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Sample records for sintered fe-cr compacts

  1. Effects of sintering time and temperature to the characteristics of FeCrAl powder compacts formed at elevated temperature

    Science.gov (United States)

    Rahman, M. M.; Rahman, H. Y.; Awang, M. A. A.; Sopyan, I.

    2018-01-01

    This paper presents the outcomes of an experimental investigation on the effect of sintering schedule, i.e., holding time and temperature to the final properties of FeCrAl powder compacts prepared through uniaxial die compaction process at above room temperature. The feedstock was prepared by mechanically mixing iron powder ASC 100.29 with chromium (22 wt%) and aluminium (11 wt%) for 30 min at room temperature. A cylindrical shape die was filled with the powder mass and heated for one hour for uniform heating of the die assembly together with the powder mass. Once the temperature reached to the setup temperature, i.e., 150°C, the powder mass was formed by applying an axial pressure of 425 MPa simultaneously from upward and downward directions. The as-pressed green compacts were then cooled to room temperature and subsequently sintered in argon gas fired furnace at a rate of 5°C/min for three different holding times, i.e., 30, 60, and 90 min at three different sintering temperatures, i.e., 800, 900, and 1000°C. The sintered samples were characterized for their density, electrical resistivity, bending strength, and microstructure. The results revealed that the sample sintered at 1000°C for 90 min achieved the better characteristics.

  2. Characteristics Of The Porous Body Sintered By Nano-Sized Fe-Cr-Al Alloy Powder

    Directory of Open Access Journals (Sweden)

    Lee Su-In

    2015-06-01

    Full Text Available Porous metal with uniform honeycomb structure was successfully produced by sintering using Fe-Cr-Al nano powder, which was prepared by the pulsed wire evaporation (PWE in ethanol. Its process consisted of the several steps; 1 coating on the surface of polyurethane sponge with the liquid droplets generated from the ethanol-based slurry where the Fe-Cr-Al nano powders were uniformly dispersed, 2 heat treatment of debinding to remove the polyurethane sponge and 3 sintering of the porous green body formed by Fe-Cr-Al nano powders. The strut thickness of porous Fe-Cr-Al was increased by the increase of spraying times in ESP step. Also, The shrinkages and the oxidation resistance of the sintered porous body was increased with increase of sintering temperature. The optimal sintering temperature was shown to 1450°C in views to maximize the oxidation resistance and sinterability.

  3. Sintering behavior, microstructure and properties of TiC-FeCr hard alloy

    Institute of Scientific and Technical Information of China (English)

    Farid Akhtar; Shiju Guo; Jawid Askari; Jianjun Tian

    2007-01-01

    TiC based cermets were produced with FeCr,as a binder,by conventional P/M (powder metallurgy) to near >97% of the theoretical density.Sintering temperature significantly affects the mechanical properties of the composite.The sintering temperature of>1360 ℃ caused severe chemical reaction between TiC particles and the binder phase.In the TiC-FeCr cermets,the mechanical properties did not vary linearly with the carbide content.Optimum mechanical properties were found in the composite containing 57wt%TiC reinforcement,when sintered at 1360 ℃ for 1 h.Use of carbon as an additive enhanced the mechanical properties of the composites.Cermets containing carbon as an additive with 49wt% TiC exhibited attractive mechanical properties.The microstructure of the developed composite contained less or no debonding,representing good wettability of the binder with TiC particles.Homogeneous distribution of the TiC particles ensured the presence of isotropic mechanical properties and homogeneous distribution of stresses in the composite.Preliminary experiments for evaluation of the oxidation resistance of FeCr bonded TiC cermets indicate that they are more resistant than WC-Co hardmetals.

  4. Microstructure and Mechanical Properties of Highly Alloyed FeCrMoVC Steel Fabricated by Spark Plasma Sintering

    Science.gov (United States)

    Oh, Seung-Jin; Jun, Joong-Hwan; Lee, Min-Ha; Shon, In-Jin; Lee, Seok-Jae

    2018-05-01

    In this study, we successfully fabricated highly alloyed FeCrMoVC specimens within 2 min by using the spark plasma sintering (SPS) method. The densities of the sintered specimens were almost identical to their theoretical values. Fine (Mo, V)-rich carbides with lamellar structure were precipitated along the grain boundaries of the as-sintered specimen, whereas relatively large carbides were formed additionally in the transgranular region during the tempering treatment. Compared with the specimen produced by a conventional casting method, the FeCrMoVC specimens from SPS showed smaller grain size with finer carbides and higher hardness values.

  5. The observation of resistivity change on the ultrasonic treated Fe-Cr ODS sinter alloy under magnetic field influence

    Science.gov (United States)

    Silalahi, Marzuki; Purwanto, Setyo; Mujamilah; Dimyati, Arbi

    2018-03-01

    About the observation of resistivity change on the ultrasonic treated Fe-Cr ODS sinter alloy under magnetic field influence. This paper reported about the observation of the resistivity change in the ultrasonic pre-treated Fe-Cr ODS sinter alloy under the influence of magnetic field at the Center for Science and Technology of Advanced Material, Nuclear Energy Agency of Indonesia. Fe-Cr ODS alloy were sinthesized by vacuum sintering of Fe- and Cr-powder dispersed Y2O3. However, before sintering the powder mixture was subjected to the irradiation process by ultrasonic for 50 hours at 20 kHz and then isostatic pressed up to 50.91 MPa to form a coin of 10 mm in diameter. LCR meassurement revealed the decreasing of resistivity about 3 times by increasing of applied magnetic field from 0 to 70 mT. In addition, VSM meassurement was performed on both as powder material and as sintered sample. The results showed increasing the magnetization with increasing magnetic field and the curve exhibits almost exact symmetry S-form with small hysterese indicating fast changing magnetization and demagnetization capability without energy loss. This opens strong speculations about the existence of magnetoresistant property of the material which is important for many application in field of sensors or electro magnetic valves.

  6. Magnetic features of Fe-Cr-Co alloys with tailoring chromium content fabricated by spark plasma sintering

    Energy Technology Data Exchange (ETDEWEB)

    Rastabi, Reza Amini; Ghasemi, Ali, E-mail: ali13912001@yahoo.com; Tavoosi, Majid; Ramazani, Mazaher

    2017-03-15

    Structural and magnetic characterization of Fe-Cr-Co alloys during milling, annealing and consolidation processes was the goal of this study. In this regards, different powder mixtures of Fe{sub 80−x}Cr{sub x}Co{sub 20} (15≤x≤35) were mechanically milled in a planetary ball mill and then were consolidated by spark plasma sintering (SPS). The produced samples were characterized using X-ray diffraction (XRD), scanning electron microscopy (SEM) and vibrating sample magnetometer (VSM). According to achieved results, the structure of as-milled samples in different compositions consists of single α phase solid solution with coercivity and saturation of magnetization in the range of 110–200 Oe and 150–220 emu/g, respectively. The magnetic properties of consolidated samples depend on the kinds of formed precipitates in microstructure and the maximum values of coercive force and saturation of magnetization obtained in Fe{sub 55}Cr{sub 25}Co{sub 20} magnetic (with single α phase) alloy were 107 Oe and Ms 172 emu/g, respectively. In fact, the formation of non-magnetic σ and γ phases has a destructive effect on magnetic properties of consolidated samples with higher Cr content. Since such magnet requires less cobalt, and contains similar magnetic feature with superior ductility compare to the AlNiCo 5, it could be considered as a promising candidate for employing instead of AlNiCo 5. - Highlights: • Milled samples consist of single phase α-solid solution. • Saturation of magnetization of Fe{sub 65}Cr{sub 15}Co{sub 20} reached to 172 emu/g. • Fe{sub 65}Cr{sub 15}Co{sub 20} alloy is the suitable composition fabricated by SPS.

  7. Magnetic features of Fe-Cr-Co alloys with tailoring chromium content fabricated by spark plasma sintering

    International Nuclear Information System (INIS)

    Rastabi, Reza Amini; Ghasemi, Ali; Tavoosi, Majid; Ramazani, Mazaher

    2017-01-01

    Structural and magnetic characterization of Fe-Cr-Co alloys during milling, annealing and consolidation processes was the goal of this study. In this regards, different powder mixtures of Fe 80−x Cr x Co 20 (15≤x≤35) were mechanically milled in a planetary ball mill and then were consolidated by spark plasma sintering (SPS). The produced samples were characterized using X-ray diffraction (XRD), scanning electron microscopy (SEM) and vibrating sample magnetometer (VSM). According to achieved results, the structure of as-milled samples in different compositions consists of single α phase solid solution with coercivity and saturation of magnetization in the range of 110–200 Oe and 150–220 emu/g, respectively. The magnetic properties of consolidated samples depend on the kinds of formed precipitates in microstructure and the maximum values of coercive force and saturation of magnetization obtained in Fe 55 Cr 25 Co 20 magnetic (with single α phase) alloy were 107 Oe and Ms 172 emu/g, respectively. In fact, the formation of non-magnetic σ and γ phases has a destructive effect on magnetic properties of consolidated samples with higher Cr content. Since such magnet requires less cobalt, and contains similar magnetic feature with superior ductility compare to the AlNiCo 5, it could be considered as a promising candidate for employing instead of AlNiCo 5. - Highlights: • Milled samples consist of single phase α-solid solution. • Saturation of magnetization of Fe 65 Cr 15 Co 20 reached to 172 emu/g. • Fe 65 Cr 15 Co 20 alloy is the suitable composition fabricated by SPS.

  8. Alloying behavior and deformation twinning in a CoNiFeCrAl0.6Ti0.4 high entropy alloy processed by spark plasma sintering

    International Nuclear Information System (INIS)

    Fu, Zhiqiang; Chen, Weiping; Fang, Sicong; Zhang, Dayue; Xiao, Huaqiang; Zhu, Dezhi

    2013-01-01

    Highlights: ► CoNiFeCrAl 0.6 Ti 0.4 high entropy alloy has been synthesized via MA and SPS. ► Deformation twinning possibly occurred during MA or SPS. ► This alloy exhibits excellent mechanical properties. ► The fracture mechanism of this alloy is intergranular fracture and plastic fracture. -- Abstract: Inequi-atomic CoNiFeCrAl 0.6 Ti 0.4 high entropy alloy has been designed and fabricated by mechanical alloying (MA) and spark plasma sintering (SPS). Alloying behavior, microstructure, phase evolution and mechanical properties of CoNiFeCrAl 0.6 Ti 0.4 alloy were investigated by X-ray diffraction (XRD), scanning electron microscopy (SEM) and transmission electron microscope (TEM), as well as by an Instron testing system. During MA, a supersaturated solid solution consisting of a FCC phase and a metastable BCC phase was formed. Two FCC phases (named FCC1 and FCC2) and a new BCC phase were observed after SPS. During SPS, the metastable BCC phase transformed into the FCC2 phase and the new BCC phase. Meanwhile, the FCC1 phase was the initial FCC phase which was formed during MA. Moreover, nanoscale twins obviously presented only in partial FCC1 phase after SPS. Deformation twinning may be occurred during MA or SPS. The sintered alloy with a high relative density of 98.83% exhibits excellent comprehensive mechanical properties. The yield stress, compressive strength, compression ratio and Vickers hardness of the alloy are 2.08, 2.52 GPa, 11.5% and 573 H V , respectively. The fracture mechanism of CoNiFeCrAl 0.6 Ti 0.4 high entropy alloy is mainly performed at intergranular fracture and plastic fracture mode

  9. The Effect of Powder Ball Milling on the Microstructure and Mechanical Properties of Sintered Fe-Cr-Mo-Mn-(Cu) Steel

    Science.gov (United States)

    Kulecki, P.; Lichańska, E.

    2017-12-01

    The effect of ball milling powder mixtures of Höganäs pre-alloyed iron Astaloy CrM, low-carbon ferromanganese Elkem, elemental electrolytic Cu and C-UF graphite on the sintered structure and mechanical properties was evaluated. The mixing was conducted using Turbula mixer for 30 minutes and CDI-EM60 frequency inverter for 1 and 2 hours. Milling was performed on 150 g mixtures with (in weight %) CrM + 1% Mn, CrM + 2% Mn, CrM + 1% Mn + 1% Cu and CrM + 2% Mn + 1% Cu, all with 0.6%C. The green compacts were single pressed at 660 MPa according to PN-EN ISO 2740. Sintering was carried out in a laboratory horizontal furnace Carbolite STF 15/450 at 1250°C for 60 minutes in 5%H2 - 95%N2 atmosphere with a heating rate of 75°C/min, followed by sintering hardening at 60°C/min cooling rate. All the steels were characterized by martensitic structures. Mechanical testing revealed that steels based on milled powders have slightly higher mechanical properties compared to those only mixed and sintered. The best combination of mechanical properties, for ball milled CrM + 1% Mn + 1% Cu was UTS 1046 MPa, TRS 1336 MPa and A 1.94%.

  10. Master sintering curves of two different alumina powder compacts

    Directory of Open Access Journals (Sweden)

    Vaclav Pouchly

    2009-12-01

    Full Text Available Concept of Master Sintering Curve is a strong tool for optimizing sintering schedule. The sintering behaviour can be predicted, and sintering activation energy can be calculated with the help of few dilatometric measurements. In this paper an automatic procedure was used to calculate Master Sintering Curves of two different alumina compacts. The sintering activation energies were determined as 640 kJ/mol for alumina with particle size of 240 nm, respective 770 kJ/mol for alumina with particle size of 110 nm. The possibility to predict sintering behaviour with the help of Master Sintering Curve was verified.

  11. Studies on the sintering of copper powder compacts

    International Nuclear Information System (INIS)

    Elmasry, M.A.A.; Abadir, M.F.; Mahdy, A.N.; Elkinawy, W.S.

    1995-01-01

    Solid state sintering behavior of cylindrical compacts, (1 cm diameter and 1 cm height), made of copper powder was studied within a range of compacting pressure of 75 up to 300 MPa, sintering temperature of 600 up to to 900 degree C, and sintering time of 5 up to 60 min in a reducing atmosphere composed of H2 and N 2 gases with a volumetric ratio 3:1. The green and the sintered densities were found to to increase with the compacting pressure. Higher sintering temperature, and time favour increased sintered density. probable mechanisms during the initial stage of sintering were disclosed. It was found that low pressures cause dilation of closed pores, and vice versa. At low pressures and temperatures the surface diffusion mechanism is favoured, While high temperatures favour lattice diffusion mechanism. at high pressures, the lattice diffusion mechanism is suppressed while surface diffusion predominates. Density and hence shrinkage were also found to increase with the increase of sintering time, While its rate increases with the increase of sintering temperature. the influence of sintering conditions on the hardness of the compacts was studied. An increase in hardness, When higher compacting pressures and higher sintering temperatures were adopted, has bee obtained. 11 figs

  12. Sintering studies on iron-carbon-copper compacts

    Directory of Open Access Journals (Sweden)

    Perianayagam Philomen-D-Anand Raj

    2016-01-01

    Full Text Available Sintered Iron-Carbon-Copper parts are among the most widely used powder metallurgy product in automobile. In this paper, studies have been carried out to find out the sintering characteristics of iron-carbon-copper compacts when sintered in nitrogen atmosphere. The effects of various processing parameters on the sintering characteristics were studied. The various processing parameters considered were compaction pressure, green density and sintering temperature. The sintering characteristics determined were sintered density, porosity, dimensional change, micro hardness and radial crush strength. The results obtained have been discussed on the basis of micro structural observations. The characteristics of SEM fractography were also used to determine the mechanism of fracture. The fracture energy is strongly dependent on density of the compact.

  13. Chemical reactions during sintering of Fe-Cr-Mn-Si-Ni-Mo-C-steels with special reference to processing in semi-closed containers

    Directory of Open Access Journals (Sweden)

    Cias A.

    2015-01-01

    Full Text Available Sintering of Cr, Mn and Si bearing steels has recently attracted both experimental and theoretical attention and processing in semiclosed containers has been reproposed. This paper brings together relevant thermodynamic data and considers the kinetics of some relevant chemical reactions. These involve iron and carbon, water vapour, carbon monoxide and dioxide, hydrogen and nitrogen of the sintering atmospheres and the alloying elements Cr, Mn, Mo and Si. The paper concludes by presenting mechanical properties data for three steels sintered in local microatmosphere with nitrogen, hydrogen, nitrogen-5% hydrogen and air as the furnace gas.

  14. A study on some properties of sintered stainless steel powder compacts with sintering conditions

    International Nuclear Information System (INIS)

    Lee, Bang Sik; Kim, Kwan Hyu; Lee, Doh Jae; Choi, Dap Chun

    1986-01-01

    Sintered specimens for the mechanical and corrosion tests were prepared from 316L, 410L and 434L stainless steel powder compacts with green densities in the range of 6.2∼7.0g/cm 3 . The experimental variables studied were green density, sintering atmosphere, temperature and time, type of lubricant used and cooling rate after sintering operation. Mechanical properties of green compacts and sintered specimens were evaluated. The corrosion tests were performed by potentiodynamic anodic polarization technique. Mechanical properties were very sensitive to the sintering atmosphere; sintering in dissociated ammonia resulted in the strengthing but embrittlement of sintered 316L, 410L and 434L strainless steel powder compacts. Their corrosion resistance was also decreased. The tensile strength was increased with increases in sintering time and temperature while the decreases in the yield strength were observed. The tensile properties of green compacts were shown to closely related to the green density. Addition of 1% acrawax as a lubricant was appeared to be most effective for the improvement of green strength. (Author)

  15. Studies on the sintering behaviour of uranium dioxide powder compacts

    International Nuclear Information System (INIS)

    Das, P.; Chowdhury, R.

    1988-01-01

    Uranium dioxide fuel pellets are normally made from their precursor ammonium diuranate, followed by calcination, subsequent reduction to sinterable grade powders and a post operation treatment of pressing and sintering. The low temperature calcined powders, usually exhibiting non-crystalline behaviour (under X-ray diffraction studies) progressively transforms into a crystalline variety on subsequent heat treatment at higher temperature. It is observed however that powders calcined between 800 to 900 0 C exhibit enhanced densification behaviour when sintered at higher temperatures. The isothermal shrinkage versus time plot of the sintered compacts are well described by a hyperbolic relationship which takes care of the observed shrinkage (λ) as caused due to a cumulative effect from the initial sintering of the powder compacts at zero time (α) and that caused due to the structural transformation from a non-crystalline modification with increased thermal treatment (β). The derived equation is a modification of the sintering mechanism of the viscous flow type proposed by Frenkel, involving sintering of an amorphous phase, the viscosity of the latter is presumed to increase with increasing thermal treatment to assume the final modified form as λ=t/(α+βt), where t = time, λ = shrinkage and α and β are the unknown parameters. (orig.)

  16. Sintered nuclear fuel compact and method for its production

    International Nuclear Information System (INIS)

    Peehs, M.; Dorr, W.

    1988-01-01

    This patent describes a method of producing a sintered nuclear fuel compact with which reactivity losses in a nuclear reactor having long fuel element cycles are avoided, which comprises, forming a compact of a mixture of powders containing at least one nuclear fuel oxide selected from the group consisting of UO/sub 2/, PuO/sub 2/, ThO/sub 2/, mixed oxide (U, Pu)O/sub 2/ and mixed oxide (U, Th)O/sub 2/, at least one neutron poison selected from the group consisting of UB/sub x/, where x=2; 4 and/or 12 and B/sub 4/C, and sintering the compact of the mixture of powders so that the neutron piston is embedded in a sintered matrix of the nuclear fuel oxide at a treatment temperature in a range from 1000 0 C to 1400 0 C in an oxidizing sintering atmosphere, and then heat treating the sintered compact in a reducing gas atmosphere

  17. Fractal characterization of the compaction and sintering of ferrites

    NARCIS (Netherlands)

    Glass, H.J.; With, de G.

    2001-01-01

    A novel parameter, the fractal exponent DE, is derived using the concept of fractal scaling. The fractal exponent DE relates the development of a feature within a material to the development of the size of the material. As an application, structural changes during the compaction and sintering of

  18. COMPACTION OF LITHIUM-SILICATE CERAMICS USING SPARK PLASMA SINTERING

    Directory of Open Access Journals (Sweden)

    Tomas Frantisek Kubatik

    2016-12-01

    Full Text Available This paper deals with the compaction of ceramics based on lithium-silicate by spark plasma sintering (SPS. The initial powder was prepared by calcination in a resistance furnace at a temperature of 1300 °C with the ratio of Li/Si = 1. Compacting by SPS was carried out at temperatures of 800 - 1000 °C with a maximum pressure of 80 MPa. Samples with open porosity of less than 1 % were prepared at the temperature of 1000 °C. According to the quantitative Rietveld refinement of x-ray diffraction data, the dominant phases in all samples were Li₂Si₂O₅ and Li₂SiO₃, together representing over 80 wt. % of the sintered material.

  19. The compaction and sintering of UO_2-Zr cermet pellets

    International Nuclear Information System (INIS)

    Tri Yulianto; Meniek Rachmawati; Etty Mutiara

    2013-01-01

    An innovative fuel pellet of UO_2-Zr cermet has been developed to improve thermal conductivity of UO_2 pellet by adding small amount Zr metal in to UO_2 matrix below 10 % weight. Zirconium powder will serve for the creation of bridges or web structure during compaction and will effectively reduce contact between of UO_2 particles. Based on the theory of phase equilibrium of metals-metal oxides-ceramic, this fabrication technique may produce UO_2 pellets containing continuous metal channel on the grain boundary of UO_2 through sintering in a reduction atmosphere. The fabrication was done by varying process parameters of mixing and compaction. Characterisation of UO_2-Zr cermet pellet involved visual test, dimensional and density measurement, and ceramography test. This advanced cermet fabrication technology may address common issue with cermet fuels such as microstructure with continuous metal channel structure in the UO_2 matrix, which is more effectively than the commonly accepted microstructure involving fraction of UO_2 pellet by standard fabrication route. (author)

  20. Cold compaction behavior and pressureless sinterability of ball milled WC and WC/Cu powders

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    Hashemi Seyed R.

    2016-01-01

    Full Text Available In this research, cold compaction behavior and pressureless sinterability of WC, WC-10%wtCu and WC-30%wtCu powders were investigated. WC and WC/Cu powders were milled in a planetary ball mill for 20h. The milled powders were cold compacted at 100, 200, 300 and 400 MPa pressures. The compressibility behavior of the powders was evaluated using the Heckel, Panelli-Ambrosio and Ge models. The results showed that the Panelli-Ambrosio was the preferred equation for description the cold compaction behavior of the milled WC and WC-30%wtCu powders. Also, the most accurate model for describing the compressibility of WC-10%wtCu powders was the Heckel equation. The cold compacts were sintered at 1400°C. It was found that by increasing the cold compaction pressure of powder compacts before sintering, the sinterability of WC-30%wtCu powder compacts was enhanced. However, the cold compaction magnitude was not affected significantly on the sinterability of WC and WC-10%wtCu powders. The microstructural investigations of the sintered samples by Scanning Electron Microscopy (SEM confirmed the presence of porosities at the interface of copper-tungsten carbide phases.

  1. The evaluation of different environments in ultra-high frequency induction sintered powder metal compacts

    International Nuclear Information System (INIS)

    Cavdar, P. S.; Cavdar, U.

    2015-01-01

    The application of the iron based Powder Metal (PM) compacts in Ultra-High Frequency Induction Sintering (UHFIS) was reviewed for different environments. The three different environments: atmosphere, argon and vacuum were applied to the PM compacts. Iron based PM compacts were sintered at 1120 degree centigrade for a total of 550 seconds by using induction sintering machines with 2.8 kW power and 900 kHz frequency. Micro structural properties, densities, roughness and micro hardness values were obtained for all environments. The results were compared with each other. (Author)

  2. Compactibility of Al/Al2O3 Isotropic Composite with Variation of Holding Time Sintering.

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    Eddy S Siradj

    2008-11-01

    Full Text Available The requirement of component with structural ability, light weight and also strength is increasing base on Metal Matrix Composites (MMCs by aluminum as matrix (AMCs. A structural ability is connected to composites compactibility which is depend on quality of interfacial bounding. Powder metallurgy is one of method to produce composite with powder mixing, compacting and sintering. Volume fractions reinforced and sintering time can influence composites compactibility. Volume fractions reinforced variable can produce different reinforcement effect. Beside that, on sintering enables the formation of new phase during sintering time. In this research, Al/Al2O3 isotropic composites are made with aluminum as matrix and alumina (Al2O3 as reinforced. Volume fraction reinforced used 10%. 20%. 30% and 40%. Sintering temperature and compaction pressure are each 600oC and 15 kN. The tests that applied are compression and metallographic test. The result that obtained is optimum compactibility of Al/Al2O3 composite reached at holding time 2 hour. During sintering, new phase can occur that is aluminum oxides (alumina, with unstable properties. The best volume fraction reinforced and holding time sintering are 40% and 2 hours.

  3. Effect Of Compaction Pressure And Sintering Temperature On The Liquid Phase Sintering Behavior Of Al-Cu-Zn Alloy

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    Lee S.H.

    2015-06-01

    Full Text Available The liquid phase sintering characteristics of Al-Cu-Zn alloy were investigated with respect to various powder metallurgy processing conditions. Powders of each alloying elements were blended to form Al-6Cu-5Zn composition and compacted with pressures of 200, 400, and 600 MPa. The sintering process was performed at various temperatures of 410, 560, and 615°C in N2 gas atmosphere. Density and micro-Vickers hardness measurements were conducted at different processing stages, and transverse rupture strength of sintered materials was examined for each condition, respectively. The microstructure was characterized using optical microscope and scanning electron microscopy. The effect of Zn addition on the liquid phase sintering behavior during P/M process of the Al-Cu-Zn alloy was also discussed in detail.

  4. Forging loads, deformation modes and fracture in axi-symmetrric closed die cold forging of sintered aluminium powder compacts

    International Nuclear Information System (INIS)

    Butt, M.A.; Ali, L.

    2003-01-01

    An experimental investigation into closed-die cold forging of sintered aluminium powder rod- shaped compacts was carried out. Axi-symmetric components were forged from sintered powder preforms with different initial diameter to height ratios. Different compaction pressures, sintering and lubrication conditions were used as variables during the investigations. Detailed observations were made on green/sintered density, compaction defects, forging loads, deformation modes and on the onset of fracture during progressive forging of sintered powder compacts. Experimental results obtained during the investigations have been presented and discussed in detail. (author)

  5. Underwater explosive compaction-sintering of tungsten-copper coating on a copper surface

    Science.gov (United States)

    Chen, Xiang; Li, Xiaojie; Yan, Honghao; Wang, Xiaohong; Chen, Saiwei

    2018-01-01

    This study investigated underwater explosive compaction-sintering for coating a high-density tungsten-copper composite on a copper surface. First, 50% W-50% Cu tungsten-copper composite powder was prepared by mechanical alloying. The composite powder was pre-compacted and sintered by hydrogen. Underwater explosive compaction was carried out. Finally, a high-density tungsten-copper coating was obtained by diffusion sintering of the specimen after explosive compaction. A simulation of the underwater explosive compaction process showed that the peak value of the pressure in the coating was between 3.0 and 4.8 GPa. The hardness values of the tungsten-copper layer and the copper substrate were in the range of 87-133 and 49 HV, respectively. The bonding strength between the coating and the substrate was approximately 100-105 MPa.

  6. [Influence of compaction pressure and pre-sintering temperature on the machinability of zirconia ceramic].

    Science.gov (United States)

    Huang, Huil; Li, Jing; Zhang, Fuqiang; Sun, Jing; Gao, Lian

    2011-10-01

    In order to make certain the compaction pressure as well as pre-sintering temperature on the machinability of the zirconia ceramic. 3 mol nano-size 3 mol yttria partially stabilized zirconia (3Y-TZP) powder were compacted at different isostatic pressure and sintered at different temperature. The cylindrical surface was traversed using a hard metal tool. Surface and edge quality were checked visually using light stereo microscopy. Pre-sintering temperature had the obviously influence on the machinability of 3Y-TZP. The cutting surface was smooth, and the integrality of edge was better when the pre-sintering temperature was chosen between 800 degrees C to 900 degrees C. Compaction pressure showed only a weak influence on machinability of 3Y-TZP blanks, but the higher compaction pressure result in the poor surface quality. The best machinability of pre-sintered zirconia body was found for 800-900 degrees C pre-sintering temperature, and 200-300 MPa compaction pressure.

  7. Compaction and sintering of nickel powder used encapsulation of irradiation targets

    International Nuclear Information System (INIS)

    Miyano, Rosana S.L.; Guimaraes, Raquel R.F.L.; Rossi, Jesualdo L.; Wendhausen, Paulo A.P.; Evangelista, Leandro L.

    2015-01-01

    The objective of this study was to develop an alternative way to produce targets for irradiation containing uranium, for the pair of 99 Mo production 99m Tc radionuclide. These targets were obtained by powder metallurgy, the compact serving as means for encapsulation a uranium cylinder to be irradiated. The targets were compacted in an axial hydraulic press applying different pressures up to 800 MPa. The sintering temperature was 600 °C in hydrogen atmosphere and it was used two sintering cycles, one for 4 h and the for 4 h plus 8 h time. The nickel powder was of high purity, that in order to provide the sealing of the fissile content within the compacted. The bulk density of compacted was evaluated by the method geometric. The porosity was measured by mercury porosimetry technique. The microstructure was investigated by optical microscopy. The results obtained with sintering powders involving confirm the feasibility of achieving a casing for uranium targets. (author)

  8. Green Compact Temperature Evolution during Current-Activated Tip-Based Sintering (CATS of Nickel

    Directory of Open Access Journals (Sweden)

    Khaled Morsi

    2013-04-01

    Full Text Available Current-activated tip-based sintering (CATS is a novel process where spark plasma sintering conditions are applied through an electrically conducting tip on a locally controlled area on a green powder compact/bed. The localization of electric current in CATS allows for unique temporal and spatial current and temperature distributions within the tip and powder compact. In this paper, special experimental setups were used to monitor the temperature profiles in the tip and at multiple locations on the surface of nickel powder compacts. A variation in the initial green density was found to have a significant effect on the maximum temperature in the tip as well as the temperature distribution across the powder compact. In general, the lowest green density specimens displayed the best conditions for localized densification. The concept of effective current density is introduced and results are discussed in relation to the densification parameter.

  9. Lower sintering temperature of nanostructured dense ceramics compacted from dry nanopowders using powerful ultrasonic action

    OpenAIRE

    Khasanov, O.; Reichel, U.; Dvilis, E.; Khasanov, A.

    2011-01-01

    Nanostructured high dense zirconia ceramics have been sintered from dry nanopowders compacted by uniaxial pressing with simultaneous powerful ultrasonic action (PUA). Powerful ultrasound with frequency of 21 kHz was supplied from ultrasonic generator to the mold, which was the ultrasonic wave-guide. Previously the mold was filled by non-agglomerated zirconia nanopowder having average particle size of 40 nm. Any binders or plasticizers were excluded at nanopowder processing. Compaction pressur...

  10. Formation of peripheral porosity regions around urania in zirconia-urania mixed oxide powder compact sintering

    International Nuclear Information System (INIS)

    Das, P.; Choudhury, R.

    1992-01-01

    Sintering studies of zirconia-urania mixed oxide powder compacts (in stages of 5% urania up to a maximum of 20% addition) were carried out at temperatures between 1000-1400deg C for various soaking periods. The formation of a peripheral porosity region around comparatively coarser urania particle was a characteristic feature in this mixed oxide sintered compact. At even a higher sintering temperature (1800deg C), where extensive solid solution formation takes place, this porosity region demarcates the solutionized particles from the host zirconia apparently acting as a discontinuity in the system. Relative shrinkage difference between the dissimilar particles probably contributes to the porosity regions around the minor second phase at a lower temperature while at higher temperature generation of 'Kirkendall porosity' may be responsible for such an effect. (orig.)

  11. High-temperature oxidation of advanced FeCrNi alloy in steam environments

    Science.gov (United States)

    Elbakhshwan, Mohamed S.; Gill, Simerjeet K.; Rumaiz, Abdul K.; Bai, Jianming; Ghose, Sanjit; Rebak, Raul B.; Ecker, Lynne E.

    2017-12-01

    Alloys of iron-chromium-nickel are being explored as alternative cladding materials to improve safety margins under severe accident conditions. Our research focuses on non-destructively investigating the oxidation behavior of the FeCrNi alloy "Alloy 33" using synchrotron-based methods. The evolution and structure of oxide layer formed in steam environments were characterized using X-ray diffraction, hard X-ray photoelectron spectroscopy, X-ray fluorescence methods and scanning electron microscopy. Our results demonstrate that a compact and continuous oxide scale was formed consisting of two layers, chromium oxide and spinel phase (FeCr2O4) oxides, wherein the concentration of the FeCr2O4 phase decreased from the surface to the bulk-oxide interface.

  12. Compaction of lithium-silicate ceramics using spark plasma sintering

    Czech Academy of Sciences Publication Activity Database

    Kubatík, Tomáš František; Lukáč, František; Mušálek, Radek; Brožek, Vlastimil; Stehlíková, K.; Chráska, Tomáš

    2017-01-01

    Roč. 61, č. 1 (2017), s. 40-44 ISSN 0862-5468 R&D Projects: GA ČR GB14-36566G Institutional support: RVO:61389021 Keywords : Li2Si2O5 * Li2SiO3 * Spark plasma sintering (SPS) * Quantitative Rietveld refinement * X-ray diffraction (XRD) Subject RIV: JG - Metallurgy OBOR OECD: Materials engineering Impact factor: 0.439, year: 2016 http://www.ceramics-silikaty.cz/index.php?page=cs_detail_doi&id=789

  13. Fe-Cr-Ni system alloys

    International Nuclear Information System (INIS)

    Levin, F.L.

    1986-01-01

    Phase diagram of Fe-Cr-Ni system, which is the basic one for production of corrosion resistant alloys, is considered. Data on corrosion resistance of such alloys are correlated depending on a number of factors: quality and composition of modifying elements, corrosion medium, temperature, alloy structure, mechanical and thermal treatment. Grades of Fe-Ni-Cr alloys are presented, and fields of their application are pointed out

  14. The role of the native oxide shell on the microwave sintering of copper metal powder compacts

    International Nuclear Information System (INIS)

    Mahmoud, Morsi M.; Link, Guido; Thumm, Manfred

    2015-01-01

    Highlights: • Thin oxide native layer had a critical role on microwave sintering of copper. • Explain why microwaves interact with copper powder differently than its bulk. • Abnormal expansion in copper is due to the plastic deformation and crack formation. • In-situ setup gives important insight about the microwave sintering of metals. • Microwave sintering is a promising candidate technology in powder metallurgy. - Abstract: Successful microwave sintering of several metal powders had been reported by many researchers with remarkable improvements in the materials properties and/or in the overall process. However, the concept behind microwave heating of metal powders has not been fully understood till now, as it is well known that bulk metals reflect microwaves. The progress of microwave sintering of copper metal powder compacts was investigated via combining both in-situ electrical resistivity and dilatometry measurements that give important information about microstructural changes with respect to the inter-particle electrical contacts during sintering. The sintering behavior of copper metal powders was depending on the type of the gas used, particle size, the initial green density, the soaking sintering time and the thin oxide layer on the particles surfaces. The thin copper oxide native layer (ceramics) that thermodynamically formed on the particles surfaces under normal handling and ambient environmental conditions had a very critical and important role in the microwave absorption and interaction, the sintering behavior and the microstructural changes. This finding could help to have a fundamental understanding of why MW’s interact with copper metal powder in a different way than its bulk at room temperature, i.e. why a given metal powder could be heated using microwaves while its bulk reflects it

  15. Lower sintering temperature of nanostructured dense ceramics compacted from dry nanopowders using powerful ultrasonic action

    Science.gov (United States)

    Khasanov, O.; Reichel, U.; Dvilis, E.; Khasanov, A.

    2011-10-01

    Nanostructured high dense zirconia ceramics have been sintered from dry nanopowders compacted by uniaxial pressing with simultaneous powerful ultrasonic action (PUA). Powerful ultrasound with frequency of 21 kHz was supplied from ultrasonic generator to the mold, which was the ultrasonic wave-guide. Previously the mold was filled by non-agglomerated zirconia nanopowder having average particle size of 40 nm. Any binders or plasticizers were excluded at nanopowder processing. Compaction pressure was 240 MPa, power of ultrasonic generator at PUA was 1 kW and 3 kW. The fully dense zirconia ceramics has been sintered at 1345°C and high-dense ceramics with a density of 99.1%, the most grains of which had the sizes Dgr <= 200 nm, has been sintered at low sintering temperature (1325°C). Applied approach prevents essential grain growth owing to uniform packing of nanoparticles under vibrating PU-action at pressing, which provides the friction forces control during dry nanopowder compaction without contaminating binders or plasticizers.

  16. Effect of sintering on structure and mechanical properties of alumina-15 vol% zirconia nanocomposite compacts

    International Nuclear Information System (INIS)

    Maneshian, Mohammad H.; Banerjee, Malay K.

    2010-01-01

    The sintering and densification behavior of high energy ball milled (HEBM-ed) alumina-15 vol% zirconia nanocomposite were carried out and the probable tetragonal to monoclinic phase transformation of ZrO 2 during sintering was investigated. Evolution of microstructure resulting from sintering was followed up by means of scanning electron microscopy (SEM) on polished samples, and the degree of phase transformation was determined by quantitative X-ray analysis (XRD). Moreover, synergetic effect of milling time and dopant composition on properties such as relative density, hardness, and fracture toughness was studied. The results have shown that mechanical properties of the composites were strongly dependent on the dopant content, structure and the fraction of tetragonal to monoclinic induced by HEBM and subsequent sintering. The extent of retention of t-ZrO 2 depends on the balance of magnitude of the strain energy arising from HEBM and releasing from sintering. In fact, compacts with aggressive HEBM history showed improved fracture toughness. Also it is shown the homogeneous microstructure obtained by HEBM and subsequent sintering promotes better densification.

  17. Data on the influence of cold isostatic pre-compaction on mechanical properties of polycrystalline nickel sintered using Spark Plasma Sintering

    Directory of Open Access Journals (Sweden)

    Guy-Daniel Dutel

    2017-04-01

    Full Text Available Data regarding bulk polycrystalline nickel samples obtained by powder metallurgy using Spark Plasma Sintering (SPS are presented, with a special emphasis on the influence of a cold isostatic pre-compaction on the resulting morphologies and subsequent mechanical properties. Three types of initial powders are used, nanometric powders, micrometric powders and a mixture of the formers. For each type of powder, the SPS cycle has been optimized for the powders without pre-compaction and the same cycle has been used to also sinter pre-compacted powders.

  18. Compaction and sintering of nickel powder used encapsulation of irradiation targets

    Energy Technology Data Exchange (ETDEWEB)

    Miyano, Rosana S.L.; Guimaraes, Raquel R.F.L.; Rossi, Jesualdo L., E-mail: rosatac@gmail.com, E-mail: raquel.lucchesi@icloud.com, E-mail: jelrossi@ipen.br [Instituto de Pesquisas Energeticas e Nucleares (CCTM/IPEN/CNEN-SP), Sao Paulo, SP (Brazil). Centro de Ciencia e Tecnologia de Materiais; Wendhausen, Paulo A.P.; Evangelista, Leandro L., E-mail: paulo.wendhausen@ufsc.br, E-mail: leandro.materiais@gmail.com [Universidade Federal de Santa Catarina (UFSC), Florianopolis, SC (Brazil). Laboratorio de Materiais

    2015-07-01

    The objective of this study was to develop an alternative way to produce targets for irradiation containing uranium, for the pair of {sup 99}Mo production {sup 99m}Tc radionuclide. These targets were obtained by powder metallurgy, the compact serving as means for encapsulation a uranium cylinder to be irradiated. The targets were compacted in an axial hydraulic press applying different pressures up to 800 MPa. The sintering temperature was 600 °C in hydrogen atmosphere and it was used two sintering cycles, one for 4 h and the for 4 h plus 8 h time. The nickel powder was of high purity, that in order to provide the sealing of the fissile content within the compacted. The bulk density of compacted was evaluated by the method geometric. The porosity was measured by mercury porosimetry technique. The microstructure was investigated by optical microscopy. The results obtained with sintering powders involving confirm the feasibility of achieving a casing for uranium targets. (author)

  19. Effects of compaction pressure and particle shape on the porosity and compression mechanical properties of sintered Ti6Al4V powder compacts for hard tissue implantation.

    Science.gov (United States)

    Güden, Mustafa; Celik, Emrah; Hizal, Alpay; Altindiş, Mustafa; Cetiner, Sinan

    2008-05-01

    Sintered Ti6Al4V powder compacts potentially to be used in implant applications were prepared using commercially available spherical and angular powders (100-200 mum) within the porosity range of 34-54%. Cylindrical green powder compacts were cold compacted at various pressures and then sintered at 1200 degrees C for 2 h. The final percent porosity and mean pore sizes were determined as functions of the applied compaction pressure and powder type. The mechanical properties were investigated through compression testing. Results have shown that yield strength of the powder compacts of 40-42% porosity was comparable with that of human cortical bone. As compared with previously investigated Ti powder compacts, Ti6Al4V powder compacts showed higher strength at similar porosity range. Microscopic observations on the failed compact samples revealed that failure occurred primarily by the separation of interparticle bond regions in the planes 45 degrees to the loading axis. Copyright 2007 Wiley Periodicals, Inc.

  20. The DCRS: Dynamic compaction resistance sintering. A flash sintering process with a dynamic loading ability

    Directory of Open Access Journals (Sweden)

    Allain-Bonnasso N.

    2012-08-01

    Full Text Available A homemade powder processing device combining Joule heating and dynamic compaction is presented. This device has been tested at temperatures as high as 1850 ∘C with heating rates up to 1000 ∘C/min. A detailed description of this device is given here followed by mechanical response and thermal validation tests. This highlights the reproducibility of the results on both the thermal and mechanical point of view.

  1. Effects of forming temperature and sintering rate to the final properties of FeCuAl powder compacts formed through uniaxial die compaction process

    Science.gov (United States)

    Rahman, M. M.; Ismail, M. A.; Sopyan, I.; Rahman, H. Y.

    2018-01-01

    This paper presents the outcomes of an experimental investigation on the effects of forming temperature and sintering schedule to the final characteristics of FeCuAl powder mass formed at different temperature and sintered at different schedule. A lab-scale uni-axial die compaction rig was designed and fabricated which enabled the compaction of powder mass at room temperature as well as elevated temperature. Iron (Fe) powder ASC 100.29 was mechanically mixed with other elemental powders, namely copper (Cu), and aluminum (Al) for 60 minutes and compacted at three different temperature, i.e., 30°C, 150°C, and 200°C by applying 425 MPa of simultaneous downward and upward axial loading to generate green compacts. The as-pressed samples were inspected visually and the defect-free green compacts were subsequently sintered in an argon gas fired furnace at 800°C for 60 min at three different heating/cooling rates, i.e., 5, 10, and 15°C/min, respectively. The sintered samples were then characterised for their physical, electrical, and mechanical properties. The microstructures of the sintered samples were also analysed. The results revealed that a forming temperature of 150°C and a sintering rate of 10°C/min could produce a product with better characteristics.

  2. Alloying effect on hardening of martensite stainless steels of the Fe-Cr-Ni and Fe-Cr-Co systems

    International Nuclear Information System (INIS)

    Fel'dgandler, Eh.G.; Savkina, L.Ya.

    1975-01-01

    The effect of alloying elements is considered on the γ → a-transformation and hardening of certain compositions of the ternary Fe-Cr-Ni- and Fe-Cr-Co alloy systems with the martensite structure. In martensite Fe-(10 to 14)% Cr base steels the elements Co, Cu, W, Ni, Mo, Si, Cr decrease, Mn, Si, Mo, Cu increase, and Cr, Ni, Co decrease the temperature of α → γ-transition. The tempering of martensite steels of the Fe-Cr-Ni- and Fe-Cr-Co-systems containing 10 to 14% Cr, 4 to 9% Ni, and 7 to 12% Co does not lead to hardening. Alloyage of the martensite Fe-Cr-Ni-, Fe-Cr-Co- and Fe-Cr-Ni-Co base separately with Mo, W, Si or Cu leads to a hardening during tempering, the hardening being the higher, the higher is the content of Ni and, especially, of Co. The increase in the content of Mo or Si produces the same effect as the increase in the Co content. In on Fe-Cr-Co or Fe-Cr-Ni-Co based steels alloyed with Mo or Si, two temperature ranges of ageing have been revealed which, evidently, have different hardening natures. The compositions studied could serve as the base material for producing maraging stainless steels having a complex variety of properties

  3. Implementation of a spark plasma sintering facility in a hermetic glovebox for compaction of toxic, radiotoxic, and air sensitive materials

    Energy Technology Data Exchange (ETDEWEB)

    Tyrpekl, V., E-mail: vaclav.tyrpekl@ec.europa.eu, E-mail: vaclav.tyrpekl@gmail.com; Berkmann, C.; Holzhäuser, M.; Köpp, F.; Cologna, M.; Somers, J. [European Commission, Joint Research Centre (JRC), Institute for Transuranium Elements (ITU), Postfach 2340, 76125 Karlsruhe (Germany); Wangle, T. [European Commission, Joint Research Centre (JRC), Institute for Transuranium Elements (ITU), Postfach 2340, 76125 Karlsruhe (Germany); Faculty of Nuclear Sciences and Physical Engineering, Czech Technical University in Prague, Břehová 7, Praha 1, 115 19 (Czech Republic)

    2015-02-15

    Spark plasma sintering (SPS) is a rapidly developing method for densification of powders into compacts. It belongs to the so-called “field assisted sintering techniques” that enable rapid sintering at much lower temperatures than the classical approaches of pressureless sintering of green pellets or hot isostatic pressing. In this paper, we report the successful integration of a SPS device into a hermetic glovebox for the handling of highly radioactive material containing radioisotopes of U, Th, Pu, Np, and Am. The glovebox implantation has been facilitated by the replacement of the hydraulic system to apply pressure with a compact electromechanical unit. The facility has been successfully tested using UO{sub 2} powder. Pellets with 97% of the theoretical density were obtained at 1000 °C for 5 min, significantly lower than the ∼1600 °C for 5-10 h used in conventional pellet sintering.

  4. Compacting and sintering of agglomerated ultradispersed powders ZrO2

    International Nuclear Information System (INIS)

    Galakhov, A.V.; Vyazov, I.V.; Shevchenko, V.Ya.

    1989-01-01

    Results of investigation into the change of porous structure of shapings of submicron powders under compacting and its effect on the sintering kinetics are presented. ZrO 2 + 3%Y 2 O 3 (molar share) composition powders, produced by coprecipitation from Zr and Y mineral salts are used. Reduction of specific volume of interagglomerated pores is linked with the destruction of large soft agglomerates at the initial compacting shift. At this stage the filling of a part of interagglomerated pores with large agglomerate crushing products takes place. As a result of such a process a part of pores transfers from the class of interagglomerated to the class of intraagglomerated ones increasing their specific content in a compact

  5. Effect of {gamma}-ray irradiation on the magnetic properties of NdFeB and Fe-Cr-Co permanent magnets

    Energy Technology Data Exchange (ETDEWEB)

    Gao, R.S. [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Zhen, L. [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China)]. E-mail: zhenl@hit.edu.cn; Li, G.A. [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Xu, C.Y. [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Shao, W.Z. [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China)

    2006-07-15

    The effect of {gamma}-ray irradiation on the magnetic properties of NdFeB and Fe-Cr-Co permanent magnets has been investigated. The magnetic flux loss of two kinds of magnets before and after irradiation was measured. Results show that the effect of {gamma}-ray irradiation on the magnetic properties of sintered NdFeB is not so obvious as that on Fe-Cr-Co magnet. Irradiation-induced damage from {gamma}-ray for the Fe-Cr-Co magnets was characterized for the first time. The decline of permanent magnetic properties of Fe-Cr-Co magnet induced by {gamma}-ray irradiation is reversible except for the maximum energy product (BH){sub max}. The difference of coercivity mechanism between these two kinds of permanent magnets is responsible for the different dependence of magnetic properties loss induced by {gamma}-ray irradiation.

  6. Sintering of nanopowders of ZrO_2 (Y_2O_3): Effect of compaction pressure on densification

    International Nuclear Information System (INIS)

    Palmeira, Alexandre Alvarenga; Magnago, Roberto de Oliveira; Pereira, Glayce Cassaro; Bondioli, Marcelo Jose; Strecker, Kurt; Santos, Claudinei dos

    2014-01-01

    In this work studied the powders (nano) sintered of ZrO_2 (Y_2O_3) by dilatometry. Was identified the effect of compaction pressure variation in the final results of densification of materials. Powders were compacted at different compaction pressures. The compacts were subjected to temperatures of 1250°C to 1400°C with sintering levels ranging from 0 to 8 hours. Samples were characterized by X-ray diffraction and relative density using Archimedes method. The results were compared with powders (micro) of similar composition in order to compare the effect of particle size on densification parameters. The samples were further subjected to microstructural characterization in order to identify the average grain size of the sintering under each condition used in both materials. (author)

  7. Spark-plasma sintering and mechanical property of mechanically alloyed NiAl powder compact and ball-milled (Ni+Al) mixed powder compact

    International Nuclear Information System (INIS)

    Kim, J.S.; Jang, Y.I.; Kwon, Y.S.; Kim, Y.D.; Ahn, I.S.

    2001-01-01

    Mechanically-alloyed NiAl powder and (Ni+Al) powder mixture prepared by ball-milling were sintered by spark-plasma sintering (SPS) process. Densification behavior and mechanical property were determined from the experimental results and analysis such as changes in linear shrinkage, shrinkage rate, microstructure, and phase during sintering process, Vicker's hardness and transverse rupture strength tests. Densification mechanisms for MA-NiAl powder compact and (Ni+Al) powder mixture were different from each other. While the former showed a rapid increase in densification rate only at higher temperature region of 800-900 o C, the latter revealed firstly a rapid increase in densification rate even at low temperature of 300 o C and a subsequent increase up to 500 o C. Densities of both powder compact (MA and mixture) sintered at 1150 o C for 5 min were 98 and above 99 %, respectively. Sintered bodies were composed mainly of NiAl phase with Ni 3 Al as secondary phase for both powders. Sintered body of MA-NiAl powder showed a very fine grain structure. Crystallite size determined by XRD result and the Sherrer's equation was approximately 80 nm. Vicker's hardness for the sintered bodies of (Ni+Al) powder mixture and MA-NiAl powder were 410±12 H v and 555±10 H v , respectively, whereas TRS values 1097±48 MPa and 1393±75 MPa. (author)

  8. Preparation and soft magnetic properties of spark plasma sintered compacts based on Fe–Si–B glassy powder

    Energy Technology Data Exchange (ETDEWEB)

    Neamţu, B.V., E-mail: bogdan.neamtu@stm.utcluj.ro [Materials Science and Engineering Department, Technical University of Cluj-Napoca, 400614 Cluj-Napoca (Romania); Marinca, T.F.; Chicinaş, I. [Materials Science and Engineering Department, Technical University of Cluj-Napoca, 400614 Cluj-Napoca (Romania); Isnard, O. [Institut Néel, CNRS/University Joseph Fourier, BP 166, 38042 Grenoble Cédex 9 (France); Popa, F. [Materials Science and Engineering Department, Technical University of Cluj-Napoca, 400614 Cluj-Napoca (Romania); Păşcuţă, P. [Physics and Chemistry Department Technical University of Cluj-Napoca, 400614 Cluj-Napoca (Romania)

    2014-07-05

    Highlights: • Amorphous powder of Fe{sub 75}Si{sub 20}B{sub 5} (at.%) was prepared by wet mechanical alloying. • Spark plasma sintering was used for compaction of amorphous Fe{sub 75}Si{sub 20}B{sub 5} powder. • Increasing SPS time/temperature leads to improvement of AC/DC compacts properties. - Abstract: Amorphous powder of Fe{sub 75}Si{sub 20}B{sub 5} (at.%) was prepared by wet mechanical alloying route using benzene as surfactant. The amorphous phase is obtained after 60 h of milling. Structural, morphological, and thermal characteristics were investigated. The as-milled powder consists in micrometric particles with a mean diameter of 10.4 μm which are formed by the agglomeration of smaller particles. The amorphous powder is thermally stable up to the temperature of 490 °C. Spark plasma sintered compacts were prepared from the amorphous powders at sintering temperatures of 800, 850 and 900 °C. The phases formation and their evolution was investigated by X-ray diffraction technique showing that Fe{sub 3}Si and Fe{sub 2}B are the main phases formed during the spark plasma sintering process. Fe{sub 75}Si{sub 20}B{sub 5} (at.%) samples in the form of a ring were investigated in DC and AC magnetization regime. It was found that the boride phase formation (during sintering) and the low density of the compacts affect the magnetic properties of the compacts. In addition, a superficial contamination of the compacts with carbon (a layer of 2–3 μm) was evidenced, contributing thus to their soft magnetic deterioration. Increasing of the saturation induction, maximum relative permeability and initial relative permeability was observed by increasing both sintering temperature and time. It was generally observed that the compacts with high density have higher total core losses at high frequency.

  9. Ultrafine particles of Ni and FeCr studied by positron annihilation

    DEFF Research Database (Denmark)

    Eldrup, Morten Mostgaard; Pedersen, N.J.; Sethi, S.A.

    1995-01-01

    Ultrafine particles of Ni and Fe80Cr20 have been produced by the gas condensation technique. After surface oxidation the paticles were heated in a reducing H2 atmosphere and positron lifetime and Doppler broadening measurements were carried out. Reduction of the oxide on the Ni powder takes place...... at about 350K and at about 650K for the FeCr powder. Electron microscopy shows sintering of the Ni particles above 450K, and the present results show that defects develop in the growing particles....

  10. IR-spectroscopical investigations on the glass structure of porous and sintered compacts of colloidal silica gels

    Science.gov (United States)

    Clasen, Rolf; Hornfeck, M.; Theiss, Wolfgang

    1991-08-01

    The forming and sintering of fumed silica powders is an interesting route for the preparation of large, very pure or doped silica glasses with a precise geometry. The processing from the shaping of a porous compact to the sintering of transparent silica glass can be successfully investigated with optical spectroscopy. As only the dielectric function DF (a dielectric function is the square root of the complex refractive index) characterizes the material, the vibrational bands were calculated from reflectance measurements. In compacts of fine particles, the topology cannot be neglected. Therefore, the models describing topological effects are briefly reviewed. With these model calculations it could be proven that new bands in the compacts and the significant shifts in the reflectance spectra during sintering are mainly caused by topological effects and that changes in the glass structure play only a secondary role.

  11. The relationship between the addition method of the Ni-activator and the sinterability for the Ni-doped W-powder compact

    International Nuclear Information System (INIS)

    Moon, I.H.; Kim, J.S.

    1984-01-01

    The relationship between the nickel size added to tungsten powder and the sinterability was investigated for the Ni-doped W-powder compact. The Ni-added W-powder compact with various particle size ratios of W to Ni were prepared by mechanical mixing as well as by salt solution and reduction method. In the latter method the size of reduced Ni-particle could be controlled by drying rate of salt solution. The smaller the size of nickel particles added to W was, the activatedly sintered W-powder compact has shown higher sinterability in the initial stage of sintering. The dependence of sinterability on the size of Ni-activator could be partly explained by some physical characteristics of Ni-activator at sintering temperature. (Auth.)

  12. Changes of Fe matrix lattice constant during liquid phase sintering of Fe-Cu-C compacts by x-ray diffraction techniques

    International Nuclear Information System (INIS)

    Mazli Mustapha; Abdul Kadir Masrom; Mohammad, M.; Meh, B.; Zawati Harun

    2002-01-01

    The dissolution of graphite and copper during sintering of PM steels prepared from iron, copper and graphite powder mixes were studied using X-Ray Diffraction method. This paper present the investigation carried out to study the changes of iron's lattice constant during liquid phase sintering of the compacts. The electrical conductivity measurement method was also used for determining the extent of carbon and copper dissolution and its influence on the formation of sintered compacts. In the experiment, the Fe-Cu-C powders were compacted into a pellets using hand press machine and were then sintered in a 5% H 2 + 95% N 2 gas atmosphere at different sintering temperature in the range of 400 degree C and 1200 degree C. The effect of sintering parameters on the mechanical properties of the sintered compacts was studied to find a correlation between mechanical behaviour, microstructure, and the resistivity in order to develop nondestructive testing method. It was observed that measurement of Fe matrix lattice constant and electrical conductivity of sintered compacts could be a viable method in studying all stages of sintering process. (Author)

  13. Improved compaction of ZnO nano-powder triggered by the presence of acetate and its effect on sintering.

    Science.gov (United States)

    Dargatz, Benjamin; Gonzalez-Julian, Jesus; Guillon, Olivier

    2015-04-01

    The retention of nanocrystallinity in dense ceramic materials is still a challenge, even with the application of external pressure during sintering. The compaction behavior of high purity and acetate enriched zinc oxide (ZnO) nano-powders was investigated. It was found that acetate in combination with water plays a key role during the compaction into green bodies at moderate temperatures. Application of constant pressure resulted in a homogeneous green body with superior packing density (86% of theoretical value) at moderate temperature (85 °C) in the presence of water. In contrast, no improvement in density could be achieved if pure ZnO powder was used. This compaction behavior offers superior packing of the particles, resulting in a high relative density of the consolidated compact with negligible coarsening. Dissolution accompanying creep diffusion based matter transport is suggested to strongly support reorientation of ZnO particles towards densities beyond the theoretical limit for packing of ideal monosized spheres. Finally, the sintering trajectory reveals that grain growth is retarded compared to conventional processing up to 90% of theoretical density. Moreover, nearly no radial shrinkage was observed after sinter-forging for bodies performed with this advanced processing method.

  14. Compaction study of particulate iron-chromium matrix composite reinforced with alumina

    International Nuclear Information System (INIS)

    Saidatulakmar Shamsuddin; Shamsul Baharin Jamaludin; Zuhailawati Hussain; Zainal Arifin Ahmad

    2007-01-01

    Recently, a sharper focus on cost reduction in producing advanced composites systems has increased and leads to an interest in ferrous matrix composite which is cheaper compared to Cobalt, Nickel and their alloys that are scarce, expensive and their dust is especially harmful. In the present investigation, Fe-Cr-Al 2 O 3 composite was prepared using conventional powder metallurgy technique; mixing, compaction and sintering. Consolidation of particulate materials is dependent on the compaction process. As load is increased, the number of contacting asperities increases and they flatten and grow to form a planar contact surface. These asperities eventually merge to form bonding surfaces between particles. This paper focused on finding the optimum compaction parameter in a uniaxial pressing. Six different pressure were studied; (250, 375, 500, 625, 750 and 875)MPa. experimental results show that the optimum compaction parameter is 750 MPa that produced highest linear shrinkage, highest bulk density, lowest porosity and highest hardness value. Every sample has formed binary alloy of Fe-Cr alloy, confirmed by XRD and alumina are homogeneously distributed in the Fe-Cr matrix revealed by optical micrograph and SEM. from EDX, the composites consist of iron, chromium and alumina. (author)

  15. Compacted and Sintered Microstructure Depending on Uranium Powder Size in Zr-U Metallic Fuel

    Energy Technology Data Exchange (ETDEWEB)

    Yun, Chang Gun; Jun, Hyun-Joon; Ju, Jung Hwan; Lee, Ho Jin; Lee, Chong-Tak; Kim, Hyung Lae [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2017-03-15

    In case of the uranium (U) and zirconium (Zr) powders which have been utilized for the production of a metallic fuel in the various nuclear applications, the homogenous distribution of U powders in the Zr-U pellet has influenced significantly on the nuclear fuel performance. The inhomogeneity in a powder process was changed by various intricate factors, e.g. powder size, shape, distribution and so on. Particularly, the U inhomogeneity in the Zr-U pellets occurs by segregation derived from the great gaps of densities between Zr and U during compaction of the mixed powders. In this study, the relationship between powder size and homogeneity was investigated by using the different-sized U powders. The microstructure in Zr-U pellets reveals more homogeneity when the weight ration of Zr and U powders are close to 1. In addition, homogeneous pellets which were produced by fine U powders have higher density because the homogeneity affects the alloying reaction during sintering and the densification behavior of pore induced by powder size.

  16. Solubility of sulfur in Fe-Cr-Ni alloys

    International Nuclear Information System (INIS)

    Bogolyubskij, S.D.; Petrova, E.F.; Rogov, A.I.; Shvartsman, L.A.

    1979-01-01

    The solubility of 35 S was determined in Fe-Cr-Ni alloys in the range of temperatures between 910 and 1050 deg C by the method of radiometric analysis. It was found that the solubility of sulfur increases with the concentration of chromium in alloys with 20% Ni

  17. Modeling of chromium precipitation in Fe-Cr alloys

    International Nuclear Information System (INIS)

    Wallenius, J.; Olsson, P.; Lagerstedt, C.; Sandberg, N.; Chakarova, R.; Pontikis, V.

    2004-01-01

    We have implemented a set of Embedded Atom Method (EAM) potentials for simulation of Fe-Cr alloys. The functions for the pure elements were fitted to the respective elastic constants, vacancy formation energy, and thermal expansion coefficients. For Cr, properties of the paramagnetic state were applied, providing a positive Cauchy pressure and hence applicability of the EAM. By relaxing the requirement of reproducing the pressure-volume relation at short interaction distances, stability of the self-interstitial could be obtained. Our Fe-potential gives E lang110rang f -E lang111rang f =-0.23 eV. Mixed Fe-Cr pair potentials were fitted to the calculated mixing enthalpy of ferromagnetic Fe-Cr, which is negative for Cr concentrations below 6%. Simulation of thermal aging in Fe-Cr alloys using a potential fitted to the mixing enthalpy of Fe-20Cr exhibited pronounced Cr-precipitation for temperatures below 900 K, in agreement with the phase diagram. No such ordering was observed at any temperature using a potential fitted to the mixing enthalpy of Fe-5Cr. Applied to recoil cascade simulations the new potentials predict a smaller number of surviving defects than potentials found in the literature. We obtain a cascade efficiency of 0.135 NRT for damage energies in between 10 and 20 keV. An enhanced probability for Cr atoms to end up in defect structures is observed

  18. Simulation of radiation damage in Fe and Fe-Cr

    International Nuclear Information System (INIS)

    Lagerstedt, Christina

    2005-11-01

    Steel is an important structural material in nuclear reactors used for example in pressure vessels and fast reactor cladding. In reactor environments it has been observed that ferritic steels are more resistant to swelling than the austenitic steels typically used. Much effort has been put into developing basic models of FeCr alloys which can serve as model alloys for describing ferritic steels. As a result, a number of interatomic potentials for Fe and FeCr alloys exist today. For the work in this thesis, basic material properties coming from experiments or ab initio calculations were used to fit interatomic potentials for Fe, Cr and FeCr implementing both the embedded atom method and the Finnis-Sinclair formalisms. The potentials were then validated by molecular dynamic calculations of material properties such as defect formation energies, migration energies and thermal expansion. Further studies of potential performance were carried out in simulations of radiation damage cascades and thermal aging. The influence of the interatomic potential on the primary defect state in materials under irradiation was analyzed in a study comparing results obtained using four different potentials. The objective of the study was to find correlations between potential properties and the primary damage state produced in simulations of displacement cascades. The defect evolution and clustering during different cascade stages were also investigated to try to gain a better understanding of these processes

  19. Effect of repressing of briquettes at high hydrostatic pressures on fine structure of carbide fraction in compacts and sintered BK10 alloy

    International Nuclear Information System (INIS)

    Chernyj, Yu.F.; Mikhajlenko, G.P.; Labinskaya, N.G.; Vangengeim, S.D.; Fal'kovskij, V.A.; Lavrukhina, L.I.

    1977-01-01

    The effect was studied of the repressing at high hydrostatic pressures of preforms of hard alloy powder mixture with different degree of fineness on changes in fine structure of the carbide phase of compacts and the VK10 sintered alloy. X-ray diffraction method was used. Sufficient widening of diffraction lines of the WC phase in compacts and in a sintered alloy with the increase in hydrostatic pressure testifies to the fact of the production of more inperfect carbide substructure mainly due to fragmentation subgrains. The effect of processing pressure manifests itself to a greater extent in compacts of the coarse-ground mixture; in the sintered alloy the repressing pressure effect ''is being smoothed'' to some extent. The density of dislocation in the compacts and the sintered alloy were evaluated quantatively depending on the hydrostatic pressure values during processing of preforms

  20. Development of ceramics based fuel, Phase I, Kinetics of UO2 sintering by vibration compacting of UO2 powder (Introductory report)

    International Nuclear Information System (INIS)

    Ristic, M.M.

    1962-10-01

    After completing the Phase I of the task related to development of ceramics nuclear fuel the following reports are presented: Kinetics of UO 2 sintering; Vibrational compacting and sintering of UO 2 ; Characterisation of of UO 2 powder by DDK and TGA methods; Separation of UO 2 powder

  1. Mechanical and Thermal Properties of Pulsed Electric Current Sintered (PECS) Cu-Diamond Compacts

    Science.gov (United States)

    Ritasalo, Riina; Kanerva, Ulla; Ge, Yanling; Hannula, Simo-Pekka

    2014-04-01

    In this work, dispersion strengthening of copper by diamonds is explored. In particular, the influence of 50- and 250-nm diamonds at contents of 3 and 6 vol. pct on the mechanical and thermal properties of pulsed electric current sintered (PECS) Cu composites is studied. The composite powders were prepared by mechanical alloying in argon atmosphere using a high-energy vibratory ball mill. The PECS compacts prepared had high density (>97 pct of T.D.) with quite evenly distributed diamonds. The effectiveness of dispersoids in increasing the microhardness was more pronounced at a smaller particle size and larger volume fraction, explained by Hall-Petch and Orowan strengthening models. The microhardness of Cu with 6 and 3 vol. pct nanodiamonds and pure sm-Cu (submicron-sized Cu) was 1.77, 1.46, and 1.02 GPa, respectively. In annealing experiments at 623 K to 873 K (350 °C to 600 °C), the composites with 6 vol. pct dispersoids retained their hardness better than those with less dispersoids or sm-Cu. The coefficient of thermal expansion was lowered when diamonds were added, being the lowest at about 14 × 10-6 K-1 between 473 K and 573 K (200 °C and 300 °C). Good bonding between the copper and diamond was qualitatively demonstrated by nanoindentation. In conclusion, high-quality Cu-diamond composites can be produced by PECS with improved strength and better thermal stability than for sm-Cu.

  2. Cobalt-doped Ti–48Al–2Cr–2Nb alloy fabricated by cold compaction and pressureless sintering

    Energy Technology Data Exchange (ETDEWEB)

    Xia, Y. [The University of Queensland, School of Mechanical and Mining Engineering, ARC Centre of Excellence for Design in Light Metals, Brisbane, Qld 4072 (Australia); Yu, P. [Department of Micro-Nano Material and Device, The South University of Science and Technology of China, Shenzhen, 518055 (China); Schaffer, G.B. [The University of Queensland, School of Mechanical and Mining Engineering, ARC Centre of Excellence for Design in Light Metals, Brisbane, Qld 4072 (Australia); Qian, M., E-mail: ma.qian@uq.edu.au [The University of Queensland, School of Mechanical and Mining Engineering, ARC Centre of Excellence for Design in Light Metals, Brisbane, Qld 4072 (Australia)

    2013-07-01

    An addition of 1.5 at% Co to Ti–48Al–2Cr–2Nb (in at%) transformed the alloy from essentially unsinterable to fully sinterable at 1300 °C. This, together with a simple powder coating process developed recently, has allowed near-net shape fabrication of the alloy for the first time by cold compaction and pressureless sintering. The addition of Co results in the formation of an intermediate face centred cubic (fcc) CoAl{sub 2}Ti phase prior to 1220 °C during heating. It subsequently reacts with an α phase leading to the formation of a Co-containing, wettable sintering liquid through a two-step process, CoAl{sub 2}Ti+α→Liquid at 1256.2 °C and CoAl{sub 2}Ti+α→γ-TiAl+Liquid at 1267.2 °C, and therefore full densification of the alloy. Without Co, sintering of the Ti–48Al–2Cr–2Nb alloy powder at 1300 °C is controlled by the slow self-diffusion of Ti and interdiffusion of Ti and Al according to the activation energy determined. Transmission electron microscopy (TEM) identified an fcc CoAl{sub 2}Ti phase and a hexagonal close packed (hcp) Co-enriched Ti(Al, Co, Cr, Nb) phase in the final as-sintered Ti–48Al–2Cr–2Nb–1.5Co alloy. They both form during cooling at 1240 °C through Liquid+α→CoAl{sub 2}Ti+Ti (Al, Co, Cr, Nb). The tensile and compressive properties of the as-sintered Ti–48Al–2Cr–2Nb–1.5Co alloy were compared to the original General Electric (GE) Ti–48Al–2Cr–2Nb alloy fabricated by casting or metal injection moulding.

  3. Design of experiment approach for sintering study of nanocrystalline SiC fabricated using plasma pressure compaction

    Directory of Open Access Journals (Sweden)

    Bothara M.G.

    2009-01-01

    Full Text Available Plasma pressure compaction (P2C is a novel sintering technique that enables the consolidation of silicon carbide with a nanoscale microstructure at a relatively low temperature. To achieve a high final density with optimized mechanical properties, the effects of various sintering factors pertaining to the temperature-time profile and pressure were characterized. This paper reports a design of experiment approach used to optimize the processing for a 100 nm SiC powder focused on four sintering factors: temperature, time, pressure, and heating rate. Response variables included the density and mechanical properties. A L9 orthogonal array approach that includes the signal-to-noise (S/N ratio and analysis of variance (ANOVA was employed to optimize the processing factors. All of the sintering factors have significant effect on the density and mechanical properties. A final density of 98.1% was achieved with a temperature of 1600°C, hold time of 30 min, pressure of 50 MPa, and heating rate of 100°C/min. The hardness reached 18.4 GPa with a fracture toughness of 4.6 MPa√m, and these are comparable to reports from prior studies using higher consolidation temperatures.

  4. Exchange bias in Fe/Cr double superlattices

    International Nuclear Information System (INIS)

    Jiang, J. S.; Felcher, G. P.; Inomata, A.; Goyette, R.; Nelson, C.; Bader, S. D.

    1999-01-01

    Utilizing the oscillatory interlayer exchange coupling in Fe/Cr superlattices, we have constructed ''double superlattice'' structures where a ferromagnetic (F) and an antiferromagnetic (AF) Fe/Cr superlattice are coupled through a Cr spacer. The minor hysteresis loops in the magnetization are shifted from zero field, i.e., the F superlattice is exchange biased by the AF one. The double superlattices are sputter-deposited with (211) epitaxy and possess uniaxial in-plane magnetic anisotropy. The magnitude of the bias field is satisfactorily described by the classic formula for collinear spin structures. The coherent structure and insensitivity to atomic-scale roughness makes it possible to determine the spin distribution by polarized neutron reflectivity, which confirms that the spin structure is collinear. The magnetic reversal behavior of the double superlattices suggests that a realistic model of exchange bias needs to address the process of nucleating local reverse domains

  5. Exchange bias in Fe/Cr double superlattices

    International Nuclear Information System (INIS)

    Jiang, J. S.; Felcher, G. P.; Inomata, A.; Goyette, R.; Nelson, C. S.; Bader, S. D.

    2000-01-01

    Utilizing the oscillatory interlayer exchange coupling in Fe/Cr superlattices, we have constructed ''double superlattice'' structures where a ferromagnetic (F) and an antiferromagnetic (AF) Fe/Cr superlattice are coupled through a Cr spacer. The minor hysteresis loops in the magnetization are shifted from zero field, i.e., the F superlattice is exchange biased by the AF one. The double superlattices are sputter deposited with (211) epitaxy and possess uniaxial in-plane magnetic anisotropy. The magnitude of the bias field is satisfactorily described by the classic formula for collinear spin structures. The coherent structure and insensitivity to atomic-scale roughness makes it possible to determine the spin distribution by polarized neutron reflectivity, which confirms that the spin structure is collinear. The magnetic reversal behavior of the double superlattices suggests that a realistic model of exchange bias needs to address the process of nucleating local reverse domains. (c) 2000 American Vacuum Society

  6. Plasma spraying of Fe-Cr-Al alloy powder

    Czech Academy of Sciences Publication Activity Database

    Voleník, Karel; Leitner, J.; Kolman, Blahoslav Jan; Písačka, Jan; Schneeweiss, Oldřich

    2008-01-01

    Roč. 46, č. 1 (2008), s. 17-25 ISSN 0023-432X R&D Projects: GA AV ČR IAA1041404 Institutional research plan: CEZ:AV0Z20430508; CEZ:AV0Z20410507 Keywords : Fe-Cr-Al alloy powder * plasma spraying * oxidation * vaporization * composition changes Subject RIV: JK - Corrosion ; Surface Treatment of Materials Impact factor: 1.345, year: 2007

  7. Nanoindentation of Electropolished FeCrAl Alloy Welds

    Energy Technology Data Exchange (ETDEWEB)

    Weaver, Jordan [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Aydogan, Eda [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Mara, Nathan Allan [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Maloy, Stuart Andrew [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

    2017-02-13

    The present report summarizes Berkovich nanoindentation modulus and hardness measurements on two candidate FeCrAl alloys (C35M and C37M) on as-received (AR) and welded samples. In addition, spherical nanoindentation stress-strain measurements were performed on individual grains to provide further information and demonstrate the applicability of these protocols to mechanically characterizing welds in FeCrAl alloys. The indentation results are compared against the reported tensile properties for these alloys to provide relationships between nanoindentation and tensile tests and insight into weldsoftening for these FeCrAl alloys. Hardness measurements revealed weld-softening for both alloys in good agreement with tensile test results. C35M showed a larger reduction in hardness at the weld center from the AR material compared to C37M; this is also consistent with tensile tests. In general, nanohardness was shown to be a good predictor of tensile yield strength and ultimate tensile stress for FeCrAl alloys. Spherical nanoindentation measurements revealed that the fusion zone (FZ) + heat affected zone (HAZ) has a very low defect density typical of well-annealed metals as indicated by the frequent pop-in events. Spherical nanoindentation yield strength, Berkovich hardness, and tensile yield strength measurements on the welded material all show that the C37M welded material has a higher strength than C35M welded material. From the comparison of nanoindentation and tensile tests, EBSD microstructure analysis, and information on the processing history, it can be deduced that the primary driver for weld-softening is a change in the defect structure at the grain-scale between the AR and welded material. These measurements serve as baseline data for utilizing nanoindentation for studying the effects of radiation damage on these alloys.

  8. In-Situ Observation of Sintering Shrinkage of UO2 Compacts Derived from Different Powder Routes

    International Nuclear Information System (INIS)

    Rhee, Young Woo; Oh, Jang Soo; Kim, Dong Joo; Kim, Keon Sik; Kim, Jong Hun; Yang, Jae Ho; Koo, Yang Hyun

    2015-01-01

    In-situ observations on the shrinkage of green pellets with precisely controlled dimensions were carefully conducted by using TOM during H2 atmosphere sintering. The shrinkage retardation in IDR-UO 2 might be attributed to the larger primary particle size of IDRUO 2 than those of ADU- and AUC- UO 2 powders. It would be important to understand the different sintering characteristics of UO 2 powders according to the powder routes, when it comes to designing a new sintering process or choosing a sintering additive for new fuel pellet like PCI (Pellet Cladding Interaction) remedy pellet. In this paper, we have investigated the initial and intermediate sintering shrinkage of UO 2 from different powder routes by in-situ observation of green samples during H2 atmosphere sintering. Effect of powder characteristics of three different UO 2 powders on the initial and intermediate sintering were closely reviewed including crystal structure, powder size, specific surface area, primary crystal size, and O/U ratio

  9. Microporous Ti implant compact coated with hydroxyapatite produced by electro-discharge-sintering and electrostatic-spray-deposition.

    Science.gov (United States)

    Jo, Y J; Kim, Y H; Jo, Y H; Seong, J G; Chang, S Y; Van Tyne, C J; Lee, W H

    2014-11-01

    A single pulse of 1.5 kJ/0.7 g of atomized spherical Ti powder from 300 μF capacitor was applied to produce the porous-surfaced Ti implant compact by electro-discharge-sintering (EDS). A solid core surrounded by porous layer was self-consolidated by a discharge in the middle of the compact in 122 μsec. Average pore size, porosity, and compressive yield strength of EDS Ti compact were estimated to be about 68.2 μm, 25.5%, and 266.4 MPa, respectively. Coatings with hydroxyapatite (HAp) on the Ti compact were conducted by electrostatic-spray-deposition (ESD) method. As-deposited HAp coating was in the form of porous structure and consisted of HAp particles which were uniformly distributed on the Ti porous structure. By heat-treatment at 700 degrees C, HAp particles were agglomerated each other and melted to form a highly smooth and homogeneous HAp thin film consisted of equiaxed nano-scaled grains. Porous-surfaced Ti implant compacts coated with highly crystalline apatite phase were successfully obtained by using the EDS and ESD techniques.

  10. Origin of unusual sintering phenomena in compacts of chloride-derived 3Y-TZP nanopowders

    Directory of Open Access Journals (Sweden)

    Sweeney Sean M.

    2014-01-01

    Full Text Available After evaluating three alternative possibilities, the present study shows that seemingly minor amounts (at least as low as 0.06 wt% of chlorine impurities are responsible for the poor sintering behavior observed in chloride-derived 3 mol% yttria stabilized zirconia (3Y-TZP nanopowders. Models and quantitative estimates are used to explain the role of evolved HCl and ZrCl4 gases in such anomalous behaviors as reduced sintered densities for higher green densities, de-densification, improved sintering in nitrogen over oxygen, and formation of a dense shell microstructure. Two solutions to problematic residual chlorides are compared: 1 a thermal treatment composed of an extended hold at 1000°C to allow HCl gas removal before the onset of closed porosity, and 2 a chemical treatment performed by washing bisque-fired samples at room temperature using a concentrated ammonium hydroxide solution to remove chlorides. The thermal treatment was found to be superior.

  11. Amorphization of C-implanted Fe(Cr) alloys

    International Nuclear Information System (INIS)

    Knapp, J.A.; Follstaedt, D.M.; Sorensen, N.R.; Pope, L.E.

    1991-01-01

    The amorphous phase formed by implanting C into Fe alloyed with Cr, which is a prototype for the amorphous phase formed by implanting C into stainless steels, is compared to that formed by implanting C and Ti into Fe and steels. The composition range of the phase has been examined; higher Cr and C concentrations are required than needed with Ti and C. The friction and wear benefits obtained by implanting stainless steels with C only do not persist for the long durations and high wear loads found with Ti and C. However, the amorphous Fe-Cr-C alloys exhibit good aqueous corrosion resistance. (orig.)

  12. Structural and magnetic properties of γ-Fe{sub 2}O{sub 3} nanostructured compacts processed by spark plasma sintering

    Energy Technology Data Exchange (ETDEWEB)

    Saravanan, P., E-mail: psdrdo@gmail.com [Department of Physics, National Taiwan University, Taipei 106, Taiwan (China); Defence Metallurgical Research Laboratory, Hyderabad 500058 (India); Hsu, Jen-Hwa, E-mail: jhhsu@phys.ntu.edu.tw [Department of Physics, National Taiwan University, Taipei 106, Taiwan (China); Sivaprahasam, D. [International Advanced Research Centre for Powder Metallurgy and New Materials, Chennai 600113 (India); Kamat, S.V. [Defence Metallurgical Research Laboratory, Hyderabad 500058 (India)

    2013-11-15

    Gram quantities of γ-Fe{sub 2}O{sub 3} nanopowders having mean particle size of 20±4 nm were synthesized using a hydrothermal method and then consolidated into dense nanostructured compacts by spark plasma sintering (SPS) at relatively low temperatures: 300–350 °C. The cubic spinel structure of the as-synthesized γ-Fe{sub 2}O{sub 3} nanoparticles (NPs) did not get altered by the SPS process; nevertheless, a moderate increase in their grain sizes was evident in the SPSed compacts (80–125 nm). The physical properties such as density (ρ), coercivity (H{sub c}) and magnetization (M{sub s}) values of γ-Fe{sub 2}O{sub 3} NPs were affected by the SPS temperature. Significantly, higher values of ρ (4.45 g/cm{sup 3}), H{sub c} (274 Oe) and M{sub s} (67.2 emu/g) were achieved for the bulk compact SPSed at 350 °C. This work highlights the merits of sintering γ-Fe{sub 2}O{sub 3} NPs by SPS –as a new method of compaction with useful magnetic properties; which cannot be realized with the conventional sintering techniques. Highlights: • γ-Fe{sub 2}O{sub 3} nanoparticles with mean size of 20±4 nm were hydrothermally synthesized. • Spark plasma sintering of γ-Fe{sub 2}O{sub 3} was performed below phase transition temperature. • Sintered compacts were investigated with respect to SPS temperature: 300–350 °C. • Cubic spinel structure of γ-Fe{sub 2}O{sub 3} nanoparticles was retained in sintered compacts. • Maximum values: ρ (4.45 g/cm{sup 3}), H{sub c} (274 Oe) and M{sub s} (67.2 emu/g) obtained at 350 °C.

  13. Modeling on Fe-Cr microstructure: evolution with Cr content

    International Nuclear Information System (INIS)

    Diaz Arroyo, D.; Perlado, J.M.; Hernandez-Mayoral, M.; Caturla, M.J.; Victoria, M.

    2007-01-01

    Full text of publication follows: The minimum energy configuration of interstitials in the Fe-Cr system, which is the base for the low activation steels being developed in the European fusion reactor materials community, is determined by magnetism. Magnetism plays also a role in the atomic configurations found with increasing Cr content. Results will be presented from a program in which the microstructure evolution produced after heavy ion irradiation in the range from room temperature to 80 K is studied as a function of the Cr content in alloys produced under well controlled conditions, i.e. from high purity elements and with adequate heat treatment. It is expected that these measurements will serve as matrix for model validation. The first step in such modeling sequence is being performed by modeling the evolution of displacement cascades in Fe using the Dudarev -Derlet and Mendeleev potentials for Fe and the Caro potential for Fe-Cr. It is of particular interest to study the evolution of high-energy cascades, where an attempt will be made to clarify the role of the evolution of sub-cascades. Kinetic Monte Carlo (kMC) techniques will be used then to simulate the defect evolution. A new parallel kMC code is being implemented for this purpose. (authors)

  14. Solid-liquid phase equilibria of Fe-Cr-Al alloys and spinels

    Science.gov (United States)

    McMurray, J. W.; Hu, R.; Ushakov, S. V.; Shin, D.; Pint, B. A.; Terrani, K. A.; Navrotsky, A.

    2017-08-01

    Ferritic FeCrAl alloys are candidate accident tolerant cladding materials. There is a paucity of data concerning the melting behavior for FeCrAl and its oxides. Analysis tools have therefore had to utilize assumptions for simulations using FeCrAl cladding. The focus of this study is to examine in some detail the solid-liquid phase equilibria of FeCrAl alloys and spinels with the aim of improving the accuracy of severe accident scenario computational studies.

  15. Effects of CaO on the compaction and sintering by plasma of Powder-metallurgical iron

    Science.gov (United States)

    Ariza Suarez, H. G.; Sarmiento Santos, A.; Ortiz Otálora, C. A.

    2017-12-01

    This work the effect of the addition of Calcium Oxide (CaO) in the compaction and sintering of powder metallurgical iron Ancoor Steel 1000® is studied. Iron samples were made with proportions of: 0.5%, 1%, 1.5% and 2% by weight of CaO. The samples were sintered in a luminescent discharge furnace, in an atmosphere of H2+Ar at a temperature of 1150°C. XRD analysis was used to determine the formation of compounds, this analysis evidenced the formation of: hematite and magnetite, which were found both on the surface and in the volume. A characterization of the ability to protect against corrosive effects was carried out using the EIS electrochemical impedance spectroscopy method on the samples, in a solution of 1000ppm of chloride, with this procedure it was found that at a concentration of 0.5% and 1% CaO, the electrochemical impedance value is increased with values of 11.7MΩ, 2.2MΩ respectively.

  16. Improvement in mechanical properties of chromium-nickel sintered compacts by repeated rolling and annealing; Kuromu nickel shoketsuzai no kurikaeshi atsuen shodon ni yoru kikaiteki seishitsu no kaizen

    Energy Technology Data Exchange (ETDEWEB)

    Harada, Y. [Toyohashi University of Technology, Aichi (Japan); Omori, M. [Hiroshima-Denki Institute of Technology, Hiroshima (Japan); Ando, H. [Nippon Steel Glass Co. Ltd., Tokyo (Japan); Matsui, H. [Tadano Ltd., Kagawa (Japan); Okita, T. [Honda R and D Co. Ltd., Tokyo (Japan)

    1998-09-20

    Chromium-nickel sintered compacts containing 50 and 80 mass%Cr were tried to improve their mechanical properties by means of a thermo-mechanical treatment, i.e., repeated rolling and annealing. Specimens from the as-sintered compacts showed no ductility at room temperature and small ductility at temperatures higher than 1000 K because of poor alloying of nickel with chromium. Tensile properties of the sheets repeatedly rolled with the intermediate annealing at 1173 K were very similar to those of the as-sintered specimen. While the sheets rolled with the annealing at 1573 K were excellently improved in their strength and ductility due to the considerable interdiffusion of chromium and nickel. The intermediate temperature embrittlement, that is, the ductility minimum well observed around 1000 K in a chromium-nickel alloy appeared also in the sheets rolled with the annealing at 1573 K. 15 refs., 13 figs., 1 tab.

  17. EFFECT OF DIFFERENT COMPACTION PRESSURE AND DIFFERENT SINTERING ROUTE ON K0.5NA0.5NBO₃ PHYSICAL AND DIELECTRIC PROPERTIES

    Directory of Open Access Journals (Sweden)

    Nor Fatin Khairah Bahanurddin

    2016-07-01

    Full Text Available Alkaline niobate known as K0.5Na0.5NbO3 (KNN, a lead-free piezoelectric ceramic was synthesized via a solid state reaction method. The samples were compacted at different pressures (100, 200, 300 and 400 MPa and sintered using two different techniques (conventional furnace and hot isostatic pressing (HIP. The effect of compaction pressure and sintering technique on physical and dielectric properties was studied. The optimum compaction pressure (300 MPa and sintering via HIP (at 1080 °C for 30 min increased the density and grain size ( range 30 - 300 nm and improved its dielectric properties. Therefore, the combination of suitable compaction pressure and sintering technique has produced larger grain size and higher density of KNN which resulted in outstanding dielectric properties. At room temperature, excellent values of ε r (5517.35 and tan δ (0.954, recorded at 1 MHz were measured for the KNN300HIP sample with highest density (4.4885 g/cm³.

  18. Hardening of Fe-Cr-Mn steels cold plastic working

    International Nuclear Information System (INIS)

    Malinov, L.S.; Konop-Lyashko, V.I.; Nikoporets, N.M.

    1983-01-01

    The dependence is established between the level of proper-- ties obtained after cold plastic working and development of martensite transformations when loading in Fe-Cr-Mn steels containing 0.1-0.5% C, 13% Cr, 8-12% Mn, as well as in a number of complex alloyed steels. It is shown that the highest level of mechanical properties can be obtained after cold plastic working only in steels with definite austenite stability. Cold plastic working can both activize and stabilize austenite relatively to martensite formation during loading. The first thing is found when under the effect of preliminary cold working dislocation splitting takes place, as well as the formation of a small amount of E-phase and martensite. The second thing manifests itself when under the effect of cold working performed above Md (Md<20 deg C) cell dislocation structure is formed and dislocation pinning takes place

  19. Influence of a niobium coating on sulfidation resistance of FeCr and FeCrY alloys; Influencia de um revestimento de niobio sobre a resistencia a sulfetacao das ligas FeCr e FeCrY

    Energy Technology Data Exchange (ETDEWEB)

    Geribola, Gulherme Altomari

    2014-07-01

    Niobium and niobium based alloys are currently used in many industrial applications because they offer excellent resistance to degradation in various corrosive environments. These media include gaseous atmospheres at high temperatures such as those found in existing coal gasifying plants in power plants for energy generation. These atmospheres are complex gas mixtures that contain sulfur and oxygen, among other compounds. Sulphides are thermodynamically less stable, have lower melting points and often have larger deviations from stoichiometry compared to the corresponding oxides. Although there are studies regarding the use of refractory metals in high temperature sulphidizing atmospheres, the use of niobium compounds has not been adequately evaluated and there is very little studies available in the literature about its use as a protective coating. The aim of this study was to evaluate the effect of a niobium film, deposited by magnetron sputtering on the isothermal sulphidation behavior of Fe-20Cr and Fe-20Cr-1Y alloys. The sulphidation tests were carried out at 500, 600 and 700 deg C for 2h in H{sub 2}/2% H2S atmosphere. The sulphidation resistance was determined by mass gain per unit area. The sulphidation behavior of the coated and uncoated alloys was similar at 500 deg C, and none of the alloys scaled. At 700 deg C FeCr alloy scaled in the form of a fine powder, while the reaction product formed on the alloy FeCrY scaled in the form of plates. The effect of niobium became pronounced at 700 deg C. The reaction product layer formed on the coated alloy was thinner and more plastic than that formed on the uncoated alloy. The mass gain per unit area of the coated alloys decreased significantly and they did not scaled. (author)

  20. Influence of a niobium coating on sulfidation resistance of FeCr and FeCrY alloys

    International Nuclear Information System (INIS)

    Geribola, Gulherme Altomari

    2014-01-01

    Niobium and niobium based alloys are currently used in many industrial applications because they offer excellent resistance to degradation in various corrosive environments. These media include gaseous atmospheres at high temperatures such as those found in existing coal gasifying plants in power plants for energy generation. These atmospheres are complex gas mixtures that contain sulfur and oxygen, among other compounds. Sulphides are thermodynamically less stable, have lower melting points and often have larger deviations from stoichiometry compared to the corresponding oxides. Although there are studies regarding the use of refractory metals in high temperature sulphidizing atmospheres, the use of niobium compounds has not been adequately evaluated and there is very little studies available in the literature about its use as a protective coating. The aim of this study was to evaluate the effect of a niobium film, deposited by magnetron sputtering on the isothermal sulphidation behavior of Fe-20Cr and Fe-20Cr-1Y alloys. The sulphidation tests were carried out at 500, 600 and 700 deg C for 2h in H 2 /2% H2S atmosphere. The sulphidation resistance was determined by mass gain per unit area. The sulphidation behavior of the coated and uncoated alloys was similar at 500 deg C, and none of the alloys scaled. At 700 deg C FeCr alloy scaled in the form of a fine powder, while the reaction product formed on the alloy FeCrY scaled in the form of plates. The effect of niobium became pronounced at 700 deg C. The reaction product layer formed on the coated alloy was thinner and more plastic than that formed on the uncoated alloy. The mass gain per unit area of the coated alloys decreased significantly and they did not scaled. (author)

  1. Grain boundary segregation in FeCrNi model alloys; Korngrenzensegregation in FeCrNi-Modellegierungen

    Energy Technology Data Exchange (ETDEWEB)

    Schlueter, B.; Schneider, F.; Mummert, K. [Institut fuer Festkoerper- und Werkstofforschung Dresden e.V. (Germany); Muraleedharan, P. [Indira Gandhi Centre for Atomic Research, Kalpakkam (India). Div. of Metallurgy

    1998-12-31

    P and S segregate at the grain boundaries and thus increase susceptibility to intergranular corrosion at those sites. This could be proven by means of nitric acid-chromate tests and potentiostatic etching tests. There is a direct connection between loss in mass, mean depth of intergranular corrosion attacks, dissolution current density, and level of segregation-induced concentration of P and S at the grain boundaries. The segregation effect at these sites was found to be most evident in specimens of the examined Fe-Cr-Ni steel which had been heat-treated for 1000 hours at 550 C. However, segregation occurs also in materials that received a heat treatment of 400 C/5000 hours, while intergranular corrosion is observed only after heat treatment of 500 C/1000 hours. Apart from segregation of P, formation of Cr-rich phosphides is observed, which leads to depletion of Cr at the precipitates. (orig./CB) [Deutsch] P und S segregieren an die KG und erhoehen dort die IK-Anfaelligkeit. Dies konnte mit Hilfe von Salpetersaeure-Chromat- und Potentiostatischem Aetztest nachgewiesen werden. Es besteht ein direkter Zusammenhang zwischen Masseverlust, mittlerer IK-Angriffstiefe, Aufloesungsstromdichte und Hoehe der segregationsbedingten Anreicherungen von P und S an den KG. Der KG-Segregationseffekt am untersuchten Fe-Cr-Ni-Stahl ist im Waermebehandlungszustand 550 C/1000 h am deutlichsten ausgepraegt. Aber auch bereits bei 400 C/5000 h findet Segregation statt. IKSpRK tritt nur im Waermebehandlungszustand 550 C/1000 h auf. Neben der P-Segregation wird die Bildung Cr-reicher Phosphide beobachtet, die zur Abreicherung von Cr an den Ausscheidungen fuehrt. (orig.)

  2. Surface morphology of scale on FeCrAl (Pd, Pt, Y) alloys

    International Nuclear Information System (INIS)

    Amano, T.; Takezawa, Y.; Shiino, A.; Shishido, T.

    2008-01-01

    The high temperature oxidation behavior of Fe-20Cr-4Al, floating zone refined (FZ) Fe-20Cr-4Al, Fe-20Cr-4Al-0.5Pd, Fe-20Cr-4Al-0.5Pt and Fe-20Cr-4Al-(0.01, 0.02, 0.05, 0.1, 0.2, 0.5)Y alloys was studied in oxygen for 0.6-18 ks at 1273-1673 K by mass gain measurements, X-ray diffraction and scanning electron microscopy. The mass gains of FeCrAl, FZ FeCrAl, FeCrAlPd and FeCrAlPt alloys showed almost the same values. Those of FeCrAl-(0.01, 0.02, 0.05, 0.1, 0.2, 0.5)Y alloys decreased with increasing yttrium of up to 0.1% followed by an increase with the yttrium content after oxidation for 18 ks at 1473 K. Needle-like oxide particles were partially observed on FeCrAl alloy after oxidation for 7.2 ks at 1273 K. These oxide particles decreased in size with increasing oxidation time of more than 7.2 ks at 1473 K, and then disappeared after oxidation for 7.2 ks at 1573 K. It is suggested that a new oxide develops at the oxygen/scale interface. The scale surface of FeCrAl alloy showed a wavy morphology after oxidation for 7.2 ks at 1273 K which then changed to planar morphology after an oxidation time of more than 7.2 ks at 1573 K. On the other hand, the scale surfaces of other alloys were planar after all oxidation conditions in this study. The scale surfaces of FeCrAl, FZ FeCrAl, FeCrAlPd and FeCrAlPt alloys were rough, however, those of FeCrAl-(0.1, 0.2, 0.5)Y alloys were smooth. The oxide scales formed on FeCrAl-(0.1, 0.2, 0.5)Y alloys were found to be α-Al 2 O 3 with small amounts of Y 3 Al 5 O 12 , and those of the other alloys were only α-Al 2 O 3

  3. Boron solubility in Fe-Cr-B cast irons

    International Nuclear Information System (INIS)

    Guo Changqing; Kelly, P.M.

    2003-01-01

    Boron solubility in the as-cast and solution treated martensite of Fe-Cr-B cast irons, containing approximately 1.35 wt.% of boron, 12 wt.% of chromium, as well as other alloying elements, has been investigated using conventional microanalysis. The significant microstructural variations after tempering at 750 deg. C for 0.5-4 h, compared with the original as-cast and solution treated microstructures, indicated that the matrix consisted of boron and carbon supersaturated solid solutions. The boron solubility detected by electron microprobe was between 0.185-0.515 wt.% for the as-cast martensite and 0.015-0.0589 wt.% for the solution treated martensite, much higher than the accepted value of 0.005 wt.% in pure iron. These remarkable increases are thought to be associated with some metallic alloying element addition, such as chromium, vanadium and molybdenum, which have atomic diameters larger than iron, and expand the iron lattice to sufficiently allow boron atoms to occupy the interstitial sites in iron lattice

  4. High temperature oxidation of thin FeCrAl strips

    International Nuclear Information System (INIS)

    Andrieu, E.; Germidis, A.; Molins, R.

    1997-01-01

    This study concerns the oxidation behaviour between 850 and 1100 C of FeCrAl thin strips. Oxidation kinetics have been continuously recorded on a thermobalance as well as discontinuously in an ''industrial'' furnace. Detailed observations of oxide layers have been performed in transmission electron microscopy on oxidized thin foil cross-sections. Oxide morphologies are correlated with kinetics: Slow kinetics and columnar α alumina grains above 950 C, fast kinetics and transition alumina platelets (γ-alumina) at 850 C and 900 C, followed by small α-alumina grains formation underneath. The weight gains in the industrial furnace displayed significant scatter and were generally greater than those measured in the thermobalance. The effect of extrinsic factors such as specimen size and shape, atmosphere, air flow conditions on the early formation of transition aluminas explains the observed differences. It appears then that in given cases parabolic constant identification from TGA recordings is difficult, or even impossible. This might contribute to explain the differences in the results presented in the literature. (orig.)

  5. Magnetic induction heating of FeCr nanocrystalline alloys

    International Nuclear Information System (INIS)

    Gómez-Polo, C.; Larumbe, S.; Pérez-Landazábal, J.I.; Pastor, J.M.; Olivera, J.; Soto-Armañanzas, J.

    2012-01-01

    In this work the thermal effects of magnetic induction heating in (FeCr) 73.5 Si 13.5 Cu 1 B 9 Nb 3 amorphous and nanocrystalline wires were analyzed. A single piece of wire was immersed in a glass capillary filled with water and subjected to an ac magnetic field (frequency, 320 kHz). The initial temperature rise enabled the determination of the effective Specific Absorption Rate (SAR). Maximum SAR values are achieved for those samples displaying high magnetic susceptibility, where the eddy current losses dominate the induction heating behavior. Moreover, the amorphous sample with Curie temperature around room temperature displays characteristic features of self-regulated hyperthermia. - Highlights: ► Amorphous and nanocrystalline Fe based alloys with tailored Curie temperature of the amorphous phase. ► Induction heating effects under the action of a ac magnetic field. ► Self-regulated characteristics based on the control of the Curie temperature. ► Dominant role of the eddy-current losses in the self-heating phenomena.

  6. HIGH TEMPERATURE TENSILE PROPERTIES OF NEW FE-CR-MN DEVELOPED STEEL

    OpenAIRE

    M. Mahmoudiniya; Sh. Kheirandish; M. Asadi Asadabad

    2017-01-01

    Nowadays, Ni-free austenitic stainless steels are being developed rapidly and high price of nickel is one of the most important motivations for this development. At present research a new FeCrMn steel was designed and produced based on Fe-Cr-Mn-C system. Comparative studies on microstructure and high temperature mechanical properties of  new steel and AISI 316 steel were done. The results showed that new FeCrMn developed steel has single austenite phase microstructure, and its tensile st...

  7. Spark-plasma-sintering magnetic field assisted compaction of Co{sub 80}Ni{sub 20} nanowires for anisotropic ferromagnetic bulk materials

    Energy Technology Data Exchange (ETDEWEB)

    Ouar, Nassima; Schoenstein, Frédéric; Mercone, Silvana; Farhat, Samir; Jouini, Noureddine [Laboratoire des Sciences des Procédés et des Matériaux, CNRS, LSPM—UPR 3407, Université Paris 13, Sorbonne-Paris-Cité, 99 Avenue J.-B. Clément, 93430 Villetaneuse (France); Villeroy, Benjamin [Institut de Chimie et des Matériaux Paris Est, CNRS, ICMPE—UMR 7182, Equipe de Chimie Métallurgique des Terres Rares, 2-8 rue Henri Dunant, 94320 Thiais Cedex (France); Leridon, Brigitte [Laboratoire de Physique et d’Étude des Matériaux, LPEM, ESPCI-ParisTech, CNRS, UPMC, 10 rue Vauquelin, F-75231 Paris Cedex 5 (France)

    2013-10-28

    We developed a two-step process showing the way for sintering anisotropic nanostructured bulk ferromagnetic materials. A new reactor has been optimized allowing the synthesis of several grams per batch of nanopowders via a polyol soft chemistry route. The feasibility of the scale-up has been successfully demonstrated for Co{sub 80}Ni{sub 20} nanowires and a massic yield of ∼97% was obtained. The thus obtained nanowires show an average diameter of ∼6 nm and a length of ∼270 nm. A new bottom-up strategy allowed us to compact the powder into a bulk nanostructured system. We used a spark-plasma-sintering technique under uniaxial compression and low temperature assisted by a permanent magnetic field of 1 T. A macroscopic pellet of partially aligned nanowire arrays has been easily obtained. This showed optimized coercive properties along the direction of the magnetic field applied during compaction (i.e., the nanowires' direction)

  8. A novel compact three-dimensional laser-sintered collimator for neutron scattering

    Energy Technology Data Exchange (ETDEWEB)

    Ridley, Christopher J., E-mail: c.ridley@ed.ac.uk [The School of Engineering and the Centre for Science at Extreme Conditions, The University of Edinburgh, Peter Guthrie Tait Road, Edinburgh EH9 3FD (United Kingdom); ISIS Facility, Rutherford Appleton Laboratory, Chilton, Didcot OX11 0QX (United Kingdom); Manuel, Pascal; Khalyavin, Dmitry; Kirichek, Oleg [ISIS Facility, Rutherford Appleton Laboratory, Chilton, Didcot OX11 0QX (United Kingdom); Kamenev, Konstantin V. [The School of Engineering and the Centre for Science at Extreme Conditions, The University of Edinburgh, Peter Guthrie Tait Road, Edinburgh EH9 3FD (United Kingdom)

    2015-09-15

    Improvements in the available flux at neutron sources are making it increasingly feasible to obtain refineable neutron diffraction data from samples smaller than 1 mm{sup 3}. The signal is typically too weak to introduce any further sample environment in the 30–50 mm diameter surrounding the sample (such as the walls of a pressure cell) due to the high ratio of background to sample signal, such that even longer count times fail to reveal reflections from the sample. Many neutron instruments incorporate collimators to reduce parasitic scattering from the instrument and from any surrounding material and larger pieces of sample environment, such as cryostats. However, conventional collimation is limited in the volume it can focus on due to difficulties in producing tightly spaced neutron-absorbing foils close to the sample and in integrating this into neutron instruments. Here we present the design of a novel compact 3D rapid-prototyped (or “printed”) collimator which reduces these limitations and is shown to improve the ratio of signal to background, opening up the feasibility of using additional sample environment for neutron diffraction from small sample volumes. The compactness and ease of customisation of the design allows this concept to be integrated with existing sample environment and with designs that can be tailored to individual detector geometries without the need to alter the setup of the instrument. Results from online testing of a prototype collimator are presented. The proof of concept shows that there are many additional collimator designs which may be manufactured relatively inexpensively, with a broad range of customisation, and geometries otherwise impossible to manufacture by conventional techniques.

  9. A novel compact three-dimensional laser-sintered collimator for neutron scattering

    International Nuclear Information System (INIS)

    Ridley, Christopher J.; Manuel, Pascal; Khalyavin, Dmitry; Kirichek, Oleg; Kamenev, Konstantin V.

    2015-01-01

    Improvements in the available flux at neutron sources are making it increasingly feasible to obtain refineable neutron diffraction data from samples smaller than 1 mm 3 . The signal is typically too weak to introduce any further sample environment in the 30–50 mm diameter surrounding the sample (such as the walls of a pressure cell) due to the high ratio of background to sample signal, such that even longer count times fail to reveal reflections from the sample. Many neutron instruments incorporate collimators to reduce parasitic scattering from the instrument and from any surrounding material and larger pieces of sample environment, such as cryostats. However, conventional collimation is limited in the volume it can focus on due to difficulties in producing tightly spaced neutron-absorbing foils close to the sample and in integrating this into neutron instruments. Here we present the design of a novel compact 3D rapid-prototyped (or “printed”) collimator which reduces these limitations and is shown to improve the ratio of signal to background, opening up the feasibility of using additional sample environment for neutron diffraction from small sample volumes. The compactness and ease of customisation of the design allows this concept to be integrated with existing sample environment and with designs that can be tailored to individual detector geometries without the need to alter the setup of the instrument. Results from online testing of a prototype collimator are presented. The proof of concept shows that there are many additional collimator designs which may be manufactured relatively inexpensively, with a broad range of customisation, and geometries otherwise impossible to manufacture by conventional techniques

  10. FeCrAl/Zr dual layer fuel cladding for improved safety margin under accident scenario

    International Nuclear Information System (INIS)

    Park, D.J.; Park, J.H.; Jung, Y.I.; Kim, H.G.; Park, J.Y.; Koo, Y.H.

    2014-01-01

    For application of advanced steel as a cladding material in light water reactor (LWR), FeCrAl/Zr dual layer tube was manufactured by using a hot isostatic pressing (HIP) method. To optimize HIP condition for joining both FeCrAl and Zr alloys, HIP was carried out under various temperature conditions. Tensile test and 3-point bend test performed for measuring mechanical properties of HIPed sample. To better understand microstructural characteristics in interface region between two alloys, SEM and TEM study were conducted by using HIPed sample with different process conditions. Based on this optimization study and analyzed results, optimized HIP condition was determined and FeCrAl/Zr dual layer fuel cladding having same wall thickness with current LWR fuel cladding was manufactured. Simulated loss-of-coolant accident test was carried out using FeCrAl/Zr dual layer cladding sample and fuel integrity was measured by mechanical test. (authors)

  11. Development of an EAM potential for simulation of radiation damage in Fe-Cr alloys

    International Nuclear Information System (INIS)

    Wallenius, J.; Abrikosov, I.A.; Chakarova, R.; Lagerstedt, C.; Malerba, L.; Olsson, P.; Pontikis, V.; Sandberg, N.; Terentyev, D.

    2004-01-01

    We have developed a set of EAM potentials for simulation of Fe-Cr alloys. By relaxing the requirement of reproducing the pressure-volume relation at short distances and by fitting to the thermal expansion coefficients of Fe and Cr, stability of the self-interstitial could be obtained. For Cr, properties of the paramagnetic state were applied, providing a positive Cauchy pressure. Mixed Fe-Cr pair potentials were fitted to the calculated mixing enthalpy of ferromagnetic Fe-Cr. Simulation of thermal ageing in Fe-Cr alloys using the Fe-20Cr potential exhibited pronounced Cr-precipitation for temperatures below 900 K, a feature not observed at any temperature using a potential fitted to the mixing enthalpy of Fe-5Cr

  12. Development of an EAM potential for simulation of radiation damage in Fe-Cr alloys

    Energy Technology Data Exchange (ETDEWEB)

    Wallenius, J.; Abrikosov, I.A.; Chakarova, R.; Lagerstedt, C. E-mail: christina@neutron.kth.se; Malerba, L.; Olsson, P.; Pontikis, V.; Sandberg, N.; Terentyev, D

    2004-08-01

    We have developed a set of EAM potentials for simulation of Fe-Cr alloys. By relaxing the requirement of reproducing the pressure-volume relation at short distances and by fitting to the thermal expansion coefficients of Fe and Cr, stability of the <1 1 0> self-interstitial could be obtained. For Cr, properties of the paramagnetic state were applied, providing a positive Cauchy pressure. Mixed Fe-Cr pair potentials were fitted to the calculated mixing enthalpy of ferromagnetic Fe-Cr. Simulation of thermal ageing in Fe-Cr alloys using the Fe-20Cr potential exhibited pronounced Cr-precipitation for temperatures below 900 K, a feature not observed at any temperature using a potential fitted to the mixing enthalpy of Fe-5Cr.

  13. Slip transmission in bcc FeCr polycrystal

    Energy Technology Data Exchange (ETDEWEB)

    Patriarca, Luca, E-mail: luca.patriarca@polimi.it [Politecnico di Milano, Department of Mechanical Engineering, Via La Masa 34, I-20156 Milano (Italy); Abuzaid, Wael; Sehitoglu, Huseyin [Department of Mechanical Science and Engineering, University of Illinois at Urbana-Champaign, 1206W. Green St., Urbana, IL 61801 (United States); Maier, Hans J. [Institut für Werkstoffkunde, Leibniz Universität Hannover, An der Universität 2, D-30823 Garbsen (Germany)

    2013-12-20

    Grain boundaries induce heterogeneities in the deformation response of polycrystals. Studying these local variations in response, measured through high resolution strain measurement techniques, is important and can improve our understanding of fatigue damage initiation in the vicinity of grain boundaries and material hardening. In this work, strain fields across grain boundaries were measured using advanced digital image correlation techniques. In conjunction with strain measurements, grain orientations from electron back-scattered diffraction were used to establish the dislocation reactions at each boundary, providing the corresponding residual Burgers vectors due to slip transmission across the interfaces. A close correlation was found between the magnitude of the residual Burgers vector and the local strain change across the boundary. When the residual Burgers vector magnitude (with respect to the lattice spacing) exceeds 1.0, the high strains on one side of the boundary are paired with low strains across the boundary, indicating the difficulties for slip dislocations to penetrate the grain interfaces. When the residual Burgers vector approaches zero, the strain fields vary smoothly across the boundary due to limited resistance to slip transmission. The results suggest that the residual Burgers vector magnitude, which relates to the GB (Grain Boundary) resistance to slip transmission, enables a quantitative analysis of the accumulation of strain at the microstructural level and the development of strain heterogeneities across grain boundaries. The results are presented for FeCr bcc alloy which exhibits single slip per grain making the measurements and dislocation reactions rather straightforward. The work points to the need to incorporate details of slip dislocation–grain boundary interaction (slip transmission) in modeling research.

  14. Swelling of Fe-Mn and Fe-Cr-Mn alloys at high neutron fluence

    International Nuclear Information System (INIS)

    Garner, F.A.; Brager, H.R.

    1986-06-01

    Swelling data on neutron-irradiated simple Fe-Cr-Mn and Fe-Mn alloys, as well as commercial Fe-Cr-Mn base alloys are now becoming available at exposure levels approaching 50 dpa. The swelling rate decreases from the ∼1%/dpa found at lower exposures, probably due to the extensive formation of ferritic phases. As expected, commercial alloys swell less than the simple alloys

  15. Correlative Microscopy of Alpha Prime Precipitation in Neutron-Irradiated Fe-Cr-Al Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Briggs, Samuel A. [Univ. of Wisconsin, Madison, WI (United States)

    2016-12-01

    Fe-Cr-Al alloys are currently being considered for accident tolerant light water reactor fuel cladding applications due to their superior high temperature oxidation and corrosion resistance compared to Zr-based alloys. This work represents the current state-of-the-art on both techniques for analysis of α' precipitate microstructures and the processes and mechanisms governing its formation in neutron-irradiated Fe-Cr-Al alloys.

  16. Handbook of the Materials Properties of FeCrAl Alloys For Nuclear Power Production Applications

    Energy Technology Data Exchange (ETDEWEB)

    Yamamoto, Yukinori [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Snead, Mary A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Field, Kevin G. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Terrani, Kurt A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2017-08-01

    FeCrAl alloys are a class of alloys that have seen increased interest for nuclear power applications including as accident tolerant fuel cladding, structural components for fast fission reactors, and as first wall and blanket structures for fusion reactors. FeCrAl alloys are under consideration for these applications due to their inherent corrosion resistance, stress corrosion cracking resistance, radiation-induced swelling resistance, and high temperature oxidation resistance. A substantial amount of research effort has been completed to design, develop, and begin commercial scaling of FeCrAl alloys for nuclear power applications over the past half a century. These efforts have led to the development of an extensive database on material properties and process knowledge for FeCrAl alloys but not within a consolidated format. The following report is the first edition of a materials handbook to consolidate the state-of-the-art on FeCrAl alloys for nuclear power applications. This centralized database focuses solely on wrought FeCrAl alloys, oxide dispersion strengthened alloys, although discussed in brief, are not covered. Where appropriate, recommendations for applications of the data is provided and current knowledge gaps are identified.

  17. Viability of thin wall tube forming of ATF FeCrAl

    Energy Technology Data Exchange (ETDEWEB)

    Maloy, Stuart Andrew [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Aydogan, Eda [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Anderoglu, Osman [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Lavender, Curt [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Yamamoto, Yukinori [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2016-09-16

    Fabrication of thin walled tubing of FeCrAl alloys is critical to its success as a candidate enhanced accident-tolerant fuel cladding material. Alloys that are being investigated are Generation I and Generation II FeCrAl alloys produced at ORNL and an ODS FeCrAl alloy, MA-956 produced by Special Metals. Gen I and Gen II FeCrAl alloys were provided by ORNL and MA-956 was provided by LANL (initially produced by Special Metals). Three tube development efforts were undertaken. ORNL led the FeCrAl Gen I and Gen II alloy development and tube processing studies through drawing tubes at Rhenium Corporation. LANL received alloys from ORNL and led tube processing studies through drawing tubes at Century Tubing. PNNL led the development of tube processing studies on MA-956 through pilger processing working with Sandvik Corporation. A summary of the recent progress on tube development is provided in the following report and a separate ORNL report: ORNL/TM-2015/478, “Development and Quality Assessments of Commercial Heat Production of ATF FeCrAl Tubes”.

  18. Neutron irradiation effects in Fe and Fe-Cr at 300 °C

    International Nuclear Information System (INIS)

    Chen, Wei-Ying; Miao, Yinbin; Gan, Jian; Okuniewski, Maria A.; Maloy, Stuart A.; Stubbins, James F.

    2016-01-01

    Fe and Fe-Cr (Cr = 10–16 at.%) specimens were neutron-irradiated at 300 °C to 0.01, 0.1 and 1 dpa. The TEM observations indicated that the Cr significantly reduced the mobility of dislocation loops and suppressed vacancy clustering, leading to distinct damage microstructures between Fe and Fe-Cr. Irradiation-induced dislocation loops in Fe were heterogeneously observed in the vicinity of grown-in dislocations, whereas the loop distribution observed in Fe-Cr is much more uniform. Voids were observed in the irradiated Fe samples, but not in irradiated Fe-Cr samples. Increasing Cr content in Fe-Cr results in a higher density, and a smaller size of irradiation-induced dislocation loops. Orowan mechanism was used to correlate the observed microstructure and hardening, which showed that the hardening in Fe-Cr can be attributed to the formation of dislocation loops and α′ precipitates. -- Graphical abstract: Addition of Cr in Fe suppressed the mobility of mobile 1/2<111> dislocation loops and increased the proportion of immobile <100> dislocation loops, leading to a transition of loop distribution from highly heterogeneous to uniform. Display Omitted

  19. Hydrogen permeation in FeCrAl alloys for LWR cladding application

    Science.gov (United States)

    Hu, Xunxiang; Terrani, Kurt A.; Wirth, Brian D.; Snead, Lance L.

    2015-06-01

    FeCrAl, an advanced oxidation-resistant iron-based alloy class, is a highly prevalent candidate as an accident-tolerant fuel cladding material. Compared with traditional zirconium alloy fuel cladding, increased tritium permeation through FeCrAl fuel cladding to the primary coolant is expected, raising potential safety concerns. In this study, the hydrogen permeability of several FeCrAl alloys was obtained using a static permeation test station, which was calibrated and validated using 304 stainless steel. The high hydrogen permeability of FeCrAl alloys leads to concerns with respect to potentially significant tritium release when used for fuel cladding in LWRs. The total tritium inventory inside the primary coolant of a light water reactor was quantified by applying a 1-dimensional steady state tritium diffusion model to demonstrate the dependence of tritium inventory on fuel cladding type. Furthermore, potential mitigation strategies for tritium release from FeCrAl fuel cladding were discussed and indicate the potential for application of an alumina layer on the inner clad surface to serve as a tritium barrier. More effort is required to develop a robust, economical mitigation strategy for tritium permeation in reactors using FeCrAl clad fuel assemblies.

  20. Determination of the Fe-Cr-Ni and Fe-Cr-Mo Phase Diagrams at Intermediate Temperatures using a Novel Dual-Anneal Diffusion-Multiple Approach

    Science.gov (United States)

    Cao, Siwei

    Phase diagrams at intermediate temperatures are critical both for alloy design and for improving the reliability of thermodynamic databases. There is a significant shortage of experimental data for phase diagrams at the intermediate temperatures which are defined as around half of the homologous melting point (in Kelvin). The goal of this study is to test a novel dual-anneal diffusion multiple (DADM) methodology for efficient determination of intermediate temperature phase diagrams using both the Fe-Cr-Ni and Fe-Cr-Mo systems as the test beds since both are very useful for steel development. Four Fe-Cr-Ni-Mo-Co diffusion multiples were made and annealed at 1200 °C for 500 hrs. One sample was used directly for evaluating the isothermal sections at 1200 ° C. The other samples (and cut slices) were used to perform a subsequent dual annealing at 900 °C (500 hrs), 800 °C (1000 hrs), 700 °C (1000 hrs), and 600 °C (4500 hrs), respectively. The second annealing induced phase precipitation from the supersaturated solid solutions that were created during the first 1200 °C annealing. Scanning electron microscopy (SEM), electron probe microanalysis (EPMA), electron backscatter diffraction (EBSD), and transmission electron microscopy (TEM) were used to identify the phases and precipitation locations in order to obtain the compositions to construct the isothermal sections of both ternary systems at four different temperatures. The major results obtained from this study are isothermal sections of the Fe-Cr-Ni and Fe-Cr-Mo systems at 1200 °C, 900 °C, 800 °C, and 700 °C. For the Fe-Cr-Ni system, the results from DADMs agree with the majority of the literature results except for results at both 800 °C and 700 °C where the solubility of Cr in the fcc phase was found to be significantly higher than what was computed from thermodynamic calculations using the TCFE5 database. Overall, it seems that the Fe-Cr-Ni thermodynamic assessment only needs slight improvement to

  1. Surface half-metallicity of half-Heusler compound FeCrSe and interface half-metallicity of FeCrSe/GaP

    Energy Technology Data Exchange (ETDEWEB)

    Khalaf Al-zyadi, Jabbar M., E-mail: jabbar_alzyadi@yahoo.com [Department of Physics, College of Education for Pure Sciences, University of Basrah (Iraq); Jolan, Mudhahir H. [Department of Physics, College of Education for Pure Sciences, University of Basrah (Iraq); Yao, Kai-Lun, E-mail: klyao@mail.hust.edu.cn [School of Physics and Wuhan National High Magnetic Field Center, Huazhong University of Science and Technology, Wuhan 430074 (China); International Center of Materials Physics, Chinese Academy of Sciences, Shenyang 110015 (China)

    2016-04-01

    Recent studies showed that half-Heusler FeCrSe exhibits half-metallic ferromagnetism (Huang et al. [20]). In this paper, we investigate extensively the electronic, magnetic, and half-metallic properties of the half-Heusler alloy FeCrSe (111) and (001) surfaces and the interface with GaP (111) substrate by using the first-principles calculations within the density functional theory. The atomic density of states demonstrates that the half-me tallicity verified in the bulk FeCrSe is maintained at the CrSe-terminated (001) and Se-terminated (111) surfaces, but lost at both Cr- and Fe-terminated (111) surfaces and the Fe-terminated (001) surface. Alternatively, for the interface of FeCrSe/GaP (111), the bulk half-metallicity is destroyed at Se–P configuration while Se–Ga interface and subinterface show nearly 100% spin polarization. Moreover, the calculated interfacial adhesion energies exhibit that Se–Ga shape is more stable than the Se–P one. The calculated magnetic moments of Se, Ga at the Se–Ga (111) interface and P at the Se–P (111) interface increase with respect to the corresponding bulk values while the atomic magnetic moment of Se atom at the Se–P (111) interface decreases. We also notice that the magnetic moments of subinterface Fe at both Se–Ga and Se–P (111) interfaces decrease compared to the bulk values. - Highlights: • The half-metallicity verified in the bulk FeCrSe is kept at the CrSe-terminated (001) and Se-terminated (111) surfaces. • The calculated interfacial adhesion energies exhibit that Se–Ga shape is more stable than Se–P. • The magnetic moments of Se, Ga and P atoms at the interface increase. • The Se–Ga interface shows nearly 100% spin polarization.

  2. Fabrication of High-performance Sm-Fe-N isotropic bulk magnets by a combination of High-pressure compaction and current sintering

    Energy Technology Data Exchange (ETDEWEB)

    Takagi, Kenta, E-mail: k-takagi@aist.go.jp [Materials Research Institute for Sustainable Development, National Institute of Advanced Industrial Science and Technology (AIST), Nagoya 463-8560 (Japan); Nakayama, Hiroyuki; Ozaki, Kimihiro; Kobayashi, Keizo [Materials Research Institute for Sustainable Development, National Institute of Advanced Industrial Science and Technology (AIST), Nagoya 463-8560 (Japan)

    2012-04-15

    TbCu{sub 7}-type Sm-Fe-N coarse powders in the flake form were consolidated without a bonding medium using a low-thermal-load process of current sintering combined with high-pressure compression. When compacted at 1.2 GPa, the relative density of the powder was increased by 80% with close stacking of the flake particles. Although the subsequent current heating was only briefly performed at a low temperature of 400 Degree-Sign C to avoid decomposition, the compact was consolidated into a rigid bulk in which the particles were bonded at the atomic level. Finally, by using cyclic compaction, this process produced bulk magnets with a density of 92% that exhibited the highest maximum energy product (BH)max of 16.2 MGOe, which surpasses that of conventional isotropic Sm-Fe-N bond magnets. - Highlights: Black-Right-Pointing-Pointer We conduct a consolidation of Sm{sub 1}Fe{sub 7}N bulk magnets without thermal decomposition. Black-Right-Pointing-Pointer Rapid current sintering with high-pressure compaction is used as a low-thermal-load process. Black-Right-Pointing-Pointer In this process, sintering occurs at a temperature of 400 Degree-Sign C, which is below the decomposition point. Black-Right-Pointing-Pointer As a result, bulk magnets with a density of over 92% are obtained without decomposition. Black-Right-Pointing-Pointer These magnets exhibit the highest (BH)max (16.2 MGOe) among isotropic Sm-Fe-N magnets.

  3. In-Situ Observation of Sintering Shrinkage of UO{sub 2} Compacts Derived from Different Powder Routes

    Energy Technology Data Exchange (ETDEWEB)

    Rhee, Young Woo; Oh, Jang Soo; Kim, Dong Joo; Kim, Keon Sik; Kim, Jong Hun; Yang, Jae Ho; Koo, Yang Hyun [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2015-10-15

    In-situ observations on the shrinkage of green pellets with precisely controlled dimensions were carefully conducted by using TOM during H2 atmosphere sintering. The shrinkage retardation in IDR-UO{sub 2} might be attributed to the larger primary particle size of IDRUO{sub 2} than those of ADU- and AUC- UO{sub 2} powders. It would be important to understand the different sintering characteristics of UO{sub 2} powders according to the powder routes, when it comes to designing a new sintering process or choosing a sintering additive for new fuel pellet like PCI (Pellet Cladding Interaction) remedy pellet. In this paper, we have investigated the initial and intermediate sintering shrinkage of UO{sub 2} from different powder routes by in-situ observation of green samples during H2 atmosphere sintering. Effect of powder characteristics of three different UO{sub 2} powders on the initial and intermediate sintering were closely reviewed including crystal structure, powder size, specific surface area, primary crystal size, and O/U ratio.

  4. Development of ODS FeCrAl alloys for accident-tolerant fuel cladding

    Energy Technology Data Exchange (ETDEWEB)

    Dryepondt, Sebastien N. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Hoelzer, David T. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Pint, Bruce A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Unocic, Kinga A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2015-09-18

    FeCrAl alloys are prime candidates for accident-tolerant fuel cladding due to their excellent oxidation resistance up to 1400 C and good mechanical properties at intermediate temperature. Former commercial oxide dispersion strengthened (ODS) FeCrAl alloys such as PM2000 exhibit significantly better tensile strength than wrought FeCrAl alloys, which would alloy for the fabrication of a very thin (~250 m) ODS FeCrAl cladding and limit the neutronic penalty from the replacement of Zr-based alloys by Fe-based alloys. Several Fe-12-Cr-5Al ODS alloys where therefore fabricated by ball milling FeCrAl powders with Y2O3 and additional oxides such as TiO2 or ZrO2. The new Fe-12Cr-5Al ODS alloys showed excellent tensile strength up to 800 C but limited ductility. Good oxidation resistance in steam at 1200 and 1400 C was observed except for one ODS FeCrAl alloy containing Ti. Rolling trials were conducted at 300, 600 C and 800 C to simulate the fabrication of thin tube cladding and a plate thickness of ~0.6mm was reached before the formation of multiple edge cracks. Hardness measurements at different stages of the rolling process, before and after annealing for 1h at 1000 C, showed that a thinner plate thickness could likely be achieved by using a multi-step approach combining warm rolling and high temperature annealing. Finally, new Fe-10-12Cr-5.5-6Al-Z gas atomized powders have been purchased to fabricate the second generation of low-Cr ODS FeCrAl alloys. The main goals are to assess the effect of O, C, N and Zr contents on the ODS FeCrAl microstructure and mechanical properties, and to optimize the fabrication process to improve the ductility of the 2nd gen ODS FeCrAl while maintaining good mechanical strength and oxidation resistance.

  5. Optimized Gen-II FeCrAl cladding production in large quantity for campaign testing

    Energy Technology Data Exchange (ETDEWEB)

    Yamamoto, Yukinori [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Sun, Zhiqian [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Pint, Bruce A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Terrani, Kurt A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2016-06-03

    There are two major objectives in this report; (1) to optimize microstructure control of ATF FeCrAl alloys during tube drawing processes, and (2) to provide an update on the progress of ATF FeCrAl tube production via commercial manufacturers. Experimental efforts have been made to optimize the process parameters balancing the tube fabricability, especially for tube drawing processes, and microstructure control of the final tube products. Lab-scale sheet materials of Gen II FeCrAl alloys (Mo-containing and Nb-containing FeCrAl alloys) were used in the study, combined with a stepwise warm-rolling process and intermediate annealing, aiming to simulate the tube drawing process in a commercial tube manufacturer. The intermediate annealing at 650ºC for 1h was suggested for the tube-drawing process of Mo-containing FeCrAl alloys because it successfully softened the material by recovering the work hardening introduced through the rolling step, without inducing grain coarsening due to recrystallization. The final tube product is expected to have stabilized deformed microstructure providing the improved tensile properties with sufficient ductility. Optimization efforts on Nb-containing FeCrAl alloys focused on the effect of alloying additions and annealing conditions on the stability of deformed microstructure. Relationships between the second-phase precipitates (Fe2Nb-Laves phase) and microstructure stability are discussed. FeCrAl tube production through commercial tube manufacturers is currently in progress. Three different manufacturers, Century Tubes, Inc. (CTI), Rhenium Alloys, Inc. (RAI), and Superior Tube Company, Inc. (STC), are providing capabilities for cold-drawing, warm-drawing, and HPTR cold-pilgering, respectively. The first two companies are currently working on large quantity tube production (expected 250 ft length) of Gen I model FeCrAl alloy (B136Y3, at CTI) and Gen II (C35M4, at RAI), with the process parameters obtained from the experimental

  6. Single-phase highly densified SrBi{sub 2}Ta{sub 2}O{sub 9} compacts produced by high-pressure sintering

    Energy Technology Data Exchange (ETDEWEB)

    Pereira, Altair Soria; Souza, Ricson Rocha de; Sousa, Vania Caldas de, E-mail: altair@if.ufrgs.br [Universidade Federal do Rio Grande do Sul (UFRGS), Porto Alegre (Brazil)

    2016-07-01

    Full text: The development of high-performance lead-free piezoelectric ceramics is an important scientific and technological challenge, as environmental and health issues have imposed restrictions to the use of lead zirconate titanates, the most employed material in ferroelectric devices [1]. Strontium bismuth tantalate (SBT),SrBi{sub 2}Ta{sub 2}O{sub 9}, is an interesting alternative ferroelectric material as its polarization can be modified at low voltages and it shows limited polarization switching fatigue. However, the production of highly densified single-phase bulk SBT by conventional sintering procedures is strongly compromised by stoichiometric changes due to bismuth loss. In this work, high-pressure sintering has been exploited as an alternative procedure to obtain SBT highly-densified single-phase compacts. Using toroidal-type high-pressure chambers, samples were produced by reaction sintering of BiTaO{sub 4} and SrCO{sub 3} powders, mixed in the stoichiometric ratio corresponding to SrBi{sub 2}Ta{sub 2}O{sub 9}, at pressures of 2.5 GPa and 7.7 GPa, and temperatures up to 1250°C, during 10 min. X-ray diffraction and scanning electron microscopy associated to energy-dispersive X-ray spectroscopy were used to follow the phase composition and the microstructure evolution as a function of the processing conditions. A single-phase SBT compact, with a relative density of 93% and a homogeneous microstructure, was produced by sintering at 2.5 GPa/900°C [2]. References: [1] K. Panda, J. Mater. Sci. 44, 5049-5062 (2009). [2] Ricson R.Souza, Rejane K. Kirchner, Jose R. Jurado, Altair S. Pereira, Vania C. Sousa. Journal of Solid State Chemistry 233, 259-268 (2016). (author)

  7. Magnetic properties of point defect interaction with impurity atoms in Fe-Cr alloys

    Science.gov (United States)

    Nguyen-Manh, D.; Lavrentiev, M. Yu.; Dudarev, S. L.

    2009-04-01

    An integrated ab initio and statistical Monte Carlo investigation has been recently carried out to model the thermodynamic and kinetic properties of Fe-Cr alloys. We found that the conventional Fe-Cr phase diagram is not adequate at low temperature region where the magnetic contribution to the free energy plays an important role in the prediction of an ordered Fe 15Cr phase and its negative enthalpy of formation. The origin of the anomalous thermodynamic and magnetic properties of Fe-Cr alloys can be understood using a tight-binding Stoner model combined with the charge neutrality condition. We investigate the environmental dependence of magnetic moment distributions for various self-interstitial atom dumbbells configurations using spin density maps found using density functional theory calculations. The mixed dumbbell Fe-Cr and Fe-Mn binding energies are found to be positive due to magnetic interactions. Finally, we discuss the relationship between the migration energy of vacancy in Fe-Cr alloys and magnetism at the saddle point configuration.

  8. Nanostructured Fe-Cr Alloys for Advanced Nuclear Energy Applications

    Energy Technology Data Exchange (ETDEWEB)

    Scattergood, Ronald O. [North Carolina State Univ., Raleigh, NC (United States)

    2016-04-26

    We have completed research on the grain-size stabilization of model nanostructured Fe14Cr base alloys at high temperatures by the addition of non-equilibrium solutes. Fe14Cr base alloys are representative for nuclear reactor applications. The neutron flux in a nuclear reactor will generate He atoms that coalesce to form He bubbles. These can lead to premature failure of the reactor components, limiting their lifetime and increasing the cost and capacity for power generation. In order to mitigate such failures, Fe14Cr base alloys have been processed to contain very small nano-size oxide particles (less than 10 nm in size) that trap He atoms and reduce bubble formation. Theoretical and experimental results indicate that the grain boundaries can also be very effective traps for He atoms and bubble formation. An optimum grain size will be less than 100 nm, ie., nanocrystalline alloys must be used. Powder metallurgy methods based on high-energy ball milling can produce Fe-Cr base nanocrystalline alloys that are suitable for nuclear energy applications. The problem with nanocrystalline alloys is that excess grain-boundary energy will cause grains to grow at higher temperatures and their propensity for He trapping will be lost. The nano-size oxide particles in current generation nuclear alloys provide some grain size stabilization by reducing grain-boundary mobility (Zener pinning – a kinetic effect). However the current mitigation strategy minimizing bubble formation is based primarily on He trapping by nano-size oxide particles. An alternate approach to nanoscale grain size stabilization has been proposed. This is based on the addition of small amounts of atoms that are large compared to the base alloy. At higher temperatures these will diffuse to the grain boundaries and will produce an equilibrium state for the grain size at higher temperatures (thermodynamic stabilization – an equilibrium effect). This would be preferred compared to a kinetic effect, which is not

  9. Magnetism and electronic structure of CoFeCrX (X = Si, Ge) Heusler alloys

    International Nuclear Information System (INIS)

    Jin, Y.; O'Connell, A.; Kharel, P.; Lukashev, P.; Staten, B.; Tutic, I.; Valloppilly, S.; Herran, J.; Mitrakumar, M.; Bhusal, B.; Huh, Y.; Yang, K.; Skomski, R.; Sellmyer, D. J.

    2016-01-01

    The structural, electronic, and magnetic properties of CoFeCrX (X = Si, Ge) Heusler alloys have been investigated. Experimentally, the alloys were synthesized in the cubic L2 1 structure with small disorder. The cubic phase of CoFeCrSi was found to be highly stable against heat treatment, but CoFeCrGe disintegrated into other new compounds when the temperature reached 402 °C (675 K). Although the first-principle calculation predicted the possibility of tetragonal phase in CoFeCrGe, the tetragonal phase could not be stabilized experimentally. Both CoFeCrSi and CoFeCrGe compounds showed ferrimagnetic spin order at room temperature and have Curie temperatures (T C ) significantly above room temperature. The measured T C for CoFeCrSi is 790 K but that of CoFeCrGe could not be measured due to its dissociation into new compounds at 675 K. The saturation magnetizations of CoFeCrSi and CoFeCrGe are 2.82 μ B /f.u. and 2.78 μ B /f.u., respectively, which are close to the theoretically predicted value of 3 μ B /f.u. for their half-metallic phases. The calculated band gaps for CoFeCrSi and CoFeCrGe are, respectively, 1 eV and 0.5 eV. These materials have potential for spintronic device applications, as they exhibit half-metallic electronic structures with large band gaps, and Curie temperatures significantly above room temperature.

  10. TSEE from Fe-Cr alloy system and its application to the estimation of gasoline deterioration

    International Nuclear Information System (INIS)

    Shimada, H.; Nakajima, K.

    1983-01-01

    The exoelectron glow curves for oxide surface on Fe-Cr alloy were measured as a function of Cr content. It was seen that with increasing Cr content the total counts of thermally stimulated exoelectron emission (TSEE), threshold temperature for measuring the glow curve (starting temperature of the glow curve) and the activation energy clearly indicate a good coincidence with the oxidation process of the surface. The interaction of Fe-Cr alloy with gasoline was examined by applying the test for the oxidation induced period (ASTM D525). The induction period became minimum at about 4%Cr, and the deposit of gasoline gum was maximum at its composition. The results were compared with that of TSEE, and it was found that the catalytic effect of Fe-Cr alloy on the deterioration of gasoline is explained from the starting temperature of the glow curves. (author)

  11. Study of the effect of short ranged ordering on the magnetism in FeCr alloys

    Energy Technology Data Exchange (ETDEWEB)

    Jena, Ambika Prasad, E-mail: apjena@bose.res.in [Department of Condensed Matter and Materials Science, S N Bose National Centre for Basic Sciences, JD Block, Sector III, Salt Lake City, Kolkata 700098 (India); Sanyal, Biplab, E-mail: biplab.sanyal@physics.uu.se [Department of Physics and Astronomy, Uppsala University, Box 516, SE-75120 Uppsala (Sweden); Mookerjee, Abhijit, E-mail: abhijit.mookerjee61@gmail.com [Department of Condensed Matter and Materials Science, S N Bose National Centre for Basic Sciences, JD Block, Sector III, Salt Lake City, Kolkata 700098 (India)

    2014-01-15

    For the study of magnetism in systems where the local environment plays an important role, we propose a marriage between the Monte Carlo simulation and Zunger's special quasi-random structures. We apply this technique on disordered FeCr alloys and show that our estimates of the transition temperature is in good agreement with earlier experiments. - Highlights: • The magnetism in FeCr is sensitively depended on the ordering of the atoms : disordered or with short ranged ordering. • This work uses the SQS technique suggested by Zunger has been used to generate various degrees of short range ordering in FeCr. • The electronic structure and pair energies have been obatined from first principles ASR and Lichtenstein methods. • The effect of chemical ordering on magnetic ordering is studied in detail. • Only those situations where the chemical ordering is complete have been studied.

  12. Study of the effect of short ranged ordering on the magnetism in FeCr alloys

    International Nuclear Information System (INIS)

    Jena, Ambika Prasad; Sanyal, Biplab; Mookerjee, Abhijit

    2014-01-01

    For the study of magnetism in systems where the local environment plays an important role, we propose a marriage between the Monte Carlo simulation and Zunger's special quasi-random structures. We apply this technique on disordered FeCr alloys and show that our estimates of the transition temperature is in good agreement with earlier experiments. - Highlights: • The magnetism in FeCr is sensitively depended on the ordering of the atoms : disordered or with short ranged ordering. • This work uses the SQS technique suggested by Zunger has been used to generate various degrees of short range ordering in FeCr. • The electronic structure and pair energies have been obatined from first principles ASR and Lichtenstein methods. • The effect of chemical ordering on magnetic ordering is studied in detail. • Only those situations where the chemical ordering is complete have been studied

  13. Influence of chemical composition in crystallographic texture Fe-Cr-Mo alloys; Influencia da composicao quimica na textura cristalografica de ligas Fe-Cr-Mo

    Energy Technology Data Exchange (ETDEWEB)

    Moura, L.B.; Guimaraes, R.F. [Instituto Federal de Educacao, Ciencia e Tecnologia do Ceara, Fortaleza, CE (Brazil). Dept. da Industria; Abreu, H.F.G. [Universidade Federal do Ceara (UFC), Fortaleza, CE (Brazil)

    2010-07-01

    The use of steels with higher contents of Mo in the oil industry has been an alternative to reduce the effect of naphthenic corrosion in refining units. The addition of Mo in Fe-Cr alloys in the same manner that increases resistance to corrosion naphthenic causes some difficulties such as difficulty of forming, welding and embrittlement. In this work, experimental ingots of Fe-Cr-Mo alloys (Cr - 9, 15 and 17%, Mo - 5, 7 and 9%) were melted in vacuum induction furnace and hot and cold rolled in a laboratory rolling mill. The influence of chemical composition on crystallographic texture of samples subjected to the same thermo-mechanical treatment was analyzed by x-ray diffraction. The results indicate that fiber (111) becomes more intense with increasing Mo and/or Cr contents. (author)

  14. Irradiation of Wrought FeCrAl Tubes in the High Flux Isotope Reactor

    Energy Technology Data Exchange (ETDEWEB)

    Linton, Kory D. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Field, Kevin G. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Petrie, Christian M. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2017-09-01

    The Advanced Fuels Campaign within the Nuclear Technology Research and Development program of the Department of Energy Office of Nuclear Energy is seeking to improve the accident tolerance of light water reactors. Alumina-forming ferritic alloys (e.g., FeCrAl) are one of the leading candidate materials for fuel cladding to replace traditional zirconium alloys because of the superior oxidation resistance of FeCrAl. However, there are still some unresolved questions regarding irradiation effects on the microstructure and mechanical properties of FeCrAl at end-of-life dose levels. In particular, there are concerns related to irradiation-induced embrittlement of FeCrAl alloys due to secondary phase formation. To address this issue, Oak Ridge National Laboratory has developed a new experimental design to irradiate shortened cladding tube specimens with representative 17×17 array pressurized water reactor diameter and thickness in the High Flux Isotope Reactor (HFIR) under relevant temperatures (300–350°C). Post-irradiation examination will include studies of dimensional change, microstructural changes, and mechanical performance. This report briefly summarizes the capsule design concept and the irradiation test matrix for six rabbit capsules. Each rabbit contains two FeCrAl alloy tube specimens. The specimens include Generation I and Generation II FeCrAl alloys with varying processing conditions, Cr concentrations, and minor alloying elements. The rabbits were successfully assembled, welded, evaluated, and delivered to the HFIR along with a complete quality assurance fabrication package. Pictures of the rabbit assembly process and detailed dimensional inspection of select specimens are included in this report. The rabbits were inserted into HFIR starting in cycle 472 (May 2017).

  15. Elastic Modulus Measurement of ORNL ATF FeCrAl Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Thompson, Zachary T. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Terrani, Kurt A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Yamamoto, Yukinori [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2015-10-01

    Elastic modulus and Poisson’s ratio for a number of wrought FeCrAl alloys, intended for accident tolerant fuel cladding application, are determined via resonant ultrasonic spectroscopy. The results are reported as a function of temperature from room temperature to 850°C. The wrought alloys were in the fully annealed and unirradiated state. The elastic modulus for the wrought FeCrAl alloys is at least twice that of Zr-based alloys over the temperature range of this study. The Poisson’s ratio of the alloys was 0.28 on average and increased very slightly with increasing temperature.

  16. Development and quality assessments of commercial heat production of ATF FeCrAl tubes

    Energy Technology Data Exchange (ETDEWEB)

    Yamamoto, Yukinori [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2015-09-01

    Development and quality assessment of the 2nd generation ATF FeCrAl tube production with commercial manufacturers were conducted. The manufacturing partners include Sophisticated Alloys, Inc. (SAI), Butler, PA for FeCrAl alloy casting via vacuum induction melting, Oak Ridge National Laboratory (ORNL) for extrusion process to prepare the master bars/tubes to be tube-drawn, and Rhenium Alloys, Inc. (RAI), North Ridgeville, OH, for tube-drawing process. The masters bars have also been provided to Los Alamos National Laboratory (LANL) who works with Century Tubes, Inc., (CTI), San Diego, CA, as parallel tube production effort under the current program.

  17. Partial amorphization of an α-FeCr alloy by ball-milling

    International Nuclear Information System (INIS)

    Loureiro, J. M.; Costa, B. F. O.; Caer, G. Le; Delcroix, P.

    2008-01-01

    The structural changes of near-equiatomic α-FeCr alloys, ground in a vibratory mill in vacuum and in argon, were followed as a function of milling time. An amorphous phase forms in both cases but at a much faster rate when milling in argon than when milling in vacuum. Amorphisation by ball-milling of α-FeCr alloys is deduced to be an intrinsic phenomenon which is however speeded-up by oxygen. The amorphous phase crystallizes into a bcc Cr-rich phase and a bcc Fe-rich phase when annealed for short times.

  18. Interplay between magnetism and energetics in Fe-Cr alloys from a predictive noncollinear magnetic tight-binding model

    DEFF Research Database (Denmark)

    Soulairol, R.; Barreteau, Cyrille; Fu, Chu-Chun

    2016-01-01

    Magnetism is a key driving force controlling several thermodynamic and kinetic properties of Fe-Cr systems. We present a tight-binding model for Fe-Cr, where magnetism is treated beyond the usual collinear approximation. A major advantage of this model consists in a rather simple fitting procedur...

  19. Database on Performance of Neutron Irradiated FeCrAl Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Field, Kevin G. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Briggs, Samuel A. [Univ. of Wisconsin, Madison, WI (United States); Littrell, Ken [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Parish, Chad M. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Yamamoto, Yukinori [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2016-08-01

    The present report summarizes and discusses the database on radiation tolerance for Generation I, Generation II, and commercial FeCrAl alloys. This database has been built upon mechanical testing and microstructural characterization on selected alloys irradiated within the High Flux Isotope Reactor (HFIR) at Oak Ridge National Laboratory (ORNL) up to doses of 13.8 dpa at temperatures ranging from 200°C to 550°C. The structure and performance of these irradiated alloys were characterized using advanced microstructural characterization techniques and mechanical testing. The primary objective of developing this database is to enhance the rapid development of a mechanistic understanding on the radiation tolerance of FeCrAl alloys, thereby enabling informed decisions on the optimization of composition and microstructure of FeCrAl alloys for application as an accident tolerant fuel (ATF) cladding. This report is structured to provide a brief summary of critical results related to the database on radiation tolerance of FeCrAl alloys.

  20. Microstructure of Fe-Cr-C hardfacing alloys with additions of Nb, Ti and, B

    International Nuclear Information System (INIS)

    Berns, H.; Fischer, A.

    1987-01-01

    The abrasive wear of machine parts and tools used in the mining, earth moving, and transporting of mineral materials can be lowered by filler wire welding of hardfacing alloys. In this paper, the microstructures of Fe-Cr-C and Fe-Cr-C-Nb/Ti hardfacing alloys and deposits and those of newly developed Fe-Cr-C-B and Fe-Ti-Cr-C-B ones are described. They show up to 85 vol.% of primarily solidified coarse hard phases; i.e., Carbides of MC-, M/sub 7/C/sub 3/-, M/sub 3/C-type and Borides of MB/sub 2/-, M/sub 3/B/sub 2/-, M/sub 2/B-, M/sub 3/B-, M/sub 23/B/sub 6/-type, which are embedded in a hard eutectic. This itself consists of eutectic hard phases and a martensitic or austenitic metal matrix. The newly developed Fe-Cr-C-B alloys reach hardness values of up to 1200 HV and are harder than all purchased ones. The primary solidification of the MB/sub 2/-type phase of titanium requires such high amounts of titanium and boron that these alloys are not practical for manufacture as commercial filler wires

  1. HIGH TEMPERATURE TENSILE PROPERTIES OF NEW FE-CR-MN DEVELOPED STEEL

    Directory of Open Access Journals (Sweden)

    M. Mahmoudiniya

    2017-03-01

    Full Text Available Nowadays, Ni-free austenitic stainless steels are being developed rapidly and high price of nickel is one of the most important motivations for this development. At present research a new FeCrMn steel was designed and produced based on Fe-Cr-Mn-C system. Comparative studies on microstructure and high temperature mechanical properties of  new steel and AISI 316 steel were done. The results showed that new FeCrMn developed steel has single austenite phase microstructure, and its tensile strength and toughness were higher than those of 316 steel at 25, 200,350 and 500°C. In contrast with 316 steel, the new FeCrMn steel did not show strain induced transformation and dynamic strain aging phenomena during tensile tests that represented higher austenite stability of new developed steel. Lower density and higher strength of the new steel caused higher specific strength in comparison with the 316 one that can be considered as an important advantage in structural applications but in less corrosive environment

  2. Fundamental investigation of point defect interactions in FE-CR alloys

    International Nuclear Information System (INIS)

    Wirth, B.D.; Lee, H.J.; Wong, K.

    2008-01-01

    Full text of publication follows. Fe-Cr alloys are a leading candidate material for structural applications in Generation TV and fusion reactors, and there is a relatively large database on their irradiation performance. However, complete understanding of the response of Fe-Cr alloys to intermediate-to-high temperature irradiation, including the radiation induced segregation of Cr, requires knowledge of point defect and point defect cluster interactions with Cr solute atoms and impurities. We present results from a hierarchical multi-scale modelling approach of defect cluster behaviour in Fe-Cr alloys. The modelling includes ab initio electronic structure calculations performed using the VASP code with projector-augmented electron wave functions using PBE pseudo-potentials and a collinear treatment of magnetic spins, molecular dynamics using semi-empirical Finnic-Sinclair type potentials, and kinetic Monte Carlo simulations of coupled defect and Cr transport responsible for microstructural evolution. The modelling results are compared to experimental observations in both binary Fe-Cr and more complex ferritic-martensitic alloys, and provide a basis for understanding a dislocation loop evolution and the observations of Cr enrichment and depletion at grain boundaries in various irradiation experiments. (authors)

  3. NEUTRON-INDUCED SWELLING OF Fe-Cr BINARY ALLOYS IN FFTF AT ∼400 DEGREES C

    International Nuclear Information System (INIS)

    Garner, Francis A.; Greenwood, Lawrence R.; Okita, Taira; Sekimura, Naoto; Wolfer, W. G.

    2002-01-01

    The purpose of this effort is to determine the influence of dpa rate, He/dpa ratio and composition on the void swelling of simple binary Fe-Cr alloys. Contrary to the behavior of swelling of model fcc Fe-Cr-Ni alloys irradiated in the same FFTF-MOTA experiment, model bcc Fe-Cr alloys do not exhibit a dependence of swelling on dpa rate at approximately 400 degrees C. This is surprising in that an apparent flux-sensitivity was observed in an earlier comparative irradiation of Fe-Cr binaries conducted in EBR-II and FFTF. The difference in behavior is ascribed to the higher helium generation rates of Fe-Cr alloys in EBR-II compared to that of FFTF, and also the fact that lower dpa rates in FFTF are accompanied by progressively lower helium generation rates.

  4. BISON Fuel Performance Analysis of FeCrAl cladding with updated properties

    Energy Technology Data Exchange (ETDEWEB)

    Sweet, Ryan [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); George, Nathan M. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Terrani, Kurt A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Wirth, Brian [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2016-08-30

    In order to improve the accident tolerance of light water reactor (LWR) fuel, alternative cladding materials have been proposed to replace zirconium (Zr)-based alloys. Of these materials, there is a particular focus on iron-chromium-aluminum (FeCrAl) alloys due to much slower oxidation kinetics in high-temperature steam than Zr-alloys. This should decrease the energy release due to oxidation and allow the cladding to remain integral longer in the presence of high temperature steam, making accident mitigation more likely. As a continuation of the development for these alloys, suitability for normal operation must also be demonstrated. This research is focused on modeling the integral thermo-mechanical performance of FeCrAl-cladded fuel during normal reactor operation. Preliminary analysis has been performed to assess FeCrAl alloys (namely Alkrothal 720 and APMT) as a suitable fuel cladding replacement for Zr-alloys, using the MOOSE-based, finite-element fuel performance code BISON and the best available thermal-mechanical and irradiation-induced constitutive properties. These simulations identify the effects of the mechanical-stress and irradiation response of FeCrAl, and provide a comparison with Zr-alloys. In comparing these clad materials, fuel rods have been simulated for normal reactor operation and simple steady-state operation. Normal reactor operating conditions target the cladding performance over the rod lifetime (~4 cycles) for the highest-power rod in the highest-power fuel assembly under reactor power maneuvering. The power histories and axial temperature profiles input into BISON were generated from a neutronics study on full-core reactivity equivalence for FeCrAl using the 3D full core simulator NESTLE. Evolution of the FeCrAl cladding behavior over time is evaluated by using steady-state operating conditions such as a simple axial power profile, a constant cladding surface temperature, and a constant fuel power history. The fuel rod designs and

  5. Novel iron oxide-silica coreshell powders compacted by using pulsed electric current sintering: optical and magnetic properties

    Czech Academy of Sciences Publication Activity Database

    Mahmed, N.; Heczko, Oleg; Maki, R.; Söderberg, O.; Haimi, E.; Hannula, S.-P.

    2012-01-01

    Roč. 32, č. 11 (2012), s. 2981-2988 ISSN 0955-2219 Institutional research plan: CEZ:AV0Z10100520 Keywords : sintering * SiO 2 * ferrites * grain growth * transparent Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 2.360, year: 2012 http://www.sciencedirect.com/science/article/pii/S0955221912001240

  6. Manufacturing of FeCrAl/Zr Dual Layer tube for its application to LWR Fuel cladding

    Energy Technology Data Exchange (ETDEWEB)

    Park, Dong Jun; Lim, Do Wan; Jung, Yang Il; Kim, Hyun Gil; Park, Jeong Yong [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2013-10-15

    Many advanced materials such as MAX phases, Mo, SiC, and Fe-based alloys are being considered a possible candidate to substitute the Zr-based alloy cladding has been used in light water reactors. Among the proposed candidate materials, Fe-based alloy is one of the most promising candidates owing to its excellent formability, very good high strength, and corrosion resistance at high temperature. However, neutron cross section of FeCrAl alloy is much higher than that of existing Zr-based alloys. In this study, FeCrAl/Zr dual layer tube was manufactured by using a hot isostatic pressing (HIP) method. The thickness of outer FeCrAl layer was varied from 50 to 250 μm but all the FeCrAl/Zr dual layer tube samples maintained its total thickness of 570 μm. For a detailed microstructural characterization of FeCrAl/Zr dual layer, polarized optical microscopy and scanning electron microscopy (SEM) study carried out and its mechanical property was measured by ring compression test. FeCrAl/Zr dual layer tube sample was successfully manufactured with good adhesion between both layers. Inter layer showing gradual element variation was observed at interface. Result obtained from simulated LOCA test indicates that FeCrAl/Zr dual layer tube may maintain its integrity during LOCA and its accident tolerance had greatly improved compared to that of Zr-based alloy.

  7. Effect of Pressurizing during Compaction and Sintering on the Formation of Reaction-Bonded SiC–Ti{sub 3}SiC{sub 2}

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Sun-Han; Jung, Yang-Il; Rhee, Young-Woo; Park, Dong-Jun; Park, Jung-Hwan; Park, Jeong-Yong; Kim, Hyun-Gil; Koo, Yang-Hyun [LWR Fuel Technology Division, KAERI, Daejeon (Korea, Republic of)

    2016-05-15

    A reaction-bonded SiC-Ti{sub 3}SiC{sub 2} ceramic composite was produced for use in a ceramic-metal composite cladding tube. The diffusion reaction between TiC and Si was investigated with respect to process pressure. The mole-fraction of TiC and Si was controlled to be 3:2 to obtain a Ti{sub 3}SiC{sub 2} phase in the ceramic composite. Sintering was conducted at 1450 °C where TiC particles could react with melted Si. SiC ceramic composites consisting of Ti{sub 3}SiC{sub 2} and TiSi{sub 2} matrix phases were obtained. The formation of the constituent phases was strongly related to the processing pressure. The number of second phases in the SiC-Ti{sub 3}SiC{sub 2} composite was controlled by adjusting the processing pressure. When the powder compacts were not pressurized, no Ti{sub 3}SiC{sub 2} phase was formed. However, the Ti{sub 3}SiC{sub 2} phase was formed under pressurizing during compaction and/or sintering. The higher the pressure the higher the purity of SiC-Ti{sub 3}SiC{sub 2}. The dual-phased SiC-Ti{sub 3}SiC{sub 2} composite, however, revealed the decreased resistance to high-temperature oxidation. It is suggested that the incorporation of TiSi{sub 2} in the composite increases the oxidation resistance as well as mechanical property.

  8. Effect of mechanical alloying on FeCrC reinforced Ni alloys

    Energy Technology Data Exchange (ETDEWEB)

    Yilmaz, S. Osman [Univ. of Namik Kemal, Tekirdag (Turkey); Teker, Tanju [Adiyaman Univ. (Turkey). Dept. of Metallurgical and Materials Engineering; Demir, Fatih [Batman Univ. (Turkey)

    2016-05-01

    Mechanical alloying (MA) is a powder metallurgy processing technique involving cold welding, fracturing and rewelding of powder particles in a high-energy ball mill. In the present study, the intermetallic matrix composites (IMCs) of Ni-Al reinforced by M{sub 7}C{sub 3} were produced by powder metallurgical routes via solid state reaction of Ni, Al and M{sub 7}C{sub 3} particulates by mechanical alloying processes. Ni, Al and M{sub 7}C{sub 3} powders having 100 μm were mixed, mechanical alloyed and the compacts were combusted in a furnace. The mechanically alloyed (MAed) powders were investigated by X-ray diffraction (XRD), microhardness measurement, optic microscopy (OM), scanning electron microscopy (SEM) and energy dispersive spectrometry (EDS). The presence of the carbides depressed the formation of unwanted NiAl intermetallic phases. The mechanical alloyed M{sub 7}C{sub 3} particles were unstable and decomposed partially within the matrix during alloying and sintering, and the morphology of the composites changed with the dissolution ratio of M{sub 7}C{sub 3} and sintering temperature.

  9. Phase separation process in FeCr alloys studied by neutron small angle scattering

    International Nuclear Information System (INIS)

    Furusaka, Michihiro; Ishikawa, Yoshikazu; Yamaguchi, Sadae; Fujino, Yutaka.

    1986-01-01

    The very early stage as well as late stage of phase separation process in FeCr alloys (Fe-20, 30, 40, 60 at%Cr) have been studied by pulsed cold neutron small angle scattering instrument (SAN). At the early stage, scattering intensity I(q) obeys q -2 dependence at the high q side of the scattering function. The results are in accord with the theory of Langer et al. which takes into account nonlinear and thermal fluctuations effects. At the late stage where I(q) shows q -4 dependence, a dynamical scaling law holds, while it is not the case for the earlier stage. Phase diagram of FeCr system is also determined by critical scattering measurements. (author)

  10. Infiltrated SrTiO3:FeCr-based anodes for metalsupported SOFC

    DEFF Research Database (Denmark)

    Blennow Tullmar, Peter; Persson, Åsa Helen; Nielsen, Jimmi

    2012-01-01

    The concept of using highly electronically conducting backbones with subsequent infiltration of electrocatalytic active materials, has recently been used to develop an alternative SOFC design based on a ferritic stainless steel support. The metal-supported SOFC is comprised of porous and highly e...... changes occurring in the anode layer during testing. The results indicate that the STN component in the anode seems to have a positive effect on the corrosion stability of the FeCr-particles in the anode layer.......) and FeCr. Electrochemical characterization and post test SEM analysis have been used to get an insight into the possible degradation mechanisms of this novel electrode infiltrated with Gd-doped CeO2 and Ni. Accelerated oxidation/corrosion experiments have been conducted to evaluate the microstructural...

  11. Effects of Al addition and minor elements on oxidation behaviour of FeCr alloys

    International Nuclear Information System (INIS)

    Herbelin, J.M.; Mantel, M.

    1995-01-01

    It is shown that the addition of aluminium is very effective for the high temperature oxidation resistance of FeCr alloys. 1% aluminium produces a continuous protective Al 2 O 3 oxide for FeCr alloy that contains more than 13% of chromium. However this aluminium content is not enough for the high temperature resistance of thin foils and a 5% aluminium content is needed since the substrate plays the role of an aluminium reserve susceptible to oxidation. Impurity elements such as sulphur are detrimental and give rise to scaling of the oxide layer. Active elements such as Y, Ce, La, Zr are therefore necessary to tie up sulphur and increase the life of the alloys. (orig.)

  12. FP corrosion dependence on carbon and chromium content in Fe-Cr steel

    International Nuclear Information System (INIS)

    Sasaki, Koei; Tanigaki, Takanori; Fukumoto, Ken-ichi; Uno, Masayoshi

    2015-01-01

    In an attempt to investigate Cs or Cs-Te corrosion dependence on chromium or carbon content in Fe-Cr steel, cesium and Cs-Te corrosion test were performed to three specimens, Fe-9Cr-0C, Fe-9Cr-0.14C and Fe-13Cr-0.14C, for 100 hours at 973K in simulated high burn-up fuel pin environment. Cesium corrosion depth has no dependence on chromium or carbon content in Fe-Cr steel. Cs-Te corrosion was appeared in only Fe-13Cr-0.14C which has chromium carbides ranged along grain boundary. Appearance of the Cs-Te corrosion was determined by distribution or arrangement of chromium carbides which depends on chromium and carbon content. (author)

  13. Influence of chemical composition in crystallographic texture Fe-Cr-Mo alloys

    International Nuclear Information System (INIS)

    Moura, L.B.; Guimaraes, R.F.

    2010-01-01

    The use of steels with higher contents of Mo in the oil industry has been an alternative to reduce the effect of naphthenic corrosion in refining units. The addition of Mo in Fe-Cr alloys in the same manner that increases resistance to corrosion naphthenic causes some difficulties such as difficulty of forming, welding and embrittlement. In this work, experimental ingots of Fe-Cr-Mo alloys (Cr - 9, 15 and 17%, Mo - 5, 7 and 9%) were melted in vacuum induction furnace and hot and cold rolled in a laboratory rolling mill. The influence of chemical composition on crystallographic texture of samples subjected to the same thermo-mechanical treatment was analyzed by x-ray diffraction. The results indicate that fiber (111) becomes more intense with increasing Mo and/or Cr contents. (author)

  14. Modeling of structural and thermodynamics properties of sigma-phase for the Fe-Cr system

    Directory of Open Access Journals (Sweden)

    Udovskya A.

    2012-01-01

    Full Text Available The three- sub-lattice model (3SLM for description of atom’s distribution of two components with different coordination numbers (12, 14 and 15, into s-phase structure depended on composition and temperature is depictured in this paper. Energetic parameters of 3SLM were calculated by fitting procedure fixed to results obtained by ab-initio calculations conducted for paramagnetic states of differently ordered complexes stayed at the sigma-phase’s crystal structure for Fe-Cr system at 0 K. Respective algorithm and computer program have allowed to calculate an atom distribution of components upon the sub-lattices of s-phase at 300 - 1100 K. There is satisfactory agreement between calculated results and the experimental data obtained by neutron and structural research methods. Obtained results demonstrate satisfactory agreement between calculated and experimental data of BCC solutions and sigma - phase of the Fe-Cr system stayed at an equilibrium state.

  15. Interatomic Potential to Simulate Radiation Damage in Fe-Cr Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Bonny, G.; Pasianot, R.; Terentyev, D.; Malerba, L.

    2011-03-15

    The report presents an Fe-Cr interatomic potential to model high-Cr ferritic alloys. The potential is fitted to thermodynamic and point-defect properties obtained from density functional theory (DFT) calculations and experiments. The developed potential is also benchmarked against other potentials available in literature. It shows particularly good agreement with the DFT obtained mixing enthalpy of the random alloy, the formation energy of intermetallics and experimental excess vibrational entropy and phase diagram. In addition, DFT calculated point-defect properties, both interstitial and substitutional, are well reproduced, as is the screw dislocation core structure. As a first validation of the potential, we study the precipitation hardening of Fe-Cr alloys via static simulations of the interaction between Cr precipitates and screw dislocations. It is concluded that the description of the dislocation core modification near a precipitate might have a significant influence on the interaction mechanisms observed in dynamic simulations.

  16. Low-temperature thermal expansion of metastable intermetallic Fe-Cr phases

    International Nuclear Information System (INIS)

    Gorbunoff, A.; Levin, A.A.; Meyer, D.C.

    2009-01-01

    The thermal expansion coefficients (TEC) of metastable disordered intermetallic Fe-Cr phases formed in thin Fe-Cr alloy films prepared by an extremely non-equilibrium method of the pulsed laser deposition are studied. The lattice parameters of the alloys calculated from the low-temperature wide-angle X-ray diffraction (WAXRD) patterns show linear temperature dependencies in the temperature range 143-293 K and a deviation from the linearity at lower temperatures. The linear thermal expansion coefficients determined from the slopes of the linear portions of the temperature-lattice parameter dependencies differ significantly from phase to phase and from the values expected for the body-centered cubic (b.c.c.) Fe 1-x Cr x solid solutions. Strain-crystallite size analysis of the samples is performed. Predictions about the Debye temperature and the mechanical properties of the alloys are made.

  17. Interatomic Potential to Simulate Radiation Damage in Fe-Cr Alloys

    International Nuclear Information System (INIS)

    Bonny, G.; Pasianot, R.; Terentyev, D.; Malerba, L.

    2011-01-01

    The report presents an Fe-Cr interatomic potential to model high-Cr ferritic alloys. The potential is fitted to thermodynamic and point-defect properties obtained from density functional theory (DFT) calculations and experiments. The developed potential is also benchmarked against other potentials available in literature. It shows particularly good agreement with the DFT obtained mixing enthalpy of the random alloy, the formation energy of intermetallics and experimental excess vibrational entropy and phase diagram. In addition, DFT calculated point-defect properties, both interstitial and substitutional, are well reproduced, as is the screw dislocation core structure. As a first validation of the potential, we study the precipitation hardening of Fe-Cr alloys via static simulations of the interaction between Cr precipitates and screw dislocations. It is concluded that the description of the dislocation core modification near a precipitate might have a significant influence on the interaction mechanisms observed in dynamic simulations.

  18. Modelling phase separation in Fe-Cr system using different atomistic kinetic Monte Carlo techniques

    International Nuclear Information System (INIS)

    Castin, N.; Bonny, G.; Terentyev, D.; Lavrentiev, M.Yu.; Nguyen-Manh, D.

    2011-01-01

    Atomistic kinetic Monte Carlo (AKMC) simulations were performed to study α-α' phase separation in Fe-Cr alloys. Two different energy models and two approaches to estimate the local vacancy migration barriers were used. The energy models considered are a two-band model Fe-Cr potential and a cluster expansion, both fitted to ab initio data. The classical Kang-Weinberg decomposition, based on the total energy change of the system, and an Artificial Neural Network (ANN), employed as a regression tool were used to predict the local vacancy migration barriers 'on the fly'. The results are compared with experimental thermal annealing data and differences between the applied AKMC approaches are discussed. The ability of the ANN regression method to accurately predict migration barriers not present in the training list is also addressed by performing cross-check calculations using the nudged elastic band method.

  19. Fuel Performance Calculations for FeCrAl Cladding in BWRs

    Energy Technology Data Exchange (ETDEWEB)

    George, Nathan [Univ. of Tennessee, Knoxville, TN (United States). Dept. of Nuclear Engineering; Sweet, Ryan [Univ. of Tennessee, Knoxville, TN (United States). Dept. of Nuclear Engineering; Maldonado, G. Ivan [Univ. of Tennessee, Knoxville, TN (United States). Dept. of Nuclear Engineering; Wirth, Brian D. [Univ. of Tennessee, Knoxville, TN (United States). Dept. of Nuclear Engineering; Powers, Jeffrey J. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Worrall, Andrew [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2015-01-01

    This study expands upon previous neutronics analyses of the reactivity impact of alternate cladding concepts in boiling water reactor (BWR) cores and directs focus toward contrasting fuel performance characteristics of FeCrAl cladding against those of traditional Zircaloy. Using neutronics results from a modern version of the 3D nodal simulator NESTLE, linear power histories were generated and supplied to the BISON-CASL code for fuel performance evaluations. BISON-CASL (formerly Peregrine) expands on material libraries implemented in the BISON fuel performance code and the MOOSE framework by providing proprietary material data. By creating material libraries for Zircaloy and FeCrAl cladding, the thermomechanical behavior of the fuel rod (e.g., strains, centerline fuel temperature, and time to gap closure) were investigated and contrasted.

  20. Effects of compositional modifications on the sensitization behavior of Fe-Cr-Mn steels

    International Nuclear Information System (INIS)

    Edgemon, G.L.; Tortorelli, P.F.; Bell, G.E.C.

    1992-01-01

    Fe-Cr-Mn steels may possibly be used in conjuction with aqueous blankets or coolants in a fusion device. Therefore, standard chemical immersion (modified Strauss) tests were conducted to characterize the effects of compositional modifications on the thermal sensitization behavior of these steels. A good correlation among weight losses, intergranular corrosion, and cracking was found. The most effective means of decreasing their susceptibility was through reduction of the carbon concentration of these steels to 0.1%, but the sensitization resistance of Fe-Cr-Mn-0.1 C compositions was still inferior to type 304L and other similar stainless steels. Alloying additions that form stable carbides did not have a very significant influence on the sensitization behavior. (orig.)

  1. Oxidation Behavior of FeCrAl -coated Zirconium Cladding prepared by Laser Coating

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Il-Hyun; Kim, Hyun-Gil; Choi, Byung-Kwan; Park, Jeong-Yong; Koo, Yang-Hyun; Kim, Jin-Seon [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2015-05-15

    From the recent research trends, the ATF cladding concepts for enhanced accident tolerance are divided as follows: Mo-Zr cladding to increase the high temperature strength, cladding coating to increase the high temperature oxidation resistance, FeCrAl alloy and SiC/SiCf material to increase the oxidation resistance and strength at high temperature. To commercialize the ATF cladding concepts, various factors are considered, such as safety under normal and accident conditions, economy for the fuel cycle, and developing development challenges, and schedule. From the proposed concepts, it is known that the cladding coating, FeCrAl alloy, and Zr-Mo claddings are considered as a near/mid-term application, whereas the SiC material is considered as a long-term application. Among them, the benefit of cladding coating on Zr-based alloys is the fuel cycle economy regarding the manufacturing, neutron cross section, and high tritium permeation characteristics. However, the challenge of cladding coating on Zr-based alloys is the lower oxidation resistance and mechanical strength at high-temperature than other concepts. Another important point is the adhesion property between the Zr-based alloy and coating materials. A laser coating method supplied with FeCrAl powders was developed to decrease the high-temperature oxidation rate in a steam environment through a systematic study for various coating parameters, and a FeCrAl-coated Zircaloy-4 cladding tube of 100 mm in length to the axial direction can be successfully manufactured.

  2. A phase-field and electron microscopy study of phase separation in Fe-Cr alloys

    Energy Technology Data Exchange (ETDEWEB)

    Hedstroem, Peter, E-mail: pheds@kth.se [Materials Science and Engineering, KTH (Royal Institute of Technology), SE-100 44 Stockholm (Sweden); Baghsheikhi, Saeed [Materials Science and Engineering, KTH (Royal Institute of Technology), SE-100 44 Stockholm (Sweden); Liu, Ping [Sandvik Materials Technology, R and D Centre, SE-81181 Sandviken (Sweden); Odqvist, Joakim [Materials Science and Engineering, KTH (Royal Institute of Technology), SE-100 44 Stockholm (Sweden); Sandvik Materials Technology, R and D Centre, SE-81181 Sandviken (Sweden)

    2012-02-01

    Highlights: Black-Right-Pointing-Pointer Experimental characterization and Phase-field modeling of phase separation in Fe-Cr. Black-Right-Pointing-Pointer Transition from particle-like to spinodal-like structure observed. Black-Right-Pointing-Pointer Structural evolution generates increased hardness. Black-Right-Pointing-Pointer Results in agreement with recent thermodynamic description. Black-Right-Pointing-Pointer Quantitative kinetic modeling must include thermal noise and improved kinetic data. - Abstract: Phase separation in the binary Fe-Cr system, the basis for the entire stainless steel family, is considered responsible for the low temperature embrittlement in ferritic, martensitic and duplex stainless steels. These steels are often used in load-bearing applications with considerable service time at elevated temperature. Thus, understanding the effect of microstructure on mechanical properties and predicting dynamics of phase separation are key issues. In the present work, experimental evaluation of structure and mechanical properties in binary Fe-Cr alloys as well as phase-field modeling, using a new thermodynamic description of Fe-Cr, is conducted. A significant hardening evolution with time is found for alloys aged between 400 and 550 Degree-Sign C, and it can be attributed to phase separation. The decomposed structure changed with increasing Cr content at 500 Degree-Sign C, with a more particle-like structure at 25 wt% Cr and a more spinodal-like structure at 30 wt% Cr. The observed transition of structure agrees with the thermodynamically predicted spinodal, although the transition is expected to be gradual. The phase-field simulations qualitatively agree with experiments. However, to enable accurate quantitative predictions, the diffusional mobilities must be evaluated further and thermal fluctuations as well as 3D diffusion fields must be properly accounted for.

  3. 2nd Gen FeCrAl ODS Alloy Development For Accident-Tolerant Fuel Cladding

    Energy Technology Data Exchange (ETDEWEB)

    Dryepondt, Sebastien N. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Massey, Caleb P. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Edmondson, Philip D. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2016-08-01

    Extensive research at ORNL aims at developing advanced low-Cr high strength FeCrAl alloys for accident tolerant fuel cladding. One task focuses on the fabrication of new low Cr oxide dispersion strengthened (ODS) FeCrAl alloys. The first Fe-12Cr-5Al+Y2O3 (+ ZrO2 or TiO2) ODS alloys exhibited excellent tensile strength up to 800 C and good oxidation resistance in steam up to 1400 C, but very limited plastic deformation at temperature ranging from room to 800 C. To improve alloy ductility, several fabrication parameters were considered. New Fe-10-12Cr-6Al gas-atomized powders containing 0.15 to 0.5wt% Zr were procured and ball milled for 10h, 20h or 40h with Y2O3. The resulting powder was then extruded at temperature ranging from 900 to 1050 C. Decreasing the ball milling time or increasing the extrusion temperature changed the alloy grain size leading to lower strength but enhanced ductility. Small variations of the Cr, Zr, O and N content did not seem to significantly impact the alloy tensile properties, and, overall, the 2nd gen ODS FeCrAl alloys showed significantly better ductility than the 1st gen alloys. Tube fabrication needed for fuel cladding will require cold or warm working associated with softening heat treatments, work was therefore initiated to assess the effect of these fabrications steps on the alloy microstructure and properties. This report has been submitted as fulfillment of milestone M3FT 16OR020202091 titled, Report on 2nd Gen FeCrAl ODS Alloy Development for the Department of Energy Office of Nuclear Energy, Advanced Fuel Campaign of the Fuel Cycle R&D program.

  4. Mechanism and kinetics of Fe, Cr, Mo and Mn atom interaction with molecular oxygen

    International Nuclear Information System (INIS)

    Akhmadov, U.S.; Zaslonko, I.S.; Smirnov, V.N.

    1988-01-01

    Rate constants of atomic interaction of some transition metals (Fe, Cr, Mo, Mn) with molecular oxygen are measured in shock waves using the resonance atomic-absorption method. A new method for determination of the parameter γ in the modified Lambert-Beer law D=ε(lN)γ is suggested and applied. Bond strength in CrO and MoO molecules is estimated

  5. Oxide scale formation of modified FeCrAl coatings exposed to liquid lead

    Energy Technology Data Exchange (ETDEWEB)

    Fetzer, Renate, E-mail: renate.fetzer@kit.edu [Karlsruhe Institute of Technology, P.O. Box 3640, 76021 Karlsruhe (Germany); Weisenburger, Alfons; Jianu, Adrian; Mueller, Georg [Karlsruhe Institute of Technology, P.O. Box 3640, 76021 Karlsruhe (Germany)

    2012-02-15

    Highlights: Black-Right-Pointing-Pointer Modified FeCrAl coatings show oxide scale formation when exposed to liquid lead. Black-Right-Pointing-Pointer Formation of thin Al-rich oxide scales is promoted by the presence of Y. Black-Right-Pointing-Pointer FeCrAlY with at least 8 wt.% Al forms thin Al-rich oxide scales. Black-Right-Pointing-Pointer For low Al content, thick multilayer Fe-based oxide scales are found. - Abstract: Modified FeCrAl coatings were studied with respect to their capability to form a thin protective oxide scale in liquid lead environment. They were manufactured by low pressure plasma spraying and GESA surface melting, thereby tuning the Al content. The specimens were exposed for 900 h to liquid lead containing 10{sup -6} and 10{sup -8} wt.% oxygen, respectively, at various temperatures from 400 to 550 Degree-Sign C. Threshold values for an Al content that guarantees the formation of thin protective Al-rich oxide scales are determined, dependent on the respective chromium content, on the presence of yttrium in the modified coating, and on the exposure conditions.

  6. Microstructure and Mechanical Properties of n-irradiated Fe-Cr Model Alloys

    International Nuclear Information System (INIS)

    Matijasevic, Milena; Al Mazouzi, Abderrahim

    2008-01-01

    High chromium ( 9-12 wt %) ferritic/martensitic steels are candidate structural materials for future fusion reactors and other advanced systems such as accelerator driven systems (ADS). Their use for these applications requires a careful assessment of their mechanical stability under high energy neutron irradiation and in aggressive environments. In particular, the Cr concentration has been shown to be a key parameter to be optimized in order to guarantee the best corrosion and swelling resistance, together with the least embrittlement. In this work, the characterization of the neutron irradiated Fe-Cr model alloys with different Cr % with respect to microstructure and mechanical tests will be presented. The behavior of Fe-Cr alloys have been studied using tensile tests at different temperature range ( from -160 deg. C to 300 deg. C). Irradiation-induced microstructure changes have been studied by TEM for two different irradiation doses at 300 deg. C. The density and the size distribution of the defects induced have been determined. The tensile test results indicate that Cr content affects the hardening behavior of Fe-Cr binary alloys. Hardening mechanisms are discussed in terms of Orowan type of approach by correlating TEM data to the measured irradiation hardening. (authors)

  7. FeCrAl and Zr alloys joined using hot isostatic pressing for fusion energy applications

    International Nuclear Information System (INIS)

    Park, Dong Jun; Kim, Hyun Gil; Park, Jeong Yong; Jung, Yang Il; Park, Jung Hwan; Koo, Yang Hyun

    2016-01-01

    Highlights: • FeCrAl and Zr alloys were successfully joined by hot isostatic pressing (HIP). • The thickness of diffusion layer increased with an increase in HIP temperature. • Significant inter-diffusion was observed for HIP at 1150 °C. • Maximum joint strength was achieved at HIP temperature of 700 °C. - Abstract: FeCrAl and Zr alloys were joined by a hot isostatic pressing (HIP) method for fusion energy applications. The optimum conditions for the joining process were studied. The HIP temperatures were varied from 700 to 1050 °C. The mechanical properties of the HIPed samples were evaluated by four-point bending and tensile tests. The FeCrAl and Zr alloys HIPed at 700 °C showed higher joint strength than the other samples. The joint strength decreased with an increase in the HIP temperature from 700 to 950 °C and significantly dropped at 1050 °C. Transmission electron microscopy, scanning electron microscopy, and optical microscopy were used to characterize the joints and interface region of the HIPed samples. The joints appeared to be tightly bonded and no intermetallic compounds or gaps were observed at the interface for HIP temperatures up to 950 °C. A diffusion layer formed at the interface and its thickness increased with the HIP temperature. HIP at 1050 °C, on the other hand, resulted in significant inter-diffusion and formation of brittle inter-metallic compounds at the interface.

  8. Ab initio based kinetic Monte-Carlo simulations of phase transformations in FeCrAl

    International Nuclear Information System (INIS)

    Olsson, Paer

    2015-01-01

    Document available in abstract form only, full text follows: Corrosion and erosion in lead cooled reactors can be a serious issue due to the high operating temperature and the necessary flow rates. FeCrAl alloys are under consideration as cladding or as coating for stainless steel cladding tubes for lead cooled reactor concepts. The alumina scale that is formed, as Al segregates to the surface and Fe and Cr rich oxides break off, offers a highly protective layer against lead corrosion in a large range of temperatures. However, there are concerns about the phase stability of the alloy under irradiation conditions and of possible induced alpha-prime precipitation. Here a theoretical model of the ternary FeCrAl alloy is presented, based on density functional theory predictions and linked to a kinetic Monte-Carlo simulation framework. The effect of Al on the FeCr miscibility properties are discussed and the coupling of irradiation induced defects with the solutes are treated. Simulations of the micro-structure evolution are tentatively compared to available experiments. (authors)

  9. Modification of Surface Roughness and Area of FeCrAl Substrate for Catalytic Converter using Ultrasonic Treatment

    Directory of Open Access Journals (Sweden)

    Yanuandri Putrasari

    2012-03-01

    Full Text Available Surface roughness and area play important role especially in deposition and reaction of the catalyst in the catalytic converter substrate. The aim of this paper is to show the modification of surface roughness and area of FeCrAl substrate for catalytic converter using ultrasonic method. The method was conducted by agitating the FeCrAl in 10 minutes 35 kHz ultrasonic cleaning bath. The  surface roughness, morphology, and chemical components of FeCrAl catalytic converter substrate after ultrasonic treatment were analyzed using atomic force microscope (AFM and examined with scanning electron microscope (SEM in combination with energy dispersive X-ray spectroscopy (EDS. The ultrasonic treatment assisted with Al2O3 powders successfully increased the roughness and surface area of FeCrAl better than SiC powders. 

  10. Parametric and experimentally informed BWR Severe Accident Analysis Utilizing FeCrAl - M3FT-17OR020205041

    Energy Technology Data Exchange (ETDEWEB)

    Ott, Larry J. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Howell, Michael [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Robb, Kevin R. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2017-08-01

    Iron-chromium-aluminum (FeCrAl) alloys are being considered as advanced fuel cladding concepts with enhanced accident tolerance. At high temperatures, FeCrAl alloys have slower oxidation kinetics and higher strength compared with zirconium-based alloys. FeCrAl could be used for fuel cladding and spacer or mixing vane grids in light water reactors and/or as channel box material in boiling water reactors (BWRs). There is a need to assess the potential gains afforded by the FeCrAl accident-tolerant-fuel (ATF) concept over the existing zirconium-based materials employed today. To accurately assess the response of FeCrAl alloys under severe accident conditions, a number of FeCrAl properties and characteristics are required. These include thermophysical properties as well as burst characteristics, oxidation kinetics, possible eutectic interactions, and failure temperatures. These properties can vary among different FeCrAl alloys. Oak Ridge National Laboratory has pursued refined values for the oxidation kinetics of the B136Y FeCrAl alloy (Fe-13Cr-6Al wt %). This investigation included oxidation tests with varying heating rates and end-point temperatures in a steam environment. The rate constant for the low-temperature oxidation kinetics was found to be higher than that for the commercial APMT FeCrAl alloy (Fe-21Cr-5Al-3Mo wt %). Compared with APMT, a 5 times higher rate constant best predicted the entire dataset (root mean square deviation). Based on tests following heating rates comparable with those the cladding would experience during a station blackout, the transition to higher oxidation kinetics occurs at approximately 1,500°C. A parametric study varying the low-temperature FeCrAl oxidation kinetics was conducted for a BWR plant using FeCrAl fuel cladding and channel boxes using the MELCOR code. A range of station blackout severe accident scenarios were simulated for a BWR/4 reactor with Mark I containment. Increasing the FeCrAl low-temperature oxidation rate

  11. A physics-based crystallographic modeling framework for describing the thermal creep behavior of Fe-Cr alloys

    Energy Technology Data Exchange (ETDEWEB)

    Wen, Wei [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Capolungo, Laurent [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Patra, Anirban [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Tome, Carlos [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

    2017-02-02

    This Report addresses the Milestone M2MS-16LA0501032 of NEAMS Program (“Develop hardening model for FeCrAl cladding), with a deadline of 09/30/2016. Here we report a constitutive law for thermal creep of FeCrAl. This Report adds to and complements the one for Milestone M3MS-16LA0501034 (“Interface hardening models with MOOSE-BISON”), where we presented a hardening law for irradiated FeCrAl. The last component of our polycrystal-based constitutive behavior, namely, an irradiation creep model for FeCrAl, will be developed as part of the FY17 Milestones, and the three regimes will be coupled and interfaced with MOOSE-BISON.

  12. Ordering phenomena in FeCo-films and Fe/Cr-multilayers: an X-ray and neutron scattering study

    Energy Technology Data Exchange (ETDEWEB)

    Nickel, B.

    2001-07-01

    The following topics are covered: critical phenomena in thin films, critical adsorption, finite size scaling, FeCo Ising model, kinematical scattering theory for thin films, FeCo thin films, growth and characterisation of single crystal FeCo thin films, X-ray study of ordering in FeCo films, antiferromagnetic coupling in Fe/Cr multilayers, neutron scattering on Fe/Cr multilayers (WL)

  13. Microstructure and High Temperature Mechanical Property of Fe-Cr-B Based Metal/Ceramic Composite Manufactured by Metal Injection Molding Process

    Science.gov (United States)

    Lee, Kee-Ahn; Gwon, Jin-Han; Yoon, Tae-Sik

    2018-03-01

    This study investigated the microstructure and the room and high temperature mechanical properties of Fe-Cr-B alloy manufactured by metal injection molding. In addition, hot isostatic pressing was performed to increase the density of the material, and a comparison of properties was made. Microstructural observation confirmed a bi-continuous structure composed of a three-dimensional network of α-Fe phase and (Cr,Fe)2B phase. The HIPed specimen featured a well-formed adhesion between the α-Fe phase and boride, and the number of fine pores was significantly reduced. The tensile results confirmed that the HIPed specimen (RT to 900 °C) had higher strengths compared to the as-sintered specimen, and the change of elongation starting from 700 °C was significantly greater in the HIPed specimen. Fractography suggested that cracks propagated mostly along the interface between the α-Fe matrix and boride in the as-sintered specimen, while direct fracture of boride was observed in addition to interface separation in the HIPed specimen.

  14. Self-assembled microporous Ti-6Al-4V implant compacts induced by electro-discharge-sintering

    International Nuclear Information System (INIS)

    Kim, Y.H.; Cho, Y.J.; Lee, C.M.; Kim, S.J.; Lee, N.S.; Kim, K.B.; Jeon, E.C.; Sok, J.-H.; Park, J.S.; Kwon, H.; Lee, K.B.; Lee, W.H.

    2007-01-01

    A single pulse of 0.75-2.0 kJ/0.7 g atomized spherical Ti-6Al-4V powder using 150, 300 and 450 μF capacitors was applied in an Ar atmosphere. After discharge, the self-assembled solid core surrounded by a porous layer was composed of Widmanstaetten α + β grains. By manipulating the discharge conditions such as input energy and capacitance, including powder size, porous-surfaced Ti-6Al-4V implant-typed compacts with various porosities can be produced in short times less than 200 μs without changing the unique microstructure

  15. Radiation Tolerance of Controlled Fusion Welds in High Temperature Oxidation Resistant FeCrAl Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Gussev, Maxim N. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Field, Kevin G. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2017-08-01

    High temperature oxidation resistant iron-chromium-aluminum (FeCrAl) alloys are candidate alloys for nuclear applications due to their exceptional performance during off-normal conditions such as a loss-of-coolant accident (LOCA) compared to currently deployed zirconium-based claddings [1]. A series of studies have been completed to determine the weldability of the FeCrAl alloy class and investigate the weldment performance in the as-received (non-irradiated) state [2,3]. These initial studies have shown the general effects of composition and microstructure on the weldability of FeCrAl alloys. Given this, limited details on the radiation tolerance of FeCrAl alloys and their weldments exist. Here, the highest priority candidate FeCrAl alloys and their weldments have been investigated after irradiation to enable a better understanding of FeCrAl alloy weldment performance within a high-intensity neutron field. The alloys examined include C35M (Fe-13%Cr-5% Al) and variants with aluminum (+2%) or titanium carbide (+1%) additions. Two different sub-sized tensile geometries, SS-J type and SS-2E (or SS-mini), were neutron irradiated in the High Flux Isotope Reactor to 1.8-1.9 displacements per atom (dpa) in the temperature range of 195°C to 559°C. Post irradiation examination of the candidate alloys was completed and included uniaxial tensile tests coupled with digital image correlation (DIC), scanning electron microscopy-electron back scattered diffraction analysis (SEM-EBSD), and SEM-based fractography. In addition to weldment testing, non-welded parent material was examined as a direct comparison between welded and non-welded specimen performance. Both welded and non-welded specimens showed a high degree of radiation-induced hardening near irradiation temperatures of 200°C, moderate radiation-induced hardening near temperatures of 360°C, and almost no radiation-induced hardening at elevated temperatures near 550°C. Additionally, low-temperature irradiations showed

  16. Science of sintering

    International Nuclear Information System (INIS)

    Kuczynski, G.

    1977-01-01

    Although the methods of integration of materials by sintering, have been used since the early history of humanity, the actual understanding of the process involved came only in the last three decades. As in the most human endeavors, the art preceded theory. The comprehension of the elementary processes occuring during sintering comes from the studies of model system. Although the elementary processes occuring during sintering are today quite well understood, the problem of shrinkage of a powder compact which was at the origin of Sintering Science is still far from solved. This is due to the complexity of the internal geometry of the compacts. The recent attempts to apply statistics to this problem, seem to offer some promise

  17. Effect of dissolved hydrogen on Schottky barrier height of Fe-Cr alloy heterojunction

    Science.gov (United States)

    Berahim, A. N.; Zaharudin, M. Z.; Ani, M. H.; Arifin, S. K.

    2018-01-01

    The presence of water vapour at high temperature oxidation has certain effects on ferritic alloy in comparison to dry environment. It is hypothesized that at high temperature; water vapour provides hydrogen, which will dissolve into ferritic alloy substrate and altering their electronic state at the metal-oxide interface. This work aimed to clarify the change in electronic state of metal-oxide heterojunction with the presence of hydrogen/water vapour. In this study, the Schottky Barrier (SB) was created by sputtering Cr2O3 onto prepared samples by using RF Magnetron sputtering machine. The existence of Fe/Cr2O3 junction was characterized by using XRD. The surfaces were observed by using Optical Microscope (OM) and Scanning Electron Microscope (SEM). The samples were then exposed in dry and humid condition at temperature of 473 K and 1073 K. In dry condition, 100% Ar is flown inside the furnace, while in wet condition mixture of 95% Ar and 5% H was used. I-V measurement of the junction was done to determine the Schottky Barrier Height(SBH) of the samples in the corresponding ambient. The results show that in Fe/Cr2O3 junction, with presence of hydrogen at temperature 473 K; the SBH was reduced by the scale factor of 1.054 and at 1073 K in wet ambient by factor of 1.068. Meanwhile, in Fe-Cr/Cr2O3 junction with presence of hydrogen, the value of SBH was increased by scale factor of 1.068 at temperature 473 K while at 1073 K, the SBH also increased by factor of 1.009.

  18. Effect of cooling rate on the microstructure and properties of FeCrVC

    International Nuclear Information System (INIS)

    Bleckmann, M.; Gleinig, J.; Hufenbach, J.; Wendrock, H.; Giebeler, L.; Zeisig, J.; Diekmann, U.; Eckert, J.; Kühn, U.

    2015-01-01

    Highlights: • Effect of cooling rate on microstructure and microhardness of newly developed steel. • Intensive study of DSC measurements was done including different cooling rates. • Examinations by XRD, EDS and EBSD as well as microhardness on the DSC samples. • Matrix phase changes with cooling rates from ferrit to martensite. • Thermodynamic calculations of solidification process shows good agreement. - Abstract: In this work a systematic investigation of the influence of the cooling rate on the microstructure and properties of a newly developed Fe92.7Cr4.2V2.1C1 (FeCrVC) tool steel is presented. By applying a tailored casting process and sufficiently high cooling rates excellent mechanical properties are obtained for the presented alloy already in the as-cast state. Since no subsequent heat treatment is required, the cooling parameters applied during the casting process play a key role with respect to the evolving microstructure and resulting properties. In the present publication the effect of the cooling rate on the microstructure and properties of as-solidified FeCrVC was investigated. By using differential scanning calorimetry (DSC), several samples were heated up and cooled with continuous rates of 3–50 K/min. The received DSC data was used to investigate the alloy’s solidification and phase transformation behavior. Subsequently, these samples were studied regarding their properties and microstructure by different analysis methods (EDX/WDX, EBSD, XRD). With increasing cooling rates the liquidus and solidus temperature are lowered, whereas the solidification interval is enlarged. A higher cooling rate is accompanied by a lower solidification time which results in a refinement of the dendritic microstructure. Furthermore, with rising cooling rates the microhardness increased. This provides the opportunity to make predictions from the applied cooling parameters upon the hardness and vice versa and enables one to draw first conclusions on the

  19. Low-frequency response in antiferromagnetically coupled Fe/Cr multilayers

    International Nuclear Information System (INIS)

    Aliev, F.G.; Guerrero, R.; Martinez, J.L.; Moshchalkov, V.V.; Bruynseraede, Y.; Villar, R.

    2001-01-01

    We have studied the magnetic field dependences of the real (χ) and imaginary (χ') contributions to the low-frequency magnetic susceptibility in epitaxial antiferromagnetically coupled [Fe(Cr(1 0 0)] n (n=10-50) multilayers. For the magnetic field directed along (1 1 0), the magnetic susceptibility shows on orientation phase transition. For the magnetic field either along the easy or the hard axes we observe a strong enhancement of the χ'(H) (i.e. magnetic losses) at low magnetic fields (H<50 Oe), which we relate to AC field-induced domain wall movement. This response is strongly dependent on frequency and temperature

  20. Application of the Positron Annihilation Spectroscopy for Chromium Effect Investigation in Binary Fe-Cr Alloys

    International Nuclear Information System (INIS)

    Sojak, S.; Krsjak, V.; Slugen, V.; Stancek, S.; Petriska, M.; Vitazek, K.; Stacho, M.

    2008-01-01

    Positron annihilation spectroscopy (PAS) is one of the non-destructive techniques applied with advantage for evaluation of the radiation treated materials microstructure. In this work, the PAS was used for study of different Fe-Cr alloys implanted by ions of helium. Investigation was focused on the chromium effect and the radiation defects resistance. In particular, the vacancy type defects (mono-vacancies, vacancy clusters) have been studied. The results show that the specific content of chromium has important influence on the size and distribution of induced defects. (authors)

  1. Effect of dislocations on spinodal decomposition in Fe-Cr alloys

    International Nuclear Information System (INIS)

    Li Yongsheng; Li Shuxiao; Zhang Tongyi

    2009-01-01

    Phase-field simulations of spinodal decomposition in Fe-Cr alloys with dislocations were performed by using the Cahn-Hilliard diffusion equation. The stress field of dislocations was calculated in real space via Stroh's formalism, while the composition inhomogeneity-induced stress field and the diffusion equation were numerically calculated in Fourier space. The simulation results indicate that dislocation stress field facilitates, energetically and kinetically, spinodal decomposition, making the phase separation faster and the separated phase particles bigger at and near the dislocation core regions. A tilt grain boundary is thus a favorable place for spinodal decomposition, resulting in a special microstructure morphology, especially at the early stage of decomposition.

  2. Investigation on the suitability of plasma sprayed Fe-Cr-Al coatings as tritium permeation barrier

    International Nuclear Information System (INIS)

    Fazio, C.; Serra, E.; Benamati, G.

    1999-01-01

    Results on the fabrication of a tritium permeation barrier by spraying Fe-Cr-Al powders are described. The sprayed coatings were deposited at temperatures below the A c1 temperature of the ferritic-martensitic steel substrate and no post-deposition heat treatment was applied. The aim of the investigation was the determination of the efficiency of the coatings to act as tritium permeation barrier. Metallurgical investigations as well as hydrogen isotope permeation measurements were carried out onto the produced coatings. The depositions were performed on ferritic-martensitic steels by means of three types of spray techniques: high velocity oxy fuel, air plasma spray and vacuum plasma spray. (orig.)

  3. Dependence of Fe/Cr superlattice magnetoresistance on orientation of external magnetic field

    International Nuclear Information System (INIS)

    Ustinov, V.V.; Romashev, L.N.; Minin, V.I.; Semerikov, A.V.; Del', A.R.

    1995-01-01

    The paper presents the results of investigations into giant magnetoresistance of [Fe/Cr] 30 /MgO superlattices obtained using molecular-beam epitaxy under various orientations of magnetic field relatively to the layers of superlattice and to the direction of current flow. Theory of orientation dependence of superlattice magnetoresistance enabling to describe satisfactorily behaviour of magnetoresistance at arbitrary direction of magnetic field on the ground of results of magnetoresistance measurements in magnetic field parallel and perpendicular to plane of layers, is elaborated. It is pointed out that it is possible to obtain field dependence of superlattice magnetization on the ground of measurement results. 9 refs., 6 figs

  4. Transformation lines in an Fe-Cr-Ni-Mn-Si polycrystalline shape memory alloy

    International Nuclear Information System (INIS)

    Tanaka, Kikuaki; Hayashi, Toshimitsu; Fischer, F.D.; Buchmayr, B.

    1994-01-01

    Transformation lines, the martensite/austenite start and finish conditions in the stress-temperature plane, are determined in an Fe-Cr-Ni-Mn-Si polycrystalline shape memory alloy with two different experimental procedures. The transformation lines are shown to be almost linear with nearly the same slope. The martensitic transformation zone and the reverse transformation zone do not coincide, and the reverse transformation zone is very wide; T Af -T As ∼ 180 K. The strong dependence on the preloading of the transformation lines, especially of the reverse transformation lines, is examined. (orig.)

  5. Microstructural Characterization of Y{sub 2}O{sub 3} ODS-Fe-Cr Model Alloy s

    Energy Technology Data Exchange (ETDEWEB)

    De Castro, V.; Jenkins, M.L. [Oxford Univ., Dept. of Materials (United Kingdom); Leguey, T.; Mufioz, A.; Pareja, R.; Monge, M.A. [Madrid Univ. Carlos 3, Dept. de Fisica (Spain)

    2007-07-01

    Full text of publication follows: Reduced activation ferritic/martensitic (RAFM) steels with Cr contents ranging between 9-12 wt% are promising candidates for use as structural materials in future fusion reactors. They are likely to be superior to austenitic steels because of their better thermal properties and higher swelling resistance. A major concern of these materials is their maximum service temperature, as this determines the overall efficiency of the reactor. It has been demonstrated that one way to increase this temperature is to homogeneously disperse hard nano-sized oxide particles, such as Y{sub 2}O{sub 3}, into the steel matrix. Oxide dispersion strengthened (ODS) steels produced by mechanical milling and hot isostatic pressing (HIP ) are considered as potential structural materials for fusion reactors. In Europe, efforts have been focused on the ODS-RAFM-9CrW steel EUROFER. These ODS steels show good tensile and creep properties, acceptable ductility, but poor impact properties. Microstructural characterization of real steels, especially of the structures of oxide/steel matrix interfaces which play an important role in the performance of the material, is a difficult task. In the present work we have fabricated and characterised a simpler model ODS system based on a Fe-Cr binary alloy, in the belief that this will help us better to understand complex ODS-RAFM steels. Two Fe-12wt% Cr batches, one containing 0.3 wt% Y{sub 2}O{sub 3} and the other Y{sub 2}O{sub 3} free have been produced by milling plus compaction by HIP. These materials are being characterized by X-ray diffraction, electron microscopy and atom probe field ion microscopy. Results will be compared with those obtained for ODS-EUROFER produced under the same conditions. (authors)

  6. Development of ceramics based fuel, Phase I, Kinetics of UO{sub 2} sintering by vibration compacting of UO{sub 2} powder (Introductory report); Razvoj goriva na bazi keramike, I faza, Kinetika sinterovanja UO{sub 2} vibraciono kompaktiranje praha UO{sub 2} (Uvodni izvestaj)

    Energy Technology Data Exchange (ETDEWEB)

    Ristic, M M [Institute of Nuclear Sciences Vinca, Laboratorija za reaktorske materijale, Beograd (Serbia and Montenegro)

    1962-10-15

    After completing the Phase I of the task related to development of ceramics nuclear fuel the following reports are presented: Kinetics of UO{sub 2} sintering; Vibrational compacting and sintering of UO{sub 2}; Characterisation of of UO{sub 2} powder by DDK and TGA methods; Separation of UO{sub 2} powder.

  7. Effects of a FeCrAl layer fabricated by sputtering process on pool boiling critical heat flux

    International Nuclear Information System (INIS)

    Seo, Gwang Hyeok; Son, Hong Hyun; Jeun, Gyoodong; Kim, Sung Joong

    2016-01-01

    The thermal safety margin of a FeCrAl-layered heater was investigated measuring pool boiling critical heat flux (CHF). Boiling experiments were conducted in a pool of deionized water at atmospheric pressure. For a comparison work, bare and FeCrAl-layered heater samples were prepared. The sputtering technique was employed to fabricate the FeCrAl layer. It was confirmed that the key sputtering parameters on the surface structure were substrate temperature and deposition time. As compared to the bare sample, surface wettability and roughness increased. Higher values of the surface roughness were observed at temperatures of 150degC and 600degC. The FeCrAl-layered heaters showed improved CHF up to ∼40%. The highest enhancement of 42% was observed for the heater sample fabricated at a substrate temperature of 150degC. With employing recent CHF models that incorporate the surface effects, it was evaluated that increased roughness at the micrometer scale mainly contributed to the CHF enhancement. Furthermore, visual observations showed at least 2 msec reduction in the rewetting times for the FeCrAl-layered heaters, and the improved CHF may be attributed to the suppressed hot dry spots due to the rewetting phenomena. (author)

  8. Microstructure and Room-Temperature Mechanical Properties of FeCrMoVTi x High-Entropy Alloys

    Science.gov (United States)

    Guo, Jun; Huang, Xuefei; Huang, Weigang

    2017-07-01

    FeCrMoVTi x ( x values represent the molar ratio, where x = 0, 0.5, 1.0, 1.5, and 2.0) high-entropy alloys were prepared by a vacuum arc melting method. The effects of Ti element on the microstructure and room-temperature mechanical properties of the as-cast FeCrMoVTi x alloys were investigated. The results show that the prepared alloys exhibited typical dendritic microstructure and the size of the microstructure became fine with increasing Ti content. The FeCrMoV alloy exhibited a single body-centered cubic structure (BCC1) and the alloys prepared with Ti element exhibited BCC1 + BCC2 mixed structure. The new BCC2 phase is considered as (Fe, Ti)-rich phase and was distributed in the dendrite region. With the increase of Ti content, the volume fraction of the BCC2 phase increased and its shape changed from a long strip to a network. For the FeCrMoV alloy, the fracture strength, plastic strain, and hardness reached as high as 2231 MPa, 28.2%, and 720 HV, respectively. The maximum hardness of 887 HV was obtained in the FeCrMoVTi alloy. However, the fracture strength, yield stress, and plastic strain of the alloys decreased continuously as Ti content increased. In the room-temperature compressive test, the alloys showed typical brittle fracture characteristics.

  9. Molecular dynamics study on threshold displacement energies in Fe-Cr alloys

    Science.gov (United States)

    Fu, Jiawei; Ding, Wenyi; Zheng, Mingjie; Mao, Xiaodong

    2018-03-01

    The threshold displacement energies (Ed) of Fe and Cr atoms in Fe-Cr alloys with Cr contents ranging from 0% to 21% have been obtained with molecular dynamics (MD) method. The values of Ed have been calculated along the three high-symmetry crystallographic directions [0 0 1], [0 1 1] and [1 1 1], a slightly 2° tilt from these directions, and a high-index crystallographic directions [1 3 5]. The results showed that [0 1 1] crystallographic direction had the highest Ed among the three high-symmetry directions in each Cr content alloy. Fe-9Cr had higher weighted average Ed than the other Cr content alloys for both Fe and Cr PKA due to its statistically high Ed along the [0 1 1] crystallographic direction up to 44.3 eV. And the statistical analysis on the primary damage configuration demonstrated that 〈1 1 0〉Fe-Fe dumbbells were the dominant defect structures after relaxation. These data can enrich the database of Ed in Fe-Cr alloys and have potential applications in guiding the optimization design of radiation-resistant RAFM steels.

  10. Solidification characteristics and segregation behavior of a P-containing Ni-Fe-Cr-based alloy

    Science.gov (United States)

    Wang, Changshuai; Su, Haijun; Guo, YongAn; Guo, Jianting; Zhou, Lanzhang

    2017-09-01

    Solidification characteristics and segregation behavior of a P-containing Ni-Fe-Cr-based alloy, considered as boiler and turbine materials in 700 °C advanced ultra-supercritical coal-fired power plants, have been investigated by differential thermal analysis and directional solidification quenching technique. Results reveal that P decreases the solidus temperature, but only has negligible influence on liquidus temperature. After P was added, the solidification sequence has no apparent change, but the width of the mushy zone increases and dendritic structures become coarser. Moreover, P increases the amount and changes the morphology of MC carbide. Energy-dispersive spectroscopy analysis reveals that P has obvious influence on the segregation behavior of the constitute elements with equilibrium partition coefficients (ki) far away from unity, whereas has negligible effect on the constituent elements with ki close to unity and has more influence on the final stage of solidification than at early stage. The distribution profiles reveal that P atoms pile up ahead of the solid/liquid (S/L) interface and strongly segregate to the interdendritic liquid region. The influence of P on solidification characteristics and segregation behavior of Ni-Fe-Cr-based alloy could be attributed to the accumulation of P ahead of the S/L interface during solidification.

  11. Chromium Extraction via Chemical Processing of Fe-Cr Alloys Fine Powder with High Carbon Content

    Science.gov (United States)

    Torres, D. M.; Navarro, R. C. S.; Souza, R. F. M.; Brocchi, E. A.

    2017-06-01

    Ferrous alloys are important raw materials for special steel production. In this context, alloys from the Fe-Cr system, with typical Cr weight fraction ranging from 0.45 to 0.95, are prominent, particularly for the stainless steel industry. During the process in which these alloys are obtained, there is considerable production of fine powder, which could be reused after suitable chemical treatment, for example, through coupling pyrometallurgical and hydrometallurgical processes. In the present study, the extraction of chromium from fine powder generated during the production of a Fe-Cr alloy with high C content was investigated. Roasting reactions were performed at 1073 K, 1173 K, and 1273 K (800 °C, 900 °C, and 1000 °C) with 300 pct (w/w) excess NaOH in an oxidizing atmosphere (air), followed by solubilization in deionized water, selective precipitation, and subsequent calcination at 1173 K (900 °C) in order to convert the obtained chromium hydroxide to Cr2O3. The maximum achieved Cr recovery was around 86 pct, suggesting that the proposed chemical route was satisfactory regarding the extraction of the chromium initially present. Moreover, after X-ray diffraction analysis, the final produced oxide has proven to be pure Cr2O3 with a mean crystallite size of 200 nm.

  12. Phase transformation in rapidly quenched Fe-Cr-Co-Mo-Ti-Si-B alloys

    Science.gov (United States)

    Zhukov, D. G.; Shubakov, V. S.; Zhukova, E. Kh; Gorshenkov, M. V.

    2018-03-01

    The research results of phase transformations in Fe-24Cr-16Co-3Mo-0.2Ti-1Si-B alloys (with a boron content of 1 to 3% by mass) obtained by rapid quenching are presented. The structure formation regularities during the melt spinning and during the subsequent crystallization annealing in rapidly quenched bands of the Fe-Cr-Co-Mo-Ti-Si-B system alloys were studied. The changes in the phase composition of the rapidly quenched Fe-Cr-Co-Mo-Ti- Si-B system alloys after quenching at various quench rates and at different boron concentrations in the alloys are studied. It is shown that during crystallization from an amorphous state, at temperatures above 570 °C, in addition to the α-phase, the σ-phase appears first, followed by the γ-phase. Heat treatment of rapidly quenched bands to high-coercive state was carried out. A qualitative assessment of magnetic properties in a high-coercivity state was carried out. An evaluation of the level of magnetic properties in a high-coercivity state allows us to conclude that the application of a magnetic field during crystallization from an amorphous state leads to anisotropy of the magnetic properties, that is, an anisotropic effect of thermo-magnetic treatment is detected.

  13. Composite Nafion 117-TMSP membrane for Fe-Cr redox flow battery applications

    Energy Technology Data Exchange (ETDEWEB)

    Haryadi, E-mail: haryadi@polban.ac.id [Department of Chemical Engineering, PoliteknikNegeri Bandung Indonesia (Indonesia); Gunawan, Y. B.; Harjogi, D. [Department of Electronic Engineering, PoliteknikNegeri Bandung Indonesia (Indonesia); Mursid, S. P. [Department of Energy Engineering, PoliteknikNegeri Bandung. Jl. GegerkalongHilir, Ds, Ciwaruga, Bandung, West Java Indonesia (Indonesia)

    2016-04-19

    The modification of Nafion 117 - TMSP (trimethoxysylilprophanthiol) composite membrane has been conducted by in-situ sol-gel method followed by characterization of structural and properties of material using spectroscopic techniques. The performance of composite membrane has then been examined in the single stack module of Fe-Cr Redox Flow Battery. It was found that the introduction of silica from TMSP through sol-gel process within the Nafion 117 membrane produced composite membrane that has slightly higher proton conductivity values as compared to the pristine of Nafion 117 membrane observed by electrochemical impedance spectroscopy. The degree of swelling of water in the composite membrane demonstrated greatly reduced than a pristine Nafion 117 signifying low water cross over. The SEM-EDX measurements indicated that there was no phase separation occurred suggesting that silica nanoparticles are distributed homogeneously within the composite membrane. The composite membrane used as separator in the system of Fe-Cr Redox Flow Battery revealed no cross mixing (crossover) occurred between anolyte and catholyte in the system as observed from the total voltage measurements that closed to the theoretical value. The battery efficiency generally increased as the volume of the electrolytes enlarged.

  14. Design and characterization of FeCrNiCoAlCu and FeCrNiCo(AlCu){sub 0,5} multicomponent alloys; Previsao e caracterizacao de ligas multicomponentes FeCrNiCoAlCu e FeCrNiCo(AlCu){sub 0,5}

    Energy Technology Data Exchange (ETDEWEB)

    Triveno Rios, Carlos; Artacho, Victor Falcao [Universidade Federal do ABC (CECS/UFABC), Santo Andre, SP (Brazil). Engenharia de Materiais

    2014-07-01

    High entropy alloys using multi-element main quasi-equivalent atomic proportions and generally forms single-phase solid solution and has the ability to enhance levels of strain hardening combined with high levels of plastic deformation at room temperature. In this work two high-entropy alloys with almost similar composition were studied and the factors influencing the formation of solid solution phases (δ atomic radius difference, ΔH{sub mix} mixing enthalpy, ΔS{sub mix} mixing entropy) were evaluated. The microstructure as-cast and the compositions of phases in the two alloys were analyzed by SEM and XRD. The mechanical characterization was realized by measurements of microhardness and cold compression test. The results showed that FeCrNiCo(AlCu){sub 0,5} and FeCrNiCoAlCu alloys with δ equal to 5,7 and 4,9, respectively, form alloys with solid solutions of high entropy. However, the presence of FC and BCCC structures greatly influence the mechanical properties. (author)

  15. Development of accident tolerant FeCrAl-ODS steels utilizing Ce-oxide particles dispersion

    Science.gov (United States)

    Shibata, Hiroki; Ukai, Shigeharu; Oono, Naoko H.; Sakamoto, Kan; Hirai, Mutsumi

    2018-04-01

    FeCrAl-ODS ferritic steels with Ce-oxide dispersion instead of Y-oxide were produced for the accident tolerant fuel cladding of the light water reactor. Excess oxygen (Ex.O) was added to improve the mechanical property. The tensile strength at Ex.O = 0 is around 200 MPa at 700 °C, mainly owing to dispersed Ce2O3 particles in less than 10 nm size. The formation of the fine Ce2O3 particles is dominated by a coherent interface with ferritic matrix. With increasing Ex.O, an increased of number density of coarser Ce-Al type oxide particles over 10 nm size is responsible for the improvement of the tensile strength. Change of the type of oxide particle, CeO2, Ce2O3, CeAlO3, Al2O3, in FeCrAl-ODS steel was thermodynamically analyzed as a parameter of Ex.O.

  16. Composite Nafion 117-TMSP membrane for Fe-Cr redox flow battery applications

    International Nuclear Information System (INIS)

    Haryadi; Gunawan, Y. B.; Harjogi, D.; Mursid, S. P.

    2016-01-01

    The modification of Nafion 117 - TMSP (trimethoxysylilprophanthiol) composite membrane has been conducted by in-situ sol-gel method followed by characterization of structural and properties of material using spectroscopic techniques. The performance of composite membrane has then been examined in the single stack module of Fe-Cr Redox Flow Battery. It was found that the introduction of silica from TMSP through sol-gel process within the Nafion 117 membrane produced composite membrane that has slightly higher proton conductivity values as compared to the pristine of Nafion 117 membrane observed by electrochemical impedance spectroscopy. The degree of swelling of water in the composite membrane demonstrated greatly reduced than a pristine Nafion 117 signifying low water cross over. The SEM-EDX measurements indicated that there was no phase separation occurred suggesting that silica nanoparticles are distributed homogeneously within the composite membrane. The composite membrane used as separator in the system of Fe-Cr Redox Flow Battery revealed no cross mixing (crossover) occurred between anolyte and catholyte in the system as observed from the total voltage measurements that closed to the theoretical value. The battery efficiency generally increased as the volume of the electrolytes enlarged.

  17. Transient oxidation of Al-deposited Fe-Cr-Al alloy foil

    International Nuclear Information System (INIS)

    Andoh, A.

    1997-01-01

    The oxide phases formed on an Al-deposited Fe-Cr-Al alloy foil and an Fe-Cr-Al alloy foil of the same levels of Al and (La+Ce) contents, and their oxidation kinetics have been studied in air at 1173 and 1373 K using TGA, XRD and SEM. Al deposition promotes the growth of metastable aluminas (θ-Al 2 O 3 , γ-Al 2 O 3 ). Scales consisting of θ-Al 2 O 3 and a small amount of α-Al 2 O 3 develop on the Al-deposited foil at 1173 K and exhibit the whisker-type morphology. In the early stage of oxidation at 1373 K, thick scales consisting of θ-Al 2 O 3 and α-Al 2 O 3 grow rapidly on the Al-deposited foil. The transformation from θ-Al 2 O 3 to α-Al 2 O 3 is very fast, and the scales result in only α-Al 2 O 3 . In contrast, α-Al 2 O 3 scales containing a minor amount of FeAl 2 O 4 develop on the alloy foil. The growth rate of α-Al 2 O 3 scales on the Al-deposited foil is smaller than that on the alloy foil and very close to that on NiAl at 1373 K. (orig.)

  18. Study of the oxidation of Fe-Cr alloys at high temperatures; Estudo da oxidacao de ligas Fe-Cr a altas temperaturas

    Energy Technology Data Exchange (ETDEWEB)

    Carneiro, J.F.; Sabioni, A.C.S. [Universidade Federal de Ouro Preto (LDM/DF/UFOP), MG (Brazil). Dept. de Fisica. Lab. de Difusao em Materiais; Trindade, V.B. [Universidade Federal de Ouro Preto (DEMM/UFOP), MG (Brazil). Dept. de Engenharia Metalurgica e de Materiais; Ji, V. [Laboratoire d' Etude des Materiaux Hors-Equilibre (LEMHE), Orsay (France)

    2010-07-01

    The high temperature oxidation behavior of Fe-1.5%Cr, Fe-5.0%Cr, Fe-10%Cr and Fe- 15%Cr model alloys were investigated from 700 to 850 deg C, in air atmosphere. The oxidation treatments were performed in a thermobalance with a sensitivity of 1{mu}g. The oxide films grown by oxidation of the alloys were characterized by scanning electronic microscopy (SEM), energy dispersive X-ray spectroscopy (EDS) and X-ray diffraction (XRD). The oxide films are Fe-Cr spinels with variable composition depending on the alloy composition. For all conditions studied, the oxidation kinetics of these alloys follow a parabolic law. The comparison of the oxidation rates of the four alloys, at 700 deg C, shows that the parabolic oxidation constants decrease from 1.96x10{sup -9}g{sup 2}.cm{sup -4}.s{sup -1}, for the alloy Fe-1.5% Cr, to 1.18 x 10-14g{sup 2}.cm{sup -4}.s{sup -1} for the alloy Fe-15% Cr. Comparative analysis of the oxidation behavior of the Fe-10%Cr and Fe-15%Cr alloys, between 700 and 850 deg C, shows that the oxidation rates of these alloys are comparable to 800 deg C, above this temperature the Fe-10%Cr alloy shows lower resistance to oxidation. (author)

  19. Influence of sintering temperature on mechanical properties of spark plasma sintered pre-alloyed Ti-6Al-4 V powder

    Energy Technology Data Exchange (ETDEWEB)

    Muthuchamy, A.; Patel, Paridh; Rajadurai, M. [VIT Univ., Vellore, Tamil Nadu (India); Chaurisiya, Jitendar K. [NIT, Suratkal (India); Annamalai, A. Raja [VIT Univ., Vellore, Tamil Nadu (India). Centre for Innovative Manufacturing Research

    2018-04-01

    Spark plasma sintering provides faster heating that can create fully, or near fully, dense samples without significant grain growth. In this study, pre-alloyed Ti-6Al-4 V powder compact samples produced through field assisted sintering in a spark plasma sintering machine are compared as a function of consolidation temperature. The effect of sintering temperature on the densification mechanism, microstructural evolution and mechanical properties of spark plasma sintered Ti-6Al-4 V alloy compacts was investigated in detail. The compact, sintered at 1100 C, exhibited near net density, highest hardness and strength as compared to the other compacts processed at a temperature lower than 1100 C.

  20. FeCrO Nanoparticles as Anode Catalyst for Ethane Proton Conducting Fuel Cell Reactors to Coproduce Ethylene and Electricity

    Directory of Open Access Journals (Sweden)

    Jian-Hui Li

    2011-01-01

    Full Text Available Ethylene and electrical power are cogenerated in fuel cell reactors with FeCr2O4 nanoparticles as anode catalyst, La0.7Sr0.3FeO3- (LSF as cathode material, and BaCe0.7Zr0.1Y0.2O3- (BCZY perovskite oxide as proton-conducting ceramic electrolyte. FeCr2O4, BCZY and LSF are synthesized by a sol-gel combustion method. The power density increases from 70 to 240 mW cm−2, and the ethylene yield increases from about 14.1% to 39.7% when the operating temperature of the proton-conducting fuel cell reactor increases from 650∘C to 750∘C. The FeCr2O4 anode catalyst exhibits better catalytic performance than nanosized Cr2O3 anode catalyst.

  1. A Eutectic Melting Study of Double Wall Cladding Tubes of FeCrAl and Zircaloy-4

    Energy Technology Data Exchange (ETDEWEB)

    Lim, Woojin; Son, Seongmin; Lee, You Ho; Lee, Jeong Ik; Ryu, Ho Jin [Korea Advanced Institute of Science and Technology, Daejeon (Korea, Republic of); Jeong, Eun [Kyunghee University, Yongin (Korea, Republic of)

    2015-10-15

    The eutectic melting behavior of FeCrAl/Zircaloy-4 double wall cladding tubes was investigated by annealing at various temperatures ranging from 900 .deg. C to 1300 .deg. C. It was found that significant eutectic melting occurred after annealing at temperatures equal to or higher than 1150 .deg. C. It means that an additional diffusion barrier layer is necessary to limit the eutectic melting between FeCrAl and Zircaloy-4 alloy cladding tubes. Coating of FeCrAl layers on the Zr alloy cladding tube is being investigated for the development of accident tolerant fuel by exploiting of both the oxidation resistance of FeCrAl alloys and the neutronic advantages of Zr alloys. Coating of FeCrAl alloys on Zr alloy cladding tubes can be performed by various techniques including thermal spray, laser cladding, and co-extrusion. Son et al. also reported the fabrication of FeCrAl/Zr ally double wall cladding by the shrink fit method. For the double layered cladding tubes, the thermal expansion mismatch between the dissimilar materials, severe deformation or mechanical failure due to the evolution of thermal stresses can occur when there is a thermal cycling. In addition to the thermal stress problems, chemical compatibilities between the two different alloys should be investigated in order to check the stability and thermal margin of the double wall cladding at a high temperature. Generally, it is considered that Zr alloy cladding will maintain its mechanical integrity up to 1204 .deg. C (2200 .deg. F) to satisfy the acceptance criteria for emergency core cooling systems.

  2. Peculiarities of formation and sintering of fine dispersed molybdenum powders

    International Nuclear Information System (INIS)

    Kalamazov, R.U.; Pak, V.I.; Tsvetkov, Yu.V.; Lem, I.N.

    1989-01-01

    Pressing of fine dispersed Mo powders sintering of compacts in H 2 and vacuum is studied. It is shown that powder preannealing at 600 deg C in H 2 for 2 hours is necessary for formation of dense sintered compacts. Qualitatively choice of pressing conditions is possible when using electron-positron annihilation method. Peculiarities of compacting and sintering of fine- and coarse-dispersed powder mixtures are considered. The obtained results are discussed from the view point of sintering recrystallization mechanism

  3. Alloying and heat treatment optimization of Fe/Cr/C steels for improved mechanical properties

    International Nuclear Information System (INIS)

    Sarikaya, M.

    1979-06-01

    The effects of alloying elements and heat treatments on the microstructural changes and strength-toughness properties were investigated in optimization of vacuum melted Fe/Cr/C base steels. The structure of the steels in the as-quenched conditions consisted of highly dislocated autotempered lath martensite (strong phase) and thin continuous interlath films of retained austenite (tough phase). It has been emphasized again that the mechanical properties of the steels are sensitive to the amount and the stability of retained austenite. To increase the stability of retained austenite in the as-quenched condition 2 w/o Mn or 2 w/o Ni was added to the base steel, viz., Fe/3Cr/0.3C. Partial replacement of Cr by about 0.5 w/o Mo did not alter the beneficial microstructure

  4. The Field Emission Properties of Graphene Aggregates Films Deposited on Fe-Cr-Ni alloy Substrates

    Directory of Open Access Journals (Sweden)

    Zhanling Lu

    2010-01-01

    Full Text Available The graphene aggregates films were fabricated directly on Fe-Cr-Ni alloy substrates by microwave plasma chemical vapor deposition system (MPCVD. The source gas was a mixture of H2 and CH4 with flow rates of 100 sccm and 12 sccm, respectively. The micro- and nanostructures of the samples were characterized by Raman scattering spectroscopy, field emission scanning electron microscopy (SEM, and transparent electron microscopy (TEM. The field emission properties of the films were measured using a diode structure in a vacuum chamber. The turn-on field was about 1.0 V/m. The current density of 2.1 mA/cm2 at electric field of 2.4 V/m was obtained.

  5. Ion irradiation effects on high purity bcc Fe and model FeCr alloys

    International Nuclear Information System (INIS)

    Bhattacharya, Arunodaya

    2014-01-01

    FeCr binary alloys are a simple representative of the reduced activation ferritic/martensitic (F-M) steels, which are currently the most promising candidates as structural materials for the sodium cooled fast reactors (SFR) and future fusion systems. However, the impact of Cr on the evolution of the irradiated microstructure in these materials is not well understood in these materials. Moreover, particularly for fusion applications, the radiation damage scenario is expected to be complicated further by the presence of large quantities of He produced by the nuclear transmutation (∼ 10 appm He/dpa). Within this context, an elaborate ion irradiation study was performed at 500 C on a wide variety of high purity FeCr alloys (with Cr content ranging from ∼ 3 wt.% to 14 wt.%) and a bcc Fe, to probe in detail the influence of Cr and He on the evolution of microstructure. The irradiations were performed using Fe self-ions, in single beam mode and in dual beam mode (damage by Fe ions and co-implantation of He), to separate ballistic damage effect from the impact of simultaneous He injection. Three different dose ranges were studied: high dose (157 dpa, 17 appm He/dpa for the dual beam case), intermediate dose (45 dpa, 57 appm He/dpa for dual beam case) and in-situ low dose (0.33 dpa, 3030 appm He/dpa for the dual beam case). The experiments were performed at the JANNuS triple beam facility and dual beam in situ irradiation facility at CEA-Saclay and CSNSM, Orsay respectively. The microstructure was principally characterized by conventional TEM, APT and EDS in STEM mode. The main results are as follows: 1) A comparison of the cavity microstructure in high dose irradiated Fe revealed strong swelling reduction by the addition of He. It was achieved by a drastic reduction in cavity sizes and an increased number density. This behaviour was observed all along the damage depth, up to the damage peak. 2) Cavity microstructure was also studied in the dual beam high dose

  6. Local atomic structure of Fe/Cr multilayers: Depth-resolved method

    Science.gov (United States)

    Babanov, Yu. A.; Ponomarev, D. A.; Devyaterikov, D. I.; Salamatov, Yu. A.; Romashev, L. N.; Ustinov, V. V.; Vasin, V. V.; Ageev, A. L.

    2017-10-01

    A depth-resolved method for the investigation of the local atomic structure by combining data of X-ray reflectivity and angle-resolved EXAFS is proposed. The solution of the problem can be divided into three stages: 1) determination of the element concentration profile with the depth z from X-ray reflectivity data, 2) determination of the X-ray fluorescence emission spectrum of the element i absorption coefficient μia (z,E) as a function of depth and photon energy E using the angle-resolved EXAFS data Iif (E , ϑl) , 3) determination of partial correlation functions gij (z , r) as a function of depth from μi (z , E) . All stages of the proposed method are demonstrated on a model example of a multilayer nanoheterostructure Cr/Fe/Cr/Al2O3. Three partial pair correlation functions are obtained. A modified Levenberg-Marquardt algorithm and a regularization method are applied.

  7. Dependence of Crystallographic Orientation on Pitting Corrosion Behavior of Ni-Fe-Cr Alloy 028

    Science.gov (United States)

    Zhang, LiNa; Szpunar, Jerzy A.; Dong, JianXin; Ojo, Olanrewaju A.; Wang, Xu

    2018-03-01

    The influence of crystallographic orientation on the pitting corrosion behavior of Ni-Fe-Cr alloy 028 was studied using a combination of X-ray diffraction (XRD), electron backscatter diffraction (EBSD), potentiodynamic polarization technique, and atomic force microscopy (AFM). The results show that there is anisotropy of pitting corrosion that strongly depends on crystallographic orientation of the surface plane. The distribution of pit density in a standard stereographic triangle indicates that the crystallographic planes close to {100} are more prone to pitting corrosion compared to planes {110} and {111}. The surface energy calculation of (001) and (111) shows that the plane with a high atomic packing density has a low surface energy with concomitant strong resistance to pitting corrosion. A correlation function between crystallographic orientation and pitting corrosion susceptibility suggests a method that not only predicts the pitting resistance of known textured materials, but also could help to improve corrosion resistance by controlling material texture.

  8. Modeling the microstructural evolution during constrained sintering

    DEFF Research Database (Denmark)

    Bjørk, Rasmus; Frandsen, Henrik Lund; Tikare, V.

    A numerical model able to simulate solid state constrained sintering of a powder compact is presented. The model couples an existing kinetic Monte Carlo (kMC) model for free sintering with a finite element (FE) method for calculating stresses on a microstructural level. The microstructural response...... to the stress field as well as the FE calculation of the stress field from the microstructural evolution is discussed. The sintering behavior of two powder compacts constrained by a rigid substrate is simulated and compared to free sintering of the same samples. Constrained sintering result in a larger number...

  9. OKMC study of the effect of grain boundaries in martensitic Fe-Cr-C alloys

    International Nuclear Information System (INIS)

    Chiapetto, M.; Becquart, C.S.; Malerba, L.

    2015-01-01

    Fe-Cr-C alloys with chromium concentrations in the range from about 2 wt % to 12 wt % form ferritic-martensitic structures by rapid cooling from the austenite state already in the presence of relatively low carbon concentrations. In this process it is possible to obtain different ratios of ferrite and martensite, as well as formation of carbides, by varying the thermal treatment. The presence of ferrite or martensite might have an influence on the nano-structural evolution under irradiation of these alloys. Here, considering a tempered martensite reference alloy with 9% Cr, we make use of an already validated object kinetic Monte Carlo (OKMC) model in order to study the possible effect of the formation of martensite laths on the material nano-structural evolution under neutron irradiation, assuming that the relevant boundaries act as sinks for radiation defects. The results show that the reduction of the grain size (including in this definition the average size of prior austenite grains, blocks and laths) does not play any relevant role until sizes of the order of about 0.5 μm are reached: for smaller grains the number of defects being absorbed by the boundaries becomes dominant. However, this threshold is lower than the experimentally observed martensite lath dimensions, thereby suggesting that what makes the difference in martensitic Fe-Cr-C alloys with respect to ferrite concerning events and mechanisms taking place during irradiation are not the lath boundaries as sinks. Differences between the nano-structural evolution in ferrite and martensite should therefore be ascribed to other factors. This document is composed of an article and the presentation slides. (authors)

  10. Microstructure and mechanical properties of FeCrAl alloys under heavy ion irradiations

    Science.gov (United States)

    Aydogan, E.; Weaver, J. S.; Maloy, S. A.; El-Atwani, O.; Wang, Y. Q.; Mara, N. A.

    2018-05-01

    FeCrAl ferritic alloys are excellent cladding candidates for accident tolerant fuel systems due to their high resistance to oxidation as a result of formation of a protective Al2O3 scale at high temperatures in steam. In this study, we report the irradiation response of the 10Cr and 13Cr FeCrAl cladding tubes under Fe2+ ion irradiation up to ∼16 dpa at 300 °C. Dislocation loop size, density and characteristics were determined using both two-beam bright field transmission electron microscopy and on-zone scanning transmission electron microscopy techniques. 10Cr (C06M2) tube has a lower dislocation density, larger grain size and a slightly weaker texture compared to the 13Cr (C36M3) tube before irradiation. After irradiation to 0.7 dpa and 16 dpa, the fraction of type sessile dislocations decreases with increasing Cr amount in the alloys. It has been found that there is neither void formation nor α‧ precipitation as a result of ion irradiations in either alloy. Therefore, dislocation loops were determined to be the only irradiation induced defects contributing to the hardening. Nanoindentation testing before the irradiation revealed that the average nanohardness of the C36M3 tube is higher than that of the C06M2 tube. The average nanohardness of irradiated tube samples saturated at 1.6-2.0 GPa hardening for both tubes between ∼3.4 dpa and ∼16 dpa. The hardening calculated based on transmission electron microscopy was found to be consistent with nanohardness measurements.

  11. The Analysis of the General Performance and Mechanical Behavior of Unirradiated FeCrAl Alloys Before and After Welding

    Energy Technology Data Exchange (ETDEWEB)

    Gussev, Maxim N. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Field, Kevin G. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Yamamoto, Yukinori [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2016-06-03

    The present report summarizes and discusses the preliminary results for the in-depth characterization of the modern, nuclear-grade FeCrAl alloys currently under development. The alloys were designed for enhanced radiation tolerance and weldability, and the research is currently being pursued by the Department of Energy (DOE) Nuclear Energy Enabling Technologies (NEET) program. Last year, seven candidate FeCrAl alloys with well-controlled chemistry and microstructures were designed and produced; welding was performed under well-controlled conditions. The structure and general performance of unirradiated alloys were assessed using standardized and advanced microstructural characterization techniques and mechanical testing. The primary objective is to identify the best candidate alloy, or at a minimum to identify the contributing factors that increase the weldability and radiation tolerance of FeCrAl alloys, therefore enabling future generations of FeCrAl alloys to deliver better performance parameters. This report is structured so as to describe these critical assessments of the weldability; radiation tolerance will be reported on in later reports from this program.

  12. On the evaluation of residual stress and mechanical properties of FeCrBSi coatings by nanoindentation

    International Nuclear Information System (INIS)

    Zhu Lina; Xu Binshi; Wang Haidou; Wang Chengbiao

    2012-01-01

    Highlights: ► Ni/Al coating can reduce the mismatch degree between the coating and substrate. ► No obvious pile-up is observed for the nanoindents of the FeCrBSi coating. ► The higher the tensile residual stress, the lower the hardness and elastic modulus. - Abstract: In this paper, the residual stress in the plasma-sprayed FeCrBSi coating was determined by nanoindentation and X-ray diffraction (XRD). The XRD results showed that tensile residual stress was generated in the FeCrBSi coating, and the through-thickness values range between 40 MPa and 112 MPa. The residual stress measured by nanoindentation is 753 MPa. The difference between the XRD and nanoindentation results was discussed. It is found that the factors limiting the nanoindentation measurement of residual stress include the ‘sink-in’ deformation around the indenter, the roughness of the FeCrBSi coating, and the use of reference sample without residual stress. The above three factors lead to the over-prediction of residual stress by nanoindentation.

  13. Study of irradiated F82H steel and its model Fe-Cr alloy by Moessbauer spectroscopy

    International Nuclear Information System (INIS)

    Huang, S.S.; Kitao, S.; Xu, Q.; Sato, K.; Yoshiie, T.

    2013-01-01

    In this work, Moessbauer spectroscopy which is a super-precision tool was conducted on F82H and its model Fe-Cr alloys before and after irradiation to take a further look on the interaction between carbides and point defects and Cr effect on microstructural evolution during irradiation in void incubation period. (J.P.N.)

  14. Impact of He and Cr on defect accumulation in ion-irradiated ultrahigh-purity Fe(Cr) alloys

    DEFF Research Database (Denmark)

    Prokhodtseva, A.; Décamps, B.; Ramar, Amuthan

    2013-01-01

    The effect of He on the primary damage induced by irradiation in ultrahigh-purity (UHP) Fe and Fe(Cr) alloys was investigated by transmission electron microscopy (TEM). Materials were irradiated at room temperature in situ by TEM in a microscope coupled to two ion accelerators, simultaneously pro...

  15. Nuclear Energy Advanced Modeling and Simulation (NEAMS) Accident Tolerant Fuels High Impact Problem: Coordinate Multiscale FeCrAl Modeling

    Energy Technology Data Exchange (ETDEWEB)

    Gamble, K. A. [Idaho National Lab. (INL), Idaho Falls, ID (United States); Hales, J. D. [Idaho National Lab. (INL), Idaho Falls, ID (United States); Zhang, Y. [Idaho National Lab. (INL), Idaho Falls, ID (United States); Andersson, D. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Capolungo, L. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Wirth, B. D. [Univ. of Tennessee, Knoxville, TN (United States)

    2017-07-26

    Since the events at the Fukushima-Daiichi nuclear power plant in March 2011 significant research has unfolded at national laboratories, universities and other institutions into alternative materials that have potential enhanced ac- cident tolerance when compared to traditional UO2 fuel zircaloy clad fuel rods. One of the potential replacement claddings are iron-chromium-alunimum (FeCrAl) alloys due to their increased oxidation resistance [1–4] and higher strength [1, 2]. While the oxidation characteristics of FeCrAl are a benefit for accident tolerance, the thermal neu- tron absorption cross section of FeCrAl is about ten times that of Zircaloy. This neutronic penalty necessitates thinner cladding. This allows for slightly larger pellets to give the same cold gap width in the rod. However, the slight increase in pellet diameter is not sufficient to compensate for the neutronic penalty and enriching the fuel beyond the current 5% limit appears to be necessary [5]. Current estimates indicate that this neutronic penalty will impose an increase in fuel cost of 15-35% [1, 2]. In addition to the neutronic disadvantage, it is anticipated that tritium release to the coolant will be larger because the permeability of hydrogen in FeCrAl is about 100 times higher than in Zircaloy [6]. Also, radiation-induced hardening and embrittlement of FeCrAl need to be fully characterized experimentally [7]. Due to the aggressive development schedule for inserting some of the potential materials into lead test assemblies or rods by 2022 [8] multiscale multiphysics modeling approaches have been used to provide insight into these the use of FeCrAl as a cladding material. The purpose of this letter report is to highlight the multiscale modeling effort for iron-chromium-alunimum (FeCrAl) cladding alloys as part of the Nuclear Energy Advanced Modeling and Simulation (NEAMS) program through its Accident Tolerant Fuel (ATF) High Impact Problem (HIP). The approach taken throughout the HIP is to

  16. Sintering of nanopowders of ZrO{sub 2} (Y{sub 2}O{sub 3}): Effect of compaction pressure on densification; Sinterizacao de pos nanoparticulados de ZrO{sub 2} (Y{sub 2}O{sub 3}): efeito da pressao de compactacao na densificacao

    Energy Technology Data Exchange (ETDEWEB)

    Palmeira, Alexandre Alvarenga; Magnago, Roberto de Oliveira; Pereira, Glayce Cassaro [Centro Universitario de Volta Redonda (UNIFOA), Volta Redonda, RJ (Brazil); Bondioli, Marcelo Jose; Strecker, Kurt [Universidade Federal Sao Joao Del-Rey (UFSJ), MG (Brazil); Santos, Claudinei dos [Universidade do Estado do Rio de Janeiro (UERJ), RJ (Brazil)

    2014-06-15

    In this work studied the powders (nano) sintered of ZrO{sub 2} (Y{sub 2}O{sub 3}) by dilatometry. Was identified the effect of compaction pressure variation in the final results of densification of materials. Powders were compacted at different compaction pressures. The compacts were subjected to temperatures of 1250°C to 1400°C with sintering levels ranging from 0 to 8 hours. Samples were characterized by X-ray diffraction and relative density using Archimedes method. The results were compared with powders (micro) of similar composition in order to compare the effect of particle size on densification parameters. The samples were further subjected to microstructural characterization in order to identify the average grain size of the sintering under each condition used in both materials. (author)

  17. Epitaxial Bi2 FeCrO6 Multiferroic Thin Film as a New Visible Light Absorbing Photocathode Material.

    Science.gov (United States)

    Li, Shun; AlOtaibi, Bandar; Huang, Wei; Mi, Zetian; Serpone, Nick; Nechache, Riad; Rosei, Federico

    2015-08-26

    Ferroelectric materials have been studied increasingly for solar energy conversion technologies due to the efficient charge separation driven by the polarization induced internal electric field. However, their insufficient conversion efficiency is still a major challenge. Here, a photocathode material of epitaxial double perovskite Bi(2) FeCrO(6) multiferroic thin film is reported with a suitable conduction band position and small bandgap (1.9-2.1 eV), for visible-light-driven reduction of water to hydrogen. Photoelectrochemical measurements show that the highest photocurrent density up to -1.02 mA cm(-2) at a potential of -0.97 V versus reversible hydrogen electrode is obtained in p-type Bi(2) FeCrO(6) thin film photocathode grown on SrTiO(3) substrate under AM 1.5G simulated sunlight. In addition, a twofold enhancement of photocurrent density is obtained after negatively poling the Bi(2) FeCrO(6) thin film, as a result of modulation of the band structure by suitable control of the internal electric field gradient originating from the ferroelectric polarization in the Bi(2) FeCrO(6) films. The findings validate the use of multiferroic Bi(2) FeCrO(6) thin films as photocathode materials, and also prove that the manipulation of internal fields through polarization in ferroelectric materials is a promising strategy for the design of improved photoelectrodes and smart devices for solar energy conversion. © 2015 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  18. Influence of sintering atmospheres on the aluminium sintering characteristics

    International Nuclear Information System (INIS)

    Mintzer, S.; Bermudez Belkys, S.

    1993-01-01

    This paper describes the aluminium powder (Al) cool compacted (at 95% from theoretical density) which was sintered at 903 K during 4 hours at different atmospheres; oxidizing (air), inert Argon (Ar), Nitrogen (N) and high vacuum. The results obtained show: a) porosity measurements; greater porosity when sintering in Ar and air. b) Metallographic and Scanning observations: many fine pores (< 1 μm) and pore lines distributed at random, at air sintering and greater pores distributed preferentially near the surface, in Ar and N atmospheres. c) Dimensional changes: tendency to contraction of the samples at N and vacuum sintering and expansion in Ar or air. d) Mechanical properties: greater strength and fluence stresses at air and N sintering. The analysis of the results is performed considering sintering modes in presence of an oxide layer and dropped inert gases. (Author)

  19. Mobility of dislocations in thermal aged and irradiated Fe-Cr alloys

    International Nuclear Information System (INIS)

    Terentyev, D.; Bonny, G.; Malerba, L.

    2007-01-01

    Full text of publication follows: The choice of the Cr concentration in reduced-activation ferritic/martensitic steels for fusion applications is largely based on the observed minimum radiation-induced embrittlement, in terms of ductile-to-brittle transition temperature shift (ΔDBTT), found around 9%Cr [1]. To date, no physical explanation for the existence of this minimum has been provided. It is known that in high-Cr ferritic alloys the precipitation of the Cr-rich, coherent α' phase occurs for concentrations above 9% Cr, both due to irradiation or thermal ageing at high enough temperature [2]. The formation of a fine dispersion of precipitates can therefore explain the increased embrittlement above this concentration, but it is unclear why the ΔDBTT should increase also for lower Cr concentrations. In addition, it is suspected that under irradiation a' precipitation may be induced also for Cr contents below 9% [3]. At the same time, it is known that below 9% Cr ferritic alloys exhibit a tendency to ordering, i.e. Cr atoms are not distributed as in a random solid solution and try to be as far apart as possible from each other, thereby tending to create a superlattice [4]. In order to cast some light on the effect that these phase changes may have on dislocation motion in the presence of radiation damage, we study at the atomic level the mobility of dislocations in FeCr alloys of different concentrations where Cr is distributed in different fashions (i.e. ordered, clustered or in a random solid solution) and in the presence of radiation damage (e.g. point-defect clusters created by cascades). The microstructure will be obtained by making the system evolve according to the acting thermodynamic driving forces (also in the presence of defects) using Metropolis Monte Carlo techniques. Subsequently, the simulation of the dislocation motion will be performed using large scale molecular dynamics, whereby the corresponding stress-strain curve can be obtained. The

  20. Evaluation on the Effect of Composition on Radiation Hardening and Embrittlement in Model FeCrAl Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Field, Kevin G. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Briggs, Samuel A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Edmondson, Philip [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Hu, Xunxiang [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Littrell, Kenneth C. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Howard, Richard [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Parish, Chad M. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Yamamoto, Yukinori [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2015-09-18

    This report details the findings of post-radiation mechanical testing and microstructural characterization performed on a series of model and commercial FeCrAl alloys to assist with the development of a cladding technology with enhanced accident tolerance. The samples investigated include model alloys with simple ferritic grain structure and two commercial alloys with minor solute additions. These samples were irradiated in the High Flux Isotope Reactor (HFIR) at Oak Ridge National Laboratory (ORNL) up to nominal doses of 7.0 dpa near or at Light Water Reactor (LWR) relevant temperatures (300-400 C). Characterization included a suite of techniques including small angle neutron scattering (SANS), atom probe tomography (APT), and transmission based electron microscopy techniques. Mechanical testing included tensile tests at room temperature on sub-sized tensile specimens. The goal of this work was to conduct detailed characterization and mechanical testing to begin establishing empirical and/or theoretical structure-property relationships for radiation-induced hardening and embrittlement in the FeCrAl alloy class. Development of such relationships will provide insight on the performance of FeCrAl alloys in an irradiation environment and will enable further development of the alloy class for applications within a LWR environment. A particular focus was made on establishing trends, including composition and radiation dose. The report highlights in detail the pertinent findings based on this work. This report shows that radiation hardening in the alloys is primarily composition dependent due to the phase separation in the high-Cr FeCrAl alloys. Other radiation induced/enhanced microstructural features were less dependent on composition and when observed at low number densities, were not a significant contributor to the observed mechanical responses. Pre-existing microstructure in the alloys was found to be important, with grain boundaries and pre-existing dislocation

  1. Thermodynamic Modelling of Fe-Cr-Ni-Spinel Formation at the Light-Water Reactor Conditions

    International Nuclear Information System (INIS)

    Kurepin, V. A.; Kulik, D. A.; Hitpold, A.; Nicolet, M.

    2002-03-01

    In the light water reactors (LWR), the neutron activation and transport of corrosion products is of concern in the context of minimizing the radiation doses received by the personnel during maintenance works. A practically useful model for transport and deposition of the stainless steel corrosion products in LWR can only be based on an improved understanding of chemical processes, in particular, on the attainment of equilibrium in this hydrothermal system, which can be described by means of a thermodynamic solid-solution -aqueous-solution (SSAS) model. In this contribution, a new thermodynamic model for a Fe-Cr-Ni multi-component spinel solid solutions was developed that considers thermodynamic consequences of cation interactions in both spinel sub-Iattices. The obtained standard thermodynamic properties of two ferrite and two chromite end-members and their mixing parameters at 90 bar pressure and 290 *c temperature predict a large miscibility gap between (Fe,Ni) chromite and (Fe,Ni) ferrite phases. Together with the SUPCRT92-98 thermo- dynamic database for aqueous species, the 'spinel' thermodynamic dataset was applied to modeling oxidation of austenitic stainless steel in hydrothermal water at 290*C and 90 bar using the Gibbs energy minimization (GEM) algorithm, implemented in the GEMS-PSI code. Firstly, the equilibrium compositions of steel oxidation products were modelIed as function of oxygen fugacity .fO 2 by incremental additions of O 2 in H 2 O-free system Cr-Fe- Ni-O. Secondly, oxidation of corrosion products in the Fe-Cr-Ni-O-H aquatic system was modelIed at different initial solid/water ratios. It is demonstrated that in the transition region from hydrogen regime to oxygen regime, the most significant changes in composition of two spinel-oxide phases (chromite and ferrite) and hematite must take place. Under more reduced conditions, the Fe-rich ferrite (magnetite) and Ni-poor chromite phases co-exist at equilibrium with a metal Ni phase, maintaining

  2. Influence of sintering time on distribution of alloying elements composition in Zircaloy pellet

    International Nuclear Information System (INIS)

    Sigit; Muchlis B; Widjaksana; Eric, J.; Suryana, RA; Gunawan

    1996-01-01

    Influence of sintering time on distribution of alloying elements composition in zircaloy pellet has been studied. Zircaloy pellets were obtained by pressing of Zr, Fe, Cr and Sn powders mixture in adequate composition of zircaloy-4, than the green pellets were sintered at 1100 o C for 1 - 3 hours. The alloying elements (Fe, Cr and Sn) composition in zircaloy pellets as sintering product were determined by Scanning Electron Microscope - Energy Dispersive X-Ray Analyser (SEM-EDAX). The experiments showed that there was an accumulation of Sn in a site of the zircaloy green pellet of 17.46 %, but after sintering process, the Sn was distributed everywhere. The influence of sintering time up to 1 hour showed a decreasing Sn composition from 9 % to 2 % which then relatively constant, while for Fe and Cr its decreasing was relatively small, i.e. : 1.86 % to 0.6 % and 1.04 % to 0.17 % respectively. The sintering process revealed no clear grain boundaries and powder homogenization did not complete. Observation on metallographic photos showed that this condition was in initial stage of sintering process where there was a complex phenomenon i.e.: no powder homogenization in green pellet or initial heating rate was extremely quick

  3. Study of the structural, electronic and magnetic properties of ScFeCrT (T=Si, Ge) Heusler alloys by first principles approach

    Energy Technology Data Exchange (ETDEWEB)

    Rasool, Muhammad Nasir [Department of Physics, The Islamia University of Bahawalpur, Bahawalpur (Pakistan); Hussain, Altaf, E-mail: altafiub@yahoo.com [Department of Physics, The Islamia University of Bahawalpur, Bahawalpur (Pakistan); Javed, Athar, E-mail: athar.physics@pu.edu.pk [Department of Physics, University of the Punjab, Lahore 54590 (Pakistan); Khan, Muhammad Azhar [Department of Physics, The Islamia University of Bahawalpur, Bahawalpur (Pakistan)

    2017-03-15

    Spin polarized structural, electronic, magnetic and bonding properties of ScFeCrT (T=Si, Ge) Heusler alloys are studied by employing density functional theory. The total energy calculation (for a static lattice) shows that both alloys are structurally stable in ferromagnetic phase with compressibility C{sub ScFeCrSi}>C{sub ScFeCrGe}. The electronic and band structure analysis show that the ScFeCrT alloys exhibit half-metallic ferromagnetic (HMF) behaviour for spin ↑ channel while semiconducting behaviour in spin ↓ channel. Both alloys exhibit total magnetic moment, M{sub Total}=3.0 µ{sub B}/cell obeying the Slater Pauling rule, M{sub SPR}=(N{sub v} –18)μ{sub B}. For ScFeCrSi and ScFeCrGe alloys, the charge density and interatomic bonding character show highly covalent and polar covalent character, respectively. For both alloys, 100% spin polarization (for spin ↑ state) is expected which is an indication of their suitability for applications in spintronic devices. - Highlights: • Heusler alloys ScFeCrT (T= Si, Ge) are studied by first principles approach. • Structural, electronic, magnetic and bonding properties are reported. • Both alloys show half-metallicity and ferromagnetic behaviour. • Combination of properties shows the suitability of alloys in spintronic devices.

  4. Final report on in-reactor uniaxial tensile deformation of pure iron and Fe-Cr alloy

    International Nuclear Information System (INIS)

    Singh, B.N.; Xiaoxu Huang; Taehtinen, S.; Moilamen, P.; Jacquet, P.; Dekeyser, J.

    2007-11-01

    Traditionally, the effect of irradiation on mechanical properties of metals and alloys is determined using post-irradiation tests carried out on pre-irradiated specimens and in the absence of irradiation environment. The results of these tests may not be representative of deformation behaviour of materials used in the structural components of a fission or fusion reactor where the materials will be exposed concurrently to displacement damage and external and/or internal stresses. In an effort to evaluate and understand the dynamic response of materials under these conditions, we have recently performed a series of uniaxial tensile tests on Fe-Cr and pure iron specimens in the BR-2 reactor at Mol (Belgium). The present report first provides a brief description of the test facilities and the procedure used for performing the in-reactor tests. The results on the mechanical response of materials during these tests are presented in the form of stress-displacement dose and the conventional stress-strain curves. For comparison, the results of post-irradiation tests and tests carried out on unirradiated specimens are also presented. Results of microstructural investigations on the unirradiated and deformed, irradiated and undeformed, post-irradiation deformed and the in-reactor deformed specimens are also described. During the in-reactor tests the specimens of both Fe-Cr alloy and pure iron deform in a homogeneous manner and do not exhibit the phenomenon of yield drop. An increase in the pre-yield dose increases the yield stress but not the level of maximum flow stress during the in-reactor deformation of Fe-Cr alloy. Neither the in-reactor nor the post-irradiation deformed specimens of Fe-Cr alloy and pure iron showed any evidence of cleared channel formation. Both in Fe-Cr and pure iron, the in-reactor deformation leads to accumulation of dislocations in a homogeneous fashion and only to a modest density. No dislocation cells are formed during the in-reactor or post

  5. Effects of sintering and paste-baking conditions on PTCR characteristic of (Ba,Sr)TiO{sub 3} vacuum-sintered compact added with TiO{sub 2}(Ti) powder; TiO{sub 2}(ti) fun tenka (Ba,Sr)TiO{sub 3} shinku shoketsutai no PTCR tokusei ni oyobosu shoketsu oyobi paste yakitsuke joken no eikyo

    Energy Technology Data Exchange (ETDEWEB)

    Kim, J.; Hayashi, K. [The University of Tokyo, Tokyo (Japan). Institute of Industrial Science

    1999-04-15

    The effects of sintering temperature (T{sub s}; 1,573 {approx} 1,748K) and time (t{sub s}; 0.6 {approx} 14.4ks) and paste-baking-temperature or heating temperature (T{sub b} or T{sub h}; 673 {approx} 1,273K; t{sub b} is 0.3ks) on PTCR characteristic were investigated for (Ba, Sr)TiO{sub 3} vacuum-sintered compact added with 3.9mass% TiO{sub 2}(Ti) powder of 12.5mass% TiO{sub 2}. The results obtained were as follows; (1) PTCR characteristic developed at all T{sub s} (t{sub s}=3.6ks, T{sub b}=853K). The electrical resistivity at room temperature ({rho}{sub rt}) showed a minimum value of 1.8 times 10{sup 2}ohmcenter dotcm and the {rho}{sub max}/{rho}{sub rt} showed a maximum value of about 10{sup 6} at 1,723K. (2)For all t{sub s} (T{sub s}=1,623K, T{sub b}=853K), PTCR characteristic developed. The {rho}{sub rt} showed a minimum value of 2.6 times 10{sup 3}ohmcenter dotcm at 7.2ks. (3) At T{sub b} above 823K (T{sub s}=1,623K, t{sub s}=3.6ks), PTCR characteristic developed. The {rho}{sub rt} showed a minimum value of 1.0 times 10{sup 3}ohmcenter dotcm. (4)The {rho}-T curve of (Ba, Sr)TiO{sub 3}+TiO{sub 2}(Ti) vacuum-sintered compact was affected more largely by T{sub s}, t{sub s} and T{sub b} than that of (Ba, Sr)TiO{sub 3} air-sintered compact. This was considered to be mainly due to the porous and fine gained microstructure in the former compact. (author)

  6. Fabrication and characterization of He-charged ODS-FeCrNi films deposited by a radio-frequency plasma magnetron sputtering technique

    Science.gov (United States)

    Song, Liang; Wang, Xianping; Wang, Le; Zhang, Ying; Liu, Wang; Jiang, Weibing; Zhang, Tao; Fang, Qianfeng; Liu, Changsong

    2017-04-01

    He-charged oxide dispersion strengthened (ODS) FeCrNi films were prepared by a radio-frequency (RF) plasma magnetron sputtering method in a He and Ar mixed atmosphere at 150 °C. As a comparison, He-charged FeCrNi films were also fabricated at the same conditions through direct current (DC) plasma magnetron sputtering. The doping of He atoms and Y2O3 in the FeCrNi films was realized by the high backscattered rate of He ions and Y2O3/FeCrNi composite target sputtering method, respectively. Inductive coupled plasma (ICP) and x-ray photoelectron spectroscopy (XPS) analysis confirmed the existence of Y2O3 in FeCrNi films, and Y2O3 content hardly changed with sputtering He/Ar ratio. Cross-sectional scanning electron microscopy (SEM) shows that the FeCrNi films were composed of dense columnar nanocrystallines and the thickness of the films was obviously dependent on He/Ar ratio. Nanoindentation measurements revealed that the FeCrNi films fabricated through DC/RF plasma magnetron sputtering methods exhibited similar hardness values at each He/Ar ratio, while the dispersion of Y2O3 apparently increased the hardness of the films. Elastic recoil detection (ERD) showed that DC/RF magnetron sputtered FeCrNi films contained similar He amounts (˜17 at.%). Compared with the minimal change of He level with depth in DC-sputtered films, the He amount decreases gradually in depth in the RF-sputtered films. The Y2O3-doped FeCrNi films were shown to exhibit much smaller amounts of He owing to the lower backscattering possibility of Y2O3 and the inhibition effect of nano-sized Y2O3 particles on the He element.

  7. The effect of particle size distributions on the microstructural evolution during sintering

    DEFF Research Database (Denmark)

    Bjørk, Rasmus; Tikare, V.; Frandsen, Henrik Lund

    2013-01-01

    Microstructural evolution and sintering behavior of powder compacts composed of spherical particles with different particle size distributions (PSDs) were simulated using a kinetic Monte Carlo model of solid state sintering. Compacts of monosized particles, normal PSDs with fixed mean particle...

  8. Stress induced transformation to bainite in Fe-Cr-Mo-C pressure vessel steel

    International Nuclear Information System (INIS)

    Bhadeshia, H.K.D.H.; David, S.A.; Vitek, J.M.; Reed, R.W.

    1991-01-01

    The kinetics of the bainitic transformation in a polycrystalline Fe-Cr-Mo-C alloy designed for applications in energy generation systems has been studied, with particular attention to the influence of mild tensile stresses on transformation behaviour. The steel was found to exhibit the incomplete reaction phenomenon, in which transformation to bainite stops well before the residual austenite acquires its paraequilibrium carbon concentration. It was found that even in the absence of an applied stress, the growth of bainitic ferrite caused anisotropic changes in specimen dimensions, consistent with the existence of crystallographic texture in its austenitic condition and, significantly, with the nature of the invariant-plane strain shape change that accompanies the growth of bainitic ferrite. Thus, transformation induced plasticity could be detected in fine grained polycrystalline samples, even in the absence of applied stress. The application of an external stress was found to alter radically the transformation behaviour, with clear evidence that the stress tends to favour the development of certain crystallographic variants of bainite, even though the stress may be well below the single phase yield strength. It is concluded that the transformation is influenced significantly by stresses as low as 45 MN m -2 , even though the effect may not be obvious in metallographic studies. The results are analysed and discussed in terms of the mechanism of the bainite transformation. (author)

  9. Point defect properties of ternary fcc Fe-Cr-Ni alloys

    Energy Technology Data Exchange (ETDEWEB)

    Wróbel, J.S., E-mail: jan.wrobel@inmat.pw.edu.pl [Faculty of Materials Science and Engineering, Warsaw University of Technology, Woloska 141, 02-507 Warsaw (Poland); Nguyen-Manh, D.; Dudarev, S.L. [CCFE, Culham Science Centre, Abingdon, Oxon OX14 3DB (United Kingdom); Kurzydłowski, K.J. [Faculty of Materials Science and Engineering, Warsaw University of Technology, Woloska 141, 02-507 Warsaw (Poland)

    2017-02-15

    Highlights: • Properties of point defects depend on the local atomic environment. • As the degree of chemical order increases, the formation energies increase, too. • Relaxation volumes are larger for the more ordered structures. - Abstract: The properties of point defects in Fe-Cr-Ni alloys are investigated, using density functional theory (DFT), for two alloy compositions, Fe{sub 50}Cr{sub 25}Ni{sub 25} and Fe{sub 55}Cr{sub 15}Ni{sub 30}, assuming various degrees of short-range order. DFT-based Monte Carlo simulations are applied to explore short-range order parameters and generate representative structures of alloys. Chemical potentials for the relevant structures are estimated from the minimum of the substitutional energy at representative atoms sites. Vacancies and 〈1 0 0〉 dumbbells are introduced in the Fe{sub 2}CrNi intermetallic phase as well as in two Fe{sub 55}Cr{sub 15}Ni{sub 30} alloy structures: the disordered and short range-ordered structures, generated using Monte Carlo simulations at 2000 K and 300 K, respectively. Formation energies and relaxation volumes of defects as well as changes of magnetic moments caused by the presence of defects are investigated as functions of the local environment of a defect.

  10. Direct comparison of Fe-Cr unmixing characterization by atom probe tomography and small angle scattering

    Energy Technology Data Exchange (ETDEWEB)

    Couturier, Laurent, E-mail: laurent.couturier55@hotmail.fr [Univ. Grenoble Alpes, SIMAP, F-38000 Grenoble (France); CNRS, SIMAP, F-38000 Grenoble (France); Department of Materials Engineering, The University of British Columbia, Vancouver, BC V6T 1Z4 (Canada); De Geuser, Frédéric; Deschamps, Alexis [Univ. Grenoble Alpes, SIMAP, F-38000 Grenoble (France); CNRS, SIMAP, F-38000 Grenoble (France)

    2016-11-15

    The fine microstructure obtained by unmixing of a solid solution either by classical precipitation or spinodal decomposition is often characterized either by small angle scattering or atom probe tomography. This article shows that a common data analysis framework can be used to analyze data obtained from these two techniques. An example of the application of this common analysis is given for characterization of the unmixing of the Fe-Cr matrix of a 15-5 PH stainless steel during long-term ageing at 350 °C and 400 °C. A direct comparison of the Cr composition fluctuations amplitudes and characteristic lengths obtained with both techniques is made showing a quantitative agreement for the fluctuation amplitudes. The origin of the discrepancy remaining for the characteristic lengths is discussed. - Highlights: •Common analysis framework for atom probe tomography and small angle scattering •Comparison of same microstructural characteristics obtained using both techniques •Good correlation of Cr composition fluctuations amplitudes from both techniques •Good correlation of Cr composition fluctuations amplitudes with classic V parameter.

  11. Vector magnetometry of Fe/Cr/Fe trilayers with biquadratic coupling

    International Nuclear Information System (INIS)

    Mansell, R; Petit, D; Fernández-Pacheco, A; Lee, J H; Chin, S-L; Lavrijsen, R; Cowburn, R P

    2017-01-01

    The magnetic reversal of epitaxial Fe/Cr/Fe trilayer samples grown on GaAs is studied. In wedged samples both long and short period coupling oscillations associated with Ruderman–Kittel–Kasuya–Yosida (RKKY) coupling in Cr are seen in the easy axis saturation fields. By using vector vibrating sample magnetometry and both longitudinal and transverse magneto-optical Kerr effect magnetometry we are able to determine the exact reversal path of both the magnetic layers. Changes in the reversal behavior are seen with sub-monolayer changes of the thickness of the Cr interlayer. The two main reversal paths are described in terms of whether the reversal is dominated by bilinear RKKY coupling, which leads to an antiparallel state at remanence or by biquadratic coupling which leads to a 90 degree alignment of layers at remanence. The changing reversal behaviour is discussed with respect to the possibility of using such systems for multilayer memory applications and, in particular, the limits on the required accuracy of the sample growth. (letter)

  12. Study on high-cycle fatigue behavior of candidate Fe-Cr-Ni alloys for SCWR

    International Nuclear Information System (INIS)

    Zhao Yuxiang; Liu Guiliang; Tang Rui; Xiong Ru; Qiao Yingjie

    2014-01-01

    In the design for supercritical water reactor (SCWR), the operating temperature, pressure, burn up and irradiation damage are very high, so it seems vital to make correct choice of structural materials in core and obtain their key application behavior which would beneficial the research and development of SCWR. In this paper, the high cycle fatigue (HCF) tests of commerce austenite alloys including 6XN and 825 were conducted under bending and rotating loads at room temperature (RT) as well as at 550 ℃ in air. The experimental data were analyzed and the S-N curves were processed, the fracture morphology was also observed by SEM. The results indicate that the fatigue limited stresses at RT for the 2 Fe-Cr-Ni alloy were in such order of 825 < 6XN, which consistent with the order of their tensile strength. Elevated temperature would accelerate the oxidation of the specimen and therefore the fatigue life would decrease, among them 6XN was more sensitive to high temperature with the larger decreasing tendency which make the fatigue limited stress of the two alloys more closer at 550 ℃. While 825 is more sensitive to the stress cycles. All the two alloys have good resistance to high cycle fatigue when comparing their experimental data with the calculated value from the empirical formula. The fracture morphology presents areas of crack initiation, crack growth and fracture, the fracture area has much dimples. This work can be applied to the conceptional design for SCWR. (authors)

  13. Irradiation-induced softening of Ni3P and (Ni, Fe, Cr)3P alloys

    International Nuclear Information System (INIS)

    Schumacher, G.; Miekeley, W.; Wahi, R.P.

    1993-01-01

    Production of amorphous alloys by solid state reactions (SSR) has attracted much interest during the last few years. One of the methods to induce such a reaction is the irradiation of suitable crystalline alloys by fast particles. Examination of this kind of SSR in M 3 P type of brazing alloys (M: Metal) is attractive because of the following reason: In brazed joints of candidate structural materials like 316L stainless steel for applications in fusion reactors, crystalline intermetallic phases have been detected which are unstable relative to the amorphous state when irradiated at moderate temperatures with fast particles. It is expected that the transition to the amorphous state is accompanied by changes of the mechanical properties, which are of fundamental interest in this context. Until now, only a few studies on the evolution of mechanical properties during amorphization have been performed. Measurements of microhardness of the crystalline and the corresponding amorphous phase do not exist to the authors knowledge. In this communication, the authors present results on changes of microhardness, due to amorphization by fast ions. The measurements have been performed on a model alloy Ni 3 P and on the brazed joint of stainless steel 316L, containing M 3 P (M: Ni, Fe, Cr) as one of the phases. Though microhardness is not a fundamental property of materials, it is a manifestation of several related properties, such as yield stress, ductility, work-hardening, elastic modulus and residual stress states. It represents a resistance for indentation and is, therefore, appropriate for comparative purposes

  14. The helium effect at grain boundaries in Fe-Cr alloys: A first-principles study

    Energy Technology Data Exchange (ETDEWEB)

    Zemła, M.R., E-mail: marcin.zemla@wimpw.edu.pl [Faculty of Materials Science and Engineering, Warsaw University of Technology, Wołoska 141, 02-507 Warsaw (Poland); Wróbel, J.S.; Wejrzanowski, T. [Faculty of Materials Science and Engineering, Warsaw University of Technology, Wołoska 141, 02-507 Warsaw (Poland); Nguyen-Manh, D. [CCFE, Culham Science Centre, Abingdon, Oxon OX14 3DB (United Kingdom); Kurzydłowski, K.J. [Faculty of Materials Science and Engineering, Warsaw University of Technology, Wołoska 141, 02-507 Warsaw (Poland)

    2017-02-15

    Helium is produced in the structural materials in nuclear power plants by nuclear transmutation following neutron irradiation. Since the solubility of helium in all metals is extremely low, helium tends to be trapped at defects such as vacancies, dislocations and grain boundaries, which cause material embrittlement. Density functional theory (DFT) calculations were performed in order to investigate the helium effect at grain boundaries (GBs) in iron-chromium alloys. Both cohesive energy and magnetic properties at symmetric Σ3(1 1 1) and Σ5(2 1 0) tilt Fe GBs are studied in the presence of Cr and He atoms. It is found that the presence of Cr atoms increases cohesive energy, at different He concentrations, and strongly influences magnetic properties at the GBs. The effect of the segregation energy of helium atom as a function of the different positions of Cr atoms located inside/outside a GB has been considered. Results of the present first-principles study enable one to clarify the role of Cr in understanding the helium effect in Fe-Cr-based alloys.

  15. Model many-body Stoner Hamiltonian for binary FeCr alloys

    Science.gov (United States)

    Nguyen-Manh, D.; Dudarev, S. L.

    2009-09-01

    We derive a model tight-binding many-body d -electron Stoner Hamiltonian for FeCr binary alloys and investigate the sensitivity of its mean-field solutions to the choice of hopping integrals and the Stoner exchange parameters. By applying the local charge-neutrality condition within a self-consistent treatment we show that the negative enthalpy-of-mixing anomaly characterizing the alloy in the low chromium concentration limit is due entirely to the presence of the on-site exchange Stoner terms and that the occurrence of this anomaly is not specifically related to the choice of hopping integrals describing conventional chemical bonding between atoms in the alloy. The Bain transformation pathway computed, using the proposed model Hamiltonian, for the Fe15Cr alloy configuration is in excellent agreement with ab initio total-energy calculations. Our investigation also shows how the parameters of a tight-binding many-body model Hamiltonian for a magnetic alloy can be derived from the comparison of its mean-field solutions with other, more accurate, mean-field approximations (e.g., density-functional calculations), hence stimulating the development of large-scale computational algorithms for modeling radiation damage effects in magnetic alloys and steels.

  16. Influence of Fe(Cr) miscibility on thin film grain size and stress

    Energy Technology Data Exchange (ETDEWEB)

    Zhou, Xuyang; Kaub, Tyler; Martens, Richard L.; Thompson, Gregory B., E-mail: gthompson@eng.ua.edu

    2016-08-01

    During the post coalescence portion of thin film deposition, thin film stress is related to the grain size and adatom mobility of the depositing material. Using a Fe(Cr) alloy thin film, the manipulation of the tensile stress for thick films was studied as a function of Cr solute content up to 8 at.%. Solute concentrations up to 4 at.% resulted in an approximate 50% increase in grain size that resulted in a reduction of the tensile stress to be lower than either elemental film. Upon increasing the Cr content, the grain size refined and the tensile stress of the films increased. Atom probe characterization of the grain boundaries confirmed Cr chemical partitioning which refined the grain size and altered the film's texture, both of which contributed to the change in film stress. The use of intrinsic segregation, rather than deposition processing parameters, appears to be another viable option for regulating film stress. - Highlights: • Solute segregation to regulate grain size in controlling film stress • Quantification of Cr interfacial excess as a function of alloy content • Quantification of texture fiber alignment as a function of Cr content.

  17. Study of the oxidation of Fe-Cr alloys at high temperatures

    International Nuclear Information System (INIS)

    Carneiro, J.F.; Sabioni, A.C.S.

    2010-01-01

    The high temperature oxidation behavior of Fe-1.5%Cr, Fe-5.0%Cr, Fe-10%Cr and Fe- 15%Cr model alloys were investigated from 700 to 850 deg C, in air atmosphere. The oxidation treatments were performed in a thermobalance with a sensitivity of 1μg. The oxide films grown by oxidation of the alloys were characterized by scanning electronic microscopy (SEM), energy dispersive X-ray spectroscopy (EDS) and X-ray diffraction (XRD). The oxide films are Fe-Cr spinels with variable composition depending on the alloy composition. For all conditions studied, the oxidation kinetics of these alloys follow a parabolic law. The comparison of the oxidation rates of the four alloys, at 700 deg C, shows that the parabolic oxidation constants decrease from 1.96x10 -9 g 2 .cm -4 .s -1 , for the alloy Fe-1.5% Cr, to 1.18 x 10-14g 2 .cm -4 .s -1 for the alloy Fe-15% Cr. Comparative analysis of the oxidation behavior of the Fe-10%Cr and Fe-15%Cr alloys, between 700 and 850 deg C, shows that the oxidation rates of these alloys are comparable to 800 deg C, above this temperature the Fe-10%Cr alloy shows lower resistance to oxidation. (author)

  18. Hardness and Wear Resistance of TiC-Fe-Cr Locally Reinforcement Produced in Cast Steel

    Directory of Open Access Journals (Sweden)

    Olejnik E.

    2016-06-01

    Full Text Available In order to increase wear resistance cast steel casting the TiC-Fe-Cr type composite zones were fabricated. These zones were obtained by means of in situ synthesis of substrates of the reaction TiC with a moderator of a chemical composition of white cast iron with nickel of the Ni-Hard type 4. The synthesis was carried out directly in the mould cavity. The moderator was applied to control the reactive infiltration occurring during the TiC synthesis. The microstructure of composite zones was investigated by electron scanning microscopy, using the backscattered electron mode. The structure of composite zones was verified by the X-ray diffraction method. The hardness of composite zones, cast steel base alloy and the reference samples such as white chromium cast iron with 14 % Cr and 20 % Cr, manganese cast steel 18 % Mn was measured by Vickers test. The wear resistance of the composite zone and the reference samples examined by ball-on-disc wear test. Dimensionally stable composite zones were obtained containing submicron sizes TiC particles uniformly distributed in the matrix. The macro and microstructure of the composite zone ensured three times hardness increase in comparison to the cast steel base alloy and one and a half times increase in comparison to the white chromium cast iron 20 % Cr. Finally ball-on-disc wear rate of the composite zone was five times lower than chromium white cast iron containing 20 % Cr.

  19. Effect of microstructure on the localized corrosion of Fe-Cr-Mn-N stainless steels

    International Nuclear Information System (INIS)

    Kim, Jae Young; Park, Yong Soo; Kim, Young Sik

    1998-01-01

    This paper dealt with the effect of microstructure on the localized corrosion of Fe-Cr-Mn-N stainless steels. The experimental alloys were made by vacuum induction melting and then hot rolled. The alloys were designed by controlling Cr eq /Ni eq ratio. Two alloys had austenitic phase and one alloy showed (austenite+ferrite) du-plex phase. High nitrogen addition in austenitic alloys stabilized the austenitic structure and then suppressed the formations of ferrite and α martensite, but martensite was formed in the case of large Cr eq /Ni eq ratio and low nitrogen addition. Pitting initiation site was grain boundary in austenitic alloys and was ferrite/austenite phase boundary in duplex alloy in the HCl solution. In sulfuric acids, austenitic alloys showed uniform corrosion, but ferrite phase was preferentially corroded in duplex alloy. The preferential dissolution seems to be related with the distribution of alloying elements between ferrite and austenite. Intergranular corrosion test showed that corrosion rate by immersion Huey test had a linear relation with degree of sensitization by EPR test

  20. Corrosion behavior of high purity Fe-Cr-Ni alloys in trans-passive condition

    International Nuclear Information System (INIS)

    Mayuzumi, Masami; Ohta, Jyoji; Kako, Kenji

    1998-01-01

    The corrosion behavior of high-purity (99.99%) Fe-Cr-Ni alloys was investigated in 13 N nitric acid with/without Ce 4+ ions to clarify the effect of impurities on the trans-passive corrosion of stainless steel. The following results were obtained. (1) Almost no intergranular corrosion was observed in the high-purity alloys, although the corrosion rate of the matrix region was nearly the same as that of a commercial stainless steel with the same Cr and Ni content. (2) Due to the improved intergranular corrosion resistance, the effect of the purification became significant in the corrosion condition with the grain-separation being predominant. (3) The high-purity alloys showed higher susceptivility to intergranular corrosion with aging treatment between 873 K and 1073 K. Although the sulfuric acid/copper sulfate test suggested the formation of Cr-depleted zones, a grain boundary micro-analysis using a FETEM with an EDX did not reveal any change in Cr content or impurity segregain along the grain boundaries. The mechanism of corrosion enhancement resulting from the aging treatment remains nuclear. (author)

  1. Microstructural Investigations of Al2O3 Scale Formed on FeCrAl Steel during High Temperature Oxidation in SO2

    International Nuclear Information System (INIS)

    Homa, M.; Zurek, Z.; Morgiel, B.; Zieba, P.; Wojewoda, J.

    2008-01-01

    The results of microstructure observations of the Al 2 O 3 scale formed on a Fe-Cr-Al steel during high temperature oxidation in the SO 2 atmosphere are presented. Morphology of the scale has been studied by SEM and TEM techniques. Phase and chemical compositions have been studied by EDX and XRD techniques. The alumina oxide is a primary component of the scale. TEM observations showed that the scale was multilayer. The entire surface of the scale is covered with 'whiskers, which look like very thin platelets and have random orientation. The cross section of a sample shows, that the 'whiskers' are approximately 2 μm high, however the compact scale layer on which they reside is 0.2 μm thick. The scale layer was composed mainly of small equiaxial grains and a residual amount of small columnar grains. EDX analysis of the scale surface showed that the any sulfides were found in the formed outer and thin inner scale layer. A phase analysis of the scale formed revealed that it is composed mainly of the θ-Al 2 O 3 phase and a residual amount of α-Al 2 O 3

  2. Method of simultaneous continuous determination of transfer rates of iron and chromium into solution during Fe-Cr alloys dissolution

    International Nuclear Information System (INIS)

    Shirinov, T.I.; Florianovich, G.M.; Skuratnik, Ya.B.

    1978-01-01

    Radiometry method of simultaneous continuous registration of transfer rates of iron and chromium into solution from Fe-Cr alloys with various composition has been developed. Using gamma-spectrometer components of Fe-Cr alloys can be determined with high sensitivity in separate samples according to Fe 59 and Cr 51 radioactive labels, obtained by neutron activation. The above method is applied to estimate Fe and Cr transfer rates into H 2 SO 4 solution at the temperature of 50 deg from Fe - 28% Cr alloy during its active dissolution. It is established, that beginning with some seconds of alloy and solution contact, its components transfer into the solution in the same composition, as in the alloy. The method enables to determine Fe with the accuracy of up to 5% and Cr with that of up to 10%

  3. Status Report on Irradiation Capsules Designed to Evaluate FeCrAl-UO2 Interactions

    Energy Technology Data Exchange (ETDEWEB)

    Field, Kevin G. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Howard, Richard H. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2016-06-24

    This status report provides the background and current status of a series of irradiation capsules that were designed and are being built to test the interactions between candidate FeCrAl cladding for enhanced accident tolerant applications and prototypical enriched commercial UO2 fuel in a neutron radiation environment. These capsules will test the degree, if any, of fuel cladding chemical interactions (FCCI) between FeCrAl and UO2. The capsules are to be irradiated in the Advanced Test Reactor (ATR) at Idaho National Laboratory to burn-ups of 10, 30, and 50 GWd/MT with a nominal target temperature at the interfaces between the pellets and clad of 350°C.

  4. The influence of temperature on σ-phase formation and the resulting hardening of Fe-Cr-Mo-alloys

    International Nuclear Information System (INIS)

    Waanders, F.B.; Vorster, S.W.; Pollak, H.

    1999-01-01

    Hardening in Fe-Cr-Mo-alloys due to the formation of σ-phase, has been the subject of theoretical and experimental interest. In the present investigation Fe-Cr-alloys containing 0, 2, 4 and 6% Mo were prepared and were fully transformed to the σ-phase by isothermally annealing the samples for various periods at temperatures of 600-800 deg. C. After each annealing cycle room temperature CEMS-spectra were recorded and micro-hardness tests were performed. The micro-hardness increases with annealing time and temperature, in accordance with the fraction of σ-phase present, and ranged from about 140 HV to 200 HV. From the measurements, activation energies were also deduced

  5. Kinetic Monte Carlo simulation of phase-precipitation versus instability behavior in short period FeCr superlattices

    Energy Technology Data Exchange (ETDEWEB)

    Rodríguez-Martínez, F.J. [UCAM, Universidad Católica de Murcia, Campus de los Jerónimos, 30107 Guadalupe (Murcia) (Spain); Castejón-Mochón, J.F., E-mail: jfcastejon@ucam.edu [UCAM, Universidad Católica de Murcia, Campus de los Jerónimos, 30107 Guadalupe (Murcia) (Spain); Castrillo, P.; Berenguer-Vidal, R. [UCAM, Universidad Católica de Murcia, Campus de los Jerónimos, 30107 Guadalupe (Murcia) (Spain); Dopico, I.; Martin-Bragado, I. [IMDEA Materials Institute, Eric Kandel 2, 28906 Getafe (Madrid) (Spain)

    2017-02-15

    The structural evolution of FeCr superlattices has been studied using a quasi-atomistic Object Kinetic Monte Carlo model. Superlattices with different spatial periods have been simulated for anneal durations from few hours to several months at 500 °C. Relatively-long period superlattices stabilize into Fe-rich and Cr-rich layers with compositions close to those of bulk α and α′ phases. In contrast, superlattices with very short periods (4, 5, 6 nm) are observed to undergo instability and, for long annealing times, evolve into three-dimensionally decomposed regions, in qualitative agreement to recent experimental observations. The instability onset is delayed as the spatial period increases, and it occurs via interface roughness. This evolution can be explained as a minimization of the free-energy associated to the α/α′ interfaces. A comprehensive description of the evolution dynamics of FeCr-based structures is obtained with our model.

  6. Effects of composition and heat treatments on the strength and ductility of Fe-Cr-Co alloys

    International Nuclear Information System (INIS)

    Kubarych, K.G.

    1980-06-01

    The relationship between the microstructure and mechanical properties of spinodally decomposed Fe-Cr-Co ductile permanent magnet alloys was investigated using transmission electron microscopy, electron diffraction, tensile testing, and Charpy impact testing. Isothermal aging and step aging of four alloys (Fe-28 wt % Cr-15 wt % Co, Fe-23 wt % Cr-15-wt % Co-5 wt % V, Fe-23 wt % Cr-15 wt % Co-3 wt % V-2 wt % Ti, and Fe-31 wt % Cr-23 % Co) resulted in decomposition into two phases, an Fe-Co rich (α 1 ) phase and a Cr rich (α 2 ) phase. The microstructural features of the decomposition products were consistent with those expected from a spinodal reaction and agree with the reported work on the Fe-Cr-Co system. An Fe-23 wt % Cr-15 wt % Co-5 wt % V alloy was found to have, among the four alloys, the best combinations of strength and ductility

  7. Study of effect of dynamic mill treatment on the compaction and sintering of UO2-5wt%CeO2

    International Nuclear Information System (INIS)

    Na, S. H.; Kim, S. H.; Kim, Y. K.; Lee, Y. W.; Yoo, M. J.

    2002-01-01

    Some properties (apparent density, green density, sintered density and grain size) of the simulated mixed oxide(UO 2 -5wt%CeO 2 ) prepared by using the dynamic mill newly developed were investigated. As the dynamic milling time increases, these properties increase. However, the increases of sintered density and grain size were saturated above 2 hrs and 4 hrs of dynamic milling treatment, respectively. It appeared that the dynamic mill has a similar capability to that of other milling methods, and hence can manufacture the pellets having desired properties by controlling milling time

  8. Final report on in-reactor uniaxial tensile deformation of pure iron and Fe-Cr alloy

    DEFF Research Database (Denmark)

    Singh, Bachu Narain; Huang, X.; Tähtinen, S.

    , the in-reactor deformation leads to accumulation of dislocations in a homogeneous fashion and only to a modest density. No dislocation cells are formed during the in-reactor or post-irradiation deformation of Fe-Cr and pure iron. Furthermore, in both cases, the slip systems even in the planes with Schmid...... factor value of almost zero get activated during the in-reactor as well as post-irradiation deformation. The main implications of these results are briefly discussed....

  9. Impact of neutron irradiation on mechanical performance of FeCrAl alloy laser-beam weldments

    Science.gov (United States)

    Gussev, M. N.; Cakmak, E.; Field, K. G.

    2018-06-01

    Oxidation-resistant iron-chromium-aluminum (FeCrAl) alloys demonstrate better performance in Loss-of-Coolant Accidents, compared with austenitic- and zirconium-based alloys. However, further deployment of FeCrAl-based materials requires detailed characterization of their performance under irradiation; moreover, since welding is one of the key operations in fabrication of light water reactor fuel cladding, FeCrAl alloy weldment performance and properties also should be determined prior to and after irradiation. Here, advanced C35M alloy (Fe-13%Cr-5%Al) and variants with aluminum (+2%) or titanium carbide (+1%) additions were characterized after neutron irradiation in Oak Ridge National Laboratory's High Flux Isotope Reactor at 1.8-1.9 dpa in a temperature range of 195-559 °C. Specimen sets included as-received (AR) materials and specimens after controlled laser-beam welding. Tensile tests with digital image correlation (DIC), scanning electron microscopy-electron back scatter diffraction analysis, fractography, and x-ray tomography analysis were performed. DIC allowed for investigating local yield stress in the weldments, deformation hardening behavior, and plastic anisotropy. Both AR and welded material revealed a high degree of radiation-induced hardening for low-temperature irradiation; however, irradiation at high-temperatures (i.e., 559 °C) had little overall effect on the mechanical performance.

  10. Multi-scale modelling of radiation damage in Fe-Cr based on ab initio electronic structure calculations

    International Nuclear Information System (INIS)

    Olsson, Paer

    2004-04-01

    The efficiency of fast neutron reactors, such as for fusion, breeding and transmutation, depend strongly on the neutron radiation resistance of the materials used in the reactors. The binary Fe-Cr alloy, which has many attractive properties in this regard, is the base for the best steels of today which are, however, still not up to the required standards. Therefore, substantial effort has been devoted to finding new materials that can cope with the demands better. Experimental studies must be complemented with extensive theoretical modelling in order to understand the effects that different alloying elements has on the resistance properties of materials. To this end, the first steps of multi-scale modelling has been taken, starting out with ab initio calculations of the electronic structure of the complete concentration range range of the disordered binary Fe-C alloy. The mixing enthalpy of Fe-Cr has been quantitatively predicted and has, together with data from literature, been used in order to fit two sets of interatomic potentials for the purpose of simulating defect evolution with molecular dynamics and kinetic Monte-Carlo codes. These dedicated Fe-Cr alloy potentials are new and represent important additions to the pure element potentials that can be found in literature

  11. Effects of Fe and Cr on corrosion behavior of ZrFeCr alloys in 500 oC steam

    International Nuclear Information System (INIS)

    Wang Jun; Fan Hongyuan; Xiong Ji; Liu Hong; Miao Zhi; Ying Shihao; Yang Gang

    2011-01-01

    Research highlights: Amount and size of SPP will effect the corrosion resistance of Zr alloy at 500 o C/10.3 MPa. - Abstract: A study of the corrosion behaviors of ZrFeCr alloy and the influence of microstructure on corrosion resistance are described by X-ray diffraction and scanning electron microscope in this paper. The results show that several ZrFeCr alloys exhibit protective behavior throughout the test and oxide growth is stable and protective. The best alloy has the composition Zr1.0Fe0.6Cr. Fitting of the weight gain curves for the protective oxide alloys in the region of protective behavior, it showed nearly cubic behavior for the most protective alloys. The Zr1.0Fe0.6Cr has the more laves Zr(Fe,Cr) 2 precipitate in matrix and it has the better corrosion resistance. The Zr0.2Fe0.1Cr has little precipitate, the biggest hydrogen absorption and the worst corrosion resistance. The number of precipitates and the amount of hydrogen absorption in Zr alloy plays an important role on corrosion resistance behaviors in 500 o C/10.3 MPa steam.

  12. Multi-scale modelling of radiation damage in Fe-Cr based on ab initio electronic structure calculations

    Energy Technology Data Exchange (ETDEWEB)

    Olsson, Paer

    2004-04-01

    The efficiency of fast neutron reactors, such as for fusion, breeding and transmutation, depend strongly on the neutron radiation resistance of the materials used in the reactors. The binary Fe-Cr alloy, which has many attractive properties in this regard, is the base for the best steels of today which are, however, still not up to the required standards. Therefore, substantial effort has been devoted to finding new materials that can cope with the demands better. Experimental studies must be complemented with extensive theoretical modelling in order to understand the effects that different alloying elements has on the resistance properties of materials. To this end, the first steps of multi-scale modelling has been taken, starting out with ab initio calculations of the electronic structure of the complete concentration range range of the disordered binary Fe-C alloy. The mixing enthalpy of Fe-Cr has been quantitatively predicted and has, together with data from literature, been used in order to fit two sets of interatomic potentials for the purpose of simulating defect evolution with molecular dynamics and kinetic Monte-Carlo codes. These dedicated Fe-Cr alloy potentials are new and represent important additions to the pure element potentials that can be found in literature.

  13. Kinetics of sintering of uranium dioxide

    International Nuclear Information System (INIS)

    Soni, N.C.; Moorthy, V.K.

    1978-01-01

    The kinetics of sintering of UO 2 powders derived from ADU route and calcined at different temperatures was studied. The activation energy for sintering was found to depend on the calcination temperature, the density chosen and the sintering temperature range. The motive force for sintering is the excess free energy in the particle system. This exists in the powder compact in the form of surface energy and the excess lattice energy due to defects. The defects which can be eliminated at the operating temperature are responsible for the mobility and hence sintering. This concept of the motive force for sintering has been used to explain the difference in the activation energies observed in the present study. This would also explain phenomena such as attainment of limiting density, presence of optimum sintering temperature and the influence of calcination treatments on the sintering behaviour of powders. (author)

  14. Thermodynamic Modelling of Fe-Cr-Ni-Spinel Formation at the Light-Water Reactor Conditions

    Energy Technology Data Exchange (ETDEWEB)

    Kurepin, V.A.; Kulik, D.A.; Hitpold, A.; Nicolet, M

    2002-03-01

    In the light water reactors (LWR), the neutron activation and transport of corrosion products is of concern in the context of minimizing the radiation doses received by the personnel during maintenance works. A practically useful model for transport and deposition of the stainless steel corrosion products in LWR can only be based on an improved understanding of chemical processes, in particular, on the attainment of equilibrium in this hydrothermal system, which can be described by means of a thermodynamic solid-solution -aqueous-solution (SSAS) model. In this contribution, a new thermodynamic model for a Fe-Cr-Ni multi-component spinel solid solutions was developed that considers thermodynamic consequences of cation interactions in both spinel sub-Iattices. The obtained standard thermodynamic properties of two ferrite and two chromite end-members and their mixing parameters at 90 bar pressure and 290 *c temperature predict a large miscibility gap between (Fe,Ni) chromite and (Fe,Ni) ferrite phases. Together with the SUPCRT92-98 thermo- dynamic database for aqueous species, the 'spinel' thermodynamic dataset was applied to modeling oxidation of austenitic stainless steel in hydrothermal water at 290*C and 90 bar using the Gibbs energy minimization (GEM) algorithm, implemented in the GEMS-PSI code. Firstly, the equilibrium compositions of steel oxidation products were modelIed as function of oxygen fugacity .fO{sub 2} by incremental additions of O{sub 2} in H{sub 2}O-free system Cr-Fe- Ni-O. Secondly, oxidation of corrosion products in the Fe-Cr-Ni-O-H aquatic system was modelIed at different initial solid/water ratios. It is demonstrated that in the transition region from hydrogen regime to oxygen regime, the most significant changes in composition of two spinel-oxide phases (chromite and ferrite) and hematite must take place. Under more reduced conditions, the Fe-rich ferrite (magnetite) and Ni-poor chromite phases co-exist at equilibrium with a metal Ni

  15. Stress Corrosion Cracking of Ni-Fe-Cr Alloys Relevant to Nuclear Power Plants

    Science.gov (United States)

    Persaud, Suraj

    Stress corrosion cracking (SCC) of Ni-Fe-Cr alloys and weld metals was investigated in simulated environments representative of high temperature water used in the primary and secondary circuits of nuclear power plants. The mechanism of primary water SCC (PWSCC) was studied in Alloys 600, 690, 800 and Alloy 82 dissimilar metal welds using the internal oxidation model as a guide. Initial experiments were carried out in a 480°C hydrogenated steam environment considered to simulate high temperature reducing primary water. Ni alloys underwent classical internal oxidation intragranularly resulting in the expulsion of the solvent metal, Ni, to the surface. Selective intergranular oxidation of Cr in Alloy 600 resulted in embrittlement, while other alloys were resistant owing to their increased Cr contents. Atom probe tomography was used to determine the short-circuit diffusion path used for Ni expulsion at a sub-nanometer scale, which was concluded to be oxide-metal interfaces. Further exposures of Alloys 600 and 800 were done in 315°C simulated primary water and intergranular oxidation tendency was comparable to 480°C hydrogenated steam. Secondary side work involved SCC experiments and electrochemical measurements, which were done at 315°C in acid sulfate solutions. Alloy 800 C-rings were found to undergo acid sulfate SCC (AcSCC) to a depth of up to 300 microm in 0.55 M sulfate solution at pH 4.3. A focused-ion beam was used to extract a crack tip from a C-ring and high resolution analytical electron microscopy revealed a duplex oxide structure and the presence of sulfur. Electrochemical measurements were taken on Ni alloys to complement crack tip analysis; sulfate was concluded to be the aggressive anion in mixed sulfate and chloride systems. Results from electrochemical measurements and crack tip analysis suggested a slip dissolution-type mechanism to explain AcSCC in Ni alloys.

  16. Electrical transport properties in Fe-Cr nanocluster-assembled granular films

    Science.gov (United States)

    Wang, Xiong-Zhi; Wang, Lai-Sen; Zhang, Qin-Fu; Liu, Xiang; Xie, Jia; Su, A.-Mei; Zheng, Hong-Fei; Peng, Dong-Liang

    2017-09-01

    The Fe100-xCrx nanocluster-assembled granular films with Cr atomic fraction (x) ranging from 0 to 100 were fabricated by using a plasma-gas-condensation cluster deposition system. The TEM characterization revealed that the uniform Fe clusters were coated with a Cr layer to form a Fe-Cr core-shell structure. Then, the as-prepared Fe100-xCrx nanoclusters were randomly assembled into a granular film in vacuum environments with increasing the deposition time. Because of the competition between interfacial resistance and shunting effect of Cr layer, the room temperature resistivity of the Fe100-xCrx nanocluster-assembled granular films first increased and then decreased with increasing the Cr atomic fraction (x), and revealed a maximum of 2 × 104 μΩ cm at x = 26 at.%. The temperature-dependent longitudinal resistivity (ρxx), magnetoresistance (MR) effect and anomalous Hall effect (AHE) of these Fe100-xCrx nanocluster-assembled granular films were also studied systematically. As the x increased from 0 to 100, the ρxx of all samples firstly decreased and then increased with increasing the measuring temperature. The dependence of ρxx on temperature could be well addressed by a mechanism incorporated for the fluctuation-induced-tunneling (FIT) conduction process and temperature-dependent scattering effect. It was found that the anomalous Hall effect (AHE) had no legible scaling relation in Fe100-xCrx nanocluster-assembled granular films. However, after deducting the contribution of tunneling effect, the scaling relation was unambiguous. Additionally, the Fe100-xCrx nanocluster-assembled granular films revealed a small negative magnetoresistance (MR), which decreased with the increase of x. The detailed physical mechanism of the electrical transport properties in these Fe100-xCrx nanocluster-assembled granular films was also studied.

  17. Benchmarking FeCr empirical potentials against density functional theory data

    International Nuclear Information System (INIS)

    Klaver, T P C; Bonny, G; Terentyev, D; Olsson, P

    2010-01-01

    Three semi-empirical force field FeCr potentials, two within the formalism of the two-band model and one within the formalism of the concentration dependent model, have been benchmarked against a wide variety of density functional theory (DFT) structures. The benchmarking allows an assessment of how reliable empirical potential results are in different areas relevant to radiation damage modelling. The DFT data consist of defect-free structures, structures with single interstitials and structures with small di- and tri-interstitial clusters. All three potentials reproduce the general trend of the heat of formation (h.o.f.) quite well. The most important shortcomings of the original two-band model potential are the low or even negative h.o.f. for Cr-rich structures and the lack of a strong repulsion when moving two solute Cr atoms from being second-nearest neighbours to nearest neighbours. The newer two-band model potential partly solves the first problem. The most important shortcoming in the concentration dependent model potential is the magnitude of the Cr–Cr repulsion, being too strong at short distances and mostly absent at longer distances. Both two-band model potentials do reproduce long-range Cr–Cr repulsion. For interstitials the two-band model potentials reproduce a number of Cr–interstitial binding energies surprisingly well, in contrast to the concentration dependent model potential. For Cr interacting with clusters, the result can sometimes be directly extrapolated from Cr interacting with single interstitials, both according to DFT and the three empirical potentials

  18. Carbon Co-Deposition During Gas Reduction of Water-Atomized Fe-Cr-Mo Powder

    Directory of Open Access Journals (Sweden)

    Ali B.

    2017-06-01

    Full Text Available The water atomization of iron powder with a composition of Fe-3Cr-0.5Mo (wt.% at 1600°C and 150 bar creates an oxide layer, which in this study was reduced using a mixture of methane (CH4 and argon (Ar gas. The lowest oxygen content was achieved with a 100 cc/min flow rate of CH4, but this also resulted in a co-deposition of carbon due to the cracking of CH4. This carbon can be used directly to create high-quality, sinter hardenable steel, thereby eliminating the need for an additional mixing step prior to sintering. An exponential relationship was found to exist between the CH4 gas flow rate and carbon content of the powder, meaning that its composition can be easily controlled to suit a variety of different applications.

  19. Moessbauer effect study of charge and spin transfer in Fe-Cr

    International Nuclear Information System (INIS)

    Dubiel, S.M.; Zukrowski, J.

    1981-01-01

    The influence of temperature and time of annealing on hyperfine fields and isomer shifts has been studied for a range of Fe-Cr alloys containing 1-45 at% Cr. It has been revealed that up to 15 at% Cr neither time or temperature of annealing practically does affect the hyperfine parameters. For more concentrated samples, however, both temperature and time of annealing are important. In particular, the Moessbauer spectrum of Fe-45.5 at% Cr annealed at 700 0 C for 5 h was a single-line indicating that the sample was paramagnetic. The observed changes of the hyperfine fields and the isomer shifts have been interpreted in terms of a spin and charge transfer, respectively. Strong linear correlations between the following quantities have been revealed: the hyperfine field H(0,0) and the isomer shift IS(0,0); the average hyperfine field anti H and the average isomer shift anti Ianti S; the average hyperfine field anti H and the average number of Cr atoms in the first two coordination spheres, anti N. It has been calculated from the first two correlations that a) a change of polarization of itinerant s-like electrons of one electron is equivalent to a change of the hyperfine field of 1602 kOe, and b) on average, a unit change of s-like electron polarization is equivalent to 3277 kOe. The two constants are very close to theoretical estimations, which can be found in literature. Correlation between the hyperfine field and the isomer shift led to a conclusion that the substitution of Fe atoms by Cr ones decreases the density of spin-up electrons on average by 0.026 electrons per one Cr atom in a unit cell. These electrons are most likely trapped by Cr atoms, because the hyperfine field at neighbouring Fe nuclei decreases and the density of charge at those nuclei increases at the rate of 0.029 electrons per one Cr atom in a unit cell. (orig./BHO)

  20. Sintering of ultra high molecular weight polyethylene

    Indian Academy of Sciences (India)

    Abstract. Ultra high molecular weight polyethylene (UHMWPE) is a high performance polymer having low coefficient of friction, good abrasion resistance, good chemical ... In this study, we report our results on compaction and sintering behaviour of two grades of UHMWPE with reference to the powder morphology, sintering ...

  1. Sintering Theory and Practice

    Science.gov (United States)

    German, Randall M.

    1996-01-01

    Although sintering is an essential process in the manufacture of ceramics and certain metals, as well as several other industrial operations, until now, no single book has treated both the background theory and the practical application of this complex and often delicate procedure. In Sintering Theory and Practice, leading researcher and materials engineer Randall M. German presents a comprehensive treatment of this subject that will be of great use to manufacturers and scientists alike. This practical guide to sintering considers the fact that while the bonding process improves strength and other engineering properties of the compacted material, inappropriate methods of control may lead to cracking, distortion, and other defects. It provides a working knowledge of sintering, and shows how to avoid problems while accounting for variables such as particle size, maximum temperature, time at that temperature, and other problems that may cause changes in processing. The book describes the fundamental atomic events that govern the transformation from particles to solid, covers all forms of the sintering process, and provides a summary of many actual production cycles. Building from the ground up, it begins with definitions and progresses to measurement techniques, easing the transition, especially for students, into advanced topics such as single-phase solid-state sintering, microstructure changes, the complications of mixed particles, and pressure-assisted sintering. German draws on some six thousand references to provide a coherent and lucid treatment of the subject, making scientific principles and practical applications accessible to both students and professionals. In the process, he also points out and avoids the pitfalls found in various competing theories, concepts, and mathematical disputes within the field. A unique opportunity to discover what sintering is all about--both in theory and in practice What is sintering? We see the end product of this thermal

  2. Sinterability and microstructure evolution during sintering of ferrous powder mixtures

    Directory of Open Access Journals (Sweden)

    Kétner Bendo Demétrio

    2013-01-01

    Full Text Available The present work is focused on ferrous powder metallurgy and presents some results of a development of a suitable masteralloy for use as an additive to iron powder for the production of sintered steels. The masteralloy was produced by melting a powder mixture containing approximately Fe + 20% Ni + 20% Mn + 20% Si + 1% C (wt%, in order to obtain a cast billet that was converted into fine powder by crushing and milling. It was observed presence of SiC in the masteralloy after melting that is undesirable in the alloy. Si element should be introduced by using ferrosilicon. Sintered alloys with distinct contents of alloying elements were prepared by mixing the masteralloy powder to plain iron powder. Samples were produced by die compaction of the powder mixtures and sintering at 1200 °C in a differential dilatometer in order to record their linear dimensional behaviour during heating up and isothermal sintering, aiming at studying the sinterability of the compacts. Microstructure development during sintering was studied by SEM, XRD and microprobe analyses.

  3. Stress corrosion cracking of Ni-Fe-Cr alloys in acid sulfate environments relevant to CANDU steam generators

    Energy Technology Data Exchange (ETDEWEB)

    Persaud, S.Y.; Carcea, A.G., E-mail: suraj.persaud@mail.utoronto.ca [Univ. of Toronto, Toronto, ON (Canada); Huang, J.; Korinek, A.; Botton, G.A. [McMaster Univ., Hamilton, ON (Canada); Newman, R.C. [Univ. of Toronto, Toronto, ON (Canada)

    2014-07-01

    Ni-Fe-Cr alloys used in nuclear plants have been found susceptible to stress corrosion cracking (SCC) in acid sulfate environments. Electrochemical measurements and SCC tests were done using Ni, Alloy 600, and Alloy 800 in acid sulfate solutions at 315 {sup o}C. Electrochemical measurements suggested that sulfate is a particularly aggressive anion in mixed chloride systems. Cracks with lengths in excess of 300 μm were present on stressed Alloy 800 samples after 60 hours. High resolution analytical electron microscopy was used to extract a crack tip from an Alloy 800 sample and draw final conclusions with respect to the mechanism of SCC. (author)

  4. Effect of self-absorption correction on surface hardness estimation of Fe-Cr-Ni alloys via LIBS.

    Science.gov (United States)

    Ramezanian, Zahra; Darbani, Seyyed Mohammad Reza; Majd, Abdollah Eslami

    2017-08-20

    The effect of self-absorption was investigated on the estimation of surface hardness of Fe-Cr-Ni metallic alloys by the laser-induced breakdown spectroscopy (LIBS) technique. For this purpose, the linear relationship between the ratio of chromium ionic to atomic line intensities (CrII/CrI) and surface hardness was studied, both before and after correcting the self-absorption effect. The correlation coefficient significantly increased from 47% to 90% after self-absorption correction. The results showed the measurements of surface hardness using LIBS can be more accurate and valid by correcting the self-absorption effect.

  5. Phase-Field simulation of phase decomposition in Fe-Cr-Co alloy under an external magnetic field

    Science.gov (United States)

    Koyama, Toshiyuki; Onodera, Hidehiro

    2004-07-01

    Phase decomposition during isothermal aging of a Fe-Cr-Co ternary alloy under an external magnetic field is simulated based on the phase-field method. In this simulation, since the Gibbs energy available from the thermodynamic CALPHAD database of the equilibrium phase diagram is employed as a chemical free energy, the present calculation provides the quantitative microstructure changes directly linked to the phase diagram. The simulated microstructure evolution demonstrates that the lamella like microstructure elongated along the external magnetic field is evolved with the progress of aging. The morphological and temporal developments of the simulated microstructures are in good agreement with experimental results that have been obtained for this alloy system.

  6. Changes in cluster magnetism and suppression of local superconductivity in amorphous FeCrB alloy irradiated by Ar"+ ions

    International Nuclear Information System (INIS)

    Okunev, V.D.; Samoilenko, Z.A.; Szymczak, H.; Szewczyk, A.; Szymczak, R.; Lewandowski, S.J.; Aleshkevych, P.; Malinowski, A.; Gierłowski, P.; Więckowski, J.; Wolny-Marszałek, M.; Jeżabek, M.; Varyukhin, V.N.; Antoshina, I.A.

    2016-01-01

    We show that cluster magnetism in ferromagnetic amorphous Fe_6_7Cr_1_8B_1_5 alloy is related to the presence of large, D=150–250 Å, α-(Fe Cr) clusters responsible for basic changes in cluster magnetism, small, D=30–100 Å, α-(Fe, Cr) and Fe_3B clusters and subcluster atomic α-(Fe, Cr, B) groupings, D=10–20 Å, in disordered intercluster medium. For initial sample and irradiated one (Φ=1.5×10"1"8 ions/cm"2) superconductivity exists in the cluster shells of metallic α-(Fe, Cr) phase where ferromagnetism of iron is counterbalanced by antiferromagnetism of chromium. At Φ=3×10"1"8 ions/cm"2, the internal stresses intensify and the process of iron and chromium phase separation, favorable for mesoscopic superconductivity, changes for inverse one promoting more homogeneous distribution of iron and chromium in the clusters as well as gigantic (twice as much) increase in density of the samples. As a result, in the cluster shells ferromagnetism is restored leading to the increase in magnetization of the sample and suppression of local superconductivity. For initial samples, the temperature dependence of resistivity ρ(T)~T"2 is determined by the electron scattering on quantum defects. In strongly inhomogeneous samples, after irradiation by fluence Φ=1.5×10"1"8 ions/cm"2, the transition to a dependence ρ(T)~T"1"/"2 is caused by the effects of weak localization. In more homogeneous samples, at Φ=3×10"1"8 ions/cm"2, a return to the dependence ρ(T)~T"2 is observed. - Highlights: • The samples at high dose of ion irradiation become more homogeneous. • Gigantic increase in density of the samples (twice as much) is observed. • Ferromagnetism in large Fe–Cr clusters is restored. • Ferromagnetism of Fe–Cr clusters suppresses local superconductivity in them. • The participation of quantum defects in scattering of electrons is returned.

  7. Study of the microstructure and of microhardness variation of a Ni-Fe-Cr austenitic alloy by niobium

    International Nuclear Information System (INIS)

    Carvalho e Camargo, M.U. de; Lucki, G.

    1979-01-01

    The mechanisms of hardening and corrosion resistance increase in Ni-Fe-Cr austenitic stainless steels by Nb additions are of interest to nuclear technology Niobium additions to a 321 type stainless steel were made in order to study the microhardness, electrical resistivity and metallography. Experimental measurements results are shown. The effect of Nb additions as a micro-alloying element and the thermal and mechanical processes (cold working in particular) in the microstructure and microhardness properties of the 11% Ni - 70%Fe - 17% Cr austenitic alloys were studied. (Author) [pt

  8. Multiwall carbon nanotubes decorated with FeCr{sub 2}O{sub 4}, a new selective electrochemical sensor for amoxicillin determination

    Energy Technology Data Exchange (ETDEWEB)

    Ensafi, Ali Asghar, E-mail: Ensafi@cc.iut.ac.ir; Allafchian, Ali Reza; Rezaei, Behzad [Isfahan University of Technology, Department of Chemistry (Iran, Islamic Republic of)

    2012-11-15

    FeCr{sub 2}O{sub 4} nanoparticles were synthesized and then multiwall carbon nanotubes (MWCNTs) were decorated with FeCr{sub 2}O{sub 4} nanoparticles. The new nanoparticles were characterized with different techniques such as vibrating sample magnetometer, Fourier transform infrared spectroscopy, scanning surface microscopy, transmission electron microscopy (TEM), atomic force microscopy (AFM), and electrochemical impedance spectroscopy. The results of the study confirm that the particles are pure FeCr{sub 2}O{sub 4}-MWCNTs with a cubic structure. No diffraction peaks of other impurities such as FeO or Cr{sub 2}O{sub 3} were observed. The diffractive peaks of FeCr{sub 2}O{sub 4}-MWCNTs are broadened, implying that the crystalline size of FeCr{sub 2}O{sub 4}-MWCNTs particles is quite small. The mean particle size of FeCr{sub 2}O{sub 4}-MWCNTs calculated by Scherrer equation is about 25 nm, whereas the existence of particles with less than 30 nm size at FeCr{sub 2}O{sub 4}-MWCNTs is clearly reflected in 2D and 3D AFM images. The TEM image confirms that the spaghetti-like FeCr{sub 2}O{sub 4}-MWCNTs formed a porous structure. The synthesized FeCr{sub 2}O{sub 4}-MWCNTs nanoparticles could be used as a new electrocatalysis for voltammetric determination of amoxicillin (AMC). Under the optimized conditions at pH 7.5 and in differential pulse voltammetry, the oxidation peak current of AMC at the surface of the mediator has two linear dynamic ranges including 0.1-10.0 and 10.0-70.0 {mu}mol L{sup -1}. The detection limit of 0.05 {mu}mol L{sup -1} was achieved. The influence of potential interfering compounds on the selectivity was studied. Finally, the modified electrode showed good sensitivity, selectivity, and stability for the determination of AMC in real samples.

  9. The role of Zr and Nb in oxidation/sulfidation behavior of Fe-Cr-Ni alloys

    Energy Technology Data Exchange (ETDEWEB)

    Natesan, K. (Argonne National Lab., IL (USA)); Baxter, D.J. (Argonne National Lab., IL (USA) INCO Alloy Ltd., Hereford, England (UK))

    1990-11-01

    05Structural Fe-Cr-Ni alloys may undergo rapid degradation at elevated temperatures unless protective surface oxide scales are formed and maintained. The ability of alloys to resist rapid degradation strongly depends on their Cr content and the chemistry of the exposure environment. Normally, 20 wt % Cr is required for service at temperatures up to 1000{degree}C; the presence of sulfur, however, inhibits formation of a protective surface oxide scale. The oxidation and sulfidation behavior of Fe-Cr-Ni alloys is examined over a wide temperature range (650 to 1000{degree}C), with particular emphasis on the effects of alloy Cr content and the radiation of reactive elements such as Nb and Zr. Both Nb and Zr are shown to promote protective oxidation behavior on the 12 wt % Cr alloy in oxidizing environments and to suppress sulfidation in mixed oxygen/sulfur environments. Additions of Nb and Zr at 3 wt % level resulted in stabilization of Cr{sub 2}O{sub 3} scale and led to a barrier layer of Nb- or Zr-rich oxide at the scale/metal interface, which acted to minimize the transport of base metal cations across the scale. Oxide scales were preformed in sulfur-free environments and subsequently exposed to oxygen/sulfur mixed-gas atmospheres. Preformed scales were found to delay the onset of breakaway corrosion. Corrosions test results obtained under isothermal and thermal cycling conditions are presented. 58 refs., 55 figs., 8 tabs.

  10. Pre-equilibrium emission and nuclear level densities in neutron induced reactions on Fe, Cr and Ni isotopes

    International Nuclear Information System (INIS)

    Ivascu, M.; Avrigeanu, M.; Ivascu, I.; Avrigeanu, V.

    1989-01-01

    The experimentally well known (n,p), (n,α) and (n,2n) reaction excitation functions, from threshold to 20 MeV incident energy, and neutron, proton and alpha-particle emission spectra at 14.8 MeV from Fe, Cr and Ni isotopes are calculated in the frame of a generalized Geometry-Dependent-Hybrid pre-equilibrium emission model, including angular momentum and parity conservation and alpha-particle emission, and the Hauser-Feshbach statistical model. Use of a consistent statistical model parameter set enables the validation of the pre-equilibrium emission model. Moreover, an enhanced pre-equilibrium emission from higher spin composite system states, associated with higher incident orbital momenta, has been evidenced. Higher orbital momenta involved also in the emergent channels of this process are suggested by calculations of the residual nuclei level populations. Finally, the unitary account of the (n, p) and (n, 2n) reaction excitation functions for Fe, Cr and Ni isotopes has allowed the proper establishment of the limits of the transition excitation range between the two different nuclear level density models used at medium and higher excitation energies, respectively. (author). 83 refs, 15 figs

  11. Status of Wrought FeCrAl-UO2 Capsules Irradiated in the Advanced Test Reactor

    Energy Technology Data Exchange (ETDEWEB)

    Field, Kevin G. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Harp, J. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Core, G. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Linton, K. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2017-07-01

    Candidate cladding materials for accident tolerant fuel applications require extensive testing and validation prior to commercial deployment within the nuclear power industry. One class of cladding materials, FeCrAl alloys, is currently undergoing such effort. Within these activities is a series of irradiation programs within the Advanced Test Reactor. These programs are developed to aid in commercial maturation and understand the fundamental mechanisms controlling the cladding performance during normal operation of a typical light water reactor. Three different irradiation programs are on-going; one designed as a simple proof-of-principle concept, the other to evaluate the susceptibility of FeCrAl to fuel-cladding chemical interaction, and the last to fully simulate the conditions of a pressurized water reactor experimentally. To date, nondestructive post-irradiation examination has been completed on the rodlet deemed FCA-L3 from the simple proof-of-concept irradiation program. Initial results show possible breach of the rodlet under irradiation but further studies are needed to conclusively determine whether breach has occurred and the underlying reasons for such a possible failure. Further work includes characterizing additional rodlets following irradiation.

  12. Effects of Aging and W Addition on the Microstructure of Fe-Cr-Mn-N Stainless Steels

    International Nuclear Information System (INIS)

    Jeon, Yu Taek; Joo, Uk Hyon; Park, Yong Soo; Kim, Young Sik

    2000-01-01

    The effects of aging treatment on the precipitation behaviors of Fe-Cr-Mn-N stainless steels were studied using a transmission electron microscopy, scanning electron microscopy, optical microscopy and XRD. In the austenitic stainless steel having a single phase. M23C6 carbides were first precipitated in the grain boundary by aging and then grew from grain boundary into grain with aging time. Carbides showed lamellar structures. It was shown from the analysis of spot patterns that carbides had a coherent relation with matrix and their lattice parameter was roughly three times that of austenite. During initial stages of M23C6 carbide precipitation, the iron content was quite high. With increasing aging time, the chromium content was increased. As the tungsten was added to improve the corrosion resistance of the Fe-Cr-Mn-N stainless steels, ferrite phase was formed. This ferrite phase was decomposed to chi(χ) phase and secondary austenite. Chi phase was mainly enriched with tungsten, chromium and tungsten were depleted in the secondary austenite due to the formation of chi phase. M23C6 carbides were also formed in the grain boundary. Nickel stabilized the austenite phase and decreased the ferrite volume fraction. But nickel content was not sufficient to suppress the formation of ferrite, and precipitation behaviors were not changed

  13. Effects of aging treatment and W addition on the microstructure of Fe-Cr-Mn stainless steels

    International Nuclear Information System (INIS)

    Jeoun, Y. T.; Zoo, W. H.; Kim, Y. S.; Park, Y. S.

    1999-01-01

    The effects of aging treatment on the precipitaion behaviors of Fe-Cr-Mn-W stainless steels were studied using a transmission electron microscopy, scanning electron microscopy, optical microscopy and XRD. In the austenitic stainless steel showing a single phase, M 23 C 6 carbides were first precipitated in the grain boundary by aging and then grew from grain boundary into grain with aging time. Carbides showed lamellar structures. It was shown from the analysis of spot patterns that carbides had a coherent relation with matrix and their lattice parameter was roughly three times that of austenite. During initial stages of M 23 C 6 carbide precipitaion, the iron content was quite high. With increasing aging time, the chromium content increased. As the tungsten was added to improve the corrosion resistance of the Fe-Cr-Mn stainless steels, ferrite phase was formed. These ferrite phase was decomposed to chi(χ) phase and secondary austenite. Chi phase was mainly enriched with tungsten, chromium and tungsten were depleted in the secondary austenite due to the formation of chi phase. M 23 C 6 carbides were also formed in the grain boundary. Nickel stabilized the austenite phase and decreased the ferrite volume fraction. But nickel content was not sufficient to suppress the formation of ferrite, and precipitaion behaviors were not changed

  14. Oxide Morphology of a FeCrAl Alloy, Kanthal APMT, following Extended Aging at 300-600C

    Energy Technology Data Exchange (ETDEWEB)

    Li, Nan [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Parker, Stephen Scott [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Wood, Elizabeth Sooby [Univ. of Texas, San Antonio, TX (United States)

    2017-09-19

    Iron-chromium-aluminum (FeCrAl) alloys are of interest to the nuclear materials community due to their resistance to high temperature steam oxidation under accident conditions. The present work investigates oxide formation at temperatures relevant to light water reactor cladding operation following extended aging to assess growth kinetics, chemical composition, and microstructure of oxide formation on a commercial FeCrAl alloy, Fe-21wt.%Cr-5wt.%Al-3wt.%Mo (Kanthal APMT). Aging treatments were performed for 100-1000 hours in stagnant air at 300, 400, 500, and 600 °C, respectively. Oxide growth behavior under the investigated conditions follows a logarithmic time dependence. When the oxidization temperature is 400 °C or below, the oxide is amorphous. At 500 °C, isolated crystalline regions start to appear during short period aging time and expand with extended exposures. Crystalline α-Al2O3 oxide film develops at 600 °C and the correlated logarithmic rate constant decreases significantly, indicating enhanced oxidation resistance of the formed oxide film. In addition, Mo segregation at grain boundaries has been observed when the aging temperature exceeds 500 °C. The results of this study can be viewed as an upper bounding result for potential oxide coarsening during reactor operation.

  15. Determination of chemical activities of Fe, Cr, Ni and Mn in stainless steel 316 by Knudsen effusion cell mass spectrometry

    International Nuclear Information System (INIS)

    Venugopal, V.; Kulkarni, S.G.; Subbanna, C.S.; Sood, D.D.

    1995-01-01

    Cold-worked austenitic stainless steel of the type AISI 316 is being used as the cladding and wrapper materials in fast reactor fuel pins. Knowledge of the thermodynamic activities of the steel constituents is necessary to predict the possibility of fuel-cladding, coolant-cladding or fission product-cladding chemical reactions. The thermodynamic activities of Fe, Cr, Ni and Mn for stainless steel 316 were determined by measuring their partial pressures in the temperature range 1293-2120 K, using Knudsen effusion cell mass spectrometry. High purity Ag was used as an internal calibrant. The chemical activities of Fe (a Fe ), Cr (a Cr ), Ni (a Ni ) and Mn (a Mn ) were evaluated using literature data for the vapour pressures of pure metals. log a Fe ±0.18=-1.586+2074/T (T=1293-1872 K)log a Cr ±0.30=-2.350+2612/T (T=1293-2120 K)log a Ni ±0.20=-2.140+1794/T (T=1468-1974 K)log a Mn ±0.23=-2.041-5478/T (T=1302-1894 K) ((orig.))

  16. Report on fundamental modeling of irradiation-induced swelling and creep in FeCrAl alloys

    Energy Technology Data Exchange (ETDEWEB)

    Kohnert, Aaron A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Dasgupta, Dwaipayan [Univ. of Tennessee, Knoxville, TN (United States); Wirth, Brian [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Linton, Kory D. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2016-09-23

    In order to improve the accident tolerance of light water reactor (LWR) fuel, alternative cladding materials have been proposed to replace zirconium (Zr)-based alloys. Of these materials, there is a particular focus on iron-chromium-aluminum (FeCrAl) alloys due to much slower oxidation kinetics in high-temperature steam than Zr-alloys. This should decrease the energy release due to oxidation and allow the cladding to remain integral longer in the presence of high temperature steam, making accident mitigation more likely. As a continuation of the development for these alloys, the material response must be demonstrated to provide suitable radiation stability, in order to ensure that there will not be significant dimensional changes (e.g., swelling), as well as quantifying the radiation hardening and radiation creep behavior. In this report, we describe the use of cluster dynamics modeling to evaluate the defect physics and damage accumulation behavior of FeCrAl alloys subjected to neutron irradiation, with a particular focus on irradiation-induced swelling and defect fluxes to dislocations that are required to model irradiation creep behavior.

  17. Modeling of High Temperature Oxidation Behavior of FeCrAl Alloy by using Artificial Neural Network

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jae Joon; Ryu, Ho Jin [KAIST, Daejeon (Korea, Republic of)

    2016-10-15

    Refractory alloys are candidate materials for replacing current zirconium-base cladding of light water reactors and they retain significant creep resistance and mechanical strength at high temperatures up to 1500 ℃ due to their high melting temperature. Thermal neutron cross sections of refractory metals are higher than that of zirconium, however the loss of neutron can be overcome by reducing cladding thickness which can be facilitated with enhanced mechanical properties. However, most refractory metals show the poor oxidation resistance at a high temperature. Oxidation behaviors of the various compositions of FeCrAl alloys in high temperature conditions were modeled by using Bayesian neural network. The automatic relevance determination (ARD) technique represented the influence of the composition of alloying elements on the oxidation resistance of FeCrAl alloys. This model can be utilized to understand the tendency of oxidation behavior along the composition of each element and prove the applicability of neural network modeling for the development of new cladding material of light water reactors.

  18. Pressure effect on magnetic and transport properties of FeCr{sub 2}S{sub 4}

    Energy Technology Data Exchange (ETDEWEB)

    Xie, Y.M. [State Key Laboratory of Structural Chemistry, Fujian Institute of Research on the Structure of Matter, Chinese Academy of Sciences, Fuzhou 350002 (China); Tong, R. [Key Laboratory of Materials Physics, Institute of Solid State Physics, Chinese Academy of Sciences, Hefei 230031 (China); Yang, Z.R., E-mail: zryang@issp.ac.cn [Key Laboratory of Materials Physics, Institute of Solid State Physics, Chinese Academy of Sciences, Hefei 230031 (China)

    2016-10-15

    In this paper, the influence of chemical pressure caused by Se substituting and hydrostatic pressure on magnetic and transport properties of FeCr{sub 2}S{sub 4} have been investigated. In addition to a large irreversibility between zero-field-cooled (ZFC) and field-cooled (FC) magnetization under low magnetic field, FeCr{sub 2}S{sub 4} polycrystalline sample also shows a cusp-like anomaly around 70 K and a step-like transition around 9 K. With increasing Se content, ferrimagnetic transition temperature decreases, irreversibility between ZFC and FC magnetization increases. At the same time, both the step-like transition and the cusp-like anomaly in magnetization shift to a lower temperature and disappears gradually. All the above effects caused by Se substituting are in accord with the effects caused by applying hydrostatic pressure. Furthermore, we found magnetoresistance increases with increasing Se content, and attributed it to the stabilization of magnetic polarons. - Highlights: • Se doping makes the anomalies in magnetization shift toward lower temperatures. • Chemical pressure effects are in accord with hydrostatic pressure effects. • Magnetoresistance increases with increasing Se content.

  19. The effect of small 4th element alloying additions on the calculated phase stability in the Fe-Cr-Ni system

    International Nuclear Information System (INIS)

    Watkin, J.S.

    1979-01-01

    Recent studies into the void swelling of Fe-Cr-Ni alloys have revealed that the magnitude of swelling depends upon alloy constitution and this together with the fact that minor element additions also play a major role in swelling necessitate a detailed knowledge of the influence of small 4th element additions on phase stability. In this paper the effects of additions of Nb, Ti, Al, Mo, Co and C to the Fe-Cr-Ni ternary are assessed by calculation. They confirm the ferritising tendencies of Nb, Ti and Al and the strong austenitising effect of C. Confirmation is also found for the scaling factors in the equivalent Ni and Cr equations in common usage and the paper presents Fe-Cr-Ni ternary sections at 400, 550 and 700 0 C modified for 1 at.% addition of each of the above elements. (orig.) [de

  20. Influence of the chemical composition and the fabrication process on the behaviour of high temperature oxidation of Fe-Cr-Al alloys

    International Nuclear Information System (INIS)

    Clemendot, F.; Arnoldi, F.; Cerede, J.B.; Dionnet, B.; Nardou, F.; Duysen, J.C. van

    1993-01-01

    The oxidation behaviour of four industrial Fe-Cr-Al alloys was studied. Two of them were Fe-Cr-Al alloys fabricated either by melting or by powder metallurgy. The two other ones were Fe-Cr-Al-Y alloys either produced by melting or by mechanical alloying. On these alloys, we determined oxidation kinetics and observed the morphology of the oxide layer after isothermal and cyclic exposures from 1000 C up to 1300 C. The beneficial effect of yttrium on the adherence of oxide layers was confirmed. The powder metallurgy fabrication route does not improve the oxidation resistance of yttrium-free alloys. On the other hand, the association of the powder metallurgy and the addition of yttrium allow the manufacturing of alloys which present an excellent behaviour to high temperature oxidation. (orig.)

  1. Structural, electronic, magnetic, half-metallic, mechanical, and thermodynamic properties of the quaternary Heusler compound FeCrRuSi: A first-principles study.

    Science.gov (United States)

    Wang, Xiaotian; Khachai, Houari; Khenata, Rabah; Yuan, Hongkuan; Wang, Liying; Wang, Wenhong; Bouhemadou, Abdelmadjid; Hao, Liyu; Dai, Xuefang; Guo, Ruikang; Liu, Guodong; Cheng, Zhenxiang

    2017-11-23

    In this paper, we have investigated the structural, electronic, magnetic, half-metallic, mechanical, and thermodynamic properties of the equiatomic quaternary Heusler (EQH) compound FeCrRuSi using the density functional theory (DFT) and the quasi-harmonic Debye model. Our results reveal that FeCrRuSi is a half-metallic material (HMM) with a total magnetic moment of 2.0 μ B in agreement with the well-known Slater-Pauling rule M t  = Z t  - 24. Furthermore, the origin of the half-metallic band gap in FeCrRuSi is well studied through a schematic diagram of the possible d-d hybridization between Fe, Cr and Ru elements. The half-metallic behavior of FeCrRuSi can be maintained in a relatively wide range of variations of the lattice constant (5.5-5.8 Å) under uniform strain and the c/a ratio (0.96-1.05) under tetragonal distortion. The calculated phonon dispersion, cohesive and formation energies, and mechanical properties reveal that FeCrRuSi is stable with an EQH structure. Importantly, the compound of interest has been prepared and is found to exist in an EQH type structure with the presence of some B2 disorder. Moreover, the thermodynamic properties, such as the thermal expansion coefficient α, the heat capacity C V , the Grüneisen constant γ, and the Debye temperature Θ D are calculated.

  2. Preliminary Results on FeCrAl Alloys in the As-received and Welded State Designed to Have Enhanced Weldability and Radiation Tolerance

    International Nuclear Information System (INIS)

    Field, Kevin G.; Gussev, Maxim N.; Hu, Xunxiang; Yamamoto, Yukinori

    2015-01-01

    The present report summarizes and discusses the recent results on developing a modern, nuclear grade FeCrAl alloy designed to have enhanced radiation tolerance and weldability. The alloys used for these investigations are modern FeCrAl alloys based on a Fe-13Cr-5Al-2Mo-0.2Si-0.05Y alloy (in wt.%, designated C35M). Development efforts have focused on assessing the influence of chemistry and microstructure on the fabricability and performance of these newly developed alloys. Specific focus was made to assess the weldability, thermal stability, and radiation tolerance.

  3. Preliminary Results on FeCrAl Alloys in the As-received and Welded State Designed to Have Enhanced Weldability and Radiation Tolerance

    Energy Technology Data Exchange (ETDEWEB)

    Field, Kevin G. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Gussev, Maxim N. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Hu, Xunxiang [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Yamamoto, Yukinori [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2015-09-30

    The present report summarizes and discusses the recent results on developing a modern, nuclear grade FeCrAl alloy designed to have enhanced radiation tolerance and weldability. The alloys used for these investigations are modern FeCrAl alloys based on a Fe-13Cr-5Al-2Mo-0.2Si-0.05Y alloy (in wt.%, designated C35M). Development efforts have focused on assessing the influence of chemistry and microstructure on the fabricability and performance of these newly developed alloys. Specific focus was made to assess the weldability, thermal stability, and radiation tolerance.

  4. Hyperfine interactions studies in perovskite oxides of the type LaMO3 (M = Fe, Cr, Mn and Co)

    International Nuclear Information System (INIS)

    Junqueira, Astrogildo de Carvalho

    2004-01-01

    ABO 3 -type perovskite oxides have ideal cubic structure and usually show distortions to the orthorhombic or rombohedric symmetry. The A and B siteshave 12-fold and 6-fold oxygen coordination, respectively. Distortions of thecubic structure give rise to new electric, structural and magnetic propertieswhich have great technological and scientific interests. Magnetic dipole and electric quadrupole hyperfine interaction measurements were obtained using 111 In -> 111 Cd , 181 Hf -> 181 Ta e 140 La -> 140 Ceradioactive nuclei substituting for the A or B sites via Perturbed Angulargamma-gamma Correlation technique (1-4) . LaMO 3 (M = Fe, Cr, Mn and Co)samples were prepared through the chemical route known as Sol-Gel techniqueand analyzed with x-ray diffraction. Both 111 In and 181 Hf nuclei wereintroduced in to the sample during the chemical procedure and the 140 Lawas obtained by irradiating with neutrons in the IPEN reactor the natural Lapresent in the samples. One of the aims of this work was the analysis of theElectric Field Gradient (EFG) in the A and B sites as function oftemperature, crystal structure or the electronic characteristic of thetransition metal in the B site. The temperature range of the measurements wasabout from 4 K to 1400 K. The experimental EFG showed to be dependent of thesite occupation and the nuclear probe used in the measurements. Spintransition phenomena were also observed in LaCoO 3 samples, which confirmed amodel used to interpret the spin properties in such compound.Crystallographic phase transition effects on the hyperfine parameters inperovskites where M = Fe, Cr and K4n were also analyzed. An additional aim ofthis work was to carry out measurements in the antiferromagnetic region ofthe systems with M = Fe, Cr and Mn using the three radioactive nuclei. Theresults for the magnetic interaction measurements showed a strong influenceof the substitutional sites in the supertransferred magnetic hyperfine fieldfor all the three probe nuclei

  5. Modeling of sintering of functionally gradated materials

    International Nuclear Information System (INIS)

    Gasik, M.; Zhang, B.

    2001-01-01

    The functionally gradated materials (FGMs) are distinguished from isotropic materials by gradients of composition, phase distribution, porosity, and related properties. For FGMs made by powder metallurgy, sintering control is one of the most important factors. In this study sintering process of FGMs is modeled and simulated with a computer. A new modeling approach was used to formulate equation systems and the model for sintering of gradated hard metals, coupled with heat transfer and grain growth. A FEM module was developed to simulate FGM sintering in conventional, microwave and hybrid conditions, to calculate density, stress and temperature distribution. Behavior of gradated WC-Co hardmetal plate and cone specimens was simulated for various conditions, such as mean particle size, green density distribution and cobalt gradation parameter. The results show that the deformation behavior and stress history of graded powder compacts during heating, sintering and cooling could be predicted for optimization of sintering process. (author)

  6. New materials through a variety of sintering methods

    Science.gov (United States)

    Jaworska, L.; Cyboroń, J.; Cygan, S.; Laszkiewicz-Łukasik, J.; Podsiadło, M.; Novak, P.; Holovenko, Y.

    2018-03-01

    New sintering techniques make it possible to obtain materials with special properties that are impossible to obtain by conventional sintering techniques. This issue is especially important for ceramic materials for application under extreme conditions. Following the tendency to limit critical materials in manufacturing processes, the use of W, Si, B, Co, Cr should be limited, also. One of the cheapest and widely available materials is aluminum oxide, which shows differences in phase composition, grain size, hardness, strain and fracture toughness of the same type of powder, sintered via various methods. In this paper the alumina was sintered using the conventional free sintering process, microwave sintering, Spark Plasma Sintering (SPS), high pressure-high temperature method (HP-HT) and High Pressure Spark Plasma Sintering (HP SPS). Phase composition analysis, by X-ray diffraction of the alumina materials sintered using various methods, was carried out. For the conventional sintering method, compacts are composed of α-Al2O3 and θ-Al2O3. For compacts sintered using SPS, microwave and HP-HT methods, χ-Al2O3 and γ-Al2O3 phases were additionally present. Mechanical and physical properties of the obtained materials were compared between the methods of sintering. On the basis of images from scanning electron microscope quantitative analysis was performed to determine the degree of grain growth of alumina after sintering.

  7. Role of quaternary additions on dislocated martensite, retain austenite and mechanical properties of Fe/Cr/C structural steels

    International Nuclear Information System (INIS)

    Rao, B.V.N.

    1978-02-01

    The influence of quaternary alloy additions of Mn and Ni to Fe/Cr/C steels which have been designed to provide superior mechanical properties has been investigated. Transmission electron microscopy and x-ray analysis revealed increasing amounts of retained austenite with Mn up to 2 w/o and with 5 w/o Ni additions after quenching from 1100 0 C. This is accompanied by a corresponding improvement in toughness properties of the quaternary alloys. In addition, the generally attractive combinations of strength and toughness in these quaternary alloys is attributed to the production of dislocated lath martensite from a homogeneous austenite phase free from undissolved alloy carbides. Grain-refining resulted in a further increase in the amount of retained austenite

  8. The effect of alloying and treatment on martensite transformation during deformation in Fe-Cr-Mn steels with unstable austenite

    International Nuclear Information System (INIS)

    Malinov, L.S.; Konop, V.I.; Sokolov, K.N.

    1977-01-01

    The effect is studied of alloying with chromium (6-10%), silicon (1-2%), molybdenum (1-3%), and copper (2%), the heat treatment conditions, and the deformation conditions, or the martensitic transformation and mechanical properties of Fe-Cr-Mn steels of the transitional class based on 0G8AM2S. It is shown that appropriate alloying and treatment, taking into account the degree of stability of the austenite, can ensure a complex of high mechanical properties of the steels investigated. For instance, the treatment of steel 0Kh10AG8MD2S by the technique: hardening+ 40% deformation at 400 deg C + 10% deformation at room temperature has yielded the following mechanical properties: sigmasub(B)=150 kgf/mm 2 , sigmasub(T)=110 kgf/mm 2 , sigma=18%, psi=32%

  9. Effect of thermal cycling on the microstructure of a directionally solidified Fe, Cr, Al-TaC eutectic alloy

    Science.gov (United States)

    Harf, F. H.; Tewari, S. N.

    1977-01-01

    Cylindrical bars (1.2 cm diameter) of Fe-13.6Cr-3.7Al-9TaC (wt %) eutectic alloy were directionally solidified in a modified Bridgman type furnace at 1 cm/h. The alloy microstructure consisted of aligned TaC fibers imbedded in a bcc Fe-Cr-Al matrix. Specimens of the alloy were thermally cycled from 1100 to 425 C in a burner rig. The effects of 1800 thermal cycles on the microstructure was examined by scanning electron microscopy, revealing a zig-zag shape of TaC fibers aligned parallel to the growth direction. The mechanism of carbide solution and reprecipitation on the (111) easy growth planes, suggested previously to account for the development of irregular serrations in Co-Cr-Ni matrix alloys, is believed to be responsible for these zig-zag surfaces.

  10. Influence of sulphur and phosphorus on the hot deformation of Fe-Cr 13% high purity steel

    International Nuclear Information System (INIS)

    Lahreche, M.; Bouzabata, B.; Kobylanski, A.

    1995-01-01

    A series of Fe-Cr13%-C high purity steels containing increasing volume fractions of Sulphur (30, 60 and 100ppm) and Phosphorus (30, 60 and 100ppm) were prepared in order to study their hot deformation properties by tensile tests at various strain rates (10 -1 s -1 to 10 -4 s -1 ) and at temperatures from 700 C to 1100 C. It is observed that the hot ductility is lowered at 1000 C with the addition of sulphur. However, this decrease is relatively small (about 30% for 100ppm of sulphur) and quite similar for all additions of sulphur. When phosphorus is added, the embrittlement is along the whole deformed specimen. The usual criteria of ductility by parameter Z do not seem to be sufficient to describe this embrittlement. (orig.)

  11. Properties of rapidly solidified Fe-Cr-Al ribbons for the use as automotive exhaust gas catalyst substrates

    International Nuclear Information System (INIS)

    Emmerich, K.

    1993-01-01

    Metallic honeycomb structures are used as catalyst substrates in automotive exhaust gas systems. This application requires an outstanding corrosion resistance at elevated temperatures of the substrate material. Technical improvements can be achieved by the use of rapid solidification technology for the production of the Fe-Cr-Al ribbons since the Al content can be substantially increased from about 5% Al in the conventionally rolled material to about 12% Al in the rapid solidified ribbon. As a result the lifetime of the ribbon in a higher-temperature corrosion environment is drastically increased. In addition the scale/metal adherance is improved. The impediment of recrystallization in the rapidly solidified ribbons prevents an embrittlement even in carbonizing atmospheres. (orig.)

  12. Atomistic simulation of the influence of Cr on the mobility of the edge dislocation in Fe(Cr) alloys

    International Nuclear Information System (INIS)

    Hafez Haghighat, S.M.; Terentyev, D.; Schaeublin, R.

    2011-01-01

    In this work Fe-Cr compounds, as model alloys for the ferritic base steels that are considered as main candidates for the structural materials of the future fusion reactors, are studied using molecular dynamics simulations. The Cr or so-called α' precipitates, which are obstacles to dislocations, affect mechanical properties, leading to hardening and loss of ductility. The flow stress to move an edge dislocation in a Cr solid solution in pure Fe is studied as a function of Cr content. The strength of a nanometric Cr precipitate as obstacle to an edge dislocation in pure Fe is investigated as a function of its Cr content. Results show that with increasing Cr content the precipitate obstacle strength increases, with a strong sensitivity to the local atomic order. Temperature induces a monotonic decrease of the flow stress of the Cr solid solution and of the Cr precipitate obstacle strength.

  13. Assessment of phase constitution on the Al-rich region of rapidly solidified Al-Co-Fe-Cr alloys

    Energy Technology Data Exchange (ETDEWEB)

    Wolf, W., E-mail: witorw@gmail.com [Programa de Pós-Graduação em Ciência e Engenharia de Materiais, Universidade Federal de São Carlos, Rod. Washington Luiz, Km 235, 13565-905 São Carlos, SP (Brazil); Bolfarini, C., E-mail: cbolfa@ufscar.br [Departamento de Engenharia de Materiais, Universidade Federal de São Carlos, Rod. Washington Luiz, Km 235, 13565-905 São Carlos, SP (Brazil); Kiminami, C.S., E-mail: kiminami@ufscar.br [Departamento de Engenharia de Materiais, Universidade Federal de São Carlos, Rod. Washington Luiz, Km 235, 13565-905 São Carlos, SP (Brazil); Botta, W.J., E-mail: wjbotta@ufscar.br [Departamento de Engenharia de Materiais, Universidade Federal de São Carlos, Rod. Washington Luiz, Km 235, 13565-905 São Carlos, SP (Brazil)

    2016-12-15

    The formation of quasicrystalline approximants in rapidly solidified Al-Co-Fe-Cr alloys was investigated. Alloys of atomic composition Al{sub 71}Co{sub 13}Fe{sub 8}Cr{sub 8}, Al{sub 77}Co{sub 11}Fe{sub 6}Cr{sub 6} and Al{sub 76}Co{sub 19}Fe{sub 4}Cr{sub 1} were produced using melt spinning and arc melting methods and their microstructural characterization was carried out by X-ray diffraction, scanning electron microscopy and transmission electron microscopy. Up to the present there is no consensus in the literature regarding the formation of quasicrystalline phase or quasicrystalline approximants in the Al{sub 71}Co{sub 13}Fe{sub 8}Cr{sub 8} alloy. This work presents, for the first time, a detailed structural characterization of selected alloys in the Al-Co-Fe-Cr system close to the atomic composition Al{sub 71}Co{sub 13}Fe{sub 8}Cr{sub 8}. The results indicated the samples to be composed, mostly, by two intermetallic phases, which are quaternary extensions of Al{sub 5}Co{sub 2} and Al{sub 13}Co{sub 4} and are quasicrystalline approximants. Although the Al{sub 5}Co{sub 2} phase has already been reported in the Al{sub 71}Co{sub 13}Fe{sub 8}Cr{sub 8} alloy, the presence of the monoclinic Al{sub 13}Co{sub 4} is now identified for the first time in the as cast state. In the binary Al-Co system a quasicrystalline phase is known to form in a rapidly solidified alloy with composition close to the monoclinic and orthorhombic Al{sub 13}Co{sub 4} phases. This binary quasicrystalline phase presents an average valence electron per atom (e/a) between 1.7 and 1.9; thus, in addition to the Al{sub 71}Co{sub 13}Fe{sub 8}Cr{sub 8} alloy, the compositions Al{sub 77}Co{sub 11}Fe{sub 6}Cr{sub 6} and Al{sub 76}Co{sub 19}Fe{sub 4}Cr{sub 1} were chosen to be within the region of formation of the quaternary extension of the Al{sub 13}Co{sub 4} phase and also within the (e/a) of 1.7 to 1.9. However, no quasicrystalline phase is present in any of the studied alloys. The Al-Co-Fe-Cr system

  14. Production and characterization of stainless steel based Fe-Cr-Ni-Mn-Si(-Co) shape memory alloys

    International Nuclear Information System (INIS)

    Otubo, J.

    1995-01-01

    It is well known that the Fe based alloys can exhibit shape memory effect due to the γ to ε martensitic transformation. The effect may not be as striking as observed in the NiTi alloy but it might become attractive from the practical point of view. In this work, two compositions of Fe-Cr-Ni-Mn-Si(-Co) stainless steel based shape memory alloy, prepared by the VIM technique, will be presented. The results are good with shape recovery of 95% for a pre-strain of 4% after some training cycles. In terms of workability the alloys produced are worse than the usual AISI304. However, adjusting the thermo-mechanical processing, it is perfectly possible to produce wire as thin as 1,20mm in dia. or down. (orig.)

  15. Two-body, dry abrasive wear of Fe/Cr/C experimental alloys - relationship between microstructure and mechanical properties

    International Nuclear Information System (INIS)

    Kwok, C.K.S.

    1982-01-01

    A systematic study of abrasive wear resistance of Fe/Cr/Mn based alloys has been carried out using a two body pin-on-disc wear machine. Abrasives used were silicon carbide, alumina and quartz. The objective of this study was to evaluate the abrasive wear resistance and to investigate the relationships between microstructure, mechanical properties, and abrasive wear resistance for these experimental alloys. Several commercial alloys were also tested to provide a basis for comparison. The goal of this study was to develop information so as to improve wear resistance of these experimental alloys by means of thermal treatments. Grain-refinement by double heat treatment was carried out in this research

  16. Study of the Reactive-element Effect in Oxidation of Fe-cr Alloys Using Transverse Section Analytical Electron Microscopy

    Science.gov (United States)

    King, W. E.; Ethridge, E. C.

    1985-01-01

    The role of trace additions of reactive elements like Y, Ce, Th, or Hf to Cr bearing alloys was studied by applying a new developed technique of transverse section analytical electron microscopy. This reactive-element effect improves the high temperature oxidation resistance of alloys by strongly reducing the high temperature oxidation rate and enhancing the adhesion of the oxide scale, however, the mechanisms for this important effect remain largely unknown. It is indicated that the presence of yttrium affects the oxidation of Fe-Cr-Y alloys in at least two ways. The reactive element alters the growth mechanism of the oxide scale as evidenced by the marked influence of the reactive element on the oxide scale microstructure. The present results also suggest that reactive-element intermetallic compounds, which internally oxidize in the metal during oxidation, act as sinks for excess vacancies thus inhibiting vacancy condensation at the scale-metal interface and possibly enhancing scale adhesion.

  17. Study of the conduction phenomenon in the system Zn(1-x)FeCrO4Nix

    International Nuclear Information System (INIS)

    Zhou Yuan; Xia Yuanfu; Zhang Shiyuan; Chen Kunji

    1993-01-01

    In order to explore an 'anomalous' conduction phenomenon in the system Zn (1-x) FeCrO 4 Ni x which was investigated with Moessbauer spectra, X-rays diffraction, infrared spectra and other methods. The results show that the conductivity anomaly is not an intrinsic behavior but arises from the moisture-adsorption. Their native conduction is similar to that of semiconductors, obeying the relationship σ = σ ∝ exp (E a /KT). All samples crystallize in cubic symmetry and their lattice parameters increase with x. The cation distribution is (Zn (1-x) Fe x ) [Fe ( -1 -x) Ni x Cr]O 4 . No phase change occurs in the temperature range from 283 to 423 K

  18. Assessment of phase constitution on the Al-rich region of rapidly solidified Al-Co-Fe-Cr alloys

    International Nuclear Information System (INIS)

    Wolf, W.; Bolfarini, C.; Kiminami, C.S.; Botta, W.J.

    2016-01-01

    The formation of quasicrystalline approximants in rapidly solidified Al-Co-Fe-Cr alloys was investigated. Alloys of atomic composition Al 71 Co 13 Fe 8 Cr 8 , Al 77 Co 11 Fe 6 Cr 6 and Al 76 Co 19 Fe 4 Cr 1 were produced using melt spinning and arc melting methods and their microstructural characterization was carried out by X-ray diffraction, scanning electron microscopy and transmission electron microscopy. Up to the present there is no consensus in the literature regarding the formation of quasicrystalline phase or quasicrystalline approximants in the Al 71 Co 13 Fe 8 Cr 8 alloy. This work presents, for the first time, a detailed structural characterization of selected alloys in the Al-Co-Fe-Cr system close to the atomic composition Al 71 Co 13 Fe 8 Cr 8 . The results indicated the samples to be composed, mostly, by two intermetallic phases, which are quaternary extensions of Al 5 Co 2 and Al 13 Co 4 and are quasicrystalline approximants. Although the Al 5 Co 2 phase has already been reported in the Al 71 Co 13 Fe 8 Cr 8 alloy, the presence of the monoclinic Al 13 Co 4 is now identified for the first time in the as cast state. In the binary Al-Co system a quasicrystalline phase is known to form in a rapidly solidified alloy with composition close to the monoclinic and orthorhombic Al 13 Co 4 phases. This binary quasicrystalline phase presents an average valence electron per atom (e/a) between 1.7 and 1.9; thus, in addition to the Al 71 Co 13 Fe 8 Cr 8 alloy, the compositions Al 77 Co 11 Fe 6 Cr 6 and Al 76 Co 19 Fe 4 Cr 1 were chosen to be within the region of formation of the quaternary extension of the Al 13 Co 4 phase and also within the (e/a) of 1.7 to 1.9. However, no quasicrystalline phase is present in any of the studied alloys. The Al-Co-Fe-Cr system, around the compositions studied, is composed of quaternary extensions of Al-Co intermetallic phases, which present solubility of Fe and Cr at Co atomic sites. - Highlights: •The Al rich region of the AlCoFeCr

  19. Influence of Various Process Parameters on the Density of Sintered Aluminium Alloys

    Directory of Open Access Journals (Sweden)

    Mateusz Laska

    2012-01-01

    Full Text Available This paper presents the results of density measurements carried out on Alumix sintered parts. ECKA Alumix aluminium powders were used because of their wide application in the powder metallurgy industry. The compacts were produced using a wide range of compaction pressures for three different chemical compositions. The compacts were then sintered under a pure dry nitrogen atmosphere at three different temperatures. The heating and cooling rates were the same throughout the entire test. The results showed that the green density increases with compaction pressure, but that sintered density is independent of green density (compaction pressure for each sintering temperature.

  20. Microstructure, Wear Behavior and Corrosion Resistance of WC-FeCrAl and WC-WB-Co Coatings

    Directory of Open Access Journals (Sweden)

    Janette Brezinová

    2018-05-01

    Full Text Available The paper is focused on investigating the quality of two grades of thermally sprayed coatings deposited by high-velocity oxygen fuel (HVOF technology. One grade contains WC hard particles in an environmentally progressive Ni- and Co-free FeCrAl matrix, while the second coating contains WC and WB hard particles in a cobalt matrix. The aim of the experimental work was to determine the effect of thermal cyclic loading on the coatings’ resistance to adhesive, abrasive and erosive wear. Abrasive wear was evaluated using abrasive cloth of two grit sizes, and erosive wear was evaluated by a dry-pot wear test in a pin mill at two sample angles. Adhesion wear resistance of the coatings was determined by a sliding wear test under dry friction conditions and in a 1 mol water solution of NaCl. Corrosion resistance of the coatings was evaluated using potentiodynamic polarization tests. Metallographic cross-sections were used for measurement of the microhardness and thickness and for line energy-dispersive X-ray (EDX analysis. The tests proved the excellent resistance of both coatings against adhesive, abrasive, and erosive wear, as well as the ability of the WC-WB-Co coating to withstand alternating temperatures of up to 600 °C. The “green carbide” coating (WC-FeCrAl can be recommended as an environmentally friendly replacement for Ni- and Co-containing coatings, but its operating temperature is strictly limited to 500 °C in air.

  1. Precipitation sensitivity to alloy composition in Fe-Cr-Mn austenitic steels developed for reduced activation for fusion application

    International Nuclear Information System (INIS)

    Maziasz, P.J.; Klueh, R.L.

    1988-01-01

    Special austenitic steels are being designed in which alloying elements like Mo, Nb, and Ni are replaced with Mn, W, V, Ti, and/or Ta to reduce the long-term radioactivity induced by fusion reactor irradiation. However, the new steels still need to have properties otherwise similar to commercial steels like type 316. Precipitation strongly affects strength and radiation-resistance in austenitic steels during irradiation at 400--600/degree/C, and precipitation is also usually quite sensitive to alloy composition. The initial stage of development was to define a base Fe-Cr-Mn-C composition that formed stable austenite after annealing and cold-working, and resisted recovery or excessive formation of coarse carbide and intermetallic phases during elevated temperature annealing. These studies produced a Fe-12Cr-20Mn-0.25C base alloy. The next stage was to add the minor alloying elements W, Ti, V, P, and B for more strength and radiation-resistance. One of the goals was to produce fine MC precipitation behavior similar to the Ti-modified Fe-Cr-Ni prime candidate alloy (PCA). Additions of Ti+V+P+B produced fine MC precipitation along network dislocations and recovery/recrystallization resistance in 20% cold worked material aged at 800/degree/C for 166h, whereas W, Ti, W+Ti, or Ti+P+B additions did not. Addition of W+Ti+V+P+B also produced fine MC, but caused some σ phase formation and more recrystallization as well. 29 refs., 14 figs., 9 tabs

  2. Fabrication of Fe-Cr-Mo powder metallurgy steel via a mechanical-alloying process

    Science.gov (United States)

    Park, Jooyoung; Jeong, Gowoon; Kang, Singon; Lee, Seok-Jae; Choi, Hyunjoo

    2015-11-01

    In this study, we employed a mechanical-alloying process to manufacture low-alloy CrL and CrM steel powders that have similar specifications to their water-atomized counterparts. X-ray diffraction showed that Mo and Cr are alloyed in Fe after four cycles of planetary milling for 1 h at 150 RPM with 15-min pauses between the cycles (designated as P2C4 process). Furthermore, the measured powder size was found to be similar to that of the water-atomized counterparts according to both scanning electron microscope images and laser particle size analysis. The samples were sintered at 1120 °C, after which the P2C4-milled CrL showed similar hardness to that of water-atomized CrL, whereas the P2C4-milled CrM showed about 45% lower hardness than that of its water-atomized counterpart. Water-atomized CrM consists of a well-developed lathtype microstructure (bainite or martensite), while a higher fraction of polygonal ferrite is observed in P2C4-milled CrM. This phase difference causes the reduction of hardness in the P2C4-milled CrM, implying that the phase transformation behavior of specimens produced via powder metallurgy is influenced by the powder fabrication method.

  3. The corrosion and mechanical behaviour of Al, FeCrAlY, and CoCrAlY coatings in aggressive environments

    NARCIS (Netherlands)

    Haanappel, V.A.C.; Haanappel, V.A.C.; Geerdink, Bert; Fransen, T.; Gellings, P.J.

    1991-01-01

    The mechanical and chemical behaviours of aluminide coatings applied by pack cementation, FeCrAlY coatings applied by plasma spraying and CoCrAlY coatings applied by electrodeposition were studied. The coatings were pretreated for 0.5 h in argon at 1373 K to improve the adhesion and structural

  4. Influence of Preoxidation on High-Temperature Corrosion of a FeCrAl Alloy Under Conditions Relevant to Biomass Firing

    DEFF Research Database (Denmark)

    Okoro, Sunday Chukwudi; Montgomery, Melanie; Jappe Frandsen, Flemming

    2018-01-01

    Preoxidation of a commercial FeCrAl alloy (Kanthal APM) was evaluated as a surface modification approach to reduce alkali chloride-induced corrosion during biomass firing in power plants. Samples of the alloy preoxidized at 900 °C in O2 or O2 + 10 vol% H2O, and at 1100 °C in O2, were coated...

  5. The effect of heat treatment on recrystallized microstructure, precipitation and ductility of hot-rolled Fe-Cr-Al-REM ferritic stainless steel sheets

    Energy Technology Data Exchange (ETDEWEB)

    Qu, H.P., E-mail: quhuapeng0926@163.com [Institute for Special Steels (Formerly Institute for Structural Materials), Central Iron and Steel Research Institute (CISRI), 76 HaiDianNan Road, Beijing 100081 (China); Lang, Y.P. [Institute for Special Steels (Formerly Institute for Structural Materials), Central Iron and Steel Research Institute (CISRI), 76 HaiDianNan Road, Beijing 100081 (China); Yao, C.F. [Institute for Special Steels (Formerly Institute for Structural Materials), Central Iron and Steel Research Institute (CISRI), 76 HaiDianNan Road, Beijing 100081 (China); Zhuozhou Works, Central Iron and Steel Research Institute (CISRI), 2 HuoJuNan Road, Zhuozhou 072750, Hebei (China); Chen, H.T.; Yang, C.Q. [Institute for Special Steels (Formerly Institute for Structural Materials), Central Iron and Steel Research Institute (CISRI), 76 HaiDianNan Road, Beijing 100081 (China)

    2013-02-01

    This study presents research works about the effects of heat treatment on recrystallized equiaxed grain size, precipitation, room temperature (RT) toughness and ductile to brittle transition temperature (DBTT) of Fe-Cr-Al-REM ferritic stainless steel (FSS) hot-rolled sheet. Results showed that the recrystallization of hot-rolled Fe-Cr-Al-REM FSS sheet could be completed after annealing treatment at 750 Degree-Sign C for 15 min with the equiaxed grain diameter of approximately 50 {mu}m. Inappropriate annealing treatment would inevitably leads to the unexpected grain coarsening. On the other hand, a great deal of needle-like or spot-like fine aluminum-lanthanum compound Al{sub 11}La{sub 3} precipitates were observed in the ferrite matrix after 1 h aging treatment at 750 Degree-Sign C. The microstructure observation results associated with the impact test definitely illustrated that the Al{sub 11}La{sub 3} precipitates was the reason for the brittle crack in the as-casted ingot and as-forged slab. The real DBTT of the annealed Fe-Cr-Al-REM FSS sheet with average grain size of about 50 {mu}m was -4 Degree-Sign C. Meanwhile, the DBTT of the hot-rolled Fe-Cr-Al-REM stainless steel sheet was evidently increased as the recrystallized grain size increased.

  6. Second Annual Progress Report on Radiation Tolerance of Controlled Fusion Welds in High Temperature Oxidation Resistant FeCrAl Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Field, Kevin G. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Gussev, Maxim N. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Yamamoto, Yukinori [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Howard, Richard H. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Briggs, Samuel A. [Univ. of Wisconsin, Madison, WI (United States)

    2016-12-30

    The present report summarizes and discusses the current results and on-going activity towards developing a modern, nuclear grade FeCrAl alloy designed to have enhanced radiation tolerance and weldability under the Department of Energy (DOE) Nuclear Energy Enabling Technologies (NEET) program.

  7. Influence of irradiation with energy-rich particles on the hardness of the Fe-Cr alloy; Einfluss der Bestrahlung mit energiereichen Teilchen auf die Haerte von Fe-Cr-Legierungen

    Energy Technology Data Exchange (ETDEWEB)

    Heintze, Cornelia

    2013-01-14

    Ferritic/martensitic and oxide dispersion strengthened ferritic/martensitic steels are candidate structural materials for components exposed to high neutron fluxes in future nuclear applications like fusion and generation IV fission reactors. The ductilebrittle transition and its shift to higher temperatures which is predominantly caused by irradiation hardening are main concerns for these materials. In the present work, the irradiation behaviour of binary Fe-Cr model alloys, which represent a simplified model for ferritic/martensitic steels, is studied. To this end irradiation with iron ions is used in order to simulate the neutron-induced damage. Due to the limited penetration depth characterization methods suitable for thin layers have to be applied. In the present case, nanohardness testing and transmission electron microscopy (TEM) are employed. The results, including the irradiation-induced hardness change of the layer as a function of chromium content, fluence and irradiation temperature and, for selected cases, quantitative TEM analyses, were exploited to identify irradiation-induced dislocation loops as one source of irradiation hardening. Additional results of small-angle neutron scattering experiments on neutron-irradiated specimens of the same alloys show that nm-scaled α'-phase precipitates also significantly contribute to the irradiation-induced hardness increase. An Orowan model is used to estimate the obstacle strengths posed to dislocation glide by these lattice defects. The topic is stepwise extended to more complex situations with respect to the irradiation conditions and the materials. Considering simultaneous and sequential irradiations with iron- and helium-ions it is shown that the effect of helium on irradiation hardening depends on the chronological order of the irradiations and that the simultaneous introduction of helium in fusion-relevant concentrations amplifies irradiation hardening based on a synergistic effect. There is no

  8. The microstructure of neutron-irradiated Fe-Cr alloys: A small-angle neutron scattering study

    International Nuclear Information System (INIS)

    Heintze, C.; Bergner, F.; Ulbricht, A.; Eckerlebe, H.

    2009-01-01

    Ferritic-martensitic chromium steels are candidate materials for future applications in both Gen-IV fission and fusion technology. Experimental investigation of neutron-irradiated Fe-Cr model alloys is important in order to gain a better understanding of the interplay of chromium content and irradiation behaviour. Small-angle neutron scattering (SANS) is particularly well suited to unfold the size distribution of non-planar irradiation-induced nanoscale features such as defect-solute clusters, nanovoids and α'- particles. This size distribution represents a statistically reliable average over a macroscopic volume. Assumptions on the dominant type of features can be checked against the ratio of magnetic and nuclear scattering. The materials investigated in this work are commercial-purity Fe-Cr alloys of nominal compositions Fe-2.5Cr, Fe-5Cr, Fe- 9Cr and Fe-12.5Cr (at %). Neutron irradiation was performed in the reactor BR2 at Mol (Belgium) at a temperature of 300 deg. C and neutron flux of 9 x 10 13 cm -2 s -1 (E > 1 MeV) [Matijasevic, JNM 377 (2008) 147]. The neutron exposures expressed in units of displacements per atom correspond to 0.6 and 1.5 dpa. A wavelength of 0.58 nm and three detector-sample distances of 1, 4 and 16 m were used in the SANS experiments carried out at the SANS-2 facility of GKSS Geesthacht (Germany). The samples were placed in a saturation magnetic field in order to separate magnetic and nuclear contributions. The scattering curves obtained for the unirradiated conditions of the four Fe-Cr alloys were taken as reference. We have found that the volume fraction of scatterers slightly increases with neutron exposure (Fe-9Cr) or exhibits a saturation-like behaviour (Fe-2.5Cr, Fe-5Cr and Fe-12.5Cr) and that the volume fraction at 1.5 dpa is an increasing function of the chromium level with a slight increase up to 9 at%Cr and a steep increase between 9 and 12.5 at%Cr. The radii of irradiation-induced scatterers are essentially less than 8 nm and

  9. Preliminary Analysis of the General Performance and Mechanical Behavior of Irradiated FeCrAl Base Alloys and Weldments

    Energy Technology Data Exchange (ETDEWEB)

    Gussev, Maxim N. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Field, Kevin G. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Briggs, Samuel A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Yamamoto, Yukinori [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2016-09-30

    The iron-based, iron-chromium-aluminum (FeCrAl) alloys are promising, robust materials for deployment in current and future nuclear power plants. This class of alloys demonstrates excellent performance in a range of environments and conditions, including high-temperature steam (>1000°C). Furthermore, these alloys have the potential to have prolonged survival under loss-of-coolant accident (LOCA) conditions compared to the more traditional cladding materials that are either Zr-based alloys or austenitic steels. However, one of the issues associated with FeCrAl alloys is cracking during welding. The present project investigates the possibility of mitigating welding-induced cracking via alloying and precise structure control of the weldments; in the frame work of the project, several advanced alloys were developed and are being investigated prior to and after neutron irradiation to provide insight into the radiation tolerance and mechanical performance of the weldments. The present report provides preliminary results on the post-irradiation characterization and mechanical tests performed during United States Fiscal Year (FY) 2016. Chapter 1 provides a general introduction, and Chapter 2 describes the alloy compositions, welding procedure, specimen geometry and manufacturing parameters. Also, a brief discussion of the irradiation at the High Flux Isotope Reactor (HFIR) is provided. Chapter 3 is devoted to the analysis of mechanical tests performed at the hot cell facility; tensile curves and mechanical properties are discussed in detail focusing on the irradiation temperature. Limited fractography results are also presented and analyzed. The discussion highlights the limitations of the testing within a hot cell. Chapter 4 underlines the advantages of in-situ testing and discusses the preliminary results obtained with newly developed miniature specimens. Specimens were moved to the Low Activation Materials Development and Analysis (LAMDA) laboratory and prepared for

  10. On the sintering kinetics in UO2

    International Nuclear Information System (INIS)

    Marajofsky, A.

    1998-01-01

    The fabrication process of UO 2 pellets from powders involve pressing and a sintering anneal at high temperature (1650 deg. C to 1750 deg. C) during two or more hours in a hydrogen atmosphere. An alternative method is the oxidative sintering, made at lower temperature (1000 deg. C to 1300 deg. C) in a CO 2 or CO/CO 2 atmosphere. The sintering phenomena consist in the densification of the material by a thermal treatment below the fusion point. For a compact made by pressing a powder, sintering is the process of annulation of the porosity present in the compact or pellet. Several theories describe the sintering phenomena dividing it in three stages, initial, intermediate and final: in all of them the densification is a continuous growing function of time. Nevertheless it has been experimentally reported that a reduction of the density occurs in the third step of the sintering. The phenomena has been called solarization. Solarization has been attributed to the effect of the evolved gases from additives or to the CO 2 atmosphere in oxidative sintering. Thus, it is convenient to distinguish between solarization in oxidative or reducing conditions. Reducing solarization is a consequence of the tendency towards equilibrium of intergranular pores. In oxidative sintering it occurs in the reducing anneal after the sintering and is due to the change in the lattice parameter. This work shows examples of both types of solarization and qualitative interpretation of this phenomena. Both situations show the need of strict control of the sintering and powder production conditions. (author)

  11. Titanium Powder Sintering in a Graphite Furnace and Mechanical Properties of Sintered Parts

    Directory of Open Access Journals (Sweden)

    Changzhou Yu

    2017-02-01

    Full Text Available Recent accreditation of titanium powder products for commercial aircraft applications marks a milestone in titanium powder metallurgy. Currently, powder metallurgical titanium production primarily relies on vacuum sintering. This work reported on the feasibility of powder sintering in a non-vacuum furnace and the tensile properties of the as-sintered Ti. Specifically, we investigated atmospheric sintering of commercially pure (C.P. titanium in a graphite furnace backfilled with argon and studied the effects of common contaminants (C, O, N on sintering densification of titanium. It is found that on the surface of the as-sintered titanium, a severely contaminated porous scale was formed and identified as titanium oxycarbonitride. Despite the porous surface, the sintered density in the sample interiors increased with increasing sintering temperature and holding time. Tensile specimens cut from different positions within a large sintered cylinder reveal different tensile properties, strongly dependent on the impurity level mainly carbon and oxygen. Depending on where the specimen is taken from the sintered compact, ultimate tensile strength varied from 300 to 580 MPa. An average tensile elongation of 5% to 7% was observed. Largely depending on the interstitial contents, the fracture modes from typical brittle intergranular fracture to typical ductile fracture.

  12. Factors Affecting the Sintering of UO2 Pellets

    International Nuclear Information System (INIS)

    El-Hakim, E.; Afifi, Y.K.

    1999-01-01

    Sintering of UO 2 pellets is affected by many parameters such as; UO 2 powder parameters, the conditions followed for preparing the green UO 2 pellets and the sintering scheme(heating and cooling rate, soaking time and temperature). The aim of this work is to study the effect of some these parameters on the characteristics of the sintered UO 2 pellets were qualified according to the technical specifications of Candu fuel. Pressed green pellets at different pressing force (15 to 50 k N) were sintered at 1650 ±20 degree for two hours to study the effect of pressing force on the sintered pellets characteristics; visual inspection, pellet dimensions, density and shrinkage ratio. Compacted green pellets at a pressing force of 48 k N were sintered at different sintering temperature (1600± 20 degree, 1650 ±20 degree, 1700± 20 degree) for two hours to study the effect of sintering temperature on the sintered pellets characteristics. The effect of the heating rate (200,300 and 400 degree per hour) on the sintered pellets characteristics was also investigated. It was found that the pressing force used to compact the green pellets had an effect on the density of the sintered pellets. Pellets pressed at 15 k N have a density of 10.3 g/cm 3 while, those pressed at 50 k N have a density of 10.6 g/cm 3. It was observed that increasing the heating rate to 400 degree /h lead to cracked pellets

  13. Behavior of U3Si2 Fuel and FeCrAl Cladding under Normal Operating and Accident Reactor Conditions

    International Nuclear Information System (INIS)

    Gamble, Kyle Allan Lawrence; Hales, Jason Dean; Barani, Tommaso; Pizzocri, Davide; Pastore, Giovanni

    2016-01-01

    As part of the Department of Energy's Nuclear Energy Advanced Modeling and Simulation program, an Accident Tolerant Fuel High Impact Problem was initiated at the beginning of fiscal year 2015 to investigate the behavior of \\usi~fuel and iron-chromium-aluminum (FeCrAl) claddings under normal operating and accident reactor conditions. The High Impact Problem was created in response to the United States Department of Energy's renewed interest in accident tolerant materials after the events that occurred at the Fukushima Daiichi Nuclear Power Plant in 2011. The High Impact Problem is a multinational laboratory and university collaborative research effort between Idaho National Laboratory, Los Alamos National Laboratory, Argonne National Laboratory, and the University of Tennessee, Knoxville. This report primarily focuses on the engineering scale research in fiscal year 2016 with brief summaries of the lower length scale developments in the areas of density functional theory, cluster dynamics, rate theory, and phase field being presented.

  14. Stability of passive films on amorphous Fe-Cr alloys with boron and phosphorus with impedance spectroscopy

    International Nuclear Information System (INIS)

    Virtanen, S.; Elsener, B.; Boehni, H.

    1989-01-01

    The mechanism of the passivation and the effect of metalloids on the stability of the passive films of amorphous Fe-Cr-(B,P,C) alloys has been investigated by polarization measurements, impedance spectroscopy and potential decay measurements. The results show that phosphorus facilitates the active/passive-transition by forming a porous iron-phosphate pre-passive layer on the alloy surface in the active range of the dissolution. This layer blocks the active sites of the surface and accelerates the cathodic H 2 -evolution reaction. The formation of the passivating chromium oxide layer takes place in the pores of this layer. In the passive range of the alloys oxidized phosphorus gets incorporated in the outer layer of the passive film. The presence of oxidized phosphorus as PO 4 3- anions in the passive film increases the localized corrosion resistance in Cl-containing solutions. The effect of the incorporated phosphates in the passive film is discussed with respect to the bipolar fixed-charge induced passivity model. The phosphates make the outer layer of the passive film cation-selective and thus hinder the penetration of the chlorides into the film. The oxidized boron species cannot change the ion-selectivity of the film; instead of this they negatively affect the stability of the passive film. (author) 18 refs., 9 figs., 3 tabs

  15. Experimental and Thermodynamic Study of Selected in-Situ Composites from the Fe-Cr-Ni-Mo-C System

    Directory of Open Access Journals (Sweden)

    Wieczerzak K.

    2016-06-01

    Full Text Available The aim of the study was to synthesize and characterize the selected in-situ composites from the Fe-Cr-Ni-Mo-C system, additionally strengthened by intermetallic compounds. The project of the alloys was supported by thermodynamic simulations using Calculation of Phase Diagram approach via Thermo-Calc. Selected alloys were synthesized in an arc furnace in a high purity argon atmosphere using a suction casting unit. The studies involved a range of experimental techniques to characterize the alloys in the as-cast state, including optical emission spectrometry, light microscopy, scanning electron microscopy, electron microprobe analysis, X-ray diffraction and microhardness tests. These experimental studies were compared with the Thermo-Calc data and high resolution dilatometry. The results of investigations presented in this paper showed that there is a possibility to introduce intermetallic compounds, such as χ and σ, through modification of the chemical composition of the alloy with respect to Nieq and Creq. It was found that the place of intermetallic compounds precipitation strongly depends on matrix nature. Results presented in this paper may be successfully used to build a systematic knowledge about the group of alloys with a high volume fraction of complex carbides, and high physicochemical properties, additionally strengthened by intermetallic compounds.

  16. Study of phase transformations of Fe-Cr-C system using the technique of differential scanning calorimetry

    International Nuclear Information System (INIS)

    Facal, L.S.; Noreña, H. C.; Bruzzoni, P.

    2013-01-01

    The family of 9% Cr-1% Mo steels has been considered by The Generation IV International Forum as candidate materials for the construction of these prospective advanced nuclear reactors. A simple system related with these steels is the Fe-Cr-C system. In this work, a laboratory made Fe-10% Cr-0,1% C alloy has been studied. Particularly, the effect of the cooling rate on the transformations that take place when the alloy is cooled from the austenitic field was analyzed. To perform this analysis two techniques have been used: The differential scanning calorimetry (DSC) and the scanning electron microscopy (SEM). Different cooling rates of 4, 10, 50 and 90 °C/min were tested in the DSC and the resulting microstructures were observed by SEM. At the rates of 50 and 90 °C/min the cooling treatment produced a martensitic structure. Contrarily, cooling at a rate of 4 °C/min produced a microstructure consisting mainly of ferrite-pearlite with a low fraction of martensite. In the heating step which followed the cooling step, the magnetic transformation is well resolved as a broad peak which presents a maximum at 753 ± 1 °C for all the cooling rates. (author) [es

  17. Simple concentration-dependent pair interaction model for large-scale simulations of Fe-Cr alloys

    International Nuclear Information System (INIS)

    Levesque, Maximilien; Martinez, Enrique; Fu, Chu-Chun; Nastar, Maylise; Soisson, Frederic

    2011-01-01

    This work is motivated by the need for large-scale simulations to extract physical information on the iron-chromium system that is a binary model alloy for ferritic steels used or proposed in many nuclear applications. From first-principles calculations and the experimental critical temperature we build a new energetic rigid lattice model based on pair interactions with concentration and temperature dependence. Density functional theory calculations in both norm-conserving and projector augmented-wave approaches have been performed. A thorough comparison of these two different ab initio techniques leads to a robust parametrization of the Fe-Cr Hamiltonian. Mean-field approximations and Monte Carlo calculations are then used to account for temperature effects. The predictions of the model are in agreement with the most recent phase diagram at all temperatures and compositions. The solubility of Cr in Fe below 700 K remains in the range of about 6 to 12%. It reproduces the transition between the ordering and demixing tendency and the spinodal decomposition limits are also in agreement with the values given in the literature.

  18. The Fe-Cr-Zn system in relation with the galvanizing process in chromium-added zinc bath

    Energy Technology Data Exchange (ETDEWEB)

    Reumont, G.; Mathon, M.; Fourmentin, R.; Perrot, P. [LMPGM, UMR CNRS 8517, Univ. de Lille I, Villeneuve d' Ascq (France)

    2003-04-01

    Taking into account new experimental measurements, the Fe-Zn-Cr ternary system is critically modified at 460 C. A continuous solid solution between {zeta}-FeZn{sub 13} and CrZn{sub 13} compounds is shown but is shared at 460 C by the stable CrZn{sub 17} compound containing about 2 wt.% Fe. This ternary system is assessed with the CALPHAD method using the PARROT modulus of the Thermo-Calc software. The liquid and solid solution phases are modeled with Redlich-Kister-Muggianu equations. The intermetallic compounds {zeta}-(Fe,Cr)Zn{sub 13} and CrZn{sub 17} are treated as stoichiometric compounds in the binary systems. The experimental Fe and Cr solubilities at various temperatures modify the shape of the liquidus curve and are satisfying for industrial applications. A set of parameters consistent with most of the available experimental data on both phase diagram and solubility measurements is obtained by optimization. A comparison with previous experimental work is also presented and a reactional model between iron substrate and Zn-Cr bath is proposed. This optimization allows to interpret the growth of intermetallic layers and the formation of dross when galvanizing in Cr-added Zn bath. (orig.)

  19. Probing exotic magnetic phases and electrical transport in Cr-rich γ-NiFeCr alloys

    Energy Technology Data Exchange (ETDEWEB)

    Pal, Pampa [S. N. Bose National Centre for Basic Sciences, Block JD, Sector III, Salt Lake, Kolkata 700098 (India); Majumdar, A.K., E-mail: akm@bose.res.in [S. N. Bose National Centre for Basic Sciences, Block JD, Sector III, Salt Lake, Kolkata 700098 (India); Ramakrishna Mission Vivekananda University, PO Belur Math, Howrah 711202 (India); Nigam, A.K. [Tata Institute of Fundamental Research, Homi Bhabha Road, Mumbai 400005 (India)

    2015-05-01

    We have identified ferromagnetic, antiferromagnetic, and re-entrant spin-glass-like phases in Cr-rich γ-NiFeCr alloys and studied their critical magnetic behavior. Their electrical resistivity exhibits distinct minima between 10 and 24 K with ρ∞−√T due to electron–electron interaction effects. Electron–phonon and electron–magnon contributions to ρ are isolated. The magnetoresistance shows hysteresis effects, a signature of spin-glass-like phases and a sign reversal with change of magnetic states. We have also observed that the nature of magnetic states strongly depends on the concentration of Fe and Cr. In this system, even a small amount of Fe enhances ferromagnetism a lot while addition of a little bit of Cr suppresses ferromagnetism and takes the system to the antiferromagnetic regime. The correlation between the magnetic and the electrical properties are more meaningful here since both studies were done on the same set of samples which have rather high melting points. - Highlights: • Identified ferro, antiferro, and re-entrant spin-glass phases in Ni–Fe–Cr alloys. • Resistivity ρ~−√T shows minima from 10–24 K due to electron–electron interaction. • Electron–phonon and electron–magnon contributions to ρ are isolated. • Magneto-transport measurements strengthened the magnetic phases identified. • Correlation in magnetic/electrical properties more meaningful if same samples used.

  20. Development of low-Cr ODS FeCrAl alloys for accident-tolerant fuel cladding

    Science.gov (United States)

    Dryepondt, Sebastien; Unocic, Kinga A.; Hoelzer, David T.; Massey, Caleb P.; Pint, Bruce A.

    2018-04-01

    Low-Cr oxide dispersion strengthened (ODS) FeCrAl alloys were developed as accident tolerant fuel cladding because of their excellent oxidation resistance at very high temperature, high strength and improved radiation tolerance. Fe-12Cr-5Al wt.% gas atomized powder was ball milled with Y2O3+FeO, Y2O3+ZrO2 or Y2O3+TiO2, and the resulting powders were extruded at 950 °C. The resulting fine grain structure, particularly for the Ti and Zr containing alloys, led to very high strength but limited ductility. Comparison with variants of commercial PM2000 (Fe-20Cr-5Al) highlighted the significant impact of the powder consolidation step on the alloy grain size and, therefore, on the alloy mechanical properties at T < 500 °C. These low-Cr compositions exhibited good oxidation resistance at 1400 °C in air and steam for 4 h but could not form a protective alumina scale at 1450 °C, similar to observations for fine grained PM2000 alloys. The effect of alloy grain size, Zr and Ti additions, and impurities on the alloy mechanical and oxidation behaviors are discussed.

  1. Application of a three-feature dispersed-barrier hardening model to neutron-irradiated Fe-Cr model alloys

    Science.gov (United States)

    Bergner, F.; Pareige, C.; Hernández-Mayoral, M.; Malerba, L.; Heintze, C.

    2014-05-01

    An attempt is made to quantify the contributions of different types of defect-solute clusters to the total irradiation-induced yield stress increase in neutron-irradiated (300 °C, 0.6 dpa), industrial-purity Fe-Cr model alloys (target Cr contents of 2.5, 5, 9 and 12 at.% Cr). Former work based on the application of transmission electron microscopy, atom probe tomography, and small-angle neutron scattering revealed the formation of dislocation loops, NiSiPCr-enriched clusters and α‧-phase particles, which act as obstacles to dislocation glide. The values of the dimensionless obstacle strength are estimated in the framework of a three-feature dispersed-barrier hardening model. Special attention is paid to the effect of measuring errors, experimental details and model details on the estimates. The three families of obstacles and the hardening model are well capable of reproducing the observed yield stress increase as a function of Cr content, suggesting that the nanostructural features identified experimentally are the main, if not the only, causes of irradiation hardening in these model alloys.

  2. Deformation behavior of laser welds in high temperature oxidation resistant Fe-Cr-Al alloys for fuel cladding applications

    Science.gov (United States)

    Field, Kevin G.; Gussev, Maxim N.; Yamamoto, Yukinori; Snead, Lance L.

    2014-11-01

    Ferritic-structured Fe-Cr-Al alloys are being developed and show promise as oxidation resistant accident tolerant light water reactor fuel cladding. This study focuses on investigating the weldability and post-weld mechanical behavior of three model alloys in a range of Fe-(13-17.5)Cr-(3-4.4)Al (wt.%) with a minor addition of yttrium using modern laser-welding techniques. A detailed study on the mechanical performance of bead-on-plate welds using sub-sized, flat dog-bone tensile specimens and digital image correlation (DIC) has been carried out to determine the performance of welds as a function of alloy composition. Results indicated a reduction in the yield strength within the fusion zone compared to the base metal. Yield strength reduction was found to be primarily constrained to the fusion zone due to grain coarsening with a less severe reduction in the heat affected zone. For all proposed alloys, laser welding resulted in a defect free weld devoid of cracking or inclusions.

  3. Ab initio and Atomic kinetic Monte Carlo modelling of segregation in concentrated FeCrNi alloys

    Science.gov (United States)

    Piochaud, J. B.; Becquart, C. S.; Domain, C.

    2014-06-01

    Internal structure of pressurised water reactors are made of austenitic materials. Under irradiation, the microstructure of these concentrated alloys evolves and solute segregation on grain boundaries or irradiation defects such as dislocation loops are observed to take place. In order to model and predict the microstructure evolution, a multiscale modelling approach needs to be developed, which starts at the atomic scale. Atomic Kinetic Monte Carlo (AKMC) modelling is the method we chose to provide an insight on defect mediated diffusion under irradiation. In that approach, we model the concentrated commercial steel as a FeCrNi alloy (γ-Fe70Cr20Ni10). As no reliable empirical potential exists at the moment to reproduce faithfully the phase diagram and the interactions of the elements and point defects, we have adjusted a pair interaction model on large amount of DFT calculations. The point defect properties in the Fe70Cr20Ni10, and more precisely, how their formation energy depends on the local environment will be presented and some AKMC results on thermal non equilibrium segregation and radiation induce segregation will be presented. The effect of Si on the segregation will also be discussed.

  4. Ab initio and atomic kinetic Monte Carlo modelling of segregation in concentrated FeCrNi alloys

    International Nuclear Information System (INIS)

    Piochaud, J.B.; Becquart, C.S.; Domain, C.

    2013-01-01

    Internal structure of pressurised water reactors are made of austenitic materials. Under irradiation, the microstructure of these concentrated alloys evolves and solute segregation on grain boundaries or irradiation defects such as dislocation loops are observed to take place. In order to model and predict the microstructure evolution, a multi-scale modelling approach needs to be developed, which starts at the atomic scale. Atomic Kinetic Monte Carlo (AKMC) modelling is the method we chose to provide an insight on defect mediated diffusion under irradiation. In that approach, we model the concentrated commercial steel as a FeCrNi alloy (γ-Fe 70 Cr 20 Ni 10 ). As no reliable empirical potential exists at the moment to reproduce faithfully the phase diagram and the interactions of the elements and point defects, we have adjusted a pair interaction model on large amount of DFT (Density Functional Theory) calculations. The point defect properties in the Fe 70 Cr 20 Ni 10 , and more precisely, how their formation energy depends on the local environment will be presented and some AKMC results on thermal non equilibrium segregation (TNES) and radiation induce segregation will be presented. The effect of Si on the segregation will also be discussed. Preliminary results show that it is the solute- grain boundaries interactions which drive TNES

  5. Dislocation loops in ultra-high purity Fe(Cr) alloys after 7.2 MeV proton irradiation

    Science.gov (United States)

    Chen, J.; Duval, F.; Jung, P.; Schäublin, R.; Gao, N.; Barthe, M. F.

    2018-05-01

    Ultra-high purity Fe(Cr) alloys (from 0 wt% Cr to 14 wt% Cr) were 3D homogeneously irradiated by 0-7.2 MeV protons to 0.3 dpa at nominal temperatures from 270 °C to 500 °C. Microstructural changes were observed by transmission electron microscopy (TEM). The results showed that evolution of dislocation loops depends on the Cr content. Below 300 °C, large ½ a0 loops are dominating. Above 300 °C, a0 loops with a habit plane {100} appear. Loop sizes of both types are more or less the same. At temperatures from 310 °C to 400 °C, a0 loops form clusters with the same {100} habit plane as the one of the loops forming them. This indicates that loops of the same variant start gliding under mutual elastic interaction. At 500 °C, dislocation loops form disc shaped clusters about 1000 nm in diameter and sitting on {111} and/or {100} planes in the pure Fe samples. Based on these observations a quantitative analysis of the dislocation loops configurations and their temperature dependence is made, leading to an understanding of the basic mechanisms of formation of these loops.

  6. A review of various nozzle range of wire arc spray on FeCrBMnSi metal coating

    Science.gov (United States)

    Purwaningsih, Hariyati; Rochiem, Rochman; Suchaimi, Muhammad; Jatimurti, Wikan; Wibisono, Alvian Toto; Kurniawan, Budi Agung

    2018-04-01

    Low Temperature Hot Corrosion (LTHC) is type of hot corrosion which occurred on 700-800°C and usually on turbine blades. So, as a result the material of turbine blades is crack and degredation of rotation efficiency. Hot corrosion protection with the use of barrier that separate substrate and environment is one of using metal surface coating, wire arc spray method. This study has a purpose to analyze the effect of nozzle distance and gas pressure on FeCrBMnSi coating process using wire arc spray method on thermal resistance. The parameter of nozzle distance and gas pressure are used, resulted the best parameter on distance 400 mm and gas pressure 3 bar which has the bond strength of 12,58 MPa with porosity percentage of 5,93% and roughness values of 16,36 µm. While the examination of thermal cycle which by heating and cooling continuously, on the coating surface is formed oxide compound (Fe3O4) which cause formed crack propagation and delamination. Beside that hardness of coating surface is increase which caused by precipitate boride (Fe9B)0,2

  7. Preliminary investigation of liquid phase sintering in ferrous systems

    International Nuclear Information System (INIS)

    Klein, J.

    1975-04-01

    Liquid phase sintering was utilized to achieve, by a simple compaction and sintering procedure involving short times and moderate temperatures, a virtually full dense high carbon Fe:C alloy and high boron Fe:B alloy. Parameters such as powder characteristics and mixing, compacting pressure, heating program and the liquid phase fraction were found to influence the sintered density. The response of the Fe:C alloy to a heat treatment is reported along with preliminary experiments in the iron base ternary system Fe:W:C. Residual porosities observed in microstructures of certain liquid phase sintered compacts were accounted for by a proposed capillary flow of the liquid phase and a local densification competing against an overall densification. Some general recommendations are made for liquid phase sintering of powder aggregates. 15 fig., 7 tables

  8. The use of nitrogen to improve the corrosion resistance of FeCrNiMo alloys for the chemical process industries

    Energy Technology Data Exchange (ETDEWEB)

    Kearns, J.R.; Deverell, H.E.

    1987-06-01

    The addition of 0.1 to 0.25 wt% nitrogen to austenitic alloys has been shown to enhance resistance to localized corrosion in oxidizing chloride and reducing acid solutions. Further tests of FeCrNiMo alloys assess the effects of nitrogen additions on: mechanical properties, chloride and caustic stress corrosion cracking resistance, passivation characteristics, and general corrosion rates in various acid, alkali, and salt solutions pertinent to the chemical process industries. The precipitation of chromium-rich secondary phases was retarded by solid solution additions of 0.1 to 0.25 wt% nitrogen. The corrosion resistance of FeCrNiMoN alloys in the welded condition was improved by using shield-gas mixtures of argon and 2.5 to 5.0 wt% nitrogen.

  9. Interface Resistance between FeCr Interconnects and La0.85Sr0.15Mn1.1O3

    DEFF Research Database (Denmark)

    Mikkelsen, Lars; Neufeld, Kai; Hendriksen, Peter Vang

    2009-01-01

    The long term oxidation behaviour and the electrical interface resistance between FeCr interconnects and La0,85Sr0,15Mn1,1O3 plates was studied by a DC four-point method in air at 750{degree sign}C for 10000 h. The tested FeCr alloys were: Crofer 22 APU, Sanergy HT, Plansee IT10, Plansee IT11, an....... Low degradation rates of less than 1 mcm2/1000 h were measured on all interfaces. The microstructure analysis showed that a duplex Cr2O3-(Mn,Co,Cr)3O4 oxide scale with a thickness of 3-5 µm had evolved on the alloys....

  10. Improvement of antiscuff properties and thermal stability of alloys of the Fe-Cr-Ni-Si system used for building-up of fittings

    International Nuclear Information System (INIS)

    Luzhanskij, I.B.; Runov, A.E.; Gel'man, A.S.; Stepin, V.S.

    1978-01-01

    Studied was the influence of the system and the degree of alloying of alloys of the Fe-Cr-Ni-Si system on their operational characteristics in the operation mode of the energy armature of superhigh parameters. The TsN18 alloy has been developed (containing 0.1 to 0.2% C; 3.5 to 6.0% Si; 0.5 to 3.0% Mn; 16 to 17% Cr; 10.5 to 12% Ni; 1.5 to 3% Mo; the balance being Fe), bombining a high resistance to scuffing with a fairly high heat resistance; the alloy lending itself to building up and to machining. The dependence of the wear resistance of the alloys of the Fe-Cr-Ni-Si system on two factors has been established; namely, - the antifriction characteristics of the film of secondary structures, and physico-mechanical properties of the alloy

  11. About oxide dispersion particles chemical compatibility with areas coherent dissipation/sub-grains of bcc-alloys in Fe - (Cr, V, Mo, W systems

    Directory of Open Access Journals (Sweden)

    Udovsky A.

    2016-01-01

    Full Text Available A concept of partial magnetic moments (PMM of the iron atoms located in the first ч four coordination spheres (1÷4 CS for bcc lattice have been introduced based on analysis of results obtained by quantum-mechanical calculations (QMC for volume dependence of the average magnetic moment ferromagnetic (FM Fe. The values of these moments have been calculated for pure bcc Fe and bcc - Fe-Cr alloys. This concept has been used to formulate a three sub-lattice model for binary FM alloys of the Fe-M systems (M is an alloying paramagnetic element. Physical reason for sign change dependence of the short-range order and mixing enthalpy obtained by QMCs for Fe-(Cr, V bcc phases has been found. Using this model it has been predicted that static displacements of Fe - atoms in alloy matrix increase with increasing the of CS number and result in reducing of the area of coherent dissipation (ACD size with growth of the dimension factor (DF in the Fe-(Cr, V, Mo, W systems in agreement with the X-ray experiments. It has been shown theoretically that anisotropy of spin- density in bcc lattice Fe and DF in binary Fe - (Cr, V, Mo, W systems is main factor for origins of segregations on small angle boundaries of ACD and sub-grains boundaries To prevent the coagulation of both ACD and sub-grains, and to increase the strength of alloys, it is advisable to add oxide dispersion particles into ferrite steel taking into account their chemical compatibility and coherent interfacing with the crystalline lattice of a ferrite matrix. Application of phase diagrams for binary and ternary the Fe-(Y, Zr-O systems to verify chemical compatibility of oxide dispersion particles with ferrite matrix have been discussed

  12. Catalytic Converter Developed By Washcoat Of γ-Alumina On Nickel Oxide (Nio Catalyst In FeCrAl Substrate For Exhaust Emission Control : A Review

    Directory of Open Access Journals (Sweden)

    Leman A.M.

    2016-01-01

    Full Text Available Automobile exhaust emission control is one of the trending issues in automobile research field. The existing catalytic converter using the noble metals of platinum (Pt, palladium (Pd and rhodium (Rd recently were in limited supply and higher in cost. There is a need for the automotive industry to produce ultra-low emitting vehicles at a reasonable cost. The objective of this study is to investigate the effectiveness of methods of fabrication of modified catalytic converter by approaching FeCrAl as a substrate which treated using ultrasonic bath technique to improve the exhaust emission control. The modified catalytic converter preparation will involve the ultrasonic bath process of FeCrAl foil which has fabricated as metallic monolith coated by γ-Al2O3 powder. Nickel as catalyst material will be prepared using electroplating process. The oxidation test will be conducted using a tube and automatic furnace in temperature of 1100°C for 100 hours. Mitsubishi 4G93 1800cc Petrol E.F.I with a multi -gas analyzer equipped with a hydraulic dynamometer will be used for emission measurements of HC, CO, and NOx in varying speed and load for both conditions with and without catalytic converter. The result will expect the γ-Al2O3 as the washcoat material that fully embedded to FeCrAl substrate with the combination of ultrasonic and electroplating technique will effectively convert the CO, NOx and HC to CO2, NO2 and H2O which means that catalytic converter is effective to improve exhaust emission control of diesel engine. The FeCrAl substrate as a metallic catalytic converter which coated by γ-Al2O3 using ultrasonic and nickelelectroplating technique may improve the exhaust emission control.

  13. Sintering of uranium dioxide obtained by continuous precipitation of AUC

    International Nuclear Information System (INIS)

    Amaya, C.D.; Sterba, M.E.; Russo, D.O.

    1993-01-01

    The Nuclear Materials Division in Bariloche Atomic Center evaluates the ceramic behaviour of UO 2 powders obtained from continuously precipitated and reduced AUC (Ammonium Uranyl Tri Carbonate). An analysis is made of powder characteristics (particle morphology and size distribution and specific area) on behaviour of UO 2 during sintering (compaction, sintering, pore and grain microstructure, etc.). 1 ref

  14. Effect of sintering temperature and heating mode on consolidation of ...

    Indian Academy of Sciences (India)

    ratures ranging from 570–630 ◦C. Microwave sintering at a heating rate of as high as 22◦. C/min resulted in ... The effect of heating mode and sintering temperature are discussed .... the compacts. This is attributed to the Zn evaporated from the.

  15. First Annual Progress Report on Radiation Tolerance of Controlled Fusion Welds in High Temperature Oxidation Resistant FeCrAl Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Field, Kevin G. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Gussev, Maxim N. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Hu, Xunxiang [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Yamamoto, Yukinori [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Howard, Richard H. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2015-12-01

    The present report summarizes and discusses the first year efforts towards developing a modern, nuclear grade FeCrAl alloy designed to have enhanced radiation tolerance and weldability under the Department of Energy (DOE) Nuclear Energy Enabling Technologies (NEET) program. Significant efforts have been made within the first year of this project including the fabrication of seven candidate FeCrAl alloys with well controlled chemistry and microstructure, the microstructural characterization of these alloys using standardized and advanced techniques, mechanical properties testing and evaluation of base alloys, the completion of welding trials and production of weldments for subsequent testing, the design of novel tensile specimen geometry to increase the number of samples that can be irradiated in a single capsule and also shorten the time of their assessment after irradiation, the development of testing procedures for controlled hydrogen ingress studies, and a detailed mechanical and microstructural assessment of weldments prior to irradiation or hydrogen charging. These efforts and research results have shown promise for the FeCrAl alloy class as a new nuclear grade alloy class.

  16. At last! The single-crystal X-ray structure of a naturally occurring sample of the ilmenite-type oxide FeCrO3.

    Science.gov (United States)

    Pérez-Cruz, María Ana; Elizalde-González, María de la Paz; Escudero, Roberto; Bernès, Sylvain; Silva-González, Rutilo; Reyes-Ortega, Yasmi

    2015-10-01

    A natural single crystal of the ferrimagnetic oxide FeCrO3, which was found in an opencast mine situated in the San Luis Potosí State in Mexico, has been characterized in order to elucidate some outstanding issues about the actual structure of this material. The single-crystal X-ray analysis unambiguously shows that transition metal cations are segregated in alternating layers normal to the threefold crystallographic axis, affording a structure isomorphous to that of ilmenite (FeTiO3), in the space group R3̅. The possible occurrence of cation antisite and vacancy defects is below the limit of detection available from X-ray data. Structural and magnetic results are in agreement with the coherent slow intergrowth of magnetic phases provided by the two antiferromagnetic corundum-type parent oxides Fe2O3 (hematite) and Cr2O3 (eskolaite). Our results are consistent with the most recent density functional theory (DFT) studies carried out on digital FeCrO3 [Sadat Nabi & Pentcheva (2011). Phys. Rev. B, 83, 214424], and suggest that synthetic samples of FeCrO3 might present a cation distribution different to that of the ilmenite structural type.

  17. Evidence of the impacting body of the Ries crater - the discovery of Fe-Cr-Ni veinlets below the crater bottom

    Science.gov (United States)

    El, Goresy A.; Chao, E.C.T.

    1976-01-01

    Fe-Cr-Ni particles and veinlets have been discovered in the top 15 m of the compressed zone with abundant shatter cones below the bottom of the Ries crater. The metallic particles are less than a few microns across. They occur in various minerals along healed intergranular and locally in intragranular microfractures in quartz diorite, amphibolite and chloritized granite of the basement crystalline rocks. The particles consist of major Fe, Cr, and Ni with minor Si and Ca. Origin due to contamination is absolutely ruled out. We believe that these Fe-Cr-Ni particles are probably condensed from the vaporized impacting body which produced the Ries crater. These particles were injected with high velocity into microfractures near the top of the compressed zone, implanted in and across various minerals before these microfractures were resealed. The presence of Si and Ca as well as the fact that the Cr content is nearly twice that of Ni, led us to conclude that the Ries impacting body is very likely not an iron meteorite but a stony meteorite. ?? 1976.

  18. Diffusion and Bonding Mechanism of Protective γ-Al2O3 on FeCrAl Foil for Metallic Three-Way Catalytic Converter

    Directory of Open Access Journals (Sweden)

    Feriyanto Dafit

    2017-01-01

    Full Text Available High pollutant level contributed by mobile sources/land transportation that become main problems for the human health. Improving exhaust emission system by improving catalytic converter properties is one of the most effective way to produce healthy air in our environment. It is conducted by two methods i.e. ultrasonic during electroplating (UBDEL and electroplating process (EL which are not fully investigated yet as catalytic converter coating process. UBDEL is conducted using sulphamate types electrolyte solution, Frequency of 35 kHz, current of 1.28A, Voltage of 12 V, and various time of 15, 30, 45, 60 and 75 minutes. Meanwhile El method is conducted using parameters of current of 1.28A, Voltage of 12 V, stirrer speed of 60 rpm and various time of 15, 30, 45, 60 and 75 minutes. Fully γ-Al2O3 bonding to the FeCrAl substrate is shown by UBDEL 75 minutes samples proved by SEM images and Ra and Rq are 4.01 μm and 5.64 μm, respectively. Ni present on the FeCrAl substrate as other protective layer generated by Ni electroplating process that will improve thermal stability of FeCrAl at high temperature of 1000 °C. From the results, can summarized that UBDEL technique is promoted as an effective catalytic converter coating technique.

  19. Microstructure and High Temperature Oxidation Property of Fe-Cr-B Based Metal/Ceramic Composite Manufactured by Powder Injection Molding Process

    Science.gov (United States)

    Joo, Yeun-Ah; Kim, Young-Kyun; Yoon, Tae-Sik; Lee, Kee-Ahn

    2018-03-01

    This study investigated the microstructure and high temperature oxidation property of Fe-Cr-B metal/ceramic composite manufactured using powder injection molding process. Observations of initial microstructure showed a unique structure where α-Fe and (Cr, Fe)2B form a continuous three-dimensional network. High temperature oxidation tests were performed at 900, 1000 and 1100 °C, for 24 h, and the oxidation weight gain according to each temperature condition was 0.13, 0.84 and 6.4 mg/cm2, respectively. The oxidation results according to time at 900 and 1000 °C conditions represented parabolic curves, and at 1100 °C condition formed a rectilinear curve. Observation and phase analysis results of the oxides identified Cr2O3 and SiO2 at 900 and 1000 °C. In addition to Cr2O3 and SiO2, CrBO3 and FeCr2O4 formed due to phase decomposition of boride were identified at 1100 °C. Based on the findings above, this study suggested the high temperature oxidation mechanism of Fe-Cr-B metal/ceramic composite manufactured using powder injection molding, and the possibility of its application as a high temperature component material was also discussed.

  20. Investigation of the thermo-mechanical behavior of neutron-irradiated Fe-Cr alloys by self-consistent plasticity theory

    Energy Technology Data Exchange (ETDEWEB)

    Xiao, Xiazi [State Key Laboratory for Turbulence and Complex System, Department of Mechanics and Engineering Science, College of Engineering, Peking University, Beijing 100871 (China); CAPT, HEDPS and IFSA Collaborative Innovation Center of MoE, BIC-ESAT, Peking University, Beijing 100871 (China); Terentyev, Dmitry [Structural Material Group, Institute of Nuclear Materials Science, SCK CEN, Mol (Belgium); Yu, Long [State Key Laboratory for Turbulence and Complex System, Department of Mechanics and Engineering Science, College of Engineering, Peking University, Beijing 100871 (China); Bakaev, A. [Structural Material Group, Institute of Nuclear Materials Science, SCK CEN, Mol (Belgium); Jin, Zhaohui [School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Duan, Huiling, E-mail: hlduan@pku.edu.cn [State Key Laboratory for Turbulence and Complex System, Department of Mechanics and Engineering Science, College of Engineering, Peking University, Beijing 100871 (China); CAPT, HEDPS and IFSA Collaborative Innovation Center of MoE, BIC-ESAT, Peking University, Beijing 100871 (China)

    2016-08-15

    The thermo-mechanical behavior of non-irradiated (at 223 K, 302 K and 573 K) and neutron irradiated (at 573 K) Fe-2.5Cr, Fe-5Cr and Fe-9Cr alloys is studied by a self-consistent plasticity theory, which consists of constitutive equations describing the contribution of radiation defects at grain level, and the elastic-viscoplastic self-consistent method to obtain polycrystalline behaviors. Attention is paid to two types of radiation-induced defects: interstitial dislocation loops and solute rich clusters, which are believed to be the main sources of hardening in Fe-Cr alloys at medium irradiation doses. Both the hardening mechanism and microstructural evolution are investigated by using available experimental data on microstructures, and implementing hardening rules derived from atomistic data. Good agreement with experimental data is achieved for both the yield stress and strain hardening of non-irradiated and irradiated Fe-Cr alloys by treating dislocation loops as strong thermally activated obstacles and solute rich clusters as weak shearable ones. - Highlights: • A self-consistent plasticity theory is proposed for irradiated Fe-Cr alloys. • Both the irradiation-induced hardening and plastic flow evolution are studied. • Dislocation loops and solute rich clusters are considered as the main defects. • Numerical results of the proposed model match with corresponding experimental data.

  1. Fe-Cr-V ternary alloy-based ferritic steels for high- and low-temperature applications

    International Nuclear Information System (INIS)

    Rieth, M.; Materna-Morris, E.; Dudarev, S.L.; Boutard, J.-L.; Keppler, H.; Mayor, J.

    2009-01-01

    The phase stability of alloys and steels developed for application in nuclear fission and fusion technology is one of the decisive factors determining the potential range of operating temperatures and radiation conditions that the core elements of a power plant can tolerate. In the case of ferritic and ferritic-martensitic steels, the choice of the chemical composition is dictated by the phase diagram for binary FeCr alloys where in the 0-9% range of Cr composition the alloy remains in the solid solution phase at and below the room temperature. For Cr concentrations exceeding 9% the steels operating at relatively low temperatures are therefore expected to exhibit the formation of α' Cr-rich precipitates. These precipitates form obstacles for the propagation of dislocations, impeding plastic deformation and embrittling the material. This sets the low temperature limit for the use of of high (14% to 20%) Cr steels, which for the 20% Cr steels is at approximately 600 deg. C. On the other hand, steels containing 12% or less Cr cannot be used at temperatures exceeding ∼600 deg. C due to the occurrence of the α-γ transition (912 deg. C in pure iron and 830 deg. C in 7% Cr alloy), which weakens the steel in the high temperature limit. In this study, we investigate the physical properties of a concentrated ternary alloy system that attracted relatively little attention so far. The phase diagram of ternary Fe-Cr-V alloy shows no phase boundaries within a certain broad range of Cr and V concentrations. This makes the alloy sufficiently resistant to corrosion and suggests that steels and dispersion strengthened materials based on this alloy composition may have better strength and stability at high temperatures. Experimental heats were produced on a laboratory scale by arc melting the material components to pellets, then by melting the pellets in an induction furnace and casting the melt into copper moulds. The compositions in weight percent (iron base) are 10Cr5V, 10Cr

  2. Sintering and densification; new techniques: sinter forging

    International Nuclear Information System (INIS)

    Winnubst, A.J.A.

    1998-01-01

    In this chapter pressure assisted sintering methods will be described. Attention will mainly be paid to sinter forging as a die-wall free uniaxial pressure sintering technique, where large creep strains are possible. Sinter forging is an effective tool to reduce sintering temperature and time and to obtain a nearly theoretically dense ceramic. In this way grain size in tetragonal zirconia ceramics can be reduced down to 100 nm. Another important phenomenon is the reduction of the number density and size of cracks and flaws resulting in higher strength and improved reliability, which is of utmost importance for engineering ceramics. The creep deformation during sinter forging causes a rearrangement of the grains resulting in a reduction of interatomic spaces between grains, while grain boundary (glassy) phases can be removed. The toughness and in some cases the wear resistance is enhanced after sinter forging as a result of the grain-boundary-morphology improvement. (orig.)

  3. Microstructure Evolution and Chemical Analysis on Carbon Steels and Fe-Cr-Mo Alloys after FAC Simulation Tests

    International Nuclear Information System (INIS)

    Kim, Seunghyun; Kim, Taeho; Lee, Yun Ju; Kim, Ji Hyun

    2017-01-01

    Flow-accelerated corrosion (FAC) is an environment assisted degradation of structural materials, which usually occurs in pipelines of power plants. There have been many studies to investigate the fundamental mechanism and corresponding countermeasures against FAC, and recently the carbon steels have been replaced by ASTM A 335 P22, which contains approximately 2.2 wt.% of Cr and 1 wt.% of Mo. By enhancing passivity of P22 by Cr, it is reported that FAC rate has been greatly reduced. However, while corrosion behavior of Fe-based alloys is relatively well known, their behavior under high-temperature flowing water is not well investigated. In other words, effects of Cr and its corrosion and oxidation behavior is not clearly revealed. Furthermore, it is known that Mo enhances the pitting corrosion resistance of alloys however its mechanism is not clearly investigated. Recently, replacement of Mo in alloy contents has been widely studied because of the cost of Mo. Carbon steels undergo severe environmental-assisted degradation behavior so called FAC, and as its countermeasure the carbon steel has been replaced by P22 which contains Cr and Mo. It is generally known that Cr and Mo enhances passivity of Fe-based alloys however their corrosion and oxidation behavior has not been fully investigated especially in high-temperature flowing water environments. In this study, we employed HRTEM and synchrotron XAS techniques in order to investigate detailed microstructure evolution and chemical bonding of the commercialized carbon steel and the Fe-Cr-Mo alloys. From the analysis, it is found that while carbon steels exhibit porous oxide P22 exhibit oxide structures with thin Cr-rich oxide and spinel. Therefore, carbon steel undergoes severe FAC compared to P22 however effects of Cr and Mo and their behavior in high-temperature flowing water will be investigated.

  4. Chemical and structural effects of phosphorus on the corrosion behavior of ion beam mixed Fe-Cr-P alloys

    International Nuclear Information System (INIS)

    Demaree, J.D.; Was, G.S.; Sorensen, N.R.

    1992-01-01

    An experimental program was conducted to determine the mechanisms by which phosphorus affects the corrosion and passivation behavior of Fe-Cr-P alloys. To identify separately the effects of structure and chemistry on the corrosion behavior, thin films of Fe-10Cr-xP (0≤x≤35 at.%) were prepared by ion beam mixing. Films with a phosphorus content greater than approximately 20at.% were found to be entirely amorphous. Devitrification of the amorphous phase was accomplished by heating the samples to 450degC in an inert environment. Standard polarization tests of the sulfuric acid (with and without Cl - ) indicated that the films containing phosphorus were more corrosion resistant than Fe-10Cr, at both active and passive potentials. There was a monotonic relationship between the amount of phosphorus in the alloy and the corrosion resistance, with the open-circuit corrosion rate of Fe-10Cr-35P nearly four orders of magnitude lower than that of Fe-10Cr. Devitrification of the alloys had no significant effect on the corrosion rate, indicating that the primary effect of phosphorus is chemical in nature, and not structural. The passive oxides were depth-profiled using X-ray photoelectron spectroscopy, which indicated that phosphorus was a primary constituent, as phosphate. The presence of phosphate in the passive oxides reduced the overall corrosion rate directly, by suppressing anodic dissolution. The presence of phosphorus did enhance chromium enrichment in the oxide, but that was not thought to be the primary mechanism by which phosphorus increased the corrosion resistance. (orig.)

  5. Effect of a ZrO{sub 2} coating deposited by the sol–gel method on the resistance of FeCrAl alloy in high-temperature oxidation conditions

    Energy Technology Data Exchange (ETDEWEB)

    Chęcmanowski, Jacek Grzegorz, E-mail: jacek.checmanowski@pwr.wroc.pl [Wrocław University of Technology, Faculty of Chemistry, Wybrzeże Wyspiańskiego 27, 50-370 Wrocław (Poland); Szczygieł, Bogdan, E-mail: bogdan.szczygiel@pwr.wroc.pl [Wrocław University of Technology, Faculty of Chemistry, Wybrzeże Wyspiańskiego 27, 50-370 Wrocław (Poland)

    2013-05-15

    One-, three- and five-layer protective ZrO{sub 2} coatings were deposited on a FeCrAl alloy base by the sol–gel method. A zirconium(IV) isopropoxide isopropanol complex was used as the zirconium precursor. It has been shown that zirconium in the amount of 0.3–0.5 wt.% improves the resistance of FeCrAl alloy in high-temperature oxidation conditions (in air at T = 1060 °C for t = 2400 h). Even a very low Zr content affects the morphology, porosity and composition of the forming scale (SEM, EDS). An analysis of the chemical composition of the material after oxidation indicated to-core Zr diffusion. The presence of zirconium prevents catastrophic corrosion of the FeCrAl alloy during oxidation. In the case of the alloy without the reactive element (Zr) this type of corrosion occurred after about 1800 h. The oxidation of the FeCrAl alloy covered with ZrO{sub 2} coatings proceeds in three stages. In the first stage, lasting about 50 h, the mass of the sample grows rapidly, then for 700 h the mass changes minimally and in the third stage the oxidation proceeds according to a parabolic dependence. The presence of Zr on the surface of the FeCrAl alloy significantly contributes to the protective effect of the coatings. - Highlights: ► Multilayer ZrO{sub 2} coatings were deposited on FeCrAl alloy by sol–gel method. ► Study of alloy composition indicates to-core Zr diffusion in high temperature. ► Even very low content affects morphology and porosity of forming scale. ► Zirconium improves the resistance of FeCrAl alloy in high temperature conditions. ► Presence of ZrO{sub 2} prevents catastrophic corrosion of FeCrAl alloy during oxidation.

  6. Hydrothermal Cold Sintering

    Science.gov (United States)

    Kang, Xiaoyu

    Solid state sintering transforms particle compact to a physically robust and dense polycrystalline monolith driven by reduction of surface energy and curvature. Since bulk diffusion is required for neck formation and pore elimination, sintering temperature about 2/3 of melting point is needed. It thus places limitations for materials synthesis and integration, and contributes to significant energy consumption in ceramic processing. Furthermore, since surface transport requires lower temperature than bulk processes, grain growth is often rapid and can be undesired for physical properties. For these reasons, several techniques have been developed including Liquid Phase Sintering (LPS), Hot Pressing (HP) and Field Assisted Sintering Technique (FAST), which introduce either viscous melt, external pressure or electric field to speed up densification rates at lower temperature. However, because of their inherent reliability on bulk diffusion, temperatures required are often too high for integrating polymers and non-noble metals. Reduction of sintering temperature below 400 °C would require a different densification mechanism that is based on surface transport with external forces to drive volume shrinkage. Densification method combining uniaxial pressure and solution under hydrothermal condition was first demonstrated by Kanahara's group at Kochi University in 1986 and was brought to our attention by the work of Kahari, etc, from University of Oulu on densification of Li2MoO 4 in 2015. This relatively new process showed promising ultra-low densification temperature below 300 °C, however little was known about its fundamental mechanism and scope of applications, which became the main focus of this dissertation. In this work, a uniaxial hydraulic press, a standard stainless steel 1/2 inch diameter die with heating band were utilized in densifying metal oxides. Applied pressure and sintering temperature were between 100 MPa and 700 MPa and from room temperature to 300

  7. Large Scale DD Simulation Results for Crystal Plasticity Parameters in Fe-Cr And Fe-Ni Systems

    Energy Technology Data Exchange (ETDEWEB)

    Zbib, Hussein M.; Li, Dongsheng; Sun, Xin; Khaleel, Mohammad A.

    2012-04-30

    The development of viable nuclear energy source depends on ensuring structural materials integrity. Structural materials in nuclear reactors will operate in harsh radiation conditions coupled with high level hydrogen and helium production, as well as formation of high density of point defects and defect clusters, and thus will experience severe degradation of mechanical properties. Therefore, the main objective of this work is to develop a capability that predicts aging behavior and in-service lifetime of nuclear reactor components and, thus provide an instrumental tool for tailoring materials design and development for application in future nuclear reactor technologies. Towards this end goal, the long term effort is to develop a physically based multiscale modeling hierarchy, validated and verified, to address outstanding questions regarding the effects of irradiation on materials microstructure and mechanical properties during extended service in the fission and fusion environments. The focus of the current investigation is on modern steels for use in nuclear reactors including high strength ferritic-martensitic steels (Fe-Cr-Ni alloys). The effort is to develop a predicative capability for the influence of irradiation on mechanical behavior. Irradiation hardening is related to structural information crossing different length scales, such as composition, dislocation, and crystal orientation distribution. To predict effective hardening, the influence factors along different length scales should be considered. Therefore, a hierarchical upscaling methodology is implemented in this work in which relevant information is passed between models at three scales, namely, from molecular dynamics to dislocation dynamics to dislocation-based crystal plasticity. The molecular dynamics (MD) was used to predict the dislocation mobility in body centered cubic (bcc) Fe and its Ni and Cr alloys. The results are then passed on to dislocation dynamics to predict the critical resolved

  8. Coarsening of (Fe, Cr)23C6 carbide phase on the tempering of 14Kh17N2 chromium-nickel steel

    International Nuclear Information System (INIS)

    Psarev, V.I.

    2002-01-01

    Paper lists the results of computer analysis of distribution according to sizes (Fe, Cr) 23 C 6 microparticles resulting from 14Kh17N2 steel tempering under 700 Deg C. Data were obtained at the maximum beneficial magnification of a light microscope. The mentioned curves of distribution densities are characterized by more reliable run from most permissible sizes of dispersed particles. Application of general rules of distributions and of previously elaborated procedure to identify experimental histograms with theoretical distributions enables to derive valuable information on dynamics of coarsening of a disperse phase in this case, as well [ru

  9. Influence of helium generation rate and temperature history on mechanical properties of model Fe-Cr-Ni alloys irradiated in FFTF at relatively low displacement rates

    International Nuclear Information System (INIS)

    Hamilton, M.L.; Garner, F.A.; Edwards, D.J.

    1993-01-01

    In agreement with earlier studies conducted at higher displacement rates, evolution of mechanical properties of model Fe-Cr-Ni alloys irradiated at lower displacement rates in the 59 Ni isotopic doping experiment does not appear to be strongly affected by large differences in helium generation rate. This insensitivity to helium/dpa ratio is exhibited during both isothermal and non-isothermal irradiation. The overall behavior of the model alloys used in this study is dominated by the tendency to converge to a saturation strength level that is independent of thermomechanical starting state and helium/dpa ratio, but which is dependent on irradiation temperature and alloy composition

  10. Changes in cluster magnetism and suppression of local superconductivity in amorphous FeCrB alloy irradiated by Ar{sup +} ions

    Energy Technology Data Exchange (ETDEWEB)

    Okunev, V.D., E-mail: okunev@mail.fti.ac.donetsk.ua [Donetsk Physiko-Technical Institute, Ukrainian Academy of Sciences, av. Nauki 46, 03028 Kiev (Ukraine); Samoilenko, Z.A. [Donetsk Physiko-Technical Institute, Ukrainian Academy of Sciences, av. Nauki 46, 03028 Kiev (Ukraine); Szymczak, H.; Szewczyk, A.; Szymczak, R.; Lewandowski, S.J.; Aleshkevych, P.; Malinowski, A.; Gierłowski, P.; Więckowski, J. [Institute of Physics, Polish Academy of Sciences, Al. Lotnikow 32/46, 02-668 Warsaw (Poland); Wolny-Marszałek, M.; Jeżabek, M. [Institute of Nuclear Physics, Polish Academy of Sciences, Krakow (Poland); Varyukhin, V.N. [Donetsk Physiko-Technical Institute, Ukrainian Academy of Sciences, av. Nauki 46, 03028 Kiev (Ukraine); Antoshina, I.A. [Obninsk State Technical University of Atomic Energy, 249020 Obninsk (Russian Federation)

    2016-02-01

    We show that cluster magnetism in ferromagnetic amorphous Fe{sub 67}Cr{sub 18}B{sub 15} alloy is related to the presence of large, D=150–250 Å, α-(Fe Cr) clusters responsible for basic changes in cluster magnetism, small, D=30–100 Å, α-(Fe, Cr) and Fe{sub 3}B clusters and subcluster atomic α-(Fe, Cr, B) groupings, D=10–20 Å, in disordered intercluster medium. For initial sample and irradiated one (Φ=1.5×10{sup 18} ions/cm{sup 2}) superconductivity exists in the cluster shells of metallic α-(Fe, Cr) phase where ferromagnetism of iron is counterbalanced by antiferromagnetism of chromium. At Φ=3×10{sup 18} ions/cm{sup 2}, the internal stresses intensify and the process of iron and chromium phase separation, favorable for mesoscopic superconductivity, changes for inverse one promoting more homogeneous distribution of iron and chromium in the clusters as well as gigantic (twice as much) increase in density of the samples. As a result, in the cluster shells ferromagnetism is restored leading to the increase in magnetization of the sample and suppression of local superconductivity. For initial samples, the temperature dependence of resistivity ρ(T)~T{sup 2} is determined by the electron scattering on quantum defects. In strongly inhomogeneous samples, after irradiation by fluence Φ=1.5×10{sup 18} ions/cm{sup 2}, the transition to a dependence ρ(T)~T{sup 1/2} is caused by the effects of weak localization. In more homogeneous samples, at Φ=3×10{sup 18} ions/cm{sup 2}, a return to the dependence ρ(T)~T{sup 2} is observed. - Highlights: • The samples at high dose of ion irradiation become more homogeneous. • Gigantic increase in density of the samples (twice as much) is observed. • Ferromagnetism in large Fe–Cr clusters is restored. • Ferromagnetism of Fe–Cr clusters suppresses local superconductivity in them. • The participation of quantum defects in scattering of electrons is returned.

  11. Cl K-edge XANES spectra of atmospheric rust on Fe, Fe-Cr and Fe-Ni alloys exposed to saline environment

    International Nuclear Information System (INIS)

    Konishi, Hiroyuki; Mizuki, Jun'ichiro; Yamashita, Masato; Uchida, Hitoshi

    2004-01-01

    Cl K-edge XANES measurements of atmospheric corrosion products (rust) formed on Fe, Fe-Ni and Fe-Cr alloys in chloride pollution have been performed using synchrotron radiation in order to clarify roles of anticorrosive alloying elements and of Cl in the corrosion resistance of weathering steel. The spectra of binary alloys show a shoulder structure near the absorption edge. The intensity of the shoulder peak depends on the kind and amount of the alloying element, whereas the energy position is invariant. This indicates that Cl is not combined directly with alloying elements in the rust. (author)

  12. [Study on physical properties of titanium alloy sample fabricated with vacuum-sintered powder metallurgy].

    Science.gov (United States)

    Ding, X; Liang, X; Chao, Y; Han, X

    2000-06-01

    To investigate the physical properties of titanium alloy fabricated with vacuum-sintered powder metallurgy. The titanium powders of three different particle sizes(-160mesh, -200 - +300mesh, -300mesh) were selected, and mixed with copper and aluminum powder in different proportions. Two other groups were made up of titanium powder(-200 - +300mesh) plated with copper and tin. The build-up and, condensation method and a double-direction press with a metal mold were used. The green compacts were sintered at 1000 degrees C for 15 minutes in a vacuum furnace at 0.025 Pa. In the double-direction press, the specimens were compacted at the pressure of 100 MPa, 200 MPa and 300 MPa respectively. Then the linear shrinkage ratio and the opening porosity of the sintered compacts were evaluated respectively. 1. The linear shrinkage ratio of specimens decreased with the increased compacted pressure(P powders at the same compacted pressure(P > 0.05), but that of titanium powder plated with copper and tin was higher than those of other specimens without plating(P powder did not affect the opening porosity at the same compacted pressure(P > 0.05). The composition of titanium-based metal powder mixtures and the compacted pressures affect the physical properties of sintered compacts. Titanium powder plated with copper and tin is compacted and sintered easily, and the physical properties of sintered compacts are greatly improved.

  13. Thermodynamics and mechanisms of sintering

    International Nuclear Information System (INIS)

    Pask, J.A.

    1978-10-01

    A phenomenological overview and exploration of the thermodynamic and geometric factors play a role in the process of densification of model compact systems consisting of crystalline spheres of uniform size in regular and irregular packing that form grain boundaries at every contact point. A further assumption is the presence of isotropic surface and grain boundary energies. Although such systems are unrealistic in comparison with normal powder compacts, their potential sintering behavior can be analyzed and provided with a limiting set of behavior conditions which can be looked upon as one boundary condition. This approach is logically realistic since it is easier to understand and provide a basis for understanding the more complex real powder systems

  14. Análisis mecánico y tribológico de los recubrimientos fe-cr-ni-c y ni-al-mo

    Directory of Open Access Journals (Sweden)

    JORGE E. MUÑOZ

    2007-01-01

    Full Text Available En este trabajo de investigación se evaluaron dos recubrimientos aplicados por medio de la técnica de rociado térmico por combustión, la aleación: Ni=89%, Al = 5,5%, Mo=5,5% y la aleación Fe=81,8%, Cr=16%, Ni=2%, C=0,2. La preparación superficial de las probetas se realizó usando chorro de arena. Se realizaron pruebas de resistencia al cortante, adherencia, desgaste abrasivo, desgaste por deslizamiento y flexión en cuatro puntos. El recubrimiento Fe-Cr-Ni-C presentó menor pérdida de masa, tanto para desgaste abrasivo como para el desgaste por deslizamiento. La multicapa presentó una mayor porosidad en el recubrimiento Ni-Al- Mo usado como capa base y la capa exterior de Fe-Cr-Ni-C presentó mayor cantidad de partículas no fundidas y óxidos. La falla ocurrida en el ensayo de adherencia para las probetas con recubrimiento multicapa fue de característica adhesiva y cohesiva. El esfuerzo en el que se presenta la fisura por flexión en el recubrimiento multicapa disminuyó con el aumento del espesor

  15. Overview of lower length scale model development for accident tolerant fuels regarding U3Si2 fuel and FeCrAl cladding

    International Nuclear Information System (INIS)

    Zhang, Yongfeng

    2016-01-01

    U3Si2 and FeCrAl have been proposed as fuel and cladding concepts, respectively, for accident tolerance fuels with higher tolerance to accident scenarios compared to UO2. However, a lot of key physics and material properties regarding their in-pile performance are yet to be explored. To accelerate the understanding and reduce the cost of experimental studies, multiscale modeling and simulation are used to develop physics-based materials models to assist engineering scale fuel performance modeling. In this report, the lower-length-scale efforts in method and material model development supported by the Accident Tolerance Fuel (ATF) high-impact-problem (HIP) under the NEAMS program are summarized. Significant progresses have been made regarding interatomic potential, phase field models for phase decomposition and gas bubble formation, and thermal conductivity for U3Si2 fuel, and precipitation in FeCrAl cladding. The accomplishments are very useful by providing atomistic and mesoscale tools, improving the current understanding, and delivering engineering scale models for these two ATF concepts.

  16. Effect of d electrons on defect properties in equiatomic NiCoCr and NiCoFeCr concentrated solid solution alloys

    Science.gov (United States)

    Zhao, Shijun; Egami, Takeshi; Stocks, G. Malcolm; Zhang, Yanwen

    2018-01-01

    The role of d electrons in determining distributions of formation and migration energies for point defects in equiatomic NiCoCr and NiCoFeCr concentrated solid solution alloys (CSAs) are studied regarding electron density deformation flexibility based on first-principles calculations. The disordered state is taken into account by constructing special quasirandom structures. The migration barriers are determined by directly optimizing the saddle point. It is found that the formation energies of interstitials in CSAs are lower than those in pure Ni, whereas the formation energies of vacancies are higher. In both NiCoCr and NiCoFeCr, Co-related dumbbell interstitials exhibit lower formation energies. Notably, the distributions of migration energies for Cr interstitials and vacancies exhibit a remarkable overlap region. A detailed analysis of electronic properties reveals that the electronic charge deformation flexibility regarding eg to t2g transition has a dominant effect on defect energetics for different elements in CSAs. Thus the electron deformation ability is suggested as a key factor in understanding the peculiar defect behavior in CSAs.

  17. Overview of lower length scale model development for accident tolerant fuels regarding U3Si2 fuel and FeCrAl cladding

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Yongfeng [Idaho National Laboratory

    2016-09-01

    U3Si2 and FeCrAl have been proposed as fuel and cladding concepts, respectively, for accident tolerance fuels with higher tolerance to accident scenarios compared to UO2. However, a lot of key physics and material properties regarding their in-pile performance are yet to be explored. To accelerate the understanding and reduce the cost of experimental studies, multiscale modeling and simulation are used to develop physics-based materials models to assist engineering scale fuel performance modeling. In this report, the lower-length-scale efforts in method and material model development supported by the Accident Tolerance Fuel (ATF) high-impact-problem (HIP) under the NEAMS program are summarized. Significant progresses have been made regarding interatomic potential, phase field models for phase decomposition and gas bubble formation, and thermal conductivity for U3Si2 fuel, and precipitation in FeCrAl cladding. The accomplishments are very useful by providing atomistic and mesoscale tools, improving the current understanding, and delivering engineering scale models for these two ATF concepts.

  18. Oxide Morphology of a FeCrAl Alloy, Kanthal APMT, Following Extended Aging in Air at 300 °C to 600 °C

    Science.gov (United States)

    Li, Nan; Parker, Stephen S.; Wood, Elizabeth S.; Nelson, Andrew T.

    2018-05-01

    Iron-chromium-aluminum (FeCrAl) alloys are of interest to the nuclear materials community due to their resistance to high-temperature steam oxidation under accident conditions. The present work investigates oxide formation at temperatures relevant to light water reactor cladding operation following extended aging to assess growth kinetics, chemical composition, and microstructure of oxide formation on a commercial FeCrAl alloy, Fe-21 wt pct Cr-5 wt pct Al-3 wt pct Mo (Kanthal APMT). Aging treatments were performed for 100 to 1000 hours in stagnant air at 300 °C, 400 °C, 500 °C, and 600 °C, respectively. Oxide growth behavior under the investigated conditions follows a logarithmic time dependence. When the oxidization temperature is 400 °C or below, the oxide is amorphous. At 500 °C, isolated crystalline regions start to appear during short period aging time and expand with extended exposures. Crystalline α-Al2O3 oxide film develops at 600 °C and the correlated logarithmic rate constant decreases significantly, indicating enhanced oxidation resistance of the formed oxide film. In addition, Mo segregation at grain boundaries has been observed when the aging temperature exceeds 500 °C. The results of this study can be viewed as an upper bounding result for potential oxide coarsening during reactor operation.

  19. Investigation on fuel-cladding chemical interaction in metal fuel for FBR. Reaction of rare earth elements with Fe-Cr alloy

    International Nuclear Information System (INIS)

    Inagaki, Kenta; Ogata, Takanari

    2010-01-01

    Rare-earth fission product (FP) elements generated in the metal fuel interact with cladding alloy and result in the wastage of the cladding (Fuel-Cladding Chemical Interaction (FCCI)). To evaluate FCCI quantitatively, several influential factors must be considered. They are temperature, temperature gradient, time, composition of the cladding and the behavior of rare-earth FP. In this research, the temperature and time dependencies are investigated with tests in the simplified system. Fe-12wt%Cr was used as stimulant material of cladding and rare-earth alloy 13La -24Ce -12Pr -39Nd -12Sm (RE) as a rare-earth FP. A diffusion couple Fe-Cr/RE was made and annealed at 923K, 853K, 773K or 693K. The structures of reaction layers were analyzed with Electron Probe Micro Analyzer (EPMA) and the details of the structures were clarified. The width of the reaction layer in the Fe-Cr alloy grew in proportion to the square root of time. The reaction rate constants K=(square of the width of reaction layer / time) were evaluated. It was confirmed that the relation between K and the inverse of the temperature showed linearity above 773 K. (author)

  20. Fractal dimension determined through optical and scanning electron microscopy on FeCrAl alloy after polishing, erosion, and oxidizing processes

    Energy Technology Data Exchange (ETDEWEB)

    Guzman-Castaneda, J.I.; Garcia-Borquez, A. [Instituto Politecnico Nacional, ESFM, 07738 Mexico D.F. (Mexico); Arizabalo-Salas, R.D. [Instituto Mexicano del Petroleo, Direccion de Investigacion y Posgrado, 07730 Mexico D.F. (Mexico)

    2012-06-15

    Optical and scanning electron microscopy (OM and SEM) are techniques that are normally used for 2D-analysis of surface features. By fractal dimension analysis of the gray-scale OM and SEM images, it is possible to get quantitative topographical measurements. In this work, three different surface topographies (polished, eroded, and oxidized) were analyzed on FeCrAl alloy by OM and SEM. Clear surface topographical changes can be qualitatively observed. In order to quantify such changes, two steps were followed: (i) a gray-scale digitalization from each image was used to reproduce topographical features on the analyzed surface, and (ii) from this information, the fractal dimension (D) was determined using fractal3e software. The fractal dimension determined in this form follows coherently the topographical changes produced on the FeCrAl alloy after polishing, erosion, and oxidizing processes. The variations of fractal dimension values against the temperature of the oxidizing processes reflect well the oxide growth changes. Moreover, a minimum D-value is registered at 750 C, which corresponds to the {delta}-{theta} alumina phase transition temperature as determined by differential thermal analysis (DTA) on the same alloy. (Copyright copyright 2012 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  1. Low density, variation in sintered density and high nitrogen in uranium dioxide

    International Nuclear Information System (INIS)

    Balakrishna, Palanki; Murty, B.N.; Anuradha, M.; Nageshwara Rao, P.; Jayaraj, R.N.; Ganguly, C.

    2000-01-01

    Low sintered density and density variation in sintered UO 2 were found to have been caused by non uniformity in the granule feed characteristics to the compacting press. The nitrogen impurity content of sintered UO 2 was found to be sintering furnace related and associated with low sintered density pellets. The problems of low density, variation in sintered density and high nitrogen could be solved by the replacement of the prevailing four punch precompaction by a single punch process; by the introduction of a vibro-sieve for the separation of fine particles from the press feed granules; by innovation in the powder feed shoe design for simultaneous and uniform dispensing of powder in all the die holes; by increasing the final compaction pressure and by modifying the gas flows and preheat temperature in the sintering furnace. (author)

  2. Electro sinter forging of titanium disks

    DEFF Research Database (Denmark)

    Cannella, Emanuele; Nielsen, Chris Valentin; Bay, Niels Oluf

    by measuring the electrical resistance during the sintering process [5], since low electrical resistance corresponds to high density. It is, however, necessary to be aware that increased temperature, on the other hand, increases the resistance. SEM micrographs and Computed Tomography (CT) are carried out......Electro sinter forging (ESF) is a new sintering process based on the principle of electrical Joule heating. In the present work, middle frequency direct current (MFDC) was flowing through the powder compact, which was under mechanical pressure. The main parameters are the high electrical current......, up to 10 kA, and the low voltage, 1-2 V, resulting in heat generation in the powder. Figure 1 shows the experimental setup. The punches were made of a conductive material; namely a copper alloy. The die, which has to be electrically insulating, was made of alumina. The ESF process takes 3-4s...

  3. Sintered cobalt-rare earth intermetallic product

    International Nuclear Information System (INIS)

    Benz, M.G.

    1975-01-01

    This patent describes a sintered product having substantially stable permanent magnet properties in air at room temperature. It comprises compacted particulate cobalt--rare earth alloy consisting essentially of a Co 5 R intermetallic phase and a CoR intermetallic phase which is richer in rare earth metal content than the Co 5 R phase, where R is a rare earth metal. The Co 5 R intermetallic phase is present in an amount of at least 65 percent by weight of the sintered product and the CoR intermetallic phase which is richer in rare earth metal content than the Co 5 R phase is present in a positive amount having a value ranging up to about 35 percent by weight of the product. The sintered product has a density of at least 87 percent and has pores which are substantially noninterconnecting and wherein the component grains have an average size less than 30 microns

  4. Microstructure and phase analysis of Zirconia-ODS (Oxide Dispersion Strengthen) alloy sintered by APS with milling time variation

    Science.gov (United States)

    Sugeng, Bambang; Bandriyana, B.; Sugeng, Bambang; Salam, Rohmad; Sumariyo; Sujatno, Agus; Dimyati, Arbi

    2018-03-01

    Investigation on the relationship between the process conditions of milling time and the microstructure on the synthesis of the zirconia-ODS steel alloy has been performed. The elemental composition of the alloy was determined on 20 wt% Cr and zirconia dispersoid of 0.50 wt%. The synthesis was carried out by powder metallurgy method with milling time of 3, 5 and 7 hours, static compression of 20 Ton and sintering process for 4 minutes using the APS (Arc Plasma Sintering) equipment. SEM-EDX and XRD test was carried out to characterize the phase and morphology of the alloy and the effect to the mechanical properties was evaluated by the Vickers Hardness testing. The synthesis produced sample of ODS steel with good dense and very little porous with the Fe-Cr phase that clearly observed in the XRD peak pattern. In addition milling time increased the homogeneously of Fe-Cr phase formulation, enhanced the grain refinement of the structure and increase the hardness of the alloy.

  5. Sintering behaviour of CeO2-Gd2O3 powders prepared by the oxalate coprecipitation method

    International Nuclear Information System (INIS)

    Duran, P.; Jurado, J.R.; Moure, C.

    1993-01-01

    The powder and compact characteristics as well as the sintering behaviour of two CeO 2 -Gd 2 O 3 compositions prepared by the oxalate coprecipitation method are studied as a function of the powder particle size and the pore-size distribution in the powder compacts. Shrinkage was measured at a constant heating rate and the results are compared with those obtained by isothermal sintering experiments. Grain growth and microstructural development on sintered samples were studied. (orig.)

  6. Sintering unalloyed titanium in DC electrical abnormal glow discharge

    Directory of Open Access Journals (Sweden)

    Allan Seeber

    2010-03-01

    Full Text Available Powder metallurgy is widely used in the manufacture of components that have complex geometry. The good dimensional control, reduction in manufacturing steps and operating costs which has favored the use of this technique for manufacturing of titanium alloys components. However, the high affinity of this material with oxygen hinders strongly the sintering process. For this, the sintering associated with plasma technology can be considered an alternative technique for the processing of this material. The strict control of sintering atmosphere performed at low pressures and the reactive species present in the plasma environment can help to improve the sintering of this material. The results presented in this paper show a good correlation between the parameters used for the compaction of the samples and the microstructure develop during the plasma sintering of samples. The microstructure of the plasma assisted samples is also affected by the particular configuration used in the plasma reactor.

  7. SEM hot stage sintering of UO2

    International Nuclear Information System (INIS)

    Miller, D.J.

    1976-06-01

    The sintering of hyperstoichiometric uranium dioxide powder compacts, in the hot stage of a scanning electron microscope, was continuously monitored using 16 mm time lapse movies. From alumina microspheres placed on the surface of the compacts, shrinkage measurements were obtained. Converting shrinkage measurements into densification profiles indicates that a maximum densification rate is reached at a critical density, independent of the constant heating rates. At temperatures above 1350 0 C, the movement of the reference microspheres made shrinkage measurements impossible. It is believed the evolution of UO 3 gas from hyperstoichiometric UO 2 is the cause of this limitation

  8. The dimensional accuracy of the sintered billets

    Directory of Open Access Journals (Sweden)

    Чингиз Ариф оглы Алиев

    2016-01-01

    Full Text Available The article presents the results of assessing the impact of the behaviour stability of the components included in the compositions and process parameters of their production, on the dimensional accuracy of workpieces. It was found that by increasing the amount of oxide in the composition is greater compaction of the sintered billet in the process of heat treatment. This also increases the density of all components of the composition

  9. [Effect of compaction pressure on the properties of dental machinable zirconia ceramic].

    Science.gov (United States)

    Huang, Hui; Wei, Bin; Zhang, Fu-qiang; Sun, Jing; Gao, Lian

    2010-10-01

    To investigate the effect of compaction pressure on the linear shrinkage, sintering property and machinability of the dental zirconia ceramic. The nano-size zirconia powder was compacted at different isostatic pressure and sintered at different temperature. The linear shrinkage of sintered body was measured and the relative density was tested using the Archimedes method. The cylindrical surface of pre-sintering blanks was traversed using a hard metal tool. Surface and edge quality were checked visually using light stereo microscopy. The sintering behaviour depended on the compaction pressure. Increasing compaction pressure led to higher sintering rate and lower sintering temperature. Increasing compaction pressure also led to decreasing linear shrinkage of the sintered bodies, from 24.54% of 50 MPa to 20.9% of 400 MPa. Compaction pressure showed only a weak influence on machinability of zirconia blanks, but the higher compaction pressure resulted in the poor surface quality. The better sintering property and machinability of dental zirconia ceramic is found for 200-300 MPa compaction pressure.

  10. Integrated analysis of oxide nuclear fuel sintering

    International Nuclear Information System (INIS)

    Baranov, V.; Kuzmin, R.; Tenishev, A.; Timoshin, I.; Khlunov, A.; Ivanov, A.; Petrov, I.

    2011-01-01

    Dilatometric and thermal-gravimetric investigations have been carried out for the sintering process of oxide nuclear fuel in gaseous Ar - 8% H 2 atmosphere at temperatures up to 1600 0 C. The pressed compacts were fabricated under real production conditions of the OAO MSZ with application of two different technologies, so called 'dry' and 'wet' technologies. Effects of the grain size growth after the heating to different temperatures were observed. In order to investigate the effects produced by rate of heating on properties of sintered fuel pellets, the heating rates were varied from 1 to 8 0 C per minute. Time of isothermal overexposure at maximal temperature (1600 0 C) was about 8 hours. Real production conditions were imitated. The results showed that the sintering process of the fuel pellets produced by two technologies differs. The samples sintered under different heating rates were studied with application of scanning electronic microscopy analysis for determination of mean grain size. A simulation of heating profile for industrial furnaces was performed to reduce the beam cycles and estimate the effects of variation of the isothermal overexposure temperatures. Based on this data, an optimization of the sintering conditions was performed in operations terms of OAO MSZ. (authors)

  11. Sintered cobalt-rare earth intermetallic product

    International Nuclear Information System (INIS)

    Benz, M.C.

    1975-01-01

    A process is described for preparing novel sintered cobalt--rare earth intermetallic products which can be magnetized to form permanent magnets having stable improved magnetic properties. A cobalt--rare earth metal alloy is formed having a composition which at sintering temperature falls outside the composition covered by the single Co 5 R intermetallic phase on the rare earth richer side. The alloy contains a major amount of the Co 5 R intermetallic phase and a second solid CoR phase which is richer in rare earth metal content than the Co 5 R phase. The specific cobalt and rare earth metal content of the alloy is substantially the same as that desired in the sintered product. The alloy, in particulate form, is pressed into compacts and sintered to the desired density. The sintered product is comprised of a major amount of the Co 5 R solid intermetallic phase and up to about 35 percent of the product of the second solid CoR intermetallic phase which is richer in rare earth metal content than the Co 5 R phase

  12. A review of the irradiation evolution of dispersed oxide nanoparticles in the b.c.c. Fe-Cr system: Current understanding and future directions

    Energy Technology Data Exchange (ETDEWEB)

    Wharry, Janelle P., E-mail: jwharry@purdue.edu [Purdue University, 400 Central Drive, West Lafayette, IN 47907 (United States); Swenson, Matthew J.; Yano, Kayla H. [Boise State University, 1910 University Drive, Boise, ID 83725 (United States)

    2017-04-01

    Thus far, a number of studies have investigated the irradiation evolution of oxide nanoparticles in b.c.c. Fe-Cr based oxide dispersion strengthened (ODS) alloys. But given the inconsistent experimental conditions, results have been widely variable and inconclusive. Crystal structure and chemistry changes differ from experiment to experiment, and the total nanoparticle volume fraction has been observed to both increase and decrease. Furthermore, there has not yet been a comprehensive review of the archival literature. In this paper, we summarize the existing studies on nanoparticle irradiation evolution. We note significant observations with respect to oxide nanoparticle crystallinity, composition, size, and number density. We discuss four possible contributing mechanisms for nanoparticle evolution: ballistic dissolution, Ostwald ripening, irradiation-enhanced diffusion, and homogeneous nucleation. Finally, we propose future directions to achieve a more comprehensive understanding of irradiation effects on oxide nanoparticles in ODS alloys.

  13. Isotopic tailoring with 59Ni to study the effect of helium on microstructural evolution and mechanical properties of neutron-irradiated Fe-Cr-Ni alloys

    International Nuclear Information System (INIS)

    Garner, F.A.; Hamilton, M.L.; Greenwood, L.R.; Stubbins, J.F.; Oliver, B.M.

    1992-03-01

    Tensile testing on three model Fe-Cr-Ni alloys removed from four discharges of the 59 Ni isotopic doping experiment in FFTF-MOTA indicates that helium/dpa ratios typical of fusion reactors do not produce changes in the yield strength or elongation that are significantly different from those at much lower helium generation rates. It also appears that tensile properties approach a saturation level that is dependent only on the final irradiation temperature, but not prior temperature history or thermomechanical starting condition. The saturation in mechanical properties reflects a similar saturation in microstructure that is independent of starting condition. The successful conduct of an isotopic doping experiment was found to require post-irradiation measurement of the helium levels in order to compensate for uncertainties in the cross sections for burn-out and burn-in of 59 Ni and for uncertainties in neutron flux and spectra in the vicinity of the edge of the core

  14. The influence of combined addition of phosphorus and titanium on void swelling of austenitic Fe-Cr-Ni alloys at 646-700 K

    International Nuclear Information System (INIS)

    Watanabe, H.; Muroga, T.; Yoshida, N.

    1994-01-01

    The influence of combined addition of phosphorus and titanium on void swelling of model Fe-Cr-Ni austenitic alloys at 646 to 700 K under fast neutron irradiation has been investigated, in comparison with that of a complex austenitic alloy (JPCA-2). In the model alloys, void swelling decreased with increasing phosphorus content. Void average size and density of JPCA-2 were comparable to those of the 0.024P alloy. The fact that these two alloys have the same phosphorus level suggests the void swelling of the model alloys would be strongly suppressed by increasing the phosphorus concentration and/or coaddition of phosphorus and titanium. The present study demonstrated that the phosphorus level is the strongest determinant of void swelling of both model and complex austenitic alloys. ((orig.))

  15. Effects of the sp element additions on the microstructure and mechanical properties of NiCoFeCr based high entropy alloys

    International Nuclear Information System (INIS)

    Vida, Adam; Varga, Lajos K.; Chinh, Nguyen Quang; Molnar, David; Huang, Shuo; Vitos, Levente

    2016-01-01

    The effects of the sp (Al, Ga, Ge, Sn) element additions on the microstructure and mechanical properties of equimolar NiCoFeCr High Entropy Alloys (HEAs) are investigated. The results of X-ray diffraction measurements combined with scanning electron microscopy SEM investigations, as well as the results of nanoindentation test revealed that while the structure of the basic alloy is full FCC, the addition of sp elements has changed it to a multiphase containing both FCC and BCC components, but in different scales. Accordingly, the addition of sp elements strongly increases the strength of the basic state, especially in the case of alloys where the BCC phase is dominant in the microstructure. The physical properties as the Young’s- and shear moduli of the investigated HEAs were also determined using ultrasound methods. The correlation between these two moduli suggests a general relationship for metallic alloys.

  16. Effects of Alloyed Carbon on the General Corrosion and the Pitting Corrosion Behavior of FeCrMnN Stainless Steels

    Energy Technology Data Exchange (ETDEWEB)

    Ha, Heon-Young; Lee, Tae-Ho; Kim, Sung-Joon [Korea Institute of Materials Science, Changwon (Korea, Republic of)

    2011-10-15

    The effects of alloyed carbon on the pitting corrosion, the general corrosion, and the passivity behavior of Fe{sub 1}8Cr{sub 1}0Mn{sub 0}.4Nx{sub C} (x=0 ⁓ 0.38 wt%) alloys were investigated by various electrochemical methods and XPS analysis. The alloyed carbon increased the general corrosion resistance of the FeCrMnN matrix. Carbon enhanced the corrosion potential, reduced the metal dissolution rate, and accelerated the hydrogen evolution reaction rate in various acidic solutions. In addition, carbon promoted the pitting corrosion resistance of the matrix in a chloride solution. The alloyed carbon in the matrix increased the chromium content in the passive film, and thus the passive film became more protective.

  17. Structure and tensile properties of Fe-Cr model alloy strengthened by nano-scale NbC particles derived from controlled crystallization of Nb-rich clusters

    Energy Technology Data Exchange (ETDEWEB)

    Dai, Lei [College of Materials and Chemical Engineering, Three Gorges University, Yichang 443002 (China); Guo, Qianying [State Key Lab of Hydraulic Engineering Simulation and Safety, School of Material Science and Engineering, Tianjin University, Tianjin 300354 (China); Liu, Yongchang, E-mail: licmtju@163.com [State Key Lab of Hydraulic Engineering Simulation and Safety, School of Material Science and Engineering, Tianjin University, Tianjin 300354 (China); Yu, Liming; Li, Huijun [State Key Lab of Hydraulic Engineering Simulation and Safety, School of Material Science and Engineering, Tianjin University, Tianjin 300354 (China)

    2016-09-30

    This article describes the microstructural evolution and tensile properties of Fe-Cr model alloy strengthened by nano-scale NbC particles. According to the results obtained from X-ray diffraction and transmission electron microscope with Energy Dispersive Spectrometer, the bcc ultrafine grains and the disordered phase of Nb-rich nano-clusters were observed in the milled powders. The hot pressing (HP) resulted in a nearly equiaxed ferritic grains and dispersed nano-scale NbC (~8 nm) particles. The microstructure studies reveal that the formation of NbC nanoparticles is composed of nucleation and growth of the Nb-rich nano-clusters involving diffusion of their component. At room temperature the material exhibits an ultimate tensile strength of 700 MPa, yield strength of 650 MPa, and total elongation of 11.7 pct. The fracture surface studies reveal that a typical ductile fracture mode has occurred during tensile test.

  18. A method for increasing the homogeneity of the temperature distribution during magnetic fluid hyperthermia with a Fe-Cr-Nb-B alloy in the presence of blood vessels

    Energy Technology Data Exchange (ETDEWEB)

    Tang, Yundong [College of Physics and Information Engineering, Fuzhou University, Fuzhou 350116 (China); Flesch, Rodolfo C.C. [Departamento de Automação e Sistemas, Universidade Federal de Santa Catarina, 88040-900 Florianópolis, SC (Brazil); Jin, Tao, E-mail: jintly@fzu.edu.cn [College of Electrical Engineering and Automation, Fuzhou University, Fuzhou 350116 (China)

    2017-06-15

    Highlights: • The effects of blood vessels on temperature field distribution are investigated. • The critical thermal energy of hyperthermia is computed by the Finite Element Analysis. • A treatment method is proposed by using the MNPs with low Curie temperature. • The cooling effects due to the blood flow can be controlled. - Abstract: Magnetic hyperthermia ablates tumor cells by absorbing the thermal energy from magnetic nanoparticles (MNPs) under an external alternating magnetic field. The blood vessels (BVs) within tumor region can generally reduce treatment effectiveness due to the cooling effect of blood flow. This paper aims to investigate the cooling effect of BVs on the temperature field of malignant tumor regions using a complex geometric model and numerical simulation. For deriving the model, the Navier-Stokes equation for blood flow is combined with Pennes bio-heat transfer equation for human tissue. The effects on treatment temperature caused by two different BV distributions inside a mammary tumor are analyzed through numerical simulation under different conditions of flow rate considering a Fe-Cr-Nb-B alloy, which has low Curie temperature ranging from 42 °C to 45 °C. Numerical results show that the multi-vessel system has more obvious cooling effects than the single vessel one on the temperature field distribution for hyperthermia. Besides, simulation results show that the temperature field within tumor area can also be influenced by the velocity and diameter of BVs. To minimize the cooling effect, this article proposes a treatment method based on the increase of the thermal energy provided to MNPs associated with the adoption of low Curie temperature particles recently reported in literature. Results demonstrate that this approach noticeably improves the uniformity of the temperature field, and shortens the treatment time in a Fe-Cr-Nb-B system, thus reducing the side effects to the patient.

  19. Effect of manganese and chromium on microstructure and toughness of Fe-Cr-Mn alloys resulting from solid-solution treatment

    International Nuclear Information System (INIS)

    Okazaki, Yoshimitsu; Miyahara, Kazuya; Wade, Noboru; Hosoi, Yuzo

    1989-01-01

    This study is aimed at making clear the effect of Mn and Cr on the microstructure and toughness of an Fe-Cr-Mn alloy which is considered as one of the candidate alloys for reduced activation materials for the first wall application of the fusion reactor. The microstructures of Fe-12% Cr-(5∼30)% Mn(mass%) alloys after solution treatment at 1373 K for 3.6 ks are markedly varied with Mn contents; α'(martensite) + δ(ferrite) in 5% Mn alloy, α' + δ + ε(martensite) + γ(austenite) in the 10% Mn alloy, α' + ε + γ in 15% Mn alloy, ε + γ in the 20% Mn alloy, and ε + γ +δ in the 25% Mn alloy, and γ + δ in the 30% Mn alloy. It is to be noted that the δ phase increases with increasing Mn content when the Fe-12% Cr alloy contains more than 25% Mn, which suggests that Mn plays the role of a ferrite former. In Fe-15% Mn-Cr alloy, the δ phase is not observed in the range of Cr contents up to 12%, whereas it is markedly increased with the addition of 16% Cr. C, N and Ni are very helpful in forming the γ phase in these alloys as generally known in Fe-Cr-Ni alloys. The toughness evaluated by the Charpy impact test at 273 K and room temperature is very low in the 5% Mn alloy which consists of the α' and δ phases. It is, however, significantly improved by a small amount of the γ phase and increases with increase of γ phase stability. (author)

  20. A method for increasing the homogeneity of the temperature distribution during magnetic fluid hyperthermia with a Fe-Cr-Nb-B alloy in the presence of blood vessels

    Science.gov (United States)

    Tang, Yundong; Flesch, Rodolfo C. C.; Jin, Tao

    2017-06-01

    Magnetic hyperthermia ablates tumor cells by absorbing the thermal energy from magnetic nanoparticles (MNPs) under an external alternating magnetic field. The blood vessels (BVs) within tumor region can generally reduce treatment effectiveness due to the cooling effect of blood flow. This paper aims to investigate the cooling effect of BVs on the temperature field of malignant tumor regions using a complex geometric model and numerical simulation. For deriving the model, the Navier-Stokes equation for blood flow is combined with Pennes bio-heat transfer equation for human tissue. The effects on treatment temperature caused by two different BV distributions inside a mammary tumor are analyzed through numerical simulation under different conditions of flow rate considering a Fe-Cr-Nb-B alloy, which has low Curie temperature ranging from 42 °C to 45 °C. Numerical results show that the multi-vessel system has more obvious cooling effects than the single vessel one on the temperature field distribution for hyperthermia. Besides, simulation results show that the temperature field within tumor area can also be influenced by the velocity and diameter of BVs. To minimize the cooling effect, this article proposes a treatment method based on the increase of the thermal energy provided to MNPs associated with the adoption of low Curie temperature particles recently reported in literature. Results demonstrate that this approach noticeably improves the uniformity of the temperature field, and shortens the treatment time in a Fe-Cr-Nb-B system, thus reducing the side effects to the patient.

  1. Process parameter influence on Electro-sinter-forging (ESF) of titanium discs

    DEFF Research Database (Denmark)

    Cannella, Emanuele; Nielsen, Chris Valentin; Bay, Niels

    Electro-sinter-forging (ESF) is an innovative sintering process based on the principle of electrical Joule heating. The electrical current is flowing through the powder compact, which is under mechanical pressure. As compared to conventional sintering [1] and spark plasma sintering [2], the main...... advantages are the decreased sintering time and high relative density [3]. Near net-shape components can be manufactured and post-removal processing is limited to surface polishing. The present work is focused on analysing the influence of the main process parameters, namely compacting pressure, sintering...... time and electrical current density, on the final density of a disc sample made from commercially pure titanium powder. The maximum achieved relative density was 94% of the bulk density of pure titanium. The density estimation was carried out by using both Archimedes’ and 3D scanning....

  2. Sintering of nonstoichiometric UO2

    International Nuclear Information System (INIS)

    Susnik, D.; Holc, J.

    1983-01-01

    Activated sintering of UO 2 pellets at 1100 deg C is described. In CO 2 atmosphere is UO 2 is nonstoichiometric and pellets from active UO 2 powders sinter at 900 deg C to high density. At 1100 deg C the final sintered density is practically achieved at heating on sintering temperature. After reduction and cooling in H 2 atmosphere which is followed sintering in CO 2 the structure is identical to the structured UO 2 pellets sintered at high temperature in H 2 . Density of activated sintered UO 2 pellets is stable, even after additional sintering at 1800 deg C. (author)

  3. Sintering uranium oxide using a preheating step

    International Nuclear Information System (INIS)

    Jensen, N.J.; Nivas, Y.; Packard, D.R.

    1977-01-01

    Compacted pellets of uranium oxide or uranium oxide with one or more additives are heated in a kiln in a process having a preheating step, a sintering step, a reduction step, and a cooling step in a controlled atmosphere. The process is practiced to give a range of temperature and atmosphere conditions for obtaining optimum fluoride removal from the compacted pellets along with optimum sintering in a single process. The preheating step of this process is conducted in a temperature range of about 600 0 to about 900 0 C and the pellets are held for at least twenty min, and preferably about 60 min, in an atmosphere having a composition in the range of about 10 to about 75 vol % hydrogen with the balance being carbon dioxide. The sintering step is conducted at a temperature in the range of about 900 0 C to 1500 0 C in the presence of an atmosphere having a composition in the range of about 0.5 to about 90 vol % hydrogen with the balance being carbon dioxide. The reduction step reduces the oxygen to metal ratio of the pellets to a range of about 1.98 to 2.10:1 and this is accomplished by gradually cooling the pellets for about 30 to about 120 min from the temperature of the sintering step to about 1100 0 C in an atmosphere of about 10 to 90 vol % hydrogen with the balance being carbon dioxide. Thereafter the pellets are cooled to about 100 0 C under a protective atmosphere, and in one preferred practice the same atmosphere used in the reduction step is used in the cooling step. The preheating, sintering and reduction steps may also be conducted with their respective atmospheres having an initial additional component of water vapor and the water vapor can comprise up to about 20 vol %

  4. Compaction of Ti–6Al–4V powder using high velocity compaction technique

    International Nuclear Information System (INIS)

    Khan, Dil Faraz; Yin, Haiqing; Li, He; Qu, Xuanhui; Khan, Matiullah; Ali, Shujaat; Iqbal, M. Zubair

    2013-01-01

    Highlights: • We compacted Ti–6Al–4V powder by HVC technique. • As impact force rises up, the green density of the compacts increases gradually. • At impact force 1.857 kN relative sintered density of the compacts reaches 99.88%. • Spring back of the green compact’s decreases gradually with increasing impact force. • Mechanical properties of the samples increases with increasing impact force. - Abstract: High velocity compaction technique was applied to the compaction of pre-alloyed, hydride–dehydride Ti–6Al–4V powder. The powder was pressed in single stroke with a compaction speed of 7.10–8.70 ms −1 . When the speed was 8.70 ms −1 , the relative density of the compacts reaches up to 85.89% with a green density of 3.831 g cm −3 . The green samples were sintered at 1300 °C in Ar-gas atmosphere. Scanning electron microscope (SEM) was used to examine the surface of the sintered samples. Density and mechanical properties such as Vickers micro hardness and bending strength of the powder samples were investigated. Experimental results indicated that with the increase in impact force, the density and mechanical properties of the compacts increased. The sintered compacts exhibited a maximum relative density of 99.88% with a sintered density of 4.415 g cm −3 , hardness of 364–483 HV and the bending strength in the range of 103–126.78 MPa. The springback of the compacts decreased with increasing impact force

  5. Multi-scale modeling of shape distortions during sintering of bi-layers

    DEFF Research Database (Denmark)

    Tadesse Molla, Tesfaye; Bjørk, Rasmus; Olevsky, Eugene

    2014-01-01

    on kinetic Monte Carlo (kMC) model of sintering. During the sintering process the shrinkage rate is calculated from the kMC model. With the help of computational homogenization, the effective viscosity of the powder compact is also estimated from a boundary value problem defined on the microstructures...

  6. Phenomenological model of sintering of oxide nuclear fuel with doping admixtures

    Science.gov (United States)

    Baranov, V. G.; Devyatko, Yu. N.; Tenishev, A. V.; Khomyakov, O. V.

    2015-12-01

    It is shown that a change in the linear dimension of compacted UO2 in the sintering process is associated with its plastic yielding under the action of the forces of residual stress and capillary forces. From the curves of sintering of a fuel with doping admixtures in various gaseous media, its rate of creep is reduced.

  7. Preparation of Ti3Al intermetallic compound by spark plasma sintering

    Science.gov (United States)

    Ito, Tsutomu; Fukui, Takahiro

    2018-04-01

    Sintered compacts of single phase Ti3Al intermetallic compound, which have excellent potential as refractory materials, were prepared by spark plasma sintering (SPS). A raw powder of Ti3Al intermetallic compound with an average powder diameter of 176 ± 56 μm was used in this study; this large powder diameter is disadvantageous for sintering because of the small surface area. The samples were prepared at sintering temperatures (Ts) of 1088, 1203, and 1323 K, sintering stresses (σs) of 16, 32, and 48 MPa, and a sintering time (ts) of 10 min. The calculated relative densities based on the apparent density of Ti3Al provided by the supplier were approximately 100% under all sintering conditions. From the experimental results, it was evident that SPS is an effective technique for dense sintering of Ti3Al intermetallic compounds in a short time interval. In this report, the sintering characteristics of Ti3Al intermetallic compacts are briefly discussed and compared with those of pure titanium compacts.

  8. Sintering of beryllium oxide

    International Nuclear Information System (INIS)

    Caillat, R.; Pointud, R.

    1955-01-01

    This study had for origin to find a process permitting to manufacture bricks of beryllium oxide of pure nuclear grade, with a density as elevated as possible and with standardized shape. The sintering under load was the technique kept for the manufacture of the bricks. Because of the important toxicity of the beryllium oxide, the general features for the preliminary study of the sintering, have been determined while using alumina. The obtained results will be able to act as general indication for ulterior studies with sintering under load. (M.B.) [fr

  9. Development of Computational Tools for Modeling Thermal and Radiation Effects on Grain Boundary Segregation and Precipitation in Fe-Cr-Ni-based Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Ying [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2017-08-01

    This work aims at developing computational tools for modeling thermal and radiation effects on solute segregation at grain boundaries (GBs) and precipitation. This report described two major efforts. One is the development of computational tools on integrated modeling of thermal equilibrium segregation (TES) and radiation-induced segregation (RIS), from which synergistic effects of thermal and radiation, pre-existing GB segregation have been taken into consideration. This integrated modeling was used in describing the Cr and Ni segregation in the Fe-Cr-Ni alloys. The other effort is thermodynamic modeling on the Fe-Cr-Ni-Mo system which includes the major alloying elements in the investigated alloys in the Advanced Radiation Resistant Materials (ARRM) program. Through thermodynamic calculation, we provide baseline thermodynamic stability of the hardening phase Ni2(Cr,Mo) in selected Ni-based super alloys, and contribute knowledge on mechanistic understanding on the formation of Ni2(Cr,Mo) in the irradiated materials. The major outcomes from this work are listed in the following: 1) Under the simultaneous thermal and irradiation conditions, radiation-induced segregation played a dominant role in the GB segregation. The pre-existing GB segregation only affects the subsequent radiation-induced segregation in the short time. For the same element, the segregation tendency of Cr and Ni due to TES is opposite to it from RIS. The opposite tendency can lead to the formation of W-shape profile. These findings are consistent with literature observation of the transitory W-shape profile. 2) While TES only affects the distance of one or two atomic layers from GBs, the RIS can affect a broader distance from GB. Therefore, the W-shape due to pre-existing GB segregation is much narrower than that due to composition gradient formed during the transient state. Considering the measurement resolution of Auger or STEM analysis, the segregation tendency due to RIS should play a dominant

  10. Uranium dioxide. Sintering test

    International Nuclear Information System (INIS)

    Anon.

    Description of a sintering method and of the equipment devoted to uranium dioxide powder caracterization and comparison between different samples. Determination of the curve giving specific volume versus pressure and micrographic examination of a pellet at medium pressure [fr

  11. Kinetics of UO2 sintering

    International Nuclear Information System (INIS)

    Ristic, M.M.

    1962-01-01

    Detailed conclusions related to the UO 2 sintering can be drawn from investigating the kinetics of the sintering process. This report gives an thorough analysis of the the data concerned with sintering available in the literature taking into account the Jander and Arrhenius laws. This analysis completes the study of influence of the O/U ratio and the atmosphere on the sintering. Results presented are fundamentals of future theoretical and experimental work related to characterisation of the UO 2 sintering process

  12. Three-dimensional simulation of viscous-flow agglomerate sintering.

    Science.gov (United States)

    Kirchhof, M J; Schmid, H -J; Peukert, W

    2009-08-01

    The viscous-flow sintering of different agglomerate particle morphologies is studied by three-dimensional computer simulations based on the concept of fractional volume of fluid. For a fundamental understanding of particle sintering characteristics, the neck growth kinetics in agglomerate chains and in doublets consisting of differently sized primary particles is investigated. Results show that different sintering contacts in agglomerates even during the first stages are not completely independent from each other, even though differences are small. The neck growth kinetics of differently sized primary particles is determined by the smaller one up to a size difference by a factor of approximately 2, whereas for larger size differences, the kinetics becomes faster. In particular, the agglomerate sintering kinetics is investigated for particle chains of different lengths and for different particle morphologies each having ten primary particles and nine initial sintering contacts. For agglomerate chains, the kinetics approximately can be normalized by using the radius of the fully coalesced sphere. In general, different agglomerate morphologies show equal kinetics during the first sintering stages, whereas during advanced stages, compact morphologies show significantly faster sintering progress than more open morphologies. Hence, the overall kinetics cannot be described by simply using constant morphology correction factors such as fractal dimension or mean coordination number which are used in common sintering models. However, for the first stages of viscous-flow agglomerate sintering, which are the most important for many particle processes, a sintering equation is presented. Although we use agglomerates consisting of spherical primary particles, our methodology can be applied to other aggregate geometries as well.

  13. Effect of sintering temperature and time on the mechanical ...

    Indian Academy of Sciences (India)

    Administrator

    that the shape of stress–strain curves were similar to each other, compacted ... sample sintered at 1250°C for 3 h showed an appropriate range of pore sizes and interconnectivity. The ..... Ping Li J, de Wijn J R, Van Blitterswijk C A and de Groot.

  14. Sintering of MSW fly ash for reuse as a concrete aggregate.

    Science.gov (United States)

    Mangialardi, T

    2001-10-12

    The sintering process of municipal solid waste (MSW) fly ash was investigated in order to manufacture sintered products for reuse as concrete aggregates. Four types of fly ash resulting from different Italian MSW incineration plants were tested in this study. A modification of the chemical composition of MSW fly ash--through a preliminary four-stage washing treatment of this material with water--was attempted to improve the chemical and mechanical characteristics of sintered products.The sintering treatment of untreated or washed fly ash was performed on cylindrical compact specimens (15 mm in diameter and 20mm in height) at different compact pressures, sintering temperatures and times.The sintering process of untreated MSW fly ashes proved to be ineffective for manufacturing sintered products for reuse as a construction material, because of the adverse chemical characteristics of these fly ashes in terms of sulfate, chloride, and vitrifying oxide contents.A preliminary washing treatment of MSW fly ash with water greatly improved the chemical and mechanical characteristics of sintered products and, for all the types of fly ash tested, the sintered products satisfied the Italian requirements for normal weight aggregates for use in concretes having a specified strength not greater than 12 and 15N/mm(2), when measured on cylindrical and cubic specimens, respectively.A compact pressure of 28 N/mm(2), a sintering temperature of 1140 degrees C, and a sintering time of 60 min were the best operating conditions for manufacturing sintered products of washed MSW fly ash.

  15. Grain-growth law during Stage 1 sintering of materials

    International Nuclear Information System (INIS)

    He Zeming; Ma, J.

    2002-01-01

    This work investigates the grain-growth behaviour of powder compact during Stage 1 sintering (<90{%} theoretical density). It is widely accepted that grain size is an important state variable in the constitutive modelling in material sintering. However, it is noted that all the existing grain-growth laws proposed in the literature do not incorporate the effect of externally applied stress independently. In this work, a grain-growth law with externally applied stress as a variable was proposed. Alumina powders were forge-sintered at different applied stresses to examine the proposed grain-growth relationship. The proposed grain-growth law was then applied to model the grain-growth process on the sinter forging of tool steel. It is shown that the present proposed grain-growth law provides a good description on the experimental results. (author)

  16. Sintering and electrical properties of strontium-doped lanthanum manganite

    Energy Technology Data Exchange (ETDEWEB)

    Tarrago, Diego Pereira; Sousa, Vania Caldas de [Universidade Federal do Rio Grande do Sul (LABIOMAT/PPGEM/UFRGS), Porto Alegre, RS (Brazil). Programa de Pos-Graduacao em Engenharia de Minas, Metalurgica e de Materiais. Lab. de Biomateriais], Email: dptarrago@gmail.com; Moreno Buriel, Berta; Chinarro Martini, Eva; Jurado Egea, Jose Ramon [Consejo Superior de Investigaciones Cientificas (ICV/CSIC), Madrid (Spain). Inst. de Ceramica y Vidrio; Malfatti, Celia de Fraga [Universidade Federal do Rio Grande do Sul (LAPEC/PPGEM/UFRGS), Porto Alegre, RS (Brazil). Programa de Pos-Graduacao em Engenharia de Minas, Metalurgica e de Materiais. Lab. de Pesquisa em Corrosao

    2010-07-01

    Lanthanum strontium manganites (LSM) are potential materials for cathode applications in solid oxide fuel cells (SOFC) due to their good catalytic activity, chemical stability and compatibility with electrolyte materials in high temperatures. The sinterability of single phase La{sub 1-x}Sr{sub x}Mn{sub O3} (x=0.18) perovskite powders and the electrical properties of the resulting samples are analyzed in this study. Using a heating microscope, the powders were pressed and sintered at different pressures and temperatures, resulting in an open porosity of 33.36% when compacted at 125 MPa and sintered at 1200 degree C. Top and cross-section s canning electron microscopy (SEM) micrographs revealed interconnected pores in the sintered body and, hence, a suitable microstructure for the application. The activation energy for conductance was 0.04 eV and the tested LSM bulk started to exhibit adequate electrical properties at about 500 degree C. (author)

  17. Comparison of Ti(C,N)-based cermets processed by hot-pressing sintering and conventional pressureless sintering

    International Nuclear Information System (INIS)

    Xu, Qingzhong; Ai, Xing; Zhao, Jun; Qin, Weizhen; Wang, Yintao; Gong, Feng

    2015-01-01

    Highlights: • The HP sintered Ti(C,N)-based cermets exhibit high hardness with fine grain size. • The PLS sintered cermets possess high mechanical properties with low porosity. • The applied pressure can rearrange particles and contribute to grain refinement. • The heating rate can greatly affect the solid and liquid phase sintering of cermets. - Abstract: A suitable sintering method is important to obtain the Ti(C,N)-based cermets with superior properties. In this paper, Ti(C,N)-based cermets were fabricated by hot-pressing sintering (HP) and conventional pressureless sintering (PLS) technology, respectively, to investigate the influence of different sintering methods on the microstructure and mechanical properties of cermets materials. The microstructure, fracture morphology, indention cracks and phase composition were observed and detected using scanning electron microscope (SEM), energy dispersive spectroscopy (EDS) and X-ray diffraction (XRD). The transverse rupture strength (TRS), Vickers hardness (HV) and fracture toughness (K IC ) were also measured. The results reveal that all of the Ti(C,N)-based cermets exhibit core–rim microstructures with black cores, white cores and grey rims embedded into metal binder phases. The grain size of the samples fabricated by HP is much finer and the structure is more compact than those fabricated by PLS, while there exist pores in the HP sintered samples. The sintering process has no influence on the phase composition of cermets, but affects the phase content and crystallinity. The samples fabricated by PLS present higher transverse rupture strength, fracture toughness and density than samples fabricated by HP. However, the HP sintered samples possess a higher hardness

  18. Spark plasma sintering of titanium aluminide intermetallics and its composites

    Science.gov (United States)

    Aldoshan, Abdelhakim Ahmed

    Titanium aluminide intermetallics are a distinct class of engineering materials having unique properties over conventional titanium alloys. gamma-TiAl compound possesses competitive physical and mechanical properties at elevated temperature applications compared to Ni-based superalloys. gamma-TiAl composite materials exhibit high melting point, low density, high strength and excellent corrosion resistance. Spark plasma sintering (SPS) is one of the powder metallurgy techniques where powder mixture undergoes simultaneous application of uniaxial pressure and pulsed direct current. Unlike other sintering techniques such as hot iso-static pressing and hot pressing, SPS compacts the materials in shorter time (< 10 min) with a lower temperature and leads to highly dense products. Reactive synthesis of titanium aluminide intermetallics is carried out using SPS. Reactive sintering takes place between liquid aluminum and solid titanium. In this work, reactive sintering through SPS was used to fabricate fully densified gamma-TiAl and titanium aluminide composites starting from elemental powders at different sintering temperatures. It was observed that sintering temperature played significant role in the densification of titanium aluminide composites. gamma-TiAl was the predominate phase at different temperatures. The effect of increasing sintering temperature on microhardness, microstructure, yield strength and wear behavior of titanium aluminide was studied. Addition of graphene nanoplatelets to titanium aluminide matrix resulted in change in microhardness. In Ti-Al-graphene composites, a noticeable decrease in coefficient of friction was observed due to the influence of self-lubrication caused by graphene.

  19. High temperature creep deformation of glass-phase containing MoSi sub 2 sintered compacts. Glass so wo fukumu MoSi sub 2 shoketsutai no koon henkei

    Energy Technology Data Exchange (ETDEWEB)

    Shobu, K.; Watanabe, T.; Tani, E. (Government Industrial Research Inst., Kyushu, Saga (Japan))

    1991-07-25

    As such deformation mechanisms as diffusion, grain boundary sliding and motion of dislocation are known for high temperature deformation of polycrystallines, these atomic theoretical mechanism and quantitative side are not resolved perfectly. In this report, high temperature plasticity of sintered MoSi {sub 2} containing glass phase was examined and obtained some results shown as follows: its transient feature was same as usually observed one; and according to observe its structure, the deformation mechanism was mainly based on grain boundary sliding, and viscous flow of glass phase and diffusion therethrough; stress feature in deformation was shown a transient phenomenon at about 10MPa, and stress index approached to 3 under low stress and to 1 under high stress, in other words stress feature was controlled by viscous flow under high stress and by grain boundary sliding under low stress; and the stress index of grain boundary sliding was supposed to be 3 at low inclined angle and responsive grain boundary and 2 at high inclined angle. 4 refs., 5 figs.

  20. High pressure sintering (HP-HT) of diamond powders with titanium and titanium carbide

    International Nuclear Information System (INIS)

    Jaworska, L.

    1999-01-01

    Polycrystalline diamond compacts for cutting tools are mostly manufactured using high pressure sintering (HP-HT). The standard diamond compacts are prepared by diamond powders sintering with metallic binding phase. The first group of metallic binder are metals able to solve carbon - Co, Ni. The second group of metal binders are carbide forming elements - Ti, Cr, W and others. The paper describes high pressure sintering of diamond powder with titanium and nonstoichiometry titanium carbide for cutting tool application. A type of binding phase has the significant influence on microstructure and mechanical properties of diamond compacts. Very homogeneous structure was achieved in case of compacts obtained from metalized diamond where diamond-TiC-diamond connection were predominant. In the case of compacts prepared by mechanical mixing of diamond with titanium powders the obtained structure was nonhomogeneous with titanium carbide clusters. They had more diamond to diamond connections. These compacts compared to the compact made of metallized diamond have greater wear resistance. In the case of the diamond and TiC 0.92 sintering the strong bonding of TiC diamond grains was obtained. The microstructure observations for diamond with 5% wt. Ti and diamond with 5% wt. TiC 0.92 (the initial composition) compacts were performed in transmission microscope. For two type of compacts the strong bonding phase TiC without defects is creating. (author)

  1. Estimation of the Temperature-Dependent Nitrogen Solubility in Stainless Fe-Cr-Mn-Ni-Si-C Steel Melts During Processing

    Science.gov (United States)

    Wendler, Marco; Hauser, Michael; Sandig, Eckhard Frank; Volkova, Olena

    2018-04-01

    The influence of chemical composition, temperature, and pressure on the nitrogen solubility of various high alloy stainless steel grades, namely Fe-14Cr-(0.17-7.77)Mn-6Ni-0.5Si-0.03C [wt pct], Fe-15Cr-3Mn-4Ni-0.5Si-0.1C [wt pct], and Fe-19Cr-3Mn-4Ni-0.5Si-0.15C [wt pct], was studied in the melt. The temperature-dependent N-solubility was determined using an empirical approach proposed by Wada and Pehlke. The thus calculated N-concentrations overestimate the actual N-solubility of all the studied Fe-Cr-Mn-Ni-Si-C steel melts at a given temperature and pressure. Consequently, the calculation model has to be modified by Si and C because both elements are not recognized in the original equation. The addition of the 1st and 2nd order interaction parameters for Si and C to the model by Wada and Pehlke allows a precise estimation of the temperature-dependent nitrogen solubility in the liquid steel bath, and fits very well with the measured nitrogen concentrations during processing of the steels. Moreover, the N-solubility enhancing effect of Cr- and Mn-additions has been demonstrated.

  2. Effect of Ovality in Inlet Pigtail Pipe Bends Under Combined Internal Pressure and In-Plane Bending for Ni-Fe-Cr B407 Material

    Directory of Open Access Journals (Sweden)

    Ramaswami P.

    2017-09-01

    Full Text Available The present paper makes an attempt to depict the effect of ovality in the inlet pigtail pipe bend of a reformer under combined internal pressure and in-plane bending. Finite element analysis (FEA and experiments have been used. An incoloy Ni-Fe-Cr B407 alloy material was considered for study and assumed to be elastic-perfectly plastic in behavior. The design of pipe bend is based on ASME B31.3 standard and during manufacturing process, it is challenging to avoid thickening on the inner radius and thinning on the outer radius of pipe bend. This geometrical shape imperfection is known as ovality and its effect needs investigation which is considered for the study. The finite element analysis (ANSYS-workbench results showed that ovality affects the load carrying capacity of the pipe bend and it was varying with bend factor (h. By data fitting of finite element results, an empirical formula for the limit load of inlet pigtail pipe bend with ovality has been proposed, which is validated by experiments.

  3. The effect of the MgO buffer layer thickness on magnetic anisotropy in MgO/Fe/Cr/MgO buffer/MgO(001)

    Energy Technology Data Exchange (ETDEWEB)

    Kozioł-Rachwał, Anna, E-mail: a.koziolrachwal@aist.go.jp [National Institute of Advanced Industrial Science and Technology, Spintronics Research Center, Tsukuba, Ibaraki 305-8568 (Japan); AGH University of Science and Technology, Faculty of Physics and Applied Computer Science, al. Mickiewicza 30, 30-059 Kraków (Poland); Nozaki, Takayuki; Zayets, Vadym; Kubota, Hitoshi; Fukushima, Akio; Yuasa, Shinji [National Institute of Advanced Industrial Science and Technology, Spintronics Research Center, Tsukuba, Ibaraki 305-8568 (Japan); Suzuki, Yoshishige [National Institute of Advanced Industrial Science and Technology, Spintronics Research Center, Tsukuba, Ibaraki 305-8568 (Japan); Graduate School of Engineering Science, Osaka University, 1-3 Machikaneyama, Toyonaka, Osaka 560-8531 (Japan)

    2016-08-28

    The relationship between the magnetic properties and MgO buffer layer thickness d was studied in epitaxial MgO/Fe(t)/Cr/MgO(d) layers grown on MgO(001) substrate in which the Fe thickness t ranged from 0.4 nm to 1.1 nm. For 0.4 nm ≤ t ≤ 0.7 nm, a non-monotonic coercivity dependence on the MgO buffer thickness was shown by perpendicular magneto-optic Kerr effect magnetometry. For thicker Fe films, an increase in the buffer layer thickness resulted in a spin reorientation transition from perpendicular to the in-plane magnetization direction. Possible origins of these unusual behaviors were discussed in terms of the suppression of carbon contamination at the Fe surface and changes in the magnetoelastic anisotropy in the system. These results illustrate a method to control magnetic anisotropy in MgO/Fe/Cr/MgO(d) via an appropriate choice of MgO buffer layer thickness d.

  4. Microstructural evolution and mechanical properties of a novel FeCrNiBSi advanced high-strength steel: Slow, accelerated and fast casting cooling rates

    Energy Technology Data Exchange (ETDEWEB)

    Askari-Paykani, Mohsen; Shahverdi, Hamid Reza, E-mail: shahverdi@modares.ac.ir; Miresmaeili, Reza

    2016-06-21

    In the current work, three different solidification routes and a two-step heat treatment process were applied to a novel FeCrNiBSi alloy system to introduce a new candidate for advanced high-strength steels. The evolution of the microstructure after solidification, heat treatment, and tensile deformation was characterized using optical and electron microscopy techniques, as well as hardness and room temperature uniaxial tensile tests. The effects of the different solidification routes and heat treatment parameters on the deformation and fracture mechanisms of this steel are discussed. Grain refinement, precipitation hardening, and solid solution as a result of the fast casting cooling rate led to an increase in strength at improved ductility. This result can be explained partly by the less severe stress/strain partitioning at the matrix grain/M{sub 2}B interfaces and better interface cohesion. Moreover, the stress/strain partitioning characteristics between the matrix grains and M{sub 2}B led to a higher initial strain hardening rate. The fast casting cooling rate further promoted ductile fracture mechanisms, which is a result of increased cleavage fracture stress. The higher casting cooling rate and two-step heat treatment resulted in a strong increase in formability index, from 8 GPa% to 24 GPa%, at which the mechanical properties occupy the TRIP envelope. Heat treatment of the fast-cooling specimens led to a small reduction in yield and tensile strength and 22% total elongation percentage improvement (from 10% to 32%).

  5. Small angle neutron scattering study of nano sized microstructure in Fe-Cr ODS steels for gen IV in-core applications.

    Science.gov (United States)

    Han, Young-Soo; Mao, Xiadong; Jang, Jinsung

    2013-11-01

    The nano-sized microstructures in Fe-Cr oxide dispersion strengthened steel for Gen IV in-core applications were studied using small angle neutron scattering. The oxide dispersion strengthened steel was manufactured through hot isostatic pressing with various chemical compositions and fabrication conditions. Small angle neutron scattering experiments were performed using a 40 m small angle neutron scattering instrument at HANARO. Nano sized microstructures, namely, yttrium oxides and Cr-oxides were quantitatively analyzed by small angle neutron scattering. The yttrium oxides and Cr-oxides were also observed by transmission electron microscopy. The microstructural analysis results from small angle neutron scattering were compared with those obtained by transmission electron microscopy. The effects of the chemical compositions and fabrication conditions on the microstructure were investigated in relation to the quantitative microstructural analysis results obtained by small angle neutron scattering. The volume fraction of Y-oxide increases after fabrication, and this result is considered to be due to the formation of non-stochiometric Y-Ti-oxides.

  6. Behavior of U3Si2 Fuel and FeCrAl Cladding under Normal Operating and Accident Reactor Conditions

    Energy Technology Data Exchange (ETDEWEB)

    Gamble, Kyle Allan Lawrence [Idaho National Lab. (INL), Idaho Falls, ID (United States); Hales, Jason Dean [Idaho National Lab. (INL), Idaho Falls, ID (United States); Barani, Tommaso [Idaho National Lab. (INL), Idaho Falls, ID (United States); Pizzocri, Davide [Idaho National Lab. (INL), Idaho Falls, ID (United States); Pastore, Giovanni [Idaho National Lab. (INL), Idaho Falls, ID (United States)

    2016-09-01

    As part of the Department of Energy's Nuclear Energy Advanced Modeling and Simulation program, an Accident Tolerant Fuel High Impact Problem was initiated at the beginning of fiscal year 2015 to investigate the behavior of \\usi~fuel and iron-chromium-aluminum (FeCrAl) claddings under normal operating and accident reactor conditions. The High Impact Problem was created in response to the United States Department of Energy's renewed interest in accident tolerant materials after the events that occurred at the Fukushima Daiichi Nuclear Power Plant in 2011. The High Impact Problem is a multinational laboratory and university collaborative research effort between Idaho National Laboratory, Los Alamos National Laboratory, Argonne National Laboratory, and the University of Tennessee, Knoxville. This report primarily focuses on the engineering scale research in fiscal year 2016 with brief summaries of the lower length scale developments in the areas of density functional theory, cluster dynamics, rate theory, and phase field being presented.

  7. Effects of Aging and W Addition on the Corrosion Resistance and Mechanical Properties of Fe-Cr-Mn-N Stainless Steels

    International Nuclear Information System (INIS)

    Jeon, Yu Taek; Joo, Uk Hyon; Park, Yong Soo; Kim, Young Sik

    2000-01-01

    The characteristics of the mechanical properties and sensitization behaviors in Fe-Cr-Mn stainless steels by W addition and aging treatment were studied. Yield strength, tensile strength, elongation and impact energy decreased, and hardness increased slightly by aging treatment. W-containing alloys showed especially a larger degree of brittle characteristics due to the hard chi(χ) phase formed from the decomposition of ferrite. Carbides precipitated in grain boundary had a bad effect on impact energy rather than on strength and hardness. Ni addition suppressed the formation of ferrite and resulted in some improvement of mechanical properties. Anodic polarization tests showed that the corrosion resistance of aged alloys decreased by the formation of carbides and secondary austenite. It was observed that W addition made no improvement of the pitting potential and passive current density of aged alloys in the HCI solution. But Ni and W decreased critical current density in the sulfuric acid and made easier formation of passive film, contributing to corrosion resistance. From the results of EPR (Electrochemical Potentiokinetic Reactivation). DOS (Degree of Sensitization) increased with aging time and carbides and ferrite were preferentially attacked. It was observed that Ni delayed the sensitization. It can be concluded from the previous results that the selective dissolution of ferrite is due to the ferrite decomposition to chi (χ) phase and secondary austenite. In the secondary austenite. Cr and W which are known to improve the corrosion resistance were depleted. Therefore, it seems that ferrite phase became sensitive to corrosion

  8. Process parameter influence on Electro-sinter-forging (ESF) of titanium discs

    DEFF Research Database (Denmark)

    Cannella, Emanuele; Nielsen, Chris Valentin; Bay, Niels

    Electro-sinter-forging (ESF) is a sintering process based on the resistance heating principle, which makes it faster than conventional sintering. The process is investigated as a function of the main process parameters, namely compacting pressure, electrical current density and sintering time....... The present work is focused on analysing the influence of these process parameters on the final density of a disc sample made from commercially pure titanium powder. Applying the design of experiments (DoE) approach, the electrical current was seen to be of largest influence. The maximum obtained density...

  9. Effect of сopper сoating on fibers made of aluminum alloy, titanium, and FeCrAl alloy on surface morphology and activity in CO oxidation

    Science.gov (United States)

    Lukiyanchuk, I. V.; Rudnev, V. S.; Serov, M. M.; Krit, B. L.; Lukiyanchuk, G. D.; Nedozorov, P. M.

    2018-04-01

    The catalytic activity of both copper fibers and copper-coated fibers of a diameter of 50-100 μm made of aluminum alloy, technical grade titanium, and FeCrAl alloy in CO oxidation has been estimated. Metal fibers have been fabricated by the method of pendant drop melt extraction (PDME). The fibers copper plating was carried out by chemical and electrochemical methods. The composition and structure of samples and coatings before and after catalytic tests have been characterized by the methods of scanning electron microscopy, energy-dispersive analysis, and X-ray fluorescence analysis. It has been shown that the catalytic activity of copper-coated fibers made of FeCrAl alloy in the reaction of CO oxidation is not inferior to that of copper fibers.

  10. Effects of Admixed Titanium on Densification of 316L Stainless Steel Powder during Sintering

    Directory of Open Access Journals (Sweden)

    Aslam Muhammad

    2014-07-01

    Full Text Available Effects of admixed titanium on powder water atomized (PWA and powder gas atomized (PGA 316L stainless steel (SS have been investigated in terms of densification. PGA and PWA powders, having different shapes and sizes, were cold pressed and sintered in argon atmosphere at 1300°C. The admixed titanium compacts of PGA and PWA have shown significant effect on densification through formation of intermetallic compound and reducing porosity during sintering process. PWA, having particle size 8 μm, blended with 1wt% titanium has exhibited higher sintered density and shrinkage as compared to gas atomized powder compacts. Improved densification of titanium blended PGA and PWA 316L SS at sintering temperature 1300°C is probably due to enhanced diffusion kinetics resulting from stresses induced by concentration gradient in powder compacts.

  11. Strain in the mesoscale kinetic Monte Carlo model for sintering

    DEFF Research Database (Denmark)

    Bjørk, Rasmus; Frandsen, Henrik Lund; Tikare, V.

    2014-01-01

    anisotropic strains for homogeneous powder compacts with aspect ratios different from unity. It is shown that the line direction biases shrinkage strains in proportion the compact dimension aspect ratios. A new algorithm that corrects this bias in strains is proposed; the direction for collapsing the column...... densification by vacancy annihilation removes an isolated pore site at a grain boundary and collapses a column of sites extending from the vacancy to the surface of sintering compact, through the center of mass of the nearest grain. Using this algorithm, the existing published kMC models are shown to produce...

  12. Double Step Sintering Behavior Of 316L Nanoparticle Dispersed Micro-Sphere Powder

    Directory of Open Access Journals (Sweden)

    Jeon Byoungjun

    2015-06-01

    Full Text Available 316L stainless steel is a well-established engineering material and lots of components are fabricated by either ingot metallurgy or powder metallurgy. From the viewpoints of material properties and process versatility, powder metallurgy has been widely applied in industries. Generally, stainless steel powders are prepared by atomization processes and powder characteristics, compaction ability, and sinterability are quite different according to the powder preparation process. In the present study, a nanoparticle dispersed micro-sphere powder is synthesized by pulse wire explosion of 316L stainless steel wire in order to facilitate compaction ability and sintering ability. Nanoparticles which are deposited on the surface of micro-powder are advantageous for a rigid die compaction while spherical micro-powder is not to be compacted. Additionally, double step sintering behavior is observed for the powder in the dilatometry of cylindrical compact body. Earlier shrinkage peak comes from the sintering of nanoparticle and later one results from the micro-powder sintering. Microstructure as well as phase composition of the sintered body is investigated.

  13. Morphological analysis and modelling of sintering and of sintered materials

    International Nuclear Information System (INIS)

    Jernot, Jean-Paul

    1982-01-01

    This research thesis addresses the study of solid phase sintering of metallic powders, and aims at describing as precisely as possible the different involved matter transport mechanisms, first by using a thermodynamic approach to sintering. Sintering diagrams are also used to determine prevailing mechanisms. The microstructure of sintered materials has been studied by using image quantitative analysis, thus by using a morphological approach to sintering. Morphological parameters allow, on the one hand, the evolution of powders during sintering to be followed, and, on the other hand, sintered products to be correctly characterised. Moreover, the author reports the study of the evolution of some physical properties of sintered materials with respect to their microstructure parameters. This leads to the development of a modelling of the behaviour of these materials [fr

  14. Theoretical investigation of electronic, magnetic and optical properties of ZnSe doped TM and co-doped with MnTM (TM: Fe, Cr, Co): AB-initio study

    Energy Technology Data Exchange (ETDEWEB)

    Behloul, M. [LMPHE (URAC 12), Departement of Physique, B.P. 1014, Faculty of Science, University Mohammed V, Rabat (Morocco); Salmani, E., E-mail: elmehdisalmani@gmail.com [LMPHE (URAC 12), Departement of Physique, B.P. 1014, Faculty of Science, University Mohammed V, Rabat (Morocco); Ez-Zahraouy, H. [LMPHE (URAC 12), Departement of Physique, B.P. 1014, Faculty of Science, University Mohammed V, Rabat (Morocco); Benyoussef, A. [LMPHE (URAC 12), Departement of Physique, B.P. 1014, Faculty of Science, University Mohammed V, Rabat (Morocco); The Institute for Nanomaterials and Nanotechnology, MAScIR (Moroccan Fondation for Advanced Science, Innovation and Research), Rabat (Morocco)

    2016-12-01

    Based upon the first principal spin density functional calculation, the electronic, magnetic and optical properties of ZnTMSe and ZnMnTMSe where TM=Fe, Cr, Co are studied using the Korringa-Kohn-Rostoker coherent potential approximation (KKR-CPA) method within the local density (LDA)and the self-interaction-corrected(SIC) approximation. The purpose of this study is to determine the effect of different type of dopant and concentration on ferromagnetic and half metallic behavior of ZnSe. Therefore the magnetic disorder local moment (DLM) and the ferromagnetic state are investigated for different concentrations of Mn, Fe, Cr and Co; also the advantages of co-doped ZnSe with TM elements, behavior at room temperature are discussed. The electronic structure and optical properties are studied employing the local density (LDA) and the self-interaction-corrected (SIC) approximation. Moreover, the X-ray spectra modeling are in good agreement with the electronic and magnetic properties results. - Highlights: • The magnetic properties of ZnSe codoped with MnY(Y: Fe, Cr, Co) has been investigated. • The half-metallic appears in ZnSe codoped with impurities at low concentration. • The advantages of codoped ZnSe with impurities at room temperature are discussed.

  15. An in situ Study of NiTi Powder Sintering Using Neutron Diffraction

    Directory of Open Access Journals (Sweden)

    Gang Chen

    2015-04-01

    Full Text Available This study investigates phase transformation and mechanical properties of porous NiTi alloys using two different powder compacts (i.e., Ni/Ti and Ni/TiH2 by a conventional press-and-sinter means. The compacted powder mixtures were sintered in vacuum at a final temperature of 1373 K. The phase evolution was performed by in situ neutron diffraction upon sintering and cooling. The predominant phase identified in all the produced porous NiTi alloys after being sintered at 1373 K is B2 NiTi phase with the presence of other minor phases. It is found that dehydrogenation of TiH2 significantly affects the sintering behavior and resultant microstructure. In comparison to the Ni/Ti compact, dehydrogenation occurring in the Ni/TiH2 compact leads to less densification, yet higher chemical homogenization, after high temperature sintering but not in the case of low temperature sintering. Moreover, there is a direct evidence of the eutectoid decomposition of NiTi at ca. 847 and 823 K for Ni/Ti and Ni/TiH2, respectively, during furnace cooling. The static and cyclic stress-strain behaviors of the porous NiTi alloys made from the Ni/Ti and Ni/TiH2 compacts were also investigated. As compared with the Ni/Ti sintered samples, the samplessintered from the Ni/TiH2 compact exhibited a much higher porosity, a higher close-to-total porosity, a larger pore size and lower tensile and compressive fracture strength.

  16. Sintering of Synroc D

    International Nuclear Information System (INIS)

    Robinson, G.

    1982-01-01

    Sintering has been investigated as a method for the mineralization and densification of high-level nuclear defense waste powder. Studies have been conducted on Synroc D composite powder LS04. Optimal densification has been found to be highly dependent on the characteristics of the starting material. Powder subjected to milling, which was believed to reduce the level of agglomeration and possibly particle size, was found to densify better than powder not subjected to this milling. Densities of greater than 95% of theoretical could be achieved for samples sintered at 1150 to 1200 0 C. Mineralogy was found to be as expected for Synroc D for samples sintered in a CO 2 /CO atmosphere where the Fe +2 /Fe +3 ratio was maintained at 1.0 to 5.75. In a more oxidizing, pure CO 2 atmosphere a new phase, not previously identified in Synroc D, was found

  17. Sintering of composite

    International Nuclear Information System (INIS)

    Bordia, R.K.; Scherer, G.W.

    1988-01-01

    Several constitutive laws have been used in the literature to predict the response of sintering bodies under external and internal stress fields. These analyses are based on the assumptions of linear and isotropic behavior. The authors provide a critical examination of these equations and show that some of the available constitutive laws predict a negative Poisson's ratio. These laws have been used to analyze sintering of ceramic matrix composites with rigid inclusions and predict large values of the internal stresses and significant retardation of the densification of composites. Since a negative value of Poisson's ratio has never been observed in sinter - forging experiments, the authors conclude that either the stresses are small (as predicted by the constitutive laws with positive Poisson's ratio) or the basic assumption of linearity and isotropy used in all the analyses is incorrect. Finally, the authors discuss some phenomena that could be important in understanding the densification of ceramic matrix composites

  18. Effect of Power Characteristics on the Densification of Sintered Alumina

    International Nuclear Information System (INIS)

    Al-Sarraj, Z.S.A.; Noor, S.S.

    2011-01-01

    The effect of particle size distribution, soaking time and sintering temperatures on the densification behaviors of α-Al 2 O 3 was investigated. Two different average particle sizes of 36 and 45μ were examined as a variable to analyze the difference in density, radial and axial shrinkage, densification, and microstructure developments. Conventional powder technology route was used to prepare disc-shaped green pellets sintered at 1200-1600 0 C for different periods. Density measurements for both green and sintered compacts allow for the refinement of processing parameters to obtain dense sintered bodies. Compacts with particle size of 36 μm were noticed to attain higher relative densities as compared with those of 45μm. Densification parameter (ΔP) calculations clearly reveals the presence of definite temperatures and times in which limited densification retardation occurred, which permits the suggesting of suitable sintering schemes for this material. Scanning electron micrographs analysis revealed a pore structure assist the observed behaviours for the different schemes. (author)

  19. Improvement of mechanical strength of sintered Mo alloyed steel by optimization of sintering and cold-forging processes with densification

    Science.gov (United States)

    Kamakoshi, Y.; Shohji, I.; Inoue, Y.; Fukuda, S.

    2017-10-01

    Powder metallurgy (P/M) materials have been expected to be spread in automotive industry. Generally, since sintered materials using P/M ones contain many pores and voids, mechanical properties of them are inferior to those of conventional wrought materials. To improve mechanical properties of the sintered materials, densification is effective. The aim of this study is to improve mechanical strength of sintered Mo-alloyed steel by optimizing conditions in sintering and cold-forging processes. Mo-alloyed steel powder was compacted. Then, pre-sintering (PS) using a vacuum sintering furnace was conducted. Subsequently, coldforging (CF) by a backward extrusion method was conducted to the pre-sintered specimen. Moreover, the cold-forged specimen was heat treated by carburizing, tempering and quenching (CQT). Afterwards, mechanical properties were investigated. As a result, it was found that the density of the PS specimen is required to be more than 7.4 Mg/m3 to strengthen the specimen by heat treatment after CF. Furthermore, density and the microstructure of the PS specimen are most important factors to make the high density and strength material by CF. At the CF load of 1200 kN, the maximum density ratio reached approximately 99% by the use of the PS specimen with proper density and microstructure. At the CF load of 900 kN, although density ratio was high like more than 97.8%, transverse rupture strength decreased sharply. Since densification caused high shear stress and stress concentration in the surface layer, microcracks occurred by the damages of inter-particle sintered connection of the surface layer. On the contrary, in case of the CF load of 1200 kN, ultra-densification of the surface layer occurred by a sufficient plastic flow. Such sufficient compressed specimens regenerated the sintered connections by high temperature heat treatment and thus the high strength densified material was obtained. These processes can be applicable to near net shape manufacturing

  20. Valence-electron configuration of Fe, Cr, and Ni in binary and ternary alloys from Kβ -to- Kα x-ray intensity ratios

    Science.gov (United States)

    Han, I.; Demir, L.

    2009-11-01

    Kβ -to- Kα x-ray intensity ratios of Fe, Cr, and Ni have been measured in pure metals and in alloys of FexNi1-x ( x=0.8 , 0.7, 0.6, 0.5, 0.4, 0.3, and 0.2), NixCr1-x ( x=0.8 , 0.6, 0.5, 0.4, and 0.2), FexCr1-x ( x=0.9 , 0.7, and 0.5), and FexCryNi1-(x+y) ( x=0.7-y=0.1 , x=0.5-y=0.2 , x=0.4-y=0.3 , x=0.3-y=0.3 , x=0.2-y=0.2 , and x=0.1-y=0.2 ) following excitation by 22.69 keV x rays from a 10 mCi C109d radioactive point source. The valence-electron configurations of these metals were determined by corporation of measured Kβ -to- Kα x-ray intensity ratios with the results of multiconfiguration Dirac-Fock calculation for various valence-electron configurations. Valence-electron configurations of 3d transition metals in alloys indicate significant differences with respect to the pure metals. Our analysis indicates that these differences arise from delocalization and/or charge transfer phenomena in alloys. Namely, the observed change of the valence-electron configurations of metals in alloys can be explained with the transfer of 3d electrons from one element to the other element and/or the rearrangement of electrons between 3d and 4s,4p states of individual metal atoms.

  1. Tool design and materials for electro sinter forging (ESF)

    DEFF Research Database (Denmark)

    Cannella, Emanuele; Nielsen, Chris Valentin

    ) process, the main requirement is the electrical current passing through the electrical conducting powder. To obtain this, a closed-die setup with electrical insulating properties was used. Furthermore, the alignment between the compacting punch and die needed to be ensured by pre-aligning or alternatively...... by using an alignment system. The present work is focused on the designing phase of a tool for the electro sinter forging of a disc, made from titanium powder. By applying a pre-alignment system, the setup resulted suitable for this application. A tool design for sintering rings is also showed....

  2. SINTERING EFFECTS ON THE DENSIFICATION OF NANOCRYSTALLINE HYDROXYAPATITE

    Directory of Open Access Journals (Sweden)

    M. Amiriyan

    2011-06-01

    Full Text Available The effects of sintering profiles on the densification behaviour of synthesized nanocrystalline hydroxyapatite (HA powder were investigated in terms of phase stability and mechanical properties. A wet chemical precipitation method was successfully employed to synthesize a high purity and single phase HA powder. Green HA compacts were prepared and subjected to sintering in air atmosphere over a temperature range of 700° C to 1300° C. In this study two different holding times were compared, i.e. 1 minute versus the standard 120 minutes. The results revealed that the 1 minute holding time sintering profile was indeed effective in producing a HA body with high density of 98% theoretical when sintered at 1200° C. High mechanical properties such as fracture toughness of 1.41 MPa.m1/2 and hardness of 9.5 GPa were also measured for HA samples sintered under this profile. Additionally, XRD analysis indicated that decomposition of the HA phase during sintering at high temperatures was suppressed.

  3. Coarsening-densification transition temperature in sintering of uranium dioxide

    International Nuclear Information System (INIS)

    Balakrishna, Palanki; Narasimha Murty, B.; Chakraborthy, K.P.; Jayaraj, R.N.; Ganguly, C.

    2001-01-01

    The concept of coarsening-densification transition temperature (CDTT) has been proposed to explain the experimental observations of the study of sintering undoped uranium dioxide and niobia-doped uranium dioxide powder compacts in argon atmosphere in a laboratory tubular furnace. The general method for deducing CDTT for a given material under the prevailing conditions of sintering and the likely variables that influence the CDTT are described. Though the present work is specific in nature for uranium dioxide sintering in argon atmosphere, the concept of CDTT is fairly general and must be applicable to sintering of any material and has immense potential to offer advantages in designing and/or optimizing the profile of a sintering furnace, in the diagnosis of the fault in the process conditions of sintering, and so on. The problems of viewing the effect of heating rate only in terms of densification are brought out in the light of observing the undesirable phenomena of coring and bloating and causes were identified and remedial measures suggested

  4. Designing a Tool System for Lowering Friction during the Ejection of In-Die Sintered Micro Gears

    DEFF Research Database (Denmark)

    Cannella, Emanuele; Nielsen, Emil Krabbe; Stolfi, Alessandro

    2017-01-01

    is affected by the influence of friction during the ejection phase, caused by radial expansion of the compacted and sintered powder. This paper presents the development of a pre-stressed tool system for the manufacture of micro gears made of aluminum. By using the hot isostatic pressing (HIP) sintering...

  5. Low temperature sintering of fluorapatite glass-ceramics

    Science.gov (United States)

    Denry, Isabelle; Holloway, Julie A.

    2014-01-01

    Fluorapatite glass-ceramics have been shown to be excellent candidates as scaffold materials for bone grafts, however, scaffold production by sintering is hindered by concurrent crystallization of the glass. Our goal was to investigate the effect of Ca/Al ratio on the sintering behavior of Nb-doped fluorapatite-based glasses in the SiO2-Al2O3-P2O5-MgO-Na2O-K2O-CaO-CaF2 system. Glass compositions with Ca/Al ratio of 1 (A), 2 (B), 4 (C) and 19 (D) were prepared by twice melting at 1525°C for 3h. Glasses were either cast as cylindrical ingots or ground into powders. Disc-shaped specimens were prepared by either sectioning from the ingots or powder-compacting in a mold, followed by heat treatment at temperatures ranging between 700 and 1050°C for 1h. The density was measured on both sintered specimens and heat treated discs as controls. The degree of sintering was determined from these measurements. XRD showed that fluorapatite crystallized in all glass-ceramics. A high degree of sintering was achieved at 775°C for glass-ceramic D (98.99±0.04%), and 900°C for glass-ceramic C (91.31±0.10). Glass-ceramics A or B were only partially sintered at 1000°C (63.6±0.8% and 74.1±1.5%, respectively). SEM revealed a unique microstructure of micron-sized spherulitic fluorapatite crystals in glass-ceramics C and D. Increasing the Ca/Al ratio promoted low temperature sintering of fluorapatite glass-ceramics, which are traditionally difficult to sinter. PMID:24252652

  6. Low temperature sintering of fluorapatite glass-ceramics.

    Science.gov (United States)

    Denry, Isabelle; Holloway, Julie A

    2014-02-01

    Fluorapatite glass-ceramics have been shown to be excellent candidates as scaffold materials for bone grafts, however, scaffold production by sintering is hindered by concurrent crystallization of the glass. Objective, our goal was to investigate the effect of Ca/Al ratio on the sintering behavior of Nb-doped fluorapatite-based glasses in the SiO2-Al2O3-P2O5-MgO-Na2O-K2O-CaO-CaF2 system. Methods, glass compositions with Ca/Al ratio of 1 (A), 2 (B), 4 (C) and 19 (D) were prepared by twice melting at 1525°C for 3h. Glasses were either cast as cylindrical ingots or ground into powders. Disk-shaped specimens were prepared by either sectioning from the ingots or powder-compacting in a mold, followed by heat treatment at temperatures ranging between 700 and 1050°C for 1h. The density was measured on both sintered specimens and heat treated discs as controls. The degree of sintering was determined from these measurements. Results and Significance XRD showed that fluorapatite crystallized in all glass-ceramics. A high degree of sintering was achieved at 775°C for glass-ceramic D (98.99±0.04%), and 900°C for glass-ceramic C (91.31±0.10). Glass-ceramics A or B were only partially sintered at 1000°C (63.6±0.8% and 74.1±1.5%, respectively). SEM revealed a unique microstructure of micron-sized spherulitic fluorapatite crystals in glass-ceramics C and D. Increasing the Ca/Al ratio promoted low temperature sintering of fluorapatite glass-ceramics, which are traditionally difficult to sinter. Copyright © 2013 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

  7. First results on T91 claddings with and without modified FeCrAlY coatings exposed in PbBi under varying conditions

    International Nuclear Information System (INIS)

    Weisenburger, A.; Heinzel, A.; Miller, G.; Rousanov, A.

    2008-01-01

    It is well known that at temperatures above 500 deg C low activation austenitic steels suffer from severe corrosion in lead or lead-bismuth. Low activation martensitic steels instead form under similar conditions concerning temperature and oxygen content thick oxide scales that periodically may span off. Both groups of materials are therefore restricted to areas having lower temperature load. For parts that are intended to be used in high-temperature regions, like claddings, surface protection has to be applied. From gas turbines the role of elements forming thin stable oxide scales is well understood. The concept chosen here for thermally high loaded parts, the claddings, is the deposition of a FeCrAlY coating of about 30 vt,m thickness that is afterwards re-melted applying a pulsed electron beam (GESA). The beam energy is adjusted in a way to melt the entire coating together with a few thin region of the bulk to create a perfect intermixing at the boundary. This results in a new surface area of the cladding with an aluminium content of the order of 5 wt.% that will be sufficiently high to grow thin stable oxide scales. This concept is proven for austenitic cladding materials like 1.4970 as well as for martensitic ones like T91. In long-term corrosion tests the compatibility to Pb or PbBi, the resistance against corrosion and severe oxidation, was clearly demonstrated. No negative response of such a modified coating on the mechanical properties and the stability under irradiation has been observed as of yet. This paper will focus on the surface modification process, the corrosion results thus far obtained and on the evaluation of some mechanical properties. For example, the swelling of the fuel by irradiation will lead during operation to an increase of the internal pressure. This is simulated in experiments where an internal pressure of defined value was applied on T91 cladding tubes. The influence of flow velocity between to 3 m/s on the oxidation behaviour of T

  8. Characterization of rust layer formed on Fe, Fe-Ni and Fe-Cr alloys exposed to Cl-rich environment by Cl and Fe K-edge XANES measurements

    International Nuclear Information System (INIS)

    Konishi, Hiroyuki; Mizuki, Jun'ichiro; Yamashita, Masato; Uchida, Hitoshi

    2005-01-01

    Chloride in atmosphere considerably reduces the corrosion resistance of conventional weathering steel containing a small amount of Cr. Ni is an effective anticorrosive element for improving the corrosion resistance of steel in a Cl-rich environment. In order to clarify the structure of the protective rust layer of weathering steel, Cl and Fe K-edge X-ray absorption near edge structure (XANES) spectra of atmospheric corrosion products (rust) formed on Fe, Fe-Ni and Fe-Cr alloys exposed to Cl-rich atmosphere were measured. The Fe K-XANES measurements enable the characterization of mixture of iron oxides such as rust. The chemical composition of the rust was determined by performing pattern fitting of the measured spectra. All the rust is composed mainly of goethite, akaganeite, lepidocrocite and magnetite. Among these iron oxides, akaganeite in particular is the major component in the rust. Additionally, the amount of akaganeite in the rust of Fe-Ni alloy is much greater than that in rust of Fe-Cr alloy. Akaganeite is generally considered to facilitate the corrosion of steel, but our results indicate that akaganeite in the rust of Fe-Ni alloy is quantitatively different from that in rust of Fe-Cr alloy and does not facilitate the corrosion of steel. The shoulder peak observed in Cl K-XANES spectra reveals that the rust contains a chloride other than akaganeite. The energy of the shoulder peak does not correspond to that of any well-known chlorides. In the measured spectra, there is no proof that Cl, by combining with the alloying element, inhibits the alloying element from acting in corrosion resistance. The shoulder peak appears only when the content of the alloying element is lower than a certain value. This suggests that the generation of the unidentified chloride is related to the corrosion rate of steel. (author)

  9. Lanthanide (Nd, Gd) compounds with garnet and monazite structures. Powders synthesis by “wet” chemistry to sintering ceramics by Spark Plasma Sintering

    Energy Technology Data Exchange (ETDEWEB)

    Potanina, Ekaterina, E-mail: ekaterina.potanina@list.ru [Department of Solid State Chemistry, Lobachevsky State University of Nizhni Novgorod, National Research University, 23 Prospekt Gagarina, BLDG 2, 603950 Nizhny Novgorod (Russian Federation); Golovkina, Ludmila, E-mail: golovkina_lyudmila@mail.ru [Department of Solid State Chemistry, Lobachevsky State University of Nizhni Novgorod, National Research University, 23 Prospekt Gagarina, BLDG 2, 603950 Nizhny Novgorod (Russian Federation); Orlova, Albina, E-mail: albina.orlova@inbox.ru [Department of Solid State Chemistry, Lobachevsky State University of Nizhni Novgorod, National Research University, 23 Prospekt Gagarina, BLDG 2, 603950 Nizhny Novgorod (Russian Federation); Nokhrin, Aleksey, E-mail: nokhrin@nifti.unn.ru [Research Institute of Physics and Technology, Lobachevsky State University of Nizhni Novgorod, National Research University, 23 Prospekt Gagarina, BLDG 3, 603950 Nizhny Novgorod (Russian Federation); Boldin, Maksim, E-mail: boldin@nifti.unn.ru [Research Institute of Physics and Technology, Lobachevsky State University of Nizhni Novgorod, National Research University, 23 Prospekt Gagarina, BLDG 3, 603950 Nizhny Novgorod (Russian Federation); Sakharov, Nikita, E-mail: nvsaharov@nifti.unn.ru [Research Institute of Physics and Technology, Lobachevsky State University of Nizhni Novgorod, National Research University, 23 Prospekt Gagarina, BLDG 3, 603950 Nizhny Novgorod (Russian Federation)

    2016-05-15

    Complex oxide Y{sub 2.5}Nd{sub 0.5}Al{sub 5}O{sub 12} with garnet structure and phosphates NdPO{sub 4} and GdPO{sub 4} with monazite structure were obtained by using precipitation methods. Ceramics Y{sub 2.5}Nd{sub 0.5}Al{sub 5}O{sub 12} and NdPO{sub 4} were processed by Spark Plasma Sintering (SPS). Relative density more 98%, sintering time did not exceed 8 min, sintering temperature 1330–1390 °C. Leaching rates of elements from ceramics were 10{sup −6}–10{sup −7} g/(cm{sup 2} d). The process of ceramics sintering has two-stage character: the first step of sintering-compaction process is related to the plastic flow of the material, the second step–to the process of grain boundary diffusion and grain growth. - Highlights: • Powders were obtained by precipitation (sol–gel) method. • Ceramics were sintering by Spark Plasma Sintering method (ρ{sub rel} > 98%); shrinkage time does not exceed 8 min. • The process of ceramics sintering has two-stage character.

  10. Influence of metallic additives on manganese ferrites sintering

    Science.gov (United States)

    Shevelev, S. A.; Luchnikov, P. A.; Yarullina, A. R.

    2018-01-01

    Influence of cuprum nanopowder additive received by electric explosion on the process of manganese ferrites MgFe2O4 consolidating at thermal sintering was researched by dilatometry method. Cuprum nanopowder at a rate of 5 mass % was added into the original commercial-grade powder of manganese ferrite MgFe2O4. Powder mixture was numerously blended with screening for better blending before pressing. Powder compacts were formed by cold one-axle static pressing. It was proved that introduction of cuprum additive caused shrinkage increase at final heating stage. There was abnormal compact enlarging at sintering in the air at isothermal stage; the specified process was not observed in vacuum. This difference can be explained by changes in conditions of gaseous discharge from volume of pores.

  11. Equilibrium constant and nitrogen activity and the parameters of interaction eN(N), rN(N,Cr), rN(N,Mn) in high nitrogen steels of Fe-Cr-Mn-N type

    International Nuclear Information System (INIS)

    Svyazhin, A.G.; Siwka, J.; Rashev, T.

    1999-01-01

    In the paper a description of a thermodynamic of liquid solutions of Fe-Cr-Mn-N type with using a concept of parameters of an interaction has been presented. A temperature relationship of the equilibrium constant K N(Fe) and values of self interaction parameters e N (N) , r N (N,Cr) , r N (N,Mn) and t N (N,Cr,Cr) has been determined for mean values of temperatures of liquid metal equal 1990 K and 2090 K. By application of a theory of regular solutions those values were recalculated for a temperature 1873 K. (orig.)

  12. Energy-Saving Sintering of Electrically Conductive Powders by Modified Pulsed Electric Current Heating Using an Electrically Nonconductive Die

    Science.gov (United States)

    Ito, Mikio; Kawahara, Kenta; Araki, Keita

    2014-04-01

    Sintering of Cu and thermoelectric Ca3Co4O9 was tried using a modified pulsed electric current sintering (PECS) process, where an electrically nonconductive die was used instead of a conventional graphite die. The pulsed electric current flowed through graphite punches and sample powder, which caused the Joule heating of the powder compact itself, resulting in sintering under smaller power consumption. Especially for the Ca3Co4O9 powder, densification during sintering was also accelerated by this modified PECS process.

  13. Bonding evolution with sintering temperature in low alloyed steels with chromium

    Directory of Open Access Journals (Sweden)

    Fuentes-Pacheco L.

    2009-01-01

    Full Text Available At present, high performance PM steels for automotive applications follow a processing route that comprises die compaction of water-atomized powder, followed by sintering and secondary treatments, and finishing operations. This study examines Cr-alloyed sintered steels with two level of alloying. In chromium-alloyed steels, the surface oxide on the powder is of critical importance for developing the bonding between the particles during sintering. Reduction of this oxide depends mainly on three factors: temperature, dew point of the atmosphere, and carbothermic reduction provided by the added graphite. The transformation of the initial surface oxide evolves sequence as temperature increases during sintering, depending on the oxide composition. Carbothermic reduction is supposed to be the controlling mechanism, even when sintering in hydrogen-containing atmospheres. The effect of carbothermic reduction can be monitored by investigating the behavior of the specimens under tensile testing, and studying the resultant fracture surfaces.

  14. Lubricant influence on the ejection and roughness of in-die electro sinter forged Ti-discs

    DEFF Research Database (Denmark)

    Cannella, Emanuele; Nielsen, Chris Valentin

    2018-01-01

    Electro Sinter Forging (ESF) is a new sintering process based on Joule heating by high electrical current flowing through compacted metal powder under mechanical pressure. The whole process takes about three seconds and is based on a closed-die setup, where the sample is sintered inside a die....... A near-net shape component is therefore manufactured. One of the challenges associated with this process is the ejection of the sample after sintering. Due to powder compaction and axial loading during sintering, a radial pressure is generated at the die/sample interface. Consequently, the ejection can...... of commercially pure titanium powder. The force was measured while ejecting the samples by using a speed-controlled press. The surface roughness parameter Sa was measured by using a laser confocal microscope....

  15. Acoustic emission during the compaction of brittle UO2 particles

    International Nuclear Information System (INIS)

    Hegron, Lise

    2014-01-01

    One of the options considered for recycling minor actinides is to incorporate about 10% to UO 2 matrix. The presence of open pores interconnected within this fuel should allow the evacuation of helium and fission gases to prevent swelling of the pellet and ultimately its interaction with the fuel clad surrounding it. Implementation of minor actinides requires working in shielded cell, reducing their retention and outlawing additions of organic products. The use of fragmentable particles of several hundred micrometers seems a good solution to control the microstructure of the green compacts and thus control the open porosity after sintering. The goal of this study is to monitor the compaction of brittle UO 2 particles by acoustic emission and to link the particle characteristics to the open porosity obtained after the compact sintering. The signals acquired during tensile strength tests on individual granules and compacts show that the acoustic emission allows the detection of the mechanism of fragmentation and enables identification of a characteristic waveform of this fragmentation. The influences of compaction stress, of the initial particle size distribution and of the internal cohesion of the granules, on the mechanical strength of the compact and on the microstructure and open porosity of the sintered pellets, are analyzed. By its ability to identify the range of fragmentation of the granules during compaction, acoustic emission appears as a promising technique for monitoring the compaction of brittle particles in the manufacture of a controlled porosity fuel. (author) [fr

  16. Porous Fe21Cr7Al1Mo0.5Y metal supports for oxygen transport membranes: Thermo-mechanical properties, sintering and corrosion behaviour

    DEFF Research Database (Denmark)

    Glasscock, Julie; Mikkelsen, Lars; Persson, Åsa Helen

    2013-01-01

    and creep rates are sufficiently low. Ceramic interlayers with graded porosity and pore-size were applied and co-fired with the metal supports, producing substrates that were shown to be viable for a 3 μm dense Ce 0.8Gd0.2O1.9 - δ oxygen transport membrane deposited using sputtering. © 2013 Elsevier B.V....... are optimised simultaneously in-situ during sintering by controlling the growth rate of the oxide scale. Oxidation of metal supports with 20-40% porosity at 850 C and oxygen partial pressure of 10- 11 kPa showed sub-parabolic kinetics and stability over 3000 h. The FeCrAl steel shows vastly superior oxidation...... resistance compared with an FeCr steel of similar composition and porosity. Modelling of the alloy lifetime as a function of surface area and Al-content was performed, and lifetimes over 30 000 h are predicted for a metal support with 30% porosity operating at a temperature of 750 C, where the oxidation...

  17. Assessment of polyphase sintered iron-cobalt-iron boride cermets

    International Nuclear Information System (INIS)

    Nowacki, J.; Pieczonka, T.

    2004-01-01

    Sintering of iron, cobalt and boron powders has been analysed. As a result iron-iron boride, Fe-Fe 2 B and iron/cobalt boride with a slight admixture of molybdenum, Fe - Co - (FeMoCo) 2 B cermets have been produced. Iron was introduced to the mixture as the Astalloy Mo Hoeganaes grade powder. Elemental amorphous boron powder was used, and formation of borides occurred both during heating and isothermal sintering periods causing dimensional changes of the sintered body. Dilatometry was chosen to control basic phenomena taking place during multiphase sintering of investigated systems. The microstructure and phase constituents of sintered compacts were controlled as well. The cermets produced were substituted to: metallographic tests, X-ray analysis, measurements of hardness and of microhardness, and of wear in the process of sliding dry friction. Cermets are made up of two phases; hard grains of iron - cobalt boride, (FeCo) 2 B (1800 HV) constituting the reinforcement and a relatively soft and plastic eutectic mixture Fe 2 B - Co (400-500 HV) constituting the matrix. (author)

  18. The evaluation of microstructure and mechanical properties of sintered sub-micron WC-Co powders

    International Nuclear Information System (INIS)

    Nor Izan Izura; Mohd Asri Selamat; Noraizham Mohamad Diah; Talib Ria Jaafar

    2007-01-01

    A cemented tungsten carbide (WC-Co) is widely used for a variety of machining, cutting, drilling and other applications. The properties of this tungsten heavy alloy are sensitive to processing and degraded by residual porosity. The sequence of high end powder metallurgy process include mixing, compacting and followed by multi-atmosphere sintering of green compact were analyzed. The sub micron (<1.0 μm) and less than 10.0 μm of WC powders are sintered with a metal binder 6% Co to provide pore-free part. The powder compacts were sintered at temperatures cycle in the range of 1200 degree Celsius-1550 degree Celsius in nitrogen-based sintering atmosphere. To date, however there have been few reported studies in the literature that the best sintering was carried out via liquid phase sintering in vacuum at approximately 1500 degree Celsius. from this study we found that in order to attain high mechanical properties, a fine grain size of powder is necessary. Therefore, the attention of this work is to develop and produce wear resistant component with better properties or comparable to the commercial ones. (author)

  19. Methods of making high performance compacts and products

    International Nuclear Information System (INIS)

    Fey, M.G.; Iyer, N.C.; Male, A.T.; Lovic, W.R.

    1990-01-01

    This patent describes a method of forming a pressed, dense compact. It comprises: providing a compactable particulate combination of: Class 1 metals selected from the group consisting of Ag, Cu, Al, and mixtures thereof, with material selected from the class consisting of CdO, SnO, SnO 2 , C, Co, Ni, Fe, Cr, Cr 3 C 2 , Cr 7 C 3 , W, WC, W 2 C, WB, Mo, Mo 2 C, MoB, Mo 2 B, TiC, TiN, TiB 2 , Si, SiC, Si 3 N 4 , and mixtures thereof; uniaxially pressing the particulate combination to provide a compact; placing at least one compact in an open pan; evacuating air from the pan; sealing the open top portion of the pan; stacking the pans next to each other, with plates having a high electrical resistance disposed between each pan so that the pans and plates alternate with each other, where a layer of thermally conductive, granular, pressure transmitting material is disposed between each pan and plate, which granular material acts to provide heat transfer and uniform mechanical loading to the compacts in the pans upon subsequent pressing; placing the stack in a press, passing an electrical current through the pans and high electrical resistance plates to cause a heating effect on the compacts in the pans, and uniaxial pressing the alternating pans and plates; cooling and releasing pressure on the alternating pans and plates; and separating the pans from the plates and the compacts from the pans

  20. Role of Cu During Sintering of Fe0.96Cu0.04 Nanoparticles

    Science.gov (United States)

    Sivaprahasam, D.; Sriramamurthy, A. M.; Bysakh, S.; Sundararajan, G.; Chattopadhyay, K.

    2018-04-01

    Nanoparticle agglomerates of passivated Fe ( n-Fe) and Fe0.96Cu0.04 ( n-Fe0.96Cu0.04), synthesized through the levitational gas condensation (LGC) process, were compacted and sintered using the conventional powder metallurgy method. The n-Fe0.96Cu0.04 agglomerates produced lower green density than n-Fe, and when compacted under pressure beyond 200 MPa, they underwent lateral cracking during ejection attributed to the presence of a passive oxide layer. Sintering under dynamic hydrogen atmosphere can produce a higher density of compact in n-Fe0.96Cu0.04 in comparison to n-Fe. Both the results of dilatometry and thermogravimetric (TG) measurements of the samples under flowing hydrogen revealed enhancement of the sintering process as soon as the reduction of oxide layers could be accomplished. The shrinkage rate of n-Fe0.96Cu0.04 reached a value three times higher than n-Fe at a low temperature of 723 K (450 °C) during heating. This enhanced shrinkage rate was the manifestation of accumulation of Cu at the surface of the particles. The formation of a thin-surface melted layer enriched with copper during heating to isothermal holding facilitated as a medium of transport for diffusion of the elements. The compacts produced by sintering at 773 K (500 °C), with relative density 82 pct, were found to be unstable and oxidized instantly when exposed to ambient atmosphere. The stable compacts of density more than 92 pct with 300- to 450-nm grain size could only be produced when sintering was carried out at 973 K (700 °C) and beyond. The 0.22 wt pct residual oxygen obtained in the sintered compact is similar to what is used for conventional ferrous powder metallurgy products.

  1. Boric oxide or boric acid sintering aid for sintering ceramics

    International Nuclear Information System (INIS)

    Lawler, H.A.

    1979-01-01

    The invention described relates to the use of liquid sintering aid in processes involving sintering of ceramic materials to produce dense, hard articles having industrial uses. Although the invention is specifically discussed in regard to compositions containing silicon carbide as the ceramic material, other sinterable carbides, for example, titanium carbide, may be utilized as the ceramic material. A liquid sintering aid for densifying ceramic material is selected from solutions of H 3 BO 3 , B 2 O 3 and mixtures of these solutions. In sintering ceramic articles, e.g. silicon carbide, a shaped green body is formed from a particulate ceramic material and a resin binder, and the green body is baked at a temperature of 500 to 1000 0 C to form a porous body. The liquid sintering aid of B 2 O 3 and/or H 3 BO 3 is then dispersed through the porous body and the treated body is sintered at a temperature of 1900 to 2200 0 C to produce the sintered ceramic article. (U.K.)

  2. Flash sintering of ceramic materials

    Science.gov (United States)

    Dancer, C. E. J.

    2016-10-01

    During flash sintering, ceramic materials can sinter to high density in a matter of seconds while subjected to electric field and elevated temperature. This process, which occurs at lower furnace temperatures and in shorter times than both conventional ceramic sintering and field-assisted methods such as spark plasma sintering, has the potential to radically reduce the power consumption required for the densification of ceramic materials. This paper reviews the experimental work on flash sintering methods carried out to date, and compares the properties of the materials obtained to those produced by conventional sintering. The flash sintering process is described for oxides of zirconium, yttrium, aluminium, tin, zinc, and titanium; silicon and boron carbide, zirconium diboride, materials for solid oxide fuel applications, ferroelectric materials, and composite materials. While experimental observations have been made on a wide range of materials, understanding of the underlying mechanisms responsible for the onset and latter stages of flash sintering is still elusive. Elements of the proposed theories to explain the observed behaviour include extensive Joule heating throughout the material causing thermal runaway, arrested by the current limitation in the power supply, and the formation of defect avalanches which rapidly and dramatically increase the sample conductivity. Undoubtedly, the flash sintering process is affected by the electric field strength, furnace temperature and current density limit, but also by microstructural features such as the presence of second phase particles or dopants and the particle size in the starting material. While further experimental work and modelling is still required to attain a full understanding capable of predicting the success of the flash sintering process in different materials, the technique non-etheless holds great potential for exceptional control of the ceramic sintering process.

  3. Bulk superhard B-C-N nanocomposite compact and method for preparing thereof

    Science.gov (United States)

    Zhao, Yusheng; He, Duanwei

    2004-07-06

    Bulk, superhard, B-C-N nanocomposite compact and method for preparing thereof. The bulk, superhard, nanocomposite compact is a well-sintered compact and includes nanocrystalline grains of at least one high-pressure phase of B-C-N surrounded by amorphous diamond-like carbon grain boundaries. The bulk compact has a Vicker's hardness of about 41-68 GPa. It is prepared by ball milling a mixture of graphite and hexagonal boron nitride, encapsulating the ball-milled mixture, and sintering the encapsulated ball-milled mixture at a pressure of about 5-25 GPa and at a temperature of about 1000-2500 K.

  4. Estudo de metais pesados (Co, Cu, Fe, Cr, Ni, Mn, Pb e Zn na Bacia do Tarumã-Açu Manaus (AM Heavy metal (Co, Cu, Fe, Cr, Ni, Mn, Pb e Zn study in the Tarumã-Açu Basin Manaus (AM

    Directory of Open Access Journals (Sweden)

    Genilson Pereira Santana

    2007-01-01

    Full Text Available Os resíduos gerados em domicílios incluem diversos produtos, como pesticidas, produtos farmacêuticos, detergentes, óleos de cozinha, metais pesados contidos em baterias e outros utensílios. Esses resíduos são lançados continuamente em aterro sanitário ou lixões em cidades como Manaus. O chorume produzido nesses aterros, quando não tratados, contamina recursos hídricos superficiais e subterrâneos. Neste estudo foi feita uma avaliação das conseqüências da liberação do chorume no sistema hídrico da bacia do Tarumã-Açu. Amostras de água e sedimento foram coletadas nos igarapés Matrinxã, Acará, Bolívia, bacia do Tarumã-Açu e dentro do aterro sanitário (Manaus - Amazonas - Brasil em março 2001. As amostras de água foram filtradas em filtro Milipore (0,45 mm de poro e, em seguida, tratadas com HNO3 concentrado. As amostras de sedimento foram peneiradas em malha de 0,053 mm e digeridas com HCl:HNO3 (1:3 a 150ºC. As concentrações de alguns metais pesados (Co, Cu, Fe, Cr, Ni, Mn, Pb e Zn foram determinadas nas amostras de água e sedimento por espectrometria de absorção atômica de chama. Os resultados revelaram que a concentração dos metais pesados é muito acima dos permitidos pela resolução 357/2005 do CONAMA em praticamente todos os locais amostrados, mostrando que o Aterro Sanitário é um dos principais responsáveis pelo impacto ambiental observado nos corpos hídricos estudados. As análises dos componentes principais (PCA e hierárquica de cluster (HCA, revelam que os pontos de coleta localizados dentro do aterro sanitário apresentam características diferentes dos outros locais amostrados. Além disso, o HCA e PCA mostraram que existe uma similaridade entre os pontos de coleta localizados fora do aterro o que permite afirmar que o chorume do aterro se dissolve por todo corpo hídrico estudado.Domestic sewage involves several products, such as pesticides, pharmaceutics products, detergents, soybean oil

  5. Mechanisms of sintering

    International Nuclear Information System (INIS)

    Mohan, Ashok; Soni, N.C.; Moorthy, V.K.

    1980-01-01

    The basic mechanisms by which the material moves during sintering have not only held a strange fascination but are also very important in determining the properties of the end product. Kuczynski's exponent method has been subsequently refined by several schools to make it increasingly reliable. There is now a fairly good understanding of mechanisms in some of the materials. However in others the issue is complicated by their basic nature. The problems of ambiguity in criterion and that of more than one mechanism being simultaneously operative have been tackled with dexterity by Ashby for drawing sintering mechanism diagrams. The method has been modified to give Relative Contribution Diagrams (RCD). These yield additional information and have been used for analysis. The main criticism against this is that it uses a very large number of rate equations and material properties, which can communicate their inaccuracies to the diagram. A case study of UO 2 was undertaken and it has been shown quantitatively that inaccuracies in a smaller number of properties only affect the diagrams to any significant extent. (auth.)

  6. Laser sintering of copper nanoparticles

    International Nuclear Information System (INIS)

    Zenou, Michael; Saar, Amir; Ermak, Oleg; Kotler, Zvi

    2014-01-01

    Copper nanoparticle (NP) inks serve as an attractive potential replacement to silver NP inks in functional printing applications. However their tendency to rapidly oxidize has so far limited their wider use. In this work we have studied the conditions for laser sintering of Cu-NP inks in ambient conditions while avoiding oxidation. We have determined the regime for stable, low-resistivity copper (< ×3 bulk resistivity value) generation in terms of laser irradiance and exposure duration and have indicated the limits on fast processing. The role of pre-drying conditions on sintering outcome has also been studied. A method, based on spectral reflectivity measurements, was used for non-contact monitoring of the sintering process evolution. It also indicates preferred spectral regions for sintering. Finally, we illustrated how selective laser sintering can generate high-quality, fine line (<5 µm wide) and dense copper circuits. (paper)

  7. Vacuum-sintered body of a novel apatite for artificial bone

    Science.gov (United States)

    Tamura, Kenichi; Fujita, Tatsushi; Morisaki, Yuriko

    2013-12-01

    We produced regenerative artificial bone material and bone parts using vacuum-sintered bodies of a novel apatite called "Titanium medical apatite (TMA®)" for biomedical applications. TMA was formed by chemically connecting a Ti oxide molecule with the reactive [Ca10(PO4)6] group of Hydroxyapatite (HAp). The TMA powders were kneaded with distilled water, and solid cylinders of compacted TMA were made by compression molding at 10 MPa using a stainless-steel vessel. The TMA compacts were dried and then sintered in vacuum (about 10-3 Pa) or in air using a resistance heating furnace in the temperature range 1073-1773 K. TMA compacts were sintered at temperatures greater than 1073 K, thus resulting in recrystallization. The TMA compact bodies sintered in the range 1273-1773 K were converted into mixtures composed of three crystalline materials: α-TCP (tricalcium phosphate), β-TCP, and Perovskite-CaTiO3. The Perovskite crystals were stable and hard. In vacuum-sintering, the Perovskite crystals were transformed into fibers (approximately 1 µm in diameter × 8 µm in length), and the fiber distribution was uniform in various directions. We refer to the TMA vacuum-sintered bodies as a "reinforced composite material with Perovskite crystal fibers." However, in atmospheric sintering, the Perovskite crystals were of various sizes and were irregularly distributed as a result of the effect of oxygen. After sintering temperature at 1573 K, the following results were obtained: the obtained TMA vacuum-sintered bodies (1) were white, (2) had a density of approximately 2300 kg/m3 (corresponding to that of a compact bone or a tooth), and had a thermal conductivity of approximately 31.3 W/(m·K) (corresponding to those of metal or ceramic implants). Further, it was possible to cut the TMA bodies into various forms with a cutting machine. An implant made of TMA and inserted into a rabbit jaw bone was covered by new bone tissues after just one month because of the high

  8. Compaction of amorphous iron–boron powder

    DEFF Research Database (Denmark)

    Hendriksen, Peter Vang; Mørup, Steen; Koch, Christian

    1993-01-01

    Large scale practical use of bulk amorphous alloys requires the capability of molding the material to a desired design, for instance by compaction of an amorphous powder. This is a difficult task because the sintering temperature is limited by the crystallization temperature of the alloy.1 Here we......, should facilitate a compaction. The passivation layer, however, impedes a compaction. Isostatic pressing at 540 K at a pressure of 200 MPa clearly illustrated this; pellets pressed from passivated powder were much more brittle than pellets pressed from unpassivated powder. The density of the pellets...... was very low ([approximately-equal-to]25% of the density of bulk FeB). We have designed a die for uniaxial pressing in which the compaction can be performed without exposing the powder to air and have obtained densities larger than 60% of that of bulk FeB. We have reported studies of the dependence...

  9. Effect of Sintering Atmosphere and Solution Treatment on Density, Microstructure and Tensile Properties of Duplex Stainless Steels Developed from Pre-alloyed Powders

    Science.gov (United States)

    Murali, Arun Prasad; Mahendran, Sudhahar; Ramajayam, Mariappan; Ganesan, Dharmalingam; Chinnaraj, Raj Kumar

    2017-10-01

    In this research, Powder Metallurgy (P/M) of Duplex Stainless Steels (DSS) of different compositions were prepared through pre-alloyed powders and elemental powders with and without addition of copper. The powder mix was developed by pot mill for 12 h to obtain the homogeneous mixture of pre-alloyed powder with elemental compositions. Cylindrical green compacts with the dimensions of 30 mm diameter and 12 mm height were compacted through universal testing machine at a pressure level of 560 ± 10 MPa. These green compacts were sintered at 1350 °C for 2 h in hydrogen and argon atmospheres. Some of the sintered stainless steel preforms were solution treated at 1050 °C followed by water quenching. The sintered as well as solution treated samples were analysed by metallography examination, Scanning Electron Microscopy and evaluation of mechanical properties. Ferrite content of sintered and solution treated DSS were measured by Fischer Ferritoscope. It is inferred that the hydrogen sintered DSS depicted better density (94% theoretical density) and tensile strength (695 MPa) than the argon sintered steels. Similarly the microstructure of solution treated DSS revealed existence of more volume of ferrite grains than its sintered condition. Solution treated hydrogen sintered DSS A (50 wt% 316L + 50 wt% 430L) exhibited higher tensile strength of 716 MPa and elongation of 17%, which are 10-13% increment than the sintered stainless steels.

  10. Production of pure sintered alumina

    International Nuclear Information System (INIS)

    Rocha, J.C. da; Huebner, H.W.

    1982-01-01

    With the aim of optimizing the sintering parameters, the strength of a large number of alumina samples was determined which were produced under widely varying sintering conditions and with different amounts of MgO content. The strength as a function of sintering time or temperature was found to go through a maximum. With increasing time, this maximum is shifted to lower temperatures, and with decreasing temperature to longer times. Data pairs of sintering times and temperatures which yeld the strength maximum were determined. The value of the strength at the maximum remains unchanged. The strength is high (= 400 MN/m 2 , at a grain size of 3 um and a porosity of 2 per cent) and comparable to foreign aluminas produced for commercial purposes, or even higher. The increase in the sintering time from 1 h to 16 h permits a reduction of the sintering temperature from 1600 to 1450 0 C without losing strength. The practical importance of this fact for a production of sintered alumina on a large scale is emphasized. (Author) [pt

  11. Preparation of bulk superhard B-C-N nanocomposite compact

    Science.gov (United States)

    Zhao, Yusheng [Los Alamos, NM; He, Duanwei [Sichuan, CN

    2011-05-10

    Bulk, superhard, B--C--N nanocomposite compacts were prepared by ball milling a mixture of graphite and hexagonal boron nitride, encapsulating the ball-milled mixture at a pressure in a range of from about 15 GPa to about 25 GPa, and sintering the pressurized encapsulated ball-milled mixture at a temperature in a range of from about 1800-2500 K. The product bulk, superhard, nanocomposite compacts were well sintered compacts with nanocrystalline grains of at least one high-pressure phase of B--C--N surrounded by amorphous diamond-like carbon grain boundaries. The bulk compacts had a measured Vicker's hardness in a range of from about 41 GPa to about 68 GPa.

  12. Effect of low current density and low frequency on oxidation resistant and coating activity of coated FeCrAl substrate by γ-Al2O3 powder

    Science.gov (United States)

    Leman, A. M.; Feriyanto, Dafit; Zakaria, Supaat; Sebayang, D.; Rahman, Fakhrurrazi; Jajuli, Afiqah

    2017-09-01

    High oxidation resistant is the needed material properties for material that operates in high temperature such as catalytic converter material. FeCrAl alloy acts as metallic material and is used as substrate material that is coated by ceramic material i.e. γ-Al2O3. The main purpose of this research is to increase oxidation resistant of metallic material as it will help improve the life time of metallic catalytic converter. Ultrasonic technique (UB) and Nickel electroplating technique (EL) were used to achieve the objective. UB was carried out using various time of 1, 1.5, 2, 2.5 and 3 h, in low frequency of 35 kHz and ethanol as the electrolyte. Meanwhile, EL was conducted using various times of 15, 30, 45, 60 and 75 minutes, DC power supply was 1.28A and sulphamate type as the solution. The characterization and analysis were carried out using Scanning Electron Microscopy (SEM) and box furnace at various temperature of 1000, 1100 and 1200 °C. SEM analysis shows the surface morphology of treated and untreated samples. Untreated samples shows finer surface structure as compared to UB and EL samples. It was caused by γ-Al2O3 which was embedded during UB and EL process on the surface of FeCrAl substrate to develop protective oxide layer. The layer was used to protect the substrate from extreme environment condition and temperature operation. Oxidation resistant analysis shows that treated samples had lower mass change as compared to untreated samples. Lowest mass change of treated samples were located at UB 1.5 h and EL at 30 minute with 0.00475 g and 0.00243 g for temperature of 1000 °C, 0.00495 g and 000284 g for temperature of 1100 °C and 0.00519 g and 0.00304 g for temperature 1200 °C, Based on the overall results, it can be concluded that EL 30 minute samples was the appropriate parameter to coat FeCrAl by γ-Al2O3 to develop metallic catalytic converter that is high oxidation resistant in high temperature operation.

  13. Density determination of sintered ceramic nuclear fuel materials

    International Nuclear Information System (INIS)

    Landspersky, H.; Medek, J.

    1980-01-01

    The feasibility was tested of using solids for pycnometric determination of the density of uranium dioxide-based sintered ceramic fuel materials manufactured by the sol-gel method in the shape of spherical particles of 0.7 to 1.0 mm in size and of particles smaller than 200 μm. For fine particles, this is the only usable method of determining their density which is a very important parameter of the fine fraction when it is employed for the manufacture of fuel elements by vibration compacting. The method consists in compacting a mixture of pycnometric material and dispersed particles of uranium dioxide, determining the size and weight of the compact, and in calculating the density of the material measured from the weight of the oxide sample in the mixture. (author)

  14. Influence of the surface topography, morphology and structure on magnetic properties of ion beam sputtered iron layers, Fe/Cr/Fe- and Fe/MgO/Fe multilayers; Untersuchung der Morphologie und magnetische Eigenschaften von ionenstrahl-gesputterten Eisen-Einzelschichten, Fe/Cr/Fe- und Fe/MgO/Fe-Schichtsystemen

    Energy Technology Data Exchange (ETDEWEB)

    Steeb, Alexandra

    2007-04-05

    In this PhD Thesis, the influence of the surface topography, morphology and structure on magnetic properties of ion beam sputtered iron layers on GaAs is examined. To analyze the structure of the produced iron films, low energy electron diffraction and scanning tunneling microscopy is employed. The utilized methods to investigate the magnetic properties are Kerr- and SQUID-magnetometry and ferromagnetic resonance. It is demonstrated that on untreated as well as on presputtered and heated GaAs substrates the sputtered iron films grow epitaxially. The least surface roughness of 1 A exhibit iron films grown on untreated GaAs, while iron films on heated GaAs have the highest roughness of 30 A. The largest crystal anisotropy constant is found for the presputtered GaAs/Fe-System. For this preparation method, two monolayers of iron are determined to be magnetically dead layers. At a film thickness of 100 A, 83% of the value for saturation magnetization of bulk iron are achieved. The small observed FMR-linewidths confirm the good bulk properties of the ion beam sputtered iron. Furthermore, an antiferromagnetic interlayer exchange coupling in sputtered Fe/Cr/Fe-films was achieved. For a thickness of 12 to 17 A of the chrome interlayer, a coupling strength up to 0.2 mJ/m{sup 2} is found. To account for the small coupling strength, a strong intermixing at the interface is assumed. Finally, epitaxial Fe/MgO/Fe/FeMn multilayers are deposited on GaAs. After the structuring, it is possible to detect tunneling processes in the tunneling contacts with current-voltage measurements. The tunnel magneto resistance values of 2% are small, which can be explained by the absence of sharp, well-defined interfaces between the Fe/FeMn and the Fe/MgO interfaces. These results demonstrate, that analog to MBE the ion beam sputtering method realizes good magnetic bulk properties. However, interface sensitive phenomena are weakened because of a strong intermixing at the interfaces. (orig.)

  15. Compact NMR

    Energy Technology Data Exchange (ETDEWEB)

    Bluemich, Bernhard; Haber-Pohlmeier, Sabina; Zia, Wasif [RWTH Aachen Univ. (Germany). Inst. fuer Technische und Makromolekulare Chemie (ITMC)

    2014-06-01

    Nuclear Magnetic Resonance (NMR) spectroscopy is the most popular method for chemists to analyze molecular structures, while Magnetic Resonance Imaging (MRI) is a non-invasive diagnostic tool for medical doctors that provides high-contrast images of biological tissue. In both applications, the sample (or patient) is positioned inside a large, superconducting magnet to magnetize the atomic nuclei. Interrogating radio-frequency pulses result in frequency spectra that provide the chemist with molecular information, the medical doctor with anatomic images, and materials scientist with NMR relaxation parameters. Recent advances in magnet technology have led to a variety of small permanent magnets to allow compact and low-cost instruments. The goal of this book is to provide an introduction to the practical use of compact NMR at a level nearly as basic as the operation of a smart phone.

  16. Compact vortices

    Energy Technology Data Exchange (ETDEWEB)

    Bazeia, D.; Losano, L.; Marques, M.A.; Zafalan, I. [Universidade Federal da Paraiba, Departamento de Fisica, Joao Pessoa, PB (Brazil); Menezes, R. [Universidade Federal da Paraiba, Departamento de Ciencias Exatas, Rio Tinto, PB (Brazil); Universidade Federal de Campina Grande, Departamento de Fisica, Campina Grande, PB (Brazil)

    2017-02-15

    We study a family of Maxwell-Higgs models, described by the inclusion of a function of the scalar field that represent generalized magnetic permeability. We search for vortex configurations which obey first-order differential equations that solve the equations of motion. We first deal with the asymptotic behavior of the field configurations, and then implement a numerical study of the solutions, the energy density and the magnetic field. We work with the generalized permeability having distinct profiles, giving rise to new models, and we investigate how the vortices behave, compared with the solutions of the corresponding standard models. In particular, we show how to build compact vortices, that is, vortex solutions with the energy density and magnetic field vanishing outside a compact region of the plane. (orig.)

  17. Maps of Fe-Al phases formation kinetics parameters during isothermal sintering

    Energy Technology Data Exchange (ETDEWEB)

    Pochec, Ewelina, E-mail: epochec@wat.edu.pl [Department of Advanced Materials and Technology, Military University of Technology (Poland); Jozwiak, Stanislaw; Karczewski, Krzysztof; Bojar, Zbigniew [Department of Advanced Materials and Technology, Military University of Technology (Poland)

    2012-10-10

    Highlights: Black-Right-Pointing-Pointer The sintering temperature and compaction pressure have a strong influence on the sinters structure. Black-Right-Pointing-Pointer The measurements confirmed the presence of the high-aluminium phases from Fe-Al equilibrium system in tested sinters. Black-Right-Pointing-Pointer The kinetics of Fe-Al phase formation can be described by Johnson-Mehl-Avrami modelling. - Abstract: The influence of technological parameters (compaction pressure and sintering temperature) on Fe-Al phase formation was investigated. The kinetics of phase transformation preceding and during an SHS reaction was studied in isothermal conditions by DSC using the JMA (Johnson-Mehl-Avrami) model. This model allowed us to determine basic kinetic parameters, including the Avrami exponent, which characterises the rate and manner of particular phase nucleation. The activation energy (E{sub a}) of particular phase formation was determined by the Kissinger method. XRD analysis and SEM observations of sintered material showed that not only Fe{sub 2}Al{sub 5} phase and low-aluminium solid solution in iron but also aluminium-rich FeAl{sub 2} and FeAl{sub 3} phases are formed during the sintering of an FeAl50 elementary powder mixture in isothermal conditions with an SHS reaction. The above conclusions were confirmed by iron-based solid solution lattice parameter studies and microhardness measurements.

  18. Mineralogy and microstructure of sintered lignite coal fly ash

    Energy Technology Data Exchange (ETDEWEB)

    Marina Ilic; Christopher Cheeseman; Christopher Sollars; Jonathan Knight [Faculty of Technology and Metallurgy, Belgrade (Yugoslavia)

    2003-02-01

    Lignite coal fly ash from the 'Nikola Tesla' power plant in Yugoslavia has been characterised, milled, compacted and sintered to form monolithic ceramic materials. The effect of firing at temperatures between 1130 and 1190{sup o}C on the density, water accessible porosity, mineralogy and microstructure of sintered samples is reported. This class C fly ash has an initial average particle size of 82 {mu}m and contains siliceous glass together with the crystalline phases quartz, anorthite, gehlenite, hematite and mullite. Milling the ash to an average particle size of 5.6 m, compacting and firing at 1170{sup o}C for 1 h produces materials with densities similar to clay-based ceramics that exhibit low water absorption. Sintering reduces the amount of glass, quartz, gehlenite and anhydrite, but increases formation of anorthite, mullite, hematite and cristobalite. SEM confirms the formation of a dense ceramic at 1170{sup o}C and indicates that pyroplastic effects cause pore formation and bloating at 1190{sup o}C. 23 refs., 6 figs., 2 tabs.

  19. Compact stars

    Science.gov (United States)

    Estevez-Delgado, Gabino; Estevez-Delgado, Joaquin

    2018-05-01

    An analysis and construction is presented for a stellar model characterized by two parameters (w, n) associated with the compactness ratio and anisotropy, respectively. The reliability range for the parameter w ≤ 1.97981225149 corresponds with a compactness ratio u ≤ 0.2644959374, the density and pressures are positive, regular and monotonic decrescent functions, the radial and tangential speed of sound are lower than the light speed, moreover, than the plausible stability. The behavior of the speeds of sound are determinate for the anisotropy parameter n, admitting a subinterval where the speeds are monotonic crescent functions and other where we have monotonic decrescent functions for the same speeds, both cases describing a compact object that is also potentially stable. In the bigger value for the observational mass M = 2.05 M⊙ and radii R = 12.957 Km for the star PSR J0348+0432, the model indicates that the maximum central density ρc = 1.283820319 × 1018 Kg/m3 corresponds to the maximum value of the anisotropy parameter and the radial and tangential speed of the sound are monotonic decrescent functions.

  20. In-BWR and out-of-pile nodular corrosion behavior of Zry-2/4 type melts with varying Fe, Cr, and Ni content and varying process history

    International Nuclear Information System (INIS)

    Ruhmann, H.; Manzel, R.; Sell, H.J.

    1996-01-01

    Zircaloy-based materials with constant tin content, a constant sum of Fe and Cr content, and different Fe/Cr ratios were manufactured from small ingots (6 kg) by forging, β-quenching, hot rolling, and cold rolling with two different annealing sequences resulting in two accumulated annealing parameters. To study the effect of Ni, chromium was substituted by nickel in one alloy. As a reference material standard, ASTM Zry-2 was manufactured in a similar way. These materials were examined for precipitate size by TEM and for their out-of-pile corrosion behavior in 400 C steam up to 319 days and in 500 C steam up to 24 h in a static and in a refreshed autoclave. Furthermore, samples made from these alloys were irradiated in a commercial BWR for two years. Results of the test are given

  1. Investigation of Boron addition and compaction pressure on the compactibility, densification and microhardness of 316L Stainless Steel

    Science.gov (United States)

    Ali, S.; Rani, A. M. A.; Altaf, K.; Baig, Z.

    2018-04-01

    Powder Metallurgy (P/M) is one of the continually evolving technologies used for producing metal materials of various sizes and shapes. However, some P/M materials have limited use in engineering for their performance deficiency including fully dense components. AISI 316L Stainless Steel (SS) is one of the promising materials used in P/M that combines outstanding corrosion resistance, strength and ductility for numerous applications. It is important to analyze the material composition along with the processing conditions that lead to a superior behaviour of the parts manufactured with P/M technique. This research investigates the effect of Boron addition on the compactibility, densification, sintering characteristics and microhardness of 316L SS parts produced with P/M. In this study, 0.25% Boron was added to the 316L Stainless Steel matrix to study the increase in densification of the 316L SS samples. The samples were made at different compaction pressures ranging from 100 MPa to 600 MPa and sintered in Nitrogen atmosphere at a temperature of 1200°C. The effect of compaction pressure and sintering temperature and atmosphere on the density and microhardness was evaluated. The microstructure of the samples was examined by optical microscope and microhardness was found using Vickers hardness machine. Results of the study showed that sintered samples with Boron addition exhibited high densification with increase in microhardness as compared to pure 316L SS sintered samples.

  2. Method of sintering ceramic materials

    Science.gov (United States)

    Holcombe, Cressie E.; Dykes, Norman L.

    1992-01-01

    A method for sintering ceramic materials is described. A ceramic article is coated with layers of protective coatings such as boron nitride, graphite foil, and niobium. The coated ceramic article is embedded in a container containing refractory metal oxide granules and placed within a microwave oven. The ceramic article is heated by microwave energy to a temperature sufficient to sinter the ceramic article to form a densified ceramic article having a density equal to or greater than 90% of theoretical density.

  3. Fabrication of porous Al-Cu sintered body and its permeability property

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Se-Hoon; Sung, Si-Young; Noh, Sang Ho; Kim, Sang Min [Korea Automotive Technology Institute, Cheonan (Korea, Republic of); Jin, Kwang Jin; Kim, Sang Min [Dongwon Technology Co., Kimhae (Korea, Republic of)

    2014-01-15

    In this study, porous Al-Cu sintered body was fabricated without any space-holder material and its properties, such as porosity, compressive yield strength, shore hardness, and permeability, were evaluated. Al-Cu powder mixtures were prepared by low-energy ball milling. The ball-milled powders were granulated and classified into size with <150 µm and 150-300 µm, and then they were compacted and sintered at 600 ℃ for 1 h in a vacuum and N{sub 2} atmosphere. The porosities of sintered bodies could be controlled in range of 15-48% by controlling the compaction pressure. The compressive yield strength and hardness were increased with a decreasing porosity. As a result, the mechanical properties and permeability of the optimized porous body were superior to that of commercial one.

  4. Microscopy of Alloy Formation on Arc Plasma Sintered Oxide Dispersion Strengthen (ODS) Steel

    Science.gov (United States)

    Bandriyana, B.; Sujatno, A.; Salam, R.; Dimyati, A.; Untoro, P.

    2017-07-01

    The oxide dispersed strengthened (ODS) alloys steel developed as structure material for nuclear power plants (NPP) has good resistant against creep due to their unique microstructure. Microscopy investigation on the microstructure formation during alloying process especially at the early stages was carried out to study the correlation between structure and property of ODS alloys. This was possible thanks to the arc plasma sintering (APS) device which can simulate the time dependent alloying processes. The ODS sample with composition of 88 wt.% Fe and 12 wt.% Cr powder dispersed with 1 wt.% ZrO2 nano powder was mixed in a high energy milling, isostatic compressed to form sample coins and then alloyed in APS. The Scanning Electron Microscope (SEM) with X-ray Diffraction Spectroscopy (EDX) line scan and mapping was used to characterize the microstructure and elemental composition distribution of the samples. The alloying process with unification of each Fe and Cr phase continued by the alloying formation of Fe-Cr by inter-diffusion of both Fe and Cr and followed by the improvement of the mechanical properties of hardness.

  5. Spark plasma-sintered Sn-based intermetallic alloys and their Li-storage studies

    CSIR Research Space (South Africa)

    Nithyadharseni, P

    2016-06-01

    Full Text Available In the present study, SnSb, SnSb/Fe, SnSb/Co, and SnSb/Ni alloy powders processed by co-precipitation were subjected to spark plasma-sintering (SPS) at 400 °C for 5 min. The compacts were structurally and morphologically characterized by X...

  6. Sintering of a freeze-dried 10 mol% Y2O3-stabilized zirconia

    International Nuclear Information System (INIS)

    Rakotoson, A.; Paulus, M.

    1983-01-01

    After presenting the results of freeze drying a sulfate solution, the authors describe a preparation process in which the freeze-drying technique by addition of a suspension of stabilized zirconia in the liquid solution before freeze-drying. This process breaks the polymeric chains, increases the green density of the compact, and decreases the sintering temperature. The mechanisms involved are discussed

  7. In situ observation and neutron diffraction of NiTi powder sintering

    International Nuclear Information System (INIS)

    Chen, Gang; Liss, Klaus-Dieter; Cao, Peng

    2014-01-01

    This study investigated NiTi powder sintering behaviour from elemental powder mixtures of Ni/Ti and Ni/TiH 2 using in situ neutron diffraction and in situ scanning electron microscopy. The sintered porous alloys have open porosities ranging from 2.7% to 36.0%. In comparison to the Ni/Ti compact, dehydrogenation occurring in the Ni/TiH 2 compact leads to less densification yet higher chemical homogenization only after high-temperature sintering. For the first time, direct evidence of the eutectoid phase transformation of NiTi at 620 °C is reported by in situ neutron diffraction. A comparative study of cyclic stress–strain behaviours of the porous NiTi alloys made from Ni/Ti and Ni/TiH 2 compacts indicate that the samples sintered from the Ni/TiH 2 compact exhibited a much higher porosity, larger pore size, lower fracture strength, lower close-to-overall porosity ratio and lower Young’s modulus. Instead of enhanced densification by the use of TiH 2 as reported in the literature, this study shows an adverse effect of TiH 2 on powder densification in NiTi

  8. Fabrication and characterization of powder metallurgy tantalum components prepared by high compaction pressure technique

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Youngmoo [Department of Materials Science and Engineering, Korea Advanced Institute of Science and Technology, 291 Daehak-ro, Yuseong-gu, Daejeon 34141 (Korea, Republic of); Agency for Defense Development, Yuseong, P.O. Box 35, Yuseong-gu, Daejeon 34186, Republic of Korea. (Korea, Republic of); Lee, Dongju [Korea Atomic Energy Research Institute, 111 Daedeok-daero, Yuseong-gu, Daejeon 34057 (Korea, Republic of); Hwang, Jaewon [Samsung Electronics, 129 Samsung-ro, Youngtong-gu, Suwon 16677 (Korea, Republic of); Ryu, Ho Jin, E-mail: hojinryu@kaist.ac.kr [Department of Nuclear and Quantum Engineering, Korea Advanced Institute of Science and Technology, 291 Daehak-ro, Yuseong-gu, Daejeon 34141 (Korea, Republic of); Hong, Soon Hyung, E-mail: shhong@kaist.ac.kr [Department of Materials Science and Engineering, Korea Advanced Institute of Science and Technology, 291 Daehak-ro, Yuseong-gu, Daejeon 34141 (Korea, Republic of)

    2016-04-15

    The present study has investigated the consolidation behaviors of tantalum powders during compaction and sintering, and the characteristics of sintered components. For die compaction, the densification behaviors of the powders are simulated by finite element analyses based on the yield function proposed by Shima and Oyane. Accordingly, the green density distribution for coarser particles is predicted to be more uniform because they exhibits higher initial relative tap density owing to lower interparticle friction. It is also found that cold isostatic pressing is capable of producing higher dense compacts compared to the die pressing. However, unlike the compaction behavior, the sintered density of smaller particles is found to be higher than those of coarser ones owing to their higher specific surface area. The maximum sintered density was found to be 0.96 of theoretical density where smaller particles were pressed isostatically at 400 MPa followed by sintering at 2000 °C. Moreover, the effects of processing conditions on grain size and texture were also investigated. The average grain size of the sintered specimen is 30.29 μm and its texture is less than 2 times random intensity. Consequently, it is concluded that the higher pressure compaction technique is beneficial to produce high dense and texture-free tantalum components compared to hot pressing and spark plasma sintering. - Highlights: • Higher Ta density is obtained from higher pressure and sintering temperature. • High compaction method enables P/M Ta to achieve the density of 16.00 g·cm{sup −3}. • A P/M Ta component with fine microstructure and random orientation is developed.

  9. Effects of inclusions on the sintering behavior of YBa2Cu3O6+x

    International Nuclear Information System (INIS)

    Stearns, L.C.; Harmer, M.P.; Chan, H.M.

    1990-01-01

    The sintering behavior of two types of heterogeneous compacts of YBa 2 Cu 3 O 6+x was studied: Soft agglomerates present in the starting powder were used to study the effect of rapidly densifying inclusions on the overall sample densification. In this case, the induced stresses caused severe cracklike damage in the sintered microstructure. On the other hand, when nondensifying inclusions (same composition) were incorporated into the starting powder, no sintering damage was observed. Further, there was no retardation of densification or coarsening due to the presence of these dense inclusions, over a wide range of inclusion size. Several possibilities for this behavior are discussed, based on the distribution of stresses induced by differential sintering rates

  10. Plasma sintering of ferritic steel reinforced with niobium carbide prepared by high energy milling

    International Nuclear Information System (INIS)

    Silva Junior, J.F. da; Almeida, E.O.; Gomes, U.U.; Alves Junior, C.; Messias, A.P.; Universidade Federal do Rio Grande do Norte

    2010-01-01

    Plasma is an ionized gas where ions are accelerated from anode to cathode surface, where the sample is placed. There are a lot of collisions on cathode surface by ions heating and sintering the sample. High energy milling (HEM) is often used to produce composite particles to be used on powder metallurgy. These particles can exhibit fine particles and high phase dispersion. This present work aim to study ferritic steels reinforced with 3%NbC prepared by HEM and sintered on plasma furnace. Ferritic steel and NbC powders were milled during 5 hours and characterized by SEM, XRD and laser scattering. Then, these composite powders were compacted in a cylindrical steel die and then sintered in a plasma furnace. Vickers microhardness tests and SEM and XRD analysis were performed on sintered samples. (author)

  11. Effect of sintering temperatures on titanium matrix composites reinforced by ceramic particles

    Energy Technology Data Exchange (ETDEWEB)

    Romero, F.; Amigo, V.; Busquets, D.; Klyatskina, E. [Mechanical and Materials Engineering Department. Polytechnical University of Valencia, Valencia (Spain)

    2005-07-01

    Titanium and titanium composites have a potential use in aerospace and biotechnology industries, and nowadays in others like sports and fashion ones. In this work composite materials, based on titanium matrix reinforced with ceramic particles, have been developed. PM route is used to obtain compact and sintered samples. TiN and TiAl powders, are milled with Ti powder in different volumetric percentages in a ball mill. These mixtures are pressed in a uniaxial press and sintered in a vacuum furnace at different temperatures between 1180 to 1220 deg. C. Porosity of samples is analysed, before and after the sintering process, by Archimedes technique and by image analysis. Mechanical properties and the reinforcement particles influence in the titanium matrix are studied by flexion test in green and sintered states, and by hardness and microhardness tests. Complimentarily, a microstructural analysis is carried out by optical and electron microscopy, and the reactivity between the reinforce particles and titanium matrix are studied. (authors)

  12. Construction of the vibrator for UO{sub 2} powder compacting; Izrada vibratora za kompaktiranje praha UO{sub 2}

    Energy Technology Data Exchange (ETDEWEB)

    Vrgora, M [Institute of Nuclear Sciences Boris Kidric, Laboratorija za termotehniku reaktora, Vinca, Beograd (Serbia and Montenegro)

    1961-12-15

    This report contains the description and the scheme of the device for vibration compacting of sintered UO{sub 2} powder. This device was designed and constructed in the Department for reactor materials.

  13. Borax as flux on sintering of iron Ancor Steel 1000® under glow discharge

    Science.gov (United States)

    Ariza Suarez, H. G.; Sarmiento Santos, A.; Ortiz Otálora, C. A.

    2016-02-01

    This work studies the flux effect of borax (di sodium tetraborate decahydrate) on sintering of iron Ancor Steel 1000® in abnormal glow discharge. The incidence of the percentage by weight of borax and the sintering temperature in the process were observed. Samples of powder metallurgical iron were prepared with proportions of 0.50%, 2.0%, 4.0% and 6.0% by weight of borax using the procedures of powder metallurgy. The samples were sintered at 800 and 1100°C for 30min, by glow discharge at low pressure in a reducing atmosphere composed of 20% H2+80% Ar. The samples in compact green-state were analyzed by TGA-DSC to determine the fusion process and mass loss during sintering. The analysis of microhardness and density, shows that at a sintering temperature of 800°C the sample density decreases and the sample microhardness increases with respect to sintered samples without borax. Sintered samples were analysed by DRX showing the absence of precipitates.

  14. Sintering of cermets on the base of corundum and molybdenum

    International Nuclear Information System (INIS)

    Fedotov, A.V.

    1987-01-01

    Liquid-phase sintering of cermets has been studied to develop rational technology allowing to produce a dense material at lower temperatures. Molybdenum of the MPCh mark with the specific surface ranged from 1900 to 4000 cm 2 /g and the corundum powder of the VK-94-1 mark with the specific surface of 6000 cm 2 /g containing upto 10% of the glass-phase have been used as initial materials. It is shown that application of the VK-94-1 ceramics powder for molybdenum content cermets allows to decrease the temperature of dense material production (∼ upto 100 deg C). To produce dense materials, it is necessary to restrict the initial porosity of compaction and to correspond it to the sintering conditions. The increase of molybdenum dispersion allows to produce material with the more homogeneous structure, higher density and strength. Molybdenum presence decreases recrystallization of corundum crystals and causes structure production resistant to high-temperature heating

  15. Investigation of porosity and fractal properties of the sintered metal and semiconductor layers in the MDS capacitor structure

    Directory of Open Access Journals (Sweden)

    Skatkov Leonid

    2012-01-01

    Full Text Available MDS capacitor (metal - dielectric - semiconductor is a structure in which metal plate is represented by compact bulk-porous pellets of niobium sintered powder, and semiconductor plate - by pyrolytic layer of MnO2. In the present paper we report the results of investigation of microporosity of sintered Nb and pyrolytic MnO2 and also the fractal properties of semiconductor layer.

  16. The influence of sintering temperature on microstructure and mechanical properties of Ni-Al intermetallics fabricated by SPS

    Energy Technology Data Exchange (ETDEWEB)

    Thömmes, A., E-mail: thoemmes.alexander@gmail.com; Shevtsova, L. I., E-mail: edeliya2010@mail.ru; Laptev, I. S., E-mail: ilya-laptev-nstu@mail.ru; Mul, D. O., E-mail: ddariol@yandex.ru [Novosibirsk State Technical University, Novosibirsk, 630073 (Russian Federation); Mali, V. I., E-mail: vmali@mail.ru; Anisimov, A. G., E-mail: anis@hydro.nsc.ru [Lavrentyev Institute of Hydrodynamics SB RAS, Novosibirsk, 630090 (Russian Federation)

    2015-10-27

    In the present study PN85Yu15 was used as elemental powder to produce a sintered compound with Ni3Al as main phase. The Spark Plasma Sintering (SPS) technique is used to compact the powders. The powder was sintered in a temperature range between 1000°C and 1150°C to observe the influence of the sintering temperature on the microstructure and the mechanical properties. The microstructure was observed with optical microscope (OM), the phase composition was characterized by X-ray diffraction (XRD) technique. Density and microhardness were observed and compared the values with the results of other researchers. The compressive-, density- and microhardness tests show as clear result that with increasing the sintering temperature nearly all properties become better and also the microstructure studies show that porous places become less.

  17. Nickel and Copper-Free Sintered Structural Steels Containing Mn, Cr, Si, and Mo Developed for High Performance Applications

    Directory of Open Access Journals (Sweden)

    Cias A.

    2017-03-01

    Full Text Available In an attempt to study the sinterability of potential high-strength nickel-free sintered structural steels containing Mn, Cr, Si and Mo compacts were prepared based on sponge and water atomised iron powders and on Astaloy prealloyed powders. To these were admixed ferromanganese, ferroslicon, and graphite. The samples were sintered at temperatures 1120 and 1250°C in laboratory tube furnaces in hydrogen, hydrogen-nitrogen atmospheres with dew points better than -60°C or in nitrogen in a semiclosed container in a local microatmosphere. After sintering the samples were slowly cooled or sinterhardened. Generally resultant microstructures were inhomogeneous, consisted of pearlite/ bainite/martensite, but were characterised by an absence of oxide networks. Sintering studies performed over a range of compositions have shown that superior strength, ranging beyond 900 MPa, along with reasonable tensile elongation, can be achieved with these new steels.

  18. Microstructure evolution of ceramics during sintering: an analysis based on local image analysis measurements in the vicinity of controlled defects

    International Nuclear Information System (INIS)

    Girard, E.; Chaix, J.M.; Carry, C.; Valdivieso, F.; Goeuriot, P.; Lechelle, J.

    2005-01-01

    UO 2 powder containing 5% of almost spherical defects of controlled size have been sintered. The defects were prepared with the same powder by pre-sintering either the natural powder aggregates or partially milled pressed powder. Systematic image analysis was performed to get the local microstructure features inside the defects and in the matrix outside the defects. The set of results is used here as a sintering database with three identified sintering 'constraint' parameters (compaction level C 0 , radial distance r to the defect edge, and sintering 'history' H) and three microstructure 'responses' (pore volume fraction V V P , pore mean diameter D P , and grain mean diameter D G ). Data analysis in the 3D responses space shows that these variables are not independent but define a unique surface, on which each point corresponds to a set of constraints (C 0 ,r,H). (authors)

  19. Corrosion-resistant powder-metallurgy stainless steel powders and compacts therefrom

    International Nuclear Information System (INIS)

    Klar, E.; Ro, D.H.; Whitman, C.I.

    1980-01-01

    Disclosed is a process for improving the corrosion resistance of a stainless steel powder or compact thereof wherein the powder is produced by atomizing a melt of metals in an oxidizing environment whereby the resulting stainless steel powder is surface-enriched in silicon oxides. The process comprises adding an effective proportion of modifier metal to the melt prior to the atomization, the modifier metal selected from the group consisting of tin, aluminum, lead, zinc, magnesium, rare earth metals and like metals capable of enrichment about the surface of the resulting atomized stainless steel powder and effective under reductive sintering conditions in the depletion of the silicon oxides about the surface; and sintering the resulting atomized powder or a compact thereof under reducing conditions, the sintered powder or compact thereof being depleted in the silicon oxides and the corrosion resistance of the powder or compact thereof being improved thereby

  20. Perovskite solar cell with an efficient TiO₂ compact film.

    Science.gov (United States)

    Ke, Weijun; Fang, Guojia; Wang, Jing; Qin, Pingli; Tao, Hong; Lei, Hongwei; Liu, Qin; Dai, Xin; Zhao, Xingzhong

    2014-09-24

    A perovskite solar cell with a thin TiO2 compact film prepared by thermal oxidation of sputtered Ti film achieved a high efficiency of 15.07%. The thin TiO2 film prepared by thermal oxidation is very dense and inhibits the recombination process at the interface. The optimum thickness of the TiO2 compact film prepared by thermal oxidation is thinner than that prepared by spin-coating method. Also, the TiO2 compact film and the TiO2 porous film can be sintered at the same time. This one-step sintering process leads to a lower dark current density, a lower series resistance, and a higher recombination resistance than those of two-step sintering. Therefore, the perovskite solar cell with the TiO2 compact film prepared by thermal oxidation has a higher short-circuit current density and a higher fill factor.

  1. Phase characterisation in spark plasma sintered TiPt alloy

    CSIR Research Space (South Africa)

    Chikosha, S

    2011-12-01

    Full Text Available stream_source_info chikosha_2011.pdf.txt stream_content_type text/plain stream_size 4354 Content-Encoding UTF-8 stream_name chikosha_2011.pdf.txt Content-Type text/plain; charset=UTF-8 PHASE CHARACTERISATION IN SPARK... to form “necks”  Radiant Joule heat and pressure drives “neck” growth and material transfer © CSIR 2006 www.csir.co.za Page 6 Objective  Produce TiPt alloy compacts by Spark plasma sintering (SPS) of equiatomic...

  2. Sintering diagrams of UO2

    International Nuclear Information System (INIS)

    Mohan, A.; Soni, N.C.; Moorthy, V.K.

    1979-01-01

    Ashby's method (see Acta Met., vol. 22, p. 275, 1974) of constructing sintering diagrams has been modified to obtain contribution diagrams directly from the computer. The interplay of sintering variables and mechanisms are studied and the factors that affect the participation of mechanisms in UO 2 are determined. By studying the physical properties, it emerges that the order of inaccuracies is small in most cases and do not affect the diagrams. On the other hand, even a 10% error in activation energies, which is quite plausible, would make a significant difference to the diagram. The main criticism of Ashby's approach is that the numerous properties and equations used, communicate their inaccuracies to the diagrams and make them unreliable. The present study has considerably reduced the number of factors that need to be refined to make the sintering diagrams more meaningful. (Auth.)

  3. Experimental investigations on the synthesis of W–Cu nanocomposite through spark plasma sintering

    Energy Technology Data Exchange (ETDEWEB)

    Elsayed, Ayman, E-mail: aymanhamada@cmrdi.sci.eg [Central Metallurgical R& D Institute, Department of Powder Technology, P.O. Box 87, Helwan, Cairo 11421 (Egypt); Li, Wei [San Diego State University, College of Engineering, Department of Mechanical Engineering, 5500 Campanile Drive, San Diego, CA 92128-1326 (United States); El Kady, Omayma A. [Central Metallurgical R& D Institute, Department of Powder Technology, P.O. Box 87, Helwan, Cairo 11421 (Egypt); Daoush, Walid M. [Helwan University, Faculty of Industrial Education, Department of Production Technology, Cairo (Egypt); Olevsky, Eugene A.; German, Randall M. [San Diego State University, College of Engineering, Department of Mechanical Engineering, 5500 Campanile Drive, San Diego, CA 92128-1326 (United States)

    2015-08-05

    Highlights: • Tungsten–copper composites have been synthesized using SPS of nano powders. • Various preparation methods, namely mixing, milling and coating have been used. • Conventional compaction and sintering has also been used for comparison. • The composites by SPS have shown finer microstructure and better hardness. • Mixing has proven best preparation method with best physical/mechanical properties. - Abstract: Elemental powders of nanosized tungsten and chemically deposited nanosized copper were used for preparing tungsten/copper composites, which are used as electric contact components. A composite of 70 wt.%W/30 wt.%Cu (52 vol%W/48 vol%Cu) composition was prepared by three powder metallurgy techniques. Elemental mixing, mechanical milling and electroless Cu coating on tungsten particles were used for the synthesis. The obtained powder blends underwent consolidation by rapid hot pressing using the spark plasma sintering (SPS) route at 950 °C under vacuum and by conventional vacuum pressureless sintering for comparison. The elemental powders and the sintered composites were investigated by optical microscopy and SEM. Electrical conductivity, hardness, transverse rupture strength, and wear properties were measured. Results show that the synthesis of the composite by the investigated route yields good performance. Samples prepared by SPS have shown better mechanical properties than those prepared by compaction and sintering due to their fine microstructure.

  4. Phosphorus containing sintered alloys (review)

    International Nuclear Information System (INIS)

    Muchnik, S.V.

    1984-01-01

    Phosphorus additives are considered for their effect on the properties of sintered alloys of different applications: structural, antifriction, friction, magnetic, hard, superhard, heavy etc. Data are presented on compositions and properties of phosphorus-containing materials produced by the powder metallurgy method. Phosphorus is shown to be an effective activator of sintering in some cases. When its concentration in the material is optimal it imparts the material such properties as strength, viscosity, hardness, wear resistance. Problems concerning powder metallurgy of amorphous phosphorus-containing alloys are reported

  5. Recycling of mill scale in sintering process

    Directory of Open Access Journals (Sweden)

    El-Hussiny N.A.

    2011-01-01

    Full Text Available This investigation deals with the effect of replacing some amount of Baharia high barite iron ore concentrate by mill scale waste which was characterized by high iron oxide content on the parameters of the sintering process., and investigation the effect of different amount of coke breeze added on sintering process parameters when using 5% mill scale waste with 95% iron ore concentrate. The results of this work show that, replacement of iron ore concentrate with mill scale increases the amount of ready made sinter, sinter strength and productivity of the sinter machine and productivity at blast furnace yard. Also, the increase of coke breeze leads to an increase the ready made sinter and productivity of the sintering machine at blast furnace yard. The productivity of the sintering machine after 5% decreased slightly due to the decrease of vertical velocity.

  6. Spark plasma sintering and microwave electromagnetic properties of MnFe{sub 2}O{sub 4} ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Penchal Reddy, M., E-mail: drlpenchal@gmail.com [Center for Advanced Materials, Qatar University, Doha 2713 (Qatar); Mohamed, A.M.A. [Center for Advanced Materials, Qatar University, Doha 2713 (Qatar); Department of Metallurgical and Materials Engineering, Faculty of Petroleum and Mining Engineering, Suez University, Suez 4372 (Egypt); Venkata Ramana, M. [Department of Physics, National Taiwan Normal University, Taipei 11677, Taiwan (China); Zhou, X.B.; Huang, Q. [Division of Functional Materials and Nanodevices, Ningbo Institute of Materials Technology and Engineering, Ningbo 315201 (China)

    2015-12-01

    MnFe{sub 2}O{sub 4} ferrite powder was synthesized by a facile one-pot hydrothermal route and then consolidated into dense nanostructured compacts by the spark plasma sintering (SPS) technique. The effect of sintering temperature, on densification, morphology, magnetic and microwave absorption properties was examined. Spark plasma sintering resulted in uniform microstructure, as well as maximum relative density of 98%. The magnetic analysis indicated that the MnFe{sub 2}O{sub 4} ferrite nanoparticles showed ferrimagnetic behavior. Moreover, the dielectric loss and magnetic loss properties of MnFe{sub 2}O{sub 4} ferrite nanoparticles were both enhanced due to its better dipole polarization, interfacial polarization and shape anisotropy. It is believed that such spark plasma sintered ceramic material will be applied widely in microwave absorbing area. - Highlights: • Successful synthesis of dense MnFe{sub 2}O{sub 4} ceramics using spark plasma sintering. • Lower temperature and shorter sintering time, compared to conventional methods. • Optimal sintering condition was achieved. • The magnetic properties of the sintered samples are sensitive to the density and microstructure.

  7. Vacuum Pressureless Sintering of Ti-6Al-4V Alloy with Full Densification and Forged-Like Mechanical Properties

    Science.gov (United States)

    Zhang, Ce; Lu, Boxin; Wang, Haiying; Guo, Zhimeng; Paley, Vladislav; Volinsky, Alex A.

    2018-01-01

    Ti-6Al-4V ingots with a nearly 100% density, fine and homogeneous basket-weave microstructure, and better comprehensive mechanical properties (UTS = 935 MPa, Y.S. = 865 MPa, El. = 15.8%), have been manufactured by vacuum pressureless sintering of blended elemental powders. Coarse TiH2 powder, Al powder (2, 20 μm), V powder, and Al-V master alloy powder were used as raw materials to produce different powder mixtures ( D 50 = 10 μm). Then, the compacts made by cold isostatic pressing were consolidated by different sintering curves. A detailed investigation of different as-sintered samples revealed that a higher density can be obtained by generating transient molten Al in the sintering process. Coarse Al powder and a rapid heating rate under the melting point of Al contribute to molten Al formation. The presence of temporary liquid phase changes the sintering mechanism, accelerating the sintering neck formation, improving sinterability of the powder mixtures. Density of 99.5% was achieved at 1150 °C, which is markedly lower than the sintering temperatures reported for conventional blended elemental powder metallurgy routes. In addition, low interstitial content, especially for oxygen (0.17 wt.%), is obtained by strict process control.

  8. Extension of the master sintering curve for constant heating rate modeling

    Science.gov (United States)

    McCoy, Tammy Michelle

    The purpose of this work is to extend the functionality of the Master Sintering Curve (MSC) such that it can be used as a practical tool for predicting sintering schemes that combine both a constant heating rate and an isothermal hold. Rather than just being able to predict a final density for the object of interest, the extension to the MSC will actually be able to model a sintering run from start to finish. Because the Johnson model does not incorporate this capability, the work presented is an extension of what has already been shown in literature to be a valuable resource in many sintering situations. A predicted sintering curve that incorporates a combination of constant heating rate and an isothermal hold is more indicative of what is found in real-life sintering operations. This research offers the possibility of predicting the sintering schedule for a material, thereby having advanced information about the extent of sintering, the time schedule for sintering, and the sintering temperature with a high degree of accuracy and repeatability. The research conducted in this thesis focuses on the development of a working model for predicting the sintering schedules of several stabilized zirconia powders having the compositions YSZ (HSY8), 10Sc1CeSZ, 10Sc1YSZ, and 11ScSZ1A. The compositions of the four powders are first verified using x-ray diffraction (XRD) and the particle size and surface area are verified using a particle size analyzer and BET analysis, respectively. The sintering studies were conducted on powder compacts using a double pushrod dilatometer. Density measurements are obtained both geometrically and using the Archimedes method. Each of the four powders is pressed into ¼" diameter pellets using a manual press with no additives, such as a binder or lubricant. Using a double push-rod dilatometer, shrinkage data for the pellets is obtained over several different heating rates. The shrinkage data is then converted to reflect the change in relative

  9. Liquid Film Capillary Mechanism for Densification of Ceramic Powders during Flash Sintering

    Directory of Open Access Journals (Sweden)

    Rachman Chaim

    2016-04-01

    Full Text Available Recently, local melting of the particle surfaces confirmed the formation of spark and plasma during spark plasma sintering, which explains the rapid densification mechanism via liquid. A model for rapid densification of flash sintered ceramics by liquid film capillary was presented, where liquid film forms by local melting at the particle contacts, due to Joule heating followed by thermal runaway. Local densification is by particle rearrangement led by spreading of the liquid, due to local attractive capillary forces. Electrowetting may assist this process. The asymmetric nature of the powder compact represents an invasive percolating system.

  10. Master Sintering Surface: A practical approach to its construction and utilization for Spark Plasma Sintering prediction

    Directory of Open Access Journals (Sweden)

    Pouchly V.

    2012-01-01

    Full Text Available The sintering is a complex thermally activated process, thus any prediction of sintering behaviour is very welcome not only for industrial purposes. Presented paper shows the possibility of densification prediction based on concept of Master Sintering Surface (MSS for pressure assisted Spark Plasma Sintering (SPS. User friendly software for evaluation of the MSS is presented. The concept was used for densification prediction of alumina ceramics sintered by SPS.

  11. Effect of Sintering Temperature on the Properties of Aluminium-Aluminium Oxide Composite Materials

    Directory of Open Access Journals (Sweden)

    Dewan Muhammad Nuruzzaman

    2016-12-01

    Full Text Available In this study, aluminium-aluminium oxide (Al-Al2O3 metal matrix composites of different weight percentage reinforcements of aluminium oxide were processed at different sintering temperatures. In order to prepare these composite specimens, conventional powder metallurgy (PM method was used. Three types specimens of different compositions such as 95%Al+5%Al2O3, 90%Al+10%Al2O3 and 85%Al+15%Al2O3 were prepared under 20 Ton compaction load. Then, all the specimens were sintered in a furnace at two different temperatures 550oC and 580oC. In each sintering process, two different heating cycles were used. After the sintering process, it was observed that undistorted flat specimens were successfully prepared for all the compositions. The effects of sintering temperature and weight fraction of aluminium oxide particulates on the density, hardness and microstructure of Al-Al2O3 composites were observed. It was found that density and hardness of the composite specimens were significantly influenced by sintering temperature and percentage aluminium oxide reinforcement. Furthermore, optical microscopy revealed that almost uniform distribution of aluminium oxide reinforcement within the aluminium matrix was achieved.

  12. SINTERING OF NASCENT CALCIUM OXIDE

    Science.gov (United States)

    The paper discusses the measurement of the sintering rate of CaO in a nitrogen atmosphere at temperatures of 700-1100 C. CaO prepared from ultrapure CaCO3 was compared with an impure CaO derived from limestone. Both materials yielded an initial surface area of 104 sq m/g. The rat...

  13. Reactive synthesis of Ti-W-Cr-B mixing powder by spark plasma sintering; Hoden plasma shoketsu ni yoru Ti-W-Cr-B kongo funmatsu no hanno gosei

    Energy Technology Data Exchange (ETDEWEB)

    Kaga, H. [Hokkaido Industrial Technology Center, Sapporo (Japan); Carrillo-Heian, E.M.; Munir, Z.A. [University of California, CA, (United States)

    2000-08-15

    The reactive sintered compacts of Ti-W-Cr-B mixed powders were manufactured by a pulse electric current technique. Identification and characterization of the resulting boride phase were done using EPMA, XRD and other methods. The density of the sintered compacts rose rapidly with sintering temperature up to 1,773 K, at which temperature the relative density was 94%. Above this temperature, the density rose only slightly with increasing sintering temperature. The borides of Ti and W were synthesized from mixed metal powders by this method. The type of boride formed and its composition depended on sintering temperature. Compacts sintered at lower temperatures consisted of WB{sub 2} and TiB{sub 2} phases, but at the highest sintering temperature, 2,173K, the main phase was (Ti, W, Cr)B{sub 2} solid solution, in which W and Cr were dissolved in TiB{sub 2}. There was also a very small amount of {beta}-(W, Ti, Cr)B phase. By annealing compact sintered at high temperature, the (Ti, W, Cr)B{sub 2} solid solution phase decomposed and the amount decreased. (author)

  14. Pharmaceutical powder compaction technology

    National Research Council Canada - National Science Library

    Çelik, Metin

    2011-01-01

    ... through the compaction formulation process and application. Compaction of powder constituents both active ingredient and excipients is examined to ensure consistent and reproducible disintegration and dispersion profiles...

  15. Effect of heat input on microstructure, wear and friction behavior of (wt.-%) 50FeCrC-20FeW-30FeB coating on AISI 1020 produced by using PTA welding.

    Science.gov (United States)

    Özel, Cihan; Gürgenç, Turan

    2018-01-01

    In this study, AISI 1020 steel surface was coated in different heat inputs with (wt.-%) 50FeCrC-20FeW-30FeB powder mixture by using plasma transferred arc (PTA) welding method. The microstructure of the coated samples were investigated by using optical microscope (OM), scanning electron microscope (SEM), X-ray diffraction (XRD) and energy dispersive X-ray (EDS). The hardness was measured with micro hardness test device. The dry sliding wear and friction coefficient properties were determined using a block-on-disk type wear test device. Wear tests were performed at 19.62 N, 39.24 N, 58.86 N load and the sliding distance of 900 m. The results were shown that different microstructures formed due to the heat input change. The highest average micro hardness value was measured at 1217 HV on sample coated with low heat input. It was determined that the wear resistance decreased with increasing heat input.

  16. Modification de l'état d'ordre local d'alliages austénitiques Fe-Cr-Ni au cours de la déformation plastique par traction

    Science.gov (United States)

    Aïdi, B.; Bertrand, C.; Viltange, M.; Dimitrov, O.

    1993-09-01

    The influence of plastic deformation, by extension at room temperature, on electrical resistivity has been determined in four austenitic Fe-Cr-Ni alloys with 16 wt% Cr and 20, 25, 45 or 75 wt% Ni, in two different states of local order. Two experimental methods have been used (4.2 K resistance measurements before and after deformation, continuous resistance measurements during room-temperature extension tests); the possibilities of the second method and the corrections to be applied are particularly discussed. Resistivity is found to slightly increase at the beginning of deformation ( e < 0.05), then to strongly decrease. The amplitude of the observed effects increases with the nickel content, and with the initial degree of local order. In the high deformation range ( e = 0.15), the resistivity decrease varies linearly with the initial contribution of local order to electrical resistivity. These effects are attributed to a destruction of the local order existing in the solid solutions, by the glide of dislocations during plastic deformation.

  17. Strain-enhanced sintering of iron powders

    Energy Technology Data Exchange (ETDEWEB)

    Amador, D.R.; Torralba, J.M. [Universidad Carlos III de Madrid, Departamento de Ciencias de Materiales e Ingenieria Metalurgica, Leganes, Madrid (Spain); Monge, M.A.; Pareja, R. [Universidad Carlos III de Madrid, Departamento de Fisica, Madrid (Spain)

    2005-02-01

    Sintering of ball-milled and un-milled Fe powders has been investigated using dilatometry, X-ray, density, and positron annihilation techniques. A considerable sintering enhancement is found in milled powders showing apparent activation energies that range between 0.44 and 0.80 eV/at. The positron annihilation results, combined with the evolution of the shrinkage rate with sintering temperature, indicate generation of lattice defects during the sintering process of milled and un-milled powders. The sintering enhancement is attributed to pipe diffusion along the core of moving dislocations in the presence of the vacancy excess produced by plastic deformation. Positron annihilation results do not reveal the presence of sintering-induced defects in un-milled powders sintered above 1200 K, the apparent activation energy being in good agreement with that for grain-boundary diffusion in {gamma}-Fe. (orig.)

  18. Sintering of powders obtained by mechanical alloying of Cu-1.2 Al w%, Cu-2.3 Ti w% and Cu-2.7 V w%

    International Nuclear Information System (INIS)

    Rivas, C; Sepulveda, A; Zuniga, A; Donoso, E; Palma, R

    2008-01-01

    This work studies the effect of compacting pressure, temperature and sintering time on density and microstructure after sintering mechanically alloyed powders of Cu-1.2 Al w%, Cu- 2.3 Ti w% and Cu-2.7 V w%. The alloys were manufactured from elementary powders of Cu, Ti, Al and V, by reactive milling. The powders were compacted and sintered under reducer atmosphere. For each alloy, the final density and resulting microstructure of 8 different compacting and sintering conditions were studied, where the following parameters were considered: (1) Compacting pressure (200 MPa and 400 MPa), (2) Sintering temperature (850 o C and 950 o C), (3) Sintering time (1h and 4h). Adjustments were made using lineal regression to describe the effect of the variation of pressure, temperature and time on the density of the materials obtained, and the morphology of the residual porosity was described by observation under an optic microscope. The final maximum density obtained was, in ascending order: Cu-V, 66% of the theoretical density, TD; Cu-Ti, 65% TD and Cu-Al, 77% TD. The reactive milling process produced flake-shaped particles, hardened by deformation, which made the alloys have a final density that was much less than the sintered pure copper (density 87% TD). This is because the hardened powder resists deformation during compacting, which creates less points of contact between particles, slows down sintering, and yields a lower density. The alloying element influenced the size of the particle obtained during the milling, which is attributed to the different milling mediums (toluene for Ti and V, methanol for Al) and to the different hardness of each ceramic when forming in the copper during milling. The bigger the particle size, the greater the green density, the lesser the densification, and the greater the final density, in accordance with the theory. For the three alloys, the increased compacting pressure gives greater green density, greater densification and a final greater

  19. The influence of dislocation defects on the sintering kinetics of ferrite powders

    International Nuclear Information System (INIS)

    Fadeeva, I.V.; Portnoi, K.V.; Oleinikov, N.N.; Tretyakov, D.Yu.

    1976-01-01

    In the presented paper are given the results of the X-ray investigations of non-equilibrium defects in powders of nickel-zinc ferrites. The block size, the crystal lattice microdistortions and stacking faults of two types were determined by the method of Fourier's analysis of diffraction line profiles. The influence of similar defects on sintering of ferrite powders was shown. The kinetics data on densification processes occurring during sintering of active powders can adequately be described in terms of the equations which describe reactions in the solid phase, where the interaction limit is on the border of the phases with different geomtery of the border. The correlation between the behaviour of compacts and dislocation defects in powders during sintering is established

  20. Syntheses and sintering of materials in view of nuclear waste storage

    International Nuclear Information System (INIS)

    Picot, V.; Glorieux, B.; Montel, J.M.; Deschanels, X.; Jorion, F.

    2005-01-01

    In the context of nuclear waste conditioning, the solid solution monazite-brabantite is extensively studied. Previous works have already shown its potential ability to confine minor actinides with excellent performance in term of chemical durability and structural stability. This present work concerns the synthesis and the sintering of such matrices. The challenge is to propose a synthesis and a sintering processes able to ensure the containment of actinides up to 10%wt. (Am, Cm, Np) in dense matrices (about 95% of the theoretical density). Those processes have to be performed on the equipment similar to that used in a facility dedicated to the high-level radioactive materials studies (glove box and hot cell). The optimized protocols, implying mixer-mill, synthesis by solid reaction at high temperature, uniaxial press compaction and sintering, are presented and discussed. (authors)

  1. Study of the sintering process and the formation of a (Th, U) O2 solid solution

    International Nuclear Information System (INIS)

    Tomasi, Roberto

    1979-01-01

    The effect of some variables in the (Th, U) O 2 sintering process and solid solution formation was studied. ThO 2 , U 3 O 8 and UO 2 powder were prepared. The ThO 2 powders were obtained by calcination of thorium at 500 and 750 deg C; the U 3 O 8 powders were derived from the calcination of ADU at 660 and 750 deg C; the UO 2 powder were prepared from ADU and from ATCU. The different characteristics of these materials were determined by measurements of surface area, by scanning electron microscopy, tap density tests, X-ray diffractometry and by measurements of the O/U ratios. The oxide mixtures were chosen in order to produce a final composition with 10 w/o of UO 2 . A mixture of thorium oxalate and ADU was also prepared by calcining these salts in air at 700 deg C, in order to obtain certain amount of solid solution prior to sintering. The sintering operations were developed in an argon atmosphere at temperatures between 1400 and 1700 deg C, during interval varying from 1 to 4 hours. The effect of the mixture characteristics on the sintering process and solid solution formation were studied considering the results of densification, microstructure development and X-ray diffractometry. The ThO 2 powder characteristics have a main effect on the mixtures compactability and sinterability, the higher calcining temperatures increasing the green density, but decreasing the final density of the sintered pellets. In the sintering of mixtures containing U 3 O 3 , this oxide is reduced to UO 2 and it is possible to obtain pellets with density and microstructures similar to those produced from mixtures containing UO 2 . But if oxygen in excess is present during sintering, the process is affected, occurring exaggerated grain growth. The densification results were related to the Coble's kinetics equation for second stage of sintering, valid for bulk diffusion, grain boundary acting as vacancy sinks. The sintering activation energy is independent from the powder starting

  2. Microwave sintering of ceramic materials

    Science.gov (United States)

    Karayannis, V. G.

    2016-11-01

    In the present study, the potential of microwave irradiation as an innovative energy- efficient alternative to conventional heating technologies in ceramic manufacturing is reviewed, addressing the advantages/disadvantages, while also commenting on future applications of possible commercial interest. Ceramic materials have been extensively studied and used due to several advantages they exhibit. Sintering ceramics using microwave radiation, a novel technology widely employed in various fields, can be an efficient, economic and environmentally-friendlier approach, to improve the consolidation efficiency and reduce the processing cycle-time, in order to attain substantial energy and cost savings. Microwave sintering provides efficient internal heating, as energy is supplied directly and penetrates the material. Since energy transfer occurs at a molecular level, heat is generated throughout the material, thus avoiding significant temperature gradients between the surface and the interior, which are frequently encountered at high heating rates upon conventional sintering. Thus, rapid, volumetric and uniform heating of various raw materials and secondary resources for ceramic production is possible, with limited grain coarsening, leading to accelerated densification, and uniform and fine-grained microstructures, with enhanced mechanical performance. This is particularly important for manufacturing large-size ceramic products of quality, and also for specialty ceramic materials such as bioceramics and electroceramics. Critical parameters for the process optimization, including the electromagnetic field distribution, microwave-material interaction, heat transfer mechanisms and material transformations, should be taken into consideration.

  3. Effect Of SiC Particles On Sinterability Of Al-Zn-Mg-Cu P/M Alloy

    Directory of Open Access Journals (Sweden)

    Rudianto H.

    2015-06-01

    Full Text Available Premix Al-5.5Zn-2.5Mg-0.5Cu alloy powder was analyzed as matrix in this research. Gas atomized powder Al-9Si with 20% volume fraction of SiC particles was used as reinforcement and added into the alloy with varied concentration. Mix powders were compacted by dual action press with compaction pressure of 700 MPa. High volume fraction of SiC particles gave lower green density due to resistance of SiC particles to plastic deformation during compaction process and resulted voids between particles and this might reduce sinterability of this mix powder. Sintering was carried out under ultra high purity nitrogen gas from 565°-580°C for 1 hour. High content of premix Al-5.5Zn-2.5Mg-0.5Cu alloy powder gave better sintering density and reached up to 98% relative. Void between particles, oxide layer on aluminum powder and lower wettability between matrix and reinforcement particles lead to uncompleted liquid phase sintering, and resulted on lower sintering density and mechanical properties on powder with high content of SiC particles. Mix powder with wt90% of Alumix 431D and wt10% of Al-9Si-vf20SiC powder gave higher tensile strength compare to another mix powder for 270 MPa. From chemical compositions, sintering precipitates might form after sintering such as MgZn2, CuAl2 and Mg2Si. X-ray diffraction, DSC-TGA, and SEM were used to characterize these materials.

  4. The investigation of the microstructure and mechanical properties of ordered alominide-iron (boron) nanostructures produced by mechanical alloying and sintering

    Science.gov (United States)

    Izadi, S.; Akbari, Gh.; Janghorban, K.; Ghaffari, M.

    In this study, mechanical alloying (MA) of Fe-50Al, Fe-49.5Al-1B, and Fe-47.5Al-5B (at.%) alloy powders and mechanical properties of sintered products of the as-milled powders were investigated. X-ray diffraction (XRD) results showed the addition of B caused more crystallite refinement compared to the B-free powders. To consider the sintering and ordering behaviors of the parts produced from cold compaction of the powders milled for 80 h, sintering was conducted at various temperatures. It was found that the sintering temperature has no meaningful effect on the long-range order parameter. The transformation of the disordered solid solution developed by MA to ordered Fe-Al- (B) intermetallics was a consequence of sintering. Also, the nano-scale structure of the samples was retained even after sintering. The microhardness of pore-free zones of the nanostructured specimens decreased by increasing the sintering temperature. Moreover, the sintering temperature has no effect on the compressive yield stress. However, the fracture strain increased by increasing the sintering temperature. The samples containing 1 at.% B showed more strain to fracture compared with the B-free and 5 at.% B samples.

  5. Physical Characteristics and Sintering Behavior of MgO-Doped ZrO2nanoparticles

    International Nuclear Information System (INIS)

    Muccillo, E.N.S.; Tadokoro, S.K.; Muccillo, R.

    2004-01-01

    Nanosized particles of 13mol% MgO-doped ZrO 2 with a narrow distribution of pore sizes were prepared by the coprecipitation technique using optimized parameters of synthesis. Transmission electron microscopy analysis of the calcined powder reveals that the majority of the particles have grain sizes in the 10-20nm range. From nitrogen adsorption analysis an average particle size of 13nm was estimated, which is similar to the average pore size diameter (12nm). Besides the unimodal distribution of pore sizes, the linear shrinkage curve of a powder compact exhibits several inflexions indicating different rates of densification up to 1600 deg. C. After sintering at 1600 deg. C for 2h, the microstructure features of a compact are characteristics of the intermediate stage with interconnected porosity preferentially observed at grain boundaries. These results are explained as a size effect of nanoparticles of magnesia-doped zirconia during sintering

  6. Peridynamic Theory as a New Paradigm for Multiscale Modeling of Sintering

    Energy Technology Data Exchange (ETDEWEB)

    Silling, Stewart A. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Abdeljawad, Fadi [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Ford, Kurtis Ross [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

    2017-09-01

    Sintering is a component fabrication process in which powder is compacted by pressing or some other means and then held at elevated temperature for a period of hours. The powder grains bond with each other, leading to the formation of a solid component with much lower porosity, and therefore higher density and higher strength, than the original powder compact. In this project, we investigated a new way of computationally modeling sintering at the length scale of grains. The model uses a high-fidelity, three-dimensional representation with a few hundred nodes per grain. The numerical model solves the peridynamic equations, in which nonlocal forces allow representation of the attraction, adhesion, and mass diffusion between grains. The deformation of the grains is represented through a viscoelastic material model. The project successfully demonstrated the use of this method to reproduce experimentally observed features of material behavior in sintering, including densification, the evolution of microstructure, and the occurrence of random defects in the sintered solid.

  7. SnO2*CoO ceramic obtained by microwave sintering

    International Nuclear Information System (INIS)

    Bordignon, M.A.N; Moura, F.; Zaghete, M.A.; Varela, J.A.; Perazolli, L.

    2009-01-01

    This work consists in the sintering study of CoO doped SnO 2 using microwave sintering oven and silicon carbide as a susceptor. The powders were obtained by dry oxides mixture and conformed in cylindrical shapes with 6mmx8mm and green density to 60%. Then the compacts were sintering up to 1.050 deg C, using heating rate of 50 deg C/min and isotherm up to 30min. The densities obtained were above 95% for both techniques. It was observed that occurred a temperature reducing of 400 deg C and time reducing of 210min to obtain the same densities, when was used the microwave oven without the phenomena of thermal runaway. So the sintered compacts were accomplished using DRX and SEM. It was made the electrical characterization (current x voltage) and it was found to have great potential in the production of dense ceramic-based SnO 2 with low resistivity to obtain electro-ceramic devices. (author)

  8. Designing porous metallic glass compact enclosed with surface iron oxides

    Energy Technology Data Exchange (ETDEWEB)

    Cho, Jae Young; Park, Hae Jin; Hong, Sung Hwan; Kim, Jeong Tae; Kim, Young Seok; Park, Jun-Young; Lee, Naesung [Hybrid Materials Center (HMC), Faculty of Nanotechnology and Advanced Materials Engineering, Sejong University, 209 Neungdong-ro, Gwangjin-gu, Seoul 143-747 (Korea, Republic of); Seo, Yongho [Graphene Research Institute (GRI) & HMC, Faculty of Nanotechnology and Advanced Materials Engineering, Sejong University, 209 Neungdong-ro, Gwangjin-gu, Seoul 143-747 (Korea, Republic of); Park, Jin Man, E-mail: jinman_park@hotmail.com [Global Technology Center, Samsung Electronics Co., Ltd, 129 Samsung-ro, Yeongtong-gu, Suwon-si, Gyeonggi-do 443-742 (Korea, Republic of); Kim, Ki Buem, E-mail: kbkim@sejong.ac.kr [Hybrid Materials Center (HMC), Faculty of Nanotechnology and Advanced Materials Engineering, Sejong University, 209 Neungdong-ro, Gwangjin-gu, Seoul 143-747 (Korea, Republic of)

    2015-06-25

    Highlights: • Porous metallic glass compact was developed using electro-discharge sintering process. • Uniform PMGC can only be achieved when low electrical input energy was applied. • Functional iron-oxides were formed on the surface of PMGCs by hydrothermal technique. - Abstract: Porous metallic glass compact (PMGC) using electro-discharge sintering (EDS) process of gas atomized Zr{sub 41.2}Ti{sub 13.8}Cu{sub 12.5}Ni{sub 10}Be{sub 22.5} metallic glass powder was developed. The formation of uniform PMGC can only be achieved when low electrical input energy was applied. Functional iron-oxides were formed on the surface of PMGCs by hydrothermal technique. This finding suggests that PMGC can be applied in the new area such as catalyst via hydrothermal technique and offer a promising guideline for using the metallic glasses as a potential functional application.

  9. Effects of particle shape and temperature on compaction of copper powder at micro scale

    Directory of Open Access Journals (Sweden)

    Chang Chao-Cheng

    2017-01-01

    Full Text Available This study investigated the effects of particle shape and temperature on the compaction of copper powder at micro scale. Copper powder particles were compressed inside a cylindrical die cavity with 2 mm diameter to form compacts with about 3 mm height. Two kinds of particle shapes, spherical and dendritic, and two forming temperatures, room temperature and 400 °C, were considered in the experiments. Some of the produced compacts were further sintered at 600 °C. The study also used simple upsetting tests to investigate the characteristics of the deformation of the compacts under compressive stresses. The results showed that the compacts produced at room temperature demonstrated brittle deformations. However, by increasing the forming temperature to 400 °C, ductile deformations have been observed on the compacts of dendritic particles. Furthermore, the sintering treatment resulted in increases in dimensions, decreases in relative density and hardness, and an increase in ductility. It also led to pore growths which have been seen on scanning-electron microscope images. These phenomena were most significant in the dendritic powder compacts which were produced at 400 °C and treated by the sintering process.

  10. LaNi0.6Co0 4O3-δ dip-coated on Fe-Cr mesh as a composite cathode contact material on intermediate solid oxide fuel cells

    Science.gov (United States)

    Morán-Ruiz, Aroa; Vidal, Karmele; Larrañaga, Aitor; Laguna-Bercero, Miguel Angel; Porras-Vázquez, Jose Manuel; Slater, Peter Raymond; Arriortua, María Isabel

    2014-12-01

    The feasibility of using Crofer22APU mesh dip coated with LaNi0.6Co0.4O3-δ (LNC) ceramic paste as a uniform contact layer on a Crofer22APU channeled interconnect was studied. The control of LNC dip coating thickness on Fe-Cr mesh was carried out by rheological measurements of the suspension. SEM cross-section of formed composite contact material showed good adherence between ceramic and metallic components. The measured area specific resistance (ASR) value at 800 °C was 0.46 ± 0.01 mΩ cm2, indicating low contact resistance itself. The long term stability of metallic/ceramic composite was also studied. The contact resistance, when composite contact material was adhered to channeled Crofer22APU interconnect, was 5.40 ± 0.01 mΩ cm2, which is a suitable value for the performance of IT-SOFC stack. The stability of the system after treating at 800 °C for 1000 h was characterized using X-ray Micro-Diffraction (XRMD), Scanning Electron Microscope equipped with an Energy Dispersive X-ray analyzer (SEM-EDX) and X-ray Photoelectron Spectroscopy (XPS) techniques. The oxidation rate of the alloy and Fe3O4 phase formation were enhanced on the channels of the interconnect. Thus, the formation of CrO3 (g) and CrO2(OH)2 (g) species was accelerated on the composite surface under the channel. Through XRMD and XPS analysis the coexistence of two perovskite phases (initial LNC and Cr-perovskite) was observed.

  11. Production of sintered alumina from powder; optimization of the sinterized parameters for the maximum mechanical resistence

    International Nuclear Information System (INIS)

    Rocha, J.C. da.

    1981-02-01

    Pure, sinterized alumina and the optimization of the parameters of sinterization in order to obtain the highest mechanical resistence are discussed. Test materials are sinterized from a fine powder of pure alumina (Al 2 O 3 ), α phase, at different temperatures and times, in air. The microstructures are analysed concerning porosity and grain size. Depending on the temperature or the time of sinterization, there is a maximum for the mechanical resistence. (A.R.H.) [pt

  12. Microwave sintering of hydroxyapatite-based composites

    International Nuclear Information System (INIS)

    Fang, Y.; Roy, D.M.; Cheng, J.; Roy, R.; Agrawal, D.K.

    1993-01-01

    Composites of hydroxyapatite/partially stabilized zirconia (HAp/PSZ) and hydroxyapatite/silicon carbide whiskers (HAp/SiC) were sintered at 1100-1200 degrees C by microwave at 2.45 GHz. Characterization of the sintered composites was carried out by density, microstructure, phase composition, and fracture toughness measurements. The results show that although not yet fully densified, a much higher sintered density in the HAp/PSZ composite was achieved by microwave sintering than by conventional sintering at the same temperature. A relative density of 93% was achieved by 20 min. microwave processing at 1200 degrees C. Comparatively, 2 h conventional sintering of the same material at 1200 degrees C led to only 75.5% relative density. K IC of this microwave sintered HAp/PSZ of 93% density was found to be 3.88 MPa√m, which is 250% of the value for pure HAp of the same density. A further increase in K IC could be expected if full or nearly full densification was achieved. Sintering of PSZ particles in the HAp/PSZ composite was also observed in the microwave processed sample. Microwave sintering of HAp/SiC was not successful in the current study due to the oxidation of SiC in air at high temperature. 8 refs., 4 figs., 1 tab

  13. Sintering of a class F fly ash

    Energy Technology Data Exchange (ETDEWEB)

    Joseph J. Biernacki; Anil K. Vazrala; H. Wayne Leimer [Tennessee Technological University, Cookeville, TN (United States). Department of Chemical Engineering

    2008-05-15

    The sinterability of a class F fly ash was investigated as a function of processing conditions including sintering temperature (1050-1200{sup o}C) and sintering time (0-90 min). Density, shrinkage, splitting tensile strength, water absorption and residual loss on ignition (RLOI) were evaluated as measures of sintering efficiency. Scanning electron microscopy (SEM), X-ray microanalysis and X-ray diffraction was used to examine microstructure and phase development due to processing. The results show that premature densification can inhibit complete carbon removal and that carbon combustion is influenced by both internal and external mass transfer conditions. 18 refs., 10 figs., 1 tab.

  14. Analysis of wear in organic and sintered friction materials used in small wind energy converters

    Directory of Open Access Journals (Sweden)

    Jorge Alberto Lewis Esswein Junior

    2008-09-01

    Full Text Available Wind energy converters of small size used in isolated units to generate electrical energy must present low maintenance cost to such facilities economically viable. The aspect to be analyzed in cost reduction is the brake system, since in isolated systems the use of brake is more frequent reducing the brake pads life time. This study aims at analyzing the wear behavior of some materials used in brake pads. An organic material was analyzed comparing it with a commercial brake pad, and the sintered material was developed and tested. The materials behaviors were evaluated in both wear and friction coefficient. The sintered samples were made by powder metallurgy. The composition was compacted at 550 MPa and sintered in a furnace with controlled atmosphere to avoid oxidation. Despite the different compositions of the two types of materials, they presented a very similar wear; however, the sintered material presented a higher friction coefficient. An adjustment in the braking system of the wind generator might be proposed to use the sintered brake pad, due to its higher friction coefficient. Consequently, the braking action becomes lower, reducing the wear rate of the material.

  15. Monte Carlo simulation of aggregate morphology for simultaneous coagulation and sintering

    International Nuclear Information System (INIS)

    Schmid, Hans-Joachim; Tejwani, Saurabh; Artelt, Christian; Peukert, Wolfgang

    2004-01-01

    A model for simulation of the three-dimensional morphology of nano-structured aggregates formed by concurrent coagulation and sintering is presented. Diffusion controlled cluster-cluster aggregation is assumed to be the prevailing coagulation mechanism which is implemented using a Monte-Carlo algorithm. Sintering is modeled as a successive overlapping of spherical primary particles, which are allowed to grow as to preserve overall mass. Simulations are characterized by individual ratios τ of characteristic collision to fusion time. A number of resulting aggregate-structures is displayed and reveals structure formation by coagulation and sintering for different values of τ. These aggregates are described qualitatively and quantitatively by their mass fractal dimension D f and radius of gyration. The fractal dimension increases from 1.86 for pure aggregation to ∼ 2.75 for equal characteristic time scales. As sintering turns out to be more and more relevant, increasingly compact aggregates start to form and the radius of gyration decreases significantly. The simulation results clearly reveal a strong dependence of the fractal dimension on the kinetics of the concurrent coagulation and sintering processes. Considering appropriate values of D f in aerosol process simulations may therefore be important in many cases

  16. Transparent Lu 2 O 3 :Eu ceramics by sinter and HIP optimization

    Science.gov (United States)

    Seeley, Z. M.; Kuntz, J. D.; Cherepy, N. J.; Payne, S. A.

    2011-09-01

    Evolution of porosity and microstructure was observed during densification of lutetium oxide ceramics doped with europium (Lu 2O 3:Eu) fabricated via vacuum sintering and hot isostatic pressing (HIP'ing). Nano-scale starting powder was uniaxially pressed and sintered under high vacuum at temperatures between 1575 and 1850 °C to obtain densities ranging between 94% and 99%, respectively. Sintered compacts were then subjected to 200 MPa argon gas at 1850 °C to reach full density. Vacuum sintering above 1650 °C led to rapid grain growth prior to densification, rendering the pores immobile. Sintering between 1600 and 1650 °C resulted in closed porosity yet a fine grain size to allow the pores to remain mobile during the subsequent HIP'ing step, resulting in a fully-dense highly transparent ceramic without the need for subsequent air anneal. Light yield performance was measured and Lu 2O 3:Eu showed ˜4 times higher light yield than commercially used scintillating glass indicating that this material has the potential to improve the performance of high energy radiography devices.

  17. Comparison of Dental Prostheses Cast and Sintered by SLM from Co-Cr-Mo-W Alloy

    Directory of Open Access Journals (Sweden)

    Myszka D.

    2016-12-01

    Full Text Available The article presents the results of a comparative analysis of the metal substructure for dental prosthesis made from a Co-Cr-Mo-W alloy by two techniques, i.e. precision investment casting and selective laser melting (SLM. It was found that the roughness of the raw surface of the SLM sinter is higher than the roughness of the cast surface, which is compensated by the process of blast cleaning during metal preparation for the application of a layer of porcelain. Castings have a dendritic structure, while SLM sinters are characterized by a compact, fine-grain microstructure of the hardness higher by about 100 HV units. High performance and high costs of implementation the SLM technology are the cause to use it for the purpose of many dental manufacturers under outsourcing rules. The result is a reduction in manufacturing costs of the product associated with dental work time necessary to scan, designing and treatment of sinter compared with the time needed to develop a substructure in wax, absorption in the refractory mass, casting, sand blasting and finishing. As a result of market competition and low cost of materials, sinter costs decrease which brings the total costs related to the construction unit making using the traditional method of casting, at far less commitment of time and greater predictability and consistent sinter quality.

  18. Alternative sintering methods compared to conventional thermal sintering for inkjet printed silver nanoparticle ink

    NARCIS (Netherlands)

    Niittynen, J.; Abbel, R.; Mäntysalo, M.; Perelaer, J.; Schubert, U.S.; Lupo, D.

    2014-01-01

    In this contribution several alternative sintering methods are compared to traditional thermal sintering as high temperature and long process time of thermal sintering are increasing the costs of inkjet-printing and preventing the use of this technology in large scale manufacturing. Alternative

  19. Effect of wrapped Zn plate on the densification of Al-MWCNTs composites produced by cold pressing and liquid phase sintering

    Energy Technology Data Exchange (ETDEWEB)

    Joo, M.R. [Department of Materials Science and Engineering, Yonsei University, Seoul 120-749 (Korea, Republic of); Choi, H.J. [School of Advanced Materials Engineering, Kookmin University, Seoul 136-702 (Korea, Republic of); Shin, S.E. [Department of Materials Science and Engineering, Yonsei University, Seoul 120-749 (Korea, Republic of); Bae, D.H., E-mail: donghyun@yonsei.ac.kr [Department of Materials Science and Engineering, Yonsei University, Seoul 120-749 (Korea, Republic of)

    2016-09-30

    To produce highly dense and cost-effective Al-multi-walled carbon nanotube (Al-MWCNT) composites, the composite powders are wrapped by a Zn plate and then cold-pressed. The green compacts are then sintered at 550 °C, which shows ~99%density after sintering for 24 h. During sintering, Zn atoms fill the voids at the powder boundaries by capillary action and are then dissolved into the Al matrix because of the high solubility of Zn in Al, thus assisting densification of the composite powder. The Al/Zn-based composites containing 4 vol% MWCNTs show compressive yield strength (~380 MPa) and high work hardening capacity.

  20. Baking process of thin plate carbonaceous compact

    Energy Technology Data Exchange (ETDEWEB)

    Suzuki, Yoshio; Shimada, Toyokazu

    1987-06-27

    As a production process of a thin plate carbonaceous compact for separator of phosphoric acid fuel cell, there is a process to knead carbonaceous powder and thermosetting resin solution, to form and harden the kneaded material and then to bake, carbonize and graphitize it. However in this baking and carbonization treatment, many thin plate compacts are set in a compiled manner within a heating furnace and receive a heat treatment from their circumference. Since the above compacts to be heated tend generally to be heated from their peripheries, their baked conditions are not homogeneous easily causing the formation of cracks, etc.. As a process to heat and bake homogeneously by removing the above problematical points, this invention offers a process to set in a heating furnace a laminate consisting of the lamination of thin plate carbonaceous compacts and the heat resistant soaking plates which hold the upper and lower ends of the above lamination, to fill the upper and under peripheries of the laminate above with high heat conductive packing material and its side periphery with low heat conductive packing material respectively and to heat and sinter it. In addition, the invention specifies the high and low heat conductive packing materials respectively. (1 fig, 2 tabs)