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Sample records for sensitized austenitic stainless

  1. Use of Direct Current Resistivity Measurements to Assess AISI 304 Austenitic Stainless Steel Sensitization

    OpenAIRE

    Mesquita, Ramaiany Carneiro; Mecury, José Manoel Rivas; Tanaka, Auro Atsumi; Sousa, Regina Célia de

    2015-01-01

    This paper describes the feasibility of using direct current electrical resistivity measurements to evaluate AISI 304 austenitic stainless steel sensitization. ASTM A262 – Practice A and double loop electrochemical potentiodynamic reactivation (DL-EPR) tests were performed to assess the degree of sensitization (DoS) qualitatively and quantitatively, and electrical resistivity (ER) was measured by the four-point direct-current potential drop method. The results indicate that the DoS incr...

  2. Corrosion Behavior of the Stressed Sensitized Austenitic Stainless Steels of High Nitrogen Content in Seawater

    Directory of Open Access Journals (Sweden)

    A. Almubarak

    2013-01-01

    Full Text Available The purpose of this paper is to study the effect of high nitrogen content on corrosion behavior of austenitic stainless steels in seawater under severe conditions such as tensile stresses and existence of sensitization in the structure. A constant tensile stress has been applied to sensitized specimens types 304, 316L, 304LN, 304NH, and 316NH stainless steels. Microstructure investigation revealed various degrees of stress corrosion cracking. SCC was severe in type 304, moderate in types 316L and 304LN, and very slight in types 304NH and 316NH. The electrochemical polarization curves showed an obvious second current peak for the sensitized alloys which indicated the existence of second phase in the structure and the presence of intergranular stress corrosion cracking. EPR test provided a rapid and efficient nondestructive testing method for showing passivity, degree of sensitization and determining IGSCC for stainless steels in seawater. A significant conclusion was obtained that austenitic stainless steels of high nitrogen content corrode at a much slower rate increase pitting resistance and offer an excellent resistance to stress corrosion cracking in seawater.

  3. Testing of intergranular and pitting corrosion in sensitized welded joints of austenitic stainless steel

    Directory of Open Access Journals (Sweden)

    Bore V. Jegdic

    2017-06-01

    Full Text Available Pitting corrosion resistance and intergranular corrosion of the austenitic stainless steel X5Cr Ni18-10 were tested on the base metal, heat affected zone and weld metal. Testing of pitting corrosion was performed by the potentiodynamic polarization method, while testing of intergranular corrosion was performed by the method of electrochemical potentiokinetic reactivation with double loop. The base metal was completely resistant to intergranular corrosion, while the heat affected zone showed a slight susceptibility to intergranular corrosion. Indicators of pitting corrosion resistance for the weld metal and the base metal were very similar, but their values are significantly higher than the values for the heat affected zone. This was caused by reduction of the chromium concentration in the grain boundary areas in the heat affected zone, even though the carbon content in the examined stainless steel is low (0.04 wt. % C.

  4. Influence of Localized Plasticity on IASCC Sensitivity of Austenitic Stainless Steels under PWR Primary Water

    Science.gov (United States)

    Cissé, Sarata; Tanguy, Benoit; Laffont, Lydia; Lafont, Marie-Christine; Guerre, Catherine; Andrieu, Eric

    The sensibility of precipitation-strengthened A286 austenitic stainless steel to Stress Corrosion Cracking (SCC) is studied by means of Slow Strain Rate Tests (SSRT). First, alloy cold working by Low Cycle Fatigue (LCF) is investigated. Fatigue tests under plastic strain control are performed at different strain levels (Δ ɛp/2=0.2%, 0.5% and 0.8%) in order to establish correlation between stress softening and deformation microstructure resulting from LCF tests. Deformed microstructures have been identified through TEM investigations. Three states of cyclic behaviour for precipitation-strengthened A286 have been identified: hardening, cyclic softening and finally saturation of softening. It is shown that the A286 alloy cyclic softening is due to microstructural features such as defects — free deformation bands resulting from dislocations motion along family plans , that swept defects or γ' precipitates and lead to deformation localization. In order to quantify effects of plastic localized deformation on intergranular stress corrosion cracking (IGSCC) of the A286 alloy in PWR primary water, slow strain rate tests are conducted. For each cycling conditions, two specimens at a similar stress level are tested: the first containing free precipitate deformation bands, the other not significant of a localized deformation state. SSRT tests are still in progress.

  5. High Mn austenitic stainless steel

    Science.gov (United States)

    Yamamoto, Yukinori [Oak Ridge, TN; Santella, Michael L [Knoxville, TN; Brady, Michael P [Oak Ridge, TN; Maziasz, Philip J [Oak Ridge, TN; Liu, Chain-tsuan [Knoxville, TN

    2010-07-13

    An austenitic stainless steel alloy includes, in weight percent: >4 to 15 Mn; 8 to 15 Ni; 14 to 16 Cr; 2.4 to 3 Al; 0.4 to 1 total of at least one of Nb and Ta; 0.05 to 0.2 C; 0.01 to 0.02 B; no more than 0.3 of combined Ti+V; up to 3 Mo; up to 3 Co; up to 1W; up to 3 Cu; up to 1 Si; up to 0.05 P; up to 1 total of at least one of Y, La, Ce, Hf, and Zr; less than 0.05 N; and base Fe, wherein the weight percent Fe is greater than the weight percent Ni, and wherein the alloy forms an external continuous scale including alumina, nanometer scale sized particles distributed throughout the microstructure, the particles including at least one of NbC and TaC, and a stable essentially single phase FCC austenitic matrix microstructure that is essentially delta-ferrite-free and essentially BCC-phase-free.

  6. Consitutive modeling of metastable austenitic stainless steel

    NARCIS (Netherlands)

    Perdahcioglu, Emin Semih; Perdahcioglu, Emin Semih

    2008-01-01

    Metastable austenitic stainless steels combine high formability and high strength, which are generally opposing properties in materials. This property is a consequence of the martensitic phase transformation that takes place during deformation. This transformation is purely mechanically induced

  7. Constitutive modeling of metastable austenitic stainless steel

    NARCIS (Netherlands)

    Perdahcioglu, Emin Semih; Geijselaers, Hubertus J.M.; Huetink, Han; Khan, A.

    2010-01-01

    A physically based, macroscale constitutive model has been developed that can describe the complex mechanical behavior of metastable austenitic stainless steels. In the developed model a generalized model for the mechanically induced martensitic transformation is introduced. Mechanical tests have

  8. Austenitic stainless steels for cryogenic service

    Energy Technology Data Exchange (ETDEWEB)

    Dalder, E.N.C.; Juhas, M.C.

    1985-09-19

    Presently available information on austenitic Fe-Cr-Ni stainless steel plate, welds, and castings for service below 77 K are reviewed with the intent (1) of developing systematic relationships between mechanical properties, composition, microstructure, and processing, and (2) of assessing the adequacy of these data bases in the design, fabrication, and operation of engineering systems at 4 K.

  9. Cast alumina forming austenitic stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Muralidharan, Govindarajan; Yamamoto, Yukinori; Brady, Michael P

    2013-04-30

    An austenitic stainless steel alloy consisting essentially of, in terms of weight percent ranges 0.15-0.5C; 8-37Ni; 10-25Cr; 2.5-5Al; greater than 0.6, up to 2.5 total of at least one element selected from the group consisting of Nb and Ta; up to 3Mo; up to 3Co; up to 1W; up to 3Cu; up to 15Mn; up to 2Si; up to 0.15B; up to 0.05P; up to 1 total of at least one element selected from the group consisting of Y, La, Ce, Hf, and Zr; <0.3Ti+V; <0.03N; and, balance Fe, where the weight percent Fe is greater than the weight percent Ni, and wherein the alloy forms an external continuous scale comprising alumina, and a stable essentially single phase FCC austenitic matrix microstructure, the austenitic matrix being essentially delta-ferrite free and essentially BCC-phase-free. A method of making austenitic stainless steel alloys is also disclosed.

  10. Pitting corrosion resistant austenite stainless steel

    Science.gov (United States)

    van Rooyen, D.; Bandy, R.

    A pitting corrosion resistant austenite stainless steel comprises 17 to 28 wt. % chromium, 15 to 26 wt. % nickel, 5 to 8 wt. % molybdenum, and 0.3 to 0.5 wt. % nitrogen, the balance being iron, unavoidable impurities, minor additions made in the normal course of melting and casting alloys of this type, and may optionally include up to 10 wt. % of manganese, up to 5 wt. % of silicon, and up to 0.08 wt. % of carbon.

  11. Anisotropy of nickel release and corrosion in austenitic stainless steels.

    Science.gov (United States)

    Reclaru, L; Lüthy, H; Ziegenhagen, R; Eschler, P-Y; Blatter, A

    2008-05-01

    The study of 316L-type stainless steel reveals a significant anisotropy of nickel release that is dependent on the orientation of the test surface with respect to the casting and rolling direction. Cross-sectional specimens (transversal cuts with respect to the rolling direction) show a substantially higher sensitivity to corrosion phenomena compared with longitudinal cuts and they release nickel ions at rates 10-100 times higher. These findings indicate that orientation needs to be taken into account when interpreting test results, in particular when comparing different grades of austenitic stainless steel, as well as in product and production design.

  12. Transformation in austenitic stainless steel sheet under different loading directions

    NARCIS (Netherlands)

    van den Boogaard, Antonius H.; Krauer, J.; Hora, P.

    2011-01-01

    The stress-strain relation for austenitic stainless steels is based on 2 main contributions: work hardening and a phase transformation from austenite to martensite. The transformation is highly temperature dependent. In most models for phase transformation from austenite to martensite, the stress

  13. Transformation in Austenitic Stainless Steel Sheet under Different Loading Directions

    NARCIS (Netherlands)

    van den Boogaard, Antonius H.; Krauer, J.; Hora, P.

    2011-01-01

    The stress-strain relation for austenitic stainless steels is based on 2 main contributions: work hardening and a phase transformation from austenite to martensite. The transformation is highly temperature dependent. In most models for phase transformation from austenite to martensite, the stress

  14. Solidification cracking in austenitic stainless steel welds

    Indian Academy of Sciences (India)

    Solidification cracking is a significant problem during the welding of austenitic stainless steels, particularly in fully austenitic and stabilized compositions. Hot cracking in stainless steel welds is caused by low-melting eutectics containing impurities such as S, P and alloy elements such as Ti, Nb. The WRC-92 diagram can be ...

  15. Cast alumina forming austenitic stainless steels

    Science.gov (United States)

    Muralidharan, Govindarajan; Yamamoto, Yukinori; Brady, Michael P

    2013-04-30

    An austenitic stainless steel alloy consisting essentially of, in terms of weight percent ranges 0.15-0.5C; 8-37Ni; 10-25Cr; 2.5-5Al; greater than 0.6, up to 2.5 total of at least one element selected from the group consisting of Nb and Ta; up to 3Mo; up to 3Co; up to 1W; up to 3Cu; up to 15Mn; up to 2Si; up to 0.15B; up to 0.05P; up to 1 total of at least one element selected from the group consisting of Y, La, Ce, Hf, and Zr; stainless steel alloys is also disclosed.

  16. Nickel-free austenitic stainless steels for medical applications

    OpenAIRE

    Yang, Ke; Ren, Yibin

    2010-01-01

    The adverse effects of nickel ions being released into the human body have prompted the development of high-nitrogen nickel-free austenitic stainless steels for medical applications. Nitrogen not only replaces nickel for austenitic structure stability but also much improves steel properties. Here we review the harmful effects associated with nickel in medical stainless steels, the advantages of nitrogen in stainless steels, and emphatically, the development of high-nitrogen nickel-free stainl...

  17. Nickel-free austenitic stainless steels for medical applications

    Directory of Open Access Journals (Sweden)

    Ke Yang and Yibin Ren

    2010-01-01

    Full Text Available The adverse effects of nickel ions being released into the human body have prompted the development of high-nitrogen nickel-free austenitic stainless steels for medical applications. Nitrogen not only replaces nickel for austenitic structure stability but also much improves steel properties. Here we review the harmful effects associated with nickel in medical stainless steels, the advantages of nitrogen in stainless steels, and emphatically, the development of high-nitrogen nickel-free stainless steels for medical applications. By combining the benefits of stable austenitic structure, high strength and good plasticity, better corrosion and wear resistances, and superior biocompatibility compared to the currently used 316L stainless steel, the newly developed high-nitrogen nickel-free stainless steel is a reliable substitute for the conventional medical stainless steels.

  18. Radiation resistant austenitic stainless steel alloys

    Science.gov (United States)

    Maziasz, P.J.; Braski, D.N.; Rowcliffe, A.F.

    1987-02-11

    An austenitic stainless steel alloy, with improved resistance to radiation-induced swelling and helium embrittlement, and improved resistance to thermal creep at high temperatures, consisting essentially of, by weight percent: from 16 to 18% nickel; from 13 to 17% chromium; from 2 to 3% molybdenum; from 1.5 to 2.5% manganese; from 0.01 to 0.5% silicon; from 0.2 to 0.4% titanium; from 0.1 to 0.2% niobium; from 0.1 to 0.6% vanadium; from 0.06 to 0.12% carbon; from 0.01 to 0.03% nitrogen; from 0.03 to 0.08% phosphorus; from 0.005 to 0.01% boron; and the balance iron, and wherein the alloy may be thermomechanically treated to enhance physical and mechanical properties. 4 figs.

  19. Mechanical Properties of Austenitic Stainless Steel Made by Additive Manufacturing

    National Research Council Canada - National Science Library

    Luecke, William E; Slotwinski, John A

    2014-01-01

    Using uniaxial tensile and hardness testing, we evaluated the variability and anisotropy of the mechanical properties of an austenitic stainless steel, UNS S17400, manufactured by an additive process...

  20. Cyclic shear behavior of austenitic stainless steel sheet

    NARCIS (Netherlands)

    Geijselaers, Hubertus J.M.; Bor, Teunis Cornelis; Hilkhuijsen, P.; van den Boogaard, Antonius H.

    2015-01-01

    An austenitic stainless steel has been subjected to large amplitude strain paths containing a strain reversal. During the tests, apart from the stress and the strain also magnetic induction was measured to monitor the transformation of austenite to martensite. From the in-situ magnetic induction

  1. The influence of austenite texture on the martensitic transformation of an austenitic stainless steel.

    NARCIS (Netherlands)

    Hilkhuijsen, P.; Geijselaers, Hubertus J.M.; Bor, Teunis Cornelis

    2013-01-01

    Uniaxial tensile tests on a highly textured, fully austenitic stainless steel were performed in the transverse and rolling directions. Differences in overall material and transformation behavior were observed: transformation from the austenite phase to the martensite phase during a test in the

  2. Low-temperature creep of austenitic stainless steels

    Science.gov (United States)

    Reed, R. P.; Walsh, R. P.

    2017-09-01

    Plastic deformation under constant load (creep) in austenitic stainless steels has been measured at temperatures ranging from 4 K to room temperature. Low-temperature creep data taken from past and unreported austenitic stainless steel studies are analyzed and reviewed. Creep at cryogenic temperatures of common austenitic steels, such as AISI 304, 310 316, and nitrogen-strengthened steels, such as 304HN and 3116LN, are included. Analyses suggests that logarithmic creep (creep strain dependent on the log of test time) best describe austenitic stainless steel behavior in the secondary creep stage and that the slope of creep strain versus log time is dependent on the applied stress/yield strength ratio. The role of cold work, strain-induced martensitic transformations, and stacking fault energy on low-temperature creep behavior is discussed. The engineering significance of creep on cryogenic structures is discussed in terms of the total creep strain under constant load over their operational lifetime at allowable stress levels.

  3. Phase transformations in a manganese-alloyed austenitic stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Jargelius-Pettersson, R.F.A. (Swedish Inst. for Metals Research, Stockholm (Sweden))

    1994-05-01

    The increasing demands placed on the corrosion resistance of stainless steels has led to the successive development of more highly alloyed materials. In this context nitrogen has shown considerable value as an alloying element but its use is restricted by a solubility limit of approximately 0.2 wt% in conventional austenitic stainless steel grades. Manganese increases the nitrogen solubility appreciably and for this reason there has also been an increased interest in its use as an alloying addition but numerous questions remain to be answered about the effect of both nitrogen and manganese on structural stability. Although much work has been published on the precipitation of secondary phases in CrNi(Mo) stainless steels, there is a relative paucity of information available on manganese-alloyed steels. Brandis et al. investigated precipitation in a 25Cr 17Ni 3Mo 6Mn 0.2Nb steel and found no manganese-enriched phases to occur. Sigma phase was the predominant intermetallic precipitate at low nitrogen contents while higher nitrogen contents retarded the onset of sigma phase precipitation but caused the appearance of chi phase. Boothby et al. investigated a 12Cr 11-35Ni (3Mo) steel in which the nickel was partially replaced by 20 or 30% manganese and found the precipitation of the intermetallic sigma, chi and Laves phases to be promoted by manganese, although again no manganese-enriched phases were observed. Fritscher demonstrated however the existence in the Fe-Cr-Ni system of a brittle ternary Y phase containing 30--60% manganese which was destabilized by nitrogen. The present work represents part of a study designed to gain greater understanding of the precipitation and sensitization behavior of highly alloyed austenitic stainless steels and concentrates on the influence of nitrogen additions up to 0.5wt% on precipitation of secondary phases in a 20Cr 18Ni 4.5Mo 10Mn steel.

  4. Measurement and tailoring of residual stress in expanded austenite on austenitic stainless steel

    DEFF Research Database (Denmark)

    Fernandes, Frederico Augusto Pires; Christiansen, Thomas Lundin; Winther, Grethe

    2017-01-01

    Expanded austenite on stainless steel with a high interstitial nitrogen content is characterized by elasto-plastic accommodation of the large composition-induced lattice expansion leading to huge compressive residual stress. The elasto-plastic accommodation as well as the (steep) concentration...... profile has implications for the measurement strategy to determine lattice strains and associated residual stresses with X-ray diffraction. Lattice strain measurements were performed on nitrided as well as subsequently de-nitrided expanded austenite on AISI 316L stainless steel, for various grazing...

  5. Page 1 Stress corrosion cracking of austenitic stainless steels 691 ...

    Indian Academy of Sciences (India)

    Stress corrosion cracking of austenitic stainless steels 691 and crack growth per event computed from acoustic emission and crack growth data are presented in table 3. The crack growth per event varies from less than a micron for a solution annealed material to 15 pm for 10% cold worked material. 4.4 Fractographic ...

  6. Formation and stabilization of reversed austenite in supermartensitic stainless steel

    DEFF Research Database (Denmark)

    Nießen, Frank; Grumsen, Flemming Bjerg; Hald, John

    2017-01-01

    The formation and stabilization of reversed austenite upon inter-critical annealing was investigated in a X4CrNiMo16-5-1 (EN 1.4418) supermartensitic stainless steel by means of scanning electron microscopy, electron backscatter-diffraction, transmission electron microscopy, energy-dispersive X...

  7. Microstructural evolution in fast-neutron-irradiated austenitic stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Stoller, R.E.

    1987-12-01

    The present work has focused on the specific problem of fast-neutron-induced radiation damage to austenitic stainless steels. These steels are used as structural materials in current fast fission reactors and are proposed for use in future fusion reactors. Two primary components of the radiation damage are atomic displacements (in units of displacements per atom, or dpa) and the generation of helium by nuclear transmutation reactions. The radiation environment can be characterized by the ratio of helium to displacement production, the so-called He/dpa ratio. Radiation damage is evidenced microscopically by a complex microstructural evolution and macroscopically by density changes and altered mechanical properties. The purpose of this work was to provide additional understanding about mechanisms that determine microstructural evolution in current fast reactor environments and to identify the sensitivity of this evolution to changes in the He/dpa ratio. This latter sensitivity is of interest because the He/dpa ratio in a fusion reactor first wall will be about 30 times that in fast reactor fuel cladding. The approach followed in the present work was to use a combination of theoretical and experimental analysis. The experimental component of the work primarily involved the examination by transmission electron microscopy of specimens of a model austenitic alloy that had been irradiated in the Oak Ridge Research Reactor. A major aspect of the theoretical work was the development of a comprehensive model of microstructural evolution. This included explicit models for the evolution of the major extended defects observed in neutron irradiated steels: cavities, Frank faulted loops and the dislocation network. 340 refs., 95 figs., 18 tabs.

  8. Oxidation resistant high creep strength austenitic stainless steel

    Science.gov (United States)

    Brady, Michael P.; Pint, Bruce A.; Liu, Chain-Tsuan; Maziasz, Philip J.; Yamamoto, Yukinori; Lu, Zhao P.

    2010-06-29

    An austenitic stainless steel displaying high temperature oxidation and creep resistance has a composition that includes in weight percent 15 to 21 Ni, 10 to 15 Cr, 2 to 3.5 Al, 0.1 to 1 Nb, and 0.05 to 0.15 C, and that is free of or has very low levels of N, Ti and V. The alloy forms an external continuous alumina protective scale to provide a high oxidation resistance at temperatures of 700 to 800.degree. C. and forms NbC nanocarbides and a stable essentially single phase fcc austenitic matrix microstructure to give high strength and high creep resistance at these temperatures.

  9. The sub-zero Celsius treatment of precipitation hardenable semi-austenitic stainless steel

    DEFF Research Database (Denmark)

    Villa, Matteo; Hansen, Mikkel Fougt; Somers, Marcel A. J.

    2015-01-01

    A precipitation hardenable semi-austenitic stainless steel AISI 632 grade was austenitized according to industrial specifications and thereafter subjected to isothermal treatment at sub-zero Celsius temperatures. During treatment, austenite transformed to martensite. The isothermal austenite-to-m...

  10. Austenite Formation from Martensite in a 13Cr6Ni2Mo Supermartensitic Stainless Steel

    NARCIS (Netherlands)

    Bojack, A.; Zhao, L.; Morris, P.F.; Sietsma, J.

    2016-01-01

    The influence of austenitization treatment of a 13Cr6Ni2Mo supermartensitic stainless steel (X2CrNiMoV13-5-2) on austenite formation during reheating and on the fraction of austenite retained after tempering treatment is measured and analyzed. The results show the formation of austenite in two

  11. Microstructural characterisation of carbon implanted austenitic stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Murphy, M.E. [Scientific Affairs Research Group, Stryker Orthopaedics, Raheen Business Park, Limerick (Ireland)]. E-mail: matthew.murphy@stryker.com; Insley, G.M. [Scientific Affairs Research Group, Stryker Orthopaedics, Raheen Business Park, Limerick (Ireland); Laugier, M.T. [Department of Physics, University of Limerick, Limerick (Ireland); Newcomb, S.B. [Sonsam Ltd., Glebe Laboratories, Newport, Tipperary (Ireland)

    2005-06-01

    Low carbon (316L) austenitic stainless steel has been implanted with carbon ions with a fluence of 5 x 10{sup 17} C ions/cm{sup 2} using an ion energy of 75 keV. The effect of carbon ion implantation on the microstructure of the austenitic steel has been examined in cross-section using transmission electron microscopy (TEM) both before and after implantation, and the implantation data correlated with a computer based simulation, TRIM (Transport and Range of Ions in Matter). It has been found that the high-fluence carbon ion implantation modified the microstructure of the steel, as demonstrated by the presence of two amorphous layers separated by a layer of expanded austenite.

  12. Microstructural and Mechanical Characterization of Solidified Austenitic Stainless Steels

    Directory of Open Access Journals (Sweden)

    Aktaş Çelik G.

    2017-09-01

    Full Text Available Among the family of stainless steels, cast austenitic stainless steels (CASSs are preferably used due to their high mechanical properties and corrosion resistance. These steels owe their properties to their microstructural features consisting of an austenitic matrix and skeletal or lathy type δ-ferrite depending on the cooling rate. In this study, the solidification behavior of CASSs (304L and 316L grades was studied using ThermoCalc software in order to determine the solidification sequence and final microstructure during cooling. Theoretical findings were supported by the microstructural examinations. For the mechanical characterization, not only hardness measurements but also tribological studies were carried out under dry sliding conditions and worn surfaces were examined by microscopy and 3D profilometric analysis. Results were discussed according to the type and amount of microstructural features.

  13. Crevice Corrosion Behavior of Nitrogen Bearing Austenitic Stainless Steels

    Energy Technology Data Exchange (ETDEWEB)

    Ono, A.A.; Shinohara, Tadashi.; Tsujikawa, Shigeo. [The University of Tokyo, Tokyo (Japan). Graduate School of Engineering

    1999-03-15

    The effect of nitrogen alloying on the initiation, propagation and repassivation of crevice corrosion of SUS 304 and SUS 316 austenitic stainless steels was investigated through potentiostatic polarizations, cyclic polarizations and in-situ measurements of depth profiles by the moire method. The results showed that nitrogen alloying in austenitic stainless steels increased to more noble values both the critical potential for steady crevice corrosion, V{sub C,CREV}, and the critical potential for repassivation of crevice corrosion E{sub C,CREV}. Concerning the in-situ measurements results, the disolution rate just above the repassivation potential, V{sub I}I*, decreased with nitrogen alloying for the SUS 304 alloys, and did not change in the SUS 316 alloys. The ratio of repassivating picture elements increased in both SUS 304 and SUS 316 with nitrogen alloying. (author)

  14. Study of irradiation damage structures in austenitic stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Hamada, Shozo [Japan Atomic Energy Research Inst., Tokai, Ibaraki (Japan). Tokai Research Establishment

    1997-08-01

    The irradiation damage microstructures in austenitic stainless steels, which have been proposed to be a candidate of structural materials of a fusion reactor, under ions and neutrons irradiation have been studied. In ion irradiation experiments, cross-sectional observation of the depth distribution of damage formed due to ion irradiation became available. Comparison and discussion between experimental results with TEM and the calculated ones in the depth profiles of irradiation damage microstructures. Further, dual-phase stainless steels, consisted of ferritic/austenitic phases, showed irradiation-induced/enhanced precipitation during ion irradiation. High Flux Isotope Reactor with high neutron fluxes was employed in neutron-irradiation experiments. Swelling of 316 steel showed irradiation temperature dependence and this had strong correlation with phase instability under heavy damage level. Swelling resistance of Ti-modified austenitic stainless steel, which has good swelling resistance, decreased during high damage level. This might be caused by the instability of Ti-carbide particles. The preparation method to reduce higher radioactivity of neutron-irradiated TEM specimen was developed. (author). 176 refs.

  15. Characterization of microstructure and texture across dissimilar super duplex/austenitic stainless steel weldment joint by austenitic filler metal

    Energy Technology Data Exchange (ETDEWEB)

    Eghlimi, Abbas, E-mail: a.eghlimi@ma.iut.ac.ir [Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Shamanian, Morteza [Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Eskandarian, Masoomeh [Department of Materials Engineering, Shiraz University, Shiraz 71348-51154 (Iran, Islamic Republic of); Zabolian, Azam [Department of Natural Resources, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Szpunar, Jerzy A. [Department of Mechanical Engineering, University of Saskatchewan, Saskatoon, SK S7N 5A9 (Canada)

    2015-08-15

    The evolution of microstructure and texture across an as-welded dissimilar UNS S32750 super duplex/UNS S30403 austenitic stainless steel joint welded by UNS S30986 (AWS A5.9 ER309LMo) austenitic stainless steel filler metal using gas tungsten arc welding process was evaluated by optical micrography and EBSD techniques. Due to their fabrication through rolling process, both parent metals had texture components resulted from deformation and recrystallization. The weld metal showed the highest amount of residual strain and had large austenite grain colonies of similar orientations with little amounts of skeletal ferrite, both oriented preferentially in the < 001 > direction with cub-on-cube orientation relationship. While the super duplex stainless steel's heat affected zone contained higher ferrite than its parent metal, an excessive grain growth was observed at the austenitic stainless steel's counterpart. At both heat affected zones, austenite underwent some recrystallization and formed twin boundaries which led to an increase in the fraction of high angle boundaries as compared with the respective base metals. These regions showed the least amount of residual strain and highest amount of recrystallized austenite grains. Due to the static recrystallization, the fraction of low degree of fit (Σ) coincident site lattice boundaries, especially Σ3 boundaries, was increased in the austenitic stainless steel heat affected zone, while the formation of subgrains in the ferrite phase increased the content of < 5° low angle boundaries at that of the super duplex stainless steel. - Graphical abstract: Display Omitted - Highlights: • Extensive grain growth in the HAZ of austenitic stainless steel was observed. • Intensification of < 100 > orientated grains was observed adjacent to both fusion lines. • Annealing twins with Σ3 CSL boundaries were formed in the austenite of both HAZ. • Cub-on-cube OR was observed between austenite and ferrite in the weld

  16. Fatigue behavior of welded austenitic stainless steel in different environments

    Directory of Open Access Journals (Sweden)

    D.S. Yawas

    2014-01-01

    Full Text Available The fatigue behavior of welded austenitic stainless steel in 0.5 M hydrochloric acid and wet steam corrosive media has been investigated. The immersion time in the corrosive media was 30 days to simulate the effect on stainless steel structures/equipment in offshore and food processing applications and thereafter annealing heat treatment was carried out on the samples. The findings from the fatigue tests show that seawater specimens have a lower fatigue stress of 0.5 × 10−5 N/mm2 for the heat treated sample and 0.1 × 10−5 N/mm2 for the unheat-treated sample compared to the corresponding hydrochloric acid and steam samples. The post-welding heat treatment was found to increase the mechanical properties of the austenitic stainless steel especially tensile strength but it reduces the transformation and thermal stresses of the samples. These findings were further corroborated by the microstructural examination of the stainless steel specimen.

  17. Review of environmental effects on fatigue crack growth of austenitic stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Shack, W.J.; Kassner, T.F. [Argonne National Lab., IL (United States)

    1994-05-01

    Fatigue and environmentally assisted cracking of piping, pressure vessel cladding, and core components in light water reactors are potential concerns to the nuclear industry and regulatory agencies. The degradation processes include intergranular stress corrosion cracking of austenitic stainless steel (SS) piping in boiling water reactors (BWRs), and propagation of fatigue or stress corrosion cracks (which initiate in sensitized SS cladding) into low-alloy ferritic steels in BWR pressure vessels. Crack growth data for wrought and cast austenitic SSs in simulated BWR water, developed at Argonne National Laboratory under US Nuclear Regulatory Commission sponsorship over the past 10 years, have been compiled into a data base along with similar data obtained from the open literature. The data were analyzed to develop corrosion-fatigue curves for austenitic SSs in aqueous environments corresponding to normal BWR water chemistries, for BWRs that add hydrogen to the feedwater, and for pressurized water reactor primary-system-coolant chemistry.

  18. Market Opportunities for Austenitic Stainless Steels in SO2 Scrubbers

    Science.gov (United States)

    Michels, Harold T.

    1980-10-01

    Recent U.S. federal legislation has created new opportunities for SO2 scrubbers because all coals, even low-sulfur western coals, will probably require scrubbing to remove SO2 from gaseous combustion products. Scrubbing, the chemical absorption of SO2 by vigorous contact with a slurry—usually lime or limestone—creates an aggressive acid-chloride solution. This presents a promising market for pitting-resistant austenitic stainless steels, but there is active competition from rubber and fiberglass-lined carbon steel. Since the latter are favored on a first-cost basis, stainless steels must be justified on a cost/performance or life-cost basis. Nickel-containing austenitic alloys are favored because of superior field fabricability. Ferritic stainless steels have little utility in this application because of limitations in weldability and resulting poor corrosion resistance. Inco corrosion test spools indicate that molybdenum-containing austenitic alloys are needed. The leanest alloys for this application are 316L and 317L. Low-carbon grades of stainless steel are specified to minimize corrosion in the vicinity of welds. More highly alloyed materials may be required in critical areas. At present, 16,000 MW of scrubber capacity is operational and 17,000 MW is under construction. Another 29,000 MW is planned, bringing the total to 62,000 MW. Some 160,000 MW of scrubber capacity is expected to be placed in service over the next 10 years. This could translate into a total potential market of 80,000 tons of alloy plate for new power industry construction in the next decade. Retrofitting of existing power plants plus scrubbers for other applications such as inert gas generators for oil tankers, smelters, municipal incinerators, coke ovens, the pulp and paper industry, sulfuric acid plants, and fluoride control in phosphoric acid plants will add to this large market.

  19. Corrosion resistance of kolsterised austenitic 304 stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Abudaia, F. B., E-mail: fabudaia@yahoo.com; Khalil, E. O., E-mail: ekhalil9@yahoo.com; Esehiri, A. F., E-mail: Hope-eseheri@hotmail.co.uk; Daw, K. E., E-mail: Khawladaw@yahoo.com [University of Tripoli Department of Materials and Metallurgical Eng, Tripoli-Libya P.O.Box13589 (Libya)

    2015-03-30

    Austenitic stainless suffers from low wear resistance in applications where rubbing against other surfaces is encountered. This drawback can be overcome by surface treatment such as coating by hard materials. Other treatments such as carburization at relatively low temperature become applicable recently to improve hardness and wear resistance. Carburization heat treatment would only be justified if the corrosion resistance is unaffected. In this work samples of 304 stainless steels treated by colossal supersaturation case carburizing (known as Kolsterising) carried out by Bodycote Company was examined for pitting corrosion resistance at room temperature and at 50 °C. Comparison with results obtained for untreated samples in similar testing conditions show that there is no deterioration in the pitting resistance due to the Kolsterising heat treatment. X ray diffraction patterns obtained for Kolsterising sample showed that peaks correspond to the austenite phase has shifted to lower 2θ values compared with those of the untreated sample. The shift is an indication for expansion of austenite unit cells caused by saturation with diffusing carbon atoms. The XRD of Kolsterising samples also revealed additional peaks appeared in the patterns due to formation of carbides in the kolsterised layer. Examination of these additional peaks showed that these peaks are attributed to a type of carbide known as Hagg carbide Fe{sub 2}C{sub 5}. The absence of carbides that contain chromium means that no Cr depletion occurred in the layer and the corrosion properties are maintained. Surface hardness measurements showed large increase after Kolsterising heat treatment.

  20. Effect of shot peening on metastable austenitic stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Fargas, G., E-mail: gemma.fargas@upc.edu [CIEFMA - Departament de Ciència dels Materials i Enginyeria Metallúrgica, Universitat Politècnica de Catalunya, 08028 Barcelona (Spain); CRnE, Centre de Recerca en Nanoenginyeria, Universitat Politècnica de Catalunya, 08028 Barcelona (Spain); Roa, J.J.; Mateo, A. [CIEFMA - Departament de Ciència dels Materials i Enginyeria Metallúrgica, Universitat Politècnica de Catalunya, 08028 Barcelona (Spain); CRnE, Centre de Recerca en Nanoenginyeria, Universitat Politècnica de Catalunya, 08028 Barcelona (Spain)

    2015-08-12

    In this work, shot peening was performed in a metastable austenitic stainless steel EN 1.4318 (AISI 301LN) in order to evaluate its effect on austenite to martensite phase transformation and also the influence on the fatigue limit. Two different steel conditions were considered: annealed, i.e., with a fully austenitic microstructure, and cold rolled, consisting of a mixture of austenite and martensite. X-ray diffraction, electron back-scattered diffraction and focus ion beam, as well as nanoindentation techniques, were used to elucidate deformation mechanisms activated during shot peening and correlate with fatigue response. Results pointed out that extensive plastic deformation and phase transformation developed in annealed specimens as a consequence of shot peening. However, the increase of roughness and the generation of microcracks led to a limited fatigue limit improvement. In contrast, shot peened cold rolled specimens exhibited enhanced fatigue limit. In the latter case, the main factor that determined the influence on the fatigue response was the distance from the injector, followed successively by the exit speed of the shots and the coverage factor.

  1. STRUCTURAL STABILITY OF HIGH NITROGEN AUSTENITIC STAINLESS STEELS

    Directory of Open Access Journals (Sweden)

    Jana Bakajová

    2011-05-01

    Full Text Available This paper deals with the structural stability of an austenitic stainless steel with high nitrogen content. The investigated steel was heat treated at 800°C using different annealing times. Investigation was carried out using light microscopy, transmission electron microscopy and thermodynamic calculations. Three phases were identified by electron diffraction: Cr2N, sigma – phase and M23C6. The thermodynamic prediction is in good agreement with the experimental result. The only is the M23C6 carbide phase which is not thermodynamically predicted. Cr2N is the majority secondary phase and occurs in the form of discrete particles or cells (lamellas of Cr2N and austenite.

  2. High Nitrogen Austenitic Stainless Steel Precipitation During Isothermal Annealing

    Directory of Open Access Journals (Sweden)

    Maria Domankova

    2016-07-01

    Full Text Available The time-temperature-precipitation in high-nitrogen austenitic stainless steel was investigated using light optical microscopy, transmission electron microscopy, selected area diffraction and energy-dispersive X-ray spectroscopy. The isothermal precipitation kinetics curves and the corresponding precipitation activation energy were obtained. The diffusion activation energy of M2N precipitation is 129 kJ/mol. The results show that critical temperature for M2N precipitation is about 825°C with the corresponding incubation period 2.5 min.

  3. Corrosion behavior of sensitized duplex stainless steel.

    Science.gov (United States)

    Torres, F J; Panyayong, W; Rogers, W; Velasquez-Plata, D; Oshida, Y; Moore, B K

    1998-01-01

    The present work investigates the corrosion behavior of 2205 duplex stainless steel in 0.9% NaCl solution after various heat-treatments, and compares it to that of 316L austenitic stainless steel. Both stainless steels were heat-treated at 500, 650, and 800 degrees C in air for 1 h, followed by furnace cooling. Each heat-treated sample was examined for their microstructures and Vickers micro-hardness, and subjected to the X-ray diffraction for the phase identification. Using potentiostatic polarization method, each heat-treated sample was corrosion-tested in 37 degrees C 0.9% NaCl solution to estimate its corrosion rate. It was found that simulated sensitization showed an adverse influence on both steels, indicating that corrosion rates increased by increasing the sensitization temperatures.

  4. Biofouling on austenitic stainless steels in spent nuclear fuel pools

    Energy Technology Data Exchange (ETDEWEB)

    Sarro, M.I.; Moreno, D.A.; Chicote, E.; Lorenzo, P.I.; Garcia, A.M. [Universidad Politecnica de Madrid, Departamento de Ingenieria y Ciencia de los Materiales, Escuela Tecnica Superior de Ingenieros Industriales, Jose Gutierrez Abascal, 2, E-28006 Madrid (Spain); Montero, F. [Iberdrola Generacion, S.A., y C.M.D.S., Centro de Tecnologia de Materiales, Paseo de la Virgen del Puerto, 53, E-28005 Madrid (Spain)

    2003-07-01

    The objective of this study was to investigate the biofilm formation on three different types of austenitic stainless steel (UNS S30400, S30466 and S31600) submerged in a spent nuclear fuel pool. The presence of microorganisms in coupons was characterised using standard culture microbiological methods, microscopic techniques (epifluorescence microscopy and scanning electron microscopy), and molecular biology techniques (denaturing gradient gel electrophoresis and sequencing fragments of 16S rDNA). The microscopy techniques showed signs of colonisation of stainless steels in spite of these extreme conditions. Based on sequencing of cultured microorganisms, different bacteria belonging to {alpha}, {beta}, {gamma}-Proteobacteria, Bacilli, and Actinobacteria classes have been identified. The biofilm radioactivity was measured using gamma-ray spectrometry and, according to the data gathered, the radionuclides present in the water pool were entrapped in the biofilm increasing the amount of radiation at the surface of the different materials. (Abstract Copyright [2003], Wiley Periodicals, Inc.)

  5. Surface treatment and corrosion behaviour of austenitic stainless steel biomaterial

    Science.gov (United States)

    Oravcová, M.; Palček, P.; Zatkalíková, V.; Tański, T.; Król, M.

    2017-02-01

    In this article results from corrosion behaviour of austenitic stainless steel AISI 316L after different surface treatments are published. “As received” surface and surface after grinding resulted in lower resistance to pitting corrosion in physiological solution than electrochemically polished in H3PO4+H2SO4+H2O. Electropolishing also improved the surface roughness in comparison with the “as received” surface. Deposition of Al2O3 nanometric ALD coating improves the corrosion resistance of stainless steel in chloride-containing environment by shifting the breakdown potential toward more positive values. This oxide coating not only improves the corrosion resistance but it also affects the wettability of the surface, resulting in hydrophobic surface.

  6. Effect of Austenitic and Austeno-Ferritic Electrodes on 2205 Duplex and 316L Austenitic Stainless Steel Dissimilar Welds

    Science.gov (United States)

    Verma, Jagesvar; Taiwade, Ravindra V.

    2016-11-01

    This study addresses the effect of different types of austenitic and austeno-ferritic electrodes (E309L, E309LMo and E2209) on the relationship between weldability, microstructure, mechanical properties and corrosion resistance of shielded metal arc welded duplex/austenitic (2205/316L) stainless steel dissimilar joints using the combined techniques of optical, scanning electron microscope, energy-dispersive spectrometer and electrochemical. The results indicated that the change in electrode composition led to microstructural variations in the welds with the development of different complex phases such as vermicular ferrite, lathy ferrite, widmanstatten and intragranular austenite. Mechanical properties of welded joints were diverged based on compositions and solidification modes; it was observed that ferritic mode solidified weld dominated property wise. However, the pitting corrosion resistance of all welds showed different behavior in chloride solution; moreover, weld with E2209 was superior, whereas E309L exhibited lower resistance. Higher degree of sensitization was observed in E2209 weld, while lesser in E309L weld. Optimum ferrite content was achieved in all welds.

  7. EBSD study of a hot deformed austenitic stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Mirzadeh, H., E-mail: h-m@gmx.com [Departamento de Ciencia de los Materiales e Ingenieria Metalurgica, ETSEIB, Universitat Politecnica de Catalunya, Av. Diagonal 647, 08028 Barcelona (Spain); Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Cabrera, J.M. [Departamento de Ciencia de los Materiales e Ingenieria Metalurgica, ETSEIB, Universitat Politecnica de Catalunya, Av. Diagonal 647, 08028 Barcelona (Spain); Fundacio CTM Centre Tecnologic, Av. Bases de Manresa 1, 08242 Manresa (Spain); Najafizadeh, A. [Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Calvillo, P.R. [Departamento de Ciencia de los Materiales e Ingenieria Metalurgica, ETSEIB, Universitat Politecnica de Catalunya, Av. Diagonal 647, 08028 Barcelona (Spain); Fundacio CTM Centre Tecnologic, Av. Bases de Manresa 1, 08242 Manresa (Spain)

    2012-03-15

    Highlights: Black-Right-Pointing-Pointer Microstructural characterization of an austenitic stainless steel by EBSD. Black-Right-Pointing-Pointer The role of twins in the nucleation and growth of dynamic recrystallization. Black-Right-Pointing-Pointer Grain refinement through the discontinuous dynamic recrystallization. Black-Right-Pointing-Pointer Determination of recrystallized fraction using the grain average misorientation. Black-Right-Pointing-Pointer Relationship between recrystallization and the frequency of high angle boundaries. - Abstract: The microstructural evolution of a 304 H austenitic stainless steel subjected to hot compression was studied by the electron backscattered diffraction (EBSD) technique. Detailed data about the boundaries, coincidence site lattice (CSL) relationships and grain size were acquired from the orientation imaging microscopy (OIM) maps. It was found that twins play an important role in the nucleation and growth of dynamic recrystallization (DRX) during hot deformation. Moreover, the conventional discontinuous DRX (DDRX) was found to be in charge of grain refinement reached under the testing conditions studied. Furthermore, the recrystallized fraction (X) was determined from the grain average misorientation (GAM) distribution based on the threshold value of 1.55 Degree-Sign . The frequency of high angle boundaries showed a direct relationship with X. A time exponent of 1.11 was determined from Avrami analysis, which was related to the observed single-peak behavior in the stress-strain flow curves.

  8. Expanded austenite in nitrided layers deposited on austenitic and super austenitic stainless steel grades; Analise da austenita expandida em camadas nitretadas em acos inoxidaveis austeniticos e superaustenitico

    Energy Technology Data Exchange (ETDEWEB)

    Casteletti, L.C.; Fernandes, F.A.P.; Heck, S.C. [Universidade de Sao Paulo (EESC/USP), Sao Carlos, SP (Brazil). Escola de Engenharia. Dept. de Engenharia de Materais, Aeronautica e Automobilistica; Oliveira, A.M. [Instituto de Educacao, Ciencia e Tecnologia do Maranhao (IFMA), Sao Luis, MA (Brazil); Gallego, J., E-mail: gallego@dem.feis.unesp.b [UNESP, Ilha Solteira, SP (Brazil). Dept. Engenharia Mecanica

    2010-07-01

    In this work nitrided layers deposited on austenitic and super austenitic stainless steels were analyzed through optical microscopy and X-rays diffraction analysis (XRD). It was observed that the formation of N supersaturated phase, called expanded austenite, has promoted significant increment of hardness (> 1000HV). XRD results have indicated the anomalous displacement of the diffracted peaks, in comparison with the normal austenite. This behavior, combined with peaks broadening, it was analyzed in different nitriding temperatures which results showed good agreement with the literature. (author)

  9. Mechanical Properties of Austenitic Stainless Steel Made by Additive Manufacturing.

    Science.gov (United States)

    Luecke, William E; Slotwinski, John A

    2014-01-01

    Using uniaxial tensile and hardness testing, we evaluated the variability and anisotropy of the mechanical properties of an austenitic stainless steel, UNS S17400, manufactured by an additive process, selective laser melting. Like wrought materials, the mechanical properties depend on the orientation introduced by the processing. The recommended stress-relief heat treatment increases the tensile strength, reduces the yield strength, and decreases the extent of the discontinuous yielding. The mechanical properties, assessed by hardness, are very uniform across the build plate, but the stress-relief heat treatment introduced a small non-uniformity that had no correlation to position on the build plate. Analysis of the mechanical property behavior resulted in four conclusions. (1) The within-build and build-to-build tensile properties of the UNS S17400 stainless steel are less repeatable than mature engineering structural alloys, but similar to other structural alloys made by additive manufacturing. (2) The anisotropy of the mechanical properties of the UNS S17400 material of this study is larger than that of mature structural alloys, but is similar to other structural alloys made by additive manufacturing. (3) The tensile mechanical properties of the UNS S17400 material fabricated by selective laser melting are very different from those of wrought, heat-treated 17-4PH stainless steel. (4) The large discontinuous yielding strain in all tests resulted from the formation and propagation of Lüders bands.

  10. Application of electrochemical methods for the investigation of intergranular corrosion welded joint austenitic stainless steel 19Cr-9Ni

    Directory of Open Access Journals (Sweden)

    Jegdić Bore V.

    2011-01-01

    Full Text Available Sensitization degree of the austenitic stainless steel welded joints was investigated by electrochemical methods of the double loop electrochemical potentiokinetic reactivation (DL EPR in H2SO4 + KSCN solution, and by the measurement of corrosion potential of the steel in the drop of the solution of HNO3 + FeCl3 + HCl. The welded joints were tested by X-ray radiographic method in order to check the presence of the weld defects. Grain size of the base metal and the welded joints were determined by optical microscopy. Good agreement between the results obtained by different electrochemical methods was obtained. Heat-affected zone (HAZ of the austenitic stainless steel welded joints has shown significant degree of sensitization. The double loop electrochemical potentiokinetic method gave quantitative evidence about susceptibility of the stainless steel to intergranular corrosion.

  11. Dynamic recrystallization in friction surfaced austenitic stainless steel coatings

    Energy Technology Data Exchange (ETDEWEB)

    Puli, Ramesh, E-mail: rameshpuli2000@gmail.com; Janaki Ram, G.D.

    2012-12-15

    Friction surfacing involves complex thermo-mechanical phenomena. In this study, the nature of dynamic recrystallization in friction surfaced austenitic stainless steel AISI 316L coatings was investigated using electron backscattered diffraction and transmission electron microscopy. The results show that the alloy 316L undergoes discontinuous dynamic recrystallization under conditions of moderate Zener-Hollomon parameter during friction surfacing. - Highlights: Black-Right-Pointing-Pointer Dynamic recrystallization in alloy 316L friction surfaced coatings is examined. Black-Right-Pointing-Pointer Friction surfacing leads to discontinuous dynamic recrystallization in alloy 316L. Black-Right-Pointing-Pointer Strain rates in friction surfacing exceed 400 s{sup -1}. Black-Right-Pointing-Pointer Estimated grain size matches well with experimental observations in 316L coatings.

  12. Small Punch Creep Test in a 316 Austenitic Stainless Steel

    Science.gov (United States)

    Saucedo-Muñoz, Maribel L.; Komazaki, Ken-Icbi; Ortiz-Mariscal, Arturo; Lopez-Hirata, Victor M.

    The small punch creep test was used to evaluate the creep behavior of a 316 type austenitic stainless steel at temperatures of 650, 675 and 700 °C and loads from 199 to 512 N using a creep tester with a specimen size of 10 x 10 x 0.3 mm under an argon atmosphere. The small punch creep curves shows the three stages found in the creep curves of the conventional uniaxial test. The time to rupture decreases as the testing temperature and load increase. The secondary stage is also reduced with the increase in test load. An intergranular ductile fracture mode was observed at a testing temperature of 700 °C, while intergranular brittle mode at 650 °C which is associated with the absence of abundant precipitation at 650 °C.

  13. Experimental determination of the constitutive behaviour of a metastable austenitic stainless steel

    NARCIS (Netherlands)

    Post, J.; Nolles, H.; Datta, K.; Datta, K.; Geijselaers, Hubertus J.M.

    2008-01-01

    This article presents measurements to describe the constitutive behaviour of a semi-austenitic precipitation hardenable stainless steel called Sandvik Nanoflex™, during metal forming and hardening. The material is metastable, which causes strain-induced transformation during forming. Depending on

  14. The influence of nickel-nitrogen ratio on the deformation behaviour of austenitic stainless steels

    CSIR Research Space (South Africa)

    Schmid, OE

    1992-01-01

    Full Text Available This study examines the effect that a partial substitution of nickel with nitrogen has on the deformation behaviour of a metastable austenitic stainless steel, AISI 301. The effect on the tensile deformation behaviour is studied in detail...

  15. General and Localized Corrosion of Austenitic And Borated Stainless Steels in Simulated Concentrated Ground Waters

    Energy Technology Data Exchange (ETDEWEB)

    Estill, J C; Rebak, R B; Fix, D V; Wong, L L

    2004-03-11

    Boron containing stainless steels are used in the nuclear industry for applications such as spent fuel storage, control rods and shielding. It was of interest to compare the corrosion resistance of three borated stainless steels with standard austenitic alloy materials such as type 304 and 316 stainless steels. Tests were conducted in three simulated concentrated ground waters at 90 C. Results show that the borated stainless were less resistant to corrosion than the witness austenitic materials. An acidic concentrated ground water was more aggressive than an alkaline concentrated ground water.

  16. General and Localized corrosion of Austenitic and Borated Stainless Steels in Simulated Concentrated Ground Waters

    Energy Technology Data Exchange (ETDEWEB)

    D. Fix; J. Estill; L. Wong; R. Rebak

    2004-05-28

    Boron containing stainless steels are used in the nuclear industry for applications such as spent fuel storage, control rods and shielding. It was of interest to compare the corrosion resistance of three borated stainless steels with standard austenitic alloy materials such as type 304 and 316 stainless steels. Tests were conducted in three simulated concentrated ground waters at 90 C. Results show that the borated stainless were less resistant to corrosion than the witness austenitic materials. An acidic concentrated ground water was more aggressive than an alkaline concentrated ground water.

  17. Strain direction dependency of martensitic transformation in austenitic stainless steels: The effect of gamma-texture

    NARCIS (Netherlands)

    Hilkhuijsen, P.; Geijselaers, Hubertus J.M.; Bor, Teunis Cornelis; Perdahcioglu, Emin Semih; van den Boogaard, Antonius H.; Akkerman, Remko

    2013-01-01

    Uniaxial tensile tests on both a non-textured and a highly textured, fully austenitic stainless steel were performed in both the rolling and the transverse directions. Both materials show mechanically induced phase transformation from the austenitic FCC to the martensitic BCC phase. Differences in

  18. In Situ Techniques for the Investigation of the Kinetics of Austenitization of Supermartensitic Stainless Steel

    DEFF Research Database (Denmark)

    Nießen, Frank; Villa, Matteo; Apel, Daniel

    2016-01-01

    The austenitization and inter-critical annealing of X4CrNiMo16-5-1 (1.4418) supermartensitic stainless steel were investigated in-situ with synchrotron X-ray diffraction (XRD), dilatometry and differential scanning calorimetry (DSC) under isochronal heating conditions. Austenitization occurred...

  19. Mechanical Properties of Thermally Aged Austenitic Stainless Steel Welds and Cast Austenitic Stainless Steel

    Energy Technology Data Exchange (ETDEWEB)

    Hong, Sunghoon; Seo, Myeong-Gyu; Jang, Changheui [Korea Advanced Institute of Science and Technology, Daejeon (Korea, Republic of); Lee, Kyoung Soo [Korea Hydro and Nuclear Power Co. Ltd., Daejeon (Korea, Republic of)

    2015-05-15

    Conventional test methods for tensile and J-R properties of such weld require large size specimens. Meanwhile, small punch (SP) test has advantages of using small size samples at specific location. In this study, the mechanical property changes caused by the thermal aging were evaluated for the stainless steel welds and CASSs using tensile, J-R, and SP test. Based on the results, correlations were developed to estimate the fracture toughness using the load-displacement curve of SP tests. Finally, the fracture surfaces of compact tension (CT) and SP test specimens are compared and discussed in view of the effect of thermal aging on microstructure. Stainless steel welds of ER316L and ER347 as well as CASS (CF8M) were thermally aged at 400 .deg. C for 5,000 h. So far, tensile properties and fracture toughness of un-aged materials were carried out at room temperature and 320 .deg. C as a reference data. In order to evaluate the effect of thermal aging on mechanical properties, aged specimens are being tested and the changes in these properties will be discussed. In addition, correlations will be developed to estimate the fracture toughness in between J-R curve and SP curve.

  20. Friction welding of Al-Cu-SiC composite to AISI 304 austenitic stainless steel

    OpenAIRE

    Özdemir, Niyazi; Balaban, Zülküf

    2017-01-01

    The present study investigates thefeasibility of joining an aluminium matrix composite reinforced with 5, 10 and15 vol. % of SiCp particles to AISI 304 austenitic stainless steel by usingfriction welding technique. In the present study, optical and electronmicroscopy as well as lap shear strength test and microhardness measurementswere used to evaluate the quality of bonding of Al-Cu-SiC and AISI 304austenitic stainless steel joints produced by friction welding

  1. Stress corrosion cracking behaviour of gas tungsten arc welded super austenitic stainless steel joints

    OpenAIRE

    Vinoth Kumar, M.; Balasubramanian, V.; Rajakumar, S.; Albert, Shaju K.

    2015-01-01

    Super 304H austenitic stainless steel with 3% of copper posses excellent creep strength and corrosion resistance, which is mainly used in heat exchanger tubing of the boiler. Heat exchangers are used in nuclear power plants and marine vehicles which are intended to operate in chloride rich offshore environment. Chloride stress corrosion cracking is the most likely life limiting failure with austenitic stainless steel tubing. Welding may worsen the stress corrosion cracking susceptibility of t...

  2. V and Nb Influence on the Austenitic Stainless Steel Corrosion in 0.1 M HCl

    Directory of Open Access Journals (Sweden)

    Amel GHARBI

    2014-05-01

    Full Text Available Vanadium and niobium were added in AISI309 austenitic stainless steel composition to modify their structure and pitting corrosion resistance in 0.1 M HCl. The structural characterization was carried out by X-rays diffraction and optical microscopy. Corrosion behavior was investigated using potentiodynamic tests and electrochemical impedance measurements (EIS .Results showed that vanadium and niobium addition precipitated stable carbides (VC, NbC to chromium carbides’ detriment and improved austenitic stainless steel corrosion resistance.

  3. Corrosion Behavior of Austenitic and Duplex Stainless Steels in Lithium Bromide

    Directory of Open Access Journals (Sweden)

    Ayo Samuel AFOLABI

    2009-07-01

    Full Text Available The corrosion behavior of austenitic and duplex stainless steels in various concentrations of lithium, bromide solution was investigated by using the conventional weight loss measurement method. The results obtained show that corrosion of these steels occurred due to the aggressive bromide ion in the medium. Duplex stainless steel shows a greater resistance to corrosion than austenitic stainless steel in the medium. This was attributed to equal volume proportion of ferrite and austenite in the structure of duplex stainless steel coupled with higher content of chromium in its composition. Both steels produced electrochemical noise at increased concentrations of lithium bromide due to continuous film breakdown and repair caused by reduction in medium concentration by the alkaline corrosion product while surface passivity observed in duplex stainless steel is attributed to film stability on this steel.

  4. Measured Resolved Shear Stresses and Bishop Hill Stress States in Individual Grains of Austenitic Stainless Steel (Postprint)

    Science.gov (United States)

    2017-09-13

    AFRL-RX-WP-JA-2017-0330 MEASURED RESOLVED SHEAR STRESSES AND BISHOP-HILL STRESS STATES IN INDIVIDUAL GRAINS OF AUSTENITIC STAINLESS ...IN INDIVIDUAL GRAINS OF AUSTENITIC STAINLESS STEEL (POSTPRINT) 5a. CONTRACT NUMBER IN-HOUSE 5b. GRANT NUMBER 5c. PROGRAM ELEMENT NUMBER 6...grains in austenitic stainless steel 316 L at 0.1 and 1% sample elongation has been determined with sufficient accuracy to allow comparison with the

  5. Constitutive modeling of metastable austenitic stainless steel (CD-rom)

    NARCIS (Netherlands)

    Perdahcioglu, Emin Semih; Geijselaers, Hubertus J.M.; Huetink, Han; Boisse, P.

    2008-01-01

    A stress-update algorithm is developed for austenitic metastable steels which undergo phase evolution during deformation. The material initially comprises only the soft and ductile austenite phase which due to the phenomenon of mechanically induced martensitic transformation, transforms completely

  6. Fracture toughness of irradiated wrought and cast austenitic stainless steels in BWR environment

    Energy Technology Data Exchange (ETDEWEB)

    Chopra, O.K.; Gruber, E.E.; Shack, W.J. [Argonne National Lab., Nuclear Engineering Div., Argonne, Illinois (United States)

    2007-07-01

    Experimental data are presented on the fracture toughness of wrought and cast austenitic stainless steels (SSs) that were irradiated to a fluence of {approx} 1.5 x 10{sup 21} n/cm{sup 2} (E > 1 MeV){sup *} ({approx} 2.3 dpa) at 296-305{sup o}C. To evaluate the possible effects of test environment and crack morphology on the fracture toughness of these steels, all tests were conducted in normal-water-chemistry boiling water reactor (BWR) environments at {approx} 289{sup o}C. Companion tests were also conducted in air on the same material for comparison. The fracture toughness J-R curves for SS weld heat-affected-zone materials in BWR water were found to be comparable to those in air. However, the results of tests on sensitized Type 304 SS and thermally aged cast CF-8M steel suggested a possible effect of water environment. The available fracture toughness data on irradiated austenitic SSs were reviewed to assess the potential for radiation embrittlement of reactor-core internal components. The synergistic effects of thermal and radiation embrittlement of cast austenitic SS internal components are also discussed. (author)

  7. Review of environmental effects on fatigue crack growth of austenitic stainless steels.

    Energy Technology Data Exchange (ETDEWEB)

    Shack, W. J.; Kassner, T. F.; Energy Technology

    1994-07-11

    Fatigue and environmentally assisted cracking of piping, pressure vessel cladding, and core components in light water reactors are potential concerns to the nuclear industry and regulatory agencies. The degradation processes include intergranular stress corrosion cracking of austenitic stainless steel (SS) piping in boiling water reactors (BWRs), and propagation of fatigue or stress corrosion cracks (which initiate in sensitized SS cladding) into low-alloy ferritic steels in BWR pressure vessels. Crack growth data for wrought and cast austenitic SSs in simulated BWR water, developed at Argonne National Laboratory under US Nuclear Regulatory Commission sponsorship over the past 10 years, have been compiled into a data base along with similar data obtained from the open literature. The data were analyzed to develop corrosion-fatigue curves for austenitic SSs in aqueous environments corresponding to normal BWR water chemistries, for BWRs that add hydrogen to the feedwater, and for pressurized water reactor primary-system-coolant chemistry. The corrosion-fatigue data and curves in water were compared with the air line in Section XI of the ASME Code.

  8. Accumulation of uranium on austenitic stainless steel surfaces

    Energy Technology Data Exchange (ETDEWEB)

    Dombovari, Peter [Department of Radiochemistry, Pannon University, H-8201 Veszprem, P.O. Box 158 (Hungary); Kadar, Peter [Department of Radiochemistry, Pannon University, H-8201 Veszprem, P.O. Box 158 (Hungary); Kovacs, Tibor [Department of Radiochemistry, Pannon University, H-8201 Veszprem, P.O. Box 158 (Hungary); Somlai, Janos [Department of Radiochemistry, Pannon University, H-8201 Veszprem, P.O. Box 158 (Hungary); Rado, Krisztian [Department of Radiochemistry, Pannon University, H-8201 Veszprem, P.O. Box 158 (Hungary); Varga, Istvan [Department of Radiochemistry, Pannon University, H-8201 Veszprem, P.O. Box 158 (Hungary); Bujak, Renata [Department of Radiochemistry, Pannon University, H-8201 Veszprem, P.O. Box 158 (Hungary); Varga, Kalman [Department of Radiochemistry, Pannon University, H-8201 Veszprem, P.O. Box 158 (Hungary)]. E-mail: vargakl@almos.vein.hu; Halmos, Pal [Analytical Chemistry Research Group, Hungarian Academy of Sciences, Veszprem (Hungary); Borszeki, Janos [Department of Analytical Chemistry, Pannon University, Veszprem (Hungary); Konya, Jozsef; Nagy, Noemi M. [Department of Colloid- and, Environmental Chemistry, Isotope Laboratory, University of Debrecen, Debrecen (Hungary); Koever, Laszlo; Varga, Dezso; Cserny, Istvan; Toth, Jozsef [Section of Electron Spectroscopy and Materials Science, Institute of Nuclear Research of the Hungarian Academy of Sciences (MTA ATOMKI), P.O. Box 51, H-4001 Debrecen (Hungary); Fodor, Lajos; Horvath, Attila [Department of General and Inorganic Chemistry, Pannon University, Veszprem (Hungary); Pinter, Tamas; Schunk, Janos [Paks NPP Ltd., Paks (Hungary)

    2007-02-01

    The surface contamination by uranium in the primary circuit of PWR type nuclear reactors is a fairly complex problem as (i) different chemical forms (molecular, colloidal and/or disperse) of the uranium atoms can be present in the boric acid coolant, and (ii) only limited pieces of information about the extent, kinetics and mechanism of uranium accumulation on constructional materials are available in the literature. A comprehensive program has been initiated in order to gain fundamental information about the uranium accumulation onto the main constituents of the primary cooling circuit (i.e., onto austenitic stainless steel type 08X18H10T (GOSZT 5632-61) and Zr(1%Nb) alloy). In this paper, some experimental findings on the time and pH dependences of U accumulation obtained in a pilot plant model system are presented and discussed. The surface excess, oxidation state and chemical forms of uranium species sorbed on the inner surfaces of the stainless steel tubes of steam generators have been detected by radiotracer (alpha spectrometric), ICP-OES and XPS methods. In addition, the passivity, morphology and chemical composition of the oxide-layers formed on the studied surfaces of steel specimens have been analyzed by voltammetry and SEM-EDX. The experimental data imply that the uranium sorption is significant in the pH range of 4-8 where the intense hydrolysis of uranyl cations in boric acid solution can be observed. Some specific adsorption and deposition of (mainly colloidal and disperse) uranyl hydroxide to be formed in the solution prevail over the accumulation of other U(VI) hydroxo complexes. The maximum surface excess of uranium species measured at pH 6 ({gamma} {sub sample} = 1.22 {mu}g cm{sup -2} U {approx_equal} 4 x 10{sup -9} mol cm{sup -2} UO{sub 2}(OH){sub 2}) exceeds a monolayer coverage.

  9. Study of biocompatibility of medical grade high nitrogen nickel-free austenitic stainless steel in vitro.

    Science.gov (United States)

    Li, Menghua; Yin, Tieying; Wang, Yazhou; Du, Feifei; Zou, Xingzheng; Gregersen, Hans; Wang, Guixue

    2014-10-01

    Adverse effects of nickel ions being released into the living organism have resulted in development of high nitrogen nickel-free austenitic stainless steels for medical applications. Nitrogen not only replaces nickel for austenitic structure stability but also improves steel properties. The cell cytocompatibility, blood compatibility and cell response of high nitrogen nickel-free austenitic stainless steel were studied in vitro. The mechanical properties and microstructure of this stainless steel were compared to the currently used 316L stainless steel. It was shown that the new steel material had comparable basic mechanical properties to 316L stainless steel and preserved the single austenite organization. The cell toxicity test showed no significant toxic side effects for MC3T3-E1 cells compared to nitinol alloy. Cell adhesion testing showed that the number of MC3T3-E1 cells was more than that on nitinol alloy and the cells grew in good condition. The hemolysis rate was lower than the national standard of 5% without influence on platelets. The total intracellular protein content and ALP activity and quantification of mineralization showed good cell response. We conclude that the high nitrogen nickel-free austenitic stainless steel is a promising new biomedical material for coronary stent development. Copyright © 2014 Elsevier B.V. All rights reserved.

  10. Modified Monkman-Grant relationship for austenitic stainless steel foils

    Science.gov (United States)

    Osman Ali, Hassan; Tamin, Mohd Nasir

    2013-02-01

    Characteristics of creep deformation for austenitic stainless steel foils are examined using the modified Monkman-Grant equation. A series of creep tests are conducted on AISI 347 steel foils at 700 °C and different stress levels ranging from 54 to 221 MPa. Results showed that at lower stress levels below 110 MPa, the creep life parameters ɛ, ɛr, tr can be expressed using the modified Monkman-Grant equation with exponent m'= 0.513. This indicates significant deviation of the creep behavior from the first order reaction kinetics theory for creep (m' = 1.0). The true tertiary creep damage in AISI 347 steel foil begins after 65.9% of the creep life of the foil has elapsed at stress levels above 150 MPa. At this high stress levels, Monkman-Grant ductility factor λ' saturates to a value of 1.3 with dislocation-controlled deformation mechanisms operating. At low stress levels, λ' increases drastically (λ'=190 at 54 MPa) when slow diffusion-controlled creep is dominant.

  11. Pitting corrosion in austenitic and duplex stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Jargelius-Pettersson, R.F.A.; Pires Duarte, B.; Duchamp, G. [Swedish Inst. for Metals Research, Stockholm (Sweden)

    1998-12-31

    Various electrochemical methods have been used to evaluate the pitting corrosion resistance of two austenitic and two duplex stainless steels. Testing has been performed in a purpose-built electrochemical cell which permits simultaneous evaluation of twelve specimens and in which crevice corrosion is avoided using a flushed-port design. A potential-independent critical pitting temperature below which pitting is not observed has been evaluated from potentiodynamic measurements, pitting potentials and pit induction times have also been evaluated at various temperatures above this critical value. Statistical treatment of the data has been used to evaluate the elementary pitting probability and pit generation rates. The good differentiation obtained using a large number of pitting potential measurements has permitted quantitative evaluation of the effect of testing and alloy variables. The surface finish is shown to have a significant effect on measured pitting resistance, as has the passivation time between specimen preparation and testing. The decrease in pitting resistance as a result of short-term sensitising heat treatment of the steels has also been evaluated. (orig.) 9 refs.

  12. Overview of Intergranular Fracture of Neutron Irradiated Austenitic Stainless Steels

    Directory of Open Access Journals (Sweden)

    Anna Hojná

    2017-09-01

    Full Text Available Austenitic stainless steels are normally ductile and exhibit deep dimples on fracture surfaces. These steels can, however, exhibit brittle intergranular fracture under some circumstances. The occurrence of intergranular fracture in the irradiated steels is briefly reviewed based on limited literature data. The data are sorted according to the irradiation temperature. Intergranular fracture may occur in association with a high irradiation temperature and void swelling. At low irradiation temperature, the steels can exhibit intergranular fracture at low or even at room temperatures during loading in air and in high temperature water (~300 °C. This paper deals with the similarities and differences for IG fractures and discusses the mechanisms involved. The intergranular fracture occurrence at low temperatures might be correlated with decohesion or twinning and strain martensite transformation in local narrow areas around grain boundaries. The possibility of a ductile-to-brittle transition is also discussed. In case of void swelling higher than 3%, quasi-cleavage at low temperature might be expected as a consequence of ductile-to-brittle fracture changes with temperature. Any existence of the change in fracture behavior in the steels of present thermal reactor internals with increasing irradiation dose should be clearly proven or disproven. Further studies to clarify the mechanism are recommended.

  13. Corrosion And Thermal Processing In Cold Gas Dynamic Spray Deposited Austenitic Stainless Steel Coatings

    Science.gov (United States)

    2016-06-01

    REPORT TYPE AND DATES COVERED Master’s thesis 4. TITLE AND SUBTITLE CORROSION AND THERMAL PROCESSING IN COLD GAS DYNAMIC SPRAY DEPOSITED AUSTENITIC...THERMAL PROCESSING IN COLD GAS DYNAMIC SPRAY DEPOSITED AUSTENITIC STAINLESS STEEL COATINGS by John A Luhn June 2016 Thesis Advisor: Sarath...precipitate. The resolution of the EDS process may not have been sufficient to show very small precipitates however. SEM imaging at higher

  14. Corrosion fatigue behaviour of 317LN austenitic stainless steel in phosphoric acid

    Energy Technology Data Exchange (ETDEWEB)

    Onoro, J. [Ingenieria y Ciencia de los Materiales, ETSI Industriales, Universidad Politecnica de Madrid, c/Jose Gutierrez Abascal, 2, 28006 Madrid (Spain)], E-mail: javier.onoro@upm.es

    2009-10-15

    The corrosion fatigue crack-growth behaviour of AISI 317LN stainless steel was evaluated in air and in 85% phosphoric acid at 20 deg. C. Austenitic stainless steels with high molybdenum content have high corrosion resistance and good mechanical properties. However, this increase in the molybdenum content and other elements such as nitrogen can also modify the microstructure. This leads to a modification of its mechanical properties. The corrosion fatigue crack-growth rate was higher in phosphoric acid immersion than in air. Austenitic stainless steels with a fully austenitic microstructure were more ductile, tough, and behave better against corrosion fatigue. The higher resistance to corrosion fatigue was directly associated to its higher resistance to corrosion.

  15. Effect of Carbon and Nitrogen Content on Deformation and Fracture of AISI 304 Austenitic Stainless Steel

    Directory of Open Access Journals (Sweden)

    C. Menapace

    2008-04-01

    Full Text Available The effect of small differences in the content of carbon and nitrogen on the room temperature tensile deformation and fracture behaviour of an AISI 304 stainless steel was studied. In the steel containing the lower amount of carbon and nitrogen, a higher amount of strain induced alfa’ martensite is formed, which increases strain hardening rate and both uniform and total elongation at fracture. The presence of large martensitic areas in the cross section causes strain localization at the austenite/martensite interface, which promotes the nucleation of cracks and their propagation along the interface. This results in a decrease of Ultimate Tensile Strength. Strain induced transformation slightly reduces strain rate sensitivity, as well.

  16. Effect of Austenitizing Heat Treatment on the Microstructure and Hardness of Martensitic Stainless Steel AISI 420

    Science.gov (United States)

    Barlow, L. D.; Du Toit, M.

    2012-07-01

    The effect of austenitizing on the microstructure and hardness of two martensitic stainless steels was examined with the aim of supplying heat-treatment guidelines to the user that will ensure a martensitic structure with minimal retained austenite, evenly dispersed carbides and a hardness of between 610 and 740 HV (Vickers hardness) after quenching and tempering. The steels examined during the course of this examination conform in composition to medium-carbon AISI 420 martensitic stainless steel, except for the addition of 0.13% vanadium and 0.62% molybdenum to one of the alloys. Steel samples were austenitized at temperatures between 1000 and 1200 °C, followed by oil quenching. The as-quenched microstructures were found to range from almost fully martensitic structures to martensite with up to 35% retained austenite after quenching, with varying amounts of carbides. Optical and scanning electron microscopy was used to characterize the microstructures, and X-ray diffraction was employed to identify the carbide present in the as-quenched structures and to quantify the retained austenite contents. Hardness tests were performed to determine the effect of heat treatment on mechanical properties. As-quenched hardness values ranged from 700 to 270 HV, depending on the amount of retained austenite. Thermodynamic predictions (using the CALPHAD™ model) were employed to explain these microstructures based on the solubility of the carbide particles at various austenitizing temperatures.

  17. The effect of grain size on the mechanical response of a metastable austenitic stainless steel

    Directory of Open Access Journals (Sweden)

    Sinclair C.W.

    2013-11-01

    Full Text Available The combination of high environmental resistance and excellent strength, elongation and energy absorption make austenitic stainless steels potentially attractive for transportation applications. In the case of metastable grades that undergo a strain induced martensitic transformation it is possible to significantly change the mechanical properties simply by changing the austenite grain size. Predicting such behaviour using physically based models is, however, extremely challenging. Here, some recent work on the coupling between grain size and mechanical response will be presented for a metastable AISI 301 LN stainless steel. Successes and continuing challenges will be highlighted.

  18. Small punch creep test in a 316 austenitic stainless steel

    Directory of Open Access Journals (Sweden)

    Saucedo-Muñoz, Maribel L.

    2015-03-01

    Full Text Available The small punch creep test was applied to evaluate the creep behavior of a 316 type austenitic stainless steel at temperatures of 650, 675 and 700 °C. The small punch test was carried out using a creep tester with a specimen size of 10×10×0.3 mm at 650, 675 and 700 °C using loads from 199 to 512 N. The small punch creep curves show the three stages found in the creep curves of the conventional uniaxial test. The conventional creep relationships which involve parameters such as creep rate, stress, time to rupture and temperature were followed with the corresponding parameters of small punch creep test and they permitted to explain the creep behavior in this steel. The mechanism and activation energy of the deformation process were the grain boundary sliding and diffusion, respectively, during creep which caused the intergranular fracture in the tested specimens.El ensayo de termofluencia por indentación se utilizó para evaluar el comportamiento a la termofluencia en un acero inoxidable austenítico 316. Este ensayo se realizó en una máquina de indentación con muestras de 10×10×0,3 mm a temperaturas de 650, 675 y 700 °C con cargas de 199 a 512 N. Las curvas de termofluencia del ensayo mostraron las tres etapas características observadas en el ensayo convencional de tensión. Asimismo, las principales relaciones de termofluencia entre parámetros como velocidad de termofluencia, esfuerzo, tiempo de ruptura y temperatura se observaron en los parámetros correspondientes al ensayo de indentación, lo que permitió caracterizar el comportamiento de termofluencia en este acero. El mecanismo y la energía de activación del proceso de deformación en la termofluencia corresponden al deslizamiento de los límites de grano y la difusión a través de los mismos, respectivamente, lo cual causó la fractura intergranular en las muestras ensayadas.

  19. Acoustic Emission Technique for Characterizing Deformation and Fatigue Crack Growth in Austenitic Stainless Steels

    Science.gov (United States)

    Raj, Baldev; Mukhopadhyay, C. K.; Jayakumar, T.

    2003-03-01

    Acoustic emission (AE) during tensile deformation and fatigue crack growth (FCG) of austenitic stainless steels has been studied. In AISI type 316 stainless steel (SS), AE has been used to detect micro plastic yielding occurring during macroscopic plastic deformation. In AISI type 304 SS, relation of AE with stress intensity factor and plastic zone size has been studied. In AISI type 316 SS, fatigue crack growth has been characterised using acoustic emission.

  20. Irradiation-Assisted Stress Corrosion Cracking of Austenitic Stainless Steels in BWR Environments

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Y. [Argonne National Lab. (ANL), Argonne, IL (United States); Chopra, O. K. [Argonne National Lab. (ANL), Argonne, IL (United States); Gruber, Eugene E. [Argonne National Lab. (ANL), Argonne, IL (United States); Shack, William J. [Argonne National Lab. (ANL), Argonne, IL (United States)

    2010-06-01

    The internal components of light water reactors are exposed to high-energy neutron irradiation and high-temperature reactor coolant. The exposure to neutron irradiation increases the susceptibility of austenitic stainless steels (SSs) to stress corrosion cracking (SCC) because of the elevated corrosion potential of the reactor coolant and the introduction of new embrittlement mechanisms through radiation damage. Various nonsensitized SSs and nickel alloys have been found to be prone to intergranular cracking after extended neutron exposure. Such cracks have been seen in a number of internal components in boiling water reactors (BWRs). The elevated susceptibility to SCC in irradiated materials, commonly referred to as irradiation-assisted stress corrosion cracking (IASCC), is a complex phenomenon that involves simultaneous actions of irradiation, stress, and corrosion. In recent years, as nuclear power plants have aged and irradiation dose increased, IASCC has become an increasingly important issue. Post-irradiation crack growth rate and fracture toughness tests have been performed to provide data and technical support for the NRC to address various issues related to aging degradation of reactor-core internal structures and components. This report summarizes the results of the last group of tests on compact tension specimens from the Halden-II irradiation. The IASCC susceptibility of austenitic SSs and heat-affected-zone (HAZ) materials sectioned from submerged arc and shielded metal arc welds was evaluated by conducting crack growth rate and fracture toughness tests in a simulated BWR environment. The fracture and cracking behavior of HAZ materials, thermally sensitized SSs and grain-boundary engineered SSs was investigated at several doses (≤3 dpa). These latest results were combined with previous results from Halden-I and II irradiations to analyze the effects of neutron dose, water chemistry, alloy compositions, and welding and processing conditions on IASCC

  1. Attenuation capability of low activation-modified high manganese austenitic stainless steel for fusion reactor system

    Energy Technology Data Exchange (ETDEWEB)

    Eissa, M.M. [Steel Technology Department, Central Metallurgical Research and Development Institute (CMRDI), Helwan (Egypt); El-kameesy, S.U.; El-Fiki, S.A. [Physics Department, Faculty of Science, Ain Shams University, Cairo (Egypt); Ghali, S.N. [Steel Technology Department, Central Metallurgical Research and Development Institute (CMRDI), Helwan (Egypt); El Shazly, R.M. [Physics Department, Faculty of Science, Al-Azhar University, Cairo (Egypt); Saeed, Aly, E-mail: aly_8h@yahoo.com [Nuclear Power station Department, Faculty of Engineering, Egyptian-Russian University, Cairo (Egypt)

    2016-11-15

    Highlights: • Improvement stainless steel alloys to be used in fusion reactors. • Structural, mechanical, attenuation properties of investigated alloys were studied. • Good agreement between experimental and calculated results has been achieved. • The developed alloys could be considered as candidate materials for fusion reactors. - Abstract: Low nickel-high manganese austenitic stainless steel alloys, SSMn9Ni and SSMn10Ni, were developed to use as a shielding material in fusion reactor system. A standard austenitic stainless steel SS316L was prepared and studied as a reference sample. The microstructure properties of the present stainless steel alloys were investigated using Schaeffler diagram, optical microscopy, and X-ray diffraction pattern. Mainly, an austenite phase was observed for the prepared stainless steel alloys. Additionally, a small ferrite phase was observed in SS316L and SSMn10Ni samples. The mechanical properties of the prepared alloys were studied using Vickers hardness and tensile tests at room temperature. The studied manganese stainless steel alloys showed higher hardness, yield strength, and ultimate tensile strength than SS316L. On the other hand, the manganese stainless steel elongation had relatively lower values than the standard SS316L. The removal cross section for both slow and total slow (primary and those slowed down in sample) neutrons were carried out using {sup 241}Am-Be neutron source. Gamma ray attenuation parameters were carried out for different gamma ray energy lines which emitted from {sup 60}Co and {sup 232}Th radioactive sources. The developed manganese stainless steel alloys had a higher total slow removal cross section than SS316L. While the slow neutron and gamma rays were nearly the same for all studied stainless steel alloys. From the obtained results, the developed manganese stainless steel alloys could be considered as candidate materials for fusion reactor system with low activation based on the short life

  2. The influence of texture on phase transformation in metastable austenitic stainless steel

    NARCIS (Netherlands)

    Hilkhuijsen, P.

    2013-01-01

    Metastable austenitic stainless steels are used in many applications, from shavers and kitchen sinks to various applications in the food industry. The diversity in applications of this type of steels is possible due to the many positive properties of the steel. It is not only esthetically pleasing,

  3. Influence of surface texture on the galling characteristics of lean duplex and austenitic stainless steels

    DEFF Research Database (Denmark)

    Wadman, Boel; Eriksen, J.; Olsson, M.

    2010-01-01

    Two simulative test methods were used to study galling in sheet forming of two types of stainless steel sheet: austenitic (EN 1.4301) and lean duplex LDX 2101 (EN 1.4162) in different surface conditions. The pin-on-disc test was used to analyse the galling resistance of different combinations...

  4. Copper modified austenitic stainless steel alloys with improved high temperature creep resistance

    Science.gov (United States)

    Swindeman, R.W.; Maziasz, P.J.

    1987-04-28

    An improved austenitic stainless steel that incorporates copper into a base Fe-Ni-Cr alloy having minor alloying substituents of Mo, Mn, Si, T, Nb, V, C, N, P, B which exhibits significant improvement in high temperature creep resistance over previous steels. 3 figs.

  5. The Formation of Multipoles during the High-Temperature Creep of Austenitic Stainless Steels

    DEFF Research Database (Denmark)

    Howell, J.; Nielsson, O.; Horsewell, Andy

    1981-01-01

    It is shown that multipole dislocation configurations can arise during power-law creep of certain austenitic stainless steels. These multipoles have been analysed in some detail for two particular steels (Alloy 800 and a modified AISI 316L) and it is suggested that they arise either during...

  6. Austenitic stainless steel alloys having improved resistance to fast neutron-induced swelling

    Science.gov (United States)

    Bloom, Everett E.; Stiegler, James O.; Rowcliffe, Arthur F.; Leitnaker, James M.

    1977-03-08

    The present invention is based on the discovery that radiation-induced voids which occur during fast neutron irradiation can be controlled by small but effective additions of titanium and silicon. The void-suppressing effect of these metals in combination is demonstrated and particularly apparent in austenitic stainless steels.

  7. The adhesion of hot-filament CVD diamond films on AISI type 316 austenitic stainless steel

    NARCIS (Netherlands)

    Buijnsters, J.G.; Shankar, P.; Enckevort, W.J.P. van; Schermer, J.J.; Meulen, J.J. ter

    2004-01-01

    Steel ball indentation and scratch adhesion testing of hot filament chemical vapour deposited diamond films onto AISI type 316 austenitic stainless steel substrates using two different interlayer systems, namely chromium nitride and borided steel, have been investigated. In order to compare the

  8. Void Volume Swelling Dependent on Grain Size in Austenitic Stainless Steel

    DEFF Research Database (Denmark)

    Singh, Bachu Narain

    1973-01-01

    Describes some of the main findings of a systematic study of the effect of grain size on the void volume swelling. In this study a powder-produced 20 Ni/20 Cr austenitic stainless steel, with 0.02% carbon and without carbide-forming elements was used. Some specimens containing dispersions...

  9. Stress and Composition of Carbon Stabilized Expanded Austenite on Stainless Steel

    DEFF Research Database (Denmark)

    Christiansen, Thomas; Somers, Marcel A. J.

    2009-01-01

    Low-temperature gaseous carburizing of stainless steel is associated with a colossal supersaturation of the fcc lattice with carbon, without the development of carbides. This article addresses the simultaneous determination of stress and composition profiles in layers of carbon xpanded austenite ...

  10. The efficiency of ion nitriding of austenitic stainless steel 304 using the “active screen”

    OpenAIRE

    M. Ogórek; Z. Skuza; T. Frączek

    2015-01-01

    The study examined layers were formed on the outer surface of austenitic stainless steel 304 under glow discharge conditions in the low-temperature and short-term ion nitriding. The outer layers analyzed in the work produced in parallel in the classical process of cathode and a novel method of “active screen”, intensifying the process of nitriding.

  11. The efficiency of ion nitriding of austenitic stainless steel 304 using the “active screen”

    Directory of Open Access Journals (Sweden)

    M. Ogórek

    2015-01-01

    Full Text Available The study examined layers were formed on the outer surface of austenitic stainless steel 304 under glow discharge conditions in the low-temperature and short-term ion nitriding. The outer layers analyzed in the work produced in parallel in the classical process of cathode and a novel method of “active screen”, intensifying the process of nitriding.

  12. Dependence of corrosion properties of AISI 304L stainless steel on the austenite grain size

    Energy Technology Data Exchange (ETDEWEB)

    Sabooni, Soheil; Rashtchi, Hamed; Eslami, Abdoulmajid; Karimzadeh, Fathallah; Enayati, Mohammad Hossein; Raeissi, Keyvan; Imani, Reihane Faghih [Isfahan Univ. of Technology, Isfahan (Iran, Islamic Republic of). Dept. of Materials Engineering; Ngan, Alfonso Hing Wan [The Univ. of Hong Kong (China). Dept. of Mechanical Engineering

    2017-07-15

    The corrosion resistance of austenitic stainless steels is known to be hampered by the loss of chromium available for passive surface layer formation as a result of chromium carbide precipitation at austenite grain boundaries during annealing treatments. Although high-temperature annealing can promote carbide dissolution leading to better corrosion resistance, grain coarsening also results, which would lead to poorer mechanical properties. Processing methods to achieve both good corrosion resistance and mechanical properties are thus highly desirable for austenitic stainless steels. In the present study, we show that the corrosion resistance of AISI 304L stainless steel can be improved by grain refinement into the ultrafine-grained regime. Specifically, samples with different austenite grain sizes in the range of 0.65-12 μm were studied by potentiodynamic polarization and electrochemical impedance spectroscopy tests in a 3.5 wt.% NaCl solution. All samples showed a typical passive behavior with similar corrosion potential, but the corrosion current density decreased significantly with decreasing grain size. The results show that the sample with the finest grain size had the best corrosion resistance due to a higher resistance of the passive layer to pitting attacks. This study indicates that grain refinement which improves mechanical properties can also significantly improve the corrosion resistance of AISI 304L stainless steel.

  13. Effect of electromagnetic stirring on solidification structure of austenitic stainless steel in horizontal continuous casting

    Directory of Open Access Journals (Sweden)

    ZHOU Shu-cai

    2007-08-01

    Full Text Available An investigation on the influence of low frequency rotary electromagnetic stirring on solidification structure of austenitic stainless steel in horizontal continuous casting was experimentally conducted and carried out on an industrial trial basis. The results show that application of appropriate electromagnetic stirring parameters can obviously improve the macrostructure of austenitic stainless steel, in which both columnar and equiaxed grains can be greatly refined and shrinkage porosity or cavity zone along centerline can be remarkably decreased due to eliminating intracrystalline and enlarging equiaxed grains zone. The industrial trials verify that the electromagnetic stirring intensity of austenitic stainless steel should be higher than that of plain carbon steel. Electromagnetic stirring has somewhat affected the macrostructure of austenitic stainless steel even if the magnetic flux density of the electromagnetic stirring reaches 90 mT (amplitude reaches 141 mT in average at frequency f=3-4Hz, which provides a reference for the optimization of design and process parameters when applying the rotary electromagnetic stirrer.

  14. Modeling of Ni Diffusion Induced Austenite Formation in Ferritic Stainless Steel Interconnects

    DEFF Research Database (Denmark)

    Chen, Ming; Molin, Sebastian; Zhang, L.

    2015-01-01

    of the ferritic phase into an austenitic phase in the interface region. This is accompanied with changes in volume and in mechanical and corrosion properties of the IC plates. In this work, kinetic modeling of the inter-diffusion between Ni and FeCr based ferritic stainless steel was conducted, using the CALPHAD......Ferritic stainless steel interconnect plates are widely used in planar solid oxide fuel cell (SOFC) or electrolysis cell (SOEC) stacks. During stack production and operation, nickel from the Ni/YSZ fuel electrode or from the Ni contact component diffuses into the IC plate, causing transformation...... approach with the DICTRA software. The kinetics of inter-diffusion and austenite formation was explored in full detail, as functions of layer thickness, temperature, time, and steel composition. The simulation was further validated by comparing with experimental results. Growth of the austenite phase...

  15. Influence of delta ferrite on corrosion susceptibility of AISI 304 austenitic stainless steel

    Directory of Open Access Journals (Sweden)

    Lawrence O. Osoba

    2016-12-01

    Full Text Available In the current study, the influence of delta (δ ferrite on the corrosion susceptibility of AISI 304 austenitic stainless steel was evaluated in 1Molar concentration of sulphuric acid (H2SO4 and 1Molar concentration of sodium chloride (NaCl. The study was performed at ambient temperature using electrochemical technique—Tafel plots to evaluate the corrosive tendencies of the austenitic stainless steel sample. The as-received (stainless steel specimen and 60% cold-worked (stainless steel specimens were isothermally annealed at 1,100°C for 2 h and 1 h, respectively, and quenched in water. The results obtained show that the heat-treated specimen and the 60% cold-worked plus heat-treated specimen exhibited higher corrosion susceptibility than the as-received specimen, which invariably contained the highest fraction of δ ferrite particles. The finding shows that the presence of δ ferrite, in which chromium (Cr, the main corrosion inhibitor segregates, does not degrade and or reduces the resistance to aqueous corrosion of the austenitic stainless steel material.

  16. Effect of Grain Refinement on Deformation Mechanism and Mechanical Properties of Austenitic Stainless Steel

    Directory of Open Access Journals (Sweden)

    WAN Xiang-liang

    2016-08-01

    Full Text Available The concept of phase reversion involving cold deformation of metastable austenite to generate strain-induced martensite, followed by temperature-time annealing sequence, was used to obtain grain size of nanograined/ultrafine-grained and coarse-grained austenitic stainless steels. The mechanical properties of austenitic stainless steels with different grain sizes were obtained by tensile testing, the deformation microstructure and fracture surface were analyzed by TEM and SEM observations, respectively. The results indicate that deformation twins contribute to excellent ductility in high yield strength nanograined/ultrafine-grained steel, while in the low yield strength coarse-grained steel, the high ductility is due to strain-induced martensite transformation. Interestingly, the tensile fracture of the two austensite stainless steels with different deformation mechanism is ductile fracture. The deformation mechanism from deformation twins to strain-induced martensite in the coarse-grained structure in nanograined/ultrafine-grained structures is owing to the increased stability of austenite with grain refining.

  17. Responses of the corroded surface layer of austenitic stainless steel to different corrosive conditions under cavitation

    Energy Technology Data Exchange (ETDEWEB)

    Yong, Xingyue, E-mail: yongxy@mail.buct.edu.cn; Xiao, Ning; Shen, Hanjie; Song, Yili

    2016-08-01

    Nanoindentation was used to measure the nano-mechanical properties of the corroded surface layer of austenitic stainless steel after cavitation corrosion tests. The phase structures and chemical compositions of the corroded surface layer were analysed using X-ray diffraction and X-ray Photoelectron Spectroscopy. The results show that corrosion caused a decrement of the nano-mechanical properties of the corroded surface layer. Once corrosion was weakened, the formation of a work-hardened layer resulted from the transformation of austenite into martensite. The synergistic effect caused the more rapid dissolution of Fe hydroxides, resulting in the enrichment of Cr and property changes of the corroded surface layer under cavitation.

  18. Hydrogen Absorption Induced Slow Crack Growth in Austenitic Stainless Steels for Petrochemical Pressure Vessel Industries

    Directory of Open Access Journals (Sweden)

    Ronnie Rusli

    2011-05-01

    Full Text Available Type 304Land type 309 austenitic stainless steels were tested either by exposed to gaseous hydrogen or undergoing polarized cathodic charging. Slow crack growth by straining was observed in type 304L, and the formation of α‘ martensite was indicated to be precursor for such cracking. Gross plastic deformation was observed at the tip of the notch, and a single crack grew slowly from this region in a direction approximately perpendicular to the tensile axis. Martensite formation is not a necessary condition for hydrogen embrittlement in the austenitic phase.

  19. Irradiation effects on austenitic stainless steels for structural materials of IFMIF components

    Energy Technology Data Exchange (ETDEWEB)

    Jitsukawa, S.; Suzuki, K. [Japan Atomic Energy Agency, Tokai-mura, Naga-gun, Ibaraki-ken (Japan); Zinkle, S. [Oak Ridge National Laboratory, Materials Science and Technology Div., AK TN (United States); Hirose, T. [Blanket Engineering Group, Japan Atomic Energy Agency, Naka, Ibaraki (Japan)

    2007-07-01

    Full text of publication follows: Austenitic stainless steel, such as 316 stainless steel is one of the candidate structural materials for the target component and test modules of the International Fusion Materials Irradiation Facility IFMIF, as well as that for ITER shield blanket. Anticipated displacement damage levels for the ITER shield blanket are as large as 3 displacements per atom (dpa), while those for the IFMIF target components and test modules will attain a high damage level of 50 dpa or even higher, depending on the service period. The anticipated operating temperature of the components is lower than 400 deg. C; therefore irradiation will cause hardening and reduction of elongation, as well as degradation of fracture toughness. This paper reviews the degradation of mechanical properties of austenitic stainless steels introduced by irradiation to some tens of dpa level; degradation of fatigue properties, fracture toughness and ductility, as well as irradiation induced creep. Additional data, especially those at temperatures lower than 300 deg. C, are also introduced. The results have been obtained during the collaborative irradiation experiment between JAEA and US-DOE using HFIR. Irradiation causes degradation in mechanical properties of the austenitic stainless steels. However, residual ductility and fracture toughness still seem to be large enough for the application as structural materials. This, however, does not assure that the current design criterion is applicable for the component engineering. A dedicated effort to develop engineering design criteria also needs to be accomplished. (authors)

  20. Evaluation of the fabricability of advanced iron aluminide-clad austenitic stainless steel tubing

    Energy Technology Data Exchange (ETDEWEB)

    Mohn, W.R.; Topolski, M.J. [Babcock and Wilcox Co., Alliance, OH (United States). Research and Development Div.

    1993-07-01

    Researchers at Babcock & Wilcox Alliance Research Center have investigated methods to produce bimetallic tubing consisting of iron aluminide-clad austenitic stainless steel for practical use in fossil fueled energy equipment. In the course of this work, the compatibility of iron aluminide with four candidate austenitic stainless steel substrates was first evaluated using diffusion couples. Based on these results, a combination of iron aluminide and 304 stainless steel was selected for further development. Two composite billets of this combination were then prepared and extruded in separate trails at 2200F and 2000F. Both extrusions yielded 2-inch OD clad tubes, each approximately 18 feet long. Results of the evaluation show that the tube extruded at 2000F had a sound, integrally bonded clad layer throughout its entire length. However, the tube extruded at 2200F exhibited regions of disbonding between the clad layer and the substrate. In supplement to this work, an assessment of the technical and economic merits of iron aluminide-clad austenitic stainless steel components in power generation systems was conducted by B&W Fossil Power Division. Future activities should include an investigation of lower extrusion processing temperatures to optimize the fabrication of high quality iron-aluminide clad tubing.

  1. Application Feasibility of PRE 50 grade Super Austenitic Stainless Steel as a Steam Generator Tubing

    Energy Technology Data Exchange (ETDEWEB)

    Park, Yong Soo [Yonsei University, Seoul (Korea, Republic of); Kim, Young sik [Andong National University, Andong (Korea, Republic of); Kim, Taek Jun; Kim, Sun Tae; Park, Hui Sang [Yonsei University, Seoul (Korea, Republic of)

    1997-07-01

    The aim of this study is to evaluate the properties of the super austenitic stainless steel, SR-50A for application as steam generator tubing material. The microstructure, mechanical properties, corrosion properties, were analyzed and the results were compared between super austenitic stainless steel and Alloy 600 and Alloy 690. Super austenitic stainless steel, SR-50A is superior to Alloy 600, Alloy 690 and Alloy 800 in the mechanical properties(tensile strength, yield strength, and elongation). It was investigated that thermal conductivity of SR-50A was higher than Alloy 600. As a result of thermal treatment on super stainless steel, SR-50A, caustic SCC resistance was increased and its resistance was as much as Alloy 600TT and Alloy 690TT. In this study, optimum thermal treatment condition to improve the caustic corrosion properties was considered as 650 deg C or 550 deg C 15 hours. However, it is necessary to verify the corrosion mechanism and to prove the above results in the various corrosive environments. 27 refs., 6 tabs., 59 figs. (author)

  2. Experimental Determination of the Primary Solidification Phase dependency on the solidification velocity for 17 different austenitic stainless steel compositions

    DEFF Research Database (Denmark)

    Laursen, Birthe Nørgaard; Olsen, Flemming Ove; Yardy, John

    1997-01-01

    , the primary solidification phase is found to change from ferrite to austenite.A novel laser remelting technique has been modified to enable the transition velocity for laser welded austenitic stainless steels to be deermined experimentally and on the basis of results from 17 different alloy compositions......When studying laser welding of austenitic stainless steel, hot cracking is frequently observed. To prevent hot cracking in laser welded stainless steel it is advantageous to obtain primary solidification of the ferrite phase that subsequently, on cooling, transforms in the solid state...... to the austenite phase.Most stainless steels are weldable by conventional welding techniques. However, during laser weldng the solidification velocities can be very much higher than by conventional welding techniques. By increasing the solidification velocity to a critical value known as the transition velocity...

  3. Comprehensive Deformation Analysis of a Newly Designed Ni-Free Duplex Stainless Steel with Enhanced Plasticity by Optimizing Austenite Stability

    DEFF Research Database (Denmark)

    Moallemi, Mohammad; Zarei-Hanzaki, Abbas; Eskandari, Mostafa

    2017-01-01

    A new metastable Ni-free duplex stainless steel has been designed with superior plasticity by optimizing austenite stability using thermodynamic calculations of stacking fault energy and with reference to literature findings. Several characterization methods comprising optical microscopy, magneti...

  4. Laser cladding crack repair of austenitic stainless steel

    CSIR Research Space (South Africa)

    Van Rooyen, C

    2009-06-01

    Full Text Available @ 2 bar pressure Fig. 6: Crack sealing and overlay of 6.0mm plate 4 Typical hardness of the 316L crack seal layers is 160 HV1kg. Crack sealing can be performed with more noble Ni-base alloys to improved... of surface compressive stresses will avoid initiation of SCC. Due to primary austenitic solidification of laser cladded 316L, no delta ferrite is present in the microstructure. Although the susceptibility...

  5. Influence of Plastic Deformation on Low Temperature Surface Hardening of Austenitic and Precipitation Hardening Stainless Steels by Gaseous Nitriding

    DEFF Research Database (Denmark)

    Bottoli, Federico; Winther, Grethe; Christiansen, Thomas Lundin

    2015-01-01

    This article addresses an investigation of the influence of plastic deformation on low temperature surface hardening by gaseous nitriding of three commercial austenitic stainless steels: AISI 304, EN 1.4369 and Sandvik Nanoflex® with various degrees of austenite stability. The materials were...

  6. In-situ investigation of strain-induced martensitic transformation kinetics in an austenitic stainless steel by inductive measurements

    NARCIS (Netherlands)

    Alonso de Celada Casero, C.; Kooiker, Harm; Groen, Manso; Post, J; San Martin, D

    2017-01-01

    An inductive sensor developed by Philips ATC has been used to study in-situ the austenite (γ) to martensite (α′) phase transformation kinetics during tensile testing in an AISI 301 austenitic stainless steel. A correlation between the sensor output signal and the volume fraction of α′-martensite

  7. Extended X-Ray Absorption Fine Structure Investigation of Carbon Stabilized Expanded Austenite and Carbides in Stainless Steel AISI 316

    DEFF Research Database (Denmark)

    Oddershede, Jette; Christiansen, Thomas; Ståhl, Kenny

    2011-01-01

    Low temperature carburized AISI 316 stainless steel - carbon expanded austenite - was investigated with EXAFS and synchrotron diffraction together with synthesized carbides of the type M3C2, M7C3 and M23C6. It was found that the chemical environment of carbon expanded austenite is not associated ...

  8. Unraveling the Effect of Thermomechanical Treatment on the Dissolution of Delta Ferrite in Austenitic Stainless Steels

    Science.gov (United States)

    Rezayat, Mohammad; Mirzadeh, Hamed; Namdar, Masih; Parsa, Mohammad Habibi

    2016-02-01

    Considering the detrimental effects of delta ferrite stringers in austenitic stainless steels and the industrial considerations regarding energy consumption, investigating, and optimizing the kinetics of delta ferrite removal is of vital importance. In the current study, a model alloy prone to the formation of austenite/delta ferrite dual phase microstructure was subjected to thermomechanical treatment using the wedge rolling test aiming to dissolve delta ferrite. The effect of introducing lattice defects and occurrence of dynamic recrystallization (DRX) were investigated. It was revealed that pipe diffusion is responsible for delta ferrite removal during thermomechanical process, whereas when the DRX is dominant, the kinetics of delta ferrite dissolution tends toward that of the static homogenization treatment for delta ferrite removal that is based on the lattice diffusion of Cr and Ni in austenite. It was concluded that the optimum condition for dissolution of delta ferrite can be defined by the highest rolling temperature and strain in which DRX is not pronounced.

  9. Modeling of Ni Diffusion Induced Austenite Formation in Ferritic Stainless Steel Interconnects

    DEFF Research Database (Denmark)

    Chen, Ming; Alimadadi, Hossein; Molin, Sebastian

    2017-01-01

    stainless steel was conducted, using the CALPHAD (CALculation of PHAse Diagrams) approach with the DICTRA (DIffusion Controlled TRAnsformation) software. The kinetics of inter-diffusion and austenite formation was explored in detail. The simulation was further validated by comparing with experiments......Ferritic stainless steel interconnect plates are widely used in planar solid oxide fuel cell and electrolysis cell stacks. During stack production and operation, nickel from the Ni/yttria stabilized zirconia fuel electrode or from the Ni contact component layer diffuses into the interconnect plate......, causing transformation of the ferritic phase into an austenitic phase in the interface region. This is accompanied with changes in volume, and in mechanical and corrosion properties of the interconnect plates. In this work, kinetic modeling of the inter-diffusion between Ni and FeCr based ferritic...

  10. Diffusion of nitrogen in austenitic phase: Application to nitriding of stainless steels

    Directory of Open Access Journals (Sweden)

    Torchane Lazhar

    2014-04-01

    Full Text Available The nitriding treatment of the martensitic stainless steels aims to harden and to introduce compressive stresses on the surface of steel. Hardening is resulting of the martensitic transformation of the austenitic matrix enriched into nitrogen during cooling and of the germination and the nitride growth. In order to preserve the stainless character of the nitrided layer, it is imperative to control precipitation within the zone affected by the treatment. Our task consists in showing that is possible to control the composition of the gas atmosphere containing ammonia and argon and to carry out on the surface of nitrided samples at 1050°C two types of configuration of layers : a single phase layer made up by martensite enriched in nitrogen α’N and or a two phase layer made up by austenite γN and martensite α’N enriched in nitrogen.

  11. Hydrogen Environment Embrittlement on Austenitic Stainless Steels from Room Temperature to Low Temperatures

    Science.gov (United States)

    Ogata, Toshio

    2015-12-01

    Hydrogen environment embrittlement (HEE) on austenitic stainless steels SUS304, 304L, and 316L in the high pressure hydrogen gas was evaluated from ambient temperature to 20 K using a very simple mechanical properties testing procedure. In the method, the high- pressure hydrogen environment is produced just inside the hole in the specimen and the specimen is cooled in a cooled-alcohol dewar and a cryostat with a GM refrigerator. The effect of HEE was observed in tensile properties, especially at lower temperatures, and fatigue properties at higher stress level but almost no effect around the stress level of yield strength where almost no strain-induced martensite was produced. So, no effect of HEE on austenitic stainless steels unless the amount of the ferrite phase is small.

  12. Fatigue strength improvement of the AISI 316Ti austenitic stainless steel by shot peening

    Directory of Open Access Journals (Sweden)

    František Nový

    2014-10-01

    Full Text Available Stainless steels are structural materials used for a wide range of applications. One of the fields of application of these highly corrosion resistant materials is for various medical applications. Different methods of mechanical property improvement have been studied in recent years to increase the durability of components manufactured from these materials. The main goal of this study was an analysis of fatigue strength improvement of the AISI 316Ti austenitic stainless steel by shot peening. A significant improvement of surface hardness, yield strength and fatigue limit by shot peening was observed in this study. This is despite increasing the surface roughness which usually degrades material’s fatigue strength.

  13. Fracture toughness of irradiated wrought and cast austenitic stainless steels in BWR environment.

    Energy Technology Data Exchange (ETDEWEB)

    Chopra, O. K.; Gruber, E. E.; Shack, W. J.

    2007-01-01

    In light water reactors, austenitic stainless steels (SSs) are used extensively as structural alloys in reactor core internal components because of their high strength, ductility, and fracture toughness. Exposure to high levels of neutron irradiation for extended periods degrades the fracture properties of these steels by changing the material microstructure (e.g., radiation hardening) and microchemistry (e.g., radiation-induced segregation). We look at the results of a study of simulated light-water reactor coolants, material chemistry, and irradiation damage and their effects on the susceptibility to stress-corrosion cracking of various commercially available and laboratory-melted stainless steels.

  14. Nitriding Process Characterization of Cold Worked AISI 304 and 316 Austenitic Stainless Steels

    Directory of Open Access Journals (Sweden)

    Waldemar Alfredo Monteiro

    2017-01-01

    Full Text Available The nitriding behavior of austenitic stainless steels (AISI 304 and 316 was studied by different cold work degree (0% (after heat treated, 10%, 20%, 30%, and 40% before nitride processing. The microstructure, layer thickness, hardness, and chemical microcomposition were evaluated employing optical microscopy, Vickers hardness, and scanning electron microscopy techniques (WDS microanalysis. The initial cold work (previous plastic deformations in both AISI 304 and 306 austenitic stainless steels does not show special influence in all applied nitriding kinetics (in layer thicknesses. The nitriding processes have formed two layers, one external layer formed by expanded austenite with high nitrogen content, followed by another thinner layer just below formed by expanded austenite with a high presence of carbon (back diffusion. An enhanced diffusion can be observed on AISI 304 steel comparing with AISI 316 steel (a nitrided layer thicker can be noticed in the AISI 304 steel. The mechanical strength of both steels after nitriding processes reveals significant hardness values, almost 1100 HV, on the nitrided layers.

  15. Effect of Electrode Types on the Solidification Cracking Susceptibility of Austenitic Stainless Steel Weld Metal

    OpenAIRE

    J. U. Anaele; O. O. ONYEMAOBI; C. S. Nwobodo; C. C. Ugwuegbu

    2015-01-01

    The effect of electrode types on the solidification cracking susceptibility of austenitic stainless steel weld metal was studied. Manual metal arc welding method was used to produce the joints with the tungsten inert gas welding serving as the control. Metallographic and chemical analyses of the fusion zones of the joints were conducted. Results indicate that weldments produced from E 308-16 (rutile coated), E 308-16(lime-titania coated) electrodes, and TIG welded joints fall within the range...

  16. Very high cycle regime fatigue of thin walled tubes made from austenitic stainless steel

    DEFF Research Database (Denmark)

    Carstensen, J.V.; Mayer, H.; Brøndsted, P.

    2002-01-01

    Fatigue life data of cold worked tubes (diameter 4 mm, wall thicknesses 0.25 and 0.30 mm) of an austenitic stainless steel, AISI 904 L, were measured in the regime ranging from 2 × 105 to 1010 cycles to failure. The influence of the loading frequency was investigated as data were obtained...... scanning electron microscopy. Fatigue cracks initiate at the surface and no significant influence from frequency or from loading modes on fatigue crack initiation and growth is visible....

  17. Delta ferrite-containing austenitic stainless steel resistant to the formation of undesirable phases upon aging

    Science.gov (United States)

    Leitnaker, James M.

    1981-01-01

    Austenitic stainless steel alloys containing delta ferrite, such as are used as weld deposits, are protected against the transformation of delta ferrite to sigma phase during aging by the presence of carbon plus nitrogen in a weight percent 0.015-0.030 times the volume percent ferrite present in the alloy. The formation of chi phase upon aging is controlled by controlling the Mo content.

  18. Improving hardness and wear resistance of austenitic stainless steel; Harte und verschleissfeste Randschicht auf korrosionsbestaendigen Staehlen

    Energy Technology Data Exchange (ETDEWEB)

    Guempel, Paul [Hochschule Konstanz (Germany). Werkstoffprueflabor; Waegner, Martina [Bodycote Hardiff GmbH, Huerth (Germany). S3P-Gruppe

    2010-09-15

    Nowadays more stainless steels are used in the field of automotive technology. These austenitic or ferritic steels have a high corrosion resistance but they are not hardenable and therefore they are susceptible to gallig / fretting during mechanical / tribological loading, for example in connecting rods. With a new surface hardening treatment these detrimental effects can be avoided. Hochschule Konstanz and Bodycote jointly develop this process further to open up new market areas. (orig.)

  19. A Short review on wrought austenitic stainless steels at high temperatures: processing, microstructure, properties and performance

    Directory of Open Access Journals (Sweden)

    Ronald Lesley Plaut

    2007-12-01

    Full Text Available Wrought austenitic stainless steels are widely used in high temperature applications. This short review discusses initially the processing of this class of steels, with emphasis on solidification and hot working behavior. Following, a brief summary is made on the precipitation behavior and the numerous phases that may appear in their microstructures. Creep and oxidation resistance are, then, briefly discussed, and finalizing their performance is compared with other high temperature metallic materials.

  20. The Influence of Porosity on Corrosion Attack of Austenitic Stainless Steel

    Science.gov (United States)

    Abdullah, Z.; Ismail, A.; Ahmad, S.

    2017-10-01

    Porous metals also known as metal foams is a metallic body having spaces orpores through which liquid or air may pass. Porous metals get an attention from researchers nowadays due to their unique combination of properties includes excellent mechanical and electrical, high energy absorption, good thermal and sound insulation and water and gas permeability. Porous metals have been applied in numerous applications such as in automotive, aerospace and also in biomedical applications. This research reveals the influence of corrosion attack in porous austenitic stainless steel 316L. The cyclic polarization potential analysis was performed on the porous austenitic stainless steel 316L in 3.5% NaCl solution. The morphology and the element presence on the samples before and after corrosion attack was examined using scanning electron microscopy (SEM) and energy dispersive x-ray (EDX) respectively to determine the corrosion mechanism structure. The cyclic polarization potential analysis showed the result of (E corr ) for porous austenitic stainless steel type 316L in the range of -0.40v to -0.60v and breakdown potential (E b ) is -0.3v to -0.4v in NaCl solution.

  1. Development of a robust modeling tool for radiation-induced segregation in austenitic stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Ying [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Field, Kevin G [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Allen, Todd R. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Busby, Jeremy T [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2015-09-01

    Irradiation-assisted stress corrosion cracking (IASCC) of austenitic stainless steels in Light Water Reactor (LWR) components has been linked to changes in grain boundary composition due to irradiation induced segregation (RIS). This work developed a robust RIS modeling tool to account for thermodynamics and kinetics of the atom and defect transportation under combined thermal and radiation conditions. The diffusion flux equations were based on the Perks model formulated through the linear theory of the thermodynamics of irreversible processes. Both cross and non-cross phenomenological diffusion coefficients in the flux equations were considered and correlated to tracer diffusion coefficients through Manning’s relation. The preferential atomvacancy coupling was described by the mobility model, whereas the preferential atom-interstitial coupling was described by the interstitial binding model. The composition dependence of the thermodynamic factor was modeled using the CALPHAD approach. Detailed analysis on the diffusion fluxes near and at grain boundaries of irradiated austenitic stainless steels suggested the dominant diffusion mechanism for chromium and iron is via vacancy, while that for nickel can swing from the vacancy to the interstitial dominant mechanism. The diffusion flux in the vicinity of a grain boundary was found to be greatly influenced by the composition gradient formed from the transient state, leading to the oscillatory behavior of alloy compositions in this region. This work confirms that both vacancy and interstitial diffusion, and segregation itself, have important roles in determining the microchemistry of Fe, Cr, and Ni at irradiated grain boundaries in austenitic stainless steels.

  2. Surface analysis of localized corrosion of austenitic 316L and duplex 2205 stainless steels in simulated body solutions

    NARCIS (Netherlands)

    Conradi, Marjetka; Schön, Peter Manfred; Kocijan, Aleksandra; Jenko, M.; Vancso, Gyula J.

    2011-01-01

    We report on cyclic voltammetry and in situ electrochemical atomic force microscopy (EC-AFM) studies of localized corrosion of duplex 2205 stainless steel (DSS 2205) and austenitic stainless steel of the type AISI 316L in two model solutions, including artificial saliva (AS) and a simulated

  3. Hydrogen Susceptibility of Pre-strained Type 316L Austenitic Stainless Steels in Aqueous Solutions

    Science.gov (United States)

    Mati, D.; Takasaki, A.; Uematsu, S.

    2017-09-01

    This paper presents the observations made as a result of hydrogen effects in austenitic stainless steels which led to reduction of its original mechanical properties. This paper therefore seeks to understand the mechanisms and effects induced by hydrogen leading to embrittlement. The samples of Type 316L austenitic stainless steel with 20% pre-strain were charged with hydrogen through galvanostastic cathodic loading for 12, 24, 36, and 48 hours respectively, with sample as Cathode and the platinum wire as Anode. Afterwards, they were fractured under tensile test at a slow strain rates. The loss of ductility was evident as observed by the brittle nature of fracture. Small pieces were cut-off near the fracture region and examined through XRD and SEM analysis. The peak widening and slight shifting of the peak positions was observed. The surface cracking was also observed, an indication of surface-induced stresses. The severity of the effects increased with the hydrogen loading time, which is predictive of a real service conditions for austenite steels in aqueous environments.

  4. Surface modification of AISI 304 austenitic stainless steel by plasma nitriding

    Science.gov (United States)

    Liang, Wang

    2003-04-01

    Plasma nitriding of austenitic stainless steel samples has been carried out using pulse dc glow discharge plasma of NH 3 gas at substrate temperature ranging from 350 to 520 °C. A nitriding time of only 4 h has been found to produce a compact surface nitride layer composed of γN' phase with a thickness of around 7-12 μm as processing temperature remained between 420 and 450 °C. The thickness of γN phase was found to be very thin only about 2 μm after plasma nitriding at temperature below 400 °C. Microhardness measurements showed significant increase in the hardness from 240 HV (for untreated samples) up to 1700 HV (for nitrided samples at temperature of 460 °C). For nitriding at higher temperature, i.e. above 460 °C, the chromium nitrides precipitated in the nitrided layer and caused austenite phase transform into ferrite phase or iron nitrides ( γ' or ɛ). The consequent result of chromium nitride precipitation is the reduction of corrosion resistance of nitrided layer. Compressive residual stresses existed in the nitrided layer due to nitrogen diffusion into austenitic stainless steel.

  5. Crack growth rates and fracture toughness of irradiated austenitic stainless steels in BWR environments.

    Energy Technology Data Exchange (ETDEWEB)

    Chopra, O. K.; Shack, W. J.

    2008-01-21

    In light water reactors, austenitic stainless steels (SSs) are used extensively as structural alloys in reactor core internal components because of their high strength, ductility, and fracture toughness. However, exposure to high levels of neutron irradiation for extended periods degrades the fracture properties of these steels by changing the material microstructure (e.g., radiation hardening) and microchemistry (e.g., radiation-induced segregation). Experimental data are presented on the fracture toughness and crack growth rates (CGRs) of wrought and cast austenitic SSs, including weld heat-affected-zone materials, that were irradiated to fluence levels as high as {approx} 2x 10{sup 21} n/cm{sup 2} (E > 1 MeV) ({approx} 3 dpa) in a light water reactor at 288-300 C. The results are compared with the data available in the literature. The effects of material composition, irradiation dose, and water chemistry on CGRs under cyclic and stress corrosion cracking conditions were determined. A superposition model was used to represent the cyclic CGRs of austenitic SSs. The effects of neutron irradiation on the fracture toughness of these steels, as well as the effects of material and irradiation conditions and test temperature, have been evaluated. A fracture toughness trend curve that bounds the existing data has been defined. The synergistic effects of thermal and radiation embrittlement of cast austenitic SS internal components have also been evaluated.

  6. Influence of Austenitizing Heat Treatment on the Properties of the Tempered Type 410-1Mo Stainless Steel

    Science.gov (United States)

    Mabruri, E.; Syahlan, Z. A.; Sahlan; Prifiharni, S.; Anwar, M. S.; Chandra, S. A.; Romijarso, T. B.; Adjiantoro, B.

    2017-05-01

    The modified 410-1Mo stainless steel has been developed with higher tensile strength and elongation compared to the standard 410 stainless steel. This paper reports the influence of austenitizing temperature on the microstructure, hardness, impact resistance and corrosion resistance of the modified 410-1Mo steel. The steel samples were prepared by a process sequence of induction melting, hot forging, annealing, hardening, and tempering. The microstructure of the tempered steels revealed additional phase of delta ferrite at pre-austenitizing temperatures of 950 to 1050 °C and disappeared at a temperature of 1100 °C. The steels which underwent pre-austenitizing at 1100 °C showed the largest sized lath martensite and the largest amount of retained austenite. The tempered steels maintained hardness at austenitizing temperatures of 950 °C to 1000 °C and showed an increasing hardness at austenitizing temperatures from 1000 to 1100 °C. At a range of austenitizing temperatures, it was investigated that the steels exhibited higher impact resistance at 1050 °C. The tempered steels that were pre-austenitized at 950 °C and 1100 °C showed the lowest pitting potential due to the existence of carbides and coarse-high carbon martensite, respectively.

  7. Handbook for tensile properties of austenitic stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Kim, D. W.; Ryu, W. S.; Jang, J. S.; Kim, S. H.; Kim, W. G.; Chung, M. K.; Han, C. H. [Korea Atomic Energy Research Institute, Taejeon (Korea)

    2000-03-01

    Database system of nuclear materials has not been developed and the physical and mechanical properties of materials used in nuclear power plant are not summarized systematically in Korea. Although Korea designs nuclear power plant, many materials used in nuclear power plant are imported because we do not have database system of nuclear material yet and it was hard to select a proper material for the structural materials of nuclear power plant. To develop database system of nuclear materials, data of mechanical, corrosion, irradiation properties are needed. Of theses properties, tensile properties are tested and summarized in this report. Tensile properties of stainless steel used in nuclear reactor internal were investigated. Data between Korea Atomic Energy Research Institute and foreign laboratory were compared to determine the precision of the result. To develope database system, materials, chemical composition, heat treatment, manufacturing process, and grain size were classified. Tensile properties were tested and summarized to use input data of database system. 9 figs., 9 tabs. (Author)

  8. Patterning of magnetic structures on austenitic stainless steel by local ion beam nitriding

    Energy Technology Data Exchange (ETDEWEB)

    Menendez, E. [Departament de Fisica, Universitat Autonoma de Barcelona, 08193 Bellaterra (Spain)], E-mail: enric.menendez@uab.es; Martinavicius, A.; Liedke, M.O.; Abrasonis, G.; Fassbender, J. [Institute of Ion Beam Physics and Materials Research, Forschungszentrum Dresden-Rossendorf, P.O. Box 510119, D-01314 Dresden (Germany); Sommerlatte, J. [Max Planck Institute of Microstructure Physics, Weinberg 2, D-06120 Halle (Germany); Nielsch, K. [Institut fuer Angewandte Physik, Universitaet Hamburg, Jungiusstrasse 11, D-20355 Hamburg (Germany); Surinach, S.; Baro, M.D. [Departament de Fisica, Universitat Autonoma de Barcelona, 08193 Bellaterra (Spain); Nogues, J. [Institucio Catalana de Recerca i Estudis Avancats (ICREA) and Institut Catala de Nanotecnologia, Edifici CM7, Campus Universitat Autonoma de Barcelona, 08193 Bellaterra (Spain); Sort, J. [Institucio Catalana de Recerca i Estudis Avancats (ICREA) and Departament de Fisica, Universitat Autonoma de Barcelona, 08193 Bellaterra (Spain)

    2008-10-15

    Periodic arrays of ferromagnetic structures with micrometer and submicrometer lateral sizes have been prepared at the surface of a paramagnetic austenitic stainless steel by means of ion beam nitriding through different types of shadow masks (such as transmission electron microscopy grids or self-assembled porous alumina membranes). This method takes advantage of the formation of the ferromagnetic supersaturated nitrogen solid solution {gamma}{sub N} phase (i.e., expanded austenite) upon nitriding at moderate temperatures. The local character of the induced ferromagnetism is confirmed by magneto-optical Kerr effect measurements together with magnetic force microscopy imaging. Furthermore, the influence of the nitriding temperature and time on the induced ferromagnetic and structural properties has been analyzed.

  9. Correlation Between Microstructure and Mechanical Properties Before and After Reversion of Metastable Austenitic Stainless Steels

    Science.gov (United States)

    Fargas, Gemma; Zapata, Ana; Roa, Joan Josep; Sapezanskaia, Ina; Mateo, Antonio

    2015-12-01

    Reversion treatments are a way to improve the mechanical response of metastable austenitic stainless steels by means of grain refinement. To effectively apply those treatments, the steel must be previously deformed to induce a significant amount of martensitic transformation. In this work, the effect of reversion treatments was studied on a commercial AISI 301LN grade subjected to an industrial cold rolling process, with thickness reductions not higher than 40 pct. Microstructural changes and evolution of both monotonic and cyclic mechanical properties were investigated after cold rolling and upon reversion treatments. Results revealed that the finer austenitic microstructure obtained after reversion leads to an interesting combination of properties, with strong increments in hardness and yield strength, and also fatigue limit improvement, as compared to the initial annealed condition.

  10. Development of Creep-Resistant and Oxidation-Resistant Austenitic Stainless Steels for High Temperature Applications

    Science.gov (United States)

    Maziasz, Philip J.

    2017-11-01

    Austenitic stainless steels are cost-effective materials for high-temperature applications if they have the oxidation and creep resistance to withstand prolonged exposure at such conditions. Since 1990, Oak Ridge National Laboratory (ORNL) has developed advanced austenitic stainless steels with creep resistance comparable to Ni-based superalloy 617 at 800-900°C based on specially designed "engineered microstructures" utilizing a microstructure/composition database derived from about 20 years of radiation effect data on steels. The wrought high temperature-ultrafine precipitate strengthened (HT-UPS) steels with outstanding creep resistance at 700-800°C were developed for supercritical boiler and superheater tubing for fossil power plants in the early 1990s, the cast CF8C-Plus steels were developed in 1999-2001 for land-based gas turbine casing and diesel engine exhaust manifold and turbocharger applications at 700-900°C, and, in 2015-2017, new Al-modified cast stainless steels with oxidation and creep resistance capabilities up to 950-1000°C were developed for automotive exhaust manifold and turbocharger applications. This article reviews and summarizes their development and their properties and applications.

  11. Stress corrosion cracking behaviour of gas tungsten arc welded super austenitic stainless steel joints

    Directory of Open Access Journals (Sweden)

    M. Vinoth Kumar

    2015-09-01

    Full Text Available Super 304H austenitic stainless steel with 3% of copper posses excellent creep strength and corrosion resistance, which is mainly used in heat exchanger tubing of the boiler. Heat exchangers are used in nuclear power plants and marine vehicles which are intended to operate in chloride rich offshore environment. Chloride stress corrosion cracking is the most likely life limiting failure with austenitic stainless steel tubing. Welding may worsen the stress corrosion cracking susceptibility of the material. Stress corrosion cracking susceptibility of Super 304H parent metal and gas tungsten arc (GTA welded joints were studied by constant load tests in 45% boiling MgCl2 solution. Stress corrosion cracking resistance of Super 304H stainless steel was deteriorated by GTA welding due to the formation of susceptible microstructure in the HAZ of the weld joint and the residual stresses. The mechanism of cracking was found to be anodic path cracking, with transgranular nature of crack propagation. Linear relationships were derived to predict the time to failure by extrapolating the rate of steady state elongation.

  12. Development of Creep-Resistant and Oxidation-Resistant Austenitic Stainless Steels for High Temperature Applications

    Science.gov (United States)

    Maziasz, Philip J.

    2018-01-01

    Austenitic stainless steels are cost-effective materials for high-temperature applications if they have the oxidation and creep resistance to withstand prolonged exposure at such conditions. Since 1990, Oak Ridge National Laboratory (ORNL) has developed advanced austenitic stainless steels with creep resistance comparable to Ni-based superalloy 617 at 800-900°C based on specially designed "engineered microstructures" utilizing a microstructure/composition database derived from about 20 years of radiation effect data on steels. The wrought high temperature-ultrafine precipitate strengthened (HT-UPS) steels with outstanding creep resistance at 700-800°C were developed for supercritical boiler and superheater tubing for fossil power plants in the early 1990s, the cast CF8C-Plus steels were developed in 1999-2001 for land-based gas turbine casing and diesel engine exhaust manifold and turbocharger applications at 700-900°C, and, in 2015-2017, new Al-modified cast stainless steels with oxidation and creep resistance capabilities up to 950-1000°C were developed for automotive exhaust manifold and turbocharger applications. This article reviews and summarizes their development and their properties and applications.

  13. Laser etching of austenitic stainless steels for micro-structural evaluation

    Science.gov (United States)

    Baghra, Chetan; Kumar, Aniruddha; Sathe, D. B.; Bhatt, R. B.; Behere, P. G.; Afzal, Mohd

    2015-06-01

    Etching is a key step in metallography to reveal microstructure of polished specimen under an optical microscope. A conventional technique for producing micro-structural contrast is chemical etching. As an alternate, laser etching is investigated since it does not involve use of corrosive reagents and it can be carried out without any physical contact with sample. Laser induced etching technique will be beneficial especially in nuclear industry where materials, being radioactive in nature, are handled inside a glove box. In this paper, experimental results of pulsed Nd-YAG laser based etching of few austenitic stainless steels such as SS 304, SS 316 LN and SS alloy D9 which are chosen as structural material for fabrication of various components of upcoming Prototype Fast Breeder Reactor (PFBR) at Kalpakkam India were reported. Laser etching was done by irradiating samples using nanosecond pulsed Nd-YAG laser beam which was transported into glass paneled glove box using optics. Experiments were carried out to understand effect of laser beam parameters such as wavelength, fluence, pulse repetition rate and number of exposures required for etching of austenitic stainless steel samples. Laser etching of PFBR fuel tube and plug welded joint was also carried to evaluate base metal grain size, depth of fusion at welded joint and heat affected zone in the base metal. Experimental results demonstrated that pulsed Nd-YAG laser etching is a fast and effortless technique which can be effectively employed for non-contact remote etching of austenitic stainless steels for micro-structural evaluation.

  14. On the Stress Corrosion Cracking and Hydrogen Embrittlement Behavior of Austenitic Stainless Steels in Boiling Saturated Magnesium Chloride Solutions

    Directory of Open Access Journals (Sweden)

    Osama M. Alyousif

    2012-01-01

    Full Text Available The stress corrosion cracking (SCC and hydrogen embrittlement (HE behaviors for types 304, 310, and 316 austenitic stainless steels were investigated in boiling saturated magnesium chloride solutions using a constant load method under different conditions including test temperature, applied stress, and sensitization. Both of type 304 and type 316 stainless steels showed quite similar behavior characteristics, whereas type 310 stainless steel showed a different behavior. The time to failure (tf parameter was used among other parameters to characterize the materials behavior in the test solution and to develop a mathematical model for predicting the time to failure in the chloride solution. The combination of corrosion curve parameters and fracture surface micrographs gave some explanation for the cracking modes as well as an indication for the cracking mechanisms. On the basis of the results obtained, it was estimated that intergranular cracking was resulted from hydrogen embrittlement due to strain-induced formation of martensite along the grain boundaries, while transgranular cracking took place by propagating cracks nucleated at slip steps by dissolution.

  15. An improved method to identify grain boundary creep cavitation in 316H austenitic stainless steel.

    Science.gov (United States)

    Chen, B; Flewitt, P E J; Smith, D J; Jones, C P

    2011-04-01

    Inter-granular creep cavitation damage has been observed in an ex-service 316H austenitic stainless steel thick section weldment. Focused ion beam cross-section milling combined with ion channelling contrast imaging is used to identify the cavitation damage, which is usually associated with the grain boundary carbide precipitates in this material. The results demonstrate that this technique can identify, in particular, the early stage of grain boundary creep cavitation unambiguously in materials with complex phase constituents. Copyright © 2011 Elsevier B.V. All rights reserved.

  16. Influence of Plastic Deformation on Low Temperature Surface Hardening of Austenitic Stainless Steel by Gaseous Nitriding

    DEFF Research Database (Denmark)

    Bottoli, Federico; Winther, Grethe; Christiansen, Thomas Lundin

    2015-01-01

    This article addresses an investigation of the influence of plastic deformation on low temperature surface hardening by gaseous nitriding of two commercial austenitic stainless steels: AISI 304 and EN 1.4369. The materials were plastically deformed to different equivalent strains by uniaxial...... tension. Gaseous nitriding of the strained material was performed in ammonia gas at atmospheric pressure at 703 K. Microstructural characterization of the as-deformed states and the nitrided case produced included X-ray diffraction analysis, reflected light microscopy, microhardness testing. The results...

  17. Formability and fracture studies of austenitic stainless steel 316 at different temperatures

    OpenAIRE

    Hussaini, Syed Mujahed; Singh, Swadesh Kumar; Gupta, Amit Kumar

    2014-01-01

    Deep drawing is one of the most important sheet metal forming processes in automotive, aerospace and nuclear industries. In this process, the sheet metal blank is formed into a cup shape by an application of punch into the die. The present work is aimed at studying the formability and the nature of fracture for one of the important materials in industrial applications, austenitic stainless steel 316 at different temperatures. Circular blanks were deep drawn at room temperature, 150 and 300 °C...

  18. Joining silicon carbide to austenitic stainless steel through diffusion welding; Stellingen behorende bij het proefschrift

    Energy Technology Data Exchange (ETDEWEB)

    Krugers, Jan-Paul

    1993-01-19

    In this thesis, the results are presented of a study dealing with joining silicon carbide to austenitic stainless steel AIS316 by means of diffusion welding. Welding experiments were carried out without and with the use of a metallic intermediate, like copper, nickel and copper-nickel alloys at various conditions of process temperature, process time, mechanical pressure and interlayer thickness. Most experiments were carried out in high vacuum. For reasons of comparison, however, some experiments were also carried out in a gas shielded environment of 95 vol.% Ar and 5 vol.% H2.

  19. Metallographic screening of grain boundary engineered type 304 austenitic stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Hanning, F., E-mail: Fabian.Hanning@googlemail.com; Engelberg, D.L., E-mail: Dirk.engelberg@manchester.ac.uk

    2014-08-15

    An electrochemical etching method for the identification of grain boundary engineered type 304 austenitic stainless steel microstructures is described. The method can be applied for rapid microstructure screening to complement electron backscatter diffraction analysis. A threshold parameter to identify grain boundary engineered microstructure is proposed, and the application of metallographic etching for characterising the degree of grain boundary engineering discussed. - Highlights: • As-received (annealed) and grain boundary engineered microstructures were compared. • Electro-chemical polarisation in nitric acid solutions was carried out. • A metallographic screening method has been developed. • The screening method complements EBSD analysis for microstructure identification.

  20. Effect of plastic deformation on the magnetic properties of selected austenitic stainless steels

    Directory of Open Access Journals (Sweden)

    Tatiana Oršulová

    2017-04-01

    Full Text Available Austenitic stainless steels are materials, that are widely used in various fields of industry, architecture and biomedicine. Their specific composition of alloying elements has got influence on their deformation behavior. The main goal of this study was evaluation of magnetic properties of selected steels, caused by plastic deformation. The samples were heat treated in different intervals of temperature before measuring. Then the magnetic properties were measured on device designed for measuring of magnetism. From tested specimens, only AISI 304 confirmed effect of plastic deformation on the magnetic properties. Magnetic properties changed with increasing temperature.

  1. Post irradiation tensile and fatigue behavior of austenitic PCA stainless steels irradiated in HFIR

    Science.gov (United States)

    Tanaka, M. P.; Hamada, S.; Hishinuma, A.; Grossbeck, M. L.

    1988-07-01

    Mechanical properties were determined on solution annealed (SA) and cold worked (CW) JPCA (Ti-modified austenitic stainless steel) irradiated in the High Flux Isotope Reactor (HFIR) at temperatures ranging from 300 to 600°C. The irradiation produced damage levels from 16 to 56 dpa and helium concentration from 1020 to 4100 appm. The improved stability of MC precipitates which formed in the matrix during irradiation prevent loss of ductility at 500°C and below. Application of solution annealed JPCA is recommended for structural components of fusion reactors to be operated at 500°C and below.

  2. Comparison of Hydrogen Embrittlement Resistance between 2205 Duplex Stainless Steels and type 316L Austenitic Stainless Steels Under the Cathodic Applied Potential

    Energy Technology Data Exchange (ETDEWEB)

    Seo, Dong-Il; Lee, Jae-Bong [Kookmin University, Seoul (Korea, Republic of)

    2016-10-15

    2205 duplex stainless steels have been used for the construction of the marine environment, because of their excellent corrosion resistance and high strength. However, the resistance to hydrogen embrittlement (HE) may be less than that of 316L austenitic stainless steel. The reason why 316L stainless steels have better resistance to HE is associated with crystal structure (FCC, face centered cubic) and the higher stacking faults energy than 2205 duplex stainless steels. Furthermore 2205 stainless steels with or without tungsten were also examined in terms of HE. 2205 stainless steels containing tungsten is less resistible to HE. It is because dislocation tangle was formed in 2205 duplex stainless steels. Slow strain-rate tensile test (SSRT) was conducted to measure the resistance to HE under the cathodic applied potential. Hydrogen embrittlement index (HEI) was used to evaluate HE resistance through the quantitative calculation.

  3. Quantification of retained austenite by X-ray diffraction and saturation magnetization in a supermartensitic stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Sicupira, Felipe Lucas [Departamento de Engenharia Metalúrgica e de Materiais - Escola de Engenharia da UFMG, 31270–901 Belo Horizonte, MG (Brazil); Sandim, Maria José R.; Sandim, Hugo R.Z. [Escola de Engenharia de Lorena – USP, 12600–970 Lorena, SP (Brazil); Santos, Dagoberto Brandão [Departamento de Engenharia Metalúrgica e de Materiais - Escola de Engenharia da UFMG, 31270–901 Belo Horizonte, MG (Brazil); Renzetti, Reny Angela, E-mail: renzetti.ra@gmail.com [Universidade Federal de Itajubá - UNIFEI, 35903–087 Itabira, MG (Brazil)

    2016-05-15

    The good performance of supermartensitic stainless steels is strongly dependent on the volume fraction of retained austenite at room temperature. The present work investigates the effect of secondary tempering temperatures on this phase transformation and quantifies the amount of retained austenite by X-ray diffraction and saturation magnetization. The steel samples were tempered for 1 h within a temperature range of 600–800 °C. The microstructure was characterized using scanning electron microscopy and electron backscatter diffraction. Results show that the amount of retained austenite decreased with increasing secondary tempering temperature in both quantification methods. - Highlights: • The phase transformation during secondary tempering temperatures was observed. • Phases were quantified by X-ray diffraction and DC-saturation magnetization. • More retained austenite forms with increasing secondary tempering temperature. • The retained austenite is mainly located at the grain and lath boundaries.

  4. Performance evaluation of vegetable-based oils in drilling austenitic stainless steel

    DEFF Research Database (Denmark)

    Belluco, Walter; De Chiffre, Leonardo

    2004-01-01

    The efficiency of six cutting oils was evaluated in drilling AISI 316L austenitic stainless steel using conventional HSS-Co tools by measurements of tool life, tool wear, cutting forces and chip formation. Seven tools were tested with each fluid to catastrophic failure. Cutting forces and chip...... that a performing fluid produces longer tool life, better chip breaking, lower wear and cutting forces. In particular, good correlation was found between tool life and cutting forces. Differences in cutting forces due to the fluid could be measured with a higher repeatability than tool life, thus resulting...... in a measurement capability comparable to that obtained using tool life as a performance criterion. As a consequence, it is suggested that drilling thrust can be used to assess the performance of cutting fluids in drilling stainless steel, resulting in considerable time savings and cost reduction with respect...

  5. High Nb, Ta, and Al creep- and oxidation-resistant austenitic stainless steel

    Science.gov (United States)

    Brady, Michael P [Oak Ridge, TN; Santella, Michael L [Knoxville, TN; Yamamoto, Yukinori [Oak Ridge, TN; Liu, Chain-tsuan [Oak Ridge, TN

    2010-07-13

    An austenitic stainless steel HTUPS alloy includes, in weight percent: 15 to 30 Ni; 10 to 15 Cr; 2 to 5 Al; 0.6 to 5 total of at least one of Nb and Ta; no more than 0.3 of combined Ti+V; up to 3 Mo; up to 3 Co; up to 1 W; up to 0.5 Cu; up to 4 Mn; up to 1 Si; 0.05 to 0.15 C; up to 0.15 B; up to 0.05 P; up to 1 total of at least one of Y, La, Ce, Hf, and Zr; less than 0.05 N; and base Fe, wherein the weight percent Fe is greater than the weight percent Ni wherein said alloy forms an external continuous scale comprising alumina, nanometer scale sized particles distributed throughout the microstructure, said particles comprising at least one composition selected from the group consisting of NbC and TaC, and a stable essentially single phase fcc austenitic matrix microstructure, said austenitic matrix being essentially delta-ferrite-free and essentially BCC-phase-free.

  6. Effect of material heat treatment on fatigue crack initiation in austenitic stainless steels in LWR environments.

    Energy Technology Data Exchange (ETDEWEB)

    Chopra, O. K.; Alexandreanu, B.; Shack, W. J.; Energy Technology

    2005-07-31

    The ASME Boiler and Pressure Vessel Code provides rules for the design of Class 1 components of nuclear power plants. Figures I-9.1 through I-9.6 of Appendix I to Section III of the Code specify design curves for applicable structural materials. However, the effects of light water reactor (LWR) coolant environments are not explicitly addressed by the Code design curves. The existing fatigue strain-vs.-life ({var_epsilon}-N) data illustrate potentially significant effects of LWR coolant environments on the fatigue resistance of pressure vessel and piping steels. Under certain environmental and loading conditions, fatigue lives of austenitic stainless steels (SSs) can be a factor of 20 lower in water than in air. This report presents experimental data on the effect of heat treatment on fatigue crack initiation in austenitic Type 304 SS in LWR coolant environments. A detailed metallographic examination of fatigue test specimens was performed to characterize the crack morphology and fracture morphology. The key material, loading, and environmental parameters and their effect on the fatigue life of these steels are also described. Statistical models are presented for estimating the fatigue {var_epsilon}-N curves for austenitic SSs as a function of material, loading, and environmental parameters. Two methods for incorporating the effects of LWR coolant environments into the ASME Code fatigue evaluations are presented.

  7. Cutting Properties of Austenitic Stainless Steel by Using Laser Cutting Process without Assist Gas

    Directory of Open Access Journals (Sweden)

    Hitoshi Ozaki

    2012-01-01

    Full Text Available Recently, laser cutting is used in many industries. Generally, in laser cutting of metallic materials, suitable assist gas and its nozzle are needed to remove the molten metal. However, because of the gas nozzle should be set closer to the surface of a workpiece, existence of the nozzle seems to prevent laser cutting from being used flexible. Therefore, the new cutting process, Assist Gas Free laser cutting or AGF laser cutting, has been developed. In this process, the pressure at the bottom side of a workpiece is reduced by a vacuum pump, and the molten metal can be removed by the air flow caused by the pressure difference between both sides of the specimen. In this study, cutting properties of austenitic stainless steel by using AGF laser cutting with 2 kW CO2 laser were investigated. Laser power and cutting speed were varied in order to study the effect of these parameters on cutting properties. As a result, austenitic stainless steel could be cut with dross-free by AGF laser cutting. When laser power was 2.0 kW, cutting speed could be increased up to 100 mm/s, and kerf width at specimen surface was 0.28 mm.

  8. Equi-biaxial loading effect on austenitic stainless steel fatigue life

    Directory of Open Access Journals (Sweden)

    C. Gourdin

    2016-10-01

    Full Text Available Fatigue lifetime assessment is essential in the design of structures. Under-estimated predictions may result in unnecessary in service inspections. Conversely, over-estimated predictions may have serious consequences on the integrity of structures. In some nuclear power plant components, the fatigue loading may be equibiaxial because of thermal fatigue. So the potential impact of multiaxial loading on the fatigue life of components is a major concern. Meanwhile, few experimental data are available on austenitic stainless steels. It is essential to improve the fatigue assessment methodologies to take into account the potential equi-biaxial fatigue damage. Hence this requires obtaining experimental data on the considered material with a strain tensor in equibiaxial tension. Two calibration tests (with strain gauges and image correlation were used to obtain the relationship between the imposed deflection and the radial strain on the FABIME2 specimen. A numerical study has confirmed this relationship. Biaxial fatigue tests are carried out on two austenitic stainless steels for different values of the maximum deflection, and with a load ratio equal to -1. The interpretation of the experimental results requires the use of an appropriate definition of strain equivalent. In nuclear industry, two kinds of definition are used: von Mises and TRESCA strain equivalent. These results have permitted to estimate the impact of the equibiaxiality on the fatigue life of components

  9. Corrosion fatigue crack growth behaviour of austenitic stainless steels under light water reactor conditions

    Energy Technology Data Exchange (ETDEWEB)

    Seifert, H.P., E-mail: hans-peter.seifert@psi.ch [Paul Scherrer Institute (PSI), Nuclear Energy and Safety Research Department, Laboratory for Nuclear Materials, 5232 Villigen PSI (Switzerland); Ritter, S.; Leber, H.J. [Paul Scherrer Institute (PSI), Nuclear Energy and Safety Research Department, Laboratory for Nuclear Materials, 5232 Villigen PSI (Switzerland)

    2012-02-15

    Highlights: Black-Right-Pointing-Pointer Corrosion fatigue in austenitic stainless steels under light water reactor conditions. Black-Right-Pointing-Pointer Identification of major parameters of influence. Black-Right-Pointing-Pointer Critical system conditions for environmental acceleration of fatigue crack growth. Black-Right-Pointing-Pointer Proposal for new code fatigue curves, which consider environmental effects. - Abstract: The corrosion fatigue crack growth behaviour of different wrought low-carbon and stabilised austenitic stainless steels was characterised under simulated boiling water and primary pressurised water reactor conditions by cyclic fatigue tests with pre-cracked fracture mechanics specimens in the temperature range from 70 to 320 Degree-Sign C. The major parameter effects and critical conjoint threshold conditions, which result in relevant environmental acceleration of fatigue crack growth are discussed and summarised. Furthermore, the observed corrosion fatigue behaviour is compared with the corresponding (corrosion) fatigue curves in the ASME and JSME boiler and pressure vessel code or open literature and conclusions with regard to their adequacy and conservatism are given.

  10. Formability and fracture studies of austenitic stainless steel 316 at different temperatures

    Directory of Open Access Journals (Sweden)

    Syed Mujahed Hussaini

    2014-07-01

    Full Text Available Deep drawing is one of the most important sheet metal forming processes in automotive, aerospace and nuclear industries. In this process, the sheet metal blank is formed into a cup shape by an application of punch into the die. The present work is aimed at studying the formability and the nature of fracture for one of the important materials in industrial applications, austenitic stainless steel 316 at different temperatures. Circular blanks were deep drawn at room temperature, 150 and 300 °C using a 20 Ton hydraulic press coupled with a furnace and found that formability of the austenitic stainless steel 316 increased as the temperature was increased. This material underwent dynamic strain aging between 350 and 550 °C. Fractured surface of the broken tensile test specimen at different regions were studied and analyzed using scanning electron microscope. It was observed that the nature of the fracture was brittle in dynamic strain aging region.

  11. High corrosion resistance of austenitic stainless steel alloyed with nitrogen in an acid solution

    Energy Technology Data Exchange (ETDEWEB)

    Metikos-Hukovic, M., E-mail: mmetik@fkit.h [Department of Electrochemistry, Faculty of Chemical Engineering and Technology, University of Zagreb, Savska 16, P.O. Box 177, 100000 Zagreb (Croatia); Babic, R. [Department of Electrochemistry, Faculty of Chemical Engineering and Technology, University of Zagreb, Savska 16, P.O. Box 177, 100000 Zagreb (Croatia); Grubac, Z. [Department of General and Inorganic Chemistry, Faculty of Chemistry and Technology, University of Split, 21000 Split (Croatia); Petrovic, Z. [Department of Electrochemistry, Faculty of Chemical Engineering and Technology, University of Zagreb, Savska 16, P.O. Box 177, 100000 Zagreb (Croatia); Lajci, N. [Faculty of Mine and Metallurgy, University of Prishtina, 10000 Prishtina, Kosovo (Country Unknown)

    2011-06-15

    Highlights: {yields} ASS alloyed with nitrogen treated at 1150 {sup o}C exhibits microstructure homogeneity. {yields} Passivation peak of ASS corresponds to oxidation of metal and absorbed hydrogen. {yields} Transfer phenomena and conductivity depend on the film formation potential. {yields} Electronic structure of the passive film and its corrosion resistance correlate well. {yields} Passive film on ASS with nitrogen is low disordered and high corrosion resistant. - Abstract: Passivity of austenitic stainless steel containing nitrogen (ASS N25) was investigated in comparison with AISI 316L in deareated acid solution, pH 0.4. A peculiar nature of the passivation peak in a potentiodynamic curve and the kinetic parameters of formation and growth of the oxide film have been discussed. The electronic-semiconducting properties of the passive films have been correlated with their corrosion resistance. Alloying austenitic stainless steel with nitrogen increases its microstructure homogeneity and decreases the concentration of charge carriers, which beneficially affects the protecting and electronic properties of the passive oxide film.

  12. On the constitutive model of nitrogen-containing austenitic stainless steel 316LN at elevated temperature.

    Directory of Open Access Journals (Sweden)

    Lei Zhang

    Full Text Available The nitrogen-containing austenitic stainless steel 316LN has been chosen as the material for nuclear main-pipe, which is one of the key parts in 3rd generation nuclear power plants. In this research, a constitutive model of nitrogen-containing austenitic stainless steel is developed. The true stress-true strain curves obtained from isothermal hot compression tests over a wide range of temperatures (900-1250°C and strain rates (10(-3-10 s(-1, were employed to study the dynamic deformational behavior of and recrystallization in 316LN steels. The constitutive model is developed through multiple linear regressions performed on the experimental data and based on an Arrhenius-type equation and Zener-Hollomon theory. The influence of strain was incorporated in the developed constitutive equation by considering the effect of strain on the various material constants. The reliability and accuracy of the model is verified through the comparison of predicted flow stress curves and experimental curves. Possible reasons for deviation are also discussed based on the characteristics of modeling process.

  13. Mechanism and estimation of fatigue crack initiation in austenitic stainless steels in LWR environments.

    Energy Technology Data Exchange (ETDEWEB)

    Chopra, O. K.; Energy Technology

    2002-08-01

    The ASME Boiler and Pressure Vessel Code provides rules for the construction of nuclear power plant components. Figures I-9.1 through I-9.6 of Appendix I to Section III of the Code specify fatigue design curves for structural materials. However, the effects of light water reactor (LWR) coolant environments are not explicitly addressed by the Code design curves. Existing fatigue strain-vs.-life ({var_epsilon}-N) data illustrate potentially significant effects of LWR coolant environments on the fatigue resistance of pressure vessel and piping steels. This report provides an overview of fatigue crack initiation in austenitic stainless steels in LWR coolant environments. The existing fatigue {var_epsilon}-N data have been evaluated to establish the effects of key material, loading, and environmental parameters (such as steel type, strain range, strain rate, temperature, dissolved-oxygen level in water, and flow rate) on the fatigue lives of these steels. Statistical models are presented for estimating the fatigue {var_epsilon}-N curves for austenitic stainless steels as a function of the material, loading, and environmental parameters. Two methods for incorporating environmental effects into the ASME Code fatigue evaluations are presented. The influence of reactor environments on the mechanism of fatigue crack initiation in these steels is also discussed.

  14. Tailoring plasticity of austenitic stainless steels for nuclear applications: Review of mechanisms controlling plasticity of austenitic steels below 400 °C

    Energy Technology Data Exchange (ETDEWEB)

    Meric de Bellefon, G., E-mail: mericdebelle@wisc.edu [University of Wisconsin-Madison (United States); Duysen, J.C. van [EDF R& D (France); University of Tennessee-Knoxville (United States); Unité Matériaux et Transformation (UMET) CNRS, Université de Lille (France)

    2016-07-15

    AISI 304 and 316 austenitic stainless steels were invented in the early 1900s and are still trusted by materials and mechanical engineers in numerous sectors because of their good combination of strength, ductility, and corrosion resistance, and thanks to decades of experience and data. This article is part of an effort focusing on tailoring the plasticity of both types of steels to nuclear applications. It provides a synthetic and comprehensive review of the plasticity mechanisms in austenitic steels during tensile tests below 400 °C. In particular, formation of twins, extended stacking faults, and martensite, as well as irradiation effects and grain rotation are discussed in details. - Highlights: • This article is part of an effort to tailor the plasticity of 304L and 316L steels for nuclear applications. • It reviews mechanisms controlling plasticity of austenitic steels during tensile tests. • Formation of twins, extended stacking faults, and martensite, grain rotation, and irradiation effects are discussed.

  15. Hardness analysis of welded joints of austenitic and duplex stainless steels

    Science.gov (United States)

    Topolska, S.

    2016-08-01

    Stainless steels are widely used in the modern world. The continuous increase in the use of stainless steels is caused by getting greater requirements relating the corrosion resistance of all types of devices. The main property of these steels is the ability to overlap a passive layer of an oxide on their surface. This layer causes that they become resistant to oxidation. One of types of corrosion-resistant steels is ferritic-austenitic steel of the duplex type, which has good strength properties. It is easily formable and weldable as well as resistant to erosion and abrasive wear. It has a low susceptibility to stress-corrosion cracking, to stress corrosion, to intercrystalline one, to pitting one and to crevice one. For these reasons they are used, among others, in the construction of devices and facilities designed for chemicals transportation and for petroleum and natural gas extraction. The paper presents the results which shows that the particular specimens of the ][joint representing both heat affected zones (from the side of the 2205 steel and the 316L one) and the weld are characterized by higher hardness values than in the case of the same specimens for the 2Y joint. Probably this is caused by machining of edges of the sections of metal sheets before the welding process, which came to better mixing of native materials and the filler metal. After submerged arc welding the 2205 steel still retains the diphase, austenitic-ferritic structure and the 316L steel retains the austenitic structure with sparse bands of ferrite σ.

  16. Thick-section Laser and Hybrid Welding of Austenitic Stainless Steels

    Science.gov (United States)

    Kujanpää, Veli

    Austenitic stainless steels are generally known to have very good laser weldability, when ordinary grades of sheets are concerned. But it is not necessarily the case, if special grades of fully austenitic structures with e.g. high molybdenum, or thick-section are used. It is also known that hot cracking susceptibility is strictly controlled by composition and welding parameters. If solidification is primary ferritic, hot cracking resistance is dramatically increased. It is also well known that laser welding needs a careful control of weld edge preparation and air gap between the edges. The dependence on edge quality can be decreased by using filler metal, either cold wire, hot wire or hybrid laser-arc welding. An additional role is high molybdenum contents where micro segregation can cause low local contents in weld which can decrease the corrosion properties, if filler metal is not used. Another feature in laser welding is its incomplete mixing, especially in thick section applications. It causes inhomogeneity, which can make uneven microstructure, as well as uneven mechanical and corrosion properties In this presentation the features of laser welding of thick section austenitic stainless steels are highlighted. Thick section (up to 60 mm) can be made by multi-pass laser or laser hybrid welding. In addition to using filler metal, it requires careful joint figure planning, laser head planning, weld parameter planning, weld filler metal selection, non-destructive and destructive testing and metallography to guarantee high-quality welds in practice. In addition some tests with micro segregation is presented. Also some examples of incomplete mixing is presented.

  17. Synergistic Computational and Microstructural Design of Next- Generation High-Temperature Austenitic Stainless Steels

    Energy Technology Data Exchange (ETDEWEB)

    Karaman, Ibrahim [Texas A& M Engineering Experiment Station, College Station, TX (United States); Arroyave, Raymundo [Texas A& M Engineering Experiment Station, College Station, TX (United States)

    2015-07-31

    The purpose of this project was to: 1) study deformation twinning, its evolution, thermal stability, and the contribution on mechanical response of the new advanced stainless steels, especially at elevated temperatures; 2) study alumina-scale formation on the surface, as an alternative for conventional chromium oxide, that shows better oxidation resistance, through alloy design; and 3) design new generation of high temperature stainless steels that form alumina scale and have thermally stable nano-twins. The work involved few baseline alloys for investigating the twin formation under tensile loading, thermal stability of these twins, and the role of deformation twins on the mechanical response of the alloys. These baseline alloys included Hadfield Steel (Fe-13Mn-1C), 316, 316L and 316N stainless steels. Another baseline alloy was studied for alumina-scale formation investigations. Hadfield steel showed twinning but undesired second phases formed at higher temperatures. 316N stainless steel did not show signs of deformation twinning. Conventional 316 stainless steel demonstrated extensive deformation twinning at room temperature. Investigations on this alloy, both in single crystalline and polycrystalline forms, showed that deformation twins evolve in a hierarchical manner, consisting of micron–sized bundles of nano-twins. The width of nano-twins stays almost constant as the extent of strain increases, but the width and number of the bundles increase with increasing strain. A systematic thermomechanical cycling study showed that the twins were stable at temperatures as high as 900°C, after the dislocations are annealed out. Using such cycles, volume fraction of the thermally stable deformation twins were increased up to 40% in 316 stainless steel. Using computational thermodynamics and kinetics calculations, we designed two generations of advanced austenitic stainless steels. In the first generation, Alloy 1, which had been proposed as an alumina

  18. Development of Ultra-Fine-Grained Structure in AISI 321 Austenitic Stainless Steel

    Science.gov (United States)

    Tiamiyu, A. A.; Szpunar, J. A.; Odeshi, A. G.; Oguocha, I.; Eskandari, M.

    2017-12-01

    Ultra-fine-grained (UFG) structure was developed in AISI 321 austenitic stainless steel (ASS) using cryogenic rolling followed by annealing treatments at 923 K, 973 K, 1023 K, and 1073 K (650 °C, 700 °C, 750 °C, and 800 °C) for different lengths of time. The α'-martensite to γ-austenite reversion behavior and the associated texture development were analyzed in the cryo-rolled specimens after annealing. The activation energy, Q, required for the reversion of α'-martensite to γ-austenite in the steel was estimated to be 80 kJ mol-1. TiC precipitates and unreversed triple junction α'-martensite played major roles in the development of UFG structure through the Zener pinning of grain boundaries. The optimum annealing temperature and time for the development of UFG structure in the cryo-rolled AISI 321 steel are (a) 923 K (650 °C) for approximately 28800 seconds and (b) 1023 K (750 °C) for 600 seconds, with average grain sizes of 0.22 and 0.31 µm, respectively. Annealing at 1023 K (750 °C) is considered a better alternative since the volume fraction of precipitated carbides in specimens annealed at 1023 K (750 °C) are less than those annealed at 923 K (650 °C). More so, the energy consumption during prolonged annealing time to achieve an UFG structure at 923 K (650 °C) is higher due to low phase reversion rate. The hardness of the UFG specimens is 195 pct greater than that of the as-received steel. The higher volume fraction of TiC precipitates in the UFG structure may be an additional source of hardening. Micro and macrotexture analysis indicated {110}〈uvw〉 as the major texture component of the austenite grains in the UFG structure. Its intensity is stronger in the specimen annealed at low temperatures.

  19. Statistical model of water environment effects on the fatigue behavior of austenitic stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Wilhelm, Paul [AREVA GmbH, Erlangen (Germany); Erlangen-Nuernberg Univ., Erlangen (Germany). Chair of Applied Mechanics; Steinmann, Paul [Erlangen-Nuernberg Univ., Erlangen (Germany). Chair of Applied Mechanics; Rudolph, Juergen [AREVA GmbH, Erlangen (Germany)

    2014-07-01

    Many studies on the effects of elevated temperature environments on the cycle fatigue performance of austenitic stainless steels typically used for boiling and light water reactor components have been performed. The key parameters (e. g. strain rate, and temperature) that influence the fatigue life were identified and the range of these key parameters where environmental effects become pronounced were defined. The two major efforts to characterize environmentally assisted fatigue (EAF) are by Argonne National Laboratory (U. S.) and EFD (Japan). Since each nation considers only domestic fatigue data, the widely applied titanium and niobium stabilized austenitic stainless steels in Germany are not included by any data points in these models. Based on a review of past and current research reports about EAF a database for wrought Types 304, 304L, 316, 316NG, 321, 347, and 348 stainless steels was compiled. Only specimen tests under strain control with a fully reversed uniaxial loading were included. The modified Langer equation was used to develop the room temperature in air curve to the collected data, which serves as the basis for the discussion of the EAF database. Besides the key variables that influence fatigue life in light and boiling water reactor environments additional parameters like, for example, the strain amplitude, which pronounces environmental effects more at low than at high strain amplitudes, can reduce the fatigue life by a factor of about two and should not be neglected in the current fatigue approach. A statistical model is evolved to address EAF in fatigue usage calculation by a fatigue life correction factor (F{sub en}), which is defined as the ratio of life in air at room temperature to that in water at elevated temperature. Compared to the current ANL statistical prediction model, a different functional form is used and additional variables are considered, too.

  20. Measured resolved shear stresses and Bishop-Hill stress states in individual grains of austenitic stainless steel

    DEFF Research Database (Denmark)

    Juul, Nicolai Ytterdal; Oddershede, Jette; Beaudoin, Armand

    2017-01-01

    The full three-dimensional stress state of 172 individual bulk grains in austenitic stainless steel 316L at 0.1 and 1% sample elongation has been determined with sufficient accuracy to allow comparison with the theoretical Bishop-Hill stress states for plastically deforming grains as well as calc...

  1. Stability of grain-refined reversed structures in a 301LN austenitic stainless steel under cyclic loading

    Czech Academy of Sciences Publication Activity Database

    Järvenpää, A.; Jaskari, M.; Man, Jiří; Karjalalinen, L.P.

    2017-01-01

    Roč. 703, č. 4 (2017), s. 280-292 ISSN 0921-5093 R&D Projects: GA ČR GA13-32665S Institutional support: RVO:68081723 Keywords : austenitic stainless steel * reversion treatment * grain size * deformation induced martensite * strain-controlled fatigue Subject RIV: JL - Materials Fatigue, Friction Mechanics Impact factor: 3.094, year: 2016

  2. Prediction of microsegregation and pitting corrosion resistance of austenitic stainless steel welds by modelling

    Energy Technology Data Exchange (ETDEWEB)

    Vilpas, M. [VTT Manufacturing Technology, Espoo (Finland). Materials and Structural Integrity

    1999-07-01

    The present study focuses on the ability of several computer models to accurately predict the solidification, microsegregation and pitting corrosion resistance of austenitic stainless steel weld metals. Emphasis was given to modelling the effect of welding speed on solute redistribution and ultimately to the prediction of weld pitting corrosion resistance. Calculations were experimentally verified by applying autogenous GTA- and laser processes over the welding speed range of 0.1 to 5 m/min for several austenitic stainless steel grades. Analytical and computer aided models were applied and linked together for modelling the solidification behaviour of welds. The combined use of macroscopic and microscopic modelling is a unique feature of this work. This procedure made it possible to demonstrate the effect of weld pool shape and the resulting solidification parameters on microsegregation and pitting corrosion resistance. Microscopic models were also used separately to study the role of welding speed and solidification mode in the development of microsegregation and pitting corrosion resistance. These investigations demonstrate that the macroscopic model can be implemented to predict solidification parameters that agree well with experimentally measured values. The linked macro-micro modelling was also able to accurately predict segregation profiles and CPT-temperatures obtained from experiments. The macro-micro simulations clearly showed the major roles of weld composition and welding speed in determining segregation and pitting corrosion resistance while the effect of weld shape variations remained negligible. The microscopic dendrite tip and interdendritic models were applied to welds with good agreement with measured segregation profiles. Simulations predicted that weld inhomogeneity can be substantially decreased with increasing welding speed resulting in a corresponding improvement in the weld pitting corrosion resistance. In the case of primary austenitic

  3. Dynamical recrystallization of high purity austenitic stainless steels; Recristallisation dynamique d'aciers inoxydables austenitiques de haute purete

    Energy Technology Data Exchange (ETDEWEB)

    Gavard, L

    2001-01-01

    The aim of this work is to optimize the performance of structural materials. The elementary mechanisms (strain hardening and dynamical regeneration, germination and growth of new grains) occurring during the hot working of metals and low pile defect energy alloys have been studied for austenitic stainless steels. In particular, the influence of the main experimental parameters (temperature, deformation velocity, initial grain size, impurities amount, deformation way) on the process of discontinuous dynamical recrystallization has been studied. Alloys with composition equal to those of the industrial stainless steel-304L have been fabricated from ultra-pure iron, chromium and nickel. Tests carried out in hot compression and torsion in order to cover a wide range of deformations, deformation velocities and temperatures for two very different deformation ways have allowed to determine the rheological characteristics (sensitivity to the deformation velocity, apparent activation energy) of materials as well as to characterize their microstructural deformations by optical metallography and electron back-scattered diffraction. The influence of the initial grain size and the influence of the purity of the material on the dynamical recrystallization kinetics have been determined. An analytical model for the determination of the apparent mobility of grain boundaries, a semi-analytical model for the dynamical recrystallization and at last an analytical model for the stationary state of dynamical recrystallization are proposed as well as a new criteria for the transition between the refinement state and the state of grain growth. (O.M.)

  4. Evaluation of self-welding susceptibility of an austenitic stainless steel (alloy D9) in sodium

    Science.gov (United States)

    Kumar, Hemant; Albert, S. K.; Ramakrishnan, V.; Meikandamurthy, C.; Amarendra, G.; Bhaduri, A. K.

    2008-02-01

    Self-welding susceptibility of a 15Cr-15Ni-2Mo titanium-modified austenitic stainless steel (alloy D9), in both annealed and 20% cold-worked conditions, have been evaluated in flowing sodium at 823 K for 2160 and 4320 h under contact stress of 9.4 MPa. Tests were performed on flat-on-flat geometry of hollow cylindrical specimens under compression. One pair of 20% cold-worked alloy D9 vs. 20% cold-worked alloy D9 specimens tested for 4320 h was self-welded for which the breakaway shear force was measured. Scanning electron micrographs of the self-welded region showed that portions of the original interface no longer existed. The paper discusses the experimental set-up installed in the sodium loop test facility and the results of self-welding susceptibility studies on this material.

  5. Influence of the austenitic stainless steel microstructure on the void swelling under ion irradiation

    Directory of Open Access Journals (Sweden)

    Rouxel Baptiste

    2016-01-01

    Full Text Available To understand the role of different metallurgical parameters on the void formation mechanisms, various austenitic stainless steels were elaborated and irradiated with heavy ions. Two alloys, in several metallurgical conditions (15Cr/15Ni–Ti and 15Cr/25Ni–Ti, were irradiated in the JANNUS-Saclay facility at 600 °C with 2 MeV Fe2+ ions up to 150 dpa. Resulting microstructures were observed by Transmission Electron Microscopy (TEM. Different effects on void swelling are highlighted. Only the pre-aged samples, which were consequently solute and especially titanium depleted, show cavities. The nickel-enriched matrix shows more voids with a smaller size. Finally, the presence of nano-precipitates combined with a dense dislocation network decreases strongly the number of cavities.

  6. Investigation on Mechanical Properties of Austenitic Stainless-Steel Pipes Welded by TIG Method

    Directory of Open Access Journals (Sweden)

    Mushtaq Albdiry

    2017-11-01

    Full Text Available This paper investigates the mechanical properties of austenitic stainless steel (type 204 pipes welded by Tungsten Inert Gas (TIG welding process. Testing of hardness (HRC, tensile strength and bending strength was performed for the steel pipes welded at two different welding temperatures (700 °C and 900 °C with and without using the weld filler wire. The microstructure of the welding regions was examined by using an optical microscopy. The properties showed that the steel pipes welded by 900 °C with using the weld filler obtained the highest tensile strength and bending strength versus these welded by 700 °C without the use of the weld filler. This is attributed to the weld filler heated and melt at sufficient temperature (900 °C and compensate losing in the Ni metal occurred in the base steel metal during the welding process.

  7. Effect of Electrode Types on the Solidification Cracking Susceptibility of Austenitic Stainless Steel Weld Metal

    Directory of Open Access Journals (Sweden)

    J. U. Anaele

    2015-01-01

    Full Text Available The effect of electrode types on the solidification cracking susceptibility of austenitic stainless steel weld metal was studied. Manual metal arc welding method was used to produce the joints with the tungsten inert gas welding serving as the control. Metallographic and chemical analyses of the fusion zones of the joints were conducted. Results indicate that weldments produced from E 308-16 (rutile coated, E 308-16(lime-titania coated electrodes, and TIG welded joints fall within the range of 1.5≤Creq./Nieq.≤1.9 and solidified with a duplex mode and were found to be resistant to solidification cracking. The E 308-16 weld metal had the greatest resistance to solidification cracking. Joints produced from E 310-16 had Creq./Nieq. ratio 1.9 and solidified with ferrite mode. It had a low resistance to solidification cracking.

  8. Active flux tungsten inert gas welding of austenitic stainless steel AISI 304

    Directory of Open Access Journals (Sweden)

    D. Klobčar

    2016-10-01

    Full Text Available The paper presents the effects of flux assisted tungsten inert gas (A-TIG welding of 4 (10 mm thick austenitic stainless steel EN X5CrNi1810 (AISI 304 in the butt joint. The sample dimensions were 300 ´ 50 mm, and commercially available active flux QuickTIG was used for testing. In the planned study the influence of welding position and weld groove shape was analysed based on the penetration depth. A comparison of microstructure formation, grain size and ferrit number between TIG welding and A-TIG welding was done. The A-TIG welds were subjected to bending test. A comparative study of TIG and A-TIG welding shows that A-TIG welding increases the weld penetration depth.

  9. Microstructural observations of HFIR-irratiated austenitic stainless steels including welds from JP9-16

    Energy Technology Data Exchange (ETDEWEB)

    Sawai, T.; Shiba, K.; Hishinuma, A.

    1996-04-01

    Austenitic stainless steels, including specimens taken from various electron beam (EB) welds, have been irradiated in HFIR Phase II capsules, JP9-16. Fifteen specimens irradiated at 300, 400, and 500{degrees}C up to 17 dpa are so far examined by a transmission electron microscope (TEM). In 300{degrees}C irradiation, cavities were smaller than 2nm and different specimens showed little difference in cavity microstructure. At 400{degrees}C, cavity size was larger, but still very small (<8 nm). At 500{degrees}C, cavity size reached 30 nm in weld metal specimens of JPCA, while cold worked JPCA contained a small (<5 nm) cavities. Inhomogeneous microstructural evolution was clearly observed in weld-metal specimens irradiated at 500{degrees}C.

  10. Effects of low temperature neutron irradiation on deformation behavior of austenitic stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Pawel, J.E.; Rowcliffe, A.F.; Alexander, D.J.; Grossbeck, M.L. [Oak Ridge National Laboratory, TN (United States); Shiba, K.

    1996-04-01

    An austenitic stainless steel, designated 316LN-IG, has been chosen for the first wall/shield (FW/S) structure for the International Thermonuclear Experimental Reactor (ITER). The proposed operational temperature range for the structure (100 to 250{degree}C) is below the temperature regimes for void swelling (400-600{degree}C) and for helium embrittlement (500-700{degree}C). However, the proposed neutron dose is such that large changes in yield strength, deformation mode, and strain hardening capacity could be encountered which could significantly affect fracture properties. Definition of the irradiation regimes in which this phenomenon occurs is essential to the establishment of design rules to protect against various modes of failure.

  11. Hardness variation in a cathodic hydrogen-charged austenitic stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Iost, A. [Univ. de Lille 1, Villeneuve d`Ascq (France). Lab. de Metallurgie Physique]|[Ecole Nationale Superieure d`Arts et Metiers, Lille (France); Vogt, J.B. [Univ. de Lille 1, Villeneuve d`Ascq (France). Lab. de Metallurgie Physique

    1997-11-15

    Hydrogen embrittlement has been studied for a long time but the mechanism has not been yet explained clearly. The difficulty lies in the fact that the cause of embrittlement can change from one alloy to another. In addition, a large part of the reactions take place at the surface, especially at the beginning of the process. Thus, analysis of the surface should provide useful information about the role of hydrogen in this process. While X-ray diffraction is commonly used, microhardness seems to be less developed. The primary objective of this paper is to study the hydrogen-enriched surface of an austenitic stainless steel with the microhardness test, and to show that reliable conclusions can be drawn provided a detailed analysis of the results is taken into account.

  12. Relative merits of duplex and austenitic stainless steels for applications in the oil and gas industry

    Energy Technology Data Exchange (ETDEWEB)

    Johansson, Elisabeth; Wegrelius, Lena; Pettersson, Rachel [Outokumpu Stainless AB, Avesta (Sweden)

    2012-07-01

    The broad range of available stainless steel grades means that these materials can fulfil a wide variety of requirements within the oil and gas industry. The duplex grades have the advantage of higher strength than standard austenitic grades, while the superaustenitic grades provide a cost-effective alternative to nickel-base alloys in a number of cases. The paper presents the results of various types of laboratory testing to rank the grades in terms of resistance to pitting, crevice corrosion and stress corrosion cracking. Results from field testing in actual or simulated service conditions are discussed and a number of application examples, including process piping flexible, heat exchangers and topside equipment are presented. (author)

  13. AN ULTRASONIC PHASED ARRAY EVALUATION OF CAST AUSTENITIC STAINLESS STEEL PRESSURIZER SURGE LINE PIPING WELDS

    Energy Technology Data Exchange (ETDEWEB)

    Diaz, Aaron A.; Cinson, Anthony D.; Crawford, Susan L.; Moran, Traci L.; Anderson, Michael T.

    2010-07-22

    A set of circumferentially oriented thermal fatigue cracks (TFCs) were implanted into three cast austenitic stainless steel (CASS) pressurizer (PZR) surge-line specimens (pipe-to-elbow welds) that were fabricated using vintage CASS materials formed in the 1970s, and flaw responses from these cracks were used to evaluate detection and sizing performance of the phased-array (PA) ultrasonic testing (UT) methods applied. Four different custom-made PA probes were employed in this study, operating nominally at 800 kHz, 1.0 MHz, 1.5 MHz, and 2.0 MHz center frequencies. The CASS PZR surge-line specimens were polished and chemically etched to bring out the microstructures of both pipe and elbow segments. Additional studies were conducted and documented to address baseline CASS material noise and observe possible ultrasonic beam redirection phenomena.

  14. Tool Wear Analysis due to Machining In Super Austenitic Stainless Steel

    Directory of Open Access Journals (Sweden)

    Polishetty Ashwin

    2017-01-01

    Full Text Available This paper presents tool wear study when a machinability test was applied using milling on Super Austenitic Stainless Steel AL6XN alloy. Eight milling trials were performed under two cutting speeds, 100 m/min and 150 m/min, combined with two feed rates at 0.1mm/tooth and 0.15 mm/tooth and two depth of cuts at 2 mm and 3 mm. An Alicona 3D optical surface profilometer was used to scan cutting inserts flank and rake face areas for wear. Readings such as maximum and minimum deviations were extracted and used to analyse the outcomes. Results showed various types of wear were generated on the tool rake and flank faces. The common formed wear was the crater wear. The formation of the build-up edge was observed on the rake face of the cutting tool.

  15. Inhibition Effect of N, N'-Dimethylaminoethanol on the Pitting Corrosion Austenitic Stainless Steel Type 304

    Directory of Open Access Journals (Sweden)

    Roland Tolulope LOTO

    2015-11-01

    Full Text Available The electrochemical influence and corrosion inhibition of N, N'-dimethylaminoethanol on the pitting corrosion resistance of austenitic stainless steel (type 304 in dilute sulphuric acid solution with sodium chloride addition was investigated using potentiodynamic polarization technique. Corrosion potential, pitting potential, repassivation potential, nucleation resistance, passivation range and repassivation capacity measurements and potentiodynamic analysis were used to evaluate the steel’s pitting resistance characteristics. The potentiodynamic experiments revealed that pitting potential increased with increase in concentration of the inhibiting compound coupled with an increase in the passivation range hence increased resistance to pittinggcorrosion.  DOI: http://dx.doi.org/10.5755/j01.ms.21.4.8977

  16. Crack initiation in smooth fatigue specimens of austenitic stainless steel in light water reactor environments.

    Energy Technology Data Exchange (ETDEWEB)

    Chopra, O. K.; Smith, J. L.

    1999-04-08

    The fatigue design curves for structural materials specified in Section III of the ASME Boiler and Pressure Vessel Code are based on tests of smooth polished specimens at room temperature in air. The effects of light water reactor (LWR) coolant environments are not explicitly addressed by the Code design curves; however, recent test data illustrate the detrimental effects of LWR coolant environments on the fatigue resistance of austenitic stainless steels (SSs). Certain loading and environmental conditions have led to test specimen fatigue lives that are significantly shorter than those obtained in air. Results of fatigue tests that examine the influence of reactor environments on crack initiation and crack growth of austenitic SSs are presented. Block loading was used to mark the fracture surface to determine crack length as a function of fatigue cycles in water environments, Crack lengths were measured by scanning electron microscopy. The mechanism for decreased fatigue life in LWR environments is discussed, and crack growth rates in the smooth fatigue specimens are compared with existing data from studies of crack growth rates.

  17. Flow Softening Index for Assessment of Dynamic Recrystallization in an Austenitic Stainless Steel

    Science.gov (United States)

    Aashranth, B.; Samantaray, Dipti; Kumar, Santosh; Dasgupta, Arup; Borah, Utpal; Albert, Shaju K.; Bhaduri, A. K.

    2017-07-01

    The present study proposes a novel technique to assess dynamic recrystallization (DRX) and related microstructural phenomena during hot deformation of austenite. A `Flow Softening Index (FSI)' has been identified on the basis of investigations on elevated temperature deformation behaviour of austenitic stainless steel. This index corresponds to dominant microstructural phenomena at different deformation conditions. For this investigation, experimental results obtained from isothermal, constant true strain rate compression tests in a temperature range of 1173 (900)-1473 K (1200 °C) and strain rate range of 0.01-100 s-1 have been used. Resultant microstructures have been quantified using average grain size and grain size distributions. The dominant microstructural phenomena have been identified at different conditions using electron backscatter diffraction. Low FSI values are associated with the grain growth, intermediate values with DRX, and high values with the work-hardening and flow localisation phenomena. FSI also quantitatively indexes the average grain size and grain size distributions at different temperature-strain rate combinations. Analysis of the specific deformation conditions, particularly where 3.4 < FSI < 3.5, indicates a common thermo-mechanical origin of flow localisation and DRX. The potential technological implications thereof are discussed and a semi-empirical model of microstructural evolution is developed for the studied material.

  18. IASCC susceptibility of austenitic stainless steels and alloy 690 in high dissolved oxygen water environment

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Y.; Chopra, O.K.; Soppet, W.K. [Argonne National Lab., Nuclear Engineering Div., Argonne, Illinois (United States); Dietz Rago, N.L. [Argonne National Lab., Chemical Engineering Div., Argonne, Illinois (United States); Shack, W.J. [Argonne National Lab., Nuclear Engineering Div., Argonne, Illinois (United States)

    2007-07-01

    The influences of grain boundary engineering, alloying elements, and neutron dose on irradiation-assisted stress corrosion cracking (IASCC) of austenitic stainless steels and Alloy 690 were investigated. Flat dog-bone specimens irradiated in the Halden boiling heavy water reactor to {approx}2 dpa were tested in slow strain rate tensile tests in high dissolved oxygen water at 289 {sup o}C. The area fractions of intergranular or transgranular fracture were measured using a scanning electron microscope. All tested materials showed significant hardening and loss of ductility after irradiation. The area fractions of the intergranular cracking decreased with increase of uniform elongation, and were used to rank IASCC susceptibility. The grain boundary engineering treatment employed in this study does not have a significant impact on IASCC susceptibility for austenitic SSs at {approx}2 dpa, but does affect the cracking behavior of Alloy 690. High-sulfur and low-carbon SSs are more susceptible to IASCC. Oxygen content also contributes to the IASCC susceptibility in high-purity Type 304L SS. (author)

  19. The role of dislocation channeling in IASCC initiation of neutron irradiated austenitic stainless steel

    Science.gov (United States)

    Stephenson, Kale Jennings

    The objective of this study was to understand the role of dislocation channeling in the initiation of irradiation-assisted stress corrosion cracking (IASCC) of neutron irradiated austenitic stainless steel using a novel four-point bend test. Stainless steels used in this study were irradiated in the BOR-60 fast reactor at 320 °C, and included a commercial purity 304L stainless steel irradiated to 5.5, 10.2, and 47.5 dpa, and two high purity stainless steels, Fe-18Cr-12Ni and Fe-18Cr-25Ni, irradiated to ~10 dpa. The four-point bend test produced the same relative IASCC susceptibility as constant extension rate tensile (CERT) experiments performed on the same irradiated alloys in boiling water reactor normal water chemistry. The cracking susceptibility of the CP 304L alloy was high at all irradiation dose levels, enhanced by the presence of MnS inclusions in the alloy microstructure, which dissolve in the NWC environment. Dissolution of the MnS inclusion results in formation of an oxide cap that occludes the inclusion site, creating a crevice condition with a high propensity for crack initiation. Crack initiation at these locations was induced by stress concentration at the intersecting grain boundary, resulting from the intersection of a discontinuous dislocation channels (DC). Stress to initiate an IASCC crack decreased with dose due earlier DC initiation. The HP Fe-18Cr-12Ni alloy had low susceptibility to IASCC, while the high Ni alloy exhibited no cracking susceptibility. The difference in susceptibility among these conditions was attributed to the propensity for DCs to transmit across grain boundaries, which controls stress accumulation at DC -- grain boundary intersections.

  20. Effect of chemical compositions and heat treatment on IGSCC resistance for strain hardened low carbon austenitic stainless steels in oxygenated water

    Energy Technology Data Exchange (ETDEWEB)

    Yonezawa, T. [FRRI, Graduate School of Engineering, Tohoku University (Japan); Kanasaki, H.; Fujimoto, K.; Taneike, M. [Takasago R-D Center, Mitsubishi Heavy Industries (Japan); Ooki, S.; Sueishi, Y.; Tezuka, H.; Takamori, K.; Suzuki, S. [Materials Engineering Center, R-D Center, Tokyo Electric Power Company (Japan)

    2011-07-01

    In order to develop the highly resistant alternative materials to intergranular stress corrosion cracking (IGSCC) for the non-sensitized and strain hardened low carbon austenitic stainless steel in oxygenated water, the effects of chemical compositions and heat treatment conditions on the IGSCC resistance and stacking fault energy (SFE) values were studied for 33 laboratory melted steels and commercial type 310S stainless steel. The IGSCC resistance for test materials was compared by the maximum crack length, average crack length and cracked area in fatigue pre-cracked CT specimens after SCC test in oxygenated high temperature water. SFE values for these test materials were measured by the transmission electron microscopy on the width of isolated extended dislocations under g-3g weak beam condition for thin foils taken from the test materials, in this study. From these experiments, the effects of the chromium, molybdenum, nitrogen, silicon and manganese contents on the SCC resistance for non-aged materials were not so pronounced in this study. It is strongly suggested that the SFE value is a key parameter for the IGSCC resistance of the aged or non-aged and strain hardened low carbon austenitic stainless steels. (authors)

  1. Effects of thermal oxidation and subsequent pickling on pitting geometry of austenitic stainless steels in chloride solutions

    Energy Technology Data Exchange (ETDEWEB)

    Alar, Vesna; Esih, Ivan; Budic, Ivan; Brod, Slavonski [Zagreb Univ. (Croatia). Dept. of Materials

    2011-07-01

    Harmful effects of thermal oxides formed on austenitic stainless steels (SS) like AISI 304 and 316L by heating in air or other oxidizing gases on their pitting liability in chloride solutions have been studied by pursuing geometric characteristics of corrosion process (pits density, their depths, and mouth areas, ie. penetrating and superficial detrimental consequences etc.). The possibility of preventing the decay of thermally oxidized austenitic SS by chemical removal (pickling) of oxides before exposure to chloride solutions was successfully applied on simple specimens but serious difficulties arose on welded parts and on parts exposed to other temperature gradients during manufacture or in exploitation. (orig.)

  2. Laser-induced fluorescence applied to laser welding of austenitic stainless steel for dilute alloying element detection

    Science.gov (United States)

    Simonds, Brian J.; Sowards, Jeffrey W.; Williams, Paul A.

    2017-08-01

    Optical spectral analysis of the laser weld plume is a common technique for non-contact, in situ weld plume analysis. However, the low sensitivity of optical emission spectroscopy limits the available information during 1070 nm wavelength laser welding, which is becoming the standard in many industrial operations. Here we demonstrate an improved sensitivity of optical spectroscopy by applying laser-induced fluorescence (LIF) for probing the hot gas plume induced during fiber laser welding of 304L austenitic stainless steel. As a proof-of-principle, we show that LIF is capable of resolving a spectral signal from silicon being emitted during welding. Optical detection of such a low concentration alloying element has not previously been reported and shows the capability of LIF for increased sensitivity. Silicon atoms in the weld plume were excited in the ultraviolet at 221.09 nm and detected at 221.64 nm. We demonstrate the detection of silicon LIF down to laser welding powers of 600 W (210 kW cm-2) making this technique applicable even in low-power laser welding or additive manufacturing scenarios.

  3. Investigations on structure–property relationships of activated flux TIG weldments of super-duplex/austenitic stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Devendranath Ramkumar, K., E-mail: ramdevendranath@gmail.com; Bajpai, Ankur; Raghuvanshi, Shubham; Singh, Anshuman; Chandrasekhar, Aditya; Arivarasu, M.; Arivazhagan, N.

    2015-06-25

    This research work articulated the effect of SiO{sub 2} flux assisted tungsten inert gas (TIG) welding on the microstructure and mechanical properties of marine grade stainless steel weldments, such as super-duplex stainless steel (UNS S32750) and austenitic stainless steel (AISI 316L). The studies showed that the use of flux decreased the heat input required to obtain complete penetration. Microstructure studies revealed the presence of ferrite at the heat affected zone of AISI 316L and the fusion zone which obviated the hot cracking tendency. Tensile studies corroborated that the joint strength was sufficiently greater than that of the parent metals. Impact toughness slightly impoverished owing to the presence of large platelets of Widmanstätten austenite in the fusion zone. The study also explored the structure–property relationships of the flux assisted weldments using the combined techniques of optical and scanning electron microscopy analysis. Owing to the better metallurgical and mechanical properties, this study recommends the use of SiO{sub 2} flux for joining the dissimilar metals involving austenitic and super-duplex stainless steels.

  4. Conduction mechanism in passive films on austenitic stainless steels in sulphate solutions

    Directory of Open Access Journals (Sweden)

    Iva Betova

    2015-08-01

    Full Text Available The passive state of three commercial highly alloyed austenitic stainless steels is studied by voltammetric, contact electric resistance and impedance measurements in 0.5 M sulphate solutions (pH 2-7. The three materials self-passivate and are susceptible to transpassive dissolution. The electric properties of the passive films formed are only slightly dependent on alloy composition. The impedance response can be interpreted as due to both the electronic properties of a thin semiconductor film of variable stoichiometry and the ionic defect migration through that film limiting the metal dissolution rate in the passive state. A range of kinetic, transport and structural parameters characterising the passive film and its interfaces with the underlying alloys and the electrolyte solution are determined by a quantitative comparison of the Mixed-Conduction Model to the experimental steady-state current and impedance data in a wide potential range. The relevance of the parameter values and the prospects of using the proposed approach to predict the steady-state metal dissolution rate and thus the general corrosion behaviour of stainless steels are discussed.

  5. Partial transient liquid phase diffusion bonding of Zircaloy-4 to stabilized austenitic stainless steel 321

    Energy Technology Data Exchange (ETDEWEB)

    Atabaki, M. Mazar, E-mail: m.mazaratabaki@gmail.com [Department of Materials Engineering, Faculty of Mechanical Engineering, University Technology Malaysia, 81310 (Malaysia); Hanzaei, A. Talebi [Department of Metallurgy and Materials Engineering, Faculty of Engineering, University of Tehran (Iran, Islamic Republic of)

    2010-10-15

    An innovative method was applied for bonding Zircaloy-4 to stabilized austenitic stainless steel 321 using an active titanium interlayer. Specimens were joined by a partial transient liquid phase diffusion bonding method in a vacuum furnace at different temperatures under 1 MPa dynamic pressure of contact. The influence of different bonding temperatures on the microstructure, microindentation hardness, joint strength and interlayer thickness has been studied. The diffusion of Fe, Cr, Ni and Zr has been investigated by scanning electron microscopy and energy dispersive spectroscopy elemental analyses. Results showed that control of the heating and cooling rate and 20 min soaking at 1223 K produces a perfect joint. However, solid-state diffusion of the melting point depressant elements into the joint metal causes the solid/liquid interface to advance until the joint is solidified. The tensile strength of all the bonded specimens was found around 480-670 MPa. Energy dispersive spectroscopy studies indicated that the melting occurred along the interface of the bonded specimens as a result of the transfer of atoms between the interlayer and the matrix during bonding. This technique provides a reliable method of bonding zirconium alloy to stainless steel.

  6. Creep-fatigue damage characteristics for a welded cylindrical structure of austenitic stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Hyeo Yeon; Kim, Jong Bum; Kim, Seok Hoon; Joo, Young Sang; Lee, Jae Han [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of)

    2004-07-01

    In the design and assessment of a high temperature structure, it is important to ensure the structural integrity for the welded joint subjected to a creep-fatigue load because a statistical investigation shows that 29 events out of 46 leaks in liquid metal reactors were caused at the welded joints. As for the structural integrity due to thermal ratchet load at the welded joint, KAERI has performed the test and analysis work for a cylindrical structure with welded joints. As a continuation of the study on welded joints at a high temperature structure, a creep-fatigue structural test and analysis work is now on-going and this paper present the interim findings for the structural test and analysis work. Recently the structural and analysis work for the Y-piece made of a 316L stainless steel structure has been carried out. The objectives of the present structural creep-fatigue test with the welded cylindrical specimen are to compare the creep-fatigue damage mechanisms for the 304 and 316L stainless steels, to compare the different behavior of the welding methods in a high temperature austenitic structures and to quantify the conservatism of the design guidelines for a high temperature structure.

  7. Recent Developments in Niobium Containing Austenitic Stainless Steels for Thermal Power Plants

    Science.gov (United States)

    de Oliveira, Mariana Perez; Zhang, Wei; Yu, Hongyao; Bao, Hansheng; Xie, Xishan

    The challenge of growing continuously in a sustainable way is the main driver to improve efficiency in the use of natural resources. The increasing demand for energy has made thermal power based countries to set audacious programs to increase efficiency of thermal power generation. In China, coal-burning accounts nowadays for approximately 65% of the total primary energy supply being responsible for around 25% of the countries' CO2 emission, this coal-based energy supply scenario is believed to continue until 2020. Therefore, the country has invested strongly in the last years in the construction of more efficient power plants. To attend higher operating temperatures and steam pressures, the application of higher performance materials is mandatory, presenting improved mechanical resistance — to stand the higher pressures applied — and having sufficient high temperature and corrosion resistance with the best cost-benefit relation possible. The present work addresses some research developments made in niobium containing austenitic stainless steels for super heaters and re-heater tubes in the past years as a joint effort between industry and academia to understand mechanisms and optimize the steel chemical composition, improving its performance. Niobium role has been studied in detail in heat resistant stainless steels TP347H, Super 304 and HR3C, a summary of such studies is presented in this paper. Niobium improves high temperature properties as it precipitates as nano-size MX and NbCrN, well dispersed in the matrix, hindering dislocation movement, increasing precipitation strengthening and creep resistance.

  8. Welding of 316L Austenitic Stainless Steel with Activated Tungsten Inert Gas Process

    Science.gov (United States)

    Ahmadi, E.; Ebrahimi, A. R.

    2015-02-01

    The use of activating flux in TIG welding process is one of the most notable techniques which are developed recently. This technique, known as A-TIG welding, increases the penetration depth and improves the productivity of the TIG welding. In the present study, four oxide fluxes (SiO2, TiO2, Cr2O3, and CaO) were used to investigate the effect of activating flux on the depth/width ratio and mechanical property of 316L austenitic stainless steel. The effect of coating density of activating flux on the weld pool shape and oxygen content in the weld after the welding process was studied systematically. Experimental results indicated that the maximum depth/width ratio of stainless steel activated TIG weld was obtained when the coating density was 2.6, 1.3, 2, and 7.8 mg/cm2 for SiO2, TiO2, Cr2O3, and CaO, respectively. The certain range of oxygen content dissolved in the weld, led to a significant increase in the penetration capability of TIG welds. TIG welding with active fluxes can increase the delta-ferrite content and improves the mechanical strength of the welded joint.

  9. INVESTIGATING SPOT WELD GROWTH ON 304 AUSTENITIC STAINLESS STEEL (2 mm SHEETS

    Directory of Open Access Journals (Sweden)

    NACHIMANI CHARDE

    2013-02-01

    Full Text Available Resistance spot welding (RSW has revolutionized automotive industries since early 1970s for its mechanical assemblies. To date one mechanical assembly out five is welded using spot welding technology in various industries and stainless steel became very popular among common materials. As such this research paper analyses the spot weld growth on 304 austenitic stainless steels with 2mm sample sheets. The growth of a spot weld is primarily determined by its parameters such as current, weld time, electrode tip and force. However other factors such as electrode deformations, corrosions, dissimilar materials and material properties are also affect the weld growth. This paper is intended to analyze only the effects of nuggets growth due to the current and weld time increment with constant force and unchanged electrode tips. A JPC 75kVA spot welder was used to accomplish it and the welded samples were undergone tensile test, hardness test and metallurgical test to characterize the formation of weld nuggets.

  10. Estimation of the kinetics of martensitic transformation in austenitic stainless steels by conventional and novel approaches

    Energy Technology Data Exchange (ETDEWEB)

    Shirdel, M., E-mail: mshirdel1989@ut.ac.ir [School of Metallurgy and Materials Engineering, College of Engineering, University of Tehran, P.O. Box 11155-4563, Tehran (Iran, Islamic Republic of); Mirzadeh, H., E-mail: hmirzadeh@ut.ac.ir [School of Metallurgy and Materials Engineering, College of Engineering, University of Tehran, P.O. Box 11155-4563, Tehran (Iran, Islamic Republic of); Advanced Metalforming and Thermomechanical Processing Laboratory, School of Metallurgy and Materials Engineering, University of Tehran, Tehran (Iran, Islamic Republic of); Parsa, M.H., E-mail: mhparsa@ut.ac.ir [School of Metallurgy and Materials Engineering, College of Engineering, University of Tehran, P.O. Box 11155-4563, Tehran (Iran, Islamic Republic of); Center of Excellence for High Performance Materials, School of Metallurgy and Materials Engineering, University of Tehran, Tehran (Iran, Islamic Republic of); Advanced Metalforming and Thermomechanical Processing Laboratory, School of Metallurgy and Materials Engineering, University of Tehran, Tehran (Iran, Islamic Republic of)

    2015-01-29

    A comparative study was carried out on the kinetics of the martensitic transformation in a 304L stainless steel during cold rolling by conventional and novel approaches. The phase analysis based on X-ray diffraction patterns and metallography and also magnetic measurements based on ferritescope readings were utilized to elucidate the kinetics of the martensitic transformation. A straightforward magnetic measurement approach for evaluating the amount of strain-induced martensite in metastable austenitic stainless steels has been introduced in this study. This technique collects the data throughout the bulk of the material to give a realistic estimate of the amount of ferromagnetic martensite. This is an advantage over the surface collecting methods such as ferritescope readings, which overestimates the amount of martensite due to its inhomogeneous distribution through the thickness based on the frictional effects between the rolls and the specimen surface. The proposed approach can be applied in various designs for static/continuous magnetic measurement of bulk materials that is advantageous compared with the conventional vibrating sample magnetometer technique which is useful for static measurement of bulk materials with specific shapes. Moreover, in analogy to ferritescope, the output data of the developed device is directly related to the amount of martensite.

  11. The Prediction of Long-Term Thermal Aging in Cast Austenitic Stainless Steel

    Energy Technology Data Exchange (ETDEWEB)

    Byun, Thak Sang; Yang, Ying; Lach, Timothy G.

    2017-02-15

    Cast austenitic stainless steel (CASS) materials are extensively used for many massive primary coolant system components of light water reactors (LWRs) including coolant piping, valve bodies, pump casings, and piping elbows. Many of these components are operated in complex and persistently damaging environments of elevated temperature, high pressure, corrosive environment, and sometimes radiation for long periods of time. Since a large number of CASS components are installed in every nuclear power plant and replacing such massive components is prohibitively expensive, any significant degradation in mechanical properties that affects structural integrity, cracking resistance in particular, of CASS components will raise a serious concern on the performance of entire power plant. The CASS materials for nuclear components are highly corrosion-resistant Fe-Cr-Ni alloys with 300 series stainless steel compositions and mostly austenite (γ)–ferrite (δ) duplex structures, which result from the casting processes consisting of alloy melting and pouring or injecting liquid metal into a static or spinning mold. Although the commonly used static and centrifugal casting processes enable the fabrication of massive components with proper resistance to environmental attacks, the alloying and microstructural conditions are not highly controllable in actual fabrication, especially in the casting processes of massive components. In the corrosion-resistant Fe-Cr-Ni alloy system, the minor phase (i.e., the δ-ferrite phase) is inevitably formed during the casting process, and is in a non-equilibrium state subject to detrimental changes during exposure to elevated temperature and/or radiation. In general, relatively few critical degradation modes are expected within the current design lifetime of 40 years, given that the CASS components have been processed properly. It has been well known, however, that both the thermal aging and the neutron irradiation can cause degradation of static

  12. Experimental Analysis of Residual Stresses in Samples of Austenitic Stainless Steel Welded on Martensitic Stainless Steel Used for Kaplan Blades Repairs

    Directory of Open Access Journals (Sweden)

    Vasile Cojocaru

    2011-01-01

    Full Text Available Residual stresses occur in materials as a result of mechanical processes: welding, machining, grinding etc. If residual stresses reach high values they can accelerate the occurrence of cracks and erosion of material. An experimental research was made in order to study the occurrence of residual stresses in the repaired areas of hydraulic turbine components damaged by cavitation erosion. An austenitic stainless steel was welded in various layer thicknesses on a martensitic stainless steel base. The residual stresses were determined using the hole drilling strain gage method.

  13. On the Carbon Solubility in Expanded Austenite and Formation of Hägg Carbide in AISI 316 Stainless Steel

    DEFF Research Database (Denmark)

    Christiansen, Thomas Lundin; Ståhl, Kenny; Brink, Bastian

    2016-01-01

    –420 °C and 465–470 °C, respectively. Hägg carbide (x-M5C2)develops when the carbon content in the expanded austenite exceeds the metastable solubility limit; the transformation of carbon expanded austenite into Hägg carbide occurs irrespective of carburizing temperature in the investigated temperature......The carbon solubility in expanded austenite is investigated by controlled low temperaturegaseous through-carburizing of AISI 316 stainless steel thin foils with thermogravimetry and synchrotron powder diffraction analysis. Carburizing is carried out in C2H2–H2–N2 and CO–H2–N2 atmospheres at 380...

  14. Effect of heat treatment on an AISI 304 austenitic stainless steel evaluated by the ultrasonic attenuation coefficient

    Energy Technology Data Exchange (ETDEWEB)

    Moghanizadeh, Abbas; Farzi, Abolfazl [Islamic Azad Univ., Esfarayen (Iran, Islamic Republic of). Dept. of Civil Engineering

    2016-07-01

    The properties of metals can be substantially changed by various methods, one of them is using heat treatment processes. Moreover, ultrasonic testing is the most preferred and effective, nondestructive testing technique for characterization of mechanical material properties. Austenitic stainless steel AISI 304 serves in many applications due to high strength and corrosion resistance. In certain applications, it is important to evaluate the mechanical properties of AISI 304 stainless steel. In this study, the ultrasonic method (attenuation measurement technique) is used to evaluate the hardness of AISI 304 stainless steel samples which were heat treated at different levels. Due to the heat treatment process, each sample has its specific microstructure and hardness which attenuate ultrasonic waves appropriately. The ultrasonic and hardness test show that it is possible to evaluate the hardness of AISI 304 stainless steel by ultrasonic attenuation coefficient. In addition, the relationship between ultrasonic attenuation coefficients and time of heat treatment is investigated.

  15. Deformation behavior around grain boundaries for SCC propagation in hardened low-carbon austenitic stainless steel by micro hardness test

    Energy Technology Data Exchange (ETDEWEB)

    Nagashima, N.; Hayakawa, M. [National Inst. for Materials Science (NIMS), Ibaraki (Japan); Tsukada, T; Kaji, Y.; Miwa, Y. [Japan Atomic Energy Agency (JAEA), Ibaraki (Japan); Ando, M.; Nakata, K. [Japan Nuclear Energy Safety Organization (JNES), Tokyo (Japan)

    2007-07-01

    Stress corrosion cracking (SCC) was found in shroud and PLR piping made of low-carbon austenitic stainless steels in Japanese BWR plants. The intergranular type (IG) SCC propagated in hardened heat affected zones (HAZ) around welds. Strength behavior and local plastic deformation for a low-carbon austenitic stainless steel 316L, rolled at the reductions in area of 10, 30% at room temperature to simulate the hardened HAZ, were measured by a micro-hardness test machine and observed by atomic force microscopy (AFM), respectively. The tensile deformation at yield point (0.2% plastic strain) had given to the work-hardened 316L to simulate the plastic zone at the crack tip. It is suggested that one of the IGSCC propagation mechanism for 316L was related with the intergranular strength behavior and local plastic deformation around grain boundaries. (author)

  16. submitter Physical Properties of a High-Strength Austenitic Stainless Steel for the Precompression Structure of the ITER Central Solenoid

    CERN Document Server

    Sgobba, Stefano; Arauzo, Ana; Roussel, Pascal; Libeyre, Paul

    2016-01-01

    The ITER central solenoid (CS) consists of six independent coils kept together by a precompression support structure that must react vertical tensile loads and provide sufficient preload to maintain coil-to-coil contact when the solenoid is energized. The CS precompression system includes tie plates, lower and upper key blocks, load distribution and isolation plates and other attachment, support and insulating hardware. The tie plates operating at 4 K are manufactured starting from forgings in a high-strength austenitic stainless steel (FXM-19) with a stringent specification. Moreover, forged components for the lower and upper key blocks have to be provided in the same FXM-19 grade with comparably strict requirements. FXM-19 is a high-nitrogen austenitic stainless steel, featuring high strength and toughness, ready weldability, and forgeability. It features as well higher integral thermal contraction down to 4 K compared with the very high Mn steel grade selected for the CS coil jackets, hence providing an ad...

  17. The influence of fire exposure on austenitic stainless steel for pressure vessel fitness-for-service assessment: Experimental research

    Science.gov (United States)

    Li, Bo; Shu, Wenhua; Zuo, Yantian

    2017-04-01

    The austenitic stainless steels are widely applied to pressure vessel manufacturing. The fire accident risk exists in almost all the industrial chemical plants. It is necessary to make safety evaluation on the chemical equipment including pressure vessels after fire. Therefore, the present research was conducted on the influences of fire exposure testing under different thermal conditions on the mechanical performance evolution of S30408 austenitic stainless steel for pressure vessel equipment. The metallurgical analysis described typical appearances in micro-structure observed in the material suffered by fire exposure. Moreover, the quantitative degradation of mechanical properties was investigated. The material thermal degradation mechanism and fitness-for-service assessment process of fire damage were further discussed.

  18. Crack growth behavior of warm-rolled 316L austenitic stainless steel in high-temperature hydrogenated water

    Science.gov (United States)

    Choi, Kyoung Joon; Yoo, Seung Chang; Jin, Hyung-Ha; Kwon, Junhyun; Choi, Min-Jae; Hwang, Seong Sik; Kim, Ji Hyun

    2016-08-01

    To investigate the effects of warm rolling on the crack growth of 316L austenitic stainless steel, the crack growth rate was measured and the oxide structure was characterized in high-temperature hydrogenated water. The warm-rolled specimens showed a higher crack growth rate compared to the as-received specimens because the slip bands and dislocations produced during warm rolling served as paths for corrosion and cracking. The crack growth rate increased with the dissolved hydrogen concentration. This may be attributed to the decrease in performance and stability of the protective oxide layer formed on the surface of stainless steel in high-temperature water.

  19. Feasibility of surface-coated friction stir welding tools to join AISI 304 grade austenitic stainless steel

    Directory of Open Access Journals (Sweden)

    A.K. Lakshminarayanan

    2014-12-01

    Full Text Available An attempt is made to develop the tools that are capable enough to withstand the shear, impact and thermal forces that occur during friction stir welding of stainless steels. The atmospheric plasma spray and plasma transferred arc hardfacing processes are employed to deposit refractory ceramic based composite coatings on the Inconel 738 alloy. Five different combinations of self-fluxing alloy powder and 60% ceramic reinforcement particulate mixtures are used for coating. The best friction stir welding tool selected based on tool wear analysis is used to fabricate the austenitic stainless steel joints.

  20. Effects of Heat Input on Microstructure, Corrosion and Mechanical Characteristics of Welded Austenitic and Duplex Stainless Steels: A Review

    Directory of Open Access Journals (Sweden)

    Ghusoon Ridha Mohammed

    2017-01-01

    Full Text Available The effects of input heat of different welding processes on the microstructure, corrosion, and mechanical characteristics of welded duplex stainless steel (DSS are reviewed. Austenitic stainless steel (ASS is welded using low-heat inputs. However, owing to differences in the physical metallurgy between ASS and DSS, low-heat inputs should be avoided for DSS. This review highlights the differences in solidification mode and transformation characteristics between ASS and DSS with regard to the heat input in welding processes. Specifically, many studies about the effects of heat energy input in welding process on the pitting corrosion, intergranular stress, stresscorrosion cracking, and mechanical properties of weldments of DSS are reviewed.

  1. Hydrogen-Induced Delayed Cracking in TRIP-Aided Lean-Alloyed Ferritic-Austenitic Stainless Steels.

    Science.gov (United States)

    Papula, Suvi; Sarikka, Teemu; Anttila, Severi; Talonen, Juho; Virkkunen, Iikka; Hänninen, Hannu

    2017-06-03

    Susceptibility of three lean-alloyed ferritic-austenitic stainless steels to hydrogen-induced delayed cracking was examined, concentrating on internal hydrogen contained in the materials after production operations. The aim was to study the role of strain-induced austenite to martensite transformation in the delayed cracking susceptibility. According to the conducted deep drawing tests and constant load tensile testing, the studied materials seem not to be particularly susceptible to delayed cracking. Delayed cracks were only occasionally initiated in two of the materials at high local stress levels. However, if a delayed crack initiated in a highly stressed location, strain-induced martensite transformation decreased the crack arrest tendency of the austenite phase in a duplex microstructure. According to electron microscopy examination and electron backscattering diffraction analysis, the fracture mode was predominantly cleavage, and cracks propagated along the body-centered cubic (BCC) phases ferrite and α'-martensite. The BCC crystal structure enables fast diffusion of hydrogen to the crack tip area. No delayed cracking was observed in the stainless steel that had high austenite stability. Thus, it can be concluded that the presence of α'-martensite increases the hydrogen-induced cracking susceptibility.

  2. Hydrogen-Induced Delayed Cracking in TRIP-Aided Lean-Alloyed Ferritic-Austenitic Stainless Steels

    Directory of Open Access Journals (Sweden)

    Suvi Papula

    2017-06-01

    Full Text Available Susceptibility of three lean-alloyed ferritic-austenitic stainless steels to hydrogen-induced delayed cracking was examined, concentrating on internal hydrogen contained in the materials after production operations. The aim was to study the role of strain-induced austenite to martensite transformation in the delayed cracking susceptibility. According to the conducted deep drawing tests and constant load tensile testing, the studied materials seem not to be particularly susceptible to delayed cracking. Delayed cracks were only occasionally initiated in two of the materials at high local stress levels. However, if a delayed crack initiated in a highly stressed location, strain-induced martensite transformation decreased the crack arrest tendency of the austenite phase in a duplex microstructure. According to electron microscopy examination and electron backscattering diffraction analysis, the fracture mode was predominantly cleavage, and cracks propagated along the body-centered cubic (BCC phases ferrite and α’-martensite. The BCC crystal structure enables fast diffusion of hydrogen to the crack tip area. No delayed cracking was observed in the stainless steel that had high austenite stability. Thus, it can be concluded that the presence of α’-martensite increases the hydrogen-induced cracking susceptibility.

  3. Effect of strain rate and temperature on the susceptibility of 304 austenitic stainless steel to hydrogen embrittlement

    Energy Technology Data Exchange (ETDEWEB)

    El Shawesh, F. [Petroleum Research Center, Tripoli (Libyan Arab Jamahiriya)

    1998-12-31

    Cathodic charging of notched 304 austenitic stainless steel specimens was carried out in aqueous solution of 1N H{sub 2}SO{sub 4}, containing 250 mg/l NaAsO{sub 2}, at room temperature and 70 {+-} 2 C while undergoing tensile straining over a wide range of crosshead speed (833 {micro}m/s, 83 {micro}m/s, 8.3 {micro}m/s, 833 nm/s, 83 nm/s and 9.8 nm/s). Test at room temperature 22 {+-} 2 C resulted in a marked reduction in the elongation to fracture ratio (Esol/Eair) by reducing the crosshead speed. However, little reduction was observed in the stress to fracture ratio ({sigma}sol/{sigma}air). Quasi cleavage and intergranular fractures where the predominant failure modes when tests were carried out at low crosshead speeds, The extent of these modes of fracture was observed to increase by reducing the crosshead speed. Cathodic charging of 304 austenitic stainless steel at 70 {+-} 2 C caused less reduction in the elongation to fracture ratio compared to the tests carried out at room temperature. Consistent with the room temperature test results, the reduction in the elongation to fracture ratio was found to increase with reduced crosshead speed. However, restoration in the elongation to fracture ratio was exhibited by 304 austenitic stainless steel specimens tested at the lowest crosshead speed (9.8 nm/s). These results are in good agreement with the finding that hydrogen embrittlement is temperature and strain dependent. Quasi cleavage fracture associated with the plastic deformation was the predominant failure mode exhibited by 304 austenitic stainless steel specimens tested at 70 {+-} 2 C at low crosshead speeds.

  4. On the Carbon Solubility in Expanded Austenite and Formation of Hägg Carbide in AISI 316 Stainless Steel

    DEFF Research Database (Denmark)

    Christiansen, Thomas Lundin; Ståhl, Kenny; Brink, Bastian

    2016-01-01

    The carbon solubility in expanded austenite is investigated by controlled low temperaturegaseous through-carburizing of AISI 316 stainless steel thin foils with thermogravimetry and synchrotron powder diffraction analysis. Carburizing is carried out in C2H2–H2–N2 and CO–H2–N2 atmospheres at 380......–420 °C and 465–470 °C, respectively. Hägg carbide (x-M5C2)develops when the carbon content in the expanded austenite exceeds the metastable solubility limit; the transformation of carbon expanded austenite into Hägg carbide occurs irrespective of carburizing temperature in the investigated temperature...... range (380–470 °C). The maximum solubility of carbon in expanded austenite (380 °C) is found to correspond to an occupancy (yC) of 0.220 of the interstitial octahedral sites of the austenite lattice (i.e., 4.74wt%C). Decomposition of Hägg carbide into M7C3 occurs upon prolonged carburizing treatment...

  5. Investigation on cracking mechanism of austenite stainless steel during in situ tension in transmission electron microscope

    Energy Technology Data Exchange (ETDEWEB)

    Zhang Peng; Hu Hongyan; Liu Yuanyuan [State Key Laboratory of Metastable Materials Science and Technology, Yanshan University, Qinhuangdao 066004 (China); Zhang Yue [College of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China); Fang, Yuan [Advanced Technology Institute, Technology Center of Baoshan Iron and Steel company, Shanghai 201900 (China); Ren Xuejun [School of Engineering, Liverpool John Moores University, Liverpool L3 3AF (United Kingdom); Liao Bo [State Key Laboratory of Metastable Materials Science and Technology, Yanshan University, Qinhuangdao 066004 (China); Yang Qingxiang, E-mail: qxyang@ysu.edu.cn [State Key Laboratory of Metastable Materials Science and Technology, Yanshan University, Qinhuangdao 066004 (China)

    2011-01-25

    Research highlights: {yields} During the initial stage of loading process, at the crack tip, the dislocations slip from center to around zone and the density of dislocation is increased at local zone. With the increase of load, around center, an oval-shaped dislocation free zone (DFZ) forms. When the displacement keeps constant, the dislocations continue moving. The DFZ become thinner and the nano-cracks initiate gradually, then, propagate abruptly along the direction vertical to the tensile force. {yields} The cracks may propagate in continuous propagation way. The micro-cracks initiate ahead of the main crack firstly, then propagate, grow and connect with the main crack finally, which results in that the main crack propagates too. The initiation direction of micro-crack has a certain angle with the tensile force direction. However, the direction of the main crack propagation is always along the direction vertical to the tensile force. {yields} The cracks may propagate in discontinuous way too. The dislocations pile up inversely in front of the crack tip. The propagation process of crack is that the crack tip is blunt at first. Then, with the increase of load, the new crack tip forms in the blunt crack firstly, then propagates and is blunt again. So back and forth, the cracks propagate forward continuously. - Abstract: Twin-roll strip casting technology is a new one to produce austenite stainless steel strip directly. However, during this process, the cracking occurs usually on the surface of the steel strip. The technique of in situ tension in transmission electron microscope was used to observe and analyze the crack initiation and propagation in austenite stainless steel produced by twin-roll strip casting technology in this work. The results show that the crack initiates in dislocation free-zone firstly and then propagates along the direction vertical to the tensile force. The crack may propagate in continuous propagation way and discontinuous one respectively

  6. Heat sink welding of austenitic stainless steel pipes to control distortion and residual stress

    Energy Technology Data Exchange (ETDEWEB)

    Kumar, H.; Albert, S.K.; Bhaduri, A.K. [Materials Technology Div., Indira Gandhi Centre for Atomic Research, Kalpakkam (India)

    2007-07-01

    Construction of India's Prototype Fast Breeder Reactor (PFBR) involves extensive welding of austenitic stainless steels pipes of different dimensions. Due to high thermal expansion coefficient and poor thermal conductivity of this class of steels, welding can result in significant distortion of these pipes. Attempts to arrest this distortion can lead to high levels of residual stresses in the welded parts. Heat sink welding is one of the techniques often employed to minimize distortion and residual stress in austenitic stainless steel pipe welding. This technique has also been employed to repair welding of the piping of the Boiling Water Reactors (BWRs) subjected to radiation induced intergranular stress corrosion cracking (IGSCC). In the present study, a comparison of the distortion in two pipe welds, one made with heat sink welding and another a normal welds. Pipes of dimensions 350{phi} x 250(L) x 8(t) mm was fabricated from 316LN plates of dimensions 1100 x 250 x 8 mm by bending and long seam (L-seam) welding by SMAW process. Two fit ups with a root gap of 2 mm, land height of 1mm and a groove angle of 70 were prepared using these pipes for circumferential seam (C-seam) welding. Dimensions at predetermined points in the fit up were made before and after welding to check the variation in radius, circumference and and ovality of the pipes. Root pass for both the pipe fit up were carried out using conventional GTAW process with 1.6 mm AWS ER 16-8-2 as consumables. Welding of one of the pipe fit ups were completed using conventions GTAW process while the other was completed using heat sink welding. For second and subsequent layers of welding using this process, water was sprayed at the root side of the joint while welding was in progress. Flow rate of the water was {proportional_to}6 1/minute. Welding parameters employed were same as those used for the other pipe weld. Results of the dimensional measurements showed that there is no circumferential shrinkage in

  7. In-situ kinetics study on the growth of expanded austenite in AISI 316L stainless steels by XRD

    Science.gov (United States)

    Balogh-Michels, Zoltán; Faeht, Alexander; Kleiner, Simon; von Känel, Adrian; Rufer, Jean-Martin; Dommann, Alex; Margraf, Patrick; Tschopp, Gerhard; Neels, Antonia

    2017-07-01

    The formation of expanded austenite in Cr-Ni austenitic stainless steels like AISI 316L is not completely understood despite its technological relevance. In this work, we present an in-situ X-ray diffraction study on the growth kinetics of the expanded austenite. We applied a low-temperature nitrocarburizing treatment using a mixture of NH3, N2, H2, and C2H4 gases at atmospheric pressures in a novel and custom built chamber attached to a Bruker D8 Advance diffractometer. The nitrocarburizing temperature was varied between 340 and 440 °C, and the possible effects of the gas amount were also tested. The thickness of the growing layer was determined from the shrinkage of the unmodified austenite peak. The growth rate coefficient was calculated using the linear-parabolic equation. The resulting coefficients follow the Arrhenius law with the activation energy of 165 ± 12 kJ/mol. This value is in good agreement with the diffusion activation energy for heavy interstitials like carbon and nitrogen. The expanded austenite peak was modelled by a multilayer approach, where each 0.5 μm sublayer has a constant lattice parameter. The lattice expansion is analyzed as a function of the Boltzmann-variable (η = 0.5 × t-1/2). The expanded austenite layer in this metric has a constant width. Furthermore by rescaling with the lattice expansion of the first sublayer, it is possible to create a scale-independent master curve. These findings indicate that thickening of the expanded austenite is purely diffusion controlled, while the extent of strain is set by the uptake rate of the gas atoms.

  8. A low-temperature study to examine the role of epsilon-martensite during strain-induced transformations in metastable austenitic stainless steels

    NARCIS (Netherlands)

    Datta, K.; Delhez, R.; Bronsveld, P. M.; Beyer, J.; Geijselaers, H. J. M.; Post, J.

    A low-temperature study of the mechanical behaviour of a metastable semi-austenitic stainless steel was carried out. This class of stainless steels is found to show a characteristic hump followed by softening in their stress-strain curves, especially at low temperatures, much like dynamically

  9. A low-temperature study to examine the role of epsilon-martensite during strain-induced transformations in metastable austenitic stainless steels

    NARCIS (Netherlands)

    Datta, K.; Delhez, R; Bronsveld, P.M.; Beyer, J.; Geijselaers, Hubertus J.M.; Post, J.

    2009-01-01

    A low-temperature study of the mechanical behaviour of a metastable semi-austenitic stainless steel was carried out. This class of stainless steels is found to show a characteristic hump followed by softening in their stress–strain curves, especially at low temperatures, much like dynamically

  10. Evaluation of strain-rate sensitivity of ion-irradiated austenitic steel using strain-rate jump nanoindentation tests

    Energy Technology Data Exchange (ETDEWEB)

    Kasada, Ryuta, E-mail: r-kasada@iae.kyoto-u.ac.jp [Institute of Advanced Energy, Kyoto University Gokasho, Uji 611-0011, Kyoto (Japan); Konishi, Satoshi [Institute of Advanced Energy, Kyoto University Gokasho, Uji 611-0011, Kyoto (Japan); Hamaguchi, Dai; Ando, Masami; Tanigawa, Hiroyasu [Japan Atomic Energy Agency, Rokkasho, Aomori (Japan)

    2016-11-01

    Highlights: • We examined strain-rate jump nanoindentation on ion-irradiated stainless steel. • We observed irradiation hardening of the ion-irradiated stainless steel. • We found that strain-rate sensitivity parameter was slightly decreased after the ion-irradiation. - Abstract: The present study investigated strain-rate sensitivity (SRS) of a single crystal Fe–15Cr–20Ni austenitic steel before and after 10.5 MeV Fe{sup 3+} ion-irradiation up to 10 dpa at 300 °C using a strain-rate jump (SRJ) nanoindentation test. It was found that the SRJ nanoindentation test is suitable for evaluating the SRS at strain-rates from 0.001 to 0.2 s{sup −1}. Indentation size effect was observed for depth dependence of nanoindentation hardness but not the SRS. The ion-irradiation increased the hardness at the shallow depth region but decreased the SRS slightly.

  11. Formation of Inclusions in Ti-Stabilized 17Cr Austenitic Stainless Steel

    Science.gov (United States)

    Yin, Xue; Sun, Yanhui; Yang, Yindong; Bai, Xuefeng; Barati, Mansoor; Mclean, Alex

    2016-12-01

    The behavior and formation mechanisms of inclusions in Ti-stabilized, 17Cr Austenitic Stainless Steel produced by the ingot casting route were investigated through systematic sampling of liquid steel and rolled products. Analysis methods included total oxygen and nitrogen contents, optical microscopy, scanning electron microscopy, and energy-dispersive X-ray spectroscopy. The results indicate that the composition of inclusions was strongly dependent on the types of added alloying agents. During the AOD refining process, after the addition of ferrosilicon alloy and electrolytic manganese, followed by aluminum, the composition of inclusions changed from manganese silicate-rich inclusions to alumina-rich inclusions. After tapping and titanium wire feeding, pure TiN particles and complex inclusions with Al2O3-MgO-TiO x cores containing TiN were found to be the dominant inclusions when [pct Ti] was 0.307 mass pct in the molten steel. These findings were confirmed by thermodynamic calculations which indicated that there was a driving force for TiN inclusions to be formed in the liquid phase due to the high contents of [Ti] and [N] in the molten steel. From the start of casting through to the rolled bar, there was no further change in the composition of inclusions compared to the titanium addition stage. Stringer-shaped TiN inclusions were observed in the rolled bar. These inclusions were elongated along the rolling direction with lengths varying from 17 to 84 µm and could have a detrimental impact on the corrosion resistance as well as the mechanical properties of the stainless steel products.

  12. Impact of the nanostructuration on the corrosion resistance and hardness of irradiated 316 austenitic stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Hug, E., E-mail: eric.hug@ensicaen.fr [Laboratoire de Cristallographie et Sciences des Matériaux, Normandie Université, CNRS UMR 6508, 6 Bd Maréchal Juin, 14050 Caen (France); Prasath Babu, R. [School of Materials, University of Manchester, M13 9PL (United Kingdom); Groupe de Physique des Matériaux, UMR CNRS 6634, Université et INSA de Rouen, Normandie Université, Saint-Etienne du Rouvray Cedex (France); Monnet, I. [Centre de recherches sur les Ions, les Matériaux et la Photonique CEA-CNRS, Normandie Université, 6 Bd Maréchal Juin, 14050 Caen (France); Etienne, A. [Groupe de Physique des Matériaux, UMR CNRS 6634, Université et INSA de Rouen, Normandie Université, Saint-Etienne du Rouvray Cedex (France); Moisy, F. [Centre de recherches sur les Ions, les Matériaux et la Photonique CEA-CNRS, Normandie Université, 6 Bd Maréchal Juin, 14050 Caen (France); Pralong, V. [Laboratoire de Cristallographie et Sciences des Matériaux, Normandie Université, CNRS UMR 6508, 6 Bd Maréchal Juin, 14050 Caen (France); Enikeev, N. [Institute of Physics of Advanced Materials, Ufa (Russian Federation); Saint Petersburg State University, Laboratory of the Mechanics of Bulk Nanostructured Materials, 198504 St. Petersburg (Russian Federation); Abramova, M. [Institute of Physics of Advanced Materials, Ufa (Russian Federation); and others

    2017-01-15

    Highlights: • Impacts of nanostructuration and irradiation on the properties of 316 stainless steels are reported. • Irradiation of nanostructured samples implies chromium depletion as than depicted in coarse grain specimens. • Hardness of nanocrystalline steels is only weakly affected by irradiation. • Corrosion resistance of the nanostructured and irradiated samples is less affected by the chromium depletion. - Abstract: The influence of grain size and irradiation defects on the mechanical behavior and the corrosion resistance of a 316 stainless steel have been investigated. Nanostructured samples were obtained by severe plastic deformation using high pressure torsion. Both coarse grain and nanostructured samples were irradiated with 10 MeV {sup 56}Fe{sup 5+} ions. Microstructures were characterized using transmission electron microscopy and atom probe tomography. Surface mechanical properties were evaluated thanks to hardness measurements and the corrosion resistance was studied in chloride environment. Nanostructuration by high pressure torsion followed by annealing leads to enrichment in chromium at grain boundaries. However, irradiation of nanostructured samples implies a chromium depletion of the same order than depicted in coarse grain specimens but without metallurgical damage like segregated dislocation loops or clusters. Potentiodynamic polarization tests highlight a definitive deterioration of the corrosion resistance of coarse grain steel with irradiation. Downsizing the grain to a few hundred of nanometers enhances the corrosion resistance of irradiated samples, despite the fact that the hardness of nanocrystalline austenitic steel is only weakly affected by irradiation. These new experimental results are discussed in the basis of couplings between mechanical and electrical properties of the passivated layer thanks to impedance spectroscopy measurements, hardness properties of the surfaces and local microstructure evolutions.

  13. Plastic strain characterization in austenitic stainless steels and nickel alloys by electron backscatter diffraction

    Science.gov (United States)

    Sáez-Maderuelo, A.; Castro, L.; de Diego, G.

    2011-09-01

    Stress corrosion cracking (SCC) is enhanced by cold work and causes many problems in components of the nuclear power plants. Besides, during manufacturing, installation, welding and service of the material, residual strains can be produced increasing the susceptibility to SCC. For this reason, it is important to characterize the degree of plastic strain due to dislocation accumulation in each crystal. Electron backscatter diffraction (EBSD), in conjunction with scanning electron microscope (SEM), has been a great advance in this field because it enables to estimate the plastic strain in a quick and easy way. Nevertheless, over the last few years, a lot of different mathematical expressions to estimate the plastic strain have appeared in the literature. This situation hinders the election of one of them by a novel scientist in this field. Therefore, in this paper some of the more common expressions used in the calculation of the angular misorientation have been presented and discussed in order to clarify their more important aspects. Then, using one of these expressions (average local misorientation), curves relating misorientation density with known levels of strain will be obtained for an austenitic stainless steel 304L and nickel base alloy 690, which have shown a linear behaviour that is in good agreement with results found in the literature. Finally, using curves obtained in previous steps, levels of plastic strain in a plate of nickel base alloy 600 welded with weld metal 182 were estimated between 8 and 10% for a high temperature mill annealing sample.

  14. Serrated Flow Behavior of Aisi 316l Austenitic Stainless Steel for Nuclear Reactors

    Science.gov (United States)

    Li, Qingshan; Shen, Yinzhong; Han, Pengcheng

    2017-10-01

    AISI 316L austenitic stainless steel is a candidate material for Generation IV reactors. In order to investigate the influence of temperature on serrated flow behavior, tensile tests were performed at temperatures ranging from 300 to 700 °C at an initial strain rate of 2×10-4 s-1. Another group of tensile tests were carried out at strain rates ranging from 1×10-4 to 1×10-2 s-1 at 600 °C to examine the influence of strain rates on serrated flow behavior. The steel exhibited serrated flow, suggesting the occurrence of dynamic strain ageing at 450-650°C. No plateau of yield stresses of the steel was observed at an initial strain rate of 2×10-4 s-1. The effective activation energy for serrated flow occurrence was calculated to be about 254.72 kJ/mol-1. Cr, Mn, Ni and Mo solute atoms are expected to be responsible for dynamic strain ageing at high temperatures of 450-650 °C in the steel.

  15. Microstructural evolution in austenitic stainless steel irradiated with triple-beam

    Energy Technology Data Exchange (ETDEWEB)

    Hamada, Shozo; Miwa, Yukio; Yamaki, Daiju [Japan Atomic Energy Research Inst., Tokai, Ibaraki (Japan). Tokai Research Establishment; Zhang Yichuan

    1997-03-01

    An austenitic stainless steel was simultaneously irradiated with nickel, helium and hydrogen ions at the temperature range of 573-673 K. The damage level and injected concentration of He and H ions in the triple-beam irradiated region are 57 dpa, 19000 and 18000 at.ppm, respectively. Following to irradiation, the cross sectional observation normal to the incident surface of the specimen was carried out with a transmission electron microscope. Two bands parallel to the incident surface were observed in the irradiated specimen, which consist of dislocation loops and lines of high number density. These locate in the range of the depth of 0.4 to 1.3 {mu}m and 1.8 to 2.4 {mu}m from the incident surface, respectively. The region between two bands, which corresponds to the triple beam irradiated region, shows very low number density of dislocations than that in each band. Observation with higher magnification of this region shows that fine cavities with high number density uniformly distribute in the matrix. (author)

  16. Comparability and accuracy of nitrogen depth profiling in nitrided austenitic stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Manova, D. [Leibniz-Institut für Oberflächenmodifizierung, 04318 Leipzig (Germany); Díaz, C. [AIN Centro de Ingeniería Avanzada de Superficies, 31191 Cordovilla, Pamplona (Spain); Pichon, L. [Institut P' , UPR3346 CNRS-Université de Poitiers-ISAE-ENSMA, Bat. SP2MI, Téléport 2, Boulevard Marie et Pierre Curie, BP30179, 86962 Chasseneuil Futuroscope Cedex (France); Abrasonis, G. [Institute of Ion Beam Physics and Materials Research, Helmholtz-Zentrum Dresden-Rossendorf, 01314 Dresden (Germany); Mändl, S., E-mail: stephan.maendl@iom-leipzig.de [Leibniz-Institut für Oberflächenmodifizierung, 04318 Leipzig (Germany)

    2015-04-15

    A comparative study of nitrogen depth profiles in low energy ion implantation nitrided austenitic stainless steel 1.4301 by glow discharge optical emission spectroscopy (GDOES), secondary ion mass spectrometry (SIMS) and nuclear reaction analysis (NRA) is presented. All methods require calibration either from reference samples or known scattering or reaction cross sections for the nitrogen concentration, while the methods producing a sputter crater – SIMS and GDOES – need additional conversion from sputter time to depth. NRA requires an assumption of material density for a correct conversion from the ‘natural’ units inherent to all ion beam analysis methods into ‘conventional’ depth units. It is shown that a reasonable agreement of the absolute concentrations and very good agreement of the layer thickness is obtained. The observed differences in broadening between the nitrogen distribution near the surface and the deeper region of the nitrided layer–steel interface are discussed on the basis of surface contaminations, surface roughening and energy straggling effects.

  17. Improved Accident Tolerance of Austenitic Stainless Steel Cladding through Colossal Supersaturation with Interstitial Solutes

    Energy Technology Data Exchange (ETDEWEB)

    Ernst, Frank [Case Western Reserve Univ., Cleveland, OH (United States)

    2016-10-13

    We proposed a program-supporting research project in the area of fuel-cycle R&D, specifically on the topic of advanced fuels. Our goal was to investigate whether SECIS (surface engineering by concentrated interstitial solute – carbon, nitrogen) can improve the properties of austenitic stainless steels and related structural alloys such that they can be used for nuclear fuel cladding in LWRs (light-water reactors) and significantly excel currently used alloys with regard to performance, safety, service life, and accident tolerance. We intended to demonstrate that SECIS can be adapted for post-processing of clad tubing to significantly enhance mechanical properties (hardness, wear resistance, and fatigue life), corrosion resistance, resistance to stress–corrosion cracking (hydrogen-induced embrittlement), and – potentially – radiation resistance (against electron-, neutron-, or ion-radiation damage). To test this hypothesis, we measured various relevant properties of the surface-engineered alloys and compared them with corresponding properties of the non–treated, as-received alloys. In particular, we studied the impact of heat exposure corresponding to BWR (boiling-water reactor) working and accident (loss-of-coolant) conditions and the effect of ion irradiation.

  18. Strengthening of σ phase in a Fe20Cr9Ni cast austenite stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Y.Q., E-mail: yqwang@ahut.edu.cn [State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing 100083 (China); School of Materials Science and Engineering, Anhui University of Technology, Maanshan, Anhui, 243002 (China); Han, J. [State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing 100083 (China); Yang, B., E-mail: byang@ustb.edu.cn [State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing 100083 (China); Wang, X.T. [State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing 100083 (China)

    2013-10-15

    The strengthening mechanism of σ phase in a Fe20Cr9Ni cast austenite stainless steel used for primary coolant pipes of nuclear power plants has been investigated. The yield and ultimate tensile strengths of aged specimens increased comparing with those of the unaged ones. It was found that the increase of strengths is due to the hard and brittle (σ + γ{sub 2}) structure which decomposed from α phase in the steel. Fracture surfaces of specimens after in situ tensile test showed that the inhibition of (σ + γ{sub 2}) structure on the dislocation movements was more significant than ferrite although cracks started predominately at σ/γ{sub 2} interfaces. The (σ + γ{sub 2}) structure behaves like a fiber reinforced composite material. - Highlights: • The strengthening mechanism of σ phase in a Fe20Cr9Ni CASS is investigated. • The yield and ultimate tensile strengths increase with increasing of σ phase. • The increase of strengths is due to hard and brittle (σ + γ{sub 2}) structure. • The (σ + γ{sub 2}) structure in CASS behaves like a fibre reinforced composite material. • The σ/γ{sub 2} and α/σ/γ{sub 2} boundaries hinder the movement of dislocation.

  19. Correlation between locally deformed structure and oxide film properties in austenitic stainless steel irradiated with neutrons

    Energy Technology Data Exchange (ETDEWEB)

    Chimi, Yasuhiro, E-mail: chimi.yasuhiro@jaea.go.jp [Japan Atomic Energy Agency (JAEA), 2-4 Shirakata, Tokai-mura, Naka-gun, Ibaraki 319-1195 (Japan); Kitsunai, Yuji [Nippon Nuclear Fuel Development, 2163 Narita-cho, Oarai-machi, Higashi-ibaraki-gun, Ibaraki 311-1313 (Japan); Kasahara, Shigeki [Japan Atomic Energy Agency (JAEA), 2-4 Shirakata, Tokai-mura, Naka-gun, Ibaraki 319-1195 (Japan); Chatani, Kazuhiro; Koshiishi, Masato [Nippon Nuclear Fuel Development, 2163 Narita-cho, Oarai-machi, Higashi-ibaraki-gun, Ibaraki 311-1313 (Japan); Nishiyama, Yutaka [Japan Atomic Energy Agency (JAEA), 2-4 Shirakata, Tokai-mura, Naka-gun, Ibaraki 319-1195 (Japan)

    2016-07-15

    To elucidate the mechanism of irradiation-assisted stress corrosion cracking (IASCC) in high-temperature water for neutron-irradiated austenitic stainless steels (SSs), the locally deformed structures, the oxide films formed on the deformed areas, and their correlation were investigated. Tensile specimens made of irradiated 316L SSs were strained 0.1%–2% at room temperature or at 563 K, and the surface structures and crystal misorientation among grains were evaluated. The strained specimens were immersed in high-temperature water, and the microstructures of the oxide films on the locally deformed areas were observed. The appearance of visible step structures on the specimens' surface depended on the neutron dose and the applied strain. The surface oxides were observed to be prone to increase in thickness around grain boundaries (GBs) with increasing neutron dose and increasing local strain at the GBs. No penetrative oxidation was observed along GBs or along surface steps. - Highlights: • Visible step structures depend on the neutron dose and the applied strain. • Local strain at grain boundaries was accumulated with the neutron dose. • Oxide thickness increases with neutron dose and local strain at grain boundaries. • No penetrative oxidation was observed along grain boundaries or surface steps.

  20. Tensile properties of a titanium modified austenitic stainless steel and the weld joints after neutron irradiation

    Energy Technology Data Exchange (ETDEWEB)

    Shiba, K.; Ioka, I.; Jitsukawa, S.; Hamada, A.; Hishinuma, A. [and others

    1996-10-01

    Tensile specimens of a titanium modified austenitic stainless steel and its weldments fabricated with Tungsten Inert Gas (TIG) and Electron Beam (EB) welding techniques were irradiated to a peak dose of 19 dpa and a peak helium level of 250 appm in the temperature range between 200 and 400{degrees}C in spectrally tailored capsules in the Oak Ridge Research Reactor (ORR) and the High Flux Isotope Reactor (HFIR). The He/dpa ratio of about 13 appm/dpa is similar to the typical helium/dpa ratio of a fusion reactor environment. The tensile tests were carried out at the irradiation temperature in vacuum. The irradiation caused an increase in yield stress to levels between 670 and 800 MPa depending on the irradiation temperature. Total elongation was reduced to less than 10%, however the specimens failed in a ductile manner. The results were compared with those of the specimens irradiated using irradiation capsules producing larger amount of He. Although the He/dpa ratio affected the microstructural change, the impact on the post irradiation tensile behavior was rather small for not only base metal specimens but also for the weld joint and the weld metal specimens.

  1. The mechanical properties of austenite stainless steel 304 after structural deformation through cold work

    Energy Technology Data Exchange (ETDEWEB)

    Mubarok, Naila; Manaf, Azwar, E-mail: azwar@ui.ac.id [PPS Materials Science, FMIPA-Universitas Indonesia, Depok 16424 (Indonesia); Notonegoro, Hamdan Akbar [Mechanical Engineering Dept., FT-Universitas Sultan Ageng Tirtayasa,Cilegon 42435 (Indonesia); Thosin, Kemas Ahmad Zaini [Pusat Penelitian Fisika,LIPI, Serpong (Indonesia)

    2016-06-17

    The 304 stainless steel (SS) type is widely used in oil and gas operations due to its excellent corrosion resistance. However, the presence of the fine sand particles and H{sub 2}S gas contained in crude oil could lead the erosion and abrasion in steel. In this study, cold rolled treatments were conducted to the 304 SS in order to increase the wear resistance of the steel. The cold work has resulted in thickness reduction to 20%, 40% and 60% of the original. Various microstructural characterizations were used to analyze the effect of deformation. The hardness characterization showed that the initial hardness value increased from 145 HVC to 395 HVC as the level of deformation increase. Further, the wear resistance increased with the deformation rate from 0% to 40% and subsequently decreased from 40% to 60% deformation rate. Microstructural characterization shows that the boundary change to coincide by 56 µm, 49 µm, 45 µm, and 43 µm width and the grain go to flatten and being folded like needles. The effect of deformation on the grain morphology and structure was also studied by optical metallography and X-Ray Diffraction. It is shown that the deformation by means of a cold rolled process has transformed the austenite structure into martensitic structure.

  2. Impact of the nanostructuration on the corrosion resistance and hardness of irradiated 316 austenitic stainless steels

    Science.gov (United States)

    Hug, E.; Prasath Babu, R.; Monnet, I.; Etienne, A.; Moisy, F.; Pralong, V.; Enikeev, N.; Abramova, M.; Sauvage, X.; Radiguet, B.

    2017-01-01

    The influence of grain size and irradiation defects on the mechanical behavior and the corrosion resistance of a 316 stainless steel have been investigated. Nanostructured samples were obtained by severe plastic deformation using high pressure torsion. Both coarse grain and nanostructured samples were irradiated with 10 MeV 56Fe5+ ions. Microstructures were characterized using transmission electron microscopy and atom probe tomography. Surface mechanical properties were evaluated thanks to hardness measurements and the corrosion resistance was studied in chloride environment. Nanostructuration by high pressure torsion followed by annealing leads to enrichment in chromium at grain boundaries. However, irradiation of nanostructured samples implies a chromium depletion of the same order than depicted in coarse grain specimens but without metallurgical damage like segregated dislocation loops or clusters. Potentiodynamic polarization tests highlight a definitive deterioration of the corrosion resistance of coarse grain steel with irradiation. Downsizing the grain to a few hundred of nanometers enhances the corrosion resistance of irradiated samples, despite the fact that the hardness of nanocrystalline austenitic steel is only weakly affected by irradiation. These new experimental results are discussed in the basis of couplings between mechanical and electrical properties of the passivated layer thanks to impedance spectroscopy measurements, hardness properties of the surfaces and local microstructure evolutions.

  3. Methods for the In-Situ Characterization of Cast Austenitic Stainless Steel Microstructures

    Science.gov (United States)

    Ramuhalli, P.; Good, M. S.; Harris, R. J.; Bond, L. J.; Ruud, C. O.; Diaz, A. A.; Anderson, M. T.

    2011-06-01

    Cast austenitic stainless steel (CASS) that was commonly used in U.S. nuclear power plants is a coarse-grained, elastically anisotropic material. Its engineering properties made it a material of choice for selected designs of nuclear power reactor systems. However, the material manufacturing and fabrication processes result in a variety of coarse-grain microstructures that make current ultrasonic in-service inspection of components quite challenging. To address inspection needs, new ultrasonic inspection approaches are being sought. However, overcoming the deleterious and variable effects of the microstructure on the interrogating ultrasonic beam may require knowledge of the microstructure, for potential optimization of inspection parameters to enhance the probability of detection (POD). The ability to classify microstructure type (e.g. polycrystalline or columnar) has the potential to guide selection of optimal NDE approaches. This paper discusses the application of ultrasonic and electromagnetic methods for classifying CASS microstructures, when making measurements from the outside surface of the component. Results to date demonstrate the potential of these measurements to discriminate between two consistent microstructures—equiaxed-grain material versus columnar-grain material. The potential for fusion of ultrasonic and electromagnetic measurements for in-situ microstructure characterization in CASS materials will be explored.

  4. Thermomechanical processing optimization for 304 austenitic stainless steel using artificial neural network and genetic algorithm

    Science.gov (United States)

    Feng, Wen; Yang, Sen

    2016-12-01

    Thermomechanical processing has an important effect on the grain boundary character distribution. To obtain the optimal thermomechanical processing parameters is the key of grain boundary engineering. In this study, genetic algorithm (GA) based on artificial neural network model was proposed to optimize the thermomechanical processing parameters. In this model, a back-propagation neural network (BPNN) was established to map the relationship between thermomechanical processing parameters and the fraction of low-Σ CSL boundaries, and GA integrated with BPNN (BPNN/GA) was applied to optimize the thermomechanical processing parameters. The validation of the optimal thermomechanical processing parameters was verified by an experiment. Moreover, the microstructures and the intergranular corrosion resistance of the base material (BM) and the materials produced by the optimal thermomechanical processing parameters (termed as the GBEM) were studied. Compared to the BM specimen, the fraction of low-Σ CSL boundaries was increased from 56.8 to 77.9% and the random boundary network was interrupted by the low-Σ CSL boundaries, and the intergranular corrosion resistance was improved in the GBEM specimen. The results indicated that the BPNN/GA model was an effective and reliable means for the thermomechanical processing parameters optimization, which resulted in improving the intergranular corrosion resistance in 304 austenitic stainless steel.

  5. Improved austenitic stainless steel for high temperature applications. [Improved stress-rupture properties

    Science.gov (United States)

    Not Available

    This invention describes a composition for an austenitic stainless steel which has been found to exhibit improved high temperature stress rupture properties. The composition of this alloy is about (in wt. %): 12.5 to 14.5 Cr; 14.5 to 16.5 Ni; 1.5 to 2.5 Mo; 1.5 to 2.5 Mn; 0.1 to 0.4 Ti; 0.02 to 0.08 C; 0.5 to 1.0 Si; 0.01 maximum, N; 0.02 to 0.08 P; 0.002 to 0.008 B; 0.004-0.010 S; 0.02-0.05 Nb; .01-.05 V; 0.005-0.02 Ta; 0.02-0.05 Al; 0.01-0.04 Cu; 0.02-0.05 Co; .03 maximum, As; 0.01 maximum, 0; 0.01 maximum, Zr; and with the balance of the alloy being essentially iron. The carbon content of the alloy is adjusted such that wt. % Ti/(wt. % C+wt. % N) is between 4 and 6, and most preferably about 5. In addition the sum of the wt. % P + wt. % B + wt. % S is at least 0.03 wt. %. This alloy is believed to be particularly well suited for use as fast breeder reactor fuel element cladding.

  6. Parametric optimization during machining of AISI 304 Austenitic Stainless Steel using CVD coated DURATOMIC cutting insert

    Directory of Open Access Journals (Sweden)

    M. Kaladhar

    2012-08-01

    Full Text Available In this work, Taguchi method is applied to determine the optimum process parameters for turning of AISI 304 austenitic stainless steel on CNC lathe. A Chemical vapour deposition (CVD coated cemented carbide cutting insert is used which is produced by DuratomicTM technology of 0.4 and 0.8 mm nose radii. The tests are conducted at four levels of Cutting speed, feed and depth of cut. The influence of these parameters are investigated on the surface roughness and material removal rate (MRR. The Analysis Of Variance (ANOVA is also used to analyze the influence of cutting parameters during machining. The results revealed that cutting speed significantly (46.05% affected the machined surface roughness values followed by nose radius (23.7%. The influence of the depth of cut (61.31% in affecting material removal rate (MRR is significantly large. The cutting speed (20.40% is the next significant factor. Optimal range and optimal level of parameters are also predicted for responses.

  7. The Investigation of Strain-Induced Martensite Reverse Transformation in AISI 304 Austenitic Stainless Steel

    Science.gov (United States)

    Cios, G.; Tokarski, T.; Żywczak, A.; Dziurka, R.; Stępień, M.; Gondek, Ł.; Marciszko, M.; Pawłowski, B.; Wieczerzak, K.; Bała, P.

    2017-10-01

    This paper presents a comprehensive study on the strain-induced martensitic transformation and reversion transformation of the strain-induced martensite in AISI 304 stainless steel using a number of complementary techniques such as dilatometry, calorimetry, magnetometry, and in-situ X-ray diffraction, coupled with high-resolution microstructural transmission Kikuchi diffraction analysis. Tensile deformation was applied at temperatures between room temperature and 213 K (-60 °C) in order to obtain a different volume fraction of strain-induced martensite (up to 70 pct). The volume fraction of the strain-induced martensite, measured by the magnetometric method, was correlated with the total elongation, hardness, and linear thermal expansion coefficient. The thermal expansion coefficient, as well as the hardness of the strain-induced martensitic phase was evaluated. The in-situ thermal treatment experiments showed unusual changes in the kinetics of the reverse transformation (α' → γ). The X-ray diffraction analysis revealed that the reverse transformation may be stress assisted—strains inherited from the martensitic transformation may increase its kinetics at the lower annealing temperature range. More importantly, the transmission Kikuchi diffraction measurements showed that the reverse transformation of the strain-induced martensite proceeds through a displacive, diffusionless mechanism, maintaining the Kurdjumov-Sachs crystallographic relationship between the martensite and the reverted austenite. This finding is in contradiction to the results reported by other researchers for a similar alloy composition.

  8. Microstructural and Surface Texture Analysis due to Machining in Super Austenitic Stainless Steel

    Directory of Open Access Journals (Sweden)

    Mohanad Alabdullah

    2016-01-01

    Full Text Available Inferior surface quality is a significant problem faced by machinist. The purpose of this study is to present a surface texture analysis undertaken as part of machinability assessment of Super Austenitic Stainless Steel alloy-AL6XN. The surface texture analysis includes measuring the surface roughness and investigating the microstructural behaviour of the machined surfaces. Eight milling trials were conducted using combination of cutting parameters under wet machining. An optical profilometer (noncontact was used to evaluate the surface texture at three positions. The surface texture was represented using the parameter, average surface roughness. Scanning Electron Microscope was utilised to inspect the machined surface microstructure and correlate the microstructure with the surface roughness. Results showed that maximum roughness values recorded at the three positions in the longitudinal direction (perpendicular to the machining grooves were 1.21 μm (trial 1, 1.63 μm (trial 6, and 1.68 μm (trial 7, respectively, whereas the roughness values were greatly reduced in the lateral direction. Also, results showed that the feed rate parameter significantly influences the roughness values compared to the other cutting parameters. The microstructure of the machined surfaces was distorted by the existence of cracks, deformed edges, and bands and wear deposition due to machining process.

  9. Effects of pre-creep on the dislocations of 316LN Austenite stainless steel

    Science.gov (United States)

    Pei, Hai-xiang; Hui, Jun; Hua, Hou; Feng, Zai-xin; Xu, Xiao-long

    2017-09-01

    The 316LN Austenite stainless steels (316LNASS) were pre-creep treated, the evolution of microstructure were investigated. The samples were pre-creep at 593 K and from 500 to 2000 h at 873 K with a stress in the range of 20 to 150 MPa, Then the evolution of microstructure and precipitation were investigated by optical microscope (OM), and transmission electron microscope (TEM). The results show that the crystal surface slipping resulted in dislocations and original dislocations decomposition during the pre-creep process, and generate quadrilateral or hexagonal dislocation network was obviously. The sub-grain boundary gradually became narrow with the increasing of pre-creep treatment time and temperature. When the pre-creep temperature was 593 K and 873 K, dislocation network gradually disappear with the increasing of pre-creep time and load. When the pre-creep temperature was 873 K under 120 MPa, and the treatment time was 2000 h, the hexagonal dislocation network (HDN) would completely disappeared. When the pre-creep temperature was 593 K under 20 MPa, and the treatment time was 500 h, the quadrilateral dislocation network (QDN) would completely disappeared.

  10. Processing nickel free high nitrogen austenitic stainless steels through conventional electroslag remelting process

    Energy Technology Data Exchange (ETDEWEB)

    Balanchandran, G.

    2000-05-01

    Nickel free high nitrogen austenitic stainless steels, made through air-induction melting were processed using conventional electroslag remelting (ESR) process without application of nitrogen gas pressure over the melt. It was found possible to retain the high nitrogen contents of the original steel. The loss in nitrogen content during ESR was found to increase with increasing melt rate. Electroslag remelting was carted out on eleven steels with a base composition at around 18wt%Cr-18wt%Mn- 0.1 to 0.6wt%C-0.53 to 0.9wt%N. While the air-induction melted steel had extensive porosity, the ESR ingots were all sound and free from porosity. Thus, steels made in any other process route can be successfully remelted using conventional ESR. The cast structure analysis in a typical medium carbon high nitrogen steel showed that Cr and Mn has a tendency for microsegregation. The presence of microsegregation and residual carbides affect the ductility of the cast steel. (author)

  11. Experimental and numerical investigation of formability for austenitic stainless steel 316 at elevated temperatures

    Directory of Open Access Journals (Sweden)

    Syed Mujahed Hussaini

    2014-01-01

    Full Text Available Sheet metal forming at elevated temperature is not much used in industries but it is going to be a very important process in the future. The present work is aimed to investigate the formability of austenitic stainless steel 316 at elevated temperatures. Limiting drawing ratio and thickness of the drawn cup are the indicators of formability in deep drawing. In the present investigation circular blanks are deep drawn at room temperature, 150 °C and 300 °C using a 20 ton hydraulic press coupled with a furnace. Finite element simulations are carried out using Dynaform with LS-Dyna solver. Simulations and experimental results show an increase in the limiting drawing ration as the temperature increases and a decrease in the thickness of the drawn cup without any fracture. An artificial neural network model is developed for the prediction of the cup thickness at different locations. Based on the input variables, such as distance from the center of the cup, temperature and LDR, a back propagation neural network model to predict the thickness as output was develop. The comparison between these sets of results indicates the reliability of the predictions. It was found that there is a good agreement between the experimental and predicted values.

  12. Residual Stresses Due to Circumferential Girth Welding of Austenitic Stainless Steel Pipes

    Science.gov (United States)

    Tarak, Farzan

    Welding, as a joining method in fabrication of engineering products and structural elements, has a direct influence on thermo-mechanical behavior of components in numerous structural applications. Since these thermo-mechanical behaviors have a major role in the life of welding components, predicting thermo-mechanical effects of welding is a major factor in designing of welding components. One of the major of these effects is generation of residual stresses due to welding. These residual stresses are not the causes of failure in the components solely, but they will add to external loads and stresses in operating time. Since, experimental methods are time consuming and expensive, computational simulation of welding process is an effective method to calculate these residual stresses. This investigation focuses on the evaluation of residual stresses and distortions due to circumferential girth welding of austenitic stainless steel pipes using the commercial finite element software ESI Visual-Environment and SYSWELDRTM to simulate welding process. Of particular importance is the comparison of results from three different types of mechanics models: 1) Axisymmetric, 2) Shell, and 3) Full 3-D.

  13. Effect of initial grain size on dynamic recrystallization in high purity austenitic stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    El Wahabi, M. [Centre SMS, CNRS UMR 5146, Ecole Nationale Superieure des Mines de Saint-Etienne, 158, cours Fauriel-42023, Saint-Etienne Cedex 2 (France); Departamento de Ciencia de los Materiales e Ingenieria Metalurgica, ETSEIB - Universidad Politecnica de Cataluna, Av. Diagonal 647, 08028-Barcelona (Spain); Gavard, L. [Centre SMS, CNRS UMR 5146, Ecole Nationale Superieure des Mines de Saint-Etienne, 158, cours Fauriel-42023, Saint-Etienne Cedex 2 (France); Montheillet, F. [Centre SMS, CNRS UMR 5146, Ecole Nationale Superieure des Mines de Saint-Etienne, 158, cours Fauriel-42023, Saint-Etienne Cedex 2 (France); Cabrera, J.M. [Departamento de Ciencia de los Materiales e Ingenieria Metalurgica, ETSEIB - Universidad Politecnica de Cataluna, Av. Diagonal 647, 08028-Barcelona (Spain)]. E-mail: jose.maria.cabrera@upc.edu; Prado, J.M. [Departamento de Ciencia de los Materiales e Ingenieria Metalurgica, ETSEIB - Universidad Politecnica de Cataluna, Av. Diagonal 647, 08028-Barcelona (Spain)

    2005-10-15

    The influence of initial microstructure on discontinuous dynamic recrystallization (DDRX) has been investigated by using high purity and ultra high purity austenitic stainless steels with various initial grain sizes. After uniaxial compression tests at constant strain rates and various temperatures, the steady state microstructure or the state corresponding to the maximum strain ({epsilon} = 1) attained in the test was analyzed by scanning electron microscopy aided with automated electron back scattering diffraction. Recrystallized grain size d {sub rec} and twin boundary fraction f {sub TB} measurements were carried out. The mechanical behavior was also investigated by comparing experimental stress-strain curves with various initial grain sizes. DDRX kinetics was described by the classical Avrami equation. It was concluded that larger initial grain sizes promoted a delay in the DDRX onset in the two alloys. It was also observed that the softening process progressed faster for smaller initial grain sizes. The effect of initial grain size is larger in the HP material and becomes more pronounced at low temperature.

  14. EBSD study of purity effects during hot working in austenitic stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    El Wahabi, M. [Centre SMS, CNRS UMR 5146, Ecole Nationale Superieure des Mines de Saint-Etienne, 158, cours Fauriel-42023, Saint-Etienne Cedex 2 (France) and Departamento de Ciencia de los Materiales e Ingenieria Metalurgica, ETSEIB, Universidad Politecnica de Cataluna, Av. Diagonal 647, Barcelona 08028 (Spain)]. E-mail: elwahabi@emse.fr; Gavard, L. [Centre SMS, CNRS UMR 5146, Ecole Nationale Superieure des Mines de Saint-Etienne, 158, cours Fauriel-42023, Saint-Etienne Cedex 2 (France); Cabrera, J.M. [Departamento de Ciencia de los Materiales e Ingenieria Metalurgica, ETSEIB, Universidad Politecnica de Cataluna, Av. Diagonal 647, Barcelona 08028 (Spain); Prado, J.M. [Departamento de Ciencia de los Materiales e Ingenieria Metalurgica, ETSEIB, Universidad Politecnica de Cataluna, Av. Diagonal 647, Barcelona 08028 (Spain); Montheillet, F. [Centre SMS, CNRS UMR 5146, Ecole Nationale Superieure des Mines de Saint-Etienne, 158, cours Fauriel-42023, Saint-Etienne Cedex 2 (France)

    2005-02-25

    The technique of electron back scattering diffraction (EBSD) is considered as a powerful instrument for the study of the microstructural changes during hot forming processes and gives the possibility to present the information in different ways (OIM, misorientation diagram and pole figures). The present work is focused on the observation by EBSD of the microstructure evolution during deformation at high temperature of three austenitic stainless steels: AISI-304H, AISI-304L and a high purity steel HP. The difference between the three steels is the content carbon and the presence of residual elements. To this aim compression tests were carried out at a constant strain rate of 0.001 s{sup -1} and different temperatures. The study showed an increase of twin boundary fractions and a diminution of substructure (low angle densities boundaries) at increasing temperatures. On the other hand, increasing carbon content promotes lower twin boundary fractions and larger amounts of low angle boundaries. This effect can be explained by the reduction of grain boundary mobility caused by increasing carbon contents, which in turn reduces the migration rate and consequently the probability of twin boundary generation. Moreover, the increment of low angle boundaries with carbon content accelerates the twin character loss. It was also found that the dynamically recrystallized grain size decreased at increasing carbon content due to a typical drag effect. No important features on textures were found during DDRX.

  15. New developments for the ultrasonic inspection of austenitic stainless steel welds

    Energy Technology Data Exchange (ETDEWEB)

    Chassignole, Bertrand; Doudet, Loic; Dupond, Olivier; Fouquet, Thierry; Richard, Benoit [Electricite de France - EDF, 2, rue Louis-Murat, 75008 Paris (France)

    2006-07-01

    EDF R and D undertakes studies in non destructive testing (NDT) for better understanding the influence of various parameters (material, type of defect, geometry) on the 'controllability' of the critical components for nuclear safety. In the field of ultrasonic testing, one of the principal research orientations is devoted to the study of the austenitic stainless steel welds of the primary cooling system. Indeed, the structure of these welds present characteristics making difficult their examination, for example: - a strong anisotropy of the properties of elasticity which, coupled with the heterogeneity of the grain orientations, can involve phenomena of skewing, division and distortion of the beam; - a significant scattering of the waves by the grains involving an high attenuation and sometimes backscattered signals. For several years, actions have been launched to improve comprehension of these disturbing phenomena and to evaluate the controllability of those welds. This work is based on the one hand on experimental analyses on representative mock-ups and on the other hand on the developments of modelling codes taking into account the characteristics of the materials. We present in this document a synthesis of this work by developing the following points in particular: - a description of the phenomena of propagation; - the works undertaken to characterize the structure of the welds; - an example of study coupling experimental and modelling analyses for a butt weld achieved by manual arc welding with coated electrodes. The paper has the following contents: 1. Context; 2. Presentation of the problem; 3. Characterization of austenitic welds; 4. From comprehension to industrial application; 5. Conclusion and perspectives; 5. Conclusion and perspectives. This synthesis shows that each austenitic stainless steel weld is a particular case for the ultrasonic testing. This work allowed to better apprehend the disturbances of the ultrasonic propagation in the

  16. Novel approaches to determining residual stresses by ultramicroindentation techniques: Application to sandblasted austenitic stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Frutos, E. [Centro de Bioingenieria, Biomateriales y Nanomedicina, CIBER-BBN, Instituto de Salud Carlos III (Spain)] [Centro Nacional de Investigaciones Metalurgicas, CENIM-CSIC, 28040 Madrid (Spain); Multigner, M. [Centro Nacional de Investigaciones Metalurgicas, CENIM-CSIC, 28040 Madrid (Spain)] [Centro de Bioingenieria, Biomateriales y Nanomedicina, CIBER-BBN, Instituto de Salud Carlos III (Spain); Gonzalez-Carrasco, J.L., E-mail: jlg@cenim.csic.es [Centro Nacional de Investigaciones Metalurgicas, CENIM-CSIC, 28040 Madrid (Spain)] [Centro de Bioingenieria, Biomateriales y Nanomedicina, CIBER-BBN, Instituto de Salud Carlos III (Spain)

    2010-07-15

    This research addresses the determination of residual stresses in sandblasted austenitic steel by ultramicroindentation techniques using a sharp indenter, of which the sensitivity to residual stress effects is said to be inferior to that of spherical ones. The introduction of an angular correction in the model of Wang et al. which relates variations in the maximum load to the presence of residual stresses is proposed. Similarly, the contribution to the hardness of grain size refinement and work hardening, developed as a consequence of the severe plastic deformation during blasting, is determined in order to avoid overestimation of the residual stresses. Measurements were performed on polished cross sections along a length of several microns, thus obtaining a profile of the residual stresses. Results show good agreement with those obtained by synchrotron radiation on the same specimens, which validates the method and demonstrates that microindentation using sharp indenters may be sensitive to the residual stress effect.

  17. High temperature oxidation of alumina forming cast austenitic stainless steels within an environment of pure steam

    Science.gov (United States)

    Prenzlow, Elmer A.

    Steam cracking of hydrocarbons in the petrochemical industry is a multibillion dollar industry. The processes performed in these plants create byproducts that negatively affect the integrity of stainless steel piping through high temperature corrosion. Alloys used presently in industry rely on the formation of chromium oxide (chromia) as a protective layer between the bulk metal pipe and chemical byproducts. However, chromia can become susceptible to attack from aggressive species such as carbon, water vapor, and sulfur compounds, thus creating a need for a better protection method. A new series of austenitic stainless steels have been developed in recent years that, rather than forming chromia, create a protective layer of aluminum oxide (alumina) under oxidative conditions. These alloys have high nickel content for the stabilization of the austenitic phase, and a more thermodynamically stable oxide layer relative to the traditional chromia formers. Consequently, alumina forming alloys have been proposed as replacements for chromia forming alloys in the petrochemical industry. General oxidation testing has been performed on alumina forming alloys under dry and 10% water vapor conditions. However, oxidation conditions in industry resemble a 100% steam environment. Therefore, test methods to mimic such conditions are needed so that alloys can be tested and developed further for these applications. Four alloys with aluminum contents ranging from 2.6 to 3.9 wt% were cut from centrifugally cast pipes and subjected to oxidation in an environment of pure steam for up to 30 hours, at temperatures of 800 °C and 950 °C. Samples were analyzed using Raman, SEM, and EDS and showed a continuous alumina layer free of cracks. The alumina layer thickness increased with time. Additionally, larger thicknesses were observed in samples oxidized at 950 °C from those of 800 °C. Thickness measurements were used to calculate parabolic and non-parabolic oxidation rate constants

  18. Biocompatibility studies of low temperature nitrided and collagen-I coated AISI 316L austenitic stainless steel.

    Science.gov (United States)

    Martinesi, M; Stio, M; Treves, C; Borgioli, F

    2013-06-01

    The biocompatibility of austenitic stainless steels can be improved by means of surface engineering techniques. In the present research it was investigated if low temperature nitrided AISI 316L austenitic stainless steel may be a suitable substrate for bioactive protein coating consisting of collagen-I. The biocompatibility of surface modified alloy was studied using as experimental model endothelial cells (human umbilical vein endothelial cells) in culture. Low temperature nitriding produces modified surface layers consisting mainly of S phase, the supersaturated interstitial solid solution of nitrogen in the austenite lattice, which allows to enhance surface microhardness and corrosion resistance in PBS solution. The nitriding treatment seems to promote the coating with collagen-I, without chemical coupling agents, in respect of the untreated alloy. For biocompatibility studies, proliferation, lactate dehydrogenase levels and secretion of two metalloproteinases (MMP-2 and MMP-9) were determined. Experimental results suggest that the collagen protection may be favourable for endothelial cell proliferation and for the control of MMP-2 release.

  19. Assessment of void swelling in austenitic stainless steel PWR core internals.

    Energy Technology Data Exchange (ETDEWEB)

    Chung, H. M.; Energy Technology

    2006-01-31

    As many pressurized water reactors (PWRs) age and life extension of the aged plants is considered, void swelling behavior of austenitic stainless steel (SS) core internals has become the subject of increasing attention. In this report, the available database on void swelling and density change of austenitic SSs was critically reviewed. Irradiation conditions, test procedures, and microstructural characteristics were carefully examined, and key factors that are important to determine the relevance of the database to PWR conditions were evaluated. Most swelling data were obtained from steels irradiated in fast breeder reactors at temperatures >385 C and at dose rates that are orders of magnitude higher than PWR dose rates. Even for a given irradiation temperature and given steel, the integral effects of dose and dose rate on void swelling should not be separated. It is incorrect to extrapolate swelling data on the basis of 'progressive compounded multiplication' of separate effects of factors such as dose, dose rate, temperature, steel composition, and fabrication procedure. Therefore, the fast reactor data should not be extrapolated to determine credible void swelling behavior for PWR end-of-life (EOL) or life-extension conditions. Although the void swelling data extracted from fast reactor studies is extensive and conclusive, only limited amounts of swelling data and information have been obtained on microstructural characteristics from discharged PWR internals or steels irradiated at temperatures and at dose rates comparable to those of a PWR. Based on this relatively small amount of information, swelling in thin-walled tubes and baffle bolts in a PWR is not considered a concern. As additional data and relevant research becomes available, the newer results should be integrated with existing data, and the worthiness of this conclusion should continue to be scrutinized. PWR baffle reentrant corners are the most likely location to experience high swelling

  20. Material Characterization of Fatigue Specimens made from Meta-stable Austenitic Stainless Steel

    Energy Technology Data Exchange (ETDEWEB)

    Niffenegger, M.; Grosse, M.; Kalkhof, D.; Leber, H. [Paul Scherrer Institut Villigen (Switzerland); Vincent, A.; Pasco, L.; Morin, M. [Insa de Lyon (France)

    2003-07-01

    defects, - Metallographic investigations to determine shape and size of grains and martensite. Based on results from former investigations, main attention was paid to the content of martensitic phase as an indicator for fatigue. Since most NDT-methods are considered as indirect methods for the detection of martensite, neutron diffraction was applied as a reference method for a quantitative determination of martensite. Differences between the three investigated metastable austenitic stainless steels concerning their microstructure and affinity for martensitic transformation were observed. After a short description of the measuring methods some representative results are presented and discussed in this report. Finally, some conclusions in respect to the application of NDT-methods are summarised. (author)

  1. Elaboration of austenitic stainless steel samples with bimodal grain size distributions and investigation of their mechanical behavior

    Science.gov (United States)

    Flipon, B.; de la Cruz, L. Garcia; Hug, E.; Keller, C.; Barbe, F.

    2017-10-01

    Samples of 316L austenitic stainless steel with bimodal grain size distributions are elaborated using two distinct routes. The first one is based on powder metallurgy using spark plasma sintering of two powders with different particle sizes. The second route applies the reverse-annealing method: it consists in inducing martensitic phase transformation by plastic strain and further annealing in order to obtain two austenitic grain populations with different sizes. Microstructural analy ses reveal that both methods are suitable to generate significative grain size contrast and to control this contrast according to the elaboration conditions. Mechanical properties under tension are then characterized for different grain size distributions. Crystal plasticity finite element modelling is further applied in a configuration of bimodal distribution to analyse the role played by coarse grains within a matrix of fine grains, considering not only their volume fraction but also their spatial arrangement.

  2. Effects of Thermocapillary Forces during Welding of 316L-Type Wrought, Cast and Powder Metallurgy Austenitic Stainless Steels

    CERN Document Server

    Sgobba, Stefano

    2003-01-01

    The Large Hadron Collider (LHC) is now under construction at the European Organization for Nuclear Research (CERN). This 27 km long accelerator requires 1248 superconducting dipole magnets operating at 1.9 K. The cold mass of the dipole magnets is closed by a shrinking cylinder with two longitudinal welds and two end covers at both extremities of the cylinder. The end covers, for which fabrication by welding, casting or Powder Metallurgy (PM) was considered, are dished-heads equipped with a number of protruding nozzles for the passage of the different cryogenic lines. Structural materials and welds must retain high strength and toughness at cryogenic temperature. AISI 316L-type austenitic stainless steel grades have been selected because of their mechanical properties, ductility, weldability and stability of the austenitic phase against low-temperature spontaneous martensitic transformation. 316LN is chosen for the fabrication of the end covers, while the interconnection components to be welded on the protrud...

  3. In-Situ Investigation of Strain-Induced Martensitic Transformation Kinetics in an Austenitic Stainless Steel by Inductive Measurements

    Directory of Open Access Journals (Sweden)

    Carola Celada-Casero

    2017-07-01

    Full Text Available An inductive sensor developed by Philips ATC has been used to study in-situ the austenite (γ to martensite (α′ phase transformation kinetics during tensile testing in an AISI 301 austenitic stainless steel. A correlation between the sensor output signal and the volume fraction of α′-martensite has been found by comparing the results to the ex-situ characterization by magnetization measurements, light optical microscopy, and X-ray diffraction. The sensor has allowed for the observation of the stepwise transformation behavior, a not-well-understood phenomena that takes place in large regions of the bulk material and that so far had only been observed by synchrotron X-ray diffraction.

  4. A review of irradiation effects on LWR core internal materials - IASCC susceptibility and crack growth rates of austenitic stainless steels.

    Energy Technology Data Exchange (ETDEWEB)

    Chopra, O. K.; Roa, A. S.; Environmental Science Division; U.S. NRC

    2010-12-15

    Austenitic stainless steels (SSs) are used extensively as structural alloys in the internal components of light water reactor (LWR) pressure vessels because of their relatively high strength, ductility, and fracture toughness. However, exposure to neutron irradiation for extended periods changes the microstructure (radiation hardening) and microchemistry (radiation-induced segregation) of these steels, and degrades their fracture properties. Irradiation-assisted stress corrosion cracking (IASCC) is another degradation process that affects LWR internal components exposed to neutron radiation. The existing data on irradiated austenitic SSs were reviewed to evaluate the effects of key parameters such as material composition, irradiation dose, and water chemistry on IASCC susceptibility and crack growth rates of these materials in LWR environments. The significance of microstructural and microchemistry changes in the material on IASCC susceptibility is also discussed. The results are used to determine (a) the threshold fluence for IASCC and (b) the disposition curves for cyclic and IASCC growth rates for irradiated SSs in LWR environments.

  5. A review of irradiation effects on LWR core internal materials - IASCC susceptibility and crack growth rates of austenitic stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Chopra, O.K., E-mail: okc@anl.gov [Environmental Science Division, Argonne National Laboratory, Argonne, IL 60439 (United States); Rao, A.S. [Division of Engineering, US Nuclear Regulatory Commission, Washington, DC 20555 (United States)

    2011-02-28

    Austenitic stainless steels (SSs) are used extensively as structural alloys in the internal components of light water reactor (LWR) pressure vessels because of their relatively high strength, ductility, and fracture toughness. However, exposure to neutron irradiation for extended periods changes the microstructure (radiation hardening) and microchemistry (radiation-induced segregation) of these steels, and degrades their fracture properties. Irradiation-assisted stress corrosion cracking (IASCC) is another degradation process that affects LWR internal components exposed to neutron radiation. The existing data on irradiated austenitic SSs were reviewed to evaluate the effects of key parameters such as material composition, irradiation dose, and water chemistry on IASCC susceptibility and crack growth rates of these materials in LWR environments. The significance of microstructural and microchemistry changes in the material on IASCC susceptibility is also discussed. The results are used to determine (a) the threshold fluence for IASCC and (b) the disposition curves for cyclic and IASCC growth rates for irradiated SSs in LWR environments.

  6. Three-dimensional transient thermoelectric currents in deep penetration laser welding of austenite stainless steel

    Science.gov (United States)

    Chen, Xin; Pang, Shengyong; Shao, Xinyu; Wang, Chunming; Xiao, Jianzhong; Jiang, Ping

    2017-04-01

    The existence of thermoelectric currents (TECs) in workpieces during the laser welding of metals has been common knowledge for more than 15 years. However, the time-dependent evolutions of TECs in laser welding remain unclear. The present study developed a novel three-dimensional theoretical model of thermoelectric phenomena in the fiber laser welding of austenite stainless steel and used it to observe the time-dependent evolutions of TECs for the first time. Our model includes the complex physical effects of thermal, electromagnetic, fluid and phase transformation dynamics occurring at the millimeter laser ablated zone, which allowed us to simulate the TEC, self-induced magnetic field, Lorentz force, keyhole and weld pool behaviors varying with the welding time for different parameters. We found that TECs are truly three-dimensional, time-dependent, and uneven with a maximum current density of around 107 A/m2 located at the liquid-solid (L/S) interface near the front or bottom part of the keyhole at a laser power of 1.5 kW and a welding speed of 3 m/min. The TEC formed three-dimensional circulations moving from the melting front to solidification front in the solid part of workpiece, after which the contrary direction was followed in the liquid part. High frequency oscillation characteristics (2.2-8.5 kHz) were demonstrated in the TEC, which coincides with that of the keyhole instability (2.0-5.0 kHz). The magnitude of the self-induced magnetic field and Lorentz force can reach 0.1 mT and 1 kN/m3, respectively, which are both consistent with literature data. The predicted results of the weld dimensions by the proposed model agree well with the experimental results. Our findings could enhance the fundamental understanding of thermoelectric phenomena in laser welding.

  7. Corrosion behavior of cold-worked austenitic stainless steels in liquid lead-bismuth eutectic

    Science.gov (United States)

    Kurata, Yuji

    2014-05-01

    The effect of cold working on the corrosion behavior of austenitic stainless steels in liquid lead-bismuth eutectic (LBE) was studied to develop accelerator-driven systems for the transmutation of long-lived radioactive wastes and lead-bismuth cooled fast reactors. Corrosion tests on solution-treated, 20% cold-worked and 50% cold-worked 316SS and JPCA (15Cr-15Ni-Ti) were conducted in oxygen-controlled LBE. Slight ferritization caused by Ni dissolution and Pb-Bi penetration were observed for all specimens in the corrosion test conducted at 500 °C for 1000 h in liquid LBE with an intermediate oxygen concentration (1.4 × 10-7 wt.%). In the corrosion test performed at 550 °C for 1000 h in liquid LBE with a low oxygen concentration (4.2 × 10-9 wt.%), the depth of the ferritization of 316SS and JPCA increased with the extent of cold working. Only oxidation was observed in the corrosion test that was performed at 550 °C for 1000 h in liquid LBE with a high oxygen concentration (approximately 10-5 wt.%). Cold working accelerated the formation of the double layer oxide and increased the thickness of the oxide layer slightly. In contrast, the ferritization accompanied by Pb-Bi penetration was widely observed with oxidation for all specimens corrosion tested at 550 °C for 3000 h under the high-oxygen condition. Cold working increased the depth of the ferritization of 316SS and JPCA. It is considered that cold working accelerated the ferritization and Pb-Bi penetration through the enhanced dissolution of Ni into LBE due to an increase in the dislocation density under conditions in which the protective oxide layer was not formed in liquid LBE.

  8. Study on laser welding of austenitic stainless steel by varying incident angle of pulsed laser beam

    Science.gov (United States)

    Kumar, Nikhil; Mukherjee, Manidipto; Bandyopadhyay, Asish

    2017-09-01

    In the present work, AISI 304 stainless steel sheets are laser welded in butt joint configuration using a robotic control 600 W pulsed Nd:YAG laser system. The objective of the work is of twofold. Firstly, the study aims to find out the effect of incident angle on the weld pool geometry, microstructure and tensile property of the welded joints. Secondly, a set of experiments are conducted, according to response surface design, to investigate the effects of process parameters, namely, incident angle of laser beam, laser power and welding speed, on ultimate tensile strength by developing a second order polynomial equation. Study with three different incident angle of laser beam 89.7 deg, 85.5 deg and 83 deg has been presented in this work. It is observed that the weld pool geometry has been significantly altered with the deviation in incident angle. The weld pool shape at the top surface has been altered from semispherical or nearly spherical shape to tear drop shape with decrease in incident angle. Simultaneously, planer, fine columnar dendritic and coarse columnar dendritic structures have been observed at 89.7 deg, 85.5 deg and 83 deg incident angle respectively. Weld metals with 85.5 deg incident angle has higher fraction of carbide and δ-ferrite precipitation in the austenitic matrix compared to other weld conditions. Hence, weld metal of 85.5 deg incident angle achieved higher micro-hardness of ∼280 HV and tensile strength of 579.26 MPa followed by 89.7 deg and 83 deg incident angle welds. Furthermore, the predicted maximum value of ultimate tensile strength of 580.50 MPa has been achieved for 85.95 deg incident angle using the developed equation where other two optimum parameter settings have been obtained as laser power of 455.52 W and welding speed of 4.95 mm/s. This observation has been satisfactorily validated by three confirmatory tests.

  9. Pitting corrosion in austenitic stainless steel water tanks of hotel trains

    Directory of Open Access Journals (Sweden)

    Moreno, D. A.

    2011-12-01

    Full Text Available The water storage tanks of hotel trains suffered pitting corrosion. To identify the cause, the tanks were subjected to a detailed metallographic study and the chemical composition of the austenitic stainless steels used in their construction was determined. Both the tank water and the corrosion products were further examined by physicochemical and microbiological testing. Corrosion was shown to be related to an incompatibility between the chloride content of the water and the base and filler metals of the tanks. These findings formed the basis of recommendations aimed at the prevention and control of corrosion in such tanks.

    Se han detectado problemas de corrosión por picaduras en los depósitos de agua de trenes hotel. Para identificar las causas se llevó a cabo un detallado estudio metalográfico así como de la composición química de los aceros inoxidables austeníticos utilizados en su construcción. También se realizaron estudios fisicoquímicos y microbiológicos de los productos de corrosión. Se ha encontrado que los problemas de corrosión están relacionados con la incompatibilidad entre el contenido en cloruros del agua y los metales base y de aporte de la soldadura de los tanques. En base a estos hallazgos se proponen una serie de recomendaciones encaminadas a la prevención y control de la corrosión de dichos depósitos.

  10. Crack growth behavior of warm-rolled 316L austenitic stainless steel in high-temperature hydrogenated water

    Energy Technology Data Exchange (ETDEWEB)

    Choi, Kyoung Joon; Yoo, Seung Chang [Department of Nuclear Science and Engineering, School of Mechanical and Nuclear Engineering, Ulsan National Institute of Science and Technology (UNIST), 50 UNIST-gil, Eonyang-eup, Ulju-gun, Ulsan 44919 (Korea, Republic of); Jin, Hyung-Ha; Kwon, Junhyun; Choi, Min-Jae; Hwang, Seong Sik [Nuclear Materials Safety Research Division, Korea Atomic Energy Research Institute (KAERI), 111, Daedeok-daero 989beon-gil, Yuseong-gu, Daejeon 34057 (Korea, Republic of); Kim, Ji Hyun, E-mail: kimjh@unist.ac.kr [Department of Nuclear Science and Engineering, School of Mechanical and Nuclear Engineering, Ulsan National Institute of Science and Technology (UNIST), 50 UNIST-gil, Eonyang-eup, Ulju-gun, Ulsan 44919 (Korea, Republic of)

    2016-08-01

    To investigate the effects of warm rolling on the crack growth of 316L austenitic stainless steel, the crack growth rate was measured and the oxide structure was characterized in high-temperature hydrogenated water. The warm-rolled specimens showed a higher crack growth rate compared to the as-received specimens because the slip bands and dislocations produced during warm rolling served as paths for corrosion and cracking. The crack growth rate increased with the dissolved hydrogen concentration. This may be attributed to the decrease in performance and stability of the protective oxide layer formed on the surface of stainless steel in high-temperature water. - Highlights: • 316L Stainless steels were used for the study of crack growth behavior in PWR water. • Warm rolling was applied to simulate the irradiation hardening of stainless steels. • DH concentration was changed to see the effect on crack growth and oxide structure. • Warm-rolled stainless steels showed higher rates of corrosion and crack growth. • Higher DH concentration also promoted the rates of corrosion and crack growth.

  11. Effect of plasma arc welding variables on fusion zone grain size and hardness of AISI 321 austenitic stainless steel

    Science.gov (United States)

    Kondapalli, S. P.

    2017-12-01

    In the present work, pulsed current microplasma arc welding is carried out on AISI 321 austenitic stainless steel of 0.3 mm thickness. Peak current, Base current, Pulse rate and Pulse width are chosen as the input variables, whereas grain size and hardness are considered as output responses. Response surface method is adopted by using Box-Behnken Design, and in total 27 experiments are performed. Empirical relation between input and output response is developed using statistical software and analysis of variance (ANOVA) at 95% confidence level to check the adequacy. The main effect and interaction effect of input variables on output response are also studied.

  12. Grain-to-Grain Variations in NbC Particle Size Distributions in an Austenitic Stainless Steel

    DEFF Research Database (Denmark)

    Barlow, Claire; Ralph, B.; Silverman, B.

    1979-01-01

    Quantitative information has been obtained concerning the size distributions of NbC precipitate particles in different grains in a deformed and aged austenitic stainless steel specimen. The precipitate size distributions obtained differ from one grain to another. The average disparity measured...... between the mean precipitate sizes was a function of the distance betwen the grains compared. The results obtained are considered in terms of differences in precipitation behaviour due to variations in the levels of plastic strain in constituent grains of the deformed specimen....

  13. High temperature and stress corrosion cracking of 310S austenitic stainless steel in wet chloride corrosive environment

    Directory of Open Access Journals (Sweden)

    T. Pornpibunsompop

    2018-01-01

    Full Text Available High temperature corrosion and stress corrosion cracking of 310S austenitic stainless steel in wet chloride environment at a high temperature was investigated. The result showed that high temperature corrosion products mostly consisted of ferrous oxides and chromium oxides. Chloride ions attacked a chromium passive film and strongly reacted with iron and chromium. As a result of metal chlorides being volatized, tunnel of pores inside corrosion layer existed. Intergranular stress corrosion cracking was observed. The oxide originated on surface could act as a crack initiator and a crack propagation would progress along grain boundaries and particularly along tunnel of pores.

  14. Kinetics analysis of two-stage austenitization in supermartensitic stainless steel

    DEFF Research Database (Denmark)

    Nießen, Frank; Villa, Matteo; Hald, John

    2017-01-01

    that the austenitization kinetics is governed by Ni-diffusion and that slow transformation kinetics separating the two stages is caused by soft impingement in the martensite phase. Increasing the lath width in the kinetics model had a similar effect on the austenitization kinetics as increasing the heating-rate....

  15. Corrosion fatigue initiation behaviour of wrought austenitic stainless pipe steels under simulated BWR/HWC and PWR conditions

    Energy Technology Data Exchange (ETDEWEB)

    Leber, H.J.; Ritter, S.; Seifert, H.P [Paul Scherrer Institute, Nuclear Energy and Safety Research Department, Laboratory for Nuclear Materials, 5232 Villigen PSI (Switzerland)

    2011-07-01

    The corrosion fatigue (CF) initiation and short crack growth behavior of different low-carbon and stabilized austenitic stainless steels was characterized under simulated BWR and primary PWR conditions by cyclic fatigue tests with sharply notched fracture mechanics specimens in the temperature range from 70 to 320 C. Environmental reduction of fatigue initiation life was observed in all stainless steels at strain rates {<=} 0.1 %/s in BWR and PWR environment. The stationary short crack CF crack growth rates after crack advances of 50 to 300 {mu}m from the notch-root were in the typical range of corresponding results from tests with long cracks (pre-cracked specimens) and also showed the same system parameter response. The effect of environment on the initiation process ({Delta}a = 10 {mu}m) was relevantly stronger than on the subsequent stationary short crack growth. Both, under BWR/HWC and PWR conditions, a relevant environmental reduction of fatigue initiation life occurred for the combination of temperatures {>=} 100 C, notch strain rates {<=} 0.1 %/s and notch strain amplitudes {>=} 0.3 %. If these conjoint threshold conditions were simultaneously satisfied, the environmental enhancement increased with decreasing strain rate and increasing temperature. Material and water chemistry parameters usually only had a little effect. Sensitization affected the CF behavior under highly oxidizing BWR/NWC conditions only. Preliminary block loading experiments did not reveal significant static load hold period effects on the technical corrosion fatigue initiation life. If the critical requirements were satisfied, the BWR/HWC and PWR environments usually resulted in acceleration of short fatigue crack growth by a factor of 5 to 20 with respect to air. Solution annealed steels showed slightly shorter CF initiation lives, but also lower stationary short CF crack growth rates under BWR/HWC and PWR conditions with low ECPs than under highly oxidizing BWR/NWC conditions. A very

  16. COMPETITION BEETWEN DYNAMIC RECUPERATION AND RECRYSTALLIZATION OF ASTM F 138 AUSTENITIC STAINLESS STEEL UTILIZED IN MEDICAL DEVICES

    Directory of Open Access Journals (Sweden)

    Fabio Henrique Casarini Geronimo

    2013-06-01

    Full Text Available ASTM F 138 austenitic stainless steel has being used in the manufacture of orthopedical devices by hot forging. In this work, the flow stress curves are determined by hot torsion tests in a wide range of temperatures and strain rates. With the observed microestrutural evolution by optical microscopy in different hot forming conditions in addiction with EBSD (Electron Backscatter Diffraction techniques it is possible to obtained the recrystallized volume fraction and the misorientation angles of the samples. Due to the intermediate level of stacking fault energy of this material, during the dynamic softening occurs a competition between recrystallization and recovery. The aim of this work is to identify the softening mechanisms in this stainless steel, as well as in which hot work conditions they become more active.

  17. Low-Temperature Nitriding of Deformed Austenitic Stainless Steels with Various Nitrogen Contents Obtained by Prior High-Temperature Solution Nitriding

    DEFF Research Database (Denmark)

    Bottoli, Federico; Winther, Grethe; Christiansen, Thomas Lundin

    2016-01-01

    In the past decades, high nitrogen steels (HNS) have been regarded as substitutes for conventional austenitic stainless steels because of their superior mechanical and corrosion properties. However, the main limitation to their wider application is their expensive production process....... As an alternative, high-temperature solution nitriding has been applied to produce HNS from three commercially available stainless steel grades (AISI 304L, AISI 316, and EN 1.4369). The nitrogen content in each steel alloy is varied and its influence on the mechanical properties and the stability of the austenite...

  18. Mechanical property degradation and microstructural evolution of cast austenitic stainless steels under short-term thermal aging

    Energy Technology Data Exchange (ETDEWEB)

    Lach, Timothy G.; Byun, Thak Sang; Leonard, Keith J.

    2017-12-01

    Mechanical testing and microstructural characterization were performed on short-term thermally aged cast austenitic stainless steels (CASS) to understand the severity and mechanisms of thermal-aging degradation experienced during extended operation of light water reactor (LWR) coolant systems. Four CASS materials – CF3, CF3M, CF8, and CF8M – were thermally aged for 1500 hours at 290 °C, 330 °C, 360 °C, and 400 °C. All four alloys experienced insignificant change in strength and ductility properties but a significant reduction in absorbed impact energy. The primary microstructural and compositional changes during thermal aging were spinodal decomposition of the δ-ferrite into α/ α`, precipitation of G-phase in the δ-ferrite, segregation of solute to the austenite/ ferrite interphase boundary, and growth of M23C6 carbides on the austenite/ferrite interphase boundary. These changes were shown to be highly dependent on chemical composition, particularly the concentration of C and Mo, and aging temperature. A comprehensive model is being developed to correlate the microstructural evolution with mechanical behavior and simulation for predictive evaluations of LWR coolant system components.

  19. Comprehensive Deformation Analysis of a Newly Designed Ni-Free Duplex Stainless Steel with Enhanced Plasticity by Optimizing Austenite Stability

    Science.gov (United States)

    Moallemi, Mohammad; Zarei-Hanzaki, Abbas; Eskandari, Mostafa; Burrows, Andrew; Alimadadi, Hossein

    2017-08-01

    A new metastable Ni-free duplex stainless steel has been designed with superior plasticity by optimizing austenite stability using thermodynamic calculations of stacking fault energy and with reference to literature findings. Several characterization methods comprising optical microscopy, magnetic phase measurements, X-ray diffraction (XRD) and electron backscattered diffraction were employed to study the plastic deformation behavior and to identify the operating plasticity mechanisms. The results obtained show that the newly designed duplex alloy exhibits some extraordinary mechanical properties, including an ultimate tensile strength of 900 MPa and elongation to fracture of 94 pct due to the synergistic effects of transformation-induced plasticity and twinning-induced plasticity. The deformation mechanism of austenite is complex and includes deformation banding, strain-induced martensite formation, and deformation-induced twinning, while the ferrite phase mainly deforms by dislocation slip. Texture analysis indicates that the Copper and Rotated Brass textures in austenite (FCC phase) and {001} texture in ferrite and martensite (BCC phases) are the main active components during tensile deformation. The predominance of these components is logically related to the strain-induced martensite and/or twin formation.

  20. Effects of Multiple Treatments of Low-Temperature Colossal Supersaturation on Tribological Characteristics of Austenitic Stainless Steels

    Energy Technology Data Exchange (ETDEWEB)

    Qu, Jun [ORNL; Blau, Peter Julian [ORNL; Zhang, Ligong [University of Central Florida; Xu, Hanbing [ORNL

    2008-01-01

    An alternative carburization process, low-temperature colossal supersaturation (LTCSS), has demonstrated significant improvement on both wear- and corrosion-resistance for austenitic stainless steel surfaces in recent literature. This study explores the effects of multiple treatments of LTCSS on tribological characteristics for Type 316 stainless steel. Thicker carburized layers were produced by multiple LTCSS treatments, with 30, 45, and 55 m for one, two, and four treatments, respectively. Although the hardness remains unchanged at low-load microindentation, multiple treatments have showed higher values in both microindentation and scratch hardness tests when deeper penetrations occurred under heavier loads. The friction and wear characteristics of Type 316 stainless steel with multiple LTCSS treatments were evaluated in non-lubricated unidirectional sliding (pin-on-disk) against Type 440C stainless steel. While little change was observed on friction behavior, substantial further improvement on wear-resistance has been achieved for the multiple treatments. In addition, the wear of the counterface was also largely reduced when rubbing against a multiple-treated surface.

  1. Aspects and mechanisms of austenitic stainless steel corrosion in case of sodium leaks under mineral wool insulation

    Energy Technology Data Exchange (ETDEWEB)

    Bertrand, C.; Ardellier, A.

    1996-12-31

    Sodium pipe rupture tests representative of Fast Reactors Accidents have been carried out on austenitic stainless steel surfaces. These tests improve our knowledge of small sodium leakage propagation in mineral wool insulation. They explain the new and unexpected aspects of the crevice corrosion phenomenon which has been observed on austenitic stainless steel pipe surfaces. Experimental results show that corrosion is limited to a peripheral annular zone, which extends out in concentric waves. The diameter of this corrosion zone is practically constant. Tests show that sodium does not expand directly on the pipe surface. Sodium sprays through mineral wool insulation, where chemical reaction between silica fibers, occluded oxygen and water vapor occur at the same time. Simultaneously, there is a diffusion phenomenon of liquid Na droplets on the mineral wool fibers. The study allows to prove the electrochemical nature of the corrosion. The excess liquid Na, spraying as droplets induces an anodic dissolution mechanism by differential aeration. This phenomenon explains the random microscopic and macroscopic aspects of material removal. (authors). 1 ref., 16 figs.

  2. Aspects and mechanisms of austenitic stainless steel corrosion in case of sodium leaks under mineral wool insulation

    Energy Technology Data Exchange (ETDEWEB)

    Bertrand, C.; Ardellier, A. [Commissariat a l`Energie Atomique, Saint-Paul-Lez-Durance (France)

    1996-10-01

    Sodium pipe rupture tests representative of Fast Reactors accidents have been carried out on austenitic stainless steel surfaces. These tests improve the authors knowledge of small sodium leakage propagation in mineral wool insulation. Furthermore, they explain the new and unexpected aspects of the crevice corrosion phenomenon which has been observed on austenitic stainless steel external pipe surfaces. Experimental results show that the corrosion is limited to a peripheral annular zone, which extends out in concentric waves. The diameter of this corrosion zone is practically constant. Furthermore, the tests show that sodium does not expand directly on the pipe surface. The sodium sprays through the mineral wool insulation, where chemical reactions between silica fibers, occluded oxygen and water vapor occur at the same time. Simultaneously, there is a diffusion phenomenon of liquid sodium droplets on the mineral wool fibers. The study allows to prove the electrochemical nature of the corrosion. The excess liquid sodium, spraying as droplets on the pipe surface, induces an anodic dissolution mechanism by differential aeration. This phenomenon explains the random microscopic and macroscopic aspects of material removal.

  3. Tensile properties of shielded metal arc welded dissimilar joints of nuclear grade ferritic steel and austenitic stainless steel

    Science.gov (United States)

    Karthick, K.; Malarvizhi, S.; Balasubramanian, V.; Krishnan, S. A.; Sasikala, G.; Albert, Shaju K.

    2016-12-01

    In nuclear power plants, modified 9Cr-1Mo ferritic steel (Grade 91 or P91) is used for constructing steam generators (SG's) whereas austenitic stainless steel (AISI 316LN) is a major structural member for intermediate heat exchanger (IHX). Therefore, a dissimilar joint between these materials is unavoidable. In this investigation, dissimilar joints were fabricated by Shielded Metal Arc Welding (SMAW) process with Inconel 82/182 filler metals. Transverse tensile properties and Charpy V-notch impact toughness for different regions of dissimilar joints of modified 9Cr-1Mo ferritic steel and AISI 316LN austenitic stainless steel were evaluated as per the standards. Microhardness distribution across the dissimilar joint was recorded. Microstructural features of different regions were characterized by optical and scanning electron microscopy. The transverse tensile properties of the joint is found to be inferior to base metals. Impact toughness values of different regions of dissimilar metal weld joint (DMWJ) is slightly higher than the prescribed value. Formation of a soft zone at the outer edge of the HAZ will reduce the tensile properties of DMWJ. The complex microstructure developed at the interfaces of DMWJ will reduce the impact toughness values.

  4. Effects of concentration of sodium chloride solution on the pitting corrosion behavior of AISI 304L austenitic stainless steel

    Directory of Open Access Journals (Sweden)

    Asaduzzaman M.D.

    2011-01-01

    Full Text Available The pitting corrosion behavior of the austenitic stainless steel in aqueous chloride solution was investigated using electrochemical technique. Corrosion potential (Ecorr measurement, potentiodynamic experiments, potential-hold experiments in the passive range, and microscopic examination were used for the evaluation of corrosion characteristics. The experimental parameters were chloride ion concentration, immersion time and anodic-hold potential. Ecorr measurements along with microscopic examinations suggest that in or above 3.5 % NaCl at pH 2 pitting took place on the surface in absence of applied potential after 6 hour immersion. The potentiodynamic experiment reveals that Ecorr and pitting potential (Epit decreased and current density in the passive region increased with the increase of chloride ion concentrations. A linear relationship between Epit and chloride ion concentrations was found in this investigation. The analysis of the results suggests that six chloride ions are involved for the dissolution of iron ion in the pitting corrosion process of austenitic stainless steel.

  5. Study of Creep of Alumina-Forming Austenitic Stainless Steel for High-Temperature Energy Applications

    Science.gov (United States)

    Afonina, Natalie Petrovna

    To withstand the high temperature (>700°C) and pressure demands of steam turbines and boilers used for energy applications, metal alloys must be economically viable and have the necessary material properties, such as high-temperature creep strength, oxidation and corrosion resistance, to withstand such conditions. One promising class of alloys potentially capable of withstanding the rigors of aggressive environments, are alumina-forming austenitic stainless steels (AFAs) alloyed with aluminum to improve corrosion and oxidation resistance. The effect of aging on the microstructure, high temperature constant-stress creep behavior and mechanical properties of the AFA-type alloy Fe-20Cr-30Ni-2Nb-5Al (at.%) were investigated in this study. The alloy's microstructural evolution with increased aging time was observed prior to creep testing. As aging time increased, the alloy exhibited increasing quantities of fine Fe2Nb Laves phase dispersions, with a precipitate-free zone appearing in samples with higher aging times. The presence of the L1 2 phase gamma'-Ni3Al precipitate was detected in the alloy's matrix at 760°C. A constant-stress creep rig was designed, built and its operation validated. Constant-stress creep tests were performed at 760°C and 35MPa, and the effects of different aging conditions on creep rate were investigated. Specimens aged for 240 h exhibited the highest creep rate by a factor of 5, with the homogenized sample having the second highest rate. Samples aged for 2.4 h and 24 h exhibited similar low secondary creep rates. Creep tests conducted at 700oC exhibited a significantly lower creep rate compared to those at 760oC. Microstructural analysis was performed on crept samples to explore high temperature straining properties. The quantity and size of Fe2Nb Laves phase and NiAl particles increased in the matrix and on grain boundaries with longer aging time. High temperature tensile tests were performed and compared to room temperature results. The

  6. Effect of Nb Addition to Ti-Bearing Super Martensitic Stainless Steel on Control of Austenite Grain Size and Strengthening

    Science.gov (United States)

    Ma, Xiaoping; Langelier, Brian; Gault, Baptiste; Subramanian, Sundaresa

    2017-05-01

    The role of Nb in normalized and tempered Ti-bearing 13Cr5Ni2Mo super martensitic stainless steel is investigated through in-depth characterization of the bimodal chemistry and size of Nb-rich precipitates/atomic clusters and Nb in solid solution. Transmission electron microscopy and atom probe tomography are used to analyze the samples and clarify precipitates/atom cluster interactions with dislocations and austenite grain boundaries. The effect of 0.1 wt pct Nb addition on the promotion of (Ti, Nb)N-Nb(C,N) composite precipitates, as well as the retention of Nb in solution after cooling to room temperature, are analyzed quantitatively. (Ti, Nb)N-Nb(C,N) composite precipitates with average diameters of approximately 24 ± 8 nm resulting from epitaxial growth of Nb(C,N) on pre-existing (Ti,Nb)N particles, with inter-particle spacing on the order of 205 ± 68 nm, are found to be associated with mean austenite grain size of 28 ± 10 µm in the sample normalized at 1323 K (1050 °C). The calculated Zener limiting austenite grain size of 38 ± 13 µm is in agreement with the experimentally observed austenite grain size distribution. 0.08 wt pct Nb is retained in the as-normalized condition, which is able to promote Nb(C, N) atomic clusters at dislocations during tempering at 873 K (600 °C) for 2 hours, and increases the yield strength by 160 MPa, which is predicted to be close to maximum increase in strengthening effect. Retention of solute Nb before tempering also leads to it preferentially combing with C and N to form Nb(C, N) atom clusters, which suppresses the occurrence of Cr- and Mo-rich carbides during tempering.

  7. Effect of flux powder SiO2 for the welding of 304-austenitic stainless ...

    African Journals Online (AJOL)

    . 1, 2017, pp. 34-45. 35. From the above literature, it can be conclude that most of the research was done for materials such as Steel, Nimonic 263 alloy,. Stainless Steel 308, Ferritic Stainless Steel and 202Stainless Steel with fluxes such as ...

  8. Intermetallic diffusion coatings for enhanced hot-salt oxidation resistance of nitrogen-containing austenitic stainless steels

    Science.gov (United States)

    Mudali, U. Kamachi; Bhuvaneswaran, N.; Shankar, P.; Khatak, H. S.; Raj, B.

    2004-06-01

    This article presents the preparation, characterization, and hot-salt oxidation behavior of nitrogen-containing type 316L stainless steel (SS), surface modified with intermetallic coatings. Three different types of intermetallic coating systems, containing aluminum, titanium, and titanium/aluminum multilayers, were formed by diffusion annealing of type 316L austenitic SS containing 0.015, 0.1, 0.2, and 0.56 pct nitrogen. Analysis by using X-ray diffraction (XRD), scanning electron microscopy (SEM), and secondary ion mass spectroscopy (SIMS) confirmed the formation of various intermetallic phases such as AIN, Al13Fe4, FeAl2, FeTi, Ti2N, and Ti3Al in the coatings. Hot salt oxidation behavior of the uncoated and surface-modified stainless steels was assessed by periodic monitoring of the weight changes of NaCl salt-applied alloys kept in an air furnace at 1023 K up to 250 hours. The oxide scales formed were examined by XRD and stereomicroscopy. Among the various surface modifications investigated in the present study, the results indicate that the titanium-modified alloys show the best hot-salt oxidation resistance with the formation of an adherent, protective, thin, and continuous oxide layer. Among the four N-containing alloys investigated, the titanium and Ti/Al multilayer modified 0.56 pct N alloy showed the best hot-salt oxidation resistance as compared to uncoated alloys. The slower corrosion kinetics and adherent scale morphology indicate that the surface-modified titanium intermetallic coatings could provide high-temperature service applications up to 1073 K, particularly in chloride containing atmospheres, for austenitic stainless steels.

  9. Low-Temperature Nitriding of Deformed Austenitic Stainless Steels with Various Nitrogen Contents Obtained by Prior High-Temperature Solution Nitriding

    DEFF Research Database (Denmark)

    Bottoli, Federico; Winther, Grethe; Christiansen, Thomas Lundin

    2016-01-01

    In the past decades, high nitrogen steels (HNS) have been regarded as substitutes for conventional austenitic stainless steels because of their superior mechanical and corrosion properties. However, the main limitation to their wider application is their expensive production process. As an altern...

  10. Effect of Plastic Pre-straining on Residual Stress and Composition Profiles in Low-Temperature Surface-Hardened Austenitic Stainless Steel

    DEFF Research Database (Denmark)

    Bottoli, Federico; Christiansen, Thomas Lundin; Winther, Grethe

    2016-01-01

    The present work deals with the evaluation of the residual stress profiles in expanded austenite by applying grazing incidence X-ray diffraction (GI-XRD) combined with successive sublayer removal. Annealed and deformed (εeq=0.5) samples of stable stainless steel EN 1.4369 were nitrided or nitroca...

  11. Modeling precipitation thermodynamics and kinetics in type 316 austenitic stainless steels with varying composition as an initial step toward predicting phase stability during irradiation

    Energy Technology Data Exchange (ETDEWEB)

    Shim, Jae-Hyeok, E-mail: jhshim@kist.re.kr [Department of Nuclear Engineering, University of Tennessee, Knoxville, TN 37996 (United States); High Temperature Energy Materials Research Center, Korea Institute of Science and Technology, Seoul 136-791 (Korea, Republic of); Povoden-Karadeniz, Erwin [Christian Doppler Laboratory for Early Stages of Precipitation, Vienna University of Technology, A-1040 Vienna (Austria); Kozeschnik, Ernst [Institute of Materials Science and Technology, Vienna University of Technology, A-1040 Vienna (Austria); Wirth, Brian D. [Department of Nuclear Engineering, University of Tennessee, Knoxville, TN 37996 (United States)

    2015-07-15

    Highlights: • We model the precipitation kinetics in irradiated 316 austenitic stainless steels. • Radiation-induced phases are predicted to form at over 10 dpa segregation conditions. • The Si content is the most critical for the formation of radiation-induced phases. - Abstract: The long-term evolution of precipitates in type 316 austenitic stainless steels at 400 °C has been simulated using a numerical model based on classical nucleation theory and the thermodynamic extremum principle. Particular attention has been paid to the precipitation of radiation-induced phases such as γ′ and G phases. In addition to the original compositions, the compositions for radiation-induced segregation at a dose level of 5, 10 or 20 dpa have been used in the simulation. In a 316 austenitic stainless steel, γ′ appears as the main precipitate with a small amount of G phase forming at 10 and 20 dpa. On the other hand, G phase becomes relatively dominant over γ′ at the same dose levels in a Ti-stabilized 316 austenitic stainless steel, which tends to suppress the formation of γ′. Among the segregated alloying elements, the concentration of Si seems to be the most critical for the formation of radiation-induced phases. An increase in dislocation density as well as increased diffusivity of Mn and Si significantly enhances the precipitation kinetics of the radiation-induced phases within this model.

  12. Delta-Ferrite Distribution in a Continuous Casting Slab of Fe-Cr-Mn Austenitic Stainless Steel

    Science.gov (United States)

    Chen, Chao; Cheng, Guoguang

    2017-10-01

    The delta-ferrite distribution in a continuous casting slab of Fe-Cr-Mn stainless steel grade (200 series J4) was analyzed. The results showed that the ferrite fraction was less than 3 pct. The "M" type distribution was observed in the thickness direction. For the distribution at the centerline, the maximum ferrite content was found in the triangular zone of the macrostructure. In addition, in this zone, the carbon and sulfur were severely segregated. Furthermore, an equilibrium solidification calculation by Thermo-Calc® software indicates that the solidification mode of the composition in this triangular zone is the same as the solidification mode of the averaged composition, i.e., the FA (ferrite-austenite) mode. None of the nickel-chromium equivalent formulas combined with the Schaeffler-type diagram could predict the ferrite fraction of the Cr-Mn stainless steel grade in a reasonable manner. The authors propose that more attention should be paid to the development of prediction models for the ferrite fraction of stainless steels under continuous casting conditions.

  13. Thermal fatigue cracking of austenitic stainless steels; Fissuration en fatigue thermique des aciers inoxydables austenitiques

    Energy Technology Data Exchange (ETDEWEB)

    Fissolo, A

    2001-07-01

    This report deals with the thermal fatigue cracking of austenitic stainless steels as AISI 316 LN and 304 L. Such damage has been clearly observed for some components used in Fast Breeder reactors (FBR) and Pressure Water Reactor (PWR). In order to investigate thermal fatigue, quasi-structural specimen have been used. In this frame, facilities enforcing temperature variations similar to those found under the operation conditions have been progressively developed. As for components, loading results from impeded dilatation. In the SPLASH facility, the purpose was to establish accurate crack initiation conditions in order to check the relevance of the usual component design methodology. The tested specimen is continuously heated by the passage of an electrical DC current, and submitted to cyclic thermal down shock (up to 1000 deg C/s) by means of periodical spraying of water on two opposite specimen faces. The number of cycles to crack initiation N{sub i} is deduced from periodic examinations of the quenched surfaces, by means of optical microscopy. It is considered that initiation occurs when at least one 50{mu}m to 150{open_square}m long crack is observed. Additional SPLASH tests were performed for N >> N{sub i}, with a view to investigate the evolution of a surface multiple cracking network with the number of cycles N. The CYTHIA test was mainly developed for the purpose of assessing crack growth dynamics of one isolated crack in thermal fatigue conditions. Specimens consist of thick walled tubes with a 1 mm circular groove is spark-machined at the specimen centre. During the test, the external wall of the tube is periodically heated by using a HF induction coil (1 MHz), while its internal wall is permanently cooled by flowing water. Total crack growth is derived from post-mortem examinations, whereby the thermal fatigue final rupture surface is oxidized at the end of the test. The specimen is broken afterwards under mechanical fatigue at room temperature. All the

  14. Discontinuous precipitation in a nickel-free high nitrogen austenitic stainless steel on solution nitriding

    DEFF Research Database (Denmark)

    Mohammadzadeh, Roghayeh; Akbari, Alireza; Grumsen, Flemming Bjerg

    2017-01-01

    elements between austenite and nitrides, with chromium contents of about 80 wt.% in the precipitates. XRD analysis indicated that the Chromium-rich nitride precipitates are hexagonal (Cr, Mo)2N. Based on the TEM studies, (Cr, Mo)2N precipitates presented a (1 1 1)γ//(0 0 2)(Cr, Mo)2N, (Formula presented......, morphology and crystallographic orientation between the resulted austenite and precipitates were investigated using optical microscopy, X-ray Diffraction (XRD), Scanning and Transmission Electron Microscopy (TEM) and Electron Back Scatter Diffraction (EBSD). On prolonged nitriding, Chromium-rich nitride...

  15. Effect of Composition on the Formation of Delta Ferrite in 304L Austenitic Stainless Steels During Hot Deformation

    Science.gov (United States)

    Soleymani, S.; Ojo, O. A.; Richards, N.

    2015-01-01

    Four different AISI 304L austenitic stainless steels with chromium equivalent-to-nickel equivalent (Creq/Nieq) ratios of 1.57, 1.59, 1.62, and 1.81 were chosen for this study. The influence of chemical composition on solid-state formation of delta ferrite phase during hot deformation was investigated. Compression tests were performed at temperature, strain, and strain rate ranges of 1200 to 1300 °C, 10 to 70%, and 0.1 to 10 s-1, respectively. Increasing the temperature, strain, and strain rate led to increased formation of delta ferrite. The results show that the formation of delta ferrite during hot deformation is also strongly dependent on chemical composition. The higher the Creq/Nieq ratio, the higher the tendency for the formation of delta ferrite. The observed behavior may be attributed to plastic deformation-induced formation of crystallographic defects such as dislocations affecting the diffusion rate.

  16. Effect of Grain Size on Void Formation during High-Energy Electron Irradiation of Austenitic Stainless Steel

    DEFF Research Database (Denmark)

    Singh, Bachu Narain

    1974-01-01

    ’ model based on the property of grain boundaries as neutral and unsaturable sinks for vacancies and self-interstitials. It is suggested that even in the presence of sufficiently large amount of impurity gas atoms, a critical level of vacancy supersaturation is necessary to produce critically sized......Thin foils of an ‘ experimental ’ austenitic stainless steel, with and without dispersions of aluminium oxide particles, are irradiated with 1 MeV electrons in a High Voltage Electron Microscope at 600°C. Evidence of grain size dependent void nucleation, void concentration, and void volume swelling...... are presented for grains in the size range 0°45 to 50 μ. In both undoped and helium-doped samples the void nucleation is delayed, void concentration is lowered, and void volume swelling is reduced by decreasing the size of the grain under irradiation. The results are discussed in terms of a ‘ defect depletion...

  17. Kinetics of dynamic recrystallization in Ti-modified 15Cr-15Ni-2Mo austenitic stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Sarkar, A. [Mechanical Metallurgy Division, Bhabha Atomic Research Centre, Mumbai 400 085 (India); Marchattiwar, A. [Department of Metallurgical Engineering and Materials Science, IIT Bombay, Mumbai 400 076 (India); Chakravartty, J.K., E-mail: jayanta@barc.gov.in [Mechanical Metallurgy Division, Bhabha Atomic Research Centre, Mumbai 400 085 (India); Kashyap, B.P. [Department of Metallurgical Engineering and Materials Science, IIT Bombay, Mumbai 400 076 (India)

    2013-01-15

    The hot working behaviour of Ti-modified 15Cr-15Ni-2Mo austenitic stainless steel (Alloy D9) was studied by hot compression test at temperatures of 900-1200 Degree-Sign C and at strain rates of 0.002-1 s{sup -1}. The progress of dynamic recrystallization (DRX) was modelled by the Avarmi kinetics equation. The flow softening was directly related to the DRX volume fraction and the DRX time was determined by strain rate. For quantification of recrystallization rate, the time corresponding to the DRX fraction of 50% was used. Analysis of the sigmoid-shaped recrystallization curves revealed that the rate of DRX increases with increasing deformation temperature and strain rate. Results of the Avrami analysis were used to predict the DRX flow curves.

  18. Shielding gas effect on weld characteristics in arc-augmented laser welding process of super austenitic stainless steel

    Science.gov (United States)

    Sathiya, P.; Kumar Mishra, Mahendra; Soundararajan, R.; Shanmugarajan, B.

    2013-02-01

    A series of hybrid welding (gas metal arc welding-CO2 laser beam welding) experiments were conducted on AISI 904L super austenitic stainless steel sheet of 5 mm thickness. A detailed study of CO2 Laser-GMAW hybrid welding experiments with different shielding gas mixtures (100% He, 50% He+50% Ar, 50%He+45% Ar+5% O2, and 45% He+45% Ar+10% N2) were carried out and the results are presented. The resultant welds were subjected to detailed mechanical and microstructural characterization. Hardness testing revealed that the hardness values in the fusion zone were higher than the base material irrespective of the parameters. Transverse tensile testing showed that the joint efficiency is 100% with all the shielding gas experimented. Impact energy values of the welds were also found to be higher than the base material and the fractrograph taken in scanning electron microscope (SEM) has shown that the welds exhibited dimple fracture similar to the base material.

  19. Kinetics and critical conditions for initiation of dynamic recrystallization during hot compression deformation of AISI 321 austenitic stainless steel

    Science.gov (United States)

    Ghazani, Mehdi Shaban; Eghbali, Beitallah; Ebrahimi, Gholamreza

    2017-09-01

    Dynamic recrystallization behavior of AISI 321 austenitic stainless steel were studied using hot compression tests over the range of temperatures from 900 °C to 1200 °C and strain rates from 0.001 s-1 to 1 s-1. The critical strain and stress for initiation of dynamic recrystallization were determined by plotting strain hardening rate vs. stress curves and a constitutive equation describing the flow stress at strains lower than peak strain. Also, the strain at maximum flow softening was obtained and the effect of deformation conditions (Z parameter) on the critical strain and stress were analyzed. Finally, the volume fraction of dynamic recrystallization was calculated at different deformation conditions using these critical values. Results showed that the model used for predicting the kinetics of dynamic recrystallization has a great consistency with the data, in the form of θ-ɛ curves, directly acquired from experimental flow curves.

  20. Nitriding using cathodic cage technique of austenitic stainless steel AISI 316 with addition of CH{sub 4}

    Energy Technology Data Exchange (ETDEWEB)

    Sousa, R.R.M. de [Centro Federal de Educacao Tecnologica do Piaui, Departamento de Mecanica, Teresina, PI (Brazil); Araujo, F.O. de [Universidade Federal Rural do Semi-Arido, Departamento de Ciencias Ambientais, Mossoro, RN (Brazil)], E-mail: odolbert@yahoo.com.br; Barbosa, J.C.P.; Ribeiro, K.J.B. [Labplasma, Departamento de Fisica - UFRN, Campus Universitario, 59072-970 Natal, RN (Brazil); Costa, J.A.P. da [Departamento de Fisica - UFC, Fortaleza, CE (Brazil); Alves, C. [Labplasma, Departamento de Fisica - UFRN, Campus Universitario, 59072-970 Natal, RN (Brazil)

    2008-07-25

    Samples of austenitic stainless steel AISI 316 were nitrided using the cathodic cage technique with the addition of methane in the nitriding atmosphere. The aim was to study the influence of this technique in reducing the precipitation of chromium nitrite and in improving the wear resistance. The results show that there was a significant improvement in such properties when compared to the results of ionic plasma nitriding. Formation of a double layer, one more internal composed of carbon and another with high nitrogen content, was confirmed by Scanning Electron Microscopy (SEM). The microhardness profile of the layer showed an increase in hardness values and a larger uniformity, while X-ray analysis showed less chromium nitriding precipitation when compared with results obtained for samples treated using ionic plasma nitriding.

  1. Measurement of ultrasonic scattering attenuation in austenitic stainless steel welds: realistic input data for NDT numerical modeling.

    Science.gov (United States)

    Ploix, Marie-Aude; Guy, Philippe; Chassignole, Bertrand; Moysan, Joseph; Corneloup, Gilles; El Guerjouma, Rachid

    2014-09-01

    Multipass welds made of 316L stainless steel are specific welds of the primary circuit of pressurized water reactors in nuclear power plants. Because of their strong heterogeneous and anisotropic nature due to grain growth during solidification, ultrasonic waves may be greatly deviated, split and attenuated. Thus, ultrasonic assessment of the structural integrity of such welds is quite complicated. Numerical codes exist that simulate ultrasonic propagation through such structures, but they require precise and realistic input data, as attenuation coefficients. This paper presents rigorous measurements of attenuation in austenitic weld as a function of grain orientation. In fact attenuation is here mainly caused by grain scattering. Measurements are based on the decomposition of experimental beams into plane-wave angular spectra and on the modeling of the ultrasonic propagation through the material. For this, the transmission coefficients are calculated for any incident plane wave on an anisotropic plate. Two different hypotheses on the welded material are tested: first it is considered as monoclinic, and then as triclinic. Results are analyzed, and validated through comparison to theoretical predictions of related literature. They underline the great importance of well-describing the anisotropic structure of austenitic welds for UT modeling issues. Copyright © 2014 Elsevier B.V. All rights reserved.

  2. Stress Corrosion Behavior of Low-temperature Liquid-Nitrided 316 Austenitic Stainless Steel in a Sour Environment

    Science.gov (United States)

    Zhang, Xiangfeng; Wang, Jun; Fan, Hongyuan; Yan, Jing; Duan, Lian; Gu, Tan; Xian, Guang; Sun, Lan; Wang, Danqi

    2017-10-01

    Low-temperature nitridation is a widely used surface heat treatment. Low-temperature liquid nitridation was applied to 316 austenitic stainless steel and an S-phase (expanded austenite) layer was achieved on the alloy surface. The effect of the S-phase layer on corrosion resistance and stress corrosion cracking was investigated in a sour environment. When a bending stress of 164 MPa (80 pct yield stress, YS) was applied, no macroscopic corrosion cracking and pits were observed on the nitrided samples and the S-phase layer stayed intact. Although no macroscopic corrosion cracking was observed on the non-nitrided samples under 205 MPa (100 pct YS), some pits were formed on the alloy surface. This could be attributed to the high stresses and hardness, and the excellent corrosion resistance of the S-phase layer introduced by low-temperature nitridation. Supersaturated nitrogen atoms in the S-phase layer can effectively prevent the decrease in pH of the corrosive medium and accelerate the alloy repassivation kinetics. However, when the bending stress was increased to 205 and 246 MPa (100 pct YS, 120 pct YS), macroscopic cracks were observed in the presence of both tensile stress and a corrosive medium.

  3. Stress Corrosion Behavior of Low-temperature Liquid-Nitrided 316 Austenitic Stainless Steel in a Sour Environment

    Science.gov (United States)

    Zhang, Xiangfeng; Wang, Jun; Fan, Hongyuan; Yan, Jing; Duan, Lian; Gu, Tan; Xian, Guang; Sun, Lan; Wang, Danqi

    2018-01-01

    Low-temperature nitridation is a widely used surface heat treatment. Low-temperature liquid nitridation was applied to 316 austenitic stainless steel and an S-phase (expanded austenite) layer was achieved on the alloy surface. The effect of the S-phase layer on corrosion resistance and stress corrosion cracking was investigated in a sour environment. When a bending stress of 164 MPa (80 pct yield stress, YS) was applied, no macroscopic corrosion cracking and pits were observed on the nitrided samples and the S-phase layer stayed intact. Although no macroscopic corrosion cracking was observed on the non-nitrided samples under 205 MPa (100 pct YS), some pits were formed on the alloy surface. This could be attributed to the high stresses and hardness, and the excellent corrosion resistance of the S-phase layer introduced by low-temperature nitridation. Supersaturated nitrogen atoms in the S-phase layer can effectively prevent the decrease in pH of the corrosive medium and accelerate the alloy repassivation kinetics. However, when the bending stress was increased to 205 and 246 MPa (100 pct YS, 120 pct YS), macroscopic cracks were observed in the presence of both tensile stress and a corrosive medium.

  4. Elastic interaction between twins during tensile deformation of austenitic stainless steel

    DEFF Research Database (Denmark)

    Juul, Nicolai Ytterdal; Winther, Grethe; Dale, Darren

    2016-01-01

    In austenite, the twin boundary normal is a common elastically stiff direction shared by the two twins, which may induce special interactions. By means of three-dimensional X-ray diffraction this elastic interaction has been analysed and compared to grains separated by conventional grain boundari...

  5. Modeling of the Austenite-Martensite Transformation in Stainless and TRIP Steels

    NARCIS (Netherlands)

    Geijselaers, Hubertus J.M.; Hilkhuijsen, P.; Bor, Teunis Cornelis; Perdahcioglu, Emin Semih; van den Boogaard, Antonius H.; Zhang, S.-H.; Liu, X.-H.; Gheng, M.; Li, J.

    2013-01-01

    The transformation of austenite to martensite is a dominant factor in the description of the constitutive behavior during forming of TRIP assisted steels. To predict this transformation different models are currently available. In this paper the transformation is regarded as a stress induced process

  6. Quantitative analysis of retained austenite in laser melted martensitic stainless steel

    CSIR Research Space (South Africa)

    Seleka, T

    2007-11-01

    Full Text Available of this study was to determine if X-ray diffraction (XRD) was sufficient for quantifying the volume percentage of retained austenite. After a preliminary qualitative analysis, a Rietveld full pattern refinement program was used to quantify the volume percentage...

  7. Characteristics of oxide scale formed on Cu-bearing austenitic stainless steel during early stages of high temperature oxidation

    Energy Technology Data Exchange (ETDEWEB)

    Swaminathan, Srinivasan, E-mail: swaminathan@kist.re.kr [Metallurgy & Materials Group, Indira Gandhi Centre for Atomic Research, Kalpakkam 603 102 (India); High Temperature Energy Materials Research Center, Korea Institute of Science and Technology, Seongbuk-gu, Seoul 136 791 (Korea, Republic of); Krishna, Nanda Gopala [Metallurgy & Materials Group, Indira Gandhi Centre for Atomic Research, Kalpakkam 603 102 (India); Kim, Dong-Ik, E-mail: dongikkim@kist.re.kr [High Temperature Energy Materials Research Center, Korea Institute of Science and Technology, Seongbuk-gu, Seoul 136 791 (Korea, Republic of)

    2015-10-30

    Highlights: • Initial oxidation characteristics of Cu-bearing austenitic stainless steel at 650 °C were studied. • Strong segregation and oxidation of Mn and Nb were found in the entire oxide scale. • Surface coverage by metallic Cu-rich precipitates increases with exposure time. • Chemical heterogeneity of oxide scale revealed initial oxidation to be non-selective. • Fe-Cr and Mn-Cr mixed oxides were realized along with binary oxides of Fe, Cr and Mn. - Abstract: Oxide scale evolution on Cu-bearing austenitic stainless steel 304H at 650 °C, in ambient air, for exposure times 100, 300, 500 and 1000 h, has been investigated. Surface morphology and chemistry of the oxide scale grown were examined using SEM/EDX and XPS. The oxidation kinetics was determined by measuring the weight change using an electronic balance. At the initial stage, up to 500 h of exposure time, the oxidation rate was rapid due to surface reactions governed primarily by oxygen ingress, and then, dropped to a low rate after prolonged oxidation for 1000 h. The diffusion of reactants through the initially formed oxide scale limits the oxidation rate at longer times, thus, the progress of reaction followed the parabolic kinetics. The formed oxide scale was enriched significantly with segregation and subsequent oxidation of Nb, and finely dispersed metallic Cu particles. Within the time frame of oxidation, the oxide scale was mainly composed of mixed oxides such as FeCr{sub 2}O{sub 4} and MnCr{sub 2}O{sub 4} along with the binary oxides of Fe, Cr and Mn. Moreover, the precipitation fraction of Cu-rich particles on the oxide scale increased markedly with increase of exposure times. The chemical heterogeneity of oxide scale suggests that the oxidation occurred in a non-selective manner.

  8. An experience with in-service fabrication and inspection of austenitic stainless steel piping in high temperature sodium system

    Energy Technology Data Exchange (ETDEWEB)

    Ravi, S., E-mail: sravi@igcar.gov.in; Laha, K.; Sakthy, S.; Mathew, M.D.; Bhaduri, A.K.

    2015-04-01

    Highlights: • Procedure for changing 304L SS pipe to 316L SS in sodium loop has been established. • Hot leg made of 304L SS was isolated from existing cold leg made of 316LN SS. • Innovative welding was used in joining the new 316L SS pipe with existing 316LN SS. • The old components of 304L SS piping have been integrated with the new piping. - Abstract: A creep testing facility along with dynamic sodium loop was installed at Indira Gandhi Centre for Atomic Research, Kalpakkam, India to assess the creep behavior of fast reactor structural materials in flowing sodium. Type 304L austenitic stainless steel was used in the low cross section piping of hot-leg whereas 316LN austenitic stainless steel in the high cross section cold-leg of the sodium loop. The intended service life of the sodium loop was 10 years. The loop has performed successfully in the stipulated time period. To enhance its life time, it has been decided to replace the 304L piping with 316L piping in the hot-leg. There were more than 300 welding joints involved in the integration of cold-leg with the new 316L hot-leg. Continuous argon gas flow was maintained in the loop during welding to avoid contamination of sodium residue with air. Several innovative welding procedures have been adopted for joining the new hot-leg with the existing cold-leg in the presence of sodium residue adopting TIG welding technique. The joints were inspected for 100% X-ray radiography and qualified by performing tensile tests. The components used in the discarded hot-leg were retrieved, cleaned and integrated in the renovated loop. A method of cleaning component of sodium residue has been established. This paper highlights the in-service fabrication and inspection of the renovation.

  9. Corrosion behaviour of austenitic stainless steel, nickel-base alloy and its weldments in aqueous LiBr solutions

    Energy Technology Data Exchange (ETDEWEB)

    Blasco-Tamarit, E.; Igual-Munoz, A.; Garcia Anton, J.; Garcia-Garcia, D. [Departamento de Ingenieria Quimica y Nuclear. E.T.S.I.Industriales, Universidad Politecnica de Valencia, P.O. Box 22012 E-46071 Valencia (Spain)

    2004-07-01

    With the advances in materials production new alloys have been developed, such as High- Alloy Austenitic Stainless Steels and Nickel-base alloys, with high corrosion resistance. These new alloys are finding applications in Lithium Bromide absorption refrigeration systems, because LiBr is a corrosive medium which can cause serious corrosion problems, in spite of its favourable properties as absorbent. The objective of the present work was to study the corrosion resistance of a highly alloyed austenitic stainless steel (UNS N08031) used as base metal, a Nickel-base alloy (UNS N06059) used as its corresponding filler metal, and the weld metal obtained by the Gas Tungsten Arc Welding (GTAW) procedure. The materials have been tested in different LiBr solutions (400 g/l, 700 g/l, 850 g/l and a commercial 850 g/l LiBr heavy brine containing Lithium Chromate as corrosion inhibitor), at 25 deg. C. Open Circuit Potential tests and potentiodynamic anodic polarization curves have been carried out to obtain information about the general electrochemical behaviour of the materials. The polarization curves of all the alloys tested were typical of passivable materials. Pitting corrosion susceptibility has been evaluated by means of cyclic potentiodynamic curves, which provide parameters to analyse re-passivation properties. The galvanic corrosion generated by the electrical contact between the welded and the base material has been estimated from the polarization diagrams according to the Mixed Potential Method. Samples have been etched to study the microstructure by Scanning Electron Microscopy (SEM). The results demonstrate that the pitting resistance of all these materials increases as the LiBr concentration decreases. In general, the presence of chromate tended to shift the pitting potential to more positive values than those obtained in the 850 g/l LiBr solution. (authors)

  10. Towards a Map of Solidification Cracking Risk in Laser Welding of Austenitic Stainless Steels

    Science.gov (United States)

    Bermejo, María-Asunción Valiente; DebRoy, Tarasankar; Hurtig, Kjell; Karlsson, Leif; Svensson, Lars-Erik

    In this work, two series of specimens with Hammar and Svensson's Cr- and Ni-equivalents (Creq+Nieq) = 35 and 45 wt% were used to cover a wide range of austenitic grades. These were laser welded with different energy inputs achieving cooling rates in the range of 103 °C/s to 104 °C/s. As high cooling rates and rapid solidification conditions could favour fully austenitic solidification and therefore raise susceptibility to solidification cracking, the solidification modes of the laser welded specimens were compared to the ones experienced by the same alloys under arc welding conditions. It was found that high cooling rates experienced in laser welding promoted fully austenitic solidification for a wider range of compositions, for example specimens with (Creq+Nieq) = 35% under arc welding cooling conditions at 10 °C/s showed fully austenitic solidification up to Creq/Nieq = 1.30, whilst the same specimens laser cooled at 103 °C/s showed fully austenitic solidification up to Creq/Nieq = 1.50 and those cooled at 104 °C/s showed it up to Creq/Nieq = 1.68. Therefore, high cooling rates extended the solidification cracking risk to a wider range of Creq/Nieq values. This work also compares the cooling rates experimentally determined by thermocouples to the computed cooling rates calculated by a highly-advanced computational model. The distance between the thermocouple's wires and the thermal resistance of thermocouples together with the small size of the weld pools proved to be practical limitations in the experimental determination of cooling rates. However, an excellent agreement was found between computed and experimental solidus isotherms at high energy input settings. For low energy input settings cooling rate was in the order of magnitude of 104 °C/s, whilst for high energy input settings cooling rate was found to be in the order of magnitude of 103 °C/s.

  11. Methodology for Estimating Thermal and Neutron Embrittlement of Austenitic Stainless Steel Welds During Service in Light Water Reactors

    Energy Technology Data Exchange (ETDEWEB)

    Chopra, O. K.; Rao, A. S.

    2016-04-28

    The effect of thermal aging on the degradation of fracture toughness and Charpy-impact properties of austenitic stainless steel (SS) welds has been characterized at reactor temperatures. The solidification behavior and the distribution and morphology of the ferrite phase in SS welds are described. Thermal aging of the welds results in moderate decreases in Charpy-impact strength and fracture toughness. The upper-shelf Charpy-impact energy of aged welds decreases by 50–80 J/cm2. The decrease in fracture toughness J-R curve, or JIc is relatively small. Thermal aging has minimal effect on the tensile strength. The fracture properties of SS welds are insensitive to filler metal; the welding process has a significant effect. The large variability in the data makes it difficult to establish the effect of the welding process on fracture properties of SS welds. Consequently, the approach used for evaluating thermal and neutron embrittlement of austenitic SS welds relies on establishing a lower-bound fracture toughness J-R curve for unaged and aged, and non-irradiated and irradiated, SS welds. The existing fracture toughness J-R curve data for SS welds have been reviewed and evaluated to define lower-bound J-R curve for submerged arc (SA)/shielded metal arc (SMA)/manual metal arc (MMA) welds and gas tungsten arc (GTA)/tungsten inert gas (TIG) welds in the unaged and aged conditions. At reactor temperatures, the fracture toughness of GTA/TIG welds is a factor of about 2.3 higher than that of SA/SMA/MMA welds. Thermal aging decreases the fracture toughness by about 20%. The potential combined effects of thermal and neutron embrittlement of austenitic SS welds are also described. Lower-bound curves are presented that define the change in coefficient C and exponent n of the power-law J-R curve and the JIc value for SS welds as a function of neutron dose. The potential effects of reactor coolant environment on the fracture toughness of austenitic SS welds are also discussed.

  12. The influence of the heat treatment on delta ferrite transformation in austenitic stainless steel welds

    Directory of Open Access Journals (Sweden)

    B. Mateša

    2012-04-01

    Full Text Available Shielded metal arc (SMAW welded specimens using austenitic consumable materials with different amount of delta-ferrite are annealed in range 650-750 °C through 2-10 hours. Factorial plan 33 with influenced factors regression analyze of measured delta-ferrite values is used. The transformation i.e. decomposition of delta ferrite during annealing was analyzed regarding on weld cracking resistance using metallographic examination and WRC-1992 diagram.

  13. Cracking behavior and microstructure of austenitic stainless steels and alloy 690 irradiated in BOR-60 reactor, phase I.

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Y.; Chopra, O. K.; Soppet, W. K.; Shack, W. J.; Yang, Y.; Allen, T. R.; Univ. of Wisconsin at Madison

    2010-02-16

    Cracking behavior of stainless steels specimens irradiated in the BOR-60 at about 320 C is studied. The primary objective of this research is to improve the mechanistic understanding of irradiation-assisted stress corrosion cracking (IASCC) of core internal components under conditions relevant to pressurized water reactors. The current report covers several baseline tests in air, a comparison study in high-dissolved-oxygen environment, and TEM characterization of irradiation defect structure. Slow strain rate tensile (SSRT) tests were conducted in air and in high-dissolved-oxygen (DO) water with selected 5- and 10-dpa specimens. The results in high-DO water were compared with those from earlier tests with identical materials irradiated in the Halden reactor to a similar dose. The SSRT tests produced similar results among different materials irradiated in the Halden and BOR-60 reactors. However, the post-irradiation strength for the BOR-60 specimens was consistently lower than that of the corresponding Halden specimens. The elongation of the BOR-60 specimens was also greater than that of their Halden specimens. Intergranular cracking in high-DO water was consistent for most of the tested materials in the Halden and BOR-60 irradiations. Nonetheless, the BOR-60 irradiation was somewhat less effective in stimulating IG fracture among the tested materials. Microstructural characterization was also carried out using transmission electron microscopy on selected BOR-60 specimens irradiated to {approx}25 dpa. No voids were observed in irradiated austenitic stainless steels and cast stainless steels, while a few voids were found in base and grain-boundary-engineered Alloy 690. All the irradiated microstructures were dominated by a high density of Frank loops, which varied in mean size and density for different alloys.

  14. Study of stress relief cracking in titanium stabilized austenitic stainless steel; Etude de la fissuration differee par relaxation d'un acier inoxydable austenitique stabilise au titane

    Energy Technology Data Exchange (ETDEWEB)

    Chabaud-Reytier, M

    1999-07-01

    The heat affected zone (HAZ) of titanium stabilised austenitic stainless steel welds (AISI 321) may exhibit a serious form of intercrystalline cracking during service at high temperature. This type of cracking, called 'stress relief cracking', is known to be due to work hardening but also to ageing: a fine and abundant intragranular Ti(C,N) precipitation appears near the fusion line and modifies the mechanical behaviour of the HAZ. This study aims to better know the accused mechanism and to succeed in estimating the risk of such cracking in welded junctions of 321 stainless steel. To analyse this embrittlement mechanism, and to assess the lifetime of real components, different HAZ are simulated by heat treatments applied to the base material which is submitted to various cold rolling and ageing conditions in order to reproduce the HAZ microstructure. Then, we study the effects of work hardening and ageing on the titanium carbide precipitation, on the mechanical (tensile and creep) behaviour of the resulting material and on its stress relief cracking sensitivity. It is shown that work hardening is the main parameter of the mechanism and that ageing do not favour crack initiation although it leads to titanium carbide precipitation. The role of this precipitation is also discussed. Moreover, a creep damage model is identified by a local approach to fracture. Materials sensitive to stress relief cracking are selected. Then, creep tests are carried out on notched bars in order to quantify the intergranular damage of these different materials; afterwards, these measurements are combined with calculated mechanical fields. Finally, it is shown that the model gives good results to assess crack initiation for a compact tension (CT) specimen during relaxation tests, as well as for a notched tubular specimen tested at 600 deg. C under a steady torque. (author)

  15. Stress Corrosion Cracking of an Austenitic Stainless Steel in Nitrite-Containing Chloride Solutions

    Science.gov (United States)

    Singh Raman, R. K.; Siew, Wai Hoong

    2014-01-01

    This article describes the susceptibility of 316L stainless steel to stress corrosion cracking (SCC) in a nitrite-containing chloride solution. Slow strain rate testing (SSRT) in 30 wt. % MgCl2 solution established SCC susceptibility, as evidenced by post-SSRT fractography. Addition of nitrite to the chloride solution, which is reported to have inhibitive influence on corrosion of stainless steels, was found to increase SCC susceptibility. The susceptibility was also found to increase with nitrite concentration. This behaviour is explained on the basis of the passivation and pitting characteristics of 316L steel in chloride solution. PMID:28788276

  16. Stress Corrosion Cracking of an Austenitic Stainless Steel in Nitrite-Containing Chloride Solutions

    Directory of Open Access Journals (Sweden)

    R. K. Singh Raman

    2014-12-01

    Full Text Available This article describes the susceptibility of 316L stainless steel to stress corrosion cracking (SCC in a nitrite-containing chloride solution. Slow strain rate testing (SSRT in 30 wt. % MgCl2 solution established SCC susceptibility, as evidenced by post-SSRT fractography. Addition of nitrite to the chloride solution, which is reported to have inhibitive influence on corrosion of stainless steels, was found to increase SCC susceptibility. The susceptibility was also found to increase with nitrite concentration. This behaviour is explained on the basis of the passivation and pitting characteristics of 316L steel in chloride solution.

  17. Stress Corrosion Cracking of an Austenitic Stainless Steel in Nitrite-Containing Chloride Solutions.

    Science.gov (United States)

    Raman, R K Singh; Siew, Wai Hoong

    2014-12-05

    This article describes the susceptibility of 316L stainless steel to stress corrosion cracking (SCC) in a nitrite-containing chloride solution. Slow strain rate testing (SSRT) in 30 wt. % MgCl₂ solution established SCC susceptibility, as evidenced by post-SSRT fractography. Addition of nitrite to the chloride solution, which is reported to have inhibitive influence on corrosion of stainless steels, was found to increase SCC susceptibility. The susceptibility was also found to increase with nitrite concentration. This behaviour is explained on the basis of the passivation and pitting characteristics of 316L steel in chloride solution.

  18. Effect of Geobacter sulfurreducens on the microbial corrosion of mild steel, ferritic and austenitic stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Mehanna, Maha [Laboratoire de Genie Chimique, CNRS - Universite de Toulouse, 5 rue Paulin Talabot, BP1301, 31029 Toulouse (France)], E-mail: mum34@psu.edu; Basseguy, Regine; Delia, Marie-Line; Bergel, Alain [Laboratoire de Genie Chimique, CNRS - Universite de Toulouse, 5 rue Paulin Talabot, BP1301, 31029 Toulouse (France)

    2009-11-15

    The influence of Geobacter sulfurreducens was tested on the anaerobic corrosion of four different steels: mild steel 1145, ferritic steel 403 and austenitic steels 304L and 316L. Within a few hours, the presence of cells induced a free potential (E{sub oc}) ennoblement around +0.3 V on 1145 mild steel, 403 ferritic steel and 304L austenitic steels and slightly less on 316L. The kinetics of E{sub oc} ennoblement depended on the amount of bacteria in the inoculum, but the final potential value depended essentially on the nature of the material. This effect was due to the capacity of G. sulfurreducens to create a direct cathodic reaction on steel surfaces, extracting the electrons directly from material. The presence of bacterial cells modified the corrosion features of mild steel and ferritic steel, so that corrosion attacks were gathered in determined zones of the surface. Local corrosion was significantly enhanced on ferritic steel. Potential ennoblement was not sufficient to induce corrosion on austenitic steels. In contrast G. sulfurreducens delayed the occurrence of pitting on 304L steel because of its capability to oxidize acetate at high potential values. The electrochemical behaviour of 304L steel was not affected by the concentration of soluble electron donor (acetate, 1-10 mM) or the amount of planktonic cells; it was directly linked to the biofilm coverage. After polarization pitting curves had been recorded, microscopic observations showed that pits propagated only in the surface zones where cell settlement was the densest. The study evidenced that Geobacter sulfurreducens can control the electrochemical behaviour of steels in complex ways that can lead to severe corrosion. As Geobacteraceae are ubiquitous species in sediments and soils they should now be considered as possible crucial actors in the microbial corrosion of buried equipment.

  19. Ultrasonic Flaw Detection of Cracks and Machined Flaws as Observed Through Austenitic Stainless Steel Piping Welds

    Energy Technology Data Exchange (ETDEWEB)

    Anderson, Michael T.; Cinson, Anthony D.; Crawford, Susan L.; Cumblidge, Stephen E.; Diaz, Aaron A.

    2009-07-01

    Piping welds in the pressure boundary of light water reactors (LWRs) are subject to a volumetric examination based on Section XI of the American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel Code. Due to access limitations and high background radiation levels, the technique used is primarily ultrasonic rather than radiographic. Many of the austenitic welds in safety-related piping systems provide limited access to both sides of the weld, so a far-side examination is necessary. Historically, far-side inspections have performed poorly because of the coarse and elongated grains that make up the microstructures of austenitic weldments. The large grains cause the ultrasound to be scattered, attenuated, and redirected. Additionally, grain boundaries or weld geometry may reflect coherent ultrasonic echoes, making flaw detection and discrimination a more challenging endeavor. Previous studies conducted at the Pacific Northwest National Laboratory (PNNL) on ultrasonic far-side examinations in austenitic piping welds involved the application of conventional transducers, use of low-frequency Synthetic Aperture Focusing Techniques (SAFT), and ultrasonic phased-array (PA) methods on specimens containing implanted thermal fatigue cracks and machined reflectors [1-2]. From these studies, PA inspection provided the best results, detecting nearly all of the flaws from the far side. These results were presented at the Fifth International Conference on NDE in Relation to Structural Integrity for Nuclear and Pressurised Components in 2006. This led to an invitation to examine field-removed specimens containing service-induced intergranular stress corrosion cracks (IGSCC) at the Electric Power Research Institute’s (EPRI) Nondestructive Evaluation (NDE) Center, in Charlotte, North Carolina. Results from this activity are presented.

  20. Synergy between molybdenum and nitrogen on the pitting corrosion and passive film resistance of austenitic stainless steels as a pH-dependent effect

    Energy Technology Data Exchange (ETDEWEB)

    Loable, Carole, E-mail: carole.loable@lepmi.grenoble-inp.fr [Univ. Grenoble Alpes, LEPMI, F-38000 Grenoble (France); CNRS, LEPMI, F-38000 Grenoble (France); Dep. Eng. Quimica, Instituto Superior Técnico-Universidade de Lisboa, Av. Rovisco Pais, 1049 001 Lisbon (Portugal); Viçosa, Isadora N., E-mail: inogueira@poli.ufrj.br [Univ. Grenoble Alpes, LEPMI, F-38000 Grenoble (France); CNRS, LEPMI, F-38000 Grenoble (France); Mesquita, Thiago J., E-mail: Thiago.mesquita@total.com [CRU Ugitech, Avenue Paul Girod, 73403 Ugine Cedex (France); Mantel, Marc, E-mail: Marc.Mantel@ugitech.com [CRU Ugitech, Avenue Paul Girod, 73403 Ugine Cedex (France); Université Grenoble Alpes, SIMAP, F-38000 Grenoble (France); CNRS, SIMAP, F-38000 Grenoble (France); Nogueira, Ricardo P., E-mail: rnogueira@pi.ac.ae [Univ. Grenoble Alpes, LEPMI, F-38000 Grenoble (France); CNRS, LEPMI, F-38000 Grenoble (France); Department of Chemical Engineering, The Petroleum Institute, P.O. Box 2533, Abu Dhabi (United Arab Emirates); Berthomé, Gregory, E-mail: gregory.berthome@simap.grenoble-inp.fr [Université Grenoble Alpes, SIMAP, F-38000 Grenoble (France); CNRS, SIMAP, F-38000 Grenoble (France); Chauveau, Eric, E-mail: eric.chauveau@ugitech.fr [Department of Chemical Engineering, The Petroleum Institute, P.O. Box 2533, Abu Dhabi (United Arab Emirates); Roche, Virginie, E-mail: virginie.roche@lepmi.grenoble-inp.fr [Univ. Grenoble Alpes, LEPMI, F-38000 Grenoble (France); CNRS, LEPMI, F-38000 Grenoble (France)

    2017-01-15

    This paper brings up some insights upon the pH dependence of the synergistic effect of Mo and N on the localized corrosion resistance of austenitic stainless steels. The objective of this work is to study the synergetic effect of Mo and N additions on corrosion and passive film properties of austenitic grades. A comparison between Mo containing (3 wt% Mo); Mo and N containing (3 wt% Mo and 0.1% N) and free Mo or free Mo and N grades of highly controlled laboratory heats was done considering their localized corrosion resistance and oxide film formation in different aggressive conditions, from neutral to alkaline pH. The passive layer was characterized by EIS and XPS analyses. The combined effect of Mo and N on the pitting potential was confirmed to be synergistic, and not just the addition of their individual effects. Moreover, this effect was found to be pH-dependent, being very positive in acid to neutral conditions whereas it was almost inexistent in high pH. - Highlights: • Laboratory austenitic stainless steels with Mo and/or N were tested. • Mo and N acted synergistically to improve pitting resistance. • Synergistic effect is pH-dependent. • N clearly enhanced the repassivation of austenitic SS in presence of Mo.

  1. Microstructural origin of the skeletal ferrite morphology of austenitic stainless steel welds

    Energy Technology Data Exchange (ETDEWEB)

    Brooks, J A; Williams, J C; Thompson, A W

    1982-04-01

    Scanning transmission electron microscopy was conducted on welds exhibiting a variety of skeletal, or vermicular ferrite morphologies in addition to one lathy ferrite morphology. These ferrite morphologies result from primary ferrite solidification followed by a solid state transformation upon cooling. During cooling, a large fraction of the ferrite transforms to austenite leaving a variety of ferrite morphologies. Comparison of composition profiles and alloy partitioning showed both the skeletal and lathy ferrite structures result from a diffusion controlled solid state transformation. However, the overall measured composition profiles of the weld structure are a result of partitioning during both solidification and the subsequent solid state transformation.

  2. On the kinetics of oxidation of austenitic stainless steels AISI 304 and incoloy 800H

    NARCIS (Netherlands)

    Langevoort, J.C.; Hanekamp, L.J.; Gellings, P.J.

    1987-01-01

    The interaction of oxygen with clean surfaces of stainless steels has been studied by spectroscopic ellipsometry and AES. The reaction involves chemisorption and dissolution of oxygen into the surface of the metal via a place-exchange mechanism. Oxide thickening occurs via cation and anion migration

  3. Hydrogen Silsesquioxane based silica glass coatings for the corrosion protection of austenitic stainless steel

    DEFF Research Database (Denmark)

    Lampert, Felix; Jensen, Annemette Hindhede; Din, Rameez Ud

    2016-01-01

    The application of stainless steels in hostile environments, such as concentrated acid or hot sea water, requires additional surface treatments, considering that the native surface oxide does not guarantee sufficient corrosion protection under these conditions. In the present work, silica-like thin...

  4. Influence of temperature histories during reactor startup periods on microstructural evolution and mechanical properties of austenitic stainless steel irradiated with neutrons

    Science.gov (United States)

    Kasahara, Shigeki; Kitsunai, Yuji; Chimi, Yasuhiro; Chatani, Kazuhiro; Koshiishi, Masato; Nishiyama, Yutaka

    2016-11-01

    This paper addresses influence of two different temperature profiles during startup periods in the Japan Materials Testing Reactor and a boiling water reactor upon microstructural evolution and mechanical properties of austenitic stainless steel irradiated with neutrons to about 1 dpa and 3 dpa. One of the temperature profiles was that the specimens experienced neutron irradiation in both reactors, under which the irradiation temperature transiently increased to 290 °C from room temperature with increasing reactor power during reactor startup periods. Another was that the specimens were pre-heated to about 150 °C prior to the irradiation to suppress the transient temperature increase. Tensile tests at 290 °C and Vickers hardness tests at room temperature were carried out, and their microstructures were observed by FEG-TEM. Difference of the temperature profiles was observed obviously in interstitial cluster formation, in particular, growth of Frank loops. Although influence of neutron irradiation involving transient temperature increase to 290 °C from room temperature on the yield strength and the Vickers hardness is buried in the trend curves of existing data, the influence was also found certainly in increment of in yield strength, existence of modest yield drop, and loss of strain hardening capacity and ductility. As a result, Frank loops, which were observed in austenitic stainless steel irradiated at doses of 1 dpa or more, seemed to have important implications regarding the interpretation of not irradiation hardening, but deformation of the austenitic stainless steel.

  5. Effect of solidification conditions on the solidification mode in austenitic stainless steels

    Science.gov (United States)

    Suutala, N.

    1983-02-01

    The effect of the solidification conditions on the solidification mode in the composition range in which the primary austenitic and ferritic modes compete is studied by varying the welding parameters in gas tungsten arc (GTA) welding and by comparing the results with those obtained from other laboratory experiments. A good agreement holds if the effect of the composition is described by the ratio Creq/Nieq (Creq = pct Cr + 1.37 × pct Mo + 1.5 × pct Si + 2 × pct Nb + 3 × pct Ti and Nieq = pct Ni + 0.31 × pct Mn + 22 × pct C + 14.2 × pct N + pct Cu) and the effect of the solidification conditions by the growth rate. The critical value of the ratio Creq/Nieq corresponding to the transition from primary austenitic to ferritic solidification increases from 1.43 to 1.55 with increasing growth rate. The upper limit is valid in GTA welding at high welding speeds, while the lower limit corresponds to the practical conditions which exist in ingot and shaped casting. The validity and applicability of this solidification model are discussed.

  6. Ultrasonic Characterization of Cast Austenitic Stainless Steel Microstructure: Discrimination between Equiaxed- and Columnar-Grain Material – An Interim Study

    Energy Technology Data Exchange (ETDEWEB)

    Ramuhalli, Pradeep; Good, Morris S.; Diaz, Aaron A.; Anderson, Michael T.; Watson, Bruce E.; Peters, Timothy J.; Dixit, Mukul; Bond, Leonard J.

    2009-10-27

    Ultrasonic nondestructive evaluation (NDE) and inspection of cast austenitic stainless steel (CASS) components used in the nuclear power industry is neither as effective nor reliable as is needed due to detrimental effects upon the interrogating ultrasonic beam and interference from ultrasonic backscatter. The root cause is the coarse-grain microstructure inherent to this class of materials. Some ultrasonic techniques perform better for particular microstructural classifications and this has led to the hypothesis that an ultrasonic inspection can be optimized for a particular microstructural class, if a technique exists to reliably classify the microstructure for feedback to the inspection. This document summarizes scoping experiments of in-situ ultrasonic methods for classification and/or characterization of the material microstructures in CASS components from the outside surface of a pipe. The focus of this study was to evaluate ultrasonic methods and provide an interim report that documents results and technical progress. An initial set of experiments were performed to test the hypothesis that in-service characterization of cast austenitic stainless steel (CASS) is feasible, and that, if reliably performed, such data would provide real-time feedback to optimize in-service inspections in the field. With this objective in mind, measurements for the experiment were restricted to techniques that should be robust if carried forward to eventual field implementation. Two parameters were investigated for their ability to discriminate between different microstructures in CASS components. The first parameter was a time-of-flight ratio of a normal incidence shear wave to that of a normal incidence longitudinal wave (TOFRSL). The ratio removed dependency on component thickness which may not be accurately reported in the field. The second parameter was longitudinal wave attenuation. The selected CASS specimens provided five equiaxed-grain material samples and five columnar

  7. Microstructure influence on fatigue behaviour of austenitic stainless steels with high molybdenum content; Influencia de la microestructura en el comportamiento a fatiga de aceros inoxidables austeniticos con alto contenido en molibdeno

    Energy Technology Data Exchange (ETDEWEB)

    Onoro, J.; Gamboa, R.; Ranninger, C.

    2006-07-01

    Austenitic stainless steels with molybdenum present high mechanical properties and corrosion resistance to aggressive environments. These steels have been used to tank and vessel components for high liquids as phosphoric, nitric and sulphuric acids. These materials with low carbon and nitrogen addition have been proposed candidates as structural materials for the international thermonuclear experimental reactor (ITER) in-vessel components. Molybdenum addition in austenitic stainless steel improves mechanical and corrosion properties, but with it can produce the presence of nitrogen microstructure modifications by presence or precipitation of second phases. This paper summarises the fatigue and corrosion fatigue behaviour of two 317LN stainless steels with different microstructure. Fully austenitic steel microstructure show better fatigue, corrosion fatigue resistance and better ductility than austenitic steel with delta ferrite microstructure, mainly at low stresses. (Author)

  8. Fatigue and fracture of three austenitic stainless steels at cryogenic temperatures

    Science.gov (United States)

    McRae, D. M.; Balachandran, S.; Walsh, R. P.

    2017-12-01

    For the past couple decades, 316LN stainless steel has remained the “go-to” alloy for structural components intended for cryogenic temperature service, partially because of its favorable mechanical properties, but also because of the data available in the literature for T = 4 K. In recent years, some interest has arisen to investigate and develop stronger and tougher alloys for cryogenic structural components, particularly for magnet systems like ITER. This study presents new 4 K fatigue crack growth rate (FCGR) and fracture toughness data for Nitronic® 50 and JK2LB stainless steels, compiles existing data for these alloys, and compares them with 316LN data found in literature. This study intends to further expand the existing cryogenic data set for these alloys, clarify key differences between them to better facilitate mechanical design, and potentially bolster further alloy development.

  9. The Cold Gas-Dynamic Spray and Characterization of Microcrystalline Austenitic Stainless Steel

    Science.gov (United States)

    2014-09-01

    such as zinc and magnesium, which occur during traditional thermal spray techniques and welding [1]. Because of these benefits, cold spray can be...coating on magnesium alloys [2, 15], aluminum components [22], and biomedical implants [5, 23]. A number of investigators have demonstrated successful...stainless steel powders have been successfully deposited onto magnesium alloys [2, 15], aluminum components [22], and biomedical implants [5, 23]. These

  10. Analysis of the austenitic stainless steel's r-value behavior at elevated temperatures

    Directory of Open Access Journals (Sweden)

    Dušan Arsić

    2015-05-01

    Full Text Available An analysis of the anisotropy properties of austenitic steel AISI 304 (X5CrNi18-10 at elevated temperatures is presented in this paper. Considerations of the anisotropy problems are presented in the theoretical part of the paper, as well as the procedure for determination of the normal anisotropy coefficient. The experimental part of the paper describes the plan, methodology and equipment for testing of material's normal anisotropy and mechanical characteristics. The objective of conducting the experiments was to investigate influence of temperature on normal anisotropy, as well as on the mechanical properties of the considered material. The normal anisotropy was monitored by the coefficient – the so-called "r-value". Besides that, the tensile strength, yield stress and elongation at break were monitored, also. The tests were done on the 0.7 mm thick sheet metal within the temperature range 20 to 700°C.

  11. Cast, heat-resistant austenitic stainless steels having reduced alloying element content

    Energy Technology Data Exchange (ETDEWEB)

    Muralidharan, Govindarajan [Knoxville, TN; Sikka, Vinod Kumar [Oak Ridge, TN; Maziasz, Philip J [Oak Ridge, TN; Pankiw, Roman I [Greensburg, PA

    2010-07-06

    A cast, austenitic steel composed essentially of, expressed in weight percent of the total composition, about 0.4 to about 0.7 C, about 20 to about 30 Cr, about 20 to about 30 Ni, about 0.5 to about 1 Mn, about 0.6 to about 2 Si, about 0.05 to about 1 Nb, about 0.05 to about 1 W, about 0.05 to about 1.0 Mo, balance Fe, the steel being essentially free of Ti and Co, the steel characterized by at least one microstructural component selected from the group consisting of MC, M.sub.23C.sub.6, and M(C, N).

  12. Cast, heat-resistant austenitic stainless steels having reduced alloying element content

    Energy Technology Data Exchange (ETDEWEB)

    Muralidharan, Govindarajan [Knoxville, TN; Sikka, Vinod Kumar [Oak Ridge, TN; Maziasz, Philip J [Oak Ridge, TN; Pankiw, Roman I [Greensburg, PA

    2011-08-23

    A cast, austenitic steel composed essentially of, expressed in weight percent of the total composition, about 0.4 to about 0.7 C, about 20 to about 30 Cr, about 20 to about 30 Ni, about 0.5 to about 1 Mn, about 0.6 to about 2 Si, about 0.05 to about 1 Nb, about 0.05 to about 1 W, about 0.05 to about 1.0 Mo, balance Fe, the steel being essentially free of Ti and Co, the steel characterized by at least one microstructural component selected from the group consisting of MC, M.sub.23C.sub.6, and M(C, N).

  13. Atomic-scale decoration for improving the pitting corrosion resistance of austenitic stainless steels

    Science.gov (United States)

    Zhou, Y. T.; Zhang, B.; Zheng, S. J.; Wang, J.; San, X. Y.; Ma, X. L.

    2014-01-01

    Stainless steels are susceptible to the localized pitting corrosion that leads to a huge loss to our society. Studies in the past decades confirmed that the pitting events generally originate from the local dissolution in MnS inclusions which are more or less ubiquitous in stainless steels. Although a recent study indicated that endogenous MnCr2O4 nano-octahedra within the MnS medium give rise to local nano-galvanic cells which are responsible for the preferential dissolution of MnS, effective solutions of restraining the cells from viewpoint of electrochemistry are being tantalizingly searched. Here we report such a galvanic corrosion can be greatly resisted via bathing the steels in Cu2+-containing solutions. This chemical bath generates Cu2−δS layers on the surfaces of MnS inclusions, invalidating the nano-galvanic cells. Our study provides a low-cost approach via an atomic scale decoration to improve the pitting corrosion resistance of stainless steels in a volume-treated manner. PMID:24398863

  14. Study of tensile test behavior of austenitic stainless steel type 347 seamless thin-walled tubes in cold worked condition

    Energy Technology Data Exchange (ETDEWEB)

    Terui, Clarice, E-mail: clarice.terui@marinha.mil.br [Centro Tecnológico da Marinha em São Paulo (CINA/CTMSP), Iperó, SP (Brazil). Centro Industrial Nuclear da Marinha; Lima, Nelson B. de, E-mail: nblima@ipen.br [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNE-SP), Sao Paulo, SP (Brazil)

    2017-07-01

    These austenitic stainless steel type 347 seamless thin-walled tubes are potential candidates to be used in fuel elements of nuclear power plants (as PWR - Pressurized Water Reactor). So, their metallurgical condition and mechanical properties, as the tensile strength and yield strength, normally are very restrict in demanding project and design requirements. Several full size tensile tests at room temperature and high temperature (315 deg C) were performed in these seamless tubes in cold-worked condition. The results of specified tensile and yield strengths were achieved but the elongation of the tube, in the geometry of the component, could not be measured at high temperature due to unconventional mode of rupture (helical mode without separation of parts). The average value of elongation was obtained from stress-strain curves of hot tensile tests and was around 5%. The results obtained in this research show that this behavior of the full size tensile test samples of thin-walled tube (wall thickness less than 0.5 mm) in high temperature (315°C) is due to the combination of the manufacturing process, the material (crystallographic structure and chemical composition) and the final geometry of the component. In other words, the strong crystallographic texture of material induced by tube drawing process in addition with the geometry of the component are responsible for the behavior in hot uniaxial tensile tests. (author)

  15. Nickel-based alloy/austenitic stainless steel dissimilar weld properties prediction on asymmetric distribution of laser energy

    Science.gov (United States)

    Zhou, Siyu; Ma, Guangyi; Chai, Dongsheng; Niu, Fangyong; Dong, Jinfei; Wu, Dongjiang; Zou, Helin

    2016-07-01

    A properties prediction method of Nickel-based alloy (C-276)/austenitic stainless steel (304) dissimilar weld was proposed and validated based on the asymmetric distribution of laser energy. Via the dilution level DC-276 (the ratio of the melted C-276 alloy), the relations between the weld properties and the energy offset ratio EC-276 (the ratio of the irradiated energy on the C-276 alloy) were built, and the effects of EC-276 on the microstructure, mechanical properties and corrosion resistance of dissimilar welds were analyzed. The element distribution Cweld and EC-276 accorded with the lever rule due to the strong convention of the molten pool. Based on the lever rule, it could be predicted that the microstructure mostly consists of γ phase in each weld, the δ-ferrite phase formation was inhibited and the intermetallic phase (P, μ) formation was promoted with the increase of EC-276. The ultimate tensile strength σb of the weld joint could be predicted by the monotonically increasing cubic polynomial model stemming from the strengthening of elements Mo and W. The corrosion potential U, corrosion current density I in the active region and EC-276 also met the cubic polynomial equations, and the corrosion resistance of the dissimilar weld was enhanced with the increasing EC-276, mainly because the element Mo could help form a steady passive film which will resist the Cl- ingress.

  16. Niobium carbo-nitride precipitation behavior in a high nitrogen 15Cr-15Ni heat resistant austenitic stainless steel

    Science.gov (United States)

    Ha, Vu The; Jung, Woo Sang

    2011-10-01

    A high nitrogen 15Cr-15Ni niobium-stabilized austenitic alloy has been produced and subjected to a special heat treatment consisting of 5 hours of solution treatment at 1270 °C followed by hot rolling, quenching and subsequent aging at temperatures of 700 °C to 800 °C. It was found that fine dispersion of nano-sized thermally stable primary Nb(C,N) precipitates had already formed in the as-cast condition. The particles were presented at all examined stages of the TMT process (as-homogenized, as-solution treated and as-aged conditions). Secondary precipitates Nb(C,N) were densely formed during subsequent aging; these precipitates had sizes of 4 nm to 5 nm. Both the primary and secondary Nb(C,N) particles showed excellent thermal stability within the temperature range of 700 °C to 800 °C. The creep properties of the studied alloy at 750 °C were superior when compared to those of commercial type 347 stainless steel.

  17. Effect of Long-Term Thermal Exposures on Microstructure and Impression Creep in 304HCu Grade Austenitic Stainless Steel

    Science.gov (United States)

    Dash, Manmath Kumar; Karthikeyan, T.; Mythili, R.; Vijayanand, V. D.; Saroja, S.

    2017-10-01

    This paper presents the results of microstructural evolution and mechanical properties in 304H Cu grade austenite stainless (SS 304HCu) during long-term exposure at high temperatures. The predicted phase composition as a function of temperature obtained using JMatPro® software was confirmed in conjunction with the microstructural evolution characterized by scanning and transmission electron microscopy. Microstructures revealed primary Nb(C,N), M23C6 precipitates at γ-grain boundaries, fine secondary Nb(C,N) intragranular carbides, and a uniform precipitation of <40-nm-sized spherical Cu-rich phase after thermal aging for 10,000 hours at 903 K (630 °C). The impression creep rate at 300 MPa increased by a factor of 20 between 873 K and 923 K (600 °C and 650 °C). The creep rate at 903 K (630 °C) was found to moderately reduce with aging time, signifying the role of Cu-rich phase in improving the creep resistance. The deformation zones and the recrystallization behavior of the plastic zone in creep tested specimen was assessed using Electron backscatter diffraction technique.

  18. Through-Thickness Residual Stress Profiles in Austenitic Stainless Steel Welds: A Combined Experimental and Prediction Study

    Science.gov (United States)

    Mathew, J.; Moat, R. J.; Paddea, S.; Francis, J. A.; Fitzpatrick, M. E.; Bouchard, P. J.

    2017-10-01

    Economic and safe management of nuclear plant components relies on accurate prediction of welding-induced residual stresses. In this study, the distribution of residual stress through the thickness of austenitic stainless steel welds has been measured using neutron diffraction and the contour method. The measured data are used to validate residual stress profiles predicted by an artificial neural network approach (ANN) as a function of welding heat input and geometry. Maximum tensile stresses with magnitude close to the yield strength of the material were observed near the weld cap in both axial and hoop direction of the welds. Significant scatter of more than 200 MPa was found within the residual stress measurements at the weld center line and are associated with the geometry and welding conditions of individual weld passes. The ANN prediction is developed in an attempt to effectively quantify this phenomenon of `innate scatter' and to learn the non-linear patterns in the weld residual stress profiles. Furthermore, the efficacy of the ANN method for defining through-thickness residual stress profiles in welds for application in structural integrity assessments is evaluated.

  19. CRADA NFE-08-01456 Evaluation of Alumina-Forming Austenitic Stainless Steel Alloys in Industrial Gas Turbines

    Energy Technology Data Exchange (ETDEWEB)

    Brady, Michael P [ORNL; Pint, Bruce A [ORNL; Unocic, Kinga A [ORNL; Yamamoto, Yukinori [ORNL; Kumar, Deepak [ORNL; Lipschutz, Mark D. [Solar Turbines, Inc.

    2011-09-01

    Oak Ridge National Laboratory (ORNL) and Solar Turbines Incorporated (Solar) participated in an in-kind cost share cooperative research and development agreement (CRADA) effort under the auspices of the Energy Efficiency and Renewable Energy (EERE) Technology Maturation Program to explore the feasibility for use of developmental ORNL alumina-forming austenitic (AFA) stainless steels as a material of construction for industrial gas turbine recuperator components. ORNL manufactured lab scale foil of three different AFA alloy compositions and delivered them to Solar for creep properties evaluation. One AFA composition was selected for a commercial trial foil batch. Both lab scale and the commercial trial scale foils were evaluated for oxidation and creep behavior. The AFA foil exhibited a promising combination of properties and is of interest for future scale up activities for turbine recuperators. Some issues were identified in the processing parameters used for the first trial commercial batch. This understanding will be used to guide process optimization of future AFA foil material production.

  20. Tensile deformation of 316L austenitic stainless steel using in-situ electron backscatter diffraction and crystal plasticity simulations

    Energy Technology Data Exchange (ETDEWEB)

    Sinha, Subhasis [Department of Materials Science and Engineering, Indian Institute of Technology, Kanpur 208016 (India); Szpunar, Jerzy A. [Department of Mechanical Engineering, University of Saskatchewan, 57 Campus Drive, Saskatoon, Saskatchewan, Canada S7N 5A9 (Canada); Kiran Kumar, N.A.P. [Materials Science Division, Oak Ridge National Laboratory Tennesse (United States); Gurao, N.P., E-mail: npgurao@iitk.ac.in [Department of Materials Science and Engineering, Indian Institute of Technology, Kanpur 208016 (India)

    2015-06-18

    In-situ electron backscatter diffraction of low stacking fault energy 316L austenitic stainless steel was carried out in tension to study the evolution of microstructure and micro-texture as a function of strain till fracture. The microstructure was characterized by extensive twinning throughout the deformation process. At low and intermediate strain, scattered areas of twinned regions are observed in the microstructure with <101> grains with higher Schmid factor showing extensive twinning. However, not all the grains with <101> orientation show twinning despite the higher Schmid factor during initial stages of deformation. However, the entire microstructure appeared uniformly twinned irrespective of the orientation of the parent grains near the fractured region. Twinning was also accompanied with evolution of intragranular misorientation and concomitant roughness evolution in the deformed state. It was observed that the grains with <100> orientation show higher roughness evolution and contribute to failure. Crystal plasticity simulations indicate that saturation in twinning leads to lower work hardening rate, ultimately leading to failure.

  1. TEM study of the nucleation of bubbles induced by He implantation in 316L industrial austenitic stainless steel

    Science.gov (United States)

    Jublot-Leclerc, S.; Lescoat, M.-L.; Fortuna, F.; Legras, L.; Li, X.; Gentils, A.

    2015-11-01

    10 keV He ions were implanted in-situ in a TEM into thin foils of 316L industrial austenitic stainless steel at temperatures ranging from 200 to 550 °C. As a result, overpressurized nanometric bubbles are created with density and size depending strongly on both the temperature and fluence of implantation. An investigation on their nucleation and growth is reported through a rigorous statistical analysis whose procedure, including the consideration of free surface effects, is detailed. In the parameter range considered, the results show that an increase of fluence promotes both the nucleation and growth of the bubbles whilst an increase of temperature enhances the growth of the bubbles at the expense of their nucleation. The confrontation of resulting activation energies with existing models for bubble nucleation enables the identification of the underlying mechanisms. In spite of slight differences resulting from different conditions of implantation among which the He concentration, He production rate and He/dpa ratio, it appears that the dominating mechanisms are the same as those obtained in metals in previous studies, which, in addition to corroborating literature results, shows the suitability of in-situ TEM experiments to simulate the production of helium in nuclear materials.

  2. Through-Thickness Residual Stress Profiles in Austenitic Stainless Steel Welds: A Combined Experimental and Prediction Study

    Science.gov (United States)

    Mathew, J.; Moat, R. J.; Paddea, S.; Francis, J. A.; Fitzpatrick, M. E.; Bouchard, P. J.

    2017-12-01

    Economic and safe management of nuclear plant components relies on accurate prediction of welding-induced residual stresses. In this study, the distribution of residual stress through the thickness of austenitic stainless steel welds has been measured using neutron diffraction and the contour method. The measured data are used to validate residual stress profiles predicted by an artificial neural network approach (ANN) as a function of welding heat input and geometry. Maximum tensile stresses with magnitude close to the yield strength of the material were observed near the weld cap in both axial and hoop direction of the welds. Significant scatter of more than 200 MPa was found within the residual stress measurements at the weld center line and are associated with the geometry and welding conditions of individual weld passes. The ANN prediction is developed in an attempt to effectively quantify this phenomenon of `innate scatter' and to learn the non-linear patterns in the weld residual stress profiles. Furthermore, the efficacy of the ANN method for defining through-thickness residual stress profiles in welds for application in structural integrity assessments is evaluated.

  3. On the mechanism for improved passivation by addition of molybdenum to austenitic stainless steels in O-phosphoric acid

    Energy Technology Data Exchange (ETDEWEB)

    Guenbour, A.; Faucheu, J.; Ben Bachir, A.

    1988-04-01

    In order to clarify the mechanism for increased corrosion resistance in O-phosphoric acid solutions by addition of molybdenum to 17Cr-13Ni stainless steel (SS), anodic curves polarization and electron spectroscopy for chemical analysis (ESCA) have been performed on the Mo-containing steels passivated in 40 wt% H/sub 3/PO/sub 4/ with chloride and fluoride ions as impurities. The addition of Mo to austenitic SS affects the nature and composition of the passive film. The studies by ESCA have shown that the passive film is formed in an overlap of two layers. The external layer contains phosphates and is rich in Mo(VI) and Si(IV). The improved resistance of SSs alloyed with Mo caused by that layer probably composed of silico-molybdic-hydrate complex, particularly stable in acidic pH. The similarity of results obtained between MO-alloyed steels and steels without Mo, but passivated in MoO/sub 4/ solutions, suggest that the protective layer is formed by soluble Mo compounds.

  4. Modelling the attenuation in the ATHENA finite elements code for the ultrasonic testing of austenitic stainless steel welds.

    Science.gov (United States)

    Chassignole, B; Duwig, V; Ploix, M-A; Guy, P; El Guerjouma, R

    2009-12-01

    Multipass welds made in austenitic stainless steel, in the primary circuit of nuclear power plants with pressurized water reactors, are characterized by an anisotropic and heterogeneous structure that disturbs the ultrasonic propagation and makes ultrasonic non-destructive testing difficult. The ATHENA 2D finite element simulation code was developed to help understand the various physical phenomena at play. In this paper, we shall describe the attenuation model implemented in this code to give an account of wave scattering phenomenon through polycrystalline materials. This model is in particular based on the optimization of two tensors that characterize this material on the basis of experimental values of ultrasonic velocities attenuation coefficients. Three experimental configurations, two of which are representative of the industrial welds assessment case, are studied in view of validating the model through comparison with the simulation results. We shall thus provide a quantitative proof that taking into account the attenuation in the ATHENA code dramatically improves the results in terms of the amplitude of the echoes. The association of the code and detailed characterization of a weld's structure constitutes a remarkable breakthrough in the interpretation of the ultrasonic testing on this type of component.

  5. Influence of the solution temperature on the corrosion behavior of an austenitic stainless steel in phosphoric acid medium

    Energy Technology Data Exchange (ETDEWEB)

    Ibanez-Ferrandiz, M.V.; Blasco-Tamarit, E.; Garcia-Garcia, D.M.; Garcia-Anton, J. [Valencia Univ. Politecnica, Dept. de Ingenieria Quimica y Nuclear. ETSI Industriales, Valencia (Spain); Guenbour, A.; Bakour, S.; Benckokroun, A. [University Mohammed V-Agdal, Lab. Corrosion-Electrochimie, Faculty of Sciences, Rabat (Morocco)

    2009-07-01

    The objective of the present work is to study the effect of the solution temperature on the corrosion resistance of a highly alloyed austenitic stainless steel (UNS N08031) used as base metal, the welded metal obtained by TIG (Tungsten Inert Gas) welding using a Nickel-base alloy (UNS N06059) as filler metal, and the Heat Affected Zone (HAZ) of the base metal. The materials were tested in 5.5 M phosphoric acid solution at 25 C, 40 C, 60 C and 80 C. Open Circuit Potential tests and potentiodynamic anodic polarization curves have been carried out to obtain information about the electrochemical behavior of the materials. Corrosion potentials and corrosion current densities were obtained from Tafel analysis. The critic potentials and passivation current densities of the studied materials were also analyzed. The galvanic corrosion generated by the electrical contact between the welded metal, the base metal and the HAZ, was estimated from the polarisation diagrams according to the Mixed Potential Theory. The samples were etched to study their microstructure by Optical Microscopy. Results demonstrated that the corrosion potential values shift to more anodic potentials as temperature increases. The corrosion current densities and the passive current densities increased with temperature. Open circuit potential values were located in the passive zone of the potentiodynamic curves, which means that the materials passivated spontaneously. (authors)

  6. Effects of strain-induced martensite and its reversion on the magnetic properties of AISI 201 austenitic stainless steel

    Science.gov (United States)

    Souza Filho, I. R.; Sandim, M. J. R.; Cohen, R.; Nagamine, L. C. C. M.; Hoffmann, J.; Bolmaro, R. E.; Sandim, H. R. Z.

    2016-12-01

    Strain-induced martensite (SIM) and its reversion in a cold-rolled AISI 201 austenitic stainless steel was studied by means of magnetic properties, light optical (LOM) and scanning electron (SEM) microscopy, electron backscatter diffraction (EBSD), texture measurements, and Vickers microhardness testing. According to Thermo-calc© predictions, the BCC phase (residual δ-ferrite and SIM) is expected to be stable until 600 °C. The current material was cold rolled up to 60% thickness reduction and submitted to both isothermal and stepwise annealing up to 800 °C. Magnetic measurements were taken during annealing (in situ) of the samples and also for their post mortem conditions. The Curie temperatures (Tc) of residual δ-ferrite and SIM have similar values between 550 and 600 °C. Besides Tc, the focused magnetic parameters were saturation magnetization (Ms), remanent magnetization (MR), and coercive field (Hc). SIM reversion was found to occur in the range of 600-700 °C in good agreement with Thermo-calc© predictions. The microstructures of the material, annealed at 600 and 700 °C for 1 h, were investigated via EBSD. Microtexture measurements for these samples revealed that the texture components were mainly those found for the 60% cold rolled material. This is an evidence that the SIM reversion occurred by an athermal mechanism.

  7. Aging precipitation behavior and its influence on mechanical properties of Mn18Cr18N austenitic stainless steel

    Science.gov (United States)

    Qin, Fengming; Li, Yajie; He, Wenwu; Zhao, Xiaodong; Chen, Huiqin

    2017-11-01

    The aging precipitation behavior in Mn18Cr18N austenitic stainless steel was investigated at temperatures from 600 °C to 900 °C. During isothermal aging treatment, the primary precipitate was Cr2N with a = 0.478 nm and c = 0.444 nm, and it preferentially nucleates along initial grain boundaries and gradually grows towards the interior of grains in discontinuous cellular way. Meanwhile, a small amount of granular face-centred cubic M23C6 with a = 1.066 nm also were observed, which mainly form along grain boundaries. The effect of these precipitates on mechanical properties of the alloy was studied. It was found that precipitates result in degeneration of the matrix hardness. Meanwhile, the SEM morphologies of aged tensile sample show that the brittle fracture predominates during deformation, i.e. the fracture mode transforms from intergranular fracture to transgranular fracture with the increasing of aging time. Compared with the solution-treated sample, the strength of the aged tensile samples slightly decreases and plasticity remarkably deteriorates.

  8. Effects of reversion and recrystallization on microstructure and mechanical properties of Nb-alloyed low-Ni high-Mn austenitic stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Kisko, A., E-mail: anna.kisko@oulu.fi [Centre for Advanced Steels Research, University of Oulu, P.O. Box 4200, 90014 Oulu (Finland); Hamada, A.S. [Centre for Advanced Steels Research, University of Oulu, P.O. Box 4200, 90014 Oulu (Finland); Metallurgy and Materials Engineering Department, Faculty of Petroleum and Mining Engineering, Suez University, P.O. Box 43721, Suez (Egypt); Talonen, J. [Outokumpu Oyj, P.O. Box 140, FI-02201 Espoo (Finland); Porter, D.; Karjalainen, L.P. [Centre for Advanced Steels Research, University of Oulu, P.O. Box 4200, 90014 Oulu (Finland)

    2016-03-07

    The influence of reversion annealing on the microstructure and mechanical properties of an austenitic high-Mn low-Ni 15Cr–9Mn–1.1Ni–1.7Cu stainless steel with and without Nb alloying was investigated. The steel sheets were cold rolled to a 60% thickness reduction to obtain about 60% of strain-induced α'-martensite and subsequently annealed at temperatures between 700 and 1100 °C for 0.1–1000 s in order to revert the α'-martensite back to austenite and recrystallize the retained austenite. Microstructure evolution was studied using X-ray diffraction, magnetic measurements, optical microscopy and electron backscatter diffraction techniques. Mechanical properties were determined using microhardness measurements and tensile tests at room temperature. It was observed that reversion could be completed at 700 °C but then recrystallization of the retained austenite remained partial. At 800 °C, a non-uniform grain structure was obtained consisting of ultrafine-grained areas formed via α'-martensite reversion and coarser ones by recrystallization of the retained austenite, whereas at 900 °C a uniform austenite grain size in the range of 1–2 μm was obtained for all the steels. The non-uniform grain structures exhibited excellent combinations of strength and ductility. The major contribution to the strength is attributed to the refined grain size. The strain hardening rate was higher for the Nb-free steel, even though strain-induced α'-martensite fractions after fracture were slightly lower than in the Nb-alloyed steels.

  9. Optimization of CO2 laser cutting parameters on Austenitic type Stainless steel sheet

    Science.gov (United States)

    Parthiban, A.; Sathish, S.; Chandrasekaran, M.; Ravikumar, R.

    2017-03-01

    Thin AISI 316L stainless steel sheet widely used in sheet metal processing industries for specific applications. CO2 laser cutting is one of the most popular sheet metal cutting processes for cutting of sheets in different profile. In present work various cutting parameters such as laser power (2000 watts-4000 watts), cutting speed (3500mm/min - 5500 mm/min) and assist gas pressure (0.7 Mpa-0.9Mpa) for cutting of AISI 316L 2mm thickness stainless sheet. This experimentation was conducted based on Box-Behenken design. The aim of this work is to develop a mathematical model kerf width for straight and curved profile through response surface methodology. The developed mathematical models for straight and curved profile have been compared. The Quadratic models have the best agreement with experimental data, and also the shape of the profile a substantial role in achieving to minimize the kerf width. Finally the numerical optimization technique has been used to find out best optimum laser cutting parameter for both straight and curved profile cut.

  10. Study of the Corrosion Resistance of Austenitic Stainless Steels during Conversion of Waste to Biofuel.

    Science.gov (United States)

    Cabrini, Marina; Lorenzi, Sergio; Pastore, Tommaso; Pellegrini, Simone; Burattini, Mauro; Miglio, Roberta

    2017-03-22

    The paper deals with the corrosion behavior of stainless steels as candidate materials for biofuel production plants by liquefaction process of the sorted organic fraction of municipal solid waste. Corrosion tests were carried out on AISI 316L and AISI 304L stainless steels at 250 °C in a batch reactor during conversion of raw material to bio-oil (biofuel precursor), by exposing specimens either to water/oil phase or humid gas phase. General corrosion rate was measured by weight loss tests. The susceptibility to stress corrosion cracking was evaluated by means of U-bend specimens and slow stress rate tests at 10-6 or 10-5 s-1 strain rate. After tests, scanning electron microscope analysis was carried out to detect cracks and localized attacks. The results are discussed in relation with exposure conditions. They show very low corrosion rates strictly dependent upon time and temperature. No stress corrosion cracking was observed on U-bend specimens, under constant loading. Small cracks confined in the necking cone of specimens prove that stress corrosion cracking only occurred during slow strain rate tests at stresses exceeding the yield strength.

  11. Void-swelling and precipitation in a neutron-irradiated, niobium-stabilised austenitic stainless steel

    Science.gov (United States)

    Williams, T. M.; Titchmarsh, J. M.; Arkell, D. R.

    1982-06-01

    Unstressed specimens of FV548 niobium-stabilised austenitic steel in three heat-treatment conditions (1150°C solutiontreated, 20% cold-worked, and 850°C aged) have been neutron-irradiated in the Dounreay Fast Reactor in the temperature range 380°-738°C and to displacement doses of up to 30 dpa. The irradiated specimens have been examined using transmission electron microscopy and EDX techniques to establish the void-swelling and precipitation behaviour under neutron irradiation. Where possible, the observations are compared with results obtained on type 316 steel. The similarities and differences in the behaviour of the two steels are used in an attempt to understand the factors affecting the precipitation under irradiation and the void-swelling behaviour of FV548 and type 316 steels. Irradiation is shown to enhance the formation of some precipitate phases (e.g. G-phase and carbides of the M 6C type) while having no effect on others (e.g. Sigma phase and M 23C 6). It is concluded that fine intragranular dispersions of niobium carbide particles play a major role in suppressing void-swelling in neutron-irradiated FV548 steel at relatively high irradiation temperatures.

  12. Methodology for Estimating Thermal and Neutron Embrittlement of Cast Austenitic Stainless Steels During Service in Light Water Reactors

    Energy Technology Data Exchange (ETDEWEB)

    Chopra, O. K.; Rao, A. S.

    2016-04-28

    Cast austenitic stainless steel (CASS) materials, which have a duplex structure consisting of austenite and ferrite phases, are susceptible to thermal embrittlement during reactor service. In addition, the prolonged exposure of these materials, which are used in reactor core internals, to neutron irradiation changes their microstructure and microchemistry, and these changes degrade their fracture properties even further. This paper presents a revision of the procedure and correlations presented in NUREG/CR-4513, Rev. 1 (Aug. 1994) for predicting the change in fracture toughness and tensile properties of CASS components due to thermal aging during service in light water reactors (LWRs) at 280–330 °C (535–625 °F). The methodology is applicable to CF-3, CF-3M, CF-8, and CF-8M materials with a ferrite content of up to 40%. The fracture toughness, tensile strength, and Charpy-impact energy of aged CASS materials are estimated from known material information. Embrittlement is characterized in terms of room-temperature (RT) Charpy-impact energy. The extent or degree of thermal embrittlement at “saturation” (i.e., the minimum impact energy that can be achieved for a material after long-term aging) is determined from the chemical composition of the material. Charpy-impact energy as a function of the time and temperature of reactor service is estimated from the kinetics of thermal embrittlement, which are also determined from the chemical composition. The fracture toughness J-R curve for the aged material is then obtained by correlating RT Charpy-impact energy with fracture toughness parameters. A common “predicted lower-bound” J-R curve for CASS materials of unknown chemical composition is also defined for a given grade of material, range of ferrite content, and temperature. In addition, guidance is provided for evaluating the combined effects of thermal and neutron embrittlement of CASS materials used in the reactor core internal components. The correlations

  13. Study of structural modifications induced by ion implantation in austenitic stainless steel; Etude des modifications structurales induites par implantation ionique dans les aciers austenitiques

    Energy Technology Data Exchange (ETDEWEB)

    Dudognon, J

    2006-12-15

    Ion implantation in steels, although largely used to improve the properties of use, involves structural modifications of the surface layer, which remain still prone to controversies. Within this context, various elements (N, Ar, Cr, Mo, Ag, Xe and Pb) were implanted (with energies varying from 28 to 280 keV) in a 316LVM austenitic stainless steel. The implanted layer has a thickness limited to 80 nm and a maximum implanted element concentration lower than 10 % at. The analysis of the implanted layer by grazing incidence X ray diffraction highlights deformations of austenite lines, appearance of ferrite and amorphization of the layer. Ferritic phase which appears at the grain boundaries, whatever the implanted element, is formed above a given 'threshold' of energy (produced of fluency by the energy of an ion). The formation of ferrite as well as the amorphization of the implanted layer depends only on energy. In order to understand the deformations of austenite diffraction lines, a simulation model of these lines was elaborated. The model correctly describes the observed deformations (broadening, shift, splitting) with the assumption that the expansion of the austenitic lattice is due to the presence of implanted element and is proportional to the element concentration through a coefficient k'. This coefficient only depends on the element and varies linearly with its radius. (author)

  14. Interaction Between Second-Phase Particle Dissolution and Abnormal Grain Growth in an Austenitic Stainless Steel

    Directory of Open Access Journals (Sweden)

    J.C. Dutra

    2002-09-01

    Full Text Available The continuing development of stainless steels has resulted in complex steel compositions with substantial amounts of alloying elements. The benefits of such additions invariably come attached to unavoidable disadvantages. One of the most critical item is the potential microstructural instability of the material. Alloying elements may be in a supersaturated solid solution, in which the precipitation of carbides, nitrides, borides and intermetallic phases occurs in a wide range of temperatures. In order to dissolve the mentioned precipitates, solution annealing is commonly performed. However, at the temperature range in which this treatment is carried out, the onset of abnormal grain growth can occur. The interaction between the dissolution of these second-phase particles and the occurrence of abnormal grain growth is investigated in this work. This study also shows that the thermodynamics and the kinetics of dissolution of precipitates may be used to predict whether abnormal grain growth takes place.

  15. Depth distribution analysis of Martensitic transformations in Xe implanted austenitic stainless steel

    DEFF Research Database (Denmark)

    Johnson, E.; Gerritsen, E.; Chechenin, N.G.

    1989-01-01

    In recent years the implantation of noble gases in metals has been found to induce some exciting phenomena such as formation of inclusions containing solid gas at extremely high pressures. In stainless steels these inclusions are the origin of a stress-induced martensitic fcc → bcc phase...... crystals, the depth distribution of gas inclusions and defects can be directly observed. Besides microstructural details of the near surface region, this technique offers a well calibrated depth scale to be compared with that derived by RBS. Using X-ray diffraction on implanted single crystals, the solid...... epitaxial nature of the Xe inclusions, induced prior to the martensitic transformation, was established. The lattice constant obtained from the broad diffraction peak indicates that the pressure in the inclusions is ≈ 5 GPa....

  16. Changes in the passive layer of corrugated austenitic stainless steel of low nickel content due to exposure to simulated pore solutions

    Energy Technology Data Exchange (ETDEWEB)

    Bautista, A. [Departamento de Ciencia e Ingenieria de Materiales e Ingenieria Quimica, Universidad Carlos III de Madrid, Avda Universidad no. 30, 28911 Leganes, Madrid (Spain)], E-mail: mbautist@ing.uc3m.es; Blanco, G.; Velasco, F. [Departamento de Ciencia e Ingenieria de Materiales e Ingenieria Quimica, Universidad Carlos III de Madrid, Avda Universidad no. 30, 28911 Leganes, Madrid (Spain); Gutierrez, A.; Soriano, L. [Departamento de Fisica Aplicada and Instituto de Ciencia de Materiales Nicolas Cabrera, Universidad Autonoma de Madrid, Cantoblanco, 28049 Madrid (Spain); Palomares, F.J. [Instituto de Ciencia de Materiales de Madrid (ICMM), Consejo Superior de Investigaciones Cientificas (CSIC), Cantoblanco, Madrid (Spain); Takenouti, H. [UPR-15 du CNRS, UPMC, 4 place Jussieu, 75252 Paris Cedex 05 (France)

    2009-04-15

    In this work, changes undergone at the passive layer of a new type of corrugated austenitic stainless steel (low Ni, high Mn 204Cu type) when exposed to solutions simulating that contained in the pores of concrete have been studied. Changes in the nature of the passive layer have been characterized by X-ray photoelectronic spectroscopy (XPS) and electrochemical impedance spectroscopy (EIS). Particular focus has been put on the influence of the presence of chlorides and/or carbonation in the solution. Changes in the passive layer due to the passivation treatment that is often applied to corrugated stainless steels during manufacturing processes have also been considered. The results obtained on the 204Cu type steel have been compared with those obtained on more traditional, high Ni, austenitic AISI 304 grade and duplex SAF 2205 grade. During the immersion in simulated pore solutions, 204Cu type suffers more intense redox processes than other studied stainless steels. Moreover, it shows less Cr-rich protective passive layers in these media.

  17. Structural Transformations in Austenitic Stainless Steel Induced by Deuterium Implantation: Irradiation at 295 K

    Science.gov (United States)

    Morozov, Oleksandr; Zhurba, Volodymir; Neklyudov, Ivan; Mats, Oleksandr; Progolaieva, Viktoria; Boshko, Valerian

    2016-02-01

    Deuterium thermal desorption spectra were investigated on the samples of austenitic steel 18Cr10NiTi pre-implanted at 295 K with deuterium ions in the dose range from 8 × 1014 to 2.7 × 1018 D/cm2. The kinetics of structural transformation development in the steel layer was traced from deuterium thermodesorption spectra as a function of deuterium concentration. Three characteristic regions with different low rates of deuterium amount desorption as the implantation dose increases were revealed: I—the linear region of low implantation doses (up to 1 × 1017 D/cm2); II—the nonlinear region of medium implantation doses (1 × 1017 to 8 × 1017 D/cm2); III—the linear region of high implantation doses (8 × 1017 to 2.7 × 1018 D/cm2). During the process of deuterium ion irradiation, the coefficient of deuterium retention in steel varies in discrete steps. Each of the discrete regions of deuterium retention coefficient variation corresponds to different implanted-matter states formed during deuterium ion implantation. The low-dose region is characterized by formation of deuterium-vacancy complexes and solid-solution phase state of deuterium in the steel. The total concentration of the accumulated deuterium in this region varies between 2.5 and 3 at.%. The medium-dose region is characterized by the radiation-induced action on the steel in the presence of deuterium with the resulting formation of the energy-stable nanosized crystalline structure of steel, having a developed network of intercrystalline boundaries. The basis for this developed network of intercrystalline boundaries is provided by the amorphous state, which manifests itself in the thermodesorption spectra as a widely temperature-scale extended region of deuterium desorption (structure formation with a varying activation energy). The total concentration of the accumulated deuterium in the region of medium implantation doses makes 7 to 8 at.%. The resulting structure shows stability against the action of

  18. Alumina-Forming Austenitics: A New Approach to Thermal and Degradation Resistant Stainless Steels for Industrial Use

    Energy Technology Data Exchange (ETDEWEB)

    David A Helmick; John H Magee; Michael P Brady

    2012-05-31

    A series of developmental AFA alloys was selected for study based on: 25 Ni wt.% (alloys A-F), 20 wt% Ni (alloys G-H), and 12 Ni wt.% (alloys I-L). An emphasis in this work was placed on the lower alloy content direction for AFA alloys to reduce alloy raw material cost, rather than more highly alloyed and costly AFA alloys for higher temperature performance. Alloys A-D explored the effects of Al (3-4 wt.%) and C (0.05-0.2 wt.%) in the Fe-25Ni-14Cr-2Mn-2Mo-1W-1Nb wt.% base range; alloys E and F explored the effects of removing costly Mo and W additions in a Fe-25Ni-14Cr-4Al-2.5Nb-2Mn-0.2C base, alloys G and H examined Nb (1-2.5wt.%) and removal of Mo, W in a Fe-20Ni-14Cr-3Al-2Mn-0.2 C wt.% base; and alloys I-L examined effects of C (0.1-0.2 wt.%) and Mn (5-10 wt.%) on a low cost Fe-14Cr-12Ni-3Cu-2.5Al wt.% base (no Mo, W additions). Creep testing resulted in elemental trends that included the beneficial effect of higher carbon and lower niobium in 20-25%Ni AFA alloys and, the beneficial of lower Mn in 12%Ni AFA alloys. Corrosion tests in steam and sulfidation-oxidation environments showed, in general, these alloys were capable of a ten-fold improvement in performance when compared to conventional austenitic stainless steels. Also, corrosion test results in metal-dusting environments were promising and, warrant further investigation.

  19. Cluster dynamics modeling of the effect of high dose irradiation and helium on the microstructure of austenitic stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Brimbal, Daniel, E-mail: Daniel.brimbal@areva.com [AREVA NP, Tour AREVA, 1 Place Jean Millier, 92084 Paris La Défense (France); Fournier, Lionel [AREVA NP, Tour AREVA, 1 Place Jean Millier, 92084 Paris La Défense (France); Barbu, Alain [Alain Barbu Consultant, 6 Avenue Pasteur Martin Luther King, 78230 Le Pecq (France)

    2016-01-15

    A mean field cluster dynamics model has been developed in order to study the effect of high dose irradiation and helium on the microstructural evolution of metals. In this model, self-interstitial clusters, stacking-fault tetrahedra and helium-vacancy clusters are taken into account, in a configuration well adapted to austenitic stainless steels. For small helium-vacancy cluster sizes, the densities of each small cluster are calculated. However, for large sizes, only the mean number of helium atoms per cluster size is calculated. This aspect allows us to calculate the evolution of the microstructural features up to high irradiation doses in a few minutes. It is shown that the presence of stacking-fault tetrahedra notably reduces cavity sizes below 400 °C, but they have little influence on the microstructure above this temperature. The binding energies of vacancies to cavities are calculated using a new method essentially based on ab initio data. It is shown that helium has little effect on the cavity microstructure at 300 °C. However, at higher temperatures, even small helium production rates such as those typical of sodium-fast-reactors induce a notable increase in cavity density compared to an irradiation without helium. - Highlights: • Irradiation of steels with helium is studied through a new cluster dynamics model. • There is only a small effect of helium on cavity distributions in PWR conditions. • An increase in helium production causes an increase in cavity density over 500 °C. • The role of helium is to stabilize cavities via reduced emission of vacancies.

  20. TEM study of the nucleation of bubbles induced by He implantation in 316L industrial austenitic stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Jublot-Leclerc, S., E-mail: stephanie.jublot-leclerc@csnsm.in2p3.fr [CSNSM, Univ Paris-Sud, CNRS, Université Paris-Saclay, 91405 Orsay (France); Lescoat, M.-L. [EDF R& D, Groupe Métallurgie, Les Renardières, 77818 Moret sur Loing (France); Fortuna, F. [CSNSM, Univ Paris-Sud, CNRS, Université Paris-Saclay, 91405 Orsay (France); Legras, L. [EDF R& D, Groupe Métallurgie, Les Renardières, 77818 Moret sur Loing (France); Li, X.; Gentils, A. [CSNSM, Univ Paris-Sud, CNRS, Université Paris-Saclay, 91405 Orsay (France)

    2015-11-15

    10 keV He ions were implanted in-situ in a TEM into thin foils of 316L industrial austenitic stainless steel at temperatures ranging from 200 to 550 °C. As a result, overpressurized nanometric bubbles are created with density and size depending strongly on both the temperature and fluence of implantation. An investigation on their nucleation and growth is reported through a rigorous statistical analysis whose procedure, including the consideration of free surface effects, is detailed. In the parameter range considered, the results show that an increase of fluence promotes both the nucleation and growth of the bubbles whilst an increase of temperature enhances the growth of the bubbles at the expense of their nucleation. The confrontation of resulting activation energies with existing models for bubble nucleation enables the identification of the underlying mechanisms. In spite of slight differences resulting from different conditions of implantation among which the He concentration, He production rate and He/dpa ratio, it appears that the dominating mechanisms are the same as those obtained in metals in previous studies, which, in addition to corroborating literature results, shows the suitability of in-situ TEM experiments to simulate the production of helium in nuclear materials. - Highlights: • A rigorous TEM statistical analysis, including free surface effects, is reported. • Increasing He fluence promotes both the nucleation and growth of bubbles. • Increasing implantation temperature enhances the growth of bubbles. • Activation energies describing the evolution of the bubble population are obtained. • A He diffusion controlled nucleation through a replacement mechanism is suggested.

  1. Assessment of Creep Deformation, Damage, and Rupture Life of 304HCu Austenitic Stainless Steel Under Multiaxial State of Stress

    Science.gov (United States)

    Sahoo, K. C.; Goyal, Sunil; Parameswaran, P.; Ravi, S.; Laha, K.

    2018-01-01

    The role of the multiaxial state of stress on creep deformation and rupture behavior of 304HCu austenitic stainless steel was assessed by performing creep rupture tests on both smooth and notched specimens of the steel. The multiaxial state of stress was introduced by incorporating circumferential U-notches of different root radii ranging from 0.25 to 5.00 mm on the smooth specimens of the steel. Creep tests were carried out at 973 K over the stress range of 140 to 220 MPa. In the presence of notch, the creep rupture strength of the steel was found to increase with the associated decrease in rupture ductility. Over the investigated stress range and notch sharpness, the strengthening was found to increase drastically with notch sharpness and tended toward saturation. The fractographic studies revealed the mixed mode of failure consisting of transgranular dimples and intergranular creep cavitation for shallow notches, whereas the failure was predominantly intergranular for relatively sharper notches. Detailed finite element analysis of stress distribution across the notch throat plane on creep exposure was carried out to assess the creep failure of the material in the presence of notch. The reduction in von-Mises stress across the notch throat plane, which was greater for sharper notches, increased the creep rupture strength of the material. The variation in fracture behavior of the material in the presence of notch was elucidated based on the von-Mises, maximum principal, and hydrostatic stresses. Electron backscatter diffraction analysis of creep strain distribution across the notch revealed localized creep straining at the notch root for sharper notches. A master curve for predicting creep rupture life under the multiaxial state of stress was generated considering the representative stress having contributions from both the von-Mises and principal stress components of the stress field in the notch throat plane. Rupture ductility was also predicted based on the

  2. Effects of strain-induced martensite and its reversion on the magnetic properties of AISI 201 austenitic stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Souza Filho, I.R. [Escola de Engenharia de Lorena, University of Sao Paulo, 12602-810 Lorena (Brazil); Sandim, M.J.R., E-mail: msandim@demar.eel.usp.br [Escola de Engenharia de Lorena, University of Sao Paulo, 12602-810 Lorena (Brazil); Cohen, R.; Nagamine, L.C.C.M. [Instituto de Física, University of Sao Paulo, 05314-970 Sao Paulo (Brazil); Hoffmann, J. [Karlsruher Institut für Technologie, D-72061 Karlsruhe (Germany); Bolmaro, R.E. [Instituto de Física Rosario, CONICET-UNR, 2000 Rosario (Argentina); Sandim, H.R.Z. [Escola de Engenharia de Lorena, University of Sao Paulo, 12602-810 Lorena (Brazil)

    2016-12-01

    Strain-induced martensite (SIM) and its reversion in a cold-rolled AISI 201 austenitic stainless steel was studied by means of magnetic properties, light optical (LOM) and scanning electron (SEM) microscopy, electron backscatter diffraction (EBSD), texture measurements, and Vickers microhardness testing. According to Thermo-calc© predictions, the BCC phase (residual δ-ferrite and SIM) is expected to be stable until 600 °C. The current material was cold rolled up to 60% thickness reduction and submitted to both isothermal and stepwise annealing up to 800 °C. Magnetic measurements were taken during annealing (in situ) of the samples and also for their post mortem conditions. The Curie temperatures (T{sub c}) of residual δ-ferrite and SIM have similar values between 550 and 600 °C. Besides T{sub c}, the focused magnetic parameters were saturation magnetization (M{sub s}), remanent magnetization (M{sub R}), and coercive field (H{sub c}). SIM reversion was found to occur in the range of 600–700 °C in good agreement with Thermo-calc© predictions. The microstructures of the material, annealed at 600 and 700 °C for 1 h, were investigated via EBSD. Microtexture measurements for these samples revealed that the texture components were mainly those found for the 60% cold rolled material. This is an evidence that the SIM reversion occurred by an athermal mechanism. - Highlights: • H{sub c} and M{sub R}/M{sub S} ratio give information about distribution of strain-induced martensite. • According to Thermo-calc©, the BCC phase in AISI 201 steel is stable until 600 °C. • Thermo-calc predictions agrees with magnetic properties of AISI 201 steel. • Possible magnetic anisotropy induced by rolling in AISI 201 steel is investigated.

  3. Controlling Angular Distortion in Manual Metal Arc Welding of Austenitic Stainless Steels Using Back-step Technique

    Directory of Open Access Journals (Sweden)

    Abdul Sameea Jasim Abdul Zehra Jilabi

    2018-01-01

    Full Text Available Nowadays, austenitic stainless steels (A.S.S. have many industrial applications in the fields of chemical and petrochemical processing, marine, medicine, water treatment, petroleum refining, food and drinks processing, nuclear power generation etc. The secret behind this wide range of applications is the fact that A.S.S. have great corrosion resistance, high strength and scale resistance at elevated temperatures, good ductility at low temperatures approached to absolute zero in addition to notable weldability. On the other hand, manual metal arc (MMA is probably the most common process used for the welding of A.S.S. Unfortunately, MMA welding of A.S.S. could be associated with considerable distortion. Uncontrolled or excessive distortion usually increases the cost of the production process due to the high expense of rectification or replacing the weldment by a non-distorted one. MMA welding of A.S.S. was carried out using the back-step technique with various bead lengths, and without using this technique for comparison. Results have showed that the angular distortion was a function of the bead length in the back-step welding of A.S.S. The angular distortion decreased by (14.32% when the back-step technique was used with a (60 mm length for each bead, and by (41.08% when the bead length was (40 mm. On the other hand, it increased by (25% when the back-step technique was done with a (30 mm length for each bead.

  4. Laser shock peening without coating induced residual stress distribution, wettability characteristics and enhanced pitting corrosion resistance of austenitic stainless steel

    Science.gov (United States)

    Prabhakaran, S.; Kulkarni, Aniket; Vasanth, G.; Kalainathan, S.; Shukla, Pratik; Vasudevan, Vijay K.

    2018-01-01

    Low energy laser shock peening without coating (LSPwC) was conducted on AISI 304 austenitic stainless steel specimens with varying pulse densities or overlapping. Highest magnitude of compressive residual stress (CRS) was achieved for an optimized pulse density of 2500 pulses/cm2 (75% overlapping). The 2-D and 3-D topographical analysis were indicative of the fact that controlled roughening of the surface was achieved after the LSPwC process. After the LSPwC process, the hydrophilic unpeened surface was converted into the hydrophobic surface, thus decreasing the wettability characteristics of the surface. The X-ray diffraction (XRD) results reveal that there is a beginning of the martensite transformation and the rise in the intensity value of the peaks after LSPwC indicates the presence of compressive residual stresses induced in the specimen. The optical microscope and high-resolution transmission electron microscope results provided evidence of grain refinement and deformation induced refinement features such as multidirectional mechanical twinning, dislocations lines, micro shear cells and stacking faults in the near and sub-surface areas. The average hardness value of the LSPwC specimens was found to be increased by 28% more than the untreated specimen. The potentiodynamic polarization revealed that there was a considerable amount of increase in the pitting corrosion resistance after the LSPwC process, thus, supporting to extend the fatigue life of the specimen. The electrochemical impedance spectroscopic (EIS) analysis depicts that the LSPwC process supports the formation of the strong passivation layer in 3.5% NaCl solution.

  5. Permeability Study of Austenitic Stainless Steel Surfaces Produced by Selective Laser Melting

    Directory of Open Access Journals (Sweden)

    Emmanuel Segura-Cardenas

    2017-11-01

    Full Text Available Selective laser melting (SLM is emerging as a versatile process for fabricating different metal components with acceptable mechanical properties and geometrical accuracy. The process has been used in the manufacturing of several parts (e.g., aerospace or biomedical components, and offers the capability to tailor the performance of several surface and mechanical properties. In this work, permeability properties and surface roughness of stainless steel (SS316L surfaces were evaluated through experimentation with three different laser scanning patterns (chessboard, meander, and stripe, and different sloping angles between the fabricated surface and the laser beam incident on the process. Results showed that for each scanning pattern, the roughness decreased as the sloping angle increased consistently in all experimental trials. Furthermore, in the case of the permeability evaluation, the manufactured surfaces showed changes in properties for each series of experiments performed with different scanning patterns. The chessboard pattern showed a change of 67° to 107° in contact angle, while the meander and stripe patterns showed a variation in contact angle in a range of 65° to 85°. The different scanning strategies in the SLM process resulted in an alternative method for surface enhancement with different hydrophobicity properties, valuable for designing the most appropriate permeability characteristics for specific applications.

  6. Effects of stop-start features on residual stresses in a multipass austenitic stainless steel weld

    Energy Technology Data Exchange (ETDEWEB)

    Turski, M., E-mail: Mark.Turski@magnesium-elektron.com [School of Materials, University of Manchester, Grosvenor Street, Manchester M1 7HS (United Kingdom); Francis, J.A. [School of Materials, University of Manchester, Grosvenor Street, Manchester M1 7HS (United Kingdom)] [Materials Engineering, Open University, Walton Hall, Milton Keynes MK7 6AA (United Kingdom); Hurrell, P.R. [Rolls-Royce Plc., Raynesway, Derby DE21 7XX (United Kingdom); Bate, S.K. [Serco Technical Services, Birchwood Park, Warrington, Cheshire WA3 6GA (United Kingdom); Hiller, S. [Materials Engineering, Open University, Walton Hall, Milton Keynes MK7 6AA (United Kingdom); Withers, P.J. [School of Materials, University of Manchester, Grosvenor Street, Manchester M1 7HS (United Kingdom)

    2012-01-15

    In this article we describe experiments that characterise and quantify the localised perturbations in residual stress associated with both ramped and abrupt stop-start features in a multipass weld. Residual stress distributions in AISI Grade 304L/308L stainless steel groove-welded specimens, containing weld interruptions that were introduced in a controlled manner, have been characterised using both neutron diffraction and the incremental deep hole drilling method. The extent to which the localised stresses associated with the interruptions were annealed by overlayed passes was also assessed. The results suggest that, regardless of the type of interruption, there can be significant localised increases in residual stress if the stop-start feature is left exposed. If further weld passes are deposited, then the localised increases in stress are likely to persist if the interruption was abrupt, whereas for a ramped interruption they may be dissipated. - Highlights: Black-Right-Pointing-Pointer In this study the residual stress-field surrounding weld interruptions was measured. Black-Right-Pointing-Pointer Localised stresses were found to increase at weld interruptions. Black-Right-Pointing-Pointer Both ramped and abrupt weld interruptions were investigated. Black-Right-Pointing-Pointer After subsequent weld passes, localised stresses persisted for abrupt interruptions. Black-Right-Pointing-Pointer After subsequent weld passes, localised stresses dissipated for ramped interruptions.

  7. Low-temperature plasma nitriding of sintered PIM 316L austenitic stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Mendes, Aecio Fernando; Scheuer, Cristiano Jose; Joanidis, Ioanis Labhardt; Cardoso, Rodrigo Perito; Mafra, Marcio; Klein, Aloisio Nelmo; Brunatto, Silvio Francisco, E-mail: brunatto@ufpr.br [Universidade Federal do Parana (UFPR), Curitiba, PR (Brazil). Dept. de Engenharia Mecanica. Grupo de Tecnologia de Fabricacao Assistida pro Plasma e Metalurgia do Po

    2014-08-15

    This work reports experimental results on sintered PIM 316L stainless steel low-temperature plasma nitriding. The effect of treatment temperature and time on process kinetics, microstructure and surface characteristics of the nitrided samples were investigated. Nitriding was carried out at temperatures of 350, 380, 410 and 440 °C , and times of 4, 8 and 16 h, using a gas mixture composed by 60% N2 + 20% H2 + 20% Ar, at a gas flow rate of 5.00 X 10{sup 6} Nm{sup 3-1}, and a pressure of 800 Pa. The treated samples were characterized by scanning electron microscopy, X-ray diffractometry and microhardness measurements. Results indicate that low-temperature plasma nitriding is a diffusion controlled process. The calculated activation energy for nitrided layer growth was 111.4 kJmol{sup -1}. Apparently precipitation-free layers were produced in this study. It was also observed that the higher the treatment temperature and time the higher is the obtained surface hardness. Hardness up to 1343 HV{sub 0.025} was verified for samples nitrided at 440 °C. Finally, the characterization of the treated surface indicates the formation of cracks, which were observed in regions adjacent to the original pores after the treatment. (author)

  8. Ferrite Measurement in Austenitic and Duplex Stainless Steel Castings - Literature Review

    Energy Technology Data Exchange (ETDEWEB)

    Lundin, C.D.; Zhou, G.; Ruprecht, W.

    1999-08-01

    The ability to determine ferrite rapidly, accurately and directly on a finished casting, in the solution annealed condition, can enhance the acceptance, save on manufacturing costs and ultimately improve service performance of duplex stainless steel cast products. If the suitability of a non-destructive ferrite determination methodology can be demonstrated for standard industrial measurement instruments, the production of cast secondary standards for calibration of these instruments is a necessity. With these concepts in mind, a series of experiments were carried out to demonstrate, in a non-destructive manner, the proper methodology for determining ferrite content. The literature was reviewed, with regard to measurement techniques and vagaries, an industrial ferrite measurement round-robin was conducted, the effects of casting surface finish, preparation of the casting surface for accurate measurement and the evaluation of suitable means for the production of cast secondary standards for calibration were systematically investigated. The data obtained from this research program provides recommendations to insure accurate, repeatable and reproducible ferrite measurement and qualifies the Feritscope for field use on production castings.

  9. Ferrite Measurement in Austenitic and Duplex Stainless Steel Castings - Final Report

    Energy Technology Data Exchange (ETDEWEB)

    Lundin, C.D.; Zhou, G.; Ruprecht, W.

    1999-08-01

    The ability to determine ferrite rapidly, accurately and directly on a finished casting, in the solution annealed condition, can enhance the acceptance, save on manufacturing costs and ultimately improve service performance of duplex stainless steel cast products. If the suitability of a non-destructive ferrite determination methodology can be demonstrated for standard industrial measurement instruments, the production of cast secondary standards for calibration of these instruments is a necessity. With these concepts in mind, a series of experiments were carried out to demonstrate, in a non-destructive manner, the proper methodology for determining ferrite content. The literature was reviewed, with regard to measurement techniques and vagaries, an industrial ferrite measurement round-robin was conducted, the effects of casting surface finish, preparation of the casting surface for accurate measurement and the evaluation of suitable means for the production of cast secondary standards for calibration were systematically investigated. The data obtained from this research program provide recommendations to ensure accurate, repeatable, and reproducible ferrite measurement and qualifies the Feritscope for field use on production castings.

  10. Effect of cold working on biocompatibility of Ni-free high nitrogen austenitic stainless steels using Dalton's Lymphoma cell line

    Energy Technology Data Exchange (ETDEWEB)

    Talha, Mohd [Centre of Advanced Study, Department of Metallurgical Engineering, Indian Institute of Technology (Banaras Hindu University) Varanasi 221005, Uttar Pradesh (India); Kumar, Sanjay [Centre of Advanced Study, Department of Zoology, Banaras Hindu University, Varanasi 221005, Uttar Pradesh (India); Behera, C.K. [Centre of Advanced Study, Department of Metallurgical Engineering, Indian Institute of Technology (Banaras Hindu University) Varanasi 221005, Uttar Pradesh (India); Sinha, O.P., E-mail: opsinha.met@itbhu.ac.in [Centre of Advanced Study, Department of Metallurgical Engineering, Indian Institute of Technology (Banaras Hindu University) Varanasi 221005, Uttar Pradesh (India)

    2014-02-01

    The aims of the present work are to explore the effect of cold working on in-vitro biocompatibility of indigenized low cost Ni-free nitrogen containing austenitic stainless steels (HNSs) and to compare it with conventionally used biomedical grade, i.e. AISI 316L and 316LVM, using Dalton's Lymphoma (DL) cell line. The MTT assay [3-(4,5-dimethythiazol 2-yl)-2,5-diphenyltetrazolium bromide] was performed on DL cell line for cytotoxicity evaluation and cell adhesion test. As a result, it was observed that the HNS had higher cell proliferation and cell growth and it increases by increasing nitrogen content and degree of cold working. The surface wettability of the alloys was also investigated by water contact angle measurements. The value of contact angles was found to decrease with increase in nitrogen content and degree of cold working. This indicates that the hydrophilic character increases with increasing nitrogen content and degree of cold working which further attributed to enhance the surface free energy (SFE) which would be conducive to cell adhesion which in turn increases the cell proliferation. - Graphical abstract: Effect of cold working on in-vitro biocompatibility of indigenized Ni-free nitrogen bearing austenitic stainless steels was explored using Dalton's Lymphoma cell line. Cell proliferation and cell adhesion increase by increasing the degree of cold working and nitrogen content in steel indicating that indigenized material is more biocompatible and no negative effect of cold working on these steels. - Highlights: • Effect of cold working on biocompatibility of Ni-free austenitic stainless steels • Cell proliferation and adhesion increase with nitrogen and degree of cold working. • Contact angle values decrease with nitrogen and degree of cold working.

  11. Relationship between Microstructure and Corrosion Behavior of Martensitic High Nitrogen Stainless Steel 30Cr15Mo1N at Different Austenitizing Temperatures.

    Science.gov (United States)

    Jiang, Zhouhua; Feng, Hao; Li, Huabing; Zhu, Hongchun; Zhang, Shucai; Zhang, Binbin; Han, Yu; Zhang, Tao; Xu, Dake

    2017-07-27

    The relationship between microstructure and corrosion behavior of martensitic high nitrogen stainless steel 30Cr15Mo1N at different austenitizing temperatures was investigated by microscopy observation, electrochemical measurement, X-ray photoelectron spectroscopy analysis and immersion testing. The results indicated that finer Cr-rich M₂N dispersed more homogeneously than coarse M 23 C₆, and the fractions of M 23 C₆ and M₂N both decreased with increasing austenitizing temperature. The Cr-depleted zone around M 23 C₆ was wider and its minimum Cr concentration was lower than M₂N. The metastable pits initiated preferentially around coarse M 23 C₆ which induced severer Cr-depletion, and the pit growth followed the power law. The increasing of austenitizing temperature induced fewer metastable pit initiation sites, more uniform element distribution and higher contents of Cr, Mo and N in the matrix. In addition, the passive film thickened and Cr₂O₃, Cr 3+ and CrN enriched with increasing austenitizing temperature, which enhanced the stability of the passive film and repassivation ability of pits. Therefore, as austenitizing temperature increased, the metastable and stable pitting potentials increased and pit growth rate decreased, revealing less susceptible metastable pit initiation, larger repassivation tendency and higher corrosion resistance. The determining factor of pitting potentials could be divided into three stages: dissolution of M 23 C₆ (below 1000 °C), dissolution of M₂N (from 1000 to 1050 °C) and existence of a few undissolved precipitates and non-metallic inclusions (above 1050 °C).

  12. Intergranular corrosion testing of austenitic stainless steels in nitric acid solutions

    Energy Technology Data Exchange (ETDEWEB)

    Whillock, G.O.H.; Dunnett, B. F. [British Nuclear Fuels plc, BNFL, B170, Sellafield, Seascale, Cumbria CA20 1PG (United Kingdom)

    2004-07-01

    In hot strong nitric acid solutions, stainless steels exhibit intergranular corrosion. Corrosion rates are often measured from immersion testing of specimens manufactured from the relevant material (e.g. plate or pipe). The corrosion rates, measured from weight loss, are found to increase with time prior to reaching steady state, which can take thousands of hours to achieve. The apparent increase in corrosion rate as a function of time was found to be an artefact due to the surface area of the specimen's being used in the corrosion rate calculations, rather than that of the true area undergoing active corrosion i.e. the grain boundaries. The steady state corrosion rate coincided with the onset of stable grain dropping, where the use of the surface area of the specimen to convert the weight loss measurements to corrosion rates was found to be appropriate. This was confirmed by sectioning of the specimens and measuring the penetration depths. The rate of penetration was found to be independent of time and no induction period was observed. A method was developed to shorten considerably the testing time to reach the steady state corrosion rate by use of a pre-treatment that induces grain dropping. The long-term corrosion rates from specimens which were pre-treated was similar to that achieved after prolonged testing of untreated (i.e. initially ground) specimens. The presence of cut surfaces is generally unavoidable in the simple immersion testing of specimens in test solutions. However, inaccuracy in the results may occur as the measured corrosion rate is often influenced by the orientation of the microstructure, the highest rates typically being observed on the cut surfaces. Two methods are presented which allow deconvolution of the corrosion rates from immersion testing of specimens containing cut surfaces, thus allowing reliable prediction of the long-term corrosion rate of plate surfaces. (authors)

  13. Effect of welding process, type of electrode and electrode core diameter on the tensile property of 304L austenitic stainless steel

    Directory of Open Access Journals (Sweden)

    Akinlabi OYETUNJI

    2014-11-01

    Full Text Available The effect of welding process, type of electrode and electrode core diameter on the tensile property of AISI 304L Austenitic Stainless Steel (ASS was studied. The tensile strength property of ASS welded samples was evaluated. Prepared samples of the ASS were welded under these three various variables. Tensile test was then carried out on the welded samples. It was found that the reduction in ultimate tensile strength (UTS of the butt joint samples increases with increase in core diameter of the electrode. Also, the best electrode for welding 304L ASS is 308L stainless steel-core electrode of 3.2 mm core diameter. It is recommended that the findings of this work can be applied in the chemical, food and oil industries where 304L ASS are predominantly used.

  14. Influence of pre-deformation, sensitization and oxidation in high temperature water on corrosion resistance of AISI 304 stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Lv, Jinlong, E-mail: ljltsinghua@126.com [Beijing Key Laboratory of Fine Ceramics, Institute of Nuclear and New Energy Technology, Tsinghua University, Zhongguancun Street, Haidian District, Beijing 100084 (China); State Key Lab of New Ceramic and Fine Processing, Tsinghua University, Beijing 100084 (China); Liang, Tongxiang [Beijing Key Laboratory of Fine Ceramics, Institute of Nuclear and New Energy Technology, Tsinghua University, Zhongguancun Street, Haidian District, Beijing 100084 (China); State Key Lab of New Ceramic and Fine Processing, Tsinghua University, Beijing 100084 (China); Luo, Hongyun [Key Laboratory of Aerospace Materials and Performance (Ministry of Education), School of Materials Science and Engineering, Beijing University of Aeronautics and Astronautics, Xueyuan Road 37, Beijing 100191 (China)

    2016-12-01

    Highlights: • The pre-strain accelerated desensitization and sensitization for austenitic stainless steels. • Low temperature sensitization (carbide precipitation) induced α′-martensite. • The sensitization level could affect directly corrosion resistance of the oxide film. - Abstract: The effects of pre-deformation on sensitization of AISI 304 stainless steel were investigated by the double loop electrochemical potentiokinetic reactivation test. The effects of pre-deformation and sensitization on high temperature oxidized film formed in high temperature water were analyzed by a XRD and SEM. The electrochemical impedance spectroscopy at room temperature was used to study corrosion resistance of oxidized film. The point defect density of oxidized film was calculated by Mott–Schottky plots. The results showed that the value of the degree of sensitization first decreased and then slight increased with the increasing of engineering strain. Moreover, low temperature promoted to form sensitization induced “secondary” α′-martensite. The sample with 20% engineering strain had higher impedance value than other samples. The result was supported by further Mott–Schottky experiments. Considering increased α′-martensite with the increasing of strain, the results of the impedance were more consistent with values of the degree of sensitization.

  15. The Influence of Hydrogen on the Evolving Microstructure During Fatigue Crack Growth in Metastable and Stable Austenitic Stainless Steels

    Science.gov (United States)

    Nygren, Kelly Elizabeth

    The effect of high levels of internal hydrogen on the microstructure evolving during stage II fatigue crack growth was investigated through a series of tensile and fatigue studies in metastable (304) and stable (316, 316L) stainless steels. The first, a tensile study in 304 stainless steel, identified the underlying microstructure which resulted in the flat and quasi-cleavage features on the fracture surface of a hydrogen-charged tensile bar. The second study utilized single-edge notched tensile specimens loaded in fatigue, and compared the evolving microstructure ahead of a fatigue crack for cases of an uncharged, 10 wppm hydrogen-charged, and 104 wppm hydrogen-charged 304 and 316L alloy. The final fatigue study, a small fatigue crack growth study in round bars of 304 and 316, provided a contextual comparison of microstructures to previous results in literature. In the metastable 304 stainless steel, hydrogen is found to change the nature of the martensitic transformation and subsequent fracture path. This transformation is attributed to enhanced plasticity and hydrogen-dislocation interactions stabilizing the austenitic matrix and confining slip to particular close-packed planes. The martensite acts as a fast diffusion pathway for hydrogen, leading to final fracture along martensitic laths or cleavage planes. In 316L, the material deforms via slip and twinning and hydrogen does not induce a change in deformation mechanisms. Instead, the enhanced plasticity and hydrogen-dislocation interactions increase the degree of plasticity, leading to smaller dislocation cell sizes with thicker walls before the onset of twinning. The crack interacts with a heavily twinned structure superimposed on dislocation cells, resulting in a curvature of one twin-variant in the direction of crack growth and the formation of a refined region at the fracture surface. These structures are localized to the crack surface and limited in rotation in the presence of hydrogen. The presence of a

  16. Effect of Plastic Pre-straining on Residual Stress and Composition Profiles in Low-Temperature Surface-Hardened Austenitic Stainless Steel

    DEFF Research Database (Denmark)

    Bottoli, Federico; Christiansen, Thomas Lundin; Winther, Grethe

    2016-01-01

    The present work deals with the evaluation of the residual stress profiles in expanded austenite by applying grazing incidence X-ray diffraction (GI-XRD) combined with successive sublayer removal. Annealed and deformed (εeq=0.5) samples of stable stainless steel EN 1.4369 were nitrided or nitroca...... deformation in the steel prior to thermochemical treatment has a hardly measurable influence on the nitrogen-rich zone, while it has a measurable effect on the stresses and depth of the carbon-rich zone.......The present work deals with the evaluation of the residual stress profiles in expanded austenite by applying grazing incidence X-ray diffraction (GI-XRD) combined with successive sublayer removal. Annealed and deformed (εeq=0.5) samples of stable stainless steel EN 1.4369 were nitrided...... or nitrocarburized. The residual stress profiles resulting from the thermochemical low-temperature surface treatment were measured. The results indicate high-residual compressive stresses of several GPa’s in the nitrided region, while lower-compressive stresses are produced in the carburized case. Plastic...

  17. Investigation of the Effects of Solution Temperature on the Corrosion Behavior of Austenitic Low-Nickel Stainless Steels in Citric Acid using Impedance and Polarization Measurements

    Directory of Open Access Journals (Sweden)

    Mulimbayan Francis M.

    2015-01-01

    Full Text Available Stainless steels may be classified according to alloy microstructure – ferritic, austenitic, martensitic, duplex, and precipitation hardening grades. Among these, austenitic grade has the largest contribution to market due to the alloy’s numerous industrial and domestic applications. In this study, the corrosion behavior of low-Nickel stainless steel in citric acid was investigated using potentiodynamic polarization techniques and Electrochemical Impedance Spectroscopy (EIS. The corrosion current density which is directly related to corrosion rate was extracted from the generated anodic polarization curve. Increasing the temperature of the citric acid resulted to increased corrosion current densities indicating higher corrosion rates at initial corrosion condition. EIS was performed to generate Nyquist plots whose shape and size depicts the corrosion mechanism and corrosion resistance of the alloy in citric acid, respectively. All the generated Nyquist plots have depressed semi-circle shapes implying that corrosion process takes place with charge-transfer as the rate-determining step. Based from the extracted values of polarization resistance (Rp, the temperature of the solution has negative correlation with the corrosion resistance of the studied alloy.

  18. Effect of Aging Treatment on the Sensitization of Fe-Cr-Mn-N Stainless Steels

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jae Young; Park, Yong Soo [Yonsei University, Seoul (Korea, Republic of); Kim, Young Sik [Andong National University, Andong (Korea, Republic of)

    1999-02-15

    In this work, the effects of aging treatment on the precipitation and mechanical properties of Fe-Cr-Mn-N stainless steels were studied. Experimental alloys were designed by the change of Creq/Nieq ratio, and two kinds of alloys having a austenitic phase and a duplex(austenite + ferrite) phase were manufactured. Optical microscope, scanning electron microscope, transmission electron microscope, and XRD were used to identify the precipitates formed by aging treatment. Mechanical properties were measured using techniques of a hardness test, a tensile test, and an impact test. In austenitic Fe-Cr-Mn-N steel, carbide and/or nitride were first precipitated in grain boundary by aging and then the increased aging time made intragranular precipitations which showed lamellar structures and grew from grain boundary into grain. Hardness, yield strength, and tensile strength were slightly increased, and the elongation and impact energy were largely decreased by aging treatment. However, duplex stainless steel showed the ferrite decomposition to sigma phase and austenite Il phase as like in case of Fe-Cr-Ni steels. In case of duplex Fe-Cr-Mn-N steels, the effects of aging treatment on the hardness, yield strength, and tensile strength were relatively small, but its effects were strong on the decrease of elongation and impact energy.

  19. Microstructure and mechanical properties of 2024-T3 and 7075-T6 aluminum alloys and austenitic stainless steel 304 after being exposed to hydrogen peroxide

    Science.gov (United States)

    Sofyan, Nofrijon Bin Imam

    The effect of hydrogen peroxide used as a decontaminant agent on selected aircraft metallic materials has been investigated. The work is divided into three sections; bacterial attachment behavior onto an austenitic stainless steel 304 surface; effect of decontamination process on the microstructure and mechanical properties of aircraft metallic structural materials of two aluminum alloys, i.e. 2024-T3 and 7075-T6, and an austenitic stainless steel 304 as used in galley and lavatory surfaces; and copper dissolution rate into hydrogen peroxide. With respect to bacterial attachment, the results show that surface roughness plays a role in the attachment of bacteria onto metallic surfaces at certain extent. However, when the contact angle of the liquid on a surface increased to a certain degree, detachment of bacteria on that surface became more difficult. In its relation to the decontamination process, the results show that a corrosion site, especially on the austenitic stainless steel 304 weld and its surrounding HAZ area, needs more attention because it could become a source or a harborage of bio-contaminant agent after either incidental or intentional bio-contaminant delivery. On the effect of the decontamination process on the microstructure and mechanical properties of aircraft metallic structural materials, the results show that microstructural effects are both relatively small in magnitude and confined to a region immediately adjacent to the exposed surface. No systematic effect is found on the tensile properties of the three alloys under the conditions examined. The results of this investigation are promising with respect to the application of vapor phase hydrogen peroxide as a decontaminant agent to civilian aircraft, in that even under the most severe circumstances that could occur; only very limited damage was observed. The results from the dissolution of copper by concentrated liquid hydrogen peroxide showed that the rate of copper dissolution increased for

  20. Effect of the Temperature in the Mechanical Properties of Austenite, Ferrite and Sigma Phases of Duplex Stainless Steels Using Hardness, Microhardness and Nanoindentation Techniques

    Directory of Open Access Journals (Sweden)

    Gorka Argandoña

    2017-06-01

    Full Text Available The aim of this work is to study the hardness of the ferrite, austenite and sigma phases of a UNS S32760 superduplex stainless steel submitted to different thermal treatments, thus leading to different percentages of the mentioned phases. A comparative study has been performed in order to evaluate the resulting mechanical properties of these phases by using hardness, microhardness and nanoindentation techniques. In addition, optical microscopy, scanning electron microscopy (SEM and X-ray diffraction (XRD have been also used to identify their presence and distribution. Finally, the experimental results have shown that the resulting hardness values were increased as a function of a longer heat treatment duration which it is associated to the formation of a higher percentage of the sigma phase. However, nanoindentation hardness measurements of this sigma phase showed lower values than expected, being a combination of two main factors, namely the complexity of the sigma phase structure as well as the surface finish (roughness.

  1. Modelling Cr depletion under a growing Cr2O3 layer on austenitic stainless steel: the influence of grain boundary diffusion

    DEFF Research Database (Denmark)

    Hansson, Anette Nørgaard; Hattel, Jesper Henri; Dahl, Kristian Vinter

    2009-01-01

    The oxidation behaviour of austenitic stainless steels in the temperature range 723–1173K is strongly influenced by the grain size of the oxidizing alloy. In this work the evolution of the concentration profiles of Cr, Ni and Fe in the substrate below a growing Cr2O3 layer is simulated...... according to a parabolic rate law as a consequence of rate limiting diffusion of Cr cations through the oxide layer; the retraction of the oxide/alloy interface associated with the removal of Cr atoms from the substrate is included in the calculations. Numerically, the movement of the oxide/alloy interface...... is formulated such that the initial mesh can be used throughout the calculation. The calculated concentration profiles of the alloying elements emphasize the importance of grain boundaries in supplying Cr from the alloy to the growing oxide layer. For temperatures of 823 and 923K the simulations predict...

  2. Use of the Larson-Miller parameter to study the influence of ageing on the hardness of cold-worked austenitic stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Vasudevan, M. (Materials Development Division, Indira Gandhi Centre for Atomic Research, Kalpakkam 603102 (India)); Venkadesan, S. (Materials Development Division, Indira Gandhi Centre for Atomic Research, Kalpakkam 603102 (India)); Sivaprasad, P.V. (Materials Development Division, Indira Gandhi Centre for Atomic Research, Kalpakkam 603102 (India)); Mannan, S.L. (Materials Development Division, Indira Gandhi Centre for Atomic Research, Kalpakkam 603102 (India))

    1994-08-01

    The Larson-Miller parameter (L-M parameter) was used for studying the influence of thermal ageing on hardness of cold-worked titanium-modified 15Cr-15Ni-2.2Mo austenitic stainless steel, which is commonly referred to as alloy D-9. The samples were given 15-22.5% prior cold work and aged in the temperature range 873-1223 K for durations ranging from 0.25-4800 h. Using a non-linear regression analysis of hardness data as a function of cold-work level and ageing conditions, the optimum cold-work level for alloy D-9 has been determined to be 20%. ((orig.)). Letter-to-the-editor

  3. Effects of long-term thermal aging on the stress corrosion cracking behavior of cast austenitic stainless steels in simulated PWR primary water

    Science.gov (United States)

    Li, Shilei; Wang, Yanli; Wang, Hui; Xin, Changsheng; Wang, Xitao

    2016-02-01

    The stress corrosion cracking (SCC) behavior of cast austenitic stainless steels of unaged and thermally aged at 400 °C for as long as 20,000 h were studied by using a slow strain rate testing (SSRT) system. Spinodal decomposition in ferrite during thermal aging leads to hardening in ferrite and embrittlement of the SSRT specimen. Plastic deformation and thermal aging degree have a great influence on the oxidation rate of the studied material in simulated PWR primary water environments. In the SCC regions of the aged SSRT specimen, the surface cracks, formed by the brittle fracture of ferrite phases, are the possible locations for SCC. In the non-SCC regions, brittle fracture of ferrite phases also occurs because of the effect of thermal aging embrittlement.

  4. Modelling the evolution of composition-and stress-depth profiles in austenitic stainless steels during low-temperature nitriding

    DEFF Research Database (Denmark)

    Jespersen, Freja Nygaard; Hattel, Jesper Henri; Somers, Marcel A. J.

    2016-01-01

    . In the present paper solid mechanics was combined with thermodynamics and diffusion kinetics to simulate the evolution of composition-depth and stress-depth profiles resulting from nitriding. The model takes into account a composition-dependent diffusion coefficient of nitrogen in expanded austenite, short range...

  5. Solidification Behavior and Weldability of Dissimilar Welds Between a Cr-Free, Ni-Cu Welding Consumable and Type 304L Austenitic Stainless Steel

    Science.gov (United States)

    Sowards, Jeffrey W.; Liang, Dong; Alexandrov, Boian T.; Frankel, Gerald S.; Lippold, John C.

    2012-04-01

    The solidification behavior of a Cr-free welding consumable based on the Ni-Cu system was evaluated in conjunction with Type 304L stainless steel. The weld metal microstructure evolution was evaluated with optical and secondary electron microscopy, energy dispersive spectroscopy, X-ray diffraction, button melting, and thermodynamic (CALPHAD-based) modeling. Solidification partitioning patterns showed that higher dilutions of the filler metal by Type 304L increased segregation of Ti, Cu, and Si to interdendritic regions. Button melting experiments showed a widening of the solidification temperature range with increasing dilution because of the expansion of the austenite solidification range and formation of Ti(C,N) via a eutectic reaction. The model predictions showed good correlation with button melting experiments and were used to evaluate the nature of the Ti(C,N) precipitation reaction. Solidification cracking susceptibility of the weld metal was shown to increase with dilution of 304L stainless steel based on testing conducted with the cast pin tear test. The increase in cracking susceptibility is associated with expansion of the solidification temperature range and the presence of eutectic liquid at the end of solidification that wets solidification grain boundaries.

  6. In vitro response of human peripheral blood mononuclear cells to AISI 316L austenitic stainless steel subjected to nitriding and collagen coating treatments.

    Science.gov (United States)

    Stio, Maria; Martinesi, Maria; Treves, Cristina; Borgioli, Francesca

    2015-02-01

    Surface modification treatments can be used to improve the biocompatibility of austenitic stainless steels. In the present research two different modifications of AISI 316L stainless steel were considered, low temperature nitriding and collagen-I coating, applied as single treatment or in conjunction. Low temperature nitriding produced modified surface layers consisting mainly of S phase, which enhanced corrosion resistance in PBS solution. Biocompatibility was assessed using human peripheral blood mononuclear cells (PBMC) in culture. Proliferation, lactate dehydrogenase (LDH) levels, release of cytokines (TNF-α, IL-1β, IL-12, IL-10), secretion of metalloproteinase (MMP)-9 and its inhibitor TIMP-1, and the gelatinolytic activity of MMP-9 were determined. While the 48-h incubation of PBMC with all the sample types did not negatively influence cell proliferation, LDH and MMP-9 levels, suggesting therefore a good biocompatibility, the release of the pro-inflammatory cytokines was always remarkable when compared to that of control cells. However, in the presence of the nitrided and collagen coated samples, the release of the pro-inflammatory cytokine IL-1β decreased, while that of the anti-inflammatory cytokine IL-10 increased, in comparison with the untreated AISI 316L samples. Our results suggest that some biological parameters were ameliorated by these surface treatments of AISI 316L.

  7. Modelling the evolution of composition-and stress-depth profiles in austenitic stainless steels during low-temperature nitriding

    DEFF Research Database (Denmark)

    Jespersen, Freja Nygaard; Hattel, Jesper Henri; Somers, Marcel A. J.

    2016-01-01

    . In the present paper solid mechanics was combined with thermodynamics and diffusion kinetics to simulate the evolution of composition-depth and stress-depth profiles resulting from nitriding. The model takes into account a composition-dependent diffusion coefficient of nitrogen in expanded austenite, short range...... that accompanies the dissolution of high nitrogen contents in expanded austenite. An intriguing phenomenon during low-temperature nitriding is that the residual stresses evoked by dissolution of nitrogen in the solid state, affect the thermodynamics and the diffusion kinetics of nitrogen dissolution...... ordering (trapping) of nitrogen atoms by chromium atoms, and the effect of composition-induced stress on surface concentration and diffusive flux. The effect of plasticity and concentration-dependence of the yield stress was also included....

  8. Reaction between B{sub 4}C and austenitic stainless steel in oxidizing atmosphere at temperatures below 1673 K

    Energy Technology Data Exchange (ETDEWEB)

    Sasaki, Ryosuke; Ueda, Shigeru, E-mail: tie@tagen.tohokku.ac.jp; Kim, Sun-Joong; Gao, Xu; Kitamura, Shin-ya

    2015-11-15

    Synopsis: The control rod of a light water nuclear reactor is constructed of a pole comprising stainless steel filled with a boron carbide (B{sub 4}C) core. To appraise the stability of this control rod in the event of a severe accident, the reactions of the system of B{sub 4}C and grade 304 austenitic stainless steel (SS) were observed at 1473 K in Ar, air, and a mixture of both. To clarify the reaction mechanism and the influence of the oxygen partial pressure, the weight change ratio was monitored and differential thermal analysis was performed at the temperature range from room temperature to 1673 K to monitor the reaction under controlled oxygen partial pressure. The results showed that there was no direct reaction between B{sub 4}C and SS. When the temperature was higher than the melting point of B{sub 2}O{sub 3} (743 K), the molten B{sub 2}O{sub 3} formed by oxidation of B{sub 4}C covered the surface of SS by spreading wetting. This B{sub 2}O{sub 3} layer functioned to transport oxygen from the atmosphere to SS, leading to accelerated oxidation of SS. As a result, a Fe–Cr–Ni–B–O oxide phase covered the surface of SS. Oxygen continuously entered the oxide phase with prolonged reaction time, and oxides such as Fe{sub 2}O{sub 3}, Fe{sub 3}O{sub 4}, and FeOx–Cr{sub 2}O{sub 3} were found on the outer layer. Therefore, in the presence of B{sub 2}O{sub 3} formed by oxidation of B{sub 4}C, the oxidation of SS was accelerated below the eutectic temperature of the Fe–C system. - Highlights: • The reactions of the system of B{sub 4}C and grade 304 austenitic stainless steel (SS) were studied at 1473 K. • The molten B{sub 2}O{sub 3} formed by oxidation of B{sub 4}C covered the surface of SS by spreading wetting at the temperature above 743 K. • In the presence of B{sub 2}O{sub 3}, the oxidation of SS was accelerated.

  9. Imposed potential measurement to evaluate the pitting corrosion resistance and the galvanic behaviour of a highly alloyed austenitic stainless steel and its weldment in a LiBr solution at temperatures up to 150ºC

    OpenAIRE

    Blasco Tamarit, María Encarnación; García García, Dionisio Miguel; García Antón, José

    2011-01-01

    Pitting corrosion resistance and galvanic behaviour of Alloy 31, a highly alloyed austenitic stainless steel (UNS N08031), and its weldment were studied in a heavy brine LiBr solution 1080 g/l at different temperatures (75–150 °C) using electrochemical techniques. The Mixed Potential Theory was used to evaluate the galvanic corrosion between the base and welded metals. Cyclic potentiodynamic curves indicate that high temperatures make passivation and repassivation of pits difficult, because t...

  10. Influence of Plastic Deformation on Low-Temperature Surface Hardening of Austenitic Stainless Steel by Gaseous Nitriding

    DEFF Research Database (Denmark)

    Bottoli, Federico; Winther, Grethe; Christiansen, Thomas Lundin

    2015-01-01

    This article addresses an investigation of the influence of plastic deformation on low-temperature surface hardening by gaseous nitriding of two commercial stainless steels: EN 1.4369 and AISI 304. The materials were plastically deformed to several levels of equivalent strain by conventional tens...

  11. Welding hot cracking in an austenitic stainless steel; Fissuration a chaud en soudage d'un acier inoxydable austenitique

    Energy Technology Data Exchange (ETDEWEB)

    Kerrouault, N

    2001-07-01

    The occurrence of hot cracking is linked to several conditions, in particular, the composition of the material and the local strains due to clambering. The aim of this study is to better analyse the implied mechanisms and to lead to a local thermomechanical criterion for hot cracking. The example studied is an AISI 321-type stainless steel (X10CrNiTi18-12) strongly prone to cracking. Two weldability tests are studied: - the first one consists in carrying out a fusion line by the TIG process on a thin sheet. In the case of the defect occurrence, the crack is longitudinal and follows the back of the molten bath. The influence of the operating conditions welding (speed, welding heat input, width test sample) is studied. - the second one is the Varestraint test. It is widely used to evaluate the sensitivity of a material to hot cracking. It consists in loading the material by bending during a fusion line by the TIG process and in characterising the defects quantity (length, number). Various thermal and mechanical instrumentation methods were used. The possibilities of a local instrumentation instrumentation being limited because of the melting, the experimental results were complemented by a numerical modelling whose aim is to simulate the thermomechanical evolution of the loading thanks to the finite element analysis code ABAQUS. First, the heat input for thermal simulation is set by the use of an inverse method in order to optimise the energy deposit mode during welding in the calculation. Then, the mechanical simulation needs the input of a constitutive law that fits the mechanical behaviour over a wide temperature range from ambient to melting temperature. Thus, a mechanical characterization is performed by selecting strain values and strain rates representative of what the material undergoes during the tests. The results come from tensile and compressive tests and allow to settle an elasto-visco-plastic constitutive law over temperatures up to liquidus. Once

  12. Effect of sigma phase in the repassivation potential of austenitic-ferritic stainless steel SEW 410 Nr. 14517; Efeito da fase sigma no potencial de repassivacao do aco inoxidavel austeno-ferritico SEW 410 Nr. 14517

    Energy Technology Data Exchange (ETDEWEB)

    Itman Filho, A.; Pimenta, C.C.; Santos, C.M.L. [Instituto Federal do Espirito Santo, Vitoria (Brazil)], e-mail: andrei@ifes.edu.br; Casteletti, L.C. [Escola de Engenharia de Sao Carlos - EESC/USP, SP (Brazil)

    2010-07-01

    The austenitic-ferritic stainless steels, due to the optimum compromise between mechanical properties and corrosion resistance, are being used in many applications, as chemical and oil industries. In the oil exploitation, the effect of erosion-corrosion in acid environment is responsible for the increment in the equipment maintenance costs. Regarding the interest in researches of deep water oil exploitation, the proposal of this study was to evaluate the effect of the heat treatment at 850 degree C of the austenitic-ferritic stainless steel SEW 410 Nr.14517. Microstructural characterizations, microhardness measurements of the phases and corrosion tests were accomplished to evaluate the samples. The pitting potential values were obtained by galvanostatic tests in H{sub 2}SO{sub 4} acid solution. The results showed that the volumetric percentages of sigma phase increased while the ferritic phase percentages decreased, when the heat treatment time increased. The sigma phase promoted hardness increase with little corrosion resistance decrease in the austenitic-ferritic stainless steel, too. (author)

  13. Low temperature surface hardening of stainless steel; the role of plastic deformation

    DEFF Research Database (Denmark)

    Bottoli, Federico; Jespersen, Freja Nygaard; Hattel, Jesper Henri

    2016-01-01

    Thermochemical surface engineering by nitriding of austenitic stainless steel transforms the surface zone into expanded austenite, which improves the wear resistance of the stainless steel while preserving the stainless behavior. As a consequence of the thermochemical surface engineering, huge re...

  14. Qualification of phased array ultrasonic examination on T-joint weld of austenitic stainless steel for ITER vacuum vessel

    Energy Technology Data Exchange (ETDEWEB)

    Kim, G.H. [ITER Korea, National Fusion Research Institute, Daejeon 305-333 (Korea, Republic of); Park, C.K., E-mail: love879@hanmail.net [ITER Korea, National Fusion Research Institute, Daejeon 305-333 (Korea, Republic of); Jin, S.W.; Kim, H.S.; Hong, K.H.; Lee, Y.J.; Ahn, H.J.; Chung, W. [ITER Korea, National Fusion Research Institute, Daejeon 305-333 (Korea, Republic of); Jung, Y.H.; Roh, B.R. [Hyundai Heavy Industries Co. Ltd., Ulsan 682-792 (Korea, Republic of); Sa, J.W.; Choi, C.H. [ITER Organization, Route de Vinon-sur-Verdon, CS 90 046, 13067 St. Paul Lez Durance Cedex (France)

    2016-11-01

    Highlights: • PAUT techniques has been developed by Hyundai Heavy Industries Co., LTD (HHI) and Korea Domestic Agency (KODA) to verify and settle down instrument calibration, test procedures, image processing, and so on. As the first step of development for PAUT technique, Several dozens of qualification blocks with artificial defects, which are parallel side drilled hole, embedded lack of fusion, embedded repair weld notch, and so on, have been designed and fabricated to simulate all potential defects during welding process. Real UT qualification group-1 for T-joint weld was successfully conducted in front of ANB inspector. • In this paper, remarkable progresses of UT qualification are presented for ITER vacuum vessel. - Abstract: Full penetration welding and 100% volumetric examination are required for all welds of pressure retaining parts of the ITER Vacuum Vessel (VV) according to RCC-MR Code and French Order of Nuclear Pressure Equipment (ESPN). The NDE requirement is one of important technical issues because radiographic examination (RT) is not applicable to many welding joints. Therefore the ultrasonic examination (UT) has been selected as an alternative method. Generally the UT on the austenitic welds is regarded as a great challenge due to the high attenuation and dispersion of the ultrasonic signal. In this paper, Phased array ultrasonic examination (PAUT) has been introduced on double sided T-shape austenitic welds of the ITER VV as a major NDE method as well as RT. Several dozens of qualification blocks with artificial defects, which are parallel side drilled hole, embedded lack of fusion, embedded repair weld notch, embedded parallel vertical notch, and so on, have been designed and fabricated to simulate all potential defects during welding process. PAUT techniques on the thick austenitic welds have been developed taking into account the acceptance criteria. Test procedure including calibration of equipment is derived and qualified through

  15. Feasibility of surface-coated friction stir welding tools to join AISI 304 grade austenitic stainless steel

    OpenAIRE

    A.K. Lakshminarayanan; C.S. Ramachandran; V. Balasubramanian

    2014-01-01

    An attempt is made to develop the tools that are capable enough to withstand the shear, impact and thermal forces that occur during friction stir welding of stainless steels. The atmospheric plasma spray and plasma transferred arc hardfacing processes are employed to deposit refractory ceramic based composite coatings on the Inconel 738 alloy. Five different combinations of self-fluxing alloy powder and 60% ceramic reinforcement particulate mixtures are used for coating. The best friction sti...

  16. The corrosion and stress corrosion cracking behavior of a novel alumina-forming austenitic stainless steel in supercritical water

    Science.gov (United States)

    Sun, Hongying; Yang, Haijie; Wang, Man; Giron-Palomares, Benjamin; Zhou, Zhangjian; Zhang, Lefu; Zhang, Guangming

    2017-02-01

    The general corrosion and stress corrosion behavior of Fe-27Ni-15Cr-5Al-2Mo-0.4Nb alumina-forming austenitic (AFA) steel were investigated in supercritical water under different conditions. A double layer oxide structure was formed: a Fe-rich outer layer (Fe2O3 and Fe3O4) and an Al-Cr-rich inner layer. And the inner layer has a low growth rate with exposing time, which is good for improvement of corrosion resistance. Additionally, some internal nodular Al-Cr-rich oxides were also observed, which resulted in a local absence of inner layer. Stress corrosion specimens exhibited a combination of high strength, good ductility and low susceptibility. The stress strength and elongation was reduced by increasing temperature and amount of dissolved oxygen. In addition, the corresponding susceptibility was increased with decreased temperatures and increased oxygen contents.

  17. Optimal design for laser beam butt welding process parameter using artificial neural networks and genetic algorithm for super austenitic stainless steel

    Science.gov (United States)

    Sathiya, P.; Panneerselvam, K.; Soundararajan, R.

    2012-09-01

    Laser welding input parameters play a very significant role in determining the quality of a weld joint. The joint quality can be defined in terms of properties such as weld bead geometry, mechanical properties and distortion. Therefore, mechanical properties should be controlled to obtain good welded joints. In this study, the weld bead geometry such as depth of penetration (DP), bead width (BW) and tensile strength (TS) of the laser welded butt joints made of AISI 904L super austenitic stainless steel were investigated. Full factorial design was used to carry out the experimental design. Artificial Neural networks (ANN) program was developed in MatLab software to establish the relationships between the laser welding input parameters like beam power, travel speed and focal position and the three responses DP, BW and TS in three different shielding gases (Argon, Helium and Nitrogen). The established models were used for optimizing the process parameters using Genetic Algorithm (GA). Optimum solutions for the three different gases and their respective responses were obtained. Confirmation experiment has also been conducted to validate the optimized parameters obtained from GA.

  18. Improved creep strength and creep ductility of type 347 austenitic stainless steel through the self-healing effect of boron for creep cavitation

    Science.gov (United States)

    Laha, K.; Kyono, J.; Sasaki, T.; Kishimoto, S.; Shinya, N.

    2005-02-01

    Composition of type 347 austenitic stainless steel was modified with the addition of boron and cerium. An improvement of creep strength coupled with creep ductility of the steel was observed with boron and cerium additions. The observation of enhanced precipitation of carbonitrides in boron-containing steel over that of boron-free steel may in part contribute to the increase in creep strength. Both grain boundary sliding and nucleation and growth of intergranular creep cavities were found to be suppressed in steel-containing boron. This results in an increase in creep strength and creep ductility. Auger electron spectroscopic analysis of the chemistry of creep cavity surfaces (exposed by breaking the creep-exposed steel specimen at liquid nitrogen temperature under impact loading) revealed the segregation of elemental boron on the creep cavity surface. Boron segregation, on the creep cavity surface in the absence of sulfur contamination, suppressed the cavity growth and provided the steel with a self-healing effect for creep cavitation. Cerium additions enabled boron to segregate on the cavity surface by effectively removing the traces of free sulfur in the matrix by the formation of ceriumoxysulfide (Ce2O2S).

  19. Cultures and co-cultures of human blood mononuclear cells and endothelial cells for the biocompatibility assessment of surface modified AISI 316L austenitic stainless steel.

    Science.gov (United States)

    Stio, Maria; Martinesi, Maria; Treves, Cristina; Borgioli, Francesca

    2016-12-01

    Samples of AISI 316L austenitic stainless steel were subjected either to grinding and polishing procedure, or to grinding and then low temperature glow-discharge nitriding treatment, or to grinding, nitriding and subsequently coating with collagen-I. Nitrided samples, even if only ground, show a higher corrosion resistance in PBS solution, in comparison with ground and polished AISI 316L. Biocompatibility was evaluated in vitro by incubating the samples with either peripheral blood mononuclear cells (PBMC) or human umbilical vein endothelial cells (HUVEC), tested separately or in co-culture. HUVEC-PBMC co-culture and co-incubation of HUVEC with PBMC culture medium, after the previous incubation of PBMC with metallic samples, allowed to determine whether the incubation of PBMC with the different samples might affect HUVEC behaviour. Many biological parameters were considered: cell proliferation, release of cytokines, matrix metalloproteinases (MMPs) and sICAM-1, gelatinolytic activity of MMPs, and ICAM-1 protein expression. Nitriding treatment, with or without collagen coating of the samples, is able to ameliorate some of the biological parameters taken into account. The obtained results point out that biocompatibility may be successfully tested in vitro, using cultures of normal human cells, as blood and endothelial cells, but more than one cell line should be used, separately or in co-culture, and different parameters should be determined, in particular those correlated with inflammatory phenomena. Copyright © 2016 Elsevier B.V. All rights reserved.

  20. Dissolution corrosion of 316L austenitic stainless steels in contact with static liquid lead-bismuth eutectic (LBE) at 500 °C

    Science.gov (United States)

    Lambrinou, Konstantina; Charalampopoulou, Evangelia; Van der Donck, Tom; Delville, Rémi; Schryvers, Dominique

    2017-07-01

    This work addresses the dissolution corrosion behaviour of 316L austenitic stainless steels. For this purpose, solution-annealed and cold-deformed 316L steels were simultaneously exposed to oxygen-poor (<10-8 mass%) static liquid lead-bismuth eutectic (LBE) for 253-3282 h at 500 °C. Corrosion was consistently more severe for the cold-drawn steels than the solution-annealed steel, indicating the importance of the steel thermomechanical state. The thickness of the dissolution-affected zone was non-uniform, and sites of locally-enhanced dissolution were occasionally observed. The progress of LBE dissolution attack was promoted by the interplay of certain steel microstructural features (grain boundaries, deformation twin laths, precipitates) with the dissolution corrosion process. The identified dissolution mechanisms were selective leaching leading to steel ferritization, and non-selective leaching; the latter was mainly observed in the solution-annealed steel. The maximum corrosion rate decreased with exposure time and was found to be inversely proportional to the depth of dissolution attack.

  1. Fatigue strain-life behavior of carbon and low-alloy steels, austenitic stainless steels, and Alloy 600 in LWR environments

    Energy Technology Data Exchange (ETDEWEB)

    Keisler, J.; Chopra, O.K.; Shack, W.J. [Argonne National Lab., IL (United States)

    1995-08-01

    The existing fatigue strain vs. life (S-N) data, foreign and domestic, for carbon and low-alloy steels, austenitic stainless steels, and Alloy 600 used in the construction of nuclear power plant components have been compiled and categorized according to material, loading, and environmental conditions. Statistical models have been developed for estimating the effects of the various service conditions on the fatigue life of these materials. The results of a rigorous statistical analysis have been used to estimate the probability of initiating a fatigue crack. Data in the literature were reviewed to evaluate the effects of size, geometry, and surface finish of a component on its fatigue life. The fatigue S-N curves for components have been determined by adjusting the probability distribution curves for smooth test specimens for the effect of mean stress and applying design margins to account for the uncertainties due to component size/geometry and surface finish. The significance of the effect of environment on the current Code design curve and on the proposed interim design curves published in NUREG/CR-5999 is discussed. Estimations of the probability of fatigue cracking in sample components from BWRs and PWRs are presented.

  2. Influence of Material Model on Prediction Accuracy of Welding Residual Stress in an Austenitic Stainless Steel Multi-pass Butt-Welded Joint

    Science.gov (United States)

    Deng, Dean; Zhang, Chaohua; Pu, Xiaowei; Liang, Wei

    2017-04-01

    Both experimental method and numerical simulation technology were employed to investigate welding residual stress distribution in a SUS304 steel multi-pass butt-welded joint in the current study. The main objective is to clarify the influence of strain hardening model and the yield strength of weld metal on prediction accuracy of welding residual stress. In the experiment, a SUS304 steel butt-welded joint with 17 passes was fabricated, and the welding residual stresses on both the upper and bottom surfaces of the middle cross section were measured. Meanwhile, based on ABAQUS Code, an advanced computational approach considering different plastic models as well as annealing effect was developed to simulate welding residual stress. In the simulations, the perfect plastic model, the isotropic strain hardening model, the kinematic strain hardening model and the mixed isotropic-kinematic strain hardening model were employed to calculate the welding residual stress distributions in the multi-pass butt-welded joint. In all plastic models with the consideration of strain hardening, the annealing effect was also taken into account. In addition, the influence of the yield strength of weld metal on the simulation result of residual stress was also investigated numerically. The conclusions drawn by this work will be helpful in predicting welding residual stresses of austenitic stainless steel welded structures used in nuclear power plants.

  3. Development and application of specially-focused ultrasonic transducers to location and sizing of defects in 75 mm- to 127 mm-thick austenitic stainless steel weld metals

    Energy Technology Data Exchange (ETDEWEB)

    Dalder, E.N.C.; Benson, S.; McKinley, B.J.; Carodiskey, T.

    1992-08-01

    Special UT transducer parts, capable of focusing incident signals within a 25 mm {times} 25 mm {times} 25 mm volume in an austenitic stainless weld metal at depths that varied from 25 mm to 127 mm, were developed and demonstrated to be capable of detecting a defect with cross section equivalent to that of a 4.76 mm-dia flat-bottom hole. Defect length sizing could be accomplished to {plus_minus}50% for 100% of the time and to {plus_minus}25% on selected defect types as follows: porosity groups, 100%; cracks, 67%; combined slag and porosity, 60%; and linear slag indications, 59%. Extensive linear elastic-fracture-mechanics analyses were performed to establish allowable defect sizes at functions of stress, based on a cyclic-life criterion of 10{sup 3} full power cycles of the MFTF-B magnet system. These defect sizes were used to determine which UT indicating were to be removed and repaired and which were to be retained and their recorded sizes and locations.

  4. Analytical modeling of the thermomechanical behavior of ASTM F-1586 high nitrogen austenitic stainless steel used as a biomaterial under multipass deformation.

    Science.gov (United States)

    Bernardes, Fabiano R; Rodrigues, Samuel F; Silva, Eden S; Reis, Gedeon S; Silva, Mariana B R; Junior, Alberto M J; Balancin, Oscar

    2015-06-01

    Precipitation-recrystallization interactions in ASTM F-1586 austenitic stainless steel were studied by means of hot torsion tests with multipass deformation under continuous cooling, simulating an industrial laminating process. Samples were deformed at 0.2 and 0.3 at a strain rate of 1.0s(-1), in a temperature range of 900 to 1200°C and interpass times varying from 5 to 80s. The tests indicate that the stress level depends on deformation temperature and the slope of the equivalent mean stress (EMS) vs. 1/T presents two distinct behaviors, with a transition at around 1100°C, the non-recrystallization temperature (Tnr). Below the Tnr, strain-induced precipitation of Z-phase (NbCrN) occurs in short interpass times (tpass<30s), inhibiting recrystallization and promoting stepwise stress build-up with strong recovery, which is responsible for increasing the Tnr. At interpass times longer than 30s, the coalescence and dissolution of precipitates promote a decrease in the Tnr and favor the formation of recrystallized grains. Based on this evidence, the physical simulation of controlled processing allows for a domain refined grain with better mechanical properties. Copyright © 2015 Elsevier B.V. All rights reserved.

  5. Interaction between recrystallization and strain-induced precipitation in a high Nb- and N-bearing austenitic stainless steel: Influence of the interpass time

    Energy Technology Data Exchange (ETDEWEB)

    Silva, M.B.R., E-mail: marianabdrs@gmail.com [Department of Materials Engineering, UFSCar, Via Washington Luis, Km 235, 13565-905 São Carlos, SP (Brazil); Gallego, J. [Department of Mechanical Engineering, UNESP, Avenida Brasil, 56, 15385-000 Ilha Solteira, SP (Brazil); Cabrera, J.M. [Department of Materials Science and Metallurgical Engineering, Polytechnic University of Catalunya, Avenida Diagonal 647, 08028 Barcelona (Spain); Fundacio CTM Centre Tecnologic, Plaza de la Ciencia 2, 08243 Manresa (Spain); Balancin, O. [Department of Materials Engineering, UFSCar, Via Washington Luis, Km 235, 13565-905 São Carlos, SP (Brazil); Jorge, A.M., E-mail: moreira@dema.ufscar.br [Department of Materials Engineering, UFSCar, Via Washington Luis, Km 235, 13565-905 São Carlos, SP (Brazil)

    2015-06-18

    In this work, we studied the influence of the interpass time (20 and 5 s) on the interaction between recrystallization and strain-induced precipitation occurring during multiple passes' deformations under continuous cooling conditions in a high niobium- and nitrogen-bearing austenitic stainless steel (ISO 5832-9). The correlation between microstructure evolution and hot mechanical properties was performed by physical simulation using hot torsion tests. The microstructure evolution was analyzed by optical microscopy, transmission electron microscopy and electron back scattered diffraction (EBSD). This technique indicated that dynamic recrystallization occurred at the first passes promoting an excellent grain refinement. On the other hand, shorter interpass time (5 s) allowed higher volume fraction of smallest precipitates than larger interpass time (20 s). After soaking, only TiNbN precipitates were found, whereas, Z-phase (CrNbN) and NbN were formed during thermomechanical processing. Particles with sizes between 20 and 50 nm were effective to pin grain boundaries and dislocations.

  6. Ultrasonic Phased Array Evaluations Of Implanted And In-Situ Grown Flaws In Cast Austenitic Stainless Steel Pressurizer Surge Line Piping

    Energy Technology Data Exchange (ETDEWEB)

    Crawford, Susan L.; Cinson, Anthony D.; Moran, Traci L.; Prowant, Matthew S.; Diaz, Aaron A.; Anderson, Michael T.

    2011-07-31

    A set of circumferentially oriented thermal fatigue cracks (TFCs) were implanted into three cast austenitic stainless steel (CASS) pressurizer (PZR) surge-line specimen welds (pipe-to-elbow configuration) that were salvaged from a U.S. commercial nuclear power plant that had not been operated. Thus, these welds were fabricated using vintage CASS materials that were formed in the 1970s. Additionally, in-situ grown TFCs were placed in the adjacent CASS base material of one of these specimens. Ultrasonic phased-array responses from both types of flaws (implanted and in-situ grown) were analyzed for detection and characterization based on sizing and signal-to-noise determination. Multiple probes were employed covering the 0.8 to 2.0 MHz frequency range. To further validate the Pacific Northwest National Laboratory (PNNL) findings, an independent in-service inspection (ISI) supplier evaluated the flaws with their American Society of Mechanical Engineers (ASME) Code, Section XI, Appendix VIII-qualified procedure. The results obtained by PNNL personnel compared favorably to the ISI supplier results. All examined flaws were detected and sized within the ASME Code-allowable limits.

  7. Friction Welding For Cladding Applications: Processing, Microstructure and Mechanical Properties of Inertia Friction Welds of Stainless Steel to Low Carbon Steel and Evaluation of Wrought and Welded Austenitic Stainless Steels for Cladding Applications in Acidchloride Service

    Science.gov (United States)

    Switzner, Nathan

    -state mixing. Thirdly, the corrosion resistance of multiple austenitic stainless steels (types 304, 316, and 309) processed in varying ways was compared for acid chloride environments using advanced electrochemical techniques. Physical simulation of fusion claddings and friction weld claddings (wrought stainless steels) was used for sample preparation to determine compositional and microstructural effects. Pitting resistance correlated firstly with Cr content, with N and Mo additions providing additional benefits. The high ferrite fraction of as-welded samples reduced their corrosion resistance. Wrought type 309L outperformed as-welded type 309L in dissolved mass loss and reverse corrosion rate from the potentiodynamic scan in 1.0 N HCl/3.5% NaCl solution. Electrochemical impedance results indicated that wrought 309L and 316L developed a corrosion resistant passive film more rapidly than other alloys in 0.1 N HCl/3.5% NaCl, and also performed well in long term (160-day) corrosion testing in the same environment. Fourthly, to prove the concept of internal CR lining by friction welding, a conical work piece of 304L stainless steel was friction welded internally to 1018 steel.

  8. The corrosion behaviour of austenitic and duplex stainless steels in artificial saliva with the addition of fluoride

    Energy Technology Data Exchange (ETDEWEB)

    Kocijan, Aleksandra, E-mail: Aleksandra.Kocijan@imt.s [Institute of Metals and Technology, Lepi pot 11, 1000 Ljubljana (Slovenia); Merl, Darja Kek [Jozef Stefan Institute, Jamova 39, 1000 Ljubljana (Slovenia); Jenko, Monika [Institute of Metals and Technology, Lepi pot 11, 1000 Ljubljana (Slovenia)

    2011-02-15

    Research highlights: The corrosion behaviour of AISI 316L and 2205 DSS in orthodontics. The increased passive range for DSS 2205 compared to AISI 316L in artificial saliva. Higher R{sub p} values of DSS compared to AISI 316L in artificial saliva. The main constituent of the passive layers on DSS at the OCP in saliva was Cr-oxide. DSS 2205 is suitable for orthodontic applications in artificial saliva. - Abstract: The evolution of the passive films on 2205 duplex stainless steel (2205 DSS) and AISI 316L stainless steel in artificial saliva, and with the addition of fluoride, was studied using electrochemical impedance spectroscopy (EIS) and potentiodynamic measurements. The extent of the passive range increased for the 2205 DSS compared to the AISI 316L in both solutions. The formation of the passive film was studied by EIS at the open-circuit potential (OCP). The passive layers were studied at the OCP by X-ray photoelectron spectroscopy (XPS). The passive films on both materials predominantly contained Cr-oxides, whereas the Fe species were markedly depleted.

  9. Development of Cast Alumina-forming Austenitic Stainless Steel Alloys for use in High Temperature Process Environments

    Energy Technology Data Exchange (ETDEWEB)

    Muralidharan, Govindarajan [ORNL; Yamamoto, Yukinori [ORNL; Brady, Michael P [ORNL; Pint, Bruce A [ORNL; Pankiw, Roman [Duraloy Technologies Inc; Voke, Don [Duraloy Technologies Inc

    2015-01-01

    There is significant interest in the development of alumina-forming, creep resistant alloys for use in various industrial process environments. It is expected that these alloys can be fabricated into components for use in these environments through centrifugal casting and welding. Based on the successful earlier studies on the development of wrought versions of Alumina-Forming Austenitic (AFA) alloys, new alloy compositions have been developed for cast products. These alloys achieve good high-temperature oxidation resistance due to the formation of protective Al2O3 scales while multiple second-phase precipitation strengthening contributes to excellent creep resistance. This work will summarize the results on the development and properties of a centrifugally cast AFA alloy. This paper highlights the strength, oxidation resistance in air and water vapor containing environments, and creep properties in the as-cast condition over the temperature range of 750°C to 900°C in a centrifugally cast heat. Preliminary results for a laboratory cast AFA composition with good oxidation resistance at 1100°C are also presented.

  10. Technical Letter Report Assessment of Ultrasonic Phased Array Inspection Method for Welds in Cast Austenitic Stainless Steel Pressurizer Surge Line Piping JCN N6398, Task 1B

    Energy Technology Data Exchange (ETDEWEB)

    Diaz, Aaron A.; Cinson, Anthony D.; Crawford, Susan L.; Mathews, Royce; Moran, Traci L.; Anderson, Michael T.

    2009-07-28

    Research is being conducted for the U.S. Nuclear Regulatory Commission (NRC) at the Pacific Northwest National Laboratory (PNNL) to assess the effectiveness and reliability of advanced nondestructive examination (NDE) methods for the inspection of light water reactor components. The scope of this research encompasses primary system pressure boundary materials including cast austenitic stainless steels (CASS); dissimilar metal welds; piping with corrosion-resistant cladding; weld overlays, inlays and onlays; and far-side examinations of austenitic piping welds. A primary objective of this work is to evaluate various NDE methods to assess their ability to detect, localize, and size cracks in coarse-grained steel components. In this effort, PNNL supports cooperation with Commissariat à l’Energie Atomique (CEA) to assess reliable inspection of CASS materials. The NRC Project Manager has established a cooperative effort with the Institut de Radioprotection et de Surete Nucleaire (IRSN). CEA, under funding from IRSN, are supporting collaborative efforts with the NRC and PNNL. Regarding its work on the NDE of materials, CEA is providing its modeling software (CIVA) in exchange for PNNL offering expertise and data related to phased-array detection and sizing, acoustic attenuation, and back scattering on CASS materials. This collaboration benefits the NRC because CEA performs research and development on CASS for Électricité de France (EdF). This technical letter report provides a summary of a technical evaluation aimed at assessing the capabilities of phased-array (PA) ultrasonic testing (UT) methods as applied to the inspection of welds in CASS pressurizer (PZR) surge line nuclear reactor piping. A set of thermal fatigue cracks (TFCs) was implanted into three CASS PZR surge-line specimens (pipe-to-elbow welds) that were fabricated using vintage CASS materials formed in the 1970s, and flaw responses from these cracks were used to evaluate detection and sizing

  11. Influence of localized deformation on A-286 austenitic stainless steel stress corrosion cracking in PWR primary water; Influence de la localisation de la deformation sur la corrosion sous contrainte de l'acier inoxydable austenitique A-286 en milieu primaire des REP

    Energy Technology Data Exchange (ETDEWEB)

    Savoie, M

    2007-01-15

    Irradiation-assisted stress corrosion cracking (IASCC) of austenitic stainless steels is known to be a critical issue for structural components of nuclear reactor cores. The deformation of irradiated austenitic stainless steels is extremely heterogeneous and localized in deformation bands that may play a significant role in IASCC. In this study, an original approach is proposed to determine the influence of localized deformation on austenitic stainless steels SCC in simulated PWR primary water. The approach consists in (i) performing low cycle fatigue tests on austenitic stainless steel A-286 strengthened by {gamma}' precipitates Ni{sub 3}(Ti,Al) in order to shear and dissolve the precipitates in intense slip bands, leading to a localization of the deformation within and in (ii) assessing the influence of these {gamma}'-free localized deformation bands on A-286 SCC by means of comparative CERT tests performed on specimens with similar yield strength, containing or not {gamma}'-free localized deformation bands. Results show that strain localization significantly promotes A-286 SCC in simulated PWR primary water at 320 and 360 C. Moreover, A-286 is a precipitation-hardening austenitic stainless steel used for applications in light water reactors. The second objective of this work is to gain insights into the influence of heat treatment and metallurgical structure on A-286 SCC susceptibility in PWR primary water. The results obtained demonstrate a strong correlation between yield strength and SCC susceptibility of A-286 in PWR primary water at 320 and 360 C. (author)

  12. Study of austenitic stainless steel welded with low alloy steel filler metal. [tensile and impact strength tests

    Science.gov (United States)

    Burns, F. A.; Dyke, R. A., Jr.

    1979-01-01

    The tensile and impact strength properties of 316L stainless steel plate welded with low alloy steel filler metal were determined. Tests were conducted at room temperature and -100 F on standard test specimens machined from as-welded panels of various chemical compositions. No significant differences were found as the result of variations in percentage chemical composition on the impact and tensile test results. The weldments containing lower chromium and nickel as the result of dilution of parent metal from the use of the low alloy steel filler metal corroded more severely in a marine environment. The use of a protective finish, i.e., a nitrile-based paint containing aluminum powder, prevented the corrosive attack.

  13. Finite element modeling of the effect of welding parameters on solidification cracking of Austenitic Stainless Steel 310

    Directory of Open Access Journals (Sweden)

    Eslam Ranjbarnodeh

    2016-12-01

    Full Text Available A transient thermo-mechanical model is employed to study the effects of welding parameters on the occurrence of solidification cracking. A finite element program, ANSYS, is employed to solve the thermal and mechanical equations while the different variables such as welding current, speed and sequence are considered in the simulation. The studied geometry was butt joint of two stainless steel plates with the thickness of 2 mm. Then, the samples were welded by TIG method without filler. To verify the numerical results, the model outputs were checked with the experimental observations and good agreement was observed. It was found that the increasing of welding current from 70 A to 100 A resulted in the increase in transverse tensile strain from 1.2 to 2.1 which can facilitate the occurrence of solidification cracking. Furthermore, the application of symmetric welding layout is an effective method to prevent solidification cracking.

  14. Modelling of cyclic plasticity for austenitic stainless steels 304L, 316L, 316L(N)-IG

    Energy Technology Data Exchange (ETDEWEB)

    Dalla Palma, Mauro, E-mail: mauro.dallapalma@igi.cnr.it

    2016-11-01

    Highlights: • Stress-strain amplitudes of cyclic stress strain curves defined by design codes are provided as reference data. • A macroinstruction simulating cyclic plasticity and producing hardening parameters of constitutive models is developed. • Hardening parameters of the nonlinear Chaboche model are provided for stainless steels 316l-N, 316L, 304L at different temperatures. • Ratcheting is simulated by using the produced hardening parameters. - Abstract: The integrity assessment of structures subjected to cyclic loading must be verified with regard to cyclic type damage including time-independent fatigue and progressive deformation or ratcheting. Cyclic damage is verified simulating the material elastic-plastic loop and looking at the accumulated net plastic strain during each cycle at all points of the structure subjected to the complete time history of loadings. This work deals with the development of a numerical model producing the Chaboche hardening parameters starting from stress-strain data produced by testing of materials. Then, the total plastic strain can be simulated using the Chaboche inelastic constitutive model requested for finite element analyses. This is particularly demanding for pressure vessels, pressurised piping, boilers, and mechanical components of nuclear installations made of stainless steels. A design optimisation by iterative analyses is developed to approach the stress-strain test data with the Chaboche model. The parameters treated as design variables are the Chaboche parameters and the objective function to be minimised is a combination of the deviations from test data. The optimiser calls a macroinstruction simulating cyclic loading of a sample for different material temperatures. The numerical model can be used to produce hardening parameters of materials for inelastic finite element verifications of structures with complex joints like elbows subjected to a combination of steady sustained and cyclic loads.

  15. Radiation-induced instability of MnS precipitates and its possible consequences on IASCC of austenitic stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Chung, H.M. [Argonne National Lab., IL (United States); Garner, F.A. [Pacific Northwest National Lab., Richland, WA (United States)

    1996-10-01

    Irradiation assisted stress corrosion cracking (IASCC) continues to be a significant materials issue for the light water reactor industry and may also pose a problem for fusion power devices that employ water cooling. Although a number of potential mechanisms have been proposed to participate in this phenomenon, at this time it is not clear that any of these candidate mechanisms are sufficient to rationalize the observed failures. A new mechanism is proposed in this paper that involves the radiation-induced release into solution of elements not usually thought to participate in IASCC. It is shown in this paper that MnS precipitates, which contain most of the sulphur in stainless steels, are probably unstable under irradiation. First, the Mn transmutes very strongly to Fe in highly thermalized neutron spectra. Second, the combination of cascade-induced disordering and the inverse-Kirkendall effect operating at the incoherent interfaces of MnS precipitates will probably act as a pump to export Mn from the precipitate surface into the alloy matrix. Both of these processes will most likely allow some of the sulphur to re-enter the alloy matrix. Sulphur is known to exert a deleterious influence on grain boundary cracking. MnS precipitates are also thought to be a reservoir of other deleterious impurities such as fluorine which could be also released due to radiation-induced instability of the precipitates. This possibility has been confirmed by Auger electron spectroscopy of Types 304, 316, and 348 stainless steel specimens sectioned from several BWR components irradiated up to 3.5x10{sup 21} n/cm{sup 2} (E > 1 MeV).

  16. Technical Letter Report Assessment of Ultrasonic Phased Array Testing for Cast Austenitic Stainless Steel Pressurizer Surge Line Piping Welds and Thick Section Primary System Cast Piping Welds JCN N6398, Task 2A

    Energy Technology Data Exchange (ETDEWEB)

    Diaz, Aaron A.; Denslow, Kayte M.; Cinson, Anthony D.; Morra, Marino; Crawford, Susan L.; Prowant, Matthew S.; Cumblidge, Stephen E.; Anderson, Michael T.

    2008-07-21

    Research is being conducted for the NRC at PNNL to assess the effectiveness and reliability of advanced NDE methods for the inspection of LWR components. The scope of this research encompasses primary system pressure boundary materials including cast austenitic stainless steels (CASS), dissimilar metal welds (DMWs), piping with corrosion-resistant cladding, weld overlays, and far-side examinations of austenitic piping welds. A primary objective of this work is to evaluate various NDE methods to assess their ability to detect, localize, and size cracks in coarse-grained steel components. This interim technical letter report (TLR) provides a synopsis of recent investigations at PNNL aimed at evaluating the capabilities of phased-array (PA) ultrasonic testing (UT) methods as applied to the inspection of CASS welds in nuclear reactor piping. A description of progress, recent developments and interim results are provided.

  17. Crack initiation at high temperature on an austenitic stainless steel; Amorcage de fissure a haute temperature dans un acier inoxydable austenitique

    Energy Technology Data Exchange (ETDEWEB)

    Laiarinandrasana, L.

    1994-11-25

    The study deals with crack initiation at 600 and 650 degrees Celsius, on an austenitic stainless steel referenced by Z2 CND 17 12. The behaviour laws of the studied plate were update in comparison with existing data. Forty tests were carried out on CT specimens, with continuous fatigue with load or displacement controlled, pure creep, pure relaxation, creep-fatigue and creep-relaxation loadings. The practical initiation definition corresponds to a small crack growth of about the grain size. The time necessary for the crack to initiate is predicted with fracture mechanics global and local approaches, with the helps of microstructural observations and finite elements results. An identification of a `Paris`law` for continuous cyclic loading and of a unique correlation between the initiation time and C{sup *}{sub k} for creep tests was established. For the local approach, crack initiation by creep can be interpreted as the reaching of a critical damage level, by using a damage incremental rule. For creep-fatigue tests, crack growth rates at initiation are greater than those of Paris`law for continuous fatigue. A calculation of a transition time between elastic-plastic and creep domains shows that crack initiation can be interpreted whether by providing Paris`law with an acceleration term when the dwell period is less than the transition time, or by calculating a creep contribution which relies on C{sup *}{sub k} parameter when the dwell period and/or the initiation times are greater than the transition time. Creep relaxation tests present crack growth rates at initiation which are less than those for `equivalent` creep-fatigue tests. These crack growth rates when increasing hold time, but also when temperature decreases. Though, for hold times which are important enough and at lower temperature, there is no effect of the dwell period insofar as crack growth rate is equal to continuous fatigue Paris law predicted ones. (Abstract Truncated)

  18. Thermal creep properties of Ti-stabilized DIN 1.4970 (15-15Ti) austenitic stainless steel pressurized cladding tubes

    Science.gov (United States)

    Cautaerts, Niels; Delville, Rémi; Dietz, Wolfgang; Verwerft, Marc

    2017-09-01

    This paper presents a large database of thermal creep data from pressurized unirradiated DIN 1.4970 Ti-stabilized austenitic stainless steel (i.e. EN 1515CrNiMoTiB or ;15-15Ti;) cladding tubes from more than 1000 bi-axial creep tests conducted during the fast reactor R&D program of the DeBeNe (Deutschland-Belgium-Netherlands) consortium between the 1960's to the late 1980's. The data comprises creep rate and time-to-rupture between 600 and 750 °C and a large range of stresses. The data spans tests on material from around 70 different heats and 30 different melts. Around one fourth of the data was obtained from cold worked material, the rest was obtained on cold worked + aged (800 °C, 2 h) material. The data are graphically presented in log-log graphs. The creep rate data is fit with a sinh correlation, the time to rupture data is fit with a modified exponential function through the Larson-Miller parameter. Local equivalent parameters to Norton's law are calculated and compared to literature values for these types of steels and related to possible creep mechanisms. Some time to rupture data above 950 °C is compared to literature dynamic recrystallization data. Time to rupture data between 600 and 750 °C is also compared to literature data from 316 steel. Time to rupture was correlated directly to creep rate with the Monkman-Grant relationship at different temperatures.

  19. Crack growth in an austenitic stainless steel at high temperature; Propagation de fissure a haute temperature dans un acier inoxydable austenitique

    Energy Technology Data Exchange (ETDEWEB)

    Polvora, J.P

    1998-12-31

    This study deals with crack propagation at 650 deg C on an austenitic stainless steel referenced by Z2 CND 17-12 (316L(NN)). It is based on an experimental work concerning two different cracked specimens: CT specimens tested at 650 deg C in fatigue, creep and creep-fatigue with load controlled conditions (27 tests), tube specimens containing an internal circumferential crack tested in four points bending with displacement controlled conditions (10 tests). Using the fracture mechanics tools (K, J and C* parameters), the purpose here is to construct a methodology of calculation in order to predict the evolution of a crack with time for each loading condition using a fracture mechanics global approach. For both specimen types, crack growth is monitored by using a specific potential drop technique. In continuous fatigue, a material Paris law at 650 deg C is used to correlate crack growth rate with the stress intensity factor range corrected with a factor U(R) in order to take into account the effects of crack closure and loading ratio R. In pure creep on CT specimens, crack growth rate is correlated to the evolution of the C* parameter (evaluated experimentally) which can be estimated numerically with FEM calculations and analytically by using a simplified method based on a reference stress approach. A modeling of creep fatigue growth rate is obtained from a simple summation of the fatigue contribution and the creep contribution to the total crack growth. Good results are obtained when C* parameter is evaluated from the simplified expression C*{sub s}. Concerning the tube specimens tested in 4 point bending conditions, a simulation based on the actual A 16 French guide procedure proposed at CEA. (authors) 104 refs.

  20. Correlation Between Experimental and Calculated Phase Fractions in Aged 20Cr32Ni1Nb Austenitic Stainless Steels Containing Nitrogen

    Science.gov (United States)

    Dewar, Matthew P.; Gerlich, Adrian P.

    2013-02-01

    A centrifugally cast 20Cr32Ni1Nb stainless steel manifold in service for 16 years at temperatures ranging from 1073 K to 1123 K (800 °C to 850 °C) has been characterized using scanning electron microscopy (SEM), electron probe micro-analysis (EPMA), auger electron spectroscopy (AES), and X-ray diffraction (XRD). Nb(C,N), M23C6, and the silicide G-phases (Ni16Nb6Si7) were all identified in a conventional SEM, while the nitride Z-phase (CrNbN) was observed only in AES. M23C6, Z-phase and G-phase were characterized in XRD. Thermodynamic equilibrium calculations using ThermoCalc Version S, with the TCS Steel and Fe-alloys Database (TCFE6), and Thermotech Ni-based Superalloys Database (TTNI8) were validated by comparing experimental phase fraction results obtained from both EPMA and AES. A computational study looking at variations in the chemical composition of the alloy, and how they affect phase equilibria, was investigated. Increasing the nitrogen concentration is shown to decrease G-phase formation, where it is replaced by other intermetallic phases such as Z-phase and π-phase that do not experience liquation during pre-weld annealing treatments. Suppressing G-phase formation was ultimately determined to be a function of minimizing silicon content, and understabilizing the Nb/(C + 6/7N) ratio.

  1. Assessment of surface relief and short cracks under cyclic creep in a type 316LN austenitic stainless steel

    Science.gov (United States)

    Sarkar, Aritra; Nagesha, A.; Parameswaran, P.; Sandhya, R.; Laha, K.

    2015-12-01

    Formation of surface relief and short cracks under cyclic creep (stress-controlled fatigue) in type 316LN stainless steel was studied at temperatures ranging from ambient to 923 K using scanning electron microscopy technique. The surface topography and crack distribution behaviour under cyclic creep were found to be strong functions of testing temperature due to the difference in strain accumulation. At 823 K, surface relief mainly consisted of fine slip markings due to negligible accumulation of strain as a consequence of dynamic strain ageing (DSA) which led to an increase in the cyclic life. Persistent slip markings (PSM) with distinct extrusions containing minute cracks were seen to prevail in the temperature range 873-923 K, indicating a higher slip activity causing higher strain accumulation in the absence of DSA. Besides, a large number of secondary cracks (both transgranular and intergranular) which were partially accentuated by severe oxidation, were observed. Extensive cavitation-induced grain boundary cracking took place at 923 K, which coalesced with PSM-induced transgranular cracks resulting in failure dominated by creep that in turn led to a drastic reduction in cyclic life. Investigations on the influence of stress rate were also carried out which underlined the presence of DSA at 823 K. At 923 K, lowering the stress rate caused further strengthening of the contribution from creep damage marked by a shift in the damage mechanism from cyclic slip to diffusion.

  2. Effect of concentration of hyaluronic acid and NaCl on corrosion behavior of 316L austenitic stainless steel

    Science.gov (United States)

    Bansod, Ankur V.; Khobragade, Nilay N.; Giradkar, Karansagar V.; Patil, Awanikumar P.

    2017-11-01

    Due to low cost and easily available material, 316L stainless steel (SS) is used for biomedical implants. The electrochemical corrosion behavior of 316L (SS) was studied as a function of the concentration of simulated biological fluid (hyaluronic acid), the influence of Cl‑ and the combined effect of NaCl and hyaluronic acid (HA). For the electrochemical tests, potentiodynamic polarization test and electrochemical impedance spectroscopy (EIS) were undertaken. With the increase in HA concentration, corrosion rate increases. Whereas, with the addition of NaCl to HA the solution, the corrosion resistance of the sample was enhanced. Also, in pure NaCl solution, the corrosion current density (i corr) increased as compared to bare HA and HA  +  NaCl. This is due to the adhesion property of the HA on the sample surface. EIS result agrees with the findings of potentiodynamic polarization tests. X-ray photoelectron spectroscopy (XPS) was executed to analyze the passive film formed in the solution of HA and NaCl on 316L SS. XPS spectra confirms the formation of the passive film containing chromium oxide and hydroxides. Also, the formation of MoO2 helps in improving better corrosion resistance. The peak of nitrogen was observed in the sample immersed in HA solution. Scanning electron microscope (SEM) was carried out to analyze the surface morphology.

  3. Influence of tungsten, carbon and nitrogen on toughness and weldability of low activation austenitic high manganese stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Hosoi, H.; Abraham, M.; Kutsuna, M.; Miyahara, K. (Nagoya Univ., Dept. of Materials Science and Engineering, Chikusa (Japan)); Shimoide, Y. (Daido Inst. of Technology, Dept. of Mechanical Engineering, Nagoya (Japan))

    1992-09-01

    The effect of alloying elements of tungsten, carbon and nitrogen on high temperature strength, toughness and weldability of Fe-12Cr-15Mn alloy has been investigated. The high temperature strength of Fe-12Cr-15Mn-0.2C-0.1N at 873 K increases with the addition of 2-300W without affecting ductility. The toughness as estimated by Charpy tests, is also not influenced by the addition of 2-3%W, while the increase of carbon content decreases the absorbed energy. The transition temperature shifts to higher temperature by aging at 873 K for 3600 ks, but it is still lower than room temperature. The degradation of toughness after aging is considered to be related to the precipitation of M[sub 23]C[sub 6] on grain boundaries. The weldability evaluated by hot cracking susceptibility is not affected by alloying of tungsten and carbon in this alloy system. It is noted that the alloys studied show less hot cracking susceptibility than commercial AISI 316L stainless steel. (orig.).

  4. Effect of long-term thermal aging on the fracture toughness of austenitic stainless steel base and weld metals

    Energy Technology Data Exchange (ETDEWEB)

    Huang, F.F.

    1995-09-27

    Compact tension specimens taken from FFTF primary piping materials (Type 316 stainless steel (SS) and 16-8-2 SS weld metal) and from reactor vessel materials (304 SS and 308 SS weld metal) were heated in laboratory furnaces from 100,000 hours. Fracture toughness testing was performed on these specimens, which are 7.62- and 25.4-mm thick, respectively at the aging temperature (482 and 427 degrees). Results were analyzed with the multiple-specimen method. Thermal aging continues to reduce the fracture toughness of FFTF component materials. Results show that thermal aging has a strong effect on the toughness degradation of weld metals, particularly for 16-8-2 SS weld whose aged/unaged Jc ratio is only 0.31 after 100,000-hour aging. The fracture toughness of the 308 and 16-8-2 SS weld metals fluctuated during 20,000 to 50,000-hour aging but deteriorated as the aging time increased to 100,000 hours; the toughness degradation is significant. Fracture control based on a fracture mechanics approach should be considered

  5. The effect of the strain path on the work hardening of austenitic and ferritic stainless steels in axisymmetric drawing

    Science.gov (United States)

    Cetlin, P. R.; Corrêa, E. C. S.; Aguilar, M. T. P.

    2003-03-01

    The work-hardening characteristics of metals deeply affect the analytical and numerical analyses of their forming processes and especially the end mechanical properties of the products manufactured. The effects of strain, strain rate, and temperature on work hardening have received wide attention in the literature, but the role of the strain path has been far less studied, except for sheet-metal forming. Strain-path effects seem to have never been analyzed for bulk-forming processes, such as axisymmetric drawing. In the present work, drawn bars were considered as composed of concentric layers strained along varying strain paths. The tensile von Mises effective stress, effective-strain curves of two layers and of the full cross section of the drawn material, were experimentally determined. The flow behavior of these regions was compared to that resulting from pure monotonic-tensile processing. The AISI 420 and 304 stainless steels revealed a strain path and a material effect on their work-hardening characteristics. Higher or lower hardening rates were observed in axisymmetric drawing, as compared to pure tension. These phenomena were interpreted by considering the dislocation arrangements caused by initial drawing straining and their subsequent restructuring, associated with the strain-path change represented by tension after drawing. The analytical and numerical analyses of the tensile behavior of metals following axisymmetric drawing must consider the strain-path effects on the constitutive equations laws and on the hardening behavior of the material. The redundant deformation factor in axisymmetric drawing ( φ) plays a central role in the analysis of the process and on the prediction of the mechanical properties of the final products. This parameter was evaluated considering (a) the strain distribution in the bar cross section caused by drawing or (b) the mechanical properties of the drawn bars. The comparison of the results from these two approaches allowed an

  6. A Study on Structural, Corrosion, and Sensitization Behavior of Ultrafine and Coarse Grain 316 Stainless Steel Processed by Multiaxial Forging and Heat Treatment

    Science.gov (United States)

    Kiahosseini, Seyed Rahim; Mohammadi Baygi, Seyyed Javad; Khalaj, Gholamreza; Khoshakhlagh, Ali; Samadipour, Razieh

    2018-01-01

    Cubic specimens from AISI 316 stainless steel were multiaxially forged to 15 passes and annealed at 1200 °C for 1, 2, and 3 h and finally sensitized at 700 °C for 24 h. Examination of samples indicated that the hardness of the annealed samples was reduced from 153 to 110, 81, and 74 HV for as-received sample and under 1, 2, and 3 h of annealing, and increased from 245 to 288 HV for samples forged at 3 and 7 passes. However, no significant changes were observed in a large number of passes and at about 300 HV. Degree of sensitization of samples was increased to approximately 27.3% at 3-h annealing but reduced to 1.23% by 15 passes of MF. The potentiodynamic polarization test shows that the breakdown potentials decreased with annealing time from 0.6 to - 102 (mV/SCE) for as-received and 3-h annealed specimen. These potentials increased to approximately - 16.5 mV with the increase in MF passes to 15. These observations indicated that the chromium carbide deposition affects Cr-depleted zone, which can subsequently affect the degree of sensitization and pitting corrosion resistance of AISI 316 austenitic stainless steel.

  7. Intergranular Corrosion Mechanism of Slightly-sensitized and UNSM-treated 316L Stainless Steel

    Energy Technology Data Exchange (ETDEWEB)

    Lee, J. H.; Kim, K. T.; Kim, Y. S. [Andong National University, Andong (Korea, Republic of); Pyoun, Y. S. [Sun Moon University, Asan (Korea, Republic of)

    2016-10-15

    316L stainless steels have been widely used in many engineering fields, because of their high corrosion resistance and good mechanical properties. However, welding or aging treatment may induce intergranular corrosion and stress corrosion cracking etc. Since these types of corrosion are closely related to the formation of chromium carbide in grain boundaries, the alloys are controlled by methods such as the lowering of carbon content, solution heat treatment. This work focused on the intergranular corrosion mechanism of slightly-sensitized and Ultrasonic Nano-crystal Surface Modification (UNSM)-treated 316L stainless steel. Samples were sensitized for 1, 5, and 48 hours at 650 ℃ in N{sub 2} gas atmosphere. Subsequently UNSM treatments were carried out on the surface of the samples. The results were discussed on the basis of the sensitization by chromium carbide and carbon segregation, the residual stress and grain refinement. Even though chromium carbide was not precipitated, the intergranular corrosion rate of 316L stainless steel was drastically increased with aging time, and it was confirmed that the increased intergranular corrosion rate of slightly-sensitized (not carbide formed) 316L stainless steel was due to the carbon segregation along the grain boundaries. However, UNSM treatment improved the intergranular corrosion resistance of aged stainless steels, and its improvement was due to the reduction of carbon segregation and the grain refinement of the outer surface, including the introduction of compressive residual stress.

  8. Influence of nitrogen on the stress corrosion cracking resistance of austenitic stainless steels in chloride environment; Influence de l'azote sur la resistance a la corrosion sous contrainte d'aciers inoxydables austenitiques en milieu chlorure

    Energy Technology Data Exchange (ETDEWEB)

    Teysseyre, S

    2001-11-01

    The aim of this study is to investigate the influence of nitrogen additions on the Stress Corrosion Cracking (SSC) resistance of austenitic stainless steel in chloride environment. The investigation was carried out in two part: first, an experimental investigation with model industrial steels was carried out and secondly, numerical simulations based on the Corrosion Enhanced Plasticity Model were developed. Both slow strain rate tensile tests and constant load test of the different steels in boiling MgCl{sub 2} (153 deg C) at free potential show that, for a given plastic strain rate, nitrogen addition increases the critical stress for crack initiation without influencing the crack propagation rate. We observed that the creep rate under constant load was affected by the nitrogen content. As a consequence, the SCC behaviour (cracks density and propagation rate) depends on the nitrogen content. We thus confirm that the nitrogen content influences the corrosion - deformation interaction mechanisms via its positive contribution to the flow stress. These experimental results are reproduced semi-quantitatively by means of numerical simulations at the scale of crack. - dislocation interactions. The presence of nitrogen is modelled by an increased lattice friction stress, which in turn affects the dynamics of crack tip shielding by dislocation pile-ups. We conclude that nitrogen addition in austenitic stainless steels increases the SC crack initiation stress in proportion of the increased flow stress, without penalty in terms of SC crack propagation rate. (author)

  9. The effect of CO2 laser beam welded AISI 316L austenitic stainless steel on the viability of fibroblast cells, in vitro.

    Science.gov (United States)

    Köse, Ceyhun; Kaçar, Ramazan; Zorba, Aslı Pınar; Bağırova, Melahat; Allahverdiyev, Adil M

    2016-03-01

    It has been determined by the literature research that there is no clinical study on the in vivo and in vitro interaction of the cells with the laser beam welded joints of AISI 316L biomaterial. It is used as a prosthesis and implant material and that has adequate mechanical properties and corrosion resistance characteristics. Therefore, the interaction of the CO2 laser beam welded samples and samples of the base metal of AISI 316L austenitic stainless steel with L929 fibroblast cells as an element of connective tissue under in vitro conditions has been studied. To study the effect of the base metal and the laser welded test specimens on the viability of the fibroblast cells that act as an element of connective tissues in the body, they were kept in DMEMF-12 medium for 7, 14, 28 days and 18 months. The viability study was experimentally studied using the MTT method for 7, 14, 28 days. In addition, the direct interaction of the fibroblast cells seeded on 6 different plates with the samples was examined with an inverted microscope. The MTT cell viability experiment was repeated on the cells that were in contact with the samples. The statistical relationship was analyzed using a Tukey test for the variance with the GraphPad statistics software. The data regarding metallic ion release were identified with the ICP-MS method after the laser welded and main material samples were kept in cell culture medium for 18 months. The cell viability of the laser welded sample has been detected to be higher than that of the base metal and the control based on 7th day data. However, the laser welded sample's viability of the fibroblast cells has diminished by time during the test period of 14 and 28 days and base metal shows better viability when compared to the laser welded samples. On the other hand, the base metal and the laser welded sample show better cell viability effect when compared to the control group. According to the ICP-MS results of the main material and laser welded

  10. The effect of CO{sub 2} laser beam welded AISI 316L austenitic stainless steel on the viability of fibroblast cells, in vitro

    Energy Technology Data Exchange (ETDEWEB)

    Köse, Ceyhun, E-mail: ceyhun.kose@gop.edu.tr [Faculty of Natural Sciences and Engineering, Department of Mechanical Engineering, Gaziosmanpaşa University, Tokat (Turkey); Kaçar, Ramazan, E-mail: rkacar@karabuk.edu.tr [Faculty of Technology Department of Manufacturing Engineering, Karabuk University, Karabuk 78050 (Turkey); Zorba, Aslı Pınar, E-mail: aslipinarzorba@gmail.com [Graduate School of Natural and Applied Sciences, Department of Bioengineering Cell Culture and Tissue Engineering, Yıldız Technical University, Istanbul (Turkey); Bağırova, Melahat, E-mail: mbagir@yildiz.edu.tr [Department of Bioengineering Cell Culture and Tissue Engineering, Yıldız Technical University, Istanbul (Turkey); Allahverdiyev, Adil M., E-mail: adil@yildiz.edu.tr [Department of Bioengineering Cell Culture and Tissue Engineering, Yıldız Technical University, Istanbul (Turkey)

    2016-03-01

    It has been determined by the literature research that there is no clinical study on the in vivo and in vitro interaction of the cells with the laser beam welded joints of AISI 316L biomaterial. It is used as a prosthesis and implant material and that has adequate mechanical properties and corrosion resistance characteristics. Therefore, the interaction of the CO{sub 2} laser beam welded samples and samples of the base metal of AISI 316L austenitic stainless steel with L929 fibroblast cells as an element of connective tissue under in vitro conditions has been studied. To study the effect of the base metal and the laser welded test specimens on the viability of the fibroblast cells that act as an element of connective tissues in the body, they were kept in DMEMF-12 medium for 7, 14, 28 days and 18 months. The viability study was experimentally studied using the MTT method for 7, 14, 28 days. In addition, the direct interaction of the fibroblast cells seeded on 6 different plates with the samples was examined with an inverted microscope. The MTT cell viability experiment was repeated on the cells that were in contact with the samples. The statistical relationship was analyzed using a Tukey test for the variance with the GraphPad statistics software. The data regarding metallic ion release were identified with the ICP-MS method after the laser welded and main material samples were kept in cell culture medium for 18 months. The cell viability of the laser welded sample has been detected to be higher than that of the base metal and the control based on 7th day data. However, the laser welded sample's viability of the fibroblast cells has diminished by time during the test period of 14 and 28 days and base metal shows better viability when compared to the laser welded samples. On the other hand, the base metal and the laser welded sample show better cell viability effect when compared to the control group. According to the ICP-MS results of the main material and

  11. Enhanced mechanical behaviors of gradient nano-grained austenite stainless steel by means of ultrasonic impact treatment

    Science.gov (United States)

    Yang, Xinjun; Wang, Xinyue; Ling, Xiang; Wang, Dongxiang

    The gradient nano-grained (GNG) structure was formed on the top layer of AISI 304 in the presence of coarse grains (CG) by means of ultrasonic impact treatment (UIT). The impact velocity was 5 m/s and the coverage changed from 3000% to 9000% in order to obtain the microstructure GNG/CG materials. The tensile test and small punch test (SPT) were further carried out in order to investigate the mechanical behaviors of the GNG/CG 304 at the different stress states. The results indicated that the yield strength of GNG/CG 304 obtained by tensile test and SPT increased at the small expense of ductility. The stress triaxiality T played an important role in the deformation behavior of GNG/CG 304. An increased T-value in the region of biaxial stretching of small punch specimen (T = 2/3) led to an improved ductility compared with that noted in the case of uniaxial tensile specimen. The strain rate sensitivity m of GNG/CG 304 was 0.0468 that was estimated to be 25-fold greater than the coarse material. The yield strength of GNG/CG 304 at 400 °C was 1.6-fold greater than the coarse material at ambient temperature due to the thermal stability of the GNG layer. Thus, the GNG structure could improve the comprehensive mechanical performances of AISI 304 with a balance of strength and ductility.

  12. Phosphate coating on stainless steel 304 sensitized;Recubrimiento fosfatado sobre acero inoxidable 304 sensibilizado

    Energy Technology Data Exchange (ETDEWEB)

    Cruz V, J. P. [IPN, Centro de Investigacion en Ciencia Aplicada y Tecnologia Avanzada, Unidad Altamira, Km. 14.5 Carretera Tampico-Puerto Industrial Altamira, 89600 Altamira, Tamaulipas (Mexico); Vite T, J. [ININ, Carretera Mexico-Toluca s/n, Ocoyoacac 52750, Estado de Mexico (Mexico); Castillo S, M.; Vite T, M., E-mail: jpcruz@ipn.m [IPN, Escuela Superior de Ingenieria Mecanica y Electrica, Seccion de Estudios de Posgrado e Investigacion, Unidad Profesional -Adolfo Lopez Mateos-, Zacatenco, 07738 Mexico, D. F. (Mexico)

    2009-07-01

    The stainless steel 304 can be sensitized when welding processes are applied, that causes the precipitation of chromium carbide in the grain limits, being promoted in this way the formation of galvanic cells and consequently the corrosion process. Using a phosphate coating is possible to retard the physiochemical damages that can to happen in the corrosion process. The stainless steel 304 substrate sensitized it is phosphate to base of Zn-Mn, in a immersion cell very hot. During the process was considered optimization values, for the characterization equipment of X-rays diffraction and scanning electron microscopy was used. The XRD technique confirmed the presence of the phases of manganese phosphate, zinc phosphate, as well as the phase of the stainless steel 304. When increasing the temperature from 60 to 90 C in the immersion process a homogeneous coating is obtained. (Author)

  13. Effect of high energy shot peening pressure on the stress corrosion cracking of the weld joint of 304 austenitic stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Zhiming, Lu, E-mail: lzm@zjut.edu.cn; Laimin, Shi, E-mail: 810050107@qq.com; Shenjin, Zhu, E-mail: 523469865@qq.com; Zhidong, Tang, E-mail: 466054569@qq.com; Yazhou, Jiang, E-mail: 191268219@qq.com

    2015-06-18

    The weld joint of 304 stainless steel is treated using high energy shot peening(HESP) with various shot peening pressures. The grain size and metallographic microstructure of the specimen surface layer are analyzed using the X-ray diffraction method, and the surface hardness is measured. Slow strain rate tension tests are then performed to investigate the effect of shot peening pressure on the stress corrosion sensitivity. The results show that in the surface layer of the specimen, the grain refinement, hardness and the strain-induced plastic deformation all increase with the increasing shot peening pressure. Martensitic transformation is observed in the surface layer after being treated with HESP. The martensite phase ratio is found to increase with increasing shot peening pressure. The result also shows that the effects of the shot peening treatment on the stress corrosion sensitivity index depend on the shot peening pressure. When the shot peening pressure is less than 0.4 MPa, the grain refinement effect plays the main role, and the stress corrosion sensitivity index decreases with the increasing shot peening pressure. In contrast, when the shot peening pressure is higher than 0.4 MPa, the martensite transformation effect plays the main role, the stress corrosion sensitivity index increases with increasing shot peening pressure.

  14. Stainless steel electrode characterizations by electrochemical impedance spectroscopy for dye-sensitized solar cells

    Energy Technology Data Exchange (ETDEWEB)

    Kanta, A.-F., E-mail: abdoul.kanta@umons.ac.be [Service de Science des Materiaux, Universite de Mons, Rue de l' Epargne 56, 7000 Mons (Belgium); Decroly, A. [Service de Science des Materiaux, Universite de Mons, Rue de l' Epargne 56, 7000 Mons (Belgium)

    2011-11-30

    Electrochemical impedance spectroscopy (EIS) was used to understand the electrochemical mechanisms which appear in dye-sensitized solar cells (DSSCs). This qualitative and quantitative technique permits identification of the phenomena proceeding within the different elements composing the cell and at their interfaces. In this study, the classical conducting glass substrate was replaced by a protected stainless steel (304 type) substrate as the counter-electrode (cathode) in dye-sensitized solar cells. Platinum was deposited at the substrate surface to optimize the charge transfer resistance of the electrode. After a few days of immersion in the electrolytic solution, stainless steel substrates coated with low thickness of Pt show pitting corrosion due to iodine. Defects in the Pt layer such as discontinuity of the film and micro-cracks may explain the corrosion of the stainless steel substrate. However the Pt layer degradation is retarded for thicker films. On the other hand, polished substrates show a better behaviour probably due to the elimination of the defects on the stainless steel surface. Electrolytic solution was optimized. For this, components such as 1-butyl-3-methylimidazolium iodide (BMII), guanidine thiocyanate (GT) and 4-tert-butylpyridine (TBP) were added. No corrosion phenomena on stainless steel 304 appeared within 3 days when TBP was added. This means that TBP acts as a corrosion inhibitor. A schematic equivalent circuit is also proposed.

  15. Microstructural characterization and model of hardening for the irradiated austenitic stainless steels of the internals of pressurized water reactors; Caracterisation microstructurale et modelisation du durcissement des aciers austenitiques irradies des structures internes des reacteurs a eau pressurisee

    Energy Technology Data Exchange (ETDEWEB)

    Pokor, C

    2003-07-01

    The core internals of Pressurized Water Reactors (PWR) are composed of SA 304 stainless steel plates and CW 316 stainless steel bolts. These internals undergo a neutron flux at a temperature between 280 deg C and 380 deg C which modifies their mechanical properties. These modifications are due to the changes in the microstructure of these materials under irradiation which depend on flux, dose and irradiation temperature. We have studied, by Transmission Electron Microscopy, the microstructure of stainless steels SA 304, CW 316 and CW 316Ti irradiated in a mixed flux reactor (OSIRIS at 330 deg C between 0,8 dpa et 3,4 dpa) and in a fast breeder reactor at 330 deg C (BOR-60) up to doses of 40 dpa. Moreover, samples have been irradiated at 375 deg C in a fast breeder reactor (EBR-II) up to doses of 10 dpa. The microstructure of the irradiated stainless steels consists in faulted Frank dislocation loops in the [111] planes of austenitic, with a Burgers vector of [111]. It is possible to find some voids in the solution annealed samples irradiated at 375 deg C. The evolution of the dislocations loops and voids has been simulated with a 'cluster dynamic' model. The fit of the model parameters has allowed us to have a quantitative description of our experimental results. This description of the microstructure after irradiation was coupled together with a hardening model by Frank loops that has permitted us to make a quantitative description of the hardening of SA 304, CW 316 and CW 316Ti stainless steels after irradiation at a certain dose, flux and temperature. The irradiation doses studied grow up to 90 dpa, dose of the end of life of PWR internals. (author)

  16. Evolution of secondary phases in 0.17C-16Cr-11Mn-0.43N austenitic stainless steel at 800 and 850°C: Thermodynamic modeling of phase equilibria and experimental kinetic studies

    Directory of Open Access Journals (Sweden)

    Čička R.

    2012-01-01

    Full Text Available The precipitation of secondary phases was investigated in the 0.17C-16Cr-11Mn-0.43N austenitic stainless steel during annealing at 800 and 850°C for times between 5 min and 100 h. Light microscopy, transmission electron microscopy, energy dispersive X-ray spectroscopy, scanning electron microscopy, and differential thermal analysis were used in experiments. Thermodynamic calculations were done by the ThermoCalc database software package. Cr2N and M23C6 were considered to be stable phases at the annealing temperatures. Cells consisting of alternating Cr2N and austenite lamellae were observed in the steel microstructure after sufficiently long annealing. The metastable chi phase was also found in all the annealed samples. After 100 h of annealing the equilibrium sigma started to precipitate. The thermodynamically predicted M6C was not confirmed experimentally in any of the annealed samples. DTA analysis showed the initial precipitation stage was followed by the phase dissolution. For the investigated steel the computational thermodynamics can be used only for qualitative interpretation of the experimental results as the measured endothermal peaks were found to be shifted of about 50 ÷ 70°C related to the computed results.

  17. Spectral and raw quasi in-situ energy dispersive X-ray data captured via a TEM analysis of an ODS austenitic stainless steel sample under 1 MeV Kr2+ high temperature irradiation.

    Science.gov (United States)

    Brooks, Adam J; Yao, Zhongwen

    2017-10-01

    The data presented in this article is related to the research experiment, titled: 'Quasi in-situ energy dispersive X-ray spectroscopy observation of matrix and solute interactions on Y-Ti-O oxide particles in an austenitic stainless steel under 1 MeV Kr2+ high temperature irradiation' (Brooks et al., 2017) [1]. Quasi in-situ analysis during 1 MeV Kr2+ 520 °C irradiation allowed the same microstructural area to be observed using a transmission electron microscope (TEM), on an oxide dispersion strengthened (ODS) austenitic stainless steel sample. The data presented contains two sets of energy dispersive X-ray spectroscopy (EDX) data collected before and after irradiation to 1.5 displacements-per-atom (~1.25×10-3 dpa/s with 7.5×1014 ions cm-2). The vendor software used to process and output the data is the Bruker Esprit v1.9 suite. The data includes the spectral (counts vs. keV energy) of the quasi in-situ scanned region (512×512 pixels at 56k magnification), along with the EDX scanning parameters. The.raw files from the Bruker Esprit v1.9 output are additionally included along with the.rpl data information files. Furthermore included are the two quasi in-situ HAADF images for visual comparison of the regions before and after irradiation. This in-situ experiment is deemed 'quasi' due to the thin foil irradiation taking place at an external TEM facility. We present this data for critical and/or extended analysis from the scientific community, with applications applying to: experimental data correlation, confirmation of results, and as computer based modeling inputs.

  18. Multi-scale Modeling of the Impact Response of a Strain Rate Sensitive High-Manganese Austenitic Steel

    Directory of Open Access Journals (Sweden)

    Orkun eÖnal

    2014-09-01

    Full Text Available A multi-scale modeling approach was applied to predict the impact response of a strain rate sensitive high-manganese austenitic steel. The roles of texture, geometry and strain rate sensitivity were successfully taken into account all at once by coupling crystal plasticity and finite element (FE analysis. Specifically, crystal plasticity was utilized to obtain the multi-axial flow rule at different strain rates based on the experimental deformation response under uniaxial tensile loading. The equivalent stress – equivalent strain response was then incorporated into the FE model for the sake of a more representative hardening rule under impact loading. The current results demonstrate that reliable predictions can be obtained by proper coupling of crystal plasticity and FE analysis even if the experimental flow rule of the material is acquired under uniaxial loading and at moderate strain rates that are significantly slower than those attained during impact loading. Furthermore, the current findings also demonstrate the need for an experiment-based multi-scale modeling approach for the sake of reliable predictions of the impact response.

  19. Cyclic plasticity of an austenitic-ferritic stainless steel under biaxial non proportional loading; Plasticite cyclique d'un acier inoxydable austeno-ferritique sous chargement biaxial non-proportionnel

    Energy Technology Data Exchange (ETDEWEB)

    Aubin, V

    2001-11-15

    Austenitic-ferritic stainless steels are supplied since about 30 years only, so they are yet not well-known. Their behaviour in cyclic plasticity was studied under uniaxial loading but not under multiaxial loading, whereas only a thorough knowledge of the phenomena influencing the mechanical behaviour of a material enables to simulate and predict accurately its behaviour in a structure. This work aims to study and model the behaviour of a duplex stainless steel under cyclic biaxial loading. A three step method was adopted. A set of tension-torsion tests on tubular specimen was first defined. We studied the equivalence between loading directions, and then the influence of loading path and loading history on the stress response of the material. Results showed that duplex stainless steel shows an extra-hardening under non proportional loading and that its behaviour depends on previous loading. Then, in order to analyse the results obtained during this first experimental stage, the yield surface was measured at different times during cyclic loading of the same kind. A very small plastic strain offset (2*10{sup -5}) was used in order not to disturb the yield surface measured. The alteration of isotropic and kinematic hardening variables were deduced from these measures. Finally, three phenomenological constitutive laws were identified with the experimental set. We focused our interest on the simulation of stabilized stress levels and on the simulation of the cyclic hardening/softening behaviour. The comparison between experimental and numerical results enabled the testing of the relevance of these models. (authors)

  20. Effect of Microstructure on the Localized Corrosion of Fe-Cr-Mn-N Stainless Steels

    Energy Technology Data Exchange (ETDEWEB)

    Kim, J.Y.; Park, Y.S. [Department of Metallurgical Engineering, Yonsei University (Korea); Kim, Y.S. [Department of Materials Science and Engineering, Andong National University (Korea)

    1999-04-01

    This paper dealt with the effect of microstructure on the localized corrosion of Fe-Cr-Mn-N stainless steels. The experimental alloys were made by vacuum induction melting and then hot rolled. The alloys were designed by controlling Creq/Nieq ratio. Two alloys had austenitic phase and one alloy showed (austenite + ferrite) duplex phase. High nitrogen addition in austenitic alloys stabilized the austenitic structure and then suppressed the formations of ferrite and a' martensite, but martensite was formed in the case of large Creq/Nieq ratio and low nitrogen addition. Pitting initiation site was grain boundary in austenitic alloys and was ferrite / austenite phase boundary in duplex alloy in the HCl solution. In sulfuric acids, austenitic alloys showed uniform corrosion, but ferrite phase was preferentially corroded in duplex alloy. The preferential dissolution seems to be related with the distribution of alloying elements between ferrite and austenite. Intergranular corrosion test showed that corrosion rate by immersion Huey test had a linear relation with degree of sensitization by EPR test. 22 refs., 1 tab., 10 figs.

  1. Nitrogen diffusion and nitrogen depth profiles in expanded austenite: experimental assessment, numerical simulation and role of stress

    DEFF Research Database (Denmark)

    Christiansen, Thomas; Dahl, Kristian Vinter; Somers, Marcel A. J.

    2008-01-01

    The present paper addresses the experimental assessment of the concentration dependent nitrogen diffusion coefficient in stress free expanded austenite foils from thermogravimetry, the numerical simulation of nitrogen concentration depth profiles on growth of expanded austenite into stainless ste...

  2. Evaluation of structural behaviour and corrosion resistant of austenitic AISI 304 and duplex AISI 2304 stainless steel reinforcements embedded in ordinary Portland cement mortars; Evaluacion del comportamiento estructural y de resistencia a la corrosion de armaduras de acero inoxidable austenitico AISI 304 y duplex AISI 2304 embebidas en morteros de cemento Portland

    Energy Technology Data Exchange (ETDEWEB)

    Medina, E.; Cobo, A.; Bastidas, D. M.

    2012-07-01

    The mechanical and structural behaviour of two stainless steels reinforcements, with grades austenitic EN 1.4301 (AISI 304) and duplex EN 1.4362 (AISI 2304) have been studied, and compared with the conventional carbon steel B500SD rebar. The study was conducted at three levels: at rebar level, at section level and at structural element level. The different mechanical properties of stainless steel directly influence the behaviour at section level and structural element level. The study of the corrosion behaviour of the two stainless steels has been performed by electrochemical measurements, monitoring the corrosion potential and the lineal polarization resistance (LPR), of reinforcements embedded in ordinary Portland cement (OPC) mortar specimens contaminated with different amount of chloride over one year time exposure. Both stainless steels specimens embedded in OPC mortar remain in the passive state for all the chloride concentration range studied after one year exposure. (Author) 26 refs.

  3. The evolution of microstructure of austenitic stainless steels OH18N10T and OOH17N14M2 irradiated with high energy ions; Ewolucja mikrostruktury stali austenitycznych OH18N10T i OOH17N14M2 w wyniku napromienienia wysokoenergetycznymi jonami

    Energy Technology Data Exchange (ETDEWEB)

    Hofman, A.; Kochanski, T.; Krasnowski, M. [Institute of Atomic Energy, Otwock-Swierk (Poland)

    1993-02-01

    The microstructural evolution in austenitic stainless steels irradiated with heavy-ions to a dose of <5 dpa at temperature <100 C has been investigated. The transmission electron microscopy has been used to characterize the microstructural changes and the dependence of density the radiation defects on the dose of irradiation. The data obtained in the experiment were compared with results after neutron irradiation (E > 0.1 MeV). (author). 21 refs, 13 figs, 3 tabs.

  4. Lattice expansion of carbon-stabilized expanded austenite

    DEFF Research Database (Denmark)

    Hummelshøj, Thomas Strabo; Christiansen, Thomas; Somers, Marcel A. J.

    2010-01-01

    The lattice parameter of expanded austenite was determined as a function of the content of interstitially dissolved carbon in homogeneous, carburized thin stainless steel foils. For the first time this expansion of the face-centered cubic lattice is determined on unstrained austenite. It is found...

  5. Intergranular corrosion in unserviced austenitic stainless steel pipes made of alloy 904L; Kornzerfall in nicht betriebsbeanspruchten rostfreien austenitischen Rohren aus Alloy 904L

    Energy Technology Data Exchange (ETDEWEB)

    Neidel, Andreas; Cagliyan, Erhan; Fischer, Boromir; Giller, Madeleine; Riesenbeck, Susanne [Siemens AG, Energy Sector, Berlin (Germany). Gasturbinenwerk Berlin

    2017-09-01

    Seamless tubes of the highly corrosion resistant austenitic steel 1.4539, X1NiCrMoCu25-20-5 (Alloy 904L) were observed to exhibit signs of inter-crystalline damage to a depth of several layers of grains and in particular on their internal surface. The material had been stored and had not been put into service. A number of hypotheses had been discussed to explain the predominant cause of the damage. Using optical light and scanning electron microscopy investigation techniques, clear evidence was obtained indicating it to be inter-crystalline corrosion due to the sensitisation of the grain boundaries. The most probable cause of this was determined to be the presence of residual deposits from the rolling process, which due to poor cleaning, had not been completely removed prior to the final solution annealing treatment. This explaining why predominantly the internal surface of the tubes was affected.

  6. Sensitivity to temperature and material properties of hydrogen concentration at a crack tip in austenitic stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Schembri, Philip E [Los Alamos National Laboratory

    2008-01-01

    It is well known that dissolved hydrogen interacts with the stress field at a crack tip, with one result being an intensification of the hydrogen concentration in the region of maximum crack tip stress. The current paper presents recent calculations in ongoing efforts to use coupled stress-diffusion finite element analyses to aid in the structural integrity assessment of pressure vessels containing tritium. The focus of the current work is quantification of the effect of material properties (structural and diffusion) and temperature on the values of maximum stress and hydrogen concentration at the tip of a crack. A one-way-coupled finite element model of a compact tension specimen is used in which the effect of stress and trapping on the hydrogen diffusion is accounted for. Results show that, within the ranges of inputs considered, maximum stress varies approximately linearly with a material's room temperature yield stress but nonlinearly with temperature. Also, peak lattice hydrogen is shown to be a strong function of solubility parameters, a moderate function of yield stress, but only a weak function of trap binding energy and density when trap density is relatively low.

  7. On High-Temperature Materials: A Case on Creep and Oxidation of a Fully Austenitic Heat-Resistant Superalloy Stainless Steel Sheet

    Directory of Open Access Journals (Sweden)

    A. Kanni Raj

    2013-01-01

    Full Text Available The creep behavior of AISI 310S stainless steel taken from SAIL’s Salem stainless steel plant has been investigated by constant load tensile creep test at the temperatures of 973, 1023, and 1073 K and loads of 66.6, 74.8, 86.6, and 94.8 MPa. It exhibits steady-state creep behavior in most test conditions. The double logarithm plot of rupture life and applied stress yielded straight lines at all the three test temperatures indicating that power-law creep due to dislocation climb is the operating mechanism of creep deformation. Linear relationship was obtained for plots of logarithm of rupture life against inverse temperature obeying Arrhenius type of temperature dependence with activation energy of 340 kJ/mol. The stress-rupture data yielded a master curve of Larson-Miller parameter. The plot of Monkman-Grant relationship is typical indicating that rupture is controlled by growth of grain boundary cavities. The metallographic examination of crept samples revealed formation of grain boundary voids and cracks leading to intergranular creep fracture. Deformation twins and carbide precipitates were also observed. Oxidation tests were also carried out isothermally at 973 K, 1023 K, and 1073 K in dry air. The plots of mass gain versus square root time were linear at all the three test temperatures obeying parabolic kinetics of oxidation. It was found that scales are well adherent to the substrate. The plot of parabolic rate constant and inverse temperature was linear giving an activation energy value of 210 kJ/mol. The metallographic examination of an oxidized sample reveals duplex types of scales. Finally, rupture properties are compared with that of AISI 600 iron-based superalloy and oxidation weight gain analysis with surface nanocrystalline AISI 310S stainless steel to analyze quantitatively its behavior.

  8. Localized deformation as a key precursor to initiation of intergranular stress corrosion cracking of austenitic stainless steels employed in nuclear power plants

    Science.gov (United States)

    Karlsen, Wade; Diego, Gonzalo; Devrient, Bastian

    2010-11-01

    Cold-work has been associated with the occurrence of intergranular cracking of stainless steels employed in light water reactors. This study examined the deformation behavior of AISI 304, AISI 347 and a higher stacking fault energy model alloy subjected to bulk cold-work and (for 347) surface deformation. Deformation microstructures of the materials were examined and correlated with their particular mechanical response under different conditions of temperature, strain rate and degree of prior cold-work. Select slow-strain rate tensile tests in autoclaves enabled the role of local strain heterogeneity in crack initiation in pressurized water reactor environments to be considered. The high stacking fault energy material exhibited uniform strain hardening, even at sub-zero temperatures, while the commercial stainless steels showed significant heterogeneity in their strain response. Surface treatments introduced local cold-work, which had a clear effect on the surface roughness and hardness, and on near-surface residual stress profiles. Autoclave tests led to transgranular surface cracking for a circumferentially ground surface, and intergranular crack initiation for a polished surface.

  9. The Effect of Shielding N{sub 2} gas on The Pitting Corrosion of Seal-welded Super Austenitic Stainless Steel by Autogenous Welding

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Ki Tae; Kim, Young Sik [Andong National University, Andong (Korea, Republic of); Chang, Hyun Young [KEPCO Engineering and Construction Company, Gimcheon (Korea, Republic of)

    2017-04-15

    Many research efforts on the effect of nitrogen on the corrosion resistance of stainless steels have been reported, but little research has been conducted on the effect of nitrogen for the weldment of stainless steels by the seal-weld method. Therefore, this work focused on the determining the corrosion resistance of tube/tube sheet mock-up specimen for sea water condensers, and elucidating the effect of shielding nitrogen gas on its resistance. The pitting corrosion of autogenously welded specimen propagated preferentially along the dendritic structure. Regardless of the percent of shielding nitrogen gas, the analyzed nitrogen contents were very much lower than that of the bulk specimen. This can be arisen because the nitrogen in shielding gas may partly dissolve into the weldment, but simultaneously during the welding process, nitrogen in the alloy may escape into the atmosphere. However, the pitting resistance equivalent number (PREN) of the interdendrite area was higher than that of the dendrite arm, regardless of the shielding gas percent; and the PREN of the interdendrite area was higher than that of the base metal; the PREN of the dendrite arm was lower than that of the base metal because of the formation of (Cr, Mo) rich phases by welding.

  10. Aluminum-silicon coatings on austenitic stainless steel (AISI 304 and 317 deposited by chemical vapor deposition in a fluidized bed

    Directory of Open Access Journals (Sweden)

    José Luddey Marulanda Arevalo

    2014-05-01

    Full Text Available Aluminum-silicon coatings were deposited onto stainless steels AISI 304 and AISI 317. The deposition was performed at 540°C with a ratio of active gases HCl/H2 of 1/15.3; argon was used as a carrier gas. The bed of the FBR-CVD process consisted of 2.5 g aluminum powder, 7.5 g silicon powder and 90 g alumina. After the coatings were deposited, each sample was given a heat treatment to improve its mechanical properties and oxidation behavior by diffusing the alloying elements. Thermodynamic simulation was performed with Thermo-Calc software to investigate the composition of the deposited material. The coated and uncoated specimens were exposed to temperatures of 750ºC in an atmosphere where the vapor was transported to the samples using a flow of N2 of 40 ml/min and 100% water vapor (H2O. The coated specimens gained little weight during the thousand hours of exposure and will thus guard against a corrosive attack compared to the uncoated substrates. In addition, the coated stainless steels show an oxidation rate with a logarithmic trend while the uncoated steel oxidation rate showed a linear trend.

  11. Large strain cyclic behavior of metastable austenic stainless steel

    NARCIS (Netherlands)

    Geijselaers, Hubertus J.M.; Hilkhuijsen, P.; Bor, Teunis Cornelis; van den Boogaard, Antonius H.

    2015-01-01

    Metastable austenitic stainless steel will transform to martensite when subjected to mechanical working. In this research an austenitic stainless steel has been subjected to large amplitude strain paths containing a strain reversal. During the tests, apart from the stress and the strain also

  12. Effect of Cryogenic Treatment on Sensitization of 304 Stainless Steel in TIG Welding

    Science.gov (United States)

    Singh, Rupinder; Slathia, Ravinder Singh

    2016-04-01

    Stainless steel (SS) is sensitized by a thermal treatment in the range of 400-850 °C and inter-granular attack would occur upon subsequent exposure to certain media. In many practical situations, such as welding, sensitization is best studied by continuous cooling through the sensitizing temperature range wherein the variables are the peak temperature reached and the cooling rate in contrast to temperature and time of the isothermal hold which has been the customary practice. There are also various methods of controlling the inter-granular corrosion viz. lowering the carbon content, adding stabilizers and applying solution heat treatment but all these methods are either costly or difficult to apply. This study is focussed on the effect of cryogenically treated tungsten electrode of TIG welding on the sensitization behaviour of 304SS by taking into consideration the weld properties (like: hardness, tensile strength, percentage elongation and micro-structure). The parameters of significance are current, pulse frequency and gas flow rate. Further the study suggested that the results of non cryo treated electrode were better than the treated one on sensitization of welded joints during TIG welding within the range of selected parameters.

  13. Correlation between Corrosion Potential and Pitting Potential for AISI 304L Austenitic Stainless Steel in 3.5% NaCl Aqueous Solution

    Directory of Open Access Journals (Sweden)

    Alonso-Falleiros Neusa

    2002-01-01

    Full Text Available We investigated the effect of surface finish of two AISI 304L (UNS S30403 stainless steels on the corrosion potential (Ecorr in 3.5% NaCl aqueous solution and its value was compared with the pitting potential (Ep value and the type of anodic potentiodynamic curve obtained for determination of Ep in this solution. Five different surface finishes were examined. Ecorr and its standard deviation are strongly affected by the type of surface finish. Moreover, there are evidences of a linear correlation between Ecorr and Ep, as well as between the percentage of anodic curves with a well-defined pitting potential and the uncertainty in the determination of Ecorr.

  14. Characteristics of vacuum sintered stainless steels

    OpenAIRE

    Z. Brytan; L.A. Dobrzański; M. Actis Grande; M. Rosso

    2009-01-01

    Purpose: In the present study duplex stainless steels were sintered in vacuum. using rapid cooling form the mixture of prealloyed and alloying element powders The purpose of this paper was to describe the obtained microstructures after sintering as well as the main mechanical properties of sintered stainless steels.Design/methodology/approach: In presented work duplex stainless steels were obtained through powder metallurgy starting from austenitic 316L or ferritic 410L prealloyed stainless s...

  15. Local approach: fracture at high temperature in an austenitic stainless steel submitted to thermomechanical loadings. Calculations and experimental validations; Approche locale: fissuration a haute temperature dans un acier inoxydable austenitique sous chargements thermomecaniques. Simulations numeriques et validations experimentales

    Energy Technology Data Exchange (ETDEWEB)

    Poquillon, D

    1997-10-01

    Usually, for the integrity assessment of defective components, well established rules are used: global approach to fracture. A more fundamental way to deal with these problems is based on the local approach to fracture. In this study, we choose this way and we perform numerical simulations of intergranular crack initiation and intergranular crack propagation. This type of damage can be find in components of fast breeder reactors in 316 L austenitic stainless steel which operate at high temperatures. This study deals with methods coupling partly the behaviour and the damage for crack growth in specimens submitted to various thermomechanical loadings. A new numerical method based on finite element computations and a damage model relying on quantitative observations of grain boundary damage is proposed. Numerical results of crack initiation and growth are compared with a number of experimental data obtained in previous studies. Creep and creep-fatigue crack growth are studied. Various specimen geometries are considered: compact Tension Specimens and axisymmetric notched bars tested under isothermal (600 deg C) conditions and tubular structures containing a circumferential notch tested under thermal shock. Adaptative re-meshing technique and/or node release technique are used and compared. In order to broaden our knowledge on stress triaxiality effects on creep intergranular damage, new experiments are defined and conducted on sharply notched tubular specimens in torsion. These isothermal (600 deg C) Mode II creep tests reveal severe intergranular damage and creep crack initiation. Calculated damage fields at the crack tip are compared with the experimental observations. The good agreement between calculations and experimental data shows the damage criterion used can improve the accuracy of life prediction of components submitted to intergranular creep damage. (author) 200 refs.

  16. Mechanism of irradiation assisted stress corrosion crack initiation in thermally sensitized 304 stainless steel

    Science.gov (United States)

    Onchi, T.; Dohi, K.; Soneda, N.; Navas, Marta; Castaño, M. L.

    2005-04-01

    Thermally sensitized 304 stainless steels, irradiated up to 1.2 × 1021 n/cm2 (E > 1 MeV), were slow-strain-rate-tensile tested in 290 °C water containing 0.2 ppm dissolved oxygen (DO), followed by scanning and transmission electron microscopic examinations, to study mechanism of irradiation-assisted-stress-corrosion-crack (IASCC) initiation. Intergranular (IG) cracking behaviors changed at a border fluence (around 1 × 1020 n/cm2), above which deformation twinning were predominant and deformation localization occurred earlier with increasing fluence. The crack initiation sites tended to link to the deformation bands, indicating that the crack initiation may be brought about by the deformation bands interacted with grain boundaries. Thus the border fluence is equivalent to the IASCC threshold fluence for the sensitized material, although the terminology of IASCC is originally given to the non-sensitized materials without microstructural definition. The IASCC threshold fluence was found to change with irradiation conditions. Changes in IASCC susceptibility and IASCC threshold fluence with fluence and DO were further discussed.

  17. Long term properties and microstructural evolution of 18Cr-10Ni-3Cu-Ti-Nb austenitic stainless steel for boiler tube application

    Energy Technology Data Exchange (ETDEWEB)

    Minami, Y.; Fukui, T.; Ono, T. [TenarisNKK Tubes, Kawasaki, Kanagawa (Japan); Caminada, S. [TenarisDalmine, Dalmine, BG (Italy)

    2010-07-01

    The allowable tensile stress of 0.1C-18Cr-10Ni-3Cu-Ti-Nb steel (TEMPALOY AA-1; ASME C.C. 2512) is more than 30% higher compared with that of ASME SA-213 Grade TP347H in the temperature range 600-700 C. This high creep rupture strength is obtained by the precipitation of MC and M{sub 23}C{sub 6} carbides, and Cu-rich phase. Long term creep rupture tests over 10{sup 5}h enabled to verify the superior creep rupture strength of this steel. The investigation of microstructural evolution on the creep ruptured and aged specimens has shown the high structural stability of this material. Hardness and impact properties after high temperature aging reveal similar performance as conventional 18-8 stainless steels. Excellent steam oxidation resistance can be achieved by a shot-blasting method. The scale thickness of shot-blasted tube after 1000h at 750 C is below a few micron meters. These results have revealed that the mechanical properties and environmental resistance of this steel enable the use of TEMPALOY AA-1 in the latest generation of advanced USC boiler. (orig.)

  18. Corrosion behaviour of sintered duplex stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Utrilla, M. Victoria; Urena, Alejandro; Otero, Enrique; Munez, Claudio Jose [Escuela Superior de Ciencias Experimentales y Tecnologia, Universidad Rey Juan Carlos, C/ Tulipan s/n, 28933 Mostoles, Madrid (Spain)

    2004-07-01

    Duplex austenite-ferrite stainless steels were prepared by mixing austenitic (316L) and ferritic (434L) atomized powders. Although different 316L/434L ratios were prepared, present work centred its study on 50% ferrite - 50% austenite sintered steel. The powders were mixed and pressed at 700 MPa and sintered at 1250 deg. C for 30 min in vacuum. The cooling rate was 5 deg. C/min. Solution treatment was carried out to homogenize the microstructure at 1100 deg. C during 20 min. A microstructural study of the material in solution was performed, evaluating the microstructure, proportion and shape of porosity, and ferrite percentage. This last was measured by two methods, quantitative metallography and Fischer ferrito-metry. The materials were heat treated in the range of 700 to 1000 deg. C, for 10, 30 and 60 min and water quenched, to study the microstructural changes and the influence on the intergranular corrosion resistance. The method used to evaluate the sensitization to the intergranular corrosion was the electrochemical potentio-kinetic reactivation procedure (EPR). The test solution was 0.5 M H{sub 2}SO{sub 4} + 0,01 M KSCN at 30 deg. C. The criterion used to evaluate the sensitization was the ratio between the maximum reactivation density (Ir) and the maximum activation density (Ia). The results of the electrochemical tests were discussed in relation with the microstructures observed at the different heat treatments. (authors)

  19. The examination of sensitivity to corrosion of nickel-titanium and stainless steel endodontic instruments in root canal irrigating solutions

    Directory of Open Access Journals (Sweden)

    Popović Jelena

    2016-01-01

    Full Text Available The application of irrigating solutions is essential in chemomechanical treatment of tooth root canal. However, chemical and electrochemical aggressiveness of the solutions, which directly act on instruments, may damage their surface. The aim of this study was to investigate the sensitivity of the nickel-titanium (Ni-Ti and stainless steel endodontic files to corrosive action of the sodium hypochlorite (NaOCl, chlorhexidine gluconate (CHX and ethylenediamine tetraacetic acid (EDTA. Testing of sensitivity to corrosion of the instruments was performed by dynamic potentiometric method. Measurements were made in 5.25% NaOCl, 0.2% CHX and 17% EDTA. Ni-Ti instruments immersed in 5.25% NaOCl showed the most intensive corrosive changes and the lowest value of pitting potential of 1.1V. Stainless steel instruments immersed in 5.25% NaOCl showed higher value of pitting potential of 1.5V. Stainless steel instruments immersed in 0.2% CHX showed lower corrosive surface changes and higher value of pitting potential of 1.6V, whereas Ni-Ti instruments immersed in 0.2% CHX showed the pitting potential of 1.9V. The corrosion was not observed in both types of instruments after immersion in 17% EDTA. The use of 5.25% NaOCl and 0.2% CHX may cause severe surface corrosion of Ni-Ti and stainless steel endodontic files. [Projekat Ministarstva nauke Republike Srbije, br. 175102

  20. Stainless Steel Electrode for Sensitive Luminol Electrochemiluminescent Detection of H2O2, Glucose, and Glucose Oxidase Activity.

    Science.gov (United States)

    Kitte, Shimeles Addisu; Gao, Wenyue; Zholudov, Yuriy T; Qi, Liming; Nsabimana, Anaclet; Liu, Zhongyuan; Xu, Guobao

    2017-09-19

    Electrogenerated chemiluminescence (ECL) application of stainless steel, a robust and cost-effective material, has been developed for the first time. Type 304 stainless steel electrode shows appealing ECL performance in the luminol-H2O2 system. It enables the detection of H2O2 with a linear range from 1 to 1000 nM and a limit of detection of 0.456 nM [signal-to-noise ratio (S/N) = 3]. The ECL method based on type 304 stainless steel electrode is more sensitive, more cost-effective, and much simpler than other ECL methods reported before. Because the stainless steel electrode has excellent performance for H2O2 detection and H2O2 participates in many important enzymatic reactions, applications of stainless steel electrode-based ECL for detection of enzyme activities and enzyme substrates were further investigated by use of glucose oxidase (GODx) and glucose as representative enzyme and substrate. The concentrations of glucose and the activity of GODx were directly proportional to ECL intensities over a range of 0.1-1000 μM and 0.001-0.7 units/mL with limits of detection of 0.076 μM and 0.00087 unit/mL (S/N = 3), respectively. This method was successfully used for determining glucose in honey. Because of their remarkable performance and user-friendly features, stainless steel electrodes hold great promise in various electroanalytical applications, such as biosensing, disposable sensors, and wearable sensors.

  1. STRUCTURAL STRESS RELAXATION IN STAINLESS INSTABILITY STEEL

    Directory of Open Access Journals (Sweden)

    S. Lyabuk

    2017-06-01

    Full Text Available The approach to the description of conditions of martensitic transformation in austenitic steel is advanced. Transformation induced hardening is the result of Le Chatelier principle in instability alloys. The phase transformation in austenitic instability stainless steel is the cause of reduction of grain refining and increase of strength. It was experimentally shown that physical-mechanical characteristics of the prepared materials were defined by the structure and inhomogeneous distribution of the hardening phase within a grain. The reasons for high thermal stability of inverse austenitic were established. The factors determining the inverse austenitic relaxation resistibility and resources for its increasing were revealed.

  2. Nonlinear ultrasonic assessment of stress corrosion cracking damage in sensitized 304 stainless steel

    Science.gov (United States)

    Morlock, Florian; Jacobs, Laurence J.; Kim, Jin-Yeon; Singh, Preet; Wall, James J.

    2015-03-01

    This research uses nonlinear Rayleigh surface waves to characterize stress corrosion cracking (SCC) damage in welded 304 Stainless Steel (304 SS). 304 SS is widely used in reactor pressure vessels, where a corrosive environment in combination with applied stress due to high internal pressures can cause SCC. Welds and the nearby heat affected zones (HAZ) in the vessel material are especially sensitive to SCC damage. SCC damage results in microstructural changes such as dislocation formation and microcrack initiation that in the long term lead to reduced structural integrity and material failure. Therefore, the early detection of SCC is crucial to ensure safe operation. It has been shown that the microstructural changes caused by SCC can generate higher harmonic waves when excited harmonically. This research considers different levels of SCC damage induced in samples of welded 304 SS by applying stress to a specimen held in a corrosive medium (Sodium Thiosulfate). A nonlinear Rayleigh surface wave is introduced in the material and the fundamental and the second harmonic waves are measured using wedge detection. The nonlinearity parameter that relates the fundamental and the second harmonic amplitudes, is computed to quantify the SCC damage in each sample. These results are used to demonstrate the feasibility of using nonlinear Rayleigh waves to characterize SCC damage.

  3. Corrosion-free precast prestressed concrete piles made with stainless steel reinforcement : construction, test and evaluation.

    Science.gov (United States)

    2015-03-01

    The use of duplex high-strength stainless steel (HSSS) grade 2205 prestressing strand and : austenitic stainless steel (SS) grade 304 spiral wire reinforcement is proposed as a replacement of : conventional prestressing steel, in order to provide a 1...

  4. Application of advanced austenitic alloys to fossil power system components

    Energy Technology Data Exchange (ETDEWEB)

    Swindeman, R.W.

    1996-06-01

    Most power and recovery boilers operating in the US produce steam at temperatures below 565{degrees}C (1050{degrees}F) and pressures below 24 MPa (3500 psi). For these operating conditions, carbon steels and low alloy steels may be used for the construction of most of the boiler components. Austenitic stainless steels often are used for superheater/reheater tubing when these components are expected to experience temperatures above 565{degrees}C (1050{degrees}F) or when the environment is too corrosive for low alloys steels. The austenitic stainless steels typically used are the 304H, 321H, and 347H grades. New ferritic steels such as T91 and T92 are now being introduced to replace austenitic: stainless steels in aging fossil power plants. Generally, these high-strength ferritic steels are more expensive to fabricate than austenitic stainless steels because the ferritic steels have more stringent heat treating requirements. Now, annealing requirements are being considered for the stabilized grades of austenitic stainless steels when they receive more than 5% cold work, and these requirements would increase significantly the cost of fabrication of boiler components where bending strains often exceed 15%. It has been shown, however, that advanced stainless steels developed at ORNL greatly benefit from cold work, and these steels could provide an alternative to either conventional stainless steels or high-strength ferritic steels. The purpose of the activities reported here is to examine the potential of advanced stainless steels for construction of tubular components in power boilers. The work is being carried out with collaboration of a commercial boiler manufacturer.

  5. Plastic Deformation Influence on Intrinsic Magnetic Field of Austenitic Biomaterials

    Science.gov (United States)

    Smetana, Milan; Čápová, Klára; Chudáčik, Vladimír; Palček, Peter; Oravcová, Monika

    2016-12-01

    This article deals with non-destructive evaluation of austenitic stainless steels, which are used as the biomaterials in medical practice. Intrinsic magnetic field is investigated using the fluxgate sensor, after the applied plastic deformation. The three austenitic steel types are studied under the same conditions, while several values of the deformation are applied, respectively. The obtained results are presented and discussed in the paper.

  6. Thermal fatigue of a 304L austenitic stainless steel: simulation of the initiation and of the propagation of the short cracks in isothermal and aniso-thermal fatigue; Fatigue thermique d'un acier inoxydable austenitique 304L: simulation de l'amorcage et de la croissance des fissures courtes en fatigue isotherme et anisotherme

    Energy Technology Data Exchange (ETDEWEB)

    Haddar, N

    2003-04-01

    The elbow pipes of thermal plants cooling systems are submitted to thermal variations of short range and of variable frequency. These variations bound to temperature changes of the fluids present a risk of cracks and leakages. In order to solve this problem, EDF has started the 'CRECO RNE 808' plan: 'thermal fatigue of 304L austenitic stainless steels' to study experimentally on a volume part, the initiation and the beginning of the propagation of cracks in thermal fatigue on austenitic stainless steels. The aim of this study is more particularly to compare the behaviour and the damage of the material in mechanic-thermal fatigue (cycling in temperature and cycling in deformation) and in isothermal fatigue (the utmost conditions have been determined by EDF for the metal: Tmax = 165 degrees C and Tmin = 90 degrees C; the frequency of the thermal variations can reach a Hertz). A lot of experimental results are given. A model of lifetime is introduced and validated. (O.M.)

  7. Low temperature gaseous surface hardening of stainless steel

    DEFF Research Database (Denmark)

    Christiansen, Thomas; Somers, Marcel A. J.

    2011-01-01

    The present contribtion gives an overview of some of the technological aspects of low temperature thermochemical treatment of stainless steel. Examples of low temperature gaseous nitriding, carburising and nitrocarburising of stainless steel are presented and discussed. In particular......, the morphology, microstructure and characteristics of so-called expanded austenite "layers" on stainless steel are addressed....

  8. 21 CFR 872.3350 - Gold or stainless steel cusp.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Gold or stainless steel cusp. 872.3350 Section 872...) MEDICAL DEVICES DENTAL DEVICES Prosthetic Devices § 872.3350 Gold or stainless steel cusp. (a) Identification. A gold or stainless steel cusp is a prefabricated device made of austenitic alloys or alloys...

  9. Effect of prior cold work on the degree of sensitisation of welded joints of AISI 316L austenitic stainless steel studied by using an electrochemical minicell

    Energy Technology Data Exchange (ETDEWEB)

    De Tiedra, Pilar [Ciencia de los Materiales e Ingenieria Metalurgica, Departamento CMeIM/EGI/ICGF/IM/IPF, Universidad de Valladolid, Escuela de Ingenierias Industriales, Paseo del Cauce 59, Valladolid 47011 (Spain); Martin, Oscar, E-mail: oml@eis.uva.es [Ciencia de los Materiales e Ingenieria Metalurgica, Departamento CMeIM/EGI/ICGF/IM/IPF, Universidad de Valladolid, Escuela de Ingenierias Industriales, Paseo del Cauce 59, Valladolid 47011 (Spain); Garcia, Cristina; Martin, Fernando; Lopez, Manuel [Ciencia de los Materiales e Ingenieria Metalurgica, Departamento CMeIM/EGI/ICGF/IM/IPF, Universidad de Valladolid, Escuela de Ingenierias Industriales, Paseo del Cauce 59, Valladolid 47011 (Spain)

    2012-01-15

    Highlights: Black-Right-Pointing-Pointer Double loop shows greater sensitivity to interdendritic corrosion than single loop. Black-Right-Pointing-Pointer Fusion line sensitisation is lower than that of weld metal for all prior cold works. Black-Right-Pointing-Pointer Heat affected zone sensitisation is maximum at a prior cold work of 10%. Black-Right-Pointing-Pointer Heat affected zone sensitisation Much-Less-Than base material sensitisation for a prior cold work of 20%. - Abstract: This work aims to assess the effect of prior cold work on the degree of sensitisation of each of the four welding zones of welded joints of AISI 316L subjected to post-welding sensitisation. Electrochemical potentiokinetic reactivation and double loop electrochemical potentiokinetic reactivation tests are performed on each of the four zones by using a small-scale electrochemical cell (minicell). The results show that the degree of sensitisation of heat affected zone, which achieves its maximum at a prior cold work level of 10%, is significantly lower than that of base material for a prior cold work of 20%.

  10. Extended X-ray absorption fine structure investigation of nitrogen stabilized expanded austenite

    DEFF Research Database (Denmark)

    Oddershede, Jette; Christiansen, Thomas; Ståhl, Kenny

    2010-01-01

    As-delivered austenitic stainless steel and nitrogen stabilized expanded austenite, both fully nitrided and denitrided (in H2), were investigated with Cr, Fe and Ni extended X-ray absorption fine structure. The data shows pronounced short-range ordering of Cr and N. For the denitrided specimen...

  11. Effects of focused ion beam milling on austenite stability in ferrous alloys

    Energy Technology Data Exchange (ETDEWEB)

    Knipling, K.E., E-mail: knipling@anvil.nrl.navy.mil [Naval Research Laboratory, 4555 Overlook Ave, SW Washington, DC 20375 (United States); Rowenhorst, D.J.; Fonda, R.W.; Spanos, G. [Naval Research Laboratory, 4555 Overlook Ave, SW Washington, DC 20375 (United States)

    2010-01-15

    The susceptibility of fcc austenite to transform to bcc during focused ion beam milling was studied in three commercial stainless steels. The alloys investigated, in order of increasing austenite stability, were: (i) a model maraging steel, Sandvik 1RK91; (ii) an AISI 304 austenitic stainless steel; and (iii) AL-6XN, a super-austenitic stainless steel. Small trenches were milled across multiple austenite grains in each alloy using a 30 kV Ga{sup +} ion beam at normal incidence to the specimen surface. The ion beam dose was controlled by varying the trench depth and the beam current. The factors influencing the transformation of fcc austenite to bcc (listed in order of decreasing influence) were found to be: (i) alloy composition (i.e., austenite stability), (ii) ion beam dose (or trench depth), and (iii) crystallographic orientation of the austenite grains. The ion beam current had a negligible influence on the FIB-induced transformation of austenite in these alloys.

  12. Deformation Induced Martensitic Transformation and Its Initial Microstructure Dependence in a High Alloyed Duplex Stainless Steel

    DEFF Research Database (Denmark)

    Xie, Lin; Huang, Tian Lin; Wang, Yu Hui

    2017-01-01

    Deformation induced martensitic transformation (DIMT) usually occurs in metastable austenitic stainless steels. Recent studies have shown that DIMT may occur in the austenite phase of low alloyed duplex stainless steels. The present study demonstrates that DIMT can also take place in a high alloyed...... Fe–23Cr–8.5Ni duplex stainless steel, which exhibits an unexpectedly rapid transformation from γ-austenite into α′-martensite. However, an inhibited martensitic transformation has been observed by varying the initial microstructure from a coarse alternating austenite and ferrite band structure...

  13. Numerical simulation of hydrogen-assisted crack initiation in austenitic-ferritic duplex steels; Numerische Simulation der wasserstoffunterstuetzten Rissbildung in austentisch-ferritischen Duplexstaehlen

    Energy Technology Data Exchange (ETDEWEB)

    Mente, Tobias

    2015-07-01

    Duplex stainless steels have been used for a long time in the offshore industry, since they have higher strength than conventional austenitic stainless steels and they exhibit a better ductility as well as an improved corrosion resistance in harsh environments compared to ferritic stainless steels. However, despite these good properties the literature shows some failure cases of duplex stainless steels in which hydrogen plays a crucial role for the cause of the damage. Numerical simulations can give a significant contribution in clarifying the damage mechanisms. Because they help to interpret experimental results as well as help to transfer results from laboratory tests to component tests and vice versa. So far, most numerical simulations of hydrogen-assisted material damage in duplex stainless steels were performed at the macroscopic scale. However, duplex stainless steels consist of approximately equal portions of austenite and δ-ferrite. Both phases have different mechanical properties as well as hydrogen transport properties. Thus, the sensitivity for hydrogen-assisted damage is different in both phases, too. Therefore, the objective of this research was to develop a numerical model of a duplex stainless steel microstructure enabling simulation of hydrogen transport, mechanical stresses and strains as well as crack initiation and propagation in both phases. Additionally, modern X-ray diffraction experiments were used in order to evaluate the influence of hydrogen on the phase specific mechanical properties. For the numerical simulation of the hydrogen transport it was shown, that hydrogen diffusion strongly depends on the alignment of austenite and δ-ferrite in the duplex stainless steel microstructure. Also, it was proven that the hydrogen transport is mainly realized by the ferritic phase and hydrogen is trapped in the austenitic phase. The numerical analysis of phase specific mechanical stresses and strains revealed that if the duplex stainless steel is

  14. Cyclic deformation behaviour of austenitic steels at ambient and ...

    Indian Academy of Sciences (India)

    The aim of the present investigation is to characterise cyclic deformation behaviour and plasticity-induced martensite formation of metastable austenitic stainless steels at ambient and elevated temperatures, taking into account the influence of the alloying elements titanium and niobium. Titanium and niobium are ...

  15. Assessment of Deformation Twinning in Cold Rolled Austenitic ...

    African Journals Online (AJOL)

    Deformation twinning has traditionally been studied with Transmission Electron Microscopy (TEM). In this study, an assessment of deformation twinning in Austenitic Stainless Steel (ASS), type 304L, cold rolled to 20% reduction was investigated using Scanning Electron Microscopy (SEM) and Electron Back Scatter ...

  16. Standard test method for electrochemical reactivation (EPR) for detecting sensitization of AISI type 304 and 304L stainless steels

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    1994-01-01

    1.1 This test method covers a laboratory procedure for conducting an electrochemical reactivation (EPR) test on AISI Type 304 and 304L (UNS No. S30400 and S30403, respectively) stainless steels. This test method can provide a nondestructive means of quantifying the degree of sensitization in these steels (1, 2, 3). This test method has found wide acceptance in studies of the effects of sensitization on intergranular corrosion and intergranular stress corrosion cracking behavior (see Terminology G15). The EPR technique has been successfully used to evaluate other stainless steels and nickel base alloys (4), but the test conditions and evaluation criteria used were modified in each case from those cited in this test method. 1.2 The values stated in SI units are to be regarded as the standard. The inch-pound units given in parentheses are for information only. 1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this...

  17. Effect of liquid phase sintering on the mechanical properties and corrosion resistance of infiltrated austenitic stainless steel; Efeito da sinterizacao com fase liquida sobre as propriedades mecanicas e resistencia a corrosao do aco inoxidavel austenitico infiltrado

    Energy Technology Data Exchange (ETDEWEB)

    Machado, Cristine F. [Rio Grande do Sul Univ., Porto Alegre, RS (Brazil). Programa de Pos-graduacao em Engenharia Metalurgica e dos Materiais; Matos Dias, Arao de; Schaeffer, Lirio [Rio Grande do Sul Univ., Porto Alegre, RS (Brazil). Centro de Tecnologia. Lab. de Metalurgia do Po

    1996-12-31

    First, this work presents some considerations on the properties and corrosion resistance of the stainless steels and its relation with porosity. The infiltration technique of copper into compacted steels is presented as an efficacy alternative to improve both mechanical properties and corrosion resistance. In experimental development, it was carried out mechanical tests with stainless steel AISI 316 L to ratify the copper infiltration effects on the yield stress of the material, and corrosion tests in salt spray. The results confirm a considerable improvement in properties on the whole to infiltrated stainless steel. (author) 18 refs., 8 figs., 4 tabs.

  18. Microstructural, Micro-hardness and Sensitization Evaluation in HAZ of Type 316L Stainless Steel Joint with Narrow Gap Welds

    Energy Technology Data Exchange (ETDEWEB)

    Islam, Faisal Shafiqul; Jang, Changheui [KAIST, Daejeon (Korea, Republic of); Kang, Shi Chull [Korea Institute of Nuclear Safety, Daejeon (Korea, Republic of)

    2015-10-15

    From Micro-hardness measurement HAZ zone was found approximately 1-1.5 mm in NGW and DL-EPR test confirmed that 316L NGW HAZ was not susceptible to sensitization as DOS <1% according to sensitization criteria based on reference. In nuclear power plants 316L stainless steels are commonly used material for their metallurgical stability, high corrosion resistance, and good creep and ductility properties at elevated temperatures. Welding zone considered as the weakest and failure initiation source of the components. For safety and economy of nuclear power plants accurate and dependable structural integrity assessment of main components like pressure vessels and piping are need as it joined by different welding process. In similar and dissimilar metal weld it has been observed that weld microstructure cause the variation of mechanical properties through the thickness direction. In the Heat Affected Zone (HAZ) relative to the fusion line face a unique thermal experience during welding.

  19. Hydrophilic property of 316L stainless steel after treatment by atmospheric pressure corona streamer plasma using surface-sensitive analyses

    Energy Technology Data Exchange (ETDEWEB)

    Al-Hamarneh, Ibrahim, E-mail: hamarnehibrahim@yahoo.com [Department of Physics, Faculty of Science, Al-Balqa Applied University, Salt 19117 (Jordan); Pedrow, Patrick [School of Electrical Engineering and Computer Science, Washington State University, Pullman, WA 99164 (United States); Eskhan, Asma; Abu-Lail, Nehal [Gene and Linda Voiland School of Chemical Engineering and Bioengineering, Washington State University, Pullman, WA 99164 (United States)

    2012-10-15

    Highlights: Black-Right-Pointing-Pointer Surface hydrophilic property of surgical-grade 316L stainless steel was enhanced by Ar-O{sub 2} corona streamer plasma treatment. Black-Right-Pointing-Pointer Hydrophilicity, surface morphology, roughness, and chemical composition before and after plasma treatment were evaluated. Black-Right-Pointing-Pointer Contact angle measurements and surface-sensitive analyses techniques, including XPS and AFM, were carried out. Black-Right-Pointing-Pointer Optimum plasma treatment conditions of the SS 316L surface were determined. - Abstract: Surgical-grade 316L stainless steel (SS 316L) had its surface hydrophilic property enhanced by processing in a corona streamer plasma reactor using O{sub 2} gas mixed with Ar at atmospheric pressure. Reactor excitation was 60 Hz ac high-voltage (0-10 kV{sub RMS}) applied to a multi-needle-to-grounded screen electrode configuration. The treated surface was characterized with a contact angle tester. Surface free energy (SFE) for the treated stainless steel increased measurably compared to the untreated surface. The Ar-O{sub 2} plasma was more effective in enhancing the SFE than Ar-only plasma. Optimum conditions for the plasma treatment system used in this study were obtained. X-ray photoelectron spectroscopy (XPS) characterization of the chemical composition of the treated surfaces confirms the existence of new oxygen-containing functional groups contributing to the change in the hydrophilic nature of the surface. These new functional groups were generated by surface reactions caused by reactive oxidation of substrate species. Atomic force microscopy (AFM) images were generated to investigate morphological and roughness changes on the plasma treated surfaces. The aging effect in air after treatment was also studied.

  20. Nitrogen effect on precipitation and sensitization in cold-worked Type 316L(N) stainless steels

    Science.gov (United States)

    Oh, Yong Jun; Hong, Jun Hwa

    2000-02-01

    The precipitation behavior and sensitization resistance of Type 316L(N) stainless steels containing different concentrations of nitrogen have been investigated at the aging condition of 700°C for cold work (CW) levels ranging from 0% (as solution annealed) to 40% reduction in thickness. The precipitation of M 23C 6 carbide and intermetallic compounds ( χ, Laves and σ phase) was accelerated by increasing the CW level. Nitrogen in the deformed alloys retarded the inter- and intra-granular precipitation of the carbides at low and high CW levels respectively, whereas it increased the relative amount of the χ phase. Quantitative assessment of the degree of sensitization (DOS) using the double loop-electrochemical potentiokinetic reactivation (DL-EPR) tests indicated that CW levels up to 20% enhanced sensitization while 40% CW suppressed sensitization for all aging times. The increase in nitrogen content accelerated the sensitization at CW levels below 20%. This might be associated with the homogeneous distribution of dislocations and the lower tendency toward recrystallization exhibited in the alloys having higher nitrogen content.

  1. Tribocorrosion wear of austenitic and martensitic steels

    Directory of Open Access Journals (Sweden)

    G. Rozing

    2016-07-01

    Full Text Available This paper explores the impact of tribocorrosion wear caused by an aggressive acidic media. Tests were conducted on samples made of stainless steel AISI 316L, 304L and 440C. Austenitic steels were tested in their nitrided state and martensitic in quenched and tempered and then induction hardened state. Electrochemical corrosion resistance testing and analysis of the microstructure and hardness in the cross section was carried out on samples of selected steels. To test the possibility of applying surface modification of selected materials in conditions of use, tests were conducted on samples/parts in a worm press for final pressing.

  2. Estimation of embrittlement during aging of AISI 316 stainless steel ...

    Indian Academy of Sciences (India)

    Unknown

    Stainless steel; TIG welds; aging; Charpy impact; lower shelf energy; embrittlement. 1. Introduction. Austenitic stainless steels have high ductility, low yield strength, high tensile strength, are easy to fabricate and have good corrosion resistance (Harvey 1979). In welding of these steels there are some difficulties including hot.

  3. Modelling of composition and stress profiles in low temperature surface engineered stainless steel

    DEFF Research Database (Denmark)

    Jespersen, Freja Nygaard; Hattel, Jesper Henri; Somers, Marcel A. J.

    2015-01-01

    Thermochemical surface engineering by nitriding/carburizing of stainless steel causes a surface zone of expanded austenite, which improves the wear resistance of the stainless steel while preserving the stainless behavior. As a consequence of the thermochemical surface engineering, huge residual ...

  4. Influence of the chemical composition, heat and surface treatment in the biofouling of austenitic stainless steels; Influencia de la composicion quimica, del tratamiento termico y del acabado supreficial en el bioensuciamiento de aceros inoxidables austeniticos

    Energy Technology Data Exchange (ETDEWEB)

    Sarro, M. I.; Aleman, O.; Moreno, D. A.; Roso, M.; Ranninger, C.

    2004-07-01

    The main objective of this study was to analyse the biofouling processes in the kinds of stainless steels used normally in industry (UNS S30400, UNS S30403 and UNS S31600), with different surface treatments after grinding and polishing. The study was developed using two microscopy techniques. Scanning Electron Microscopy (SEM) was used to evaluate the microorganisms distribution in the materials, and Epi fluorescence Microscopy was used to evaluate the viability of cells in the biofilm. The results revealed the influence of the material, heat treatment, surface treatment and roughness in the biofouling processes in the stainless steel assays. (Author) 33 refs.

  5. The size of the sensitization zone in 304 stainless steel welds

    Energy Technology Data Exchange (ETDEWEB)

    Tsai, N.S.; Eagar, T.W.

    1984-06-01

    Factors influencing the size and shape of the sensitization zone are studied through a statistically designed experiment. The width of the zone is in proportion to the magnitude of the heat input except when little fusion occurs. The minimum sensitization size can be obtained with a broadly distributed heat source traveling at high speed, and the maximum size can be obtained with low speed and a narrow heat distribution. Under certain welding conditions, one can obtain welds which are free of sensitization on the surface, hence this process may lead to a new method of preventing sensitization-induced intergranular corrosion. By depositing surface sensitization-free welds on either side of a previously sensitized weld, the chromium carbide precipitates dissolve and sensitization on the surface is eliminated.

  6. Thermodynamic calculation of phase equilibria in stainless steels

    Directory of Open Access Journals (Sweden)

    Klančnik G.

    2012-01-01

    Full Text Available In this paper two examples of thermodynamic investigation of stainless steels using both, experimental and modeling approach are described. The ferritic-austenitic duplex stainless steel and austenitic stainless steel were investigated using thermal analysis. The complex melting behavior was evident for both alloy systems. Experimentally obtained data were compared with the results of the thermodynamic calculations using the CALPHAD method. The equilibrium thermal events were also described by the calculated heat capacity. In spite of the complexity of both selected real alloy systems a relative good agreement was obtained between the thermodynamic calculations and experimental results.

  7. Nano-composite stainless steel

    Science.gov (United States)

    Dehoff, Ryan R.; Blue, Craig A.; Peter, William H.; Chen, Wei; Aprigliano, Louis F.

    2015-07-14

    A composite stainless steel composition is composed essentially of, in terms of wt. % ranges: 25 to 28 Cr; 11 to 13 Ni; 7 to 8 W; 3.5 to 4 Mo; 3 to 3.5 B; 2 to 2.5 Mn; 1 to 1.5 Si; 0.3 to 1.7 C; up to 2 O; balance Fe. The composition has an austenitic matrix phase and a particulate, crystalline dispersed phase.

  8. Behavior to the fracture of an AISI 304 stainless steel sensitized in BWR reactor conditions (288 degrees Centigrade and 80 Kg/cm{sup 2}); Comportamiento a la fractura de un acero inoxidable AISI 304 sensibilizado en condiciones de reactor BWR (288 grados Centigrados y 80 Kg/cm{sup 2})

    Energy Technology Data Exchange (ETDEWEB)

    Hernandez C, R.; Diaz S, A.; Garcia R, R.; Aguilar T, A.; Gachuz M, M.; Arganis J, C.; Merino C, J. [Instituto Nacional de Investigaciones Nucleares, A.P. 18-1027, 11801 Mexico D.F. (Mexico)

    1999-07-01

    It is a knew fact that ductility of a lot of structural alloys can be deteriorated by the environment effect which are exposed, and that their consequent embrittlement can put in doubt the safety of their functioning; such is the case of austenitic stainless steels used in internal components of the BWR type reactors which not only is subjected to the effect combined of the aggressive environment which surround it (pressure, temperature, corrosion potential, conductivity medium, local state of efforts, etc.), but also to the action of present neutron radiation, manifesting microstructural changes which are reflected in the augmentation of its susceptibility to the intergranular cracking, phenomena generally known as IASCC ''Irradiation Assisted Stress Corrosion Cracking''. Once appeared the cracking in the material, the useful life of a component is limited by the rapidity to growth of these cracking, making necessary evaluations which can to predict its behavior, therefore the present work shows the preliminary results for determining the behavior to the fracture of an AISI 304 stainless steel sensitized, in a dynamic recirculation circuit which allows to simulate the operation conditions of a BWR reactor (288 Centigrade and 80 kg/cm{sup 2}). (Author)

  9. The effects of stainless steel finish on Salmonella Typhimurium attachment, biofilm formation and sensitivity to chlorine.

    Science.gov (United States)

    Schlisselberg, Dov B; Yaron, Sima

    2013-08-01

    Bacterial colonization and biofilm formation on stainless steel (SS) surfaces can be sources for cross contamination in food processing facilities, possessing a great threat to public health and food quality. Here the aim was to demonstrate the influence of surface finish of AISI 316 SS on colonization, biofilm formation and susceptibility of Salmonella Typhimurium to disinfection. Initial attachment of S. Typhimurium on surfaces of SS was four times lower, when surface was polished by Bright-Alum (BA) or Electropolishing (EP), as compared to Mechanical Sanded (MS) or the untreated surface (NT). The correlation between roughness and initial bacterial attachment couldn't account on its own to explain differences seen. Biofilms with similar thickness (15-18 μm) were developed on all surfaces 1-day post inoculation, whereas EP was the least covered surface (23%). Following 5-days, biofilm thickness was lowest on EP and MS (30 μm) and highest on NT (62 μm) surfaces. An analysis of surface composition suggested a link between surface chemistry and biofilm development, where the higher concentrations of metal ions in EP and MS surfaces correlated with limited biofilm formation. Interestingly, disinfection of biofilms with chlorine was up to 130 times more effective on the EP surface (0.005% surviving) than on the other surfaces. Overall these results suggest that surface finish should be considered carefully in a food processing plant. Copyright © 2013 Elsevier Ltd. All rights reserved.

  10. Analysis of deformation induced martensite in AISI 316L stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Jagarinec, Darko; Kirbis, Peter; Predan, Jozef; Vuherer, Tomaz; Gubeljak, Nenad [Maribor Univ. (Slovenia). Faculty of Mechanical Engineering

    2016-08-01

    Metastable austenite stainless steel AISI 316L is sensitive to cold deformation, where transformation from austenite to martensite occurred. The bending deformation as the formation process leads to tensile and compression throughout the thickness of the billet. Tensile testing of the specimen causes differences in the true stress-strain along the contraction neck prior to fracture as well. The aim of the paper is to find correlation between microhardness as brief inspection parameters and extension of martensitic transformation. The total equivalent plastic strain extend diagram obtained by numerical simulation of bending was compared with tensile true stress-strain diagram. Results show very good correlation between hardness, true strain and martesite content. Therefore, one can conclude that by hardness measurement, it is possible to measure the level of equivalent plastic strain until ultimate tensile stress as a linear correlation between hardness, true strain and martesite content.

  11. The Microstructure and Pitting Resistance of Weld Joints of 2205 Duplex Stainless Steel

    Science.gov (United States)

    Wu, Mingfang; Liu, Fei; Pu, Juan; Anderson, Neil E.; Li, Leijun; Liu, Dashuang

    2017-11-01

    2205 duplex stainless steel (DSS) was welded by submerged arc welding. The effects of both heat input and groove type on the ferrite/austenite ratio and elemental diffusion of weld joints were investigated. The relationships among welding joint preparation, ferrite/austenite ratio, elemental diffusion, and pitting corrosion resistance of weld joints were analyzed. When the Ni content of the weld wire deposit was at minimum 2-4% higher than that of 2205 DSS base metal, the desired ratio of ferrite/austenite and elemental partitioning between the austenite and ferrite phases were obtained. While the pitting sensitivity of weld metal was higher than that of base metal, the self-healing capability of the passive film of weld metal was better than that of the base metal when a single V-type groove was used. Furthermore, the heat input should be carefully controlled since pitting corrosion occurred readily in the coarse-grained heat-affected zone near the fusion line of welded joints.

  12. Ne Implantation Induced Transformation in Stainless Steel

    NARCIS (Netherlands)

    Noordhuis, J.; Hosson, J.Th.M. De

    1990-01-01

    This paper reports a microstructural investigation of the changes induced by Ne implantation in stainless steel of the austenitic type. At a critical dose of 2.3 · 10^17/cm^2 a martensitic phase transformation was observed. In particular, attention has been paid to the effect of the stress held of

  13. Extended x-ray absorption fine structure investigation of annealed carbon expanded austenite

    DEFF Research Database (Denmark)

    Oddershede, Jette; Christiansen, Thomas L.; Somers, Marcel A. J.

    2012-01-01

    austenite and Hägg carbide, Ξ-M5C2. EXAFS showed that the Cr atoms were mainly present in environments similar to the carbides Hägg Ξ-M5C2 and M23C6. The environments of the Fe and Ni atoms were concluded to be largely metallic austenite. Light optical micrograph of stainless steel AISI 316 gas...

  14. In Situ Investigation of the Evolution of Lattice Strain and Stresses in Austenite and Martensite During Quenching and Tempering of Steel

    DEFF Research Database (Denmark)

    Villa, M.; Niessen, F.; Somers, M. A. J.

    2018-01-01

    Energy dispersive synchrotron X-ray diffraction was applied to investigate in situ the evolution of lattice strains and stresses in austenite and martensite during quenching and tempering of a soft martensitic stainless steel. In one experiment, lattice strains in austenite and martensite were me...

  15. Influence of plastic deformation on low temperature surface hardening of stainless steel by gaseous nitriding

    DEFF Research Database (Denmark)

    Bottoli, Federico; Winther, Grethe; Christiansen, Thomas Lundin

    2015-01-01

    This article addresses an investigation of the influence of plastic deformation on low temperature surface hardening by gaseous nitriding of three commercial austenitic stainless steels: AISI 304, EN 1.4369 and Sandvik Nanoflex® with various degrees of austenite stability. The materials were plas...

  16. PITTING CORROSION OF TYPE 430 STAINLESS STEEL UNDER CHLORIDE SOLUTION FILMS

    OpenAIRE

    Tran Van, Nam; Tran Van, Nam

    2015-01-01

    In recent years, ferritic stainless steel is promoting to use than other stainless steels such as austenitic, duplex stainless steels owning to affordable cost. Unfortunately, this material has moderate corrosion resistance. Therefore, both understanding corrosion process and improving corrosion resistance of this material will be important issues. In this study, the corrosion behavior of type 430 stainless steel under solution layers containing chloride is investigated. Effects of the thin-f...

  17. SCC of stainless steel under evaporative conditions

    Energy Technology Data Exchange (ETDEWEB)

    Andersen, H.; Arnvig, P.E.; Wasielewska, W.; Wegrelius, L.; Wolfe, C. [Avesta Sheffield AB, Avesta (Sweden)

    1998-12-31

    Three different test methods have been used to assess the susceptibility of different stainless steel grades to SCC under evaporative and immersed conditions. The methods employed were the drop evaporation test, the wick test and a high temperature, high pressure test simulating a feedwater heater tubing application in power plants. The alloys investigated were commercially produced austenitic and duplex stainless steels varying in chemical composition, plus one copper-nickel alloy. The resistance of austenitic stainless steels towards SCC increased by increasing the content of Ni, Mo and Cr, thus the super austenitic 654SMO{reg_sign} (uns32654) did not show any cracking in any of the three tests. The super austenitic 254SMO{reg_sign} (UNS31254) revealed only slight SCC in the simulated feed water heater tubing application while the equivalent N08367 revealed severe pitting and cracking. The drop evaporation test exhibited the most severe test conditions characterized by thermally induced fatigue effects, sensibility to onset of corrosion and severe acidic conditions generated under deposits on the test specimen. Some factors in stress corrosion cracking tests such as thermal fatigue, diffusion, heat transfer and stress condition, are discussed with regard to their influence on the test results.

  18. Reheat cracking of austenitic stainless steels - pre-strain effect on intergranular damage; Fissuration en relaxation des aciers inoxydables austenitiques - influence de l'ecrouissage sur l'endommagement intergranulaire

    Energy Technology Data Exchange (ETDEWEB)

    Auzoux, Q

    2004-01-01

    Welding process induces strain in 316 stainless steel affected zones. Their microstructure was reproduce by rolling of three different steels (316L, 316L(N) et 316H). Traction, creep and relaxation tests were performed at 550 deg C and 600 deg C on smooth, notched and pre-cracked specimens. Pre-strain by rolling increases the hardness and the creep resistance because of the high dislocation density but decreases ductility because of the fast development of intergranular damage. This embrittlement leads to crack propagation during relaxation tests on pre-strained steels without distinction in respect to their carbon or nitrogen content. A new intergranular damage model was built using local micro-cracks measurements and finite elements analysis. Pre-strain effect and stress triaxiality ratio effect are reproduced by the modelling so that the reheat cracking risk near welds can now be estimated. (author)

  19. Effect of biofilm in the corrosion of austenitic stainless steels in wastewater treatment plants; Efecto de la biopelicula en la corrosion de aceros inoxidables austeniticos en estaciones depuradoras de aguas residuales

    Energy Technology Data Exchange (ETDEWEB)

    Bethencourt, M.; Garcia de Lomas, J.; Corzo, A.; Villahermosa, D.; Matres, V.

    2010-07-01

    In this work, the influence of the biofilm in the corrosion process of different alloys of stainless steel was studied in two sampling points in a wastewater treatment plant during 4 years. The physicochemical microenvironment within the biofilm was characterized through O{sub 2}, H{sub 2}S and pH microelectrodes. Corrosion rates were quantified from the number, diameter and depth of pits. The results show a remarkable development of the biofilm and a significantly greater number of pits in the grit removal channel than in the sludge recirculation channel. Based on the characteristics of the water phase and microelectrode measurements, our results suggest that biofilm induced corrosion throughout 3 mechanisms: creation of differential aeration cells, areas with different pH and areas having high sulphide production which may react with metal ions. (Author) 54 refs.

  20. Study of the martensite transformation on reduction area profiles of austenitic stainless steels AISI 303; Estudo da metaestabilidade da martensita nos perfis de estricao dos acos inoxidaveis austeniticos AISI 303

    Energy Technology Data Exchange (ETDEWEB)

    Sa, Robespierre M. de; Alfaro, Sadek C.A. [Brasilia Univ., DF (Brazil). Dept. de Engenharia Mecanica

    1986-12-31

    The martensitic transformation on the ductility study, through the area reduction analysis on Stainless Steel AISI 303, at a temperature variation from 0 to 25 deg C, is discussed. According to the author, the reduction area profiles under ductility properties are determined by three factors: temperature, deformation and microstructure characteristic. The essays shown that, according the temperature variation between 0 to 25 deg C, and with an deformation increase, is noted the better characteristic of ductility. In the formation of reduction area until 6 mm after rupture, the temperature is the main factor, while the deformation rate is the dominant agent in the section from 0 mm. to 3 mm. 9 figs., 2 tabs., 5 refs.

  1. Cylindrical Shells Made of Stainless Steel - Investigation of Postbuckling

    Science.gov (United States)

    Stehr, Sebastian; Stranghöner, Natalie

    2017-06-01

    The relevant load case of open thin-walled shells is often wind loading during construction. Because of the missing stabilization effect of the roof they show a very high sensitivity to buckling which results into higher wall thicknesses. As part of the European RFCS research project BiogaSS the Institute for Metal and Lightweight Structures of the University of Duisburg-Essen carried out investigations on open thin-walled tanks made of austenitic and duplex stainless steels under wind load to study a possible economic advantage which might be gained from the consideration of the elastic postbuckling behaviour. This contribution presents not only experimental and numerical results but also first recommendations regarding the range of possible buckling reduction factors which might be incorporated in future revisions of EN 1993-1-6 and EN 1993-4-2.

  2. Sensitization, intergranular attack, stress corrosion cracking, and irradiation effects on the corrosion of iron--chromium--nickel alloys

    Energy Technology Data Exchange (ETDEWEB)

    Wu, P.C.S.

    1978-04-01

    A literature review is presented on the sensitization, intergranular attack, and stress corrosion cracking of austenitic stainless steels with emphasis on dilute solutions at temperatures below the boiling point of water. An attempt is made to list the possible sources of contaminants during manufacture, shipping, construction and all phases of operation of the sodium containing components. The susceptibility of the different materials to stress corrosion cracking in the various contaminants is discussed and suggestions to prevent serious problems are made. (GHT)

  3. A New Set of Creq and Nieq Equations for Predicting Solidification Modes of Cast Austenitic Fe-Mn-Si-Cr-Ni Shape Memory Alloys

    Science.gov (United States)

    Peng, Huabei; Wen, Yuhua; Du, Yangyang; Chen, Jie; Yang, Qin

    2013-12-01

    Solidification microstructures and solidification modes in different austenitic Fe-Mn-Si-Cr-Ni shape memory alloys were investigated. Based on these results, a new set of Creq and Nieq equations (Creq = Cr + 1.5Si; Nieq = Ni + 0.164Mn + 22C) were developed. The above results show that Mn is still an austenite former in austenitic Fe-Mn-Si-Cr-Ni alloys containing above 12 wt pct Mn and 4 wt pct Si, but its effect is weaker than that in austenitic stainless steels with lower Mn content.

  4. Process for stabilizing dimensions of duplex stainless steels for service at elevated temperatures

    Science.gov (United States)

    Hull, Frederick C.; Tobin, John C.

    1981-01-01

    Duplex stainless steel materials containing austenite plus delta ferrite, are dimensionally stabilized by heating the material to a reaction temperature between about 1050.degree.-1450.degree. F. (566.degree.-788.degree. C.), holding it at this temperature during transformation of delta ferrite to austenite plus sigma phase, and subsequently heating to a reversion temperature between about 1625.degree.-1750.degree. F. (885.degree.-954.degree. C.), whereby the sigma phase transforms back to ferrite, but the austenite remains dispersed in the ferrite phase. Final controlled cooling permits transformation of ferrite to austenite plus sigma and, later, precipitation of carbides.

  5. Low cycle fatigue: high cycle fatigue damage accumulation in a 304L austenitic stainless steel; Endommagement et cumul de dommage en fatigue dans le domaine de l'endurance limitee d'un acier inoxydable austenitique 304L

    Energy Technology Data Exchange (ETDEWEB)

    Lehericy, Y

    2007-05-15

    The aim of this study was to evaluate the consequences of a Low Cycle Fatigue pre-damage on the subsequent fatigue limit of a 304L stainless steel. The effects of hardening and severe roughness (grinding) have also been investigated. In a first set of tests, the evolution of the surface damage induced by the different LCF pre-cycling was characterized. This has permitted to identify mechanisms and kinetics of damage in the plastic domain for different surface conditions. Then, pre-damaged samples were tested in the High Cycle Fatigue domain in order to establish the fatigue limits associated with each level of pre-damage. Results evidence that, in the case of polished samples, an important number of cycles is required to initiate surface cracks ant then to affect the fatigue limit of the material but, in the case of ground samples, a few number of cycles is sufficient to initiate cracks and to critically decrease the fatigue limit. The fatigue limit of pre-damaged samples can be estimated using the stress intensity factor threshold. Moreover, this detrimental effect of severe surface conditions is enhanced when fatigue tests are performed under a positive mean stress (author)

  6. Composition-dependent variation of magnetic properties and interstitial ordering in homogeneous expanded austenite

    DEFF Research Database (Denmark)

    Brink, Bastian K.; Ståhl, Kenny; Christiansen, Thomas Lundin

    2016-01-01

    ferromagnetism is observed for intermediate nitrogen loads. Spontaneous volume magnetostriction was observed in the ferromagnetic state and the Curie temperature was found to depend strongly on the nitrogen content. For the first time, X-ray diffraction evidence for the occurrence of long-range interstitial......The crystal structure and magnetic properties of austenitic stainless steel with a colossal interstitial content, so-called expanded austenite, are currently not completely understood. In the present work, the magnetic properties of homogeneous samples of expanded austenite, as prepared...... by lowerature nitriding of thin foils, were investigated with magnetometry and Mössbauer spectroscopy. At room temperature, expanded austenite is paramagnetic for relatively low and for relatively high nitrogen contents (yN = 0.13 and 0.55, respectively, where yN is the interstitial nitrogen occupancy), while...

  7. Tooling solutions for sheet metal forming and punching of lean duplex stainless steel

    DEFF Research Database (Denmark)

    Wadman, Boel; Madsen, Erik; Bay, Niels

    2012-01-01

    .4509 and lean duplex EN1.4162 in a production designed for austenitic stainless steels, such as EN1.4301 and 1.4401. The result is a guideline that summarizes how stainless material properties may affect tool degradation, and suggests tool solutions for reduced production disturbances and tool maintenance cost....

  8. Resistência à erosão por cavitação de aços inoxidáveis austeníticos CrMnSiN depositados por PTA Cavitation erosion resistance of CrMnSiN austenitic stainless steels deposited by PTA

    Directory of Open Access Journals (Sweden)

    Hélio Ormeu Ribeiro

    2010-06-01

    power generation. Among the materials usually applied in the welding repair of cavitation erosion are included the common stainless steels AISI 308 and 309, special Co-alloyed stainless steels and Co-base alloys (stellites, whereby these have as handicap a higher susceptibility to cracking, the difficult in finishing by grinding and the higher cost. In this context this work had the purpose to design, develop and evaluate CrMnSiN austenitic stainless steels, as deposited by the PTA process. The cavitation erosion resistance was evaluated using the vibratory ultrasonic test according ASTM G32-92. The microstructure was analyzed by means of optical and scanning electronical microscopy and the nature of phases present in the coatings - the cavitation induced formation of martensites α' and ε - was estimated by x-rays diffraction. Besides that the surface quality as examined by NDT, the hardness and the feasibility of finishing by grinding, where all evaluation criteria of the welded deposits. It was verified that the coatings applied by PTA were free from solidification cracks, had low porosity, good wetability and adequate surface finishment. The best austenitic stainless steel developed (0,03%C; 0,35% N; 13,2%Cr; 11,8% Mn; 2,8%Si; bal %Fe showed a cavitation erosion resistance quite near the most resistant commercial alloys.

  9. Phase Transformation in Cast Superaustenitic Stainless Steels

    Energy Technology Data Exchange (ETDEWEB)

    Lee Phillips, Nathaniel Steven [Iowa State Univ., Ames, IA (United States)

    2006-01-01

    Superaustenitic stainless steels constitute a group of Fe-based alloys that are compositionally balanced to have a purely austenitic matrix and exhibit favorable pitting and crevice corrosion resistant properties and mechanical strength. However, intermetallic precipitates such as sigma and Laves can form during casting or exposure to high-temperature processing, which degrade the corrosion and mechanical properties of the material. The goal of this study was to accurately characterize the solid-solid phase transformations seen in cast superaustenitic stainless steels. Heat treatments were performed to understand the time and temperature ranges for intermetallic phase formations in alloys CN3MN and CK3MCuN. Microstructures were characterized using scanning electron microscopy (SEM), transmission electron microscopy (TEM), and energy and wavelength dispersive spectroscopy (EDS, WDS). The equilibrium microstructures, composed primarily of sigma and Laves within purely austenitic matrices, showed slow transformation kinetics. Factors that determine the extent of transformation, including diffusion, nucleation, and growth, are discussed.

  10. Low-temperature gaseous surface hardening of stainless steel: the current status

    DEFF Research Database (Denmark)

    Christiansen, Thomas; Somers, Marcel A. J.

    2009-01-01

    The present review addresses the state of the art of low-temperature gaseous surface engineering of (austenitic) stainless steel and is largely based on the authors' own work in the last 10 years. The main purpose of low temperature gaseous surface engineering of stainless steel is to develop......, the fundamental understanding acquired on homogeneous samples is applied to understand the morphology, composition, and residual stress distribution in functionally graded material, as obtained by nitriding, carburising or nitrocarburising of austenitic stainless steel. Thereafter, aspects of modelling...

  11. Welding Behavior of Free Machining Stainless Steel

    Energy Technology Data Exchange (ETDEWEB)

    BROOKS,JOHN A.; ROBINO,CHARLES V.; HEADLEY,THOMAS J.; MICHAEL,JOSEPH R.

    2000-07-24

    The weld solidification and cracking behavior of sulfur bearing free machining austenitic stainless steel was investigated for both gas-tungsten arc (GTA) and pulsed laser beam weld processes. The GTA weld solidification was consistent with those predicted with existing solidification diagrams and the cracking response was controlled primarily by solidification mode. The solidification behavior of the pulsed laser welds was complex, and often contained regions of primary ferrite and primary austenite solidification, although in all cases the welds were found to be completely austenite at room temperature. Electron backscattered diffraction (EBSD) pattern analysis indicated that the nature of the base metal at the time of solidification plays a primary role in initial solidification. The solid state transformation of austenite to ferrite at the fusion zone boundary, and ferrite to austenite on cooling may both be massive in nature. A range of alloy compositions that exhibited good resistance to solidification cracking and was compatible with both welding processes was identified. The compositional range is bounded by laser weldability at lower Cr{sub eq}/Ni{sub eq} ratios and by the GTA weldability at higher ratios. It was found with both processes that the limiting ratios were somewhat dependent upon sulfur content.

  12. Low temperature gaseous nitriding and carburising of stainless steel

    DEFF Research Database (Denmark)

    Christiansen, Thomas; Somers, Marcel A.J.

    2005-01-01

    The response of various austenitic and duplex stainless steel grades to low temperature gaseous nitriding and carburising was investigated. Gaseous nitriding was performed in ammonia/hydrogen mixtures at temperatures ,723 K; gaseous carburising was carried out in carbon monoxide/hydrogen mixtures...

  13. Cutting of Stainless Steel With Fiber and Disk Laser

    DEFF Research Database (Denmark)

    Wandera, Catherine; Salminen, Antti; Olsen, Flemming Ove

    2006-01-01

    , the new laser types with a high beam quality, in cutting of austenitic stainless steel. The performance of these new lasers at power level of 4 kW was compared with CO2-laser in respect of cutting speed, kerf width, kerf edge roughness and perpendicularity (squarness) in order to validate the potential...

  14. Controlled dissolution of colossal quantities of nitrogen in stainless steel

    DEFF Research Database (Denmark)

    Christiansen, Thomas; Somers, Marcel A. J.

    2006-01-01

    The solubility of nitrogen in austenitic stainless steel was investigated thermogravimetrically by equilibrating thin foils of AISI 304 and AISI 316 in ammonia/hydrogen gas mixtures. Controlled dissolution of colossal amounts of nitrogen under metastable equilibrium conditions was realized, with ...

  15. Initiation and growth of thermal fatigue crack networks in an AISI 304 L type austenitic stainless steel (X2 CrNi18-09); Amorcage et propagation de reseaux de fissures de fatigue thermique dans un acier inoxydable austenitique de type X2 CrNi18-09 (AISI 304 L)

    Energy Technology Data Exchange (ETDEWEB)

    Maillot, V

    2004-07-01

    We studied the behaviour of a 304 L type austenitic stainless steel submitted to thermal fatigue. Using the SPLASH equipment of CEA/SRMA we tested parallelepipedal specimens on two sides: the specimens are continuously heated by Joule effect, while two opposites faces are cyclically. cooled by a mixed spray of distilled water and compressed air. This device allows the reproduction and the study of crack networks similar to those observed in nuclear power plants, on the inner side of circuits fatigued by mixed pressurized water flows at different temperatures. The crack initiation and the network constitution at the surface were observed under different thermal conditions (Tmax = 320 deg C, {delta}T between 125 and 200 deg C). The experiment produced a stress gradient in the specimen, and due to this gradient, the in-depth growth of the cracks finally stopped. The obtained crack networks were studied quantitatively by image analysis, and different parameters were studied: at the surface during the cycling, and post mortem by step-by-step layer removal by grinding. The maximal depth obtained experimentally, 2.5 mm, is relatively coherent with the finite element modelling of the SPLASH test, in which compressive stresses appear at a depth of 2 mm. Some of the crack networks obtained by thermal fatigue were also tested in isothermal fatigue crack growth under 4-point bending, at imposed load. The mechanisms of the crack selection, and the appearance of the dominating crack are described. Compared to the propagation of a single crack, the crack networks delay the propagation, depending on the severity of the crack competition for domination. The dominating crack can be at the network periphery, in that case it is not as shielded by its neighbours as a crack located in the center of the network. It can also be a straight crack surrounded by more sinuous neighbours. Indeed, on sinuous cracks, the loading is not the same all along the crack path, leading to some

  16. A study of chromium carbide precipitation at interphase boundaries in stainless steel welds

    Energy Technology Data Exchange (ETDEWEB)

    Willis, C.F.

    1990-04-01

    Sensitization is a deleterious process which can occur in stainless steels. It is caused by grain boundary or phase boundary precipitation of chromium carbides and the resulting formation of a chromium depleted zone adjacent to these boundaries. The carbides in question actually have the composition (Cr,Fe){sub 23}C{sub 6} (usually written M{sub 23}C{sub 6}), and precipitate in the temperature range 450--900{degree}C. Since a minimum chromium content is required to maintain the passive film necessary for resistance to electrochemical attack, the result of chromium depletion is that the steel becomes sensitized'' to possible intergranular corrosion. Sensitization often occurs as a result of welding operations. The material close to the fusion line reaches temperatures within the sensitization range. This region is called the heat affected zone (HAZ). Since many welds are multi-pass welds, the actual weld bead of one pass may lie in the heat affected zone of the next pass. The weld bead of the first pass might therefore be sensitized. Furthermore there are applications where welds will be exposed to sensitizing temperatures for very long periods of time, such as welded labels on retrievable nuclear waste containers. For these reasons the sensitization behavior of the actual weld-bead microstructures must be understood. It has been known for many years that duplex stainless steels (steels with both ferrite and austenite phases present at room temperature) have superior resistance to intergranular corrosion. A model has been proposed to explain the sensitization behavior of these alloys. This work will be concerned with testing the validity of aspects of this model using transmission electron microscopy and further understanding of the sensitization process in duplex stainless steel welds. 52 refs., 23 figs.

  17. Decomposition kinetics of expanded austenite with high nitrogen contents

    DEFF Research Database (Denmark)

    Christiansen, Thomas; Somers, Marcel A. J.

    2006-01-01

    This paper addresses the decomposition kinetics of synthesized homogeneous expanded austenite formed by gaseous nitriding of stainless steel AISI 304L and AISI 316L with nitrogen contents up to 38 at.% nitrogen. Isochronal annealing experiments were carried out in both inert (N2) and reducing (H2......) atmospheres. Differential thermal analysis (DTA) and thermogravimetry were applied for identification of the decomposition reactions and X-ray diffraction analysis was applied for phase analysis. CrN precipitated upon annealing; the activation energies are 187 kJ/mol and 128 kJ/mol for AISI 316L and AISI 304L...

  18. New Stainless Steel Alloys for Low Temperature Surface Hardening?

    DEFF Research Database (Denmark)

    Christiansen, Thomas Lundin; Dahl, Kristian Vinter; Somers, Marcel A. J.

    2015-01-01

    The present contribution showcases the possibility for developing new surface hardenable stainless steels containing strong nitride/carbide forming elements (SNCFE). Nitriding of the commercial alloys, austenitic A286, and ferritic AISI 409 illustrates the beneficial effect of having SNCFE present...... in the stainless steel alloys. The presented computational approach for alloy design enables “screening” of hundreds of thousands hypothetical alloy systems by use of Thermo-Calc. Promising compositions for new stainless steel alloys can be selected based on imposed criteria, i.e. facilitating easy selection...... of candidate alloys designed for low temperature surface hardening....

  19. EXAFS investigation of low temperature nitrided stainless steel

    DEFF Research Database (Denmark)

    Oddershede, Jette; Christiansen, Thomas; Ståhl, Kenny

    2008-01-01

    Low temperature nitrided stainless steel AISI 316 flakes were investigated with EXAFS and X-ray diffraction analysis. The stainless steel flakes were transformed into a mixture of nitrogen expanded austenite and nitride phases. Two treatments were carried out yielding different overall nitrogen...... contents: (1) nitriding in pure NH3 and (2)nitriding in pure NH3 followed by reduction in H2. The majority of the Cr atoms in the stainless steel after treatment 1 and 2 was associated with a nitrogen–chromium bond distance comparable to that of the chemical compound CrN. The possibility of the occurrence...

  20. Investigation of coatings of austenitic steels produced by supersonic laser deposition

    Science.gov (United States)

    Gorunov, A. I.; Gilmutdinov, A. Kh.

    2017-02-01

    The structure and properties of stainless austenitic steel coatings obtained by the supersonic laser deposition are studied in the paper. Implantation of the powder particles into the substrate surface and simultaneous plastic deformation at partial melting improved the mechanical properties of the coatings - tensile strength limit was 650 MPa and adhesion strength was 105 MPa. It was shown that insufficient laser power leads to disruption of the deposition process stability and coating cracking. Surface temperature increase caused by laser heating above 1300 °C resulted in coating melting. The X-ray analysis showed that radiation intensifies the cold spray process and does not cause changes in the austenitic base structure.