On the optimal design of shell and tube heat exchanger for nuclear applications

International Nuclear Information System (INIS)

Abd Rabbo, F.M.M.; Fatb Allab, A.; El-Fawal, M.

1997-01-01

In nuclear industry, heat exchanger plays an important role in the transfer of heat from reactor core, where heat is generated, to the ultimate heat sink UHS, and then is dissipated. The actual design of heat exchanger not only relies on thermohydraulic considerations but also on economical aspects and radiological safety considerations. For optimal design of heat exchanger for a specific application a compromise should be made for determining the important factors affecting the design. In this paper, an optimization model is presented for shell and tube heat exchanger, which could be considered as a tool for computer aided design. A case study is presented to explore the present adopted model. 3 figs

A numerical investigation of γ-Al2O3-water nanofluids heat transfer and pressure drop in a shell and tube heat exchanger

Directory of Open Access Journals (Sweden)

P. Shahmohammadi

2016-01-01

Full Text Available The effect of γ-Al2O3 nanoparticles on heat transfer rate, baffle spacing and pressure drop in the shell side of small shell and tube heat exchangers was investigated numerically under turbulent regime. γ-Al2O3-water nanofluids and pure water were used in the shell side and the tube side of heat exchangers, respectively. Since the properties of γ-Al2O3-water nanofluids were variable, they were defined using the user define function. The results revealed that heat transfer and pressure drop were increased with mass flow rate as well as baffle numbers. Adding nanoparticles to the based fluid did not have a significant effect on pressure drop in the shell side. The best heat transfer performance of heat exchangers was for γ-Al2O3-water 1 vol.% and higher nanoparticles concentration was not suitable. The suitable baffle spacing was 43.4% of the shell diameter, showing a good agreement with Bell-Delaware method.

Numerical model for the thermal-hydraulic solution of shell-and-U-tubes heat exchanger with segmental baffles

International Nuclear Information System (INIS)

Baptista Filho, Benedito Dias

1979-01-01

A numerical model has been developed to calculate the flow, pressure and temperature distribution of steady-state |for the tube and shell-side fluids in a shell-and-U-tubes heat exchanger with segmental baffles. It was based on the Subchannel Analysis Method- The model, checked with experimental results from one heat exchanger, predicted with good accuracy outlet temperatures for both fluids. The method, implemented ' in a computer program of low cost and easy application, can be used in the design and performance evaluation of commercial units.(author)

Computer-aided thermohydraulic design of TEMA type E shell and tube heat exchangers for use in low pressure, liquid-to-liquid, single phase applications

Science.gov (United States)

Kolar, N. J.

1985-04-01

Classification, nomenclature, utilization and cost estimating of shell and tube heat exchangers are presented along with an historical overview of various methods currently employed in their design. A procedure for providing preliminary estimates of shell and tube heat exchanger design is developed in detail. The author formulates a computer program which employs this sizing algorithm for low pressure liquid-to-liquid heat exchanger applications. Additionally, problems encountered in the design and manufacture of shell and tube heat exchangers are described along with present methods of solution for each.

Numerical analysis on the condensation heat transfer and pressure drop characteristics of the horizontal tubes of modular shell and tube-bundle heat exchanger

International Nuclear Information System (INIS)

Ko, Seung Hwan; Park, Hyung Gyu; Kim, Charn Jung; Park, Byung Kyu

2001-01-01

A numerical analysis of the heat and mass transfer and pressure drop characteristics in modular shell and tube bundle heat exchanger was carried out. Finite concept method based on FVM and κ-ε turbulent model were used for this analysis. Condensation heat transfer enhanced total heat transfer rate 4∼8% higher than that of dry heat exchanger. With increasing humid air inlet velocity, temperature and relative humidity, and with decreasing heat exchanger aspect ratio and cooling water velocity, total heat and mass transfer rate could be increased. Cooling water inlet velocity had little effect on total heat transfer

Analysis of the heat transfer in double and triple concentric tube heat exchangers

Science.gov (United States)

Rădulescu, S.; Negoiţă, L. I.; Onuţu, I.

2016-08-01

The tubular heat exchangers (shell and tube heat exchangers and concentric tube heat exchangers) represent an important category of equipment in the petroleum refineries and are used for heating, pre-heating, cooling, condensation and evaporation purposes. The paper presents results of analysis of the heat transfer to cool a petroleum product in two types of concentric tube heat exchangers: double and triple concentric tube heat exchangers. The cooling agent is water. The triple concentric tube heat exchanger is a modified constructive version of double concentric tube heat exchanger by adding an intermediate tube. This intermediate tube improves the heat transfer by increasing the heat area per unit length. The analysis of the heat transfer is made using experimental data obtained during the tests in a double and triple concentric tube heat exchanger. The flow rates of fluids, inlet and outlet temperatures of water and petroleum product are used in determining the performance of both heat exchangers. Principally, for both apparatus are calculated the overall heat transfer coefficients and the heat exchange surfaces. The presented results shows that triple concentric tube heat exchangers provide better heat transfer efficiencies compared to the double concentric tube heat exchangers.

Fundamental basis and implementation of shell and tube heat exchanger project design: condenser and evaporator study

Science.gov (United States)

Dalkilic, A. S.; Acikgoz, O.; Tapan, S.; Wongwises, S.

2016-12-01

A shell and tube heat exchanger is used as a condenser and an evaporator in this theoretical study. Parametric performance analyses for various actual refrigerants were performed using well-known correlations in open sources. Condensation and evaporation were occurred in the shell side while the water was flowing in the tube side of heat exchanger. Heat transfer rate from tube side was kept constant for condenser and evaporator design. Condensing temperatures were varied from 35 to 60 °C whereas evaporating temperatures were ranging from -15 to 10 °C for the refrigerants of R12, R22, R134a, R32, R507A, R404A, R502, R407C, R152A, R410A and R1234ZE. Variation of convective heat transfer coefficients of refrigerants, total heat transfer coefficients with Reynolds numbers and saturation temperatures were given as validation process considering not only fouling resistance and omission of it but also staggered (triangular) and line (square) arrangements. The minimum tube lengths and necessary pumping powers were calculated and given as case studies for the investigated refrigerants considering validation criteria. It was understood that refrigerant type, fouling resistance and arrangement type are one of the crucial issues regarding the determination of heat exchanger's size and energy consumption. Consequently, R32 and R152a were found to require the shortest tube length and lowest pumping power in the condenser, whereas R507 and R407C have the same advantages in the evaporator. Their heat transfer coefficients were also determined larger than others as expectedly.

Design optimization of shell-and-tube heat exchangers using single objective and multiobjective particle swarm optimization

International Nuclear Information System (INIS)

Elsays, Mostafa A.; Naguib Aly, M; Badawi, Alya A.

2010-01-01

The Particle Swarm Optimization (PSO) algorithm is used to optimize the design of shell-and-tube heat exchangers and determine the optimal feasible solutions so as to eliminate trial-and-error during the design process. The design formulation takes into account the area and the total annual cost of heat exchangers as two objective functions together with operating as well as geometrical constraints. The Nonlinear Constrained Single Objective Particle Swarm Optimization (NCSOPSO) algorithm is used to minimize and find the optimal feasible solution for each of the nonlinear constrained objective functions alone, respectively. Then, a novel Nonlinear Constrained Mult-objective Particle Swarm Optimization (NCMOPSO) algorithm is used to minimize and find the Pareto optimal solutions for both of the nonlinear constrained objective functions together. The experimental results show that the two algorithms are very efficient, fast and can find the accurate optimal feasible solutions of the shell and tube heat exchangers design optimization problem. (orig.)

Validation of the method for determination of the thermal resistance of fouling in shell and tube heat exchangers

International Nuclear Information System (INIS)

Markowski, Mariusz; Trafczynski, Marian; Urbaniec, Krzysztof

2013-01-01

Highlights: • Heat recovery in a heat exchanger network (HEN). • A novel method for on-line determination of the thermal resistance of fouling is presented. • Details are developed for shell and tube heat exchangers. • The method was validated and sensibility analysis was carried out. • Developed approach allows long-term monitoring of changes in the HEN efficiency. - Abstract: A novel method for on-line determination of the thermal resistance of fouling in shell and tube heat exchangers is presented. It can be applied under the condition that the data on pressure, temperature, mass flowrate and thermophysical properties of both heat-exchanging media are continuously available. The calculation algorithm for use in the novel method is robust and ensures reliable determination of the thermal resistance of fouling even if the operating parameters fluctuate. The method was validated using measurement data retrieved from the operation records of a heat exchanger network connected with a crude distillation unit rated 800 t/h. Sensibility analysis of the method was carried out and the calculated values of the thermal resistance of fouling were critically reviewed considering the results of qualitative evaluation of fouling layers in the exchangers inspected during plant overhaul

Flow induced vibration in shell and tube heat exchangers

International Nuclear Information System (INIS)

Soper, B.M.H.

1981-01-01

Assessing heat exchanger designs, from the standpoint of flow induced vibration, is becoming increasingly important as shell side flow velocities are increased in a quest for better thermal performance. This paper reviews the state of the art concerning the main sources of vibration excitation, i.e. vortex shedding resonance, turbulent buffeting, fluidelastic instability and acoustic resonance, as well as the structural dynamics of the tubes. It is concluded that there are many areas which require further investigation but there are sufficient data available at present to design, with reasonable confidence, units that will be free from flow induced vibration. Topics which are considered to be key areas for further work are listed

Damping in heat exchanger tube bundles. A review

International Nuclear Information System (INIS)

Iqbal, Qamar; Khushnood, Shahab; Ghalban, Ali Roheim El; Sheikh, Nadeem Ahmed; Malik, Muhammad Afzaal; Arastu, Asif

2007-01-01

Damping is a major concern in the design and operation of tube bundles with loosely supported tubes in baffles for process shell and tube heat exchangers and steam generators which are used in nuclear, process and power generation industries. System damping has a strong influence on the amplitude of vibration. Damping depends upon the mechanical properties of the tube material, geometry of intermediate supports and the physical properties of shell-side fluid. Type of tube motion, number of supports, tube frequency, vibration amplitude, tube mass or diameter, side loads, support thickness, higher modes, shell-side temperature etc., affect damping in tube bundles. The importance of damping is further highlighted due to current trend of larger exchangers with increased shell-side velocities in modern units. Various damping mechanisms have been identified (Friction damping, Viscous damping, Squeeze film damping, Support damping. Two-Phase damping, and very recent-Thermal damping), which affect the performance of process exchangers and steam generators with respect to flow induced vibration design, including standard design guidelines. Damping in two-phase flow is very complex and highly void fraction, and flow-regime dependent. The current paper focuses on the various known damping mechanisms subjected to both single and two-phase cross-flow in process heat exchangers and steam generators and formulates the design guidelines for safer design. (author)

Heat transfer in tube bundles of heat exchangers with flow baffles induced forced mixing

International Nuclear Information System (INIS)

AbuRomia, M.M.; Chu, A.W.; Cho, S.M.

1976-01-01

Thermal analysis of shell-and-tube heat exchangers is being investigated through geometric modeling of the unit configuration in addition to considering the heat transfer processes taking place within the tube bundle. The governing equations that characterize the heat transfer from the shell side fluid to the tube side fluid across the heat transfer tubewalls are indicated. The equations account for the heat transfer due to molecular conduction, turbulent thermal diffusion, and forced fluid mixing among various shell side fluid channels. The analysis, though general in principle, is being applied to the Clinch River Breeder Reactor Plant-Intermediate Heat Exchanger, which utilizes flow baffles appropriately designed for induced forced fluid mixing in the tube bundle. The results of the analysis are presented in terms of the fluid and tube wall temperature distributions of a non-baffled and baffled tube bundle geometry. The former case yields axial flow in the main bundle region while the latter is associated with axial/cross flow in the bundle. The radial components of the axial/cross flow yield the necessary fluid mixing that results in reducing the thermal unbalance among the heat transfer to the allowable limits. The effect of flow maldistribution, present on the tube or shell sides of the heat exchangers, in altering the temperature field of tube bundles is also noted

A study on development of a plugging margin evaluation method taking into account the fouling of shell-and tube heat exchangers

International Nuclear Information System (INIS)

Hwang, Kyeong Mo; Jin, Tae Eun; Kim, Kyung Hoon

2006-01-01

As the operating time of heat exchangers progresses, fouling caused by water-borne deposits and the number of plugged tubes increase and thermal performance decreases. Both fouling and tube plugging are known to interfere with normal flow characteristics and to reduce thermal efficiencies of heat exchangers. The heat exchangers of Korean nuclear power plants have been analyzed in terms of heat transfer rate and overall heat transfer coefficient as a means of heat exchanger management. Except for fouling resulting from the operation of heat exchangers, all the tubes of heat exchangers have been replaced when the number of plugged tubes exceeded the plugging criteria based on design performance sheet. This paper describes a plugging margin evaluation method taking into account the fouling of shell-and-tube heat exchangers. The method can evaluate thermal performance, estimate future fouling variation, and consider current fouling level in the calculation of plugging margin. To identify the effectiveness of the developed method, fouling and plugging margin evaluations were performed at a component cooling heat exchanger in a Korean nuclear power plant

Entropy Generation of Shell and Double Concentric Tubes Heat Exchanger

Directory of Open Access Journals (Sweden)

basma abbas abdulmajeed

2016-06-01

Full Text Available Entropy generation was studied for new type of heat exchanger (shell and double concentric tubes heat exchanger. Parameters of hot oil flow rate, temperature of inlet hot oil and pressure drop were investigated with the concept of entropy generation. The results showed that the value of entropy generation increased with increasing the flow rate of hot oil and when cold water flow rate was doubled from 20 to 40 l/min, these values were larger. On the other hand, entropy generation increased with increasing the hot oil inlet temperature at a certain flow rate of hot oil. Furthermore, at a certain hot oil inlet temperature, the entropy generation increased with the pressure drop at different hot oil inlet flow rates. Finally, in order to keep up with modern technology, infrared thermography camera was used in order to measure the temperatures. The entropy generation was determined with lower values when infrared thermography camera was used to measure the temperatures, compared with the values obtained by using thermocouples.

Techno-economic optimization of a shell and tube heat exchanger by genetic and particle swarm algorithms

International Nuclear Information System (INIS)

Sadeghzadeh, H.; Ehyaei, M.A.; Rosen, M.A.

2015-01-01

Highlights: • Calculating pressure drop and heat transfer coefficient by Delaware method. • The accuracy of the Delaware method is more than the Kern method. • The results of the PSO are better than the results of the GA. • The optimization results suggest that yields the best and most economic optimization. - Abstract: The use of genetic and particle swarm algorithms in the design of techno-economically optimum shell-and-tube heat exchangers is demonstrated. A cost function (including costs of the heat exchanger based on surface area and power consumption to overcome pressure drops) is the objective function, which is to be minimized. Selected decision variables include tube diameter, central baffles spacing and shell diameter. The Delaware method is used to calculate the heat transfer coefficient and the shell-side pressure drop. The accuracy and efficiency of the suggested algorithm and the Delaware method are investigated. A comparison of the results obtained by the two algorithms shows that results obtained with the particle swarm optimization method are superior to those obtained with the genetic algorithm method. By comparing these results with those from various references employing the Kern method and other algorithms, it is shown that the Delaware method accompanied by genetic and particle swarm algorithms achieves more optimum results, based on assessments for two case studies

Heat exchanger, head and shell acceptance criteria

International Nuclear Information System (INIS)

Lam, P.S.; Sindelar, R.L.

1992-09-01

Instability of postulated flaws in the head component of the heat exchanger could not produce a large break, equivalent to a DEGB in the PWS piping, due to the configuration of the head and restraint provided by the staybolts. Rather, leakage from throughwall flaws in the head would increase with flaw length with finite leakage areas that are bounded by a post-instability flaw configuration. Postulated flaws at instability in the shell of the heat exchanger or in the cooling water nozzles could produce a large break in the Cooling Water System (CWS) pressure boundary. An initial analysis of flaw stability for postulated flaws in the heat exchanger head was performed in January 1992. This present report updates that analysis and, additionally, provides acceptable flaw configurations to maintain defined structural or safety margins against flaw instability of the external pressure boundary components of the heat exchanger, namely the head, shell, and cooling water nozzles. Structural and flaw stability analyses of the heat exchanger tubes, the internal pressure boundary of the heat exchangers or interface boundary between the PWS and CWS, were previously completed in February 1992 as part of the heat exchanger restart evaluation and are not covered in this report

Development of a control system for shell and tube heat exchanger in Matlab simulink

International Nuclear Information System (INIS)

Zeeshan, H.M.

2014-01-01

The main objective of this research is to develop a control system for heat exchanger so that the desired outlet temperature can be achieved by controlling the flow rate. For this purpose, shell and tube heat exchanger was chosen and modeled it by using its mathematical equations in MATLAB (Matrix Laboratory) Simulink and calculated the outlet temperature by NTU (Number of Transfer Units) effectiveness method. For the purpose of Control system, MPC (Model Predictive Controller) was used. This research will open a new way of Modeling Equations instead of transfer functions in MATLAB (Matrix Laboratory) Simulink. Using the model, it was developed; with controller, so as to manipulate the output temperature by simply controlling the flow rate. It can be justified weather the design of a new heat exchanger would be feasible or not for the specific requirements. At last this research is very helpful in Industries for the purpose of designing, development and control of new Heat Exchangers. (author)

A Method to Establishing Tube Plugging Criterion for Heat Exchangers with Straight Tubes

Energy Technology Data Exchange (ETDEWEB)

Kim, Hyungnam [KHNP CRI, Daejeon (Korea, Republic of)

2016-10-15

The difference of thermal expansion coefficients between the shell and tube materials causes the stress in axial direction of tube. Because of the axial stress due to thermal load, the straight tubes are used for heat exchangers operated in low temperature such as CCW (Component Cooling Water) heat exchangers and condensers. It is inevitable for the materials of the components to be degraded as the power plants become older. The degradation accompanies increasing maintenance cost as well as creating safety issues. The materials and wall thickness of heat exchanger tubes in nuclear power plants are selected to withstand system temperature, pressure, and corrosion. There are many codes and standards to be referred for calculating the minimum thickness of the heat exchanger tube in the designing stage. However, the codes and standards related to show the tube plugging criteria may not exist currently. In this paper, a method to establish the tube plugging criteria of BOP heat exchangers, which is based on the USNRC Regulatory Guide 1.121, is introduced and the tube plugging criteria for the TPCCW heat exchanger of Yonggwang NPP No. 1 and 2. A method to establish the tube plugging criteria of heat exchangers with straight tubes are introduced based on the USNRC Regulatory Guide 1.121. As an example, the tube plugging criterion for the CCW heat exchanger of a nuclear power plant is provided.

Avoiding vibration-induced tube failures in shell and tube heat exchangers

International Nuclear Information System (INIS)

Franklin, R.E.; Soper, B.M.H.; Whittle, R.H.

1979-01-01

The past few years has seen a very significant increase of activity in heat exchangers tube vibration research, both analytical and experimental. Some of the results of this work are examined and discussed in the context of how best they may be applied in the assessment of heat exchangers at the design stage. Special attention is focussed on the overall picture and on the simplifications which can be made in many instances. (author)

Statistical analysis of entropy generation in longitudinally finned tube heat exchanger with shell side nanofluid by a single phase approach

Directory of Open Access Journals (Sweden)

Konchada Pavan Kumar

2016-06-01

Full Text Available The presence of nanoparticles in heat exchangers ascertained increment in heat transfer. The present work focuses on heat transfer in a longitudinal finned tube heat exchanger. Experimentation is done on longitudinal finned tube heat exchanger with pure water as working fluid and the outcome is compared numerically using computational fluid dynamics (CFD package based on finite volume method for different flow rates. Further 0.8% volume fraction of aluminum oxide (Al2O3 nanofluid is considered on shell side. The simulated nanofluid analysis has been carried out using single phase approach in CFD by updating the user-defined functions and expressions with thermophysical properties of the selected nanofluid. These results are thereafter compared against the results obtained for pure water as shell side fluid. Entropy generated due to heat transfer and fluid flow is calculated for the nanofluid. Analysis of entropy generation is carried out using the Taguchi technique. Analysis of variance (ANOVA results show that the inlet temperature on shell side has more pronounced effect on entropy generation.

CACHE: an extended BASIC program which computes the performance of shell and tube heat exchangers

International Nuclear Information System (INIS)

Tallackson, J.R.

1976-03-01

An extended BASIC program, CACHE, has been written to calculate steady state heat exchange rates in the core auxiliary heat exchangers, (CAHE), designed to remove afterheat from High-Temperature Gas-Cooled Reactors (HTGR). Computationally, these are unbaffled counterflow shell and tube heat exchangers. The computational method is straightforward. The exchanger is subdivided into a user-selected number of lengthwise segments; heat exchange in each segment is calculated in sequence and summed. The program takes the temperature dependencies of all thermal conductivities, viscosities and heat capacities into account providing these are expressed algebraically. CACHE is easily adapted to compute steady state heat exchange rates in any unbaffled counterflow exchanger. As now used, CACHE calculates heat removal by liquid weight from high-temperature helium and helium mixed with nitrogen, oxygen and carbon monoxide. A second program, FULTN, is described. FULTN computes the geometrical parameters required as input to CACHE. As reported herein, FULTN computes the internal dimensions of the Fulton Station CAHE. The two programs are chained to operate as one. Complete user information is supplied. The basic equations, variable lists, annotated program lists, and sample outputs with explanatory notes are included

Melting of Nanoprticle-Enhanced Phase Change Material inside Shell and Tube Heat Exchanger

Directory of Open Access Journals (Sweden)

Seiyed Mohammad Javad Hosseini

2013-01-01

Full Text Available This paper presents a numerical study of melting of Nanoprticle-Enhanced phase change material (NEPCM inside a shell and tube heat exchanger using RT50 and copper particles as base material and nanoparticle, respectively. In this study, the effects of nanoparticles dispersion (, 0.03, and 0.05 on melting time, liquid fraction, and penetration length are investigated. The results show that the melting time decreases to 14.6% and the penetration length increases to 146% with increasing volume fraction of nanoparticle up to .

Study the Effect of the Flow on the Performance of a shell and Tube Type Heat Exchanger using Experimental Design Technique

Directory of Open Access Journals (Sweden)

Zuher Hassan Abdullah

2016-10-01

Full Text Available In the current research an experimental study was done to show the effect of pulse flow on the effectiveness of shell and tube type heat exchanger. the study was in the case of steady and pulse flows with a changing mass flow rate of hot water flowing inside the pipes of the heat exchanger for the range between (0.0273-0.0819 kg / s  at fix mass flow rate of cold water that flows through the shell and on the outer surface of the pipes when (0.0416 kg / s, to obtain pulsing a used was solenoid valve. The research aims to measure the percentage effect of independent factors which were presenting the mass flow rate of hot water, flow type and the surrounding environment conditions of the experimental side upon shell and tube type heat exchanger performance using experimental design technique at the significant level (0.05.The results derived from the experimental tests showed that pulse flow leads to increase internal heat transfer coefficient (hi comparing with its value in the steady flow and the highest increase was by (9.75% at a mass flow rate of hot water (0.0416 kg / s and increases the overall heat transfer coefficient (U, where the highest percentage was by 4.68% at a mass flow rate of hot water (0.0416kg/s. The results also showed increasing both the number of transmitted units (NTU and the effectiveness of the shell and tube type heat exchanger ( in the case of pulse flow of its value in the steady flow and the highest percentage of increase occurring was (4.75% and (1.85%, respectively, and at the mass flow rate of hot water (0.0416 kg / s. Percentage effect of mass flow rate of hot water was (97%, 97.42%, 95.5%, 99.48% and the percentage effect of each flow type and the errors were (2.8%, 2.25%, 2.44%, 0.4% and (0. 2, 0.33%, 2.06%, 0.12 respectively

Comparing studies for an optimization of steam-heated tube bundle heat exchangers

International Nuclear Information System (INIS)

Horn, M.

1975-01-01

The problems of designing an apparatus are to be shown by the example of the steam-heated tube bundle heat exchanger, and optimizations are to be carried through by relevant examples. From the results of the optimization, a set of apparatus types is to be derived where the dimensions of the shell and the heat pipes as well as the length of the tube bundle are to be determined by as few data as possible. (orig./TK) [de

Sleeving repair of heat exchanger tubes

International Nuclear Information System (INIS)

Street, Michael D.; Schafer, Bruce W.

2000-01-01

Defective heat exchanger tubes can be repaired using techniques that do not involve the cost and schedule penalties of component replacement. FTI's years of experience repairing steam generator tubes have been successfully applied to heat exchangers. Framatome Technologies heat exchanger sleeves can bridge defective areas of the heat exchanger tubes, sleeves have been designed to repair typical heat exchanger tube defects caused by excessive tube vibration, stress corrosion cracking, pitting or erosion. By installing a sleeve, the majority of the tube's heat transfer and flow capacity is maintained and the need to replace the heat exchanger can be delayed or eliminated. Both performance and reliability are improved. FTI typically installs heat exchanger tube sleeves using either a roll expansion or hydraulic expansion process. While roll expansion of a sleeve can be accomplished very quickly, hydraulic expansion allows sleeves to be installed deep within a tube where a roll expander cannot reach. Benefits of FTI's heat exchanger tube sleeving techniques include: - Sleeves can be positioned any where along the tube length, and for precise positioning of the sleeve eddy current techniques can be employed. - Varying sleeve lengths can be used. - Both the roll and hydraulic expansion processes are rapid and both produce joints that do not require stress relief. - Because of low leak rates and speed of installations, sleeves can be used to preventatively repair likely-to-fail tubes. - Sleeves can be used for tube stiffening and to limit leakage through tube defects. - Because of installation speed, there is minimal impact on outage schedules and budgets. FTI's recently installed heat exchanger sleeving at the Kori-3 Nuclear Power Station in conjunction with Korea Plant Service and Engineering Co., Ltd. The sleeves were installed in the 3A and 3B component cooling water heat exchangers. A total of 859 tubesheet and 68 freespan sleeves were installed in the 3A heat

Thermal performance of a spirally coiled finned tube heat exchanger under wet-surface conditions

International Nuclear Information System (INIS)

Wongwises, Somchai; Naphon, Paisarn

2006-01-01

This paper is a continuation of the author's previous work on spiral coil heat exchangers. In the present study, the heat transfer characteristics and the performance of a spirally coiled finned tube heat exchanger under wet-surface conditions are theoretically and experimentally investigated. The test section is a spiral-coil heat exchanger which consists of a steel shell and a spirally coiled tube unit. The spiral-coil unit consists of six layers of concentric spirally coiled finned tubes. Each tube is fabricated by bending a 9.6 mm diameter straight copper tube into a spiral-coil of four turns. The innermost and outermost diameters of each spiral-coil are 145.0 and 350.4 mm, respectively. Aluminium crimped spiral fins with thickness of 0.6 mm and outer diameter of 28.4 mm are placed around the tube. The edge of fin at the inner diameter is corrugated. Air and water are used as working fluids in shell side and tube side, respectively. The experiments are done under dehumidifying conditions. A mathematical model based on the conservation of mass and energy is developed to simulate the flow and heat transfer characteristics of working fluids flowing through the heat exchanger. The results obtained from the present model show reasonable agreement with the experimental data

Heat transfer enhancement in cross-flow heat exchanger using vortex generator

International Nuclear Information System (INIS)

Yoo, S. Y.; Kwon, H. K.; Kim, B. C.; Park, D. S.; Lee, S. S.

2003-01-01

Fouling is very serious problem in heat exchanger because it rapidly deteriorates the performance of heat exchanger. Cross-flow heat exchanger with vortex generators is developed, which enhance heat transfer and reduce fouling. In the present heat exchanger, shell and baffle are removed from the conventional shell-and-tube heat exchanger. The naphthalene sublimation technique is employed to measure the local heat transfer coefficients. The experiments are performed for single circular tube, staggered array tube bank and in-line array tube bank with and without vortex generators. Local and average Nusselt numbers of single tube and tube bank with vortex generator are investigated and compared to those of without vortex generator

The root caused analysis of leakaged heat exchanger tube

International Nuclear Information System (INIS)

Shamsudin, Shaiful Rizam; Salleh, M.A.A. Mohd; Rahmat, Azmi; Anuar, Mohd Arif; Harun, Mohd; Zayid, Hafizal; Noor, Mazlee Mohd

2015-01-01

AISI type 316L stainless steel was used as a heat exchanger tube material in an inter-cooler column. After less than a year of operation, severe corrosion failures occurred and a transverse opening leakage was observed on one of the heat exchanger tubes. The failed tube was carefully analyzed using various metallurgical laboratory equipments. The root cause of the tube leakage was believed due to the presence of horizontal micro and macro pores as a hydrogen gas entrapment during casting of the parent ingot. The overlapped and gaping pores formed notch on the shell side of the tube surface, and it increasingly evident when the use of a high-energy water-jet and metal brush as cleaning procedure results in an establishment of pitting type local-action corrosion cells penetrated the tube wall. As a result, corrosive fluid in the tube side dissolved into the cooling water, accelerating the corrosion process.

Tube vibration in industrial size test heat exchanger

International Nuclear Information System (INIS)

Halle, H.; Wambsganss, M.W.

1980-03-01

Tube vibration data from tests of a specially built and instrumented, industrial-type, shell-and-tube heat exchanger are reported. The heat exchanger is nominally 0.6 m (2 ft) in dia and 3.7 m (12 ft) long. Both full tube and no-tubes-in-window bundles were tested for inlet/outlet nozzles of different sizes and with the tubes supported by seven, equally-spaced, single-segmental baffles. Prior to water flow testing, natural frequencies and damping of representative tubes were measured in air and water. Flow testing was accomplished by increasing the flow rates in stepwise fashion and also by sweeping through a selected range of flow rates. The primary variables measured and reported are tube accelerations and/or displacements and pressure drop through the bundle. Tests of the full tube bundle configuration revealed tube rattling to occur at intermediate flow rates, and fluidelastic instability, with resultant tube impacting, to occur when the flow rate exceeded a threshold level; principally, the four-span tubes were involved in the regions immediately adjacent to the baffle cut. For the range of flow rates tested, fluidelastic instability was not achieved in the no-tubes-in-window bundle; in this configuration the tubes are supported by all seven baffles and are, therefore, stiffer

Heat exchanger tube tool

International Nuclear Information System (INIS)

Gugel, G.

1976-01-01

Certain types of heat-exchangers have tubes opening through a tube sheet to a manifold having an access opening offset from alignment with the tube ends. A tool for inserting a device, such as for inspection or repair, is provided for use in such instances. The tool is formed by a flexible guide tube insertable through the access opening and having an inner end provided with a connector for connection with the opening of the tube in which the device is to be inserted, and an outer end which remains outside of the chamber, the guide tube having adequate length for this arrangement. A flexible transport hose for internally transporting the device slides inside of the guide tube. This hose is long enough to slide through the guide tube, into the heat-exchanger tube, and through the latter to the extent required for the use of the device. The guide tube must be bent to reach the end of the heat-exchanger tube and the latter may be constructed with a bend, the hose carrying anit-friction elements at interspaced locations along its length to make it possible for the hose to negotiate such bends while sliding to the location where the use of the device is required

Heat transfer enhancement for fin-tube heat exchanger using vortex generators

International Nuclear Information System (INIS)

Yoo, Seong Yeon; Park, Dong Seong; Chung, Min Ho; Lee, Sang Yun

2002-01-01

Vortex generators are fabricated on the fin surface of a fin-tube heat exchanger to augment the convective heat transfer. In addition to horseshoe vortices formed naturally around the tube of the fin-tube heat exchanger, longitudinal vortices are artificially created on the fin surface by vortex generators. The purpose of this study is to investigate the local heat transfer phenomena in the fin-tube heat exchangers with and without vortex generators, and to evaluate the effect of vortices on the heat transfer enhancement. Naphthalene sublimation technique is employed to measure local mass transfer coefficients, then analogy equation between heat and mass transfer is used to calculate heat transfer coefficients. Experiments are performed for the model of fin-circular tube heat exchangers with and without vortex generators, and of fin-flat tube heat exchangers with and without vortex generators. Average heat transfer coefficients of fin-flat tube heat exchanger without vortex generator are much lower than those of fin-circular tube heat exchanger. On the other hand, fin-flat tube heat exchanger with vortex generators has much higher heat transfer value than conventional fin-circular tube heat exchanger. At the same time, pressure losses for four types of heat exchanger is measured and compared

Tube sheet structural analysis of intermediate heat exchanger for fast breeder reactor 'Monju'

International Nuclear Information System (INIS)

Nakagawa, Y.; Ueno, T.; Fukuda, Y.; Ichimiya, M.

1983-01-01

The Prototype Fast Breeder Reactor 'Monju' is the first power generating fast breeder reactor in Japan. We have been designing the components of the plant for manufacturing. Among these is the intermediate heat exchanger (IHX) which exchanges heat between primary and secondary sodium loop. The tube sheet of IHX (shell to ligament junction) is a difficult area from the view point of structural strength design under elevated temperature. To validate the structural integrity of tube sheet we performed the series of inelastic analysis and tube sheet thermal shock test using test pieces and half scale model of actual design. The results of inelastic analyses showed there is little progressive deformation around shell to ligament structural discontinuous junction. Furthermore, thermal shock tests showed no increase of an accumulative deformation. By these analyses and experiments, structural reliability of tube sheet could be shown. (author)

Indoor solar thermal energy saving time with phase change material in a horizontal shell and finned-tube heat exchanger.

Science.gov (United States)

Paria, S; Sarhan, A A D; Goodarzi, M S; Baradaran, S; Rahmanian, B; Yarmand, H; Alavi, M A; Kazi, S N; Metselaar, H S C

2015-01-01

An experimental as well as numerical investigation was conducted on the melting/solidification processes of a stationary phase change material (PCM) in a shell around a finned-tube heat exchanger system. The PCM was stored in the horizontal annular space between a shell and finned-tube where distilled water was employed as the heat transfer fluid (HTF). The focus of this study was on the behavior of PCM for storage (charging or melting) and removal (discharging or solidification), as well as the effect of flow rate on the charged and discharged solar thermal energy. The impact of the Reynolds number was determined and the results were compared with each other to reveal the changes in amount of stored thermal energy with the variation of heat transfer fluid flow rates. The results showed that, by increasing the Reynolds number from 1000 to 2000, the total melting time decreases by 58%. The process of solidification also will speed up with increasing Reynolds number in the discharging process. The results also indicated that the fluctuation of gradient temperature decreased and became smooth with increasing Reynolds number. As a result, by increasing the Reynolds number in the charging process, the theoretical efficiency rises.

Helically coiled tube heat exchanger

International Nuclear Information System (INIS)

Harris, A.M.

1981-01-01

In a heat exchanger such as a steam generator for a nuclear reactor, two or more bundles of helically coiled tubes are arranged in series with the tubes in each bundle integrally continuing through the tube bundles arranged in series therewith. Pitch values for the tubing in any pair of tube bundles, taken transverse to the path of the reactor coolant flow about the tubes, are selected as a ratio of two unequal integers to permit efficient operation of each tube bundle while maintaining the various tube bundles of the heat exchanger within a compact envelope. Preferably, the helix angle and tube pitch parallel to the path of coolant flow are constant for all tubes in a single bundle so that the tubes are of approximately the same length within each bundle

Indoor Solar Thermal Energy Saving Time with Phase Change Material in a Horizontal Shell and Finned-Tube Heat Exchanger

Directory of Open Access Journals (Sweden)

S. Paria

2015-01-01

Full Text Available An experimental as well as numerical investigation was conducted on the melting/solidification processes of a stationary phase change material (PCM in a shell around a finned-tube heat exchanger system. The PCM was stored in the horizontal annular space between a shell and finned-tube where distilled water was employed as the heat transfer fluid (HTF. The focus of this study was on the behavior of PCM for storage (charging or melting and removal (discharging or solidification, as well as the effect of flow rate on the charged and discharged solar thermal energy. The impact of the Reynolds number was determined and the results were compared with each other to reveal the changes in amount of stored thermal energy with the variation of heat transfer fluid flow rates. The results showed that, by increasing the Reynolds number from 1000 to 2000, the total melting time decreases by 58%. The process of solidification also will speed up with increasing Reynolds number in the discharging process. The results also indicated that the fluctuation of gradient temperature decreased and became smooth with increasing Reynolds number. As a result, by increasing the Reynolds number in the charging process, the theoretical efficiency rises.

Improvements in or relating to heat exchangers

International Nuclear Information System (INIS)

Linning, D.L.

1976-01-01

A 'tube-in-shell' heat exchanger is described for effecting heat exchange between liquid metal and water. In conventional heat exchangers of this type a condition can arise wherein Na passing through the tube plate at the water inlet end of the heat exchanger may be above the saturation temperature of the water, and although resultant boiling of the water in the region of the tube plate would tend to counter stagnation there is a possibility that sub-cooled boiling associated with stagnation may occur in the central area of the tube plate, and this could be the source of corrosion. The design of heat exchanger described is directed towards a solution of this problem. The heat exchanger comprises an elongated shell having two spaced transverse tube plates sealed to the shell so as to provide end and intermediate chambers. A bundle of spaced parallel heat exchange tubes extends between the tube plates, interconnecting the end chambers with an inlet port for liquid metal flow to one of the end chambers and an outlet port for liquid metal flow from the other of the end chambers, and inlet and outlet ports for flow of water through the intermediate chamber, these ports being at opposite ends of the intermediate chamber. The intermediate chamber has a tube closed to liquid metal flow extending between the tube plates, this tube having an inlet port for water adjacent to the tube plate at the inlet region of the intermediate chamber and an outlet port at the outlet region. This tube has open ends and is laterally supported by neighbouring heat exchange tubes, or alternatively may have closed ends and be end supported by penetration of the tube plates, the inlet and outlet ports for flow of water being perforations in the wall of the tube. (U.K.)

Investigations into the dynamic behaviour of finned tube heat exchangers

International Nuclear Information System (INIS)

Sandbrink, J.; Stegemann, D.

1981-01-01

Atmospheric disturbances due to thunder storms, side wind effects on the shell or ground inversion can impair the heat dissipation of a cooling tower. These effects react on the overall power plant, which is reflected in the varied electrical output. This uncontrolled behaviour has been investigated in detail for the case of a boiling water reactor nuclear power station with indirect natural draught dry cooling and compared with controlled performance. A computer model, which has been checked out by means of experimental investigations on three different types of tube, is presented to describe the dynamic behaviour of finned tube heat exchangers. (orig.) [de

Heat exchanger tube inspection using ultrasonic arrays

International Nuclear Information System (INIS)

Meyer, P.A.; Carodiskey, T.J.

1986-01-01

Tubing used in industrial heat exchangers is often subject to failure caused by corrosion and cracking. Technical conferences are used as a forum in the steam generator industry to ensure that the failure mechanisms are well understood and that the quality of the heat exchanger is maintained. The quality of a heat exchanger can be thought of as its ability to operate to design specifications over its intended life. This is the motivation to inspect and evaluate these devices periodically. Inspection, however, normally requires shutdown of the heat exchanger which is costly but is much more acceptable than an unscheduled shutdown due to failure of a tube. Therefore, the degree of inspection is established by balancing the cost of inspection with the risk of a tube failure. Any method of reducing the cost of inspection will permit a higher degree of inspection and, therefore, improve heat exchanger quality. This paper reviews the design and performance of an improved method of ultrasonic inspection of heat exchanger tubing with emphasis on applications in the nuclear industry

Optimization of the Single Staggered Wire and Tube Heat Exchanger

Directory of Open Access Journals (Sweden)

Arsana I Made

2016-01-01

Full Text Available Wire and tube heat exchanger consists of a coiled tube, and wire is welded on the two sides of it in normal direction of the tube. Generally,wire and tube heat exchanger uses inline wire arrangement between the two sides, whereas in this study, it used staggered wire arrangement that reduces the restriction of convection heat transfer. This study performed the optimization of single staggered wire and tube heat exchanger to increase the capacity and reduce the mass of the heat exchanger. Optimization was conducted with the Hooke-Jeeves method, which aims to optimize the geometry of the heat exchanger, especially on the diameter (dw and the distance between wires (pw. The model developed to present heat transfer correlations on single staggered wire and tube heat exchanger was valid. The maximum optimization factor obtained when the diameter wire was 0.9 mm and the distance between wires (pw was 11 mm with the fref value = 1.5837. It means that the optimized design only using mass of 59,10 % and could transfer heat about 98,5 % from the basis design.

The evaluation of a small capacity shell and tube ammonia evaporator

Energy Technology Data Exchange (ETDEWEB)

Garcia-Valladares, O.; Hernandez, J.I.; Best y Brown, R. [Centro de Investigacion en Energia de la UNAM, Morelos (Mexico); Gonzalez, J.C. [Universidad Autonoma de Campeche (Mexico). Programa CADETRAA

2003-12-01

The use of ammonia as refrigerant is widespread in vapour compression and ammonia/water absorption systems. Ammonia is not actually used in low capacity applications mainly because of the lack of economical available equipment. For this reason, the objective of this study is the numerical and experimental evaluation of a small capacity ammonia shell and tube evaporator with enhanced heat transfer surfaces. An experimental system to evaluate small capacity heat exchangers was developed. A shell and tube evaporator with external low fin tubes was successfully tested. The experimental uncertainty for the evaporator capacity has been estimated within {+-}5.5%. The experimental results were used to validate a heat exchanger numerical tool that predicts reasonably well the cooling capacity and load outlet temperatures. The methodology presented in this work can be applied to evaluate other refrigerants in similar shell and tube evaporators and to optimize the design of an evaporator for a specific application. (author)

Performance of tubes-and plate fins heat exchangers

International Nuclear Information System (INIS)

Rosman, E.C.

1979-11-01

By means of a two-dimensional analysis performance, and using local heat transfer coefficients, the plate fin temperature distribution, the air bulk temperature along the stream path and the fin efficiency can be obtained, for several Reynolds numbers and fin materials. Herein are also presented the average heat transfer coefficients for isothermal plate fins, referring to heat exchangers with central-tube and rear-tube row and to two-row tubes heat exchangers configurations. It is possible to obtain the real tax or the real area of heat transfer, using the average hea transfer coefficients for isothermal plate fins and the fin efficiency. (Author) [pt

Predicted and measured velocity distribution in a model heat exchanger

International Nuclear Information System (INIS)

Rhodes, D.B.; Carlucci, L.N.

1984-01-01

This paper presents a comparison between numerical predictions, using the porous media concept, and measurements of the two-dimensional isothermal shell-side velocity distributions in a model heat exchanger. Computations and measurements were done with and without tubes present in the model. The effect of tube-to-baffle leakage was also investigated. The comparison was made to validate certain porous media concepts used in a computer code being developed to predict the detailed shell-side flow in a wide range of shell-and-tube heat exchanger geometries

Design of heat exchangers by numerical methods

International Nuclear Information System (INIS)

Konuk, A.A.

1981-01-01

Differential equations describing the heat tranfer in shell - and tube heat exchangers are derived and solved numerically. The method of ΔT sub(lm) is compared with the proposed method in cases where the specific heat at constant pressure, Cp and the overall heat transfer coefficient, U, vary with temperature. The error of the method of ΔT sub (lm) for the computation of the exchanger lenght is less than + 10%. However, the numerical method, being more accurate and at the same time easy to use and economical, is recommended for the design of shell-and-tube heat exchangers. (Author) [pt

Numerical simulation of fluid flow and heat transfer in a concentric tube heat exchanger

International Nuclear Information System (INIS)

Mokamati, S.V.; Prasad, R.C.

2003-01-01

In this paper, numerical simulation of a concentric tube heat exchanger is presented to determine the convective heat transfer coefficient and friction factor in a smooth tube. Increasing the convective heat transfer coefficient can increase heat transfer rate in a concentric tube heat exchanger from a given tubular surface area. This can be achieved by using heat transfer augmentation devices. This work constitutes the initial phase of the numerical simulation of heat transfer from tubes employing augmentation devices, such as twisted tapes, wire-coil inserts, for heat transfer enhancement. A computational fluid dynamics (CFD) simulation tool was developed with CFX software and the results obtained from the simulations are validated with the empirical correlations for a smooth tube heat exchanger. The difficulties associated with the simulation of a heat exchanger augmented with wire-coil inserts are discussed. (author)

Performance analyses of helical coil heat exchangers. The effect of external coil surface modification on heat exchanger effectiveness

Science.gov (United States)

Andrzejczyk, Rafał; Muszyński, Tomasz

2016-12-01

The shell and coil heat exchangers are commonly used in heating, ventilation, nuclear industry, process plant, heat recovery and air conditioning systems. This type of recuperators benefits from simple construction, the low value of pressure drops and high heat transfer. In helical coil, centrifugal force is acting on the moving fluid due to the curvature of the tube results in the development. It has been long recognized that the heat transfer in the helical tube is much better than in the straight ones because of the occurrence of secondary flow in planes normal to the main flow inside the helical structure. Helical tubes show good performance in heat transfer enhancement, while the uniform curvature of spiral structure is inconvenient in pipe installation in heat exchangers. Authors have presented their own construction of shell and tube heat exchanger with intensified heat transfer. The purpose of this article is to assess the influence of the surface modification over the performance coefficient and effectiveness. The experiments have been performed for the steady-state heat transfer. Experimental data points were gathered for both laminar and turbulent flow, both for co current- and countercurrent flow arrangement. To find optimal heat transfer intensification on the shell-side authors applied the number of transfer units analysis.

Application of intensified heat transfer for the retrofit of heat exchanger network

International Nuclear Information System (INIS)

Wang, Yufei; Pan, Ming; Bulatov, Igor; Smith, Robin; Kim, Jin-Kuk

2012-01-01

Highlights: → Novel design approach for the retrofit of HEN based on intensified heat transfer. → Development of a mathematical model to evaluate shell-and-tube heat exchanger performances. → Identification of the most appropriate heat exchangers requiring heat transfer enhancements in the heat exchanger network. -- Abstract: A number of design methods have been proposed for the retrofit of heat exchanger networks (HEN) during the last three decades. Although considerable potential for energy savings can be identified from conventional retrofit approaches, the proposed solutions have rarely been adopted in practice, due to significant topology modifications required and resulting engineering complexities during implementation. The intensification of heat transfer for conventional shell-and-tube heat exchangers can eliminate the difficulties of implementing retrofit in HEN which are commonly restricted by topology, safety and maintenance constraints, and includes high capital costs for replacing equipment and pipelines. This paper presents a novel design approach to solve HEN retrofit problems based on heat transfer enhancement. A mathematical model has been developed to evaluate shell-and-tube heat exchanger performances, with which heat-transfer coefficients and pressure drops for both fluids in tube and shell sides are obtained. The developed models have been compared with the Bell-Delaware, simplified Tinker and Wills-Johnston methods and tested with the HTRI (registered) and HEXTRAN (registered) software packages. This demonstrates that the new model is much simpler but can give reliable results in most cases. For the debottlenecking of HEN, four heuristic rules are proposed to identify the most appropriate heat exchangers requiring heat transfer enhancements in the HEN. The application of this new design approach allows a significant improvement in energy recovery without fundamental structural modifications to the network.

Heat exchanger with intermediate evaporating and condensing fluid

International Nuclear Information System (INIS)

Fraas, A.P.

1978-01-01

A shell and tube-type heat exchanger, such as a liquid sodium-operated steam generator for use in nuclear reactors, comprises a shell containing a primary fluid tube bundle, a secondary fluid tube bundle at higher elevation, and an intermediate fluid vaporizing at the surface of the primary fluid tubes and condensing at the surface of the secondary fluid tubes

Numerical simulation of tubes-in-tube heat exchanger in a mixed refrigerant Joule-Thomson cryocooler

Science.gov (United States)

Damle, R. M.; Ardhapurkar, P. M.; Atrey, M. D.

2017-02-01

Mixed refrigerant Joule-Thomson (MRJT) cryocoolers can produce cryogenic temperatures with high efficiency and low operating pressures. As compared to the high system pressures of around 150-200 bar with nitrogen, the operational pressures with non-azeotropic mixtures (e.g., nitrogen-hydrocarbons) come down to 10-25 bar. With mixtures, the heat transfer in the recuperative heat exchanger takes place in the two-phase region. The simultaneous boiling and condensation of the cold and hot gas streams lead to higher heat transfer coefficients as compared to single phase heat exchange. The two-phase heat transfer in the recuperative heat exchanger drastically affects the performance of a MRJT cryocooler. In this work, a previously reported numerical model for a simple tube-in-tube heat exchanger is extended to a multi tubes-in-tube heat exchanger with a transient formulation. Additionally, the J-T expansion process is also considered to simulate the cooling process of the heat exchanger from ambient temperature conditions. A tubes-in-tube heat exchanger offers more heat transfer area per unit volume resulting in a compact design. Also, the division of flow in multiple tubes reduces the pressure drop in the heat exchanger. Simulations with different mixtures of nitrogen-hydrocarbons are carried out and the numerical results are compared with the experimental data.

Heat Exchanger Tube to Tube Sheet Joints Corrosion Behavior

Directory of Open Access Journals (Sweden)

M. Iancu

2013-03-01

Full Text Available Paper presents the studies made by the authors above the tube to tube sheet fittings of heat exchanger with fixed covers from hydrofining oil reforming unit. Tube fittings are critical zones for heat exchangers failures. On a device made from material tube and tube sheet at real joints dimensions were establish axial compression force and traction force at which tube is extracted from expanded joint. Were used two shapes joints with two types of fittings surfaces, one with smooth hole of tube sheet and other in which on boring surface we made a groove. From extracted expanded tube zones were made samples for corrosion tests in order to establish the corrosion rate, corrosion potential and corrosion current in working mediums such as hydrofining oil and industrial water at different temperatures. The corrosion rate values and the temperature influence are important to evaluate joints durability and also the results obtained shows that the boring tube sheet shape with a groove on hole tube shape presents a better corrosion behavior then the shape with smooth hole tube sheet.

Chapter 11. Heat Exchangers

Energy Technology Data Exchange (ETDEWEB)

Rafferty, Kevin D.; Culver, Gene

1998-01-01

Most geothermal fluids, because of their elevated temperature, contain a variety of dissolved chemicals. These chemicals are frequently corrosive toward standard materials of construction. As a result, it is advisable in most cases to isolate the geothermal fluid from the process to which heat is being transferred. The task of heat transfer from the geothermal fluid to a closed process loop is most often handled by a plate heat exchanger. The two most common types used in geothermal applications are: bolted and brazed. For smaller systems, in geothermal resource areas of a specific character, downhole heat exchangers (DHEs) provide a unique means of heat extraction. These devices eliminate the requirement for physical removal of fluid from the well. For this reason, DHE-based systems avoid entirely the environmental and practical problems associated with fluid disposal. Shell and tube heat exchangers play only a minor role in low-temperature, direct-use systems. These units have been in common use in industrial applications for many years and, as a result, are well understood. For these reasons, shell and tube heat exchangers will not be covered in this chapter.

Modeling and optimization of a shell and louvered fin mini-tubes heat exchanger in an ORC powered by an internal combustion engine

International Nuclear Information System (INIS)

Mastrullo, Rita; Mauro, Alfonso William; Revellin, Rémi; Viscito, Luca

2015-01-01

Highlights: • New ORC HEX design. • Dedicated model. • On-road uses. • Simulations for real ICEs’ conditions. - Abstract: Waste heat recovery from exhaust gases of internal combustion engines (ICEs) is an interesting option to increase energy conversion efficiency, especially on on-road applications. Organic Rankine cycles (ORCs) fit well the temperature levels available. Current research interests are devoted to the definition of new design solutions to improve each part of the energy conversion process. Concerning the heat recovery, new concepts for heat exchangers are required to reduce their weight, the refrigerant charge and the related environmental concerns. At the same time, a high performance of the whole system must be kept. In this paper, a new design is introduced related to a shell and louvered fin mini-tubes heat exchanger. Modeling and simulation results are presented to define an optimal design in the whole map of working conditions for a heavy duty diesel engine and a light duty gasoline engine, in order to maximize the overall system efficiency (ORC+ICE). The length and weight of the heat exchanger are consistent with the use in automotive and truck applications, while an increase of the overall system efficiency up to 9% can be achieved

Experimental study on heat transfer performance of fin-tube exchanger and PSHE for waste heat recovery

Science.gov (United States)

Chen, Ting; Bae, Kyung Jin; Kwon, Oh Kyung

2018-02-01

In this paper, heat transfer characteristics of fin-tube heat exchanger and primary surface heat exchanger (PSHE) used in waste heat recovery were investigated experimentally. The flow in the fin-tube heat exchanger is cross flow and in PSHE counter flow. The variations of friction factor and Colburn j factor with air mass flow rate, and Nu number with Re number are presented. Various comparison methods are used to evaluate heat transfer performance, and the results show that the heat transfer rate of the PSHE is on average 17.3% larger than that of fin-tube heat exchanger when air mass flow rate is ranging from 1.24 to 3.45 kg/min. However, the PSHE causes higher pressure drop, and the fin-tube heat exchanger has a wider application range which leads to a 31.7% higher value of maximum heat transfer rate compared to that of the PSHE. Besides, under the same fan power per unit frontal surface, a higher heat transfer rate value is given in the fin-tube heat exchanger.

An experimental study on the thermal and fouling characteristics in a washable shell and helically coiled heat exchanger by the Wilson plot method

Energy Technology Data Exchange (ETDEWEB)

Koo, Kyoung Min; Ahn, Young Chull [Pusan National University, Busan (Korea, Republic of); Hwang, Jun Hyeon; Hur, Hyun; Na, Byung Chul; Hwang, Yoon Jae; Kim, Byung Soon [LG Electronics, Changwon (Korea, Republic of); Lee, Jae Keun [EcoEnergy Research Institute, Busan (Korea, Republic of)

2016-06-15

Brazed plate heat exchangers (BPHEX) are broadly used in water source heat pump systems for their large heat transfer capacity. Despite their high heat transfer rate, their high-performance rate tends to decrease sharply, due to fouling and they cannot be cleaned. So the thermal and fouling resistances of washable Shell and helically coiled tube heat exchangers (SCHEX) are designed and experimentally investigated in this study. Heat exchangers with two different tube types are studied and compared with a brazed plate heat exchanger. The overall thermal resistance coefficient of the heat exchangers as determined by using Wilson plots is 38% lower than that of the brazed plate heat exchanger at a Reynolds number of 2460. Fouling test results revealed that regular maintenance and physical cleaning can be used to maintain the thermal resistance of fouling of the washable heat exchanger at a level equal to or less than that of the brazed plate heat exchanger.

Damping of multispan heat exchanger tubes. Pt. 1: in gases

International Nuclear Information System (INIS)

Pettigrew, M.J.; Goyder, H.G.D.; Qiao, Z.L.; Axisa, F.

1986-07-01

Flow-induced vibration analyses of heat exchanger tubes require the knowledge of damping. This paper treats the question of damping on multispan heat exchanger tubes in air and gases. The different energy dissipation mechanisms that contribute to tube damping are discussed. The available experimental data are reviewed and analysed. We find that the main damping mechanism in gases is friction between tube and tube-supports. Damping is strongly related to tube-support thickness. Damping values are recommended for design purposes. This study is interesting in the nuclear industry for it often uses heat exchangers

The root caused analysis of leakaged heat exchanger tube; Ursachenanalyse einer Leckage an einem Waermeuebertraegerrohr

Energy Technology Data Exchange (ETDEWEB)

Shamsudin, Shaiful Rizam; Salleh, M.A.A. Mohd; Rahmat, Azmi; Anuar, Mohd Arif [Universiti Malaysia Perlis (UniMAP) (Malaysia). Center of Excellence Geopolymer and Green Technology (CEGeoGTech); Harun, Mohd; Zayid, Hafizal [Malaysian Nuclear Agency, Selangor (Malaysia). Industry Technology Div.; Noor, Mazlee Mohd [Universiti Malaysia Perlis (UniMAP) (Malaysia). School of Materials Engineering

2015-05-01

AISI type 316L stainless steel was used as a heat exchanger tube material in an inter-cooler column. After less than a year of operation, severe corrosion failures occurred and a transverse opening leakage was observed on one of the heat exchanger tubes. The failed tube was carefully analyzed using various metallurgical laboratory equipments. The root cause of the tube leakage was believed due to the presence of horizontal micro and macro pores as a hydrogen gas entrapment during casting of the parent ingot. The overlapped and gaping pores formed notch on the shell side of the tube surface, and it increasingly evident when the use of a high-energy water-jet and metal brush as cleaning procedure results in an establishment of pitting type local-action corrosion cells penetrated the tube wall. As a result, corrosive fluid in the tube side dissolved into the cooling water, accelerating the corrosion process.

Numerical Modeling of Fin and Tube Heat Exchanger for Waste Heat Recovery

DEFF Research Database (Denmark)

Singh, Shobhana; Sørensen, Kim; Condra, Thomas Joseph

In the present work, multiphysics numerical modeling is carried out to predict the performance of a liquid-gas fin and tube heat exchanger design. Three-dimensional (3D) steady-state numerical model using commercial software COMSOL based on finite element method (FEM) is developed. The study...... associates conjugate heat transfer phenomenon with the turbulent flow to describe the variable temperature and velocity profile. The performance of heat exchanger design is investigated in terms of overall heat transfer coefficient, Nusselt number, Colburn j-factor, flow resistance factor, and efficiency...... between fin and tube. The present numerical model predicts the performance of the heat exchanger design, therefore, can be applied to existing waste heat recovery systems to improve the overall performance with optimized design and process-dependent parameters....

A concept of PWR using plate and shell heat exchangers

International Nuclear Information System (INIS)

Freire, Luciano Ondir; Andrade, Delvonei Alves de

2015-01-01

In previous work it was verified the physical possibility of using plate and shell heat exchangers for steam generation in a PWR for merchant ships. This work studies the possibility of using GESMEX commercial of the shelf plate and shell heat exchanger of series XPS. It was found it is feasible for this type of heat exchanger to meet operational and accidental requirements for steam generation in PWR. Additionally, it is proposed an arrangement of such heat exchangers inside the reactor pressure vessel. Such arrangement may avoid ANSI/ANS51.1 nuclear class I requirements on those heat exchangers because they are contained in the reactor coolant pressure barrier and play no role in accidental scenarios. Additionally, those plates work under compression, preventing the risk of rupture. Being considered non-nuclear safety, having a modular architecture and working under compression may turn such architectural choice a must to meet safety objectives with improved economics. (author)

A concept of PWR using plate and shell heat exchangers

Energy Technology Data Exchange (ETDEWEB)

Freire, Luciano Ondir; Andrade, Delvonei Alves de, E-mail: luciano.ondir@gmail.com, E-mail: delvonei@ipen.br [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil)

2015-07-01

In previous work it was verified the physical possibility of using plate and shell heat exchangers for steam generation in a PWR for merchant ships. This work studies the possibility of using GESMEX commercial of the shelf plate and shell heat exchanger of series XPS. It was found it is feasible for this type of heat exchanger to meet operational and accidental requirements for steam generation in PWR. Additionally, it is proposed an arrangement of such heat exchangers inside the reactor pressure vessel. Such arrangement may avoid ANSI/ANS51.1 nuclear class I requirements on those heat exchangers because they are contained in the reactor coolant pressure barrier and play no role in accidental scenarios. Additionally, those plates work under compression, preventing the risk of rupture. Being considered non-nuclear safety, having a modular architecture and working under compression may turn such architectural choice a must to meet safety objectives with improved economics. (author)

Development of heat exchangers for nuclear service

International Nuclear Information System (INIS)

Hodge, R.I.; Dalrymple, D.G.

1976-01-01

Unusual design constraints, due to tube vibration, are called for when tube-in-shell heat exchangers are incorporated into CANDU type reactor power plants. CRNL has programs studying tube excitation and response, flow conditions, and the fretting process in such exchangers, tube plugging techniques, and eddy current scanning systems for inside bores of full-length tubes. (E.C.B.)

EXPLOSION POTENTIAL ASSESSMENT OF HEAT EXCHANGER NETWORK AT THE PRELIMINARY DESIGN STAGE

Directory of Open Access Journals (Sweden)

MOHSIN PASHA

2016-07-01

Full Text Available The failure of Shell and Tube Heat Exchangers (STHE is being extensively observed in the chemical process industries. This failure can cause enormous production loss and have a potential of dangerous consequences such as an explosion, fire and toxic release scenarios. There is an urgent need for assessing the explosion potential of shell and tube heat exchanger at the preliminary design stage. In current work, inherent safety index based approach is used to resolve the highlighted issue. Inherent Safety Index for Shell and Tube Heat Exchanger (ISISTHE is a newly developed index for assessing the inherent safety level of a STHE at the preliminary design stage. This index is composed of preliminary design variables and integrated with the process design simulator (Aspen HYSYS. Process information can easily be transferred from process design simulator to MS Excel spreadsheet owing to this integration. This index could potentially facilitate the design engineer to analyse the worst heat exchanger in the heat exchanger network. Typical heat exchanger network of the steam reforming process is presented as a case study and the worst heat exchanger of this network has been identified. It is inferred from this analysis that shell and tube heat exchangers possess high operating pressure, corrected mean temperature difference (CMTD and flammability and reactive potential needs to be critically analysed at the preliminary design stage.

Importance of crevices formed between tubes and tube plate for the operational behaviour of heat exchangers

International Nuclear Information System (INIS)

Achten, N.; Herbsleb, G.; Wieling, N.

1986-01-01

It must be guaranteed by construction and manufacture of heat exchangers that primary and secondary medium are completely separated from each other. When this requirement is fullfilled, the operational use of heat exchangers can be impaired by corrosion reactions within the crevice formed between tube and tube plate which may result in corrosion damage. The various techniques which are in use to connect tubes and tube plate and which are described in the present report, must be valued with respect to the tightness of the connection as well as to the formation of crevices between tubes and tube plate. Corrosion resistant copperbase alloys and stainless steels are the most important materials which are in use for the construction of heat exchangers. The mechanisms of crevice corrosion with unalloyed and low alloy carbon steels, stainless steels, and mixed connections between tube and tube plate with these materials are described in detail. Crevice corrosion may be caused also by the formation of galvanic cells between materials of differing electrochemical response. Furthermore, the concentration of aggressive media in crevices between tubes and tube plate can lead to corrosion damage of heat exchanger tubes. For the service operation of heat exchangers without any hazard of corrosion damage in crevices between tubes and tube plate, such crevices must be avoided by proper construction and manufacture. As a model for suitable measures to avoid crevices, the manufacture of steam generators for PWR's is described. (orig.) [de

Reconsideration of data and correlations for plate finned-tube heat exchangers

Science.gov (United States)

Otović, Milena; Mihailović, Miloš; Genić, Srbislav; Jaćimović, Branislav; Milovančević, Uroš; Marković, Saša

2018-04-01

This paper deals with heat exchangers having plain finned tubes in staggered (triangular) pattern. The objective of this paper is to provide the heat transfer and friction factor correlation which can be used in engineering practice. For this purpose, the experimental data of several (most cited) authors who deal with this type of heat exchangers are used. The new correlations are established to predict the air-side heat transfer coefficient and friction factor as a function of the Reynolds number and geometric variables of the heat exchanger - tube diameter, tube pitch, fin spacing, tube rows, etc. In those correlations the characteristic dimension in Reynolds number is calculated by using the new parameter - volumetric porosity. Also, there are given the errors of those correlations.

Heat exchangers and methods of construction thereof

International Nuclear Information System (INIS)

Schluderberg, D.C.

1988-01-01

A heat exchanger is described comprising a shell having first inlet means and first outlet means for the flow of a first fluid therethrough, a plurality of tubes within the shell to provide a path for flow of a second fluid in heat exchange relation to the first fluid, second inlet means and second outlet means for flow of the second fluid to and from the tubes respectively, a tubular member concentric with at least a portion of the length of one of the tubes to define a space between the tube and the tubular member, at least one radially outwardly projecting portion on the tubular member, and a plurality of tube support means spaced apart and disposed generally perpendicular to the tube axes, wherein the tubular member is fixedly attached at one end to one of the tube support means and at the other end to an adjacent one of the tube support means, the space between the tube and the tubular member is closed to flow of both the first fluid and the second fluid, and the radially outwardly projecting portion on the tubular member extends longitudinally to allow flexing of the tubular member and expanding thereof radially outwardly during construction of the heat exchanger so as to allow insertion of the tube into the tubular member, the radially outwardly projecting portion defining a gap which contributes to the space between the tube and the tubular member. 6 figs

A heat transfer study for vertical straight-tube steam generators heated by liquid metal

International Nuclear Information System (INIS)

Valette, M.

1984-04-01

A single-tube mockup of a vertical straight-tube steam generator heated by sodium-potassium alloy NaK was submitted to thermal and hydraulic testing in conditions representative of fast breeder reactor operation. The mockup consisted of a 10mm I.D. ferritic steel heat exchange tube centered inside a cylindrical stainless steel shell. The complete assembly was 20.9 meters long. Water flowed upward inside the exchange tube, and NaK flowed downward in the annular gap between the tube and the shell. The steam outlet pressure ranged from 90 to 195 bars, while the liquid metal temperature at the mockup inlet was between 480 and 580 0 C. The water flowrate in the tube ranged from 153 to 2460 kg.m -2 .s -1 . During the tests the fluid inlet and outlet temperatures, flowrate and pressures were measured, as was the NaK temperature profile over the full length of the device. The test results were subsequently compared with heat exchange and pressure drop values calculated using the standard formulas for straight-tube heat exchangers. The heat exchange coefficients predicted by these correlations in the boiling zone were found to be largely overestimated, while the calculated pressure drop values proved satisfactory. A set of modified correlations is proposed to account for the observed phenomena, and for use in designing commercial units, provided the sodium flow in the tube bundle is adequately distributed

Numerical simulation of shell-side heat transfer and flow of natural circulation heat exchanger

International Nuclear Information System (INIS)

Xue Ruojun; Deng Chengcheng; Li Chaojun; Wang Mingyuan

2012-01-01

In order to analyze the influence on the heat transfer and flow characteristics of the heat exchanger model of different solving models and structures, a variety of transformation to the model equivalent for the heat exchanger was studied. In this paper, Fluent software was used to simulate the temperature-field and flow-field of the equivalent model, and investigate its heat-transferring and flow characteristics. Through comparative analysis of the distribution of temperature-field and flow-field for different models, the heat-transferring process and natural convection situation of heat exchanger were deeply understood. The results show that the temperature difference between the inside and outside of the natural circulation heat exchanger tubes is larger and the flow is more complex, so the turbulence model is the more reasonable choice. Asymmetry of tubes position makes the flow and heat transfer of the fluid on both sides to be dissymmetrical and makes the fluid interaction, and increases the role of natural convection. The complex structure of heat exchanger makes the flow and heat transfer of the fluid on both sides to be irregular to some extent when straight tubes into C-bent are transformed, and all these make the turbulence intensity increase and improve the effect of heat transfer. (authors)

Tube Plugging Criterion for the TPCCW Heat Exchanger of Yonggwang NPP 1 and 2

International Nuclear Information System (INIS)

Kim, Hyung Nam; Yoo, Hyun Ju; Choi, Sung Nam; Song, Seok Yoon

2009-01-01

The turbine plant component cooling water(TPCCW) system circulates the cooling water to cool the components in the turbine building and discharges the heat from the components through the TPCCW heat exchanger. Recently, Yonggwang NPP 1 and 2 replaced the TPCCW heat exchanger because of tube degradation. The tubing material of new TPCCW heat exchanger of Yonggwang NPP 1 and 2 is titanium. If the tube wall cannot withstand the pressure, the cooling water with the chemicals flows into the tube side and it is discharged to the open water. The chemicals can pollute the open water. Therefore, the tubes of the TPCCW heat exchanger should be inspected and degraded tubes should be plugged. It is inevitable for the materials of the components to be degraded as the power plants become older. The degradation accompanies increasing maintenance cost as well as creating safety issues. The materials and wall thickness of heat exchanger tubes in nuclear power plants are selected to withstand system temperature, pressure, and corrosion. However, tubes have experienced leaks and failures and plugged based upon eddy current testing (ET) results. There are some problems for plugging the heat exchanger tubes since the criterion and its basis are not clearly described. For this reason, the criteria for the tube wall thickness are addressed in order to operate the heat exchangers in nuclear power plant without trouble during the cycle. There are many codes and standards to be referred for calculating the minimum thickness of the heat exchanger tube in the designing stage. However, the codes and standards related to show the tube plugging criteria may not exist currently. In this paper, a method to establish the tube plugging criteria of BOP heat exchangers, which is based on the USNRC Regulatory Guide 1.121, is introduced and the tube plugging criteria for the TPCCW heat exchanger of Yonggwang NPP No. 1 and 2. This method relies on the similar plugging criteria used in the steam generator

Tube Plugging Criterion for the TPCCW Heat Exchanger of Yonggwang NPP 1 and 2

Energy Technology Data Exchange (ETDEWEB)

Kim, Hyung Nam; Yoo, Hyun Ju; Choi, Sung Nam; Song, Seok Yoon [Korea Electric Power Research Institute, Daejeon (Korea, Republic of)

2009-05-15

The turbine plant component cooling water(TPCCW) system circulates the cooling water to cool the components in the turbine building and discharges the heat from the components through the TPCCW heat exchanger. Recently, Yonggwang NPP 1 and 2 replaced the TPCCW heat exchanger because of tube degradation. The tubing material of new TPCCW heat exchanger of Yonggwang NPP 1 and 2 is titanium. If the tube wall cannot withstand the pressure, the cooling water with the chemicals flows into the tube side and it is discharged to the open water. The chemicals can pollute the open water. Therefore, the tubes of the TPCCW heat exchanger should be inspected and degraded tubes should be plugged. It is inevitable for the materials of the components to be degraded as the power plants become older. The degradation accompanies increasing maintenance cost as well as creating safety issues. The materials and wall thickness of heat exchanger tubes in nuclear power plants are selected to withstand system temperature, pressure, and corrosion. However, tubes have experienced leaks and failures and plugged based upon eddy current testing (ET) results. There are some problems for plugging the heat exchanger tubes since the criterion and its basis are not clearly described. For this reason, the criteria for the tube wall thickness are addressed in order to operate the heat exchangers in nuclear power plant without trouble during the cycle. There are many codes and standards to be referred for calculating the minimum thickness of the heat exchanger tube in the designing stage. However, the codes and standards related to show the tube plugging criteria may not exist currently. In this paper, a method to establish the tube plugging criteria of BOP heat exchangers, which is based on the USNRC Regulatory Guide 1.121, is introduced and the tube plugging criteria for the TPCCW heat exchanger of Yonggwang NPP No. 1 and 2. This method relies on the similar plugging criteria used in the steam generator

Numerical study on turbulent heat transfer and pressure drop of nanofluid in coiled tube-in-tube heat exchangers

International Nuclear Information System (INIS)

Aly, Wael I.A.

2014-01-01

Highlights: • The performance of helically coiled tube heat exchanger using nanofluid is modeled. • The 3D turbulent flow and conjugate heat transfer of CTITHE are solved using FVM. • The effects of nanoparticle concentration and curvature ratio are investigated. • The Gnielinski correlation for Nu for turbulent flow in helical tubes can be used for water-based Al 2 O 3 nanofluid. - Abstract: A computational fluid dynamics (CFD) study has been carried out to study the heat transfer and pressure drop characteristics of water-based Al 2 O 3 nanofluid flowing inside coiled tube-in-tube heat exchangers. The 3D realizable k–ε turbulent model with enhanced wall treatment was used. Temperature dependent thermophysical properties of nanofluid and water were used and heat exchangers were analyzed considering conjugate heat transfer from hot fluid in the inner-coiled tube to cold fluid in the annulus region. The overall performance of the tested heat exchangers was assessed based on the thermo-hydrodynamic performance index. Design parameters were in the range of; nanoparticles volume concentrations 0.5%, 1.0% and 2.0%, coil diameters 0.18, 0.24 and 0.30 m, inner tube and annulus sides flow rates from 2 to 5 LPM and 10 to 25 LPM, respectively. Nanofluid flows inside inner tube side or annular side. The results obtained showed a different behavior depending on the parameter selected for the comparison with the base fluid. Moreover, when compared at the same Re or Dn, the heat transfer coefficient increases by increasing the coil diameter and nanoparticles volume concentration. Also, the friction factor increases with the increase in curvature ratio and pressure drop penalty is negligible with increasing the nanoparticles volume concentration. Conventional correlations for predicting average heat transfer and friction factor in turbulent flow regime such as Gnielinski correlation and Mishra and Gupta correlation, respectively, for helical tubes are also valid for

Study on drop pressure and flow distribution of double-tube heat exchanger

International Nuclear Information System (INIS)

Liu Junqiang; Chen Minghui; Hu Yumin; Li Rizhu; Kong Dechun; Zhang Weijie

2007-01-01

The parallel connection channel pressure drop characters of the double-tube bundle heat exchange were experimentally investigated in this paper in order to find out how the flow of the heat exchanger is distributed and then to optimize the structure of heat exchanger according to the flow distribution. A double-tube bundle heat exchanger was built according to the similarity criteria. The experiment system was also built to test the optimization of the heat exchanger. The experiment results reveal that the calculating model is reliable and decreasing pipe space to optimize the heat exchanger is reasonable. (authors)

Evaluation methodology for advance heat exchanger concepts using analytical hierarchy process

International Nuclear Information System (INIS)

Sabharwall, Piyush; Kim, Eung Soo; Patterson, Mike

2012-01-01

This study describes how the major alternatives and criteria being developed for the heat exchangers for next generation nuclear reactors are evaluated using the analytical hierarchy process (AHP). This evaluation was conducted as an aid in developing and selecting heat exchangers for integrating power production and process heat applications with next generation nuclear reactors. The basic setup for selecting the most appropriate heat exchanger option was established with evaluation goals, alternatives, and criteria. The two potential candidates explored in this study were shell-and-tube (helical coiled) and printed circuit heat exchangers. Based on study results, the shell-and-tube (helical coiled) heat exchanger is recommended for a demonstration reactor in the near term, mainly because of its reliability.

Parametric study of moderator heat exchanger for Candu 6 advanced reactor

International Nuclear Information System (INIS)

Umar, Efrizon; Vecchiarelli, Jack

2000-01-01

The passive moderator system for Candu 6 advanced reactor require moderator heat exchanger with the small size and the low resistance coefficient of the shell-side. The study is to determine the required size of moderator heat exchanger, and to calculate the shell side of resistance coefficient have been done. Using computer code CATHENA, it is concluded that the moderator heat exchanger can be used at full power-normal operation condition, especially for the cases with 3600 to 8100 number of tube and 15.90 mm tube diameter. This study show that the proposed moderator heat exchanger have given satisfactory results

Quality assurance and quality control in fabrication of heat exchanger tubes

International Nuclear Information System (INIS)

Duennewald, A.

1980-01-01

Object of this report is the manufacture of heat exchanger tubes. A comprehensive manufacturing and test program has to be established to assure and prove and equal tube quality. This requires a functionally operating quality assurance system combined with a production exactly planned in advance. A specific continuous production line for heat exchanger tubes has been erected at the Hellenthal plant of the Mannesmannroehren-Werke. All production steps and heat treatments are generally controlled by a quality control department. Non-destructive testing of each tube produced in standard length is performed on several agregates in line using ultrasonic and/or eddy current technique. All tests are generally performed in the presence of quality inspectors or surveyors. For a lot of heat exchangers the straight tubes have to be hairpin bended. To avoid the risk of stress corrosion cracking, it is recommended to procreate defined compression stresses in the outside tube surface. Prior to releasing the tubes to shipment, the completeness of the documentation as to the manufacturing steps and inspection agreed upon is thoroughly checked. (RW)

Tube spacer grid for a heat-exchanger tube bundle

International Nuclear Information System (INIS)

Scheidl, H.

1976-01-01

A tube spacer grid for a heat-exchanger tube bundle is formed by an annular grid frame having a groove formed in its inner surface in which the interspaced grid bars have their ends positioned and held in interspaced relationship by short sections of tubes passed through holes axially formed in the grid frame so that the tubes are positioned between the ends of the grid bars in the grooves. The tube sections may be cut from the same tubes used to form the tube bundle. 5 claims, 3 drawing figures

Transfer coefficients for plate fin and elliptical tube heat exchangers

International Nuclear Information System (INIS)

Saboya, S.M.; Saboya, F.E.M.

1981-01-01

In order to determine transfer coefficients for plate fin and elliptical tube exchangers, mass transfer experiments have been performed using the naphthalene sublimation technique. By means of the heat-mass transfer analogy, the results can be converted to heat transfer results. The transfer coefficients were compared with those for circular tube exchangers and the comparison revealed no major differences. This is a positive outcome, since the use of elliptical tubes may reduce substantially the pressure drop, without affecting the transfer characteristics.(Author) [pt

Laminar fluid flow and heat transfer in a fin-tube heat exchanger with vortex generators

Energy Technology Data Exchange (ETDEWEB)

Yanagihara, J.I.; Rodriques, R. Jr. [Polytechnic School of Univ. of Sao Paolo, Sao Paolo (Brazil). Dept. of Mechanical Engineering

1996-12-31

Development of heat transfer enhancement techniques for fin-tube heat exchangers has great importance in industry. In recent years, heat transfer augmentation by vortex generators has been considered for use in plate fin-tube heat exchangers. The present work describes a numerical investigation about the influence of delta winglet pairs of vortex generators on the flow structure and heat transfer of a plate fin-tube channel. The Navier-Stokes and Energy equations are solved by the finite volume method using a boundary-fitted coordinate system. The influence of vortex generators parameters such as position, angle of attack and aspect ratio were investigated. Local and global influences of vortex generators in heat transfer and flow losses were analyzed by comparison with a model using smooth fin. The results indicate great advantages of this type of geometry for application in plate fin-tube heat exchangers, in terms of large heat transfer enhancement and small pressure loss penalty. (author)

Laminar fluid flow and heat transfer in a fin-tube heat exchanger with vortex generators

Energy Technology Data Exchange (ETDEWEB)

Yanagihara, J I; Rodriques, R Jr [Polytechnic School of Univ. of Sao Paolo, Sao Paolo (Brazil). Dept. of Mechanical Engineering

1997-12-31

Development of heat transfer enhancement techniques for fin-tube heat exchangers has great importance in industry. In recent years, heat transfer augmentation by vortex generators has been considered for use in plate fin-tube heat exchangers. The present work describes a numerical investigation about the influence of delta winglet pairs of vortex generators on the flow structure and heat transfer of a plate fin-tube channel. The Navier-Stokes and Energy equations are solved by the finite volume method using a boundary-fitted coordinate system. The influence of vortex generators parameters such as position, angle of attack and aspect ratio were investigated. Local and global influences of vortex generators in heat transfer and flow losses were analyzed by comparison with a model using smooth fin. The results indicate great advantages of this type of geometry for application in plate fin-tube heat exchangers, in terms of large heat transfer enhancement and small pressure loss penalty. (author)

Numerical Analysis of Flow Distribution in a Sodium Chamber of a Finned-tube Sodium-to-Air Heat Exchanger

Energy Technology Data Exchange (ETDEWEB)

Jo, Youngchul; Son, Seokkwon; Kim, Hyungmo; Eoh, Jaehyuk; Jeong, Jiyoung [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2015-10-15

DHR systems consist of two diverse heat removal loops such as passive and active DHR systems, and the heat load imposed on the primary sodium pool is safely rejected into the environment through different kinds of sodium-to-air heat exchangers, e.g. M-shape and helical-coil type air-coolers. The former is called as an FHX(Forced-draft sodium-to-air Heat Exchanger) and the latter is simply called as an AHX(natural-draft sodium-to-Air Heat Exchanger). In a general sodium-to-air heat exchanger design, convection resistance in a shell-side air flow path becomes dominant factor affecting the mechanism of conjugate heat transfer from the sodium flow inside the tube to the air path across the sodium tube wall. Hence verification of the flow and heat transfer characteristics is one of the most important tasks to demonstrate decay heat removal performance. To confirm a kind of ultimate heat sink heat exchanger, a medium-scale Sodium thermal-hydraulic Experiment Loop for Finned-tube sodium-to-Air Heat exchanger (here after called the SELFA) has been designed and is recently being constructed at KAERI site. The introduction of the flow baffle inside the upper sodium chamber of the model FHX unit in the SELFA facility is briefly proposed and discussed as well. The present study aims at introducing a flow baffle design inside the upper sodium chamber to make more equalized flowrates flowing into each heat transfer tube of the model FHX unit. In the cases without the flow baffle geometry, it was observed lager discrepancies in flowrates at the heat transfer tubes. However it was also found that those kinds of discrepancies could be definitely decreased at around 1/10 by employing a flow baffle.

Model Based Controller Design for a Shell and Tube Heat Exchanger

Directory of Open Access Journals (Sweden)

S. Nithya

2007-10-01

Full Text Available In all the process industries the process variables like flow, pressure, level and temperature are the main parameters that need to be controlled in both set point and load changes. The transfer of heat is one of the main important operation in the heat exchanger .The transfer of heat may be fluid to fluid, gas to gas i.e. in the same phase or the phase change can occur on either side of the heat exchanger. The control of heat exchanger is complex due to its nonlinear dynamics. For this nonlinear process of a heat exchanger the model is identified to be First Order plus Dead Time (FOPDT.The Internal Model Control (IMC is one of the model predictive control methods based on the predictive output of the process model. The conventional controller tuning is compared with IMC techniques and it found to be suitable for heat exchanger than the conventional PI tuning.

Auxiliary Heat Exchanger Flow Distribution Test

International Nuclear Information System (INIS)

Kaufman, J.S.; Bressler, M.M.

1983-01-01

The Auxiliary Heat Exchanger Flow Distribution Test was the first part of a test program to develop a water-cooled (tube-side), compact heat exchanger for removing heat from the circulating gas in a high-temperature gas-cooled reactor (HTGR). Measurements of velocity and pressure were made with various shell side inlet and outlet configurations. A flow configuration was developed which provides acceptable velocity distribution throughout the heat exchanger without adding excessive pressure drop

Mathematical modeling and control of plate fin and tube heat exchangers

International Nuclear Information System (INIS)

Taler, Dawid

2015-01-01

Highlights: • A method for numerical modeling of plate fin and tube heat exchangers was proposed. • A numerical model of an automobile radiator was developed. • Numerical models of the radiator were compared with an exact analytical model. • A model-based control system of water outlet temperature was built and tested. • A digital proportional–integral–derivative controller of heat exchanger was tested. - Abstract: The aim of the study is to develop a new method for numerical modeling of tubular cross-flow heat exchangers. Using the method proposed in the paper, a numerical model of a car radiator was developed and implemented in a digital control system of the radiator. To evaluate the accuracy of the numerical method proposed in the paper, the numerical model of the car radiator was compared with an analytic model. The proposed method based on a finite volume method and integral averaging of gas temperature across a tube row is appropriate for modeling of plate fin and tube heat exchangers, especially for exchangers in which substantial gas temperature differences in one tube row occur. The target of control is to regulate the number of fan revolutions per minute so that the water temperature at the heat exchanger outlet is equal to a set value. Two control techniques were developed. The first is based on the numerical model of the heat exchanger developed in the paper while the second is a digital proportional–integral–derivative control. The first control method is very stable. The digital proportional–integral–derivative controller becomes unstable when the water volume flow rate varies considerably. The developed techniques were implemented in digital control system of the water exit temperature in a plate fin and tube heat exchanger. The measured exit temperature of the water was very close to the set value of the temperature if the first method was used. The experiments show that the proportional–integral–derivative controller

Multiphysics Numerical Modeling of a Fin and Tube Heat Exchanger

DEFF Research Database (Denmark)

Singh, Shobhana; Sørensen, Kim; Condra, Thomas Joseph

2015-01-01

In the present research work, a modeling effort to predict the performance of a liquid-gas type fin and tube heat exchanger design is made. Three dimensional (3D) steady state numerical model is developed using commercial software COMSOL Multiphysics based on finite element method (FEM......). For the purposes here, only gas flowing over the fin side is simulated assuming constant inner tube wall temperature. The study couples conjugate heat transfer mechanism with turbulent flow in order to describe the temperature and velocity profile. In addition, performance characteristics of the heat exchanger...... design in terms of heat transfer and pressure loss are determined by parameters such as overall heat transfer coefficient, Colburn j-factor, flow resistance factor, and efficiency index. The model provides useful insights necessary for optimization of heat exchanger design....

Experimental determination of the heat transfer coefficient in shell-and-tube condensers using the Wilson plot method

Directory of Open Access Journals (Sweden)

Havlik Jan

2017-01-01

Full Text Available This article deals with the experimental determination of heat transfer coefficients. The calculation of heat transfer coefficients constitutes a crucial issue in design and sizing of heat exchangers. The Wilson plot method and its modifications based on measured experimental data utilization provide an appropriate tool for the analysis of convection heat transfer processes and the determination of convection coefficients in complex cases. A modification of the Wilson plot method for shell-and-tube condensers is proposed. The original Wilson plot method considers a constant value of thermal resistance on the condensation side. The heat transfer coefficient on the cooling side is determined based on the change in thermal resistance for different conditions (fluid velocity and temperature. The modification is based on the validation of the Nusselt theory for calculating the heat transfer coefficient on the condensation side. A change of thermal resistance on the condensation side is expected and the value is part of the calculation. It is possible to improve the determination accuracy of the criterion equation for calculation of the heat transfer coefficient using the proposed modification. The criterion equation proposed by this modification for the tested shell-and-tube condenser achieves good agreement with the experimental results and also with commonly used theoretical methods.

Stress analysis of HTR-10 steam generator heat exchanging tubes

International Nuclear Information System (INIS)

Dong Jianling; Zhang Xiaohang; Yin Dejian; Fu Jiyang

2001-01-01

Steam Generator (SG) heat exchanging tubes of 10 MW High Temperature Gas Cooled Reactor (HTR-10) are protective screens between the primary loop of helium with radioactivity and the secondary loop of feeding water and steam without radioactivity. Water and steam will enter into the primary loop when rupture of the heat exchanging tubes occurs, which lead to increase of the primary loop pressure and discharge of radioactive materials. Therefore it is important to guarantee the integrity of the tubes. The tube structure is spiral tube with small bending radius, which make it impossible to test with volumetric in-service detection. For such kind of spiral tube, using LBB concept to guarantee the integrity of the tubes is an important option. The author conducts stress analysis and calculation of HTR-10 SG heat exchanging tubes using the FEM code of piping stress analysis, PIPESTRESS. The maximum stress and the dangerous positions are obtained

Fluidized bed heat exchanger utilizing angularly extending heat exchange tubes

Science.gov (United States)

Talmud, Fred M.; Garcia-Mallol, Juan-Antonio

1980-01-01

A fluidized bed heat exchanger in which air is passed through a bed of particulate material containing fuel disposed in a housing. A steam/water natural circulation system is provided and includes a steam drum disposed adjacent the fluidized bed and a series of tubes connected at one end to the steam drum. A portion of the tubes are connected to a water drum and in the path of the air and the gaseous products of combustion exiting from the bed. Another portion of the tubes pass through the bed and extend at an angle to the upper surface of the bed.

Eddy current inspection on heat exchanger tubes - problems and limitations

International Nuclear Information System (INIS)

Ilham Mukriz; Zainal Abidin Mohamed; Hairul Hasmoni Khairul Anuar; Mohd Salleh; Mahmood Dollah

2005-01-01

This paper focus on problems associated to eddy current inspection of heat exchanger tubes. A brief review on heat exchanger design and operation is presented. Eddy current technique in identifying inhomogeneity in tested tubes is discussed, highlighting its limitation in distinguishing between real pit type defects and other mundane anomalies. The limitation of the eddy current probe and equipment pertinent to the inspection are identified and areas of improvement are discussed. (Author)

Impacto ecológico de los Intercambiadores de calor de tubo y coraza; Ecological impact of Shell and tube heat exchangers

Directory of Open Access Journals (Sweden)

Maida Bárbara Reyes Rodríguez

2015-04-01

Full Text Available Los intercambiadores de calor de tubo y coraza son de los equipos más importantes en la industria. Su diseño termodinámico se basa en el coeficiente global de transferencia de calor y la caída de presión total. En 2007 se estableció una nueva propiedad termodinámica denominada “Entransía”, que expresa la capacidad de un cuerpo de transferir calor. A la pérdida de esa capacidad se le denomina “Disipación de Entransía”. Para evaluar el impacto ecológico de las máquinas térmicas, Angulo-Brown creó en 1991 la llamada función ecológica. En el presente trabajo se combinó la disipación de entransía con la función ecológica y se creó una nueva expresión para evaluar el impacto ambiental de los intercambiadores de calor. Se realizó además la optimización muti-objetivo de estos equipos. Fueron utilizadas como funciones objetivo la función ecológica y el costo. Para realizar la optimización se utilizó el método de los Algoritmos Genéticos.Shell and tube heat exchangers are ones the most important equipment in the industry. Their thermodynamic design is based on the global heat transference coefficient and the pressure drop. In 2007 was settled a new thermodynamic property denominated “Entransy”, which expresses the capacity of a body to transfer heat. The loss of this capacity is denominated “Entransy Dissipation”. For evaluating the ecological impact of thermal machines, Angulo-Brown created in 1991 the “ecological function”. In this paper the“entransy dissipation” and the ecological function were combined and a new expression for evaluating the ecological impact of shell and tube heat exchangers was created. A multi-objective optimization of this equipment wasalso realized. The ecological function and the cost wereused as objective functions. For carry out the optimization the method of the Genetic Algorithms was used.

Influence of the degree of thermal contact in fin and tube heat exchanger

DEFF Research Database (Denmark)

Singh, Shobhana; Sørensen, Kim; Condra, Thomas Joseph

2016-01-01

Present work aims to investigate the significance of thermal contact area between fins and tubes in a heat exchanger. The heat exchanger type selected for the study is a liquid-gas fin and tube heat exchanger. Four different cases namely I, II, III, and IV, based on a variable degree of thermal...... contact between fins and tubes are investigated. Case-I with 100% thermal contact area between the fin and tube is set as a reference to cases-II, III, and IV with a thermal contact area of approximately 70%, 50%, and 35%, respectively. Three-dimensional (3D) steady-state numerical models based on finite...... and to compare the performance of heat exchanger design in different cases. Comparative analysis indicates a significant influence of the degree of the thermal contact area between fin and tube on the overall performance. Case-I is found to have higher overall heat transfer coefficient of 47.332 W/(m2 K), higher...

Effect of tube-support interaction on the dynamic responses of heat exchanger tubes

International Nuclear Information System (INIS)

Shin, Y.S.; Jendrzejczyk, J.A.; Wambsganss, M.W.

1977-01-01

Operating heat exchangers have experienced tube damages due to excessive flow-induced vibration. The relatively small inherent tube-to-baffle hole clearances associated with manufacturing tolerances in heat exchangers affect the tube vibrational characteristics. In attempting a theoretical analysis, questions arise as to the effects of tube-baffle impacting on dynamic responses. Experiments were performed to determine the effects of tube-baffle impacting in vertical/horizontal tube orientation, and in air/water medium on the vibrational characteristics (resonant frequencies, mode shapes, and damping) and displacement response amplitudes of a seven-span tube model. The tube and support conditions were prototypic, and overall length approximately one-third that of a straight tube segment of the steam generator designed for the CRBR. The test results were compared with the analytical results based on the multispan beam with ''knife-edge'' supports

Combined Steady-State and Dynamic Heat Exchanger Experiment

Science.gov (United States)

Luyben, William L.; Tuzla, Kemal; Bader, Paul N.

2009-01-01

This paper describes a heat-transfer experiment that combines steady-state analysis and dynamic control. A process-water stream is circulated through two tube-in-shell heat exchangers in series. In the first, the process water is heated by steam. In the second, it is cooled by cooling water. The equipment is pilot-plant size: heat-transfer areas…

Positioning a thin-wall round wrapper within a heavy wall out-of-round shell of a heat exchanger

International Nuclear Information System (INIS)

Hargrove, H.G.; Thompson, E.G.; Bayless, J.R.

1983-01-01

A thin-wall, generally round wrapper is installed within a heavy wall, rolled heat exchanger shell which has greater out-of-round tolerances than the wrapper and the wrapper is maintained in its round state by utilizing a plurality of jacks disposed adjacent spaced tube support plates within the wrapper. (author)

Comparison of heat pump performance using fin-and-tube and microchannel heat exchangers under frost conditions

International Nuclear Information System (INIS)

Shao, Liang-Liang; Yang, Liang; Zhang, Chun-Lu

2010-01-01

Vapor compression heat pumps are drawing more attention in energy saving applications. Microchannel heat exchangers can provide higher performance via less core volume and reduce system refrigerant charge, but little is known about their performance in heat pump systems under frosting conditions. In this study, the system performance of a commercial heat pump using microchannel heat exchangers as evaporator is compared with that using conventional finned-tube heat exchangers numerically and experimentally. The microchannel and finned-tube heat pump system models used for comparison of the microchannel and finned-tube evaporator performance under frosting conditions were developed, considering the effect of maldistribution on both refrigerant and air sides. The quasi-steady-state modeling results are in reasonable agreement with the test data under frost conditions. The refrigerant-side maldistribution is found remarkable impact on the microchannel heat pump system performance under the frost conditions. Parametric study on the fan speed and the fin density under frost conditions are conducted as well to figure out the best trade-off in the design of frost tolerant evaporators. (author)

Application of metal foam heat exchangers for a high-performance liquefied natural gas regasification system

International Nuclear Information System (INIS)

Kim, Dae Yeon; Sung, Tae Hong; Kim, Kyung Chun

2016-01-01

The intermediate fluid vaporizer has wide applications in the regasification of LNG (liquefied natural gas). The heat exchanger performance is one of the main contributors to the thermodynamic and cost effectiveness of the entire LNG regasification system. Within the paper, the authors discuss a new concept for a compact heat exchanger with a micro-cellular structure medium to minimize volume and mass and to increase thermal efficiency. Numerical calculations have been conducted to design a metal-foam filled plate heat exchanger and a shell-and-tube heat exchanger using published experimental correlations. The geometry of both heat exchangers was optimized using the conditions of thermolators in LNG regasification systems. The heat transfer and pressure drop performance was predicted to compare the heat exchangers. The results show that the metal-foam plate heat exchanger has the best performance at different channel heights and mass flow rates of fluid. In the optimized configurations, the metal-foam plate heat exchanger has a higher heat transfer rate and lower pressure drop than the shell-and-tube heat exchanger as the mass flow rate of natural gas is increased. - Highlights: • A metal foam heat exchanger is proposed for LNG regasification system. • Comparison was made with a shell and tube heat exchanger. • Heat transfer and pressure drop characteristics were estimated. • The geometry of both heat exchangers is optimized for thermolators. • It can be used as a compact and high performance thermolators.

Investigation of the tube side flow distribution in heat exchangers

International Nuclear Information System (INIS)

AbuRomia, M.M.; Pyare, R.

1977-01-01

The tube side flow distribution in heat exchangers is being investigated through the solution of the governing equations of fluid mechanics with distributed resistances that simulate the presence of the tubes. The modeling scheme used in the analysis and the numerical methods of solving the governing equations are described. The analysis is applied to the CRBRP-Intermediate Heat Exchanger (IHX), where its tube side plenum is simulated by several models that approximate its spherical boundary. The flow field within the plenum and the distribution of the total flow rate among the tubes are determined by the analysis

An experimental and numerical study of a jetfire stop material and a new helical flow heat exchanger

Energy Technology Data Exchange (ETDEWEB)

Austegard, Anders

1997-12-31

This thesis consists of two parts. Part 1: Experimental and numerical study of jetfire stop, and Part 2: Experimental and numerical study of a new kind of shell and tube heat exchanger with helical flow on shell side. Part 1 describes the development of the model for simulation of the temperature development through Viking jetfirestop. A simulation program is developed that calculates the temperature development through Viking jetfire stop. In the development of the model, measurements of reaction energy, pyrolysis and heat conductivity at low temperatures are made. The conductivity at higher temperatures and when pyrolysis reactions are going on is estimated experimentally and by numerical calculations. Full-scale jet fire test and small-scale xenon lamp experiments are made to test the simulation model. Part 2 contains the development of a model that simulate the fluid flow and heat transfer in a helical flow shell and tube heat exchanger. It consists of the development of a porosity model and a model for pressure drop and heat transfer as well as experiments in non-standard tube layouts. Results from the simulation program are compared with experiments on a helical flow shell and tube heat exchanger. There is a separate appendix volume. 62 refs., 152 figs., 22 tabs.

Analysis of defect tubes of fast reactor heat exchanger

International Nuclear Information System (INIS)

Rukhlyada, N.Ya.

2014-01-01

The experimental Auger electron spectroscopy and X-ray diffraction microanalysis data of laboratory investigations of defect tubes of heat exchanger with sodium coolant are presented. Element distribution through depth of corrosion layers form on the side of coolant (sodium) and on the surface contacting with steam in heat exchanger tube is studied. Sodium presence through all thickness of the tube is determined. It is shown that treatment of 12Cr18N9 steel surface by plasma pulses decreases intergranular corrosion susceptibility. It is related with structural changes of surface layer (∼ 20 μm), its enrichment by chromium and formation of chromium oxide protective film [ru

Liquid metal heat transfer in heat exchangers under low flow rate conditions

International Nuclear Information System (INIS)

Mochizuki, Hiroyasu

2015-01-01

The present paper describes the liquid metal heat transfer in heat exchangers under low flow rate conditions. Measured data from some experiments indicate that heat transfer coefficients of liquid metals at very low Péclet number are much lower than what are predicted by the well-known empirical relations. The cause of this phenomenon was not fully understood for many years. In the present study, one countercurrent-type heat exchanger is analyzed using three, separated countercurrent heat exchanger models: one is a heat exchanger model in the tube bank region, while the upper and lower plena are modeled as two heat exchangers with a single heat transfer tube. In all three heat exchangers, the same empirical correlation is used in the heat transfer calculation on the tube and the shell sides. The Nusselt number, as a function of the Péclet number, calculated from measured temperature and flow rate data in a 50 MW experimental facility was correctly reproduced by the calculation result, when the calculated result is processed in the same way as the experiment. Finally, it is clarified that the deviation is a superficial phenomenon which is caused by the heat transfer in the plena of the heat exchanger. (author)

Ageing Management Programme: An Experience of In-Service Inspection of the Kartini Heat Exchanger

Energy Technology Data Exchange (ETDEWEB)

Nitiswati, S., E-mail: nitis@batan.go.id [Centre for Reactor Technology and Nuclear Safety, National Nuclear Energy Agency (BATAN), Jakarta (Indonesia); Syarip,; Tjiptono, T.; Wantana, [Centre for Accelerator and Material Process Technology, National Nuclear Energy Agency (BATAN), Yogyakarta (Indonesia)

2014-08-15

This paper discusses an experience on ISI of the Kartini reactor heat exchanger, as part of the implementation of an ageing management programme. Kartini reactor is located in Yogyakarta, Indonesia. The heat exchanger was constructed for 250 kW capacity. The type of heat exchanger is shell with tube recirculation. Tube material is stainless steel 304, and the shell and baffle plate materials are carbon steel. The heat exchanger has 72 tubes, its outer and inner diameters respectively are 19 and 16 mm, and tube thickness is 1.5 mm. The aim of ISI was to obtain and evaluate the heat exchanger’s condition including the detection of any possible local tube thinning, pitting corrosion or gradual thinning, and determine whether any degradation or deterioration of the heat exchanger could have a significant impact to safety. The heat exchanger was inspected utilizing eddy current equipment in 2003 and 2006. Inspection results in 2003 determined that 12 heat exchanger tubes have a thinning degradation level ranging from 10% up to 60% of the outer diameter due to pitting corrosion. Deterioration of baffle plates has been linked to general corrosion attack. Inspection results in 2006 showed a consistent thinning degradation level with the previous inspection in 2003. So far heat exchanger performance is still satisfactory, as defined by the transfer of primary heat for a 2°C difference between inlet and outlet as required. (author)

THE EFFECTS OF SWIRL GENERATOR HAVING WINGS WITH HOLES ON HEAT TRANSFER AND PRESSURE DROP IN TUBE HEAT EXCHANGER

Directory of Open Access Journals (Sweden)

Zeki ARGUNHAN

2006-02-01

Full Text Available This paper examines the effect of turbulance creators on heat transfer and pressure drop used in concentric heat exchanger experimentaly. Heat exchanger has an inlet tube with 60 mm in diameter. The angle of swirl generators wings is 55º with each wing which has single, double, three and four holes. Swirl generators is designed to easily set to heat exchanger entrance. Air is passing through inner tube of heat exhanger as hot fluid and water is passing outer of inner tube as cool fluid.

Active heat exchange system development for latent heat thermal energy storage

Science.gov (United States)

Alario, J.; Kosson, R.; Haslett, R.

1980-01-01

Various active heat exchange concepts were identified from among three generic categories: scrapers, agitators/vibrators and slurries. The more practical ones were given a more detailed technical evaluation and an economic comparison with a passive tube-shell design for a reference application (300 MW sub t storage for 6 hours). Two concepts were selected for hardware development: (1) a direct contact heat exchanger in which molten salt droplets are injected into a cooler counterflowing stream of liquid metal carrier fluid, and (2) a rotating drum scraper in which molten salt is sprayed onto the circumference of a rotating drum, which contains the fluid salt is sprayed onto the circumference of a rotating drum, which contains the fluid heat sink in an internal annulus near the surface. A fixed scraper blade removes the solidified salt from the surface which was nickel plated to decrease adhesion forces. In addition to improving performance by providing a nearly constant transfer rate during discharge, these active heat exchanger concepts were estimated to cost at least 25% less than the passive tube-shell design.

Probable causes of damage of heat-exchange tubes of low-pressure-exchanges of PND-3 type and repair methods

Science.gov (United States)

Trifonov, N. N.; Esin, S. B.; Nikolaenkova, E. K.; Sukhorukov, Yu. G.; Svyatkin, F. A.; Sintsova, T. G.; Modestov, V. S.

2017-08-01

The structures of low-pressure heaters (LPH), which are installed at nuclear power plants with the K-1000-60/1500 type turbine plants are considered. It was revealed that only the PND-3 type low-pressure heaters have the damages of the heat exchange tubes. For a short operation life, the number of the damaged heat-exchange tubes of PND-3 is approximately 50 pcs for Kalinin NPP and 100-150 pcs for Balakovo NPP. The low-pressure heaters were manufactured at AO Ural Plant of Chemical Machine-Building "Uralkhimmash," OAO Taganrog Boiler-Making Works "Krasny Kotelshchik," and Vitkovice Machinery Group, but the damage nature of the heat-exchange tubes is identical for all PND-3. The damages occur in the place of passage of the heat exchange tubes through the first, the second, and the third partitions over the lower tube plate (the first path of the turbine condensate). Hydraulic shocks can be one of the possible causes of the damage of the heat-exchange tubes of PND-3. The analysis of the average thermal and dynamic loads of the tube systems of PND-1-PND-4 revealed that PND-3 by the thermal power are loaded 1.4-1.6 times and by the dynamic effects are loaded 1.8-2.0 times more than the remaining LPHs. Another possible cause of damage can be the cascaded drain of the separate into PND-4 and then through the drainage heat exchange into PND-3. An additional factor can be the structure of the condensate drainage unit. The advanced system of the heating steam flow and pumping scheme of the separate drain using the existing drainage pumps of PND-3 for K-1000-60/1500 turbine plants for Balakovo and Kalinin NPPs were proposed. The considered decisions make it possible to reduce the flow rate of the heating steam condensate from PND-3 into PND-4 and the speed of the heating steam in the tube space of PND-3 and eliminate the occurrence of hydraulic shocks and damages of the heat exchanger tubes.

Aplicación del Método de la Colonia de Hormigas Mixto a la optimización de intercambiadores de calor de tubo y coraza//Application of the Mixed Ant Colony Method to the optimization of tube and shell heat exchangers

Directory of Open Access Journals (Sweden)

Maida Bárbara Reyes‐Rodríguez

2014-05-01

Full Text Available Los procesos de transferencia de calor sonuno de los problemas más importantes a resolver en el campo de la Ingeniería. Entre los equipos más usados en la industria para realizar la transferencia de calor están los intercambiadores de calor de tubo y coraza. En el presente trabajo se desarrolla el procedimiento para la optimización del diseño de estos equipos utilizando el método de Kern y aplicando el algoritmo de la colonia de hormigas. Se aplica el mismo a tres ejemplos concretos y los resultados obtenidos se comparan con los obtenidos aplicando otros métodos de la inteligencia artificial. Se optimizan los principales parámetros geométricos de los intercambiadores de calor de tubo y coraza para lograr un menor costo de los mismos. Se demuestra la eficacia del nuevo procedimiento MACO (Mixed Ant Colony Optimization, en el proceso de optimización desde el punto de vista económico utilizando diferentes casos de estudios.Palabras claves: intercambiadores de calor, colonia de hormigas, método de Kern.______________________________________________________________________________AbstractHeat transfer processes are one of the most important problems to be solved in the field of Engineering. Among the most widely used equipment for heat transfer in the industry are the shell and tube heat exchangers. This paper develops the procedure for optimizing the design of shell and tube heat exchangers using the method of Kern and applying the ant colony algorithm. The procedure has been applied to three specific examples and the results obtained are compared with those obtained by applying other methods of artificial intelligence. The main geometric parameters of shell and tube heat exchangers are optimized, to achieve a lower cost of the exchanger. The efficacy of the new procedure MACO (Mixed Ant Colony Optimization for the optimization process from economically point of view was demonstrated, using different case studies.Key words: heat

Computation of two-dimensional isothermal flow in shell-and-tube heat exchangers

International Nuclear Information System (INIS)

Carlucci, L.N.; Galpin, P.F.; Brown, J.D.; Frisina, V.

1983-07-01

A computational procedure is outlined whereby two-dimensional isothermal shell-side flow distributions can be calculated for tube bundles having arbitrary boundaries and flow blocking devices, such as sealing strips, defined in arbitrary locations. The procedure is described in some detail and several computed results are presented to illustrate the robustness and generality of the method

Investigation of material efficient fin patterns for cost-effective operation of fin and tube heat exchanger

DEFF Research Database (Denmark)

Singh, Shobhana; Sørensen, Kim; Condra, Thomas Joseph

2017-01-01

Design management of a thermal energy system is a critical part of identifying basic designs that meet large scale user demand under certain operating characteristics. Fin and tube heat exchangers are among the most commonly used thermal energy systems which are generating considerable interest...... and tube heat exchanger. Computational fluid dynamic models of fin and tube heat exchanger with different fin patterns are developed to investigate the fin pattern behavior on heat transfer and pressure loss performance data. In addition, the numerical results are utilized to analyze the engineering design...... scale-up heat exchanger configurations with each fin pattern focusing on the application of chosen fin and tube heat exchanger in marine exhaust gas boiler. The analysis highlights the impact of material efficient fin patterns investigated and predicts that the polynomial and sinusoidal fin patterns...

Inverse heat transfer problem in digital temperature control in plate fin and tube heat exchangers

Science.gov (United States)

Taler, Dawid; Sury, Adam

2011-12-01

The aim of the paper is a steady-state inverse heat transfer problem for plate-fin and tube heat exchangers. The objective of the process control is to adjust the number of fan revolutions per minute so that the water temperature at the heat exchanger outlet is equal to a preset value. Two control techniques were developed. The first is based on the presented mathematical model of the heat exchanger while the second is a digital proportional-integral-derivative (PID) control. The first procedure is very stable. The digital PID controller becomes unstable if the water volumetric flow rate changes significantly. The developed techniques were implemented in digital control system of the water exit temperature in a plate fin and tube heat exchanger. The measured exit temperature of the water was very close to the set value of the temperature if the first method was used. The experiments showed that the PID controller works also well but becomes frequently unstable.

Review of the experience obtained in the evaluation of vibrations and their effects on the structural integrity of heat exchangers

International Nuclear Information System (INIS)

Ghiselli, Alberto M.; Pastorini, Alberto; Kulichevsky Raul

2000-01-01

Flow induced vibrations may produce damage of shell-tube type heat exchangers, condensers and steam generators tubes. These vibrations could be produce by changes in the equipment operational condition or by a wrong evaluation during the design procedure. The typical results are tube damage by impact or fretting wear. This paper include a review of the flow-induced vibration mechanisms that affect shell-tube heat exchangers and some practical examples that show the results obtained evaluating this equipment. (author)

Thermal performance and pressure drop of spiral-tube ground heat exchangers for ground-source heat pump

International Nuclear Information System (INIS)

Jalaluddin; Miyara, Akio

2015-01-01

Thermal performance and pressure drop of the spiral-tube GHE were evaluated in this present work. A numerical simulation tool was used to carry out this research. The heat exchange rates per meter borehole depth of the spiral-tube GHE with various pitches and their pressure drops were compared with that of the U-tube GHE. Furthermore, a comparative analysis between a spiral pipe and straight pipe was performed. In comparison with the straight pipe, using the spiral pipe in the borehole increased the heat exchange rate to the ground per meter borehole depth. However, the pressure drop of water flow also increased due to increasing the length of pipe per meter borehole depth and its spiral geometry. The accuracy of the numerical model was verified for its pressure drop with some pressure drop correlations. The heat exchange rate and pressure drop of the GHEs are presented. As an example, the heat exchange rate per meter borehole depth of spiral pipe with 0.05 m pitch in the turbulent flow increased of 1.5 times. Its pressure drop also increased of 6 times. However, from the view point of energy efficiency, using the spiral pipe in the ground-source heat pump system gives a better performance than using the straight pipe. The heat exchange rate and pressure drop are important parameter in design of the ground-source heat pump (GSHP) system. - Highlights: • Thermal performance and pressure drop of spiral-tube GHE are presented. • Effects of spiral pitch on thermal performance and pressure drop are analyzed. • Using a spiral pipe increases heat exchange rate per meter borehole depth of GHE. • Pressure drop per meter borehole depth also increases in the spiral pipe.

Micro tube heat exchangers for Space, Phase I

Data.gov (United States)

National Aeronautics and Space Administration — Mezzo fabricates micro tube heat exchangers for a variety of applications, including aerospace, automotive racing, Department of Defense ground vehicles, economizers...

DOE/ANL/HTRI heat exchanger tube vibration data bank

International Nuclear Information System (INIS)

Halle, H.; Chenoweth, J.M.; Wambsganss, M.W.

1980-02-01

Development of a new heat exchanger tube vibration data bank at Argonne National Laboratory is described. Comprehensive case histories on heat exchangers that have experienced tube-vibration problems and units that have been trouble-free are accumulated and this information is rendered available for evaluation, improvement, and development of vibration-prediction methods and design guidelines. Discussions include difficulties in generating a data bank, data form development, and solicitation efforts. Also included are 15 case histories upon which the data bank will be built. As new case histories are received, they will be assembled and published as addenda to this report

Eddy current testing of heat exchangers tubes

International Nuclear Information System (INIS)

Gouez, J.F.; Rieusset, A.; Groix, F.

An automatic system for Eddy Current testing of heat exchangers tubes of warships was developed. The advantages are an exposure of the controller limited at the time required to put in place the system and a reduced time of control [fr

Flow-induced vibration analysis of heat exchanger and steam generator designs

International Nuclear Information System (INIS)

Pettigrew, M.J.; Sylvestre, Y.; Campagna, A.O.

1977-08-01

Tube and shell heat exchange components such as steam generators, heat exchangers and condensers are essential parts of CANDU nuclear power stations. Excessive flow-induced vibration may cause tube failures by fatigue or more likely by fretting-wear. Such failures may lead to station shutdowns that are very undesirable in terms of lost production. Hence good performance and reliability dictate a thorough flow-induced vibration analysis at the design stage. This paper presents our approach and techniques in this respect. (author)

Selection of Rational Heat Transfer Intensifiers in the Heat Exchanger

Directory of Open Access Journals (Sweden)

S. A. Burtsev

2016-01-01

Full Text Available The paper considers the applicability of different types of heat transfer intensifiers in the heat exchange equipment. A review of the experimental and numerical works devoted to the intensification of the dimpled surface, surfaces with pins and internally ribbed surface were presented and data on the thermal-hydraulic characteristics of these surfaces were given. We obtained variation of thermal-hydraulic efficiency criteria for 4 different objective functions and 15 options for the intensification of heat transfer. This makes it possible to evaluate the advantages of the various heat transfer intensifiers. These equations show influence of thermal and hydraulic characteristics of the heat transfer intensifiers (the values of the relative heat transfer and drag coefficients on the basic parameters of the shell-and-tube heat exchanger: the number and length of the tubes, the volume of the heat exchanger matrix, the coolant velocity in the heat exchanger matrix, coolant flow rate, power to pump coolant (or pressure drop, the amount of heat transferred, as well as the average logarithmic temperature difference. The paper gives an example to compare two promising heat transfer intensifiers in the tubes and shows that choosing the required efficiency criterion to search for optimal heat exchanger geometry is of importance. Analysis is performed to show that a dimpled surface will improve the effectiveness of the heat exchanger despite the relatively small value of the heat transfer intensification, while a significant increase in drag of other heat transfer enhancers negatively affects their thermalhydraulic efficiency. For example, when comparing the target functions of reducing the heat exchanger volume, the data suggest that application of dimpled surfaces in various fields of technology is possible. But there are also certain surfaces that can reduce the parameters of a heat exchanger. It is shown that further work development should be aimed at

Heat Exchangers for Utilization of the Heat of High-Temperature Geothermal Brines

Science.gov (United States)

Alkhasov, A. B.; Alkhasova, D. A.

2018-03-01

The basic component of two-circuit geothermal systems is the heat exchanger. When used in geothermal power systems, conventional shell-and-tube and plate heat exchangers cause problems related to the cleaning of the latter from salt-deposition and corrosion products. Their lifetime does not exceed, as a rule, 1 year. To utilize the heat of high-temperature geothermal brines, a heat exchanger of the "tube-in-tube" type is proposed. A heat exchanger of this design has been operated for several years in Ternair geothermal steam field; in this heat exchanger, the thermal potential of the saline thermal water is transferred to the fresh water of the secondary circuit of the heating system for apartment houses. The reduction in the weight and size characteristics of the heat exchangers is a topical problem that can be solved with the help of heat transfer enhancers. To enhance the heat transfer process in the heat exchanger, longitudinal ribbing of the heat exchange surface is proposed. The increase in the heat exchange surface from the heat carrier side by ribbing results in an increase in the amount of the heat transferred from the heating agent. The heat exchanger is easy to manufacture and is assembled out of components comprised of two concentrically positioned tubes of a definite length, 3-6 m, serially connected with each other. The method for calculation of the impact of the number and the size of the longitudinal ribs on the heat transfer in the well heat exchanger is presented and a criterion for the selection of the optimal number and design parameters of the ribs is formulated. To prevent the corrosion and salt deposition in the heat exchanger, the use of an effective OEDFK (oxyethylidenediphosphonic acid) agent is proposed. This agent has a long-lasting corrosion-inhibiting and antiscaling effect, which is explained by the formation of a strongly adhesive chelate layer difficult to wash off the surface. The passivating OEDFK layer is restored by periodical

Heat exchanger with layers of helical tubes provided with improved tube supports

International Nuclear Information System (INIS)

Carnoy, M.; Mathieu, B.; Renaux, C.

1986-01-01

The present heat exchanger comprises coaxial layers of helically wound tubes; these tubes are supported by support plates, each comprising a row of perforations through which the tubes of a same layer pass. Truncated sleeves are in compression around the tubes within the perforations and mounted on the support plates. Pins fix the plates of different layers together against transverse movement but allowing radial movement. The present invention finds an application with nuclear reactor steam generators [fr

DOE/ANL/HTRI heat exchanger tube vibration data bank

Energy Technology Data Exchange (ETDEWEB)

Halle, H.; Chenoweth, J.M.; Wambsganss, M.W.

1981-01-01

This addendum to the DOE/ANL/HTRI Heat Exchanger Tube Vibration Data Bank includes 16 new case histories of field experiences. The cases include several exchangers that did not experience vibration problems and several for which acoustic vibration was reported.

Nondestructive inspection of the tubes of TRIGA IPR-R1 reactor heat exchanger by eddy current testing

International Nuclear Information System (INIS)

Silva Junior, Silverio F.; Silva, Roger F.; Oliveira, Paulo F.; Barreto, Erika S.; Ribeiro, Isabela G.; Fraiz, Felipe C.

2013-01-01

The IPR-R1 TRIGA MARK 1 reactor is an open pool type reactor, cooled light water. It is used for research activities, personnel training and radioisotopes production, in operation since 1960 at the Nuclear Technology Development Center - CDTN/CNEN. It operates at a maximum thermal power of 100 kW and usually, the fuel cooling is done by natural circulation. If necessary, an external auxiliary cooling system, with a shell-and-tube type heat exchanger, can be used to improve the water heat removal. As part of the ageing management program of the reactor, a nondestructive evaluation of their heat exchanger stainless steel tubes will be performed, in order to verify its integrity. The examinations will be performed using the eddy current test method, which allows the detection and characterization of structural discontinuities in the wall of the tubes, if existing. For this purpose, probes and reference standards were designed and manufactured at CDTN facilities and test procedures were established and validated. In this paper, a description of the proposed infrastructure as well as the test methodology to be used in the examinations are presented and discussed. (author)

Numerical Investigation for Strengthening Heat Transfer Mechanism of the Tube-Row Heat Exchanger in a Compact Thermoelectric Generator

Science.gov (United States)

Zhang, Zheng; Chen, Zijian; Liu, Hongwu; Yue, Hao; Chen, Dongbo; Qin, Delei

2018-06-01

According to the basic principle of heat transfer enhancement, a 1-kW compact thermoelectric generator (TEG) is proposed that is suitable for use at high temperatures and high flow speeds. The associated heat exchanger has a tube-row structure with a guide-plate to control the thermal current. The heat exchanger has a volume of 7 L, and the TEG has a mass of 8 kg (excluding the thermoelectric modules (TEMs)). In this paper, the heat transfer process of the tube-row exchanger is modeled and analyzed numerically; and the influences of its structure on the heat transfer and temperature status of the TEMs are investigated. The results show that use of the thin - wall pipes and increase of surface roughness inside the pipes are effective ways to improve the heat transfer efficiency, obtain the rated surface temperature, and make the TEG compact and lightweight. Furthermore, under the same conditions, the calculated results are compared with the data of a fin heat exchanger. The comparison results show that the volume and mass of the tube-row heat exchanger are 19% and 33% lower than those of the fin type unit, and that the pressure drop is reduced by 16%. In addition, the average temperature in the tube-row heat exchanger is increased by 15°C and the average temperature difference is increased by 19°C; the tube-row TEG has a more compact volume and better temperature characteristics.

Numerical Investigation for Strengthening Heat Transfer Mechanism of the Tube-Row Heat Exchanger in a Compact Thermoelectric Generator

Science.gov (United States)

Zhang, Zheng; Chen, Zijian; Liu, Hongwu; Yue, Hao; Chen, Dongbo; Qin, Delei

2018-04-01

According to the basic principle of heat transfer enhancement, a 1-kW compact thermoelectric generator (TEG) is proposed that is suitable for use at high temperatures and high flow speeds. The associated heat exchanger has a tube-row structure with a guide-plate to control the thermal current. The heat exchanger has a volume of 7 L, and the TEG has a mass of 8 kg (excluding the thermoelectric modules (TEMs)). In this paper, the heat transfer process of the tube-row exchanger is modeled and analyzed numerically; and the influences of its structure on the heat transfer and temperature status of the TEMs are investigated. The results show that use of the thin - wall pipes and increase of surface roughness inside the pipes are effective ways to improve the heat transfer efficiency, obtain the rated surface temperature, and make the TEG compact and lightweight. Furthermore, under the same conditions, the calculated results are compared with the data of a fin heat exchanger. The comparison results show that the volume and mass of the tube-row heat exchanger are 19% and 33% lower than those of the fin type unit, and that the pressure drop is reduced by 16%. In addition, the average temperature in the tube-row heat exchanger is increased by 15°C and the average temperature difference is increased by 19°C; the tube-row TEG has a more compact volume and better temperature characteristics.

Compact heat exchanger for power plants

International Nuclear Information System (INIS)

Kinnunen, L.

2001-01-01

Vahterus Oy, located at Kalanti, has manufactured heat exchangers since the beginning of 1990s. About 90% of the equipment produced are exported. In the PSHE (Plate and Shell) solution of the Vahterus heat exchanger the heat is transferred by round plated welded to form a compact package, which is assembled into a cylindrical steel casing. The heat exchanger contains no gaskets or soldered joints, which eliminates the leak risks. Traditional heat exchanges are usually operated at higher temperatures and pressures, but the heat transfer capacities of them are lower. Plate heat exchangers, on the other hand, are efficient, but the application range of them is narrow. Additionally, the rubber gasket of the heat exchange plates, sealing the joints of the heat exchanging plates, does not stand high pressures or temperatures, or corroding fluids. The new welded plate heat exchanger combine the pressure and temperature resistance of tube heat exchangers and the high heat exchange capacity of plate heat exchangers. The new corrosion resisting heat exchanger can be applied for especially hard conditions. The operating temperature range of the PSHE heat exchanger is - 200 - 900 deg C. The pressure resistance is as high as 100 bar. The space requirement of PSHE is only one tenth of the space requirement of traditional tube heat exchangers. Adjusting the number of heat exchanging plates can change the capacity of the heat exchanger. Power range of the heat exchanger can be as high as 80 MW. Due to the corrosion preventive construction and the small dimension the PSHE heat exchanger can be applied for refrigerators using ammonia as refrigerant. These kinds of new Vahterus heat exchangers are in use in 60 countries in more than 2000 refrigerators

Constructal design of finned tubes used in air-cooled heat exchangers

Energy Technology Data Exchange (ETDEWEB)

Shokouhmand, Hossein; Mahjoub, Shoeib [University of Tehran, Tehran (Iran, Islamic Republic of); Salimpour, Mohammad Reza [Isfahan University of Technology, Isfahan (Iran, Islamic Republic of)

2014-06-15

The present study documents the constructal design and optimization of finned tubes used in air-cooled heat exchangers. The considered tubes are equipped with annular fins. The aim is to minimize the overall thermal resistance by morphing the geometry. The geometrical and thermo-physical parameters considered are the number of fins, ratio of fin height to tube diameter, Stanton number, ratio of fin conductivity to air conductivity, ratio of in-tube fluid conductivity to air conductivity and dimensionless pressure drop. Two constraints are applied in the optimization process: fixed overall volume of heat exchanger and fixed volume fraction of fin material. It is found that there exist optimal values for the number and the height of fins. Moreover, the optimal heat transfer has an extremum in a special volume fraction of fin material.

Constructal design of finned tubes used in air-cooled heat exchangers

International Nuclear Information System (INIS)

Shokouhmand, Hossein; Mahjoub, Shoeib; Salimpour, Mohammad Reza

2014-01-01

The present study documents the constructal design and optimization of finned tubes used in air-cooled heat exchangers. The considered tubes are equipped with annular fins. The aim is to minimize the overall thermal resistance by morphing the geometry. The geometrical and thermo-physical parameters considered are the number of fins, ratio of fin height to tube diameter, Stanton number, ratio of fin conductivity to air conductivity, ratio of in-tube fluid conductivity to air conductivity and dimensionless pressure drop. Two constraints are applied in the optimization process: fixed overall volume of heat exchanger and fixed volume fraction of fin material. It is found that there exist optimal values for the number and the height of fins. Moreover, the optimal heat transfer has an extremum in a special volume fraction of fin material.

Tube with helical grooving for a heat exchanger and its manufacturing process

International Nuclear Information System (INIS)

Yampolsky, J.S.

1980-01-01

This claim broadly concerns heat transfer tubes for heat exchangers of the kind described in the main patent specification and, in particular, a heat transfer tube and a process for manufacturing it. This tube includes a strip of metal, the opposite sides of which extend to form a certain number of longitudinal grooves of specific profile and height. This strip is helically wound and the lateral edges are joined butt to butt so as to be leak tight to fluids [fr

Thermodynamic optimization of a coiled tube heat exchanger under constant wall heat flux condition

International Nuclear Information System (INIS)

Satapathy, Ashok K.

2009-01-01

In this paper the second law analysis of thermodynamic irreversibilities in a coiled tube heat exchanger has been carried out for both laminar and turbulent flow conditions. The expression for the scaled non-dimensional entropy generation rate for such a system is derived in terms of four dimensionless parameters: Prandtl number, heat exchanger duty parameter, Dean number and coil to tube diameter ratio. It has been observed that for a particular value of Prandtl number, Dean number and duty parameter, there exists an optimum diameter ratio where the entropy generation rate is minimum. It is also found that with increase in Dean number or Reynolds number, the optimum value of the diameter ratio decreases for a particular value of Prandtl number and heat exchanger duty parameter.

Appendix to the thesis an experimental and numerical study of a jetfire stop material and a new helical flow heat exchanger

Energy Technology Data Exchange (ETDEWEB)

Austegard, Anders

1997-12-31

This thesis consists of two parts. Part 1: Experimental and numerical study of jetfire stop, and Part 2: Experimental and numerical study of a new kind of shell and tube heat exchanger with helical flow on shell side. Part 1 describes the development of the model for simulation of the temperature development through Viking jetfirestop. A simulation program is developed that calculates the temperature development through Viking jetfirestop. In the development of the model, measurements of reaction energy, pyrolysis and heat conductivity at low temperatures are made. The conductivity at higher temperatures and when pyrolysis reactions are going on is estimated experimentally and by numerical calculations. Full-scale jet fire test and small-scale xenon lamp experiments are made to test the simulation model. Part 2 contains the development of a model that simulate the fluid flow and heat transfer in a helical flow shell and tube heat exchanger. It consists of the development of a porosity model and a model for pressure drop and heat transfer as well as experiments in non-standard tube layouts. Results from the simulation program are compared with experiments on a helical flow shell and tube heat exchanger. This is a separate appendix volume, including computer codes and simulated results. 316 figs., 11 tabs.

Experiments on vibration of heat exchanger tube arrays in cross flow

International Nuclear Information System (INIS)

Blevins, R.D.; Gibert, R.J.; Villard, B.

1981-08-01

A series of tests have been made at the Commissariat a l'Energie Atomique, in cooperation with General Atomic Company, SAN DIEGO (U.S.A.) on the flow-induced vibration of heat exchanger tube bundles in cross flow. These tests were made in air on tube bundles which simulated heat exchangers in the high temperature gas cooled reactors. The tests were of two types. In the first type, an instrumented tube was inserted at various locations into a tube bundle. Measurements were made of pressure at a number of points along the tube and about the circumference of the tube. These measurements were processed to obtain the spectra of turbulent pressure fluctuations on the tube, the spanwise correlation and the lift force. The second set of tests was made on tube bundles with flexible tubes. As the flow velocity was increased, these tests clearly show an instability. Nine tube configurations were tested with both plastic and metallic tubes and the effect of tube-to-tube difference in natural frequency was investigated

Methods for tube attachment in a heat exchange equipment

International Nuclear Information System (INIS)

Shilin, O.V.; Vasil'ev, V.B.

1984-01-01

Two main ways of attaching tubes to tube panels in heat exchange equipment are analyzed: expanding and pulse method (by explosion, for instance). Labour-consumption and cost price for the fastening of brass, perlitic and corrosion-resistant tubes for both of the methods are presented. The extent of fitting out with equipment for tube fixing and ways of testing the joints for attachment are evaluated. Measures for improving the joint quality and introduction of the advanced technology are suggested

Theory and design of heat exchanger : air cooled plate, spiral heat exchanger

International Nuclear Information System (INIS)

Min, Ui Dong

1960-02-01

This book deals with air cooled heat exchanger, which introduces heat rejection system, wet surface cooler in new from, explanation of structure and design, materials, basic design like plenums chambers and fan ring, finned tube fouling factor, airflow in forced draft and fan design. It also tells of plate heat exchanger and spiral heat exchanger giving descriptions of summary, selection, basic design, device and safety function, maintenance, structure of plate heat exchanger, frames and connector plate and, basic things of spiral tube heat exchanger.

Effect of Tube Diameter on The Design of Heat Exchanger in Solar Drying system

Science.gov (United States)

Husham Abdulmalek, Shaymaa; Khalaji Assadi, Morteza; Al-Kayiem, Hussain H.; Gitan, Ali Ahmed

2018-03-01

The drying of agriculture product consumes a huge fossil fuel rates that demand to find an alternative source of sustainable environmental friendly energy such as solar energy. This work presents the difference between using solar heat source and electrical heater in terms of design aspect. A circular-finned tube bank heat exchanger is considered against an electrical heater used as a heat generator to regenerate silica gel in solar assisted desiccant drying system. The impact of tube diameter on the heat transfer area was investigated for both the heat exchanger and the electrical heater. The fin performance was investigated by determining fin effectiveness and fin efficiency. A mathematical model was developed using MATLAB to describe the forced convection heat transfer between hot water supplied by evacuated solar collector with 70 °C and ambient air flow over heat exchanger finned tubes. The results revealed that the increasing of tube diameter augments the heat transfer area of both heat exchanger and electrical heater. The highest of fin efficiency was around 0.745 and the lowest was around 0.687 while the fin effectiveness was found to be around 0.998.

2.5 MWT Heat Exchanger Designs for Passive DHRS in PGSFR

Energy Technology Data Exchange (ETDEWEB)

Kim, Dehee; Eoh, Jaehyuk; Lee, Tae-Ho [KAERI, Daejeon (Korea, Republic of)

2016-05-15

Decay Heat Removal System (DHRS) of PGSFR consists of two passive DHRS (PDHRS) trains and two active DHRS (ADHRS) trains. Recently, total heat removal capacity of the DHRS in the PGSFR has increased to 10 MWT from 4 MWT reflecting safety analysis results. Consequently, DHRS components including heat exchangers, dampers, electro-magnetic pump, fan, piping, expansion tank and stack have been newly designed. In this work, physical models and correlations to design two main components of the PDHRS, decay heat exchanger (DHX) and natural-draft sodium-to-air heat exchanger (AHX), are introduced and designed data are presented. Physical models and correlations applied for heat exchangers in the PDHRS design were introduced and design works using the SHXSA and AHXSA codes has been completed for 2.5 MWT decay heat removal capability. DHX and AHX are designed utilizing SHXSA and AHXSA codes, respectively. Those design codes have capability of thermal sizing and performance analysis for the shell-and-tube type and counter-current flow heat exchanger unit. Since both SHXSA and AHXSA codes are similar, following description is focused on the SHXSA code. A single flow channel associated with an individual heat transfer tube is basically considered for thermal sizing and then the calculation results and design variables regarding heat transfer and pressure drop, etc. are extended to whole tubes. Various correlations of heat transfer and pressure loss for the shell- and tubeside flows were implemented in the computer codes. The analysis domain is discretized into several control volumes and heat transfer and pressure losses are calculated in each control volume.

Numerical simulation of triple concentric-tube heat exchangers

Energy Technology Data Exchange (ETDEWEB)

Garcia-Valladares, O. [Centro de Investigacion en Energia (CIE), Universidad Nacional Autonoma de Mexico (UNAM), Privada Xochicalco S/N, Temixco, 62580, Morelos (Mexico)

2004-10-01

A detailed one-dimensional steady and transient numerical simulation of the thermal and fluid-dynamic behaviour of triple concentric-tube heat exchangers has been developed. The governing equations (continuity, momentum and energy) inside the inner tube and the annulus (inner and outer), together with the energy equations in the inner, intermediate and outermost tube wall and insulation, are solved iteratively in a segregated manner. The discretized governing equations in the zones with fluid flow are coupled using an implicit step by step method. This formulation requires the use of empirical information for the evaluation of convective heat transfer, shear stress and void fraction. An implicit central difference numerical scheme and a line-by-line solver was used in the inner and intermediate tube walls and the outermost tube wall with insulation. All the flow variables (enthalpies, temperatures, pressures, mass fractions, velocities, heat fluxes, etc.) together with the thermophysical properties are evaluated at each point of the grid in which the domain is discretized. Different numerical aspects and comparisons with results obtained from the technical literature are presented in order to verify and validate the model. (authors)

Main results of assessing integrity of RNPP-3 steam generator heat exchange tubes in accident management

International Nuclear Information System (INIS)

Shugajlo, Al-j P.; Mustafin, M.A.; Shugajlo, Al-r P.; Ryzhov, D.I.; Zhabin, O.I.

2017-01-01

Tubes integrity evaluation under accident conditions considering drain of SG and current technical state of steam exchange tubes is an important question regarding SG long-term operation and improvement of accident management strategy.The main investigation results prepared for heat exchange surface of RNPP-3 steam generator are presented in this research aimed at assessing integrity of heat exchange tubes under accident conditions, which lead to full or partial drain of heat exchange surface, in particular during station blackout.

The Ontario Hydro approach to assuring quality in nuclear heat exchanger tubing

International Nuclear Information System (INIS)

Maka, E.P.

1982-01-01

Ontario Hydro utilizes the CANDU PHWR reactor system. The heat transport system circulates pressurized heavy water through the reactor fuel channels to remove heat produced by the fission of uranium fuel. Heavy water is used for the heat transport medium because it is the most efficient liquid from the standpoint of neutron economy. The heat is carried by the reactor coolant to the steam generators where it is transferred to the light water side to form steam which drives the turbine generators. Many heat exchangers are incorporated in the heat transfer cycle. Their integrity is of prime importance both for the reliability of the power plant and for economic reasons since the loss of heavy water at $300/kg is a substantial penalty. This integrity depends largely on the quality of the heat exchanger tubing and where major heat exchangers are involved, it has been the Ontario Hydro policy to supply tubing to heat exchanger manufacturers on a ''free issue'' basis. This allows better control over the level of inspection perform

Performance of water source heat pump system using high-density polyethylene tube heat exchanger wound with square copper wire

Directory of Open Access Journals (Sweden)

Xin Wen Zhang

2015-07-01

Full Text Available Surface water source heat pump system is an energy-efficient heat pump system. Surface water heat exchanger is an important part of heat pump system that can affect the performance of the system. In order to enhance the performance of the system, the overall heat transfer coefficient (U value of the water exchanger using a 32A square copper coiled high-density polyethylene tube was researched. Comparative experiments were conducted between the performance of the coiled high-density polyethylene tube and the 32A smooth high-density polyethylene tube. At the same time, the coefficient of performance of the heat pump was investigated. According to the result, the U value of the coiled tube was 18% higher than that of the smooth tube in natural convection and 19% higher in forced convection. The coefficient of performance of the heat pump with the coiled tube is higher than that with the smooth tube. The economic evaluation of the coiled tube was also investigated.

Thermal Sizing of Heat Exchanger Tubes for Air Natural Convective Cooling System of Emergency Cooling Tank

Energy Technology Data Exchange (ETDEWEB)

Kim, Myoung Jun; Lee, Hee Joon [Kookmin Univ., Seoul (Korea, Republic of); Moon, Joo Hyung; Bae, Youngmin; Kim, Youngin [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2014-05-15

For the long operation of secondary passive cooling system, however, water level goes down by evaporation in succession at emergency cooling tank. At the end there would be no place to dissipate heat from condensation heat exchanger. Therefore, steam cooling heat exchanger is put on the top of emergency cooling tank to maintain appropriate water level by collecting evaporating steam. Steam cooling heat exchanger is installed inside an air chimney and evaporated steam is cooled down by air natural convection. In this study, thermal sizing of steam cooling heat exchanger under air natural convection was conducted by TSCON program for the design of experimental setup as shown in Fig. 2. Thermal sizing of steam cooling heat exchanger tube under air natural convection was conducted by TSCON program for the design of experimental setup. 25 - 1' tubes which has a length 1687 mm was determined as steam cooling heat exchanger at 2 kW heat load and 100 liter water pool in emergency cooling tank (experimental limit condition). The corresponding width of two tubes is 50 mm and has 5 by 5 tube array for heat exchanger.

Thermal Sizing of Heat Exchanger Tubes for Air Natural Convective Cooling System of Emergency Cooling Tank

International Nuclear Information System (INIS)

Kim, Myoung Jun; Lee, Hee Joon; Moon, Joo Hyung; Bae, Youngmin; Kim, Youngin

2014-01-01

For the long operation of secondary passive cooling system, however, water level goes down by evaporation in succession at emergency cooling tank. At the end there would be no place to dissipate heat from condensation heat exchanger. Therefore, steam cooling heat exchanger is put on the top of emergency cooling tank to maintain appropriate water level by collecting evaporating steam. Steam cooling heat exchanger is installed inside an air chimney and evaporated steam is cooled down by air natural convection. In this study, thermal sizing of steam cooling heat exchanger under air natural convection was conducted by TSCON program for the design of experimental setup as shown in Fig. 2. Thermal sizing of steam cooling heat exchanger tube under air natural convection was conducted by TSCON program for the design of experimental setup. 25 - 1' tubes which has a length 1687 mm was determined as steam cooling heat exchanger at 2 kW heat load and 100 liter water pool in emergency cooling tank (experimental limit condition). The corresponding width of two tubes is 50 mm and has 5 by 5 tube array for heat exchanger

EVALUASI KINERJA HEAT EXCHANGER DENGAN METODE FOULING F

Directory of Open Access Journals (Sweden)

Bambang Setyoko

2012-02-01

Full Text Available The performance of heat exchangers usually deteriorates with time as a result of accumulation of depositson heat transfer surfaces. The layer of deposits represents additional resistance to heat transfer and causesthe rate of heat transfer in a heat exchanger to decrease. The net effect of these accumulations on heattransfer is represented by a fouling factor Rf , which is a measure of the thermal resistance introduced byfouling.In this case, the type of fouling is the precipitation of solid deposits in a fluid on the heat transfer surface.The mineral deposits forming on the inner and the outer surfaces of fine tubes in the heat exchanger. Thefouling factor is increases with time as the solid deposits build up on the heat exchanger surface. Foulingincreases with increasing temperature and decreasing velocity.In this research, we obtain the coefisien clean overal 5,93 BTU/h.ft2.oF, Dirt factor 0,004 BTU/h.ft2 0F,Pressure drope in tube 2,84 . 10-3 Psi and pressure drope in shell 4,93 . 10-4 Psi.This result are less thanthe standard of parameter. Its means this Heat exchanger still clean relativity and can operate continousslywithout cleaning.

An experimental investigation on air-side performances of finned tube heat exchangers for indirect air-cooling tower

Directory of Open Access Journals (Sweden)

Du Xueping

2014-01-01

Full Text Available A tremendous quantity of water can be saved if the air cooling system is used, comparing with the ordinary water-cooling technology. In this study, two kinds of finned tube heat exchangers in an indirect air-cooling tower are experimentally studied, which are a plain finned oval-tube heat exchanger and a wavy-finned flat-tube heat exchanger in a cross flow of air. Four different air inlet angles (90°, 60 °, 45°, and 30° are tested separately to obtain the heat transfer and resistance performance. Then the air-side experimental correlations of the Nusselt number and friction factor are acquired. The comprehensive heat transfer performances for two finned tube heat exchangers under four air inlet angles are compared. For the plain finned oval-tube heat exchanger, the vertical angle (90° has the worst performance while 45° and 30° has the best performance at small ReDc and at large ReDc, respectively. For the wavy-finned flat-tube heat exchanger, the worst performance occurred at 60°, while the best performance occurred at 45° and 90° at small ReDc and at large ReDc, respectively. From the comparative results, it can be found that the air inlet angle has completely different effects on the comprehensive heat transfer performance for the heat exchangers with different structures.

Hydraulic Validation of the LHC Cold Mass Heat Exchanger Tube

CERN Document Server

Provenaz, P

1998-01-01

The knowledge of the helium mass flow vs. the fraction of the tube wetted by the liquid helium II in the heat exchanger is a crucial input parameter for the heat exchange since the heat flux is direct ly proportional to the wetted surface. In the range of liquid and gas velocities inside the heat exchanger, the liquid flow behaves like in an open channel. Looking at the flow equations for such a s ituation, the velocity depends on the fluid properties only by the friction factor which is a function of the Reynolds number. Thus it was decided to build an experiment with water in order to check t he open channel equations in the heat exchanger geometry. This paper shows the results for water and gives the extrapolation for helium.

Qualification of stainless steel for OTEC heat exchanger tubes

Energy Technology Data Exchange (ETDEWEB)

LaQue, F.L.

1979-01-01

The history of the AL-6X alloy is reviewed and its credentials as a candidate for use as tubing in Ocean Thermal Energy Conversion Heat Exchangers are examined. Qualification is based on results of accelerated tests using ferric chloride for resistance to crevice corrosion and pitting, long-time crevice corrosion and pitting tests in natural sea water and anticipated resistance to attack by ammonia and mixtures of ammonia and sea water. Since the alloy has no natural resistance to fouling by marine organisms, it must be able to accomodate action to prevent fouling by chlorination or to remove it by mechanical cleaning techniques or appropriate chemical cleaning methods. The satisfactory behavior indicated by the various accelerated and long-time corrosion tests has been confirmed by excellent performance of several million feet of tubing in condensers in coastal power plants. Early evaluation tests demonstrated the need for proper heat treatment to avoid the presence of a sigma phase, which promoted severe pitting of some, but not all, specimens in tests in natural sea water. The available data qualify the AL-6X alloy as being a satisfactory alternate to titanium for tubes in OTEC heat exchangers.

Transfer coefficients in elliptical tubes and plate fin heat exchangers

International Nuclear Information System (INIS)

Saboya, S.M.

1979-09-01

Mean transfer coefficients in elliptical tubes and plate fin heat exchangers were determined by application of heat and mass transfer analogy in conjunction with the naphthalene sublimation technique. The transfer coefficients are presented in a dimensionless form as functions of the Reynolds number. By using the least squares method analytical expressions for the transfer coefficients were determined with low scattering. (E.G.) [pt

Application of the Guided Wave Technique to the Heat Exchanger Tube in NPP

International Nuclear Information System (INIS)

Yang, Dong Soon; Kim, Hyung Nam; Yoo, Hyun Joo

2005-01-01

The heat exchanger tube is examined by the method of eddy current test(ECT) to identify the integrity of the nuclear power plant. Because ECT probe is moved through the tube inside to identify flaws, the ECT probe should be exchanged periodically due to the wear of probe surface in order to remove the noise form the ECT signal. Moreover, it is impossible to examine the tube by ECT method because the ECT probe can not move through the inside due to the deformation such as dent. Recently, the theory of guided wave was established and the equipment applying the theory has been actively developed so as to overcome the limitation of ECT method for the tube inspection of heater exchanger in nuclear power plant. The object of this study is to know the application of the guided wave technique to heat exchanger tube in NPP

Performance study of a fin and tube heat exchanger with different fin geometry

DEFF Research Database (Denmark)

Singh, Shobhana; Sørensen, Kim; Condra, Thomas Joseph

2016-01-01

This study analyses the effect of different fin geometries on the heat transfer and pressure loss characteristics of a fin and tube heat exchanger. A numerical investigation is carried out on liquid–gas type double-finned tube heat exchanger under cross-flow condition. Three different cross......-sections namely: a) Rectangular, b) Trapezoidal, c) Triangular are adopted to define the fin geometry. The CFD simulations are performed to incorporate coupled steady state conjugate heat transfer with the turbulent flow phenomenon for the Reynolds number in the range of 5000-13000. Dimensionless heat transfer...... models show that triangular fin geometry can provide higher heat transfer performance in comparison to the fins with rectangular and trapezoidal geometry with lower pressure loss and a bonus of 7.27% reduction in weight under similar operating conditions....

Influence of vibrations on heat-exchanger tubes. A literature survey

International Nuclear Information System (INIS)

Oddving, B.; Wiberg, J.

1965-05-01

During the last few years vibrations in heat-exchanger tubes have become a more and more serious problem due to increased demands for higher capacities of such components, which, for example, are included in nuclear power plants. These vibrations, which are most frequently induced by vortex shedding in the flow around the tubes, may sometimes cause impact fretting on the tubes and/or baffles where they are in contact with each other. Fretting may occur when two surfaces rub against each other under the influence of a vibrating movement, whereby the amplitudes are rather small (<0.25 mm). Some laboratory experiments have been reported with a combined impact and sliding movement, which is supposed to take place in heat exchangers. The influences of the clearance between the tube and baffle-hole surfaces, pressure normal to the contact surface, amplitude, frequency, time, atmosphere (also water) have been investigated for various material combinations. The finish of the tube and baffle-hole surfaces as well as the shape of the latter may also have an influence on the fretting phenomenon. However, any results from research on this matter have not been found in the literature so far. There are always difficulties in translating the above mentioned laboratory results into real operating conditions. In order to be able to judge whether a given heat exchanger might be subject to vibrational damages or not a few researchers have derived correlations between different flow-, design- and material parameters. That, on the basis of the design and actual operating conditions calculated value of such a correlation, will then indicate the risk of damages due to tube vibrations. (author)

An efficient and low resistant circumferential overlap trisection helical baffle heat exchanger with folded baffles

International Nuclear Information System (INIS)

Dong, Cong; Li, Dongshuang; Zheng, Youqu; Li, Guoneng; Suo, Yange; Chen, Yaping

2016-01-01

Highlights: • The novel cothHXf with circumferential overlap and folded baffles is first proposed. • The key sections of cylindrical and dumbbell are constructed to analyze local flow field characteristics. • The restricted leakage, easier to install and low resistant characteristics are emphasized. • The enhanced heat transfer mechanism of Dean Vortex secondary flow is analyzed. • A variety of comprehensive efficiency assessments are used. - Abstract: An efficient and low resistant circumferential overlap trisection helical baffle shell-and-tube heat exchanger with folded baffles (cothHXf) is presented. It is a modified trisection helical baffle heat exchanger with folded helical baffles for setting rods-and-spanning sleeves. It not only inherits all the merits of circumferential overlap helical baffle scheme, but also adds many additional advantages, such as supporting the inclined baffles with the least rods, simplifying the manufacturing process of spanning tubes and effectively inhibiting the reverse leakage at triangular areas between adjacent baffles. The improved flow characteristic and heat transfer enhancement mechanism of this heat exchanger were numerically investigated in comparison with conventional segmental baffles shell-and-tube heat exchanger (segHX). The flow fields within triangular area of adjacent baffles and nearby regions were depicted. The impacts of the folded baffles on shell-side helical flow, secondary vortex flow, and leakage pattern were analyzed. The distribution configurations of fields of velocity, pressure, temperature and local heat flow rate were revealed. The results show that the heat transfer performance and comprehensive performance evaluation indexes of the cothHXf are much better than those of the segHX while the pressure drop of the cothHXf is much lower than that of the segHX. The numerical simulation results of vivid distributions of flow and thermal fields of the cothHXf can provide theoretical basis for an

Numerical simulation of heat exchangers elliptical tubes and corrugated fins

International Nuclear Information System (INIS)

Borrajo Pérez, Rubén; González Bayón, Juan José; Menéndez Pérez, Alberto

2015-01-01

The intensified heat exchangers fins are widely used in the automotive and domestic industry. The low heat transfer coefficients on the air side are the main reason why these fins of heat exchangers need to be intensified. In this paper, the numerical simulation of a wavy fin type is made with elliptical tubes. The dimensions of the fin is in the range of those used in air conditioning equipment. The friction factor and the mass transfer coefficient as a function of the Reynolds number for this type of fin, always within the laminar regime is determined. The numerical model against experimental results published in the literature is validated. In addition the mechanisms that produce intensified heat transfer fin in such occur. (full text)

Effect of fin pitch and number of tube rows on the air side performance of herringbone wavy fin and tube heat exchangers

International Nuclear Information System (INIS)

Wongwises, Somchai; Chokeman, Yutasak

2005-01-01

An experimental study is conducted to investigate the effects of a fin pitch and number of tube rows on the air side performance of fin and tube heat exchangers having herringbone wavy fin configuration at various fin thicknesses. A total of 10 samples of fin and tube heat exchanger with a tube outside diameter of 9.53mm, transverse tube pitch of 25.4mm and longitudinal tube pitch of 19.05mm, having various fin pitches, number of tube rows and fin thicknesses, are tested in a well insulated open wind tunnel. The heat exchangers are made from aluminium plate finned, copper tube. Ambient air is used as a working fluid in the air side while hot water is used for the tube side. The results are presented as the variation of the Colburn factor and the friction factor with the Reynolds number based on the fin collar outside diameter (Re D c ). The experimental results reveal that the fin pitch has an insignificant effect on the heat transfer characteristic. The friction factor increases with increasing fin pitch when Re D c >2500, approximately. The Colburn factor and the friction factor decrease with increasing number of tube rows when Re D c <4000, approximately. These results remain the same when the fin thickness is changed

Analysis of radiative heat transfer impact in cross-flow tube and fin heat exchangers

Directory of Open Access Journals (Sweden)

Hanuszkiewicz-Drapała Małgorzata

2016-03-01

Full Text Available A cross-flow, tube and fin heat exchanger of the water – air type is the subject of the analysis. The analysis had experimental and computational form and was aimed for evaluation of radiative heat transfer impact on the heat exchanger performance. The main element of the test facility was an enlarged recurrent segment of the heat exchanger under consideration. The main results of measurements are heat transfer rates, as well as temperature distributions on the surface of the first fin obtained by using the infrared camera. The experimental results have been next compared to computational ones coming from a numerical model of the test station. The model has been elaborated using computational fluid dynamics software. The computations have been accomplished for two cases: without radiative heat transfer and taking this phenomenon into account. Evaluation of the radiative heat transfer impact in considered system has been done by comparing all the received results.

Devise of an exhaust gas heat exchanger for a thermal oil heater in a palm oil refinery plant

Science.gov (United States)

Chucherd, Panom; Kittisupakorn, Paisan

2017-08-01

This paper presents the devise of an exhaust gas heat exchanger for waste heat recovery of the exhausted flue gas of palm oil refinery plant. This waste heat can be recovered by installing an economizer to heat the feed water which can save the fuel consumption of the coal fired steam boiler and the outlet temperature of flue gas will be controlled in order to avoid the acid dew point temperature and protect the filter bag. The decrease of energy used leads to the reduction of CO2 emission. Two designed economizer studied in this paper are gas in tube and water in tube. The gas in tube exchanger refers to the shell and tube heat exchanger which the flue gas flows in tube; this designed exchanger is used in the existing unit. The new designed water in tube refers to the shell and tube heat exchanger which the water flows in the tube; this designed exchanger is proposed for new implementation. New economizer has the overall coefficient of heat transfer of 19.03 W/m2.K and the surface heat transfer area of 122 m2 in the optimized case. Experimental results show that it is feasible to install economizer in the exhaust flue gas system between the air preheater and the bag filter, which has slightly disadvantage effect in the system. The system can raise the feed water temperature from 40 to 104°C and flow rate 3.31 m3/h, the outlet temperature of flue gas is maintained about 130 °C.

Potential for ultrasonic inspection of heat exchanger tubes

International Nuclear Information System (INIS)

Ward, M.J.

1980-01-01

Preliminary results of a program to develop an ultrasonic inspection method for heat-exchanger tubes, to be used as alternative or complementary to eddy-curent testing were sufficiently promising to warrant further study. Problems were encountered in adapting a standard commercial transducer and a custom-made transducer to provide full 360 degree coverage of an area for in-service inspection, but it might be possible to overcome these problems. The results showed it might prove impossible to design a transducer to handle the tight U-bends in some heat exchangers. The most promising area of application for ultrasonic inspection was found to be around the tubesheet. (DN)

Experimental investigation of water sprayed finned heat exchanger tube bundles

International Nuclear Information System (INIS)

Sommer, A.

1987-07-01

Experimental investigations have been made to study the performance of two finned tube-bundle heat exchangers (FORGO type) when wetted by water sprays. The heat exchangers are designed to cool water in a dry cooling tower. The test-elements had a frontal area of 1 m 2 . The water sprays were created by 20 nozzles, 200 mm in front of the heat exchangers. Air velocities at the inlet of the coolers were in the range 0,8 m/s to 12 m/s and initial temperature differences ITD reached 45 degrees C. The test facility was designed to determine the combined latent and sensible heat fluxes in the wetted heat exchanger, the airside pressure drop and the air humidity and temperature at the exchanger inlet and outlet, and to measure the weight of the water wetting the cooler's surface. The sprayed test elements were investigated in different positions, but most of the experiments were carried out in the position with the fins horizontal

Active heat exchange system development for latent heat thermal energy storage

Science.gov (United States)

Lefrois, R. T.; Mathur, A. K.

1980-01-01

Five tasks to select, design, fabricate, test and evaluate candidate active heat exchanger modules for future applications to solar and conventional utility power plants were discussed. Alternative mechanizations of active heat exchange concepts were analyzed for use with heat of fusion phase change materials (PCMs) in the temperature range of 250 to 350 C. Twenty-six heat exchange concepts were reviewed, and eight were selected for detailed assessment. Two candidates were selected for small-scale experimentation: a coated tube and shell heat exchanger and a direct contact reflux boiler. A dilute eutectic mixture of sodium nitrate and sodium hydroxide was selected as the PCM from over 50 candidate inorganic salt mixtures. Based on a salt screening process, eight major component salts were selected initially for further evaluation. The most attractive major components in the temperature range of 250 to 350 C appeared to be NaNO3, NaNO2, and NaOH. Sketches of the two active heat exchange concepts selected for test are given.

Experimental evaluation of sodium to air heat exchanger performance

International Nuclear Information System (INIS)

Vinod, V.; Pathak, S.P.; Paunikar, V.D.; Suresh Kumar, V.A.; Noushad, I.B.; Rajan, K.K.

2013-01-01

Highlights: ► Sodium to air heat exchangers are used to remove the decay heat produced in fast breeder reactor after shutdown. ► Finned tube sodium to air heat exchanger with sodium on tube side was tested for its heat transfer performance. ► A one dimensional computer code was validated by the experimental data obtained. ► Non uniform sodium and air flow distribution was present in the heat exchanger. - Abstract: Sodium to air heat exchangers (AHXs) is used in Prototype Fast Breeder Reactor (PFBR) circuits to reject the decay heat produced by the radioactive decay of the fission products after reactor shutdown, to the atmospheric air. The heat removal through sodium to air heat exchanger maintains the temperature of reactor components in the pool within safe limits in case of non availability of normal heat transport path. The performance of sodium to air heat exchanger is very critical to ensure high reliability of the decay heat removal systems in sodium cooled fast breeder reactors. Hence experimental evaluation of the adequacy of the heat transfer capability gives confidence to the designers. A finned tube cross flow sodium to air heat exchanger of 2 MW heat transfer capacity with sodium on tube side and air on shell side was tested in the Steam Generator Test Facility at Indira Gandhi Center for Atomic Research, India. Heat transfer experiments were carried out with forced circulation of sodium and air, which confirmed the adequacy of heat removal capacity of the heat exchanger. The testing showed that 2.34 MW of heat power is transferred from sodium to air at nominal flow and temperature conditions. A one dimensional computer code developed for design and analysis of the sodium to air heat exchanger was validated by the experimental data obtained. An equivalent Nusselt number, Nu eq is derived by approximating that the resistance of heat transfer from sodium to air is contributed only by the film resistance of air. The variation of Nu eq with respect

Heat exchanger

International Nuclear Information System (INIS)

Drury, C.R.

1988-01-01

A heat exchanger having primary and secondary conduits in heat-exchanging relationship is described comprising: at least one serpentine tube having parallel sections connected by reverse bends, the serpentine tube constituting one of the conduits; a group of open-ended tubes disposed adjacent to the parallel sections, the open-ended tubes constituting the other of the conduits, and forming a continuous mass of contacting tubes extending between and surrounding the serpentine tube sections; and means securing the mass of tubes together to form a predetermined cross-section of the entirety of the mass of open-ended tubes and tube sections

Study of heat transfer and pressure drop characteristics of air heat exchanger using PCM for free cooling applications

Directory of Open Access Journals (Sweden)

Kalaiselvam Sivakumar

2016-01-01

Full Text Available Free cooling is the process of storing the cool energy available in the night ambient air and using it during the day. The heat exchanger used in this work is a modular type which is similar to the shell and tube heat exchanger. The shell side is filled with Phase Change Materials (PCM and air flow is through the tubes in the module. The modules of the heat exchanger are arranged one over other with air spacers in between each module. The air space provided in between the module in-creases the retention time of the air for better heat transfer. Transient Computational Fluid Dynamics modeling is carried out for single air passage in a modular heat exchanger. It shows that the PCM phase transition time in the module in which different shape of fins is adopted. The module with rectangular fins has 17.2 % reduction in solidification compared with the plain module. Then steady state numerical analysis is accomplished to the whole module having the fin of high heat transfer, so that pressure drop, flow and thermal characteristics across the module and the air spacers are deter-mined for various air inlet velocities of 0.4 to 1.6 m/s. To validate the computational results, experiments are carried out and the agreement was found to be good.

Fretting-wear damage of heat exchanger tubes: a proposed damage criterion based on tube vibration response

International Nuclear Information System (INIS)

Yetisir, M.; McKerrow, E.; Pettigrew, M.J.

1997-01-01

A simple criterion is proposed to estimate fretting-wear damage in heat exchanger tubes with clearance supports. The criterion is based on parameters such as vibration frequency, mid-span vibration amplitude, span length, tube mass and an empirical wear coefficient. It is generally accepted that fretting-wear damage is proportional to a parameter called work-rate. Work-rate is a measure of the dynamic interaction between a vibrating tube and its supports. Due to the complexity of the impact-sliding behavior at the clearance-supports, work-rate calculations for heat exchanger tubes require specialized non-linear finite element codes. These codes include contact models for various clearance-support geometries. Such non-linear finite element analyses are complex, expensive and time consuming. The proposed criterion uses the results of linear vibration analysis (i.e., vibration frequency and mid-span vibration amplitude due to turbulence) and does not require a non-linear analysis. It can be used by non-specialists for a quick evaluation of the expected work-rate, and hence, the fretting-wear damage of heat exchanger tubes. The proposed criterion was obtained from an extensive parametric study that was conducted using a non-linear finite element program. It is shown that, by using the proposed work-rate criteria, work-rate can be estimated within a factor of two. This result, however, requires further testing with more complicated flow patterns. (author)

Heat transfer and flow characteristics around a finned-tube bank heat exchanger in fluidized bed

International Nuclear Information System (INIS)

Honda, Ryosuke; Umekawa, Hisashi; Ozawa, Mamoru

2009-01-01

Principal heat transfer mechanisms in a fluidized bed have been classified into three categories, i.e. solid convection, gas convection and radiation. Among these mechanisms, the solid convection is a dominant mechanism in the bubbling fluidized bed. This solid convection is substantially caused by the bubble movement, thus the visualization of the void fraction distribution becomes a very useful method to understand the characteristics of the fluidized-bed heat exchanger. In this study, the heat transfer coefficient and the void fraction around the heat transfer tube with annuler fin were measured. For the quantitative measurement of the void fraction, neutron radiography and image processing technique were employed. Owing to the existence of the annuler fin, the restriction of the particle movements was put. This restriction suppressed the disturbance caused by tubes, and the influence of the tube arrangement on the flow and heat transfer characteristics could be clearly expressed.

Heat transfer and flow characteristics around a finned-tube bank heat exchanger in fluidized bed

Energy Technology Data Exchange (ETDEWEB)

Honda, Ryosuke [Department of Mechanical Engineering, Kansai University, 3-3-35 Yamate-cho, Suita, Osaka 564-8680 (Japan); Umekawa, Hisashi [Department of Mechanical Engineering, Kansai University, 3-3-35 Yamate-cho, Suita, Osaka 564-8680 (Japan)], E-mail: umekawa@kansai-uac.jp; Ozawa, Mamoru [Department of Mechanical Engineering, Kansai University, 3-3-35 Yamate-cho, Suita, Osaka 564-8680 (Japan)

2009-06-21

Principal heat transfer mechanisms in a fluidized bed have been classified into three categories, i.e. solid convection, gas convection and radiation. Among these mechanisms, the solid convection is a dominant mechanism in the bubbling fluidized bed. This solid convection is substantially caused by the bubble movement, thus the visualization of the void fraction distribution becomes a very useful method to understand the characteristics of the fluidized-bed heat exchanger. In this study, the heat transfer coefficient and the void fraction around the heat transfer tube with annuler fin were measured. For the quantitative measurement of the void fraction, neutron radiography and image processing technique were employed. Owing to the existence of the annuler fin, the restriction of the particle movements was put. This restriction suppressed the disturbance caused by tubes, and the influence of the tube arrangement on the flow and heat transfer characteristics could be clearly expressed.

Numerical investigation of conjugate heat transfer and flow performance of a fin and tube heat exchanger with vortex generators

DEFF Research Database (Denmark)

Singh, Shobhana; Sørensen, Kim

2017-01-01

Vortex generator is considered as an effective device for augmentation of the thermal-hydraulic performance of a heat exchanger. The aim of present study is to examine the influence of vortex generators on a double fin and tube heat exchanger performance. Vortex generator of rectangular winglet...

Efek Perbedaan Jumlah dan Material Tube pada Distribusi Temperatur Tube Heat Exchanger dalam Kompor (Studi Kasus Di Industri Tempe Kecamatan Tenggilis Mejoyo Surabaya

Directory of Open Access Journals (Sweden)

Putu Angga Kristyawan

2013-09-01

Full Text Available Pemakaian heat exchanger pada kompor industri tempe di kelurahan Tenggilis Mejoyo Surabaya mengaplikasikan tube heat exchanger dengan jumlah tube 4 dan material tembaga. Pada pemakaian awal mampu memperlama penggunaan bahan bakar hingga 3 hari. Proses produksi heat exchanger memerlukan biaya hingga 2,5 juta rupiah. Untuk dapat mengatasi masalah tersebut maka dilakukan penelitian tentang performansi heat exchanger dengan memvariasikan material dan jumlah tube. Masalah ini disimulasikan dengan computational fluid dynamics. Simulasi dilakukan pada jumlah grid 388149 dan model turbulensi dengan nilai deviasi terhadap temperatur ukur sebesar 1,0%. Hasil penelitian menunjukkan bahwa performansi dengan jumlah tube 6 dan material besi memiliki performansi yang hanya berbeda sebesar 2395,188 Watt dan nilai temperatur keluaran hanya berbeda 2,338 K dengan 4 tube tembaga. Nilai investasi 6 tube besi juga lebih rendah dibandingkan dengan 4 tube tembaga senilai Rp 4.335.866,00 dan perbedaan nilai payback period hingga 4,22 bulan.

Theory and design of heat exchanger : Double pipe and heat exchanger in abnormal condition

International Nuclear Information System (INIS)

Min, Ui Dong

1996-02-01

This book introduces theory and design of heat exchanger, which includes HTRI program, multiple tube heat exchanger external heating, theory of heat transfer, basis of design of heat exchanger, two-phase flow, condensation, boiling, material of heat exchanger, double pipe heat exchanger like hand calculation, heat exchanger in abnormal condition such as Jackets Vessel, and Coiled Vessel, design and summary of steam tracing.

Performance of Helical Coil Heat Recovery Exchanger using Nanofluid as Coolant

Directory of Open Access Journals (Sweden)

Navid Bozorgan

2015-07-01

Full Text Available Nanofluids are expected to be a promising coolant condidate in chemical processes for heat transfer system size reduction. This paper focuses on reducing the number of turns in a helical coil heat recovery exchanger with a given heat exchange capacity in a biomass heating plant using γ-Al2O3/n-decane nanofluid as coolant. The nanofluid flows through the tubes and the hot n-hexane flows through the shell. The numerical results show that using nanofluid as coolant in a helical coil heat exchanger can reduce the manufacturing cost of the heat exchanger and pumping power by reducing the number of turns of the coil.

Numerical Analysis for Heat Transfer Characteristics of Elliptic Fin-Tube Heat Exchanger with Various Shapes

Energy Technology Data Exchange (ETDEWEB)

Yoo, Jae Hwan; Yoon, Jun Kyu [Gachon Univ., Seongnam (Korea, Republic of)

2013-04-15

In this study, the characteristics of the heat transfer coefficient and pressure drop were numerically analyzed according to the axis ratio (A R), pitch, location of vortex generator, and bump phase of the tube surface about an elliptical fin-tube heat exchanger. The boundary condition for CAD analysis was decided as a tube surface temperature of 348 K and inlet air velocity of 1.5 m/s. RCM 7th turbulent model was chosen as the numerical analysis for the sensitivity level. The analysis results indicated that the A R and transverse pitch decreased whereas the heat transfer coefficient increased. On the other hand, there was little difference in the longitudinal pitch. Furthermore, the heat transfer rate was more favorable when the vortex generator was located in front of the tube. Also, the bump phase of the tube surface indicated that the pressure drop and heat transfer were more favorable with the circle type than with the serrated type.

Experimental study of heat transfer in a transverse flow around the heat exchanger tubes bank by lead

International Nuclear Information System (INIS)

Berezin, A.N.; Grabezhnaya, V.A.; Mikheev, A.S.; Parfenov, A.S.

2014-01-01

The results of the work to determine the heat transfer coefficient in crossflow by lead of pipes are presented. The study was conducted at supercritical pressure in the water circuit. There was a significant inequality in the distribution of the heat flow in different rows of the bundle of heat exchange tubes of corridor location at crossflow their lead. The experimentally determined heat transfer coefficients from the lead differ substantially from those generally accepted recommendations for the calculation of heat transfer at cross flow of rod bundle by liquid metal. The experimental results are close to those obtained earlier on the model with cross flow of heat exchanger tubes bundle by lead alloy with bismuth [ru

High temperature technological heat exchangers and steam generators with helical coil assembly tube bundle

International Nuclear Information System (INIS)

Korotaev, O.J.; Mizonov, N.V.; Nikolaevsky, V.B.; Nazarov, E.K.

1990-01-01

Analysis of thermal hydraulics characteristics of nuclear steam generators with different tube bundle arrangements and waste heat boilers for ammonia production units was performed on the basis of operating experience results and research and development data. The present report involves the obtained information. The estimations of steam generator performances and repair-ability are given. The significant temperature profile of the primary and secondary coolant flows are attributed to all steam generator designs. The intermediate mixing is found to be an effective means of temperature profile overcoming. At present the only means to provide an effective mixing in heat exchangers of the following types: straight tubes, field tubes, platen tubes and multibank helical coil tubes (with complicated bend distribution along their length) are section arrangements in series in conjunction with forced and natural mixing in connecting lines. Development of the unificated system from mini helical coil assemblies allows to design and manufacture heat exchangers and steam generators within the wide range of operating conditions without additional expenses on the research and development work

Implications of fin profiles on overall performance and weight reduction of a fin and tube heat exchanger

DEFF Research Database (Denmark)

Singh, Shobhana; Sørensen, Kim; Simonsen, Anders Schou

2017-01-01

Fin and tube heat exchangers are being used in several industrial applications by means of novel design and optimized performance. Improvements in geometric design may deliver energy efficient and cost-effective heat exchanger performance with reduced weight. In this paper, a systematic study...... on a cross-flow type fin and tube heat exchanger design for a waste heat recovery application is conducted. The geometric profile of the fin is characterized by a dimensionless design variable named aspect ratio which is parametrically varied to obtain different profiles. Two cases, case-I, and case......,000 using computational fluid dynamics. The numerical results obtained for the reference fin profile are verified with the experimental correlations. Dimensionless parameters such as Nusselt number, Euler number, and efficiency index are calculated to predict the overall performance of the heat exchanger...

An experimental study of trans-critical CO2 water–water heat pump using compact tube-in-tube heat exchangers

International Nuclear Information System (INIS)

Jiang, Yuntao; Ma, Yitai; Li, Minxia; Fu, Lin

2013-01-01

Highlights: • Thermodynamic analyses of transcritical CO 2 cycle with and without IHX are provided. • A transcritical CO 2 heat pump system adopts compact tube-in-tube heat exchangers. • Experiment results of systems with and without IHX have been analyzed and compared. • IHX can improve the performance of the transcritical CO 2 heat pump system. - Abstract: A transcritical CO 2 water–water heat pump system is introduced in this study, which employs compact tube-in-tube evaporator and gas cooler. Its primary test standards and operating conditions are introduced. Under test conditions, experiments have been carried out with compression cycles with and without internal heat exchanger (IHX). Experiment results have been analyzed and compared, showing that IHX can improve the coefficient of performance of the system. The analyses are done mainly on the variations of outlet CO 2 temperature of the gas cooler, compressor discharge pressure, compressor lubricant temperature, hot water mass flow rate, etc. When the inlet water temperature of the gas cooler is 15 °C, 20 °C, 25 °C respectively, the hot water temperature ranges from 45 °C to 70 °C, the relative COP h (coefficient of performance when heating) change index (RCI COP ) of the heat pump system with IHX is about 3.5–8% higher than that without IHX. The relative capacity change index (RCI Q ) of the heat pump system with IHX is about 5–10% higher than that without IHX. Temperature of CO 2 increases at the outlet of the gas cooler when the outlet water temperature of the gas cooler increases. Lowering the outlet CO 2 temperature of the gas cooler is an important way to improve the performance of the system

Various methods to improve heat transfer in exchangers

Directory of Open Access Journals (Sweden)

Pavel Zitek

2015-01-01

Full Text Available The University of West Bohemia in Pilsen (Department of Power System Engineering is working on the selection of effective heat exchangers. Conventional shell and tube heat exchangers use simple segmental baffles. It can be replaced by helical baffles, which increase the heat transfer efficiency and reduce pressure losses. Their usage is demonstrated in the primary circuit of IV. generation MSR (Molten Salt Reactors. For high-temperature reactors we consider the use of compact desk heat exchangers, which are small, which allows the integral configuration of reactor. We design them from graphite composites, which allow up to 1000°C and are usable as exchangers: salt-salt or salt-acid (e.g. for the hydrogen production. In the paper there are shown thermo-physical properties of salts, material properties and principles of calculations.

Separately removable tubes in heavy duty heat exchanger assemblies

International Nuclear Information System (INIS)

Neudeck, G.T.

1980-01-01

The invention is directed to removable heat exchanger tube assemblies in heavy duty equipment radiators in which the tubes are each separately removable if they become defective in service. An inwardly facing annular ledge or abutment is molded into the inside diameter of each upper and lower sealing member to receive the respective ends of the tubes and prevent vertical movement of the tubes in service. A flange or shoulder is also provided on the lower portions of each tube and engages the inside of the lower sealing member to further restrain downward movement of the tubes in service. Each tube may be removed by pushing the tube upwardly to overcome the upper ledge abutment and thereby lift the tube free of the lower seal. Each tube may then be removed sidewise from the radiator. Variations of the removable sealing arrangement can be made and are described herein

A novel investigation of heat transfer characteristics in rifled tubes

Science.gov (United States)

Jegan, C. Dhayananth; Azhagesan, N.

2018-05-01

The experimental investigation of heat transfer of water flowing in a rifled tube was explored at different pressures and at various operating conditions in a rifled tube heat exchanger. The specifications for the inner and outer diameters of the inner tube are 25.8 and 50.6 mm, respectively. The working fluids used in shell side and tube side are cold and hot water. The rifled tube was made of the stainless steel with 4 ribs, 50.6 mm outer diameter, 0.775 mm rib height, 58o helix angle and the length 1500 mm. The effect of pressure, wall heat flux and friction factor were discussed. The results confirm that even at low pressures the rifled tubes has an obvious enhancement in heat transfer compared with smooth tube. Results depicts that the Nusselt number increases with Reynolds number and the friction factor decreases with increase in Reynolds number and the heat transfer rate is higher for the rifled tube when compared to smooth tube, because of strong swirl flow due to centrifugal action. It also confirms that, the friction factor obtained from the rifled tube is significantly higher than that of smooth tube.

An advanced straight tube heat exchanger in which a fluid flows at variable and elevated temperatures

International Nuclear Information System (INIS)

Mauget, C.; Benoit, G.; Stalport, G.

1993-01-01

Straight tube heat exchangers are used as steam generators in nuclear reactors such as in fast neutron nuclear power plants; elevated and highly variable temperatures induce very high thermal expansion constraints in these long straight tubes. In order to avoid the expansion problems, an expansion bellow is disposed between the heat exchanger and the collector tubular plate in such a way that the bundle differential expansions may be absorbed

Basis of the tubesheet heat exchanger design rules used in the French pressure vessel code

International Nuclear Information System (INIS)

Osweiller, F.

1990-01-01

For about 40 years most tubesheet heat exchangers have been designed according to the standards of TEMA. Partly due to their simplicity, these rules do not assure a safe heat-exchangers design in all cases. This is the main reason why new tubesheet design rules were developed in 1981 in France for the French pressure vessel code CODAP. For fixed tubesheet heat exchangers the new rules account for the elastic rotational restraint of the shell and channel at the outer edge of the tubesheet. For floating-head and U- tube exchangers an approach was selected with some modifications. In both cases the tubesheet is replaced by an equivalent solid plate with adequate effective elastic constants, and the tube bundle is simulated by an elastic foundation. The elastic restraint at the edge of the tubesheet due the shell and channel is accounted for in different ways in the two types of heat exchangers. The purpose of the paper is to present the main basis of these rules and to compare them to TEMA rules

Design and technology parameters influence on durability for heat exchangers tube to tubesheet joints

Science.gov (United States)

Ripeanu, R. G.

2017-02-01

The main failures of heat exchangers are: corrosion of tubes and jacket, tubes blockage and failures of tube to tubesheet joints also by corrosion. The most critical zone is tube to tubesheet joints. Depending on types of tube to tubesheet joints, in order to better respect conditions of tension and compression, this paper analyses the tubesheet holes shapes, smooth and with a grove, on corrosion behavior. In the case of welding tubes with tubesheet, welding parameters modify corrosion behavior. Were realized welded joints by three welding regimes and tested at corrosion in two media, tap water and industrial water. Were tested also samples made of smooth tubes, finned tubes and tubes coated with a passive product as applied by a heat exchanger manufacturer. For all samples, the roughness parameters were measured, before and after the corrosion tests. The obtained corrosion rates show that stress values and their distribution along the joint modify the corrosion behavior. The optimum welding parameters were established in order to increase the joint durability. The paper has shown that passive product used is not proper chosen and the technology of obtaining rolled thread pipes diminishes tubes’ durability by increasing the corrosion rate.

Parametric study of a capillary tube-suction line heat exchanger in a transcritical CO2 heat pump cycle

International Nuclear Information System (INIS)

Agrawal, Neeraj; Bhattacharyya, Souvik

2008-01-01

The capillary tube in a transcritical CO 2 system behaves differently as temperature and pressure are two independent parameters unlike those in a sub-critical cycle. A capillary tube-suction line heat exchanger (CL-SLHX) in a transcritical vapour compression cycle considering homogeneous two-phase flow is modelled in this study based on mass, energy and momentum equations. Effects of gas cooler temperature, evaporator temperature and internal diameter of capillary tube are investigated. Heat transfer rate is observed to be influenced by refrigerant quality, mass flow rate and the prevailing temperature difference. Heat transfer rate variation with gas cooler temperature is unique, recording an initial increase followed by a decrease. Frictional pressure drop influences the heat transfer; consequently, chances of re-condensation of refrigerant vapour are very marginal. Larger diameter of capillary tube leads to increase in refrigerant mass flow rate and increase in heat transfer rate as well. Shorter inlet adiabatic capillary length with larger heat exchanger length is better for heat transfer. This study is an attempt to dispel the scepticism prevailing in transcritical CO 2 system community overemphasising the need for a throttle valve to control the optimum discharge pressure

On the dynamic spatial response of a heat exchanger tube with intermittent baffle contacts

International Nuclear Information System (INIS)

Rogers, R.J.; Pick, R.J.

1976-01-01

Flow-induced vibration in heat exchanger tubes can result in fretting wear at the baffle supports and subsequent tube failure. As one step in correlating the random flow excitation to the rate of fretting wear, this paper presents a dynamic finite element technique for predicting the motions and baffle contact forces of a single heat exchanger tube. Using a modal superposition approach, the modal equations of motion are generated and numerically integrated. The predicted results are compared with experimental data for both planar and spatial vibration of harmonically excited cantilevered beams with a clearance support at the free end. (Auth.)

3D numerical simulation of fluid–solid coupled heat transfer with variable property in a LBE-helium heat exchanger

Energy Technology Data Exchange (ETDEWEB)

Chen, Fei, E-mail: chenfei@iet.cn [Institute of Engineering Thermophysics, Chinese Academy of Sciences, 11 Beisihuanxi Road, Beijing 100190 (China); North China University of Water Resources and Electric Power, 36 Beihuan Road, Zhengzhou, Henan 450011 (China); Cai, Jun, E-mail: caijun@iet.cn [Institute of Engineering Thermophysics, Chinese Academy of Sciences, 11 Beisihuanxi Road, Beijing 100190 (China); Li, Xunfeng, E-mail: lixunfeng@iet.cn [Institute of Engineering Thermophysics, Chinese Academy of Sciences, 11 Beisihuanxi Road, Beijing 100190 (China); Huai, Xiulan, E-mail: hxl@iet.cn [Institute of Engineering Thermophysics, Chinese Academy of Sciences, 11 Beisihuanxi Road, Beijing 100190 (China); Wang, Yongwei, E-mail: wangyongwei@iet.cn [Institute of Engineering Thermophysics, Chinese Academy of Sciences, 11 Beisihuanxi Road, Beijing 100190 (China)

2014-07-01

Highlights: • Heat transfer in heat exchanger can be improved by increasing helium's flow rate. • The outlet temperature of helium decreases with increasing helium's flow rate. • Balance is necessary between good heat transfer and high helium outlet temperature. - Abstract: LBE-helium experimental loop of ADS (LELA) and LBE-helium heat exchanger have been designed and constructed with the supporting of the “ADS Transmutation System” project of Chinese Academy of Sciences. In order to investigate the flow and heat transfer characteristics between LBE and helium, 3D numerical simulation of fluid–solid coupled heat transfer with variable property in the LBE-helium heat exchanger is conducted in the present study. The effects of mass-flow-rates of helium and LBE in the shell-side and tube-side on the heat transfer performance are addressed. It is found that the heat transfer performance can be significantly improved by increasing helium mass-flow-rate in the shell-side. In order to easily and quickly obtain the outlet temperatures of helium and LBE, a concept of modified effectiveness is introduced and correlated as the function of tube-side to shell-side heat capacity rate ratio. The results show that the outlet temperature of helium decreases with increasing helium mass-flow-rate. Therefore, considering the utilization of high-temperature helium in the future, for example power generation, there should be a tradeoff between good heat transfer performance and high outlet helium temperature when confirming helium mass-flow-rate.

Modeling and analysis of thermal damping in heat exchanger tube bundles

Energy Technology Data Exchange (ETDEWEB)

Khushnood, Shahab, E-mail: seeshahab@yahoo.co [University of Engineering and Technology, Taxila (Pakistan); Khan, Zaffar Muhammad, E-mail: mafzmlk@hotmail.co [National University of Sciences and Technology, Rawalpindi (Pakistan); Malik, Muhammad Afzaal [National University of Sciences and Technology, Rawalpindi (Pakistan); Iqbal, Qamar, E-mail: qamarch@yahoo.co [University of Engineering and Technology, Taxila (Pakistan); Bashir, Sajid; Khan, Muddasar [University of Engineering and Technology, Taxila (Pakistan); Koreshi, Zafarullah, E-mail: zaffark@yahoo.co [Air University, Islamabad (Pakistan); Khan, Mahmood Anwar [National University of Sciences and Technology, Rawalpindi (Pakistan); Malik, Tahir Nadeem [University of Engineering and Technology, Taxila (Pakistan); Qureshi, Arshad Hussain [University of Engineering and Technology, Lahore (Pakistan)

2010-07-15

Most structures and equipment used in nuclear power plant and process plant, such as reactor internals, fuel rods, steam generator tubes bundles, and process heat exchanger tube bundles, are subjected to flow-induced vibrations (FIV). Costly plant shutdowns have been the source of motivation for continuing studies on cross-flow-induced vibration in these structures. Damping has been the target of various research attempts related to FIV in tube bundles. A recent research attempt has shown the usefulness of a phenomenon termed as 'thermal damping'. The current paper focuses on the modeling and analysis of thermal damping in tube bundles subjected to cross-flow. It is expected that the present attempt will help in establishing improved design guidelines with respect to damping in tube bundles.

LMTD Design Methodology Assessment of Spiral Tube Heat Exchanger under the S-CO2 cycle operating condition

International Nuclear Information System (INIS)

Jung, Hwa Young; Lee, Jeong Ik; Ahn, Yoon Han

2013-01-01

The advantages of PCHE are compact high pressure difference endurance high temperature operation. However, PCHE is quite expensive and the resistance to the fast thermal cycling is questionable. In order to overcome this problem, the Korea Advanced Institute of Science and Technology (KAIST) research team is considering an alternative for the PCHE. Currently KAIST research team is using a Spiral Tube Heat Exchanger (STHE) of Sentry Equipment Corp. as a pre cooler in the SCO 2 PE facility. A STHE is relatively cheap but the operating pressure and temperature are acceptable for utilizing it as a pre cooler. A STHE is consisted of spiral shaped tubes (hot side i.e. S-CO 2 ) immersed in a shell (cold side i.e. water). This study is aimed at whether the logarithmic mean temperature difference (LMTD) heat exchanger design methodology is acceptable for designing the S-CO 2 cycle pre cooler. This is because the LMTD method usually assumes a constant specific heat, but the pre cooler in the S-CO 2 cycle operates at the nearest point to the critical point where a dramatic change in properties is expected. Experimentally obtained data are compared to the vendor provided technical specification based on the LMTD method. The detailed specifications provided by the vendor are listed in Table 1

Development of laser cladding system to repair wall thinning of 1-inch heat exchanger tube

International Nuclear Information System (INIS)

Terada, Takaya

2013-01-01

We developed a laser cladding system to repair the inner wall wastage of heat exchanger tubes. Our system, which is designed to repair thinning tube walls within 100 mm from the edge of a heat exchanger tube, consists of a fiber laser, a composite-type optical fiberscope, a coupling device, a laser processing head, and a wire-feeding device. All of these components were reconfigured from the technologies of FBR maintenance. The laser processing head, which has a 15-mm outer diameter, was designed to be inserted into a 1-inch heat exchanger tube. We mounted a heatproof broadband mirror for laser cladding and fiberscope observation with visible light inside the laser processing head. The wire-feeding device continuously supplied 0.4-mm wire to the laser irradiation spot with variable feeding speeds from 0.5 to 20 mm/s. We are planning to apply our proposed system to the maintenance of aging industrial plants. (author)

Eddy current detection of corrosion damage in heat exchanger tubes

International Nuclear Information System (INIS)

Van Drunen, G.; Cecco, V.S.; Carter, J.R.

1980-05-01

Eddy current is often the most effective nondestructive test method available for in-service inspection of small bore tubing in heat exchangers. The basic principles, advantages and shortcomings of the technique are outlined. Typical eddy current indications from corrosion-related defects such as stress corrosion cracks, pitting and tube denting under support plates are presented. Eddy current signals from features such as magnetite deposits and ferromagnetic inclusions which might be mistaken for defects are also discussed. (auth)

The effect of tube-support interaction on the dynamic response of heat exchanger tubes

International Nuclear Information System (INIS)

Shin, Y.S.; Jendrzejczyk, J.A.; Wambsganss, M.W.

1977-01-01

To avoid detrimental tube vibration in heat exchangers, resonant conditions and instabilitites must be avoided, and/or peak dynamic amplitudes must not exceed allowable limits. In attempting a theoretical analysis, questions arise as to the effects of tube/support interaction on tube vibrational characteristics (i.e. resonant frequencies, modes, damping) and response amplitude. As a part of ANL's Flow-Induced Vibration Program in support of the Clinch River Breeder Reactor Plant (CRBRP) steam generator design activity, tube/support interaction experiments are being performed not only to gain the insight into the dynamic behavior of CRBRP steam generator tubes, but also to provide the basis for developing design guidance. Test results were compared with anaytical results based on multispan tube with 'knife-edge' supports at the support locations. (Auth.)

Heat Exchanger Tube Inspection of Nuclear Power Plants using IRIS Technique

International Nuclear Information System (INIS)

Yoon, Byung Sik; Yang, Seung Han; Song, Seok Yoon; Kim, Yong Sik; Lee, Hee Jong

2005-01-01

Inspection of heat exchange tubing include steam generator of nuclear power plant mostly performed with eddy current method. Recently, various inspection technique is available such as remote field eddy current, flux leakage and ultrasonic methods. Each of these techniques has its merits and limitations. Electromagnetic techniques are very useful to locate areas of concern but sizing is hard because of the difficult interpretation of an electric signature. On the other hand, ultrasonic methods are very accurate in measuring wall loss damage, and are reliable for detecting cracks. Additionally ultrasound methods is not affected by support plates or tube sheets and variation of electrical conductivity or permeability. Ultrasound data is also easier to analyze since the data displayed is generally the remaining wall thickness. It should be emphasized that ultrasound is an important tool for sizing defects in tubing. In addition, it can be used in situations where eddy current or remote field eddy current is not reliable, or as a flaw assessment tool to supplement the electromagnetic data. The need to develop specialized ultrasonic tools for tubing inspection was necessary considering the limitations of electromagnetic techniques to some common inspection problems. These problems the sizing of wall loss in carbon steel tubes near the tube sheet or support plate, sizing internal erosion damage, and crack detection. This paper will present an IRIS(Internal Rotating Inspection System) ultrasonic tube inspection technique for heat exchanger tubing in nuclear power plant and verify inspection reliability for artificial flaw embedded to condenser tube

Heat transfer and pressure drop amidst frost layer presence for the full geometry of fin-tube heat exchanger

International Nuclear Information System (INIS)

Kim, Sung Jool; Choi, Ho Jin; Ha, Man Yeong; Kim, Seok Ro; Bang, Seon Wook

2010-01-01

The present study numerically solves the flow and thermal fields in the full geometry of heat exchanger modeling with frost layer presence on the heat exchanger surface. The effects of air inlet velocity, air inlet temperature, frost layer thickness, fin pitch, fin thickness, and heat exchanger shape on the thermo-hydraulic performance of a fin-tube heat exchanger are investigated. Heat transfer rate rises with increasing air inlet velocity and temperature, and decreasing frost layer thickness and fin pitch. Pressure drop rises with increasing air inlet velocity and frost layer thickness, and decreasing fin pitch. The effect of fin thickness on heat transfer and pressure drop is negligible. Based on the present results, we derived the correlations, which express pressure drop and temperature difference between air inlet and outlet as a function of air inlet velocity and temperature, as well as frost layer thickness

Heat exchanger

Energy Technology Data Exchange (ETDEWEB)

Harada, F; Yanagida, T; Fujie, K; Futawatari, H

1975-04-30

The purpose of this construction is the improvement of heat transfer in finned tube heat exchangers, and therefore the improvement of its efficiency or its output per unit volume. This is achieved by preventing the formation of flow boundary layers in gaseous fluid. This effect always occurs on flow of smooth adjacent laminae, and especially if these have pipes carrying liquid passing through them; it worsens the heat transfer of such a boundary layer considerably compared to that in the turbulent range. The fins, which have several rows of heat exchange tubes passing through them, are fixed at a small spacing on theses tubes. The fins have slots cut in them by pressing or punching, where the pressed-out material remains as a web, which runs parallel to the level of the fin and at a small distance from it. These webs and slots are arranged radially around every tube hole, e.g. 6 in number. For a suitable small tube spacing, two adjacent tubes opposite each other have one common slot. Many variants of such slot arrangements are illustrated.

Externally fired gas turbine cycles with high temperature heat exchangers utilising Fe-based ODS alloy tubing

International Nuclear Information System (INIS)

Olsson, F.; Svensson, S.-A.; Duncan, R.

2001-01-01

This work is part of the BRITE / EuRAM Project 'Development of Torsional Grain Structures to Improve Biaxial Creep Performance of Fe-based ODS Alloy Tubing for Biomass Power Plant'. The main goal of this project is to heat exchanger tubes working at 1100 o C and above. The paper deals with design implications of a biomass power plant, using an indirectly fired gas turbine with a high temperature heat exchanger containing Fe-based ODS alloy tubing. In the current heat exchanger design, ODS alloy tubing is used in a radiant section, using a bayonet type tube arrangement. This enables the use of straight sections of ODS tubing and reduces the amount of material required. In order to assess the potential of the power plant system, thermodynamic calculations have been conducted. Both co-generation and condensing applications are studied and results so far indicate that the electrical efficiency is high, compared to values reached by conventional steam cycle power plants of the same size (approx. 5 MW e ). (author)

3-D NUMERICAL STUDY AND COMPARISON OF ECCENTRIC AND CONCENTRIC ANNULAR-FINNED TUBE HEAT EXCHANGERS

Directory of Open Access Journals (Sweden)

FAROUK TAHROUR

2015-11-01

Full Text Available The use of 3-D computational fluid dynamics (CFD is proposed to simulate the conjugate conduction-convection of heat transfer problems in eccentric annularfinned tube heat exchangers. The numerical simulation results allow us to evaluate the heat transfer coefficient over fin surfaces, the fin efficiency and the pressure drop. The aim of the present paper is to determine the optimum tube position in the circular fin that maximizes heat dissipation and minimizes pressure drop. In addition, this study analyzes the effects of fin spacing and fin tube diameter on heat transfer and flow characteristics for a range of Reynolds numbers, 4500≤Re≤22500. A satisfactory qualitative and quantitative agreement was obtained between the numerical predictions and the results published in the literature. For small fin spacings, the eccentric annular finned tube is more efficient than the concentric one. Among the cases examined, the average heat transfer coefficient of the eccentric annular-finned tube, for a tube shift St =12 mm and a Reynolds number Re = 9923, was 7.61% greater than that of the concentric one. This gain is associated with a 43.09% reduction in pressure drop.

Design study of plastic film heat exchanger

Science.gov (United States)

Guyer, E. C.; Brownell, D. L.

1986-02-01

This report presents the results of an effort to develop and design a unique thermoplastic film heat exchanger for use in an industrial heat pump evaporator system and other energy recovery applications. The concept for the exchanger is that of individual heat exchange elements formed by two adjoining and freely hanging plastic films. Liquid flows downward in a regulated fashion between the films due to the balance of hydrostatic and frictional forces. The fluid stream on the outside of film may be a free-falling liquid film, a condensing gas, or a noncondensing gas. The flow and structural principles are similar to those embodied in an earlier heat exchange system developed for use in waste water treatment systems (Sanderson). The design allows for high heat transfer rates while working within the thermal and structural limitations of thermoplastic materials. The potential of this new heat exchanger design lies in the relatively low cost of plastic film and the high inherent corrosion and fouling resistance. This report addresses the selection of materials, the potential heat transf er performance, the mechanical design and operation of a unit applied in a low pressure steam recovery system, and the expected selling price in comparison to conventional metallic shell and tube heat exchangers.

Use of genetic algorithm to identify thermophysical properties of deposited fouling in heat exchanger tubes

International Nuclear Information System (INIS)

Adili, Ali; Ben Salah, Mohieddine; Kerkeni, Chekib; Ben Nasrallah, Sassi

2009-01-01

At high temperature, the circulation of fluid in heat exchangers provides a tendency for fouling accumulation to take place on the internal surface of tubes. This paper shows an experimental process of thermophysical properties estimation of the fouling deposited on internal surface of a heat exchanger tube using genetic algorithms (GAs). The genetic algorithm is used to minimize an objective function containing calculated and measured temperatures. The experimental bench using a photothermal method with a finite width pulse heat excitation is used and the estimated parameters are obtained with high accuracy

Enhancement of heat transfer rate with structural modification of double pipe heat exchanger by changing cylindrical form of tubes into conical form

International Nuclear Information System (INIS)

Hashemian, Mehran; Jafarmadar, Samad; Nasiri, Javid; Sadighi Dizaji, Hamed

2017-01-01

Highlights: • An improved geometry is presented by changing tubes form into conical. • Enhancement of heat transfer rate is investigated. • Frictional characteristics for novel geometry are studied. • For a proper understanding of the subject, the exact physical interpretation is added. • The effect of flow, geometry and thermodynamic parameters is considered. - Abstract: In this paper, cylindrical tubes of a double pipe heat exchanger were changed into the conical tubes as an innovative design which causes improvement of thermal performance of heat exchanger without increment of its weight. Utilization of conical tube instead of cylindrical tube can impress both thermal and frictional characteristics of heat exchanger. Hence, the effect of conical tubes on Nusselt number, friction factor and thermal performance factor are evaluated in present research which was not covered already. Moreover, the effects of hydrodynamic, thermodynamic and geometrical characteristics are analyzed. All said parameters are numerically investigated for nine different combinations of flow direction and conical tubes geometry. The results of simulations of the said configurations are presented to compare the cases from different points of view and determine the most thermally efficient case. The results reveal modified geometry makes 63% increment in Nu number and 54% increment in heat transfer rate at optimum condition.

Study of integral characteristics and efficiency of a heat exchanger of thermosyphon type with finned tubes

Directory of Open Access Journals (Sweden)

Iliev Iliya K.

2016-01-01

Full Text Available The experimental research aims at the analysis of the thermal performance of a gas-liquid heat exchanger in a pilot plant. Results of the conducted experiment with a finned tubes thermosyphon heat exchanger using natural gas are presented. The installation was mounted at the exit of a flue gas from an existing steam generator “PK-4” with total power of 2.88 MW in the boiler room of Vini, Sliven, Bulgaria. Different experiments were carried out at different loads of the steam generator in order to determine the efficiency of the heat exchanger. Based on these results the coefficient of heat transfer of flue gas to the finned tubes was determined, based on different modes of operation with crossed and straight pipe bundles. The effectiveness-number of transfer units method was used.

Experimental and parametric studies of a louvered fin and flat tube compact heat exchanger using computational fluid dynamics

Directory of Open Access Journals (Sweden)

P. Karthik

2015-12-01

Full Text Available The present study aimed to perform the parametric analysis on thermo-hydraulic performance of a compact heat exchanger using computational fluid dynamics (CFD. The analysis has been carried out at different frontal air velocities by varying the geometrical parameters such as fin pitch, transverse tube pitch, longitudinal tube pitch, louver pitch and louver angle. The air side performance of the heat exchanger has been evaluated by calculating Colburn factor (j and Fanning friction factor (f. The comparison of CFD results with the experimental data exhibited a good agreement and the influence of various geometrical parameters for the selected range of values on the pressure drop, heat transfer coefficient and goodness factor was analyzed. The results obtained from the analysis will be very useful to optimize the louvered fin and flat tube compact heat exchanger for better thermo-hydraulic performance analysis without the need of time consuming and expensive experimentation.

Heat exchanger restart evaluation

International Nuclear Information System (INIS)

Morrison, J.M.; Hirst, C.W.; Lentz, T.F.

1992-01-01

On December 24, 1991, the K-Reactor was in the shutdown mode with full AC process water flow and full cooling water flow. Safety rod testing was being performed as part of the power ascension testing program. The results of cooling water samples indicated tritium concentrations higher than allowable. Further sampling and testing confirmed a Process Water System to Cooling Water System leak in heat exchanger 4A (HX 4A). The heat exchanger was isolated and the plant shutdown. Heat exchanger 4A was removed from the plant and moved to C-Area prior to performing examinations and diagnostic testing. This included locating and identifying the leaking tube or tubes, eddy current examination of the leaking tube and a number of adjacent tubes, visually inspecting the leaking tube from both the inside as well as the area surrounding the identified tube. The leaking tube was removed and examined metallurgically to determine the failure mechanism. In addition ten other tubes that either exhibited eddy current indications or would represent a baseline condition were removed from heat exchanger 4A for metallurgical examination. Additional analysis and review of heat exchanger leakage history was performed to determine if there are any patterns which can be used for predictive purposes. Compensatory actions have been taken to improve the sensitivity and response time to any future events of this type. The results of these actions are summarized

Heat exchanger restart evaluation

International Nuclear Information System (INIS)

Morrison, J.M.; Hirst, C.W.; Lentz, T.F.

1992-01-01

On December 24, 1991, the K-Reactor was in the shutdown mode with full AC process water flow and full cooling water flow. Safety rod testing was being performed as part of the power ascension testing program. The results of cooling water samples indicated tritium concentrations higher than allowable. Further sampling and testing confirmed a Process Water System to Cooling Water System leak in heat exchanger 4A (HX 4A). The heat exchanger was isolated and the plant shutdown. Heat exchanger 4A was removed from the plant and moved to C-Area prior to performing examinations and diagnostic testing. This included locating and identifying the leaking tube or tubes, eddy current examination of the leaking tube and a number of adjacent tubes, visually inspecting the leaking tube from both the inside as well as the area surrounding the identified tube. The leaking tube was removed and examined metallurgically to determine the failure mechanism. In addition ten other tubes that either exhibited eddy current indications or would represent a baseline condition were removed from heat exchanger 4A for metallurgical examination. Additional analysis and review of heat exchanger leakage history was performed to determine if there are any patterns which can be used for predictive purposes. Compensatory actions have been taken to improve the sensitivity and response time to any future events of this type. The results of these actions are summary herein

Design and simulation of heat exchangers using Aspen HYSYS, and Aspen exchanger design and rating for paddy drying application

Science.gov (United States)

Janaun, J.; Kamin, N. H.; Wong, K. H.; Tham, H. J.; Kong, V. V.; Farajpourlar, M.

2016-06-01

Air heating unit is one of the most important parts in paddy drying to ensure the efficiency of a drying process. In addition, an optimized air heating unit does not only promise a good paddy quality, but also save more for the operating cost. This study determined the suitable and best specifications heating unit to heat air for paddy drying in the LAMB dryer. In this study, Aspen HYSYS v7.3 was used to obtain the minimum flow rate of hot water needed. The resulting data obtained from Aspen HYSYS v7.3 were used in Aspen Exchanger Design and Rating (EDR) to generate heat exchanger design and costs. The designs include shell and tubes and plate heat exchanger. The heat exchanger was designed in order to produce various drying temperatures of 40, 50, 60 and 70°C of air with different flow rate, 300, 2500 and 5000 LPM. The optimum condition for the heat exchanger were found to be plate heat exchanger with 0.6 mm plate thickness, 198.75 mm plate width, 554.8 mm plate length and 11 numbers of plates operating at 5000 LPM air flow rate.

Assessment of flow induced vibration in a sodium-sodium heat exchanger

Energy Technology Data Exchange (ETDEWEB)

Prakash, V. [Fast Reactor Technology Group, Indira Gandhi Centre for Atomic Research, Kalpakkam, Tamil Nadu (India)], E-mail: prakash@igcar.gov.in; Thirumalai, M.; Prabhakar, R.; Vaidyanathan, G. [Fast Reactor Technology Group, Indira Gandhi Centre for Atomic Research, Kalpakkam, Tamil Nadu (India)

2009-01-15

The 500 MWe Prototype Fast Breeder Reactor (PFBR) is under construction at Kalpakkam. It is a liquid metal sodium cooled pool type fast reactor with all primary components located inside a sodium pool. The heat produced due to fission in the core is transported by primary sodium to the secondary sodium in a sodium to sodium Intermediate Heat Exchanger (IHX), which in turn is transferred to water in the steam generator. PFBR IHX is a shell and tube type heat exchanger with primary sodium on shell side and secondary sodium in the tube side. Since IHX is one of the critical components placed inside the radioactive primary sodium, trouble-free operation of the IHX is very much essential for power plant availability. To validate the design and the adequacy of the support system provided for the IHX, flow induced vibration (FIV) experiments were carried out in a water test loop on a 60 deg. sector model. This paper discusses the flow induced vibration measurements carried out in 60 deg. sector model of IHX, the modeling criteria, the results and conclusion.

Tubular heat exchanger

International Nuclear Information System (INIS)

Hayden, Owen; Willby, C.R.

1976-01-01

The invention concerns a heat exchanger of which the tubes, placed in a long casing, cross the casing cover in a sealed manner. These tubes are fixed to the tube plate forming this cover or to the branch tubes it comprises by means of compression joints. These joints make it possible to do away with welds that are sources of defects and to improve the operational safety of the apparatus. An advantageous form of the heat exchanger under the invention includes a manifold for each thermal exchange fluid, and one end of each tube is connected to this manifold by a pipe that is itself connected to the tube by a threaded connection. The latter provides for easy disconnection of the pipe in order to introduce a probe for inspecting the state of the tubes [fr

Numerical simulation of flow field in shellside of heat exchanger in nuclear power plant

International Nuclear Information System (INIS)

Wang Xinliang; Qiu Jinrong; Gong Zili

2010-01-01

Heat exchanger is the important equipment of nuclear power plant. Numerical simulation can give the detail information inside the heat exchange, and has been an effective research method. The geometric structure of shell-and-tube heat exchanger is very complex and it is difficult to simulate the whole flow field presently. According to the structure characteristics of the heat exchanger, a periodic whole-section calculation model was presented. The numerical simulation of flow field in shellside of heat exchange of a nuclear power plant was done by using this model. The results of simulation show that heat transfer in the periodic section of the heat exchange is uniform, the heat transfer is enhanced by using baffles in heat exchange, and frictional resistance is primary from the effect of segmental baffles. (authors)

On the heat exchange tube failures in steam generators at NPPs with WWER reactors

International Nuclear Information System (INIS)

Titov, V.F.; Banyuk, G.F.; Brykov, S.I.

1992-01-01

Data on dynamics of failed heat exchanging tube closing in steam generators of NPPs with WWER type reactors for the whole period of their operation are presented. It is shown that the main cause of the tube failures consists in their corrosion cracking under stresses. The effect of chlorine ions on tubes is intensified by the presence of porous sediments on heat exchaning surfaces in quantities exceeding 150 g/m 2

Heat exchanger

International Nuclear Information System (INIS)

Leigh, D.G.

1976-01-01

The arrangement described relates particularly to heat exchangers for use in fast reactor power plants, in which heat is extracted from the reactor core by primary liquid metal coolant and is then transferred to secondary liquid metal coolant by means of intermediate heat exchangers. One of the main requirements of such a system, if used in a pool type fast reactor, is that the pressure drop on the primary coolant side must be kept to a minimum consistent with the maintenance of a limited dynamic head in the pool vessel. The intermediate heat exchanger must also be compact enough to be accommodated in the reactor vessel, and the heat exchanger tubes must be available for inspection and the detection and plugging of leaks. If, however, the heat exchanger is located outside the reactor vessel, as in the case of a loop system reactor, a higher pressure drop on the primary coolant side is acceptable, and space restriction is less severe. An object of the arrangement described is to provide a method of heat exchange and a heat exchanger to meet these problems. A further object is to provide a method that ensures that excessive temperature variations are not imposed on welded tube joints by sudden changes in the primary coolant flow path. Full constructional details are given. (U.K.)

YAG laser cladding to heat exchanger flange in actual plant

International Nuclear Information System (INIS)

Toshio, Kojima

2001-01-01

This paper is a sequel to ''Development of YAG Laser Cladding Technology to Heat Exchanger Flange'' presented in ICONE-8. A YAG Laser cladding technology is a permanent repairing and preventive maintenance method for heat exchanger's flange (channel side) seating surface which is degraded by the corrosion in long term operation. The material of this flange is carbon steel, and that of cladding wire is type 316 stainless steel so as to have high corrosion resistance. In former paper above, the soundness of cladding layers were presented to be verified. This channel side flange is bolted with tube sheet (shell side) through metal gasket. As the tube sheet side is already cladded a corrosion resistant material, it needs to apply the repairing and preventive maintenance method to only channel side. In 2000 this technology had been performed to the actual heat exchanger (Residual Heat Removal Heat Exchanger; RHR Hx) flange in domestic nuclear power plant. This paper described the outline, special equipment, and our total evaluation for this actual laser cladding work. And also several technical subjects which we should solve and/or improve for the next project was presented. (author)

Radiation effects on heat transfer in heat exchangers, (2)

International Nuclear Information System (INIS)

Mori, Yasuo; Watanabe, Kenji; Taira, Tatsuji.

1980-01-01

In a high temperature gas-cooled reactor system, in which the working fluid exchanges heat at high temperature near 1000 deg C, the heat transfer acceleration by positively utilizing the radiation heat transfer between solid surfaces should be considered. This paper reports on the results of experiment and analysis for the effects of radiant heat on the heat transfer performance at elevated temperature by applying the heat transfer-accelerating method using radiators to the heat exchanger with tube bundle composed of two channels of heating and heated sides. As the test heat exchangers, a parallel counter flow exchanger and the cross flow exchanger simulating helical tubes were employed, and the results studied on the characteristics of each heat exchanger are described. The plates placed in parallel to flow in every space of the tube bundle arranged in a matrix were used as the heat transfer accelerator. The effects of acceleration with the plates were the increase of heat transmission from 12 to 24% and 12 to 38% in the parallel flow and cross flow heat exchangers, respectively. Also, it was clarified that the theoretical analysis, in which it was assumed that the region within pitch S and two radiator plates, with a heat-transferring tube placed at the center, is the minimum domain for calculation, and that the heat exchange by radiation occurs only between the domain and the adjacent domains, can estimate the heat transfer-accelerating effect and the temperature distribution in a heat exchanger with sufficient accuracy. (Wakatsuki, Y.)

LMTD Design Methodology Assessment of Spiral Tube Heat Exchanger under the S-CO{sub 2} cycle operating condition

Energy Technology Data Exchange (ETDEWEB)

Jung, Hwa Young; Lee, Jeong Ik; Ahn, Yoon Han [Korea Advanced Institute of Science and Technology, Daejeon (Korea, Republic of)

2013-05-15

The advantages of PCHE are compact high pressure difference endurance high temperature operation. However, PCHE is quite expensive and the resistance to the fast thermal cycling is questionable. In order to overcome this problem, the Korea Advanced Institute of Science and Technology (KAIST) research team is considering an alternative for the PCHE. Currently KAIST research team is using a Spiral Tube Heat Exchanger (STHE) of Sentry Equipment Corp. as a pre cooler in the SCO{sub 2}PE facility. A STHE is relatively cheap but the operating pressure and temperature are acceptable for utilizing it as a pre cooler. A STHE is consisted of spiral shaped tubes (hot side i.e. S-CO{sub 2}) immersed in a shell (cold side i.e. water). This study is aimed at whether the logarithmic mean temperature difference (LMTD) heat exchanger design methodology is acceptable for designing the S-CO{sub 2} cycle pre cooler. This is because the LMTD method usually assumes a constant specific heat, but the pre cooler in the S-CO{sub 2} cycle operates at the nearest point to the critical point where a dramatic change in properties is expected. Experimentally obtained data are compared to the vendor provided technical specification based on the LMTD method. The detailed specifications provided by the vendor are listed in Table 1.

Heat exchanger restart evaluation

International Nuclear Information System (INIS)

Morrison, J.M.; Hirst, C.W.; Lentz, T.F.

1992-01-01

On December 24, 1991, the K-Reactor was in the shutdown mode with full AC process water flow and full cooling water flow. Safety rod testing was being performed as part of the power ascension testing program. The results of cooling water samples indicated tritium concentrations higher than allowable. Further sampling and testing confirmed a Process Water System to Cooling Water System leak in heat exchanger 4A (HX 4A). The heat exchanger was isolated and the plant shutdown. Heat exchanger 4kA was removed from the plant and moved to C-Area prior to performing examinations and diagnostic testing. This included locating and identifying the leaking tube or tubes, eddy current examination of the leaking tube and a number of adjacent tubes, visually inspecting the leaking tube from both the inside as well as the area surrounding the failure mechanism. In addition ten other tubes that either exhibited eddy current indications or would represent a baseline condition were removed from heat exchanger 4A for metallurgical examination. Additional analysis and review of heat exchanger leakage history was performed to determine if there are any patterns which can be used for predictive purposes. Compensatory actions have been taken to improve the sensitivity and response time to any future events of this type. The results of these actions are summarized herein

Intermediate heat exchanger design study of 25 MW straight-tube hexagonal modular type

International Nuclear Information System (INIS)

Okamoto, Masaharu; Tanaka, Toshiyuki

1983-09-01

The helium-to-helium Intermediate Heat Exchanger(IHX), straight-tube hexagonal modular type was designed at General Atomic Company(GA), which heat duty is 421 MW. For this type IHX, at the selection of basic design, emphasis is placed on cost reduction and size reduction. Then small diameter tube size(11.1 mm), with wall thickness of 1.2 mm is applied to this IHX, necessary for the compact surface geometry. The other side, the helical-tube type IHX was designed at JAERI, which heat duty is 25 MW. This paper discusses the referance design of 25 MW scale IHX, with GA type application. The basic feature of this type IHX is as follows. (1) Thermal stress is reduced, as a result of using small diameter and thin wall thickness tube. (2) The possible improvements can make for higher heat flux, because of short length tube, compare with helical or U-tube type. (3) The simple tube support can use compare with helical or U-tube type. The conclusion reached is that GA type IHX is about one forth compactness and one forth weight compare with helical tube IHX. (author)

Average Natural Convective Heat Transfer of Air-cooled Condensing Heat Exchanger of Emergency Cooldown Tank - Effect of Tube Banks

International Nuclear Information System (INIS)

Huh, Seon Jeong; Lee, Hee Joon; Kim, Myoung Jun; Moon, Joo Hyung; Bae, Youngmin; Kim, Young-In

2016-01-01

Recently emergency cooldown tank(ECT) is a great concern of passive cooling system for the safety of nuclear reactor. After the operation of a conventional passive cooling system for an extended period, however, the water level falls as a result of the evaporation from the ECT, as steam is emitted from the open top of the tank. In this study, the effect of heat transfer area at the air cooled condensing heat exchanger was investigated by changing 5×5 tube banks into 4×4 and 3×3. Moreover, each of air-side natural convective heat transfer coefficient of tube banks was compared to existing correlations. This study presents the effect of heat transfer area at air-cooled condensing heat exchanger. As heat transfer area decreased, the temperature of outlet increased. In other words, the cooling performance got lower with the decrease of heat transfer area. In addition, the average natural convective heat transfer coefficient was 15.3 W/m"2/K from the 4×4 tube banks, and 4.92 W/m"2/K from the 3×3 tube banks, which had quite a large error more than 46% especially with the value of 4×4 tube banks compared to the value from correlation equation. Therefore, according to this result, it is needed to measure the local heat transfer coefficient of vertical cylinder more elaborately in further study

Average Natural Convective Heat Transfer of Air-cooled Condensing Heat Exchanger of Emergency Cooldown Tank - Effect of Tube Banks

Energy Technology Data Exchange (ETDEWEB)

Huh, Seon Jeong; Lee, Hee Joon [Kookmin University, Seoul (Korea, Republic of); Kim, Myoung Jun; Moon, Joo Hyung; Bae, Youngmin; Kim, Young-In [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2016-10-15

Recently emergency cooldown tank(ECT) is a great concern of passive cooling system for the safety of nuclear reactor. After the operation of a conventional passive cooling system for an extended period, however, the water level falls as a result of the evaporation from the ECT, as steam is emitted from the open top of the tank. In this study, the effect of heat transfer area at the air cooled condensing heat exchanger was investigated by changing 5×5 tube banks into 4×4 and 3×3. Moreover, each of air-side natural convective heat transfer coefficient of tube banks was compared to existing correlations. This study presents the effect of heat transfer area at air-cooled condensing heat exchanger. As heat transfer area decreased, the temperature of outlet increased. In other words, the cooling performance got lower with the decrease of heat transfer area. In addition, the average natural convective heat transfer coefficient was 15.3 W/m{sup 2}/K from the 4×4 tube banks, and 4.92 W/m{sup 2}/K from the 3×3 tube banks, which had quite a large error more than 46% especially with the value of 4×4 tube banks compared to the value from correlation equation. Therefore, according to this result, it is needed to measure the local heat transfer coefficient of vertical cylinder more elaborately in further study.

Intermediate heat exchanger tube vibration induced by cross and parallel mixed flow

International Nuclear Information System (INIS)

Kawamura, Koji

1986-01-01

The characteristics of pool type LMFBR intermediate heat exchanger (IHX) tube vibrations induced by cross and parallel mixed flow were basically investigated. Secondary coolant in IHX tube bundle is mixed flow of parallel jit flow along the tube axis through flow holes in baffle plates and cross flow. By changing these two flow rate, flow distributions vary in the tube bundle. Mixed flow also induces vibrations which cause fretting wear and fatigue of tube. It is therefore very important to evaluate the tube vibration characteristics for estimating the tube integrity. The results show that the relationships between tube vibrations and flow distributions in the tube bundle were cleared, and mixed flow induced tube vibration could be evaluated on the base of the characteristics of both parallel and cross flow induced vibration. From these investigations it could be concluded that the characteristics of tube vibration for various flow distributions can be systematically evaluated. (author)

Apparatus for inspecting and repairing a pressurized-water reactor's steam generator heat exchanger tubes

International Nuclear Information System (INIS)

Mueller, O.; Roettger, H.; Kasti, H.; Hagen, H.G.

1976-01-01

Described is an apparatus provided for use with a pressurized-water reactor' steam generator having a manifold chamber enclosing the bottom side of a horizontal tube sheet having holes therethrough in which are mounted the tubes of a heat exchanger tube bundle. The manifold chamber has a manhole giving access to the tube's bottom side to permit internal inspection or repair of the tubes by registration of an end of a flexible guide conduit with the tube sheet holes and through which a flexible carrier can be guided for insertion via these holes in the tube sheet and through the tubes extending from the tube sheet's other side

Numerical study on pressure drop and heat transfer for designing sodium-to-air heat exchanger tube banks on advanced sodium-cooled fast reactor

International Nuclear Information System (INIS)

Kang, Hie-Chan; Eoh, Jae-Hyuk; Cha, Jae-Eun; Kim, Seong-O.

2013-01-01

Highlights: ► Numerical simulation for the heat flow characteristic of the sodium-to-air heat exchanger (AHX) and tube banks. ► Parallelogram tube banks showed almost similar thermal and hydraulic characteristics to the rectangular tube banks. ► Pressure drop and heat transfer of the staggered and rectangular tube banks compared with Zhukauskas’ correlation. ► AHX was modeled as porous media and suggested design guide to enhance the performance. - Abstract: A numerical study is performed to investigate the thermal and hydraulic characteristics and build up design model of the AHX (sodium-to-air heat exchanger) unit of a sodium-cooled fast reactor. Helical-coiled tube banks in the AHX are modeled as porous media and simulated heat and momentum transfer by a commercial program. Two-dimensional flow characteristic appears differently at the inlet region of the AHX annulus, and the required length of the inlet region is shorter for an inlet having a 45 degree chamber or a round shape than for one with a perpendicular corner. Pressure drop and heat transfer coefficient for rectangular, parallelogram and staggered tube banks as the main components of the AHX are evaluated and discussed. Pressure drop and heat transfer shows similar trends and underestimated values, respectively, when compared with Zhukauskas empirical correlations. The parallelogram tube bank shows similar results to the rectangular arrangement.

Effects of spray axis incident angle on heat transfer performance of rhombus-pitch shell-and-tube interior spray evaporator

International Nuclear Information System (INIS)

Lin, Ru-Li; Chang, Tong-Bou; Liang, Chih-Chang

2012-01-01

An interior spray method is proposed for enhancing the heat transfer performance of a compact rhombus-pitch shell-and-tube spray evaporator. The experimental results show that the shell-side heat transfer coefficient obtained using the proposed spray method is significantly higher than that achieved in a conventional flooded-type evaporator. Four different spray axis incident angles (0 .deg., 45 .deg., 60 .deg. and 75 .deg.) are tested in order to investigate the effect of the spray inclination angle on the heat transfer performance of the spray evaporator system. It is shown that the optimal heat transfer performance is obtained using a spray axis incident angle of 60 .deg.

Heat exchanger

Science.gov (United States)

Wolowodiuk, Walter

1976-01-06

A heat exchanger of the straight tube type in which different rates of thermal expansion between the straight tubes and the supply pipes furnishing fluid to those tubes do not result in tube failures. The supply pipes each contain a section which is of helical configuration.

Studi Eksperimen Pengaruh Variasi Kecepatan Udara Terhadap Performa Heat Exchanger Jenis Compact Heat Exchanger (Radiator) Dengan Susunan Tube Inline Sebagai Pemanas Pada Sistem Pengeringan Batubara

OpenAIRE

Irvan Paramananda; Prabowo Prabowo

2014-01-01

Pengeringan yang dilakukan pada batu bara dengan memanfaatkan udara panas menggunakan konsep heat exchanger. Salah satu heat exchanger yang sering digunakan adalah heat exchanger dengan tipe single row-fin tube yaitu radiator. Radiator ini akan dimanfaatkan sebagai penghasil udara panas dari air panas yang mengalir dan dihembuskan oleh kipas radiator. Penelitian ini difokuskan pada effectiveness dari komponen radiator fungsi dari kecepatan udara mulai dari kecepatan 1 m/s, 2 m/s, 3 m/s, 4 m/s...

Savannah River reactor process water heat exchanger tube structural integrity margin Task Number 92-005-1

International Nuclear Information System (INIS)

Mertz, G.E.; Barnes, D.M.; Sindelar, R.L.

1992-02-01

Twelve process water heat exchangers are designed to remove heat generated in the reactor tank. Each heat exchanger has approximately 9000, 1/2 inch diameter x 0.049 inches thick tubes. Minimum structural tubing requirements and the leak rate through postulated tubing defects are developed in this report A comparison of the structural requirements and the defect size calculated to produce leak rates of 0.5 lbs./day demonstrate adequate structural margins against gross tube rupture. Commercial nuclear experience with pressurized water reactor (PWR) steam generator plugging criteria are used for guidance in performing this analysis. It is important to note that the SRS reactors are low energy systems with normal operating pressures of 203 psig at 130 degree F while the PWR is a high energy system with operating pressures near 2200 psig at 600 degree F. Clearly the PVM steam generator has loadings which are more severe than the SRS heat exchangers. Consistent with the Regulatory Guide 1.121 criteria both wastage (wall thinning) and cracking are addressed. Structural limits on wall thinning and crack size are developed to preclude gross rupture. ASME Section XI criteria, with the factors of safety recommended by Regulatory Guide 1.121 are used to develop the allowable crack size criteria. Normal operating conditions (pressure, dead weight, and hydraulic drag) are considered with seismic and water hammer accident conditions. Both the wall thinning and crack size criteria are developed for the end-of-evaluation period. Allowances for corrosion, wear, or crack growth have not been included in this analysis Structurally, the tubing is over designed and can tolerate large defects with adequate margins against gross rupture. The structural margins of heat exchanger tubing are evident by contrasting the tubing's structural capacity, per the ASME Code, with its operating conditions/configuration