WorldWideScience

Sample records for silicone rubber molds

  1. Rubber molds for investment casting

    International Nuclear Information System (INIS)

    Sibtain, S.N.

    2011-01-01

    The main objective of the project is to investigate different types of molding rubbers used for investment casting. The level of shape complexity which can be achieved by using these rubber molds is also studied. It was almost impossible to make complex shapes molds using metal molds, in that cases rubber molds are very important because they arc flexible and give accurate and precise part dimensions. Turbine blades are hi-tech components with air-foil geometries that have close dimensional tolerances. They are made of super-alloys and manufactured by investment casting. The final blade profile depends upon the dimensional accuracy in each of the processing steps. In the present work experimental study for the production of high quality low cost castings of turbine blades using rubber molds and injected wax patterns is presented. Natural Rubber molds and wax patterns from these molds were made. Different types of molding rubbers were studied including natural rubber, silicone rubber and liquid silicone rubber. It was found that by using rubber molds we can make most complex shape with very less finishing required. The shrinkage was 12% as compared to original master pattern. Rubber molds were made using laboratory hot press. Three layers of rubber above and below the master pattern. After that vulcanization was done by giving temperature and pressure. (author)

  2. Improving Mechanical Properties of Molded Silicone Rubber for Soft Robotics Through Fabric Compositing.

    Science.gov (United States)

    Wang, Yue; Gregory, Cherry; Minor, Mark A

    2018-06-01

    Molded silicone rubbers are common in manufacturing of soft robotic parts, but they are often prone to tears, punctures, and tensile failures when strained. In this article, we present a fabric compositing method for improving the mechanical properties of soft robotic parts by creating a fabric/rubber composite that increases the strength and durability of the molded rubber. Comprehensive ASTM material tests evaluating the strength, tear resistance, and puncture resistance are conducted on multiple composites embedded with different fabrics, including polyester, nylon, silk, cotton, rayon, and several blended fabrics. Results show that strong fabrics increase the strength and durability of the composite, valuable in pneumatic soft robotic applications, while elastic fabrics maintain elasticity and enhance tear strength, suitable for robotic skins or soft strain sensors. Two case studies then validate the proposed benefits of the fabric compositing for soft robotic pressure vessel applications and soft strain sensor applications. Evaluations of the fabric/rubber composite samples and devices indicate that such methods are effective for improving mechanical properties of soft robotic parts, resulting in parts that can have customized stiffness, strength, and vastly improved durability.

  3. Injection molding of high precision optics for LED applications made of liquid silicone rubber

    Energy Technology Data Exchange (ETDEWEB)

    Hopmann, Christian; Röbig, Malte [Institute of Plastics Processing (IKV), RWTH Aachen University, Pontstraße 49, 52062 Aachen (Germany)

    2016-03-09

    Light Emitting Diodes (LED) conquer the growing global market of lighting technologies. Due to their advantages, they are increasingly used in consumer products, in lighting applications in the home and in the mobility sector as well as in industrial applications. Particularly, with regard to the increasing use of high-power LED (HP-LED) the materials in the surrounding area of the light emitting semiconductor chip are of utmost importance. While the materials behind the semiconductor chip are optimized for maximum heat dissipation, the materials currently used for the encapsulation of the semiconductor chip (primary optics) and the secondary optics encounter their limits due to the high temperatures. In addition certain amounts of blue UV radiation degrade the currently used materials such as epoxy resins or polyurethanes for primary optics. In the context of an ongoing joint research project with various partners from the industry, an innovative manufacturing method for high precision optics for LED applications made of liquid silicone rubber (LSR) is analyzed at the Institut of Plastics Processing (IKV), Aachen. The aim of this project is to utilize the material-specific advantages of high transparent LSR, especially the excellent high temperature resistance and the great freedom in design. Therefore, a high integrated injection molding process is developed. For the production of combined LED primary and secondary optics a LED board is placed in an injection mold and overmolded with LSR. Due to the integrated process and the reduction of subcomponents like the secondary optics the economics of the production process can be improved significantly. Furthermore combined LED optics offer an improved effectiveness, because there are no losses of the light power at the transition of the primary and secondary optics.

  4. Direct molding of pavement tiles made of ground tire rubber

    Science.gov (United States)

    Quadrini, Fabrizio; Gagliardi, Donatella; Tedde, Giovanni Matteo; Santo, Loredana; Musacchi, Ettore

    2016-10-01

    Large rubber products can be molded by using only ground tire rubber (GTR) without any additive or binder due to a new technology called "direct molding". Rubber granules and powders from tire recycling are compression molded at elevated temperatures and pressures. The feasibility of this process was clearly shown in laboratory but the step to the industrial scale was missing. Thanks to an European Project (SMART "Sustainable Molding of Articles from Recycled Tires") this step has been made and some results are reported in this study. The press used for compression molding is described. Some tests were made to measure the energy consumption so as to evaluate costs for production in comparison with conventional technologies for GTR molding (by using binders). Results show that 1 m2 tiles can be easily molded with several thicknesses in a reasonable low time. Energy consumption is higher than conventional technologies but it is lower than the cost for binders.

  5. Geometrical metrology on vacuum cast silicone rubber form using computed tomography

    DEFF Research Database (Denmark)

    Pacurar, Ramona; Müller, Pavel; De Chiffre, Leonardo

    An investigation on geometrical measurements of silicone rubber cake form and polyamide molds using three measuring techniques - CMM, optical scanner and CT scanner - was carried out. The only measurand was diameter of a cone measured at specified levels. An uncertainty budget for all three...... techniques. It was found that when the silicon rubber form was measured on the supported bottom mold or the bottom mold was measured itself, the diameter measurements performed on optical scanner and CT scanner were bigger compared to CMM measurements. On the other hand, the diameter resulted in smaller...... values when the silicon rubber form was measured on the supported top mold or the top mold was measured itself. A procedure for measurement of highly deformable part, such as silicone rubber form, was developed. Uncertainties from measurement on the optical scanner were big. This was mainly connected...

  6. Radiation cured silicone rubber articles

    International Nuclear Information System (INIS)

    DuPont, J.G.; Goodwin, P.A.

    1984-01-01

    A process for making radiation cured silicone rubber articles is disclosed wherein a hydroxyl-terminated polysilaxane having a molecular weight from about 50,000 to about 2,000,000, optionally modified by mixing with up to 85% of an end-stopped silicone rubber, is mixed with from about 10 to about 70 parts per hundred of rubber of a finely divided silica filler with a particle size in the reinforcing range and other inert fillers as determined by desired final properties; the composition so prepared is formed into the desired shape at room temperature; the article so formed is precured to improve the mechanical properties of the material with which it is made by exposure to ammonia gas, ammonium hydroxide, or to the vapors or solutions of a volatile amine at room temperature; and the precured article is irradiated with high energy electrons or gamma radiation to effect a permanent cure of the material from which the article is formed

  7. Fabrication of silicon molds for polymer optics

    DEFF Research Database (Denmark)

    Nilsson, Daniel; Jensen, Søren; Menon, Aric Kumaran

    2003-01-01

    A silicon mold used for structuring polymer microcavities for optical applications is fabricated, using a combination of DRIE (deep reactive ion etching) and anisotropic chemical wet etching with KOH + IPA. For polymer optical microcavities, low surface roughness and vertical sidewalls are often ...... and KOH + IPA etch have been optimized. To reduce stiction between the silicon mold and the polymers used for molding, the mold is coated with a teflon-like material using the DRIE system. Released polymer microstructures characterized with AFM and SEM are also presented....

  8. Thermal endurance tests on silicone rubber specimens

    International Nuclear Information System (INIS)

    Warburton, C.

    1977-07-01

    Thermal endurance tests have been performed on a range of silicone rubber specimens at temperature above 300 0 C. It is suggested that the rubber mix A2426, the compound from which Wylfa sealing rings are manufactured, will fail at temperatures above 300 0 C within weeks. Hardness measurements show that this particular rubber performs in a similar manner to Walker's S.I.L./60. (author)

  9. Radiation modification of silicone rubber with glycidylmethacrylate

    International Nuclear Information System (INIS)

    Segura, Tania; Burillo, Guillermina

    2013-01-01

    The grafting of glycidilmethacrylate(GMA) was grafted onto silicone rubber (SR) by using the γ-ray pre-irradiation grafting method under different conditions. The effect of reaction time, total dose, reaction temperature and monomer concentration on the graft yield was studied. It was found that the degree of grafting can be controlled by adjusting these parameters. The chemical structure of SR before and after grafting was characterized using FTIR-ATR and SEM–EDS. The analysis revealed that the surface of the SR was uniformly covered by GMA and the cross-section analysis indicated that the grafting occurred in the bulk. Thermogravimetric analysis (TGA) showed that the graft copolymer was more thermally stable than polyglycidylmethacrylate but less stable than SR, and the DSC confirmed that the GMA was grafting onto silicone rubber. - Highlights: • A graft copolymer with silicone rubber was synthesized by gamma pre-irradiation method. • SEM–EDS analysis showed that the surface and the bulk of the new copolymer were grafted. • The thermal properties of the silicone rubber used were modified with grafting. • The new copolymer could be used to immobilize nucleophilic biomolecules

  10. Silicone rubber band for laparoscopic tubal sterilization.

    Science.gov (United States)

    Ansari, A H; Sealey, R M; Gay, J W; Kang, I

    1977-12-01

    In 1974, Yoon and associates (Am J Obstet Gynecol 120:132, 1974) described a new approach in which laparoscopic tubal occlusion was accomplished by utilizing the silicone rubber band technique. Recognizing the great advantages of the new technique in eliminating potential thermal injury associated with electrocoagulation, the authors have utilized the Yoon silicone rubber band technique in these institutions over the past 20 months. Thus far the procedure has been performed in 304 patients without any major complications. In the hope of eliminating and/or reducing possible pregnancy-failure rates, in 110 cases. In addition to application of the silicone band, the tube within the band was transected with non-electrical Seigler biopsy forceps. This, we believe, should provide an interesting long-term comparative study.

  11. High breakdown-strength composites from liquid silicone rubbers

    DEFF Research Database (Denmark)

    Vudayagiri, Sindhu; Zakaria, Shamsul Bin; Yu, Liyun

    2014-01-01

    In this paper we investigate the performance of liquid silicone rubbers (LSRs) as dielectric elastomer transducers. Commonly used silicones in this application include room-temperature vulcanisable (RTV) silicone elastomers and composites thereof. Pure LSRs and their composites with commercially...

  12. Thermal Stress of Surface of Mold Cavities and Parting Line of Silicone Molds

    Directory of Open Access Journals (Sweden)

    Bajčičák Martin

    2014-06-01

    Full Text Available The paper is focused on the study of thermal stress of surface of mold cavities and parting line of silicone molds after pouring. The silicone mold White SD - THT was thermally stressed by pouring of ZnAl4Cu3 zinc alloy with pouring cycle 20, 30 and 40 seconds. The most thermally stressed part of surface at each pouring cycle is gating system and mold cavities. It could be further concluded that linear increase of the pouring cycle time leads to the exponential increasing of the maximum temperature of mold surface after its cooling. The elongated pouring cycle increases the temperature accumulated on the surface of cavities and the ability of silicone mold to conduct the heat on its surface decreases, because the low thermal conductivity of silicone molds enables the conduction of larger amount of heat into ambient environment.

  13. Boron-Loaded Silicone Rubber Scintillators

    Energy Technology Data Exchange (ETDEWEB)

    Bell, Z.W.; Maya, L.; Brown, G.M.; Sloop, F.V.Jr

    2003-05-12

    Silicone rubber received attention as an alternative to polyvinyltoluene in applications in which the scintillator is exposed to high doses because of the increased resistance of the rubber to the formation of blue-absorbing color centers. Work by Bowen, et al., and Harmon, et al., demonstrated their properties under gamma/x-ray irradiation, and Bell, et al. have shown their response to thermal neutrons. This last work, however, provided an example of a silicone in which both the boron and the scintillator were contained in the rubber as solutes, a formulation which led to the precipitation of solids and sublimation of the boron component. In the present work we describe a scintillator in which the boron is chemically bonded to the siloxane and so avoids the problem of precipitation and loss of boron to sublimation. Material containing up to 18% boron, by weight, was prepared, mounted on photomultipliers, and exposed to both neutron and gamma fluxes. Pulse height spectra showing the neutron and photon response were obtained, and although the light output was found to be much poorer than from samples in which boron was dissolved, the higher boron concentrations enabled essentially 100% neutron absorption in only a few millimeters' thickness of rubber.

  14. Research and Application Progress of Silicone Rubber Materials in Aviation

    Directory of Open Access Journals (Sweden)

    HUANG Yanhua

    2016-06-01

    Full Text Available The research progress of heat resistance, cold resistance, electrical conductivity and damping properties of aviation silicone rubber were reviewed in this article. The heat resistance properties of silicone rubber can be enhanced by changing the molecular structure (main chain, end-group, side chain and molecular weight of the gum and adding special heat-resistance filler. The cold resistance of aviation silicone rubber can be enhanced by adjusting the side chain molecular structure of the gum and the content of different gum chain. The electrical conductivity of silicone rubber can be improved by optimizing, blending and dispersing of conductive particles. The damping property of silicone rubber can be improved by designing and synthesizing of high-molecular polysiloxane damping agent. Furthermore, the application of aviation silicone rubber used in high-low temperature seal, electrical conduction and vibration damping technology are also summarized, and the high performance (for example long-term high temperature resistance, ultralow temperature resistance, high electromagnetic shelding, long-term fatigue resistance vibration damping, quasi constant modulus and so on of special silicone rubber is the future direction of aviation silicone rubber.

  15. Filled liquid silicone rubbers: Possibilities and challenges

    DEFF Research Database (Denmark)

    Yu, Liyun; Vudayagiri, Sindhu; Zakaria, Shamsul Bin

    2014-01-01

    to ensure better particle dispersion as well as folllowing for film formation properties. We show that the mechanical properties of the films as well as the electrical breakdown strength can be affected, and that the control of the amount of solvent throughout the coating process is essential for solvent......Liquid silicone rubbers (LSRs) have been shown to possess very favorable properties as dielectric electroactive polymers due to their very high breakdown strengths (up to 170 V/μm) combined with their fast response, relatively high tear strength, acceptable Young’s modulus as well as they can...

  16. 3D silicone rubber interfaces for individually tailored implants.

    Science.gov (United States)

    Stieghorst, Jan; Bondarenkova, Alexandra; Burblies, Niklas; Behrens, Peter; Doll, Theodor

    2015-01-01

    For the fabrication of customized silicone rubber based implants, e.g. cochlear implants or electrocortical grid arrays, it is required to develop high speed curing systems, which vulcanize the silicone rubber before it runs due to a heating related viscosity drop. Therefore, we present an infrared radiation based cross-linking approach for the 3D-printing of silicone rubber bulk and carbon nanotube based silicone rubber electrode materials. Composite materials were cured in less than 120 s and material interfaces were evaluated with scanning electron microscopy. Furthermore, curing related changes in the mechanical and cell-biological behaviour were investigated with tensile and WST-1 cell biocompatibility tests. The infrared absorption properties of the silicone rubber materials were analysed with fourier transform infrared spectroscopy in transmission and attenuated total reflection mode. The heat flux was calculated by using the FTIR data, emissivity data from the infrared source manufacturer and the geometrical view factor of the system.

  17. Study of microcellular injection-molded polypropylene/waste ground rubber tire powder blend

    International Nuclear Information System (INIS)

    Xin, Zhen Xiang; Zhang, Zhen Xiu; Pal, Kaushik; Byeon, Jong Ung; Lee, Sung Hyo; Kim, Jin Kuk

    2010-01-01

    Microcellular polypropylene/waste ground rubber tire powder blend processing was performed on an injection-molding machine with a chemical foaming agent. The molded samples produced based on the design of experiments (DOE) matrices were subjected to tensile testing and scanning electron microscope (SEM) analyses. Molding conditions and waste ground rubber tire (WGRT) powder have been found to have profound effects on the cell structures and mechanical properties of polypropylene (PP) and waste ground rubber tire powder composite samples. The result shows that microcellular PP/WGRT blend samples exhibit smaller cell size and higher cell density compare with polypropylene resin. Among the molding parameters studied, chemical foaming agent weight percentage has the most significant effect on cell size, cell density, and tensile strength. The results also suggest that tensile strength of microcellular PP/WGRT composites is sensitive to weight reduction, and skin thickness.

  18. Hardness measurements of silicon rubber and polyurethane rubber cured by ionizing radiation

    International Nuclear Information System (INIS)

    Basfar, A.A.

    1995-01-01

    This work investigates the hardness of both silicon rubber and polyurethane rubber cured by ionizing radiation. Shore A Hardness is used to characterize the subject elastomers in relation to the crosslinking process. Various formulations of both materials have been investigated in order to achieve the optimum cure conditions desired. A small amount of the curing agent has been incorporated in some formulations in order to reduce the required dose to achieve full cure conditions. Silicon rubber has shown improvements in hardness as absorbed dose is increased, whereas hardness remained constant over a range of absorbed doses for polyurethane rubber

  19. Single Stage Silicone Border Molded Closed Mouth Impression Technique-Part II.

    Science.gov (United States)

    Solomon, E G R

    2011-09-01

    Functioning of a complete denture depends to a great extent on the impression technique. Several impression techniques have been described in the literature since the turn of this century when Greene [Clinical courses in dental prothesis, 1916] brothers introduced the first scientific system of recording dental impression. Advocates of each technique have their own claim of superiority over the other. The introduction of elastomeric impression materials [Skinner and Cooper, J Am Dent Assoc 51:523-536, 1955] has made possible new techniques of recording impression for complete denture construction. These rubber like materials are of two types; one has a polysulfide base and is popularily known as polysulfide rubber (Thiokol and Mercaptan). The other variety has a silicone base known as silicone rubber or silicone elastomer. Silicone elastomers are available in four different consistencies; a thin easy flowing light bodied material,a creamy medium bodied material, a highly viscous heavy bodied material and a kneadable putty material. This paper describes an active closed mouth impression technique with one stage border molding using putty silicone material as a substitute for low fusing compound.

  20. Adhesion enhancement for liquid silicone rubber and different ...

    Indian Academy of Sciences (India)

    Keywords. Adhesion property; platinum catalyst; liquid silicone rubber; vinyltrimethoxysilane. ... 2003), elastomeric housing materials of composite insula- .... formula given below: ... surface was cured to generate Al–O–Si covalent bond on the.

  1. Neutron absorbing room temperature vulcanizable silicone rubber compositions

    International Nuclear Information System (INIS)

    Zoch, H.L.

    1979-01-01

    A neutron absorbing composition is described and consists of a one-component room temperature vulcanizable silicone rubber composition or a two-component room temperature vulcanizable silicone rubber composition in which the composition contains from 25 to 300 parts by weight based on the base silanol or vinyl containing diorganopolysiloxane polymer of a boron compound or boron powder as the neutron absorbing ingredient. An especially useful boron compound in this application is boron carbide. 20 claims

  2. RTV Silicone Rubber Degradation Induced by Temperature Cycling

    Directory of Open Access Journals (Sweden)

    Xishan Wen

    2017-07-01

    Full Text Available Room temperature vulcanized (RTV silicone rubber is extensively used in power system due to its hydrophobicity and hydrophobicity transfer ability. Temperature has been proven to markedly affect the performance of silicone rubbers. This research investigated the degradation of RTV silicone rubber under temperature cycling treatment. Hydrophobicity and its transfer ability, hardness, functional groups, microscopic appearance, and thermal stability were analyzed using the static contact angle method, a Shore A durometer, Fourier transform infrared spectroscopy (FTIR, scanning electron microscopy (SEM, and thermogravimetry (TG, respectively. Some significant conclusions were drawn. After the temperature was cycled between −25 °C and 70 °C, the hydrophobicity changed modestly, but its transfer ability changed remarkably, which may result from the competition between the formation of more channels for the transfer of low molecular weight (LMW silicone fluid and the reduction of LMW silicone fluid in the bulk. A hardness analysis and FTIR analysis demonstrated that further cross-linking reactions occurred during the treatment. SEM images showed the changes in roughness of the RTV silicone rubber surfaces. TG analysis also demonstrated the degradation of RTV silicone rubber by presenting evidence that the content of organic materials decreased during the temperature cycling treatment.

  3. DEB-silicone rubber hydrogen absorbing Raman detection technology research

    International Nuclear Information System (INIS)

    Yang Suolong; Zhong Jingrong; Wang Huang; Yang Kaixu; Xiao Jiqun; Liu Jiaxi; Liao Junsheng

    2012-01-01

    The DEB-Pd/C hydrogen getter powder and DEB-Pd/C-silicone rubber getter film were prepared and used for hydrogen detection in close systems by laser Raman method. The DEB alkanes Raman peak intensity changes with the getter time were monitored by Raman spectrometer. As a result, silicone rubber has good compatibility with DEB getter, slow access to hydrogen and good flexible. The alkanes peak intensity-getter time followed a exponential rule. DEB getter films are suitable for Raman on-line monitor of cumulative hydrogen of a closed system at long time. (authors)

  4. Lifetime Analysis of Rubber Gasket Composed of Methyl Vinyl Silicone Rubber with Low-Temperature Resistance

    Directory of Open Access Journals (Sweden)

    Young-Doo Kwon

    2015-01-01

    Full Text Available Most machines and instruments constantly require elastomeric materials like rubber for the purposes of shock absorption, noise attenuation, and sealing. The material properties and accurate lifetime prediction of rubber are closely related to the quality of machines, especially their durability and reliability. The properties of rubber-like elastomers are influenced by ambient conditions, such as temperature, environment, and mechanical load. Moreover, the initial properties of rubber gaskets must be sustained under working conditions to satisfy their required function. Because of its technical merits, as well as its low cost, the highly accelerated life test (HALT is used by many researchers to predict the long-term lifetime of rubber materials. Methyl vinyl silicone rubber (VMQ has recently been adopted to improve the lifetime of automobile radiator gaskets. A four-parameter method of determining the recovery ability of the gaskets was recently published, and two revised methods of obtaining the recovery were proposed for polyacrylate (ACM rubber. The recovery rate curves for VMQ were acquired using the successive zooming genetic algorithm (SZGA. The gasket lifetime for the target recovery (60% of a compressed gasket was computed somewhat differently depending on the selected regression model.

  5. Investigations of surface characterization of silicone rubber due to ...

    Indian Academy of Sciences (India)

    Unknown

    †Department of Polymer Technology, Crescent Engineering College, Chennai 600 048, India. Abstract. In the present work, tracking ... Silicone rubber; surface degradation; tracking; WAXD; TG–DTA. 1. Introduction. Power transmission at ... mena in polymer insulators under d.c. voltages. Hence the tracking phenomena ...

  6. Silicone rubber curing by high intensity infrared radiation

    International Nuclear Information System (INIS)

    Huang, T.; Tsai, J.; Cherng, C.; Chen, J.

    1994-01-01

    A high-intensity (12 kW) and compact (80 cm) infrared heating oven for fast curing (12 seconds) of tube-like silicone rubber curing studies is reported. Quality inspection by DSC and DMA and results from pilot-scale curing oven all suggest that infrared heating provides a better way of vulcanization regarding to curing time, quality, cost, and spacing over conventional hot air heating. copyright 1995 American Institute of Physics

  7. Effect of chain extender on properties of silicone rubber sealant

    Science.gov (United States)

    Liu, Jiesheng; Wu, Shaopeng; Mi, Yixuan; Zhu, Guojun; Zheng, Shaoping

    2010-03-01

    The room-temperature vulcanizing silicone rubber sealant was prepared with chain extender. The effect of chain extender on the properties of silicone rubber sealant was discussed. The composite samples with chain extender were investigated from the aspects of tack-free time, cross-linkage density, hardness (penetration number) and adhesive strength with the concrete slab. It was found that the adding of the chain extender effectively makes the molecular chain length increase and causes the mechanical properties improvement. In addition, the increase in the amount of the chain extender reduces the cross-linkage density and hardness of silicone rubber sealant, which is accompanied with a decrease in the tack-free time. Adhesive strength is one of the most important requirements for sealant. The effect of chain extender on the adhesive strength was also investigated in this study. It was found that the increase in the amount of the chain extender makes the adhesive strength between the sealant and the concrete slab decrease.

  8. Synthesis of Novel Reactive Disperse Silicon-Containing Dyes and Their Coloring Properties on Silicone Rubbers

    Directory of Open Access Journals (Sweden)

    Ning Yu

    2018-01-01

    Full Text Available Novel red and purple reactive disperse silicon-containing dyes were designed and synthesized using p-nitroaniline and 6-bromo-2,4-dinitro-aniline as diazonium components, the first condensation product of cyanuric chloride and 3-(N,N-diethylamino-aniline as coupling component, and 3-aminopropylmethoxydimethylsilane, 3-aminopropylmethyldimethoxysilane, and 3-aminopropyltrimethoxysilane as silicone reactive agents. These dyes were characterized by UV-Vis, 1H-NMR, FT-IR, and MS. The obtained reactive disperse silicon-containing dyes were used to color silicone rubbers and the color fastness of the dyes were evaluated. The dry/wet rubbing and washing fastnesses of these dyes all reached 4–5 grade and the sublimation fastness was also above 4 grade, indicating outstanding performance in terms of color fastness. Such colored silicone rubbers showed bright and rich colors without affecting its static mechanical properties.

  9. 40 CFR 428.60 - Applicability; description of the medium-sized general molded, extruded, and fabricated rubber...

    Science.gov (United States)

    2010-07-01

    ... 40 Protection of Environment 29 2010-07-01 2010-07-01 false Applicability; description of the medium-sized general molded, extruded, and fabricated rubber plants subcategory. 428.60 Section 428.60 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS...

  10. Adhesion of yeasts and bacteria to fluoro-alkylsiloxane layers chemisorbed on silicone rubber

    NARCIS (Netherlands)

    Everaert, EPJM; van der Mei, HC; Busscher, HJ

    1998-01-01

    Indwelling voice prostheses are most often made of silicone rubber. However, the silicone rubber surface attracts huge quantities of adhering yeasts and bacteria and their colonization on the valve side of voice prostheses leads to frequent malfunctioning. On average, indwelling voice prostheses

  11. Effect of vulcanization temperature and humidity on the properties of RTV silicone rubber

    Science.gov (United States)

    Wu, Xutao; Li, Xiuguang; Hao, Lu; Wen, Xishan; Lan, Lei; Yuan, Xiaoqing; Zhang, Qingping

    2017-06-01

    In order to study the difference in performance of room temperature vulcanized (RTV) silicone rubber in vulcanization environment with different temperature and humidity, static contact angle method, FTIR and TG is utilized to depict the properties of hydrophobicity, transfer of hydrophobicity, functional groups and thermal stability of RTV silicone rubber. It is found that different vulcanization conditions have effects on the characteristics of RTV silicone rubber, which shows that the hydrophobicity of RTV silicone rubber changes little with the vulcanization temperature but a slight increase with the vulcanization humidity. Temperature and humidity have obvious effects on the hydrophobicity transfer ability of RTV silicone rubber, which is better when vulcanization temperature is 5°C or vulcanization humidity is 95%. From the Fourier transform infrared spectroscopy, it can be concluded that humidity and temperature of vulcanization conditions have great effect on the functional groups of silicone rubber, and vulcanization conditions also have effect on thermal stability of RTV silicone rubber. When vulcanization temperature is 5°C or vulcanization humidity is 15% or 95%, the thermal stability of silicone rubber becomes worse.

  12. Factors affecting alcohol-water pervaporation performance of hydrophobic zeolite-silicone rubber mixed matrix membranes

    Science.gov (United States)

    Mixed matrix membranes (MMMs) consisting of ZSM-5 zeolite particles dispersed in silicone rubber exhibited ethanol-water pervaporation permselectivities up to 5 times that of silicone rubber alone and 3 times higher than simple vapor-liquid equilibrium (VLE). A number of conditi...

  13. Development of silicone rubber-type neutron shielding material

    International Nuclear Information System (INIS)

    Do, Jae Bum; Cho, Soo Hang; Kim, Ik Soo; Oh, Seung Chul; Hong, Soon Seok; Noh, Sung Ki; Jeong, Duk Yeon.

    1997-06-01

    Because the exposure to radiation in the nuclear facilities can be fatal to human, it is important to reduce the radiation dose level to a tolerable level. The purpose of this study is to develop highly effective neutron shielding materials for the shipping and storage cask of radioactive materials or in the nuclear/radiation facilities. On this study, we developed silicone rubber based neutron shielding materials and their various material properties, including neutron shielding ability, fire resistance, combustion characteristics, radiation resistance, thermal and mechanical properties were evaluated experimentally. (author). 16 tabs., 17 figs., 25 refs

  14. In vitro formation of oropharyngeal biofilms on silicone rubber treated with a palladium/tin salt mixture

    NARCIS (Netherlands)

    Dijk, F; Westerhof, M; Busscher, HJ; van Luyn, MJA; van der Mei, HC

    2000-01-01

    Adhesion of yeasts and bacteria to silicone rubber is one of the first steps in the biodeterioration of indwelling, silicone rubber voice prostheses. In this paper, silicone rubber, so-called "Groningen button," voice prostheses were treated with a colloidal palladium/tin solution to form a thin

  15. Effect of 200 keV proton irradiation on the properties of methyl silicone rubber

    International Nuclear Information System (INIS)

    Zhang Lixin; Xu Zhou; Wei Qiang; He Shiyu

    2006-01-01

    The effects of 200 keV proton irradiation on methyl silicone rubber were studied. The changes in surface morphology, mechanical properties, cross-linking density, glass transition temperature, infrared attenuated total reflection spectrum and mass spectrum indicated that, at lower fluence, the proton irradiation induced cross-linking, resulting in an increase in tensile strength and hardness of the methyl silicone rubber. However, at higher proton fluence, radiation-induced degradation, which decreased the tensile strength and hardness, became dominant. A macromolecular-network destruction model for silicone rubber irradiated with protons was proposed

  16. Determination of adhesion between thermoplastic and liquid silicone rubbers in hard-soft-combinations via mechanical peeling test

    Science.gov (United States)

    Kühr, C.; Spörrer, A.; Altstädt, V.

    2014-05-01

    The production of hard-soft-combinations via multi injection molding gained more and more importance in the last years. This is attributed to different factors. One principle reason is that the use of two-component injection molding technique has many advantages such as cancelling subsequent and complex steps and shortening the process chain. Furthermore this technique allows the combination of the properties of the single components like the high stiffness of the hard component and the elastic properties of the soft component. Because of the incompatibility of some polymers the adhesion on the interface has to be determined. Thereby adhesion is not only influenced by the applied polymers, but also by the injection molding parameters and the characteristics of the mold. Besides already known combinations of thermoplastics with thermoplastic elastomers (TPE), there consists the possibility to apply liquid silicone rubber (LSR) as soft component. A thermoplastic/LSR combination gains in importance due to the specific advantages of LSR to TPE. The faintly adhesion between LSR and thermoplastics is currently one of the key challenges when dealing with those combinations. So it is coercively necessary to improve adhesion between the two components by adding an adhesion promoter. To determine the promoters influence, it is necessary to develop a suitable testing method to investigate e.g. the peel resistance. The current German standard "VDI Richtlinie 2019', which is actually only employed for thermoplastic/TPE combinations, can serve as a model to determine the adhesion of thermoplastic/LSR combinations.

  17. Zeolite-filled silicone rubber membranes. Experimental determination of concentration profiles

    NARCIS (Netherlands)

    te Hennepe, H.J.C.; Boswerger, W.B.F.; Bargeman, D.; Bargeman, D.; Mulder, M.H.V.; Smolders, C.A.; Smolders, C.A.

    1994-01-01

    Permeant concentrations in silicalite-filled silicone rubber membranes during pervaporation of propanol/water mixtures were measured using multi-layered membranes. Experimentally determined concentration profiles show that the propanol concentration in the silicalite-filled membrane increases with

  18. Optical characterization of RTV615 silicone rubber compound

    International Nuclear Information System (INIS)

    Li, W; Huber, G M

    2014-01-01

    Room Temperature Vulcanized (RTV) silicone compounds are commonly used to bond optical components. For our application, we needed to identify an adhesive with good ultraviolet transmission characteristics, to couple photomultipliers to quartz windows in a Heavy Gas Čerenkov detector that is being constructed for Experimental Hall C of Jefferson Lab to provide π/K separation up to 11 GeV/c. To this end, we present the light transmission results for Momentive RTV615 silicone rubber compound for wavelengths between 195-400 nm, obtained with an adapted reflectivity apparatus at Jefferson Lab. All samples cured at room temperature have transmissions ∼ 93% for wavelengths between 360-400 nm and fall sharply below 230 nm. Wavelength dependent absorption coefficients were extracted with four samples of different thicknesses cured at normal temperature (25° C for 7 days). The absorption coefficient drops approximately two orders in magnitude from 220-400 nm, exhibiting distinct regions of flattening near 250 nm and 330 nm. We also investigated the effect of a high temperature curing method (100° C for 1 hour) and found 5-10% better transmission than with the normal method. The effect was more significant with larger sample thickness (3.35 mm) over the wavelength range of 220-280 nm

  19. Economic assessment of possible electron accelerator applications in curing silicon rubber based electric installation material

    International Nuclear Information System (INIS)

    Rmot, L.

    1976-01-01

    A description is given of the conventional technology of production of conductors with silicon rubber insulation and of the radiation vulcanization method, i.e., the radiation cross-linking of silicon rubber. An economic comparison is shown for both technologies. The analysis shows that the indices for the radiation cross-linking technology are favourable and that the introduction thereof would be advantageous. (J.P.)

  20. Surface Coating of Gypsum-Based Molds for Maxillofacial Prosthetic Silicone Elastomeric Material: The Surface Topography.

    Science.gov (United States)

    Khalaf, Salah; Ariffin, Zaihan; Husein, Adam; Reza, Fazal

    2015-07-01

    This study aimed to compare the surface roughness of maxillofacial silicone elastomers fabricated in noncoated and coated gypsum materials. This study was also conducted to characterize the silicone elastomer specimens after surfaces were modified. A gypsum mold was coated with clear acrylic spray. The coated mold was then used to produce modified silicone experimental specimens (n = 35). The surface roughness of the modified silicone elastomers was compared with that of the control specimens, which were prepared by conventional flasking methods (n = 35). An atomic force microscope (AFM) was used for surface roughness measurement of silicone elastomer (unmodified and modified), and a scanning electron microscope (SEM) was used to evaluate the topographic conditions of coated and noncoated gypsum and silicone elastomer specimens (unmodified and modified) groups. After the gypsum molds were characterized, the fabricated silicone elastomers molded on noncoated and coated gypsum materials were evaluated further. Energy-dispersive X-ray spectroscopy (EDX) analysis of gypsum materials (noncoated and coated) and silicone elastomer specimens (unmodified and modified) was performed to evaluate the elemental changes after coating was conducted. Independent t test was used to analyze the differences in the surface roughness of unmodified and modified silicone at a significance level of p SEM analysis results showed evident differences in surface smoothness. EDX data further revealed the presence of the desired chemical components on the surface layer of unmodified and modified silicone elastomers. Silicone elastomers with lower surface roughness of maxillofacial prostheses can be obtained simply by coating a gypsum mold. © 2014 by the American College of Prosthodontists.

  1. Temperature and humidity effect on aging of silicone rubbers as sealing materials for proton exchange membrane fuel cell applications

    International Nuclear Information System (INIS)

    Chang, Huawei; Wan, Zhongmin; Chen, Xi; Wan, Junhua; Luo, Liang; Zhang, Haining; Shu, Shuiming; Tu, Zhengkai

    2016-01-01

    Highlights: • Aging of silicone rubbers with different hardness was investigated. • Existed water molecules from humidified gases can accelerate the aging process. • Silicone rubber with hardness of 40 is more suitable as sealing materials. • Silicone rubbers can be used as sealing materials below 80 °C but not above 100 °C. - Abstract: Durability and reliability of seals around perimeter of each unit are critical to the lifetime of proton exchange membrane fuel cells. In this study, we investigate the aging of silicone rubbers with different hardness, often used as sealing materials for fuel cells, subjected to dry and humidified air at different temperatures. The aging properties are characterized by variation of permanent compression set value under compression, mechanical properties, and surface morphology as well. The results show that aging of silicone rubbers becomes more severe with the increase in subjected temperature. At temperature above 100 °C, silicone rubbers are not suitable for fuel cell applications. The existed water molecules from humidified gases can accelerate the aging of silicone rubbers. Among the tested samples, silicone rubber with hardness of 40 is more durable than that with hardness of 30 and 50 for fuel cells. The change of chemical structure after aging suggests that the aging of silicone rubbers mainly results from the chemical decomposition of cross-linker units for connection of polysiloxane backbones and of methyl groups attached to silicon atoms.

  2. Biofilm formation and design features of indwelling silicone rubber tracheoesophageal voice prostheses - An electron microscopical study

    NARCIS (Netherlands)

    Leunisse, C; van Weissenbruch, R; Busscher, HJ; van der Mei, HC; Dijk, F; Albers, FWJ

    2001-01-01

    After total laryngectomy, voice can be restored with a silicone rubber tracheoesophageal voice prosthesis. However, biofilm formation and subsequent deterioration of the silicone material of the prosthesis will limit device life by impairing valve function. To simulate the natural process of biofilm

  3. Experimental testing on free vibration behaviour for silicone rubbers proposed within lumbar disc prosthesis

    Energy Technology Data Exchange (ETDEWEB)

    Rotaru, Iuliana, E-mail: rotaruiuliana2000@gmail.com [“Gheorghe Asachi” Technical University of Iasi, Faculty of Mechanical Engineering, Department of Mechanical Engineering, Mechatronics and Robotics, 61-63 Bd. Dimitrie Mangeron, 700050 Iasi (Romania); “Gr. T. Popa” University of Medicine and Pharmacy of Iasi, Faculty of Medical Bioengineering, Department of Biomedical Sciences, 9-13 M. Kogalniceanu Street, 700454 Iasi (Romania); Bujoreanu, Carmen [“Gheorghe Asachi” Technical University of Iasi, Faculty of Mechanical Engineering, Department of Mechanical Engineering, Mechatronics and Robotics, 61-63 Bd. Dimitrie Mangeron, 700050 Iasi (Romania); Bele, Adrian; Cazacu, Maria [“Petru Poni” Institute of Macromolecular Chemistry, Aleea Gr. Ghica Voda 41 A, 700487 Iasi (Romania); Olaru, Dumitru [“Gheorghe Asachi” Technical University of Iasi, Faculty of Mechanical Engineering, Department of Mechanical Engineering, Mechatronics and Robotics, 61-63 Bd. Dimitrie Mangeron, 700050 Iasi (Romania)

    2014-09-01

    This research was focused on the damping capacity study of two types of silicone rubbers proposed as layers within total lumbar disc prostheses of ball-and-socket model. In order to investigate the damping capacity, the two silicone rubber types mainly differing by the molecular mass of polymeric matrix and the filler content, as was emphasized by scanning electron microscopy and differential scanning calorimetry, were subjected to free vibration testing. Using an adapted experimental installation, three kinds of damping testing were realised: tests without samples and tests with three samples of each type of silicone rubber (69 ShA and 99 ShA). The free vibration tests were performed at a frequency of about 6 Hz using a weight of 11.8 kg. The relative damping coefficient was determined by measuring of two successive amplitudes on the vibrogram and calculating of the logarithmic decrement. The test results with silicone rubber samples showed a relative damping coefficient of 0.058 and respectively 0.077, whilst test results without samples showed a relative damping coefficient of 0.042. These silicone rubbers were found to have acceptable damping properties to be used as layers placed inside the prosthetic components. - Highlights: • Two types of silicone rubber were proposed within the total lumbar disc prostheses. • The filler content of elastomers was highlighted by microscopy investigation. • Damping capacity of the two elastomers was evaluated using free vibration analysis. • The logarithmic decrement and the relative damping coefficient were determined. • The silicone rubbers prepared in our work showed acceptable damping properties.

  4. Experimental testing on free vibration behaviour for silicone rubbers proposed within lumbar disc prosthesis

    International Nuclear Information System (INIS)

    Rotaru, Iuliana; Bujoreanu, Carmen; Bele, Adrian; Cazacu, Maria; Olaru, Dumitru

    2014-01-01

    This research was focused on the damping capacity study of two types of silicone rubbers proposed as layers within total lumbar disc prostheses of ball-and-socket model. In order to investigate the damping capacity, the two silicone rubber types mainly differing by the molecular mass of polymeric matrix and the filler content, as was emphasized by scanning electron microscopy and differential scanning calorimetry, were subjected to free vibration testing. Using an adapted experimental installation, three kinds of damping testing were realised: tests without samples and tests with three samples of each type of silicone rubber (69 ShA and 99 ShA). The free vibration tests were performed at a frequency of about 6 Hz using a weight of 11.8 kg. The relative damping coefficient was determined by measuring of two successive amplitudes on the vibrogram and calculating of the logarithmic decrement. The test results with silicone rubber samples showed a relative damping coefficient of 0.058 and respectively 0.077, whilst test results without samples showed a relative damping coefficient of 0.042. These silicone rubbers were found to have acceptable damping properties to be used as layers placed inside the prosthetic components. - Highlights: • Two types of silicone rubber were proposed within the total lumbar disc prostheses. • The filler content of elastomers was highlighted by microscopy investigation. • Damping capacity of the two elastomers was evaluated using free vibration analysis. • The logarithmic decrement and the relative damping coefficient were determined. • The silicone rubbers prepared in our work showed acceptable damping properties

  5. Plasma jet array treatment to improve the hydrophobicity of contaminated HTV silicone rubber

    Science.gov (United States)

    Zhang, Ruobing; Han, Qianting; Xia, Yan; Li, Shuang

    2017-10-01

    An atmospheric-pressure plasma jet array specially designed for HTV silicone rubber treatment is reported in this paper. Stable plasma containing highly energetic active particles was uniformly generated in the plasma jet array. The discharge pattern was affected by the applied voltage. The divergence phenomenon was observed at low gas flow rate and abated when the flow rate increased. Temperature of the plasma plume is close to room temperature which makes it feasible for temperature-sensitive material treatment. Hydrophobicity of contaminated HTV silicone rubber was significantly improved after quick exposure of the plasma jet array, and the effective treatment area reached 120 mm × 50 mm (length × width). Reactive particles in the plasma accelerate accumulation of the hydrophobic molecules, namely low molecular weight silicone chains, on the contaminated surface, which result in a hydrophobicity improvement of the HTV silicone rubber.

  6. Mold

    Science.gov (United States)

    ... has developed a device known as an acoustical generator that can create and disperse molds for rodent ... Sciences) . 2004. Damp Indoor Spaces and Health. Washington, DC: The National Academies Press. 3 WHO ( World Health ...

  7. Experimental testing on free vibration behaviour for silicone rubbers proposed within lumbar disc prosthesis.

    Science.gov (United States)

    Rotaru, Iuliana; Bujoreanu, Carmen; Bele, Adrian; Cazacu, Maria; Olaru, Dumitru

    2014-09-01

    This research was focused on the damping capacity study of two types of silicone rubbers proposed as layers within total lumbar disc prostheses of ball-and-socket model. In order to investigate the damping capacity, the two silicone rubber types mainly differing by the molecular mass of polymeric matrix and the filler content, as was emphasized by scanning electron microscopy and differential scanning calorimetry, were subjected to free vibration testing. Using an adapted experimental installation, three kinds of damping testing were realised: tests without samples and tests with three samples of each type of silicone rubber (69 ShA and 99 ShA). The free vibration tests were performed at a frequency of about 6 Hz using a weight of 11.8 kg. The relative damping coefficient was determined by measuring of two successive amplitudes on the vibrogram and calculating of the logarithmic decrement. The test results with silicone rubber samples showed a relative damping coefficient of 0.058 and respectively 0.077, whilst test results without samples showed a relative damping coefficient of 0.042. These silicone rubbers were found to have acceptable damping properties to be used as layers placed inside the prosthetic components. Copyright © 2014 Elsevier B.V. All rights reserved.

  8. Adhesion to silicone rubber of yeasts and bacteria isolated from voice prostheses : Influence of salivary conditioning films

    NARCIS (Netherlands)

    Busscher, HJ; GeertsemaDoornbusch, GI; vanderMei, HC

    Adhesion of yeasts and bacteria to silicone rubber is one of the first steps in the biodeterioration of silicone rubber voice prostheses. In this paper, adhesion of two streptococcal, staphylococcal, Candida albicans and Candida tropicalis strains, isolated from explanted voice prostheses was

  9. Damage effects and mechanisms of proton irradiation on methyl silicone rubber

    International Nuclear Information System (INIS)

    Zhang, L.X.; He, Sh.Y.; Xu, Zh.; Wei, Q.

    2004-01-01

    A study was performed on the damage effects and mechanisms of proton irradiation with 150 keV energy to space-grade methyl silicone rubber. The changes in surface morphology, mechanical properties, infrared attenuated total reflection (ATR) spectrum, mass spectrum and pyrolysis gas chromatography-mass spectrum (PYGC-MS) indicated that, under lower fluence, the proton radiation would induce cross-linking effect, resulting in an increase in tensile strengths and hardness of the methyl silicon rubber. However, under higher proton fluence, the radiation-induced degradation, which decreased the tensile strengths and hardness, became a dominant effect. A macromolecular-network destruction model for the silicone rubber radiated with the protons was proposed

  10. Low frequency acoustic properties of a honeycomb-silicone rubber acoustic metamaterial

    Science.gov (United States)

    Gao, Nansha; Hou, Hong

    2017-04-01

    In order to overcome the influence of mass law on traditional acoustic materials and obtain a lightweight thin-layer structure which can effectively isolate the low frequency noises, a honeycomb-silicone rubber acoustic metamaterial was proposed. Experimental results show that the sound transmission loss (STL) of acoustic metamaterial in this paper is greatly higher than that of monolayer silicone rubber metamaterial. Based on the band structure, modal shapes, as well as the sound transmission simulation, the sound insulation mechanism of the designed honeycomb-silicone rubber structure was analyzed from a new perspective, which had been validated experimentally. Side length of honeycomb structure and thickness of the unit structure would affect STL in damping control zone. Relevant conclusions and design method provide a new concept for engineering noise control.

  11. Effect of organo-clay on the dielectric relaxation response of silicone rubber

    International Nuclear Information System (INIS)

    Gharavi, N; Razzaghi-Kashani, M; Golshan-Ebrahimi, N

    2010-01-01

    Dielectric elastomers are light weight, low-cost, highly deformable and fast response smart materials capable of converting electrical energy into mechanical work or vice versa. Silicone rubber is a well-known dielectric elastomer which is used as actuator, and in order to enhance the efficiency of this smart material, compounding of silicone rubber with various fillers can be carried out. The effect of organically modified montmorillonite (OMMT) nano-clay on improvement of dielectric properties, actuation stress and its relaxation response was considered in this study. OMMT was dispersed in room temperature vulcanized (RTV) silicone rubber, and a composite film was cast. Using an in-house actuation set-up, it was shown that the actuation stress for a given electric field intensity is higher for composites than that for pristine silicone rubber. Also, the time-dependent actuation response of the samples was evaluated, and it was shown that the characteristic relaxation time of the actuation stress for composites is less than for the pristine rubber as a result of OMMT addition

  12. Natural Contamination and Surface Flashover on Silicone Rubber Surface under Haze–Fog Environment

    Directory of Open Access Journals (Sweden)

    Ang Ren

    2017-10-01

    Full Text Available Anti-pollution flashover of insulator is important for power systems. In recent years, haze-fog weather occurs frequently, which makes discharge occurs easily on the insulator surface and accelerates insulation aging of insulator. In order to study the influence of haze-fog on the surface discharge of room temperature vulcanized silicone rubber, an artificial haze-fog lab was established. Based on four consecutive years of insulator contamination accumulation and atmospheric sampling in haze-fog environment, the contamination configuration appropriate for RTV-coated surface discharge test under simulation environment of haze-fog was put forward. ANSYS Maxwell was used to analyze the influence of room temperature vulcanized silicone rubber surface attachments on electric field distribution. The changes of droplet on the polluted room temperature vulcanized silicone rubber surface and the corresponding surface flashover voltage under alternating current (AC, direct current (DC positive polar (+, and DC negative polar (− power source were recorded by a high speed camera. The results are as follows: The main ion components from haze-fog atmospheric particles are NO3−, SO42−, NH4+, and Ca2+. In haze-fog environment, both the equivalent salt deposit density (ESDD and non-soluble deposit density (NSDD of insulators are higher than that under general environment. The amount of large particles on the AC transmission line is greater than that of the DC transmission line. The influence of DC polarity power source on the distribution of contamination particle size is not significant. After the deposition of haze-fog, the local conductivity of the room temperature vulcanized silicone rubber surface increased, which caused the flashover voltage reduce. Discharge is liable to occur at the triple junction point of droplet, air, and room temperature vulcanized silicone rubber surface. After the deformation or movement of droplets, a new triple junction

  13. Experimental and numerical studies on the sensitivity of carbon fibre/silicone rubber composite sensors

    International Nuclear Information System (INIS)

    Yang, Lili; Ge, Yong; Zhu, Qinghua; Zhang, Ce; Wang, Zongpeng; Liu, Penghuan

    2012-01-01

    Flexible conductive composite sensors are of great importance for applications in structural monitoring due to their low cost, high durability and excellent compatibility. In this work, carbon fibre/silicone rubber composites were prepared and their sensitivity near the percolation threshold was investigated experimentally and theoretically. Results show that carbon fibre/silicone rubber composites have great mechanical and sensitivity even under high strain conditions. Two models based on the tunnelling effect and general effective medium theory were found to understand the sensitivity of composites with lower and higher fractions of carbon fibre. Moreover, the reversibility of the sensing performance is improved with the increase of carbon fibre addition. (paper)

  14. Mold

    Centers for Disease Control (CDC) Podcasts

    2011-05-02

    This podcast answers a listener's question about the risks associated with mold after a natural disaster or severe weather.  Created: 5/2/2011 by National Center for Environmental Health (NCEH).   Date Released: 5/2/2011.

  15. Effects of 400 keV electrons flux on two space grade silicone rubbers

    Energy Technology Data Exchange (ETDEWEB)

    Jochem, H. [ONERA – The French Aerospace Lab, F-31055 Toulouse (France); Université de Toulouse, UPS, and CNRS, LHFA, UMR 5069, 118 route de Narbonne, F-31062 Toulouse Cedex 9 (France); CNES – French Aerospace Agency, 18 Avenue Edouard Belin, F-31401 Toulouse Cedex 9 (France); Rejsek-Riba, V. [ONERA – The French Aerospace Lab, F-31055 Toulouse (France); Maerten, E., E-mail: maerten@chimie.ups-tlse.fr [Université de Toulouse, UPS, and CNRS, LHFA, UMR 5069, 118 route de Narbonne, F-31062 Toulouse Cedex 9 (France); Remaury, S. [CNES – French Aerospace Agency, 18 Avenue Edouard Belin, F-31401 Toulouse Cedex 9 (France); Solé, S.; Sierra, G. [MAP Coatings – ZI, 2 Rue Clément Ader, 09100 Pamiers (France); Baceiredo, A. [Université de Toulouse, UPS, and CNRS, LHFA, UMR 5069, 118 route de Narbonne, F-31062 Toulouse Cedex 9 (France); Guillaumon, O. [MAP Coatings – ZI, 2 Rue Clément Ader, 09100 Pamiers (France)

    2013-08-15

    Two different space grade silicone rubbers were irradiated by an electron flux of 400 keV. The irradiation impact strongly depends on the chemical structure of rubbers (one reinforced with MQ resins, and the other one functionalized with phenyl groups at the silicon atoms and reinforced with silica). The irradiated rubbers were studied by means of solvent swelling, solid-state {sup 29}Si NMR, and ATR–FTIR spectroscopy. Physical properties were evaluated by thermal (differential scanning calorimetry), mechanical (dynamic mechanical analysis), and thermo-optical (ultraviolet–visible–near infrared spectroscopy) analyses. The formation of silicium T units and Si–CH{sub 2}–Si networks were evidenced by {sup 29}Si NMR, and the increase of the glass transition temperature and of modulus reflect the substantial increase in the macromolecular chain rigidity of the irradiated material. Dramatic damages of mechanical properties were observed, depending on the reinforced materials used. Slight changes of thermo-optical properties were highlighted independently to the initial chemical structure. - Highlights: • Electron flux radiations generate chains cross-linking. • Cross-linking occurs by T and Si–CH{sub 2}–Si units formation. • The cross-linking rate is slightly faster for 2D rubber compared to 3D rubber. • Modulus increases much more significantly for 3D rubber.

  16. A silicone rubber based composites using n-octadecane/poly (styrene-methyl methacrylate microcapsules as energy storage particle

    Directory of Open Access Journals (Sweden)

    W.L. Wu

    Full Text Available A phase-change energy-storage material, silicone rubber (SR coated n-octadecane/poly (styrene-methyl methacrylate (SR/OD/P(St-MMA microcapsule composites, was prepared by mixing SR and OD/P(St-MMA microcapsules. The microcapsule content and silicone rubber coated method were investigated. The morphology and thermal properties of the composites were characterized by scanning electron microscopy (SEM, thermogravimetric analysis (TG, differential scanning calorimetry (DSC and heat storage properties. The results showed that the thermal and mechanical properties of SR/OD/P(St-MMA composites were excellent when the microcapsules were coated with room temperature vulcanized silicone rubber (RTVSR, of which content was 2 phr (per hundred rubber. The enthalpy value of the composites was 67.6 J g−1 and the composites were found to have good energy storage function. Keywords: n-Octadecane, Silicone rubber, Microcapsule, Energy-storage, Composites

  17. Shock compression parameters for a boron-loaded, silicone-rubber composite

    International Nuclear Information System (INIS)

    Gust, W.H.; Van Thiel, M.; Gathers, G.R.

    1975-01-01

    Hugoniot parameters under uniaxial-shock-wave-loading from 0.03 to 0.6 Mbar are presented for a composite with 70 wt percent boron loaded in a silicone-rubber matrix. The plot of shock velocity vs particle velocity was found to be nonlinear. Equations that describe fits of the data are presented. (U.S.)

  18. Streptococcus thermophilus and its biosurfactants inhibit adhesion by Candida spp. on silicone rubber

    NARCIS (Netherlands)

    Busscher, HJ; vanHoogmoed, CG; GeertsemaDoornbusch, GI; vanderKuijlBooij, M; vanderMei, HC

    1997-01-01

    The adhesion of yeasts, two Candida albicans and two Candida tropicalis strains isolated from naturally colonized voice prostheses, to silicone rubber with and without a salivary conditioning film in the absence and presence of adhering Streptococcus thermophilus B, a biosurfactant-releasing dairy

  19. INTRAVASAL INJECTION OF FORMED-IN-PLACE MEDICAL GRADE SILICONE-RUBBER FOR VAS OCCLUSION

    NARCIS (Netherlands)

    SOEBADI, DM; GARDJITO, W; MENSINK, HJA

    This paper describes two consecutive studies: a volume study and an efficacy study. The volume study determined the appropriate volume of Medical Grade Silicone Rubber (MSR) needed to achieve complete occlusion of the vas deferens. This was done by in-vitro testing of 130 human vas specimens

  20. Tissue response to silicone rubber when used as a root canal filling.

    Science.gov (United States)

    Kasman, F G; Goldman, M

    1977-04-01

    To test the tissue compatibility of silicone rubber when it is used as a root canal filler, excess material was intentionally forced into the apical tissues in primates. The tissue response was one of general acceptance, with the usual response being fibrotic encapsulation. A low degree of inflammation was noted. Further studies are in progress.

  1. Inhibition of uropathogenic biofilm growth on silicone rubber in human urine by lactobacilli - a teleologic approach

    NARCIS (Netherlands)

    Velraeds, MMC; van de Belt-Gritter, B; Busscher, HJ; Reid, G; van der Mei, HC

    2000-01-01

    The ability of three Lactobacillus strains to inhibit the adhesion and growth of naturally occurring uropathogens on silicone rubber was investigated in human urine. The importance of biosurfactant production by Lactobacillus in discouraging uropathogen growth was determined in relation to the

  2. An original architectured NiTi silicone rubber structure for biomedical applications

    Czech Academy of Sciences Publication Activity Database

    Rey, T.; Le Cam, J.B.; Chagnon, G.; Favier, D.; Rebouah, M.; Razan, F.; Robin, E.; Didier, P.; Heller, Luděk; Faure, S.; Janouchová, Kateřina

    2014-01-01

    Roč. 45, Dec (2014), s. 184-190 ISSN 0928-4931 Institutional support: RVO:68378271 Keywords : adhesion * interface * NiTi * filled silicone rubber * biomedical applications * architectured composite Subject RIV: BM - Solid Matter Physics ; Magnetism OBOR OECD: Condensed matter physics (including formerly solid state physics, supercond.) Impact factor: 3.088, year: 2014

  3. Air-flow resistances of silicone rubber voice prostheses after formation of bacterial and fungal biofilms

    NARCIS (Netherlands)

    Elving, GJ; van der Mei, HC; Busscher, HJ; van Weissenbruch, R; Albers, FWJ

    Laryngectomized patients use silicone rubber voice prostheses to rehabilitate their voice. However, biofilm formation limits the lifetime of voice prostheses by causing leakage or an increased air-flow resistance and the prosthesis has to be replaced. To determine which bacterial or yeast strains,

  4. A cheap and simple passive sampler using silicone rubber for the ...

    African Journals Online (AJOL)

    caffeine, personal care products, pharmaceuticals, pesticides and polycyclic aromatic hydrocarbons. Keywords: passive sampler, silicone rubber (PDMS) tubing, GCxGC-TOFMS, ..... concentrations may be derived by using performance reference compounds to determine in situ passive sampler sampling rates followed by ...

  5. The effect of organo-clay on the dielectric properties of silicone rubber

    International Nuclear Information System (INIS)

    Razzaghi-Kashani, M; Gharavi, N; Javadi, S

    2008-01-01

    Dielectric elastomers are highly deformable and fast response smart materials capable of actuation under electric fields. Among commercially available dielectric elastomers, silicone rubber can be compounded with different fillers in order to modify its electrical and mechanical properties. To study the effect of organically modified montmorillonite (OMMT) on the dielectric properties of silicone rubber, OMMT was added to this rubber at two levels, 2% and 5%, using two methods, low-shear and high-shear mixing. Composites were characterized by x-ray diffraction (XRD), scanning electron microscopy (SEM), and atomic force microscopy (AFM). The XRD patterns showed different crystallite structures for silicate platelets in the rubber matrix as a result of the two different mixing methods. In low-shear mixing, the ordered crystallite structure of the clay remains almost unchanged, whereas in high-shear mixing it loses its ordered structure, leading to the disappearance of the diffraction peaks. SEM and AFM micrographs depicted better dispersion and more uniform distribution of the organo-clay under high-shear mixing compared to those obtained by low-shear mixing. The tensile properties also confirmed the different degree of dispersion of the nano-clay resulting from the two different methods of mixing. The dielectric properties of the composites were measured under AC electric fields, and the results were compared with reference silicone rubbers with no OMMT. It was shown that the order of organo-clay layers in the less dispersed structure of the clay imparts an additional ionic polarization and higher dielectric permittivity compared to the case where the clay layers are more dispersed and lost their order. The storage and loss dielectric constants of base silicone rubber increase when it is compounded with OMMT

  6. Modeling the high-frequency complex modulus of silicone rubber using standing Lamb waves and an inverse finite element method.

    Science.gov (United States)

    Jonsson, Ulf; Lindahl, Olof; Andersson, Britt

    2014-12-01

    To gain an understanding of the high-frequency elastic properties of silicone rubber, a finite element model of a cylindrical piezoelectric element, in contact with a silicone rubber disk, was constructed. The frequency-dependent elastic modulus of the silicone rubber was modeled by a fourparameter fractional derivative viscoelastic model in the 100 to 250 kHz frequency range. The calculations were carried out in the range of the first radial resonance frequency of the sensor. At the resonance, the hyperelastic effect of the silicone rubber was modeled by a hyperelastic compensating function. The calculated response was matched to the measured response by using the transitional peaks in the impedance spectrum that originates from the switching of standing Lamb wave modes in the silicone rubber. To validate the results, the impedance responses of three 5-mm-thick silicone rubber disks, with different radial lengths, were measured. The calculated and measured transitional frequencies have been compared in detail. The comparison showed very good agreement, with average relative differences of 0.7%, 0.6%, and 0.7% for the silicone rubber samples with radial lengths of 38.0, 21.4, and 11.0 mm, respectively. The average complex elastic moduli of the samples were (0.97 + 0.009i) GPa at 100 kHz and (0.97 + 0.005i) GPa at 250 kHz.

  7. Novel thermoplastic vulcanizates (TPVs based on silicone rubber and polyamide exploring peroxide cross-linking

    Directory of Open Access Journals (Sweden)

    K. Naskar

    2014-04-01

    Full Text Available Novel thermoplastic vulcanizates (TPVs based on silicone rubber (PDMS and polyamide (PA12 have been prepared by dynamic vulcanization process. The effect of dynamic vulcanization and influence of various types of peroxides as cross-linking agents were studied in detail. All the TPVs were prepared at a ratio of 50/50 wt% of silicone rubber and polyamide. Three structurally different peroxides, namely dicumyl peroxide (DCP, 3,3,5,7,7-pentamethyl 1,2,4-trioxepane (PMTO and cumyl hydroperoxide (CHP were taken for investigation. Though DCP was the best option for curing the silicone rubber, at high temperature it suffers from scorch safety. An inhibitor 2,2,6,6-tetramethylpiperidinyloxyl (TEMPO was added with DCP to stabilize the radicals in order to increase the scorch time. Though CHP (hydroperoxide had higher half life time than DCP at higher temperature, it has no significant effect on cross-linking of silicone rubber. PMTO showed prolonged scorch safety and better cross-linking efficiency rather than the other two. TPVs of DCP and PMTO were made up to 11 minutes of mixing. Increased values of tensile strength and elongation at break of PMTO cross-linked TPV indicate the superiority of PMTO. Scanning electron micrographs correlate with mechanical properties of the TPVs. High storage modulus (E' and lower loss tangent value of the PMTO cross-linked TPV indicate the higher degree of cross-linking which is also well supported by the overall cross-link density value. Thus PMTO was found to be the superior peroxide for cross-linking of silicone rubber at high temperature.

  8. Anti-sticking behavior of DLC-coated silicon micro-molds

    International Nuclear Information System (INIS)

    Saha, B; Tor, S B; Liu, E; Khun, N W; Hardt, D E; Chun, J H

    2009-01-01

    Pure carbon- (C), nitrogen- (N) and titanium- (Ti) doped diamond-like carbon (DLC) coatings were deposited on silicon (Si) micro-molds by dc magnetron sputtering deposition to improve the tribological performance of the micro-molds. The coated and uncoated Si molds were used in injection molding for the fabrication of secondary metal-molds, which were used for the replication of micro-fluidic devices. The bonding structure, surface roughness, surface energy, critical load and friction coefficient of the DLC coatings were characterized with micro-Raman spectroscopy, atomic force microscopy (AFM), contact angle, microscratch and ball-on-disc sliding wear tests, respectively. It was observed that the doping conditions had significant effects on Raman peak positions, mechanical and tribological properties of the coatings. The G peak shifted toward a lower position with N and Ti doping. The DLC coating deposited with 1 sccm N 2 flow rate showed the lowest G peak position and the smoothest surface. The surface energies of the pure carbon and Ti-doped DLC coatings were lower than that of the N-doped DLC, which was more significant at a higher N 2 flow rate. In terms of adhesion and friction coefficient, it was observed that the Ti-doped DLC coating had the best performance. Ti incorporated in the DLC coating decreased the residual stress of the coating, which improved the adhesive strength of the coating with the Si substrate

  9. Preliminary observations on influence of dairy products on biofilm removal from silicone rubber voice prostheses in vitro

    NARCIS (Netherlands)

    Busscher, HJ; Free, RH; Van Weissenbruch, R; Albers, FWJ; Van der Mei, HC

    We determined oropharyngeal biofilm removal from silicone rubber voice prostheses in an artificial throat after perfusion with different commercially available dairy products, including buttermilk, Lactobacillus casei Shirota fermented milk (Yakult, Yakult Netherlands BV, Almere, The Netherlands),

  10. Rubber

    Science.gov (United States)

    Graves, D. F.

    The word "rubber" immediately brings to mind materials that are highly flexible and will snap back to their original shape after being stretched. In this chapter a variety of materials are discussed that possess this odd characteristics. There will also be a discussion on the mechanism of this "elastic retractive force." Originally, rubber meant the gum collected from a tree growing in Brazil. The term "rubber" was coined for this material by the English chemist Joseph Priestley, who noted that it was effective for removing pencil marks from paper. Today, in addition to Priestley's natural product, many synthetic materials are made that possess these characteristics and many other properties. The common features of these materials are that they are made up of long-chain molecules that are amorphous (not crystalline), and the chains are above their glass transition temperature at room temperature.

  11. Toward 3D Printing of Medical Implants: Reduced Lateral Droplet Spreading of Silicone Rubber under Intense IR Curing.

    Science.gov (United States)

    Stieghorst, Jan; Majaura, Daniel; Wevering, Hendrik; Doll, Theodor

    2016-03-01

    The direct fabrication of silicone-rubber-based individually shaped active neural implants requires high-speed-curing systems in order to prevent extensive spreading of the viscous silicone rubber materials during vulcanization. Therefore, an infrared-laser-based test setup was developed to cure the silicone rubber materials rapidly and to evaluate the resulting spreading in relation to its initial viscosity, the absorbed infrared radiation, and the surface tensions of the fabrication bed's material. Different low-adhesion materials (polyimide, Parylene-C, polytetrafluoroethylene, and fluorinated ethylenepropylene) were used as bed materials to reduce the spreading of the silicone rubber materials by means of their well-known weak surface tensions. Further, O2-plasma treatment was performed on the bed materials to reduce the surface tensions. To calculate the absorbed radiation, the emittance of the laser was measured, and the absorptances of the materials were investigated with Fourier transform infrared spectroscopy in attenuated total reflection mode. A minimum silicone rubber spreading of 3.24% was achieved after 2 s curing time, indicating the potential usability of the presented high-speed-curing process for the direct fabrication of thermal-curing silicone rubbers.

  12. Evaluation of diagnostic technique for degradation of low-voltage electric cables with silicone rubber insulator

    International Nuclear Information System (INIS)

    Mikami, Masao

    2005-01-01

    As a part of countermeasures against ageing problems of nuclear power plants, it is requested to establish non-destructive diagnostic technique for their degradation of low voltage electric cables and assessment standard of their life. Having aimed at investigating the degradation of low-voltage electric cable with silicone rubber insulator, change of its surface hardness at elevated temperature were measured by indenter modules. Moreover, we also measured the elongation at break, which is regarded as general degradation index of electric cables, and the surface hardness with a micro hardness meter. Consequently, it is seen that the indenter modulus measurement is (1) capable to obtain general feature of the thermal degradation of silicone rubber insulator, (2) applicable to diagnose the degree of degradation of the electric cable by converting the result to elongation at break, (3) well correlated with the hardness measurement of the electric cable with the micro hardness meter. (author)

  13. Capillaric penetration of etchant solution into swift heavy ion-irradiated silicone rubber

    International Nuclear Information System (INIS)

    Fink, D.; Mueller, M.

    2000-01-01

    There is growing evidence that etchants penetrate into latent ion tracks in polymers from the very beginning, i.e., even during the so-called 'incubation time' when no visible etchant attack is observed. The model of capillaric penetration of viscous liquids into sponge-like matter agrees with experimental values both in their parametric dependence as in the absolute values. Our experiments are based on LiOH etching of both pristine and swift heavy ion-irradiated silicone rubber foils. About five times more etchant penetrates into irradiated than into pristine silicone rubber. The overall etchant penetration is highest in tracks parallel to the surface normal, and decreases with increasing ion track tilt angle towards the surface normal. The etchant penetration into the tracks proceeds relatively slowly with an effective viscosity comparable to that of heavy machine oil. When swelling starts to predominate, the maximum etchant penetration depth comes to saturation, with the total etchant uptake even decreasing

  14. Acrylamide graft over silicone rubber tubes by simultaneous irradiation in 60 Co source

    International Nuclear Information System (INIS)

    Julio, C.A.; Higa, O.Z.

    1992-01-01

    The synthesis of a hydrogel having silicone rubber tubes as support was carried out through the radiation grafting technique. The best conditions for the grafting development were determined in relation to the monomer and inhibitor concentration, dose rate and irradiation dose. The addition of cupric ions in the process inhibited the acrylamide homo polymerization and enhanced the grafting yield. The water content in the grafted tubes characterized the hydrophilic property of the material. (author)

  15. Thermal and thermo-mechanical behavior of butyl based rubber exposed to silicon oil at elevated temperature

    International Nuclear Information System (INIS)

    Ali, S.; Ramzan, S.; Raza, R.; Ahmed, F.; Hussain, R.; Ullah, S.; Ali, S.

    2013-01-01

    Silica reinforced rubbers are used as chemical resistant seals at high temperature. In this study the effect of alkali and silicon oil on the thermal and thermo-mechanical properties of the silica reinforced butyl rubber exposed as an interface between two liquid media at elevated temperature is investigated. Rubber bladder containing alkaline solution was immersed in silicon oil at 195+-5 degree C for multiple cycles and loss in its thermal, thermo-mechanical and mechanical properties were studied by TGA, DMA and Tinius Olsen Testing Machine supported by FTIR and Optical microscopy. It was observed that the thermal and thermo-mechanical properties of butyl rubber were negatively affected due to leaching out of silica filler embedded in an organic matrix at elevated temperature. The thermal stability of exposed rubber was decreased around 200 degree C and the loss of storage modulus was observed up to 99.5% at -59 degree C. (author)

  16. A flexible piezoresistive carbon black network in silicone rubber for wide range deformation and strain sensing

    Science.gov (United States)

    Zhu, Jianxiong; Wang, Hai; Zhu, Yali

    2018-01-01

    This work presents the design, fabrication, and measurement of a piezoresistive device with a carbon black (CB) particle network in a highly flexible silicone rubber for large deformation and wide range strain sensing. The piezoresistive composite film was fabricated with a mixture of silicone rubber and CB filler particles. The test results showed that the CB particle network in the silicone rubber strongly affected the resistance of the device during the process of drawing and its recovery. We found that the 50% volume ratio of CB filler particles showed a lower relative resistance than the 33.3% volume ratio of CB filler particles, but with an advantage of good resistance recovery stability and a smaller perturbation error (smaller changed resistance) during the periodic back and forth linear motor test. With both having a 50% volume ratio of CB filler particles and a 33.3% volume ratio of CB filler particles, one can reach up to 200% strain with resistances 18 kΩ and 110 kΩ, respectively. We also found that the relative resistance increased in an approximately linear relationship corresponding to the value of step-increased instantaneous length for the reported device. Moreover, an application test through hand drawing was used to demonstrate the piezoresistive performance of the device, which showed that the reported device was capable of measuring the instantaneous length with large deformation.

  17. Organic filler from golden apple snails shells to improve the silicone rubber insulator properties

    Science.gov (United States)

    Tepsila, Sujirat; Suksri, Amnart

    2018-02-01

    This paper investigates the effect of an addition of filler compound using golden apple snail shell as an organic filler to the silicone rubber insulator. The filler obtained from golden apple snail shell is found mostly contained calcium carbonate. The organic calcium carbonate (CaCO3) with particle size of 45, 75, 100 and 300 micron were prepared. Sample of silicone rubber that were filled with fillers were tested under ASTM D638-02a type standard for mechanical test. Also, electrical test such as I-V characteristics (ASTM D257-07) and dry arc test according to ASTM D495-14 have been performed. The results revealed that using larger particle size of organic filler obtained from the golden apple snail shell resulted to higher value of dielectric constant as well as higher dielectric strength. Also, the filler helps slow down the tracking activity at an insulator surface due to its crystals of calcium carbonate. However, when using excessive amount of filler, the sample will have a drawbacks in mechanical properties. By using agriculture waste as a filler compound, one can reduced the usage of commercial CaCO3 as an inorganic materials and to lower the investment cost to a final silicone rubber product.

  18. A silicone rubber based composites using n-octadecane/poly (styrene-methyl methacrylate) microcapsules as energy storage particle

    Science.gov (United States)

    Wu, W. L.; Chen, Z.

    A phase-change energy-storage material, silicone rubber (SR) coated n-octadecane/poly (styrene-methyl methacrylate) (SR/OD/P(St-MMA)) microcapsule composites, was prepared by mixing SR and OD/P(St-MMA) microcapsules. The microcapsule content and silicone rubber coated method were investigated. The morphology and thermal properties of the composites were characterized by scanning electron microscopy (SEM), thermogravimetric analysis (TG), differential scanning calorimetry (DSC) and heat storage properties. The results showed that the thermal and mechanical properties of SR/OD/P(St-MMA) composites were excellent when the microcapsules were coated with room temperature vulcanized silicone rubber (RTVSR), of which content was 2 phr (per hundred rubber). The enthalpy value of the composites was 67.6 J g-1 and the composites were found to have good energy storage function.

  19. PLA and two components silicon rubber blends aiming for frozen foods packaging applications

    Directory of Open Access Journals (Sweden)

    Utai Meekum

    2018-03-01

    Full Text Available Designing of PLA and two components silicone rubber blends was studies. Frozen food packaging application is the main ultimate aim. The statistical method using 23 DOE was conducted. The standard testing methods, in particular impact testing at sub-zero temperature, were performed. The preliminary blend formula comprised 1.0 phr of silane and polyester polyols, respectively, was initially resolved. Then, the optimize the silicone portion in the blends was determined. Blending formula using 8.0 phr of silicone with respect to PLA matrix gave rise to the overall satisfactory properties. 3. TETA was used as the silicone curing agent and reactively blended onto the ingredients. TETA at 0.4 phr, with respect to the silicone, enhanced the mechanical properties, especially flexibility and toughness, of the PLA/silicone blend. Exceeding the optimal TETA loading would cause the chain scission and also the dilution effects. Hence, marginal inferior properties of the blends were be experienced. The preliminary biodegradability investigation found that the PLA/silicone blend initially triggered at the second week. Its degradation rate was likely to be faster than neat PLA. Keywords: PLA/silicone blends, Mechanical properties, Sub-zero impact strength

  20. PLA and two components silicon rubber blends aiming for frozen foods packaging applications

    Science.gov (United States)

    Meekum, Utai; Khiansanoi, Apichart

    2018-03-01

    Designing of PLA and two components silicone rubber blends was studies. Frozen food packaging application is the main ultimate aim. The statistical method using 23 DOE was conducted. The standard testing methods, in particular impact testing at sub-zero temperature, were performed. The preliminary blend formula comprised 1.0 phr of silane and polyester polyols, respectively, was initially resolved. Then, the optimize the silicone portion in the blends was determined. Blending formula using 8.0 phr of silicone with respect to PLA matrix gave rise to the overall satisfactory properties. 3. TETA was used as the silicone curing agent and reactively blended onto the ingredients. TETA at 0.4 phr, with respect to the silicone, enhanced the mechanical properties, especially flexibility and toughness, of the PLA/silicone blend. Exceeding the optimal TETA loading would cause the chain scission and also the dilution effects. Hence, marginal inferior properties of the blends were be experienced. The preliminary biodegradability investigation found that the PLA/silicone blend initially triggered at the second week. Its degradation rate was likely to be faster than neat PLA.

  1. Epoxidized Natural Rubber/Chitosan Network Binder for Silicon Anode in Lithium-Ion Battery.

    Science.gov (United States)

    Lee, Sang Ha; Lee, Jeong Hun; Nam, Dong Ho; Cho, Misuk; Kim, Jaehoon; Chanthad, Chalathorn; Lee, Youngkwan

    2018-05-16

    Polymeric binder is extremely important for Si-based anode in lithium-ion batteries due to large volume variation during charging/discharging process. Here, natural rubber-incorporated chitosan networks were designed as a binder material to obtain both adhesion and elasticity. Chitosan could strongly anchor Si particles through hydrogen bonding, while the natural rubber could stretch reversibly during the volume variation of Si particles, resulting in high cyclic performance. The prepared electrode exhibited the specific capacities of 1350 mAh/g after 1600 cycles at the current density of 8 A/g and 2310 mAh/g after 500 cycles at the current density of 1 A/g. Furthermore, the cycle test with limiting lithiation capacity was conducted to study the optimal binder properties at varying degree of the volume expansion of silicon, and it was found that the elastic property of binder material was strongly required when the large volume expansion of Si occurred.

  2. Durable Superomniphobic Surface on Cotton Fabrics via Coating of Silicone Rubber and Fluoropolymers

    Directory of Open Access Journals (Sweden)

    Arsheen Moiz

    2018-03-01

    Full Text Available Performance textiles that protect human from different threats and dangers from environment are in high demand, and the advancement in functionalization technology together with employing advanced materials have made this an area of research focus. In this work, silicone rubber and environmentally friendly fluoropolymers have been employed to explore superomniphobic surface on cotton fabrics without compromising comfort much. It has been found that a cross-linked network between the rubber membrane and the fluoropolymers has been formed. The surface appearance, morphology, handle, thickness and chemical components of the surface of cotton fabrics have been changed. The coated fabrics showed resistance to water, aqueous liquid, oil, chemicals and soil. The comfort of the coated fabrics is different to uncoated cotton fabrics due to the existence of coated layers on the surface of cotton fabrics. This work would benefit the development and design of the next generation of performance textiles with balanced performance and comfort.

  3. Accurate control of oxygen level in cells during culture on silicone rubber membranes with application to stem cell differentiation.

    Science.gov (United States)

    Powers, Daryl E; Millman, Jeffrey R; Bonner-Weir, Susan; Rappel, Michael J; Colton, Clark K

    2010-01-01

    Oxygen level in mammalian cell culture is often controlled by placing culture vessels in humidified incubators with a defined gas phase partial pressure of oxygen (pO(2gas)). Because the cells are consuming oxygen supplied by diffusion, a difference between pO(2gas) and that experienced by the cells (pO(2cell)) arises, which is maximal when cells are cultured in vessels with little or no oxygen permeability. Here, we demonstrate theoretically that highly oxygen-permeable silicone rubber membranes can be used to control pO(2cell) during culture of cells in monolayers and aggregates much more accurately and can achieve more rapid transient response following a disturbance than on polystyrene and fluorinated ethylene-propylene copolymer membranes. Cell attachment on silicone rubber was achieved by physical adsorption of fibronectin or Matrigel. We use these membranes for the differentiation of mouse embryonic stem cells to cardiomyocytes and compare the results with culture on polystyrene or on silicone rubber on top of polystyrene. The fraction of cells that are cardiomyocyte-like increases with decreasing pO(2) only when using oxygen-permeable silicone membrane-based dishs, which contract on silicone rubber but not polystyrene. The high permeability of silicone rubber results in pO(2cell) being equal to pO(2gas) at the tissue-membrane interface. This, together with geometric information from histological sections, facilitates development of a model from which the pO(2) distribution within the resulting aggregates is computed. Silicone rubber membranes have significant advantages over polystyrene in controlling pO(2cell), and these results suggest they are a valuable tool for investigating pO(2) effects in many applications, such as stem cell differentiation. Copyright 2009 American Institute of Chemical Engineers

  4. White light scanner-based repeatability of 3-dimensional digitizing of silicon rubber abutment teeth impressions.

    Science.gov (United States)

    Jeon, Jin-Hun; Lee, Kyung-Tak; Kim, Hae-Young; Kim, Ji-Hwan; Kim, Woong-Chul

    2013-11-01

    The aim of this study was to evaluate the repeatability of the digitizing of silicon rubber impressions of abutment teeth by using a white light scanner and compare differences in repeatability between different abutment teeth types. Silicon rubber impressions of a canine, premolar, and molar tooth were each digitized 8 times using a white light scanner, and 3D surface models were created using the point clouds. The size of any discrepancy between each model and the corresponding reference tooth were measured, and the distribution of these values was analyzed by an inspection software (PowerInspect 2012, Delcamplc., Birmingham, UK). Absolute values of discrepancies were analyzed by the Kruskal-Wallis test and multiple comparisons (α=.05). The discrepancy between the impressions for the canine, premolar, and molar teeth were 6.3 µm (95% confidence interval [CI], 5.4-7.2), 6.4 µm (95% CI, 5.3-7.6), and 8.9 µm (95% CI, 8.2-9.5), respectively. The discrepancy of the molar tooth impression was significantly higher than that of other tooth types. The largest variation (as mean [SD]) in discrepancies was seen in the premolar tooth impression scans: 26.7 µm (95% CI, 19.7-33.8); followed by canine and molar teeth impressions, 16.3 µm (95% CI, 15.3-17.3), and 14.0 µm (95% CI, 12.3-15.7), respectively. The repeatability of the digitizing abutment teeth's silicon rubber impressions by using a white light scanner was improved compared to that with a laser scanner, showing only a low mean discrepancy between 6.3 µm and 8.9 µm, which was in an clinically acceptable range. Premolar impression with a long and narrow shape showed a significantly larger discrepancy than canine and molar impressions. Further work is needed to increase the digitizing performance of the white light scanner for deep and slender impressions.

  5. Relationship Between Cell Compatibility and Elastic Modulus of Silicone Rubber/Organoclay Nanobiocomposites

    Science.gov (United States)

    Hosseini, Motahare Sadat; Tazzoli-Shadpour, Mohammad; Amjadi, Issa; Haghighipour, Nooshin; Shokrgozar, Mohammad Ali; Ghafourian Boroujerdnia, Mehri

    2012-01-01

    Background Substrates in medical science are hydrophilic polymers undergoing volume expansion when exposed to culture medium that influenced on cell attachment. Although crosslinking by chemical agents could reduce water uptake and promote mechanical properties, these networks would release crosslinking agents. In order to overcome this weakness, silicone rubber is used and reinforced by nanoclay. Objectives Attempts have been made to prepare nanocomposites based on medical grade HTV silicone rubber (SR) and organo-modified montmorillonite (OMMT) nanoclay with varying amounts of clay compositions. Materials and Methods Incorporation of nanocilica platelets into SR matrix was carried out via melt mixing process taking advantage of a Brabender internal mixer. The tensile elastic modulus of nanocomposites was measured by performing tensile tests on the samples. Produced polydimetylsiloxane (PDMS) composites with different flexibilities and crosslink densities were employed as substrates to investigate biocompatibility, cell compaction, and differential behaviors. Results The results presented here revealed successful nanocomposite formation with SR and OMMT, resulting in strong PDMS-based materials. The results showed that viability, proliferation, and spreading of cells are governed by elastic modulus and stiffness of samples. Furthermore, adipose derived stem cells (ADSCs) cultured on PDMS and corresponding nanocomposites could retain differentiation potential of osteocytes in response to soluble factors, indicating that inclusion of OMMT would not prevent osteogenic differentiation. Moreover, better spread out and proliferation of cells was observed in nanocomposite samples. Conclusions Considering cell behavior and mechanical properties of nanobiocomposites it could be concluded that silicone rubber substrate filled by nanoclay are a good choice for further experiments in tissue engineering and medical regeneration due to its cell compatibility and differentiation

  6. Solvent-free functionalization of silicone rubber and efficacy of PAAm brushes grafted from an amino-PPX layer against bacterial adhesion

    NARCIS (Netherlands)

    Fundeanu, Irina; Klee, Doris; Schouten, Arend J.; Busscher, Henk J.; van der Mei, Henny C.

    Silicone rubber is a frequently employed biomaterial that is prone to bacterial adhesion and biofilm formation. In this study, the surface of silicone rubber was solvent-free functionalized by chemical vapor deposition (CVD) of poly(o-amino-p-xylylene-co-p-xylylene (amino-PPX). Subsequently, the

  7. Safety of food contact silicone rubber: Liberation of volatile compounds from soothers and teats

    DEFF Research Database (Denmark)

    Lund, Kirsten H.; Petersen, Jens Højslev

    2002-01-01

    The release of volatile compounds from soothers and teats made from silicone rubber has been investigated. Firstly, measurements of the total release of volatiles were performed according to the method in the draft European standard (CEN). Weight losses of 0.17-0.80% after four hours at 200 degrees......C were observed using gravimetric measurements. One product had a weight loss above the proposed CEN limit of 0.5%. Secondly, the volatile compounds were identified using a thermal desorption/cold trap injector on a gas chromatograph equipped with infrared spectroscopic (IR) and mass spectrometric (MS...

  8. Replication of microstructures on three-dimensional geometries by injection moulding of liquid silicone rubber

    DEFF Research Database (Denmark)

    Zhang, Yang; Mischkot, Michael; Hansen, Hans Nørgaard

    2015-01-01

    In this paper, liquid silicon rubber (LSR) parts with micro pillars are studied. The LSR parts were produced by injection moulding and are used as anchoring device for electrode implants inside humans. Micro-structures with specific dimension on implant surfaces can reduce encapsulation...... by the human body, thereby improving implant performance. This paper presents a method of applying micro structure on 3D parts. A Ni-plate with micro holes on the surface was cut into inserts and stuck in a cavity for injection moulding. 1000 injection moulding cycles were performed. Key dimensions...

  9. Fabrication of Extrinsically Conductive Silicone Rubbers with High Elasticity and Analysis of Their Mechanical and Electrical Characteristics

    Directory of Open Access Journals (Sweden)

    Anjum Saleem

    2010-08-01

    Full Text Available Conductive plastics are attracting more and more interest in electronics due to their light weight and inability to rust, which are common problems associated with metals. The field of conducting plastics is not new. Much work has been done to impart electrical conductivity to mechanically strong polymers such as polypropylene, polycarbonate and epoxies, etc. However there is a need to fabricate more flexible and elastic conductive polymers such as conducting silicone rubbers for use in various applications. In this work silicone rubbers reinforced with conductive fillers have been fabricated for use as sensors in textiles to detect the resistance change produced by stretching or relaxing. The variations of electrical resistance have been investigated by stretching and releasing the strands of conductive rubbers as a function of time. Two types of silicone rubbers—addition cured and condensation cured—were compounded with different electrically conductive fillers, among which carbon fibers have shown the best results. The carbon fibers improved the electrical conductance of the rubbers, even in very low weight percentages. The increasing concentration of fillers decreases the elasticity of the rubber. In order to keep the original properties of silicones, the filler concentration was kept as low as possible to produce a significantly detectable signal. The fabricated compounds were analyzed for their mechanical properties by stress strain curves. Such materials find their applications in electronics, antistatic applications, sports and the automotive industry where they can be used as deformation sensors.

  10. PLA and single component silicone rubber blends for sub-zero temperature blown film packaging applications

    Science.gov (United States)

    Meekum, Utai; Khiansanoi, Apichart

    2018-06-01

    The poly(lactic acid) (PLA) blend with single component silicone rubber in the presence of reactive amino silane coupling agent and polyester polyols plasticizer were studied. The manufacturing of film packaging for sub-zero temperature applications from the PLA blend was the main objective. The mechanical properties, especially the impact strengths, of PLA/silicone blends were significantly depended on the silicone loading. The outstanding impact strengths, tested at sub-zero temperature, of the blend having silicone content of 8.0 phr was achieved. It was chosen as the best candidate for the processability improvement. Adding the talc filler into the PLA/silicone blend to enhance the rheological properties was investigated. The ductility of the talc filled blends were decreased with increasing the filler contents. However, the shear viscosity of the blend was raised with talc loading. The blend loaded with 40 phr of talc filler was justified as the optimal formula for the blown film process testing and it was successfully performed with a few difficulties. The obtained blown film showed relative good flexibility in comparison with LDPE but it has low transparency.

  11. Comparison between electron-beam and chemical crosslinking of silicone rubber

    Energy Technology Data Exchange (ETDEWEB)

    Frounchi, Masoud [Polymer Engineering Group, Department of Chemical and Petroleum Engineering, Sharif University of Technology, Azadi Ave, Tehran (Iran, Islamic Republic of)]. E-mail: frounchi@sharif.edu; Dadbin, Susan [Yazd Processing Center, Atomic Energy Organization of Iran, Tehran (Iran, Islamic Republic of); Panahinia, Farhad [Polymer Engineering Group, Department of Chemical and Petroleum Engineering, Sharif University of Technology, Azadi Ave, Tehran (Iran, Islamic Republic of)

    2006-02-15

    Silicone rubber (SR) was irradiated by electron beam over a dose range of 50-300 kGy in the absence of chemical reagents. Molecular weight between crosslinks (M {sub c}) in the network of SB was determined by two methods of solvent swelling and modulus of elasticity. The network structure of the elastomer crosslinked by electron beam irradiation and chemical vulcanization was compared. Mechanical tests were performed to determine shore hardness, tensile elongation, strength and modulus of the samples. It was found that SR is effectively crosslinked by electron beam irradiation. The tensile strength, hardness, modulus and elongation of irradiated SR were higher than peroxide-crosslinked SR. The optimum dose for the neat rubber was 150 kGy which reduced to 50 kGy with addition of 10 wt.% fumed silica. The synergistic effect of fumed silica was verified by M {sub c} measurements which showed a dramatic decrease in presence of fumed silica in the rubber. The synergism in properties was also verified by comparing the modulus values calculated from the Guth-Smallwood equation and experimental data. Absence of chemical reagents in irradiated SR samples makes them a proper choice for medical applications.

  12. Facile surface modification of silicone rubber with zwitterionic polymers for improving blood compatibility

    International Nuclear Information System (INIS)

    Liu, Pingsheng; Chen, Qiang; Yuan, Bo; Chen, Mengzhou; Wu, Shishan; Lin, Sicong; Shen, Jian

    2013-01-01

    A facile approach to modify silicone rubber (SR) membrane for improving the blood compatibility was investigated. The hydrophobic SR surface was firstly activated by air plasma, after which an initiator was immobilized on the activated surface for atom transfer radical polymerization (ATRP). Three zwitterionic polymers were then grafted from SR membrane via surface-initiated atom transfer radical polymerization (SI-ATRP). The surface composition, wettability, and morphology of the membranes before and after modification were characterized by X-ray photoelectron spectroscopy (XPS), static water contact angle (WCA) measurement, and atomic force microscopy (AFM). Results showed that zwitterionic polymers were successfully grafted from SR surfaces, which remarkably improved the wettability of the SR surface. The blood compatibility of the membranes was evaluated by protein adsorption and platelet adhesion tests in vitro. As observed, all the zwitterionic polymer modified surfaces have improved resistance to nonspecific protein adsorption and have excellent resistance to platelet adhesion, showing significantly improved blood compatibility. This work should inspire many creative uses of SR based materials for biomedical applications such as vessel, catheter, and microfluidics. Highlights: • Facile surface modification of silicone rubber with functional brushes • Modified SR surfaces have improved resistance to nonspecific protein adsorption. • Modified SR surfaces have excellent resistance to platelet adhesion. • Zwitteironic surface significant improvement in blood compatibility • Could inspire many creative uses of SR based materials for biomedical

  13. Thermal degradation mechanism of addition-cure liquid silicone rubber with urea-containing silane

    International Nuclear Information System (INIS)

    Fang, Weizhen; Zeng, Xingrong; Lai, Xuejun; Li, Hongqiang; Chen, Wanjuan; Zhang, Yajun

    2015-01-01

    Highlights: • The urea-containing silane was incorporated into addition-cure liquid silicone rubber (ALSR) via hydrosilylation reaction. • The thermal stability of the ALSR was improved by DEUPAS both in nitrogen and air • The TG–FTIR of evolved gases during degradation was performed. • The possible degradation mechanism of the ALSR samples was proposed. - Abstract: The reactive urea-containing silane, (γ-diethylureidopropyl) allyloxyethoxysilane (DEUPAS), was synthesized by the trans-etherification reaction. The chemical structure was characterized by Fourier transform infrared spectrometry (FTIR) and 1 H nuclear magnetic resonance spectrometry ( 1 H NMR). Subsequently, DEUPAS was incorporated into addition-cure liquid silicone rubber (ALSR) via hydrosilylation reaction. The thermal stability of the ALSR samples was investigated by thermogravimetry (TG) and thermogravimetry–Fourier transform infrared spectrometry (TG–FTIR). When DEUPAS was incorporated, the temperature of 10% weight loss and 20% weight loss under air atmosphere were respectively increased by 31 °C and 60 °C compared with those of the ALSR without DEUPAS. Meanwhile, the residual weight at 800 °C increased from 33.5% to 58.7%. It was found that the striking enhancement in thermal stability of the ALSR samples was likely attributed to the decomposition of the urea groups to isocyanic acid, which reacted with hydroxyl groups to inhibit the unzipping depolymerization

  14. Thermal degradation mechanism of addition-cure liquid silicone rubber with urea-containing silane

    Energy Technology Data Exchange (ETDEWEB)

    Fang, Weizhen; Zeng, Xingrong, E-mail: psxrzeng@gmail.com; Lai, Xuejun; Li, Hongqiang; Chen, Wanjuan; Zhang, Yajun

    2015-04-10

    Highlights: • The urea-containing silane was incorporated into addition-cure liquid silicone rubber (ALSR) via hydrosilylation reaction. • The thermal stability of the ALSR was improved by DEUPAS both in nitrogen and air • The TG–FTIR of evolved gases during degradation was performed. • The possible degradation mechanism of the ALSR samples was proposed. - Abstract: The reactive urea-containing silane, (γ-diethylureidopropyl) allyloxyethoxysilane (DEUPAS), was synthesized by the trans-etherification reaction. The chemical structure was characterized by Fourier transform infrared spectrometry (FTIR) and {sup 1}H nuclear magnetic resonance spectrometry ({sup 1}H NMR). Subsequently, DEUPAS was incorporated into addition-cure liquid silicone rubber (ALSR) via hydrosilylation reaction. The thermal stability of the ALSR samples was investigated by thermogravimetry (TG) and thermogravimetry–Fourier transform infrared spectrometry (TG–FTIR). When DEUPAS was incorporated, the temperature of 10% weight loss and 20% weight loss under air atmosphere were respectively increased by 31 °C and 60 °C compared with those of the ALSR without DEUPAS. Meanwhile, the residual weight at 800 °C increased from 33.5% to 58.7%. It was found that the striking enhancement in thermal stability of the ALSR samples was likely attributed to the decomposition of the urea groups to isocyanic acid, which reacted with hydroxyl groups to inhibit the unzipping depolymerization.

  15. Facile surface modification of silicone rubber with zwitterionic polymers for improving blood compatibility

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Pingsheng [School of Chemistry and Chemical Engineering, Nanjing University, Nanjing 210093 (China); Chen, Qiang, E-mail: chem100@nju.edu.cn [School of Chemistry and Chemical Engineering, Nanjing University, Nanjing 210093 (China); High Technology Research Institute of Nanjing University, Changzhou 213164 (China); Yuan, Bo; Chen, Mengzhou; Wu, Shishan; Lin, Sicong [School of Chemistry and Chemical Engineering, Nanjing University, Nanjing 210093 (China); Shen, Jian, E-mail: shenj1957@yahoo.com.cn [School of Chemistry and Chemical Engineering, Nanjing University, Nanjing 210093 (China)

    2013-10-15

    A facile approach to modify silicone rubber (SR) membrane for improving the blood compatibility was investigated. The hydrophobic SR surface was firstly activated by air plasma, after which an initiator was immobilized on the activated surface for atom transfer radical polymerization (ATRP). Three zwitterionic polymers were then grafted from SR membrane via surface-initiated atom transfer radical polymerization (SI-ATRP). The surface composition, wettability, and morphology of the membranes before and after modification were characterized by X-ray photoelectron spectroscopy (XPS), static water contact angle (WCA) measurement, and atomic force microscopy (AFM). Results showed that zwitterionic polymers were successfully grafted from SR surfaces, which remarkably improved the wettability of the SR surface. The blood compatibility of the membranes was evaluated by protein adsorption and platelet adhesion tests in vitro. As observed, all the zwitterionic polymer modified surfaces have improved resistance to nonspecific protein adsorption and have excellent resistance to platelet adhesion, showing significantly improved blood compatibility. This work should inspire many creative uses of SR based materials for biomedical applications such as vessel, catheter, and microfluidics. Highlights: • Facile surface modification of silicone rubber with functional brushes • Modified SR surfaces have improved resistance to nonspecific protein adsorption. • Modified SR surfaces have excellent resistance to platelet adhesion. • Zwitteironic surface significant improvement in blood compatibility • Could inspire many creative uses of SR based materials for biomedical.

  16. Temperature Effect on Electrical Treeing and Partial Discharge Characteristics of Silicone Rubber-Based Nanocomposites

    Directory of Open Access Journals (Sweden)

    Mohd Hafizi Ahmad

    2015-01-01

    Full Text Available This study investigated electrical treeing and its associated phase-resolved partial discharge (PD activities in room-temperature, vulcanized silicone rubber/organomontmorillonite nanocomposite sample materials over a range of temperatures in order to assess the effect of temperature on different filler concentrations under AC voltage. The samples were prepared with three levels of nanofiller content: 0% by weight (wt, 1% by wt, and 3% by wt. The electrical treeing and PD activities of these samples were investigated at temperatures of 20°C, 40°C, and 60°C. The results show that the characteristics of the electrical tree changed with increasing temperature. The tree inception times decreased at 20°C due to space charge dynamics, and the tree growth time increased at 40°C due to the increase in the number of cross-link network structures caused by the vulcanization process. At 60°C, more enhanced and reinforced properties of the silicone rubber-based nanocomposite samples occurred. This led to an increase in electrical tree inception time and electrical tree growth time. However, the PD characteristics, particularly the mean phase angle of occurrence of the positive and negative discharge distributions, were insensitive to variations in temperature. This reflects an enhanced stability in the nanocomposite electrical properties compared with the base polymer.

  17. Computational Simulation on Facial Expressions and Experimental Tensile Strength for Silicone Rubber as Artificial Skin

    Science.gov (United States)

    Amijoyo Mochtar, Andi

    2018-02-01

    Applications of robotics have become important for human life in recent years. There are many specification of robots that have been improved and encriched with the technology advances. One of them are humanoid robot with facial expression which closer with the human facial expression naturally. The purpose of this research is to make computation on facial expressions and conduct the tensile strength for silicone rubber as artificial skin. Facial expressions were calculated by determining dimension, material properties, number of node elements, boundary condition, force condition, and analysis type. A Facial expression robot is determined by the direction and the magnitude external force on the driven point. The expression face of robot is identical with the human facial expression where the muscle structure in face according to the human face anatomy. For developing facial expression robots, facial action coding system (FACS) in approached due to follow expression human. The tensile strength is conducting due to check the proportional force of artificial skin that can be applied on the future of robot facial expression. Combining of calculated and experimental results can generate reliable and sustainable robot facial expression that using silicone rubber as artificial skin.

  18. Interference in adhesion of bacteria and yeasts isolated from explanted voice prostheses to silicone rubber by rhamnolipid biosurfactants

    NARCIS (Netherlands)

    Rodrigues, LR; Banat, IM; van der Mei, HC; Teixeira, JA; Oliveira, R

    Aims: The effects and extent of adhesion of four different bacterial and two yeast strains isolated from explanted voice prostheses to silicone rubber with and without an adsorbed rhamnolipid biosurfactant layer obtained from Pseudomonasaeruginosa DS10-129 was studied. Methods and Results: The

  19. Effect of the adhesive antibiotic TA on adhesion and initial growth of E-coli on silicone rubber

    NARCIS (Netherlands)

    Simhi, E; van der Mei, HC; Ron, EZ; Rosenberg, E; Busscher, HJ

    2000-01-01

    Catheter-associated urinary tract infection is the most common nosocomial infection, and contributes to patient morbidity and mortality. We investigated the effect that the TA adhesive antibiotic had on adhesion and initial growth in urine of Escherichia coli on silicone rubber. The TA antibiotic

  20. Silylation of cellulose nanocrystals and their reinforcement of commercial silicone rubber

    Energy Technology Data Exchange (ETDEWEB)

    Yu, Hou-Yong, E-mail: phdyu@zstu.edu.cn; Chen, Rui; Chen, Guo-Yin [Zhejiang Sci-Tech University, The Key Laboratory of Advanced Textile Materials and Manufacturing Technology of Ministry of Education, College of Materials and Textile (China); Liu, Lin; Yang, Xiao-Gang; Yao, Ju-Ming, E-mail: yaoj@zstu.edu.cn [Zhejiang Sci-Tech University, National Engineering Lab for Textile Fiber Materials & Processing Technology (China)

    2015-09-15

    Poor interfacial compatibility between unmodified cellulose nanocrystals (CNCs) and rubber restricts the property enhancement of matrix materials. In this study, according to structural similarity, the silylated CNC (SCNC) with diameter of 5–30 nm were prepared and incorporated into commercial silicone rubber (SR) via two-roll mill-compounding and vulcanization processes. As expected, at the same loading levels, SCNC had stronger reinforcing effect on the SR matrix than CNC. Compared to neat SR, with only 0.3 wt% (0.3 phr) SCNC1 incorporated, the tensile strength, Young’s modulus, storage tensile modulus, and maximum decomposition temperature (T{sub max}) of the nanocomposite were improved by 72, 125, 66 %, and 110.8 °C, respectively. Meanwhile the nanocomposites showed an obvious decrease in water vapor permeability (67 %). These enhancements were attributed to good dispersion of SCNC within SR matrix, improved interfacial interaction, and high crosslinking density.

  1. Study on influence of irradiation vulcanization to silicon rubber autohesive tape's properties

    International Nuclear Information System (INIS)

    Chen Chun; Tang Jian; Wu Ling; Han Yingchun; Zhou Hong; Mo Yan; Fu Haijun

    2006-01-01

    After using 60 Co γ-ray to irradiate vulcanization silicon rubber autohesive tape, the effect of absorbed dose to the autohesive tape's tensile strength, elongation at break, autohesion and breakdown voltage strength and dose rate's effect to the autohesive tape's properties were studied. The results indicate that autohesive tape's tensile strength increases and the elongation at break decreases with the increasing dose. Under the dose of 25 kGy, the tape's autohesion increases with the increasing dose. When the dose is up to 25 kGy, the tape's autohesion achieves to the maximum, and then decreases with the increasing dose. Absorbed dose has no effect to the tape's breakdown voltage strength, and the dose rate has no effect to the autohesive tape's properties. (authors)

  2. Radiation-grafting of acrylamide onto silicone rubber films for diclofenac delivery

    Science.gov (United States)

    Magaña, Hector; Palomino, Kenia; Cornejo-Bravo, Jose M.; Alvarez-Lorenzo, Carmen; Concheiro, Angel; Bucio, Emilio

    2015-02-01

    This work focuses on the pre-irradiation grafting of acrylamide (AAm) onto silicone rubber films (SR) and evaluates the effect of gamma-ray radiation conditions on the grafting yield, which in turn may influence the performance of the grafted materials as components of drug-eluting devices. Pristine and modified SR were characterized using FTIR-ATR, DSC, TGA, swelling, and water contact angle analysis in order to elucidate the effects of AAm grafting onto SR. Grafted films with content in AAm ranging from 0.81% to 22.20% showed excellent cytocompatibility against fibroblasts, and capability to uptake the anti-inflammatory drug diclofenac. Amount of drug loaded directly correlated with the grafting degree of the films. Drug release studies were performed at pH 7.4 and 37 °C (physiological conditions). Most grafted films released the drug in a sustained way for at least three hours.

  3. All-solid-state ion-selective silicone rubber membrane electrodes with a new conducting polymer

    International Nuclear Information System (INIS)

    Park, Eun Rang; Chung, Yeon Joon; Hwang, Sun Woo

    2012-01-01

    New conducting polymers containing heterocyclic rings with carbazole, ethylene dioxythiophene (EDOT) and benzobisthiazole were synthesized and the characterized by using organic spectroscopic methods. Potentiometric ion-selective membrane electrodes (ISMEs) have been extensively used for ion analysis in clinical, environmental, and industrial fields owing to their wide response range (4 to 7 orders of magnitude), no effect of sample turbidity, fast response time, and ease of miniaturization. Considerable attention has been given to alternative use of room-temperature vulcanizing (RTV)-type silicone rubber (SR) owing to its strong adhesion and high thermal durability. Unfortunately, the high membrane resistance of SR-based ion-selective membranes (ISMs) (2 to 3 higher orders of magnitude compared to those of poly(vinyl chloride)(PVC)-based ones) has significantly restricted their application. Herein, we demonstrate a new method to reduce the membrane resistance via addition of a new conducting polymer into the SR-based ISMs.

  4. Synergistic effect and mechanism of platinum catalyst and nitrogen-containing silane on the thermal stability of silicone rubber

    International Nuclear Information System (INIS)

    Chen, Wanjuan; Zeng, Xingrong; Lai, Xuejun; Li, Hongqiang; Fang, Weizhen; Liu, Tian

    2016-01-01

    Highlights: • Platinum (Pt) and nitrogen-containing silane (NS) were introduced into silicone rubber. • The thermal stability was improved by Pt/NS both under nitrogen and air atmosphere. • The TG-FTIR of evolved gases during degradation was performed. • The synergistic effect and mechanism of Pt and NS were proposed. - Abstract: Platinum (Pt) catalyst and nitrogen-containing silane (NS) were introduced to improve the thermal stability of silicone rubber. The effects of Pt and NS on thermal stability and degradation mechanism of silicone rubber were investigated by thermogravimetry (TG), thermogravimetry-Fourier transform infrared spectrometry (TG-FTIR), scanning electron microscope-energy dispersive X-ray spectroscopy (SEM-EDXS) and Fourier transform infrared spectrometry (FTIR). A significant synergism was found between Pt and NS for improving the thermal stability of silicone rubber. When 6.67 ppm of Pt and 1.4 phr of NS were introduced, the temperature of 10% and 20% weight loss under nitrogen atmosphere were respectively increased by 36 °C and 119 °C. Meanwhile, the residue weight at 900 °C was doubled to 68% in the presence of Pt/NS. The synergistic mechanism might be that the nitrogen atom coordinated with Pt and improved the catalytic efficiency of Pt. Additionally, NS preserved the catalytic activity of Pt under air atmosphere. Hence, Pt/NS efficiently catalyzed thermal crosslinking and suppressed degradation of silicone chains. Moreover, it revealed that the presence of Pt/NS protected silicone chains from oxidation. Thus, the unzipping depolymerization by silanol groups was reduced significantly.

  5. Synergistic effect and mechanism of platinum catalyst and nitrogen-containing silane on the thermal stability of silicone rubber

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Wanjuan; Zeng, Xingrong, E-mail: psxrzeng@gmail.com; Lai, Xuejun; Li, Hongqiang; Fang, Weizhen; Liu, Tian

    2016-05-20

    Highlights: • Platinum (Pt) and nitrogen-containing silane (NS) were introduced into silicone rubber. • The thermal stability was improved by Pt/NS both under nitrogen and air atmosphere. • The TG-FTIR of evolved gases during degradation was performed. • The synergistic effect and mechanism of Pt and NS were proposed. - Abstract: Platinum (Pt) catalyst and nitrogen-containing silane (NS) were introduced to improve the thermal stability of silicone rubber. The effects of Pt and NS on thermal stability and degradation mechanism of silicone rubber were investigated by thermogravimetry (TG), thermogravimetry-Fourier transform infrared spectrometry (TG-FTIR), scanning electron microscope-energy dispersive X-ray spectroscopy (SEM-EDXS) and Fourier transform infrared spectrometry (FTIR). A significant synergism was found between Pt and NS for improving the thermal stability of silicone rubber. When 6.67 ppm of Pt and 1.4 phr of NS were introduced, the temperature of 10% and 20% weight loss under nitrogen atmosphere were respectively increased by 36 °C and 119 °C. Meanwhile, the residue weight at 900 °C was doubled to 68% in the presence of Pt/NS. The synergistic mechanism might be that the nitrogen atom coordinated with Pt and improved the catalytic efficiency of Pt. Additionally, NS preserved the catalytic activity of Pt under air atmosphere. Hence, Pt/NS efficiently catalyzed thermal crosslinking and suppressed degradation of silicone chains. Moreover, it revealed that the presence of Pt/NS protected silicone chains from oxidation. Thus, the unzipping depolymerization by silanol groups was reduced significantly.

  6. Deep UV patterning of acrylic masters for molding biomimetic dry adhesives

    International Nuclear Information System (INIS)

    Sameoto, D; Menon, C

    2010-01-01

    We present a novel fabrication method for the production of biomimetic dry adhesives that allows enormous variation in fiber shapes and sizes. The technology is based on deep-UV patterning of commercial acrylic with semi-collimated light available from germicidal lamps, and combined careful processing conditions, material selection and novel developer choices to produce relatively high-aspect-ratio fibers with overhanging caps on large areas. These acrylic fibers are used as a master mold for subsequent silicone rubber negative mold casting. Because the bulk acrylic demonstrates little inherent adhesion to silicone rubbers, the master molds created in this process do not require any surface treatments to achieve high-yield demolding of interlocked structures. Multiple polymers can be cast from silicone rubber negative molds and this process could be used to structure smart materials on areas over multiple square feet. Using direct photopatterning of acrylic allows many of the desired structures for biomimetic dry adhesives to be produced with relative ease compared to silicon-based molding processes, including angled fibers and hierarchical structures. Optimized fiber shapes for a variety of polymers can be produced using this process, and adhesion measurements on a well-characterized polyurethane, ST-1060, are used to determine the effect of fiber geometry on adhesion performance

  7. Effect of silica particles modified by in-situ and ex-situ methods on the reinforcement of silicone rubber

    International Nuclear Information System (INIS)

    Song, Yingze; Yu, Jinhong; Dai, Dan; Song, Lixian; Jiang, Nan

    2014-01-01

    Highlights: • In-situ and ex-situ methods were applied to modify silica particles. • In-situ method was more beneficial to preparing silica particles with high BET surface area. • Silicone rubber filled with in-situ modified silica exhibits excellent mechanical and thermal properties. - Abstract: In-situ and ex-situ methods were applied to modify silica particles in order to investigate their effects on the reinforcement of silicone rubber. Surface area and pore analyzer, laser particle size analyzer, Fourier-transform infrared spectroscopy (FTIR), contact-angle instrument, and transmission electron microscope (TEM) were utilized to investigate the structure and properties of the modified silica particles. Dynamic mechanical thermal analyzer (DMTA) was employed to characterize the vulcanizing behavior and mechanical properties of the composites. Thermogravimetric analysis (TGA) was performed to test the thermal stability of the composites. FTIR and contact angle analysis indicated that silica particles were successfully modified by these two methods. The BET surface area and TEM results reflected that in-situ modification was more beneficial to preparing silica particles with irregular shape and higher BET surface area in comparison with ex-situ modification. The DMTA and TGA data revealed that compared with ex-situ modification, the in-situ modification produced positive influence on the reinforcement of silicone rubber

  8. A novel 2D silicon nano-mold fabrication technique for linear nanochannels over a 4 inch diameter substrate

    Science.gov (United States)

    Yin, Zhifu; Qi, Liping; Zou, Helin; Sun, Lei

    2016-01-01

    A novel low-cost 2D silicon nano-mold fabrication technique was developed based on Cu inclined-deposition and Ar+ (argon ion) etching. With this technique, sub-100 nm 2D (two dimensional) nano-channels can be etched economically over the whole area of a 4 inch n-type  silicon wafer. The fabricating process consists of only 4 steps, UV (Ultraviolet) lithography, inclined Cu deposition, Ar+ sputter etching, and photoresist & Cu removing. During this nano-mold fabrication process, we investigated the influence of the deposition angle on the width of the nano-channels and the effect of Ar+ etching time on their depth. Post-etching measurements showed the accuracy of the nanochannels over the whole area: the variation in width is 10%, in depth it is 11%. However, post-etching measurements also showed the accuracy of the nanochannels between chips: the variation in width is 2%, in depth it is 5%. With this newly developed technology, low-cost and large scale 2D nano-molds can be fabricated, which allows commercial manufacturing of nano-components over large areas. PMID:26752559

  9. Effect of expanded graphite and PEI-co-Silicon Rubber on the thermo mechanical, morphological as well as rheological properties of in situ composites based on poly (ether imide) and liquid crystalline polymer

    Energy Technology Data Exchange (ETDEWEB)

    Hatui, Goutam, E-mail: hatui.goutam@gmail.com; Malas, Asish, E-mail: malasasish@gmail.com; Bhattacharya, Pallab; Dhibar, Saptarshi, E-mail: saptaaus2007@gmail.com; Kundu, Mrinal Kanti, E-mail: kanti.mrinal19@gmail.com; Kumar Das, Chapal, E-mail: chapal12@yahoo.co.in

    2015-01-15

    Highlights: • PEI/LCP/ PEI-co-Silicon Rubber/EG and PEI/LCP/MWCNT nano composites are prepared by melt blending method. • The dispersions of acid modified expanded graphite were improved in presence of PEI-co-Silicon Rubber. • Thermal stability was found to be highest for PLGC composite. • Storage modulus and Young’s modulus showed an upward trend with incorporation of only EG and EG in presence of PEI-co-Silicon Rubber. • Among the nano composites PLGC has highest viscosity. - Abstract: Nanocomposites of polyether imide (PEI) and liquid crystalline polymer (LCP) with either MWCNT, Expanded Graphite (EG) or in combination of both EG and PEI-co-Silicon Rubber were prepared by melt blending process. The compatibility between the polymeric phases (PEI and LCP) was observed to be increased by the addition of PEI-co-Silicon Rubber while the only MWCNT added system (PLC) resulted in smaller LCP droplets. A continuous morphology was produced in presence of both PEI-co-Silicon Rubber and EG both added system (PLGR). This was due to the compatibilizing effect of PEI-co-Silicon Rubber. FTIR analysis revealed interaction between PEI and LCP in presence of PEI-co-Silicon Rubber. Remarkable increment of storage modulus was observed with the addition of EG and PEI-co-Silicon Rubber. Transmission Electron Microscope (TEM) analysis showed better dispersion of multiple graphene layers of EG in presence of PEI-co-Silicon Rubber compatibilized system. Tensile and Young’s modulus both were highest for EG/ PEI-co-Silicon Rubber added system. This is due to flexible compatibilizing effect of PEI-co-Silicon Rubber which delayed the detachment of LCP domain from the PEI matrix and thus detains the fracture.

  10. Effect of expanded graphite and PEI-co-Silicon Rubber on the thermo mechanical, morphological as well as rheological properties of in situ composites based on poly (ether imide) and liquid crystalline polymer

    International Nuclear Information System (INIS)

    Hatui, Goutam; Malas, Asish; Bhattacharya, Pallab; Dhibar, Saptarshi; Kundu, Mrinal Kanti; Kumar Das, Chapal

    2015-01-01

    Highlights: • PEI/LCP/ PEI-co-Silicon Rubber/EG and PEI/LCP/MWCNT nano composites are prepared by melt blending method. • The dispersions of acid modified expanded graphite were improved in presence of PEI-co-Silicon Rubber. • Thermal stability was found to be highest for PLGC composite. • Storage modulus and Young’s modulus showed an upward trend with incorporation of only EG and EG in presence of PEI-co-Silicon Rubber. • Among the nano composites PLGC has highest viscosity. - Abstract: Nanocomposites of polyether imide (PEI) and liquid crystalline polymer (LCP) with either MWCNT, Expanded Graphite (EG) or in combination of both EG and PEI-co-Silicon Rubber were prepared by melt blending process. The compatibility between the polymeric phases (PEI and LCP) was observed to be increased by the addition of PEI-co-Silicon Rubber while the only MWCNT added system (PLC) resulted in smaller LCP droplets. A continuous morphology was produced in presence of both PEI-co-Silicon Rubber and EG both added system (PLGR). This was due to the compatibilizing effect of PEI-co-Silicon Rubber. FTIR analysis revealed interaction between PEI and LCP in presence of PEI-co-Silicon Rubber. Remarkable increment of storage modulus was observed with the addition of EG and PEI-co-Silicon Rubber. Transmission Electron Microscope (TEM) analysis showed better dispersion of multiple graphene layers of EG in presence of PEI-co-Silicon Rubber compatibilized system. Tensile and Young’s modulus both were highest for EG/ PEI-co-Silicon Rubber added system. This is due to flexible compatibilizing effect of PEI-co-Silicon Rubber which delayed the detachment of LCP domain from the PEI matrix and thus detains the fracture

  11. Silicone Molding and Lifetime Testing of Peripheral Nerve Interfaces for Neuroprostheses

    Energy Technology Data Exchange (ETDEWEB)

    Gupte, Kimaya [Case Western Reserve Univ., Cleveland, OH (United States). Dept. of Biomedical Engineering; Tolosa, Vanessa [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States). Center for Micro- and Nanotechnology

    2016-08-10

    Implantable peripheral nerve cuffs have a large application in neuroprostheses as they can be used to restore sensation to those with upper limb amputations. Modern day prosthetics, while lessening the pain associated with phantom limb syndrome, have limited fine motor control and do not provide sensory feedback to patients. Sensory feedback with prosthetics requires communication between the nervous system and limbs, and is still a challenge to accomplish with amputees. Establishing this communication between the peripheral nerves in the arm and artificial limbs is vital as prosthetics research aims to provide sensory feedback to amputees. Peripheral nerve cuffs restore sensation by electrically stimulating certain parts of the nerve in order to create feeling in the hand. Cuff electrodes have an advantage over standard electrodes as they have high selective stimulation by bringing the electrical interface close to the neural tissue in order to selectively activate targeted regions of a peripheral nerve. In order to further improve the selective stimulation of these nerve cuffs, there is need for finer spatial resolution among electrodes. One method to achieve a higher spatial resolution is to increase the electrode density on the cuff itself. Microfabrication techniques can be used to achieve this higher electrode density. Using L-Edit, a layout editor, microfabricated peripheral nerve cuffs were designed with a higher electrode density than the current model. This increase in electrode density translates to an increase in spatial resolution by at least one order of magnitude. Microfabricated devices also have two separate components that are necessary to understand before implantation: lifetime of the device and assembly to prevent nerve damage. Silicone molding procedures were optimized so that devices do not damage nerves in vivo, and lifetime testing was performed on test microfabricated devices to determine their lifetime in vivo. Future work of this project

  12. All-in-polymer injection molded device for single cell capture using multilevel silicon master fabrication

    DEFF Research Database (Denmark)

    Tanzi, S.; Larsen, S.T.; Matteucci, M.

    2012-01-01

    This work demonstrates a novel all-in-polymer device for single cell capture applicable for biological recordings. The chip is injection molded and comprises a "cornered" (non planar) aperture. It has been demonstrated how cornered apertures are straightforward to mold in PDMS [1,2]. In this stud...

  13. Effect of pyrolysis atmospheres on the morphology of polymer-derived silicon oxynitrocarbide ceramic films coated aluminum nitride surface and the thermal conductivity of silicone rubber composites

    Science.gov (United States)

    Chiu, Hsien T.; Sukachonmakul, Tanapon; Wang, Chen H.; Wattanakul, Karnthidaporn; Kuo, Ming T.; Wang, Yu H.

    2014-02-01

    Amorphous silicon oxycarbide (SiOC) and silicon oxynitrocarbide (SiONC) ceramic films coated aluminum nitride (AlN) were prepared by using preceramic-polysilazane (PSZ) with dip-coating method, followed by pyrolysis at 700 °C in different (air, Ar, N2 and NH3) atmospheres to converted PSZ into SiOCair and SiONC(Ar,N2andNH3) ceramic. The existence of amorphous SiOCair and SiONC(Ar,N2andNH3) ceramic films on AlN surface was characterized by FTIR, XRD and XPS. The interfacial adhesion between silicone rubber and AlN was significantly improved after the introduction of amorphous SiOCair and SiONC(Ar,N2andNH3) ceramic films on AlN surface. It can be observed from AFM that the pyrolysis of PSZ at different atmosphere strongly affected to films morphology on AlN surface as SiOCair and SiONCNH3 ceramic films were more flat and smooth than SiONCN2 and SiONCAr ceramic films. Besides, the enhancement of the thermal conductivity of silicone rubber composites was found to be related to the decrease in the surface roughness of SiOCair and SiONC(Ar,N2andNH3) ceramic films on AlN surface. This present work provided an alternative surface modification of thermally conductive fillers to improve the thermal conductivity of silicon rubber composites by coating with amorphous SiOCair and SiONC(Ar,N2andNH3) ceramic films.

  14. Radiation-grafting of N-vinylimidazole onto silicone rubber for antimicrobial properties

    Science.gov (United States)

    Meléndez-Ortiz, H. Iván; Alvarez-Lorenzo, Carmen; Burillo, Guillermina; Magariños, Beatriz; Concheiro, Angel; Bucio, Emilio

    2015-05-01

    Poly(N-vinylimidazole) (PVIm) was grafted numbers onto silicone rubber (SR) with the aim of providing antimicrobial properties. The grafting was carried out by means of gamma rays using the direct method. The influence on the grafting yield of absorbed dose, monomer concentration, addition of FeSO4 salt, composition and type of solvent (H2O, MeOH, THF, and acetone) was investigated. Grafts onto SR between 10% and 90% were obtained at doses from 20 to 100 kGy and a dose rate 10.9 kGy h-1; grafting yield increased with monomer concentration and dose. The new graft copolymers were confirmed by Fourier transform infrared spectroscopy (FT-IR). Differential scanning calorimeter (DSC) showed glass transition at 149 and 159 °C for 38% and 88% grafting respectively. Thermogravimetry analysis (TGA) presented two decomposition temperatures for SR-g-VIm at 380 (PVIm) and 440 °C (SR). SR-g-VIm showed antibacterial activity against Pseudomonas aeruginosa.

  15. Synthesis of Zirconium-Containing Polyhedral Oligometallasilsesquioxane as an Efficient Thermal Stabilizer for Silicone Rubber

    Directory of Open Access Journals (Sweden)

    Jiedong Qiu

    2018-05-01

    Full Text Available Free radicals play a negative role during the thermal degradation of silicone rubber (SR. Quenching free radicals is proposed to be an efficient way to improve the thermal-oxidative stability of SR. In this work, a novel zirconium-containing polyhedral oligometallasilsesquioxane (Zr-POSS with free-radical quenching capability was synthesized and characterized. The incorporation of Zr-POSS effectively improved the thermal-oxidative stability of SR. The T5 (temperature at 5% weight loss of SR/Zr-POSS significantly increased by 31.7 °C when compared to the unmodified SR. Notably, after aging 12 h at 280 °C, SR/Zr-POSS was still retaining about 65%, 60%, 75%, and 100% of the tensile strength, tear strength, elongation at break, and hardness before aging, respectively, while the mechanical properties of the unmodified SR were significantly decreased. The possible mechanism of Zr-POSS for improving the thermal-oxidative stability of SR was intensively studied and it was revealed that the POSS structure could act as a limiting point to suppress the random scission reaction of backbone. Furthermore, Zr could quench the free radicals by its empty orbital and transformation of valence states. Therefore, it effectively suppressed the thermal-oxidative degradation and crosslinking reaction of the side chains.

  16. Correlation of Electrical and Swelling Properties with Nano Free Volume Structure of Conductive Silicone Rubber Composites

    International Nuclear Information System (INIS)

    Abd-El Salam, M.H.; El-Gamal, S.; Abd El-Maqsoud, D.M.; Mohsen, M.

    2013-01-01

    The present study focuses on finding a correlation between the positron annihilation parameters in silicone rubber based on Poly dimethyl siloxane (PDMS) composites loaded with different conductive fillers and their swelling and electrical properties. Four types of conductive fillers have been used in this study: carbon black, graphite, copper, and nickel powders. The maximum degree of swelling Q m %, the penetration rate, P, as well as the diffusion coefficient, D, decrease with increasing the filler content due to the reduction of the size of free volume, as observed through a decrease of the probability of ortho-positronium (o-Ps) formation I 3 and the o-Ps lifetime Τ 3 , representing the size of free volume measured by the positron annihilation lifetime technique (PAL). The electrical conductivity ln (Σ) is positively correlated with the probability of free annihilation of positrons at interfaces I 2 , thus suggesting an increase in the electron density with the filler content. The activation energy of conduction, E a , is found to decrease with the increase in the loading of conductive filler and the particle size of the filler. A correlation between the free-volume V f , and the d.c. electrical conductivity ln (Σ) is found to be in accordance with Miyamoto and Shibayma model of ion conduction.

  17. In-plane mechanics of soft architectured fibre-reinforced silicone rubber membranes.

    Science.gov (United States)

    Bailly, L; Toungara, M; Orgéas, L; Bertrand, E; Deplano, V; Geindreau, C

    2014-12-01

    Silicone rubber membranes reinforced with architectured fibre networks were processed with a dedicated apparatus, allowing a control of the fibre content and orientation. The membranes were subjected to tensile loadings combined with continuous and discrete kinematical field measurements (DIC and particle tracking). These tests show that the mechanical behaviour of the membranes is hyperelastic at the first order. They highlight the influence of the fibre content and orientation on both the membrane in-plane deformation and stress levels. They also prove that for the considered fibrous architectures and mechanical loadings, the motion and deformation of fibres is an affine function of the macroscale transformation. These trends are fairly well described by the micromechanical model proposed recently in Bailly et al. (JMBBM, 2012). This result proves that these materials are very good candidates for new biomimetic membranes, e.g. to improve aortic analogues used for in vitro experiments, or existing textiles used for vascular (endo)prostheses. Copyright © 2014 Elsevier Ltd. All rights reserved.

  18. Etching kinetics of swift heavy ion irradiated silicone rubber with insoluble additives or reaction products

    International Nuclear Information System (INIS)

    Fink, D.; Mueller, M.; Petrov, A.; Farenzena, L.; Behar, M.; Papaleo, R.P.

    2003-01-01

    It is normally understood as a basic precondition of the etching of swift heavy ion tracks in polymers that both the additives and etching products are soluble in the etchant. If this is not given, the polymer surface may be gradually blocked by the deposition of the insoluble material that acts as a diffusion barrier for the penetration of fresh etchant into the tracks, and therefore the effective track etching speed will gradually be reduced. The etching kinetics is developed for that case, and the theory is compared with first experimental findings. For that purpose we have taken commercial silicone rubber foils as test materials, that were irradiated with GeV heavy ions through a mask at a fluence that corresponds to the onset of track overlapping. After etching with NaOH, the corresponding etching speed was recorded via the reduction of the foil thickness. The etching speed is seen to decrease with exposure time, in parallel to the development of an insoluble surface layer. It is discussed how to prevent that surface blocking, to maintain a high etching speed

  19. Microwave absorbing property of silicone rubber composites with added carbonyl iron particles and graphite platelet

    International Nuclear Information System (INIS)

    Xu, Yonggang; Zhang, Deyuan; Cai, Jun; Yuan, Liming; Zhang, Wenqiang

    2013-01-01

    Silicone rubber composites filled with carbonyl iron particles (CIPs) and graphite platelet (GP) were prepared using non-coating or coating processes. The complex permittivity and permeability of the composites were measured using a vector network analyzer in the frequency range of 1–18 GHz and dc electric conductivity was measured by the standard four-point contact method. The results showed that CIPs/GP composites fabricated in the coating process had the highest permittivity and permeability due to the particle orientation and interactions between the two absorbents. The coating process resulted in a decreased effective eccentricity of the absorbents, and the dc conductivity increased according to Neelakanta's equations. The reflection loss (RL) value showed that the composites had an excellent absorbing property in the L-band, minimum −11.85 dB at 1.5 mm and −15.02 dB at 2 mm. Thus, GP could be an effective additive in preparing thin absorbing composites in the L-band. - Highlights: ► The added GP increased the permittivity and permeability of composites filled with CIPs. ► The enhancement was owing to interactions of the two absorbents and the fabrication process. ► The coating process decreased the effective eccentricity of the particles, and increased the conductivity of the composites. ► The composites to which CIPs/GP were added in coating process had excellent absorbing properties in the L-band.

  20. Radiation-grafting of acrylamide onto silicone rubber films for diclofenac delivery

    International Nuclear Information System (INIS)

    Magaña, Hector; Palomino, Kenia; Cornejo-Bravo, Jose M.; Alvarez- Lorenzo, Carmen; Concheiro, Angel; Bucio, Emilio

    2015-01-01

    This work focuses on the pre-irradiation grafting of acrylamide (AAm) onto silicone rubber films (SR) and evaluates the effect of gamma-ray radiation conditions on the grafting yield, which in turn may influence the performance of the grafted materials as components of drug-eluting devices. Pristine and modified SR were characterized using FTIR-ATR, DSC, TGA, swelling, and water contact angle analysis in order to elucidate the effects of AAm grafting onto SR. Grafted films with content in AAm ranging from 0.81% to 22.20% showed excellent cytocompatibility against fibroblasts, and capability to uptake the anti-inflammatory drug diclofenac. Amount of drug loaded directly correlated with the grafting degree of the films. Drug release studies were performed at pH 7.4 and 37 °C (physiological conditions). Most grafted films released the drug in a sustained way for at least three hours. - Highlights: • SR–g-AAm depends on dose, monomer concentration, and reaction time and temperature. • Diclofenac sodium salt is loaded and released in a sustained way from SR–g-AAm films. • SR–g-AAm films are cytocompatible and have potential as components of drug–device

  1. Electrical Tree Initiation and Growth in Silicone Rubber under Combined DC-Pulse Voltage

    Directory of Open Access Journals (Sweden)

    Tao Han

    2018-03-01

    Full Text Available Electrical tree is a serious threat to silicone rubber (SIR insulation and can even cause breakdown. Electrical trees under alternating current (AC and direct current (DC voltage have been widely researched. While there are pulses in high-voltage direct current (HVDC cables under operating conditions caused by lightning and operating overvoltage in the power system, little research has been reported about trees under combined DC-pulse voltage. Their inception and growth mechanism is still not clear. In this paper, electrical trees are studied under several types of combined DC-pulse voltage. The initiation and growth process was recorded by a digital microscope system. The experimental results indicate that the inception pulse voltage is different under each voltage type and is influenced by the combined DC. The initial tree has two structures, determined by the pulse polarity. With increased DC prestressing time, tree inception pulse voltage with the same polarity is clearly decreased. Moreover, a special initial bubble tree was observed after the prestressing DC.

  2. Dielectric and Carrier Transport Properties of Silicone Rubber Degraded by Gamma Irradiation

    Directory of Open Access Journals (Sweden)

    Daomin Min

    2017-10-01

    Full Text Available Silicone rubber (SiR is used as an insulating material for cables installed in a nuclear power plant. Gamma rays irradiated SiR sheets for various periods at temperatures of 145 and 185 °C, and the resultant changes were analyzed by examining complex permittivity spectra and surface potential decay characteristics. Three different processes, namely, instantaneous polarization, electrode polarization due to the accumulation of ions to form double charge layers at dielectric/electrode interfaces, and DC conduction caused by directional hopping of ions, contribute to the complex permittivity. By fitting the spectra to theoretical equations, we can obtain the dielectric constant at high frequencies, concentration and diffusion coefficient of ions and DC conductivity for the pristine and degraded samples. The instantaneous polarization becomes active with an increase of dose and ageing temperature. The thermal expansion coefficient estimated from the temperature dependence of dielectric constant at high frequencies becomes smaller with an increase in dose, which is in good agreement with the experimental results of the swelling ratio. Additionally, trap distributions are calculated from surface potential decay measurements and analyzed to explain the variation in conductivity. Trap energy increases firstly, and then decreases with an increase in dose, leading to a similar change in DC conductivity. It is concluded that generations of both oxidative products and mobile ions, as well as the occurrence of chain scission and crosslinking are simultaneously induced by gamma rays.

  3. Electrical treeing behaviors in silicone rubber under an impulse voltage considering high temperature

    Science.gov (United States)

    Yunxiao, ZHANG; Yuanxiang, ZHOU; Ling, ZHANG; Zhen, LIN; Jie, LIU; Zhongliu, ZHOU

    2018-05-01

    In this paper, work was conducted to reveal electrical tree behaviors (initiation and propagation) of silicone rubber (SIR) under an impulse voltage with high temperature. Impulse frequencies ranging from 10 Hz to 1 kHz were applied and the temperature was controlled between 30 °C and 90 °C. Experimental results show that tree initiation voltage decreases with increasing pulse frequency, and the descending amplitude is different in different frequency bands. As the pulse frequency increases, more frequent partial discharges occur in the channel, increasing the tree growth rate and the final shape intensity. As for temperature, the initiation voltage decreases and the tree shape becomes denser as the temperature gets higher. Based on differential scanning calorimetry results, we believe that partial segment relaxation of SIR at high temperature leads to a decrease in the initiation voltage. However, the tree growth rate decreases with increasing temperature. Carbonization deposition in the channel under high temperature was observed under microscope and proven by Raman analysis. Different tree growth models considering tree channel characteristics are proposed. It is believed that increasing the conductivity in the tree channel restrains the partial discharge, holding back the tree growth at high temperature.

  4. Nitric oxide releasing silicone rubbers with improved blood compatibility: preparation, characterization, and in vivo evaluation.

    Science.gov (United States)

    Zhang, Huiping; Annich, Gail M; Miskulin, Judiann; Osterholzer, Kathryn; Merz, Scott I; Bartlett, Robert H; Meyerhoff, Mark E

    2002-03-01

    Nitric oxide (NO) releasing silicone rubbers (SR) are prepared via a three-step reaction scheme. A diamino triaminoalkyltrimethoxysilane crosslinker is used to vulcanize hydroxyl terminated polydimethylsiloxane (PDMS) in the presence of ambient moisture and a dibutyltin dilaurate catalyst so that the respective diamine triamine groups are covalently linked to the cured SR structure. These amine sites are then diazeniumdiolated, in situ, when the cured SR is reacted with NO at elevated pressure (80 psi). Although nitrite species are also formed during the NO addition reaction, in most cases the diazeniumdiolated polymer is the major product within the final SR matrix. Temperature appears to be the major driving force for the dissociation of the attached diazeniumdiolate moieties, whereas the presence of bulk water bathing the SR materials has only minimal effect on the observed NO release rate owing to the low water uptake of the SR matrices. The resulting SR films/coatings release NO at ambient or physiological temperature for up to 20 d with average fluxes of at least 4 x 10(10) mol x cm(-2) x min(-1) (coating thickness > or = 600 microm) over first 4 h, comparable to the NO fluxes observed from stimulated human endothelial cells. The NO loading and concomitant NO release flux of the SR material are readily adjustable by altering the diamine triamine loading and film/coating thickness. The new NO releasing SR materials are shown to exhibit improved thromboresistance in vivo, as demonstrated via reduced platelet activation on the surface of these polymers when used to coat the inner walls of SR tubings employed for extracorporeal circulation in a rabbit model.

  5. Human islet viability and function is maintained during high density shipment in silicone rubber membrane vessels

    Science.gov (United States)

    Kitzmann, Jennifer P; Pepper, Andrew R; Lopez, Boris G; Pawlick, Rena; Kin, Tatsuya; O’Gorman, Doug; Mueller, Kathryn R; Gruessner, Angelika C; Avgoustiniatos, Efstathios S; Karatzas, Theodore; Szot, Greg L; Posselt, Andrew M; Stock, Peter G; Wilson, John R; Shapiro, AM; Papas, Klearchos K

    2014-01-01

    The shipment of human islets from processing centers to distant laboratories is beneficial for both research and clinical applications. The maintenance of islet viability and function in transit is critically important. Gas-permeable silicone rubber membrane (SRM) vessels reduce the risk of hypoxia-induced death or dysfunction during high-density islet culture or shipment. SRM vessels may offer additional advantages: they are cost-effective (fewer flasks, less labor needed), safer (lower contamination risk), and simpler (culture vessel can also be used for shipment). Human islets(IE) were isolated from two manufacturing centers and shipped in 10cm2 surface area SRM vessels in temperature and pressure controlled containers to a distant center following at least two days of culture (n = 6). Three conditions were examined: low density (LD), high density (HD), and a micro centrifuge tube negative control (NC). LD was designed to mimic the standard culture density for human islet preparations (200 IE/cm2), while HD was designed to have a 20-fold higher tissue density, which would enable the culture of an entire human isolation in 1–3 vessels. Upon receipt, islets were assessed for viability, measured by oxygen consumption rate normalized to DNA content (OCR/DNA), and quantity, measured by DNA, and, when possible, potency and function with dynamic glucose-stimulated insulin secretion (GSIS) measurements and transplants in immunodeficient B6 rag mice. Post-shipment OCR/DNA was not reduced in HD versus LD, and was substantially reduced in the NC condition. HD islets exhibited normal function post-shipment. Based on the data we conclude that entire islet isolations (up to 400,000 IE) may be shipped using a single, larger SRM vessel with no negative effect on viability and ex vivo and in vivo function. PMID:25131090

  6. Surface modification of aluminum nitride by polysilazane and its polymer-derived amorphous silicon oxycarbide ceramic for the enhancement of thermal conductivity in silicone rubber composite

    Science.gov (United States)

    Chiu, Hsien Tang; Sukachonmakul, Tanapon; Kuo, Ming Tai; Wang, Yu Hsiang; Wattanakul, Karnthidaporn

    2014-02-01

    Polysilazane (PSZ) and its polymer-derived amorphous silicon oxycarbide (SiOC) ceramic were coated on aluminum nitride (AlN) by using a dip-coating method to allow moisture-crosslinking of PSZ on AlN, followed by heat treatment at 700 °C in air to convert PSZ into SiOC on AlN. The results from FTIR, XPS and SEM indicated that the surface of AlN was successfully coated by PSZ and SiOC film. It was found that the introduction of PSZ and SiOC film help improve in the interfacial adhesion between the modified AlN (PSZ/AlN and SiOC/AlN) and silicone rubber lead to the increase in the thermal conductivity of the composites since the thermal boundary resistance at the filler-matrix interface was decreased. However, the introduction of SiOC as an intermediate layer between AlN and silicone rubber could help increase the thermal energy transport at the filler-matrix interface rather than using PSZ. This result was due to the decrease in the surface roughness and thickness of SiOC film after heat treatment at 700 °C in air. Thus, in the present work, a SiOC ceramic coating could provide a new surface modification for the improvement of the interfacial adhesion between the thermally conductive filler and the matrix in which can enhance the thermal conductivity of the composites.

  7. Determination of silicone rubber and low-density polyethylene diffusion and polymer/water partition coefficients for emerging contaminants.

    Science.gov (United States)

    Pintado-Herrera, Marina G; Lara-Martín, Pablo A; González-Mazo, Eduardo; Allan, Ian J

    2016-09-01

    There is a growing interest in assessing the concentration and distribution of new nonregulated organic compounds (emerging contaminants) in the environment. The measurement of freely dissolved concentrations using conventional approaches is challenging because of the low concentrations that may be encountered and their temporally variable emissions. Absorption-based passive sampling enables the estimation of freely dissolved concentrations of hydrophobic contaminants of emerging concern in water. In the present study, calibration was undertaken for 2 polymers, low-density polyethylene (LDPE) and silicone rubber for 11 fragrances, 5 endocrine-disrupting compounds, 7 ultraviolet (UV) filters, and 8 organophosphate flame retardant compounds. Batch experiments were performed to estimate contaminant diffusion coefficients in the polymers (Dp ), which in general decreased with increasing molecular weight. The values for fragrances, endocrine-disrupting compounds, and UV filters were in ranges similar to those previously reported for polycyclic aromatic hydrocarbons, but were 1 order of magnitude lower for organophosphate flame retardant compounds. Silicone rubber had higher Dp values than LDPE and was therefore selected for further experiments to calculate polymer/water partition coefficients (KPW ). The authors observed a positive correlation between log KPW and log octanol/water partition coefficient values. Field testing of silicone rubber passive samplers was undertaken though exposure in the River Alna (Norway) for an exposure time of 21 d to estimate freely dissolved concentration. Some fragrances and UV filters were predominant over other emerging and regulated contaminants, at levels up to 1600 ng L(-1) for galaxolide and 448 ng L(-1) for octocrylene. Environ Toxicol Chem 2016;35:2162-2172. © 2016 SETAC. © 2016 SETAC.

  8. Biomaterial characteristics and application of silicone rubber and PVA hydrogels mimicked in organ groups for prostate brachytherapy.

    Science.gov (United States)

    Li, Pan; Jiang, Shan; Yu, Yan; Yang, Jun; Yang, Zhiyong

    2015-09-01

    It is definite that transparent material with similar structural characteristics and mechanical properties to human tissue is favorable for experimental study of prostate brachytherapy. In this paper, a kind of transparent polyvinyl alcohol (PVA) hydrogel and silicone rubber are developed as suitable substitutions for human soft tissue. Segmentation and 3D reconstruction of medical image are performed to manufacture the mould of organ groups through rapid prototyping technology. Micro-structure observation, force test and CCD deformation test have been conducted to investigate the structure and mechanical properties of PVA hydrogel used in organ group mockup. Scanning electron microscope (SEM) image comparison results show that PVA hydrogel consisting of 3 g PVA, 17 g de-ionized water, 80 g dimethyl-sulfoxide (DMSO), 4 g NaCl, 1.5 g NaOH, 3 g epichlorohydrin (ECH) and 7 freeze/thaw cycles reveals similar micro-structure to human prostate tissue. Through the insertion force comparison between organ group mockup and clinical prostate brachytherapy, PVA hydrogel and silicone rubber are found to have the same mechanical properties as prostate tissue and muscle. CCD deformation test results show that insertion force suffers a sharp decrease and a relaxation of tissue deformation appears when needle punctures the capsule of prostate model. The results exhibit that organ group mockup consisting of PVA hydrogel, silicone rubber, membrane and agarose satisfies the needs of prostate brachytherapy simulation in general and can be used to mimic the soft tissues in pelvic structure. Copyright © 2015 Elsevier Ltd. All rights reserved.

  9. Plasma surface oxidation of 316L stainless steel for improving adhesion strength of silicone rubber coating to metal substrate

    Energy Technology Data Exchange (ETDEWEB)

    Latifi, Afrooz, E-mail: afroozlatifi@yahoo.com [Department of Biomaterials, Biomedical Engineering Faculty, Science and Research Branch, Islamic Azad University, Tehran (Iran, Islamic Republic of); Imani, Mohammad [Novel Drug Delivery Systems Dept., Iran Polymer and Petrochemical Institute, P.O. Box 14965/115, Tehran (Iran, Islamic Republic of); Khorasani, Mohammad Taghi [Biomaterials Dept., Iran Polymer and Petrochemical Institute, P.O. Box 14965/159, Tehran (Iran, Islamic Republic of); Daliri Joupari, Morteza [Animal and Marine Biotechnology Dept., National Institute of Genetic Engineering and Biotechnology, P.O. Box 14965/161, Tehran (Iran, Islamic Republic of)

    2014-11-30

    Highlights: • Stainless steel 316L was surface modified by plasma surface oxidation (PSO) and silicone rubber (SR) coating. • On the PSO substrates, concentration of oxide species was increased ca. 2.5 times comparing to non-PSO substrates. • The surface wettability was improved to 12.5°, in terms of water contact angle, after PSO. • Adhesion strength of SR coating on the PSO substrates was improved by more than two times comparing to non-PSO ones. • After pull-off test, the fractured area patterns for SR coating were dependent on the type of surface modifications received. - Abstract: Stainless steel 316L is one of the most widely used materials for fabricating of biomedical devices hence, improving its surface properties is still of great interest and challenging in biomaterial sciences. Plasma oxidation, in comparison to the conventional chemical or mechanical methods, is one of the most efficient methods recently used for surface treatment of biomaterials. Here, stainless steel specimens were surface oxidized by radio-frequency plasma irradiation operating at 34 MHz under pure oxygen atmosphere. Surface chemical composition of the samples was significantly changed after plasma oxidation by appearance of the chromium and iron oxides on the plasma-oxidized surface. A wettable surface, possessing high surface energy (83.19 mN m{sup −1}), was observed after plasma oxidation. Upon completion of the surface modification process, silicone rubber was spray coated on the plasma-treated stainless steel surface. Morphology of the silicone rubber coating was investigated by scanning electron microscopy (SEM). A uniform coating was formed on the oxidized surface with no delamination at polymer–metal interface. Pull-off tests showed the lowest adhesion strength of coating to substrate (0.12 MPa) for untreated specimens and the highest (0.89 MPa) for plasma-oxidized ones.

  10. Molded ultra-low density microcellular foams

    International Nuclear Information System (INIS)

    Rand, P.B.; Montoya, O.J.

    1986-07-01

    Ultra-low density (< 0.01 g/cc) microcellular foams were required for the NARYA pulsed-power-driven x-ray laser development program. Because of their extreme fragility, molded pieces would be necessary to successfully field these foams in the pulsed power accelerator. All of the foams evaluated were made by the thermally induced phase separation technique from solutions of water soluble polymers. The process involved rapidly freezing the solution to induce the phase separation, and then freeze drying to remove the water without destroying the foam's structure. More than sixty water soluble polymers were evaluated by attempting to make their solutions into foams. The foams were evaluated for shrinkage, density, and microstructure to determine their suitability for molding and meeting the required density and cell size requirements of 5.0 mg/cc and less than twenty μmeters. Several promising water soluble polymers were identified including the polyactylic acids, guar gums, polyactylamide, and polyethylene oxide. Because of thier purity, structure, and low shrinkage, the polyacrylic acids were chosen to develop molding processes. The initial requirements were for 2.0 cm. long molded rods with diameters of 1.0, 2.0. and 3.0 mm. These rods were made by freezing the solution in thin walled silicon rubber molds, extracting the frozen preform from the mold, and then freeze drying. Requirements for half rods and half annuli necessitated using aluminum molds. Again we successfully molded these shapes. Our best efforts to date involve molding annuli with 3.0 mm outside diameters and 2.0 mm inside diameters

  11. Effects of aging on the structural, mechanical, and thermal properties of the silicone rubber current transformer insulation bushing for a 500 kV substation.

    Science.gov (United States)

    Wang, Zhigao; Zhang, Xinghai; Wang, Fangqiang; Lan, Xinsheng; Zhou, Yiqian

    2016-01-01

    In order to analyze the cracking and aging reason of the silicone rubber current transformer (CT) insulation bushing used for 8 years from a 500 kV alternating current substation, characteristics including Fourier transform infrared (FTIR) spectroscopy, mechanical properties analysis, hardness, and thermo gravimetric analysis have been carried out. The FTIR results indicated that the external surface of the silicone rubber CT insulation bushing suffered from more serious aging than the internal part, fracture of side chain Si-C bond was much more than the backbone. Mechanical properties and thermal stability results illustrated that the main aging reasons were the breakage of side chain Si-C bond and the excessive cross-linking reaction of the backbone. This study can provide valuable basis for evaluating degradation mechanism and aging state of the silicone rubber insulation bushing in electric power field.

  12. Natural rubber: leather composites

    Directory of Open Access Journals (Sweden)

    K. Ravichandran

    2005-06-01

    Full Text Available Leather is a fibrous protein consisting of collagen in a three dimensionally crosslinked network. Chrome tanning of leather improves the appearance of leather but at the same time emits both solid and liquid chrome leather wastes. Scrap rubber recycling using untreated and neutralized leather fibrous particles in natural rubber has been studied. Vulcanization, mechanical, morphological and swelling properties of the natural rubber - scrap rubber composites containing neutralized leather have been discussed. Use of chrome leather particles has been found to improve the consumption of scrap rubber powder in natural rubber formulations. Polymer composites based on leather wastes as fillers are reported to be useful for many applications such as in construction materials, automobile interior moldings, heat and sound insulating boards, shoe soles, flooring materials and moldings with good anti-static properties, air permeability and good appearances.

  13. Biofunctionalization of silicone rubber with microgroove-patterned surface and carbon-ion implantation to enhance biocompatibility and reduce capsule formation

    Directory of Open Access Journals (Sweden)

    Lei ZY

    2016-10-01

    Full Text Available Ze-yuan Lei, Ting Liu, Wei-juan Li, Xiao-hua Shi, Dong-li Fan Department of Plastic and Cosmetic Surgery, XinQiao Hospital, The Third Military Medical University, ChongQing, People’s Republic of China Purpose: Silicone rubber implants have been widely used to repair soft tissue defects and deformities. However, poor biocompatibility can elicit capsule formation, usually resulting in prosthesis contracture and displacement in long-term usage. To overcome this problem, this study investigated the properties of silicone rubber materials with or without a microgroove-patterned surface and with or without carbon (C-ion implantation. Materials and methods: Atomic force microscopy, X-ray photoelectron spectroscopy, and a water contact angle test were used to characterize surface morphology and physicochemical properties. Cytocompatibility was investigated by a cell adhesion experiment, immunofluorescence staining, a Cell Counting Kit-8 assay, and scanning electron microscopy in vitro. Histocompatibility was evaluated by studying the inflammatory response and fiber capsule formation that developed after subcutaneous implantation in rats for 7 days, 15 days, and 30 days in vivo. Results: Parallel microgrooves were found on the surfaces of patterned silicone rubber (P-SR and patterned C-ion-implanted silicone rubber (PC-SR. Irregular larger peaks and deeper valleys were present on the surface of silicone rubber implanted with C ions (C-SR. The silicone rubber surfaces with microgroove patterns had stable physical and chemical properties and exhibited moderate hydrophobicity. PC-SR exhibited moderately increased dermal fibroblast cell adhesion and growth, and its surface microstructure promoted orderly cell growth. Histocompatibility experiments on animals showed that both the anti-inflammatory and antifibrosis properties of PC-SR were slightly better than those of the other materials, and there was also a lower capsular contracture rate and less

  14. Injection molded superhydrophobic surfaces based on microlithography and black silicon processing

    DEFF Research Database (Denmark)

    Søgaard, Emil; Andersen, Nis Korsgaard; Taboryski, Rafael

    2012-01-01

    in detail with an engineering perspective on choice of materials and manufacturability by injection molding. Microscope slides with superhydrophobic properties were succesfully fabricated. Preliminary results indicate a contact angle increase from 95° for the unstructured polymer to a maximum 150......°. The lowest drop roll off angles observed were in the range 1° to 5°....

  15. Fabrication of NdFeB microstructures using a silicon molding technique for NdFeB/Ta multilayered films and NdFeB magnetic powder

    International Nuclear Information System (INIS)

    Jiang Yonggang; Fujita, Takayuki; Uehara, Minoru; Iga, Yuki; Hashimoto, Taichi; Hao, Xiuchun; Higuchi, Kohei; Maenaka, Kazusuke

    2011-01-01

    The silicon molding technique is described for patterning of NdFeB/Ta multilayered magnetic films and NdFeB magnetic powder at the micron scale. Silicon trenches are seamlessly filled by 12-μm-thick NdFeB/Ta multilayered magnetic films with a magnetic retentivity of 1.3 T. The topography image and magnetic field distribution image are measured using an atomic force microscope and a magnetic force microscope, respectively. Using a silicon molding technique complemented by a lift-off process, NdFeB magnetic powder is utilized to fabricate magnetic microstructures. Silicon trenches as narrow as 20 μm are filled by a mixture of magnetic powder and wax powder. The B-H hysteresis loop of the patterned magnetic powder is characterized using a vibrating sample magnetometer, which shows a magnetic retentivity of approximately 0.37 T. - Highlights: → We demonstrate the fabrication of micro-magnets using silicon molding processes. → NdFeB/Ta films are well filled in silicon trenches with a thickness of 12 μm. → The 12-μm-thick NdFeB/Ta magnetic film shows a retentivity of 1.3 T. → Magnetic structures as narrow as 20 μm are fabricated using NdFeB magnetic powder. → VSM measurement shows a retentivity of 0.37 T for patterned NdFeB magnetic powder.

  16. Fabrication of NdFeB microstructures using a silicon molding technique for NdFeB/Ta multilayered films and NdFeB magnetic powder

    Energy Technology Data Exchange (ETDEWEB)

    Jiang Yonggang, E-mail: yonggangj@gmail.com [School of Mechanical Engineering and Automation, Beihang University, Xueyuan Road No. 37, Haidian District, Beijing 100191 (China); Maenaka Human-Sensing Fusion project, Japan Science and Technology Agency, 2167 Shosha, Himeji, Hyogo 671-2280 (Japan); Fujita, Takayuki [Maenaka Human-Sensing Fusion project, Japan Science and Technology Agency, 2167 Shosha, Himeji, Hyogo 671-2280 (Japan); Graduate School of Engineering, University of Hyogo, 2167 Shosha, Himeji, Hyogo 671-2280 (Japan); Uehara, Minoru [NEOMAX Co. Ltd., 2-15-17, Egawa, Shimamoto-Cho, Mishima-gun, Osaka 618-0013 (Japan); Iga, Yuki [Maenaka Human-Sensing Fusion project, Japan Science and Technology Agency, 2167 Shosha, Himeji, Hyogo 671-2280 (Japan); Hashimoto, Taichi [Graduate School of Engineering, University of Hyogo, 2167 Shosha, Himeji, Hyogo 671-2280 (Japan); Hao, Xiuchun; Higuchi, Kohei [Maenaka Human-Sensing Fusion project, Japan Science and Technology Agency, 2167 Shosha, Himeji, Hyogo 671-2280 (Japan); Maenaka, Kazusuke [Maenaka Human-Sensing Fusion project, Japan Science and Technology Agency, 2167 Shosha, Himeji, Hyogo 671-2280 (Japan); Graduate School of Engineering, University of Hyogo, 2167 Shosha, Himeji, Hyogo 671-2280 (Japan)

    2011-11-15

    The silicon molding technique is described for patterning of NdFeB/Ta multilayered magnetic films and NdFeB magnetic powder at the micron scale. Silicon trenches are seamlessly filled by 12-{mu}m-thick NdFeB/Ta multilayered magnetic films with a magnetic retentivity of 1.3 T. The topography image and magnetic field distribution image are measured using an atomic force microscope and a magnetic force microscope, respectively. Using a silicon molding technique complemented by a lift-off process, NdFeB magnetic powder is utilized to fabricate magnetic microstructures. Silicon trenches as narrow as 20 {mu}m are filled by a mixture of magnetic powder and wax powder. The B-H hysteresis loop of the patterned magnetic powder is characterized using a vibrating sample magnetometer, which shows a magnetic retentivity of approximately 0.37 T. - Highlights: > We demonstrate the fabrication of micro-magnets using silicon molding processes. > NdFeB/Ta films are well filled in silicon trenches with a thickness of 12 {mu}m. > The 12-{mu}m-thick NdFeB/Ta magnetic film shows a retentivity of 1.3 T. > Magnetic structures as narrow as 20 {mu}m are fabricated using NdFeB magnetic powder. > VSM measurement shows a retentivity of 0.37 T for patterned NdFeB magnetic powder.

  17. RTV silicone rubber surface modification for cell biocompatibility by negative-ion implantation

    Energy Technology Data Exchange (ETDEWEB)

    Zheng, Chenlong [Key Laboratory of Beam Technology and Material Modification Ministry of Education, College of Nuclear Science and Technology, Beijing Normal University, 100875 Beijing (China); Wang, Guangfu, E-mail: 88088@bnu.edu.cn [Key Laboratory of Beam Technology and Material Modification Ministry of Education, College of Nuclear Science and Technology, Beijing Normal University, 100875 Beijing (China); Beijing Radiation Center, 100875 Beijing (China); Chu, Yingjie; Xu, Ya; Qiu, Menglin; Xu, Mi [Key Laboratory of Beam Technology and Material Modification Ministry of Education, College of Nuclear Science and Technology, Beijing Normal University, 100875 Beijing (China)

    2016-03-01

    Highlights: • The radiation effect has a greater influence than doping effect on the hydrophilicity of RTV SR. • The implanted ions result in a new surface atomic bonding state and morphology. • Generating hydrophilic functional groups is a reason for the improved cell biocompatibility. • The micro roughness makes the hydrophilicity should be reduced due to the lotus effect. • Cell culture demonstrates that negative-ion implantation can improve biocompatibility. - Abstract: A negative cluster ion implantation system was built on the injector of a GIC4117 tandem accelerator. Next, the system was used to study the surface modification of room temperature vulcanization silicone rubber (RTV SR) for cell biocompatibility. The water contact angle was observed to decrease from 117.6° to 99.3° as the C{sub 1}{sup −} implantation dose was increased to 1 × 10{sup 16} ions/cm{sup 2}, and the effects of C{sub 1}{sup −}, C{sub 2}{sup −} and O{sub 1}{sup −} implantation result in only small differences in the water contact angle at 3 × 10{sup 15} ions/cm{sup 2}. These findings indicate that the hydrophilicity of RTV SR improves as the dose is increased and that the radiation effect has a greater influence than the doping effect on the hydrophilicity. There are two factors influence hydrophilicity of RTV: (1) based on the XPS and ATR-FTIR results, it can be inferred that ion implantation breaks the hydrophobic functional groups (Si−CH{sub 3}, Si−O−Si, C−H) of RTV SR and generates hydrophilic functional groups (−COOH, −OH, Si−(O){sub x} (x = 3,4)). (2) SEM reveals that the implanted surface of RTV SR appears the micro roughness such as cracks and wrinkles. The hydrophilicity should be reduced due to the lotus effect (Zhou Rui et al., 2009). These two factors cancel each other out and make the C-implantation sample becomes more hydrophilic in general terms. Finally, cell culture demonstrates that negative ion-implantation is an effective method

  18. RTV silicone rubber surface modification for cell biocompatibility by negative-ion implantation

    International Nuclear Information System (INIS)

    Zheng, Chenlong; Wang, Guangfu; Chu, Yingjie; Xu, Ya; Qiu, Menglin; Xu, Mi

    2016-01-01

    Highlights: • The radiation effect has a greater influence than doping effect on the hydrophilicity of RTV SR. • The implanted ions result in a new surface atomic bonding state and morphology. • Generating hydrophilic functional groups is a reason for the improved cell biocompatibility. • The micro roughness makes the hydrophilicity should be reduced due to the lotus effect. • Cell culture demonstrates that negative-ion implantation can improve biocompatibility. - Abstract: A negative cluster ion implantation system was built on the injector of a GIC4117 tandem accelerator. Next, the system was used to study the surface modification of room temperature vulcanization silicone rubber (RTV SR) for cell biocompatibility. The water contact angle was observed to decrease from 117.6° to 99.3° as the C_1"− implantation dose was increased to 1 × 10"1"6 ions/cm"2, and the effects of C_1"−, C_2"− and O_1"− implantation result in only small differences in the water contact angle at 3 × 10"1"5 ions/cm"2. These findings indicate that the hydrophilicity of RTV SR improves as the dose is increased and that the radiation effect has a greater influence than the doping effect on the hydrophilicity. There are two factors influence hydrophilicity of RTV: (1) based on the XPS and ATR-FTIR results, it can be inferred that ion implantation breaks the hydrophobic functional groups (Si−CH_3, Si−O−Si, C−H) of RTV SR and generates hydrophilic functional groups (−COOH, −OH, Si−(O)_x (x = 3,4)). (2) SEM reveals that the implanted surface of RTV SR appears the micro roughness such as cracks and wrinkles. The hydrophilicity should be reduced due to the lotus effect (Zhou Rui et al., 2009). These two factors cancel each other out and make the C-implantation sample becomes more hydrophilic in general terms. Finally, cell culture demonstrates that negative ion-implantation is an effective method to improve the cell biocompatibility of RTV SR.

  19. Butyl Rubber: Compound Development and Characterization

    National Research Council Canada - National Science Library

    Sloan, James

    2000-01-01

    ...), to develop the standard butyl rubber compound. The strategy of this work was to compound- and compression-mold high-quality, uniform butyl rubber experimental sheets and to evaluate their cure properties, mechanical properties...

  20. Improved hemocompatibility of silicone rubber extracorporeal tubing via solvent swelling-impregnation of S-nitroso-N-acetylpenicillamine (SNAP) and evaluation in rabbit thrombogenicity model.

    Science.gov (United States)

    Brisbois, Elizabeth J; Major, Terry C; Goudie, Marcus J; Bartlett, Robert H; Meyerhoff, Mark E; Handa, Hitesh

    2016-06-01

    Blood-contacting devices, including extracorporeal circulation (ECC) circuits, can suffer from complications due to platelet activation and thrombus formation. Development of nitric oxide (NO) releasing polymers is one method to improve hemocompatibility, taking advantage of the ability of low levels of NO to prevent platelet activation/adhesion. In this study a novel solvent swelling method is used to load the walls of silicone rubber tubing with the NO donor S-nitroso-N-acetylpenicillamine (SNAP). This SNAP-silicone rubber tubing exhibits an NO flux of ca. 1×10(-10)molcm(-2)min(-1), which mimics the range of NO release from the normal endothelium, which is stable for at least 4h. Images of the tubing before and after swelling, obtained via scanning electron microscopy, demonstrate that this swelling method has little effect on the surface properties of the tubing. The SNAP-loaded silicone rubber and silicone rubber control tubing are used to fabricate ECC circuits that are evaluated in a rabbit model of thrombogenicity. After 4h of blood flow, the SNAP-loaded silicone rubber circuits were able to preserve the blood platelet count at 64% of baseline (vs. 12% for silicone rubber control). A 67% reduction in the degree of thrombus formation within the thrombogenicity chamber was also observed. This study demonstrates the ability to improve the hemocompatibility of existing/commercial silicone rubber tubing via a simple solvent swelling-impregnation technique, which may also be applicable to other silicone-based blood-contacting devices. Localized nitric oxide (NO) release can be achieved from biomedical grade polymers doped with S-nitroso-N-acetylpenicillamine (SNAP). Despite the promising in vitro and in vivo biocompatibility results reported for these NO releasing polymers, many of these materials may face challenges in being translated to clinical applications, especially in the areas of polymer processing and manufacturing. In this study, we report a solvent

  1. Fiscal 1998 result report on research and development project of regional consortiums (the first year). Research and development of regional consortium energy / Report on development of high-grade and low-cost molds for rubber and plastics; 1998 nendo chiiki consortium energy kenkyu kaihatsu (dai 1 nendo). Gomu plastic yo kohin'i tei cost kanagata no kenkyu kaihatsu

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1999-03-01

    Discussions were given on quality improvement and cost reduction of heating and forming molds for household rubber, plastics and electronic device parts. This paper summarizes the achievements in fiscal 1998. Verification was made on chromium plated steel and stainless steel molds as to improvement in water repellency of the mold surface by injecting N and F ions, improvement in surface hardness by making the surface into CrN and CrF, and improvement in wear resistance. In order to inject the ions uniformly into the mold surface having irregularities, a high-frequency and high-energy power supply was developed. Development was made on a negative voltage induction pulse power supply taking synchronism with the above pulse power supply and a 50-kV field through device. The design and fabrication thereof have been completed and the trial operation has begun. In order to evaluate mold releasing performance and pollution effect on molds under the same conditions for all makes, a unified evaluation criterion was established. With regard to nitriding and chromation by means of nitrogen ion injection into chromium plated steels under the unified rubber composition, the mold releasing performance and pollution effect were evaluated in terms of economics. Residue of rubber material in a mold has decreased, and metal polluting effect has been improved. Quantitative evaluation was performed successfully by the CCD taken image processing of surface images. (NEDO)

  2. Effectiveness of the custom-mold room temperature vulcanizing silicone toe separator on hallux valgus: A prospective, randomized single-blinded controlled trial.

    Science.gov (United States)

    Chadchavalpanichaya, Navaporn; Prakotmongkol, Voraluck; Polhan, Nattapong; Rayothee, Pitchaya; Seng-Iad, Sirirat

    2018-04-01

    Silicone toe separator is considered as a conservative treatment for hallux valgus. The prefabricated toe separator does not fit all. However, effectiveness in prescription of the custom-mold toe separator is still unknown. To investigate the effect of using a custom-mold room temperature vulcanizing silicone toe separator to decrease hallux valgus angle and hallux pain. The compliances, complications, and satisfactions of toe separator were also explored. A prospective, randomized single-blinded controlled trial. A total of 90 patients with a moderate degree of hallux valgus were enrolled in a study at the Foot Clinic, Siriraj Hospital, Thailand. Patients were randomized into two groups; the study group was prescribed a custom-mold room temperature vulcanizing silicone toe separator for 6 h per night for 12 months. Patients in both groups received proper foot care and shoes and were permitted to continue drug treatment. In total, 40 patients in the study group and 39 patients in the control group completed the study. The hallux valgus angle was obtained through radiographic measurement. At month 12, both groups had significant differences in mean hallux valgus angle with a decrease of 3.3° ± 2.4° for the study group and increase of 1.9° ± 1.9° for the control group. There were statistically significant differences of hallux valgus angle between the two groups ( p Hallux pain was decreased in the study group. A custom-mold room temperature vulcanizing silicone toe separator can decrease hallux valgus angle and pain with no serious complications. Clinical relevance The custom-mold room temperature vulcanizing silicone toe separator for treatment of hallux valgus reduces deformity and hallux pain.

  3. Osteopontin (OPN is an important protein to mediate improvements in the biocompatibility of C ion-implanted silicone rubber.

    Directory of Open Access Journals (Sweden)

    Shao-liang Wang

    Full Text Available Medical device implants are drawing increasing amounts of interest from modern medical practitioners. However, this attention is not evenly spread across all such devices; most of these implantable devices can cause adverse reactions such as inflammation, fibrosis, thrombosis, and infection. In this work, the biocompatibility of silicone rubber (SR was improved through carbon (C ion implantation. Scanning electron microscopy (SEM, atomic force microscopy (AFM, X-ray photoelectron spectroscopy (XPS, and X-ray diffraction (XRD results confirmed that these newly generated carbon-implanted silicone rubbers (C-SRs had large, irregular peaks and deep valleys on their surfaces. The water contact angle of the SR surface decreased significantly after C ion implantation. C ion implantation also changed the surface charge distribution, silicone oxygen rate, and chemical-element distribution of SR to favor cell attachment. The dermal fibroblasts cultured on the surface C-SR grew faster and showed more typical fibroblastic shapes. The expression levels of major adhesion proteins, including talin-1, zyxin, and vinculin, were significantly higher in dermal fibroblasts cultured on C-SR coated plates than in dermal fibroblasts cultured on SR. Those same dermal fibroblasts on C-SRs showed more pronounced adhesion and migration abilities. Osteopontin (OPN, a critical extracellular matrix (ECM protein, was up-regulated and secreted from dermal fibroblasts cultured on C-SR. Matrix metalloproteinase-9 (MMP-9 activity was also increased. These cells were highly mobile and were able to adhere to surfaces, but these abilities were inhibited by the monoclonal antibody against OPN, or by shRNA-mediated MMP-9 knockdown. Together, these results suggest that C ion implantation significantly improves SR biocompatibility, and that OPN is important to promote cell adhesion to the C-SR surface.

  4. Impacts of Different Functional Groups on the Kinetic Rates of α-Amine Ketoximesilanes Hydrolysis in the Preparation of Room Temperature Vulcanized Silicone Rubber.

    Science.gov (United States)

    Xu, Huihui; Liu, Zihou; Liu, Qingyang; Bei, Yiling; Zhu, Qingzeng

    2018-05-13

    α-Amine ketoximesilanes are proven to be effective crosslinkers in the preparation of ketone-oxime one-component room temperature vulcanized (RTV) silicone rubber without the use of toxic metal catalyst. This work aimed to investigate the hydrolysis kinetic of α-amine ketoximesilanes, which is vitally important for the preparation of RTV silicone rubber. Five kinds of α-amine ketoximesilanes, namely α-(N,N-diethyl)aminomethyltri(methylethylketoxime)silane (DEMOS), α-(N,N-di-n-butyl)aminomethyltri(methylethylketoxime)silane (DBMOS), α-(N-n-butyl)aminomethyltri(methylethylketoxime)silane (n-BMOS), α-(N-cyclohexyl)aminomethyltri(methylethylketoxime)silane (CMOS) and α-(β-aminomethyl)aminomethyltri(methylethylketoxime)silane (AEMOS), were successfully obtained and confirmed using Fourier transform infrared spectrometer (FT-IR) and hydrogen-1 nuclear magnetic resonance ( ¹H NMR). Kinetics of hydrolysis reactions were measured by FT-IR and conductivity. Our results illustrated that the kinetic constant rates ranged from 12.2 × 10 −4 s −1 to 7.6 × 10 −4 s −1 , with the decreasing order of DEMOS > n-BMOS > DBMOS > CMOS > AEMOS at the given temperature and humidity. Better performances of thermal stability could be achieved when using the α-amine ketoximesilanes as crosslinkers in the preparation of RTV silicon rubber than that of RTV silicone rubber with the use of methyltri(methylethylketoxime)silane (MOS) as a crosslinker and organic tin as a catalyst.

  5. Hydrophobic recovery of repeatedly plasma-treated silicone rubber .2. A comparison of the hydrophobic recovery in air, water, or liquid nitrogen

    NARCIS (Netherlands)

    Everaert, EP; VanderMei, HC; Busscher, HJ

    1996-01-01

    Surfaces of medical grade silicone rubber (Q7-4750, Dow Coming) were modified by repeated (six times) RF plasma treatments using various discharge gases: oxygen, argon, carbon dioxide, and ammonia. The treated samples were stored for a period of 3 months in ambient air, water, or liquid nitrogen.

  6. Voice Prosthetic Biofilm Formation and Candida Morphogenic Conversions in Absence and Presence of Different Bacterial Strains and Species on Silicone-Rubber

    NARCIS (Netherlands)

    van der Mei, Henny C.; Buijssen, Kevin J. D. A.; van der Laan, Bernard F. A. M.; Ovchinnikova, Ekatarina; Geertsema-Doornbusch, Gesinda I.; Atema-Smit, Jelly; van de Belt-Gritter, Betsy; Busscher, Henk J.

    2014-01-01

    Morphogenic conversion of Candida from a yeast to hyphal morphology plays a pivotal role in the pathogenicity of Candida species. Both Candida albicans and Candida tropicalis, in combination with a variety of different bacterial strains and species, appear in biofilms on silicone-rubber voice

  7. Performance of composites made with polymers of silicone rubber and waste of lead on the properties of attenuation

    International Nuclear Information System (INIS)

    Barros, Frieda S.; Paredes, Ramon S.C.

    2009-01-01

    All facilities and personnel protection equipment which use ionizing radiation need protection. Based on this statement, several researchers have aimed their projects searching for new materials that present good behavior facing the attenuation properties. This research aims at the development of a composite by using the silicon rubber associated to the residue of lead in powder, obtained via the recycling of components of lead from automobile batteries. In this work , were checked the morphological physical - chemical properties of the materials isolated and associated, the calorimetrical properties of the performance of the composite related to the attenuation for X-Rays and gamma, through experimental rehearsals and computational simulation. For mixtures with 40% of lead residue, referential value in mass, favorable results were obtained about armor. In this way, it was allied the good performance of the composite with a reduction of an environmental passive to the process of recycling lead. (author)

  8. Tribological Properties of Silicone Rubber-Based Ceramizable Composites Destined for Wire Covers. Part I. Studies of Block-On-Ring Friction Contact

    Directory of Open Access Journals (Sweden)

    R. Anyszka

    2015-06-01

    Full Text Available Ceramizable composites of silicone rubber matrix become more and more popular materials destined for wire covers, what can enhance fire safety of building increasing operation time of important equipment or devices (eg fire sprinklers, elevators, alarms etc. Aim of the research was to examine tribological properties and wear of commercially available silicone rubber-based ceramizable composites against steel, in configuration – steel block on composite ring, under various load (5, 10, 15, 20, 25 and 30 N. Changes to friction force in time were monitored by a tribotester, whereas wear of the composite surfaces were determined using an optical microscope. Performed studies demonstrate, that tribological characteristics and wear of the composites depend significantly on the origin of material.

  9. Techniques for hot embossing microstructures on liquid silicone rubbers with fillers

    DEFF Research Database (Denmark)

    Vudayagiri, Sindhu; Yu, Liyun; Skov, Anne Ladegaard

    2015-01-01

    Embossing is an established process for the thermoplastic elastomers but not yet for the thermosetting elastomers. It has already been shown that hot embossing is a viable technology for imprinting microstructures in addition to curing thin silicone films at their gel point. It is one of the simp......Embossing is an established process for the thermoplastic elastomers but not yet for the thermosetting elastomers. It has already been shown that hot embossing is a viable technology for imprinting microstructures in addition to curing thin silicone films at their gel point. It is one...

  10. Solvent-free functionalization of silicone rubber and efficacy of PAAm brushes grafted from an amino-PPX layer against bacterial adhesion.

    Science.gov (United States)

    Fundeanu, Irina; Klee, Doris; Schouten, Arend J; Busscher, Henk J; van der Mei, Henny C

    2010-11-01

    Silicone rubber is a frequently employed biomaterial that is prone to bacterial adhesion and biofilm formation. In this study, the surface of silicone rubber was solvent-free functionalized by chemical vapor deposition (CVD) of poly(o-amino-p-xylylene-co-p-xylylene (amino-PPX). Subsequently, the amino groups of the amino-PPX layer were used to introduce the initiator from a vapor phase for atom transfer radical polymerization of acrylamide to form polyacrylamide (PAAm) brushes. The modification steps were verified by means of X-ray photoelectron spectroscopy and attenuated total reflection-Fourier transform infrared spectroscopy. Adhesion of Staphylococcus aureus ATCC 12600 and Escherichia coli 3.14 to an amino-PPX-PAAm brush coating in a parallel plate flow chamber was strongly reduced with respect to non-coated silicone rubber - by 93% and 99%, respectively. For E. coli 3.14, this reduction is larger than that obtained for solvent functionalization of γ-aminopropyltriethoxysilane-PAAm brushes due to the higher density of amino groups introduced by the CVD of amino-PPX. Copyright © 2010 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

  11. Influence of biofilm lubricity on shear-induced transmission of staphylococcal biofilms from stainless steel to silicone rubber.

    Science.gov (United States)

    Gusnaniar, Niar; Sjollema, Jelmer; Jong, Ed D; Woudstra, Willem; de Vries, Joop; Nuryastuti, Titik; van der Mei, Henny C; Busscher, Henk J

    2017-11-01

    In real-life situations, bacteria are often transmitted from biofilms growing on donor surfaces to receiver ones. Bacterial transmission is more complex than adhesion, involving bacterial detachment from donor and subsequent adhesion to receiver surfaces. Here, we describe a new device to study shear-induced bacterial transmission from a (stainless steel) pipe to a (silicone rubber) tube and compare transmission of EPS-producing and non-EPS-producing staphylococci. Transmission of an entire biofilm from the donor to the receiver tube did not occur, indicative of cohesive failure in the biofilm rather than of adhesive failure at the donor-biofilm interface. Biofilm was gradually transmitted over an increasing length of receiver tube, occurring mostly to the first 50 cm of the receiver tube. Under high-shearing velocity, transmission of non-EPS-producing bacteria to the second half decreased non-linearly, likely due to rapid thinning of the lowly lubricious biofilm. Oppositely, transmission of EPS-producing strains to the second tube half was not affected by higher shearing velocity due to the high lubricity and stress relaxation of the EPS-rich biofilms, ensuring continued contact with the receiver. The non-linear decrease of ongoing bacterial transmission under high-shearing velocity is new and of relevance in for instance, high-speed food slicers and food packaging. © 2017 The Authors. Microbial Biotechnology published by John Wiley & Sons Ltd and Society for Applied Microbiology.

  12. Effects of nano-SiO{sub 2} particles on surface tracking characteristics of silicone rubber composites

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Yong, E-mail: tjuliuyong@tju.edu.cn; Li, Zhonglei; Du, Boxue [Key Laboratory of Smart Grid of Ministry of Education (Tianjin University), School of Electrical Engineering and Automation, Tianjin University, Tianjin 300072 (China)

    2014-09-08

    Compared with neat silicone rubber composites (SiRCs), SiRCs filled with nano-sized SiO{sub 2} particles at weight ratios from 0.1 to 1.0 wt. % exhibit a higher surface flashover voltage and a greater resistance to surface tracking. Scanning electron microscopy images of tracking morphologies indicate that the SiO{sub 2} particles are situated in close proximity to the polymeric chains and act as bridges to stabilize the chains and maintain the structure of the composite. Higher concentrations of nano-sized SiO{sub 2} particles, however, (above 0.3 wt. %) produce defects in the molecular network which lead to reductions in both the surface flashover voltage and the resistance to surface tracking, although these reduced values are still superior to those of neat SiRCs. Therefore, SiRCs filled with nano-sized SiO{sub 2} particles, especially at an optimal weight ratio (0.1 to 0.3 wt. %), may have significant potential applications as outdoor insulators for power systems.

  13. OPTIMIZATION OF SURFACE RESISTIVITY AND RELATIVE PERMITTIVITY OF SILICONE RUBBER FOR HIGH VOLTAGE APPLICATION USING RESPONSE SURFACE METHODOLOGY

    Directory of Open Access Journals (Sweden)

    N.N. Ali

    2017-06-01

    Full Text Available Silicone Rubber (SiR is considered as one of the most established insulator in High Voltage (HV industry. SiR possess a great function ability such as its lighter weight, great heat resistance and substantial electrical insulation properties. Dynamic research were performed all around the world in order to explore the unique insulating behavior of SiR but very little are done on the optimization of SiR in term of their processing parameters and formulation. In this work, four materials and processing factors were introduced; A: Alumina Trihydrate (ATH, B: Dicumyl-Peroxide (DCP, C: mixing speed and D: mixing time in order to analyze its contribution towards improving the surface resistivity and relative permittivity of SIR rubber. The factors range were set based on prior screening and are defined as; ATH (10 – 50 pphr, Dicumyl Peroxide (0.50 -1.50 pphr, speed of mixer (40 – 70 rpm and mixing period (5 – 10 mins which were then varied accordingly to produce an overall 19 samples of SiR blends. The testing results were analyzed using statistical Design of Experiment (DOE by applying two level full factorial from Design Expert Software (v10 to discover the inter-correlation between the factors studied and benefaction of each factor in improving both surface resistivity and relative permittivity responses of produced SiR blends. The model analysis on surface resistivity shows the coefficient of determination R2 value of 88.72% while the one for relative permittivity shows R2 value of 82.34 %. Combination of both dependent variables had yielded an optimization suggestion for SiR formulation and processing strategy of ATH: 50 pphr, DCP: 0.50 pphr, mixing speed: 70 rpm and mixing period: 10 mins with the desirability level of 0.835. The optimized formulation had resulted in the production of SiR blend with the characteristic of surface resistivity of 1.02039x10^14 Ω/sq and relative permittivity of 4.0231, respectively. In conclusion, it can be

  14. Flow-through polymerase chain reaction inside a seamless 3D helical microreactor fabricated utilizing a silicone tube and a paraffin mold.

    Science.gov (United States)

    Wu, Wenming; Trinh, Kieu The Loan; Lee, Nae Yoon

    2015-03-07

    We introduce a new strategy for fabricating a seamless three-dimensional (3D) helical microreactor utilizing a silicone tube and a paraffin mold. With this method, various shapes and sizes of 3D helical microreactors were fabricated, and a complicated and laborious photolithographic process, or 3D printing, was eliminated. With dramatically enhanced portability at a significantly reduced fabrication cost, such a device can be considered to be the simplest microreactor, developed to date, for performing the flow-through polymerase chain reaction (PCR).

  15. FY 2000 report on the results of the regional consortium R and D project - Regional consortium energy R and D. Third year report. R and D of high grade/low cost mold for rubber/plastic; 2000 nendo chiiki consortium kenkyu kaihatsu jigyo - chiiki consortium energy kenkyu kaihatsu. Gomu plastic yo kohin'i tei cost kanagata no kenkyu kaihatsu (dai 3 nendo) seika hokokusho

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2001-05-01

    The development was proceeded with of technology to reform the surface of rubber/plastic use mold by ion engineering technology so that the product can be easily taken out without being stained by the material. Concretely, PBII (plasma-based ion implantation) device with high ion implantation efficiency was developed, and surface reforming conditions were studied. Then, from the test using the actual device, the surface reforming technology optimum to mold releasing and mold staining resistance as rubber molding was established. Studies were made of the following: 1) establishment of the optimum mold surface reforming technology; 2) establishment of the mold surface treatment technology using PBII device; 3) improvement of PBII device and optimization of implantation method. In 2), by the surface treatment by implanting nitrogen and fluorine ions into hard chromium plating and aluminum alloys using PBII device, treatment effects were recognized in implantation ability into 3D shape, mold staining resistance and mold releasing in the hard chromium plating treated mold. (NEDO)

  16. Calibration of silicone rubber rods as passive samplers for pesticides at two different flow velocities: Modeling of sampling rates under water boundary layer and polymer control.

    Science.gov (United States)

    Martin, Alexis; Margoum, Christelle; Jolivet, Antoine; Assoumani, Azziz; El Moujahid, Bachir; Randon, Jérôme; Coquery, Marina

    2018-04-01

    There is a need to determine time-weighted average concentrations of polar contaminants such as pesticides by passive sampling in environmental waters. Calibration data for silicone rubber-based passive samplers are lacking for this class of compounds. The calibration data, sampling rate (R s ), and partition coefficient between silicone rubber and water (K sw ) were precisely determined for 23 pesticides and 13 candidate performance reference compounds (PRCs) in a laboratory calibration system over 14 d for 2 water flow velocities, 5 and 20 cm s -1 . The results showed that an in situ exposure duration of 7 d left a silicone rubber rod passive sampler configuration in the linear or curvilinear uptake period for 19 of the pesticides studied. A change in the transport mechanism from polymer control to water boundary layer control was observed for pesticides with a log K sw of approximately 3.3. The PRC candidates were not fully relevant to correct the impact of water flow velocity on R s . We therefore propose an alternative method based on an overall resistance to mass transfer model to adjust R s from laboratory experiments to in situ hydrodynamic conditions. We estimated diffusion coefficients (D s ) and thickness of water boundary layer (δ w ) as adjustable model parameters. Log D s values ranged from -12.13 to -10.07 m 2  s -1 . The estimated δ w value showed a power function correlation with water flow velocity. Environ Toxicol Chem 2018;37:1208-1218. © 2017 SETAC. © 2017 SETAC.

  17. The Effects of Trans- Polyoctylene Rubber (TOR as a Compatibilizer on The Properties of Epoxidized Natural Rubber/Recycled Silicone Catheter (ENR-25/rSC Vulcanizate

    Directory of Open Access Journals (Sweden)

    Dahham Omar S.

    2016-01-01

    Full Text Available In this study, the influence of Trans- Polyoctylene Rubber (TOR as a compatibilizer on the cure characteristics, tensile and physical properties of ENR-25/rSC vulcanizate were determined. Five different loading of TOR (2, 4, 6, 8 and 10 phr were prepared and added into the vulcanizate. Results indicated that the scorch time (t2 and cure time (t90 bacame shorter as TOR increased, while minimum torque (ML and maximum torque (MH increased. The incorporation of TOR with the vulcanizates enhanced the tensile strength (Ts, modulus (M100 crosslinking density and hardness values. However, the elongation at break percentage of compatibilized vulcanizates became lower than uncompatibilized vulcanizates.

  18. Microstructured metal molds fabricated via investment casting

    International Nuclear Information System (INIS)

    Cannon, Andrew H; King, William P

    2010-01-01

    This paper describes an investment casting process to produce aluminum molds having integrated microstructures. Unlike conventional micromolding tools, the aluminum mold was large and had complex curved surfaces. The aluminum was cast from curved microstructured ceramic molds which were themselves cast from curved microstructured rubber. The aluminum microstructures had an aspect ratio of 1:1 and sizes ranging from 25 to 50 µm. Many structures were successfully cast into the aluminum with excellent replication fidelity, including circular, square and triangular holes. We demonstrate molding of large, curved surfaces having surface microstructures using the aluminum mold.

  19. Characterization of curing behavior of UV-curable LSR for LED embedded injection mold

    Science.gov (United States)

    Tae, Joon-Sung; Yim, Kyung-Gyu; Rhee, Byung-Ohk; Kwak, Jae B.

    2016-11-01

    For many applications, liquid silicone rubber (LSR) injection molding is widely used for their great design flexibility and high productivity. In particular, a sealing part for a mobile device such as smartphone and watch has been produced by injection molding. While thermally curable LSR causes deformation problem due to a high mold temperature, UV-curable LSR can be molded at room temperature, which has advantages for over-molding with inserts of temperature-sensitive materials. Ultraviolet light-emitting diodes (UV LEDs) have advantages such as a longer service life, a lower heat dissipation, and smaller size to equip into the mold than conventional halogen or mercury UV lamps. In this work, rheological behavior of UV-curable LSR during curing process was analyzed by UV LEDs available in the market. UV-LEDs of various wave lengths and intensities were tested. The steady shear test was applied to find the starting time of curing and the SAOS was applied to find the ending time of curing to estimate processing time. In addition, the hardness change with irradiation energy was compared with the rheological data to confirm the reliability of the rheological test.

  20. Rubber industry

    Science.gov (United States)

    Staszak, Maciej

    2018-03-01

    Following chapter presents short introductory description of rubber and rubber industry. The main problem of rubber industry is the way of the usage of spent tires. Furthermore very important group of problems arise considering the metal and nonmetal additives which are significant component of the vulcanized rubber. The key attention is dedicated to typical ways of rubber usage in utilization and recovery of metals from spent rubber materials concentrating specifically on used tires processing. The method of recovery of rare metals from rubber tires was described. The rubber debris finds widest use in the field of waste metal solutions processing. The environmental pollution caused by metals poses serious threat to humans. Several applications of the use of waste rubber debris to remove metals from environmental waters were described. Moreover, the agriculture usage of waste tire rubber debris is described, presenting systems where the rubber material can be useful as a soil replacement.

  1. Improving the Mechanical and Electrical Properties of Ceramizable Silicone Rubber/Halloysite Composites and Their Ceramic Residues by Incorporation of Different Borates

    Directory of Open Access Journals (Sweden)

    Jianhua Guo

    2018-04-01

    Full Text Available Ceramizable silicone rubber (MVQ/halloysite (HNT composites were fabricated by incorporation of three different borates, including sodium tetraborate decahydrate, ammonium pentaborate, and zinc borate into MVQ matrix, respectively. The composites without any borates were also prepared as control. The effect of the borates on the mechanical and electrical properties of MVQ/HNT composites was investigated. The ceramic residues were obtained from the decomposition of the composites after sintering at 1000 °C. The effect of the borates on the linear shrinkage, weight loss, and flexural and impact strength of the residues was also studied. The fracture surfaces of the composites and their corresponding residues were observed by SEM. The proposed ceramizable mechanism of the composites by incorporation of different borates was revealed by XRD analysis.

  2. CT-assisted versus silicone rubber cast morphometry of the lower respiratory tract in healthy amazons (genus Amazona) and grey parrots (genus Psittacus)

    International Nuclear Information System (INIS)

    Krautwald-Junghanns, M.E.; Valerius, K.P.; Duncker, H.R.; Sohn, H.G.

    1998-01-01

    The objective of this study was to examine the normal respiratory tract of grey parrots and amazons by using two different methods. The lower respiratory tract of five amazons and four grey parrots, all healthy, were investigated applying computerised tomography (CT). Volumes and densities of the body, the body cavities, the normal lungs, and the airsacs in the living animals were defined as reference values of healthy birds to give a basis for future CT-diagnosis of respiratory diseases and their precise locations in parrots. In a parallel study, the lung and air sac volumes of six amazons and two grey parrots were measured using silicone rubber casts produced after the method described byH.-R. Duncker. Values for identical respiratory structures gained by these different methods were compared

  3. Nanosílice como carga en la RTV SR usada para cubrir aisladores; Nanosilica as filler in the Room temperature vulcanized silicone rubber used to coat insulators

    Directory of Open Access Journals (Sweden)

    Ignat Pérez Almirall

    2014-04-01

    Full Text Available En el presente trabajo se realiza un estudio sobre la influencia que tiene agregar como carga nanosílice a la goma de silicona vulcanizada a temperatura ambiente (RTV SR, por sus siglas en inglés que es empleada para cubrir aisladores de vidrio o de porcelana. Con este objetivo se observó la dispersión de la nanosílice en la RTV SR por medio de microscopía electrónica de barrido (MEV, por sus siglas en inglés, se midió la permitividad de la RTV SR con y sin nanosílice para varias frecuencias y se evaluó la influencia que tiene la nanosílice en la resistencia a la erosión. Además fueron medidas las corrientes de fuga durante ensayos de niebla salina a aisladores de vidrio pintados con estos recubrimientos, analizando también la pérdida de hidrofobicidad que ocurre durante el ensayo y su recuperación una vez finalizado el mismo.  The present research work carries out a study on the influence of nanosilica on room temperature vulcanized silicone rubber (RTV SR used to coat insulators. Considering this objective, the dispersion of nanosilica was observed by means of scanning electron microscopy (MEV, the permittivity of the room temperature vulcanized silicone rubber was measured with and without nanosilica for different frequencies and the influence of nanosilica in erosion resistance. Leakage currents were also measured during salt spray tests to glass insulators covered with these coatings; the loss of hidrophobicity during the test was also measured and its recovery was analyzed the test was finished.

  4. Nanosílice como carga en la RTV SR usada para cubrir aisladores/ Nanosilica as filler in the Room temperature vulcanized silicone rubber used to coat insulators

    Directory of Open Access Journals (Sweden)

    Ignat Pérez Almirall

    2012-02-01

    Full Text Available En el presente trabajo se realiza un estudio sobre la influencia que tiene agregar como carga nanosílice a la goma de silicona vulcanizada a temperatura ambiente (RTV SR, por sus siglas en inglés que es empleada para cubrir aisladores de vidrio o de porcelana. Con este objetivo se observó la dispersión de la nanosílice en la RTV SR por medio de microscopía electrónica de barrido (MEV, por sus siglas en inglés, se midió la permitividad de la RTV SR con y sin nanosílice para varias frecuencias y se evaluó la influencia que tiene la nanosílice en la resistencia a la erosión. Además fueron medidas las corrientes de fuga durante ensayos de niebla salina a aisladores de vidrio pintados con estos recubrimientos, analizando también la pérdida de hidrofobicidad que ocurre durante el ensayo y su recuperación una vez finalizado el mismo.The present research work carries out a study on the influence of nanosilica on room temperature vulcanized silicone rubber (RTV SR used to coat insulators. Considering this objective, the dispersion of nanosilica was observed by means of scanning electron microscopy (MEV, the permittivity of the room temperature vulcanized silicone rubber was measured with and without nanosilica for different frequencies and the influence of nanosilica in erosion resistance. Leakage currents were also measured during salt spray tests to glass insulators covered with these coatings; the loss of hidrophobicity during the test was also measured and its recovery was analyzed the test was finished.

  5. Observation of double loop insertion of silicone rubber tube anastomosis method combined with "Z" flap repair in the treatment of lacrimal ductule laceration

    Directory of Open Access Journals (Sweden)

    Rui Hou

    2017-03-01

    Full Text Available AIM: To investigate the clinical curative effect of double loop insertion of silicone rubber tube combined with "Z" flap repair in the treatment of laceration of eyelid with canaliculus laceration. METHODS: The paper reviewed 45 cases of laceration of eyelid with laceration canaliculus, caused by trauma, which were treated in my hospital from January 2014 to January 2016. In the process of anastomosis of lacrimal duct and suture of eyelid laceration, either the method of single spinal anesthesia tube placement on skin contraposition suture or the method of dual annular silicone tube placement combined with the word "Z" flap repair was used. We compared the two methods and studied the possible complications like eyelid varus and valgus, lacrimal point valgus, eyelid scar, anastomotic dehiscence again. RESULTS: Out of the 22 cases in which the patients chose the single spinal anesthesia tube implantation on skin suture, 21 cases succeeded and patients received lacrimal duct patency results after extubation; and 1 case anastomosis failed. Complications: 20 cases had different degree of complications and the impact on their appearances were significant. Out of the 23 cases in which the patients chose double passage annular silicone tube joint prosthesis implantation Z flap, 23 received extubation results lacrimal patency or almost patency, the anastomosis of patients was successful. Complications: in two cases, patients had mild eyelid entropion and pomatum varus. Both eyelid deformity and severe wound tear did not occur in all cases again. Scar was not obvious. The success rate of anastomosis between the two groups was not significantly different(P=0.4889. To compare the rate of complications, there were significant differences(χ2=30.42, PCONCLUSION: The application of dual ring implantation silicon tube combined with the word "Z" flap repair in the treatment of lacrimal canaliculi laceration of eyelid laceration ensured the success rate of

  6. Magnetic whiskers of p-aminobenzoic acid and their use for preparation of filled and microchannel silicone rubbers

    International Nuclear Information System (INIS)

    Semenov, V. V.; Loginova, V. V.; Zolotareva, N. V.; Razov, E. N.; Kotomina, V. E.; Kruglov, A. V.

    2016-01-01

    A thin cobalt layer has been formed on the surface of p-aminobenzoic acid whiskers by chemical vapor deposition (CVD). The metallized crystals have been oriented in liquid polydimethylsiloxane rubber by applying a dc magnetic field. After vulcanization, the filler has been removed by processing in an alcohol solution of trifluoroacetic acid. The cobalt deposition on the surface of the organic compound and the properties of metallized whiskers are investigated by optical microscopy, scanning electron microscopy (SEM), and atomic force microscopy (AFM).

  7. Magnetic whiskers of p-aminobenzoic acid and their use for preparation of filled and microchannel silicone rubbers

    Energy Technology Data Exchange (ETDEWEB)

    Semenov, V. V., E-mail: vvsemenov@iomc.ras.ru; Loginova, V. V.; Zolotareva, N. V. [Russian Academy of Sciences, Razuvaev Institute of Organometallic Chemistry (Russian Federation); Razov, E. N. [Lobachevsky Nizhny Novgorod State University (Russian Federation); Kotomina, V. E.; Kruglov, A. V. [Lobachevsky Nizhny Novgorod State University, Physical‒Technical Research Institute (Russian Federation)

    2016-07-15

    A thin cobalt layer has been formed on the surface of p-aminobenzoic acid whiskers by chemical vapor deposition (CVD). The metallized crystals have been oriented in liquid polydimethylsiloxane rubber by applying a dc magnetic field. After vulcanization, the filler has been removed by processing in an alcohol solution of trifluoroacetic acid. The cobalt deposition on the surface of the organic compound and the properties of metallized whiskers are investigated by optical microscopy, scanning electron microscopy (SEM), and atomic force microscopy (AFM).

  8. Silicone rubbers for dielectric elastomers with improved dielectric and mechanical properties as a result of substituting silica with titanium dioxide

    DEFF Research Database (Denmark)

    Yu, Liyun; Skov, Anne Ladegaard

    2016-01-01

    One prominent method of modifying the properties of dielectric elastomers (DEs) is by adding suitable metal oxide fillers. However, almost all commercially available silicone elastomers are already heavily filled with silica to reinforce the otherwise rather weak silicone network and the resulting...... and dynamic viscosity. Filled silicone elastomers with high loadings of nano-sized titanium dioxide (TiO2) particles were also studied. The best overall performing formulation had 35 wt.% TiO2 nanoparticles in the POWERSIL® XLR LSR, where the excellent ensemble of relative dielectric permittivity of 4.9 at 0...

  9. Fabrication of Bonding-Type Hollow Microneedle Array by Injection Molding and Evaluation of its Puncture Characteristics

    Science.gov (United States)

    Ogai, Noriyuki; Sugimura, Ryo; Tamaru, Takuya; Takiguchi, Yoshihiro

    A microneedle array which consists from small needles compared to a conventional metal injection needle is expected as a low invasive transdermal medical treatment device, and many fabrication approach have been conducted. In this study, we fabricated plastic hollow microneedle array by a fabrication method based on the combination of injection molding, bonding and assembly techniques. To evaluate puncture characteristics of the fabricated needle, we measured a puncture force to silicone rubber by experimental equipment using loadcell and automatic stage. Furthermore, we propose and demonstrate a new method to measure actual punctured depth from punctured trace on the needle surface modified by O2 plasma treatment.

  10. Allergies, asthma, and molds

    Science.gov (United States)

    Reactive airway - mold; Bronchial asthma - mold; Triggers - mold; Allergic rhinitis - pollen ... Things that make allergies or asthma worse are called triggers. Mold is a common trigger. When your asthma or allergies become worse due to mold, you are ...

  11. Morphological and structural study of the incorporation of spinel Mn{sub 1-x}Zn{sub x}Fe{sub 2}O{sub 4} silicone rubber; Estudo morfologico e estrutural da incorporacao do espinelio Mn{sub 1-x}Zn{sub x}Fe{sub 2}O{sub 4} em borracha de silicone

    Energy Technology Data Exchange (ETDEWEB)

    Diniz, Veronica C.S.; Silveira Junior, Jose E.R.; Costa Junior, A.D.S.; Kiminami, Ruth H.A.; Costa, Ana Cristina F.M., E-mail: edsonrjunior1@gmail.com [Universidade Federal de Campina Grande (UFCG), PB (Brazil). Departamento de Engenharia de Materiais

    2016-07-01

    The Mn-Zn ferrites are ceramic materials which have very attractive electromagnetic properties very attractive for the development of technologies of electronic ceramics, they have the versatility can be manufactured with different geometries, and used in the form of polycrystalline ferrite (sintered body) or a composite ferrite (adding powder suitable matrix). In this work we study the structural and morphological characteristics of incorporating Mn-Zn ferrites silicone rubber. The samples were characterized by X-ray diffraction, spectroscopy in the infrared region by Fourier Transform and scanning electron microscopy. Through the obtained results, there was evidence of the presence of ferrite in the silicone rubber, which have been incorporated with good uniformity within the silicone matrix independent of the composition used. (author)

  12. 耐漏电起痕硅橡胶的制备及应用研究进展%Progress in the Preparation and Application of Tracking and Erosion Resistant Silicone Rubber

    Institute of Scientific and Technical Information of China (English)

    郭燕霞; 赖学军; 曾幸荣; 李红强; 张亚军; 方伟镇

    2017-01-01

    硅橡胶以其优异的电气绝缘性、憎水防污和耐污闪等性能而广泛应用于高压超高压电力电气设备及外绝缘领域.然而硅橡胶绝缘材料在长期使用过程中,在外界强电场放电作用下会发生漏电起痕破坏,致使材料失效甚至燃烧.这对电力系统与电气设备的安全运行,以及人们的生产和生活造成巨大的危害.因此,硅橡胶的耐漏电起痕研究吸引了越来越多研究者的关注.文中综述了近年来国内外关于耐漏电起痕硅橡胶的最新研究进展,分析了硅橡胶耐漏电起痕剂亟待解决的问题,并指出高效率、相容好、多功能的有机耐漏电起痕剂是耐电痕化硅橡胶的重要发展方向.%Silicone rubber is widely used in high-voltage and super-high voltage electrical equipments and outdoor insulation,due to its excellent electrical insulation,water-repellence and flashover resistance.However,when served for a long time,silicone rubber insulation materials may suffer from tracking and erosion,resulting in insulation failure and even fire,because of strong external discharges.This caused great harm to the safety of the operation of power transmission systems and electrical equipment,as well as the industrial production and daily life of human.Therefore,research on the tracking and erosion resistance of silicone rubber attracted more and more attention.This paper reviewed the latest progress in the research of tracking and erosion resistant silicone rubber and analyzes the problems needed to be solved.Finally,it is pointed out that versatile organic agent for tracking and erosion resistance of silicone rubber with high efficiency and good compatibility is one of the most important developmental trends.

  13. Synthesis of a novel hydantoin-containing silane and its effect on the tracking and bacteria resistance of addition-cure liquid silicone rubber

    Science.gov (United States)

    Liu, Tian; Zeng, Xingrong; Fang, Weizhen; Lai, Xuejun; Li, Hongqiang

    2017-11-01

    A novel hydantoin-containing silane, [3-(5,5-dimethylhydantoinurethano) propyl] ethoxyallyloxysilane (DMHURPAS), was synthesized and the structure was characterized by FTIR and 1H NMR. The effect of DMHURPAS was investigated on the anti-tracking and antibacterial properties of addition-cure liquid silicone rubber (ALSR) after surface chlorination. It was found that ALSR containing only 1.5 phr of DMHURPAS passed 1A 4.5 kV level and erosion mass decreased from 0.843 g to 0.037 g. The thermal stability of ALSR was significantly improved and the mechanical properties were also enhanced. From thermogravimetry-Fourier transform infrared spectroscopy (TG-FTIR), ALSR/DMHURPAS showed significant decrease of carbonyl compounds and cyclic oligomers but increase of CH4 and CO2 during thermal degradation, indicating that DMHURPAS could inhibit oxidation of methyl groups and unzipping reaction, and promote the cleavage of methyl groups in ALSR. The antibacterial rates of ALSR containing 2.0 phr of DMHURPAS against Escherichia coli and Staphylococcus aureus were 95.7% and 83.4%, respectively.

  14. Quantification of radiation induced crosslinking in a commercial, toughened silicone rubber, TR-55, by 1H MQ-NMR

    Energy Technology Data Exchange (ETDEWEB)

    Maxwell, R; Chinn, S; Alviso, C; Harvey, C A; Giuliani, J; Wilson, T; Cohenour, R

    2008-11-10

    Radiation induced degradation in a commercial, filled silicone composite has been studied by SPME/GC-MS, DMA, DSC, swelling, and Multiple Quantum NMR. Analysis of volatile and semivolatile species indicates degradation via decomposition of the peroxide curing catalyst and radiation induced backbiting reactions. DMA, swelling, and spin-echo NMR analysis indicate a increase in crosslink density of near 100% upon exposure to a cumulative dose of 250 kGray. Analysis of the sol-fraction via Charlseby-Pinner analysis indicates a ratio of chain scission to crosslinking yields of 0.38, consistent with the dominance of the crosslinking observed by DMA, swelling and spin-echo NMR and the chain scissioning reactions observed by MS analysis. Multiple Quantum NMR has revealed a bimodal distribution of residual dipolar couplings near 1 krad/sec and 5 krad/sec in an approximately 90:10 ratio, consistent with bulk network chains and chains associated with the filler surface. Upon exposure to radiation, the mean {Omega}{sub d} for both domains and the width of both domains both increased. The MQ NMR analysis provided increase insight into the effects of ionizing radiation on the network structure of silicone polymers.

  15. Rubber Reclamation

    Science.gov (United States)

    Williams, Kathryn R.

    2007-01-01

    The safety and health hazards related to recycling of used rubber, due to the scarcity and high price of virgin rubber are reported. Various threats like stagnant water pools trapped in tires leading to diseases and ignited tires, which become very difficult to extinguish and generating smoke that is extremely detrimental to the environment, have…

  16. Modeling the mechanical and aging properties of silicone rubber and foam - stockpile-historical & additively manufactured materials

    Energy Technology Data Exchange (ETDEWEB)

    Maiti, A; Weisgraber, T H; Gee, R H

    2014-09-30

    M97* and M9763 belong to the M97xx series of cellular silicone materials that have been deployed as stress cushions in some of the LLNL systems. Their purpose of these support foams is to distribute the stress between adjacent components, maintain relative positioning of various components, and mitigate the effects of component size variation due to manufacturing and temperature changes. In service these materials are subjected to a continuous compressive strain over long periods of time. In order to ensure their effectiveness, it is important to understand how their mechanical properties change over time. The properties we are primarily concerned about are: compression set, load retention, and stress-strain response (modulus).

  17. Molds in the Environment

    Science.gov (United States)

    ... on Facebook Tweet Share Compartir Molds in the Environment What are molds? What are some of the ... molds found? Molds are found in virtually every environment and can be detected, both indoors and outdoors, ...

  18. Transformation of medical grade silicone rubber under Nd:YAG and excimer laser irradiation: First step towards a new miniaturized nerve electrode fabrication process

    International Nuclear Information System (INIS)

    Dupas-Bruzek, C.; Robbe, O.; Addad, A.; Turrell, S.; Derozier, D.

    2009-01-01

    Medical grade silicone rubber, poly-dimethylsiloxane (PDMS) is a widely used biomaterial. Like for many polymers, its surface can be modified in order to change one or several of its properties which further allow this surface to be functionalized. Laser-induced surface modification of PDMS under ambient conditions is an easy and powerful method for the surface modification of PDMS without altering its bulk properties. In particular, we profit from both UV laser inducing surface modification and of UV laser micromachining to develop a first part of a new process aiming at increasing the number of contacts and tracks within the same electrode surface to improve the nerve selectivity of implantable self sizing spiral cuff electrodes. The second and last part of the process is to further immerse the engraved electrode in an autocatalytic Pt bath leading in a selective Pt metallization of the laser irradiated tracks and contacts and thus to a functionalized PDMS surface. In the present work, we describe the different physical and chemical transformations of a medical grade PDMS as a function of the UV laser and of the irradiation conditions used. We show that the ablation depths, chemical composition, structure and morphology vary with (i) the laser wavelength (using an excimer laser at 248 nm and a frequency-quadrupled Nd:YAG laser at 266 nm), (ii) the conditions of irradiation and (iii) the pulse duration. These different modified properties are expected to have a strong influence on the nucleation and growth rates of platinum which govern the adhesion and the thickness of the Pt layer on the electrodes and thus the DC resistance of tracks.

  19. Facile preparation of carbon nanotubes-graphene hybrids and the effect of aspect ratio of carbon nanotubes on electrical and thermal properties of silicone rubber based composites

    Science.gov (United States)

    Zhao, Shizhen; Bai, Lu; Zheng, Junping

    2018-01-01

    Thermal exfoliation, as an effective and easily scalable method, was widely used to produce graphene (GE). In order to prevent the severe stacking of GE sheets after thermal exfoliation process, a facile technique was used to solve this problem through the barrier effect of carbon nanotubes (CNTs). Two kinds of CNTs with different aspect ratios (AR) were taken to prepare CNTs-GE hybrids using this technique, and then the effect of AR of CNTs (namely CNTs-L for low AR and CNTs-H for high AR) in the hybrids on the performance of silicone rubber (SR) composites was investigated. The results indicate that the presence of CNTs can effectively impede the stacking of GE sheets and the hybrids are dispersed uniformly in the SR matrix. With the addition of CNTs-GE hybrids, the resulted SR composites exhibit greatly improved electrical and thermal properties, especially for the composites filled with CNTs-H-GE hybrid. At the hybrids content of 3.0 wt%, the volume resistivity of CNTs-H-GE/SR composite is 5 × 104 Ω cm (about 10 orders of magnitude decrease compared with pure SR). And the thermal conductivity increases by 78% compared to the pure SR. But as for the CNTs-L-GE/SR composite, the corresponding values are 3 × 106 Ω cm and 59%, respectively. In terms of thermal stability, the CNTs-H-GE/SR composite containing 1.0 wt% hybrid exhibits the maximum improvement of initial degradation temperature (419 °C) compared with the CNTs-L-GE/SR composite (393 °C) and pure SR (365 °C).

  20. Analysis of Silicones Released from Household Items and Baby Articles by Direct Analysis in Real Time-Mass Spectrometry

    Science.gov (United States)

    Gross, Jürgen H.

    2015-03-01

    Direct analysis in real time-mass spectrometry (DART-MS) enables screening of articles of daily use made of polydimethylsiloxanes (PDMS), commonly known as silicone rubber, to assess their tendency to release low molecular weight silicone oligomers. DART-MS analyses were performed on a Fourier transform ion cyclotron resonance (FT-ICR) mass spectrometer. Flexible silicone baking molds, a watch band, and a dough scraper, as baby articles different brands of pacifiers, nipples, and a teething ring have been examined. While somewhat arbitrarily chosen, the set can be regarded as representative of household items, baby articles, and other objects made of silicone rubber. For comparison, two brands of silicone septa and as blanks a glass slide and a latex pacifier were included. Differences between the objects were mainly observed in terms of molecular weight distribution and occasional release of other compounds in addition to PDMS. Other than that, all objects made of silicone rubber released significant amounts of PDMS during DART analysis. To provide a coarse quantification, a calibration based on silicone oil was established, which delivered PDMS losses from 20 μg to >100 μg during the 16-s period per measurement. Also, the extraction of baking molds in rapeseed oil demonstrated a PDMS release at the level of 1 μg mg-1. These findings indicate a potential health hazard from frequent or long-term use of such items. This work does not intend to blame certain brands of such articles. Nonetheless, a higher level of awareness of this source of daily silicone intake is suggested.

  1. Boundary lubrication of glass: rubber sliding contacts

    NARCIS (Netherlands)

    Heide, E. van der; Lossie, C.M.; Bommel, K.J.C. van; Reinders, S.A.F.; Lenting, H.B.M.

    2009-01-01

    Polymer brush coatings represent a promising class of coatings for friction control [1], especially in a humid environment [2]. A study on the feasibility of a specific class of polymer brush coatings [5] was done for a sliding system that involves ‘silicon skin L7350’: a silicon rubber used by FIFA

  2. Reduction of the Adhesive Friction of Elastomers through Laser Texturing of Injection Molds

    Directory of Open Access Journals (Sweden)

    Joel Voyer

    2017-11-01

    Full Text Available It is well known that elastomers usually possess poor dry sliding friction properties due to their highly adhesive character. In order to overcome this problematic behavior in industrial applications, interfacial materials such as oils, greases, coatings, or lacks are normally used in order to separate or to functionalize the contact surfaces of elastomers. Alternatively, the high adhesion tendency of elastomers may be explicitly reduced by modifying the elastomer composition itself or by enabling a reduction of its effective contact area through, for example, surface laser texturing. This second approach, i.e., the reduction of the adhesive character of elastomers through laser structuring, will be the main topic of the present study. For this purpose, different micro-sized grooved structures were produced on flat injection molds using an ultra-short pulsed laser. The micro-structured molds were then used to produce injection molded micro-ridged Liquid Silicone Rubber (LSR sample pads. The investigations consisted firstly of determining the degree of replication of the mold micro-structures onto the surface of the LSR pads and secondly, to ascertain the degree of reduction of the friction force (or coefficient of friction of these micro-ridged LSR pads in comparison to the benchmark (unstructured LSR pads when tested under dry conditions against Aluminum alloy (Al-6082 or PA6.6-GF30 plates. For this second part of the investigation, the normal force (or contact pressure dependency of the coefficient of friction was determined through stepwise load increasing friction tests. The results of these investigations have shown that the production of micro-ridged surfaces on LSR pads through laser structuring of the injection molds could be successfully achieved and that it enables a significant reduction of the friction force for low normal forces (or contact pressures, where the component of adhesion friction is playing an important and determining

  3. Slow Decomposition of Silicone Rubber.

    Science.gov (United States)

    1982-09-01

    for the presence of silanol groups in the original polymer was obtained by reacting PDMS with tetraethoxysllane, yielding a substantial amount, 76 per...degree of gelatlon. 4J 8 An attempt was also made to block these OH groups by reacting POMS with hexamethyldisilazane to yield trimethylsiloxy groups in...toluene for various periods. Cold extraction, 0; hot ( Soxhlet ) extraction, A. Figure 2. Soluble fraction AS generated in a previously- extracted

  4. Simulation of Injection Molding Process Including Mold Filling and Compound Curing

    Directory of Open Access Journals (Sweden)

    Mohamad Reza Erfanian

    2012-12-01

    Full Text Available The present work reports and discusses the results of a 3D simulation of the injection molding process of a rubber compound that includes the mold flling stage and  material curing, using the computer code is developed in “UDF” part of the Fluent 6.3 CAE software. The data obtained from a rheometer (MDR 2000 is used to characterize the rubber material in order to fnd the cure model parameters which exist in curing model. Because of non-newtonian behavior of rubber, in this work the non-newtonian model for viscosity was used and viscosity parameters were computed by mean of viscometry test by RPA. After calculation of the physical and curing properties, vulcanization process was simulated for a complex rubber article with non-uniform thickness by solving the continuity, momentum, energy and curing process equations. Predicted flling and curing time in a complex and 3D rubber part is compared with experimentally measured data which confrmed  the accuracy and applicability of the method.

  5. Rubber compounding and processing

    CSIR Research Space (South Africa)

    John, MJ

    2014-06-01

    Full Text Available This chapter presents an overview on the compounding and processing techniques of natural rubber compounds. The introductory portion deals with different types of rubbers and principles of rubber compounding. The primary and secondary fillers used...

  6. High-rate production of micro- and nanostructured surfaces: Injection molding and novel process for metal tooling manufacturing

    Science.gov (United States)

    De Jesus Vega, Marisely

    Devices containing micro and nanostructured surfaces are developing and constantly finding new applications, especially for medical diagnostics, point-of-care applications, and microneedles. They are also employed in the functionalization of surfaces for superhydrophobicity, drag reduction, or reversible adhesion by mimicking bio-inspired surfaces. This research provides a thorough investigation on the effects of different polymeric materials and processing conditions on the replication of micro and nanostructured surfaces via injection molding. In addition, this dissertation also presents a novel approach for the production of durable microstructured metal tooling to be used for the production of surfaces with microchannels via injection molding. Materials such as thermoplastic vulcanizates are substituting regular thermoplastic materials and vulcanized elastomers in many applications due to their outstanding properties and ease of processability. These material properties broaden the scope of applications for microstructured surfaces. However, there is a need for understanding how these materials behave in microinjection molding since thermoplastic elastomers' behavior during injection molding have been shown to differ from that of the widely understood behavior of thermoplastics. Replication of microstructured surfaces using thermoplastic vulcanizates (TPV) was studied in the first part of this thesis. TPVs with different hardness's were molded using microinjection molding with various processing conditions and the replication and surface details of 20 microm pillars (aspect ratio of 1:1) were characterized. In the second part of this research liquid silicone rubber (LSR) was studied as a material for the production of micro and nanostructured surfaces. LSR is a silicone based material such as polydimethylsiloxane (PDMS), which is widely used for research and development of micro and nanostructured devices, and thus provides all the benefits of PDMS but can be

  7. In-house manufacturing of cylindrical silicone models for hemodynamic research

    Science.gov (United States)

    Denisenko, Nikita S.; Kulik, Viktor M.

    2017-10-01

    Laboratory studies of fluid motion in artificial vessels modeling a distinct part of circulatory system of human are of a great importance for fundamental biomechanics and for medical applications. In the medicine they are used for advancing known and developing new methods for curing cardiovascular diseases. In biomechanics, the phantoms of blood vessels are used for studying the fluid motion. However, they are quite expensive. Therefore, a development of technique for in-house manufacturing of phantoms is quite attractive. In this paper methods of manufacturing cylindrical channels of silicone rubbers (the model of the straight part of an artery) and determination of their elastic properties are described. A specially developed acrylic mold is used for this purpose. The phantoms are cast from a mixture of SKTN-A silicone and PMS-5 oil (Penta-91, Novosibirsk, Russia). The oil is used for changing elasticity properties of the silicone.

  8. Injection molded self-cleaning surfaces

    DEFF Research Database (Denmark)

    Søgaard, Emil

    that are superhydrophobic based on topography rather than chemical compounds. Therefore, a novel method for fabricating superhydrophobic polymer surfaces with excellent water-repellant properties is developed. The method is based on microstructure fabrication and superposed nanostructures on silicon wafers. The nano......- and microstructured silicon is electroplated with nickel and the resulting nickel shim with inverse polarity is used in an injection molding process. A versatile injection molding process capable of producing different nano- and microstructures on areas larger than 10 cm2 is developed. Variotherm mold heating is used...... hierarchical structures with nanograss and holes. Water wetting tests are carried out using a pressure cell to control the water pressure. Microscopic wetting behavior of the structures is studied by optical transmission microscopy. Interestingly, it is found that the surface chemistry of the polymer changes...

  9. Floods and Mold Growth

    Science.gov (United States)

    Mold growth may be a problem after flooding. Excess moisture in the home is cause for concern about indoor air quality primarily because it provides breeding conditions for pests, molds and other microorganisms.

  10. Interactive Mold House Tour

    Science.gov (United States)

    Get a quick glimpse of some of the most important ways to protect your home from mold by this interactive tour of the Mold House. Room-by-room, you'll learn about common mold issues and how to address them.

  11. Design and thermal analysis of a mold used in the injection of elastomers

    Science.gov (United States)

    Fekiri, Nasser; Canto, Cécile; Madec, Yannick; Mousseau, Pierre; Plot, Christophe; Sarda, Alain

    2017-10-01

    In the process of injection molding of elastomers, improving the energy efficiency of the tools is a current challenge for industry in terms of energy consumption, productivity and product quality. In the rubber industry, 20% of the energy consumed by capital goods comes from heating processes; more than 50% of heat losses are linked to insufficient control and thermal insulation of Molds. The design of the tooling evolves in particular towards the reduction of the heated mass and the thermal insulation of the molds. In this paper, we present a complex tool composed, on one hand, of a multi-cavity mold designed by reducing the heated mass and equipped with independent control zones placed closest to each molding cavity and, on the other hand, of a regulated channel block (RCB) which makes it possible to limit the waste of rubber during the injection. The originality of this tool lies in thermally isolating the regulated channel block from the mold and the cavities between them in order to better control the temperature field in the material which is transformed. We present the design and the instrumentation of the experimental set-up. Experimental measurements allow us to understand the thermal of the tool and to show the thermal heterogeneities on the surface of the mold and in the various cavities. Tests of injection molding of the rubber and a thermal balance on the energy consumption of the tool are carried out.

  12. Rubber glove wearing device

    International Nuclear Information System (INIS)

    Nozaki, Tatsuo; Takada, Kaoru.

    1994-01-01

    Rubber groves are attached each to an upper end of a glove putting vessel having an air-sucking hole on the bottom by enlarging an opening end of the rubber glove and turning back the inside to the outside. When the sucking device is operated, air in the glove putting device is sucked and the rubber glove is expanded by an atmospheric pressure. After expansion of the rubber glove to some extent, the sucking device is stopped, and presence or absence of failures of the rubber glove is confirmed by shrinkage of the rubber glove and by an indication value of a pressure gauge for detecting the pressure change in the vessel. Then, a hand is inserted to the expanded rubber glove, and a detaching switch in the vessel is pushed by a finger tip. A detaching piece at the upper end of the vessel is protruded outwardly to enlarge the turned-back portion of the rubber glove to easily release the rubber glove from the putting vessel, and the rubber glove is put on. This enables to wear the rubber glove and conduct failure test simultaneously. Further, a user can put on the rubber glove without touching the outside of the rubber glove. (I.N.)

  13. Fabrication and Evaluation of Graphite Fiber-Reinforced Polyimide Composite Tube Forms Using Modified Resin Transfer Molding

    Science.gov (United States)

    Exum, Daniel B.; Ilias, S.; Avva, V. S.; Sadler, Bob

    1997-01-01

    The techniques necessary for the fabrication of a complex three-dimensional tubular form using a PMR-type resin have been developed to allow for the construction of several tubes with good physical and mechanical properties. Employing established resin transfer molding practices, the relatively non-hazardous AMB-21 in acetone formulation was used to successfully impregnate four layers of AS4 braided graphite fiber preform previously loaded around an aluminum cylindrical core in an enclosed mold cavity. Using heat and vacuum, the solvent was evaporated to form a prepreg followed by a partial imidization and removal of condensation products. The aluminum core was replaced by a silicone rubber bladder and the cure cycle continued to the final stage of 550 F with a bladder internal pressure of 200 lbs/sq in while simultaneously applying a strong vacuum to the prepreg for removal of any additional imidization products. A combination of several modifications to the standard resin transfer molding methodology enabled the mold to 'breathe', allowing the imidization products a pathway for escape. AMB-21 resin was chosen because of the carcinogenic nature of the primary commercial polyimide PMR-15. The AMB-21 resin was formulated using commercially available monomers or monomer precursors and dissolved in a mixture of methyl alcohol and acetone. The viscosity of the resulting monomer solution was checked by use of a Brookfield rheometer and adjusted by adding acetone to an easily pumpable viscosity of about 600 cP. In addition, several types of chromatographic and thermal analyses were of the braids, and excess handling of the preforms broke some of the microscopic fibers, needlessly decreasing the strength of the finished part. In addition, three dimensional braided preforms with fibers along the length of the tube will be significantly stronger in tension than the braided preforms used in this study.

  14. Technical assistance for development of thermally conductive nitride filler for epoxy molding compounds

    Energy Technology Data Exchange (ETDEWEB)

    Ryu, Ho Jin; Song, Kee Chan; Jung, In Ha

    2005-07-15

    Technical assistance was carried out to develop nitride filler for thermally conductive epoxy molding compounds. Carbothermal reduction method was used to fabricate silicon nitride powder from mixtures of silica and graphite powders. Microstructure and crystal structure were observed by using scanning electron microscopy and x-ray diffraction technique. Thermal properties of epoxy molding compounds containing silicon nitride were measured by using laser flash method. Fabrication process of silicon nitride nanowire was developed and was applied to a patent.

  15. Natural rubber: leather composites

    OpenAIRE

    Ravichandran,K.; Natchimuthu,N.

    2005-01-01

    Leather is a fibrous protein consisting of collagen in a three dimensionally crosslinked network. Chrome tanning of leather improves the appearance of leather but at the same time emits both solid and liquid chrome leather wastes. Scrap rubber recycling using untreated and neutralized leather fibrous particles in natural rubber has been studied. Vulcanization, mechanical, morphological and swelling properties of the natural rubber - scrap rubber composites containing neutralized leather have ...

  16. An easy mold

    International Nuclear Information System (INIS)

    Kim, Nam Hun; Choe, Jong Sun

    1988-04-01

    This book deals with an easy mold, which introduces what is a mold kinds and classification of mold. It gives descriptions of easy theories such as basic knowledge on shearing work, clearance, power for punching and shear angle, basic knowledge for bending such as transform by bending, the minimal bending radius, spring back, the length of material, flexural strength for bending, fundamental knowledge for drawing work with transform of drawing and limitation of drawing.

  17. Phenolic Molding Compounds

    Science.gov (United States)

    Koizumi, Koji; Charles, Ted; de Keyser, Hendrik

    Phenolic Molding Compounds continue to exhibit well balanced properties such as heat resistance, chemical resistance, dimensional stability, and creep resistance. They are widely applied in electrical, appliance, small engine, commutator, and automotive applications. As the focus of the automotive industry is weight reduction for greater fuel efficiency, phenolic molding compounds become appealing alternatives to metals. Current market volumes and trends, formulation components and its impact on properties, and a review of common manufacturing methods are presented. Molding processes as well as unique advanced techniques such as high temperature molding, live sprue, and injection/compression technique provide additional benefits in improving the performance characterisitics of phenolic molding compounds. Of special interest are descriptions of some of the latest innovations in automotive components, such as the phenolic intake manifold and valve block for dual clutch transmissions. The chapter also characterizes the most recent developments in new materials, including long glass phenolic molding compounds and carbon fiber reinforced phenolic molding compounds exhibiting a 10-20-fold increase in Charpy impact strength when compared to short fiber filled materials. The role of fatigue testing and fatigue fracture behavior presents some insight into long-term reliability and durability of glass-filled phenolic molding compounds. A section on new technology outlines the important factors to consider in modeling phenolic parts by finite element analysis and flow simulation.

  18. Mold After a Disaster

    Science.gov (United States)

    ... should clean up the mold and fix any water problem, such as leaks in roofs, walls, or plumbing. Controlling moisture in your home is the most critical factor for preventing mold growth. To ... use commercial products, soap and water, or a bleach solution of no more than ...

  19. Developments in rubber technology 2 synthetic rubbers

    CERN Document Server

    Lee, K

    1981-01-01

    This book is intended for those people who have a knowledge or understanding of rubber materials and processes but who wish to update their knowledge. It should be read in conjunction with Developments in Rubber Technology-l as that volume discussed developments in natural rubber and selected special purpose synthetic rubbers as well as additives. The authors have been selected for their expertise in each particular field and we, as editors, would like to express our appreciation to the individual authors and also to their companies. Such a book would be impossible to produce without such active cooperation as we have received. Volumes 1 and 2 of Developments in Rubber Technology cover rubbers which are processed and vulcanised in the traditional manner. It is appreciated that the omission of non-vulcanised rubber materials (the so­ called thermoplastic elastomers) will be unwelcome to many readers but it is intended, because of the size of the subject, to cover these materials in a subsequent volume. A.W. K...

  20. Casting metal microstructures from a flexible and reusable mold

    International Nuclear Information System (INIS)

    Cannon, Andrew H; King, William P

    2009-01-01

    This paper describes casting-based microfabrication of metal microstructures and nanostructures. The metal was cast into flexible silicone molds which were themselves cast from microfabricated silicon templates. Microcasting is demonstrated in two metal alloys of melting temperature 70 °C or 138 °C. Many structures were successfully cast into the metal with excellent replication fidelity, including ridges with periodicity 400 nm and holes or pillars with diameter in the range 10–100 µm and aspect ratio up to 2:1. The flexibility of the silicone mold permits casting of curved surfaces, which we demonstrate by fabricating a cylindrical metal roller of diameter 8 mm covered with microstructures. The metal microstructures can be in turn used as a reusable molding tool

  1. EB-promoted recycling of waste tire rubber with polyolefins

    International Nuclear Information System (INIS)

    Meszaros, L.; Barany, T.; Czvikovszky, T.

    2011-01-01

    Complete text of publication follows. One of the principal problems of common recycling of technical polymers is the thermodynamical incompatibility. The change of the Gibbs 'free energy' during the mixing - determined by the changes of enthalpy and entropy - should be directed towards the miscibility. In most of cases, even between closely related polymers, the compatibility is on low level which leads to phase separation and weak adhesion between the phases. Radiation treatment may help in this problem making the polymers more compatible by creating covalent bonds between the polymer phases. Such problem arises at the recycling of ground tire rubbers (GTR). The rubber properties of GTR could be utilized by mixing the GTR with thermoplastic olefins. With the aid of radiation treatment the rubber-like properties of these types of thermoplastic elastomers can be increased. In this study polyethylene (PE) (50-70 wt%) as thermoplastic olefin, 30 wt% of GTR and ethylene vinyl acetate (EVA) (0-20 wt%) as rubber-like compatibilizing material were used for preparation of a recycled rubber containing blend, processable by thermoplastic processes. The melt-mixing of the samples was made by extrusion and then the test specimens were injection molded. The injection molded samples were than treated by high energy electron beam. On the specimens tensile tests, hysteresis, falling weight impact tests, hardness measurements, and dynamic mechanical thermal analysis (DMA) were carried out. The results proved the benefit of the electron beam treatment.

  2. Preparation of composites of national rubber latex (NRL) - portland cement mould. Vol. 3

    International Nuclear Information System (INIS)

    Dessouki, A.M.; Taher, N.H.; El-Nahas, H.H.

    1996-01-01

    The aim of this study is to prepare some polymeric mould using national rubber latex (NRL) - portland cement composites based on a delayed- action mechanism. Factors affecting the preparation process such as concentration, mixing percentage, additives and their effect on what is regarded as a delayed action coacervant combination was studied. Composites of national latex (NRL) - portland cement would were prepared as two separate parts. The stabilized natural rubber latex (NRL) 100 parts with hydroxy ethyl cellulose (HEC) 2 parts as stabilizer and a delayed - action coacervant (sodium meta silicate as a delaying agent) 5 parts on one hand and the dry blend of cement 65 parts soluble in 65 parts of water as a paste on the other hand were mixed thoroughly on site. (HEC) was added to the rubber latex to prevent the coagulation of the rubber latex with the electrolyte (sodium meta silicate) present in the rubber mixture. Two kinds of stabilization occurred in the rubber part, namely steric stabilization and the stabilization against electrolyte. The effect of delayed - action coacervant (sodium meta silicate) on the initial setting time of rubber - cement mould showed that the molding process did not occur at sodium meta silicate concentration less than 2.66 parts per 100 parts of rubber latex (phr), and the optimum concentration used was 5% parts of rubber latex. It was observed that addition of a delaying agent (Sodium meta silicate) to the rubber part enhanced the delaying mechanism in the time needed for the molding process, while the addition of the delaying agent to the cement part did not have any effect on retardation of the molding process. Chemical coacervants function mainly by reducing the ζ potential which is associated with the electrical double layer surrounding the latex particle. This reduction may brought about in at least three distinct ways which take place in the system studied. 5 figs., 3 tabs

  3. Preparation of composites of national rubber latex (NRL) - portland cement mould. Vol. 3

    Energy Technology Data Exchange (ETDEWEB)

    Dessouki, A M; Taher, N H; El-Nahas, H H [National Center for Radiation Research and Technology, Atomic Energy Athority, Cairo (Egypt)

    1996-03-01

    The aim of this study is to prepare some polymeric mould using national rubber latex (NRL) - portland cement composites based on a delayed- action mechanism. Factors affecting the preparation process such as concentration, mixing percentage, additives and their effect on what is regarded as a delayed action coacervant combination was studied. Composites of national latex (NRL) - portland cement would were prepared as two separate parts. The stabilized natural rubber latex (NRL) 100 parts with hydroxy ethyl cellulose (HEC) 2 parts as stabilizer and a delayed - action coacervant (sodium meta silicate as a delaying agent) 5 parts on one hand and the dry blend of cement 65 parts soluble in 65 parts of water as a paste on the other hand were mixed thoroughly on site. (HEC) was added to the rubber latex to prevent the coagulation of the rubber latex with the electrolyte (sodium meta silicate) present in the rubber mixture. Two kinds of stabilization occurred in the rubber part, namely steric stabilization and the stabilization against electrolyte. The effect of delayed - action coacervant (sodium meta silicate) on the initial setting time of rubber - cement mould showed that the molding process did not occur at sodium meta silicate concentration less than 2.66 parts per 100 parts of rubber latex (phr), and the optimum concentration used was 5% parts of rubber latex. It was observed that addition of a delaying agent (Sodium meta silicate) to the rubber part enhanced the delaying mechanism in the time needed for the molding process, while the addition of the delaying agent to the cement part did not have any effect on retardation of the molding process. Chemical coacervants function mainly by reducing the {zeta} potential which is associated with the electrical double layer surrounding the latex particle. This reduction may brought about in at least three distinct ways which take place in the system studied. 5 figs., 3 tabs.

  4. Mixed Matrix Silicone and Fluorosilicone/Zeolite 4A Membranes for Ethanol Dehydration by Pervaporation

    Science.gov (United States)

    The ability of homogeneous and mixed matrix membranes prepared using standard silicone rubber, poly(dimethylsiloxane) (PDMS), and fluorosilicone rubber, poly(trifluoropropylmethylsiloxane) (PTFPMS), to dehydrate ethanol by pervaporation was evaluated. Although PDMS is generally c...

  5. Influence of melt mixer on injection molding of thermoset elastomers

    Science.gov (United States)

    Rochman, Arif; Zahra, Keith

    2016-10-01

    One of the drawbacks in injection molding is that the plasticizing screw is short such that polymers having high concentrations of additives, such as thermoset elastomers, might not mix homogeneously within the short period of time during the plasticizing stage. In this study, various melt mixers inside the nozzle chamber, together forming a mixing nozzle, were developed. Three different materials were investigated, namely nitrile butadiene rubber (NBR), ethylene propylene-diene monomer (EPDM) and fluorocarbon (FKM). The use of these melt mixers resulted in better homogeneity and properties of the molded parts despite a curing time reduction of 10 s. This was due to the increase in mixing and shearing introduced a higher rate of crosslinking formation in the molded parts.

  6. Magnetic rubber inspection (MRI)

    International Nuclear Information System (INIS)

    Carro, L.

    1997-01-01

    Magnetic Rubber Inspection (MRI) was developed to inspect for small cracks and flaws encountered in high performance aircraft. A formula of very fine magnetic particles immersed in a room temperature curing rubber is catalysed and poured into dams (retainers) on the surface of the part to be inspected. Inducing a magnetic field then causes the particles to be drawn to discontinuities in the component under test. These indicating particles are held to the discontinuity by magnetic attraction, as the rubber cures. The solid rubber cast (Replica) is then removed and examined under a microscope for indicating lines of particle concentrations. 3 refs., 6 figs

  7. Mold: Cleanup and Remediation

    Science.gov (United States)

    ... National Center for Environmental Health (NCEH) Cleanup and Remediation Recommend on Facebook Tweet Share Compartir On This ... CDC and EPA on mold cleanup, removal and remediation. Cleanup information for you and your family Homeowner’s ...

  8. Transferability of glass lens molding

    Science.gov (United States)

    Katsuki, Masahide

    2006-02-01

    Sphere lenses have been used for long time. But it is well known that sphere lenses theoretically have spherical aberration, coma and so on. And, aspheric lenses attract attention recently. Plastic lenses are molded easily with injection machines, and are relatively low cost. They are suitable for mass production. On the other hand, glass lenses have several excellent features such as high refractive index, heat resistance and so on. Many aspheric glass lenses came to be used for the latest digital camera and mobile phone camera module. It is very difficult to produce aspheric glass lenses by conventional process of curve generating and polishing. For the solution of this problem, Glass Molding Machine was developed and is spreading through the market. High precision mold is necessary to mold glass lenses with Glass Molding Machine. The mold core is ground or turned by high precision NC aspheric generator. To obtain higher transferability of the mold core, the function of the molding machine and the conditions of molding are very important. But because of high molding temperature, there are factors of thermal expansion and contraction of the mold and glass material. And it is hard to avoid the factors. In this session, I introduce following items. [1] Technology of glass molding and the machine is introduced. [2] The transferability of glass molding is analyzed with some data of glass lenses molded. [3] Compensation of molding shape error is discussed with examples.

  9. Biodiversity in rubber agroforests

    NARCIS (Netherlands)

    Beukema, Hendrien

    2013-01-01

    Jungle rubber tuinen zijn extensieve rubber agroforests die qua structuur op secundaire bossen lijken, en waarin wilde soorten door de boer worden getolereerd. Met het verdwijnen van het laaglandregenwoud rijst de vraag of de begroeiing die ervoor in de plaats komt een aantal kenmerken en functies

  10. Vulcanization of Rubber

    Indian Academy of Sciences (India)

    Temperature 140 -180°C. Sulfur. 2-3 parts per. 100 parts of rubber (phr). Accelerator 0.5-1.0 phr. ZnO ... out an experiment, he spilt a mixture of rubber and sulfur with other ingredients on a hot .... both carbon-sulfur and sulfur-nitrogen bonds -.

  11. Fabrication of Wood-Rubber Composites Using Rubber Compound as a Bonding Agent Instead of Adhesives

    Directory of Open Access Journals (Sweden)

    Dongwei Shao

    2016-06-01

    Full Text Available Differing from the hot-pressing method in the manufacturing of traditional wood-rubber composites (WRCs, this study was aimed at fabricating WRCs using rubber processing to improve water resistance and mechanical properties. Three steps were used to make WRCs, namely, fiber-rubber mixing, tabletting, and the vulcanization molding process. Ninety-six WRC panels were made with wood fiber contents of 0%–50% at rotor rotational speeds of 15–45 rpm and filled coefficients of 0.55–0.75. Four regression equations, i.e., the tensile strength (Ts, elongation at break (Eb, hardness (Ha and rebound resilience (Rr as functions of fiber contents, rotational speed and filled coefficient, were derived and a nonlinear programming model were developed to obtain the optimum composite properties. Although the Ts, Eb and Rr of the panels were reduced, Ha was considerably increased by 17%–58% because of the wood fiber addition. Scanning electron microscope images indicated that fibers were well embedded in rubber matrix. The 24 h water absorption was only 1%–3%, which was much lower than commercial wood-based composites.

  12. Fabrication of Wood-Rubber Composites Using Rubber Compound as a Bonding Agent Instead of Adhesives.

    Science.gov (United States)

    Shao, Dongwei; Xu, Min; Cai, Liping; Shi, Sheldon Q

    2016-06-14

    Differing from the hot-pressing method in the manufacturing of traditional wood-rubber composites (WRCs), this study was aimed at fabricating WRCs using rubber processing to improve water resistance and mechanical properties. Three steps were used to make WRCs, namely, fiber-rubber mixing, tabletting, and the vulcanization molding process. Ninety-six WRC panels were made with wood fiber contents of 0%-50% at rotor rotational speeds of 15-45 rpm and filled coefficients of 0.55-0.75. Four regression equations, i.e. , the tensile strength ( T s), elongation at break ( E b), hardness ( H a) and rebound resilience ( R r) as functions of fiber contents, rotational speed and filled coefficient, were derived and a nonlinear programming model were developed to obtain the optimum composite properties. Although the T s, E b and R r of the panels were reduced, H a was considerably increased by 17%-58% because of the wood fiber addition. Scanning electron microscope images indicated that fibers were well embedded in rubber matrix. The 24 h water absorption was only 1%-3%, which was much lower than commercial wood-based composites.

  13. Dynamic of taking out molding parts at injection molding

    Directory of Open Access Journals (Sweden)

    E. Ragan

    2012-10-01

    Full Text Available Most plastic parts used in automobile production are manufactured by injection molding. Their quality depends also on taking out molding and on the manipulators for it. Task of this contribution is to theoretically describe a transport of molding at taking out after injection molding in relation on its regulation. The following quantities are derived at it: the transition characteristic of the taking out system, the blocking diagram of taking out molding regulation, the amplitude and phase characteristic and the transition characteristic of action quantity at taking out molding regulation.

  14. A wide variety of injection molding technologies is now applicable to small series and mass production

    International Nuclear Information System (INIS)

    Bloß, P.; Jüttner, G.; Jacob, S.; Löser, C.; Michaelis, J.; Krajewsky, P.

    2014-01-01

    Micro plastic parts open new fields for application, e. g., to electronics, sensor technologies, optics, and medical engineering. Before micro parts can go to mass production, there is a strong need of having the possibility for testing different designs and materials including material combinations. Hence, flexible individual technical and technological solutions for processing are necessary. To manufacture high quality micro parts, a micro injection moulding machine named formicaPlast based on a two-step plunger injection technology was developed. Resulting from its design, the residence time and the accuracy problems for managing small shot volumes with reproducible high accuracy are uncompromisingly solved. Due to their simple geometry possessing smooth transitions and non adherent inner surfaces, the plunger units allow to process 'all' thermoplastics from polyolefines to high performance polymers, optical clear polymers, thermally sensitive bioresorbables, highly filled systems (the so-called powder injection molding PIM), and liquid silicon rubber (LSR, here with a special kit). The applied platform strategy in the 1K and 2K version allows integrating automation for assembling, handling and packaging. A perpendicular arrangement allows encapsulation of inserts, also partially, and integration of this machine into process chains. Considering a wide variety of different parts consisting of different materials, the high potential of the technology is demonstrated. Based on challenging industrial parts from electronic applications (2K micro MID and bump mat, where both are highly structured parts), the technological solutions are presented in more detail

  15. Fiscal 1999 achievement report on regional consortium research and development project. Regional consortium research and development of energy (High-quality low-cost metal dies for molding rubber and plastic - 2nd year); 1999 nendo gomu plastic yo kohin'i tei cost kanagata no kenkyu kaihatsu seika hokokusho. 2

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2000-03-01

    Metal die surfaces are improved in their resistance to abrasion and corrosion and, in particular, in their release from rubber materials and resistance to contamination. In an effort to develop techniques for optimum metal die surface modification, a PBII (plasma based ion implantation) unit is operated to implant ions into various kinds of metal die surfaces by means of nitrogen or fluorine gas plasma, and optimum conditions are studied by analyzing and evaluating the surface layers after treatment. In an effort to develop a novel ion implantation device to work on 3-dimensional shapes, conditions for stable ion implantation are determined, for which PBII gas concentration, arc plasma power, pulse frequency, application voltage, processing time, etc., are allowed to vary. In the quest for suitable conditions for metal die treatment by the PBII unit, tests are conducted involving natural rubber, butadiene rubber, nitrile rubber, chloroprene rubber, and ethylene propylene rubber and studies are conducted about their release from and contamination of metal dies and 3-dimensional metal dies into which ions have been implanted using fluorine plasma. (NEDO)

  16. Neurovascular Modeling: Small-Batch Manufacturing of Silicone Vascular Replicas

    Science.gov (United States)

    Chueh, J.Y.; Wakhloo, A.K.; Gounis, M.J.

    2009-01-01

    BACKGROUND AND PURPOSE Realistic, population based cerebrovascular replicas are required for the development of neuroendovascular devices. The objective of this work was to develop an efficient methodology for manufacturing realistic cerebrovascular replicas. MATERIALS AND METHODS Brain MR angiography data from 20 patients were acquired. The centerline of the vasculature was calculated, and geometric parameters were measured to describe quantitatively the internal carotid artery (ICA) siphon. A representative model was created on the basis of the quantitative measurements. Using this virtual model, we designed a mold with core-shell structure and converted it into a physical object by fused-deposit manufacturing. Vascular replicas were created by injection molding of different silicones. Mechanical properties, including the stiffness and luminal coefficient of friction, were measured. RESULTS The average diameter, length, and curvature of the ICA siphon were 4.15 ± 0.09 mm, 22.60 ± 0.79 mm, and 0.34 ± 0.02 mm-1 (average ± standard error of the mean), respectively. From these image datasets, we created a median virtual model, which was transformed into a physical replica by an efficient batch-manufacturing process. The coefficient of friction of the luminal surface of the replica was reduced by up to 55% by using liquid silicone rubber coatings. The modulus ranged from 0.67 to 1.15 MPa compared with 0.42 MPa from human postmortem studies, depending on the material used to make the replica. CONCLUSIONS Population-representative, smooth, and true-to-scale silicone arterial replicas with uniform wall thickness were successfully built for in vitro neurointerventional device-testing by using a batch-manufacturing process. PMID:19321626

  17. Smart plastic functionalization by nanoimprint and injection molding

    DEFF Research Database (Denmark)

    Zalkovskij, Maksim; Thamdrup, Lasse Højlund; Smistrup, Kristian

    2015-01-01

    In this paper, we present a route for making smart functionalized plastic parts by injection molding with sub-micrometer surface structures. The method is based on combining planar processes well known and established within silicon micro and sub-micro fabrication with proven high resolution...

  18. Design, Construction, and Evaluation of Rubber Friction Tester

    Directory of Open Access Journals (Sweden)

    Mehdi Razzaghi Kashani

    2012-12-01

    Full Text Available Coeffcient of  friction  (COF  for  rubber parts  is one of  the key parameters in their interaction with solid rough surfaces (micrometer to millimeter scales,  such  as  tire-road  interactions. COF  of  rubber  depends  on  viscoelastic properties of rubber, roughness characteristics of the counter-part surface, and process variables such as contact nominal pressure and sliding speed. Due to the need for measuring COF  for  rubber,  a  new  friction  tester, with  continuous  variation  of nominal pressure and sliding speed, was designed and constructed in order to assess the effect of above mentioned parameters. Tire tread compounds, as the most common rubber part  in  the feld of  rubber  tribology, was used  for  this purpose. Viscoelastic properties of compounds were varied by changing composition of styrene-butadiene rubber (SBR and butadiene rubber (BR in the blend. Effect of surface roughness was evaluated by using silicon-carbide papers with different roughness parameters. By statistical analysis it was shown that the designed friction tester has high accuracy in measuring the coeffcient of friction of rubber and differentiating the effective parameters. Increasing the nominal pressure led to reduction of COF and increase in sliding speed forced it through a maximum. In conclusion, the loss factor of the compound and asymmetry in roughness distribution of the counter-surface are considered as the most effective parameters on COF of rubber.

  19. Fabrication of combined-scale nano- and microfluidic polymer systems using a multilevel dry etching, electroplating and molding process

    DEFF Research Database (Denmark)

    Tanzi, Simone; Østergaard, Peter Friis; Matteucci, Marco

    2012-01-01

    Microfabricated single-cell capture and DNA stretching devices have been produced by injection molding. The fabrication scheme employed deep reactive ion etching in a silicon substrate, electroplating in nickel and molding in cyclic olefin polymer. This work proposes technical solutions to fabric......Microfabricated single-cell capture and DNA stretching devices have been produced by injection molding. The fabrication scheme employed deep reactive ion etching in a silicon substrate, electroplating in nickel and molding in cyclic olefin polymer. This work proposes technical solutions...

  20. Radiation vulcanization of rubbers

    Energy Technology Data Exchange (ETDEWEB)

    Makuuchi, Keizo [Japan Atomic Energy Research Inst., Takasaki, Gunma (Japan). Takasaki Radiation Chemistry Research Establishment

    2002-02-01

    An abstract of the radiation process of polymer materials and the polymer reaction by radiation is explained. Main radiation is 250 keV to 10 MeV of electron rays in the industry. Radiation cross-linked rubber has less the tensile strength than that by sulfur and organic peroxide crosslinking. The main origins of low tensile strength are caused by cut of backbone chain and ozone depend on radiation. Acceleration of crosslinking and short time of radiation are necessary to improve these defects. To accelerate crosslinking, we used crosslinking accelerators, for example, three poly-functional monomers (PFM). The maximum tensile strength of styrene-butadiene rubber (SBR) not added crosslinking accelerators showed 3 MPa at 110 kGy, but SBR added A-TMMT (tetramethylolmethane tetraacrylate) showed 5.5 MPa at 110 kGy. Radiation crosslinking of many kinds of rubber: isoprene (IR), SBR, CR, nitrile rubber (NBR), hydrogenated nitrile rubber (HNBR), butyl rubber (IIR), chlorinated butyl rubber (CIIR), EPM and TPE are explained. (S.Y.)

  1. Multilayer graphene rubber nanocomposites

    Science.gov (United States)

    Schartel, Bernhard; Frasca, Daniele; Schulze, Dietmar; Wachtendorf, Volker; Krafft, Bernd; Morys, Michael; Böhning, Martin; Rybak, Thomas

    2016-05-01

    Multilayer Graphene (MLG), a nanoparticle with a specific surface of BET = 250 m2/g and thus made of only approximately 10 graphene sheets, is proposed as a nanofiller for rubbers. When homogenously dispersed, it works at low loadings enabling the replacement of carbon black (CB), increase in efficiency, or reduction in filler concentration. Actually the appropriate preparation yielded nanocomposites in which just 3 phr are sufficient to significantly improve the rheological, curing and mechanical properties of different rubbers, as shown for Chlorine-Isobutylene-Isoprene Rubber (CIIR), Nitrile-Butadiene Rubber (NBR), Natural Rubber (NR), and Styrene-Butadiene Rubber (SBR). A mere 3 phr of MLG tripled the Young's modulus of CIIR, an effect equivalent to 20 phr of carbon black. Similar equivalents are observed for MLG/CB mixtures. MLG reduces gas permeability, increases thermal and electrical conductivities, and retards fire behavior. The later shown by the reduction in heat release rate in the cone calorimeter. The higher the nanofiller concentration is (3 phr, 5 phr, and 10 phr was investigated), the greater the improvement in the properties of the nanocomposites. Moreover, the MLG nanocomposites improve stability of mechanical properties against weathering. An increase in UV-absorption as well as a pronounced radical scavenging are proposed and were proved experimentally. To sum up, MLG is interesting as a multifunctional nanofiller and seems to be quite ready for rubber development.

  2. Radiation vulcanization of rubbers

    International Nuclear Information System (INIS)

    Makuuchi, Keizo

    2002-01-01

    An abstract of the radiation process of polymer materials and the polymer reaction by radiation is explained. Main radiation is 250 keV to 10 MeV of electron rays in the industry. Radiation cross-linked rubber has less the tensile strength than that by sulfur and organic peroxide crosslinking. The main origins of low tensile strength are caused by cut of backbone chain and ozone depend on radiation. Acceleration of crosslinking and short time of radiation are necessary to improve these defects. To accelerate crosslinking, we used crosslinking accelerators, for example, three poly-functional monomers (PFM). The maximum tensile strength of styrene-butadiene rubber (SBR) not added crosslinking accelerators showed 3 MPa at 110 kGy, but SBR added A-TMMT (tetramethylolmethane tetraacrylate) showed 5.5 MPa at 110 kGy. Radiation crosslinking of many kinds of rubber: isoprene (IR), SBR, CR, nitrile rubber (NBR), hydrogenated nitrile rubber (HNBR), butyl rubber (IIR), chlorinated butyl rubber (CIIR), EPM and TPE are explained. (S.Y.)

  3. US rubber markets recover

    International Nuclear Information System (INIS)

    Wood, A.

    1993-01-01

    Synthetic rubber markets in North America bounced back in no uncertain terms last year, with demand climbing an impressive 9.5%, to 2.97 million m.t.; and, according to the International Institute of Synthetic Rubber Producers (IIS-RP; Houston) latest five-year forecast, producers can look forward to a 3.3% increase in demand during 1993. This growth rate outpaced out 1992 forecast and demonstrates the resilience of the synthetic rubber industry, says William E. Tessemer, managing director of IISRP. We expect demand in 1993 to surpass 1992 and level off at a 2%/year growth rate for synthetic rubber - 2.5% including thermoplastic elastomers [TPEs]-over the 1993-97 period. The improvement reflects signs of a recovery in North America, especially the pickup in the auto and tire industry. The two major tire rubbers - styrene butadiene and polybutadiene rubber - notched up double-digit gains, and other materials that have autos uses, such as nitrile rubber and many of the specialty elastomers, also advanced strongly

  4. Rapid and Low-cost Prototyping of Medical Devices Using 3D Printed Molds for Liquid Injection Molding

    Science.gov (United States)

    Chung, Philip; Heller, J. Alex; Etemadi, Mozziyar; Ottoson, Paige E.; Liu, Jonathan A.; Rand, Larry; Roy, Shuvo

    2014-01-01

    Biologically inert elastomers such as silicone are favorable materials for medical device fabrication, but forming and curing these elastomers using traditional liquid injection molding processes can be an expensive process due to tooling and equipment costs. As a result, it has traditionally been impractical to use liquid injection molding for low-cost, rapid prototyping applications. We have devised a method for rapid and low-cost production of liquid elastomer injection molded devices that utilizes fused deposition modeling 3D printers for mold design and a modified desiccator as an injection system. Low costs and rapid turnaround time in this technique lower the barrier to iteratively designing and prototyping complex elastomer devices. Furthermore, CAD models developed in this process can be later adapted for metal mold tooling design, enabling an easy transition to a traditional injection molding process. We have used this technique to manufacture intravaginal probes involving complex geometries, as well as overmolding over metal parts, using tools commonly available within an academic research laboratory. However, this technique can be easily adapted to create liquid injection molded devices for many other applications. PMID:24998993

  5. Endurance test report of rubber sealing materials for the containment vessel

    International Nuclear Information System (INIS)

    Yamamoto, R.; Watanabe, K.; Hanashima, K.

    2015-01-01

    In the event of a nuclear power plant accident such as a core meltdown and a cooling system failure, the containment contains radioactive materials released from the reactor pressure vessel to reduce the activity of the radioactive materials and the effects of radiation in the vicinity of the plant. Since high sealing performance and high pressure resistance are required of the containment, a silicone or EPDM rubber gasket with high heat and radiation resistance is used for the sealing of the sealing boundary of the containment. In recent years, it has been shown that a large amount of steam is released into the containment in the case of a severe accident. Consequently, radiation resistance at high temperature as well as steam resistance is required of the rubber gasket placed at the sealing boundary. However, the steam resistance of silicone rubber is not necessarily as good as that of EPDM rubber. Therefore, it is necessary to evaluate the sealing characteristics of rubber gaskets in such a degrading environment in a severe accident. O. Kato et al. [1] conducted a study on the degradation status of rubber gaskets and their application limits at high temperature. However, few studies have evaluated rubber gaskets in high-temperature radiation and steam environments. In this study, we degraded silicone rubber and EPDM rubber used for the containment in the high-temperature radiation and steam environments expected to occur in a severe accident and evaluated the useful life of the rubber as a sealing material by estimating the change in its performance as a sealing material from the change in permanent compressive strain in the rubber. (author)

  6. High Cost/High Risk Components to Chalcogenide Molded Lens Model: Molding Preforms and Mold Technology

    Energy Technology Data Exchange (ETDEWEB)

    Bernacki, Bruce E.

    2012-10-05

    This brief report contains a critique of two key components of FiveFocal's cost model for glass compression molding of chalcogenide lenses for infrared applications. Molding preforms and mold technology have the greatest influence on the ultimate cost of the product and help determine the volumes needed to select glass molding over conventional single-point diamond turning or grinding and polishing. This brief report highlights key areas of both technologies with recommendations for further study.

  7. EB-promoted recycling of waste tire rubber with polyolefins

    International Nuclear Information System (INIS)

    Mészáros, László; Bárány, Tamás; Czvikovszky, Tibor

    2012-01-01

    Despite the fact that more and more methods and solutions are used in the recycling of polymers, there are still some problems, especially in the recycling of cross-linked materials such as rubber. Usually the biggest problem is the lack of compatibility between the cross-linked rubber and the thermoplastic matrix. In this study we applied ground tire rubber (GTR) as recycled material. The GTR was embedded into polyethylene (PE) and polyethylene/ethylene-vinyl acetate copolymer (PE/EVA) matrices. In order to increase the compatibility of the components electron beam (EB) irradiation was applied. The results showed that the irradiation has a beneficial effect on the polymer–GTR interfacial connection. The EB treatment increased not only the tensile strength but also the elongation at break. The irradiation had also positive effect on the impact strength properties. - Highlights: ► In this study ground tire rubber was incorporated into polyethylene (LDPE) matrix. ► Compatibilizing effects of irradiation and ethylene-vinyl acetate were investigated. ► The samples were manufactured by twin-screw extrusion and injection molding. ► Both compatibilizing methods improved the rubber-like properties of the blends. ► This improvement was especially significant when they were applied together.

  8. Characterization of Hexsyn, a polyolefin rubber.

    Science.gov (United States)

    McMillin, C R

    1987-07-01

    Hexsyn is the Goodyear Tire and Rubber Company tradename for a polyolefin rubber synthesized from 1-hexene with 3-5% methylhexadiene as the source of residual double bonds for vulcanization. Under license from Goodyear, this same polymer has been manufactured by Lord Corporation for the hinge portion of finger joint prostheses using the tradename Bion. This rubber is currently licensed to the University of Akron and to the Cleveland Clinic Foundation for use in biomedical applications, and is being used primarily for biocompatible and highly fatigue resistant rubber components in ventricular assist and artificial heart systems. Results are presented from the physical, mechanical, and biological characterization of Hexsyn. Procedures are described for the synthesis, compounding, and post-molding extraction for Hexsyn. The physical testing of Hexsyn reported includes determinations of its density at 23 and 37 degrees C, initial hardness and hardness after aging in oxygen, blood, pseudoextracellular fluid and polyethylene glycol 600, typical molecular weights determined by gel permeation chromatography/low angle laser light scattering and intrinsic viscosity, thermal analyses by differential scanning calorimetry of Hexsyn gum, and vulcanized Hexsyn after exposure to blood and blood/fatigue conditions. Also reported are results of differential thermal analyses, thermomechanical analyses of virgin and annealed samples, and thermogravimetric analyses conducted in helium and in air. Dynamic mechanical analyses of Hexsyn include Clash-Berg and Rheovibron tests. Swelling was conducted to determine lot-to-lot and sheet-to-sheet variation for quality control and also a number of solvents were used so that the polymer-solvent interaction parameters could be determined. The permeability of Hexsyn to water, water vapor, and a variety of gases is reported. The permeability by contact angle measurements, refractive index, residual solvent analyses, migration of blood components

  9. Ceramic injection molding

    International Nuclear Information System (INIS)

    Agueda, Horacio; Russo, Diego

    1988-01-01

    Interest in making complex net-shape ceramic parts with good surface finishing and sharp tolerances without machining is a driving force for studying the injection molding technique. This method consists of softhening the ceramic material by means of adding some plastic and heating in order to inject the mixture under pressure into a relatively cold mold where solidification takes place. Essentially, it is the same process used in thermoplastic industry but, in the present case, the ceramic powder load ranges between 80 to 90 wt.%. This work shows results obtained from the fabrication of pieces of different ceramic materials (alumina, barium titanate ferrites, etc.) in a small scale, using equipments developed and constructed in the laboratory. (Author) [es

  10. Fabrication of novel AFM probe with high-aspect-ratio ultra-sharp three-face silicon nitride tips

    NARCIS (Netherlands)

    Vermeer, Rolf; Berenschot, Johan W.; Sarajlic, Edin; Tas, Niels Roelof; Jansen, Henricus V.

    In this paper we present the wafer-scale fabrication of molded AFM probes with high aspect ratio ultra-sharp three-plane silicon nitride tips. Using $\\langle$111$\\rangle$ silicon wafers a dedicated process is developed to fabricate molds in the silicon wafer that have a flat triangular bottom

  11. Influence of Rubber Powders on Foaming Behavior and Mechanical Properties of Foamed Polypropylene Composites

    Directory of Open Access Journals (Sweden)

    HE Yue

    2017-02-01

    Full Text Available Polypropylene/rubber powders composites with different kinds of rubber powders were foamed by injection molding machine equipped with volume-adjustable cavity. The effect of dispersity of rubber powders and crystallization behavior of composites on the foaming behavior and mechanical properties was investigated. The results show that the addition of rubber powders can improve the cell structure of foamed PP with fine and uniform cell distribution. And cell density and size of PP/PP-MAH/NBR foams are 7.64×106cell/cm3 and 29.78μm respectively, which are the best among these foams. Combining cell structures with mechanical properties, notch impact strength of PP/PP-MAH/CNBR composites increases approximately by 2.2 times while tensile strength is reduced just by 26% compared with those of the pure PP. This indicates that PP/PP-MAH/CNBR composites are ideal foamed materials.

  12. CT use for nasopharingeal molds realization in endocavitary brachytherapy

    International Nuclear Information System (INIS)

    Lopez, J. Torrecilla; Crispin, V.; Chust, M.; Guinot, J.; Arribas, L.; Mengual, J.; Carrasco, P.; Miragall, E.; Hernandez, A.; Guardino, C.; Carrascosa, M.; Cardenal, R.; Casana, M.; Prats, C.

    1996-01-01

    Purpose: We present the following procedure for the making of individual molds with dental silicone for endocavitary brachytherapy of nasopharingeal cancer aided by CT scan. Procedure: Head immobilization during the realization of nasopharynx CT. Planification of treatment using these CT images, to determine the optimum position of radioactive sources. Printing on paper CT images with the nasopharynx contoured walls and the radioactive sources position. Realization of the mold in plastiline with the aid of the cuts of printer paper cut out with the nasopharynx form. Obtaining of the negative of the mold of plastiline by means of the use of alginate. Placement of two number 20 rectal rigid catheters with metal malleable bars inside them, in order to give them an adequate form in relation to the previous carried out planning. Filling in of alginato negative, where rectal catheters were placed, with Provil MCD Bayer Dental, a silicone based material for precision impression. We recommend to crossing the catheters' end with a number 2 silk thread to secure the catheter. An end of the silk thread is left outside the mold in order to help the extraction at the end of application. We advise to carry out a neuroleptic anaesthesia for its insertion, for the purpose of achieving a soft palate suitable relaxation. It makes the insertion easier. Repeat CT with the mold and phantoms in position to know a definitive dose distribution calculation. Conclusion: This method avoids the necessity of general anaesthesia in the realization of individual molds of nasopharyx for endocavitary brachytherapy and it improves the implant dosimetry

  13. Parylene C coating for high-performance replica molding.

    Science.gov (United States)

    Heyries, Kevin A; Hansen, Carl L

    2011-12-07

    This paper presents an improvement to the soft lithography fabrication process that uses chemical vapor deposition of poly(chloro-p-xylylene) (parylene C) to protect microfabricated masters and to improve the release of polymer devices following replica molding. Chemical vapor deposition creates nanometre thick conformal coatings of parylene C on silicon wafers having arrays of 30 μm high SU8 pillars with densities ranging from 278 to 10,040 features per mm(2) and aspect ratios (height : width) from 1 : 1 to 6 : 1. A single coating of parylene C was sufficient to permanently promote poly(dimethyl)siloxane (PDMS) mold release and to protect masters for an indefinite number of molding cycles. We also show that the improved release properties of parylene treated masters allow for fabrication with hard polymers, such as poly(urethane), that would otherwise not be compatible with SU8 on silicon masters. Parylene C provides a robust and high performance mold release coating for soft lithography microfabrication that extends the life of microfabricated masters and improves the achievable density and aspect ratio of replicated features.

  14. Enhanced Injection Molding Simulation of Advanced Injection Molds

    Directory of Open Access Journals (Sweden)

    Béla Zink

    2017-02-01

    Full Text Available The most time-consuming phase of the injection molding cycle is cooling. Cooling efficiency can be enhanced with the application of conformal cooling systems or high thermal conductivity copper molds. The conformal cooling channels are placed along the geometry of the injection-molded product, and thus they can extract more heat and heat removal is more uniform than in the case of conventional cooling systems. In the case of copper mold inserts, cooling channels are made by drilling and heat removal is facilitated by the high thermal conductivity coefficient of copper, which is several times that of steel. Designing optimal cooling systems is a complex process; a proper design requires injection molding simulations, but the accuracy of calculations depends on how precise the input parameters and boundary conditions are. In this study, three cooling circuit designs and three mold materials (Ampcoloy 940, 1.2311 (P20 steel, and MS1 steel were used and compared using numerical methods. The effect of different mold designs and materials on cooling efficiency were examined using calculated and measured results. The simulation model was adjusted to the measurement results by considering the joint gap between the mold inserts.

  15. Performance of molded plastic scintillators

    International Nuclear Information System (INIS)

    Gen, N.S.; Leman, V.E.; Solomonov, V.M.

    1989-01-01

    The performance of molded plastic scintillators is studied. The plastic scintillators studied were formed by transfer molding and intrusion from a scintillation composition consisting of polystyrene and a standard system of luminescent additives: 2 mass % of paraterphenyl + 0.06 mass % 1,4-di-/2-[5-phenyloxazoyly]/benzene and a plasticizer. The combined effect of mechanical load and temperature was studied. The effect of radiation on molded plastic scintillators was studied using gamma radiation from a 60 Co source. The studies show that the main operating characteristics of molded plastic scintillators are on a par with those of polymerized plastic scintillators. At the same time, molded plastic scintillators are superior in thermal stability at temperatures below the glass transition temperature and with respect to their working temperature range

  16. Compression Molding of Composite of Recycled HDPE and Recycled Tire Particles

    Science.gov (United States)

    Liu, Ping; Waskom, Tommy L.; Chen, Zhengyu; Li, Yanze; Peng, Linda

    1996-01-01

    Plastic and rubber recycling is an effective means of reducing solid waste to the environment and preserving natural resources. A project aimed at developing a new composite material from recycled high density polyethylene (HDPE) and recycled rubber is currently being conducted at Eastern Illinois University. The recycled plastic pellets with recycled rubber particles are extruded into some HDPE/rubber composite strands. The strand can be further cut into pellets that can be used to fabricate other material forms or products. This experiment was inspired by the above-mentioned research activity. In order to measure Durometer hardness of the extruded composite, a specimen with relatively large dimensions was needed. Thus, compression molding was used to form a cylindrical specimen of 1 in. diameter and 1 in. thickness. The initial poor quality of the molded specimen prompted a need to optimize the processing parameters such as temperature, holding time, and pressure. Design of experiment (DOE) was used to obtain optimum combination of the parameters.

  17. Novel Techniques for Characterizing and Understanding the Response of Rubbers and Rubber-Based Composites to Impact Loading

    Science.gov (United States)

    2016-09-30

    obtained from the drop -weight simulations at the temperature ranges from 60 to -12 °C and the given nitrile and silicone rubber relaxation curves...characterising the high rate properties of low impedance polymers. In particular, the difficulties of testing materials with low wavespeeds are...addressed using two different methods based on wave propagation: 1) Optical measurements of the evolution of displacement fields induced by stress wave

  18. QENS investigation of filled rubbers

    CERN Document Server

    Triolo, A; Desmedt, A; Pieper, J K; Lo Celso, F; Triolo, R; Negroni, F; Arrighi, V; Qian, H; Frick, B

    2002-01-01

    The polymer segmental dynamics is investigated in a series of silica-filled rubbers. The presence of inert fillers in polymers greatly affects the mechanical and physical performance of the final materials. For example, silica has been proposed as a reinforcing agent of elastomers in tire production. Results from quasielastic neutron scattering and Dynamic Mechanical Thermal Analysis (DMTA) measurements are presented on styrene-ran-butadiene rubber filled with silica. A clear indication is obtained of the existence of a bimodal dynamics, which can be rationalized in terms of the relaxation of bulk rubber and the much slower relaxation of the rubber adsorbed on the filler surface. (orig.)

  19. Rapid control of mold temperature during injection molding process

    Energy Technology Data Exchange (ETDEWEB)

    Liparoti, Sara; Titomanlio, Giuseppe [Department of Industrial Engineering, University of Salerno Via Giovanni Paolo II, 132, 84084 Fisciano (Italy); Hunag, Tsang Min; Cakmak, Mukerrem [Department of Polymer Engineering, The University of Akron, Akron, OH 44325 (United States); Sorrentino, Andrea [Institute for Polymers, Composite and Biomaterials (IPCB) - CNR, P. Enrico Fermi 1, 80055 Portici (Italy)

    2015-05-22

    The control of mold surface temperature is an important factor that determines surface morphology and its dimension in thickness direction. It can also affect the frozen molecular orientation and the mold surface replicability in injection molded products. In this work, thin thermally active films were used to quickly control the mold surface temperature. In particular, an active high electrical conductivity carbon black loaded polyimide composites sandwiched between two insulating thin polymeric layers was used to condition the mold surface. By controlling the heating time, it was possible to control precisely the temporal variation of the mold temperature surface during the entire cycle. The surface heating rate was about 40°C/s and upon contact with the polymer the surface temperature decreased back to 40°C within about 5 s; the overall cycle time increased only slightly. The effect on cross section sample morphology of samples of iPP were analyzed and discussed on the basis of the recorded temperature evolution.

  20. Functional nanostructures on injection molded plastic

    DEFF Research Database (Denmark)

    Johansson, Alicia Charlotte; Søgaard, Emil; Andersen, Nis Korsgaard

    Nanotechnology can be used to make inexpensive plastic parts with functional surfaces. The plastic parts can be molded using a standard injection molding process. The nanostructures are directly transferred from the surface of the molding tool to the surface of the molded plastic part during...

  1. Injection Molding of High Aspect Ratio Nanostructures

    DEFF Research Database (Denmark)

    Matschuk, Maria; Larsen, Niels Bent

    We present a process for injection molding of 40 nm wide and >100 nm high pillars (pitch: 200 nm). We explored the effects of mold coatings and injection molding conditions on the replication quality of nanostructures in cyclic olefin copolymer. We found that optimization of molding parameters...

  2. Study on the properties of blend rubber prepared with grafted rubber and irradiated rubber by Gamma Rays

    International Nuclear Information System (INIS)

    Dafader, N. C.; Haque, M. E.; Islam, K. A.

    2004-05-01

    The blend rubbers were prepared by mixing γ-rays irradiated and monomer grafted rubbers. The monomers, methyl methacrylate (MMA) and styrene were used separately to prepare grafted rubber by exposure to radiation. The physico-chemical properties of the blend rubbers were evaluated. The tensile strength and elongation at break of the blend rubbers decrease whereas modulus at 500% elongation, swelling ratio and permanent set increase with the increased proportion of grafted rubber in the blend. The tear strength of the blend between irradiated and styrene grafted rubbers increases with the increased proportion of grafted rubber but that of the blend of irradiated and MMA grafted rubbers remains almost constant. The blend rubber could be used for special type of application like rubber thread, tube, catheter etc

  3. The Use of Ionizing Radiation in the Vulcanization of Silicon Rubber; Utilisation des radiations ionisantes pour la vulcanisation du caoutchouc au silicone; Ispol'zovanie ioniziruyushchikh izluchenij dlya vulkanizatsii silikonovogo kauchuka; Empleo de las radiaciones ionizantes en la vulcanizacion del caucho de siliconas

    Energy Technology Data Exchange (ETDEWEB)

    Kuzminsky, A S; Nikitina, T S; Oksentevich, L A [Rubber Research Institute, Moscow, Union of Soviet Socialist Republics (Russian Federation)

    1960-07-15

    Main purpose of the work - a detailed study of the properties of materials obtained by irradiating mixtures of polydimethylsiloxan e rubber and various fillers (special silicic acid, titanium dioxide, flue dust, chimney soot and lamp black). The irradiation was done with a powerful X-ray unit and a Co{sup 60} gamma-ray source of 20,000 gr. radium equivalent. The relative speed of formation of the space lattice of the vulcanized material was evaluated (by the size of the equilibrium constant and the maximum degree of swelling in benzene). Changes in tensile strength and specific elongation during the irradiation process were studied. The optimum vulcanization regime was chosen and the basic physico-mechanical characteristics of the vulcanized materials were defined. Changes in the properties of the irradiated vulcanized material during hot aging at temperatures of 150{sup o}, 200{sup o} and 250{sup o} were studied. Irradiation in vulcanization removes the necessity for carrying out the process at high temperatures and for keeping the product under controlled temperature conditions for long periods after vulcanization. This new method of vulcanizing allows the use of carbon black as a filler. The use of ionizing radiation makes it possible to simplify the technique of vulcanizing silicon rubber and to improve the properties of the vulcanized material. (author) [French] L'etude porte avant tout sur les proprietes des matieres qu'on obtient apres avoir expose a des radiations du caoutchouc au polydimethyl-siloxane melange a des produits d'addition differents (acide silicique special, bioxyde de titane, noir de fumee en poudre impalpable obtenu au four et a la lampe). L'exposition aux radiations s'effectuait dans une installation puissante de rayons X et avec une source de rayonnement gamma en {sup 60}Co avec une activite de 20 000 g. eq. ra. Les auteurs ont evalue la vitesse relative de formation du reseau spatial des vulcanisants (selon la grandeur du module d

  4. White mold of Jerusalem artichoke

    Science.gov (United States)

    Jerusalem artichoke (Helianthus tuberosus) is a Native American food plant closely related to the common sunflower (Helianthus annuus). Tubers of Jerusalem artichoke are increasingly available in retail grocery outlets. White mold (Sclerotinia stem rot), caused by the fungus, Sclerotinia sclerotioru...

  5. Nitrile rubber and carboxylated nitrile rubber resistance to soybean biodiesel

    Directory of Open Access Journals (Sweden)

    Felipe Nunes Linhares

    2018-03-01

    Full Text Available Abstract Biodiesel has been considered a suitable substitute for petroleum diesel, but their chemical composition differs greatly. For this reason, biodiesel interacts differently than petroleum diesel with various materials, including rubbers. Therefore, the resistance of some elastomers should be thoroughly evaluated, specifically those which are commonly used in automotive industry. Nitrile rubber (NBR is widely used to produce vehicular parts that are constantly in contact with fuels. This paper aimed to assess the resistance of carboxylated nitrile rubber (XNBR with 28% of acrylonitrile content to soybean biodiesel in comparison with non-carboxylated nitrile rubber samples, with high and medium acrylonitrile content (33 and 45%. NBR with medium acrylonitrile content showed little resistance to biodiesel. However, carboxylated nitrile rubber even with low acrylonitrile content had similar performance to NBR with high acrylonitrile content.

  6. Molded polymer solar water heater

    Science.gov (United States)

    Bourne, Richard C.; Lee, Brian E.

    2004-11-09

    A solar water heater has a rotationally-molded water box and a glazing subassembly disposed over the water box that enhances solar gain and provides an insulating air space between the outside environment and the water box. When used with a pressurized water system, an internal heat exchanger is integrally molded within the water box. Mounting and connection hardware is included to provide a rapid and secure method of installation.

  7. Fracture behavior of rubber powder modified rubber blends applied for conveying belt top covers

    OpenAIRE

    Euchler, Eric; Stocek, Radek; Gehde, Michael; Bunzel, Jörg-Michael; Saal, Wolfgang; Kipscholl, Reinhold

    2016-01-01

    The aim of this study is concentrated on the experimental investigation of wear resistance of rubber powder modified rubber blends. Styrene-Butadiene-Rubber (SBR) blends applied for conveying belt top covers have been modified by ground rubber (rubber powder) based on SBR. We theoretically described the rubber wear mechanism due to loading conditions occurring at conveyor belts in the field, to simulate wear behavior of top cover rubber materials. An own developed testing equipment based on g...

  8. Perfect sound insulation property of reclaimed waste tire rubber

    Science.gov (United States)

    Ubaidillah, Harjana, Yahya, Iwan; Kristiani, Restu; Muqowi, Eki; Mazlan, Saiful Amri

    2016-03-01

    This article reports an experimental investigation of sound insulation and absorption performance of a materials made of reclaimed ground tire rubber which is known as un-recyclable thermoset. The bulk waste tire is processed using single step recycling methods namely high-pressure high-temperature sintering (HPHTS). The bulk waste tire is simply placed into a mold and then a pressure load of 3 tons and a heating temperature of 200°C are applied to the mold. The HPHTS conducted for an hour and then it is cooled in room temperature. The resulted product is then evaluated the acoustical properties namely sound transmission loss (STL) and sound absorption coefficient using B&K Tube Kit Type 4206-T based on ISO 10534-2, ASTM E1050 and ASTM E2611. The sound absorption coefficient is found about 0.04 until 0.08 while STL value ranges between 50 to 60 dB. The sound absorption values are found to be very low (<0.1), while the average STL is higher than other elastomeric matrix found in previous work. The reclaimed tire rubber through HPHTS technique gives good soundproof characteristic.

  9. Research of a Novel Three-dimensional Force Flexible Tactile Sensor Based on Conductive Rubber

    Directory of Open Access Journals (Sweden)

    Fei Xu

    2010-09-01

    Full Text Available A novel three-dimensional force flexible tactile sensor using conductive rubber with "overall injection molding" technique is presented. The sensor is based on conductive rubber’s force-sensitive property. The sensor is flexible and can measure 3-D force. The rubber’s characteristics, the sensor’s structure and its principle are described. The results of simulation will be also presented.

  10. PROPERTIES TYRE TREAD RUBBERS DEPENDING ON PARTICULARITY OF RUBBER COMPOUND

    Directory of Open Access Journals (Sweden)

    Z. S. Shashok

    2014-01-01

    Full Text Available Summary. The results of studies of the elastomeric compositions based on natural rubber containing curatives different ratio "curing agent : vulcanization accelerator" listed in this article. Influence of the composition of the vulcanizing group on stress-strain and elastic- deformation properties of tire tread rubber was installed. It has been shown that a significant effect on thermo-oxidative aging of vulcanizates was the composition of the vulcanizing group. Results of studies resistance tread rubber to exposure to elevated temperatures were presented . Vulcanizates differing type and density by varying the cross-linking ratio of "curing agent : vulcanization accelerator" were obtained . Research results in the formation of rubber resistance and crack growth at different temperatures were presented. Revealed that the best education and resistance to tear propagation under normal conditions characterized by rubber ratio "curing agent : vulcanization accelerator" equal to 1.5:1. It has been established that a dynamic endurance study rubbers depends largely on the nature and concentration of the cross-linking cross-links and movable promote increase efficiency due to the grid and reduce the sulfidity rearrangement. During loading mode alternating deformations at elevated temperatures lability of polysulfide bonds negatively affects the performance of rubber, and the decisive role of providing strength and thermal cross-linking. It is shown that the performance of the spatial grid rubbers allow indirectly judge the dynamic vulcanizates endurance and predict performance rubbers at elevated temperatures under conditions of repeated cyclic deformation. Revealed that the vulcanizing system containing sulfur and vulcanization accelerator TBBS 1:2, promotes the formation of the optimal structure of vulcanized rubber , which provides the best resistance to repeated cyclic deformations in the operating temperatures of the tire.

  11. Lignocellulosic fiber reinforced rubber composites

    CSIR Research Space (South Africa)

    Jacob John, Maya

    2009-04-01

    Full Text Available Natural Rubber (NR) is a naturally occurring elastomeric polymer of isoprene (2-methyl-1,3-butadiene). It can be extracted from latex of only one kind of tree, the Hevea braziliensis. Hevea rubber is produced in many tropical regions of Southeast...

  12. Crack Velocities in Natural Rubber.

    Science.gov (United States)

    1982-05-01

    vulcanized natural rubber (3). The surprisingly low value for natural rubber was attributed to highly anisotropic elastic behavior at high strains...Dr. R.L. Rabie Hercules Incorporated WX-2, MS-952 Alleghany Ballistic Lab Los Alamos National Lab. P.O. Box 210 P.O. Box 1663 Washington, D.C. 21502

  13. Alternative sources of natural rubber

    NARCIS (Netherlands)

    Mooibroek, H.; Cornish, K.

    2000-01-01

    Rubber (cis-1,4-polyisoprene) is one of the most important polymers naturally produced by plants because it is a strategic raw material used in more than 40,000 products, including more than 400 medical devices. The sole commercial source, at present, is natural rubber harvested from the Brazilian

  14. Infrared Spectroscopic Study on Structural Change and Interfacial Interaction in Rubber Composites Filled with Silica-Kaolin Hybrid Fillers

    Science.gov (United States)

    Chen, Y.; Guan, J.; Hu, H.; Gao, H.; Zhang, L.

    2016-07-01

    A series of natural rubber/styrene butadiene rubber/polybutadiene rubber composites was prepared with nanometer silica and micron kaolin by a dry modification process, mechanical compounding, and mold vulcanization. Fourier transform infrared spectroscopy and a scanning electron microscope were used to investigate the structural changes and interfacial interactions in composites. The results showed that the "seesaw" structure was formed particularly with the incorporation of silica particles in the preparation process, which would be beneficial to the dispersibility of fillers in the rubber matrix. The kaolinite platelets were generally arranged in directional alignment. Kaolinite with smaller particle size and low-defect structure was more stable in preparation, but kaolinite with larger particle size and high defect structure tended to change the crystal structure. The composite prepared in this research exhibited excellent mechanical and thermal properties.

  15. Robotically enhanced rubber hand illusion.

    Science.gov (United States)

    Arata, Jumpei; Hattori, Masashi; Ichikawa, Shohei; Sakaguchi, Masamichi

    2014-01-01

    The rubber hand illusion is a well-known multisensory illusion. In brief, watching a rubber hand being stroked by a paintbrush while one's own unseen hand is synchronously stroked causes the rubber hand to be attributed to one's own body and to "feel like it's my hand." The rubber hand illusion is thought to be triggered by the synchronized tactile stimulation of both the subject's hand and the fake hand. To extend the conventional rubber hand illusion, we introduce robotic technology in the form of a master-slave telemanipulator. The developed one degree-of-freedom master-slave system consists of an exoskeleton master equipped with an optical encoder that is worn on the subject's index finger and a motor-actuated index finger on the rubber hand, which allows the subject to perform unilateral telemanipulation. The moving rubber hand illusion has been studied by several researchers in the past with mechanically connected rigs between the subject's body and the fake limb. The robotic instruments let us investigate the moving rubber hand illusion with less constraints, thus behaving closer to the classic rubber hand illusion. In addition, the temporal delay between the body and the fake limb can be precisely manipulated. The experimental results revealed that the robotic instruments significantly enhance the rubber hand illusion. The time delay is significantly correlated with the effect of the multisensory illusion, and the effect significantly decreased at time delays over 100 ms. These findings can potentially contribute to the investigations of neural mechanisms in the field of neuroscience and of master-slave systems in the field of robotics.

  16. Closure of large wounds using rubber bands in rabbits

    Directory of Open Access Journals (Sweden)

    Maria Angélica Baron Magalhães

    Full Text Available OBJECTIVE: to verify the effectiveness of the rubber elastic band in the treatment of large wounds of the body wall of rabbits by means of traction of its edges. METHODS: we studied 30 New Zealand rabbits, divided into three groups (n=10: Group 1- healing by secondary intention; Group 2- removal and eutopic repositioning of skin as full thickness skin graft; Group 3- Approximation of wound edges with elastic rubber band. In all animals, we removed a segment of the back skin and subcutaneous tissue down to the fascia, in accordance with an acrylic mold of 8cm long by 12cm wide. All animals were observed for 21 days. RESULTS: two animals of groups 1 and 2 had wound abscess. In Group 2, there was partial or total graft loss in 90% of animals. The complete closure of the wounds was observed in four animals of Group 1, six of Group 2 and eight of Group 3. There was no difference between the scar resistance values of groups 2 and 3, which were higher than those in Group 1. The scars of the three groups were characterized by the presence of mature connective tissue mixed with blood vessels and inflammatory infiltration, predominantly polymorphonuclear. CONCLUSION: the tensile strength of the wound edges with rubber elastic band is as efficient as the skin graft to treat rabbits' large body wounds.

  17. Nano-reinforcement of tire rubbers: silica-technology for natural rubber : exploring the infuence of non-rubber constituents on the natural rubber-silica system

    NARCIS (Netherlands)

    Sarkawi, S.S.

    2013-01-01

    Natural rubber is a renewable resource material with outstanding properties which offers significant advantages over its counterparts, the fossil-resource synthetic rubbers. In fact, a natural rubber tree is an efficient carbon dioxide sequester. Since natural rubber is a natural product, it is

  18. Solubility Study of Curatives in Various Rubbers

    NARCIS (Netherlands)

    Guo, R.; Talma, Auke; Datta, Rabin; Dierkes, Wilma K.; Noordermeer, Jacobus W.M.

    2008-01-01

    The previous works on solubility of curatives in rubbers were mainly carried out in natural rubber. Not too much information available on dissimilar rubbers and this is important because most of the compounds today are blends of dissimilar rubbers. Although solubility can be expected to certain

  19. Fabrication and characterization of injection molded multi level nano and microfluidic systems

    DEFF Research Database (Denmark)

    Matteucci, Marco; Christiansen, Thomas Lehrmann; Tanzi, Simone

    2013-01-01

    We here present a method for fabrication of multi-level all-polymer chips by means of silicon dry etching, electroplating and injection molding. This method was used for successful fabrication of microfluidic chips for applications in the fields of electrochemistry, cell trapping and DNA elongati...

  20. The evaluation of tetrabutylamonium bis(4-ethylphenylsulphonyldithiocarbimate)zincate(II) (ZNIBU) efficiency as a reclaiming agent for styrene-butadiene rubber (SBR)

    International Nuclear Information System (INIS)

    Moreno, Pedro H.H.; Visconte, Leila L.Y.; Pacheco, Elen B.A.V.; Tavares, Eder C.

    2015-01-01

    In recent years, the production of rubber waste has been reported as a serious environmental problem. The chemical structure of rubbers (crosslinked, insoluble and infusible polymers) makes its reprocessing very difficult, unlike thermoplastics. The most common methods to treat rubber waste are of thermal, mechanical and chemical nature, wherein the chemical methods the purpose is to regenerate the rubber. Early studies with tetrabutylamonium bis(4-methylphenylsulphonyldithiocarbimate)zincate(II) (ZNIBU) point to its ability as an accelerator in the rubber curing process. In this work, this zinc complex was evaluated as a chemical regeneration agent. ZNIBU was synthesized and characterized by Nuclear Magnetic Resonance ("1"3C NMR) and Fourier Transform Infrared Spectroscopy (FTIR). The mixture of virgin SBR with vulcanization ingredients was performed in a two-roll mill, and the composition was then vulcanized and molded on a hydraulic press. The synthesized ZNIBU was then mixed with the vulcanized rubber and devulcanization was observed. Finally, the devulcanized elastomeric composition was revulcanized. The revulcanization of SBR regenerated with ZNIBU led to the formation of a rubber with maximum torque near the maximum torque of the virgin vulcanized rubber. After adjusting the optimal conditions of regeneration, mechanical tests will be carried out (tensile strength, tear strength and hardness) for the specimens of both vulcanized and revulcanized rubbers in order to compare their mechanical properties. (author)

  1. Frequency and amplitude dependences of molding accuracy in ultrasonic nanoimprint technology

    International Nuclear Information System (INIS)

    Mekaru, Harutaka; Takahashi, Masaharu

    2009-01-01

    We use neither a heater nor ultraviolet lights, and are researching and developing an ultrasonic nanoimprint as a new nano-patterning technology. In our ultrasonic nanoimprint technology, ultrasonic vibration is not used as a heat generator instead of the heater. A mold is connected with an ultrasonic generator, and mold patterns are pushed down and pulled up at a high speed into a thermoplastic. Frictional heat is generated by ultrasonic vibration between mold patterns and thermoplastic patterns formed by an initial contact force. However, because frictional heat occurs locally, the whole mold is not heated. Therefore, a molding material can be comprehensively processed at room temperature. A magnetostriction actuator was built into our ultrasonic nanoimprint system as an ultrasonic generator, and the frequency and amplitude can be changed between dc–10 kHz and 0–4 µm, respectively. First, the ultrasonic nanoimprint was experimented by using this system on polyethylene terephthalate (PET, T g = 69 °C), whose the glass transition temperature (T g ) is comparatively low in engineering plastics, and it was ascertained that the most suitable elastic material for this technique was an ethyl urethane rubber. In addition, we used a changeable frequency of the magnetostriction actuator, and nano-patterns in an electroformed-Ni mold were transferred to a 0.5 mm thick sheet of PET, polymethylmethacrylate (PMMA) and polycarbonate (PC), which are typical engineering plastics, under variable molding conditions. The frequency and amplitude dependence of ultrasonic vibration to the molding accuracy were investigated by measuring depth and width of imprinted patterns. As a result, regardless of the molding material, the imprinted depth was changed drastically when the frequency exceeded 5 kHz. On the other hand, when the amplitude of ultrasonic vibration grew, the imprinted depth gradually deepened. Influence of the frequency and amplitude of ultrasonic vibration was not

  2. Tribological Properties of Silicone Rubber-Based Ceramizable Composites Destined for Wire Covers. Part II. Studies of Ball-on-Plate, Plate-on-Plate and Ring-on-Plate Friction Contact

    Directory of Open Access Journals (Sweden)

    R. Anyszka

    2016-09-01

    Full Text Available Tribological properties of commercially available silicone-based ceramizable composites were studied. Friction forces of three different types of ceramizable composites were measured against three different-shape steel samples. Each friction pair contact was loaded with 15, 30, 45 or 60 N. Conducted studies reveal that tribological behavior of the composites vary considerably depending on the composite type and friction contact. However, friction force was increasing with an increase of the load, which mean that the composites behave accordingly to the classic friction theory.

  3. Nitrile rubber and carboxylated nitrile rubber resistance to soybean biodiesel

    OpenAIRE

    Felipe Nunes Linhares; Cléverson Fernandes Senra Gabriel; Ana Maria Furtado de Sousa; Marcia Christina Amorim Moreira Leite; Cristina Russi Guimarães Furtado

    2018-01-01

    Abstract Biodiesel has been considered a suitable substitute for petroleum diesel, but their chemical composition differs greatly. For this reason, biodiesel interacts differently than petroleum diesel with various materials, including rubbers. Therefore, the resistance of some elastomers should be thoroughly evaluated, specifically those which are commonly used in automotive industry. Nitrile rubber (NBR) is widely used to produce vehicular parts that are constantly in contact with fuels. T...

  4. Process for molding improved polyethylene

    International Nuclear Information System (INIS)

    Kanai, Masanori; Aine, Norio; Nakada, Shinsaku.

    1962-01-01

    Various configurations in size and shape of polyethylene are molded by: (a) irradiating powders of polyethylene with ionizing radiations in the presence of oxygen to the extent of producing substantially no cross-linking among the molecules of polyethylene, and thereafter (b) molding the thus irradiated powders of polyethylene at 100-250 0 C to cross-link the molding. In this process, a uniform and desirable degree of cross-linking and any desirable configuration are provided for the polyethylene molding. Any extruder and any molding machine producing heat can be employed in this process. In embodiments, the radiation dose units may preferably be 1x10 6 to 1.5x10 7 roentgen. The ionizing radiations may be X-rays, gamma-rays or electron beams, but preferably gamma-rays. The preheating prior to molding may be effected in vacuum, in inert gas, or in oxygen at 100-250 0 C, but preferably in oxygen at 100 0 C. In an example, a polyethylene powder of 100 mesh was irradiated with gamma-rays from a Co-60 source with a dose of 3.1x10 6 r at a dose rate of 5.5x10 4 r/hr in air, then preheated in air at 80 0 C for 1 hr, and finally extruded to form a rod of 5 mm phi at 200 0 C. max. The degree of product cross-linking was 0% after irradiation in step (a), and 38% after heating in step (b). (Iwakiri, K.)

  5. The Cyclization of natural rubber

    International Nuclear Information System (INIS)

    Mirzataheri, M.

    2000-01-01

    The effect of solvent, temperature, time, weight percent of catalyst on the rate and mechanism of cyclization of natural rubber was studied in toluene and xylene solutions having tin tetra chloride catalyst (SnCl 4 ). Iodo metric titration show, with 8% SnCl 4 (based on polymer weight) cyclization occurs, leaving 27.4% of the total unsaturation. Infrared spectra of cyclized natural rubber show decreased absorption intensity at 840 and 780 cm -1 which are characteristic bands of the linear polymer and the appearance of absorption band at 890 cm -1 as cycles were formed. By using this chemical modification, natural rubber is transformed into a resinous thermoplastic, hard, non rubbery cyclized material with much less unsaturation than the original rubber, which could find commercial applications ad adhesives, printing inks, industrial and ship paints

  6. Facts about Stachybotrys chartarum and Other Molds

    Science.gov (United States)

    ... there is moisture from water damage, excessive humidity, water leaks, condensation, water infiltration, or flooding. Constant moisture is ... visible mold. The conditions causing mold (such as water leaks, condensation, infiltration, or flooding) should be corrected to ...

  7. Stability of FDTS monolayer coating on aluminum injection molding tools

    DEFF Research Database (Denmark)

    Cech, Jiri; Taboryski, Rafael J.

    2012-01-01

    microns can obliterate small features. The nanoimprint lithography community extensively uses functional monolayer coatings on silicon/SiO2 lithographic stamps [7–11]. This treatment dramatically reduces stiction, and improves yield and quality of replicated nanostructures. Here we report on a fluorinated...... trichloro-silane based coating deposited on aluminum or its alloys by molecular vapor deposition. We have tested the stability of this coating in challenging conditions of injection molding, an environment with high shear stress from the molten polymer, pressures up to 200 MPa, temperatures up to 250 ◦C...

  8. Silane based coating of aluminium mold

    DEFF Research Database (Denmark)

    2013-01-01

    having at least one closed cavity is provided, at least one surface of the at least one cavity being an aluminium surface coated with a silane based coating layer. The silane based anti-stiction coating improves the anti-stiction properties of the mold which may allow for molding and demolding...... of structures which would otherwise be difficult to mold. The resistance of the coated aluminium mold is significantly improved by applying a silane-based coating layer....

  9. Tribology Aspect of Rubber Shock Absorbers Development

    Directory of Open Access Journals (Sweden)

    M. Banić

    2013-09-01

    Full Text Available Rubber is a very flexible material with many desirable properties Which enable its broad use in engineering practice. Rubber or rubber-metal springs are widely used as anti-vibration or anti-shock components in technical systems. Rubber-metal springs are usually realized as a bonded assembly, however especially in shock absorbers, it is possible to realize free contacts between rubber and metal parts. In previous research it authors was observed that friction between rubber and metal in such case have a significant influence on the damping characteristics of shock absorber. This paper analyzes the development process of rubber or rubber-metal shock absorbers realized free contacts between the constitutive parts, starting from the design, construction, testing and operation, with special emphasis on the development of rubber-metal springs for the buffing and draw gear of railway vehicles.

  10. Mold production for polymer optics

    Science.gov (United States)

    Boerret, Rainer; Raab, Jonas; Speich, Marco

    2014-09-01

    The fields of application for polymer optics are huge and thus the need for polymer optics is steadily growing. Most polymer optics are produced in high numbers by injection molding. Therefore molds and dies that fulfill special requirements are needed. Polishing is usually the last process in the common process chain for production of molds for polymer optics. Usually this process step is done manually by experienced polishers. Due to the small number of skilled professionals and health problems because of the monotonous work the idea was to support or probably supersede manual polishing. Polishing using an industrial robot as movement system enables totally new possibilities in automated polishing. This work focuses on the surface generation with a newly designed polishing setup and on the code generation for the robot movement. The process starts on ground surfaces and with different tools and polishing agents surfaces that fulfill the requirements for injection molding of optics can be achieved. To achieve this the attention has to be focused not only on the process itself but also on tool path generation. A proprietary software developed in the Centre for Optical Technologies in Aalen University allows the tool path generation on almost any surface. This allows the usage of the newly developed polishing processes on different surfaces and enables an easy adaption. Details of process and software development will be presented as well as results from different polishing tests on different surfaces.

  11. Gelcasting of SiC/Si for preparation of silicon nitride bonded silicon carbide

    International Nuclear Information System (INIS)

    Xie, Z.P.; Tsinghua University, Beijing,; Cheng, Y.B.; Lu, J.W.; Huang, Y.

    2000-01-01

    In the present paper, gelcasting of aqueous slurry with coarse silicon carbide(1mm) and fine silicon particles was investigated to fabricate silicon nitride bonded silicon carbide materials. Through the examination of influence of different polyelectrolytes on the Zeta potential and viscosity of silicon and silicon carbide suspensions, a stable SiC/Si suspension with 60 vol% solid loading could be prepared by using polyelectrolyte of D3005 and sodium alginate. Gelation of this suspension can complete in 10-30 min at 60-80 deg C after cast into mold. After demolded, the wet green body can be dried directly in furnace and the green strength will develop during drying. Complex shape parts with near net size were prepared by the process. Effects of the debindering process on nitridation and density of silicon nitride bonded silicon carbide were also examined. Copyright (2000) The Australian Ceramic Society

  12. Environmental Sustainability and Mold Hygiene in Buildings.

    Science.gov (United States)

    Wu, Haoxiang; Ng, Tsz Wai; Wong, Jonathan Wc; Lai, Ka Man

    2018-04-04

    Environmental sustainability is one of the key issues in building management. In Hong Kong, one of the initiatives is to reduce the operation hours of air-conditioning in buildings to cut down energy consumption. In this study, we reported a mold contamination case in a newly refurbished laboratory, in which the air-conditioner was switched from 24- to 18-h mode after refurbishment. In order to prevent mold recurrence, the air-conditioner was switched back to 24-h mode in the laboratory. During the mold investigation, visible mold patches in the laboratory were searched and then cultured, counted and identified. Building and environmental conditions were recorded, and used to deduce different causes of mold contamination. Eight contaminated sites including a wall, a bench, some metal and plastic surfaces and seven types of molds including two Cladosporium spp., two Aspergillus spp., one Rhizopus sp., one Trichoderma sp., and one Tritirachium sp. were identified. Cladosporium spp. were the most abundant and frequently found molds in the laboratory. The contaminated areas could have one to five different species on them. Based on the mold and environmental conditions, several scenarios causing the mold contamination were deduced, and different mold control measures were discussed to compare them with the current solution of using 24-h air-conditioning to control mold growth. This study highlights the importance of mold hygiene in sustainable building management.

  13. Environmental Sustainability and Mold Hygiene in Buildings

    Directory of Open Access Journals (Sweden)

    Haoxiang Wu

    2018-04-01

    Full Text Available Environmental sustainability is one of the key issues in building management. In Hong Kong, one of the initiatives is to reduce the operation hours of air-conditioning in buildings to cut down energy consumption. In this study, we reported a mold contamination case in a newly refurbished laboratory, in which the air-conditioner was switched from 24- to 18-h mode after refurbishment. In order to prevent mold recurrence, the air-conditioner was switched back to 24-h mode in the laboratory. During the mold investigation, visible mold patches in the laboratory were searched and then cultured, counted and identified. Building and environmental conditions were recorded, and used to deduce different causes of mold contamination. Eight contaminated sites including a wall, a bench, some metal and plastic surfaces and seven types of molds including two Cladosporium spp., two Aspergillus spp., one Rhizopus sp., one Trichoderma sp., and one Tritirachium sp. were identified. Cladosporium spp. were the most abundant and frequently found molds in the laboratory. The contaminated areas could have one to five different species on them. Based on the mold and environmental conditions, several scenarios causing the mold contamination were deduced, and different mold control measures were discussed to compare them with the current solution of using 24-h air-conditioning to control mold growth. This study highlights the importance of mold hygiene in sustainable building management.

  14. Mold inhibition on unseasoned southern pine

    Science.gov (United States)

    Carol A. Clausen; Vina W. Yang

    2003-01-01

    Concerns about indoor air quality due to mold growth have increased dramatically in the United States. In the absence of moisture management, fungicides need to be developed for indoor use to control mold establishment. An ideal fungicide for prevention of indoor mold growth on wood-based materials needs to specifically prevent spore germination and provide long-term...

  15. Surface Replication of Molded Products with Microneedle Features in Injection Molding

    Science.gov (United States)

    Uchiumi, Kazuyasu; Takayama, Tetsuo; Ito, Hiroshi; Inou, Akinori

    Micro-molding of microneedle features was conducted using several injection-molding techniques. Injection compression molding and injection molding were performed with supercritical carbon dioxide fluid and with or without vacuum processing inside the mold cavity. Effects of process parameters on processability and surface replication of the molded parts were evaluated. The height replication ratio for microneedles was improved using injection compression molding. At a shorter compression stroke, the needle height was improved, and the influence of compression delay time was also small. Moreover, the effects of vacuum processing inside the mold cavity under the filling process were slight. The height replication ratio for microneedles showed the highest values using injection molding using supercritical carbon dioxide fluid with vacuum inside the mold cavity.

  16. Rubber mixing process and its relationship with bound rubber and crosslink density

    Science.gov (United States)

    Hasan, A.; Rochmadi; Sulistyo, H.; Honggokusumo, S.

    2017-06-01

    This research studied the relationship between bound rubber and crosslink density based on rubber mixing process. Bound rubber was obtained after natural rubber was masticated and mixed with rubber chemicals and filler while crosslink density was collected after rubber compound was vulcanized. Four methods are used and each method refers to four ways of incorporating carbon black during mixing. The first method, after rubber was masticated for 5 minutes, the addition of rubber chemicals and filler was done simultaneously. Rubber was masticated for 1 minute and continued mixing of rubber chemicals and filler where mixing was different from first method. This was the second method. The third method was the same as the second method but the filler used N 660 while in the second method N 330. The last method is not the same as the first and second, the rubber is only masticated for 3 minutes and then mixed with filler and followed by rubber chemicals sequentially. The results showed that bound rubber and crosslink density were influenced by mixing and mastication process. Bound rubber dropped and crosslink density was relatively stable in the first three mixing methods for increasing carbon black at the beginning of the mixing process. Bound rubber and crosslink density stated opposite results in the fourth mixing method. The higher the bound rubber the lower the crosslink density. Without regard to mixing methods, there is a non-linear relationship between bound rubber formation and crosslink density determination

  17. Implementation of Molding Constraints in Topology Optimization

    DEFF Research Database (Denmark)

    Marx, S.; Kristensen, Anders Schmidt

    2009-01-01

    In many cases the topology optimization method yield inadmissible solutions in respect to a particular manufacturing process, e.g. injection molding. In the present work it is chosen to focus on the most common injection molding parameters/factors determining the quality of the mold geometry, i.......e. uniform thickness, filling of the die and ejection of the molded item, i.e. extrusion. The mentioned injection mold parameters/factors are introduced in the topology optimization by defining a centerline of the initial domain and then penalize elements in respect to the distance to the defined centerline...

  18. Radiation induced graft copolymerization of acrylonitrile on natural rubber

    International Nuclear Information System (INIS)

    Claramma, N.M.; Mathew, N.M.; Thomas, E.V.

    1989-01-01

    Acrylonitrile graft natural rubber was prepared by initiating the polymerization of acrylonitrile in natural rubber field latex using γ-rays. The reaction was carried out at different rubber-monomer concentrations and the properties of the modified rubbers were compared with those of natural rubber and nitrile rubber. (author)

  19. Natural rubber producing plants: An overview | Venkatachalam ...

    African Journals Online (AJOL)

    ... Hevea and also other natural rubber producing species for alternative source of latex production in the near future. Keywords: Alternative rubber sources, biotechnology, breeding, Hevea brasiliensis, Parthenium argentatum, Taraxacum koksaghyz, Ficus bengalensis, Lactuca serriola. African Journal of Biotechnology Vol.

  20. Advances in rubber/halloysite nanotubes nanocomposites.

    Science.gov (United States)

    Jia, Zhixin; Guo, Baochun; Jia, Demin

    2014-02-01

    The research advances in rubber/halloysite nanotubes (rubber/HNTs) nanocomposites are reviewed. HNTs are environmentally-friendly natural nanomaterials, which could be used to prepare the rubber-based nanocomposites with high performance and low cost. Unmodified HNTs could be adopted to prepare the rubber/HNTs composites with improved mechanical properties, however, the rubber/HNTs nanocomposites with fine morphology and excellent properties were chiefly prepared with various modifiers by in situ mixing method. A series of rubber/HNTs nanocomposites containing several rubbers (SBR, NR, xSBR, NBR, PU) and different modifiers (ENR, RH, Si69, SA, MAA, ILs) have been investigated. The results showed that all the rubber/HNTs nanocomposites achieved strong interfacial interaction via interfacial covalent bonds, hydrogen bonds or multiple interactions, realized significantly improved dispersion of HNTs at nanoscale and exhibited excellent mechanical performances and other properties.

  1. Rubber modification of asphalt binders and mixes

    Energy Technology Data Exchange (ETDEWEB)

    Morrison, G.; Hesp, S.A.M. [Queen`s Univ., Kingston, ON (Canada). Dept. of Chemistry

    1995-12-31

    The physical properties of asphalt binders and concrete, modified with waste rubber tire, were examined. In an experiment designed to address the concern of waste disposal of scrap rubber, a control asphalt, devulcanized rubber modified asphalt and a crumb rubber modified asphalt were used to make asphalt concrete mixes. The three mixes were subjected to a thermal stress test to determine their low temperature fracture temperatures and strengths. Results were discussed in terms of the binder material used. At high service temperatures, the addition of 10% devulcanized rubber was found to have no beneficial effect, whereas the addition of 10% 80 mesh crumb rubber produced a modest improvement in performance. At low temperatures, the addition of devulcanized rubber produced increased resistance to cracking up to 90%. The addition of 10% 80 mesh crumb rubber increased fracture toughness by a factor of 3.3 times. 12 refs., 3 tabs.

  2. Electrospinning of PVC with natural rubber

    Science.gov (United States)

    Othman, Muhammad Hariz; Mohamed, Mahathir; Abdullah, Ibrahim

    2013-11-01

    Polyvinyl chloride (PVC) was mixed with natural rubbers which are liquid natural rubber (LNR), liquid epoxidised natural rubber (LENR) and liquid epoxidised natural rubber acrylate (LENRA) for a preparation of a fine non-woven fiber's mat. PVC and each natural rubbers(PVC:LENR, PVC:LNR and PVC:LENRA) were mixed based on ratio of 70:30. Electrospinning method was used to prepare the fiber. The results show that the spinnable concentration of PVC/ natural rubber/THF solution is 16 wt%. The morphology, diameter, structure and degradation temperature of electrospun fibers were investigated by scanning electron microscopy (SEM) and thermogravimetric analysis (TGA). SEM photos showed that the morphology and diameter of the fibers were mainly affected by the addition of natural rubber. TGA results suggested that PVC electrospun fiber has higher degradation temperature than those electrospun fibers that contain natural rubber.

  3. Electrospinning of PVC with natural rubber

    International Nuclear Information System (INIS)

    Othman, Muhammad Hariz; Abdullah, Ibrahim; Mohamed, Mahathir

    2013-01-01

    Polyvinyl chloride (PVC) was mixed with natural rubbers which are liquid natural rubber (LNR), liquid epoxidised natural rubber (LENR) and liquid epoxidised natural rubber acrylate (LENRA) for a preparation of a fine non-woven fiber’s mat. PVC and each natural rubbers(PVC:LENR, PVC:LNR and PVC:LENRA) were mixed based on ratio of 70:30. Electrospinning method was used to prepare the fiber. The results show that the spinnable concentration of PVC/ natural rubber/THF solution is 16 wt%. The morphology, diameter, structure and degradation temperature of electrospun fibers were investigated by scanning electron microscopy (SEM) and thermogravimetric analysis (TGA). SEM photos showed that the morphology and diameter of the fibers were mainly affected by the addition of natural rubber. TGA results suggested that PVC electrospun fiber has higher degradation temperature than those electrospun fibers that contain natural rubber

  4. Electrospinning of PVC with natural rubber

    Energy Technology Data Exchange (ETDEWEB)

    Othman, Muhammad Hariz; Abdullah, Ibrahim [Department of Chemistry, Faculty of Science and Technology, Universiti Kebangsaan Malaysia, 43600 Bangi, Selangor (Malaysia); Mohamed, Mahathir [Radiation Processing Technology Division (BTS), Malaysian Nuclear Agency, Bangi, 43000, Kajang (Malaysia)

    2013-11-27

    Polyvinyl chloride (PVC) was mixed with natural rubbers which are liquid natural rubber (LNR), liquid epoxidised natural rubber (LENR) and liquid epoxidised natural rubber acrylate (LENRA) for a preparation of a fine non-woven fiber’s mat. PVC and each natural rubbers(PVC:LENR, PVC:LNR and PVC:LENRA) were mixed based on ratio of 70:30. Electrospinning method was used to prepare the fiber. The results show that the spinnable concentration of PVC/ natural rubber/THF solution is 16 wt%. The morphology, diameter, structure and degradation temperature of electrospun fibers were investigated by scanning electron microscopy (SEM) and thermogravimetric analysis (TGA). SEM photos showed that the morphology and diameter of the fibers were mainly affected by the addition of natural rubber. TGA results suggested that PVC electrospun fiber has higher degradation temperature than those electrospun fibers that contain natural rubber.

  5. Effect of rheological parameters on curing rate during NBR injection molding

    Science.gov (United States)

    Kyas, Kamil; Stanek, Michal; Manas, David; Skrobak, Adam

    2013-04-01

    In this work, non-isothermal injection molding process for NBR rubber mixture considering Isayev-Deng curing kinetic model, generalized Newtonian model with Carreau-WLF viscosity was modeled by using finite element method in order to understand the effect of volume flow rate, index of non-Newtonian behavior and relaxation time on the temperature profile and curing rate. It was found that for specific geometry and processing conditions, increase in relaxation time or in the index of non-Newtonian behavior increases the curing rate due to viscous dissipation taking place at the flow domain walls.

  6. Microcapillary Features in Silicon Alloyed High-Strength Cast Iron

    Directory of Open Access Journals (Sweden)

    R.K. Hasanli

    2017-04-01

    Full Text Available Present study explores features of silicon micro capillary in alloyed high-strength cast iron with nodular graphite (ductile iron produced in metal molds. It identified the nature and mechanism of micro liquation of silicon in a ductile iron alloyed with Nickel and copper, and demonstrated significant change of structural-quality characteristics. It was concluded that the matrix of alloyed ductile iron has a heterogeneous structure with cross reinforcement and high-silicon excrement areas.

  7. Rubber friction and tire dynamics

    International Nuclear Information System (INIS)

    Persson, B N J

    2011-01-01

    We propose a simple rubber friction law, which can be used, for example, in models of tire (and vehicle) dynamics. The friction law is tested by comparing numerical results to the full rubber friction theory (Persson 2006 J. Phys.: Condens. Matter 18 7789). Good agreement is found between the two theories. We describe a two-dimensional (2D) tire model which combines the rubber friction model with a simple mass-spring description of the tire body. The tire model is very flexible and can be used to accurately calculate μ-slip curves (and the self-aligning torque) for braking and cornering or combined motion (e.g. braking during cornering). We present numerical results which illustrate the theory. Simulations of anti-blocking system (ABS) braking are performed using two simple control algorithms.

  8. Rubber friction and tire dynamics.

    Science.gov (United States)

    Persson, B N J

    2011-01-12

    We propose a simple rubber friction law, which can be used, for example, in models of tire (and vehicle) dynamics. The friction law is tested by comparing numerical results to the full rubber friction theory (Persson 2006 J. Phys.: Condens. Matter 18 7789). Good agreement is found between the two theories. We describe a two-dimensional (2D) tire model which combines the rubber friction model with a simple mass-spring description of the tire body. The tire model is very flexible and can be used to accurately calculate μ-slip curves (and the self-aligning torque) for braking and cornering or combined motion (e.g. braking during cornering). We present numerical results which illustrate the theory. Simulations of anti-blocking system (ABS) braking are performed using two simple control algorithms.

  9. Fundamental studies on dynamic wear behavior of SBR rubber compounds modified by SBR rubber powder

    OpenAIRE

    Euchler, Eric; Heinrich, Gert; Michael, Hannes; Gehde, Michael; Stocek, Radek; Kratina, Ondrej; Kipscholl, Reinhold; Bunzel, Jörg-Michael; Saal, Wolfgang

    2016-01-01

    The aim of this study is focused on the experimental investigation of dynamic wear behavior of carbon black filled rubber compounds comprising pristine styrene butadiene rubber (SBR) together with incorporated SBR ground rubber (rubber powder). We also analyzed and described quantitatively the service conditions of some dynamically loaded rubber products, which are liable to wear (e.g. conveyor belts, tires). Beside the well-known standard test method to characterize wear resistance at steady...

  10. 75 FR 38119 - Polychloroprene Rubber From Japan

    Science.gov (United States)

    2010-07-01

    ... Rubber From Japan AGENCY: United States International Trade Commission. ACTION: Institution of a five-year review concerning the antidumping duty finding on polychloroprene rubber from Japan. SUMMARY: The... on polychloroprene rubber from Japan would be likely to lead to continuation or recurrence of...

  11. Computer Simulation of Cure Process of an Axisymmetric Rubber Article Reinforced by Metal Plates Using Extended ABAQUS Code

    Directory of Open Access Journals (Sweden)

    M.H.R. Ghoreishy

    2013-01-01

    Full Text Available Afinite element model is developed for simulation of the curing process of a thick axisymmetric rubber article reinforced by metal plates during the molding and cooling stages. The model consists of the heat transfer equation and a newly developed kinetics model for the determination of the state of cure in the rubber. The latter is based on the modification of the well-known Kamal-Sourour model. The thermal contact of the rubber with metallic surfaces (inserts and molds and the variation of the thermal properties (conductivity and specific heat with temperature and state-of-cure are taken into consideration. The ABAQUS code is used in conjunction with an in-house developed user subroutine to solve the governing equations. Having compared temperature profile and variation of the state-of-cure with experimentally measured data, the accuracy and applicability of the model is confirmed. It is also shown that this model can be successfully used for the optimization of curing process which gives rise to reduction of the molding time.

  12. Silicone metalization

    Energy Technology Data Exchange (ETDEWEB)

    Maghribi, Mariam N. (Livermore, CA); Krulevitch, Peter (Pleasanton, CA); Hamilton, Julie (Tracy, CA)

    2008-12-09

    A system for providing metal features on silicone comprising providing a silicone layer on a matrix and providing a metal layer on the silicone layer. An electronic apparatus can be produced by the system. The electronic apparatus comprises a silicone body and metal features on the silicone body that provide an electronic device.

  13. Physico Mechanical Properties of Irradiated Waste Rubber Cement Mortar

    International Nuclear Information System (INIS)

    Younes, M.M.

    2010-01-01

    In the present study a partial replacement of aggregate with two different ratios of waste rubber (5%, 10%) with the addition of a constant ratio of rice husk ash (RHA), 5% was carried out. The hardened cement mortar used the optimum water of consistency. The specimens were molded into 1 inch cubic moulds .The specimens were first cured for 24 hours, at 100% relative humidity and then cured under tap water for 3, 7 and 28 days followed by irradiation at different doses of gamma irradiation namely 5 and 10 kGy. The physico-chemical and mechanical properties such as compressive strength, total porosity and bulk density were studied for the three types of specimens. The results showed that the values of the compressive strength, bulk density and chemically combined water of the blended cement mortar paste (OPC-RHA) increase ,while blended cement mortar paste with 5% RHA and 5, 10% waste rubber decrease. The results were confirmed by scanning electron microscopy and thermal behavior of the specimens. Also, it was observed that the irradiated sample was thermally more stable than the unirradiated one

  14. Evaluation of radiation-induced degradation of silicon '0' ring

    International Nuclear Information System (INIS)

    Ikeshima, Yoshiaki; Shiraishi; Tadao; Sato, Ryuichi; Tanaka, Isao; Ichihashi, Yoshinori; Ito, Masayuki.

    1990-12-01

    Currently there is too few available data on mechanical properties of an 'O' ring made of organic material, which is used over an extensive period of time under actual Nuclear Reactor environmental conditions. The 'O' rings which were evaluated were made of Silicon Rubber, and are used to provide water tightness. The 'O' rings also served as a pressure boundary within the nozzle of the in-reactor tube in the Water Loop-2 (OWL-2) at the JMTR in Oarai, Ibaraki. The 'O' rings were subjected to a constant penetrating radiation (up to 3.46 kGy) over a period of thirteen (13) years. The effects on the mechanical properties of a Silicon Rubber 'O' Ring were evaluated after having been used over an extensive period of time in an actual in-reactor tube within a radiation environment; a full thirteen years in durations. In making comparison of the properties of other Silicon Rubber 'O' Rings. It was also found that these other 'O' rings were subject to Gamma Rays for a shorter period, but with the same amount of radiation as the 'O' rings in the reactor were supposedly to have received. The evaluation showed that a Silicon Rubber 'O' Ring could have been used for a period, as much as forty (40) years even with a (absorbed) dose of about 300 kGy, before the life expectancy of such an 'O' ring is fully met. It was also discovered that the mechanical properties of an Ethylene Propylene 'O' Rings (currently used in the new OWL-2 in-reactor tube) were much superior to those of the Silicon Rubber 'O' Rings. The Ethylene Propylene 'O' Rings had a live expectancy which was about three times that of a Silicon Rubber 'O' Rings. (author)

  15. Use of rubber crumbs in cement concrete

    Science.gov (United States)

    Longvinenko, A. A.

    2018-03-01

    Rubber crumb obtained from worn out tires has been increasingly used over the last 15-20 years, especially in manufacture of asphalt and cement concrete mixtures. This review pays principal attention to application of the rubber crumb to cement concrete mixtures. Use of the rubber crumb in cement concrete is not as successful as in asphalt concrete mixtures, due to incompatibility problems linked to chemical composition and a significant difference in rigidity between the rubber crumb and concrete mixture aggregates. Different methods are proposed and studied to mitigate the adverse influence and increase the beneficial effects of the rubber crumb when added to cement concrete.

  16. Microfabrication of cavities in polydimethylsiloxane using DRIE silicon molds

    OpenAIRE

    Giang, Ut-Binh T.; Lee, Dooyoung; King, Michael R.; DeLouise, Lisa A.

    2007-01-01

    We present a novel method to create cavities in PDMS that is simple and exhibits wide process latitude allowing control over the radius of curvature to form shallow concave pits or deep spherical cavities.

  17. Effect of Functional Nano Channel Structures Different Widths on Injection Molding and Compression Molding Replication Capabilities

    DEFF Research Database (Denmark)

    Calaon, M.; Tosello, G.; Garnaes, J.

    The present study investigates the capabilities of the two employed processes, injection molding (IM) and injection compression molding (ICM) on replicating different channel cross sections. Statistical design of experiment was adopted to optimize replication quality of produced polymer parts wit...

  18. Soft matter: rubber and networks

    Science.gov (United States)

    McKenna, Gregory B.

    2018-06-01

    Rubber networks are important and form the basis for materials with properties ranging from rubber tires to super absorbents and contact lenses. The development of the entropy ideas of rubber deformation thermodynamics provides a powerful framework from which to understand and to use these materials. In addition, swelling of the rubber in the presence of small molecule liquids or solvents leads to materials that are very soft and ‘gel’ like in nature. The review covers the thermodynamics of polymer networks and gels from the perspective of the thermodynamics and mechanics of the strain energy density function. Important relationships are presented and experimental results show that the continuum ideas contained in the phenomenological thermodynamics are valid, but that the molecular bases for some of them remain to be fully elucidated. This is particularly so in the case of the entropic gels or swollen networks. The review is concluded with some perspectives on other networks, ranging from entropic polymer networks such as thermoplastic elastomers to physical gels in which cross-link points are formed by glassy or crystalline domains. A discussion is provided for other physical gels in which the network forms a spinodal-like decomposition, both in thermoplastic polymers that form a glassy network upon phase separation and for colloidal gels that seem to have a similar behavior.

  19. Cryogenic Deflashing for Rubber Products

    Directory of Open Access Journals (Sweden)

    Abhilash M.

    2018-01-01

    Full Text Available Deflashing is the process of removal of excess flashes from the rubber products. Initially deflashing was a manual operation where dozen of workers, seated at small work stations would take each part and trim the excess rubber off with scissors, knives or by grinding. Still the same method is employed in most of the rubber industry. The drawbacks of this method are demand inconsistent and repeatable quality. Work done by hand is often inconsistent. There are commercially available cryogenic deflashing machine but they are too expensive hence cost effectiveness is also a prime factor. The objective of this paper is to develop a technique, to identify the media through which the flashes can be removed easily and effectively. Based on the test results obtained from testing of five different types of media, ABCUT Steel media gave best results. The testing of the ABCUT Steel media on rubber samples like O-rings, grommet tail door, bottom bush etc. shows good results.

  20. Contact of a spherical probe with a stretched rubber substrate

    Science.gov (United States)

    Frétigny, Christian; Chateauminois, Antoine

    2017-07-01

    We report on a theoretical and experimental investigation of the normal contact of stretched neo-Hookean substrates with rigid spherical probes. Starting from a published formulation of surface Green's function for incremental displacements on a prestretched, neo-Hookean, substrate [J. Mech. Phys. Solids 56, 2957 (2008), 10.1016/j.jmps.2008.07.002], a model is derived for both adhesive and nonadhesive contacts. The shape of the elliptical contact area together with the contact load and the contact stiffness are predicted as a function of the in-plane stretch ratios λx and λy of the substrate. The validity of this model is assessed by contact experiments carried out using an uniaxally stretched silicone rubber. For stretch ratio below about 1.25, a good agreement is observed between theory and experiments. Above this threshold, some deviations from the theoretical predictions are induced as a result of the departure of the mechanical response of the silicone rubber from the neo-Hokeean description embedded in the model.

  1. Porous media heat transfer for injection molding

    Science.gov (United States)

    Beer, Neil Reginald

    2016-05-31

    The cooling of injection molded plastic is targeted. Coolant flows into a porous medium disposed within an injection molding component via a porous medium inlet. The porous medium is thermally coupled to a mold cavity configured to receive injected liquid plastic. The porous medium beneficially allows for an increased rate of heat transfer from the injected liquid plastic to the coolant and provides additional structural support over a hollow cooling well. When the temperature of the injected liquid plastic falls below a solidifying temperature threshold, the molded component is ejected and collected.

  2. The development of lab-on-a-chip fabricated from two molds

    Science.gov (United States)

    Pramuanjaroenkij, A.; Bunta, J.; Thiangpadung, J.; Sansaradee, S.; Kamsopa, P.; Sodsai, S.; Vichainsan, S.; Wongpanit, K.; Maturos, T.; Lomas, T.; Tuantranont, A.; Cetin, B.; Phankhoksoong, S.; Tongkratoke, A.

    2018-01-01

    Development of diagnostic technique of microfluidic or lab-on-a-chip (LOCs) is currently of great interest for researchers and inventors for their many advantages. It can be used as a real laboratory was many ways to help to the diagnosis faster. This research aims to develop Polydimethylsiloxane (PDMS) lab-on-a-chip (LOCs) which were produced from different molds; the silicon wafer mold and the stainless mold to investigate the flow of the biological sample as the flow in nanochannels. In addition, this research proposes a means to leakage and the blockage of the channel flow. The experimental results were found that the LOCs casted from the silicon wafer mold sandwiched by both the plasma cleaner machine and H shaped acrylic sheets showed leakages around the electrode areas because the first new electrodes were too thick, the proper thickness of the nickel electrode was at 0.05 millimeters. The LOCs casted from the stainless mold were inserted by the nickel electrodes produced by the from the prototype shaped electroplating process; this LOCs using nickel plated electrodes 2 times to make a groove on the nickel electrode backsides when pouring the PDMS into the LOCs casted from the stainless mold. It was found that PDMS was able to flow under the nickel electrode and the PDMS sheet could stick with the glass slide smoothly. In conclusion, it was possible to develop these LOC designs and new electrode fabrications continually under helps from Micro-Electro-Mechanical system, Thailand National Electronics and Computer Technology Center, since causes of the LOC problems were found, and demonstrated the feasibility of developing the LOCs for chemical detection and disease diagnostics.

  3. Research of operational properties of compound based on high viscosity styrene-butadiene rubber SSBR-2560 TDAE HV

    Directory of Open Access Journals (Sweden)

    M. I. Falyakhov

    2016-01-01

    Full Text Available The article consider the influence of replacement of SSBR-2560 TDAE batch production on high viscosity SSBR-2560-TDAE HV in the tread recipe on the tire performance properties. Obtained samples were highly viscosity styrene butadiene rubber did not differ in the microstructure of the SSBR-2560 TDAE batch production. Increasing the molecular weight possible to increase the Mooney viscosity of the rubber, however, is known to one of adverse factors is the deterioration of processability of rubber compounds based on polymers. In this connection, investigated the behavior in the step mixing compound based on high viscosity SSBR rubber. We chose recipes tread of the tire with a high content of organic silicon filler. It is established that the equivalent replacement of the polymer in the tread recipe does not lead to significant changes in the basic parameters of rubber mixing. We observed a slight increase in the energy consumption for the preparation of the rubber compounds, as well as the discharge temperature at each stage. It was shown to improve the distribution of the filler in the polymer matrix for the compound based on SSBR-2560 TDAE HV. The results showed that compound based on high viscosity SSBR improves rolling resistance and traction characteristics, while maintaining abrasion in comparison with the SSBR-2560-M27 batch production. Recommended use this brand in the production of rubber car tires.

  4. Patterning lead zirconate titanate nanostructures at sub-200-nm resolution by soft confocal imprint lithography and nanotransfer molding

    NARCIS (Netherlands)

    Khan, Sajid; Göbel, Ole; Blank, David H.A.; ten Elshof, Johan E.

    2009-01-01

    Patterned sol-gel-derived lead zirconate titanate (PZT) thin films with lateral resolutions down to 100 nm on silicon are reported. Both an imprint and a transfer-molding method were employed. The formed patterns after annealing were characterized with scanning electron microscopy, atomic force

  5. Effect of TiO, nanoparticles on the interface in the PET-rubber composites.

    Science.gov (United States)

    Vladuta, Cristina; Andronic, Luminita; Duta, Anca

    2010-04-01

    Usually, ceramic powders (SiO2, ZnO) are used as fillers for enhancing rubber mechanical strength. Poly-ethylene terephthalate (PET)-rubber nanocomposites were prepared by compression molding using titanium oxide (TiO2) nanoparticles as low content fillers (rubber nanocomposites were studied before and after keeping the samples under UV-radiation for a week. UV-radiation has interesting potential for the photochemical modification of polymers and TiO2. The influence of UV radiation on the properties of the interface polymer-TiO2 nanoparticles was evaluated. The impact of nanoparticle aggregates on the nanometer to micrometer organization of PET-rubber composites was studied with Atomic Force Microscopy (AFM). The interface properties were explained by measuring the contact angles and surface tensions. The interactions between components of nanocomposites were investigated with Fourier Transform-Infrared (FTIR) and the effects of TiO2 nanoparticle on the interfaces and composites crystalline structure were evaluated by X-ray diffraction (XRD). The results proved that the TiO2 nanoparticles, in different weight percentages, did not alter the nanocomposites crystallinity or the average crystallites size, but improve the interface properties.

  6. Hydrogen silsesquioxane mold coatings for improved replication of nanopatterns by injection molding

    DEFF Research Database (Denmark)

    Hobæk, Thor Christian; Matschuk, Maria; Kafka, Jan

    2015-01-01

    of replication, thus allowing more time to fill the nanoscale cavities compared to standard metal molds. A monolayer of a fluorinated silane (heptadecafluorotrichlorosilane) deposited on the mold surface reduces the mold/polymer interfacial energy to support demolding of the polymer replica. The mechanical...

  7. Principles and Application of Magnetic Rubber Testing for Crack Detection in High-Strength Steel Components: I. Active-Field Inspection

    Science.gov (United States)

    2014-12-01

    containing a dispersion of ferromagnetic particles to the surface of a magnetised steel component. Following curing of the rubber, any surface-breaking...concentration of black particles along the crack is clearly visible against the lighter pigments of the silicone rubber base. magnetic leakage flux due...other side of the black crack indication appear white because they contain a very low density of magnetic particles so that the underlying white pigment

  8. In-depth proteome analysis of the rubber particle of Hevea brasiliensis (para rubber tree).

    Science.gov (United States)

    Dai, Longjun; Kang, Guijuan; Li, Yu; Nie, Zhiyi; Duan, Cuifang; Zeng, Rizhong

    2013-05-01

    The rubber particle is a special organelle in which natural rubber is synthesised and stored in the laticifers of Hevea brasiliensis. To better understand the biological functions of rubber particles and to identify the candidate rubber biosynthesis-related proteins, a comprehensive proteome analysis was performed on H. brasiliensis rubber particles using shotgun tandem mass spectrometry profiling approaches-resulting in a thorough report on the rubber particle proteins. A total of 186 rubber particle proteins were identified, with a range in relative molecular mass of 3.9-194.2 kDa and in isoelectric point values of 4.0-11.2. The rubber particle proteins were analysed for gene ontology and could be categorised into eight major groups according to their functions: including rubber biosynthesis, stress- or defence-related responses, protein processing and folding, signal transduction and cellular transport. In addition to well-known rubber biosynthesis-related proteins such as rubber elongation factor (REF), small rubber particle protein (SRPP) and cis-prenyl transferase (CPT), many proteins were firstly identified to be on the rubber particles, including cyclophilin, phospholipase D, cytochrome P450, small GTP-binding protein, clathrin, eukaryotic translation initiation factor, annexin, ABC transporter, translationally controlled tumour protein, ubiquitin-conjugating enzymes, and several homologues of REF, SRPP and CPT. A procedure of multiple reaction monitoring was established for further protein validation. This comprehensive proteome data of rubber particles would facilitate investigation into molecular mechanisms of biogenesis, self-homeostasis and rubber biosynthesis of the rubber particle, and might serve as valuable biomarkers in molecular breeding studies of H. brasiliensis and other alternative rubber-producing species.

  9. 3D printed metal molds for hot embossing plastic microfluidic devices.

    Science.gov (United States)

    Lin, Tung-Yi; Do, Truong; Kwon, Patrick; Lillehoj, Peter B

    2017-01-17

    Plastics are one of the most commonly used materials for fabricating microfluidic devices. While various methods exist for fabricating plastic microdevices, hot embossing offers several unique advantages including high throughput, excellent compatibility with most thermoplastics and low start-up costs. However, hot embossing requires metal or silicon molds that are fabricated using CNC milling or microfabrication techniques which are time consuming, expensive and required skilled technicians. Here, we demonstrate for the first time the fabrication of plastic microchannels using 3D printed metal molds. Through optimization of the powder composition and processing parameters, we were able to generate stainless steel molds with superior material properties (density and surface finish) than previously reported 3D printed metal parts. Molds were used to fabricate poly(methyl methacrylate) (PMMA) replicas which exhibited good feature integrity and replication quality. Microchannels fabricated using these replicas exhibited leak-free operation and comparable flow performance as those fabricated from CNC milled molds. The speed and simplicity of this approach can greatly facilitate the development (i.e. prototyping) and manufacture of plastic microfluidic devices for research and commercial applications.

  10. Nano-ceramics and its molding technologies

    International Nuclear Information System (INIS)

    Liu Jian; Xu Yunshu

    2007-01-01

    Nano-ceramics and its related knowledge were introduced. Fabrication of nano-ceramic powder, as well as the molding and sintering technologies of nano-ceramics were reviewed. Features of the present molding technologies were analyzed. The applications of nano-ceramics were prospected. (authors)

  11. Digital Twin concept for smart injection molding

    Science.gov (United States)

    Liau, Y.; Lee, H.; Ryu, K.

    2018-03-01

    Injection molding industry has evolved over decades and became the most common method to manufacture plastic parts. Monitoring and improvement in the injection molding industry are usually performed separately in each stage, i.e. mold design, mold making and injection molding process. However, in order to make a breakthrough and survive in the industrial revolution, all the stages in injection molding need to be linked and communicated with each other. Any changes in one stage will cause a certain effect in other stage because there is a correlation between each other. Hence, the simulation should not only based on the input of historical data, but it also needs to include the current condition of equipment and prediction of future events in other stages to make the responsive decision. This can be achieved by implementing the concept of Digital Twin that models the entire process as a virtual model and enables bidirectional control with the physical process. This paper presented types of data and technology required to build the Digital Twin for the injection molding industry. The concept includes Digital Twin of each stage and integration of these Digital Twin model as a thoroughgoing model of the injection molding industry.

  12. Immune Response among Patients Exposed to Molds

    Directory of Open Access Journals (Sweden)

    Jordan N. Fink

    2009-12-01

    Full Text Available Macrocyclic trichothecenes, mycotoxins produced by Stachybotrys chartarum, have been implicated in adverse reactions in individuals exposed to mold-contaminated environments. Cellular and humoral immune responses and the presence of trichothecenes were evaluated in patients with mold-related health complaints. Patients underwent history, physical examination, skin prick/puncture tests with mold extracts, immunological evaluations and their sera were analyzed for trichothecenes. T-cell proliferation, macrocyclic trichothecenes, and mold specific IgG and IgA levels were not significantly different than controls; however 70% of the patients had positive skin tests to molds. Thus, IgE mediated or other non-immune mechanisms could be the cause of their symptoms.

  13. Computer-aided injection molding system

    Science.gov (United States)

    Wang, K. K.; Shen, S. F.; Cohen, C.; Hieber, C. A.; Isayev, A. I.

    1982-10-01

    Achievements are reported in cavity-filling simulation, modeling viscoelastic effects, measuring and predicting frozen-in birefringence in molded parts, measuring residual stresses and associated mechanical properties of molded parts, and developing an interactive mold-assembly design program and an automatic NC maching data generation and verification program. The Cornell Injection Molding Program (CIMP) consortium is discussed as are computer user manuals that have been published by the consortium. Major tasks which should be addressed in future efforts are listed, including: (1) predict and experimentally determine the post-fillin behavior of thermoplastics; (2) simulate and experimentally investigate the injection molding of thermosets and filled materials; and (3) further investigate residual stresses, orientation and mechanical properties.

  14. The role of linked phospholipids in the rubber-filler interaction in carbon nanotube (CNT) filler natural rubber (NR) composites

    NARCIS (Netherlands)

    Le, H.H.; Abhijeet, S.; Ilish, S.; Klehm, J.; Henning, S.; Beiner, M.; Sarkawi, S.S.; Dierkes, Wilma K.; Das, A.; Fischer, D.; Stöckelhuber, K.-W.; Wiessner, S.; Khatiwada, S.P.; Adhikari, R.; Pham, T.; Heinrich, G.; Radusch, H.-J.

    2014-01-01

    The aim of the present work is to evidence the role of the linked phospholipids of natural rubber (NR) in the rubber-carbon nanotube (CNT) interactions in rubber composites. Three rubbers namely NR, deproteinized NR (DPNR) and a synthetic rubber isoprene (IR) were used as matrix for CNTs. The

  15. Constructing better roads with asphalt rubber

    Directory of Open Access Journals (Sweden)

    Pais Jorge C.

    2015-12-01

    Full Text Available Brazilians mixtures containing asphalt rubber were evaluated by mechanical laboratory tests. A conventional mixture with asphalt CAP-50/70 was produced as a mixture control. With the aim of compare the Brazilians mixtures performance, a Portuguese asphalt rubber mixture was tested as well. The testing set involved the determination of the mechanical properties, fatigue and permanent deformation, of asphalt rubber produced by wet process through two different systems: continuous blend and terminal blend. The asphalt rubber morphology was evaluated in order to determine the compatibility of the systems. The asphalt rubber mixtures exhibit good resistance to permanent deformation and prolonged fatigue life in relation to mixture control. Therefore it is concluded that the application of asphalt rubber alters the characteristics of asphalt mixture in a very beneficial way.

  16. A comparative study of natural rubber modified with ground tire rubber of truck

    OpenAIRE

    Binti Haridan, Ili Liyana

    2016-01-01

    The recycling of waste rubber has considerable significance in term of environmental protection and energy conservation. Considering that most of the relevant literature is concerned with tire recycling, the aim of this work was to develop and characterize the elastomeric samples of natural rubber (NR) composites filled with ground tire rubber of truck (GTR) devulcanized by microwave (DGTR). The tire rubber was ground under ambient conditions and subjected to microwave exposure for 3, 5 and ...

  17. Comparing suppository mold variability which can lead to dosage errors for suppositories prepared with the same or different molds.

    Science.gov (United States)

    Alexander, Kenneth S; Baki, Gabriella; Hart, Christine; Hejduk, Courtney; Chillas, Stephanie

    2013-01-01

    Suppository molds must be properly calibrated to ensure accurate dosing. There are often slight differences between molds and even in the cavities within a mold. A method is presented for the calibration of standard aluminum 6-, 12-, 50-, or 100-well suppository molds. Ten different molds were tested using water for volume calibration, and cocoa butter for standardization involving establishing the density factor. This method is shown to be straightforward and appropriate for calibrating suppository molds.

  18. Characterization of Injection Molded Structures

    DEFF Research Database (Denmark)

    Sun, Ling; Søgaard, Emil; Andersen, Nis Korsgaard

    for different applications. We show how to correlate the structures of the polymer replicas with respect to their functionalities. Furthermore, we introduce how we coordinate with all partners in the “Nanoplast” project, and how we utilize the existing facilities of each method to understand structure......Microscopy has been widely applied to understand surface structures of solid samples. According to the instrumental methodology, there are different microscopy methods: optical microscopy, electron microscopy, and scanning probe microscopy (SPM). These microscopy methods have individual advantages...... and limitations. Therefore, it would be difficult to characterize complex, especially hierarchical structures by using only one method. Here we present a combined optical microscopy, scanning electron microscopy (SEM), and scanning probe microscopy study on injection molded structures. These structures are used...

  19. Ion channel recordings on an injection-molded polymer chip.

    Science.gov (United States)

    Tanzi, Simone; Matteucci, Marco; Christiansen, Thomas Lehrmann; Friis, Søren; Christensen, Mette Thylstrup; Garnaes, Joergen; Wilson, Sandra; Kutchinsky, Jonatan; Taboryski, Rafael

    2013-12-21

    In this paper, we demonstrate recordings of the ion channel activity across the cell membrane in a biological cell by employing the so-called patch clamping technique on an injection-molded polymer microfluidic device. The findings will allow direct recordings of ion channel activity to be made using the cheapest materials and production platform to date and with the potential for very high throughput. The employment of cornered apertures for cell capture allowed the fabrication of devices without through holes and via a scheme comprising master origination by dry etching in a silicon substrate, electroplating in nickel and injection molding of the final part. The most critical device parameters were identified as the length of the patching capillary and the very low surface roughness on the inside of the capillary. The cross-sectional shape of the orifice was found to be less critical, as both rectangular and semicircular profiles seemed to have almost the same ability to form tight seals with cells with negligible leak currents. The devices were functionally tested using human embryonic kidney cells expressing voltage-gated sodium channels (Nav1.7) and benchmarked against a commercial state-of-the-art system for automated ion channel recordings. These experiments considered current-voltage (IV) relationships for activation and inactivation of the Nav1.7 channels and their sensitivity to a local anesthetic, lidocaine. Both IVs and lidocaine dose-response curves obtained from the injection-molded polymer device were in good agreement with data obtained from the commercial system.

  20. Treatment of wastewater from rubber industry in Malaysia ...

    African Journals Online (AJOL)

    Treatment of wastewater from rubber industry in Malaysia. ... Discharge of untreated rubber effluent to waterways resulted in water pollution that affected the human health. ... Key words: Rubber industry, effluent, waste management, Malaysia.

  1. Medical diagnostics for indoor mold exposure.

    Science.gov (United States)

    Hurraß, Julia; Heinzow, Birger; Aurbach, Ute; Bergmann, Karl-Christian; Bufe, Albrecht; Buzina, Walter; Cornely, Oliver A; Engelhart, Steffen; Fischer, Guido; Gabrio, Thomas; Heinz, Werner; Herr, Caroline E W; Kleine-Tebbe, Jörg; Klimek, Ludger; Köberle, Martin; Lichtnecker, Herbert; Lob-Corzilius, Thomas; Merget, Rolf; Mülleneisen, Norbert; Nowak, Dennis; Rabe, Uta; Raulf, Monika; Seidl, Hans Peter; Steiß, Jens-Oliver; Szewszyk, Regine; Thomas, Peter; Valtanen, Kerttu; Wiesmüller, Gerhard A

    2017-04-01

    In April 2016, the German Society of Hygiene, Environmental Medicine and Preventative Medicine (Gesellschaft für Hygiene, Umweltmedizin und Präventivmedizin (GHUP)) together with other scientific medical societies, German and Austrian medical societies, physician unions and experts has provided an AWMF (Association of the Scientific Medical Societies) guideline 'Medical diagnostics for indoor mold exposure'. This guideline shall help physicians to advise and treat patients exposed indoors to mold. Indoor mold growth is a potential health risk, even without a quantitative and/or causal association between the occurrence of individual mold species and health effects. Apart from the allergic bronchopulmonary aspergillosis (ABPA) and the mycoses caused by mold, there is only sufficient evidence for the following associations between moisture/mold damages and different health effects: Allergic respiratory diseases, asthma (manifestation, progression, exacerbation), allergic rhinitis, exogenous allergic alveolitis and respiratory tract infections/bronchitis. In comparison to other environmental allergens, the sensitizing potential of molds is estimated to be low. Recent studies show a prevalence of sensitization of 3-10% in the total population of Europe. The evidence for associations to mucous membrane irritation and atopic eczema (manifestation, progression, exacerbation) is classified as limited or suspected. Inadequate or insufficient evidence for an association is given for COPD, acute idiopathic pulmonary hemorrhage in children, rheumatism/arthritis, sarcoidosis, and cancer. The risk of infections from indoor molds is low for healthy individuals. Only molds that are capable to form toxins can cause intoxications. The environmental and growth conditions and especially the substrate determine whether toxin formation occurs, but indoor air concentrations are always very low. In the case of indoor moisture/mold damages, everyone can be affected by odor effects and

  2. POWDER INJECTION MOLDING OF SIC FOR THERMAL MANAGEMENT V

    Directory of Open Access Journals (Sweden)

    Valmikanathan Onbattuvelli

    2012-06-01

    Full Text Available Silicon carbide (SiC exhibits many functional properties that are relevant to applications in electronics, aerospace, defense and automotive industries. However, the successful translation of these properties into final applications lies in the net-shaping of ceramics into fully dense microstructures. Increasing the packing density of the starting powders is one effective route to achieve high sintered density and dimensional precision. The present paper presents an in-depth study on the effects of nanoparticle addition on the powder injection molding process (PIM of SiC powder-polymer mixtures. In particular, bimodal mixtures of nanoscale and sub-micrometer particles are found to have significantly increased powder packing characteristics (solids loading in the powder-polymer mixtures. The influence of nanoparticle addition on the multi-step PIM process is examined. The above results provide new perspectives which could impact a wide range of materials, powder processing techniques and applications.

  3. Chemical modifications of liquid natural rubber

    Science.gov (United States)

    Azhar, Nur Hanis Adila; Rasid, Hamizah Md; Yusoff, Siti Fairus M.

    2016-11-01

    Liquid natural rubber (LNR) was synthesized via photosentisized degradation of natural rubber (NR). LNR was modified into epoxidized liquid natural rubber (LENR) and hydroxylated liquid natural rubber (LNR-OH) using Na2WO4/CH3COOH/H2O2 catalytic system. Chemical structures of LNR and modified LNRs were characterized using Attenuated Total Reflectance Fourier Transform Infrared (ATR-FTIR) and 1H Nuclear Magnetic Resonance (NMR) spectroscopies. Integration of 1H NMR was used to calculate the epoxy content (%) of LENR. 1H NMR detected the formation of LNR-OH after prolonged heating and increased of catalyst in oxidation reaction.

  4. Moore's law and mold making: staying in the megapixel race

    Science.gov (United States)

    Renkema, Kor

    2007-09-01

    In this presentation an impression is given of technical developments within Philips High Tech Plastics, a European supplier with a production facility in Suzhou, China. Philips HTP is making precision plastic and optical parts for the mass consumer electronics market; the largest part of its current business is camera objective lenses and actuators for mobile phone. A supplier in consumer electronics has to deal with Moore's law, being one of the most specific characteristics of this particular market. This law says that every 18 - 24 months the performance of computers will double, while the price at the same performance will be halved, at the same rate. So this law also applies to lenses that are mounted on a silicon chip; the product life cycle is short, typical 2-3 years, and the next generation needs to have an ever-higher performance. The pixels are getting smaller and smaller, so the resolution of the lenses has to follow. This means a continuous tightening of the tolerances in mold making, molding and assembly, and the improvements are needed at a high rate. In the presentation is described what challenges in ever increasing precision are encountered, developments that are carried out to meet those, and in what extent Philips HTP is successful reaching the required goals.

  5. Fabrication of Photonic Crystal Structures on Flexible Organic Light-Emitting Diodes by Using Nano-Imprint and PDMS Mold

    Directory of Open Access Journals (Sweden)

    Ho Ting-Lin

    2016-01-01

    Full Text Available In this paper, nanoimprint lithography was used to create a photonic crystals structure film in organic light-emitting diode (OLED component, and then compare the efficiency of components whether with nanostructure or not. By using two different kinds of mold, such as silicon mold and PDMS mold, the nano structures in PMMA (molecular weight of 350K were fabricated. Nanostructures in period of 403.53nm with silicon mold and nano structures in period of 385.64nm with PDMS mold as photonic crystal films were fabricated and were integrated into OLED. In experimental results, the OLED without photonic crystal films (with packing behaves 193.3cd/m2 for luminous intensity, 3.481cd/A for lightening efficiency (ηL and 0.781 lm/W for lightening power (ηP where V is 14V and I is 5.5537mA; the OLED with photonic crystal films (with packing behaves 241.6cd/m2 for luminous intensity, 4.173cd/A for lightening efficiency (ηL and 0.936 lm/W for lightening power (ηP where voltage of 14V and current (I of 5.7891mA, which shows that the latter perform is well.

  6. Geometrical metrology on silicone rubber by computed tomography

    DEFF Research Database (Denmark)

    Müller, Pavel; Pacurar, Ramona Alexandra; De Chiffre, Leonardo

    2011-01-01

    Computed tomography (CT) represents a suitable measuring technique for investigation of deformable materials, since no forces are developed on the part during scanning. As for any other measuring instruments, the traceability of the CT scanners needs to be assured. An investigation on geometrical...

  7. Mold contamination of automobile air conditioner systems.

    Science.gov (United States)

    Kumar, P; Lopez, M; Fan, W; Cambre, K; Elston, R C

    1990-02-01

    Eight cars belonging to patients who were found to have exacerbation of allergic rhinitis and bronchial asthma after turning on the air conditioner in their cars were examined. Mold concentrations inside the passenger compartment with the a/c turned off and at different climate control settings were lower than concentrations in the outside air. After turning on the air conditioner to "Max", cultures obtained at various intervals revealed that mold concentrations decreased significantly with time. Furthermore, placement of a filter at the portal of entry of outside air significantly reduced the mold concentration in the passenger compartment.

  8. Natural Rubber Modification For Upper Layer Of Rubberized Asphalt Paving Block AS Shock Absorber

    OpenAIRE

    Nasruddin, Nasruddin

    2017-01-01

    The research of rubber compounding modification for upper layer of rubberized asphalt paving block as shock absorber using natural rubber, styrene butadiene rubber (SBR) as synthetic rubber, fly ash as filler and also vegetable oil as plasticizer has been conducted. The research design was varying the filler Si-69, fly ash and palm oil. The five formulas A, B, C, D, and E designed by varying the amount of Si-69 (48.5; 50.75; 53.00; 55.25; and 57.50) phr; coal fly ash (4.75, 7.00, 9.25, 11.50 ...

  9. AC/TiO2/Rubber Composite Sheet Catalysts; Fabrication, Characterization and Photocatalytic Activities

    Directory of Open Access Journals (Sweden)

    Sriwong Chaval

    2015-01-01

    Full Text Available The AC/TiO2/Rubber (ACTR composite sheets weresuccessfully fabricated by a simply mixing of fixed TiO2 suspension and natural rubber latex (60% HA contents withthe varyingamounts of activated carbon (AC suspension, followed by stirring, pouring into apetri dish mold, drying at room temperature (RT, after that taking out from a mold, reversing and drying again at RT. Then, the as-fabricated ACTR composite sheets were characterized by X-ray diffractometer (XRD, attenuated total reflection Fourier transform infrared spectroscopy (ATR-FTIR, energy dispersive X-ray spectroscopy (EDS and scanning electron microscopy (SEMtechniques. The photocatalytic efficiencies of all ACTR composite sheet samples were evaluated by photo degrading of methylene blue (MB dye solution under UV light irradiation. The results showed that the photocatalytic activity of ACTR sheet with10.0wt%AC loading has the highest efficiency for the photo degradation of MB dye than the other sheets. This is due to the fact that it is relatively with the synergistic effect of well-combined titanium dioxide catalyst and activated carbon adsorbent.

  10. Prediction of heat generation in rubber or rubber-metal springs

    Directory of Open Access Journals (Sweden)

    Banić Milan S.

    2012-01-01

    Full Text Available The temperature of rubber or rubber-metal springs increases under cyclic loading, due to hysteresis losses and low rubber thermal conductivity. Hysteresis losses correspond to energy dissipation from the rubber, which is primarily converted into heat. This well-known phenomenon, called heat build-up, is the primary reason for rubber aging. Increase in temperature within the rubber compound leads to degradation of its physical and chemical properties, increase in stiffness and loss of damping capability. This paper presents a novel procedure of heat generation prediction in rubber or rubber-metal springs. The procedure encompasses the prediction of hysteresis loss, i. e. dissipated energy within the rubber, by finite element analysis and application of a modern visco-plastic rubber constitutive model. The obtained dissipated energy was used as an input for transient thermal analysis. Verification of the proposed procedure was performed by comparison of simulation results with experimentally obtained data during the dynamic loading of the rubber specimen. The proposed procedure is highly computationally efficient and it enables time integration, which can be problematic in coupled mechanical thermal analysis. [Projekat Ministarstva nauke Republike Srbije, br. TR35005: Research and Development of New Generation of Wind Turbines of High Energy Efficiency

  11. Effect of Recycled Rubber Particles and Silica on Tensile and Tear Properties of Natural Rubber Composites

    Directory of Open Access Journals (Sweden)

    Velu CHANDRAN

    2016-05-01

    Full Text Available Application of scrap rubber and worn out tires in natural rubber compounds has been studied. The scrap rubber can, however, be recycled and compounded with natural rubber and thus can be generated as a rubber composite. In this work, recycled rubber particles (RRP were prepared using pulverization process. Then, RRP was blended with natural rubber and silica compounds, and it was synthesized by two- roll mill and hydraulic press at specified operating conditions. The samples ranging from 0 to 40 phr of RRP loaded with silica were used as constant filler. The mechanical properties and morphological analysis were carried out. The results showed that tensile strength and elongation at break gradually decreased with increasing RRP loading in natural rubber and silica compounds. Tensile modulus went down at 10 phr of RRP and then showed an increasing trend. Hardness increased up to 30 phr of RRP and tear strength increased up to 20 phr of RRP. A comparative study was also carried out with virgin natural rubber vulcanizates. The incorporation of RRP and silica up to 20 phr in natural rubber did not lower the performance of rubber articles. Morphological studies revealed that better filler dispersion, interfacial adhesion, and cross link density could increase the tensile and tear strengths.DOI: http://dx.doi.org/10.5755/j01.ms.22.2.7330

  12. Silicon detectors

    International Nuclear Information System (INIS)

    Klanner, R.

    1984-08-01

    The status and recent progress of silicon detectors for high energy physics is reviewed. Emphasis is put on detectors with high spatial resolution and the use of silicon detectors in calorimeters. (orig.)

  13. Fast prototyping of injection molded polymer microfluidic chips

    DEFF Research Database (Denmark)

    Hansen, Thomas Steen; Selmeczi, David; Larsen, Niels Bent

    2010-01-01

    We present fast prototyping of injection molding tools by the definition of microfluidic structures in a light-curable epoxy (SU-8) directly on planar nickel mold inserts. Optimized prototype mold structures could withstand injection molding of more than 300 replicas in cyclic olefin copolymer (COC...

  14. Energy usage in the rubber industry

    Energy Technology Data Exchange (ETDEWEB)

    Soederstroem, M.

    1980-01-01

    The rubber industry has several energy-intensive steps, such as mastication of natural rubber, mixing and extrusion, and vulcanization. Opportunities for energy savings would be available with a continuous mixing process, heat recovery from cooling waters, and abandonment of thermal conduction in vulcanization. 6 figures. (DCK)

  15. Natural rubber producing plants: An overview

    African Journals Online (AJOL)

    User

    2013-03-20

    Mar 20, 2013 ... Currently, Hevea brasiliensis has been only one resource for commercial natural rubber production. ...... ADVANTAGES AND DISADVANTAGES ... polymer chain. Combinations of an amine antioxidant and a zinc dialkyldithiocarbamate have been used to counter these effects, improving guayule rubber ...

  16. UTILISATION OF RUBBER SEED OL IN THE

    African Journals Online (AJOL)

    Thermal degradation studies on polyvinyl chloride in the presence of rubber seed oil, epoxidized rubber seed oil and metal ... Epoxidation of RSO was carried out at 29°C using peractic acid ..... impurities such as pigments, Vitamins, sterols ...

  17. 75 FR 57980 - Polychloroprene Rubber From Japan

    Science.gov (United States)

    2010-09-23

    ... INTERNATIONAL TRADE COMMISSION [Investigation No. AA1921-129 (Third Review)] Polychloroprene Rubber From Japan AGENCY: United States International Trade Commission. ACTION: Termination of five-year... of the antidumping duty finding on polychloroprene rubber from Japan would be likely to lead to...

  18. Rheological testing of crumb rubber modified bitumen

    CSIR Research Space (South Africa)

    Mturi, GAJ

    2011-08-01

    Full Text Available used to analyse crumb rubber modified (CRM) bitumen is that the specified gap setting in the configuration of the DSR between the upper and lower test platens is too small to accommodate crumb rubber particles. DSR testing of CRM bitumen therefore...

  19. Characterizing Tire Crumb Rubber for Exposure Assessment

    Science.gov (United States)

    Tire crumb rubber derived from recycled tires is widely used as infill material in synthetic turf fields in the United States. An estimated 95% of the over 12,000 installed fields in the U.S. use tire crumb rubber infill alone or mixed with sand or alternative materials. Concerns...

  20. Ultrasound - Aided ejection in micro injection molding

    Science.gov (United States)

    Masato, D.; Sorgato, M.; Lucchetta, G.

    2018-05-01

    In this work, an ultrasound-aided ejection system was designed and tested for different polymers (PS, COC and POM) and mold topographies. The proposed solution aims at reducing the ejection friction by decreasing the adhesion component of the frictional force, which is controlled by the contact area developed during the filling stage of the injection molding process. The experimental results indicate a positive effect of ultrasound vibration on the friction force values, with a maximum reduction of 16. Moreover, it is demonstrated that the ultrasound effect is strictly related to both polymer selection and mold roughness. The combined effect on the ejection force of mold surface roughness, melt viscosity during filling and polymer elastic modulus at ejection was modeled to the experimental data, in order to demonstrate that the effect of ultrasound vibration on the ejection friction reduction is due to the heating of the contact interface and the consequent reduction of the polymer elastic modulus.

  1. National Allergy Bureau Pollen and Mold Report

    Science.gov (United States)

    ... Search AAAAI National Allergy Bureau Pollen and Mold Report Date: May 19, 2018 Location: San Antonio (2), ... 18/2018 ( click here to view ). Our Allergen Report Email Service can automatically email you daily pollen ...

  2. MATERIALS FOR PRODUCTION OF METAL MOLDS

    Directory of Open Access Journals (Sweden)

    A. Ju. Jakovlev

    2007-01-01

    Full Text Available The influence of alloying with manganese, chromium, nickel, copper and molybdenum on mechanical characteristics and thermocyclic endurance of grayed steel and possibility of its application for metal casting molds is investigated.

  3. Molds on Food: Are They Dangerous?

    Science.gov (United States)

    ... refrigerator every few months with 1 tablespoon of baking soda dissolved in a quart of water. Rinse ... Francisco, Italian, and Eastern European types — have a characteristic thin, white mold coating which is safe to ...

  4. Surface microstructure replication in injection molding

    DEFF Research Database (Denmark)

    Theilade, Uffe Arlø; Hansen, Hans Nørgaard

    2006-01-01

    topography is transcribed onto the plastic part through complex mechanisms. This replication, however, is not perfect, and the replication quality depends on the plastic material properties, the topography itself, and the process conditions. This paper describes and discusses an investigation of injection...... molding of surface microstructures. The fundamental problem of surface microstructure replication has been studied. The research is based on specific microstructures as found in lab-on-a-chip products and on rough surfaces generated from EDM (electro discharge machining) mold cavities. Emphasis is put...... on the ability to replicate surface microstructures under normal injection-molding conditions, i.e., with commodity materials within typical process windows. It was found that within typical process windows the replication quality depends significantly on several process parameters, and especially the mold...

  5. Antimicrobial Treatments of Indoor Mold and Bacteria

    Science.gov (United States)

    Biological contaminants especially mold in buildings are known to act as sources of indoor air pollution, discomfort, asthma and pulmonary disease to building occupants. Sick buildings are evidence of extremely problematic indoor air quality (IAQ), often resulting from unacceptab...

  6. Additive Manufacturing of Wind Turbine Molds

    Energy Technology Data Exchange (ETDEWEB)

    Post, Brian [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Richardson, Bradley [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Lloyd, Peter [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Love, Lonnie [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Nolet, Stephen [TPI Composites, Scottsdale, AZ (United States); Hannan, James [TPI Composites, Scottsdale, AZ (United States)

    2017-07-01

    The objective of this project was to explore the utility of Big Area Additive Manufacturing (BAAM) for low cost manufacturing of wind turbine molds. Engineers at Oak Ridge National Laboratory (ORNL) and TPI Composites (TPI) collaborated to design and manufacture a printed mold that can be used for resin infusion of wind turbine components. Specific focus was on required material properties (operating temperatures and pressures, coefficient of thermal expansion (CTE), thermal conductivity), surface finish (accuracy and coatings) and system integration (integrated vacuum ports, and heating element). The project began with a simple proof of principle components, targeting surface coatings and material properties for printing a small section (approximately 4’ x 4’ x 2’) of a mold. Next, the second phase scaled up and integrated with the objective of capturing all of the necessary components (integrated heating to accelerate cure time, and vacuum, sealing) for resin infusion on a mold of significant size (8’ x 20’ x 6’).

  7. Molding apparatus. [for thermosetting plastic compositions

    Science.gov (United States)

    Heier, W. C. (Inventor)

    1974-01-01

    Apparatus for compression molding of thermosetting plastics compositions including interfitting hollow male and female components is reported. The components are adapted to be compressed to form a rocket nozzle in a cavity. A thermal jacket is provided exteriorly adjacent to the female component for circulating a thermal transfer fluid to effect curing of a thermosetting plastics material being molded. Each of the male and female components is provided with suitable inlets and outlets for circulating a thermal transfer fluid.

  8. Traditional Mold Analysis Compared to a DNA-based Method of Mold Analysis with Applications in Asthmatics' Homes

    Science.gov (United States)

    Traditional environmental mold analysis is based-on microscopic observations and counting of mold structures collected from the air on a sticky surface or culturing of molds on growth media for identification and quantification. A DNA-based method of mold analysis called mol...

  9. Factors influencing microinjection molding replication quality

    Science.gov (United States)

    Vera, Julie; Brulez, Anne-Catherine; Contraires, Elise; Larochette, Mathieu; Trannoy-Orban, Nathalie; Pignon, Maxime; Mauclair, Cyril; Valette, Stéphane; Benayoun, Stéphane

    2018-01-01

    In recent years, there has been increased interest in producing and providing high-precision plastic parts that can be manufactured by microinjection molding: gears, pumps, optical grating elements, and so on. For all of these applications, the replication quality is essential. This study has two goals: (1) fabrication of high-precision parts using the conventional injection molding machine; (2) identification of robust parameters that ensure production quality. Thus, different technological solutions have been used: cavity vacuuming and the use of a mold coated with DLC or CrN deposits. AFM and SEM analyses were carried out to characterize the replication profile. The replication quality was studied in terms of the process parameters, coated and uncoated molds and crystallinity of the polymer. Specific studies were processed to quantify the replicability of injection molded parts (ABS, PC and PP). Analysis of the Taguchi experimental designs permits prioritization of the impact of each parameter on the replication quality. A discussion taking into account these new parameters and the thermal and spreading properties on the coatings is proposed. It appeared that, in general, increasing the mold temperature improves the molten polymer fill in submicron features except for the steel insert (for which the presence of a vacuum is the most important factor). Moreover, the DLC coating was the best coating to increase the quality of the replication. This result could be explained by the lower thermal diffusivity of this coating. We noted that the viscosity of the polymers is not a primordial factor of the replication quality.

  10. Die Casting Mold Design for Aluminum Alloy Shell of Instrument

    Directory of Open Access Journals (Sweden)

    Li Yuanyuan

    2015-01-01

    Full Text Available This paper is about die casting mold design for aluminum alloy shell of instrument. Three-dimensional model of the casting and mold are designed by using Pro/Engineer and AutoCad which can analyze forming quality. Digital design and theoretical calculation can greatly shorten product development cycle and mold design cycle, improve the accuracy of product design and mold design, and reduce the cost of mold design.

  11. Properties of rubber blends based on natural rubber loaded with different fillers and cured by gamma radiation

    International Nuclear Information System (INIS)

    Mohamed, R.M.

    2011-01-01

    In this investigation system styrene butadiene rubber (1502 type) and natural rubber were blended in different ratios namely, NR/SBR (0/100), NR/SBR (25/75), NR/SBR (50/50), NR/SBR (75/25) and NR/SBR (100/0). All the samples were subjected to gamma irradiation dose up to 250 kGy. The improvement in the mechanical properties, physico-mechanical properties and thermal properties was followed as a function of irradiation dose and blend ratio. The SBR /NR (50/50) blend with reasonable properties were filled with 40 p hr of Hisil (highly fined silicon), HAF carbon black (high abrasion furnace), TiO 2 titanium dioxide and clay; the reinforcing ability of these fillers was found to follow the order: Hisil > HAF carbon black > Clay > TiO 2 The effect of different kinds of enhancing agents (coagent) namely: N, N- methylene di acrylamide (MDA), trimethylol propane tri methacrylate (TMPTMA) and tetramethylol - methane tetraacrylate (TMMT) on the properties of the obtained composites as a function of irradiation dose was studied. The data obtained showed that the enhancement character of the co agents follow the order: TMMT >TMPTMA > MDA >unenhanced composites. This investigation showed also the effect of gamma irradiation on improving the above mentioned properties in the presence of filler and co agents. Moreover, radiation dose at 100 kGy is sufficient enough for obtained the desired properties. The obtaining composites can be used in many industrial applications such as radio controlled model race car tires to footwear applications; the SBR component adds the toughness while the natural rubber provides superior resilience and energy return when used in footwear.

  12. Graft Copolymerization of Methyl Methacrylate Monomer onto Starch and Natural Rubber Latex Initiated by Gamma Irradiation

    Directory of Open Access Journals (Sweden)

    S. Iskandar

    2011-04-01

    Full Text Available To obtain the degradable plastic, the graft copolymerization of methyl methacrylate onto starch and natural rubber latex was conducted by a simultaneous irradiation technique. Gamma-ray from cobalt-60 source was used as the initiator. The grafted copolymer of starch-polymethyl methacrylate and the grafted copolymer of natural rubber-polymethyl methacrylate were mixed in the blender, and dried it in the oven. The dried grafted copolymer mixture was then molded using hydraulic press machine. The effect of irradiation dose, composition of the grafted copolymer mixture, film forming condition and recycle effect was evaluated. The parameters observed were tensile strength, gel fraction and soil burial degradability of grafted copolymer mixture. It was found that the tensile strength of grafted copolymer mixture increased by -ray irradiation. Increasing of the grafted copolymer of natural rubber-polymethyl methacrylate content, the gel fraction and tensile strength of the grafted copolymer mixture increased. The tensile strength of the grafted copolymer mixture was increased from 18 MPa to 23 MPa after recycled (film forming reprocessed 3 times. The grafted copolymer mixture was degraded completely after soil buried for 6 months

  13. The Effect of Rubber Mixing Process on The Curing Characteristics of Natural Rubber

    Directory of Open Access Journals (Sweden)

    Abu Hasan

    2013-04-01

    Full Text Available This research is aimed at studying the relationship between rubber mixing processes and curing characteristics of natural rubber. The curing characteristic analysis was carried out through a natural rubber formula having been masticated and mixed, followed by curing. As many as four mastication methods were finely applied; each respected four sequences of rubber mixing process. In the first method, rubber was masticated for 5 minutes and then rubber chemicals and carbon black N 330 were  simultaneously added. In the second and the third methods, rubber was masticated for 1 minute and then carbon blacks and rubber chemicals were also simultaneously added but using different type of fillers. In the fourth method, rubber was masticated for 3 minutes and then rubber chemicals and carbon black were subsequently added. The additions of rubber chemicals and carbon blacks to the masticated rubber were distinguished by the sequence and time allocated for each mixing process. The carbon blacks were added in two stages by which 10 phr was added first and the remaining 40 phr was added later along with oil. In another method, ratios of the carbon blacks addition (as done in the first  and the second stages were 20:30, 30:20, and 40:10. The examination results showed that rubber mixing process gave an impact on the changes of curing characteristics. They were much affected by the method of carbon black addition. The mixing temperature also had an effect on both curing time and curing rate in which the higher the mixing temperature, the lower the curing time and curing rate. Vulcanization temperature also affected the curing time and curing rate in which the higher the vulcanization temperature, the lower the curing time and the higher the curing rate. Lastly, particle size of carbon black also gave an impact on the curing time and curing rate in which the smaller the particle size, the lower the curing time and the higher the curing rate.

  14. Exposure to rubber fume and rubber process dust in the general rubber goods, tyre manufacturing and retread industries.

    Science.gov (United States)

    Dost, A A; Redman, D; Cox, G

    2000-08-01

    This study assesses the current patterns and levels of exposure to rubber fume and rubber process dust in the British rubber industry and compares and contrasts the data obtained from the general rubber goods (GRG), retread tire (RT) and new tire (NT) sectors. A total of 179 rubber companies were visited and data were obtained from 52 general rubber goods, 29 retread tire and 7 new tire manufacturers. The survey was conducted using a questionnaire and included a walk-through inspection of the workplace to assess the extent of use of control measures and the nature of work practices being employed. The most recent (predominantly 1995-97) exposure monitoring data for rubber fume and rubber process dust were obtained from these companies; no additional sampling was conducted for the purpose of this study. In addition to the assessment of exposure data, evaluation of occupational hygiene reports for the quality of information and advice was also carried out.A comparison of the median exposures for processes showed that the order of exposure to rubber fume (E, in mg m(-3)) is: E(moulding) (0.40) approximately E(extrusion) (0.33)>E(milling) (0.18) for GRG; E(press) (0. 32)>E(extrusion) (0.19)>E(autoclave) (0.10) for RT; and E(press) (0. 22) approximately E(all other) (0.22) for NT. The order of exposure to rubber fume between sectors was E(GRG) (0.40)>E(RT) (0.32)>E(NT) (0.22). Median exposures to rubber process dust in the GRG was E(weighing) (4.2)>E(mixing) (1.2) approximately E(milling) (0.8) approximately E(extrusion) (0.8) and no significant difference (P=0. 31) between GRG and NT sectors. The findings compare well with the study carried out in the Netherlands [Kromhout et al. (1994), Annals of Occupational Hygiene 38(1), 3-22], and it is suggested that the factors governing the significant differences noted between the three sectors relate principally to the production and task functions and also to the extent of controls employed. Evaluation of occupational

  15. Effects of fast mold temperature evolution on micro features replication quality during injection molding

    DEFF Research Database (Denmark)

    Liparoti, S.; Calaon, M.; Speranza, V.

    2017-01-01

    lithography and subsequent nickel electroplating. The mold temperature was controlled by a thin heating device (composed by polyimide as insulating layer and polyimide carbon black loaded as electrical conductive layer) able to increase the temperature on mold surface in a few seconds (40°C/s) by Joule...

  16. Fast Mold Temperature Evolution on Micro Features Replication Quality during Injection Molding

    DEFF Research Database (Denmark)

    Liparoti, S.; Calaon, Matteo; Speranza, V.

    2016-01-01

    lithography and subsequent nickel electroplating. The mold temperature was controlled by a thin heating device (composed by polyimide as insulating layer and polyimide carbon black loaded aselectrical conductive layer) able to increase the temperature on mold surface in a few seconds (40°C/s) by Joule effect...

  17. The evaluation of tetrabutylamonium bis(4-ethylphenylsulphonyldithiocarbimate)zincate(II) (ZNIBU) efficiency as a reclaiming agent for styrene-butadiene rubber (SBR); Avalicao da eficiencia do bis(4-metilfenilsulfonilditiocarbimato)zincato(II) de tetrabutilamonio (ZNIBU) como agente de regeneracao para borracha de butadieno-estireno (SBR)

    Energy Technology Data Exchange (ETDEWEB)

    Moreno, Pedro H.H.; Visconte, Leila L.Y.; Pacheco, Elen B.A.V., E-mail: pedro_hhm@ima.ufrj.br [Universidade Federal do Rio de Janeiro (UFRJ), Rio de Janeiro, RJ (Brazil); Tavares, Eder C. [Universidade Federal de Itajuba (UNIFEI), Itajuba, MG (Brazil)

    2015-07-01

    In recent years, the production of rubber waste has been reported as a serious environmental problem. The chemical structure of rubbers (crosslinked, insoluble and infusible polymers) makes its reprocessing very difficult, unlike thermoplastics. The most common methods to treat rubber waste are of thermal, mechanical and chemical nature, wherein the chemical methods the purpose is to regenerate the rubber. Early studies with tetrabutylamonium bis(4-methylphenylsulphonyldithiocarbimate)zincate(II) (ZNIBU) point to its ability as an accelerator in the rubber curing process. In this work, this zinc complex was evaluated as a chemical regeneration agent. ZNIBU was synthesized and characterized by Nuclear Magnetic Resonance ({sup 13}C NMR) and Fourier Transform Infrared Spectroscopy (FTIR). The mixture of virgin SBR with vulcanization ingredients was performed in a two-roll mill, and the composition was then vulcanized and molded on a hydraulic press. The synthesized ZNIBU was then mixed with the vulcanized rubber and devulcanization was observed. Finally, the devulcanized elastomeric composition was revulcanized. The revulcanization of SBR regenerated with ZNIBU led to the formation of a rubber with maximum torque near the maximum torque of the virgin vulcanized rubber. After adjusting the optimal conditions of regeneration, mechanical tests will be carried out (tensile strength, tear strength and hardness) for the specimens of both vulcanized and revulcanized rubbers in order to compare their mechanical properties. (author)

  18. Performance of self-compacting rubberized concrete

    Directory of Open Access Journals (Sweden)

    Hamza Bensaci

    2018-01-01

    Full Text Available Used tyre rubber wastes present a serious environmental problem of pollution and storage. The recycling of this waste in the industry of construction could be an appropriate solution to produce an eco-concrete and could contribute to the improvement of some of its properties. This paper aims to study the possibility of using tyre rubber waste as fine aggregate replacement in self-compacting concrete (SCC. Fines rubber particles of 0-2 mm of waste tyres were added SCC mixtures as a partial substitution of the total volume of sand at different percentages (5, 10, 15, 20 and 30%. The influence of fines rubber of used tyres on fresh and hardened properties of the SCC was investigated. The fresh properties of SCC were performed by using slump-flow, T50 flow time, L-box, V-funnel and segregation resistance tests. Characteristics of the hardened state were obtained by compressive strength and thermal conductivity. The experimental results showed that the inclusion of fines rubber in SCC decreases the workability, reduced its passing capacity and increases the possibility of blocking. A decrease in compressive strength is observed with the increase in rubber content. On the other hand, the incorporation of the rubber fines aggregates enhances in a remarkably way the thermal conductivity.

  19. Hyundai plans rubber unit despite overcapacity

    International Nuclear Information System (INIS)

    Hyoungjin Kim.

    1993-01-01

    Despite the oversupply of synthetic rubber in South Korea, the government has granted approval to Hyundai Petrochemical (Seoul) to build the country's second synthetic rubber unit, to be located alongside its petrochemical complex at Daesan. The plant is due for startup during second-half 1995, when the local market is expected to be in better balance. Hyundai will use Goodyear Tire ampersand Rubber technology for the plant, which will have annual capacities for 40,000 m.t. of polybutadiene rubber (BR), 30,000 m.t. of styrene butadiene rubber (SBR) and 12,000 m.t. of nitrile rubber (NBR). Styrene and butadiene requirements will be met from Hyundai's own production at Daesan. The current local producer of synthetic rubber is Korea Kumho Petrochemicals (Seoul), which has annual capacities for 150,000 m.t. of SBR, 95,000 m.t. of BR, and 10,000 m.t. of NBR. Korean SBR demand is about 141,000 m.t./year but is expected to increase to 161,000 m.t./year by 1996 and reach 194,000 m.t./year by the end of the decade

  20. Rubber friction: role of the flash temperature

    International Nuclear Information System (INIS)

    Persson, B N J

    2006-01-01

    When a rubber block is sliding on a hard rough substrate, the substrate asperities will exert time-dependent deformations of the rubber surface resulting in viscoelastic energy dissipation in the rubber, which gives a contribution to the sliding friction. Most surfaces of solids have roughness on many different length scales, and when calculating the friction force it is necessary to include the viscoelastic deformations on all length scales. The energy dissipation will result in local heating of the rubber. Since the viscoelastic properties of rubber-like materials are extremely strongly temperature dependent, it is necessary to include the local temperature increase in the analysis. At very low sliding velocity the temperature increase is negligible because of heat diffusion, but already for velocities of order 10 -2 m s -1 the local heating may be very important. Here I study the influence of the local heating on the rubber friction, and I show that in a typical case the temperature increase results in a decrease in rubber friction with increasing sliding velocity for v>0.01 m s -1 . This may result in stick-slip instabilities, and is of crucial importance in many practical applications, e.g. for tyre-road friction and in particular for ABS braking systems

  1. Butterfly valve of all rubber lining type

    International Nuclear Information System (INIS)

    Shimada, Shosaku; Nakatsuma, Sumiya; Sasaki, Iwao; Aoki, Naoshi.

    1982-01-01

    The valves used for the circulating water pipes for condensers in nuclear and thermal power stations have become large with the increase of power output, and their specifications have become strict. The materials for the valves change from cast iron to steel plate construction. To cope with sea water corrosion, rubber lining has been applied to the internal surfaces of valve boxes, and the build-up welding of stainless steel has been made on the edges of valves. However, recently it is desired to develop butterfly valves, of which the whole valve disks are lined with hard rubber. For the purpose of confirming the performance of large bore valves, a 2600 mm bore butterfly valve of all rubber lining type was used, and the opening and closing test of 1100 times was carried out by applying thermal cycle and pressure difference and using artifical sea water. Also the bending test of hard rubber lining was performed with test pieces. Thus, it was confirmed that the butterfly valves of all rubber lining type have the performance exceeding that of the valves with build-up welding. The course of development of the valves of all rubber lining type, the construction and the items of confirmation by tests of these valves, and the tests of the valve and the hard rubber lining described above are reported. (Kako, I.)

  2. Cream concentrated latex for foam rubber products

    Science.gov (United States)

    Suksup, R.; Imkaew, C.; Smitthipong, W.

    2017-12-01

    Fresh natural latex (around 40% rubber and 60% water) can be transformed to concentrated natural latex (around 60% rubber and 40% water) in order to realise economical transportation and easier latex product’s preparation. The concentrated natural latex is an extremely valuable material. It can be applied for many types of products, for example, foam rubber as pillow and mattress, elastic band, etc. Industrially, the concentrated natural latex can be prepared by centrifugation which requires an enormous expensive machine. From the eco-friendly products point of view, most of rubber entrepreneurs in the world try to develop a green rubber product. So, the main objective of this study is to prepare the cream concentrated latex without any sophisticated machine. Thus, we work on a simple, cheap and green method that does not use any expensive machine but uses water-based chemical as sodium alginate to prepare the cream concentrated latex. The optimal amount of sodium alginate in the latex was studied. The main characteristics of the cream concentrated latex were tested by various technics, such as alkalinity, total solid content (TSC), dry rubber content (DRC), etc. We found that there are no significant differences of results between fresh natural latex and cream concentrated latex, except for the TSC and DRC. The TSC and DRC of cream latex are higher than those of fresh natural latex. Finally, we propose a model of natural rubber particle and sodium alginate to form the cream concentrated latex.

  3. Zinc Leaching from Tire Crumb Rubber

    Science.gov (United States)

    Rhodes, E. P.; Ren, J.; Mays, D. C.

    2010-12-01

    Recent estimates indicate that more than 2 billion scrap tires are currently stockpiled in the United States and approximately 280 million more tires are added annually. Various engineering applications utilize recycled tires in the form of shredded tire crumb rubber. However, the use of tire crumb rubber may have negative environmental impacts, especially when the rubber comes into contact with water. A review of the literature indicates that leaching of zinc from tire crumb rubber is the most significant water quality concern associated with using this material. Zinc is generally used in tire manufacturing, representing approximately 1.3% of the final product by mass. This study will report results from the U.S. Environmental Protection Agency’s (EPA’s) Synthetic Precipitation Leaching Procedure, batch leaching tests, and column leaching tests performed to quantify the process by which zinc leaches from tire crumb rubber into water. Results are interpreted with a first-order kinetic attachment/detachment model, implemented with the U.S. Agricultural Research Service software HYDRUS-1D, in order to determine the circumstances when zinc leaching from tire crumb rubber would be expected to comply with the applicable discharge limits. One potential application for recycled tires is replacing sand with tire crumb rubber in granular media filters used for stormwater pollution control. For this to be a viable application, the total zinc in the stormwater discharge must be below the EPA’s benchmark value of 0.117 mg/L.

  4. Effects of mold geometry on fiber orientation of powder injection molded metal matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Ahmad, Faiz, E-mail: faizahmad@petronas.com.my; Aslam, Muhammad, E-mail: klaira73@gmail.com; Altaf, Khurram, E-mail: khurram.altaf@petronas.com.my; Shirazi, Irfan, E-mail: irfanshirazi@hotmail.com [Mechanical Engineering Universiti Teknologi PETRONAS Malaysia (Malaysia)

    2015-07-22

    Fiber orientations in metal matrix composites have significant effect on improving tensile properties. Control of fiber orientations in metal injection molded metal composites is a difficult task. In this study, two mold cavities of dimensions 6x6x90 mm and 10x20x180 mm were used for comparison of fiber orientation in injection molded metal composites test parts. In both mold cavities, convergent and divergent flows were developed by modifying the sprue dimensions. Scanning electron microscope (SEM) was used to examine the fiber orientations within the test samples. The results showed highly aligned fiber in injection molded test bars developed from the convergent melt flow. Random orientation of fibers was noted in the composites test bars produced from divergent melt flow.

  5. Creating mold-free buildings: a key to avoiding health effects of indoor molds.

    Science.gov (United States)

    Small, Bruce M

    2003-08-01

    In view of the high costs of building diagnostics and repair subsequent to water damage--as well as the large medical diagnostic and healthcare costs associated with mold growth in buildings--commitment to a philosophy of proactive preventive maintenance for home, apartment, school, and commercial buildings could result in considerable cost savings and avoidance of major health problems among building occupants. The author identifies common causes of mold growth in buildings and summarizes key building design and construction principles essential for preventing mold contamination indoors. Physicians and healthcare workers must be made aware of conditions within buildings that can give rise to mold growth, and of resulting health problems. Timely advice provided to patients already sensitized by exposure to molds could save these individuals, and their families, from further exposures as a result of inadequate building maintenance or an inappropriate choice of replacement housing.

  6. Structural characterization of rubber from jackfruit and euphorbia as a model of natural rubber.

    Science.gov (United States)

    Mekkriengkrai, Dararat; Ute, Koiichi; Swiezewska, Ewa; Chojnacki, Tadeusz; Tanaka, Yasuyuki; Sakdapipanich, Jitladda T

    2004-01-01

    A structural study of low molecular weight rubbers from Jackfruit (Artocarpus heterophyllus) and Painted spurge (Euphorbia heterophylla) was carried out as model compounds of natural rubber from Hevea brasiliensis. The rubber content of latex from Jackfruit was 0.4-0.7%, which is very low compared with that of 30-35% in the latex from Hevea tree. The rubber from Jackfruit latex was low molecular weight with narrow unimodal molecular weight distribution (MWD), whereas that obtained from E. heterophylla showed very broad MWD. The 1H and 13C NMR analyses showed that Jackfruit rubber consists of a dimethylallyl group and two trans-isoprene units connected to a long sequence of cis-isoprene units. The alpha-terminal group of Jackfruit rubber was presumed to be composed of a phosphate group based on the presence of 1H NMR signal at 4.08 ppm corresponding to the terminal =CH-CH2OP group.

  7. Injection molding of high aspect ratio sub-100 nm nanostructures

    DEFF Research Database (Denmark)

    Matschuk, Maria; Larsen, Niels B

    2013-01-01

    We have explored the use of mold coatings and optimized processing conditions to injection mold high aspect ratio nanostructures (height-to-width >1) in cyclic olefin copolymer (COC). Optimizing the molding parameters on uncoated nickel molds resulted in slight improvements in replication quality...... as described by height, width and uniformity of the nanoscopic features. Use of a mold temperature transiently above the polymer glass transition temperature (Tg) was the most important factor in increasing the replication fidelity. Surface coating of the nickel molds with a fluorocarbon-containing thin film...... (FDTS) greatly enhanced the quality of replicated features, in particular at transient mold temperatures above Tg. Injection molding using the latter mold temperature regime resulted in a bimodal distribution of pillar heights, corresponding to either full or very poor replication of the individual...

  8. Thermal properties of hydrogenated liquid natural rubber

    Science.gov (United States)

    Jamaluddin, Naharullah; Abdullah, Ibrahim; Yusoff, Siti Fairus M.

    2015-09-01

    Natural rubber (NR) was modified to form liquid natural rubber (LNR) via photooxidative degradation. Hydrogenated liquid natural rubber (HLNR) was synthesized by using diimide as source of hydrogen which the diimide is produced by thermolysis of p-toluenesulfonyl hydrazide (TSH). The structure of HLNR was characterized by determining the changes of main peaks in Fourier Transform infrared and nuclear magnetic resonance spectra after hydrogenation. Thermogravimetric analysis showed that the HLNR had higher decomposition temperature compared to LNR and the decomposition temperature is directly proportional to the percentage of conversion.

  9. Thermal properties of hydrogenated liquid natural rubber

    International Nuclear Information System (INIS)

    Jamaluddin, Naharullah; Abdullah, Ibrahim; Yusoff, Siti Fairus M.

    2015-01-01

    Natural rubber (NR) was modified to form liquid natural rubber (LNR) via photooxidative degradation. Hydrogenated liquid natural rubber (HLNR) was synthesized by using diimide as source of hydrogen which the diimide is produced by thermolysis of p-toluenesulfonyl hydrazide (TSH). The structure of HLNR was characterized by determining the changes of main peaks in Fourier Transform infrared and nuclear magnetic resonance spectra after hydrogenation. Thermogravimetric analysis showed that the HLNR had higher decomposition temperature compared to LNR and the decomposition temperature is directly proportional to the percentage of conversion

  10. Thermal properties of hydrogenated liquid natural rubber

    Energy Technology Data Exchange (ETDEWEB)

    Jamaluddin, Naharullah; Abdullah, Ibrahim; Yusoff, Siti Fairus M. [School of Chemical Sciences and Food Technology, Faculty of Science and Technology, Universiti Kebangsaan Malaysia, 43600 Bangi, Selangor (Malaysia)

    2015-09-25

    Natural rubber (NR) was modified to form liquid natural rubber (LNR) via photooxidative degradation. Hydrogenated liquid natural rubber (HLNR) was synthesized by using diimide as source of hydrogen which the diimide is produced by thermolysis of p-toluenesulfonyl hydrazide (TSH). The structure of HLNR was characterized by determining the changes of main peaks in Fourier Transform infrared and nuclear magnetic resonance spectra after hydrogenation. Thermogravimetric analysis showed that the HLNR had higher decomposition temperature compared to LNR and the decomposition temperature is directly proportional to the percentage of conversion.

  11. Life assessment of rubber articles in fuels

    OpenAIRE

    Selldén, Emmy

    2013-01-01

    The choice of rubber material for use in sealings and hoses in the fuel system is of great importance. If a wrong type of rubber is used, premature failure during service may occur. This impacts the environmental performance, the safety during driving, uptime and economy of the transport. In this diploma work, rubbers for use in sealing and hoses in the fuel system have been evaluated to assess which materials have the potential to be used under long-term use in contact with commercial fuels....

  12. Fatigue life of automotive rubber jounce bumper

    International Nuclear Information System (INIS)

    Sidhu, R S; Ali, Aidy

    2010-01-01

    It is evident that most rubber components in the automotive industry are subjected to repetitive loading. Vigorous research is needed towards improving the safety and reliability of the components. The study was done on an automotive rubber jounce bumper with a rubber hardness of 60 IRHD. The test was conducted in displacement-controlled environment under compressive load. The existing models by Kim, Harbour, Woo and Li were adopted to predict the fatigue life. The experimental results show strong similarities with the predicted models.

  13. Comparative studies on the mechanical properties of natural rubber and natural rubber filled with multi-walled carbon nanotubes

    Science.gov (United States)

    Ismail, R.; Ibrahim, A.; Rusop, M.; Adnan, A.

    2018-05-01

    The present article compares the mechanical properties of natural rubber (NR) and carbon nanotubes (CNTs) filled natural rubber composites. Four types of nanocomposite specimens are fabricated with different MWCNT loadings: 0 wt% (pure natural rubber), 1 wt%, 3 wt%, and 5 wt%. The specimens are tested for their mechanical properties. It is observed that the tensile strength, hardness and elongation break of CNTs filled rubber composites are remarkably higher than that of raw rubber indicating the inherent reinforcing potential of CNTs. Percentage of the elongation at break of rubber CNTs composites is lower than that of raw rubber.

  14. Easy fabrication of high quality nickel mold for deep polymer microfluidic channels

    International Nuclear Information System (INIS)

    Wong, Ten It; Tan, Christina Yuan Ling; Zhou, Xiaodong; Limantoro, Julian; Fong, Kin Phang; Quan, Chenggen; Sun, Ling Ling

    2016-01-01

    Mass fabrication of disposable microfluidic chips with hot embossing is a key technology for microfluidic chip based biosensors. In this work, we develop a new method of fabricating high quality and highly durable nickel molds for hot embossing polymer chips. The process involves the addition of a thick, patterned layer of negative photoresist AZ-125nxT to a 4″ silicon wafer, followed by nickel electroplating and delamination of the nickel mold. Our investigations found that compared to a pillar mask, a hole mask can minimize the diffraction effect in photolithography of a thick photoresist, reduce the adhesion of the AZ-125nxT to the photomask in photolithography, and facilitate clean development of the photoresist patterns. By optimizing the hot embossing and chip bonding parameters, microfluidic chips with deep channels are achieved. (paper)

  15. Nanostructuring steel for injection molding tools

    International Nuclear Information System (INIS)

    Al-Azawi, A; Smistrup, K; Kristensen, A

    2014-01-01

    The production of nanostructured plastic items by injection molding with ridges down to 400 nm in width, which is the smallest line width replicated from nanostructured steel shims, is presented. Here we detail a micro-fabrication method where electron beam lithography, nano-imprint lithography and ion beam etching are combined to nanostructure the planar surface of a steel wafer. Injection molded plastic parts with enhanced surface properties, like anti-reflective, superhydrophobic and structural colors can be achieved by micro- and nanostructuring the surface of the steel molds. We investigate the minimum line width that can be realized by our fabrication method and the influence of etching angle on the structure profile during the ion beam etching process. Trenches down to 400 nm in width have been successfully fabricated into a 316 type electro-polished steel wafer. Afterward a plastic replica has been produced by injection molding with good structure transfer fidelity. Thus we have demonstrated that by utilizing well-established fabrication techniques, nanostructured steel shims that are used in injection molding, a technique that allows low cost mass fabrication of plastic items, are produced. (paper)

  16. The rubber tree genome reveals new insights into rubber production and species adaptation

    OpenAIRE

    Tang, Chaorong; Yang, Meng; Fang, Yongjun; Luo, Yingfeng; Gao, Shenghan; Xiao, Xiaohu; An, Zewei; Zhou, Binhui; Zhang, Bing; Tan, Xinyu; Yeang, Hoong Yeet; Qin, Yunxia; Yang, Jianghua; Lin, Qiang; Mei, Hailiang

    2016-01-01

    The Para rubber tree (Hevea brasiliensis) is an economically important tropical tree species that produces natural rubber, an essential industrial raw material. Here we present a high-quality genome assembly of this species (1.37 Gb, scaffold N50 = 1.28 Mb) that covers 93.8% of the genome (1.47 Gb) and harbours 43,792 predicted protein-coding genes. A striking expansion of the REF/SRPP (rubber elongation factor/small rubber particle protein) gene family and its divergence into several laticif...

  17. Double blind placebo controlled exposure to molds

    DEFF Research Database (Denmark)

    Meyer, H W; Jensen, K A; Nielsen, K F

    2005-01-01

    non-significant, and at the same level as after placebo exposure. The developed exposure system based on the Particle-Field and Laboratory Emission Cell (P-FLEC) makes it possible to deliver a precise and highly controlled dose of mold spores from water-damaged building materials, imitating realistic......The objective was to develop an experimental setup for human exposure to mold spores, and to study the clinical effect of this exposure in sensitive subjects who had previously experienced potentially building-related symptoms (BRS) at work. From three water-damaged schools eight employees....... In conclusion this is, to our knowledge, the first study to successfully conduct a human exposure to a highly controlled dose of fungal material aerosolized directly from wet building materials. This short-term exposure to high concentrations of two different molds induced no more reactions than exposure...

  18. Nanostructuring steel for injection molding tools

    DEFF Research Database (Denmark)

    Al-Azawi, A.; Smistrup, Kristian; Kristensen, Anders

    2014-01-01

    The production of nanostructured plastic items by injection molding with ridges down to 400 nm in width, which is the smallest line width replicated from nanostructured steel shims, is presented. Here we detail a micro-fabrication method where electron beam lithography, nano-imprint lithography...... and ion beam etching are combined to nanostructure the planar surface of a steel wafer. Injection molded plastic parts with enhanced surface properties, like anti-reflective, superhydrophobic and structural colors can be achieved by micro-and nanostructuring the surface of the steel molds. We investigate...... the minimum line width that can be realized by our fabrication method and the influence of etching angle on the structure profile during the ion beam etching process. Trenches down to 400 nm in width have been successfully fabricated into a 316 type electro-polished steel wafer. Afterward a plastic replica...

  19. [Total analysis of organic rubber additives].

    Science.gov (United States)

    He, Wen-Xuan; Robert, Shanks; You, Ye-Ming

    2010-03-01

    In the present paper, after middle pressure chromatograph separation using both positive phase and reversed-phase conditions, the organic additives in ethylene-propylene rubber were identified by infrared spectrometer. At the same time, by using solid phase extraction column to maintain the main component-fuel oil in organic additves to avoid its interfering with minor compounds, other organic additves were separated and analysed by GC/Ms. In addition, the remaining active compound such as benzoyl peroxide was identified by CC/Ms, through analyzing acetone extract directly. Using the above mentioned techniques, soften agents (fuel oil, plant oil and phthalte), curing agent (benzoylperoxide), vulcanizing accelerators (2-mercaptobenzothiazole, ethyl thiuram and butyl thiuram), and antiagers (2, 6-Di-tert-butyl-4-methyl phenol and styrenated phenol) in ethylene-propylene rubber were identified. Although the technique was established in ethylene-propylene rubber system, it can be used in other rubber system.

  20. Radiation stability of plastics and rubbers

    International Nuclear Information System (INIS)

    Hitchon, J.W.

    1983-01-01

    Physical radiation effects of #betta# particles, #betta#-radiation, x rays and accelerated electrons on thermosets, thermoplastics and rubbers are charted. Modifications to the information due to composition, shape and environment are noted. (U.K.)

  1. Oils and rubber from arid land plants

    Science.gov (United States)

    Johnson, J. D.; Hinman, C. W.

    1980-05-01

    In this article the economic development potentials of Cucurbita species (buffalo gourd and others), Simmondsia chinensis (jojoba), Euphorbia lathyris (gopher plant), and Parthenium argentatum (guayule) are discussed. All of these plants may become important sources of oils or rubber.

  2. Strength of mortar containing rubber tire particle

    Science.gov (United States)

    Jusoh, M. A.; Abdullah, S. R.; Adnan, S. H.

    2018-04-01

    The main focus in this investigation is to determine the strength consist compressive and tensile strength of mortar containing rubber tire particle. In fact, from the previous study, the strength of mortar containing waste rubber tire in mortar has a slightly decreases compare to normal mortar. In this study, rubber tire particle was replacing on volume of fine aggregate with 6%. 9% and 12%. The sample were indicated M0 (0%), M6 (6%), M9 (9%) and M12 (12%). In this study, two different size of sample used with cube 100mm x 100mm x 100mm for compressive strength and 40mm x 40mm x 160mm for flexural strength. Morphology test was conducted by using Scanning electron microscopic (SEM) were done after testing compressive strength test. The concrete sample were cured for day 3, 7 and 28 before testing. Results compressive strength and flexural strength of rubber mortar shown improved compare to normal mortar.

  3. Contact allergy to rubber accelerators remains prevalent

    DEFF Research Database (Denmark)

    Schwensen, J F; Menné, T; Johansen, J D

    2016-01-01

    several clinical cases with allergic facial dermatitis to rubber. OBJECTIVES: To evaluate temporal trends of contact allergy to rubber accelerators from the European baseline series in a tertiary patch test clinic in Denmark, and examine associations with anatomical locations of dermatitis. METHODS: Patch...... test and clinical data collected in a Danish tertiary dermatology clinic in Gentofte, Herlev, Copenhagen between 1 January 2005 and 31 December 2014 were analysed. The following rubber accelerators or mixtures in petrolatum from the European baseline patch test series were included: thiuram mix 1.......0%, mercaptobenzothiazole 2.0% and mercapto mix 1.0%. RESULTS: The overall prevalence of contact allergy to rubber accelerators was 3.1% with no significant change during the study period (Ptrend = 0.667). Contact allergy to thiuram mix was the most prevalent and was significantly associated with occupational contact...

  4. Effecting aging time of epoxy molding compound to molding process for integrated circuit packaging

    Science.gov (United States)

    Tachapitunsuk, Jirayu; Ugsornrat, Kessararat; Srisuwitthanon, Warayoot; Thonglor, Panakamon

    2017-09-01

    This research studied about effecting aging time of epoxy molding compound (EMC) that effect to reliability performance of integrated circuit (IC) package in molding process. Molding process is so important of IC packaging process for protecting IC chip (or die) from temperature and humidity environment using encapsulated EMC. For general molding process, EMC are stored in the frozen at 5°C and left at room temperature at 25 °C for aging time on self before molding of die onto lead frame is 24 hours. The aging time effect to reliability performance of IC package due to different temperature and humidity inside the package. In experiment, aging time of EMC were varied from 0 to 24 hours for molding process of SOIC-8L packages. For analysis, these packages were tested by x-ray and scanning acoustic microscope to analyze properties of EMC with an aging time and also analyzed delamination, internal void, and wire sweep inside the packages with different aging time. The results revealed that different aging time of EMC effect to properties and reliability performance of molding process.

  5. Energy Saving Melting and Revert Reduction Technology (Energy-SMARRT): Light Metals Permanent Mold Casting

    Energy Technology Data Exchange (ETDEWEB)

    Fasoyinu, Yemi [CanmetMATERIALS

    2014-03-31

    Current vehicles use mostly ferrous components for structural applications. It is possible to reduce the weight of the vehicle by substituting these parts with those made from light metals such as aluminum and magnesium. Many alloys and manufacturing processes can be used to produce these light metal components and casting is known to be most economical. One of the high integrity casting processes is permanent mold casting which is the focus of this research report. Many aluminum alloy castings used in automotive applications are produced by the sand casting process. Also, aluminum-silicon (Al-Si) alloys are the most widely used alloy systems for automotive applications. It is possible that by using high strength aluminum alloys based on an aluminum-copper (Al-Cu) system and permanent mold casting, the performance of these components can be enhanced significantly. This will also help to further reduce the weight. However, many technological obstacles need to be overcome before using these alloys in automotive applications in an economical way. There is very limited information in the open literature on gravity and low-pressure permanent mold casting of high strength aluminum alloys. This report summarizes the results and issues encountered during the casting trials of high strength aluminum alloy 206.0 (Al-Cu alloy) and moderate strength alloy 535.0 (Al-Mg alloy). Five engineering components were cast by gravity tilt-pour or low pressure permanent mold casting processes at CanmetMATERIALS (CMAT) and two production foundries. The results of the casting trials show that high integrity engineering components can be produced successfully from both alloys if specific processing parameters are used. It was shown that a combination of melt processing and mold temperature is necessary for the elimination of hot tears in both alloys.

  6. Advantages of Concrete Mixing with Tyre Rubber

    OpenAIRE

    Mazyad Al-Fadhli *

    2017-01-01

    Strong waste administration is one of the major natural concerns everywhere throughout the world. Tire-rubber particles made out of tire chips, piece elastic, and a mix of tire chips and scrap elastic, where utilized to supplant mineral totals in cement. These particles were utilized to supplant 10% , 15% , 20%, and 25% of the aggregate mineral totals volume in cement.Using rubber aggregates in such applications can help to prevent pollution and overcome the problem of storing used tyres. Adv...

  7. Rapid Prototyping of Nanofluidic Slits in a Silicone Bilayer

    Science.gov (United States)

    Kole, Thomas P.; Liao, Kuo-Tang; Schiffels, Daniel; Ilic, B. Robert; Strychalski, Elizabeth A.; Kralj, Jason G.; Liddle, J. Alexander; Dritschilo, Anatoly; Stavis, Samuel M.

    2015-01-01

    This article reports a process for rapidly prototyping nanofluidic devices, particularly those comprising slits with microscale widths and nanoscale depths, in silicone. This process consists of designing a nanofluidic device, fabricating a photomask, fabricating a device mold in epoxy photoresist, molding a device in silicone, cutting and punching a molded silicone device, bonding a silicone device to a glass substrate, and filling the device with aqueous solution. By using a bilayer of hard and soft silicone, we have formed and filled nanofluidic slits with depths of less than 400 nm and aspect ratios of width to depth exceeding 250 without collapse of the slits. An important attribute of this article is that the description of this rapid prototyping process is very comprehensive, presenting context and details which are highly relevant to the rational implementation and reliable repetition of the process. Moreover, this process makes use of equipment commonly found in nanofabrication facilities and research laboratories, facilitating the broad adaptation and application of the process. Therefore, while this article specifically informs users of the Center for Nanoscale Science and Technology (CNST) at the National Institute of Standards and Technology (NIST), we anticipate that this information will be generally useful for the nanofabrication and nanofluidics research communities at large, and particularly useful for neophyte nanofabricators and nanofluidicists. PMID:26958449

  8. High macro rubber band ligature

    Directory of Open Access Journals (Sweden)

    José A. Reis Neto

    2013-07-01

    Full Text Available Purpose: The goal of a rubber band ligature is to promote fibrosis of the submucosa with subsequent fixation of the anal epithelium to the underlying sphincter. Following this principle, a new technique of ligature was developed based on two aspects: 1. macro banding: to have a better fibrosis and fixation by banding a bigger volume of mucosa and 2. higher ligature: to have this fixation at the origin of the hemorrhoidal cushion displacement. Methods: 1634 patients with internal hemorrhoidal disease grade II or III were treated by the technique called high macro rubber band. There was no distinction as to age, gender or race. To perform this technique a new hemorrhoidal device was specially designed with a larger diameter and a bigger capacity for mucosal volume aspiration. It is recommended to utilize a longer and wider anoscope to obtain a better view of the anal canal, which will facilitate the injection of submucosa higher in the anal canal and the insertion of the rubber band device. The hemorrhoidal cushion must be banded higher in the anal canal (4 cm above the pectinate line. It is preferable to treat all the hemorrhoids in one single session (maximum of three areas banded. Results: The analysis was retrospective without any comparison with conventional banding. The period of evaluation extended from one to twelve years. The analysis of the results showed perianal edema in 1.6% of the patients, immediate tenesmus in 0.8%, intense pain (need for parenteral analgesia in 1.6%, urinary retention in 0.1% of the patients and a symptomatic recurrence rate of 4.2%. All patients with symptomatic recurrence were treated with a new session of macro rubber banding. None of the patients developed anal or rectal sepsis. Small post-ligature bleeding was observed only in 0.8% of the patients. Conclusions: The high macro rubber banding technique represents an alternative method for the treatment of hemorrhoidal disease grades II or III, with good

  9. Tool steel quality and surface finishing of plastic molds

    Directory of Open Access Journals (Sweden)

    Rafael Agnelli Mesquita

    2010-01-01

    Full Text Available Plastic industry is today in a constant growth, demanding several products from other segments, which includes the plastic molds, mainly used in the injection molding process. Considering all the requirements of plastic molds, the surface finishing is of special interest, as the injected plastic part is able to reproduce any details (and also defects from the mold surface. Therefore, several aspects on mold finishing are important, mainly related to manufacturing conditions - machining, grinding, polishing and texturing, and also related to the tool steel quality, in relation to microstructure homogeneity and non-metallic inclusions (cleanliness. The present paper is then focused on this interrelationship between steel quality and manufacturing process, which are both related to the final quality of plastic mold surfaces. Examples are discussed in terms of surface finishing of plastic molds and the properties or the microstructure of mold steels.

  10. COMPARISON OF POLYJET PRINTING AND SILICON MOULDING AS RAPID PLASTIC MOULDING SOLUTIONS

    Directory of Open Access Journals (Sweden)

    R. Singh

    2012-12-01

    Full Text Available The aim of the present investigation is to compare two rapid molding (RM solutions, namely polyjet printing (PP and silicon molding (SM, for the manufacture of plastic components. The comparison has been made on the basis of dimensional accuracy (as per IT grades, mechanical properties (namely surface hardness, surface roughness and production cost. The comparison of the experimental results will serve as a yard stick for the further selection of processes for industrial applications.

  11. Silane grafted natural rubber and its compatibilization effect on silica-reinforced rubber tire compounds

    NARCIS (Netherlands)

    Sengloyluan, K.; Sahakaro, K.; Dierkes, W. K.; Noordermeer, J. W.M.

    2017-01-01

    Natural Rubber (NR) grafted with 3-octanoylthio-1-propyltriethoxysilane (NXT) was prepared by melt mixing using 1,1′-di(tert-butylperoxy)-3,3,5-trimethylcyclohexane as initiator at 140 °C with NXT contents of 10 and 20 parts per hundred rubber [phr] and initiator 0.1 phr. The silane grafted on NR

  12. Static friction in rubber-metal contacts with application to rubber pad forming processes

    NARCIS (Netherlands)

    Deladi, E.L.

    2006-01-01

    A static friction model suitable for rubber-metal contact is presented in this dissertation. In introduction, the motivation and the aims of the research are introduced together with the background regarding the related industrial application, which is the rubber pad forming process.

  13. Validation of three-dimensional micro injection molding simulation accuracy

    DEFF Research Database (Denmark)

    Tosello, Guido; Costa, F.S.; Hansen, Hans Nørgaard

    2011-01-01

    length, injection pressure profile, molding mass and flow pattern. The importance of calibrated micro molding process monitoring for an accurate implementation strategy of the simulation and its validation has been demonstrated. In fact, inconsistencies and uncertainties in the experimental data must...... be minimized to avoid introducing uncertainties in the simulation calculations. Simulations of bulky sub-100 milligrams micro molded parts have been validated and a methodology for accurate micro molding simulations was established....

  14. COMPUTER AIDED THREE DIMENSIONAL DESIGN OF MOLD COMPONENTS

    Directory of Open Access Journals (Sweden)

    Kerim ÇETİNKAYA

    2000-02-01

    Full Text Available Sheet metal molding design with classical methods is formed in very long times calculates and drafts. At the molding design, selection and drafting of most of the components requires very long time because of similar repetative processes. In this study, a molding design program has been developed by using AutoLISP which has been adapted AutoCAD packet program. With this study, design of sheet metal molding, dimensioning, assemly drafting has been realized.

  15. Solvent-assisted polymer micro-molding

    Institute of Scientific and Technical Information of China (English)

    HAN LuLu; ZHOU Jing; GONG Xiao; GAO ChangYou

    2009-01-01

    The micro-molding technology has played an important role in fabrication of polymer micro-patterns and development of functional devices.In such a process,suitable solvent can swell or dissolve the polymer films to decrease their glass transition temperature (Tg) and viscosity and thereby improve flowing ability.Consequently,it is easy to obtain the 2D and 3D patterns with high fidelity by the solvent-assisted micro-molding.Compared with the high temperature molding,this technology overcomes some shortcomings such as shrinking after cooling,degradation at high temperature,difficulty in processing some functional materials having high Tg,etc.It can be applied to making patterns not only on polymer monolayers but also on polyelectrolyte multilayers.Moreover,the compressioninduced patterns on the multilayers are chemically homogenous but physically heterogeneous.In this review,the controlling factors on the pattern quality are also discussed,including materials of the mold,solvent,pressure,temperature and pattern density.

  16. Progress in Titanium Metal Powder Injection Molding

    Directory of Open Access Journals (Sweden)

    Randall M. German

    2013-08-01

    Full Text Available Metal powder injection molding is a shaping technology that has achieved solid scientific underpinnings. It is from this science base that recent progress has occurred in titanium powder injection molding. Much of the progress awaited development of the required particles with specific characteristics of particle size, particle shape, and purity. The production of titanium components by injection molding is stabilized by a good understanding of how each process variable impacts density and impurity level. As summarized here, recent research has isolated the four critical success factors in titanium metal powder injection molding (Ti-MIM that must be simultaneously satisfied—density, purity, alloying, and microstructure. The critical role of density and impurities, and the inability to remove impurities with sintering, compels attention to starting Ti-MIM with high quality alloy powders. This article addresses the four critical success factors to rationalize Ti-MIM processing conditions to the requirements for demanding applications in aerospace and medical fields. Based on extensive research, a baseline process is identified and reported here with attention to linking mechanical properties to the four critical success factors.

  17. Molding cork sheets to complex shapes

    Science.gov (United States)

    Sharpe, M. H.; Simpson, W. G.; Walker, H. M.

    1977-01-01

    Partially cured cork sheet is easily formed to complex shapes and then final-cured. Temperature and pressure levels required for process depend upon resin system used and final density and strength desired. Sheet can be bonded to surface during final cure, or can be first-formed in mold and bonded to surface in separate step.

  18. A REVOLUTION IN MOLD IDENTIFICATION AND ENUMERATION

    Science.gov (United States)

    More than 100 assay were developed to identify and quantify indoor molds using quantitiative PCR (QPCR) assays. This technology incorporates fluorigenic 5' nuclease (TaqMan�) chemistry directed at the nuclear ribosomal RNA operon internal transcribed spacer regions (ITS1 or ITS2...

  19. The effect of mold surface topography on plastic parat in-process shrinkage in injection molding

    DEFF Research Database (Denmark)

    Arlø, Uffe Rolf; Hansen, Hans Nørgaard; Kjær, Erik Michael

    2003-01-01

    An experimental study of the effect of mold surface roughness on in-process in-flow linear part shrinkage in injection molding has been carried out. The investigation is based on an experimental two-cavity tool, where the cavities have different surface topographies, but are otherwise identical....... The study has been carried out for typical commercial polystyrene and polypropylene grades. The relationship between mold surface topography and linear shrinkage has been investigated with an experimental two-cavity mold producing simple rectangular parts with the nominal dimensions 1 x 25 x 50 mm (see...... figure 1). The cavities have different surface topographies on one side, but are otherwise identical (see discussion of other contribution factors)....

  20. 21 CFR 177.2410 - Phenolic resins in molded articles.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 3 2010-04-01 2009-04-01 true Phenolic resins in molded articles. 177.2410... as Components of Articles Intended for Repeated Use § 177.2410 Phenolic resins in molded articles. Phenolic resins identified in this section may be safely used as the food-contact surface of molded...

  1. Analysis of cracking in glass molds made of cast iron

    Science.gov (United States)

    Leushin, I. O.; Chistyakov, D. G.

    2014-09-01

    The cracking in the parts of cast iron molds intended for glass is considered, and this cracking substantially affects the operation of glass-blowing equipment, maintainability, and the replacement of mold sets. The processes that cause cracking in the parts of glass molds and initiate crack growth are studied.

  2. Diagnosis of mold allergy by RAST and skin prick testing.

    Science.gov (United States)

    Nordvall, S L; Agrell, B; Malling, H J; Dreborg, S

    1990-11-01

    Sera from 33 patients with mold allergy proven by bronchial provocation were analyzed for specific IgE against six mold species comparing an improved Phadebas RAST with four other techniques. The new method was more sensitive and gave significantly higher IgE antibody concentrations for all tested molds except Cladosporium herbarum.

  3. Changes in Structure and Functioning of Protist (Testate Amoebae Communities Due to Conversion of Lowland Rainforest into Rubber and Oil Palm Plantations.

    Directory of Open Access Journals (Sweden)

    Valentyna Krashevska

    Full Text Available Large areas of tropical rainforest are being converted to agricultural and plantation land uses, but little is known of biodiversity and ecological functioning under these replacement land uses. We investigated the effects of conversion of rainforest into jungle rubber, intensive rubber and oil palm plantations on testate amoebae, diverse and functionally important protists in litter and soil. Living testate amoebae species richness, density and biomass were all lower in replacement land uses than in rainforest, with the impact being more pronounced in litter than in soil. Similar abundances of species of high and low trophic level in rainforest suggest that trophic interactions are more balanced, with a high number of functionally redundant species, than in rubber and oil palm. In contrast, plantations had a low density of high trophic level species indicating losses of functions. This was particularly so in oil palm plantations. In addition, the relative density of species with siliceous shells was >50% lower in the litter layer of oil palm and rubber compared to rainforest and jungle rubber. This difference suggests that rainforest conversion changes biogenic silicon pools and increases silicon losses. Overall, the lower species richness, density and biomass in plantations than in rainforest, and the changes in the functional composition of the testate amoebae community, indicate detrimental effects of rainforest conversion on the structure and functioning of microbial food webs.

  4. Changes in Structure and Functioning of Protist (Testate Amoebae) Communities Due to Conversion of Lowland Rainforest into Rubber and Oil Palm Plantations.

    Science.gov (United States)

    Krashevska, Valentyna; Klarner, Bernhard; Widyastuti, Rahayu; Maraun, Mark; Scheu, Stefan

    2016-01-01

    Large areas of tropical rainforest are being converted to agricultural and plantation land uses, but little is known of biodiversity and ecological functioning under these replacement land uses. We investigated the effects of conversion of rainforest into jungle rubber, intensive rubber and oil palm plantations on testate amoebae, diverse and functionally important protists in litter and soil. Living testate amoebae species richness, density and biomass were all lower in replacement land uses than in rainforest, with the impact being more pronounced in litter than in soil. Similar abundances of species of high and low trophic level in rainforest suggest that trophic interactions are more balanced, with a high number of functionally redundant species, than in rubber and oil palm. In contrast, plantations had a low density of high trophic level species indicating losses of functions. This was particularly so in oil palm plantations. In addition, the relative density of species with siliceous shells was >50% lower in the litter layer of oil palm and rubber compared to rainforest and jungle rubber. This difference suggests that rainforest conversion changes biogenic silicon pools and increases silicon losses. Overall, the lower species richness, density and biomass in plantations than in rainforest, and the changes in the functional composition of the testate amoebae community, indicate detrimental effects of rainforest conversion on the structure and functioning of microbial food webs.

  5. Biological Reclaiming of Recycled Rubber and Its Effect on Mechanical Properties of New Rubber Vulcanizates

    Directory of Open Access Journals (Sweden)

    Maryam Mansourirad

    2014-12-01

    Full Text Available Nowadays, due to environmental concerns, there has been great attention to recycling and reclaiming of tires. Different methods have been used for reclaiming or desulfurization of rubber. One of these methods, in which desulfurization of rubber happens with no damage to the polymer structure, is desulfurization by biological microorganisms. In this research the application and performance of thermophilic and sulfur oxidizing bacteria, Acidianus brierleyi for this purpose was investigated. Ground tire rubber was detoxified with organic solvents, and the optimum conditions for growing microorganisms in the existence of rubber powder in the shaker flasks were determined. In order to accelerate the process, the suitable conditions for growth of bacteria and desulfurization in the bioreactor were adopted. Fourier transfer infrared spectroscopy and scanning electron microscopy were employed to characterize desulfurization of bio-treated powder from bioreactor. The results indicated that morphological changes on powder surface and reduction of sulfur bonds have occurred. Samples from bioreactors, with and without bacteria and also untreated rubber powder were compounded with virgin styrene butadiene rubber. Tensile and dynamic properties were investigated using uni-direction tensile test and dynamic-mechanical-thermal analysis, respectively. Although some differences in dynamic-mechanical-thermal properties of samples pointed to stronger interaction between rubber matrix and treated rubber powder, no significant improvements in the mechanical properties of vulcanizates containing A.brierleyi-treated powder were observed. Low concentration of sulfur in rubber vulcanizates, chemical bonds of sulfur, and low efficiency of A. brierleyi in breaking sulfur bonds and reclaiming rubber were considered as the reasons for low efficiency of this treatment process.

  6. Research Progress about the Relationship between Nanoparticles Silicon Dioxide and Lung Cancer

    Directory of Open Access Journals (Sweden)

    Chun DAI

    2014-10-01

    Full Text Available Nano-silicon dioxide widely distributed in plastic, rubber, ceramics, paint, adhesives, and many other fields, and it is the product of coal combustion. A growing evidence shows that nano-silicon dioxide has certain correlation with respiratory system disease. In this paper, we synthesized existing researches of domestic and abroad, summarized the lung toxicity of nanoparticles. This article are reviewed from the physical and chemical properties of nanoparticles silicon dioxide, exposure conditions and environment, and the pathogenic mechanism of nano-silicon dioxide.

  7. Hydrophobicity Tuning by the Fast Evolution of Mold Temperature during Injection Molding

    Directory of Open Access Journals (Sweden)

    Sara Liparoti

    2018-03-01

    Full Text Available The surface topography of a molded part strongly affects its functional properties, such as hydrophobicity, cleaning capabilities, adhesion, biological defense and frictional resistance. In this paper, the possibility to tune and increase the hydrophobicity of a molded polymeric part was explored. An isotactic polypropylene was injection molded with fast cavity surface temperature evolutions, obtained adopting a specifically designed heating system layered below the cavity surface. The surface topology was characterized by atomic force microscopy (AFM and, concerning of hydrophobicity, by measuring the water static contact angle. Results show that the hydrophobicity increases with both the temperature level and the time the cavity surface temperature was kept high. In particular, the contact angle of the molded sample was found to increase from 90°, with conventional molding conditions, up to 113° with 160 °C of cavity surface temperature kept for 18 s. This increase was found to be due to the presence of sub-micro and nano-structures characterized by high values of spatial frequencies which could be more accurately replicated by adopting high heating temperatures and times. The surface topography and the hydrophobicity resulted therefore tunable by selecting appropriate injection molding conditions.

  8. Fabrication of tunable diffraction grating by imprint lithography with photoresist mold

    Science.gov (United States)

    Yamada, Itsunari; Ikeda, Yusuke; Higuchi, Tetsuya

    2018-05-01

    We fabricated a deformable transmission silicone [poly(dimethylsiloxane)] grating using a two-beam interference method and imprint lithography and evaluated its optical characteristics during a compression process. The grating pattern with 0.43 μm depth and 1.0 μm pitch was created on a silicone surface by an imprinting process with a photoresist mold to realize a simple, low-cost fabrication process. The first-order diffraction transmittance of this grating reached 10.3% at 632.8 nm wavelength. We also measured the relationship between the grating period and compressive stress to the fabricated elements. The grating period changed from 1.0 μm to 0.84 μm by 16.6% compression of the fabricated element in one direction, perpendicular to the grooves, and the first-order diffraction transmittance was 8.6%.

  9. Seismic isolation rubber bearings for nuclear facilities

    International Nuclear Information System (INIS)

    Fujita, Takafumi

    1991-01-01

    This paper describes results of biaxial breaking tests by compression and shear and by tension and shear for seismic isolation rubber bearings with bolted-type connections. The bearings used in the tests were low-damping rubber bearings, high-damping rubber bearings, and lead-rubber bearings. Three modes of failure of the bolted-type bearings were observed in the tests. They are the breaking failure by tension and shear; the breaking failure by compression and shear; and the buckling failure by compression and shear. The first and the second modes of failures are almost independent of the types and the sizes of the bearings. The breaking conditions of those failure modes are described in the axial-stress-shear-strain plane. This expression is useful for the evaluation of safety margins of the bearings. The paper outlines the basic design of the nuclear-grade bearings which were used for large-scale rubber bearing tests in a research project for seismic isolation of FBR plants. It also discusses the protection method against aging and the quality control which are important for implementation. (orig./HP)

  10. Seismic isolation rubber bearings for nuclear facilities

    International Nuclear Information System (INIS)

    Fujita, Takafumi

    1989-01-01

    This paper describes results of biaxial breaking tests by compression and shear and by tension and shear for seismic isolation rubber bearings with bolted-type connections. The bearings used in the tests were low-damping rubber bearings, high-damping rubber bearings, and lead-rubber bearings. Three modes of failure of the bolted-type bearings were observed in the tests. They are the breaking failure by tension and shear; the breaking failure by compression and shear; and the buckling failure by compression and shear. The first and the second modes of failures are almost independent of the types and the sizes of the bearings. The breaking conditions of those failure modes are described in the axial stress-shear strain plane. This expression is useful for the evaluation of safety margins of the bearings. The paper outlines the basic design of the nuclear-grade bearings which were used for large-scale rubber bearing tests in a research project for seismic isolation of fast breeder reactor (FBR) plants. The paper also discusses the protection method against aging and the quality control which are important for implementation

  11. Stimuli-responsive cement-reinforced rubber.

    Science.gov (United States)

    Musso, Simone; Robisson, Agathe; Maheshwar, Sudeep; Ulm, Franz-Josef

    2014-05-14

    In this work, we report the successful development of a cement-rubber reactive composite with reversible mechanical properties. Initially, the composite behaves like rubber containing inert filler, but when exposed to water, it increases in volume and reaches a stiffness that is intermediate between that of hydrogenated nitrile butadiene rubber (HNBR) and hydrated cement, while maintaining a relatively large ductility characteristic of rubber. After drying, the modulus increases even further up to 400 MPa. Wet/drying cycles prove that the elastic modulus can reversibly change between 150 and 400 MPa. Utilizing attenuated total reflection Fourier transform infrared spectroscopy), we demonstrate that the high pH produced by the hydration of cement triggers the hydrolysis of the rubber nitrile groups into carboxylate anions. Thus, the salt bridges, generated between the carboxylate anions of the elastomer and the cations of the filler, are responsible for the reversible variations in volume and elastic modulus of the composite as a consequence of environmental moisture exposure. These results reveal that cement nanoparticles can successfully be used to accomplish a twofold task: (a) achieve an original postpolymerization modification that allows one to work with carboxylate HNBR (HXNBR) not obtained by direct copolymerization of carboxylate monomers with butadiene, and (b) synthesize a stimuli-responsive polymeric composite. This new type of material, having an ideal behavior for sealing application, could be used as an alternative to cement for oil field zonal isolation applications.

  12. Development of rubberized geopolymer interlocking bricks

    Directory of Open Access Journals (Sweden)

    Bashar S Mohammed

    2018-06-01

    Full Text Available Waste tires contribute badly to the environment on a huge scale as they are bulky, non-biodegradable, and prone to fire and being a shelter for mosquitos and other insects. This paper reports on a novel approach towards the development of rubberized brick by utilizing crumb rubber as the sole fine aggregate in the production of geopolymer interlocking bricks. The response surface methodology (RSM from Design Experts software has been used to determine the numbers of trial mixes and their corresponding ingredients. A total of thirteen trial mixes were carried out and tested for compressive strength and the RSM model was developed to predict the design mix based on the targeted compressive strength. The mix design was obtained to be an 18 M for NaOH and 0.8 solution to fly ash ratio. The geopolymer interlocking rubberized bricks were then produced and tested for compressive strength, dimension, modulus of rupture, water absorption, initial rate of absorption, and efflorescence. The geopolymer interlocking rubberised bricks presented a low compressive and flexural strength and a high-water absorption capacity. The bricks were rated as non-effloresced and classified as 3rd class bricks which can be used as non-load bearing material. It is recommended to utilize nano silica in order to increase the strength of the brick. Keywords: Rubberized bricks, Crumb rubber, Interlocking bricks, Geopolymer, Response surface methodology

  13. New rubber qualification for the igniter adapter

    Science.gov (United States)

    Humpherys, Mark A.

    1994-01-01

    Kirkhill Rubber Company (KRC) has informed Thiokol Corporation that two raw materials used in the asbestos and silica filled acrylonitrile butadience rubber (NBR) formulation per STW 2621 are no longer available from their vendors. Agerite White (Di-beta-naphthyl-paraphenylene diamine), manufactured by B. F. Goodrich, is an antioxidant used in NBR. This raw material makes up roughly 1-2 percent of the finished product. KRC proposed that this raw material be replaced by Agerite Stalite S (mixture of octylated diphenylamines) distributed by R. T. Vanderbilt Co. Protox-166 zinc oxide, manufactured by Zinc Corporation of America, is an activator currently used in NBR. This material also makes up about 1-2 percent of the finished material. Protox-166 is an American process grade zinc oxide. It is proposed by KRC to replace Protox-166 with Kadox-930C, a French process grade zinc oxide. American process grades have an ASTM minimum purity of 99.0 percent; the French process grades have a minimum purity of 99.5 percent. Previous testing per WTP-0270 has demonstrated that the mechanical and thermal properties of the rubber with the new ingredients are comparable to the 'old' rubber. The test results are reported in TWR-61790. One igniter adapter, Part no. 7U77562-02 serial no. 2 was insulated per ETP-1206 using the new rubber formulation and a modified lay up and cure method to demonstrate that there is no impact on this process. The results of this demonstration are reported.

  14. Preparation and Properties of EPDM/Silicone Alloy Using Maleated EPDM-polydimethylsiloxane Compatibilizer

    Energy Technology Data Exchange (ETDEWEB)

    Kang, Doo Whan; Kim, Bum Jin [Hyperstructured Organic Materials Research Center, Department of Polymer Science and Engineering, Dankook University, Seoul (Korea); Shim, Dae Sup [Korea Electrotechnology Research Institute, Euiwang (Korea)

    2001-05-01

    EPDM used as an electrical insulating material was blended with silicone rubber and compatibilizer to improve weatherability, ozone resistance, and dielectric strength. The compatibilizer was prepared by imidizing maleated EPDM with {alpha},{omega}-aminopropyl polydimethylsiloxane. EPDM/ silicone alloy was prepared by blending EPDM and silicone rubber with weight ratio of 9/1, 7/3, 5/5, 3/7 and 1/9, maleated EPDM-polydimethylsiloxane copolymer, and dicumyl peroxide (DCP). The maximum tensile strength of 0.177 kgf/mm{sup 2}, elongation at break of 257%, and dielectric breakdown voltage 362.25 kV/cm were obtained from the alloy prepared with 9 to 1 weight ration of EPDM/silicone. The compatibility of the alloy was confirmed from the thermal characteristics measured using DMA and DSC. The morphology of the alloys was observed with SEM. 7 refs., 8 figs., 1 tab.

  15. Physico-mecha-nical properties of rubber seed shell carbon – filled natural rubber compounds

    Directory of Open Access Journals (Sweden)

    L.O. Ekebafe

    2010-07-01

    Full Text Available Samples of rubber seed shells were carbonized at varying temperatures (100, 200, 300, 400, 500, 600, 700 and 800 °C for three hours each and sieved through a 150 μm screen. The portion of the rubber seed shell carbon that passed through the screen was characterized in terms of loss on ignition, surface area, moisture content, pH, bulk density, and metal content and used in compounding natural rubber. The characterization shows that the pH, conductivity, loss on ignition and the surface area increases with the increases of the heating temperature, unlike the bulk density which decreases. The compound mixes were cured using the efficient vulcanization system. Cure characteristics of compounds and physico-mechanical properties of the vulcanisates were measured as a function of filler loading along with that of N330 carbon-black filled natural rubbers. The results showed that the cure times, scorch times and the torque gradually increased, with increasing the filler content for rubber seed shell carbon-filled natural rubber, with the filler obtained at carbonizing temperature of 600 °C tending to show optimum cure indices. The physicomechanical properties of the vulcanisates increase with filler loading. The reinforcing potential of the carbonized rubber seed shell carbon was found to increase markedly for the filler obtained at the temperature range of 500-600 °C and then decreases with further increase in temperature.

  16. Mold exposure and health effects following hurricanes Katrina and Rita.

    Science.gov (United States)

    Barbeau, Deborah N; Grimsley, L Faye; White, LuAnn E; El-Dahr, Jane M; Lichtveld, Maureen

    2010-01-01

    The extensive flooding in the aftermath of Hurricanes Katrina and Rita created conditions ideal for indoor mold growth, raising concerns about the possible adverse health effects associated with indoor mold exposure. Studies evaluating the levels of indoor and outdoor molds in the months following the hurricanes found high levels of mold growth. Homes with greater flood damage, especially those with >3 feet of indoor flooding, demonstrated higher levels of mold growth compared with homes with little or no flooding. Water intrusion due to roof damage was also associated with mold growth. However, no increase in the occurrence of adverse health outcomes has been observed in published reports to date. This article considers reasons why studies of mold exposure after the hurricane do not show a greater health impact.

  17. A comparison of molding procedures - Contact, injection and vacuum injection

    Science.gov (United States)

    Cathiard, G.

    1980-06-01

    The technical and economic aspects of the contact, injection and vacuum injection molding of reinforced plastic components are compared for the example of a tractor roof with a gel-coated surface. Consideration is given to the possibility of reinforcement, number of smooth faces, condition of the gel-coated surface, reliability, and labor and workplace requirements of the three processes, and advantages of molding between the mold and a countermold in smooth faces, reliability, labor requirements, working surface and industrial hygiene are pointed out. The times and labor requirements of each step in the molding cycles are examined, and material requirements and yields, investment costs, amortization and product cost prices of the processes are compared. It is concluded that, for the specific component examined, the processes of vacuum injection and injection molding appear very interesting, with injection molding processes resulting in lower cost prices than contact molding for any production volume.

  18. Effects of preparation process on performance of rubber modified asphalt

    Science.gov (United States)

    Liu, Hanbing; Luo, Guobao; Wang, Xianqiang; Jiao, Yubo

    2015-06-01

    The rational utilization of waste rubber tire is essential for the environmental protection. Utilizing rubber particles to modify asphalt can not only improve asphalt performance, but also help the recycling of waste materials. Considering the effect of different preparation process parameters on the performance of rubber modified asphalt, this paper analyzes the effects of the shear temperature, shear time and shear rate on the performance of rubber modified asphalt, and provided a reference for its preparation.

  19. Review of food toxicological issues associated in rubber products

    OpenAIRE

    Ng, Mei Xiang; Ong, S.P.; Hii, C.L.; Chuah, L.A.; Law, C.L.

    2014-01-01

    Over the centuries, rubber latex gained its popularity in machinery application due to its unique thermal properties, high elasticity and excellent impact resistance. It is widely accepted in food industry as rubber has good resistance to chemicals, including acids, alkalis and salts. For instance, rubber components comprise of couplings, shields, dust covers, gaskets and seals exist as group or standalone component in food manufacturing equipments or machinery. Even though most of the rubber...

  20. Mechanical Properties of Graphene-Rubber Nanocomposites

    Science.gov (United States)

    Anhar, N. A. M.; Ramli, M. M.; Hambali, N. A. M. A.; Aziz, A. A.; Mat Isa, S. S.; Danial, N. S.; Abdullah, M. M. A. B.

    2017-11-01

    This research focused on development of wearable sensor device by using Prevulcanized Natural Rubber (PV) and Epoxidized Natural Rubber (ENR 50) latex incorporated with graphene oxide (GO), graphene paste, graphene powder and reduced graphene oxide (rGO) powder. The compounding formulation and calculation were based on phr (parts per hundred rubber) and all the samples were then tested for mechanical properties using Instron 5565 machine. It was found that the sonication effects on tensile strength may have better quality of tensile strength compared to non-sonicated GO. For PV incorporate GO, the optimum loading was best determined at loading 1.5 phr with or without sonication and similar result was recorded for PV/G. For ENR 50 incorporate graphene paste and rGO powder nanocomposite shows the best optimum was at 3.0 phr with 24 hours’ sonication.

  1. Development of rubber gloves by radiation vulcanization

    International Nuclear Information System (INIS)

    Makuuchi, K.; Yoshii, F.; Ishigaki, I.; Mogi, M.; Saito, T.

    1990-01-01

    The processes of radiation vulcanization and production of protective rubber gloves for radioactive contamination are described. A newly developed sensitizing system consisting of 5 phr 2-ethylhexyl acrylate and 1 phr carbon tetrachloride was used to vulcanize natural rubber latex at 12 kGy. Transparent and soft gloves were obtained from the radiation vulcanized latex by a coagulant dipping process. The mechanical properties of the gloves meet Japanese Industrial Standard specification for protective gloves. Combustion analysis of the gloves revealed that the amount of evolved sulfur dioxide and remaining ashes are less than those from commercially available rubber gloves. A trial usage of the gloves at a nuclear power plant showed that the gloves were easy to use for delicate work without undergoing fatigue. (author)

  2. Synergistic effect of plasma-modified halloysite nanotubes and carbon black in natural rubber-butadiene rubber blend

    NARCIS (Netherlands)

    Poikelispaa, Minna; Das, Amit; Dierkes, Wilma K.; Vuorinen, Jyrki

    2013-01-01

    Halloysite nanotubes (HNTs) were investigated concerning their suitability for rubber reinforcement. As they have geometrical similarity with carbon nanotubes, they were expected to impart a significant reinforcement effect on the rubber compounds but the dispersion of the nanofillers is difficult.

  3. Greenhouse Gas Emissions from Rubber Industry in Thailand

    NARCIS (Netherlands)

    Jawjit, W.; Kroeze, C.; Rattanapan, S.

    2010-01-01

    Rubber production has been taking place in Thailand for many decades. Thailand is currently the world's largest natural rubber producer. We present emissions of greenhouse gases associated with the production of fresh latex, and three primary rubber products, including concentrated latex, block

  4. 30 CFR 77.606-1 - Rubber gloves; minimum requirements.

    Science.gov (United States)

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Rubber gloves; minimum requirements. 77.606-1... COAL MINES Trailing Cables § 77.606-1 Rubber gloves; minimum requirements. (a) Rubber gloves (lineman's gloves) worn while handling high-voltage trailing cables shall be rated at least 20,000 volts and shall...

  5. 27 CFR 21.125 - Rubber hydrocarbon solvent.

    Science.gov (United States)

    2010-04-01

    ... 27 Alcohol, Tobacco Products and Firearms 1 2010-04-01 2010-04-01 false Rubber hydrocarbon solvent. 21.125 Section 21.125 Alcohol, Tobacco Products and Firearms ALCOHOL AND TOBACCO TAX AND TRADE BUREAU....125 Rubber hydrocarbon solvent. (a) Rubber hydrocarbon solvent is a petroleum derivative. (b...

  6. Vertically aligned nanowires on flexible silicone using a supported alumina template prepared by pulsed anodization

    DEFF Research Database (Denmark)

    Mátéfi-Tempfli, Stefan; Mátéfi-Tempfli, M.

    2009-01-01

    Carpets of vertically aligned nanowires on flexible substrates are successfully realized by a template method. Applying special pulsed anodization conditions, defect-free nanoporous alumina structures supported on polydimethylsiloxane (PDMS), a flexible silicone elastomer, are created. By using...... this template with nanopores ending on a conducting underlayer, a high-density nanowire array can be simply grown by direct DCelectrodeposition on the top of the silicone rubber....

  7. STUDY ON HEAT DYNAMIC LOADING OF RUBBER

    Directory of Open Access Journals (Sweden)

    T. I. Igumenova

    2015-01-01

    Full Text Available A number of studies on heat buildup in tire rubber surface scan method samples using a thermal imaging camera. Investigated the exothermic chemical reaction mechanical destruction rubber when loading designs permanent cyclic stretching with deformation of the working zone 50%. Percentage of deformation of the working zone was chosen on the basis of the actual data on the stretch-compression zone "Rusk" tires, which is the maximum level difference of deformation during run-in. Experiment plan provided for periodic relaxation samples of at least 72 hours for more accurate simulation of operation process of structural products. Created and processed data on temperature changes in samples for bar and line profile for rubber compounds with the introduction of nanomodifiers (fulleren technical carbon in comparison with the control sample without him. The data obtained reflect the nature of heat depending on the composition of the compound. Identified common patterns of thermal nature of physico-chemical process mechanical destruction rubbers. For rubber with nanomodifikatorom there has been an increase in the temperature interval reaction from a minimum to a maximum 2 degrees that is also linked to the rise in the average temperature of the reaction on the histogram also at 2-3 degrees of deformation under the same conditions and the level of cyclic loading. However, the temperature in the control sample that is associated with the beginning of the formation of hardened rubber structures, economies of Mallinz-Petrikeev, occurs with delay twice compared with modified Fullerenes. Measurement of physic-mechanical indicators selected in the course of testing of samples showed the beginning of formation of structure with increased strength of samples in the sample temperature zone that corresponds to the thermal effect of èndotermičeskomu recombination reactions of macromolecules.

  8. Molding of L band niobium superconductor cavity

    Energy Technology Data Exchange (ETDEWEB)

    Inoue, Hitoshi; Funahashi, Yoshisato; Saito, Kenji; Noguchi, Shuichi; Koizumi, Susumu [National Lab. for High Energy Physics, Tsukuba, Ibaraki (Japan)

    1995-07-01

    A cavity to produce high accelerating electron field was developed. The L-band (1.3 GHz) niobium superconductor unit cell cavity was ellipsoid with {phi}217.3 mm outer diameter and 2.5 mm thickness and consisted of two pieces of half cell, two beam pipes and flange. A deep drawing process was adapted. In spite of the first trial manufacture, each good cavity was obtained. Characteristic properties of niobium materials, molding method of cavity, extension of sheet after molding, production of beam pipe, accuracy and the cost were explained. Niobium materials. showed tensile strength 15.6 kg/mm{sup 2}, load-carrying capacity 4.1 kg/mm{sup 2}, density 8.57, extension 42.5% and RRR (resistance residual ratio){>=}200. (S.Y.)

  9. Mechanical properties of irradiated rubber-blends

    International Nuclear Information System (INIS)

    Nasr, G.M.; Madani, M.

    2005-01-01

    A study has been made on blend ratios of natural rubber (NR) and acrylonitrile butadiene rubber (NBR) that are loaded with general purpose furnace (GPE) carbon black and irradiated at different gamma radiation doses. It was fount that the mechanical properties of such blend are highly affected by γ- irradiation dose and the composition ratios of its constituents. The elongation at break for blends was found to increase slightly with increasing NBR loafing which is mainly due to the stiffness of blending matrix formation between NR and GPF carbon black particles. The hysteresis loss, extension ratio and shape factor have been calculated for the different un-irradiated and irradiated samples

  10. NMR relaxation times of natural rubber latex

    International Nuclear Information System (INIS)

    Harun, S.; Aziz, H.; Basir, Z.

    1994-01-01

    NMR relaxation times T sub 1 and T sub 2 of natural rubber latex have been measured at 25 degree C on a pulsed NMR spectrometer. The work focuses on the variation of the relaxation times with the amount of water content from 0% to 50%. The water content was adjusted by centrifuging and removing a certain amount of water from the sample. The data were analysed using a biexponential fitting procedure which yields simultaneously either T sub 1a and T sub 1b or T sub 2a and T sub 2b. The amount of solid was compared with the known amount of dry rubber content

  11. Supply of Rubber Wood Log in Malaysia

    OpenAIRE

    Noraida, A. W.; Abdul-Rahim, A. S.

    2014-01-01

    Issue on shortage of raw material for wood processing solved by discovery of rubber wood log as one of the substitutes the natural log. This paper examines the supply of rubber wood log in Malaysia. We employ ARDL Bound Approach Test and time series data from 1980 to 2010 which represented the whole Malaysia are used to achieve the established objectives. The result shown, in the long run harvested area and wages have 1% and 10% significant level respectively. While in the short run, there wa...

  12. Manufacturing Science of Improved Molded Optics

    Science.gov (United States)

    2013-12-05

    Evaluation of a Bench-Top Precision Glass Molding Machine, Advances in Mechanical Engineering, (04 2013): 0. doi: 10.1155/2013/178680 Erick Koontz ...reviewed journals: 3.00 (b) Papers published in non-peer-reviewed journals (N/A for none) E. Koontz , P. Wachtel, J. David Musgraves, K. Richardson...2013 Conference, Rochester, NY October 14-17 2013. E. Koontz , P. Wachtel, J. David Musgraves, K. Richardson, S. Mourad, M. Huber, A. Kunz, M

  13. Adaptive temporal refinement in injection molding

    Science.gov (United States)

    Karyofylli, Violeta; Schmitz, Mauritius; Hopmann, Christian; Behr, Marek

    2018-05-01

    Mold filling is an injection molding stage of great significance, because many defects of the plastic components (e.g. weld lines, burrs or insufficient filling) can occur during this process step. Therefore, it plays an important role in determining the quality of the produced parts. Our goal is the temporal refinement in the vicinity of the evolving melt front, in the context of 4D simplex-type space-time grids [1, 2]. This novel discretization method has an inherent flexibility to employ completely unstructured meshes with varying levels of resolution both in spatial dimensions and in the time dimension, thus allowing the use of local time-stepping during the simulations. This can lead to a higher simulation precision, while preserving calculation efficiency. A 3D benchmark case, which concerns the filling of a plate-shaped geometry, is used for verifying our numerical approach [3]. The simulation results obtained with the fully unstructured space-time discretization are compared to those obtained with the standard space-time method and to Moldflow simulation results. This example also serves for providing reliable timing measurements and the efficiency aspects of the filling simulation of complex 3D molds while applying adaptive temporal refinement.

  14. Chemorheology of in-mold coating for compression molded SMC applications

    Science.gov (United States)

    Ko, Seunghyun; Straus, Elliott J.; Castro, Jose M.

    2015-05-01

    In-mold coating (IMC) is applied to compression molded sheet molding compound (SMC) exterior automotive or truck body panels as an environmentally friendly alternative to make the surface conductive for subsequent electrostatic painting operations. The coating is a thermosetting liquid that when injected onto the surface of the part cures and bonds to provide a smooth conductive surface. In order to optimize the IMC process, it is essential to predict the time available for flow, that is the time before the thermosetting reaction starts (inhibition time) as well as the time when the coating has enough structural integrity so that the mold can be opened without damaging the part surface (cure time). To predict both the inhibition time and the cure time, it is critical to study the chemorheology of IMC. In this paper, we study the chemorheology for a typical commercial IMC system, and show its relevance to both the flow and cure time for the IMC stage during SMC compression molding.

  15. Antibacterial ethylene propylene rubber impregnated with silver nanopowder: AgNP@EPR

    Directory of Open Access Journals (Sweden)

    Marzieh Miranzadeh

    2016-01-01

    Full Text Available Following our interest in reaching for a molded rubber article with possible detergent contact applications, durable silver nanopowder (AgNP is synthesized by arc discharge, then mixed with varying ratios of ethylene propylene rubber (EPR, affording novel AgNP@EPR nanocomposites. X-ray diffraction (XRD patterns of AgNP as well as AgNP@EPR show no trace of impurity, while scanning electron microscopy (SEM indicates an average diameter of 50 nm for the former. Transmission electron microscopy (TEM images while confirm the SEM results, show quite a few 5 nm AgNP particles lying beside some micro crumbs. Our DC arc discharge technique involves explosion of movable silver anode and static cathode by a current pulse between 5 to 10 A cm-2. A solution blending method is employed for preparation of AgNP@EPR nanocomposites. The AgNP is first dispersed in toluene using an ultrasonic homogenizer, and then thoroughly mixed with EPR in the same solvent whose removal gives nanocomposites of 2, 4, 6 and 8 vol% AgNP in EPR,  showing strong antibacterial activity against both Escherichia coli and Staphylococcus aureus.

  16. Studies on the increased heat effect within the rubber tree rows of man-made rubber-tea community

    International Nuclear Information System (INIS)

    Ma Youxin

    1994-01-01

    Differences in the various components of thermal balance and the microclimatic factors within lower layers of rubber tree rows between a man-made rubber-tea community(RTC)and a pure rubber garden(PRG)in the coldest month were studied in Xishuangbanna,Yun-nan province

  17. Degradation of blending vulcanized natural rubber and nitril rubber (NR/NBR) by dimethyl ether through variation of elastomer ratio

    Science.gov (United States)

    Saputra, A. H.; Juneva, S.; Sari, T. I.; Cifriadi, A.

    2018-04-01

    Dimethyl ether can cause degradation of the rubber material seal in some applications. In order to use of natural rubber in industry, research about a blending of natural rubber (NR) and nitrile rubber (NBR) to produce rubber to meet the standard seal material application were conducted. This study will observe the degradation mechanisms that occur in the blending natural rubber and nitrile rubber (NR/NBR) by dimethyl ether. Nitrile rubber types used in this study is medium quality nitrile rubber with 33% of acrylonitrile content (NBR33). The observed parameters are percent change in mass, mechanical properties and surface morphology. This study is limited to see the effect of variation vulcanized blending ratio (NR/NBR33) against to swelling. The increase of nitrile rubber (NBR33) ratio of blending rubber vulcanized can reduce the tensile strength and elongation. The best elastomer variation was obtained after comparing with the standard feasibility material of seal is rubber vulcanized blending (NR/NBR33) with ratio 40:60 NR: NBR.

  18. The Effect of Gamma Irradiation on the Mechanical Properties of vulcanized Natural Rubber and Natural Rubber-Polyethylene Blends

    International Nuclear Information System (INIS)

    Sudradjat Iskandar

    2008-01-01

    To enhance the quality of vulcanized natural rubber and natural rubber-polyethylene blends, gamma irradiation has been done. The compound of natural rubber and natural rubber-polyethylene blends made by using roll mill machine. The mixed materials were antioxidant, anti ozon, plasticizer and vulcanisator. The natural rubber and natural rubber-polyethylene blends compound were vulcanizer and made a slab (film of sample) using hot and could press machine. The slabs produced were then gamma irradiated at irradiation dose of 75, 150 and 300 kGy. Before and after irradiation, the slab were characterized using strograph R1 machine. The results showed that the modulus 300 and hardness of vulcanized natural rubber and natural rubber-polyethylene blends were increasing; the tensile strength and tear strength were increasing to maximum level then decreasing with gamma irradiation, while the elongation at break was decreasing. The maximum tensile strength of vulcanized natural rubber and natural rubber-polyethylene blends were found at irradiation dose of 75 kGy. At the irradiation dose of 75 kGy, the tensile strength of vulcanized natural rubber increased from 17.6 MN/m 2 to 21.2 MN/m 2 , while the tensile strength of vulcanized natural rubber-polyethylene blends increased slightly from 18.7 MN/m 2 to 19.4 MN/m 2 . (author)

  19. Radiation-induced deterioration of natural rubber and isoprene rubber vulcanizates

    International Nuclear Information System (INIS)

    Kohjiya, Shinzo; Matsumura, Yasushige; Yamashita, Shinzo; Matsuyama, Tomochika; Yamaoka, Hitoshi.

    1984-01-01

    Natural rubber (NR) and isoprene rubber (IR) were cured by sulfur and accelerator to give rubber vulcanizates. Both vulcanizates were subject to solvent extraction to purify them, followed by the γ-ray irradiation in air at room temperature. The deterioration by γ-ray (0-20 Mrad) was investigated by the changes of tensile properties, hardness, swelling, and ATR-IR spectra. The tensile strength decreased much by a few Mrad irradiation, which is elucidated due to the difficulty of stretch-induced crystallization of polyisoprene after the irradiation. Modulus at 50 % elongation, network-chain density, and hardness did not show significant variation with the γ-ray dose. These irradiation results suggest both degradation and crosslinking occur comparably in the rubber vulcanizates and the regularity of polyisoprene chains may be somewhat randomized to prevent them from crystallizing on stretching. (author)

  20. Investigation of surface halide modification of nitrile butadiene rubber

    Science.gov (United States)

    Sukhareva, K. V.; Mikhailov, I. A.; Andriasyan, Yu O.; Mastalygina, E. E.; Popov, A. A.

    2017-12-01

    The investigation is devoted to the novel technology of surface halide modification of rubber samples based on nitrile butadiene rubber (NBR). 1,1,2-trifluoro-1,2,2-trichlorethane was used as halide modifier. The developed technology is characterized by production stages reduction to one by means of treating the rubber compound with a halide modifier. The surface halide modification of compounds based on nitrile butadiene rubber (NBR) was determined to result in increase of resistance to thermal oxidation and aggressive media. The conducted research revealed the influence of modification time on chemical resistance and physical-mechanical properties of rubbers under investigation.

  1. Simulation work of fatigue life prediction of rubber automotive components

    International Nuclear Information System (INIS)

    Samad, M S A; Ali, Aidy

    2010-01-01

    The usage of rubbers has always been so important, especially in automotive industries. Rubbers have a hyper elastic behaviour which is the ability to withstand very large strain without failure. The normal applications for rubbers are used for shock absorption, sound isolation and mounting. In this study, the predictions of fatigue life of an engine mount of rubber automotive components were presented. The finite element analysis was performed to predict the critical part and the strain output were incorporated into fatigue model for prediction. The predicted result shows agreement in term of failure location of rubber mount.

  2. Performance Study of the Natural Rubber Composite with Clay Minerals

    International Nuclear Information System (INIS)

    Nyo Nyo Myint; Tin Tin Aye; Kyaw Myo Naing; Nyunt Wynn

    2008-03-01

    The preparation, characterization and some applications of natural rubber clay composite have been studied. This study investigated the possibility of natural rubber latex to replace some part of natural clays. In formulation of rubber clay composite from natural rubber latex and various clay minerals, three main steps were involved (i) preparation of latex cream (ii) prevulcanization of latex cream (iii) mixing vulcanized latex compound, with other ingredients. In each step, several parameters have been carefully investigated to optimize the performance of natural rubber clay composite production. The composite products were of better quality and can be considered to be more cost effective.

  3. Preparation of micro-pored silicone elastomer through radiation crosslinking

    International Nuclear Information System (INIS)

    Gao Xiaoling; Gu Mei; Xie Xubing; Huang Wei

    2013-01-01

    The radiation crosslinking was adopted to prepare the micro-pored silicone elastomer, which was performed by vulcanization and foaming respectively. Radiation crosslinking is a new method to prepare micro-pored material with high performance by use of radiation technology. Silicon dioxide was used as filler, and silicone elastomer was vulcanized by electron beams, then the micro-pored material was made by heating method at a high temperature. The effects of absorbed dose and filler content on the performance and morphology were investigated. The structure and distribution of pores were observed by SEM. The results show that the micro-pored silicon elastomer can be prepared successfully by controlling the absorbed dose and filler content. It has a smooth surface similar to a rubber meanwhile the pores are round and unconnected to each other with the minimum size of 14 μm. And the good mechanical performance can be suitable for further uses. (authors)

  4. Microinjection molding of thermoplastic polymers: morphological comparison with conventional injection molding

    International Nuclear Information System (INIS)

    Giboz, Julien; Mélé, Patrice; Copponnex, Thierry

    2009-01-01

    The skin–core crystalline morphology of injection-molded semi-crystalline polymers is well documented in the scientific literature. The thermomechanical environment provokes temperature and shear gradients throughout the entire thickness of the part during molding, thus influencing the polymer crystallization. Crystalline morphologies of a high-density polyethylene (HDPE) micromolded part (μpart) and a classical part (macropart) are compared with optical, thermal and x-ray diffraction analyses. Results show that the crystalline morphologies with regard to thickness vary between the two parts. While a 'skin–core' morphology is present for the macropart, the μpart exhibits a specific 'core-free' morphology, i.e. no spherulite is present at the center of the thickness. This result seems to be generated under the specific conditions used in microinjection molding that lead to the formation of smaller and more oriented crystalline entities

  5. Predicting shrinkage and warpage in injection molding: Towards automatized mold design

    Science.gov (United States)

    Zwicke, Florian; Behr, Marek; Elgeti, Stefanie

    2017-10-01

    It is an inevitable part of any plastics molding process that the material undergoes some shrinkage during solidification. Mainly due to unavoidable inhomogeneities in the cooling process, the overall shrinkage cannot be assumed as homogeneous in all volumetric directions. The direct consequence is warpage. The accurate prediction of such shrinkage and warpage effects has been the subject of a considerable amount of research, but it is important to note that this behavior depends greatly on the type of material that is used as well as the process details. Without limiting ourselves to any specific properties of certain materials or process designs, we aim to develop a method for the automatized design of a mold cavity that will produce correctly shaped moldings after solidification. Essentially, this can be stated as a shape optimization problem, where the cavity shape is optimized to fulfill some objective function that measures defects in the molding shape. In order to be able to develop and evaluate such a method, we first require simulation methods for the diffierent steps involved in the injection molding process that can represent the phenomena responsible for shrinkage and warpage ina sufficiently accurate manner. As a starting point, we consider the solidification of purely amorphous materials. In this case, the material slowly transitions from fluid-like to solid-like behavior as it cools down. This behavior is modeled using adjusted viscoelastic material models. Once the material has passed a certain temperature threshold during cooling, any viscous effects are neglected and the behavior is assumed to be fully elastic. Non-linear elastic laws are used to predict shrinkage and warpage that occur after this point. We will present the current state of these simulation methods and show some first approaches towards optimizing the mold cavity shape based on these methods.

  6. Enzymatic synthesis of rubber polymer in Hevea brasiliensis

    Energy Technology Data Exchange (ETDEWEB)

    Tang, F.; Hu, S.; Benedict, C.R. (Texas A and M Univ., College Station (United States))

    1991-05-01

    Light and Dennis purified serum soluble rubber transferase from Hevea latex to homogeneity. Prenyl transferase co-purified with rubber transferase. In the absence of washed rubber particles (WRP) the prenyl transferase catalyzed the formation of trans FPP from DMAPP and IPP. In the presence of WRP the transferase catalyzed cis additions of IPP to pre-existing rubber chains. Control mixtures of WRP, Mg{sup 2+} and FPP were not included to test for the contributions of the bound rubber transferase on WRP to the incorporation of IPP into polyisoprene. Bound rubber transferase catalyzes the repetitive addition of IPP to allylic-PP starter molecules to form polyisoprene. The order of utilization of allylic-PP starters was GGPP > FPP > GPP > DMAPP. The authors have shown that the polyisoprene enzymatically synthesized on WRP is a bimodal polymer consisting of different mol wt rubber chains similar to the polymeric characteristics of natural rubber. The bound rubber transferase was solubilized with Chaps and purified on DEAE-cellulose. The polymerization reaction catalyzed by the purified preparation showed a 98% requirement for pre-existing rubber chains. Results suggest that the prenyl transferase from Hevea serum may be part of the polymer starter system furnishing allylic-PP for the bound rubber transferase.

  7. Preparation of sulfonic acid-containing rubbers from natural rubber vulcanizates

    Science.gov (United States)

    Poonsawat, Worapong; Poompradub, Sirilux; Ngamcharussrivichai, Chawalit

    2014-06-01

    In this work, a series of sulfonic acid-containing rubbers were prepared by aqueous phase oxidation of natural rubber vulcanizates in the presence of hydrogen peroxide (H2O2) and formic acid (HCOOH). The starting vulcanizates were neatly prepared via an efficient vulcanization (EV) system by varying mass ratio of N-cyclohexyl-2-benzothiazole sulfonamide (CBS), as an accelerator, to sulfur. The oxidation conditions were controlled at the molar ratio of H2O2: HCOOH = 1:1, the concentration of H2O2 = 15 wt.%, the temperature = 50 °C, and the reaction time = 3 h. The rubber materials before and after the oxidation were characterized for their physicochemical properties by using Fourier transform infrared spectroscopy, bomb calorimetry, acid-base titration and swelling measurements. The results indicated the presence of sulfonic acid group in the oxidized rubbers, generated by the oxidative cleaves of sulfide crosslinks in the rubber vulcanizates. The oxidation decreased the sulfur content of the rubber in which the level of sulfur loss was determined by the CBS/sulfur ratio. Moreover, the acidity of the oxidized products was correlated with the amount of sulfur remaining.

  8. Application of gamma irradiation for incorporation of rubber powder in the formulations EPDM and NBR rubber

    International Nuclear Information System (INIS)

    Kiyan, Ludmila de Ysasa Pozzo

    2014-01-01

    The natural decomposition of rubber is a very slow process due to its three-dimensional network formed by vulcanized crosslinked structures becoming extremely difficult to reprocess this material. The present work aims to study the application of gamma irradiation as devulcanization process for material reuse/recycling. The interactions of elastomers with ionizing radiation of a gamma source were investigated and the changes in physicochemical properties of the materials were evaluated. Formulations of NBR (acrylonitrile - butadiene) and EPDM (ethylene - propylene - diene terpolymer) from the rubber industry were crosslinked by conventional sulfur-based mixing. Master - batch was processed with rubber powder (industrial waste) and virgin rubber. The raw material (master batch) was irradiated in 60 Co source at doses of 50, 100, 150 kGy and dose rate of 5 kGy h -1 at room temperature. The irradiated material was incorporated in classical sulfur-based formulations. The formulations were characterized by: infrared spectroscopy (FTIR), thermal analysis (TG and DTG), tensile strength, elongation at break, hardness, abrasion resistance, rheometry and swelling. The results showed a predominance of chain scission at a dose of 50 kGy for EPDM rubber. For nitrile predominance of chain scission was observed at a dose of 100 kGy. These results show the possibility of the use of gamma radiation for the reuse/recycling of EPDM and nitrile rubbers. (author)

  9. Carboxy terminated rubber based on natural rubber grafted with acid anhydrides and its adhesion properties

    International Nuclear Information System (INIS)

    Klinpituksa, P; Kongkalai, P; Kaesaman, A

    2014-01-01

    The chemical modification of natural rubber by grafting of various polar functional molecules is an essential method, improving the versatility of rubber in applications. This research investigated the preparation of natural rubber-graft-citraconic anhydride (NR-g-CCA), natural rubber-graft-itaconic anhydride (NR-g-ICA), and natural rubber-graft-maleic anhydride (NR-g-MA), with the anhydrides grafted to natural rubber in toluene using benzoyl peroxide as an initiator. Variations of monomer content, initiator content, temperature and reaction time of the grafting copolymerization were investigated. The maximum degrees of grafting were 1.06% for NR-g-CCA, 4.66% for NR-g-ICA, and 5.03% for NR-g-MA, reached using 10 phr citraconic anhydride, 10 phr of itaconic anhydride, or 8 phr of maleic anhydride, 3 phr benzoyl peroxide, at 85, 80 and 80°C for 2, 2 and 3 hrs, respectively. Solvent-based wood adhesives were formulated from these copolymers with various contents of wood resin in the range 10-40 phr. The maximal 289 N/in cleavage peel and 245.7 KPa shear strength for NR-g-MA (5.03% grafting) were obtained at 40 phr wood resin

  10. Reassessment of anoxic storage of ethnographic rubber

    DEFF Research Database (Denmark)

    Shashoua, Yvonne; Dyer, Joanne; Ward, Clare

    2011-01-01

    This paper revisits the 1991–1995 British Museum field trial on anoxic storage, where 23 registered ethnographic rubber objects were enclosed in oxygen barrier film Cryovac BDF200 with sachets of the oxygen absorbent Ageless Z. A unique opportunity for study was presented since most of the enclos...

  11. Rubber - application of radiation to tire manufacture

    International Nuclear Information System (INIS)

    Hunt, J.D.; Alliger, G.

    1979-01-01

    Since the advent of commercial accelerators during the last several years capable of producing controllable electron beams of high energy, Firestone has devoted a considerable effort to the better understanding of the possible applications of such radiation to the production of tires or tire components. A number of chemical reactions can occur when elastomeric compounds are exposed to high energy waves, but crosslinking and degradation are the most important. The degree to which the crosslinking reaction predominates depends upon the nature of the rubber, compounding ingredients and the dosage. In general then, the effects achieved by the radiation of a rubber are quite similar to those resulting from heat. However, radiation cure or precure of compounds offers the advantage that the degree of crosslinking can be better controlled. Uniform crosslinking is possible since the high speed electrons penetrate uniformly throughout the sample. Curing with heat on the other hand may result in a greater degree of crosslinking on the surface of the sample than the center because of low heat conductivity. In general, radiation can be used to advantage to crosslink partially rubber tire components so that they retain better their shape and dimension during tire assembly and final cure or vulcanization. Added advantages of radiation precure include: a reduction of material usage, substitution of synthetic for natural rubber without loss in strength and the fact that partially crosslinked components will not thin out or become displaced during construction and vulcanization of the tire. (author)

  12. Rubber Recycling: Chemistry, Processing, and Applications

    NARCIS (Netherlands)

    Myhre, M.; Saiwari, Sitisaiyidah; Dierkes, Wilma K.; Noordermeer, Jacobus W.M.

    2012-01-01

    For both environmental and economic reasons, there is broad interest in recycling rubber and in the continued development of recycling technologies. The use of postindustrial materials is a fairly well-established and documented business. Much effort over the past decade has been put into dealing

  13. Rubber hand illusion under delayed visual feedback.

    Directory of Open Access Journals (Sweden)

    Sotaro Shimada

    Full Text Available BACKGROUND: Rubber hand illusion (RHI is a subject's illusion of the self-ownership of a rubber hand that was touched synchronously with their own hand. Although previous studies have confirmed that this illusion disappears when the rubber hand was touched asynchronously with the subject's hand, the minimum temporal discrepancy of these two events for attenuation of RHI has not been examined. METHODOLOGY/PRINCIPAL FINDINGS: In this study, various temporal discrepancies between visual and tactile stimulations were introduced by using a visual feedback delay experimental setup, and RHI effects in each temporal discrepancy condition were systematically tested. The results showed that subjects felt significantly greater RHI effects with temporal discrepancies of less than 300 ms compared with longer temporal discrepancies. The RHI effects on reaching performance (proprioceptive drift showed similar conditional differences. CONCLUSIONS/SIGNIFICANCE: Our results first demonstrated that a temporal discrepancy of less than 300 ms between visual stimulation of the rubber hand and tactile stimulation to the subject's own hand is preferable to induce strong sensation of RHI. We suggest that the time window of less than 300 ms is critical for multi-sensory integration processes constituting the self-body image.

  14. Valorisation of Proteins from Rubber Tree

    NARCIS (Netherlands)

    Widyarani,; Coulen, Stef C.W.; Sanders, Johan P.M.; Bruins, Marieke E.

    2017-01-01

    Purpose: The objective of this study was to identify the availability, possible applications, and economic potential of proteins that are present in different parts of the rubber tree. Proteins from non-food sources can be used in e.g. animal feed or biochemicals production with no or little

  15. Natural rubber (NR) biosynthesis: perspectives from polymer chemistry

    Energy Technology Data Exchange (ETDEWEB)

    Barkakaty, Balaka [ORNL

    2014-01-01

    Natural rubber is an important strategic raw material for manufacturing a wide variety of industrial products. There are at least 2,500 different latex-producing plant species; however, only Hevea brasiliensis (the Brazilian rubber tree) is a commercial source. The chemical structure of natural rubber is cis-1,4-polyisoprene, but the exact structure of the head and end groups remains unknown. Since synthetic cis-1,4-polyisoprenes cannot match the superior properties of natural rubber, understanding the chemistry behind the biosynthetic process is key to finding a possible replacement. T his chapter summarizes our current understandings from the perspective of a polymer scientist by comparing synthetic polyisoprenes to natural rubber. The chapter also highlights biomimetic polymerization, research towards a synthetic match of natural rubber and the role of natural rubber in health care.

  16. Chlorinated rubbers with advanced properties for tire industry

    Science.gov (United States)

    Mikhaylov, I. A.; Sukhareva, K. V.; Andriasyan, Yu. O.; Popov, A. A.

    2017-12-01

    The paper investigates the production and processing of halide-modified chlorinated rubbers, such as isobutylene isoprene rubber and ethylene-propylene-diene-monomer rubber (IIR and EPDM), which are perspective in terms of application in rubber industry. Prospects for their production and application are determined by the specific properties of these rubbers (low gas permeability of IIR, high heat and ozone resistance of EPDM). These properties are governed by the structure of both initial IIR and EPDM and chlorinated rubbers (ChIIR and ChEPDM). A new alternative technology of obtaining chlorinated elastomers based on solid-phase mechanochemical halide modification is proposed. Novel chlorinated polyolefin rubbers obtained by the developed technology show good technological properties under industrial production conditions due to enhanced covulcanization.

  17. Silicon Qubits

    Energy Technology Data Exchange (ETDEWEB)

    Ladd, Thaddeus D. [HRL Laboratories, LLC, Malibu, CA (United States); Carroll, Malcolm S. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

    2018-02-28

    Silicon is a promising material candidate for qubits due to the combination of worldwide infrastructure in silicon microelectronics fabrication and the capability to drastically reduce decohering noise channels via chemical purification and isotopic enhancement. However, a variety of challenges in fabrication, control, and measurement leaves unclear the best strategy for fully realizing this material’s future potential. In this article, we survey three basic qubit types: those based on substitutional donors, on metal-oxide-semiconductor (MOS) structures, and on Si/SiGe heterostructures. We also discuss the multiple schema used to define and control Si qubits, which may exploit the manipulation and detection of a single electron charge, the state of a single electron spin, or the collective states of multiple spins. Far from being comprehensive, this article provides a brief orientation to the rapidly evolving field of silicon qubit technology and is intended as an approachable entry point for a researcher new to this field.

  18. Theoretical Investigation by Quantum Mechanics on the Tunnel Diode Effect of Electric Conductive Characteristics and Haptic Sensing in MCF Rubber

    Directory of Open Access Journals (Sweden)

    Kunio Shimada

    2010-01-01

    Full Text Available By applying our developed intelligent fluid, magnetic compound fluid (MCF, to silicon oil rubber, we have made the MCF rubber highly sensitive to temperature and electric conduction. MCF is useful as the element material in haptic robot sensors and other related devices. In the present paper, we clarified the relationship between the electric current and the voltage under a tensile strain by utilizing the quantum mechanics theory on the multibarrier potential problem. The experimental results could be qualitatively explained by our proposed theory. The electrons can be moved between the solid materials by the tunnel effect. The relation between voltage and electric current is affected by the formation of the clusters, and it is changed by the application of heat. We also clarified experimentally the present MCF rubber useful in haptic sensors. Because the motions of humans and robots are different, the sensing of the rubber is different, depending on the placement. However, as for both motions of human and robot, there is no quantitative difference in the electric resistance among kinetic energy, momentum, and force. The sensing is also different based on the stiffness of the surface to which the sensor is adhered.

  19. A study on creep properties of laminated rubber bearings. Pt. 1. Creep properties and numerical simulations of thick rubber bearings

    International Nuclear Information System (INIS)

    Matsuda, Akihiro; Yabana, Shuichi

    2000-01-01

    In this report, to evaluate creep properties and effects of creep deformation on mechanical properties of thick rubber bearings for three-dimensional isolation system, we show results of compression creep test for rubber bearings of various rubber materials and shapes and development of numerical simulation method. Creep properties of thick rubber bearings were obtained from compression creep tests. The creep strain shows steady creep that have logarithmic relationships between strain and time and accelerated creep that have linear relationships. We make numerical model of a rubber material with nonlinear viscoelastic constitutional equations. Mechanical properties after creep loading test are simulated with enough accuracy. (author)

  20. Three-Dimensional Modeling of Glass Lens Molding

    DEFF Research Database (Denmark)

    Sarhadi, Ali; Hattel, Jesper Henri; Hansen, Hans Nørgaard

    2015-01-01

    The required accuracy for the final dimensions of the molded lenses in wafer-based precision glass molding as well as the need for elimination of costly experimental trial and error calls for numerical simulations. This study deals with 3D thermo-mechanical modeling of the wafer-based precision...... glass lens molding process. First, a comprehensive 3D thermo-mechanical model of glass is implemented into a FORTRAN user subroutine (UMAT) in the FE program ABAQUS, and the developed FE model is validated with both a well-known sandwich seal test and experimental results of precision molding of several...... glass rings. Afterward, 3D thermo-mechanical modeling of the wafer-based glass lens manufacturing is performed to suggest a proper molding program (i.e., the proper set of process parameters including preset force-time and temperature-time histories) for molding a wafer to a desired dimension...

  1. Evacuated, displacement compression mold. [of tubular bodies from thermosetting plastics

    Science.gov (United States)

    Heier, W. C. (Inventor)

    1974-01-01

    A process of molding long thin-wall tubular bodies from thermosetting plastic molding compounds is described wherein the tubular body lengths may be several times the diameters. The process is accomplished by loading a predetermined quantity of molding compound into a female mold cavity closed at one end by a force mandrel. After closing the other end of the female mold with a balance mandrel, the loaded cavity is evacuated by applying a vacuum of from one-to-five mm pressure for a period of fifteen-to-thirty minutes. The mold temperature is raised to the minimum temperature at which the resin constituent of the compound will soften or plasticize and a pressure of 2500 psi is applied.

  2. Understanding the impact of molds on indoor air quality and ...

    Science.gov (United States)

    Molds are multi-celled, colony forming, eukaryotic microorganisms lacking chlorophyll belonging to the Kingdom Fungi. Furthermore, molds are ubiquitous in both indoor and outdoor environments. There are more than 200 different types of fungi to which people are routinely exposed (NAS. 2000). The growth of molds in homes, schools, offices, and other public buildings has been implicated as the cause of a wide variety of adverse health effects. Headlines resulting from moldy, water-damaged homes, particularly

  3. Application of gamma irradiation for incorporation of rubber powder in the formulations of EPDM and natural rubber

    International Nuclear Information System (INIS)

    Kiyan, Ludmila Y.P.; Parra, Duclerc Fernandes; Lugao, Ademar Benevolo

    2013-01-01

    The objective of this work was to study the behavior of the recycling of rubber burrs in form of powder, of the rubber industry from EPDM rubber powder and natural rubber with SBR. The rubber powder was irradiated and reused in rubber artifacts formulations for classical vulcanization. The processed material was irradiated using a 60 Co source in doses of 50, 100, 150 and 200 kGy and a dose rate of 5 kGy s-1 at room temperature. The radiation created devulcanization active sites for subsequent integration of the material (rubber powder) in formulations of commercial use. The processes were compared and their products characterized by analytical methods of the physical properties such as strength and elongation. Satisfactory results were found, noting a major spin-off of EPDM chain demonstrated by increased elongation

  4. Characterization of wood-based molding bonded with citric acid

    OpenAIRE

    Umemura, Kenji; Ueda, Tomohide; Kawai, Shuichi

    2012-01-01

    The wood-based moldings were fabricated by using only citric acid as an adhesive. The mechanical properties, water resistances, thermal properties and chemical structure were investigated. Wood powder obtained from Acacia mangium was mixed with citric acid under certain weight ratios (0-40 wt%), and each powder mixture was molded using two types of metal molds at 200 °C and 4MPa for 10 min. The modulus of rupture (MOR) and the modulus of elasticity (MOE) values of the wood-based molding conta...

  5. Deformation analysis considering thermal expansion of injection mold

    International Nuclear Information System (INIS)

    Kim, Jun Hyung; Yi, Dae Eun; Jang, Jeong Hui; Lee, Min Seok

    2015-01-01

    In the design of injection molds, the temperature distribution and deformation of the mold is one of the most important parameters that affect the flow characteristics, flash generation, and surface appearance, etc. Plastic injection analyses have been carried out to predict the temperature distribution of the mold and the pressure distribution on the cavity surface. As the input loads, we transfer the temperature and pressure results to the structural analysis. We compare the structural analysis results with the thermal expansion effect using the actual flash and step size of a smartphone cover part. To reduce the flash problem, we proposed a new mold design, and verified the results by performing simulations

  6. Additive Manufacturing of Molds for Fabrication of Insulated Concrete Block

    Energy Technology Data Exchange (ETDEWEB)

    Love, Lonnie J. [ORNL; Lloyd, Peter D. [ORNL

    2018-02-01

    ORNL worked with concrete block manufacturer, NRG Insulated Block, to demonstrate additive manufacturing of a multi-component block mold for its line of insulated blocks. Solid models of the mold parts were constructed from existing two-dimensional drawings and the parts were fabricated on a Stratasys Fortus 900 using ULTEM 9085. Block mold parts were delivered to NRG and installed on one of their fabrication lines. While form and fit were acceptable, the molds failed to function during NRG’s testing.

  7. Replication of optical microlens arrays using photoresist coated molds

    DEFF Research Database (Denmark)

    Chakrabarti, Maumita; Dam-Hansen, Carsten; Stubager, Jørgen

    2016-01-01

    A cost reduced method of producing injection molding tools is reported and demonstrated for the fabrication of optical microlens arrays. A standard computer-numerical-control (CNC) milling machine was used to make a rough mold in steel. Surface treatment of the steel mold by spray coating...... with photoresist is used to smooth the mold surface providing good optical quality. The tool and process are demonstrated for the fabrication of an ø50 mm beam homogenizer for a color mixing LED light engine. The acceptance angle of the microlens array is optimized, in order to maximize the optical efficiency from...

  8. Deformation analysis considering thermal expansion of injection mold

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jun Hyung; Yi, Dae Eun; Jang, Jeong Hui; Lee, Min Seok [Samsung Electronics Co., LTD., Seoul (Korea, Republic of)

    2015-09-15

    In the design of injection molds, the temperature distribution and deformation of the mold is one of the most important parameters that affect the flow characteristics, flash generation, and surface appearance, etc. Plastic injection analyses have been carried out to predict the temperature distribution of the mold and the pressure distribution on the cavity surface. As the input loads, we transfer the temperature and pressure results to the structural analysis. We compare the structural analysis results with the thermal expansion effect using the actual flash and step size of a smartphone cover part. To reduce the flash problem, we proposed a new mold design, and verified the results by performing simulations.

  9. Comparison of two setups for induction heating in injection molding

    DEFF Research Database (Denmark)

    Menotti, Stefano; Hansen, Hans Nørgaard; Bissacco, Giuliano

    2015-01-01

    To eliminate defects and improve the quality of molded parts, increasing the mold temperature is one of the applicable solutions. A high mold temperature can increase the path flow of the polymer inside the cavity allowing reduction of the number of injection points, reduction of part thickness......, and moulding of smaller and more complex geometries. The last two aspects are very important in micro injection molding. In this paper, a new embedded induction heating system is proposed and validated and two different coil setups were tested and compared. An experimental investigation was performed based...

  10. Applying simulation to optimize plastic molded optical parts

    Science.gov (United States)

    Jaworski, Matthew; Bakharev, Alexander; Costa, Franco; Friedl, Chris

    2012-10-01

    Optical injection molded parts are used in many different industries including electronics, consumer, medical and automotive due to their cost and performance advantages compared to alternative materials such as glass. The injection molding process, however, induces elastic (residual stress) and viscoelastic (flow orientation stress) deformation into the molded article which alters the material's refractive index to be anisotropic in different directions. Being able to predict and correct optical performance issues associated with birefringence early in the design phase is a huge competitive advantage. This paper reviews how to apply simulation analysis of the entire molding process to optimize manufacturability and part performance.

  11. Polypropylene/ethylene-propylene rubber (PP/EPR blends for the automotive industry: Basic correlations between EPR-design and shrinkage

    Directory of Open Access Journals (Sweden)

    G. D. Potter

    2014-04-01

    Full Text Available The influence of the phase morphology on the shrinkage of injection molded plates from reactor based PP/EPR blends was investigated using a model series. The morphology of the dispersed phase – in terms of size and shape of the rubber particles as determined from scanning electron microscopy (SEM – was found to correlate fairly well with the shrinkage determined in the flow and transverse direction of injection molded plates. In this respect it turned out to be elementary to consider the anisotropy of the particles rather than their average size alone. Additionally, the effect of the EPR design on the coefficient of linear thermal expansion (CLTE was evaluated and brought into a relationship with the blend morphology.

  12. Silencing the lettuce homologs of small rubber particle protein does not influence natural rubber biosynthesis in lettuce (Lactuca sativa).

    Science.gov (United States)

    Chakrabarty, Romit; Qu, Yang; Ro, Dae-Kyun

    2015-05-01

    Natural rubber, cis-1,4-polyisoprene, is an important raw material in chemical industries, but its biosynthetic mechanism remains elusive. Natural rubber is known to be synthesized in rubber particles suspended in laticifer cells in the Brazilian rubber tree (Hevea brasiliensis). In the rubber tree, rubber elongation factor (REF) and its homolog, small rubber particle protein (SRPP), were found to be the most abundant proteins in rubber particles, and they have been implicated in natural rubber biosynthesis. As lettuce (Lactuca sativa) can synthesize natural rubber, we utilized this annual, transformable plant to examine in planta roles of the lettuce REF/SRPP homologs by RNA interference. Among eight lettuce REF/SRPP homologs identified, transcripts of two genes (LsSRPP4 and LsSRPP8) accounted for more than 90% of total transcripts of REF/SRPP homologs in lettuce latex. LsSRPP4 displays a typical primary protein sequence as other REF/SRPP, while LsSRPP8 is twice as long as LsSRPP4. These two major LsSRPP transcripts were individually and simultaneously silenced by RNA interference, and relative abundance, polymer molecular weight, and polydispersity of natural rubber were analyzed from the LsSRPP4- and LsSRPP8-silenced transgenic lettuce. Despite previous data suggesting the implications of REF/SRPP in natural rubber biosynthesis, qualitative and quantitative alterations of natural rubber could not be observed in transgenic lettuce lines. It is concluded that lettuce REF/SRPP homologs are not critically important proteins in natural rubber biosynthesis in lettuce. Copyright © 2014 Elsevier Ltd. All rights reserved.

  13. Molding method of buffer material for underground disposal of radiation-contaminated material, and molded buffer material

    International Nuclear Information System (INIS)

    Akasaka, Hidenari; Shimura, Satoshi; Kawakami, Susumu; Ninomiya, Nobuo; Yamagata, Junji; Asano, Eiichi

    1995-01-01

    Upon molding of a buffer material to be used upon burying a vessel containing radiation-contaminated materials in a sealed state, a powdery buffer material to be molded such as bentonite is disposed at the periphery of a mandrel having a cylindrical portion somewhat larger than contaminate container to be subjected to underground disposal. In addition, it is subjected to integration-molding such as cold isotropic press with a plastic film being disposed therearound, to form a molding product at high density. The molding product is released and taken out with the plastic film being disposed thereon. Releasability from an elastic mold is improved by the presence of the plastic film. In addition, if it is stored or transported while having the plastic film being disposed thereon, swelling of the buffer material due to water absorption or moisture absorption can be suppressed. (T.M.)

  14. Durable crystalline Si photovoltaic modules based on silicone-sheet encapsulants

    Science.gov (United States)

    Hara, Kohjiro; Ohwada, Hiroto; Furihata, Tomoyoshi; Masuda, Atsushi

    2018-02-01

    Crystalline Si photovoltaic (PV) modules were fabricated with sheets of poly(dimethylsiloxane) (silicone) as an encapsulant. The long-term durability of the silicone-encapsulated PV modules was experimentally investigated. The silicone-based modules enhanced the long-term durability against potential-induced degradation (PID) and a damp-heat (DH) condition at 85 °C with 85% relative humidity (RH). In addition, we designed and fabricated substrate-type Si PV modules based on the silicone encapsulant and an Al-alloy plate as the substratum, which demonstrated high impact resistance and high incombustible performance. The high chemical stability, high volume resistivity, rubber-like elasticity, and incombustibility of the silicone encapsulant resulted in the high durability of the modules. Our results indicate that silicone is an attractive encapsulation material, as it improves the long-term durability of crystalline Si PV modules.

  15. Mechanical Properties Distribution within Polypropylene Injection Molded Samples: Effect of Mold Temperature under Uneven Thermal Conditions

    Directory of Open Access Journals (Sweden)

    Sara Liparoti

    2017-11-01

    Full Text Available The quality of the polymer parts produced by injection molding is strongly affected by the processing conditions. Uncontrolled deviations from the proper process parameters could significantly affect both internal structure and final material properties. In this work, to mimic an uneven temperature field, a strong asymmetric heating is applied during the production of injection-molded polypropylene samples. The morphology of the samples is characterized by optical and atomic force microscopy (AFM, whereas the distribution of mechanical modulus at different scales is obtained by Indentation and HarmoniX AFM tests. Results clearly show that the temperature differences between the two mold surfaces significantly affect the morphology distributions of the molded parts. This is due to both the uneven temperature field evolutions and to the asymmetric flow field. The final mechanical property distributions are determined by competition between the local molecular stretch and the local structuring achieved during solidification. The cooling rate changes affect internal structures in terms of relaxation/reorganization levels and give rise to an asymmetric distribution of mechanical properties.

  16. Production of Liquid Metal Spheres by Molding

    Directory of Open Access Journals (Sweden)

    Mohammed G. Mohammed

    2014-10-01

    Full Text Available This paper demonstrates a molding technique for producing spheres composed of eutectic gallium-indium (EGaIn with diameters ranging from hundreds of microns to a couple millimeters. The technique starts by spreading EGaIn across an elastomeric sheet featuring cylindrical reservoirs defined by replica molding. The metal flows into these features during spreading. The spontaneous formation of a thin oxide layer on the liquid metal keeps the metal flush inside these reservoirs. Subsequent exposure to acid removes the oxide and causes the metal to bead up into a sphere with a size dictated by the volume of the reservoirs. This technique allows for the production and patterning of droplets with a wide range of volumes, from tens of nanoliters up to a few microliters. EGaIn spheres can be embedded or encased subsequently in polymer matrices using this technique. These spheres may be useful as solder bumps, electrodes, thermal contacts or components in microfluidic devices (valves, switches, pumps. The ease of parallel-processing and the ability to control the location of the droplets during their formation distinguishes this technique.

  17. Composite fabrication via resin transfer molding technology

    Energy Technology Data Exchange (ETDEWEB)

    Jamison, G.M.; Domeier, L.A.

    1996-04-01

    The IMPReS (Integrated Modeling and Processing of Resin-based Structures) Program was funded in FY95 to consolidate, evaluate and enhance Sandia`s capabilities in the design and fabrication of composite structures. A key driver of this and related programs was the need for more agile product development processes and for model based design and fabrication tools across all of Sandia`s material technologies. A team of polymer, composite and modeling personnel was assembled to benchmark Sandia`s existing expertise in this area relative to industrial and academic programs and to initiate the tasks required to meet Sandia`s future needs. RTM (Resin Transfer Molding) was selected as the focus composite fabrication technology due to its versatility and growing use in industry. Modeling efforts focused on the prediction of composite mechanical properties and failure/damage mechanisms and also on the uncured resin flow processes typical of RTM. Appropriate molds and test composites were fabricated and model validation studies begun. This report summarizes and archives the modeling and fabrication studies carried out under IMPReS and evaluates the status of composite technology within Sandia. It should provide a complete and convenient baseline for future composite technology efforts within Sandia.

  18. Characterization of the natural rubber from new rubber tree clones of PB 300 series

    International Nuclear Information System (INIS)

    Silva, Maycon J.; Spinelli, Rafaela O.; Moreno, Rogerio M.B.; Mattoso, Luiz H.C.; Martins, Maria Alice; Scaloppi Junior, Erivaldo J.

    2015-01-01

    The natural rubber (NR) is present in more than 2500 species of plants, being the Hevea brasiliensis the most commercially exploited. It is a raw material of great importance to the Brazilian economy, but the country faces a production's deficit, having to import about 60% of its consumption. In this work , the latex obtained from rubber tree of new clones of PB series 300 (PB 311, PB 312, PB 314 , PB 326, PB 346 and PB 350 ) and RRIM 600 (control) were characterized by dry rubber content (DRC), total solids content, distribution of particle size, Zeta potential, thermogravimetry, differential scanning calorimetry, infrared in the spectroscopy (FTIR), nuclear magnetic resonance (NMR) and technological properties. The DRC values ranged from 33% to 40%, and total solids of 38% to 44%. All of the clones showed average particle diameter between 180.0 to 192.1 nm, excluding clones PB 326 and PB 346 with 150.0 nm and 157.9 nm, respectively. The NMR spectra and FTIR showed that the structure of the natural rubber from all clones studied is cis -1,4- polyisoprene. Natural rubber from the new clones showed good thermal stability up to 285 °C and glass transition temperature of -64 °C. (author)

  19. Replication performance of Si-N-DLC-coated Si micro-molds in micro-hot-embossing

    International Nuclear Information System (INIS)

    Saha, B; Tor, S B; Liu, E; Khun, N W; Hardt, D E; Chun, J H

    2010-01-01

    Micro-hot-embossing is an emerging technology with great potential to form micro- and nano-scale patterns into polymers with high throughput and low cost. Despite its rapid progress, there are still challenges when this technology is employed, as demolding stress is usually very high due to large friction and adhesive forces induced during the process. Surface forces are dominating parameters in micro- and nano-fabrication technologies because of a high surface-to-volume ratio of products. This work attempted to improve the surface properties of Si micro-molds by means of silicon- and nitrogen-doped diamond-like carbon (Si-N-DLC) coatings deposited by dc magnetron cosputtering on the molds. The bonding structure, surface roughness, surface energy, adhesive strength and tribological behavior of the coated samples were characterized with micro Raman spectroscopy, atomic force microscopy (AFM), contact angle measurement, microscratch test and ball-on-disk sliding tribological test, respectively. It was observed that the doping condition had a great effect on the performance of the coatings. The Si-N-DLC coating deposited with 5 × 10 −6 m 3 min −1 N 2 had lowest surface roughness and energy of about 1.2 nm and 38.2 × 10 −3 N m −1 , respectively, while the coatings deposited with 20 × 10 −6 and 25 × 10 −6 m 3 min −1 N 2 showed lowest friction coefficients. The uncoated and Si-N-DLC-coated Si micro-molds were tested in a micro-hot-embossing process for a comparative study of their replication performance and lifetime. The experimental results showed that the performance of the Si micro-molds was improved by the Si-N-DLC coatings, and well-defined micro-features with a height of about 100 µm were fabricated successfully into cyclic olefin copolymer (COC) sheets using the Si-N-DLC-coated micro-molds.

  20. Casting Technology.

    Science.gov (United States)

    Wright, Michael D.; And Others

    1992-01-01

    Three articles discuss (1) casting technology as it relates to industry, with comparisons of shell casting, shell molding, and die casting; (2) evaporative pattern casting for metals; and (3) high technological casting with silicone rubber. (JOW)

  1. Comparison of 3D Echocardiogram-Derived 3D Printed Valve Models to Molded Models for Simulated Repair of Pediatric Atrioventricular Valves.

    Science.gov (United States)

    Scanlan, Adam B; Nguyen, Alex V; Ilina, Anna; Lasso, Andras; Cripe, Linnea; Jegatheeswaran, Anusha; Silvestro, Elizabeth; McGowan, Francis X; Mascio, Christopher E; Fuller, Stephanie; Spray, Thomas L; Cohen, Meryl S; Fichtinger, Gabor; Jolley, Matthew A

    2018-03-01

    Mastering the technical skills required to perform pediatric cardiac valve surgery is challenging in part due to limited opportunity for practice. Transformation of 3D echocardiographic (echo) images of congenitally abnormal heart valves to realistic physical models could allow patient-specific simulation of surgical valve repair. We compared materials, processes, and costs for 3D printing and molding of patient-specific models for visualization and surgical simulation of congenitally abnormal heart valves. Pediatric atrioventricular valves (mitral, tricuspid, and common atrioventricular valve) were modeled from transthoracic 3D echo images using semi-automated methods implemented as custom modules in 3D Slicer. Valve models were then both 3D printed in soft materials and molded in silicone using 3D printed "negative" molds. Using pre-defined assessment criteria, valve models were evaluated by congenital cardiac surgeons to determine suitability for simulation. Surgeon assessment indicated that the molded valves had superior material properties for the purposes of simulation compared to directly printed valves (p 3D echo-derived molded valves are a step toward realistic simulation of complex valve repairs but require more time and labor to create than directly printed models. Patient-specific simulation of valve repair in children using such models may be useful for surgical training and simulation of complex congenital cases.

  2. Rubber acid damage in fire hoses

    Energy Technology Data Exchange (ETDEWEB)

    Thaysen, A C; Bunker, H J; Adams, M E

    1945-03-17

    Hose failure observed in rubber-lined fire hoses may be due to sulfuric acid formed from sulfur present in hoses when they are not properly dried. Microorganisms were observed in numerous samples of hose liquid and as a result of the experiments which were carried it was concluded that: the production of rubber acid in hose is due to the activity of sulfur-oxidizing bacteria of the Thiobacterium thiooxidans group. Such acid will invariably be formed when the hoses are stored with the linings wet, when the responsible bacteria are present and when the free sulfur content of the hoses exceeds 0.1 precent. The alternative of preventing the introduction of the causal bacteria does not appear practical since the water used in fire-fighting in the London district is taken from static supplies.

  3. Radiation Sterilization of Naturual Rubber Examination Gloves

    International Nuclear Information System (INIS)

    Jetawattana, S.; Na-Ranong, N.; Kajornchaiyakul, V.

    1998-01-01

    The sterilization dose setting by ISO 11137 method 1 was conducted for natural rubber examination gloves provided by a local factory. The suitable sterilization dose for an average product bioburden falls between 20 - 25 kilogray. Maximum dose of 25 or 50 kilogray results in no changes of tensile s and elongation at break. Samples of examination glove were irradiated using various doses between 10 - 50 kilogray. Analysis of soluble protein content using modified Lowry method was carried out and the results revealed that irradiation did not affect the decrement of soluble protein content in this case. However, thin film samples were prepared in laboratory and treated in the same procedure. The results were also the same. The results did not show any correlation. Two factors are possibly presumed : un consistency of samples and the irradiation of finished products could not affect those soluble proteins in rubber gloves

  4. Use of waste materials in rubber matrix

    Directory of Open Access Journals (Sweden)

    Pajtášová Mariana

    2018-01-01

    Full Text Available The presented paper deals with the use of waste materials as ecological fillers into rubber matrix. Waste materials were used as partial replacement of the commercial filler – carbon black, designated as N339. These prepared rubber compounds were characterized on the basis of the rheology and vulcanization characteristics – minimum torque (ML, maximum torque (MH, optimum time of vulcanization (t(c90, processing safety of compound (ts, rate coefficient of vulcanization (Rv. In the case of the prepared vulcanizates, physical-mechanical properties (tensile strength, tensibility and hardness and dynamic-mechanical properties (storage modulus, loss modulus, loss angle tan δ were investigated. Using the dependency of loss angle on temperature, the selected properties for tyre tread vulcanizates were evaluated, including traction on snow and ice, traction on the wet surface and rolling resistance.

  5. Energy recycling of plastic and rubber wastes

    International Nuclear Information System (INIS)

    Hussain, R.

    2003-01-01

    Major areas for applications of plastics and rubbers are building and construction, packaging, transportation, automobiles, furniture, house wares, appliances, electrical and electronics. Approximately 20% of all the plastics produced are utilized by the building and construction industry/sup (1-3)/. Categories of polymers mostly used in the above industries include poly (vinyl chloride), polypropylene, polyethylene, polystyrene phenolics, acrylics and urethanes. Tyres and tubes are almost exclusively made up of rubbers. One third of total consumption of plastics finds applications, like films, bottles and packaging, in food-products that have a maximum life-span of two years, after which these find way to waste dumps. As the polymer industry in Pakistan is set to grow very rapidly in the near future the increase in utilization of plastic products in synchronous with the advent of computers and information technology. About 0.60 Kg per capita of waste generated daily in Lahore /(7.14)/ contains considerable quantity of plastics. (AB)

  6. Raman technique application for rubber blends characterization

    Directory of Open Access Journals (Sweden)

    Smitthipong, W.

    2007-11-01

    Full Text Available Raman spectroscopy has been employed in a number of studies to examine the morphological changes in a variety of materials. It is a non-destructive analysis method and an equally useful method for the investigation of material structure. Recently, Raman spectroscopy has been developed to employ as an imaging instrumentation. Sample surface scanning in X- and Y-axis and sample depth (Z-axis can be carried out by modifying the focus of the laser beam from the Raman microscope. Therefore, three-dimensional images can be thus built by using special software. The surface and bulk properties of immiscible rubber blend were investigated by Raman spectroscopy. The results obtained by Raman spectroscopy were in good agreement with those of Scanning Electron Microscope (SEM. The combination of Raman spectrometry and SEM clearly elucidates the identification of phases between the dispersed phase and the matrix (continuous phase of the immiscible rubber blends.

  7. Characterization of crumb rubber modified by gamma radiation

    Energy Technology Data Exchange (ETDEWEB)

    Faldini, Sonia B.; Terence, Mauro C.; Miranda, Leila F.; Munhoz, Antonio H.; Domingues, Leandro S.; Coghetto, Gregory, E-mail: sfaldini@yahoo.com.br, E-mail: mauroterence@yahoo.com.br [Universidade Presbiteriana Mackenzie (UPM), Sao Paulo, SP (Brazil). Escola de Engenharia. Engenharia de Materiais

    2013-07-01

    The use of crumb rubber from scrap tires has become a common practice in the construction of roads, leading to improved properties of the asphalt and decreasing the environmental pollution. In this study, crumb rubber was modified by gamma radiation to eventually incorporate it into the asphalt and verify potential improvements of their properties. The crumb rubber modified by gamma radiation in the dose 500 kGy and 1000kGy was characterized by thermal analysis, infrared spectroscopy and scanning electron microscopy. The dose of radiation used has no effect on degradation temperatures. It is observed that the IV spectra of untreated rubbers and rubbers irradiated have substantially the same profile. The results indicate that despite small morphological changes in the irradiated rubber, they do not influence its degradation temperature and composition. (author)

  8. Characterization of crumb rubber modified by gamma radiation

    International Nuclear Information System (INIS)

    Faldini, Sonia B.; Terence, Mauro C.; Miranda, Leila F.; Munhoz, Antonio H.; Domingues, Leandro S.; Coghetto, Gregory

    2013-01-01

    The use of crumb rubber from scrap tires has become a common practice in the construction of roads, leading to improved properties of the asphalt and decreasing the environmental pollution. In this study, crumb rubber was modified by gamma radiation to eventually incorporate it into the asphalt and verify potential improvements of their properties. The crumb rubber modified by gamma radiation in the dose 500 kGy and 1000kGy was characterized by thermal analysis, infrared spectroscopy and scanning electron microscopy. The dose of radiation used has no effect on degradation temperatures. It is observed that the IV spectra of untreated rubbers and rubbers irradiated have substantially the same profile. The results indicate that despite small morphological changes in the irradiated rubber, they do not influence its degradation temperature and composition. (author)

  9. Development of rubber material for high radiation field

    International Nuclear Information System (INIS)

    Nakatsukasa, Sadayoshi; Tabasaki, Takeshi; Yoshida, Akihiro; Kadowaki, Yoshito

    2013-01-01

    Generally flexible polymeric materials exposed to radiation can't be used because they soften or harden remarkably in high radiation environment. Aromatic polymers such as PEEK, PI, and PES are also known as radiation-proof polymeric materials. Aromatic polymers are very hard, they can't be used for products like a packing where flexibility is required. We developed a new vulcanized rubber compound by the use of various additives and polymer blend. This developed rubber compound has a high radiation-proof performance by reaction balance of cross-linking and decomposition in this rubber. This rubber compound has a rubber elasticity even if exposed to radiation of MGy level, and its radiation proof is more than 5 times as high as conventional polymeric materials. This rubber compound is much more flexible than the aromatic polymers which are the used as conventional radiation-proof polymers. (author)

  10. Research on a haptic sensor made using MCF conductive rubber

    International Nuclear Information System (INIS)

    Zheng Yaoyang; Shimada, Kunio

    2008-01-01

    To provide a new composite material having a high electrical sensitivity in the fields of robotics and sensing, a magnetic rubber having network-like magnetic clusters was developed by utilizing a magnetic compound fluid (MCF). MCF rubber with small deformations can provide an effective sensor. In this paper, we report many experiments in which changes of the MCF rubber's resistance were observed when the rubber was compressed and a deformation was generated; we then made a trial haptic sensor using the MCF conductive rubber and performed many experiments to observe changes of the electrical resistance of the sensor. The results of experiments showed that the proposed sensor made with MCF conductive rubber is useful for sensing small amounts of pressure or small deformations

  11. Research on a haptic sensor made using MCF conductive rubber

    Energy Technology Data Exchange (ETDEWEB)

    Zheng Yaoyang; Shimada, Kunio [Faculty of Symbiotic Systems Science Fukushima University, 1 Kanayakawa, Fukushima 960-1296 (Japan)], E-mail: tei@sss.fukushima-u.ac.jp, E-mail: shimadakun@sss.fukushima-u.ac.jp

    2008-05-21

    To provide a new composite material having a high electrical sensitivity in the fields of robotics and sensing, a magnetic rubber having network-like magnetic clusters was developed by utilizing a magnetic compound fluid (MCF). MCF rubber with small deformations can provide an effective sensor. In this paper, we report many experiments in which changes of the MCF rubber's resistance were observed when the rubber was compressed and a deformation was generated; we then made a trial haptic sensor using the MCF conductive rubber and performed many experiments to observe changes of the electrical resistance of the sensor. The results of experiments showed that the proposed sensor made with MCF conductive rubber is useful for sensing small amounts of pressure or small deformations.

  12. Research on a haptic sensor made using MCF conductive rubber

    Science.gov (United States)

    Zheng, Yaoyang; Shimada, Kunio

    2008-05-01

    To provide a new composite material having a high electrical sensitivity in the fields of robotics and sensing, a magnetic rubber having network-like magnetic clusters was developed by utilizing a magnetic compound fluid (MCF). MCF rubber with small deformations can provide an effective sensor. In this paper, we report many experiments in which changes of the MCF rubber's resistance were observed when the rubber was compressed and a deformation was generated; we then made a trial haptic sensor using the MCF conductive rubber and performed many experiments to observe changes of the electrical resistance of the sensor. The results of experiments showed that the proposed sensor made with MCF conductive rubber is useful for sensing small amounts of pressure or small deformations.

  13. Biodiesel Production from Rubber Seed Oil via Esterification Process

    Directory of Open Access Journals (Sweden)

    W Widayat

    2012-07-01

    Full Text Available One promise source of alternative energy is biodiesel from rubber seed oil, because the raw materials available in plentiful quantities and can be renewed. In addition, the rubber seed is still lack of utilization, and Indonesia is one of the largest rubbers producing country in the world. The objective of this research is to studied on biodiesel production by esterification process. Parameters used in this study are the ratio of catalyst and temperature and its influence on the characteristics of the resulting biodiesel product. Characterization of rubber seed include acid content number analysis, saponification numbers, density, viscosity, iodine number, type of free fatty acids and triglyceride oils. The results of analysis showed that rubber seed oil content obtained is 50.5%. The results of the GCMS analysis showed that a free fatty acid level in rubber seed is very high. Conversion into bio-diesel oil is obtained by at most 59.91% and lowest 48.24%.

  14. On the response of rubbers at high strain rates.

    Energy Technology Data Exchange (ETDEWEB)

    Niemczura, Johnathan Greenberg (University of Texas-Austin)

    2010-02-01

    In this report, we examine the propagation of tensile waves of finite deformation in rubbers through experiments and analysis. Attention is focused on the propagation of one-dimensional dispersive and shock waves in strips of latex and nitrile rubber. Tensile wave propagation experiments were conducted at high strain-rates by holding one end fixed and displacing the other end at a constant velocity. A high-speed video camera was used to monitor the motion and to determine the evolution of strain and particle velocity in the rubber strips. Analysis of the response through the theory of finite waves and quantitative matching between the experimental observations and analytical predictions was used to determine an appropriate instantaneous elastic response for the rubbers. This analysis also yields the tensile shock adiabat for rubber. Dispersive waves as well as shock waves are also observed in free-retraction experiments; these are used to quantify hysteretic effects in rubber.

  15. Radiation vulcanization of Philippine natural rubber latex

    International Nuclear Information System (INIS)

    Dela Rosa, A.M.; Abad, L.V.; Sta.Ana-Relleve, L.P.; Tranquilan-Aranilla, C.O.; Pascual, C.L.

    1996-01-01

    The response of Philippine natural rubber latex to irradiation vulcanization and the stability of the irradiated natural rubber latex (INRL) upon storage and aging were investigated. Commercially available high ammonia (HA) concentrated latices obtained from various rubber plantations in Mindanao island were treated with 5 phr of n-butyl acrylate (nBA), and gamma-irradiated at the PNRI 60 Co irradiation facility at a dose rate of 2.57 kGy/hr. Unirradiated cast latex films gave different green strengths which varied from 2-11 MPa. Cast films from INRL exhibited maximum tensile strengths were obtained from cast films with low Mg and high nitrogen contents. Thermal analysis using thermogravimetry (TG) revealed one major decomposition product at 374 o -377 o C. Its rate of decomposition decreased to a minimum at 15 kGy, then increased as radiation dose was increased. This trend correlated well with the tensile strength measurements. The stability of the INRL upon storage and aging is an essential parameter to the rubbe latex industry. For storage studies, INRL was stored for various periods of time. It was found that the pH and total solids content of the stored INRL did not change significantly after 12 months of storage; the MST values remained at above 1000 seconds, and the viscosity decreased with time. The cast films exhibited a decline in tensile strength, modulus 300% , and crosslinking density upon storage. While there were observed changes in the physical properties of the INRL during the storage period, the data indicate that these properties were within values acceptable to the latex industry. Tests on the aging properties of INRL films were undertaken. It was shown that among the chemical antioxidants presently used by the latex industry, TNPP demonstrated the highest antioxidant property, followed by Antage DAHQ and Vulcanox BKF. Our data indicate that the natural rubber latex produced and processed in the Philippines is suited for radiation vulcanization

  16. Micromachined silicon seismic accelerometer development

    Energy Technology Data Exchange (ETDEWEB)

    Barron, C.C.; Fleming, J.G.; Montague, S. [and others

    1996-08-01

    Batch-fabricated silicon seismic transducers could revolutionize the discipline of seismic monitoring by providing inexpensive, easily deployable sensor arrays. Our ultimate goal is to fabricate seismic sensors with sensitivity and noise performance comparable to short-period seismometers in common use. We expect several phases of development will be required to accomplish that level of performance. Traditional silicon micromachining techniques are not ideally suited to the simultaneous fabrication of a large proof mass and soft suspension, such as one needs to achieve the extreme sensitivities required for seismic measurements. We have therefore developed a novel {open_quotes}mold{close_quotes} micromachining technology that promises to make larger proof masses (in the 1-10 mg range) possible. We have successfully integrated this micromolding capability with our surface-micromachining process, which enables the formation of soft suspension springs. Our calculations indicate that devices made in this new integrated technology will resolve down to at least sub-{mu}G signals, and may even approach the 10{sup -10} G/{radical}Hz acceleration levels found in the low-earth-noise model.

  17. Injection molded polymer optics in the 21st Century

    Science.gov (United States)

    Beich, William S.

    2005-08-01

    Precision polymer optics, manufactured by injection molding techniques, has been a key enabling technology for several decades now. The technology, which can be thought of as a subset of the wider field of precision optics manufacturing, was pioneered in the United States by companies such as Eastman Kodak, US Precision Lens, and Polaroid. In addition to suppliers in the U.S. there are several companies worldwide that design and manufacture precision polymer optics, for example Philips High Tech Plastics in Europe and Fujinon in Japan. Designers who are considering using polymer optics need a fundamental understanding of exactly how the optics are created. This paper will survey the technology and processes that are employed in the successful implementation of a polymer optic solution from a manufacturer's perspective. Special emphasis will be paid to the unique relationship between the molds and the optics that they produce. We will discuss the key elements of production: molding resins, molds and molding equipment, and metrology. Finally we will offer a case study to illustrate just how the optics designer carries a design concept through to production. The underlying theme throughout the discussion of polymer optics is the need for the design team to work closely with an experienced polymer optics manufacturer with a solid track record of success in molded optics. As will be seen shortly, the complex interaction between thermoplastics, molds, and molding machines dictates the need for working closely with a supplier who has the critical knowledge needed to manage all aspects of the program.

  18. METHOD FOR EVALUATING MOLD GROWTH ON CEILING TILE

    Science.gov (United States)

    A method to extract mold spores from porous ceiling tiles was developed using a masticator blender. Ceiling tiles were inoculated and analyzed using four species of mold. Statistical analysis comparing results obtained by masticator extraction and the swab method was performed. T...

  19. Evaluation of Additive Manufacturing for High Volume Composite Part Molds

    Energy Technology Data Exchange (ETDEWEB)

    Duty, Chad E. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Kunc, Vlastimil [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Lokitz, Bradley S. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Springfield, Robert M. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2017-05-01

    ORNL worked with TruDesign, LLC to develop viable coating solutions to enable the use of large scale 3D printing for both low-temperature and high-temperature composite molds. This project resulted in two commercial products and successfully demonstrated the use of printed molds for autoclave processing for the first time.

  20. Production application of injection-molded diffractive elements

    Science.gov (United States)

    Clark, Peter P.; Chao, Yvonne Y.; Hines, Kevin P.

    1995-12-01

    We demonstrate that transmission kinoforms for visible light applications can be injection molded in acrylic in production volumes. A camera is described that employs molded Fresnel lenses to change the convergence of a projection ranging system. Kinoform surfaces are used in the projection system to achromatize the Fresnel lenses.