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Sample records for sintered iron powder

  1. Strain-enhanced sintering of iron powders

    Energy Technology Data Exchange (ETDEWEB)

    Amador, D.R.; Torralba, J.M. [Universidad Carlos III de Madrid, Departamento de Ciencias de Materiales e Ingenieria Metalurgica, Leganes, Madrid (Spain); Monge, M.A.; Pareja, R. [Universidad Carlos III de Madrid, Departamento de Fisica, Madrid (Spain)

    2005-02-01

    Sintering of ball-milled and un-milled Fe powders has been investigated using dilatometry, X-ray, density, and positron annihilation techniques. A considerable sintering enhancement is found in milled powders showing apparent activation energies that range between 0.44 and 0.80 eV/at. The positron annihilation results, combined with the evolution of the shrinkage rate with sintering temperature, indicate generation of lattice defects during the sintering process of milled and un-milled powders. The sintering enhancement is attributed to pipe diffusion along the core of moving dislocations in the presence of the vacancy excess produced by plastic deformation. Positron annihilation results do not reveal the presence of sintering-induced defects in un-milled powders sintered above 1200 K, the apparent activation energy being in good agreement with that for grain-boundary diffusion in {gamma}-Fe. (orig.)

  2. Sinterable powders

    International Nuclear Information System (INIS)

    Zanghi, J.S.; Kasprzyk, M.R.

    1979-01-01

    A description is given of sinterable powders and methods of producing sintered products using such powders. The powders consist of (a) a particulate ceramic material, e.g. SiC, having specified particle size and surface area; (b) a carbon source material, e.g. sugar or a phenol-formaldehyde resin; and (c) a residue from a solution of H 3 BO 3 , B 2 O 3 , or mixtures of these as sintering aid. (U.K.)

  3. Impact of iron powder pressing temperature on high-temperature corrosion of the obtained sinters

    Directory of Open Access Journals (Sweden)

    A. Jaroń

    2010-07-01

    Full Text Available The work presents the results of kinetic studies of the high-temperature oxidation process of metallic iron sinters obtained by a hotpressing method in an anaerobic atmosphere. The conducted studies for a model arrangement (iron allow to determine the effect of conditions for obtaining metallic pressed materials on the course of a high-temperature corrosion process. What is more, iron oxide sinters characterized by an expanded surface disclosed by a morphological analysis of the resulting scales may be used as catalyst carriers or as input material for obtaining porous iron by reduction. Sinters intended for research were obtained in a device for one-axial hot-pressing of samples at a pressure of 8 MPa within the temperature range 600 – 900oC in vacuum. The research into the kinetics of metallic sinters oxidation was carried out in the standard apparatus for high-temperature thermogravimetric studies using a continuous method with automatic recording of measurement within the temperature range 500 – 700oC in synthetic air atmosphere. The dependence of oxidation kinetics of metallic sinters on a pressing temperature was determined. Morphology as well as the chemical and phase composition of the tested samples were described using the SEM/EDX and XRD methods.

  4. On a discrepancy in modulus of elasticity as determined from separate resonance frequencies of a bar sintered from copper-coated iron powder

    Czech Academy of Sciences Publication Activity Database

    Kupková, M.; Kupka, M.; Strobl, S.; Černý, Martin; Khabiti, G.; Gierl, C.

    2007-01-01

    Roč. 57, č. 7 (2007), s. 639-642 ISSN 1359-6462 Institutional research plan: CEZ:AV0Z30460519 Keywords : copper-coated iron powder * sintering * mechanical properties testing Subject RIV: JG - Metallurgy Impact factor: 2.481, year: 2007

  5. Research on Laser Micro Polishing of SLS Technology Sintered Iron-Based Powder Surface

    OpenAIRE

    Gerda Vaitkūnaitė; Vladislav Markovič; Olegas Černašėjus

    2015-01-01

    The article analyzes laser micro polishing of 1.2083 steel samples produced applying selective laser sintering (SLS) method. The study has evaluated the distribution of the shape, size and temperature of the laser beam treated area in the surface layer of sintered and laser polished samples. Experimental tests have shown the impact of the technical parameters of laser micro polishing on the width and hardness of the impact zone of the treated sample. The microstructure analysis of laser treat...

  6. Research on Laser Micro Polishing of SLS Technology Sintered Iron-Based Powder Surface

    Directory of Open Access Journals (Sweden)

    Gerda Vaitkūnaitė

    2015-03-01

    Full Text Available The article analyzes laser micro polishing of 1.2083 steel samples produced applying selective laser sintering (SLS method. The study has evaluated the distribution of the shape, size and temperature of the laser beam treated area in the surface layer of sintered and laser polished samples. Experimental tests have shown the impact of the technical parameters of laser micro polishing on the width and hardness of the impact zone of the treated sample. The microstructure analysis of laser treated and untreated areas of the material has been made.

  7. Novel iron oxide-silica coreshell powders compacted by using pulsed electric current sintering: optical and magnetic properties

    Czech Academy of Sciences Publication Activity Database

    Mahmed, N.; Heczko, Oleg; Maki, R.; Söderberg, O.; Haimi, E.; Hannula, S.-P.

    2012-01-01

    Roč. 32, č. 11 (2012), s. 2981-2988 ISSN 0955-2219 Institutional research plan: CEZ:AV0Z10100520 Keywords : sintering * SiO 2 * ferrites * grain growth * transparent Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 2.360, year: 2012 http://www.sciencedirect.com/science/article/pii/S0955221912001240

  8. Powder densification maps in Selective Laser Sintering

    International Nuclear Information System (INIS)

    Bourell, D.; Wohlert, M.; Harlan, N.; Beaman, J.; Das, S.

    2002-01-01

    Selective Laser Sintering (SLS) is a manufacturing process in which a part is produced without the need for part-specific tooling. It competes effectively with other manufacturing processes when part geometry is complex and the production run is not large. Traditionally, this was limited to prototype production, although tooling applications are now appearing. This paper describes several applications of powder densification maps to advance solutions in direct SLS of metallic and ceramic powders. Time-dependent plasticity issues arise in pre-processing of powder to make it suitable for SLS and in post-processing of SLS parts to obtain desired density. (Abstract Copyright [2002], Wiley Periodicals, Inc.)

  9. Titanium Powder Sintering in a Graphite Furnace and Mechanical Properties of Sintered Parts

    OpenAIRE

    Changzhou Yu; Peng Cao; Mark Ian Jones

    2017-01-01

    Recent accreditation of titanium powder products for commercial aircraft applications marks a milestone in titanium powder metallurgy. Currently, powder metallurgical titanium production primarily relies on vacuum sintering. This work reported on the feasibility of powder sintering in a non-vacuum furnace and the tensile properties of the as-sintered Ti. Specifically, we investigated atmospheric sintering of commercially pure (C.P.) titanium in a graphite furnace backfilled with argon and stu...

  10. Sintering of titanium alloy by powder metallurgy

    Energy Technology Data Exchange (ETDEWEB)

    Cosme, C.R.M. [Universidade de Brasilia (UnB), DF (Brazil); Henriques, V.A.R.; Cairo, C.A.A.; Taddei, E.B. [Centro Tecnico Aeroespacial (CTA), Sao Jose dos Campos, SP (Brazil)

    2009-07-01

    Full text: Titanium alloys are suitable for biomaterial applications, considering its biocompatibility and low elastic modulus compared to steel. Bone resorption in this case can be reduced by load sharing between the implant and natural bone.Starting powders were obtained by hydride method, carried out under positive hydrogen pressure at 500 deg C for titanium and 800 deg C for Nb, Zr and Ta powders. After reaching the nominal temperature, the material was held for 3h, with subsequent cooling to room temperature and milling of the friable hydride. Samples were produce by mixing of initial metallic powders followed by and cold isostatic pressing. Subsequent densification by sintering was performed at temperature range between 900 and 1700 deg C. Characterization was carried out with scanning electron microscopy, X-ray diffractometry and microhardness measurements. Microstructural examinations revealed higher amount of &⧣946;-phase for higher sintering temperature and dissolution of Ta and NB particles. In vitro tests revealed low cytotoxicity of sintered samples. (author)

  11. Impact strength of sintered astaloy CrM powders

    International Nuclear Information System (INIS)

    Kazior, J.; Ploszczak, J.; Nykiel, M.; Pieczonka, T.

    2003-01-01

    In this paper results of a series of impact tests on sintered Astaloy CrM powders alloys modified by boron are presented and discussed. Boron in different forms, i.e. as elemental boron powder, boron carbide B 4 C powder or mixture of boron and carbon elemental powders, was used in different weight percentage to activate sintering of Astaloy CrM powder and to increase hardenability, with aim of increasing impact strength in view of structural applications. (author)

  12. Polymer powders for selective laser sintering (SLS)

    Science.gov (United States)

    Schmid, Manfred; Amado, Antonio; Wegener, Konrad

    2015-05-01

    Selective Laser Sintering (SLS) is close to be accepted as a production technique (Additive Manufacturing). However, one problem limiting employment of SLS for additive manufacturing in a wide-ranging industrial scope is the narrow variety of applicable polymers. The commonly applied SLS powder to date is polyamide 12 (PA 12). PA 12 or ccompounds of PA 12 (dry blends) are approximately 90 % of complete industrial consumption. The remaining small quantity is distributed on polyamide 11 (PA11) and some other `exotic' polymers (TPU, PEBA, P(E)EK). Industry is awaiting commodity polymers like polypropylene (PP) or polyethylene (PE) crucial to open new market segments. But several approaches launching those polymers failed. But what are the reasons for the difficulties in developing new SLS powders? The contribution is to answer this and highlights the combination of intrinsic and extrinsic polymer properties necessary to generate a polymer powder promising for SLS application. Particle shape, powder distribution, thermal, rheological and optical requirements must be considered and only a particularly controlled property combination leads to successful SLS implementation. Thermal behavior, particle shape and -distribution is discussed in detail, although the other properties can't be disregarded for providing new commercially successful SLS powder finally.

  13. Performance characterization of sintered iron electrodes in nickel/iron alkaline batteries

    Science.gov (United States)

    Periasamy, P.; Ramesh Babu, B.; Venkatakrishna Iyer, S.

    A nickel/iron storage battery with a porous, sintered, iron negative electrode and a nickel positive electrode is a high power system by virtue of its low internal resistance. A dry-powder sintering procedure is used to fabricate negative and positive electrodes. Negative iron electrodes are activated with various salt solutions such as CdSO 4, BaCl 2, HgCl 2 and sulfur. Positive electrodes are impregnated with nickel hydroxide by a chemical method. Tests are performed in 10 Ah capacity nickel/iron cells and two types of activated iron electrodes are used. The present work deals with electrode fabrication, charge/discharge studies, self-discharge, temperature performance and cycle life. Finally, the best iron electrodes are coupled with nickel electrodes to obtain a 1.37 V, 75 Ah nickel/iron cell. The performance of this cell is discussed.

  14. Production of sintered alumina from powder; optimization of the sinterized parameters for the maximum mechanical resistence

    International Nuclear Information System (INIS)

    Rocha, J.C. da.

    1981-02-01

    Pure, sinterized alumina and the optimization of the parameters of sinterization in order to obtain the highest mechanical resistence are discussed. Test materials are sinterized from a fine powder of pure alumina (Al 2 O 3 ), α phase, at different temperatures and times, in air. The microstructures are analysed concerning porosity and grain size. Depending on the temperature or the time of sinterization, there is a maximum for the mechanical resistence. (A.R.H.) [pt

  15. Titanium Powder Sintering in a Graphite Furnace and Mechanical Properties of Sintered Parts

    Directory of Open Access Journals (Sweden)

    Changzhou Yu

    2017-02-01

    Full Text Available Recent accreditation of titanium powder products for commercial aircraft applications marks a milestone in titanium powder metallurgy. Currently, powder metallurgical titanium production primarily relies on vacuum sintering. This work reported on the feasibility of powder sintering in a non-vacuum furnace and the tensile properties of the as-sintered Ti. Specifically, we investigated atmospheric sintering of commercially pure (C.P. titanium in a graphite furnace backfilled with argon and studied the effects of common contaminants (C, O, N on sintering densification of titanium. It is found that on the surface of the as-sintered titanium, a severely contaminated porous scale was formed and identified as titanium oxycarbonitride. Despite the porous surface, the sintered density in the sample interiors increased with increasing sintering temperature and holding time. Tensile specimens cut from different positions within a large sintered cylinder reveal different tensile properties, strongly dependent on the impurity level mainly carbon and oxygen. Depending on where the specimen is taken from the sintered compact, ultimate tensile strength varied from 300 to 580 MPa. An average tensile elongation of 5% to 7% was observed. Largely depending on the interstitial contents, the fracture modes from typical brittle intergranular fracture to typical ductile fracture.

  16. Effect of microstructure changes on magnetic properties of spark plasma sintered Nd-Fe-B powders

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    Michalski B.

    2013-01-01

    Full Text Available In this study the SPS method was applied for low RE content (8,5% at. and high RE content (13,5 % at. MQ powders. The powders were sintered in a wide range of temperature, for 5 min., under pressure of 35 MPa. The low RE content grade, densified reluctantly and gained the density close to the theoretical value only for 850 °C. The coercivity decreased gradually with increasing sintering temperature. On the other hand, the densification of the higher RE content grade powder occurred much easier and the coercivity, close to the theoretical value, was achieved already at 650 °C. The coercivity of this material also decreased with increasing sintering temperature. Microstructural studies revealed that the SPS sintering process leads to partial decomposition of the Nd2Fe14B phase. The proportion of the RE-rich and iron phases increases parallel to the increasing sintering temperature. On the basis of the current results one can conclude that fabrication of high density MQ powders based magnets by the SPS method is possible, however the powders having higher RE content should be used for this purpose and the sintering temperature as low as possible, related to density, should be kept.

  17. Low temperature spark plasma sintering of YIG powders

    International Nuclear Information System (INIS)

    Fernandez-Garcia, L.; Suarez, M.; Menendez, J.L.

    2010-01-01

    A transition from a low to a high spin state in the magnetization saturation between 1000 and 1100 o C calcination temperature is observed in YIG powders prepared by oxides mixture. Spark plasma sintering of these powders between 900 and 950 o C leads to dense samples with minimal formation of YFeO 3 , opening the way to co-sintering of YIG with metals or metallic alloys. The optical properties depend on the sintering stage: low (high) density samples show poor (bulk) optical absorption.

  18. Low temperature spark plasma sintering of YIG powders

    Energy Technology Data Exchange (ETDEWEB)

    Fernandez-Garcia, L. [Department of Nanostructured Materials, Centro de Investigacion en Nanomateriales y Nanotecnologia (CINN). Principado de Asturias - Consejo superior de Investigaciones Cientificas (CSIC) - Universidad de Oviedo - UO, Parque Tecnologico de Asturias, 33428 Llanera, Asturias (Spain); Suarez, M., E-mail: m.suarez@cinn.e [Department of Nanostructured Materials, Centro de Investigacion en Nanomateriales y Nanotecnologia (CINN). Principado de Asturias - Consejo superior de Investigaciones Cientificas (CSIC) - Universidad de Oviedo - UO, Parque Tecnologico de Asturias, 33428 Llanera, Asturias (Spain); Fundacion ITMA, Parque Tecnologico de Asturias, 33428, Llanera (Spain); Menendez, J.L. [Department of Nanostructured Materials, Centro de Investigacion en Nanomateriales y Nanotecnologia (CINN). Principado de Asturias - Consejo superior de Investigaciones Cientificas (CSIC) - Universidad de Oviedo - UO, Parque Tecnologico de Asturias, 33428 Llanera, Asturias (Spain)

    2010-07-16

    A transition from a low to a high spin state in the magnetization saturation between 1000 and 1100 {sup o}C calcination temperature is observed in YIG powders prepared by oxides mixture. Spark plasma sintering of these powders between 900 and 950 {sup o}C leads to dense samples with minimal formation of YFeO{sub 3}, opening the way to co-sintering of YIG with metals or metallic alloys. The optical properties depend on the sintering stage: low (high) density samples show poor (bulk) optical absorption.

  19. Enery Efficient Press and Sinter of Titanium Powder for Low-Cost Components in Vehicle Applications

    Energy Technology Data Exchange (ETDEWEB)

    Thomas Zwitter; Phillip Nash; Xiaoyan Xu; Chadwick Johnson

    2011-03-31

    This is the final technical report for the Department of Energy NETL project NT01931 Energy Efficient Press and Sinter of Titanium Powder for Low-Cost Components in Vehicle Applications. Titanium has been identified as one of the key materials with the required strength that can reduce the weight of automotive components and thereby reduce fuel consumption. Working with newly developed sources of titanium powder, Webster-Hoff will develop the processing technology to manufacture low cost vehicle components using the single press/single sinter techniques developed for iron based powder metallurgy today. Working with an automotive or truck manufacturer, Webster-Hoff will demonstrate the feasibility of manufacturing a press and sinter titanium component for a vehicle application. The project objective is two-fold, to develop the technology for manufacturing press and sinter titanium components, and to demonstrate the feasibility of producing a titanium component for a vehicle application. The lowest cost method for converting metal powder into a net shape part is the Powder Metallurgy Press and Sinter Process. The method involves compaction of the metal powder in a tool (usually a die and punches, upper and lower) at a high pressure (up to 60 TSI or 827 MPa) to form a green compact with the net shape of the final component. The powder in the green compact is held together by the compression bonds between the powder particles. The sinter process then converts the green compact to a metallurgically bonded net shape part through the process of solid state diffusion. The goal of this project is to expand the understanding and application of press and sinter technology to Titanium Powder applications, developing techniques to manufacture net shape Titanium components via the press and sinter process. In addition, working with a vehicle manufacturer, demonstrate the feasibility of producing a titanium component for a vehicle. This is not a research program, but rather a

  20. Characterization and Sintering of Armstrong Process Titanium Powder

    Science.gov (United States)

    Xu, Xiaoyan; Nash, Philip; Mangabhai, Damien

    2017-04-01

    Titanium and titanium alloys have a high strength to weight ratio and good corrosion resistance but also need longer time and have a higher cost on machining. Powder metallurgy offers a viable approach to produce near net-shape complex components with little or no machining. The Armstrong titanium powders are produced by direct reduction of TiCl4 vapor with liquid sodium, a process which has a relatively low cost. This paper presents a systematic research on powder characterization, mechanical properties, and sintering behavior and of Armstrong process powder metallurgy, and also discusses the sodium issue, and the advantages and disadvantages of Armstrong process powders.

  1. Powder metallurgy: Solid and liquid phase sintering of copper

    Science.gov (United States)

    Sheldon, Rex; Weiser, Martin W.

    1993-01-01

    Basic powder metallurgy (P/M) principles and techniques are presented in this laboratory experiment. A copper based system is used since it is relatively easy to work with and is commercially important. In addition to standard solid state sintering, small quantities of low melting metals such as tin, zinc, lead, and aluminum can be added to demonstrate liquid phase sintering and alloy formation. The Taguchi Method of experimental design was used to study the effect of particle size, pressing force, sintering temperature, and sintering time. These parameters can be easily changed to incorporate liquid phase sintering effects and some guidelines for such substitutions are presented. The experiment is typically carried out over a period of three weeks.

  2. Some aspects of barreling in sintered plain carbon steel powder metallurgy preforms during cold upsetting

    Directory of Open Access Journals (Sweden)

    Sumesh Narayan

    2012-04-01

    Full Text Available The present research establishes a relationship of bulged diameter with densification and hydrostatic stress in forming of sintered iron (Fe powder metallurgy preforms cold upset under two different frictional conditions, namely, nil/no and graphite lubricant condition. Sintered plain carbon steel cylindrical preforms with carbon (C contents of 0, 0.35, 0.75 and 1.1% with constant initial theoretical density of 84% and aspect ratio of 0.4 and 0.6 were prepared using a suitable die-set assembly on a 1 MN capacity hydraulic press and sintered for 90 minutes at 1200 °C. Each sintered preform was cold upset under two different frictional constraints. It is seen that the degree of bulging reduces with reducing frictional constraints at the die contact surface. Further, it is found that the bulging ratio changed as a function of relative density and hydrostatic stress, respectively, according to the power law equations.

  3. The Promotion of Liquid Phase Sintering of Boron-Containing Powder Metallurgy Steels by Adding Nickel

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    Wu Ming-Wei

    2015-01-01

    Full Text Available Boron is a feasible alloying element for liquid phase sintering (LPS of powder metallurgy (PM steels. This study investigated the effect of nickel (Ni, which is widely used in PM steels, on the liquid phase sintering of boron-containing PM steels. The results showed that the addition of 1.8wt% Ni does not apparently modify the LPS mechanism of boron-containing PM steels. However, adding 1.8wt% Ni slightly improves the LPS densification from 0.60 g/cm3 to 0.65 g/cm3, though the green density is reduced. Thermodynamic simulation demonstrated that the presence of Ni lowers the temperature region of liquid formation, resulting in enhanced LPS densification. Moreover, original graphite powders remains in the steels sintered at 1200 ºC. These graphite powders mostly dissolve into the base iron powder when the sintering temperature is increased from 1200 ºC to 1250 ºC.

  4. Spark plasma sintering of commercial and development titanium alloy powders

    OpenAIRE

    Weston, N.S.; Derguti, F.; Tudball, A.; Jackson, M.

    2015-01-01

    Emerging lower cost titanium metal powder produced via an electrolytic method has been fully consolidated using spark plasma sintering (SPS) generating microstructures comparable to those observed in Ti–6Al–4V PM product. This is the first time powder from an alternative titanium extraction method has been processed via SPS and it is benchmarked with commercial alloys (CP–Ti, Ti–6Al–4V, and Ti–5Al–5V–5Mo–3Cr). The effect of powder feedstock size, morphology, and alloy chemistry on the consoli...

  5. Borax as flux on sintering of iron Ancor Steel 1000® under glow discharge

    Science.gov (United States)

    Ariza Suarez, H. G.; Sarmiento Santos, A.; Ortiz Otálora, C. A.

    2016-02-01

    This work studies the flux effect of borax (di sodium tetraborate decahydrate) on sintering of iron Ancor Steel 1000® in abnormal glow discharge. The incidence of the percentage by weight of borax and the sintering temperature in the process were observed. Samples of powder metallurgical iron were prepared with proportions of 0.50%, 2.0%, 4.0% and 6.0% by weight of borax using the procedures of powder metallurgy. The samples were sintered at 800 and 1100°C for 30min, by glow discharge at low pressure in a reducing atmosphere composed of 20% H2+80% Ar. The samples in compact green-state were analyzed by TGA-DSC to determine the fusion process and mass loss during sintering. The analysis of microhardness and density, shows that at a sintering temperature of 800°C the sample density decreases and the sample microhardness increases with respect to sintered samples without borax. Sintered samples were analysed by DRX showing the absence of precipitates.

  6. Effect of Ekabor 2 powder on the mechanical properties of pure iron powder metal compacts

    Energy Technology Data Exchange (ETDEWEB)

    Altintas, A.; Sarigun, Y.; Cavdar, U.

    2016-07-01

    Ekabor 2 powder of different weights, used by V type powder mixture was mixed with pure iron powder. Specimens were created by dry pressing into die followed by cold isostatic press at a pressure of 100 bar for purpose of resizing. The conventional sintering process at 900 °C and 950 °C was carried out for 4 h using conventional furnaces. Specimens were gradually cooled by air. The sintered pellets were examined in terms of density, wear abrasion, surface roughness and hardness at 900 °C and 950 °C. Microstructure of pellets was observed with optic microscope. The results show that the hardness gradually increased with additions of 0 wt. % to 10 wt. % of Ekabor 2 however, after 10 wt. %, this hardness tended to decrease. (Author)

  7. IRON ORE SINTER PRODUCTION USING ELECTRIC ARC FURNACE DUST AS RAW MATERIAL

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    Victor Bridi Telles

    2013-03-01

    Full Text Available The steel production through Electric Arc Furnaces (EAF generates approximately 15% to 20% of Electric Arc Furnace Dust (EAFD. This waste is considered dangerous due to the presence of metals as lead and cadmium that leach in contact with water. Because of this, the EAFD recycling becomes an alternative to diminish the costs with landfills and environmental harms caused by the waste. The iron ore sintering is a process that reuses most part of powders generated by the steelmaking. However the EAFD is not reused in this process because it contains zinc. The zinc is highly detrimental inside blast furnaces causing heavy crusts and affecting the thermodynamic equilibrium of the process. Therefore, this work studies the EAFD reuse in the iron ore sintering process to produce iron ore sinter with zinc contents between the limits established for blast furnaces.

  8. Method for preparing a sinterable uranium dioxide powder

    International Nuclear Information System (INIS)

    Thornton, T.A.; Holaday, V.D. Jr.

    1985-01-01

    This invention provides an improved method for preparing a sinterable uranium dioxide powder for the preparation of nuclear fuel, using microwave radiation in a microwave induction furnace. The starting compound may be uranyl nitrate hexahydrate, ammonium diuranate or ammonium uranyl carbonate. The starting compound is heated in a microwave induction furnace for a period of time sufficient for compound decomposition. The decomposed compound is heated in a microwave induction furnace in a reducing atmosphere for a period of time sufficient to reduce the decomposed compound to uranium dioxide powder

  9. Influence of various manufacturing parameters on some characteristics of UO2 powders and their sintering behaviour

    International Nuclear Information System (INIS)

    Mintz, M.H.; Vaknin, Sh.; Kremener, A.; Hadari, Z.

    1977-02-01

    Various parameters in the process of manufacturing uranium dioxide are examined and their influence on the characteristics and sintering behaviour of the powders obtained established. In addition some correlations between the powder aggregates microstructure and their adhesion properties and sintering behaviour are indicated. Shrinkage during the sintering process is also discussed

  10. Consolidation of copper and aluminium powders by spark plasma sintering

    Science.gov (United States)

    Saiprasad, M.; Atchayakumar, R.; Thiruppathi, K.; Raghuraman, S.

    2016-09-01

    Processing in the powder metallurgy route has emerged as an economical process for the production of near net shaped components with a wide range of desired mechanical properties suitable for various applications of industrial needs. This research work was conducted with an objective of studying the improvisation of density and hardness of Copper-Aluminium alloy prepared by spark plasma sintering. Cu-Al alloy with a composition of 95% copper and 5% aluminium was prepared by SPS process. SPS is a low voltage, DC pulse current activated, pressure-assisted sintering, which enables sintering at lower temperatures and shorter durations. The combination offered by Cu-Al alloy of high strength and high corrosion resistance results their applications under a wide variety of conditions. The density and hardness of the prepared sample were measured by conducting appropriate tests. Apparently, the values of hardness and density of the specimen prepared by SPS seemed to be better than that of conventional sintering. The experimental procedure, testing methodologies and analysis are presented.

  11. Structural comparison of sintering products made of "TiC + Ti" composite powders and "Ti + C" powder mixtures

    Science.gov (United States)

    Krinitcyn, Maksim G.; Pribytkov, Gennadii A.; Korosteleva, Elena N.; Firsina, Irina A.; Baranovskii, Anton V.

    2017-12-01

    In this study, powder composite materials comprised of TiC and Ti with different ratios are processed by sintering of Ti and C powder mixtures and self-propagating high-temperature synthesis (SHS) in "Ti+C" system followed by sintering. The microstructure and porosity of obtained composites are investigated and discussed. The dependence of porosity on sintering time is explained theoretically. Optimal regimes that enable to obtain the most homogeneous structure with the least porosity are described.

  12. Evaluation of Sintering Behavior of Premix Al-Zn-Mg-Cu Alloy Powder

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    Haris Rudianto

    2015-01-01

    Full Text Available Sintering of light aluminium alloys powder has been investigated as a way to substitute steels in automotive and aerospace industries. Premix Al-5.5Zn-2.5Mg-0.5Cu composite powder called Alumix 431D was analyzed in this research. Sintering was carried out under ultra high purity nitrogen gas and before reaching sintering temperature, green samples were delubricated at 400°C for 30 min. The powder possesses high sinterability by reaching 96% relative density at 580°C sintering temperature. Formation of liquid phase seems to support achieving high sintering density. Optimum mechanical properties also were obtained under those conditions. T6 heat treatment was done to improve the mechanical properties by formation of precipitation strengthening, and MgZn2 appears to be dominant strengthening precipitate. X-ray diffraction, optical microscopy, and SEM-EDS were used to characterize powder, and sintered and heat treated samples.

  13. Nano or micro grained alumina powder? A choose before sintering

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    Román, R.

    2008-12-01

    Full Text Available Two different wet routes have been used to synthesize alumina powders in order to compare the characteristics of the final product and its behaviour during sintering. The Homogeneous Precipitation (HP gives rise to nanoparticulated powders of about 2 nm. However, such particles quickly aggregate and grow with calcination temperature. The Polymerized Organic-Inorganic Synthesis (POI produces homogeneous particle size powders (about 1 micron after resin charring. The characterization of the powder surface is the basis of an efficient process control. Particle characterization parameters (morphology, crystallinity and degree of aggregation are characterized by different techniques, such as DTA/TG, IR, XRD, SEM and TEM, and compared between these synthesis methods. The results show the evolution from the amorphous to the corundum alumina phase for both processes and their ability for sintering, as well discuses the beneficial of nanoparticles obtained by HP during sintering.

    Se han utilizado dos diferentes síntesis por vía húmeda para la preparación de polvos de alúmina con el fin de comparar las características de los productos finales y su comportamiento durante la sinterización. La Precipitación Homogénea (HP da lugar a polvos nanoparticulados de unos 2nm. Se observa sin embargo, como estas partículas se agregan rápidamente y crecen con la temperatura de calcinación. La Síntesis por Polimerización Orgánica-Inorgánica (POI produce polvos de tamaño de partícula homogéneo (en torno a 1 micra después de la descomposión de la resina. La caracterización de la superficie de los polvos es la base de un control eficiente del proceso. Los parámetros de caracterización de las partículas obtenidas (morfología, cristalinidad y grado de agregación se obtienen por diferentes técnicas como DTA/TG, IR, XRD, SEM y TEM, y se comparan entre estos métodos de síntesis. Los resultados muestran la evolución desde el amorfo a la fase

  14. Developing Characterization Procedures for Qualifying both Novel Selective Laser Sintering Polymer Powders and Recycled Powders

    Energy Technology Data Exchange (ETDEWEB)

    Bajric, Sendin [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

    2017-09-12

    Selective laser sintering (SLS) is an additive technique which is showing great promise over conventional manufacturing techniques. SLS requires certain key material properties for a polymer powder to be successfully processed into an end-use part, and therefore limited selection of materials are available. Furthermore, there has been evidence of a powder’s quality deteriorating following each SLS processing cycle. The current investigation serves to build a path forward in identifying new SLS powder materials by developing characterization procedures for identifying key material properties as well as for detecting changes in a powder’s quality. Thermogravimetric analyses, differential scanning calorimetry, and bulk density measurements were investigated.

  15. Powder injection molding of Stellite 6 powder: Sintering, microstructural and mechanical properties

    Energy Technology Data Exchange (ETDEWEB)

    Gülsoy, H. Özkan [Marmara University, Technology Faculty, Metall. and Mater. Eng., 34722 Istanbul (Turkey); Özgün, Özgür, E-mail: oozgun@bingol.edu.tr [Bingol University, Faculty of Engineering and Architecture, Mechanical Eng. Dep., 12000 Bingol (Turkey); Bilketay, Sezer [Marmara University, Technology Faculty, Metall. and Mater. Eng., 34722 Istanbul (Turkey)

    2016-01-10

    The purpose of this study was to produce Co-based Stellite 6 superalloy components by using the method of Powder Injection Molding (PIM) and to characterize the microstructural and mechanical properties of the produced components. The experimental studies were started through the formation of feedstock by mixing Stellite 6 powder with a multicomponent binder system. Prepared feedstock was formed by utilizing powder injection molding technique. Then the molded samples were subjected to the solvent and thermal debinding processes. Different sintering cycles were applied to the raw components for the purpose of determining the optimum sintering conditions. The densities of the sintered components were determined in accordance with the Archimedes' principle. The microstructural characterization was performed through scanning electron microscope (SEM) analysis, energy dispersive spectrometry (EDS) analyses, and X-ray diffraction (XRD) analysis. Hardness measurement and tensile test were conducted in order to determine the mechanical properties. The results illustrated that the injection molded Stellite 6 components were composed of fine and equiaxed grains, plenty of carbide precipitates exhibiting homogenous distribution throughout the microstructure formed at the grain boundaries and thus the mechanical properties were considerably high.

  16. Powder injection molding of Stellite 6 powder: Sintering, microstructural and mechanical properties

    International Nuclear Information System (INIS)

    Gülsoy, H. Özkan; Özgün, Özgür; Bilketay, Sezer

    2016-01-01

    The purpose of this study was to produce Co-based Stellite 6 superalloy components by using the method of Powder Injection Molding (PIM) and to characterize the microstructural and mechanical properties of the produced components. The experimental studies were started through the formation of feedstock by mixing Stellite 6 powder with a multicomponent binder system. Prepared feedstock was formed by utilizing powder injection molding technique. Then the molded samples were subjected to the solvent and thermal debinding processes. Different sintering cycles were applied to the raw components for the purpose of determining the optimum sintering conditions. The densities of the sintered components were determined in accordance with the Archimedes' principle. The microstructural characterization was performed through scanning electron microscope (SEM) analysis, energy dispersive spectrometry (EDS) analyses, and X-ray diffraction (XRD) analysis. Hardness measurement and tensile test were conducted in order to determine the mechanical properties. The results illustrated that the injection molded Stellite 6 components were composed of fine and equiaxed grains, plenty of carbide precipitates exhibiting homogenous distribution throughout the microstructure formed at the grain boundaries and thus the mechanical properties were considerably high.

  17. Master sintering curves of two different alumina powder compacts

    Directory of Open Access Journals (Sweden)

    Vaclav Pouchly

    2009-12-01

    Full Text Available Concept of Master Sintering Curve is a strong tool for optimizing sintering schedule. The sintering behaviour can be predicted, and sintering activation energy can be calculated with the help of few dilatometric measurements. In this paper an automatic procedure was used to calculate Master Sintering Curves of two different alumina compacts. The sintering activation energies were determined as 640 kJ/mol for alumina with particle size of 240 nm, respective 770 kJ/mol for alumina with particle size of 110 nm. The possibility to predict sintering behaviour with the help of Master Sintering Curve was verified.

  18. Material Evaluation and Process Optimization of CNT-Coated Polymer Powders for Selective Laser Sintering

    Directory of Open Access Journals (Sweden)

    Shangqin Yuan

    2016-10-01

    Full Text Available Multi-walled carbon nanotubes (CNTs as nano-reinforcements were introduced to facilitate the laser sintering process and enhance the thermal and mechanical properties of polymeric composites. A dual experimental-theoretical method was proposed to evaluate the processability and predict the process parameters of newly developed CNT-coated polyamide 12 (CNTs/PA12 powders. The thermal conductivity, melt viscosity, phase transition and temperature-dependent density and heat capacity of PA12 and CNTs/PA12 powders were characterized for material evaluation. The composite powders exhibited improved heat conduction and heat absorption compared with virgin polymer powders, and the stable sintering range of composite powders was extended and found to be favourable for the sintering process. The microstructures of sintered composites revealed that the CNTs remained at the powder boundaries and formed network architectures, which instantaneously induced the significant enhancements in tensile strength, elongation at break and toughness without sacrificing tensile modulus.

  19. An in situ Study of NiTi Powder Sintering Using Neutron Diffraction

    OpenAIRE

    Chen, Gang; Liss, Klaus-Dieter; Cao, Peng

    2015-01-01

    This study investigates phase transformation and mechanical properties of porous NiTi alloys using two different powder compacts (i.e., Ni/Ti and Ni/TiH2) by a conventional press-and-sinter means. The compacted powder mixtures were sintered in vacuum at a final temperature of 1373 K. The phase evolution was performed by in situ neutron diffraction upon sintering and cooling. The predominant phase identified in all the produced porous NiTi alloys after being sintered at 1373 K is B2 NiTi phase...

  20. Effects of Admixed Titanium on Densification of 316L Stainless Steel Powder during Sintering

    Directory of Open Access Journals (Sweden)

    Aslam Muhammad

    2014-07-01

    Full Text Available Effects of admixed titanium on powder water atomized (PWA and powder gas atomized (PGA 316L stainless steel (SS have been investigated in terms of densification. PGA and PWA powders, having different shapes and sizes, were cold pressed and sintered in argon atmosphere at 1300°C. The admixed titanium compacts of PGA and PWA have shown significant effect on densification through formation of intermetallic compound and reducing porosity during sintering process. PWA, having particle size 8 μm, blended with 1wt% titanium has exhibited higher sintered density and shrinkage as compared to gas atomized powder compacts. Improved densification of titanium blended PGA and PWA 316L SS at sintering temperature 1300°C is probably due to enhanced diffusion kinetics resulting from stresses induced by concentration gradient in powder compacts.

  1. Method of manufacturing iron aluminide by thermomechanical processing of elemental powders

    Science.gov (United States)

    Deevi, Seetharama C.; Lilly, Jr., A. Clifton; Sikka, Vinod K.; Hajaligol, Mohammed R.

    2000-01-01

    A powder metallurgical process of preparing iron aluminide useful as electrical resistance heating elements having improved room temperature ductility, electrical resistivity, cyclic fatigue resistance, high temperature oxidation resistance, low and high temperature strength, and/or resistance to high temperature sagging. The iron aluminide has an entirely ferritic microstructure which is free of austenite and can include, in weight %, 20 to 32% Al, and optional additions such as .ltoreq.1% Cr, .gtoreq.05% Zr or ZrO.sub.2 stringers extending perpendicular to an exposed surface of the heating element, .ltoreq.2% Ti, .ltoreq.2% Mo, .ltoreq.1% Zr, .ltoreq.1% C, .ltoreq.0.1% B, .ltoreq.30% oxide dispersoid and/or electrically insulating or electrically conductive covalent ceramic particles, .ltoreq.1 % rare earth metal, .ltoreq.1% oxygen, and/or .ltoreq.3% Cu. The process includes forming a mixture of aluminum powder and iron powder, shaping the mixture into an article such as by cold rolling the mixture into a sheet, and sintering the article at a temperature sufficient to react the iron and aluminum powders and form iron aluminide. The sintering can be followed by hot or cold rolling to reduce porosity created during the sintering step and optional annealing steps in a vacuum or inert atmosphere.

  2. The role of the native oxide shell on the microwave sintering of copper metal powder compacts

    International Nuclear Information System (INIS)

    Mahmoud, Morsi M.; Link, Guido; Thumm, Manfred

    2015-01-01

    Highlights: • Thin oxide native layer had a critical role on microwave sintering of copper. • Explain why microwaves interact with copper powder differently than its bulk. • Abnormal expansion in copper is due to the plastic deformation and crack formation. • In-situ setup gives important insight about the microwave sintering of metals. • Microwave sintering is a promising candidate technology in powder metallurgy. - Abstract: Successful microwave sintering of several metal powders had been reported by many researchers with remarkable improvements in the materials properties and/or in the overall process. However, the concept behind microwave heating of metal powders has not been fully understood till now, as it is well known that bulk metals reflect microwaves. The progress of microwave sintering of copper metal powder compacts was investigated via combining both in-situ electrical resistivity and dilatometry measurements that give important information about microstructural changes with respect to the inter-particle electrical contacts during sintering. The sintering behavior of copper metal powders was depending on the type of the gas used, particle size, the initial green density, the soaking sintering time and the thin oxide layer on the particles surfaces. The thin copper oxide native layer (ceramics) that thermodynamically formed on the particles surfaces under normal handling and ambient environmental conditions had a very critical and important role in the microwave absorption and interaction, the sintering behavior and the microstructural changes. This finding could help to have a fundamental understanding of why MW’s interact with copper metal powder in a different way than its bulk at room temperature, i.e. why a given metal powder could be heated using microwaves while its bulk reflects it

  3. In situ Investigation of Titanium Powder Microwave Sintering by Synchrotron Radiation Computed Tomography

    Directory of Open Access Journals (Sweden)

    Yu Xiao

    2016-01-01

    Full Text Available In this study, synchrotron radiation computed tomography was applied to investigate the mechanisms of titanium powder microwave sintering in situ. On the basis of reconstructed images, we observed that the sintering described in this study differs from conventional sintering in terms of particle smoothing, rounding, and short-term growth. Contacted particles were also isolated. The kinetic curves of sintering neck growth and particle surface area were obtained and compared with those of other microwave-sintered metals to examine the interaction mechanisms between mass and microwave fields. Results show that sintering neck growth accelerated from the intermediate period; however, this finding is inconsistent with that of aluminum powder microwave sintering described in previous work. The free surface areas of the particles were also quantitatively analyzed. In addition to the eddy current loss in metal particles, other heating mechanisms, including dielectric loss, interfacial polarization effect, and local plasma-activated sintering, contributed to sintering neck growth. Thermal and non-thermal effects possibly accelerated the sintering neck growth of titanium. This study provides a useful reference of further research on interaction mechanisms between mass and microwave fields during microwave sintering.

  4. Microstructure and properties of gravity sintered 316l stainless steel powder with nickel boride addition

    Directory of Open Access Journals (Sweden)

    Božić Dušan

    2016-01-01

    Full Text Available The present work demonstrates a procedure for synthesis of stainless steel powder by gravity sintering method. As an additive to the basic powder, NiB powder was added in the amount of 0.2 - 1.0 wt.%. Gravity sintering was done in vacuum, at the temperatures of 1100°C-1250°C, in the course of 3 - 60 min, using ceramic mould. Structural characterization was conducted by XRD, and microstructural analysis by optical and scanning electron microscope (SEM. Mechanical properties were investigated by tensile tests with steel rings. Density and permeability were determined by standard techniques for porous samples. Gravity sintered stainless steel with NiB addition had more superior mechanical and physico-chemical properties compared to stainless steel obtained by standard powder metallurgy procedures - pressing and sintering. [Projekat Ministarstva nauke Republike Srbije, br. 172005

  5. Sintered Nickel Powder Wicks for Flat Vertical Heat Pipes

    Directory of Open Access Journals (Sweden)

    Geir Hansen

    2015-03-01

    Full Text Available The fabrication and performance of wicks for flat heat pipe applications produced by sintering a filamentary nickel powder has been investigated. Tape casting was used as an intermediate step in the wick production process. Thermogravimetric analysis was used to study the burn-off of the organic binder used and to study the oxidation and reduction processes of the nickel. The wicks produced were flat, rectangular and intended for liquid transport in the upwards vertical direction. Rate-of-rise experiments using heptane were used to test the flow characteristics of the wicks. The wick porosities were measured using isopropanol. The heat transfer limitation constituted by the vapour static pressure and the capillary pressure was discussed. The influence on wick performance by using pore former in the manufacturing was studied. When Pcap/Psat > 1, the use of a pore former to increase the wick permeability will always improve the wick performance. When Pcap/Psat < 1, it was shown that if the effective pore radius and the permeability increase with an equal percentage the overall influence on the wick capacity is negative. A criterion for a successful pore former introduction is proposed and the concept of a pore former evaluation plot is presented.

  6. Effects of forming temperature and sintering rate to the final properties of FeCuAl powder compacts formed through uniaxial die compaction process

    Science.gov (United States)

    Rahman, M. M.; Ismail, M. A.; Sopyan, I.; Rahman, H. Y.

    2018-01-01

    This paper presents the outcomes of an experimental investigation on the effects of forming temperature and sintering schedule to the final characteristics of FeCuAl powder mass formed at different temperature and sintered at different schedule. A lab-scale uni-axial die compaction rig was designed and fabricated which enabled the compaction of powder mass at room temperature as well as elevated temperature. Iron (Fe) powder ASC 100.29 was mechanically mixed with other elemental powders, namely copper (Cu), and aluminum (Al) for 60 minutes and compacted at three different temperature, i.e., 30°C, 150°C, and 200°C by applying 425 MPa of simultaneous downward and upward axial loading to generate green compacts. The as-pressed samples were inspected visually and the defect-free green compacts were subsequently sintered in an argon gas fired furnace at 800°C for 60 min at three different heating/cooling rates, i.e., 5, 10, and 15°C/min, respectively. The sintered samples were then characterised for their physical, electrical, and mechanical properties. The microstructures of the sintered samples were also analysed. The results revealed that a forming temperature of 150°C and a sintering rate of 10°C/min could produce a product with better characteristics.

  7. Fabrication of TiNi powder by mechanical alloying and shape memory characteristics of the sintered alloy

    International Nuclear Information System (INIS)

    Terayama, Akira; Kyogoku, Hideki; Komatsu, Shinichiro; Sakamura, Masaru

    2006-01-01

    This paper presents the fabrication condition of TiNi alloy powder by mechanical alloying and shape memory characteristics of the sintered alloy. The effect of mechanical alloying condition on the characteristics of mechanically alloyed powder (MA powder) was investigated. Also, the difference in sintering behavior between the MA powder and the elementally mixed powders by V-blender and the shape memory characteristics of the sintered alloys were also examined. The MA powder was fabricated by milling using a planetary ball mill in a rotational speed between 200 and 500 min -1 for various milling times in an atmosphere of Ar gas. These two of powders prepared in different processes were sintered using a pulse-current pressure sintering equipment at various sintering temperatures. The powder agglomerated and its particle size became larger with an increase in milling time. The mixture of Ti and Ni powders changed into an amorphous state by processing for 3.6 ks over 300 min -1 . The sintered alloy of the MA powder showed more uniform phase of TiNi than that of the elementally mixed powders sintered in a same manner, however, the former showed a lower density than the latter due to a larger particle size of the MA powder of before-sintering. It was found from the measurement of the transformation temperature of the sintered alloy of the MA powder using DSC that the alloy has shape memory characteristics, and the transformation temperatures of the alloy are higher than those of the alloy of the elementally mixed powders due to waste of Ni powder. (author)

  8. The evaluation of microstructure and mechanical properties of sintered sub-micron WC-Co powders

    International Nuclear Information System (INIS)

    Nor Izan Izura; Mohd Asri Selamat; Noraizham Mohamad Diah; Talib Ria Jaafar

    2007-01-01

    A cemented tungsten carbide (WC-Co) is widely used for a variety of machining, cutting, drilling and other applications. The properties of this tungsten heavy alloy are sensitive to processing and degraded by residual porosity. The sequence of high end powder metallurgy process include mixing, compacting and followed by multi-atmosphere sintering of green compact were analyzed. The sub micron (<1.0 μm) and less than 10.0 μm of WC powders are sintered with a metal binder 6% Co to provide pore-free part. The powder compacts were sintered at temperatures cycle in the range of 1200 degree Celsius-1550 degree Celsius in nitrogen-based sintering atmosphere. To date, however there have been few reported studies in the literature that the best sintering was carried out via liquid phase sintering in vacuum at approximately 1500 degree Celsius. from this study we found that in order to attain high mechanical properties, a fine grain size of powder is necessary. Therefore, the attention of this work is to develop and produce wear resistant component with better properties or comparable to the commercial ones. (author)

  9. The influence of density of pressed iron powder samples on the quality of boride layers

    Directory of Open Access Journals (Sweden)

    Ivanov S.

    2003-01-01

    Full Text Available In this work the influence of the density of pressed iron powder on the quality of boride layers has been analysed. Examinations were performed on pressed samples of iron powder. The used granulation was 50-100, 100-150 and 150-200 mm. The samples were pressed under pressure of 200, 400, 600, 800 and 1000 MPa. Boroning was performed in a solid mixture based on boron-carbide, and was in principle the same for all samples. The obtained boride layers varied in depth and quality (porosity, the contact with metal. It has been observed that simultaneously with boroning sintering also occurred, and this fact offers a wide application possibility in the chemical-thermal treatment for sintered materials.

  10. Basic characteristics of Australian iron ore concentrate and its effects on sinter properties during the high-limonite sintering process

    Science.gov (United States)

    Liu, Dong-hui; Liu, Hao; Zhang, Jian-liang; Liu, Zheng-jian; Xue, Xun; Wang, Guang-wei; Kang, Qing-feng

    2017-09-01

    The basic characteristics of Australian iron ore concentrate (Ore-A) and its effects on sinter properties during a high-limonite sintering process were studied using micro-sinter and sinter pot methods. The results show that the Ore-A exhibits good granulation properties, strong liquid flow capability, high bonding phase strength and crystal strength, but poor assimilability. With increasing Ore-A ratio, the tumbler index and the reduction index (RI) of the sinter first increase and then decrease, whereas the softening interval (Δ T) and the softening start temperature ( T 10%) of the sinter exhibit the opposite behavior; the reduction degradation index (RDI+3.15) of the sinter increases linearly, but the sinter yield exhibits no obvious effects. With increasing Ore-A ratio, the distribution and crystallization of the minerals are improved, the main bonding phase first changes from silico-ferrite of calcium and aluminum (SFCA) to kirschsteinite, silicate, and SFCA and then transforms to 2CaO·SiO2 and SFCA. Given the utilization of Ore-A and the improvement of the sinter properties, the Ore-A ratio in the high-limonite sintering process is suggested to be controlled at approximately 6wt%.

  11. Application of fine-grained coke breeze fractions in the process of iron ore sintering

    Directory of Open Access Journals (Sweden)

    M. Niesler

    2014-01-01

    Full Text Available The testing cycle, described in the paper, included fine-grained coke breeze granulation tests and iron concentrate sintering tests with the use of selected granulate samples. The use of granulated coke breeze in the sintering process results in a higher process efficiency, shorter sintering duration and fuel saving.

  12. Study of the suitability of a commercial hydroxyapatite powder to obtain sintered compacts for medical applications

    Science.gov (United States)

    Palacio, C.; Jaramillo, D.; Correa, S.; Arroyave, M.

    2017-06-01

    Hydroxyapatite (HA) is a material widely used by the medical community due to its Ca/P ratio is comparable to the Ca/P ratio of bones and teeth, which promotes osteoinduction and osteoconduction processes when in contact with bone tissue, either as volume piece or coating. This work focuses on studying the quality of the commercial HA powder MKnano-#MKN-HXAP-S12 µm, after processing, to obtain sintered compact discs with suitable physical and chemical characteristics for implants applications. The HA powder was processed through calcination, grinding, pressing and sintering to evaluate the effect of such as procedures in the compacts dics quality. The raw powder was characterized by laser diffraction, SEM, XRF, XRD, TGA and DSC while the characteristics of the obtained compact discs were determined by dilatometry and XRD to identify the sintering temperature range, constituent phases, the amorphous content and the crystallinity degree, parameters that allow determining their suitability for implants applications. Although, it was not possible to obtain sintered compacts with the suitable chemical composition and without fractures, this work allowed to identify the parameters that determine the suitability of a HA powder to obtain sintered compacts for medical applications, as well as the characterization protocol that allows the evaluation of such parameters.

  13. Effect of temperature on porosity of iron ore sinter with biochar derived from EFB

    Science.gov (United States)

    Purwanto, H.; Rozhan, A. N.; Zakiyuddin, A.; Mohamad, A. S.

    2018-01-01

    In this research, the replacement of fossil fuel energy (coke) with oil palm empty fruit bunch as a potential energy in sintering of iron ore was investigated. Carbon derived biomass has been produced by using oil palm empty fruit bunch by heat treatment process. In the present investigation, sintering process was carried out by heating the mixed iron ore and biochar at various temperatures. The apparent density and porosity for iron sinter show a significant increase and gradual decrement as the temperature increase, respectively. The porosity of iron sinter shows a gradual decrement from 950 °C to 1050 °C but up to 1150 °C it shows a significant decrement about 44%. Inferring to the micrograph, the agglomeration and assimilation of sinter at high temperature is better compared with low sintering temperature.

  14. PROSPECTS OF MANUFACTURE OF PISTON RINGS INTERNAL COMBUSTION ENGINES OF POWDER MATERIALS ON THE BASE OF IRON

    Directory of Open Access Journals (Sweden)

    B. M. Musaibov

    2013-01-01

    Full Text Available Development and production of piston rings made of sintered materials on the basis of iron powder metallurgy is an innovative way. In the application of this technology reduces the consumption of material and costs for the production of piston rings 30-40% in comparison with the traditional methods of their manufacture

  15. Tribological behaviour and statistical experimental design of sintered iron-copper based composites

    Science.gov (United States)

    Popescu, Ileana Nicoleta; Ghiţă, Constantin; Bratu, Vasile; Palacios Navarro, Guillermo

    2013-11-01

    The sintered iron-copper based composites for automotive brake pads have a complex composite composition and should have good physical, mechanical and tribological characteristics. In this paper, we obtained frictional composites by Powder Metallurgy (P/M) technique and we have characterized them by microstructural and tribological point of view. The morphology of raw powders was determined by SEM and the surfaces of obtained sintered friction materials were analyzed by ESEM, EDS elemental and compo-images analyses. One lot of samples were tested on a "pin-on-disc" type wear machine under dry sliding conditions, at applied load between 3.5 and 11.5 × 10-1 MPa and 12.5 and 16.9 m/s relative speed in braking point at constant temperature. The other lot of samples were tested on an inertial test stand according to a methodology simulating the real conditions of dry friction, at a contact pressure of 2.5-3 MPa, at 300-1200 rpm. The most important characteristics required for sintered friction materials are high and stable friction coefficient during breaking and also, for high durability in service, must have: low wear, high corrosion resistance, high thermal conductivity, mechanical resistance and thermal stability at elevated temperature. Because of the tribological characteristics importance (wear rate and friction coefficient) of sintered iron-copper based composites, we predicted the tribological behaviour through statistical analysis. For the first lot of samples, the response variables Yi (represented by the wear rate and friction coefficient) have been correlated with x1 and x2 (the code value of applied load and relative speed in braking points, respectively) using a linear factorial design approach. We obtained brake friction materials with improved wear resistance characteristics and high and stable friction coefficients. It has been shown, through experimental data and obtained linear regression equations, that the sintered composites wear rate increases

  16. Magnetorheological Fluids with Carbonyl and Water Atomized Iron Powders

    Science.gov (United States)

    Bombard, Antonio J. F.; Teodoro, João Victor R.

    Our aim in this work was to propose the use of a ternary blend of two carbonyl iron powder CIP, mixed with water atomized iron powder (WAIP), to reduce the off-state viscosity, without prejudice of MRF performance in terms of yield stress and torque output. The idea of mix water atomized iron powder with carbonyl iron powder is not new. The US Pat. # 5,900,184 by Weiss et al. (1999) describes that a binary blend, half-to-half, can reduces the viscosity of MRF in the absence of magnetic field, and increase the torque output under field.

  17. Development of a dielectric ceramic based on diatomite-titania. Part one: powder preparation and sintering study

    Directory of Open Access Journals (Sweden)

    Tavares Elcio Correia de Souza

    1997-01-01

    Full Text Available This work presents powder preparation and sintering experiments of a mixture diatomite-titania. X-ray diffraction, DTA, TGA as well as chemical and microstructural analyses were made. The sintering process was investigated as a function of sintering temperature and time, mass variation, linear shrinkage and activation energy. The results show that sintering of diatomite-titania could be described by a viscous flow mechanism.

  18. Effect of agglomerate strength on sintered density for yttria powders containing agglomerates of monosize spheres

    International Nuclear Information System (INIS)

    Ciftcioglu, M.; Akine, M.; Burkhart, L.

    1987-01-01

    The effect of agglomerate strength on sintered density was determined for several yttria powders made by intentionally agglomerating 0.1-μm, monodisperse yttriuim hydrocarbonate precursor spheres and calcining separate portions of the precursor at different temperatures to vary the strength of the intraaglomeate bonds. In this way, the effects of differences in particle morphology and other characteristics among the powders were minimized and the effect of agglomerate strength could be seen more clearly

  19. Consolidation & Factors Influencing Sintering Process in Polymer Powder Based Additive Manufacturing

    Science.gov (United States)

    Sagar, M. B.; Elangovan, K.

    2017-08-01

    Additive Manufacturing (AM) is two decade old technology; where parts are build layer manufacturing method directly from a CAD template. Over the years, AM techniques changes the future way of part fabrication with enhanced intricacy and custom-made features are aimed. Commercially polymers, metals, ceramic and metal-polymer composites are in practice where polymers enhanced the expectations in AM and are considered as a kind of next industrial revolution. Growing trend in polymer application motivated to study their feasibility and properties. Laser sintering, Heat sintering and Inhibition sintering are the most successful AM techniques for polymers but having least application. The presentation gives up selective sintering of powder polymers and listed commercially available polymer materials. Important significant factors for effective processing and analytical approaches to access them are discussed.

  20. A comparative approach to synthesis and sintering of alumina/yttria nanocomposite powders using different precipitants

    Energy Technology Data Exchange (ETDEWEB)

    Kafili, G. [Department of Nanotechnology Engineering, Faculty of Advanced Sciences and Technologies, University of Isfahan, Isfahan, 81746-73441 (Iran, Islamic Republic of); Movahedi, B., E-mail: b.movahedi@ast.ui.ac.ir [Department of Nanotechnology Engineering, Faculty of Advanced Sciences and Technologies, University of Isfahan, Isfahan, 81746-73441 (Iran, Islamic Republic of); Milani, M. [Faculty of Advanced Materials and Renewable Energy Research Center, Tehran (Iran, Islamic Republic of)

    2016-11-01

    Alumina/yttria nanocomposite powder as an yttrium aluminum garnet (YAG) precursor was synthesized via partial wet route using urea and ammonium hydrogen carbonate (AHC) as precipitants, respectively. The products were characterized using X-ray diffraction, field-emission scanning electron microscopy, transmission electron microscopy, Fourier transform infrared spectroscopy and energy dispersive spectroscopy. The use of urea produced very tiny spherical Y-compounds with chemical composition of Y{sub 2}(CO{sub 3}){sub 3}·nH{sub 2}O, which were attracted to the surface of alumina nanoparticles and consequently, a core-shell structure was obtained. The use of ammonium hydrogen carbonate produced sheets of Y-compounds with chemical composition of Y(OH)CO{sub 3} covering the alumina nanoparticles. A fine-grained YAG ceramic (about 500 nm), presenting a non-negligible transparency (45% RIT at IR range) was obtained by the spark plasma sintering (SPS) of alumina-yttria nanocomposite synthesized in the urea system. This amount of transmission was obtained by only the sintering of the powder specimen without any colloidal forming process before sintering or adding any sintering aids or dopant elements. However, by spark plasma sintering of alumina-yttria nanocomposite powder synthesized in AHC system, an opaque YAG ceramic with an average grain size of 1.2 μm was obtained. - Highlights: • Urea proved to be an appropriate precipitant for obtaining a core-shell alumina/yttria nanocomposite. • Alumina/yttria nanocomposite powders with more appropriate morphology and highly sinterability. • A fine-grained YAG ceramic was obtained by SPS of alumina-yttria nanocomposite.

  1. An in situ Study of NiTi Powder Sintering Using Neutron Diffraction

    Directory of Open Access Journals (Sweden)

    Gang Chen

    2015-04-01

    Full Text Available This study investigates phase transformation and mechanical properties of porous NiTi alloys using two different powder compacts (i.e., Ni/Ti and Ni/TiH2 by a conventional press-and-sinter means. The compacted powder mixtures were sintered in vacuum at a final temperature of 1373 K. The phase evolution was performed by in situ neutron diffraction upon sintering and cooling. The predominant phase identified in all the produced porous NiTi alloys after being sintered at 1373 K is B2 NiTi phase with the presence of other minor phases. It is found that dehydrogenation of TiH2 significantly affects the sintering behavior and resultant microstructure. In comparison to the Ni/Ti compact, dehydrogenation occurring in the Ni/TiH2 compact leads to less densification, yet higher chemical homogenization, after high temperature sintering but not in the case of low temperature sintering. Moreover, there is a direct evidence of the eutectoid decomposition of NiTi at ca. 847 and 823 K for Ni/Ti and Ni/TiH2, respectively, during furnace cooling. The static and cyclic stress-strain behaviors of the porous NiTi alloys made from the Ni/Ti and Ni/TiH2 compacts were also investigated. As compared with the Ni/Ti sintered samples, the samplessintered from the Ni/TiH2 compact exhibited a much higher porosity, a higher close-to-total porosity, a larger pore size and lower tensile and compressive fracture strength.

  2. Nuclear energy - Uranium dioxide powder and sintered pellets - Determination of oxygen/uranium atomic ratio by the amperometric method. 2. ed.

    International Nuclear Information System (INIS)

    2007-01-01

    This International Standard specifies an analytical method for the determination of the oxygen/uranium atomic ratio in uranium dioxide powder and sintered pellets. The method is applicable to reactor grade samples of hyper-stoichiometric uranium dioxide powder and pellets. The presence of reducing agents or residual organic additives invalidates the procedure. The test sample is dissolved in orthophosphoric acid, which does not oxidize the uranium(IV) from UO 2 molecules. Thus, the uranium(VI) that is present in the dissolved solution is from UO 3 and/or U 3 O 8 molecules only, and is proportional to the excess oxygen in these molecules. The uranium(VI) content of the solution is determined by titration with a previously standardized solution of ammonium iron(II) sulfate hexahydrate in orthophosphoric acid. The end-point of the titration is determined amperometrically using a pair of polarized platinum electrodes. The oxygen/uranium ratio is calculated from the uranium(VI) content. A portion, weighing about 1 g, of the test sample is dissolved in orthophosphoric acid. The dissolution is performed in an atmosphere of nitrogen or carbon dioxide when sintered material is being analysed. When highly sintered material is being analysed, the dissolution is performed at a higher temperature in purified phosphoric acid from which the water has been partly removed. The cooled solution is titrated with an orthophosphoric acid solution of ammonium iron(II) sulfate, which has previously been standardized against potassium dichromate. The end-point of the titration is detected by the sudden increase of current between a pair of polarized platinum electrodes on the addition of an excess of ammonium iron(II) sulfate solution. The paper provides information about scope, principle, reactions, reagents, apparatus, preparation of test sample, procedure (uranium dioxide powder, sintered pellets of uranium dioxide, highly sintered pellets of uranium dioxide and determination

  3. Effect of annealing process of iron powder on magnetic properties ...

    Indian Academy of Sciences (India)

    Iron powder magnetic cores are used as soft magnetic rotors, in micro special motors such as BS brake motors, refrigerator compressor motors and brushless servo motors. Heat treatment of iron powder played an important role in the magnetic properties and loss of the motor cores. After the annealing process, the cracks ...

  4. Effect of annealing process of iron powder on magnetic properties ...

    Indian Academy of Sciences (India)

    Administrator

    Abstract. Iron powder magnetic cores are used as soft magnetic rotors, in micro special motors such as BS brake motors, refrigerator compressor motors and brushless servo motors. Heat treatment of iron powder played an important role in the magnetic properties and loss of the motor cores. After the annealing process,.

  5. In situ observation and neutron diffraction of NiTi powder sintering

    International Nuclear Information System (INIS)

    Chen, Gang; Liss, Klaus-Dieter; Cao, Peng

    2014-01-01

    This study investigated NiTi powder sintering behaviour from elemental powder mixtures of Ni/Ti and Ni/TiH 2 using in situ neutron diffraction and in situ scanning electron microscopy. The sintered porous alloys have open porosities ranging from 2.7% to 36.0%. In comparison to the Ni/Ti compact, dehydrogenation occurring in the Ni/TiH 2 compact leads to less densification yet higher chemical homogenization only after high-temperature sintering. For the first time, direct evidence of the eutectoid phase transformation of NiTi at 620 °C is reported by in situ neutron diffraction. A comparative study of cyclic stress–strain behaviours of the porous NiTi alloys made from Ni/Ti and Ni/TiH 2 compacts indicate that the samples sintered from the Ni/TiH 2 compact exhibited a much higher porosity, larger pore size, lower fracture strength, lower close-to-overall porosity ratio and lower Young’s modulus. Instead of enhanced densification by the use of TiH 2 as reported in the literature, this study shows an adverse effect of TiH 2 on powder densification in NiTi

  6. Sintered iron biodegradable materials modified by polymer coating

    International Nuclear Information System (INIS)

    Gorejova, R.; Markusova-Buckova, L.; Orinakova, R.

    2017-01-01

    Devices made from biodegradable materials become a promising alternative to a permanent orthopedic implants. Temporary scaffolds made from these materials can provide desirable results in tissue healing and gradually dissolve in vivo by corrosion processes. This work is dedicated to preparation of iron based metallic structures prepared by powder metallurgy which were modified by polyethyleneglycol (PEG) coatings in different concentration. Corrosion behaviour of the prepared samples was observed in the form of static corrosion and dynamic corrosion in Hank's solution. Results show that the rate of degradation of polymer coated samples was greater than rate of degradation of pure iron. The highest rate of degradation was observed in porous structure covered with PEG with a concentration of 10 wt. %. (authors)

  7. Liquid Film Capillary Mechanism for Densification of Ceramic Powders during Flash Sintering

    Directory of Open Access Journals (Sweden)

    Rachman Chaim

    2016-04-01

    Full Text Available Recently, local melting of the particle surfaces confirmed the formation of spark and plasma during spark plasma sintering, which explains the rapid densification mechanism via liquid. A model for rapid densification of flash sintered ceramics by liquid film capillary was presented, where liquid film forms by local melting at the particle contacts, due to Joule heating followed by thermal runaway. Local densification is by particle rearrangement led by spreading of the liquid, due to local attractive capillary forces. Electrowetting may assist this process. The asymmetric nature of the powder compact represents an invasive percolating system.

  8. Synthesis and characterization of carbon nanotubes over iron carbide nanoparticles coated Al powder using thermal chemical vapor deposition

    Science.gov (United States)

    Singhal, S. K.; Seth, R. K.; Rashmi; Teotia, Satish; Mamta; Chahal, Rajeev; Mathur, R. B.

    2013-02-01

    A simple method is described to synthesize carbon nanotubes (CNTs) by the thermal decomposition of toluene at 750°C over a thin catalyst film deposited on Al powder. This method allows the bulk metal surface to act as both the catalyst and support for CNT growth. The catalyst film on Al was prepared from an ethanol solution of iron nitrate. Under the growth conditions, iron nitrate formed an amorphous iron oxide layer that transform into crystalline Fe2O3, which was further reduced to Fe3O4 and Fe3C. It is believed that the growth of CNTs took place on iron carbide nanoparticles that were formed from FeO. The characterization of CNTs was mainly carried out by powder X-ray diffraction and scanning electron microscopy, X-ray fluorescence and thermogravimatric analysis. The CNTs were found to be highly dispersed in Al powder. This composite powder could be further used for the fabrication of Al matrix composites using powder metallurgy process in which the powder were first cold pressed at 500-550 MPa followed by sintering at 620°C for 2 h under a vacuum of 10-2 torr. The mechanical properties of the sintered composites were measured using a microhardness tester and a Universal testing Instron machine.

  9. Investigation of the sintering kinetics of lead powders. Final technical report

    Energy Technology Data Exchange (ETDEWEB)

    Higgins, P.K.; Munir, Z.A.

    1977-08-01

    An analysis of the parameters involved in the sintering of lead powders under vacuum has been made. Sintering was accomplished at temperatures between 250/sup 0/ and 280/sup 0/C. Evaluation of surface area reduction data results in values of the mechanism exponent N between 5.3 and 6.7. Lack of shrinkage and the low vapor pressure of lead at the experimental temperatures lead to the conclusion that surface diffusion is the rate-controlling sintering mechanism. However, comparison of the experimentally measured activation energy, 170 kJ/mol (40.7 Kcal/mol), to that reported in the literature for surface self-diffusion of lead showed a significant discrepancy. Effects of pore isolation and surface oxide layers are proposed as possible explanations for this discrepancy as well as the deviation in the N values from those obtained theoretically. An attempt to isolate the effect of the oxide layer was made by sintering lead in a hydrogen atmosphere. Under these conditions, sintering is accompanied by shrinkage, thus indicating the presence of bulk-transport process. A mechanism exponent corresponding to viscous flow sintering was obtained. Furthermore, the calculated activation energy for this process was in good agreement with that reported for creep in lead.

  10. Sintering of B{sub 4}C powder obtained by a modified carbo-thermal reaction

    Energy Technology Data Exchange (ETDEWEB)

    Rocha, R.M.; Kazumi, M.H.; Goncalves, D.P.; Melo, F.C.L. [Centro Tecnico Aeroespacial (CTA) - Instituto de Aeronautica e Espaco, Praca Marechal Eduardo Gomes, 50 Campus do CTA - Vila das Acacias, 12228-904 Sao Jose dos Campos-SP (Brazil)

    2005-07-01

    Boron carbide is one of the hardest materials and a highly refractory material that is of great interest for structural, electronic and nuclear applications. B{sub 4}C is commercially manufactured by the carbo-thermal reduction of a mixture of boron oxide (B{sub 2}O{sub 3}) in an batch electric arc furnace process. However the carbo-thermal reaction on the stoichiometric starting composition results an excess carbon residue because of the boron loss in the form of B{sub 2}O{sub 2}. Thus, a modified carbo-thermal reaction is applied with an excess B{sub 2}O{sub 3} to compensate the loss and to obtain stoichiometric powders. The aim of this work is to study the sinterability of this powder with the lower carbon residue acting as sintering additive. Pressureless sintering in the temperatures of 1900 deg. C/30 min and 2100 deg. C/30 min in argon atmosphere were applied. The synthesized powders were analysed by XRD and SEM. Density of 94% of theoretical density was achieved for sample prepared with the powder obtained with 50% B{sub 2}O{sub 3} excess synthesized at 1700 deg. C/15 min. (authors)

  11. Influence of spark plasma sintering conditions on the sintering and functional properties of an ultra-fine grained 316L stainless steel obtained from ball-milled powder

    Energy Technology Data Exchange (ETDEWEB)

    Keller, C., E-mail: clement.keller@insa-rouen.fr [Groupe de Physique des Matériaux, CNRS-UMR 6634, Université de Rouen, INSA de Rouen, Avenue de l' Université, 76800 Saint-Etienne du Rouvray (France); Tabalaiev, K.; Marnier, G. [Groupe de Physique des Matériaux, CNRS-UMR 6634, Université de Rouen, INSA de Rouen, Avenue de l' Université, 76800 Saint-Etienne du Rouvray (France); Noudem, J. [Laboratoire de Cristallographie des Matériaux, CNRS-UMR 6508, Université de Caen, ENSICAEN, 7 bd du Maréchal Juin, 14050 Caen (France); Sauvage, X. [Groupe de Physique des Matériaux, CNRS-UMR 6634, Université de Rouen, INSA de Rouen, Avenue de l' Université, 76800 Saint-Etienne du Rouvray (France); Hug, E. [Laboratoire de Cristallographie des Matériaux, CNRS-UMR 6508, Université de Caen, ENSICAEN, 7 bd du Maréchal Juin, 14050 Caen (France)

    2016-05-17

    In this work, 316L samples with submicrometric grain size were sintered by spark plasma sintering. To this aim, 316L powder was first ball-milled with different conditions to obtain nanostructured powder. The process control agent quantity and milling time were varied to check their influence on the crystallite size of milled powder. Samples were then sintered by spark plasma sintering using different sets of sintering parameters (temperature, dwell time and pressure). For each sample, grain size and density were systematically measured in order to investigate the influence of the sintering process on these two key microstructure parameters. Results show that suitable ball-milling and subsequent sintering can be employed to obtain austenitic stainless steel samples with grain sizes in the nanometer range with porosity lower than 3%. However, ball-milling and subsequent sintering enhance chromium carbides formation at the sample surface in addition to intragranular and intergranular oxides in the sample as revealed by X-ray diffraction and transmission electron microscopy. It has been shown that using Boron nitride together with graphite foils to protect the mold from powder welding prevent such carbide formation. For mechanical properties, results show that the grain size refinement strongly increases the hardness of the samples without deviation from Hall-Petch relationship despite the oxides formation. For corrosion resistance, grain sizes lower than a few micrometers involve a strong decrease in the pitting potential and a strong increase in passivation current. As a consequence, spark plasma sintering can be considered as a promising tool for ultra-fine grained austenitic stainless steel.

  12. Formation of peripheral porosity regions around urania in zirconia-urania mixed oxide powder compact sintering

    International Nuclear Information System (INIS)

    Das, P.; Choudhury, R.

    1992-01-01

    Sintering studies of zirconia-urania mixed oxide powder compacts (in stages of 5% urania up to a maximum of 20% addition) were carried out at temperatures between 1000-1400deg C for various soaking periods. The formation of a peripheral porosity region around comparatively coarser urania particle was a characteristic feature in this mixed oxide sintered compact. At even a higher sintering temperature (1800deg C), where extensive solid solution formation takes place, this porosity region demarcates the solutionized particles from the host zirconia apparently acting as a discontinuity in the system. Relative shrinkage difference between the dissimilar particles probably contributes to the porosity regions around the minor second phase at a lower temperature while at higher temperature generation of 'Kirkendall porosity' may be responsible for such an effect. (orig.)

  13. Study of nano-metric silicon carbide powder sintering. Application to fibers processing

    International Nuclear Information System (INIS)

    Malinge, A.

    2011-01-01

    Silicon carbide ceramic matrix composites (SiCf/SiCm) are of interest for high temperature applications in aerospace or nuclear components for their relatively high thermal conductivity and low activation under neutron irradiation. While most of silicon carbide fibers are obtained through the pyrolysis of a poly-carbo-silane precursor, sintering of silicon carbide nano-powders seems to be a promising route to explore. For this reason, pressureless sintering of SiC has been studied. Following the identification of appropriate sintering aids for the densification, optimization of the microstructure has been achieved through (i) the analysis of the influence of operating parameters and (ii) the control of the SiC β a SiC α phase transition. Green fibers have been obtained by two different processes involving the extrusion of SiC powder dispersion in polymer solution or the coagulation of a water-soluble polymer containing ceramic particles. Sintering of these green fibers led to fibers of around fifty microns in diameter. (author) [fr

  14. Microstructural analysis of sinterized aluminum powder obtained by the high energy milling of beverage cans

    International Nuclear Information System (INIS)

    Souza, Jose Raelson Pereira de; Peres, Mauricio Mhirdaui

    2016-01-01

    The objective is the study of the effect of high energy milling on the sintering of aluminum from beverage cans. The selected aluminum cans were cut and subjected to high energy milling under a common atmosphere (in the air). In milling, three grams of aluminum was used to maintain the ratio of 10/1 between the mass of the beads and the material. The milling time was varied in 1h, 1.5h and 2h, keeping the other variables constant. The particle size distribution was measured by laser granulometry, for further compaction and sintering at a temperature of 600 ° C for 2 h. The samples were characterized by scanning electron microscopy (SEM). The granulometric analysis of the powders found that higher milling times produced finer particles. Powders with granulometry of less than 45 μm were obtained at 1 h, 1.5 h and 2 h times. The times of 1.5h and 2h promoted finer particles with better distribution of size. The SEM analyzes showed little variation in the shape of the particles as a function of the variation of the grinding times, presenting irregularities in the platelet geometry. The sintering time and temperature were effective in the densification of the powder particles, which were influenced by the average particle size

  15. Direct Iron Coating onto Nd-Fe-B Powder by Thermal Decomposition of Iron Pentacarbonyl

    International Nuclear Information System (INIS)

    Yamamuro, S; Okano, M; Tanaka, T; Sumiyama, K; Nozawa, N; Nishiuchi, T; Hirosawa, S; Ohkubo, T

    2011-01-01

    Iron-coated Nd-Fe-B composite powder was prepared by thermal decomposition of iron pentacarbonyl in an inert organic solvent in the presence of alkylamine. Though this method is based on a modified solution-phase process to synthesize highly size-controlled iron nanoparticles, it is in turn featured by a suppressed formation of iron nanoparticles to achieve an efficient iron coating solely onto the surfaces of rare-earth magnet powder. The Nd-Fe-B magnetic powder was successfully coated by iron shells whose thicknesses were of the order of submicrometer to micrometer, being tuneable by the amount of initially loaded iron pentacarbonyl in a reaction flask. The amount of the coated iron reached to more than 10 wt.% of the initial Nd-Fe-B magnetic powder, which is practically sufficient to fabricate Nd-Fe-B/α-Fe nanocomposite permanent magnets.

  16. Prediction of heating rate controlled viscous flow activation energy during spark plasma sintering of amorphous alloy powders

    Science.gov (United States)

    Paul, Tanaji; Harimkar, Sandip P.

    2017-07-01

    The viscous flow behavior of Fe-based amorphous alloy powder during isochronal spark plasma sintering was analyzed under the integrated theoretical background of the Arrhenius and directional structural relaxation models. A relationship between viscous flow activation energy and heating rate was derived. An extension of the pertinent analysis to Ti-based amorphous alloys confirmed the broad applicability of such a relationship for predicting the activation energy for sintering below the glass transition temperature (T g) of the amorphous alloy powders.

  17. The possibility of the boronizing process on the pressed samples of iron powder

    Directory of Open Access Journals (Sweden)

    Požega Emina D.

    2009-01-01

    Full Text Available The paper presents results of the experimental investigation of the boronizing process on nonsintering iron powder samples (NC100.24, Höganäs, Sweden. Experiments are planned within the limits of applicability of simultaneous sintering at chemical-thermal treatment process (boronizing. The simlex plan of 15 experimental points was used for the experiment, while a polynomial function of fourth degree was employed in the modeling of a mixture composition based on the volume changes, porosity and the depth layer changes. Boronizing was carried out in mixture with born carbide by addition of ammonium bifluoride, ammonium chloride and boron potassium fluoride as activators, by proportion definited plan.

  18. Peculiarities of compaction during sintering of high-disperse tungsten powder porous bodies depending on heat treatment

    International Nuclear Information System (INIS)

    Vermenko, L.A.; Get'man, O.I.; Rakitin, S.P.; Skorokhod, V.V.

    1981-01-01

    A fall in the activity of tungsten powder obtained by reduction at a final temperature of 950 deg C and annealed before pressing at 1700 deg C and above is shown to be due to a decrease in the inner porosity of the particles, their contraction and rounding-off rather than to their enlargement in the maximum value of porous channel contractions in a pressed part ans its behaviour during sintering. A preliminary heat treatment of tungsten powders obtained by reduction at a final temperature of 700 deg C, has a non-monotonic effect on their activity in sintering. Formation of a new porous structure is found responsible for the behaviour of a porous body in sintering for tungsten powders during short-term (tau 30 s) shrinkage- free sintering of pressed parts, namely: an increase in the maximum values of porous channel contractions. A correction is established between volume shrinkage and the maximum value of contractions in enhanced capillaries [ru

  19. Production of NdFeB powders by HDDR from sintered magnets

    International Nuclear Information System (INIS)

    Janasi, S.R.; Rodrigues, D.; Landgraf, F.J.G.; Campos, M.F. de

    2010-01-01

    The production of NdFeB powders by the HDDR process from metallic alloys has been widely investigated. Different HD and DR conditions have been used to induce anisotropy and to improve the intrinsic coercivity of the obtained powders. The purpose of this study is to apply the HDDR process in the reprocessing of NdFeB sintered magnet scraps. There were investigated different processing conditions as temperature and time of desorption and recombination (DR). The results of X ray diffraction show the formation of the magnetic phase Nd 2 Fe 14 B in all the investigated conditions. Magnetic measurements by vibrating sample magnetometer indicate that powders with intrinsic coercivity up to 790 kA/m were obtained. (author)

  20. Characterization of an aluminum-filled polyamide powder for applications in selective laser sintering

    International Nuclear Information System (INIS)

    Mazzoli, Alida; Moriconi, Giacomo; Pauri, Marco Giuseppe

    2007-01-01

    Solid free-form fabrication (SFF) techniques use layer-based manufacturing to create physical objects directly from computer-generated models. Using an additive approach to manufacture shapes, SFF systems join liquid, powder or sheet materials. Selective laser sintering (SLS) is a SFF technique by which parts are built layer-by-layer offering the key advantage of the direct manufacturing of functional parts. In SLS, a laser beam is traced over the surface of a tightly compacted powder made of thermoplastic material. In this paper is characterized a new aluminum-filled polyamide powder developed for applications in SLS. This material is promising for many applications that require a metallic look of the part, good finishing properties, high stiffness and higher part quality

  1. Low-field vortex pinning model for undoped sintered MgB2 powders

    International Nuclear Information System (INIS)

    Agassi, Y D

    2011-01-01

    Sintered MgB 2 powders constitute a porous ensemble of irregularly shaped agglomerates of tightly packed grains. The low-field critical current density in such powders was experimentally observed to scale with the inverse of the average agglomerate size. Motivated by this observation we consider a flux pinning model which accounts for the MgB 2 powder porosity by focusing on a single finite-size agglomerate size. According to the model the observed critical current density dependence on the agglomerate size reflects the outward pull exerted on a vortex that is pinned in proximity to the agglomerate edges. The calculated critical current density replicates the observed scaling within agglomerate-size bounds. Implications of the model are discussed.

  2. Disk shaped radiation sources fabricated by compression and formation of sinter powder

    International Nuclear Information System (INIS)

    Kawano, Takao

    2008-01-01

    Sinters are deposits found at the bottom of hot springs, some of which contain naturally occurring radioisotopes of the uranium and thorium series. A disk-shaped radiation source was developed by compressing sinter powder. Ten disk-shaped radiation sources were fabricated by this method and their weight, thickness, mass density, and radioactivity were determined. The results indicated that special skills or techniques are not required for production of a radiation source with this method, and the production method is robust. Thus, the method is suitable for the simultaneous fabrication of multiple uniform radiation sources. To evaluate the ability of this fabrication method to produce sinter radiation sources applicable to courses involving radiation protection or similar investigations, the dependence of the radiation count rate on distance, shielding thickness, and shielding materials was examined using a conventional GM survey meter. The results showed that the sinter radiation source is suitable to comprehend characteristics of radiation and principle of radiation protection related to distance and shielding. (author)

  3. Sintering behaviour and microstructure of 3Y-TZP + 8 mol% CuO nano-powder composite

    NARCIS (Netherlands)

    Ran, S.; Winnubst, Aloysius J.A.; Koster, H.; de Veen, P.J.; Blank, David H.A.

    2007-01-01

    Nanocrystalline 3Y-TZP and copper-oxide powders were prepared by co-precipitation of metal chlorides and copper oxalate complexation– precipitation, respectively.Asignificant enhancement in sintering activity of 3Y-TZP nano-powders, without presence of liquid phase,was achieved by addition of 8 mol%

  4. Analysis of reactions during sintering of CuO-doped 3Y-TZP nano-powder composites

    NARCIS (Netherlands)

    Winnubst, Aloysius J.A.; Ran, S.; Speets, E.A.; Blank, David H.A.

    2009-01-01

    3Y-TZP (yttria-doped tetragonal zirconia) and CuO nano powders were prepared by co-precipitation and copper oxalate complexation–precipitation techniques, respectively. During sintering of powder compacts (8 mol% CuO-doped 3Y-TZP) of this two-phase system several solid-state reactions clearly

  5. Sintered FeCuRe Alloys Produced from Commercially Available Powders

    Directory of Open Access Journals (Sweden)

    Borowiecka-Jamrozek J.

    2017-09-01

    Full Text Available This paper discusses the mechanical properties of materials fabricated from commercially available powders designed for use as a metal matrix of diamond-impregnated composites. The powders with the catalogue numbers CSA and CSA800 produced in China were tested under laboratory conditions. The specimens were fabricated in a graphite mould using hot pressing. The materials were analysed for density, porosity, hardness and static tensile strength. A scanning electron microscope (SEM was employed to observe the microstructure and fracture surfaces of the specimens. The experimental data was used to determine how the chemical composition of the powders and the process parameters affected the microstructure and properties of the materials. The properties of the sintered materials produced from the Chinese powders were compared with the properties reported for specimens fabricated from cobalt powder (Co SMS. Even though the hot pressed CSA and CSA800 powders had inferior mechanical properties to their cobalt analogue, they seem well-suited for general-purpose diamond-impregnated tools with less demanding applications.

  6. Acicular iron nanoparticles protected against sintering with aluminium oxide

    Directory of Open Access Journals (Sweden)

    Pozas, R.

    2004-08-01

    Full Text Available Acicular iron nanoparticles have been obtained by thermal reduction with hydrogen of a goethite precursor protected against sintering with Al cations, either by doping during the synthesis or by a further coating and the relation between microstructure and magnetic properties of the final Fe particles has been studied in order to evaluate the efficiency of both protecting methods. Uniform goethite and Al-doped goethite precursors were prepared by oxidation with air of FeSO4 solutions, containing Al(NO33 when required, previously precipitated with Na2CO3, while the Al oxide coating on the undoped goethite precursor was carried out by heterocoagulation. In both protecting methods, Al cations were mainly concentrated in the particle outer layers of the goethite precursors and the final iron. Due to this Al enrichment, the growth of iron crystals during the reduction process is minimised resulting Fe particles with improved coercivity and squareness. Nevertheless, the coating procedure seems to be more effective giving rise to the iron particles with the largest coercivity, probably due to a better preservation of the acicular morphology in this case.

    Se han obtenido nanopartículas aciculares de hierro por reducción térmica con hidrógeno de un precursor acicular de goetita que fue protegido frente a la sinterización por la adición de cationes Al mediante dopado durante su síntesis o por recubrimiento posterior, estudiándose la relación entre la microestructura y las propiedades magnéticas de las partículas finales de α-Fe con objeto de evaluar la eficacia de ambos métodos de protección. Los precursores uniformes de goetita y de goetita dopada con Al se prepararon por oxidación con aire de disoluciones de FeSO4 o de FeSO4 y Al(NO33, previamente precipitadas por la adición de Na2CO3, mientras que el recubrimiento con óxido de aluminio sobre las partículas de goetita fue llevado a cabo por un procedimiento de heterocoagulaci

  7. Nanoclay/Polymer Composite Powders for Use in Laser Sintering Applications: Effects of Nanoclay Plasma Treatment

    Science.gov (United States)

    Almansoori, Alaa; Majewski, Candice; Rodenburg, Cornelia

    2017-11-01

    Plasma-etched nanoclay-reinforced Polyamide 12 (PA12) powder is prepared with its intended use in selective laser sintering (LS) applications. To replicate the LS process we present a downward heat sintering (DHS) process, carried out in a hot press, to fabricate tensile test specimens from the composite powders. The DHS parameters are optimized through hot stage microscopy, which reveal that the etched clay (EC)-based PA12 (EC/PA12) nanocomposite powder melts at a temperature 2°C higher than that of neat PA12, and 1-3°C lower than that of the nonetched clay-based nanocompsite (NEC/PA12 composite). We show that these temperature differences are critical to successful LS. The distribution of EC and NEC onto PA12 is investigated by scanning electron microscopy (SEM). SEM images show clearly that the plasma treatment prevents the micron-scale aggregation of the nanoclay, resulting in an improved elastic modulus of EC/PA12 when compared with neat PA12 and NEC/PA12. Moreover, the reduction in elongation at break for EC/PA12 is less pronounced than for NEC/PA12.

  8. Fabrication of silicon nitride nanoceramics—Powder preparation and sintering: A review

    Directory of Open Access Journals (Sweden)

    Toshiyuki Nishimura et al

    2007-01-01

    Full Text Available Fine-grained silicon nitride ceramics were investigated mainly for their high-strain-rate plasticity. The preparation and densification of fine silicon nitride powder were reviewed. Commercial sub-micrometer powder was used as raw powder in the "as-received" state and then used after being ground and undergoing classification operation. Chemical vapor deposition and plasma processes were used for fabricating nanopowder because a further reduction in grain size caused by grinding had limitations. More recently, nanopowder has also been obtained by high-energy milling. This process in principle is the same as conventional planetary milling. For densification, primarily hot pressing was performed, although a similar process known as spark plasma sintering (SPS has also recently been used. One of the advantages of SPS is its high heating rate. The high heating rate is advantageous because it reduces sintering time, achieving densification without grain growth. We prepared silicon nitride nanopowder by high-energy milling and then obtained nanoceramics by densifying the nanopowder by SPS.

  9. [Determination of major expansion properties of refractory die material compatible with slip casting core of sintered titanium powder].

    Science.gov (United States)

    Chao, Y; Kuang, X; Liao, Y; Wang, H

    1999-02-01

    To determinate major expansion properties of refractory die material. The setting expansion ratio of refractory die material for slip casting core of sintered titanium powder at room temperature was performed, as well as thermal expansion ratio from room temperature to 800 degrees C. The maximum setting expansion ratio in 2 hours reached 0.3407%; The final setting expansion ratio in 24 hours was 0.3117%; The mean thermal expansion coefficient was mainly in range of 8 x 10(-6)-11 x 10(-6)/degree C; The expansion property seemed very stable after sintering repeatedly and the small shrinkage after sintering could be compensated with the die spacer and setting expansion. The expansion properties of the refractory die material that we synthesized can fulfil the application requirements of slip casting core of sintered titanium powder.

  10. Validation of DEM modeling of sintering using an in situ X-ray microtomography analysis of the sintering of NaCl powder

    Science.gov (United States)

    Martin, Sylvain; Navarro, Sebastián; Palancher, Hervé; Bonnin, Anne; Léchelle, Jacques; Guessasma, Mohamed; Fortin, Jérôme; Saleh, Khashayar

    2016-11-01

    This paper aims to validate the discrete element method (DEM) model of sintering. In situ X-ray microtomography experiments have been carried out at the ESRF to follow the sintering of NaCl powder, the properties of which are close to the DEM model assumptions. DEM simulations are then run using an improved implicit method. The comparison between experiment and simulation shows the capability of DEM to predict the behavior of the sample on both particle and packing scale. The main advantages and limits of this approach are finally discussed based on these results and those of previous studies.

  11. Sintering and Microstructures of SUS 316L Powder Produced by 3D Printing Process

    Directory of Open Access Journals (Sweden)

    Kim W.J.

    2017-06-01

    Full Text Available Selective laser sintering (SLS is a type of laminating sintering technique, using CO2 laser with (metal, polymer, and ceramic powders. In this result, the flake SUS 316L was used to achieve a high porous product, and compare to spherical type. After SLS, the porosity of flake-type sample with 34% was quite higher than that of the spherical-type one that had only 11%. The surface roughness of the flake SLS sample were also investigated in both inner and surface parts. The results show that the deviation of the roughness of the surface part is about 64.40μm, while that of the internal one was about 117.65μm, which presents the containing of high porosity in the uneven surfaces. With the process using spherical powder, the sample was quite dense, however, some initial particles still remained as a result of less energy received at the beneath of the processing layer.

  12. Feasibility of Plasma Treated Clay in Clay/Polymer Nanocomposites Powders for use Laser Sintering (LS)

    Science.gov (United States)

    Almansoori, Alaa; Seabright, Ryan; Majewski, C.; Rodenburg, C.

    2017-05-01

    The addition of small quantities of nano-clay to nylon is known to improve mechanical properties of the resulting nano-composite. However, achieving a uniform dispersion and distribution of the clay within the base polymer can prove difficult. A demonstration of the fabrication and characterization of plasma-treated organoclay/Nylon12 nanocomposite was carried out with the aim of achieving better dispersion of clay platelets on the Nylon12 particle surface. Air-plasma etching was used to enhance the compatibility between clays and polymers to ensure a uniform clay dispersion in composite powders. Downward heat sintering (DHS) in a hot press is used to process neat and composite powders into tensile and XRD specimens. Morphological studies using Low Voltage Scanning Electron Microscopy (LV-SEM) were undertaken to characterize the fracture surfaces and clay dispersion in powders and final composite specimens. Thermogravimetric analysis (TGA) testing performed that the etched clay (EC) is more stable than the nonetched clay (NEC), even at higher temperatures. The influence of the clay ratio and the clay plasma treatment process on the mechanical properties of the nanocomposites was studied by tensile testing. The composite fabricated from (3% EC/N12) powder showed ~19 % improvement in elastic modulus while the composite made from (3% NEC/N12) powder was improved by only 14%). Most notably however is that the variation between tests is strongly reduced when etch clay is used in the composite. We attribute this to a more uniform distribution and better dispersion of the plasma treated clay within polymer powders and ultimately the composite.

  13. Control of the flame front advance in a sintering bed of iron ores

    International Nuclear Information System (INIS)

    Cores, A.; Mochon, J.; Ruiz-Bustinza, I.; Parra, R.

    2010-01-01

    A sintering pan of 40 cm cubed is loaded with a mixture of iron ores, limestone and coke weighing 110 kg in a sintering pilot plant. In this sintering pan, a series of thermocouples have been introduced at different depths. Tests have been carried out to study the width of the combustion zone and the maximum temperature of the flame front across the sintering bed. For the analysis of the results, a data acquisition system was used. This consisted of two modules connected in serie, for performing the analogue-digital conversion. The analogue entry point is the exit point of the thermocouples and the digital exit point was the temperature average. A computer was used for conserving and storing the data and for carrying out interpolations, simulating the state and evolution of the flame front across the bed. (Author) 21 refs.

  14. Development of ceramics based fuel, Phase I, Kinetics of UO2 sintering by vibration compacting of UO2 powder (Introductory report)

    International Nuclear Information System (INIS)

    Ristic, M.M.

    1962-10-01

    After completing the Phase I of the task related to development of ceramics nuclear fuel the following reports are presented: Kinetics of UO 2 sintering; Vibrational compacting and sintering of UO 2 ; Characterisation of of UO 2 powder by DDK and TGA methods; Separation of UO 2 powder

  15. A review on powder-based additive manufacturing for tissue engineering: selective laser sintering and inkjet 3D printing

    Science.gov (United States)

    Farid Seyed Shirazi, Seyed; Gharehkhani, Samira; Mehrali, Mehdi; Yarmand, Hooman; Metselaar, Hendrik Simon Cornelis; Adib Kadri, Nahrizul; Azuan Abu Osman, Noor

    2015-06-01

    Since most starting materials for tissue engineering are in powder form, using powder-based additive manufacturing methods is attractive and practical. The principal point of employing additive manufacturing (AM) systems is to fabricate parts with arbitrary geometrical complexity with relatively minimal tooling cost and time. Selective laser sintering (SLS) and inkjet 3D printing (3DP) are two powerful and versatile AM techniques which are applicable to powder-based material systems. Hence, the latest state of knowledge available on the use of AM powder-based techniques in tissue engineering and their effect on mechanical and biological properties of fabricated tissues and scaffolds must be updated. Determining the effective setup of parameters, developing improved biocompatible/bioactive materials, and improving the mechanical/biological properties of laser sintered and 3D printed tissues are the three main concerns which have been investigated in this article.

  16. A review on powder-based additive manufacturing for tissue engineering: selective laser sintering and inkjet 3D printing.

    Science.gov (United States)

    Shirazi, Seyed Farid Seyed; Gharehkhani, Samira; Mehrali, Mehdi; Yarmand, Hooman; Metselaar, Hendrik Simon Cornelis; Adib Kadri, Nahrizul; Osman, Noor Azuan Abu

    2015-06-01

    Since most starting materials for tissue engineering are in powder form, using powder-based additive manufacturing methods is attractive and practical. The principal point of employing additive manufacturing (AM) systems is to fabricate parts with arbitrary geometrical complexity with relatively minimal tooling cost and time. Selective laser sintering (SLS) and inkjet 3D printing (3DP) are two powerful and versatile AM techniques which are applicable to powder-based material systems. Hence, the latest state of knowledge available on the use of AM powder-based techniques in tissue engineering and their effect on mechanical and biological properties of fabricated tissues and scaffolds must be updated. Determining the effective setup of parameters, developing improved biocompatible/bioactive materials, and improving the mechanical/biological properties of laser sintered and 3D printed tissues are the three main concerns which have been investigated in this article.

  17. Oxide Dispersion Strengthened Iron Aluminide by CVD Coated Powders

    Energy Technology Data Exchange (ETDEWEB)

    Asit Biswas Andrew J. Sherman

    2006-09-25

    This I &I Category2 program developed chemical vapor deposition (CVD) of iron, aluminum and aluminum oxide coated iron powders and the availability of high temperature oxidation, corrosion and erosion resistant coating for future power generation equipment and can be used for retrofitting existing fossil-fired power plant equipment. This coating will provide enhanced life and performance of Coal-Fired Boilers components such as fire side corrosion on the outer diameter (OD) of the water wall and superheater tubing as well as on the inner diameter (ID) and OD of larger diameter headers. The program also developed a manufacturing route for readily available thermal spray powders for iron aluminide coating and fabrication of net shape component by powder metallurgy route using this CVD coated powders. This coating can also be applid on jet engine compressor blade and housing, industrial heat treating furnace fixtures, magnetic electronic parts, heating element, piping and tubing for fossil energy application and automotive application, chemical processing equipment , heat exchanger, and structural member of aircraft. The program also resulted in developing a new fabrication route of thermal spray coating and oxide dispersion strengthened (ODS) iron aluminide composites enabling more precise control over material microstructures.

  18. Effect of annealing process of iron powder on magnetic properties ...

    Indian Academy of Sciences (India)

    Administrator

    The amplitude permeability and magnetic loss of the cores reached the maximum and minimum values, respectively. The magnetic loss of the cores was separated into hysteresis loss and eddy current loss by Stoppels Method which were decreased by the annealing process. Keywords. Reduced iron powders; annealing ...

  19. The development of microstructure during hydrogenation–disproportionation–desorption–recombination treatment of sintered neodymium-iron-boron-type magnets

    Energy Technology Data Exchange (ETDEWEB)

    Sheridan, R.S.; Harris, I.R.; Walton, A., E-mail: a.walton@bham.ac.uk

    2016-03-01

    The hydrogen absorption and desorption characteristics of the hydrogenation disproportionation desorption and recombination (HDDR) process on scrap sintered neodymium-iron-boron (NdFeB) type magnets have been investigated. At each stage of the process, the microstructural changes have been studied using high resolution scanning electron microscopy. It was found that the disproportionation reaction initiates at grain boundaries and triple points and then propagates towards the centre of the matrix grains. This process was accelerated at particle surfaces and at free surfaces produced by any cracks in the powder particles. However, the recombination reaction appeared to initiate randomly throughout the particles with no apparent preference for particle surfaces or internal cracks. During the hydrogenation of the grain boundaries and triple junctions, the disproportionation reaction was, however, affected by the much higher oxygen content of the sintered NdFeB compared with that of the as-cast NdFeB alloys. Throughout the entire HDDR reaction the oxidised triple junctions (from the sintered structure) remained unreacted and hence, remained in their original form in the fine recombined microstructure. This resulted in a very significant reduction in the proportion of cavitation in the final microstructure and this could lend to improved consolidation in the recycled magnets. - Highlights: • Disproportionation reaction initiates at grain boundaries and triple points. • Disproportionation then propagates towards the centre of the matrix grains. • Disproportionation was affected by the high oxygen content of sintered NdFeB. • Oxidised triple points remain unreacted in original form in final HDDR structure. • Significant reduction in the proportion of cavitation in the final microstructure.

  20. The development of microstructure during hydrogenation–disproportionation–desorption–recombination treatment of sintered neodymium-iron-boron-type magnets

    International Nuclear Information System (INIS)

    Sheridan, R.S.; Harris, I.R.; Walton, A.

    2016-01-01

    The hydrogen absorption and desorption characteristics of the hydrogenation disproportionation desorption and recombination (HDDR) process on scrap sintered neodymium-iron-boron (NdFeB) type magnets have been investigated. At each stage of the process, the microstructural changes have been studied using high resolution scanning electron microscopy. It was found that the disproportionation reaction initiates at grain boundaries and triple points and then propagates towards the centre of the matrix grains. This process was accelerated at particle surfaces and at free surfaces produced by any cracks in the powder particles. However, the recombination reaction appeared to initiate randomly throughout the particles with no apparent preference for particle surfaces or internal cracks. During the hydrogenation of the grain boundaries and triple junctions, the disproportionation reaction was, however, affected by the much higher oxygen content of the sintered NdFeB compared with that of the as-cast NdFeB alloys. Throughout the entire HDDR reaction the oxidised triple junctions (from the sintered structure) remained unreacted and hence, remained in their original form in the fine recombined microstructure. This resulted in a very significant reduction in the proportion of cavitation in the final microstructure and this could lend to improved consolidation in the recycled magnets. - Highlights: • Disproportionation reaction initiates at grain boundaries and triple points. • Disproportionation then propagates towards the centre of the matrix grains. • Disproportionation was affected by the high oxygen content of sintered NdFeB. • Oxidised triple points remain unreacted in original form in final HDDR structure. • Significant reduction in the proportion of cavitation in the final microstructure.

  1. Anisotropic powder from sintered NdFeB magnets by the HDDR processing route

    Energy Technology Data Exchange (ETDEWEB)

    Sheridan, R.S.; Sillitoe, R.; Zakotnik, M.; Harris, I.R. [School of Metallurgy and Materials, University of Birmingham, Edgbaston, Birmingham B15 2TT (United Kingdom); Williams, A.J., E-mail: a.j.williams@bham.ac.uk [School of Metallurgy and Materials, University of Birmingham, Edgbaston, Birmingham B15 2TT (United Kingdom)

    2012-01-15

    Sintered NdFeB-based scrap magnets were recovered and processed using the HD and HDDR routes. The effects of varying the HDDR processing temperature were investigated (over the range 835-930 deg. C). The disproportion was carried out with a pressure ramp to a maximum of 1000 mbar hydrogen pressure with a 1 h hold time at each step and the optimum recombination conditions were set at 100 mbar with a 20 min hold time. Anisotropic NdFeB powder was produced in all cases with the best magnetic properties achieved at a processing temperature of 880 deg. C, producing powder with a remanence of 1.10({+-}0.02) T and an intrinsic coercivity of 800 ({+-}16) kA m{sup -1} and giving a (BH){sub max} of 129({+-}2.5) kJ m{sup -3}. - Highlights: > Production of anisotropic permanent magnet powder from scrap NdFeB magnets by HDDR. > Reaction pressure increases with increasing processing temperature. > Best magnetic properties achieved by processing at 880 deg. C.

  2. Anisotropic powder from sintered NdFeB magnets by the HDDR processing route

    International Nuclear Information System (INIS)

    Sheridan, R.S.; Sillitoe, R.; Zakotnik, M.; Harris, I.R.; Williams, A.J.

    2012-01-01

    Sintered NdFeB-based scrap magnets were recovered and processed using the HD and HDDR routes. The effects of varying the HDDR processing temperature were investigated (over the range 835-930 deg. C). The disproportion was carried out with a pressure ramp to a maximum of 1000 mbar hydrogen pressure with a 1 h hold time at each step and the optimum recombination conditions were set at 100 mbar with a 20 min hold time. Anisotropic NdFeB powder was produced in all cases with the best magnetic properties achieved at a processing temperature of 880 deg. C, producing powder with a remanence of 1.10(±0.02) T and an intrinsic coercivity of 800 (±16) kA m -1 and giving a (BH) max of 129(±2.5) kJ m -3 . - Highlights: → Production of anisotropic permanent magnet powder from scrap NdFeB magnets by HDDR. → Reaction pressure increases with increasing processing temperature. → Best magnetic properties achieved by processing at 880 deg. C.

  3. Magnetic Properties of Amorphous Fe-Si-B Powder Cores Mixed with Pure Iron Powder

    Science.gov (United States)

    Kim, Hyeon-Jun; Nam, Seul Ki; Kim, Kyu-Sung; Yoon, Sung Chun; Sohn, Keun-Yong; Kim, Mi-Rae; Sul Song, Yong; Park, Won-Wook

    2012-10-01

    Amorphous Fe-Si-B alloy was prepared by melt-spinning, and then the ribbons were pulverized and ball-milled to make the amorphous powder of ˜25 µm in size. Subsequently those were mixed with pure iron powders with an average particle size of 3 µm, and 1.5 wt % water glass diluted by distilled water at the ratio of 1:2. The powder mixtures were cold compacted at 650 MPa in toroid die, and heat treated at 430-440 °C under a nitrogen atmosphere for 1 h and 30 min, respectively. The soft magnetic properties of powder core were investigated using a B-H analyzer and a flux meter at the frequency range of ˜100 kHz. The microstructure was observed using scanning electron microscope (SEM), and the density of the core was measured using the principle of Archimedes. Based on the experimental results, the amorphous powder mixed with pure iron powder showed the improved powder compactability, which resulted in the increased permeability and the reduced core loss.

  4. Bulk nanocrystalline Al85Ni10La5 alloy fabricated by spark plasma sintering of atomized amorphous powders

    International Nuclear Information System (INIS)

    Sasaki, T.T.; Hono, K.; Vierke, J.; Wollgarten, M.; Banhart, J.

    2008-01-01

    Amorphous Al 85 Ni 10 La 5 powders were consolidated to cylindrical samples by spark plasma sintering (SPS), and their microstructures and mechanical properties were investigated. When the powders were consolidated below the crystallization temperature, an amorphous phase was retained in the consolidated sample. Sintering above the crystallization temperature caused full crystallization. The Vickers hardness of the amorphous-containing sample was about 350 HV in the as-sintered state and increased up to 450 HV by a subsequent heat treatment just below the crystallization temperature. The highest hardness was achieved in a nanocrystalline microstructure. Compression tests revealed the brittle nature of the consolidated samples although the fracture and yield strength was higher than 1 GPa. The brittleness is due to the low relative density of the amorphous-containing samples and the presence of a large amount of intermetallic compounds in the fully crystallized sample

  5. Structure and Properties of VT6 Alloy Obtained by Layered Selective Sintering of a Powder

    Science.gov (United States)

    Teresov, A. D.; Ivanov, Yu. F.; Petrikova, E. A.; Koval, N. N.

    2017-12-01

    This paper is focused on a clarification and analysis of the regularities of formation of the structure and properties of samples of the titanium-based alloy VT6, obtained by methods of conventional metallurgy and formed by layered selective electron-beam sintering in vacuum (using the Arcam A2X (3D printer) system (Arcam, Sweden)) of VT6 titanium powder with particle size 40-100 μm. Additional modification of the samples was realized by irradiating the surface with an intense pulsed electron beam (15 keV, 45 J/cm2, 200 μs, 10 pulses, 0.3 s-1, 3.5·10-2 Pa). It is shown that the action of a pulsed electron beam on the surface of samples formed by layered selective electron-beam sintering leads to a significant reduction in the porosity of the surface layer of the material and formation in the surface layer of a polycrystalline structure (grain size 15-60 μm) with a substructure in the form of crystallization cells (cell size 0.5-1.2 μm). Electron-beam processing of samples prepared by methods of conventional metallurgy for the indicated electron-beam parameters leads to the formation in the surface layer of a polycrystalline structure (grain size 50-800 μm) with a laminar intragrain substructure. Mechanical tests, performed by stretching flat samples, showed that the highest combination of mechanical strength and plasticity is possessed by samples obtained by layered selective electron-beam sintering with subsequent irradiation by an intense pulsed electron beam.

  6. Influence of sintering temperature on the phases and photoelectric characteristics of BiOCl/ZnO composite powders

    Science.gov (United States)

    Chen, Song; Zhu, De-gui

    2017-12-01

    Zinc oxide is a typical functional oxide that has been widely researched for various industry applications due to its peculiar physical characteristics. However, to achieve its potential in promising applications, much work has been diligently performed to improve the physical properties of ZnO. In this work, an aqueous suspension route was used to prepare BiOCl/ZnO composite powders, and sintering processes were applied to investigate the influence of sintering temperature on the phase evolutions, microstructures, and photoelectric characteristics of BiOCl/ZnO composite powders. The results indicated that the photoelectric properties mainly depend on the relevant content of BiOCl in the composite powders and the sintering temperature. The photoelectric measurements in K2SO4 solutions show that the photoelectric properties of the samples with the appropriate BiOCl content (0.3mol% and 2.0mol%) are better than those of ZnO and commercial TiO2 (P25) powders, but the photoelectric measurements in NaOH solutions indicate that the photoelectric characteristics of the as-sintered samples are only better than those of P25.

  7. Densification and volumetric change during supersolidus liquid phase sintering of prealloyed brass Cu28Zn powder: Modeling and optimization

    Directory of Open Access Journals (Sweden)

    Mohammadzadeh A.

    2014-01-01

    Full Text Available An investigation has been made to use response surface methodology and central composite rotatable design for modeling and optimizing the effect of sintering variables on densification of prealloyed Cu28Zn brass powder during supersolidus liquid phase sintering. The mathematical equations were derived to predict sintered density, densification parameter, porosity percentage and volumetric change of samples using second order regression analysis. As well as the adequacy of models was evaluated by analysis of variance technique at 95% confidence level. Finally, the influence and interaction of sintering variables, on achieving any desired properties was demonstrated graphically in contour and three dimensional plots. In order to better analyze the samples, microstructure evaluation was carried out. It was concluded that response surface methodology based on central composite rotatable design, is an economical way to obtain arbitrary information with performing the fewest number of experiments in a short period of time.

  8. Ceramic powders of CaZrO3. Preparation and sintering

    International Nuclear Information System (INIS)

    Tamborenea, S.; Coronel, A.; Mazzoni, A.D.; Aglietti, E.F.

    2003-01-01

    Calcium zirconate (CaZrO 3 ) is a compound belonging to the perovskite family of the A 2+ B 4+ O 3 6- type with orthorhombic crystalline structure (distorted perovskite).CaZrO 3 is used in the manufacture of sensors of oxygen, humidity, hydrogen and hydrocarbides.Additionally, it is also being studied for the manufacture of thermistors.The calcium zirconate preparation by solid state reaction from stoichiometric mixtures of CaCO 3 and ZrO 2 is studied.The formation reaction was followed by thermal analysis techniques (DTA-TG-DTG) and X-ray diffraction (XRD).The different behaviour of the mixtures was studied according to the milling type employed.It could be observed a shift of some peaks, mainly of TG (gravimetry) with a tendency to a temperature decrease.These changes are mainly influenced by the amorphization effects on the carbonate and by the mixing caused by the milling type used.The powder (CaZrO 3 ) was isostatically pressed obtaining then green densities of 50% of the theoretical one.Sintering was made in air between 1300 and 1600degC at times between 0 and 240.Densities reached were between 90 and 95% increasing with the temperature and the sintering time

  9. Melt Absorbability of Iron Ore Nuclei and Its Influence on Suitable Liquid Content of Sintered Body

    Science.gov (United States)

    Wu, Sheng-Li; Su, Bo; Qi, Yuan-Hong; Kou, Ming-Yin; Li, Yuan; Zhang, Wei-Li

    2017-10-01

    Sinter quasi-particles consist of nuclei particles and adhering fines. Therefore, reaction properties of the nuclei ore will ultimately affect the bonding strength of the sintered body. In this study, micro-sintering tests were conducted to explore the melt absorbability of nuclei ore and its effect on the suitable liquid content of the sintered body. The results showed that the melt absorbability is negatively correlated with the lowest assimilation temperature, and the most important mineralogy factor influencing melt absorbability is iron mineral type. The reaction behaviors of melts containing SiO2 or Al2O3 substrates are different, and the reaction process of the melt containing SiO2 is more complicated. In addition, the bonding strength of the sintered body is collectively determined by the liquid phase fluidity of adhering fines and the assimilability of nuclei ore. The high melt absorbability has an adverse effect on bonding strength, and it requires adhering fines to provide more primary melts to meet the requirements for sintered body bonding strength. In the condition with the same liquid content, for nuclei ore with stronger melt absorbability, an appropriate increase in the adhering fines ratio and reduction in segregation basicity are more conducive to improving the bonding strength.

  10. Effect of Sintering Atmosphere and Solution Treatment on Density, Microstructure and Tensile Properties of Duplex Stainless Steels Developed from Pre-alloyed Powders

    Science.gov (United States)

    Murali, Arun Prasad; Mahendran, Sudhahar; Ramajayam, Mariappan; Ganesan, Dharmalingam; Chinnaraj, Raj Kumar

    2017-10-01

    In this research, Powder Metallurgy (P/M) of Duplex Stainless Steels (DSS) of different compositions were prepared through pre-alloyed powders and elemental powders with and without addition of copper. The powder mix was developed by pot mill for 12 h to obtain the homogeneous mixture of pre-alloyed powder with elemental compositions. Cylindrical green compacts with the dimensions of 30 mm diameter and 12 mm height were compacted through universal testing machine at a pressure level of 560 ± 10 MPa. These green compacts were sintered at 1350 °C for 2 h in hydrogen and argon atmospheres. Some of the sintered stainless steel preforms were solution treated at 1050 °C followed by water quenching. The sintered as well as solution treated samples were analysed by metallography examination, Scanning Electron Microscopy and evaluation of mechanical properties. Ferrite content of sintered and solution treated DSS were measured by Fischer Ferritoscope. It is inferred that the hydrogen sintered DSS depicted better density (94% theoretical density) and tensile strength (695 MPa) than the argon sintered steels. Similarly the microstructure of solution treated DSS revealed existence of more volume of ferrite grains than its sintered condition. Solution treated hydrogen sintered DSS A (50 wt% 316L + 50 wt% 430L) exhibited higher tensile strength of 716 MPa and elongation of 17%, which are 10-13% increment than the sintered stainless steels.

  11. Small-angle neutron scattering investigations on sintering behavior in the powder compacts of ceria (CeO2)

    International Nuclear Information System (INIS)

    Bedekar, Vinila; Patra, A.K.; Sen, D.; Mazumder, S.; Tyagi, A.K.

    2008-01-01

    Nano-crystalline ceria powders have been synthesized by gel combustion process. The effect of sintering temperature on the pore morphology of the powder compacts has been investigated by small-angle neutron scattering (SANS) in the accessible scattering wave vector 'q' range of 0.003-0.17 nm -1 of a double crystal based instrument. The scattering profiles do not follow normal 'q -4 ' power law at higher q-values. The X-ray diffraction and light scattering results indicate that the ceria nano-powders are in the form of porous agglomerates. The porosity of the sintered compacts has been attributed to inter-agglomerate, inter-aggregate and intra-aggregate pores. Scattering profiles have been modeled by using a tri-modal size distribution of pores

  12. Effect of sintering conditions on the microstructural and mechanical characteristics of porous magnesium materials prepared by powder metallurgy.

    Science.gov (United States)

    Čapek, Jaroslav; Vojtěch, Dalibor

    2014-02-01

    There has recently been an increased demand for porous magnesium materials in many applications, especially in the medical field. Powder metallurgy appears to be a promising approach for the preparation of such materials. Many works have dealt with the preparation of porous magnesium; however, the effect of sintering conditions on material properties has rarely been investigated. In this work, we investigated porous magnesium samples that were prepared by powder metallurgy using ammonium bicarbonate spacer particles. The effects of the purity of the argon atmosphere and sintering time on the microstructure (SEM, EDX and XRD) and mechanical behaviour (universal loading machine and Vickers hardness tester) of porous magnesium were studied. The porosities of the prepared samples ranged from 24 to 29 vol.% depending on the sintering conditions. The purity of atmosphere played a significant role when the sintering time exceeded 6h. Under a gettered argon atmosphere, a prolonged sintering time enhanced diffusion connections between magnesium particles and improved the mechanical properties of the samples, whereas under a technical argon atmosphere, oxidation at the particle surfaces caused deterioration in the mechanical properties of the samples. These results suggest that a refined atmosphere is required to improve the mechanical properties of porous magnesium. © 2013.

  13. Highly transparent Tb3Al5O12 magneto-optical ceramics sintered from co-precipitated powders with sintering aids

    Science.gov (United States)

    Dai, Jiawei; Pan, Yubai; Xie, Tengfei; Kou, Huamin; Li, Jiang

    2018-04-01

    Highly transparent terbium aluminum garnet (Tb3Al5O12, TAG) magneto-optical ceramics were fabricated from co-precipitated nanopowders with tetraethoxysilane (TEOS) as sintering aid by vacuum sintering combined with hot isostatic pressing (HIP) post-treatment. The ball milled TAG powder shows better dispersity than the as-synthesized powder, and its average particle size is about 80 nm. For the ceramic sample pre-sintered at 1720 °C for 20 h with HIP post-treated at 1700 °C for 3 h, the in-line transmittance exceeds 76% in the region of 400-1580nm (except the absorption band), reaching a maximum value of 81.8% at the wavelength of 1390 nm. The microstructure of the TAG ceramic is homogeneous and its average grain size is approximately 19.7 μm. The Verdet constant of the sample is calculated to be -182.7 rad·T-1·m-1 at room temperature.

  14. Development of AUC-based process at BARC for production of free-flowing and sinterable UO2 powder

    International Nuclear Information System (INIS)

    Keni, V.S.; Ghosh, S.K.; Ganguly, C.; Majumdar, S.

    1994-01-01

    Ammonium uranium carbonate (AUC) process has been developed and industrially used in Germany for preparation of free-flowing and sinterable UO 2 powder for fabrication of UO 2 fuel pellets for light water reactors (LWR). Efforts are underway at Bhabha Atomic Research Centre (BARC) for developing AUC-based process which would yield free-flowing UO 2 powder suitable for direct pelletisation and sintering to very high density (> 96% T.D.) UO 2 fuel pellets for pressurised heavy water reactors (PHWRs) in India. The first phase of this work has been completed jointly by Chemical Engineering Division (ChED) and Radiometallurgy Division (RMD) in batches of 1.5 kg. It was possible to fabricate UO 2 pellets of density 93-95% T.D. on a reproducible basis. At ChED, process parameters have been optimised for fabrication of AUC with suitable physical properties in batches of 1.5 kg (U), starting with nuclear pure uranyl nitrate solution. At RMD calcination parameters of AUC was optimised in batches of 500 g for obtaining free-flowing UO 2 powder, suitable for direct pelletisation and sintering. The pelletisation and sintering have been carried out at Radiometallurgy Division in batches of 1-1.5 kg. The maximum achievable density of UO 2 pellets has been in the range of 95.5-96% T.D. (author). 11 refs

  15. Production of dispersed nanometer sized YAG powders from alkoxide, nitrate and chloride precursors and spark plasma sintering to transparency

    Energy Technology Data Exchange (ETDEWEB)

    Suarez, M., E-mail: m.suarez@cinn.e [Departamento de Materiales Nanoestructurados, Centro de Investigacion en Nanomateriales y Nanotecnologia (CINN), Principado de Asturias - Consejo superior de Investigaciones Cientificas (CSIC) - Universidad de Oviedo - UO, Parque Tecnologico de Asturias, 33428 Llanera, Asturias (Spain); Fernandez, A. [Fundacion ITMA, Parque Tecnologico de Asturias, 33428, Llanera (Spain); Menendez, J.L.; Torrecillas, R. [Departamento de Materiales Nanoestructurados, Centro de Investigacion en Nanomateriales y Nanotecnologia (CINN), Principado de Asturias - Consejo superior de Investigaciones Cientificas (CSIC) - Universidad de Oviedo - UO, Parque Tecnologico de Asturias, 33428 Llanera, Asturias (Spain)

    2010-03-18

    Yttrium aluminum garnet (YAG) was synthesized from different starting materials, i.e., alkoxide, nitrate and chloride precursors. The conversion steps from the precursors to crystalline YAG were studied by Raman spectroscopy. Dispersed YAG powders were formed at a relatively low temperature, around 800 {sup o}C by the chlorides route, whereas alkoxide precursors needed firing over 900 {sup o}C and nitrates even over 1100 {sup o}C. Lyophilized YAG gel was sintered to transparency by the spark plasma sintering method at 1500 {sup o}C with in-line transmittances close to 60% at 680 nm and over 80% in the infrared range.

  16. Production of dispersed nanometer sized YAG powders from alkoxide, nitrate and chloride precursors and spark plasma sintering to transparency

    International Nuclear Information System (INIS)

    Suarez, M.; Fernandez, A.; Menendez, J.L.; Torrecillas, R.

    2010-01-01

    Yttrium aluminum garnet (YAG) was synthesized from different starting materials, i.e., alkoxide, nitrate and chloride precursors. The conversion steps from the precursors to crystalline YAG were studied by Raman spectroscopy. Dispersed YAG powders were formed at a relatively low temperature, around 800 o C by the chlorides route, whereas alkoxide precursors needed firing over 900 o C and nitrates even over 1100 o C. Lyophilized YAG gel was sintered to transparency by the spark plasma sintering method at 1500 o C with in-line transmittances close to 60% at 680 nm and over 80% in the infrared range.

  17. Powder-metallurgy preparation of NiTi shape-memory alloy using mechanical alloying and spark-plasma sintering.

    Czech Academy of Sciences Publication Activity Database

    Novák, P.; Moravec, H.; Vojtěch, V.; Knaislová, A.; Školáková, A.; Kubatík, Tomáš František; Kopeček, Jaromír

    2017-01-01

    Roč. 51, č. 1 (2017), s. 141-144 ISSN 1580-2949 R&D Projects: GA ČR(CZ) GA14-03044S Institutional support: RVO:61389021 ; RVO:68378271 Keywords : mechanical alloying * spark plasma sintering * NiTi * shape memory alloy Subject RIV: JG - Metallurgy; JG - Metallurgy (FZU-D) OBOR OECD: Materials engineering ; Materials engineering (FZU-D) Impact factor: 0.436, year: 2016 https://www.researchgate.net/publication/313900224_Powder-metallurgy_preparation_of_NiTi_shape-memory_alloy_using_mechanical_alloying_and_spark-plasma_sintering

  18. Spark plasma sintering of hydrothermally derived ultrafine Ca doped lanthanum chromite powders

    Directory of Open Access Journals (Sweden)

    Rendón-Angeles, J. C.

    2006-08-01

    Full Text Available Lanthanum chromite nano-particles, with a composition of La0.9Ca0.1CrO3 and La0.8Ca0.2CrO3, were produced by 1 h of hydrothermal reaction at 400 and 425°C respectively. The sintering of the powders was conducted using a spark plasma apparatus over the temperature range 1300-1550ºC for 1 min with a constant loading pressure of 45 MPa. Additional sintering experiments using conventional firing were carried out for comparison. Fully densified (98 % r.d. lanthanum chromite pellets with fine equiaxial grains 2.3 μm in size were obtained using the SPS (spark plasma sintering method. In contrast, a maximum relative density of 97 % was produced using La0.8Ca0.2CrO3 sintered conventionally at 1400ºC for 300 min, and the average grain size of the resulting sintered sample was 6 μm.

    Partículas ultrafinas de cromita de lantano, con una composición de La0.9Ca0.1CrO3 y La0.8Ca0.2CrO3, se obtuvieron después de 1 hora de síntesis hidrotermal a las temperaturas de 400 y 425°C respectivamente. Los compuestos obtenidos, con un tamaño de partícula de ~ 200 nm, se caracterizaron utilizando las técnicas de DRX, MEB y MET. La sinterización de estos polvos se efectuó en un equipo de chispa de plasma en el rango de temperatura de 1300-1500°C durante 1 min, y a una presión de compactación de 45 MPa. Ambos polvos también se sinterizaron siguiendo un tratamiento térmico convencional, en aire, con el propósito de comparar ambos métodos de sinterización. Las muestras de cromita de lantano sinterizadas por plasma presentaban una densidad relativa del 98 % (/t; y una microestructura monofásica con granos equaxiales con un tamaño medio de grano menor de 2.3 μm. En contraste, la composición La0.8Ca0.2CrO3, sinterizada a 1400°C/300 min, por métodos convencionales alcanzó una densidad relativa máxima del 97 % y su microestructura estaba formada por una sola fase con un tamaño medio de grano de 6 μm.

  19. Characterization of plasma nitrided layers produced on sintered iron

    Directory of Open Access Journals (Sweden)

    Marcos Alves Fontes

    2014-07-01

    Full Text Available Plasma nitriding is a thermo-physical-chemical treatment process, which promotes surface hardening, caused by interstitial diffusion of atomic nitrogen into metallic alloys. In this work, this process was employed in the surface modification of a sintered ferrous alloy. Scanning electron microscopy (SEM, X-ray diffraction (XRD analyses, and wear and microhardness tests were performed on the samples submitted to ferrox treatment and plasma nitriding carried out under different conditions of time and temperature. The results showed that the nitride layer thickness is higher for all nitrided samples than for ferrox treated samples, and this layer thickness increases with nitriding time and temperature, and temperature is a more significant variable. The XRD analysis showed that the nitrided layer, for all samples, near the surface consists in a mixture of γ′-Fe4N and ɛ-Fe3N phases. Both wear resistance and microhardness increase with nitriding time and temperature, and temperature influences both the characteristics the most.

  20. Improved critical current densities in bulk FeSe superconductor using ball milled powders and high temperature sintering

    Energy Technology Data Exchange (ETDEWEB)

    Muralidhar, M.; Furutani, K.; Murakami, M. [Graduate School of Science and Engineering, Superconducting Materials Laboratory, Shibaura Institute of Technology, Tokyo (Japan); Kumar, Dinesh; Rao, M.S. Ramachandra [Department of Physics, Nano Functional Materials Technology Centre and Materials Science Research Centre, Indian Institute of Technology Madras, Chennai (India); Koblischka, M.R. [Institute of Experimental Physics, Saarland University, Saarbruecken (Germany)

    2016-12-15

    The present study is investigating the effect of high temperature sintering combined with ball milled powders for the preparation of FeSe material via solid state sintering technique. The commercial powders of Fe (99.9% purity) and Se (99.9% purity) were mixed in a nominal ratio Fe:Se = 1:1 and thoroughly ground and ball-milled in a glove box during 6 h. Then, the powder mixture was pressed into pellets of 5 mm in diameter and 2 mm thickness using an uniaxial pressure of 100 MPa. The samples were sealed in quartz tubes and sintered at 600 C for 24 h. Then, the pellets were again thoroughly ground and ball-milled in the glove box and pressed into pellets, and the final sintering was performed at two different temperatures, namely at 900 C for 24 h and at 950 C for 24 h. X-ray diffraction results confirmed that both samples showed mainly of the β-FeSe with tetragonal structure. The temperature dependence of magnetization (M-T) curves revealed a sharp superconducting transition T{sub c,} {sub onset} = 8.16 K for the sample sintered at 900 C. Further, scanning electron microscopy observations proved that samples sintered at 900 C show a platelike grain structure with high density. As a result, improved irreversibility fields around 5 T and the critical current density (J{sub c}) values of 6252 A cm{sup -2} at 5 K and self-field are obtained. Furthermore, the normalized volume pinning force versus the reduced field plots indicated a peak position at 0.4 for the sample sintered at 900 C. Improved flux pinning and the high J{sub c} values are attributed to the textured microstructure of the material, produced by a combination of high temperature sintering and ball milling. (copyright 2016 The Authors. Phys. Status Solidi A published by WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  1. Properties of sintered Al2O3-Cr composites depending on the method of preparation of the powder mixture

    Directory of Open Access Journals (Sweden)

    Chmielewski M.

    2006-01-01

    Full Text Available Continuous progress in modern science and industry depends on the availability of new effective devices and materials. New generation materials should be characterized by a specified combination of properties which sometimes exclude one another. Al2O3-Cr composites belong to this group of materials. This study is concerned with the effect of the method of preparation of the starting powders upon the properties of sintered Al2O3-Cr composites. The composites were produced using powder mixtures with various volumetric shares of the starting powders (from 25 to 75vol.%. The mixtures were prepared by conventional mechanical mixing in a ball-mill or by mechanical alloying in a high-energy mill of the attritor type. It has been found that with mechanically alloyed powders the Al2O3-Cr composites have better bending strength, hardness and frictional wear resistance.

  2. Effect of characteristics of fine iron ores on the granulation behavior of concentrate in sintering granulation process

    Science.gov (United States)

    Wu, Shengli; Que, Zhigang; Zhai, Xiaobo; Li, Kailang

    2017-12-01

    Concentrates have advantages of high ferrous grade, less harmful impurities and lower price. However, the small size and poor granulation behavior of concentrates could deteriorate the permeability of the sinter bed and reduce sinter productivity, thus making it difficult to use concentrates effectively. Therefore, in order to strengthen the granulation behavior of concentrates, granulation experiments were carried out and experiment samples made with one kind of concentrates and five kinds of fine iron ores were produced in this paper. Then, the effects of water absorbility and wettability of fine iron ores on granulation behavior of concentrates were investigated. Furthermore, optimized ore blending recipes were proposed to strengthen the granulation behavior of concentrates by sinter pot tests. Results show that the granulation behavior of concentrates was improved for the samples exhibiting high maximum capillary water and small contact angle in fine iron ores. Compared with the scheme of blending ores containing 15 mass% concentrate, the growth index of quasi-particles increased by 20.62% in the case of iron ore BR-2 replacing half of iron ore BR-1, the vertical sintering speed went up from 26.32 to 29.26 mm min-1, the productivity increased from 1.95 to 2.20 t m-2 h-1. The growth index of the quasi-particles increased by 30% when using iron ore AR-2 to replace half of iron ore AR-1. The vertical sintering speed and the productivity of sinter improved to 29.82 mm min-1 and 2.24 t m-2 h-1, respectively. The results help to improve the granulation behavior of concentrates by optimizing the blending ore recipes, based on the characteristics of fine iron ores, and thus use these concentrates more efficiently in the sintering process.

  3. HRTEM and Nanoindentation Studies of Bulk WC Nanocrystalline Materials Prepared by Spark Plasma Sintering of Ball-Milled Powders

    Science.gov (United States)

    Sherif El-Eskandarany, M.; Al-Hazza, Abdulsalam; Al-Hajji, L. A.

    2017-01-01

    In the present work, mechanical milling technique using a high-energy ball mill was employed for preparing of nanoscaled WC grains powders with an average grain size of 7 nm in diameters of WC. The present study demonstrates a successful consolidation process achieved at 1250 °C for sintering of ball-milled WC powders into full dense bulk buttons (above 99.6%), using SPS technique. The as-consolidated WC bulk nanocrystalline buttons revealed high hardness value ( 24 GPa) with low elastic modulus ( 332 GPa). Moreover, they possessed a high fracture toughness (15 MPa m1/2) that has never been reported for pure WC.

  4. Irradiation creep of nano-powder sintered silicon carbide at low neutron fluences

    International Nuclear Information System (INIS)

    Koyanagi, T.; Shimoda, K.; Kondo, S.; Hinoki, T.; Ozawa, K.; Katoh, Y.

    2014-01-01

    The irradiation creep behavior of nano-powder sintered silicon carbide was investigated using the bend stress relaxation method under neutron irradiation up to 1.9 dpa. The creep deformation was observed at all temperatures ranging from 380 to 1180°C mainly from the irradiation creep but with the increasing contributions from the thermal creep at higher temperatures. The apparent stress exponent of the irradiation creep slightly exceeded unity, and instantaneous creep coefficient at 380 to 790°C was estimated to be ∼1 × 10 -5 [MPa -1 dpa -1 ] at ∼0.1 dpa and 1 × 10 -7 to 1 × 10 -6 [MPa -1 dpa -1 ] at ∼1 dpa. The irradiation creep strain appeared greater than that for the high purity SiC. Microstructural observation and data analysis indicated that the grain-boundary sliding associated with the secondary phases contributes to the irradiation creep at 380–790°C to 0.01–0.11 dpa. (author)

  5. Sintering, microstructure and properties of WC-AISI304 powder composites

    Energy Technology Data Exchange (ETDEWEB)

    Marques, B.J. [Department of Materials and Ceramic Engineering, CICECO University of Aveiro, 3810-193 Aveiro (Portugal); Fernandes, C.M., E-mail: cmfernandes@ua.pt [Department of Materials and Ceramic Engineering, CICECO University of Aveiro, 3810-193 Aveiro (Portugal); ISEC, Mechanical Department, Engineering Institute of Coimbra, Rua Pedro Nunes, 3030-199 Coimbra (Portugal); Senos, A.M.R. [Department of Materials and Ceramic Engineering, CICECO University of Aveiro, 3810-193 Aveiro (Portugal)

    2013-06-15

    Highlights: ► Total replacement of Co binder by stainless steel AISI 304 in WC based composites. ► Processing conditions for WC–stainless steel composites. ► Mechanical behavior and oxidation resistance of WC–stainless steel composites. -- Abstract: Tungsten carbide–stainless steel (AISI 304) based composites were successfully prepared by powder metallurgy routes using vacuum sintering at a maximum temperature of 1500 °C. The effects of the binder amount (between 6 and 15 wt.%) on the phase composition, microstructure and mechanical properties, namely hardness and fracture toughness, were investigated. Appreciable amount of (M,W){sub 6}C up to 12 wt.% was detected, especially for the higher SS contents. However, a good compromise between toughness and hardness was observed. Besides that, improved oxidation resistance was noticed in WC–SS based composites compared with WC–Co composites. The results are discussed having in mind the correlation between chemical composition, phase composition, microstructure and mechanical behavior.

  6. Influence of Grain Growth Inhibitors and Powder Size on the Properties of Ultrafine and Nanostructured Cemented Carbides Sintered in Hydrogen

    Directory of Open Access Journals (Sweden)

    Tamara Aleksandrov Fabijanić

    2016-08-01

    Full Text Available The influence of grain growth inhibitors and powder size on the microstructure and mechanical properties of ultrafine and nanostructured cemented carbides was researched. Three different WC powders, with an addition of different type and content of grain growth inhibitors GGIs, VC and Cr3C2 and with dBET grain sizes in the range from 95 to 150 nm were selected as starting powders. Four different mixtures with 6 and 9 wt. % Co were prepared. The consolidated samples are characterized by different microstructural and mechanical properties with respect to the characteristics of starting powders. Increased sintering temperatures led to microstructural irregularities in the form of a discontinuous WC growth, carbide agglomerates and abnormal grain growth as a consequence of coalescence via grain boundary elimination. The addition of 0.45% Cr3C2 contributed to microstructure homogeneity, reduced discontinuous and continuous grain growth, and increased Vickers hardness by approximately 70 HV and fracture toughness by approximately 0.15 MN/m3/2. The reduction of the starting powder to a real nanosize of 95 nm resulted in lower densities, and significant hardness increase, with a simultaneously small increase in fracture toughness. The consolidation of real nanopowders (dBET < 100 nm solely by conventional sintering in hydrogen without isostatic pressing is not preferred.

  7. Microstructure and Mechanical Properties of Ti-6Al-4V Fabricated by Selective Laser Melting of Powder Produced by Granulation-Sintering-Deoxygenation Method

    Science.gov (United States)

    Sun, Pei; Fang, Z. Zak; Zhang, Ying; Xia, Yang

    2017-12-01

    Commercial spherical Ti powders for additive manufacturing applications are produced today by melt-atomization methods at relatively high costs. A meltless production method, called granulation-sintering-deoxygenation (GSD), was developed recently to produce spherical Ti alloy powder at a significantly reduced cost. In this new process, fine hydrogenated Ti particles are agglomerated to form spherical granules, which are then sintered to dense spherical particles. After sintering, the solid fully dense spherical Ti alloy particles are deoxygenated using novel low-temperature deoxygenation processes with either Mg or Ca. This technical communication presents results of 3D printing using GSD powder and the selective laser melting (SLM) technique. The results showed that tensile properties of parts fabricated from spherical GSD Ti-6Al-4V powder by SLM are comparable with typical mill-annealed Ti-6Al-4V. The characteristics of 3D printed Ti-6Al-4V from GSD powder are also compared with that of commercial materials.

  8. Fabrication of Al2O3–20 vol.% Al nanocomposite powders using high energy milling and their sinterability

    International Nuclear Information System (INIS)

    Zawrah, M.F.; Abdel-kader, H.; Elbaly, N.E.

    2012-01-01

    Highlights: ► Al 2 O 3 /Al nanocomposite powders were prepared via high energy ball milling. After 20 h milling, the size of Al 2 O 3 –20 vol.% Al nanocomposite particles was in the range of 23–29 nm. A uniform distribution of nanosized Al reinforcement throughout the Al 2 O 3 matrix, coating the particles was successfully obtained. ► There was no any sign of phase changes during the milling. A competition between the cold welding mechanism and the fracturing mechanism were found during milling and finally the above two mechanisms reached an equilibrium. ► The highest value of relative density was obtained for the sintered bodies at 1500 °C. ► The harness of the sintered composite was decreased while the fracture toughness was improved after addition Al into alumina. -- Abstract: In this study, alumina-based matrix nanocomposite powders reinforced with Al particles were fabricated and investigated. The sinterability of the prepared nanocomposite powder at different firing temperature was also conducted. Their mechanical properties in terms of hardness and toughness were tested. Alumina and aluminum powder mixtures were milled in a planetary ball mill for various times up to 30 h in order to produce Al 2 O 3 –20% Al nanocomposite. The phase composition, morphological and microstructural changes during mechanical milling of the nanocomposite particles were characterized by X-ray diffraction (XRD), transmission electron microscope (TEM), scanning electron microscope (SEM) techniques, respectively. The crystallite size and internal strain were evaluated by XRD patterns using Scherrer methods. A uniform distribution of the Al reinforcement in the Al 2 O 3 matrix was successfully obtained after milling the powders. The results revealed that there was no any sign of phase changes during the milling. The crystal size decreased with the prolongation of milling times, while the internal strain increased. A simple model is presented to illustrate the mechanical

  9. Iron Powder Treated Gray Irons: Critical Shape Characteristics for Graphite Nuclei

    Science.gov (United States)

    Stan, Stelian; Chisamera, Mihai; Riposan, Iulian; Ivan, Nicoleta; Barstow, Michael

    2012-08-01

    A program was conducted to research how to characterize the size and shape of micro-particles. These can act as graphite nuclei, but are altered by adding a commercial iron powder, or after a similar treatment combined with inoculation. Resin sand mold (RSM) and metal mold (MM) solidified sample structures were subjected to automatic image analysis. In general, a higher cooling rate, typical for MM solidification, favors smaller size and more compact particles, even in RSM media. Iron powder treatment led to the largest particles with unusual morphologies, better defined by complex shape factors, which employ actual perimeters, rather than the simpler median size and aspect ratio method. Conventional inoculation employed after an iron powder treatment altered the particles (smaller and more compact), which benefited their effectiveness to act as graphite nuclei, especially at slower solidification rates in RSMs. The results confirm that promoting more compact micro-inclusions, at smaller sizes, involved in graphite nucleation, reduces the sensitivity to chill and improves the eutectic cell characteristics in gray cast iron.

  10. Improved compaction of ZnO nano-powder triggered by the presence of acetate and its effect on sintering

    International Nuclear Information System (INIS)

    Dargatz, Benjamin; Gonzalez-Julian, Jesus; Guillon, Olivier

    2015-01-01

    The retention of nanocrystallinity in dense ceramic materials is still a challenge, even with the application of external pressure during sintering. The compaction behavior of high purity and acetate enriched zinc oxide (ZnO) nano-powders was investigated. It was found that acetate in combination with water plays a key role during the compaction into green bodies at moderate temperatures. Application of constant pressure resulted in a homogeneous green body with superior packing density (86% of theoretical value) at moderate temperature (85 °C) in the presence of water. In contrast, no improvement in density could be achieved if pure ZnO powder was used. This compaction behavior offers superior packing of the particles, resulting in a high relative density of the consolidated compact with negligible coarsening. Dissolution accompanying creep diffusion based matter transport is suggested to strongly support reorientation of ZnO particles towards densities beyond the theoretical limit for packing of ideal monosized spheres. Finally, the sintering trajectory reveals that grain growth is retarded compared to conventional processing up to 90% of theoretical density. Moreover, nearly no radial shrinkage was observed after sinter-forging for bodies performed with this advanced processing method. (paper)

  11. Production of a Powder Metallurgical Hot Work Tool Steel with Harmonic Structure by Mechanical Milling and Spark Plasma Sintering

    Science.gov (United States)

    Deirmina, Faraz; Pellizzari, Massimo; Federici, Matteo

    2017-04-01

    Commercial AISI-H13 gas atomized powders (AT) were mechanically milled (MM) to refine both the particle size and the microstructure. Different volume fractions of coarser grained (CG) AT powders were mixed with the ultra-fine grained (UFG) MM and consolidated by spark plasma sintering to obtain bulks showing a harmonic structure ( i.e. a 3D interconnected network of UFG areas surrounding the CG atomized particles). The low sintering temperature, 1373.15 K (1100 °C) and the short sintering time (30 minutes) made it possible to obtain near full density samples while preserving the refined microstructure induced by MM. A combination of high hardness and significantly improved fracture toughness is achieved by the samples containing 50 to 80 vol pct MM, essentially showing harmonic structure. The design allows to easily achieve specific application oriented properties by varying the MM volume fraction in the initial mixture. Hardness is governed by the fine-grained MM matrix and improved toughening is due to (1) deviatory effect of AT particles and (2) energy dissipation as a result of the decohesion in MM regions or AT and MM interface.

  12. Preparation and microwave shielding property of silver-coated carbonyl iron powder

    International Nuclear Information System (INIS)

    Cao, Xiao Guo; Ren, Hao; Zhang, Hai Yan

    2015-01-01

    Highlights: • The silver-coated carbonyl iron powder is prepared by the electroless plating process. • The silver-coated carbonyl iron powder is a new kind of conductive filler. • The reflection and absorption dominate the shielding mechanism of the prepared powder. • Increasing the thickness of electroconductive adhesive will increase the SE. - Abstract: Electroless silver coating of carbonyl iron powder is demonstrated in the present investigation. The carbonyl iron powders are characterized by scanning electron microscope (SEM), energy dispersive X-ray spectroscopy (EDX), and X-ray diffraction analysis (XRD) before and after the coating process. The relatively uniform and continuous silver coating is obtained under the given coating conditions. In this paper, the electromagnetic interference (EMI) shielding mechanism of the silver-coated carbonyl iron powder is suggested. The reflection of silver coating and absorption of carbonyl iron powder dominate the shielding mechanism of the silver-coated carbonyl iron powder. The silver-coated carbonyl iron powders are used as conductive filler in electroconductive adhesive for electromagnetic interference shielding applications. The effect of the thickness of electroconductive adhesive on the shielding effectiveness (SE) is investigated. The results indicate that the SE increases obviously with the increase of the thickness of electroconductive adhesive. The SE of the electroconductive adhesive with 0.35 mm thickness is above 38 dB across the tested frequency range

  13. Spark Plasma Sintering of Load-Bearing Iron-Carbon Nanotube-Tricalcium Phosphate CerMets for Orthopaedic Applications

    Science.gov (United States)

    Montufar, Edgar B.; Horynová, Miroslava; Casas-Luna, Mariano; Diaz-de-la-Torre, Sebastián; Celko, Ladislav; Klakurková, Lenka; Spotz, Zdenek; Diéguez-Trejo, Guillermo; Fohlerová, Zdenka; Dvorak, Karel; Zikmund, Tomáš; Kaiser, Jozef

    2016-04-01

    Recently, ceramic-metallic composite materials (CerMets) have been investigated for orthopaedic applications with promising results. This first generation of bio-CerMets combine the bioactivity of hydroxyapatite with the mechanical stability of titanium to fabricate bioactive, tough and biomechanically more biocompatible osteosynthetic devices. Nonetheless, these first CerMets are not biodegradable materials and a second surgery is required to remove the implant after bone healing. The present work aims to develop the next generation bio-CerMets, which are potential biodegradable materials. The process to produce the new biodegradable CerMet consisted of mixing powder of soluble and osteoconductive alpha tricalcium phosphate with biocompatible and biodegradable iron with consolidation through spark plasma sintering (SPS). The microstructure, composition and mechanical strength of the new CerMet were studied by metallography, x-ray diffraction and diametral tensile strength tests, respectively. The results show that SPS produces CerMet with higher mechanical performance (120 MPa) than the ceramic component alone (29 MPa) and similar mechanical strength to the pure metallic component (129 MPa). Nonetheless, although a short sintering time (10 min) was used, partial transformation of the alpha tricalcium phosphate into its allotropic and slightly less soluble beta phase was observed. Cell adhesion tests show that osteoblasts are able to attach to the CerMet surface, presenting spread morphology regardless of the component of the material with which they are in contact. However, the degradation process restricted to the small volume of the cell culture well quickly reduces the osteoblast viability.

  14. Nano-composite powders Ag-SnO2 prepared by reactive milling sintering and microstructural evolution

    International Nuclear Information System (INIS)

    Lorrain, Nathalie

    2000-01-01

    This work aims at controlling the synthesis and the sintering of nano-composite powders Ag-SnO 2 in order to obtain a dense and nano-structured material for electrical contact as a substitute of the toxic compound Ag - CdO. The powder is prepared by reactive milling from silver oxide (Ag 2 O) and silver bronze (Ag 3 Sn) powders. This process leads to a fine dispersion of silver and tin oxide nanometer sized particles. We first studied the mechanisms of reaction promoted by milling in vacuum and in air. A two-stage oxidation of tin in Ag 3 Sn occurs: during forced contact with Ag 2 O, tin oxidises in SnO, then in SnO 2 . In air, gaseous oxygen also participates to the oxidation of tin in SnO 2 but the reaction is slower because of the formation of silver carbonates from a reaction of Ag 2 O with CO 2 .Then the sintering behaviour of the nano-composite powder as a function of the compacting pressure and of the heating rate has been studied. We show: (i) a diffusion of pure silver towards porosity and free surfaces (exo-diffusion) which destroys the nano-structure and (ii) a severe de-densification. We show that the origin of these phenomena is due to carbonates on to the Ag 2 O starting powder, which are incorporated, in the milled Ag-SnO 2 powder in course of milling; during sintering, decomposition gases generate internal stresses. Low stresses lead to a diffusional creep with exo-diffusion whereas high stresses induce an intensive de-densification by local plastic deformation but no exo-diffusion. A modelling shows that exo-diffusion is limited by heating very quickly a strongly compacted powder that contains a high quantity of carbonates. The experimental results confirm the predictions of the model. Finally, we propose solutions allowing a full densification and a process for decreasing the tin oxide concentration. (author) [fr

  15. Effect Of DyMn Alloy-Powder Addition On Microstructure And Magnetic Properties Of NdFeB Sintered Magnets

    Directory of Open Access Journals (Sweden)

    Lee M.-W.

    2015-06-01

    Full Text Available Micostructural change and corresponding effect on coercivity of a NdFeB sintered magnet mixed with small amount of DyMn powder was investigated. In the sintered magnet mixed with the DyMn alloy-powder Dy-rich shell was formed at outer layer of the main grains, while Mn was mostly concentrated at Nd-rich triple junction phase (TJP, lowering melting temperature of the Nd-rich phase that eventually improved the microstructural characteristics of the gain boundary phase. The coercivity of a magnet increased more than 3.5 kOe by the mixing of the DyMn alloy-powder.

  16. Sintering by SPS of ultrafine TiCxN1-x powders obtained using mechanically induced self sustaining reaction

    International Nuclear Information System (INIS)

    Borrell, A.; Fernandez, A.; Torrecillas, R.; Cordoba, J. M.; Aviles, M. A.; Gotor, F. J.

    2010-01-01

    In this work high purity and nanometer character titanium carbonitride TiC x N 1 -x powders were obtained by mechanically induced self sustaining reaction (MSR) in a high-energy planetary ball mill, from a mixture of titanium with graphite or carbon nano fiber (CNFs) in a nitrogen atmosphere. A promising method for developing these materials is the coupling of the MSR with SPS sintering technique. The product is sintered at 1400 degree centigrade and 1700 degree centigrade, obtaining a completely dense monolithic ceramic (>99% t.d). In this work, the influence of SPS treatment and carbon precursor on material microstructures was studied and the main mechanical properties of the end material were evaluated. (Author) 21 refs.

  17. [Determination of normal temperature properties of refractory die material compatible with slip casting core of sintered titanium powder].

    Science.gov (United States)

    Kuang, X; Liao, Y; Chao, Y; Wang, H

    1999-05-01

    The refractory die is the precondition for developing slip casting core of sintered powder. This study is to determine the normal temperature properties of the refractory die material compatible with slip casting core. to mix the die material at five different ratios (8/1, 7.5/1, 7/1, 6.5/1, and 6/1) and measure their solidification time with self-manufactured Vicker's needle; to prepare five cylindrical specimens (phi 10 x 15 mm) in different drying time for determining their compressive strength, and then to let another five specimens fire at 1000 degrees C four times for measuring the residual compressive strength at room temperature. The setting time was 16.25 minutes (7.5/1), and the lower the powder-liquid ratio, the longer the setting time. The normal compressive strength was 25.32 MPa (drying 24 hours), while the longer the drying time, the higher the compressive strength achieved (P die material meet the demand of slip casting core of sintered powder.

  18. Coercivity enhancement in (Ce,Nd)-Fe-B sintered magnets prepared by adding NdH{sub x} powders

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Le-le [Key Laboratory of Integrated Exploitation of Bayan Obo Multi-Metal Resources, Inner Mongolia University of Science and Technology, Baotou 014010 (China); School of Science, Inner Mongolia University of Science and Technology, Baotou 014010 (China); Li, Zhu-bai, E-mail: lzbgj@163.com [Key Laboratory of Integrated Exploitation of Bayan Obo Multi-Metal Resources, Inner Mongolia University of Science and Technology, Baotou 014010 (China); Ma, Qiang; Li, Yong-feng; Zhao, Qian [Key Laboratory of Integrated Exploitation of Bayan Obo Multi-Metal Resources, Inner Mongolia University of Science and Technology, Baotou 014010 (China); School of Science, Inner Mongolia University of Science and Technology, Baotou 014010 (China); Zhang, Xue-feng, E-mail: xuefeng056@163.com [Key Laboratory of Integrated Exploitation of Bayan Obo Multi-Metal Resources, Inner Mongolia University of Science and Technology, Baotou 014010 (China); School of Science, Inner Mongolia University of Science and Technology, Baotou 014010 (China)

    2017-08-01

    (Ce,Nd)-Fe-B sintered magnets were prepared by the addition of NdH{sub x} powders in Ce{sub 9}Nd{sub 4.5}Fe{sub 80}B{sub 6.5} powders. The coercivity is rather low in Ce{sub 9}Nd{sub 4.5}Fe{sub 80}B{sub 6.5} magnets, and Ce element prefers to distribute at the outer-layer of main phase (Ce,Nd){sub 2}Fe{sub 14}B. The investigation of scanning electron microscope shows that the addition of NdH{sub x} powders leads to the increase of Nd content at grain outer-layer of main phase owing to the element diffusion. Magnetization reversal undergoes the nucleation of reversed domain wall at grain outer-later, and the addition of NdH{sub x} powders leads to the increase in the nucleation field of reversed domain, giving rise to the significant improvement of coercivity. The larger amount addition of NdH{sub x} powders leads to the increase in the amount of intergranular phase, resulting in the decreases of the remanence, the squareness of demagnetization curve and the maximum energy product.

  19. Iron-lactoferrin complex reduces iron-catalyzed off-flavor formation in powdered milk with added fish oil.

    Science.gov (United States)

    Ueno, Hiroshi M; Shiota, Makoto; Ueda, Noriko; Isogai, Tomoyuki; Kobayashi, Toshiya

    2012-08-01

    The iron-lactoferrin complex (FeLf) is useful for dietary iron supplementation. However, the effects of FeLf on iron-catalyzed off-flavors in lipid-containing food products have not been reported. In this study, we investigated the effects of FeLf on off-flavors development during the production and storage of powdered milk with added fish oil. Powdered milk samples were formulated with FeLf or iron (II) sulfate, then stored at 37 °C for 5 mo. A sensory evaluation revealed that FeLf delayed the development of oxidized flavor and reduced metallic taste in the powdered milk compared with iron (II) sulfate. Headspace gas chromatography-mass spectrometry analysis showed that oxidized volatile compounds, such as pentanal, hexanal, heptanal, octanal, 1-penten-3-one, (Z)-4-heptenal, (E, E)-2,4-heptadienal, and (E)-2-octenal, were less developed in the powdered milk containing FeLf than in that containing iron (II) sulfate. Iron and lactoferrin (Lf) were retained in the high-molecular-weight (>10000 Da) fraction of the reconstituted FeLf-containing powdered milk after its manufacture and storage, whereas the antigenicity of Lf was lost after ultrahigh-temperature processing at 120 °C for 5 s. These results suggest that FeLf reduces the iron-catalyzed off-flavors that develop during the production and storage of powdered milk. The stable iron-holding property of FeLf contributes to the inhibition of oxidized and metallic volatile formation, although the loss of Lf antigenicity did not affect the stability of FeLf and the iron-catalyzed formation of off-flavors in the powdered milk. Consequently, FeLf is a suitable candidate for the simultaneous supplementation of a single food with iron and fish oil. The supplementation of food products with iron and fish oil is a useful approach to redressing their inadequate intake in many populations. The iron-lactoferrin complex can protect food products against the off-flavors caused by iron-catalyzed lipid oxidation. Our results

  20. Sintered soft magnetic materials. Properties and applications

    Science.gov (United States)

    Bas, J. A.; Calero, J. A.; Dougan, M. J.

    2003-01-01

    A comparison is presented of the characteristics and production requirements of a variety of materials used to produce sintered soft magnetic parts. These include pure iron, phosphorous-iron, silicon-iron, nickel-iron, and cobalt-iron, together with new coated materials based on encapsulated iron powders. In these bonded materials an organic and/or inorganic insulator is used to coat the metallic powder particles giving a magnetic composite. The suitability of the different materials for use in both direct and alternating current applications is reviewed, and examples are provided of their application in both the automotive and other sectors. The results of a comparative study of motors using stators and rotors based on both conventional laminated materials and the insulated iron powders are presented, in which the new materials show advantages of reduced hysteresis losses at high frequencies, and isotropy of magnetic properties. Nevertheless, the applications of these materials in electrical motors requires the modification of existing designs.

  1. The effect of forming stresses on the sintering of ultra-fine Ce0.9Gd0.1O2-δ powders

    DEFF Research Database (Denmark)

    Glasscock, Julie; Esposito, Vincenzo; Foghmoes, Søren Preben Vagn

    2013-01-01

    formed with techniques that apply low levels of stress had a particle arrangement which significantly enhanced sintering at low temperature, compared to those prepared by high stress techniques. The sample geometry, heat treatment for organic removal and the initial density of the green body had......The effect of particle and pore arrangement on sintering and densification of ultra-fine (∼130nm) Ce0.9Gd0.1O2-δ powder was evaluated. The common understanding that higher initial density of a ceramic network leads to a higher sintered density is not valid for fine powders, which have extremely...... good sinterability when there is a favourable particle packing. The effect of the applied stresses during forming (which produce different particle packing arrangements) was investigated by forging green bodies by different shaping techniques, including casting, and cold isostatic pressing. Samples...

  2. Spark plasma sintering of cBN(core/SiO2(shell powder prepared by rotary chemical vapor deposition

    Directory of Open Access Journals (Sweden)

    Jianfeng Zhang

    2014-09-01

    Full Text Available SiO2 nanolayer coated cubic boron nitride (cBN, cBN(core/SiO2(shell powder, was prepared by rotary chemical vapor deposition. The cBN/SiO2 powder was densified by spark plasma sintering at 1873 K for 0.3 ks. The hexagonal boron nitride (hBN phase was not observed in the cBN–SiO2 composites, indicating that the SiO2 nanolayer depressed the phase transformation from cBN to hBN. The relative density of cBN–SiO2 increased with increasing SiO2 content (CSiO2. The highest hardness of the cBN–SiO2 composite was 17.5 GPa at CSiO2=38 wt% and a load of 0.98 N.

  3. Impact of Fe powder sintering and soldering in production of porous heating surface on flow boiling heat transfer in minichannels

    Science.gov (United States)

    Depczyński, Wojciech; Piasecki, Artur; Piasecka, Magdalena; Strąk, Kinga

    2017-10-01

    This paper focuses on identification of the impact of porous heated surface on flow boiling heat transfer in a rectangular minichannel. The heated element for Fluorinert FC-72 was a thin plate made of Haynes-230. Infrared thermography was used to determine changes in the temperature on its outer smooth side. The porous surface in contact with the fluid in the minichannel was produced in two processes: sintering or soldering of Fe powder to the plate. The results were presented as relationships between the heat transfer coefficient and the distance from the minichannel inlet and as boiling curves. Results obtained for using a smooth heated plate at the saturated boiling region were also presented to compare. In the subcooled boiling region, at a higher heat flux, the heat transfer coefficient was slightly higher for the surface prepared via soldering. In the saturated boiling region, the local heat transfer coefficients obtained for the smooth plate surface were slightly higher than those achieved from the sintered plate surface. The porous structures formed have low thermal conductivity. This may induce noticeable thermal resistance at the diffusion bridges of the sintered structures, in particular within the saturated boiling region.

  4. Effects of surrounding powder in sintering process on the properties of Sb and Mn- doped barium-strontium titanate PTCR ceramics

    Directory of Open Access Journals (Sweden)

    Pornsuda Bomlai

    2006-05-01

    Full Text Available In this research, the effects of surrounding powder used during sintering of Sb and Mn doped bariumstrontium titanate (BST ceramics were studied. The ceramic samples were prepared by a conventional mixed-oxide method and placed on different powders during sintering. Phase formation, microstructure and PTCR behavior of the samples were then observed. Microstructures and PTCR behavior varied with the type of surrounding powder, whereas the crystal structure did not change. The surrounding powder has more effects on the shape of the grain than on the size. The grain size of samples was in the range of 5-20 μm. The most uniform grain size and the highest increase of the ratio of ρmax/ρRT were found to be about 106 for samples which had been sintered on Sb-doped BST powder. This value was an order of magnitude greater than for samples sintered on a powder of the equivalent composition to that of the sample pellet.

  5. The investigation of the microstructure and mechanical properties of ordered alominide-iron (boron) nanostructures produced by mechanical alloying and sintering

    Science.gov (United States)

    Izadi, S.; Akbari, Gh.; Janghorban, K.; Ghaffari, M.

    In this study, mechanical alloying (MA) of Fe-50Al, Fe-49.5Al-1B, and Fe-47.5Al-5B (at.%) alloy powders and mechanical properties of sintered products of the as-milled powders were investigated. X-ray diffraction (XRD) results showed the addition of B caused more crystallite refinement compared to the B-free powders. To consider the sintering and ordering behaviors of the parts produced from cold compaction of the powders milled for 80 h, sintering was conducted at various temperatures. It was found that the sintering temperature has no meaningful effect on the long-range order parameter. The transformation of the disordered solid solution developed by MA to ordered Fe-Al- (B) intermetallics was a consequence of sintering. Also, the nano-scale structure of the samples was retained even after sintering. The microhardness of pore-free zones of the nanostructured specimens decreased by increasing the sintering temperature. Moreover, the sintering temperature has no effect on the compressive yield stress. However, the fracture strain increased by increasing the sintering temperature. The samples containing 1 at.% B showed more strain to fracture compared with the B-free and 5 at.% B samples.

  6. Influences of composition of starting powders and sintering temperature on the pore size distribution of porous corundum-mullite ceramics

    Directory of Open Access Journals (Sweden)

    Shujing Li

    2005-01-01

    Full Text Available Porous corundum-mullite ceramics were prepared by an in-situ decomposition pore-forming technique. Starting powders were mixtures of milled Al(OH3 and microsilica and were formed into oblong samples with a length of 100mm and a square cross-section with edge size of 20mm. The samples were heated at 1300°C, 1400°C, 1500°C or 1600°C for 3h in air atmosphere, respectively. Apparent porosity was detected by Archimedes’ Principle with water as a medium. Pore size distribution and the volume percentage of micropores were measured by mercury intrusion porosimetry. The results show that the pore morphology parameters in the samples depend on four factors: particle size distribution of starting powders, decomposition of Al(OH3, the expansion caused by mullite and sintering. The optimum mode which has a higher apparent porosity up to 42.3%, well-distributed pores and more microsize pores up to 16.3% is sample No.3 and the most apposite sintering temperature of this sample is 1500°C.

  7. EMF measurements across the front of combustion wave during layer by layer surface laser sintering of exothermal powder compositions

    Science.gov (United States)

    Shishkovskiy, I.; Sherbakov, V.; Morozov, Yu.

    2007-06-01

    Rapid prototyping (RP) and manufacturing (M) is a novel layer-by-layer fabrication technique which has become increasingly popular due to its inherent flexibility for the manufacture of simple and complex 3D parts. Early we had been shown opportunity of selective laser sintering (SLS) of different type powder systems (intermetallics, ceramics, ferrites, high-temperature superconductors), traditional use for self-propagated high-temperature synthesis (SHS). The non-thermal heating affect of an external electromagnetic field during SHS is related to the specific system under study due to differences in movement of defects and ions at the 'plasma-like' molten combustion wave front. We have developed and refined the testing scheme for electro-thermal phenomena studies which can directly influence on the SHS combustion wave front. This work studies electromotive force (EMF) measurements across the front of combustion wave during layer by layer surface laser sintering of exothermal powder compositions (Ni-Ti, Ni-Al). Analysis using an analog-digital-analog computer converter allowed some control of the laser movement and hence some control of the exothermal reaction - in so doing it provided near optimum conditions for forming layered 3D articles. Comparative results of structural-phase transformation during laser control SHS in reaction-capable compositions are presented.

  8. Influence of nitrogen and air atmosphere during thermal treatment on micro and nano sized powders and sintered TiO2 specimens

    Directory of Open Access Journals (Sweden)

    Labus N.

    2014-01-01

    Full Text Available The influence of air and nitrogen atmosphere during heating on TiO2 nano and micro sized powders as well as sintered polycrystalline specimens was analyzed. Sintering of TiO2 nano and micro powders in air atmosphere was monitored in a dilatometer. Non compacted nano and micro powders were analyzed separately in air and nitrogen atmospheres during heating using thermo gravimetric (TG and differential thermal analysis (DTA. The anatase to rutile phase transition temperature interval is influenced by the powder particle size and atmosphere change. At lower temperatures for nano TiO2 powder a second order phase transition was detected by both thermal techniques. Polycrystalline specimens obtained by sintering from nano powders were reheated in the dilatometer in nitrogen and air atmosphere, and their shrinkage is found to be different. Powder particle size influence, as well as the air and nitrogen atmosphere influence was discussed. [Projekat Ministarstva nauke Republike Srbije, br. OI172057 i br. III45014

  9. Powder metallurgy preparation of Al-Cu-Fe quasicrystals using mechanical alloying and Spark Plasma Sintering

    Czech Academy of Sciences Publication Activity Database

    Novák, P.; Kubatík, Tomáš František; Vystrčil, J.; Hendrych, R.; Kříž, J.; Mlynár, J.; Vojtěch, D.

    2014-01-01

    Roč. 52, September (2014), s. 131-137 ISSN 0966-9795 Institutional support: RVO:61389021 Keywords : Nanostructure intermetallics * Ternary alloys systems * Mechanical alloying and milling * Sintering * Diffraction Subject RIV: JG - Metallurgy Impact factor: 2.131, year: 2014 http://www.sciencedirect.com/science/article/pii/S0966979514001198#

  10. Influence of spark plasma sintering and baghdadite powder on mechanical properties of hydroxyapatite

    NARCIS (Netherlands)

    Khandan, A.; Karamian, E.; Mehdikhani-Nahrkhalaji, M.; Mirmohammadi, H.; Farzadi, A.; Ozada, N.; Heidarshenas, B.; Zamani, K.

    2015-01-01

    Since hydroxyapatite-based materials have similar composition and crystallinity as natural calcified tissues, can be used for bone/tissue engineering. In the present study a novel nanocomposite based on bioceramics such as Natural Hydroxyapatite (NHA) and Baghdadite (BAG), was sintered by spark

  11. Nuclear energy - Determination of chlorine and fluorine in uranium dioxide powder and sintered pellets

    International Nuclear Information System (INIS)

    2008-01-01

    This International Standard describes a method for determining the chlorine and fluorine concentrations in uranium dioxide and in sintered fuel pellets by pyrohydrolysis of samples, followed either by liquid ion-exchange chromatography or by selective electrode measurement of chlorine and fluorine ions. Many ion-exchange chromatography systems and ion-selective electrode measurement systems are available

  12. XRD analysis and microstructure of milled and sintered V, W, C, and Co powders

    CSIR Research Space (South Africa)

    Bolokang, AS

    2011-01-01

    Full Text Available )C solid solution, a rhombohedral V2O3 and new t-type (Cr23C6) carbide were formed after sintering. The possible formation mechanisms behind detected phases are discussed. It is evident that complete MA process depends strongly on the starting compositions...

  13. Sintering of powders obtained by mechanical alloying of Cu-1.2 Al w%, Cu-2.3 Ti w% and Cu-2.7 V w%

    International Nuclear Information System (INIS)

    Rivas, C; Sepulveda, A; Zuniga, A; Donoso, E; Palma, R

    2008-01-01

    This work studies the effect of compacting pressure, temperature and sintering time on density and microstructure after sintering mechanically alloyed powders of Cu-1.2 Al w%, Cu- 2.3 Ti w% and Cu-2.7 V w%. The alloys were manufactured from elementary powders of Cu, Ti, Al and V, by reactive milling. The powders were compacted and sintered under reducer atmosphere. For each alloy, the final density and resulting microstructure of 8 different compacting and sintering conditions were studied, where the following parameters were considered: (1) Compacting pressure (200 MPa and 400 MPa), (2) Sintering temperature (850 o C and 950 o C), (3) Sintering time (1h and 4h). Adjustments were made using lineal regression to describe the effect of the variation of pressure, temperature and time on the density of the materials obtained, and the morphology of the residual porosity was described by observation under an optic microscope. The final maximum density obtained was, in ascending order: Cu-V, 66% of the theoretical density, TD; Cu-Ti, 65% TD and Cu-Al, 77% TD. The reactive milling process produced flake-shaped particles, hardened by deformation, which made the alloys have a final density that was much less than the sintered pure copper (density 87% TD). This is because the hardened powder resists deformation during compacting, which creates less points of contact between particles, slows down sintering, and yields a lower density. The alloying element influenced the size of the particle obtained during the milling, which is attributed to the different milling mediums (toluene for Ti and V, methanol for Al) and to the different hardness of each ceramic when forming in the copper during milling. The bigger the particle size, the greater the green density, the lesser the densification, and the greater the final density, in accordance with the theory. For the three alloys, the increased compacting pressure gives greater green density, greater densification and a final greater

  14. Processing of Polysulfone to Free Flowing Powder by Mechanical Milling and Spray Drying Techniques for Use in Selective Laser Sintering

    Directory of Open Access Journals (Sweden)

    Nicolas Mys

    2016-04-01

    Full Text Available Polysulfone (PSU has been processed into powder form by ball milling, rotor milling, and spray drying technique in an attempt to produce new materials for Selective Laser Sintering purposes. Both rotor milling and spray drying were adept to make spherical particles that can be used for this aim. Processing PSU pellets by rotor milling in a three-step process resulted in particles of 51.8 μm mean diameter, whereas spray drying could only manage a mean diameter of 26.1 μm. The resulting powders were characterized using Differential Scanning Calorimetry (DSC, Gel Permeation Chromatography (GPC and X-ray Diffraction measurements (XRD. DSC measurements revealed an influence of all processing techniques on the thermal behavior of the material. Glass transitions remained unaffected by spray drying and rotor milling, yet a clear shift was observed for ball milling, along with a large endothermic peak in the high temperature region. This was ascribed to the imparting of an orientation into the polymer chains due to the processing method and was confirmed by XRD measurements. Of all processed powder samples, the ball milled sample was unable to dissolve for GPC measurements, suggesting degradation by chain scission and subsequent crosslinking. Spray drying and rotor milling did not cause significant degradation.

  15. Very large mode area ytterbium fiber amplifier with aluminum-doped pump cladding made by powder sinter technology

    International Nuclear Information System (INIS)

    He, Wenbin; Leich, Martin; Grimm, Stephan; Kobelke, Jens; Zhu, Yuan; Bartelt, Hartmut; Jäger, Matthias

    2015-01-01

    We demonstrate amplification experiments using a very large mode area Yb-doped double-clad fiber with 100 µm aluminum-cer codoped core and 440 µm pump cladding realized by high aluminum codoping. The material for core and pump cladding was fabricated by reactive powder sinter technology. A high numerical aperture (NA) of the pump cladding with NA = 0.21 and a low one of the core with NA = 0.084 could be realized. Using a 0.55 m short fiber sample as the main amplifier in a three-stage ns pulsed fiber master oscillator power amplifier system we achieved 3 ns, 2 mJ output pulses with 360 kW peak power limited by the available pump power. Stimulated Raman scattering effects and amplified spontaneous emission were successfully suppressed. (letter)

  16. Spray Drying as a Processing Technique for Syndiotactic Polystyrene to Powder Form for Part Manufacturing Through Selective Laser Sintering

    Science.gov (United States)

    Mys, N.; Verberckmoes, A.; Cardon, L.

    2017-03-01

    Selective laser sintering (SLS) is a rapidly expanding field of the three-dimensional printing concept. One stumbling block in the evolution of the technique is the limited range of materials available for processing with SLS making the application window small. This article aims at identifying syndiotactic polystyrene (sPS) as a promising material. sPS pellets were processed into powder form with a lab-scale spray dryer with vibrating nozzle. This technique is the focus of this scope as it almost eliminates the agglomeration phenomenon often encountered with the use of solution-based processing techniques. Microspheres obtained were characterized in shape and size by scanning electron microscopy and evaluation of the particle size distribution. The effect the processing technique imparts on the intrinsic properties of the material was examined by differential scanning calorimetry analysis.

  17. Homogeneity characterisation of (U,Gd)O2 sintered pellets by X-ray diffraction powder analysis applying Rietveld method

    International Nuclear Information System (INIS)

    Leyva, Ana G.; Vega, Daniel R.; Trimarco, Veronica G.; Marchi, Daniel E.

    1999-01-01

    The (U,Gd)O 2 sintered pellets are fabricated by different methods. The homogeneity characterisation of Gd content seems to be necessary as a production control to qualify the process and the final product. The micrographic technique is the most common method used to analyse the homogeneity of these samples, this method requires time and expertise to obtain good results. In this paper, we propose an analysis of the X-ray diffraction powder patterns through the Rietveld method, in which the differences between the experimental data and the calculated from a crystalline structure model proposed are evaluated. This result allows to determine the cell parameters, that can be correlated with the Gd concentration, and the existence of other phases with different Gd ratio. (author)

  18. Laser sintering of magnesia with nanoparticles of iron oxide and aluminum oxide

    Energy Technology Data Exchange (ETDEWEB)

    García, L.V.; Mendivil, M.I.; Roy, T.K. Das; Castillo, G.A. [Facultad de Ingenieria Mecanica y Electrica, Universidad Autonoma de Nuevo Leon, Av. Pedro de Alba s/n, Cd. Universitaria, San Nicolas de los Garza, Nuevo Leon 66451 (Mexico); Shaji, S., E-mail: sshajis@yahoo.com [Facultad de Ingenieria Mecanica y Electrica, Universidad Autonoma de Nuevo Leon, Av. Pedro de Alba s/n, Cd. Universitaria, San Nicolas de los Garza, Nuevo Leon 66451 (Mexico); CIIDIT, Universidad Autonoma de Nuevo Leon, Apodaca, Nuevo Leon (Mexico)

    2015-05-01

    Highlights: • Laser sintered MgO pellets with nanoparticles of Al{sub 2}O{sub 3} and Fe{sub 2}O{sub 3}. • Characterized these pellets by XRD, SEM and XPS. • Spinel formations were observed in both cases. • Changes in morphology and structure were analyzed. - Abstract: Nanoparticles of iron oxide (Fe{sub 2}O{sub 3}, 20–40 nm) and aluminum oxide (Al{sub 2}O{sub 3}, 50 nm) were mixed in different concentrations (3, 5 and 7 wt%) in a magnesium oxide (MgO) matrix. The mixture pellet was irradiated with 532 nm output from a Q-switched Nd:YAG laser using different laser fluence and translation speed for sintering. The refractory samples obtained were analyzed using X-ray diffraction technique, scanning electron microscopy and X-ray photoelectron spectroscopy. The results showed that the samples irradiated at translation speed of 110 μm/s and energy fluence of 1.7 J/cm{sup 2} with a concentration of 5 and 7 wt% of Fe{sub 2}O{sub 3} presented the MgFe{sub 2}O{sub 4} spinel-type phase. With the addition of Al{sub 2}O{sub 3} nanoparticles, at a translation speed of 110 μm/s and energy fluence of 1.7 J/cm{sup 2}, there were the formations of MgAl{sub 2}O{sub 4} spinel phase. The changes in morphologies and microstructure due to laser irradiation were analyzed.

  19. Magnetic and structural properties of spark plasma sintered nanocrystalline NdFeB-powders

    Energy Technology Data Exchange (ETDEWEB)

    Wuest, H., E-mail: holger.wuest@de.bosch.com [Robert Bosch GmbH, Postfach 10 60 50, 70049 Stuttgart (Germany); Bommer, L., E-mail: lars.bommer@de.bosch.com [Robert Bosch GmbH, Postfach 10 60 50, 70049 Stuttgart (Germany); Weissgaerber, T., E-mail: thomas.weissgaerber@ifam-dd.fraunhofer.de [Fraunhofer Institute for Manufacturing Technology and Advanced Materials (IFAM), Branch Lab Dresden, Winterbergstraße 28, 01277 Dresden (Germany); Kieback, B., E-mail: bernd.kieback@ifam-dd.fraunhofer.de [Fraunhofer Institute for Manufacturing Technology and Advanced Materials (IFAM), Branch Lab Dresden, Winterbergstraße 28, 01277 Dresden (Germany); Technische Universität Dresden, Institute for Materials Science, Helmholtzstraße 7, 01069 Dresden (Germany)

    2015-10-15

    Near-stoichiometric NdFeB melt-spun ribbons have been subjected to spark plasma sintering varying the process temperature T{sub SPS} and pressure p{sub SPS} between 600 and 800 °C and 50–300 MPa, respectively. Produced bulk magnets were analyzed regarding microstructure and magnetic properties. For all samples the intrinsic coercivity H{sub c,J} gradually decreases with increasing sintering temperature and pressure, while residual induction B{sub r} increases simultaneously with sample density. Densities close to the theoretical limit were achieved for p{sub SPS}≥90 MPa and T{sub SPS}≥650 °C. With increasing T{sub SPS} precipitations of Nd-rich and Fe-rich phases have been observed as a result of a decomposition of the hard magnetic Nd{sub 2}Fe{sub 14}B phase. Under optimum sintering conditions of p{sub SPS}=300 MPa and T{sub SPS}=650 °C high-density bulk magnets with H{sub c,J}=652 kA/m, B{sub r}=0.86 T and (BH){sub max}=106 kJ/m{sup 3} have been produced. - Highlights: • Consolidation close to the theoretical density for p{sub SPS}≥90 MPa and T{sub SPS}≥650 °C. • Highest (BH){sub max} of 106 kJ/m{sup 3} for p{sub SPS}=300 MPa and T{sub SPS}=650 °C with 98% theo. • H{sub c,J} gradually decreases with increasing T{sub SPS}, while B{sub r} increases simultaneously with. • With increasing T{sub SPS}, Nd- and Fe-rich precipitations are observed. • Reduction in t{sub SPS} is economic but does not increase (BH){sub max} significantly.

  20. Magnetic properties of Pr-Fe-B sintered magnets produced from hydride powder and from partially and totally desorbed hydride power

    International Nuclear Information System (INIS)

    Faria, R.N.; Williams, A.J.; Abell, J.S.; Harris, I.R.

    1996-01-01

    The effect of a post-sintering heat treatment on the magnetic properties of Pr-Fe-B based magnets has been studied. For particular processing conditions, annealing the Pr 16 Fe 76 B 8 magnets at 1000 deg C resulted in an increase in an increase in iHc from 14.9 to around 17.5 kOe. The magnetic properties, before and after annealing, of magnets prepared from this standard HD powder were compared with those of samples prepared from partially and totally desorbed HD powder. Sintered magnets prepared from the hydrided powder exhibit a superior intrinsic coercivity compared to that of magnets prepared from the totally desorbed powder. However, the remanence and energy product of the latter are significantly higher. The squareness factor (0.93) has been improved considerably and good overall magnetic properties (Br∼11.7 kG, (BH) max ∼35.2 MGOe and iHc∼15.2 kOe) have been achieved for the sintered magnet prepared from partially desorbed powder. (author)

  1. A study on improvement of UO2 powder production process for high sintered density

    International Nuclear Information System (INIS)

    Park, Jin Hoh; Hwang, Sung Tae; Jun, Kwan Sik; Choi, Yoon Dong; Choi, Jong Hyun; Lee, Kyoo Il; Kim, Tae Joon; Jung, Kyung Chae; Kim, Kwang Lak; Kwon, Sang Woon; Kim, Byung Hoh; Hong, Soon Bok

    1995-01-01

    Various conversion processes were reviewed from the viewpoint of manufacturing cost, product quality and liquid waste. The MDD process was selected a suitable target process for the good quality of UO 2 powder and the recycling availability of nitric acid. The MDD process consists of two steps, double salt preparation [(NH 4 ) 2 UO 2 (NO 3 ) 4 ] from uranyl nitrate solution and thermal decomposition/reduction to UO 2 powder. The reaction mechanism and properties for the intermediates were analyzed to define the proposed operational conditions of the process. The conceptual process was proposed and experimental facility was designed and installed. 12 figs, 7 tabs, 7 refs. (Author)

  2. Forming of titanium and titanium alloy miniature-cylinders by electrical-field activated powder sintering and forming

    Directory of Open Access Journals (Sweden)

    Zulkipli Muhammad

    2015-01-01

    Full Text Available As demands on miniature products increase significantly, a rapid process and production system for high-throughput, highly flexible and cost-efficient volume production of miniaturised components made from a wide range of materials is needed. A novel and electrical-field-activated sintering and forming process shows the potential to produce solid parts from powder material without any binder. Using titanium (Ti and titanium alloy (90Ti10Sn powder material, several processing parameters have been investigated, such as pressure, heating rate, heating temperature and holding time, which helped to contribute to the optimum result. In this study, using graphite dies, graphite punches and tungsten carbide punches, solid samples were produced, having a cylinder shape of Ø4.00 mm × 4.00 mm. Several properties of the solid Ti and 90Ti10Sn samples, such as density, hardness and the microstructures, were examined, and these showed that good results have been obtained.

  3. PHOTOEMISSION METHOD OF TEMPERATURE MEASURING IN THE PROCESS OF SPARK PLASMA SINTERING POWDERS OF REFRACTORY METALS

    Directory of Open Access Journals (Sweden)

    D. V. Minko

    2012-01-01

    Full Text Available Construction and algorithm of the photoemission pyrometer based on a photomultiplier are outlined; the calibration procedure is set out. The application of the photoemission method in a rapidly changing temperature is showed. It is proved that during spark plasma sintering the maximal temperature is 5500– 7500 °C, while the speed of temperature increase to its maximum ~108–109 °C/s, and the rate of decrease to 2000–4000 °C may be 106–107 °C/sec. It is recommended to use photoemission method when developing technological conditions, adjustment and control of technological processes using modern high-energy equipment (plasma, laser, cathode-ray tube to produce new materials, coatings and products for mechanical engineering, electronic industry and medicine.

  4. Preliminary investigation of liquid phase sintering in ferrous systems

    International Nuclear Information System (INIS)

    Klein, J.

    1975-04-01

    Liquid phase sintering was utilized to achieve, by a simple compaction and sintering procedure involving short times and moderate temperatures, a virtually full dense high carbon Fe:C alloy and high boron Fe:B alloy. Parameters such as powder characteristics and mixing, compacting pressure, heating program and the liquid phase fraction were found to influence the sintered density. The response of the Fe:C alloy to a heat treatment is reported along with preliminary experiments in the iron base ternary system Fe:W:C. Residual porosities observed in microstructures of certain liquid phase sintered compacts were accounted for by a proposed capillary flow of the liquid phase and a local densification competing against an overall densification. Some general recommendations are made for liquid phase sintering of powder aggregates. 15 fig., 7 tables

  5. Electric arc furnace dust utilization in iron ore sintering: influence of particle size; Utilizacao da poeira de aciaria eletrica na sinterizacao de minerio de ferro: influencia da granulometria

    Energy Technology Data Exchange (ETDEWEB)

    Telles, V.B.; Junca, E.; Rodrigues, G.F.; Espinosa, D.C.R.; Tenorio, J.A.S., E-mail: victor_bridit@hotmail.co [Universidade de Sao Paulo (USP), SP (Brazil). Dept. de Engenharia Metalurgica e de Materiais

    2010-07-01

    The aim of this work was to study the utilization of electric arc furnace dust (EAFD) generated in steelmaking by electric arc furnace (EAF) as raw material in iron ore sintering. The waste was characterized by size, chemical composition and X-ray diffraction. The physical characterization showed that 90% of the particles have a size less then 1,78 {mu}m and the material have the tendency to agglomerate. The waste were submitted to a pre-agglomeration prior to its incorporation in the sinter. The influence on the addition of the waste with different granulometry in the iron or sinter production were analyzed by sinter characterization and sintering parameters. (author)

  6. A study on improvement of UO{sub 2} powder production process for high sintered density

    Energy Technology Data Exchange (ETDEWEB)

    Park, Jin Hoh; Hwang, Sung Tae; Jun, Kwan Sik; Choi, Yoon Dong; Choi, Jong Hyun; Lee, Kyoo Il; Kim, Tae Joon; Jung, Kyung Chae; Kim, Kwang Lak; Kwon, Sang Woon; Kim, Byung Hoh; Hong, Soon Bok [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of)

    1995-01-01

    Various conversion processes were reviewed from the viewpoint of manufacturing cost, product quality and liquid waste. The MDD process was selected a suitable target process for the good quality of UO{sub 2} powder and the recycling availability of nitric acid. The MDD process consists of two steps, double salt preparation [(NH{sub 4}){sub 2}UO{sub 2}(NO{sub 3}){sub 4}] from uranyl nitrate solution and thermal decomposition/reduction to UO{sub 2} powder. The reaction mechanism and properties for the intermediates were analyzed to define the proposed operational conditions of the process. The conceptual process was proposed and experimental facility was designed and installed. 12 figs, 7 tabs, 7 refs. (Author).

  7. Data on the densification during sintering of binder jet printed samples made from water- and gas-atomized alloy 625 powders

    Directory of Open Access Journals (Sweden)

    Amir Mostafaei

    2017-02-01

    Full Text Available Binder jet printing (BJP is a metal additive manufacturing method that manufactures parts with complex geometry by depositing powder layer-by-layer, selectively joining particles in each layer with a polymeric binder and finally curing the binder. After the printing process, the parts still in the powder bed must be sintered to achieve full densification (A. Mostafaei, Y. Behnamian, Y.L. Krimer, E.L. Stevens, J.L. Luo, M. Chmielus, 2016; A. Mostafaei, E. Stevens, E. Hughes, S. Biery, C. Hilla, M. Chmielus, 2016; A. Mostafaei, Y. Behnamian, Y.L. Krimer, E.L. Stevens, J.L. Luo, M. Chmielus, 2016 [1–3]. The collected data presents the characterization of the as-received gas- and water-atomized alloy 625 powders, BJP processing parameters and density of the sintered samples. The effect of sintering temperatures on the microstructure and the relative density of binder jet printed parts made from differently atomized nickel-based superalloy 625 powders are briefly compared in this paper. Detailed data can be found in the original published papers by authors in (A. Mostafaei, J. Toman, E.L. Stevens, E.T. Hughes, Y.L. Krimer, M. Chmielus, 2017 [4].

  8. Hot deformed anisotropic nanocrystalline NdFeB based magnets prepared from spark plasma sintered melt spun powders

    Energy Technology Data Exchange (ETDEWEB)

    Hou, Y.H.; Huang, Y.L. [School of Materials Science and Engineering, Nanchang Hangkong University, Nanchang 330063 (China); School of Materials Science and Engineering, South China University of Technology, Guangzhou 510640 (China); Liu, Z.W., E-mail: zwliu@scut.edu.cn [School of Materials Science and Engineering, South China University of Technology, Guangzhou 510640 (China); Zeng, D.C. [School of Materials Science and Engineering, South China University of Technology, Guangzhou 510640 (China); Ma, S.C.; Zhong, Z.C. [School of Materials Science and Engineering, Nanchang Hangkong University, Nanchang 330063 (China)

    2013-09-01

    Highlights: • Microstructure evolution and its influence on the magnetic properties were investigated. • The increase of stray field and weakening of domain-wall pinning effects were the main reasons of the decrease of the coercivity with increasing the compression ratio. • The influences of non-uniform plastic deformation on the microstructure and magnetic properties were investigated. • Magnetic properties and temperature coefficient of coercivity are indeed very promising without heavy rare earth elements. -- Abstract: Anisotropic magnets were prepared by spark plasma sintering (SPS) followed by hot deformation (HD) using melt-spun powders as the starting material. Good magnetic properties with the remanence J{sub r} > 1.32 T and maximum of energy product (BH){sub max} > 303 kJ/m{sup 3} have been obtained. The microstructure evolution during HD and its influence on the magnetic properties were investigated. The fine grain zone and coarse grain zone formed in the SPS showed different deformation behaviors. The microstructure also had an important effect on the temperature coefficients of coercivity. A strong domain-wall pinning model was valid to interpret the coercivity mechanism of the HDed magnets. The increase of stray field and weakening of domain-wall pinning effects were the main reasons of the decrease of the coercivity with increasing the compression ratio. The influences of non-uniform plastic deformation on the microstructure and magnetic properties were investigated. The polarization characteristics of HDed magnets were demonstrated. It was found out that the HDed magnets had better corrosion resistance than the counterpart sintered magnet.

  9. Bioavailability of elemental iron powders to rats is less than bakery-grade ferrous sulfate and predicted by iron solubility and particle surface area.

    Science.gov (United States)

    Swain, James H; Newman, Samuel M; Hunt, Janet R

    2003-11-01

    Foods are fortified with elemental forms of iron to reduce iron deficiency. However, the nutritional efficacy of current, commercially produced elemental iron powders has not been verified. We determined the bioavailability of six commercial elemental iron powders and examined how physicochemistry influences bioavailability. Relative biological value (RBV) of the iron powders was determined using a hemoglobin repletion/slope ratio method, treating iron-deficient rats with repletion diets fortified with graded quantities of iron powders, bakery-grade ferrous sulfate or no added iron. Iron powders were assessed physicochemically by measuring iron solubility in hydrochloric acid at pH 1.0 and 1.7, surface area by nitrogen gas adsorption and surface microstructure by electron microscopy. Bioavailability from the iron powders, based on absolute iron intake, was significantly less than from FeSO4 (100%; P Electrolytic (54%; A-131, U.S.) > Electrolytic (46%; Electrolytic Iron, India) > H-Reduced (42%; AC-325, U.S.) > Reduced (24%; ATOMET 95SP, Canada) > CO-Reduced (21%; RSI-325, Sweden). Solubility testing of the iron powders resulted in different relative rankings and better RBV predictability with increasing time at pH 1.7 (R2 = 0.65 at 150 min). The prediction was improved with less time and lower pH (R2 = 0.82, pH 1.0 at 30 min). Surface area, ranging from 90 to 370 m2/kg, was also highly predictive of RBV (R2 = 0.80). Bioavailability of iron powders is less than bakery-grade ferrous sulfate and varies up to three times among different commercial forms. Solubility at pH 1.0 and surface area were predictive of iron bioavailability in rats.

  10. Improved HDDR processing route for production of anisotropic powder from sintered NdFeB type magnets

    Energy Technology Data Exchange (ETDEWEB)

    Sheridan, R.S.; Williams, A.J.; Harris, I.R.; Walton, A., E-mail: a.walton@bham.ac.uk

    2014-01-15

    The hydrogenation disproportionation desorption recombination (HDDR) process has been investigated as a possible means of producing bonded magnets from used NdFeB-type sintered magnets with compositions, Nd{sub 13.4}Dy{sub 0.8}Al{sub 0.7}Nb{sub 0.3}Fe{sub 78.5}B{sub 6.3} and Nd{sub 12.5}Dy{sub 1.8}Al{sub 0.9}Nb{sub 0.6}Co{sub 5.0}Fe{sub 72.8}B{sub 6.4} (atomic%). It has been shown that by increasing the processing temperature, an increase in the equilibrium pressure for disproportionation and in the overall reaction time was observed. The magnetic properties of the lower Dy content magnet were affected significantly by the change in processing temperature with a peak in properties observed at 880 °C producing magnetic powder with a remanence of 1.08 (±0.02) T, a coercivity of 840 (±17) kA m{sup −1}, and a maximum energy product of 175 (±2.5) kJ m{sup −3}. Further work on magnets with a significantly higher Dy content has shown that simultaneous processing of sintered magnets with varying compositions can be achieved by increasing the hydrogen pressure, however a range of magnetic properties are produced depending on the initial compositions of the samples in the input feed. - Highlights: • Reduced oxidation during the HDDR processing in this work compared to the previous paper resulted in a powder with a higher coercivity. • Increasing the hydrogen pressure for disproportionation allowed for Dy, Co rich NdFeB compositions to be processed. • Mixed compositions (which will be typical from “real scrap”) can be processed simultaneously in the same equipment. • Mixed feeds produced lower magnetic properties due to overprocessing of the low Dy content compositions.

  11. Low temperature synthesis and sintering behaviour of Gd-doped ceria nanosized powders: comparison between two synthesis procedures

    Directory of Open Access Journals (Sweden)

    Tartaj, J.

    2009-04-01

    Full Text Available Two different routes of synthesis of Ce0.9Gd0.1O1.95 (CGO nanopowders are presented; the ethylene glycol-metal nitrate polymerized complex solution method and the precipitation technique using ammonia as the precipitant agent. The powders characteristics were examined by X-ray diffraction (XRD, transmission electron microscopy (TEM, Brunauer-Emmett-Teller (BET surface area and simultaneous thermogravimetric and differential thermal analysis (TG/DTA. Scanning electron microscopy (SEM observations were used to determine the agglomeration degree of the powders, and the uniformity of the green compacts. The Hg-porosimetry results were used to investigate the pore size. The densification process was studied by constant heating rate dilatometry and isothermal sintering at different temperatures. Microstructural development of each sample at different sintering temperatures and times was followed by SEM.

    Se presentan dos diferentes rutas de síntesis de nanopolvos de Ce0.9Gd0.1O1.95 (CGO: precipitación de hidróxidos, a partir de soluciones de nitratos utilizando amonia como agente precipitante y formación de complejos polimerizados etilene-glicol nitratos metálicos. Las características de los polvos se determinaron por DRX, microscopía de transmisión (TEM, superficie específica por Brunauer-Emmett-Teller (BET, y ensayos de ATD/ATG. El grado de aglomeración de los nanopolvos y la uniformidad de los compactos en verde se ha observado por Microscopía electrónica de barrido, (SEM. El tamaño de poro de los compactos en verde se ha medido mediante porosimetría de Hg. El comportamiento a la sinterización se ha evaluado por dilatometría a velocidad de calentamiento constante y por sinterización isoterma a diferentes temperaturas. La evolución microestructural se ha seguido por SEM.

  12. [Determination of high temperature compressive strength and refractory degree of die material compatible with slip casting core of sintered titanium powder].

    Science.gov (United States)

    Kuang, X; Liao, Y; Chao, Y; Meng, Y

    1999-05-01

    The refractory die is the precondition for developing slip casting core of sintered powder. This study is to determine the high temperature properties of the refractory die material compatible with slip casting core. To prepare three cylindrical specimens (phi 10 x 15 mm) and determine their compressive strength at 1000 degrees C: to make four specimens in flat-topped cone for determining the practical refractory degree by decreasing the pressing temperatures in a sequence of 1420, 1400, 1350 and 1100 degrees C. The compressive strength of this material was 17.8 MPa at 1000 degrees C. Its practical refractory degree was higher than 1100 degrees C. The high temperature properties of the refractory die material that we developed meet the demand of slip casting core of sintered powder.

  13. Processing and Properties of Distaloy Sa Sintered Alloys with Boron and Carbon

    Directory of Open Access Journals (Sweden)

    Karwan-Baczewska J.

    2015-04-01

    Full Text Available Prealloyed iron-based powders, manufactured in Höganäs Company, are used in the automotive parts industry. The properties and life time of such sintered parts depend, first of all, on their chemical composition, the production method of the prealloyed powder as well as on the technology of their consolidation and sintering. One of simpler and conventional methods aimed at increasing the density in sintered products is the process of activated sintering, performed, for example, by adding boron as elementary boron powder. Under this research project obtained were novel sintered materials, based on prealloyed and diffusion bonded powder, type: Distaloy SA, with the following chemical composition: Fe-1.75% Ni-1.5%Cu- 0.5%Mo with carbon (0.55%; 0.75% and boron (0.2%, 0.4% and 0.6%. Distaloy SA samples alloyed with carbon and boron were manufactured by mixing powders in a Turbula mixer, then compressed using a hydraulic press under a pressure of 600 MPa and sintered in a tube furnace at 1473 K, for a 60 minute time, in the hydrogen atmosphere. After the sintering process, there were performed density and porosity measurements as well as hardness tests and mechanical properties were carried out, too. Eventually, analyzed was the effect of boron upon density, hardness and mechanical properties of novel sintered construction parts made from Distaloy SA powder.

  14. Preparation and Sintering Behaviour of Alumina Powder by Ammonia Precipitation Method

    Directory of Open Access Journals (Sweden)

    Wang Liuyan

    2017-01-01

    Full Text Available In this paper, alumina precursor was prepared by the ammonia precipitation method which used Al (NO3 3 9H2O as aluminum source and NH4OH as a precipitator, adding a small amount of PEG4000 as the surface active agent. Finally γ-Al2O3 was obtained at 900° for 2h. The stable alumina crystal form of α-Al2O3 was got at 1100° for 2h. The influence of precipitation agent on the precursor was studied by means of TG / DTA and Tem, XRD etc. The effects of the synthesis temperature and time on the phase composition and morphology of the alumina powder were also analysed.

  15. Influence of binders on infrared laser ablation of powdered tungsten carbide pressed pellets in comparison with sintered tungsten carbide hardmetals studied by inductively coupled plasma atomic emission spectrometry

    Energy Technology Data Exchange (ETDEWEB)

    Hola, Marketa [Research Centre for Environmental Chemistry and Ecotoxicology and Laboratory of Atomic Spectrochemistry, Faculty of Science, Masaryk University in Brno, Kotlarska 2, CZ 611 37 Brno (Czech Republic); Otruba, Vitezslav [Research Centre for Environmental Chemistry and Ecotoxicology and Laboratory of Atomic Spectrochemistry, Faculty of Science, Masaryk University in Brno, Kotlarska 2, CZ 611 37 Brno (Czech Republic); Kanicky, Viktor [Research Centre for Environmental Chemistry and Ecotoxicology and Laboratory of Atomic Spectrochemistry, Faculty of Science, Masaryk University in Brno, Kotlarska 2, CZ 611 37 Brno (Czech Republic)]. E-mail: viktork@chemi.muni.cz

    2006-05-15

    Laser ablation (LA) was studied as a sample introduction technique for the analysis of powdered and sintered tungsten carbides (WC/Co) by inductively coupled plasma optical emission spectrometry (ICP-OES). The possibility to work with powdered and compact materials with close chemical composition provided the opportunity to compare LA sampling of similar substances in different forms that require different preparation procedures. Powdered WC/Co precursors of sintered hardmetals were prepared for the ablation as pressed pellets with and without powdered silver as a binder, while sintered hardmetal blocks were embedded into a resin to obtain discs, which were then smoothed and polished. A Q-switched Nd:YAG laser operated at its fundamental wavelength of 1064 nm with a pulse frequency of 10 Hz and maximum pulse energy of 220 mJ was used. A single lens was used for the laser beam focusing. An ablation cell (14 cm{sup 3}) mounted on a PC-controlled XY-translator was connected to an ICP spectrometer Jobin Yvon 170 Ultrace (laterally viewed ICP, mono- and polychromator) using a 1.5-m tubing (4 mm i.d.). Ablation was performed in a circular motion (2 mm diameter). Close attention was paid to the study of the crater parametres depending on hardness, cohesion and Ag binder presence in WC/Co samples. The influence of the Co content on the depth and structure of the ablation craters of the binderless pellets was also studied. Linear calibration plots of Nb, Ta and Ti were obtained for cemented WC/Co samples, binderless and binder-containing pellets. Relative widths of uncertainty intervals about the centroids vary between {+-} 3% and {+-} 7%, and exceptionally reach a value above 10%. The lowest determinable quantities (LDQ) of Nb, Ta and Ti calculated from the calibration lines were less than 0.5% (m/m). To evaluate the possibility of quantitative elemental analysis by LA-ICP-OES, two real sintered WC/Co samples and two real samples of powdered WC/Co materials were analysed

  16. Structure and Properties of Nanocrystalline Iron Oxide Powder Prepared by the Method of Pulsed Laser Ablation

    Science.gov (United States)

    Svetlichnyi, V. A.; Shabalina, A. V.; Lapin, I. N.

    2017-04-01

    Colloidal solution of iron oxide nanoparticles is synthesized by nanosecond pulsed laser ablation (Nd:YAG laser, 1064 nm, 7 ns, and 180 mJ) of a metallic iron target in water, and nanocrystalline powder is prepared from this solution by vacuum drying. A composition and structure of the material obtained are investigated by methods of electron microscopy, x-ray diffraction, and optical spectroscopy. It is established that oxide particles with average size of about 5 nm and Fe3O4 magnetite structure are mainly formed during ablation. Preliminary investigation of magnetic properties of the prepared nanoparticle powders shows that they can be in ferromagnetic and/or superparamagnetic states.

  17. Features of Wear-Resistant Cast Iron Coating Formation During Plasma-Powder Surfacing

    Science.gov (United States)

    Vdovin, K. N.; Emelyushin, A. N.; Nefed'ev, S. P.

    2017-09-01

    The structure of coatings deposited on steel 45 by plasma-powder surfacing of white wear-resistant cast iron is studied. The effects of surfacing regime and additional production effects on the welding bath during surfacing produced by current modulation, accelerated cooling of the deposited beads by blowing with air, and accelerated cooling of the substrate with running water on the structure, are determined. A new composition is suggested for powder material for depositing wear-resistant and corrosion-resistant coatings on a carbon steel by the plasma-powder process.

  18. Possible actions for the minimization of the environmental impact of the iron ore sintering fumes

    International Nuclear Information System (INIS)

    Garcia-Carcedo, F.; Ayala, N.; Isidro, A.; Moro, A.; Cornejo, N.; Ferreira, S.; Hernandez, A.; Cobo, A.; Alaiz, E.; Garcia, J. R.

    2004-01-01

    In sintering plants, gaseous emissions are generated which must comply with increasingly demanding environmental regulations. In the sintering process, about 40 kg of coke and 1,700 Nm''3 of air are used per ton of useful sinter. Sintering fumes have a gaseous phase formed mainly of N 2 , O 2 , CO 2 , H 2 O and CO and the minor components SO . SO 3 , NO and NO 2 . Other minor components include unburned organic products and CLH, and minimal proportions of other high impact compounds such as dioxins and furans are also present. Chlorides and heavy metals are present in the solid fraction. This paper reviews the situation of each emission in relation with the applicable regulations, and the possible means of reducing these emissions. (Author) 12 refs

  19. Influence of Molecular Weight Average, Degree of Crystallinity, and Viscosity of Different Polyamide PA12 Powder Grades on the Microstructures of Laser Sintered Part

    Directory of Open Access Journals (Sweden)

    Yusoff WAY

    2015-01-01

    Full Text Available Laser Sintering (LS allows functional parts to be produced in a wide range of powdered materials using a dedicated machine, and is thus gaining popularity within the field of rapid prototyping. It offers the user the ability to optimise part design in order to meet customer requirements with few manufacturing restrictions. A problem with LS is that sometimes the surface of the parts produced displays a texture similar to that of the skin of an orange (the so-called “orange peel” texture. The main aim of this research is to develop a methodology of controlling the input material properties of PA12 powder that will ensure consistent and good quality of the fabricated parts. Melt Flow Rate (MFR and Gel permeation chromatography (GPC were employed to measure the flow viscosity and molecular weight distributions of Polyamide PA12 powder grades. The experimental results proved that recycle PA12 powder with higher melt viscosity polymer has a higher entanglement with a longer molecule chain causes a higher resistance to flow which cause poor and rough surface finished on laser sintered part.

  20. Microstructural and mechanical properties of biodegradable iron foam prepared by powder metallurgy

    Czech Academy of Sciences Publication Activity Database

    Čapek, Jaroslav; Vojtěch, D.; Oborná, A.

    2015-01-01

    Roč. 83, Oct (2015), s. 468-482 ISSN 0261-3069 R&D Projects: GA ČR GBP108/12/G043 Institutional support: RVO:68378271 Keywords : powder metallurgy * metallic foams * biodegradable iron * mechanical properties * scaffolds Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 3.997, year: 2015

  1. Production of NdFeB powders by HDDR from sintered magnets; Obtencao de pos de NdFeB por HDDR a partir de imas sinterizados

    Energy Technology Data Exchange (ETDEWEB)

    Janasi, S.R.; Rodrigues, D.; Landgraf, F.J.G. [Instituto de Pesquisas Tecnologicas (IPT), Sao Paulo, SP (Brazil). Lab. de Metalurgia e Materiais Ceramicos; Silva, B.F.A. da; Takiishi, H [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil); Campos, M.F. de [Universidade Federal Fluminense (UFF), Niteroi, RJ (Brazil)

    2010-07-01

    The production of NdFeB powders by the HDDR process from metallic alloys has been widely investigated. Different HD and DR conditions have been used to induce anisotropy and to improve the intrinsic coercivity of the obtained powders. The purpose of this study is to apply the HDDR process in the reprocessing of NdFeB sintered magnet scraps. There were investigated different processing conditions as temperature and time of desorption and recombination (DR). The results of X ray diffraction show the formation of the magnetic phase Nd{sub 2}Fe{sub 14}B in all the investigated conditions. Magnetic measurements by vibrating sample magnetometer indicate that powders with intrinsic coercivity up to 790 kA/m were obtained. (author)

  2. Sintering of nonstoichiometric UO2

    International Nuclear Information System (INIS)

    Susnik, D.; Holc, J.

    1983-01-01

    Activated sintering of UO 2 pellets at 1100 deg C is described. In CO 2 atmosphere is UO 2 is nonstoichiometric and pellets from active UO 2 powders sinter at 900 deg C to high density. At 1100 deg C the final sintered density is practically achieved at heating on sintering temperature. After reduction and cooling in H 2 atmosphere which is followed sintering in CO 2 the structure is identical to the structured UO 2 pellets sintered at high temperature in H 2 . Density of activated sintered UO 2 pellets is stable, even after additional sintering at 1800 deg C. (author)

  3. Preparation of Metallic Iron Powder from Pyrite Cinder by Carbothermic Reduction and Magnetic Separation

    Directory of Open Access Journals (Sweden)

    Hongming Long

    2016-04-01

    Full Text Available The reduction and magnetic separation procedure of pyrite cinder in the presence of a borax additive was performed for the preparation of reduced powder. The effects of borax dosage, reduction temperature, reduction time and grinding fineness were investigated. The results show that when pyrite cinder briquettes with 5% borax were pre-oxidized at 1050 °C for 10 min, and reduced at 1050 °C for 80 min, with the grinding fineness (<0.44 mm passing 81%, the iron recovery was 91.71% and the iron grade of the magnetic concentrate was 92.98%. In addition, the microstructures of the products were analyzed by optical microscope, scanning electron microscope (SEM, and mineralography, and the products were also studied by the X-ray powder diffraction technique (XRD to investigate the mechanism; the results show that the borax additive was approved as a good additive to improve the separation of iron and gangue.

  4. Study of soft magnetic iron cobalt based alloys processed by powder injection molding

    International Nuclear Information System (INIS)

    Silva, Aline; Lozano, Jaime A.; Machado, Ricardo; Escobar, Jairo A.; Wendhausen, Paulo A.P.

    2008-01-01

    As a near net shape process, powder injection molding (PIM) opens new possibilities to process Fe-Co alloys for magnetic applications. Due to the fact that PIM does not involve plastic deformation of the material during processing, we envisioned the possibility of eliminating vanadium (V), which is generally added to Fe-Co alloys to improve the ductility in order to enable its further shaping by conventional processes such as forging and cold rolling. In our investigation we have found out two main futures related to the elimination of V, which lead to a cost-benefit gain in manufacturing small magnetic components where high-saturation induction is needed at low frequencies. Firstly, the elimination of V enables the achievement of much better magnetic properties when alloys are processed by PIM. Secondly, a lower sintering temperature can be used when the alloy is processed starting with elemental Fe and Co powders without the addition of V

  5. The polychlorinated dibenzofuran fingerprint of iron ore sinter plant: Its persistence with suppressant and alternative fuel addition.

    Science.gov (United States)

    Thompson, Dennis; Ooi, Tze C; Anderson, David R; Fisher, Ray; Ewan, Bruce C R

    2016-07-01

    An earlier demonstration that the relative concentrations of isomers of polychlorinated dibenzofuran do not vary as the flamefront of an iron ore sinter plant progresses through the bed, and profiles are similar for two sinter strands has been widened to include studies of the similarity or otherwise between full scale strand and sinter pot profiles, effect of addition of suppressants and of coke fuel substitution with other combustible materials. For dioxin suppressant addition, a study of the whole of the tetra- penta- and hexaCDF isomer range as separated by the DB5MS chromatography column, indicates no significant change in profile: examination of the ratios of the targeted penta- and hexaCDF isomers suggests the profile is similarly unaffected by coke fuel replacement. Addition of KCl at varied levels has also been shown to have no effect on the 'fingerprint' and there is no indication of any effect by the composition of the sinter mix. The recently published full elution sequence for the DB5MS column is applied to the results obtained using this column. It is confirmed that isomers with 1,9-substitution of chlorine atoms are invariably formed in low concentrations. This is consistent with strong interaction between the 1 and 9 substituted chlorine atoms predicted by DFT thermodynamic calculations. Non-1,9-substituted PCDF equilibrium isomer distributions based on DFT-derived thermodynamic data differ considerably from stack gas distributions obtained using SP2331 column separation. A brief preliminary study indicates the same conclusions (apart from the 1,9-interaction effect) hold for the much smaller content of PCDD. Copyright © 2016 Elsevier Ltd. All rights reserved.

  6. Pilot plant experience in electron-beam treatment of iron-ore sintering flue gas and its application to coal boiler flue gas cleanup

    Science.gov (United States)

    Kawamura, K.; Shui, V. H.

    The peresent development status of the electron-beam flue gas treatment process, which is a dry process capable of removing SOx and NOx simultaneously, is described. The most advanced demonstration of this process was accomplished with a pilot plant in Japan where the maximum gas flow rate of 10,000 Nm 3/h of an iron-ore sintering machine flue gas was successfully treated. The byproduct produced in this process is collected as a dry powder which is a mixture of ammonia sulfate and ammonium nitrate and is salable as a fertilizer or a fertilizer component. A preliminary economic projection showed that this process costs less than the lime scrubber which removes SOx but does not remove NOx. Tests using simulated coal combustion gases suggest that this process will be applicable to coal-fired boiler flue gas treatment as well. However, test on actual coal-fired flue gases are still required for commercial application decisions. A process development unit program consisting of the design, construction and testing of actual coal-fired power station flue gases is underway in the U.S.A. The design and engineering of the test plant is far advanced and the construction phase will be launched in the very near future.

  7. Development and optimization of iron- and zinc-containing nanostructured powders for nutritional applications

    International Nuclear Information System (INIS)

    Hilty, F M; Hurrell, R F; Zimmermann, M B; Teleki, A; Buechel, R; Pratsinis, S E; Krumeich, F

    2009-01-01

    Reducing the size of low-solubility iron (Fe)-containing compounds to nanoscale has the potential to improve their bioavailability. Because Fe and zinc (Zn) deficiencies often coexist in populations, combined Fe/Zn-containing nanostructured compounds may be useful for nutritional applications. Such compounds are developed here and their solubility in dilute acid, a reliable indicator of iron bioavailability in humans, and sensory qualities in sensitive food matrices are investigated. Phosphates and oxides of Fe and atomically mixed Fe/Zn-containing (primarily ZnFe 2 O 4 ) nanostructured powders were produced by flame spray pyrolysis (FSP). Chemical composition and surface area were systematically controlled by varying precursor concentration and feed rate during powder synthesis to increase solubility to the level of ferrous sulfate at maximum Fe and Zn content. Solubility of the nanostructured compounds was dependent on their particle size and crystallinity. The new nanostructured powders produced minimal color changes when added to dairy products containing chocolate or fruit compared to the changes produced when ferrous sulfate or ferrous fumarate were added to these foods. Flame-made Fe- and Fe/Zn-containing nanostructured powders have solubilities comparable to ferrous and Zn sulfate but may produce fewer color changes when added to difficult-to-fortify foods. Thus, these powders are promising for food fortification and other nutritional applications.

  8. Development and optimization of iron- and zinc-containing nanostructured powders for nutritional applications.

    Science.gov (United States)

    Hilty, F M; Teleki, A; Krumeich, F; Büchel, R; Hurrell, R F; Pratsinis, S E; Zimmermann, M B

    2009-11-25

    Reducing the size of low-solubility iron (Fe)-containing compounds to nanoscale has the potential to improve their bioavailability. Because Fe and zinc (Zn) deficiencies often coexist in populations, combined Fe/Zn-containing nanostructured compounds may be useful for nutritional applications. Such compounds are developed here and their solubility in dilute acid, a reliable indicator of iron bioavailability in humans, and sensory qualities in sensitive food matrices are investigated. Phosphates and oxides of Fe and atomically mixed Fe/Zn-containing (primarily ZnFe2O4) nanostructured powders were produced by flame spray pyrolysis (FSP). Chemical composition and surface area were systematically controlled by varying precursor concentration and feed rate during powder synthesis to increase solubility to the level of ferrous sulfate at maximum Fe and Zn content. Solubility of the nanostructured compounds was dependent on their particle size and crystallinity. The new nanostructured powders produced minimal color changes when added to dairy products containing chocolate or fruit compared to the changes produced when ferrous sulfate or ferrous fumarate were added to these foods. Flame-made Fe- and Fe/Zn-containing nanostructured powders have solubilities comparable to ferrous and Zn sulfate but may produce fewer color changes when added to difficult-to-fortify foods. Thus, these powders are promising for food fortification and other nutritional applications.

  9. Experimental Study of MR Suspensions of Carbonyl Iron Powders with Different Particle Sizes

    Science.gov (United States)

    Bombard, A. J. F.; Alcântara, M. R.; Knobel, M.; Volpe, P. L. O.

    Magnetorheological suspensions (MRS) based on mixtures of two commercial carbonyl iron powders (BASF grades CL and SU) as magnetic phase and hydrocarbon oil as liquid phase were prepared. CL and SU are both soft magnetic powders, but CL is a coarse powder, while SU is a fine one. The total mass fraction of iron was 80% w/w each formulation. Hydrophilic fumed silica (5% w/w of Aerosil® 200) was used to reduce the settling. The mixing ratios were: CL 0%, CL 20%, CL 40%, CL 60%, CL 80% and CL 100%. A MRS, the mixture CL 80%, showed considerable reduction of the plastic viscosity without field, in the range of 100 - 500 s-1, when compared to the MRS with just one powder. The yield stress values under applied field H ~ 340 kA/m were: 18.1 kPa for the MRS CL 0%, 18.3 kPa for the MRS's CL 20% and CL 40%, 20.0 kPa for the MRS CL 60%, 22.3 kPa for the MRS CL 80% and 23.3 kPa for the MRS CL 100%, respectively. For comparison, a sample of commercial MRF-132LD (Lord Corp.) in the same conditions showed yield value of 21.2 ± 0.6 kPa. On the other hand, another MRS, CL 60%, showed an increment of ~ 33% on the normal force, with relation to the MRS prepared with just CL or just SU powders, above 150 kA/m. Therefore, mixing carbonyl iron powders with different particle sizes can improve the performance of MRS, decreasing the 'off' plastic viscosity, and increasing the MR effect.

  10. Optimization of a phytase-containing micronutrient powder with low amounts of highly bioavailable iron for in-home fortification of complementary foods

    NARCIS (Netherlands)

    Troesch, B.; Egli, I.; Zeder, C.; Hurrell, R.F.; Pee, de S.; Zimmermann, M.B.

    2009-01-01

    Background: In-home fortification of complementary foods with micronutrient powders containing low amounts of iron may be potentially safer than powders containing high amounts of iron. However, low iron doses have little nutritional effect, unless iron absorption is high. Objective: The objective

  11. STUDIES ON THE BEHAVIOR OF THE SINTERED MATERIAL BASED ON IRON POWDER TO MECHANICAL COMPRESSION

    Directory of Open Access Journals (Sweden)

    Cristina IONICI

    2014-05-01

    Full Text Available Compression test at low temperature is 130-150 K range and the conditions set out in the technical execution of the tests carried out at low temperatures. As observed with MS do not behave traction to mechanical stress as compact material. The pore structure of the MS presence influence the mechanical behavior of which have been found in the case of mechanical compression test at room temperature.

  12. Magnetic coupling and spin structure in nanocrystalline iron powders

    International Nuclear Information System (INIS)

    Slawska-Waniewska, A; Grafoute, M; Greneche, J M

    2006-01-01

    Pure single-phase iron nanostructured particles with pseudo-cubic shape crystalline grains and linear dimensions of around 11 nm can be produced by the low energy ball milling of microcrystalline Fe under argon atmosphere. The long range ferromagnetic correlation of exchange coupled crystallites extending across grain boundaries leads to a reduction of the effective anisotropy, as expected from the generalized random anisotropy model. This ferromagnetic network of correlated grains is preserved at low temperatures. No spin-glass freezing process is detected. Slight oxidation of the particles with formation of an FeO phase is achieved with deliberately prolonged milling. This FeO phase leads to non-collinear spin structure at the interfaces that suppresses the intergrain correlations and enhances the role of long range dipolar interactions. The interface spin disorder and the complex state of the intergrain interactions are the sources of the spin-glass-like behaviour found in these Fe-FeO nanocomposites

  13. High Temperature Oxidation of Spark Plasma Sintered and Thermally Sprayed FeAl-Based Iron Aluminides

    Czech Academy of Sciences Publication Activity Database

    Haušild, P.; Karlík, M.; Skiba, T.; Sajdl, P.; Dubský, Jiří; Palm, M.

    2012-01-01

    Roč. 122, č. 3 (2012), s. 465-468 ISSN 0587-4246. [International Symposium on Physics of Materials (ISPMA)/12./. Prague, 04.09.2011-08.09.2011] Institutional support: RVO:61389021 Keywords : thermal spraying * plasma sintering Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 0.531, year: 2012

  14. Zinc Absorption from Micronutrient Powder Is Low but Is not Affected by Iron in Kenyan Infants

    Science.gov (United States)

    Esamai, Fabian; Liechty, Edward; Ikemeri, Justus; Westcott, Jamie; Kemp, Jennifer; Culbertson, Diana; Miller, Leland V.; Hambidge, K. Michael; Krebs, Nancy F.

    2014-01-01

    Interference with zinc absorption is a proposed explanation for adverse effects of supplemental iron in iron-replete children in malaria endemic settings. We examined the effects of iron in micronutrient powder (MNP) on zinc absorption after three months of home fortification with MNP in maize-based diets in rural Kenyan infants. In a double blind design, six-month-old, non-anemic infants were randomized to MNP containing 5 mg zinc, with or without 12.5 mg of iron (MNP + Fe and MNP − Fe, respectively); a control (C) group received placebo powder. After three months, duplicate diet collections and zinc stable isotopes were used to measure intake from MNP + non-breast milk foods and fractional absorption of zinc (FAZ) by dual isotope ratio method; total absorbed zinc (TAZ, mg/day) was calculated from intake × FAZ. Mean (SEM) TAZ was not different between MNP + Fe (n = 10) and MNP − Fe (n = 9) groups: 0.85 (0.22) and 0.72 (0.19), respectively, but both were higher than C (n = 9): 0.24 (0.03) (p = 0.04). Iron in MNP did not significantly alter zinc absorption, but despite intakes over double estimated dietary requirement, both MNP groups’ mean TAZ barely approximated the physiologic requirement for age. Impaired zinc absorption may dictate need for higher zinc doses in vulnerable populations. PMID:25493942

  15. Zinc Absorption from Micronutrient Powder Is Low but Is not Affected by Iron in Kenyan Infants

    Directory of Open Access Journals (Sweden)

    Fabian Esamai

    2014-12-01

    Full Text Available Interference with zinc absorption is a proposed explanation for adverse effects of supplemental iron in iron-replete children in malaria endemic settings. We examined the effects of iron in micronutrient powder (MNP on zinc absorption after three months of home fortification with MNP in maize-based diets in rural Kenyan infants. In a double blind design, six-month-old, non-anemic infants were randomized to MNP containing 5 mg zinc, with or without 12.5 mg of iron (MNP + Fe and MNP − Fe, respectively; a control (C group received placebo powder. After three months, duplicate diet collections and zinc stable isotopes were used to measure intake from MNP + non-breast milk foods and fractional absorption of zinc (FAZ by dual isotope ratio method; total absorbed zinc (TAZ, mg/day was calculated from intake × FAZ. Mean (SEM TAZ was not different between MNP + Fe (n = 10 and MNP − Fe (n = 9 groups: 0.85 (0.22 and 0.72 (0.19, respectively, but both were higher than C (n = 9: 0.24 (0.03 (p = 0.04. Iron in MNP did not significantly alter zinc absorption, but despite intakes over double estimated dietary requirement, both MNP groups’ mean TAZ barely approximated the physiologic requirement for age. Impaired zinc absorption may dictate need for higher zinc doses in vulnerable populations.

  16. Application of iron ore mud in powder form in posartland cement presence

    Directory of Open Access Journals (Sweden)

    P. B. Aristimunho

    Full Text Available Among the products generated in the processing of iron ore, the mud washing, in most cases, is stored in tailing dams without a commercial use. This study aimed to evaluate, at the technical point of view, the application of mud washing iron ore in Portland cement mortar. Specimens were molded with varied proportions of cement, sand and mud washing in powder and then submitted to physical and mechanic tests. The results showed that the replacement of sand by the mud washing (emphasis to 20% substitution improved the mechanical performance of mortars. It evidences the technical feasibility of the material under study.

  17. Application of iron ore mud in powder form in posartland cement presence

    OpenAIRE

    Aristimunho,P. B.; Bertocini,S. R.

    2012-01-01

    Among the products generated in the processing of iron ore, the mud washing, in most cases, is stored in tailing dams without a commercial use. This study aimed to evaluate, at the technical point of view, the application of mud washing iron ore in Portland cement mortar. Specimens were molded with varied proportions of cement, sand and mud washing in powder and then submitted to physical and mechanic tests. The results showed that the replacement of sand by the mud washing (emphasis to 20% s...

  18. Effect of H{sub 2}S on the catalytic decomposition of tar and ammonia with dolomite and sintered iron ore in synthetic gasification gas

    Energy Technology Data Exchange (ETDEWEB)

    Hepola, J. [VTT Energy, Espoo (Finland)

    1996-12-31

    The toluene-decomposing activity of calcined dolomite was not affected by the H{sub 2}S content of synthetic gasification gas. Iron was active with respect to toluene and ammonia at metallic state. The increase of the H{sub 2}S content of synthetic gasification gas (0 - 500 ppmv) decreased the tar-decomposing activity but not the ammonia- decomposing activity of sintered iron ore. (author) (12 refs.)

  19. Synergistic effects of iron powder on intumescent flame retardant polypropylene system

    Directory of Open Access Journals (Sweden)

    2009-06-01

    Full Text Available The effects of iron powder as a synergistic agent on the flame retardancy of intumescent flame retardant polypropylene composites (IFR-PP were studied. The thermogravimetric analysis (TGA and cone calorimeter (CONE were used to evaluate the synergistic effects of iron powder (Fe. The TGA data showed that Fe could enhance the thermal stability of the IFR-PP systems at high temperature and effectively increase the char residue formation. The CONE results revealed that Fe and IFR could clearly change the decomposition behavior of PP and form a char layer on the surface of the composites, consequently resulting in efficient reduction of the flammability parameters, such as heat release rate (HRR, mass loss (ML, Mass loss rate (MLR, total heat release (THR, carbon monoxide and so on. Thus, a suitable amount of Fe plays a synergistic effect in the flame retardancy of IFR composites.

  20. Structural behavior and microstructural hard metal sintered at 1350 deg C from the powder of nanometer WC with 10 wt% Co

    Energy Technology Data Exchange (ETDEWEB)

    Batista, A.C.; Perpetuo, G.J.; Leocadio, R.R.V., E-mail: adrianocorrea77@gmail.com [Rede Tematica de Engenharia de Materiais (REDEMAT), Ouro Preto, Minas Gerais (Brazil); Oliveira, H.C.P. de [Instituto Superior Tecnico (IST), Lisboa (Portugal). Departamento de Materiais

    2014-07-01

    The hard metal (WC-10%Co), processed via powder metallurgy, using powder of nanometer WC, were characterized from the point of view to the microstructural and structural techniques, X-ray diffraction (XRD), scanning electron microscopy (SEM) and energy dispersive X-ray (EDS) for mapping and punctual. To analyze the behavior of hard metal after the sintering process performed in resistive furnace at 1350°C for 1 hour under vacuum of 10-2 mbar, the analysis identified the formation of WC grains, the pore distribution and behavior and evolution of the phases WC and Co, generating phases η (Co{sub 3}W{sub 3}C and Co{sub 6}W{sub 6}C). (author)

  1. Simultaneous oxidation and decarburization of cast iron powder during plasma spraying

    Czech Academy of Sciences Publication Activity Database

    Voleník, Karel; Schneeweiss, Oldřich; Chráska, Tomáš; Dubský, Jiří; Písačka, Jan

    2009-01-01

    Roč. 47, č. 1 (2009), s. 19-24 ISSN 0023-432X R&D Projects: GA AV ČR IAA1041404 Institutional research plan: CEZ:AV0Z20430508; CEZ:AV0Z20410507 Keywords : cast iron powder * plasma spraying * oxidation * decarburization Subject RIV: JK - Corrosion ; Surface Treatment of Materials Impact factor: 1.345, year: 2007 http://kovmat.sav.sk/abstract.php?rr=47&cc=1&ss=19

  2. Plasma dynamic synthesis and obtaining ultrafine powders of iron oxides with high content of ε-Fe{sub 2}O{sub 3}

    Energy Technology Data Exchange (ETDEWEB)

    Sivkov, Alexander [Institute of Power Engineering, National Research Tomsk Polytechnic University, Lenin av., 30, Tomsk 634050 (Russian Federation); Naiden, Evgenii [Faculty of Radiophysics, National Research Tomsk State University, Lenin av., 36, Tomsk 634050 (Russian Federation); Ivashutenko, Alexander [Institute of Power Engineering, National Research Tomsk Polytechnic University, Lenin av., 30, Tomsk 634050 (Russian Federation); Shanenkov, Ivan, E-mail: Swordi@list.ru [Institute of Power Engineering, National Research Tomsk Polytechnic University, Lenin av., 30, Tomsk 634050 (Russian Federation)

    2016-05-01

    The ultrafine iron oxide powders were successfully synthesized using the plasma dynamic synthesis method, based on the use of a coaxial magnetoplasma accelerator with the iron electrode system. The synthesis was implemented in the high-speed iron-containing plasma jet, flowing into the space of the sealed chamber, filled with the gaseous mixture of oxygen and argon at different ratios. The XRD investigations showed that the synthesized products were heterophase and consisted of three main phases such as magnetite Fe{sub 3}O{sub 4}, hematite α-Fe{sub 2}O{sub 3} and ε-Fe{sub 2}O{sub 3}. The SEM data confirmed the presence of three particle types: the hollow spheroids with sizes about hundreds of micrometers (magnetite), the particles with sizes up to 100 μm from the porous material of sintered submicron particles (hematite), and nanoscale particles (ε-phase). We found that at the higher oxygen concentration the content of ε-Fe{sub 2}O{sub 3} is increased up to ~50% at the same time with decreasing the Fe{sub 3}O{sub 4} phase. The magnetic properties of the products are mainly determined by magnetite characteristics and are significantly reduced with decreasing its content in the powder. In order to investigate the synthesized ε-Fe{sub 2}O{sub 3} on the ability to absorb the electromagnetic radiation in the millimeter wavelength range, we separated the product with the higher ε-phase concentration. The fraction mainly, consisting of ε-Fe{sub 2}O{sub 3}, showed the occurrence of the natural resonance at frequencies of 8.3 GHz and 130 GHz. - Highlights: • We synthesized iron oxide powder with high content of ε-Fe{sub 2}O{sub 3}. • Synthesis is implemented using iron-containing plasma jet flowing into O{sub 2} atm. • Synthesized powders are heterophase and consist of ε-Fe{sub 2}O{sub 3,} α-Fe{sub 2}O{sub 3} and Fe{sub 3}O{sub 4}. • ε-Fe{sub 2}O{sub 3} content increases up to 50% with increasing the O{sub 2} volume concentration. • We found the

  3. The Effect of MnO2 Content and Sintering Atmosphere on The Electrical Properties of Iron Titanium Oxide NTC Thermistors using Yarosite

    Science.gov (United States)

    Wiendartun; Gustaman Syarif, Dani

    2017-02-01

    The effect of MnO2 content and sintering atmosphere on the characteristics of Fe2TiO5 ceramics for Negative Thermal Coefficient (NTC) thermistors by using Fe2O3 derived from yarosite has been studied. The ceramics were produced by pressing a homogeneous mixture of Fe2O3, TiO2 and MnO2 (0-2.0 w/o) powders in appropriate proportions to produce Fe2TiO5 based ceramics and sintering the pressed powder at 1100-1200°C for 3 hours in air, O2 and N2 gas. Electrical characterization was done by measuring electrical resistivity of the sintered ceramics at various temperatures from 30°C to 200°C. Microstructure and structural analyses were also carried out by using an scanning electron microscope (SEM) and x-ray diffraction (XRD). The XRD data showed that the pellets crystallize in orthorhombic. The presence of second phase could not be identified from the XRD analyses. The SEM images showed that the grain size of pellet ceramics increase with increasing of MnO2 addition, and the grains size of the ceramic sintered in oxygen gas is smaller than sintered in nitrogen gas. Electrical data showed that the value of room temperature resistance (RRT) tend to decrease with respect to the increasing of MnO2 addition and the pellet ceramics sintered in oxygen gas had the largest thermistor constant (B), activation energy (Ea), sensitivity (α) and room temperature resistance (RRT), compared to the sintered in nitrogen gas. From the electrical characteristics data, it was known that the electrical characteristics of the Fe2TiO5 pellet ceramics followed the NTC characteristic. The fabricated Fe2TiO5 ceramics have thermistor constants (B = 2207-7145K). This can be applied as temperature sensor, and will fulfill the market requirement.

  4. Synthesis, microstructure and mechanical properties of Ti3SiC2-TiC composites pulse discharge sintered from Ti/Si/TiC powder mixture

    International Nuclear Information System (INIS)

    Tian Wubian; Sun Zhengming; Hashimoto, Hitoshi; Du Yulei

    2009-01-01

    Ti 3 SiC 2 -TiC composites with the volume fractions of TiC from 0 to 90% were fabricated by pulse discharge sintering (PDS) technique using Ti-Si-TiC as starting powders in the sintering temperature range of 1250-1400 deg. C. Phase content and microstructure of the synthesized samples were analyzed by X-ray diffraction (XRD) and scanning electron microscopy (SEM). The samples sintered at 1400 deg. C are almost fully dense for all compositions with relative density higher than 98%. The phase distribution in the synthesized samples is non-uniform. The Vickers hardness increases almost linearly with the volume fraction of TiC up to a value of 20.1 ± 1.4 GPa at 90 vol.% TiC. The flexural strength increases with the volume fraction of TiC to a maximum value of 655 ± 10 MPa at 50 vol.% TiC. The relationship between microstructure and mechanical properties is discussed.

  5. Synthesis of (Mg0.476Mn0.448Zn0.007)(Fe1.997Ti0.002)O4 powder and sintered ferrites by high energy ball-milling process

    International Nuclear Information System (INIS)

    Shi, X.L.; Yang, H.; Shao, G.Q.; Duan, X.L.; Xiong, Z.; Sun, P.; Wang, T.G.

    2007-01-01

    (Mg 0.476 Mn 0.448 Zn 0.007 )(Fe 1.997 Ti 0.002 )O 4 nanocrystalline powder prepared by high energy ball-milling process were consolidated by microwave and conventional sintering processes. Phases, microstructure and magnetic properties of the ferrites prepared by different processes were investigated. The (Mg 0.476 Mn 0.448 Zn 0.007 )(Fe 1.997 Ti 0.002 )O 4 nanocrystalline powder could be prepared by high energy ball-milling process of raw Fe 3 O 4 , MnO 2 , ZnO, TiO 2 and MgO powders. Prefired and microwave sintered ferrites could achieve the maximum density (4.86 g/cm -3 ), the average grain size (15 μm) was larger than that (10 μm) prepared by prefired and conventionally sintered ferrites with pure ferrite phase, and the saturation magnetization (66.77 emu/g) was lower than that of prefired and conventionally sintered ferrites (88.25 emu/g), the remanent magnetization (0.7367 emu/g) was higher than that of prefired and conventionally sintered ferrites (0.0731 emu/g). Although the microwave sintering process could increase the density of ferrites, the saturation magnetization of ferrites was decreased and the remanent magnetization of ferrites was also increased

  6. Selective Laser Sintering And Melting Of Pristine Titanium And Titanium Ti6Al4V Alloy Powders And Selection Of Chemical Environment For Etching Of Such Materials

    Directory of Open Access Journals (Sweden)

    Dobrzański L.A.

    2015-09-01

    Full Text Available The aim of the investigations described in this article is to present a selective laser sintering and melting technology to fabricate metallic scaffolds made of pristine titanium and titanium Ti6Al4V alloy powders. Titanium scaffolds with different properties and structure were manufactured with this technique using appropriate conditions, notably laser power and laser beam size. The purpose of such elements is to replace the missing pieces of bones, mainly cranial and facial bones in the implantation treatment process. All the samples for the investigations were designed in CAD/CAM (3D MARCARM ENGINEERING AutoFab (Software for Manufacturing Applications software suitably integrated with an SLS/SLM system. Cube-shaped test samples dimensioned 10×10×10 mm were designed for the investigations using a hexagon-shaped base cell. The so designed 3D models were transferred to the machine software and the actual rapid manufacturing process was commenced. The samples produced according to the laser sintering technology were subjected to chemical processing consisting of etching the scaffolds’ surface in different chemical mediums. Etching was carried out to remove the loosely bound powder from the surface of scaffolds, which might detach from their surface during implantation treatment and travel elsewhere in an organism. The scaffolds created were subjected to micro- and spectroscopic examinations

  7. Microstructures of iron aluminides processed by additive layer manufacturing and spark plasma sintering

    Czech Academy of Sciences Publication Activity Database

    Michalcová, A.; Palm, M.; Senceková, L.; Rolink, G.; Weisheit, A.; Kubatík, Tomáš František

    2015-01-01

    Roč. 15, č. 4 (2015), s. 610-614 ISSN 1213-2489 Institutional support: RVO:61389021 Keywords : Intermetallics * Laser additive manufacturing * Powder metallurgy Subject RIV: JK - Corrosion ; Surface Treatment of Materials

  8. Relative bioavailability of iron and folic acid from a new powdered supplement compared to a traditional tablet in pregnant women

    Science.gov (United States)

    Hartman-Craven, Brenda; Christofides, Anna; O'Connor, Deborah L; Zlotkin, Stanley

    2009-01-01

    Background Deficiencies of iron and folic acid during pregnancy can lead to adverse outcomes for the fetus, thus supplements are recommended. Adherence to current tablet-based supplements is documented to be poor. Recently a powdered form of micronutrients has been developed which may decrease side-effects and thus improve adherence. However, before testing the efficacy of the supplement as an alternate choice for supplementation during pregnancy, the bioavailability of the iron needs to be determined. Our objective was to measure the relative bioavailability of iron and folic acid from a powdered supplement that can be sprinkled on semi-solid foods or beverages versus a traditional tablet supplement in pregnant women. Methods Eighteen healthy pregnant women (24 – 32 weeks gestation) were randomized to receive the supplements in a crossover design. Following ingestion of each supplement, the changes (over baseline) in serum iron and folate over 8 hours were determined. The powdered supplement contained 30 mg of iron as micronized dispersible ferric pyrophosphate with an emulsifier coating and 600 μg folic acid; the tablet contained 27 mg iron from ferrous fumarate and 1000 μg folic acid. Results Overall absorption of iron from the powdered supplement was significantly lower than the tablet (p = 0.003). There was no difference in the overall absorption of folic acid between supplements. Based on the differences in the area under the curve and doses, the relative bioavailability of iron from powdered supplement was lower than from the tablet (0.22). Conclusion The unexpected lower bioavailability of iron from the powdered supplement is contrary to previously published reports. However, since pills and capsules are known to be poorly accepted by some women during pregnancy, it is reasonable to continue to explore alternative micronutrient delivery systems and forms of iron for this purpose. Trial Registration ClinicalTrials.gov NCT00789490 PMID:19635145

  9. Wear Resistant Thermal Sprayed Composite Coatings Based on Iron Self-Fluxing Alloy and Recycled Cermet Powders

    Directory of Open Access Journals (Sweden)

    Heikki SARJAS

    2012-03-01

    Full Text Available Thermal spray and WC-Co based coatings are widely used in areas subjected to abrasive wear. Commercial  cermet thermal spray powders for HVOF are relatively expensive. Therefore applying these powders in cost-sensitive areas like mining and agriculture are hindered. Nowadays, the use of cheap iron based self-fluxing alloy powders for thermal spray is limited. The aim of this research was to study properties of composite powders based on self-fluxing alloys and recycled cermets and to examine the properties of thermally sprayed (HVOF coatings from composite powders based on iron self-fluxing alloy and recycled cermet powders (Cr3C2-Ni and WC-Co. To estimate the properties of  recycled cermet powders, the sieving analysis, laser granulometry and morphology were conducted. For deposition of coatings High Velocity Oxy-Fuel spray was used. The structure and composition of powders and coatings were estimated by SEM and XRD methods. Abrasive wear performance of coatings was determined and compared with wear resistance of coatings from commercial powders. The wear resistance of thermal sprayed coatings from self-fluxing alloy and recycled cermet powders at abrasion is comparable with wear resistance of coatings from commercial expensive spray powders and may be an alternative in tribological applications in cost-sensitive areas.DOI: http://dx.doi.org/10.5755/j01.ms.18.1.1338

  10. Embrittling Components in Sintered Steels: Comparison of Phosphorus and Boron

    Science.gov (United States)

    Danninger, Herbert; Vassileva, Vassilka; Gierl-Mayer, Christian

    2017-12-01

    In ferrous powder metallurgy, both boron and phosphorus have been known to be sintering activators for a long time. However, the use has been widely different: while P is a standard additive to sintered iron and steels, boron has been frequently studied, but its use in practice is very limited. Both additives are also known to be potentially embrittling, though in a different way. In the present study the differences between the effects of both elements are shown: while P activates sintering up to a certain threshold, in part by stabilizing ferrite, in part by forming a transient liquid phase, boron is the classical additive enhancing persistent liquid phase, being virtually insoluble in the iron matrix. The consequence is that sintered steels can tolerate quite a proportion of phosphorus, depending on composition and sintering process; boron however is strongly embrittling in particular in combination with carbon, which requires establishing a precisely defined content that enhances sintering but is not yet embrittling. The fracture mode of embrittled materials is also different: while with Fe-P the classical intergranular fracture is observed, with boron a much more rugged fracture surface appears, indicating some failure through the eutectic interparticle network but mostly transgranular cleavage. If carbon is added, in both cases transgranular cleavage dominates even in the severely embrittled specimens, indicating that no more the grain boundaries and sintering necks are the weakest links in the systems.

  11. Influence of high sintering pressure on the microhardness and wear resistance of diamond powder and silicon carbide-based composites

    Directory of Open Access Journals (Sweden)

    Osipov Oleksandr Sergueevitch

    2004-01-01

    Full Text Available The work reported on here involved the development of several samples of "diamond-SiC" composite produced under sintering pressures of up to 9.0 GPa at temperatures of up to 1973 7K. The average size of the diamond micropowder crystals used was 40/28 µm. The sintering process was carried out in a 2500-ton hydraulic press equipped with an anvil-type high-pressure device having a toroidal work surface and a central concavity diameter of 20 mm. The microhardness and wear resistance of the samples were found to be dependent on the sintering pressure. The experimental results indicated that the maximum microhardness and minimum wear resistance coefficients of each compact were attained when the pressure applied during sintering exceeded 6.5 GPa. Based on the established values of pressure, this study served to identify the types of devices applicable for the manufacture of composite material inserts for a variety of rock drilling applications.

  12. Morphological analysis and modelling of sintering and of sintered materials

    International Nuclear Information System (INIS)

    Jernot, Jean-Paul

    1982-01-01

    This research thesis addresses the study of solid phase sintering of metallic powders, and aims at describing as precisely as possible the different involved matter transport mechanisms, first by using a thermodynamic approach to sintering. Sintering diagrams are also used to determine prevailing mechanisms. The microstructure of sintered materials has been studied by using image quantitative analysis, thus by using a morphological approach to sintering. Morphological parameters allow, on the one hand, the evolution of powders during sintering to be followed, and, on the other hand, sintered products to be correctly characterised. Moreover, the author reports the study of the evolution of some physical properties of sintered materials with respect to their microstructure parameters. This leads to the development of a modelling of the behaviour of these materials [fr

  13. Microstructural and mechanical characteristics of porous iron prepared by powder metallurgy.

    Science.gov (United States)

    Capek, Jaroslav; Vojtěch, Dalibor

    2014-10-01

    The demand for porous biodegradable load-bearing implants has been increasing recently. Based on investigations of biodegradable stents, porous iron may be a suitable material for such applications. In this study, we prepared porous iron samples with porosities of 34-51 vol.% by powder metallurgy using ammonium bicarbonate as a space-holder material. We studied sample microstructure (SEM-EDX and XRD), flexural and compressive behaviors (universal loading machine) and hardness HV5 (hardness tester) of the prepared samples. Sample porosity increased with the amount of spacer in the initial mixtures. Only the pore surfaces had insignificant oxidation and no other contamination was observed. Increasing porosity decreased the mechanical properties of the samples; although, the properties were still comparable with human bone and higher than those of porous non-metallic biomaterials and porous magnesium prepared in a similar way. Based on these results, powder metallurgy appears to be a suitable method for the preparation of porous iron for orthopedic applications. Copyright © 2014 Elsevier B.V. All rights reserved.

  14. Self-Consolidation Mechanism Of Porous Ti-6Al-4V Implant Prototypes Produced By Electro-Discharge-Sintering Of Spherical Ti-6Al-4V Powders

    Directory of Open Access Journals (Sweden)

    Lee W.H.

    2015-06-01

    Full Text Available Electro-Discharge-Sintering (EDS was employed to fabricate Ti-6Al-4V porous implant prototypes from atomized powders (100 – 150 μm, that were subjected to discharges of 0.75 to 2.0 kJ/0.7g-powder from 150, 300, and 450 μF capacitors. Both fully porous and porous-surfaced Ti-6Al-4V compacts with various solid core sizes were self-consolidated in less than 86 – 155 μsec. It is known that EDS can simultaneously produce the pinch pressure to squeeze and deform powder particles and the heat to weld them together. The formation of a solid core in these prototypes depends on the amounts of both the pinch pressure and heat generated during a discharge. The size of the solid core and the thickness of the porous layer can be successfully controlled by manipulating the discharge conditions such as input energy and capacitance.

  15. A methodology to investigate the intrinsic effect of the pulsed electric current during the spark plasma sintering of electrically conductive powders

    Directory of Open Access Journals (Sweden)

    Antonio Mario Locci, Alberto Cincotti, Sara Todde, Roberto Orrù and Giacomo Cao

    2010-01-01

    Full Text Available A novel methodology is proposed for investigating the effect of the pulsed electric current during the spark plasma sintering (SPS of electrically conductive powders without potential misinterpretation of experimental results. First, ensemble configurations (geometry, size and material of the powder sample, die, plunger and spacers are identified where the electric current is forced to flow only through either the sample or the die, so that the sample is heated either through the Joule effect or by thermal conduction, respectively. These ensemble configurations are selected using a recently proposed mathematical model of an SPS apparatus, which, once suitably modified, makes it possible to carry out detailed electrical and thermal analysis. Next, SPS experiments are conducted using the ensemble configurations theoretically identified. Using aluminum powders as a case study, we find that the temporal profiles of sample shrinkage, which indicate densification behavior, as well as the final density of the sample are clearly different when the electric current flows only through the sample or through the die containing it, whereas the temperature cycle and mechanical load are the same in both cases.

  16. Solid-state sintering of tungsten heavy alloys

    International Nuclear Information System (INIS)

    Gurwell, W.E.

    1994-10-01

    Solid-state sintering is a technologically important step in the fabrication of tungsten heavy alloys. This work addresses practical variables affecting the sinterability: powder particle size, powder mixing, and sintering temperature and time. Compositions containing 1 to 10 micrometer (μM) tungsten (W) powders can be fully densified at temperatures near the matrix solidus. Blending with an intensifier bar provided good dispersion of elemental powders and good as-sintered mechanical properties under adequate sintering conditions. Additional ball milling increases powder bulk density which primarily benefits mold and die filling. Although fine, 1 μm W powder blends have high sinterability, higher as-sintered ductilities are reached in shorter sintering times with coarser, 5 μm W powder blends; 10μm W powder blends promise the highest as-sintered ductilities due to their coarse microstructural W

  17. Scanning pattern angle effect on the resulting properties of selective laser sintered monolayers of Cu-Sn-Ni powder

    Science.gov (United States)

    Sabelle, Matías; Walczak, Magdalena; Ramos-Grez, Jorge

    2018-01-01

    Laser-based layer manufacturing of metals, also known as additive manufacturing, is a growing research field of academic and industrial interest. However, in the associated laser-driven processes (i.e. selective laser sintering (SLS) or melting (SLM)), optimization of some parameters has not been fully explored. This research aims at determining how the angle of laser scanning pattern (i.e. build orientation) in SLS affects the mechanical properties and structure of an individual Cu-Sn-Ni alloy metallic layer sintered in the process. Experiments consist in varying the angle of the scanning pattern (0°, 30°, 45° 60° and 90° relative to the transverse dimension of the piece), at constant scanning speed and laser beam power, producing specimens of different thicknesses. A noticeable effect of the scan angle on the mechanical strength and degree of densification of the sintered specimens is found. Thickness of the resulting monolayer correlates negatively with increasing scan angle, whereas relative density correlates positively. A minimum porosity and maximum UTS are found at the angle of 60°. It is concluded that angle of the scanning pattern angle plays a significant role in SLS of metallic monolayers.

  18. Sintering of ultra high molecular weight polyethylene

    Indian Academy of Sciences (India)

    ... involves compaction of polymeric powder under pressure and sintering of the preforms at temperature above its melting point. In this study, we report our results on compaction and sintering behaviour of two grades of UHMWPE with reference to the powder morphology, sintering temperatures and strength development.

  19. Application of the microcalorimetry to the study of annealing and recrystallization phenomena during the sintering of metallic powders

    International Nuclear Information System (INIS)

    Cytermann, R.; Mazadier, M.; Auguin, B.; Defresne, A.; Gilles, P.

    1975-01-01

    Nickel powders compressed isostatically at pressures between 1 and 13 kbars were studied. The tests were all carried out under a current of hydrogen after vacuum degassing and at the same temperature increase rate. Cold-hardening of the powders was shown by the broadening of the X-ray diffraction lines. Microcalorimetry confirmed the separation of the compacting process into two stages: rearrangement with local deformation and bulk plastic deformation [fr

  20. Nickel and Copper-Free Sintered Structural Steels Containing Mn, Cr, Si, and Mo Developed for High Performance Applications

    Directory of Open Access Journals (Sweden)

    Cias A.

    2017-03-01

    Full Text Available In an attempt to study the sinterability of potential high-strength nickel-free sintered structural steels containing Mn, Cr, Si and Mo compacts were prepared based on sponge and water atomised iron powders and on Astaloy prealloyed powders. To these were admixed ferromanganese, ferroslicon, and graphite. The samples were sintered at temperatures 1120 and 1250°C in laboratory tube furnaces in hydrogen, hydrogen-nitrogen atmospheres with dew points better than -60°C or in nitrogen in a semiclosed container in a local microatmosphere. After sintering the samples were slowly cooled or sinterhardened. Generally resultant microstructures were inhomogeneous, consisted of pearlite/ bainite/martensite, but were characterised by an absence of oxide networks. Sintering studies performed over a range of compositions have shown that superior strength, ranging beyond 900 MPa, along with reasonable tensile elongation, can be achieved with these new steels.

  1. Laser Sintering Technology and Balling Phenomenon.

    Science.gov (United States)

    Oyar, Perihan

    2018-02-01

    The aim of this review was to evaluate the balling phenomenon which occurs typically in Selective Laser Sintering (SLS). The balling phenomenon is a typical SLS defect, and observed in laser sintered powder, significantly reduces the quality of SLS, and hinders the further development of SLS Technology. Electronic database searches were performed using Google Scholar. The keywords "laser sintering, selective laser sintering, direct metal laser melting, and balling phenomenon" were searched in title/abstract of publications, limited to December 31, 2016. The inclusion criteria were SLS, balling phenomenon, some alloys (such as Cr-Co, iron, stainless steel, and Cu-based alloys) mechanical properties, microstructure and bond strength between metal-ceramic crown, laboratory studies, full text, and in English language. A total of 100 articles were found the initial search and yielded a total of 50 studies, 30 of which did not fulfill the inclusion criteria and were therefore excluded. In addition, 20 studies were found by screening the reference list of all included publications. Finally, 40 studies were selected for this review. The method in question is regulated by powder material characteristics and the conditions of laser processing. The procedure of formation, affecting factors, and the mechanism of the balling effect are very complex.

  2. Sintering of Synroc D

    International Nuclear Information System (INIS)

    Robinson, G.

    1982-01-01

    Sintering has been investigated as a method for the mineralization and densification of high-level nuclear defense waste powder. Studies have been conducted on Synroc D composite powder LS04. Optimal densification has been found to be highly dependent on the characteristics of the starting material. Powder subjected to milling, which was believed to reduce the level of agglomeration and possibly particle size, was found to densify better than powder not subjected to this milling. Densities of greater than 95% of theoretical could be achieved for samples sintered at 1150 to 1200 0 C. Mineralogy was found to be as expected for Synroc D for samples sintered in a CO 2 /CO atmosphere where the Fe +2 /Fe +3 ratio was maintained at 1.0 to 5.75. In a more oxidizing, pure CO 2 atmosphere a new phase, not previously identified in Synroc D, was found

  3. Method of making bonded or sintered permanent magnets

    Science.gov (United States)

    McCallum, R. William; Dennis, Kevin W.; Lograsso, Barbara K.; Anderson, Iver E.

    1993-08-31

    An isotropic permanent magnet is made by mixing a thermally responsive, low viscosity binder and atomized rare earth-transition metal (e.g., iron) alloy powder having a carbon-bearing (e.g., graphite) layer thereon that facilitates wetting and bonding of the powder particles by the binder. Prior to mixing with the binder, the atomized alloy powder may be sized or classified to provide a particular particle size fraction having a grain size within a given relatively narrow range. A selected particle size fraction is mixed with the binder and the mixture is molded to a desired complex magnet shape. A molded isotropic permanent magnet is thereby formed. A sintered isotropic permanent magnet can be formed by removing the binder from the molded mixture and thereafter sintering to full density.

  4. Sintering of nano crystalline o silicon carbide doping with

    Indian Academy of Sciences (India)

    Sinterable silicon carbide powders were prepared by attrition milling and chemical processing of an acheson type -SiC. Pressureless sintering of these powders was achieved by addition of aluminium nitride together with carbon. Nearly 99% sintered density was obtained. The mechanism of sintering was studied by ...

  5. Microstructure, cytotoxicity and corrosion of powder-metallurgical iron alloys for biodegradable bone replacement materials

    Energy Technology Data Exchange (ETDEWEB)

    Wegener, Bernd; Sievers, Birte; Utzschneider, Sandra; Mueller, Peter; Jansson, Volkmar [Department of Orthopedic Surgery, Ludwig-Maximilians-University of Munich, Marchioninistrasse 15, 81377 Muenchen (Germany); Roessler, Sophie; Nies, Berthold [InnoTERE GmbH, Tatzberg 47, 01307 Dresden (Germany); Stephani, Guenter; Kieback, Bernd [Fraunhofer Institute for Manufacturing Technology and Advanced Materials (IFAM), Dresden Branch Lab, Winterbergstrasse 28, 01277 Dresden (Germany); Quadbeck, Peter, E-mail: peter.quadbeck@ifam-dd.fraunhofer.de [Fraunhofer Institute for Manufacturing Technology and Advanced Materials (IFAM), Dresden Branch Lab, Winterbergstrasse 28, 01277 Dresden (Germany)

    2011-12-15

    Up to now biodegradable bone implants with the ability of bearing high loads for the temporary replacement of bones or as osteosynthesis material are not available. Iron and iron based alloys have been identified as appropriate materials, since they combine high strength at medium corrosion rates. Thus, the aim of the present study is the development of a degradable iron based alloy with the perspective of using them as matrix material of cellular structures with biomechanical tailored properties. A powder metallurgical approach has been used to manufacture Fe-C, Fe-0.6P, Fe-1.6P, Fe-B and Fe-Ag samples, which have been tested with respect to their microstructure, their cytotoxicity, and their degradation rate. In order to determine the cytotoxicity of the material a monolayer culture of fibroblast and a perfusion chamber system has been chosen, which was recommended by the ISO 10993-5:1999 for biological testing of medical devices. It has been found, that in particular phosphorus features beneficial properties, since density and thus the strength of the material are increased. No corrosion inhibiting effects of phosphorus on the degradation rate have been found.

  6. Iron compounds in brazilian pre-columbian pigments identified by 57Fe Moessbauer spectroscopy and X-ray powder diffraction

    International Nuclear Information System (INIS)

    Araujo, F.F.T. de; Araujo, M.A.B. de; Vieira, V.W.; Frankel, R.B.

    1988-01-01

    Moessbauer spectroscopy and X-ray powder diffraction have been used to identify iron compounds in pre-Columbian pigments, probably used for art decorating, collected from the oldest archaeological site of Early Man presently known in America at Sao Raimundo Nonato, in Northeastern Brazil. The iron compounds were idenfied as being alpha-Fe203 (haematite) with full Morin transition supressed and small particles of alpha-FeOOH (goethite). (author)

  7. The role of iron in tetrahedrite and tennantite determined by Rietveld refinement of neutron powder diffraction data

    DEFF Research Database (Denmark)

    Andreasen, Jens Wenzel; Makovicky, Emil; Lebech, Bente

    2008-01-01

    Rietveld refinement of neutron powder diffraction data on four samples of synthetic, iron-bearing tetrahedrite (Cu12-xFexSb4S13) with x = 0.28, 0.69, 0.91, 2.19 and four samples of synthetic tennantite (Cu12-xFexAs4S13) with x = 0.33, 0.38, 0.86, 1.5 indicate unambiguously that iron is incorporated...

  8. Influence of the added oxide power on the magnetic property of the iron-chromium magnetic sintered alloy in alternating field; FeCr kei shoketsu jisei gokin no koryu jiki tokusei ni oyobosu sakabutsu funmatsu tenka no eikyo

    Energy Technology Data Exchange (ETDEWEB)

    Kato, T.; Kanazawa, H. [Daido Institute of Technology, Nagoya (Japan); Kawamura, M.; Kono, T.; Kusaka, K. [Daido Steel Co., Nagoya (Japan)

    1994-07-15

    This paper describes effects of addition of mixed oxide powder on the magnetic properties of low carbon Fe-13Cr-0.8Si sintered alloy. The mixed powder composed of SiO2, CaO, and Al2O3 was added. It was found that the magnetic characteristics of specimens in direct magnetic field degraded with addition of oxide powder. However, they were improved with rising the sintering temperature. On the other hand, the amplitude relative permeability of specimens in alternating magnetic field was higher in the case of 0.1 to 0.2% addition of oxide powder than no addition one. The relative permeability showed a change of increase and then decrease with rising the sintering temperature. However, it was found that the proportion of the decrease in relative permeability at the higher sintering temperature was restrained by addition of the oxide powder. These phenomena were discussed in relation to sintered density, porosity, and electrical resistivity. 8 refs., 13 figs., 2 tabs.

  9. Structure and electrical properties of Mn-modified Pb((Zn1/3Nb2/3)0.20 (Zr0.50Ti0.50)0.80)O3 ceramics sintered in a protective powder atmosphere

    International Nuclear Information System (INIS)

    Hou, Y.D.; Cui, B.; Zhu, M.K.; Wang, H.; Wang, B.; Yan, H.; Tian, C.S.

    2004-01-01

    The effects of PbO atmosphere on structure and electrical properties of Mn-modified Pb((Zn 1/3 Nb 2/3 ) 0.20 (Zr 0.50 Ti 0.50 ) 0.80 )O 3 ceramics were investigated. Specimens were prepared with and without a PbZrO 3 protective ambient, by columbite two-stage process in a temperature region from 1050 to 1200 deg. C. The results indicated that PbZrO 3 powder is favored to the liquid-state sintering process of specimens in PbO vapor pressure equilibrium. The specimens sintered with PbZrO 3 powder showed the homogenous and intergranular microstructure; whereas, the specimens sintered without PbZrO 3 powder demonstrated the inhomogenous and transgranular microstructure. Without protective PbZrO 3 powder, the flow of PbO from the compact to the exterior resulted in the formation of amorphous phase in grain boundaries, which deteriorated the electric properties seriously. By the use of PbO protective atmosphere, the excellent piezoelectric and dielectric properties (Q m = 1160, tan δ = 0.004, K p =0.54) were obtained at 1100 deg. C for 2 h

  10. Recycling of mill scale in sintering process

    Directory of Open Access Journals (Sweden)

    El-Hussiny N.A.

    2011-01-01

    Full Text Available This investigation deals with the effect of replacing some amount of Baharia high barite iron ore concentrate by mill scale waste which was characterized by high iron oxide content on the parameters of the sintering process., and investigation the effect of different amount of coke breeze added on sintering process parameters when using 5% mill scale waste with 95% iron ore concentrate. The results of this work show that, replacement of iron ore concentrate with mill scale increases the amount of ready made sinter, sinter strength and productivity of the sinter machine and productivity at blast furnace yard. Also, the increase of coke breeze leads to an increase the ready made sinter and productivity of the sintering machine at blast furnace yard. The productivity of the sintering machine after 5% decreased slightly due to the decrease of vertical velocity.

  11. In Situ Synchrotron Powder Diffraction Studies of Reduction-Oxidation (Redox) Behavior of Iron Ores and Ilmenite

    Science.gov (United States)

    Ilyushechkin, Alexander Y.; Kochanek, Mark; Tang, Liangguang; Lim, Seng

    2017-04-01

    Phase transformations of two types of iron-based oxides (iron ore and industrial-grade ilmenite) were studied using synchrotron powder diffraction of the samples processed in reducing and oxidizing atmospheres at 1173 K (900 °C) and 1223 K (950 °C), respectively. In iron ore oxidation, the disappearance of the wustite and fayalite phases was followed by hematite growth and a decrease of the magnetite phase. The magnetite phase was partially recovered by treatment in a reducing atmosphere. Ilmenite oxidation initiated decomposition of the ilmenite phase with rapid growth of hematite and gradual growth of the pseudobrookite phase. In a reducing atmosphere, ilmenite was gradually recovered from pseudobrookite with a relatively fast initial decrease in rutile and hematite content. Under reducing conditions, there was interaction of iron ore with magnesio-ferrites in iron ore-ash mixture and interaction of ilmenite with silica by the formation of fayalite.

  12. Iron in Micronutrient Powder Promotes an Unfavorable Gut Microbiota in Kenyan Infants.

    Science.gov (United States)

    Tang, Minghua; Frank, Daniel N; Hendricks, Audrey E; Ir, Diana; Esamai, Fabian; Liechty, Edward; Hambidge, K Michael; Krebs, Nancy F

    2017-07-19

    Iron supplementation may have adverse health effects in infants, probably through manipulation of the gut microbiome. Previous research in low-resource settings have focused primarily on anemic infants. This was a double blind, randomized, controlled trial of home fortification comparing multiple micronutrient powder (MNP) with and without iron. Six-month-old, non- or mildly anemic, predominantly-breastfed Kenyan infants in a rural malaria-endemic area were randomized to consume: (1) MNP containing 12.5 mg iron (MNP+Fe, n = 13); (2) MNP containing no iron (MNP-Fe, n = 13); or (3) Placebo (CONTROL, n = 7), from 6-9 months of age. Fecal microbiota were profiled by high-throughput bacterial 16S rRNA gene sequencing. Markers of inflammation in serum and stool samples were also measured. At baseline, the most abundant phylum was Proteobacteria (37.6% of rRNA sequences). The proteobacterial genus Escherichia was the most abundant genus across all phyla (30.1% of sequences). At the end of the intervention, the relative abundance of Escherichia significantly decreased in MNP-Fe (-16.05 ± 6.9%, p = 0.05) and CONTROL (-19.75 ± 4.5%, p = 0.01), but not in the MNP+Fe group (-6.23 ± 9%, p = 0.41). The second most abundant genus at baseline was Bifidobacterium (17.3%), the relative abundance of which significantly decreased in MNP+Fe (-6.38 ± 2.5%, p = 0.02) and CONTROL (-8.05 ± 1.46%, p = 0.01), but not in MNP-Fe (-4.27 ± 5%, p = 0.4445). Clostridium increased in MNP-Fe only (1.9 ± 0.5%, p = 0.02). No significant differences were observed in inflammation markers, except for IL-8, which decreased in CONTROL. MNP fortification over three months in non- or mildly anemic Kenyan infants can potentially alter the gut microbiome. Consistent with previous research, addition of iron to the MNP may adversely affect the colonization of potential beneficial microbes and attenuate the decrease of potential pathogens.

  13. Effect of diffusing TbF3 powder on magnetic properties and microstructure transformation of sintered Nd-Fe-Cu-B magnets

    Science.gov (United States)

    Yang, Xiao; Guo, Shuai; Ding, Guangfei; Cao, Xuejing; Zeng, Jiling; Song, Jie; Lee, Don; Yan, Aru

    2017-12-01

    The coercivity of sintered Nd-Fe-Cu-B magnets is markedly enhanced from 12.57 to 21.70 kOe while the remanence decreases from 13.80 to 13.49 kGs by grain boundary diffusion of TbF3 powder for 2 h. Microstructure analysis suggests that, during the diffusion process, F diffuses into the magnets easily and forms a new F-rich phase. The enrichment of F in grain boundary near the surface leads to the Cu movement into the interior and the Cu reduction in the surface of magnets. Diffusion of Tb leads to an increase of local total rare earth elements content. Under the combined effect of Cu reduction and increase of local total rare earth elements content, grain growth area is formed and further diffusion is suppressed. That excessive Tb diffuses into matrix phase leads to a decrease in remanence. When the grain growth area is removed, the deterioration of remanence recovers to 13.80 kGs without any reduction of coercivity.

  14. Sintering of B4C by pressureless liquid phase sintering

    International Nuclear Information System (INIS)

    Rocha, Rosa Maria da; Melo, Francisco Cristovao Lourenco de

    2009-01-01

    The effect of three different sintering additive systems on densification of boron carbide powder was investigated. The sintering additives were Al 2 O 3 :Y 2 O 3 , AlN:Y 2 O 3 and BN:Y 2 O 3 compositions. Powder mixtures were prepared with 10 vol% of sintering aids following conventional powder technology processes. Samples were sintered by pressureless sintering at 2050 deg C/30min in argon atmosphere. Sintered samples were compared to a sintered B 4 C without sintering additive. Samples were characterized by XRD to analyze the crystalline phases after sintering and SEM to observe the microstructure and the second phase distribution. YB 4 and YB 2 C 2 were identified in all samples, indicating a reaction between Y 2 O 3 , B 4 C and B 2 O 3 present at the B 4 C particle surface. The best densification result was achieved with Al 2 O 3 :Y 2 O 3 additive system, showing 92.0 % of theoretical density, low porosity and 15.2 % of linear shrinkage. But this sample showed the highest weight loss. (author)

  15. Optimization of a phytase-containing micronutrient powder with low amounts of highly bioavailable iron for in-home fortification of complementary foods.

    Science.gov (United States)

    Troesch, Barbara; Egli, Ines; Zeder, Christophe; Hurrell, Richard F; de Pee, Saskia; Zimmermann, Michael B

    2009-02-01

    In-home fortification of complementary foods with micronutrient powders containing low amounts of iron may be potentially safer than powders containing high amounts of iron. However, low iron doses have little nutritional effect, unless iron absorption is high. The objective was to maximize iron absorption from a low-iron micronutrient powder for in-home fortification by testing combinations of iron as NaFeEDTA, ascorbic acid, and a microbial phytase active at gut pH. In addition, a recently proposed enhancer of iron absorption, L-alpha-glycerophosphocholine (GPC), was tested. In 6 separate iron-absorption studies using a crossover design, women (n = 101) consumed whole-maize porridge fortified with 3 mg stable isotope-labeled FeSO4 or NaFeEDTA with different combinations of enhancers added to the meals at the time of consumption. Incorporation of iron isotopes into erythrocytes 14 d later was measured. The addition of phytase when iron was present as either NaFeEDTA or FeSO4, with or without ascorbic acid, significantly increased iron absorption. The combined addition of phytase, ascorbic acid, and NaFeEDTA resulted in an absorption of 7.4%, compared with an absorption of 1.5% from FeSO4 without enhancers in the same meal (P iron absorption from NaFeEDTA, and the addition of calcium did not significantly inhibit iron absorption from NaFeEDTA in the presence of ascorbic acid. The addition of L-alpha-glycerophosphocholine did not significantly increase iron absorption. Optimization of the micronutrient powder increased iron absorption from a highly inhibitory meal approximately 5-fold. This approach may allow for effective, untargeted in-home fortification of complementary foods with low amounts of highly bioavailable iron.

  16. Maize porridge enriched with a micronutrient powder containing low-dose iron as NaFeEDTA but not Amaranth grain flour reduces anemia and iron deficiency in Kenyan preschool children

    NARCIS (Netherlands)

    Macharia-Mutie, C.W.; Moretti, D.; Briel, van den N.; Omusundi, A.M.; Mwangi, A.M.; Kok, F.J.; Zimmerman, J.B.; Brouwer, I.D.

    2012-01-01

    Few studies have evaluated the impact of fortification with iron-rich foods such as amaranth grain and multi-micronutrient powder (MNP) containing low doses of highly bioavailable iron to control iron deficiency anemia (IDA) in children. We assessed the efficacy of maize porridge enriched with

  17. Process for microwave sintering boron carbide

    Science.gov (United States)

    Holcombe, C.E.; Morrow, M.S.

    1993-10-12

    A method of microwave sintering boron carbide comprises leaching boron carbide powder with an aqueous solution of nitric acid to form a leached boron carbide powder. The leached boron carbide powder is coated with a glassy carbon precursor to form a coated boron carbide powder. The coated boron carbide powder is consolidated in an enclosure of boron nitride particles coated with a layer of glassy carbon within a container for microwave heating to form an enclosed coated boron carbide powder. The enclosed coated boron carbide powder is sintered within the container for microwave heating with microwave energy.

  18. Low frequency and broadband metamaterial absorber with cross arrays and a flaked iron powder magnetic composite

    Science.gov (United States)

    Li, Wangchang; Liu, Qing; Wang, Liwei; Zhou, Zuzhi; Zheng, Jingwu; Ying, Yao; Qiao, Liang; Yu, Jing; Qiao, Xiaojing; Che, Shenglei

    2018-01-01

    In this paper, we present a design, simulation and experimental measurement of a cross array metamaterial absorber (MMA) based on the flaked Carbonyl iron powder (CIP) filled rubber plate in the microwave regime. The metamaterial absorber is a layered structure consisting of multilayer periodic cross electric resonators, magnetic rubber plate and the ground metal plate. The MMA exhibits dual band absorbing property and the absorption can be tuned from 1˜8GHz in the same thickness depending on the dimension and position of the cross arrays. The obviously broadened absorbing band of the designed structure is a result of the synergistic effects of the electrical resonance of the cross arrays and intrinsic absorption of the magnetic layer. The polarization and oblique incident angle in TE and TM model are also investigated in detail to explore the absorbing mechanisms. The resonance current of the cross array can excite the enhanced local magnetic field and dielectric field which can promote the absorption. The measurement results are basically consistent with the simulations but the absorbing peaks move a little bit to higher frequency for the reason that the surface oxidation of the flaked CIP in the preparation process.

  19. Effects of magnetic pre-alignment of nano-powders on formation of high textured barium hexa-ferrite quasi-single crystals via a magnetic forming and liquid participation sintering route

    International Nuclear Information System (INIS)

    Liu, Junliang; Zeng, Yanwei; Zhang, Xingkai; Zhang, Ming

    2015-01-01

    Highly textured barium hexa-ferrite quasi-single crystal with narrow ferromagnetic resonance line-width is believed to be a potential gyromagnetic material for self-biased microwave devices. To fabricate barium hexa-ferrite quasi-single crystal with a high grain orientation degree, a magnetic forming and liquid participation sintering route has been developed. In this paper, the effects of the pre-alignment of the starting nano-powders on the formation of barium quasi-single crystal structures have been investigated. The results indicated that: the crystallites with large sizes and small specific surfaces were easily aligned for they got higher driving forces and lower resistances during magnetic forming. The average restricting magnetic field was about 4.647 kOe to overcome the average friction barrier between crystallites. The pre-aligned crystallites in magnetic forming acted as the “crystal seeds” for oriented growth of the un-aligned crystallites during liquid participation sintering to achieve a high grain orientation. To effectively promote the grain orientation degrees of the sintered pellets, the grain orientation degrees of the green compacts must be higher than a limited value of 15.0%. Barium hexa-ferrite quasi-single crystal with a high grain orientation degree of 98.6% was successfully fabricated after sintering the green compact with its grain orientation degree of 51.1%. - Highlights: • Aligned particles acted as “crystal seeds” for un-aligned ones' oriented growth. • Magnetic field of 4.647 kOe was needed to overcome crystallites' friction barrier. • GOD dramatically increased after sintering if starting GOD exceeded to 15.0%. • Quasi-single crystal was prepared by sintering green compact with GOD of 51.1%

  20. Effects of magnetic pre-alignment of nano-powders on formation of high textured barium hexa-ferrite quasi-single crystals via a magnetic forming and liquid participation sintering route

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Junliang, E-mail: liujunliang@yzu.edu.cn [Key Laboratory of Environmental Materials and Engineering of Jiangsu Province, School of Chemistry and Chemical Engineering, Yangzhou University, Yangzhou 225002 (China); Zeng, Yanwei [State Key Laboratory of Materials-Oriented Chemical Engineering, School of Materials Science and Engineering, Nanjing Tech University, Nanjing 210009 (China); Zhang, Xingkai [Key Laboratory of Environmental Materials and Engineering of Jiangsu Province, School of Chemistry and Chemical Engineering, Yangzhou University, Yangzhou 225002 (China); Zhang, Ming [Key Laboratory of Environmental Materials and Engineering of Jiangsu Province, School of Chemistry and Chemical Engineering, Yangzhou University, Yangzhou 225002 (China); Testing Center of Yangzhou University, Yangzhou 225002 (China)

    2015-05-15

    Highly textured barium hexa-ferrite quasi-single crystal with narrow ferromagnetic resonance line-width is believed to be a potential gyromagnetic material for self-biased microwave devices. To fabricate barium hexa-ferrite quasi-single crystal with a high grain orientation degree, a magnetic forming and liquid participation sintering route has been developed. In this paper, the effects of the pre-alignment of the starting nano-powders on the formation of barium quasi-single crystal structures have been investigated. The results indicated that: the crystallites with large sizes and small specific surfaces were easily aligned for they got higher driving forces and lower resistances during magnetic forming. The average restricting magnetic field was about 4.647 kOe to overcome the average friction barrier between crystallites. The pre-aligned crystallites in magnetic forming acted as the “crystal seeds” for oriented growth of the un-aligned crystallites during liquid participation sintering to achieve a high grain orientation. To effectively promote the grain orientation degrees of the sintered pellets, the grain orientation degrees of the green compacts must be higher than a limited value of 15.0%. Barium hexa-ferrite quasi-single crystal with a high grain orientation degree of 98.6% was successfully fabricated after sintering the green compact with its grain orientation degree of 51.1%. - Highlights: • Aligned particles acted as “crystal seeds” for un-aligned ones' oriented growth. • Magnetic field of 4.647 kOe was needed to overcome crystallites' friction barrier. • GOD dramatically increased after sintering if starting GOD exceeded to 15.0%. • Quasi-single crystal was prepared by sintering green compact with GOD of 51.1%.

  1. A Transient Liquid Phase Sintering Bonding Process Using Nickel-Tin Mixed Powder for the New Generation of High-Temperature Power Devices

    Science.gov (United States)

    Feng, Hongliang; Huang, Jihua; Yang, Jian; Zhou, Shaokun; Zhang, Rong; Chen, Shuhai

    2017-07-01

    A transient liquid phase sintering (TLPS) bonding process, Ni-Sn TLPS bonding was developed for the new generation of power semiconductor packaging. A model Ni/Ni-Sn/Ni sandwiched structure was assembled by using 30Ni-70Sn mixed powder as the reactive system. The results show that the bonding layer is composed of Ni3Sn4 and residual fine Ni particles with a small amount of Ni3Sn2 at 340°C for 240 min, which has a heat-resistant temperature higher than 790°C. The microstructural evolution and thermal characteristic of the bonding layer for various times at 300°C and 340°C were also studied, respectively. This reveals that, after isothermally holding for 240 min at 300°C and for 180 min at 340°C, Sn has been completely transformed into Ni-Sn intermetallic compounds (IMCs) and the bonding layer is mainly composed of Ni3Sn4 and residual Ni particles. The analysis result for the mechanical properties of the joint shows that the hardness of the bonding layer at 340°C for 240 min is uniform and that the average value reaches 3.66 GPa, which is close to that of the Ni3Sn4 block material. The shear test shows that, as the holding time increases from 60 min to 180 min at 340°C, because of the existence of Sn, the disparity of shear strength between room temperature and 350°C is large. But when the holding time is 180 min or longer, Sn has been completely transformed into Ni-Sn IMCs. Their performances are very similar whether at room temperature or 350°C.

  2. Control of the flame front advance in a sintering bed of iron ores; Control del avance del frente de llama en el lecho de sinterizacion de minerales de hierro

    Energy Technology Data Exchange (ETDEWEB)

    Cores, A.; Mochon, J.; Ruiz-Bustinza, I.; Parra, R.

    2010-07-01

    A sintering pan of 40 cm cubed is loaded with a mixture of iron ores, limestone and coke weighing 110 kg in a sintering pilot plant. In this sintering pan, a series of thermocouples have been introduced at different depths. Tests have been carried out to study the width of the combustion zone and the maximum temperature of the flame front across the sintering bed. For the analysis of the results, a data acquisition system was used. This consisted of two modules connected in serie, for performing the analogue-digital conversion. The analogue entry point is the exit point of the thermocouples and the digital exit point was the temperature average. A computer was used for conserving and storing the data and for carrying out interpolations, simulating the state and evolution of the flame front across the bed. (Author) 21 refs.

  3. Consumption of galacto-oligosaccharides increases iron absorption from a micronutrient powder containing ferrous fumarate and sodium iron EDTA: a stable-isotope study in Kenyan infants.

    Science.gov (United States)

    Paganini, Daniela; Uyoga, Mary A; Cercamondi, Colin I; Moretti, Diego; Mwasi, Edith; Schwab, Clarissa; Bechtler, Salome; Mutuku, Francis M; Galetti, Valeria; Lacroix, Christophe; Karanja, Simon; Zimmermann, Michael B

    2017-10-01

    Background: Whether consumption of prebiotics increases iron absorption in infants is unclear. Objective: We set out to determine whether prebiotic consumption affects iron absorption from a micronutrient powder (MNP) containing a mixture of ferrous fumarate and sodium iron EDTA (FeFum+NaFeEDTA) in Kenyan infants. Design: Infants ( n = 50; aged 6-14 mo) consumed maize porridge that was fortified with an MNP containing FeFum+NaFeEDTA and 7.5 g galacto-oligosaccharides (GOSs) (Fe+GOS group, n = 22) or the same MNP without GOSs (Fe group, n = 28) each day for 3 wk. Then, on 2 consecutive days, we fed all infants isotopically labeled maize porridge and MNP test meals containing 5 mg Fe as 57 FeFum+Na 58 FeEDTA or ferrous sulfate ( 54 FeSO 4 ). Iron absorption was measured as the erythrocyte incorporation of stable isotopes. Iron markers, fecal pH, and bacterial groups were assessed at baseline and 3 wk. Comparisons within and between groups were done with the use of mixed-effects models. Results: There was a significant group-by-compound interaction on iron absorption ( P = 0.011). The median percentages of fractional iron absorption from FeFum+NaFeEDTA and from FeSO 4 in the Fe group were 11.6% (IQR: 6.9-19.9%) and 20.3% (IQR: 14.2-25.7%), respectively, ( P iron absorption was greater from the FeFum+NaFeEDTA ( P = 0.047) in the Fe+GOS group but not from the FeSO 4 ( P = 0.653). The relative iron bioavailability from FeFum+NaFeEDTA compared with FeSO 4 was higher in the Fe+GOS group than in the Fe group (88% compared with 63%; P = 0.006). There was a significant time-by-group interaction on Bifidobacterium spp. ( P = 0.008) and Lactobacillus / Pediococcus / Leuconostoc spp. ( P = 0.018); Lactobacillus / Pediococcus / Leuconostoc spp. decreased in the Fe group ( P = 0.013), and there was a nonsignificant trend toward higher Bifidobacterium spp. in the Fe+GOS group ( P = 0.099). At 3 wk, iron absorption was negatively correlated with fecal pH ( P iron absorption by 62

  4. Researches Regarding the Influence of Cu Content on Static and Dynamic Properties of Sintered Steels

    Directory of Open Access Journals (Sweden)

    Liviu BRÂNDUŞAN

    2004-02-01

    Full Text Available The utilisation of iron powder in sintered steels subjected to variable loadings was confined because of their low fatigue resistance and the fact that this kind of loading is unknown for the users. Lately, a lot of effort was made to determine the fatigue behaviour and to identify new methods for improving these properties.In this paper are analyse the behaviour of elaborate materials from iron powder, DWP 200.28 with cooper addition, pressed at 600 MPa and sintered at 1120°C for 30 minutes in endogas. The cooper is add to improve the mechanical characteristics, by forming some favourable microstructures and more round pores from the material macrostructure. For this materials tensile resistance, elongation, Young modulus and the number of cycles until failure are analysed. We find that the cooper add say in a different way these properties.

  5. Effect of Sintering Time on Superconducting Wire Bi-Pb-Sr-Ca-Cu-O With Dopant MgO Sheated Ag Using Powder in Tube Method

    Directory of Open Access Journals (Sweden)

    Hariyati Lubis

    2018-01-01

      DAFTAR PUSTAKA Abbas M.M., Abass L.K and Salman U., (2012, Influences of Sintering Time on the Tc of Bi2-xCuxPb0.3Sr2Ca2Cu3010+ High Temperature Superconductors, Energy Procedia 18, 215-224  Abbas, M.M., Abbas, L.K., Bahedh, H.S. 2015. Superconducting Properties of Bi2-SbxPb0,3Sr1,9Ba0,1Ca2Cu3O10+δ Compounds. Journal of Applied Science Research. 11. 22: 164-172 Darsono, N., Imaduddin, A., Raju, K., Yoon, D.H., (2015, Synthesis and Characterization of Bi1.6Pb0.4Sr2Ca2Cu3O7 Superconducting Oxide by High-Energy Milling, J Supercond Nov Magn. E. Chew,. (2010, Superconducting Transformer Design And Construction, University of Canterbury, Christchurch, New Zealand. March Hamadneh, I., Halim, S. A., dan Lee, C. K., (2006,  Characterization of Bi1.6Pb0.4Sr2Ca2Cu3Oy Ceramic Superconductor Prepared Via Coprecipitation Method at Different Sintering Time, J. Mater. Sci, 41: 5526-5530. Hermiz G.Y., Aljurani B.A., Beayaty M.A., (2014, Effect of Mn Substitution on the Superconducting Properties of Bi1.7Pb0,3Sr2Ca2-xMnxCu3O10+, International Journal Of Engineering and Advanced Technology (IJEAT. 3. 4: 213-217 John R Hull, (2003, Applications of high-temperature superconductors in power technology, Reports on Progress in Physics, Volume 66, Number 11 Lu, X.Y., Yi, D., Chen, H., Nagata, A. 2016. Effect of Sn, MgO and Ag2O mix-doping on the formation and superconducting properties of Bi-2223 Ag/tapes. Physics Procedia. 81: 129-132 Meretliev Sh., Sadykov K.B., Berkeliev A., (2000, Doping of High Temperature Superconductors, Turk J Phy.24: 39-48 Mohammed, N. H., Ramadhan A., Ali I. A., Ibrahim, I. H., dan Hassan, M. S, (2012, Optimizing the Preparation Conditions of Bi-2223 Superconducting Phase Using PbO and PbO2, Materials Sciences and Applications, 3: 224-233. Roumie, M., Marhaba, S., Awad R., Kork M., Hassan I., Mawassi R., (2014, Effect of Fe2O3 Nano-Oxide Addition on the Superconducting Properties of the (Bi,Pb-2223 Phase, Journal of Supercond Nov Magn, 27: 143-153 Serkan

  6. Elaboration of silicon carbides nano particles (SiC): from the powder synthesis to the sintered ceramic; Elaboration de ceramiques nanostructurees en carbure de silicium (SiC): de la synthese de poudre a la ceramique frittee

    Energy Technology Data Exchange (ETDEWEB)

    Reau, A. [CEA Saclay, Dept. des Materiaux pour le Nucleaire (DEN/DANS/DMN/SRMA), 91 - Gif-sur-Yvette (France)

    2008-07-01

    Materials for the reactor cores of the fourth generation will need materials supporting high temperatures with fast neutrons flux. SiC{sub f}/SiC ceramics are proposed. One of the possible elaboration process is to fill SiC fiber piece with nano particles SiC powder and to strengthen by sintering. The aim of this thesis is to obtain a nano structured SiC ceramic as a reference for the SiC{sub f}/SiC composite development and to study the influence of the fabrication parameters. (A.L.B.)

  7. Influence of Sintering Temperature on Mechanical and Physical properties of Mill Scale based Bipolar Plates for PEMFC

    Science.gov (United States)

    Khaerudini, Deni S.; Berliana, Rina; Prakoso, Gatra B.; Insiyanda, Dita R.; Alva, Sagir

    2018-03-01

    This work concerns the utilization of mill scale, a by-product of iron and steel formed during the hot rolling of steel, as a potential material for use as bipolar plates in proton exchange membrane fuel cells (PEMFCs). On the other hand, mill scale is considered a very rich in iron source having characteristic required such as for current collector in bipolar plate and would significantly contribute to lower the overall cost of PEMFC based fuel cell systems. In this study, the iron reach source of mill scale powder, after sieving of 150 mesh, was mechanically alloyed with the aluminium source containing 30 wt.% using a shaker mill for 3 h. The mixed powders were then pressed at 300 MPa and sintered at various temperatures of 400, 450 and 500 °C for 1 h under inert gas atmosphere. The structural changes of powder particles during mechanical alloying and after sintering were studied by x-ray diffractometry, scanning electron microscopy (SEM) with energy dispersive X-ray spectroscopy (EDX), microhardness measurement, and density - porosity analysis. The details of the performance variation of three different sintering conditions can be preliminary explained by the metallographic and crystallographic structure and phase analysis as well as sufficient mechanical strength of the sintered materials was presented in this report.

  8. Phase characterisation in spark plasma sintered TiPt alloy

    CSIR Research Space (South Africa)

    Chikosha, S

    2011-12-01

    Full Text Available The conclusions drawn from this presentation are that Spark Plasma Sintering (SPS) of equiatomic BE TiPt powder produces fully sintered specimens, with incomplete homogenisation. There is a need for improved furnace atmosphere control so...

  9. Discrimination symbol applying method for sintered nuclear fuel product

    International Nuclear Information System (INIS)

    Ishizaki, Jin

    1998-01-01

    The present invention provides a symbol applying method for applying discrimination information such as an enrichment degree on the end face of a sintered nuclear product. Namely, discrimination symbols of information of powders are applied by a sintering aid to the end face of a molded member formed by molding nuclear fuel powders under pressure. Then, the molded product is sintered. The sintering aid comprises aluminum oxide, a mixture of aluminum oxide and silicon dioxide, aluminum hydride or aluminum stearate alone or in admixture. As an applying means of the sintering aid, discrimination symbols of information of powders are drawn by an isostearic acid on the end face of the molded product, and the sintering aid is sprayed thereto, or the sintering aid is applied directly, or the sintering aid is suspended in isostearic acid, and the suspension is applied with a brush. As a result, visible discrimination information can be applied to the sintered member easily. (N.H.)

  10. The influence of iron oxide nanoparticles upon the adsorption of organic matter on magnetic powdered activated carbon.

    Science.gov (United States)

    Lompe, Kim Maren; Menard, David; Barbeau, Benoit

    2017-10-15

    Combining powdered activated carbon (PAC) with magnetic iron oxides has been proposed in the past to produce adsorbents for natural organic matter (NOM) removal that can be easily separated using a magnetic field. However, the trade-off between the iron oxides' benefits and the reduced carbon content, porosity, and surface area has not yet been investigated systematically. We produced 3 magnetic powdered activated carbons (MPAC) with mass fractions of 10%, 38% and 54% maghemite nanoparticles and compared them to bare PAC and pure nanoparticles with respect to NOM adsorption kinetics and isotherms. While adsorption kinetics were not influenced by the presence of the iron oxide nanoparticles (IONP), as shown by calculated diffusion coefficients from the homogeneous surface diffusion model, nanoparticles reduced the adsorption capacity of NOM due to their lower adsorption capacity. Although the nanoparticles added mesoporosity to the composite materials they blocked intrinsic PAC mesopores at mass fractions >38% as measured by N 2 -adsorption isotherms. Below this mass fraction, the adsorption capacity was mainly dependent on the carbon content in MPAC and mesopore blocking was negligible. If NOM adsorption with MPAC is desired, a highly mesoporous PAC and a low IONP mass fraction should be chosen during MPAC synthesis. Copyright © 2017 Elsevier Ltd. All rights reserved.

  11. Effect of Carbon Content on the Properties of Iron-Based Powder Metallurgical Parts Produced by the Surface Rolling Process

    Directory of Open Access Journals (Sweden)

    Yan Zhao

    2018-01-01

    Full Text Available In recent years, the rolling densification process has become increasingly widely used to strengthen powder metallurgy parts. The original composition of the rolled powder metallurgy blank has a significant effect on the rolling densification technology. The present work investigated the effects of different carbon contents (0 wt. %, 0.2 wt. %, 0.45 wt. %, and 0.8 wt. % on the rolling densification. The selection of the raw materials in the surface rolling densification process was analyzed based on the pore condition, structure, hardness, and friction performance of the materials. The results show that the 0.8 wt. % carbon content of the surface rolling material can effectively improve the properties of iron-based powder metallurgy parts. The samples with 0.8 wt. % carbon have the highest surface hardness (340 HV0.1 and the lowest surface friction coefficient (0.35. Even if the dense layer depth is 1.13 mm, which is thinner than other samples with low carbon content, it also meets the requirements for powder metallurgy parts such as gears used in the auto industry.

  12. Sintering of micro-trusses created by extrusion-3D-printing of lunar regolith inks

    Science.gov (United States)

    Taylor, Shannon L.; Jakus, Adam E.; Koube, Katie D.; Ibeh, Amaka J.; Geisendorfer, Nicholas R.; Shah, Ramille N.; Dunand, David C.

    2018-02-01

    The development of in situ fabrication methods for the infrastructure required to support human life on the Moon is necessary due to the prohibitive cost of transporting large quantities of materials from the Earth. Cellular structures, consisting of a regular network (truss) of micro-struts with ∼500 μm diameters, suitable for bricks, blocks, panels, and other load-bearing structural elements for habitats and other infrastructure are created by direct-extrusion 3D-printing of liquid inks containing JSC-1A lunar regolith simulant powders, followed by sintering. The effects of sintering time, temperature, and atmosphere (air or hydrogen) on the microstructures, mechanical properties, and magnetic properties of the sintered lunar regolith micro-trusses are investigated. The air-sintered micro-trusses have higher relative densities, linear shrinkages, and peak compressive strengths, due to the improved sintering of the struts within the micro-trusses achieved by a liquid or glassy phase. Whereas the hydrogen-sintered micro-trusses show no liquid-phase sintering or glassy phase, they contain metallic iron 0.1-2 μm particles from the reduction of ilmenite, which allows them to be lifted with magnets.

  13. Influence Of The Triple Spheroidization On Surface Hardness From Drilling Resistance Behavior Of Powder Coated Gray Cast Iron

    Directory of Open Access Journals (Sweden)

    Subhakij Khaonetr

    2015-08-01

    Full Text Available The objective of this study on the influence of the triple spheroidization on surface hardness from drilling resistance Dry drilling of powder coated gray cast iron using universal testing machine Compressive mode the surface hardness in powder coating areas normal hardness and Charpy impact resistance were considered. The spheroidizing temperatures were 300amp61616C 450amp61616C and 600amp61616C the spheroidizing time spanned the range of 6 hours and cooled down in the furnace to room temperature for 24 hours. The drilling resistance test the high-speed twist drill diameter of 3 mm the rotating speed of 1000 revmin and the crosshead speed of 5-25 mmmin were investigated. It was found that the surface hardness from drilling resistance normal hardness and Charpy impact resistance increased as the spheroidizing temperatures increased. The maximum surface hardness was found at the third spheroidization.

  14. Polarization-dependent NEXAFS study of adsorption of long-chain surfactants on mechanically milled iron powder

    Energy Technology Data Exchange (ETDEWEB)

    Syugaev, A.V., E-mail: syual@mail.ru; Maratkanova, A.N.

    2014-08-15

    Highlights: • Plate-like particles modified with surfactant molecules were obtained under high-energy ball milling. • Adsorption layers were studied with polarization-dependent NEXAFS spectroscopy. • For the first time, arrangement of surfactants molecules on the powdered metal surface has been determined. • Tails of surfactant molecules (C-F/C-H) are shown to be oriented perpendicular to the particle surface. • Arrangement of carboxylate groups on the particle surfaces is discussed. - Abstract: In this work we have demonstrated the possibility of using the polarization-dependent NEXAFS spectra to study the structure of organic layers at the surface of powdered materials with plate-like shaped particles. The polarization dependence of the NEXAFS spectra may be easily obtained by just changing the angle between the X-ray beam direction and the substrate onto which the powder particles are set. For the first time, we have carried out a detailed study of the surfactant layers (n-perfluorononanoic and stearic acid), which are formed at the surface of iron plate-like particles under mechanical milling of iron powder with an addition of corresponding surfactants. The surfactant molecules are predominantly oriented perpendicular to the surface of the mechanically milled particles. Such orientation is similar to the arrangement of the molecules in the layers formed under equilibrium conditions, e.g. deposition from solutions. The changes in the chemical environment occurring in the molecule tails (defluorination or dehydrogenation) under mechanochemical treatment, do not result in a significant change in the molecular orientation and disordering of the adsorbed layer.

  15. Development of ELID mirror surface grinding by cast iron bond grinding wheel. Ohkochi memorial technology prize; Chutetsu bond toishi ni yoru denkai inpurosesu doresshingu (ELID) kyomen kensakuho no kaihatsu. Okochi kinen gijutsusho jusho ni yosete

    Energy Technology Data Exchange (ETDEWEB)

    Omori, H.; Takahashi, I. [Institute of Physical and Chemical Research, Tokyo (Japan); Nakagawa, T. [The University of Tokyo, Tokyo (Japan). Institute of Industrial Science; Hagiuda, Y.; Karikome, K. [Tokyo Metropolitan College of Aeronautical Engineering, Tokyo (Japan)

    1997-08-01

    Development was accomplished on the electrolytic in-process dressing (ELID) mirror surface grinding process using a cast iron bonded grinding wheel. This paper describes the history of the development, which may be summarized as follows: a study was begun on powder forging of cutting chips in 1970; a research was started on powder forging of decarburized cast iron powder; developments were made on powder metallurgy of cast irons and cast iron bonded lapping tools in 1980, and cast iron bonded diamond grinding wheels were put on the market; a high-efficiency grinding process using MC and cast iron fiber-bonded grinding wheels were developed in 1985 and the grinding wheels made therefrom were put on the market; and a study was begun on the ELID grinding in 1987, and marketing was started on power supply, grinding liquid and tools for the ELID grinding process in 1990. Discussions on converting raw materials for the powder forging into cutting chips have triggered developing the cast iron bonded grinding wheel. The cast iron bonded diamond grinding wheel improves dressability and sharpness of conventional grinding wheels. The grinding wheel is fabricated by mixing carbonyl iron powder, diamond grinding grains and cast iron powder, pressing the mixture in a die, sintering it at 1140 degC, and assembling and dressing the sinter. The grinding stone can grind high-tech materials. 4 figs.

  16. Mechanism of enhanced nitrate reduction via micro-electrolysis at the powdered zero-valent iron/activated carbon interface.

    Science.gov (United States)

    Luo, Jinghuan; Song, Guangyu; Liu, Jianyong; Qian, Guangren; Xu, Zhi Ping

    2014-12-01

    Nitrate reduction by zero-valent iron (Fe(0)) powder always works well only at controlled pH lower than 4 due to the formation of iron (hydr)oxides on its surface. Fe(0) powder combined with activated carbon (AC), i.e., Fe(0)/AC micro-electrolysis system, was first introduced to enhance nitrate reduction in aqueous solution. Comparative study was carried out to investigate nitrate reduction by Fe(0)/AC system and Fe(0) under near-neutral conditions, showing that the Fe(0)/AC system successfully reduced nitrate even at initial pH 6 with the reduction efficiency of up to 73%, whereas for Fe(0) only ∼10%. The effect of Fe(0) to AC mass ratio on nitrate reduction efficiency was examined. Easier nitrate reduction was achieved with more contact between Fe(0) and AC as the result of decreasing Fe(0) to AC mass ratio. Ferrous ion and oxidation-reduction potential were measured to understand the mechanism of enhanced nitrate reduction by Fe(0)/AC micro-electrolysis. The results suggest that a relative potential difference drives much more electrons from Fe(0) to AC, thus generating adsorbed atomic hydrogen which makes it possible for nitrate to be reduced at near-neural pH. Fe(0)/AC micro-electrolysis thus presents a great potential for practical application in nitrate wastewater treatment without excessive pH adjustment. Copyright © 2014 Elsevier Inc. All rights reserved.

  17. Biaxially textured articles formed by powder metallurgy

    Science.gov (United States)

    Goyal, Amit; Williams, Robert K.; Kroeger, Donald M.

    2003-07-29

    A biaxially textured alloy article having a magnetism less than pure Ni includes a rolled and annealed compacted and sintered powder-metallurgy preform article, the preform article having been formed from a powder mixture selected from the group of mixtures consisting of: at least 60 at % Ni powder and at least one of Cr powder, W powder, V powder, Mo powder, Cu powder, Al powder, Ce powder, YSZ powder, Y powder, Mg powder, and RE powder; the article having a fine and homogeneous grain structure; and having a dominant cube oriented {100} orientation texture; and further having a Curie temperature less than that of pure Ni.

  18. Phosphorus containing sintered alloys (review)

    International Nuclear Information System (INIS)

    Muchnik, S.V.

    1984-01-01

    Phosphorus additives are considered for their effect on the properties of sintered alloys of different applications: structural, antifriction, friction, magnetic, hard, superhard, heavy etc. Data are presented on compositions and properties of phosphorus-containing materials produced by the powder metallurgy method. Phosphorus is shown to be an effective activator of sintering in some cases. When its concentration in the material is optimal it imparts the material such properties as strength, viscosity, hardness, wear resistance. Problems concerning powder metallurgy of amorphous phosphorus-containing alloys are reported

  19. Safety consideration when handling metal powders

    CSIR Research Space (South Africa)

    Benson, JM

    2012-03-01

    Full Text Available Metal powder compaction offers unique advantages in the manufacture of net-shape components using techniques such as laser sintering, conventional press and sintering, metal injection moulding, direct rolling, direct forging, and hot isostatic...

  20. Maize porridge enriched with a micronutrient powder containing low-dose iron as NaFeEDTA but not amaranth grain flour reduces anemia and iron deficiency in Kenyan preschool children.

    Science.gov (United States)

    Macharia-Mutie, Catherine W; Moretti, Diego; Van den Briel, Natalie; Omusundi, Agnes M; Mwangi, Alice M; Kok, Frans J; Zimmermann, Michael B; Brouwer, Inge D

    2012-09-01

    Few studies have evaluated the impact of fortification with iron-rich foods such as amaranth grain and multi-micronutrient powder (MNP) containing low doses of highly bioavailable iron to control iron deficiency anemia (IDA) in children. We assessed the efficacy of maize porridge enriched with amaranth grain or MNP to reduce IDA in Kenyan preschool children. In a 16-wk intervention trial, children (n = 279; 12-59 mo) were randomly assigned to: unrefined maize porridge (control; 4.1 mg of iron/meal; phytate:iron molar ratio 5:1); unrefined maize (30%) and amaranth grain (70%) porridge (amaranth group; 23 mg of iron/meal; phytate:iron molar ratio 3:1); or unrefined maize porridge with MNP (MNP group; 6.6 mg iron/meal; phytate:iron molar ratio 2.6:1; 2.5 mg iron as NaFeEDTA). Primary outcomes were anemia and iron status with treatment effects estimated relative to control. At baseline, 38% were anemic and 30% iron deficient. Consumption of MNP reduced the prevalence of anemia [-46% (95% CI: -67, -12)], iron deficiency [-70% (95% CI: -89, -16)], and IDA [-75% (95% CI: -92, -20)]. The soluble transferrin receptor [-10% (95% CI: -16, -4)] concentration was lower, whereas the hemoglobin (Hb) [2.7 g/L (95% CI: 0.4, 5.1)] and plasma ferritin [40% (95% CI: 10, 95)] concentrations increased in the MNP group. There was no significant change in Hb or iron status in the amaranth group. Consumption of maize porridge fortified with low-dose, highly bioavailable iron MNP can reduce the prevalence of IDA in preschool children. In contrast, fortification with amaranth grain did not improve iron status despite a large increase in iron intake, likely due to high ratio of phytic acid:iron in the meal.

  1. Effect of Tamarindus indica leaf powder on plasma concentrations of copper, zinc, and iron in fluorotic cows

    Directory of Open Access Journals (Sweden)

    Pinaki Samal

    2016-10-01

    Full Text Available Aim: The main objective of the study was to determine the deleterious effect of fluoride on plasma trace minerals of fluorotic cattle and to evaluate the effect of Tamarindus indica leaf powder toward correction of the same. Materials and Methods: A total of 30 cattle exhibiting chronic sign of fluorosis and 10 healthy cattle from nonfluorotic area were incorporated in this study. Fluorotic cattle were divided into three equal groups consisting of 10 cattle each. Group I from fluoride free area served as healthy control. The Group II received no treatment and served as disease control. Groups III and IV were supplemented with tamarind leaf powder at 15 g and 30 g/day with feed for 60 days. Plasma mineral status was evaluated after 60 days of treatment with double beam atomic absorption spectrophotometer. Results: Statistical analysis of data revealed a significant (p<0.05 decrease in mean plasma copper (Cu (0.344±0.007 ppm, zinc (Zn (0.692±0.06 ppm, and iron (Fe concentration (1.100±0.01 ppm in fluorotic cattle in comparison to healthy cattle (0.58±0.010, 2.342±0.04, 1.406±0.04 ppm, respectively. Significant (p<0.05 increase in Cu, Zn, and Fe was recorded after supplementation of tamarind leaf powder to the fluorotic cattle. Conclusion: It was concluded that fluorotic cattle might be supplemented with T. indica leaf powder with feed for the correction of the decreased level of certain plasma minerals.

  2. Electro sinter forging of titanium disks

    DEFF Research Database (Denmark)

    Cannella, Emanuele; Nielsen, Chris Valentin; Bay, Niels Oluf

    Electro sinter forging (ESF) is a new sintering process based on the principle of electrical Joule heating. In the present work, middle frequency direct current (MFDC) was flowing through the powder compact, which was under mechanical pressure. The main parameters are the high electrical current,...

  3. Sintering of ultra high molecular weight polyethylene

    Indian Academy of Sciences (India)

    Abstract. Ultra high molecular weight polyethylene (UHMWPE) is a high performance polymer having low coefficient of friction, good abrasion resistance, good chemical ... In this study, we report our results on compaction and sintering behaviour of two grades of UHMWPE with reference to the powder morphology, sintering ...

  4. Sintering of zirconia in high-pressure

    International Nuclear Information System (INIS)

    Kunrath, A.O.; Strohaecker, T.R.; Pereira, A.S.; Jornada, J.A.H. da; Piermarini, G.J.

    1989-01-01

    A systematic study about the sintering of zirconia hyperfines powders in high-pressure is presented. The differents conditions effect of sintering in microstructure and in hardness and tenacity properties of zirconia samples with a very fine grain is also studied. (C.G.C.) [pt

  5. Modeling the microstructural evolution during constrained sintering

    DEFF Research Database (Denmark)

    Bjørk, Rasmus; Frandsen, Henrik Lund; Tikare, V.

    A numerical model able to simulate solid state constrained sintering of a powder compact is presented. The model couples an existing kinetic Monte Carlo (kMC) model for free sintering with a finite element (FE) method for calculating stresses on a microstructural level. The microstructural respon...

  6. Manganese iron oxide superparamagnetic powder by mechanochemical processing. Nanoparticles functionalization and dispersion in a nanofluid

    Energy Technology Data Exchange (ETDEWEB)

    Bellusci, M., E-mail: mariangela.bellusci@enea.it; Aliotta, C. [ENEA, CR Casaccia, Dipartimento di Chimica e Technologia dei Materiali (Italy); Fiorani, D. [ISM-CNR, Area della Ricerca (Italy); La Barbera, A.; Padella, F. [ENEA, CR Casaccia, Dipartimento di Chimica e Technologia dei Materiali (Italy); Peddis, D. [ISM-CNR, Area della Ricerca (Italy); Pilloni, M. [ENEA, CR Casaccia, Dipartimento di Chimica e Technologia dei Materiali (Italy); Secci, D. [Universita di Roma La Sapienza, Dipartimento di Chimica e Tecnologie del Farmaco (Italy)

    2012-06-15

    Manganese ferrite nanoparticles were synthesized using a High-Energy Ball-Milling mechanochemical method. After 1 h of milling, the process produces a material consisting of single crystalline domain nanoparticles having a diameter of about 8 nm. Chemical properties of the synthesized powders allow an easy functionalization with citric acid. Both as-obtained and functionalized samples show superparamagnetic behaviour at room temperature, and the functionalized powder is stably dispersible in aqueous media at physiological pH. The average hydrodynamic diameter is equal to {approx}60 nm. Nanoparticles obtained by the reported High-Energy Ball-Milling method can be synthesized with high yield and low costs and can be successfully utilized in ferrofluids development for biomedical applications.

  7. Plasma transferred arc surface alloying of Cr-Ni-Mo powders on compacted graphite iron

    NARCIS (Netherlands)

    Feng, Jijun; Pan, Chunxu; Lu, Liulin; Huang, Qiwen; Cao, Huatang

    2016-01-01

    A Cr-Ni-Mo overlayer was deposited on the surface of compacted graphite iron (CGI) by the plasma transferred arc (PTA) alloying technique. The microstructure of Cr-Ni-Mo overlayer was characterized by optical microscopy (OM), scanning electron microscopy (SEM) equipped with energy dispersive

  8. Comparative sinterability of combustion synthesized and commercial titanium carbides

    International Nuclear Information System (INIS)

    Manley, B.W.

    1984-11-01

    The influence of various parameters on the sinterability of combustion synthesized titanium carbide was investigaged. Titanium carbide powders, prepared by the combustion synthesis process, were sintered in the temperature range 1150 to 1600 0 C. Incomplete combustion and high oxygen contents were found to be the cause of reduced shrinkage during sintering of the combustion syntheized powders when compared to the shrinkage of commercial TiC. Free carbon was shown to inhibit shrinkage. The activation energy for sintering was found to depend on stoichiometry (C/Ti). With decreasing C/Ti, the rate of sintering increased. 29 references, 16 figures, 13 tables

  9. Spark plasma sintering of hydrothermally synthesized bismuth ferrite

    Directory of Open Access Journals (Sweden)

    Zorica Branković

    2016-12-01

    Full Text Available Bismuth ferrite, BiFeO3 (BFO, powder was synthesized by hydrothermal method from Bi(NO33·5 H2O and Fe(NO33·9 H2O as precursors. The synthesized powder was further sintered using spark plasma sintering (SPS. The sintering conditions were optimized in order to achieve high density, minimal amount of secondary phases and improved ferroelectric and magnetic properties. The optimal structure and properties were achieved after spark plasma sintering at 630 °C for 20 min, under uniaxial pressure of 90 MPa. The composition, microstructure, ferroelectric and magnetic properties of the SPS samples were characterized and compared to those of conventionally sintered ceramics obtained from the same powder. Although the samples sintered using conventional method showed slightly lower amount of secondary phases, the spark plasma sintered samples exhibited favourable microstructure and better ferroelectric properties.

  10. Simultaneous direct determination of aluminum, calcium and iron in silicon carbide and silicon nitride powders by slurry-sampling graphite furnace AAS.

    Science.gov (United States)

    Minami, Hirotsugu; Yada, Masako; Yoshida, Tomomi; Zhang, Qiangbin; Inoue, Sadanobu; Atsuya, Ikuo

    2004-03-01

    A fast and accurate analytical method was established for the simultaneous direct determination of aluminum, calcium and iron in silicon carbide and silicon nitride powders by graphite furnace atomic absorption spectrometry using a slurry sampling technique and a Hitachi Model Z-9000 atomic absorption spectrometer. The slurry samples were prepared by the ultrasonication of silicon carbide or silicon nitride powders with 0.1 M nitric acid. Calibration curves were prepared by using a mixed standard solution containing aluminum, calcium, iron and 0.1 M nitric acid. The analytical results of the proposed method for aluminum, calcium and iron in silicon carbide and silicon nitride reference materials were in good agreement with the reference values. The detection limits for aluminum, calcium and iron were 0.6 microg/g, 0.15 microg/g and 2.5 microg/g, respectively, in solid samples, when 200 mg of powdered samples were suspended in 20 ml of 0.1 M nitric acid and a 10 microl portion of the slurry sample was then measured. The relative standard deviation of the determination of aluminum, calcium and iron was 5 - 33%.

  11. Neutron diffraction study of the interaction of iron with amorphous fullerite

    Science.gov (United States)

    Borisova, P. A.; Agafonov, S. S.; Blanter, M. S.; Somenkov, V. A.

    2014-01-01

    The amorphous fullerite C60 has been prepared by mechanical activation (grinding in a ball mill), and its interaction with iron during sintering of powders with 0-95 at % Fe has been studied. After sintering in the range 800-1200°C under a pressure of 70 MPa, the samples have nonequilibrium structures different from the structures of both annealed and quenched steels. In this case, the carbon phase, i.e., amorphous fullerite, undergoes a polyamorphous transition to amorphous graphite. It has also been shown that the interaction of amorphous fullerite with iron is weaker compared to crystalline fullerite or crystalline graphite.

  12. Development of Powder-in-Tube Processed Iron Pnictide Wires and Tapes

    KAUST Repository

    Ma, Yanwei

    2011-06-01

    The development of PIT fabrication process of iron pnictide superconducting wires and tapes has been reviewed. Silver was found to be the best sheath material, since no reaction layer was observed between the silver sheath and the superconducting core. The grain connectivity of iron pnictide wires and tapes has been markedly improved by employing Ag or Pb as dopants. At present, critical current densities in excess of 3750 A /cm 2 (I c = 37.5 A) at 4.2 K have been achieved in Ag-sheathed SrKFeAs wires prepared with the above techniques, which is the highest value obtained in iron-based wires and tapes so far. Moreover, Ag-sheathed Sm-1111 superconducting tapes were successfully prepared by PIT method at temperatures as low as ̃ 900 °C, instead of commonly used temperatures of ̃ 1200 °C. These results demonstrate the feasibility of producing superconducting pnictide composite wires, even grain boundary properties require much more attention. © 2010 IEEE.

  13. Reactive Sintering of Bimodal WC-Co Hardmetals

    OpenAIRE

    Marek Tarraste; Kristjan Juhani; Jüri Pirso; Mart Viljus

    2015-01-01

    Bimodal WC-Co hardmetals were produced using novel technology - reactive sintering. Milled and activated tungsten and graphite powders were mixed with commercial coarse grained WC-Co powder and then sintered. The microstructure of produced materials was free of defects and consisted of evenly distributed coarse and fine tungsten carbide grains in cobalt binder. The microstructure, hardness and fracture toughness of reactive sintered bimodal WC-Co hardmetals is exhibited. Developed bimodal har...

  14. Sintered ceramics having controlled density and porosity

    International Nuclear Information System (INIS)

    Brassfield, H.C.; DeHollander, W.R.; Nivas, Y.

    1980-01-01

    A new method was developed for sintering ceramic uranium dioxide powders, in which ammonium oxalate is admixed with the powder prior to being pressed into a cylindrical green body, so that the end-point density of the final nuclear-reactor fuel product can be controlled. When the green body is heated, the ammonium oxalate decomposes and leaves discrete porosity in the sintered body, which corresponds to the ammonium oxalate regions in the green body. Thus the end-point density of the sintered body is a function of the amount of ammonium oxalate added. The final density of the sintered product is about 90-97% of the theoretical. The addition of ammonium oxalate also allows control of the pore size and distribution throughout the fuel. The process leaves substantially no impurities in the sintered strucuture. (DN)

  15. Aluminum powder metallurgy processing

    Energy Technology Data Exchange (ETDEWEB)

    Flumerfelt, J.F.

    1999-02-12

    The objective of this dissertation is to explore the hypothesis that there is a strong linkage between gas atomization processing conditions, as-atomized aluminum powder characteristics, and the consolidation methodology required to make components from aluminum powder. The hypothesis was tested with pure aluminum powders produced by commercial air atomization, commercial inert gas atomization, and gas atomization reaction synthesis (GARS). A comparison of the GARS aluminum powders with the commercial aluminum powders showed the former to exhibit superior powder characteristics. The powders were compared in terms of size and shape, bulk chemistry, surface oxide chemistry and structure, and oxide film thickness. Minimum explosive concentration measurements assessed the dependence of explosibility hazard on surface area, oxide film thickness, and gas atomization processing conditions. The GARS aluminum powders were exposed to different relative humidity levels, demonstrating the effect of atmospheric conditions on post-atomization processing conditions. The GARS aluminum powders were exposed to different relative humidity levels, demonstrating the effect of atmospheric conditions on post-atomization oxidation of aluminum powder. An Al-Ti-Y GARS alloy exposed in ambient air at different temperatures revealed the effect of reactive alloy elements on post-atomization powder oxidation. The pure aluminum powders were consolidated by two different routes, a conventional consolidation process for fabricating aerospace components with aluminum powder and a proposed alternative. The consolidation procedures were compared by evaluating the consolidated microstructures and the corresponding mechanical properties. A low temperature solid state sintering experiment demonstrated that tap densified GARS aluminum powders can form sintering necks between contacting powder particles, unlike the total resistance to sintering of commercial air atomization aluminum powder.

  16. Application of Moringa Oleifera Seed Powder For Iron (III Coagulation on Local Water Resources

    Directory of Open Access Journals (Sweden)

    Fadillah Utami Prasetyaningtyas

    2013-07-01

    Full Text Available This research aims to know the effect of the use of powder moringa seed to coagulant mass and coagulation process, and its effectiveness to increase the quality of pure water. This research uses factorial research design and statistic test MANOVA. To analyse water quality, the researcher uses Fe parameter.  A graphic of coagulant mass and time for each parameter is used to analyse the data. Based on the research result, the uses of moringa seed as coagulant in each 300 mL mineral water gives a possitives result to the river water sample using 100 mg coagulant mass and sedimentations time for 60 minutes, well water sample using 500 mg coagulant mass and sedimentations time for 60 minutes, tap water sample using 300 mg  coagulant mass and sedimentations time for 90 minutes. The effective coagulant that increase the water quality on well water is 98,32% of moringa seed powder, on river water is 96,64%  and for tap water is 25,62%.

  17. Permeability measurements in cobalt ferrite and carbonyl iron powders and suspensions

    International Nuclear Information System (INIS)

    Vicente, J. de; Bossis, G.; Lacis, S.; Guyot, M.

    2002-01-01

    Magnetic permeability data of cobalt ferrite and carbonyl iron suspensions are discussed. Using an induction method, the relative differential permeability, μ r,dif , was measured as a function of the internal magnetic field for different volume fractions of the solid phase. In the case of cobalt ferrite suspensions, the μ r,dif -H curve was obtained for a first increasing ramp of magnetic field (data series ''1''), a decreasing ramp (data series ''2''), and the second increasing one (data series ''3''). Series ''1'' showed a maximum in the μ r,dif -H trend that did not appear in series ''2'' and ''3''. Furthermore, the data in series ''2'' and ''3'' are always below those in series ''1''. The latter behavior could be ascribed to the presence of hysteresis, and in fact it was not observed in carbonyl iron suspensions, where hysteresis is absent. The presence of the maximum in permeability is common for both types of suspensions. It is found that it only disappears if the particle motions are restricted by dispersing them in a rigid (epoxy) matrix, or if the suspensions are previously structured by applying a magnetic field to a sample prepared in an elastomer matrix. We conclude that the maxima in μ r,dif -H curves are associated to the motion or orientation of the dispersed particles during application of the first field ramp. The comparison with predictions of models allows to deduce some quantitative information on the structures formed by the particles

  18. Moessbauer analysis of Nd-Co M-type strontium hexaferrite powders with different iron content

    Energy Technology Data Exchange (ETDEWEB)

    Herme, Carlos; Jacobo, Silvia E., E-mail: sjacobo@fi.uba.ar [Universidad de Buenos Aires, Facultad de Ingenieria and INTECIN-Conicet (Argentina); Bercoff, Paula G. [Universidad Nacional de Cordoba and IFFAMAF, Facultad de Matematica, Astronomia y Fisica (Argentina); Arcondo, Bibiana [Universidad de Buenos Aires, Facultad de Ingenieria and INTECIN-Conicet (Argentina)

    2010-01-15

    The structural analysis of strontium hexaferrites SrFe{sub x}O{sub 19} (for x 12, 11 and 10) and substituted samples Sr{sub 0.7}Nd{sub 0.3}Fe{sub 12-y}Co{sub 0.3}O{sub 19} (for y = 0.3,1.3 and 2.3) prepared through the citrate precursor method is shown. Nd and Co substitution modifies saturation magnetization (M{sub S}) and increases coercivity (H{sub c}) in samples heat-treated at 1100 deg. C for two hours. Moessbauer analyses show different iron occupancy and the influence of the Fe{sup 3+} content is particularly emphasized. Hematite segregation is observed for some compositions. Samples with low Fe{sup 3+} content show the best magnetic properties with no secondary phase segregation.

  19. Utilization of dilatometer for characterization of UO2 powders

    International Nuclear Information System (INIS)

    Bhattacharjee, S.; Broczkowski, M.E.; Kryst, K.; Ioffe, M.S.; Murchie, M.P.

    2010-01-01

    Particle size and specific surface area measurements are conventional characterization techniques for ceramic powders to predict sintering behaviour. Dilatometry is one of the most popular techniques in ceramics to study the sintering characteristics for optimization of firing processes. Uranium dioxide (UO 2 ) powders from different sources were characterized by conventional techniques and these characteristics were correlated with sintering behaviour, as measured with a dilatometer. The suitability of dilatometry to correlate the sintering characteristics of UO 2 powder with variations in the O/U ratio, particle size and green density was discussed. Explanations of features in the sintering profiles for UO 2 powders have been presented. (author)

  20. Gasification Reaction Characteristics between Biochar and CO2 as well as the Influence on Sintering Process

    Directory of Open Access Journals (Sweden)

    Min Gan

    2017-01-01

    Full Text Available For achieving green production of iron ore sintering, it is significant to substitute biochar, which is a clean and renewable energy, for fossil fuels. In this paper, the gasification reaction between CO2 and biochar was investigated. The results showed the initial temperature and the final temperature of the gasification reaction between biochar and CO2 were lower, while the maximum weight loss rate and the biggest heat absorption value were much higher than those of coke breeze, which indicated gasification reaction between the biochar and CO2 occurred rapidly at lower temperature. The gasification activation energy of biochar was 131.10 kJ/mol, which was lower than that of the coke breeze by 56.26 kJ/mol. Therefore, biochar had a higher reactivity and easily reacted with CO2 to generate CO. As a result, when biochar replaced coke powder at equal heat condition in sintering process, the combustion efficiency of fuel decreased and was disadvantage to the mineralization of iron ores at high temperature. With the increase of substitute proportion, the sinter yield, tumble strength, and productivity were decreased. The proportion of biochar replacing coke breeze should not be higher than 40%. By reducing the heat replacement ratio of biochar, the yield and quality of sinter got improved.

  1. Effects of sintering atmosphere and initial particle size on sintering of gadolinia-doped ceria

    International Nuclear Information System (INIS)

    Batista, Rafael Morgado

    2014-01-01

    The effects of the sintering atmosphere and initial particle size on the sintering of ceria containing 10 mol% gadolinia (GdO 1.5 ) were systematically investigated. The main physical parameter was the specific surface area of the initial powders. Nanometric powders with three different specific surface areas were utilized, 210 m 2 /g, 36,2 m 2 /g e 7,4 m 2 /g. The influence on the densification, and micro structural evolution were evaluated. The starting sintering temperature was verified to decrease with increasing on the specific surface area of raw powders. The densification was accelerated for the materials with smaller particle size. Sintering paths for crystallite growth were obtained. Master sintering curves for gadolinium-doped ceria were constructed for all initial powders. A computational program was developed for this purpose. The results for apparent activation energy showed noticeable dependence with specific surface area. In this work, the apparent activation energy for densification increased with the initial particle size of powders. The evolution of the particle size distributions on non isothermal sintering was investigated by WPPM method. It was verified that the grain growth controlling mechanism on gadolinia doped ceria is the pore drag for initial stage and beginning of intermediate stage. The effects of the sintering atmosphere on the stoichiometry deviation of ceria, densification, microstructure evolution, and electrical conductivity were analyzed. Inert, oxidizing, and reducing atmospheres were utilized on this work. Deviations on ceria stoichiometry were verified on the bulk materials. The deviation verified was dependent of the specific surface area and sintering atmosphere. Higher reduction potential atmospheres increase Ce 3+ bulk concentration after sintering. Accelerated grain growth and lower electrical conductivities were verified when reduction reactions are significantly present on sintering. (author)

  2. Preparation of Ni-Ti shape memory alloy by spark plasma sintering method

    Czech Academy of Sciences Publication Activity Database

    Salvetr, P.; Kubatík, Tomáš František; Novák, P.

    2016-01-01

    Roč. 16, č. 4 (2016), s. 804-808 ISSN 1213-2489 Institutional support: RVO:61389021 Keywords : Ni-Ti alloy * Powder metallurgy * Reactive sintering * Spark plasma sintering Subject RIV: JK - Corrosion ; Surface Treatment of Materials

  3. Iron

    Science.gov (United States)

    Iron is a mineral that our bodies need for many functions. For example, iron is part of hemoglobin, a protein which carries ... It helps our muscles store and use oxygen. Iron is also part of many other proteins and ...

  4. Boundary structure modification and magnetic properties of Nd-Fe-B sintered magnets by co-doping with Dy{sub 2}O{sub 3}/S powders

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Fang [Institute for Advanced Materials& Technology, University of Science and Technology Beijing, Beijing 100083 (China); Guo, Leichen [School of Engineering Technology, Purdue University, West Lafayette, Indiana 47907 (United States); Li, Ping [Institute for Advanced Materials& Technology, University of Science and Technology Beijing, Beijing 100083 (China); Zhao, Xuzhe [School of Engineering Technology, Purdue University, West Lafayette, Indiana 47907 (United States); Sui, Yanli [State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing 100083 (China); Guo, Zhimeng, E-mail: guozhimengustb@163.com [Institute for Advanced Materials& Technology, University of Science and Technology Beijing, Beijing 100083 (China); Gao, Xuexu [State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing 100083 (China)

    2017-05-01

    In this paper, the effect of Dy{sub 2}O{sub 3}/S co-doping on the magnetic properties and microstructure was studied in Nd-Fe-B sintered magnets. With S co-doping, the coercivity increased due to grain boundary modification and Dy selective introduction. Continuous grain boundary phases were formed in the co-doped magnets with smaller grain size. The average grain size after a doping of 0.2 wt% S is 7.25 µm, which is approximately 2.37 µm smaller than that of the S-free sintered magnets(9.62 µm). The coercivity of the Dy{sub 2}O{sub 3}/0.2 wt% S co-doped magnets could be increased from 20.9 to 22.8 kOe with changing the remanence and the maximum magnetic energy product slightly. S precipitates in the Nd-rich phases were hexagonal Nd{sub 2}O{sub 2}S phase. Dy avoided the Nd{sub 2}O{sub 2}S phase in the triple junction region, resulting in more available Dy atoms diffusing into the Nd{sub 2}Fe{sub 14}B phase grains to enhance the anisotropy field. Dy-saving was achieved by forming Nd{sub 2}O{sub 2}S phase in the Dy{sub 2}O{sub 3}/S co-doped magnets. - Highlights: • The average grain size of Dy{sub 2}O{sub 3}/S co-doped magnets is 2.37 μm smaller than that of Dy{sub 2}O{sub 3} doped magnets. • The Dy atoms avoid the Nd{sub 2}O{sub 2}S phases and more of them become available to diffuse into the Nd{sub 2}Fe{sub 14}B phases. • The coercivity reaches maximum when S content is 0.2 wt%, 9% higher than the 20.9 kOe coercivity of the S-free magnets.

  5. Microwave absorption properties of a wave-absorbing coating employing carbonyl-iron powder and carbon black

    International Nuclear Information System (INIS)

    Liu Lidong; Duan Yuping; Ma Lixin; Liu Shunhua; Yu Zhen

    2010-01-01

    To prevent serious electromagnetic interference, a single-layer wave-absorbing coating employing complex absorbents composed of carbonyl-iron powder (CIP) and carbon black (CB) with epoxy resin as matrix was prepared. The morphologies of CIP and CB were characterized by scanning electron microscope (SEM) and transmission electron microscope (TEM), respectively. The electromagnetic parameters of CIP and CB were measured in the frequency range of 2-18 GHz by transmission/reflection technology, and the electromagnetic loss mechanisms of the two particles were discussed, respectively. The microwave absorption properties of the coatings were investigated by measuring reflection loss (RL) using arch method. The effects of CIP ratio, CB content and thickness on the microwave absorption properties were discussed, respectively. The results showed that the higher thickness, CIP or CB content could make the absorption band shift towards the lower frequency range. Significantly, the wave-absorbing coating could be applied in different frequency ranges according to actual demand by controlling the content of CIP or CB in composites.

  6. Effect of nitrogen on the preparation (powder synthesis - sintering) and on the dielectric properties of 'MgAlON' spinel solid solutions

    International Nuclear Information System (INIS)

    Morey, O.

    2000-01-01

    The aim of this work is to show the effect of nitrogen on the synthesis, the sintering and the dielectric behaviour of 'MgAlON' spinel solid solutions. 'MgAlON' solid solutions (1.1 ≤ N ≤ 4.2 %) have been prepared by solid state reactions between Al 2 O 3 , MgO and AlN at high temperature (1450 degrees Celsius) under nitrogen atmosphere and characterized by granulometric analysis, Brunauer-Emmet-Teller (BET) surface area analysis, X-ray diffraction, scanning electron microscopy, Al 27 NMR, FTIR spectroscopy and thermoluminescence. Point defects have been revealed. They are in particular due to the nitrogen amount incorporated into the structure. The O/N substitution in the anionic lattice induces a delay to the densification when the nitrogen composition increases. The dielectric properties of these materials have been studied by two methods. The first one has a macroscopic character and is destructive. It allows to know the breakdown voltage and to calculate the dielectric rigidity of the material. The second one ('SEMM': 'Scanning Electron Microscopy Mirror') has a microscopic character and is nondestructive. Its principle is based on the charge injection with an electric beam. It gives the yield of charge trapping of the material. The good behaviour of these materials to the charge injection has been correlated to the oxygen vacancies in increasing amount with the nitrogen composition. (O.M.)

  7. A pilot study for determining the optimal operation condition for simultaneously controlling the emissions of PCDD/Fs and PAHs from the iron ore sintering process.

    Science.gov (United States)

    Chen, Yu-Cheng; Tsai, Perng-Jy; Mou, Jin-Luh; Kuo, Yu-Chieh; Wang, Shih-Min; Young, Li-Hao; Wang, Ya-Fen

    2012-09-01

    In this study, the cost-benefit analysis technique was developed and incorporated into the Taguchi experimental design to determine the optimal operation combination for the purpose of providing a technique solution for controlling both emissions of PCDD/Fs and PAHs, and increasing both the sinter productivity (SP) and sinter strength (SS) simultaneously. Four operating parameters, including the water content, suction pressure, bed height, and type of hearth layer, were selected and all experimental campaigns were conducted on a pilot-scale sinter pot to simulate various sintering operating conditions of a real-scale sinter plant. The resultant optimal combination could reduce the total carcinogenic emissions arising from both emissions of PCDD/Fs and PAHs by 49.8%, and increase the sinter benefit associated with the increase in both SP and SS by 10.1%, as in comparison with the operation condition currently used in the real plant. The ANOVA results indicate that the suction pressure was the most dominant parameter in determining the optimal operation combination. The above result was theoretically plausible since the higher suction pressure provided more oxygen contents leading to the decrease in both PCDD/F and PAH emissions. But it should be noted that the results obtained from the present study were based on pilot scale experiments, conducting confirmation tests in a real scale plant are still necessary in the future. Copyright © 2012 Elsevier Ltd. All rights reserved.

  8. Microstructure and Magnetic Properties of NdFeB Sintered Magnets Diffusion-Treated with Cu/Al Mixed Dyco Alloy-Powder

    Directory of Open Access Journals (Sweden)

    Lee M.-W.

    2017-06-01

    Full Text Available We investigated the microstructural and magnetic property changes of DyCo, Cu + DyCo, and Al + DyCo diffusion-treated NdFeB sintered magnets. The coercivity of all diffusion treated magnet was increased at 880ºC of 1st post annealing(PA, by 6.1 kOe in Cu and 7.0 kOe in Al mixed DyCo coated magnets, whereas this increment was found to be relatively low (3.9 kOe in the magnet coated with DyCo only. The diffusivity and diffusion depth of Dy were increased in those magnets which were treated with Cu or Al mixed DyCo, mainly due to comparatively easy diffusion path provided by Cu and Al because of their solubility with Ndrich grain boundary phase. The formation of Cu/Al-rich grain boundary phase might have enhanced the diffusivity of Dy-atoms. Moreover, relatively a large number of Dy atoms reached into the magnet and mostly segregated at the interface of Nd2Fe14B and grain boundary phases covering Nd2Fe14B grains so that the core-shell type structures were developed. The formation of highly anisotropic (Nd, Dy2Fe14B phase layer, which acted as the shell in the core-shell type structure so as to prevent the reverse domain movement, was the cause of enhancing the coercivity of diffusion treated NdFeB magnets. Segregation of cobalt in Nd-rich TJP followed by the formation of Co-rich phase was beneficial for the coercivity enhancement, resulting in the stabilization of the metastable c-Nd2O3 phase.

  9. Effect of sintering temperature on microstructure and compressive strength of B4C-AlSi eutectic alloy

    International Nuclear Information System (INIS)

    Liu Jinyun; Zha Wusheng; Liu Gaihua; Lan Jun; Feng Quanhe; Zou Congpei

    2008-01-01

    The block neutron absorber of B 4 C based on Al-Si eutectic alloy has been prepared by powder-metallurgy method. The effects of sinter temperature on microstructure, compressive strength, and ductility of sintered billets have been investigated. It has been shown that the sintering temperature decides sensitively the compressive strength and ductility of sintered billets. Sintered under 550, 555, 560, and 565 degree C, the billet shows different states, such as sub-sintered, best-sintered, over-sintered, and molten. Sintered under 550 degree C, the powder have not been metallurgically combined with each other. Beyond 560 degree C, the billets are molten. The 555 degree C is the best sintering temperature, under which the powder have been partly melted and the metallurgical combination has been occurred, then the billets have a better ductility. (authors)

  10. Preparation of superconducting powders by freeze-drying

    International Nuclear Information System (INIS)

    Johnson, S.M.; Gusman, M.I.; Rowcliffe, D.J.; Geballe, T.H.; Sun, J.Z.

    1987-01-01

    A method of preparing superconducting powders by freeze-drying is described. Powders produced by this method are homogeneous, have high purities, and are very reactive. Materials sintered from these powders have densities up to 89% of the theoretical density, and exhibit very sharp resistivity drops and large Meissner effects. The microstructure of the materials is very sensitive to the sintering temperature

  11. Investment casting or powder metallurgy – the ecological aspect

    Directory of Open Access Journals (Sweden)

    J. Tomasik

    2009-04-01

    Full Text Available The paper presents an analysis of manufacturing methods of material-saving products in relation to investment castings and sinteredpowder technology. Surface microgeometry, shape accuracy, performance parameters, manufacturing costs and energy consumption weretaken into account to make the optimal choice. The analysis was conducted by comparing test results for sintered powder products basedon Distaloy AB alloy that consists of 0.55% C, 1.5% Cu, 1.75% Ni and 0.5% Mo and investment castings made of high alloy cast steel andnodular cast iron. The analysis made it possible to choose the best technology, considering also the ecological aspect.

  12. New materials through a variety of sintering methods

    Science.gov (United States)

    Jaworska, L.; Cyboroń, J.; Cygan, S.; Laszkiewicz-Łukasik, J.; Podsiadło, M.; Novak, P.; Holovenko, Y.

    2018-03-01

    New sintering techniques make it possible to obtain materials with special properties that are impossible to obtain by conventional sintering techniques. This issue is especially important for ceramic materials for application under extreme conditions. Following the tendency to limit critical materials in manufacturing processes, the use of W, Si, B, Co, Cr should be limited, also. One of the cheapest and widely available materials is aluminum oxide, which shows differences in phase composition, grain size, hardness, strain and fracture toughness of the same type of powder, sintered via various methods. In this paper the alumina was sintered using the conventional free sintering process, microwave sintering, Spark Plasma Sintering (SPS), high pressure-high temperature method (HP-HT) and High Pressure Spark Plasma Sintering (HP SPS). Phase composition analysis, by X-ray diffraction of the alumina materials sintered using various methods, was carried out. For the conventional sintering method, compacts are composed of α-Al2O3 and θ-Al2O3. For compacts sintered using SPS, microwave and HP-HT methods, χ-Al2O3 and γ-Al2O3 phases were additionally present. Mechanical and physical properties of the obtained materials were compared between the methods of sintering. On the basis of images from scanning electron microscope quantitative analysis was performed to determine the degree of grain growth of alumina after sintering.

  13. Sintering equation: determination of its coefficients by experiments - using multiple regression

    International Nuclear Information System (INIS)

    Windelberg, D.

    1999-01-01

    Sintering is a method for volume-compression (or volume-contraction) of powdered or grained material applying high temperature (less than the melting point of the material). Maekipirtti tried to find an equation which describes the process of sintering by its main parameters sintering time, sintering temperature and volume contracting. Such equation is called a sintering equation. It also contains some coefficients which characterise the behaviour of the material during the process of sintering. These coefficients have to be determined by experiments. Here we show that some linear regressions will produce wrong coefficients, but multiple regression results in an useful sintering equation. (orig.)

  14. Iron

    DEFF Research Database (Denmark)

    Hansen, Jakob Bondo; Moen, I W; Mandrup-Poulsen, T

    2014-01-01

    The interest in the role of ferrous iron in diabetes pathophysiology has been revived by recent evidence of iron as an important determinant of pancreatic islet inflammation and as a biomarker of diabetes risk and mortality. The iron metabolism in the β-cell is complex. Excess free iron is toxic......, but at the same time, iron is required for normal β-cell function and thereby glucose homeostasis. In the pathogenesis of diabetes, iron generates reactive oxygen species (ROS) by participating in the Fenton chemistry, which can induce oxidative damage and apoptosis. The aim of this review is to present...... and discuss recent evidence, suggesting that iron is a key pathogenic factor in both type 1 and type 2 diabetes with a focus on inflammatory pathways. Pro-inflammatory cytokine-induced β-cell death is not fully understood, but may include iron-induced ROS formation resulting in dedifferentiation by activation...

  15. Influence of sintering atmosphere on the mechanical properties of steel P / M AISI 430L; Influencia de la atmosfera de sinterizacion en las propiedades mecanicas de los aceros P/M AISI 430L

    Energy Technology Data Exchange (ETDEWEB)

    Iglesias, F. J.; Martinez, C.; Costes, M. T.; Ruiz, J. M.; Garcia, L. E.; Corpas, F.

    2014-04-01

    It has studied the stainless steel powder metallurgy AISI 430L. It has compared the sintering in two different atmospheres; in vacuum, and in an atmosphere containing nitrogen. It has developed a heat treatment with the aim of improving the mechanical properties. This has been done through microstructural modification of complex nitrides of iron and chromium precipitates during the phase of sintering. Physical properties have been evaluated and are been performing a microstructural analysis for microstructure related to the increase in mechanical properties. (Author)

  16. Study on selective laser sintering of glass fiber reinforced polystyrene

    Science.gov (United States)

    Yang, Laixia; Wang, Bo; Zhou, Wenming

    2017-12-01

    In order to improve the bending strength of Polystyrene (PS) sintered parts by selective laser sintering, Polystyrene/glass fiber (PS/GF) composite powders were prepared by mechanical mixing method. The size distribution of PS/GF composite powders was characterized by laser particle size analyzer. The optimum ratio of GF was determined by proportioning sintering experiments. The influence of process parameters on the bending strength of PS and PS/GF sintered parts was studied by orthogonal test. The result indicates that the particle size of PS/GF composite powder is mainly distributed in 24.88 μm~139.8 μm. When the content of GF is 10%, it has better strengthen effect. Finally, the article used the optimum parameter of the two materials to sinter prototype, it is found that the PS/GF prototype has the advantages of good accuracy and high strength.

  17. Models of current sintering

    Science.gov (United States)

    Angst, Sebastian; Engelke, Lukas; Winterer, Markus; Wolf, Dietrich E.

    2017-06-01

    Densification of (semi-)conducting particle agglomerates with the help of an electrical current is much faster and more energy efficient than traditional thermal sintering or powder compression. Therefore, this method becomes more and more common among experimentalists, engineers, and in industry. The mechanisms at work at the particle scale are highly complex because of the mutual feedback between current and pore structure. This paper extends previous modelling approaches in order to study mixtures of particles of two different materials. In addition to the delivery of Joule heat throughout the sample, especially in current bottlenecks, thermoelectric effects must be taken into account. They lead to segregation or spatial correlations in the particle arrangement. Various model extensions are possible and will be discussed.

  18. Immobilization of Uranium Silicides in Sintered Glass

    International Nuclear Information System (INIS)

    Mateos, P.; Russo, D.O.; Heredia, A.D.; Sanfilippo, M.

    2003-01-01

    High activity nuclear spent fuels vitrification by fusion is a well known technology which has industrial scale in France, England, Japan, EEUU. Borosilicates glasses are used in this process.Sintered glasses are an alternative to the immobilization task in which there is also a wide experience around the world.The available technics are: cold pressing and sintering , hot-pressing and hot isostatic pressing.This work compares Borosilicates and Iron silicates sintered glasses behaviour when different ammounts of nuclear simulated waste is added

  19. Carbon Co-Deposition During Gas Reduction of Water-Atomized Fe-Cr-Mo Powder

    Directory of Open Access Journals (Sweden)

    Ali B.

    2017-06-01

    Full Text Available The water atomization of iron powder with a composition of Fe-3Cr-0.5Mo (wt.% at 1600°C and 150 bar creates an oxide layer, which in this study was reduced using a mixture of methane (CH4 and argon (Ar gas. The lowest oxygen content was achieved with a 100 cc/min flow rate of CH4, but this also resulted in a co-deposition of carbon due to the cracking of CH4. This carbon can be used directly to create high-quality, sinter hardenable steel, thereby eliminating the need for an additional mixing step prior to sintering. An exponential relationship was found to exist between the CH4 gas flow rate and carbon content of the powder, meaning that its composition can be easily controlled to suit a variety of different applications.

  20. 3D Model Studies on the Effect of Bed and Powder Type Upon Radial Static Pressure and Powder Distribution in Metallurgical Shaft Furnaces

    Directory of Open Access Journals (Sweden)

    Panic B.

    2017-09-01

    Full Text Available The flow of gases in metallurgical shaft furnaces has a decisive influence on the course and process efficiency. Radial changes in porosity of the bed cause uneven flow of gas along the radius of the reactor, which sometimes is deliberate and intentional. However, holdup of solid particles in descending packed beds of metallurgical shaft furnaces can lead to unintentional changes in porosity of the bed along the radial reactor. Unintentional changes in porosity often disrupt the flow of gas causing poor performance of the furnace. Such disruptions of flow may occur in the blast furnace due to high level of powder content in gas caused by large amount of coal dust/powder insufflated as fuel substitute. The paper describes the model test results of radial distribution of static pressure and powder hold up within metallurgical reactor. The measurements were carried out with the use of 3D physical model of two-phase flow gas-powder in the moving (descending packed bed. Sinter or blast furnace pellets were used as packed bed while carbon powder or iron powder were used as the powder. Wide diversity within both static pressure distribution and powder distribution along the radius of the reactor were observed once the change in the type of powder occurred.

  1. Evaluation of the influence of the Ca/P ratio on the values of crystallinity and growth of crystals during sintering of hydroxyapatite powders'; Avaliacao da influencia da razao Ca/P nos valores de cristalinidade e crescimento de cristais durante a sinterizacao de pos de hidroxiapatita

    Energy Technology Data Exchange (ETDEWEB)

    Azevedo, A.G.S.; Araujo Junior, A.G.; Strecker, K., E-mail: adrianogalvao26@yahoo.com.br [Universidade Federal de Sao Joao del-Rei (UFSJ), MG (Brazil)

    2014-07-01

    Samples of hydroxyapatite (HAp) were synthesized by co-precipitation of solution with the precursors ions. At the end of synthesis samples with different reasons of calcium and phosphor were obtained and sintered in different temperature. The X-ray diffraction show that stoichiometry of the powders influenced in the sintering process. The samples with low calcium concentration (Ca/P=1,47) presented others peaks different those of stoichiometry hydroxyapatite. Phases of tricalcium phosphate (TCP (Ca{sub 3}(PO{sub 4}){sub 2})) were observed and the intensity of peaks increased with the increase of the sintering temperature due the decomposition of HAp in others calcium phosphates. The diffraction patterns of the samples with high calcium concentration (Ca/P=1,73) presented some peaks of lower intensity associated with Ca(OH){sub 2} and CaO. The crystals of material with Ca/P = 1,47 decreased their size and the values of crystallinity with the increased of temperature and the start of decomposition these powders. The hydroxyapatite with Ca/P=1,73 increased their size and crystallinity values with the increase of temperature. (author)

  2. Granulation of fine powder

    Science.gov (United States)

    Chen, Ching-Fong

    2016-08-09

    A mixture of fine powder including thorium oxide was converted to granulated powder by forming a first-green-body and heat treating the first-green-body at a high temperature to strengthen the first-green-body followed by granulation by crushing or milling the heat-treated first-green-body. The granulated powder was achieved by screening through a combination of sieves to achieve the desired granule size distribution. The granulated powder relies on the thermal bonding to maintain its shape and structure. The granulated powder contains no organic binder and can be stored in a radioactive or other extreme environment. The granulated powder was pressed and sintered to form a dense compact with a higher density and more uniform pore size distribution.

  3. Sintering and densification; new techniques: sinter forging

    International Nuclear Information System (INIS)

    Winnubst, A.J.A.

    1998-01-01

    In this chapter pressure assisted sintering methods will be described. Attention will mainly be paid to sinter forging as a die-wall free uniaxial pressure sintering technique, where large creep strains are possible. Sinter forging is an effective tool to reduce sintering temperature and time and to obtain a nearly theoretically dense ceramic. In this way grain size in tetragonal zirconia ceramics can be reduced down to 100 nm. Another important phenomenon is the reduction of the number density and size of cracks and flaws resulting in higher strength and improved reliability, which is of utmost importance for engineering ceramics. The creep deformation during sinter forging causes a rearrangement of the grains resulting in a reduction of interatomic spaces between grains, while grain boundary (glassy) phases can be removed. The toughness and in some cases the wear resistance is enhanced after sinter forging as a result of the grain-boundary-morphology improvement. (orig.)

  4. Isostatic pressing of metal powders

    International Nuclear Information System (INIS)

    Cytermann, R.; Auguin, B.; Defresne, A.; Gilles, P.

    1975-01-01

    The process of powders compaction is of great technical importance for the attainment of sintered bodies of high density and strength, or of bodies with controlled porosity. For this purpose, different carbonyl nickel and carbonyl iron powders were isostatically compacted at pressures from 50 to 1300 MN/m 2 (0.5-13kbars). The density of compacts was determined by stereology (quantitative microscopic analysis) and weighing. The two methods were found to be in very good agreement and permit to correlate the density of the compact with the applied pressure, while differentiating the stages of compaction (particle rearrangement, local and homogeneous plastic flow) and showing off the influence of material properties (particle size distribution, particle sphape, ability of the particles to deform, yield stress required for deformation, etc...) The way from one stage to the other was corroborated by scanning electron microscope observation and X-rays diffraction. Electrical resistance and tensile strength measurements were also carried out and permitted to correlate these parameters and the applied pressure [fr

  5. The development of fabrication techniques for europia/iron cermet tips for coarse-control arms in DIDO and PLUTO

    International Nuclear Information System (INIS)

    Moore, D.A.; Tarrant, E.A.

    1980-11-01

    The applicability of cermet-fabrication techniques to the production of europia/iron cermets for use as coarse-control arm tips in the materials test reactors DIDO and PLUTO has been investigated. Spheroids of europia were prepared by a dry agglomeration process. These were sintered, dispersed in iron powder and pressed into plates; the plates were then sintered to densify the iron matrix. These stages were optimised to produce a strong cermet with a europia density of >= 2.75 g/cm 3 . The uniformity of distribution of the absorber particles was confirmed by radiography, and adequate neutron-absorption worth by measurements carried out in the GLEEP reactor. An outline flow sheet has been prepared for the manufacture of europia/iron cermet plates suitable for use in the tips of DIDO and PLUTO coarse-control arms. (author)

  6. Designing porous metallic glass compact enclosed with surface iron oxides

    Energy Technology Data Exchange (ETDEWEB)

    Cho, Jae Young; Park, Hae Jin; Hong, Sung Hwan; Kim, Jeong Tae; Kim, Young Seok; Park, Jun-Young; Lee, Naesung [Hybrid Materials Center (HMC), Faculty of Nanotechnology and Advanced Materials Engineering, Sejong University, 209 Neungdong-ro, Gwangjin-gu, Seoul 143-747 (Korea, Republic of); Seo, Yongho [Graphene Research Institute (GRI) & HMC, Faculty of Nanotechnology and Advanced Materials Engineering, Sejong University, 209 Neungdong-ro, Gwangjin-gu, Seoul 143-747 (Korea, Republic of); Park, Jin Man, E-mail: jinman_park@hotmail.com [Global Technology Center, Samsung Electronics Co., Ltd, 129 Samsung-ro, Yeongtong-gu, Suwon-si, Gyeonggi-do 443-742 (Korea, Republic of); Kim, Ki Buem, E-mail: kbkim@sejong.ac.kr [Hybrid Materials Center (HMC), Faculty of Nanotechnology and Advanced Materials Engineering, Sejong University, 209 Neungdong-ro, Gwangjin-gu, Seoul 143-747 (Korea, Republic of)

    2015-06-25

    Highlights: • Porous metallic glass compact was developed using electro-discharge sintering process. • Uniform PMGC can only be achieved when low electrical input energy was applied. • Functional iron-oxides were formed on the surface of PMGCs by hydrothermal technique. - Abstract: Porous metallic glass compact (PMGC) using electro-discharge sintering (EDS) process of gas atomized Zr{sub 41.2}Ti{sub 13.8}Cu{sub 12.5}Ni{sub 10}Be{sub 22.5} metallic glass powder was developed. The formation of uniform PMGC can only be achieved when low electrical input energy was applied. Functional iron-oxides were formed on the surface of PMGCs by hydrothermal technique. This finding suggests that PMGC can be applied in the new area such as catalyst via hydrothermal technique and offer a promising guideline for using the metallic glasses as a potential functional application.

  7. Method of manufacturing sintered nuclear fuel

    International Nuclear Information System (INIS)

    Watarumi, Kazutoshi.

    1984-01-01

    Purpose: To obtain composite pellets with an improved strength. Method: A core mainly composed of fuel materials is previously prepared, embedded into the central portion of a pellet, silted therearound with cladding material, and then pressmolded and sintered. For instance, a rugby-ball like core body with the maximum outer diameter of 6 mm and the height of 6 mm is made by compressive molding with uranium dioxide powder, then coating material comprising the same powder incorporated with 0.1 % by weight of SiC fibers is filled around the core body, which is molded into a composite pellet by means of pressing and then sintered at 1600 0 C, to obtain a sintered pellet of 93.5 % theoretical density. As the result of the compression test for the pellet, it showed a strength greater by 15 % than that of the similar mono-layer pellet. (Kamimura, M.)

  8. [Enrichment of trace iron with activated carbon in Bi-based superconductor powder and determination by inductively coupled plasma atomic emission spectroscopy].

    Science.gov (United States)

    Huang, Wen-jie; Li, Jian-qiang; Fan, Hui-li; Fan, Li-xin; Bao, Rui; Zhang, Xia; Wang, Jie; Lu, Qing

    2012-02-01

    A new method for determination of trace iron in superconductor powder by ICP-AES was proposed. The instrument parameters were optimized, and the matrix effects as well as the method of eliminating interferences were also studied systemically. The results showed that matrix interference was serious when the amount of matrix increased, and the repeatability was poor, so it was necessary that separation and preconcentration were used to improve the accuracy and precision. In the experiment, complex was formed with Fe and phenanthroline after the matrix elements Bi and Cu were masked by triethanolamine in an appropriate acidity condition. Then the complex was quantitatively adsorbed by activated carbon, and desorbed by 1 : 1 HNO3. The enrichment conditions were investigated in detail. Under the optimal condition, an artificial sample was analysed, and the result was identical with reference values, with the RSD and detection limit being 2.42% and 0.033 microg x g(-1), respectively. The method was applied for the determination of trace iron in Bi-based superconductor powder samples with satisfactory results, in which the recoveries experiment was performed with the recovery coefficient falling in the range of 95.6% to 98.0%.

  9. A study of cytocompatibility and degradation of iron-based biodegradable materials.

    Science.gov (United States)

    Oriňaková, Renáta; Oriňak, Andrej; Giretová, Mária; Medvecký, L'ubomír; Kupková, Miriam; Hrubovčáková, Monika; Maskal'ová, Iveta; Macko, Ján; Kal'avský, František

    2016-02-01

    Biodegradable metallic implants are of significant importance in the replacement of bones or the repair of bone defects. Iron-phosphate-coated carbonyl iron powder (Fe/P) was prepared by the phosphating method. Moreover, Fe/P-Mn alloy was produced by sintering the Fe/P powder mixed with manganese powder. Bare carbonyl iron samples and the Fe/P and Fe/P-Mn sintered samples were evaluated for their microstructure, cytotoxicity, and hemocompatibility. The microstructure of the sintered samples was examined using an optical microscope and scanning electron microscopic analysis. Corrosion behavior was evaluated by potentiodynamic polarization in Hank's solution. The in vitro biocompatibilities were investigated by cytotoxicity and hemolysis tests. The results obtained demonstrate that the addition of Mn resulted in higher surface inhomogeneity, porosity and roughness as well as in increased cytotoxicity. The phosphate coating has a moderately negative effect on the cytotoxicity. The corrosion rates determined from Tafel diagrams were ordered in the following sequence: Fe/P-Mn, Fe, Fe/P from high to low. The hemocompatibility of experimental samples was ordered in the following sequence: Fe/P, Fe/P-Mn, Fe from high to low. All samples were found to be hemocompatible. © The Author(s) 2015.

  10. Sintering of nano crystalline α silicon carbide by doping with boron ...

    Indian Academy of Sciences (India)

    Sinterable nano silicon carbide powders of mean particle size (37 nm) were prepared by attrition milling and chemical processing of an acheson type alpha silicon carbide having mean particle size of 0.39 m (390 nm). Pressureless sintering of these powders was achieved by addition of boron carbide of 0.5 wt% together ...

  11. Sintered wire cesium dispenser photocathode

    Science.gov (United States)

    Montgomery, Eric J; Ives, R. Lawrence; Falce, Louis R

    2014-03-04

    A photoelectric cathode has a work function lowering material such as cesium placed into an enclosure which couples a thermal energy from a heater to the work function lowering material. The enclosure directs the work function lowering material in vapor form through a low diffusion layer, through a free space layer, and through a uniform porosity layer, one side of which also forms a photoelectric cathode surface. The low diffusion layer may be formed from sintered powdered metal, such as tungsten, and the uniform porosity layer may be formed from wires which are sintered together to form pores between the wires which are continuous from the a back surface to a front surface which is also the photoelectric surface.

  12. Sintering, microstructural and dilatometric studies of combustion synthesized Synroc phases

    International Nuclear Information System (INIS)

    Muthuraman, M.; Patil, K.C.; Senbagaraman, S.; Umarji, A.M.

    1996-01-01

    Sintering, microstructure, and linear thermal expansion properties of Synroc-B and constituent phases, viz. perovskite CaTiO 3 , zirconolite ZrTi 2 O 7 , hollandite (ideal formula BaAl2Ti 6 O 16 ) have been investigated. Synroc-B powder when pelletized and sintered at 1250 C for 2 h achieved >95% theoretical density. Sintered Synroc-B has a linear thermal expansion coefficient α of 8.72 x 10 -6 K -1 and Vicker's microhardness 9.88 GPa. The linear thermal expansion curves did not show any hysteresis indicating the absence of microcracking in the sintered bodies

  13. Phase transformation of NiTi alloys during vacuum sintering

    Science.gov (United States)

    Wang, Jun; Hu, Kuang

    2017-05-01

    The aim of this study is to ascertain the Phase transformation of NiTi alloys during vacuum sintering. NiTi shape memory alloys (SMA) of atomic ratio 1:1 were prepared through press forming and vacuum sintering with the mixture of Ni and Ti powders. Different samples were prepared by changing the sintering time and the sintering temperature. Phase and porosity of the samples were investigated by X-ray diffraction (XRD) and scanning electron microscope (SEM). The results show that in the process of sintering NiTi2 and Ni3Ti phases are formed firstly and then transform into NiTi phase. The quantity of NiTi2 and Ni3Ti phases gradually decreased but not eliminate completely with increase of sintering time. The porosity of specimen sintering at 900°C decreases slightly with increase of sintering time. With increase of sintering time the porosity of specimen sintering at 1050°C decreased firstly and then increased because of generation rich titanium liquid in the process of sintering.

  14. Mössbauer spectroscopic and powder X-ray diffraction studies on incorporation of gaseous organic molecules into intermolecular nano-voids of mixed-valence trinuclear iron pentafluorobenzoate complex

    International Nuclear Information System (INIS)

    Sakai, Yoichi; Onaka, Satoru; Ogiso, Ryo; Takayama, Tsutomu; Takahashi, Masashi; Nakamoto, Tadahiro

    2013-01-01

    Incorporation of gaseous organic molecules into polycrystalline mixed-valence trinuclear iron (Fe 3+ ,Fe 3+ ,Fe 2+ ) pentafluorobenzoate complex Fe 3 O(C 6 F 5 COO) 6 (C 5 H 5 N) 3 with intermolecular nano-voids was studied by 57 Fe-Mössbauer spectroscopic and powder XRD measurements. Organic-molecule incorporation was mainly chased by using iron-valence fluctuation observed in a Mössbauer spectrum, and also researched supportively by a powder XRD technique. (author)

  15. Synthesis and characterization of niobium and iron phosphate glasses for U3O8 immobilization

    International Nuclear Information System (INIS)

    Ghussn, Luciana

    2005-01-01

    iron phosphate glasses are higher than the ones for monolithic glass blocks. U 3 O 8 was mixed to glass powders and re-melted to produce monolithic glass blocks and sintered glasses. Niobium phosphate glasses containing U 3 O 8 were sintered at 770 deg C , reaching 97 % of the monolithic density, and leaching rates of 10 -7 g.cm -2 d -1 . (author)

  16. Iron

    Science.gov (United States)

    ... Share: Search the ODS website Submit Search NIH Office of Dietary Supplements Consumer Datos en español Health ... eating a variety of foods, including the following: Lean meat, seafood, and poultry. Iron-fortified breakfast cereals ...

  17. Pressureless sintering behavior of injection molded alumina ceramics

    Directory of Open Access Journals (Sweden)

    Liu W.

    2014-01-01

    Full Text Available The pressureless sintering behaviors of two widely used submicron alumina (MgOdoped and undoped with different solid loadings produced by injection molding have been studied systematically. Regardless of the sinterability of different powders depending on their inherent properties, solid loading plays a critical role on the sintering behavior of injection molded alumina, which greatly determines the densification and grain size, and leads to its full densification at low temperatures. As compared to the MgO-doped alumina powder, the undoped specimens exhibit a higher sinterability for its smaller particle size and larger surface area. While full densification could be achieved for MgO-doped powders with only a lower solid loading, due to the fact that MgO addition can reduce the detrimental effect of the large pore space on the pore-boundary separation.

  18. Granulation of coke breeze fine for using in the sintering process

    Directory of Open Access Journals (Sweden)

    Mohamed F.M.

    2010-01-01

    Full Text Available Coke breeze is the main fuel used in the sintering process. The value of -3+1 mm. represents the most favorable particle size for coke breeze in the sintering process. About 20% of total coke fines (-0.5 mm are produced during different steps of preparation. Introducing these fines during the sintering process proves to be very harmful for different operating parameters. Thus ,this study aims at investigating the production of granules resulting from these fines using molasses as organic binder and its application in sintering of an iron ore. The results showed that the granules having the highest mechanical properties were obtained with 14.5 wt % molasses addition. The sintering experiments were performed by using coke breeze in different shapes (-3+1 mm in size, coke breeze without sieving and coke breeze granules -3+1 mm. The reduction experiments, microscopic structure and X-ray analysis for the produced sinter were carried out. The results revealed that, all sinter properties (such as shatter test, productivity of sinter machine and blast furnace, reduction time and chemical composition for produced sinter by using coke breeze with size -3+1 mm and coke breeze granules were almost the same. The iron ore sinter which was produced by using coke breeze without sieving yielded low productivity for both sinter machine and blast furnace. Furthermore, using coke breeze without sieving in sintering of an iron ore decreases the vertical velocity of sinter machine and increases the reduction time.

  19. Measurement of loose powder density

    International Nuclear Information System (INIS)

    Akhtar, S.; Ali, A.; Haider, A.; Farooque, M.

    2011-01-01

    Powder metallurgy is a conventional technique for making engineering articles from powders. Main objective is to produce final products with the highest possible uniform density, which depends on the initial loose powder characteristics. Producing, handling, characterizing and compacting materials in loose powder form are part of the manufacturing processes. Density of loose metallic or ceramic powder is an important parameter for die design. Loose powder density is required for calculating the exact mass of powder to fill the die cavity for producing intended green density of the powder compact. To fulfill this requirement of powder metallurgical processing, a loose powder density meter as per ASTM standards is designed and fabricated for measurement of density. The density of free flowing metallic powders can be determined using Hall flow meter funnel and density cup of 25 cm/sup 3/ volume. Density of metal powders like cobalt, manganese, spherical bronze and pure iron is measured and results are obtained with 99.9% accuracy. (author)

  20. Bimodal metal micro-nanopowders for powder injection molding

    Science.gov (United States)

    Pervikov, Aleksandr; Rodkevich, Nikolay; Glazkova, Elena; Lerner, Marat

    2017-12-01

    The paper studies a bimodal metal powder composition designed to prepare feedstock for powder injection molding, as well as microstructure and porosity of sintered pats. Two kinds of metal powder compositions are used, in particular, a mixture of micro- and nanopowders and a bimodal powder prepared with dispersion of steel wire. The feedstock is prepared by mixing a bimodal metal powder composition with acetylacetone and paraffin wax. The microstructure of the debound parts is observed by scanning electron microscopy. The sintered parts are characterized by density measurements and metallographic analysis. The technique of the metal powder composition proves to affect the characteristics of sintered parts. Nanoparticles are shown in the interstitial spaces among the microparticles upon mixing micro- and nanopowders, but the regular distribution of nanoparticles on the surface of microparticles is observed in the bimodal powder providing the reduction of the porosity of sintered parts and increasing the density to the proper density of steel.

  1. Effect of Tamarindus indica leaf powder on plasma concentrations of copper, zinc, and iron in fluorotic cows

    Science.gov (United States)

    Samal, Pinaki; Patra, R. C.; Gupta, A. R.; Mishra, S. K.; Jena, D.; Satapathy, D.

    2016-01-01

    Aim: The main objective of the study was to determine the deleterious effect of fluoride on plasma trace minerals of fluorotic cattle and to evaluate the effect of Tamarindus indica leaf powder toward correction of the same. Materials and Methods: A total of 30 cattle exhibiting chronic sign of fluorosis and 10 healthy cattle from nonfluorotic area were incorporated in this study. Fluorotic cattle were divided into three equal groups consisting of 10 cattle each. Group I from fluoride free area served as healthy control. The Group II received no treatment and served as disease control. Groups III and IV were supplemented with tamarind leaf powder at 15 g and 30 g/day with feed for 60 days. Plasma mineral status was evaluated after 60 days of treatment with double beam atomic absorption spectrophotometer. Results: Statistical analysis of data revealed a significant (ptamarind leaf powder to the fluorotic cattle. Conclusion: It was concluded that fluorotic cattle might be supplemented with T. indica leaf powder with feed for the correction of the decreased level of certain plasma minerals. PMID:27847422

  2. Effect of vitamin A, vitamin A plus iron and multiple micronutrient-fortified seasoning powder on infectious morbidity of preschool children.

    Science.gov (United States)

    Chen, Ke; Zhang, Xuan; Li, Ting-yu; Chen, Li; Wei, Xiao-ping; Qu, Ping; Liu, You-xue

    2011-04-01

    Improvement of hemoglobin and serum retinol and facilitation of the mobilization of iron storage were achieved with a multiple-micronutrient-fortified diet in preschoolers for 6 mo in a suburb of Chongqing, China. We investigated whether fortification with multiple micronutrients in a diet for preschool children results in changes in children's infectious morbidity compared with diets fortified solely with vitamin A and with vitamin A plus iron. From December 2005 to June 2006, 226 2- to 6-y-old preschool children were recruited from three nurseries randomly assigned to three different fortified-diet groups for 6 mo. Group I was fortified with vitamin A; groups II and III were fortified with vitamin A plus iron and vitamin A plus iron, thiamine, riboflavin, folic acid, niacinamide, zinc, and calcium, respectively. The secondary functional outcomes, morbidity of diarrhea and respiratory infection, were collected during supplementation. The groups were comparable concerning compliance and loss to follow-up. There was evidence of a lower incidence rate of respiratory-related illnesses, diarrhea-related illness, fewer symptoms of runny nose, cough, and fever, and shorter duration of respiratory-related illnesses and cough for children in group III compared with children in groups I and II. However, there was no significantly or clinically important difference between children in groups I and II. The beneficial effects on infectious morbidity over 6 mo, in addition to some biochemical improvements, highlight the potential of this micronutrient-fortified seasoning powder supplied in a diet for preschool children. Copyright © 2011 Elsevier Inc. All rights reserved.

  3. Numerical simulation of electric field assisted sintering

    Science.gov (United States)

    McWilliams, Brandon A.

    A fully coupled thermal-electric-sintering finite element model was developed and implemented to explore electric field assisted sintering techniques (FAST). FAST is a single step processing operation for producing bulk materials from powders, in which the powder is heated by the application of electric current under pressure. This process differs from other powder processing techniques such as hot isostatic pressing (HIP) and traditional press and sinter operations where the powder or compact is heated externally, in that the powder is heated directly as a result of internal Joule heating (for conductive powders) and/or by direct conduction from the die and punches. The overall result is much more efficient heating which allows heating rates of >1000°C/min to be achieved which is desirable for sintering bulk nanocrystalline and other novel high performance materials. Previous modeling efforts on FAST have only considered the thermal-electric aspect of the problem and have neglected densification. In addition to the introduction of a sintering model, a detailed thermal-electric study of process parameters was carried out in order to identify key system variables and quantify their effect on the overall system response and subsequent thermal history of a consolidated sample. This analysis was compared to empirical data from a parallel experimental study and shown to satisfactorily predict the observed trends. This model was then integrated with a phenomenologically based sintering model to capture the densification of the sample. This fully coupled model was used to predict densification kinetics under FAST like conditions and examine the evolution of material properties as the sample transitions from a loose powder to a fully dense compact and the resulting effect on the electrical and thermal fields within the compact. This model was also used to explore the effect of non-uniform thermal, electrical, stress and density fields on the final geometry and local

  4. PRODUCTION OF WELDMENTS FROM SINTERED TITANIUM ALLOYS

    Directory of Open Access Journals (Sweden)

    A. YE. Kapustyan

    2014-04-01

    Full Text Available Purpose. Limited application of details from powder titanium alloys is connected with the difficulties in obtaining of long-length blanks, details of complex shape and large size. We can solve these problems by applying the welding production technology. For this it is necessary to conduct a research of the structure and mechanical properties of welded joints of sintered titanium alloys produced by flash welding. Methodology. Titanium industrial powders, type PT5-1 were used as original substance. Forming of blanks, whose chemical composition corresponded to BT1-0 alloy, was carried out using the powder metallurgy method. Compounds were obtained by flash welding without preheating. Microstructural investigations and mechanical tests were carried out. To compare the results investigations of BT1-0 cast alloy were conducted. Findings. Samples of welded joints of sintered titanium blanks from VT1-0 alloy using the flash butt welding method were obtained. During welding the microstructure of basic metal consisting of grains of an a-phase, with sizes 40...70 mkm, is transformed for the seam weld and HAZ into the lamellar structure of an a-phase. The remaining pores in seam weld were practically absent; in the HAZ their size was up to 2 mkm, with 30 mkm in the basic metal. Attainable level of mechanical properties of the welded joint in sintered titanium alloys is comparable to the basic metal. Originality. Structure qualitative changes and attainable property complex of compounds of sintered titanium alloys, formed as a result of flash butt welding were found out. Practical value. The principal possibility of high-quality compounds obtaining of sintered titanium alloys by flash welding is shown. This gives a basis for wider application of sintered titanium alloys due to long-length blanks production that are correspond to deformable strand semi finished product.

  5. Thermodynamics and mechanisms of sintering

    International Nuclear Information System (INIS)

    Pask, J.A.

    1978-10-01

    A phenomenological overview and exploration of the thermodynamic and geometric factors play a role in the process of densification of model compact systems consisting of crystalline spheres of uniform size in regular and irregular packing that form grain boundaries at every contact point. A further assumption is the presence of isotropic surface and grain boundary energies. Although such systems are unrealistic in comparison with normal powder compacts, their potential sintering behavior can be analyzed and provided with a limiting set of behavior conditions which can be looked upon as one boundary condition. This approach is logically realistic since it is easier to understand and provide a basis for understanding the more complex real powder systems

  6. The effect of sintering temperature on electrical characteristics of Fe2TiO5/Nb2O5 ceramics for NTC thermistor

    Science.gov (United States)

    Wiendartun, Risdiana, Fitrilawati, Siregar, R. E.

    2016-02-01

    A study on the fabrication of Iron Titanium Oxide (Fe2TiO5) ceramics for negative temperature coefficient (NTC) thermistors has been carried out, in order to know the effect of sintering temperature on the electrical characteristic of 1.0 % mole Nb2O5 doped Fe2TiO5 ceramics.These ceramics were made by mixing commercial powders of Fe2O3, TiO2 and Nb2O5 with proportional composition to produce Fe2TiO5 based ceramic. The raw pellet was sintered at 1000 °C, 1100 °C and 1200 °C temperature for 2 hours in air. Analysis of the microstructure and crystal structure were performed by using a scanning electron microscope (SEM) and x-ray diffraction (XRD) respectively. XRD spectra showed that the crystal structure of all ceramics of Fe2TiO5 made at various sintering temperatures are orthorhombic. The SEM images showed that the grain size of pellet ceramics increase with increasing sintering temperatures. From electrical resistances data that was measured at temperature 30-300 °C, it is found that the value of thermistor constant (B), activation energy (Ea), thermistor sensitivity (α) and room temperature resistance (RRT) decreases with respect to the increasing of sintering temperature. The fabricated Fe2TiO5 ceramics have thermistor constants (B = 6394-6959 K). This can be applied as temperature sensor, and will fulfill the market requirement.

  7. Influence of iron and copper nanoparticle powder on the production of lignocellulose degrading enzymes in the fungus Trametes versicolor

    Czech Academy of Sciences Publication Activity Database

    Shah, V.; Dobiášová, Petra; Baldrian, Petr; Nerud, František; Kumar, A.; Seal, S.

    2010-01-01

    Roč. 178, 1-3 (2010), s. 1141-1145 ISSN 0304-3894 R&D Projects: GA MŠk LC06066 Institutional research plan: CEZ:AV0Z50200510 Keywords : Iron nanoparticles * Copper nanoparticles * Lignocellulose enzymes Subject RIV: EE - Microbiology, Virology Impact factor: 3.723, year: 2010

  8. On the sintering behaviour of steel bonded TiC-Cr3C2 and TiC-Cr3C2-WC mixed carbides

    International Nuclear Information System (INIS)

    Stojanov, L.G.; Exner, H.E.

    1978-01-01

    Powder mixtures of TiC+Cr 3 C 2 and TiC+Cr 3 C 2 + WC were hot pressed to nearly full density. The lattice parameter of the resulting cubic mixed crystal decreases linearly with increasing additions of Cr 3 C 2 and (Cr 3 C 2 +WC 1:1). Microhardness increases with Cr 3 C 2 content up to 20 wt.%. By addition of WC, microhardness is increased further and reaches a maximum value of approx. 38 000 MN/m 2 for 20 wt.% Cr 3 C 2 and 20 wt.% WC. From these solid solutions powder compositions of Ferro-TiC type were produced by milling with 55 wt.% Fe and 0.4 wt.% C. The sintering behaviour of these powders was studied in a vacuum dilatometer. The pronounced increase of shrinkage by Cr 3 C 2 and higher amounts of Cr 3 C 2 +WC dissolved in TiC previous to binder phase melting is attributed to the increased solubility of the carbide in solid iron. Presintering at 700 0 C in hydrogen has a negative influence on sintering activity and requires much higher temperatures for complete densification during subsequent vacuum sintering. (orig.) [de

  9. Investigation of the Sintering Process Using Non-Contact Electromagnetic Acoustic Transducers

    Energy Technology Data Exchange (ETDEWEB)

    James C. Foley; David K. Rehbein; Daniel J. Barnard

    2001-05-30

    In-situ characterizations of green state part density and sintering state have long been desired in the powder metal community. Recent advances in non-contact electromagnetic acoustic transducer (EMAT) technology have enabled in-situ monitoring of acoustic amplitude and velocity as sintering proceeds. Samples were made from elemental powders of Al (99.99%), Al (99.7%), Ag, (99.99%), Cu (99.99%) and Fe (99.9%). The powders were pressed in a uniaxial die and examined with acoustic waves for changes in velocity and amplitude during sintering for the samples containing Al, Ag, and Cu. The changes in acoustic properties were correlated with sample microstructures and mechanical properties. Evolution of a series of reverberating echoes during sintering is shown to provide information on the state of sintering, and changes in sintering kinetics as well as having the potential for detection of interior flaws.

  10. Quantifying the properties of low-cost powder metallurgy titanium alloys

    International Nuclear Information System (INIS)

    Bolzoni, L.; Ruiz-Navas, E.M.; Gordo, E.

    2017-01-01

    The extensive industrial employment of titanium is hindered by its high production costs where reduction of these costs can be achieved using cheap alloying elements and appropriate alternative processing techniques. In this work the feasibility of the production of low-cost titanium alloys is addressed by adding steel to pure titanium and processing the alloys by powder metallurgy. In particular, a spherical 4140 LCH steel powder commonly used in metal injection moulding is blended with irregular hydride-dehydride Ti. The new low-cost alloys are cold uniaxially pressed and sintered under high vacuum and show comparable properties to other wrought-equivalent and powder metallurgy titanium alloys. Differential thermal analysis and X-ray diffraction analyses confirm that Ti can tolerate the employment of iron as primary alloying element without forming detrimental TiFe-based intermetallic phases. Thus, the newly designed α+β alloys could be used for cheaper non-critical components.

  11. Co-Sintering behaviour of zirconia-ferritic steel composites

    Directory of Open Access Journals (Sweden)

    Alexander Michaelis

    2016-08-01

    Full Text Available The combination of metallic and ceramic materials allows the combination of positive properties of both and can be applied in various industrial fields. At the moment, the deployment of these composites faces difficult and complex manufacturing. One attempt, which offers a short process route and a high degree of flexibility regarding design is a combined shaping (co-shaping with a combined sintering (co-sintering. The article will show co-sintering results of different metal-ceramic symmetric and asymmetric multi-layered tapes, consisting of yttria stabilized zirconia combined with a ferritic iron chromium steel. Focus is on the densification and co-sintering behaviour of ceramic layers depending on the sintering behaviour of metallic layers. Co-sintered composites were characterized by field emission scanning electron microscopy, x-ray diffraction measurements and in terms of adhesive tensile strength.

  12. Powder technology

    International Nuclear Information System (INIS)

    Agueda, Horacio

    1989-01-01

    Powder technology is experiencing nowadays a great development and has broad application in different fields: nuclear energy, medicine, new energy sources, industrial and home artifacts, etc. Ceramic materials are of daily use as tableware and also in the building industry (bricks, tiles, etc.). However, in machine construction its utilization is not so common. The same happens with metals: powder metallurgy is employed less than traditional metal forming techniques. Both cases deal with powder technology and the forming techniques as far as the final consolidation through sintering processes are very similar. There are many different methods and techniques in the forming stage: cold-pressing, slip casting, injection molding, extrusion molding, isostatic pressing, hot-pressing (which involves also the final consolidation step), etc. This variety allows to obtain almost any desired form no matter how complex it could be. Some applications are very specific as in the case of UO 2 pellets (used as nuclear fuels) but with the same technique and other materials, it is possible to manufacture a great number of different products. This work shows the characteristics and behaviour of two magnetic ceramic materials (ferrites) fabricated in the laboratory of the Applied Research Division of the Bariloche Atomic Center for different purposes. Other materials and products made with the same method are also mentioned. Likewise, densities and shrinkage obtained by different methods of forming (cold-pressing, injection molding, slip casting and extrusion molding) using high-purity alumina (99.5% Al 2 O 3 ). Finally, different applications of such methods are given. (Author) [es

  13. Low density, variation in sintered density and high nitrogen in uranium dioxide

    International Nuclear Information System (INIS)

    Balakrishna, Palanki; Murty, B.N.; Anuradha, M.; Nageshwara Rao, P.; Jayaraj, R.N.; Ganguly, C.

    2000-01-01

    Low sintered density and density variation in sintered UO 2 were found to have been caused by non uniformity in the granule feed characteristics to the compacting press. The nitrogen impurity content of sintered UO 2 was found to be sintering furnace related and associated with low sintered density pellets. The problems of low density, variation in sintered density and high nitrogen could be solved by the replacement of the prevailing four punch precompaction by a single punch process; by the introduction of a vibro-sieve for the separation of fine particles from the press feed granules; by innovation in the powder feed shoe design for simultaneous and uniform dispensing of powder in all the die holes; by increasing the final compaction pressure and by modifying the gas flows and preheat temperature in the sintering furnace. (author)

  14. Mechanical properties of molybdenum alloyed liquid phase-sintered tungsten-based composites

    International Nuclear Information System (INIS)

    Kemp, P.B.; German, R.M.

    1995-01-01

    Tungsten-based composites are fabricated from mixed elemental powders using liquid phase sintering, usually with a nickel-iron matrix. During sintering, the tungsten undergoes grain growth, leading to microstructure coarsening that lowers strength but increases ductility. Often the desire is to increase strength at the sacrifice of ductility, and historically, this has been performed by postsintering deformation. There has been considerable research on alloying to adjust the as-sintered mechanical properties to match those of swaged alloys. Prior reports cover many additions, seemingly including much of the periodic table. Unfortunately, many of the modified alloys proved disappointing, largely due to degraded strength at the tungsten-matrix interface. Of these modified alloys, the molybdenum-containing systems exhibit a promising combination of properties, cost, and processing ease. For example, the 82W-8Mo-7Ni-3Fe alloy gives a yield strength that is 34% higher than the equivalent 90W-7Ni-3Fe alloy (from 535 to 715 MPa) but with a 33% decrease in fracture elongation (from 30 to 20% elongation). This article reports on experiments geared to promoting improved properties in the W-Mo-Ni-Fe alloys. However, unlike the prior research which maintained a constant Ni + Fe content and varied the W:Mo ratio, this study considers the Mo:(Ni + Fe) ratio effect for 82, 90, and 93 wt pct W

  15. Field assisted hot pressing of sintering Inconel 718 MIM samples

    Science.gov (United States)

    Dugauguez, Olivier; Torralba, Jose Manuel; Barriere, Thierry; Gelin, Jean-Claude

    2016-10-01

    In this investigation on samples obtained by Metal Injection Molding (MIM), the conventional way of sintering in a furnace will be compared to Field Assisted Hot pressing (FAHP) sintering. The difficulty of this method is to be able to control the shrinkage of the sample and so its shape. It has yet not been investigated with a super alloy powder and so, the effects of a high sintering rate. By accelerating the sintering kinetics, the thermal behavior may be modified. Hence, the behavior of the Inconel 718 sintered by FAHP has been investigated. The sintered samples were all injected from a feedstock composed of a fine particle Inconel powder and a binder principally composed of Cellulose Acetate Butyrate CAB and Poly-Ethylene Glycol PEG. The effects of the two methods on the microstructure and the mechanical properties are then compared. There was no difference in distribution of pores between the conventional sintering and the FAHP sintering but a finer grain size showed better hardness.

  16. Measurement of agglomerate strength distributions in agglomerated powders

    International Nuclear Information System (INIS)

    Ciftcioglu, M.; Aking, M.; Burkhart, L.

    1986-01-01

    Strength distributions of particle agglomerates in six different yttria powders were measured using a calibrated ultrasonic sound field. The density of sintered pellets was directly related to the agglomerate strength of each powder. No systematic relation to the sintered density was observed for bulk densities or pressure-density compaction data for the loose powders, or for pore size distributions or green densities for the pressed compacts

  17. Sintering and electrical properties of strontium-doped lanthanum manganite

    Energy Technology Data Exchange (ETDEWEB)

    Tarrago, Diego Pereira; Sousa, Vania Caldas de [Universidade Federal do Rio Grande do Sul (LABIOMAT/PPGEM/UFRGS), Porto Alegre, RS (Brazil). Programa de Pos-Graduacao em Engenharia de Minas, Metalurgica e de Materiais. Lab. de Biomateriais], Email: dptarrago@gmail.com; Moreno Buriel, Berta; Chinarro Martini, Eva; Jurado Egea, Jose Ramon [Consejo Superior de Investigaciones Cientificas (ICV/CSIC), Madrid (Spain). Inst. de Ceramica y Vidrio; Malfatti, Celia de Fraga [Universidade Federal do Rio Grande do Sul (LAPEC/PPGEM/UFRGS), Porto Alegre, RS (Brazil). Programa de Pos-Graduacao em Engenharia de Minas, Metalurgica e de Materiais. Lab. de Pesquisa em Corrosao

    2010-07-01

    Lanthanum strontium manganites (LSM) are potential materials for cathode applications in solid oxide fuel cells (SOFC) due to their good catalytic activity, chemical stability and compatibility with electrolyte materials in high temperatures. The sinterability of single phase La{sub 1-x}Sr{sub x}Mn{sub O3} (x=0.18) perovskite powders and the electrical properties of the resulting samples are analyzed in this study. Using a heating microscope, the powders were pressed and sintered at different pressures and temperatures, resulting in an open porosity of 33.36% when compacted at 125 MPa and sintered at 1200 degree C. Top and cross-section s canning electron microscopy (SEM) micrographs revealed interconnected pores in the sintered body and, hence, a suitable microstructure for the application. The activation energy for conductance was 0.04 eV and the tested LSM bulk started to exhibit adequate electrical properties at about 500 degree C. (author)

  18. Zone refining of sintered, microwave-derived YBCO superconductors

    International Nuclear Information System (INIS)

    Warrier, K.G.K.; Varma, H.K.; Mani, T.V.; Damodaran, A.D.; Balachandran, U.

    1993-07-01

    Post-sintering treatments such as zone melting under thermal gradient has been conducted on sintered YBCO tape cast films. YBCO precursor powder was derived through decomposition of a mixture of nitrates of cations in a microwave oven for ∼4 min. The resulting powder was characterized and made into thin sheets by tape casting and then sintered at 945 C for 5 h. The sintered tapes were subjected to repeated zone refining operations at relatively high speeds of ∼30 mm/h. A microstructure having uniformly oriented grains in the a-b plane throughout the bulk of the sample was obtained by three repeated zone refining operations. Details of precursor preparation, microwave processing and its advantages, zone refining conditions, and microstructural features are presented in this paper

  19. Foam glass obtained through high-pressure sintering

    DEFF Research Database (Denmark)

    Østergaard, Martin Bonderup; Petersen, Rasmus Rosenlund; König, Jakob

    2018-01-01

    are subjected to a second heat treatment above the glass transition temperature at atmospheric pressure. This heat treatment causes expansion of the pores due to high internal gas pressure. We found that the foaming ability strongly depends on the gas pressure applied during sintering, and on the kinetic......Foam glasses are usually prepared through a chemical approach, that is, by mixing glass powder with foaming agents, and heating the mixture to a temperature above the softening point (106.6 Pa s) of the glass. The foaming agents release gas, enabling expansion of the sintered glass. Here, we use...... a physical foaming approach to prepare foam glass. First, closed pores filled with inert gases (He, Ar, or N2) are physically introduced into a glass body by sintering cathode ray tube (CRT) panel glass powder at high gas pressure (5‐25 MPa) at 640°C and, then cooled to room temperature. The sintered bodies...

  20. The structure-property relationships of powder processed Fe-Al-Si alloys

    Energy Technology Data Exchange (ETDEWEB)

    Prichard, Paul D. [Iowa State Univ., Ames, IA (United States)

    1998-02-23

    Iron-aluminum alloys have been extensively evaluated as semi-continuous product such as sheet and bar, but have not been evaluated by net shape P/M processing techniques such as metal injection molding. The alloy compositions of iron-aluminum alloys have been optimized for room temperature ductility, but have limited high temperature strength. Hot extruded powder alloys in the Fe-Al-Si system have developed impressive mechanical properties, but the effects of sintering on mechanical properties have not been explored. This investigation evaluated three powder processed Fe-Al-Si alloys: Fe-15Al, Fe-15Al-2.8Si, Fe-15Al-5Si (atomic %). The powder alloys were produced with a high pressure gas atomization (HPGA) process to obtain a high fraction of metal injection molding (MIM) quality powder (D84 < 32 μm). The powders were consolidated either by P/M hot extrusion or by vacuum sintering. The extruded materials were near full density with grain sizes ranging from 30 to 50 μm. The vacuum sintering conditions produced samples with density ranging from 87% to 99% of theoretical density, with an average grain size ranging from 26 μm to 104 μm. Mechanical property testing was conducted on both extruded and sintered material using a small punch test. Tensile tests were conducted on extruded bar for comparison with the punch test data. Punch tests were conducted from 25 to 550 C to determine the yield strength, and fracture energy for each alloy as a function of processing condition. The ductile to brittle transition temperature (DBTT) was observed to increase with an increasing silicon content. The Fe-15Al-2.8Si alloy was selected for more extensive testing due to the combination of high temperature strength and low temperature toughness due to the two phase α + DO3 structure. This investigation provided a framework for understanding the effects of silicon in powder processing and mechanical property behavior of Fe-Al-Si alloys.

  1. Sintering of Lead-Free Piezoelectric Sodium Potassium Niobate Ceramics

    Directory of Open Access Journals (Sweden)

    Barbara Malič

    2015-12-01

    Full Text Available The potassium sodium niobate, K0.5Na0.5NbO3, solid solution (KNN is considered as one of the most promising, environment-friendly, lead-free candidates to replace highly efficient, lead-based piezoelectrics. Since the first reports of KNN, it has been recognized that obtaining phase-pure materials with a high density and a uniform, fine-grained microstructure is a major challenge. For this reason the present paper reviews the different methods for consolidating KNN ceramics. The difficulties involved in the solid-state synthesis of KNN powder, i.e., obtaining phase purity, the stoichiometry of the perovskite phase, and the chemical homogeneity, are discussed. The solid-state sintering of stoichiometric KNN is characterized by poor densification and an extremely narrow sintering-temperature range, which is close to the solidus temperature. A study of the initial sintering stage revealed that coarsening of the microstructure without densification contributes to a reduction of the driving force for sintering. The influences of the (K + Na/Nb molar ratio, the presence of a liquid phase, chemical modifications (doping, complex solid solutions and different atmospheres (i.e., defect chemistry on the sintering are discussed. Special sintering techniques, such as pressure-assisted sintering and spark-plasma sintering, can be effective methods for enhancing the density of KNN ceramics. The sintering behavior of KNN is compared to that of a representative piezoelectric lead zirconate titanate (PZT.

  2. Sintering of Lead-Free Piezoelectric Sodium Potassium Niobate Ceramics

    Science.gov (United States)

    Malič, Barbara; Koruza, Jurij; Hreščak, Jitka; Bernard, Janez; Wang, Ke; Fisher, John G.; Benčan, Andreja

    2015-01-01

    The potassium sodium niobate, K0.5Na0.5NbO3, solid solution (KNN) is considered as one of the most promising, environment-friendly, lead-free candidates to replace highly efficient, lead-based piezoelectrics. Since the first reports of KNN, it has been recognized that obtaining phase-pure materials with a high density and a uniform, fine-grained microstructure is a major challenge. For this reason the present paper reviews the different methods for consolidating KNN ceramics. The difficulties involved in the solid-state synthesis of KNN powder, i.e., obtaining phase purity, the stoichiometry of the perovskite phase, and the chemical homogeneity, are discussed. The solid-state sintering of stoichiometric KNN is characterized by poor densification and an extremely narrow sintering-temperature range, which is close to the solidus temperature. A study of the initial sintering stage revealed that coarsening of the microstructure without densification contributes to a reduction of the driving force for sintering. The influences of the (K + Na)/Nb molar ratio, the presence of a liquid phase, chemical modifications (doping, complex solid solutions) and different atmospheres (i.e., defect chemistry) on the sintering are discussed. Special sintering techniques, such as pressure-assisted sintering and spark-plasma sintering, can be effective methods for enhancing the density of KNN ceramics. The sintering behavior of KNN is compared to that of a representative piezoelectric lead zirconate titanate (PZT). PMID:28793702

  3. Orientation distribution in Bi2Te3-based compound prepared by spark plasma sintering

    International Nuclear Information System (INIS)

    Kim, K.T.; Kim, Y.H.; Lim, C.H.; Cho, D.C.; Lee, Y.S.; Lee, C.H.

    2005-01-01

    P-type Bi 0.5 Sb 1.5 Te 3 compounds doped with 3wt.% Te were fabricated by spark plasma sintering after mixing large powders(P L ) and small powders(P S ). We could obtained the highest figure of merit(Z C ) of 2.89 x 10 -3 /K in sintered compound mixed to P L :P S =80:20. This resulted from the increase of orientation by large powders(P S ) and the reduce of pores by small powders. The figure of merit(Z C ) of the sintered compound using only small powders(P S ) showed lower value of 2.67 x 10 -3 /K compared with that of sintered compound mixed to P L :P S =80:20 due to the increase of electrical resistivity. (orig.)

  4. Sintering behavior of LZSA glass-ceramics

    Directory of Open Access Journals (Sweden)

    Oscar Rubem Klegues Montedo

    2009-06-01

    Full Text Available The LZSA glass-ceramic system (Li2O-ZrO2-SiO2-Al2O 3 shows interesting properties, such as good chemical resistance, low thermal expansion, high abrasion resistance, and a low dielectric constant. However, in order to obtain a high performance material for specific applications, the sintering behavior must be better understood so that the porosity may be reduced and other properties improved. In this context, a sintering investigation for a specific LZSA glass-ceramic system composition was carried out. A 18.8Li2O-8.3ZrO2-64.2SiO2-8.7Al 2O3 glass was prepared by melting the solids, quenching the melt in water, and grinding the resulting solid in order to obtain a powder (3.68 μm average particle diameter. Subsequently, the glass powder was characterized (chemical analysis and determination of thermal properties and the sintering behavior was investigated using optical non-contact dilatometry measurements. The results showed that the crystallization process strongly reduced the sintering in the temperature interval from 785 to 940 °C, and a maximum thermal shrinkage of 15.4% was obtained with operating conditions of 1020 °C and 180 minutes.

  5. Effect Of Compaction Pressure And Sintering Temperature On The Liquid Phase Sintering Behavior Of Al-Cu-Zn Alloy

    Directory of Open Access Journals (Sweden)

    Lee S.H.

    2015-06-01

    Full Text Available The liquid phase sintering characteristics of Al-Cu-Zn alloy were investigated with respect to various powder metallurgy processing conditions. Powders of each alloying elements were blended to form Al-6Cu-5Zn composition and compacted with pressures of 200, 400, and 600 MPa. The sintering process was performed at various temperatures of 410, 560, and 615°C in N2 gas atmosphere. Density and micro-Vickers hardness measurements were conducted at different processing stages, and transverse rupture strength of sintered materials was examined for each condition, respectively. The microstructure was characterized using optical microscope and scanning electron microscopy. The effect of Zn addition on the liquid phase sintering behavior during P/M process of the Al-Cu-Zn alloy was also discussed in detail.

  6. Corrosion Properties of Sintered and Wrought Stainless Seel

    DEFF Research Database (Denmark)

    Mathiesen, Troels; Maahn, Ernst Emanuel

    1997-01-01

    The corrosion properties of a range of stainless steels produced by powder metallurgy (PM) are compared with wrought AISI304 and AISI316 Steel. Characterisation of the passivation properties in 0.5M H2SO4 and pittingresistance in 0.3% chloride solution by polarisation show properties...... of the sintered PM150 that are comparable or better than those of wrought 316 steel depending on the applied sintering technique....

  7. Acidity measurement of iron ore powders using laser-induced breakdown spectroscopy with partial least squares regression.

    Science.gov (United States)

    Hao, Z Q; Li, C M; Shen, M; Yang, X Y; Li, K H; Guo, L B; Li, X Y; Lu, Y F; Zeng, X Y

    2015-03-23

    Laser-induced breakdown spectroscopy (LIBS) with partial least squares regression (PLSR) has been applied to measuring the acidity of iron ore, which can be defined by the concentrations of oxides: CaO, MgO, Al₂O₃, and SiO₂. With the conventional internal standard calibration, it is difficult to establish the calibration curves of CaO, MgO, Al₂O₃, and SiO₂ in iron ore due to the serious matrix effects. PLSR is effective to address this problem due to its excellent performance in compensating the matrix effects. In this work, fifty samples were used to construct the PLSR calibration models for the above-mentioned oxides. These calibration models were validated by the 10-fold cross-validation method with the minimum root-mean-square errors (RMSE). Another ten samples were used as a test set. The acidities were calculated according to the estimated concentrations of CaO, MgO, Al₂O₃, and SiO₂ using the PLSR models. The average relative error (ARE) and RMSE of the acidity achieved 3.65% and 0.0048, respectively, for the test samples.

  8. Intense pulsed light sintering of copper nanoink for printed electronics

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Hak-Sung; Dhage, Sanjay R.; Shim, Dong-Eun [University of California, Mechanical and Aerospace Engineering Department, Los Angeles, CA (United States); Hahn, H.T. [University of California, Mechanical and Aerospace Engineering Department, Los Angeles, CA (United States); University of California, Material Science and Engineering Department, California NanoSystems Institute, Los Angeles, CA (United States)

    2009-12-15

    An intense pulsed light (IPL) from a xenon flash lamp was used to sinter copper nanoink printed on low-temperature polymer substrates at room temperature in ambient condition. The IPL can sinter the copper nanoink without damaging the polymer substrates in extremely short time (2 ms). The microstructure of the sintered copper film was investigated using X-ray powder diffraction (XRD), optical microscopy, scanning electron microscopy (SEM), X-ray micro tomography, and atomic force microscopy (AFM). The sintered copper film has a grainy structure with neck-like junctions. The resulting resistivity was 5{mu}{omega} cm of electrical resistivity which is only 3 times as high as that of bulk copper. The IPL sintering technique allows copper nanoparticles to be used in inkjet printing on low-temperature substrates such as polymers in ambient conditions. (orig.)

  9. Sysnthesis of powders by freeze-drying

    International Nuclear Information System (INIS)

    Johnson, S.M.; Gusman, M.I.; Hildenbrand, D.L.

    1988-01-01

    The freeze-drying method of synthesizing powders of the superconducting oxide YBa 2 Cu 3 O 7 - δ is described. This process produces homogeneous, submicron powders of high purity. The effects of salt selection, solution concentration and pH on the process are described. Some evaluation of the sintering behavior and the effects on critical current density are included

  10. Enhanced Sintering of Boron Carbide-Silicon Composites by Silicon

    Science.gov (United States)

    Zeng, Xiaojun; Liu, Weiliang

    2016-11-01

    Boron carbide (B4C)-silicon (Si) composites have been prepared by aqueous tape casting, laminating, and spark plasma sintering (SPS). The influences of silicon (Si) content on the phases, microstructure, sintering properties, and mechanical properties of the obtained B4C-Si composites are studied. The results indicate that the addition of Si powder can act as a sintering aid and contribute to the sintering densification. The addition of Si powder can also act as a second phase and contribute to the toughening for composites. The relative density of B4C-Si composites samples with adding 10 wt.% Si powder prepared by SPS at 1600 °C and 50 MPa for 8 min is up to 98.3%. The bending strength, fracture toughness, and Vickers hardness of the sintered samples are 518.5 MPa, 5.87 MPa m1/2, and 38.9 GPa, respectively. The testing temperature-dependent high-temperature bending strength and fracture toughness can reach a maximum value at 1350 °C. The B4C-Si composites prepared at 1600, 1650, and 1700 °C have good high-temperature mechanical properties. This paper provides a facile low-temperature sintering route for B4C ceramics with improved properties.

  11. Manufacturing of metal supported BSCF membranes by spark plasma sintering

    OpenAIRE

    Laptev, Alexander; Bram, Martin; Zivcec, Maria; Baumann, Stefan; Jarligo, Maria Ophelia; Sebold, Doris; Pfaff, Ewald; Broeckmann, Christoph

    2013-01-01

    Spark plasma sintering (SPS), also known as field assisted sintering technique (FAST), is a relatively new method for rapid consolidation of metallic or ceramic powders. In the present work, its suitability for the manufacturing of metal supported Ba0.5Sr0.5Co0.8Fe0.2O3-δ (BSCF) based membrane by co-sintering of functional ceramic BSCF layer and porous metallic support has been investigated. The BSCF based membranes are highly attractive for oxygen separation from air due to mixed ionic and e...

  12. Cleanable sintered metal filters in hot off-gas systems

    International Nuclear Information System (INIS)

    Schurr, G.A.

    1981-01-01

    Filters with sintered metal elements, arranged as tube bundles with backflush air cleaning, are the equivalent of bag filters for high-temperature, harsh environments. They are virtually the only alternative for high-temperature off-gas systems where a renewable, highly efficient particle trap is required. Tests were conducted which show that the sintered metal elements installed in a filter system provide effective powder collection in high-temperature atmospheres over thousands of cleaning cycles. Such a sintered metal filter system is now installed on the experimental defense waste calciner at the Savannah River Laboratory. The experimental results included in this paper were used as the basis for its design

  13. Effect of intercritical annealing and quenching plus tempering heat treatments on microstructure of Ni added powder metallurgy steels

    International Nuclear Information System (INIS)

    Tekeli, S.; Gueral, A.

    2007-01-01

    In this study, intercritical annealing, which is usually practiced to low alloy ingot steels, and quenching + tempering heat treatments were applied to low alloy powder metallurgy steel. For these purposes, atomized iron powder (Ancorsteel 1000) was mixed with 0.3% graphite and Ni ranging 0-2% (wt.). The mixed powders were cold pressed at 700 MPa and sintered at 1200 deg. C for 30 min under pure Ar gas atmosphere. Some of the sintered specimens was quenched from 890 deg. C and tempered at 200 and 400 deg. C for 1 h. The other sintered specimens were annealed at intercritical heat treatment temperatures of 728 and 760 deg. C and quenched in water. The experimental results showed that a typical tempered martensite microstructure was obtained in the specimen without Ni addition after quenching + tempering, whereas the dispersion of Ni-rich areas in the microstructure of tempered martensite in Ni-added specimens was seen. With increasing tempering temperature, the volume fraction of Ni-rich areas slightly decreased. While ferrite + martensite microstructure was produced after intercritical annealing heat treatment, Ni-rich areas in the centre of martensite islands in ferrite matrix were seen in Ni-added specimens. Also, with increasing intercritical annealing temperature and Ni content, martensite volume fraction increased and ferrite ratio decreased

  14. Comminution of B4C powders with a high-energy mill operated in air in dry or wet conditions and its effect on their spark-plasma sinterability

    DEFF Research Database (Denmark)

    Ortiz, Angel L.; Sánchez-Bajo, Florentino; Leal, Victor Manuel Candelario

    2017-01-01

    to the nanoscale. While this is accompanied by oxidation and aggregation, these are not serious drawbacks. Wet shaker milling in methanol (i.e., conventional ball-milling) resulted only in a moderate B4C particle refinement with greater contamination by the milling tools, which limits its usefulness. It was also......-plasma sintering confirmed this recommendation, and also showed the usefulness of dry shaker milling to obtain refined B4C microstructures for structural applications....

  15. TiO2 doped UO2 fuels sintered by spark plasma sintering

    Science.gov (United States)

    Yao, Tiankai; Scott, Spencer M.; Xin, Guoqing; Lian, Jie

    2016-02-01

    UO2 fuels doped with oxide additives Cr2O3 and TiO2 display larger grain size, improving fission product retention capability and thus accident tolerance. Spark plasma sintering (SPS) was applied to consolidate TiO2-doped UO2 fuel pellets with 0.5 wt % dopant concentration, above its solubility, in order to induce eutectic phase formation and promote sintering kinetics. The grain size can reach 80 μm by sintering at 1700 °C for 20 min, and liquid U-Ti-O eutectic phase occurs at the triple junction of grain boundaries and significantly improves grain growth during sintering. The oxide additive also impedes the reduction of the initial hyperstoichiometric fuel powders to more stoichiometric fuel pellets upon SPS process. Thermal-mechanical properties of the sintered doped fuel pellets including thermal conductivity and hardness are measured and compared with undoped fuel pellets. The enlarged grain size (80 μm) and densification within short sintering duration highlight the immense possibility of SPS in fabricating large grained UO2 fuel pellets to improve fuel performance.

  16. [Influence on microstructure of dental zirconia ceramics prepared by two-step sintering].

    Science.gov (United States)

    Jian, Chao; Li, Ning; Wu, Zhikai; Teng, Jing; Yan, Jiazhen

    2013-10-01

    To investigate the microstructure of dental zirconia ceramics prepared by two-step sintering. Nanostructured zirconia powder was dry compacted, cold isostatic pressed, and pre-sintered. The pre-sintered discs were cut processed into samples. Conventional sintering, single-step sintering, and two-step sintering were carried out, and density and grain size of the samples were measured. Afterward, T1 and/or T2 of two-step sintering ranges were measured. Effects on microstructure of different routes, which consisted of two-step sintering and conventional sintering were discussed. The influence of T1 and/or T2 on density and grain size were analyzed as well. The range of T1 was between 1450 degrees C and 1550 degrees C, and the range of T2 was between 1250 degrees C and 1350 degrees C. Compared with conventional sintering, finer microstructure of higher density and smaller grain could be obtained by two-step sintering. Grain growth was dependent on T1, whereas density was not much related with T1. However, density was dependent on T2, and grain size was minimally influenced. Two-step sintering could ensure a sintering body with high density and small grain, which is good for optimizing the microstructure of dental zirconia ceramics.

  17. Synthesis and thermal analysis of the strontium and iron-doped lanthanum catabolite nano-powder precursors

    International Nuclear Information System (INIS)

    Magnone, Edoardo; Traversa, Enrico; Miyayama, Masaru

    2007-01-01

    Powders of perovskite-type oxides, with the general formula La 0.8 Sr 0.2 Co 1-x Fe x O 3 (0.0 0.8 Sr 0.2 Co 0.5 Fe 0.5 O 3 (x=0.5) were determined to be 101-105 and 45-49 kJ/mol, respectively, using a non-isothermal technique based on the Kissinger approach. The exothermic peaks of those reactions were temperature-dependent on Fe content (x), and they increased with increasing x, reaching a maximum at x=0.7-0.8, and then decreased. An X-ray diffraction analysis of samples heat-treated at 873 K for 2 h revealed that they have a single-phase perovskite structure for all compositions, with their unit cell volume increasing with Fe content (x). The obtained oxides were nanoparticles with diameters of 10 to 20 nm, which increased with Fe content (x). The amorphous citrate route was found to give excellent starting gel precursors for the low-temperature synthesis of La 0.8 Sr 0.2 Co 1-x Fe x O 3 nanoparticles. (author)

  18. Development of a Master Sintering Curve for Al-Mg Alloy

    Directory of Open Access Journals (Sweden)

    Yong-Shin Lee

    2016-01-01

    Full Text Available A new master sintering curve (MSC is proposed for Al-Mg alloy in order to effectively design the pressure-assisted sintering process. In this work, hot pressing experiments of Al-Mg alloy powders are performed. The changes of relative density during hot pressing are measured for the various heating rates of 5°C/min, 10°C/min, and 20°C/min at the fixed pressure of 50 MPa. A work of sintering, designated as Θ, is introduced and defined as Θ(t,T=∫0t1/Texp-Q/RTdt. A work of sintering, Θ, could be interpreted as a measure for the amount of sintering work. The MSC in this work defines the relation between the apparent density and a work of sintering, Θ. Since the measurement of an apparent activation energy, Q, is very difficult, the correct value of Q is obtained numerically using a mean residual square method. Then, the master sintering curves for sintering of Al-Mg alloy powders are proposed for the sintering temperatures of 400°C and 500°C through scaling procedures. It is expected that the master sintering curves proposed in this work could help an engineer to design pressure-assisted sintering process for Al-Mg alloy.

  19. The Balance of Titanium and Vanadium in the Blast Furnace with the Use of Sinter Containing a Titanium-Vanadium-Magnetite Concentrate

    Directory of Open Access Journals (Sweden)

    Budzik, R.

    2007-01-01

    Full Text Available The investigation concerned the use of sinter containing a titanium-vanadium-magnetite concentrate for the production of pig iron. Sinter containing 0,46 to 0,51 % TiO2 and 0,056 to 0,060 % vanadium was used for pig iron production in the blast furnace. Introducing 200 kg of this concentrate to the1 Mg sinter mix did not cause any deterioration of sinter quality.

  20. Influence of alloying elements and density on aqueous corrosion behaviour of some sintered low alloy steels

    International Nuclear Information System (INIS)

    Kandavel, T.K.; Chandramouli, R.; Karthikeyan, P.

    2012-01-01

    Highlights: ► Corrosion of low alloy P/M steels under HCl acid pickling environment has been studied. ► Influence of density, strain and alloying elements on the rate of corrosion of the steels has been investigated. ► Residual porosity has significant effect on acid corrosion. ► Addition of the alloying elements Cu, Mo and Ti reduces the corrosion rate significantly. ► Carbide forming elements Mo and Ti improve further the resistance of the steels to aqueous corrosion. -- Abstract: Low alloy steels produced through powder metallurgy route of sintering followed by forging are promising candidate materials for high strength small components. Porosity in such steels poses a real challenge during acid pickling treatment, which is one of the processing steps during manufacturing. The present research work attempts to investigate the mechanism underlying the acid corrosion behaviour of some sintered low alloy steels under induced acid pickling conditions. Sintered-forged low alloy steel samples containing molybdenum (Mo), copper (Cu) and titanium (Ti) were subjected to aqueous corrosion attack by immersing the samples in 18% HCl (Hydrochloric acid) solution for 25 h. Sample weight loss and Fe (Iron) loss were estimated for the corroded samples. The morphology of the corroded surfaces was studied through metallography and scanning electron microscopy. Higher porosity alloys underwent enhanced corrosion rates. Both corrosion rate and iron loss are found to decrease linearly with reduction in porosity in all cases of the alloys. The alloying elements Mo, Ti and Cu, when added in combination, have played a complementary role in the reduction of corrosion rate by almost one order of magnitude compared to unalloyed steel. Presence of carbides of the carbide forming elements Mo and Ti played a positive role on the corrosion behaviour of the low alloy steels.

  1. The Influence of Sintering Temperature toward Density and Strength of Plastic-Ruber Composite

    Directory of Open Access Journals (Sweden)

    Heru Sukanto

    2012-11-01

    Full Text Available The research investigates the effect of sintering temperature on density and mechanical properties of HDPE-rubbercomposite which was produced by pressured sintering methodThe materials that were used are HDPE plastic waste of oilbottle and unused tire. These materials were powdered via mechanical grinding manually. The powder size of -20 mesh wasselected as a raw material for specimen. Producing the specimens involved powder technology. Pressured sintering processwas commited for 5 minutes under pressure load of 1 MPa. The sintering temperature was variated along 110 to 140oC byincreasing 10oC incrementally. Specimen testing involved density, bending strength and izot impact strength. All of testingwas conducted on ASTM standard testing.The result reveals that increasing sintering temperature will grow up the density,bending strength and impact strength of specimen up to 10%, 12% and 72% respectively. The extreme increasing ofspecimen properties occurs at the temperature range of 120 to 130oC..

  2. A major advance in powder metallurgy

    Science.gov (United States)

    Williams, Brian E.; Stiglich, Jacob J., Jr.; Kaplan, Richard B.; Tuffias, Robert H.

    1991-01-01

    Ultramet has developed a process which promises to significantly increase the mechanical properties of powder metallurgy (PM) parts. Current PM technology uses mixed powders of various constituents prior to compaction. The homogeneity and flaw distribution in PM parts depends on the uniformity of mixing and the maintenance of uniformity during compaction. Conventional PM fabrication processes typically result in non-uniform distribution of the matrix, flaw generation due to particle-particle contact when one of the constituents is a brittle material, and grain growth caused by high temperature, long duration compaction processes. Additionally, a significant amount of matrix material is usually necessary to fill voids and create 100 percent dense parts. In Ultramet's process, each individual particle is coated with the matrix material, and compaction is performed by solid state processing. In this program, Ultramet coated 12-micron tungsten particles with approximately 5 wt percent nickel/iron. After compaction, flexure strengths were measured 50 percent higher than those achieved in conventional liquid phase sintered parts (10 wt percent Ni/Fe). Further results and other material combinations are discussed.

  3. Laser Sintered Calcium Phosphate Bone

    National Research Council Canada - National Science Library

    Vail, Neil

    1999-01-01

    ...) technology selective laser sintering (SLS). BME has successfully implemented a pilot facility to fabricate calcium phosphate implants using anatomical data coupled with the selective laser sintering process...

  4. A method for sintering

    DEFF Research Database (Denmark)

    2012-01-01

    The present invention provides a method for sintering, comprising in the following order the steps of: providing a body in the green state or in the pre-sintered state on a support; providing a load on at least one spacer on the support such that the load is located above said body in the green...

  5. Microwave and millimeter wave dielectric permittivity and magnetic permeability of epsilon-gallium-iron-oxide nano-powders

    Science.gov (United States)

    Chao, Liu; Afsar, Mohammed N.; Ohkoshi, Shin-ichi

    2015-05-01

    In millimeter wave frequency range, hexagonal ferrites with high uniaxial anisotropic magnetic fields are used as absorbers. These ferrites include M-type barium ferrite (BaFe12O19) and strontium ferrite (SrFe12O19), which have natural ferromagnetic resonant frequency range from 40 GHz to 60 GHz. However, the higher frequency range lacks suitable materials that support the higher frequency ferromagnetic resonance. A series of gallium-substituted ɛ-iron oxides (ɛ-GaxFe2-xO3) are synthesized, which have ferromagnetic resonant frequencies appearing over the frequency range of 30 GHz to 150 GHz. The ɛ-GaxFe2-xO3 is synthesized by the sol-gel method. The particle sizes are observed to be smaller than 100 nm. In this paper, in-waveguide transmission and reflection method and the free space magneto-optical approach have been employed to study these newly developed ɛ-GaxFe2-xO3 particles in millimeter waves. These techniques enable to obtain precise transmission spectra to determine the dielectric and magnetic properties of both isotropic and anisotropic ferrites in the microwave and millimeter wave frequency range from single set of direct measurements. The complex dielectric permittivity and magnetic permeability spectra of ɛ-GaxFe2-xO3 are shown in this paper. Strong ferromagnetic resonances at different frequencies determined by the x parameter are found.

  6. A new method to fabricate Fe-TiC composite using conventional sintering and steam hammer

    OpenAIRE

    LAHOUEL, Ali; BOUDEBANE, Saïd; IOST, Alain; MONTAGNE, Alex

    2017-01-01

    International audience; The aim of this research paper is to fabricate a Fe-TiC composite by a novel and simple manufacturing method. The latter is based on two cumulative processes; a conventional sintering (transient liquid phase sintering) and a hot forging with steam hammer respectively. The blinder phase of the studied simples is varied from carbon steel to high alloy steel using alloying additive powders. The obtained outcomes showed that after the sintering process, the relative densit...

  7. Microwave and millimeter wave dielectric permittivity and magnetic permeability of epsilon-gallium-iron-oxide nano-powders

    Energy Technology Data Exchange (ETDEWEB)

    Chao, Liu, E-mail: liu.chao@tufts.edu; Afsar, Mohammed N. [Department of Electrical and Computer Engineering, Tufts University, Medford, Massachusetts 02155 (United States); Ohkoshi, Shin-ichi [Department of Chemistry, School of Science, The University of Tokyo, 7-3-1 Hongo, Bunkyo-ku, Tokyo 113-0033 (Japan)

    2015-05-07

    In millimeter wave frequency range, hexagonal ferrites with high uniaxial anisotropic magnetic fields are used as absorbers. These ferrites include M-type barium ferrite (BaFe{sub 12}O{sub 19}) and strontium ferrite (SrFe{sub 12}O{sub 19}), which have natural ferromagnetic resonant frequency range from 40 GHz to 60 GHz. However, the higher frequency range lacks suitable materials that support the higher frequency ferromagnetic resonance. A series of gallium-substituted ε-iron oxides (ε-Ga{sub x}Fe{sub 2−x}O{sub 3}) are synthesized, which have ferromagnetic resonant frequencies appearing over the frequency range of 30 GHz to 150 GHz. The ε-Ga{sub x}Fe{sub 2−x}O{sub 3} is synthesized by the sol-gel method. The particle sizes are observed to be smaller than 100 nm. In this paper, in-waveguide transmission and reflection method and the free space magneto-optical approach have been employed to study these newly developed ε-Ga{sub x}Fe{sub 2−x}O{sub 3} particles in millimeter waves. These techniques enable to obtain precise transmission spectra to determine the dielectric and magnetic properties of both isotropic and anisotropic ferrites in the microwave and millimeter wave frequency range from single set of direct measurements. The complex dielectric permittivity and magnetic permeability spectra of ε-Ga{sub x}Fe{sub 2−x}O{sub 3} are shown in this paper. Strong ferromagnetic resonances at different frequencies determined by the x parameter are found.

  8. Magnetically responsive enzyme powders

    International Nuclear Information System (INIS)

    Pospiskova, Kristyna; Safarik, Ivo

    2015-01-01

    Powdered enzymes were transformed into their insoluble magnetic derivatives retaining their catalytic activity. Enzyme powders (e.g., trypsin and lipase) were suspended in various liquid media not allowing their solubilization (e.g., saturated ammonium sulfate and highly concentrated polyethylene glycol solutions, ethanol, methanol, 2-propanol) and subsequently cross-linked with glutaraldehyde. Magnetic modification was successfully performed at low temperature in a freezer (−20 °C) using magnetic iron oxides nano- and microparticles prepared by microwave-assisted synthesis from ferrous sulfate. Magnetized cross-linked enzyme powders were stable at least for two months in water suspension without leakage of fixed magnetic particles. Operational stability of magnetically responsive enzymes during eight repeated reaction cycles was generally without loss of enzyme activity. Separation of magnetically modified cross-linked powdered enzymes from reaction mixtures was significantly simplified due to their magnetic properties. - Highlights: • Cross-linked enzyme powders were prepared in various liquid media. • Insoluble enzymes were magnetized using iron oxides particles. • Magnetic iron oxides particles were prepared by microwave-assisted synthesis. • Magnetic modification was performed under low (freezing) temperature. • Cross-linked powdered trypsin and lipase can be used repeatedly for reaction

  9. Finite element modeling and numerical simulation of sintered tungsten components under hydrogen atmosphere

    Science.gov (United States)

    Mamen, B.; Song, J.; Barriere, T.; Gelin, J.-C.

    2013-05-01

    Powder injection molding (PIM) is a suitable technology for manufacturing of complex shapes with tungsten powders and has a great potential in many applications. Sintering is one of the most important steps in Powder Injection Molding process. The sintering behaviour of tungsten injection moulded components, under pure hydrogen atmosphere at temperature up to 1700°C using fine 0.4μm and coarse powders 7.0 μm, is investigated by means of the beam bending and dilatometric tests in the Setaram{copyright, serif} analyser. To simulate the shrinkage and shape distortion of tungsten injection moulded components during the sintering process using finite element methods, viscoplastic constitutive law is implemented in ABAQUS software as user subroutine UMAT and incorporated with the identified parameters. Comparison between the numerical simulations results and experimental ones, in term of shrinkages and sintered densities, shows good agreement between the two.

  10. Dependence of developing magnetic hysteresis characteristics on stages of evolving microstructure in polycrystalline yttrium iron garnet

    International Nuclear Information System (INIS)

    Rodziah, N.; Hashim, M.; Idza, I.R.; Ismayadi, I.; Hapishah, A.N.; Khamirul, M.A.

    2012-01-01

    The microstructure evolution in several polycrystalline yttrium iron garnet samples as a result of a sintering scheme was studied in detail, in parallel with the changes in their magnetic properties. Samples with nanometer sized starting powder were synthesized by employing the High-Energy Ball Milling technique and then sintering toroidal compacts of the milled powder. Nine sintered samples were obtained, each corresponding to a particular sintering from 600 °C to 1400 °C. The samples were characterized for their evolution in crystalline phases, microstructure and magnetic hysteresis-loops parameters. The results showed an increasing tendency of the saturation magnetization and saturation induction with grain size, which is attributed to crystallinity increase and to reduction of demagnetizing fields in the grains. The variation in coercivity could be related to anisotropy field changes within the samples due to grain size changes. In particular, the starting appearance of room temperature ferromagnetic order suggested by the sigmoid-shaped B-H loops seems to be dependent on a sufficient number of large enough magnetic domain-containing grains having been formed in the microstructure. Viewed simultaneously, the hysteresis loops appear to belong to three groups with different magnetism-type dominance, respectively dependent on phase purity and three different groups of grain size distributions.

  11. Sintering behaviour and mechanical properties of Cr3C2–NiCr ...

    Indian Academy of Sciences (India)

    the densification were remarkably promoted by the liquid phase formation at 1350. ◦. C. The densities as high as 97% of the theoretical density have been achieved by liquid phase sintering through the solution–reprecipitation and grain. Figure 1. XRD pattern of powder mixture and cermet samples sintered at four.

  12. DC resistivity of alumina and zirconia sintered with TiC

    Indian Academy of Sciences (India)

    Pure alumina and zirconia powders were sintered separately with increasing amount of TiC up to ∼ 65 vol.%, as a conducting second phase with an aim to prepare conducting structural ceramics which can be precisely machined by EDM technique. TiC did not help in sintering the parent phase but it decreased the d.c. ...

  13. Mechanistic evaluation of the effect of sintering on Compritol 888 ATO matrices

    DEFF Research Database (Denmark)

    Rao, Monica; Ranpise, Anuradha; Borate, Sameer

    2009-01-01

    transform infrared spectroscopy results did not show any drug-wax interaction due to sintering. Differential scanning calorimetric and powder X-ray diffraction studies ruled out the occurrence of solid solution and polymorphic changes of the drug. Drug release from the wax tablets with or without sintering...... was best described by the Higuchi equation....

  14. Thermoelectric properties of SiC/C composites from wood charcoal by pulse current sintering

    NARCIS (Netherlands)

    Fujisawa, M; Hata, T; Bronsveld, P; Castro, [No Value; Tanaka, F; Kikuchi, H; Imamura, Y

    2005-01-01

    SiC/C composites were investigated by sintering a mix of wood charcoal and SiO2 powder (32-45 mu m) at 1400, 1600 and 1800 degrees C under N-2 atmosphere with a pulse current sintering method. Thermoelectric properties of SiC/C composites were investigated by measuring the Seebeck coefficient and

  15. The effect of particle size distributions on the microstructural evolution during sintering

    DEFF Research Database (Denmark)

    Bjørk, Rasmus; Tikare, V.; Frandsen, Henrik Lund

    2013-01-01

    Microstructural evolution and sintering behavior of powder compacts composed of spherical particles with different particle size distributions (PSDs) were simulated using a kinetic Monte Carlo model of solid state sintering. Compacts of monosized particles, normal PSDs with fixed mean particle ra...

  16. Porous copper template from partially spark plasma-sintered Cu–Zn ...

    Indian Academy of Sciences (India)

    Administrator

    Dezincification and pore formation are conducted on sintered 0∙5 mm thick 12 mm diameter disc samples. The size, distribution and nature of pores in porous templates of Cu are then investigated using optical microscopy and SEM–EDS analysis. Keywords. Metal; corrosion; porous structure; sintering; powder metallurgy. 1.

  17. Sintering of nano crystalline α silicon carbide by doping with boron ...

    Indian Academy of Sciences (India)

    Unknown

    the use of sintering aids. In the meantime, Prochazka. (1975) reported that with addition of boron and carbon to submicron size β-SiC, sintering of silicon carbide to near theoretical density was achieved. He proposed that during the firing of pure submicron powders of covalently bonded solids, densification is prevented by a ...

  18. DC resistivity of alumina and zirconia sintered with TiC

    Indian Academy of Sciences (India)

    Unknown

    Abstract. Pure alumina and zirconia powders were sintered separately with increasing amount of TiC up to. ~ 65 vol.%, as a conducting second phase with an aim to prepare conducting structural ceramics which can be precisely machined by EDM technique. TiC did not help in sintering the parent phase but it decreased the ...

  19. Microwave synthesis and sintering characteristics of CaCu 3 Ti 4 O 12

    Indian Academy of Sciences (India)

    CaCu3Ti4O12 (CCTO) was synthesized and sintered by microwave processing at 2.45 GHz, 1.1 kW. The optimum calcination temperature using microwave heating was determined to be 950°C for 20 min to obtain cubic CCTO powders. The microwave processed powders were sintered to 94% density at 1000°C/60 min.

  20. Influence of the raw-material characteristics on mullite-zirconia composites obtained by reactions sintering

    International Nuclear Information System (INIS)

    Emiliano, J.V.; Segadaes, A.M.B.C.

    1989-01-01

    A number of authors have shown that there are some difficulties in preparing mullite-zirconia composites with good thermomechanical properties through reaction-sintering of Al 2 O 3 and ZrSiO 4 powders. The present work was aimed at investigating the effect of the characteristics of the alumina powders on the reaction-sintering behaviour, microstructural development and final properties of the composites prepared by conventional processes. The results obtained showed that the use of high purity reactive powders, supposed to yield enhanced properties can be overshadowed when conventional techniques of powder processing are used, as these give rise to microstructural inhomogeneities [pt

  1. Improvement of mechanical strength of sintered Mo alloyed steel by optimization of sintering and cold-forging processes with densification

    Science.gov (United States)

    Kamakoshi, Y.; Shohji, I.; Inoue, Y.; Fukuda, S.

    2017-10-01

    Powder metallurgy (P/M) materials have been expected to be spread in automotive industry. Generally, since sintered materials using P/M ones contain many pores and voids, mechanical properties of them are inferior to those of conventional wrought materials. To improve mechanical properties of the sintered materials, densification is effective. The aim of this study is to improve mechanical strength of sintered Mo-alloyed steel by optimizing conditions in sintering and cold-forging processes. Mo-alloyed steel powder was compacted. Then, pre-sintering (PS) using a vacuum sintering furnace was conducted. Subsequently, coldforging (CF) by a backward extrusion method was conducted to the pre-sintered specimen. Moreover, the cold-forged specimen was heat treated by carburizing, tempering and quenching (CQT). Afterwards, mechanical properties were investigated. As a result, it was found that the density of the PS specimen is required to be more than 7.4 Mg/m3 to strengthen the specimen by heat treatment after CF. Furthermore, density and the microstructure of the PS specimen are most important factors to make the high density and strength material by CF. At the CF load of 1200 kN, the maximum density ratio reached approximately 99% by the use of the PS specimen with proper density and microstructure. At the CF load of 900 kN, although density ratio was high like more than 97.8%, transverse rupture strength decreased sharply. Since densification caused high shear stress and stress concentration in the surface layer, microcracks occurred by the damages of inter-particle sintered connection of the surface layer. On the contrary, in case of the CF load of 1200 kN, ultra-densification of the surface layer occurred by a sufficient plastic flow. Such sufficient compressed specimens regenerated the sintered connections by high temperature heat treatment and thus the high strength densified material was obtained. These processes can be applicable to near net shape manufacturing

  2. Monitoring Sintering Burn-Through Point Using Infrared Thermography

    Directory of Open Access Journals (Sweden)

    Francisco G. Bulnes

    2013-08-01

    Full Text Available Sintering is a complex industrial process that applies heat to fine particles of iron ore and other materials to produce sinter, a solidified porous material used in blast furnaces. The sintering process needs to be carefully adjusted, so that the combustion zone reaches the bottom of the material just before the discharge end. This is known as the burnthrough point. Many different parameters need to be finely tuned, including the speed and the quantities of the materials mixed. However, in order to achieve good results, sintering control requires precise feedback to adjust these parameters. This work presents a sensor to monitor the sintering burn-through point based on infrared thermography. The proposed procedure is based on the acquisition of infrared images at the end of the sintering process. At this position, infrared images contain the cross-section temperatures of the mixture. The objective of this work is to process this information to extract relevant features about the sintering process. The proposed procedure is based on four steps: key frame detection, region of interest detection, segmentation and feature extraction. The results indicate that the proposed procedure is very robust and reliable, providing features that can be used effectively to control the sintering process.

  3. Monitoring sintering burn-through point using infrared thermography.

    Science.gov (United States)

    Usamentiaga, Rubén; Molleda, Julio; Garcia, Daniel F; Bulnes, Francisco G

    2013-08-09

    Sintering is a complex industrial process that applies heat to fine particles of iron ore and other materials to produce sinter, a solidified porous material used in blast furnaces. The sintering process needs to be carefully adjusted, so that the combustion zone reaches the bottom of the material just before the discharge end. This is known as the burn-through point. Many different parameters need to be finely tuned, including the speed and the quantities of the materials mixed. However, in order to achieve good results, sintering control requires precise feedback to adjust these parameters. This work presents a sensor to monitor the sintering burn-through point based on infrared thermography. The proposed procedure is based on the acquisition of infrared images at the end of the sintering process. At this position, infrared images contain the cross-section temperatures of the mixture. The objective of this work is to process this information to extract relevant features about the sintering process. The proposed procedure is based on four steps: key frame detection, region of interest detection, segmentation and feature extraction. The results indicate that the proposed procedure is very robust and reliable, providing features that can be used effectively to control the sintering process.

  4. Monitoring Sintering Burn-Through Point Using Infrared Thermography

    Science.gov (United States)

    Usamentiaga, Rubén; Molleda, Julio; Garcia, Daniel F.; Bulnes, Francisco G.

    2013-01-01

    Sintering is a complex industrial process that applies heat to fine particles of iron ore and other materials to produce sinter, a solidified porous material used in blast furnaces. The sintering process needs to be carefully adjusted, so that the combustion zone reaches the bottom of the material just before the discharge end. This is known as the burn-through point. Many different parameters need to be finely tuned, including the speed and the quantities of the materials mixed. However, in order to achieve good results, sintering control requires precise feedback to adjust these parameters. This work presents a sensor to monitor the sintering burn-through point based on infrared thermography. The proposed procedure is based on the acquisition of infrared images at the end of the sintering process. At this position, infrared images contain the cross-section temperatures of the mixture. The objective of this work is to process this information to extract relevant features about the sintering process. The proposed procedure is based on four steps: key frame detection, region of interest detection, segmentation and feature extraction. The results indicate that the proposed procedure is very robust and reliable, providing features that can be used effectively to control the sintering process. PMID:23939585

  5. Preparation and mechanism of the sintered bricks produced from Yellow River silt and red mud

    Energy Technology Data Exchange (ETDEWEB)

    He, Hongtao [Shandong Key Laboratory of Water Pollution Control and Resource Reuse, School of Environmental Science and Engineering, Shandong University, Jinan 250100 (China); Yue, Qinyan, E-mail: qyyue@sdu.edu.cn [Shandong Key Laboratory of Water Pollution Control and Resource Reuse, School of Environmental Science and Engineering, Shandong University, Jinan 250100 (China); Su, Yuan; Gao, Baoyu; Gao, Yue; Wang, Jingzhou; Yu, Hui [Shandong Key Laboratory of Water Pollution Control and Resource Reuse, School of Environmental Science and Engineering, Shandong University, Jinan 250100 (China)

    2012-02-15

    Highlights: Black-Right-Pointing-Pointer The best condition was red mud content of 40% and sintering at 1050 Degree-Sign C for 2 h. Black-Right-Pointing-Pointer Bricks' weight loss was caused by the removal of absorbed water and crystal water. Black-Right-Pointing-Pointer Bricks' sintering shrinkage depended on the sodium and iron compounds of red mud. Black-Right-Pointing-Pointer Sintering can strengthen bricks and decrease leaching concentration of toxic metal. - Abstract: The preparation, characteristics and mechanisms of sintered bricks manufactured by Yellow River silt and red mud were studied. The sintering shrinkage, weight loss on ignition, water absorption and compressive strength were tested to determine the optimum preparation condition. Sintering mechanisms were discussed through linear regression analysis. Crystalline components of raw materials and bricks were analyzed by X-ray diffraction. Leaching toxicity of raw materials and bricks were measured according to sulphuric acid and nitric acid method. Radiation safety of the sintered bricks was characterized by calculating internal exposure index and external exposure index. The results showed that at the chosen best parameters (red mud content of 40%, sintering temperature of 1050 Degree-Sign C and sintering time of 2 h), the best characteristics of sintered bricks could be obtained. The weight loss on ignition of sintered bricks was principally caused by the removal of absorbed water and crystal water. The sintering shrinkage of sintered bricks mainly depended on sodium compounds and iron compounds of red mud. The sintering process made some components of raw materials transform into other crystals having better thermostability. Besides, the leaching toxicity and radioactivity index of sintered bricks produced under the optimum condition were all below standards.

  6. Sintering of beryllium oxide

    International Nuclear Information System (INIS)

    Caillat, R.; Pointud, R.

    1955-01-01

    This study had for origin to find a process permitting to manufacture bricks of beryllium oxide of pure nuclear grade, with a density as elevated as possible and with standardized shape. The sintering under load was the technique kept for the manufacture of the bricks. Because of the important toxicity of the beryllium oxide, the general features for the preliminary study of the sintering, have been determined while using alumina. The obtained results will be able to act as general indication for ulterior studies with sintering under load. (M.B.) [fr

  7. Mechanical milling of a nano structured ductile iron powder under dry, wet and cryogenic atmospheres; Proceso de molturacion mecanica en medio seco, humedo y criogenico de polvo de hierro ductil nanoestructurado

    Energy Technology Data Exchange (ETDEWEB)

    Cinca, N.; Hurtado, E.; Cano, I. G.; Guilemany, J. M.

    2011-07-01

    The main objective of this study, is to obtain an effective particle and grain size reduction of a nano structured iron powder by mechanical milling under different milling media. One of the main challenges in this study is to work with this material of great ductility.The variables of the study to be optimized have been the following: speed of rotation, powder to ball ratio (PBR) and the percentage of control agent to induce an effective powder fracturing in front of cold welding. The powder has been characterized by a Laser Diffraction Particle Size Analyser, scanning electron microscopy (SEM) and transmission electron microscopy (TEM) and, X-ray diffraction.Through the comparative study, it is found that operating under dry milling conditions: there is a more effective particle size reduction of 43 % and grain size reduction of 62 %. In wet conditions has been reduced the amount of oxide, as well as to obtain a more homogenous distribution of the resulting powder. The results under cryogenic media is presented as promising. (Author) 15 refs.

  8. Sintering Behavior, Microstructure, and Mechanical Properties: A Comparison among Pressureless Sintered Ultra-Refractory Carbides

    Directory of Open Access Journals (Sweden)

    Laura Silvestroni

    2010-01-01

    Full Text Available Nearly fully dense carbides of zirconium, hafnium, and tantalum were obtained by pressureless sintering at 1950°C with the addition of 5–20 vol% of MoSi2. Increasing the amount of sintering aid, the final density increased too, thanks to the formation of small amounts of liquid phase constituted by M-Mo-Si-O-C, where M is either Zr, Hf, or Ta. The matrices of the composites obtained with the standard procedure showed faceted squared grains; when an ultrasonication step was introduced in the powder treatment, the grains were more rounded and no exaggerated grains growth occurred. Other secondary phases observed in the microstructure were SiC and mixed silicides of the transition metals. Among the three carbides prepared by pressurless sintering, TaC-based composites had the highest mechanical properties at room temperature (strength 590 MPa, Young's modulus 480 GPa, toughness 3.8 MPa·m1/2. HfC-based materials showed the highest sinterability (in terms of final density versus amount of sintering aid and the highest high-temperature strength (300 MPa at 1500  °C.

  9. Powder metallurgical processing and metal purity: A case for ...

    Indian Academy of Sciences (India)

    The paper reviews the role of sintered tantalum as volumetric efficient electrical capacitor. Powder characteristics and sintering aspects are discussed. The role of impurities in influencing the electrical properties has been described. Today's driving force behind the Ta market is the use of surface mounted versions known as ...

  10. Analysis of Laser Sintering Technology

    Directory of Open Access Journals (Sweden)

    Vladislav Markovič

    2014-02-01

    Full Text Available The new, high-tech development and customization is one ofthe most important factors in promoting the country‘s economicgrowth indicators. The economic downturn in the industryrequires technology and equipment using a minimumof raw materials and providing maximum performance. Thisstatement perfectly describes the innovative, forward-looking,cost-effective laser powder sintering (SLS technology. Here,thanks to the latest engineering achievements, product surfacesare modified and improved, they gain new characteristics. SLSis viable in automobile, engineering, construction, aerospace,aircraft, printing, medical and other areas.In order to create a product which meets the standards andtechnical documentation it is necessary to use and ensure highquality of raw materials, high-end equipment, qualified personnel,the working environment with proper climatic conditions, ergonomics,etc. But all of these, the quality of the product becomesthe decisive indicators meaningless if know how to properly selectthe laser processing operation. Scanning speed, beam power,pulse frequency, protective gases, powder layer thickness – allof them are the physical and mechanical characteristics of thechange in a small range changes the quality of the product of thefuture, the field of application and performance characteristics.

  11. Reactive Sintering of Bimodal WC-Co Hardmetals

    Directory of Open Access Journals (Sweden)

    Marek Tarraste

    2015-09-01

    Full Text Available Bimodal WC-Co hardmetals were produced using novel technology - reactive sintering. Milled and activated tungsten and graphite powders were mixed with commercial coarse grained WC-Co powder and then sintered. The microstructure of produced materials was free of defects and consisted of evenly distributed coarse and fine tungsten carbide grains in cobalt binder. The microstructure, hardness and fracture toughness of reactive sintered bimodal WC-Co hardmetals is exhibited. Developed bimodal hardmetal has perspective for demanding wear applications for its increased combined hardness and toughness. Compared to coarse material there is only slight decrease in fracture toughness (K1c is 14.7 for coarse grained and 14.4 for bimodal, hardness is increased from 1290 to 1350 HV units.DOI: http://dx.doi.org/10.5755/j01.ms.21.3.7511

  12. Effect of sintering temperature and heating mode on consolidation of ...

    Indian Academy of Sciences (India)

    sintering of various Al-based composites. Microwave heat- ing of metallic powders (Al–Cu–Fe) to single phase was first reported by Vauchera et al (2008). To the best of our know- ... insulation also consisted of graphite coated SiC rods. Tem- perature ... Figure 3 compares thermal profile for 7775 aluminum alloy compacts ...

  13. Effect of sintering on controlled release profile of diltiazem ...

    African Journals Online (AJOL)

    The study was designed to formulate and evaluate diltiazem hydrochloride wax matrix tablets for controlled release using sintering technique. Granules of diltiazem hydrochloride-wax were prepared by melt granulation technique. This was formed by triturating the drug powder with a melted carnauba wax (drug: wax ratio, ...

  14. Magnetically responsive enzyme powders

    Czech Academy of Sciences Publication Activity Database

    Pospišková, K.; Šafařík, Ivo

    2015-01-01

    Roč. 380, APR 2015 (2015), s. 197-200 ISSN 0304-8853 R&D Projects: GA MŠk(CZ) LD13021 Institutional support: RVO:67179843 Keywords : enzyme powders * cross-linking * magnetic modification * magnetic separation * magnetic iron oxides particles * microwave-assisted synthesis Subject RIV: CE - Biochemistry Impact factor: 2.357, year: 2015

  15. Quartz crystal reinforced quartz glass by spark plasma sintering

    International Nuclear Information System (INIS)

    Torikai, D.; Barazani, B.; Ono, E.; Santos, M.F.M.; Suzuki, C.K.

    2011-01-01

    The Spark Plasma Sintering presents fast processing time when compared to conventional sintering techniques. This allows to control the grain growth during sintering as well as the diffusion rate of a multi-material compounds, and make possible obtainment of functionally graded materials and nanostructured compounds. Powders of high purity silica glass and crystalline silica were sintered in a SPS equipment at temperatures around 1350° C, i.e., above the softening temperature of silica glass and below the melting temperature of quartz crystal. As a result, glass ceramics with pure silica glass matrix reinforced with crystalline alpha-quartz grains were fabricated at almost any desired range of composition, as well as controlled size of the crystalline reinforcement. X-ray diffraction and density measurements showed the possibility to manufacture a well controlled density and crystallinity glass-ceramic materials. (author)

  16. Verification of the Skorohod-Olevsky Viscous Sintering (SOVS) Model

    Energy Technology Data Exchange (ETDEWEB)

    Lester, Brian T. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

    2017-11-16

    Sintering refers to a manufacturing process through which mechanically pressed bodies of ceramic (and sometimes metal) powders are heated to drive densification thereby removing the inherit porosity of green bodies. As the body densifies through the sintering process, the ensuing material flow leads to macroscopic deformations of the specimen and as such the final configuration differs form the initial. Therefore, as with any manufacturing step, there is substantial interest in understanding and being able to model the sintering process to predict deformation and residual stress. Efforts in this regard have been pursued for face seals, gear wheels, and consumer products like wash-basins. To understand the sintering process, a variety of modeling approaches have been pursued at different scales.

  17. Coating of ceramic powders by chemical vapor deposition techniques (CVD)

    International Nuclear Information System (INIS)

    Haubner, R.; Lux, B.

    1997-01-01

    New ceramic materials with selected advanced properties can be designed by coating of ceramic powders prior to sintering. By variation of the core and coating material a large number of various powders and ceramic materials can be produced. Powders which react with the binder phase during sintering can be coated with stable materials. Thermal expansion of the ceramic materials can be adjusted by varying the coating thickness (ratio core/layer). Electrical and wear resistant properties can be optimized for electrical contacts. A fluidized bed reactor will be designed which allow the deposition of various coatings on ceramic powders. (author)

  18. Pressing-sintering process of UO2 pellet of controllable microstructure

    International Nuclear Information System (INIS)

    Wu Zhiming; Peng Qingshan

    1999-11-01

    The authors present the pressability and sinterability of two different matrix UO 2 powders from Ammonium Diuranate (ADU) process and the improvements by adding different quantities of additives. A focal point is made in the effect of the additives on the density, thermal stability and microstructure of UO 2 pellet. It is indicated by the results that a UO 2 pellet being of proper density, good thermal stability and better microstructure can be produced using of high sinterable UO 2 powder ex ADU, adding a certain quantity of pore former through calculation under conditions of high green density and high sintering temperature

  19. The influence of sintering on the dispersion of carbon nanotubes in ceramic matrix composites

    Science.gov (United States)

    Tapasztó, Orsolya; Lemmel, Hartmut; Markó, Márton; Balázsi, Katalin; Balázsi, Csaba; Tapasztó, Levente

    2014-10-01

    Optimizing the dispersion of carbon nanostructures in ceramic matrix composites is a fundamental technological challenge. So far most efforts have been focused on improving the dispersion of nanostructures during the powder phase processing, due to the limited information and control on their possible redistribution during the sintering. Here, we address this issue by comparing multi-walled carbon nanotubes reinforced Si3N4 composites prepared from the same starting powder dispersion but sintered using two different techniques. We employ ultra-small angle neutron scattering measurements to gain reliable information on the dispersion of nanostructures allowing a direct comparison of their redistribution during the sintering.

  20. Foaming Glass Using High Pressure Sintering

    DEFF Research Database (Denmark)

    Østergaard, Martin Bonderup; Petersen, Rasmus Rosenlund; König, Jakob

    Foam glass is a high added value product which contributes to waste recycling and energy efficiency through heat insulation. The foaming can be initiated by a chemical or physical process. Chemical foaming with aid of a foaming agent is the dominant industrial process. Physical foaming has two...... variations. One way is by saturation of glass melts with gas. The other involves sintering of powdered glass under a high gas pressure resulting in glass pellets with high pressure bubbles entrapped. Reheating the glass pellets above the glass transition temperature under ambient pressure allows the bubbles...... to expand. After heat-treatment foam glass can be obtained with porosities of 80–90 %. In this study we conduct physical foaming of cathode ray tube (CRT) panel glass by sintering under high pressure (5-25 MPa) using helium, nitrogen, or argon at 640 °C (~108 Pa s). Reheating a sample in a heating...

  1. Low temperature sintering of fluorapatite glass-ceramics.

    Science.gov (United States)

    Denry, Isabelle; Holloway, Julie A

    2014-02-01

    Fluorapatite glass-ceramics have been shown to be excellent candidates as scaffold materials for bone grafts, however, scaffold production by sintering is hindered by concurrent crystallization of the glass. Objective, our goal was to investigate the effect of Ca/Al ratio on the sintering behavior of Nb-doped fluorapatite-based glasses in the SiO2-Al2O3-P2O5-MgO-Na2O-K2O-CaO-CaF2 system. Methods, glass compositions with Ca/Al ratio of 1 (A), 2 (B), 4 (C) and 19 (D) were prepared by twice melting at 1525°C for 3h. Glasses were either cast as cylindrical ingots or ground into powders. Disk-shaped specimens were prepared by either sectioning from the ingots or powder-compacting in a mold, followed by heat treatment at temperatures ranging between 700 and 1050°C for 1h. The density was measured on both sintered specimens and heat treated discs as controls. The degree of sintering was determined from these measurements. Results and Significance XRD showed that fluorapatite crystallized in all glass-ceramics. A high degree of sintering was achieved at 775°C for glass-ceramic D (98.99±0.04%), and 900°C for glass-ceramic C (91.31±0.10). Glass-ceramics A or B were only partially sintered at 1000°C (63.6±0.8% and 74.1±1.5%, respectively). SEM revealed a unique microstructure of micron-sized spherulitic fluorapatite crystals in glass-ceramics C and D. Increasing the Ca/Al ratio promoted low temperature sintering of fluorapatite glass-ceramics, which are traditionally difficult to sinter. Copyright © 2013 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

  2. Low temperature sintering of fluorapatite glass-ceramics

    Science.gov (United States)

    Denry, Isabelle; Holloway, Julie A.

    2014-01-01

    Fluorapatite glass-ceramics have been shown to be excellent candidates as scaffold materials for bone grafts, however, scaffold production by sintering is hindered by concurrent crystallization of the glass. Our goal was to investigate the effect of Ca/Al ratio on the sintering behavior of Nb-doped fluorapatite-based glasses in the SiO2-Al2O3-P2O5-MgO-Na2O-K2O-CaO-CaF2 system. Glass compositions with Ca/Al ratio of 1 (A), 2 (B), 4 (C) and 19 (D) were prepared by twice melting at 1525°C for 3h. Glasses were either cast as cylindrical ingots or ground into powders. Disc-shaped specimens were prepared by either sectioning from the ingots or powder-compacting in a mold, followed by heat treatment at temperatures ranging between 700 and 1050°C for 1h. The density was measured on both sintered specimens and heat treated discs as controls. The degree of sintering was determined from these measurements. XRD showed that fluorapatite crystallized in all glass-ceramics. A high degree of sintering was achieved at 775°C for glass-ceramic D (98.99±0.04%), and 900°C for glass-ceramic C (91.31±0.10). Glass-ceramics A or B were only partially sintered at 1000°C (63.6±0.8% and 74.1±1.5%, respectively). SEM revealed a unique microstructure of micron-sized spherulitic fluorapatite crystals in glass-ceramics C and D. Increasing the Ca/Al ratio promoted low temperature sintering of fluorapatite glass-ceramics, which are traditionally difficult to sinter. PMID:24252652

  3. [Characterization of alumina adobe and sintered body of GI-infiltrated ceramic].

    Science.gov (United States)

    Wang, H; Chao, Y; Liao, Y; Liang, X; Zhu, Z; Gao, W

    2001-06-01

    This study was conducted to elucidate the mechanism of formation of porous structure by investigating the porosity of the alumina adobe and sintered body of GI-II Infiltrate Ceramic, and its role in strengthening and toughening this kind of ceramic composite. The alumina powder size-mass distribution was obtained by BI-XDC powder size analysis device; the open pore parameters of alumina adobe and sintered body were analyzed using the mercury pressure method. Their fracture surfaces were observed under scanning electronic microscope. Fine powder had two main size groups of 0.09-0.1 micron and 0.2-0.5 micron, respectively, and coarse powder, with size between 1.5 to 4.5 microns, occupied the majority of powder mass. Alumina adobe's pores became larger after sintering. The median pore radii of adobe and sintered body were 0.2531 micron and 0.3081 micron, respectively; the average pore radii changed from 0.0956 micron to 0.1102 micron. Under scanning electronic microscope, fine alumina powders were fused partially together and their surfaces were blunted, but coarse powders did not show such phenomena. The alumina size distribution contributes to the formation of porous structure of alumina sintered body. This porous structure is not only the shape skeleton but also the mechanical skeleton of GI-II Infiltrated Ceramic. It plays an important role in raising the mechanical properties of this kind of ceramic composite.

  4. Síntese de pós nanométricos e sinterização de cerâmicas de Ba1-xCa xTiO3 a baixas temperaturas Low temperature synthesis and sintering of Ba1-xCa xTiO3 nanometric powders

    Directory of Open Access Journals (Sweden)

    R. S. Silva

    2006-09-01

    Full Text Available Pós nanométricos de titanato de bário e cálcio (Ba1-xCa xTiO3: x = 0,05/0,10/0,15/0,23 mol% foram sintetizados a temperaturas relativamente baixas (800 °C por meio do método de precursores poliméricos modificado. Corpos cerâmicos foram obtidos com alta densidade relativa (> 97% e microestrutura com tamanho de grãos homogêneos, a temperatura e tempo de sinterização relativamente baixos (1275 °C/1 h. Observamos também que o tamanho de cristalitos no pó calcinado e o tamanho médio de grãos nos corpos cerâmicos sinterizados diminuem com o aumento da concentração de Ca.Barium calcium titanate nanopowders (Ba1-xCa xTiO3: x = 0.05, 0.10, 0.15 and 0.23 mol% have been synthesized at relative low temperature ( 800 ºC through the modified polymeric precursor method. High relative density ceramics (> 97% and microstructure with homogeneous grain size were obtained at relative low temperature and time of sintering (1275 °C/1 h. It was also observed that the crystallite size of the calcined powder and the average grain size of the sintered ceramics decrease with the increase of the calcium concentration.

  5. Analysis and modeling of sintering of Sr-hexaferrite produced by PIM technology

    Directory of Open Access Journals (Sweden)

    Zlatkov B.S.

    2011-01-01

    Full Text Available The powder injection moulding (PIM technology is lately becoming more and more significant due to complex design possibilities and good repeatability. This technology requires optimization of all steps starting with material and binder, injection, debinding and sintering parameters. Sintering is one of the key links in this technology. The powder injection moulding process is specific as during feedstock injection powder particles mixed into the binder do not come into mechanical contact. Shrinkage during sintering of PIM samples is high. In this work we have analyzed and modeled the sintering process of isotropic PIM samples of Sr-hexaferrite. The Master Sintering Curve (MSC principle has been applied to analyze sintering of two types of PIM Sr-hexaferrite samples with completely removed binder and only the extraction step of the debinding procedure (thermal debinding proceeding simultaneously with sintering. Influence of the heating rate on resulting sample microstructures has also been analyzed. Influence of the sintering time and temperature was analyzed using three different phenomenological equations.

  6. Bonding evolution with sintering temperature in low alloyed steels with chromium

    Directory of Open Access Journals (Sweden)

    Fuentes-Pacheco L.

    2009-01-01

    Full Text Available At present, high performance PM steels for automotive applications follow a processing route that comprises die compaction of water-atomized powder, followed by sintering and secondary treatments, and finishing operations. This study examines Cr-alloyed sintered steels with two level of alloying. In chromium-alloyed steels, the surface oxide on the powder is of critical importance for developing the bonding between the particles during sintering. Reduction of this oxide depends mainly on three factors: temperature, dew point of the atmosphere, and carbothermic reduction provided by the added graphite. The transformation of the initial surface oxide evolves sequence as temperature increases during sintering, depending on the oxide composition. Carbothermic reduction is supposed to be the controlling mechanism, even when sintering in hydrogen-containing atmospheres. The effect of carbothermic reduction can be monitored by investigating the behavior of the specimens under tensile testing, and studying the resultant fracture surfaces.

  7. Ti-Nb-Sn-hydroxyapatite composites synthesized by mechanical alloying and high frequency induction heated sintering.

    Science.gov (United States)

    Wang, Xiaopeng; Chen, Yuyong; Xu, LiJuan; Xiao, Shulong; Kong, Fantao; Woo, Kee Do

    2011-11-01

    A β-type Ti-based composite, Ti-35Nb-2.5Sn-15-hydroxyapatite (HA), has been synthesized by mechanical alloying and powder metallurgy. The effects of milling time on microstructure, mechanical properties and biocompatibility of the sintered composites were investigated by scanning electronic microscopy (SEM), X-ray diffraction (XRD), microhardness tests, compression tests and cells culture. The results revealed when milling time increased, the homogeneity and relative density of the sintered composite increased, but the finished sintering temperature decreased. The compression Young's modulus of sintered composite from 12 h milled powders was about 22 GPa and its compression strength was 877 MPa. The cell culture results indicated cell viability for these sintered composites was very good. These results revealed the Ti-35Nb-2.5Sn-15HA composite could be useful for medical implants. Copyright © 2011 Elsevier Ltd. All rights reserved.

  8. Synthesis, Sintering, and Electrical Properties of BaCe0.9−xZrxY0.1O3−δ

    DEFF Research Database (Denmark)

    Ricote, S.; Caboche, G.; Estournes, C.

    2008-01-01

    BaCe0.9-xZrxY0.1O3-delta powders were synthesized by a solid-state reaction. Different contents of cerium and zirconium were studied. Pellets were sintered using either conventional sintering in air at 1700 degrees C or the Spark Plasma Sintering (SPS) technique. The density of the samples sinter......, and reproduction in any medium, provided the original work is properly cited....

  9. Dehydrogenation and Sintering of TiH2: An In Situ Study

    Science.gov (United States)

    Chen, Gang; Liss, Klaus D.; Auchterlonie, Graeme; Tang, Huiping; Cao, Peng

    2017-06-01

    This first-ever study investigated dehydrogenation and microstructural evolution of TiH2 during sintering under vacuum using in situ neutron diffraction, in situ transmission electron microscopy, and ex situ neutron tomography. The densification behavior, microstructure, hydrogen concentration, and in situ phase transformation were reported. The shrinkage, weight loss percentage, and densification of the TiH2 powder compact monotonically increase with sintering temperature, while the open porosity behaves differently; porosity first increases at the initial sintering stage and then decreases during further sintering. The in situ phase transformation observations reveal that dehydrogenation starts from the outer area of either a particle or a powder compact and progressively carries forward into the interior of the particle or the compact. A shrinking core model was proposed to elucidate the dehydrogenation process for a single particle and a powder compact.

  10. Magnetically responsive enzyme powders

    Science.gov (United States)

    Pospiskova, Kristyna; Safarik, Ivo

    2015-04-01

    Powdered enzymes were transformed into their insoluble magnetic derivatives retaining their catalytic activity. Enzyme powders (e.g., trypsin and lipase) were suspended in various liquid media not allowing their solubilization (e.g., saturated ammonium sulfate and highly concentrated polyethylene glycol solutions, ethanol, methanol, 2-propanol) and subsequently cross-linked with glutaraldehyde. Magnetic modification was successfully performed at low temperature in a freezer (-20 °C) using magnetic iron oxides nano- and microparticles prepared by microwave-assisted synthesis from ferrous sulfate. Magnetized cross-linked enzyme powders were stable at least for two months in water suspension without leakage of fixed magnetic particles. Operational stability of magnetically responsive enzymes during eight repeated reaction cycles was generally without loss of enzyme activity. Separation of magnetically modified cross-linked powdered enzymes from reaction mixtures was significantly simplified due to their magnetic properties.

  11. Computer Modeling of Direct Metal Laser Sintering

    Science.gov (United States)

    Cross, Matthew

    2014-01-01

    A computational approach to modeling direct metal laser sintering (DMLS) additive manufacturing process is presented. The primary application of the model is for determining the temperature history of parts fabricated using DMLS to evaluate residual stresses found in finished pieces and to assess manufacturing process strategies to reduce part slumping. The model utilizes MSC SINDA as a heat transfer solver with imbedded FORTRAN computer code to direct laser motion, apply laser heating as a boundary condition, and simulate the addition of metal powder layers during part fabrication. Model results are compared to available data collected during in situ DMLS part manufacture.

  12. Selective laser sintering in biomedical engineering.

    Science.gov (United States)

    Mazzoli, Alida

    2013-03-01

    Selective laser sintering (SLS) is a solid freeform fabrication technique, developed by Carl Deckard for his master's thesis at the University of Texas, patented in 1989. SLS manufacturing is a technique that produces physical models through a selective solidification of a variety of fine powders. SLS technology is getting a great amount of attention in the clinical field. In this paper the characteristics features of SLS and the materials that have been developed for are reviewed together with a discussion on the principles of the above-mentioned manufacturing technique. The applications of SLS in tissue engineering, and at-large in the biomedical field, are reviewed and discussed.

  13. SEM hot stage sintering of UO2

    International Nuclear Information System (INIS)

    Miller, D.J.

    1976-06-01

    The sintering of hyperstoichiometric uranium dioxide powder compacts, in the hot stage of a scanning electron microscope, was continuously monitored using 16 mm time lapse movies. From alumina microspheres placed on the surface of the compacts, shrinkage measurements were obtained. Converting shrinkage measurements into densification profiles indicates that a maximum densification rate is reached at a critical density, independent of the constant heating rates. At temperatures above 1350 0 C, the movement of the reference microspheres made shrinkage measurements impossible. It is believed the evolution of UO 3 gas from hyperstoichiometric UO 2 is the cause of this limitation

  14. Study of the sintering process and the formation of a (Th, U) O2 solid solution

    International Nuclear Information System (INIS)

    Tomasi, Roberto

    1979-01-01

    The effect of some variables in the (Th, U) O 2 sintering process and solid solution formation was studied. ThO 2 , U 3 O 8 and UO 2 powder were prepared. The ThO 2 powders were obtained by calcination of thorium at 500 and 750 deg C; the U 3 O 8 powders were derived from the calcination of ADU at 660 and 750 deg C; the UO 2 powder were prepared from ADU and from ATCU. The different characteristics of these materials were determined by measurements of surface area, by scanning electron microscopy, tap density tests, X-ray diffractometry and by measurements of the O/U ratios. The oxide mixtures were chosen in order to produce a final composition with 10 w/o of UO 2 . A mixture of thorium oxalate and ADU was also prepared by calcining these salts in air at 700 deg C, in order to obtain certain amount of solid solution prior to sintering. The sintering operations were developed in an argon atmosphere at temperatures between 1400 and 1700 deg C, during interval varying from 1 to 4 hours. The effect of the mixture characteristics on the sintering process and solid solution formation were studied considering the results of densification, microstructure development and X-ray diffractometry. The ThO 2 powder characteristics have a main effect on the mixtures compactability and sinterability, the higher calcining temperatures increasing the green density, but decreasing the final density of the sintered pellets. In the sintering of mixtures containing U 3 O 3 , this oxide is reduced to UO 2 and it is possible to obtain pellets with density and microstructures similar to those produced from mixtures containing UO 2 . But if oxygen in excess is present during sintering, the process is affected, occurring exaggerated grain growth. The densification results were related to the Coble's kinetics equation for second stage of sintering, valid for bulk diffusion, grain boundary acting as vacancy sinks. The sintering activation energy is independent from the powder starting

  15. Effects of sintering temperature on electrical properties of sheep enamel hydroxyapatite

    Science.gov (United States)

    Dumludag, F.; Gunduz, O.; Kılıc, O.; Kılıc, B.; Ekren, N.; Kalkandelen, C.; Oktar, F. N.

    2017-12-01

    Bioceramics, especially calcium phosphate based bioceramics, whose examples are hydroxyapatite, and calcium phosphate powders have been widely used in the biomedical engineering applications. Hydroxyapatite (HA) is one of the most promising biomaterials, which are derived from natural sources, chemical method, animal like dental enamel and corals. The influence of sintering temperature on the electrical properties (i.e. DC conductivity, AC conductivity) of samples of sintered sheep enamel (SSSE) was studied in air and in vacuum ambient at room temperature. The sheep enamel were sintered at varying temperatures between 1000°C and 1300°C. DC conductivity results revealed that while dc conductivity of the SSSE decreases with increasing the sintering temperature in air ambient the values increased with increasing the sintering temperature in vacuum ambient. AC conductivity measurements were performed in the frequency range of 40 Hz - 105 Hz. The results showed that ac conductivity values decrease with increasing the sintering temperature.

  16. Addition of niobia in alumina and its effects at its sintered microstructure

    International Nuclear Information System (INIS)

    Gomes, L.B.; Lima, M.M.O.; Pereira, A.S.; Bergmann, C.P.

    2016-01-01

    In this work, niobia was used as sintering additive of alumina in concentrations of 0.15, 0.5, 2 and 4 wt%. Homogenized powders was uniaxially pressed (200MPa) forming ceramic pellets with 10 mm diameter. The green bodies were sintered at 1400, 1500 and 1600°C for 60 minutes using a heating rate of 2,5°C.min -1 . After sintering, the specimens were polished using diamond paste with different particle sizes. The specimen's microstructure was analyzed by Scanning Electron Microscopy (SEM) and crystalline phases were determined by X-ray Diffraction (XRD). Results indicate that when niobia and alumina react they form AlNbO4 by liquid phase sintering. This phase is located among alumina grain. It was also verified that niobia addition promotes grain growth, acting as sintering agent, and this effect grows as niobia content and sintering temperature increase. (author)

  17. Hydrogen Decrepitation Press-Less Process Recycling of NdFeB sintered magnets

    DEFF Research Database (Denmark)

    Xia, Manlong; Abrahamsen, Asger Bech; Bahl, Christian

    2017-01-01

    A Hydrogen Decrepitation Press-Less Process (HD-PLP) recycling method for recycling of anisotropic NdFeB magnets is demonstrated. The method combines hydrogen decrepitation (HD) disintegration of the initial magnet, powder sieving and the Press-Less Process (PLP), where hydride powder is sintered...

  18. An investigation on microwave sintering of Fe, Fe–Cu and Fe–Cu–C ...

    Indian Academy of Sciences (India)

    The powder characteristics of metallic powders play a key role during sintering. Densification and mechanical properties were also influenced by it. The current study examines the effect of heating mode on densification, microstructure, phase compositions and properties of Fe, Fe–2Cu and Fe–2Cu–0.8C systems.

  19. Low sintering temperature glass waste forms for sequestering radioactive iodine

    Science.gov (United States)

    Nenoff, Tina M.; Krumhansl, James L.; Garino, Terry J.; Ockwig, Nathan W.

    2012-09-11

    Materials and methods of making low-sintering-temperature glass waste forms that sequester radioactive iodine in a strong and durable structure. First, the iodine is captured by an adsorbant, which forms an iodine-loaded material, e.g., AgI, AgI-zeolite, AgI-mordenite, Ag-silica aerogel, ZnI.sub.2, CuI, or Bi.sub.5O.sub.7I. Next, particles of the iodine-loaded material are mixed with powdered frits of low-sintering-temperature glasses (comprising various oxides of Si, B, Bi, Pb, and Zn), and then sintered at a relatively low temperature, ranging from 425.degree. C. to 550.degree. C. The sintering converts the mixed powders into a solid block of a glassy waste form, having low iodine leaching rates. The vitrified glassy waste form can contain as much as 60 wt % AgI. A preferred glass, having a sintering temperature of 500.degree. C. (below the silver iodide sublimation temperature of 500.degree. C.) was identified that contains oxides of boron, bismuth, and zinc, while containing essentially no lead or silicon.

  20. SinterHab

    Science.gov (United States)

    Rousek, Tomáš; Eriksson, Katarina; Doule, Ondřej

    2012-05-01

    This project describes a design study for a core module on a Lunar South Pole outpost, constructed by 3D printing technology with the use of in-situ resources and equipped with a bio-regenerative life support system. The module would be a hybrid of deployable (CLASS II) and in-situ built (CLASS III) structures. It would combine deployable membrane structures and pre-integrated rigid elements with a sintered regolith shell for enhanced radiation and micrometeorite shielding. The closed loop ecological system would support a sustainable presence on the Moon with particular focus on research activities. The core module accommodates from four to eight people, and provides laboratories as a test bed for development of new lunar technologies directly in the environment where they will be used. SinterHab also includes an experimental garden for development of new bio-regenerative life support system elements. The project explores these various concepts from an architectural point-of-view particularly, as they constitute the building, construction and interior elements. The construction method for SinterHab is based on 3D printing by sintering of the lunar regolith. Sinterator robotics 3D printing technology proposed by NASA JPL enables construction of future generations of large lunar settlements with little imported material and the use of solar energy. The regolith is processed, placed and sintered by the Sinterator robotics system which combines the NASA ATHLETE and the Chariot remotely controlled rovers. Microwave sintering creates a rigid structure in the form of walls, vaults and other architectural elements. The interior is coated with a layer of inflatable membranes inspired by the TransHab project. The life-support system is mainly bio-regenerative and several parts of the system are intrinsically multifunctional and serve more than one purpose. The plants for food production are also an efficient part of atmosphere revitalization and water treatment. Moreover

  1. Preparation and Characterization of Sintered Microporous Polymeric Filters

    Directory of Open Access Journals (Sweden)

    Meysam Salari

    2017-09-01

    Full Text Available Nowadays filtration process is increasingly used in various areas such as water purification, food industries, filtering the air dust and other separation applications. In this work, the HDPE microporous filters have been fabricated at different pressure and time conditions via sintering process and then were characterized by different techniques. It can be expected that microstructure and mechanical properties of the samples could be controlled by changing the fabrication parameters like temperature, pressure, time of the process and also by changing the properties of the resin such as powder shape, particle size and rheological properties. In the first step, by using DSC, MFI, rheology test and optical microscope, the most suitable polymeric powder for sintering process was chosen. The sintering temperature was fixed in the vicinity of melting temperature of the used HDPE powder, based on DSC result. In order to evaluate mechanical properties and porosity of the samples, the results obtained from the shear punch test, acetone drop permeability, gas permeability, transition optical microscopy and SEM, have been used; then the effect of pressure and time parameters on the characteristics of the product has been studied. Finally, it was concluded that it is possible to make microporous filters with suitable mechanical properties, using sintering process at controlled pressure and temperature conditions.It can be seen that by increasing time and pressure, on the one hand the mechanical properties of the products increase, and on the other hand, their porosity and the gas permeability of the vents decrease.

  2. Silicon nitride-aluminum oxide solid solution (SiAION) formation and densification by pressure sintering

    Science.gov (United States)

    Yeh, H. C.; Sanders, W. A.; Fiyalko, J. L.

    1975-01-01

    Stirred-ball-mill-blended Si3N4 and Al2O3 powders were pressure sintered in order to investigate the mechanism of solid solution formation and densification in the Si3N4-Al2O3 system. Powder blends with Si3N4:Al2O3 mole ratios of 4:1, 3:2, and 2:3 were pressure sintered at 27.6-MN/sq m pressure at temperatures to 17000 C (3090 F). The compaction behavior of the powder blends during pressure sintering was determined by observing the density of the powder compact as a function of temperature and time starting from room temperature. This information, combined with the results of X-ray diffraction and metallographic analyses regarding solutioning and phase transformation phenomena in the Si3N4-Al2O3 system, was used to describe the densification behavior.

  3. Comparison of properties in silicon nitrides sintered with oxide and organometallic additives

    International Nuclear Information System (INIS)

    Luxem, W.; Saruhan, B.

    1994-01-01

    An homogeneous introduction of sintering additives to silicon nitride powder compacts is of great importance in the fabrication of high strength silicon nitride ceramics. Inhomogenities and impurities brought into the compacts with addition of sintering additives may influence the microstructure and phase development and subsequently degrade the mechanical properties and reliability of silicon nitride ceramics. Sintering additives in the system of Sm 2 O 3 + Al 2 O 3 as metaloxides and nitrates are introduced to two different kinds of α-silicon nitride powder. Thereby, a more homogeneous distribution of additives through an intimate mixing is aimed. Advantages of this type of processing of silicon nitride powders against conventional method are discussed. The contribution of powder characteristics in determination of these factors are displayed. (orig.)

  4. Spark plasma sintering of pure and doped tungsten as plasma facing material

    Science.gov (United States)

    Autissier, E.; Richou, M.; Minier, L.; Naimi, F.; Pintsuk, G.; Bernard, F.

    2014-04-01

    In the current water cooled divertor concept, tungsten is an armour material and CuCrZr is a structural material. In this work, a fabrication route via a powder metallurgy process such as spark plasma sintering is proposed to fully control the microstructure of W and W composites. The effect of chemical composition (additives) and the powder grain size was investigated. To reduce the sintering temperature, W powders doped with a nano-oxide dispersion of Y2O3 are used. Consequently, the sintering temperature for W-oxide dispersed strengthened (1800 °C) is lower than for pure W powder. Edge localized mode tests were performed on pure W and compared to other preparation techniques and showed promising results.

  5. Titanium dental copings prepared by a powder metallurgy method: a preliminary report.

    Science.gov (United States)

    Eriksson, Mikael; Andersson, Matts; Carlström, Elis

    2004-01-01

    The purpose of this study was to determine if the Procera pressed-powder method can be used to fabricate titanium copings. Commercially pure titanium powder was used to prepare the copings. The powder was pressed onto an enlarged tooth preparation die of aluminum using cold isostatic pressing. The outer shape of the coping was formed using a Procera milling machine, and the copings were vacuum sintered. Titanium copings could be prepared using this method. The density of the sintered copings reached 97% to 99%+ of theoretic density, and the copings showed ductile behavior after sintering. Enlarging the tooth preparation die to compensate for the sintering shrinkage could optimize the final size of the copings. Ductile and dense titanium dental copings can be produced with powder-metal processing using cold isostatic pressing, followed by milling and sintering to final shape. The forming technique has, if properly optimized, a potential of becoming a more cost-efficient production method than spark erosion.

  6. Effect of heating mode on sinterability of Fe-Ni steels.

    Science.gov (United States)

    Annamalai, A Raja; Kumar, Rajiv; Upadhyaya, Anish; Agrawal, Dinesh

    2011-01-01

    The present study examines the effect of heating mode on the densification, microstructure, and mechanical properties of iron-nickel steel with graphite and phosphorus addition. The compacts were sintered in conventional (radiatively-heated) and microwave (2.45 GHz, multimode) furnaces at 1120 degrees C for 1 hour in forming gas (dissociated ammonia atmosphere, 95% N2-5% H2). The experimental results show that microwave sintered alloy has better properties compared with the conventionally sintered counterparts. Detailed analyses by using optical microscopy and scanning electron microscopy (SEM) reveal that microwave sintered sample has finer microstructure. SEM examination of the fractured surfaces indicate that a mixed mode fracture containing both, ductile and brittle types, is present in microwave sintered alloy, in contrast with the brittle fracture only in conventional sintered counterpart.

  7. Process for the production of metal nitride sintered bodies and resultant silicon nitride and aluminum nitride sintered bodies

    Science.gov (United States)

    Yajima, S.; Omori, M.; Hayashi, J.; Kayano, H.; Hamano, M.

    1983-01-01

    A process for the manufacture of metal nitride sintered bodies, in particular, a process in which a mixture of metal nitrite powders is shaped and heated together with a binding agent is described. Of the metal nitrides Si3N4 and AIN were used especially frequently because of their excellent properties at high temperatures. The goal is to produce a process for metal nitride sintered bodies with high strength, high corrosion resistance, thermal shock resistance, thermal shock resistance, and avoidance of previously known faults.

  8. Process for the preparation of fine grain metal carbide powders

    International Nuclear Information System (INIS)

    Gortsema, F.P.

    1976-01-01

    Fine grain metal carbide powders are conveniently prepared from the corresponding metal oxide by heating in an atmosphere of methane in hydrogen. Sintered articles having a density approaching the theoretical density of the metal carbide itself can be fabricated from the powders by cold pressing, hot pressing or other techniques. 8 claims, no drawings

  9. Physical characterization of steel and stainless steel metal powders

    International Nuclear Information System (INIS)

    Lavilla, A.O.; Lucchesi, C.G.; Sandin, O.O.

    1991-01-01

    A methodology has been developed for the physical characterization of steel powders (obtained by atomization) for later sintering and for the construction of porous sheets and filtrating tubes, capable of operating at temperatures between 600 deg C and 800 deg C in corrosive atmospheres. This methodology was based on the equipment and methods used for the physical characterization of uranium oxide powders. (Author) [es

  10. Leaching of metals from fresh and sintered red mud.

    Science.gov (United States)

    Ghosh, Indrani; Guha, Saumyen; Balasubramaniam, R; Kumar, A V Ramesh

    2011-01-30

    The disposal of red mud, a solid waste generated during the extraction of alumina from bauxite, is one of the major problems faced by the aluminum industry. Proper disposal followed by its utilization, for example as bricks, can provide a satisfactory solution to this problem. Pollution potential of red mud and its finished product, due to metals leaching out from them under certain environmental conditions, need to be studied. Sintering of red mud was performed in a resistance type vertical tube furnace to simulate the brick-making conditions in lab-scale. Leachability of metals in red mud and the sintered product was evaluated by performing sequential extraction experiments on both. The metals studied were the 'macro metals' iron and aluminum and the 'trace metals' copper and chromium. The total extractabilities of all the metals estimated by the microwave digestion of red mud samples decreased due to sintering. The leachability in sequential extraction of the macro metals iron and aluminum, on the other hand, increased due to sintering in all phases of sequential extraction. However, the effect of sintering on the leachability of the trace metals by sequential extraction was different for copper and chromium in different fractions of sequential extraction. Copyright © 2010 Elsevier B.V. All rights reserved.

  11. Corrosion behaviour of sintered duplex stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Utrilla, M. Victoria; Urena, Alejandro; Otero, Enrique; Munez, Claudio Jose [Escuela Superior de Ciencias Experimentales y Tecnologia, Universidad Rey Juan Carlos, C/ Tulipan s/n, 28933 Mostoles, Madrid (Spain)

    2004-07-01

    Duplex austenite-ferrite stainless steels were prepared by mixing austenitic (316L) and ferritic (434L) atomized powders. Although different 316L/434L ratios were prepared, present work centred its study on 50% ferrite - 50% austenite sintered steel. The powders were mixed and pressed at 700 MPa and sintered at 1250 deg. C for 30 min in vacuum. The cooling rate was 5 deg. C/min. Solution treatment was carried out to homogenize the microstructure at 1100 deg. C during 20 min. A microstructural study of the material in solution was performed, evaluating the microstructure, proportion and shape of porosity, and ferrite percentage. This last was measured by two methods, quantitative metallography and Fischer ferrito-metry. The materials were heat treated in the range of 700 to 1000 deg. C, for 10, 30 and 60 min and water quenched, to study the microstructural changes and the influence on the intergranular corrosion resistance. The method used to evaluate the sensitization to the intergranular corrosion was the electrochemical potentio-kinetic reactivation procedure (EPR). The test solution was 0.5 M H{sub 2}SO{sub 4} + 0,01 M KSCN at 30 deg. C. The criterion used to evaluate the sensitization was the ratio between the maximum reactivation density (Ir) and the maximum activation density (Ia). The results of the electrochemical tests were discussed in relation with the microstructures observed at the different heat treatments. (authors)

  12. Effect of sintering time and temperature on properties of high pressure assisted WC/Co hard metal composite

    Energy Technology Data Exchange (ETDEWEB)

    Karimi, M.M.; Gomes, U.U.; Oliveira, M.P.; Filgueira, M. [Universidade Federal do Rio Grande do Norte (UFRN), RN (Brazil)

    2016-07-01

    Full text: WC/Co is widely used as cutting tools, because has a unique combination of high strength, hardness, toughness, and moderate stiffness, especially with fine grained WC and finely distributed cobalt. WC/Co powder mixture sinters by different methods such as vacuum sintering, microwave sintering and SPS. High pressure high temperature (HPHT) sintering is a proposed method that can results in better distribution of cobalt and avoid undesirable phases by using high pressure, high temperature and very low sintering time. In this study, a powder mixture of WC- 10 wt% Co was sintered by HPHT at 1500 to 1900 deg C under a pressure of 7.7 GPa for 2 and 3 minutes. Microstructural/structural analyses were performed by SEM/EDS and XRD. Hardness was also done to obtain the effect of sintering parameters. It was found that increasing sintering time in HPHT sintering method at a constant temperature can improve properties of WC/Co hard metal. It was also realized that both sintering temperature and time have effect on hardness and density. (author)

  13. Effect of {alpha}-Si{sub 3}N{sub 4} Addition on Sintering of {alpha}-Sialon Powder via Carbonthermal Reduction Nitridation of Boron-rich Slag-based Mixture

    Energy Technology Data Exchange (ETDEWEB)

    Wu Junbin; Jiang Tao; Xue Xiangxin, E-mail: komsae@163.com [School of Materials and Metallurgy, Northeastern University, Shenyang (China)

    2011-10-29

    With boron-rich slag, silica fume, bauxite chalmette, carbon black and {alpha}-Si{sub 3}N{sub 4} as starting materials, {alpha}-Sialon powders were prepared by carbothermal reduction-nitridation(CRN). Different contents of {alpha}-Si{sub 3}N{sub 4} addition were added to investigate the {alpha}-Sialon formation as a function of {alpha}-Si{sub 3}N{sub 4} addition from boron rich slag based mixture fired at 1480 deg. C for 8 h under N{sub 2} flowing of 0.4 L/min. Phase assembly, microstructure of reaction products were determined by X-ray Diffraction and Scanning Electron Microscope. The results showed that the main phases of the samples were a-Sialon, h-BN, AlN and small quantity of SiC. With the increasing amount of the {alpha}-Si{sub 3}N{sub 4} addition, the h-BN content remained in a constant and AlN content was running down steadily, while the {alpha}-Sialon content increased gradually. The aspect ratio and the amount of elongated {alpha}-Sialon grains could be tailored by using different amounts of the {alpha}-Si{sub 3}N{sub 4} addition.

  14. Effects of sintering atmosphere and initial particle size on sintering of gadolinia-doped ceria; Efeitos da atmosfera de sinterizacao e do tamanho de particula na sinterizacao da ceria-gadolinia

    Energy Technology Data Exchange (ETDEWEB)

    Batista, Rafael Morgado

    2014-07-01

    The effects of the sintering atmosphere and initial particle size on the sintering of ceria containing 10 mol% gadolinia (GdO{sub 1.5}) were systematically investigated. The main physical parameter was the specific surface area of the initial powders. Nanometric powders with three different specific surface areas were utilized, 210 m{sup 2}/g, 36,2 m{sup 2}/g e 7,4 m{sup 2}/g. The influence on the densification, and micro structural evolution were evaluated. The starting sintering temperature was verified to decrease with increasing on the specific surface area of raw powders. The densification was accelerated for the materials with smaller particle size. Sintering paths for crystallite growth were obtained. Master sintering curves for gadolinium-doped ceria were constructed for all initial powders. A computational program was developed for this purpose. The results for apparent activation energy showed noticeable dependence with specific surface area. In this work, the apparent activation energy for densification increased with the initial particle size of powders. The evolution of the particle size distributions on non isothermal sintering was investigated by WPPM method. It was verified that the grain growth controlling mechanism on gadolinia doped ceria is the pore drag for initial stage and beginning of intermediate stage. The effects of the sintering atmosphere on the stoichiometry deviation of ceria, densification, microstructure evolution, and electrical conductivity were analyzed. Inert, oxidizing, and reducing atmospheres were utilized on this work. Deviations on ceria stoichiometry were verified on the bulk materials. The deviation verified was dependent of the specific surface area and sintering atmosphere. Higher reduction potential atmospheres increase Ce{sup 3+} bulk concentration after sintering. Accelerated grain growth and lower electrical conductivities were verified when reduction reactions are significantly present on sintering. (author)

  15. Preparation of nickel-coated titanium carbide particulates and their use in the production of reinforced iron matrix composites

    International Nuclear Information System (INIS)

    Yi, Danqing; Yu, Pengchao; Hu, Bin; Liu, Huiqun; Wang, Bin; Jiang, Yong

    2013-01-01

    Highlights: • Ni-coated TiC composite powders were prepared by electroless plating. • Iron-based composites reinforced by TiC particles was prepared by HIP. • Mechanical and wear properties were improved with the addition of Ni-coated TiC. • The nickel coating promotes the formation and growth of sintering neck. - Abstract: Ni-coated titanium carbide (TiC) composite powders were prepared by electroless plating (EP). Further, using hot isostatic pressing (HIP), iron matrix composites reinforced with 4 wt% Ni-coated TiC particulates with relative density close to 100% were prepared. The microstructure and phase composition of the Ni-coated powders and the composites were analyzed using X-ray diffraction, scanning electron microscopy, and energy dispersive X-ray spectroscopy. The results showed that the TiC particles were distributed uniformly in the matrix and were free of segregation or coarsening. Compared to the TiC particles without Ni coating, the reinforced iron-based composites containing the Ni-coated particles showed higher relative densities and better mechanical properties. The density, hardness, tensile strength, and elongation were enhanced to 99.98%, 243 HV, 565 MPa, and 11.7%, respectively in composites containing Ni-coated TiC particles from 99.70%, 210 HV, 514 MPa, and 10.3%, respectively in composites that were prepared using particles without Ni coating. In addition, the mass losses in the composites containing the Ni-coated particles were reduced by 32–75% in the abrasive wear test with various vertical loads. We propose that the nickel coatings on the particulates had a beneficial effect on the microstructure and properties of the reinforced iron-based composites is due to promotion of neck formation and growth between TiC and iron powders during sintering, which enhanced the density of the sintered compact and the bonding strength between the TiC particles and the iron matrix

  16. Sintering and thermal ageing studies of zirconia - yttria ceramics by impedance spectroscopy

    International Nuclear Information System (INIS)

    Florio, Daniel Zanetti de

    1998-01-01

    ZrO 2 :8 mol %Y 2 O 3 solid electrolyte ceramic pellets have been prepared with powders of three different origins: a Nissan (Japan) commercial powder, a powder obtained by the coprecipitation technique at IPEN, and the mixing of powder oxides (ZrO 2 produced at a Pilot Plant at IPEN and 99.9% pure Y 2 O 3 of USA origin). These starting powders have been analysed by the following techniques: X-ray fluorescence for yttrium content, X-ray diffraction for structural phase content, sedimentation for particle size distribution, gas adsorption (BET) for surface area determination, and transmission electron microscopy for average particle size determination. Pressed ceramic pellets have been analysed by dilatometry to evaluate the sintering stages. Sintered pellets have been characterized by X-ray diffraction for phase analysis and scanning electron microscopy for grain morphology analysis. Impedance spectroscopy analysis have been carried out to follow thermal ageing of zirconia-yttria solid electrolyte at 600 deg C, the working temperature of permanent oxygen sensor, and to study sintering kinetics. The main results show that ageing at 600 deg C decreases the emf sensor response in the first 100 h to a steady value. Moreover, sintering studies by impedance spectroscopy allowed for finding correlations between electrical parameters, sintering kinetics and grain growth mechanisms. (author)

  17. Powder Metallurgy characteristics and application: state of the art

    International Nuclear Information System (INIS)

    Zaid, A.I.O.

    2005-01-01

    Powder metallurgy process (P/M) is a near-net or net-shape manufacturing process that combines the features of shape making technology of powder compaction with the development of final material and design properties (physical and mechanical) during subsequent densification or consolidation processes, e.g. sintering. It utilizes the metal powder or powders of metal alloys. In this paper, the major historical developments in P/M are reviewed and discussed. The main parameters involved in the process and their effects on the product characteristics are presented and discussed, which include: powders and methods of their production, particle size and shape, compressibility and additives, sintering temperature and time and finishing processes. The advantages and limitations of powder metallurgy are also presented and discussed. Finally, applications and future developments of the process are outlined and discussed. (author)

  18. Synthesis and characterization of copper–alumina metal matrix composite by conventional and spark plasma sintering

    International Nuclear Information System (INIS)

    Dash, K.; Ray, B.C.; Chaira, D.

    2012-01-01

    Graphical abstract: The evolution of microstructure, density and hardness of Cu–Al 2 O 3 metal matrix composites with different techniques of sintering has been demonstrated here. The effect of sintering atmosphere has also been discussed. Synthesis of microcomposites was carried out by reinforcing 5, 10 and 15 vol.% of alumina powder particle (average size ∼5.71 μm) in copper matrix via conventional sintering using H 2 and N 2 atmospheres. Nanocomposites of 1, 5, 7 vol.% alumina (average size 2 O 3 metal matrix microcomposites and nanocomposites via conventional route and spark plasma sintering routes are studied and compared. Maximum Vickers hardness of 60 and 80 are obtained when the Cu–15 vol.% Al 2 O 3 is conventionally sintered in N 2 and H 2 atmosphere respectively. However, maximum hardness value of 125 is achieved for the Cu–5 vol.% Al 2 O 3 nanocomposite prepared by spark plasma sintering. It has been observed that Cu–Al 2 O 3 metal matrix composite (MMC) shows poor mechanical properties when it is conventionally sintered in N 2 atmosphere than H 2 atmosphere. Highlights: ► Better matrix–reinforcement interfacial bonding and compatibility in hydrogen atmosphere than nitrogen atmosphere. ► An improvement in density and hardness under hydrogen atmosphere than in nitrogen atmosphere is manifested. ► Spark plasma sintering method results in higher density and hardness values than conventional sintering. - Abstract: The evolution of microstructure, density and hardness of Cu–Al 2 O 3 metal matrix composites with different techniques of sintering have been demonstrated here. The effect of sintering atmosphere on the interfacial compatibility of matrix and reinforcement has also been discussed. Synthesis of microcomposites was carried out by reinforcing 5, 10 and 15 vol.% of alumina powder particles (average size ∼5.71 μm) in copper matrix via conventional sintering using N 2, H 2 and Ar atmospheres. Nanocomposites of 1, 5, 7 vol

  19. Modeling Macroscopic Shape Distortions during Sintering of Multi-layers

    DEFF Research Database (Denmark)

    Tadesse Molla, Tesfaye

    Ceramic multi-layered composites are being used as components in various technologies ranging from electronics to energy conversion devices. Thus, different architectures of multi-layers involving ceramic materials are often required to be produced by powder processing, followed by sintering...... the camber development during co-firing. The effect of extrinsic factors (e.g. gravity, thickness ratio and friction) on the shape evolution of bi-layers during co-firing has been studied using the developed model and experiments. Furthermore, a new analytical model describing stresses during sintering...... of tubular bi-layer structures has been developed by using the direct correspondence between elasticity and linear viscous problems. The finite element model developed in this study and sintering experiments of tubular bi-layer sample have been used to verify and validate the developed analytical model...

  20. Nano pores evolution in hydroxyapatite microsphere during spark plasma sintering

    Directory of Open Access Journals (Sweden)

    Lin C.

    2011-01-01

    Full Text Available Micron-spherical granules of hydroxyapatite (HAp nanoparticles were prepared by powder granulation methods. Through subsequent sintering, porous HAp microspheres with tailored pore and grain framework structures were obtained. Detailed microstructure investigation by SEM and TEM revealed the correlation of the pore structure and the necking strength with the sintering profiles that determine the coalescence features of the nanoparticles. The partially sintered porous HAp microspheres containing more than 50% porosity consisting of pores and grains both in nano-scale are active in inducing the precipitation of HAp in simulated body fluid. The nano-porous HAp microspheres with an extensive surface and interconnecting pores thus demonstrate the potential of stimulating the formation of collagen and bone and the integration with the newly formed bones during physiological bone remodeling.

  1. Mesoporous TiO2 powders as host matrices for iron nanoparticles. Effect of the preparation procedure and doping with Hf

    Czech Academy of Sciences Publication Activity Database

    Dimitrov, M.; Ivanova, R.; Velinov, N.; Henych, Jiří; Slušná, Michaela; Štengl, Václav; Tolasz, Jakub; Mitov, I.; Tsoncheva, T.

    2016-01-01

    Roč. 7, JUL (2016), s. 56-63 ISSN 2352-507X Institutional support: RVO:61388980 Keywords : Mesoporous titania * Hafnium doping * Iron modification * Ethyl acetate oxidation * Methanol decomposition Subject RIV: CA - Inorganic Chemistry

  2. Transparent Yttrium Aluminium Garnet Obtained by Spark Plasma Sintering of Lyophilized Gels

    Directory of Open Access Journals (Sweden)

    M. Suárez

    2009-01-01

    Full Text Available Lyophilized YAG gel, synthesized by the coprecipitation technique, has been sintered to transparency by spark plasma sintering method at 1500∘C. Whereas conventionally dried gels show large agglomerates, over 1 μm, powders from lyophilized gels show no agglomeration with an average particle size below 100 nm. The absence of agglomerates affects on the optical properties of the sintered materials: conventionally dried powders are opaque after sintering, whereas 0.8 mm thick transparent YAG materials with in-line transmittances close to 60% at 680 nm and over 80% in the infrared range have been obtained for the lyophilized gels.

  3. Determinants of the quality of sintered steel for the automotive industry

    Directory of Open Access Journals (Sweden)

    Barbara Lisiecka

    2016-03-01

    Full Text Available The increasing demand on components obtained using powder metallurgy is driven by economic changes that have turned product quality into the most basic criterion which affects the interest in a component and its successful use. The improvement in quality should be expected in the beginning of the planning of the technological process and selection of adequate raw materials. High requirements concerning product quality management and production improvement stimulates the development of the current automotive industry where sintered steels represent the highest percentage of products. The multiphase sinters investigated in the study were prepared from two types of water–atomized steel powders: 316L and 409L. Optical microscopy, X–ray phase analysis and examinations of microhardness were performed in order to determine the microstructure and basic properties of sintered steels. The main assumption for this study was to analyse the microstructure and mechanical properties of sintered steels used for manufacturing of various car parts.

  4. Inkjet printable nanosilver suspensions for enhanced sintering quality in rapid manufacturing

    International Nuclear Information System (INIS)

    Bai, John G; Creehan, Kevin D; Kuhn, Howard A

    2007-01-01

    Inkjet printable nanosilver suspensions were prepared by dispersing 30 nm silver particles into a water-based binder system to enhance the sintering quality in rapid manufacturing. During three-dimensional printing (3DP), the nanosilver suspensions were inkjet printed onto repetitively spread microsilver powder for selective joining. Since the nanosilver particles in the suspensions can be sintered at relatively low temperatures to bond the neighbouring microsilver powder, they were used to provide the continuous bonding strength of the manufacturing parts during the heat-up procedure of the sintering operation. Comparative study shows that the silver parts printed using the nanosilver suspension were significantly enhanced in sintering quality than those printed using the binder system, especially when the silver parts had thin or small features with high aspect ratios

  5. Effect of sintering temperatures on titanium matrix composites reinforced by ceramic particles

    Energy Technology Data Exchange (ETDEWEB)

    Romero, F.; Amigo, V.; Busquets, D.; Klyatskina, E. [Mechanical and Materials Engineering Department. Polytechnical University of Valencia, Valencia (Spain)

    2005-07-01

    Titanium and titanium composites have a potential use in aerospace and biotechnology industries, and nowadays in others like sports and fashion ones. In this work composite materials, based on titanium matrix reinforced with ceramic particles, have been developed. PM route is used to obtain compact and sintered samples. TiN and TiAl powders, are milled with Ti powder in different volumetric percentages in a ball mill. These mixtures are pressed in a uniaxial press and sintered in a vacuum furnace at different temperatures between 1180 to 1220 deg. C. Porosity of samples is analysed, before and after the sintering process, by Archimedes technique and by image analysis. Mechanical properties and the reinforcement particles influence in the titanium matrix are studied by flexion test in green and sintered states, and by hardness and microhardness tests. Complimentarily, a microstructural analysis is carried out by optical and electron microscopy, and the reactivity between the reinforce particles and titanium matrix are studied. (authors)

  6. Thermoset recycling via high-pressure high-temperature sintering: Revisiting the effect of interchange chemistry

    Science.gov (United States)

    Morin, Jeremy Edward

    In 1844 Charles Goodyear obtained U.S. Patent #3,633 for his "Gum Elastic Composition". In a published circular, which describes his patent for the sulfur vulcanization of gum elastic composition, he stated: "No degree of heat, without blaze, can melt it (rubber)... It resists the most powerful chemical reagents. Aquafortis (nitric acid), sulphuric acid, essential and common oils, turpentine and other solvents... ..." Goodyear's sulfur vulcanization of rubber fueled much of the industrial revolution and made transportation possible, as it exists today. In doing so, Goodyear created one of the most difficult materials to recycle. Rubber will not melt, dissolve, or lend itself to the usual methods of chemical decomposition. Ironically, Goodyear recognized this problem and in 1853 he patented the process of adding ground rubber to virgin material, now currently known as regrind blending. Today, scrap tires represent one of the most serious sources of pollution in the world. Studies estimate that there are roughly 2 billion scrap tires in U.S. landfills and more are being added at a rate of over 273 million tires per year. Current methods of recycling waste tires are crude, ineffective, and use rubber powder as a low cost filler instead of a new rubber. The groundwork for a very simple and effective method of producing high-quality rubber goods using 100% scrap rubber was discovered in 1944 by A. V. Tobolsky et al. This application, however, was not recognized until recently in our laboratory. The process as studied to date represents a method of creating quality, high-value added rubber goods with nothing other than heat and pressure. High pressure is required to obtain a void-free compaction of the rubber particles by forcing all of the free surfaces into intimate contact. High temperature then activates the chemical rearrangement, scission, and reformation of the chemical bonds thus providing new bridges between the once fractured interfaces. This occurs both within

  7. Production of titanium alloy powders by vacuum fusion-centrifugation

    International Nuclear Information System (INIS)

    Decours, Jacques; Devillard, Jacques; Sainfort, G.

    1975-01-01

    This work presents a method of preparing powdered TA6V and TA6Z5D alloys by fusion-centrifugation under electron bombardment. An industrial capacity apparatus for the production of metallic powders is described and the characteristics of the powders obtained are presented. Solid parts were shaped by sintering and drawing at temperatures between 850 and 1100 deg C. The structure and mechanical properties of the cold densified products before and after heat treatment are compared [fr

  8. Injection molding of Y-TZP powders prepared by colloidal processing

    International Nuclear Information System (INIS)

    Kimura, Y.; Mineshita, O.; Kaga, T.; Tokinaga, T.; Obitsu, M.

    1991-01-01

    TZP powders containing 3mol% Y 2 O 3 were prepared from ZrOCl 2 solution via an aqueous colloidal suspension of ZrO 2 . Processing variables were optimized to obtain powders suitable for injection molding. Wettability of powders with binders, fluidity of melting compound, removal of binder from green body, and properties of sintered body were investigated

  9. Effect of recycling blast furnace flue dust as pellets on the sintering performance

    Directory of Open Access Journals (Sweden)

    El-Hussiny N.A.

    2010-01-01

    Full Text Available The Egyptian Iron and Steel Company generates a great amount of blast furnace flue dust. The recovery of metals and carbon from this flue dust becomes a very important demand due to the increase of the price of coke breeze and the decrease of the primary source of metals. At the same time, it make the environment more safe by decreasing pollution. Introducing these dust fines in the sintering process proves to be very harmful for different operating parameters. Thus, this study aims at investigating the production of pellets resulting from these fines, using molasses as organic binder and its application in sintering of iron ore. The sintering experiments were performed using flue dust as pellets as a substitute of coke breeze. The results revealed that, sintering properties such as inter strength increases with using the flue dust pellets, while productivity of both the sinter machine and sinter machine at blast furnace yard decreases. Also the vertical velocity of the sinter machine and the weight loss during the reduction of produced the sinter by hydrogen decrease.

  10. Extension of the master sintering curve for constant heating rate modeling

    Science.gov (United States)

    McCoy, Tammy Michelle

    The purpose of this work is to extend the functionality of the Master Sintering Curve (MSC) such that it can be used as a practical tool for predicting sintering schemes that combine both a constant heating rate and an isothermal hold. Rather than just being able to predict a final density for the object of interest, the extension to the MSC will actually be able to model a sintering run from start to finish. Because the Johnson model does not incorporate this capability, the work presented is an extension of what has already been shown in literature to be a valuable resource in many sintering situations. A predicted sintering curve that incorporates a combination of constant heating rate and an isothermal hold is more indicative of what is found in real-life sintering operations. This research offers the possibility of predicting the sintering schedule for a material, thereby having advanced information about the extent of sintering, the time schedule for sintering, and the sintering temperature with a high degree of accuracy and repeatability. The research conducted in this thesis focuses on the development of a working model for predicting the sintering schedules of several stabilized zirconia powders having the compositions YSZ (HSY8), 10Sc1CeSZ, 10Sc1YSZ, and 11ScSZ1A. The compositions of the four powders are first verified using x-ray diffraction (XRD) and the particle size and surface area are verified using a particle size analyzer and BET analysis, respectively. The sintering studies were conducted on powder compacts using a double pushrod dilatometer. Density measurements are obtained both geometrically and using the Archimedes method. Each of the four powders is pressed into ¼" diameter pellets using a manual press with no additives, such as a binder or lubricant. Using a double push-rod dilatometer, shrinkage data for the pellets is obtained over several different heating rates. The shrinkage data is then converted to reflect the change in relative

  11. Temperature-dependent thermal properties of spark plasma sintered alumina

    Directory of Open Access Journals (Sweden)

    Saheb Nouari

    2017-01-01

    Full Text Available In this work, we report temperature-dependent thermal properties of alumina powder and bulk alumina consolidated by spark plasma sintering method. The properties were measured between room temperature and 250ºC using a thermal constants analyzer. Alumina powder had very low thermal properties due to the presence of large pores and absence of bonding between its particles. Fully dense alumina with a relative density of 99.6 % was obtained at a sintering temperature of 1400°C and a holding time of 10 min. Thermal properties were found to mainly dependent on density. Thermal conductivity, thermal diffusivity, and specific heat of the fully dense alumina were 34.44 W/mK, 7.62 mm2s-1, and 1.22 J/gK, respectively, at room temperature. Thermal conductivity and thermal diffusivity decreased while specific heat increased with the increase in temperature from room temperature to 250ºC.

  12. Synthesis, Sintering, and Electrical Properties of BaCe0.9−xZrxY0.1O3−δ

    Directory of Open Access Journals (Sweden)

    S. Ricote

    2008-01-01

    Full Text Available BaCe0.9−xZrxY0.1O3−δ powders were synthesized by a solid-state reaction. Different contents of cerium and zirconium were studied. Pellets were sintered using either conventional sintering in air at 1700∘C or the Spark Plasma Sintering (SPS technique. The density of the samples sintered by SPS is much higher than by conventional sintering. Higher values of ionic conductivity were obtained for the SPS sample.

  13. Permeability model of sintered porous media: analysis and experiments

    Science.gov (United States)

    Flórez Mera, Juan Pablo; Chiamulera, Maria E.; Mantelli, Marcia B. H.

    2017-11-01

    In this paper, the permeability of porous media fabricated from copper powder sintering process was modeled and measured, aiming the use of the porosity as input parameter for the prediction of the permeability of sintering porous media. An expression relating the powder particle mean diameter with the permeability was obtained, based on an elementary porous media cell, which is physically represented by a duct formed by the arrangement of spherical particles forming a simple or orthorhombic packing. A circular duct with variable section was used to model the fluid flow within the porous media, where the concept of the hydraulic diameter was applied. Thus, the porous is modeled as a converging-diverging duct. The electrical circuit analogy was employed to determine two hydraulic resistances of the cell: based on the Navier-Stokes equation and on the Darcýs law. The hydraulic resistances are compared between themselves and an expression to determine the permeability as function of average particle diameter is obtained. The atomized copper powder was sifted to reduce the size dispersion of the particles. The porosities and permeabilities of sintered media fabricated from powders with particle mean diameters ranging from 20 to 200 microns were measured, by means of the image analysis method and using an experimental apparatus. The permeability data of a porous media, made of copper powder and saturated with distilled water, was used to compare with the permeability model. Permeability literature models, which considers that powder particles have the same diameter and include porosity data as input parameter, were compared with the present model and experimental data. This comparison showed to be quite good.

  14. Application of permanent magnets made from NdFeB powder and from mixtures of powders in DC motors

    International Nuclear Information System (INIS)

    Slusarek, B.; Dudzikowski, I.

    2002-01-01

    The paper presents the influence of magnetic properties of applied permanent magnets on the characteristics of DC motors excited with these magnets. In the factory-produced DC motors, excited with sintered ferrite magnets, authors replaced ferrite magnets with the dielectromagnets from NdFeB powder and from different mixtures of NdFeB and ferrite powders. The paper shows the increase of the power of the resultant DC motors according to the powders' content

  15. Formation of solid solution during mutual diffusion of tungsten and molybdenum in the process of sintering

    International Nuclear Information System (INIS)

    Timofeeva, A.A.; Bulat, I.B.; Voronin, Yu.V.; Fedoseev, G.K.; Karasev, V.M.

    1984-01-01

    A process of a solid solution homogenization during sintering of W-15Mo and W-5Mo alloys is studied by the methods of density measurements, analysis of the X-ray lines physical broadening and determination of crystalline lattice constant. Study of the process of solid solution formation under conditions of powder composite sintering is shown to be conducted with account of peculiarities of tungsten and molybdenum mutual diffusion in the investigated temperature range of concentrations

  16. An investigation in texturing high Tc superconducting ceramics by creep sintering

    International Nuclear Information System (INIS)

    Regnier, P.; Deschanels, X.; Maurice, F.; Schmirgeld, L.; Aguillon, C.; Senoussi, S.; Mac Carthy, M.; Tatlock, G.J.

    1991-01-01

    We study in detail the possibility of high-T c superconducting ceramics texturing by high pressing them during sintering. We show texture variations as a function of the applied load, of the deformation, of the temperature, and of the sintering stage length, of the rate of variation of temperature, of the material nature in contact with ceramic and of the original powder quality. We present results obtained by optical microscopy, electronic microscopy, X-rays, and local chemical analysis

  17. The effect of lanthanum boride on the sintering, sintered microstructure and mechanical properties of titanium and titanium alloys

    International Nuclear Information System (INIS)

    Yang, Y.F.; Luo, S.D.; Qian, M.

    2014-01-01

    An addition of ≤0.5 wt% lanthanum boride (LaB 6 ) to powder metallurgy commercially pure Ti (CP-Ti), Ti–6Al–4V and Ti–10V–2Fe–3Al (all in wt%) resulted in improved sintered density, substantial microstructural refinement, and noticeably increased tensile elongation. The addition of LaB 6 led to scavenging of both oxygen (O) and chlorine (Cl) from the titanium powder during sintering, evidenced by the formation of La 2 O 3 and LaCl x O y . The pinning effect of La 2 O 3 , LaCl x O y and TiB inhibited prior-β grain growth and resulted in subsequent smaller α-laths. The formation of nearly equiaxed α-Ti phase is partially attributed to the nucleation effect of α-Ti on TiB. The improved sintered density was caused by B from LaB 6 rather than La, while excessive formation of La 2 O 3 and TiB with an addition of >0.5 wt% LaB 6 resulted in a noticeable decrease in sintered density. The improved tensile elongation with an addition of ≤0.5 wt% LaB 6 was mainly attributed to the scavenging of oxygen by LaB 6 , partially assisted by the improved sintered density. However, an addition of >0.5 wt% LaB 6 led to the formation of large La 2 O 3 aggregates and more brittle TiB whiskers and therefore decreased tensile elongation. Balanced scavenging of O is thus important. The optimal addition of LaB 6 was 0.5 wt% but this may change depending on the powder size of the LaB 6 to be used

  18. Evaluation of the Particle Bonding for Aluminum Sample Produced by Spark Plasma Sintering

    Science.gov (United States)

    Tünçay, Mehmet Masum; Nguyen, Lucie; Hendrickx, Philippe; Brochu, Mathieu

    2016-10-01

    Spark plasma sintering (SPS) is a powder metallurgy process that sinters powder materials within a short time by simultaneous application of electrical current and pressure. SPS differs from other conventional powder metallurgy processes by its heating mechanism, which is Joule heating of the sample within a graphite die. This study investigates the consolidation of aluminum powder by SPS. Different pressures were used and particle bonding evaluated by means of fracture surface analysis. Electrical resistance, obtained from online monitoring of the variation of voltage and current during the process, showed an enhanced descent at 0.3 T m, and the area under this drop was associated with ductility: the greater the area, the higher the ductility. This temperature corresponds to a significant increase in the hardness ratio of the oxide layer to aluminum, where breakdown of the oxide layer becomes easier, permitting enhanced metallurgical bonding between the powder particles.

  19. Simulation of the effect of maize porridge fortified with grain amaranth or micronutrient powder containing NaFeEDTA on iron intake and status in Kenyan children

    NARCIS (Netherlands)

    Macharia-Mutie, C.W.; Omusundi, A.M.; Mwai, J.M.; Mwangi, A.M.; Brouwer, I.D.

    2013-01-01

    Objective: Simulating the probable impact of grain amaranth and highly absorbable, low-Fe micronutrient powder (MNP) on Fe status in a potential target population is an essential step in choosing and developing an appropriate actual intervention. Design: We simulated the potential effect of

  20. Two steps sintering alumina doped with niobia; Sinterizacao em duas etapas de alumina aditivada com niobia

    Energy Technology Data Exchange (ETDEWEB)

    Gomes, L.B.; Hatzfeld, J.; Heck, M.; Pokorny, A.; Bergmann, C.P., E-mail: lucas.gomes@ufrgs.br [Universidade Federal do Rio Grande do Sul (LACER/UFRGS) Porto Alegre, RS (Brazil). Laboratorio de Materiais Ceramicos

    2014-07-01

    In this work, high surface area commercial alumina was doped with niobia and sintered in two steps in order to obtain dense materials with lower processing temperatures. The powders were milled and uniaxially pressed (200 MPa). The first step of sintering took place at 1100°C for 3, 6, 9 and 12 hours, followed by the second step at 1350°C for 3 hours. The relative density, porosity and water absorption of the samples were determined by the Archimedes method. The crystalline phases were analyzed by X-ray Diffraction (XRD) and the morphology of the samples after sintering, evaluated by Scanning Electron Microscopy (SEM). The results indicate that the use of niobia combined with the two steps sintering promotes an increase in the density of the material, even at lower sintering temperatures. (author)

  1. Sintering analysis of 8YSZ electrolyte correlated to the electrical performance

    Energy Technology Data Exchange (ETDEWEB)

    Silva, Cristiane Abrantes da; Furtado, Jose Geraldo de Melo [Centro de Pesquisas de Energia Eletrica (CEPEL), Rio de Janeiro, RJ (Brazil); Miranda, Paulo Emilio Valadao de, E-mail: pmiranda@labh2.coppe.ufrj.br [Universidade Federal do Rio de Janeiro (UFRJ), Rio de Janeiro, RJ (Brazil). Departmento de Engenharia Metalurgica e de Materiais

    2010-07-01

    The understanding of the mechanisms associated with densification and sintering of yttria stabilized zirconia (YSZ), a main solid oxide fuel cell electrolyte, enables the improvement of its microstructure. The present work that has the objective to study the sintering and densification processes of polycrystalline nanostructured 8% mol YSZ (8YSZ), correlating the microstructural development with the electrical performance of the material. The sintering behaviors of nanocrystalline 8YSZ powders obtained by two different chemical synthesis techniques (glycine-nitrate combustion process and Pechini method) were studied based on sintering dilatometer method. X-ray diffraction and scanning electron microscopy were used in the microstructural characterization. Full-densified 8YSZ (98.8%) were obtained and it was found that the samples obtained by the Pechini's method showed a higher densification degree in the final stage of sintering and resulted in ceramics with higher final relative density and better electrical behavior. (author)

  2. Surface-selective laser sintering of thermolabile polymer particles using water as heating sensitizer

    Energy Technology Data Exchange (ETDEWEB)

    Antonov, E N; Krotova, L I; Minaev, N V; Minaeva, S A; Mironov, A V; Popov, V K [Institute on Laser and Information Technologies of the Russian Academy of Sciencies, Troitsk, Moscow (Russian Federation); Bagratashvili, V N [Department of Chemistry, M.V. Lomonosov Moscow State University, Moscow (Russian Federation)

    2015-11-30

    We report the implementation of a novel scheme for surface-selective laser sintering (SSLS) of polymer particles, based on using water as a sensitizer of laser heating and sintering of particles as well as laser radiation at a wavelength of 1.94 μm, corresponding to the strong absorption band of water. A method of sintering powders of poly(lactide-co-glycolide), a hydrophobic bioresorbable polymer, after modifying its surface with an aqueous solution of hyaluronic acid is developed. The sintering thresholds for wetted polymer are by 3 – 4 times lower than those for sintering in air. The presence of water restricts the temperature of the heated polymer, preventing its thermal destruction. Polymer matrices with a developed porous structure are obtained. The proposed SSLS method can be applied to produce bioresorbable polymer matrices for tissue engineering. (interaction of laser radiation with matter. laser plasma)

  3. Improvement of mechanical properties by additive assisted laser sintering of PEEK

    International Nuclear Information System (INIS)

    Kroh, M.; Bonten, C.; Eyerer, P.

    2014-01-01

    The additive assisted laser sintering was recently developed at IKT: A carbon black (CB) additive is used to adjust the polymer's laser absorption behavior with the aim to improve the interconnection of sintered powder layers. In this paper a parameter study, Polyetheretherketone (PEEK) samples were prepared with different contents of carbon black and were laser sintered with varying thermal treatment. The samples were mechanically tested and investigated by optical light and transmission electron microscopy. An influence on the morphology at the border areas of particles and intersections of laser sintered layers was found. Depending on the viscosity of the raw material and CB content, different shapes of lamellae were observed. These (trans-) crystalline or polymorph structures, respectively, influence the thermal and mechanical behavior of the virgin PEEK. Moreover, the thermal treatment during the sintering process caused an improvement of mechanical properties like tensile strength and elongation at break

  4. High efficiency iron electrode and additives for use in rechargeable iron-based batteries

    Energy Technology Data Exchange (ETDEWEB)

    Narayan, Sri R.; Prakash, G. K. Surya; Aniszfeld, Robert; Manohar, Aswin; Malkhandi, Souradip; Yang, Bo

    2017-02-21

    An iron electrode and a method of manufacturing an iron electrode for use in an iron-based rechargeable battery are disclosed. In one embodiment, the iron electrode includes carbonyl iron powder and one of a metal sulfide additive or metal oxide additive selected from the group of metals consisting of bismuth, lead, mercury, indium, gallium, and tin for suppressing hydrogen evolution at the iron electrode during charging of the iron-based rechargeable battery. An iron-air rechargeable battery including an iron electrode comprising carbonyl iron is also disclosed, as is an iron-air battery wherein at least one of the iron electrode and the electrolyte includes an organosulfur additive.

  5. High performance sinter-HIP for hard metals

    International Nuclear Information System (INIS)

    Hongxia Chen; Deming Zhang; Yang Li; Jingping Chen

    2001-01-01

    The horizontal sinter-HIP equipment with great charge capacity and high performance, developed and manufactured by Central Iron and Steel Research Institute(CISRI), is mainly used for sintering and condensation of hard metals. This equipment is characterized by large hot zone, high heating speed, good temperature uniformity and fast cooling system. The equipment can provide uniform hot zone with temperature difference less than 6 o C at 1500-1600 o C and 6-10 MPa by controlling temperature, pressure and circulation of gas precisely. Using large scale horizontal sinter-HIP equipment to produce hard matals have many advantages such as stable quality, high efficiency of production, high rate of finished products and low production cost, so this equipment is a good choice for manufacturer of hard metals. (author)

  6. THE EFFECT OFCARBON NANOTUBES ON THE SINTERING BEHAVIOR OF ZIRCONIA BASED MATERIALS

    OpenAIRE

    A. M. Zahedi; H. R. Rezaie; J. Javadpour

    2015-01-01

    Different volume fractions (1.3, 2.6, and 7.6 Vol.%) of carbon nanotubes (CNTs) were dispersed within 8Y-TZP nanopowders. Mixed powder specimens were subsequently processed by spark plasma sintering (SPS) and effects of CNTs on the sintering process of 8Y-TZP/CNT composites was studied. Maintenance of CNTs through the SPS process was confirmed using TEM and Raman Spectroscopy. Studies on the sintering profile of zirconia-CNT composites (Z-xC composites) could, to some extent, clarify the effe...

  7. Fabrication mechanism of FeSe superconductors with high-energy ball milling aided sintering process

    International Nuclear Information System (INIS)

    Zhang, Shengnan; Liu, Jixing; Feng, Jianqing; Wang, Yao; Ma, Xiaobo; Li, Chengshan; Zhang, Pingxiang

    2015-01-01

    FeSe Superconducting bulks with high content of superconducting PbO-type β-FeSe phase were prepared with high-energy ball milling (HEBM) aided sintering process. During this process, precursor powders with certain Fe/Se ratio were ball milled first then sintered. The influences of HEBM process as well as initial Fe/Se ratio on the phase evolution process were systematically discussed. With HEBM process and proper initial Fe/Se ratio, the formation of non-superconducting hexagonal δ-FeSe phase were effectively avoided. FeSe bulk with the critical temperature of 9.0 K was obtained through a simple one-step sintering process with lower sintering temperature. Meanwhile, the phase evolution mechanism of the HEBM precursor powders during sintering was deduced based on both the thermodynamic analysis and step-by-step sintering results. The key function of the HEBM process was to provide a high uniformity of chemical composition distribution, thus to successfully avoide the formation of intermediate product during sintering, including FeSe 2 and Fe 7 Se 8 . Therefore, the fundamental principal for the synthesis of FeSe superconductors were concluded as: HEBM aided sintering process, with the sintering temperature of >635 °C and a slow cooling process. - Highlights: • A novel synthesis technique was developed for FeSe based superconductors. • FeSe bulks with high Tc and high β-FeSe phase content has been obtained. • Phase evolution process for the HEBM aided sintering process was proposed

  8. PRODUCTION OF PROTOTYPE PARTS USING DIRECT METAL LASER SINTERING TECHNOLOGY

    Directory of Open Access Journals (Sweden)

    Josef Sedlak

    2015-08-01

    Full Text Available Unconventional methods of modern materials preparation include additive technologies which involve the sintering of powders of different chemical composition, granularity, physical, chemical and other utility properties. The technology called Rapid Prototyping, which uses different technological principles of producing components, belongs to this type of material preparation. The Rapid Prototyping technology facilities use photopolymers, thermoplastics, specially treated paper or metal powders. The advantage is the direct production of metal parts from input data and the fact that there is no need for the production of special tools (moulds, press tools, etc.. Unused powder from sintering technologies is re-used for production 98% of the time, which means that the process is economical, as well as ecological.The present paper discusses the technology of Direct Metal Laser Sintering (DMLS, which falls into the group of additive technologies of Rapid Prototyping (RP. The major objective is a detailed description of DMLS, pointing out the benefits it offers and its application in practice. The practical part describes the production and provides an economic comparison of several prototype parts that were designed for testing in the automotive industry.

  9. Sintering techniques for microstructure control in ceramics

    Science.gov (United States)

    Rosenberger, Andrew T.

    Sintering techniques can be manipulated to enhance densification in difficult to sinter materials and to produce property enhancing microstructures. However, the interplay between materials, sintering techniques, and end properties is not fully understood in many material systems, and some fundamental aspects of sintering such as the nature of the effects of electric fields remains unknown. The processing property relationships were examined in two classes of materials; zirconium diboride ultra high temperature ceramic composites, and all solid lithium-ion battery phosphate materials. Investigation of zirconium diboride ceramics focused on the effects of zirconium carbide as a secondary or tertiary phase in ZrB2 and ZrB2 -- SiC. Addition of zirconium carbide was observed to increase flexural strength of composites up to 590MPa at 50wt% ZrC, significantly higher than the flexural strength of 380MPa observed in similarly prepared ZrB2 -- SiC. This difference was attributed to the absence of CTE mismatch induced residual stresses in the ZrB2 -- ZrC composites. A high temperature reaction between ZrB2 and TiC producing Zr1-xTixB2 -- ZrC composites was discovered and found to enhance densification while reducing the average grain size to as small as 1.4mum, lower than the starting powder size of 1.8mum. While a high flexural strength of 670MPa was observed, a strength dependence on the ZrC grain size indicative of CTE mismatch residual stresses was also seen. Finally, the oxidation and ablation resistance of ZrB2 -- ZrC -- SiC composites as a function of ZrC fraction and ZrC:SiC ratio was investigated. Above 5vol% ZrC, the oxidation and ablation resistance of the composites was significantly reduced due to ZrC oxidation, regardless of SiC content. While ZrC can significantly enhance the mechanical properties of the composite, the volume fraction must be kept low to avoid an undesirable reduction in the oxidation resistance. The influence of applied electrical fields

  10. A study of Pr-Fe-B magnets produced by a low-cost powder method and the hydrogen decrepitation process

    Directory of Open Access Journals (Sweden)

    Edson Pereira Soares

    2005-06-01

    Full Text Available Sintered Pr-based magnets were produced using a new laboratory technique for powder handling. Unlike the conventional procedure for preparing sintered permanent magnets in the laboratory, the powder technique used in this investigation does not require a glove box. The effects of processing parameters on the magnetic properties of Pr-based sintered magnets prepared using the hydrogen decrepitation process have been studied. Specifically, the effects of sintering temperature and milling time for processing Pr16Fe76B8 magnets have been investigated. Pr16Fe76B8 magnets with the best magnetic properties were sintered between 1015 °C to 1075 °C.

  11. Boric oxide or boric acid sintering aid for sintering ceramics

    International Nuclear Information System (INIS)

    Lawler, H.A.

    1979-01-01

    The invention described relates to the use of liquid sintering aid in processes involving sintering of ceramic materials to produce dense, hard articles having industrial uses. Although the invention is specifically discussed in regard to compositions containing silicon carbide as the ceramic material, other sinterable carbides, for example, titanium carbide, may be utilized as the ceramic material. A liquid sintering aid for densifying ceramic material is selected from solutions of H 3 BO 3 , B 2 O 3 and mixtures of these solutions. In sintering ceramic articles, e.g. silicon carbide, a shaped green body is formed from a particulate ceramic material and a resin binder, and the green body is baked at a temperature of 500 to 1000 0 C to form a porous body. The liquid sintering aid of B 2 O 3 and/or H 3 BO 3 is then dispersed through the porous body and the treated body is sintered at a temperature of 1900 to 2200 0 C to produce the sintered ceramic article. (U.K.)

  12. Sintering of magnesia: effect of additives

    Indian Academy of Sciences (India)

    % was studied on the sinter- ing and microstructural developments of the chemically pure magnesia using the pressureless sintering technique between 1500 and 1600◦C. Sintering was evaluated by per cent densification and microstructural ...

  13. Niobium powder synthesized by calciothermic reduction of niobium hydroxide for use in capacitors

    Science.gov (United States)

    Baba, Masahiko; Kikuchi, Tatsuya; Suzuki, Ryosuke O.

    2015-03-01

    Metallic niobium powder was produced for applications in electric capacitors via calciothermic reduction of niobium hydroxide in molten CaCl2. Sub-micrometer spherical metallic particles with coral-like morphologies reflected the particle size of the starting oxide powder. A fine powder was obtained from the mixtures of niobium hydroxide and CaO or Ca(OH)2, respectively. Sintered pellets of the metallic powder showed a higher capacitance (CV) than those of the simply reduced powder without pre-treatment, because the shrinkage during sintering was smaller. The CV was as large as that of commercially sintered pellets for tantalum capacitors. Therefore, this niobium powder would act as a higher-voltage capacitor by applying chemical anodic treatment at higher voltages, and lower oxygen content in the reduced power could realize a lower leak current.

  14. Borax as a lubricant in powder metallurgy

    Directory of Open Access Journals (Sweden)

    Héctor Geovanny Ariza-Suarez

    2014-12-01

    were compacted at 700 MPa in a uniaxial press of 15 tons. DSC-TGA analysis of the mixture with borax was realized. The specimens were sintered in a plasma reactor at 1000 for 30 minutes, with a combined atmosphere of hydrogen and argon. Microhardness and density of the sintered samples was haracterized. XRD analysis was realized to detect possible compounds formation by interaction of borax. This paper shows that borax can be used as a lubricant in powder metallurgy.

  15. Synthesis of nanostructured iron oxides and new magnetic ceramics using sol-gel and SPS techniques

    Science.gov (United States)

    Papynov, E. K.; Shichalin, O. O.; Belov, A. A.; Portnyagin, A. S.; Mayorov, V. Yu.; Gridasova, E. A.; Golub, A. V.; Nepomnyashii, A. S.; Tananaev, I. G.; Avramenko, V. A.

    2017-02-01

    The original way of synthesis of nanostructured iron oxides and based on them magnetic ceramics via sequential combination of sol-gel and SPS technologies has been suggested. High quality of nanostructured iron oxides is defined by porous structure (Sspec up to 47,3 n2/g) and by phase composition of mixed and individual crystal phases (γ-Fe2O3/Fe3O4 i α-Fe2O3), depending on synthesis conditions. High-temperature SPS consolidation of nanostructured hematite powder, resulting in magnetic ceramics of high mechanical strength (fracture strength 249 MPa) has been investigated. Peculiarities of change of phase composition and composite's microstructure in the range of SPS temperatures from 700 to 900 °C have been revealed. Magnetic properties have been studied and regularities of change of magnetization (Ms) and coercive force (Hc) values of the ceramics with respect to SPS sintering temperature have been described.

  16. (YSZ) powders

    Indian Academy of Sciences (India)

    Unknown

    Keywords. YSZ powder; dispersion behaviour; grindability. 1. Introduction. During the synthesis of oxide powders by solution based techniques (e.g. solution combustion, decomposition of metal nitrates, precipitation etc), agglomerates of fine crystallites of the precursors or oxides form and their size vary up to many microns.

  17. Mineral Phases and Release Behaviors of As in the Process of Sintering Residues Containing As at High Temperature

    Directory of Open Access Journals (Sweden)

    Xingrun Wang

    2014-01-01

    Full Text Available To investigate the effect of sintering temperature and sintering time on arsenic volatility and arsenic leaching in the sinter, we carried out experimental works and studied the structural changes of mineral phases and microstructure observation of the sinter at different sintering temperatures. Raw materials were shaped under the pressure of 10 MPa and sintered at 1000~1350°C for 45 min with air flow rate of 2000 mL/min. The results showed that different sintering temperatures and different sintering times had little impact on the volatilization of arsenic, and the arsenic fixed rate remained above 90%; however, both factors greatly influenced the leaching concentration of arsenic. Considering the product’s environmental safety, the best sintering temperature was 1200°C and the best sintering time was 45 min. When sintering temperature was lower than 1000°C, FeAsS was oxidized into calcium, aluminum, and iron arsenide, mainly Ca3(AsO42 and AlAsO4, and the arsenic leaching was high. When it increased to 1200°C, arsenic was surrounded by a glass matrix and became chemically bonded inside the matrix, which lead to significantly lower arsenic leaching.

  18. LOWERING THE SINTERING TEMPERATURE OF BARIUM STRONTIUM TITANATE BULK CERAMICS BY BARIUM STRONTIUM TITANATE-GEL AND BaCu(B₂O₅

    Directory of Open Access Journals (Sweden)

    Uwe Gleissner

    2016-03-01

    Full Text Available In this paper the influence of barium strontium titanate (BST xerogel as a sinter additive and BaCu(B₂O₅(BCB as a liquid phase sintering aid on the sintering behavior of BST bulk ceramics is investigated. BST as well as BCB powders were synthesized via a mixed oxide route and BST gel via a sol-gel process. Compared to pure BST bulk ceramics, BST gel reduces the sintering start (onset temperature by up to 174°C and increases the density for a sintering temperature of 1200°C. By adding BCB to the BST powder the sintering was completed much faster and the onset temperatures were reduced by 281°C and 312°C for 1 mol% and 2.5 mol%, respectively. With 2.5 mol% BCB, the highest density of 96 % (5.41 g/cm³ was achieved at 950°C.

  19. Evaluating densification of blended elemental (BE) TiPt through pressureless sintering

    CSIR Research Space (South Africa)

    Gxowa, Zizo

    2017-10-01

    Full Text Available densification of blended elemental (BE) TiPt through pressureless sintering Zizo Gxowa, Dr S. Chikosha & Dr H.K Chikwanda 2Outline  Introduction  Background  Objective  Experimental Procedure  Materials  Method  Results and discussion  Conclusions.... • Mixing of elemental Ti & Pt powders to form TiPt powder. • Not pre-alloyed Pressureless sintering TiPt HTSMA 4Introduction: Background • Shape memory alloys (SMAs) are materials that have the ability to revert to their original shape if, after...

  20. Analysis of early-stage sintering mechanisms of mechanically activated BaTiO3

    Directory of Open Access Journals (Sweden)

    Nikolić M.V.

    2006-01-01

    Full Text Available Barium-titanate powder was mechanically activated in a planetary-ball mill for 60 and 120 minutes. Non-isothermal sintering of non-activated and activated powder samples was investigated using a dilatometer in the temperature interval from room to 1380oC with three different heating rates (10, 20 and 30oC/min. Early-stage sintering mechanisms for all three types of samples were analyzed, showing significant differences between the non-activated and mechanically activated samples.

  1. Production and characterization of sintered ceramics from paper mill sludge and glass cullet.

    Science.gov (United States)

    Asquini, L; Furlani, E; Bruckner, S; Maschio, S

    2008-03-01

    Three different types of paper mill sludge were first incinerated and then attrition milled separately or mixed with glass cullet in varying proportions to obtain powders of different compositions. These powders were then dried, sieved, uniaxially pressed into samples and air sintered. Fired samples were characterized by density, water absorption, shrinkage on firing, strength, hardness and fracture toughness measurements; SEM and X-ray diffractions were also carried out to investigate microstructure and phase composition. Some sintered samples displayed fairly good physical and mechanical properties as a consequence of their low residual porosity and fine microstructure.

  2. Powder Metallurgy Fabrication of Molybdenum Accelerator Target Disks

    Energy Technology Data Exchange (ETDEWEB)

    Lowden, Richard Andrew [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Kiggans Jr., James O. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Nunn, Stephen D. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Parten, Randy J. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2015-07-01

    Powder metallurgy approaches for the fabrication of accelerator target disks are being examined to support the development of Mo-99 production by NorthStar Medical Technologies, LLC. An advantage of powder metallurgy is that very little material is wasted and, at present, dense, quality parts are routinely produced from molybdenum powder. The proposed targets, however, are thin wafers, 29 mm in diameter with a thickness of 0.5 mm, with very stringent dimensional tolerances. Although tooling can be machined to very high tolerance levels, the operations of powder feed, pressing and sintering involve complicated mechanisms, each of which affects green density and shrinkage, and therefore the dimensions and shape of the final product. Combinations of powder morphology, lubricants and pressing technique have been explored to produce target disks with minimal variations in thickness and little or no distortion. In addition, sintering conditions that produce densities for optimum target dissolvability are being determined.

  3. Fe-Mn-Si master alloy steel by powder metallurgy processing

    Energy Technology Data Exchange (ETDEWEB)

    Zhang Zongyin; Sandstroem, Rolf

    2004-01-28

    Fe-Mn-Si master alloy powders were produced by three methods: milling, atomising, and a combination of atomisation and milling. The effects of sintering temperature, time and atmosphere on the properties of sintered steels with these Fe-Mn-Si master alloy powders were studied. The density of the compacts increases with sintering temperature and time. The ultimate tensile strength and hardness increases with sintering temperature and time mainly due to increasing amounts of bainite and martensite after cooling. Elongation is initially raised with sintering temperature and time probably due to improved bonding between powder particles. The compacts with the milled and atomised-milled master alloy showed about the same mechanical properties. On the other hand, the steel with the atomised powder gave lower strength and elongation in both hydrogen and argon-5% hydrogen. Small dimensional changes have been obtained in the steels with milled and atomised-milled Fe-Mn-Si master alloys sintered at 1200 deg. C. It was shown that transient liquid phase sintering accelerates the sintering process, which leads to improved mechanical properties.

  4. Laser sintering of copper nanoparticles

    International Nuclear Information System (INIS)

    Zenou, Michael; Saar, Amir; Ermak, Oleg; Kotler, Zvi

    2014-01-01

    Copper nanoparticle (NP) inks serve as an attractive potential replacement to silver NP inks in functional printing applications. However their tendency to rapidly oxidize has so far limited their wider use. In this work we have studied the conditions for laser sintering of Cu-NP inks in ambient conditions while avoiding oxidation. We have determined the regime for stable, low-resistivity copper (< ×3 bulk resistivity value) generation in terms of laser irradiance and exposure duration and have indicated the limits on fast processing. The role of pre-drying conditions on sintering outcome has also been studied. A method, based on spectral reflectivity measurements, was used for non-contact monitoring of the sintering process evolution. It also indicates preferred spectral regions for sintering. Finally, we illustrated how selective laser sintering can generate high-quality, fine line (<5 µm wide) and dense copper circuits. (paper)

  5. Effect of sintering temperature on magnetization and Mössbauer parameters of cobalt ferrite nanoparticles

    Energy Technology Data Exchange (ETDEWEB)

    Chandra, Grish, E-mail: grishphysics@gmail.com [Department of Physics, DSB Campus Kumaun University, Nainital 263002, Uttarakhand (India); Srivastava, R.C. [Department of Physics, GB Pant University of Agriculture and Technology, Pantnagar, Uttarakhand (India); Reddy, V.R. [UGC-DAE CSR, Khandwa Road, DAVV Campus, Indore 452017, Madhya Pradesh (India); Agrawal, H.M. [Department of Physics, GB Pant University of Agriculture and Technology, Pantnagar, Uttarakhand (India)

    2017-04-01

    Nanoparticles of cobalt ferrite of different particle size were prepared using sol-gel method. Powder X-ray diffraction (XRD), transmission electron microscopy (TEM), vibrating sample magnetometer (VSM) and Mössbauer spectroscopy techniques were employed for characterization of nanoparticles for structural and magnetic properties. The particle size and saturation magnetization increase with the increase of sintering temperature. The saturation magnetization increases from 53 to 85 emu/g as the sintering temperature increases from 300 to 900 °C. The remanence increases while the coercivity decreases slightly with the increase of sintering temperature. Mössbauer spectra show the ferrimagnetic nature of all the samples and the cation distribution strictly depends on the sintering temperature. The stoichiometry of the cobalt ferrite formed was estimated to be (Co{sup 2+}{sub x}Fe{sup 3+}{sub 1−x})[Co{sup 2+}{sub 1−x}Fe{sup 3+}{sub 1+x}]O{sub 4}, based on our Mössbauer analysis. The inverse spinel structure gradually transforms towards the normal spinel structure as the sintering temperature increases. - Highlights: • After 500 °C sintering the cobalt ferrite shows complete crystallization. • An inversion sintering temperature between 900 °C and 1200 °C is proposed where the Fe{sup +3} again starts migration from B site to A site. • Sintering temperature is one of the prime factors which effect the magnetization and cation distribution between two sites A and B.

  6. Origins of discontinuous grain growth during liquid phase sintering of WC-Co cemented carbides

    Energy Technology Data Exchange (ETDEWEB)

    Schreiner, M.; Schmitt, T.; Lux, B.; Lassner, E.

    1984-07-01

    The origins of discontinuous grain growth of fine grained WC powders (about 1 ..mu..m average grain size) with Co binder occurring during liquid phase sintering were studied. The results indicate that small amounts of coarse grained WC powder added to fine grained WC-Co mixtures, which otherwise do not show local grain coarsening during liquid phase sintering, produce enhanced local grain growth of the WC crystals. Effects of milling conditions and sintering temperature on microstructure and mechanical properties, such as transverse rupture strength and hardness, were determined. As already observed in previous studies trace elements in blue oxide can have an important effect on the average grain size and grain size distribution of the WC-powder. Also the considerable influence on the sintering behaviour of such powders described here can be traced back to such impurities. It is shown that phosphorus decreases the melting temperature of the WC-Co system and a heterogeneous distribution of it promotes discontinuous grain growth. Contrary to this, carbon heterogeneities in fine grained WC powders did not cause any discontinuous grain growth at all.

  7. Hydrothermal treatment of coprecipitated YSZ powders

    International Nuclear Information System (INIS)

    Arakaki, Alexander Rodrigo; Yoshito, Walter Kenji; Ussui, Valter; Lazar, Dolores Ribeiro Ricci

    2009-01-01

    Zirconia stabilized with 8.5 mol% yttria (YSZ) were synthesized by coprecipitation and resulting gels were hydrothermally treated at 200°C and 220 PSI for 4, 8 and 16 hours. Products were oven dried at 70°C for 24 hours, uniaxially pressed as pellets and sintered at 1500 °C for 1 hour. Powders were characterized for surface area with N 2 gas adsorption, X-ray diffraction, laser diffraction granulometric analysis and scanning and transmission electronic microscopy. Density of ceramics was measured by an immersion method based on the Archimedes principle. Results showed that powders dried at 70°C are amorphous and after treatment has tetragonal/cubic symmetry. Surface area of powders presented a significant reduction after hydrothermal treatment. Ceramics prepared from hydrothermally treated powders have higher green density but sintered pellets are less dense when compared to that made with powders calcined at 800°C for 1 hour due to the agglomerate state of powders. Solvothermal treatment is a promising procedure to enhance density. (author)

  8. Manipulating microstructure and mechanical properties of CuO doped 3Y-TZP nano-ceramics using spark-plasma sintering

    NARCIS (Netherlands)

    Ran, S.; Vleugels, Jozef; Huang, Shuigen; Vanmeensel, Kim; Blank, David H.A.; Winnubst, Aloysius J.A.

    2010-01-01

    Nano-powder composites of 3Y-TZP doped with 8 mol% CuO were processed by spark-plasma sintering (SPS). A 96% dense composite ceramic with an average grain size of 70 nm was obtained by applying the SPS process at 1100 °C and 100 MPa for 1 min. In contrast to normal, pressureless, sintering during

  9. THERMAL AND ELECTRIC FIELDS AT SPARK PLASMA SINTERING OF THERMOELECTRIC MATERIALS

    Directory of Open Access Journals (Sweden)

    L. P. Bulat

    2014-09-01

    Full Text Available Problem statement. Improvement of thermoelectric figure of merit is connected with the usage of nanostructured thermoelectric materials fabricated from powders by the spark plasma sintering (SPS method. Preservation of powder nanostructure during sintering is possible at optimum temperature modes of thermoelectrics fabrication. The choice of these modes becomes complicated because of anisotropic properties of semiconductor thermoelectric materials. The decision of the given problem by sintering process simulation demands the competent approach to the problem formulation, a correct specification of thermoelectric properties, the properties of materials forming working installation, and also corrects boundary conditions. The paper deals with the efficient model for sintering of thermoelectrics. Methods. Sintering process of the bismuth telluride thermoelectric material by means of SPS-511S installation is considered. Temperature dependences of electric and thermal conductivities of bismuth telluride, and also temperature dependences of installation elements materials are taken into account. It is shown that temperature distribution in the sample can be defined within the limits of a stationary problem. The simulation is carried out in the software product Comsol Multiphysics. Boundary conditions include convective heat exchange and also radiation under Stefan-Boltzmann law. Results. Computer simulation of electric and thermal processes at spark plasma sintering is carried out. Temperature and electric potential distributions in a sample are obtained at the sintering conditions. Determinative role of graphite compression mould in formation of the temperature field in samples is shown. The influence of geometrical sizes of a graphite compression mould on sintering conditions of nanostructured thermoelectrics is analyzed. Practical importance. The optimum sizes of a cylindrical compression mould for fabrication of volume homogeneous samples based on

  10. Phase and microstructural characterization of Mo–Si–B multiphase intermetallic alloys produced by pressureless sintering

    International Nuclear Information System (INIS)

    Taleghani, P.R.; Bakhshi, S.R.; Borhani, G.H.; Erfanmanesh, M.

    2014-01-01

    Highlights: • Active and ultra-fine Mo–Si–B powders were produced by mechanical alloying. • The phases of MoSi 2 and MoB were obtained by sintering Mo–57Si–10B at 1400 °C for 2 h. • Composite based on MoB/MoSi 2 was obtained by sintering Mo–47Si–23B at 1300 °C for 3 h. • High content of MoB in the composite based on MoB/MoSi 2 increased density. • High hardness of the composite based on MoB/MoSi 2 is related to MoB matrix. -- Abstract: In this study Mo–47Si–23B and Mo–57Si–10B powders (at.%) was milled for 20 h in attritor ball mill with a rotational speed of 365 rpm and the ball/powder mass ratio 20/1. After degassing of As-mechanically alloyed powders at 450 °C, the powders were pressed into cylindrical samples with 25 mm diameter under 600 MPa pressure. The samples were sintered by using of a tube resistance furnace under Ar atmosphere. Phase and microstructure characteristic of mechanically alloyed powders and sintered samples, were investigated by scanning electron microscopy, X-ray diffraction and energy dispersive spectroscopy. Also hardness test was performed. Homogeneous distribution of active and ultra-fine powders were obtained after milling for 20 h. Mo–57Si–10B alloy with MoB and MoSi 2 dominant phases was produced by sintering at 1400 °C for 2 h. Dominant phases similar to Mo–57Si–10B alloy sintered at 1400 °C for 2 h could be synthesized in Mo–47Si–23B alloy after sintering at 1300 °C for 3 h, but volume fraction of MoB phase was different. The Mo–47Si–23B alloy contained a higher phase fraction of MoB compound as compared to Mo–57Si–10B alloy. Very high density in Mo–47Si–23B alloys was obtained, due to the presence of high volume fraction of MoB phase. Formation heat of MoB acted as a positive potential to increase driving force of sintering and consequently bulk density. Finally, a uniform and fine distribution of MoSi 2 particles in MoB continuous matrix in the microstructure of Mo-47Si

  11. Effect of Sintering Process on Properties and Microstructure of WC-1.0TiC-3.1TaC-4.5Co Cemented Carbides

    Directory of Open Access Journals (Sweden)

    LI Zhong-dian

    2016-12-01

    Full Text Available A series of WC-1.0TiC-3.1TaC-4.5Co cemented carbides were prepared by vacuum sintering and Sintering-HIP through traditional powder metallurgy method. Optical microscopy(OM,scanning electron microscopy (SEM and energy dispersive X-ray spectroscopy (EDS were used to characterize the microstructures. The results show that pores and cobalt-lake can be reduced in cemented carbides by increasing sintering temperature or using Sintering-HIP. The mean size of WC cemented carbide prepared by vacuum sintering process is larger than that prepared by Sintering-HIP. Furthermore, the phenomenon of WC abnormal growth was found in the cemented carbides prepared by Sintering-HIP.

  12. Ceramics in gas turbine: Powder and process characterization

    Science.gov (United States)

    Dutta, S.

    1977-01-01

    Some of the intrinsic properties of various forms of Si3N4 and SiC are listed and limitations of such materials' availability are pointed out. The essential features/parameters to characterize a batch of powder are discussed including the standard techniques for such characterization. In process characterization, parameters in sintering, reaction sintering, and hot pressing processes are discussed including the factors responsible for strength limitations in ceramic bodies. Significant improvements in material properties can be achieved by reducing or eliminating the strength limiting factors with consistent powder and process characterization along with process control.

  13. Production of pure sintered alumina

    International Nuclear Information System (INIS)

    Rocha, J.C. da; Huebner, H.W.

    1982-01-01

    With the aim of optimizing the sintering parameters, the strength of a large number of alumina samples was determined which were produced under widely varying sintering conditions and with different amounts of MgO content. The strength as a function of sintering time or temperature was found to go through a maximum. With increasing time, this maximum is shifted to lower temperatures, and with decreasing temperature to longer times. Data pairs of sintering times and temperatures which yeld the strength maximum were determined. The value of the strength at the maximum remains unchanged. The strength is high (= 400 MN/m 2 , at a grain size of 3 um and a porosity of 2 per cent) and comparable to foreign aluminas produced for commercial purposes, or even higher. The increase in the sintering time from 1 h to 16 h permits a reduction of the sintering temperature from 1600 to 1450 0 C without losing strength. The practical importance of this fact for a production of sintered alumina on a large scale is emphasized. (Author) [pt

  14. Nanostructured Al-ZrAl{sub 3} materials consolidated via spark plasma sintering: Evaluation of their mechanical properties

    Energy Technology Data Exchange (ETDEWEB)

    Rodriguez, C.; Belzunce, F.J.; Betegon, C. [Escuela Politecnica de Ingenieria (University of Oviedo), Campus Universitario, 33203 Gijon (Spain); Goyos, L. [Centro de Investigacion en Nanomateriales y Nanotecnologia (CINN-CSIC-UNIOVI-PA), Consejo Superior de Investigaciones Cientificas-Universidad de Oviedo-Principado de Asturias, Parque Tecnologico de Asturias, Llanera (Spain); Diaz, L.A., E-mail: la.diaz@cinn.es [Centro de Investigacion en Nanomateriales y Nanotecnologia (CINN-CSIC-UNIOVI-PA), Consejo Superior de Investigaciones Cientificas-Universidad de Oviedo-Principado de Asturias, Parque Tecnologico de Asturias, Llanera (Spain); Torrecillas, R. [Centro de Investigacion en Nanomateriales y Nanotecnologia (CINN-CSIC-UNIOVI-PA), Consejo Superior de Investigaciones Cientificas-Universidad de Oviedo-Principado de Asturias, Parque Tecnologico de Asturias, Llanera (Spain)

    2013-02-15

    Highlights: Black-Right-Pointing-Pointer A surface modification of aluminium powders was carried out by means of a colloidal process. Black-Right-Pointing-Pointer These powders were consolidated and sintered by spark plasma sintering. Black-Right-Pointing-Pointer Regarding the dwell time at the sintering temperature (625 Degree-Sign C), ZrAl{sub 3} intermetallic crystallizes. Black-Right-Pointing-Pointer The mechanical behaviour of this reinforcement was evaluated by Small Punch Test. - Abstract: Aluminium based nanostructured materials with additions of 0.5, 1 and 1.5 wt.% of zirconium have been produced and sintered using the spark plasma sintering technique in order to promote the nucleation of ZrAl{sub 3} platelets. The mechanical behaviour of all these nanocomposites was determined by means of the Small Punch Test. Zirconium additions significantly decrease the mechanical properties of these products when sintering time at the sintering temperature (625 Degree-Sign C) is short (3 min). Nevertheless, when the sintering time increases to 1 h (intermetallic crystallization), the zirconium additions show the expected effect: the stiffness and the yield strength increase while ductility and toughness decrease. The maximum load increases until a 0.5 wt.% Zr is attained and suddenly drops when the Zr content surpasses 1 wt.%.

  15. Method of producing powder uranium oxide and sinterable uranium dioxide

    International Nuclear Information System (INIS)

    Pecak, V.; Matous, V.; Baran, V.

    1978-01-01

    The extract of a uranyl compound (e.g. nitrate, sulfate) dissolved as a solvate in the organic phase is precipitated with a saturated ammonium carbonate solution as tetraammonium uranyl tricarbonate. This crystalline salt is further calcined to UO 3 or is converted to UO 2 in a reduction medium. (J.P.)

  16. Sinterable Ceramic Powders from Laser-Heated Gases.

    Science.gov (United States)

    1988-02-01

    were prepared by dipping carbon- benzene. toluene. xylene . isopentyl ether. and propionic and deposited TEM grids in suspensions of approximately I X...various solvents. Thennogravimernc anaivis made. it had an Si-H surface, as observed by FTIR ’ the silicon (TGA) was performed durng the solvent...pact was not known in detail, surface was observed during extended heating at 2500 to 3000C in The FTIR results summarized in Fig. 6 show that adsorbed

  17. Sintering of hardmetals in different conditions: experimental results of 2-D dilatometry and computer simulations

    International Nuclear Information System (INIS)

    Gasik, M.; Zhang, B.; Kaskiala, M.; Yilkeraelae, J.

    2001-01-01

    Properties of WC-Co functionally gradated materials (FGM) manufactured by powder metallurgy from nanograin powders are studied. New optical system (a 2-D dilatometer) has been developed, using a high-resolution CCd camera and a dedicated software fro image processing. Sintering of WC-Co hard metals with different cobalt and grain growth inhibitors content was performed for various conditions (substrate, heating rate, temperature) and resulting anisotropy was measured. (author)

  18. Zirconia powders production by precipitation: state-of-art review

    International Nuclear Information System (INIS)

    Oliveira, Ana Paula Almeida de; Torem, Mauricio Leonardo

    1994-01-01

    The important role played by zirconia in advanced ceramics can be attributed to its excellent wear and corrosion resistance and refractory character. The polymorphic nature of zirconia made the controlled addition of stabilizing oxides or the constraining effect of a dense ceramics matrix necessary to maintain high parameters had a significant influence on powder properties and on compacted powder behaviour in sintering. Particle shape and size, purity and crystalline structure were specially influenced by precipitation parameters. Therefore, this work presented a review of the state of the art in zirconia powder production and in the recent research on precipitation of that powder. (author)

  19. Challenges in Laser Sintering of Thermoset Imide Resin

    Science.gov (United States)

    Chuang, Kathy C.; Gornet, Timothy; Koerner, Hilmar

    2016-01-01

    Polymer Laser Sintering (LS) is an additive manufacturing technique that builds 3D models layer by layer using a laser to selectively melt cross sections in powdered polymeric materials, following sequential slices of the CAD model. LS generally uses thermoplastic polymeric powders, such as polyamides (i.e. Nylon), and the resultant 3D objects are often weaker in their strength compared to traditionally processed materials, due to the lack of polymer inter-chain connection in the z-direction. The objective of this project is to investigate the possibility of printing a melt-processable RTM370 imide resin powder terminated with reactive phenylethynyl groups by LS, followed by a postcure in order to promote additional crosslinking to achieve higher temperature (250-300 C) capability. A preliminary study to build tensile specimens by LS and the corresponding DSC and rheology study of RTM370 during LS process is presented.

  20. Phase-Pure of BiFeO3 Ceramic Based on Citric Acid - Assisted Gel by Sintering Time Variation

    Science.gov (United States)

    Suastiyanti, Dwita; Ismojo

    2017-07-01

    Bismuth ferrite powder (BiFeO3/BFO) with high purity was synthesized by sol-gel process. It was used Bi5O(OH)9(NO3)4 and Fe(NO3)3.9H2O as main compound sources. Citric acid (C6H8O7) was used as fuell. As multiferroic material, BFO promises important technological applications in several devices like data strorage, spinotronics, sensor, actuator devices etc. This research would know the optimum process condition of sol-gel process to produce BFO powder by varying of sintering time. The novelty of this research is how to produce BFO in single phase by simple method. It was used calcination condition at 160°C for 4 hours and sintering condition at 600°C with varying of sintering time of 4, 6 and 8 hours. Thermogravimetric Analysis/Differential Thermal Analysis (TGA/DTA), X Ray Diffraction (XRD) and Scanning Electron Microscope (SEM) were used to characterize the powder. Loss of mass and heat flow were seen at TGA/DTA test at 160°C approximately (used as reference of calcination temperature). BFO powder sintered at for 8 hours has no secondary phase, meanwhile for another sintering time (4 and 6 hours) it has Bi2O3 as secondary phase. It is also show at SEM observation result that powder with sintering time of 8 hours has finer grain than of 4 and 6 hours sintering at the same temperature. The grains of BFO powder has heterogenous in size, shape and still agglomerated.