Energy Technology Data Exchange (ETDEWEB)
Drescher, P., E-mail: philipp.drescher@uni-rostock.de [Fluidic Technology and Microfluidics, Faculty of Mechanical Engineering and Marine Technology, University of Rostock, 18059 Rostock (Germany); Witte, K. [Physics of New Materials, Institute of Physics, University of Rostock, 18051 Rostock (Germany); Yang, B. [Polymer Physics, Institute of Physics, University of Rostock, 18051 Rostock (Germany); Steuer, R.; Kessler, O. [Chair of Materials Science, Faculty of Mechanical Engineering and Marine Technology, University of Rostock, 18059 Rostock (Germany); Burkel, E. [Physics of New Materials, Institute of Physics, University of Rostock, 18051 Rostock (Germany); Schick, C. [Polymer Physics, Institute of Physics, University of Rostock, 18051 Rostock (Germany); Seitz, H. [Fluidic Technology and Microfluidics, Faculty of Mechanical Engineering and Marine Technology, University of Rostock, 18059 Rostock (Germany)
2016-05-15
The fabrication of Zr{sub 70}Cu{sub 24}Al{sub 4}Nb{sub 2} bulk metallic glass composite samples by spark plasma sintering (SPS) process has been successfully realized. The unique characteristics of bulk metallic glasses could lead to the possibility of future applications as new structural and functional materials. The densification of an amorphous Zr{sub 70}Cu{sub 24}Al{sub 4}Nb{sub 2} powder was realized in a systematic study changing the sintering temperature in the SPS process leading to stable composites characteristic of amorphous and nanocrystalline structures. X-ray diffractometry (XRD) and differential scanning calorimetry (DSC) analysis, transmission electron microscopy (TEM) as well as hardness tests were applied to determine the structural and mechanical properties of the sintered materials. A stable amorphous bulk metallic glass based on Zr{sub 70}Cu{sub 24}Al{sub 4}Nb{sub 2} with a low fraction of crystallites could be fabricated applying a nominal sintering temperature of 400 °C. Higher sintering temperatures lead to composites with high fractions of nanocrystalline material with porosities below 0.5%.
International Nuclear Information System (INIS)
Salvador, M. D.; Bonache, V.; Amigo, V.; Busquets, D.
2008-01-01
In this work the sintering behaviour of fine, ultrafine and nanocrystalline WC-12Co mixtures obtained by high energy milling, as well commercial nano powders, have been studied, in order to evaluate the effect of the particle size and the powder processing, in the densification, microstructural development and mechanical properties of the final product. The consolidation of the mixtures has been made by uniaxial pressing and sintering in vacuum, and by hot isostatic pressing. The sintered materials have been evaluated by measures of density, hardness and indentation fracture toughness, and micro structurally characterized by optical microscopy and scanning and transmission electronic microscopy (SEM and TEM). The results show the improvements in resistant behaviour of the materials obtained from nanocrystalline powders, in spite of the grain growth experienced during the sintering. The best results were obtained for the milling nanocrystalline material, which presents values of hardness higher than 180 HV. (Author) 46 refs
Czech Academy of Sciences Publication Activity Database
Marek, I.; Vojtěch, D.; Michalcová, A.; Kubatík, Tomáš František
2015-01-01
Roč. 627, March (2015), s. 326-332 ISSN 0921-5093 Institutional support: RVO:61389021 Keywords : Nano-crystalline material * Selective leaching * Silver * Spark plasma sintering * Strength Subject RIV: JK - Corrosion ; Surface Treatment of Materials Impact factor: 2.647, year: 2015 http://dx.doi.org/10.1016/j.msea.2015.01.014
Jakubowicz, J.; Adamek, G.; Sopata, M.; Koper, J. K.; Siwak, P.
2017-12-01
The paper presents the results of nanocrystalline powder tantalum consolidation using hot pressing. The authors used two different heating techniques during hot pressing: high-frequency induction heating (HFIH) and pulse plasma sintering (PPS). A comparison of the structure, microstructure, mechanical properties and corrosion resistance of the bulk nanocrystalline tantalum obtained in both techniques was performed. The nanocrystalline powder was made to start from the microcrystalline one using the high-energy ball milling process. The nanocrystalline powder was hot-pressed at 1000 °C, whereas, for comparison, the microcrystalline powder was hot pressed up to 1500 °C for proper consolidation. The authors found that during hot pressing, the powder partially reacts with the graphite die covered by boron nitride, which facilitated punches and powder displacement in the die during densification. Tantalum carbide and boride in the nanocrystalline material was found, which can improve the mechanical properties. The hardness of the HFIH and PPS nanocrystalline tantalum was as high as 625 and 615 HV, respectively. The microstructure was more uniform in the PPS nanomaterial. The corrosion resistance in both cases deteriorated, in comparison to the microcrystalline material, while the PPS material corrosion resistance was slightly better than that of the HFIH one.
International Nuclear Information System (INIS)
Patil, J.Y.; Mulla, I.S.; Suryavanshi, S.S.
2013-01-01
Graphical abstract: Display Omitted Highlights: ► Synthesis of nanocrystalline MgFe 2 O 4 by economical citrate gel combustion method. ► Structural, morphological, and gas response properties of MgFe 2 O 4 . ► Enhancement in selectivity of MgFe 2 O 4 towards LPG with sintering temperature. ► Use of MgFe 2 O 4 to detect different gases at different operating temperatures. -- Abstract: Spinel type MgFe 2 O 4 material was synthesized by citrate gel combustion method. The effect of sintering temperature on structural, morphological, and gas response properties was studied. The powder X-ray diffraction pattern and transmission electron microscope study confirms nanocrystalline spinel structure of the synthesized powder. The material was tested for response properties to various reducing gases like liquid petroleum gas (LPG), acetone, ethanol, and ammonia. The results demonstrated n-type semiconducting behavior of MgFe 2 O 4 material. It was revealed that MgFe 2 O 4 sintered at 973 K was most sensitive to LPG at 648 K and to acetone at 498 K. However MgFe 2 O 4 sintered at 1173 K exhibited higher response and selectivity to LPG with marginal increase in the operating temperature. Furthermore, the sensor exhibited a fast response and a good recovery. It was observed that the particles size, porosity, and surface activity of the sensor material is affected by the sintering temperature.
SINTERING EFFECTS ON THE DENSIFICATION OF NANOCRYSTALLINE HYDROXYAPATITE
Directory of Open Access Journals (Sweden)
M. Amiriyan
2011-06-01
Full Text Available The effects of sintering profiles on the densification behaviour of synthesized nanocrystalline hydroxyapatite (HA powder were investigated in terms of phase stability and mechanical properties. A wet chemical precipitation method was successfully employed to synthesize a high purity and single phase HA powder. Green HA compacts were prepared and subjected to sintering in air atmosphere over a temperature range of 700° C to 1300° C. In this study two different holding times were compared, i.e. 1 minute versus the standard 120 minutes. The results revealed that the 1 minute holding time sintering profile was indeed effective in producing a HA body with high density of 98% theoretical when sintered at 1200° C. High mechanical properties such as fracture toughness of 1.41 MPa.m1/2 and hardness of 9.5 GPa were also measured for HA samples sintered under this profile. Additionally, XRD analysis indicated that decomposition of the HA phase during sintering at high temperatures was suppressed.
Rapid rate sintering of nanocrystalline ZrO2-3 mol% Y2O3
International Nuclear Information System (INIS)
Chen, D.J.; Mayo, M.J.
1996-01-01
Conventional ramp-and-hold sintering with a wide range of heating rates was conducted on submicrometer and nanocrystalline ZrO 2 -3 mol% Y 2 O 3 powder compacts. Although rapid heating rates have been reported to produce high density/fine grain size products for many submicrometer and smaller starting powders, the application of this technique to ZrO 2 -3 mol% Y 2 O 3 produced mixed results. In the case of submicrometer ZrO 2 -3 mol% Y 2 O 3 , neither densification nor grain growth was affected by the heating rate used. In the case of nanocrystalline ZrO 2 -3 mol% Y 2 O 3 , fast heating rates severely retarded densification and had a minimal effect on grain growth. The large adverse effect of fast heating rates on the densification of the nanocrystalline powder was traced to a thermal gradient/differential densification effect. Microstructural evidence suggests that the rate of densification greatly exceeded the rate of heat transfer in this material; consequently, the sample interior was not able to densify before being geometrically constrained by a fully dense shell which formed at the sample exterior. This finding implies that rapid rate sintering will meet severe practical constraints in the manufacture of bulk nanocrystalline ZrO 2 -3 mol% Y 2 O 3 specimens
International Nuclear Information System (INIS)
Hari Prasad, D.; Kim, H.-R.; Park, J.-S.; Son, J.-W.; Kim, B.-K.; Lee, H.-W.; Lee, J.-H.
2010-01-01
Reduced sintering temperature of doped ceria can greatly simplify the fabrication process of solid oxide fuel cells (SOFCs) by utilizing the co-firing of all cell components with a single step. In the present study, nano-crystalline gadolinium doped ceria (GDC) powders of high sinterability at lower sintering temperature has been synthesized by co-precipitation at room temperature. The successful synthesis of nano-crystalline GDC was confirmed by XRD, TEM and Raman spectroscopy analysis. Dilatometry studies showed that GDC prepared by this method can be fully densified (97% relative density) at a sintering temperature of 950 o C which is fairly lower than ever before. It has also been found that the sintered samples have a higher ionic conductivity of 1.64 x 10 -2 S cm -1 at 600 o C which is suitable for the intermediate temperature SOFC application.
Energy Technology Data Exchange (ETDEWEB)
Patil, J.Y. [School of Physical Sciences, Solapur University Solapur-413255 (India); Mulla, I.S. [Emeritus Scientist (CSIR), Centre for Materials for Electronic Technology(C-MET) Pune-411 008 (India); Suryavanshi, S.S., E-mail: sssuryavanshi@rediffmail.com [School of Physical Sciences, Solapur University Solapur-413255 (India)
2013-02-15
Graphical abstract: Display Omitted Highlights: ► Synthesis of nanocrystalline MgFe{sub 2}O{sub 4} by economical citrate gel combustion method. ► Structural, morphological, and gas response properties of MgFe{sub 2}O{sub 4}. ► Enhancement in selectivity of MgFe{sub 2}O{sub 4} towards LPG with sintering temperature. ► Use of MgFe{sub 2}O{sub 4} to detect different gases at different operating temperatures. -- Abstract: Spinel type MgFe{sub 2}O{sub 4} material was synthesized by citrate gel combustion method. The effect of sintering temperature on structural, morphological, and gas response properties was studied. The powder X-ray diffraction pattern and transmission electron microscope study confirms nanocrystalline spinel structure of the synthesized powder. The material was tested for response properties to various reducing gases like liquid petroleum gas (LPG), acetone, ethanol, and ammonia. The results demonstrated n-type semiconducting behavior of MgFe{sub 2}O{sub 4} material. It was revealed that MgFe{sub 2}O{sub 4} sintered at 973 K was most sensitive to LPG at 648 K and to acetone at 498 K. However MgFe{sub 2}O{sub 4} sintered at 1173 K exhibited higher response and selectivity to LPG with marginal increase in the operating temperature. Furthermore, the sensor exhibited a fast response and a good recovery. It was observed that the particles size, porosity, and surface activity of the sensor material is affected by the sintering temperature.
International Nuclear Information System (INIS)
Xiaoya, Liu; Yuping, Li; Lianxi, Hu
2013-01-01
The process of mechanically activated disproportionation and desorption-recombination in-situ sintering was proposed to synthesize highly densified nanocrystalline NdFeB magnet, and its validity was demonstrated by experimental investigation with the use of a Nd 16 Fe 76 B 8 (atomic ratio) alloy. Firstly, the as-cast alloy was disproportionated by mechanical milling in hydrogen, with the starting micron-sized Nd 2 Fe 14 B phase decomposed into an intimate mixture of nano-structured NdH 2.7 , Fe 2 B and α-Fe phases. The as-disproportionated alloy powders were compacted by cold pressing and then subjected to desorption-recombination in-situ sintering. The microstructure of both the as-disproportionated and the subsequently sintered samples was characterized by X-ray diffraction and electron transmission microscopy, respectively. The magnetic properties of the sintered samples were measured by using vibrating sample magnetometer. The results showed that, by vacuum sintering, not only was the powder compact consolidated, but also the as-disproportionated microstucture transformed into nanocrystalline Nd 2 Fe 14 B phase via the well-known desorption-recombination reaction, thus giving rise to nanocrystalline NdFeB magnet. In the present study, the optimal sintering parameters were found to be 780 °C×30 min. In this case, the coercivity, the remanence, and maximum energy product of the magnet sample achieved 0.8 T, 635.3 kA/m, and 106.3 kJ/m 3 , respectively. - Highlights: ► Nano-structured disproportionated NdFeB alloy powders by mechanical milling in hydrogen. ► Highly densified green magnet compact by cold pressing of as-disproportionated NdFeB alloy powders. ► Nanocrystalline NdFeB magnets by desorption-recombination in-situ sintering under vacuum. ► Magnetic properties significantly improved by relative density enhancement and nanocrystallization of Nd 2 Fe 14 B phase. ► The effects of sintering parameters on magnetic properties and the underlying
Nanocrystalline ceramic materials
Siegel, Richard W.; Nieman, G. William; Weertman, Julia R.
1994-01-01
A method for preparing a treated nanocrystalline metallic material. The method of preparation includes providing a starting nanocrystalline metallic material with a grain size less than about 35 nm, compacting the starting nanocrystalline metallic material in an inert atmosphere and annealing the compacted metallic material at a temperature less than about one-half the melting point of the metallic material.
Energy Technology Data Exchange (ETDEWEB)
Xiaoya, Liu; Yuping, Li [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Lianxi, Hu, E-mail: hulx@hit.edu.cn [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China)
2013-03-15
The process of mechanically activated disproportionation and desorption-recombination in-situ sintering was proposed to synthesize highly densified nanocrystalline NdFeB magnet, and its validity was demonstrated by experimental investigation with the use of a Nd{sub 16}Fe{sub 76}B{sub 8} (atomic ratio) alloy. Firstly, the as-cast alloy was disproportionated by mechanical milling in hydrogen, with the starting micron-sized Nd{sub 2}Fe{sub 14}B phase decomposed into an intimate mixture of nano-structured NdH{sub 2.7}, Fe{sub 2}B and {alpha}-Fe phases. The as-disproportionated alloy powders were compacted by cold pressing and then subjected to desorption-recombination in-situ sintering. The microstructure of both the as-disproportionated and the subsequently sintered samples was characterized by X-ray diffraction and electron transmission microscopy, respectively. The magnetic properties of the sintered samples were measured by using vibrating sample magnetometer. The results showed that, by vacuum sintering, not only was the powder compact consolidated, but also the as-disproportionated microstucture transformed into nanocrystalline Nd{sub 2}Fe{sub 14}B phase via the well-known desorption-recombination reaction, thus giving rise to nanocrystalline NdFeB magnet. In the present study, the optimal sintering parameters were found to be 780 Degree-Sign C Multiplication-Sign 30 min. In this case, the coercivity, the remanence, and maximum energy product of the magnet sample achieved 0.8 T, 635.3 kA/m, and 106.3 kJ/m{sup 3}, respectively. - Highlights: Black-Right-Pointing-Pointer Nano-structured disproportionated NdFeB alloy powders by mechanical milling in hydrogen. Black-Right-Pointing-Pointer Highly densified green magnet compact by cold pressing of as-disproportionated NdFeB alloy powders. Black-Right-Pointing-Pointer Nanocrystalline NdFeB magnets by desorption-recombination in-situ sintering under vacuum. Black-Right-Pointing-Pointer Magnetic properties significantly
Energy Technology Data Exchange (ETDEWEB)
Salvador, M. D.; Bonache, V.; Amigo, V.; Busquets, D.
2008-07-01
In this work the sintering behaviour of fine, ultrafine and nanocrystalline WC-12Co mixtures obtained by high energy milling, as well commercial nano powders, have been studied, in order to evaluate the effect of the particle size and the powder processing, in the densification, microstructural development and mechanical properties of the final product. The consolidation of the mixtures has been made by uniaxial pressing and sintering in vacuum, and by hot isostatic pressing. The sintered materials have been evaluated by measures of density, hardness and indentation fracture toughness, and micro structurally characterized by optical microscopy and scanning and transmission electronic microscopy (SEM and TEM). The results show the improvements in resistant behaviour of the materials obtained from nanocrystalline powders, in spite of the grain growth experienced during the sintering. The best results were obtained for the milling nanocrystalline material, which presents values of hardness higher than 180 HV. (Author) 46 refs.
Energy Technology Data Exchange (ETDEWEB)
Sanjay Kumar, D. [Fuel Chemistry Division, Chemistry Group, Indira Gandhi Centre for Atomic Research, Kalpakkam, 603102, Tamil Nadu (India); Ananthasivan, K., E-mail: asivan@igcar.gov.in [Fuel Chemistry Division, Chemistry Group, Indira Gandhi Centre for Atomic Research, Kalpakkam, 603102, Tamil Nadu (India); Venkata Krishnan, R. [Fuel Chemistry Division, Chemistry Group, Indira Gandhi Centre for Atomic Research, Kalpakkam, 603102, Tamil Nadu (India); Amirthapandian, S. [Material Physics Division, Materials Science Group, Indira Gandhi Centre for Atomic Research, Kalpakkam, 603102, Tamil Nadu (India); Dasgupta, Arup [Microscopy and Thermo-Physical Property Division, Metallurgy and Materials Group, Indira Gandhi Centre for Atomic Research, Kalpakkam, 603102, Tamil Nadu (India)
2016-10-15
Volume combustion was observed in the auto-ignition of the citrate gels containing the nitrates of yttrium/thorium for the first time in mixture with a fuel (citric acid) to oxidant (Y{sup 3+} or Th{sup 4+} nitrate) ratio close to that demanded by the stoichiometry. These nanocrystalline powders were characterized for their bulk density, specific surface area, particle size distribution, carbon residue and X-ray crystallite size and were sintered by both the conventional and the two-step method. The maximum relative sintered density of Y{sub 2}O{sub 3} was 98.9% TD. The sintered density of thoria (97.8% TD) is the highest among the values reported so far, for nanocrystalline ThO{sub 2}. Characterization of the pellets and powders by using scanning electron microscopy and transmission electron microscopy reaffirmed nanocrystallinity and that the sintered pellets comprised faceted sintered grains. The two-step sintering was found to restrict “runaway” sintering. - Highlights: • Scaled-up synthesis of nanocrystalline Y{sub 2}O{sub 3} and ThO{sub 2} using citrate gel-combustion method. • VCR was observed at a fuel to nitrate ratio (R) of 0.125 and 0.17 in mixtures containing Th(NO{sub 3}){sub 4} and Y(NO{sub 3}){sub 3} respectively. • The calcined powders were compacted and sintered by using a novel two-step sintering method. • Sintered densities as high as 97.8% T.D. (ThO{sub 2}, T{sub H} = 0.48) and 98.9% T.D. (Y{sub 2}O{sub 3}, T{sub H} = 0.61) were obtained.
Flash sintering of ceramic materials
Dancer, C. E. J.
2016-10-01
During flash sintering, ceramic materials can sinter to high density in a matter of seconds while subjected to electric field and elevated temperature. This process, which occurs at lower furnace temperatures and in shorter times than both conventional ceramic sintering and field-assisted methods such as spark plasma sintering, has the potential to radically reduce the power consumption required for the densification of ceramic materials. This paper reviews the experimental work on flash sintering methods carried out to date, and compares the properties of the materials obtained to those produced by conventional sintering. The flash sintering process is described for oxides of zirconium, yttrium, aluminium, tin, zinc, and titanium; silicon and boron carbide, zirconium diboride, materials for solid oxide fuel applications, ferroelectric materials, and composite materials. While experimental observations have been made on a wide range of materials, understanding of the underlying mechanisms responsible for the onset and latter stages of flash sintering is still elusive. Elements of the proposed theories to explain the observed behaviour include extensive Joule heating throughout the material causing thermal runaway, arrested by the current limitation in the power supply, and the formation of defect avalanches which rapidly and dramatically increase the sample conductivity. Undoubtedly, the flash sintering process is affected by the electric field strength, furnace temperature and current density limit, but also by microstructural features such as the presence of second phase particles or dopants and the particle size in the starting material. While further experimental work and modelling is still required to attain a full understanding capable of predicting the success of the flash sintering process in different materials, the technique non-etheless holds great potential for exceptional control of the ceramic sintering process.
Preparation and mechanical properties of ultra-high-strength nanocrystalline metals
Czech Academy of Sciences Publication Activity Database
Marek, I.; Vojtěch, D.; Michalcová, A.; Kubatík, Tomáš František
2015-01-01
Roč. 15, č. 4 (2015), s. 596-600 ISSN 1213-2489 Institutional support: RVO:61389021 Keywords : Mechanical properties * Nanocrystalline materials * Selective leaching * Silver * Spark plasma sintering Subject RIV: JG - Metallurgy
Sintered powder cores of high Bs and low coreloss Fe84.3Si4B8P3Cu0.7 nano-crystalline alloy
Directory of Open Access Journals (Sweden)
Yan Zhang
2013-06-01
Full Text Available Nano-crystalline Fe-rich Fe84.3Si4B8P3Cu0.7 alloy ribbon with saturation magnetic flux density (Bs close to Si-steel exhibits much lower core loss (Wt than Si-Steels. Low glass forming ability of this alloy limits fabrication of magnetic cores only to stack/wound types. Here, we report on fabrication, structural, thermal and magnetic properties of bulk Fe84.3Si4B8P3Cu0.7 cores. Partially crystallized ribbons (obtained after salt-bath annealing treatment were crushed into powdered form (by ball milling, and were compacted to high-density (∼88% bulk cores by spark plasma sintering (SPS. Nano-crystalline structure (consisting of α-Fe grain in remaining amorphous matrix similar to wound ribbon cores is preserved in the compacted cores. At 50 Hz, cores sintered at Ts = 680 K show Wt 1 kHz. A trade-off between porosity and electrical resistivity is necessary to get low Wt at higher f. In the f range of ∼1 to 100 kHz, we have shown that the cores mixed with SiO2 exhibit much lower Wt than Fe-powder cores, non-oriented Si-steel sheets and commercially available sintered cores. We believe our core material is very promising to make power electronics/electrical devices much more energy-efficient.
Morphological analysis and modelling of sintering and of sintered materials
International Nuclear Information System (INIS)
Jernot, Jean-Paul
1982-01-01
This research thesis addresses the study of solid phase sintering of metallic powders, and aims at describing as precisely as possible the different involved matter transport mechanisms, first by using a thermodynamic approach to sintering. Sintering diagrams are also used to determine prevailing mechanisms. The microstructure of sintered materials has been studied by using image quantitative analysis, thus by using a morphological approach to sintering. Morphological parameters allow, on the one hand, the evolution of powders during sintering to be followed, and, on the other hand, sintered products to be correctly characterised. Moreover, the author reports the study of the evolution of some physical properties of sintered materials with respect to their microstructure parameters. This leads to the development of a modelling of the behaviour of these materials [fr
Nanocrystalline functional materials and nanocomposites synthesis through aerosol routes
Directory of Open Access Journals (Sweden)
Milošević Olivera B.
2003-01-01
Full Text Available This paper represents the results of the design of functional nanocrystalline powders and nanocomposites using chemical reactions in aerosols. The process involves ultrasonic aerosol formation (mist generators with the resonant frequencies of 800 kHz, 1.7 and 2.5 MHz from precursor salt solutions and control over the aerosol decomposition in a high-temperature tubular flow reactor. During decomposition, the aerosol droplets undergo evaporation/drying, precipitation and thermolysis in a single-step process. Consequently, spherical, solid, agglomerate-free submicronic particles are obtained. The particle morphology, revealed as a composite structure consisting of primary crystallites smaller than 20 nm was analysed by several methods (XRD, DSC/DTA, SEM, TEM and discussed in terms of precursor chemistry and process parameters. Following the initial attempts, a more detailed aspect of nanocrystalline particle synthesis was demonstrated for the case of nanocomposites based on ZnO-MeO (MeO=Bi Cr+, suitable for electronic applications, as well as an yttrium-aluminum base complex system, suitable for phosphorus applications. The results imply that parts of the material structure responsible for different functional behaviour appear through in situ aerosol synthesis by processes of intraparticle agglomeration, reaction and sintering in the last synthesis stage.
Structure and thermal stability of nanocrystalline materials
Indian Academy of Sciences (India)
In addition, study of the thermal stability of nanocrystalline materials against significant grain growth is both scientific and technological interest. A sharp increase in grain size (to micron levels) during consolidation of nanocrystalline powders to obtain fully dense materials may consequently result in the loss of some unique ...
Nanophase intermetallic FeAl obtained by sintering after mechanical alloying
Energy Technology Data Exchange (ETDEWEB)
D' Angelo, L., E-mail: luisa.dangelo@gmail.co [Departamento de Mecanica, UNEXPO, Luis Caballero Mejias, Charallave (Venezuela, Bolivarian Republic of); D' Onofrio, L. [Facultad de Ciencias, Dpto. Fisica, Universidad Central de Venezuela, Caracas (Venezuela, Bolivarian Republic of); Gonzalez, G., E-mail: gemagonz@ivic.v [Laboratorio de Materiales, Centro Tecnologico, Instituto Venezolano de Investigaciones Cientificas, Apdo. 21827, Caracas 1020A (Venezuela, Bolivarian Republic of)
2009-08-26
The preparation of bulk nanophase materials from nanocrystalline powders has been carried out by the application of sintering at high pressure. Fe-50 at.%Al system has been prepared by mechanical alloying for different milling periods from 1 to 50 h, using vials and balls of stainless steel and a ball-to-powder weight ratio (BPR) of 8:1 in a SPEX 8000 mill. Sintering of the 5 and 50 h milled powders was performed under high uniaxial pressure at 700 deg. C. The characterization of powders from each interval of milling was performed by X-ray diffraction, Moessbauer spectroscopy, scanning and transmission electron microscopy. After 5 h of milling formation of a nanocrystalline alpha-Fe(Al) solid solution that remains stable up to 50 h occurs. The grain size decreases to 7 nm after 50 h of milling. The sintering of the milled powders resulted in a nanophase-ordered FeAl alloys with a grain size of 16 nm. Grain growth during sintering was very small due to the effect of the high pressure applied.
New materials through a variety of sintering methods
Jaworska, L.; Cyboroń, J.; Cygan, S.; Laszkiewicz-Łukasik, J.; Podsiadło, M.; Novak, P.; Holovenko, Y.
2018-03-01
New sintering techniques make it possible to obtain materials with special properties that are impossible to obtain by conventional sintering techniques. This issue is especially important for ceramic materials for application under extreme conditions. Following the tendency to limit critical materials in manufacturing processes, the use of W, Si, B, Co, Cr should be limited, also. One of the cheapest and widely available materials is aluminum oxide, which shows differences in phase composition, grain size, hardness, strain and fracture toughness of the same type of powder, sintered via various methods. In this paper the alumina was sintered using the conventional free sintering process, microwave sintering, Spark Plasma Sintering (SPS), high pressure-high temperature method (HP-HT) and High Pressure Spark Plasma Sintering (HP SPS). Phase composition analysis, by X-ray diffraction of the alumina materials sintered using various methods, was carried out. For the conventional sintering method, compacts are composed of α-Al2O3 and θ-Al2O3. For compacts sintered using SPS, microwave and HP-HT methods, χ-Al2O3 and γ-Al2O3 phases were additionally present. Mechanical and physical properties of the obtained materials were compared between the methods of sintering. On the basis of images from scanning electron microscope quantitative analysis was performed to determine the degree of grain growth of alumina after sintering.
Development of Bulk Nanocrystalline Cemented Tungsten Carbide for Industrial Applicaitons
Energy Technology Data Exchange (ETDEWEB)
Z. Zak Fang, H. Y. Sohn
2009-03-10
This report contains detailed information of the research program entitled "Development of Bulk Nanocrystalline Cemented Tungsten Carbide Materials for Industrial Applications". The report include the processes that were developed for producing nanosized WC/Co composite powders, and an ultrahigh pressure rapid hot consolidation process for sintering of nanosized powders. The mechanical properties of consolidated materials using the nanosized powders are also reported.
International Nuclear Information System (INIS)
Han Yingchao; Li Shipu; Wang Xinyu; Chen Xiaoming
2004-01-01
The citric acid sol-gel combustion method has been used for the synthesis of nanocrystalline hydroxyapatite (HAP) powder from calcium nitrate, diammonium hydrogen phosphate and citric acid. The phase composition of HAP powder was characterized by X-ray powder diffraction analysis (XRD). The morphology of HAP powder was observed by transmission electron microscope (TEM). The HAP powder has been sintered into microporous ceramic in air at 1200 deg. C with 3 h soaking time. The microstructure and phase composition of the resulting HAP ceramic were characterized by scanning electron microscope (SEM) and XRD, respectively. The physical characterization of open porosity and flexural strength have also been carried out
International Nuclear Information System (INIS)
Ajaal, T. T.; Metak, A. M.
2004-01-01
Part I of this review, published in 5 /4th of Al-Nawah magazine, was devoted to the synthetic techniques used in the production processes of a bulk components of nanocrystalline materials. In this part, the microstructural evolution and its effect on the materials properties will be detailed. Minimizing grain growth and maximizing densification during the sintering stage of the ultrafine particles as well as the homogeneous densification in pressureless sintering, grain growth and rapid rate pressureless sintering will be discussed. Ceramics are well known for their high strength at elevated temperatures, as well as the extreme brittleness that prevents their application in many critical components. However, researchers have found that brittleness can be overcome by reducing particle sizes to nanometer levels. These fine grain structures are believed to provide improved ductility the individual grains can slide over one another without causing cracks. In addition, nanophase ceramics are more easily formed than their conventional counterparts, and easier to machine without cracking or breaking. Shrinkage during sintering is also greatly reduced in nanophase ceramics, and they can be sintered at lower temperatures than conventional ceramics. As a result, nanophase ceramics have the potential to deliver an ideal combination of ductility and high-temperature strength, allowing increased efficiency in applications ranging from automobile engines to jet aircraft. This part of the review covers the microstructural evolution during the synthetic process of nanocrystalline ceramic materials and its effects on the materials properties.(author)
International Nuclear Information System (INIS)
Liu, Z.W.; Huang, Y.L.; Huang, H.Y.; Zhong, X.C.; Yu, Y.H.; Zeng, D.C.
2011-01-01
Isotropic and anisotropic NdFeB permanent magnets were prepared by Spark Plasma Sintering (SPS) and SPS followed hot deformation (HD), respectively, using melt spun NdFeB ribbons with various compositions as starting materials. It is found that, based on RE-rich composition, SPSed magnets sintered at low temperatures (<700 C) almost maintained the uniform fine grain structure inherited from rapid quenching. At higher temperatures, a distinct two-zone (coarse grain and fine grain zones) structure was formed in the SPSed magnets. The SPS temperature and pressure have important effects on the grain structure, which led to the variations in the magnetic properties. By employing low SPS temperature and high pressure, high-density magnets with negligible coarse grain zone and an excellent combination of magnetic properties can be obtained. For single phase NdFeB alloy, because of the deficiency of Nd-rich phases, it is relatively difficult to consolidate micro-sized melt spun powders into high density bulk magnet, but generally a larger particle size is beneficial to achieve better magnetic properties. Anisotropic magnets with a maximum energy product of approx. equal to 38 MGOe were produced by the SPS+HD process. HD did not lead to obvious grain growth and the two-zone structure still existed in the hot deformed magnets. The results indicated that nanocrystalline NdFeB magnets without significant grain growth and with excellent properties could be obtained by SPS and HD processes. (author)
Modeling of sintering of functionally gradated materials
International Nuclear Information System (INIS)
Gasik, M.; Zhang, B.
2001-01-01
The functionally gradated materials (FGMs) are distinguished from isotropic materials by gradients of composition, phase distribution, porosity, and related properties. For FGMs made by powder metallurgy, sintering control is one of the most important factors. In this study sintering process of FGMs is modeled and simulated with a computer. A new modeling approach was used to formulate equation systems and the model for sintering of gradated hard metals, coupled with heat transfer and grain growth. A FEM module was developed to simulate FGM sintering in conventional, microwave and hybrid conditions, to calculate density, stress and temperature distribution. Behavior of gradated WC-Co hardmetal plate and cone specimens was simulated for various conditions, such as mean particle size, green density distribution and cobalt gradation parameter. The results show that the deformation behavior and stress history of graded powder compacts during heating, sintering and cooling could be predicted for optimization of sintering process. (author)
Microwave sintering of ceramic materials
Karayannis, V. G.
2016-11-01
In the present study, the potential of microwave irradiation as an innovative energy- efficient alternative to conventional heating technologies in ceramic manufacturing is reviewed, addressing the advantages/disadvantages, while also commenting on future applications of possible commercial interest. Ceramic materials have been extensively studied and used due to several advantages they exhibit. Sintering ceramics using microwave radiation, a novel technology widely employed in various fields, can be an efficient, economic and environmentally-friendlier approach, to improve the consolidation efficiency and reduce the processing cycle-time, in order to attain substantial energy and cost savings. Microwave sintering provides efficient internal heating, as energy is supplied directly and penetrates the material. Since energy transfer occurs at a molecular level, heat is generated throughout the material, thus avoiding significant temperature gradients between the surface and the interior, which are frequently encountered at high heating rates upon conventional sintering. Thus, rapid, volumetric and uniform heating of various raw materials and secondary resources for ceramic production is possible, with limited grain coarsening, leading to accelerated densification, and uniform and fine-grained microstructures, with enhanced mechanical performance. This is particularly important for manufacturing large-size ceramic products of quality, and also for specialty ceramic materials such as bioceramics and electroceramics. Critical parameters for the process optimization, including the electromagnetic field distribution, microwave-material interaction, heat transfer mechanisms and material transformations, should be taken into consideration.
Vidya, S.; Solomon, Sam; Thomas, J. K.
2013-01-01
Nanocrystalline scheelite CaWO4, a promising material for low-temperature co-fired ceramic (LTCC) applications, has been successfully synthesized through a single-step autoignition combustion route. Structural analysis of the sample was performed by powder x-ray diffraction (XRD), Fourier-transform infrared spectroscopy, and Raman spectroscopy. The XRD analysis revealed that the as-prepared sample was single phase with scheelite tetragonal structure. The basic optical properties and optical constants of the CaWO4 nanopowder were studied using ultraviolet (UV)-visible absorption spectroscopy, which showed that the material was a wide-bandgap semiconductor with bandgap of 4.7 eV at room temperature. The sample showed poor transmittance in the ultraviolet region but maximum transmission in the visible/near-infrared regions. The photoluminescence spectra recorded at different temperatures showed intense emission in the green region. The particle size estimated from transmission electron microscopy was 23 nm. The feasibility of CaWO4 for LTCC applications was studied from its sintering behavior. The sample was sintered at a relatively low temperature of 810°C to high density, without using any sintering aid. The surface morphology of the sintered sample was analyzed by scanning electron microscopy. The dielectric constant and loss factor of the sample measured at 5 MHz were found to be 10.50 and 1.56 × 10-3 at room temperature. The temperature coefficient of the dielectric constant was -88.71 ppm/°C. The experimental results obtained in this work demonstrate the potential of nano-CaWO4 as a low-temperature co-fired ceramic as well as an excellent luminescent material.
Energy Technology Data Exchange (ETDEWEB)
Liu, Z W; Huang, H Y; Yu, H Y; Zhong, X C; Zeng, D C [School of Materials Science and Engineering, South China University of Technology, Guangzhou 510640 (China); Gao, X X; Zhu, J, E-mail: zwliu@scut.edu.cn [State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing 100083 (China)
2011-01-19
Isotropic and anisotropic NdFeB magnets were synthesized by spark plasma sintering (SPS) and SPS+HD (hot deformation), respectively, using melt-spun ribbons as the starting materials. Spark plasma sintered magnets sintered at low temperatures (<700 {sup 0}C) almost maintained the uniform fine grain structure inherited from rapid quenching. At higher temperatures, due to the local high-temperature field caused by the spark plasma discharge, the grain growth occurred at the initial particle surfaces and the coarse grain zones formed in the vicinity of the particle boundaries. Since the interior of the particles maintained the fine grain structure, a distinct two-zone structure was formed in the spark plasma sintered magnets. The SPS temperature and pressure have important effects on the widths of coarse and fine grain zones, as well as the grain sizes in two zones. The changes in grain structure led to variations in the magnetic properties. By employing low SPS temperature and high pressure, high-density magnets with negligible coarse grain zone and an excellent combination of magnetic properties can be obtained. An anisotropic magnet with a maximum energy product of {approx}30 MG Oe was produced by the SPS+HD process. HD at 750 {sup 0}C did not lead to obvious grain growth and the two-zone structure still existed in the hot deformed magnets. Intergranular exchange coupling was demonstrated in the spark plasma sintered magnets and was enhanced by the HD process, which reduced the coercivity. Good temperature stability was manifested by low temperature coefficients of remanence and coercivity. The results indicated that nanocrystalline NdFeB magnets without significant grain growth and with excellent properties could be obtained by SPS and HD processes.
Energy Technology Data Exchange (ETDEWEB)
Tripathi, Biranchi M., E-mail: biranchi.barc@gmail.com [Powder Metallurgy Division, Bhabha Atomic Research Centre, Vashi Complex, Navi Mumbai 400705 (India); Mohanty, Trupti; Prakash, Deep [Powder Metallurgy Division, Bhabha Atomic Research Centre, Vashi Complex, Navi Mumbai 400705 (India); Tyagi, A.K. [Chemistry Division, Bhabha Atomic Research Centre, Trombay, Mumbai 400085 (India); Sinha, P.K. [Powder Metallurgy Division, Bhabha Atomic Research Centre, Vashi Complex, Navi Mumbai 400705 (India)
2017-07-15
Pure phase monoclinic nano-crystalline Li{sub 2}TiO{sub 3} powder was synthesized by a novel urea assisted solid state synthesis method using readily available and economical precursors. A single phase and well crystalline Li{sub 2}TiO{sub 3} powder has been obtained at slightly lower temperature (600–700 °C) and shorter duration (2 h) as compared to the conventional solid state method. The proposed method has significant advantages in comparison to other viable methods mainly in terms of phase purity, powder properties and sinterability. Analysis of chemical composition using inductively coupled plasma atomic emission spectroscopy (ICP-AES) shows no loss of lithium from Li{sub 2}TiO{sub 3} in the proposed method. The emergence of monoclinic Li{sub 2}TiO{sub 3} phase was confirmed by X-ray diffraction (XRD) pattern of as-synthesized powder. The crystallite size of Li{sub 2}TiO{sub 3} powder was calculated to be in the range of 15–80 nm, which varied as a function of urea composition and temperature. The morphology of as-prepared Li{sub 2}TiO{sub 3} powders was examined by scanning electron microscope (SEM). The effect of urea composition on phase and morphology was investigated so as to delineate the role of urea. Upon sintering at < 1000 °C temperature, the Li{sub 2}TiO{sub 3} powder compact attained about 98% of the theoretical density with fine grained (grain size: 2–3 μm) microstructure. It indicates excellent sinter-ability of Li{sub 2}TiO{sub 3} powder synthesized by the proposed method. The fine grained structure is desirable for better tritium breeding performance of Li{sub 2}TiO{sub 3}. Electrochemical impedance spectroscopy at variable temperature showed good electrical properties of Li{sub 2}TiO{sub 3}. The proposed method is simple, anticipated to be cost effective and convenient to realise for large scale production of phase pure nanocrystalline and having significantly enhanced sinter-ability Li{sub 2}TiO{sub 3} powder.
Amorphous and nanocrystalline materials preparation, properties, and applications
Inoue, A
2001-01-01
Amorphous and nanocrystalline materials are a class of their own. Their properties are quite different to those of the corresponding crystalline materials. This book gives systematic insight into their physical properties, structure, behaviour, and design for special advanced applications.
Magnetic microstructure and magnetic properties of spark plasma sintered NdFeB magnets
Energy Technology Data Exchange (ETDEWEB)
Huang, Y.L., E-mail: hyl1019_lin@163.com [School of Materials Science and Engineering, Nanchang Hangkong University, Nanchang 330063 (China); Wang, Y.; Hou, Y.H.; Wang, Y.L.; Wu, Y.; Ma, S.C. [School of Materials Science and Engineering, Nanchang Hangkong University, Nanchang 330063 (China); Liu, Z.W.; Zeng, D.C. [School of Materials Science and Engineering, South China University of Technology, Guangzhou 510640 (China); Tian, Y.; Xia, W.X. [Key Laboratory of Magnetic Materials and Devices, Ningbo Institute of Material Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201 (China); Zhong, Z.C., E-mail: zzhong2014@sina.com [School of Materials Science and Engineering, Nanchang Hangkong University, Nanchang 330063 (China)
2016-02-01
Nanocrystalline NdFeB magnets were prepared by spark plasma sintering (SPS) technique using melt-spun ribbons as starting materials. A distinct two-zone structure with coarse grain zone and fine grain zone was formed in the SPSed magnets. Multi-domain particle in coarse grain zone and exchange interaction domain for fine grain zone were observed. Intergranular non-magnetic phase was favorable to improve the coercivity due to the enhancement of domain wall pinning effects and increased exchange-decouple. The remanent polarization of 0.83 T, coercivity of 1516 kA/m, and maximum energy product of 118 kJ/m{sup 3} are obtained for an isotropic magnet. - Highlights: • Nanocrystalline NdFeB magnets were prepared by spark plasma sintering technique. • Multi-domain particle and exchange interaction domain were observed. • Magnetic microstructure and their relation to the properties were investigated.
Electrochemistry of Inorganic Nanocrystalline Electrode Materials for Lithium Batteries
Directory of Open Access Journals (Sweden)
C. W. Kwon
2003-01-01
much different from that of traditional crystalline ones because of their significant ‘surface effects’. In connection with that, the nanocrystalline cathode materials are reported to have an enhanced electrochemical activity when the first significative electrochemical step is insertion of Li ions (discharge process. The “electrochemical grafting” concept will be given as a plausible explanation. As illustrative examples, electrochemical behaviors of nanocrystalline manganese oxydes are presented.
Nanocrystalline Al-based alloys - lightweight materials with attractive mechanical properties
International Nuclear Information System (INIS)
Latuch, J; Cieslak, G; Dimitrov, H; Krasnowski, M; Kulik, T
2009-01-01
In this study, several ways of bulk nanocrystalline Al-based alloys' production by high-pressure compaction of powders were explored. The effect of chemical composition and compaction parameters on the structure, quality and mechanical properties of the bulk samples was studied. Bulk nanocrystalline Al-Mm-Ni-(Fe,Co) alloys were prepared by ball-milling of amorphous ribbons followed by consolidation. The maximum microhardness (540 HV0.1) was achieved for the samples compacted at 275 deg. C under 7.7 GPa (which resulted in an amorphous bulk) and nanocrystallised at 235 deg. C for 20 min. Another group of the produced materials were bulk nanocrystalline Al-Si-(Ni,Fe)-Mm alloys obtained by ball-milling of nanocrystalline ribbons and consolidation. The hardness of these samples achieved the value five times higher (350HV) than that of commercial 4xxx series Al alloys. Nanocrystalline Al-based alloys were also prepared by mechanical alloying followed by hot-pressing. In this group of materials, there were Al-Fe alloys containing 50-85 at.% of Al and ternary or quaternary Al-Fe-(Ti, Si, Ni, Mg, B) alloys. Microhardness of these alloys was in the range of 613 - 1235 HV0.2, depending on the composition.
Method of sintering ceramic materials
Holcombe, Cressie E.; Dykes, Norman L.
1992-01-01
A method for sintering ceramic materials is described. A ceramic article is coated with layers of protective coatings such as boron nitride, graphite foil, and niobium. The coated ceramic article is embedded in a container containing refractory metal oxide granules and placed within a microwave oven. The ceramic article is heated by microwave energy to a temperature sufficient to sinter the ceramic article to form a densified ceramic article having a density equal to or greater than 90% of theoretical density.
One step sintering of homogenized bauxite raw material and kinetic study
Gao, Chang-he; Jiang, Peng; Li, Yong; Sun, Jia-lin; Zhang, Jun-jie; Yang, Huan-ying
2016-10-01
A one-step sintering process of bauxite raw material from direct mining was completed, and the kinetics of this process was analyzed thoroughly. The results show that the sintering kinetics of bauxite raw material exhibits the liquid-phase sintering behavior. A small portion of impurities existed in the raw material act as a liquid phase. After X-ray diffraction analyses, scanning electron microscopy observations, and kinetics calculations, sintering temperature and heating duration were determined as the two major factors contributing to the sintering process and densification of bauxite ore. An elevated heating temperature and longer duration favor the densification process. The major obstacle for the densification of bauxite material is attributed to the formation of the enclosed blowhole during liquid-phase sintering.
Directory of Open Access Journals (Sweden)
Abdollah Hajalilou
2015-01-01
Full Text Available Nanocrystalline Ni0.36Zn0.64Fe2O4 was synthesized by milling a powder mixture of Zn, NiO, and Fe2O3 in a high-energy ball mill for 30 h under three different atmospheres of air, argon, and oxygen. After sintering the 30 h milled samples at 500°C, the XRD patterns suggested the formation of a single phase of Ni-Zn ferrite. The XRD results indicated the average crystallite sizes to be 15, 14, and 16 nm, respectively, for the 30 h milled samples in air, argon, and oxygen atmospheres sintered at 500°C. From the FeSEM micrographs, the average grain sizes of the mentioned samples were 83, 75, and 105 nm, respectively, which grew to 284, 243, and 302 nm after sintering to 900°C. A density of all the samples increased while a porosity decreased by elevating sintering temperature. The parallel evolution of changes in magnetic properties, due to microstructural variations with changes in the milling atmosphere and sintering temperature in the rage of 500–900°C with 100°C increments, is also studied in this work.
Grain boundary and triple junction diffusion in nanocrystalline copper
Energy Technology Data Exchange (ETDEWEB)
Wegner, M., E-mail: m.wegner@uni-muenster.de; Leuthold, J.; Peterlechner, M.; Divinski, S. V., E-mail: divin@uni-muenster.de [Institut für Materialphysik, Universität Münster, Wilhelm-Klemm-Straße 10, D-48149, Münster (Germany); Song, X., E-mail: xysong@bjut.edu.cn [College of Materials Science and Engineering, Beijing University of Technology, 100124 Beijing (China); Wilde, G. [Institut für Materialphysik, Universität Münster, Wilhelm-Klemm-Straße 10, D-48149, Münster (Germany); Institute of Nanochemistry and Nanobiology, School of Environmental and Chemical Engineering, Shanghai University, 200444 Shanghai (China)
2014-09-07
Grain boundary and triple junction diffusion in nanocrystalline Cu samples with grain sizes, 〈d〉, of ∼35 and ∼44 nm produced by spark plasma sintering were investigated by the radiotracer method using the {sup 63}Ni isotope. The measured diffusivities, D{sub eff}, are comparable with those determined previously for Ni grain boundary diffusion in well-annealed, high purity, coarse grained, polycrystalline copper, substantiating the absence of a grain size effect on the kinetic properties of grain boundaries in a nanocrystalline material at grain sizes d ≥ 35 nm. Simultaneously, the analysis predicts that if triple junction diffusion of Ni in Cu is enhanced with respect to the corresponding grain boundary diffusion rate, it is still less than 500⋅D{sub gb} within the temperature interval from 420 K to 470 K.
Grain boundaries of nanocrystalline materials - their widths, compositions, and internal structures
International Nuclear Information System (INIS)
Fultz, B.; Frase, H.N.
2000-01-01
Nanocrystalline materials contain many atoms at and near grain boundaries. Sufficient numbers of Moessbauer probe atoms can be situated in grain boundary environments to make a clear contribution to the measured Moessbauer spectrum. Three types of measurements on nanocrystalline materials are reported here, all using Moessbauer spectrometry in conjunction with X-ray diffractometry, transmission electron microscopy, or small angle neutron scattering. By measuring the fraction of atoms contributing to the grain boundary component in a Moessbauer spectrum, and by knowing the grain size of the material, it is possible to deduce the average width of grain boundaries in metallic alloys. It is found that these widths are approximately 0.5 nm for fcc alloys and slightly larger than 1.0 nm for bcc alloys.Chemical segregation to grain boundaries can be measured by Moessbauer spectrometry, especially in conjunction with small angle neutron scattering. Such measurements on Fe-Cu and Fe 3 Si-Nb were used to study how nanocrystalline materials could be stabilized against grain growth by the segregation of Cu and Nb to grain boundaries. The segregation of Cu to grain boundaries did not stabilize the Fe-Cu alloys against grain growth, since the grain boundaries were found to widen and accept more Cu atoms during annealing. The Nb additions to Fe 3 Si did suppress grain growth, perhaps because of the low mobility of Nb atoms, but also perhaps because Nb atoms altered the chemical ordering in the alloy.The internal structure of grain boundaries in nanocrystalline materials prepared by high-energy ball milling is found to be unstable against internal relaxations at low temperatures. The Moessbauer spectra of the nanocrystalline samples showed changes in the hyperfine fields attributable to movements of grain boundary atoms. In conjunction with SANS measurements, the changes in grain boundary structure induced by cryogenic exposure and annealing at low temperature were found to be
Interface effects on effective elastic moduli of nanocrystalline materials
International Nuclear Information System (INIS)
Wang Gangfeng; Feng Xiqiao; Yu Shouwen; Nan Cewen
2003-01-01
Interfaces often play a significant role in many physical properties and phenomena of nanocrystalline materials (NcMs). In the present paper, the interface effects on the effective elastic property of NcMs are investigated. First, an atomic potential method is suggested for estimating the effective elastic modulus of an interface phase. Then, the Mori-Tanaka effective field method is employed to determine the overall effective elastic moduli of a nanocrystalline material, which is regarded as a binary composite consisting of a crystal or inclusion phase with regular lattice connected by an amorphous-like interface or matrix phase. Finally, the stiffening effects of strain gradients are examined on the effective elastic property by using the strain gradient theory to analyze a representative unit cell. Our analysis shows two physical mechanisms of interfaces that influence the effective stiffness and other mechanical properties of materials. One is the softening effect due to the distorted atomic structures and the increased atomic spacings in interface regions, and another is the baffling effect due to the existence of boundary layers between the interface phase and the crystalline phase
Nanocrystalline materials: recent advances in crystallographic characterization techniques
Directory of Open Access Journals (Sweden)
Emilie Ringe
2014-11-01
Full Text Available Most properties of nanocrystalline materials are shape-dependent, providing their exquisite tunability in optical, mechanical, electronic and catalytic properties. An example of the former is localized surface plasmon resonance (LSPR, the coherent oscillation of conduction electrons in metals that can be excited by the electric field of light; this resonance frequency is highly dependent on both the size and shape of a nanocrystal. An example of the latter is the marked difference in catalytic activity observed for different Pd nanoparticles. Such examples highlight the importance of particle shape in nanocrystalline materials and their practical applications. However, one may ask `how are nanoshapes created?', `how does the shape relate to the atomic packing and crystallography of the material?', `how can we control and characterize the external shape and crystal structure of such small nanocrystals?'. This feature article aims to give the reader an overview of important techniques, concepts and recent advances related to these questions. Nucleation, growth and how seed crystallography influences the final synthesis product are discussed, followed by shape prediction models based on seed crystallography and thermodynamic or kinetic parameters. The crystallographic implications of epitaxy and orientation in multilayered, core-shell nanoparticles are overviewed, and, finally, the development and implications of novel, spatially resolved analysis tools are discussed.
Grain growth in ultrafine titanium powders during sintering
International Nuclear Information System (INIS)
Panigrahi, B.B.; Godkhindi, M.M.
2006-01-01
Grain growth behaviour of fine (∼3 μm) and attrition milled nanocrystalline (∼32 nm) titanium powers during sintering have been studied. The activation energies of grain growth (Q g ) in fine titanium were found to be 192.9 and 142.4 kJ/mol at lower and higher temperature ranges, respectively. The nanocrystalline titanium showed very low values of Q g (54.6 kJ/mol) at lower temperatures and it increased to 273.2 kJ/mol at higher temperatures. The constant (n) in nano Ti system was found to have unusually very high values of 6.5-8.2. The grain boundary rotation along with the diffusional processes could be the grain growth mechanism in nanocrystalline and in fine titanium powders
The physical chemistry and materials science behind sinter-resistant catalysts.
Dai, Yunqian; Lu, Ping; Cao, Zhenming; Campbell, Charles T; Xia, Younan
2018-06-18
Catalyst sintering, a main cause of the loss of catalytic activity and/or selectivity at high reaction temperatures, is a major concern and grand challenge in the general area of heterogeneous catalysis. Although all heterogeneous catalysts are inevitably subjected to sintering during their operation, the immediate and drastic consequences can be mitigated by carefully engineering the catalytic particles and their interactions with the supports. In this tutorial review, we highlight recent progress in understanding the physical chemistry and materials science involved in sintering, including the discussion of advanced techniques, such as in situ microscopy and spectroscopy, for investigating the sintering process and its rate. We also discuss strategies for the design and rational fabrication of sinter-resistant catalysts. Finally, we showcase recent success in improving the thermal stability and thus sinter resistance of supported catalytic systems.
Round table discussion: Present and future applications of nanocrystalline magnetic materials
International Nuclear Information System (INIS)
Herzer, G.; Vazquez, M.; Knobel, M.; Zhukov, A.; Reininger, T.; Davies, H.A.; Groessinger, R.; Sanchez Ll, J.L.
2005-01-01
Examples of existing or potential applications of nanocrystalline magnetic materials, ranging from soft to hard magnetic alloys, are presented and discussed by experts in the respective fields of research and technology
Adjustment of Part Properties for an Elastomeric Laser Sintering Material
Wegner, A.; Ünlü, T.
2018-03-01
Laser sintering of polymers is gaining more and more importance within the field of small series productions. Polyamide 12 is predominantly used, although a variety of other materials are also available for the laser sintering process. For example, elastomeric, rubberlike materials offer very different part property profiles. Those make the production of flexible parts like, e.g., sealings, flexible tubes or shoe soles possible because they offer high part ductility and low hardness. At the chair for manufacturing technology, a new elastomeric laser sintering material has been developed and then commercialized by a spin-off from university. The aim of the presented study was the analysis of the new material's properties. Proof was found that Shore hardness can be modified by varying the parameter settings. Therefore, the correlation between process parameters, energy input, Shore hardness and other part properties like mechanical properties were analyzed. Based on these results, suitable parameter settings were established which lead to the possibility of producing parts with different Shore hardnesses.
Preparation of porous ceramics from nanocrystalline zirconia and its microstructure
International Nuclear Information System (INIS)
Nikitin, D.S.; Zhukov, V.A.; Kul'kov, S.N.; Perkov, V.V.; Buyakova, S.P.
2004-01-01
The behaviour of ZrO 2 (Y) nanocrystalline powder under pressing, the effect of forming pressure, the temperature and the time of sintering on the structure of the sintered porous ceramics are under study. It is shown that on pressing the fracturing of powder particles and their agglomerates takes place even at low pressures (≅50 MPa). The change of densification mechanisms is revealed - from quasi-liquid displacement of powder particles at the beginning of mechanical action to fracture of coarse structural elements. It is established that a strong skeleton responsible for needed porosity is formed even at the initial stage of sintering [ru
International Nuclear Information System (INIS)
Zhang Lijie; Webster, Thomas J; Rodriguez, Jose; Raez, Jose; Myles, Andrew J; Fenniri, Hicham
2009-01-01
Today, bone diseases such as bone fractures, osteoporosis and bone cancer represent a common and significant public health problem. The design of biomimetic bone tissue engineering materials that could restore and improve damaged bone tissues provides exciting opportunities to solve the numerous problems associated with traditional orthopedic implants. Therefore, the objective of this in vitro study was to create a biomimetic orthopedic hydrogel nanocomposite based on the self-assembly properties of helical rosette nanotubes (HRNs), the osteoconductive properties of nanocrystalline hydroxyapatite (HA), and the biocompatible properties of hydrogels (specifically, poly(2-hydroxyethyl methacrylate), pHEMA). HRNs are self-assembled nanomaterials that are formed from synthetic DNA base analogs in water to mimic the helical nanostructure of collagen in bone. In this study, different geometries of nanocrystalline HA were controlled by either hydrothermal or sintering methods. 2 and 10 wt% nanocrystalline HA particles were well dispersed into HRN hydrogels using ultrasonication. The nanocrystalline HA and nanocrystalline HA/HRN hydrogels were characterized by x-ray diffraction, transmission electron microscopy, and scanning electron microscopy. Mechanical testing studies revealed that the well dispersed nanocrystalline HA in HRN hydrogels possessed improved mechanical properties compared to hydrogel controls. In addition, the results of this study provided the first evidence that the combination of either 2 or 10 wt% nanocrystalline HA and 0.01 mg ml -1 HRNs in hydrogels greatly increased osteoblast (bone-forming cell) adhesion up to 236% compared to hydrogel controls. Moreover, this study showed that HRNs stimulated HA nucleation and mineralization along their main axis in a way that is very reminiscent of the HA/collagen assembly pattern in natural bone. In summary, the presently observed excellent properties of the biomimetic nanocrystalline HA/HRN hydrogel composites
Transparent nanocrystalline ZnO films prepared by spin coating
Energy Technology Data Exchange (ETDEWEB)
Berber, M. [SusTech GmbH and Co. KG, Petersenstr. 20, 64287 Darmstadt, Hessen (Germany)]. E-mail: mete.berber@sustech.de; Bulto, V. [SusTech GmbH and Co. KG, Petersenstr. 20, 64287 Darmstadt, Hessen (Germany); Kliss, R. [SusTech GmbH and Co. KG, Petersenstr. 20, 64287 Darmstadt, Hessen (Germany); Hahn, H. [SusTech GmbH and Co. KG, Petersenstr. 20, 64287 Darmstadt, Hessen (Germany); Forschungszentrum Karlsruhe, Institute for Nanotechnology, Postfach 3640, 76021 Karlsruhe (Germany); Joint Research Laboratory Nanomaterials, TU Darmstadt, Institute of Materials Science, Petersenstr. 23, 64287 Darmstadt (Germany)
2005-09-15
Dispersions of zinc oxide nanoparticles synthesized by the electrochemical deposition under oxidizing conditions process with organic surfactants, were spin coated on glass substrates. After sintering, the microstructure, surface morphology, and electro-optical properties of the transparent nanocrystalline zinc oxide films have been investigated for different coating thicknesses and organic solvents.
Transparent nanocrystalline ZnO films prepared by spin coating
International Nuclear Information System (INIS)
Berber, M.; Bulto, V.; Kliss, R.; Hahn, H.
2005-01-01
Dispersions of zinc oxide nanoparticles synthesized by the electrochemical deposition under oxidizing conditions process with organic surfactants, were spin coated on glass substrates. After sintering, the microstructure, surface morphology, and electro-optical properties of the transparent nanocrystalline zinc oxide films have been investigated for different coating thicknesses and organic solvents
Grain-growth law during Stage 1 sintering of materials
International Nuclear Information System (INIS)
He Zeming; Ma, J.
2002-01-01
This work investigates the grain-growth behaviour of powder compact during Stage 1 sintering (<90{%} theoretical density). It is widely accepted that grain size is an important state variable in the constitutive modelling in material sintering. However, it is noted that all the existing grain-growth laws proposed in the literature do not incorporate the effect of externally applied stress independently. In this work, a grain-growth law with externally applied stress as a variable was proposed. Alumina powders were forge-sintered at different applied stresses to examine the proposed grain-growth relationship. The proposed grain-growth law was then applied to model the grain-growth process on the sinter forging of tool steel. It is shown that the present proposed grain-growth law provides a good description on the experimental results. (author)
Deformation behavior of sintered nanocrystalline silver layers
International Nuclear Information System (INIS)
Zabihzadeh, S.; Van Petegem, S.; Duarte, L.I.; Mokso, R.; Cervellino, A.; Van Swygenhoven, H.
2015-01-01
The microstructure of porous silver layers produced under different low temperature pressure-assisted sintering conditions is characterized and linked with the mechanical behavior studied in situ during X-ray diffraction. Peak profile analysis reveals important strain recovery and hardening mechanism during cyclic deformation. The competition between both mechanisms is discussed in terms of porosity and grain size
Oglezneva, S. A.; Kachenyuk, M. N.; Kulmeteva, V. B.; Ogleznev, N. B.
2017-07-01
The article describes the results of spark plasma sintering of ceramic materials based on titanium carbide, titanium carbosilicide, ceramic composite materials based on zirconium oxide, strengthened by carbon nanostructures and composite materials of electrotechnical purpose based on copper with addition of carbon structures and titanium carbosilicide. The research shows that the spark plasma sintering can achieve relative density of the material up to 98%. The effect of sintering temperature on the phase composition, density and porosity of the final product has been studied. It was found that with addition of carbon nanostructures the relative density and hardness decrease, but the fracture strength of ZrO2 increases up to times 2. The relative erosion resistance of the electrodes made of composite copper-based powder materials, obtained by spark plasma sintering during electroerosion treatment of tool steel exceeds that parameter of pure copper up to times 15.
Nanocrystalline hydroxyapatite doped with magnesium and zinc: Synthesis and characterization
Energy Technology Data Exchange (ETDEWEB)
Kalita, Samar J. [Department of Mechanical, Materials and Aerospace Engineering, University of Central Florida, Orlando, FL 32816-2450 (United States)]. E-mail: samar@mail.ucf.edu; Bhatt, Himesh A. [Department of Mechanical, Materials and Aerospace Engineering, University of Central Florida, Orlando, FL 32816-2450 (United States)
2007-05-16
During recent years, there have been efforts in developing nanocrystalline bioceramics, to enhance their mechanical and biological properties for use in tissue engineering applications. In this research, we made an attempt to synthesize nanocrystalline bioactive hydroxyapatite (Ca{sub 10}(PO{sub 4}){sub 6}(OH){sub 2}, HAp) ceramic powder in the lower-end of nano-range (2-10 nm), using a simple low-temperature sol-gel technique and studied its densification behavior. We further studied the effects of metal ion dopants during synthesis on powder morphology, and the properties of the sintered structures. Calcium nitrate and triethyl phosphite were used as precursors for calcium and phosphorous, respectively, for sol-gel synthesis. Calculated quantities of magnesium oxide and zinc oxide were incorporated as dopants into amorphous dried powder, prior to calcination at 250-550 {sup o}C. The synthesized powders were analyzed for their phases using X-ray diffraction technique and characterized for powder morphology and particle size using transmission electron microscopy (TEM). TEM analysis showed that the average particle size of the synthesized powders were in the range of 2-10 nm. The synthesized nano-powders were uniaxially compacted and then sintered at 1250 {sup o}C and 1300 {sup o}C for 6 h, separately, in air. A maximum average sintered density of 3.29 g/cm{sup 3} was achieved in structures sintered at 1300 {sup o}C, developed from nano-powder doped with magnesium. Vickers hardness testing was performed to determine the hardness of the sintered structures. Uniaxial compression tests were performed to evaluate the mechanical properties. Bioactivity and biodegradation behavior of the sintered structures were assessed in simulated body fluid (SBF) and maintained in a dynamic state.
A variational multiscale constitutive model for nanocrystalline materials
Gurses, Ercan
2011-03-01
This paper presents a variational multi-scale constitutive model in the finite deformation regime capable of capturing the mechanical behavior of nanocrystalline (nc) fcc metals. The nc-material is modeled as a two-phase material consisting of a grain interior phase and a grain boundary effected zone (GBAZ). A rate-independent isotropic porous plasticity model is employed to describe the GBAZ, whereas a crystal-plasticity model which accounts for the transition from partial dislocation to full dislocation mediated plasticity is employed for the grain interior. The constitutive models of both phases are formulated in a small strain framework and extended to finite deformation by use of logarithmic and exponential mappings. Assuming the rule of mixtures, the overall behavior of a given grain is obtained via volume averaging. The scale transition from a single grain to a polycrystal is achieved by Taylor-type homogenization where a log-normal grain size distribution is assumed. It is shown that the proposed model is able to capture the inverse HallPetch effect, i.e., loss of strength with grain size refinement. Finally, the predictive capability of the model is validated against experimental results on nanocrystalline copper and nickel. © 2010 Elsevier Ltd. All rights reserved.
Microstructure characterization and cation distribution of nanocrystalline cobalt ferrite
Energy Technology Data Exchange (ETDEWEB)
Abbas, Y.M., E-mail: ymabbas@live.com [Suez Canal University, Faculty of Science, Physics Department, Ismailia (Egypt); Mansour, S.A.; Ibrahim, M.H. [Suez Canal University, Faculty of Science, Physics Department, Ismailia (Egypt); Ali, Shehab E., E-mail: shehab_physics@yahoo.com [Suez Canal University, Faculty of Science, Physics Department, Ismailia (Egypt)
2011-11-15
Nanocrystalline cobalt ferrite has been synthesized using two different methods: ceramic and co-precipitation techniques. The nanocrystalline ferrite phase has been formed after 3 h of sintering at 1000 deg. C. The structural and microstructural evolutions of the nanophase have been studied using X-ray powder diffraction and the Rietveld method. The refinement result showed that the type of the cationic distribution over the tetrahedral and octahedral sites in the nanocrystalline lattice is partially an inverse spinel. The transmission electronic microscope analysis confirmed the X-ray results. The magnetic properties of the samples were characterized using a vibrating sample magnetometer. - Highlights: > The refinement result showed that the cationic distribution over the sites in the lattice is partially an inverse spinel. > The transmission electronic microscope analysis confirmed the X-ray results. > The magnetic properties of the samples were characterized using a vibrating sample magnetometer.
Novel sintered ceramic materials incorporated with EAF carbon steel slag
Karayannis, V.; Ntampegliotis, K.; Lamprakopoulos, S.; Papapolymerou, G.; Spiliotis, X.
2017-01-01
In the present research, novel sintered clay-based ceramic materials containing electric arc furnace carbon steel slag (EAFC) as a useful admixture were developed and characterized. The environmentally safe management of steel industry waste by-products and their valorization as secondary resources into value-added materials towards circular economy have attracted much attention in the last years. EAF Carbon steel slag in particular, is generated during the manufacture of carbon steel. It is a solid residue mainly composed of rich-in- Fe, Ca and Si compounds. The experimental results show that the beneficial incorporation of lower percentages of EAFC up to 6%wt. into ceramics sintered at 950 °C is attained without significant variations in sintering behavior and physico-mechanical properties. Further heating up to 1100 °C strongly enhances the densification of the ceramic microstructures, thus reducing the porosity and strengthening their mechanical performance. On the other side, in terms of thermal insulation behavior as well as energy consumption savings and production cost alleviation, the optimum sintering temperature appears to be 950 °C.
Properties, structure and machnining capabilities sintered corundum abrasives
Directory of Open Access Journals (Sweden)
Cz.J. Niżankowski
2010-07-01
Full Text Available The diversity of sintered corundum abrasives used in both bonded and in the embankment of abrasive tools currently poses substantialproblems for their choice of technology to specific tasks. Therefore performed a comparative study of ownership structures and capacitiesof elected representatives machnining sintered corundum abrasives of different generations, and this is normal sintered alumina,submicrocrystalline alumina sintered and nanocrystalline alumina sintered. Were studied some properties of a set of abrasive particles,physicochemical properties and structural and mechanical and technological properties. The studies used the method of microscopicmeasurement to determine the shape of abrasive particles, the pycnometer to determine the density of abrasive, a spectrometer todetermine the chemical composition of the magnetic analyzer for determining the magnetic fraction, scanning electron microscope toanalysis of abrasive grains and a special position to designate the machining capacity abrasive grains. The results showed a significantincrease in machining capacity sintered corundum abrasives with increasing degree of fragmentation of the crystallites sintered corundum abrasives and distinctive bands in the emerging microchip. The originality of the development provides a comparative summary ofproperties of sintered corundum abrasives of different generations and functions obtained by the author making the change in value indexof machininhcapacity grit from cutting speeds for different generations of sintered corundum.
Boric oxide or boric acid sintering aid for sintering ceramics
International Nuclear Information System (INIS)
Lawler, H.A.
1979-01-01
The invention described relates to the use of liquid sintering aid in processes involving sintering of ceramic materials to produce dense, hard articles having industrial uses. Although the invention is specifically discussed in regard to compositions containing silicon carbide as the ceramic material, other sinterable carbides, for example, titanium carbide, may be utilized as the ceramic material. A liquid sintering aid for densifying ceramic material is selected from solutions of H 3 BO 3 , B 2 O 3 and mixtures of these solutions. In sintering ceramic articles, e.g. silicon carbide, a shaped green body is formed from a particulate ceramic material and a resin binder, and the green body is baked at a temperature of 500 to 1000 0 C to form a porous body. The liquid sintering aid of B 2 O 3 and/or H 3 BO 3 is then dispersed through the porous body and the treated body is sintered at a temperature of 1900 to 2200 0 C to produce the sintered ceramic article. (U.K.)
Energy Technology Data Exchange (ETDEWEB)
Ilyuschenko, A.F.; Ivashko, V.S.; Okovity, V.A. [Powder Metallurgy Research Inst., Minsk (Belarus)] [and others
1998-12-01
Hydroxiapate spray coatings and substrates for implant production as well as multilayered metal ceramic coatings from nanocrystalline materials are a subject of the investigation. The work aims at the improvement of quality of said objects. This study has investigated the processes of hydroxiapatite powder production. Sizes, shapes and relief of initial HA powder surface are analyzed using SEM and TEM. Modes of HA plasma spraying on a substrate from titanium and associated compositions of traditional and nanocrystalline structure are optimized. The quality of the sprayed samples are studied using X-ray phase analysis and metallographic analysis. The results of investigations of bioceramic coating spraying on titanium are theoretically generalized, taking into account obtained experimental data. The results of investigations of ion-beam technology are presented for spraying multilayered coatings consisting of alternating metal-ceramic layers of nanocrystalline structure.
Preparation of nanocrystalline iron-carbon materials as fillers for polymers
International Nuclear Information System (INIS)
Narkiewicz, U; Pelech, I; Roslaniec, Z; Kwiatkowska, M; Arabczyk, W
2007-01-01
This paper presents a method of preparing nanocrystalline iron-carbon materials which can be applied as fillers for polymers. Nanocrystalline iron samples were carburized either under ethylene/hydrogen mixture or under pure ethylene. Three kinds of samples were prepared: cementite/carbon (Fe 3 C/C), iron/cementite (Fe/Fe 3 C) and iron/carbon (Fe/C) ones. After carburization the samples were characterized using XRD and SEM methods. The obtained samples of iron-carbon nanoparticles were applied as fillers to polymer nanocomposites prepared in a polycondensation reaction (in situ) in a poly(ether-ester) matrix. The nanofillers were dispersed in monomers (diols) using a sonificator and a high-speed rotary stirrer. The obtained nanocomposites were characterized as regards their structure (SEM method) and mechanical behaviour
Electron holography of Fe-based nanocrystalline magnetic materials (invited)
International Nuclear Information System (INIS)
Shindo, Daisuke; Park, Young-Gil; Gao, Youhui; Park, Hyun Soon
2004-01-01
Magnetic domain structures of nanocrystalline magnetic materials were extensively investigated by electron holography with a change in temperature or magnetic field applied. In both soft and hard magnetic materials, the distribution of lines of magnetic flux clarified in situ by electron holography was found to correspond well to their magnetic properties. An attempt to produce a strong magnetic field using a sharp needle made of a permanent magnet, whose movement is controlled by piezo drives has been presented. This article demonstrates that the attempt is promising to investigate the magnetization process of hard magnetic materials by electron holography
Directory of Open Access Journals (Sweden)
Benedito Antonio Luciano
2005-12-01
Full Text Available Based on electrical and magnetic properties, such as saturation magnetization, initial permeability, and coercivity, in this work are presented some considerations about the possibilities of applications of nanocrystalline alloys in toroidal cores for current transformers. It is discussed how the magnetic characteristics of the core material affect the performance of the current transformer. From the magnetic characterization and the computational simulations, using the finite element method (FEM, it has been verified that, at the typical CT operation value of flux density, the nanocrystalline alloys properties reinforce the hypothesis that the use of these materials in measurement CT cores can reduce the ratio and phase errors and can also improve its accuracy class.
International Nuclear Information System (INIS)
Wolf, D.; Yamakov, V.; Phillpot, S.R.; Mukherjee, A.; Gleiter, H.
2005-01-01
We review the results of recent molecular-dynamics simulations of the structure and deformation behavior of nanocrystalline materials, i.e., polycrystalline materials with a grain size of typically less than about 100 nm. These simulations have now become large enough and sophisticated enough that they are beginning to cover the entire range of grain sizes over which the experimentally suggested transition from a dislocation-based deformation mechanism to one involving GB processes takes place. Their atomic-level resolution provides novel insights into the intricate interplay between the dislocation and GB processes responsible for this crossover. These simulations also reveal how and why this crossover in the dominant mechanism leads to a transition in the mechanical behavior. However, in spite of these early successes, these simulations are inherently limited to rather idealized model microstructures and extremely high deformation rates. We therefore address the critical question as to the degree to which they begin to capture the experimentally observed, albeit controversial, deformation behavior of real nanocrystalline materials. (Supplementary material to this article, in the form of color graphs of some of the figures and several deformation-simulation movies, can be viewed at http://phillpot.mse.ufl.edu/review.html.)
Microstructure characterization and cation distribution of nanocrystalline cobalt ferrite
International Nuclear Information System (INIS)
Abbas, Y.M.; Mansour, S.A.; Ibrahim, M.H.; Ali, Shehab E.
2011-01-01
Nanocrystalline cobalt ferrite has been synthesized using two different methods: ceramic and co-precipitation techniques. The nanocrystalline ferrite phase has been formed after 3 h of sintering at 1000 deg. C. The structural and microstructural evolutions of the nanophase have been studied using X-ray powder diffraction and the Rietveld method. The refinement result showed that the type of the cationic distribution over the tetrahedral and octahedral sites in the nanocrystalline lattice is partially an inverse spinel. The transmission electronic microscope analysis confirmed the X-ray results. The magnetic properties of the samples were characterized using a vibrating sample magnetometer. - Highlights: → The refinement result showed that the cationic distribution over the sites in the lattice is partially an inverse spinel. → The transmission electronic microscope analysis confirmed the X-ray results. → The magnetic properties of the samples were characterized using a vibrating sample magnetometer.
Analysis of wear in organic and sintered friction materials used in small wind energy converters
Directory of Open Access Journals (Sweden)
Jorge Alberto Lewis Esswein Junior
2008-09-01
Full Text Available Wind energy converters of small size used in isolated units to generate electrical energy must present low maintenance cost to such facilities economically viable. The aspect to be analyzed in cost reduction is the brake system, since in isolated systems the use of brake is more frequent reducing the brake pads life time. This study aims at analyzing the wear behavior of some materials used in brake pads. An organic material was analyzed comparing it with a commercial brake pad, and the sintered material was developed and tested. The materials behaviors were evaluated in both wear and friction coefficient. The sintered samples were made by powder metallurgy. The composition was compacted at 550 MPa and sintered in a furnace with controlled atmosphere to avoid oxidation. Despite the different compositions of the two types of materials, they presented a very similar wear; however, the sintered material presented a higher friction coefficient. An adjustment in the braking system of the wind generator might be proposed to use the sintered brake pad, due to its higher friction coefficient. Consequently, the braking action becomes lower, reducing the wear rate of the material.
Crystallographic and magnetic properties of nanocrystalline perovskite structure SmFeO3 orthoferrite
Kumar, Ashwini; Shen, Jingdong; Zhao, Huihui; Zhengjian, Qi; Li, Qi
2018-05-01
In this article, we present the structural and magnetic studies of pristine SmFeO3 nanocrystalline ceramic samples as sintered at temperature 850 °C and 1000 °C. X-ray powder diffraction data confirm the existence of single-phase nature with orthorhombic (Pbnm) structure of the samples. The SEM image reveals spherical particles with a size range of 60-130 nm for SFO-850 and SFO-1000 samples. X-ray absorption spectroscopy studies on Fe L3,2 and O K-edges of SmFeO3 sample revealed the homo-valence state of Fe in these materials. From magnetization studies it has been observed the materials exhibit ferromagnetic and antiferromagnetic (canted spin structure) sub-lattices, which results strong magnetic anisotropy in the system.
Spark plasma sintering of pure and doped tungsten as plasma facing material
Autissier, E.; Richou, M.; Minier, L.; Naimi, F.; Pintsuk, G.; Bernard, F.
2014-04-01
In the current water cooled divertor concept, tungsten is an armour material and CuCrZr is a structural material. In this work, a fabrication route via a powder metallurgy process such as spark plasma sintering is proposed to fully control the microstructure of W and W composites. The effect of chemical composition (additives) and the powder grain size was investigated. To reduce the sintering temperature, W powders doped with a nano-oxide dispersion of Y2O3 are used. Consequently, the sintering temperature for W-oxide dispersed strengthened (1800 °C) is lower than for pure W powder. Edge localized mode tests were performed on pure W and compared to other preparation techniques and showed promising results.
Strength behaviour of sintered steel from the view of design-relevant material data
International Nuclear Information System (INIS)
Sonsino, C.M.; Esper, F.J.; Leuze, G.
1982-01-01
A reliable design of sintered components and an aimed material's selection requires the knowledge of designrelevant material data as Cyclic stress-strain-curves, crack propagation and fracture toughness properties as well as statistically evaluated S-N-curves, because conventional material data as tensile strength, monotonic yield strength, elongation, area reduction and impact strength can lead to a false estimation of the material's fatigue behaviour. For this reason the powder metallurgical industry began to determine design-relevant material data on the example of the porous Fe-Cu-C- and Fe-Cu-Ni-alloys. The fatigue tests with notched specimen and different modes of loading show that porous sintered parts having mechanical notches are less sensitive to external notches than wrought steel, because crack-propagation is delayed by pores. The possibility to manufacture cyclic hardening alloys, their relative notch-insensitivity and with wrought steel comparable scatter of fatigue properties show the importance of sintered alloys as alternative materials. (orig.) [de
Combustion synthesis of nanocrystalline ceria (CeO2) powders by a dry route
International Nuclear Information System (INIS)
Hwang, C.-C.; Huang, T.-H.; Tsai, J.-S.; Lin, C.-S.; Peng, C.-H.
2006-01-01
In this study, ceria (CeO 2 ) powders were synthesized with 50 g per batch via a combustion technique using two kinds of starting materials-urea [(NH 2 ) 2 CO] (as a fuel) and ceric ammonium nitrate [Ce(NH 4 ) 2 (NO 3 ) 6 ] (acting as both the source of cerium ion and an oxidizer). The starting materials were mixed thoroughly without adding water, and then ignited in the air at room temperature. It underwent a self-combustion process with a large amount of smoke, a voluminous loose product. The as-synthesized powders were characterized by X-ray diffraction (XRD) analysis, transmission electron microscope (TEM), scanning electron microscope (SEM), CHN elemental analyzer, surface area measurements, and sinterability. Experimental results revealed that the nanocrystalline CeO 2 powders with low impurity content ( 2 /g and ∼25 nm, respectively, through the stoichiometric fuel/oxidizer ratio reaction. The powder, when cold pressed and sintered in the air at 1250 deg. C for 1 h, was measured to attain the sintered density ∼92% of theoretical density having submicron grain size. In addition, the thermal decomposition and combustion process of the reactant mixture were investigated using thermogravimetry (TG), differential scanning calorimetry (DSC), and mass spectrometry (MS) techniques simultaneously. Based on the results of thermal analysis, a possible mechanism concerning the combustion reaction is proposed
International Nuclear Information System (INIS)
Anis-ur-Rehman, M.; Malik, M.A.; Ahmad, I.; Nasir, S.; Mubeen, M.; Abdullah, A.
2011-01-01
The effects of sintering temperature on the structural and electrical transport properties of nanocrystalline zinc ferrites are reported. The zinc ferrites were prepared by WOWS sol-gel synthesis route. The prepared sample was sintered at temperatures 500 deg. C, 700 deg. C and 900 deg. C respectively for 2 h. X-ray Diffraction (XRD) technique was used to describe the structural properties. The crystallite size, lattice parameters and porosity of samples were measured from the analysis of XRD data. The average crystallite size for each sample was measured using the Scherrer formula by considering the most intense (3 1 1) peak. The dielectric constant (e), dielectric loss tangent (tan theta ) and AC electrical conductivity of nanocrystalline Zn ferrites are investigated as a function of frequency and sintering temperature. All the electrical properties are explained in accordance with MaxwellWagner model and Koops phenomenological theory. (author)
Grain growth control and transparency in spark plasma sintered self-doped alumina materials
International Nuclear Information System (INIS)
Suarez, M.; Fernandez, A.; Menendez, J.L.; Torrecillas, R.
2009-01-01
Doping alumina particles with aluminum alkoxides allows dense spark plasma sintered (SPSed) materials to be obtained that have a refined grain size compared to pure materials, which is critical for their transparency. An optical model considering pore and grain size distributions has been developed to obtain information about porosity in dense materials. This work suggests that the atomic diffusion mechanisms do not depend on the sintering technique. A reduction in the activation energy by a factor of 2 has been found in SPSed materials.
International Nuclear Information System (INIS)
Gutkin, M Yu; Ovid'ko, I A; Skiba, N V
2005-01-01
A theoretical model is suggested that describes emission of partial Shockley dislocations from triple junctions of grain boundaries (GBs) in deformed nanocrystalline materials. In the framework of the model, triple junctions accumulate dislocations due to GB sliding along adjacent GBs. The dislocation accumulation at triple junctions causes partial Shockley dislocations to be emitted from the dislocated triple junctions and thus accommodates GB sliding. Ranges of parameters (applied stress, grain size, etc) are calculated in which the emission events are energetically favourable in nanocrystalline Al, Cu and Ni. The model accounts for the corresponding experimental data reported in the literature
Singh, M.
2011-01-01
During the last decades, a number of fiber reinforced ceramic composites have been developed and tested for various aerospace and ground based applications. However, a number of challenges still remain slowing the wide scale implementation of these materials. In addition to continuous fiber reinforced composites, other innovative materials have been developed including the fibrous monoliths and sintered fiber bonded ceramics. The sintered silicon carbide fiber bonded ceramics have been fabricated by the hot pressing and sintering of silicon carbide fibers. However, in this system reliable property database as well as various issues related to thermomechanical performance, integration, and fabrication of large and complex shape components has yet to be addressed. In this presentation, thermomechanical properties of sintered silicon carbide fiber bonded ceramics (as fabricated and joined) will be presented. In addition, critical need for manufacturing and integration technologies in successful implementation of these materials will be discussed.
Belouka, Sofia-Maria; Strietzel, Frank Peter
To compare the tissue composition of augmented sites after using two different synthetic bone substitute materials, nanocrystalline and nanoporous hydroxyapatite (HA), for sinus floor elevation and augmentation. Forty-four patients received 88 titanium screw implants (Camlog Promote plus) of 4.3-mm diameter and 11- or 13-mm length, placed simultaneously during sinus floor elevation and augmentation. Nanocrystalline (Ostim) or nanoporous (NanoBone) HA were used exclusively. Bone substitute materials and implant lengths were allocated by randomization. Bone biopsy specimens were obtained from the former area of the lateral access window at implant exposure during healing abutment placement after 6 months. Biopsy specimens were prepared and examined histologically and histomorphometrically. All implants were osseointegrated at the time of exposure. Clinically and histologically, no signs of inflammation in the augmented sites were present. The histomorphometric analysis of 44 biopsy specimens revealed 31.8% ± 11.6% newly formed bone for sites augmented with nanocrystalline HA and 34.6% ± 9.2% for nanoporous HA (P = .467). The proportion of remaining bone substitute material was 28.4% ± 18.6% and 30% ± 13%, respectively (P = .453). The proportion of soft tissue within the biopsy specimens was 39.9% ± 11.1% and 35.4% ± 6.8%, respectively (P = .064). No significant differences were found between the area fractions of bone, bone substitute material, and soft tissue concerning the bone substitute material utilized. Within the present study, both synthetic bone substitute materials, nanocrystalline and nanoporous HA, were found to support bone formation in sinus floor elevation and augmentation procedures by osteoconductivity. They were not completely resorbed after 6 months. The amounts of newly formed bone, soft tissue, and bone substitute material remnants were found to be similar, indicating that both materials are likewise suitable for sinus floor elevation and
The effect of spark plasma sintering on lithium disilicate glass-ceramics.
Al Mansour, Fatima; Karpukhina, Natalia; Grasso, Salvatore; Wilson, Rory M; Reece, Mike J; Cattell, Michael J
2015-10-01
To evaluate the effects of spark plasma sintering (SPS) on the microstructure of lithium disilicate glass-ceramics. IPS e.max CAD glass-ceramic samples were processed using spark plasma sintering (SPS) and conventionally sintered (CS) as a comparison. Specimens were sintered at varying temperatures (T1: 840°C, T2: 820°C, T3: 800°C), heating rates (HR1: 150°C/min, HR2: 300°C/min, HR3: 500°C/min) and pressures (P1: 15MPa, P2: 50MPa, P3: 70MPa). IPS e.max Press glass powder samples were densified at 750 and 800°C (50 or 200MPa pressure). Samples were characterized using XRD, HTXRD, and SEM and quantitative image analysis. There was a significant increase in median crystal size (MCS) between the CS and the SPS T1 groups. A statistical difference (p>0.05) in MCS between SPS T1 and SPS T2 groups was observed. The SPS HR3 sample produced a smaller MCS than the CS, SPS HR1 and HR2 groups (pglass samples resulted in fine fibrils or graduated lithium disilicate crystals. The effects of SPS were used to refine the microstructure of IPS e.max CAD lithium disilicate glass-ceramics. Densification by SPS of IPS e.max Press glass resulted in textured and fine nano-crystalline microstructures. SPS generated glass-ceramic microstructures may have unique properties and could be useful in the production of CAD/CAM materials for dentistry. Copyright © 2015 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.
Jabbarzadeh, Ehsan; Nair, Lakshmi S; Khan, Yusuf M; Deng, Meng; Laurencin, Cato T
2007-01-01
A number of bone tissue engineering approaches are aimed at (i) increasing the osteconductivity and osteoinductivity of matrices, and (ii) incorporating bioactive molecules within the scaffolds. In this study we examined the growth of a nano-crystalline mineral layer on poly(lactide-co-glycolide) (PLAGA) sintered microsphere scaffolds for tissue engineering. In addition, the influence of the mineral precipitate layer on protein adsorption on the scaffolds was studied. Scaffolds were mineralized by incubation in simulated body fluid (SBF). Scanning electron microscopy (SEM) analysis revealed that mineralized scaffolds possess a rough surface with a plate-like nanostructure covering the surface of microspheres. The results of protein adsorption and release studies showed that while the protein release pattern was similar for PLAGA and mineralized PLAGA scaffolds, precipitation of the mineral layer on PLAGA led to enhanced protein adsorption and slower protein release. Mineralization of tissue-engineered surfaces provides a method for both imparting bioactivity and controlling levels of protein adsorption and release.
Desilva, L. A.; Bandara, T. M. W. J.; Hettiarachchi, B. H.; Kumara, G. R. A.; Perera, A. G. U.; Rajapaksa, R. M. G.; Tennakone, K.
Dye-sensitized and perovskite solar cells and other nanostructured heterojunction electronic devices require securing intimate electronic contact between nanostructured surfaces. Generally, the strategy is solution phase coating of a hole -collector over a nano-crystalline high-band gap n-type oxide semiconductor film painted with a thin layer of the light harvesting material. The nano-crystallites of the hole - collector fills the pores of the painted oxide surface. Most ills of these devices are associated with imperfect contact and high resistance of the hole conducting layer constituted of nano-crystallites. Denaturing of the delicate light harvesting material forbid sintering at elevated temperatures to reduce the grain boundary resistance. It is found that the interfacial and grain boundary resistance can be significantly reduced via incorporation of redox species into the interfaces to form ultra-thin layers. Suitable redox moieties, preferably bonded to the surface, act as electron transfer relays greatly reducing the film resistance offerring a promising method of enhancing the effective hole mobility of nano-crystalline hole-collectors and developing hole conductor paints for application in nanostructured devices.
Nanocrystalline Al7075+1 wt % Zr Alloy Prepared Using Mechanical Milling and Spark Plasma Sintering.
Czech Academy of Sciences Publication Activity Database
Molnárová, O.; Málek, P.; Veselý, J.; Šlapáková, M.; Minárik, P.; Lukáč, František; Chráska, Tomáš; Novák, P.; Průša, F.
2017-01-01
Roč. 10, č. 9 (2017), č. článku 1105. ISSN 1996-1944 R&D Projects: GA ČR(CZ) GA15-15609S Institutional support: RVO:61389021 Keywords : gas atomization * mechanical milling * spark plasma sintering * microstructure * microhardness * recrystallization Subject RIV: JG - Metallurgy OBOR OECD: Materials engineering Impact factor: 2.654, year: 2016 http://www.readcube.com/articles/10.3390/ma10091105
Siddiq, A.
2013-09-01
We present a variational multiscale constitutive model that accounts for intergranular failure in nanocrystalline fcc metals due to void growth and coalescence in the grain boundary region. Following previous work by the authors, a nanocrystalline material is modeled as a two-phase material consisting of a grain interior phase and a grain boundary affected zone (GBAZ). A crystal plasticity model that accounts for the transition from partial dislocation to full dislocation mediated plasticity is used for the grain interior. Isotropic porous plasticity model with further extension to account for failure due to the void coalescence was used for the GBAZ. The extended model contains all the deformation phases, i.e. elastic deformation, plastic deformation including deviatoric and volumetric plasticity (void growth) followed by damage initiation and evolution due to void coalescence. Parametric studies have been performed to assess the model\\'s dependence on the different input parameters. The model is then validated against uniaxial loading experiments for different materials. Lastly we show the model\\'s ability to predict the damage and fracture of a dog-bone shaped specimen as observed experimentally. © 2013 Elsevier B.V.
Wang, Y; Tian, W; Yang, Y
2009-02-01
The preparation and characterization of RE modified nanocrystalline Al2O3/13 wt%TiO2 feedstock for plasma spraying are described in this paper. Taking individual nano particles as starting materials, by wet ball milling, spray drying, sintering and plasma treating, nanocrystalline plasma sprayable feedstock is prepared. The as-prepared feedstocks were analyzed by XRD, SEM, EDS, TEM and HRTEM methods. As shown from analyses results, the reconstituted agglomerate feedstock possesses spherical geometry, proper particle size, homogeneous composition distribution and nano scaled grains. There are three dimensional net structures in the prepared feedstock, which could be retained in coatings if the feedstock does not melt or partially melts during the plasma spray process. The three dimensional net structures could play an important role in improving crack propagation resistance and wear resistance of coatings. The reconstitution process and characterization methods discussed in this paper can also be applied to prepare intraclass nanocrystalline feedstock such as ZrO2/Y2O3 and Cr2O3 et al.
Neutron scattering study of the magnetism in a nanocrystalline/amorphous material
International Nuclear Information System (INIS)
Rosov, N.
1995-01-01
Recently developed nanocrystalline magnetic systems are of considerable interest fundamentally as well as technologically. One such material is Fe 73.5 B 9 Si 13.5 Cu 1 Nb 3 , which can be produced by heat treating the amorphous precursor. This forms a noncrystalline phase with typical dimension of 350 angstrom as determined by neutron diffraction. Small angle neutron scattering (SANS) has been employed to investigate the properties of the nanocrystallized material over the temperature range from 10 K to 725 K, a regime where no significant structural changes are expected to occur. In zero field and low temperature (10 K) the authors obtained an isotropic scattering pattern. The application of a relatively modest field to sweep out the domains changed the scattering to a butterfly wings pattern typical of patterns dominated by magnetic elastic intensity. Up to 450 K this pattern changed only modestly, while for substantially higher temperatures the ratio of inelastic to elastic scattering increased rapidly as the magnetic phase transition of the intergranular component (≅ 575 K) was approached. Triple axis inelastic measurements showed that the majority of the magnetic inelastic scattering was from the nanocrystalline phase
Neutron scattering study of the magnetism in a nanocrystalline/amorphous material
Energy Technology Data Exchange (ETDEWEB)
Rosov, N. [National Inst. of Standards and Technology, Gaithersburg, MD (United States). Reactor Radiation Div.; Lynn, J.W. [National Inst. of Standards and Technology, Gaithersburg, MD (United States). Reactor Radiation Div.]|[Univ. of Maryland, College Park, MD (United States). Dept. of Physics; Fish, G.E. [Allied Signal Inc., Morristown, NJ (United States)
1995-12-31
Recently developed nanocrystalline magnetic systems are of considerable interest fundamentally as well as technologically. One such material is Fe{sub 73.5}B{sub 9}Si{sub 13.5}Cu{sub 1}Nb{sub 3}, which can be produced by heat treating the amorphous precursor. This forms a noncrystalline phase with typical dimension of 350 {angstrom} as determined by neutron diffraction. Small angle neutron scattering (SANS) has been employed to investigate the properties of the nanocrystallized material over the temperature range from 10 K to 725 K, a regime where no significant structural changes are expected to occur. In zero field and low temperature (10 K) the authors obtained an isotropic scattering pattern. The application of a relatively modest field to sweep out the domains changed the scattering to a butterfly wings pattern typical of patterns dominated by magnetic elastic intensity. Up to 450 K this pattern changed only modestly, while for substantially higher temperatures the ratio of inelastic to elastic scattering increased rapidly as the magnetic phase transition of the intergranular component ({approx_equal} 575 K) was approached. Triple axis inelastic measurements showed that the majority of the magnetic inelastic scattering was from the nanocrystalline phase.
Maiti, A.; Laha, T.
2018-03-01
In the present study, first ever attempt has been made to develop physically functionalized multiwalled carbon nanotube (MWCNT) reinforced Al-11 5Si alloy nanocomposites synthesized via novel consolidation technique viz spark plasma sintering (SPS). There is a recent trend in employing carbon nanotubes (CNTs), an allotrope of carbon, as reinforcement for high strength structural metallic composite materials, as these cylindrical nano-fibers poses extremely unique mechanical properties such as very high elastic modulus (~ 300 GPa to 1.5 TPa) as well as tensile strength (~150 GPa). However, it has remained as an ever-existing problem to achieve a porosity-free nanocrystalline matrix with homogenously dispersed CNTs, owing to the very high coagulation tendency of CNTs. The gas-atomized, spherical Al-11.5Si alloy powders (1-8 μm) were subjected to high energy ball milling for the purpose of achieving nanocrystallinity in the powders. The improvement in MWCNT dispersion was effort by treating the MWCNTs with a physical surfactant, sodium dodecyl sulfate (SDS). The nano-grained ball-milled Al-Si powders with varying MWCNT content (0.5 and 1 wt%) were consolidated via spark plasma sintering in order to retain the nano-sized grains in the Al-Si matrix, attributed to the faster and highly effective sintering kinetics of the sintering techniques. FESEM study shows problem of MWCNT agglomeration persists by addition of non-SDS treated as pristine MWCNT in the composite. After treated with SDS, MWCNTs are well separated out from each other and as a result of that good morphological and mechanical property such as high hardness value obtained after analysis. Detailed TEM study of the 0.5wt% MWCNT reinforced SPS nanocomposite revealed that the distribution of CNTs in the matrix. Mechanical analysis study of the nanocomposite attributes higher hardness in case of SDS treated CNT reinforced nanocomposite owing to less agglomeration problem of the CNT in the matrix. Nano
Institute of Scientific and Technical Information of China (English)
Khalil Abdelrazek KHALIL; Sug Won KIM
2007-01-01
Alumina/zirconia composites were synthesized by wet-milling technique and rapid consolidation with high frequency induction heat sintering(HFIHS). The starting materials were a mixture of alumina micro-powder (80%, volume fraction) and 3YSZ nano-powders (20%). The mixtures were optimized for good sintering behaviors and mechanical properties. Nano-crystalline grains are obtained after 24 h milling. The nano-structured powder compacts are then processed to full density at different temperatures by HFIHS. Effects of temperature on the mechanical and microstructure properties were studied. Al2O3-3YSZ composites with higher mechanical properties and small grain size are successfully developed at relatively low temperatures through this technique.
Synthesis of highly sinterable YAG nanopowders by a modified co-precipitation method
International Nuclear Information System (INIS)
Chen, Zhi-Hui; Yang, Yun; Hu, Zhang-Gui; Li, Jiang-Tao; He, Shu-Li
2007-01-01
A hydrate precursor of yttrium aluminum garnet (YAG) was synthesized by a modified co-precipitation method, in which n-butanol was employed as a low-cost recyclable dehydration solvent. A mixed solution of ethanol and ammonia were used as precipitant. Pure YAG phase appeared after the as-prepared precursors being calcined at 850 o C for 2 h. The nanocrystalline YAG particles calcined at 1100 o C were well dispersed with average diameter of about 40 nm, which can be densified to transparency under vacuum sintering at 1700 o C for 5 h with TEOS as sintering additive
New atom probe approaches to studying segregation in nanocrystalline materials.
Samudrala, S K; Felfer, P J; Araullo-Peters, V J; Cao, Y; Liao, X Z; Cairney, J M
2013-09-01
Atom probe is a technique that is highly suited to the study of nanocrystalline materials. It can provide accurate atomic-scale information about the composition of grain boundaries in three dimensions. In this paper we have analysed the microstructure of a nanocrystalline super-duplex stainless steel prepared by high pressure torsion (HPT). Not all of the grain boundaries in this alloy display obvious segregation, making visualisation of the microstructure challenging. In addition, the grain boundaries present in the atom probe data acquired from this alloy have complex shapes that are curved at the scale of the dataset and the interfacial excess varies considerably over the boundaries, making the accurate characterisation of the distribution of solute challenging using existing analysis techniques. In this paper we present two new data treatment methods that allow the visualisation of boundaries with little or no segregation, the delineation of boundaries for further analysis and the quantitative analysis of Gibbsian interfacial excess at boundaries, including the capability of excess mapping. Copyright © 2013 Elsevier B.V. All rights reserved.
Strength and structure of nanocrystalline titanium
International Nuclear Information System (INIS)
Noskova, N.I.; Pereturina, I.A.; Elkina, O.A.; Stolyarov, V.V.
2004-01-01
Investigation results on strength and plasticity of nanocrystalline titanium VT-1 are presented. Specific features of plastic deformation on tension of this material specimens in an electron microscope column are studied in situ. It is shown that nanocrystalline titanium strength and plasticity at room temperature are dependent on the structure and nanograin size. It is revealed that deformation processes in nanocrystalline titanium are characterized by activation of deformation rotational modes and microtwinning [ru
The Influence of Sintering Temperature of Reactive Sintered (Ti, MoC-Ni Cermets
Directory of Open Access Journals (Sweden)
Marek Jõeleht
2015-09-01
Full Text Available Titanium-molybdenum carbide nickel cermets ((Ti, MoC-Ni were produced using high energy milling and reactive sintering process. Compared to conventional TiC-NiMo cermet sintering the parameters for reactive sintered cermets vary since additional processes are present such as carbide synthesis. Therefore, it is essential to acquire information about the suitable sintering regime for reactive sintered cermets. One of the key parameters is the final sintering temperature when the liquid binder Ni forms the final matrix and vacancies inside the material are removed. The influence of the final sintering temperature is analyzed by scanning electron microscopy. Mechanical properties of the material are characterized by transverse rupture strength, hardness and fracture toughness.DOI: http://dx.doi.org/10.5755/j01.ms.21.3.7179
International Nuclear Information System (INIS)
Watanabe, Yoshimi; Shibuya, Masafumi; Sato, Hisashi
2013-01-01
The continuous graded structure of functionally graded materials (FGMs) can be created under a centrifugal force. Centrifugal sintered-casting (CSC) method, proposed by the authors, is one of the fabrication methods of FGM under centrifugal force. This method is a combination of the centrifugal sintering method and centrifugal casting method. In this study, Al/diamond particle FGM was fabricated by the proposed method.
Directory of Open Access Journals (Sweden)
Masahide Sato, Nobuhiro Tsuji, Yoritoshi Minamino and Yuichiro Koizumi
2004-01-01
Full Text Available The surface of the various kinds of metallic materials sheets were severely deformed by wire-brushing at ambient temperature to achieve nanocrystalline surface layer. The surface layers of the metallic materials developed by the near surface severe plastic deformation (NS-SPD were characterized by means of TEM. Nearly equiaxed nanocrystals with grain sizes ranging from 30 to 200 nm were observed in the near surface regions of all the severely scratched metallic materials, which are Ti-added ultra-low carbon interstitial free steel, austenitic stainless steel (SUS304, 99.99 wt.%Al, commercial purity aluminum (A1050 and A1100, Al–Mg alloy (A5083, Al-4 wt.%Cu alloy, OFHC-Cu (C1020, Cu–Zn alloy (C2600 and Pb-1.5%Sn alloy. In case of the 1050-H24 aluminum, the depth of the surface nanocrystalline layer was about 15 μm. It was clarified that wire-brushing is an effective way of NS-SPD, and surface nanocrystallization can be easily achieved in most of metallic materials.
Syntheses and sintering of materials in view of nuclear waste storage
International Nuclear Information System (INIS)
Picot, V.; Glorieux, B.; Montel, J.M.; Deschanels, X.; Jorion, F.
2005-01-01
In the context of nuclear waste conditioning, the solid solution monazite-brabantite is extensively studied. Previous works have already shown its potential ability to confine minor actinides with excellent performance in term of chemical durability and structural stability. This present work concerns the synthesis and the sintering of such matrices. The challenge is to propose a synthesis and a sintering processes able to ensure the containment of actinides up to 10%wt. (Am, Cm, Np) in dense matrices (about 95% of the theoretical density). Those processes have to be performed on the equipment similar to that used in a facility dedicated to the high-level radioactive materials studies (glove box and hot cell). The optimized protocols, implying mixer-mill, synthesis by solid reaction at high temperature, uniaxial press compaction and sintering, are presented and discussed. (authors)
Solid state consolidation nanocrystalline copper-tungsten using cold spray
Energy Technology Data Exchange (ETDEWEB)
Hall, Aaron Christopher [Sandia National Lab. (SNL-CA), Livermore, CA (United States); Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Sarobol, Pylin [Sandia National Lab. (SNL-CA), Livermore, CA (United States); Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Argibay, Nicolas [Sandia National Lab. (SNL-CA), Livermore, CA (United States); Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Clark, Blythe [Sandia National Lab. (SNL-CA), Livermore, CA (United States); Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Diantonio, Christopher [Sandia National Lab. (SNL-CA), Livermore, CA (United States); Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)
2015-09-01
It is well known that nanostructured metals can exhibit significantly improved properties compared to metals with conventional grain size. Unfortunately, nanocrystalline metals typically are not thermodynamically stable and exhibit rapid grain growth at moderate temperatures. This severely limits their processing and use, making them impractical for most engineering applications. Recent work has shown that a number of thermodynamically stable nanocrystalline metal alloys exist. These alloys have been prepared as powders using severe plastic deformation (e.g. ball milling) processes. Consolidation of these powders without compromise of their nanocrystalline microstructure is a critical step to enabling their use as engineering materials. We demonstrate solid-state consolidation of ball milled copper-tantalum nanocrystalline metal powder using cold spray. Unfortunately, the nanocrystalline copper-tantalum powder that was consolidated did not contain the thermodynamically stable copper-tantalum nanostructure. Nevertheless, this does this demonstrates a pathway to preparation of bulk thermodynamically stable nanocrystalline copper-tantalum. Furthermore, it demonstrates a pathway to additive manufacturing (3D printing) of nanocrystalline copper-tantalum. Additive manufacturing of thermodynamically stable nanocrystalline metals is attractive because it enables maximum flexibility and efficiency in the use of these unique materials.
Energy Technology Data Exchange (ETDEWEB)
Miyajima, K; Fuwa, Y; Okajima, H; Yoshikawa, K [Toyota Motor Corp., Aichi (Japan); Nakamura, M [Japan Powder Metallurgy Co. Ltd., Tokyo (Japan)
1997-10-01
Increasing vehicle speed and power, high-performance synchronizer ring of manual transmission is required. We develop double layer sintered synchronizer ring for high performance and cost reduction. The main structure is consisted of ferrous sinter for high strength. In this paper, friction materials of sintered synchronizer ring are studied. We can get the good friction and anti-wear property by means of hard particles (FeTi, ZrO2), solid lubricant (Graphite) and suitable porosity in brass sinter matrix. And we also achieve high joining strength between double layers adding Cu-P material. 6 refs., 13 figs., 2 tabs.
Understanding the spark plasma sintering from the view of materials joining
International Nuclear Information System (INIS)
Dong, Peng; Wang, Zhe; Wang, Wenxian; Chen, Shaoping; Zhou, Jun
2016-01-01
Spark plasma sintering (SPS) is an attractive consolidation process. However, the mechanism behind this process is still an open topic for debate. This paper presents the first attempt to understand the SPS mechanism from perspective of materials joining. For this, TiNi_f/Al composites were fabricated by SPS, and the interfacial microstructures were investigated using field emission scanning electron microscopy and transmission electron microscopy. According to the experimental results, several joining processes were reflected well during SPS, involving micro-arc welding, electric resistance welding and diffusion welding. The proposed understanding of SPS will be helpful to the control of sintering quality.
Dargatz, Benjamin; Gonzalez-Julian, Jesus; Guillon, Olivier
2015-04-01
The retention of nanocrystallinity in dense ceramic materials is still a challenge, even with the application of external pressure during sintering. The compaction behavior of high purity and acetate enriched zinc oxide (ZnO) nano-powders was investigated. It was found that acetate in combination with water plays a key role during the compaction into green bodies at moderate temperatures. Application of constant pressure resulted in a homogeneous green body with superior packing density (86% of theoretical value) at moderate temperature (85 °C) in the presence of water. In contrast, no improvement in density could be achieved if pure ZnO powder was used. This compaction behavior offers superior packing of the particles, resulting in a high relative density of the consolidated compact with negligible coarsening. Dissolution accompanying creep diffusion based matter transport is suggested to strongly support reorientation of ZnO particles towards densities beyond the theoretical limit for packing of ideal monosized spheres. Finally, the sintering trajectory reveals that grain growth is retarded compared to conventional processing up to 90% of theoretical density. Moreover, nearly no radial shrinkage was observed after sinter-forging for bodies performed with this advanced processing method.
International Nuclear Information System (INIS)
Trimby, Patrick W.; Cao, Yang; Chen, Zibin; Han, Shuang; Hemker, Kevin J.; Lian, Jianshe; Liao, Xiaozhou; Rottmann, Paul; Samudrala, Saritha; Sun, Jingli; Wang, Jing Tao; Wheeler, John; Cairney, Julie M.
2014-01-01
Graphical abstract: -- Abstract: The recent development of transmission Kikuchi diffraction (TKD) in a scanning electron microscope enables fast, automated orientation mapping of electron transparent samples using standard electron backscatter diffraction (EBSD) hardware. TKD in a scanning electron microscope has significantly better spatial resolution than conventional EBSD, enabling routine characterization of nanocrystalline materials and allowing effective measurement of samples that have undergone severe plastic deformation. Combining TKD with energy dispersive X-ray spectroscopy (EDS) provides complementary chemical information, while a standard forescatter detector system below the EBSD detector can be used to generate dark field and oriented dark field images. Here we illustrate the application of this exciting new approach to a range of deformed, ultrafine grained and nanocrystalline samples, including duplex stainless steel, nanocrystalline copper and highly deformed titanium and nickel–cobalt. The results show that TKD combined with EDS is a highly effective and widely accessible tool for measuring key microstructural parameters at resolutions that are inaccessible using conventional EBSD
Directory of Open Access Journals (Sweden)
Nicolas Lippitz
2016-08-01
Full Text Available As a reaction to the increasing noise pollution, caused by the expansion of airports close to residential areas, porous trailing edges are investigated to reduce the aeroacoustic noise produced by flow around the airframe. Besides mechanical and acoustical investigations of porous materials, the fouling behavior of promising materials is an important aspect to estimate the performance in long-term use. For this study, two sintered fiber felts were selected for a long-term fouling experiment where the development of the flow resistivity and accumulation of dirt was observed. Based on 3D structural characterizations obtained from X-ray tomography of the initial materials, acoustic models (Biot and Johnson–Champoux–Allard in the frame of the transfer matrix method were applied to the sintered fiber felts. Flow resistivity measurements and the measurements of the absorption coefficient in an impedance tube are the basis for a fouling model for sintered fiber felts. The contribution will conclude with recommendations concerning the modeling of pollution processes of porous materials.
Idzikowski, Bogdan; Miglierini, Marcel
2005-01-01
Metallic (magnetic and non-magnetic) nanocrystalline materials have been known for over ten years but only recent developments in the research into those complex alloys and their metastable amorphous precursors have created a need to summarize the most important accomplishments in the field. This book is a collection of articles on various aspects of metallic nanocrystalline materials, and an attempt to address this above need. The main focus of the papers is put on the new issues that emerge in the studies of nanocrystalline materials, and, in particular, on (i) new compositions of the alloys, (ii) properties of conventional nanocrystalline materials, (iii) modeling and simulations, (iv) preparation methods, (v) experimental techniques of measurements, and (vi) different modern applications. Interesting phenomena of the physics of nanocrystalline materials are a consequence of the effects induced by the nanocrystalline structure. They include interface physics, the influence of the grain boundaries, the aver...
Density determination of sintered ceramic nuclear fuel materials
International Nuclear Information System (INIS)
Landspersky, H.; Medek, J.
1980-01-01
The feasibility was tested of using solids for pycnometric determination of the density of uranium dioxide-based sintered ceramic fuel materials manufactured by the sol-gel method in the shape of spherical particles of 0.7 to 1.0 mm in size and of particles smaller than 200 μm. For fine particles, this is the only usable method of determining their density which is a very important parameter of the fine fraction when it is employed for the manufacture of fuel elements by vibration compacting. The method consists in compacting a mixture of pycnometric material and dispersed particles of uranium dioxide, determining the size and weight of the compact, and in calculating the density of the material measured from the weight of the oxide sample in the mixture. (author)
New atom probe approaches to studying segregation in nanocrystalline materials
International Nuclear Information System (INIS)
Samudrala, S.K.; Felfer, P.J.; Araullo-Peters, V.J.; Cao, Y.; Liao, X.Z.; Cairney, J.M.
2013-01-01
Atom probe is a technique that is highly suited to the study of nanocrystalline materials. It can provide accurate atomic-scale information about the composition of grain boundaries in three dimensions. In this paper we have analysed the microstructure of a nanocrystalline super-duplex stainless steel prepared by high pressure torsion (HPT). Not all of the grain boundaries in this alloy display obvious segregation, making visualisation of the microstructure challenging. In addition, the grain boundaries present in the atom probe data acquired from this alloy have complex shapes that are curved at the scale of the dataset and the interfacial excess varies considerably over the boundaries, making the accurate characterisation of the distribution of solute challenging using existing analysis techniques. In this paper we present two new data treatment methods that allow the visualisation of boundaries with little or no segregation, the delineation of boundaries for further analysis and the quantitative analysis of Gibbsian interfacial excess at boundaries, including the capability of excess mapping. - Highlights: ► New data treatment methods allow delineation of grain boundaries, even without segregation. ► Proxigrams calculated from the surfaces accurately show the extent of segregation. ► Tessellation of the data volume can be used to map the Gibbsian interfacial excess
New atom probe approaches to studying segregation in nanocrystalline materials
Energy Technology Data Exchange (ETDEWEB)
Samudrala, S.K.; Felfer, P.J.; Araullo-Peters, V.J. [School of Aerospace, Mechanical and Mechatronic Engineering, University of Sydney, NSW 2006 (Australia); The Australian Centre for Microscopy and Microanalysis, The University of Sydney, NSW 2006 (Australia); Cao, Y.; Liao, X.Z. [School of Aerospace, Mechanical and Mechatronic Engineering, University of Sydney, NSW 2006 (Australia); Cairney, J.M., E-mail: julie.cairney@sydney.edu.au [School of Aerospace, Mechanical and Mechatronic Engineering, University of Sydney, NSW 2006 (Australia); The Australian Centre for Microscopy and Microanalysis, The University of Sydney, NSW 2006 (Australia)
2013-09-15
Atom probe is a technique that is highly suited to the study of nanocrystalline materials. It can provide accurate atomic-scale information about the composition of grain boundaries in three dimensions. In this paper we have analysed the microstructure of a nanocrystalline super-duplex stainless steel prepared by high pressure torsion (HPT). Not all of the grain boundaries in this alloy display obvious segregation, making visualisation of the microstructure challenging. In addition, the grain boundaries present in the atom probe data acquired from this alloy have complex shapes that are curved at the scale of the dataset and the interfacial excess varies considerably over the boundaries, making the accurate characterisation of the distribution of solute challenging using existing analysis techniques. In this paper we present two new data treatment methods that allow the visualisation of boundaries with little or no segregation, the delineation of boundaries for further analysis and the quantitative analysis of Gibbsian interfacial excess at boundaries, including the capability of excess mapping. - Highlights: ► New data treatment methods allow delineation of grain boundaries, even without segregation. ► Proxigrams calculated from the surfaces accurately show the extent of segregation. ► Tessellation of the data volume can be used to map the Gibbsian interfacial excess.
Ceramic-intermetallic composites produced by mechanical alloying and spark plasma sintering
Cabanas-Moreno, J G; Martínez-Sanchez, R; Delgado-Gutierrez, O; Palacios-Gomez, J; Umemoto, M
1998-01-01
Nano-and microcomposites of intermetallic (Co/sub 3/Ti, AlCo/sub 2 /Ti) and ceramic (TiN, Ti(C, N), Al/sub 2/O/sub 3/) phases have been produced by spark plasma sintering (SPS) of powders resulting from mechanical alloying of Al-Co-Ti elemental powder mixtures. The mechanically alloyed powders consisted of mixtures of nanocrystalline and amorphous phases which, on sintering, transformed into complex microstructures of the intermetallic and ceramic phases. For Al contents lower than about 30 at% in the original powder mixtures, the use of SPS led to porosities of 1-2% in the sintered compacts and hardness values as high as ~1700 kg/mm/sup 2/; in these cases, the composite matrix was TiN and Ti(C, N), with the Al/sub 2/O/sub 3/ phase found as finely dispersed particles in the matrix and the Co /sub 3/Ti and AlCo/sub 2/Ti phases as interdispersed grains. (19 refs).
German, Randall M.
1996-01-01
Although sintering is an essential process in the manufacture of ceramics and certain metals, as well as several other industrial operations, until now, no single book has treated both the background theory and the practical application of this complex and often delicate procedure. In Sintering Theory and Practice, leading researcher and materials engineer Randall M. German presents a comprehensive treatment of this subject that will be of great use to manufacturers and scientists alike. This practical guide to sintering considers the fact that while the bonding process improves strength and other engineering properties of the compacted material, inappropriate methods of control may lead to cracking, distortion, and other defects. It provides a working knowledge of sintering, and shows how to avoid problems while accounting for variables such as particle size, maximum temperature, time at that temperature, and other problems that may cause changes in processing. The book describes the fundamental atomic events that govern the transformation from particles to solid, covers all forms of the sintering process, and provides a summary of many actual production cycles. Building from the ground up, it begins with definitions and progresses to measurement techniques, easing the transition, especially for students, into advanced topics such as single-phase solid-state sintering, microstructure changes, the complications of mixed particles, and pressure-assisted sintering. German draws on some six thousand references to provide a coherent and lucid treatment of the subject, making scientific principles and practical applications accessible to both students and professionals. In the process, he also points out and avoids the pitfalls found in various competing theories, concepts, and mathematical disputes within the field. A unique opportunity to discover what sintering is all about--both in theory and in practice What is sintering? We see the end product of this thermal
Instrumentation for thermal diffusivity determination of sintered materials
International Nuclear Information System (INIS)
Turquetti Filho, R.
1990-01-01
A new procedure to measure the sinterized materials thermal diffusivity, using the heat pulse method was developed in this work. The experimental data were performed at room temperature with UO sub(2), ThO sub(2), and Al sub(2)O sub(3) samples with 94%, 95%, and 96% of theoretical densities, respectively. Nondimensional root mean square deviation for theoretical function fitting was found to be on the order, of 10 sup(-3). The total error associated with the measurements for thermal diffusivity was ± 5%. (author)
Siddiq, A.; El Sayed, Tamer S.
2013-01-01
We present a variational multiscale constitutive model that accounts for intergranular failure in nanocrystalline fcc metals due to void growth and coalescence in the grain boundary region. Following previous work by the authors, a nanocrystalline
Synthesis and properties of nickel-doped nanocrystalline barium hexaferrite ceramic materials
Waqar, Moaz; Rafiq, Muhammad Asif; Mirza, Talha Ahmed; Khalid, Fazal Ahmad; Khaliq, Abdul; Anwar, Muhammad Sabieh; Saleem, Murtaza
2018-04-01
M-type barium hexaferrite ceramics have emerged as important materials both for technological and commercial applications. However, limited work has been reported regarding the investigation of nanocrystalline Ni-doped barium hexaferrites. In this study, nanocrystalline barium hexaferrite ceramics with the composition BaFe12- x Ni x O19 (where x = 0, 0.3 and 0.5) were synthesized by sol-gel method and characterized using X-ray diffraction, Fourier transform infrared spectroscopy, scanning electron microscopy, vibrating sample magnetometer and precision impedance analyzer. All the synthesized samples had single magnetoplumbite phase having space group P63/mmc showing the successful substitution of Ni in BaFe12O19 without the formation of any impurity phase. Average grain size of undoped samples was around 120 nm which increased slightly with the addition of Ni. Saturation magnetization ( M s) and remnant magnetization ( M r) increased with the addition of Ni, however, coercivity ( H c) decreased with the increase in Ni from x = 0 to x = 0.5. Real and imaginary parts of permittivity decreased with the increasing frequency and increased with Ni content. Dielectric loss and conductivity showed slight variation with the increase in Ni concentration.
Effects of four step sintering on Y2O3: SiO2 nanocomposite
International Nuclear Information System (INIS)
Ahlawat, Rachna
2015-01-01
Need for high performance materials for advanced applications have led to the development of new concepts in materials design processing and their fabrication. The development of nanocrystalline materials with improved and novel properties is an important turning point in materials research. In present work, we report synthesis and structural characterization of Y 2 O 3 : SiO 2 nanocomposite. Sol-gel technique is being used to prepare-Y 2 O 3 SiO 2 nanocomposite due to its effectiveness in preparing samples with good mixing of starting materials and at relatively low reaction temperature. We have used Y(NO 3 ) 3 .4H 2 O and TEOS as precursors and followed usual approach of sol-gel technique, the final product of Y 2 O 3 : SiO 2 nanocomposite is obtained in the form of powder. The powder samples were sintered at different temperature for different time durations in programmable muffle furnace. The samples were characterized by complementary techniques as X-Ray Diffraction (XRD), Fourier Transforms Infrared Spectroscopy (FTIR) and Transmission Electron Microscopy (TEM). (author)
Synthesis, vacuum sintering and dielectric characterization of zirconia (t-ZrO2) nanopowder
International Nuclear Information System (INIS)
Pazhani, R.; Padma Kumar, H.; Varghese, Angeo; Moses Ezhil Raj, A.; Solomon, Sam; Thomas, J.K.
2011-01-01
Highlights: → A single step auto-igniting combustion synthesis was employed for the preparation of nanocrystalline ZrO 2 . → Detailed structural analysis was carried out using XRD and FT-IR techniques. → Micro strain analysis of the asprepared nanocrystalline ZrO 2 was carried out. → A sintered density of above 98% of the theoretical value was obtained using vacuum sintering techniques. → The dielectric properties of vacuum sintered ZrO 2 were measured for a frequency range from 10 KHz to 10 MHz. - Abstract: Phase pure zirconium oxide powders have been synthesized using the single step auto-ignition combustion method, the particles were nanometer sized (20 nm) and the size distribution was very narrow (3.4 nm). Systematic structural characterization revealed the t-ZrO 2 and indexed for its tetragonal structure (a = 3.5975 A and c = 5.1649 A). Calculated microstrain in most of the plane indicated the presence of compressive stress (65-288 MPa) along various planes of the particles. Observed space group (P4 2 /nmc) revealed the presence of cations in the 8e positions (0.75, 0.25, 0.75) and the anions in the 16 h positions (0.25, 0.25, 0.4534). The metal-oxide (Zr-O) band observed at the low wavenumber region further confirmed the phase purity of the as-prepared ZrO 2 nanopowders. Peaks at the binding energy positions 2.042 and 0.525 keV in the energy dispersive X-ray spectrum revealed oxygen deficient zirconia. The particle size estimated by TEM was in good agreement with the results obtained through X-ray line broadening (20.81 nm) measurements. The nanopowders were sintered to above 98% of the theoretical density by using vacuum sintering technique at a relatively low temperature of 1300 deg. C. Stable tetragonal ZrO 2 experimentally yield the permittivity value of about 28 at 10 MHz.
Size dependence of elastic mechanical properties of nanocrystalline aluminum
Energy Technology Data Exchange (ETDEWEB)
Xu, Wenwu; Dávila, Lilian P., E-mail: ldavila@ucmerced.edu
2017-04-24
The effect of grain size on the elastic mechanical properties of nanocrystalline pure metal Al is quantified by molecular dynamics simulation method. In this work, the largest nanocrystalline Al sample has a mean grain size of 29.6 nm and contains over 100 millions atoms in the modeling system. The simulation results show that the elastic properties including elastic modulus and ultimate tensile strength of nanocrystalline Al are relatively insensitive to the variation of mean grain size above 13 nm yet they become distinctly grain size dependent below 13 nm. Moreover, at a grain size <13 nm, the elastic modulus decreases monotonically with decreasing grain size while the ultimate tensile strength of nanocrystalline Al initially decreases with the decrease of the grain size down to 9 nm and then increases with further reduction of grain size. The increase of ultimate tensile strength below 9 nm is believed to be a result of an extended elasticity in the ultrafine grain size nanocrystalline Al. This study can facilitate the prediction of varied mechanical properties for similar nanocrystalline materials and even guide testing and fabrication schemes of such materials.
Zhu, Changbao; Mu, Xiaoke; Popovic, Jelena; Weichert, Katja; van Aken, Peter A; Yu, Yan; Maier, Joachim
2014-09-10
Much attention has been paid to metastable materials in the lithium battery field, especially to nanocrystalline and amorphous materials. Nonetheless, fundamental issues such as lithium potential variations have not been pertinently addressed. Using LiFePO4 as a model system, we inspect such lithium potential variations for various lithium storage modes and evaluate them thermodynamically. The conclusions of this work are essential for an adequate understanding of the behavior of electrode materials and even helpful in the search for new energy materials.
Lu, Wei; Wang, Jing; Pu, Wenjing; Li, Kaiping; Ma, Shubing; Wang, Weihua
2018-04-01
Lithium metatitanate (Li2TiO3) is a promising tritium breeding material candidate for solid blanket of D-T fusion reactors, due to its high mechanical strength, chemical stability, and tritium release rate. In this paper, Li2TiO3 powder with homogeneous crystal structure is synthesized by sol-gel method. The chemical reactions in gel thermal cracking and sintering process are studied by thermo gravimetric/differential scanning calorimetry (TG-DSC). The relationship between the sintering condition and the particle/grain size is characterized by X-ray diffraction (XRD) and scanning electron microscopy (SEM). Results show that below 673 K the gel precursor is completely decomposed and Li2TiO3 phase initially forms. The LiTiO2 by-product formed under the reductive atmosphere in muffle furnace, could be oxidized continually to Li2TiO3 at higher sintering temperature (≥1273 K) for longer sintering time (≥10 h). Both grain and particle sizes rely on a linear growth with the increase of sintering time at 1273 K. Over 1473 K, significant agglomerations exist among particles. The optimal sintering condition is selected as 1273 K for 10 h, for the purer Li2TiO3 phase (>99%), smaller grain and particle size.
Energy Technology Data Exchange (ETDEWEB)
Badwal, Sukhvinder P.S.; Ciacchi, Fabio T.; Giampietro, Kristine M. [CSIRO, Manufacturing and Infrastructure Technology, Private Bag 33, Clayton South 3169, Victoria (Australia)
2005-01-14
Fine grain zirconia-yttria materials are required for enhanced performance in solid oxide fuel cells and related devices and in applications requiring good thermo-mechanical properties. Materials with about 3 mol% Y{sub 2}O{sub 3}-ZrO{sub 2} composition are good electrolyte materials for solid oxide fuel cell, ceramic membrane oxygen separation and a number of related devices because of their superior mechanical properties and ease of fabrication into thin self-supporting structures in comparison with a material in the 8-10 mol% Y{sub 2}O{sub 3}-ZrO{sub 2} composition range. In this study, sintering behaviour, impedance studies, four-probe DC conductivity measurements and microstructure analysis has been performed on various easy sintering grade materials from two commercial powder suppliers. These materials achieve near theoretical density at sintering temperatures as low as 1350-1400C. For direct comparison of the conductivity and impedance behaviour in easy sintering grade materials, several other 3 mol% Y{sub 2}O{sub 3}-ZrO{sub 2} powders were also investigated. The total ionic conductivity at 850C in easy sintering grade materials is comparable with normal-grade commercial materials of similar composition despite a slightly higher grain boundary impedance at lower temperatures (below circa 450C). There were no obvious differences in the grain boundary thickness, calculated from the impedance data, of normal and easy sintering grade materials.
International Nuclear Information System (INIS)
Wang Jinshu; Li Hongyi; Yang Sa; Cui Ying; Zhou Meiling
2004-01-01
A fast sintering method, spark plasma sintering (SPS) was used for the synthesis of rare earth oxide-molybdenum cathode material. The secondary emission property, microstructure, and phase constitution of materials have been studied in this paper. The experimental results show that the maximum secondary emission coefficient of this material can be high to 3.84, much higher than that of rare earth oxide-molybdenum cathode made by traditional sintering method. The grain size is less than 1 μm and rare earth distributed evenly in the material. After the material was activated at 1600 deg. C, a 4 μm layer of rare earth oxide which leads to the high secondary emission coefficient of the material, is formed on the surface of the cathode
International Nuclear Information System (INIS)
Dobrzanski, L.A.; Nowosielski, R.; Konieczny, J.; PrzybyI, A.; WysIocki, J.
2005-01-01
The paper concerns investigation of nanocrystalline composites technology preparation. The composites in the form of rings with rectangular transverse section, and with polymer matrix and nanocrystalline metallic powders fulfillment were made, for obtaining good ferromagnetic properties. The nanocrystalline ferromagnetic powders were manufactured by high-energy ball milling of metallic glasses strips in an as-quenched state. Generally for investigation, Co matrix alloys with the silicon polymer were used. Magnetic properties in the form of hysteresis loop by rings method were measured. Generally composite cores showed lower soft ferromagnetic properties than winded cores of nanocrystalline strips, but composite cores showed interesting mechanical properties. Furthermore, the structure of strips and powders on properties of composites were investigated
International Nuclear Information System (INIS)
Tan Weiwei; Yin Xiong; Zhou Xiaowen; Zhang Jingbo; Xiao Xurui; Lin Yuan
2009-01-01
Nanocrystalline TiO 2 films were prepared on flexible Ti-metal sheets by electrophoretic deposition followed by chemical treatment with tetra-n-butyl titanate (TBT) and sintering at 450 deg. C. X-ray diffraction (XRD) analysis indicates that TBT treatment led to the formation of additional anatase TiO 2 , which plays an important role in improving the interconnection between TiO 2 particles, as well as the adherence of the film to the substrate, and in modifying the surface properties of the nanocrystalline particles. The effect of TBT treatment on the electron transport in the nanocrystalline films was studied by intensity-modulated photocurrent spectroscopy (IMPS). An increase in the conversion efficiency was obtained for the dye-sensitized solar cells with TBT-treated nanocrystalline TiO 2 films. The cell performance was further optimized by designing nanocrystalline TiO 2 films with a double-layer structure composed of a light-scattering layer and a transparent layer. The light-scattering effect of the double-layer nanocrystalline films was evaluated by diffuse reflectance spectra. Employing the double-layer nanocrystalline films as the photoelectrodes resulted in a significant improvement in the incident photo-to-current conversion efficiency of the corresponding cells due to enhanced solar absorption by light scattering. A high conversion efficiency of 6.33% was measured under illumination with 100 mW cm -2 (AM 1.5) simulated sunlight.
Development of sintering materials by sea sediments and TiO/sub 2/ for the cleaning teaching
International Nuclear Information System (INIS)
Rehman, M.A.; Alam, A.M.A.; Kaneco, S.; Katsumata, H.; Suzuki, T.
2007-01-01
A solar decontamination process for water was developed using photocatalysts supported on sea bottom sediments with sodium silicate. The supported catalysts were systematically optimized with respect to TiO/sub 2/ dosages, calcinations temperature and binder dosages. The Young's Modulus value (compressed strength) was found 12.5 kN/mm/sub 2/ of optimized supported catalyst which would not mixed with the water of real samples during the photocatalysis. The composition of the optimized catalyst was selected as sediments 82%, TiO /sub 2/ 15% and Na/sub 2/SiO/sub 3/ 3%, where the sintering temperature was 750degreeC. Humic acid as a model compound was used to evaluate the degradation efficiency of the developed sintering material. The complete mineralization of humic acid was achieved by 40 h sunlight irradiation. About 100 ml of (15 mg/L) of humic acid was successfully degraded with 15 g sintering materials under sunlight irradiation. The solar photocatalytical degradation treatment is simple, easy handling and cheap. Therefore, since the artificial lamp devices, for example Hg-Xe lamp, are particularly expensive in the local and nonexclusive areas, the optimized developed sintering material appears to be very suitable treatment method for humic acid in those area
Li, Jingxiang; Zhao, Shengdun; Ishihara, Kunihiko
2013-05-01
A novel approach is presented to study the acoustical properties of sintered bronze material, especially used to suppress the transient noise generated by the pneumatic exhaust of pneumatic friction clutch and brake (PFC/B) systems. The transient exhaust noise is impulsive and harmful due to the large sound pressure level (SPL) that has high-frequency. In this paper, the exhaust noise is related to the transient impulsive exhaust, which is described by a one-dimensional aerodynamic model combining with a pressure drop expression of the Ergun equation. A relation of flow parameters and sound source is set up. Additionally, the piston acoustic source approximation of sintered bronze silencer with cylindrical geometry is presented to predict SPL spectrum at a far-field observation point. A semi-phenomenological model is introduced to analyze the sound propagation and reduction in the sintered bronze materials assumed as an equivalent fluid with rigid frame. Experiment results under different initial cylinder pressures are shown to corroborate the validity of the proposed aerodynamic model. In addition, the calculated sound pressures according to the equivalent sound source are compared with the measured noise signals both in time-domain and frequency-domain. Influences of porosity of the sintered bronze material are also discussed.
Directory of Open Access Journals (Sweden)
Andrei V. Kapylou
2009-09-01
Full Text Available The effects of compacting pressure, powder degassing and high pressure sintering temperature and time on the densification and properties of nanocrystalline titanium nitride have been investigated. For this reason, TiN powder with a mean particle size of 55 nm was pressed in the range of compacting pressure from 0.2 to 1.0 GPa and sintered under static pressure of 3.5 GPa in the temperature range of 900–1600°C for 45–120 s. Some of green bodies were degassed in vacuum before sintering. It was shown that samples compacted in the pressure range of 0.2–0.6 GPa have the highest density after the thermobaric treatment. The maximum density (about 97.3 %TD was obtained with degassed samples. Microhardness and microstructure investigations have shown that recrystallization of the TiN nanopowder begins at the sintering temperatures of 1100–1200°C and sintering time less than one minute. The maximum microhardness obtained was 23.2±1.0 GPa and themaximum Young modulus was 370 GPa.
Technological parameter effect on properties of sintered hard-magnetic type Nd-Fe-B materials
International Nuclear Information System (INIS)
Rastegaev, V.S.; Stepanova, G.I.; Gudim, Z.Yu.
1989-01-01
The effect of each technological operation on manufacturing hard magnets from Nd-Fe-B alloys on properties of sintered permanent magnets is studied. It is noted that violation of the metting regime can result in burn-up of boron and rare earths, and violation of the grinding mode-formation of nonmagnetic powder fractions, etc. Special attention is paid to material protection against oxidation by introducing passivating additions and creating of particular conditions for alloy sintering and heat treatment
Directory of Open Access Journals (Sweden)
Shangqin Yuan
2016-10-01
Full Text Available Multi-walled carbon nanotubes (CNTs as nano-reinforcements were introduced to facilitate the laser sintering process and enhance the thermal and mechanical properties of polymeric composites. A dual experimental-theoretical method was proposed to evaluate the processability and predict the process parameters of newly developed CNT-coated polyamide 12 (CNTs/PA12 powders. The thermal conductivity, melt viscosity, phase transition and temperature-dependent density and heat capacity of PA12 and CNTs/PA12 powders were characterized for material evaluation. The composite powders exhibited improved heat conduction and heat absorption compared with virgin polymer powders, and the stable sintering range of composite powders was extended and found to be favourable for the sintering process. The microstructures of sintered composites revealed that the CNTs remained at the powder boundaries and formed network architectures, which instantaneously induced the significant enhancements in tensile strength, elongation at break and toughness without sacrificing tensile modulus.
Čapek, Jaroslav; Vojtěch, Dalibor
2014-02-01
There has recently been an increased demand for porous magnesium materials in many applications, especially in the medical field. Powder metallurgy appears to be a promising approach for the preparation of such materials. Many works have dealt with the preparation of porous magnesium; however, the effect of sintering conditions on material properties has rarely been investigated. In this work, we investigated porous magnesium samples that were prepared by powder metallurgy using ammonium bicarbonate spacer particles. The effects of the purity of the argon atmosphere and sintering time on the microstructure (SEM, EDX and XRD) and mechanical behaviour (universal loading machine and Vickers hardness tester) of porous magnesium were studied. The porosities of the prepared samples ranged from 24 to 29 vol.% depending on the sintering conditions. The purity of atmosphere played a significant role when the sintering time exceeded 6h. Under a gettered argon atmosphere, a prolonged sintering time enhanced diffusion connections between magnesium particles and improved the mechanical properties of the samples, whereas under a technical argon atmosphere, oxidation at the particle surfaces caused deterioration in the mechanical properties of the samples. These results suggest that a refined atmosphere is required to improve the mechanical properties of porous magnesium. © 2013.
Spark plasma sintering and mechanical properties of $ZrO_{2} (Y_{2}O_{3})-Al_{2}O_{3}$ composites
Jin Sheng H; Dalla Torre, S; Miyamoto, H; Miyamoto, K
2000-01-01
Spark plasma sintering (SPS) was conducted on nanocrystalline ZrO/sub 2/(Y/sub 2/O/sub 3/)-20 mol% Al/sub 2/O/sub 3/ powder at a heat rate of 600 degrees C/min with a short holding time. Full density was obtained at sintering temperatures >1300 degrees C. Considerable grain growth occurred relative to the initial powder particles, but smaller grain size and higher density can be obtained as compared to hot-pressing. High flexural strength and fracture toughness were also achieved for the SPS-resulted composite. (8 refs).
Sintering of Cu–Al2O3 nano-composite powders produced by a thermochemical route
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MARIJA KORAC
2007-11-01
Full Text Available This paper presents the synthesis of nano-composite Cu–Al2O3 powder by a thermochemical method and sintering, with a comparative analysis of the mechanical and electrical properties of the obtained solid samples. Nano-crystalline Cu–Al2O3 powders were produced by a thermochemical method through the following stages: spray-drying, oxidation of the precursor powder, reduction by hydrogen and homogenization. Characterization of powders included analytical electron microscopy (AEM coupled with energy dispersive spectroscopy (EDS, differenttial thermal and thermogravimetric (DTA–TGA analysis and X-ray diffraction (XRD analysis. The size of the produced powders was 20–50 nm, with a noticeable presence of agglomerates. The composite powders were characterized by a homogenous distribution of Al2O3 in a copper matrix. The powders were cold pressed at a pressure of 500 MPa and sintered in a hydrogen atmosphere under isothermal conditions in the temperature range from 800 to 900 °C for up to 120 min. Characterization of the Cu–Al2O3 sintered system included determination of the density, relative volume change, electrical and mechanical properties, examination of the microstructure by SEM and focused ion beam (FIB analysis, as well as by EDS. The obtained nano-composite, the structure of which was, with certain changes, presserved in the final structure, provided a sintered material with a homogenеous distribution of dispersoid in a copper matrix, with exceptional effects of reinforcement and an excellent combination of mechanical and electrical properties.
International Nuclear Information System (INIS)
Savin, S.L.P.; Chadwick, A.V.; Smith, M.E.; O'Dell, L.A.
2007-01-01
There is considerable interest in nanocrystalline materials due to their unusual properties, such as enhanced ionic conductivity in the case of nanocrystalline ionic solids. This has potential commercial applications, particularly for oxide ion conductors. However, a detailed knowledge of the microstructure is important in fully understanding the novel properties exhibited by nanocrystalline materials. The final microstructure of a material is dependent on the preparation method used, for example, sol-gel and ball-milling methods are commonly used in the preparation of nanocrystalline oxides. Additionally, there is a problem in maintaining the materials in nanocrystalline form when they are subjected to elevated temperatures. We have been exploring strategies to restrict the growth of nanocrystalline oxides and have found that adding a small amount of an inert material, e.g. SiO 2 or Al 2 O 3 , is particularly effective. We will report XRD and EXAFS studies of nanocrystalline ceria prepared by sol-gel, sol-gel pinned and ball-milling methods and the effect of preparation method on the final microstructure. (copyright 2007 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim) (orig.)
Bilirubin adsorption on nanocrystalline titania films
International Nuclear Information System (INIS)
Yang Zhengpeng; Si Shihui; Fung Yingsing
2007-01-01
Bilirubin produced from hemoglobin metabolism and normally conjugated with albumin is a kind of lipophilic endotoxin, and can cause various diseases when its concentration is high. Bilirubin adsorption on the nanocrystalline TiO 2 films was investigated using quartz crystal microbalance, UV-vis and IR techniques, and factors affecting its adsorption such as pH, bilirubin concentration, solution ionic strength, temperature and thickness of TiO 2 films were discussed. The amount of adsorption and parameters for the adsorption kinetics were estimated from the frequency measurements of quartz crystal microbalance. A fresh surface of the nanocrystalline TiO 2 films could be photochemically regenerated because holes and hydroxyl radicals were generated by irradiating the nanocrystalline TiO 2 films with UV light, which could oxidize and decompose organic materials, and the nanocrystalline TiO 2 films can be easily regenerated when it is used as adsorbent for the removal of bilirubin
Critical currents and fields of disordered nanocrystalline superconductors
International Nuclear Information System (INIS)
Yavary, H.; Shahzamanian, M.A.; Rabbani, H.
2007-01-01
Full text: There is an enormous effort directed at increasing the upper critical field of the superconducting materials because this upper critical field provides a fundamental limit to the maximum field a magnet system can produce. High-energy particle accelerators and medical resonance imaging body scanners are limited by the for NbTi (10 T). Gigahertz class nuclear-magnetic-resonance and high field laboratory magnets are limited by for Nb 3 Sn (23 T) [1]. However, the values of critical current density are too low for industrial use, possibly because of degraded or nonsuperconducting phases, such as MoS 2 or Mo 2 S 3 , at the grain boundaries or because the pinning site density is not high enough. It has long been known that decreasing the grain size of low-temperature superconducting (LTS) materials, such as Nb 3 Sn, increases the density of flux pinning sites and hence. Nanocrystalline materials are characterized by ultrafine grains and a high density of grain boundaries [2]. Hence nanocrystalline materials can exhibit unusual physical, chemical, and mechanical properties with respect to conventional polycrystalline materials. The purpose of this paper is to investigate the structure of currents and fields in disordered nanocrystalline superconducting materials by the use of quasiclassical many body techniques. The Keldish Greens functions are used to calculate the current density of the system. Since the disorder and microstructure of these nanocrystalline materials are on a sufficiently short length scale as to increase both the density of pinning site and the upper critical field. (authors)
Accumulation and recovery of defects in ion-irradiated nanocrystalline gold
Energy Technology Data Exchange (ETDEWEB)
Chimi, Y. E-mail: chimi@popsvr.tokai.jaeri.go.jp; Iwase, A.; Ishikawa, N.; Kobiyama, M.; Inami, T.; Okuda, S
2001-09-01
Effects of 60 MeV {sup 12}C ion irradiation on nanocrystalline gold (nano-Au) are studied. The experimental results show that the irradiation-produced defects in nano-Au are thermally unstable because of the existence of a large volume fraction of grain boundaries. This suggests a possibility of the use of nanocrystalline materials as irradiation-resistant materials.
International Nuclear Information System (INIS)
Kuczynski, G.
1977-01-01
Although the methods of integration of materials by sintering, have been used since the early history of humanity, the actual understanding of the process involved came only in the last three decades. As in the most human endeavors, the art preceded theory. The comprehension of the elementary processes occuring during sintering comes from the studies of model system. Although the elementary processes occuring during sintering are today quite well understood, the problem of shrinkage of a powder compact which was at the origin of Sintering Science is still far from solved. This is due to the complexity of the internal geometry of the compacts. The recent attempts to apply statistics to this problem, seem to offer some promise
Mechanochemical preparation of nanocrystalline TiO2 powders and their behavior at high temperatures
International Nuclear Information System (INIS)
Gajovic, A.; Furic, K.; Tomasic, N.; Popovic, S.; Skoko, Z.; Music, S.
2005-01-01
Nanocrystalline TiO 2 powders were prepared by high-energy ball-milling using zirconia vial and balls. The changes of microstructure caused by material processing were studied using Raman spectroscopy, X-ray powder diffraction (XRD), transmission electron microscopy (TEM) and selected area electron diffraction (SAED). The milling of the starting TiO 2 powder (anatase + rutile in traces) induced phase transitions to high-pressure polymorph, TiO 2 II, and rutile. We found that the phase transition to TiO 2 II was initiated at the surface of the small particles, while transition to rutile started in their center. Changes in crystallite size during milling process were obtained by the Scherrer method, while the particle size changes were monitored by TEM. The kinetics of phase changes, a decrease in crystallite/particle size, as well as zirconia contamination depended on the powder-to-ball weight ratio. The starting powder and some selected ball-milled samples were investigated in situ by Raman spectroscopy and XRD at high temperatures (up to 1300 deg. C) to examine their behavior during the sintering process. A difference in the results obtained by these two techniques was explained in frame of basic physical properties characterizing both methods. The morphology of the final sinters was monitored by scanning electron microscopy (SEM)
Properties of millimetre wave sintered and oxygenated YBa2Cu3Ox bulk material
International Nuclear Information System (INIS)
Hunyar, C.
1999-12-01
High temperature superconductors are ceramic materials whose properties strongly depend on the techniques used for their production. The successful use of microwaves for the sintering of other oxidic ceramics suggests the examination of the advantages and disadvantages of that production technique for superconductors. For this purpose pellets of commercially available YBa 2 Cu 3 O x powder from the Solvay company were pressed and sintered by millimetre wave heating (30 GHz, generated in a gyrotron). In various experiments the sintering temperatures were varied between 920 C and 990 C, and the holding times between 15 min and 240 min. The densities of the pellets were measured by the Archimedes method and the material structure was examined with an optical microscope. A strong densification from 86 to 93% of theoretical density could be observed within 30 min at a holding temperature of 960 C. With sintering temperatures above 960 C no significant increase in density occurred. At 950 C, only minor grain growth could be observed, which increased up to 960 C temperature. At higher temperatures a mixture of small grains and crystallites of about 150 μm size established itself. CuO already present in the original powder started to melt along the grain boundaries where it acts as a limiting factor for grain growth. With millimetre wave sintering the same material densities could be achieved in less than one third of the time needed for conventional sintering processes. In addition the effects of millimetre wave heating on the oxygen diffusion in YBCO were investigated with several pairs of identical samples. The pairs were deoxygenated and subsequently oxygenated in an atmosphere of pure O 2 in a conventional tube furnace and by millimetre wave heating respectively. To compare the oxygen concentration of the samples, their specific surface resistance at room temperature, which correlates with the oxygen content, was measured in a cylindrical copper resonator with
Effect of High Speed Sintering on the Properties of Zirconia Oxide Materials
2018-03-22
12. REPORT TYPE 22/03/2018 Poster 4. TITLE AND SUBTITLE Effect of High-Speed Sintering on the Properties ofZirconia-Oxide Materials 6. AUTHOR(S...2018-03/24/2018 Sa. CONTRACT NUMBER Sb. GRANT NUMBER Sc. PROGRAM ELEMENT NUMBER Sd. PROJECT NUMBER Se. TASK NUMBER Sf. WORK UNIT NUMBER 8
Structural, electrical and dielectric properties of nanocrystalline Mg-Zn ferrites
International Nuclear Information System (INIS)
Anis-ur-Rehman, M.; Malik, M.A.; Nasir, S.; Mubeen, M.; Khan, K.; Maqsood, A.
2011-01-01
The nanocrystalline Mg-Zn ferrites having general formula Mg/sub 1-x/Zn/sub x/Fe/sub 2/O/sub 4/ (x=0, 0.1, 0.2, 0.3, 0.4, 0. 5) were prepared by WOWS sol-gel route. All prepared samples were sintered at 700 deg. C for 2 h. X-ray powder diffraction (XRD) technique was used to investigate structural properties of the samples. The crystal structure was found to be spinel. The crystallite size, lattice parameters and porosity of samples were calculated by XRD data analysis as function of zinc concentration. The crystallite size for each sample was calculated using the Scherrer formula considering the most intense (3 1 1) peak and the range obtained was 34-68 nm. The dielectric constant, dielectric loss tangent and AC electrical conductivity of nanocrystalline Mg-Zn ferrites are investigated as a function of frequency. The dielectric constant, dielectric loss tangent increased with increase of Zn concentration. All the electrical properties are explained in accordance with Maxwell Wagner model and K/sub oops/ phenomenological theory. (author)
Monitoring Sintering Burn-Through Point Using Infrared Thermography
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Francisco G. Bulnes
2013-08-01
Full Text Available Sintering is a complex industrial process that applies heat to fine particles of iron ore and other materials to produce sinter, a solidified porous material used in blast furnaces. The sintering process needs to be carefully adjusted, so that the combustion zone reaches the bottom of the material just before the discharge end. This is known as the burnthrough point. Many different parameters need to be finely tuned, including the speed and the quantities of the materials mixed. However, in order to achieve good results, sintering control requires precise feedback to adjust these parameters. This work presents a sensor to monitor the sintering burn-through point based on infrared thermography. The proposed procedure is based on the acquisition of infrared images at the end of the sintering process. At this position, infrared images contain the cross-section temperatures of the mixture. The objective of this work is to process this information to extract relevant features about the sintering process. The proposed procedure is based on four steps: key frame detection, region of interest detection, segmentation and feature extraction. The results indicate that the proposed procedure is very robust and reliable, providing features that can be used effectively to control the sintering process.
International Nuclear Information System (INIS)
Rocha, J.C. da.
1981-02-01
Pure, sinterized alumina and the optimization of the parameters of sinterization in order to obtain the highest mechanical resistence are discussed. Test materials are sinterized from a fine powder of pure alumina (Al 2 O 3 ), α phase, at different temperatures and times, in air. The microstructures are analysed concerning porosity and grain size. Depending on the temperature or the time of sinterization, there is a maximum for the mechanical resistence. (A.R.H.) [pt
Effects of sintering atmosphere and initial particle size on sintering of gadolinia-doped ceria
International Nuclear Information System (INIS)
Batista, Rafael Morgado
2014-01-01
The effects of the sintering atmosphere and initial particle size on the sintering of ceria containing 10 mol% gadolinia (GdO 1.5 ) were systematically investigated. The main physical parameter was the specific surface area of the initial powders. Nanometric powders with three different specific surface areas were utilized, 210 m 2 /g, 36,2 m 2 /g e 7,4 m 2 /g. The influence on the densification, and micro structural evolution were evaluated. The starting sintering temperature was verified to decrease with increasing on the specific surface area of raw powders. The densification was accelerated for the materials with smaller particle size. Sintering paths for crystallite growth were obtained. Master sintering curves for gadolinium-doped ceria were constructed for all initial powders. A computational program was developed for this purpose. The results for apparent activation energy showed noticeable dependence with specific surface area. In this work, the apparent activation energy for densification increased with the initial particle size of powders. The evolution of the particle size distributions on non isothermal sintering was investigated by WPPM method. It was verified that the grain growth controlling mechanism on gadolinia doped ceria is the pore drag for initial stage and beginning of intermediate stage. The effects of the sintering atmosphere on the stoichiometry deviation of ceria, densification, microstructure evolution, and electrical conductivity were analyzed. Inert, oxidizing, and reducing atmospheres were utilized on this work. Deviations on ceria stoichiometry were verified on the bulk materials. The deviation verified was dependent of the specific surface area and sintering atmosphere. Higher reduction potential atmospheres increase Ce 3+ bulk concentration after sintering. Accelerated grain growth and lower electrical conductivities were verified when reduction reactions are significantly present on sintering. (author)
Research Update: Phonon engineering of nanocrystalline silicon thermoelectrics
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Junichiro Shiomi
2016-10-01
Full Text Available Nanocrystalline silicon thermoelectrics can be a solution to improve the cost-effectiveness of thermoelectric technology from both material and integration viewpoints. While their figure-of-merit is still developing, recent advances in theoretical/numerical calculations, property measurements, and structural synthesis/fabrication have opened up possibilities to develop the materials based on fundamental physics of phonon transport. Here, this is demonstrated by reviewing a series of works on nanocrystalline silicon materials using calculations of multiscale phonon transport, measurements of interfacial heat conduction, and synthesis from nanoparticles. Integration of these approaches allows us to engineer phonon transport to improve the thermoelectric performance by introducing local silicon-oxide structures.
Kamakoshi, Y.; Shohji, I.; Inoue, Y.; Fukuda, S.
2017-10-01
Powder metallurgy (P/M) materials have been expected to be spread in automotive industry. Generally, since sintered materials using P/M ones contain many pores and voids, mechanical properties of them are inferior to those of conventional wrought materials. To improve mechanical properties of the sintered materials, densification is effective. The aim of this study is to improve mechanical strength of sintered Mo-alloyed steel by optimizing conditions in sintering and cold-forging processes. Mo-alloyed steel powder was compacted. Then, pre-sintering (PS) using a vacuum sintering furnace was conducted. Subsequently, coldforging (CF) by a backward extrusion method was conducted to the pre-sintered specimen. Moreover, the cold-forged specimen was heat treated by carburizing, tempering and quenching (CQT). Afterwards, mechanical properties were investigated. As a result, it was found that the density of the PS specimen is required to be more than 7.4 Mg/m3 to strengthen the specimen by heat treatment after CF. Furthermore, density and the microstructure of the PS specimen are most important factors to make the high density and strength material by CF. At the CF load of 1200 kN, the maximum density ratio reached approximately 99% by the use of the PS specimen with proper density and microstructure. At the CF load of 900 kN, although density ratio was high like more than 97.8%, transverse rupture strength decreased sharply. Since densification caused high shear stress and stress concentration in the surface layer, microcracks occurred by the damages of inter-particle sintered connection of the surface layer. On the contrary, in case of the CF load of 1200 kN, ultra-densification of the surface layer occurred by a sufficient plastic flow. Such sufficient compressed specimens regenerated the sintered connections by high temperature heat treatment and thus the high strength densified material was obtained. These processes can be applicable to near net shape manufacturing
Sintering equation: determination of its coefficients by experiments - using multiple regression
International Nuclear Information System (INIS)
Windelberg, D.
1999-01-01
Sintering is a method for volume-compression (or volume-contraction) of powdered or grained material applying high temperature (less than the melting point of the material). Maekipirtti tried to find an equation which describes the process of sintering by its main parameters sintering time, sintering temperature and volume contracting. Such equation is called a sintering equation. It also contains some coefficients which characterise the behaviour of the material during the process of sintering. These coefficients have to be determined by experiments. Here we show that some linear regressions will produce wrong coefficients, but multiple regression results in an useful sintering equation. (orig.)
Directory of Open Access Journals (Sweden)
Bothara M.G.
2009-01-01
Full Text Available Plasma pressure compaction (P2C is a novel sintering technique that enables the consolidation of silicon carbide with a nanoscale microstructure at a relatively low temperature. To achieve a high final density with optimized mechanical properties, the effects of various sintering factors pertaining to the temperature-time profile and pressure were characterized. This paper reports a design of experiment approach used to optimize the processing for a 100 nm SiC powder focused on four sintering factors: temperature, time, pressure, and heating rate. Response variables included the density and mechanical properties. A L9 orthogonal array approach that includes the signal-to-noise (S/N ratio and analysis of variance (ANOVA was employed to optimize the processing factors. All of the sintering factors have significant effect on the density and mechanical properties. A final density of 98.1% was achieved with a temperature of 1600°C, hold time of 30 min, pressure of 50 MPa, and heating rate of 100°C/min. The hardness reached 18.4 GPa with a fracture toughness of 4.6 MPa√m, and these are comparable to reports from prior studies using higher consolidation temperatures.
International Nuclear Information System (INIS)
Ondracek, G.; Thuemmler, F.
1979-01-01
A set of equations derived demonstrates quantitatively the influence of closed pores on the conductivity as well as on Youngsmodulus of elasticity of sintered materials. There are three microstructural parameters following from the theoretical derivation controlling the porosity effect on the properties, which are the total porosity, the form factor and the orientation factor of the pores. By quantitative microstructure analysis these factors become available providing together with the equations the tool - to calculate the conductivity and Youngs modulus of elasticity from microstructural quantities of sintered materials thus substituting direct property measurements by quantitative microstructure analysis if desired - to endeaver technologically optimum microstructures to obtain theoretically predicted special property values and to precalculate property alterations by microstructure variations ('taylor-made-materials') - to supplement the conventional microstructural quality control by calculated property data. (orig.) [de
[Study on preparation and physicochemical properties of surface modified sintered bone].
Li, Jingfeng; Zheng, Qixin; Guo, Xiaodong
2012-06-01
The aim of this study is to investigate a new method for preparing a biomimetic bone material-surface modified sintered bovine cancellous bone, and to improve its bioactivity as a tissue engineering bone. The prepared sintered bovine cancellous bones with the same size were randomly divided into two groups, immersing in 1 and 1. 5 times simulated body fluid (SBF), respectively. The three time periods of soak time were 7, 14, and 21 days. After sintered bone was dried, the surface morphology of sintered bone and surface mineralization composition were observed under scanning electron microscopy (SEM). By comparing the effect of surface modification of sintered bone materials, we chose the most ideal material and studied its pore size, the rate of the porosity, the compress and bend intensity. And then the material and the sintered bone material without surface modification were compared. The study indicated that sintered bone material immersed in SBF (1.5 times) for 14 days showed the best effect of surface modification, retaining the original physico-chemical properties of sintered bone.
Bilandžić, Marin Dean; Wollgarten, Susanne; Stollenwerk, Jochen; Poprawe, Reinhart; Esteves-Oliveira, Marcella; Fischer, Horst
2017-09-01
The established method of fissure-sealing using polymeric coating materials exhibits limitations on the long-term. Here, we present a novel technique with the potential to protect susceptible teeth against caries and erosion. We hypothesized that a tailored glass-ceramic material could be sprayed onto enamel-like substrates to create superior adhesion properties after sintering by a CO 2 laser beam. A powdered dental glass-ceramic material from the system SiO 2 -Na 2 O-K 2 O-CaO-Al 2 O 3 -MgO was adjusted with individual properties suitable for a spray coating process. The material was characterized using X-ray fluorescence analysis (XRF), heating microscopy, dilatometry, scanning electron microscopy (SEM), grain size analysis, biaxial flexural strength measurements, fourier transform infrared spectroscopy (FTIR), and gas pycnometry. Three different groups of samples (each n=10) where prepared: Group A, powder pressed glass-ceramic coating material; Group B, sintered hydroxyapatite specimens; and Group C, enamel specimens (prepared from bovine teeth). Group B and C where spray coated with glass-ceramic powder. All specimens were heat treated using a CO 2 laser beam process. Cross-sections of the laser-sintered specimens were analyzed using laser scanning microscopy (LSM), energy dispersive X-ray analysis (EDX), and SEM. The developed glass-ceramic material (grain size d50=13.1mm, coefficient of thermal expansion (CTE)=13.310 -6 /K) could be spray coated on all tested substrates (mean thickness=160μm). FTIR analysis confirmed an absorption of the laser energy up to 95%. The powdered glass-ceramic material was successfully densely sintered in all sample groups. The coating interface investigation by SEM and EDX proved atomic diffusion and adhesion of the glass-ceramic material to hydroxyapatite and to dental enamel. A glass-ceramic material with suitable absorption properties was successfully sprayed and laser-sintered in thin films on hydroxyapatite as well as on
Sintering and microstructure of ice: a review
International Nuclear Information System (INIS)
Blackford, Jane R
2007-01-01
Sintering of ice is driven by the thermodynamic requirement to decrease surface energy. The structural morphology of ice in nature has many forms-from snowflakes to glaciers. These forms and their evolution depend critically on the balance between the thermodynamic and kinetic factors involved. Ice is a crystalline material so scientific understanding and approaches from more conventional materials can be applied to ice. The early models of solid state ice sintering are based on power law models originally developed in metallurgy. For pressure sintering of ice, these are based on work on hot isostatic pressing of metals and ceramics. Recent advances in recognizing the grain boundary groove geometry between sintering ice particles require models that use new approaches in materials science. The newer models of sintering in materials science are beginning to incorporate more realistic processing conditions and microstructural complexity, and so there is much to be gained from applying these to ice in the future. The vapour pressure of ice is high, which causes it to sublime readily. The main mechanism for isothermal sintering of ice particles is by vapour diffusion; however other transport mechanisms certainly contribute. Plastic deformation with power law creep combined with recrystallization become important mechanisms in sintering with external pressure. Modern experimental techniques, low temperature scanning electron microscopy and x-ray tomography, are providing new insights into the evolution of microstructures in ice. Sintering in the presence of a small volume fraction of the liquid phase causes much higher bond growth rates. This may be important in natural snow which contains impurities that form a liquid phase. Knowledge of ice microstructure and sintering is beneficial in understanding mechanical behaviour in ice friction and the stability of snow slopes prone to avalanches. (topical review)
Martone, Anthony; Dong, Bowen; Lan, Song; Willard, Matthew A.
2018-05-01
As inductor technology advances, greater efficiency and smaller components demand new core materials. With recent developments of nanocrystalline magnetic materials, soft magnetic properties of these cores can be greatly improved. FeCo-based nanocrystalline magnetic alloys have resulted in good soft magnetic properties and high Curie temperatures; however, magnetoelastic anisotropies persist as a main source of losses. This investigation focuses on the design of a new Fe-based (Fe,Ni,Co)88Zr7B4Cu1 alloy with reduced magnetostriction and potential for operation at elevated temperatures. The alloys have been processed by arc melting, melt spinning, and annealing in a protective atmosphere to produce nanocrystalline ribbons. These ribbons have been analyzed for structure, hysteresis, and magnetostriction using X-Ray diffraction, vibrating sample magnetometry (VSM), and a home-built magnetostriction system, respectively. In addition, Curie temperatures of the amorphous phase were analyzed to determine the best performing, high-temperature material. Our best result was found for a Fe77Ni8.25Co2.75Zr7B4Cu1 alloy with a 12 nm average crystallite size (determined from Scherrer broadening) and a 2.873 Å lattice parameter determined from the Nelson-Riley function. This nanocrystalline alloy possesses a coercivity of 10 A/m, magnetostrictive coefficient of 4.8 ppm, and amorphous phase Curie temperature of 218°C.
Spark plasma versus conventional sintering in the electrical properties of Nasicon-type materials
Czech Academy of Sciences Publication Activity Database
Pérez-Estébanez, Marta; Isasi-Marín, J.; Rivera-Calzada, A.; León, C.; Nygren, M.
2015-01-01
Roč. 651, December (2015), s. 636-642 ISSN 0925-8388 R&D Projects: GA MŠk(CZ) LO1219 Keywords : electrode materials * ionic conduction * sintering Subject RIV: BF - Elementary Particles and High Energy Physics Impact factor: 3.014, year: 2015 http://www.sciencedirect.com/science/article/pii/S0925838815308227
Energy Technology Data Exchange (ETDEWEB)
Clavier, Nicolas; Nkou Bouala, Galy Ingrid; Dacheux, Nicolas; Podor, Renaud [Montpellier Univ., Bagnols sur Ceze (France). ICSM - UMR 5257 CEA/CNRS/ENSCM; Lechelle, Jacques [CEA, DNE, DEC, SESC, LLCC, St-Paul lez Durance (France); Martinez, Julien [CEA, DEN, DTEC, SECA, LFC, Bagnols sur Ceze (France)
2017-07-01
Sintering is one of the key-points of the processing of ceramic materials. It is then of primary interest for the nuclear fuel cycle, in which it constitutes an important step in the fabrication of either UO{sub 2} or (U,Pu)O{sub 2} pellets used in current PWR reactors. The sintering of actinides oxides not only drives the final density and microstructure of the fuels, but also several characteristics that can impact significantly their behavior in the reactor. Dedicated tools are then needed to monitor the microstructure of such materials and forecast their evolution. In this frame, this paper presents the new potentialities offered by the use of environmental scanning electron microscope at high temperature (HT-ESEM) for the study of nuclear ceramics sintering. First, the results obtained from bulk pellets are detailed, either regarding original fundamental data at the grain level (such as grain boundaries and pores motion), or design of dedicated microstructures through the assessment of grain growth kinetics. Acquisition of sintering maps thanks to the combination of HT-ESEM observations and classical dilatometric measurements are also addressed. In a second part, observations undertaken at the 2-grain scale to monitor the first stage of sintering, dedicated to neck elaboration, are presented, and compared to the results currently provided by numerical models.
Phosphorus containing sintered alloys (review)
International Nuclear Information System (INIS)
Muchnik, S.V.
1984-01-01
Phosphorus additives are considered for their effect on the properties of sintered alloys of different applications: structural, antifriction, friction, magnetic, hard, superhard, heavy etc. Data are presented on compositions and properties of phosphorus-containing materials produced by the powder metallurgy method. Phosphorus is shown to be an effective activator of sintering in some cases. When its concentration in the material is optimal it imparts the material such properties as strength, viscosity, hardness, wear resistance. Problems concerning powder metallurgy of amorphous phosphorus-containing alloys are reported
International Nuclear Information System (INIS)
Yar, M.A.; Wahlberg, Sverker; Bergqvist, Hans; Salem, H.G.; Johnsson, Mats; Muhammed, Mamoun
2011-01-01
Nano-crystalline W-1%Y 2 O 3 (wt.%) powder was produced by a modified solution chemical reaction of ammonium paratungstate (APT) and yttrium nitrate. The precursor powder was found to consist of particles of bimodal morphology i.e. large APT-like particles up to 20 μm and rectangular yttrium containing ultrafine plates. After thermal processing tungsten crystals were evolved from W-O-Y plate like particles. spark plasma sintering (SPS) was used to consolidate the powder at 1100 and 1200 deg. C for different holding times in order to optimize the sintering conditions to yield high density but with reduced grain growth. Dispersion of yttrium oxide enhanced the sinterability of W powder with respect to lanthanum oxide. W-1%Y 2 O 3 composites with sub-micron grain size showed improved density and mechanical properties as compared to W-La 2 O 3 composites. Sample sintered in two steps showed improved density, due to longer holding time at lower temperature (900 deg. C) and less grain growth due to shorter holding time at higher temperature i.e. 1 min at 1100 deg. C.
Two steps sintering alumina doped with niobia
International Nuclear Information System (INIS)
Gomes, L.B.; Hatzfeld, J.; Heck, M.; Pokorny, A.; Bergmann, C.P.
2014-01-01
In this work, high surface area commercial alumina was doped with niobia and sintered in two steps in order to obtain dense materials with lower processing temperatures. The powders were milled and uniaxially pressed (200 MPa). The first step of sintering took place at 1100°C for 3, 6, 9 and 12 hours, followed by the second step at 1350°C for 3 hours. The relative density, porosity and water absorption of the samples were determined by the Archimedes method. The crystalline phases were analyzed by X-ray Diffraction (XRD) and the morphology of the samples after sintering, evaluated by Scanning Electron Microscopy (SEM). The results indicate that the use of niobia combined with the two steps sintering promotes an increase in the density of the material, even at lower sintering temperatures. (author)
Gruen, Dieter M [Downers Grove, IL
2009-08-11
One provides nanocrystalline diamond material that comprises a plurality of substantially ordered diamond crystallites that are sized no larger than about 10 nanometers. One then disposes a non-diamond component within the nanocrystalline diamond material. By one approach this non-diamond component comprises an electrical conductor that is formed at the grain boundaries that separate the diamond crystallites from one another. The resultant nanowire is then able to exhibit a desired increase with respect to its ability to conduct electricity while also preserving the thermal conductivity behavior of the nanocrystalline diamond material.
Pandya, Samir; Tandel, Digisha; Chodavadiya, Nisarg
2018-05-01
CdS is one of the most important compounds in the II-VI group of semiconductor. There are numerous applications of CdS in the form of nanoparticles and nanocrystalline. Semiconductors nanoparticles (also known as quantum dots), belong to state of matter in the transition region between molecules and solids, have attracted a great deal of attention because of their unique electrical and optical properties, compared to bulk materials. In the field of optoelectronic, nanocrystalline form utilizes mostly in the field of catalysis and fluid technology. Considering these observations, presented work had been carried out, i.e. based on the nanocrystalline material preparation. In the present work CdS nano-crystalline powder was synthesized by a simple and cost effective chemical technique to grow cadmium sulphide (CdS) nanoparticles at 200 °C with different concentrations of cadmium. The synthesis parameters were optimized. The synthesized powder was structurally characterized by X-ray diffraction and particle size analyzer. In the XRD analysis, Micro-structural parameters such as lattice strain, dislocation density and crystallite size were analysed. The broadened diffraction peaks indicated nanocrystalline particles of the film material. In addition to that the size of the prepared particles was analyzed by particle size analyzer. The results show the average size of CdS particles ranging from 80 to 100 nm. The overall conclusion of the work can be very useful in the synthesis of nanocrystalline CdS powder.
3D surface topography study of the biofunctionalized nanocrystalline Ti–6Zr–4Nb/Ca–P
International Nuclear Information System (INIS)
Jakubowicz, J.; Adamek, G.; Jurczyk, M.U.; Jurczyk, M.
2012-01-01
In this work surface of the sintered Ti–6Zr–4Nb nanocrystalline alloy was electrochemically biofunctionalized. The porous surface was produced by anodic oxidation in 1 M H 3 PO 4 + 2%HF electrolyte at 10 V for 30 min. Next the calcium–phosphate (Ca–P) layer was deposited, onto the formed porous surface, using cathodic potential − 5 V kept for 60 min in 0.042 M Ca(NO 3 ) 2 + 0.025 M (NH 4 ) 2 HPO 4 + 0.1 M HCl electrolyte. The deposited Ca–P layer anchored in the pores. The biofunctionalized surface was studied by XRD, SEM and EDS. In vitro tests culture of normal human osteoblast (NHOst) cells showed very good cells proliferation, colonization and multilayering. Using optical profiler, roughness and hybrid 3D surface topography parameters were estimated. Correlation between surface composition, morphology, roughness and biocompatibility results was done. It has been shown by us that surface with appropriate chemical composition and topography, after combined electrochemical anodic and cathodic surface treatment, supports osteoblast adhesion and proliferation. 3D topography measurements using optical profiler play a key role in the biomaterials surface analysis. - Highlights: ► Nanocrystalline Ti–6Zr–4Nb/Ca–P material was produced for hard tissue implant applications. ► Calcium-phosphate results in surface biofunctionalization. ► The biofunctionalized surface shows good in-vitro behavior.
Density variation and piezoelectric properties of Ba (Ti1− xSnx) O3 ...
Indian Academy of Sciences (India)
Home; Journals; Bulletin of Materials Science; Volume 35; Issue 5. Density variation and piezoelectric properties of Ba(Ti1−Sn)O3 ceramics prepared from nanocrystalline powders ... The density variation of the ceramics with sintering temperature has been studied by sintering the samples at different temperatures.
Strini, Alberto; Sanson, Alessandra; Mercadelli, Elisa; Bendoni, Riccardo; Marelli, Marcello; Dal Santo, Vladimiro; Schiavi, Luca
2015-08-01
The direct in-situ stabilization of an anatase-based nanocrystalline photocatalyst (Degussa P25) was obtained by sintering the catalyst powder in presence of Zr4+ organic salts. This approach allows the doping of an already-formed nanocrystalline photocatalyst instead of introducing the dopant in the crystal lattice during the catalyst synthesis. The procedure was demonstrated by the production of thick ceramic layers using the screen printing technique. This new method allows to easily stabilize the anatase phase 200 °C higher than the undoped P25 maintaining the same photocatalytic activity. The process was studied using specifically formulated screen-printing inks added with Zr4+ organic salt at 1% and 2% Zr/Ti molar ratio. The anatase phase stability was investigated in the 500-900 °C temperature range analysing the resulting catalysts with XRD, TEM and (S)TEM-EDS. The catalytic activity of the screen-printed layers was assessed by measuring the degradation of toluene in air at ambient concentration (500 nmol m-3) and low UV-A irradiance (180 μW cm-2). The described in-situ stabilization method could be potentially applied to any deposition process involving already formed anatase photocatalyst, allowing higher sintering temperature and then an improved mechanical stability of the active layers without photocatalytic activity degradation.
Energy Technology Data Exchange (ETDEWEB)
Mamak, M.; Coombs, N.; Ozin, G.A. [Toronto Univ., ON (Canada). Dept. of Chemistry
2001-02-01
The electroactivity of surfactant-templated mesoporous yttria stabilized zirconia, containing nanoclusters of platinum or nickel oxide, is explored by alternating current (AC) complex impedance spectroscopy. The observed oxygen ion and mixed oxygen ion-electron charge-transport behavior for these materials, compared to the sintered-densified non-porous crystalline versions, is ascribed to the unique integration of mesoporosity and nanocrystallinity within the binary and ternary solid solution microstructure. These attributes inspire interest in this new class of materials as candidates for the development of improved performance solid oxide fuel cell electrodes. (orig.)
Photocatalytic properties of nanocrystalline TiO2 thin film with Ag additions
International Nuclear Information System (INIS)
Chang, C.-C.; Lin, C.-K.; Chan, C.-C.; Hsu, C.-S.; Chen, C.-Y.
2006-01-01
In the present study, nanocrystalline TiO 2 /Ag composite thin films were prepared by a sol-gel spin coating technique. While, by introducing polystyrene (PS) microspheres, porous TiO 2 /Ag films were obtained after calcining at a temperature of 500 o C. The as-prepared TiO 2 and TiO 2 /Ag thin films were characterized by X-ray diffractometry, and scanning electron microscopy to reveal the structural and morphological differences. In addition, the photocatalytic properties of these films were investigated by degrading methylene blue under UV irradiation. After 500 o C calcination, the microstructure of PS-TiO 2 film without Ag addition exhibited a sponge-like microstructure while significant sintering effect was noticed with Ag additions and the films exhibited a porous microstructure. Meanwhile, coalescence of nanocrystalline anatase-phase TiO 2 can be observed with respect to the sharpening of XRD diffraction peaks. The photodegradation of porous TiO 2 doped with 1 mol% Ag exhibited the best photocatalytic efficiency where 72% methylene blue can be decomposed after UV exposure for 12 h
Magnetic and structural properties of spark plasma sintered nanocrystalline NdFeB-powders
Energy Technology Data Exchange (ETDEWEB)
Wuest, H., E-mail: holger.wuest@de.bosch.com [Robert Bosch GmbH, Postfach 10 60 50, 70049 Stuttgart (Germany); Bommer, L., E-mail: lars.bommer@de.bosch.com [Robert Bosch GmbH, Postfach 10 60 50, 70049 Stuttgart (Germany); Weissgaerber, T., E-mail: thomas.weissgaerber@ifam-dd.fraunhofer.de [Fraunhofer Institute for Manufacturing Technology and Advanced Materials (IFAM), Branch Lab Dresden, Winterbergstraße 28, 01277 Dresden (Germany); Kieback, B., E-mail: bernd.kieback@ifam-dd.fraunhofer.de [Fraunhofer Institute for Manufacturing Technology and Advanced Materials (IFAM), Branch Lab Dresden, Winterbergstraße 28, 01277 Dresden (Germany); Technische Universität Dresden, Institute for Materials Science, Helmholtzstraße 7, 01069 Dresden (Germany)
2015-10-15
Near-stoichiometric NdFeB melt-spun ribbons have been subjected to spark plasma sintering varying the process temperature T{sub SPS} and pressure p{sub SPS} between 600 and 800 °C and 50–300 MPa, respectively. Produced bulk magnets were analyzed regarding microstructure and magnetic properties. For all samples the intrinsic coercivity H{sub c,J} gradually decreases with increasing sintering temperature and pressure, while residual induction B{sub r} increases simultaneously with sample density. Densities close to the theoretical limit were achieved for p{sub SPS}≥90 MPa and T{sub SPS}≥650 °C. With increasing T{sub SPS} precipitations of Nd-rich and Fe-rich phases have been observed as a result of a decomposition of the hard magnetic Nd{sub 2}Fe{sub 14}B phase. Under optimum sintering conditions of p{sub SPS}=300 MPa and T{sub SPS}=650 °C high-density bulk magnets with H{sub c,J}=652 kA/m, B{sub r}=0.86 T and (BH){sub max}=106 kJ/m{sup 3} have been produced. - Highlights: • Consolidation close to the theoretical density for p{sub SPS}≥90 MPa and T{sub SPS}≥650 °C. • Highest (BH){sub max} of 106 kJ/m{sup 3} for p{sub SPS}=300 MPa and T{sub SPS}=650 °C with 98% theo. • H{sub c,J} gradually decreases with increasing T{sub SPS}, while B{sub r} increases simultaneously with. • With increasing T{sub SPS}, Nd- and Fe-rich precipitations are observed. • Reduction in t{sub SPS} is economic but does not increase (BH){sub max} significantly.
Preparation, characterization and luminescence of nanocrystalline Y2O3:Ho
International Nuclear Information System (INIS)
Biljan, Tomislav; Gajovic, Andreja; Meic, Zlatko; Mestrovic, Ernest
2007-01-01
Nanocrystalline Y 2 O 3 :Ho was synthesized by solution combustion method with ethylene glycol as fuel. Material was characterized using powder X-ray diffraction and transmission electron microscopy (TEM). X-ray diffraction and TEM showed that the material is nanostructured. Luminescence properties were studied using Raman spectrometers with excitation in near infrared (NIR) and visible regions. The visible and NIR luminescence spectra of nanocrystalline Y 2 O 3 :Ho show some important differences from those of bulk material. The convenience of using Raman instruments for studying luminescence of lanthanide ions is demonstrated
U3O8 microspheres sintering kinetics
International Nuclear Information System (INIS)
Godoy, A.L.E.
1986-01-01
U 3 O 8 microspheres sintering kinetics was determined using a hot-stage optical microscopy apparatus, able to reach temperature up to 1350 0 C in controlled atmospheres. The sintered material had its microstructure analysed by optical and electron microscopy. The microspheres were characterized initialy utilizing X-ray diffractometry and thermogravimetry. The equation which describes the microspheres shrinkage in function of the time was obtained using finite difference analysis X-ray diffractometry indicated hexagonal structure for the microspheres main starting material, ammonium diuranate thermogravimetric analysis showed reduction of this material to U 3 O 8 at 600 0 C. Ceramography results showed 5 hours sintered microspheres grain sizes G vary with the temperature. Sintered U 3 O 8 micrographs compared with published results for UO 2 , indicate similar homogeneity microstructural characteristics and suggest the processed micorspheres to be potentially useful as nuclear fuels. (Author) [pt
Mechanical characteristics of microwave sintered silicon carbide
Indian Academy of Sciences (India)
In firing of products by conventionally sintered process, SiC grain gets oxidized producing SiO2 (∼ 32 wt%) and deteriorates the quality of the product substantially. Partially sintered silicon carbide by such a method is a useful material for a varieties of applications ranging from kiln furniture to membrane material.
Energy Technology Data Exchange (ETDEWEB)
Bhamidipati, Manjari; Sridharan, BanuPriya [Bioengineering Graduate Program, University of Kansas, Lawrence, KS (United States); Scurto, Aaron M. [Bioengineering Graduate Program, University of Kansas, Lawrence, KS (United States); Department of Chemical and Petroleum Engineering, University of Kansas, Lawrence, KS (United States); Detamore, Michael S., E-mail: detamore@ku.edu [Bioengineering Graduate Program, University of Kansas, Lawrence, KS (United States); Department of Chemical and Petroleum Engineering, University of Kansas, Lawrence, KS (United States)
2013-12-01
The aim of this study was to use CO{sub 2} at sub-critical pressures as a tool to sinter 3D, macroporous, microsphere-based scaffolds for bone and cartilage tissue engineering. Porous scaffolds composed of ∼ 200 μm microspheres of either poly(lactic-co-glycolic acid) (PLGA) or polycaprolactone (PCL) were prepared using dense phase CO{sub 2} sintering, which were seeded with rat bone marrow mesenchymal stromal cells (rBMSCs), and exposed to either osteogenic (PLGA, PCL) or chondrogenic (PLGA) conditions for 6 weeks. Under osteogenic conditions, the PLGA constructs produced over an order of magnitude more calcium than the PCL constructs, whereas the PCL constructs had far superior mechanical and structural integrity (125 times stiffer than PLGA constructs) at week 6, along with twice the cell content of the PLGA constructs. Chondrogenic cell performance was limited in PLGA constructs, perhaps as a result of the polymer degradation rate being too high. The current study represents the first long-term culture of CO{sub 2}-sintered microsphere-based scaffolds, and has established important thermodynamic differences in sintering between the selected formulations of PLGA and PCL, with the former requiring adjustment of pressure only, and the latter requiring the adjustment of both pressure and temperature. Based on more straightforward sintering conditions and more favorable cell performance, PLGA may be the material of choice for microspheres in a CO{sub 2} sintering application, although a different PLGA formulation with the encapsulation of growth factors, extracellular matrix-derived nanoparticles, and/or buffers in the microspheres may be advantageous for achieving a more superior cell performance than observed here. - Highlights: • The first long-term culture of CO{sub 2}-sintered microsphere-based scaffolds. • Established important thermodynamic differences between sintering PLGA and PCL. • PCL sintering with CO{sub 2} required manipulation of both
Vibrational thermodynamics of Fe90Zr7B3 nanocrystalline alloy from nuclear inelastic scattering
DEFF Research Database (Denmark)
Stankov, S.; Miglierini, M.; Chumakov, A. I.
2010-01-01
Recently we determined the iron-partial density of vibrational states (DOS) of nanocrystalline Fe(90)Zr(7)B(3) (Nanoperm), synthesized by crystallization of an amorphous precursor, for various stages of nanocrystallization separating the DOS of the nanograins from that of the interfaces [S. Stank......, vibrational entropy, and lattice specific heat as the material transforms from amorphous, through nanocrystalline, to fully crystallized state. The reported results shed new light on the previously observed anomalies in the vibrational thermodynamics of nanocrystalline materials....
International Nuclear Information System (INIS)
Karthick, S.N.; Richard Prabhu Gnanakan, S.; Subramania, A.; Kim, Hee-Je
2010-01-01
Nanocrystalline cubic spinel lithium manganese oxide thin film was prepared by a polymer spray pyrolysis method using lithium acetate and manganese acetate precursor solution and polyethylene glycol-4000 as a polymeric binder. The substrate temperature was selected from the thermogravimetric analysis by finding the complete crystallization temperature of LiMn 2 O 4 precursor sample. The deposited LiMn 2 O 4 thin films were annealed at 450, 500 and 600 o C for 30 min. The thin film annealed at 600 o C was found to be the sufficient temperature to form high phase pure nanocrystalline LiMn 2 O 4 thin film. The formation of cubic spinel thin film was confirmed by X-ray diffraction study. Scanning electron microscopy and atomic force microscopy analysis revealed that the thin film annealed at 600 o C was found to be nanocrystalline in nature and the surface of the films were uniform without any crack. The electrochemical charge/discharge studies of the prepared LiMn 2 O 4 film was found to be better compared to the conventional spray pyrolysed thin film material.
Low-temperature synthesis of nanocrystalline ZrC coatings on flake graphite by molten salts
Energy Technology Data Exchange (ETDEWEB)
Ding, Jun, E-mail: dingjun@wust.edu.cn; Guo, Ding; Deng, Chengji; Zhu, Hongxi; Yu, Chao
2017-06-15
Highlights: • Uniform ZrC coatings are prepared on flake graphite at 900 °C. • ZrC coatings are composed of nanosized (30–50 nm) particles. • The template growth mechanism is believed to be dominant in the molten salt synthesis process. - Abstract: A novel molten salt synthetic route has been developed to prepare nanocrystalline zirconium carbide (ZrC) coatings on flake graphite at 900 °C, using Zr powder and flake graphite as the source materials in a static argon atmosphere, along with molten salts as the media. The effects of different molten salt media, the sintered temperature, and the heat preservation time on the phase and microstructure of the synthetic materials were investigated. The ZrC coatings formed on the flake graphite were uniform and composed of nanosized particles (30–50 nm). With an increase in the reaction temperature, the ZrC nanosized particles were more denser, and the heat preservation time and thickness of the ZrC coating also increased accordingly. Electron microscopy was used to observe the ZrC coatings on the flake graphite, indicating that a “template mechanism” played an important role during the molten salt synthesis.
Directory of Open Access Journals (Sweden)
Chmielewski Marcin
2017-01-01
Full Text Available The presented paper investigates the relationship between the microstructure and thermal properties of copper-silicon carbide composites obtained through hot pressing (HP and spark plasma sintering (SPS techniques. The microstructural analysis showed a better densification in the case of composites sintered in the SPS process. TEM investigations revealed the presence of silicon in the area of metallic matrix in the region close to metal-ceramic boundary. It is the product of silicon dissolving process in copper occurring at an elevated temperature. The Cu-SiC interface is significantly defected in composites obtained through the hot pressing method, which has a major influence on the thermal conductivity of materials.
Directory of Open Access Journals (Sweden)
Boldiárová Eva
2002-03-01
Full Text Available The possibility of the application of mechanochemistry in the extractive metallurgy and the nanocrystalline materials preparation is studied. The aim of the experiments is the chloride leaching of a complex sulphidic CuPbZn concentrate (Hodrua-Hámre, the modification of properties of CaCO3 (Yauli, Peru for zinc sorption from model solutions and the mechanochemical reduction of copper sulphide by elemental iron.The chloride leaching of mechanically activated complex sulphidic CuPbZn concentrate is a selective process. While the recoveries of copper, lead and zinc are 65-85 %, the recoveries of silver and gold are less than 7 % and 2 %, respectively.The positive influence of CaCO3 mechanical activation for zinc sorption from ZnSO4 solution was observed. While only 58 % of zinc sorption was determined after 30 minutes for a non-activated sample, 98 % of zinc sorption was determined after 3 minutes sorption for the sample mechanically activated for 15 minutes.By the mechanochemical reduction of copper sulphide with iron, nanocrystalline copper and iron sulphide are formed. This reaction is an example of the new solid state technology, where chemical processes in the gaseous and liquid states are excluded.The results can serve as a contribution to the optimization of copper, lead and zinc extraction from complex sulphidic concentrates, the increase of non-ferrous metals sorption efficiency on mineral sorbents as well as to the nanocrystalline copper preparation.The application of mechanical activation has grown in the laboratory research. The Institute of Geotechnics of SAS has also achieved significant theoretical results in study of mechanical activation of sulphides and their reactivity in the different solid-phase reactions with the effect on industrial applications. The Institute has developed the technology of mechanochemical leaching (process MELT which was successfully tested in a pilot plant unit.
Nanocrystalline silicon as the light emitting material of a field emission display device
International Nuclear Information System (INIS)
Biaggi-Labiosa, A; Sola, F; Resto, O; Fonseca, L F; Gonzalez-BerrIos, A; Jesus, J De; Morell, G
2008-01-01
A nanocrystalline Si-based paste was successfully tested as the light emitting material in a field emission display test device that employed a film of carbon nanofibers as the electron source. Stable emission in the 550-850 nm range was obtained at 16 V μm -1 . This relatively low field required for intense cathodoluminescence (CL) from the PSi paste may lead to longer term reliability of both the electron emitting and the light emitting materials, and to lower power consumption. Here we describe the synthesis, characterization, and analyses of the light emitting nanostructured Si paste and the electron emitting C nanofibers used for building the device, including x-ray photoelectron spectroscopy (XPS), scanning electron microscopy (SEM), transmission electron microscopy (TEM), and Raman spectroscopy. The corresponding spectra and field emission curves are also shown and discussed
Superhard MgB sub 2 bulk material prepared by high-pressure sintering
Ma, H A; Chen, L X; Zhu, P W; Ren, G Z; Guo, W L; Fu, X Q; Zou Guang Tian; Ren, Z A; Che, G C; Zhao, Z X
2002-01-01
Superhard MgB sub 2 bulk material with a golden metallic shine was synthesized by high-pressure sintering for 8 h at 5.5 GPa and different temperatures. Appropriate pressure and temperature conditions for synthesizing polycrystalline MgB sub 2 with high hardness were investigated. The samples were characterized by means of atomic force microscopy and x-ray diffraction. The Vickers hardness, bulk density, and electrical resistivity were measured at room temperature.
International Nuclear Information System (INIS)
Das, S.K.; Kaminsky, M.
1976-01-01
Studies have been conducted to find materials with microstructures which minimize the formation of blisters. A promising class of materials appears to be sintered metal powder with small average grain sizes and low atomic number Z. Studies of the surface erosion of sintered aluminum powder (SAP 895) and of aluminum held at 400 0 C due to blistering by 100 keV helium ions have been conducted and the results are compared to those obtained earlier for room temperature irradiation. A significant reduction of the erosion rate in SAP 895 in comparison to annealed aluminum and SAP 930 is observed. In addition results on the blistering of sintered beryllium powder (type I) irradiated at room temperature and 600 0 C by 100 keV helium ions are given. These results will be compared with those reported recently for vacuum cast beryllium foil and a foil of sintered beryllium powder (type II) which was fabricated differently, than type I. For room temperature irradiation only a few blisters could be observed in sintered beryllium powder type I and type II and they are smaller in size and in number than in vacuum cast beryllium. For irradiation at 600 0 C large scale exfoliation of blisters was observed for vacuum cast beryllium but much less exfoliation was seen for sintered beryllium powder, type I, and type II. The results show a reduction in erosion rate cast beryllium, for both room temperature and 600 0 C
Energy Technology Data Exchange (ETDEWEB)
Tyrpekl, V., E-mail: vaclav.tyrpekl@ec.europa.eu, E-mail: vaclav.tyrpekl@gmail.com; Berkmann, C.; Holzhäuser, M.; Köpp, F.; Cologna, M.; Somers, J. [European Commission, Joint Research Centre (JRC), Institute for Transuranium Elements (ITU), Postfach 2340, 76125 Karlsruhe (Germany); Wangle, T. [European Commission, Joint Research Centre (JRC), Institute for Transuranium Elements (ITU), Postfach 2340, 76125 Karlsruhe (Germany); Faculty of Nuclear Sciences and Physical Engineering, Czech Technical University in Prague, Břehová 7, Praha 1, 115 19 (Czech Republic)
2015-02-15
Spark plasma sintering (SPS) is a rapidly developing method for densification of powders into compacts. It belongs to the so-called “field assisted sintering techniques” that enable rapid sintering at much lower temperatures than the classical approaches of pressureless sintering of green pellets or hot isostatic pressing. In this paper, we report the successful integration of a SPS device into a hermetic glovebox for the handling of highly radioactive material containing radioisotopes of U, Th, Pu, Np, and Am. The glovebox implantation has been facilitated by the replacement of the hydraulic system to apply pressure with a compact electromechanical unit. The facility has been successfully tested using UO{sub 2} powder. Pellets with 97% of the theoretical density were obtained at 1000 °C for 5 min, significantly lower than the ∼1600 °C for 5-10 h used in conventional pellet sintering.
Institute of Scientific and Technical Information of China (English)
Ping Zou; Guiying Xun; Song Wang; Penglei Chen; Fengzhu Huang
2014-01-01
Bi2Te2.7Se0.3 of high performance doped with Gd bulk materials was prepared by a high pressure (6.0 GPa) sintering (HPS) method at 593 K, 633 K, 673 K and 693 K. The sample was then annealed for 36 h in a vacuum at 633 K. The phase composition, crystal structure and morphology of the sample were analyzed by X-ray diffraction and scanning electron microscopy. The electric conductivity, Seebeck coefficient, and thermal conductivity aspects of the sample were measured from 298 K to 473 K. The results show that high pressure sintering and the doping with Gd has a great effect on the crystal structure and the thermoelectric properties of the samples. The samples are consisted of nanoparticles before and after annealing, and these nanostructures have good stability at high temperature. HPS together with annealing can improve the TE properties of the sample by decreasing the thermal conductivity of the sample with nanostructures. The maximum ZT value of 0.74 was obtained at 423 K for the sample, which was sintered at 673 K and then annealed at 633 K for 36 h. Compared with the zone melting sample, it was increased by 85%at 423 K. Hence the temperature of the maximum of figure of merit was increased. The results can be applied to the field of thermoelectric power generation materials.
International Nuclear Information System (INIS)
He, Tongyang; Zhou, Jianqiu; Liu, Hongxi
2015-01-01
For evaluating the effects of finest nanograins, whose grain size ranging from 2 to 4 nm, on nanovoid growth in nanocrystalline (NC) materials, we proposed a new theoretical model composed of finest nanograins evenly located at the triple junctions of conventional NC materials (grain size ranging from 10 to 100 nm). In the framework of the model, the mechanism of nanovoid growth is the dislocation emission. The blocking effect of finest nanograin on the motion of dislocations emitted from the nanovoid surface was taken into consideration. The critical condition required for dislocations emitted from the nanovoid surface and the influences of the finest nanograin on the nanovoid growth were calculated separately. The quantitatively analyzed results showed that finest nanograins could significantly suppress the growth of nanovoids compared with the triple junctions without finest nanograins. Therefore, the fracture toughness of the NC materials could be enhanced by finest nanograins
International Nuclear Information System (INIS)
Zhou Kai; Li Hui; Pang Jinbiao; Wang Zhu
2012-01-01
Nanocrystalline Zn prepared by compacting nanoparticles with mean grain size about 55 nm at 15 MPa has been studied by positron lifetime spectroscopy. For the bulk Zn sample, the vacancy defect is annealed out at about 350 °C, but for the nanocrystalline Zn sample, the vacancy cluster in grain boundaries is quite difficult to be annealed out even at very high temperature (410 °C). In the grain boundaries of nanocrystalline Zn, the small free volume defect (not larger than divacancy) is dominant according to the high relative intensity for the short positron lifetime (τ 1 ). The oxide (ZnO) inside the grain boundaries has been found having an effect to hinder the decrease of average positron lifetime (τ av ), which probably indicates that the oxide stabilizes the microstructure of the grain boundaries. This stabilization is very important for the nanocrystalline materials using as radiation resistant materials.
Tailoring and patterning the grain size of nanocrystalline alloys
International Nuclear Information System (INIS)
Detor, Andrew J.; Schuh, Christopher A.
2007-01-01
Nanocrystalline alloys that exhibit grain boundary segregation can access thermodynamically stable or metastable states with the average grain size dictated by the alloying addition. Here we consider nanocrystalline Ni-W alloys and demonstrate that the W content controls the grain size over a very broad range: ∼2-140 nm as compared with ∼2-20 nm in previous work on strongly segregating systems. This trend is attributed to a relatively weak tendency for W segregation to the grain boundaries. Based upon this observation, we introduce a new synthesis technique allowing for precise composition control during the electrodeposition of Ni-W alloys, which, in turn, leads to precise control of the nanocrystalline grain size. This technique offers new possibilities for understanding the structure-property relationships of nanocrystalline solids, such as the breakdown of Hall-Petch strength scaling, and also opens the door to a new class of customizable materials incorporating patterned nanostructures
International Nuclear Information System (INIS)
Zou Bin; Huang Chuanzhen; Song Jinpeng; Liu Ziye; Liu Lin; Zhao Yan
2012-01-01
Highlights: ► TiB 2 –TiC + 8 wt% nano-Ni ceramic tool material was sintered by six processes. ► The properties of material depended mainly on the holding stages and duration. ► SP1 process was involved with the multiple holding stages and longer duration. ► SP1 process led to many pores, and coarsening and brittle rupture of grains. ► Tool material sintered by SP6 process exhibited the optimum mechanical properties. - Abstract: TiB 2 –TiC composite powder was prepared by ball-milled with ethanol and vacuum dry, and TiB 2 –TiC + 8 wt% nano-Ni composite ceramic cutting tool material was sintered using vacuum hot-pressed sintering technique by six processes which included the different holding stages and times. The effects of sintering processes on the mechanical properties and microstructure were investigated. The polished surface and fracture surface of TiB 2 –TiC + 8 wt% nano-Ni ceramics sintered by the different sintering processes were observed by scanning electron microscope (SEM), X-ray diffraction (XRD) and energy-dispersive spectrometry (EDS), and the relationships between mechanical properties and microstructure were discussed. The mechanical properties and microstructure depended mainly on the total holding time and the different holding stages. The longer holding time and multiple holding stages led to coarsening of TiB 2 and TiC grains, formation of pores and the brittle rupture of grains, which deteriorated the mechanical properties of TiB 2 –TiC + 8 wt% nano-Ni ceramic. TiB 2 –TiC + 8 wt% nano-Ni composite ceramic cutting tool material sintered by SP6 process exhibited the optimum resultant mechanical properties because of its finer microstructure and higher relative density, and its flexural strength, fracture toughness and hardness were 916.8 MPa, 7.80 MPa m 1/2 and 22.54 GPa, respectively.
High-pressure structural behaviour of nanocrystalline Ge
International Nuclear Information System (INIS)
Wang, H; Liu, J F; He, Y; Wang, Y; Chen, W; Jiang, J Z; Olsen, J Staun; Gerward, L
2007-01-01
The equation of state and the pressure of the I-II transition have been studied for nanocrystalline Ge using synchrotron x-ray diffraction. The bulk modulus and the transition pressure increase with decreasing particle size for both Ge-I and Ge-II, but the percentage volume collapse at the transition remains constant. Simplified models for the high-pressure structural behaviour are presented, based on the assumption that a large fraction of the atoms reside in grain boundary regions of the nanocrystalline material. The interface structure plays a significant role in affecting the transition pressure and the bulk modulus
High Pressure X-Ray Diffraction Studies on Nanocrystalline Materials
Palosz, B.; Stelmakh, S.; Grzanka, E.; Gierlotka, S.; Pielaszek, R.; Bismayer, U.; Werner, S.; Palosz, W.
2003-01-01
Application of in situ high pressure powder diffraction technique for examination of specific structural properties of nanocrystals based on the experimental data of SiC nanocrystalline powders of 2 to 30 nrn diameter in diameter is presented. Limitations and capabilities of the experimental techniques themselves and methods of diffraction data elaboration applied to nanocrystals with very small dimensions (nanoparticles of different grain size.
Sintering unalloyed titanium in DC electrical abnormal glow discharge
Directory of Open Access Journals (Sweden)
Allan Seeber
2010-03-01
Full Text Available Powder metallurgy is widely used in the manufacture of components that have complex geometry. The good dimensional control, reduction in manufacturing steps and operating costs which has favored the use of this technique for manufacturing of titanium alloys components. However, the high affinity of this material with oxygen hinders strongly the sintering process. For this, the sintering associated with plasma technology can be considered an alternative technique for the processing of this material. The strict control of sintering atmosphere performed at low pressures and the reactive species present in the plasma environment can help to improve the sintering of this material. The results presented in this paper show a good correlation between the parameters used for the compaction of the samples and the microstructure develop during the plasma sintering of samples. The microstructure of the plasma assisted samples is also affected by the particular configuration used in the plasma reactor.
Method of manufacturing sintered nuclear fuel
International Nuclear Information System (INIS)
Watarumi, Kazutoshi.
1984-01-01
Purpose: To obtain composite pellets with an improved strength. Method: A core mainly composed of fuel materials is previously prepared, embedded into the central portion of a pellet, silted therearound with cladding material, and then pressmolded and sintered. For instance, a rugby-ball like core body with the maximum outer diameter of 6 mm and the height of 6 mm is made by compressive molding with uranium dioxide powder, then coating material comprising the same powder incorporated with 0.1 % by weight of SiC fibers is filled around the core body, which is molded into a composite pellet by means of pressing and then sintered at 1600 0 C, to obtain a sintered pellet of 93.5 % theoretical density. As the result of the compression test for the pellet, it showed a strength greater by 15 % than that of the similar mono-layer pellet. (Kamimura, M.)
Li, Weiyan; Sun, Jian
2018-05-10
BACKGROUND Polymer-infiltrated ceramic-network (PICN) dental material is a new and practical development in orthodontics. Sintering is the process of forming a stable solid mass from a powder by heating without melting. The aim of this study was to evaluate the effects of sintering temperature on the mechanical properties of a PICN zirconia dental material. MATERIAL AND METHODS A dense zirconia ceramic and four PICN zirconia dental materials, with varying porosities, were sintered at three different temperatures; 12 PICN zirconia dental materials based on these porous ceramics were prepared, as well as a pure polymer. After the specimen preparation, flexural strength and elastic modulus values were measured using the three-point bending test, and fracture toughness were determined by the single-edge notched beam (SENB) method. The Vickers hardness test method was used with an indentation strength (IS) test. Scanning electron microscopy (SEM) was used to examine the microstructure of the ceramic surface and the fracture surface. RESULTS Mechanical properties of the PICN dental materials, including flexural strength, elastic modulus, fracture toughness, and hardness, were more similar to the properties of natural teeth when compared with traditional dental ceramic materials, and were affected by the density and sintering temperature. SEM showed that the porous ceramic network became cohesive and that the length of cracks in the PICN dental material was reduced. CONCLUSIONS PICN zirconia dental materials were characterized by similar mechanical properties to natural dental tissues, but further studies are required continue to improve the similarities with natural human enamel and dentin.
Sputtered tungsten-based ternary and quaternary layers for nanocrystalline diamond deposition.
Walock, Michael J; Rahil, Issam; Zou, Yujiao; Imhoff, Luc; Catledge, Shane A; Nouveau, Corinne; Stanishevsky, Andrei V
2012-06-01
Many of today's demanding applications require thin-film coatings with high hardness, toughness, and thermal stability. In many cases, coating thickness in the range 2-20 microm and low surface roughness are required. Diamond films meet many of the stated requirements, but their crystalline nature leads to a high surface roughness. Nanocrystalline diamond offers a smoother surface, but significant surface modification of the substrate is necessary for successful nanocrystalline diamond deposition and adhesion. A hybrid hard and tough material may be required for either the desired applications, or as a basis for nanocrystalline diamond film growth. One possibility is a composite system based on carbides or nitrides. Many binary carbides and nitrides offer one or more mentioned properties. By combining these binary compounds in a ternary or quaternary nanocrystalline system, we can tailor the material for a desired combination of properties. Here, we describe the results on the structural and mechanical properties of the coating systems composed of tungsten-chromium-carbide and/or nitride. These WC-Cr-(N) coatings are deposited using magnetron sputtering. The growth of adherent nanocrystalline diamond films by microwave plasma chemical vapor deposition has been demonstrated on these coatings. The WC-Cr-(N) and WC-Cr-(N)-NCD coatings are characterized with atomic force microscopy and SEM, X-ray diffraction, X-ray photoelectron spectroscopy, Raman spectroscopy, and nanoindentation.
Master sintering curve: A practical approach to its construction
Directory of Open Access Journals (Sweden)
Pouchly V.
2010-01-01
Full Text Available The concept of a Master Sintering Curve (MSC is a strong tool for optimizing the sintering process. However, constructing the MSC from sintering data involves complicated and time-consuming calculations. A practical method for the construction of a MSC is presented in the paper. With the help of a few dilatometric sintering experiments the newly developed software calculates the MSC and finds the optimal activation energy of a given material. The software, which also enables sintering prediction, was verified by sintering tetragonal and cubic zirconia, and alumina of two different particle sizes.
Microwave sintering of hydroxyapatite-based composites
International Nuclear Information System (INIS)
Fang, Y.; Roy, D.M.; Cheng, J.; Roy, R.; Agrawal, D.K.
1993-01-01
Composites of hydroxyapatite/partially stabilized zirconia (HAp/PSZ) and hydroxyapatite/silicon carbide whiskers (HAp/SiC) were sintered at 1100-1200 degrees C by microwave at 2.45 GHz. Characterization of the sintered composites was carried out by density, microstructure, phase composition, and fracture toughness measurements. The results show that although not yet fully densified, a much higher sintered density in the HAp/PSZ composite was achieved by microwave sintering than by conventional sintering at the same temperature. A relative density of 93% was achieved by 20 min. microwave processing at 1200 degrees C. Comparatively, 2 h conventional sintering of the same material at 1200 degrees C led to only 75.5% relative density. K IC of this microwave sintered HAp/PSZ of 93% density was found to be 3.88 MPa√m, which is 250% of the value for pure HAp of the same density. A further increase in K IC could be expected if full or nearly full densification was achieved. Sintering of PSZ particles in the HAp/PSZ composite was also observed in the microwave processed sample. Microwave sintering of HAp/SiC was not successful in the current study due to the oxidation of SiC in air at high temperature. 8 refs., 4 figs., 1 tab
Inter- and intra-agglomerate fracture in nanocrystalline nickel.
Shan, Zhiwei; Knapp, J A; Follstaedt, D M; Stach, E A; Wiezorek, J M K; Mao, S X
2008-03-14
In situ tensile straining transmission electron microscopy tests have been carried out on nanocrystalline Ni. Grain agglomerates (GAs) were found to form very frequently and rapidly ahead of an advancing crack with sizes much larger than the initial average grain size. High-resolution electron microscopy indicated that the GAs most probably consist of nanograins separated by low-angle grain boundaries. Furthermore, both inter- and intra-GA fractures were observed. The observations suggest that these newly formed GAs may play an important role in the formation of the dimpled fracture surfaces of nanocrystalline materials.
International Nuclear Information System (INIS)
Gleiter, H.
1991-01-01
Nanocrystalline solids are polycrystals, the crystal size of which is a few (typically 1 to 10) nanometres so that 50% or more of the solid consists of incoherent interfaces between crystals of different orientations. Solids consisting primarily of internal interfaces represent a separate class of atomic structures because the atomic arrangement formed in the core of an interface is known to be an arrangement of minimum energy in the potential field of the two adjacent crystal lattices with different crystallographic orientations on either side of the boundary core. These boundary conditions result in atomic structures in the interfacial cores which cannot be formed elsewhere (e.g. in glasses or perfect crystals). Nanocrystalline solids are of interest for the following four reasons: (1) Nanocrystalline solids exhibit an atomic structure which differs from that of the two known solid states: the crystalline (with long-range order) and the glassy (with short-range order). (2) The properties of nanocrystalline solids differ (in some cases by several orders of magnitude) from those of glasses and/or crystals with the same chemical composition, which suggests that they may be utilized technologically in the future. (3) Nanocrystalline solids seem to permit the alloying of conventionally immiscible components. (4) If small (1 to 10 nm diameter) solid droplets with a glassy structure are consolidated (instead of small crystals), a new type of glass, called nanoglass, is obtained. Such glasses seem to differ structurally from conventional glasses. (orig.)
A finite difference model of the iron ore sinter process
Muller, J.; de Vries, T.L.; Dippenaar, B.A.; Vreugdenburg, J.C.
2015-01-01
Iron ore fines are agglomerated to produce sinter, which is an important feed material for blast furnaces worldwide. A model of the iron ore sintering process has been developed with the objective of being representative of the sinter pot test, the standard laboratory process in which the behaviour of specific sinter feed mixtures is evaluated. The model aims to predict sinter quality, including chemical quality and physical strength, as well as key sinter process performance parameters such ...
Non-pressurized sintered silicon carbide with titanium carbide reinforcement
International Nuclear Information System (INIS)
Adler, J.
1992-01-01
A non-pressurized compression of SiC-TiC composite materials can be achieved via liquid phase sintering by the application of oxidic additives. Materials with TiC proportions up to 40% by volume of TiC and densities of 97 to 98% TD were produced at sintering temperatures around 1875 C. With SiC sintered in the liquid phase an increase of toughness at fracture of 80% compared with conventionally non-pressurized sintered SiC was achieved with B/C additive. No further increase could be achieved by the addition of TiC particles. However, the oxidation resistance at 1200 C was worsened. (orig.) [de
Kang, Xiaoyu
Solid state sintering transforms particle compact to a physically robust and dense polycrystalline monolith driven by reduction of surface energy and curvature. Since bulk diffusion is required for neck formation and pore elimination, sintering temperature about 2/3 of melting point is needed. It thus places limitations for materials synthesis and integration, and contributes to significant energy consumption in ceramic processing. Furthermore, since surface transport requires lower temperature than bulk processes, grain growth is often rapid and can be undesired for physical properties. For these reasons, several techniques have been developed including Liquid Phase Sintering (LPS), Hot Pressing (HP) and Field Assisted Sintering Technique (FAST), which introduce either viscous melt, external pressure or electric field to speed up densification rates at lower temperature. However, because of their inherent reliability on bulk diffusion, temperatures required are often too high for integrating polymers and non-noble metals. Reduction of sintering temperature below 400 °C would require a different densification mechanism that is based on surface transport with external forces to drive volume shrinkage. Densification method combining uniaxial pressure and solution under hydrothermal condition was first demonstrated by Kanahara's group at Kochi University in 1986 and was brought to our attention by the work of Kahari, etc, from University of Oulu on densification of Li2MoO 4 in 2015. This relatively new process showed promising ultra-low densification temperature below 300 °C, however little was known about its fundamental mechanism and scope of applications, which became the main focus of this dissertation. In this work, a uniaxial hydraulic press, a standard stainless steel 1/2 inch diameter die with heating band were utilized in densifying metal oxides. Applied pressure and sintering temperature were between 100 MPa and 700 MPa and from room temperature to 300
Coarsening-densification transition temperature in sintering of uranium dioxide
International Nuclear Information System (INIS)
Balakrishna, Palanki; Narasimha Murty, B.; Chakraborthy, K.P.; Jayaraj, R.N.; Ganguly, C.
2001-01-01
The concept of coarsening-densification transition temperature (CDTT) has been proposed to explain the experimental observations of the study of sintering undoped uranium dioxide and niobia-doped uranium dioxide powder compacts in argon atmosphere in a laboratory tubular furnace. The general method for deducing CDTT for a given material under the prevailing conditions of sintering and the likely variables that influence the CDTT are described. Though the present work is specific in nature for uranium dioxide sintering in argon atmosphere, the concept of CDTT is fairly general and must be applicable to sintering of any material and has immense potential to offer advantages in designing and/or optimizing the profile of a sintering furnace, in the diagnosis of the fault in the process conditions of sintering, and so on. The problems of viewing the effect of heating rate only in terms of densification are brought out in the light of observing the undesirable phenomena of coring and bloating and causes were identified and remedial measures suggested
Energy Technology Data Exchange (ETDEWEB)
Hou, Y.H.; Huang, Y.L. [School of Materials Science and Engineering, Nanchang Hangkong University, Nanchang 330063 (China); School of Materials Science and Engineering, South China University of Technology, Guangzhou 510640 (China); Liu, Z.W., E-mail: zwliu@scut.edu.cn [School of Materials Science and Engineering, South China University of Technology, Guangzhou 510640 (China); Zeng, D.C. [School of Materials Science and Engineering, South China University of Technology, Guangzhou 510640 (China); Ma, S.C.; Zhong, Z.C. [School of Materials Science and Engineering, Nanchang Hangkong University, Nanchang 330063 (China)
2013-09-01
Highlights: • Microstructure evolution and its influence on the magnetic properties were investigated. • The increase of stray field and weakening of domain-wall pinning effects were the main reasons of the decrease of the coercivity with increasing the compression ratio. • The influences of non-uniform plastic deformation on the microstructure and magnetic properties were investigated. • Magnetic properties and temperature coefficient of coercivity are indeed very promising without heavy rare earth elements. -- Abstract: Anisotropic magnets were prepared by spark plasma sintering (SPS) followed by hot deformation (HD) using melt-spun powders as the starting material. Good magnetic properties with the remanence J{sub r} > 1.32 T and maximum of energy product (BH){sub max} > 303 kJ/m{sup 3} have been obtained. The microstructure evolution during HD and its influence on the magnetic properties were investigated. The fine grain zone and coarse grain zone formed in the SPS showed different deformation behaviors. The microstructure also had an important effect on the temperature coefficients of coercivity. A strong domain-wall pinning model was valid to interpret the coercivity mechanism of the HDed magnets. The increase of stray field and weakening of domain-wall pinning effects were the main reasons of the decrease of the coercivity with increasing the compression ratio. The influences of non-uniform plastic deformation on the microstructure and magnetic properties were investigated. The polarization characteristics of HDed magnets were demonstrated. It was found out that the HDed magnets had better corrosion resistance than the counterpart sintered magnet.
Gephart, Sean
The sintering behaviors of silicon carbide (SiC) and boron carbide (B4C) based materials were investigated using an emerging sintering technology known as field assisted sintering technology (FAST), also known as spark plasma sintering (SPS) and pulse electric current sintering (PECS). Sintering by FAST utilizes high density electric current, uniaxial pressure, and relatively high heating rate compared to conventional sintering techniques. This effort investigated issues of scaling from laboratory FAST system (25 ton capacity) to industrial FAST system (250 ton capacity), as well as exploring the difference in sintering behavior of single phase B4C and SiC using FAST and conventional sintering techniques including hot-pressing (HP) and pressure-less sintering (PL). Materials were analyzed for mechanical and bulk properties, including characterization of density, hardness, fracture toughness, fracture (bend) strength, elastic modulus and microstructure. A parallel investigation was conducted in the development of ceramic matrix composites (CMC) using SiC powder impregnation of fiber compacts followed by FAST sintering. The FAST technique was used to sinter several B4C and SiC materials to near theoretical density. Preliminary efforts established optimized sintering temperatures using the smaller 25 ton laboratory unit, targeting a sample size of 40 mm diameter and 8 mm thickness. Then the same B4C and SiC materials were sintered by the larger 250 ton industrial FAST system, a HP system, and PL sintering system with a targeted dense material geometry of 4 x 4 x 0.315 inches3 (101.6 x 101.6 x 8 mm3). The resulting samples were studied to determine if the sintering dynamics and/or the resulting material properties were influenced by the sintering technique employed. This study determined that FAST sintered ceramic materials resulted in consistently higher averaged values for mechanical properties as well as smaller grain size when compared to conventionally sintered
Direct Coating of Nanocrystalline Diamond on Steel
Tsugawa, Kazuo; Kawaki, Shyunsuke; Ishihara, Masatou; Hasegawa, Masataka
2012-09-01
Nanocrystalline diamond films have been successfully deposited on stainless steel substrates without any substrate pretreatments to promote diamond nucleation, including the formation of interlayers. A low-temperature growth technique, 400 °C or lower, in microwave plasma chemical vapor deposition using a surface-wave plasma has cleared up problems in diamond growth on ferrous materials, such as the surface graphitization, long incubation time, substrate softening, and poor adhesion. The deposited nanocrystalline diamond films on stainless steel exhibit good adhesion and tribological properties, such as a high wear resistance, a low friction coefficient, and a low aggression strength, at room temperature in air without lubrication.
Influences of triple junctions on stress-assisted grain boundary motion in nanocrystalline materials
International Nuclear Information System (INIS)
Aramfard, Mohammad; Deng, Chuang
2014-01-01
Stress-assisted grain boundary motion is among the most studied modes of microstructural evolution in crystalline materials. In this study, molecular dynamics simulations were used to systematically investigate the influences of triple junctions on the stress-assisted motion of symmetric tilt grain boundaries in Cu by considering a honeycomb nanocrystalline model. It was found that the grain boundary motion in nanocrystalline models was highly sensitive to the loading mode, and a strong coupling effect which was prevalent in bicrystal models was only observed when simple shear was applied. In addition, the coupling factor extracted from the honeycomb model was found to be larger and more sensitive to temperature change than that from bicrystal models for the same type of grain boundary under the same loading conditions. Furthermore, the triple junctions seemed to exhibit unusual asymmetric pinning effects to the migrating grain boundary and the constraints by the triple junctions and neighboring grains led to remarkable non-linear grain boundary motion in directions both parallel and normal to the applied shear, which was in stark contrast to that observed in bicrystal models. In addition, dislocation nucleation and propagation, which were absent in the bicrystal model, were found to play an important role on shear-induced grain boundary motion when triple junctions were present. In the end, a generalized model for shear-assisted grain boundary motion was proposed based on the findings from this research. (paper)
El-Atwani, O; Hinks, J A; Greaves, G; Gonderman, S; Qiu, T; Efe, M; Allain, J P
2014-05-06
The accumulation of defects, and in particular He bubbles, can have significant implications for the performance of materials exposed to the plasma in magnetic-confinement nuclear fusion reactors. Some of the most promising candidates for deployment into such environments are nanocrystalline materials as the engineering of grain boundary density offers the possibility of tailoring their radiation resistance properties. In order to investigate the microstructural evolution of ultrafine- and nanocrystalline-grained tungsten under conditions similar to those in a reactor, a transmission electron microscopy study with in situ 2 keV He(+) ion irradiation at 950 °C has been completed. A dynamic and complex evolution in the microstructure was observed including the formation of defect clusters, dislocations and bubbles. Nanocrystalline grains with dimensions less than around 60 nm demonstrated lower bubble density and greater bubble size than larger nanocrystalline (60-100 nm) and ultrafine (100-500 nm) grains. In grains over 100 nm, uniform distributions of bubbles and defects were formed. At higher fluences, large faceted bubbles were observed on the grain boundaries, especially on those of nanocrystalline grains, indicating the important role grain boundaries can play in trapping He and thus in giving rise to the enhanced radiation tolerance of nanocrystalline materials.
Quartz crystal reinforced quartz glass by spark plasma sintering
International Nuclear Information System (INIS)
Torikai, D.; Barazani, B.; Ono, E.; Santos, M.F.M.; Suzuki, C.K.
2011-01-01
The Spark Plasma Sintering presents fast processing time when compared to conventional sintering techniques. This allows to control the grain growth during sintering as well as the diffusion rate of a multi-material compounds, and make possible obtainment of functionally graded materials and nanostructured compounds. Powders of high purity silica glass and crystalline silica were sintered in a SPS equipment at temperatures around 1350° C, i.e., above the softening temperature of silica glass and below the melting temperature of quartz crystal. As a result, glass ceramics with pure silica glass matrix reinforced with crystalline alpha-quartz grains were fabricated at almost any desired range of composition, as well as controlled size of the crystalline reinforcement. X-ray diffraction and density measurements showed the possibility to manufacture a well controlled density and crystallinity glass-ceramic materials. (author)
Microstructure evolution during pressureless sintering of bulk oxide ceramics
Directory of Open Access Journals (Sweden)
Karel Maca
2009-06-01
Full Text Available The author’s experience concerning the infl uence of the choice of different pressureless heating schedules on the fi nal microstructure of oxide ceramic materials is summarized in the paper. Alumina, ceria, strontium titanate, as well as tetragonal (3 mol% Y2O3 and cubic (8 mol% Y2O3 zirconia were cold isostatically pressed or injection moulded and pressureless sintered with different heating schedules – namely with Constant-Rate of Heating with different dwell temperatures (CRH, with Rate-Controlled Sintering (RCS and with Two-Step Sintering (TSS. It was examined whether some of these three sintering schedules, with the same fi nal density achieved, can lead to a decrease of the grain size of sintered ceramics. The results showed that only TSS (and only for selected materials brought significant decrease of the grain size.
The Effects of Solid Phase Additives on Sintering Properties of Alumina Bioceramic
Institute of Scientific and Technical Information of China (English)
WANG Xin-yu; LI Shi-pu; HE Jian-hua; JIANG Xin; LI Jian-hua
2003-01-01
In order to reduce the sintering temperature and improve the preparing conditions of alumina bioceramics,the Mg-Zr-Y composite solid phase additives were added into high purity Al2O3 micro-powder by chemical coprecipitation method.The powder was shaped under 200MPa cold isostatic pressure,and then the biscuits were sintered at 1600℃ under normal pressure.The sintered alumina materials were tested and the sintering mechanism was discussed.The results show that physical properties of the material were improved comparatively.The Mg-Zr-Y composite solid additives could promote the sintering of alumina bioceramics and the mechanism is solid phase sintering.
Sintering-alkaline processing of borosilicate ores of Tajikistan
International Nuclear Information System (INIS)
Nazarov, F.A.
2018-01-01
The aim of the work is to study the processes of decomposition of boron-containing ore by sintering with NaOH, finding the optimal parameters of the decomposition process, studying the kinetics of processes and developing the technological foundations for ore processing. The processes of borosilicate ore processing were studied by sintering with NaOH. Possible mechanisms of chemical reactions of the process of sintering-alkaline decomposition of boron-containing ore are established, the results of which are substantiated by physicochemical methods of analysis. A principal technological scheme for processing of borosilicate ores by a sintering-alkaline method has been developed. In the first chapter, data on alkaline and caking processes for processing boron-containing and aluminium comprising raw materials are available in the literature. Based on this, the directions of our own research are outlined. The second chapter is devoted to the study of the chemical and mineralogical compositions of borosilicate ores and their concentrates with the help of X-ray phase and chemical analysis methods, the stoichiometric calculation of the formation of aluminum, iron, and boron salts has been carried out, and a thermodynamic analysis of the processes of sintering borosilicate ores with alkali has been considered. The third chapter presents the results of a study of sintering-alkaline method of processing of initial borosilicate ore of the Ak-Arkhar Deposit and its concentrate without calcination and after calcination. The kinetics of sintering of borosilicate ores with sodium hydroxide was studied. The optimal conditions of borosilicate ore sintering before and after the preliminary calcination with alkali were determined. Optimal parameters of the sintering process have been found: sintering temperature 800-8500 deg C, duration of the process - 60 minutes, mass ratio of NaOH to raw materials 2: 1. The conditions for sintering of borosilicate concentrate with alkali have been
Nanocrystalline Aluminum Truss Cores for Lightweight Sandwich Structures
Schaedler, Tobias A.; Chan, Lisa J.; Clough, Eric C.; Stilke, Morgan A.; Hundley, Jacob M.; Masur, Lawrence J.
2017-12-01
Substitution of conventional honeycomb composite sandwich structures with lighter alternatives has the potential to reduce the mass of future vehicles. Here we demonstrate nanocrystalline aluminum-manganese truss cores that achieve 2-4 times higher strength than aluminum alloy 5056 honeycombs of the same density. The scalable fabrication approach starts with additive manufacturing of polymer templates, followed by electrodeposition of nanocrystalline Al-Mn alloy, removal of the polymer, and facesheet integration. This facilitates curved and net-shaped sandwich structures, as well as co-curing of the facesheets, which eliminates the need for extra adhesive. The nanocrystalline Al-Mn alloy thin-film material exhibits high strength and ductility and can be converted into a three-dimensional hollow truss structure with this approach. Ultra-lightweight sandwich structures are of interest for a range of applications in aerospace, such as fairings, wings, and flaps, as well as for the automotive and sports industries.
Solid freeform fabrication of biological materials
Wang, Jiwen
functionally graded materials. The volume and composition of the suspensions printed in droplets at a small area are controlled by the inkjet Cyan-Magenta-Yellow-Black color printing principle. The potential of this newly-developed method for fabricating FGMs with arbitrarily designed three-dimensional composition profiles is demonstrated. Sintering investigation focuses on dental porcelain and hydroxyapatite (HA) bodies. Proper sintering conditions have been established for dental porcelain bodies to maintain dimensional accuracy and to prevent slumping. For sintering of HA bodies, a novel approach for sintering of HA bodies at temperatures as low as 900°C has been developed. Low temperature sintering of HA bodies is critical for the success of fabricating functionally graded HA/Ti-6Al-4V materials for orthopedic implant applications because co-sintering of HA and Ti-4Al-4V at temperatures above 950°C can result in the formation of soluble tricalcium phosphate and severe oxidation of Ti-6Al4V. The low temperature sintering of nanocrystalline HA developed in this study, based on the morphology driven anisotropic crystal coarsening mechanism, opens up the opportunity to fabricate functionally graded HA/Ti-6Al-4V materials with no decomposition of HA and oxidation of Ti-6Al-4V and to improve the quality of HA coatings on Ti alloys.
Thermal transport in nanocrystalline Si and SiGe by ab initio based Monte Carlo simulation.
Yang, Lina; Minnich, Austin J
2017-03-14
Nanocrystalline thermoelectric materials based on Si have long been of interest because Si is earth-abundant, inexpensive, and non-toxic. However, a poor understanding of phonon grain boundary scattering and its effect on thermal conductivity has impeded efforts to improve the thermoelectric figure of merit. Here, we report an ab-initio based computational study of thermal transport in nanocrystalline Si-based materials using a variance-reduced Monte Carlo method with the full phonon dispersion and intrinsic lifetimes from first-principles as input. By fitting the transmission profile of grain boundaries, we obtain excellent agreement with experimental thermal conductivity of nanocrystalline Si [Wang et al. Nano Letters 11, 2206 (2011)]. Based on these calculations, we examine phonon transport in nanocrystalline SiGe alloys with ab-initio electron-phonon scattering rates. Our calculations show that low energy phonons still transport substantial amounts of heat in these materials, despite scattering by electron-phonon interactions, due to the high transmission of phonons at grain boundaries, and thus improvements in ZT are still possible by disrupting these modes. This work demonstrates the important insights into phonon transport that can be obtained using ab-initio based Monte Carlo simulations in complex nanostructured materials.
Nanocrystalline zinc oxide for the decontamination of sarin
Energy Technology Data Exchange (ETDEWEB)
Mahato, T.H. [Defense R and D Establishment, Jhansi Road, 474002, Gwalior, MP (India); Prasad, G.K., E-mail: gkprasad@lycos.com [Defense R and D Establishment, Jhansi Road, 474002, Gwalior, MP (India); Singh, Beer; Acharya, J.; Srivastava, A.R.; Vijayaraghavan, R. [Defense R and D Establishment, Jhansi Road, 474002, Gwalior, MP (India)
2009-06-15
Nanocrystalline zinc oxide materials were prepared by sol-gel method and were characterized by X-ray diffraction, scanning electron microscopy, thermogravimetry, nitrogen adsorption and infrared spectroscopy techniques. The data confirmed the formation of zinc oxide materials of zincite phase with an average crystallite size of {approx}55 nm. Obtained material was tested as destructive adsorbent for the decontamination of sarin and the reaction was followed by GC-NPD and GC-MS techniques. The reaction products were characterized by GC-MS and the data explored the role of hydrolysis reaction in the detoxification of sarin. Sarin was hydrolyzed to form surface bound non-toxic phosphonate on the surface of nano-zinc oxide. The data also revealed the values of rate constant and half-life to be 4.12 h{sup -1} and 0.16 h in the initial stages of the reaction and 0.361 h{sup -1} and 1.9 h at the final stages of the reaction for the decontamination reaction on nanocrystalline ZnO.
Nanocrystalline zinc oxide for the decontamination of sarin
International Nuclear Information System (INIS)
Mahato, T.H.; Prasad, G.K.; Singh, Beer; Acharya, J.; Srivastava, A.R.; Vijayaraghavan, R.
2009-01-01
Nanocrystalline zinc oxide materials were prepared by sol-gel method and were characterized by X-ray diffraction, scanning electron microscopy, thermogravimetry, nitrogen adsorption and infrared spectroscopy techniques. The data confirmed the formation of zinc oxide materials of zincite phase with an average crystallite size of ∼55 nm. Obtained material was tested as destructive adsorbent for the decontamination of sarin and the reaction was followed by GC-NPD and GC-MS techniques. The reaction products were characterized by GC-MS and the data explored the role of hydrolysis reaction in the detoxification of sarin. Sarin was hydrolyzed to form surface bound non-toxic phosphonate on the surface of nano-zinc oxide. The data also revealed the values of rate constant and half-life to be 4.12 h -1 and 0.16 h in the initial stages of the reaction and 0.361 h -1 and 1.9 h at the final stages of the reaction for the decontamination reaction on nanocrystalline ZnO.
Tool design and materials for electro sinter forging (ESF)
DEFF Research Database (Denmark)
Cannella, Emanuele; Nielsen, Chris Valentin
) process, the main requirement is the electrical current passing through the electrical conducting powder. To obtain this, a closed-die setup with electrical insulating properties was used. Furthermore, the alignment between the compacting punch and die needed to be ensured by pre-aligning or alternatively...... by using an alignment system. The present work is focused on the designing phase of a tool for the electro sinter forging of a disc, made from titanium powder. By applying a pre-alignment system, the setup resulted suitable for this application. A tool design for sintering rings is also showed....
Correlation of thermodynamics and grain growth kinetics in nanocrystalline metals
International Nuclear Information System (INIS)
Song Xiaoyan; Zhang Jiuxing; Li Lingmei; Yang Keyong; Liu Guoquan
2006-01-01
We investigated the correlation of thermodynamics and grain growth kinetics of nanocrystalline metals both theoretically and experimentally. A model was developed to describe the thermodynamic properties of nanograin boundaries, which could give reliable predictions in the destabilization characteristics of nanograin structures and the slowing down of grain growth kinetics at a constant temperature. Both the temperature-varying and isothermal nanograin growth behaviors in pure nanocrystalline Co were studied to verify the thermodynamic predictions. The experimental results showing that discontinuous nanograin growth takes place at a certain temperature and grain growth rate decreases monotonically with time confirm our thermodynamics-based description of nanograin growth characteristics. Therefore, we propose a thermodynamic viewpoint to explain the deviation of grain growth kinetics in nanocrystalline metals from those of polycrystalline materials
International Nuclear Information System (INIS)
Petri, Denis
2012-01-01
The present dissertation deals with different variants of synthesis and processing of nanocrystalline composites of various thermoelectric compounds based on lead telluride including LAST-m (AgPb m SbTe m+2 ), LASTT-m-x (AgPb m-x Sn x SbTe m+2 ), LABST-m-x (AgPb m Sb 1-x Bi x Te m+2 ), doped LAST-m and (PbTe) m (M 15 2 Te 3 ) and the characterization thereof. A new route of manufacturing nanocrystalline composites was developed. The so called co-ball milling-route includes the synthesis of bi- or multinary compounds by conventional solid state melting methods followed by combined milling of appropriate amounts in a planetary ball mill; a process related to the widely used mechanical alloying of elemental powders. The as produced powders were shortly annealed for one hour and a.erwards compacted either at room temperature followed by pressureless sintering or combined application of high pressure and elevated temperatures via spark-plasma-sintering or short-term-sintering. The ball milling yielded micron-sized agglomerates consisting of crystallites with diameters ranging from 10 to 50 nm. These crystallites exhibited complicated internal nanostructures severe crystal defects as a consequence of the high energy processing. During short-term annealing some grain coarsening occured and the crystal defects partly healed, which was confirmed by TEM and HRTEM investigations as well as profile analysis of XRD powder pattern. Local EDX-analysis showed different compositions at every point as a consequence of synthesis and decomposition of the compounds. Measurements of thermopower, electrical and thermal conductivity were carried out and the values of the figure of merit ZT and the powerfactor were calculated. In general the compounds exhibited larger thermopower than corresponding bulk materials, which might be attributed to energy filtering of charge carriers at partly oxidized grain boundaries. Due to enhanced phonon scattering at grain boundarys, nanoscopic
Sintering and densification; new techniques: sinter forging
International Nuclear Information System (INIS)
Winnubst, A.J.A.
1998-01-01
In this chapter pressure assisted sintering methods will be described. Attention will mainly be paid to sinter forging as a die-wall free uniaxial pressure sintering technique, where large creep strains are possible. Sinter forging is an effective tool to reduce sintering temperature and time and to obtain a nearly theoretically dense ceramic. In this way grain size in tetragonal zirconia ceramics can be reduced down to 100 nm. Another important phenomenon is the reduction of the number density and size of cracks and flaws resulting in higher strength and improved reliability, which is of utmost importance for engineering ceramics. The creep deformation during sinter forging causes a rearrangement of the grains resulting in a reduction of interatomic spaces between grains, while grain boundary (glassy) phases can be removed. The toughness and in some cases the wear resistance is enhanced after sinter forging as a result of the grain-boundary-morphology improvement. (orig.)
Electrophoretic Nanocrystalline Graphene Film Electrode for Lithium Ion Battery
International Nuclear Information System (INIS)
Kaprans, Kaspars; Bajars, Gunars; Kucinskis, Gints; Dorondo, Anna; Mateuss, Janis; Gabrusenoks, Jevgenijs; Kleperis, Janis; Lusis, Andrejs
2015-01-01
Graphene sheets were fabricated by electrophoretic deposition method from water suspension of graphene oxide followed by thermal reduction. The formation of nanocrystalline graphene sheets has been confirmed by scanning electron microscopy, X-ray diffraction and Raman spectroscopy. The electrochemical performance of graphene sheets as anode material for lithium ion batteries was evaluated by cycling voltammetry, galvanostatic charge-discharge cycling, and electrochemical impedance spectroscopy. Fabricated graphene sheets exhibited high discharge capacity of about 1120 mAh·g −1 and demonstrated good reversibility of lithium intercalation and deintercalation in graphene sheet film with capacity retention over 85 % after 50 cycles. Results show that nanocrystalline graphene sheets prepared by EPD demonstrated a high potential for application as anode material in lithium ion batteries
Liquid Phase Sintering of Highly Alloyed Stainless Steel
DEFF Research Database (Denmark)
Mathiesen, Troels
1996-01-01
Liquid phase sintering of stainless steel is usually applied to improve corrosion resistance by obtaining a material without an open pore system. The dense structure normally also give a higher strength when compared to conventional sintered steel. Liquid phase sintrering based on addition...... of boride to AISI 316L type steels have previously been studied, but were found to be sensitive to intergranular corrosion due to formation of intermetallic phases rich in chromium and molybdenum. In order to improve this system further, new investigations have focused on the use of higher alloyed stainless...... steel as base material. The stainless base powders were added different amounts and types of boride and sintered in hydrogen at different temperatures and times in a laboratory furnace. During sintering the outlet gas was analyzed and subsequently related to the obtained microstructure. Thermodynamic...
International Nuclear Information System (INIS)
Mohr, Markus; Daccache, Layal; Horvat, Sebastian; Brühne, Kai; Jacob, Timo; Fecht, Hans-Jörg
2017-01-01
Diamond combines several outstanding material properties such as the highest thermal conductivity and highest elastic moduli of all materials. This makes diamond an interesting candidate for a multitude of applications. Nonetheless, nanocrystalline diamond films, layers and coatings, usually show properties different to those of single crystalline diamond. This is usually attributed to the larger volume fraction of the grain boundaries with atomic structure different from the single crystal. In this work we measured Young's modulus and thermal conductivity of nanocrystalline diamond films with average grain sizes ranging from 6 to 15 nm. The measured thermal conductivities are modeled considering the thermal boundary conductance between grains as well as a grain size effect on the phonon mean free path. We make a comparison between elastic modulus and thermal boundary conductance of the grain boundaries G_k for different nanocrystalline diamond films. We conclude that the grain boundaries thermal boundary conductance G_k is a measure of the cohesive energy of the grain boundaries and therefore also of the elastic modulus of the nanocrystalline diamond films.
International Nuclear Information System (INIS)
Mohan, Ashok; Soni, N.C.; Moorthy, V.K.
1980-01-01
The basic mechanisms by which the material moves during sintering have not only held a strange fascination but are also very important in determining the properties of the end product. Kuczynski's exponent method has been subsequently refined by several schools to make it increasingly reliable. There is now a fairly good understanding of mechanisms in some of the materials. However in others the issue is complicated by their basic nature. The problems of ambiguity in criterion and that of more than one mechanism being simultaneously operative have been tackled with dexterity by Ashby for drawing sintering mechanism diagrams. The method has been modified to give Relative Contribution Diagrams (RCD). These yield additional information and have been used for analysis. The main criticism against this is that it uses a very large number of rate equations and material properties, which can communicate their inaccuracies to the diagram. A case study of UO 2 was undertaken and it has been shown quantitatively that inaccuracies in a smaller number of properties only affect the diagrams to any significant extent. (auth.)
THE EFFECT OFCARBON NANOTUBES ON THE SINTERING BEHAVIOR OF ZIRCONIA BASED MATERIALS
A. M. Zahedi; H. R. Rezaie; J. Javadpour
2015-01-01
Different volume fractions (1.3, 2.6, and 7.6 Vol.%) of carbon nanotubes (CNTs) were dispersed within 8Y-TZP nanopowders. Mixed powder specimens were subsequently processed by spark plasma sintering (SPS) and effects of CNTs on the sintering process of 8Y-TZP/CNT composites was studied. Maintenance of CNTs through the SPS process was confirmed using TEM and Raman Spectroscopy. Studies on the sintering profile of zirconia-CNT composites (Z-xC composites) could, to some extent, clarify the effe...
International Nuclear Information System (INIS)
Xu, Qingzhong; Ai, Xing; Zhao, Jun; Qin, Weizhen; Wang, Yintao; Gong, Feng
2015-01-01
Highlights: • The HP sintered Ti(C,N)-based cermets exhibit high hardness with fine grain size. • The PLS sintered cermets possess high mechanical properties with low porosity. • The applied pressure can rearrange particles and contribute to grain refinement. • The heating rate can greatly affect the solid and liquid phase sintering of cermets. - Abstract: A suitable sintering method is important to obtain the Ti(C,N)-based cermets with superior properties. In this paper, Ti(C,N)-based cermets were fabricated by hot-pressing sintering (HP) and conventional pressureless sintering (PLS) technology, respectively, to investigate the influence of different sintering methods on the microstructure and mechanical properties of cermets materials. The microstructure, fracture morphology, indention cracks and phase composition were observed and detected using scanning electron microscope (SEM), energy dispersive spectroscopy (EDS) and X-ray diffraction (XRD). The transverse rupture strength (TRS), Vickers hardness (HV) and fracture toughness (K IC ) were also measured. The results reveal that all of the Ti(C,N)-based cermets exhibit core–rim microstructures with black cores, white cores and grey rims embedded into metal binder phases. The grain size of the samples fabricated by HP is much finer and the structure is more compact than those fabricated by PLS, while there exist pores in the HP sintered samples. The sintering process has no influence on the phase composition of cermets, but affects the phase content and crystallinity. The samples fabricated by PLS present higher transverse rupture strength, fracture toughness and density than samples fabricated by HP. However, the HP sintered samples possess a higher hardness
Dye-Sensitized Solar Cells Based on High Surface Area Nanocrystalline Zinc Oxide Spheres
Directory of Open Access Journals (Sweden)
Pavuluri Srinivasu
2011-01-01
Full Text Available High surface area nanocrystalline zinc oxide material is fabricated using mesoporous nanostructured carbon as a sacrificial template through combustion process. The resulting material is characterized by XRD, N2 adsorption, HR-SEM, and HR-TEM. The nitrogen adsorption measurement indicates that the materials possess BET specific surface area ca. 30 m2/g. Electron microscopy images prove that the zinc oxide spheres possess particle size in the range of 0.12 μm–0.17 μm. The nanocrystalline zinc oxide spheres show 1.0% of energy conversion efficiency for dye-sensitized solar cells.
Synthesis and luminescence properties of nanocrystalline LiF:Mg,Cu,P phosphor
Energy Technology Data Exchange (ETDEWEB)
Sahare, P.D., E-mail: pdsahare@physics.du.ac.i [Department of Physics and Astrophysics, University of Delhi, Delhi 110 007 (India); Bakare, J.S. [SSGM College of Engineering, Amravati University, Shegaon 444 203, Maharashtra (India); Dhole, S.D. [Department of Physics, University of Pune, Ganeshkhind, Pune 411 007 (India); Ingale, N.B. [Department of Physics, Professor Ram Meghe Institute of Technology and Research, Badnera-Amravati 444 605, Maharashtra (India); Rupasov, A.A. [P. N. Lebedev Physical Institute, Russian Academy of Sciences, Leninsky pr-t 53, Moscow (Russian Federation)
2010-02-15
Nanocrystalline LiF:Mg,Cu,P phosphor material of different shapes and sizes (microcrystalline cubic shape, nanorod shape and nanocrystalline cubical shaped) have been prepared by the chemical co-precipitation method. Thermoluminescence (TL) and other dosimetric characteristics of the phosphor are studied and presented here. The formation of the materials was confirmed by the X-ray diffraction (XRD). Its shapes and sizes were also observed using scanning electron microscope (SEM). The TL glow curve of the microcrystalline powder shows a prominent single peak at 408 K along with another peak of lesser intensity at around 638 K. On the contrary, the nanocrystalline rod shaped particles show a peak of low intensity at 401 K and a prominent peak around 700 K while the nanocrystalline particles in cubical shapes again show two peaks, one at around 407 K and the other at around 617 K, of which the lower temperature (407 K) peak is more prominent. The glow curve structure changes at very high doses (100 kRad) and some new peaks appear at around 525 and 637 K also the first peak appearing at around 401 K becomes prominent. The observed changes in TL due to the change in the shape and sizes of the nanophosphor have been reported. The PL has also been studied and various excitation and emission peaks observed due to the presence of various impurities are explained. The observed results have been explained in the light of asymmetrical crystal field effects due to asymmetrical shapes of the nanocrystalline phosphor. The comparison of these properties with the microcrystalline material prepared by the same co-precipitation method is also done.
Transformation of Goethite to Hematite Nanocrystallines by High Energy Ball Milling
Directory of Open Access Journals (Sweden)
O. M. Lemine
2014-01-01
Full Text Available α-Fe2O3 nanocrystallines were prepared by direct transformation via high energy ball milling treatment for α-FeOOH powder. X-ray diffraction, Rietveld analysis, TEM, and vibrating sample magnetometer (VSM are used to characterize the samples obtained after several milling times. Phase identification using Rietveld analysis showed that the goethite is transformed to hematite nanocrystalline after 40 hours of milling. HRTEM confirm that the obtained phase is mostly a single-crystal structure. This result suggested that the mechanochemical reaction is an efficient way to prepare some iron oxides nanocrystallines from raw materials which are abundant in the nature. The mechanism of the formation of hematite is discussed in text.
Report on in-situ studies of flash sintering of uranium dioxide
Energy Technology Data Exchange (ETDEWEB)
Raftery, Alicia Marie [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)
2017-01-24
Flash sintering is a novel type of field assisted sintering that uses an electric field and current to provide densification of materials on very short time scales. The potential for field assisted sintering techniques to be used in producing nuclear fuel is gaining recognition due to the potential economic benefits and improvements in material properties. The flash sintering behavior has so far been linked to applied and material parameters, but the underlying mechanisms active during flash sintering have yet to be identified. This report summarizes the efforts to investigate flash sintering of uranium dioxide using dilatometer studies at Los Alamos National Laboratory and two separate sets of in-situ studies at Brookhaven National Laboratory’s NSLS-II XPD-1 beamline. The purpose of the dilatometer studies was to understand individual parameter (applied and material) effects on the flash behavior and the purpose of the in-situ studies was to better understand the mechanisms active during flash sintering. As far as applied parameters, it was found that stoichiometry, or oxygen-to-metal ratio, has a significant effect on the flash behavior (time to flash and speed of flash). Composite systems were found to have degraded sintering behavior relative to pure UO2. The critical field studies are complete for UO2.00 and will be analyzed against an existing model for comparison. The in-situ studies showed that the strength of the field and current are directly related to the sample temperature, with temperature-driven phase changes occurring at high values. The existence of an ‘incubation time’ has been questioned, due to a continuous change in lattice parameter values from the moment that the field is applied. Some results from the in-situ experiments, which should provide evidence regarding ion migration, are still being analyzed. Some preliminary conclusions can be made from these results with regard to using field assisted sintering to
Low temperature sintering of fluorapatite glass-ceramics.
Denry, Isabelle; Holloway, Julie A
2014-02-01
Fluorapatite glass-ceramics have been shown to be excellent candidates as scaffold materials for bone grafts, however, scaffold production by sintering is hindered by concurrent crystallization of the glass. Objective, our goal was to investigate the effect of Ca/Al ratio on the sintering behavior of Nb-doped fluorapatite-based glasses in the SiO2-Al2O3-P2O5-MgO-Na2O-K2O-CaO-CaF2 system. Methods, glass compositions with Ca/Al ratio of 1 (A), 2 (B), 4 (C) and 19 (D) were prepared by twice melting at 1525°C for 3h. Glasses were either cast as cylindrical ingots or ground into powders. Disk-shaped specimens were prepared by either sectioning from the ingots or powder-compacting in a mold, followed by heat treatment at temperatures ranging between 700 and 1050°C for 1h. The density was measured on both sintered specimens and heat treated discs as controls. The degree of sintering was determined from these measurements. Results and Significance XRD showed that fluorapatite crystallized in all glass-ceramics. A high degree of sintering was achieved at 775°C for glass-ceramic D (98.99±0.04%), and 900°C for glass-ceramic C (91.31±0.10). Glass-ceramics A or B were only partially sintered at 1000°C (63.6±0.8% and 74.1±1.5%, respectively). SEM revealed a unique microstructure of micron-sized spherulitic fluorapatite crystals in glass-ceramics C and D. Increasing the Ca/Al ratio promoted low temperature sintering of fluorapatite glass-ceramics, which are traditionally difficult to sinter. Copyright © 2013 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.
Anwar, Budiman; Rosyid, Nurul Huda; Effendi, Devi Bentia; Nandiyanto, Asep Bayu Dani; Mudzakir, Ahmad; Hidayat, Topik
2016-02-01
Isolation of needle-shaped bacterial cellulose nanocrystalline with a diameter of 16-64 nm, a fiber length of 258-806 nm, and a degree of crystallinity of 64% from pineapple peel waste using an acid hydrolysis process was investigated. Experimental showed that selective concentration of acid played important roles in isolating the bacterial cellulose nanocrystalline from the cellulose source. To achieve the successful isolation of bacterial cellulose nanocrystalline, various acid concentrations were tested. To confirm the effect of acid concentration on the successful isolation process, the reaction conditions were fixed at a temperature of 50°C, a hydrolysis time of 30 minutes, and a bacterial cellulose-to-acid ratio of 1:50. Pineapple peel waste was used as a model for a cellulose source because to the best of our knowledge, there is no report on the use of this raw material for producing bacterial cellulose nanocrystalline. In fact, this material can be used as an alternative for ecofriendly and cost-free cellulose sources. Therefore, understanding in how to isolate bacterial cellulose nanocrystalline from pineapple peel waste has the potential for large-scale production of inexpensive cellulose nanocrystalline.
High-pressure X-ray diffraction study of bulk- and nanocrystalline GaN
DEFF Research Database (Denmark)
Jorgensen, J.E.; Jakobsen, J.M.; Jiang, Jianzhong
2003-01-01
Bulk- and nanocrystalline GaN have been studied by high-pressure energy-dispersive X-ray diffraction. Pressure-induced structural phase transitions from the wurtzite to the NaCl phase were observed in both materials. The transition pressure was found to be 40 GPa for the bulk-crystalline GaN, while...... the wurtzite phase was retained up to 60 GPa in the case of nanocrystalline GaN. The bulk moduli for the wurtzite phases were determined to be 187 ( 7) and 319 ( 10) GPa for the bulk- and nanocrystalline phases, respectively, while the respective NaCl phases were found to have very similar bulk moduli [ 208...
Dong, Yingchao; Zhou, Jian-Er; Lin, Bin; Wang, Yongqing; Wang, Songlin; Miao, Lifeng; Lang, Ying; Liu, Xingqin; Meng, Guangyao
2009-12-15
Bulk porous mullite supports for ceramic membranes were prepared directly using a mixture of industrial waste fly ash and bauxite by dry-pressing, followed by sintering between 1200 and 1550 degrees C. The effects of sintering temperature on the phase composition and shrinkage percent of porous mullite were studied. The XRD results indicate that secondary mullitization reaction took place above 1200 degrees C, and completed at 1450 degrees C. During sintering, the mixture samples first shrunk, then expanded abnormally between 1326 and 1477 degrees C, and finally shrunk again above 1477 degrees C. This unique volume self-expansion is ascribed to the secondary mullitization reaction between bauxite and fly ash. More especially, the micro-structural variations induced by this self-expansion sintering were verified by SEM, porosity, pore size distribution and nitrogen gas permeation flux. During self-expansion sintering, with increasing temperature, an abnormal increase in both open porosity and pore size is observed, which also results in the increase of nitrogen gas flux. The mineral-based mullite supports with increased open porosity were obtained. Furthermore, the sintered porous mullite membrane supports were characterized in terms of thermal expansion co-efficient and mechanical strength.
Effect of Sintering Temperature on the Properties of Aluminium-Aluminium Oxide Composite Materials
Directory of Open Access Journals (Sweden)
Dewan Muhammad Nuruzzaman
2016-12-01
Full Text Available In this study, aluminium-aluminium oxide (Al-Al2O3 metal matrix composites of different weight percentage reinforcements of aluminium oxide were processed at different sintering temperatures. In order to prepare these composite specimens, conventional powder metallurgy (PM method was used. Three types specimens of different compositions such as 95%Al+5%Al2O3, 90%Al+10%Al2O3 and 85%Al+15%Al2O3 were prepared under 20 Ton compaction load. Then, all the specimens were sintered in a furnace at two different temperatures 550oC and 580oC. In each sintering process, two different heating cycles were used. After the sintering process, it was observed that undistorted flat specimens were successfully prepared for all the compositions. The effects of sintering temperature and weight fraction of aluminium oxide particulates on the density, hardness and microstructure of Al-Al2O3 composites were observed. It was found that density and hardness of the composite specimens were significantly influenced by sintering temperature and percentage aluminium oxide reinforcement. Furthermore, optical microscopy revealed that almost uniform distribution of aluminium oxide reinforcement within the aluminium matrix was achieved.
Low sintering temperature glass waste forms for sequestering radioactive iodine
Nenoff, Tina M.; Krumhansl, James L.; Garino, Terry J.; Ockwig, Nathan W.
2012-09-11
Materials and methods of making low-sintering-temperature glass waste forms that sequester radioactive iodine in a strong and durable structure. First, the iodine is captured by an adsorbant, which forms an iodine-loaded material, e.g., AgI, AgI-zeolite, AgI-mordenite, Ag-silica aerogel, ZnI.sub.2, CuI, or Bi.sub.5O.sub.7I. Next, particles of the iodine-loaded material are mixed with powdered frits of low-sintering-temperature glasses (comprising various oxides of Si, B, Bi, Pb, and Zn), and then sintered at a relatively low temperature, ranging from 425.degree. C. to 550.degree. C. The sintering converts the mixed powders into a solid block of a glassy waste form, having low iodine leaching rates. The vitrified glassy waste form can contain as much as 60 wt % AgI. A preferred glass, having a sintering temperature of 500.degree. C. (below the silver iodide sublimation temperature of 500.degree. C.) was identified that contains oxides of boron, bismuth, and zinc, while containing essentially no lead or silicon.
Málek, Přemysl; Minárik, Peter; Novák, Pavel; Průša, Filip
2018-01-01
The compact samples of an Al7075 alloy were prepared by a combination of gas atomization, high energy milling, and spark plasma sintering. The predominantly cellular morphology observed in gas atomized powder particles was completely changed by mechanical milling. The continuous-like intermetallic phases present along intercellular boundaries were destroyed; nevertheless, a small amount of Mg(Zn,Cu,Al)2 phase was observed also in the milled powder. Milling resulted in a severe plastic deformation of the material and led to a reduction of grain size from several µm into the nanocrystalline region. The combination of these microstructural characteristics resulted in abnormally high microhardness values exceeding 300 HV. Consolidation through spark plasma sintering (SPS) resulted in bulk samples with negligible porosity. The heat exposition during SPS led to precipitation of intermetallic phases from the non-equilibrium microstructure of both gas atomized and milled powders. SPS of the milled powder resulted in a recrystallization of the severely deformed structure. An ultra-fine grained structure (grain size close to 500 nm) with grains divided primarily by high-angle boundaries was formed. A simultaneous release of stored deformation energy and an increase in the grain size caused a drop of microhardness to values close to 150 HV. This value was retained even after annealing at 425 °C. PMID:29614046
Directory of Open Access Journals (Sweden)
Orsolya Molnárová
2018-04-01
Full Text Available The compact samples of an Al7075 alloy were prepared by a combination of gas atomization, high energy milling, and spark plasma sintering. The predominantly cellular morphology observed in gas atomized powder particles was completely changed by mechanical milling. The continuous-like intermetallic phases present along intercellular boundaries were destroyed; nevertheless, a small amount of Mg(Zn,Cu,Al2 phase was observed also in the milled powder. Milling resulted in a severe plastic deformation of the material and led to a reduction of grain size from several µm into the nanocrystalline region. The combination of these microstructural characteristics resulted in abnormally high microhardness values exceeding 300 HV. Consolidation through spark plasma sintering (SPS resulted in bulk samples with negligible porosity. The heat exposition during SPS led to precipitation of intermetallic phases from the non-equilibrium microstructure of both gas atomized and milled powders. SPS of the milled powder resulted in a recrystallization of the severely deformed structure. An ultra-fine grained structure (grain size close to 500 nm with grains divided primarily by high-angle boundaries was formed. A simultaneous release of stored deformation energy and an increase in the grain size caused a drop of microhardness to values close to 150 HV. This value was retained even after annealing at 425 °C.
Zhou, Kai; Li, Hui; Biao Pang, Jin; Wang, Zhu
2013-06-01
Nanocrystalline copper and zinc prepared by high-pressure compaction method have been studied by positron lifetime spectroscopy associated with X-ray diffraction. For nanocrystalline Cu, mean grain sizes of the samples decrease after being annealed at 900 °C and increase during aging at 180 °C, revealing that the atoms exchange between the two regions. The positron lifetime results indicate that the vacancy clusters formed in the annealing process are unstable and decomposed at the aging time below 6 hours. In addition, the partially oxidized surfaces of the nanoparticles hinder the grain growth during the ageing at 180 °C, and the vacancy clusters inside the disorder regions which are related to Cu2O need longer aging time to decompose. In the case of nanocrystalline Zn, the open volume defect (not larger than divacancy) is dominant according to the high relative intensity for the short positron lifetime (τ1). The oxide (ZnO) inside the grain boundaries has been found having an effect to hinder the decrease of average positron lifetime (τav) during the annealing, which probably indicates that the oxide stabilizes the microstructure of the grain boundaries. For both nanocrystalline copper and zinc, the oxides in grain boundaries enhance the thermal stability of the microstucture, in spite of their different crystal structures. This effect is very important for the nanocrystalline materials using as radiation resistant materials.
International Nuclear Information System (INIS)
Zhou Kai; Li Hui; Pang Jinbiao; Wang Zhu
2013-01-01
Nanocrystalline copper and zinc prepared by high-pressure compaction method have been studied by positron lifetime spectroscopy associated with X-ray diffraction. For nanocrystalline Cu, mean grain sizes of the samples decrease after being annealed at 900 °C and increase during aging at 180 °C, revealing that the atoms exchange between the two regions. The positron lifetime results indicate that the vacancy clusters formed in the annealing process are unstable and decomposed at the aging time below 6 hours. In addition, the partially oxidized surfaces of the nanoparticles hinder the grain growth during the ageing at 180 °C, and the vacancy clusters inside the disorder regions which are related to Cu 2 O need longer aging time to decompose. In the case of nanocrystalline Zn, the open volume defect (not larger than divacancy) is dominant according to the high relative intensity for the short positron lifetime (τ 1 ). The oxide (ZnO) inside the grain boundaries has been found having an effect to hinder the decrease of average positron lifetime (τ av ) during the annealing, which probably indicates that the oxide stabilizes the microstructure of the grain boundaries. For both nanocrystalline copper and zinc, the oxides in grain boundaries enhance the thermal stability of the microstucture, in spite of their different crystal structures. This effect is very important for the nanocrystalline materials using as radiation resistant materials.
Directory of Open Access Journals (Sweden)
S. Kasrani
Full Text Available Abstract In this study, the production of a technical porcelain, for the ceramic dielectric applications by using economical natural raw materials, was investigated. The basic porcelain composition was selected consisting of 30 wt% kaolin, 45 wt% potash-feldspar and 25 wt% quartz. The obtained phases in the sintered samples were investigated by X-ray diffraction, Fourier transform infrared spectroscopy analysis, and scanning electron microscopy images. It has been confirmed by these techniques that the main crystalline phases were quartz and mullite. Dielectric measurements of technical porcelains have been carried out at 1 kHz from room temperature to 200 °C. The dielectric constant, loss factor, dielectric loss tangent, and resistivity of the porcelain sample sintered at 1160 °C were 22-25, 0.32-1.80, 0.006-0.07, and 0.2-9 x 1013 Ω.cm, respectively. The value of dielectric constant was significantly high when compared to that of conventional porcelains which did not exceed generally 9.
Energy Technology Data Exchange (ETDEWEB)
Kasrani, S.; Harabi, A.; Barama, S.-E.; Foughali, L.; Benhassine, M. T., E-mail: souad478@yahoo.fr, E-mail: harabi52@gmail.com, E-mail: sebarama@usa.com, E-mail: foughali_lazhar@yahoo.fr, E-mail: mtb25dz@gmail.com [Ceramics Lab. Mentouri University of Constantine (Algeria); Aldhayan, D.M., E-mail: aldhayan@ksu.edu.sa [Chemistry Department, Riyadh, King Saud University (Saudi Arabia)
2016-10-15
In this study, the production of a technical porcelain, for the ceramic dielectric applications by using economical natural raw materials, was investigated. The basic porcelain composition was selected consisting of 30 wt% kaolin, 45 wt% potash-feldspar and 25 wt% quartz. The obtained phases in the sintered samples were investigated by X-ray diffraction, Fourier transform infrared spectroscopy analysis, and scanning electron microscopy images. It has been confirmed by these techniques that the main crystalline phases were quartz and mullite. Dielectric measurements of technical porcelains have been carried out at 1 kHz from room temperature to 200 °C. The dielectric constant, loss factor, dielectric loss tangent, and resistivity of the porcelain sample sintered at 1160 °C were 22-25, 0.32-1.80, 0.006-0.07, and 0.2-9 x 10{sup 13} Ω.cm, respectively. The value of dielectric constant was significantly high when compared to that of conventional porcelains which did not exceed generally 9. (author)
International Nuclear Information System (INIS)
Kasrani, S.; Harabi, A.; Barama, S.-E.; Foughali, L.; Benhassine, M. T.; Aldhayan, D.M.
2016-01-01
In this study, the production of a technical porcelain, for the ceramic dielectric applications by using economical natural raw materials, was investigated. The basic porcelain composition was selected consisting of 30 wt% kaolin, 45 wt% potash-feldspar and 25 wt% quartz. The obtained phases in the sintered samples were investigated by X-ray diffraction, Fourier transform infrared spectroscopy analysis, and scanning electron microscopy images. It has been confirmed by these techniques that the main crystalline phases were quartz and mullite. Dielectric measurements of technical porcelains have been carried out at 1 kHz from room temperature to 200 °C. The dielectric constant, loss factor, dielectric loss tangent, and resistivity of the porcelain sample sintered at 1160 °C were 22-25, 0.32-1.80, 0.006-0.07, and 0.2-9 x 10 13 Ω.cm, respectively. The value of dielectric constant was significantly high when compared to that of conventional porcelains which did not exceed generally 9. (author)
Reactive Sintering of Bimodal WC-Co Hardmetals
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Marek Tarraste
2015-09-01
Full Text Available Bimodal WC-Co hardmetals were produced using novel technology - reactive sintering. Milled and activated tungsten and graphite powders were mixed with commercial coarse grained WC-Co powder and then sintered. The microstructure of produced materials was free of defects and consisted of evenly distributed coarse and fine tungsten carbide grains in cobalt binder. The microstructure, hardness and fracture toughness of reactive sintered bimodal WC-Co hardmetals is exhibited. Developed bimodal hardmetal has perspective for demanding wear applications for its increased combined hardness and toughness. Compared to coarse material there is only slight decrease in fracture toughness (K1c is 14.7 for coarse grained and 14.4 for bimodal, hardness is increased from 1290 to 1350 HV units.DOI: http://dx.doi.org/10.5755/j01.ms.21.3.7511
Creep behavior of a nanocrystalline Fe-B-Si alloy
International Nuclear Information System (INIS)
Xiao, M.; Kong, Q.P.
1997-01-01
The research of nanocrystalline materials has attracted much attention in the world. In recent years, there have been several studies on their creep behavior. Among these, the authors have studied the tensile creep of a nanocrystalline Ni-P alloy (28 nm) at temperatures around 0.5 Tm (Tm is the melting point). The samples were prepared by the method of crystallization of amorphous ribbon. Based on the data of stress exponent and activation energy, they suggested that the creep was controlled by boundary diffusion; while the creep of the same alloy with a larger grain size (257 nm) was controlled by a different mechanism. In the present paper, the authors extend the research to the creep of a nanocrystalline Fe-B-Si alloy. The samples are also prepared by crystallization of amorphous ribbon. The samples such prepared have an advantage that the interfaces are naturally formed without artificial compaction and porosity
Induced anisotropy effect in nanocrystalline cores for GFCBs
Energy Technology Data Exchange (ETDEWEB)
Waeckerle, T. E-mail: thierry.waeckerle@imphy.usinor.com; Verin, Ph.; Cremer, P.; Gautard, D
2000-06-02
Nanocrystalline materials are very efficient for GFCB cores with flat hysteresis loop, especially if permeability may be raised in keeping low the remanent induction. This can be achieved with peculiar field annealing . A thermodynamic model is proposed to explain the experimental evidence.
Vacuum-sintered body of a novel apatite for artificial bone
Tamura, Kenichi; Fujita, Tatsushi; Morisaki, Yuriko
2013-12-01
We produced regenerative artificial bone material and bone parts using vacuum-sintered bodies of a novel apatite called "Titanium medical apatite (TMA®)" for biomedical applications. TMA was formed by chemically connecting a Ti oxide molecule with the reactive [Ca10(PO4)6] group of Hydroxyapatite (HAp). The TMA powders were kneaded with distilled water, and solid cylinders of compacted TMA were made by compression molding at 10 MPa using a stainless-steel vessel. The TMA compacts were dried and then sintered in vacuum (about 10-3 Pa) or in air using a resistance heating furnace in the temperature range 1073-1773 K. TMA compacts were sintered at temperatures greater than 1073 K, thus resulting in recrystallization. The TMA compact bodies sintered in the range 1273-1773 K were converted into mixtures composed of three crystalline materials: α-TCP (tricalcium phosphate), β-TCP, and Perovskite-CaTiO3. The Perovskite crystals were stable and hard. In vacuum-sintering, the Perovskite crystals were transformed into fibers (approximately 1 µm in diameter × 8 µm in length), and the fiber distribution was uniform in various directions. We refer to the TMA vacuum-sintered bodies as a "reinforced composite material with Perovskite crystal fibers." However, in atmospheric sintering, the Perovskite crystals were of various sizes and were irregularly distributed as a result of the effect of oxygen. After sintering temperature at 1573 K, the following results were obtained: the obtained TMA vacuum-sintered bodies (1) were white, (2) had a density of approximately 2300 kg/m3 (corresponding to that of a compact bone or a tooth), and had a thermal conductivity of approximately 31.3 W/(m·K) (corresponding to those of metal or ceramic implants). Further, it was possible to cut the TMA bodies into various forms with a cutting machine. An implant made of TMA and inserted into a rabbit jaw bone was covered by new bone tissues after just one month because of the high
Furnace for the continuous sintering of pellets of ceramic nuclear fuel material
International Nuclear Information System (INIS)
Heyraud, J.
1977-01-01
The furnace comprises a hearth for the longitudinal displacement of pellet containers, means for injecting gas at both ends of the furnace, for sucking gas between preheating and sintering zones and for condensing the binder, means for displacing the containers from an introduction lock-chamber to an extraction lock-chamber, a conveyor belt which passes through a glove box and provides a leak-tight connection between the lock-chambers. A station for loading containers with pellet sub-containers prior to sintering and a station for unloading the pellet sub-containers after sintering are juxtaposed within the glove box. 3 claims, 1 drawing figure
Spark plasma sintering of titanium aluminide intermetallics and its composites
Aldoshan, Abdelhakim Ahmed
Titanium aluminide intermetallics are a distinct class of engineering materials having unique properties over conventional titanium alloys. gamma-TiAl compound possesses competitive physical and mechanical properties at elevated temperature applications compared to Ni-based superalloys. gamma-TiAl composite materials exhibit high melting point, low density, high strength and excellent corrosion resistance. Spark plasma sintering (SPS) is one of the powder metallurgy techniques where powder mixture undergoes simultaneous application of uniaxial pressure and pulsed direct current. Unlike other sintering techniques such as hot iso-static pressing and hot pressing, SPS compacts the materials in shorter time (< 10 min) with a lower temperature and leads to highly dense products. Reactive synthesis of titanium aluminide intermetallics is carried out using SPS. Reactive sintering takes place between liquid aluminum and solid titanium. In this work, reactive sintering through SPS was used to fabricate fully densified gamma-TiAl and titanium aluminide composites starting from elemental powders at different sintering temperatures. It was observed that sintering temperature played significant role in the densification of titanium aluminide composites. gamma-TiAl was the predominate phase at different temperatures. The effect of increasing sintering temperature on microhardness, microstructure, yield strength and wear behavior of titanium aluminide was studied. Addition of graphene nanoplatelets to titanium aluminide matrix resulted in change in microhardness. In Ti-Al-graphene composites, a noticeable decrease in coefficient of friction was observed due to the influence of self-lubrication caused by graphene.
International Nuclear Information System (INIS)
Robinson, G.
1982-01-01
Sintering has been investigated as a method for the mineralization and densification of high-level nuclear defense waste powder. Studies have been conducted on Synroc D composite powder LS04. Optimal densification has been found to be highly dependent on the characteristics of the starting material. Powder subjected to milling, which was believed to reduce the level of agglomeration and possibly particle size, was found to densify better than powder not subjected to this milling. Densities of greater than 95% of theoretical could be achieved for samples sintered at 1150 to 1200 0 C. Mineralogy was found to be as expected for Synroc D for samples sintered in a CO 2 /CO atmosphere where the Fe +2 /Fe +3 ratio was maintained at 1.0 to 5.75. In a more oxidizing, pure CO 2 atmosphere a new phase, not previously identified in Synroc D, was found
Magnetic properties of sintered high energy sm-co and nd-fe-b magnets
Directory of Open Access Journals (Sweden)
Talijan Nadežda M.
2006-01-01
Full Text Available Magnetic properties of permanent magnetic materials based on intermetallic compounds of Sm-Co and Nd-Fe-B are in direct dependence on the microstructure. In the first part of this paper, having in mind the importance of the regime of sintering and heat treatment to obtain the optimal magnetic structure, yet another approach in defining the most adequate technological parameters of the sintering process for applied heat treatment conditions was made. The goal of these investigations was to use the correlation that exists between sintering conditions (temperature and time and intensity of the diffraction peak of the (111 plane of the SmCo5 phase to optimize. In the second part a brief overview of high energy magnetic materials based on Nd-Fe-B is presented with special emphasis to the current research and development of high remanent nanocomposite magnetic materials based on Nd-Fe-B alloys with a reduced Nd content. Part of experimental results gained during research of the sintering process of SmCo5 magnetic materials were realized and published earlier. The scientific meeting devoted to the 60th anniversary of Frankel’s theory of sintering was an opportunity to show once more the importance and role of sintering in optimization of the magnetic microstructure of sintered Sm Co5 magnetic materials.
Directory of Open Access Journals (Sweden)
Lee S.H.
2015-06-01
Full Text Available The liquid phase sintering characteristics of Al-Cu-Zn alloy were investigated with respect to various powder metallurgy processing conditions. Powders of each alloying elements were blended to form Al-6Cu-5Zn composition and compacted with pressures of 200, 400, and 600 MPa. The sintering process was performed at various temperatures of 410, 560, and 615°C in N2 gas atmosphere. Density and micro-Vickers hardness measurements were conducted at different processing stages, and transverse rupture strength of sintered materials was examined for each condition, respectively. The microstructure was characterized using optical microscope and scanning electron microscopy. The effect of Zn addition on the liquid phase sintering behavior during P/M process of the Al-Cu-Zn alloy was also discussed in detail.
Bhat, A. H.; Dasan, Y. K.; Khan, Ihsan Ullah; Ahmad, Faiz; Ayoub, Muhammad
2016-11-01
This study was conducted to evaluate the morphological and barrier properties of nanocrystalline cellulose reinforced Poly (lactic acid) and Poly-(3-hydroxybutyrate-co-3-hydroxyvalerate) bionanocomposites. Nanocrystalline cellulose was isolated from waste oil palm empty fruit bunch fiber using Sulphuric acid hydrolysis. Chemical modifications of nanocrystalline cellulose was performed to allow good compatibilization between fiber and the polymer matrices and also to improve dispersion of fillers. Bionanocomposite materials were produced from these nanocrystalline cellulose reinforced Poly (lactic acid) and Poly-(3-hydroxybutyrate-co-3-hydroxyvalerate) using solvent casting and evaporation techniques. The properties of extracted nanocrystalline cellulose were examined using FT-IR spectroscopy, X-ray diffractometer, TEM and AFM. Besides that, the properties of bionanocomposites were examined through FESEM and oxygen permeability properties analysis. Better barrier and morphological properties were obtained for nanocrystalline cellulose reinforced bionanocomposites than for neat polymer blend.
The pressureless sintering and mechanical properties of AlON ceramic
Energy Technology Data Exchange (ETDEWEB)
Zhang, N., E-mail: zhangning5832@163.com [Key Lab. of Advanced Materials and Manufacturing Technology of Liaoning Province, Shenyang University, Shenyang, Liaoning 110044 (China); Liang, B.; Wang, X.Y.; Kan, H.M.; Zhu, K.W. [Key Lab. of Advanced Materials and Manufacturing Technology of Liaoning Province, Shenyang University, Shenyang, Liaoning 110044 (China); Zhao, X.J. [Department of Materials Science and Engineering, School of Materials and Metallurgy, Northeastern University, Shenyang, Liaoning 110004 (China)
2011-07-25
Highlights: {yields} A one-step pressureless sintering process was proposed, which is simple and viable. {yields} Cheap and easily available {alpha}-Al{sub 2}O{sub 3} and aluminum powders were chosen as raw materials substituting for expensive AlN ultrafine powders. {yields} The sintering temperature of AlON ceramic was reduced by 50 deg. C and the flexural strength was enhanced by 29.4%. - Abstract: Aluminum oxynitride (AlON) ceramic was synthesized by one-step pressureless sintering technology using low cost and easily available {alpha}-Al{sub 2}O{sub 3} and aluminum powders as raw materials. The sintering temperature was reduced because aluminum powders were nitridized into high activity AlN under the flowing nitrogen atmosphere. The curves of thermal analysis, microstructure and atomic distribution were investigated. The influence of sintering temperatures on phase composition, sintering densification and flexural strength was also explored. The experimental results showed that {alpha}-Al{sub 2}O{sub 3} and aluminum powders were acceptable substitutes for more expensive AlN ultrafine powders. Under the optimum sintering process at 1750 deg. C for 2 h, the sintered density and flexural strength of AlON ceramic were higher, 3.62 g/cm{sup 3} and 321 MPa, respectively. The sintering temperature was decreased by 50 deg. C because newly formed high activity AlN in situ reacted with Al{sub 2}O{sub 3} into Al{sub 23}O{sub 27}N{sub 5}, enhancing flexural strength by 29.4%. However, the sintering temperature could not be too high because grain growth and displacement of oxygen atoms from AlON ceramics by nitrogen atoms caused a decline in sintering densification and flexural strength.
Sintering of MSW fly ash for reuse as a concrete aggregate.
Mangialardi, T
2001-10-12
The sintering process of municipal solid waste (MSW) fly ash was investigated in order to manufacture sintered products for reuse as concrete aggregates. Four types of fly ash resulting from different Italian MSW incineration plants were tested in this study. A modification of the chemical composition of MSW fly ash--through a preliminary four-stage washing treatment of this material with water--was attempted to improve the chemical and mechanical characteristics of sintered products.The sintering treatment of untreated or washed fly ash was performed on cylindrical compact specimens (15 mm in diameter and 20mm in height) at different compact pressures, sintering temperatures and times.The sintering process of untreated MSW fly ashes proved to be ineffective for manufacturing sintered products for reuse as a construction material, because of the adverse chemical characteristics of these fly ashes in terms of sulfate, chloride, and vitrifying oxide contents.A preliminary washing treatment of MSW fly ash with water greatly improved the chemical and mechanical characteristics of sintered products and, for all the types of fly ash tested, the sintered products satisfied the Italian requirements for normal weight aggregates for use in concretes having a specified strength not greater than 12 and 15N/mm(2), when measured on cylindrical and cubic specimens, respectively.A compact pressure of 28 N/mm(2), a sintering temperature of 1140 degrees C, and a sintering time of 60 min were the best operating conditions for manufacturing sintered products of washed MSW fly ash.
A preliminary study in osteoinduction by a nano-crystalline hydroxyapatite in the mini pig.
Directory of Open Access Journals (Sweden)
Karsten K H Gundlach
2011-04-01
Full Text Available To test the probable osteoinductive properties of NanoBone, a new highly non-sintered porous nano-crystalline hydroxylapatite bone substitute embedded into a silica gel matrix, granules were implanted subcutaneously and intramuscularly into the back region of 18 mini pigs. After periods of 5 and 10 weeks as well as 4 and 8 months, implantation sites were investigated using histological and histomorphometric procedures. Signs of early osteogenesis could already be detected after 5 weeks. The later periods were characterized by increasing membranous osteogenesis in and around the granules leading to the formation of bone-like structures showing periosteal and tendon-like structures with bone marrow and focal chondrogenesis. Bone formation was better in the subcutaneous than in the intramuscular implantation sites. This ectopic osteogenesis is discussed with regard to the nanoporosity and microporosity of the material, physico-chemical interactions at its surface, the differentiation of osteoblasts, the role of angiogenesis and the probable involvement of growth factors. The results of this preliminary study indicate that this biomaterial has osteoinductive potential and induces the formation of bone structures, mainly in subcutaneous adipose tissue in the pig.
A preliminary study in osteoinduction by a nano-crystalline hydroxyapatite in the mini pig.
Götz, Werner; Lenz, Solvig; Reichert, Christoph; Henkel, Kai-Olaf; Bienengräber, Volker; Pernicka, Laura; Gundlach, Karsten K H; Gredes, Tomasz; Gerber, Thomas; Gedrange, Tomasz; Heinemann, Friedhelm
2010-12-01
To test the probable osteoinductive properties of NanoBone, a new highly non-sintered porous nano-crystalline hydroxylapatite bone substitute embedded into a silica gel matrix, granules were implanted subcutaneously and intramuscularly into the back region of 18 mini pigs. After periods of 5 and 10 weeks as well as 4 and 8 months, implantation sites were investigated using histological and histomorphometric procedures. Signs of early osteogenesis could already be detected after 5 weeks. The later periods were characterized by increasing membranous osteogenesis in and around the granules leading to the formation of bone-like structures showing periosteal and tendon-like structures with bone marrow and focal chondrogenesis. Bone formation was better in the subcutaneous than in the intramuscular implantation sites. This ectopic osteogenesis is discussed with regard to the nanoporosity and microporosity of the material, physico-chemical interactions at its surface, the differentiation of osteoblasts, the role of angiogenesis and the probable involvement of growth factors. The results of this preliminary study indicate that this biomaterial has osteoinductive potential and induces the formation of bone structures, mainly in subcutaneous adipose tissue in the pig.
Improvement of mechanical properties of zirconia-toughened alumina by sinter forging
He, Y.; Winnubst, Aloysius J.A.; Verweij, H.; Burggraaf, Anthonie; Burggraaf, A.J.
1994-01-01
ZTA powder with a composition of 85 wt% alumina/15 wt% zirconia was prepared by a gel precipitation method. Sinter forging was performed with this powder to enhance the mechanical properties of ZTA materials. The influence of processing flaws on mechanical properties of sinter forged materials and
Liquid phase sintered SiC. Processing and transformation controlled microstructure tailoring
Directory of Open Access Journals (Sweden)
V.A. Izhevskyi
2000-10-01
Full Text Available Microstructure development and phase formation processes during sintering of silicon carbide based materials with AlN-Y2O3, AlN-Yb2O3, and AlN-La2O3 sintering additives were investigated. Densification of the materials occurred by liquid-phase sintering mechanism. Proportion of alpha- and beta-SiC powders in the initial mixtures was a variable parameter, while the molar ratio of AlN/RE2O3, and the total amount of additives (10 vol. % were kept constant. Shrinkage behavior during sintering in interrelation with the starting composition of the material and the sintering atmosphere was investigated by high temperature dilatometry. Kinetics of b-SiC to a-SiC phase transformation during post-sintering heat treatment at temperatures 1900-1950 °C was studied, the degree of phase transformation being determined by quantitative x-ray analysis using internal standard technique. Evolution of microstructure resulting from beta-SiC to alpha-SiC transformation was followed up by scanning electron microscopy on polished and chemically etched samples. Transformation-controlled grain growth mechanism similar to the one observed for silicon nitride based ceramics was established. Possibility of in-situ platelet reinforced dense SiC-based ceramics fabrication with improved mechanical properties by means of sintering was shown.
Micromechanical modelling of nanocrystalline and ultrafine grained metals: A short overview
DEFF Research Database (Denmark)
Mishnaevsky, Leon; Levashov, Evgeny
2015-01-01
An overview of micromechanical models of strength and deformation behaviour of nanostructured and ultrafine grained metallic materials is presented. Composite models of nanomaterials, polycrystal plasticity based models, grain boundary sliding, the effect of non-equilibrium grain boundaries...... and nanoscale properties are discussed and compared. The examples of incorporation of peculiar nanocrystalline effects (like large content of amorphous or semi-amorphous grain boundary phase, partial dislocation GB emission/glide/GB absorption based deformation mechanism, diffusion deformation, etc.......) into the continuum mechanical approach are given. The possibilities of using micromechanical models to explore the ways of the improving the properties of nanocrystalline materials by modifying their structures (e.g., dispersion strengthening, creating non-equilibrium grain boundaries, varying the grain size...
Thermally Stable Nanocrystalline Steel
Hulme-Smith, Christopher Neil; Ooi, Shgh Woei; Bhadeshia, Harshad K. D. H.
2017-10-01
Two novel nanocrystalline steels were designed to withstand elevated temperatures without catastrophic microstructural changes. In the most successful alloy, a large quantity of nickel was added to stabilize austenite and allow a reduction in the carbon content. A 50 kg cast of the novel alloy was produced and used to verify the formation of nanocrystalline bainite. Synchrotron X-ray diffractometry using in situ heating showed that austenite was able to survive more than 1 hour at 773 K (500 °C) and subsequent cooling to ambient temperature. This is the first reported nanocrystalline steel with high-temperature capability.
On the sintering kinetics in UO2
International Nuclear Information System (INIS)
Marajofsky, A.
1998-01-01
The fabrication process of UO 2 pellets from powders involve pressing and a sintering anneal at high temperature (1650 deg. C to 1750 deg. C) during two or more hours in a hydrogen atmosphere. An alternative method is the oxidative sintering, made at lower temperature (1000 deg. C to 1300 deg. C) in a CO 2 or CO/CO 2 atmosphere. The sintering phenomena consist in the densification of the material by a thermal treatment below the fusion point. For a compact made by pressing a powder, sintering is the process of annulation of the porosity present in the compact or pellet. Several theories describe the sintering phenomena dividing it in three stages, initial, intermediate and final: in all of them the densification is a continuous growing function of time. Nevertheless it has been experimentally reported that a reduction of the density occurs in the third step of the sintering. The phenomena has been called solarization. Solarization has been attributed to the effect of the evolved gases from additives or to the CO 2 atmosphere in oxidative sintering. Thus, it is convenient to distinguish between solarization in oxidative or reducing conditions. Reducing solarization is a consequence of the tendency towards equilibrium of intergranular pores. In oxidative sintering it occurs in the reducing anneal after the sintering and is due to the change in the lattice parameter. This work shows examples of both types of solarization and qualitative interpretation of this phenomena. Both situations show the need of strict control of the sintering and powder production conditions. (author)
The effects of the finest grains on the mechanical behaviours of nanocrystalline materials
International Nuclear Information System (INIS)
Hu Lingling; Huo Ruxiao; Zhou Jianqiu; Wang Ying; Zhang Shu
2012-01-01
This article proposes a new constitutive model to account for effects of the finest grains, with sizes ranging from 2 to 4 nm, on the mechanical behaviours of nanocrystalline (NC) materials. In this model, the normal nanograins (ranging from 20 to 100 nm) were treated as though they were composed of a grain interior (GI) and a grain boundary (GB) affected zone (GBAZ). The finest grains were considered to be part of the GBAZ, denoted as super triple junctions (STJs). For the initial plastic deformation stage of the NC materials, a phenomenological constitutive equation was suggested to predict the deformation behaviours of the GBAZ. The formation of GB dislocation (GBD) pileups provides dramatic strain hardening in deformed NC materials and thereby enhances their ductility. Then, the constitutive equations to describe the plastic deformation of the GI and the GBAZ lattice region were established. In this stage, the GBAZ are already saturated with GBD pileups, and GI deformation is the dominant mechanism. Finally, the mechanical model for the NC materials with the finest grains was built using the self-consistent method, and an overall moderate “work hardening,” sustained over a long range of plastic strain, was predicted. The effects of TJs/STJs on the deformation mechanism were quantitatively analysed. The analysis demonstrated that the existence of the finest grains will simultaneously lead to good strength and good ductility.
Size-dependent deformation behavior of nanocrystalline graphene sheets
Energy Technology Data Exchange (ETDEWEB)
Yang, Zhi [State Key Laboratory for Mechanical Behavior of Materials, Xi’an Jiaotong University, Xi’an 710049, Shaanxi (China); Huang, Yuhong [College of Physics and Information Technology, Shaanxi Normal University, Xi’an 710062, Shaanxi (China); Ma, Fei, E-mail: mafei@mail.xjtu.edu.cn [State Key Laboratory for Mechanical Behavior of Materials, Xi’an Jiaotong University, Xi’an 710049, Shaanxi (China); Department of Physics and Materials Science, City University of Hong Kong, Tat Chee Avenue, Kowloon, Hong Kong (China); Sun, Yunjin [Faculty of Food Science and Engineering, Beijing University of Agriculture, Beijing Key Laboratory of Agricultural Product Detection and Control of Spoilage Organisms and Pesticide Residue, Beijing Laboratory of Food Quality and Safety, Beijing 102206 (China); Xu, Kewei, E-mail: kwxu@mail.xjtu.edu.cn [State Key Laboratory for Mechanical Behavior of Materials, Xi’an Jiaotong University, Xi’an 710049, Shaanxi (China); Department of Physics and Opt-electronic Engineering, Xi’an University of Arts and Science, Xi’an 710065, Shaanxi (China); Chu, Paul K., E-mail: paul.chu@cityu.edu.hk [Department of Physics and Materials Science, City University of Hong Kong, Tat Chee Avenue, Kowloon, Hong Kong (China)
2015-08-15
Highlights: • MD simulation is conducted to study the deformation of nanocrystalline graphene. • Unexpectedly, the elastic modulus decreases with the grain size considerably. • But the fracture stress and strain are nearly insensitive to the grain size. • A composite model with grain domains and GBs as two components is suggested. - Abstract: Molecular dynamics (MD) simulation is conducted to study the deformation behavior of nanocrystalline graphene sheets. It is found that the graphene sheets have almost constant fracture stress and strain, but decreased elastic modulus with grain size. The results are different from the size-dependent strength observed in nanocrystalline metals. Structurally, the grain boundaries (GBs) become a principal component in two-dimensional materials with nano-grains and the bond length in GBs tends to be homogeneously distributed. This is almost the same for all the samples. Hence, the fracture stress and strain are almost size independent. As a low-elastic-modulus component, the GBs increase with reducing grain size and the elastic modulus decreases accordingly. A composite model is proposed to elucidate the deformation behavior.
A study of the structure and crystallisation of nanocrystalline zirconia
International Nuclear Information System (INIS)
Tucker, M.
1999-12-01
Nanocrystalline zirconia, prepared via, calcination of the hydroxide, has been studied using a variety of experimental techniques. Two chemical routes, a precipitation and a sol-gel route, were used to prepare the hydroxide. Neutron and X-ray diffraction, EXAFS, NMR and SANS have been used to study the structure and crystallisation, during in-situ and ambient condition measurements. The structural information from the diffraction data has been complimented by the other techniques to provide information on the short, medium and longer range structure of nanocrystalline zirconia. Pure and yttrium doped samples were studied, this enabled the affects of doping and preparation routes to be investigated. The amorphous hydroxide was found to have a, monoclinic-like structure for all samples, independent of preparation route or yttrium content. The crystallisation temperature was lowest for the pure precipitation sample and was increased by the addition of yttrium or by preparation via, the sol-gel route. For the precipitation samples, in addition to the crystallisation temperature being raised, doping with yttrium also had an effect on the size of the crystallites obtained at high temperatures. Due to the different incorporation method of the yttrium into the sol-gel samples the effect on crystallite size and crystallisation temperature, as seen for the precipitation samples, were not evident for the sol-gel samples. The neutron and NMR data clearly show hydrogen remains in the samples well after crystallisation has become evident. The structural picture of nanocrystalline zirconia consisting of small crystallites surrounded by material containing, or terminated by, hydroxyl groups, is supported by all the results and methods used in this thesis. The in-situ and ambient conditions data is combined into a coherent growth picture of the nanocrystalline material from the hydroxide until at high enough temperatures the bulk or polycrystalline material is formed. (author)
Nanocrystalline sp{sup 2} and sp{sup 3} carbons: CVD synthesis and applications
Energy Technology Data Exchange (ETDEWEB)
Terranova, M. L. [Università degli Studi di Roma “Tor Vergata,” via Della Ricerca Scientifica, Dipartimento di Scienze e Tecnologie Chimiche—MinimaLab (Italy); Rossi, M. [Università degli Studi di Roma “Sapienza,” via A. Scarpa, Dipartimento di Scienze di Base e Applicate per l’Ingegneria and Centro di Ricerca per le Nanotecnologie Applicate all’Ingegneria (CNIS) (Italy); Tamburri, E., E-mail: emanuela.tamburri@uniroma2.it [Università degli Studi di Roma “Tor Vergata,” via Della Ricerca Scientifica, Dipartimento di Scienze e Tecnologie Chimiche—MinimaLab (Italy)
2016-11-15
The design and production of innovative materials based on nanocrystalline sp{sup 2}- and sp{sup 3}-coordinated carbons is presently a focus of the scientific community. We present a review of the nanostructures obtained in our labs using a series of synthetic routes, which make use of chemical vapor deposition (CVD) techniques for the selective production of non-planar graphitic nanostructures, nanocrystalline diamonds, and hybrid two-phase nanostructures.
Science of sintering and its future
International Nuclear Information System (INIS)
Ristic, M.M.
1975-01-01
Some new books published by M.Yu. Baljshin, V.A. Ivensen, V.V. Skorohod and others are characterized by the wish to give a complete approach to the problems of sintering theory. Bearing just this in mind while writing the book ''An Essay on the Generalization of Sintering Theory'' (G.V.Samsonov, M.M. Ristic with the collaborators) an idea was born: to ask the most eminent scientists in this field to present their own opinions on the theme ''The Science of Sintering and Modern Views on its Future''. There were formed 18 questions, given in the appendix to be answered. The received answers were presented in 10 chapters of this book. The fourth part of the book consists of papers of eminent scientists engaged in the field of sintering science (some of which were published here for the first time). This material is published in the book with the consent of the authors and these original contributions provide a more profound knowledge of sintering. The initial idea, that the book should have a monograph character and in which the answers would serve as some data on the latest notions of the science of sintering, was somewhat changed since the original opinions of individual scientists are given in the book and these, are sometimes very contradictory. This, in fact, gives the book a special charm because the unsolved problems in the science of sintering are most evidently stressed in this way
Energy Technology Data Exchange (ETDEWEB)
Kuo, C.-L. [Department of Materials Science and Engineering, National Cheng Kung University, 1 Ta-Hsueh Road, Tainan 70101, Taiwan (China); Wang, C.-L. [Department of Materials Science and Engineering, I-Shou University, 1 Section 1, Hsueh-Cheng Road, Ta-Hsu Hsiang, Kaohsiung 840, Taiwan (China); Chen, T.-Y. [Department of Materials Science and Engineering, National Cheng Kung University, 1 Ta-Hsueh Road, Tainan 70101, Taiwan (China); Chen, G.-J. [Department of Materials Science and Engineering, I-Shou University, 1 Section 1, Hsueh-Cheng Road, Ta-Hsu Hsiang, Kaohsiung 840, Taiwan (China); Hung, I-M. [Department of Chemical Engineering and Materials Science, Yuan Ze University, 135 Yuan-Tung Road, Chungli, Taoyuan 320, Taiwan (China); Shih, C.-J. [Faculty of Fragrance and Cosmetics, Kaohsiung Medical University, 100 Shi-Chuan 1st Road, Kaohsiung 807, Taiwan (China)]. E-mail: CJShih@kmu.edu.tw; Fung, K.-Z. [Department of Materials Science and Engineering, National Cheng Kung University, 1 Ta-Hsueh Road, Tainan 70101, Taiwan (China)
2007-08-16
Nanocrystalline lanthanum monoaluminate (LaAlO{sub 3}) powders were prepared by chemical coprecipitation using 25 vol.% of NH{sub 4}OH, 0.05 M La(NO{sub 3}){sub 3}.6H{sub 2}O and 0.05 M Al(NO{sub 3}){sub 3}.9H{sub 2}O aqueous solutions as the starting materials. Fourier transform infrared spectroscopy (FT-IR), thermogravimetric and differential thermal analyses (TGA/DTA), X-ray diffraction (XRD), Raman spectrometry, specific surface area (BET) analysis, scanning electron microscopy (SEM), transmission electron microscopy (TEM) and electron diffraction (ED) were utilized to characterize the LaAlO{sub 3} powders prepared by chemical coprecipitation. The crystallization temperature of the LaAlO{sub 3} precursor gels precipitated at pH 9 is estimated as 810 deg. C by TG/DTA. The XRD pattern of the LaAlO{sub 3} precursor gels precipitated at pH 8-12 and calcined at 700 deg. C for 6 h shows a broad arciform continuum exist between 24{sup o} and 32{sup o} and sharp peaks of LaAlO{sub 3} except the precursor gels precipitated at pH 9. For the LaAlO{sub 3} precursor gels precipitated at pH 9 and calcined at 700 deg. C for 6 h, the formation of the perovskite LaAlO{sub 3} phase occurs and the presence of crystalline impurities is not found. The crystallite size of LaAlO{sub 3} slightly increases from 37.8 to 41.5 nm with calcination temperature increasing from 700 to 900 deg. C for 6 h. The LaAlO{sub 3} powders prepared by chemical coprecipitation have a considerably large specific surface of 30 m{sup 2}/g. The relative density greater than 97% is obtained when these nanocrystalline LaAlO{sub 3} powders are sintered at 1550 deg. C for 2 h.
Microwave sintering of nano size powder β-TCP bioceramics
Directory of Open Access Journals (Sweden)
Mirhadi B.
2014-01-01
Full Text Available A nano sized beta tricalcium phosphate (β-TCP powder was conventional sintered (CS and microwave sintered (MW, in order to obtain dense β-TCP ceramics. In this work the effect of microwave sintering conditions on the microstructure, phase composition and mechanical properties of materials based on tricalcium phosphate (TCP was investigated by SEM (scanning electron microscopyand XRD(X-ray diffraction and then compared with conventional sintered samples. Nano-size β-TCP powders with average grain size of 80 nm were prepared by the wet chemical precipitation method with calcium nitrate and diammonium hydrogen phosphate as calcium and phosphorus precursors, respectively. The precipitation process employed was also found to be suitable for the production of submicrometre β-TCP powder in situ. The β-TCP samples microwave (MW sintered for 15 min at 1100°C, with average grain size of 3μm, showed better densification, higher density and certainly higher hardness than samples conventionally sintered for 2 h at the same temperature. By comparing sintered and MW sintered β-TCP samples, it was concluded that MW sintered β-TCP samples have superior mechanical properties.
Ferromagnetism appears in nitrogen implanted nanocrystalline diamond films
Czech Academy of Sciences Publication Activity Database
Remeš, Zdeněk; Sun, S. J.; Varga, M.; Chou, H.; Hsu, H.S.; Kromka, A.; Horák, Pavel
2015-01-01
Roč. 394, Nov (2015), s. 477-480 ISSN 0304-8853 R&D Projects: GA ČR(CZ) GBP108/12/G108; GA MŠk(CZ) LD14011 EU Projects: European Commission(XE) COST Action MP1202 HINT Institutional support: RVO:68378271 ; RVO:61389005 Keywords : diamond * nonmetallic ferromagnetic materials * fine-particle systems * nanocrystalline materials Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 2.357, year: 2015
International Nuclear Information System (INIS)
Eskandari, Mostafa; Zarei-Hanzaki, Abbas; Abedi, Hamid Reza
2013-01-01
Highlights: ► Strength of nanocrystalline specimens follows a trend of a remarkable rise along with a small drop in ductility in comparison to the coarse-grained one. ► Universal correlation of linear type (UTS = mτ max ) between shear punch test data and the tensile strength may be unreliable for the nanocrystalline materials. ► Actual relation between the maximum shear and ultimate tensile strength follows an empirical formula of UTS=0.013τ max 2 -25.62τ max +13049. -- Abstract: The present work has been conducted to evaluate the mechanical properties of nanostructured 316L and 301 austenitic stainless steels. The nanocrystalline structures were produced through martensite treatment which includes cold rolling followed by annealing treatment. The effect of equivalent rolling strain and annealing parameters on the room temperature mechanical behavior of the experimental alloys have been studied using the shear punch testing technique. The standard uniaxial tension tests were also carried out to adapt the related correlation factors. The microstructures and the volume fraction of phases were characterized by transmission electron microscopy and feritscopy methods, respectively. The results indicate that the strength of nanocrystalline specimens remarkably increases, but the ductility in comparison to the coarse-grained one slightly decreases. In addition the strength of nanocrystalline specimens has been increased by decreasing the annealing temperature and increasing the equivalent rolling strain. The analysis of the load–displacement data has also disclosed that the universal correlation of linear type (UTS = mτ max ) between shear punch test data and the tensile strength is somehow unreliable for the nanocrystalline materials. The results suggest that the actual relation between the maximum shear strength and ultimate tensile strength follows a second order equation of type UTS=aτ max 2 -bτ max +c.
Effect of degassing temperature on the microstructure of a nanocrystalline Al-Mg alloy
International Nuclear Information System (INIS)
Ahn, Byungmin; Newbery, A. Piers; Lavernia, Enrique J.; Nutt, Steven R.
2007-01-01
The microstructural evolution of a nanocrystalline Al-Mg alloy was investigated to determine the effects of degassing temperature. Al 5083 powder was ball-milled in liquid nitrogen to obtain a nanocrystalline structure, then vacuum degassed to remove contaminants. The degassed powder was consolidated by cold isostatic pressing and then forged to produce bulk, low-porosity material. The material microstructure was analyzed at different stages using optical microscopy, transmission electron microscopy, and density measurements. The impurity concentration of the final product was also measured. The forged material exhibited a bimodal grain size distribution, consisting of both ultra fine and coarse grains. The bimodal distribution was attributed to the presence of residual coarse grains in the as-milled powder. Higher degassing temperatures resulted in higher density values and lower hydrogen content in the consolidated materials, although these materials also exhibited more extensive grain growth
Direct laser sintering of metal powders: Mechanism, kinetics and microstructural features
International Nuclear Information System (INIS)
Simchi, A.
2006-01-01
In the present work, the densification and microstructural evolution during direct laser sintering of metal powders were studied. Various ferrous powders including Fe, Fe-C, Fe-Cu, Fe-C-Cu-P, 316L stainless steel, and M2 high-speed steel were used. The empirical sintering rate data was related to the energy input of the laser beam according to the first order kinetics equation to establish a simple sintering model. The equation calculates the densification of metal powders during direct laser sintering process as a function of operating parameters including laser power, scan rate, layer thickness and scan line spacing. It was found that when melting/solidification approach is the mechanism of sintering, the densification of metals powders (D) can be expressed as an exponential function of laser specific energy input (ψ) as ln(1 - D) = -Kψ. The coefficient K is designated as 'densification coefficient'; a material dependent parameter that varies with chemical composition, powder particle size, and oxygen content of the powder material. The mechanism of particle bonding and microstructural features of the laser sintered powders are addressed
Energy Technology Data Exchange (ETDEWEB)
Potanina, Ekaterina, E-mail: ekaterina.potanina@list.ru [Department of Solid State Chemistry, Lobachevsky State University of Nizhni Novgorod, National Research University, 23 Prospekt Gagarina, BLDG 2, 603950 Nizhny Novgorod (Russian Federation); Golovkina, Ludmila, E-mail: golovkina_lyudmila@mail.ru [Department of Solid State Chemistry, Lobachevsky State University of Nizhni Novgorod, National Research University, 23 Prospekt Gagarina, BLDG 2, 603950 Nizhny Novgorod (Russian Federation); Orlova, Albina, E-mail: albina.orlova@inbox.ru [Department of Solid State Chemistry, Lobachevsky State University of Nizhni Novgorod, National Research University, 23 Prospekt Gagarina, BLDG 2, 603950 Nizhny Novgorod (Russian Federation); Nokhrin, Aleksey, E-mail: nokhrin@nifti.unn.ru [Research Institute of Physics and Technology, Lobachevsky State University of Nizhni Novgorod, National Research University, 23 Prospekt Gagarina, BLDG 3, 603950 Nizhny Novgorod (Russian Federation); Boldin, Maksim, E-mail: boldin@nifti.unn.ru [Research Institute of Physics and Technology, Lobachevsky State University of Nizhni Novgorod, National Research University, 23 Prospekt Gagarina, BLDG 3, 603950 Nizhny Novgorod (Russian Federation); Sakharov, Nikita, E-mail: nvsaharov@nifti.unn.ru [Research Institute of Physics and Technology, Lobachevsky State University of Nizhni Novgorod, National Research University, 23 Prospekt Gagarina, BLDG 3, 603950 Nizhny Novgorod (Russian Federation)
2016-05-15
Complex oxide Y{sub 2.5}Nd{sub 0.5}Al{sub 5}O{sub 12} with garnet structure and phosphates NdPO{sub 4} and GdPO{sub 4} with monazite structure were obtained by using precipitation methods. Ceramics Y{sub 2.5}Nd{sub 0.5}Al{sub 5}O{sub 12} and NdPO{sub 4} were processed by Spark Plasma Sintering (SPS). Relative density more 98%, sintering time did not exceed 8 min, sintering temperature 1330–1390 °C. Leaching rates of elements from ceramics were 10{sup −6}–10{sup −7} g/(cm{sup 2} d). The process of ceramics sintering has two-stage character: the first step of sintering-compaction process is related to the plastic flow of the material, the second step–to the process of grain boundary diffusion and grain growth. - Highlights: • Powders were obtained by precipitation (sol–gel) method. • Ceramics were sintering by Spark Plasma Sintering method (ρ{sub rel} > 98%); shrinkage time does not exceed 8 min. • The process of ceramics sintering has two-stage character.
International Nuclear Information System (INIS)
Liu, Z. W.; Huang, Y. L.; Hu, S. L.; Zhong, X. C.; Yu, H. Y.; Gao, X. X.
2013-01-01
Nanocrystalline NdFeB magnets were prepared by spark plasma sintering (SPS) and SPS followed by HD using melt spun ribbons as the starting materials. The microstructure of SPSed and HDed magnets were analyzed. The effects of process including temperature and compression ratio on the microstructure and properties were investigated. High magnetic properties were obtained in anisotropic HDed magnets. The combination of Zn and Dy additions was successfully employed to improve the coercivity and thermal stability of the SPSed magnets. Open recoil loops were found in these magnets with Nd-rich composition and without soft magnetic phase for the first time. The relationship between the recoil loops and microstructure for SPS and HD NdFeB magnets were investigated. The investigations showed that the magnetic properties of SPS+HDed magnets are related to the extent of the aggregation of Nd-rich phase, which was formed during HD due to existence of porosity in SPSed precursor. Large local demagnetization fields induced by the Nd-rich phase aggregation leads to the open loops and significantly reduced the coercivity. By reducing the recoil loop openness, the magnetic properties of HDed NdFeB magnets were successfully improved. (author)
Preparation and mechanism of the sintered bricks produced from Yellow River silt and red mud
International Nuclear Information System (INIS)
He, Hongtao; Yue, Qinyan; Su, Yuan; Gao, Baoyu; Gao, Yue; Wang, Jingzhou; Yu, Hui
2012-01-01
Highlights: ► The best condition was red mud content of 40% and sintering at 1050 °C for 2 h. ► Bricks’ weight loss was caused by the removal of absorbed water and crystal water. ► Bricks’ sintering shrinkage depended on the sodium and iron compounds of red mud. ► Sintering can strengthen bricks and decrease leaching concentration of toxic metal. - Abstract: The preparation, characteristics and mechanisms of sintered bricks manufactured by Yellow River silt and red mud were studied. The sintering shrinkage, weight loss on ignition, water absorption and compressive strength were tested to determine the optimum preparation condition. Sintering mechanisms were discussed through linear regression analysis. Crystalline components of raw materials and bricks were analyzed by X-ray diffraction. Leaching toxicity of raw materials and bricks were measured according to sulphuric acid and nitric acid method. Radiation safety of the sintered bricks was characterized by calculating internal exposure index and external exposure index. The results showed that at the chosen best parameters (red mud content of 40%, sintering temperature of 1050 °C and sintering time of 2 h), the best characteristics of sintered bricks could be obtained. The weight loss on ignition of sintered bricks was principally caused by the removal of absorbed water and crystal water. The sintering shrinkage of sintered bricks mainly depended on sodium compounds and iron compounds of red mud. The sintering process made some components of raw materials transform into other crystals having better thermostability. Besides, the leaching toxicity and radioactivity index of sintered bricks produced under the optimum condition were all below standards.
Sintering and electrical properties of strontium-doped lanthanum manganite
Energy Technology Data Exchange (ETDEWEB)
Tarrago, Diego Pereira; Sousa, Vania Caldas de [Universidade Federal do Rio Grande do Sul (LABIOMAT/PPGEM/UFRGS), Porto Alegre, RS (Brazil). Programa de Pos-Graduacao em Engenharia de Minas, Metalurgica e de Materiais. Lab. de Biomateriais], Email: dptarrago@gmail.com; Moreno Buriel, Berta; Chinarro Martini, Eva; Jurado Egea, Jose Ramon [Consejo Superior de Investigaciones Cientificas (ICV/CSIC), Madrid (Spain). Inst. de Ceramica y Vidrio; Malfatti, Celia de Fraga [Universidade Federal do Rio Grande do Sul (LAPEC/PPGEM/UFRGS), Porto Alegre, RS (Brazil). Programa de Pos-Graduacao em Engenharia de Minas, Metalurgica e de Materiais. Lab. de Pesquisa em Corrosao
2010-07-01
Lanthanum strontium manganites (LSM) are potential materials for cathode applications in solid oxide fuel cells (SOFC) due to their good catalytic activity, chemical stability and compatibility with electrolyte materials in high temperatures. The sinterability of single phase La{sub 1-x}Sr{sub x}Mn{sub O3} (x=0.18) perovskite powders and the electrical properties of the resulting samples are analyzed in this study. Using a heating microscope, the powders were pressed and sintered at different pressures and temperatures, resulting in an open porosity of 33.36% when compacted at 125 MPa and sintered at 1200 degree C. Top and cross-section s canning electron microscopy (SEM) micrographs revealed interconnected pores in the sintered body and, hence, a suitable microstructure for the application. The activation energy for conductance was 0.04 eV and the tested LSM bulk started to exhibit adequate electrical properties at about 500 degree C. (author)
International Nuclear Information System (INIS)
Li Fan; Pan Jingzhe; Guillon, Olivier; Cocks, Alan
2010-01-01
Sintering of ceramic films on a solid substrate is an important technology for fabricating a range of products, including solid oxide fuel cells, micro-electronic PZT films and protective coatings. There is clear evidence that the constrained sintering process is anisotropic in nature. This paper presents a study of the constrained sintering deformation using an anisotropic constitutive law. The state of the material is described using the sintering strains rather than the relative density. In the limiting case of free sintering, the constitutive law reduces to a conventional isotropic constitutive law. The anisotropic constitutive law is used to calculate sintering deformation of a constrained film bonded to a rigid substrate and the compressive stress required in a sinter-forging experiment to achieve zero lateral shrinkage. The results are compared with experimental data in the literature. It is shown that the anisotropic constitutive law can capture the behaviour of the materials observed in the sintering experiments.
Energy Technology Data Exchange (ETDEWEB)
Naghib zadeh, Hamid
2010-07-01
The main objective of this work was the development of new barium titanate capacitor materials, which fully densified at a sintering temperature of 900 C and exhibit a high and almost temperature-independent dielectric constant as well as low dielectric loss. In order to decrease the sintering temperature of barium titanate from ca. 1300 C to 900 C, addition of various types of sintering aids have been tested. Li-containing sintering additives show the best result concerning densification and dielectric properties. By addition of 2 to 3 wt% (SrO-B{sub 2}O{sub 3}-Li{sub 2}O) -, (ZnO-B{sub 2}O{sub 3}-Li{sub 2}O) - or (LiF-SrCO{sub 3})-additive combinations to commercially available barium titanate powder 95 % of the theoretical density was achieved after sintering at 900 C. The sintered capacitor materials with the above mentioned additive combinations possess high dielectric constants from 1800 to 3590. It is well known that for a high temperature stability of dielectric constant the formation of core-shell structure in a fine-grained microstructure is required (average grain size < 1 {mu}m). For BaTiO{sub 3} samples contained 2 wt% LiF-SrCO{sub 3} is temperature coefficient of capacitance (TCC) relatively low. The TCC in temperature range between 0 C and 80 C is less than {+-} 15%. The formation of the core-shell structure in a fine-grained microstructure of this sample, which is required to have low TCC, was detected by TEM / EDX analyses. The significantly higher TCC for the BaTiO{sub 3} samples contained 3 wt% SrO-B{sub 2}O{sub 3}-Li{sub 2}O is due to the strong grain growth during sintering. To reduce the TCC in this sample Nb{sub 2}O{sub 5}-Co{sub 2}O{sub 3} was added. By addition of 1.5 wt% Nb{sub 2}O{sub 5}-Co{sub 2}O{sub 3} the temperature stability of the dielectric constant could be significantly improved as a result of the grain growth inhibition and the core-shell formation during sintering. For BaTiO{sub 3} samples contained ZnO-B{sub 2}O{sub 3}-Li
Synthesis of CuO nanocrystalline and their application as electrode materials for capacitors
International Nuclear Information System (INIS)
Zhang Hongxia; Zhang Milin
2008-01-01
Cauliflower-like, nanobelt-shaped and feather-like CuO nanocrystallines were synthesized by the chemical deposition method. The microstructure and morphology of CuO were characterized by X-ray diffraction (XRD), energy-dispersive spectrum (EDS) and field emission scanning electron microscopy (FESEM). Results showed that the morphology of CuO was affected by property of alkali added into system. The probable mechanisms of the formation of CuO with different morphologies were discussed. The electrochemical properties of CuO as electrode material were enhanced by the improving of morphology. Cauliflower-like CuO exhibited a higher specific capacitance (116.9 F g -1 ) than nanobelt-shaped and feather-like CuO, and also showed good reversibility. Specific capacitance of cauliflower-like CuO (115.3 F g -1 ) was 343.5% higher than CuO bought (26 F g -1 ) at 5 mA cm -2
Synthesis of CuO nanocrystalline and their application as electrode materials for capacitors
Energy Technology Data Exchange (ETDEWEB)
Zhang Hongxia [Department of Material Science and Chemical Engineering, Harbin Engineering University, Harbin 150001 (China)], E-mail: zhanghongxia.412@163.com; Zhang Milin [Department of Material Science and Chemical Engineering, Harbin Engineering University, Harbin 150001 (China)], E-mail: zhangmilin@hrbeu.edu.cn
2008-04-15
Cauliflower-like, nanobelt-shaped and feather-like CuO nanocrystallines were synthesized by the chemical deposition method. The microstructure and morphology of CuO were characterized by X-ray diffraction (XRD), energy-dispersive spectrum (EDS) and field emission scanning electron microscopy (FESEM). Results showed that the morphology of CuO was affected by property of alkali added into system. The probable mechanisms of the formation of CuO with different morphologies were discussed. The electrochemical properties of CuO as electrode material were enhanced by the improving of morphology. Cauliflower-like CuO exhibited a higher specific capacitance (116.9 F g{sup -1}) than nanobelt-shaped and feather-like CuO, and also showed good reversibility. Specific capacitance of cauliflower-like CuO (115.3 F g{sup -1}) was 343.5% higher than CuO bought (26 F g{sup -1}) at 5 mA cm{sup -2}.
Influence of sintering atmospheres on the aluminium sintering characteristics
International Nuclear Information System (INIS)
Mintzer, S.; Bermudez Belkys, S.
1993-01-01
This paper describes the aluminium powder (Al) cool compacted (at 95% from theoretical density) which was sintered at 903 K during 4 hours at different atmospheres; oxidizing (air), inert Argon (Ar), Nitrogen (N) and high vacuum. The results obtained show: a) porosity measurements; greater porosity when sintering in Ar and air. b) Metallographic and Scanning observations: many fine pores (< 1 μm) and pore lines distributed at random, at air sintering and greater pores distributed preferentially near the surface, in Ar and N atmospheres. c) Dimensional changes: tendency to contraction of the samples at N and vacuum sintering and expansion in Ar or air. d) Mechanical properties: greater strength and fluence stresses at air and N sintering. The analysis of the results is performed considering sintering modes in presence of an oxide layer and dropped inert gases. (Author)
Constrained sintering of an air-plasma-sprayed thermal barrier coating
International Nuclear Information System (INIS)
Cocks, A.C.F.; Fleck, N.A.
2010-01-01
A micromechanical model is presented for the constrained sintering of an air-plasma-sprayed, thermal barrier coating upon a thick superalloy substrate. The coating comprises random splats with intervening penny-shaped cracks. The crack faces make contact at asperities, which progressively sinter in-service by interfacial diffusion, accommodated by bulk creep. Diffusion is driven by the reduction in interfacial energy at the developing contacts and by the local asperity contact stress. At elevated operating temperature, both sintering and creep strains accumulate within the plane of the coating. The sensitivities of sintering rate and microstructure evolution rate to the kinetic parameters and thermodynamic driving forces are explored. It is demonstrated that the sintering response is governed by three independent timescales, as dictated by the material and geometric properties of the coating. Finally, the role of substrate constraint is assessed by comparing the rate of constrained sintering with that for free sintering.
Characterization of amorphous and nanocrystalline carbon films
International Nuclear Information System (INIS)
Chu, Paul K.; Li Liuhe
2006-01-01
Amorphous and nanocrystalline carbon films possess special chemical and physical properties such as high chemical inertness, diamond-like properties, and favorable tribological proprieties. The materials usually consist of graphite and diamond microstructures and thus possess properties that lie between the two. Amorphous and nanocrystalline carbon films can exist in different kinds of matrices and are usually doped with a large amount of hydrogen. Thus, carbon films can be classified as polymer-like, diamond-like, or graphite-like based on the main binding framework. In order to characterize the structure, either direct bonding characterization methods or the indirect bonding characterization methods are employed. Examples of techniques utilized to identify the chemical bonds and microstructure of amorphous and nanocrystalline carbon films include optical characterization methods such as Raman spectroscopy, Ultra-violet (UV) Raman spectroscopy, and infrared spectroscopy, electron spectroscopic and microscopic methods such as scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), Auger electron spectroscopy, transmission electron microscopy, and electron energy loss spectroscopy, surface morphology characterization techniques such as scanning probe microscopy (SPM) as well as other characterization methods such as X-ray reflectivity and nuclear magnetic resonance. In this review, the structures of various types of amorphous carbon films and common characterization techniques are described
Azis, Raba'ah Syahidah; Sulaiman, Sakinah; Ibrahim, Idza Riati; Zakaria, Azmi; Hassan, Jumiah; Muda, Nor Nadhirah Che; Nazlan, Rodziah; Saiden, Norlaily M; Fen, Yap Wing; Mustaffa, Muhammad Syazwan; Matori, Khamirul Amin
2018-05-23
Synthesis of nanocrystalline strontium ferrite (SrFe 12 O 19 ) via sol-gel is sensitive to its modification parameters. Therefore, in this study, an attempt of regulating the pH as a sol-gel modification parameter during preparation of SrFe 12 O 19 nanoparticles sintered at a low sintering temperature of 900 °C has been presented. The relationship of varying pH (pH 0 to 8) on structural, microstructures, and magnetic behaviors of SrFe 12 O 19 nanoparticles were characterized by X-ray diffraction (XRD), field emission scanning microscope (FESEM), and vibrating sample magnetometer (VSM). Varying the pH of precursor exhibited a strong effect on the sintered density, crystal structure and magnetic properties of the SrFe 12 O 19 nanoparticles. As the pH is 0, the SrFe 12 O 19 produced relatively largest density, saturation magnetization, M s , and coercivity, H c , at a low sintering temperature of 900 °C. The grain size of SrFe 12 O 19 is obtained in the range of 73.6 to 133.3 nm. The porosity of the sample affected the density and the magnetic properties of the SrFe 12 O 19 ferrite. It is suggested that the low-temperature sintered SrFe 12 O 19 at pH 0 displayed M s of 44.19 emu/g and H c of 6403.6 Oe, possessing a significant potential for applying in low-temperature co-fired ceramic permanent magnet.
Spark plasma sintering of SiC and ZrC
Energy Technology Data Exchange (ETDEWEB)
Guillard, F.; Galy, J. [CEMES-CNRS, 29 rue Jeanne Marvig BP94347 31055 Toulouse Cx 4 (France); Allemand, A. [CEA Saclay, DRT/DTEN/S3ME/LTMEx, 91191 Gif-sur-Yvette (France)
2005-07-01
Spark plasma sintering a relative new technique allows sintering material powders in a reduced time compared to formal process of densification. In order to analyse densification mechanisms and to compare with hot isostatic pressing technique, pellets of silicon carbide and zirconium carbide were sintered by HIP and by SPS from 1750 to 1950 deg. C, with different pressures (50 to 75 MPa) and various holding times (0 to 10 min). Their densities were determined and their microstructures were SEM analysed. (authors)
Riedl, Thomas; Gemming, Thomas; Mickel, Christine; Eymann, Konrad; Kirchner, Alexander; Kieback, Bernd
2012-06-01
This article explores the achievable transmission electron microscopy specimen thickness and quality by using three different preparation methods in the case of a high-strength nanocrystalline Cu-Nb powder alloy. Low specimen thickness is essential for spatially resolved analyses of the grains in nanocrystalline materials. We have found that single-sided as well as double-sided low-angle Ar ion milling of the Cu-Nb powders embedded into epoxy resin produced wedge-shaped particles of very low thickness (coating on the sections consisting of epoxy deployed as the embedding material and considerable nanoscale thickness variations. Copyright © 2011 Wiley Periodicals, Inc.
Oxygen reduction on nanocrystalline ruthenia-local structure effects
DEFF Research Database (Denmark)
Abbott, Daniel F.; Mukerjee, Sanjeev; Petrykin, Valery
2015-01-01
Nanocrystalline ruthenium dioxide and doped ruthenia of the composition Ru1-xMxO2 (M = Co, Ni, Zn) with 0 ≤ x ≤ 0.2 were prepared by the spray-freezing freeze-drying technique. The oxygen reduction activity and selectivity of the prepared materials were evaluated in alkaline media using the RRDE ...
Characteristics of W Doped Nanocrystalline Carbon Films Prepared by Unbalanced Magnetron Sputtering.
Park, Yong Seob; Park, Chul Min; Kim, Nam-Hoon; Kim, Jae-Moon
2016-05-01
Nanocrystalline tungsten doped carbon (WC) films were prepared by unbalanced magnetron sputtering. Tungsten was used as the doping material in carbon thin films with the aim of application as a contact strip in an electric railway. The structural, physical, and electrical properties of the fabricated WC films with various DC bias voltages were investigated. The films had a uniform and smooth surface. Hardness and frication characteristics of the films were improved, and the resistivity and sheet resistance decreased with increasing negative DC bias voltage. These results are associated with the nanocrystalline WC phase and sp(2) clusters in carbon networks increased by ion bombardment enhanced with increasing DC bias voltage. Consequently, the increase of sp(2) clusters containing WC nanocrystalline in the carbon films is attributed to the improvement in the physical and electrical properties.
International Nuclear Information System (INIS)
Chen Ruixue; Meng Qingsen; Fan Wenhao; Wang Zhong
2011-01-01
(Bi 2 Te 3 ) 0.2 (Sb 2 Te 3 ) 0.8 thermoelectric material was sintered via a field activated and pressure assisted sintering (FAPAS) process. By applying different current intensity (0, 60, 320 A/cm 2 ) in the sintering process, the effects of electric current on the microstructure and thermoelectric performance were investigated. This demonstrated that the application of electric current in the sintering process could significantly improve the uniformity and density of (Bi 2 Te 3 ) 0.2 (Sb 2 Te 3 ) 0.8 samples. When the current intensity was raised to 320 A/cm 2 , the preferred orientation of grains was observed. Moreover, positive effects on the thermoelectric performance of applying electric current in the sintering process were also confirmed. An increase of 0.02 and 0.11 in the maximum figure of merit ZT value could be acquired by applying current of 60 and 320 A/cm 2 , respectively. (semiconductor materials)
Properties of Mo-alloyed sintered manganese steels
International Nuclear Information System (INIS)
Romanski, A.; Cias, A.
1998-01-01
Sintered alloy steels are needed for mostly PM structural parts. Powder metallurgy techniques provide a means of fabricating high quality steel parts with tailored mechanical properties. It is now possible to produce sintered steel parts with properties equal to an even superior to those of parts made by more traditional routes. Challenges arise both with the material selection and component fabrication. This work outlines the processing for high performance structural application. (author)
Ferroelectric Polarization in Nanocrystalline Hydroxyapatite Thin Films on Silicon
Lang, S. B.; Tofail, S. A. M.; Kholkin, A. L.; Wojtaś, M.; Gregor, M.; Gandhi, A. A.; Wang, Y.; Bauer, S.; Krause, M.; Plecenik, A.
2013-01-01
Hydroxyapatite nanocrystals in natural form are a major component of bone- a known piezoelectric material. Synthetic hydroxyapatite is widely used in bone grafts and prosthetic pyroelectric coatings as it binds strongly with natural bone. Nanocrystalline synthetic hydroxyapatite films have recently been found to exhibit strong piezoelectricity and pyroelectricity. While a spontaneous polarization in hydroxyapatite has been predicted since 2005, the reversibility of this polarization (i.e. ferroelectricity) requires experimental evidence. Here we use piezoresponse force microscopy to demonstrate that nanocrystalline hydroxyapatite indeed exhibits ferroelectricity: a reversal of polarization under an electrical field. This finding will strengthen investigations on the role of electrical polarization in biomineralization and bone-density related diseases. As hydroxyapatite is one of the most common biocompatible materials, our findings will also stimulate systematic exploration of lead and rare-metal free ferroelectric devices for potential applications in areas as diverse as in vivo and ex vivo energy harvesting, biosensing and electronics. PMID:23884324
Verification of the Skorohod-Olevsky Viscous Sintering (SOVS) Model
Energy Technology Data Exchange (ETDEWEB)
Lester, Brian T. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)
2017-11-16
Sintering refers to a manufacturing process through which mechanically pressed bodies of ceramic (and sometimes metal) powders are heated to drive densification thereby removing the inherit porosity of green bodies. As the body densifies through the sintering process, the ensuing material flow leads to macroscopic deformations of the specimen and as such the final configuration differs form the initial. Therefore, as with any manufacturing step, there is substantial interest in understanding and being able to model the sintering process to predict deformation and residual stress. Efforts in this regard have been pursued for face seals, gear wheels, and consumer products like wash-basins. To understand the sintering process, a variety of modeling approaches have been pursued at different scales.
Nanocrystalline diamond films for biomedical applications
DEFF Research Database (Denmark)
Pennisi, Cristian Pablo; Alcaide, Maria
2014-01-01
Nanocrystalline diamond films, which comprise the so called nanocrystalline diamond (NCD) and ultrananocrystalline diamond (UNCD), represent a class of biomaterials possessing outstanding mechanical, tribological, and electrical properties, which include high surface smoothness, high corrosion...... performance of nanocrystalline diamond films is reviewed from an application-specific perspective, covering topics such as enhancement of cellular adhesion, anti-fouling coatings, non-thrombogenic surfaces, micropatterning of cells and proteins, and immobilization of biomolecules for bioassays. In order...
International Nuclear Information System (INIS)
Strini, Alberto; Sanson, Alessandra; Mercadelli, Elisa; Bendoni, Riccardo; Marelli, Marcello; Dal Santo, Vladimiro; Schiavi, Luca
2015-01-01
Graphical abstract: - Highlights: • Existing commercial (P25) anatase was stabilized in-situ with Zr(IV) doping. • Highly active catalytic layers were obtained by screen-printing. • Increased thermal stability was demonstrated up to 200 °C without activity loss. • Enhanced activity was obtained because of the Zr(IV) doping. • Zirconium diffusion was assessed by STEM-EDS analysis. - Abstract: The direct in-situ stabilization of an anatase-based nanocrystalline photocatalyst (Degussa P25) was obtained by sintering the catalyst powder in presence of Zr 4+ organic salts. This approach allows the doping of an already-formed nanocrystalline photocatalyst instead of introducing the dopant in the crystal lattice during the catalyst synthesis. The procedure was demonstrated by the production of thick ceramic layers using the screen printing technique. This new method allows to easily stabilize the anatase phase 200 °C higher than the undoped P25 maintaining the same photocatalytic activity. The process was studied using specifically formulated screen-printing inks added with Zr 4+ organic salt at 1% and 2% Zr/Ti molar ratio. The anatase phase stability was investigated in the 500–900 °C temperature range analysing the resulting catalysts with XRD, TEM and (S)TEM-EDS. The catalytic activity of the screen-printed layers was assessed by measuring the degradation of toluene in air at ambient concentration (500 nmol m −3 ) and low UV-A irradiance (180 μW cm −2 ). The described in-situ stabilization method could be potentially applied to any deposition process involving already formed anatase photocatalyst, allowing higher sintering temperature and then an improved mechanical stability of the active layers without photocatalytic activity degradation
Strain rate sensitivity studies on bulk nanocrystalline aluminium by nanoindentation
Energy Technology Data Exchange (ETDEWEB)
Varam, Sreedevi; Rajulapati, Koteswararao V., E-mail: kvrse@uohyd.ernet.in; Bhanu Sankara Rao, K.
2014-02-05
Nanocrystalline aluminium powder synthesized using high energy ball milling process was characterized by X-ray Diffraction (XRD) and Transmission Electron Microscopy (TEM). The studies indicated the powder having an average grain size of ∼42 nm. The consolidation of the powder was carried out by high-pressure compaction using a uni-axial press at room temperature by applying a pressure of 1.5 GPa. The cold compacted bulk sample having a density of ∼98% was subjected to nanoindentation which showed an average hardness and elastic modulus values of 1.67 ± 0.09 GPa and 83 ± 8 GPa respectively at a peak force of 8000 μN and a strain rate of 10{sup −2} s{sup −1}. Achieving good strength along with good ductility is challenging in nanocrystalline metals. When enough sample sizes are not available to measure ductility and other mechanical properties as per ASTM standards, as is the case with nanocrystalline materials, nanoindentation is a very promising technique to evaluate strain rate sensitivity. Strain rate sensitivity is a good measure of ductility and in the present work it is measured by performing indentation at various loads with varying loading rates. Strain rate sensitivity values of 0.024–0.054 are obtained for nanocrystalline Al which are high over conventional coarse grained Al. In addition, Scanning Probe Microscopy (SPM) image of the indent shows that there is some plastically flown region around the indent suggesting that this nanocrystalline aluminium is ductile.
Double Step Sintering Behavior Of 316L Nanoparticle Dispersed Micro-Sphere Powder
Directory of Open Access Journals (Sweden)
Jeon Byoungjun
2015-06-01
Full Text Available 316L stainless steel is a well-established engineering material and lots of components are fabricated by either ingot metallurgy or powder metallurgy. From the viewpoints of material properties and process versatility, powder metallurgy has been widely applied in industries. Generally, stainless steel powders are prepared by atomization processes and powder characteristics, compaction ability, and sinterability are quite different according to the powder preparation process. In the present study, a nanoparticle dispersed micro-sphere powder is synthesized by pulse wire explosion of 316L stainless steel wire in order to facilitate compaction ability and sintering ability. Nanoparticles which are deposited on the surface of micro-powder are advantageous for a rigid die compaction while spherical micro-powder is not to be compacted. Additionally, double step sintering behavior is observed for the powder in the dilatometry of cylindrical compact body. Earlier shrinkage peak comes from the sintering of nanoparticle and later one results from the micro-powder sintering. Microstructure as well as phase composition of the sintered body is investigated.
International Nuclear Information System (INIS)
Kolmas, Joanna; Oledzka, Ewa; Sobczak, Marcin; Nałęcz-Jawecki, Grzegorz
2014-01-01
Selenium-substituted hydroxyapatites containing selenate SeO 4 2− or selenite SeO 3 2− ions were synthesized using a wet precipitation method. The selenium content was determined by atomic absorbance spectrometry. The raw, unsintered powders were also characterized using powder X-ray diffraction, middle-range FT-IR spectroscopy and transmission electron microscopy with energy-dispersive X-ray spectroscopic microanalysis. The synthesized apatites were found to be pure and nanocrystalline with a crystal size similar to that in bone mineral. The incorporation of selenium oxyanions into the crystal lattice was confirmed. The toxicity of hydroxyapatites containing selenite or selenate ions was evaluated with a protozoan assay and bacterial luminescence test. - Highlights: • We synthesized and analyzed hydroxyapatites doped with selenium oxyanions. • We used various analytical methods, i.e. XRD, TEM, AAS and FT-IR. • We confirmed incorporation of SeO 3 2− and SeO 4 2− into the crystal lattice. • The toxicity of the materials was studied
Hexagonal OsB2: Sintering, microstructure and mechanical properties
International Nuclear Information System (INIS)
Xie, Zhilin; Lugovy, Mykola; Orlovskaya, Nina; Graule, Thomas; Kuebler, Jakob; Mueller, Martin; Gao, Huili; Radovic, Miladin; Cullen, David A.
2015-01-01
Highlights: • ReB 2 -type hexagonal OsB 2 powder has been densified by spark plasma sintering. • The sintered OsB 2 contains ∼80 wt.% hexagonal and ∼20 wt.% orthorhombic phases. • The average grain size of the sintered OsB 2 sample was 0.56 ± 0.26 μm. • H = 31 ± 9 GPa and E = 574 ± 112 GPa measured by nanoindentation. - Abstract: The metastable high pressure ReB 2 -type hexagonal OsB 2 bulk ceramics was produced by spark plasma sintering. The phase composition, microstructure, and mechanical behavior of the sintered OsB 2 were studied by X-ray diffraction, optical microscopy, TEM, SEM, EDS, and nanoindentation. The produced ceramics was rather porous and contained a mixture of hexagonal (∼80 wt.%) and orthorhombic (∼20 wt.%) phases as identified by X-ray diffraction and EBSD analysis. Two boron-rich phases, which do not contain Os, were also identified by TEM and SEM/EDS analysis. Nanoindentation measurements yielded a hardness of 31 ± 9 GPa and Young’s modulus of 574 ± 112 GPa, indicating that the material is rather hard and very stiff; however, it is very prone to crack formation and propagation, which is indicative of a very brittle nature of this material. Improvements in the sintering regime are required in order to produce dense, homogeneous and single phase hexagonal OsB 2 bulk ceramics
Fast response time alcohol gas sensor using nanocrystalline F
Indian Academy of Sciences (India)
Home; Journals; Bulletin of Materials Science; Volume 36; Issue 4. Fast response time alcohol gas sensor using nanocrystalline F-doped SnO2 films derived via sol–gel method. Sarbani Basu Yeong-Her Wang C Ghanshyam Pawan Kapur. Volume 36 Issue 4 August 2013 pp 521-533 ...
Investigation of microstructure thermal evolution in nanocrystalline Cu
International Nuclear Information System (INIS)
Zhou Kai; Li Hui; Pang Jinbiao; Wang Zhu
2011-01-01
The microstructure of nanocrystalline Cu prepared by compacting nanoparticles (50-60 nm in diameter) under high pressures has been studied by means of positron lifetime spectroscopy and X-ray diffraction. These nanoparticles were produced by two different methods. We found that there are order regions interior to the grains and disorder regions at the grain boundaries with a wide distribution of interatomic distances. The mean grain sizes of the nanocrystalline Cu samples decrease after being annealed at 900 o C and increase during aging at 180 o C, which are observed by X-ray diffraction, revealing that the atoms exchange between the two regions. The positron lifetime results clearly indicate that the vacancy clusters formed in the annealing process are unstable and decomposed at the aging time below 6 hours. In addition, the partially oxidized surfaces of the nanoparticles hinder grain growth when the samples age at 180 o C, and the vacancy clusters inside the disorder regions, which are related to Cu 2 O, need longer aging time to decompose. The disorder regions remain after the heat treatment in this work, in spite of the grain growth, which will be good for the samples keeping the properties of nanocrystalline material. -- Research highlights: → We use a digital positron lifetime spectrometer correlated with XRD to study the microstructure evolution of nanocrystalline Cu during thermal treatment. → An atomic scale microstructure of grain boundary is characterized. Further, the surface oxidation of the nanoparticles is considered. → The disorder regions remain after the heat treatment in this work, in spite of grain growth.
Multi-layered electroless Ni-P coatings on powder-sintered Nd-Fe-B permanent magnet
International Nuclear Information System (INIS)
Chen Zhong; Ng, Alice; Yi Jianzhang; Chen Xingfu
2006-01-01
This paper has shown a successful protective coating scheme for powder-sintered Nd-Fe-B permanent magnet using multi-layered electroless nickel (EN) deposition. A low-phosphorus nickel layer is plated with an alkaline EN solution first, followed by a high-phosphorus nickel layer plated with an acidic solution. An additional topcoat by medium-phosphorus nickel on the high-phosphorus coating is also explored. It is shown that the high-phosphorus nickel layer coated in acidic solution provides the best corrosion protection because of its dense amorphous structure. The medium phosphorus topcoat is also dense and is able to provide reasonable corrosion resistance. The low-phosphorus layer itself does not have enough corrosion resistance; its main role is to provide an intermediate coating on the powder-sintered magnet. X-ray diffraction measurement shows that the low-phosphorus coating consists of nano-crystallines, and the high- and the medium-phosphorus coatings are dominated by amorphous structure. Microscopic observation and scratch test on these composite coatings demonstrate good adhesion between the magnet and the coatings. Remanence and coercivity of the plated magnet decrease with the applied coatings, but measured values are still very attractive for practical applications among known hard magnets
Method and apparatus for radio frequency ceramic sintering
Hoffman, Daniel J.; Kimrey, Jr., Harold D.
1993-01-01
Radio frequency energy is used to sinter ceramic materials. A coaxial waveguide resonator produces a TEM mode wave which generates a high field capacitive region in which a sample of the ceramic material is located. Frequency of the power source is kept in the range of radio frequency, and preferably between 60-80 MHz. An alternative embodiment provides a tunable radio frequency circuit which includes a series input capacitor and a parallel capacitor, with the sintered ceramic connected by an inductive lead. This arrangement permits matching of impedance over a wide range of dielectric constants, ceramic volumes, and loss tangents.
Techniques for ceramic sintering using microwave energy
International Nuclear Information System (INIS)
Kimrey, H.D.; Janney, M.A.; Becher, P.F.
1987-01-01
The use of microwave energy for ceramic sintering offers exciting new possibilities for materials processing. Based on experience gathered in microwave processing associated with the heating of fusion plasmas, we have developed hardware and methods for uniformly heating ceramic parts of large volume and irregular shape to temperatures in excess of 1600 0 C, in vacuum or pressurized atmosphere. Microwave processing at 28 GHz yields enhanced densification rates with a corresponding reduction in sintering temperatures. 6 refs
Preparation of Ti3Al intermetallic compound by spark plasma sintering
Ito, Tsutomu; Fukui, Takahiro
2018-04-01
Sintered compacts of single phase Ti3Al intermetallic compound, which have excellent potential as refractory materials, were prepared by spark plasma sintering (SPS). A raw powder of Ti3Al intermetallic compound with an average powder diameter of 176 ± 56 μm was used in this study; this large powder diameter is disadvantageous for sintering because of the small surface area. The samples were prepared at sintering temperatures (Ts) of 1088, 1203, and 1323 K, sintering stresses (σs) of 16, 32, and 48 MPa, and a sintering time (ts) of 10 min. The calculated relative densities based on the apparent density of Ti3Al provided by the supplier were approximately 100% under all sintering conditions. From the experimental results, it was evident that SPS is an effective technique for dense sintering of Ti3Al intermetallic compounds in a short time interval. In this report, the sintering characteristics of Ti3Al intermetallic compacts are briefly discussed and compared with those of pure titanium compacts.
Plasma synthesis of nanostructures for improved thermoelectric properties
International Nuclear Information System (INIS)
Petermann, Nils; Hecht, Christian; Schulz, Christof; Wiggers, Hartmut; Stein, Niklas; Schierning, Gabi; Theissmann, Ralf; Stoib, Benedikt; Brandt, Martin S
2011-01-01
The utilization of silicon-based materials for thermoelectrics is studied with respect to the synthesis and processing of doped silicon nanoparticles from gas phase plasma synthesis. It is found that plasma synthesis enables the formation of spherical, highly crystalline and soft-agglomerated materials. We discuss the requirements for the formation of dense sintered bodies, while keeping the crystallite size small. Small particles a few tens of nanometres and below that are easily achievable from plasma synthesis, and a weak surface oxidation, both lead to a pronounced sinter activity about 350 K below the temperature usually needed for the successful densification of silicon. The thermoelectric properties of our sintered materials are comparable to the best results found for nanocrystalline silicon prepared by methods other than plasma synthesis.
Fracture toughness of yttria-stabilized zirconia sintered in conventional and microwave ovens.
Marinis, Aristotelis; Aquilino, Steven A; Lund, Peter S; Gratton, David G; Stanford, Clark M; Diaz-Arnold, Ana M; Qian, Fang
2013-03-01
The fabrication of zirconium dioxide (ZrO2) dental prosthetic substructures requires an extended sintering process (8 to 10 hours) in a conventional oven. Microwave sintering is a shorter process (2 hours) than conventional sintering. The purpose of this study was to compare the fracture toughness of 3 mol % Y2O3-stabilized ZrO2 sintered in a conventional or microwave oven. Partially sintered ZrO2 specimens from 3 manufacturers, KaVo, Lava 3M, and Crystal HS were milled (KaVo Everest engine) and randomly divided into 2 groups: conventional sintering and microwave sintering (n=16 per group). The specimens were sintered according to the manufacturers' recommendations and stored in artificial saliva for 10 days. Fracture toughness was determined by using a 4-point bend test, and load to fracture was recorded. Mean fracture toughness for each material was calculated. A 2-way ANOVA followed by the Tukey HDS post hoc test was used to assess the significance of sintering and material effects on fracture toughness, including an interaction between the 2 factors (α=.05). The 2-way ANOVA suggested a significant main effect for ZrO2 manufacturer (P.05). The main effect of the sintering process (Conventional [5.30 MPa·m(1/2) ±1.00] or Microwave [5.36 MPa·m(1/2) ±0.92]) was not significant (P=.76), and there was no interaction between sintering and ZrO2 manufacturer (P=.91). Based on the results of this study, no statistically significant difference was observed in the fracture toughness of ZrO2 sintered in microwave or conventional ovens. Copyright © 2013 The Editorial Council of the Journal of Prosthetic Dentistry. Published by Mosby, Inc. All rights reserved.
Energy Technology Data Exchange (ETDEWEB)
Alayli, N. [Université Paris 13, Sorbonne Paris Cité, Laboratoire des Sciences des Procédés et des Matériaux, Centre National de la Recherche Scientifique, Unité Propre de Recherche 3407, 99 avenue Jean Baptiste Clément, F-93430 Villetaneuse (France); Université de Versailles-Saint-Quentin-en-Yvelines, Sorbonne Universités, Université Pierre et Marie Curie, Université Paris 06, Centre National de la Recherche Scientifique/INSU, Laboratoire Atmosphères Milieux Observations Spatiales-IPSL, Quartier des Garennes, 11 Boulevard d' Alembert, F-78280 Guyancourt (France); Schoenstein, F., E-mail: frederic.schoenstein@univ-paris13.fr [Université Paris 13, Sorbonne Paris Cité, Laboratoire des Sciences des Procédés et des Matériaux, Centre National de la Recherche Scientifique, Unité Propre de Recherche 3407, 99 avenue Jean Baptiste Clément, F-93430 Villetaneuse (France); Girard, A. [Office National d' Étude et de Recherches Aérospatiales, Laboratoire d' Étude des Microstructures, Centre National de la Recherche Scientifique, Unité Mixte de Recherche 104, 29 avenue de la Division Leclerc, F-92322 Châtillon (France); and others
2014-11-14
Processing parameters of Spark Plasma Sintering (SPS) technique were constrained to process nano sized silver particles bound in a paste for interconnection in power electronic devices. A novel strategy combining debinding step and consolidation processes (SPS) in order to elaborate nano-structured silver bulk material is investigated. Optimum parameters were sought for industrial power electronics packaging from the microstructural and morphological properties of the sintered material. The latter was studied by Scanning Electron Microscope (SEM) and X-Ray Diffraction (XRD) to determine the density and the grain size of crystallites. Two types of samples, termed S1 (bulk) and S2 (multilayer) were elaborated and characterized. They are homogeneous with a low degree of porosity and a good adhesion to the substrate and the process parameters are compatible with industrial constraints. As the experimental results show, the mean crystallite size is between 60 nm and 790 nm with a density between 50% and 92% resulting in mechanical and thermal properties that are better than that of lead free solder. The best SPS sintering parameters, the applied pressure, the temperature and the processing time were determined as being 3 MPa, 300 °C and 1 min respectively when the desizing time of the preprocessing step was kept below 5 min at 150 °C. Using these processing parameters, acceptable for automotive packaging industry, a semi-conductor power chip was successfully connected to a metalized substrate by sintered silver with thermal and electrical properties better than those of current solders and with thermomechanical properties allowing absorption of thermoplastic stresses. - Highlights: • The sintered silver joints have nanometric structure. • The grain growth was controlled by the SPS sintering parameters. • New connection material improve thermal and electrical properties of current solders. • Interconnection's plastic strain can absorb thermo
International Nuclear Information System (INIS)
Choi, Jun Hyuk; Shim, Jong Hyun; Hwang, Soo Min
2010-01-01
We explored the application of the sol-gel process technique to the fabrication of InGaZnO (IGZO) thin film transistors (TFTs). We fabricated IGZO TFTs by using the sol-gel method and evaluated the effect of the sintering time on the electrical properties of the IGZO system with an atomic ratio of In:Ga:Zn = 2:1:1. In the process, IGZO precursor solutions were prepared by mixing In nitrate, Ga nitrate, and Zn acetate and were then deposited on a p-type Si-wafer covered with a thermally grown SiO 2 layer by spin-coating. The sintering process was performed for 3 h, 6 h or 12 h at 300 .deg. C in the ambient atmosphere. The source/drain electrodes of the TFT devices were fabricated using Al thermal evaporation. For all of the samples, a low off current (∼10 -1 1 A) and on-to-off current ratio (∼ 5 x 10 4 ) were obtained in their transfer curves. The saturation mobility increased with increasing sintering time: for the samples sintered for 3 h, 6 h and 12 h, the saturation mobilities were calculated to be 0.825 cm 2 /Vs, 1.65 cm 2 /Vs, and 2.06 cm 2 /Vs, respectively. Based on the XPS and TEM analyses, the enhancement of the mobility was attributed to the increase in the number of oxygen vacancies and the nanocrystalline structure in the amorphous matrix with increasing sintering time. These results demonstrate for the potential application of sol-gel processed IGZO devices on flexible polymer substrates.
Processing and properties of mechanically alloyed sintered steels with hard inclusions
International Nuclear Information System (INIS)
Gutsfeld, C.
1991-10-01
The aim of this work was the development of mechanically alloyed sintered steels with inert hard inclusions and their characterisation concerning the mechanical properties and the sliding wear behaviour. For this material concept the hard materials NbC, TiC, TiN and Al 2 O 3 were chosen with volume contents upto 20%. Mechanical alloying of the raw powders is a necessary prerequisit for an extreme fine and homogeneous microstructure and good mechanical and wear properties. Through a connecting powder annealing a conventional powder metallurgical processing with cold pressing and sintering is possible. For the consolidation pressureless liquid phase sintering initiated through phosphorus contents of 0,6% is suitable. Because of the strong hampering of grain growth through the included hard particles sintering densities upto 99% TD are possible with extreme fine microstructures. The mechanical properties can be varied in wide ranges. So tensile strengths of 1150 MPa, elongations at fracture of 17%, hardness of over 800 HV and fatigue strengths of 370 MPa have been reached. Throughout HIP or sinter forging the mechanical properties can be improved furthermore. (orig.) [de
Low temperature sintering of fluorapatite glass-ceramics
Denry, Isabelle; Holloway, Julie A.
2014-01-01
Fluorapatite glass-ceramics have been shown to be excellent candidates as scaffold materials for bone grafts, however, scaffold production by sintering is hindered by concurrent crystallization of the glass. Our goal was to investigate the effect of Ca/Al ratio on the sintering behavior of Nb-doped fluorapatite-based glasses in the SiO2-Al2O3-P2O5-MgO-Na2O-K2O-CaO-CaF2 system. Glass compositions with Ca/Al ratio of 1 (A), 2 (B), 4 (C) and 19 (D) were prepared by twice melting at 1525°C for 3h. Glasses were either cast as cylindrical ingots or ground into powders. Disc-shaped specimens were prepared by either sectioning from the ingots or powder-compacting in a mold, followed by heat treatment at temperatures ranging between 700 and 1050°C for 1h. The density was measured on both sintered specimens and heat treated discs as controls. The degree of sintering was determined from these measurements. XRD showed that fluorapatite crystallized in all glass-ceramics. A high degree of sintering was achieved at 775°C for glass-ceramic D (98.99±0.04%), and 900°C for glass-ceramic C (91.31±0.10). Glass-ceramics A or B were only partially sintered at 1000°C (63.6±0.8% and 74.1±1.5%, respectively). SEM revealed a unique microstructure of micron-sized spherulitic fluorapatite crystals in glass-ceramics C and D. Increasing the Ca/Al ratio promoted low temperature sintering of fluorapatite glass-ceramics, which are traditionally difficult to sinter. PMID:24252652
International Nuclear Information System (INIS)
Wang, G.P.; Liu, W.Q.; Huang, Y.L.; Ma, S.C.; Zhong, Z.C.
2014-01-01
Sintered NdFeB-based permanent magnets were fabricated by spark plasma sintering (SPS) and a conventional method to investigate the mechanical and magnetic properties. The experimental results showed that sintered NdFeB magnet prepared by the spark plasma sintering (SPS NdFeB) possesses a better mechanical properties compared to the conventionally sintered one, of which the maximum value of bending strength and Vickers hardness was 402.3 MPa and 778.1 MPa, respectively. The effects of sintering temperature on bending strength and Vickers hardness were investigated. It was shown that the bending strength firstly increases to the maximum value and then decreases with the increase of sintering temperature in a certain range. The investigations of microstructures and mechanical properties indicated that the unique sintering mechanism in the SPS process is responsible for the improvement of mechanical properties of SPS NdFeB. Furthermore, the relations between the mechanical properties and relevant microstructure have been analyzed based on the experimental fact. - Highlights: • Studied the sintering temperature effect on strengthening mechanism of NdFeB magnet firstly. • It showed that sintering temperature may effectively affect the mechanical properties. • The maximum bending strength and Vickers hardness was 402.3 MPa and 778.1 MPa, respectively
Energy Technology Data Exchange (ETDEWEB)
Wang, G.P., E-mail: wgp@jxnu.edu.cn [College of Physics and Communication Electronics, Jiangxi Normal University, Nanchang 330022 (China); Liu, W.Q. [Key Laboratory of Advanced Functional Materials Science and Engineering, Ministry of Education, Beijing University of Technology, Beijing 100022 (China); Huang, Y.L.; Ma, S.C.; Zhong, Z.C. [School of Materials Science and Engineering, Nanchang Hangkong University, Nanchang 330063 (China)
2014-01-15
Sintered NdFeB-based permanent magnets were fabricated by spark plasma sintering (SPS) and a conventional method to investigate the mechanical and magnetic properties. The experimental results showed that sintered NdFeB magnet prepared by the spark plasma sintering (SPS NdFeB) possesses a better mechanical properties compared to the conventionally sintered one, of which the maximum value of bending strength and Vickers hardness was 402.3 MPa and 778.1 MPa, respectively. The effects of sintering temperature on bending strength and Vickers hardness were investigated. It was shown that the bending strength firstly increases to the maximum value and then decreases with the increase of sintering temperature in a certain range. The investigations of microstructures and mechanical properties indicated that the unique sintering mechanism in the SPS process is responsible for the improvement of mechanical properties of SPS NdFeB. Furthermore, the relations between the mechanical properties and relevant microstructure have been analyzed based on the experimental fact. - Highlights: • Studied the sintering temperature effect on strengthening mechanism of NdFeB magnet firstly. • It showed that sintering temperature may effectively affect the mechanical properties. • The maximum bending strength and Vickers hardness was 402.3 MPa and 778.1 MPa, respectively.
Energy Technology Data Exchange (ETDEWEB)
Williams, H.R., E-mail: hugo.williams@leicester.ac.uk [Department of Engineering, University of Leicester, University Road, Leicester LE1 7RH (United Kingdom); Ambrosi, R.M. [Space Research Centre, Department of Physics and Astronomy, University of Leicester, University Road, Leicester LE1 7RH (United Kingdom); Chen, K. [School of Engineering and Materials Science, Queen Mary, University of London, Mile End Road, London E1 4NS (United Kingdom); Friedman, U. [Department of Engineering, University of Leicester, University Road, Leicester LE1 7RH (United Kingdom); Ning, H.; Reece, M.J. [School of Engineering and Materials Science, Queen Mary, University of London, Mile End Road, London E1 4NS (United Kingdom); Robbins, M.C.; Simpson, K. [European Thermodynamics Ltd., 8 Priory Business Park, Wistow Road, Kibworth LE8 0R (United Kingdom); Stephenson, K. [European Space Agency, ESTEC TEC-EP, Keplerlaan 1, 2201AZ Noordwijk (Netherlands)
2015-03-25
Highlights: • Nano-B{sub 4}C reinforced Bi{sub 0.5}Sb{sub 1.5}Te{sub 3} p-type thermoelectric produced by SPS. • Addition of B{sub 4}C up to 0.2 vol% to SPS’d material has little effect on zT. • Vickers hardness improved by 27% by adding 0.2 vol% B{sub 4}C. • Fracture toughness of SPS material: K{sub IC} = 0.80 MPa m{sup 1/2} by SEVNB. • Mechanical properties much better than commercial directionally solidified material. - Abstract: The mechanical properties of bismuth telluride based thermoelectric materials have received much less attention in the literature than their thermoelectric properties. Polycrystalline p-type Bi{sub 0.5}Sb{sub 1.5}Te{sub 3} materials were produced from powder using spark plasma sintering (SPS). The effects of nano-B{sub 4}C addition on the thermoelectric performance, Vickers hardness and fracture toughness were measured. Addition of 0.2 vol% B{sub 4}C was found to have little effect on zT but increased hardness by approximately 27% when compared to polycrystalline material without B{sub 4}C. The K{sub IC} fracture toughness of these compositions was measured as 0.80 MPa m{sup 1/2} by Single-Edge V-Notched Beam (SEVNB). The machinability of polycrystalline materials produced by SPS was significantly better than commercially available directionally solidified materials because the latter is limited by cleavage along the crystallographic plane parallel to the direction of solidification.
Modeling Macroscopic Shape Distortions during Sintering of Multi-layers
DEFF Research Database (Denmark)
Tadesse Molla, Tesfaye
as to help achieve defect free multi-layer components. The initial thickness ratio between the layers making the multi-layer has also significant effect on the extent of camber evolution depending on the material systems. During sintering of tubular bi-layer structures, tangential (hoop) stresses are very...... large compared to radial stresses. The maximum value of hoop stress, which can generate processing defects such as cracks and coating peel-offs, occurs at the beginning of the sintering cycle. Unlike most of the models defining material properties based on porosity and grain size only, the multi...... (firing). However, unintended features like shape instabilities of samples, cracks or delamination of layers may arise during sintering of multi-layer composites. Among these defects, macroscopic shape distortions in the samples can cause problems in the assembly or performance of the final component...
Characterisation of nanocrystalline CdS thin films deposited by CBD
International Nuclear Information System (INIS)
Devi, R.; Sarma, B.K.
2006-01-01
Nanocrystalline thin films of CdS are deposited on glass substrates by chemical bath deposition using polyvinyl alcohol (PVA) matrix solution. Crystallite sizes of the films are determined from X-ray diffraction and are found to vary from 5.4 nm to 7 nm. The band gaps of the nanocrystalline material is determined from the U-V spectrograph and are found to be within the range from 2.6 eV to 2.8 eV as grain size decreases. The band gaps are also determined from the dependence of electrical conductivity of the films with temperature. An increase of molarity decreases the grain size which in turn increases the band gap. (author)
Preparation of Ni-Ti shape memory alloy by spark plasma sintering method
Czech Academy of Sciences Publication Activity Database
Salvetr, P.; Kubatík, Tomáš František; Novák, P.
2016-01-01
Roč. 16, č. 4 (2016), s. 804-808 ISSN 1213-2489 Institutional support: RVO:61389021 Keywords : Ni-Ti alloy * Powder metallurgy * Reactive sintering * Spark plasma sintering Subject RIV: JK - Corrosion ; Surface Treatment of Materials
Magnetic ageing study of high and medium permeability nanocrystalline FeSiCuNbB alloys
Energy Technology Data Exchange (ETDEWEB)
Lekdim, Atef, E-mail: atef.lekdim@univ-lyon1.fr; Morel, Laurent; Raulet, Marie-Ange
2017-04-15
increasing the energy efficiency is one of the most important issues in modern power electronic systems. In aircraft applications, the energy efficiency must be associated with a maximum reduction of mass and volume, so a high components compactness. A consequence from this compactness is the increase of operating temperature. Thus, the magnetic materials used in these applications, have to work at high temperature. It raises the question of the thermal ageing problem. The reliability of these components operating at this condition becomes a real problem which deserves serious interest. Our work takes part in this context by studying the magnetic material thermal ageing. The nanocrystalline materials are getting more and more used in power electronic applications. Main advantages of nanocrystalline materials compared to ferrite are: high saturation flux density of almost 1.25 T and low dynamic losses for low and medium frequencies. The nanocrystalline Fe{sub 73.5}Cu{sub 1}Nb{sub 3}Si{sub 15.5}B{sub 7} alloys have been chosen in our aging study. This study is based on monitoring the magnetic characteristics for several continuous thermal ageing (100, 150, 200 and 240 °C). An important experimental work of magnetic characterization is being done following a specific monitoring protocol. Elsewhere, X-Ray Diffraction and magnetostriction measurements were carried out to support the study of the anisotropy energies evolution with ageing. This latter is discussed in this paper to explain and give hypothesis about the ageing phenomena. - Highlights: • The magnetic ageing of the nanocrystalline materials is related to their annealing. • The degradations with ageing are not related to a change of the grain size diameter. • The amount of anisotropies introduced with ageing depends just on ageing conditions.
Effect of sintering temperature on the densification of B4C pellets
International Nuclear Information System (INIS)
Gomide, R.G.; Durazzo, M.; Riella, H.G.
1990-01-01
Boron is largely used in several types of nuclear reactors control and safety systems. In the majority of these applications sintered boron carbide pellets are used. Near stoichiometric B 4 C hardly densifies during pressureless sintering. As a starting point of an overall program to produce > 70% TD B 4 C pellets pressing parameters have been studied for further study of the influence of sintering temperature in the densification of this ceramic material. Dilatometric analyses show that sintering starts at 1760 0 C for the F 1200 ESK - type boron carbide powders. Moreover, the sintering experiments show that up to 92% TD pellets can be obtained. (author) [pt
DEFF Research Database (Denmark)
Sudireddy, Bhaskar Reddy; Agersted, Karsten
2014-01-01
Single‐phase lanthanum and niobium co‐doped strontium titanate (Sr1–3x/2LaxTi0.9Nb0.1O3; x = 0–0.02) ceramics were prepared. Dilatometry in reducing atmosphere showed an increase in the sintering rate and sintered density with an increase in La amount. Microscopy of fractured surfaces of sintered...... samples showed that the average grain size increased drastically in reducing conditions with increasing La content (and associated A‐site vacancies). By incorporating 2 mol.% La, the electronic conductivity significantly improved from 80 to 135 S cm−1 at 1,000 °C, and even larger improvements were...... observed at lower temperatures. These observations demonstrate the flexibility in tailoring the microstructure and electronic transport properties by doping small amounts of La into the Nb‐doped SrTiO3 and show that Sr1–3x/2LaxTi0.9Nb0.1O3 is a potential electrode material for solid oxide cells....
Liquid phase sintered superconducting cermet
International Nuclear Information System (INIS)
Ray, S.P.
1990-01-01
This patent describes a method of making a superconducting cermet having superconducting properties with improved bulk density, low porosity and in situ stabilization. It comprises: forming a structure of a superconducting ceramic material having the formula RM 2 Cu 3 O (6.5 + x) wherein R is one or more rare earth elements capable of reacting to form a superconducting ceramic, M is one or more alkaline earth metal elements selected from barium and strontium capable of reacting to form a superconducting ceramic, x is greater than 0 and less than 0.5; and a precious metal compound in solid form selected from the class consisting of oxides, sulfides and halides of silver; and liquid phase sintering the mixture at a temperature wherein the precious metal of the precious metal compound is molten and below the melting point of the ceramic material. The liquid phase sintering is carried out for a time less than 36 hours but sufficient to improve the bulk density of the cermet
Electro sinter forging of titanium disks
DEFF Research Database (Denmark)
Cannella, Emanuele; Nielsen, Chris Valentin; Bay, Niels Oluf
by measuring the electrical resistance during the sintering process [5], since low electrical resistance corresponds to high density. It is, however, necessary to be aware that increased temperature, on the other hand, increases the resistance. SEM micrographs and Computed Tomography (CT) are carried out......Electro sinter forging (ESF) is a new sintering process based on the principle of electrical Joule heating. In the present work, middle frequency direct current (MFDC) was flowing through the powder compact, which was under mechanical pressure. The main parameters are the high electrical current......, up to 10 kA, and the low voltage, 1-2 V, resulting in heat generation in the powder. Figure 1 shows the experimental setup. The punches were made of a conductive material; namely a copper alloy. The die, which has to be electrically insulating, was made of alumina. The ESF process takes 3-4s...
Final flotation waste kinetics of sintering at different heating regimes
Directory of Open Access Journals (Sweden)
Cocić Mira
2016-01-01
Full Text Available In the copper extraction, especially during the process of flotation enrichment and the pyrometallurgical processing, the waste materials that represent huge polluters of environment are being generated. In order to examine the application of Final flotation waste (FFW in the manufacturing of new materials from the glass-ceramic group phase and mineral composition were examined as well as thermal properties. FFW kinetics of sintering has been tested at different dyamics (1°C/min, 29°C/min and 43°C/min, in order to find the optimum conditions for sintering with a minimum amount of energy and time consumption. The samples were examined using: X-ray diffraction, X-ray fluorescence analysis, SEM (Scanning Electron Microscopy and thermal microscopy. The best results for the production of glass ceramic materials were obtained during the sintering at heating regime of 29°C/min. [Projekat Ministarstva nauke Republike Srbije, br. 176010
Synthesis and characterization of nanocrystalline Ni-YSZ cermet anode for SOFC
International Nuclear Information System (INIS)
Priyatham, T.; Bauri, Ranjit
2010-01-01
Ni-YSZ cermet anode has been synthesized in one step using a simple and cost effective combustion synthesis process. The processed powder of NiO-YSZ is found to be nanocrystalline with crystallite sizes of 29 and 22 nm for NiO and YSZ respectively by X-ray diffraction and transmission electron microscopy analysis. X-ray diffraction analysis also shows that the precursor salts are converted to highly crystalline phases of NiO and YSZ (8 mol% Y 2 O 3 ) without any intermediate calcination step and no undesirable phases are present. Comparison with the X-ray diffraction pattern of a commercial YSZ sample shows that the process is also effective in maintaining a close compositional control. The microstructure of the sintered and reduced sample shows a well defined network of pores which is necessary for the effective functioning of the anode. The electrical conductivity as a function of temperature shows metallic behavior.
Hexagonal OsB{sub 2}: Sintering, microstructure and mechanical properties
Energy Technology Data Exchange (ETDEWEB)
Xie, Zhilin [Department of Mechanical and Aerospace Engineering, University of Central Florida, Orlando, FL 32816 (United States); Lugovy, Mykola [Department of Mechanical and Aerospace Engineering, University of Central Florida, Orlando, FL 32816 (United States); Institute for Problems of Materials Science, 3 Krzhizhanivskii Str., Kyiv 03142 (Ukraine); Orlovskaya, Nina, E-mail: Nina.Orlovskaya@ucf.edu [Department of Mechanical and Aerospace Engineering, University of Central Florida, Orlando, FL 32816 (United States); Graule, Thomas; Kuebler, Jakob [Empa, Swiss Federal Laboratories for Materials Science and Technology, Laboratory for High Performance Ceramics, CH-8600 Dubendorf (Switzerland); Mueller, Martin [Laboratory of Mechanical Metallurgy, EPFL, CH-1015 Lausanne (Switzerland); Gao, Huili [Department of Mechanical Engineering, Texas A& M University, College Station, TX 77843 (United States); Radovic, Miladin [Department of Materials Science and Engineering, Texas A& M University, College Station, TX 77843 (United States); Cullen, David A. [Materials Science & Technology Division, Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States)
2015-06-15
Highlights: • ReB{sub 2}-type hexagonal OsB{sub 2} powder has been densified by spark plasma sintering. • The sintered OsB{sub 2} contains ∼80 wt.% hexagonal and ∼20 wt.% orthorhombic phases. • The average grain size of the sintered OsB{sub 2} sample was 0.56 ± 0.26 μm. • H = 31 ± 9 GPa and E = 574 ± 112 GPa measured by nanoindentation. - Abstract: The metastable high pressure ReB{sub 2}-type hexagonal OsB{sub 2} bulk ceramics was produced by spark plasma sintering. The phase composition, microstructure, and mechanical behavior of the sintered OsB{sub 2} were studied by X-ray diffraction, optical microscopy, TEM, SEM, EDS, and nanoindentation. The produced ceramics was rather porous and contained a mixture of hexagonal (∼80 wt.%) and orthorhombic (∼20 wt.%) phases as identified by X-ray diffraction and EBSD analysis. Two boron-rich phases, which do not contain Os, were also identified by TEM and SEM/EDS analysis. Nanoindentation measurements yielded a hardness of 31 ± 9 GPa and Young’s modulus of 574 ± 112 GPa, indicating that the material is rather hard and very stiff; however, it is very prone to crack formation and propagation, which is indicative of a very brittle nature of this material. Improvements in the sintering regime are required in order to produce dense, homogeneous and single phase hexagonal OsB{sub 2} bulk ceramics.
Mechanical properties of nanocrystalline palladium prepared by magnetron sputtering
Energy Technology Data Exchange (ETDEWEB)
Castrup, Anna; Hahn, Horst [Forschungszentrum Karlsruhe (Germany); Technical University of Darmstadt (Germany); Scherer, Torsten; Ivanisenko, Yulia; Choi, In-Suk; Kraft, Oliver [Forschungszentrum Karlsruhe (Germany)
2009-07-01
Nanocrystalline metals and alloys with grain sizes well below 100 nm often demonstrate unique deformation behaviour and therefore attract a great interest in material science. The understanding of deformation mechanisms operating in nanocrystalline materials is important to predict their mechanical properties. In the present study Pd films of 1{mu}m thickness were prepared using UHV rf magnetron sputtering on dog bone shaped Kapton substrates and on Si/SiO2 wafers. The films were sputtered using multilayer technology with an individual layer thickness of 10 nm. This resulted in grain sizes of about 20 nm. Initial microstructure and texture were characterized using conventional XRD measurements and transmission electron microscopy (TEM) in both cross section- and plane view. The mechanical properties were investigated using tensile testing and nanoindentation at several strain rates. An increased hardness and strength as compared to coarse grained Pd was observed, as well as high strain rate sensitivity. The microstructure in the gauge section after tensile testing was again analyzed using TEM in order to reveal signatures of deformation mechanisms like dislocation motion or twinning.
Two-stage sintering of Al2O3 with polysiloxane
International Nuclear Information System (INIS)
Godoy, A.L.E.; Bressiani, A.H.A.
2014-01-01
The final stage of sintering involves grain growth which often is not desirable in the microstructure of structural ceramics and cutting tools. The ceramics derived from inorganic polymers allow the production of thermo mechanical materials due to their hardness and especially their excellent structural stability under aggressive environment. The aim of this study is to investigate the effect of two steps sintering process on density, microstructure and hardness of ceramics derived from the mixture alumina-polysiloxane (PMS). Alumina was ball-milled for 12, 24 and 48 hours. The alumina powder mean particle size was characterized by laser diffraction. It was added 10% wt of PMS. Pellets were prepared by die pressing and sintering at 1650°C/10min and 1550°C/1h. The sintered materials were characterized by evaluation of apparent density by helium picnometry, X-ray diffraction, scanning electron microscopy and Vickers indentation analysis for hardness determination. The specimens are composed by mullite and the best results were obtained with the addition of alumina milled for 48 hours. (author)
Microstructure evolution of SiC sintered bodies activated by boron and carbon
International Nuclear Information System (INIS)
Gubernat, A.; Stobierski, L.
2003-01-01
Investigation on the role of sintering aids on densification of silicon carbide indicate that boron and carbon modify mass transport mechanisms. It leads to changes of microstructure of polycrystalline silicon carbide. In the present work the influence of varying proportions of sintering aids on the material microstructure was studied. The microstructural changes were related to the changes of the selected properties of the resulting materials. (author)
Peridynamic Theory as a New Paradigm for Multiscale Modeling of Sintering
Energy Technology Data Exchange (ETDEWEB)
Silling, Stewart A. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Abdeljawad, Fadi [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Ford, Kurtis Ross [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)
2017-09-01
Sintering is a component fabrication process in which powder is compacted by pressing or some other means and then held at elevated temperature for a period of hours. The powder grains bond with each other, leading to the formation of a solid component with much lower porosity, and therefore higher density and higher strength, than the original powder compact. In this project, we investigated a new way of computationally modeling sintering at the length scale of grains. The model uses a high-fidelity, three-dimensional representation with a few hundred nodes per grain. The numerical model solves the peridynamic equations, in which nonlocal forces allow representation of the attraction, adhesion, and mass diffusion between grains. The deformation of the grains is represented through a viscoelastic material model. The project successfully demonstrated the use of this method to reproduce experimentally observed features of material behavior in sintering, including densification, the evolution of microstructure, and the occurrence of random defects in the sintered solid.
Sinterability and microstructure evolution during sintering of ferrous powder mixtures
Directory of Open Access Journals (Sweden)
Kétner Bendo Demétrio
2013-01-01
Full Text Available The present work is focused on ferrous powder metallurgy and presents some results of a development of a suitable masteralloy for use as an additive to iron powder for the production of sintered steels. The masteralloy was produced by melting a powder mixture containing approximately Fe + 20% Ni + 20% Mn + 20% Si + 1% C (wt%, in order to obtain a cast billet that was converted into fine powder by crushing and milling. It was observed presence of SiC in the masteralloy after melting that is undesirable in the alloy. Si element should be introduced by using ferrosilicon. Sintered alloys with distinct contents of alloying elements were prepared by mixing the masteralloy powder to plain iron powder. Samples were produced by die compaction of the powder mixtures and sintering at 1200 °C in a differential dilatometer in order to record their linear dimensional behaviour during heating up and isothermal sintering, aiming at studying the sinterability of the compacts. Microstructure development during sintering was studied by SEM, XRD and microprobe analyses.
Two step sintering of zirconia-escandia-ceria
International Nuclear Information System (INIS)
Grosso, R.L.; Muccillo, E.N.S.
2011-01-01
Recent reports show that the ceramic system based on zirconia-scandia-ceria is a good candidate to act as solid electrolyte in solid oxide fuel cells operating at intermediate temperatures (600-800 °C). In this work, commercial ZrO_2 containing 10 mol% scandium oxide and 1 mol% cerium oxide was sintered by the two stage method. This technique was proposed to in order to obtain ceramic materials with high density along with fine grain sizes, because it avoids the grain growth occurring in the last stage of sintering. A number of experimental conditions were fully exploited by varying the dwell temperature (T_2) and the dwell time. The peak temperature (T_1) was chosen from linear shrinkage results. High (>98%) density values were obtained using this method. The medium grain size was evaluated for selected sintered samples. X-ray diffraction patterns reveal a secondary (rhombohedral) phase in sintered samples. The intensity of the secondary phase is a function of T_1 being small for relatively higher peak temperatures. (author)
Sintering of uranium dioxide obtained by continuous precipitation of AUC
International Nuclear Information System (INIS)
Amaya, C.D.; Sterba, M.E.; Russo, D.O.
1993-01-01
The Nuclear Materials Division in Bariloche Atomic Center evaluates the ceramic behaviour of UO 2 powders obtained from continuously precipitated and reduced AUC (Ammonium Uranyl Tri Carbonate). An analysis is made of powder characteristics (particle morphology and size distribution and specific area) on behaviour of UO 2 during sintering (compaction, sintering, pore and grain microstructure, etc.). 1 ref
Energy Technology Data Exchange (ETDEWEB)
Batista, Rafael Morgado
2014-07-01
The effects of the sintering atmosphere and initial particle size on the sintering of ceria containing 10 mol% gadolinia (GdO{sub 1.5}) were systematically investigated. The main physical parameter was the specific surface area of the initial powders. Nanometric powders with three different specific surface areas were utilized, 210 m{sup 2}/g, 36,2 m{sup 2}/g e 7,4 m{sup 2}/g. The influence on the densification, and micro structural evolution were evaluated. The starting sintering temperature was verified to decrease with increasing on the specific surface area of raw powders. The densification was accelerated for the materials with smaller particle size. Sintering paths for crystallite growth were obtained. Master sintering curves for gadolinium-doped ceria were constructed for all initial powders. A computational program was developed for this purpose. The results for apparent activation energy showed noticeable dependence with specific surface area. In this work, the apparent activation energy for densification increased with the initial particle size of powders. The evolution of the particle size distributions on non isothermal sintering was investigated by WPPM method. It was verified that the grain growth controlling mechanism on gadolinia doped ceria is the pore drag for initial stage and beginning of intermediate stage. The effects of the sintering atmosphere on the stoichiometry deviation of ceria, densification, microstructure evolution, and electrical conductivity were analyzed. Inert, oxidizing, and reducing atmospheres were utilized on this work. Deviations on ceria stoichiometry were verified on the bulk materials. The deviation verified was dependent of the specific surface area and sintering atmosphere. Higher reduction potential atmospheres increase Ce{sup 3+} bulk concentration after sintering. Accelerated grain growth and lower electrical conductivities were verified when reduction reactions are significantly present on sintering. (author)
Directory of Open Access Journals (Sweden)
Pristinskiy Yuri
2017-01-01
Full Text Available Spark plasma sintering (SPS is an extremely fast solidification technique for compounds that are difficult to sinter within the material group metals, ceramics, or composites thereof, SPS uses a uniaxial pressure and a very rapid heating cycle to consolidate these materials. With SPS the main benefit is the ability to control the WC grain size due to the short sintering times at high temperature. Additionally, its allows to avoid negative reactions between WC and cobalt and to minimize the formation of undesirable phases in sintered composites. The WC-6wt.% Co cermet prepared by SPS processing achieves the enhanced mechanical properties with the hardness of 18.3 GPa and the fracture toughness of 15.5 MPa·m1/2 in comparison to standard reference tungsten carbide/cobalt material.
Energy Technology Data Exchange (ETDEWEB)
Kolmas, Joanna, E-mail: joanna.kolmas@wum.edu.pl [Medical University of Warsaw, Faculty of Pharmacy, Department of Inorganic and Analytical Chemistry, ul. Banacha 1, 02-097 Warsaw (Poland); Oledzka, Ewa; Sobczak, Marcin [Medical University of Warsaw, Faculty of Pharmacy, Department of Inorganic and Analytical Chemistry, ul. Banacha 1, 02-097 Warsaw (Poland); Nałęcz-Jawecki, Grzegorz [Medical University of Warsaw, Faculty of Pharmacy, Department of Environmental Health Sciences, ul. Banacha 1, 02-097 Warsaw (Poland)
2014-06-01
Selenium-substituted hydroxyapatites containing selenate SeO{sub 4}{sup 2−} or selenite SeO{sub 3}{sup 2−} ions were synthesized using a wet precipitation method. The selenium content was determined by atomic absorbance spectrometry. The raw, unsintered powders were also characterized using powder X-ray diffraction, middle-range FT-IR spectroscopy and transmission electron microscopy with energy-dispersive X-ray spectroscopic microanalysis. The synthesized apatites were found to be pure and nanocrystalline with a crystal size similar to that in bone mineral. The incorporation of selenium oxyanions into the crystal lattice was confirmed. The toxicity of hydroxyapatites containing selenite or selenate ions was evaluated with a protozoan assay and bacterial luminescence test. - Highlights: • We synthesized and analyzed hydroxyapatites doped with selenium oxyanions. • We used various analytical methods, i.e. XRD, TEM, AAS and FT-IR. • We confirmed incorporation of SeO{sub 3}{sup 2−} and SeO{sub 4}{sup 2−} into the crystal lattice. • The toxicity of the materials was studied.
Application Potential of Nanocrystalline Ribbons Still Pending
Butvin, Pavol; Butvinová, Beata; Švec, Peter; Sitek, Jozef
2010-09-01
Nanocrystalline soft-magnetic ribbons promised a wide-spread practical use when introduced at the beginning of nineties. After 20 years of extensive research there are still unclear material problems which are thought to be the principal reason why these materials show but marginal use. Poorly controllable magnetic anisotropy due to spontaneous intrinsic macroscopic stress that comes from an inevitable heterogeneity of the ribbon materials is pointed to in this work. Certain stress-based mechanisms are shown to induce the unintended anisotropy in the already familiar Finemets as well as in the newer Hitperms. Hysteresis loops, domain structure and power loss is used to reveal the anisotropy consequences and particular connected but still unanswered questions are pinpointed.
Sintering of nonstoichiometric UO2
International Nuclear Information System (INIS)
Susnik, D.; Holc, J.
1983-01-01
Activated sintering of UO 2 pellets at 1100 deg C is described. In CO 2 atmosphere is UO 2 is nonstoichiometric and pellets from active UO 2 powders sinter at 900 deg C to high density. At 1100 deg C the final sintered density is practically achieved at heating on sintering temperature. After reduction and cooling in H 2 atmosphere which is followed sintering in CO 2 the structure is identical to the structured UO 2 pellets sintered at high temperature in H 2 . Density of activated sintered UO 2 pellets is stable, even after additional sintering at 1800 deg C. (author)
Titanium Powder Sintering in a Graphite Furnace and Mechanical Properties of Sintered Parts
Directory of Open Access Journals (Sweden)
Changzhou Yu
2017-02-01
Full Text Available Recent accreditation of titanium powder products for commercial aircraft applications marks a milestone in titanium powder metallurgy. Currently, powder metallurgical titanium production primarily relies on vacuum sintering. This work reported on the feasibility of powder sintering in a non-vacuum furnace and the tensile properties of the as-sintered Ti. Specifically, we investigated atmospheric sintering of commercially pure (C.P. titanium in a graphite furnace backfilled with argon and studied the effects of common contaminants (C, O, N on sintering densification of titanium. It is found that on the surface of the as-sintered titanium, a severely contaminated porous scale was formed and identified as titanium oxycarbonitride. Despite the porous surface, the sintered density in the sample interiors increased with increasing sintering temperature and holding time. Tensile specimens cut from different positions within a large sintered cylinder reveal different tensile properties, strongly dependent on the impurity level mainly carbon and oxygen. Depending on where the specimen is taken from the sintered compact, ultimate tensile strength varied from 300 to 580 MPa. An average tensile elongation of 5% to 7% was observed. Largely depending on the interstitial contents, the fracture modes from typical brittle intergranular fracture to typical ductile fracture.
Effect of Mo Ion Implantation on Stability of Nanocrystalline Copper Surface Layers
Directory of Open Access Journals (Sweden)
XI Yang
2016-08-01
Full Text Available The surface of pure copper was modified using the surface mechanical attrition treatment (SMAT method, and molybdenum ions were implanted in the nanosurface using a metal vapor vacuum arc (MEVVA. The results of the SMAT were observed by optical microscopy (OM, X-ray diffraction (XRD and scanning electron microscopy (SEM. An obvious nanocrystalline layer and a deformation region exist on the surface. The size of the nanocrystalline layer was characterized using atomic force microscopy (AFM. The results indicate remarkable suppression on grain size, the nanocrystalline layer grows to 163nm after annealing and reduces to only 72nm due to the Mo ion implantation. In addition, the hardness of the topmost surface of the material is 3.5 times that of the SMATed copper, which is about 7 times of the value of the matrix. The above improvements most likely result from the dispersion of the Mo ions and the reactions of the crystal defects due to the SMAT and ion implantation.
Energy Technology Data Exchange (ETDEWEB)
Eymann, K., E-mail: Konrad.Eymann@tu-dresden.de [Institute of Materials Science, Technische Universitaet Dresden, 01062 Dresden (Germany); Riedl, T.; Bram, A.; Ruhnow, M.; Boucher, R.; Kirchner, A.; Kieback, B. [Institute of Materials Science, Technische Universitaet Dresden, 01062 Dresden (Germany)
2012-09-15
Highlights: Black-Right-Pointing-Pointer Solid solution of Cu-Nb was achieved by mechanically alloying Cu, Nb and ZrO{sub 2}. Black-Right-Pointing-Pointer In as-milled state the Cu-Nb-ZrO{sub 2} powders show an average Cu grain size of 16 nm. Black-Right-Pointing-Pointer Mechanical and electrical properties are studied in dependence of thermal exposure. Black-Right-Pointing-Pointer Compaction at 1000 Degree-Sign C/1 min using SPS increases Cu grain size to 43 nm. Black-Right-Pointing-Pointer Bulk samples reach a maximum IACS of 16% and 98% relative density. - Abstract: This work presents the synthesis of ultra fine grained high-strength Cu-Nb-ZrO{sub 2} bulk samples via mechanical alloying and spark plasma sintering. Technologically relevant properties such as density, micro-hardness, and electrical conductivity were studied in terms of the compaction parameters, in particular the sintering temperature and holding time. An optimum process parameter combination has been found T = 950 Degree-Sign C, t = 1 min, and 65 MPa, which yield a micro-hardness of 325 HV, 97.5% relative density, and electrical conductivity of 10% IACS. The dependence of these properties on the compaction parameters is explained by analyzing the microstructure, i.e. grain size, presence and distribution of phases, and porosity, with X-ray diffraction, optical and electron microscopy as well as with an Archimedes densitometer.
LOW TEMPERATURE SINTERING OF ALUMINA BIOCERAMIC UNDER NORMAL PRESSURE
Institute of Scientific and Technical Information of China (English)
无
2000-01-01
Superfine alumina powder with high purity (mean particle size is less than 0. 35μm) were used as main starting material for sintering alumina ceramic. A multiple additive MgO-ZrO2 (Y2O3) was homogeneously added into the batch by the chemical coprecipitation method. Sintering of alumina bioceramic at low tempera ture (<1600C) was achieved resulting in a dense and high strength alumina ceramic with the bending strength up to 382 MPa and an improved fracture toughness. Mechanism that the multiple additives promote the sintering of alumina ceramic is discussed on the base of XRD and SEM analysis.
Directory of Open Access Journals (Sweden)
Alexey Nazarov
2018-03-01
Full Text Available This paper presents the design of an additive setup for the selective laser sintering (SLS of high-temperature polymeric materials, which is distinguished by an original control system for aligning the device for depositing layers of polyether ether ketone (PEEK powder. The kinematic and laser-optical schemes are given. The main cooling circuits are described. The proposed technical and design solutions enable conducting the SLS process in different types of high-temperature polymer powders. The principles of the device adjustment for depositing powder layers based on an integral thermal analysis are disclosed. The PEEK sinterability was shown on the designed installation. The physic-mechanical properties of the tested 3D parts were evaluated in comparison with the known data and showed an acceptable quality.
Manufacture of sintered bricks of high density from beryllium oxide
International Nuclear Information System (INIS)
Pointud, R.; Rispal, Ch.; Le Garec, M.
1959-01-01
Beryllium oxide bricks of nuclear purity 100 x 100 x 50 and 100 x 100 x 100 mm of very high density (between 2.85 and 3.00) are manufactured by sintering under pressure in graphite moulds at temperatures between 1,750 and 1,850 deg. C, and under a pressure of 150 kg/cm 2 . The physico-chemical state of the saw material is of considerable importance with regard to the success of the sintering operation. In addition, a study of the sintering of a BeO mixture with 3 to 5 per cent of boron introduced in the form of boric acid, boron carbide or elementary boron shows that high densities can only be obtained by sintering under pressure. For technical reasons of manufacture, only the mixture based on boron carbide is used. The sintering is carried out in graphite moulds at 1500 deg. C under 150 kg/cm 2 pressure, and bricks can be obtained with density between 2,85 and 2,90. Laboratory studies and the industrial manufacture of various sinters are described in detail. (author) [fr
Nd-Fe-B sintered magnets fabrication by using atomized powders
International Nuclear Information System (INIS)
Goto, R; Sugimoto, S; Matsuura, M; Tezuka, N; Une, Y; Sagawa, M
2011-01-01
Nd-Fe-B sintered magnets are required to achieve high coercivity for improvement of their thermal stability. Dy is added to increase coercivity, however, this element decrease magnetization and energy products. Therefore, Dy-lean Nd-Fe-B sintered magnets with high coercivity are strongly demanded. To increase coercivity, it is necessary that microstructure of sintered magnets is consisted of both fine main phase particles and homogeneously distributed Nd-rich phases around the main phase. To meet those requirements, Nd-Fe-B atomized powders were applied to the fabrication process of sintered magnets. Comparing with the case of using strip casting (SC) alloys, jet-milled powders from atomized powders show homogeneous distribution of Nd-rich phase. After optimized thermal treatment, coercivities of sintered magnets from atomized powders and SC alloys reach 1050 kA·m-1 and 1220 kA·m-1, respectively. This difference in coercivity was due to initial oxygen concentration of starting materials. Consequently, Nd-rich phases became oxides with high melting points, and did not melt and spread during sintering and annealing.
Energy Technology Data Exchange (ETDEWEB)
Petri, Denis
2012-09-10
The present dissertation deals with different variants of synthesis and processing of nanocrystalline composites of various thermoelectric compounds based on lead telluride including LAST-m (AgPb{sub m}SbTe{sub m+2}), LASTT-m-x (AgPb{sub m-x}Sn{sub x}SbTe{sub m+2}), LABST-m-x (AgPb{sub m}Sb{sub 1-x}Bi{sub x}Te{sub m+2}), doped LAST-m and (PbTe){sub m}(M{sup 15}{sub 2}Te{sub 3}) and the characterization thereof. A new route of manufacturing nanocrystalline composites was developed. The so called co-ball milling-route includes the synthesis of bi- or multinary compounds by conventional solid state melting methods followed by combined milling of appropriate amounts in a planetary ball mill; a process related to the widely used mechanical alloying of elemental powders. The as produced powders were shortly annealed for one hour and a.erwards compacted either at room temperature followed by pressureless sintering or combined application of high pressure and elevated temperatures via spark-plasma-sintering or short-term-sintering. The ball milling yielded micron-sized agglomerates consisting of crystallites with diameters ranging from 10 to 50 nm. These crystallites exhibited complicated internal nanostructures severe crystal defects as a consequence of the high energy processing. During short-term annealing some grain coarsening occured and the crystal defects partly healed, which was confirmed by TEM and HRTEM investigations as well as profile analysis of XRD powder pattern. Local EDX-analysis showed different compositions at every point as a consequence of synthesis and decomposition of the compounds. Measurements of thermopower, electrical and thermal conductivity were carried out and the values of the figure of merit ZT and the powerfactor were calculated. In general the compounds exhibited larger thermopower than corresponding bulk materials, which might be attributed to energy filtering of charge carriers at partly oxidized grain boundaries. Due to enhanced phonon
Thermal Stability of Nanocrystalline Copper for Potential Use in Printed Wiring Board Applications
Woo, Patrick Kai Fai
Copper is a widely used conductor in the manufacture of printed wiring boards (PWB). The trends in miniaturization of electronic devices create increasing challenges to all electronic industries. In particular PWB manufacturers face great challenges because the increasing demands in greater performance and device miniaturization pose enormous difficulties in manufacturing and product reliability. Nanocrystalline and ultra-fine grain copper can potentially offer increased reliability and functionality of the PWB due to the increases in strength and achievable wiring density by reduction in grain size. The first part of this thesis is concerned with the synthesis and characterization of nanocrystalline and ultra-fine grain-sized copper for potential applications in the PWB industry. Nanocrystalline copper with different amounts of sulfur impurities (25-230ppm) and grain sizes (31-49nm) were produced and their hardness, electrical resistivity and etchability were determined. To study the thermal stability of nanocrystalline copper, differential scanning calorimetry and isothermal heat treatments combined with electron microscopy techniques for microstructural analysis were used. Differential scanning calorimetry was chosen to continuously monitor the grain growth process in the temperature range from 40?C to 400?C. During isothermal annealing experiments samples were annealed at 23?C, 100?C and 300?C to study various potential thermal issues for these materials in PWB applications such as the long-term room temperature thermal stability as well as for temperature excursions above the operation temperature and peak temperature exposure during the PWB manufacturing process. From all annealing experiments the various grain growth events and the overall stability of these materials were analyzed in terms of driving and dragging forces. Experimental evidence is presented which shows that the overall thermal stability, grain boundary character and texture evolution of
Harabi, Abdelhamid; Guerfa, Fatiha; Harabi, Esma; Benhassine, Mohamed-Tayeb; Foughali, Lazhar; Zaiou, Soumia
2016-08-01
The aim of this work was to determine the effect of temperature and boric oxide (B2O3) addition on sintering and mechanical properties of a newly developed dental porcelain (DP) prepared from local Algerian raw materials. Based on a preliminary work, the new selected composition was 75wt.% feldspar, 20wt.% quartz and 5wt.% kaolin. It was prepared by sintering the mixture at different temperatures (1100-1250°C). The optimum sintering conditions gave a relatively higher density (2.47g/cm(3)) and excellent mechanical properties. The three point flexural strength (3PFS) and Martens micro-hardness of dental porcelains were 149MPa and 2600MPa, respectively. This obtained 3PFS value is more than four times greater than that of hydroxyapatite (HA) value (about 37MPa) sintered under the same conditions. However, the sintering temperature was lowered by about 25 and 50°C for 3 and 5wt.% B2O3 additions, respectively. But, it did not improve furthermore the samples density and their mechanical properties. It has also been found that B2O3 additions provoke a glass matrix composition variation which delays the leucite formation during sintering. Copyright © 2016 Elsevier B.V. All rights reserved.
Energy Technology Data Exchange (ETDEWEB)
Caplan, M. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); Tandon, R. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); Callis, R. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States)
2017-10-19
The goal of this project was to develop the commercial capability in the US to sinter alumina oxide ceramic parts for the semiconductor manufacturing equipment industry. We planned to use the millimeter microwave (30 GHz) sintering system first developed by IAP in Russia.
Enzymatic-assisted preparation of nanocrystalline cellulose from non-wood fibers
Beltramino Heffes, Facundo
2016-01-01
In the current scenario of growing environmental concerns, the search for innovative, renewable, non-polluting materials has never been as intensive as it is today. Cellulose, being the most abundant polymer on earth, offers a wide range of possibilities for fulfilling current and potential future needs for novel materials. In this direction, research in the field of nanocrystalline cellulose (NCC) has attracted a great interest in recent years. However, this great interest has been shadowed ...
Sintering behavior of LZSA glass-ceramics
Directory of Open Access Journals (Sweden)
Oscar Rubem Klegues Montedo
2009-06-01
Full Text Available The LZSA glass-ceramic system (Li2O-ZrO2-SiO2-Al2O 3 shows interesting properties, such as good chemical resistance, low thermal expansion, high abrasion resistance, and a low dielectric constant. However, in order to obtain a high performance material for specific applications, the sintering behavior must be better understood so that the porosity may be reduced and other properties improved. In this context, a sintering investigation for a specific LZSA glass-ceramic system composition was carried out. A 18.8Li2O-8.3ZrO2-64.2SiO2-8.7Al 2O3 glass was prepared by melting the solids, quenching the melt in water, and grinding the resulting solid in order to obtain a powder (3.68 μm average particle diameter. Subsequently, the glass powder was characterized (chemical analysis and determination of thermal properties and the sintering behavior was investigated using optical non-contact dilatometry measurements. The results showed that the crystallization process strongly reduced the sintering in the temperature interval from 785 to 940 °C, and a maximum thermal shrinkage of 15.4% was obtained with operating conditions of 1020 °C and 180 minutes.
Laser Sintering Technology and Balling Phenomenon.
Oyar, Perihan
2018-02-01
The aim of this review was to evaluate the balling phenomenon which occurs typically in Selective Laser Sintering (SLS). The balling phenomenon is a typical SLS defect, and observed in laser sintered powder, significantly reduces the quality of SLS, and hinders the further development of SLS Technology. Electronic database searches were performed using Google Scholar. The keywords "laser sintering, selective laser sintering, direct metal laser melting, and balling phenomenon" were searched in title/abstract of publications, limited to December 31, 2016. The inclusion criteria were SLS, balling phenomenon, some alloys (such as Cr-Co, iron, stainless steel, and Cu-based alloys) mechanical properties, microstructure and bond strength between metal-ceramic crown, laboratory studies, full text, and in English language. A total of 100 articles were found the initial search and yielded a total of 50 studies, 30 of which did not fulfill the inclusion criteria and were therefore excluded. In addition, 20 studies were found by screening the reference list of all included publications. Finally, 40 studies were selected for this review. The method in question is regulated by powder material characteristics and the conditions of laser processing. The procedure of formation, affecting factors, and the mechanism of the balling effect are very complex.
Extension of the master sintering curve for constant heating rate modeling
McCoy, Tammy Michelle
The purpose of this work is to extend the functionality of the Master Sintering Curve (MSC) such that it can be used as a practical tool for predicting sintering schemes that combine both a constant heating rate and an isothermal hold. Rather than just being able to predict a final density for the object of interest, the extension to the MSC will actually be able to model a sintering run from start to finish. Because the Johnson model does not incorporate this capability, the work presented is an extension of what has already been shown in literature to be a valuable resource in many sintering situations. A predicted sintering curve that incorporates a combination of constant heating rate and an isothermal hold is more indicative of what is found in real-life sintering operations. This research offers the possibility of predicting the sintering schedule for a material, thereby having advanced information about the extent of sintering, the time schedule for sintering, and the sintering temperature with a high degree of accuracy and repeatability. The research conducted in this thesis focuses on the development of a working model for predicting the sintering schedules of several stabilized zirconia powders having the compositions YSZ (HSY8), 10Sc1CeSZ, 10Sc1YSZ, and 11ScSZ1A. The compositions of the four powders are first verified using x-ray diffraction (XRD) and the particle size and surface area are verified using a particle size analyzer and BET analysis, respectively. The sintering studies were conducted on powder compacts using a double pushrod dilatometer. Density measurements are obtained both geometrically and using the Archimedes method. Each of the four powders is pressed into ¼" diameter pellets using a manual press with no additives, such as a binder or lubricant. Using a double push-rod dilatometer, shrinkage data for the pellets is obtained over several different heating rates. The shrinkage data is then converted to reflect the change in relative
International Nuclear Information System (INIS)
Wang Heng; Li Jingfeng; Nan Cewen; Zhou Min; Liu Weishu; Zhang Boping; Kita, Takuji
2006-01-01
Polycrystalline Ag n Pb m SbTe m+2n thermoelectric materials, whose compositions can be described as Ag 0.8 Pb 18+x SbTe 20 were prepared using a combined process of mechanical alloying and spark plasma sintering. Electric properties of the sintered samples with different Pb contents were measured from room temperature to 700 K. The maximum power factor of 1.766 mW/mK 2 was obtained at 673 K for the Ag 0.8 Pb 22 SbTe 20 sample, which corresponds to a high dimensionless figure of merit, ZT=1.37. This best composition is different from that reported before
Energy Technology Data Exchange (ETDEWEB)
Strini, Alberto, E-mail: alberto.strini@itc.cnr.it [Istituto per le Tecnologie della Costruzione (ITC-CNR), via Lombardia, 49, I-20098 San Giuliano Milanese (MI) (Italy); Sanson, Alessandra; Mercadelli, Elisa [Istituto di Scienza e Tecnologia dei Materiali Ceramici (ISTEC-CNR), via Granarolo, 64, I-48018 Faenza (RA) (Italy); Bendoni, Riccardo [Istituto di Scienza e Tecnologia dei Materiali Ceramici (ISTEC-CNR), via Granarolo, 64, I-48018 Faenza (RA) (Italy); Dipartimento di Scienze e Tecnologie Chimiche e Centro NAST - Università di Roma Tor Vergata, via della Ricerca Scientifica, I-00133 Roma (Italy); Marelli, Marcello; Dal Santo, Vladimiro [CNR–Istituto di Scienze e Tecnologie Molecolari, via Golgi, 19, I-20133 Milano (Italy); Schiavi, Luca [Istituto per le Tecnologie della Costruzione (ITC-CNR), via Lombardia, 49, I-20098 San Giuliano Milanese (MI) (Italy)
2015-08-30
Graphical abstract: - Highlights: • Existing commercial (P25) anatase was stabilized in-situ with Zr(IV) doping. • Highly active catalytic layers were obtained by screen-printing. • Increased thermal stability was demonstrated up to 200 °C without activity loss. • Enhanced activity was obtained because of the Zr(IV) doping. • Zirconium diffusion was assessed by STEM-EDS analysis. - Abstract: The direct in-situ stabilization of an anatase-based nanocrystalline photocatalyst (Degussa P25) was obtained by sintering the catalyst powder in presence of Zr{sup 4+} organic salts. This approach allows the doping of an already-formed nanocrystalline photocatalyst instead of introducing the dopant in the crystal lattice during the catalyst synthesis. The procedure was demonstrated by the production of thick ceramic layers using the screen printing technique. This new method allows to easily stabilize the anatase phase 200 °C higher than the undoped P25 maintaining the same photocatalytic activity. The process was studied using specifically formulated screen-printing inks added with Zr{sup 4+} organic salt at 1% and 2% Zr/Ti molar ratio. The anatase phase stability was investigated in the 500–900 °C temperature range analysing the resulting catalysts with XRD, TEM and (S)TEM-EDS. The catalytic activity of the screen-printed layers was assessed by measuring the degradation of toluene in air at ambient concentration (500 nmol m{sup −3}) and low UV-A irradiance (180 μW cm{sup −2}). The described in-situ stabilization method could be potentially applied to any deposition process involving already formed anatase photocatalyst, allowing higher sintering temperature and then an improved mechanical stability of the active layers without photocatalytic activity degradation.
International Nuclear Information System (INIS)
Akhtar, M.J.; Younas, M.
2012-01-01
The nanocrystalline ferrites with spinel structures have been the focus of scientific investigation and received continuous interest in recent decades. The structural and electrical properties of these materials have become an important area of research and are attracting considerable interest due to broad range of applications. Spinel ferrites have been shown to exhibit interesting dielectric properties in the nanocrystalline form in comparison to the corresponding bulk materials. Structural and electrical properties of nanocrystalline MnFe/sub 2/O/sub 4/ were investigated. X-ray diffraction and X-ray absorption fine structure spectroscopy results showed that nanocrystalline MnFe/sub 2/O/sub 4/ had cubic symmetry with 80% inversion. shows the X-ray absorption near edge structure (XANES) spectra of MnFe/sub 2/O/sub 4/ and Zn/sub 1-x/Ni/sub x/Fe/sub 2/O/sub 4/, used as model compounds. The electrical transport properties were investigated by employing impedance spectroscopy. It was observed that the dielectric constant decreased with the increase in frequency. The effects of frequency on dielectric properties were more prominent in the low frequency region, where dielectric constant increased as temperature was increased. (Orig./A.B.)
Spark plasma sintering and porosity studies of uranium nitride
Energy Technology Data Exchange (ETDEWEB)
Johnson, Kyle D., E-mail: kylej@kth.se; Wallenius, Janne; Jolkkonen, Mikael; Claisse, Antoine
2016-05-15
In this study, a number of samples of UN sintered by the SPS method have been fabricated, and highly pure samples ranging in density from 68% to 99.8%TD – corresponding to an absolute density of 14.25 g/cm{sup 3} out of a theoretical density of 14.28 g/cm{sup 3} – have been fabricated. By careful adjustment of the sintering parameters of temperature and applied pressure, the production of pellets of specific porosity may now be achieved between these ranges. The pore closure behaviour of the material has also been documented and compared to previous studies of similar materials, which demonstrates that full pore closure using these methods occurs near 97.5% of relative density. - Highlights: • UN pellets are fabricated over a wide array of densities using the SPS method. • The sintereing parameters necessary to produce pellets over a wide array of density space are charted. • Pellets of extremely high density (99.9% of TD, absolute density of 14.25 g/cm{sup 3}) are fabricated. • Full-closure of the porosity in this material is obtained at around 2.5% of total porosity.
Effect of Power Characteristics on the Densification of Sintered Alumina
International Nuclear Information System (INIS)
Al-Sarraj, Z.S.A.; Noor, S.S.
2011-01-01
The effect of particle size distribution, soaking time and sintering temperatures on the densification behaviors of α-Al 2 O 3 was investigated. Two different average particle sizes of 36 and 45μ were examined as a variable to analyze the difference in density, radial and axial shrinkage, densification, and microstructure developments. Conventional powder technology route was used to prepare disc-shaped green pellets sintered at 1200-1600 0 C for different periods. Density measurements for both green and sintered compacts allow for the refinement of processing parameters to obtain dense sintered bodies. Compacts with particle size of 36 μm were noticed to attain higher relative densities as compared with those of 45μm. Densification parameter (ΔP) calculations clearly reveals the presence of definite temperatures and times in which limited densification retardation occurred, which permits the suggesting of suitable sintering schemes for this material. Scanning electron micrographs analysis revealed a pore structure assist the observed behaviours for the different schemes. (author)
The study of Ashby-type sintering diagrams for uranium dioxide
International Nuclear Information System (INIS)
Georgeoni, P.
1980-01-01
Computer modelling of binary and ternary Ashby-type sintering diagrams for stoechiometric and hyperstoechiometric uranium dioxide (in the range O/U = 2, 0-2, 10). Material data and mass transfer equations, selected from the literature, were used. Sintering isochronous curves were calculated and traced as well. Improvement of a modern dilatometric method by reading and processing experimental curves on a computer and by determining for them a criterion of proximity to the theoretical model equation. It was possible: to develop a reliable method of determination for the dominant mechanism, diffusion coefficient and real process activation energy; to draw up the real sintering diagram; to understand the quantitative and qualitative changes occuring during the actual sintering process of UO 2 , concerning massing and modification of pore shape; to recommend the technological parameters of the thermal regime concerning the elimination of lubricant and binder additives in order to obtain high quality sintered tablets. (author)
Application of printed nanocrystalline diamond film for electron emission cathode
International Nuclear Information System (INIS)
Zhang Xiuxia; Wei Shuyi; Lei Chongmin; Wei Jie; Lu Bingheng; Ding Yucheng; Zhu Changchun
2011-01-01
The low-cost and large area screen-printed nano-diamond film (NDF) for electronic emission was fabricated. The edges and corners of nanocrystalline diamond are natural field-emitters. The nano-diamond paste for screen-printing was fabricated of mixing nano-graphite and other inorganic or organic vehicles. Through enough disperse in isopropyl alcohol by ultrasonic nano-diamond paste was screen-printed on the substrates to form NDF. SEM images showed that the surface morphology of NDF was improved, and the nano-diamond emitters were exposed from NDF through the special thermal-sintering technique and post-treatment process. The field emission characteristics of NDF were measured under all conditions with 10 -6 Pa pressure. The results indicated that the field emission stability and emission uniformity of NDF were improved through hydrogen plasma post-treatment process. The turn-on field decreased from 1.60 V/μm to 1.25 V/μm. The screen-printed NDF can be applied to the displays electronic emission cathode for low-cost outdoor in large area.
Adhesive bonding and brazing of nanocrystalline diamond foil onto different substrate materials
Lodes, Matthias A.; Sailer, Stefan; Rosiwal, Stefan M.; Singer, Robert F.
2013-10-01
Diamond coatings are used in heavily stressed industrial applications to reduce friction and wear. Hot-filament chemical vapour deposition (HFCVD) is the favourable coating method, as it allows a coating of large surface areas with high homogeneity. Due to the high temperatures occurring in this CVD-process, the selection of substrate materials is limited. With the desire to coat light materials, steels and polymers a new approach has been developed. First, by using temperature-stable templates in the HFCVD and stripping off the diamond layer afterwards, a flexible, up to 150 μm thick and free standing nanocrystalline diamond foil (NCDF) can be produced. Afterwards, these NCDF can be applied on technical components through bonding and brazing, allowing any material as substrate. This two-step process offers the possibility to join a diamond layer on any desired surface. With a modified scratch test and Rockwell indentation testing the adhesion strength of NCDF on aluminium and steel is analysed. The results show that sufficient adhesion strength is reached both on steel and aluminium. The thermal stress in the substrates is very low and if failure occurs, cracks grow undercritically. Adhesion strength is even higher for the brazed samples, but here crack growth is critical, delaminating the diamond layer to some extent. In comparison to a sample directly coated with diamond, using a high-temperature CVD interlayer, the brazed as well as the adhesively bonded samples show very good performance, proving their competitiveness. A high support of the bonding layer could be identified as crucial, though in some cases a lower stiffness of the latter might be acceptable considering the possibility to completely avoid thermal stresses which occur during joining at higher temperatures.
Traini, T; Mangano, C; Sammons, R L; Mangano, F; Macchi, A; Piattelli, A
2008-11-01
This work focuses on a titanium alloy implants incorporating a gradient of porosity, from the inner core to the outer surface, obtained by laser sintering of metal powder. Surface appearance, microstructure, composition, mechanical properties and fractography were evaluated. All the specimens were prepared by a selective laser sintering procedure using a Ti-6Al-4V alloy powder with a particle size of 1-10 microm. The morphological and chemical analyses were performed by SEM and energy dispersive X-ray spectroscopy. The flexure strength was determined by a three-point bend test using a universal testing machine. The surface roughness was investigated using a confocal scanning laser microscope. The surface roughness variation was statistically evaluated by use of a Chi square test. A p value of metal core consisted of columnar beta grains with alpha and beta laths within the grains. The alloy was composed of 90.08% Ti, 5.67% Al and 4.25% V. The Young's modulus of the inner core material was 104+/-7.7 GPa; while that of the outer porous material was 77+/-3.5 GPa. The fracture face showed a dimpled appearance typical of ductile fracture. In conclusion, laser metal sintering proved to be an efficient means of construction of dental implants with a functionally graded material which is better adapted to the elastic properties of the bone. Such implants should minimize stress shielding effects and improve long-term performance.
SINTERING OF NASCENT CALCIUM OXIDE
The paper discusses the measurement of the sintering rate of CaO in a nitrogen atmosphere at temperatures of 700-1100 C. CaO prepared from ultrapure CaCO3 was compared with an impure CaO derived from limestone. Both materials yielded an initial surface area of 104 sq m/g. The rat...
Pressure sintering and creep deformation: a joint modeling approach
International Nuclear Information System (INIS)
Notis, M.R.
1979-10-01
Work related to microchemical and microstructural aspects of the joint modeling of pressure sintering and creep in ceramic oxides is reported. Quantitative techniques for the microchemical analysis of ceramic oxides and for the examination of impurity segregation effects in polycrystalline ceramic materials were developed. This has included fundamental absorption corrections for the oxygen anion species as a function of foil thickness. The evolution in microstructure during the transition from intermediate stage to final stage densification during hot pressing of cobalt oxide and preliminary studies with doped oxides were studied. This work shows promise in using time-integrated microstructural effects to elucidate the role of impurities in the sintering of ceramic materials
Preparation and characterization of nanocrystalline porous TiO2/WO3 composite thin films
International Nuclear Information System (INIS)
Hsu, C.-S.; Lin, C.-K.; Chan, C.-C.; Chang, C.-C.; Tsay, C.-Y.
2006-01-01
TiO 2 materials possessing not only photocatalytic but also electrochromic properties have attracted many research and development interests. Though WO 3 exhibits excellent electrochromic properties, the much higher cost and water-sensitivity of WO 3 as compared with the TiO 2 may restrict the practical application of WO 3 materials. In the present study, the feasibility of preparing nanocrystalline porous TiO 2 /WO 3 composite thin films was investigated. Precursors of sols TiO 2 and/or WO 3 and polystyrene microspheres were used to prepare nanocrystalline pure TiO 2 , WO 3 , and composite TiO 2 /WO 3 thin films by spin coating. The spin-coated thin films were amorphous and, after heat treating at a temperature of 500 o C, nanocrystalline TiO 2 , TiO 2 /WO 3 , and WO 3 thin films with or without pores were prepared successfully. The heat-treated thin films were colorless and coloration-bleaching phenomena can be observed during cyclic voltammetry tests. The heat-treated thin films exhibited good reversible electrochromic behavior while the porous TiO 2 /WO 3 composite film exhibited improved electrochromic properties
A constitutive model and numerical simulation of sintering processes at macroscopic level
Wawrzyk, Krzysztof; Kowalczyk, Piotr; Nosewicz, Szymon; Rojek, Jerzy
2018-01-01
This paper presents modelling of both single and double-phase powder sintering processes at the macroscopic level. In particular, its constitutive formulation, numerical implementation and numerical tests are described. The macroscopic constitutive model is based on the assumption that the sintered material is a continuous medium. The parameters of the constitutive model for material under sintering are determined by simulation of sintering at the microscopic level using a micro-scale model. Numerical tests were carried out for a cylindrical specimen under hydrostatic and uniaxial pressure. Results of macroscopic analysis are compared against the microscopic model results. Moreover, numerical simulations are validated by comparison with experimental results. The simulations and preparation of the model are carried out by Abaqus FEA - a software for finite element analysis and computer-aided engineering. A mechanical model is defined by the user procedure "Vumat" which is developed by the first author in Fortran programming language. Modelling presented in the paper can be used to optimize and to better understand the process.
Sintering behavior of porous wall tile bodies during fast single-firing process
Directory of Open Access Journals (Sweden)
Sidnei José Gomes Sousa
2005-06-01
Full Text Available In ceramic wall tile processing, fast single-firing cycles have been widely used. In this investigation a fast single-firing porous wall tile mixture was prepared using raw materials from the North Fluminense region.Specimens were obtained by uniaxial pressing and sintered in air at various temperatures (1080 - 1200 °C using a fast-firing cycle (60 minutes. Evolution of the microstructure was followed by XRD and SEM. The results revealed that the main phases formed during the sintering step are anorthite, gehlenite and hematite. It appears that the sintering process is characterized by the presence of a small amount of a liquid phase below 1140 °C. As a result, the microstructure of the ceramic bodies showed a network of small dense zones interconnected with a porous phase. In addition, the strength of the material below 1140 °C appeared to be related to the type and quantity of crystalline phases in the sintered bodies.
Directory of Open Access Journals (Sweden)
Roberto Orrù
2013-04-01
Full Text Available A wider utilization of ultra high temperature ceramics (UHTC materials strongly depends on the availability of efficient techniques for their fabrication as dense bodies. Based on recent results reported in the literature, it is possible to state that Spark Plasma Sintering (SPS technology offers a useful contribution in this direction. Along these lines, the use of two different SPS-based processing routes for the preparation of massive UHTCs is examined in this work. One method, the so-called reactive SPS (R-SPS, consists of the synthesis and densification of the material in a single step. Alternatively, the ceramic powders are first synthesized by Self-propagating High-temperature Synthesis (SHS and then sintered by SPS. The obtained results evidenced that R-SPS method is preferable for the preparation of dense monolithic products, while the sintering of SHS powders requires relatively milder conditions when considering binary composites. The different kinetic mechanisms involved during R-SPS of the monolithic and composite systems, i.e., combustion-like or gradual solid-diffusion, respectively, provides a possible explanation. An important role is also played by the SHS process, particularly for the preparation of composite powders, since stronger interfaces are established between the ceramic constituents formed in situ, thus favoring diffusion processes during the subsequent SPS step.
International Nuclear Information System (INIS)
Rajendran, S.
1993-01-01
Hydrous zirconia containing 2 and 2.5 mol% Y 2 O 3 was prepared by a hydroxide co-precipitation method and portions were dispersed in ethanol before drying(P2), milled in ethanol after drying (P3) or after calcination at 550 deg C (P4) or milled in iso-propanal after calcination at 1000 deg C (P5). The crystallisation behaviour and sintering characteristics of the materials were investigated. The calcined as dried powder (P1) has strongly bonded hard aggregates and the material reached a density of only about 80% of theoretical after sintering at 1500 deg C. Powder characteristics and the sinterability of the alcohol treated materials depended on the conditions of processing and heat treatment. The sinter-activity of the powders decreased from P2 to P5. Powder P3 was composed of relatively weakly bonded crystallites and could be sintered at 1400 deg C, while the powders P4 and P5 contained hard agglomerates and required a sintering temperature of 1450 and 1550 deg C respectively to achieve similar density. Powder (P2) had zirconium alkoxide species on the particle surface which decomposed at about 300 deg C. The calcined powder had very weak agglomerates composed of fine, uniform zirconia crystals and/or aggregates and sintered to high density at 1150 deg C. The final ceramic had a very uniform microstructure with an average grain size of about 150nm and exhibited fracture strength as high as 1700 MPa. A detailed account of the formation of aggregates of strongly bonded crystallites during calcination of hydrous zirconia, influence of alcohol in producing soft agglomerates and the sintering characteristics of the powders is reported. 46 refs., 2 tabs., 15 figs
The microwave effects on the properties of alumina at high frequencies of microwave sintering
International Nuclear Information System (INIS)
Sudiana, I. Nyoman; Ngkoimani, La Ode; Usman, Ida; Mitsudo, Seitaro; Sako, Katsuhide; Inagaki, Shunsuke; Aripin, H.
2016-01-01
Microwave sintering of materials has attracted much research interest because of its significant advantages (e.g. reduced sintering temperatures and soaking times) over the conventional heating. Most researchers compared processes that occurred during the microwave and conventional heating at the same temperature and time. The enhancements found in the former method are indicated as a 'non-thermal effect' which is usually used for explaining the phenomena in microwave processing. Numerous recent studies have been focused on the effect to elucidate the microwave interaction mechanism with materials. Moreover, recent progress on microwave sources such as gyrotrons has opened the possibility for processing materials by using a higher microwave frequency. Therefore, the technology is expected to exhibit a stronger non-thermal effect. This paper presents results from a series of experiments to study the non-thermal effect on microwave sintered alumina. Sintering by using a wide rage of microwave frequencies up to 300 GHz as well as a conventional furnace was carried out. The linear shrinkages of samples for each sintering method were measured. Pores and grains taken from scanning electron microstructure (SEM) images of cut surfaces were also examined. The results of a comparative study of the shrinkages and microstructure evolutions of the sintered samples under annealing in microwave heating systems and in an electric furnace were analyzed. A notably different behavior of the shrinkages and microstructures of alumina after being annealed was found. The results suggested that microwave radiations provided an additional force for mass transports. The results also indicated that the sintering process depended on microwave frequencies.
The microwave effects on the properties of alumina at high frequencies of microwave sintering
Energy Technology Data Exchange (ETDEWEB)
Sudiana, I. Nyoman, E-mail: sudiana75@yahoo.com; Ngkoimani, La Ode; Usman, Ida [Department of Physics, Faculty of Mathematic and Natural Science, Halu Oleo University, Kampus Bumi Tridharma Anduonohu, Kendari 93232 (Indonesia); Mitsudo, Seitaro; Sako, Katsuhide; Inagaki, Shunsuke [Research Center for Development of Far-Infrared Region, University of Fukui, 3-9-1 Bunkyo, Fukui-shi 910-8507 (Japan); Aripin, H. [Center for Material Processing and Renewable Energy, Faculty of Learning Teacher and Education Science, Siliwangi University, Jl. Siliwangi 24 Tasikmalaya 46115, West Java (Indonesia)
2016-03-11
Microwave sintering of materials has attracted much research interest because of its significant advantages (e.g. reduced sintering temperatures and soaking times) over the conventional heating. Most researchers compared processes that occurred during the microwave and conventional heating at the same temperature and time. The enhancements found in the former method are indicated as a 'non-thermal effect' which is usually used for explaining the phenomena in microwave processing. Numerous recent studies have been focused on the effect to elucidate the microwave interaction mechanism with materials. Moreover, recent progress on microwave sources such as gyrotrons has opened the possibility for processing materials by using a higher microwave frequency. Therefore, the technology is expected to exhibit a stronger non-thermal effect. This paper presents results from a series of experiments to study the non-thermal effect on microwave sintered alumina. Sintering by using a wide rage of microwave frequencies up to 300 GHz as well as a conventional furnace was carried out. The linear shrinkages of samples for each sintering method were measured. Pores and grains taken from scanning electron microstructure (SEM) images of cut surfaces were also examined. The results of a comparative study of the shrinkages and microstructure evolutions of the sintered samples under annealing in microwave heating systems and in an electric furnace were analyzed. A notably different behavior of the shrinkages and microstructures of alumina after being annealed was found. The results suggested that microwave radiations provided an additional force for mass transports. The results also indicated that the sintering process depended on microwave frequencies.
Zhong, Zhi-Min; Goldsby, Jon C.
2005-01-01
Solid oxide fuel cells (SOFCs) have been considered as premium future power generation devices because they have demonstrated high energy-conversion efficiency, high power density, and extremely low pollution, and have the flexibility of using hydrocarbon fuel. The Solid-State Energy Conversion Alliance (SECA) initiative, supported by the U.S. Department of Energy and private industries, is leading the development and commercialization of SOFCs for low-cost stationary and automotive markets. The targeted power density for the initiative is rather low, so that the SECA SOFC can be operated at a relatively low temperature (approx. 700 C) and inexpensive metallic interconnects can be utilized in the SOFC stack. As only NASA can, the agency is investigating SOFCs for aerospace applications. Considerable high power density is required for the applications. As a result, the NASA SOFC will be operated at a high temperature (approx. 900 C) and ceramic interconnects will be employed. Lanthanum chromite-based materials have emerged as a leading candidate for the ceramic interconnects. The interconnects are expected to co-sinter with zirconia electrolyte to mitigate the interface electric resistance and to simplify the processing procedure. Lanthanum chromites made by the traditional method are sintered at 1500 C or above. They react with zirconia electrolytes (which typically sinter between 1300 and 1400 C) at the sintering temperature of lanthanum chromites. It has been envisioned that lanthanum chromites with lower sintering temperatures can be co-fired with zirconia electrolyte. Nonstoichiometric lanthanum chromites can be sintered at lower temperatures, but they are unstable and react with zirconia electrolyte during co-sintering. NASA Glenn Research Center s Ceramics Branch investigated a glycine nitrate process to generate fine powder of the lanthanum-chromite-based materials. By simultaneously doping calcium on the lanthanum site, and cobalt and aluminum on the
Energy Technology Data Exchange (ETDEWEB)
Al-Rawas, A.D., E-mail: arawas@squ.edu.om [Department of Physics, Sultan Qaboos University, P.O. Box 36, 123 Al-Khoud, Muscat (Oman); Widatallah, H.M.; Al-Harthi, S.H. [Department of Physics, Sultan Qaboos University, P.O. Box 36, 123 Al-Khoud, Muscat (Oman); Johnson, C. [Chemistry Department, Open University, Walton Hall, Milton Keynes MK7 6AA (United Kingdom); Gismelseed, A.M.; Elzain, M.E.; Yousif, A.A. [Department of Physics, Sultan Qaboos University, P.O. Box 36, 123 Al-Khoud, Muscat (Oman)
2015-05-15
Highlights: • The formation of mechano-synthesized nanocrystalline Sr{sub 3}Fe{sub 2}O{sub 7−δ} is investigated. • Pre-milling the reactants substantially lowers the formation temperature. • The core and surface structures were studied. • XRD and {sup 57}Fe Mössbauer spectroscopic analyses indicate the δ-value to be 0.60. • XPS shows a complex surface structure for the mechanosynthesized Sr{sub 3}Fe{sub 2}O{sub 7−δ} nanoparticles. - Abstract: The influence of ball milling and subsequent sintering of a 3:1 molar mixture of SrCO{sub 3} and α-Fe{sub 2}O{sub 3} on the formation of Sr{sub 3}Fe{sub 2}O{sub 7−δ} double perovskite is investigated with different analytical techniques. Milling the mixture for 110 h leads to the formation of SrCO{sub 3}-α-Fe{sub 2}O{sub 3} nanocomposites and the structural deformation of α-Fe{sub 2}O{sub 3} via the incorporation of Sr{sup 2+} ions. Subsequent sintering of the pre-milled reactants’ mixture has led to the partial formation of an SrFeO{sub 3} perovskite-related phase in the temperature range 400–600 °C. This was followed by the progressive development of an Sr{sub 3}Fe{sub 2}O{sub 7−δ} phase that continued to increase with increasing sintering temperature until a single-phased nanocrystalline Sr{sub 3}Fe{sub 2}O{sub 7−δ} phase was attained at 950 °C (12 h). This temperature is ∼350 °C lower than the temperature at which the material is prepared conventionally using the ceramic method. The evolution of different structural phases during the reaction process is discussed. Rietveld refinement of the X-ray diffraction data shows a value of 0.60 for the oxygen deficiency δ, in consistency with the Fe{sup 3+}/Fe{sup 4+} ratio derived from the {sup 57}Fe Mössbauer data recorded at both 300 K and 78 K. The Mössbauer data suggests that the Sr{sub 3}Fe{sub 2}O{sub 6.4} nanoparticles are superparamagnetic with blocking temperatures below 78 K. The surfaces of the Sr{sub 3}Fe{sub 2}O{sub 6
Fabrication and thermoelectric performance of textured n-type Bi2(Te,Se)3 by spark plasma sintering
International Nuclear Information System (INIS)
Jiang Jun; Chen Lidong; Bai Shengqiang; Yao Qin; Wang Qun
2005-01-01
The n-type Bi 2 (Te,Se) 3 thermoelectric materials with preferred grain orientation have been fabricated through the spark plasma sintering (SPS) technique. The c-axis of the grains in the sintered samples were preferentially oriented parallel to the pressing direction, the orientation factor of the (0 0 l) planes changed from 0.4 to 0.85 with the sintering conditions. The anisotropy was investigated by measuring the electrical conductivities in the two directions perpendicular and parallel to the pressing direction. The optimal figure of merit ZT (ZT = α 2 σT/κ) of the sintered materials in the direction perpendicular to the pressing direction was comparative to that of the zone-melted materials in the same crystallographic direction, while the bending strength reached about 80 MPa, which is 7-8 times of that of the zone-melted materials
International Nuclear Information System (INIS)
Parsons, R.; Suzuki, K.; Yanai, T.; Kishimoto, H.; Kato, A.; Ohnuma, M.
2015-01-01
In order to better understand the origin of field-induced anisotropy (K u ) in Si-free nanocrystalline soft magnetic alloys, the lattice spacing of the bcc-Fe phase in nanocrystalline Fe 94−x Nb 6 B x (x = 10, 12, 14) alloys annealed under an applied magnetic field has been investigated by X-ray diffraction in transmission geometry (t-XRD) with the diffraction vector parallel and perpendicular to the field direction. The saturation magnetostriction (λ s ) of nanocrystalline Fe 94−x Nb 6 B x was found to increase linearly with the volume fraction of the residual amorphous phase and is well described by taking into account the volume-weighted average of two local λ s values for the bcc-Fe nanocrystallites (−5 ± 2 ppm) and the residual amorphous matrix (+8 ± 2 ppm). The lattice distortion required to produce the measured K u values (∼100 J/m 3 ) was estimated via the inverse magnetostrictive effect using the measured λ s values and was compared to the lattice spacing estimations made by t-XRD. The lattice strain required to produce K u under the magnetoelastic model was not observed by the t-XRD experiments and so the findings of this study suggest that the origin of magnetic field induced K u cannot be explained through the magnetoelastic effect
Microstructure and properties of multiphase sintered cermets Fe-Fe2B
International Nuclear Information System (INIS)
Nowacki, J.; Klimek, L.
1998-01-01
The process of multiphase sintering of iron in the vacuum has been analysed. As a result of the process iron-iron boride cermets have been produced. Fe-Fe 2 B cermets were obtained as a result of sintering of the Fe and B pure elements in the vacuum. Attemps at sintering in the solid phase and with the participation of the liquid phase, the Fe-Fe 2 B eutectic, have been made. Metallographic qualitative and quantitative studies, X-ray structural qualitative and qauantitative analysis allowed to determine the structure of Fe 2 B cermets, as well as a description of the kinetics of quantitative changes in phase proportions in the course of sintering. It has been found that their structure varies widely depending on sintering parameters and the composition of the sinters. Measurements of the Fe-Fe 2 B cermets hardness and measurements on wear during dry friction by the pin-on-disc method have shown distinct advantages of the cermets as a modern constructional materials. The hardness of Fe-Fe 2 B cermets, depending on their chemical composition and sintering parameters, ranges widely from 150 to 1500 HV, and their resistance to wear is comparable to that of diffusively boronized steels. FeFe 2 B cermets are a composite material in which iron boride, Fe 2 B, with a hardness of about 1800 HV plays the role of the reinforcement,while iron-iron boride, Fe-Fe 2 B, with a hardness of about 500 HV plays the role of matrix. The eutectic in the spaces between iron boride grains is composed of boron solid solution plates in iron with a hardness of arround 250 HV, and iron boride, Fe 2 B, plates with a hardness of approximaly 1800 HV. The combination of such different materials, a hard reinforcement and a relatively plastic matrix produces favourable properties of the cermet thus produced high hardness (1500 HV) constant over whole cross section of the material, resistance of abrasive wear and acceptable ductility. The properties mentioned above, resulting from the cermet
International Nuclear Information System (INIS)
Lopez, M.; Marin, P.; Agudo, P.; Carabias, I.; Venta, J. de la; Hernando, A.
2007-01-01
Nanocrystalline magnetic particles obtained by high energy ball milling of FeSiBNbCu alloy were prepared from rapidly quenched ribbons as a starting material. Structural characterization was made by using X-ray diffraction (XRD), differential scanning calorimetry (DSC), atomic force microscopy (AFM) and Moessbauer spectroscopy. The structural changes observed in this amorphous material suggest that nanocrystallization process takes place in a different way from the one induced by thermal treatments. Our different studies reveals that after short grinding times (up to 40 h) the material is composed by a two phase system of very fine nanocrystals embedded in a residual amorphous phase, while for largest periods of milling (from 140 h) the sample consists of a very fine nanocrystalline phase with a large fraction of grain boundary
Sintering study and properties of alumina matrix composites reinforced with NbC, TiC and TaC
International Nuclear Information System (INIS)
Tonello, K.P.S.; Trombini, V.; Bressiani, A.H.A.; Bressiani, J.C.
2011-01-01
Al_2O_3 based composite materials are very promising due to their good mechanical properties, and have been studied as an alternative for the production of materials with high wear resistance. In alumina based composites the addition of carbides can change and improve the sintering and mechanical properties of materials. The objective was to study the effect of adding small concentrations of NbC, TaC and TiC in the sintering, microstructure and mechanical properties of alumina composites. The sintering study was conducted in dilatometer, with heating rate of 20 ° C / min. up to 1800 ° C, and the study of microstructure and properties of the composites was performed in hot pressed samples, sintered at 1500°C/30min with constant pressure of 20MPa. The results indicated that the addition of carbides modified the sintering behavior and also indicated that the hardness and fracture toughness were improved by the presence of carbide particles. (author)
Waseda, O.; Goldenstein, H.; Silva, G. F. B. Lenz e.; Neiva, A.; Chantrenne, P.; Morthomas, J.; Perez, M.; Becquart, C. S.; Veiga, R. G. A.
2017-10-01
The thermal stability of nanocrystalline Ni due to small additions of Mo or W (up to 1 at%) was investigated in computer simulations by means of a combined Monte Carlo (MC)/molecular dynamics (MD) two-steps approach. In the first step, energy-biased on-lattice MC revealed segregation of the alloying elements to grain boundaries. However, the condition for the thermodynamic stability of these nanocrystalline Ni alloys (zero grain boundary energy) was not fulfilled. Subsequently, MD simulations were carried out for up to 0.5 μs at 1000 K. At this temperature, grain growth was hindered for minimum global concentrations of 0.5 at% W and 0.7 at% Mo, thus preserving most of the nanocrystalline structure. This is in clear contrast to a pure Ni model system, for which the transformation into a monocrystal was observed in MD simulations within 0.2 μs at the same temperature. These results suggest that grain boundary segregation of low-soluble alloying elements in low-alloyed systems can produce high-temperature metastable nanocrystalline materials. MD simulations carried out at 1200 K for 1 at% Mo/W showed significant grain boundary migration accompanied by some degree of solute diffusion, thus providing additional evidence that solute drag mostly contributed to the nanostructure stability observed at lower temperature.
Computational materials science: Nanoscale plasticity
DEFF Research Database (Denmark)
Jacobsen, Karsten Wedel; Schiøtz, Jakob
2002-01-01
How does plastic deformation of polycrystalline materials with grain sizes less than 100 nm look at the atomic scale? A large-scale molecular dynamics simulation of nanocrystalline alluminium reveals some surprising behaviour.......How does plastic deformation of polycrystalline materials with grain sizes less than 100 nm look at the atomic scale? A large-scale molecular dynamics simulation of nanocrystalline alluminium reveals some surprising behaviour....
Directory of Open Access Journals (Sweden)
Salvador, M. D.
2008-10-01
Full Text Available In this work the sintering behaviour of fine, ultrafine and nanocrystalline WC-12Co mixtures obtained by high energy milling, as well as commercial nanopowders, have been studied, in order to evaluate the effect of the particle size and the powder processing, in the densification, microstructural development and mechanical properties of the final product. The consolidation of the mixtures has been made by uniaxial pressing and sintering in vacuum, and by hot isostatic pressing. The sintered materials have been evaluated by measures of density, hardness and indentation fracture toughness, and microstructurally characterized by optical microscopy and scanning and transmission electronic microscopy (SEM and TEM. The results show the improvements in resistant behaviour of the materials obtained from nanocrystalline powders, in spite of the grain growth experienced during the sintering. The best results were obtained for the milling nanocrystalline material, which presents values of hardness higher than 1800 HV.
En este trabajo se ha estudiado el comportamiento, durante la sinterización, de mezclas WC-12Co finas, ultrafinas y nanométricas obtenidas por molienda de alta energía y de material nanométrico comercial, a fin de evaluar el efecto del tamaño de partícula y del proceso de obtención del polvo en la densificación, desarrollo microestructural y propiedades mecánicas del producto final. La consolidación de las mezclas se ha realizado mediante compactación uniaxial y sinterización en vacío y por compactación isostática en caliente. Los materiales sinterizados se han evaluado mediante medidas de densidad, dureza y tenacidad a fractura por indentación y se han caracterizado microestructuralmente mediante microscopía óptica y microscopía electrónica de barrido y de transmisión. Los resultados obtenidos ponen de manifiesto las mejoras en comportamiento resistente de los materiales obtenidos a partir polvos nanométricos, a
A study on some properties of sintered stainless steel powder compacts with sintering conditions
International Nuclear Information System (INIS)
Lee, Bang Sik; Kim, Kwan Hyu; Lee, Doh Jae; Choi, Dap Chun
1986-01-01
Sintered specimens for the mechanical and corrosion tests were prepared from 316L, 410L and 434L stainless steel powder compacts with green densities in the range of 6.2∼7.0g/cm 3 . The experimental variables studied were green density, sintering atmosphere, temperature and time, type of lubricant used and cooling rate after sintering operation. Mechanical properties of green compacts and sintered specimens were evaluated. The corrosion tests were performed by potentiodynamic anodic polarization technique. Mechanical properties were very sensitive to the sintering atmosphere; sintering in dissociated ammonia resulted in the strengthing but embrittlement of sintered 316L, 410L and 434L strainless steel powder compacts. Their corrosion resistance was also decreased. The tensile strength was increased with increases in sintering time and temperature while the decreases in the yield strength were observed. The tensile properties of green compacts were shown to closely related to the green density. Addition of 1% acrawax as a lubricant was appeared to be most effective for the improvement of green strength. (Author)
Mineralogy and microstructure of sintered lignite coal fly ash
Energy Technology Data Exchange (ETDEWEB)
Marina Ilic; Christopher Cheeseman; Christopher Sollars; Jonathan Knight [Faculty of Technology and Metallurgy, Belgrade (Yugoslavia)
2003-02-01
Lignite coal fly ash from the 'Nikola Tesla' power plant in Yugoslavia has been characterised, milled, compacted and sintered to form monolithic ceramic materials. The effect of firing at temperatures between 1130 and 1190{sup o}C on the density, water accessible porosity, mineralogy and microstructure of sintered samples is reported. This class C fly ash has an initial average particle size of 82 {mu}m and contains siliceous glass together with the crystalline phases quartz, anorthite, gehlenite, hematite and mullite. Milling the ash to an average particle size of 5.6 m, compacting and firing at 1170{sup o}C for 1 h produces materials with densities similar to clay-based ceramics that exhibit low water absorption. Sintering reduces the amount of glass, quartz, gehlenite and anhydrite, but increases formation of anorthite, mullite, hematite and cristobalite. SEM confirms the formation of a dense ceramic at 1170{sup o}C and indicates that pyroplastic effects cause pore formation and bloating at 1190{sup o}C. 23 refs., 6 figs., 2 tabs.
Directory of Open Access Journals (Sweden)
MacMillan AK
2014-12-01
Full Text Available Adam K MacMillan,1 Francis V Lamberti,1 Julia N Moulton,2 Benjamin M Geilich,2 Thomas J Webster2,3 1RTI Surgical, Alachua, FL, USA; 2Department of Chemical Engineering, Northeastern University, Boston, MA, USA; 3Center of Excellence for Advanced Materials Research, King Abdulaziz University, Jeddah, Saudi Arabia Abstract: While there have been numerous studies to determine osteoblast (bone forming cell functions on nanocrystalline compared to micron crystalline ceramics, there have been few studies which have examined osteoclast activity (including tartrate-resistant acid phosphatase, formation of resorption pits, size of resorption pits, and receptor activator of nuclear factor κB [RANK]. This is despite the fact that osteoclasts are an important part of maintaining healthy bone since they resorb bone during the bone remodeling process. Moreover, while it is now well documented that bone formation is enhanced on nanoceramics compared to micron ceramics, some have pondered whether osteoblast functions (such as osteoprotegerin and RANK ligand [RANKL] are normal (ie, non-diseased on such materials compared to natural bone. For these reasons, the objective of the present in vitro study was to determine various functions of osteoclasts and osteoblasts on nanocrystalline and micron crystalline hydroxyapatite as well as tri-calcium phosphate materials and compare such results to cortical and cancellous bone. Results showed for the first time similar osteoclast activity (including tartrate-resistant acid phosphatase, formation of resorption pits, size of resorption pits, and RANK and osteoblast activity (osteoprotegerin and RANKL on nanocrystalline hydroxyapatite compared to natural bone, whereas osteoclast and osteoblast functions on micron crystalline versions of these ceramics were much different than natural bone. In this manner, this study provides additional evidence that nanocrystalline calcium phosphates can serve as suitable synthetic
International Nuclear Information System (INIS)
Alvaredo, P.; Gordo, E.; Van der Biest, O.; Vanmeensel, K.
2012-01-01
Highlights: ► Processing of Fe-based cermets by pressureless sintering and spark plasma sintering. ► Influence of carbon content on the sintering mechanism and hardness. ► The cermet phase diagram was calculated and permits to explain the microstructure. ► SPS provides ferritic matrix and different carbide distribution than CPS samples. ► Pressureless sintered samples contain retained austenite at room temperature. - Abstract: Iron-based cermets are an interesting class of metal-ceramic composites in which properties and the factors influencing them are to be explored. In this work the metal matrix contains Cr, W, Mo and V as alloying elements, and the hard phase is constituted by 50 vol% of titanium carbonitride (TiCN) particles. The work studies the influence of the C content and the processing method on the sinterability, microstructure and hardness of the developed cermet materials. For that purpose, cermet samples with different C content in the matrix (0 wt%, 0.25 wt%, 0.5 wt%, 1.0 wt%) were prepared by conventional pressureless sintering (CPS) and, in order to achieve finer microstructures and to reduce the sintering time, by spark plasma sintering (SPS). The density and hardness (HV30) of the processed materials was evaluated, while their phase composition and microstructure was characterised by X-ray diffraction (XRD) and scanning electron microscopy (SEM), respectively. The equilibrium phase diagram of the composite material was calculated by ThermoCalc software in order to elucidate the influence of the carbon content on the obtained phases and developed microstructures.
Uncertainty propagation in a multiscale model of nanocrystalline plasticity
International Nuclear Information System (INIS)
Koslowski, M.; Strachan, Alejandro
2011-01-01
We characterize how uncertainties propagate across spatial and temporal scales in a physics-based model of nanocrystalline plasticity of fcc metals. Our model combines molecular dynamics (MD) simulations to characterize atomic-level processes that govern dislocation-based-plastic deformation with a phase field approach to dislocation dynamics (PFDD) that describes how an ensemble of dislocations evolve and interact to determine the mechanical response of the material. We apply this approach to a nanocrystalline Ni specimen of interest in micro-electromechanical (MEMS) switches. Our approach enables us to quantify how internal stresses that result from the fabrication process affect the properties of dislocations (using MD) and how these properties, in turn, affect the yield stress of the metallic membrane (using the PFMM model). Our predictions show that, for a nanocrystalline sample with small grain size (4 nm), a variation in residual stress of 20 MPa (typical in today's microfabrication techniques) would result in a variation on the critical resolved shear yield stress of approximately 15 MPa, a very small fraction of the nominal value of approximately 9 GPa. - Highlights: → Quantify how fabrication uncertainties affect yield stress in a microswitch component. → Propagate uncertainties in a multiscale model of single crystal plasticity. → Molecular dynamics quantifies how fabrication variations affect dislocations. → Dislocation dynamics relate variations in dislocation properties to yield stress.
The Linear Thermal Expansion of Bulk Nanocrystalline Ingot Iron from Liquid Nitrogen to 300 K.
Wang, S G; Mei, Y; Long, K; Zhang, Z D
2009-09-17
The linear thermal expansions (LTE) of bulk nanocrystalline ingot iron (BNII) at six directions on rolling plane and conventional polycrystalline ingot iron (CPII) at one direction were measured from liquid nitrogen temperature to 300 K. Although the volume fraction of grain boundary and residual strain of BNII are larger than those of CPII, LTE of BNII at the six measurement directions were less than those of CPII. This phenomenon could be explained with Morse potential function and the crystalline structure of metals. Our LTE results ruled out that the grain boundary and residual strain of BNII did much contribution to its thermal expansion. The higher interaction potential energy of atoms, the less partial derivative of interaction potential energy with respect to temperature T and the porosity free at the grain boundary of BNII resulted in less LTE in comparison with CPII from liquid nitrogen temperature to 300 K. The higher LTE of many bulk nanocrystalline materials resulted from the porosity at their grain boundaries. However, many authors attributed the higher LTE of many nanocrystalline metal materials to their higher volume fraction of grain boundaries.
The Linear Thermal Expansion of Bulk Nanocrystalline Ingot Iron from Liquid Nitrogen to 300 K
Directory of Open Access Journals (Sweden)
Mei Y
2009-01-01
Full Text Available Abstract The linear thermal expansions (LTE of bulk nanocrystalline ingot iron (BNII at six directions on rolling plane and conventional polycrystalline ingot iron (CPII at one direction were measured from liquid nitrogen temperature to 300 K. Although the volume fraction of grain boundary and residual strain of BNII are larger than those of CPII, LTE of BNII at the six measurement directions were less than those of CPII. This phenomenon could be explained with Morse potential function and the crystalline structure of metals. Our LTE results ruled out that the grain boundary and residual strain of BNII did much contribution to its thermal expansion. The higher interaction potential energy of atoms, the less partial derivative of interaction potential energy with respect to temperature T and the porosity free at the grain boundary of BNII resulted in less LTE in comparison with CPII from liquid nitrogen temperature to 300 K. The higher LTE of many bulk nanocrystalline materials resulted from the porosity at their grain boundaries. However, many authors attributed the higher LTE of many nanocrystalline metal materials to their higher volume fraction of grain boundaries.
Studies of ZrO2-Y2O3 ceramics properties sintered in conventional and microwave oven
International Nuclear Information System (INIS)
Gelfuso, M.V.; Capistrano, D.; Thomazini, D.; Grzebielucka, E.C.; Chinelatto, A.L.; Chinelatto, A.S.A.
2009-01-01
The ceramic materials processing with nano grain size has developed materials with new properties or improves some of its existing properties. To obtain ceramics with nano grain size, besides that to obtaining nanometric powders, a major goal is to keep the grains size after sintering. Contributing in this line of research, this study aimed to sinter zirconia-Yttria powders through two processes: conventional and microwave sintering. Zirconia stabilized with Yttria powders were obtained by chemical route based on Pechini method. Cylindrical samples were sintered between 1300 to 1500 deg C between 10 and 40 minutes. The samples were characterized by Xray diffraction, Scanning Electron Microscopy and apparent density. It was observed that the final microstructure is influenced by both methods of sintering as the curve of firing used. (author)
Sintering of Mo2FeB2 based cermet and its layered composites containing Sic fibers
International Nuclear Information System (INIS)
Rao, D.; Upadhyaya, G.S.
2001-01-01
In the present investigation Mo 2 FeB 2 based cermet (KH-C50) and its composites containing SiC fibers were sintered in two different atmospheres namely hydrogen and vacuum. It was observed that vacuum sintered samples have remarkably lower porosities than the hydrogen sintered ones. Two different sintering cycles were employed for each of the atmosphere and properties of the material were studied. Introduction of fibers in the composite imparts shrinkage anisotropy during sintering. Fiber containing cermets have rather poor densification and transverse rupture strength (TRS). TRS, macro and microhardness, and boride grain size measurements were also carried out for the cermets sintered in different atmospheres. (author)
Energy Technology Data Exchange (ETDEWEB)
Gadaud, Pascal; Caccuri, Vincenzo; Bertheau, Denis [Institut Pprime, Dept. Phys. Mech. Mat., UPR CNRS 3346, ENSMA, Université de Poitiers, 1 av. Clément Ader, Téléport 2, 86961 Futuroscope – Chasseneuil (France); Carr, James [HMXIF, Materials Science Centre, The University of Manchester, M13 9PL (United Kingdom); Milhet, Xavier, E-mail: xavier.milhet@ensma.fr [Institut Pprime, Dept. Phys. Mech. Mat., UPR CNRS 3346, ENSMA, Université de Poitiers, 1 av. Clément Ader, Téléport 2, 86961 Futuroscope – Chasseneuil (France)
2016-07-04
Silver pastes sintering is a potential candidate for die bonding in power electronic modules. The joints, obtained by sintering, exhibit a significant pore fraction thus reducing the density of the material compared to bulk silver. This was shown to alter drastically the mechanical properties (Young's modulus, yield strength and ultimate tensile stress) at room temperature. While careful analysis of the microstructure has been reported for the as-sintered material, little is known about its quantitative evolution (pores and grains) during thermal ageing. To address this issue, sintered bulk specimens and sintered joints were aged either under isothermal conditions (125 °C up to 1500 h) or under thermal cycling (between −40 °C/+125 °C with 30 min dwell time at each temperature for 2400 cycles). Under these conditions, it is shown that the density of the material does not change but the sub-micron porosity evolves towards a broader size distribution, consistent with Oswald ripening. It is also shown that only the step at 125 °C during the non-isothermal ageing is responsible for the microstructure evolution: isothermal ageing at high temperature can be regarded as a useful tool to perform accelerated ageing tests. Tensile properties are investigated as both a function of ageing time and a function of density. It is shown that the elastic properties do not evolve with the ageing time unlike the plastic properties. This is discussed as a function of the material microstructure evolution.
Laser Surface Treatment of Sintered Alumina
Hagemann, R.; Noelke, C.; Kaierle, S.; Wesling, V.
Sintered alumina ceramics are used as refractory materials for industrial aluminum furnaces. In this environment the ceramic surface is in permanent contact with molten aluminum resulting in deposition of oxidic material on its surface. Consequently, a lower volume capacity as well as thermal efficiency of the furnaces follows. To reduce oxidic adherence of the ceramic material, two laser-based surface treatment processes were investigated: a powder- based single-step laser cladding and a laser surface remelting. Main objective is to achieve an improved surface quality of the ceramic material considering the industrial requirements as a high process speed.
Energy Technology Data Exchange (ETDEWEB)
Parsons, R., E-mail: rparsons01@gmail.com; Suzuki, K. [Department of Materials Science and Engineering, Monash University, Clayton, Victoria 3800 (Australia); Yanai, T. [Graduate School of Engineering, Nagasaki University, Nagasaki 852-8521 (Japan); Kishimoto, H.; Kato, A. [Toyota Motor Corporation, Mishuku, Susono, Shizuoka 410-1193 (Japan); Ohnuma, M. [Faculty and Graduate School of Engineering, Hokkaido University, Sapporo 060-8628 (Japan)
2015-05-07
In order to better understand the origin of field-induced anisotropy (K{sub u}) in Si-free nanocrystalline soft magnetic alloys, the lattice spacing of the bcc-Fe phase in nanocrystalline Fe{sub 94−x}Nb{sub 6}B{sub x} (x = 10, 12, 14) alloys annealed under an applied magnetic field has been investigated by X-ray diffraction in transmission geometry (t-XRD) with the diffraction vector parallel and perpendicular to the field direction. The saturation magnetostriction (λ{sub s}) of nanocrystalline Fe{sub 94−x}Nb{sub 6}B{sub x} was found to increase linearly with the volume fraction of the residual amorphous phase and is well described by taking into account the volume-weighted average of two local λ{sub s} values for the bcc-Fe nanocrystallites (−5 ± 2 ppm) and the residual amorphous matrix (+8 ± 2 ppm). The lattice distortion required to produce the measured K{sub u} values (∼100 J/m{sup 3}) was estimated via the inverse magnetostrictive effect using the measured λ{sub s} values and was compared to the lattice spacing estimations made by t-XRD. The lattice strain required to produce K{sub u} under the magnetoelastic model was not observed by the t-XRD experiments and so the findings of this study suggest that the origin of magnetic field induced K{sub u} cannot be explained through the magnetoelastic effect.
Consolidation & Factors Influencing Sintering Process in Polymer Powder Based Additive Manufacturing
Sagar, M. B.; Elangovan, K.
2017-08-01
Additive Manufacturing (AM) is two decade old technology; where parts are build layer manufacturing method directly from a CAD template. Over the years, AM techniques changes the future way of part fabrication with enhanced intricacy and custom-made features are aimed. Commercially polymers, metals, ceramic and metal-polymer composites are in practice where polymers enhanced the expectations in AM and are considered as a kind of next industrial revolution. Growing trend in polymer application motivated to study their feasibility and properties. Laser sintering, Heat sintering and Inhibition sintering are the most successful AM techniques for polymers but having least application. The presentation gives up selective sintering of powder polymers and listed commercially available polymer materials. Important significant factors for effective processing and analytical approaches to access them are discussed.
Enhanced Activity of Nanocrystalline Zeolites for Selective Catalytic Reduction of NOx
International Nuclear Information System (INIS)
Sarah C. Larson; Vicki H. Grassian
2006-01-01
Nanocrystalline zeolites with discrete crystal sizes of less than 100 nm have different properties relative to zeolites with larger crystal sizes. Nanocrystalline zeolites have improved mass transfer properties and very large internal and external surface areas that can be exploited for many different applications. The additional external surface active sites and the improved mass transfer properties of nanocrystalline zeolites offer significant advantages for selective catalytic reduction (SCR) catalysis with ammonia as a reductant in coal-fired power plants relative to current zeolite based SCR catalysts. Nanocrystalline NaY was synthesized with a crystal size of 15-20 nm and was thoroughly characterized using x-ray diffraction, electron paramagnetic resonance spectroscopy, nitrogen adsorption isotherms and Fourier Transform Infrared (FT-IR) spectroscopy. Copper ions were exchanged into nanocrystalline NaY to increase the catalytic activity. The reactions of nitrogen dioxides (NO x ) and ammonia (NH 3 ) on nanocrystalline NaY and CuY were investigated using FT-IR spectroscopy. Significant conversion of NO 2 was observed at room temperature in the presence of NH 3 as monitored by FT-IR spectroscopy. Copper-exchanged nanocrystalline NaY was more active for NO 2 reduction with NH 3 relative to nanocrystalline NaY
Catlin, Glenn C.; Tripathi, Rajesh; Nunes, Geoffrey; Lynch, Philip B.; Jones, Howard D.; Schmitt, Devin C.
2017-03-01
This paper presents an additive-based approach to the formulation of thermoelectric materials suitable for screen printing. Such printing processes are a likely route to such thermoelectric applications as micro-generators for wireless sensor networks and medical devices, but require the development of materials that can be sintered at ambient pressure and low temperatures. Using a rapid screening process, we identify the eutectic combination of antimony and tellurium as an additive for bismuth-antimony-telluride that enables good thermoelectric performance without a high pressure step. An optimized composite of 15 weight percent Sb7.5Te92.5 in Bi0.5Sb1.5Te3 is scaled up and formulated into a screen-printable paste. Samples fabricated from this paste achieve a thermoelectric figure of merit (ZT) of 0.74 using a maximum processing temperature of 748 K and a total thermal processing budget of 12 K-hours.
Nanocrystalline SiC film thermistors for cryogenic applications
Mitin, V. F.; Kholevchuk, V. V.; Semenov, A. V.; Kozlovskii, A. A.; Boltovets, N. S.; Krivutsa, V. A.; Slepova, A. S.; Novitskii, S. V.
2018-02-01
We developed a heat-sensitive material based on nanocrystalline SiC films obtained by direct deposition of carbon and silicon ions onto sapphire substrates. These SiC films can be used for resistance thermometers operating in the 2 K-300 K temperature range. Having high heat sensitivity, they are relatively low sensitive to the magnetic field. The designs of the sensors are presented together with a discussion of their thermometric characteristics and sensitivity to magnetic fields.
Qualitative mineralogical characterization of the sinter by X-ray diffraction
International Nuclear Information System (INIS)
Greca, M.C.; Pietroluongo, L.R.V.; Baliza, S.V.; Costa Pereira, E.A. da
1987-01-01
This paper aims the qualitative mineralogical characterization of sinters and raw materials employed on its fabrication, via X-ray diffraction technique. Thus, sample with constant coke breeze content and variable contents of sand, limestone, dunite and dolomite were prepared to obtain current sinter compositions, with variable basicity. The tests were performed at the research of the following institutions: Companhia Siderurgica Nacional, Centro de Tecnologia Mineral and Instituto Nacional de Tecnologia. (author) [pt
International Nuclear Information System (INIS)
Ristic, M.M.
1962-01-01
Detailed conclusions related to the UO 2 sintering can be drawn from investigating the kinetics of the sintering process. This report gives an thorough analysis of the the data concerned with sintering available in the literature taking into account the Jander and Arrhenius laws. This analysis completes the study of influence of the O/U ratio and the atmosphere on the sintering. Results presented are fundamentals of future theoretical and experimental work related to characterisation of the UO 2 sintering process
Open-Source Selective Laser Sintering (OpenSLS) of Nylon and Biocompatible Polycaprolactone.
Kinstlinger, Ian S; Bastian, Andreas; Paulsen, Samantha J; Hwang, Daniel H; Ta, Anderson H; Yalacki, David R; Schmidt, Tim; Miller, Jordan S
2016-01-01
Selective Laser Sintering (SLS) is an additive manufacturing process that uses a laser to fuse powdered starting materials into solid 3D structures. Despite the potential for fabrication of complex, high-resolution structures with SLS using diverse starting materials (including biomaterials), prohibitive costs of commercial SLS systems have hindered the wide adoption of this technology in the scientific community. Here, we developed a low-cost, open-source SLS system (OpenSLS) and demonstrated its capacity to fabricate structures in nylon with sub-millimeter features and overhanging regions. Subsequently, we demonstrated fabrication of polycaprolactone (PCL) into macroporous structures such as a diamond lattice. Widespread interest in using PCL for bone tissue engineering suggests that PCL lattices are relevant model scaffold geometries for engineering bone. SLS of materials with large powder grain size (~500 μm) leads to part surfaces with high roughness, so we further introduced a simple vapor-smoothing technique to reduce the surface roughness of sintered PCL structures which further improves their elastic modulus and yield stress. Vapor-smoothed PCL can also be used for sacrificial templating of perfusable fluidic networks within orthogonal materials such as poly(dimethylsiloxane) silicone. Finally, we demonstrated that human mesenchymal stem cells were able to adhere, survive, and differentiate down an osteogenic lineage on sintered and smoothed PCL surfaces, suggesting that OpenSLS has the potential to produce PCL scaffolds useful for cell studies. OpenSLS provides the scientific community with an accessible platform for the study of laser sintering and the fabrication of complex geometries in diverse materials.
Microhardness studies of nanocrystalline lead molybdate
International Nuclear Information System (INIS)
Anandakumar, V.M.; Abdul Khadar, M.
2009-01-01
Nanocrystalline lead molybdate (PbMoO 4 ) of four different grain sizes were synthesized through chemical precipitation technique and the grain sizes and crystal structure are determined using the broadening of X-ray diffraction patterns and transmission electron microscopy. The microhardness of nanocrystalline lead molybdate (PbMoO 4 ) with different grain sizes were measured using a Vicker's microhardness tester for various applied loads ranging from 0.049 to 1.96 N. The microhardness values showed significant indentation size effect at low indentation loads. The proportional specimen resistance model put forward by Li and Bradt and energy balance model put forward by Gong and Li were used to analyze the behaviour of measured microhardness values under different indentation loads. The microhardness data obtained for samples of different grain sizes showed grain size dependent strengthening obeying normal Hall-Petch relation. The dependence of compacting pressure and annealing temperature on microhardness of the nanostructured sample with grain size of ∼18 nm were also studied. The samples showed significant increase in microhardness values as the compacting pressure and annealing time were increased. The variation of microhardness of the material with pressure of pelletization and annealing time are discussed in the light of change of pore size distribution of the samples.
Energy Technology Data Exchange (ETDEWEB)
Rao, N V Rama; Saravanan, P; Gopalan, R; Raja, M Manivel; Rao, D V Sreedhara; Chandrasekaran, V [Defence Metallurgical Research Laboratory, Hyderabad-500 058 (India); Sivaprahasam, D [International Advanced Research Centre for Powder Metallurgy and New Materials Hyderabad-500 005 (India); Ranganathan, R [Saha Institute of Nuclear Physics, Kolkata-700 064 (India)], E-mail: rg_gopy@yahoo.com
2008-03-21
Nanocomposite powders comprising Sm-Co-Fe intermetallic phases and Fe(Co) were synthesized by high-energy ball milling and were consolidated into bulk magnets by the spark-plasma sintering (SPS) technique. While the microstructure of the SPS samples was characterized by transmission electron microscopy (TEM), the solubility of Fe in different phases was investigated using Moessbauer spectroscopy. TEM studies revealed that the spark-plasma sintered sample has Sm(Co,Fe){sub 5} as a major phase with Sm{sub 2}(Co,Fe){sub 17}, Sm(Co,Fe){sub 2} and Fe(Co) as secondary phases. The size of the nanocrystalline grains of all these phases was found to be in the range 50-100 nm. The Moessbauer spectra of the as-milled powders exhibited two different subspectra: a sextet corresponding to the Fe phase and a broad sextet associated with the Fe(Co) phase; while that of the SPS sample showed four different subspectra: a sextet corresponding to Fe and other three sextets corresponding to the Fe(Co), Sm(Co,Fe){sub 5} and Sm{sub 2}(Co,Fe){sub 17} phases; these results are in accordance with the TEM observation. Recoil magnetization and reversible susceptibility measurements revealed magnetically single phase behaviour of the SPS magnets.
The effects of surface finish and grain size on the strength of sintered silicon carbide
You, Y. H.; Kim, Y. W.; Lee, J. G.; Kim, C. H.
1985-01-01
The effects of surface treatment and microstructure, especially abnormal grain growth, on the strength of sintered SiC were studied. The surfaces of sintered SiC were treated with 400, 800 and 1200 grit diamond wheels. Grain growth was induced by increasing the sintering times at 2050 C. The beta to alpha transformation occurred during the sintering of beta-phase starting materials and was often accompanied by abnormal grain growth. The overall strength distributions were established using Weibull statistics. The strength of the sintered SiC is limited by extrinsic surface flaws in normal-sintered specimens. The finer the surface finish and grain size, the higher the strength. But the strength of abnormal sintering specimens is limited by the abnormally grown large tabular grains. The Weibull modulus increases with decreasing grain size and decreasing grit size for grinding.
Fractal characterization of the compaction and sintering of ferrites
Glass, H.J.; With, de G.
2001-01-01
A novel parameter, the fractal exponent DE, is derived using the concept of fractal scaling. The fractal exponent DE relates the development of a feature within a material to the development of the size of the material. As an application, structural changes during the compaction and sintering of
International Nuclear Information System (INIS)
Jackson, Andrew W.; Shebanova, Olga; Hector, Andrew L.; McMillan, Paul F.
2006-01-01
Solution phase reactions between tetrakisdimethylamidotitanium (Ti(NMe 2 ) 4 ) and ammonia yield precipitates with composition TiC 0.5 N 1.1 H 2.3 . Thermogravimetric analysis (TGA) indicates that decomposition of these precursor materials proceeds in two steps to yield rocksalt-structured TiN or Ti(C,N), depending upon the gas atmosphere. Heating to above 700 deg. C in NH 3 yields nearly stoichiometric TiN. However, heating in N 2 atmosphere leads to isostructural carbonitrides, approximately TiC 0.2 N 0.8 in composition. The particle sizes of these materials range between 4-12 nm. Heating to a temperature that corresponds to the intermediate plateau in the TGA curve (450 deg. C) results in a black powder that is X-ray amorphous and is electrically conducting. The bulk chemical composition of this material is found to be TiC 0.22 N 1.01 H 0.07 , or Ti 3 (C 0.17 N 0.78 H 0.05 ) 3.96 , close to Ti 3 (C,N) 4 . Previous workers have suggested that the intermediate compound was an amorphous form of Ti 3 N 4 . TEM investigation of the material indicates the presence of nanocrystalline regions x (C,N) y crystalline phases
Microwave sintering of Ag-nanoparticle thin films on a polyimide substrate
Energy Technology Data Exchange (ETDEWEB)
Fujii, S., E-mail: fujii.s.ap@m.titech.ac.jp [Department of Applied Chemistry, Tokyo Institute of Technology, Tokyo 152-8522 (Japan); Department of Information and Communication System Engineering, National Institute of Technology, Okinawa College, Nago, Okinawa 905-2192 (Japan); Kawamura, S.; Maitani, M. M.; Suzuki, E.; Wada, Y. [Department of Applied Chemistry, Tokyo Institute of Technology, Tokyo 152-8522 (Japan); Mochizuki, D. [Interdisciplinary Cluster for Cutting Edge Research, Center for Energy and Environmental Science, Shinshu University, Ueda, Nagano 386-8567 (Japan)
2015-12-15
Ag-nanoparticle thin films on a polyimide substrate were subjected to microwave sintering by use of a single-mode waveguide applicator. A two-step sintering process was employed. First, at low conductivities of the film, the film sample was placed at the site of the maximum electric field and subjected to microwave irradiation. Second, when the conductivity of the film increased, the film sample was placed at the site of the maximum magnetic field and again subjected to microwave irradiation. The microwave sintering process was completed within 1.5 min, which is significantly lower than the time required for the oven heating process. The resulting conductivity of the film, albeit only 30% of that of the bulk material, was seven times that of a film annealed at the same temperature in a furnace. Scanning electron microscopy images revealed that the nanoparticles underwent both grain necking and grain growth during microwave sintering. In addition, this sintering process was equivalent to the oven heating process performed at a 50 °C higher annealing temperature. An electromagnetic wave simulation and a heat transfer simulation of the microwave sintering process were performed to gain a thorough understanding of the process.
Microwave sintering of Ag-nanoparticle thin films on a polyimide substrate
Directory of Open Access Journals (Sweden)
S. Fujii
2015-12-01
Full Text Available Ag-nanoparticle thin films on a polyimide substrate were subjected to microwave sintering by use of a single-mode waveguide applicator. A two-step sintering process was employed. First, at low conductivities of the film, the film sample was placed at the site of the maximum electric field and subjected to microwave irradiation. Second, when the conductivity of the film increased, the film sample was placed at the site of the maximum magnetic field and again subjected to microwave irradiation. The microwave sintering process was completed within 1.5 min, which is significantly lower than the time required for the oven heating process. The resulting conductivity of the film, albeit only 30% of that of the bulk material, was seven times that of a film annealed at the same temperature in a furnace. Scanning electron microscopy images revealed that the nanoparticles underwent both grain necking and grain growth during microwave sintering. In addition, this sintering process was equivalent to the oven heating process performed at a 50 °C higher annealing temperature. An electromagnetic wave simulation and a heat transfer simulation of the microwave sintering process were performed to gain a thorough understanding of the process.
Carbonate effects on hexavalent uranium removal from water by nanocrystalline titanium dioxide
International Nuclear Information System (INIS)
Wazne, Mahmoud; Meng, Xiaoguang; Korfiatis, George P.; Christodoulatos, Christos
2006-01-01
A novel nanocrystalline titanium dioxide was used to treat depleted uranium (DU)-contaminated water under neutral and alkaline conditions. The novel material had a total surface area of 329 m 2 /g, total surface site density of 11.0 sites/nm 2 , total pore volume of 0.415 cm 3 /g and crystallite size of 6.0 nm. It was used in batch tests to remove U(VI) from synthetic solutions and contaminated water. However, the capacity of the nanocrystalline titanium dioxide to remove U(VI) from water decreased in the presence of inorganic carbonate at pH > 6.0. Adsorption isotherms, Fourier transform infrared (FTIR) spectroscopy, and surface charge measurements were used to investigate the causes of the reduced capacity. The surface charge and the FTIR measurements suggested that the adsorbed U(VI) species was not complexed with carbonate at neutral pH values. The decreased capacity of titanium dioxide to remove U(VI) from water in the presence of carbonate at neutral to alkaline pH values was attributed to the aqueous complexation of U(VI) by inorganic carbonate. The nanocrystalline titanium dioxide had four times the capacity of commercially available titanium dixoide (Degussa P-25) to adsorb U(VI) from water at pH 6 and total inorganic carbonate concentration of 0.01 M. Consequently, the novel material was used to treat DU-contaminated water at a Department of Defense (DOD) site
Synthesis of Nanocrystalline SnO2 Modified TiO2:a Material for Carbon Monoxide Gas Sensor
Directory of Open Access Journals (Sweden)
A. B. BODADE
2008-11-01
Full Text Available Nanocrystalline SnO2 doped TiO2 having average crystallite size of 45-50 nm were synthesized by the sol-gel method and studied for gas sensing behavior to reducing gases like CO, liquefied petroleum gas (LPG, NH3 and H2. The material characterization was done by using X-ray diffraction (XRD, Fourier transform infrared spectroscopy (FT-IR and scanning electron microscope (SEM. The sensitivity measurements were carried out as a function of different operating temperature in SnO2 doped TiO2. The 15 wt.% SnO2 doped TiO2 based CO sensor shows better sensitivity at an operating temperature 240°C Incorporation of 0.5 wt% Pd improved the sensitivity, selectivity, response time and reduced the operating temperature from 240°C to 200°C for CO sensor.
Review: Plasma-enhanced chemical vapor deposition of nanocrystalline diamond
Directory of Open Access Journals (Sweden)
Katsuyuki Okada
2007-01-01
Full Text Available Nanocrystalline diamond films have attracted considerable attention because they have a low coefficient of friction and a low electron emission threshold voltage. In this paper, the author reviews the plasma-enhanced chemical vapor deposition (PE-CVD of nanocrystalline diamond and mainly focuses on the growth of nanocrystalline diamond by low-pressure PE-CVD. Nanocrystalline diamond particles of 200–700 nm diameter have been prepared in a 13.56 MHz low-pressure inductively coupled CH4/CO/H2 plasma. The bonding state of carbon atoms was investigated by ultraviolet-excited Raman spectroscopy. Electron energy loss spectroscopy identified sp2-bonded carbons around the 20–50 nm subgrains of nanocrystalline diamond particles. Plasma diagnostics using a Langmuir probe and the comparison with plasma simulation are also reviewed. The electron energy distribution functions are discussed by considering different inelastic interaction channels between electrons and heavy particles in a molecular CH4/H2 plasma.
Grain growth studies on nanocrystalline Ni powder
International Nuclear Information System (INIS)
Rane, G.K.; Welzel, U.; Mittemeijer, E.J.
2012-01-01
The microstructure of nanocrystalline Ni powder produced by ball-milling and its thermal stability were investigated by applying different methods of X-ray diffraction line-profile analysis: single-line analysis, whole powder-pattern modelling and the (modified) Warren–Averbach method were employed. The kinetics of grain growth were investigated by both ex-situ and in-situ X-ray diffraction measurements. With increasing milling time, the grain-size reduction is accompanied by a considerable narrowing of the size distribution and an increase in the microstrain. Upon annealing, initial, rapid grain growth occurs, accompanied by the (almost complete) annihilation of microstrain. For longer annealing times, the grain-growth kinetics depend on the initial microstructure: a smaller microstrain with a broad grain-size distribution leads to linear grain growth, followed by parabolic grain growth, whereas a larger microstrain with a narrow grain-size distribution leads to incessant linear grain growth. These effects have been shown to be incompatible with grain-boundary curvature driven growth. The observed kinetics are ascribed to the role of excess free volume at the grain boundaries of nanocrystalline material and the prevalence of an “abnormal grain-growth” mechanism.
Marvel, Christopher Jonathan
The development of nanocrystalline materials has been increasingly pursued over the last few decades. They have been shown to exhibit superior properties compared to their coarse-grain counterparts, and thus present a tremendous opportunity to revolutionize the performance of nanoscale devices or bulk structural materials. However, nanocrystalline materials are highly prone to grain growth, and if the nanocrystalline grains coarsen, the beneficial properties are lost. There is a strong effort to determine the most effective thermal stability mechanisms to avoid grain growth, but the physical nature of nanocrystalline grain growth is still unclear due to a lack of detailed understanding of nanocrystalline microstructures. Furthermore, the influence of contamination has scarcely been explored with advanced transmission electron microscopy techniques, nor has there been a direct comparison of alloys fabricated with different bulk processes. Therefore, this research has applied aberration-corrected scanning transmission electron microscopy to characterize nanocrystalline Ni-W on the atomic scale and elucidate the physical grain growth behavior. Three primary objectives were pursued: (1) explore the thermal stability mechanisms of nanocrystalline Ni-W, (2) evaluate the phase stability of Ni-W and link any findings to grain growth behavior, and (3) compare the influences of bulk fabrication processing, including electrodeposition, DC magnetron sputtering, and mechanical alloying, on the thermal stability and phase stability of Ni-W. Several thermal stability mechanisms were identified throughout the course of this research. First and foremost, W-segregation was scarcely observed to grain boundaries, and it is unclear if W-segregation improves thermal stability contrary to most reports in the 2 literature. Long-range Ni4W chemical ordering was observed in alloys with more than 20 at.% W, and it is likely Ni4W domains reduce grain boundary mobility. In addition, lattice
Inkjet Printing and Ebeam Sintering Approach to Fabrication of GHz Meta material Absorber
International Nuclear Information System (INIS)
Park, J. W.; Kim, Y. J.; Lee, Y. P.; Park, I. S.; Kang, J. H.; Lim, Jongwoo; Kim, Jonghee; Kim, Hyotae
2013-01-01
Metamaterial absorber structure of GHz range is fabricated by inkjet printing and e-beam sintering. The inkjet printing is of interest, which give the easier and quicker way to fabricate large scale metamaterials than the approaches by the lithographic process, Furthermore it is more suitable to make flexible electronics, which has yet been great technologic trend. Usual post process of inkjet printing is the sintering to ensure solvent-free from the printed pattern and to its better conductivity comparable to the ordinary vacuum deposition process. E-beam irradiation sintering of the pattern is promising because it is inherently local and low temperature process. The main procedure of metamaterials fabrication is printing a resonator structure with lossy metal such as Ag or Au. We designed two types of Ag based multiband absorber which are double and quadruple bands. Those adsorber patterns are printed on polyimide substrate with commercially available Ag ink (DGP 40LT-15C, 25C). The absorbance performance of fabricated metamaterials is characterized by Hewlett-Packard E836B network analyzer in microwave anechoic chamber. The conductivity enhancement after e-beam or other sintering process is checked by measuring sheet resistance. The absorbance of the fabricated metamaterial is measured around 60% for the types designed. The absorbance is not high enough to practical use, which is attributed to low conductivity of the printed pattern. The spectrum shows, however, quite interesting large broadness, which come in the interval between each pack absorbance, witch needs further study. Though the extent of its effectiveness of inkjet printing in metamaterials needs more experimental studies, the demonstrated capability of quick and large area fabrication to flexible substrate is excellent
Microstructural Analysis of Sintered Gradient Materials Based on Distaloy SE Powder
Directory of Open Access Journals (Sweden)
Zarębski K.
2016-06-01
Full Text Available The study describes the microstructural analysis of cylindrically-shaped functionally graded products sintered from iron powder with scheduled graded structure on the cross-section running from the core to the surface layer of the sinter. Different types of structure were produced using Distaloy SE powder in two compositions - one without the addition of carbon, and another with 0.6wt% C. Two methods were used to fill the die cavity and shape the products. The first method involving a two-step compaction of individual layers. The second method using an original technique of die filling enabled the formation of transition zone between the outer layer and the core still at the stage of product shaping. As part of microstructural analysis, structural constituents were identified and voids morphology was examined. Studies covered the effect of the type of the applied method on properties of the graded zone obtained in the manufactured products
Sintering of cermets on the base of corundum and molybdenum
International Nuclear Information System (INIS)
Fedotov, A.V.
1987-01-01
Liquid-phase sintering of cermets has been studied to develop rational technology allowing to produce a dense material at lower temperatures. Molybdenum of the MPCh mark with the specific surface ranged from 1900 to 4000 cm 2 /g and the corundum powder of the VK-94-1 mark with the specific surface of 6000 cm 2 /g containing upto 10% of the glass-phase have been used as initial materials. It is shown that application of the VK-94-1 ceramics powder for molybdenum content cermets allows to decrease the temperature of dense material production (∼ upto 100 deg C). To produce dense materials, it is necessary to restrict the initial porosity of compaction and to correspond it to the sintering conditions. The increase of molybdenum dispersion allows to produce material with the more homogeneous structure, higher density and strength. Molybdenum presence decreases recrystallization of corundum crystals and causes structure production resistant to high-temperature heating
Simulated UO{sub 2} fuel containing CsI by spark plasma sintering
Energy Technology Data Exchange (ETDEWEB)
Wangle, T. [European Commission, Joint Research Centre (JRC), Institute for Transuranium Elements (ITU), Postfach 2340, 76125 Karlsruhe (Germany); Czech Technical University in Prague, Faculty of Nuclear Sciences and Physical Engineering, Břehová 7, Praha 1, 115 19 (Czech Republic); Tyrpekl, V. [European Commission, Joint Research Centre (JRC), Institute for Transuranium Elements (ITU), Postfach 2340, 76125 Karlsruhe (Germany); Cologna, M., E-mail: marco.cologna@ec.europa.eu [European Commission, Joint Research Centre (JRC), Institute for Transuranium Elements (ITU), Postfach 2340, 76125 Karlsruhe (Germany); Somers, J. [European Commission, Joint Research Centre (JRC), Institute for Transuranium Elements (ITU), Postfach 2340, 76125 Karlsruhe (Germany)
2015-11-15
Herein, an innovative preparation procedure has been deployed enabling, for the first time, the incorporation of volatile fission product simulant into highly dense nuclear fuel pellets. Highly volatile fission products were embedded in a dense UO{sub 2} matrix in the form of CsI by simply mixing starting materials and consolidation in a Spark Plasma Sintering step at 1000 °C with a 5 min dwell time. CsI particles were evenly distributed throughout the pellet and were located at the grain boundaries. The sintering rate is dependent on the O/U ratio of the powder. Addition of CsI also acts as a sintering aid, reducing the temperature of maximum densification. - Highlights: • A new method was developed to incorporation of volatile fission products simulants into dense nuclear fuel pellets. • CsI doped UO{sub 2} pellets were synthetized for the first time, by Spark Plasma Sintering. • The sintering rate in Spark Plasma Sintering is dependent on the O/U ratio of UO{sub 2+x}.
Effect of temperature on sintered austeno-ferritic stainless steel microstructure
Energy Technology Data Exchange (ETDEWEB)
Munez, C.J. [Departamento de Ciencia e Ingenieria de Materiales, Escuela Superior de Ciencias Experimentales y Tecnologia, Universidad Rey Juan Carlos, 28933 Mostoles, Madrid (Spain)], E-mail: claudio.munez@urjc.es; Utrilla, M.V.; Urena, A. [Departamento de Ciencia e Ingenieria de Materiales, Escuela Superior de Ciencias Experimentales y Tecnologia, Universidad Rey Juan Carlos, 28933 Mostoles, Madrid (Spain)
2008-09-08
The influence of temperature on microstructural changes of sintered austeno-ferritic steels has been investigated. PM stainless steels have been obtained by sintering mixtures of austenitic and ferritic stainless steel powders. Only temperature-induced phase transformation was observed in austenite, as a result of elements interdiffusion between both phases. Microstructural characterization was completed with atomic force microscopy (AFM) and micro- and nano-indentation test, it is revealed an increase in the hardness with respect to the solutionized materials.
Fe(Co)SiBPCCu nanocrystalline alloys with high Bs above 1.83 T
Liu, Tao; Kong, Fengyu; Xie, Lei; Wang, Anding; Chang, Chuntao; Wang, Xinmin; Liu, Chain-Tsuan
2017-11-01
Fe84.75-xCoxSi2B9P3C0.5Cu0.75 (x = 0, 2.5 and 10) nanocrystalline alloys with excellent magnetic properties were successfully developed. The fully amorphous alloy ribbons exhibit wide temperature interval of 145-156 °C between the two crystallization events. It is found that the excessive substitution of Co for Fe greatly deteriorates the magnetic properties due to the non-uniform microstructure with coarse grains. The alloys with x = 0 and 2.5 exhibit high saturation magnetization (above 1.83 T), low core loss and relatively low coercivity (below 5.4 A/m) after annealing. In addition, the Fe84.75Si2B9P3C0.5Cu0.75 nanocrystalline alloy also exhibits good frequency properties and temperature stability. The excellent magnetic properties were explained by the uniform microstructure with small grain size and the wide magnetic domains of the alloy. Low raw material cost, good manufacturability and excellent magnetic properties will make these nanocrystalline alloys prospective candidates for transformer and motor cores.
Creation and Validation of Sintered PTFE BRDF Targets & Standards.
Durell, Christopher; Scharpf, Dan; McKee, Greg; L'Heureux, Michelle; Georgiev, Georgi; Obein, Gael; Cooksey, Catherine
2015-09-21
Sintered polytetrafluoroethylene (PTFE) is an extremely stable, near-perfect Lambertian reflecting diffuser and calibration standard material that has been used by national labs, space, aerospace and commercial sectors for over two decades. New uncertainty targets of 2 % on-orbit absolute validation in the Earth Observing Systems community have challenged the industry to improve is characterization and knowledge of almost every aspect of radiometric performance (space and ground). Assuming "near perfect" reflectance for angular dependent measurements is no longer going to suffice for many program needs. The total hemispherical spectral reflectance provides a good mark of general performance; but, without the angular characterization of bidirectional reflectance distribution function (BRDF) measurements, critical data is missing from many applications and uncertainty budgets. Therefore, traceable BRDF measurement capability is needed to characterize sintered PTFE's angular response and provide a full uncertainty profile to users. This paper presents preliminary comparison measurements of the BRDF of sintered PTFE from several laboratories to better quantify the BRDF of sintered PTFE, assess the BRDF measurement comparability between laboratories, and improve estimates of measurement uncertainties under laboratory conditions.
Directory of Open Access Journals (Sweden)
Pouchly V.
2012-01-01
Full Text Available The sintering is a complex thermally activated process, thus any prediction of sintering behaviour is very welcome not only for industrial purposes. Presented paper shows the possibility of densification prediction based on concept of Master Sintering Surface (MSS for pressure assisted Spark Plasma Sintering (SPS. User friendly software for evaluation of the MSS is presented. The concept was used for densification prediction of alumina ceramics sintered by SPS.
Defectoscopy of direct laser sintered metals by low transmission ultrasonic frequencies
Directory of Open Access Journals (Sweden)
Ebersold Zoran
2012-01-01
Full Text Available This paper focuses on the improvement of ultrasonic defectoscopy used for machine elements produced by direct laser metal sintering. The direct laser metal sintering process introduces the mixed metal powder and performs its subsequent laser consolidation in a single production step. Mechanical elements manufactured by laser sintering often contain many hollow cells due to weight reduction. The popular pulse echo defectoscopy method employing very high frequencies of several GHz is not successful on these samples. The aim of this paper is to present quadraphonic transmission ultrasound defectoscopy which uses low range frequencies of few tens of kHz. Therefore, the advantage of this method is that it enables defectoscopy for honeycombed materials manufactured by direct laser sintering. This paper presents the results of testing performed on AlSi12 sample. [Projekat Ministarstva nauke Republike Srbije, br. OI 172057
Wolf, Michael; Wurm, Alexander; Heinemann, Friedhelm; Gerber, Thomas; Reichert, Christoph; Jäger, Andreas; Götz, Werner
2014-01-01
Maxillary sinus floor augmentation is a treatment that has been proposed for patients in whom the alveolar bone height is insufficient. This procedure is commonly used in patients aged 40 to 70 years and older. However, little information exists whether the factor of age might influence the outcome of augmentation procedures. The aim of this study was to investigate whether the patient's age has an effect on bone formation and incorporation in maxillary sinus floor augmentation procedures. A fully synthetic nanocrystalline bone augmentation material (NanoBone, Artoss) was used for sinus floor augmentation in patients with a subantral vertical bone height of at least 3 mm and maximum of 7 mm. After 7 months healing time, biopsy specimens were taken and were divided into two groups according to the patient's age. Exclusion criteria were poor general health (eg, severe renal/and or liver disease), history of a radiotherapy in the head region, chemotherapy at the time of surgical procedure, noncompensated diabetes mellitus, symptoms of a maxillary sinus disease, active periodontal or systemic diseases, smoking, and poor oral hygiene. Histologic analyses with hematoxylin-eosin stain were performed. Multinucleated osteoclast-like cells were identified by histochemical staining (tartrate-resistant acid phosphatase [TRAP]). Quantitative and age-dependent assessment of bone formation, residual bone grafting material, and soft tissue formation following sinus augmentation was performed using histomorphometric analysis and the Bonferroni adjustment of the Student t test. Twenty biopsy specimens from 17 patients were taken and divided into two groups according to age (group 1: 41 to 52 years; group 2: 66 to 71 years) containing 10 specimens each, which were analyzed in triplicate resulting in a total of 30 specimens per group. A regeneration process with varying amounts of newly formed bone surrounded by marrow-like tissue was present in all augmented regions. No signs of
Characterization of SiCf/SiC and CNT/SiC composite materials produced by liquid phase sintering
International Nuclear Information System (INIS)
Lee, J.K.; Lee, S.P.; Cho, K.S.; Byun, J.H.; Bae, D.S.
2011-01-01
This paper dealt with the microstructure and mechanical properties of SiC based composites reinforced with different reinforcing materials. The composites were fabricated using reinforcing materials of carbon nanotubes (CNT) and Tyranno Lox-M SiC chopped fibers. The volume fraction of carbon nanotubes was also varied in this composite system. An Al 2 O 3 -Y 2 O 3 powder mixture was used as a sintering additive in the consolidation of the SiC matrix. The characterization of the composites was investigated by means of SEM and three point bending tests. These composites showed a dense morphology of the matrix region, by the creation of a secondary phase. The composites reinforced with SiC chopped fibers possessed a flexural strength of about 400 MPa at room temperature. The flexural strength of the carbon nanotubes composites had a tendency to decrease with increased volume fraction of the reinforcing material.
On the Mechanism of Microwave Flash Sintering of Ceramics
Directory of Open Access Journals (Sweden)
Yury V. Bykov
2016-08-01
Full Text Available The results of a study of ultra-rapid (flash sintering of oxide ceramic materials under microwave heating with high absorbed power per unit volume of material (10–500 W/cm3 are presented. Ceramic samples of various compositions—Al2O3; Y2O3; MgAl2O4; and Yb(LaO2O3—were sintered using a 24 GHz gyrotron system to a density above 0.98–0.99 of the theoretical value in 0.5–5 min without isothermal hold. An analysis of the experimental data (microwave power; heating and cooling rates along with microstructure characterization provided an insight into the mechanism of flash sintering. Flash sintering occurs when the processing conditions—including the temperature of the sample; the properties of thermal insulation; and the intensity of microwave radiation—facilitate the development of thermal runaway due to an Arrhenius-type dependency of the material’s effective conductivity on temperature. The proper control over the thermal runaway effect is provided by fast regulation of the microwave power. The elevated concentration of defects and impurities in the boundary regions of the grains leads to localized preferential absorption of microwave radiation and results in grain boundary softening/pre-melting. The rapid densification of the granular medium with a reduced viscosity of the grain boundary phase occurs via rotation and sliding of the grains which accommodate their shape due to fast diffusion mass transport through the (quasi-liquid phase. The same mechanism based on a thermal runaway under volumetric heating can be relevant for the effect of flash sintering of various oxide ceramics under a dc/ac voltage applied to the sample.
Niittynen, J.; Abbel, R.; Mäntysalo, M.; Perelaer, J.; Schubert, U.S.; Lupo, D.
2014-01-01
In this contribution several alternative sintering methods are compared to traditional thermal sintering as high temperature and long process time of thermal sintering are increasing the costs of inkjet-printing and preventing the use of this technology in large scale manufacturing. Alternative
International Nuclear Information System (INIS)
Khattab, R.M.; EL-Rafei, A.M.; Zawrah, M.F.
2012-01-01
Highlights: ► We succeeded to obtain in situ formed sintered cordierite–mullite nano–macro composites from waste and pure materials at 1400 °C. ► Their sinterability was greatly dependent on both firing temperature and composition. ► XRD patterns showed that the optimum temperature required for formation of sintered cordierite–mullite nano–macro composites was achieved at 1400 °C. ► The batch containing 70 wt.% cordierite and 30 wt.% mullite exhibited the best properties. ► Microstructures of the densified composites were composed of nano–macro cordierite–mullite structures. -- Abstract: This study aims at in situ formation of sintered cordierite–mullite nano–macro composites having high technological properties using waste silica fume, calcined ball clay, calcined alumina, and magnesia as starting materials. The starting materials were mixed in different ratios to obtain different cordierite–mullite composite batches in which the cordierite contents ranged from 50 to 100 wt.%. The batches were uni-axially pressed at 100 MPa and sintered at 1350, 1400 and 1450 °C to select the optimum temperature required for cordierite–mullite nano–macro composites formation. The formed phases were identified by X-ray diffraction (XRD) pattern. The sintering parameters in terms of bulk density (BD) and apparent porosity (AP) were determined. The microstructure of composites has been investigated by scanning electron microscope (SEM). Cold crushing strength (CCS) of the sintered batches was evaluated. The result revealed that the cordierite–mullite nano–macro composites were in-situ formed at 1400 °C. The batch containing 70 wt.% cordierite showed good physical and mechanical properties.
Sintering study in vertical fixed bed reactor for synthetic aggregate production
International Nuclear Information System (INIS)
Quaresma, D.S.; Neves, A.S.S.; Melo, A.O.; Pereira, L.F.S.; Bezerra, P.T.S.; Macedo, E.N.; Souza, J.A.S.
2017-01-01
The synthetic aggregates are being employed in civil construction for the reduction of mineral extraction activities. Within this context, the recycling of industrial waste is the basis of the majority of processes to reduce the exploitation of mineral resources. In this work the sintering in a vertical fixed bed reactor for synthetic aggregate production using 20% pellets and 80% charcoal was studied. The pellets were prepared from a mixture containing clay, charcoal and fly ash. Two experiments varying the speed of air sucking were carried out. The material produced was analyzed by X-ray diffraction, scanning electron microscopy, measures of their ceramic properties, and particle size analysis. The results showed that the solid-state reactions, during the sintering process, were efficient and the produced material was classified as coarse lightweight aggregate. The process is interesting for the sintering of aggregates, and can be controlled by composition, particle size, temperature gradient and gaseous flow. (author)
Doped nanocrystalline ZnO powders for non-linear resistor applications by spray pyrolysis method.
Hembram, Kaliyan; Vijay, R; Rao, Y S; Rao, T N
2009-07-01
Homogeneous and doped nanocrystalline ZnO powders (30-200 nm) were synthesized by spray pyrolysis technique. The spray pyrolysed powders were calcined in the temperature range of 500-750 degrees C. Formation of insulating pyrochlore phase started from 700 degrees C during the calcination itself. The calcined powders were compacted and sintered at different temperatures ranging from 900-1200 degrees C for 0.5-4 h. The densification behavior was found to be dependent on calcination temperature of the nanopowder. The resulting discs were found to have density (5.34-5.62 g/cc) in the range of 96-99% of theoretical density. The breakdown voltage value obtained for the nanopowder based non-linear resistor is 10.3 kV/cm with low leakage current density of 0.7 microA/cm2 and coefficient of nonlinearity as high as 193. The activation energy for grain growth of the doped ZnO nanopowder powders is 449.4 +/- 15 kJ/mol.
Processing and Properties of Distaloy Sa Sintered Alloys with Boron and Carbon
Directory of Open Access Journals (Sweden)
Karwan-Baczewska J.
2015-04-01
Full Text Available Prealloyed iron-based powders, manufactured in Höganäs Company, are used in the automotive parts industry. The properties and life time of such sintered parts depend, first of all, on their chemical composition, the production method of the prealloyed powder as well as on the technology of their consolidation and sintering. One of simpler and conventional methods aimed at increasing the density in sintered products is the process of activated sintering, performed, for example, by adding boron as elementary boron powder. Under this research project obtained were novel sintered materials, based on prealloyed and diffusion bonded powder, type: Distaloy SA, with the following chemical composition: Fe-1.75% Ni-1.5%Cu- 0.5%Mo with carbon (0.55%; 0.75% and boron (0.2%, 0.4% and 0.6%. Distaloy SA samples alloyed with carbon and boron were manufactured by mixing powders in a Turbula mixer, then compressed using a hydraulic press under a pressure of 600 MPa and sintered in a tube furnace at 1473 K, for a 60 minute time, in the hydrogen atmosphere. After the sintering process, there were performed density and porosity measurements as well as hardness tests and mechanical properties were carried out, too. Eventually, analyzed was the effect of boron upon density, hardness and mechanical properties of novel sintered construction parts made from Distaloy SA powder.
Laser-Induced Reductive Sintering of Nickel Oxide Nanoparticles under Ambient Conditions
Paeng, Dongwoo; Lee, Daeho; Yeo, Junyeob; Yoo, Jae-Hyuck; Allen, Frances I.; Kim, Eunpa; So, Hongyun; Park, Hee K.; Minor, Andrew M.; Grigoropoulos, Costas P.
2015-01-01
© 2015 American Chemical Society. This work is concerned with the kinetics of laser-induced reductive sintering of nonstoichiometric crystalline nickel oxide (NiO) nanoparticles (NPs) under ambient conditions. The mechanism of photophysical reductive sintering upon irradiation using a 514.5 nm continuous-wave (CW) laser on NiO NP thin films has been studied through modulating the laser power density and illumination time. Protons produced due to high-temperature decomposition of the solvent present in the NiO NP ink, oxygen vacancies in the NiO NPs, and electronic excitation in the NiO NPs by laser irradiation all affect the early stage of the reductive sintering process. Once NiO NPs are reduced by laser irradiation to Ni, they begin to coalesce, forming a conducting material. In situ optical and electrical measurements during the reductive sintering process take advantage of the distinct differences between the oxide and the metallic phases to monitor the transient evolution of the process. We observe four regimes: oxidation, reduction, sintering, and reoxidation. A characteristic time scale is assigned to each regime.
Laser-Induced Reductive Sintering of Nickel Oxide Nanoparticles under Ambient Conditions
Paeng, Dongwoo
2015-03-19
© 2015 American Chemical Society. This work is concerned with the kinetics of laser-induced reductive sintering of nonstoichiometric crystalline nickel oxide (NiO) nanoparticles (NPs) under ambient conditions. The mechanism of photophysical reductive sintering upon irradiation using a 514.5 nm continuous-wave (CW) laser on NiO NP thin films has been studied through modulating the laser power density and illumination time. Protons produced due to high-temperature decomposition of the solvent present in the NiO NP ink, oxygen vacancies in the NiO NPs, and electronic excitation in the NiO NPs by laser irradiation all affect the early stage of the reductive sintering process. Once NiO NPs are reduced by laser irradiation to Ni, they begin to coalesce, forming a conducting material. In situ optical and electrical measurements during the reductive sintering process take advantage of the distinct differences between the oxide and the metallic phases to monitor the transient evolution of the process. We observe four regimes: oxidation, reduction, sintering, and reoxidation. A characteristic time scale is assigned to each regime.
Bimodal microstructure and deformation of cryomilled bulk nanocrystalline Al-7.5Mg alloy
International Nuclear Information System (INIS)
Lee, Z.; Witkin, D.B.; Radmilovic, V.; Lavernia, E.J.; Nutt, S.R.
2005-01-01
The microstructure, mechanical properties and deformation response of bimodal structured nanocrystalline Al-7.5Mg alloy were investigated. Grain refinement was achieved by cryomilling of atomized Al-7.5Mg powders, and then cryomilled nanocrystalline powders blended with 15 and 30% unmilled coarse-grained powders were consolidated by hot isostatic pressing followed by extrusion to produce bulk nanocrystalline alloys. Bimodal bulk nanocrystalline Al-7.5Mg alloys, which were comprised of nanocrystalline grains separated by coarse-grain regions, show balanced mechanical properties of enhanced yield and ultimate strength and reasonable ductility and toughness compared to comparable conventional alloys and nanocrystalline metals. The investigation of tensile and hardness test suggests unusual deformation mechanisms and interactions between ductile coarse-grain bands and nanocrystalline regions
Infrared absorption study of hydrogen incorporation in thick nanocrystalline diamond films
International Nuclear Information System (INIS)
Tang, C.J.; Neves, A.J.; Carmo, M.C.
2005-01-01
We present an infrared (IR) optical absorbance study of hydrogen incorporation in nanocrystalline diamond films. The thick nanocrystalline diamond films were synthesized by microwave plasma-assisted chemical vapor deposition and a high growth rate about 3.0 μm/h was achieved. The morphology, phase quality, and hydrogen incorporation were assessed by means of scanning electron microscopy, Raman spectroscopy, and Fourier-transform infrared spectroscopy (FTIR). Large amount of hydrogen bonded to nanocrystalline diamond is clearly evidenced by the huge CH stretching band in the FTIR spectrum. The mechanism of hydrogen incorporation is discussed in light of the growth mechanism of nanocrystalline diamond. This suggests the potential of nanocrystalline diamond for IR electro-optical device applications
DEFF Research Database (Denmark)
Sun, Jie; Lindvall, Niclas; Cole, Matthew T.
2012-01-01
Metal-catalyst-free chemical vapor deposition (CVD) of large area uniform nanocrystalline graphene on oxidized silicon substrates is demonstrated. The material grows slowly, allowing for thickness control down to monolayer graphene. The as-grown thin films are continuous with no observable pinholes...
Composite materials based on high-modulus compounds for additive technology
Grigoriev, M.; Kotelnikov, N.; Buyakova, S.; Kulkov, S.
2016-07-01
The effect of adding nanocrystalline ZrO2 and submicron TiC to ultrafine Al2O3 on mechanical properties and the microstructure of the composites developed by hot pressing was investigated. It was shown that by means of hot pressing in argon atmosphere at the sintering temperature of 1500 °C one can obtain the composites of Al2O3-ZrO2-TiC with a fine structure and minimal porosity. It was shown that in the material a multi-scale hierarchical structure is formed, which possesses high physical and mechanical properties: the hardness and fracture toughness was 22 GPa and 5.2 MPa*m1/2, respectively. It has been shown that mechanical properties of the composite are better than those of commercial composites based on aluminum oxide (Al2O3, ZTA, Al2O3-TiC) and are comparable to those of silicon nitride.
The electrochemical characteristics of Mg2Ni nanocrystalline hydrogen storage alloy
International Nuclear Information System (INIS)
Zhang Ling; Zhou Xiaosong; Peng Shuming
2008-06-01
The nanocrystalline Mg 2 Ni materials were prepared by mechanical alloying. The cyclic voltametry results indicated that the potential of oxidation peak was shift as the scan rate increased and the absorption property of Mg 2 Ni prepared by mechanical alloying was increased even at ambient temperature. The absorption and desorption of hydrogen in Mg 2 Ni alloy were remarkably accelerated with the rising temperature. Small angel X-ray scattering results indicated that the Mg 2 Ni powder have 1-5 nm and 5-10 nm particle size distribution, which increased the acting sites of hydrogen absorption/desorption reaction and decreased the diffusion path of hydrogen desorption. It was induced to the enhanced performance of Mg 2 Ni nanocrystalline powder. The cycle life investigated results indicated that the activation property of Mg 2 Ni nanocrystal-line hydrogen storage alloy electrode was excellent, the capacitance maintenance ration was 66% after 200 cycles. The coating of epoxy resin on one side of the electrode had no effect on the activation property and the capacitance maintenance ration was better than the uncoating one. But the anode peak current value and the cathodic peak current value were decreased remarkably which indicated that the hydrogen absorption/desorption rate and the charge/discharge degree had decreased. (authors)
International Nuclear Information System (INIS)
Yue Zhenxing; Chen Shaofeng; Qi Xiwei; Gui Zhilun; Li Longtu
2004-01-01
For the purpose of multilayer chip EMI filters, the new ferroelectric-ferrite composite ceramics were prepared by mixing PMZNT relaxor ferroelectric powder with composition of 0.85Pb(Mg 1/3 Nb 2/3 )O 3 -0.1Pb(Ni 1/3 Nb 2/3 )O 3 -0.05PbTiO 3 and NiCuZn ferrite powder with composition of (Ni 0.20 Cu 0.20 Zn 0.60 )O(Fe 2 O 3 ) 0.97 at low sintering temperatures. A small amount of Bi 2 O 3 was added to low sintering temperature. Consequently, the dense composite ceramics were obtained at relative low sintering temperatures, which were lower than 940 deg. C. The X-ray diffractometer (XRD) identifications showed that the sintered ceramics retained the presence of distinct ferroelectric and ferrite phases. The sintering studies and scanning electron microscope (SEM) observations revealed that the co-existed two phases affect the sintering behavior and grain growth of components. The electromagnetic properties, such as dielectric constant and initial permeability, change continuously between those of two components. Thus, the low-temperature sintered ferroelectric-ferrite composite ceramics with tunable electromagnetic properties were prepared by adjusting the relative content of two components. These materials can be used for multilayer chip EMI filters with various properties
Production of pure sintered alumina
International Nuclear Information System (INIS)
Rocha, J.C. da; Huebner, H.W.
1982-01-01
With the aim of optimizing the sintering parameters, the strength of a large number of alumina samples was determined which were produced under widely varying sintering conditions and with different amounts of MgO content. The strength as a function of sintering time or temperature was found to go through a maximum. With increasing time, this maximum is shifted to lower temperatures, and with decreasing temperature to longer times. Data pairs of sintering times and temperatures which yeld the strength maximum were determined. The value of the strength at the maximum remains unchanged. The strength is high (= 400 MN/m 2 , at a grain size of 3 um and a porosity of 2 per cent) and comparable to foreign aluminas produced for commercial purposes, or even higher. The increase in the sintering time from 1 h to 16 h permits a reduction of the sintering temperature from 1600 to 1450 0 C without losing strength. The practical importance of this fact for a production of sintered alumina on a large scale is emphasized. (Author) [pt
About preparation and properties of UC based fuel materials
International Nuclear Information System (INIS)
Vooght, D. de; Timmermans, W.; Batist, R. de.
1978-07-01
The sintering behaviour and the effect of a numer of production parameters on the properties of sintered UC materials have been studied. Materials investigated include slightly hyperstoichiometric UC(UCsub(1+x)), oxygen containing UC[U(CO)] and UC containing both oxygen and nitrogen [U(CON)]. The materials have been characterized in terms of grain size distribution for the pre-sintering powder, of porosity distribution for the powdered material and for the green and sintered pellets and of the density of the green and sintered pellets. Carbothermic reaction temperature, milling time, and to some extent sintering temperature have been varied. The report discusses the possible correlations between several parameters such as milling time, powder fineness, density, grain size of the sintered product, composition (O,N content), etc. (author)
Kinetics of sintering of uranium dioxide
International Nuclear Information System (INIS)
Soni, N.C.; Moorthy, V.K.
1978-01-01
The kinetics of sintering of UO 2 powders derived from ADU route and calcined at different temperatures was studied. The activation energy for sintering was found to depend on the calcination temperature, the density chosen and the sintering temperature range. The motive force for sintering is the excess free energy in the particle system. This exists in the powder compact in the form of surface energy and the excess lattice energy due to defects. The defects which can be eliminated at the operating temperature are responsible for the mobility and hence sintering. This concept of the motive force for sintering has been used to explain the difference in the activation energies observed in the present study. This would also explain phenomena such as attainment of limiting density, presence of optimum sintering temperature and the influence of calcination treatments on the sintering behaviour of powders. (author)
Sinter aluminium as cladding material for fuel elements
International Nuclear Information System (INIS)
Mann, K.E.; Boudouresques, M.B.
1961-01-01
1. Survey of the production process of sinter aluminium. 2. Description of the forming processes (extrusion, forging and rolling), whereby the production of tubing for atom piles will be explained in detail. 3. Production of ribbed tubes and tubes with close tolerances of sizes. 4. The different SAP-qualities and their properties under special consideration of the properties at elevated temperatures and the creep properties. 5. Diffusion behaviour of SAP with Be, Mg, Al, U and UO 2 . 6. Corrosion behaviour in CO 2 atmosphere at high temperature and in water. 7. Weldability. 8. Effect of irradiation on the mechanical properties. 9. Superiority of SAP compared with normal wrought alloys of the same composition. (author) [fr
Drescher, Philipp; Sarhan, Mohamed; Seitz, Hermann
2016-12-01
Selective electron beam melting (SEBM) is a relatively new additive manufacturing technology for metallic materials. Specific to this technology is the sintering of the metal powder prior to the melting process. The sintering process has disadvantages for post-processing. The post-processing of parts produced by SEBM typically involves the removal of semi-sintered powder through the use of a powder blasting system. Furthermore, the sintering of large areas before melting decreases productivity. Current investigations are aimed at improving the sintering process in order to achieve better productivity, geometric accuracy, and resolution. In this study, the focus lies on the modification of the sintering process. In order to investigate and improve the sintering process, highly porous titanium test specimens with various scan speeds were built. The aim of this study was to decrease build time with comparable mechanical properties of the components and to remove the residual powder more easily after a build. By only sintering the area in which the melt pool for the components is created, an average productivity improvement of approx. 20% was achieved. Tensile tests were carried out, and the measured mechanical properties show comparatively or slightly improved values compared with the reference.
Directory of Open Access Journals (Sweden)
Dongshe Zhang
2008-01-01
Full Text Available An amorphous shell/nanocrystalline core nanostructured TiO2 electrode was prepared at low temperature, in which the mixture of TiO2 powder and TiCl4 aqueous solution was used as the paste for coating a film and in this film amorphous TiO2 resulted from direct hydrolysis of TiCl4 at 100∘C sintering was produced to connect the particles forming a thick crack-free uniform nanostructured TiO2 film (12 μm, and on which a photoelectrochemical solar cell-based was fabricated, generating a short-circuit photocurrent density of 13.58 mA/cm2, an open-circuit voltage of 0.647 V, and an overall 4.48% light-to-electricity conversion efficiency under 1 sun illumination.
Energy Technology Data Exchange (ETDEWEB)
Ouar, Nassima; Schoenstein, Frédéric; Mercone, Silvana; Farhat, Samir; Jouini, Noureddine [Laboratoire des Sciences des Procédés et des Matériaux, CNRS, LSPM—UPR 3407, Université Paris 13, Sorbonne-Paris-Cité, 99 Avenue J.-B. Clément, 93430 Villetaneuse (France); Villeroy, Benjamin [Institut de Chimie et des Matériaux Paris Est, CNRS, ICMPE—UMR 7182, Equipe de Chimie Métallurgique des Terres Rares, 2-8 rue Henri Dunant, 94320 Thiais Cedex (France); Leridon, Brigitte [Laboratoire de Physique et d’Étude des Matériaux, LPEM, ESPCI-ParisTech, CNRS, UPMC, 10 rue Vauquelin, F-75231 Paris Cedex 5 (France)
2013-10-28
We developed a two-step process showing the way for sintering anisotropic nanostructured bulk ferromagnetic materials. A new reactor has been optimized allowing the synthesis of several grams per batch of nanopowders via a polyol soft chemistry route. The feasibility of the scale-up has been successfully demonstrated for Co{sub 80}Ni{sub 20} nanowires and a massic yield of ∼97% was obtained. The thus obtained nanowires show an average diameter of ∼6 nm and a length of ∼270 nm. A new bottom-up strategy allowed us to compact the powder into a bulk nanostructured system. We used a spark-plasma-sintering technique under uniaxial compression and low temperature assisted by a permanent magnetic field of 1 T. A macroscopic pellet of partially aligned nanowire arrays has been easily obtained. This showed optimized coercive properties along the direction of the magnetic field applied during compaction (i.e., the nanowires' direction)
The radiation response of mesoporous nanocrystalline zirconia thin films
Energy Technology Data Exchange (ETDEWEB)
Manzini, Ayelén M.; Alurralde, Martin A. [Comisión Nacional de Energía Atómica, Centro Atómico Constituyentes, Av. General Paz 1499, 1650 San Martin, Provincia de Buenos Aires (Argentina); Giménez, Gustavo [Instituto Nacional de Tecnología Industrial - CMNB, Av. General Paz 5445, 1650 San Martín, Provincia de Buenos Aires (Argentina); Luca, Vittorio, E-mail: vluca@cnea.gov.ar [Comisión Nacional de Energía Atómica, Centro Atómico Constituyentes, Av. General Paz 1499, 1650 San Martin, Provincia de Buenos Aires (Argentina)
2016-12-15
The next generation of nuclear systems will require materials capable of withstanding hostile chemical, physical and radiation environments over long time-frames. Aside from its chemical and physical stability, crystalline zirconia is one of the most radiation tolerant materials known. Here we report the first ever study of the radiation response of nanocrystalline and mesoporous zirconia and Ce{sup 3+}-stabilized nanocrystalline zirconia (Ce{sub 0.1}Zr{sub 0.9}O{sub 2}) thin films supported on silicon wafers. Zirconia films prepared using the block copolymer Brij-58 as the template had a thickness of around 60–80 nm. In the absence of a stabilizing trivalent cation they consisted of monoclinic and tetragonal zirconia nanocrystals with diameters in the range 8–10 nm. Films stabilized with Ce{sup 3+} contained only the tetragonal phase. The thin films were irradiated with iodine ions of energies of 70 MeV and 132 keV at low fluences (10{sup 13} - 10{sup 14} cm{sup −2}) corresponding to doses of 0.002 and 1.73 dpa respectively, and at 180 keV and high fluences (2 × 10{sup 16} cm{sup −2}) corresponding to 82.4 dpa. The influence of heavy ion irradiation on the nanocrystalline structure was monitored through Rietveld analysis of grazing incidence X-ray diffraction (GIXRD) patterns recorded at angles close to the critical angle to ensure minimum contribution to the diffraction pattern from the substrate. Irradiation of the mesoporous nanocrystalline zirconia thin films with 70 MeV iodine ions, for which electronic energy loss is dominant, resulted in slight changes in phase composition and virtually no change in crystallographic parameters as determined by Rietveld analysis. Iodine ion bombardment in the nuclear energy loss regime (132–180 keV) at low fluences did not provoke significant changes in phase composition or crystallographic parameters. However, at 180 keV and high fluences the monoclinic phase was totally eliminated from the GIXRD
Energy Technology Data Exchange (ETDEWEB)
Singh, Rajveer [Department of Physics and Astrophysics, University of Delhi, New Delhi 110007 (India); Department of Physics, Atmaram Sanatan Dharma College, University of Delhi, Dhaula Kuan, New Delhi 110021 (India); Luthra, Vandna [Department of Physics, Gargi College, University of Delhi, Siri Fort Road, New Delhi 110049 (India); Tandon, R.P., E-mail: ram_tandon@hotmail.com [Department of Physics and Astrophysics, University of Delhi, New Delhi 110007 (India)
2016-11-01
In recent years the microwave sintering has been utilized for the synthesis of materials in enhancement of the properties. In this paper strontium bismuth niobate (Sr{sub 0.8}Bi{sub 2.2}Nb{sub 2}O{sub 9}:SBN) bulk ceramic has been synthesized by microwave reactive sintering and conventional heating techniques. A relative density of 99.6% has been achieved for microwave sintered SBN, which is higher than that of (98.81%) conventionally sintered SBN. The phase formation of SBN synthesized by both processes has been confirmed by X-ray diffraction (XRD). The surface morphology of SBN was observed by scanning electron microscopy (SEM). The microstructure was found to be more uniform in case of SBN sintered by microwave sintering. The dielectric properties of SBN were studied as a function of frequency in the temperature range of 30–500 °C. Both the samples synthesized by two different processes were found to follow Curie–Weiss law above the transition temperature. The Curie temperature was found to be higher for microwave sintered SBN. The dielectric constant and the transition temperature were observed to be higher for SBN ceramic synthesized by microwave sintering technique. The ac and dc activation energy values were also found to be higher for microwave sintered SBN as compared to conventional sintering technique.
Caliman, R.
2015-11-01
This paper presents a study of the tribological properties of sintered composite materials made from combination of copper with short carbon fibers. Sintered composite materials are more effective if refer to specific properties per unit volume compared to conventional isotropic materials. Potential advantages of copper - carbon composite materials are: high resistance to breakage and high value ratios strength/density; resistance to high temperatures; low density and high resistance to wear; low or high friction coefficient. The sintered composite materials used in this research work are obtained combining different percentages of copper with short carbon fibres with iron and lead in order to investigate the variation of the friction behaviour. Varying the percentage of copper from 92,2% to 97,6% and the percentage of short carbon fibres from 7,8% to 2,4%, five different composite materials are obtained and tested. Friction tests are carried out, at room temperature, in dry conditions, on a pin-on-disc machine. The friction coefficient was measured using abrasive discs made from steel 4340 having the average hardness of 40 HRC, and sliding velocity of 0,6 m/sec. The main objective of this research work it was to identify a combination of materials with improved friction behaviour. The experimental results revealed that the force applied on the specimen during the tests, is playing a very important role regarding friction coefficient and also the wearing speed. Graphite particles are conveyed consistently inside the net, enhancing scraped spot safety and voltage drop over normal composite material. The static tests demonstrated that this new kind of sintered composite material has preferable electrical execution over previous brush material in the same conditions, and the element tests demonstrated that the temperature climb is not enormous when the brush with this new composite material is exchanged on with huge current and the surface scraped spot is littler amid
DEFF Research Database (Denmark)
He, Zeming; Andersen, Kjeld Bøhm; Keel, Li
2010-01-01
In the present work, 12-layered electrochemical reactors (comprising five cells) with a novel configuration including supporting layer lanthanum strontium manganate (LSM)-yttria stabilised zirconia (YSZ), electrode layer LSM-gadolinia-doped cerium oxide (CGO) and electrolyte layer CGO were...... fabricated via the processes of slurry preparation, tape casting and lamination and sintering. The parameters of porosity, pore size, pore size distribution, shrinkage, flow rate of the sintered reactors and the electrical conductivities of the supporting layer and the electrode in the sintered reactors were...... characterised. The effect of sintering temperature on microstructures and properties of the sintered samples was discussed, and 1,250 °C was determined as the appropriate sintering temperature for reactor production based on the performance requirements for applications. Using the present ceramic processing...
THz generation from a nanocrystalline silicon-based photoconductive device
International Nuclear Information System (INIS)
Daghestani, N S; Persheyev, S; Cataluna, M A; Rose, M J; Ross, G
2011-01-01
Terahertz generation has been achieved from a photoconductive switch based on hydrogenated nanocrystalline silicon (nc-Si:H), gated by a femtosecond laser. The nc-Si:H samples were produced by a hot wire chemical vapour deposition process, a process with low production costs owing to its higher growth rate and manufacturing simplicity. Although promising ultrafast carrier dynamics of nc-Si have been previously demonstrated, this is the first report on THz generation from a nc-Si:H material
Patra, Chandralina; Das, Debajyoti
2018-04-01
Boron doped nanocrystalline silicon thin film has been successfully prepared at a low substrate temperature (250 °C) in planar inductively coupled RF (13.56 MHz) plasma CVD, without any additional hydrogen dilution. The effect of B2H6 flow rate on structural and electrical properties of the films has been studied. The p-type nc-Si:H films prepared at 5 ≤ B2H6 (sccm) ≤ 20 retains considerable amount of nanocrystallites (˜80 %) with high conductivity ˜101 S cm-1 and dominant crystallographic orientation which has been correlated with the associated increased ultra- nanocrystalline component in the network. Such properties together make the material significantly effective for utilization as p-type emitter layer in heterojunction nc-Si solar cells.
Directory of Open Access Journals (Sweden)
Y. S. Povstyana
2016-06-01
Full Text Available The increasing amount of wastes produced by the manufacturing engineering, as well as their physical and mechanical properties and restorability provide a search for sphere of their application. The actual problem of modern science is the utilization of wastes and using them in further production that will minimize their harmful impact on the environment and reduce the cost of expensive raw materials. Wastes are ideally suitable for the manufacture of porous permeable materials (filters. Powder metallurgy allows obtaining products with controlled filtration, physical and mechanical properties. Such materials are good filters for regeneration of technical liquids, oils, cooling fluids, sewage etc. The article analyzes the methods and technologies for the manufacture of porous ceramic materials and a new technology for their manufacture, which is based on use of mill scale and natural mineral – saponite as the main components. Compression technology provides products at low pressures and sintering by passing high-temperature synthesis. The proposed technology is characterized by low cost and good physical and mechanical properties of the product that gives a reason to use them for filtering and regeneration of technical liquids.
Photoacoustic spectroscopy investigation of sintered zinc-tin-oxide ceramics
Directory of Open Access Journals (Sweden)
Ivetić Tamara B.
2007-01-01
Full Text Available In this paper the changes that occurred in differently activated ZnO-SnO2 and sintered samples were investigated using photoacoustic spectroscopy. ZnO and SnO2 powders, mixed in the molar ratio 2:1, were mechanically activated in a planetary ball mill for 10-160 min. The mixtures were pressed and isothermally sintered at 1300°C for two hours. X-ray diffraction analysis of the obtained sintered samples was performed in order to investigate changes of the phase composition and confirmed only the presence of a pure zinc stannate (Zn2SnO4 phase in all the sintered samples as a result of the solid state reaction and reaction sintering between the starting ZnO and SnO2 powders. The microstructure of the sintered samples was examined by scanning electron microscopy and showed that mechanical activation leads to the formation of a structure with reduced particle size which accelerates spinel formation. Grain growth of the spinel phase slows down the densification process and together with the agglomerates formed during mechanical activation causes the appearance of a porous microstructure. The photoacoustic (PA phase and amplitude spectra of the sintered samples were recorded as a function of the chopped frequency of the laser beam used (red laser with a power of 25 mW, λ=632 nm in a thermal-transmission detection configuration. PA experimental data were analyzed using the Rosenzweig-Gersho thermal-piston model, which enabled determination of the thermal diffusivity, ZT (m2s-1, diffusion coefficient of the minority free carriers D (m2s-1 and the optical absorption coefficient (m-1. The detected differences of the measured thermal-electrical properties of the obtained Zn2SnO4 ceramics indicate changes in the material induced by the different preparation procedure of the starting powders before the sintering process.
Phase-pure Nanocrystalline Li4Ti5O12 for Lithium ion Battery
Czech Academy of Sciences Publication Activity Database
Kalbáč, Martin; Zukalová, Markéta; Kavan, Ladislav
2003-01-01
Roč. 8, č. 1 (2003), s. 2-6 ISSN 1432-8488 R&D Projects: GA MŠk OC D14.10 Institutional research plan: CEZ:AV0Z4040901 Keywords : phase purity * Li4Ti5O12 * nanocrystalline materials Subject RIV: CG - Electrochemistry Impact factor: 1.195, year: 2003
An investigation in texturing high Tc superconducting ceramics by creep sintering
International Nuclear Information System (INIS)
Regnier, P.; Deschanels, X.; Maurice, F.; Schmirgeld, L.; Aguillon, C.; Senoussi, S.; Mac Carthy, M.; Tatlock, G.J.
1991-01-01
We study in detail the possibility of high-T c superconducting ceramics texturing by high pressing them during sintering. We show texture variations as a function of the applied load, of the deformation, of the temperature, and of the sintering stage length, of the rate of variation of temperature, of the material nature in contact with ceramic and of the original powder quality. We present results obtained by optical microscopy, electronic microscopy, X-rays, and local chemical analysis
Strain-enhanced sintering of iron powders
Energy Technology Data Exchange (ETDEWEB)
Amador, D.R.; Torralba, J.M. [Universidad Carlos III de Madrid, Departamento de Ciencias de Materiales e Ingenieria Metalurgica, Leganes, Madrid (Spain); Monge, M.A.; Pareja, R. [Universidad Carlos III de Madrid, Departamento de Fisica, Madrid (Spain)
2005-02-01
Sintering of ball-milled and un-milled Fe powders has been investigated using dilatometry, X-ray, density, and positron annihilation techniques. A considerable sintering enhancement is found in milled powders showing apparent activation energies that range between 0.44 and 0.80 eV/at. The positron annihilation results, combined with the evolution of the shrinkage rate with sintering temperature, indicate generation of lattice defects during the sintering process of milled and un-milled powders. The sintering enhancement is attributed to pipe diffusion along the core of moving dislocations in the presence of the vacancy excess produced by plastic deformation. Positron annihilation results do not reveal the presence of sintering-induced defects in un-milled powders sintered above 1200 K, the apparent activation energy being in good agreement with that for grain-boundary diffusion in {gamma}-Fe. (orig.)
Mechanically alloyed PrFeB nanocrystalline magnets
International Nuclear Information System (INIS)
Kaszuwara, W.; Leonowicz, M.
1998-01-01
Mechanically alloyed PrFeB nanocrystalline magnets were prepared by extensive ball milling of Pr, Fe and Fe 80 B 20 powders, followed by diffusion annealing. After milling, the material consisted of nanocrystalline α-Fe crystallites embedded in amorphous Pr-rich matrix. Thermomagnetic and calorimetric investigations of the transformations which occurred during annealing showed that the amorphous phase crystallised at 240 C, leading to the formation of crystalline Pr having lattice constants 10% greater than those shown in the ASTM data. This fact indicated that mechanical alloying and low temperature annealing led to the formation of a solid solution of either Fe or B in Pr, which does not exist in the equilibrium state. The Pr 2 Fe 14 B phase was subsequently formed within a temperature range of 420-620 C. The magnetic properties of magnets depend on the phase structure and grain size. Milling time appears to be a decisive processing parameter for the tailoring of the magnetic properties. Depending on the phase structure, the coercivities varied from 100 to 1200 kA/m and, respectively, the remanences from 0.98 T to 0.6 T. The highest maximum energy product was 80 kJ/m 3 . (orig.)
Physical chemistry and modelling of the sintering of actinide oxides
International Nuclear Information System (INIS)
Lechelle, Jacques
2013-01-01
This report gives a synthesis of the work I have carried out or to which I have numerically contributed to from 1996 up to 2012 in the Department of Plutonium Uranium and minor Actinides in Cadarache CEA Center. Their main goal is the study and the modeling of the sintering process of nuclear fuels which is the unifying thread of this document. Both in order to take into account the physical and chemical features of the actinide bearing oxide material and in order to combine the different transport phenomena leading to sintering, a sub-granular scale model is under development. Extension to a varying chemical composition as well as exchanges with the gaseous phase are foreseen. A simulation on a larger scale (pellet scale) is ongoing in the framework of a PhD thesis. Validation means have been tested with (U,Pu)O 2 material on the scale of the pellet (Small Angle Neutron Diffusion), on the scale of powder granules (X-Ray High Resolution Micro-Tomography) and with CeO 2 at the 'Institut de Chimie Separative' in Marcoule on a single crystal scale (Environmental Scanning Electron Microscope). The required microstructure homogeneity for nuclear fuels has led to a campaign of experimental studies about the role of Cr 2 O 3 as a sintering aid. Whole of these studies improve our understanding of fuel sintering and hence leads to an improved mastering of this process. (author) [fr
Effect of sintering atmosphere on the hardness of ThO2
Baena, Angela; Cardinaels, Thomas; Van Eyken, Jelle; Puzzolante, Jean Louis; Binnemans, Koen; Verwerft, Marc
2016-08-01
The hardness and toughness of ThO2 sintered under reducing and oxidizing conditions has been investigated and, quite unexpectedly, a significant difference in hardness was observed for the entire range of porosities studied. Reducing conditions systematically yielded higher hardness values than oxidizing conditions. Extrapolated to zero porosity, the hardness for ThO2 is H0 = 10.5 ± 0.3 GPa for oxidizing conditions and H0 = 12.4 ± 0.7 GPa for reducing conditions. Toughness values have been derived from Vickers indentations; differences in toughness were insignificant and only a single value is proposed: KIC = 0.97 ± 0.12 MPa √m. The difference in hardness is attributed to the presence of point defects, also acting as color centers and causing grey coloration of ThO2 sintered under reducing conditions. Furthermore, and of interest for nuclear fuel production, is the finding that ThO2 sintered under reducing conditions is significantly easier to grind compared to material sintered under oxidizing conditions.
Determinants of the quality of sintered steel for the automotive industry
Directory of Open Access Journals (Sweden)
Barbara Lisiecka
2016-03-01
Full Text Available The increasing demand on components obtained using powder metallurgy is driven by economic changes that have turned product quality into the most basic criterion which affects the interest in a component and its successful use. The improvement in quality should be expected in the beginning of the planning of the technological process and selection of adequate raw materials. High requirements concerning product quality management and production improvement stimulates the development of the current automotive industry where sintered steels represent the highest percentage of products. The multiphase sinters investigated in the study were prepared from two types of water–atomized steel powders: 316L and 409L. Optical microscopy, X–ray phase analysis and examinations of microhardness were performed in order to determine the microstructure and basic properties of sintered steels. The main assumption for this study was to analyse the microstructure and mechanical properties of sintered steels used for manufacturing of various car parts.
Solid-state sintering of tungsten heavy alloys
International Nuclear Information System (INIS)
Gurwell, W.E.
1994-10-01
Solid-state sintering is a technologically important step in the fabrication of tungsten heavy alloys. This work addresses practical variables affecting the sinterability: powder particle size, powder mixing, and sintering temperature and time. Compositions containing 1 to 10 micrometer (μM) tungsten (W) powders can be fully densified at temperatures near the matrix solidus. Blending with an intensifier bar provided good dispersion of elemental powders and good as-sintered mechanical properties under adequate sintering conditions. Additional ball milling increases powder bulk density which primarily benefits mold and die filling. Although fine, 1 μm W powder blends have high sinterability, higher as-sintered ductilities are reached in shorter sintering times with coarser, 5 μm W powder blends; 10μm W powder blends promise the highest as-sintered ductilities due to their coarse microstructural W
Limitation of biocompatibility of hydrated nanocrystalline hydroxyapatite
Minaychev, V. V.; Teleshev, A. T.; Gorshenev, V. N.; Yakovleva, M. A.; Fomichev, V. A.; Pankratov, A. S.; Menshikh, K. A.; Fadeev, R. S.; Fadeeva, I. S.; Senotov, A. S.; Kobyakova, M. I.; Yurasova, Yu B.; Akatov, V. S.
2018-04-01
Nanostructured hydroxyapatite (HA) in the form of hydrated paste is considered to be a promising material for a minor-invasive surgical curing of bone tissue injure. However questions about adhesion of cells on this material and its biocompatibility still remain. In this study biocompatibility of paste-formed nanosized HA (nano-HA) by in vitro methods is investigated. Nano-HA (particles sized about 20 nm) was synthesized under conditions of mechano-acoustic activation of an aqueous reaction mixture of ammonium hydrophosphate and calcium nitrate. It was ascertained that nanocrystalline paste was not cytotoxic although limitation of adhesion, spreading and growth of the cells on its surface was revealed. The results obtained point on the need of modification of hydrated nano-HA in the aims of increasing its biocompatibility and osteoplastic potential.
Synthesis and characterization of nano-crystalline Ce1-xGd xO2-x/2 (x = 0-0.30) solid solutions
DEFF Research Database (Denmark)
Jadhav, L. D.; Chourashiya, M. G.; Jamale, A. P.
2010-01-01
glycine-nitrate process (GNP) has been presented. Evolution of structural and morphological properties of nano-powders as a function of heat treatment has also been studied. The prepared samples were characterized using TG-DTA, FT-IR, Raman spectroscopy, XRD, SEM, etc. In addition, the effect of Gd......In recent years, doped ceria is an established and promising candidate as solid electrolyte for intermediate temperature solid oxide fuel cell (IT-SOFC). In this investigation, synthesis and characterizations of nano-crystalline Gd doped ceria, (Ce1-xGdxO2-x/2, where x = 0-0.3), prepared using...... of sintered samples was observed to hinder with an increase in Gd content....
Transparent Lu 2 O 3 :Eu ceramics by sinter and HIP optimization
Seeley, Z. M.; Kuntz, J. D.; Cherepy, N. J.; Payne, S. A.
2011-09-01
Evolution of porosity and microstructure was observed during densification of lutetium oxide ceramics doped with europium (Lu 2O 3:Eu) fabricated via vacuum sintering and hot isostatic pressing (HIP'ing). Nano-scale starting powder was uniaxially pressed and sintered under high vacuum at temperatures between 1575 and 1850 °C to obtain densities ranging between 94% and 99%, respectively. Sintered compacts were then subjected to 200 MPa argon gas at 1850 °C to reach full density. Vacuum sintering above 1650 °C led to rapid grain growth prior to densification, rendering the pores immobile. Sintering between 1600 and 1650 °C resulted in closed porosity yet a fine grain size to allow the pores to remain mobile during the subsequent HIP'ing step, resulting in a fully-dense highly transparent ceramic without the need for subsequent air anneal. Light yield performance was measured and Lu 2O 3:Eu showed ˜4 times higher light yield than commercially used scintillating glass indicating that this material has the potential to improve the performance of high energy radiography devices.
International Nuclear Information System (INIS)
Mussi, A.; Granger, G. Bernard; Addad, A.; Benameur, N.; Beclin, F.; Bataille, A.
2009-01-01
The distribution of inversion defects of Al was investigated in dense magnesium-aluminate spinel elaborated by pressureless sintering, pressureless sintering plus hot isostatic pressing, and spark plasma sintering. This study was conducted by energy electron loss spectroscopy analyses and more particularly by energy loss near edge structure investigations of the Al-L 2,3 edge. Several aspects are discussed with the purpose of understanding why charged defects dispersal reveals a special configuration.
Vogt, Frederick G; Williams, Glenn R
2012-07-01
Nanocrystalline drug-polymer dispersions are of significant interest in pharmaceutical delivery. The purpose of this work is to demonstrate the applicability of methods based on two-dimensional (2D) and multinuclear solid-state NMR (SSNMR) to a novel nanocrystalline pharmaceutical dispersion of ebselen with polyvinylpyrrolidone-vinyl acetate (PVP-VA), after initial characterization with other techniques. A nanocrystalline dispersion of ebselen with PVP-VA was prepared and characterized by powder X-ray diffraction (PXRD), confocal Raman microscopy and mapping, and differential scanning calorimetry (DSC), and then subjected to detailed 1D and 2D SSNMR analysis involving ¹H, ¹³C, and ⁷⁷Se isotopes and ¹H spin diffusion. PXRD was used to show that dispersion contains nanocrystalline ebselen in the 35-60 nm size range. Confocal Raman microscopy and spectral mapping were able to detect regions where short-range interactions may occur between ebselen and PVP-VA. Spin diffusion effects were analyzed using 2D SSNMR experiments and are able to directly detect interactions between ebselen and the surrounding PVP-VA. The methods used here, particularly the 2D SSNMR methods based on spin diffusion, provided detailed structural information about a nanocrystalline polymer dispersion of ebselen, and should be useful in other studies of these types of materials.
Improved magnetic properties and thermal stabilities of Pr-Nd-Fe-B sintered magnets by Hf addition
Jiang, Qingzheng; Lei, Weikai; Zeng, Qingwen; Quan, Qichen; Zhang, Lili; Liu, Renhui; Hu, Xianjun; He, Lunke; Qi, Zhiqi; Ju, Zhihua; Zhong, Minglong; Ma, Shengcan; Zhong, Zhenchen
2018-05-01
Nd2Fe14B-type permanent magnets have been widely applied in various fields such as wind power, voice coil motors, and medical instruments. The large temperature dependence of coercivity, however, limits their further applications. We have systematically investigated the magnetic properties, thermal stabilities and coercivity mechanisms of the (Pr0.2Nd0.8)13Fe81-xB6Hfx (x=0, 0.5) nanocrystalline magnets fabricated by a spark plasma sintering (SPS) technique. The results indicate that the influence of Hf addition is significant on magnetic properties and thermal stabilities of the (PrNd)2Fe14B-type sintered magnets. It is shown that the sample with x = 0.5 at 300 K has much higher coercivity and remanent magnetization than those counterparts without Hf. The temperature coefficients of remanence (α) and coercivity (β) of the (Pr0.2Nd0.8)13Fe81-xB6Hfx magnets are improved significantly from -0.23 %/K, -0.57 %/K for the sample at x = 0 to -0.17 %/K, -0.49 %/K for the sample at x = 0.5 in the temperature range of 300-400 K. Furthermore, it is found out that the domain wall pinning mechanism is more likely responsible for enhancing the coercivity of the (Pr0.2Nd0.8)13Fe81-xB6Hfx magnets.
PRODUCTION OF PROTOTYPE PARTS USING DIRECT METAL LASER SINTERING TECHNOLOGY
Directory of Open Access Journals (Sweden)
Josef Sedlak
2015-08-01
Full Text Available Unconventional methods of modern materials preparation include additive technologies which involve the sintering of powders of different chemical composition, granularity, physical, chemical and other utility properties. The technology called Rapid Prototyping, which uses different technological principles of producing components, belongs to this type of material preparation. The Rapid Prototyping technology facilities use photopolymers, thermoplastics, specially treated paper or metal powders. The advantage is the direct production of metal parts from input data and the fact that there is no need for the production of special tools (moulds, press tools, etc.. Unused powder from sintering technologies is re-used for production 98% of the time, which means that the process is economical, as well as ecological.The present paper discusses the technology of Direct Metal Laser Sintering (DMLS, which falls into the group of additive technologies of Rapid Prototyping (RP. The major objective is a detailed description of DMLS, pointing out the benefits it offers and its application in practice. The practical part describes the production and provides an economic comparison of several prototype parts that were designed for testing in the automotive industry.
Synthesis of bulk nanocrystalline Pb-Sn-Te alloy under high pressure
International Nuclear Information System (INIS)
Zhu, P W; Chen, L X; Jia, X; Ma, H A; Ren, G Z; Guo, W L; Liu, H J; Zou, G T
2002-01-01
Pb-Sn-Te bulk nanocrystalline (NC) materials are prepared successfully by quenching melts under high pressure. The mean particle size is about 100 nm and the crystal structure is NaCl type. The mechanism of formation of the bulk NC alloy is explained: there is an increasing of the nucleation rate and a decrease in the growth rate of nuclei with increase of pressure during the solidification processes. The thermoelectric properties of Pb-Sn-Te bulk NC alloy are enhanced. This method is promising for producing thermoelectric materials with improved high-energy conversion efficiency
Directory of Open Access Journals (Sweden)
Philipp Drescher
2016-12-01
Full Text Available Selective electron beam melting (SEBM is a relatively new additive manufacturing technology for metallic materials. Specific to this technology is the sintering of the metal powder prior to the melting process. The sintering process has disadvantages for post-processing. The post-processing of parts produced by SEBM typically involves the removal of semi-sintered powder through the use of a powder blasting system. Furthermore, the sintering of large areas before melting decreases productivity. Current investigations are aimed at improving the sintering process in order to achieve better productivity, geometric accuracy, and resolution. In this study, the focus lies on the modification of the sintering process. In order to investigate and improve the sintering process, highly porous titanium test specimens with various scan speeds were built. The aim of this study was to decrease build time with comparable mechanical properties of the components and to remove the residual powder more easily after a build. By only sintering the area in which the melt pool for the components is created, an average productivity improvement of approx. 20% was achieved. Tensile tests were carried out, and the measured mechanical properties show comparatively or slightly improved values compared with the reference.
Fabrication of Cr-doped UO2 Fuel Pellet using Liquid Phase Sintering
International Nuclear Information System (INIS)
Kim, Dong Joo; Yang, Jae Ho; Kim, Keon Sik; Rhee, Young Woo; Kim, Jong Hun; Oh, Jang Soo; Koo, Yang Hyun
2013-01-01
An enhancement of the thermal conductivity of a pellet can be obtained by the addition of a higher thermal conductive material in the pellet. In addition, the resistance to the PCI can be increased through a plasticity increase of the pellet. Thermal conductivity of ceramic materials is generally lower than that of metallic materials. The thermal conductivity of uranium oxide which is a typical ceramic material is low as well. The steep temperature gradient in the fuel pellet results from the low thermal conductivity. Therefore, the thermal conductivity improvement of a nuclear fuel pellet can enhance the fuel performance in various aspects. The lower centerline temperature of a fuel pellet affects the enhancement of fuel safety as well as fuel pellet integrity during nuclear reactor operation. Besides, the nuclear reactor power can be uprated due to the higher safety margin. So, many researches to enhance the thermal conductivity of nuclear fuel pellet have been performed in various ways. To improve the thermal conductivity of UO 2 pellet, an appropriate arrangement of the high thermal conductive material in UO 2 matrix is one of the various methods. We intended to control a placement of chromium as the high thermal conductive material. The metallic chromium and chromium oxide were arranged in a grain boundary of UO 2 using a liquid phase sintering method. The liquid phase sintering of Cr-doped UO 2 pellet could be adjusted using a control of an oxygen potential in sintering atmosphere
Maps of Fe-Al phases formation kinetics parameters during isothermal sintering
Energy Technology Data Exchange (ETDEWEB)
Pochec, Ewelina, E-mail: epochec@wat.edu.pl [Department of Advanced Materials and Technology, Military University of Technology (Poland); Jozwiak, Stanislaw; Karczewski, Krzysztof; Bojar, Zbigniew [Department of Advanced Materials and Technology, Military University of Technology (Poland)
2012-10-10
Highlights: Black-Right-Pointing-Pointer The sintering temperature and compaction pressure have a strong influence on the sinters structure. Black-Right-Pointing-Pointer The measurements confirmed the presence of the high-aluminium phases from Fe-Al equilibrium system in tested sinters. Black-Right-Pointing-Pointer The kinetics of Fe-Al phase formation can be described by Johnson-Mehl-Avrami modelling. - Abstract: The influence of technological parameters (compaction pressure and sintering temperature) on Fe-Al phase formation was investigated. The kinetics of phase transformation preceding and during an SHS reaction was studied in isothermal conditions by DSC using the JMA (Johnson-Mehl-Avrami) model. This model allowed us to determine basic kinetic parameters, including the Avrami exponent, which characterises the rate and manner of particular phase nucleation. The activation energy (E{sub a}) of particular phase formation was determined by the Kissinger method. XRD analysis and SEM observations of sintered material showed that not only Fe{sub 2}Al{sub 5} phase and low-aluminium solid solution in iron but also aluminium-rich FeAl{sub 2} and FeAl{sub 3} phases are formed during the sintering of an FeAl50 elementary powder mixture in isothermal conditions with an SHS reaction. The above conclusions were confirmed by iron-based solid solution lattice parameter studies and microhardness measurements.
Effect of sintering atmosphere on the hardness of ThO_2
International Nuclear Information System (INIS)
Baena, Angela; Cardinaels, Thomas; Van Eyken, Jelle; Puzzolante, Jean Louis; Binnemans, Koen; Verwerft, Marc
2016-01-01
The hardness and toughness of ThO_2 sintered under reducing and oxidizing conditions has been investigated and, quite unexpectedly, a significant difference in hardness was observed for the entire range of porosities studied. Reducing conditions systematically yielded higher hardness values than oxidizing conditions. Extrapolated to zero porosity, the hardness for ThO_2 is H_0 = 10.5 ± 0.3 GPa for oxidizing conditions and H_0 = 12.4 ± 0.7 GPa for reducing conditions. Toughness values have been derived from Vickers indentations; differences in toughness were insignificant and only a single value is proposed: K_I_C = 0.97 ± 0.12 MPa √m. The difference in hardness is attributed to the presence of point defects, also acting as color centers and causing grey coloration of ThO_2 sintered under reducing conditions. Furthermore, and of interest for nuclear fuel production, is the finding that ThO_2 sintered under reducing conditions is significantly easier to grind compared to material sintered under oxidizing conditions. - Highlights: • Reducing sintering conditions increase the hardness of polycrystalline ThO_2. • Systematic series of hardness versus porosity of ThO_2 were obtained. • Reducing sintering conditions improve grinding of ThO_2.
Spark plasma sintering and microwave electromagnetic properties of MnFe{sub 2}O{sub 4} ceramics
Energy Technology Data Exchange (ETDEWEB)
Penchal Reddy, M., E-mail: drlpenchal@gmail.com [Center for Advanced Materials, Qatar University, Doha 2713 (Qatar); Mohamed, A.M.A. [Center for Advanced Materials, Qatar University, Doha 2713 (Qatar); Department of Metallurgical and Materials Engineering, Faculty of Petroleum and Mining Engineering, Suez University, Suez 4372 (Egypt); Venkata Ramana, M. [Department of Physics, National Taiwan Normal University, Taipei 11677, Taiwan (China); Zhou, X.B.; Huang, Q. [Division of Functional Materials and Nanodevices, Ningbo Institute of Materials Technology and Engineering, Ningbo 315201 (China)
2015-12-01
MnFe{sub 2}O{sub 4} ferrite powder was synthesized by a facile one-pot hydrothermal route and then consolidated into dense nanostructured compacts by the spark plasma sintering (SPS) technique. The effect of sintering temperature, on densification, morphology, magnetic and microwave absorption properties was examined. Spark plasma sintering resulted in uniform microstructure, as well as maximum relative density of 98%. The magnetic analysis indicated that the MnFe{sub 2}O{sub 4} ferrite nanoparticles showed ferrimagnetic behavior. Moreover, the dielectric loss and magnetic loss properties of MnFe{sub 2}O{sub 4} ferrite nanoparticles were both enhanced due to its better dipole polarization, interfacial polarization and shape anisotropy. It is believed that such spark plasma sintered ceramic material will be applied widely in microwave absorbing area. - Highlights: • Successful synthesis of dense MnFe{sub 2}O{sub 4} ceramics using spark plasma sintering. • Lower temperature and shorter sintering time, compared to conventional methods. • Optimal sintering condition was achieved. • The magnetic properties of the sintered samples are sensitive to the density and microstructure.
Effect of processing conditions on microstructural features in Mn–Si sintered steels
Energy Technology Data Exchange (ETDEWEB)
Oro, Raquel, E-mail: raqueld@chalmers.se [Department of Materials and Manufacturing Technology, Chalmers University of Technology, Rännvägen 2A, SE-41296 Gothenburg (Sweden); Hryha, Eduard, E-mail: hryha@chalmers.se [Department of Materials and Manufacturing Technology, Chalmers University of Technology, Rännvägen 2A, SE-41296 Gothenburg (Sweden); Campos, Mónica, E-mail: campos@ing.uc3m.es [Department of Materials Science and Engineering, IAAB, Universidad Carlos III de Madrid, Av. Universidad 30, 28911 Leganés, Madrid (Spain); Torralba, José M., E-mail: torralba@ing.uc3m.es [Department of Materials Science and Engineering, IAAB, Universidad Carlos III de Madrid, Av. Universidad 30, 28911 Leganés, Madrid (Spain); IMDEA Materials Institute, c/Eric Kandel, 2, 28906 Getafe, Madrid (Spain)
2014-09-15
Sintering of steels containing oxidation sensitive elements is possible if such elements are alloyed with others which present lower affinity for oxygen. In this work, a master alloy powder containing Fe–Mn–Si–C, specifically designed to create a liquid phase during sintering, has been used for such purpose. The effect of processing conditions such as sintering temperature and atmosphere was studied with the aim of describing the microstructural evolution as well as the morphology and distribution of oxides in the sintered material, evaluating the potential detrimental effect of such oxides on mechanical properties. Chemical analyses, metallography and fractography studies combined with X-ray photoelectron spectroscopy analyses on the fracture surfaces were used to reveal the main mechanism of fracture and their correlation with the chemical composition of the different fracture surfaces. The results indicate that the main mechanism of failure in these steels is brittle fracture in the surrounding of the original master alloy particles due to degradation of grain boundaries by the presence of oxide inclusions. Mn–Si oxide inclusions were observed on intergranular decohesive facets. The use of reducing atmospheres and high sintering temperatures reduces the amount and size of such oxide inclusions. Besides, high heating and cooling rates reduce significantly the final oxygen content in the sintered material. A model for microstructure development and oxide evolution during different stages of sintering is proposed, considering the fact that when the master alloy melts, the liquid formed can dissolve some of the oxides as well as the surface of the surrounding iron base particles. - Highlights: • Oxide distribution in steels containing oxidation-sensitive elements • Mn, Si introduced in a master alloy powder, mixed with a base iron powder • Selective oxidation of Mn and Si on iron grain boundaries • Decohesive fracture caused by degradation of grain
Effect of processing conditions on microstructural features in Mn–Si sintered steels
International Nuclear Information System (INIS)
Oro, Raquel; Hryha, Eduard; Campos, Mónica; Torralba, José M.
2014-01-01
Sintering of steels containing oxidation sensitive elements is possible if such elements are alloyed with others which present lower affinity for oxygen. In this work, a master alloy powder containing Fe–Mn–Si–C, specifically designed to create a liquid phase during sintering, has been used for such purpose. The effect of processing conditions such as sintering temperature and atmosphere was studied with the aim of describing the microstructural evolution as well as the morphology and distribution of oxides in the sintered material, evaluating the potential detrimental effect of such oxides on mechanical properties. Chemical analyses, metallography and fractography studies combined with X-ray photoelectron spectroscopy analyses on the fracture surfaces were used to reveal the main mechanism of fracture and their correlation with the chemical composition of the different fracture surfaces. The results indicate that the main mechanism of failure in these steels is brittle fracture in the surrounding of the original master alloy particles due to degradation of grain boundaries by the presence of oxide inclusions. Mn–Si oxide inclusions were observed on intergranular decohesive facets. The use of reducing atmospheres and high sintering temperatures reduces the amount and size of such oxide inclusions. Besides, high heating and cooling rates reduce significantly the final oxygen content in the sintered material. A model for microstructure development and oxide evolution during different stages of sintering is proposed, considering the fact that when the master alloy melts, the liquid formed can dissolve some of the oxides as well as the surface of the surrounding iron base particles. - Highlights: • Oxide distribution in steels containing oxidation-sensitive elements • Mn, Si introduced in a master alloy powder, mixed with a base iron powder • Selective oxidation of Mn and Si on iron grain boundaries • Decohesive fracture caused by degradation of grain
Sintering of micro-trusses created by extrusion-3D-printing of lunar regolith inks
Taylor, Shannon L.; Jakus, Adam E.; Koube, Katie D.; Ibeh, Amaka J.; Geisendorfer, Nicholas R.; Shah, Ramille N.; Dunand, David C.
2018-02-01
The development of in situ fabrication methods for the infrastructure required to support human life on the Moon is necessary due to the prohibitive cost of transporting large quantities of materials from the Earth. Cellular structures, consisting of a regular network (truss) of micro-struts with ∼500 μm diameters, suitable for bricks, blocks, panels, and other load-bearing structural elements for habitats and other infrastructure are created by direct-extrusion 3D-printing of liquid inks containing JSC-1A lunar regolith simulant powders, followed by sintering. The effects of sintering time, temperature, and atmosphere (air or hydrogen) on the microstructures, mechanical properties, and magnetic properties of the sintered lunar regolith micro-trusses are investigated. The air-sintered micro-trusses have higher relative densities, linear shrinkages, and peak compressive strengths, due to the improved sintering of the struts within the micro-trusses achieved by a liquid or glassy phase. Whereas the hydrogen-sintered micro-trusses show no liquid-phase sintering or glassy phase, they contain metallic iron 0.1-2 μm particles from the reduction of ilmenite, which allows them to be lifted with magnets.
Klingsporn, M.; Kirner, S.; Villringer, C.; Abou-Ras, D.; Costina, I.; Lehmann, M.; Stannowski, B.
2016-06-01
Nanocrystalline silicon suboxides (nc-SiOx) have attracted attention during the past years for the use in thin-film silicon solar cells. We investigated the relationships between the nanostructure as well as the chemical, electrical, and optical properties of phosphorous, doped, nc-SiO0.8:H fabricated by plasma-enhanced chemical vapor deposition. The nanostructure was varied through the sample series by changing the deposition pressure from 533 to 1067 Pa. The samples were then characterized by X-ray photoelectron spectroscopy, spectroscopic ellipsometry, Raman spectroscopy, aberration-corrected high-resolution transmission electron microscopy, selected-area electron diffraction, and a specialized plasmon imaging method. We found that the material changed with increasing pressure from predominantly amorphous silicon monoxide to silicon dioxide containing nanocrystalline silicon. The nanostructure changed from amorphous silicon filaments to nanocrystalline silicon filaments, which were found to cause anisotropic electron transport.
Czech Academy of Sciences Publication Activity Database
Maca, K.; Pouchlý, V.; Drdlík, D.; Hadraba, Hynek; Chlup, Zdeněk
2017-01-01
Roč. 37, č. 14 (2017), s. 4287-4295 ISSN 0955-2219 R&D Projects: GA ČR(CZ) GA15-06390S; GA MŠk(CZ) LQ1601 Institutional support: RVO:68081723 Keywords : Alumina/zirconia laminate * Crack deflection * Master sintering curve * Sintering shrinkage Subject RIV: JH - Ceramic s, Fire-Resistant Materials and Glass OBOR OECD: Ceramic s Impact factor: 3.411, year: 2016
Nanocrystalline permanent magnets with enhanced properties
International Nuclear Information System (INIS)
Leonowicz, M.
2002-01-01
Parameters of permanent magnets result from the combination of intrinsic properties such as saturation magnetization, magnetic exchange, and magnetocrystalline energy, as well as microstructural parameters such as phase structure, grain size, and orientation. Reduction of grain size into nanocrystalline regime (∼ 50 nm) leads to the enhanced remanence which derives from ferromagnetic exchange coupling between highly refined grains. In this study the fundamental phenomena, quantities, and structure parameters, which define nanophase permanent magnets are presented and discussed. The theoretical considerations are confronted with experimental data for nanocrystalline Sm-Fe-N type permanent magnets. (author)
Method of making highly sinterable lanthanum chromite powder
Richards, Von L.; Singhal, Subhash C.
1992-01-01
A highly sinterable powder consisting essentially of LaCrO.sub.3, containing from 5 weight % to 20 weight % of a chromite of dopant Ca, Sr, Co, Ba, or Mg and a coating of a chromate of dopant Ca, Sr, Co, Ba, or Mg; is made by (1) forming a solution of La, Cr, and dopant; (2) heating their solutions; (3) forming a combined solution having a desired ratio of La, Cr, and dopant and heating to reduce solvent; (4) forming a foamed mass under vacuum; (5) burning off organic components and forming a charred material; (6) grinding the charred material; (7) heating the char at from 590.degree. C. to 950 C. in inert gas containing up to 50,000 ppm O.sub.2 to provide high specific surface area particles; (8) adding that material to a mixture of a nitrate of Cr and dopant to form a slurry; (9) grinding the particles in the slurry; (10) freeze or spray drying the slurry to provide a coating of nitrates on the particles; and (11) heating the coated particles to convert the nitrate coating to a chromate coating and provide a highly sinterable material having a high specific surface area of over 7 m.sup.2 /g.
PLZT (9/65/35) sintering and characterization through the Pechini and partial oxalate processes
International Nuclear Information System (INIS)
Cerqueira, Marinalva; Nasar, Ricardo Silveira; Leite, Edson Roberto; Longo, Elson; Varela, Jode Arana
1996-01-01
Zr Ti O 4 obtained by the Pechini method was used as precursor for obtaining PLZT. An aqueous solution of oxalic acid was prepared with ZT, Pb (NO 3 ) 2 and La 2 O 3 particles. After the Pb C 2 O 4 and La 2 O 3 precipitation on ZT, the material was calcined and x-ray diffraction (XRD) showed the cubic phase of PLZT. This material was sintered in two steps and density about 8.0 g/cm 3 were obtained. After second sintering XRD showed the occurrence of tetragonal and rhombohedral phases. This was caused by an estequiometric deviation, however the material showed a high optical transparency. (author)
Thermodynamic and experimental study on phase stability in nanocrystalline alloys
International Nuclear Information System (INIS)
Xu Wenwu; Song Xiaoyan; Lu Nianduan; Huang Chuan
2010-01-01
Nanocrystalline alloys exhibit apparently different phase transformation characteristics in comparison to the conventional polycrystalline alloys. The special phase stability and phase transformation behavior, as well as the essential mechanisms of the nanocrystalline alloys, were described quantitatively in a nanothermodynamic point of view. By introducing the relationship between the excess volume at the grain boundary and the nanograin size, the Gibbs free energy was determined distinctly as a function of temperature and the nanograin size. Accordingly, the grain-size-dependence of the phase stability and phase transformation characteristics of the nanocrystalline alloy were calculated systematically, and the correlations between the phase constitution, the phase transformation temperature and the critical nanograin size were predicted. A series of experiments was performed to investigate the phase transformations at room temperature and high temperatures using the nanocrystalline Sm 2 Co 17 alloy as an example. The phase constitution and phase transformation sequence found in nanocrystalline Sm 2 Co 17 alloys with various grain-size levels agree well with the calculations by the nanothermodynamic model.
Sintering of wax for controlling release from pellets.
Singh, Reena; Poddar, S S; Chivate, Amit
2007-09-14
The purpose of the present study was to investigate incorporation of hydrophobic (ie, waxy) material into pellets using a thermal sintering technique and to evaluate the pellets in vitro for controlled release. Pellets prepared by extrusion-spheronization technology were formulated with a water-soluble drug, microcrystalline cellulose, and carnauba wax. Powdered carnauba wax (4%-20%) prepared by grinding or by emulsification was studied with an attempt to retard the drug release. The inclusion of ground or emulsified carnauba wax did not sustain the release of theophylline for more than 3 hours. Matrix pellets of theophylline prepared with various concentrations of carnauba wax were sintered thermally at various times and temperatures. In vitro drug release profiles indicated an increase in drug release retardation with increasing carnauba wax concentration. Pellets prepared with ground wax showed a higher standard deviation than did those prepared with emulsified wax. There was incomplete release at the end of 12 hours for pellets prepared with 20% ground or emulsified wax. The sintering temperature and duration were optimized to allow for a sustained release lasting at least 12 hours. The optimized temperature and duration were found to be 100 degrees C and 140 seconds, respectively. The sintered pellets had a higher hydrophobicity than did the unsintered pellets. Scanning electron micrographs indicated that the carnauba wax moved internally, thereby increasing the surface area of wax within the pellets.
Electronic transport in mixed-phase hydrogenated amorphous/nanocrystalline silicon thin films
Wienkes, Lee Raymond
Interest in mixed-phase silicon thin film materials, composed of an amorphous semiconductor matrix in which nanocrystalline inclusions are embedded, stems in part from potential technological applications, including photovoltaic and thin film transistor technologies. Conventional mixed-phase silicon films are produced in a single plasma reactor, where the conditions of the plasma must be precisely tuned, limiting the ability to adjust the film and nanoparticle parameters independently. The films presented in this thesis are deposited using a novel dual-plasma co-deposition approach in which the nanoparticles are produced separately in an upstream reactor and then injected into a secondary reactor where an amorphous silicon film is being grown. The degree of crystallinity and grain sizes of the films are evaluated using Raman spectroscopy and X-ray diffraction respectively. I describe detailed electronic measurements which reveal three distinct conduction mechanisms in n-type doped mixed-phase amorphous/nanocrystalline silicon thin films over a range of nanocrystallite concentrations and temperatures, covering the transition from fully amorphous to ~30% nanocrystalline. As the temperature is varied from 470 to 10 K, we observe activated conduction, multiphonon hopping (MPH) and Mott variable range hopping (VRH) as the nanocrystal content is increased. The transition from MPH to Mott-VRH hopping around 100K is ascribed to the freeze out of the phonon modes. A conduction model involving the parallel contributions of these three distinct conduction mechanisms is shown to describe both the conductivity and the reduced activation energy data to a high accuracy. Additional support is provided by measurements of thermal equilibration effects and noise spectroscopy, both done above room temperature (>300 K). This thesis provides a clear link between measurement and theory in these complex materials.
Recycling of mill scale in sintering process
Directory of Open Access Journals (Sweden)
El-Hussiny N.A.
2011-01-01
Full Text Available This investigation deals with the effect of replacing some amount of Baharia high barite iron ore concentrate by mill scale waste which was characterized by high iron oxide content on the parameters of the sintering process., and investigation the effect of different amount of coke breeze added on sintering process parameters when using 5% mill scale waste with 95% iron ore concentrate. The results of this work show that, replacement of iron ore concentrate with mill scale increases the amount of ready made sinter, sinter strength and productivity of the sinter machine and productivity at blast furnace yard. Also, the increase of coke breeze leads to an increase the ready made sinter and productivity of the sintering machine at blast furnace yard. The productivity of the sintering machine after 5% decreased slightly due to the decrease of vertical velocity.
Bushuev, N.; Yafarov, R.; Timoshenkov, V.; Orlov, S.; Starykh, D.
2015-08-01
The self-organization effect of diamond nanocrystals in polymer-graphite and carbon films is detected. The carbon materials deposition was carried from ethanol vapors out at low pressure using a highly non-equilibrium microwave plasma. Deposition processes of carbon film structures (diamond, graphite, graphene) is defined. Deposition processes of nanocrystalline structures containing diamond and graphite phases in different volume ratios is identified. The solid film was obtained under different conditions of microwave plasma chemical synthesis. We investigated the electrical properties of the nanocrystalline carbon films and identified it's from various factors. Influence of diamond-graphite film deposition mode in non-equilibrium microwave plasma at low pressure on emission characteristics was established. This effect is justified using the cluster model of the structure of amorphous carbon. It was shown that the reduction of bound hydrogen in carbon structures leads to a decrease in the threshold electric field of emission from 20-30 V/m to 5 V/m. Reducing the operating voltage field emission can improve mechanical stability of the synthesized film diamond-graphite emitters. Current density emission at least 20 A/cm2 was obtained. Nanocrystalline carbon film materials can be used to create a variety of functional elements in micro- and nanoelectronics and photonics such as cold electron source for emission in vacuum devices, photonic devices, cathodoluminescent flat display, highly efficient white light sources. The obtained graphene carbon net structure (with a net size about 6 μm) may be used for the manufacture of large-area transparent electrode for solar cells and cathodoluminescent light sources
Energy Technology Data Exchange (ETDEWEB)
Guillard, F
2006-12-15
Materials research for suitable utilization in 4. generation nuclear plants needs new ways to densify testing components. Two carbides, silicon and zirconium carbide seems to be the most suitable choice due to their mechanical, thermal and neutron-transparency properties against next nuclear plant specifications. Nevertheless one main difficulty remains, which is densifying them even at high temperature. Spark Plasma Sintering a new metal-, ceramic- and composite-sintering process has been used to densify both SiC and ZrC. Understanding bases of mass transport mechanisms in SPS have been studied. Composites and interfaces have been processed and analyzed. This manuscript reports original results on SiC and ZrC ceramics sintered with commercial powder started, without additives. (author)
International Nuclear Information System (INIS)
Shirai, Hajime
2004-01-01
We demonstrate the disorder-induced low-temperature crystallization in the nanocrystalline silicon film growth by rf plasma-enhanced chemical vapor deposition of H 2 -diluted SiH 2 Cl 2 and SiCl 4 . The combination of the chemical reactivity of SiCld (d: dangling bond) and SiHCl complexes and the release of the disorder-induced stress near the growing surface tightly correlate with the phase transitionity of SiCld and SiHCl complexes near the growing surface with the aid of atomic hydrogen, which induce higher degree of disorder in the a-Si network. These features are most prominent in the SiCl 4 compared with those of SiH 2 Cl 2 and SiH 4 , which preferentially enhance the nanocrystalline Si formation
FDTD simulation of microwave sintering of ceramics in multimode cavities
Energy Technology Data Exchange (ETDEWEB)
Iskander, M.F.; Smith, R.L.; Andrade, A.O.M.; Walsh, L.M. (Univ. of Utah, Salt Lake City, UT (United States). Dept. of Electrical Engineering); Kimrey, H. Jr. (Oak Ridge National Lab., TN (United States))
1994-05-01
At present, various aspects of the sintering process such as preparation of sample sizes and shapes, types of insulations, and the desirability of including a process stimulus such as SiC rods are considered forms of art and highly dependent on human expertise. The simulation of realistic sintering experiments in a multimode cavity may provide an improved understanding of critical parameters involved and allow for the development of guidelines towards the optimization of the sintering process. In this paper, the authors utilize the FDTD technique to model various geometrical arrangements and material compatibility aspects in multimode microwave cavities and to simulate realistic sintering experiments. The FDTD procedure starts with the simulation of a field distribution in multimode microwave cavities that resembles a set of measured data using liquid crystal sheets. Also included in the simulation is the waveguide feed as well as a ceramic loading plate placed at the base of the cavity. The FDTD simulation thus provides realistic representation of a typical sintering experiment. Aspects that have been successfully simulated include the effects of various types of insulation, the role of SiC rods on the uniformity of the resulting microwave fields, and the possible shielding effects that may result from excessive use of SiC. These results as well as others showing the electromagnetic fields and power-deposition patterns in multiple ceramic samples are presented.
International Nuclear Information System (INIS)
Caillat, R.; Pointud, R.
1955-01-01
This study had for origin to find a process permitting to manufacture bricks of beryllium oxide of pure nuclear grade, with a density as elevated as possible and with standardized shape. The sintering under load was the technique kept for the manufacture of the bricks. Because of the important toxicity of the beryllium oxide, the general features for the preliminary study of the sintering, have been determined while using alumina. The obtained results will be able to act as general indication for ulterior studies with sintering under load. (M.B.) [fr
Protein-modified nanocrystalline diamond thin films for biosensor applications.
Härtl, Andreas; Schmich, Evelyn; Garrido, Jose A; Hernando, Jorge; Catharino, Silvia C R; Walter, Stefan; Feulner, Peter; Kromka, Alexander; Steinmüller, Doris; Stutzmann, Martin
2004-10-01
Diamond exhibits several special properties, for example good biocompatibility and a large electrochemical potential window, that make it particularly suitable for biofunctionalization and biosensing. Here we show that proteins can be attached covalently to nanocrystalline diamond thin films. Moreover, we show that, although the biomolecules are immobilized at the surface, they are still fully functional and active. Hydrogen-terminated nanocrystalline diamond films were modified by using a photochemical process to generate a surface layer of amino groups, to which proteins were covalently attached. We used green fluorescent protein to reveal the successful coupling directly. After functionalization of nanocrystalline diamond electrodes with the enzyme catalase, a direct electron transfer between the enzyme's redox centre and the diamond electrode was detected. Moreover, the modified electrode was found to be sensitive to hydrogen peroxide. Because of its dual role as a substrate for biofunctionalization and as an electrode, nanocrystalline diamond is a very promising candidate for future biosensor applications.
Properties of Bulk Sintered Silver As a Function of Porosity
Energy Technology Data Exchange (ETDEWEB)
Wereszczak, Andrew A [ORNL; Vuono, Daniel J [ORNL; Wang, Hsin [ORNL; Ferber, Mattison K [ORNL; Liang, Zhenxian [ORNL
2012-06-01
This report summarizes a study where various properties of bulk-sintered silver were investigated over a range of porosity. This work was conducted within the National Transportation Research Center's Power Device Packaging project that is part of the DOE Vehicle Technologies Advanced Power Electronics and Electric Motors Program. Sintered silver, as an interconnect material in power electronics, inherently has porosity in its produced structure because of the way it is made. Therefore, interest existed in this study to examine if that porosity affected electrical properties, thermal properties, and mechanical properties because any dependencies could affect the intended function (e.g., thermal transfer, mechanical stress relief, etc.) or reliability of that interconnect layer and alter how its performance is modeled. Disks of bulk-sintered silver were fabricated using different starting silver pastes and different sintering conditions to promote different amounts of porosity. Test coupons were harvested out of the disks to measure electrical resistivity and electrical conductivity, thermal conductivity, coefficient of thermal expansion, elastic modulus, Poisson's ratio, and yield stress. The authors fully recognize that the microstructure of processed bulk silver coupons may indeed not be identical to the microstructure produced in thin (20-50 microns) layers of sintered silver. However, measuring these same properties with such a thin actual structure is very difficult, requires very specialized specimen preparation and unique testing instrumentation, is expensive, and has experimental shortfalls of its own, so the authors concluded that the herein measured responses using processed bulk sintered silver coupons would be sufficient to determine acceptable values of those properties. Almost all the investigated properties of bulk sintered silver changed with porosity content within a range of 3-38% porosity. Electrical resistivity, electrical conductivity
Study of sintering on Mg-Zn-Ca alloy system
Annur, Dhyah; Lestari, Franciska P.; Erryani, Aprilia; Kartika, Ika
2018-05-01
Magnesium and its alloy have gained a lot of interest to be used in biomedical application due to its biodegradable and biocompatible properties. In this study, sintering process in powder metallurgy was chosen to fabricatenonporous Mg-6Zn-1Ca (in wt%) alloy and porous Mg-6Zn-1Ca-10 Carbamide alloy. For creating porous alloy, carbamide (CO(NH2)2 was added to alloy system as the space holder to create porous structure material. Effect of the space holder addition and sintering temperature on porosity, phase formation, mechanical properties, and corrosion properties was observed. Sintering process was done in a tube furnace under Argon atmosphere in for 5 hours. The heat treatment was done in two steps; heated up at 250 °C for 4 hours to decompose spacer particle, followed by heated up at 580 °C or 630 °C for 5 hours. The porous structure of the resulted alloys was examined using Scanning Electron Microscope (SEM), while the phase formation was characterized by X-ray diffraction (XRD) analysis. Mechanical properties were examined using compression testing. From this study, increasing sintering temperature up to 630 °C reduced the mechanical properties of Mg-Zn-Ca alloy.
High-level radioactive waste fixation in sintered vitreous matrix
International Nuclear Information System (INIS)
Russo, D.O.; Messi de Bernasconi, N.; Audero, M.A.
1987-01-01
The safe storage of high-level wastes from fuel elements reprocessing includes, as a first step, the fixation of the same in materials having a good resistance to the leaching in aqueous medium, such as borosilicate glass. As an alternative to the usual method of the molten glasses, a procedure for the sintering of a powdered glass and waste mixture at lower temperatures (600-700 deg C) has been developed, which minimizes the volatilization of active compounds during the process. Two glasses matrices of different composition and characteristics were used, to which the simulated wastes were added in the ratio of a 10% in weight of oxides. Two sintering techniques were employed 1: cold pressing and further sintering; 2: hot pressing and sintering under pressure. The densities were measured, the microstructure of the samples was analyzed and leaching essays were made in distilled water. The pellet's microstructure was observed by means of optical microscopy, by reflection in polished samples and by transparency in thin slices. The presence of crystalline compounds was analyzed by means of x rays and electron microprobe. The results have shown the convenience to continue with hot pressing essays, because a denser product with a higher resistance to the leaching is thus obtained. (M.E.L.) [es
Sintering studies on iron-carbon-copper compacts
Directory of Open Access Journals (Sweden)
Perianayagam Philomen-D-Anand Raj
2016-01-01
Full Text Available Sintered Iron-Carbon-Copper parts are among the most widely used powder metallurgy product in automobile. In this paper, studies have been carried out to find out the sintering characteristics of iron-carbon-copper compacts when sintered in nitrogen atmosphere. The effects of various processing parameters on the sintering characteristics were studied. The various processing parameters considered were compaction pressure, green density and sintering temperature. The sintering characteristics determined were sintered density, porosity, dimensional change, micro hardness and radial crush strength. The results obtained have been discussed on the basis of micro structural observations. The characteristics of SEM fractography were also used to determine the mechanism of fracture. The fracture energy is strongly dependent on density of the compact.
Development of the high temperature sintering furnace for DUPIC fuel fabrication
International Nuclear Information System (INIS)
Lee, Jung Won; Kim, B. G.; Park, J. J.; Yang, M. S.; Kim, K. H.; Kim, J. H.; Cho, K. H.; Lee, D. Y.; Lee, Y. S.
1998-11-01
This report describes the development of the high temperature sintering furnace for manufacturing DUPIC (Direct Use of spent PWR fuel in CANDU reactors) fuel pellets. The furnace has to be remotely operated and maintained in a high radioactive hot cell using master-slave manipulators. The high temperature sintering furnace for manufacturing DUPIC fuel pellets, which is satisfied with the requirements of remote operation and maintenance in a hot cell, was successfully developed and installed in the M6 hot cell at IMEF (Irradiated Material Examination Facility). The functional and thermal performance test was also successfully completed. The technology accumulated during developing this sintering furnace became the basis of other DUPIC equipment development, and will be very helpful in the development of equipment for use in hot cell in the future. (author). 20 figs
Fabrication of porous Al-Cu sintered body and its permeability property
Energy Technology Data Exchange (ETDEWEB)
Kim, Se-Hoon; Sung, Si-Young; Noh, Sang Ho; Kim, Sang Min [Korea Automotive Technology Institute, Cheonan (Korea, Republic of); Jin, Kwang Jin; Kim, Sang Min [Dongwon Technology Co., Kimhae (Korea, Republic of)
2014-01-15
In this study, porous Al-Cu sintered body was fabricated without any space-holder material and its properties, such as porosity, compressive yield strength, shore hardness, and permeability, were evaluated. Al-Cu powder mixtures were prepared by low-energy ball milling. The ball-milled powders were granulated and classified into size with <150 µm and 150-300 µm, and then they were compacted and sintered at 600 ℃ for 1 h in a vacuum and N{sub 2} atmosphere. The porosities of sintered bodies could be controlled in range of 15-48% by controlling the compaction pressure. The compressive yield strength and hardness were increased with a decreasing porosity. As a result, the mechanical properties and permeability of the optimized porous body were superior to that of commercial one.
International Nuclear Information System (INIS)
Bayani, Mojtaba; Torabi, Sepehr; Shahnaz, Aysan; Pourali, Mohammad
2017-01-01
This study aims to provide a literature review on nanocrystalline hydroxyapatite (n-HA). n-HA constitutes the principle inorganic part of hard tissues. Therefore, preparation of commercial synthetic analogues, the so-called ‘biomimetic’, has gained a lot of attention since it can precisely mimic the physicochemical features of biological apatite compounds. Due to its improved osseointegrative properties, n-HA may represent a promising class of bone graft materials. n-HA binds to the bone and by stimulation of osteoblast activity and enhancing local growth factors it improves bone healing. Periodontitis is an inflammatory condition in response to microbial plaque that leads to periodontal tissue destruction and osseous defects in alveolar bone. A review of the extant literature reveals that n-HA has certain advantages in periodontal tissue regeneration including minimal patient morbidity, better biocompatibility, and lack of toxicity
Laser sintering of copper nanoparticles
International Nuclear Information System (INIS)
Zenou, Michael; Saar, Amir; Ermak, Oleg; Kotler, Zvi
2014-01-01
Copper nanoparticle (NP) inks serve as an attractive potential replacement to silver NP inks in functional printing applications. However their tendency to rapidly oxidize has so far limited their wider use. In this work we have studied the conditions for laser sintering of Cu-NP inks in ambient conditions while avoiding oxidation. We have determined the regime for stable, low-resistivity copper (< ×3 bulk resistivity value) generation in terms of laser irradiance and exposure duration and have indicated the limits on fast processing. The role of pre-drying conditions on sintering outcome has also been studied. A method, based on spectral reflectivity measurements, was used for non-contact monitoring of the sintering process evolution. It also indicates preferred spectral regions for sintering. Finally, we illustrated how selective laser sintering can generate high-quality, fine line (<5 µm wide) and dense copper circuits. (paper)
AUTHOR|(CDS)2081922; Stora, Thierry
2017-01-26
The Isotope Separator OnLine (ISOL) technique is used at the ISOLDE - Isotope Separator OnLine DEvice facility at CERN, to produce radioactive ion beams for physics research. At CERN protons are accelerated to 1.4 GeV and made to collide with one of two targets located at ISOLDE facility. When the protons collide with the target material, nuclear reactions produce isotopes which are thermalized in the bulk of the target material grains. During irradiation the target is kept at high temperatures (up to 2300 °C) to promote diffusion and effusion of the produced isotopes into an ion source, to produce a radioactive ion beam. Ti-foils targets are currently used at ISOLDE to deliver beams of K, Ca and Sc, however they are operated at temperatures close to their melting point which brings target degradation, through sintering and/or melting which reduces the beam intensities over time. For the past 10 years, nanostructured target materials have been developed and have shown improved release rates of the produced i...
In vitro corrosion, cytotoxicity and hemocompatibility of bulk nanocrystalline pure iron
International Nuclear Information System (INIS)
Nie, F L; Zheng, Y F; Wei, S C; Hu, C; Yang, G
2010-01-01
Bulk nanocrystalline pure iron rods were fabricated by the equal channel angular pressure (ECAP) technique up to eight passes. The microstructure and grain size distribution, natural immersion and electrochemical corrosion in simulated body fluid, cellular responses and hemocompatibility were investigated in this study. The results indicate that nanocrystalline pure iron after severe plastic deformation (SPD) would sustain durable span duration and exhibit much stronger corrosion resistance than that of the microcrystalline pure iron. The interaction of different cell lines reveals that the nanocrystalline pure iron stimulates better proliferation of fibroblast cells and preferable promotion of endothelialization, while inhibits effectively the viability of vascular smooth muscle cells (VSMCs). The burst of red cells and adhesion of the platelets were also substantially suppressed on contact with the nanocrystalline pure iron in blood circulation. A clear size-dependent behavior from the grain nature deduced by the gradual refinement microstructures was given and well-behaved in vitro biocompatibility of nanocrystalline pure iron was concluded.
Energy Technology Data Exchange (ETDEWEB)
Paret, Paul P [National Renewable Energy Laboratory (NREL), Golden, CO (United States); DeVoto, Douglas J [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Narumanchi, Sreekant V [National Renewable Energy Laboratory (NREL), Golden, CO (United States)
2017-09-01
Sintered silver has proven to be a promising candidate for use as a die-attach and substrate-attach material in automotive power electronics components. It holds promise of greater reliability than lead-based and lead-free solders, especially at higher temperatures (less than 200 degrees Celcius). Accurate predictive lifetime models of sintered silver need to be developed and its failure mechanisms thoroughly characterized before it can be deployed as a die-attach or substrate-attach material in wide-bandgap device-based packages. We present a finite element method (FEM) modeling methodology that can offer greater accuracy in predicting the failure of sintered silver under accelerated thermal cycling. A fracture mechanics-based approach is adopted in the FEM model, and J-integral/thermal cycle values are computed. In this paper, we outline the procedures for obtaining the J-integral/thermal cycle values in a computational model and report on the possible advantage of using these values as modeling parameters in a predictive lifetime model.
Magnetic properties of nanocrystalline pyrrhotite prepared by high-energy milling
DEFF Research Database (Denmark)
Balaz, P.; Godocikova, E.; Alacova, A.
2004-01-01
The nanocrystalline pyrrhotite was prepared by high-energy milling of lead sulphide with elemental Fe acting as reducing element. X-ray diffractometry, Mossbauer spectroscopy and VSM magnetometry were used to determine the properties of nanocrystalline iron sulphide prepared by the corresponding...... mechanochemical reaction. Pyrrhotite Fe1-xS together with the residual Fe metal were identified by the X-ray diffractometry. The kinetic studies performed by Mossbauer spectroscopy and VSM magnetometry allowed us to follow in more details the progress of the nanocrystalline magnetic phase formation during...
Theoretical study on recoilless fractions of simple cubic monatomic nanocrystalline particles
International Nuclear Information System (INIS)
Huang Jianping; Wang Luya
2002-01-01
Recoilless fractions of simple cubic monatomic nanocrystalline particles are calculated by using displacement-displacement Green's function. The numerical results show that the recoilless fractions on the surface of monatomic nanocrystalline particles are smaller than those in the inner, and they decrease when the particle size increase, the recoilless fractions of whole monatomic nanocrystalline particles increase when the particle size increase. These effects are more evident when the temperature is higher
Study of ceramics sintering under high pressures
International Nuclear Information System (INIS)
Kunrath Neto, A.O.
1990-01-01
A systematic study was made on high pressure sintering of ceramics in order to obtain materials with controlled microstructure, which are not accessible by conventional methods. Some aspects with particular interest were: to achieve very low porosity, with fine grains; to produce dispersed metastable and denser phases which can act as toughening agents; the study of new possibilities for toughening enhancement. (author)
Effect of sintering temperatures on titanium matrix composites reinforced by ceramic particles
Energy Technology Data Exchange (ETDEWEB)
Romero, F.; Amigo, V.; Busquets, D.; Klyatskina, E. [Mechanical and Materials Engineering Department. Polytechnical University of Valencia, Valencia (Spain)
2005-07-01
Titanium and titanium composites have a potential use in aerospace and biotechnology industries, and nowadays in others like sports and fashion ones. In this work composite materials, based on titanium matrix reinforced with ceramic particles, have been developed. PM route is used to obtain compact and sintered samples. TiN and TiAl powders, are milled with Ti powder in different volumetric percentages in a ball mill. These mixtures are pressed in a uniaxial press and sintered in a vacuum furnace at different temperatures between 1180 to 1220 deg. C. Porosity of samples is analysed, before and after the sintering process, by Archimedes technique and by image analysis. Mechanical properties and the reinforcement particles influence in the titanium matrix are studied by flexion test in green and sintered states, and by hardness and microhardness tests. Complimentarily, a microstructural analysis is carried out by optical and electron microscopy, and the reactivity between the reinforce particles and titanium matrix are studied. (authors)
DEFF Research Database (Denmark)
Jacobsen, Hjalte Sylvest; Puig-Molina, A.; Dalskov, N.
2016-01-01
sintering of the rejected tabletized support material are studied by 3D X-ray tomography. This is a powerful technique, which due to its nondestructive nature is suitable to study the development of internal cracks in the tablets during sintering. Cracks could be identified in the green tablet (before...... properly, cracks may arise and propagate during the sintering of the tablets. This can lead to weak sintered tablets that get rejected in the quality control. For this work, crack-containing samples of rejected tabletized support were provided. The formation, growth and closure of internal cracks during...
Silalahi, Marzuki; Purwanto, Setyo; Mujamilah; Dimyati, Arbi
2018-03-01
About the observation of resistivity change on the ultrasonic treated Fe-Cr ODS sinter alloy under magnetic field influence. This paper reported about the observation of the resistivity change in the ultrasonic pre-treated Fe-Cr ODS sinter alloy under the influence of magnetic field at the Center for Science and Technology of Advanced Material, Nuclear Energy Agency of Indonesia. Fe-Cr ODS alloy were sinthesized by vacuum sintering of Fe- and Cr-powder dispersed Y2O3. However, before sintering the powder mixture was subjected to the irradiation process by ultrasonic for 50 hours at 20 kHz and then isostatic pressed up to 50.91 MPa to form a coin of 10 mm in diameter. LCR meassurement revealed the decreasing of resistivity about 3 times by increasing of applied magnetic field from 0 to 70 mT. In addition, VSM meassurement was performed on both as powder material and as sintered sample. The results showed increasing the magnetization with increasing magnetic field and the curve exhibits almost exact symmetry S-form with small hysterese indicating fast changing magnetization and demagnetization capability without energy loss. This opens strong speculations about the existence of magnetoresistant property of the material which is important for many application in field of sensors or electro magnetic valves.
Strain rate dependency of laser sintered polyamide 12
Directory of Open Access Journals (Sweden)
Cook J.E.T.
2015-01-01
Full Text Available Parts processed by Additive Manufacturing can now be found across a wide range of applications, such as those in the aerospace and automotive industry in which the mechanical response must be optimised. Many of these applications are subjected to high rate or impact loading, yet it is believed that there is no prior research on the strain rate dependence in these materials. This research investigates the effect of strain rate and laser energy density on laser sintered polyamide 12. In the study presented here, parts produced using four different laser sintered energy densities were exposed to uniaxial compression tests at strain rates ranging from 10−3 to 10+3 s−1 at room temperature, and the dependence on these parameters is presented.
Energy Technology Data Exchange (ETDEWEB)
Guo, Yeping
2002-07-01
Thick and thin films of Nb{sub 2}O{sub 5} have been prepared by the sol-gel process using cheap niobium pentachloride as precursor and a new synthesis route. The microstructure of the films was tailored by adding poly(ethylene glycol) (PEG) and carbon soot into the sol and varying the sintering temperature. The thesis describes the properties of the sols and their influence on the properties of the resulting nanocrystalline Nb{sub 2}O{sub 5} films as electrodes in dye sensitised solar cells, electrochromic devices and rechargeable lithium batteries. A solar light-to-electric conversion efficiency of Ru(II) sensitised Nb{sub 2}O{sub 5} solar cell as high as 7% under 120 W/m{sup 2} illumination was obtained. An equivalent electric circuit of the dye sensitised electrode/electrolyte interface based on the electrochemical impedance spectroscopy was modelled and found to fit all the results. The values obtained for the electric elements from the simulation of the results were found to relate material parameters to the cell performance and their influence on the cell performance are illustrated. The electrochromism and Li{sup +}-charge and discharge of the Nb{sub 2}O{sub 5} films exhibited also good performance. (orig.)
On tension-compression asymmetry in ultrafine-grained and nanocrystalline metals
Gurses, Ercan
2010-12-01
We present a physically motivated computational study explaining the tension/compression (T/C) asymmetry phenomenon in nanocrystalline (nc) and ultrafine-grained (ufg) face centered cubic (fcc) metals utilizing a variational constitutive model where the nc-metal is modeled as a two-phase material consisting of a grain interior phase and a grain boundary affected zone (GBAZ). We show that the existence of voids and their growth in GBAZ renders the material pressure sensitivity due to porous plasticity and that the utilized model provides a physically sound mechanism to capture the experimentally observed T/C asymmetry in nc- and ufg-metals. © 2010 Elsevier B.V. All rights reserved.
Synthesis of nanocrystalline fluorinated hydroxyapatite
Indian Academy of Sciences (India)
Fluorinated hydroxyapatite; nanocrystalline; microwave synthesis; dissolution. ... HA by the presence of other ions such as carbonate, magnesium, fluoride, etc. ... Fourier transform infrared spectroscopy (FT–IR) and laser Raman spectroscopy.
Effects of grain size and grain boundaries on defect production in nanocrystalline 3C-SiC
International Nuclear Information System (INIS)
Swaminathan, N.; Kamenski, Paul J.; Morgan, Dane; Szlufarska, Izabela
2010-01-01
Cascade simulations in single crystal and nanocrystalline SiC have been conducted in order to determine the role of grain boundaries and grain size on defect production during primary radiation damage. Cascades are performed with 4 and 10 keV silicon as the primary knock-on atom (PKA). Total defect production is found to increase with decreasing grain size, and this effect is shown to be due to increased production in grain boundaries and changing grain boundary volume fraction. In order to consider in-grain defect production, a new mapping methodology is developed to properly normalize in-grain defect production rates for nanocrystalline materials. It is shown that the presence of grain boundaries does not affect the total normalized in-grain defect production significantly (the changes are lower than ∼20%) for the PKA energies considered. Defect production in the single grain containing the PKA is also studied and found to increase for smaller grain sizes. In particular, for smaller grain sizes the defect production decreases with increasing distance from the grain boundary while for larger grain sizes the presence of the grain boundaries has negligible effect on defect production. The results suggest that experimentally observed changes in radiation resistance of nanocrystalline materials may be due to long-term damage evolution rather than changes in defect production rates from primary damage.