (CaSO4∙2H2O -or ternary cements, CT-, were similar to the ones commonly developed in mortars and concretes of OPC. This paper sets up the experimental results obtained from non-traditional mortars and concretes prepared with such ternary cements -TC-, being the portland cement/metakaolin mass ratio, as follows: 80/20, 70/30 and 60/40. Finally, the behaviour of these cements against gypsum attack, has been also determined, using the following parameters: increase in length (ΔL%, compressive, CS, and flexural, FS, strengths, and ultrasound energy, UE. Experimental results obtained from these non-traditional mortars and concretes, show an increase in length (ΔL, in CS and FS, and in UE values, when there is addition of metakaolin.

    En una exhaustiva investigación anterior (1, se pudo comprobar que la creación, evolución y desarrollo de los valores de resistencias mecánicas a compresión, RMC, y flexotracción, RMF, proporcionados por probetas de 1x1x6 cm, de mortero 1:2,75, selenitoso tipo ASTM C 452-68 (2 -que habían sido preparadas con arena de Ottawa, cemento portland, P-1 (14,11% C3A o PY- 6 (0,00% C3A, metacaolín y yeso (CaSO4∙2H2O-, fue semejante a la que, comúnmente, desarrollan los morteros y hormigones tradicionales de cemento portland. En el presente trabajo se exponen los resultados experimentales obtenidos de morteros y hormigones no tradicionales, preparados con dichos cementos ternarios, CT, siendo las proporciones porcentuales en masa ensayadas, cemento portland/metacaolín, las siguientes: 80/20, 70

  14. ThE EFFECT OF METAKOLIN, MICROSILICA AND NANOSILICA ON THE MECHANICAL PROPERTIES AND MICROSTRUCTURE OF CEMENT MORTAR

    H. R. Sobhani Kavkani

    2016-06-01

    Full Text Available Different mineral admixtures of Indian metakaolin, Iranian silica fume and nanosilica were used to produce high performance mortars. Two different sands types with grain size of 0.015-4mm were mixed with type II Portland cement, polycarboxylate superplasticizer,mineral admixture with 650kg/m3 cement content and water/cement ratio of 0.35. Different amount of cement was replaced by metakaolin or silica fume (5-15wt% or nanosilica (0.8-5wt%. After mixing, moulding and curing, compressive strength, electrical resistivity and abrasion resistance were studied. The maximum compressive strength of 28 days samples were 76MPa, 79MPa and 75MPa for 15wt% substitution of cement with metakaolin, silica fume and 5wt% with nanosilica. The compressive strength of these samples showed 28%, 33% and 26% increment in comparison with reference sample, respectively. X-ray patterns showed that replacing silica fume leads to reduction of Portlandite (Ca(OH2 phase. This can be attributed to the pozzolanic reaction and formation of new hydrated calcium silicate phase (CSH that caused improvement of strength of admixtures containing samples. The microstructure of silica fume containing sample also showed better bond between sand and matrix. The electrical resistivity of samples with 15wt% metakaolin or silica fume and 5wt% nanosilica reach to 21kΩ.cm, 15 kΩ.cm and 10kΩ.cm, respectively. These samples showed high durability and corrosion resistance relative to reference samples (3.4 kΩ.cm. The abrasion resistance of different admixtures, specially silica fume containing samples were improved.

  15. Gas generation from the irradiation of mortar

    Lewis, M.A.; Warren, D.W.

    1989-01-01

    A mortar formulation capable of immobilizing chloride salts with high levels of radioactivity is being developed. As part of the developmental effort, radiation effects are being investigated. The radiolytic generation of gas(es) from irradiated mortar formulations was determined for several formulations with variable salt loadings at several test temperatures. The irradiation of a mortar formulation consisting of cement, slag, fly ash, water and 0 to 10 wt % salt led to the generation of hydrogen. The rate of generation was approximately constant, steady state pressures were not attained and final pressures were comparatively high. Higher salt concentrations were correlated with higher hydrogen generation rates for experiments at ambient temperature while lower rates were observed at 120/degree/C. The irradiation of a mortar consisting of cement, fly ash, water and salt led to the radiolytic generation of both oxygen and hydrogen. The addition of 2 wt % FeS or CaS inhibited oxygen generation and changed the hydrogen production rate. 10 refs., 4 figs., 3 tabs

  16. Study of the effect of Kaolin in the mortar of cement matrices by confinement of ion exchange resins

    Labied S.

    2018-01-01

    Full Text Available Radioactive waste arising as a result of nuclear activities should be safely managed from its generation to final disposal in an appropriate conditioned form to reduce the risk of radiation exposure of technical personnel and of the public and to limit contamination of the environment. The immobilization of low and intermediate level radioactive wastes in cementitious matrices is the most commonly used technique to produce inexpensive waste matrix that complies with regulatory requirements in order to protect humans and the environment against nuisance caused by ionizing radiation. Cement based materials are used in radioactive waste management to produce stable waste forms. This matrix constitutes the first build engineering barrier in disposal facilities. In this work, the kaolin is used to enhance the mechanical performance of the matrix of confinement of ion exchange resins by gradually replacing the sand in mortar with kaolin clay. The Kaolin clay sample was a special pure product, sourced from a foreign country. The maximum quantity of resins that can be incorporated into the mortar formulation without the packages losing their strength is 13.915% which results in a better mechanical strength at 6.7686 MPA compression with kaolin.

  17. Microstructural Properties of Cement Paste and Mortar Modified by Low Cost Nanoplatelets Sourced from Natural Materials

    Piao Huang

    2018-05-01

    Full Text Available Nanomaterials have been widely used in cement-based materials. Graphene has excellent properties for improving the durability of cement-based materials. Given its high production budget, it has limited its wide potential for application in the field of engineering. Hence, it is very meaningful to obtain low cost nanoplatelets from natural materials that can replace graphene nanoplatelets (GNPs The purpose of this paper is to improve the resistance to chloride ion penetration by optimizing the pore structure of cement-based materials, and another point is to reduce investment costs. The results illustrated that low cost CaCO3 nanoplatelets (CCNPs were successfully obtained under alkali treatment of seashell powder, and the chloride ion permeability of cement-based materials significantly decreased by 15.7% compared to that of the control samples when CCNPs were incorporated. Furthermore, the compressive strength of cement pastes at the age of 28 days increased by 37.9% than that of the plain sample. Improvement of performance of cement-based materials can be partly attributed to the refinement of the pore structure. In addition, AFM was employed to characterize the nanoplatelet thickness of CCNPs and the pore structures of the cement-based composites were analyzed by MIP, respectively. CCNPs composite cement best performance could lay the foundation for further study of the durability of cement-based materials and the application of decontaminated seashells.

  18. Study on compressive strength of self compacting mortar cubes under normal & electric oven curing methods

    Prasanna Venkatesh, G. J.; Vivek, S. S.; Dhinakaran, G.

    2017-07-01

    In the majority of civil engineering applications, the basic building blocks were the masonry units. Those masonry units were developed as a monolithic structure by plastering process with the help of binding agents namely mud, lime, cement and their combinations. In recent advancements, the mortar study plays an important role in crack repairs, structural rehabilitation, retrofitting, pointing and plastering operations. The rheology of mortar includes flowable, passing and filling properties which were analogous with the behaviour of self compacting concrete. In self compacting (SC) mortar cubes, the cement was replaced by mineral admixtures namely silica fume (SF) from 5% to 20% (with an increment of 5%), metakaolin (MK) from 10% to 30% (with an increment of 10%) and ground granulated blast furnace slag (GGBS) from 25% to 75% (with an increment of 25%). The ratio between cement and fine aggregate was kept constant as 1: 2 for all normal and self compacting mortar mixes. The accelerated curing namely electric oven curing with the differential temperature of 128°C for the period of 4 hours was adopted. It was found that the compressive strength obtained from the normal and electric oven method of curing was higher for self compacting mortar cubes than normal mortar cube. The cement replacement by 15% SF, 20% MK and 25%GGBS obtained higher strength under both curing conditions.

  19. Evaluation of novel reactive MgO activated slag binder for the immobilisation of lead and zinc

    Jin, Fei; Al-Tabbaa, Abir

    2014-01-01

    Although Portland cement is the most widely used binder in the stabilisation/solidification (S/S) processes, slag-based binders have gained significant attention recently due to their economic and environmental merits. In the present study, a novel binder, reactive MgO activated slag, is compared with hydrated lime activated slag in the immobilisation of lead and zinc. A series of lead or zinc-doped pastes and mortars were prepared with metal to binder ratio from 0.25% to 1%. The hydration pr...

  20. EFFECT OF REACTIVE MAGNESIUM OXIDE ON PROPERTIES OF ALKALI ACTIVATED SLAG GEOPOLYMER CEMENT PASTES

    H. A. Abdel-Gawwad

    2015-03-01

    Full Text Available The effect of different proportions and different reactivities of MgO on the drying shrinkage and compressive strength of alkali activated slag pastes (AAS has been investigated. The slag was activated by 6 wt.% sodium hydroxide and liquid sodium silicate at ratio of 3:3 (wt.. The different reactivities of MgOs were produced from the calcination of hydromagnesite at different temperatures (550, 1000, 1250 C. The results showed that the reactivity of magnesium oxide decreases with increasing the calcination temperature. Also, the drying shrinkage of AAS was reduced by the replacement of slag with MgOs. The highly reactive MgO accelerated the hydration of AAS at early ages. The replacement of slag with 5% MgO550 increased one day compressive strength by ~26 % while MgO1250 had little effect. A significant increase in strength was observed after 7 days in case of replacement of slag with 5 % MgO1250. The MgO reacts with slag to form hydrotalcite likephases (Ht as detected by XRD, FTIR spectroscopy, TGA/DTG analysis and SEM.

  1. Effect of natural fibers on mechanical properties of green cement mortar

    AL-Zubaidi, Aseel B.

    2018-05-01

    Natural fibers of banana, reed, palm and coconut were used to reinforce cement composite. Optical microscopy showed that the prepared fibers are different in size and morphology. Nearly equiaxed, ribbon-like and nearly cylindrical morphologies were observed. Each of the utilized natural fibers was incorporated in the cement matrix at 0, 0.25, 0.5, 0.75 and 1.0 wt% and cured for 28 days. The scanning electron micrographs for the 1.0 wt% -reinforced composite showed differences in porosity, grain size and shape. Each of the utilized fibers has different effect on the microstructure of the cement composite that depends on the fiber size and morphology. Water absorption, thermal conductivity, bending strength, hardness and compression strengths were measured for the reinforced cement composite. It is found that the final physical and mechanical properties of the set cement composite depend on the fiber content and fiber type through the differences in their sizes and morphologies.

  2. Chloride transport testing of blast furnace slag cement for durable concrete structures in Norway : From 2 days to one year age

    Polder, R.B.; de Rooij, M.R.; Larsen, CK; Pedersen, B; Beushausen, H.

    2016-01-01

    Blast furnace slag cement (BFSC) has been used in reinforced concrete structures in marine and road environment in The Netherlands for nearly a century. Experience is good and long service lives can be obtained. In Norway experience with BFSC is scarce. In The Netherlands, a high resistance against

  3. Chloride transport testing of blast furnace slag cement for durable concrete structires in Norway: From 2 days to one year age

    Polder, R.B.; Rooij, M.R. de; Larsen, C.K.; Pedersen, B.

    2016-01-01

    Blast furnace slag cement (BFSC) has been used in reinforced concrete structures in marine and road environment in The Netherlands for nearly a century. Experience is good and long service lives can be obtained. In Norway experience with BFSC is scarce. In The Netherlands, a high resistance against

  4. Evaluation of the properties of bitumen and cement pastes and mortars used in the immobilization of waste radioactive

    Vieira, Vanessa Mota; de Tello, Cledola Cassia Oliveira

    2013-01-01

    The Project RBMN was launched in November 2008 and aims to establish, manage and execute all tasks for implementing the Brazilian Repository, from its conception to its construction. The concept to be adopted will be a near-surface repository. The inventory includes wastes from the operation of nuclear power plants, fuel cycle facilities and from the use of radionuclides in medicine, industry and activities research and development. The implementation of the national repository is an important technical requirement, and a legal requirement for the entry into operation of the nuclear power plant Angra 3. In Brazil, for the immobilization and solidification of radioactive waste of low and intermediate level of radiation from NPPs are used cement, in Angra 1, and bitumen, in Angra 2. Studies indicate serious concerns about the risks associated with bituminization radioactive waste, much related to the process as the product. There are two major problems due to the presence of products bituminization in repositories, swelling of the waste products and their degradation in the long term. To accommodate the swelling, filling the drums must be limited to 70 - 90% of its volume, which reduces the structural stability of the repository and the optimization of deposition. This study aims to evaluate of the properties of bitumen and cement pastes and mortars used in the immobilization of waste radioactive. (author)

  5. Combined effect of nano-SiO2 and nano-Fe2O3 on compressive strength, flexural strength, porosity and electrical resistivity in cement mortars

    Sanjuán, M.A.; Argiz, C.; Gálvez, J.C.; Reyes, E.

    2018-01-01

    The compressive strength, flexural strength, porosity and electrical resistivity properties of cement mortars with nano-Fe2O3 and nano-SiO2 are studied. Amorphous silica is the main component of pozzolanic materials due to its reaction with calcium hydroxide formed from calcium silicate (C3S and C2S) hydration. The pozzolanic reaction rate is not only proportional to the amount of amorphous silica but also to the surface area available for reaction. Subsequently, fine nano-Fe2O3 and nano-SiO2 particles in mortars are expected to improve mortar performance. The experimental results showed that the compressive strength of mortars with nano-Fe2O3 and nano-SiO2 particles were lower than those obtained with the reference mortar at seven and 28 days. It was shown that the nano-particles were not able to enhance mechanical strength on every occasion. The continuous microstructural progress monitored by mercury intrusion porosimetry (MIP) measurements, pore-size distribution (PSD), total porosity and critical pore diameter also confirmed such results. [es

  6. Combined effect of nano-SiO2 and nano-Fe2O3 on compressive strength, flexural strength, porosity and electrical resistivity in cement mortars

    M. A. Sanjuán

    2018-03-01

    Full Text Available The compressive strength, flexural strength, porosity and electrical resistivity properties of cement mortars with nano-Fe2O3 and nano-SiO2 are studied. Amorphous silica is the main component of pozzolanic materials due to its reaction with calcium hydroxide formed from calcium silicate (C3S and C2S hydration. The pozzolanic reaction rate is not only proportional to the amount of amorphous silica but also to the surface area available for reaction. Subsequently, fine nano-Fe2O3 and nano-SiO2 particles in mortars are expected to improve mortar performance. The experimental results showed that the compressive strength of mortars with nano-Fe2O3 and nano-SiO2 particles were lower than those obtained with the reference mortar at seven and 28 days. It was shown that the nano-particles were not able to enhance mechanical strength on every occasion. The continuous microstructural progress monitored by mercury intrusion porosimetry (MIP measurements, pore-size distribution (PSD, total porosity and critical pore diameter also confirmed such results.

  7. Chloride-binding Effect of Blast Furnace Slag in Cement Pastes ...

    NICO

    2017-05-16

    May 16, 2017 ... ground granulated blast furnace slag (GGBS) and silica fume (SF), to concrete mixtures to increase the corrosion resistance of the reinforcement in the matrix and its subsequent design life span. Various investigations have reported on the effect of mineral admixtures and additions on chloride binding in ...

  8. Influence of microstructure on the diffusive transport in pastes, mortars and concretes made with cement Portland and silica fume

    Bajja, Zineb

    2016-01-01

    Thanks to its high mechanical strength and its potential containment capacity conferred by a compact microstructure, concrete is considered as the most suitable material to compose the engineered barrier of some radioactive waste storage structure. Knowledge of diffusion properties and microstructure of these cementitious materials is then essential to study their long-term durability. In a more specific context of low and intermediate waste management, the use of formulations containing silica fume (SF) appears of great importance. The experimental approach consists in selecting many formulations of pastes and mortars to test by the HTO through-out diffusion test. Their initial compositions (water to binder ratio, SF content, sand content and particle size) were varied in order to browse different microstructures and diffusion properties, and to see the influence of each parameter (water, SF, content and grain size of sand) on the evolution of diffusivity within these materials. The microstructure was investigated to interpret the obtained values of diffusion coefficients. Different complementary techniques have been used to characterize the porous structure (water and mercury intrusion porosimetry, nitrogen adsorption), to verify SF reactivity (TGA, SEM associated to EDS) or to determine the profile porosity at ITZ (SEM combined with image analysis).The relationship between microstructure and diffusion coefficients (DeHTO) was then discussed. The ultimate goal was to find a link between microstructure properties and transport parameters to estimate from a simple characterization, the DeHTO of concrete, difficult to get from HTO diffusion cells test. Other attempts have also been made to try to assess the concrete diffusion coefficient, such as the multi-scale modeling approach (the scale of hydrates 3D model), or the diffusion of other elements ( like oxygen or nitrogen). This study shows that silica fume agglomerates (slurry) observed in cement paste and mortar

  9. The effect of pozzolan additions on the shrinkage of cement pastes and mortars during their first hours of age

    Ossa, M. Mauricio

    1992-03-01

    Full Text Available The traditional favour enjoyed by cement including additions and by their diverse uses in Chile calls for an extense investigation of their behaviour in order that the results may justify their utilization in specific projects. This works studies volume changes occurring in cement pastes and mortars containing pozzolan additions during their first hours of age. This investigation used cements made in the laboratory from raw materials supplied by chilean manufacturers. Two types of clinkers were used, namely; a gypsum type and a natural pozzolan type, added in proportions ranging from 0 to 30%.Tests were conducted to ascertain the shrinkage of cement pastes and mortars since the first moments following their mixing operation, employing there for moulds fitted with a special device designed and implemented at the laboratory of the IDIEM Department of Agglomerants. The results thus gathered corroborated the fact that independently of cement characteristics, in general the deformation of pastes and mortars exhibits successive periods of first shrinkage swelling, and second shrinkage. The first shrinkage is affected by the ambient conditions of humidity, temperature, and wind (evaporation, but also in a preponderant way by cement specific surface, which allows higher velocity in the chemical reactions occurring during that period. Moreover the compactation degree is also affecting shrinkage, here. On the other hand, it was confirmed that with cements of like fineness, those having higher C3A contents exhibit an overall shrinkage larger than that of cements having low contents. At last it was possible to ascertain that an increase in pozzolan contents does not affect shrinkage directly, but that its presence may eventually modify the gypsum/clinker ratio and thus give rise to changes, specially in the two States of swelling and second shrinkage.

    La tradicional aceptación en Chile de los cementos con adición y su diversidad

  10. Study on the mechanisms of solidification for Cs+ and Sr2+ in alkali-activated slag cement waste forms

    Yan Sheng; Shen Xiaodong; Lu Linchao; Wu Xuequan; Wen Yinghui

    1994-09-01

    The mechanisms of adsorption and chemical immobilization in Alkali-Activated Slag Cement (AASC) waste forms were quantitatively studied for Cs + and Sr 2+ . Experimental results show that, hardened AASC paste with zeolite and silica fume possesses strong adsorption ability and anti-desorption ability for Cs + and Sr 2+ . The results and analyzed by XRD show that CS + and SR 2+ could be incorporated into the lattice of C-S-H by replacing Ca 2+ in C-S-H. The d 111 values of C-S-H increase with increasing CsNO 3 and Sr(NO 3 ) 2 dosages in a limited and regular step. After washed out by deionized water in a ultrasonic washer, samples were analyzed by SEM-EDS and a lot of Cs + and Sr 2+ were detected. This means that the hydration products of AASC have a high retaining ability for Cs + and Sr 2+ . (3 tabs., 8 figs.)

  11. Self-compacting concrete with sugarcane bagasse ash – ground blast furnace slag blended cement: fresh properties

    Le, Duc-Hien; Sheen, Yeong-Nain; Ngoc-Tra Lam, My

    2018-04-01

    In this investigation, major properties in fresh state of self-compacting concrete (SCC) developed from sugarcane bagasse ash and granulated blast furnace slag as supplementary cementitious materials were examined through an experimental work. There were four mix groups (S0, BA10, BA20, and BA30) containing different cement replacing levels; and totally, 12 SCC mixtures and one control mixture were provided for the test. Fresh properties of the proposed SCC were evaluated through measurement of the density, slump, slump-flow, V-funnel test, T500 slump, Box-test, and setting time. The testing results indicated that replacing either SBA and/or BFS to OPC in SCC mixtures led to lower density, lesser flowability, and longer hardening times.

  12. Nondestructive exploratory tests of corrosion of steels embedded in cement-paste and mortar by the use of γ-ray

    Sekine, Isao; Yuasa, Makoto; Hotta, Akihiko

    1992-01-01

    Nondestructive exploratory test of corrosion of steels embedded in cement paste and mortar was carried out by the method based on γ-ray back-scattering. The possibility of such test was investigated with the theoretical calculation. From these results of the test, the difference (ΔD) of back-scattering dose rate of corroded and uncorroded specimens of bare-steels or cement paste- and mortar-embedded-steels was found and increased with angle (ω) of Compton scattering. A relationship between ΔD and ω was observed. The relation of ΔD with ω by the test corresponded to that by the theoretical calculation. For the steels embedded in cement paste and mortar, the value of ΔD decreased and became irregular depending upon i) the thickness and component of cover and ii) the shape of steel. The subject in future will be the investigation for a method of the exploratory test by γ-ray back-scattering by consideration of above environmental conditions. (author)

  13. Rheology and zeta potential of cement pastes containing calcined silt and ground granulated blast-furnace slag

    Safi, B.

    2011-09-01

    Full Text Available This study aimed to analyse the re-use of dam silt as a supplementary binder for self-compacting concrete (SCC. When burnt, silt becomes more reactive because the kaolin it contains is converted into metakaolin. Portland cement, calcined or burnt silt and ground granulated blast furnace slag were used in this research. Cement pastes were prepared with blends containing two or three of these materials. The replacement ratio for burnt silt in both cases was 10 % and 20 % by cement weight and the ratio for the slag was a constant 30 % by weight of the blend. Rheological and zeta potential tests were conducted to evaluate paste electrokinetics and rheological behaviour. The findings showed that burnt silt is apt for use as an addition to cement for SCC manufacture.

    En el presente trabajo se ha analizado la posibilidad de utilizar los lodos procedentes de embalses como adición en la fabricación del hormigón autocompactante (HAC. Con la calcinación, estos materiales se vuelven más reactivos debido a la transformación en metacaolín, del caolín que forma parte de su composición. Las materias primas empleadas en esta investigación son: cemento Pórtland, lodos de embalse calcinados y escorias granuladas de horno alto. Se prepararon pastas de cemento con mezclas que contenían dos o tres de estos materiales. El porcentaje de reemplazo de los lodos calcinados osciló entre el 10 y el 20 % en peso del cemento, mientras que el de la escoria fue del 30 % en peso de la mezcla. Se llevaron a cabo ensayos reológicos y de potencial zeta para evaluar el comportamiento electrocinético y reológico de las distintas pastas. De acuerdo con los resultados obtenidos, una vez calcinados, los lodos de embalse son aprovechables como adición al cemento con destino a la preparación de HAC.

  14. Microstructure engineering of Portland cement pastes and mortars through addition of ultrafine layer silicates

    Lindgreen, Holger; Geiker, Mette Rica; Krøyer, Hanne

    2008-01-01

    , in comparison to the pure cement pasta and the paste containing kaolinite, a more open pore structure consisting of fine pores. Silica fume paste contains a significant amount of closed pores. As a secondary result, it is demonstrated that both the degree and duration of sample drying strongly modifies...

  15. Shrinkage-reducing admixtures and early-age desiccation in cement pastes and mortars

    Bentz, D. P.; Geiker, Mette Rica; Hansen, Kurt Kielsgaard

    2001-01-01

    Fundamental studies of the early-age desiccation of cement-based materials with and without a shrinkage-reducing admixture (SRA) have been performed. Studies have been conducted under both sealed and drying conditions. Physical measurements include mass loss, surface tension, X-ray absorption to ...... to low w/c ratio concretes undergoing self-desiccation, in addition to their normal usage to reduce drying shrinkage.......Fundamental studies of the early-age desiccation of cement-based materials with and without a shrinkage-reducing admixture (SRA) have been performed. Studies have been conducted under both sealed and drying conditions. Physical measurements include mass loss, surface tension, X-ray absorption...

  16. Solidification of ion exchange resins saturated with Na{sup +} ions: Comparison of matrices based on Portland and blast furnace slag cement

    Lafond, E. [CEA, DEN, DTCD, SPDE, F-30207 Bagnols-sur-Cèze cedex (France); Cau dit Coumes, C., E-mail: celine.cau-dit-coumes@cea.fr [CEA, DEN, DTCD, SPDE, F-30207 Bagnols-sur-Cèze cedex (France); Gauffinet, S. [Laboratoire Interdisciplinaire Carnot de Bourgogne UMR 6303 CNRS-Université de Bourgogne, Dijon, France, 9 Av Alain Savary, BP 47870, 21078 Dijon cedex (France); Chartier, D. [CEA, DEN, DTCD, SPDE, F-30207 Bagnols-sur-Cèze cedex (France); Stefan, L. [AREVA, Back End Business Group, Dismantling & Services, 1 Place Jean Millier, 92084 Paris La Défense (France); Le Bescop, P. [CEA, DEN, DPC, SECR, F-91192 Gif-sur-Yvette (France)

    2017-01-15

    This work is devoted to the conditioning of ion exchange resins used to decontaminate radioactive effluents. Calcium silicate cements may have a good potential to encapsulate spent resins. However, certain combinations of cement and resins produce a strong expansion of the final product, possibly leading to its full disintegration. The focus is placed on the understanding of the behaviour of cationic resins in the Na{sup +} form in Portland or blast furnace slag (CEM III/C) cement pastes. During hydration of the Portland cement paste, the pore solution exhibits a decrease in its osmotic pressure, which causes a transient expansion of small magnitude of the resins. At 20 °C, this expansion takes place just after setting in a poorly consolidated material and is sufficient to induce cracks. In the CEM III/C paste, swelling of the resins also occurs, but before the end of setting, and induces limited stress in the matrix which is still plastic. - Highlights: • Solidification of cationic resins in the Na{sup +}-form is investigated. • Portland and blast furnace slag cements are compared. • Deleterious expansion is observed with Portland cement only. • Resin swelling is due to a decrease in the osmotic pressure of the pore solution. • The consolidation rate of the matrix is a key parameter to prevent damage.

  17. Determination of unfixed ammonium in cement and cement mortar used for lining drinking water pipes. Zur Bestimmung des nicht fixierten Ammoniums in Zement und Zementmoertel fuer die Innenauskleidung von Trinkwasserrohren

    Bruins, J; Maurer, W [Siegen Univ. (Gesamthochschule) (Germany, F.R.). Inst. fuer Analytische Chemie

    1989-09-01

    The reinfection of cement-lined drinking water pipes after heavy chlorine treatment may be caused by the ammonium content of the cement mortar used; the ammonia reduces the amount of chlorine available for disinfection. The chlorine depletion should therefore be reduced by using a mortar which is low in, or free from, ammonia. This article investigates the trace analysis required for determining the ammonium content. The samples were prepared by separating the ammonia from the complex matrix by an excess of alkali combined with distillation. The ammonium content was determined by ion chromatography followed by conductivity detection, or by a post-column reaction with Nesslers reagent followed by photometric detection at=425 nm. Both methods show good reproducibility (S{sub rel} approx. 2%) and recovery (approx. 96%). The results agree well with the other methods which were used in an interlaboratory test. (orig.).

  18. Use of Cement Kiln Dust, Blast Furnace Slag and Marble Sludge in the Manufacture of Sustainable Artificial Aggregates by Means of Cold Bonding Pelletization.

    Colangelo, Francesco; Cioffi, Raffaele

    2013-07-25

    In this work, three different samples of solid industrial wastes cement kiln dust (CKD), granulated blast furnace slag and marble sludge were employed in a cold bonding pelletization process for the sustainable production of artificial aggregates. The activating action of CKD components on the hydraulic behavior of the slag was explored by evaluating the neo-formed phases present in several hydrated pastes. Particularly, the influence of free CaO and sulfates amount in the two CKD samples on slag reactivity was evaluated. Cold bonded artificial aggregates were characterized by determining physical and mechanical properties of two selected size fractions of the granules for each studied mixture. Eighteen types of granules were employed in C28/35 concrete manufacture where coarser natural aggregate were substituted with the artificial ones. Finally, lightweight concretes were obtained, proving the suitability of the cold bonding pelletization process in artificial aggregate sustainable production.

  19. Use of Cement Kiln Dust, Blast Furnace Slag and Marble Sludge in the Manufacture of Sustainable Artificial Aggregates by Means of Cold Bonding Pelletization

    Raffaele Cioffi

    2013-07-01

    Full Text Available In this work, three different samples of solid industrial wastes cement kiln dust (CKD, granulated blast furnace slag and marble sludge were employed in a cold bonding pelletization process for the sustainable production of artificial aggregates. The activating action of CKD components on the hydraulic behavior of the slag was explored by evaluating the neo-formed phases present in several hydrated pastes. Particularly, the influence of free CaO and sulfates amount in the two CKD samples on slag reactivity was evaluated. Cold bonded artificial aggregates were characterized by determining physical and mechanical properties of two selected size fractions of the granules for each studied mixture. Eighteen types of granules were employed in C28/35 concrete manufacture where coarser natural aggregate were substituted with the artificial ones. Finally, lightweight concretes were obtained, proving the suitability of the cold bonding pelletization process in artificial aggregate sustainable production.

  20. Method of producing grouting mortar

    Shelomov, I K; Alchina, S I; Dizer, E I; Gruzdeva, G A; Nikitinskii, V I; Sabirzyanov, A K

    1980-10-07

    A method of producing grouting mortar by mixing the cement with an aqueous salt solution is proposed. So as to increase the quality of the mortar through an acceleration of the time for hardening, the mixture is prepared in two stages, in the first of which 20-30% of the entire cement batch hardens, and in the second of which the remainder of the cement hardens; 1-3-% of an aqueous salt solution is used in quantities of 0.5/1 wt.-% of weight of the cement. The use of this method of producing grouting mortar helps to increase the flexural strength of the cement brick up to 50% after two days ageing by comparison with the strength of cement brick produced from grouting mortar by ordinary methods utilizing identical quantities of the initial components (cement, water, chloride).

  1. Compressive strength of different brands of cement (OPC) in province of Sindh

    Khaskheli, G.B.; Kumar, A.; Sheikh, A.

    2009-01-01

    OPC (Ordinary Portland Cement) is the most common type of cement used in construction industry. Three major brands of OPC are normal OPC, SRC (Sulphate Resisting Cement) and SC (Slag Cement). It is seen that the variation in constituents of cement may cause serious effects on the quality of cement. Thus the motivation of this research is to study the basic properties (consistency, setting time, and fineness), compressive strength (cement mortar and concrete cubes) and modulus of elasticity of all the OPC brands (OPC, SRC and SC) manufactured in Sindh. In total 10 cement factories, altogether 21 different brands of cement, were studied in the light of BS and ASTM Code specifications. In total 126 mortar cubes (1:3), 252 concrete cubes (126 for 3000 psi mix design and remaining for 5000 psi) and 126 concrete cylinders (6 for the each brand of cement pertaining to 3000 psi and 5000 psi mix design) were manufactured and tested. Experimental results demonstrated that all the cement brands fulfilled the BS and ASTM Code requirements for (i) basic properties (ii) compressive strength of mortar cubes at 3 and 28 days curing age (iii) compressive strength of concrete cubes at 28 days curing age, and (iv) modulus of elasticity. Some of the cements did not fulfill the BS and ASTM Code requirements for compressive strength of concrete cubes at 7 days curing age. (author)

  2. Pore solution in alkali-activated slag cement pastes. Relation to the composition and structure of calcium silicate hydrate

    Puertas, F.; Fernandez-Jimenez, A.; Blanco-Varela, M.T.

    2004-01-01

    In this work, the relationship between the composition of pore solution in alkali-activated slag cement (AAS) pastes activated with different alkaline activator, and the composition and structure of the main reaction products, has been studied. Pore solution was extracted from hardened AAS pastes. The analysis of the liquids was performed through different techniques: Na, Mg and Al by atomic absorption (AA), Ca ions by ionic chromatography (IC) and Si by colorimetry; pH was also determined. The solid phases were analysed by XRD, FTIR, solid-state 29 Si and 27 Al NMR and BSE/EDX. The most significant changes in the ionic composition of the pore solution of the AAS pastes activated with waterglass take place between 3 and 24 h of reaction. These changes are due to the decrease of the Na content and mainly to the Si content. Results of 29 Si MAS NMR and FTIR confirm that the activation process takes place with more intensity after 3 h (although at this age, Q 2 units already exist). The pore solution of the AAS pastes activated with NaOH shows a different evolution to this of pastes activated with waterglass. The decrease of Na and Si contents progresses with time. The nature of the alkaline activator influences the structure and composition of the calcium silicate hydrate formed as a consequence of the alkaline activation of the slag. The characteristic of calcium silicate hydrate in AAS pastes activated with waterglass is characterised by a low structural order with a low Ca/Si ratio. Besides, in this paste, Q 3 units are detected. The calcium silicate hydrate formed in the pastes activated with NaOH has a higher structural order (higher crystallinity) and contains more Al in its structure and a higher Ca/Si ratio than those obtained with waterglass

  3. The Assessment of Cement Mortars after Thermal Degradation by Acoustic Non-destructive Methods

    Topolář, L.; Štefková, D.; Hoduláková, M.

    2017-10-01

    Thanks, the terrorist attacks on the worldwide interest in the design of structures for fire greatly increased. One of the advantages of concrete over other building materials is its inherent fire-resistive properties. The concrete structural components still must be able to withstand dead and live loads without collapse even though the rise in temperature causes a decrease in the strength and modulus of elasticity for concrete and steel reinforcement. In addition, fully developed fires cause expansion of structural components and the resulting stresses and strains must be resisted. This paper reports the results of measurements by Impact-echo method and measurement by ultrasound. Both methods are based on the acoustic properties of the material which are dependent on its condition. These acoustic methods allow identifying defects and are thus suitable for monitoring the building structure condition. The results are obtained in the laboratory during the degradation of composite materials based on cement by high-temperature.

  4. Evaluation of structural behaviour and corrosion resistant of austenitic AISI 304 and duplex AISI 2304 stainless steel reinforcements embedded in ordinary Portland cement mortars

    Medina, E.; Cobo, A.; Bastidas, D. M.

    2012-01-01

    The mechanical and structural behaviour of two stainless steels reinforcements, with grades austenitic EN 1.4301 (AISI 304) and duplex EN 1.4362 (AISI 2304) have been studied, and compared with the conventional carbon steel B500SD rebar. The study was conducted at three levels: at rebar level, at section level and at structural element level. The different mechanical properties of stainless steel directly influence the behaviour at section level and structural element level. The study of the corrosion behaviour of the two stainless steels has been performed by electrochemical measurements, monitoring the corrosion potential and the lineal polarization resistance (LPR), of reinforcements embedded in ordinary Portland cement (OPC) mortar specimens contaminated with different amount of chloride over one year time exposure. Both stainless steels specimens embedded in OPC mortar remain in the passive state for all the chloride concentration range studied after one year exposure. (Author) 26 refs.

  5. Damage evolution analysis in mortar, during compressive loading using acoustic emission and X-ray tomography: Effects of the sand/cement ratio

    Elaqra, H.; Godin, N.; Peix, G.; R'Mili, M.; Fantozzi, G.

    2007-01-01

    This paper explores the use of acoustic emission (AE) and X-ray tomography to identify the mechanisms of damage and the fracture process during compressive loading on concrete specimens. Three-dimensional (3D) X-ray tomography image analysis was used to observe defects of virgin mortar specimen under different compressive loads. Cumulative AE events were used to evaluate damage process in real time according to the sand/cement ratio. This work shows that AE and X-ray tomography are complementary nondestructive methods to measure, characterise and locate damage sites in mortar. The effect of the sand proportion on damage and fracture behaviour is studied, in relation with the microstructure of the material

  6. An innovative approach to achieve re-centering and ductility of cement mortar beams through randomly distributed pseudo-elastic shape memory alloy fibers

    Shajil, N.; Srinivasan, S. M.; Santhanam, M.

    2012-04-01

    Fibers can play a major role in post cracking behavior of concrete members, because of their ability to bridge cracks and distribute the stress across the crack. Addition of steel fibers in mortar and concrete can improve toughness of the structural member and impart significant energy dissipation through slow pull out. However, steel fibers undergo plastic deformation at low strain levels, and cannot regain their shape upon unloading. This is a major disadvantage in strong cyclic loading conditions, such as those caused by earthquakes, where self-centering ability of the fibers is a desired characteristic in addition to ductility of the reinforced cement concrete. Fibers made from an alternative material such as shape memory alloy (SMA) could offer a scope for re-centering, thus improving performance especially after a severe loading has occurred. In this study, the load-deformation characteristics of SMA fiber reinforced cement mortar beams under cyclic loading conditions were investigated to assess the re-centering performance. This study involved experiments on prismatic members, and related analysis for the assessment and prediction of re-centering. The performances of NiTi fiber reinforced mortars are compared with mortars with same volume fraction of steel fibers. Since re-entrant corners and beam columns joints are prone to failure during a strong ground motion, a study was conducted to determine the behavior of these reinforced with NiTi fiber. Comparison is made with the results of steel fiber reinforced cases. NiTi fibers showed significantly improved re-centering and energy dissipation characteristics compared to the steel fibers.

  7. Dosification of a cement-talc-chamotte refractory mortar subjected to thermal shock

    Kittl, P.

    1992-03-01

    Full Text Available A cement-talc-chamotte refractory mixture was dosified by subjecting the same to thermal shock. To this end, specimens compacted to 350 Kg/cm2 through compression as well as specimens compacted manually were prepared. All the specimens were submitted to an initial working temperature of 1000ºC and then left to cool down to room temperature. The thermal shock was originated by heating the specimens in an oven till reaching a certain temperature T¡ and then quenching the same through immersion in water at 20ºC; temperature T¡ was varied between 170ºC and 970ºC by means of 100ºC increments. The optimum dosification amounting to 90 % cement-talc and 10 % chamotte was obtained by studying mean stress at compression fracture of five cement-talc-chamote mixtures as a function of thermal shock. In addition, thermal fatigue exhibited by the optimum dosification was studied through the determination of mean loss in compressive strength, which amounted to 52% after 7 cycles with ΔT = 500ºC.

    Se dosificó una mezcla refractaria cemento-talco-chamota sometiéndola a un choque térmico. Con este objeto se fabricaron probetas compactadas a 350 kg/cm2 mediante compresión y probetas compactadas manualmente. Se aplicó a todas ellas una temperatura inicial de trabajo a 1.000 ºC, luego se las dejó enfriar hasta que alcanzaran la temperatura de sala del laboratorio. El choque térmico se originó calentando las probetas en un horno hasta una temperatura T¡ y luego se las enfrió súbitamente sumergiéndolas en agua a 20 ºC; la temperatura T¡ varió entre 170 ºC y 970 ºC con incrementos de 100 ºC. La dosificación óptima, 90% cemento-talco y 10% chamota, se obtuvo estudiando la tensión media de fractura a la compresión de cinco mezclas de cemento-talco-chamota en función del choque térmico. Se estudió además la fatiga térmica de la dosificación óptima determinando la

  8. On the Utilization of Pozzolanic Wastes as an Alternative Resource of Cement

    Md. Rezaul Karim

    2014-12-01

    Full Text Available Recently, as a supplement of cement, the utilization of pozzolanic materials in cement and concrete manufacturing has increased significantly. This study investigates the scope to use pozzolanic wastes (slag, palm oil fuel ash and rice husk ash as an alkali activated binder (AAB that can be used as an alternative to cement. To activate these materials, sodium hydroxide solution was used at 1.0, 2.5 and 5.0 molar concentration added into the mortar, separately. The required solution was used to maintain the flow of mortar at 110% ± 5%. The consistency and setting time of the AAB-paste were determined. Mortar was tested for its flow, compressive strength, porosity, water absorption and thermal resistance (heating at 700 °C and investigated by scanning electron microscopy. The experimental results reveal that AAB-mortar exhibits less flow than that of ordinary Portland cement (OPC. Surprisingly, AAB-mortars (with 2.5 molar solution achieved a compressive strength of 34.3 MPa at 28 days, while OPC shows that of 43.9 MPa under the same conditions. Although water absorption and porosity of the AAB-mortar are slightly high, it shows excellent thermal resistance compared to OPC. Therefore, based on the test results, it can be concluded that in the presence of a chemical activator, the aforementioned pozzolans can be used as an alternative material for cement.

  9. Alkali-Activated Mortars for Sustainable Building Solutions: Effect of Binder Composition on Technical Performance

    Agnese Attanasio

    2018-02-01

    Full Text Available There is a growing interest in the construction sector in the use of sustainable binders as an alternative to ordinary Portland cement, the production of which is highly impacting on the environment, due to high carbon dioxide emissions and energy consumption. Alkali-activated binders, especially those resulting from low-cost industrial by-products, such as coal fly ash or metallurgical slag, represent a sustainable option for cement replacement, though their use is more challenging, due to some technological issues related to workability or curing conditions. This paper presents sustainable alkali-activated mortars cured in room conditions and based on metakaolin, fly ash, and furnace slag (both by-products resulting from local sources and relevant blends, aiming at their real scale application in the building sector. The effect of binder composition—gradually adjusted taking into consideration technical and environmental aspects (use of industrial by-products in place of natural materials in the view of resources saving—on the performance (workability, compressive strength of different mortar formulations, is discussed in detail. Some guidelines for the design of cement-free binders are given, taking into consideration the effect of each investigated alumino-silicate component. The technical feasibility to produce the mortars with standard procedures and equipment, the curing in room conditions, the promising results achieved in terms of workability and mechanical performance (from 20.0 MPa up to 52.0 MPa, confirm the potential of such materials for practical applications (masonry mortars of class M20 and Md. The cement-free binders resulting from this study can be used as reference for the development of mortars and concrete formulations for sustainable building materials production.

  10. Partial replacement of Portland cement by red ceramic waste in mortars: study of pozzolanic activity; Substituicao parcial do cimento Portland por residuo de ceramica vermelha em argamassas: estudo da atividade pozolonica

    Silva, A.R. da; Cabral, K.C.; Pinto, E.N. de M.G.l., E-mail: kleber.cabral@ufersa.edu.br [Universidade Federal Rural do Semi-Arido (UFERSA), Mossoro, RN (Brazil)

    2016-07-01

    The objective of this study is to analyze the pozzolanic activity of red ceramic residue on the partial replacement of Portland cement in mortars. The mortars were prepared by substituting 25% of the Portland cement for ground of ceramic residue with water cement’s factor of 0.48. The concrete used to construct the reference mortars and those with addiction was CPII-Z-32 (compound of Portland pozzolana cement). The chemical analysis and physical ceramic waste showed that this meets the requirements of NBR12653 (2014) for use as pozzolanic material. The pozzolanic activity index (IAP) obtained for the ceramic waste to twenty-eight days cure rate was 80.28%. (author)

  11. Influence of citric acid as setting retarder in CPV portland cement pastes and mortars; Influencia do acido citrico como retardador de pega em pastas e argamassas de cimento portland CPV ARI

    Mendes, B.C.; Lopes, M.M.S.; Alvarenga, R.C.S.S.; Fassoni, D.P.; Pedroti, L.G. [Universidade Federal de Vicosa (UFV), MG (Brazil); Azevedo, A.R.G. de, E-mail: afonso.garcez91@gmail.com [Universidade Estadual do Norte Fluminense Darcy Ribeiro (UENF), Campos dos Goytacazes, RJ (Brazil)

    2016-07-01

    This work aims to study the availability of using and the influence of citric acid in the properties of pastes and mortars made with Portland cement CPV ARI both in fresh and hardened form. The citric acid dosages were 0, 0.4%, and 0.8% relative to the cement mass. The produced cement pastes were tested to determine normal consistency water and initial and final setting times. Mortars were tested to determine the consistency index, specific gravity, air entrained content in the fresh stage, hardened bulk density, compressive strength at ages 7, 14, and 28 days, and analysis by XRD technique. The results show that citric acid, besides improve the mortar workability, contribute to an increase in mechanical strength in older than 14 days. (author)

  12. Alkali activated slag cements using waste glass as alternative activators. Rheological behaviour

    Manuel Torres-Carrasco

    2015-03-01

    The findings show that AAS paste behaviour of rheology when the activator was a commercial waterglass solution or NaOH/Na2CO3 with waste glass was similar, fit the Herschel-Bulkley model. The formation of primary C-S-H gel in both cases were confirmed. However, the rheological behaviour in standard cements fit the Bingham model. The use of the waste glass may be feasible from a rheological point of view in pastes can be used.

  13. Acoustic emissions and electric signal recordings, when cement mortar beams are subjected to three-point bending under various loading protocols

    A. Kyriazopoulos

    2017-04-01

    Full Text Available Two experimental techniques are used study the response of cement mortar beams subjected to three-point bending under various load¬ing protocols. The techniques used are the detection of weak electric current emissions known as Pressure Stimulated Currents and the Acoustic Emissions (in particular, the cumulative AE energy and the b-value analysis. Patterns are detected that can be used to predict upcoming fracture, regard¬less of the adopted loading protocol in each experiment. The expe¬rimental results of the AE and PSC techniques lead to the conclusion that when the calculated Ib values decrease, the PSC starts increasing strongly.

  14. Efeito do tempo de cura na rigidez de argamassas produzidas com cimento Portland Effect of the curing time on the stiffness of mortars produced with Portland cement

    G. C. R. Garcia

    2011-03-01

    Full Text Available O concreto de cimento Portland é um dos materiais mais usados no mundo inteiro, entretanto, devido a sua estrutura ser muito complexa, torna-se imprescindível estudar suas propriedades com bastante profundidade. O concreto é produzido a partir de uma argamassa, de areia e cimento, com adição de agregados graúdos, sendo que suas propriedades estão basicamente suportadas nessa argamassa de constituição. O objetivo deste trabalho foi estudar a variação da rigidez de duas argamassas de composições com razão cimento:areia de 1:2 e 1:3 em função do tempo de cura, tendo como parâmetro a variação do módulo de Young. Os resultados mostraram que o módulo de Young cresce até atingir o valor máximo no oitavo dia, sendo que nos três primeiros dias esse crescimento é mais acentuado. A análise dos resultados indica que grande parte do processo de hidratação do cimento, com formação das ligações químicas responsáveis pela rigidez da argamassa, acontece nos primeiros dias de cura.Concrete produced with Portland cement is one of building materials most widely used worldwide. However, due to its highly complex structure, its properties require in-depth studies. Concrete is a mortar consisting of a mixture of cement, sand and coarse aggregates, and its properties are represented basically by the mortar base. The aim of this work was to study the change in stiffness of two mortar compositions cured at 25 ºC with a cement-to-sand ratio of 1:2 and 1:3, as a function of curing time using the variation of Young modulus as the measuring parameter. The results showed that Young modulus increases up to a maximum value on the 8th day, and that this increase is more pronounced during the first three days. An analysis of the results indicates that a large part of the cement hydration process, involving the formation of chemical bonds that are responsible for the mortar stiffness, takes place in the early days of curing.

  15. Thermal properties of fly ash substituted slag cement waste forms for disposal of Savannah River Plant salt waste

    Roy, D.M.; Kaushal, S.; Licastro, P.H.; Langton, C.A.

    1985-01-01

    Waste processing at the Savannah River Plant will involve reconstitution of the salts (NaNO 3 , NaNO 2 , NaOH, etc.) into a concentrated solution (32 weight percent salts) followed by solidification in a cement-based waste form for burial. The stability and mechanical durability of such a 'saltstone monolith' will depend largely on the temperature reached due to heat of hydration and the thermal properties of the waste form. Fly ash has been used as an inexpensive constituent and to moderate the hydration and setting processes so as to avoid reaching prohibitively high temperatures which could cause thermal stresses. Both high-calcium and low-calcium fly ashes have been studied for this purpose. Other constituents of these mixes include granulated blast furnace slag and finely crushed limestone. Adiabatic temperature increase and thermal conductivity of these mixes have been studied and related x-ray diffraction and scanning electron microscopy studies carried out to understand the hydration process

  16. Quantitative measurements of fly ash, slag, and cement in limestone-based blends by Fourier transform infrared-attenuated total reflectance method

    Rebagay, T.V.; Dodd, D.A.; Claghorn, R.D.; Voogd, J.A.

    1991-02-01

    The disposal of the low-level radioactive liquids involves mixing the liquid waste with pozzolanic blend to form grout. Since the long-term performance of the grout depends on the composition of the blend, a rapid and reliable quantitative method to monitor blend compositions is needed. Earlier studies by Westinghouse Hanford Company demonstrated the utility of a Fourier transform infrared-attenuated total reflectance method for the analysis of cement blends. A sequential spectral subtraction technique was used to analyze the blend; however, its reproducibility depends on the operator's skill to perform spectral subtractions. A partial-least-squares (PLS) algorithm has replaced spectral subtraction. The PLS method is a statistical quantitative method suitable for analysis of multicomponent systems. Calibration blends are prepared by mixing the blend components in various proportions following a carefully designed calibration model. For the model, limestone content ranges from 30-50 wt%; blast furnace slag from 18-38 wt%; fly ash from 18-38 wt%; and cement from 0-16 wt%. Use of the large concentration range will enhance the chance that the calibration will be useful when target concentration change. The ability of the PLS method to predict limestone, slag, fly ash, and cement values in test blends was assessed. The prediction step of the PLS algorithm required only a few seconds to analyze the test spectra. The best and worst results for each component of the blends calculated by this method are shown in tables. The standard error of prediction of the true value is <2 wt% for limestone, <4 wt% for both fly ash and blast furnace slag, and <10 wt% for cement. 2 refs., 8 figs., 7 tabs

  17. Hydration rate and strength development of low-heat type portland cement mortar mixed with pozzolanic materials

    Matsui, Jun

    1998-01-01

    Recently, low-heat type Portland cement was specified in Japan Industrial Standards (JIS). Its hydration proceeds slowly. The results of the research so far obtained indicate that slow hydration of cement and mixing of pozzolanic materials with cement make micro-structure of harded cement paste dense and durable. In this study, a blended cement using low-heat type Portland cement and some of pozzolanic materials has been newly developed and its strength property and hydration ratio were checked. The followings are conclusion. (1) Hydration rate of cement paste varies with the replacement ratio of pozzolanic materials. (2) A good liner relationship between strength and total hydration rate of cement paste was observed. (3) A proper replacement ratio of both base-cement and pozzolanic material for manufacturing a blended cement is 50%. (author)

  18. Resistance of Alkali-Activated Slag Concrete to Chloride-Induced Corrosion

    Joon Woo Park

    2015-01-01

    Full Text Available The corrosion resistance of steel in alkali-activated slag (AAS mortar was evaluated by a monitoring of the galvanic current and half-cell potential with time against a chloride-contaminated environment. For chloride transport, rapid chloride penetration test was performed, and chloride binding capacity of AAS was evaluated at a given chloride. The mortar/paste specimens were manufactured with ground granulated blast-furnace slag, instead of Portland cement, and alkali activators were added in mixing water, including Ca(OH2, KOH and NaOH, to activate hydration process. As a result, it was found that the corrosion behavior was strongly dependent on the type of alkali activator: the AAS containing the Ca(OH2 activator was the most passive in monitoring of the galvanic corrosion and half-cell potential, while KOH, and NaOH activators indicated a similar level of corrosion to Portland cement mortar (control. Despite a lower binding of chloride ions in the paste, the AAS had quite a higher resistance to chloride transport in rapid chloride penetration, presumably due to the lower level of capillary pores, which was ensured by the pore distribution of AAS mortar in mercury intrusion porosimetry.

  19. Behaviour of corroded steel in a Ca(OH2-saturated solution and in cement mortar. Possibility of rehabilitation

    Hernández, L. S.

    2007-03-01

    Full Text Available The present study compared the response of rust-free and corroded steel electrodes in Ca(OH2-saturated solutions and in cement mortar, essentially defined in terms of polarization resistance as measured with gravimetric, metallographic and electrochemical methods. Answers were sought for the following questions, which persist despite the use of reinforced concrete (RC in building for over a century: At what corrosion rate is RC durability seriously compromised? Does restoration of the initial conditions in properly manufactured concrete guarantee repassivation of corroded steel? Does the use of inhibitors enhance repassivation? Does the nature of the corrosion products have any significant effect on the response of corroded steel reinforcement? The results obtained in indicated that the effectiveness of preventive methods is much more closely related to the degree of existing corrosion than to the nature of the corrosion products.En el presente trabajo se analizan las respuestas de electrodos de acero, limpios y precorroídos, en soluciones saturadas de Ca(OH2 y en mortero de cemento, recurriendo para ello a técnicas gravimétricas, metalográficas y electroquímicas, esencialmente a medidas de resistencia de polarización. Se intenta encontrar respuesta a las siguientes dudas persistentes después de más de un siglo de utilización de las estructuras de hormigón armado (EHA: ¿qué velocidades de corrosión comprometen seriamente la durabilidad de las EHA? ¿La restauración de las condiciones iniciales de un hormigón correctamente fabricado garantiza la recuperación del estado pasivo en los refuerzos ya corroídos? ¿La utilización de inhibidores facilita la repasivación de los refuerzos? ¿Cambia la naturaleza de los productos de corrosión sustancialmente la respuesta de las armaduras ya corroídas? Los resultados obtenidos indican que la eficacia de las medidas preventivas resulta mucho más condicionada por el grado de

  20. Using Mortar Mixing Pump for Magnesia Mortars Preparing and Transporting

    Kiyanets, A. V.

    2017-11-01

    The article is devoted to the problem of preparation and transportation of magnesia mortars with the help of screw mortar mixing pumps. The urgency of the wide use of mortars on magnesia binders (Sorel’s cement) in construction is substantiated due to their high characteristics: strength, hardening speed, wear resistance, possibility of using organic and mineral aggregates, ecological purity and economic efficiency. The necessity for the development of a technique for calculating the main parameters of a mortar mixing pump for its application in the technology of preparation and transportation of magnesia mortars is demonstrated. The analysis of various types of modern mortar mixing pumps is given. The conclusions are drawn about the advantages and disadvantages of standard schemes. The description of the experiment for determination of the productivity of a mortar mixing pump is described depending on the plasticity (mobility) of the used magnesia mortar. The graph and description of the mathematical dependency of the productivity of the mortar mixing pump on the magnesia mortar plasticity are given. On the basis of the obtained dependency, as well as the already known formulas given in the article, a new method is proposed for calculating the main parameters of the screw mortar mixing pump in preparation and transportation of magnesia mortar: productivity, feed range, supply pressure, drive power.

  1. Electrical properties of alkali-activated slag composite with combined graphite/CNT filler

    Rovnaník, P.; Míková, M.; Kusák, I.

    2017-10-01

    Alkali-activated industrial by-products such as blast furnace slag are known to possess properties which are comparable to or even better than those observed for ordinary Portland cement. The combination of alkali-activated slag matrix with conductive filler introduces new functionalities which are commonly known for self-sensing or self-heating concrete. The present paper discusses the effect of the mixture of two different conductive fillers, graphite powder and carbon nanotubes (CNTs), on the electrical properties of alkali-activated slag mortars. Prepared samples were also tested for their mechanical properties and microstructure was investigated by means of mercury intrusion porosimetry and scanning electron microscopy. The percolation threshold for the resistance was reached for the mixture containing 0.1% CNTs and 8% graphite powder.

  2. FRP confined smart concrete/mortar

    Xiao, Y.; Zhu, P. S.; Choi, K. G.; Wu, Y. T.; Huang, Z. Y.; Shan, B.

    2006-03-01

    In this study, fiber reinforced polymer (FRP) confined smart concrete/mortar sensors were invented and validated for significantly improved measurement range. Several trial mixes were made using cement mortar and micron-phase graphite powders at different mix proportions. Compressive loading tests were conducted on smart mortar cylinder specimens with or without FRP confinement. Two-probe method was used to detect the electrical resistance of the smart cement mortar specimens. Strong correlation was recognized between the stress and electric resistance of the smart mortar. The test results indicated that the FRP wrapping could significantly enlarge the range of such self-sensing property as a consequence of confinement.

  3. Laboratory investigation of the influence of two types of modified hydrotalcites on chloride ingress into cement mortar

    Yang, Z.; Fischer, H.; Polder, R.

    2015-01-01

    Owing to the unique molecular structure and high ion exchange capacity, hydrotalcites are believed to have a potential to be modified and tailor-made as an active component of mortar and/or concrete. In this paper, two types of modified hydrotalcites (MHT-pAB and MHT-NO2) were incorporated into

  4. Friedel's salt profiles from thermogravimetric analysis and thermodynamic modelling of Portland cement-based mortars exposed to sodium chloride solution

    Shi, Zhenguo; Geiker, Mette Rica; Lothenbach, Barbara

    2017-01-01

    Thermogravimetric analysis (TGA), powder X-ray diffraction (XRD) and thermodynamic modelling have been used to obtain Friedel's salt profiles for saturated mortar cylinders exposed to a 2.8 M NaCl solution. Comparison of the measured Friedel's salt profiles with the total chloride profiles...

  5. Preliminary investigation of the effect of air-pollution-control residue from waste incineration on the properties of cement paste and mortar

    Geiker, Mette Rica; Kjeldsen, Ane Mette; Galluci, Emmanuel

    2006-01-01

    For preliminary assessment of the engineering properties of concrete with air-pollution-control residue from waste incineration (APC) the possible reactivity of APC and the effect of APC on cement hydration were investigated by isothermal calorimetry, chemical shrinkage (pychnometry), thermal...... analysis (TG), X-ray diffraction (XRD) and scanning electron microscopy (SEM). Furthermore, compressive strength development was measured and impregnated plane sections were prepared. The APC was from a Danish wet process plant. Although the APC contained high amounts of chloride (approx. 10%) and heavy......% and 20% APC showed a major retarding effect of APC on the development of hydration. The APC was found to be pozzolanic. Chemical shrinkage measurements indicated early expansive reactions of pastes with the APC including evolution of air. Crack formation was observed in mortars with APC, and strength...

  6. Optimization and characterization of a cemented ultimate-storage product

    Brunner, H.

    1981-12-01

    The U- and Pu-containing packaging wastes can be homogeneously cemented after a washing and fragmentation process. Both finely crushed and coarsely fragmented raw wastes yield products with sufficient mechanical stability. The processability limit of the coarsely fragmented raw waste using cement paste or mortar is largely determined by the cellulose content, which is not to exceed 1.3% by weight in the end waste. Of 9 binders studied, the most corrosion-resistant products were obtained with blast-furnace slag cement, whereas poured concrete and Maxit are much less resistant in five-component brine. In the cemented product, hydrolysis of plasticizers (DOP) from plastics (PVC) occurs, leading to release of 2-ethyl-hexanol. This reaction occurs to a much lower degree with blast-furnace slag cement than with all other binders studied. The binder chosen for further tests consists of blast-furnace slag cement, concrete fluidizer and a stabilizer, and is processed at a W/C ratio of 0.43.

  7. Coupling between mechanical behaviour and drying of cementing materials: experimental study on mortars; Couplage comportement mecanique et dessiccation des materiaux a matrice cimentaire: etude experimentale sur mortiers

    Yurtdas, I

    2003-10-15

    The aim of this work is to understand the desiccation effects on the mechanical behaviour of cement materials. Two mortars of ratio E/C=0.5 and 0.8 have been tested. All the tests have been implemented after a six months maturing in water. The experimental study has been carried out as follows: 1)tests characterizing the differed behaviour and the transport properties have been carried out 2)tests characterizing the short term multiaxial mechanical behaviour have been carried out. The desiccation shrinkage in terms of the weight loss presents three characteristic phases. The permeability measurement on the mortar 05 shows that the permeability of the specimens dried and crept is greater than those of the specimens dried before being crept, and the permeability of the specimens submitted to a desiccation creep and then dried is sensibly the same as the last one in spite of a very important differed deformation. The influence of the desiccation on the uniaxial and deviatoric compressions resistance depends of the binding agent: for a cement paste of good quality (E/C=0.5), the resistances increase with the desiccation because of the capillary depression and of the hydric gradients. For a cement paste of low quality (E/C=0.8), there is a competitive effect between the increase of the microcracks induced and the specimen rigidification; the microcracking becomes then the parameter controlling the rupture process. The elasto-plastic behaviour becomes a damageable elasto-plastic behaviour during desiccation which induces, as the decrease of the E/C ratio, a translation of the elastic limit surfaces and ruptures towards higher stresses. In parallel, the elastic properties and the incompressibility modulus are damaged and the volume deformations increase after the drying. At last, the decrease of the Young modulus and the passage to the third shrinkage phase in terms of the weight loss coincide. This can be attributed to the induced microcracking: this decrease of the

  8. Crack-closing of cement mortar beams using NiTi cold-drawn SMA short fibers

    Choi, Eunsoo; Kim, Dong Joo; Chung, Young-Soo; Kim, Hee Sun; Jung, Chungsung

    2015-01-01

    In this study, crack-closing tests of mortar beams reinforced by shape memory alloy (SMA) short fibers were performed. For this purpose, NiTi SMA fibers with a diameter of 0.965 mm and a length of 30 mm were made from SMA wires of 1.0 mm diameter by cold drawing. Four types of SMA fibers were prepared, namely, straight and dog-bone-shaped fiber and the two types of fibers with paper wrapping in the middle of the fibers. The paper provides an unbonded length of 15 mm. For bending tests, six types of mortar beams with the dimensions of 40 mm × 40 mm × 160 mm (B×H×L) were prepared. The SMA fibers were placed at the bottom center of the beams along with an artificial crack of 10 mm depth and 1 mm thickness. This study investigated the influence of SMA fibers on the flexural strength of the beams from the measured force- deflection curves. After cracking, the beams were heated at the bottom by fire to activate the SMA fibers. Then, the beams recovered the deflection, and the cracks were closed. This study evaluated crack-closing capacity using the degree of crack recovery and deflection-recovery factor. The first factor is estimated from the crack-width before and after crack-closing, and the second one is obtained from the downward deflection due to loading and the upward deflection due to the closing force of the SMA fibers.

  9. Farklı Puzolanik Katkıların Çimento Harçlarının Mekanik Özelikleri Üzerine Etkisi = The Effect of Different Puzzolanic Additives on Mechanical Properties of Cement Mortars

    H. Aygül YEPREM

    2004-06-01

    Full Text Available In this study, cement mortar samples containing fly ash obtained from Soma Power Plant, two different types of natural pozzolan supplied from Yenişehir and Bilecik and silica fume from Antalya Ferrocrom Industry partial replacement of cement clinker. The strength of the mortars prepared by these mixtures were investigated. The mixtures were prepared by using 10% fly ash and 5% silica fume and the trass contents varied as 30%, 35%, and 40%. Chemical analyses of these mixtures were carried out and Blaine specific surface area values were measured. In performed tests, the highest strength values were noticed in mortars containing natural puzzolan from Bilecik which has high fineness.

  10. Compound effect of CaCO{sub 3} and CaSO{sub 4}·2H{sub 2}O on the strength of steel slag: cement binding materials

    Qi, Liqian; Liu, Jiaxiang; Liu, Qian, E-mail: ljxpost@263.net [Beijing Key Laboratory of Electrochemical Process and Technology for Materials, The State Key Laboratory of Chemical Resource Engineering, Beijing University of Chemical Technology, Beijing (China)

    2016-03-15

    In this study, we replaced 30% of the cement with steel slag to prepare binding material; additionally, small amounts of CaCO{sub 3} and CaSO{sub 4}·2H{sub 2}O were added. This was done to study the compound effect of CaCO{sub 3} and CaSO{sub 4}·2H{sub 2}O on the strength of steel slag-cement binding materials. The hydration degree of the steel slag cementitious material was analyzed by XRD, TG and SEM. The results showed that the optimum proportions of CaCO{sub 3} and CaSO{sub 4}·2H{sub 2}O were 3% and 2%, respectively. Compared with the steel slag-cement binders without adding CaCO{sub 3} and CaSO{sub 4}·2H{sub 2}O, the compressive strength increased by 59.9% at 3 days and by 17.8% at 28 days. Acting as the nucleation matrix, CaCO{sub 3} could accelerate the hydration of C{sub 3}S. In addition, CaCO{sub 3} was involved in the hydration reaction, generating a new hydration product, which could stably exist in a slurry. Meanwhile, CaSO{sub 4}·2H{sub 2}O could increase the number of AFt. The compound effect of CaCO{sub 3} and CaSO{sub 4}·2H{sub 2}O enhanced the intensity of steel slag-cement binding materials and improved the whole hydration behavior. (author)

  11. Evaluation of red mud as pozzolanic material in replacement of cement for production of mortars; Avaliacao da lama vermelha como material pozolanico em substituicao ao cimento para producao de argamassas

    Manfroi, E.P.; Cheriaf, M.; Rocha, J.C., E-mail: elizmanfroi@yahoo.com.b, E-mail: malik@valores.ufsc.b [Universidade Federal de Santa Catarina (UFSC), Florianopolis, SC (Brazil). Dept. de Engenharia Civil

    2010-07-01

    Red mud is a by-product of the alkaline extraction of aluminum from the bauxite and represents a renewed environmental problem due the significant annual throughput by the plants. In the present work, the pozzolanic properties of Brazilian red mud fired at 600, 700, 800 and 900 deg C were investigated by monitoring lime consumption using DTA analysis and Brazilian standard methodology NBR 5772 (1992). Products and kinetics of hydration were determined in cement pastes produced with 5 and 15% red mud using x-ray diffraction and DTA analysis. Compressive strength and capillary absorption tests were realized on mortars constituted by 5, 10 and 15% red mud in replacement of cement. When calcined at 600 deg C, the red mud develops good pozzolanic properties, and the compressive strength of mortars produced with this waste meet values in accordance with regulatory standard. These results shown than red mud can be used, in partial replacement of cement, as new construction material to produce sustainable mortars with low environmental impact. (author)

  12. CO2 Mineralization and Utilization using Steel Slag for Establishing a Waste-to-Resource Supply Chain.

    Pan, Shu-Yuan; Chung, Tai-Chun; Ho, Chang-Ching; Hou, Chin-Jen; Chen, Yi-Hung; Chiang, Pen-Chi

    2017-12-08

    Both steelmaking via an electric arc furnace and manufacturing of portland cement are energy-intensive and resource-exploiting processes, with great amounts of carbon dioxide (CO 2 ) emission and alkaline solid waste generation. In fact, most CO 2 capture and storage technologies are currently too expensive to be widely applied in industries. Moreover, proper stabilization prior to utilization of electric arc furnace slag are still challenging due to its high alkalinity, heavy metal leaching potentials and volume instability. Here we deploy an integrated approach to mineralizing flue gas CO 2 using electric arc furnace slag while utilizing the reacted product as supplementary cementitious materials to establish a waste-to-resource supply chain toward a circular economy. We found that the flue gas CO 2 was rapidly mineralized into calcite precipitates using electric arc furnace slag. The carbonated slag can be successfully utilized as green construction materials in blended cement mortar. By this modulus, the global CO 2 reduction potential using iron and steel slags was estimated to be ~138 million tons per year.

  13. Alkali-Activated Natural Pozzolan/Slag Binder for Sustainable Concrete

    Najimi, Meysam

    This study aimed to fully replace Portland cement (PC) with environmentally friendly binders capable of improving longevity of concrete. The new binders consisted of different proportions of natural Pozzolan and slag which were alkaline-activated with various combinations of sodium hydroxide and sodium silicate. A step-by-step research program was designed to (1) develop alkali-activated natural Pozzolan/slag pastes with adequate fresh and strength properties, (2) produce alkali-activated natural Pozzolan/slag mortars to assess the effects of dominant variables on their plastic and hardened properties, and (3) finally produce and assess fresh, mechanical, dimensional, transport and durability properties of alkali-activated natural Pozzolan/slag concretes. The major variables included in this study were binder combination (natural Pozzolan/slag combinations of 70/30, 50/50 and 30/70), activator combination (sodium silicate/sodium hydroxide combinations of 20/80, 25/75 and 30/70), and sodium hydroxide concentration (1, 1.75 and 2.5M). The experimental program assessed performance of alkali-activated natural Pozzolan/slag mixtures including fresh properties (flow and setting times), unit weights (fresh, demolded and oven-dry), mechanical properties (compressive and tensile strengths, and modulus of elasticity), transport properties (absorption, rapid chloride penetration, and rapid chloride migration), durability (frost resistance, chloride induced corrosion, and resistance to sulfuric acid attack), and dimensional stability (drying shrinkage). This study also compared the performance of alkali-activated natural Pozzolan/slag concretes with that of an equivalent reference Portland cement concrete having a similar flow and strength characteristics. The results of this study revealed that it was doable to find optimum binder proportions, activator combinations and sodium hydroxide concentrations to achieve adequate plastic and hardened properties. Nearly for all studied

  14. High-efficiency cogeneration boiler bagasse-ash geochemistry and mineralogical change effects on the potential reuse in synthetic zeolites, geopolymers, cements, mortars, and concretes.

    Clark, Malcolm W; Despland, Laure M; Lake, Neal J; Yee, Lachlan H; Anstoetz, Manuela; Arif, Elisabeth; Parr, Jeffery F; Doumit, Philip

    2017-04-01

    Sugarcane bagasse ash re-utilisation has been advocated as a silica-rich feed for zeolites, pozzolans in cements and concretes, and geopolymers. However, many papers report variable success with the incorporation of such materials in these products as the ash can be inconsistent in nature. Therefore, understanding what variables affect the ash quality in real mills and understanding the processes to characterise ashes is critical in predicting successful ash waste utilisation. This paper investigated sugarcane bagasse ash from three sugar mills (Northern NSW, Australia) where two are used for the co-generation of electricity. Data shows that the burn temperatures of the bagasse in the high-efficiency co-generation boilers are much higher than those reported at the temperature measuring points. Silica polymorph transitions indicate the high burn temperatures of ≈1550 °C, produces ash dominated α -quartz rather than expected α-cristobilite and amorphous silica; although α-cristobilite, and amorphous silica are present. Furthermore, burn temperatures must be ≤1700 °C, because of the absence of lechatelierite where silica fusing and globulisation dominates. Consequently, silica-mineralogy changes deactivate the bagasse ash by reducing silica solubility, thus making bagasse ash utilisation in synthetic zeolites, geopolymers, or a pozzolanic material in mortars and concretes more difficult. For the ashes investigated, use as a filler material in cements and concrete has the greatest potential. Reported mill boiler temperatures discrepancies and the physical characteristics of the ash, highlight the importance of accurate temperature monitoring at the combustion seat if bagasse ash quality is to be prioritised to ensure a usable final ash product.

  15. High-efficiency cogeneration boiler bagasse-ash geochemistry and mineralogical change effects on the potential reuse in synthetic zeolites, geopolymers, cements, mortars, and concretes

    Malcolm W. Clark

    2017-04-01

    Full Text Available Sugarcane bagasse ash re-utilisation has been advocated as a silica-rich feed for zeolites, pozzolans in cements and concretes, and geopolymers. However, many papers report variable success with the incorporation of such materials in these products as the ash can be inconsistent in nature. Therefore, understanding what variables affect the ash quality in real mills and understanding the processes to characterise ashes is critical in predicting successful ash waste utilisation. This paper investigated sugarcane bagasse ash from three sugar mills (Northern NSW, Australia where two are used for the co-generation of electricity. Data shows that the burn temperatures of the bagasse in the high-efficiency co-generation boilers are much higher than those reported at the temperature measuring points. Silica polymorph transitions indicate the high burn temperatures of ≈1550 °C, produces ash dominated α −quartz rather than expected α-cristobilite and amorphous silica; although α-cristobilite, and amorphous silica are present. Furthermore, burn temperatures must be ≤1700 °C, because of the absence of lechatelierite where silica fusing and globulisation dominates. Consequently, silica-mineralogy changes deactivate the bagasse ash by reducing silica solubility, thus making bagasse ash utilisation in synthetic zeolites, geopolymers, or a pozzolanic material in mortars and concretes more difficult. For the ashes investigated, use as a filler material in cements and concrete has the greatest potential. Reported mill boiler temperatures discrepancies and the physical characteristics of the ash, highlight the importance of accurate temperature monitoring at the combustion seat if bagasse ash quality is to be prioritised to ensure a usable final ash product. Keywords: Materials Science, Civil Engineering

  16. Resistance of Alkali Activated Water-Cooled Slag Geopolymer to Sulphate Attack

    S. A. Hasanein

    2011-06-01

    Full Text Available Ground granulated blast furnace slag is a finely ground, rapidly chilled aluminosilicate melt material that is separated from molten iron in the blast furnace as a by-product. Rapid cooling results in an amorphous or a glassy phase known as GGBFS or water cooled slag (WCS. Alkaline activation of latent hydraulic WCS by sodium hydroxide and/or sodium silicate in different ratios was studied. Curing was performed under 100 % relative humidity and at a temperature of 38°C. The results showed that mixing of both sodium hydroxide and sodium silicate in ratio of 3:3 wt.,% is the optimum one giving better mechanical as well as microstructural characteristics as compared with cement mortar that has various cement content (cement : sand were 1:3 and 1:2. Durability of the water cooled slag in 5 % MgSO4 as revealed by better microstructure and high resistivity-clarifying that activation by 3:3 sodium hydroxide and sodium silicate, respectively is better than using 2 and 6 % of sodium hydroxide.

  17. Interactions of Various types between Rock and Alkali-Activated Blast Furnace Slag

    Mec Pavel

    2017-03-01

    Full Text Available Alkali-activated binders (AAB are very intensively studied materials nowadays. Because of possible usage as secondary raw materials, they can be environmentally efficient. Intensive research is focused especially on binder matrix, composition and its structure. For industrial usage, it is necessary to work with some aggregate for the preparation of mortars and concretes. Due to different structures of alkali-activated binders, the interaction with the aggregate will be different in comparison to an ordinary Portland cement binder. This paper deals with the study of interactions between several types of rocks used as aggregate and alkali-activated blast furnace slag. The research was focused especially on mechanical properties of prepared mortars.

  18. Thermophysical properties of blends from Portland and sulfoaluminate-belite cements

    Mojumdar, S.C.; Janotka, I.

    2002-01-01

    The behavior of mortars with blends consisting of sulfoaluminate-belite cements and ordinary Portland cement made with cement to sand ratio of 1:3 by weight and w/c = 0.5 maintained for 90 days at 20 0 C either at 60% relative humidity - dry air or 100% relative humidity - wet air. The results show insufficient character of hydraulic activity of sulfoaluminate-belite cements. Their quality has been improved. The replacement of 15 wt % of sulfoaluminate-belite cement by ordinary Portland cement influences strength positively and elasticity modulus values as well as hydrated phases and pore structure development of sulfoaluminate-belite/ordinary Portland cement blends relative to pure sulfoaluminate-belite cement systems. The above statements confirm the possible making technologies, when improvements in sulfoaluminate-belite cements quality will be achieved. One would then anticipate the competition in usages between sulfoaluminate-belite/ordinary Portland cement and blast furnace-slag Portland cement systems in the practice. It is important to consider because sulfoaluminate-belite cements are of great advantage from the viewpoint of energy savings and quantity of CO 2 released during their production. Thermal characteristics of the samples were studied by thermogravimetry and differential thermal analysis from room temperature to 1000 0 C in air atmosphere. Generally, four significant temperature regions on thermogravimetry curves with the respective differential thermal analysis peak temperature for all types of samples are observed (Authors)

  19. The use of steel slag in concrete

    Martauz, P.; Vaclavik, V.; Cvopa, B.

    2017-10-01

    This paper presents the results of a research dealing with the use of unstable steel slag as a 100% substitute for natural aggregate in the production of concrete. Portland cement CEM I 42.5N and alkali activated hybrid cement H-CEMENT were used as the binder. The test results confirm the possibility to use steel slag as the filler in the production of concrete.

  20. Deicer scaling resistance of concrete mixtures containing slag cement. Phase 2 : evaluation of different laboratory scaling test methods.

    2012-07-01

    With the use of supplementary cementing materials (SCMs) in concrete mixtures, salt scaling tests such as ASTM C672 have been found to be overly aggressive and do correlate well with field scaling performance. The reasons for this are thought to be b...

  1. Study on cementitious properties of steel slag

    Zhu G.

    2013-01-01

    Full Text Available The converter steel slag chemical and mineral components in China’s main steel plants have been analysed in the present paper. The electronic microscope, energy spectrum analysis, X-ray diffraction analysis confirmed the main mineral compositions in the converter slag. Converter slag of different components were grounded to obtain a powder with specific surface area over 400m2/kg, making them to take place some part of the cement in the concrete as the admixture and carry out the standard tests. The results indicate that the converter slag can be used as cementitious materials for construction. Furthermore, physical mechanic and durability tests on the concrete that certain amount of cement be substituted by converter steel slag powder from different steel plants are carried out, the results show that the concrete with partial substitution of steel slag powder has the advantages of higher later period strength, better frost resistance, good wear resistance and lower hydration heat, etc. This study can be used as the technical basis for “Steel Slag Powder Used For Cement And Concrete”, “Steel Slag Portland Cement”, “Low Heat Portland Steel Slag Cement”, “Steel Slag Road Cement” in China, as well as a driving force to the works of steel slag utilization with high-value addition, circular economy, energy conservation and discharge reduction in the iron and steel industry.

  2. Overview of Steel Slag Application and Utilization

    Lim J.W.

    2016-01-01

    Full Text Available Significant quantities of steel slag are generated as waste material or byproduct every day from steel industries. Slag is produced from different types of furnaces with different operating conditions. Slag contains Ferrous Oxide, Calcium Oxide, Silica etc. Physical and chemical properties of slag are affected by different methods of slag solidification such as air cooled, steam, and injection of additives. Several material characterization methods, such as X-ray Diffraction (XRD, Scanned Electron Microscopy (SEM and Inductive Coupled Plasma (ICP-OES are used to determine elemental composition in the steel slag. Therefore, slags can become one of the promising materials in various applications such as in transportation industry, construction, cement production, waste water and water treatment. The various applications of steel slag indicate that it can be reused and utilized rather than being disposed to the landfill. This paper presents a review of its applications and utilization.

  3. A study of photon interaction in some building materials: High-volume admixture of blast furnace slag into Portland cement

    Kurudirek, Murat; Tuerkmen, Ibrahim; Ozdemir, Yueksel

    2009-01-01

    Total mass attenuation coefficients, mean free paths (MFP), half-value (HVT) and tenth-value (TVT) thicknesses of Portland cement and three mixtures have been calculated in function of the energy from 1 keV to 100 GeV. Both in the low- and high-energy region there were significant variations in those parameters where photoelectric process and pair production partially dominates, respectively. In general, the attenuation parameters were found to vary with chemical composition, density of given material and photon energy.

  4. A study of photon interaction in some building materials: High-volume admixture of blast furnace slag into Portland cement

    Kurudirek, Murat [Faculty of Science, Department of Physics, Ataturk University, 25240 Erzurum (Turkey)], E-mail: mkurudirek@gmail.com; Tuerkmen, Ibrahim [Faculty of Engineering, Department of Civil Engineering, Ataturk University, 25240 Erzurum (Turkey); Ozdemir, Yueksel [Faculty of Science, Department of Physics, Ataturk University, 25240 Erzurum (Turkey)

    2009-09-15

    Total mass attenuation coefficients, mean free paths (MFP), half-value (HVT) and tenth-value (TVT) thicknesses of Portland cement and three mixtures have been calculated in function of the energy from 1 keV to 100 GeV. Both in the low- and high-energy region there were significant variations in those parameters where photoelectric process and pair production partially dominates, respectively. In general, the attenuation parameters were found to vary with chemical composition, density of given material and photon energy.

  5. Evaluation of Electrochemical Treatment of Chloride Contaminated Mortar Containing GGBS

    Ki Hong Lee

    2017-01-01

    Full Text Available The present study concerns the influence of cementitious binder on electrochemical treatment of steel embedded in salt contaminated mortar. As binder, ordinary Portland cement (OPC and ground granulated blast furnace slag (GGBS were used and the current density of 250–750 mA/m2 was applied for 4 weeks to complete electrochemical chloride extraction. To evaluate the effect of electrochemical treatment the chloride profile and corrosion behaviour covering chloride concentration, galvanic current density, linear polarization resistance, open circuit potential, and mass loss were measured. An increase in the applied direct current density resulted in a decrease in the chloride concentration at the vicinity of steel, accompanying the mitigated corrosion damage. The performance of electrochemical treatment was more remarkable in mortar containing GGBS presumably due to binding mechanism. However, corrosion damage was more detrimental in GGBS rather than OPC at a given potential, while GGBS had superior corrosion resistance to a corrosive environment and treatment conditions. Therefore, the electrochemical treatment should be conducted prudently to evaluate the corrosion state of embedded steel depending on binder type.

  6. A study of gamma spectrometric parameters in portland cement, silica fume, blast furnace slag and natural zeolite

    Kurudirek, M.; Oezdemir, Y.; Durak, R.

    2010-01-01

    The effective atomic numbers (Z e ff), effective electron densities (N e ), photon mean free paths (MFP), half value (HVT) and tenth value (TVT) thicknesses of some commonly used building materials have been calculated over the photon energy region of 1 keV to 100 GeV. The effective atomic numbers and electron densities which are convenient parameters reflecting the photon interactions with matter were found to decrease with increase in photon energy depending on the different partial photon interaction processes. Also, it was observed that the effective atomic number depends on the range of atomic numbers of elements present in the material. With respect to the values of mean free path, half value and tenth value thickness, it should be reasonable to use Portland cement as a shielding material due to the lower values of mean free path, half value and tenth value thickness than those of the other building materials.

  7. Orientation of Steel Fibers in Magnetically Driven Concrete and Mortar.

    Xue, Wen; Chen, Ju; Xie, Fang; Feng, Bing

    2018-01-22

    The orientation of steel fibers in magnetically driven concrete and magnetically driven mortar was experimentally studied in this paper using a magnetic method. In the magnetically driven concrete, a steel slag was used to replace the coarse aggregate. In the magnetically driven mortar, steel slag and iron sand were used to replace the fine aggregate. A device was established to provide the magnetic force. The magnetic force was used to rotate the steel fibers. In addition, the magnetic force was also used to vibrate the concrete and mortar. The effect of magnetic force on the orientation of steel fibers was examined by comparing the direction of fibers before and after vibration. The effect of magnetically driven concrete and mortar on the orientation of steel fibers was also examined by comparing specimens to normal concrete and mortar. It is shown that the fibers could rotate about 90° in magnetically driven concrete. It is also shown that the number of fibers rotated in magnetically driven mortar was much more than in mortar vibrated using a shaking table. A splitting test was performed on concrete specimens to investigate the effect of fiber orientation. In addition, a flexural test was also performed on mortar test specimens. It is shown that the orientation of the steel fibers in magnetically driven concrete and mortar affects the strength of the concrete and mortar specimens.

  8. The C-S-H gel of Portland cement mortars: Part I. The interpretation of energy-dispersive X-ray microanalyses from scanning electron microscopy, with some observations on C-S-H, AFm and AFt phase compositions

    Famy, C.; Brough, A.R.; Taylor, H.F.W.

    2003-01-01

    Scanning electron microscopy (SEM) microanalyses of the calcium-silicate-hydrate (C-S-H) gel in Portland cement pastes rarely represent single phases. Essential experimental requirements are summarised and new procedures for interpreting the data are described. These include, notably, plots of Si/Ca against other atom ratios, 3D plots to allow three such ratios to be correlated and solution of linear simultaneous equations to test and quantify hypotheses regarding the phases contributing to individual microanalyses. Application of these methods to the C-S-H gel of a 1-day-old mortar identified a phase with Al/Ca=0.67 and S/Ca=0.33, which we consider to be a highly substituted ettringite of probable composition C 6 A 2 S-bar 2 H 34 or {Ca 6 [Al(OH) 6 ] 2 ·24H 2 O}(SO 4 ) 2 [Al(OH) 4 ] 2 . If this is true for Portland cements in general, it might explain observed discrepancies between observed and calculated aluminate concentrations in the pore solution. The C-S-H gel of a similar mortar aged 600 days contained unsubstituted ettringite and an AFm phase with S/Ca=0.125

  9. Observation of the failure mechanism of brick masonry doublets with cement and lime mortars by microfocus X-ray computed tomography

    Hendrickx, Roel; Bruyninckx, Katrien; Schueremans, Luc; Kerckhofs, Greet; Verstrynge, Els; Wevers, Martine; Van Balen, Koenraad

    2010-01-01

    The nature of the failure mechanism of masonry under compression depends on the properties of the brick and mortar. It is well-known that the ratio of stiffness of both materials has an important effect. Furthermore the pattern of crack development and propagation and the occurrence of local compaction of soft mortars have been the subject of some study, but remained difficult to observe. This study aims at the visualisation of these phenomena by using a hydraulic press inside a microfocus X-...

  10. The use of blast furnace slag

    V. Václavík

    2012-10-01

    Full Text Available The paper presents the results of experimental research that dealt with the substitution of finely ground blast furnace slag for Portland cement in the course of simple concrete manufacturing. Physical and mechanical properties of experimental concrete mixtures based on finely ground blast furnace slag were observed.

  11. Potencialidades de um caulim calcinado como material de substituição parcial do cimento portland em argamassas Potentialities of a calcined kaolin as material of partial replacement of portland cement in mortars

    Marilia P. de Oliveira

    2006-06-01

    Full Text Available A utilização de argilas calcinadas na forma de metacaulinita, como material pozolânico para argamassas e concretos, tem recebido atenção considerável nos últimos anos. Este trabalho objetivou avaliar o desempenho mecânico de argamassas, nas quais foi utilizado um caulim calcinado proveniente do Estado da Paraíba, como material de substituição parcial do cimento Portland. Utilizaram-se duas finuras do caulim: passando nas peneiras ABNT 200 (0,074 mm e 325 (0,044 mm e calcinados nas temperaturas de 700, 800 e 900 ºC pelo tempo de 2 h. As amostras foram caracterizadas através de análise química, análise térmica diferencial, difração de raios-X e área específica. Obteve-se o índice de atividade pozolânica com a cal e o cimento Portland. O percentual de substituição adotado foi de 0, 10, 20, 30 e 40%. A relação aglomerante: areia foi de 1:1,5 e a relação água/aglomerante fixada igual 0,4. O efeito da substituição parcial do cimento na argamassa foi avaliado através da resistência à compressão simples, nas idades de 7, 28 e 90 dias. As argamassas estudadas apresentaram resistência superior em relação à da referência, até o nível de 30% de substituição.The use of burnt clays, in the metakaolin form, as pozzolanic material for mortars and concretes has received a remarkable attention in the last years. This paper aimed to evaluate the mechanical property of mortars, in which a calcined kaolin originating from the State of Paraiba, was used as partial cement replacement material. Two finess of the kaolin were used: ABNT 200 (0.074 mm and 325 (0.044 mm and burnt at temperatures of 700, 800 and 900 ºC for a period of 2 h. Both materials were characterized by chemical analysis, differential thermal analysis, X-ray diffraction, specific area tests. The pozolanic activity index was obtanied using lime and cement Portland. The amounts of replacement were 10, 20, 30 and 40%, besides the reference mortar. The binder

  12. NEW TECHNOLOGY OF ASH AND SLAG CONCRETES

    PAVLENKO T. M.

    2017-03-01

    Full Text Available Summary. Purpose. Development of scientific-technical bases of manufacture and application of concrete on the basis of ash and slag mixes of thermal power plants. Methods. It is proposed a new technology of preparation of ash and slag concrete mixes. First the ash and slag mix is dispersed through the sieve with meshes 5 mm in a fine-grained fraction and slag. Then, in accordance with the composition of the concrete, obtained fine-grained fraction, slag, cement and tempering water are separately dosed into the mixer. Results. It is proven the high efficiency of the proposed technology of manufacture of ash and slag concretes. It is established that this technological solution allows to increase the strength of concrete by 20...30%, and in the preparation of full-strength concrete to reduce the cement consumption by 15...20%. Scientific novelty. It is developed the new technology of ash and slag mixes application. The concrete mix on the basis of ash and slag mix has an optimal particle size distribution, which ensures the best compaction and, accordingly, the greatest strength of ash and slag concrete with the given cement consumption. Practical significance. The research results promote the mass application of ash and slag mixes of thermal power plants in construction, obtaining of products from the proposed concretes of low cost with high physical-mechanical properties. Conclusion. It is proven the high efficiency of the proposed technology of production of ash and slag concretes. It is established that this technological solution allows increasing concrete strength, and obtaining full-strength concrete to reduce cement consumption. The extensive application of such concrete in construction makes it possible to solve the problem of aggregates for concrete, promotes recycling of TPP waste and consequently the protection of the environment.

  13. Characterisation of Ba(OH){sub 2}–Na{sub 2}SO{sub 4}–blast furnace slag cement-like composites for the immobilisation of sulfate bearing nuclear wastes

    Mobasher, Neda; Bernal, Susan A.; Hussain, Oday H. [Immobilisation Science Laboratory, Department of Materials Science and Engineering, The University of Sheffield, Sheffield S1 3JD (United Kingdom); Apperley, David C. [Solid-State NMR Group, Department of Chemistry, Durham University, Durham DH1 3LE (United Kingdom); Kinoshita, Hajime [Immobilisation Science Laboratory, Department of Materials Science and Engineering, The University of Sheffield, Sheffield S1 3JD (United Kingdom); Provis, John L., E-mail: j.provis@sheffield.ac.uk [Immobilisation Science Laboratory, Department of Materials Science and Engineering, The University of Sheffield, Sheffield S1 3JD (United Kingdom)

    2014-12-15

    Soluble sulfate ions in nuclear waste can have detrimental effects on cementitious wasteforms and disposal facilities based on Portland cement. As an alternative, Ba(OH){sub 2}–Na{sub 2}SO{sub 4}–blast furnace slag composites are studied for immobilisation of sulfate-bearing nuclear wastes. Calcium aluminosilicate hydrate (C–A–S–H) with some barium substitution is the main binder phase, with barium also present in the low solubility salts BaSO{sub 4} and BaCO{sub 3}, along with Ba-substituted calcium sulfoaluminate hydrates, and a hydrotalcite-type layered double hydroxide. This reaction product assemblage indicates that Ba(OH){sub 2} and Na{sub 2}SO{sub 4} act as alkaline activators and control the reaction of the slag in addition to forming insoluble BaSO{sub 4}, and this restricts sulfate availability for further reaction as long as sufficient Ba(OH){sub 2} is added. An increased content of Ba(OH){sub 2} promotes a higher degree of reaction, and the formation of a highly cross-linked C–A–S–H gel. These Ba(OH){sub 2}–Na{sub 2}SO{sub 4}–blast furnace slag composite binders could be effective in the immobilisation of sulfate-bearing nuclear wastes.

  14. Influences of Steelmaking Slags on Hydration and Hardening of Concretes

    Kirsanova, A. A.; Dildin, A. N.; Maksimov, S. P.

    2017-11-01

    It is shown that the slag of metallurgical production can be used in the construction industry as an active mineral additive for concrete. This approach allows us to solve environmental problems and reduce costs for the production of binder and concrete simultaneously. Most often slag is used in the form of a filler, an active mineral additive or as a part of a binder for artificial conglomerates. The introduction of slag allows one to notice a part of the cement, to obtain concretes that are more resistant to the impact of aggressive sulfate media. The paper shows the possibility of using recycled steel-smelting slags in the construction industry for the production of cement. An assessment was made of their effect on the hydration of the cement stone and hardening of the concrete together with the plasticizer under normal conditions. In the process of work, we used the slag of the Zlatoust Electrometallurgical Factory. Possible limitations of the content of steel-slag slag in concrete because of the possible presence of harmful impurities are shown. It is necessary to enter slag in conjunction with superplasticizers to reduce the flow of water mixing. Slags can be used as a hardening accelerator for cement concrete as they allow one to increase the degree of cement hydration and concrete strength. It is shown that slags can be used to produce fast-hardening concretes and their comparative characteristics with other active mineral additives are given.

  15. Parameters of Alumina Cement and Portland Cement with Addition of Chalcedonite Meal

    Kotwa, Anna

    2017-10-01

    Aluminous cement is a quick binder with special properties. It is used primarily to make non-standard monolithic components exposed to high temperatures, + 1300°C. It is also a component of adhesives and mortars. It has a very short setting time. It is characterized by rapid increase in mechanical strength and resistance to aggressive sulphates. It can be used in reinforced concrete structures. Laying of concrete, construction mortar made of alumina cement can be carried out even at temperatures of -10°C. This article discusses a comparison of the parameters of hardened mortar made of alumina cement GÓRKAL 40 and Portland cement CEM I 42.5R. The mortars contain an addition of chalcedonite meal with pozzolanic properties, with particle size of less than 0.063μm. The meal was added in amounts of 5% and 20% of cement weight. Chalcedonite meal used in the laboratory research is waste material, resulting from chalcedonite aggregate mining. It has the same properties as the rock from which it originates. We have compared the parameters of hardened mortar i.e. compressive strength, water absorption and capillarity. The addition of 20% chalcedonite meal to mortars made from aluminous cement will decrease durability by 6.1% relative to aluminous cement mortar without addition of meal. Considering the results obtained during the absorbency tests, it can be stated that the addition of chalcedonite meal reduces weight gains in mortars made with cement CEM I 42.5 R and alumina cement. Use of alumina cement without addition of meal in mortars causes an increase of mass by 248% compared to Portland cement mortars without additions, in the absorption tests. The addition of chalcedonite meal did not cause increased weight gain in the capillary action tests. For the alumina cement mortars, a lesser weight gains of 24.7% was reported, compared to the Portland cement mortar after 28 days of maturing.

  16. Swine deep bedding ashes as a mineral additive for cement based mortar Cinzas de cama sobreposta de suínos como adição mineral em argamassas de cimento

    Melissa Selaysim Di Campos

    2008-04-01

    Full Text Available The sustainability of intensive swine production demands alternative destinations for the generated residues. Ashes from swine rice husk-based deep bedding were tested as a mineral addition for cement mortars. The ashes were obtained at 400 to 600ºC, ground and sieved through a 325 mesh sieve (# 0.045 mm. The characterization of the ashes included the determination of the index of pozzolanic activity with lime. The ashes were also tested as partial substitutes of Portland cement. The mortars were prepared using a cement:sand proportion of 1:1.5, and with water/cement ratio of 0.4. Three percentages of mass substitution of the cement were tested: 10, 20 and 30%. Mortar performances were assessed at 7 and 28 days determining their compressive strength. The chosen condition for calcinations at the laboratory scale was related to the maximum temperature of 600ºC since the resulting ashes contained vitreous materials and presented satisfactory values for the pozzolanic index under analysis. The pozzolanic activity indicated promising results for ashes produced at 600ºC as a replacement of up to 30% in cement masses.A sustentabilidade das regiões de produção intensiva de suínos requer destinos alternativos para os resíduos gerados. Cinzas de cama sobreposta de suínos à base casca de arroz, foram testadas como adição mineral em substituição ao cimento. As cinzas foram obtidas nas temperaturas de 400 a 600ºC, moídas e passadas por peneira ABNT 325 (# 0,045 mm. A caracterização de cinzas incluiu a determinação do índice de atividade pozolânica com a cal. As cinzas também foram testadas como substitutos parciais de cimento Portland. As argamassas foram preparadas na proporção cimento:areia de 1:1,5 e com fator água-cimento de 0,4. Três porcentagens de substituição do cimento comercial foram usadas: 10, 20 e 30% em massa. O desempenho das argamassas foi avaliado aos 7 e aos 28 dias com a determinação da resistência

  17. EFFECTS OF MINERAL ADMIXTURE ON THE CARBONIC ACID LEACHING RESISTANCE OF CEMENT-BASED MATERIALS

    Yun Dong

    2017-07-01

    Full Text Available In order to reveal the degradation process and deterioration mechanism of cement-based materials, this paper analyzes the effects of carbonic acid leaching on the mechanical strength of mortars, as well as relative mass loss, microstructure, and composition of various cement pastes. The results indicate that cement pastes containing less than 20 % fly ash have higher carbonic acid leaching resistance than cement pastes without fly ash. However, after carbonic acid leaching, the compressive strength of the samples with fly ash is lower than that of the cement pastes without fly ash. The leaching resistance is good for samples cured at an early age before leaching. Carbonic acid leaching proceeds from the paste surface to the interior. The incorporation of an appropriate amount of slag powder helps to increase the density of the paste. Due to the pozzolanic activity of fly ash at late-stage leaching, a mixture of fly ash (≤ 20 % and slag powder (≤ 20 % effectively improves carbonic acid leaching resistance. The products of early-stage leaching were mainly CaCO₃ and small amounts of SiO₂ and Fe₂O₃. The C-S-H phase at the paste surface suffered serious damage after long periods of leaching, and the main products of leaching were SiO₂ and Fe₂O₃.

  18. Various mortars for anti-fouling purposes in marine environments

    Kanematsu, Hideyuki; Masuda, Tomoka; Miura, Yoko; Kuroda, Daisuke; Hirai, Nobumitsu; Yokoyama, Seiji

    2014-01-01

    The antifouling properties for some mortars with steel making slags were investigated by real marine immersion tests and a unique laboratory acceleration tests with a specially devised biofilm acceleration reactors. Mortars mixed with steel making slags containing abundant iron elements tended to form biofilm and also bifouling. The two kinds of biofilm formation tests were used in this study. Real immersion in marine environments and laboratory test with a specially devised biofilm acceleration reactor. The former evaluated the biofouling characteristics more properly, while the latter did the biofilm formation characteristics more effectively

  19. Various mortars for anti-fouling purposes in marine environments

    Kanematsu, Hideyuki; Masuda, Tomoka [Department of Materials Science and Engineering, Suzuka National College of Technology, Shiroko-cho, Suzuka, Mie 510-0294 (Japan); Miura, Yoko; Kuroda, Daisuke [Department of General Education, The Company, Suzuka National College of Technology, Shiroko-cho, Suzuka, Mie 510-0294 (Japan); Hirai, Nobumitsu [Department of Chemistry and Biochemistry, Suzuka National College of Technology, Shiroko-cho, Suzuka, Mie 510-0294 (Japan); Yokoyama, Seiji [Department of Mechanical Engineering, Toyohashi University of Technology, 1-1, Hibarigaoka, Tenpaku, Toyohashi, Aichi, 441-8580 (Japan)

    2014-02-20

    The antifouling properties for some mortars with steel making slags were investigated by real marine immersion tests and a unique laboratory acceleration tests with a specially devised biofilm acceleration reactors. Mortars mixed with steel making slags containing abundant iron elements tended to form biofilm and also bifouling. The two kinds of biofilm formation tests were used in this study. Real immersion in marine environments and laboratory test with a specially devised biofilm acceleration reactor. The former evaluated the biofouling characteristics more properly, while the latter did the biofilm formation characteristics more effectively.

  20. Mortar modified with sulfonated polystyrene produced from waste plastic cups

    MOTTA,L. A. C.; VIEIRA,J. G.; OMENA,T. H.; FARIA,F. A. C.; RODRIGUES FILHO,G.; ASSUNÇÃO,R. M. N.

    2016-01-01

    Abstract In this work, we studied the addition of sulfonated polystyrene produced from waste plastic cups as an admixture for mortars. Mortars were analyzed with polystyrene content of 0.0; 0.2; 0.6; 1.0 and 1.4% in relation to the cement mass. The influence of polystyrene on the mortars' properties was evaluated by the consistency index, water retention, water absorption, porosity, elasticity modulus, compressive strength, flexural strength, bond tensile strength and microscopy. The increase...

  1. Effect of wet curing duration on durability parameters of hydraulic cement concretes.

    2010-01-01

    Hydraulic cement concrete slabs were cast and stored outdoors in Charlottesville, Virginia, to study the impact of wet curing duration on durability parameters. Concrete mixtures were produced using portland cement, portland cement with slag cement, ...

  2. Slag-based saltstone formulations

    Langton, C.A.

    1987-01-01

    Approximately 400 x 10 6 liters of low-level alkaline salt solution will be treated at the Savannah River Plant (SRP) Defense Waste Processing Facility (DWPF) prior to disposal in concrete vaults at SRP. Treatment involves removal of CS + and Sr +2 followed by solidification and stabilization of potential contaminants in saltstone, a hydrated ceramic waste form. Chromium, technetium, and nitrate releases from saltstone can be significantly reduced by substituting hydraulic blast furnace slag for portland cement in the formulation designs. Slag-based mixes are also compatible with Class F fly ash used in saltstone as a functional extender to control heat of hydration and reduce permeability. A monolithic waste form is produced by the hydration of the slag and fly ash. Soluble ion release (NO 3 - ) is controlled by the saltstone microstructure. Chromium and technetium are less leachable from slag mixes compared to cement-based waste forms because these species are chemically reduced to a lower valence state by ferrous iron in the slag and precipitated as relatively insoluble phases, such as CR(OH) 3 and TcO 2 . 5 refs., 4 figs., 4 tabs

  3. A Study of Array Direction HDPE Fiber Reinforced Mortar

    Kamsuwan, Trithos

    2018-02-01

    This paper presents the effect of array direction HDPE fiber using as the reinforced material in cement mortar. The experimental data were created reference to the efficiency of using HDPE fiber reinforced on the tensile properties of cement mortar with different high drawn ratio of HDPE fibers. The fiber with the different drawn ratio 25x (d25 with E xx), and 35x (d35 with E xx) fiber volume fraction (0%, 1.0%, 1.5%) and fiber length 20 mm. were used to compare between random direction and array direction of HDPE fibers and the stress - strain displacement relationship behavior of HDPE short fiber reinforced cement mortar were investigated. It was found that the array direction with HDPE fibers show more improved in tensile strength and toughness when reinforced in cement mortar.

  4. Mortar modified with sulfonated polystyrene produced from waste plastic cups

    L. A. C. MOTTA

    Full Text Available Abstract In this work, we studied the addition of sulfonated polystyrene produced from waste plastic cups as an admixture for mortars. Mortars were analyzed with polystyrene content of 0.0; 0.2; 0.6; 1.0 and 1.4% in relation to the cement mass. The influence of polystyrene on the mortars' properties was evaluated by the consistency index, water retention, water absorption, porosity, elasticity modulus, compressive strength, flexural strength, bond tensile strength and microscopy. The increase in the sulfonated polystyrene content decreased the elasticity modulus of the mortar and, despite higher porosity, there was a reduction of water absorption by capillarity. In relation to mortar without admixture, the modified mortar showed an increase in water retention and consistency index, and a large increase in flexural strength and bond tensile strength. The significant increase of bond tensile strength (214% with admixture 1% highlights the potential of the produced material as an adhesive mortar.

  5. Self healing phenomena in concretes and masonry mortars: A microscopic study

    Nijland, T.G.; Larbi, J.A.; Hees, R.P.J. van; Lubelli, B.A.; Rooij, M.R. de

    2007-01-01

    A microscopic survey of over 1000 of samples of concrete and masonry mortars from structures in the Netherlands shows that, in practice, self healing occurs in historic lime and lime – puzzolana mortars, in contrast to modern cement bound concretes and mortars. Self healing may be effected by the

  6. Water extraction out of mortar during brick laying. An NMR study

    Brocken, H.J.P.

    1996-01-01

    The water extraction out of mortar during brick laying was studied by nuclear magnetic resonance. The water extraction is an important parameter that determines, e.g., the stiffness of the mortar due to compaction of the cement particles and the bond strength of the cured-mortar interfaces but allo

  7. The degree of hydration assessment of blended cement pastes by differential thermal and thermogravimetric analysis. Morphological evolution of the solid phases

    Monteagudo, S.M.; Moragues, A.; Gálvez, J.C.; Casati, M.J.; Reyes, E.

    2014-01-01

    Highlights: • A proposal of hydration degree calculation for blended cement pastes is presented. • The method is based both on the contributions of various authors and on DTA–TG results. • Paste and mortar specimens with BFS, FA and SF mineral admixtures were used. • The evaluation of CH gives information on hydration and pozzolanic reactions. • The assessment of α provides an insight into future strength evolution. - Abstract: The degree of hydration assessment of cement paste from differential thermal and thermogravimetric analysis data has been performed by several authors that have offered a number of proposals for technical application to blended cements. In this paper, two calculation methods are studied in detail. Then, a proposal of the degree of hydration calculation for blended cements, based on the analysis of experimental results of DTA–TG, is presented. The proposed method combines the contributions of the authors and allows straightforward calculation of the degree of hydration from the experimental results. Validation of the methodology was performed by macroscopic and microstructural tests through paste and mortar specimens with blast furnace slag, flying ash and silica fume mineral admixtures bei(g)ng used. Tests of scanning electron microscopy with an energy dispersive analyser on paste specimens, and of mechanical strength on mortar specimens with the same percentages of substitution, were performed. They showed good agreement with the information derived from the differential thermal and thermogravimetric analysis data

  8. Influence of Molarity and Chemical Composition on the Development of Compressive Strength in POFA Based Geopolymer Mortar

    S. M. Alamgir Kabir

    2015-01-01

    Full Text Available The investigation concerns the use of the optimum mix proportion of two locally available pozzolanic waste materials, namely, ground granulated blast furnace slag (GGBS and palm oil fuel ash (POFA, together with metakaolin (MK as binders. In addition, another local waste material, manufactured sand (M-sand, was used as a replacement for conventional sand in the development of green geopolymer mortar. Twenty-four mortar mixtures were designed with varying binder contents and alkaline activators. The oven dry curing was also kept consistent for all the mix proportions at a temperature of 65°C for 24 hours. The highest 28-day compressive strength of about 48 MPa was obtained for the mortar containing 20% of MK, 35% of GGBS, and 45% of POFA. The increment of MK beyond 20% leads to reduction of the compressive strength. The GGBS replacement beyond 35% also reduced the compressive strength. The entire specimen achieved average 80% of the 28-day strength at the age of 3 days. The density decreased with the increase of POFA percentage. The finding of this research by using the combination of MK, GGBS, and POFA as binders to wholly replace conventional ordinary Portland cement would lead to alternate eco-friendly geopolymer matrix.

  9. Sulfate and acid resistant concrete and mortar

    Liskowitz, John W.; Wecharatana, Methi; Jaturapitakkul, Chai; Cerkanowicz, deceased, Anthony E.

    1998-01-01

    The present invention relates to concrete, mortar and other hardenable mixtures comprising cement and fly ash for use in construction and other applications, which hardenable mixtures demonstrate significant levels of acid and sulfate resistance while maintaining acceptable compressive strength properties. The acid and sulfate hardenable mixtures of the invention containing fly ash comprise cementitious materials and a fine aggregate. The cementitous materials may comprise fly ash as well as cement. The fine aggregate may comprise fly ash as well as sand. The total amount of fly ash in the hardenable mixture ranges from about 60% to about 120% of the total amount of cement, by weight, whether the fly ash is included as a cementious material, fine aggregate, or an additive, or any combination of the foregoing. In specific examples, mortar containing 50% fly ash and 50% cement in cementitious materials demonstrated superior properties of corrosion resistance.

  10. Mortar fights acid corrosion

    1982-05-14

    The burning of coal or oil to produce heat required to operate a power boiler also generates a severe corrosion problem within the interior of the duct and stacks used to emit the flue gas into the atmosphere. How can concrete and steel be protected from the effects of acid attack, when the acids are carried in a gas form, or come into direct contact with the steel or concrete from spillage or immersion conditions. Industry in North America has found that the solution to this problem is to build an outside concrete column, in this case of Portland cement, and inside that column, build a totally independent brick liner bonded with Sauereisen mortar.

  11. Preparation of hydraulic cement

    1921-08-28

    A process for the preparation of hydraulic cement by the use of oil-shale residues is characterized in that the oil-shale refuse is mixed with granular basic blast-furnace slag and a small amount of portland cement and ground together.

  12. Steel corrosion resistance in model solutions and reinforced mortar containing wastes

    Koleva, D.A.; Van Breugel, K.

    2012-01-01

    This work reports on the corrosion resistance of steel in alkaline model solutions and in cement-based materials (mortar). The model solutions and the mortar specimens were Ordinary Portland Cement (OPC) based. Further, hereby discussed is the implementation of an eco-friendly approach of waste

  13. The Impact of Additive on the Properties of Fresh and Hardened Mortar

    Jurga Šeputytė

    2012-11-01

    Full Text Available This paper considers the impact of additives on the properties of mortar. For investigation purposes, two types of Portland cement (CEM II/A-LL 42.5 N and CEM I N (MA, fine aggregate sand, lime, water and air-entraining and stabilizing additives were used. To determine the effects of additives on the mortar mix, the analysis of cone penetration into the mix, mortar mobility, water extraction out of mortar, density and flexural and compressive testing were conducted. When put into mortar, air-entraining and stabilizing additives changed structure. In this case, density and flexural and compressive strength of mortar are reduced.

  14. Analysis of the Optimum Usage of Slag for the Compressive Strength of Concrete.

    Lee, Han-Seung; Wang, Xiao-Yong; Zhang, Li-Na; Koh, Kyung-Taek

    2015-03-18

    Ground granulated blast furnace slag is widely used as a mineral admixture to replace partial Portland cement in the concrete industry. As the amount of slag increases, the late-age compressive strength of concrete mixtures increases. However, after an optimum point, any further increase in slag does not improve the late-age compressive strength. This optimum replacement ratio of slag is a crucial factor for its efficient use in the concrete industry. This paper proposes a numerical procedure to analyze the optimum usage of slag for the compressive strength of concrete. This numerical procedure starts with a blended hydration model that simulates cement hydration, slag reaction, and interactions between cement hydration and slag reaction. The amount of calcium silicate hydrate (CSH) is calculated considering the contributions from cement hydration and slag reaction. Then, by using the CSH contents, the compressive strength of the slag-blended concrete is evaluated. Finally, based on the parameter analysis of the compressive strength development of concrete with different slag inclusions, the optimum usage of slag in concrete mixtures is determined to be approximately 40% of the total binder content. The proposed model is verified through experimental results of the compressive strength of slag-blended concrete with different water-to-binder ratios and different slag inclusions.

  15. Influence of Curing Conditions on Long-Term Compressive Strength of Mortars with Accelerating Admixtures

    Pizoń, Jan; Łaźniewska-Piekarczyk, Beata

    2017-10-01

    One of disadvantages of accelerating admixtures usage is possibility of significant decline of long-term compressive strength of concrete in comparison to non-modified one. Described tests were intended to define scale of lowered long-term compressive strength of mortars caused by accelerating admixtures in different curing conditions. Portland cement and blended cement with ground granulated blast furnace slag (GGBFS) addition and four types of non-chloride accelerating agents were used. Compressive strength was tested after 7 up to 360 days. Curing conditions were designed to simulate probable conditions close to reality. Such conditions are simulation of internal concrete elements, external elements cast on start of summer and external elements cast on start of winter. Results had shown that it is invalid to state that every accelerating admixture will cause drop of long-term compressive strength in every conditions and for every cement type. Change of curing conditions even after a long time (in this case half of the year) leads to significant differences in compression strength.

  16. The Aesthetical quality of SSA-containing mortar and concrete

    Kappel, Annemette; Kirkelund, Gunvor Marie; Ottosen, Lisbeth M.

    2014-01-01

    that gives a characteristic red colour. The process of grinding SSA has shown to improve the compressive strength of SSA- containing mortar (Donatello et al. 2010). Thus, in this study SSA was grinded in 6 different intervals ranging from 0 – 10 min, and then added to the mortar mix replacing 20% of cement....... The experiment revealed that the colour of the SSA-containing mortar intensified as the time interval of the grinding process increased. Each of the 6 steps within the time interval provided an additional colour tone and generated a colour scale consisting of mortar samples ranging from greyish to a more...

  17. Mortars for 3D printing

    Demyanenko Olga

    2018-01-01

    Full Text Available The paper is aimed at developing scientifically proven compositions of mortars for 3D printing modified by a peat-based admixture with improved operational characteristics. The paper outlines the results of experimental research on hardened cement paste and concrete mixture with the use of modifying admixture MT-600 (thermally modified peat. It is found that strength of hardened cement paste increases at early age when using finely dispersed admixtures, which is the key factor for formation of construction and technical specifications of concrete for 3D printing technologies. The composition of new formations of hardened cement paste modified by MT-600 admixture were obtained, which enabled to suggest the possibility of their physico-chemical interaction while hardening.

  18. Drilling mortar

    Theodorescu, V; Ditulescu, E

    1979-01-30

    A method is proposed for producing stable drilling mortar from drilled rock which makes it possible to stabilize the walls of the borehole and to maintain producing horizons of oil and gas wells in an undisturbed state. The proposed drilling mortar includes 5-12 wt.-% dry modified calcium lignosulfonate in the form of a solution containing about 30% dry matter with the addition of 0.1 wt.-% anti-foaming agent consisting of C/sub 19/-C/sub 20/ alcohol dissolved in a light petroleum product; cream of milk with about 10 wt.-% Ca(OH)/sub 2/ in a quantity sufficient for reducing the pH value of the ions down to 10.5; sodium chloride in amounts from 5 mg to 100 ml (aqueous phase); ordinarily used agents for ensuring the necessary density, viscosity, and filterability. For example, the preparation of the drilling fluid begins with the processing under laboratory conditions of lignosulfonic pulp obtained in the production of yeast fodder with the following characteristics: specific density, 1.15 kgf/dm/sup 3/; water content, 67% (according to the Dean and Stark method); pH 4.0. In the vessel is placed 1000 cm/sup 3/ lignosulfonic pulp containing 33% dry matter, and the pulp is heated to 90-95/sup 0/C by means of a water bath. To the heated pulp 33 cm/sup 3/ formic acid at a 40-% concentration is added by mixing. The specific temperature of the pulp is maintained in the constant mixing process for two hours. Then the cream of milk containing 10 wt.-% Ca(OH)/sub 2/ is added to raise the pH to 10.5. The cooled product is calcium lignosulfonate. To produce a stable form of the drilling mortar, 750 g clay and 10 g trass gel are added to a vessel containing 1500 cm/sup 3/ fresh water by means of mixing. The resulting dispersed mass remains at rest for 12 hours for purposes of hydration. Then 2 g of an anti-foaming agent dissolved in 6 cm/sup 3/ benzene is introduced to 1000 cm/sup 3/ modified calcium lignosulfonate produced by the above method.

  19. MORTAR WITH UNSERVICEABLE TIRE RESIDUES

    J. A. Canova

    2009-01-01

    Full Text Available This study analyzes the effects of unserviceable tire residues on rendering mortar using lime and washed sand at a volumetric proportion of 1:6. The ripened composite was dried in an oven and combined with both cement at a volumetric proportion of 1:1.5:9 and rubber powder in proportional aggregate volumes of 6, 8, 10, and 12%. Water exudation was evaluated in the plastic state. Water absorption by capillarity, fresh shrinkage and mass loss, restrained shrinkage and mass loss, void content, flexural strength, and deformation energy under compression were evaluated in the hardened state. There was an improvement in the water exudation and water absorption by capillarity and drying shrinkage, as well as a reduction of the void content and flexural strength. The product studied significantly aided the water exudation from mortar and, capillary elevation in rendering.

  20. MORTAR WITH UNSERVICEABLE TIRE RESIDUES

    José Aparecido Canova

    2009-12-01

    Full Text Available This study analyzes the effects of unserviceable tire residues on rendering mortar using lime and washed sand at a volumetric proportion of 1:6. The ripened composite was dried in an oven and combined with both cement at a volumetric proportion of 1:1.5:9 and rubber powder in proportional aggregate volumes of 6, 8, 10, and 12%. Water exudation was evaluated in the plastic state. Water absorption by capillarity, fresh shrinkage and mass loss, restrained shrinkage and mass loss, void content, flexural strength, and deformation energy under compression were evaluated in the hardened state. There was an improvement in the water exudation and water absorption by capillarity and drying shrinkage, as well as a reduction of the void content and flexural strength. The product studied significantly aided the water exudation from mortar and, capillary elevation in rendering.

  1. Slag-based saltstone formulations

    Langton, C.A.

    1987-08-01

    Approximately 400 x 10 6 L of low-level alkaline salt solution will be treated at the Savannah River Plant (SRP) Defense Waste Processing Facility (DWPF) prior to disposal in concrete vaults at SRP. Treatment involves removal of Cs + and Sr +2 , followed by solidification and stabilization of potential contaminants in saltstone, a hydrated ceramic wasteform. Chromium, technetium, and nitrate releases from saltstone can be significantly reduced by substituting hydraulic blast furnace slag for portland cement in the formulation designs. Slag-based mixes are also compatible with the Class F flyash used in saltstone as a functional extender to control heat of hydration and reduce permeability. (Class F flyash is also locally available at SRP.) A monolithic wasteform is produced by the hydration of the slag and flyash. Soluble ion release (NO 3- ) is controlled by the saltstone microstructure. Chromium and technetium are less leachable from slag mixes because these species are chemically reduced to a lower valence state by ferrous iron in the slag and are precipitated as relatively insoluble phases, such as Cr(OH) 3 and TcO 2 . 3 refs., 3 figs., 2 tabs

  2. Development of low weight self-levelling mortars

    Padilla, A; Panama, I; Toledo, A; Flores, A

    2015-01-01

    This work shows the development of self levelling mortars, using micro bubbles based on aluminium silicate with a density of 0.25 g/cm 3 . Mortars formulations are composed by 8 different components in order to achieve properties balance between fresh and solid state. The mean objective is development light weight mortars with high fluidity and compression strength using micro bubbles and some additives. Formulations were designed employing Taguchi DOE of 8 variables and 3 states. Result analysis according to Taguchi method lets indentify the preponderant effect of each variable on the cited properties. Several formulations reached fluidity higher than 250%, with compression strength around 100 kg/cm 2 and a low volumetric weigh. Obtained volumetric weights are 20% less than commercial self levelling mortars weight. Finally some relations are presented such: as relation water/cement with fluidity, and micro bubble content versus mortars volumetric weight, and finally compression strength versus the volumetric weight of mortars

  3. Evaluation of Grade 120 Granulated Ground blast Furnace Slag.

    1999-06-01

    This study evaluates Grade 120 Granulated Ground Blast Furnace Slag (GGBFS) and its effect on the properties of hydraulic cement concretes used in structural and pavement construction. Several mix designs, structural and pavement, were used for this ...

  4. Quantitative study on the effect of high-temperature curing at an early age on strength development of concrete. Experiment with mortar using moderate-heat portland cement

    Sugiyama, Hisashi; Chino, Shigeo

    1999-01-01

    The effect of high-temperature curing at an early age on the strength development of concrete using moderate-heat portland cement was quantitatively studied. High-temperature curing conditions were set so as to give systematic variations in the temperature-time factors. As a result, the integrated value of curing temperature during the period having a significant effect on the strength development was proposed as a parameter that expressed the degree of high-temperature curing. The effect of high-temperature curing on the strength development of concrete using moderate-heat portland cement could be exactly predicted with the integrated value of curing temperature during the period from 0 to 3 days. (author)

  5. Properties of backfilling material for solidifying miscellaneous waste using recycled cement from waste concrete

    Matsuda, Atsuo; Yamamoto, Kazuo; Konishi, Masao; Iwamoto, Yoshiaki; Yoshikane, Toru; Koie, Toshio; Nakashima, Yoshio.

    1997-01-01

    A large reduction of total radioactive waste is expected, if recycled cement from the waste concrete of decommissioned nuclear power plants would be able to be used the material for backfilling mortar among the miscellaneous waste. In this paper, we discuss the hydration, strength and consistency of recycled cement compared with normal portland cement. The strength of recycled cement mortar is lower than that of normal portland cement mortar on the same water to cement ratio. It is possible to obtain the required strength to reduce the water to cement ratio by using of high range water-reducing AE agent. According to reducing of water to cement ratio, the P-type funnel time of mortar increase with the increase of its viscosity. However, in new method of self-compactability for backfilling mortar, it became evident that there was no difference between the recycled cement and normal portland cement on the self-compactability. (author)

  6. Mortar and concrete based on calcium sulphate binders

    Bakker, J.J.F.; Brouwers, H.J.H.; Fischer, H.B

    2006-01-01

    In this study both hemi-hydrate and anhydrite are tested as calcium sulphate binders for structural mortar and concrete. The advantage of using calcium sulphates instead of cement as a binder is the fact that the production of calcium sulphate is more environmental friendly than that of cement. For

  7. Environmental characteristics and utilization potential of metallurgical slag: Chapter 19

    Piatak, Nadine; De Vivo, Benedetto; Belkin, Harvey E.; Lima, Annamaria

    2018-01-01

    Slag, an abundant byproduct from the pyrometallurgical processing of ores, can be an environmental liability or a valuable resource. The most common environmental impact of slag is from the leaching of potentially toxic elements, acidity, or alkalinity that may impact nearby soils and surface water and groundwater. Factors that influence its environmental behavior include physical characteristics, such as grain size and porosity, chemical composition with some slag being enriched in certain elements, the mineralogy and partitioning of elements in more or less reactive phases, water-slag interactions, and site conditions. Many of these same factors also influence its resource potential. For example, crystalline ferrous slag is most commonly used as construction aggregate, whereas glassy (i.e., granulated) slag is used in cement. Also, the calcium minerals found in ferrous slag result in useful applications in water treatment. In contrast, the high trace-element content of some base-metal slags makes the slags economically attractive for extraction of residual elements. An evaluation tool is used to help categorize a particular slag as an environmental hazard or valuable byproduct. Results for one type of slag, legacy steelmaking slag from the Chicago area in the USA, suggest the material has potential to be used for treating phosphate-rich or acidic waters; however, the pH and trace-element content of resulting solutions may warrant further examination.

  8. Performance of alkaline activated slag at high temperatures

    Mejía de Gutiérrez, R.

    2004-12-01

    Full Text Available This paper presents an investigation into the performance of alkali-activated slag (AAS mortar exposed to elevated temperatures. Sodium silicate, sodium hydroxide and a mix (waterglass with a modulus (SiO2/Na20 of 1.5 were used as activators. The specimens were heated in an electric furnace up to 1000 ºC in steps of 200 ºC for a constant period of 2 hours. The weight loss, residual compressive strength, resistance to chloride ion penetration, porosity and capillary sorption were evaluated and the results were compared with those of ordinary and blended Portland cement mortar

    En el presente traba jo se estudió el comportamiento frente a ¡a temperatura de morteros producidos a partir de escorias siderúrgicas activadas alcalinamente (EAA, utilizando diferentes activantes tales como silicato sódico, hidróxido de sodio y sus correspondientes mezclas. Cada espécimen se expuso por dos horas a temperaturas hasta de 1.000 ºC, en intervalos de 200 °C y en cada caso se determinaron los cambios de color peso, resistencia mecánica y durabilidad. Esta última propiedad se evaluó determinando las modificaciones de porosidad y permeabilidad a cloruros. Los resultados se comparan con los obtenidos en morteros de cemento Portland con y sin adición, específicamente con aquéllos que incorporan humo de sílice.

  9. Immobilization of IFR salt wastes in mortar

    Fischer, D.F.; Johnson, T.R.

    1988-01-01

    Portland cement-base mortars are being considered for immobilizing chloride salt wastes produced by the fuel cycles of Integral Fast Reactors (IFR). The IFR is a sodium-cooled fast reactor with metal alloy fuels. It has a close-coupled fuel cycle in which fission products are separated from the actinides in an electrochemical cell operating at 500/degree/C. This cell has a liquid cadmium anode in which the fuels are dissolved and a liquid salt electrolyte. The salt will be a mixture of either lithium, potassium, and sodium chlorides or lithium, calcium, barium, and sodium chlorides. One method being considered for immobilizing the treated nontransuranic salt waste is to disperse the salt in a portland cement-base mortar that will be sealed in corrosion-resistant containers. For this application, the grout must be sufficiently fluid that it can be pumped into canister-molds where it will solidify into a strong, leach-resistant material. The set times must be longer than a few hours to allow sufficient time for processing, and the mortar must reach a reasonable compressive strength (/approximately/7 MPa) within three days to permit handling. Because fission product heating will be high, about 0.6 W/kg for a mortar containing 10% waste salt, the effects of elevated temperatures during curing and storage on mortar properties must be considered

  10. Ultrafine portland cement performance

    C. Argiz

    2018-04-01

    Full Text Available By mixing several binder materials and additions with different degrees of fineness, the packing density of the final product may be improved. In this work, ultrafine cement and silica fume mixes were studied to optimize the properties of cement-based materials. This research was performed in mortars made of two types of cement (ultrafine Portland cement and common Portland cement and two types of silica fume with different particle-size distributions. Two Portland cement replacement ratios of 4% and 10% of silica fume were selected and added by means of a mechanical blending method. The results revealed that the effect of the finer silica fume mixed with the coarse cement enhances the mechanical properties and pore structure refinement at a later age. This improvement is somewhat lower in the case of ultrafine cement with silica fume.

  11. Mineral resource of the month: hydraulic cement

    van Oss, Hendrik G.

    2012-01-01

    Hydraulic cements are the binders in concrete and most mortars and stuccos. Concrete, particularly the reinforced variety, is the most versatile of all construction materials, and most of the hydraulic cement produced worldwide is portland cement or similar cements that have portland cement as a basis, such as blended cements and masonry cements. Cement typically makes up less than 15 percent of the concrete mix; most of the rest is aggregates. Not counting the weight of reinforcing media, 1 ton of cement will typically yield about 8 tons of concrete.

  12. Recycled sand in lime-based mortars.

    Stefanidou, M; Anastasiou, E; Georgiadis Filikas, K

    2014-12-01

    The increasing awareness of the society about safe guarding heritage buildings and at the same time protecting the environment promotes strategies of combining principles of restoration with environmentally friendly materials and techniques. Along these lines, an experimental program was carried out in order to investigate the possibility of producing repair, lime-based mortars used in historic buildings incorporating secondary materials. The alternative material tested was recycled fine aggregates originating from mixed construction and demolition waste. Extensive tests on the raw materials have been performed and mortar mixtures were produced using different binding systems with natural, standard and recycled sand in order to compare their mechanical, physical and microstructure properties. The study reveals the improved behavior of lime mortars, even at early ages, due to the reaction of lime with the Al and Si constituents of the fine recycled sand. The role of the recycled sand was more beneficial in lime mortars rather than the lime-pozzolan or lime-pozzolan-cement mortars as a decrease in their performance was recorded in the latter cases due to the mortars' structure. Copyright © 2014 Elsevier Ltd. All rights reserved.

  13. EPR as a tool for studying slags and slag-like systems

    Slezak, A.; Lech, J. [Institute of Physics, Technical University of Czestochowa, Czestochowa (Poland)

    1997-12-31

    Results of possible applications of the EPR method for studying of steelwork slags properties and sintering processes involving some slag components are presented. Comparative experimental studies have been carried out at X-band both industrial slags and synthetic slag-like systems obtained by sintering mixtures of pure reagents of Ca-Al{sub 2}O{sub 3}-Fe{sub 2}O{sub 3} phase diagram. Tests of evolution of EPR spectra during sintering process have also been done, including sintering row mixtures currently used in cement industry. EPR spectra of Mn{sup 2+} ions, which have been observed quite resolved in nearly all studied samples, have been established very useful for studying kinetics of sintering process in systems involving the slags and components of the CaO-Al{sub 2}O{sub 3}-SiO{sub 2} diagram. (author). 20 refs, 5 figs, 1 tab.

  14. Mortar alteration: experimental study and ancient analogues

    Rassineux, Francois

    1987-01-01

    As the durability of cemented matrices is a matter of great importance in numerous domains, notably for the long term reliability of surface storages of radioactive wastes, the objective of this research thesis is to define mechanisms of evolution of cemented matrices when in contact with diluted aqueous solutions. The author notably studied the influence of the lixiviation mode on the evolution of two mortars having different compositions (pH, CO 2 pressure, system containment, and cement mineralogical nature appear to be the main governing parameters), the alteration (dissolution is the prevailing process in the interaction between cemented matrices and a diluted solution such as rain water), and ancient binders (archaeological binders containing mineral phases such as hydrated calcium silicates or hydro-grossulars). The obtained results lead to the definition of alteration mechanisms in modern cements, and highlight factors governing the durability of these materials when submitted to meteoric alteration [fr

  15. Characterization of an ecological binder for mortars obtained from recycling of ladle furnace slag; Caracterizacao de aglomerante ecologico para argamassas obtido a partir da reciclagem de escoria de forno panela

    Marinho, A.B.; Santos, C.M.; Fontes, W.C.; Matias, A.C.P.; Brigolini, G.J.; Peixoto, R.A.F. [Universidade Federal de Ouro Preto (UFOP), MG (Brazil). Departamento de Engenhaira Civil; Carvalho, J.F., E-mail: josemaria.carvalho@ufv.br [Universidade Federal de Vicosa (UFV), MG (Brazil). Departamento de Engenharia Civil

    2016-07-01

    A sustainable binder obtained from recycling of a ladle furnace slag from Piracicaba, Sao Paulo, was produced in Laboratory of Construction Materials of Federal University of Ouro Preto (UFOP). A characterization work was performed and the results are presented. The physical, chemical and mineralogical properties was obtained using, among others, the following techniques: X-ray fluorescence (XRF), X-ray diffraction (XRD) with Rietveld refining method, optical microscopy and Scanning electronic microscopy (SEM) with energy dispersive spectroscopy (EDS). The chemical analysis showed predominance of CaO and SiO{sub 3}; the mineralogical analysis pointed the predominant presence of calcium-olivine, merwinite and pyroxene and; the images showed predominance of angulous and elongated grains. According to results, the material was classified as a hydraulic binder, with characteristics comparable to hydraulic limes. (author)

  16. A novel comprehensive utilization of vanadium slag: As gamma ray shielding material

    Dong, Mengge [School of Metallurgy, Northeastern University, Shenyang 110004 (China); Liaoning Key Laboratory of Metallurgical Resources Recycling Science, Shenyang 110004 (China); Xue, Xiangxin, E-mail: xuexx@mail.neu.edu.cn [School of Metallurgy, Northeastern University, Shenyang 110004 (China); Liaoning Key Laboratory of Metallurgical Resources Recycling Science, Shenyang 110004 (China); Yang, He; Liu, Dong [School of Metallurgy, Northeastern University, Shenyang 110004 (China); Liaoning Key Laboratory of Metallurgical Resources Recycling Science, Shenyang 110004 (China); Wang, Chao [Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China); Li, Zhefu [Institute of Applied Physics, Chinese Academy of Sciences, Shanghai 201800 (China)

    2016-11-15

    Highlights: • A novel comprehensive utilization method for vanadium slag is proposed. • Shielding properties of vanadium slag are better than ordinary concrete. • HVL of vanadium slag is between Lead and concrete to shield {sup 60}Co gamma ray. • HVL of composite is higher than concrete when adding amount of vanadium slag is 900. • Composite can be used as injecting mortar for cracks developed in concrete shields. - Abstract: New exploration of vanadium slag as gamma ray shielding material was proposed, the shielding properties of vanadium slag was higher than concrete when the energy of photons was in 0.0001 MeV–100000 MeV. Vanadium slag/epoxy resin composites were prepared, shielding and material properties of materials were tested by {sup 60}Co gamma ray, simultaneous DSC-TGA, electronic universal testing machine and scanning electron microscopy, respectively. The results showed that the shielding properties of composite would be better with the increase of vanadium slag addition amount. The HVL (half value layer thickness) of vanadium slag was between Lead and concrete while composite was higher than concrete when the addition amount of vanadium slag was 900 used as material to shield {sup 60}Co gamma ray, also the resistance temperature of composite was about 215 °C and the bending strength was over 10 MPa. The composites could be used as injecting mortar for cracks developed in biological concrete shields, coating for the floor of the nuclear facilities, and shielding materials by itself.

  17. Evaluation of structural behaviour and corrosion resistant of austenitic AISI 304 and duplex AISI 2304 stainless steel reinforcements embedded in ordinary Portland cement mortars; Evaluacion del comportamiento estructural y de resistencia a la corrosion de armaduras de acero inoxidable austenitico AISI 304 y duplex AISI 2304 embebidas en morteros de cemento Portland

    Medina, E.; Cobo, A.; Bastidas, D. M.

    2012-07-01

    The mechanical and structural behaviour of two stainless steels reinforcements, with grades austenitic EN 1.4301 (AISI 304) and duplex EN 1.4362 (AISI 2304) have been studied, and compared with the conventional carbon steel B500SD rebar. The study was conducted at three levels: at rebar level, at section level and at structural element level. The different mechanical properties of stainless steel directly influence the behaviour at section level and structural element level. The study of the corrosion behaviour of the two stainless steels has been performed by electrochemical measurements, monitoring the corrosion potential and the lineal polarization resistance (LPR), of reinforcements embedded in ordinary Portland cement (OPC) mortar specimens contaminated with different amount of chloride over one year time exposure. Both stainless steels specimens embedded in OPC mortar remain in the passive state for all the chloride concentration range studied after one year exposure. (Author) 26 refs.

  18. Decalcification resistance of alkali-activated slag

    Komljenovic, Miroslav M., E-mail: miroslav.komljenovic@imsi.rs [Institute for Multidisciplinary Research, University of Belgrade, Kneza Viseslava 1, 11030 Belgrade (Serbia); Bascarevic, Zvezdana, E-mail: zvezdana@imsi.bg.ac.rs [Institute for Multidisciplinary Research, University of Belgrade, Kneza Viseslava 1, 11030 Belgrade (Serbia); Marjanovic, Natasa, E-mail: natasa@imsi.bg.ac.rs [Institute for Multidisciplinary Research, University of Belgrade, Kneza Viseslava 1, 11030 Belgrade (Serbia); Nikolic, Violeta, E-mail: violeta@imsi.bg.ac.rs [Institute for Multidisciplinary Research, University of Belgrade, Kneza Viseslava 1, 11030 Belgrade (Serbia)

    2012-09-30

    Highlights: Black-Right-Pointing-Pointer The effects of decalcification on properties of alkali-activated slag were studied. Black-Right-Pointing-Pointer Decalcification was performed by concentrated NH{sub 4}NO{sub 3} solution (accelerated test). Black-Right-Pointing-Pointer Portland-slag cement (CEM II/A-S 42.5 N) was used as a benchmark material. Black-Right-Pointing-Pointer Decalcification led to strength decrease and noticeable structural changes. Black-Right-Pointing-Pointer Alkali-activated slag showed significantly higher resistance to decalcification. - Abstract: This paper analyses the effects of decalcification in concentrated 6 M NH{sub 4}NO{sub 3} solution on mechanical and microstructural properties of alkali-activated slag (AAS). Portland-slag cement (CEM II/A-S 42.5 N) was used as a benchmark material. Decalcification process led to a decrease in strength, both in AAS and in CEM II, and this effect was more pronounced in CEM II. The decrease in strength was explicitly related to the decrease in Ca/Si atomic ratio of C-S-H gel. A very low ratio of Ca/Si {approx}0.3 in AAS was the consequence of coexistence of C-S-H(I) gel and silica gel. During decalcification of AAS almost complete leaching of sodium and tetrahedral aluminum from C-S-H(I) gel also took place. AAS showed significantly higher resistance to decalcification in relation to the benchmark CEM II due to the absence of portlandite, high level of polymerization of silicate chains, low level of aluminum for silicon substitution in the structure of C-S-H(I), and the formation of protective layer of polymerized silica gel during decalcification process. In stabilization/solidification processes alkali-activated slag represents a more promising solution than Portland-slag cement due to significantly higher resistance to decalcification.

  19. Mechanical strengths of modified PET mortar composites in aggressive MgSO4 medium: ACI & B.S predictions

    Kazi Tani N; Benosman A.S.; Senhadji Y.; Taïbi H.; Mouli M.

    2018-01-01

    Composites mortars based on plastic aggregates are often considered as an innovative materials of the future because of their potential and the advantages they present. In this paper, a comparative study was carried out on the effect of magnesium sulfate MgSO4 (5%) attack on the durability of composite mortars modified by recycled polyethylene terephthalate (PET). Laboratory tests were accomplished on limestone sand and cement mortars where the blended Portland cement was partially replaced b...

  20. Neutron radiography of heated high-performance mortar

    Weber B.

    2013-09-01

    Full Text Available Neutron radiography was applied to investigate the water distribution in mortar samples heated from one side to 600 °C. In mortar, aggregates and anhydrous cement are almost transparent to neutrons, while hydration products and water-filled capillary pores bear the largest attenuation. The evolution of the moisture profile shows a sharp dehydration front and accumulation of water due to condensation of water vapor behind this front.

  1. Low Carbon Footprint mortar from Pozzolanic Waste Material

    Mehmannavaz, Taha; Mehman navaz, Hossein Ali; Moayed Zefreh, Fereshteh; Aboata, Zahra

    2017-04-01

    Nowadays, Portland cement clinker leads to emission of CO2 into the atmosphere and therefore causes greenhouse effect. Incorporating of Palm Oil Fuel Ash (POFA) and Pulverized Fuel Ash (PFA) as partial cement replacement materials into mix of low carbon mortar decreases the amount of cement use and reduces high dependence on cements compared to ordinary mortar. The result of this research supported use of the new concept in preparing low carbon mortar for industrial constructions. Strength of low carbon mortar with POFA and PFA replacement in cement was affected and changed by replacing percent finesse, physical and chemical properties and pozzolanic activity of these wastes. Waste material replacement instead of Ordinary Portland Cement (OPC) was used in this study. This in turn was useful for promoting better quality of construction and innovative systems in construction industry, especially in Malaysia. This study was surely a step forward to achieving quality products which were affordable, durable and environmentally friendly. Disposing ash contributes to shortage of landfill space in Malaysia. Besides, hazard of ash might be another serious issue for human health. The ash disposal area also might create a new problem, which is the area's sedimentation and erosion.

  2. Ceramic microspheres for cementing applications

    2011-01-01

    A method and apparatus for manufacturing ceramic microspheres from industrial slag. The microspheres have a particle size of about 38 microns to about 150 microns. The microspheres are used to create a cement slurry having a density of at least about 11 lbs/g. The resultant cement slurry may then be

  3. Ceramic microspheres for cementing applications

    2010-01-01

    A method and apparatus for manufacturing ceramic microspheres from industrial slag. The microspheres have a particle size of about 38 microns to about 150 microns. The microspheres are used to create a cement slurry having a density of at least about 11 lbs/g. The resultant cement slurry may then be

  4. Ceramic microspheres for cementing applications

    2012-01-01

    A method and apparatus for manufacturing ceramic microspheres from industrial slag. The microspheres have a particle size of about 38 microns to about 150 microns. The microspheres are used to create a cement slurry having a density of at least about 11 lbs/g. The resultant cement slurry may then be

  5. Comparative investigation of mortars from Roman Colosseum and cistern

    Silva, D.A. [Department of Civil and Environmental Engineering, 725 Davis Hall 94720-1710, University of California at Berkeley, Berkeley, CA (United States)]. E-mail: denise@ecv.ufsc.br; Wenk, H.R. [Department of Earth and Planetary Science, 497 McCone 94720-4767, University of California at Berkeley, Berkeley, CA (United States); Monteiro, P.J.M. [Department of Civil and Environmental Engineering, 725 Davis Hall 94720-1710, University of California at Berkeley, Berkeley, CA (United States)

    2005-11-01

    Mortar from the Roman Colosseum and a Roman cistern from Albano Laziale were characterized with optical microscopy, scanning electron microscopy (SEM), X-ray diffraction (XRD), Fourier-transform infrared spectroscopy (FT-IR), and thermal analysis (differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA)). The different techniques provided consistent results that the mortar of the Colosseum is mainly calcareous lime, while the mortar of the cistern is pozzolanic siliceous material. The study highlights the capabilities of the different methods for the analysis of cement. For routine analysis XRD is adequate but for characterization of poorly crystalline phases FT-IR and TGA have definite advantages.

  6. Comparative investigation of mortars from Roman Colosseum and cistern

    Silva, D.A.; Wenk, H.R.; Monteiro, P.J.M.

    2005-01-01

    Mortar from the Roman Colosseum and a Roman cistern from Albano Laziale were characterized with optical microscopy, scanning electron microscopy (SEM), X-ray diffraction (XRD), Fourier-transform infrared spectroscopy (FT-IR), and thermal analysis (differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA)). The different techniques provided consistent results that the mortar of the Colosseum is mainly calcareous lime, while the mortar of the cistern is pozzolanic siliceous material. The study highlights the capabilities of the different methods for the analysis of cement. For routine analysis XRD is adequate but for characterization of poorly crystalline phases FT-IR and TGA have definite advantages

  7. Evaluation of pulp and mortar to pack bitumen radioactive waste

    Gregorio, Marina da S.; Vieira, Vanessa M.; Tello, Cledola C.O.

    2013-01-01

    According to international experience, for the deposition of cement in surface repository, is necessary the use of cement mortar pastes to immobilize the product. Determining the most efficient folder or for the packed mortar, as well as its ideal formulation, is the goal of this study. To do various experiments with samples of cement paste and mortar, with presence of fluxing and / or clay were performed. Viscosity, density, setting time and compressive strength were evaluated. This study will be presented only the results found in testing of compressive strength to be an essential parameter in the transport, storage and disposal of the product. From the results found will be selected the best formulations for use in packed bitumen tailings from the National Radioactive Waste Repository

  8. Reuse of ash coal in the formulation of mortars

    Siqueira, J.S.; Souza, C.A.G.; Souza, J.A.S.

    2012-01-01

    This paper aims to study the ash incorporation from the combustion of coal in fluidized bed boilers, in production of mortar, replacing part of cement. Specimens were prepared using Portland cement to the specifications CPII-E-32 of normal characteristics and classification of sand below 100 mesh. Blends in the 4:1 ratio, that is, 4 parts of aggregate to 1 part of cement, with insertion of ashes in the proportions 0, 10, 20, 30, 40 and 50%. The mortar was developed in mixing and casting was made in a mold of 5 cm x 10 cm. The behavior of compressive strength was evaluated after 28 days; the strength decreases with increasing percentage of ash. Additional analysis was carried out by X-ray diffraction, and it was found that the substitution of this waste can be successfully used in mortars with blends of up to 30%. (author)

  9. Characterization of Incorporation the Glass Waste in Adhesive Mortar

    Santos, D. P.; Azevedo, A. R. G.; Hespanhol, R. L.; Alexandre, J.

    Ehe search for reuse generated waste in urban centers, intending to preserve natural resources, has remained fairly constant, both in context of preventing exploitation of resources as the emplacement of waste on the environment. Glass waste glass created a serious environmental problem, mainly because of inconsistency of its flows. Ehe use of this product as a mineral additive, finely ground, cement replacement and aggregate is a promising direction for recycling. This work aims to study the influence of glass waste from cutting process in adhesive mortar, replacing part of cement. Ehe glass powder is used replacing Portland cement at 10, 15 and 20% by mass. Ehe produced mortars will be evaluated its performance in fresh and hardened states through tests performed in laboratory. Ehe selected feature is indicated by producers of additive and researchers to present good results when used as adhesive mortar.

  10. Reprocessing of metallurgical slag into materials for the building industry

    Pioro, L.S.; Pioro, I.L.

    2004-01-01

    Several methods of reprocessing metallurgical (blast furnace) slag into materials for the building industry, based on melting aggregates with submerged combustion, were developed and tested. The first method involves melting hot slag with some additives directly in a slag ladle with a submerged gas-air burner, with the objective of producing stabilized slag or glass-ceramic. The second method involves direct draining of melted slag from a ladle into the slag receiver, with subsequent control of the slag draining into the converter where special charging materials are added to the melt, with the objective of producing glass-ceramic. A third method involves melting cold slag with some additives inside a melting converter with submerged gas-air burners, with the objective of producing glass-ceramic fillers for use in road construction. Specific to the melting process is the use of a gas-air mixture with direct combustion inside the melt. This feature provides melt bubbling to help achieve maximum heat transfer from combustion products to the melt, improve mixing (and therefore homogeneity of the melt), and increases the rate of chemical reactions. The experimental data for different aspects of the proposed methods are presented. The reprocessed blast-furnace slag in the form of granules can be used as fillers for concretes, asphalts, and as additives in the production of cement, bricks and other building materials. As well, reprocessed blast-furnace slag can be poured into forms for the production of glass-ceramic tiles

  11. Alkali silica reaction (ASR) in cement free alkali activated sustainable concrete.

    2016-12-19

    This report summarizes the findings of an experimental evaluation into alkali silica : reaction (ASR) in cement free alkali-activated slag and fly ash binder concrete. The : susceptibility of alkali-activated fly ash and slag concrete binders to dele...

  12. Preparation of fly ash-granulated blast furnace slag-carbide slag binder and application in total tailings paste backfill

    Li, Chao; Hao, Ya-fei; Zhao, Feng-qing

    2018-03-01

    Based on activation and synergistic effect among various materials, a low-cost mine backfill cementing material, FGC binder, was prepared by using fly ash, granulated blast-furnace slag (GBFS), carbide slag and composite activator. The proper proportioning of FGC binder is obtained by response surface experiment optimization method: fly ash 62 %, GBFS 20 %, carbide slag 8 % and compound activators 10 %. Adjusting the material ratio obtains different cementing material which could satisfy requirements of different mined-out areas. With the mass ratio of cementing material and tailings 1:4∼1:8, the concentration of total solid 70 %, the compressive strength values of total tailings filling body at 28 d reaches 1.64∼4.14 MPa, and the backfilling cost is 20 % lower than using OPC cement.

  13. Use of CaO as an activator for producing a price-competitive non-cement structural binder using ground granulated blast furnace slag

    Kim, Min Sik; Jun, Yubin; Lee, Changha, E-mail: clee@unist.ac.kr; Oh, Jae Eun, E-mail: ohjaeeun@unist.ac.kr

    2013-12-15

    The use of calcium oxide (CaO) demonstrates a superior potential for the activation of ground granulated blast furnace slag (GGBFS), and it produces a higher mechanical strength than calcium hydroxide [Ca(OH){sub 2}]. The mechanical strength differences between CaO- and Ca(OH){sub 2}-activated GGBFS binders are explored using isothermal calorimetry, powder X-ray diffraction, thermogravimetric and differential thermal analysis (TGA and DTA) as well as compressive strength testing. Calcium silicate hydrate (C–S–H), Ca(OH){sub 2} and a hydrotalcite-like phase are found as reaction products in all samples. The TGA and DTA results indicate that the use of CaO produces more C–S–H, although this is not likely to be the primary cause of higher strength development in the CaO-activated GGBFS. Rather, other factors such as porosity may govern the strength at a higher order of magnitude. Significant reduction of Ca(OH){sub 2} occurs only with the use of Ca(OH){sub 2}, followed by the formation of carbonate (CaCO{sub 3}), indicating carbonation. -- Highlights: •CaO showed a better potential for the activation of GGBFS than Ca(OH){sub 2}. •Strength test, XRD, TGA/DTA and isothermal calorimetry are used. •C-S-H, Ca(OH){sub 2}, and a hydrotalcite-like phase are found in all samples. •The use of Ca(OH){sub 2} causes some degree of carbonation.

  14. Study on basalt fiber parameters affecting fiber-reinforced mortar

    Orlov, A. A.; Chernykh, T. N.; Sashina, A. V.; Bogusevich, D. V.

    2015-01-01

    This article considers the effect of different dosages and diameters of basalt fibers on tensile strength increase during bending of fiberboard-reinforced mortar samples. The optimal dosages of fiber, providing maximum strength in bending are revealed. The durability of basalt fiber in an environment of cement, by means of microscopic analysis of samples of fibers and fiberboard-reinforced mortar long-term tests is examined. The article also compares the behavior of basalt fiber in the cement stone environment to a glass one and reveals that the basalt fiber is not subject to destruction.

  15. Influência da incorporação de resíduo de escória de fluxo de soldagem nas propriedades tecnológicas de argamassa de múltiplo uso e cerâmica vermelha para construção civil Influence of the incorporation of waste of slag of welding flux on the technological properties of multiple use mortar and red ceramic for civil construction

    C. E Viana

    2010-03-01

    general, this waste has been disposal in private waste deposits. In recent years, the ceramic area has attracted great attention for recycling of industrial wastes. In this work a study was done aiming evaluate the influence of the welding flux slag waste on the technological properties of multiple use mortar and red ceramics for use in civil construction. The waste sample was characterized regarding to chemical composition, X-ray diffraction, particle size analysis, and real density. The mortar was incorporated with welding flux slag waste in total substitution of natural sand (traditional small aggregate. The prepared mortars were characterized regarding to consistency, fresh state density, incorporated air content, and compressive strength. Microstructural analysis of the mortars was done via SEM. In addition, a series of clay/waste mixtures also was prepared with up to 10 wt.% of welding flux slag waste. The ceramic pieces were prepared by uniaxial pressing and fired between 850 ºC and 950 ºC. The following technological properties after firing were determined: linear shrinkage, water absorption, apparent porosity, apparent specific mass, and flexural strength. The results show that the welding flux slag waste could replace the natural sand as small aggregate in multiple use mortar. In addition, the welding flux slag waste also could be incorporated into red ceramics (bricks and ceramic blocks as partial replacement of natural red clay.

  16. Stiffness plasticity degradation of masonry mortar under compression: preliminary results : Perda de rigidez da argamassa de assentamento da alvenaria comprimida: resultados preliminares

    Mohamad, G.; Fonseca, F.S.; Vermeltfoort, A.T.; Lubeck, A.

    2018-01-01

    The main goal of this research is to determine the mechanical properties of bedding mortar by assessing the mortar damage onset, the stiff ness plasticity degradation and the apparent Poisson´s ratio under compression. Two mortar types, 1:0.5:4 and 1:1:6 (cement:lime:sand ratio), were used and

  17. The effect of fly ash on the quality of mortars

    Hovy, M F [Blue Circle Cement (Pty) Ltd., Industria West (South Africa)

    1994-12-31

    A comparative study of the commercially available blends of the fly cement was made. The focus of the research was to determine the suitability of fly ash blends in mortars. A comparative evaluation was made to establish the differences between laboratory analysis and on site practice. These comparisons were made using 4 different building sands. The laboratory evaluations were confined to specified test methods to determine the suitability of the mortar. However, the in-situ tests required an innovative approach such as: conducting tests on mortar joints to determine the in-situ compressive strengths. (A new technique was developed, which involves shooting nails into the mortar joint, determining the penetration depth and its pull out strength. This is then calibrated against cube strengths); and conducting tests using the SABS approach to determine the resistance to water penetration through a brick wall. The trends in the laboratory evaluations were as expected in terms of improved water demands, water retention and reduced compressive strengths. The in-situ mortar compressive strengths were marginally lower when using fly ash blends compared to ordinary portland cement. The use of fly ash blends improved the resistance of water penetration through a brick wall. In-situ tests are probably the only meaningful way to determine the effectiveness of a mortar in fulfilling its functions in a wall as laid down by SABS 0164:1990. With this in mind, the same quality or an improved quality mortar will be obtained using fly ash blended cements rather than ordinary portland cement. 10 refs., 13 figs., 5 tabs.

  18. Analysis of Chemical Composition of Portland Cement in Ghana: A Key to Understand the Behavior of Cement

    Bediako, Mark; Amankwah, Eric Opoku

    2015-01-01

    The performance of Portland cement in concrete or mortar formation is very well influenced by chemical compositions among other factors. Many engineers usually have little information on the chemical compositions of cement in making decisions for the choice of commercially available Portland cement in Ghana. This work analyzed five different brands of Portland cement in Ghana, namely, Ghacem ordinary Portland cement (OPC) and Portland limestone cement (PLC), CSIR-BRRI Pozzomix, Dangote OPC, a...

  19. Durability of Mortar Made with Fine Glass Powdered Particles

    Rosemary Bom Conselho Sales

    2017-01-01

    Full Text Available Different studies investigate the use of waste glass in Portland cement compounds, either as aggregates or as supplementary cementitious materials. Nevertheless, it seems that there is no consensus about the influence of particle color and size on the behavior of the compounds. This study addresses the influence of cement replacement by 10 and 20% of the colorless and amber soda-lime glass particles sized around 9.5 μm on the performance of Portland cement mortars. Results revealed that the partial replacement of cement could contribute to the production of durable mortars in relation to the inhibition of the alkali-aggregate reaction. This effect was more marked with 20% replacement using amber glass. Samples containing glass microparticles were more resistant to corrosion, in particular those made of colorless glass. The use of colorless and amber glass microparticles promoted a reduction in wear resistance.

  20. Reuse of ground waste glass as aggregate for mortars.

    Corinaldesi, V; Gnappi, G; Moriconi, G; Montenero, A

    2005-01-01

    This work was aimed at studying the possibility of reusing waste glass from crushed containers and building demolition as aggregate for preparing mortars and concrete. At present, this kind of reuse is still not common due to the risk of alkali-silica reaction between the alkalis of cement and silica of the waste glass. This expansive reaction can cause great problems of cracking and, consequently, it can be extremely deleterious for the durability of mortar and concrete. However, data reported in the literature show that if the waste glass is finely ground, under 75mum, this effect does not occur and mortar durability is guaranteed. Therefore, in this work the possible reactivity of waste glass with the cement paste in mortars was verified, by varying the particle size of the finely ground waste glass. No reaction has been detected with particle size up to 100mum thus indicating the feasibility of the waste glass reuse as fine aggregate in mortars and concrete. In addition, waste glass seems to positively contribute to the mortar micro-structural properties resulting in an evident improvement of its mechanical performance.

  1. Topics in cement and concrete research

    Brouwers, Jos; Russel, M.I.; Basheer, P.A.M.

    2007-01-01

    The present paper addresses several topics in regard to the sustainable design and use of concrete. First, major features concerning the sustainable aspects of the material concrete are summarised. Then the major constituent, from an environmental point of view, cement is discussed in detail, particularly the hydration and application of slag cement. The intelligent combining of mineral oxides, which are found in clinker, slag, fly ashes etc., is designated as mineral oxide engineering. It re...

  2. Effect of blast furnace slag on self-healing of microcracks in cementitious materials

    Huang, Haoliang; Ye, Guang; Damidot, Denis

    2014-01-01

    The physico-chemical process of self-healing in blast furnace slag cement paste was investigated in this paper. With a high slag content i.e., 66% in cement paste and saturated Ca(OH) 2 solution as activator, it was found that the reaction products formed in cracks are composed of C-S-H, ettringite, hydrogarnet and OH–hydrotalcite. The fraction of C-S-H in the reaction products is much larger than the other minerals. Large amount of ettringite formed in cracks indicates the leaching of SO 4 2− ions from the bulk paste and consequently the recrystallization. Self-healing proceeds fast within 50 h and then slows down. According to thermodynamic modeling, when the newly formed reaction products are carbonated, the filling fraction of crack increases first and then decreases. Low soluble minerals such as silica gel, gibbsite and calcite are formed. Compared to Portland cement paste, the potential of self-healing in slag cement paste is higher when the percentage of slag is high. - Highlights: • Self-healing reaction products in slag cement paste were characterized. • Self-healing reaction products formed in time were quantified with image analysis. • Self-healing in slag cement paste was simulated with a reactive transport model. • Effect of carbonation on self-healing was investigated by thermodynamic modeling. • Effect of slag on self-healing was discussed based on experiments and simulation

  3. Compressive and flexural strength of high strength phase change mortar

    Qiao, Qingyao; Fang, Changle

    2018-04-01

    High-strength cement produces a lot of hydration heat when hydrated, it will usually lead to thermal cracks. Phase change materials (PCM) are very potential thermal storage materials. Utilize PCM can help reduce the hydration heat. Research shows that apply suitable amount of PCM has a significant effect on improving the compressive strength of cement mortar, and can also improve the flexural strength to some extent.

  4. Studies on physico-chemical and mechanical properties of the irradiated latex modified mortar

    Yassene, A.A.M.A.

    2009-01-01

    This thesis contains three chapter; chapter(I): Introduction and literature review on:- Introduction to polymer. - Mechanism of polymer-cement co-matrix formation.-Sulphate attack. - Solidification /stabilization of heavy metal in cement mortar. chapter(II): Materials and experimental techniques that include: 1- Preparation of latex polymer films from different polymer latices of styrene butadine rubber latex (SBR), poly (styrene-acrylic ester) latex (SAE) and vinylacetate /versatic -ester copolymer latex (C2A). The effect of γ-irradiation dose on the physico - chemical and mechanical properties of different latex polymer films was studied.2- Preparation of latex polymer-modified cement mortar with different ratios of cement: latex polymer and different curing method.3- Solidification /stabilization (S/S) of electroplating heavy metal precipitate in latex polymer- modified mortar with different cement /electroplating heavy metal sludge ratio. chapter(III) results and discussion

  5. Predicting the drying shrinkage behavior of high strength portland cement mortar under the combined influence of fine aggregate and steel micro fiber; Predicción del comportamiento de retracción por secado de morteros de cemento Pórtland de alta resistencia bajo la influencia combinada de árido fino y micro fibra de acero.

    Li, Zhengqi

    2017-07-01

    The workability, 28-day compressive strength and free drying shrinkage of a very high strength (121-142 MPa) steel micro fiber reinforced portland cement mortar were studied under a combined influence of fine aggregate content and fiber content. The test results showed that an increase in the fine aggregate content resulted in decreases in the workability, 28-day compressive strength and drying shrinkage of mortar at a fixed fiber content. An increase in the fiber content resulted in decreases in the workability and drying shrinkage of mortar, but an increase in the 28-day compressive strength of mortar at a fixed fine aggregate content. The modified Gardner model most accurately predicted the drying shrinkage development of the high strength mortars, followed by the Ross model and the ACI 209R-92 model. The Gardner model gave the least accurate prediction for it was developed based on a database of normal strength concrete. [Spanish] Se ha estudiado la trabajabilidad, resistencia a la compresión (28 días) y la retracción al secado de morteros de cemento Pórtland de muy alta resistencia (121-142 MPa) reforzados con micro fibra de acero, con la influencia combinada de contenido de árido fino y de micro fibra de acero. El aumento en el contenido de árido fino resultó en la disminución de la trabajabilidad, resistencia a la compresión y la retracción por secado de los morteros con un contenido de fibra específico. El aumento en el contenido de fibra dio lugar a la disminución de la trabajabilidad y la retracción por secado, y a un aumento en la resistencia a la compresión a 28 días en morteros con un contenido específico de á rido fino. El modelo modificado de Gardner predijo con más precisión la retracción por secado de mortero de alta resistencia, seguido por el modelo de Ross y el modelo ACI 209R-92. El modelo de Gardner dio la predicción menos exacta debido al hecho de que se desarrolló sobre bases de datos de hormigones de resistencia normal.

  6. Properties of microcement mortar with nano particles

    Alimeneti, Narasimha Reddy

    Carbon nanotubes (CNT) and Carbon nanofibers (CNF) are one of the toughest and stiffest materials in the world presently with extreme properties yet to be discovered in terms of elastic modulus and tensile strength. Due to the advanced properties of these materials they are being used in almost all fields of science at nanolevel and are being used in construction industry recently for improvement of material properties. Microcement is fine ground cement which as half the particle size of ordinary Portland cement. In this research the behavior of cement mortar of micro cement with the addition of nanoparticles is studied. Due to high aspect ratio and strong van der Waal forces between the particles of CNT and CNF, they agglomerate and form bundles when mixed with water, sonication method is used to mix nanoparticles with few drops of surfactant and super plasticizer. Mechanical properties such as compressive strength and flexural strength with CNT and CNF composites are examined and compared with control samples. 0.1% and 0.05 % of nanoparticles (both CNT and CNF) by the weight of cement are used in this research and 0.8% of super plasticizer by weight of cement was also used along with 0.4, 0.45 and 0.50 water cement ratios for making specimens for compression test. The compressive strength results are not satisfactory as there was no constant increase in strength with all the composites, however strength of few nanocomposites increased by a good percentage. 0.5 water cement ratio cement mortar had compressive strength of 7.15 ksi (49.3 MPa), whereas sample with 0.1% CNT showed 8.38 ksi (57.8 MPa) with 17% increase in strength after 28 days. Same trend was followed by 0.4 water cement ratio as the compressive strength of control sample was 8.89 ksi (61.3 MPa), with 0.05% of CNT strength increased to 10.90 ksi (75.2 MPa) with 23% increase in strength. 0.4 water cement ratio was used for flexural tests including 0.1%, 0.05% of CNT and 0.1%, 0.05% of CNF with 0

  7. Corrosion Behavior of Carbon Steel in Concrete Material Composed of Tin Slag Waste in Aqueous Chloride Solution

    Rustandi, Andi; Cahyadi, Agung; Taruli Siallagan, Sonia; Wafa' Nawawi, Fuad; Pratesa, Yudha

    2018-01-01

    Tin slag is a byproduct of tin ore smelting process which is rarely utilized. The main purpose of this work is to investigate the use of tin slag for concrete cement material application compared to the industrial Ordinary Portland Cement (OPC). Tin slag composition was characterized by XRD and XRF analysis. The characterization results showed the similar chemical composition of tin slag and OPC. It also revealed the semi crystalline structure of tin slag sample. Several electrochemical tests were performed to evaluate corrosion behavior of tin slag, OPC and various mixed composition of both materials and the addition of CaO. The corrosion behavior of OPC and tin slag were evaluated by using Cyclic Polarization, Electrochemical Impedance Spectroscopy (EIS) and Electrochemical Frequency Modulation (EFM) methods. Aqueous sodium chloride (NaCl) solution with 3.5% w.t concentration which similar to seawater was used as the electrolyte in this work. The steel specimen used as the reinforce bar (rebar) material of the concrete was carbon steel AISI 1045. The rebar was embedded in the concrete cement which composed of OPC and the various composition of tin slag including slag without addition of CaO and slag mixed with addition of 50 % CaO. The electrochemical tests results revealed that tin slag affected its corrosion behavior which becoming more active and increasing the corrosion rate as well as decreasing the electrochemical impedance.

  8. Interfacial (Fiber-matrix) Properties of High-strength Mortar (150 MPa) from Fiber Pullout

    Shannag, M.J.; Brincker, Rune; Hansen, Will

    1996-01-01

     The steel fiber-matrix properties of high-strength mortar (150 MPa), such as DSP (densified small particle), are obtained and compared to an ordinary strength mortar (40 MPa) using a specially designed fiber pullout apparatus. A new method for estimating the debonding energy of the interfacial z......-strength DSP mortar has significantly improved interfacial properties compared to ordinary strength mortar. These results are important in the understanding of the role of steel fibers in improving the tensile properties of high-strength, brittle, cement-matrix composites....... The steel fiber-matrix properties of high-strength mortar (150 MPa), such as DSP (densified small particle), are obtained and compared to an ordinary strength mortar (40 MPa) using a specially designed fiber pullout apparatus. A new method for estimating the debonding energy of the interfacial...

  9. Plastic shrinkage of mortars with shrinkage reducing admixture and lightweight aggregates studied by neutron tomography

    Wyrzykowski, Mateusz, E-mail: mateusz.wyrzykowski@empa.ch [Empa, Swiss Federal Laboratories for Materials Science and Technology, Concrete and Construction Chemistry Laboratory, Dübendorf (Switzerland); Lodz University of Technology, Department of Building Physics and Building Materials, Lodz (Poland); Trtik, Pavel [Paul Scherrer Institute, Laboratory for Neutron Scattering and Imaging, Villigen (Switzerland); Empa, Swiss Federal Laboratories for Materials Science and Technology, Concrete and Construction Chemistry Laboratory, Dübendorf (Switzerland); Münch, Beat [Empa, Swiss Federal Laboratories for Materials Science and Technology, Concrete and Construction Chemistry Laboratory, Dübendorf (Switzerland); Weiss, Jason [Purdue University, School of Civil Engineering, West Lafayette (United States); Vontobel, Peter [Paul Scherrer Institute, Laboratory for Neutron Scattering and Imaging, Villigen (Switzerland); Lura, Pietro [Empa, Swiss Federal Laboratories for Materials Science and Technology, Concrete and Construction Chemistry Laboratory, Dübendorf (Switzerland); ETH Zurich, Institute for Building Materials (IfB), Zurich (Switzerland)

    2015-07-15

    Water transport in fresh, highly permeable concrete and rapid water evaporation from the concrete surface during the first few hours after placement are the key parameters influencing plastic shrinkage cracking. In this work, neutron tomography was used to determine both the water loss from the concrete surface due to evaporation and the redistribution of fluid that occurs in fresh mortars exposed to external drying. In addition to the reference mortar with a water to cement ratio (w/c) of 0.30, a mortar with the addition of pre-wetted lightweight aggregates (LWA) and a mortar with a shrinkage reducing admixture (SRA) were tested. The addition of SRA reduced the evaporation rate from the mortar at the initial stages of drying and reduced the total water loss. The pre-wetted LWA released a large part of the absorbed water as a consequence of capillary pressure developing in the fresh mortar due to evaporation.

  10. Plastic shrinkage of mortars with shrinkage reducing admixture and lightweight aggregates studied by neutron tomography

    Wyrzykowski, Mateusz; Trtik, Pavel; Münch, Beat; Weiss, Jason; Vontobel, Peter; Lura, Pietro

    2015-01-01

    Water transport in fresh, highly permeable concrete and rapid water evaporation from the concrete surface during the first few hours after placement are the key parameters influencing plastic shrinkage cracking. In this work, neutron tomography was used to determine both the water loss from the concrete surface due to evaporation and the redistribution of fluid that occurs in fresh mortars exposed to external drying. In addition to the reference mortar with a water to cement ratio (w/c) of 0.30, a mortar with the addition of pre-wetted lightweight aggregates (LWA) and a mortar with a shrinkage reducing admixture (SRA) were tested. The addition of SRA reduced the evaporation rate from the mortar at the initial stages of drying and reduced the total water loss. The pre-wetted LWA released a large part of the absorbed water as a consequence of capillary pressure developing in the fresh mortar due to evaporation

  11. Radioactive Wastes Cementation during Decommissioning Of Salaspils Research Reactor

    Abramenkova, G.; Klavins, M.; Abramenkovs, A.

    2009-01-01

    This paper deals with information on the radioactive wastes cementation technology for decommissioning of Salaspils Research Reactor (SRR). Dismantled radioactive materials were cemented in concrete containers using tritiated water-cement mortar. The laboratory tests system was developed to meet the waste acceptance criteria for disposal of containers with cemented radioactive wastes in near-surface repository 'Radons'. The viscosity of water-cement mortar, mechanical tests of solidified mortar's samples, change of temperature of the samples during solidification time and leakage of Cs-137 and T-3 radionuclides was studied for different water-cement compositions with different additives. The pH and electro conductivity of the solutions during leakage tests were controlled. It was shown, that water/cement ratio significantly influences on water-cement mortar's viscosity and solidified samples mechanical stability. Increasing of water ratio from 0.45 up to 0.62 decreases water-cement mortar's viscosity from 1100 mPas up to 90 mPas and decreases mechanical stability of water-cement samples from 23 N/mm 2 to the 12 N/mm 2 . The role of additives - fly ash and Penetron admix in reduction of solidification temperature is discussed. It was found, that addition of fly ash to the cement-water mortar can reduce the solidification temperature from 81 deg. C up to 62 deg. C. The optimal interval of water ratio in cement mortar is discussed. Tritium and Cs-137 leakage tests show, that radionuclides release curves has a complicate structure. The possible radionuclides release mechanisms are discussed. Experimental results indicated that addition of fly ash result in facilitation of tritium and cesium leakage in water phase. Further directions of investigations are drafted. (authors)

  12. Investigations on steel slag re-utilization in developing countries; Hatten tojokoku ni okeru tekko slag sairiyo ni kansuru chosa

    NONE

    1996-03-01

    In order to promote steel slag re-utilization in developing countries, a possibility was presented for technical cooperation to India, Indonesia and Thailand upon putting the status of slag utilization in Japan into order. Blast furnace slag produced in Japan (having a re-utilization rate of 95%) is re-utilized and processed as cement aggregates and road beds, and converter slag as civil engineering materials and ores. Steel making slag (having a re-utilization rate of 80%) is re-utilized as road, processing and civil engineering materials. Since the steel making slag faces intensifying competition with ash made by incinerating construction and general wastes, it is important to improve its price competitiveness or mixed utilization with other materials. Re-utilization has not advanced to a recognizable level in developing countries because of having no difficulty for availability of lands for wastes. However, growth of full-scale steel industries and elevation in tendency of environment preservation now urge increase in the slag re-utilization rate. Required to achieve the goal would include wider use of re-utilization technologies, quality control on slag, joint use of facilities to produce re-utilization products, and governmental assistance on burdens of transportation cost. Assistance from Japan is expected to help meet these requirements. 25 figs., 31 tabs.

  13. The potential for using slags activated with near neutral salts as immobilisation matrices for nuclear wastes containing reactive metals

    Bai, Y.; Collier, N. C.; Milestone, N. B.; Yang, C. H.

    2011-06-01

    The UK currently uses composite blends of Portland cement and other inorganic cementitious material such as blastfurnace slag and pulverised fuel ash to encapsulate or immobilise intermediate and low level radioactive wastes. Typically levels up 9:1 blast furnace slag:Portland cement or 4:1 pulverised fuel ash:Portland cement are used. Whilst these systems offer many advantages, their high pH causes corrosion of various metallic intermediate level radioactive wastes. To address this issue, lower pH/weakly alkaline cementitious systems have to be explored. While the blast furnace slag:Portland cement system is referred to as a composite cement system, the underlying reaction is actually an indirect activation of the slag hydration by the calcium hydroxide generated by the cement hydration, and by the alkali ions and gypsum present in the cement. However, the slag also can be activated directly with activators, creating a system known as alkali-activated slag. Whilst these activators used are usually strongly alkaline, weakly alkaline and near neutral salts can also be used. In this paper, the potential for using weakly alkaline and near neutral salts to activate slag in this manner is reviewed and discussed, with particular emphasis placed on the immobilisation of reactive metallic nuclear wastes.

  14. Compressive strength of concrete and mortar containing fly ash

    Liskowitz, John W.; Wecharatana, Methi; Jaturapitakkul, Chai; Cerkanowicz, deceased, Anthony E.

    1997-01-01

    The present invention relates to concrete, mortar and other hardenable mixtures comprising cement and fly ash for use in construction. The invention includes a method for predicting the compressive strength of such a hardenable mixture, which is very important for planning a project. The invention also relates to hardenable mixtures comprising cement and fly ash which can achieve greater compressive strength than hardenable mixtures containing only concrete over the time period relevant for construction. In a specific embodiment, a formula is provided that accurately predicts compressive strength of concrete containing fly ash out to 180 days. In other specific examples, concrete and mortar containing about 15% to 25% fly ash as a replacement for cement, which are capable of meeting design specifications required for building and highway construction, are provided. Such materials can thus significantly reduce construction costs.

  15. Cement stabilization of hazardous and radioactive electroplating sludge

    Langton, C.A.; Pickett, J.B.; Martin, M.L.

    1991-01-01

    Cement stabilization was evaluated for treatment of nickel and uranium in electroplating sludge at the Savannah River Site. Waste forms were prepared by pretreating the sludge and the solidifying it in a variety of cement, cement plus flyash, and cement-flyash-slag mixes. The sludge was also treated by one-step filtration-solidification. Leaching results and processing data indicate the cement solidification is an effective method of treating hazardous-low-level electroplating waste

  16. Influence of Chloride-Ion Adsorption Agent on Chloride Ions in Concrete and Mortar

    Gai-Fei Peng

    2014-04-01

    Full Text Available The influence of a chloride-ion adsorption agent (Cl agent in short, composed of zeolite, calcium aluminate hydrate and calcium nitrite, on the ingress of chloride ions into concrete and mortar has been experimentally studied. The permeability of concrete was measured, and the chloride ion content in mortar was tested. The experimental results reveal that the Cl agent could adsorb chloride ions effectively, which had penetrated into concrete and mortar. When the Cl agent was used at a dosage of 6% by mass of cementitious materials in mortar, the resistance to the penetration of chloride ions could be improved greatly, which was more pronounced when a combination of the Cl agent and fly ash or slag was employed. Such an effect is not the result of the low permeability of the mortar, but might be a result of the interaction between the Cl agent and the chloride ions penetrated into the mortar. There are two possible mechanisms for the interaction between the Cl agent and chloride ion ingress. One is the reaction between calcium aluminate hydrate in the Cl agent and chloride ions to form Friedel’s salt, and the other one is that calcium aluminate hydrate reacts with calcium nitrite to form AFm during the early-age hydration of mortar and later the NO2− in AFm is replaced by chloride ions, which then penetrate into the mortar, also forming Friedel’s salt. More research is needed to confirm the mechanisms.

  17. Use of limestone obtained from waste of the mussel cannery industry for the production of mortars

    Ballester, Paloma; Marmol, Isabel; Morales, Julian; Sanchez, Luis

    2007-01-01

    Various types of cement-SiO 2 -CaCO 3 mortar were prepared by replacing quarry limestone aggregate with limestone obtained as a by-product from waste of the mussel cannery industry. The CaCO 3 aggregate consists mainly of elongated prismatic particles less than 4 μm long rather than of the rounded particles of smaller size (2-6 μm) obtained with quarry limestone. The mechanical and structural properties of the mortars were found to be influenced by aggregate morphology. Setting of the different types of mortar after variable curing times was evaluated by scanning electron microscopy (SEM), thermogravimetric analysis (TG) and mercury intrusion porosimetry (MIP) techniques. Mortars with a high content in mussel shell limestone exhibited a more packed microstructure, which facilitates setting of cement and results in improved mortar strength. The enhanced mechanical properties of the new mortars allow the cement content in the final mortar composition to be decreased and production costs to be reduced as a result

  18. Repair Mortars and New Concretes with Coal Bottom and Biomass Ashes Using Rheological Optimisation

    Bras, A.; Faustino, P.

    2016-01-01

    The objective of the present work is to analyse the potential of using non-classical additions in concrete and mortar compositions such as coal bottom ash and biomass ash (Bio), as partial replacing binder of ordinary Portland cement. It is intended to deal with production of these type of wastes and its accumulation and contribute to the minimisation of carbon and embodied energy in construction materials. The aim is to identify the concrete and mortars formulation types where it is possible to get more benefit by incorporating bottom ash and Bio. Based on the optimisation of the rheological properties of cement-based materials, mortars with repair function and concrete compositions were developed including 0%, 10%, 15% and 20% of bottom ash and Bio as cement replacement. An assessment of the evolution of relative concrete compressive strength was calculated as a function of the relative solid volume fraction of several concretes. bottom ash compositions present low resistance to high flow rates, increasing the ease of placement and vibration. bottom ash seems to present more filler and pozzolanic effect when compared with Bio. bottom ash mortars fulfil the compressive strength and stiffness requirements to be used as repair mortars, allowing the replacement of 15% or 20% of cement by an industrial waste. This by-product is able to work in the development of the mortar and concrete microstructure strength adopting a much more sustainable solution for the environment.

  19. Pore structure in blended cement pastes

    Canut, Mariana Moreira Cavalcanti

    Supplementary cementitious materials (SCMs), such as slag and fly ash, are increasingly used as a substitute for Portland cement in the interests of improvement of engineering properties and sustainability of concrete. According to studies improvement of engineering properties can be explained by...... on assumptions of degree of reaction and product densities gave for plain cement pastes results comparable to MIP data.......Supplementary cementitious materials (SCMs), such as slag and fly ash, are increasingly used as a substitute for Portland cement in the interests of improvement of engineering properties and sustainability of concrete. According to studies improvement of engineering properties can be explained...... supplement each other. Cement pastes (w/b=0.4) with and without slag and fly ash cured at two moisture (sealed and saturated) and temperature (20 and 55ºC) conditions were used to investigate the combined impact of SCMs addition and curing on the pore structure of pastes cured up to two years. Also...

  20. Research on the compressive strength of basic magnesium salts and cyanide slag solidified body

    Tu, Yubo; Han, Peiwei; Ye, Shufeng; Wei, Lianqi; Zhang, Xiaomeng; Fu, Guoyan; Yu, Bo

    2018-02-01

    The solidification of cyanide slag by using basic magnesium salts could reduce pollution and protect the environment. Experiments were carried out to investigate the effects of age, mixing amount of cyanide slag, water cement ratio and molar ratio of MgO to MgSO4 on the compressive strength of basic magnesium salts and cyanide slag solidified body in the present paper. It was found that compressive strength of solidified body increased with the increase of age, and decreased with the increase of mixing amount of cyanide slag and water cement ratio. The molar ratio of MgO to MgSO4 should be controlled in the range from 9 to 11 when the mixing amount of cyanide slag was larger than 80 mass%.

  1. COMPORTAMIENTO MECÁNICO Y DE FRAGUADO DE MORTEROS DE CEMENTO PÓRTLAND GRIS TIPO III CON ADITIVOS COMPORTAMENTO MECÂNICO E DE PEGA DE MORTEIROS DE CIMENTO PORTLAND CINZENTO TIPO III COM ADITIVOS MECHANICAL AND SETTING BEHAVIOR OF MORTARS FROM GRAY PORTLAND CEMENT TYPE III WITH ADDITIVES

    YIRSON MONTOYA

    2009-07-01

    . Utilizando o aditivo em dose até de 0,6 % em peso do cimento, aumentou o tempo de atraso a valores entre 550 e 600 min com o aumento do conteúdo de aditivo. De forma similar, com o aumento no conteúdo do aditivo retardante balxou a resistência inicial e aumentou a resistência final do morteiro. Com dose crescentes de aditivo acelerante diminuiu o tempo de pega das misturas estudadas.In the present work the variability in the performance of mortars by using different batches of two types of additives, one retardant and one accelerant of setting was studied, for this purpose, their behavior was compared with a mortar without additive. The physical, mechanical, and chemical properties of the gray Portland cement type III from Cementos Rioclaro, the initial and final setting times using different doses of additive were measured; besides, compression strength tests of mortars with retardant additive were made. Between the additives batches studied a small variability was found; the retardant additive used with a content of 0,6 wt % of cement showed that as the higher initial setting time, final setting time is higher. Using the additive in doses up 0,6 % wt of cement and increase of the retard time around 550 y 600 min with the increase in the additive content. Similarly, with the increase of the retardant additive diminishes the initial strength and increases the final strength of the mortar. With growing doses of accelerant content additive diminished the setting time of the mixes studied.

  2. Immobilization of IFR salt wastes in mortar

    Fisher, D.F.; Johnson, T.R.

    1988-01-01

    Portland cement-base mortars are being considered for immobilizing chloride salt wastes from the fuel cycle of an integral fast reactor (IFR). The IFR is a sodium-cooled fast reactor with metal fuel. It has a close-coupled fuel cycle in which fission products are separated from the actinides in an electrochemical cell operating at 500 degrees C. This cell has a cadmium anode and a liquid salt electrolyte. The salt will be a low-melting mixture of alkaline and alkaline earth chlorides. This paper discusses one method being considered for immobilizing this treated salt, to disperse it in a portland cement-base motar, which would then be sealed in corrosion-resistant containers. For this application, the grout must be sufficiently fluid that it can be pumped into canisters where it will solidify into a strong, leach-resistant material

  3. Preliminary study of tin slag concrete mixture

    Hashim, Mohd Jamil; Mansor, Ishak; Pauzi Ismail, Mohamad; Sani, Suhairy; Azmi, Azhar; Sayuti, Shaharudin; Zaidi Ibrahim, Mohd; Adli Anuar, Abul; Rahim, Abdul Adha Abdul

    2018-01-01

    The study focuses on practices to facilitate tin smelting industry to reduce radioactive waste product (Tin Slag) by diluting its radioactivity to a safe level and turning it to a safer infrastructural building product. In the process the concrete mix which include Portland cement, sand, tin slag, water and plasticizer are used to produce interlocking brick pavements, piles and other infrastructural products. The mixing method follows DOE (UK) standard method of mixing targeted at in selected compressive strength suitable for its function and durability. A batching machine is used in the mixing and six test cubes are produced for the test. The testing equipment used are a compressional machine, ultrasonic measurement and a Geiger Muller counter to evaluate of the concrete mix to find the lowest emission of radiation surface dose without compromising the strength of concrete mix. The result obtained indicated the radioactivity of tin slag in the mixing process has reduced to background level that is 0.5μSv/h while the strength and workability of the concrete has not been severely affected. In conclusion, the concrete mix with tin slag has shown the potential it can be turned into a safe beneficial infrastructural product with good strength.

  4. Investigation of compressive strength of concrete with slag and silica fu

    Mostofinejad, D.; Mirtalee, K.; Sadeghi, M.

    2002-01-01

    Without doubt, concrete has special place in construction of different types of structures, and used as one of the most important materials in construction industry. Today, with development and modernization of human knowledge in construction industry, it is possible to reach h igh performance concrete . Mechanical properties and durability of high performance concrete is quite better than that of conventional concrete. In present, the use of supplementary cementitious materials, mainly silica fume, fly ash and blast furnace slag has become increasingly common for reasons of economy and technical benefits imparted by these materials. The aim of present research is investigation and comparison compressive strength of concrete specimens due to variation of water to cementitious materials ratio (W/C M), silica fume and slag percent and their proportions as cement replacement. Furthermore, it is intended to determine best combination of these materials with cement in concrete (optimum percent) to reach to maximum compressive strength. In the current study, specimens were made in 0.5,0.4 and 0.3 W/C M ratio contained 0,20,35 and 50 percent of slag as cement replacement, where in each slag replacement percent, 0, 5, 10 and 15 percent of of silica fume were used as cement replacement. Results of the current study show that the combination effect of slag and silica fume replacement in concrete leads to the maximum compressive strength in concrete; also there are some optimum percents for replacement of slag and silica fume to cement to get the best results

  5. HEC influence on cement hydration measured by conductometry

    Pourchez , Jérémie; Grosseau , Philippe; Guyonnet , René; Ruot , Bertrand

    2006-01-01

    International audience; Cellulose ethers are of universal use in factory-made mortars, though their influences on mortar properties at a molecular scale are poorly understood. Recent studies dealt with the influence of hydroxyethylmethyl cellulose (HEMC) and hydroxypropylmethyl cellulose (HPMC) molecular parameters on cement hydration. It was concluded that the degree of substitution is the most relevant factor on cement hydration kinetics, contrary to the molecular weight. Nevertheless, the ...

  6. Comparison of setting time and temperature hydration in mortar with substituent ceramic

    Rodrigues, R.A.; Alves, L.S.; Evangelista, A.C.J.; Almeida, V.C.

    2011-01-01

    The workability of mortar is determined mainly by the kinetics of hydration of the hydraulic binder, the process of gelation / hydration of this material in aqueous solutions is significantly influenced by the presence of additives. As a result, this work aims at studying changes in setting time and temperature of hydration of mortars with 10, 15 and 30% of Portland cement replaced by residues of porcelain and ceramic bricks. The influence of these residues in the cement hydration process was studied by testing takes time, temperature, hydration and X-ray diffraction. The results indicate that the mortar setting time not changed significantly since the temperature of hydration has a minor variation on what is preferred because it reduces the microcracks created in mortar during drying.(author)

  7. Deterioration of limestone aggregate mortars by liquid sodium in fast breeder reactor environment

    Mohammed Haneefa, K., E-mail: mhkolakkadan@gmail.com [Department of Civil Engineering, IIT Madras, Chennai (India); Santhanam, Manu [Department of Civil Engineering, IIT Madras, Chennai (India); Parida, F.C. [Radiological Safety Division, Indira Gandhi Centre for Atomic Research, Kalpakkam (India)

    2014-08-15

    Highlights: • Limestone mortars were exposed to liquid sodium exposure at 550 °C. • Micro-analytical techniques were used to characterize the exposed specimens. • The performance of limestone mortar was greatly influenced by w/c. • The fundamental degradation mechanisms of limestone mortars were identified. - Abstract: Hot liquid sodium at 550 °C can interact with concrete in the scenario of an accidental spillage of sodium in liquid metal cooled fast breeder reactors. To protect the structural concrete from thermo-chemical degradation, a sacrificial layer of limestone aggregate concrete is provided over it. This study investigates the fundamental mechanisms of thermo-chemical interaction between the hot liquid sodium and limestone mortars at 550 °C for a duration of 30 min in open air. The investigation involves four different types of cement with variation of water-to-cement ratios (w/c) from 0.4 to 0.6. Comprehensive analysis of experimental results reveals that the degree of damage experienced by limestone mortars displayed an upward trend with increase in w/c ratios for a given type of cement. Performance of fly ash based Portland pozzolana cement was superior to other types of cements for a w/c of 0.55. The fundamental degradation mechanisms of limestone mortars during hot liquid sodium interactions include alterations in cement paste phase, formation of sodium compounds from the interaction between solid phases of cement paste and aggregate, modifications of interfacial transition zone (ITZ), decomposition of CaCO{sub 3}, widening and etching of rhombohedral cleavages, and subsequent breaking through the weakest rhombohedral cleavage planes of calcite, staining, ferric oxidation in grain boundaries and disintegration of impurity minerals in limestone.

  8. Deterioration of limestone aggregate mortars by liquid sodium in fast breeder reactor environment

    Mohammed Haneefa, K.; Santhanam, Manu; Parida, F.C.

    2014-01-01

    Highlights: • Limestone mortars were exposed to liquid sodium exposure at 550 °C. • Micro-analytical techniques were used to characterize the exposed specimens. • The performance of limestone mortar was greatly influenced by w/c. • The fundamental degradation mechanisms of limestone mortars were identified. - Abstract: Hot liquid sodium at 550 °C can interact with concrete in the scenario of an accidental spillage of sodium in liquid metal cooled fast breeder reactors. To protect the structural concrete from thermo-chemical degradation, a sacrificial layer of limestone aggregate concrete is provided over it. This study investigates the fundamental mechanisms of thermo-chemical interaction between the hot liquid sodium and limestone mortars at 550 °C for a duration of 30 min in open air. The investigation involves four different types of cement with variation of water-to-cement ratios (w/c) from 0.4 to 0.6. Comprehensive analysis of experimental results reveals that the degree of damage experienced by limestone mortars displayed an upward trend with increase in w/c ratios for a given type of cement. Performance of fly ash based Portland pozzolana cement was superior to other types of cements for a w/c of 0.55. The fundamental degradation mechanisms of limestone mortars during hot liquid sodium interactions include alterations in cement paste phase, formation of sodium compounds from the interaction between solid phases of cement paste and aggregate, modifications of interfacial transition zone (ITZ), decomposition of CaCO 3 , widening and etching of rhombohedral cleavages, and subsequent breaking through the weakest rhombohedral cleavage planes of calcite, staining, ferric oxidation in grain boundaries and disintegration of impurity minerals in limestone

  9. Development of engineered cementitious composites with limestone powder and blast furnace slag

    Zhou, J.; Qian, S.; Sierra Beltran, M.G.; Ye, G.; Van Breugel, K.; Li, V.C.

    2009-01-01

    Nowadays limestone powder and blast furnace slag (BFS) are widely used in concrete as blended materials in cement. The replacement of Portland cement by limestone powder and BFS can lower the cost and enhance the greenness of concrete, since the production of these two materials needs less energy

  10. The physical, chemical, and microscopic properties of masonry mortars from Alhambra Palace (Spain in reference to their earthquake resistance

    Hanifi Binici

    2016-03-01

    Full Text Available Al-Andalus mortar is an ancient binding material (lime mortar that was used for centuries in numerous historical buildings in Al-Andalus, Granada (Spain. The physico-chemical and microscopic properties of Al-Andalus mortars in Granada were studied as part of an investigation into the mineral raw materials present in the territory of Spain. Scanning electron microscope and X-ray diffraction analyses of eight main types of mortars were performed to show the presence of calcite, gypsum, quartz, and muscovite minerals with organic fibers. Chemical analyses of the specimens showed that high SiO2+Al2O3+Fe2O3 contents yielded high values of hydraulicity and cementation indices. A significant result of this study was that mortars with high hydraulicity and cementation indices have high mechanical strengths. This characteristic may be the main reason for the earthquake resistance of the historical Alhambra Palace.

  11. The effects of large scale processing on caesium leaching from cemented simulant sodium nitrate waste

    Lee, D.J.; Brown, D.J.

    1982-01-01

    The effects of large scale processing on the properties of cemented simulant sodium nitrate waste have been investigated. Leach tests have been performed on full-size drums, cores and laboratory samples of cement formulations containing Ordinary Portland Cement (OPC), Sulphate Resisting Portland Cement (SRPC) and a blended cement (90% ground granulated blast furnace slag/10% OPC). In addition, development of the cement hydration exotherms with time and the temperature distribution in 220 dm 3 samples have been followed. (author)

  12. Improved mortar setup technique

    De Villiers, D

    2008-10-01

    Full Text Available bearing sensor. This concept focuses directly on one of the most cumbersome aspects of a mortar set-up, namely the use of aiming posts. The prismatic mirror and bearing dials is described as well as the required setup procedures. The measurement...

  13. Microstructure and mechanical performance of modified mortar using hemp fibres and carbon nanotubes

    Hamzaoui, Rabah

    2014-04-01

    Mechanical performance of modified mortar using hemp fibres is studied following various processing conditions. Hemp fibres combined with carbon nanotubes (CNT) are introduced in mortar and their effect is studied as function of curing time. The cement phase is replaced by different percentages of dry or wet hemp fibres ranging from 1.1. wt% up to 3.1. wt% whereas carbon nanotubes are dispersed in the aqueous solution. Our experimental results show that compressive and flexural strengths of wet fibres modified mortar are higher than those for dry hemp-mortar material. The achieved optimal percentage of wet hemp fibres is 2.1. wt% allowing a flexural strength higher than that of reference mortar. The addition of an optimal CNT concentration (0.01. wt%) combined with wet hemp has a reinforcing effect which turns to be related to an improvement of compressive and flexural strengths by 10% and 24%, respectively, in comparison with reference condition. © 2013 Elsevier Ltd.

  14. Strengthening Masonry Arches with Lime-Based Mortar Composite

    Valerio Alecci

    2017-06-01

    Full Text Available In recent decades, many strengthening interventions on masonry elements were performed by using fiber reinforced polymers (FRPs. These advanced materials proved to be effective to increase the load-carrying capacity of masonry elements and to improve their structural behavior, avoiding the most critical failure modes. Despite the advantages of this technique compared to more traditional methods, FRP systems have disadvantages related to their low resistance to high temperatures, impossibility of application on wet surfaces, low permeability, and poor compatibility with masonry supports. Therefore, composite materials made of a fiber textile embedded in an inorganic matrix were recently proposed as alternatives to FRPs for strengthening historic masonry constructions. These composite materials are easier to install, have higher resistance to high temperatures, and permit higher vapor permeability than FRPs. The inorganic matrix is frequently a cement-based mortar, and the composite materials made of a fiber textile embedded in a cement-based mortar are usually identified as FRCM (fabric reinforced cementitious matrix composites. More recently, the use of natural lime mortar as an inorganic matrix has been proposed as an alternative to cement-based mortars when historic compatibility with the substrate is strictly required, as in case of restoration of historic buildings. In this paper, the effectiveness of a fabric made of basalt fibers embedded in lime mortar matrix (Basalt-FRLM for the strengthening of masonry arches is investigated. An experimental investigation was performed on 1:2 scaled brick masonry arches strengthened at the extrados with a layer of Basalt-FRLM and tested under vertical load. The results obtained are compared with previous results obtained by the authors by testing masonry arches strengthened at their extrados with FRCM and FRP composites. This investigation highlights the effectiveness of Basalt-FRLM in increasing load

  15. Effects of slag and fly ash on reinforcement corrosion in concrete in chloride environment. Research from the Netherlands

    Polder, R.B.

    2012-01-01

    A review is given of research on the durability performance of concrete made with blast furnace slag and fly ash related to chloride induced reinforcement corrosion, carried out in the Netherlands, where slag has been used in cement for almost a century. Results are presented from field studies on

  16. Effects of slag and fly ash on reinforcement corrosion in concrete in chloride environment : Research from the Netherlands

    Polder, R.B.

    2012-01-01

    A review is given of research on the durability performance of concrete made with blast furnace slag and fly ash related to chloride induced reinforcement corrosion, carried out in the Netherlands, where slag has been used in cement for almost a century. Results are presented from field studies on

  17. Calcium Sulfoaluminate, Geopolymeric, and Cementitious Mortars for Structural Applications

    Alessandra Mobili

    2017-09-01

    Full Text Available This paper deals with the study of calcium sulfoaluminate (CSA and geopolymeric (GEO binders as alternatives to ordinary Portland cement (OPC for the production of more environmentally-friendly construction materials. For this reason, three types of mortar with the same mechanical strength class (R3 ≥ 25 MPa, according to EN 1504-3 were tested and compared; they were based on CSA cement, an alkaline activated coal fly ash, and OPC. Firstly, binder pastes were prepared and their hydration was studied by means of X-ray diffraction (XRD and differential thermal-thermogravimetric (DT-TG analyses. Afterwards, mortars were compared in terms of workability, dynamic modulus of elasticity, adhesion to red clay bricks, free and restrained drying shrinkage, water vapor permeability, capillary water absorption, and resistance to sulfate attack. DT-TG and XRD analyses evidenced the main reactive phases of the investigated binders involved in the hydration reactions. Moreover, the sulfoaluminate mortar showed the smallest free shrinkage and the highest restrained shrinkage, mainly due to its high dynamic modulus of elasticity. The pore size distribution of geopolymeric mortar was responsible for the lowest capillary water absorption at short times and for the highest permeability to water vapor and the greatest resistance to sulfate attack.

  18. NMR relaxometry study of plaster mortar with polymer additives

    Jumate, E.; Manea, D. [Technical University of Cluj-Napoca, Faculty of Civil Engineering. 15 C Daicoviciu Str., 400020, Cluj-Napoca (Romania); Moldovan, D.; Fechete, R. [Technical University of Cluj-Napoca, Department of Physics and Chemistry, 25 G. Baritiu Str., 400027, Cluj-Napoca (Romania)

    2013-11-13

    The cement mixed with water forms a plastic paste or slurry which stiffness in time and finally hardens into a resistant stone. The addition of sand aggregates, polymers (Walocel) and/or calcium carbonate will modify dramatically the final mortar mechanic and thermal properties. The hydration processes can be observed using the 1D NMR measurements of transverse T{sub 2} relaxation times distributions analysed by a Laplace inversion algorithm. These distributions were obtained for mortar pasta measured at 2 hours after preparation then at 3, 7 and 28 days after preparation. Multiple components are identified in the T{sub 2} distributions. These can be associated with the proton bounded chemical or physical to the mortar minerals characterized by a short T{sub 2} relaxation time and to water protons in pores with three different pore sizes as observed from SEM images. The evaporation process is faster in the first hours after preparation, while the mortar hydration (bonding of water molecules to mortar minerals) can be still observed after days or months from preparation. Finally, the mechanic resistance was correlated with the transverse T{sub 2} relaxation rates corresponding to the bound water.

  19. NMR relaxometry study of plaster mortar with polymer additives

    Jumate, E.; Moldovan, D.; Fechete, R.; Manea, D.

    2013-11-01

    The cement mixed with water forms a plastic paste or slurry which stiffness in time and finally hardens into a resistant stone. The addition of sand aggregates, polymers (Walocel) and/or calcium carbonate will modify dramatically the final mortar mechanic and thermal properties. The hydration processes can be observed using the 1D NMR measurements of transverse T2 relaxation times distributions analysed by a Laplace inversion algorithm. These distributions were obtained for mortar pasta measured at 2 hours after preparation then at 3, 7 and 28 days after preparation. Multiple components are identified in the T2 distributions. These can be associated with the proton bounded chemical or physical to the mortar minerals characterized by a short T2 relaxation time and to water protons in pores with three different pore sizes as observed from SEM images. The evaporation process is faster in the first hours after preparation, while the mortar hydration (bonding of water molecules to mortar minerals) can be still observed after days or months from preparation. Finally, the mechanic resistance was correlated with the transverse T2 relaxation rates corresponding to the bound water.

  20. NMR relaxometry study of plaster mortar with polymer additives

    Jumate, E.; Manea, D.; Moldovan, D.; Fechete, R.

    2013-01-01

    The cement mixed with water forms a plastic paste or slurry which stiffness in time and finally hardens into a resistant stone. The addition of sand aggregates, polymers (Walocel) and/or calcium carbonate will modify dramatically the final mortar mechanic and thermal properties. The hydration processes can be observed using the 1D NMR measurements of transverse T 2 relaxation times distributions analysed by a Laplace inversion algorithm. These distributions were obtained for mortar pasta measured at 2 hours after preparation then at 3, 7 and 28 days after preparation. Multiple components are identified in the T 2 distributions. These can be associated with the proton bounded chemical or physical to the mortar minerals characterized by a short T 2 relaxation time and to water protons in pores with three different pore sizes as observed from SEM images. The evaporation process is faster in the first hours after preparation, while the mortar hydration (bonding of water molecules to mortar minerals) can be still observed after days or months from preparation. Finally, the mechanic resistance was correlated with the transverse T 2 relaxation rates corresponding to the bound water

  1. Use of rubble from building demolition in mortars.

    Corinaldesi, V; Giuggiolini, M; Moriconi, G

    2002-01-01

    Because of increasing waste production and public concerns about the environment, it is desirable to recycle materials from building demolition. If suitably selected, ground, cleaned and sieved in appropriate industrial crushing plants, these materials can be profitably used in concrete. Nevertheless, the presence of masonry instead of concrete rubble is particularly detrimental to the mechanical performance and durability of recycled-aggregate concrete and the same negative effect is detectable when natural sand is replaced by fine recycled aggregate fraction. An alternative use of both masonry rubble and fine recycled material fraction could be in mortars. These could contain either recycled instead of natural sand or powder obtained by bricks crushing as partial cement substitution. In particular, attention is focused on the modification that takes place when either polypropylene or stainless steel fibers are added to these mortars. Polypropylene fibers are added in order to reduce shrinkage of mortars, stainless steel fibers for improving their flexural strength. The combined use of polypropylene fibers and fine recycled material from building demolition could allow the preparation of mortars showing good performance, in particular when coupled with bricks. Furthermore, the combined use of stainless steel fibers and mortars containing brick powder seems to be an effective way to guarantee a high flexural strength.

  2. Tobermorite/jennite- and tobermorite/calcium hydroxide-based models for the structure of C-S-H: applicability to hardened pastes of tricalcium silicate, β-dicalcium silicate, Portland cement, and blends of Portland cement with blast-furnace slag, metakaolin, or silica fume

    Richardson, I.G.

    2004-01-01

    The purpose of this article is to discuss the applicability of the tobermorite-jennite (T/J) and tobermorite-'solid-solution' calcium hydroxide (T/CH) viewpoints for the nanostructure of C-S-H present in real cement pastes. The discussion is facilitated by a consideration of the author's 1992 model, which includes formulations for both structural viewpoints; its relationship to other recent models is outlined. The structural details of the model are clearly illustrated with a number of schematic diagrams. Experimental observations on the nature of C-S-H present in a diverse range of cementitious systems are considered. In some systems, the data can only be accounted for on the T/CH structural viewpoint, whilst in others, both the T/CH and T/J viewpoints could apply. New data from transmission electron microscopy (TEM) are presented. The 'inner product' (Ip) C-S-H in relatively large grains of C 3 S or alite appears to consist of small globular particles, which are ∼4-8 nm in size in pastes hydrated at 20 deg. C but smaller at elevated temperatures, ∼3-4 nm. Fibrils of 'outer product' (Op) C-S-H in C 3 S or β-C 2 S pastes appear to consist of aggregations of long thin particles that are about 3 nm in their smallest dimension and of variable length, ranging from a few nanometers to many tens of nanometers. The small size of these particles of C-S-H is likely to result in significant edge effects, which would seem to offer a reasonable explanation for the persistence of Q 0 (H) species. This would also explain why there is more Q 0 (H) at elevated temperatures, where the particles seem to be smaller, and apparently less in KOH-activated pastes, where the C-S-H has foil-like morphology. In blended cements, a reduction in the mean Ca/Si ratio of the C-S-H results in a change from fibrillar to a crumpled-foil morphology, which suggests strongly that as the Ca/Si ratio is reduced, a transition occurs from essentially one-dimensional growth of the C-S-H particles to

  3. Towards Early Age Characterisation of Eco-Concrete Containing Blast-Furnace Slag and Limestone Filler

    Carette, Jerome

    2015-01-01

    It is estimated that concrete represents 5% of the anthropogenic CO2 emissions, mainly originating from the production of cement, the most essential component of concrete. The recent awareness to the environmental challenges facing our civilization has led the cement industry to consider substituting cement by mineral additions, by-products of existing industries. In this work, a combination of limestone filler and blast furnace slag is used to design an “eco-concrete”, defined as a concrete ...

  4. Long term mechanical properties of alkali activated slag

    Zhu, J.; Zheng, W. Z.; Xu, Z. Z.; Leng, Y. F.; Qin, C. Z.

    2018-01-01

    This article reports a study on the microstructural and long-term mechanical properties of the alkali activated slag up to 180 days, and cement paste is studied as the comparison. The mechanical properties including compressive strength, flexural strength, axis tensile strength and splitting tensile strength are analyzed. The results showed that the alkali activated slag had higher compressive and tensile strength, Slag is activated by potassium silicate (K2SiO3) and sodium hydroxide (NaOH) solutions for attaining silicate modulus of 1 using 12 potassium silicate and 5.35% sodium hydroxide. The volume dosage of water is 35% and 42%. The results indicate that alkali activated slag is a kind of rapid hardening and early strength cementitious material with excellent long-term mechanical properties. Single row of holes block compressive strength, single-hole block compressive strength and standard solid brick compressive strength basically meet engineering requirements. The microstructures of alkali activated slag are studied by X-ray diffraction (XRD). The hydration products of alkali-activated slag are assured as hydrated calcium silicate and hydrated calcium aluminate.

  5. 2nd Historic Mortars Conference

    Hughes, John; Groot, Caspar; Historic Mortars : Characterisation, Assessment and Repair

    2012-01-01

    This volume focuses on research and practical issues connected with mortars on historic structures. The book is divided into four sections: Characterisation of Historic Mortars, Repair Mortars and Design Issues, Experimental Research into Properties of Repair Mortars, and Assessment and Testing. The papers present the latest work of researchers in their field. The individual contributions were selected from the contributions to the 2nd Historic Mortars Conference, which took place in Prague, September, 22-24, 2010. All papers were reviewed and improved as necessary before publication. This peer review process by the editors resulted in the 34 individual contributions included in here. One extra paper reviewing and summarising State-of-the-Art knowledge covered by this publication was added as a starting and navigational point for the reader. The editors believe that having these papers in print is important and they hope that it will stimulate further research into historic mortars and related subjects. 

  6. Drying Shrinkage of Mortar Incorporating High Volume Oil Palm Biomass Waste

    Shukor Lim, Nor Hasanah Abdul; Samadi, Mostafa; Rahman Mohd. Sam, Abdul; Khalid, Nur Hafizah Abd; Nabilah Sarbini, Noor; Farhayu Ariffin, Nur; Warid Hussin, Mohd; Ismail, Mohammed A.

    2018-03-01

    This paper studies the drying shrinkage of mortar incorporating oil palm biomass waste including Palm Oil Fuel Ash, Oil Palm Kernel Shell and Oil Palm Fibre. Nano size of palm oil fuel ash was used up to 80 % as cement replacement by weight. The ash has been treated to improve the physical and chemical properties of mortar. The mass ratio of sand to blended ashes was 3:1. The test was carried out using 25 × 25 × 160 mm prism for drying shrinkage tests and 70 × 70 ×70 mm for compressive strength test. The results show that the shrinkage value of biomass mortar is reduced by 31% compared with OPC mortar thus, showing better performance in restraining deformation of the mortar while the compressive strength increased by 24% compared with OPC mortar at later age. The study gives a better understanding of how the biomass waste affect on mortar compressive strength and drying shrinkage behaviour. Overall, the oil palm biomass waste can be used to produce a better performance mortar at later age in terms of compressive strength and drying shrinkage.

  7. Use of a multi-species reactive transport model to simulate chloride ingress in mortar exposed to NaCl solution or sea-water

    Jensen, Mads Mønster; De Weerdt, K.; Johannesson, Björn

    2015-01-01

    Simulations of ion ingress in Portland cement mortar using a multi-species reactive mass transport model are compared with experimental test results. The model is an extended version of the Poisson–Nernst–Planck equations, accounting for chemical equilibrium. Saturated mortar samples were exposed...

  8. Greenlandic Waste Incineration Fly And Bottom Ash As Secondary Resource In Mortar

    Kirkelund, Gunvor Marie; Ottosen, Lisbeth M.; Jensen, Pernille Erland

    2016-01-01

    Today, 900 tons incineration fly ash is shipped abroad annually from Greenland for deposits, whereas the 6,000 tons incineration bottom ash is deposited locally. These incineration ashes could be valuable in concrete production, where the cement has to be shipped to Greenland. For this purpose...... and cement with fly ash. Based on the compressive strength tests, it is found that using Greenlandic incineration ashes in mortar as 5% cement replacement could consume all ash instead of disposals, and could thus turn the ashes into a local resource and simultaneously reduce the import of cement....

  9. FREEZE-THAW AND FIRE RESISTANCE OF GEOPOLYMER MORTAR BASED ON NATURAL AND WASTE POZZOLANS

    F.Nurhayat Degirmenci

    2017-12-01

    Full Text Available The purpose of this research was to investigate the resistance of pozzolan-based geopolymer mortars subjected to high temperatures and freeze-thaw cycles. Low calcium fly ash and granulated blast furnace slag as waste pozzolans and natural zeolite as a natural pozzolan were used as base materials for producing geopolymer mortar. The other purpose the research was to study the effect of alkaline activator ratio (Na₂SiO₃/NaOH on the performance of pozzolan-based geopolymer mortar specimens subjected to extreme temperatures. The influence of high temperatures on the properties of mortars was investigated at 300°C, 600°C, and 900°C. Fire and freeze-thaw and resistance of mortars were investigated in terms of visual appearance, weight loss and residual compressive strength. The minimal values of the residual compressive strength were obtained at 900°C for all mixtures. The residual compressive strength of all specimens was lower than the values obtained for specimens not subjected to any freeze-thaw resistance test, except those containing GGBS. The Na₂SiO₃/NaOH ratios of the alkaline activator solution used to prepare the geopolymer mortars have an effect on the weight losses and residual compressive strengths of the specimens subjected to high temperatures and freeze-thaw cycles. As the Na2SiO3/NaOH ratios increased, the weight and strength losses decreased.

  10. Immobilisation of ion exchange resins in cement

    Howard, C.G.; Jolliffe, C.B.; Lee, D.J.

    1990-09-01

    The removal of activity from spent decontaminating solutions eg LOMI can be achieved using organic ion exchange resins. These resins can be successfully immobilised in cement based matrices. The optimum cement system contained 10% ordinary Portland cement 84% gg blast furnace slag, 6% microsilica with a water cement ratio of 0.5 and a dry resin loading of 36% with respect to total weight. This formulation was successfully scaled up to 200 litres giving a product with acceptable compressive strength, dimensional stability and elastic modulus. Storage of samples under water appears to have no detrimental effects on the product's properties. (author)

  11. Immobilisation of ion exchange resins in cement

    Howard, C.G.; Jolliffe, C.B.; Lee, D.J.

    1990-09-01

    The removal of activity from spent decontaminating solutions eg LOMI can be achieved using organic ion exchange resins. These resins can be successfully immobilised in cement based matrices. The optimum cement system contained 10% ordinary Portland cement, 84% gg blast furnace slag, 6% microsilica with a water cement ratio of 0.5 and a dry resin loading of 36% with respect to total weight. This formulation was successfully scaled up to 200 litres giving a product with acceptable compressive strength, dimensional stability and elastic modulus. Storage of samples under water appears to have no detrimental effects on the products' properties. (author)

  12. The adherence in the union stone-mortar

    Rodríguez García, María Reyes

    1994-06-01

    Full Text Available Stones placates present a wide of problems that result in the fall of plates. One of the causes is the lack of adherence stone-mortar. We considered a study to determine the adherence between several cement mortars (1:3, 1:5, 1:7, 1:9 and a especial mortar prepared with latex and stones (white granite, pink granites, black granites, white marble and cream limestones. The results obtained suggest that only adequate adherence rates (higher than 3 kgf/cm2 achieved with cement mortar 1:3 and especial mortar. Besides it is observed that in the stones studied there is no relation between adherence and the absorption values.

    Los aplacados de piedra presentan una extensa patología que se traduce en la caída de las placas colocadas. Una de las causas es la falta de adherencia mortero-piedra. El estudio se realiza para determinar la tensión de adherencia entre diversos morteros de cemento (1:3, 1:5, 1:7, 1:9 y otro compuesto por mortero y látex y piedras (granito blanco, granitos rosa, granitos negros, mármol blanco y calizas crema. De los resultados obtenidos se deduce que los únicos morteros que permiten valores de adherencia aceptables (superiores a 3 kp/cm2 son el mortero de cemento 1:3 y el especial. Igualmente se comprueba que, en las piedras estudiadas, no existe relación alguna entre la adherencia y la absorción de agua.

  13. Immobilization of radioactive waste in cement based matrices

    Glasser, F.P.; Rahman, A.A.; Macphee, S.; Atkins, M.; Beckley, N.; Carson, S.

    1986-11-01

    Experimental and theoretical studies of hydrated cement systems are described. The behaviour of slag-based cement is described with a view to predicting their long term pH, Esub(n) and mineralogical balance. Modelling studies which enable the prediction at long ages of cement composites are advanced and a base model of the CaO-SiO 2 -H 2 O system presented. The behaviour of U and I in cements is explored. The tolerance of cement systems for a wide range of miscellaneous waste stream components and environmental hazards is described. The redox potential in cements is effectively lowered by irradiation. (author)

  14. Performance of Cement Containing Laterite as Supplementary Cementing Material

    Abbas Bukhari, Z. S.

    2013-03-01

    Full Text Available The utilization of different industrial waste, by-products or other materials such as ground granulated blast furnace slag, silica fume, fly ash, limestone, and kiln dust, etc. as supplemen- tary cementing materials has received considerable attention in recent years. A study has been conducted to look into the performance of laterite as Supplementary Cementing Materials (SCM. The study focuses on compressive strength performance of blended cement containing different percentage of laterite. The cement is replaced accordingly with percentage of 2 %, 5 %, 7 % and 10 % by weight. In addition, the effect of use of three chemically different laterites have been studied on physical performance of cement as in setting time, Le-Chatlier expansion, loss on ignition, insoluble residue, free lime and specifically compressive strength of cement cubes tested at the age of 3, 7, and 28 days. The results show that the strength of cement blended with laterite as SCM is enhanced. Key words: Portland cement, supplementary cementing materials (SCM, laterite, compressive strength KUI – 6/2013 Received January 4, 2012 Accepted February 11, 2013

  15. Moisture transport properties of mortar and mortar joint: A NMR study

    Brocken, H.J.P.; Adant, O.C.G.; Pel, L.

    1997-01-01

    The moisture transport in mortar and mortar joint often is an important parameter in degeneration of brick masonry and other block constructions. In this study, the influence of single additives on the moisture transport properties of mortar is investigated. Due to water extraction during brick laying, curing conditions of mortar in mortar joint differ from curing conditions of separately cured mortar. Consequently, the moisture transport properties of mortar joint differ. In addition to the ...

  16. Moisture transport properties of mortar and mortar joint: a NMR study

    Brocken, H.J.P.; Adan, O.C.G.; Pel, L.

    1997-01-01

    The moisture transport in mortar and mortar joint often is an important parameter in degeneration of brick masonry and other block constructions. In this study, the influence of single additives on the moisture transport properties of mortar is investigated. Due to water extraction during brick laying, curing conditions of mortar in mortar joint differ from curing conditions of separately cured mortar. Consequently, the moisture transport properties of mortar joint differ. In addition to the ...

  17. WATER QUALITY AND TREATMENT CONSIDERATIONS FOR CEMENT-LINED AND A-C PIPE

    Both cement mortar lined (CML) and asbestos-cement pipes (A-C) are widely used in many water systems. Cement linings are also commonly applied in-situ after pipe cleaning, usually to prevent the recurrence of red water or tuberculation problems. Unfortunately, little consideratio...

  18. Mechanical Properties and Durability of CNT Cement Composites

    María del Carmen Camacho

    2014-02-01

    Full Text Available In the present paper, changes in mechanical properties of Portland cement-based mortars due to the addition of carbon nanotubes (CNT and corrosion of embedded steel rebars in CNT cement pastes are reported. Bending strength, compression strength, porosity and density of mortars were determined and related to the CNT dosages. CNT cement paste specimens were exposed to carbonation and chloride attacks, and results on steel corrosion rate tests were related to CNT dosages. The increase in CNT content implies no significant variations of mechanical properties but higher steel corrosion intensities were observed.

  19. Thermogravimetric analyses and mineralogical study of polymer modified mortar with silica fume

    Alessandra Etuko Feuzicana de Souza Almeida

    2006-09-01

    Full Text Available Mineral and organic additions are often used in mortars to improve their properties. Microstructural investigation concerning the effects of styrene acrylic polymer and silica fume on the mineralogical composition of high-early-strength portland cement pastes after 28 days of hydration are presented in this paper. Thermogravimetry and derivative thermogravimetry were used to study the interaction between polymers and cement, as well as the extent of pozzolanic reaction of the mortars with silica fume. Differential scanning calorimetry and X ray diffraction were used to investigate the cement hydration and the effect of the additions. The results showed that the addition of silica fume and polymer reduces the portlandite formation due to delaying of Portland cement hydration and pozzolanic reaction.

  20. Combined effect of nano-SiO2 and nano-Fe2O3 on compressive strength, flexural strength, porosity and electrical resistivity in cement mortars; Influencia de la combinación de nano-SiO2 y nano-Fe2O3 en la resistencia a compresión, resistencia a tracción, porosidad y resistividad eléctrica de morteros de cemento.

    Sanjuán, M.A.; Argiz, C.; Gálvez, J.C.; Reyes, E.

    2018-04-01

    The compressive strength, flexural strength, porosity and electrical resistivity properties of cement mortars with nano-Fe2O3 and nano-SiO2 are studied. Amorphous silica is the main component of pozzolanic materials due to its reaction with calcium hydroxide formed from calcium silicate (C3S and C2S) hydration. The pozzolanic reaction rate is not only proportional to the amount of amorphous silica but also to the surface area available for reaction. Subsequently, fine nano-Fe2O3 and nano-SiO2 particles in mortars are expected to improve mortar performance. The experimental results showed that the compressive strength of mortars with nano-Fe2O3 and nano-SiO2 particles were lower than those obtained with the reference mortar at seven and 28 days. It was shown that the nano-particles were not able to enhance mechanical strength on every occasion. The continuous microstructural progress monitored by mercury intrusion porosimetry (MIP) measurements, pore-size distribution (PSD), total porosity and critical pore diameter also confirmed such results. [Spanish] Se estudia la resistencia a compresión y flexión, porosidad y resistividad eléctrica de morteros de cemento con nano-Fe2O3 y nano-SiO2. La sílice amorfa reacciona con el hidróxido de calcio formado en la hidratación del C3S y C2S. La tasa de reacción puzolánica es proporcional a la cantidad de sílice amorfa y la superficie disponible para la reacción, esperando que las partículas finas de nano-Fe2O3 y nano-SiO2 mejoren las propiedades de los morteros. Los resultados experimentales han mostrado que la resistencia a compresión a siete y 28 días de morteros con partículas de nano-Fe2O3 y nano-SiO2 era, en ocasiones, inferior a la obtenida con el mortero de referencia. Se muestra que las nano-partículas no siempre son capaces de mejorar la resistencia de los morteros. Las medidas mediante porosimetría de intrusión de mercurio (PIM) de la distribución de tamaño de poro (DTP), porosidad total y di

  1. The durability of mortar: consideration of interfacial transition zones to characterize and to model the physicals and chemicals mechanisms involved in mortar corrosion

    Bourdette, B.

    1994-01-01

    In the framework of a study program aiming at anticipating the lifetime of concrete containers used for radioactive waste surface storage, the aim of this work is to model the physical and chemical processes of leaching of the mortars (cement paste + sand) by low ionized water at pH=8.5. This step is indispensable before the predicting of concrete durability (cement paste + sand + gravels) in which it can exist an initial microcrack. The mortar can be described as a three-phase system: the aggregates, the transition aureoles (aggregates-cement paste interfaces) and the cement matrix. The evolution of the very particular characteristics of the transition aureoles in terms of the degradation have been studied. The study has shown that the thickness of the degraded zone in the transition aureole is identical to those of the cement matrix. It has been shown too that the diffusion coefficient in the degraded transition aureole is similar to the diffusion coefficient in the degraded cement matrix. These observations can eventually be explained by a recombination of the texture and of the structure of the transition aureole during the degradation. This reorganization could lead to a decrease of the textural and structural differences which exist between the transition aureole and the cement matrix. As it has been supposed that the characteristics of the degraded zone govern the degradation kinetics, the thickness degraded in the transition aureole is then similar to those of the cement matrix. Mortar can then be considered as a two-phase system towards the degradation: the cement paste is assimilated to a pure paste but with different characteristics due to the presence of transition aureoles. In order to model the degradation of the mortar, the model used has been developed and validated by Adenot for pure cement pastes. At 300 years, the model anticipates that the thickness of the degraded zone in the mortar is of 2.9 cm, which is lightly higher than for the pure paste

  2. Leaching of tritium from a cement composite

    Matsuzuru, Hideo; Ito, Akihiko

    1978-10-01

    Leaching of tritium from cement composites into an aqueous phase has been studied to evaluate the safety of incorporation of the tritiated liquid waste into cement. Leaching tests were performed by the method recommended by the International Atomic Energy Agency. The Leaching fraction was measured as functions of waste-cement ratio (Wa/C), temperature of leachant and curing time. The tritium leachability of cement in the long term test follows the order: alumina cement portland cement slag cement. The fraction of tritium leached increases with increasing Wa/C and temperature and decreasing curing period. A deionized water as a leachant gives a slightly higher leachability than synthetic sea water. The amount leached of tritium from a 200 l drum size specimen was estimated on the basis of the above results. (author)

  3. Tamping Mortars with Stabilizing and Plasticizing Admixtures

    Terlyha, Volodymir; Sobol, Khrystyna

    2012-06-01

    Boreholes cementing operations at the depth of several kilometers requires the best technology as well as the best materials. To produce the materials satisfying all the requirements concerning the tamping works is possible using the technology of dry building mixes (DBM) prepared at the factories by thorough mixing of accurately dosed components. Using of chemical admixtures allows improving some properties of these mixes. In this work the influence of mineral fillers and chemical admixtures on the properties of the fresh mixture and hardened tamping mortar was investigated. It is established that introduction of the admixture with complex action on the basis of stabilizer Walocel 15-01 and plasticizer Melflux 2651 allows obtaining the fresh mixture with high spreadability. At the same time the value of dehydration approaches to zero which favorably effects on stabilization of fresh mixture and not allows the sedimentation processes to take place. By the X-ray analysis, the positive influence of modification admixtures on the hydration processes in the tamping mortars by activating them was identified. In the result of this, the formation of hydrate phases is accelerated; these phases tightly mud the pore area of tamping stone increasing by this its strength.

  4. Influence of parameters of mixing of the mortar mixtures on the performance of ornamental composites for facade coating

    Tkach Evgeniay

    2017-01-01

    Full Text Available Studies have shown that the main physical-mechanical properties of decorative coatings based on colloidal cement systems greatly depend on the homogeneity of the structure of hardened stone, therefore, in the preparation of mortar mixtures were set the task of achieving this target. It is shown that vibrational mix of materials helps to ensure the preparation of mortar mixes with cement-based colloidal systems with a more homogeneous distribution of the components. The efficiency of vibrational mixing was determined by comparing the strength of the mortar mixes based on colloidal cement glue, cooked in vibromaster when the vibration acceleration with the strength of samples prepared in a standard mortar mixer of forced action without vibration. The results of the research confirmed some influence of the mineralogical composition of clinker the cement component of the colloidal material on the effect of vibration treatment solutions. Parameters preparation of the mortar mixtures based on cement colloidal material in a vibratory mixer. Optimum resonant operating frequency of the vibrations, at which is achieved the positive effect of mixing of the mixture is ensured with amplitude 5mm while accelerating 214,8 m/S2 and duration of mixing 60-90s. It is established that vibropressure contributes to the intensification hydration processes to temperature is minus 5 0С

  5. Chemical acceleration of a neutral granulated blast-furnace slag activated by sodium carbonate

    Kovtun, Maxim; Kearsley, Elsabe P.; Shekhovtsova, Julia

    2015-01-01

    This paper presents results of a study on chemical acceleration of a neutral granulated blast-furnace slag activated using sodium carbonate. As strength development of alkali-activated slag cements containing neutral GBFS and sodium carbonate as activator at room temperature is known to be slow, three accelerators were investigated: sodium hydroxide, ordinary Portland cement and a combination of silica fume and slaked lime. In all cements, the main hydration product is C–(A)–S–H, but its structure varies between tobermorite and riversideite depending on the accelerator used. Calcite and gaylussite are present in all systems and they were formed due to either cation exchange reaction between the slag and the activator, or carbonation. With accelerators, compressive strength up to 15 MPa can be achieved within 24 h in comparison to 2.5 MPa after 48 h for a mix without an accelerator

  6. Preparation of Autoclaved Foamed Concrete Block from Fly Ash and Carbide Slag

    Tan Xing

    2018-01-01

    Full Text Available To achieve the comprehensive utilization of solid waste and reduce costs, fly ash, carbide slag, and low-clinker cement were used to produce lightweight foamed concrete block. Granulated blast-furnace slag (GBFS was used as composition correction material in the block. The effects of curing temperature and dosage of low-clinker cement on the performance of foamed concrete block were investigated. The optimal material proportioning is obtained: fly ash 58.5%, carbide slag 20%, GBFS 10%, gypsum 1.5% and low-clinker cement 10%. The proper curing regime is “temperature rising 4h-180°C constant temperature 4h-natural cooling”. The results indicate that the compressive strength of the block reaches 3.55 MPa while the density is 616.9 kg/m3. The performance of the product meets JC/T 1062-2007 (China professional standard of foamed concrete block.

  7. Prediction models of mechanical properties for pet-mortar composite in sodium sulphateaggressive mediums

    Kazi Tani Nabil; Benosman A.S.; Senhadji Y.; Taïbi H.; Mouli M.; Belbachir M.

    2018-01-01

    In this research, an investigation was carried out on the effect of sodium sulphate attack on the durability of composites produced with waste polyethylene terephthalate (PET). Experiments were accomplished on limestone sand and cement mortars where the blended Portland cement was partially replaced by various volume fractions of waste PET particles (6%, 12% and 17%). The test solutions used to supply the sulphate ions and cations were 5%sodium sulphate solution. Compressive strengths measure...

  8. High performance concrete with blended cement

    Biswas, P.P.; Saraswati, S.; Basu, P.C.

    2012-01-01

    Principal objectives of the proposed project are two folds. Firstly, to develop the HPC mix suitable to NPP structures with blended cement, and secondly to study its durability necessary for desired long-term performance. Three grades of concrete to b considered in the proposed projects are M35, M50 and M60 with two types of blended cements, i.e. Portland slag cement (PSC) and Portland pozzolana cement (PPC). Three types of mineral admixtures - silica fume, fly ash and ground granulated blast furnace slag will be used. Concrete mixes with OPc and without any mineral admixture will be considered as reference case. Durability study of these mixes will be carried out

  9. Apparatus for manufacturing ceramics microspheres for cementing applications

    2012-01-01

    A method and apparatus for manufacturing ceramic microspheres from industrial slag. The micro spheres have a particle size of about 38 microns to about 150 microns. The microspheres are used to create a cement slurry having a density of at least about Illbs/g. The resultant cement slurry may then be

  10. The influence of blast furnace slag, fly ash and silica fume on corrosion of reinforced concrete in marine environment

    Polder, R.B.

    1996-01-01

    Chloride penetration from sea water may cause corrosion of reinforcement in concrete structures. Adding reactive inorganic materials such as blast furnace slag, fly ash or silica fume to the cement matrix improves the resistance against chloride penetration as compared to Portland cement concrete. A

  11. Immobilization of radioactive waste in cement-based matrices

    Glasser, F.P.; Rahman, A.A.; Macphee, D.; Angus, M.J.; Atkins, M.; Dept. of Chemistry)

    1985-01-01

    A solubility model of the system CaO-SiO 2 -H 2 O is developed which takes account of the state of Si polymerization in the solid. Free energies of formations of its bonding hydrogel are tabulated. The internal redox conditions in cements have been measured; in particular, slags lower the Esub(eta) relative to OPC. The fate of Sr and U in cement systems has been determined; Sr is incorporated in the aluminate phases, while U 6+ is precipitated as Ca-U-O-H 2 O phases. Lowering the internal Esub(eta) reduces U solubility. Studies of the carbonation of slag-cement blends are reported. (author)

  12. Synthesis of Expansive Mortar Developed in Laboratory for Dismounting of Ornamental Rocks

    Lucena D V; Campos D B C; Lira H L; Neves G A

    2011-01-01

    The expansive mortar is constituted by a mixture of watery phase with an agent expander, when hydrated, presents volume increase and the generation of fictions in the rock due to generated pressure. The objective of this work is to synthecize expansive mortar that they present enough expansive pressure for the dismounting of granite and marble. They had been used as raw materials: carbonate of calcium, Portland cement and additives for control of the expansion. The formularizations had been synthecized on the basis of the chemical analysis of a mortar commercial and characterized by XRD, laser particle size measurements and evaluation of expansive pressure. All the developed formularizations had presented similar characteristics to the ones of the commercial mortar.

  13. Cost Optimization of Mortars Containing Different Pigments and Their Freeze-Thaw Resistance Properties

    Sadık Alper Yıldızel

    2016-01-01

    Full Text Available Nowadays, it is common to use colored concrete or mortar in prefabricated concrete and reinforced concrete construction elements. Within the scope of this study, colored mortars were obtained with the addition of brown, yellow, black, and red pigments into the white cement. Those mixtures are examined for their compressive strength, unit weight, water absorption, and freeze-thaw resistance. Subsequent to comparison of these properties, a cost optimization has been conducted in order to compare pigment costs. The outcomes showed that the pore structure in architectural mortar applications plays an important role in terms of durability. And cost optimization results show that light colored minerals can be used instead of white cements.

  14. Feasibility analysis of the use of sugar cane bagasse ash as mineral addition to cementitious mortars

    Fazzan, J.V.; Pereira, A.M.; Moraes, M.J.B. de; Akasaki, J.L.; Sanches, A.O.; Malmonge, J. A.

    2014-01-01

    Currently, Brazil is experiencing an expansion of sugarcane plantations, which makes the country the world's largest producer of sugarcane. With the bagasse generated during the process, is generated the bagasse ash cane sugar (CBC) which consists mainly of silicon dioxide (SiO_2) and presents as potential alternative raw material for the production of cement composites. In this context, the objective of this study is to evaluate the reactivity of the CBC through physical and chemical analysis, for the production of mortars. The study of the CBC was performed by means of XRF testing, XRD, SEM and ADL. Mortar specimens with different percentages of CBC in partial replacement of Portland cement, for analysis of compressive strength were also produced. Despite the mixtures with additions have lower resistance to conventional mortars, the results showed the potential of the CBC as reactive mineral addition. (author)

  15. Colour, compressive strength and workability of mortars with an iron rich sewage sludge ash

    Kappel, Annemette; Ottosen, Lisbeth M.; Kirkelund, Gunvor Marie

    2017-01-01

    This paper reports a study of the colour, compressive strength and workability of mortar when cement is partly replaced by sewage sludge ash (SSA). In the study, an iron rich SSA was dry milled into six different fractions. The results showed that the colour, compressive strength and workability...

  16. Development of lightweight mortars targeted on the high strength, low density and low permeability

    Spiesz, P.R.; Yu, Q.; Brouwers, H.J.H.; Uzoegbo, H.C.; Schmidt, W.

    2013-01-01

    This article presents a mix design methodology for the development of cement-based lightweight mortars. Expanded-glass lightweight aggregates were used in this study as the lightweight material. The mix design was developed applying the packing theory using the modified Andreasen and Andersen model

  17. Hydration of refractory cements, with spinel phase generated in-situ

    Lavat, A.E; Grasselli, M.C; Giuliodori Lovecchio, E

    2008-01-01

    High alumina refractory materials with additions of synthetic spinel (MgAl 2 O 4 ) have good thermo mechanical and attack from slag properties, which are useful in many technological applications. The spinel phase generated in-situ, MA, has proven to be a suitable and economic alternative to the use of sintered or electrocast spinels. Prior studies have established synthesis conditions for refractory cements with the spinel phase generated in-situ (CCAMA) starting with alumina mixtures and Buenos Aires dolomites. The binding properties of the aluminous cements depend on the hydrated calcium aluminates that form in the setting and hardening stages of the pastes. To avoid breaks, the refractory material must undergo programmed heating before reaching the serviceable temperature. It should also include the present phases and the transformations that occur at different temperatures. In this context knowledge about the green mineral composition and its response to an increase in temperature is especially important. This work presents studies to define the composition of CCAMA cement mortars at different hydration ages, and to estimate phase proportions and behavior during dehydration. DRX and FTIR techniques are applied in order to follow the structural changes that take place during the hydration process. The evolution of the dehydration is also studied, mostly using FTIR. The mortars were prepared with a water/cement ration of 0.5, recommended for this kind of work. The hydration was carried out at room temperature and samples were analyzed at the following ages: 15 min.; 1 h.; 1, 3, 7, 14, 28, 60 and 90 days. With the results the evolution of the phases as a function of the age of the hydration were studied. The main hydrate that was formed was CAH 10 , with a significantly increased proportion during the first 14 days of hydration. Its carbonation was also observed by the presence of calcium carboaluminates and the formation of gibbsite. The MA phase is also

  18. Durabilité de pâtes de ciments contenant du laitier d’El Hadjar conservées dans des milieux agressifs et à des températures de climat chaud Durability of cement pastes containing slag of El Hajar preserved in aggressive environments and at temperatures of hot climate

    Clastres P.

    2012-09-01

    Full Text Available En vue d’améliorer la durabilité des bétons durcis, notamment vis à vis des eaux agressives telles que eau de mer, eaux sulfatées, …et dans le cas d’une température de conservation de climat chaud (20 à 40 °C, nous proposons d’utiliser des ciments contenant 20 % (CPJ, CEM II B ou 50 % (CHF, CEM III A de laitier granulé moulu de haut fourneau d’El Hadjar. Les essais sont réalisés sur pâte pure afin de mieux suivre parallèlement l’évolution minéralogique des mélanges durcis par analyse au moyen de la diffraction des rayons X. Les indicateurs de durabilités choisis et suivis de 1 jour à 1 an sont les variations dimensionnelles et les résistances mécaniques en compression simple. Le pH des solutions, liés notamment à la fréquence de renouvellement des bains, apparaît comme un paramètre important d’agressivité. Les résultats obtenus permettent notamment de mettre en évidence l’effet bénéfique sur la durabilité aux sulfates d’un ajout aux ciments de laitier granulé ainsi qu’une certaine agressivité pour ces mêmes ciments d’une conservation en eau de mer à 20°C. Une température de climat chaud (40°C ne modifie pas fondamentalement ces résultats. To improve the durability of hardened concrete, especially against aggressive water such as sea water, sulphated, … and in the case of a conservation temperature of hot climate (20 to 40°C we propose the use of cements containing 20% (CPJ CEM II B or 50% (CHF, CEM III A granulated blast furnace slag of El Hajar. The tests are performed on cement paste in order to better follow parallely the mineralogical evolution of mixtures cured by analysis of X-ray diffraction. The Indicators of sustainability selected and followed from 1 day to 1 year, are the dimensional variation and the compressive strength simple. The pH of the solutions, especially related to the renewal frequency of the baths, appears as an important parameter of aggressiveness. The

  19. The use of activated slags as immobilisation matrices for ILW

    Milestone, N. B.; Bai, Y.; Yang, C. H.; Shi, Y. J.; Li, X. C.

    2008-01-01

    Composite cements where large amounts of blast furnace slag (BFS) replace Portland cement are currently used for immobilisation of ILW. Hydration of BFS is activated by the small amount of OPC present but the amount of reaction that occurs is limited at ambient temperatures. Increasing the temperature increases the hydration of the BFS but large amounts still remain unreacted, leaving a porous matrix where the capillary pores remain filled with a highly alkaline solution. This solution causes corrosion of reactive metals giving rise to expansive reactions and hydrogen release, and it can destroy the structure of zeolites releasing the adsorbed species. Apart from OPC, BFS hydration can be activated by other compounds such as hydroxides, sulphates, silicates, and calcium aluminate cements. The use of these alternatives gives rise to binders such as ettringite and straetlingite which have a different chemistry where the pore solution has a lower pH. Corrosion of metals does not readily occur in these binders. This may be due to the reduced pH but could also arise from the lack of pore water, as these binders bind more water in their structure so that it is not available for transport of ionic species. This extra water binding also has potential for immobilisation of sludges where high w/s ratios are necessitated by the need to transport the sludge. This paper will review some of the alternative activators for slag hydration and present experimental results on several systems where slag has been activated with compounds other than OPC. (authors)

  20. Synthesis of Portland cement and calcium sulfoaluminate-belite cement for sustainable development and performance

    Chen, Irvin Allen

    Portland cement concrete, the most widely used manufactured material in the world, is made primarily from water, mineral aggregates, and portland cement. The production of portland cement is energy intensive, accounting for 2% of primary energy consumption and 5% of industrial energy consumption globally. Moreover, portland cement manufacturing contributes significantly to greenhouse gases and accounts for 5% of the global CO2 emissions resulting from human activity. The primary objective of this research was to explore methods of reducing the environmental impact of cement production while maintaining or improving current performance standards. Two approaches were taken, (1) incorporation of waste materials in portland cement synthesis, and (2) optimization of an alternative environmental friendly binder, calcium sulfoaluminate-belite cement. These approaches can lead to less energy consumption, less emission of CO2, and more reuse of industrial waste materials for cement manufacturing. In the portland cement part of the research, portland cement clinkers conforming to the compositional specifications in ASTM C 150 for Type I cement were successfully synthesized from reagent-grade chemicals with 0% to 40% fly ash and 0% to 60% slag incorporation (with 10% intervals), 72.5% limestone with 27.5% fly ash, and 65% limestone with 35% slag. The synthesized portland cements had similar early-age hydration behavior to commercial portland cement. However, waste materials significantly affected cement phase formation. The C3S--C2S ratio decreased with increasing amounts of waste materials incorporated. These differences could have implications on proportioning of raw materials for cement production when using waste materials. In the calcium sulfoaluminate-belite cement part of the research, three calcium sulfoaluminate-belite cement clinkers with a range of phase compositions were successfully synthesized from reagent-grade chemicals. The synthesized calcium sulfoaluminate