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Sample records for sendzimir steel works

  1. Basic survey for joint implementation, etc. Basic feasibility study on energy conservation at Tadeusz Sendzimir Steelworks

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2000-03-01

    For the purpose of reducing greenhouse effect gas emissions, a feasibility study was conducted on the energy conservation at Huta Sendzimir Steelworks in Poland. The study was made on quantity-energy consuming facilities such as blast furnace, sintering plant and steelmaking plant, power plant, by-producing gas, purchased power, etc. Moreover, as to the energy consuming system, surveys were made on the exhaust heat recovery equipment already introduced and energy saving equipment for pig iron/steel making. As a result, it was found out that Huta Sendzimir Steelworks has an ability and experiences for implementation of the energy conservation project with no problems. As methods to save energy in individual production process, the introduction of the following was proposed: pressure recovery turbine of blast furnace, equipment for high temperature stove exhaust heat recovery, sintering cooler exhaust heat recovery, oxygen combustion furnace exhaust gas recovery, etc. By the introduction of these equipment, the reduction amount of greenhouse effect gas emissions per year will be approximately 180,000 ton-CO2. (NEDO)

  2. [Relationship between shift work and overweight/obesity in male steel workers].

    Science.gov (United States)

    Xiao, M Y; Wang, Z Y; Fan, H M; Che, C L; Lu, Y; Cong, L X; Gao, X J; Liu, Y J; Yuan, J X; Li, X M; Hu, B; Chen, Y P

    2016-11-10

    Objective: To investigate the relationship between shift work and overweight/obesity in male steel workers. Methods: A questionnaire survey was conducted among the male steel workers selected during health examination in Tangshan Steel Company from March 2015 to March 2016. The relationship between shift work and overweight/obesity in the male steel workers were analyzed by using logistic regression model and restricted cubic splinemodel. Results: A total of 7 262 male steel workers were surveyed, the overall prevalence of overweight/obesitywas 64.5% (4 686/7 262), the overweight rate was 34.3% and the obesity rate was 30.2%, respectively. After adjusting for age, educational level and average family income level per month by multivariable logistic regression analysis, shift work was associated with overweight/obesity and obesity in the male steel workers. The OR was 1.19(95% CI : 1.05-1.35) and 1.15(95% CI : 1.00-1.32). Restricted cubic spline model analysis showed that the relationship between shift work years and overweight/obesity in the male steel workers was a nonlinear dose response one (nonlinear test χ 2 =7.43, P shift work years and obesity in the male steel workers was a nonlinear dose response one (nonlinear test χ 2 =10.48, P Shift work was associated with overweight and obesity in the male steel workers, and shift work years and overweight/obesity had a nonlinear relationship.

  3. Interaction model of steel ladle of continuous caster in steel works

    Directory of Open Access Journals (Sweden)

    Huang Bang Fu

    2016-01-01

    Full Text Available For further research on the precondition and interoperability model of interaction ladles among continuous caster, this article takes steel ladle of Y steel works as the object of research. On the basis of turnover number calculation model of single cast steel ladle, the relationship between cast number and the turnover number and turnover times and last turnover number are further analyzed. The simulation of steel ladle turnover rules was taken on the 2 continuous casters with Gantt chart. After that, the relationships between turnover number and last turnover number and non-turnover number are researched deeply. Combining with the Gantt chart, the expressions of start casting time and empty ladle ending time and heavy ladle starting time were put forward. The precondition of steel ladle interaction is obtained, which means the exchange ladle should not undertaking transport task in first stop continuous caster, and the empty ladle end time of exchange ladle of first stop continuous caster should early than the heavy ladle start time of last stop continuous caster. After applying the model to practice, 3 steel ladles of No.2 continuous caster can be reduced. This research results is supplying theoretical basis for steel ladle controlling and production organization optimization, and enriches the theory and method of metallurgical process integration.

  4. A comprehensive review on cold work of AISI D2 tool steel

    Science.gov (United States)

    Abdul Rahim, Mohd Aidil Shah bin; Minhat, Mohamad bin; Hussein, Nur Izan Syahriah Binti; Salleh, Mohd Shukor bin

    2017-11-01

    As a common material in mould and die application, AISI D2 cold work tool steel has proven to be a promising chosen material in the industries. However, challenges remain in using AISI D2 through a modified version with a considerable progress having been made in recent years. This paper provides a critical review of the original as-cast AISI D2 cold work tool steel up to the modified version. The main purpose is to develop an understanding of current modified tool steel trend; the machinability of AISI D2 (drilling, milling, turning, grinding and EDM/WEDM; and the microstructure evolution and mechanical properties of these cold work tool steels due to the presence of alloy materials in the steel matrix. The doping of rare earth alloy element, new steel fabrication processes, significant process parameter in machinability and surface treatment shows that there have been few empirical investigations into these cold work tool steel alloys. This study has discovered that cold work tool steel will remain to be explored in order to survive in the steel industries.

  5. Work Hardening Behavior of 1020 Steel During Cold-Beating Simulation

    Science.gov (United States)

    CUI, Fengkui; LING, Yuanfei; XUE, Jinxue; LIU, Jia; LIU, Yuhui; LI, Yan

    2017-03-01

    The present research of cold-beating formation mainly focused on roller design and manufacture, kinematics, constitutive relation, metal flow law, thermo-mechanical coupling, surface micro-topography and microstructure evolution. However, the research on surface quality and performance of workpieces in the process of cold-beating is rare. Cold-beating simulation experiment of 1020 steel is conducted at room temperature and strain rates ranging from 2000 to 4000 s-1 base on the law of plastic forming. According to the experimental data, the model of strain hardening of 1020 steel is established, Scanning Electron Microscopy(SEM) is conducted, the mechanism of the work hardening of 1020 steel is clarified by analyzing microstructure variation of 1020 steel. It is found that the strain rate hardening effect of 1020 steel is stronger than the softening effect induced by increasing temperatures, the process of simulation cold-beating cause the grain shape of 1020 steel significant change and microstructure elongate significantly to form a fibrous tissue parallel to the direction of deformation, the higher strain rate, the more obvious grain refinement and the more hardening effect. Additionally, the change law of the work hardening rate is investigated, the relationship between dislocation density and strain, the relationship between work hardening rate and dislocation density is obtained. Results show that the change trend of the work hardening rate of 1020 steel is divided into two stages, the work hardening rate decreases dramatically in the first stage and slowly decreases in the second stage, finally tending toward zero. Dislocation density increases with increasing strain and strain rate, work hardening rate decreases with increasing dislocation density. The research results provide the basis for solving the problem of improving the surface quality and performance of workpieces under cold-beating formation of 1020 steel.

  6. Work-hardening of dual-phase steel

    Energy Technology Data Exchange (ETDEWEB)

    Rieger, Florian

    2016-07-01

    Exhibiting good mechanical properties for cold-sheet forming, low-alloyed dual-phase (DP) steels are nowadays widely used for automotive applications. The composite-like microstructure of DP steels is composed of a low-carbon ductile ferrite-matrix and 10 - 60 vol.% hard martensitic inclusions. A nonlinear mean-field model and full-field finite-element simulations are applied to investigate three major topics: the influence of grain-size distribution, grain-level plasticity and derivation of an original material-model. The plastic behavior of polycrystals is assumed to be grain-size dependent in this work. The distribution of grain-sizes is taken to be lognormal. It is found that grain-size dispersion leads to a decrease of the material strength, in particular for small mean diameters around one micron. The numerical results from the mean-field model are confirmed notably well by means of a simple analytical expression. The micromechanical behavior of DP steels is investigated by full-field RVE simulations with a crystal-plasticity based ferrite-matrix and von Mises-type martensite inclusions. To examine the martensite influence, full-field simulation results of DP steels have been compared to an RVE in which martensite is substituted by ferrite. After quenching, a higher grain-boundary area covered by martensite facilitates an increased average dislocation-density. For uniaxial deformations above ∝10%, however, the grain-size dependent relation reverses. With more surrounding martensite, the local crystal-plasticity material-model exhibits hardening at a slower rate. A nonlinear mean-field model of Hashin-Shtrikman type is employed as framework for the original material-model for DP steels. The model incorporates the interaction of ferrite and martensite via incompatibility-induced long-range stresses in an averaged sense. The proposed model combines works of Ashby (1970) and Brown and Stobbs (1971a) to simulate the ferrite behavior. Based on the composite model

  7. Hardening of Fe-Cr-Mn steels cold plastic working

    International Nuclear Information System (INIS)

    Malinov, L.S.; Konop-Lyashko, V.I.; Nikoporets, N.M.

    1983-01-01

    The dependence is established between the level of proper-- ties obtained after cold plastic working and development of martensite transformations when loading in Fe-Cr-Mn steels containing 0.1-0.5% C, 13% Cr, 8-12% Mn, as well as in a number of complex alloyed steels. It is shown that the highest level of mechanical properties can be obtained after cold plastic working only in steels with definite austenite stability. Cold plastic working can both activize and stabilize austenite relatively to martensite formation during loading. The first thing is found when under the effect of preliminary cold working dislocation splitting takes place, as well as the formation of a small amount of E-phase and martensite. The second thing manifests itself when under the effect of cold working performed above Md (Md<20 deg C) cell dislocation structure is formed and dislocation pinning takes place

  8. Refractories for steel-works

    International Nuclear Information System (INIS)

    Villanova, R.A.; Galant, C.L.; Haas, C.; Rosenbaum, V.

    The routine procedures utilized for quality control of refractory materials used by PIRATINI's steel-works, are presented ' under an objetive and practical maner. The attention of the paper is concentrated upon the following' refractory types with higher consume: silicon-aluminous; aluminous; basic magnesia; basic chrom-magnesia. All steps of utilization are described, including specification, supplies programation, storage; sampling; physical tests, and also aplication procedures. Results from routine analysis during a six month period, by ' means of X-Ray Quantometry, using the fusion pearls procedure, are presented compared with Atomic Absorption [pt

  9. The hot working characteristics of a boron bearing and a conventional low carbon steel

    International Nuclear Information System (INIS)

    Stumpf, Waldo; Banks, Kevin

    2006-01-01

    Constitutive hot working constants were determined for an 11 ppm boron low carbon strip steel and compared from 875 to 1140 deg. C and strain rates of 0.001-2.5 s -1 to a high nitrogen low carbon strip steel. The boron steel showed a different hot working behaviour than the conventional steel with the steady state flow stress about 50-60% higher, the peak strain more than 50% higher and the eventual ferrite grain size about 40% smaller, if compared at the same temperature compensated strain rates or Z values. This difference persisted where the soaking temperature before compression was varied between 1140 and 1250 deg. C, proving that undissolved AlN in the boron-bearing steel was not responsible. With systematically varied linear cooling rates after hot working, the final ferrite grain size in the boron steel is finer and is independent of the two Z values applied during hot working. Retarded softening by dynamic recrystallisation during hot working in the boron containing steel is probably caused by boron solute drag of moving grain boundaries

  10. Proceedings of the IEA Working Group meeting on ferritic/martensitic steels

    International Nuclear Information System (INIS)

    Klueh, R.L.

    1996-01-01

    An IEA working group on ferritic/martensitic steels for fusion applications, consisting of researchers from Japan, European Union, USA, and Switzerland, met at the headquarters of the Joint European Torus, Culham, UK. At the meeting, preliminary data generated on the large heats of steels purchased for the IEA program and on other heats of steels were presented and discussed. Second purpose of the meeting was to continue planning and coordinating the collaborative test program in progress on reduced-activation ferritic/martensitic steels. The majority of this report consists of viewographs for the presentations

  11. The influence of cold work on the oxidation behaviour of stainless steel

    International Nuclear Information System (INIS)

    Langevoort, J.C.

    1985-01-01

    In this thesis the study of the interaction of oxygen gas with stainless steel surfaces is described. Thermogravimetry, microscopy and ellipsometry have been used to follow the oxidation in situ, while EDX, AES and XPS have been used to determine the oxide compositions. The aim of this thesis is to reveal the influence on the oxidation behaviour of stainless steel of i) cold work (rolling, drawing, milling, polishing and Ar ion bombardment) ii) the initially formed oxide and iii) the experimental conditions. Two types of stainless steels have been used (AISI 304 (a 18/8 Cr/Ni steel) and Incoloy 800 H (a 20/30 Cr/Ni steel)). (Auth.)

  12. Effects of cold working on the pitting corrosion behavior s of AISI 304 stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Jung, Kee Min; Kim, Jong Soo; Kim, Young Jun; Kwon, Houk Sang [KAIST, Daejon (Korea, Republic of)

    2015-12-15

    These microstructural changes by cold working can lead improvement of mechanical properties, however from a corrosion resistant point of view, the effects of cold working on the corrosion resistance of stainless steel have been argued. Several studies has been focused on the influence of cold working on the localized corrosion resistance of stainless steels. However, the opinions about the role of cold working on the localized corrosion resistance are highly in consistence. Some studies report that the pitting potential of austenitic stainless steels decreased with cold working level, on the other hands, other studies claimed that the pitting resistance was increased by cold working. Therefore it is necessary to verify how cold working affects pitting corrosion behavior of austenitic stainless steels. In the present work, the influence of cold working on the localized corrosion of AISI 304stainless steel in the neutral chloride solution was studied based on point defect model (PDM). The fraction of deformation-induced martensite was linearly increased with cold rolling level. Through cold rolling, the pitting potential was decreased, the metastable pitting event density was significantly increased and the repassivation potential was decreased. The overall localized corrosion resistance was decreased with cold working, however cold working level increased from 30 % to 50 %, localized corrosion resistance was recovered. The accumulated cation vacancy generates a void at metal/film interface, therefore film breakdown accelerates for cold worked alloys.

  13. Effects of cold working on the pitting corrosion behavior s of AISI 304 stainless steels

    International Nuclear Information System (INIS)

    Jung, Kee Min; Kim, Jong Soo; Kim, Young Jun; Kwon, Houk Sang

    2015-01-01

    These microstructural changes by cold working can lead improvement of mechanical properties, however from a corrosion resistant point of view, the effects of cold working on the corrosion resistance of stainless steel have been argued. Several studies has been focused on the influence of cold working on the localized corrosion resistance of stainless steels. However, the opinions about the role of cold working on the localized corrosion resistance are highly in consistence. Some studies report that the pitting potential of austenitic stainless steels decreased with cold working level, on the other hands, other studies claimed that the pitting resistance was increased by cold working. Therefore it is necessary to verify how cold working affects pitting corrosion behavior of austenitic stainless steels. In the present work, the influence of cold working on the localized corrosion of AISI 304stainless steel in the neutral chloride solution was studied based on point defect model (PDM). The fraction of deformation-induced martensite was linearly increased with cold rolling level. Through cold rolling, the pitting potential was decreased, the metastable pitting event density was significantly increased and the repassivation potential was decreased. The overall localized corrosion resistance was decreased with cold working, however cold working level increased from 30 % to 50 %, localized corrosion resistance was recovered. The accumulated cation vacancy generates a void at metal/film interface, therefore film breakdown accelerates for cold worked alloys

  14. Analysis of the work-hardening process in spheroidized steels

    International Nuclear Information System (INIS)

    Pacheco, J.L.

    1981-07-01

    An elementary model for the work-hardening process in duplex-structures steels (ferrite - spheroidite) is proposed and tested on low, medium and high carbon content, which seems to give good results concerning the influence of the volume fraction and particle size of the second phase on the work-hardening behaviour. (Author) [pt

  15. Rapid nickel diffusion in cold-worked type 316 austenitic steel at 360-500 C

    Energy Technology Data Exchange (ETDEWEB)

    Arioka, Koji [Institute of Nuclear Safety Systems, Inc., Mihama (Japan); Iijima, Yoshiaki [Tohoku Univ., Sendai (Japan). Dept. of Materials Science; Miyamoto, Tomoki [Kobe Material Testing Laboratory Co. Ltd., Harima (Japan)

    2017-10-15

    The diffusion coefficient of nickel in cold-worked Type 316 austenitic steel was determined by the diffusion couple method in the temperature range between 360 and 500 C. A diffusion couple was prepared by electroless nickel plating on the surface of a 20 % cold-worked Type 316 austenitic steel specimen. The growth in width of the interdiffusion zone was proportional to the square root of diffusion time until 14 055 h. The diffusion coefficient of nickel (D{sub Ni}) in cold-worked Type 316 austenitic steel was determined by extrapolating the concentration-dependent interdiffusion coefficient to 11 at.% of nickel. The value of D{sub Ni} at 360 C was about 5 000 times higher than the lattice diffusion coefficient of nickel in Type 316 austenitic steel. The determined activation energy 117 kJ mol{sup -1} was 46.6 % of the activation energy 251 kJ mol{sup -1} for the lattice diffusion of nickel in Type 316 austenitic steel.

  16. Effect of cold work on tensile behavior of irradiated type 316 stainless steel

    International Nuclear Information System (INIS)

    Klueh, R.L.; Maziasz, P.J.

    1986-01-01

    Tensile specimens were irradiated in ORR at 250, 290, 450, and 500 0 C to produce a displacement damage of approx.5 dpa and 40 at. ppM He. Irradiation at 250 and 290 0 C caused an increase in yield stress and ultimate tensile strength and a decrease in ductility relative to unaged and thermally aged controls. The changes were greatest for the 20%-cold-worked steel and lowest for the 50%-cold-worked steel. Irradiation at 450 0 C caused a slight relative decrease in strength for all cold-worked conditions. A large decrease was observed at 500 0 C, with the largest decrease occurring for the 50%-cold-worked specimen. No bubble, void, or precipitate formation was observed for specimens examined by transmission electron microscopy (TEM). The irradiation hardening was correlated with Frank-loop and ''black-dot'' loop damage. A strength decrease at 500 0 C was correlated with dislocation network recovery. Comparison of tensile and TEM results from ORR-irradiated steel with those from steels irradiated in the High Flux Isotope Reactor and the Experimental Breeder Reactor indicated consistent strength and microstructure changes

  17. Laser Cladding of CPM Tool Steels on Hardened H13 Hot-Work Steel for Low-Cost High-Performance Automotive Tooling

    Science.gov (United States)

    Chen, J.; Xue, L.

    2012-06-01

    This paper summarizes our research on laser cladding of high-vanadium CPM® tool steels (3V, 9V, and 15V) onto the surfaces of low-cost hardened H13 hot-work tool steel to substantially enhance resistance against abrasive wear. The results provide great potential for fabricating high-performance automotive tooling (including molds and dies) at affordable cost. The microstructure and hardness development of the laser-clad tool steels so obtained are presented as well.

  18. SCC susceptibility of cold-worked stainless steel with minor element additions

    International Nuclear Information System (INIS)

    Nakano, Junichi; Nemoto, Yoshiyuki; Tsukada, Takashi; Uchimoto, Tetsuya

    2011-01-01

    To examine the effects of minor elements on stress corrosion cracking (SCC) susceptibility of low carbon stainless steels with a work hardened layer, a high purity type 304 stainless steel was fabricated and minor elements, Si, S, P, C or Ti, were added. A work hardened layer was introduced by shaving on the surface of stainless steels. The specimens were exposed to a boiling 42% MgCl 2 solution for 20 h and the number and the length of initiated cracks were examined. SCC susceptibility of the specimen with P was the highest and that of the specimen with C was the lowest in all specimens. By magnetic force microscope examination, a magnetic phase expected to be a martensitic phase was detected near the surface. Since corrosion resistance of martensite is lower than that of austenite, the minor elements additions would affect SCC susceptibility through the amount of the transformed martensite.

  19. Hot working effect on austenite transformations in structural steel in continuous cooling

    International Nuclear Information System (INIS)

    Zajmovskij, V.A.; Kisteh, N.V.; Samedov, O.V.

    1979-01-01

    Austenite transformations in 40, 40Kh, 40KhN and 40KhNMA steels under hot working at 900 deg C with 20% reduction degree and continuous cooling with 1,7-16 0 /s are investigated. Changing of cooling rate in various ways affects the temperature range of austenite transformation in pearlite and bainite regions. Regulating the cooling rate after hot working one can essentially change the impact strength and steel ductility as a result of high temperature thermomechanical treatment effect

  20. Non-Metallic Inclusions and Hot-Working Behaviour of Advanced High-Strength Medium-Mn Steels

    Directory of Open Access Journals (Sweden)

    Grajcar A.

    2016-06-01

    Full Text Available The work addresses the production of medium-Mn steels with an increased Al content. The special attention is focused on the identification of non-metallic inclusions and their modification using rare earth elements. The conditions of the thermomechanical treatment using the metallurgical Gleeble simulator and the semi-industrial hot rolling line were designed for steels containing 3 and 5% Mn. Hot-working conditions and controlled cooling strategies with the isothermal holding of steel at 400°C were selected. The effect of Mn content on the hot-working behaviour and microstructure of steel was addressed. The force-energetic parameters of hot rolling were determined. The identification of structural constituents was performed using light microscopy and scanning electron microscopy methods. The addition of rare earth elements led to the total modification of non-metallic inclusions, i.e., they replaced Mn and Al forming complex oxysulphides. The Mn content in a range between 3 and 5% does not affect the inclusion type and the hot-working behaviour. In contrast, it was found that Mn has a significant effect on a microstructure.

  1. SCC susceptibility of cold-worked stainless steel with minor element additions

    Energy Technology Data Exchange (ETDEWEB)

    Nakano, Junichi, E-mail: nakano.junnichi@jaea.go.jp [Japan Atomic Energy Agency, Shirakatashirane 2-4, Tokai-mura, Naka-gun, Ibaraki-ken 319-1195 (Japan); Nemoto, Yoshiyuki, E-mail: yoshiyuki.nemoto@oecd.org [OECD Nuclear Energy Agency, Le Seine St-Germain, 12, boulevard des Iles, F-92130 Issy-les-Moulineaux (France); Tsukada, Takashi, E-mail: tsukada.takashi@jaea.go.jp [Japan Atomic Energy Agency, Shirakatashirane 2-4, Tokai-mura, Naka-gun, Ibaraki-ken 319-1195 (Japan); Uchimoto, Tetsuya, E-mail: uchimoto@ifs.tohoku.ac.jp [Tohoku University, Aoba-ku, Sendai-shi, Miyagi-ken 980-8577 (Japan)

    2011-10-01

    To examine the effects of minor elements on stress corrosion cracking (SCC) susceptibility of low carbon stainless steels with a work hardened layer, a high purity type 304 stainless steel was fabricated and minor elements, Si, S, P, C or Ti, were added. A work hardened layer was introduced by shaving on the surface of stainless steels. The specimens were exposed to a boiling 42% MgCl{sub 2} solution for 20 h and the number and the length of initiated cracks were examined. SCC susceptibility of the specimen with P was the highest and that of the specimen with C was the lowest in all specimens. By magnetic force microscope examination, a magnetic phase expected to be a martensitic phase was detected near the surface. Since corrosion resistance of martensite is lower than that of austenite, the minor elements additions would affect SCC susceptibility through the amount of the transformed martensite.

  2. Evaluation of dynamic fracture toughness of cold worked 9Cr-1Mo steel

    International Nuclear Information System (INIS)

    Sathyanarayanan, S.; Sasikala, G.; Ray, S.K.

    2004-01-01

    Dynamic J-R curves for cold worked 9Cr-1Mo steel have been estimated from instrumented impact test data at ambient temperature on pre-cracked Charpy specimens using three methods of analysis, namely those by Ray et al., Schindler, and Sreenivasan and Mannan. It is concluded that of these three, Schindler's method is the best suited for the purpose since it gives consistent variations with cold work of dynamic J-R curves and dynamic fracture toughness. Cold work results in substantial degradation in dynamic fracture toughness of 9Cr-1Mo steel

  3. Characterizing of steel used in the construction of civil works in Almeria

    International Nuclear Information System (INIS)

    Senobua, A. J.; Garzon, E.; Ayuso, J.; Perez, F.; Caballero, A.

    2003-01-01

    Various tests have been conducted on the steel bars used in the construction of civil works in Almeria (Spain) during the period 18 January 2000-7May 2001, with the aim of mechanically characterizing the different types of steel (weldable; B400S, B500S and ductile weldable: B400SD) to determine whether there is a technical reason for the increase in the use of ductile weldable steel. For this, we have used a hydraulic machine to break by traction all the test samples that arrived to the laboratory, following the specifications of the UNE 7474-1:1992 and the UNE 7474-2:1992. The results indicate that only in 86% of the cases does the steel B400SD satisfy the limits specified by the UNE 36065:1999-EX, as opposed to 95 and 94% of the B400S and B500S steels. In addition the ductile weldable steel registered mean values lower than those of B400S. This findings disagrees with expectations set by the specifications. (Author) 6 refs

  4. Applicability of Voce equation for tensile flow and work hardening behaviour of P92 ferritic steel

    International Nuclear Information System (INIS)

    Sainath, G.; Choudhary, B.K.; Christopher, J.; Isaac Samuel, E.; Mathew, M.D.

    2015-01-01

    Detailed analysis of true stress (σ)-true plastic strain (ε) data indicated that tensile flow behaviour of P92 ferritic steel can be adequately described by Voce equation at strain rates ranging from 3.16 × 10 −5 to 1.26 × 10 −3  s −1 over a temperature range 300–923 K. The steel exhibited two-stage work hardening in the variations of instantaneous work hardening rate (θ = dσ/dε) with stress. At all the strain rates, the variations in σ-ε, θ-σ and work hardening parameters associated with Voce equation with temperature exhibited three distinct temperature regimes. At intermediate temperatures, the variations in σ-ε, θ-σ and work hardening parameters with temperature and strain rate exhibited anomalous behaviour due to the occurrence of dynamic strain ageing in the steel. The shift in θ-σ towards low stresses, and rapid decrease in flow stress and work hardening parameters with increasing temperature and decreasing strain rate suggested dominance of dynamic recovery at high temperatures. - Highlights: • Tensile flow and work hardening behaviour of P92 steel has been examined. • Applicability of Voce equation to P92 steel is demonstrated. • Three temperature regimes in flow and work hardening has been observed. • Good match between predicted and the experimental tensile properties has been shown

  5. Investigation of Microstructure and Mechanical Properties in Hot-work Tool Steels

    OpenAIRE

    Rey, Tomas

    2017-01-01

    Hot-work tool steels make up an important group of steels that are able to perform with good strength and toughness properties at elevated temperatures and stresses. They are able to gain this behavior through their alloy composition and heat treatment, which relies on the precipitation of alloy carbides to counter the loss in strength as the tempered material becomes more ductile. As demand grows for materials that are suitable for even harsher applications and that show improved mechanical ...

  6. IGSCC in cold worked austenitic stainless steel in BWR environment

    International Nuclear Information System (INIS)

    Persson, B.; Lindblad, B.

    1989-09-01

    The survey shows that austenitic stainless steels in a cold worked condition can exhibit IGSCC in BWR environment. It is also found that IGSCC often is initiated as a transgranular crack. Local stresses and surface defects very often acts as starting points for IGSCC. IGSCC due to cold working requires a cold working magnitude of at leas 5%. During cold working a formation of mechanical martensite can take place. The transgranular corrosion occurs in the martensitic phase due to sensitation. The crack propagates integranularly due to anodic solvation of α'-martensite. Sensitation of the martensitic phase is fasten in BCC-structures than in a FCC-structures mainly due to faster diffusion of chromium and carbon which cause precipitation of chromium carbides. Experiments show that a carbon content as low as 0.008% is enough for the formation of 68% martensite and for sensitation. Hydrogen induced cracking is regarded as a mechanism which can accelerate IGSCC. Such cracking requires a hydrostatic stress near the crack tip. Since the oxide in the crack tip is relatively impermeable to hydrogen, cracks in the oxide layer are required for such embrittlement. Hydrogen induced embrittlement of the martensitic phase, at the crack tip, can cause crack propagation. Solution heat treated unstabilized stainless steels are regarded to have a good resistance to IGSCC if they have not undergone cold working. In general, though, Mo-alloyed steels have a better resistance to IGSCC in BWR environment. Regarding the causes for IGSCC, the present literature survey shows that many mechanisms are suggested. To provide a safer ground for the estimation of crack propagation rates, SA recommends SKI to finance a project with the aim to determine the crack propagation rate on proper material. (authors) (65 refs.)

  7. Research on working property and early age mechanical property of self-compacting concrete used in steel-concrete structure

    International Nuclear Information System (INIS)

    Zhao Yongguang

    2013-01-01

    Background: Self-compacting concrete that has good working property is the prerequisite of steel-concrete structure. The early age mechanical property of self-compacting concrete is the important parameter when design steel-concrete structure. Purpose: This paper attempts to research the working property and early age mechanical property of self-compacting concrete. Methods: Test is used to research the working property and early age mechanical property of self-compacting concrete. Results: Self-compacting concrete that could meet the requirement of steel-concrete structure has been mixed and parameters of early age mechanical property of self-compacting concrete which is necessary for design of steel-concrete structure have been presented. Conclusions: Base on the results, this paper can guide the construction of self-compacting concrete in steel-concrete structure and the design and construction of steel-concrete structure. (author)

  8. Heat Treatment Optimization and Properties Correlation for H11-Type Hot-Work Tool Steel

    Science.gov (United States)

    Podgornik, B.; Puš, G.; Žužek, B.; Leskovšek, V.; Godec, M.

    2018-02-01

    The aim of this research was to determine the effect of vacuum-heat-treatment process parameters on the material properties and their correlations for low-Si-content AISI H11-type hot-work tool steel using a single Circumferentially Notched and fatigue Pre-cracked Tensile Bar (CNPTB) test specimen. The work was also focused on the potential of the proposed approach for designing advanced tempering diagrams and optimizing the vacuum heat treatment and design of forming tools. The results show that the CNPTB specimen allows a simultaneous determination and correlation of multiple properties for hot-work tool steels, with the compression and bending strength both increasing with hardness, and the strain-hardening exponent and bending strain increasing with the fracture toughness. On the other hand, the best machinability and surface quality of the hardened hot-work tool steel are obtained for hardness values between 46 and 50 HRC and a fracture toughness below 60 MPa√m.

  9. Rapid nickel diffusion in cold-worked carbon steel at 320-450 °C

    Science.gov (United States)

    Arioka, Koji; Iijima, Yoshiaki; Miyamoto, Tomoki

    2015-11-01

    The diffusion coefficient of nickel in cold-worked carbon steel was determined with the diffusion couple method in the temperature range between 320 and 450 °C. Diffusion couple was prepared by electro-less nickel plating on the surface of a 20% cold-worked carbon steel. The growth in width of the interdiffusion zone was proportional to the square root of diffusion time to 12,000 h. The diffusion coefficient (DNi) of nickel in cold-worked carbon steel was determined by extrapolating the concentration-dependent interdiffusion coefficient to 0% of nickel. The temperature dependence of DNi is expressed by DNi = (4.5 + 5.7/-2.5) × 10-11 exp (-146 ± 4 kJ mol-1/RT) m2s-1. The value of DNi at 320 °C is four orders of magnitude higher than the lattice diffusion coefficient of nickel in iron. The activation energy 146 kJ mol-1 is 54% of the activation energy 270.4 kJ mol-1 for lattice diffusion of nickel in the ferromagnetic state iron.

  10. A temperature dependent cyclic plasticity model for hot work tool steel including particle coarsening

    Science.gov (United States)

    Jilg, Andreas; Seifert, Thomas

    2018-05-01

    Hot work tools are subjected to complex thermal and mechanical loads during hot forming processes. Locally, the stresses can exceed the material's yield strength in highly loaded areas as e.g. in small radii in die cavities. To sustain the high loads, the hot forming tools are typically made of martensitic hot work steels. While temperatures for annealing of the tool steels usually lie in the range between 400 and 600 °C, the steels may experience even higher temperatures during hot forming, resulting in softening of the material due to coarsening of strengthening particles. In this paper, a temperature dependent cyclic plasticity model for the martensitic hot work tool steel 1.2367 (X38CrMoV5-3) is presented that includes softening due to particle coarsening and that can be applied in finite-element calculations to assess the effect of softening on the thermomechanical fatigue life of hot work tools. To this end, a kinetic model for the evolution of the mean size of secondary carbides based on Ostwald ripening is coupled with a cyclic plasticity model with kinematic hardening. Mechanism-based relations are developed to describe the dependency of the mechanical properties on carbide size and temperature. The material properties of the mechanical and kinetic model are determined on the basis of tempering hardness curves as well as monotonic and cyclic tests.

  11. Microstructure Evolution During Creep of Cold Worked Austenitic Stainless Steel

    Science.gov (United States)

    Krishan Yadav, Hari; Ballal, A. R.; Thawre, M. M.; Vijayanand, V. D.

    2018-04-01

    The 14Cr–15Ni austenitic stainless steel (SS) with additions of Ti, Si, and P has been developed for their superior creep strength and better resistance to void swelling during service as nuclear fuel clad and wrapper material. Cold working induces defects such as dislocations that interact with point defects generated by neutron irradiation and facilitates recombination to make the material more resistant to void swelling. In present investigation, creep properties of the SS in mill annealed condition (CW0) and 40 % cold worked (CW4) condition were studied. D9I stainless steel was solution treated at 1333 K for 30 minutes followed by cold rolling. Uniaxial creep tests were performed at 973 K for various stress levels ranging from 175-225 MPa. CW4 samples exhibited better creep resistance as compared to CW0 samples. During creep exposure, cold worked material exhibited phenomena of recovery and recrystallization wherein new strain free grains were observed with lesser dislocation network. In contrast CW0 samples showed no signs of recovery and recrystallization after creep exposure. Partial recrystallization on creep exposure led to higher drop in hardness in cold worked sample as compared to that in mill annealed sample. Accelerated precipitation of carbides at the grain boundaries was observed during creep exposure and this phenomenon was more pronounced in cold worked sample.

  12. Prediction of ttt curves of cold working tool steels using support vector machine model

    Science.gov (United States)

    Pillai, Nandakumar; Karthikeyan, R., Dr.

    2018-04-01

    The cold working tool steels are of high carbon steels with metallic alloy additions which impart higher hardenability, abrasion resistance and less distortion in quenching. The microstructure changes occurring in tool steel during heat treatment is of very much importance as the final properties of the steel depends upon these changes occurred during the process. In order to obtain the desired performance the alloy constituents and its ratio plays a vital role as the steel transformation itself is complex in nature and depends very much upon the time and temperature. The proper treatment can deliver satisfactory results, at the same time process deviation can completely spoil the results. So knowing time temperature transformation (TTT) of phases is very critical which varies for each type depending upon its constituents and proportion range. To obtain adequate post heat treatment properties the percentage of retained austenite should be lower and metallic carbides obtained should be fine in nature. Support vector machine is a computational model which can learn from the observed data and use these to predict or solve using mathematical model. Back propagation feedback network will be created and trained for further solutions. The points on the TTT curve for the known transformations curves are used to plot the curves for different materials. These data will be trained to predict TTT curves for other steels having similar alloying constituents but with different proportion range. The proposed methodology can be used for prediction of TTT curves for cold working steels and can be used for prediction of phases for different heat treatment methods.

  13. Microstructural evolution of a cold work tool steel after pulsed laser remelting

    Directory of Open Access Journals (Sweden)

    L. Kosec

    2012-01-01

    Full Text Available The aim of this study is the investigation of micro-structural behaviour of a Mat. No. 1.2379 (EN-X160CrMoV121; AISI D2 cold work tool steel after remelting with a precise pulsed Nd:YAG laser. The investigated steel is one of the most hard to weld tool steels, due to large amount of alloying elements. The analysis was done on single spots remelted with specific laser pulse shape and parameters, assuring crack-less solidification. Re-solidifi ed areas were investigated with microscopy, hardness measurements, X-ray spectroscopy and diffraction method. Laser treatment causes rapid solidifi cation leading into a formation of a fine dendritic microstructures containing high amount of retained austenite causing a significant decrease of hardness.

  14. EDF program on SCC initiation of cold-worked stainless steels in primary water

    Energy Technology Data Exchange (ETDEWEB)

    Huguenin, P.; Vaillant, F.; Couvant, T. [Electricite de France (EDF/RD), Site des Renardieres, 77 - Moret sur loing (France); Buisse, L. [EDF UTO, 93 - Noisy-Le-Grand (France); Huguenin, P.; Crepin, J.; Duhamel, C.; Proudhon, H. [MINES ParisTech, Centre des Materiaux, 91 - Evry (France); Ilevbare, G. [EPRI California (United States)

    2009-07-01

    A few cases of Intergranular Stress Corrosion Cracking (IGSCC) on cold-worked austenitic stainless steels in primary water have been detected in French Pressurized Water Reactors (PWRs). A previous program launched in the early 2000's identified the required conditions for SCC of cold-worked stainless steels. It was found that a high strain hardening coupled with cyclic loading favoured SCC, whereas cracking under static conditions appeared to be difficult. A propagation model was also proposed. The first available results of the present study demonstrate the strong influence of a trapezoidal cyclic loading on the creep of 304L austenitic stainless steel. While no creep was detected under a pure static loading, the creep rate was increased by a factor 102 under a trapezoidal cyclic loading. The first results of SCC initiation performed on notched specimens under a trapezoidal cyclic loading at low frequency are presented. The present study aims at developing an engineering model for IGSCC initiation of 304L, 316L and weld 308L stainless steels. The effect of the pre-straining on the SCC mechanisms is more specifically studied. Such a model will be based on (i) SCC initiation tests on notched and smooth specimens under 'trapezoidal' cyclic loading and, (ii) constant strain rate SCC initiation tests. The influence of stress level, cold-work level, strain path, surface roughness and temperature is particularly investigated. (authors)

  15. SCC growth behavior of cast stainless steels in high-temperature water. Influences of corrosion potential, steel type, thermal aging and cold-work

    International Nuclear Information System (INIS)

    Yamada, Takuyo; Terachi, Takumi; Miyamoto, Tomoki; Arioka, Koji

    2011-01-01

    Recent studies on crack growth rate (CGR) measurement in oxygenated high-temperature pure water conditions, such as normal water chemistry (NWC) in BWRs, using compact tension (CT) type specimens have shown that stainless steel weld metal are susceptible to stress corrosion cracking (SCC). On the other hand, the authors reported that no significant SCC growth was observed on stainless steel weld metals in PWR primary water at temperatures from 250degC to 340degC. Cast austenitic stainless steels are widely used in light water reactors, and there is a similarity between welded and cast stainless steels in terms of the microstructure of the ferrite/austenite duplex structure. However, there are a few reports giving CGR data on cast stainless steels in the BWRs and PWRs. The principal purpose of this study was to examine the SCC growth behavior of cast stainless steels in simulated PWR primary water. A second objective was to examine the effects on SCC growth in hydrogenated and oxygenated water environments at 320degC of: (1) corrosion potential; (2) steels type (Mo in alloy); (3) thermal-aging (up to 400degC x 40 kh); and (4) cold-working (10%). The results were as follows: (1) No significant SCC growth was observed on all types of cast stainless steels: aged (400degC x 40 kh) of SCS14A and SCS13A and 10% cold-working, in hydrogenated (low-potential) water at 320degC. (2) Aging at 400degC x 40 kh SCS14A (10%CW) markedly accelerated the SCC growth of cast material in high-potential water at 320degC, but no significant SCC growth was observed in the hydrogenated water, even after long-term thermal aging (400degC x 40 kh). (3) Thus, cast stainless steels have excellent SCC resistance in PWR primary water. (4) On the other hand, significant SCC growth was observed on all types of cast stainless steels: 10%CW SCS14A and SCS13A, in 8 ppm-oxygenated (high-potential) water at 320degC. (5) No large difference in SCC growth was observed between SCS14A (Mo) and SCS13A. (6) No

  16. Microstructural study and densification analysis of hot work tool steel matrix composites reinforced with TiB{sub 2} particles

    Energy Technology Data Exchange (ETDEWEB)

    Fedrizzi, A., E-mail: anna.fedrizzi@ing.unitn.it [Department of Industrial Engineering, University of Trento, Via Mesiano 77, 38123 Trento (Italy); Pellizzari, M. [Department of Industrial Engineering, University of Trento, Via Mesiano 77, 38123 Trento (Italy); Zadra, M. [K4Sint, Start-up of the University of Trento, Viale Dante 300, 38057 Pergine Valsugana (Italy); Marin, E. [Department of Chemistry, Physics and Environment, University of Udine, Via Cotonificio 108, 33100 Udine (Italy)

    2013-12-15

    Hot work tool steels are characterized by good toughness and high hot hardness but are less wear resistant than other tooling materials, such as high speed steel. Metal matrix composites show improved tribological behavior, but not much work has been done in the field of hot work tool steels. In this paper TiB{sub 2}-reinforced hot work tool steel matrix composites were produced by spark plasma sintering (SPS). Mechanical alloying (MA) was proposed as a suited process to improve the composite microstructure. Density measurements and microstructure confirmed that MA promotes sintering and produces a fine and homogeneous dispersion of reinforcing particles. X-ray diffraction patterns of the sintered composites highlighted the formation of equilibrium Fe{sub 2}B and TiC, as predicted by thermodynamic calculations using Thermo-Calc® software. Scanning electron microscopy as well as scanning Kelvin probe force microscopy highlighted the reaction of the steel matrix with TiB{sub 2} particles, showing the formation of a reaction layer at the TiB{sub 2}-steel interface. Phase investigations pointed out that TiB{sub 2} is not chemically stable in steel matrix because of the presence of carbon even during short time SPS. - Highlights: • TiB{sub 2} reinforced steel matrix composites were produced by spark plasma sintering. • TiB{sub 2} was successfully dispersed in the steel matrix by mechanical alloying. • Steel and TiB{sub 2} react during sintering forming equilibrium Fe{sub 2}B and TiC. • The new phases were investigated by means of AFM, Volta potential and XRD analyses.

  17. Summary of the IEA workshop/working group meeting on ferritic/martensitic steels for fusion

    Energy Technology Data Exchange (ETDEWEB)

    Klueh, R.L. [Oak Ridge National Lab., TN (United States)

    1997-04-01

    An International Energy Agency (IEA) Working Group on Ferritic/Martensitic Steels for Fusion Applications, consisting of researchers from Japan, the European Union, the United States, and Switzerland, met at the headquarters of the Joint European Torus (JET), Culham, United Kingdom, 24-25 October 1996. At the meeting preliminary data generated on the large heats of steel purchased for the IEA program and on other heats of steels were presented and discussed. The second purpose of the meeting was to continue planning and coordinating the collaborative test program in progress on reduced-activation ferritic/martensitic steels. The next meeting will be held in conjunction with the International Conference on Fusion Reactor Materials (ICFRM-8) in Sendai, Japan, 23-31 October 1997.

  18. Summary of the IEA workshop/working group meeting on ferritic/martensitic steels for fusion

    International Nuclear Information System (INIS)

    Klueh, R.L.

    1997-01-01

    An International Energy Agency (IEA) Working Group on Ferritic/Martensitic Steels for Fusion Applications, consisting of researchers from Japan, the European Union, the United States, and Switzerland, met at the headquarters of the Joint European Torus (JET), Culham, United Kingdom, 24-25 October 1996. At the meeting preliminary data generated on the large heats of steel purchased for the IEA program and on other heats of steels were presented and discussed. The second purpose of the meeting was to continue planning and coordinating the collaborative test program in progress on reduced-activation ferritic/martensitic steels. The next meeting will be held in conjunction with the International Conference on Fusion Reactor Materials (ICFRM-8) in Sendai, Japan, 23-31 October 1997

  19. Evaluation of the mechanical properties of Niobium modified cast AISI H 13 hot work tool steel

    International Nuclear Information System (INIS)

    Noorian, A.; Kheirandish, Sh.; Saghafian, H.

    2010-01-01

    In this research, the effects of partially replacing of vanadium and molybdenum with niobium on the mechanical properties of AISIH 13 hot-work tool steel have been studied. Cast samples made of the modified new steel were homogenized and austenitized at different conditions, followed by tempering at the specified temperature ranges. Hardness, red hardness, three point bending test and Charpy impact test were carried out to evaluate the mechanical properties together with characterizing the microstructure of the modified steel using scanning electron microscope. The results show that niobium addition modifies the cast structure of Nb-alloyed steel, and increases its maximum hardness. It was found that bending strength; bending strain, impact strength, and red hardness of the modified cast steel are also higher than those of the cast H13 steel, and lower than those of the wrought H13 steel.

  20. Influence of cold worked layer on susceptibility to stress corrosion of duplex stainless steel

    International Nuclear Information System (INIS)

    Labanowski, J.; Ossowska, A.; Cwiek, J.

    2001-01-01

    Stress corrosion cracking resistance of cold worked layers on duplex stainless steel was investigated. The surface layers were performed through burnishing treatment. Corrosion tests were performed with the use of Slow Strain Rate Test technique in boiling 35% MgCl 2 solution. It has been shown that burnishing treatment increases corrosion resistance of steel. The factor that improves stress corrosion cracking resistance is crack incubation time. (author)

  1. Microscopic work function anisotropy and surface chemistry of 316L stainless steel using photoelectron emission microscopy

    Energy Technology Data Exchange (ETDEWEB)

    Barrett, N., E-mail: nick.barrett@cea.fr [CEA, IRAMIS, SPEC, LENSIS, F-91191 Gif-sur-Yvette (France); Renault, O. [CEA, LETI, Minatec Campus, F-38054 Grenoble Cedex 09 (France); Lemaître, H. [Université de Cergy-Pontoise, Rue d’Eragny, Neuville sur Oise, 95 031 Cergy-Pontoise (France); Surface Dynamics Laboratory, Institut for Fysik og Astronomi Aarhus Universitet, Ny Munkegade 120, 8000 Aarhus C (Denmark); Bonnaillie, P. [CEA, DEN, DANS, DMN, SRMP, F-91191 Gif-sur-Yvette (France); Barcelo, F. [CEA, DEN, DANS, DMN, SRMA, LA2M, F-91191 Gif-sur-Yvette (France); Miserque, F. [CEA, DEN, DANS, DPC, SCCME, LECA, F-91191 Gif-sur-Yvette (France); Wang, M.; Corbel, C. [Laboratoire des Solides Irradis, Ecole Polytechnique, route de Saclay, F-91128 Palaiseau (France)

    2014-08-15

    Highlights: • PEEM and EBSD study of spatial variations in local work function of 316L steel. • Correlation between work function and crystal grain orientation at the surface of 316L steel. • Spatially resolved chemistry of residual oxide layer. - Abstract: We have studied the variation in the work function of the surface of sputtered cleaned 316L stainless steel with only a very thin residual oxide surface layer as a function of grain orientation using X-ray photoelectron emission microscopy (XPEEM) and Electron Backscattering Diffraction. The grains are mainly oriented [1 1 1] and [1 0 1]. Four distinct work function values spanning a 150 meV energy window are measured. Grains oriented [1 1 1] have a higher work function than those oriented [1 0 1]. From core level XPEEM we deduce that all grain surfaces are Cr enriched and Ni depleted whereas the Cr/Fe ratio is similar for all grains. The [1 1 1] oriented grains show evidence for a Cr{sub 2}O{sub 3} surface oxide and a higher concentration of defective oxygen sites.

  2. In-situ neutron diffraction study on work-hardening behavior in a ferrite-martensite dual phase steel

    OpenAIRE

    Morooka, Satoshi; Sato, Naoko; Ojima, Mayumi; Harjo, Stefanus; Adachi, Yoshitaka; Tomota, Yo; Umezawa, Osamu

    2011-01-01

    Strength and work-hardening in steels have been discussed from the viewpoint of heterogeneous deformation. In-situ neutron diffraction techniques made clear that the misfit strains between grains accompanied with the grain-scaled internal stress (intergranular stress). In the dual phase steel, the intergranular stress was superposed on phase stress. Both long-range internal stress and short-range one like forest dislocation hardening may cause the resistance for dislocation motion in the steels.

  3. Unit rupture work as a criterion for quantitative estimation of hardenability in steel

    International Nuclear Information System (INIS)

    Kramarov, M.A.; Orlov, E.D.; Rybakov, A.B.

    1980-01-01

    Shown is possible utilization of high sensitivity of resistance to fracture of structural steel to the hardenability degree in the course of hardening to find the quantitative estimation of the latter one. Proposed is a criterion kappa, the ratio of the unit rupture work in the case of incomplete hardenability (asub(Tsub(ih))) under investigation, and the analoguc value obtained in the case of complete hardenability Asub(Tsub(Ch)) at the testing temperature corresponding to the critical temperature Tsub(100(M). Confirmed is high criterion sensitivity of the hardened steel structure on the basis of experimental investigation of the 40Kh, 38KhNM and 38KhNMFA steels after isothermal hold-up at different temperatures, corresponding to production of various products of austenite decomposition

  4. Optimized chemical composition, working and heat treatment condition for resistance to irradiation assisted stress corrosion cracking of cold worked 316 and high-chromium austenitic stainless steel

    International Nuclear Information System (INIS)

    Yonezawa, Toshio; Iwamura, Toshihiko; Fujimoto, Koji; Ajiki, Kazuhide

    2000-01-01

    The authors have reported that the primary water stress corrosion cracking (PWSCC) in baffle former bolts made of austenitic stainless steels for PWR after long-term operation is caused by irradiation-induced grain boundary segregation. The resistance to PWSCC of simulated austenitic stainless steels whose chemical compositions are simulated to the grain boundary chemical composition of 316 stainless steel after irradiation increased with decrease of the silicon content, increases of the chromium content, and precipitation of M 23 C 6 carbides at the grain boundaries. In order to develop resistance to irradiation assisted stress corrosion cracking in austenitic stainless steels, optimized chemical compositions and heat treatment conditions for 316CW and high-chromium austenitic stainless steels for PWR baffle former bolts were investigated. For 316CW stainless steel, ultra-low-impurities and high-chromium content are beneficial. About 20% cold working before aging and after solution treatment has also been recommended to recover sensitization and make M 23 C 6 carbides coherent with the matrix at the grain boundaries. Heating at 700 to 725degC for 20 to 50 h was selected as a suitable aging procedure. Cold working of 5 to 10% after aging produced the required mechanical properties. The optimized composition of the high-chromium austenitic stainless steel contents 30% chromium, 30% nickel, and ultra-low impurity levels. This composition also reduces the difference between its thermal expansion coefficient and that of 304 stainless steel for baffle plates. Aging at 700 to 725degC for longer than 40 h and cold working of 10 to 15% after aging were selected to meet mechanical property specifications. (author)

  5. Effect of cold work on decarburization of 2.25Cr-1Mo steel in high temperature sodium

    International Nuclear Information System (INIS)

    Aoki, Norichika; Yoshida, Eiichi; Wada, Yusaku.

    1994-01-01

    It is known that the mechanical properties of a 2.25Cr-1Mo steel deteriorated due to the decarburization during immersion in the melt sodium at high temperatures. In low-alloy steel as well as a 2.25Cr-1Mo steel, precipitation reactions of carbides are known to be accelerated by cold working and aging. Thus, it may be expected that cold working and aging effectively suppress the decarburization of the mechanical properties of a 2.25Cr-1Mo steel because the decarburization will be restrained owing to fixation of carbon as precipitates of the carbides. In the present article, effects of cold-working and heat treatments on the kinetics of the decarburization of a 2.25Cr-1Mo steel has been studied experimentally. The annealed, cold-rolled, and normalized and tempered specimens were immersed in the melt of sodium at 500, 600 and 700degC for 425, 437 and 432h, respectively. On the basis of the observations obtained from these specimens, the experiment was also carried out at 450, 500 and 550degC for 2270 and 5465h. The microstructures before and after the immersion were observed with optical and scanning electron microscopes. An average concentration of carbon in each specimen was analyzed by an inert gas fusion method. The carbides extracted from the specimens were identified by X-ray diffraction. At immersion temperatures of 450 and 500degC, a 10% reduction of the decarburization in thickness by cold-working is sufficiently effective for retardation of the decarburization at both 2270 and 5465h. Whereas, at 550degC, more than 30% reduction in thickness by cold-working is needed for it at 2270h but even 80% reduction in thickness by cold-working causes merely slight retardation of the decarburization at 5465h. (author)

  6. Influences of silicon on the work hardening behavior and hot deformation behavior of Fe–25 wt%Mn–(Si, Al) TWIP steel

    International Nuclear Information System (INIS)

    Li, Dejun; Feng, Yaorong; Song, Shengyin; Liu, Qiang; Bai, Qiang; Ren, Fengzhang; Shangguan, Fengshou

    2015-01-01

    Highlights: • Influence of Si on work hardening behavior of Fe–25 wt%Mn TWIP steel was investigated. • Influence of Si on hot deformation behavior of Fe–25 wt%Mn TWIP steel was studied. • Si blocks dislocation glide and favors mechanical twinning in Fe–25 wt%Mn TWIP steel. • The addition of Si increases the hot deformation activation energy of Fe–25 wt%Mn TWIP steel. • The addition of Si retards the nucleation and growth of DRX grains of Fe–25 wt%Mn TWIP steel. - Abstract: The influence of silicon on mechanical properties and hot deformation behavior of austenitic Fe–25 wt%Mn TWIP steel was investigated by means of the comparison research between 25Mn3Al and 25Mn3Si3Al steel. The results show that the 25Mn3Si3Al steel has higher yield strength and higher hardness than that of 25Mn3Al steel because of the solution strengthening caused by Si atoms and possesses higher uniform deformation ability and tensile strength than that of 25Mn3Al steel due to the higher work hardening ability of 25Mn3Si3Al steel. 25Mn3Si3Al steel presents a clear four-stage curve of work hardening rate in course of cold compression. Quite the opposite, the 25Mn3Al steel presents a monotonic decline curve of work hardening rate. The difference of the work hardening behavior between 25Mn3Al and 25Mn3Si3Al steel can be attributed to the decline of stacking fault energy (SFE) caused by the addition of 3 wt% Si. The dislocation glide plays an important role in the plastic deformation of 25Mn3Al steel even though the mechanical twinning is still one of the main deformation mechanisms. The 3 wt% Si added into the 25Mn3Al steel blocks the dislocation glide and promotes the mechanical twinning, and then the dislocation glide characteristics cannot be observed in cold deformed microstructure of 25Mn3Si3Al steel. The hot compression tests reveal that the hot deformation resistance of the 25Mn3Si3Al steel is significantly higher than that of the 25Mn3Al steel due to the solid

  7. Evaluation of essential work of fracture in a dual phase high strength steel sheet

    International Nuclear Information System (INIS)

    Gutierrez, D.; Perez, L. I.; Lara, A.; Casellas, D.; Prado, J. M.

    2013-01-01

    Fracture toughness of advanced high strength steels (AHSS), can be used to optimize crash behavior of structural components. However it cannot be readily measured in metal sheet because of the sheet thickness. In this work, the Essential Work of Fracture (EWF) methodology is proposed to evaluate the fracture toughness of metal sheets. It has been successfully applied in polymers films and some metal sheets. However, their information about the applicability of this methodology to AHSS is relatively scarce. In the present work the fracture toughness of a Dual Phase (strength of 800 MPa) and drawing steel sheets has been measured by means of the EWF. The results show that the test requirements are met and also show the clear influence of notch radii on the measured values, specially for the AHSS grade. Thus, the EWF is postulated as a methodology to evaluate the fracture toughness in AHSS sheets. (Author) 18 refs.

  8. Relationship between 0.2% proof stress and Vickers hardness of work-hardened low carbon austenitic stainless steel, 316SS

    International Nuclear Information System (INIS)

    Matsuoka, Saburo

    2004-01-01

    Stress corrosion cracking (SCC) occurs in shrouds and piping made of low carbon austenitic stainless steels at nuclear power plants. A work-hardened layer is considered to be one of the probable causes for this occurrence. The maximum Vickers hardness measured at the work-hardened layer is 400 HV. It is important to determine the yield strength and tensile strength of the work-hardened layer in the investigation on the causes of SCC. However, the tensile specimen cannot be obtained since the thickness of the work-hardened layer is as mall as several hundred μm, therefore, it is useful if we can estimate these strengths from its Vickers hardness. Consequently, we investigated the relationships between Vickers hardness versus yield strength and tensile strength using the results obtained on various steels in a series of Fatigue Data Sheets published by the National Institute for Materials Science and results newly obtained on a parent material and rolled materials (reduction of area: 10 - 50%, maximum hardness: 350 HV) for a low carbon stainless steel. The results showed that (1) the relationship between the 0.2% proof stress and the Vickers hardness can be described by a single straight line regardless of strength, structure, and rolling ratio, however, (2) the tensile strength is not correlated with the Vickers hardness, and the austenitic stainless steel in particular shows characteristics different from those of other steels. (author)

  9. Creep rupture properties of solution annealed and cold worked type 316 stainless steel cladding tubes

    International Nuclear Information System (INIS)

    Mathew, M.D.; Latha, S.; Mannan, S.L.; Rodriguez, P.

    1990-01-01

    Austenitic stainless steels (mainly type 316 and its modifications) are used as fuel cladding materials in all current generation fast breeder reactors. For the Fast Breeder Test Reactor (FBTR) at Kalpakkam, modified type 316 stainless steel (SS) was chosen as the material for fuel cladding tubes. In order to evaluate the influence of cold work on the performance of the fuel element, the investigation was carried out on cladding tubes in three metallurgical conditions (solution annealed, ten percent cold worked and twenty percent cold worked). The results indicate that: (i) The creep strength of type 316 SS cladding tube increases with increasing cold work. (ii) The benificial effects of cold work are retained at almost all the test conditions investigated. (iii) The Larson Miller parameter analysis shows a two slope behaviour for 20PCW material suggesting that caution should be exercised in extrapolating the creep rupture life to stresses below 125 MPa. At very low stress levels, the LMP values fall below the values of the 10 PCW material. (author). 6 refs., 19 figs. , 10 tabs

  10. Effect of cold working on biocompatibility of Ni-free high nitrogen austenitic stainless steels using Dalton's Lymphoma cell line

    International Nuclear Information System (INIS)

    Talha, Mohd; Kumar, Sanjay; Behera, C.K.; Sinha, O.P.

    2014-01-01

    The aims of the present work are to explore the effect of cold working on in-vitro biocompatibility of indigenized low cost Ni-free nitrogen containing austenitic stainless steels (HNSs) and to compare it with conventionally used biomedical grade, i.e. AISI 316L and 316LVM, using Dalton's Lymphoma (DL) cell line. The MTT assay [3-(4,5-dimethythiazol 2-yl)-2,5-diphenyltetrazolium bromide] was performed on DL cell line for cytotoxicity evaluation and cell adhesion test. As a result, it was observed that the HNS had higher cell proliferation and cell growth and it increases by increasing nitrogen content and degree of cold working. The surface wettability of the alloys was also investigated by water contact angle measurements. The value of contact angles was found to decrease with increase in nitrogen content and degree of cold working. This indicates that the hydrophilic character increases with increasing nitrogen content and degree of cold working which further attributed to enhance the surface free energy (SFE) which would be conducive to cell adhesion which in turn increases the cell proliferation. - Graphical abstract: Effect of cold working on in-vitro biocompatibility of indigenized Ni-free nitrogen bearing austenitic stainless steels was explored using Dalton's Lymphoma cell line. Cell proliferation and cell adhesion increase by increasing the degree of cold working and nitrogen content in steel indicating that indigenized material is more biocompatible and no negative effect of cold working on these steels. - Highlights: • Effect of cold working on biocompatibility of Ni-free austenitic stainless steels • Cell proliferation and adhesion increase with nitrogen and degree of cold working. • Contact angle values decrease with nitrogen and degree of cold working

  11. Improvement of strength and toughness of SKD11 type cold work tool steel; SKD 11 gata reikan koguko no kyojinsei no kaizen

    Energy Technology Data Exchange (ETDEWEB)

    Fukaura, K.; Sunada, H.; Yokoyama, Y. [Himeji Inst. of Technology, Hyogo (Japan); Teramoto, K. [Himeji Inst. of Technology, Hyogo (Japan). Graduate School| Sanyo Special Steel Co. Ltd., Hyogo (Japan)

    1998-03-01

    Toughness and wear resistance are the factors which affect on the lifetime of cold work tool steels importantly. Generally, both properties show the contrary characteristics. The evaluation of tool steel materials has been carried out focusing on the strength and wear resistance mainly. However, owing to the rapid progress of recent plastic working techniques, usage environments are under the severe conditions more and more. Therefore, it is expected to develop the high reliable cold work tool steels which balanced with toughness including wear resistance. In this study, the strength and toughness of a newly developed 0.8C-8Cr cold work tool steel whose composition was controlled to suppress the precipitation of massive eutectic M7C3 carbides were investigated with reference to microstructure and were compared with conventional SKD11. The toughness was evaluated by the area under the stress-strain curve. As a result, it was clarified that the tensile strength of the newly developed steel designated as Mod. SKD 11 was about 400 MPa higher and the toughness was 1.8 times larger than that of SKD 11 throughout a wide range of tempering temperatures and so forth. 17 refs., 13 figs., 1 tab.

  12. Microbial-Influenced Corrosion of Corten Steel Compared with Carbon Steel and Stainless Steel in Oily Wastewater by Pseudomonas aeruginosa

    Science.gov (United States)

    Mansouri, Hamidreza; Alavi, Seyed Abolhasan; Fotovat, Meysam

    2015-07-01

    The microbial corrosion behavior of three important steels (carbon steel, stainless steel, and Corten steel) was investigated in semi petroleum medium. This work was done in modified nutrient broth (2 g nutrient broth in 1 L oily wastewater) in the presence of Pseudomonas aeruginosa and mixed culture (as a biotic media) and an abiotic medium for 2 weeks. The behavior of corrosion was analyzed by spectrophotometric and electrochemical methods and at the end was confirmed by scanning electron microscopy. The results show that the degree of corrosion of Corten steel in mixed culture, unlike carbon steel and stainless steel, is less than P. aeruginosa inoculated medium because some bacteria affect Corten steel less than other steels. According to the experiments, carbon steel had less resistance than Corten steel and stainless steel. Furthermore, biofilm inhibits separated particles of those steels to spread to the medium; in other words, particles get trapped between biofilm and steel.

  13. Recovery in cold-worked alloy under pressure: example of AISI 316 stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Yousuf, M; Sahu, P C; Raghunathan, V S; Govinda Rajan, K

    1986-06-01

    In this paper we report the behaviour of defects under high pressure in severely cold-deformed 316 stainless steel. In situ electrical resistivity measurements indicate a minimum in the reduced resistivity ratio at 2 GPa associated with a characteristic relaxation time of 500 + - 5 sec. Microhardness data on pressure-treated and recovered samples are consistent with the electrical resistivity behaviour. X-ray powder diffraction rings indicate sharpening beyond 2 GPa. The decrease in the full width at half maximum (FWHM) of the strongest ring is about 2% at pressures beyond 2 GPa. Transmission electron microscopy reveals that samples pressure treated beyond 2 GPa have a polygonized dislocation structure. This is in sharp contrast to the tangled dislocation structure observed in the cold-worked samples. The experimental results suggest a recovery stage in cold-worked stainless steel at 2 GPa. We propose that the recovery process is activated through an enhanced vacancy concentration caused by deformation, a pressure-induced vacancy-dislocation interaction and consequently a pressure-assisted dislocation mobility leading to polygonization.

  14. Steel making

    CERN Document Server

    Chakrabarti, A K

    2014-01-01

    "Steel Making" is designed to give students a strong grounding in the theory and state-of-the-art practice of production of steels. This book is primarily focused to meet the needs of undergraduate metallurgical students and candidates for associate membership examinations of professional bodies (AMIIM, AMIE). Besides, for all engineering professionals working in steel plants who need to understand the basic principles of steel making, the text provides a sound introduction to the subject.Beginning with a brief introduction to the historical perspective and current status of steel making together with the reasons for obsolescence of Bessemer converter and open hearth processes, the book moves on to: elaborate the physiochemical principles involved in steel making; explain the operational principles and practices of the modern processes of primary steel making (LD converter, Q-BOP process, and electric furnace process); provide a summary of the developments in secondary refining of steels; discuss principles a...

  15. DIFFICULTIES IN WORK SAFETY MANAGEMENT IN A COMPANY PRODUCING STEEL FLAT BARS

    Directory of Open Access Journals (Sweden)

    Marta Niciejewska

    2018-01-01

    Full Text Available According to research, metal processing industry has the highest risk of accidents at work, due to the necessity for personal protective equipment use and strict execution of safety rules and procedures. The paper presents the individual characteristics of health and safety management in the company producing steel flat bars. Special attention has been paid to the safety aspect of the use of automated logistical equipment (gantries, automatics that increase the risk of work-related accidents. The results of research on the difficulties resulting from the specifics of production (metallurgical industry has been presented.

  16. SCC crack growth rate of cold worked 316L stainless steel in PWR environment

    Science.gov (United States)

    Du, Donghai; Chen, Kai; Yu, Lun; lu, Hui; Zhang, Lefu; Shi, Xiuqiang; Xu, Xuelian

    2015-01-01

    Many component failures in nuclear power plants were found to be caused by stress corrosion cracking (SCC) of cold worked austenitic steels. Some of the pressure boundary component materials are even cold worked up to 35% plastic deformation, leaving high residual stress and inducing high growth rate of corrosion crack. Controlling water chemistry is one of the best counter measure to mitigate this problem. In this work, the effects of temperature (200 up to 325 °C) and dissolved oxygen (0 up to 2000 μg/L) on SCC crack growth rates of cold worked austenitic stainless steel type 316L have been tested by using direct current potential drop (DCPD) method. The results showed that temperature affected SCC crack growth rates more significantly in oxygenated water than in deaerated water. In argon deaerated water, the crack growth rate exhibited a peak at about 250 °C, which needs further verification. At 325 °C, the SCC crack growth rate increased rapidly with the increase of dissolved oxygen concentration within the range from 0 up to 200 μg/L, while when dissolved oxygen was above 200 μg/L, the crack growth rate followed a shallower dependence on dissolved oxygen concentration.

  17. Nitrogen-alloyed martensitic steels

    International Nuclear Information System (INIS)

    Berns, H.

    1988-01-01

    A report is presented on initial results with pressure-nitrided martensitic steels. In heat-resistant steels, thermal stability and toughness are raised by nitrogen. In cold work steel, there is a more favourable corrosion behaviour. (orig./MM) [de

  18. Effect of cold working on nitriding process of AISI 304 and 316 austenitic stainless steel

    International Nuclear Information System (INIS)

    Pereira, Silvio Andre de Lima

    2012-01-01

    The nitriding behavior of AISI 304 and 316 austenitic stainless steel was studied by different cold work degree before nitriding processes. The microstructure, thickness, microhardness and chemical micro-composition were evaluated through optical microscopy, microhardness, scanner electronic microscopy and x ray diffraction techniques. Through them, it was observed that previous plastic deformations do not have influence on layer thickness. However, a nitrided layer thicker can be noticed in the AISI 304 steel. In addition, two different layers can be identified as resulted of the nitriding, composed for austenitic matrix expanded by nitrogen atoms and another thinner immediately below expanded by Carbon atoms. (author)

  19. The effect of boriding on wear resistance of cold work tool steel

    International Nuclear Information System (INIS)

    Anzawa, Y; Koyama, S; Shohji, I

    2017-01-01

    Recently, boriding has attracted extensive attention as surface stiffening processing of plain steel. In this research, the influence of processing time on the formation layer of cold work tool steel (KD11MAX) by Al added fused salt bath was examined. In addition, in order to improve the abrasion resistance of KD11MAX, the effect of the treatment of boronization on the formation layer has been investigated. Boriding were performed in molten borax which contained about 10 mass% Al at processing time of 1.8 ∼ 7.2 ks (processing temperature of 1303 K). As a result of the examination, the hardness of the boriding layer becomes about 1900 HV when the processing time of 3.6 ks. Also the abrasion resistance has improved remarkably. Furthermore, it was revealed that the formation layer was boronized iron from the Vickers hardness and analysis of the X-ray diffraction measurement. (paper)

  20. The Effects of The Industrial Cryogenic Process on The Wear Behaviours of AISI D2 Cold Work Tool Steels

    OpenAIRE

    Ersöz, Enes; Ovalı, İsmail

    2018-01-01

    In this study, industrial cryogenic process afterconventional heat treatment process for various holding time was applied toAISI D2 (DIN 1.2379) cold work tool steel. The effects of the industrialcryogenic process on the wear behavior was investigated. In the wear test 5,10and 15 N forces were carried out to all group specimens at a constant shearrate (3,16 m/s) and three different wear distances. Experimental results showthat cryogenic processing of AISI D2 cold work tool steels have a signi...

  1. Influence of pre-heating on the surface modification of powder-metallurgy processed cold-work tool steel during laser surface melting

    Energy Technology Data Exchange (ETDEWEB)

    Šturm, Roman, E-mail: roman.sturm@fs.uni-lj.si [University of Ljubljana, Faculty of Mechanical Engineering, Aškerčeva 6, 1000 Ljubljana (Slovenia); Štefanikova, Maria [University of Ljubljana, Faculty of Mechanical Engineering, Aškerčeva 6, 1000 Ljubljana (Slovenia); Steiner Petrovič, Darja [Institute of Metals and Technology, Lepi pot 11, 1000 Ljubljana (Slovenia)

    2015-01-15

    Graphical abstract: - Highlights: • Heat-treatment protocol for laser surface melting of cold-work tool steel is proposed. • The laser melted steel surface is hardened, and morphologically modified. • The pre-heating of substrate creates a crack-and pore-free steel surface. • The optimum pre-heating temperature is determined to be 350 °C. • Using pre-heating the quantity of retained austenite is reduced. - Abstract: In this study we determine the optimal parameters for surface modification using the laser surface melting of powder-metallurgy processed, vanadium-rich, cold-work tool steel. A combination of steel pre-heating, laser surface melting and a subsequent heat treatment creates a hardened and morphologically modified surface of the selected high-alloy tool steel. The pre-heating of the steel prior to the laser surface melting ensures a crack- and pore-free modified surface. Using a pre-heating temperature of 350 °C, the extremely fine microstructure, which typically evolves during the laser-melting, became slightly coarser and the volume fraction of retained austenite was reduced. In the laser-melted layer the highest values of microhardness were achieved in the specimens where a subsequent heat treatment at 550 °C was applied. The performed thermodynamic calculations were able to provide a very valuable assessment of the liquidus temperature and, especially, a prediction of the chemical composition as well as the precipitation and dissolution sequence for the carbides.

  2. A Study on the Characteristics of Corrosion in Cold Worked Flexible STS 304 Stainless Steel Pipes

    International Nuclear Information System (INIS)

    Kim, In Soo; Kim, Sung Jin

    1993-01-01

    Effects of cold working on the corrosion resistance of austenitic STS 304 stainless steel pipes were investigated using anodic polarization method, EDX analysis and SEM technique. Corrosion products had a lots of S and Cl - ion. Generally, corrosion patterns as a result of STS 304 stainless steel to concrete environment were proceeded in the order of the pitting to intergranular corrosion. In the case of the flexible pipes were covered tightly with other polymer materials, crevice corrosion occurred to a much greater extent on austenitic than on martensitic region

  3. Study of 16KhSN high strength steel in different structural states and under working conditions

    International Nuclear Information System (INIS)

    Skudnov, V.A.; Vorob'ev, I.A.; Kutyajkin, V.G.; Bugrov, Yu.V.

    1985-01-01

    A study was made on the effect of deformation degree (up to 60%) during reducing, drawing and heat treatment (annealing at 750 deg C), quenching from 930 deg C and tempering at 350 deg C) on strength, plasticity, hardening degree, notch sensitivity, density and elasticity characteristics of the steel. The effect of test temperature (from-196 up to 1000 deg C) on tensile strength and plasticity was studied as well. It was established that drawing and reducing of 16KhSN steel in annealed state with strain degrees of up to 60% results to increase of strength characteristics 1.7...2.3 times and decrease of plasticity characteristics by 15...23%, strain hardening coefficient - 2.2 times and the maximum strain energy - by 80 MJ/m 3 . Hardening heat treatment (quenching from 930 deg C+temperating at 350 deg C) affects on mechanical properties of 16KhSN steel in much the same way as cold working, but strength characteristics of heat-treated steel increase 2.6...3.6 times and the maximum strain energy grows by 640 MJ/m 3 . Systematic data on the effect of temperature (-196...1000 deg C) and tensile rate (4 mm/min...5m/s) on strength and plasticity of 16KhSN steel in annealed state were obtained

  4. Characterization of the work hardening structure of austenitic steels by X-ray diffraction. Application to the determination of work hardening gradients and the study of recovery

    International Nuclear Information System (INIS)

    Cadalbert, Robert; Baron, J.L.

    1977-01-01

    A method has been developed to determine quantitatively the work hardening of austenitic steels by measurement of the broadening of X-ray diffraction lines. This simple, rapid, accurate and sensible method enables to determine work hardening variations in the thickness of a material. The complete automation of the measurement cycle using a small computer enables to carry out numerous determinations and to process data with accuracy. The unit developed is well adapted to the testing of metallic materials. It is also possible with this method to study the evolution of work hardening in a metal as a function of heat treatments. For instance, the determination of the recovery curves of the crystal lattice in austenitic steels allows to investigate the influence of additions (Mo, Ti) on the recovery kinetics [fr

  5. Effect of cold working and annealing on stress corrosion cracking of AISI 304 stainless steel

    International Nuclear Information System (INIS)

    Yeon, Y.M.; Kwun, S.I.

    1983-01-01

    A study was made of the effects of cold working and annealing on the stress corrosion cracking of AISI 304 stainless steel in boiling 42% MgCl 2 solution. When the 60% or 76% of yield stress was applied, the resistance to SCC showed maximum at 30% of cold work. However, when the same load was applied to the annealed specimens after cold working, the resistance to SCC decreased abruptly at 675degC annealing. The fracture mode changed mode change mixed → intergranular → transgranular as the amount of cold work increased. (Author)

  6. Milled Die Steel Surface Roughness Correlation with Steel Sheet Friction

    DEFF Research Database (Denmark)

    Berglund, J.; Brown, C.A.; Rosén, B.-G.

    2010-01-01

    This work investigates correlations between the surface topography ofmilled steel dies and friction with steel sheet. Several die surfaces were prepared by milling. Friction was measured in bending under tension testing. Linear regression coefficients (R2) between the friction and texture...

  7. Surface enhancement of cold work tool steels by friction stir processing with a pinless tool

    Science.gov (United States)

    Costa, M. I.; Verdera, D.; Vieira, M. T.; Rodrigues, D. M.

    2014-03-01

    The microstructure and mechanical properties of enhanced tool steel (AISI D2) surfaces produced using a friction stir welding (FSW) related procedure, called friction stir processing (FSP), are analysed in this work. The surface of the tool steel samples was processed using a WC-Co pinless tool and varying processing conditions. Microstructural analysis revealed that meanwhile the original substrate structure consisted of a heterogeneous distribution of coarse carbides in a ferritic matrix, the transformed surfaces consisted of very small carbides, homogenously distributed in a ferrite- bainite- martensite matrix. The morphology of the surfaces, as well as its mechanical properties, evaluated by hardness and tensile testing, were found to vary with increasing tool rotation speed. Surface hardness was drastically increased, relative to the initial hardness of bulk steel. This was attributed to ferrite and carbide refinement, as well as to martensite formation during solid state processing. At the highest rotation rates, tool sliding during processing deeply compromised the characteristics of the processed surfaces.

  8. Effect of prior cold work on creep properties of a titanium modified austenitic stainless steel

    International Nuclear Information System (INIS)

    Vijayanand, V.D.; Parameswaran, P.; Nandagopal, M.; Panneer Selvi, S.; Laha, K.; Mathew, M.D.

    2013-01-01

    Prior cold worked (PCW) titanium-modified 14Cr–15Ni austenitic stainless steel (SS) is used as a core-structural material in fast breeder reactor because of its superior creep strength and resistance to void swelling. In this study, the influence of PCW in the range of 16–24% on creep properties of IFAC-1 SS, a titanium modified 14Cr–15Ni austenitic SS, at 923 K and 973 K has been investigated. It was found that PCW has no appreciable effect on the creep deformation rate of the steel at both the test temperatures; creep rupture life increased with PCW at 923 K and remained rather unaffected at 973 K. The dislocation structure along with precipitation in the PCW steel was found to change appreciably depending on creep testing conditions. A well-defined dislocation substructure was observed on creep testing at 923 K; a well-annealed microstructure with evidences of recrystallization was observed on creep testing at 973 K

  9. Irradiation embrittlement of pressure vessel steels

    International Nuclear Information System (INIS)

    Brumovsky, M.; Vacek, M.

    1975-01-01

    A Standard Research Programme on Irradiation Embrittlement of Pressure Vessel Steels was approved by the Coordinating Meeting on the 12th May 1972 at the Working Group on Engineering Aspects of Irradiation Embrittlement of Pressure Vessel Steels. This Working Group was set up by the International Atomic Energy Agency in Vienna. Seven countries with their research institutes agreed on doing irradiation experiments according to the approved programme on steel A533 B from the U.S. HSST Programme. The Czechoslovak contribution covering tensile and impact testing of non-irradiated steel and steel irradiated at 280degC to 1.3 x 10 23 n/m 2 (E above 1 MeV) is presented in this report. As an additional part the same set of experiments was carried out on two additional steels - A 542 and A 543, made in SKODA Works for comparison of their irradiation embrittlement and hardening with A533 B steel. (author)

  10. Fatigue damage evolution of cold-worked austenitic nickel-free high-nitrogen steel X13CrMnMoN18-14-3 (1.4452)

    Energy Technology Data Exchange (ETDEWEB)

    Tikhovskiy, I.; Weiss, S.; Fischer, A. [Univ. of Duisburg-Essen, Materials Science and Engineering II, Duisburg (Germany)

    2004-07-01

    Due to the fact that the risk of Ni-allergies becomes more and more important for modern therapies, the necessity of Ni-free implant materials becomes increasingly important. Beside Co- and Ti-base alloys Ni-free high-nitrogen steels may offer an attractive alternative. The present work presents the austenitic high-nitrogen and nickel-free steel X13CrMnMoN18-14-3, (Material No.: 1.4452) after 20% cold-working. In addition this material was deformed under axial cyclic total strain controlled fatigue tests at room temperature. The development of dislocation structure due to different loading amplitudes was compared to none cyclically deformed material. The good mechanical und fatigue properties of these austenitic high-nitrogen steels as well as the better tribological, chemical and biological properties compared to CrNiMo-steels qualify these steels as a promising alternative in medical applications. (orig.)

  11. Thermal stability of manganese-stabilized stainless steels

    International Nuclear Information System (INIS)

    Klueh, R.L.; Kenik, E.A.

    1993-01-01

    Previous work on a series of experimental high-manganese reduced-activation austenitic stainless steels demonstrated that they have improved tensile properties relative to type 316 stainless steel in both the annealed and 20% cold-worked conditions. Steels were tested with an Fe-20Mn-12Cr-0.25C (in weight percent) base composition, to which various combinations of Ti, W, V, P, and B were added. Tensile tests have now been completed on these steels after thermal aging at 600 degrees C. Thermal stability varied with composition, but the alloys were as stable or more stable than type 316 stainless steel. the strength of the annealed steels increased slightly after aging to 5000 h, while a strength decrease occurred for the cold worked steel. In both conditions, a steel containing a combination of all the alloying elements was most stable and had the best strength after thermal aging 5000 h at 600 degrees C. Despite having much higher strength than 316 stainless steel after aging, the ductility of the strongest experimental alloy was still as good as that of 316 stainless steel

  12. Starting of H9ANFNb(P91) steel tubing production for energetics in domestic steel-works; Uruchomienie w krajowych hutach produkcji rur ze stali H9AMFNb(P91) przeznaczonych dla energetyki

    Energy Technology Data Exchange (ETDEWEB)

    Wiedermann, J. [Instytut Metalurgii Zelaza, Gliwice (Poland); Bieniek, K. [Huta Jednosc, Siemianowice Slaskie (Poland); Pogoda, K. [Huta Batory, Chorzow (Poland)

    1996-12-31

    The results of primary investigations and attempt of ferritic steel H9AMFNb production in domestic steel-works have been reported. The prototype series of tubes for energetic boilers have been tested and their mechanical properties determined. It has been found the applicability of the material for use in energetics. 9 refs, 4 figs, 3 tabs.

  13. Welding of cold worked austenitic steels - comparison of TIG, EB and laser processes

    International Nuclear Information System (INIS)

    Richard, A.; Prunele, D. de; Castilan, F.

    1993-01-01

    Effect of welding on cold worked components is a local falling of their properties. Modifications induced by such an operation depend on the thermal cycle and consequently on the welding process. An experimental study aim of which is to compare respective effects of different welding processes (TIG, EB, laser) has been realized. This publication presents results related to 316L and 316Ti steels. (author). 2 refs., 7 figs., 1 tab

  14. EBSD study of purity effects during hot working in austenitic stainless steels

    International Nuclear Information System (INIS)

    El Wahabi, M.; Gavard, L.; Cabrera, J.M.; Prado, J.M.; Montheillet, F.

    2005-01-01

    The technique of electron back scattering diffraction (EBSD) is considered as a powerful instrument for the study of the microstructural changes during hot forming processes and gives the possibility to present the information in different ways (OIM, misorientation diagram and pole figures). The present work is focused on the observation by EBSD of the microstructure evolution during deformation at high temperature of three austenitic stainless steels: AISI-304H, AISI-304L and a high purity steel HP. The difference between the three steels is the content carbon and the presence of residual elements. To this aim compression tests were carried out at a constant strain rate of 0.001 s -1 and different temperatures. The study showed an increase of twin boundary fractions and a diminution of substructure (low angle densities boundaries) at increasing temperatures. On the other hand, increasing carbon content promotes lower twin boundary fractions and larger amounts of low angle boundaries. This effect can be explained by the reduction of grain boundary mobility caused by increasing carbon contents, which in turn reduces the migration rate and consequently the probability of twin boundary generation. Moreover, the increment of low angle boundaries with carbon content accelerates the twin character loss. It was also found that the dynamically recrystallized grain size decreased at increasing carbon content due to a typical drag effect. No important features on textures were found during DDRX

  15. Effects of thermomechanical processing on microstructure and properties of bainitic work hardening steel

    Energy Technology Data Exchange (ETDEWEB)

    Cao, Jie, E-mail: caojie910@ahut.edu.cn [School of Metallurgical Engineering, Anhui University of Technology, Ma’anshan 243002 (China); Yan, Jun; Zhang, Jing [School of Metallurgical Engineering, Anhui University of Technology, Ma’anshan 243002 (China); Yu, Tongren [Technology Center, Maanshan Iron & Steel Company Limited, Ma’anshan 243000 (China)

    2015-07-15

    The thermomechanical processing (TMP) of a bainitic work hardening steel was carried out on a Gleeble3500 simulator. The microstructure of processed specimens was investigated by means of optical and electron microscopy, and tensile tests were performed in a ZwickRoell tensile tester. The deformation temperatures of austenite varied from 800 °C to 900 °C. The cooling methods include single rate cooling method and two-stage cooling method. The two-stage cooling method includes fast cooling rates ranging from 4 °C/s to 12 °C/s and slow cooling rates ranging from 1 °C/s to 2 °C/s. It is shown that, within the range of parameters tested, the obtained microstructures are granular bainite, the tensile strength of the steel can be adjusted from 897.8 MPa to 1083.2 MPa, and good plasticity can be obtained at different strength levels.

  16. Effect of cold work on low-temperature sensitization behaviour of austenitic stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Kain, V. E-mail: vivkain@apsara.barc.ernet.in; Chandra, K.; Adhe, K.N.; De, P.K

    2004-09-01

    The effects of cold work and low-temperature sensitization heat treatment of non-sensitized austenitic stainless steels have been investigated and related to the cracking in nuclear power reactors. Types 304, 304L and 304LN developed martensite after 15% cold working. Heat treatment of these cold worked steels at 500 deg. C led to sensitization of grain boundaries and the matrix and a desensitization effect was seen in 11 days due to fast diffusion rate of chromium in martensite. Types 316L and 316LN did not develop martensite upon cold rolling due to its chemical composition suppressing the martensite transformation (due to deformation) temperature, hence these were not sensitized at 500 deg. C. The sensitization of the martensite phase was always accompanied by a hump in the reactivation current peak in the double loop electrochemical potentiokinetic reactivation test, thus providing a test to detect such sensitization. It was shown that bending does not produce martensite and therefore, is a better method to simulate weld heat affected zone. Bending and heating at 500 deg. C for 11 days led to fresh precipitation due to increased retained strain and desensitization of 304LN due to faster diffusion rate of chromium along dislocations. The as received or solution annealed 304 and 304LN with 0.15% nitrogen showed increased sensitization after heat treatment at 500 deg. C, indicating the presence of carbides/nitrides.

  17. Influence of cold work on the diffusion of ion-implanted nitrogen in D9 steel using nuclear reaction analysis

    International Nuclear Information System (INIS)

    Arunkumar, J.; David, C.; Panigrahi, B.K.; Nair, K.G.M.

    2014-01-01

    D9 steels and their modified versions are envisaged for use as fuel cladding and wrapper materials in the Indian fast breeder reactor (FBR) programme. The role played by interstitially dissolved nitrogen in steel matrices for the stabilization of austenitic phase, increase of strength and corrosion resistance is well known. Various factors: the role of grain boundaries and the their orientation, stress mediation, grain fragmentation and production of short circuit paths as a result of compressive stress are known to affect the diffusion of nitrogen. Basically, cold working produces plethora of defects throughout the sample as compared to its solution annealed state. Our earlier studies on 1 x10"1"5 and 5x10"1"5 N"1"5 implanted Solution Annealed D9 (SAD9) showed significant vacancy-nitrogen complexes for higher fluence. Hence, thermal diffusion behaviour of nitrogen was studied in 5 x10"1"5 -N"1"5 implanted samples in solution annealed state. In the present study, to understand the influence of cold work, similar thermal diffusion behaviour of nitrogen has been studied in Cold Worked D9 steel (CWD9) using nuclear reaction analysis

  18. Study on the blasting demolition of steel construction. Part 2. Demolition work of steel tower; Tekkotsu kozobutsu no bakuha kaitai ni kansuru kenkyu. 2. Koro yagura happa kaitai koji

    Energy Technology Data Exchange (ETDEWEB)

    Ogata, Y.; Wada, Y.; Katsuyama, K. [National Institute for Resources and Environment, Tsukuba (Japan); Nishida, T.; Hoshino, M.; Nagano, M. [Kacoh Co. Ltd., Tokyo (Japan)

    1997-06-30

    This paper describes the blasting demolition of steel tower of iron works. The steel tower had four columns, and its dimension was 17 mtimes17 m in cross section and 77.6 m height. The total weight was about 1,724 t. The 18.4 kg V-type linear shaped charge was fixed around columns with box weld structures, and initiated using 16 seismograph electric detonators. Vibration and noise were measured during blasting and collapse of the tower. In the both case, the vibration levels were between 67 and 71 dB, which were low and under 75 dB, the standard level during specific construction works of the regulation act of vibration. The noise level was 120 dB(A) at the point 200 m away from the blasting source, which was over 85 dB(A), the standard level. The collapse process of steel tower was simulated using discontinuous deformation analysis. The results agreed well with those from the actual collapse. The steel tower landed about 6 seconds after the initiation, and it took about 15 seconds to complete the collapse. Before the demolition, the 6 t parts of forefeet of two columns in the collapse direction were cut and removed by blasting. Thus, the collapse was controlled in the given direction. 5 refs., 13 figs., 2 tabs.

  19. SCC of cold-worked austenitic stainless steels exposed to PWR primary water conditions: susceptibility to initiation

    International Nuclear Information System (INIS)

    Herms, E.; Raquet, O.; Sejourne, L.; Vaillant, F.

    2009-01-01

    Heavily cold-worked austenitic stainless steels (AISI 304L and 316L types) could be significantly susceptible to Stress Corrosion Cracking (SCC) when exposed to PWR nominal primary water conditions even in absence of any pollutants. Susceptibility to SCC was shown to be related with some conditions such as initial hardness, procedure of cold-work or dynamic straining. A dedicated program devoted to better understand the initiation stage on CW austenitic stainless steels in PWR water is presented. Initiation is studied thanks to SCC test conditions leading to an intergranular cracking propagation mode on a CW austenitic stainless steel which is the mode generally reported after field experience. SCC tests are carried out in typical primary water conditions (composition 1000 ppm B and 2 ppm Li) and for temperature in the range 290 - 340 C. Material selected is 316L cold-worked essentially by rolling (reduction in thickness of 40%). Initiation tests are carried out under various stress levels with the aim to investigate the evolution of the initiation period versus the value of applied stress. SCC tests are performed on cylindrical notched specimens in order to increase the applied stress and allow accelerated testing without modify the exposure conditions to strictly nominal hydrogenated PWR water. Respective influences of cyclic/dynamic conditions on SCC initiation are presented and discussed. Dedicated interrupted tests help to investigate the behaviour of the crack initiation process. These SCC tests have shown that crack initiation could be obtained after a very short time under dynamic loading conditions on heavily pre-strained austenitic stainless steels. Actual results show that the most limiting stage of the cracking process on CW 316L seems to be the transition from slow transgranular propagation of surface initiated cracks to intergranular fast propagation through the thickness of the sample. The duration of this stage during crack initiation tests is

  20. Thermal creep and stress-affected precipitation of 20% cold-worked 316 stainless steel

    International Nuclear Information System (INIS)

    Puigh, R.J.; Lovell, A.J.; Garner, F.A.

    1984-01-01

    Measurements of the thermal creep of 20% cold-worked 316 stainless steel have been performed for temperatures from 593 to 760 0 C, stress levels as high as 138 MPa and exposure times as long as 15,000 hours. The creep strains exhibit a complex behavior arising from the combined action of true creep and stress-affected precipitation of intermetallic phases. The latter process is suspected to be altered by neutron irradiation. (orig.)

  1. Ductility of high chromium stainless steels

    International Nuclear Information System (INIS)

    Peretyat'ko, V.N.; Kazantsev, A.A.

    1997-01-01

    Aimed to optimize the hot working conditions for high chromium stainless steels the experiments were carried in the temperature range of 800-1300 deg C using hot torsion tests and cylindrical specimens of ferritic and ferritic-martensitic steels 08Kh13, 12Kh13, 20Kh13, 30Kh13 and 40Kh13. Testing results showed that steel plasticity varies in a wide range depending on carbon content. Steels of lesser carbon concentration (08Kh13 and 12Kh13) exhibit a sharp increase in plasticity with a temperature rise, especially in the interval of 1200-1250 deg C. Steels 20Kh13 and 30Kh13 display insignificant plasticity increasing, whereas plastic properties of steel 40Kh13 increase noticeably in the range of 1000-1300 deg C. It is shown that optimal hot working conditions for specific steel must be selected with account of steel phase composition at high temperatures

  2. SCC growth behavior of stainless steel weld metals in high-temperature water. Influence of corrosion potential, weld type, thermal aging, cold-work and temperature

    International Nuclear Information System (INIS)

    Yamada, Takuyo; Terachi, Takumi; Miyamoto, Tomoki; Arioka, Koji

    2009-01-01

    Recent studies on crack growth rate measurement in oxygenated high-temperature pure water conditions, such as normal water chemistry in boiling water reactors, using compact tension type specimens have shown that weld stainless steels are susceptible to stress corrosion cracking. However, to our knowledge, there is no crack growth data of weld stainless steels in pressurized water reactor primary water. The principal purpose of this study was to examine the SCC growth behavior of stainless steel weld metals in simulated PWR primary water. A second objective was to examine the effect of (1) corrosion potential, (2) thermal-aging, (3) Mo in alloy and (4) cold-working on SCC growth in hydrogenated and oxygenated water environments at 320degC. In addition, the temperature dependence of SCC growth in simulated PWR primary water was also studied. The results were as follows: (1) No significant SCC growth was observed on all types of stainless steel weld metals: as-welded, aged (400degC x 10 kh) 308L and 316L, in 2.7 ppm-hydrogenated (low-potential) water at 320degC. (2) 20% cold-working markedly accelerated the SCC growth of weld metals in high-potential water at 320degC, but no significant SCC growth was observed in the hydrogenated water, even after 20% cold-working. (3) No significant SCC growth was observed on stainless steel weld metals in low-potential water at 250degC and 340degC. Thus, stainless steel weld metals have excellent SCC resistance in PWR primary water. On the other hand, (4) significant SCC growth was observed on all types of stainless steel weld metals: as-weld, aged (400degC x 10 kh) and 20% cold-worked 308L and 316L, in 8 ppm-oxygenated (high-potential) water at 320degC. (5) No large difference in SCC growth was observed between 316L (Mo) and 308L. (6) No large effect on SCC growth was observed between before and after aging up to 400degC for 10 kh. (7) 20% cold-working markedly accelerated the SCC growth of stainless steel weld metals. (author)

  3. Methods of forging steel

    OpenAIRE

    Pečoler, Primož

    2014-01-01

    The following work presents processes of steel forming, challenges when forging steel, forming machines suitable for forging and which choice of machine is most suitable for forging. We can separate steel forming to free forging and drop forging. Free forging can be divided to hand forging and machine forging. The correct choice of furnaces is also very important. We must reach correct temperature in the furnace for raw steel to melt with less scalings. In diploma I mentioned some machine...

  4. Investigations of Surface Topography of Hot Working Tool Steel Manufactured with the Use of 3D Print

    Directory of Open Access Journals (Sweden)

    Grobelny Pawel

    2017-01-01

    Full Text Available The paper presents the possibilities of 3D printing of chosen hot working tool steel for manufacturing ready made parts. Results of examination of the surface topography of material manufactured by the technology Laser CUSING®B (Laser melting with metals on the machine, Concept Laser M1 3D printing of metal parts has the potential to revolutionize the market of manufacturing and supplying parts. It makes it possible to dissipate manufacturing and to produce parts on request at lower cost and less energy consumption. The parameters of the surface topography of the hot working tool steel directly after printing can differ depending on the distance from the base plate. The differences of surface roughness values can amount from 32% to 85% for Ra and from 59% to 85% for Rz in comparison of the sample bottom to its top.

  5. The mechanical properties of austenite stainless steel 304 after structural deformation through cold work

    Energy Technology Data Exchange (ETDEWEB)

    Mubarok, Naila; Manaf, Azwar, E-mail: azwar@ui.ac.id [PPS Materials Science, FMIPA-Universitas Indonesia, Depok 16424 (Indonesia); Notonegoro, Hamdan Akbar [Mechanical Engineering Dept., FT-Universitas Sultan Ageng Tirtayasa,Cilegon 42435 (Indonesia); Thosin, Kemas Ahmad Zaini [Pusat Penelitian Fisika,LIPI, Serpong (Indonesia)

    2016-06-17

    The 304 stainless steel (SS) type is widely used in oil and gas operations due to its excellent corrosion resistance. However, the presence of the fine sand particles and H{sub 2}S gas contained in crude oil could lead the erosion and abrasion in steel. In this study, cold rolled treatments were conducted to the 304 SS in order to increase the wear resistance of the steel. The cold work has resulted in thickness reduction to 20%, 40% and 60% of the original. Various microstructural characterizations were used to analyze the effect of deformation. The hardness characterization showed that the initial hardness value increased from 145 HVC to 395 HVC as the level of deformation increase. Further, the wear resistance increased with the deformation rate from 0% to 40% and subsequently decreased from 40% to 60% deformation rate. Microstructural characterization shows that the boundary change to coincide by 56 µm, 49 µm, 45 µm, and 43 µm width and the grain go to flatten and being folded like needles. The effect of deformation on the grain morphology and structure was also studied by optical metallography and X-Ray Diffraction. It is shown that the deformation by means of a cold rolled process has transformed the austenite structure into martensitic structure.

  6. Fatigue life prediction for a cold worked T316 stainless steel

    International Nuclear Information System (INIS)

    Manjoine, M.J.

    1983-01-01

    Permanent damage curves of initiation-life and propagation-life which predict the fatigue life of specimens of a cold-worked type 316 stainless steel under complex strain-range histories were generated by a limited test program. Analysis of the test data showed that fatigue damage is not linear throughout life and that propagation life is longer than initiation-life at high strain ranges but is shorter at low strain ranges. If permanent damage has been initiated by prior history and/or fabrication, propagation to a given life can occur at a lower strain range than that estimated from the fatigue curves for constant CSR. (author) [pt

  7. Compresibility and sinterability of HCx PM steel diluted with stainless steels

    Directory of Open Access Journals (Sweden)

    Elena Gordo

    2003-12-01

    Full Text Available HCx powder metallurgy steel contains in its composition high contents of Cr and C, and significant quantities of alloy elements typical of tool steels (Mo, V, W, to provide the corrosion resistance of stainless steel with wear resistance of tool steels. HCx appears to be a suitable material for applications in aggressive environments, as valve seat inserts in automotive engines. However, this steel presents a low compressibility leading to high production costs. In this work, some results carried out to improve the compressibility of HCx are presented. The way to attempt this improvement is the dilution of base material with two stainless steels, the ferritic 430LHC and the austenitic 316L. The powder mixes prepared were uniaxially pressed to study the compressibility. The sinterability was study by determining of density, hardness, transverse rupture strength (TRS and microstructural evolution after vacuum sintering at different temperatures. As a result, better compressibility is observed in the mixes although not all of them present the properties required.

  8. In-reactor creep rupture of 20% cold-worked AISI 316 stainless steel

    International Nuclear Information System (INIS)

    Lovell, A.J.; Chin, B.A.; Gilbert, E.R.

    1981-01-01

    Results of an experiment designed to measure in-reactor stress-to-rupture properties of 20% cold-worked AISI 316 stainless steel are reported. The in-reactor rupture data are compared with postirradiation and unirradiated test results. In-reactor rupture lives were found to exceed rupture predictions of postirradiation tests. This longer in-reactor rupture life is attributed to dynamic point defect generation which is absent during postirradiation testing. The in-reactor stress-to-rupture properties are shown to be equal to or greater than the unirradiated material stress-to-rupture properties for times up to 7000 h. (author)

  9. The precipitation response of 20%-cold-worked type 316 stainless steel to simulated fusion irradiation

    International Nuclear Information System (INIS)

    Maziasz, P.J.

    1979-01-01

    The precipitation response of 20%-cold-worked type 316 stainless steel has been examined after irradiation in HFIR at 380-600 0 C, after irradiation in EBR-II at 500 0 C, and after thermal aging at 600 to 750 0 C. Eta phase forms during exposure to all environments. It constitutes a major portion of the precipitation response, and is rich in Ni, Si and Mo relative to M 23 C 6 after thermal aging. It is not normally reported in 20%-cold-worked type 316 stainless steel. The eta, M 23 C 6 , Laves, sigma, and chi precipitate phases appear at similar temperatures after HFIR, EBR-II, or thermal exposure. There are, however, some differences in relative amounts, size, and distribution of phases among the various environments. Eta phase is the only carbide-type phase observed after irradiation in HFIR from 380-550 0 C. The large cavities associated with it at 380 0 C contribute significantly to swelling. Re-solution of fine M 23 C 6 , eta, and Laves particles and re-precipitation of massive particles of sigma, M 23 C 6 and chi are observed after recrystallization in HFIR. (orig.)

  10. Redemption of asthma pharmaceuticals among stainless steel and mild steel welders

    DEFF Research Database (Denmark)

    Kristiansen, Pernille; Jørgensen, Kristian Tore; Hansen, Johnni

    2015-01-01

    PURPOSE: The purpose was to examine bronchial asthma according to cumulative exposure to fume particulates conferred by stainless steel and mild steel welding through a proxy of redeemed prescribed asthma pharmaceuticals. METHODS: A Danish national company-based historical cohort of 5,303 male ever...... was estimated by combining questionnaire data on welding work with a welding exposure matrix. The estimated exposure accounted for calendar time, welding intermittence, type of steel, welding methods, local exhaustion and welding in confined spaces. Hazard ratios (HRs) with 95 % confidence intervals (CIs) were...... nonsignificant increased rate of redemption of asthma medicine was observed among high-level exposed stainless steel welders in comparison with low-level exposed welders (HR 1.54, 95 % CI 0.76-3.13). This risk increase was driven by an increase risk among non-smoking stainless steel welders (HR 1.46, 95 % CI 1...

  11. Effect of cold works on creep-rupture life of type 316LN stainless steel

    International Nuclear Information System (INIS)

    Kim, W. G.; Han, C. H.; Ryu, W. S.

    2003-01-01

    Effect of cold works on creep-rupture life of the cold-worked type 316LN stainless steels, which are fabricated with the various reductions ; 0%(solution annealing), 20%, 30%, 40%, and 50%, was investigated. The creep-rupture time increased gradually up to 30% reduction, but it decreased inversely over 30% reduction. The longest rupture time exhibited at cold-worked reduction of 30%. The reason for this is that fine carbide precipitates are uniformly generated in grain boundary and the dislocations are pinned in the precipitates and the dislocations are sustained for a long time at high temperature. However, it is assumed that the higher cold-work reductions over 30% lead to excessive generation of deformation faults. The SEM fractrographs of the cold-worked specimens showed dense fracture micrographs, and they did not show intergranular structures in creep fracture mode. From this result, it is believed that the cold-worked specimens were superior in creep-rupture time to solution annealed ones

  12. CHARACTERIZATION OF NEW TOOL STEEL FOR ALUMINUM EXTRUSION DIES

    OpenAIRE

    José Britti Bacalhau; Fernanda Moreno Rodrigues; Rafael Agnelli Mesquita

    2014-01-01

    Aluminum extrusion dies are an important segment of application on industrial tools steels, which are manufactured in steels based on AISI H13 steel. The main properties of steels applied to extrusion dies are: wear resistance, impact resistance and tempering resistance. The present work discusses the characteristics of a newly developed hot work steel to be used on aluminum extrusion dies. The effects of Cr and Mo contents with respect to tempering resistance and the Al addition ...

  13. Effect of temperature on the mechanical characteristics of cold-worked steel OKh16N15M3B with active tension and creep

    International Nuclear Information System (INIS)

    Erasov, V.S.; Konoplenko, V.P.; Pirogov, E.N.

    1986-01-01

    Steel OKh16N15M3B is used extensively for the manufacture of atomic reactor fuel-element shells. The aim of this work is a study of the mechanical characteristics of this steel cold-worked by 20% with active tension and creep in the temperature range 973-1323 0 K, which is necessary for predicting the behavior of fuel-element shells in critical situations. It is found that above 973 0 K there is active loss of strength for cold-worked steel OKh16N15M3B. Strength characteristics in the region 973-1323 0 K decrease by more than a factor of six. Thermal activation analysis of the plastic deformation process, showing a sharp increase in activation energy above 1073 0 K, suggests a change in the mechanisms of plastic deformation taking place. For active tension and creep the same temperature range is obtained for a marked change in activation energy

  14. A LOW TEMPERATURE ALUMINIZING TREATMENT OF HOT WORK TOOL STEEL

    OpenAIRE

    Matijević, Božidar

    2013-01-01

    Conventional aluminizing processes by pack cementation are typically carried out at elevated temperatures. A low temperature powder aluminizing technology was applied to the X40CrMoV5-1 hot tool steel. The aluminizing temperature was from 550 °C to 620 °C. Effects of temperature and time on the microstructure and phase evolution were investigated. Also, the intermetallic layer thickness was measured in the aluminized layer of a steel substrate. The cross-sectional microstructures, the alumini...

  15. Steels from materials science to structural engineering

    CERN Document Server

    Sha, Wei

    2013-01-01

    Steels and computer-based modelling are fast growing fields in materials science as well as structural engineering, demonstrated by the large amount of recent literature. Steels: From Materials Science to Structural Engineering combines steels research and model development, including the application of modelling techniques in steels.  The latest research includes structural engineering modelling, and novel, prototype alloy steels such as heat-resistant steel, nitride-strengthened ferritic/martensitic steel and low nickel maraging steel.  Researchers studying steels will find the topics vital to their work.  Materials experts will be able to learn about steels used in structural engineering as well as modelling and apply this increasingly important technique in their steel materials research and development. 

  16. Study of the microstructure evolution of ferritic stainless ODS steels during hot working

    International Nuclear Information System (INIS)

    Karch, Abdellatif

    2014-01-01

    The production of ODS steels involves a powder consolidation step usually using the hot extrusion (HE) process. The anisotropic properties of extruded materials, especially in the ODS ferritic grades (≥wt%12Cr), need a better understanding of the metallurgical phenomena which may occur during HE and lead to the observed microstructure. The hot working behavior of these materials is of particular interest. The methodology of this work includes the microstructure analysis after interrupted hot extrusion, hot torsion and hot compression (1000-1200 C) tests of ferritic steels with 14%Cr and different amounts in Ti and Y 2 O 3 . The microstructure evolution during hot extrusion process is associated with continuous dynamic recrystallization (CDRX). It leads to the creation of new grains by the formation of low angle boundaries, and then the increase of their misorientation under plastic deformation. The investigations highlight also the role of precipitation on the kinetics of this mechanism; it remains incomplete in the presence of fine and dense nano-precipitates. After hot deformation in torsion and compression, it is noticed that both precipitates and temperature deformation have a significant impact on the deformation mechanisms and microstructure evolution. Indeed, the CDRX is dominant when temperature and amount of reinforcement are limited. However, when they are increased, limited microstructure evolution is observed. In this case, the results are interpreted through a mechanism of strain accommodation at grain boundaries, with low dislocation activity in the bulk of the grains. (author) [fr

  17. Life after Steel

    Science.gov (United States)

    Mangan, Katherine

    2013-01-01

    Bobby Curran grew up in a working-class neighborhood in Baltimore, finished high school, and followed his grandfather's steel-toed bootprints straight to Sparrows Point, a 3,000-acre sprawl of industry on the Chesapeake Bay. College was not part of the plan. A gritty but well-paying job at the RG Steel plant was Mr. Curran's ticket to a secure…

  18. Review on Cold-Formed Steel Connections

    Science.gov (United States)

    Tan, Cher Siang; Mohammad, Shahrin; Md Tahir, Mahmood; Shek, Poi Ngian

    2014-01-01

    The concept of cold-formed light steel framing construction has been widespread after understanding its structural characteristics with massive research works over the years. Connection serves as one of the important elements for light steel framing in order to achieve its structural stability. Compared to hot-rolled steel sections, cold-formed steel connections perform dissimilarity due to the thin-walled behaviour. This paper aims to review current researches on cold-formed steel connections, particularly for screw connections, storage rack connections, welded connections, and bolted connections. The performance of these connections in the design of cold-formed steel structures is discussed. PMID:24688448

  19. Modern steels for light automobiles (review)

    Science.gov (United States)

    Tikhonov, A. K.

    1994-10-01

    The article considers the directions of work at VAZ together with metallurgists of the CIS for creating highly efficient economically-alloyed and microalloyed steels; highly ductile forged steels with improved corrosion resistance coated with zinc and with good stamping, welding, and painting capacity. Steels are created for petrol tanks with aluminum-zinc coatings instead of lead, and new heat and corrosion-resistant steels are developed for automobile exhaust gas systems.

  20. On choice of tempered steels

    International Nuclear Information System (INIS)

    Govorov, A.A.; Pan'shin, I.F.; Rakhmanov, V.I.

    1978-01-01

    For the purpose of developing a graphical method for choosing structural steels, a change in the propagation work of a crack and in the critical temperature of brittleness of 40, 40Kh, 40KhN, and 40KhNM steels, was examined depending on the hardness after hardening and tempering. A diagram enabling to choose the grade of steel for making an article of known dimensions according to the preset values of its mechanical properties has been plotted. The developed selection scheme takes into account the hardenability of steels and the influence of the hardness after thermal treatment on the cold-shortness of steel

  1. Metal Dust Exposure and Respiratory Health of Male Steel Work¬ers in Terengganu, Malaysia

    OpenAIRE

    Nurul Ainun HAMZAH; Shamsul Bahri MOHD TAMRIN; Noor Hassim ISMAIL

    2015-01-01

    Background: This cross sectional study was carried out to determine the relationship between metal dust exposure and respiratory health in male steel workers in Terengganu, Malaysia.Methods: Subjects were interviewed using a structured questionnaire from British Medical Research Council (BMRC) Questionnaire regarding respiratory symptoms and were examined their lung function using spirometer.Results: The mean trace metal dusts concentration TWA8 for cobalt and chromium in most of work unit ex...

  2. Structural integrity of stainless steel components exposed to neutron irradiation. Change in failure strength of cracked components due to cold working

    International Nuclear Information System (INIS)

    Kamaya, Masayuki; Hojo, Tomohiro; Mochizuki, Masahito

    2015-01-01

    Load carrying capacity of austenitic stainless steel component is increased due to hardening caused by neutron irradiation if no crack is included in the component. On the other hand, if a crack is initiated in the reactor components, the hardening may decrease the load carrying capacity due to reduction in fracture toughness. In this paper, in order to develop a failure assessment procedure of irradiated cracked components, characteristics of change in failure strength of stainless steels due to cold working were investigated. It was experimentally shown that the proof and tensile strengths were increased by the cold working, whereas the fracture toughness was decreased. The fracture strengths of a cylinder with a circumferential surface crack were analyzed using the obtained material properties. Although the cold working altered the failure mode from plastic collapse to the unsteady ductile crack growth, it did not reduce failure strengths even if 50% cold working was applied. The increase in failure strength was caused not only by increase in flow stress but also by reduction in J-integral value, which was brought by the change in stress-strain curve. It was shown that the failure strength of the hardened stainless steel components could be derived by the two-parameter method, in which the change in material properties could be reasonably considered. (author)

  3. Crack growth testing of cold worked stainless steel in a simulated PWR primary water environment to assess susceptibility to stress corrosion cracking

    International Nuclear Information System (INIS)

    Tice, D.R.; Stairmand, J.W.; Fairbrother, H.J.; Stock, A.

    2007-01-01

    Although austenitic stainless steels do not show a high degree of susceptibility to stress corrosion cracking (SCC) in PWR primary environments, there is limited evidence from laboratory testing that crack propagation may occur under some conditions for materials in a cold-worked condition. A test program is therefore underway to examine the factors influencing SCC propagation in good quality PWR primary coolant. Type 304 stainless steel was subjected to cold working by either rolling (at ambient or elevated temperature) or fatigue cycling, to produce a range of yield strengths. Compact tension specimens were fabricated from these materials and tested in simulated high temperature (250-300 o C) PWR primary coolant. It was observed that the degree of crack propagation was influenced by the degree of cold work, the crack growth orientation relative to the rolling direction and the method of working. (author)

  4. Effect of biomimetic non-smooth unit morphology on thermal fatigue behavior of H13 hot-work tool steel

    Science.gov (United States)

    Meng, Chao; Zhou, Hong; Cong, Dalong; Wang, Chuanwei; Zhang, Peng; Zhang, Zhihui; Ren, Luquan

    2012-06-01

    The thermal fatigue behavior of hot-work tool steel processed by a biomimetic coupled laser remelting process gets a remarkable improvement compared to untreated sample. The 'dowel pin effect', the 'dam effect' and the 'fence effect' of non-smooth units are the main reason of the conspicuous improvement of the thermal fatigue behavior. In order to get a further enhancement of the 'dowel pin effect', the 'dam effect' and the 'fence effect', this study investigated the effect of different unit morphologies (including 'prolate', 'U' and 'V' morphology) and the same unit morphology in different sizes on the thermal fatigue behavior of H13 hot-work tool steel. The results showed that the 'U' morphology unit had the optimum thermal fatigue behavior, then the 'V' morphology which was better than the 'prolate' morphology unit; when the unit morphology was identical, the thermal fatigue behavior of the sample with large unit sizes was better than that of the small sizes.

  5. Void formation in cold-worked type 316 stainless steel irradiated with 1-MeV protons

    International Nuclear Information System (INIS)

    Keefer, D.W.; Pard, A.G.

    1974-01-01

    Cold-worked Type 316 stainless steel was irradiated at 500 and 600 0 C with 1-MeV protons. The dependence of void formation on displacement damage, irradiation temperature, and microstructure was studied by transmission electron microscopy. Cold working delays the onset of swelling and reduces it, via a reduction in void size, at both irradiation temperatures. Inhomogeneity in the cold-worked microstructure leads to inhomogeneity in the disposition of voids. Swelling at 600 is greater than at 500 0 C; the voids are less numerous but larger at the higher temperature. No change in the cold-worked microstructure can be detected by transmission electron microscopy after 500 0 C irradiation to 23 displacements per atom. Irradiation to a comparable damage level at 600 0 C results in almost complete elimination of the cold-worked microstructure. Comparison of the results is made with data from reactor irradiation experiments

  6. Seismic Behavior of Fatigue-Retrofitted Steel Frame Piers

    Directory of Open Access Journals (Sweden)

    Kinoshita K.

    2013-01-01

    Full Text Available Fatigue retrofit works have been conducted on severely fatigue damaged beam-to-column connections of existing steel frame bridge piers in Japan. It is clear that retrofit works provides additional stiffness but the significance on the seismic behavior of steel frame piers is not clear. Since fatigue retrofit works have become prevalent, the effect of fatigue retrofit works on the seismic behavior of steel frame piers need to be understood. The objective of this study is therefore to investigate these effects of the retrofit work, especially installation of bolted splices, which is the most common technique. Elasto-plastic finite element earthquake response analyses were carried out. It is shown that the existence of bolted splices may increase seismic demand on the piers when plastic hinge zone is located on the beam. In addition, longer bolted splices using low yield strength steel are proposed to overcome this problem and are shown to give beneficial effects.

  7. Effect of cryogenic treatment on microstructure, mechanical and wear behaviors of AISI H13 hot work tool steel

    Science.gov (United States)

    Koneshlou, Mahdi; Meshinchi Asl, Kaveh; Khomamizadeh, Farzad

    2011-01-01

    This paper focuses on the effects of low temperature (subzero) treatments on microstructure and mechanical properties of H13 hot work tool steel. Cryogenic treatment at -72 °C and deep cryogenic treatment at -196 °C were applied and it was found that by applying the subzero treatments, the retained austenite was transformed to martensite. As the temperature was decreased more retained austenite was transformed to martensite and it also led to smaller and more uniform martensite laths distributed in the microstructure. The deep cryogenic treatment also resulted in precipitation of more uniform and very fine carbide particles. The microstructural modification resulted in a significant improvement on the mechanical properties of the H13 tool steel.

  8. Comparative tensile flow and work hardening behaviour of thin section and forged thick section 9Cr–1Mo ferritic steel in the framework of Voce equation and Kocks–Mecking approach

    International Nuclear Information System (INIS)

    Choudhary, B.K.; Rao Palaparti, D.P.

    2012-01-01

    Detailed analysis indicated that true stress (σ)-true plastic strain (ε) and work hardening behaviour of 9Cr–1Mo steel in two different forms, i.e. 20 mm plate and thick section tubeplate forging can be adequately described by Voce equation and Kocks–Mecking approach in the temperature range 300–873 K. The steel exhibited two-stage work hardening in the variations of instantaneous work hardening rate (θ = dσ/dε) and θσ with stress. The variations in σ–ε, work hardening parameters, θ–σ and θσ–σ with temperature exhibited three distinct temperature regimes. Good correlations between the predicted tensile properties using Voce equation and the respective experimental values along with analogy between Voce equation and Kocks–Mecking approach have been demonstrated for the steel. The differences in σ–ε, work hardening parameters, θ–σ and θσ–σ observed between plate and tubeplate forging have been ascribed to the effects associated with initial microstructures for the two product forms of the steel.

  9. Estimation of work capacity of welded mounting joints of pipelines of heat resisting steel

    International Nuclear Information System (INIS)

    Gorynin, I.V.; Ignatov, V.A.; Timofeev, B.T.; Blyumin, A.A.

    1982-01-01

    The analysis of a work capacity of circular welds made for the Dsub(y)850 pipeline connection with high pressure vessels of heat resisting steel of the 15Kh1NMFA type has been carried out on the base of test results with small samples and real units. Welds were performed using the manual electric arc welding without the following heat treatment. It has been shown that residual stresses in such welds do not produce an essential effect on the resistance of weld metal and heat affected zone on the formation and developments of cracks

  10. Role of cavity formation in SCC of cold worked carbon steel in high-temperature water. Part 2. Study of crack initiation behavior

    International Nuclear Information System (INIS)

    Yamada, Takuyo; Aoki, Masanori; Miyamoto, Tomoki; Arioka, Koji

    2013-01-01

    To consider the role of cavity formation in stress corrosion cracking (SCC) of cold worked (CW) carbon steel in high-temperature water, SCC and creep growth (part 1) and initiation (part 2) tests were performed. The part 2 crack initiation tests used blunt notched compact tension (CT) type specimens of CW carbon steel exposed under the static load condition in hydrogenated pure water and in air in the range of temperatures between 360 and 450°C. Inter-granular (IG) crack initiation was observed both in water and in air even in static load condition when steel specimens had been cold worked. 1/T type temperature dependencies of initiation times were observed for CW carbon steel, and the crack initiation times in an operating pressurized heavy water reactor, PHWR (Pt Lepreau) seemed to lie on the extrapolated line of the experimental results. Cavities were identified at the grain boundaries near the bottom of a notch (highly stressed location) before cracks initiated both in water and air. The cavities were probably formed by the condensation of vacancies and they affected the bond strength of the grain boundaries. To assess the mechanism of IGSCC initiation in high temperature water, the diffusion of vacancies driven by stress gradients was studied using a specially designed CT specimen. As a model for IGSCC in CW carbon steel in high temperature water, it was concluded that the formation of cavities from the collapse of vacancies offers the best interpretation of the present data. (author)

  11. A low temperature aluminizing treatment of hot work tool steel

    Energy Technology Data Exchange (ETDEWEB)

    Matijevic, B., E-mail: bozidar.matijevic@fsb.hr [University of Zagreb, Faculty of Mechanical Engineering and Naval Architecture, Zagreb (Croatia)

    2010-07-01

    Conventional aluminizing processes by pack cementation are typically carried out at elevated temperatures. A low temperature powder aluminizing technology was applied to hot tool steel H13. The aluminizing treating temperature was from 550 to 620°C. Effects of temperature and time on the microstructure and phase evolution were investigated. Also, the intermetallic layer thickness was measured in the aluminized layer of a steel substrate. The cross-sectional microstructures, the aluminized layer thickness and the oxide layer were studied. Scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDX), glow discharge optical spectroscopy (GDOS) were applied to observe the cross-sections and the distribution of elements. (author)

  12. A low temperature aluminizing treatment of hot work tool steel

    International Nuclear Information System (INIS)

    Matijevic, B.

    2010-01-01

    Conventional aluminizing processes by pack cementation are typically carried out at elevated temperatures. A low temperature powder aluminizing technology was applied to hot tool steel H13. The aluminizing treating temperature was from 550 to 620°C. Effects of temperature and time on the microstructure and phase evolution were investigated. Also, the intermetallic layer thickness was measured in the aluminized layer of a steel substrate. The cross-sectional microstructures, the aluminized layer thickness and the oxide layer were studied. Scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDX), glow discharge optical spectroscopy (GDOS) were applied to observe the cross-sections and the distribution of elements. (author)

  13. Determining Ms temperature on a AISI D2 cold work tool steel using magnetic Barkhausen noise

    Energy Technology Data Exchange (ETDEWEB)

    Huallpa, Edgar Apaza, E-mail: gared1@gmail.com [Escola Politécnica da Universidade de São Paulo, Av. Prof. Mello Moraes 2463, 05508-030 SP (Brazil); Sánchez, J. Capó, E-mail: jcapo@usp.br [Departamento de Física, Facultad de Ciencias Naturales, Universidad de Oriente, Av. Patricio Lumumba s/n 90500, Santiago de Cuba (Cuba); Padovese, L.R., E-mail: lrpadove@usp.br [Escola Politécnica da Universidade de São Paulo, Av. Prof. Mello Moraes 2463, 05508-030 SP (Brazil); Goldenstein, Hélio, E-mail: hgoldens@usp.br [Escola Politécnica da Universidade de São Paulo, Av. Prof. Mello Moraes 2463, 05508-030 SP (Brazil)

    2013-11-15

    Highlights: ► MBN was used to follow the martensite transformation in a tool steel. ► The results were compared with resistivity experiments. ► The Ms was estimated with Andrews equation coupled to ThermoCalc calculations. The experimental results showed good agreement. -- Abstract: The use of Magnetic Barkhausen Noise (MBN) as a experimental method for measuring the martensite start (Ms) temperature was explored, using as model system a cold-work tool steel (AISI D2) austenitized at a very high temperature (1473 K), so as to transform in sub-zero temperatures. The progress of the transformation was also followed with electrical resistance measurements, optical microscopy and scanning electron microscopy. Both MBN and resistivity measurements showed a change near 230 K during cooling, corresponding to the Ms temperature, as compared with 245 K, estimated with Andrews empirical equation applied to the austenite composition calculated using ThermoCalc.

  14. Cold-formed steel design

    CERN Document Server

    Yu, Wei-Wen

    2010-01-01

    The definitive text in the field, thoroughly updated and expanded Hailed by professionals around the world as the definitive text on the subject, Cold-Formed Steel Design is an indispensable resource for all who design for and work with cold-formed steel. No other book provides such exhaustive coverage of both the theory and practice of cold-formed steel construction. Updated and expanded to reflect all the important developments that have occurred in the field over the past decade, this Fourth Edition of the classic text provides you with more of the detailed, up-to-the-minute techni

  15. Microstructural Characterization of Friction Stir Welded Aluminum-Steel Joints

    Science.gov (United States)

    2013-08-01

    Sterling, R.J. Steel, C.-O. Pettersson. “Microstructure and mechanical properties of friction stir welded SAF 2507 super duplex stainless steel.” Mater...MICROSTRUCTURAL CHARACTERIZATION OF FRICTION STIR WELDED ALUMINUM-STEEL JOINTS By ERIN ELIZABETH PATTERSON A thesis submitted in...for his work producing the dissimilar weld samples used in this study. Without his work, this project would not have been possible. I would also

  16. Logistics simulation of in-bound raw materials to steel works for 2.4 mt expansion

    Energy Technology Data Exchange (ETDEWEB)

    Baijal, A.D.; Misbhra, O.P.; Das, S.; Banerjee, R.S.; Dash, S. [Tata Iron and Steel Company Ltd. (India)

    2005-07-01

    A logistics simulation was carried out to capture the possible scenarios of in-bound raw material traffic in light of Tata's Steel works 2.4 Mt expansion plan. Results from the simulation show that the number of tracks, track hoppers/tipplers and stockyard capacities are sufficient to handle the increased volumes of in-coming rakes. It also suggests that the number of locos can be rationalised without any adverse affect on the rake circuit times. 7 figs., 4 tabs.

  17. Iron and steel research at CENIM

    International Nuclear Information System (INIS)

    Medina, S. F.; Lopez, F.; Morcillo, M.

    2003-01-01

    In 2002 the National Centre for Metallurgical Research (CENIM) celebrated its 39th anniversary. During this time, steel has been the most studied material of all the metals and alloys researched in the different projects funded by national science and technology plans, European metallurgical research programmes, and by the iron and steel making companies who over the years have placed their trust in the research work undertaken at CENIM. Two generations of researchers have dedicated their careers to studying the different aspects of steel, from primary metallurgy considering iron ores and enrichment processes, the thermodynamics of reactions in the blast furnace and in the ladle, thermal and thermomechanical treatments, the physical metallurgy of steels, their mechanical properties, and finally their deterioration in a wide range of media of different aggressivities. CENIM maintains its commitment to iron and steel research, drawing attention to the vast amount of research work undertaken and financed within the framework of the ECSC programme since Spain joined the European Community in January 1986. (Author) 3 refs

  18. Irradiation creep and creep rupture of titanium-modified austenitic stainless steels and their dependence on cold work level

    International Nuclear Information System (INIS)

    Garner, F.A.; Hamilton, M.L.; Eiholzer, C.R.; Toloczko, M.B.; Kumar, A.S.

    1991-11-01

    A titanium-modified austenitic type stainless steel was tested at three cold work levels to determine its creep and creep rupture properties under both thermal aging and neutron irradiation conditions. Both the thermal and irradiation creep behavior exhibit a complex non-monotonic relationship with cold work level that reflects the competition between a number of stress-sensitive and temperature-dependent microstructural processes. Increasing the degree of cold work to 30% from the conventional 20% level was detrimental to its performance, especially for applications above 550 degrees c. The 20% cold work level is preferable to the 10% level, in terms of both in-reactor creep rupture response and initial strength

  19. Steel alloys

    International Nuclear Information System (INIS)

    Bloom, E.E.; Stiegler, J.O.; Rowcliffe, A.F.; Leitnaker, J.M.

    1977-01-01

    The invention deals with a fuel element for fast breeder reactors. It consits essentially of a uranium oxide, nitride, or carbide or a mixture of these fuels with a plutonium or thorium oxide, nitride, or carbide. The fuel elements are coated with an austenitic stainless steel alloy. Inside the fuel elements, vacancies or small cavities are produced by neutron effects which causes the steel coating to swell. According to the invention, swelling is prevented by a modification of type 304, 316, 321, or 12 K 72HV commercial steels. They consist mainly of Fe, Cr, and Ni in a ratio determined by a temary diagram. They may also contain 1.8 to 2.3% by weight of Mo and a fraction of Si (0.7 to 2% by weight) and Ti(0.10 to 0.5% by weight) to prevent cavity formation. They are structurally modified by cold working. (IHOE) [de

  20. Characterization of D2 tool steel friction surfaced coatings over low carbon steel

    International Nuclear Information System (INIS)

    Sekharbabu, R.; Rafi, H. Khalid; Rao, K. Prasad

    2013-01-01

    Highlights: • Solid state coating by friction surfacing method. • D2 tool steel is coated over relatively softer low carbon steel. • Defect free interface between tool steel coating and low carbon steel substrate. • D2 coatings exhibited higher hardness and good wear resistance. • Highly refined martensitic microstructure in the coating. - Abstract: In this work D2 tool steel coating is produced over a low carbon steel substrate using friction surfacing process. The process parameters are optimized to get a defect free coating. Microstructural characterization is carried out using optical microscopy, scanning electron microscopy and X-ray diffraction. Infrared thermography is used to measure the thermal profile during friction surfacing of D2 steel. Wear performance of the coating is studied using Pin-on-Disk wear tests. A lower rotational speed of the consumable rod and higher translational speed of the substrate is found to result in thinner coatings. Friction surfaced D2 steel coating showed fine-grained martensitic microstructure compared to the as-received consumable rod which showed predominantly ferrite microstructure. Refinement of carbides in the coating is observed due to the stirring action of the process. The infrared thermography studies showed the peak temperature attained by the D2 coating to be about 1200 °C. The combined effect of martensitic microstructure and refined carbides resulted in higher hardness and wear resistance of the coating

  1. Embrittling effects of residual elements on steels

    International Nuclear Information System (INIS)

    Brear, J.M.; King, B.L.

    1979-01-01

    In a review of work related to reheat cracking in nuclear pressure vessel steels, Dhooge et al referred to work of the authors on the relative embrittling parameter for SA533B steels. The poor agreement when these parameters were applied to creep ductility data for SA508 class 2 lead the reviewers to conclude that the relative importance of impurity elements is a function of base alloy composition. The authors briefly describe some of their more recent work which demonstrates that when various mechanical, and other, effects are taken into consideration, the relative effects of the principal residual elements are similar, despite differing base compositions, and that the embrittling parameters derived correlate well with the data for SA Class 2 steel. (U.K.)

  2. CHARACTERIZATION OF NEW TOOL STEEL FOR ALUMINUM EXTRUSION DIES

    Directory of Open Access Journals (Sweden)

    José Britti Bacalhau

    2014-06-01

    Full Text Available Aluminum extrusion dies are an important segment of application on industrial tools steels, which are manufactured in steels based on AISI H13 steel. The main properties of steels applied to extrusion dies are: wear resistance, impact resistance and tempering resistance. The present work discusses the characteristics of a newly developed hot work steel to be used on aluminum extrusion dies. The effects of Cr and Mo contents with respect to tempering resistance and the Al addition on the nitriding response have been evaluated. From forged steel bars, Charpy impact test and characterization via EPMA have been conducted. The proposed contents of Cr, Mo, and Al have attributed to the new VEX grade a much better tempering resistance than H13, as well as a deeper and harder nitrided layer. Due to the unique characteristics, this new steel provides an interesting alternative to the aluminum extrusion companies to increase their competitiveness.

  3. Steel. A handbook for materials research and engineering. Vol. 1. Fundamentals

    Energy Technology Data Exchange (ETDEWEB)

    1992-01-01

    This STEEL Textbook is the outcome of reflections within the Materials Committee of the German Iron and Steel Institute on whether to republish the Manual of Special Steels, the highly commendable work by E. Houdremont. Discussions came to the conclusion, however, that for various reasons it was neither possible nor expedient simply to publish a follow-up edition of the famed Houdremont. To begin with and from today's vantage point, there no longer seemed to be any justification for restricting the work to special steels in the sense of the term as understood by E. Houdremont. The term ''special steel'' has never gained acceptance in official circles or standards. If we replace it by the term ''high-grade steel'', which is nowadays defined in standards, and this would appear permissible with certain qualifications, and if we bear in mind that the boundaries between high-grade steels and non-high-grade steels, the commercial and quality steels, although defined in standards (see part A), nonetheless in terms of engineering parameters are quite blurred, so it would seem only fitting for such as work to cover all the various grades of steel, also in view of the great significance of the non-high-grade steels. Because of the very many different grades of steel, this approach necessarily involves the collaboration of very many experts, in other words it entails a joint effort. Moreover, the vast, barely manageable quantity of literature in this field all of which can hardly be analysed by just one person, inevitably leads to the conclusion that there is a need to produce the new work as a joint effort. (orig.).

  4. Effect of Heat Treatment on the Microstructure and Mechanical Properties of Nitrogen-Alloyed High-Mn Austenitic Hot Work Die Steel

    Directory of Open Access Journals (Sweden)

    Yi Zhang

    2017-03-01

    Full Text Available In view of the requirements for mechanical properties and service life above 650 °C, a high-Mn austenitic hot work die steel, instead of traditional martensitic hot work die steel such as H13, was developed in the present study. The effect of heat treatment on the microstructure and mechanical properties of the newly developed work die steel was studied. The results show that the microstructure of the high-Mn as-cast electroslag remelting (ESR ingot is composed of γ-Fe, V(C,N, and Mo2C. V(C,N is an irregular multilateral strip or slice shape with severe angles. Most eutectic Mo2C carbides are lamellar fish-skeleton-like, except for a few that are rod-shaped. With increasing solid solution time and temperature, the increased hardness caused by solid solution strengthening exceeds the effect of decreased hardness caused by grain size growth, but this trend is reversed later. As a result, the hardness of specimens after various solid solution heat treatments increases first and then decreases. The optimal combination of hardness and austenitic grain size can be obtained by soaking for 2 h at 1170 °C. The maximum Rockwell hardness (HRC is 47.24 HRC, and the corresponding austenite average grain size is 58.4 μm. When the solid solution time is 3 h at 1230 °C, bimodality presented in the histogram of the austenite grain size as a result of further progress in secondary recrystallization. Compared with the single-stage aging, the maximum impact energy of the specimen after two-stage aging heat treatment was reached at 16.2 J and increased by 29.6%, while the hardness decreased by 1–2 HRC. After two-stage aging heat treatment, the hardness of steel reached the requirements of superior grade H13, and the maximum impact energy was 19.6% higher than that of superior grade H13, as specified in NADCA#207-2003.

  5. Predicting the Abrasion Resistance of Tool Steels by Means of Neurofuzzy Model

    Directory of Open Access Journals (Sweden)

    Dragutin Lisjak

    2013-07-01

    Full Text Available This work considers use neurofuzzy set theory for estimate abrasion wear resistance of steels based on chemical composition, heat treatment (austenitising temperature, quenchant and tempering temperature, hardness after hardening and different tempering temperature and volume loss of materials according to ASTM G 65-94. Testing of volume loss for the following group of materials as fuzzy data set was taken: carbon tool steels, cold work tool steels, hot work tools steels, high-speed steels. Modelled adaptive neuro fuzzy inference system (ANFIS is compared to statistical model of multivariable non-linear regression (MNLR. From the results it could be concluded that it is possible well estimate abrasion wear resistance for steel whose volume loss is unknown and thus eliminate unnecessary testing.

  6. Development of Next Generation Heating System for Scale Free Steel Reheating

    Energy Technology Data Exchange (ETDEWEB)

    Dr. Arvind C. Thekdi

    2011-01-27

    The work carried out under this project includes development and design of components, controls, and economic modeling tools that would enable the steel industry to reduce energy intensity through reduction of scale formation during the steel reheating process. Application of scale free reheating offers savings in energy used for production of steel that is lost as scale, and increase in product yield for the global steel industry. The technology can be applied to a new furnace application as well as retrofit design for conversion of existing steel reheating furnaces. The development work has resulted in the knowledge base that will enable the steel industry and steel forging industry us to reheat steel with 75% to 95% reduction in scale formation and associated energy savings during the reheating process. Scale reduction also results in additional energy savings associated with higher yield from reheat furnaces. Energy used for steel production ranges from 9 MM Btu/ton to 16.6 MM Btu/ton or the industry average of approximately 13 MM Btu/ton. Hence, reduction in scale at reheating stage would represent a substantial energy reduction for the steel industry. Potential energy savings for the US steel industry could be in excess of 25 Trillion Btu/year when the technology is applied to all reheating processes. The development work has resulted in new design of reheating process and the required burners and control systems that would allow use of this technology for steel reheating in steel as well as steel forging industries.

  7. Characterizing of steel used in the construction of civil works in Almeria; Caracterizacion mecanica de aceros empleados en el sector de la construccion de Almeria

    Energy Technology Data Exchange (ETDEWEB)

    Senobua, A. J.; Garzon, E.; Ayuso, J.; Perez, F.; Caballero, A.

    2003-07-01

    Various tests have been conducted on the steel bars used in the construction of civil works in Almeria (Spain) during the period 18 January 2000-7May 2001, with the aim of mechanically characterizing the different types of steel (weldable; B400S, B500S and ductile weldable: B400SD) to determine whether there is a technical reason for the increase in the use of ductile weldable steel. For this, we have used a hydraulic machine to break by traction all the test samples that arrived to the laboratory, following the specifications of the UNE 7474-1:1992 and the UNE 7474-2:1992. The results indicate that only in 86% of the cases does the steel B400SD satisfy the limits specified by the UNE 36065:1999-EX, as opposed to 95 and 94% of the B400S and B500S steels. In addition the ductile weldable steel registered mean values lower than those of B400S. This findings disagrees with expectations set by the specifications. (Author) 6 refs.

  8. A comparison of the iraddiated tensile properties of a high-manganese austenitic steel and type 316 stainless steel

    International Nuclear Information System (INIS)

    Klueh, R.L.; Grossbeck, M.L.

    1984-01-01

    The USSR steel EP-838 is a high-manganese, low-nickel steel that also has lower chromium and molybdenum than type 316 stainless steel. Tensile specimens of 20%-cold-worked EP-838 and type 316 stainless steel were irradiated in the High Flux Isotope Reactor (HFIR) at the coolant temperature (approx.=50 0 C). A displacement damage level of 5.2 dpa was reached for the EP-838 and up to 9.5 dpa for the type 316 stainless steel. Tensile tests at room temperature and 300 0 C on the two steels indicated that the irradiation led to increased strength and decreased ductility compared to the unirradiated steels. Although the 0.2% yield stress of the type 316 stainless steel in the unirradiated condition was greater than that for the EP-838, after irradiation there was essentially no difference between the strength or ductility of the two steels. The results indicate that the replacement of the majority of the nickel by manganese and a reduction of chromium and molybdenum in an austenitic stainless steel of composition near that for type 316 stainless steel has little effect on the irradiated and unirradiated tensile properties at low temperatures. (orig.)

  9. Environmentally assisted cracking of non-sensitized stainless steels - possible affecting phenomena

    International Nuclear Information System (INIS)

    Ehrnsten, Ulla; Haenninen, Hannu

    2006-09-01

    Intergranular, environmentally assisted cracking (EAC) has been observed, not only in sensitized austenitic stainless steels, but also in non-sensitized stainless steels. This type of cracking has so far been connected to cold-worked stainless steels and it has been reported to occur in the oxidising environments, but it may also be a potential degradation mode in non-oxidising environments (i.e., both in BWR and PWR conditions). Localisation of plastic deformation and the interactions between oxidation and strain localisation are most probably playing the key role in cracking of cold-worked stainless steels. In this paper, the possible affecting phenomena are reviewed with the main emphasis on dynamic strain ageing. However, also environmentally enhanced creep, dynamic recovery, microstructures of the cold-worked austenitic stainless steels and relaxation are briefly discussed. Mechanistic understanding of the effects of these main factors affecting intergranular stress corrosion cracking of cold-worked, non-sensitized austenitic stainless steels is important, especially as the trend in the NDE inspection strategy is moving towards risk informed inspection. (authors)

  10. Strong tough low-carbon bainite structural steels exposed to heat treatment and mechanical working

    International Nuclear Information System (INIS)

    Lauprecht, W.; Imgrund, H.; Coldren, P.

    1975-01-01

    A review of results of studying the mechanical properties and structure of extremely strong construction low-pearlite and pearlite-free steels subjected to thermomechanical processing (TMP) is presented. The development of TMP of low-pearlite and pearlite-free steels has led to creation of steel of the following composition: 0.06% of C; 1.8% of Mn; 0.3% of Mo; 0.05-0.09% of Nb. Depending on the kind of TMP the most important parameters of which are the temperature of the termination of rolling and the total deformation below 900 deg C, transformation in these steels occurs partially or completely in the intermediate domain. The increased density of dislocations of beinite structure affects substantially the increase in the yield limit. High degrees of squeezing at temperatures below 870 deg C promote formation of ferrite nuclei. The laboratory rolling demonstrates that by selecting the conditions of TMP one can control the mechanical properties of a steel. The sheets of 13 mm thick allow to obtain the guaranteed values of the yield limit of 70 kgf/mm 2 the transition temperature T 50 = -25 deg C, whereas after rolling under different conditions the low-temperature limit of cold shortness is - 125 deg C, and the yield limit - 45 kgf/mm 2 . As followed from the estimate of numerous industrial experiments, with sheets 20 mm thick in hot-rolled state one can obtain the yield limit no less than 50 kgf/mm 2 . On rolling mills that make possible to produce large deformation at low temperature these values can be increased. For instance, with sheets 30 mm thick one can obtain the yield limit of 56 kgf/mm 2 and the transition temperature of - 60 deg C. The dependence of the yield limit on the holding time in steel tempering is given. The steel possesses a considerable reserve of the increase of strength due to dispersion hardening, which after tempering at 600-625 deg C constitutes 8-12 kgf/mm 2 . Because of low carbon content, this steel is characterized by good

  11. Effect of heat treatment, with and without mechanical work, on the tensile and creep behaviour at 6000C of austenitic stainless steel stabilised with titanium

    International Nuclear Information System (INIS)

    Padilha, A.F.

    1983-01-01

    The effect of various heat treatments, with and without mechanical work, on the microstructure and the tensile and creep behaviour at 600 0 C of the titanium stabilised austenitic stainless steel DIN 1.4970, as well as the effects of aging temperature, pre-strain and small boron additions on the creep behaviour of these steels are discussed. The most probable mechanism is suggested. (Author) [pt

  12. An Incremental Physically-Based Model of P91 Steel Flow Behaviour for the Numerical Analysis of Hot-Working Processes

    Directory of Open Access Journals (Sweden)

    Alberto Murillo-Marrodán

    2018-04-01

    Full Text Available This paper is aimed at modelling the flow behaviour of P91 steel at high temperature and a wide range of strain rates for constant and also variable strain-rate deformation conditions, such as those in real hot-working processes. For this purpose, an incremental physically-based model is proposed for the P91 steel flow behavior. This formulation considers the effects of dynamic recovery (DRV and dynamic recrystallization (DRX on the mechanical properties of the material, using only the flow stress, strain rate and temperature as state variables and not the accumulated strain. Therefore, it reproduces accurately the flow stress, work hardening and work softening not only under constant, but also under transient deformation conditions. To accomplish this study, the material is characterised experimentally by means of uniaxial compression tests, conducted at a temperature range of 900–1270 °C and at strain rates in the range of 0.005–10 s−1. Finally, the proposed model is implemented in commercial finite element (FE software to provide evidence of the performance of the proposed formulation. The experimental compression tests are simulated using the novel model and the well-known Hansel–Spittel formulation. In conclusion, the incremental physically-based model shows accurate results when work softening is present, especially under variable strain-rate deformation conditions. Hence, the present formulation is appropriate for the simulation of the hot-working processes typically conducted at industrial scale.

  13. Processing and refinement of steel microstructure images for assisting in computerized heat treatment of plain carbon steel

    Science.gov (United States)

    Gupta, Shubhank; Panda, Aditi; Naskar, Ruchira; Mishra, Dinesh Kumar; Pal, Snehanshu

    2017-11-01

    Steels are alloys of iron and carbon, widely used in construction and other applications. The evolution of steel microstructure through various heat treatment processes is an important factor in controlling properties and performance of steel. Extensive experimentations have been performed to enhance the properties of steel by customizing heat treatment processes. However, experimental analyses are always associated with high resource requirements in terms of cost and time. As an alternative solution, we propose an image processing-based technique for refinement of raw plain carbon steel microstructure images, into a digital form, usable in experiments related to heat treatment processes of steel in diverse applications. The proposed work follows the conventional steps practiced by materials engineers in manual refinement of steel images; and it appropriately utilizes basic image processing techniques (including filtering, segmentation, opening, and clustering) to automate the whole process. The proposed refinement of steel microstructure images is aimed to enable computer-aided simulations of heat treatment of plain carbon steel, in a timely and cost-efficient manner; hence it is beneficial for the materials and metallurgy industry. Our experimental results prove the efficiency and effectiveness of the proposed technique.

  14. Variations of fracture toughness and stress-strain curve of cold worked stainless steel and their influence on failure strength of cracked pipe

    International Nuclear Information System (INIS)

    Kamaya, Masayuki

    2016-01-01

    In order to assess failure probability of cracked components, it is important to know the variations of the material properties and their influence on the failure load assessment. In this study, variations of the fracture toughness and stress-strain curve were investigated for cold worked stainless steel. The variations of the 0.2% proof and ultimate strengths obtained using 8 specimens of 20% cold worked stainless steel (CW20) were 77 MPa and 81 MPa, respectively. The respective variations were decreased to 13 and 21 MPa for 40% cold worked material (CW40). Namely, the variation in the tensile strength was decreased by hardening. The COVs (coefficients of variation) of fracture toughness were 7.3% and 16.7% for CW20 and CW40, respectively. Namely, the variation in the fracture toughness was increased by hardening. Then, in order to investigate the influence of the variations in the material properties on failure load of a cracked pipe, flaw assessments were performed for a cracked pipe subjected to a global bending load. Using the obtained material properties led to variation in the failure load. The variation in the failure load of the cracked pipe caused by the variation in the stress-strain curve was less than 1.5% for the COV. The variation in the failure load caused by fracture toughness variation was relatively large for CW40, although it was less than 2.0% for the maximum case. It was concluded that the hardening induced by cold working does not cause significant variation in the failure load of cracked stainless steel pipe. (author)

  15. Accelerated corrosion of stainless steel in thiocyanate-containing solutions

    Energy Technology Data Exchange (ETDEWEB)

    Pistorius, P Chris; Li, Wen

    2012-09-19

    It is known that reduced sulfur compounds (such as thiocyanate and thiosulfate) can accelerate active corrosion of austenitic stainless steel in acid solutions, but before we started this project the mechanism of acceleration was largely unclear. This work combined electrochemical measurements and analysis using scanning electron microscopy (SEM) and X-ray photo-electron spectroscopy (XPS), which provided a comprehensive understanding of the catalytic effect of reduced sulfur species on the active corrosion of stainless steel. Both the behavior of the pure elements and the steel were studied and the work focused on the interaction between the pure elements of the steel, which is the least understood area. Upon completion of this work, several aspects are now much clearer. The main results from this work can be summarized as follows: The presence of low concentrations (around 0.1 mM) of thiocyanate or tetrathionate in dilute sulfuric acid greatly accelerates the anodic dissolution of chromium and nickel, but has an even stronger effect on stainless steels (iron-chromium-nickel alloys). Electrochemical measurements and surface analyses are in agreement with the suggestion that accelerated dissolution really results from suppressed passivation. Even well below the passivation potential, the electrochemical signature of passivation is evident in the electrode impedance; the electrode impedance shows clearly that this pre-passivation is suppressed in the presence of thiocyanate. For the stainless steels, remarkable changes in the morphology of the corroded metal surface and in the surface concentration of chromium support the suggestion that pre-passivation of stainless steels is suppressed because dissolution of chromium is accelerated. Surface analysis confirmed that adsorbed sulfur / sulfide forms on the metal surfaces upon exposure to solutions containing thiocyanate or thiosulfate. For pure nickel, and steels containing nickel (and residual copper), bulk sulfide

  16. Cold formability of steels

    International Nuclear Information System (INIS)

    Lafond, G.; Leclerq, G.; Moliexe, F.; Namdar, R.; Roesch, L.; Sanz, G.

    1977-01-01

    This work was essentially aimed to the study of the following three questions. Is it possible to assess the cold formability of steels using simple material properties as criteria. What values of mechanical properties can one expect to reach in cold formed parts. Are there simple ways of characterizing the speroidization treatments carried out on steels before cold forming operations. The present report describes the results obtained during this investigation. It is logically divided into three separate parts. Experimental study of cold formability in wire drawing. Influence of metallurgical variables on mechanical properties of high carbon cold drawn wires. Contribution to the study of characterization methods of cold forming steels subjected to a spheroidization heat treatment

  17. Mechanism of creep in stainless steel

    International Nuclear Information System (INIS)

    Monteiro, S.N.; Silveira, T.L.

    In the present work the creep criterions to identify the deformation mechanisms through the exponent of the strain rate versus stress relationship are presented. When applied to several stainless steels these criterions show an apparent contradiction for the proper mechanism acting at Σ/D above 10 9 /cm 2 . Microstructural aspects interfering in different manners with the fracture of these steels could be a reason for rationalizing the contradictory behavior. This is discussed in suggested deformation maps for the steels investigated [pt

  18. Swelling in cold-worked 316 stainless steels irradiated in a PWR

    Energy Technology Data Exchange (ETDEWEB)

    Fukuya, Koji; Fujii, Katsuhiko [Institute of Nuclear Safety System Inc., Mihama, Fukui (Japan)

    2001-09-01

    Swelling behavior in a cold-worked 316 stainless steel irradiated up to 53 dpa in a PWR at 290-320degC was examined using high resolution transmission electron microscopy. Small cavities with the average diameter of 1 nm were observed in the samples irradiated to doses above 3 dpa. The average diameter did not increase with increasing in dose. The maximum swelling was as low as 0.042%. The measured helium content and the cavity morphology led to the conclusion that the cavities were helium bubbles. A comparison of the observed cavity microstructure with data from FBR, HFIR and ATR irradiation showed that the cavity structure in PWR at 320degC or less was similar to those in HFIR and ATR irradiation but quite different from those in FBR condition. From a calculation based on the cavity data and kinetic models the incubation dose of swelling was estimated to be higher than 80dpa in the present irradiation condition. (author)

  19. Understanding the Effect of Ni on Mechanical and Wear Properties of Low-Carbon Steel from a View-Point of Electron Work Function

    Science.gov (United States)

    Lu, Hao; Huang, Xiaochen; Hou, Runfang; Li, D. Y.

    2018-04-01

    Electron work function (EWF) is correlated to intrinsic properties of metallic materials and can be an alternative parameter to obtain supplementary clues for guiding material design and modification. A higher EWF corresponds to a more stable electronic state, leading to higher resistance to any attempt to change the material structure and properties. In this study, effects of Ni as a solute with a higher EWF on mechanical, electrochemical, and tribological properties of low-carbon steel were investigated. Added Ni, which has more valence electrons, enhanced the electrons-nuclei interaction in the steel, corresponding to higher EWF. As a result, the Ni-added steel showed increased mechanical strength and corrosion resistance, resulting in higher resistances to wear and corrosive wear. Mechanism for the improvements is elucidated through analyzing EWF-related variations in Young's modulus, hardness, corrosion potential, and tribological behavior.

  20. Inelastic properties evolution of alloy steels in martensitic and cold-worked states subjected to heat treatments up to 6000C

    International Nuclear Information System (INIS)

    Isore, A.; Miyada, L.T.

    1975-01-01

    Two internal friction peaks were observed in a ball-bearing steel in the martensitic and cold-worked states, near 220 and 280 0 C for a frequency of about 1,3 Hz. From peaks evolution by annealing up to 600 0 C, it is possible to follow the decomposition stages of martensitic and recrystallization of cold-worked pearlite. Annealed martensite and cold worked pearlite have the same anelastic behaviour. From existing atomistic models, it is possible to interpret these peaks by dislocations-interstitial carbon and dislocations-carbides interactions

  1. Properties of Mo-alloyed sintered manganese steels

    International Nuclear Information System (INIS)

    Romanski, A.; Cias, A.

    1998-01-01

    Sintered alloy steels are needed for mostly PM structural parts. Powder metallurgy techniques provide a means of fabricating high quality steel parts with tailored mechanical properties. It is now possible to produce sintered steel parts with properties equal to an even superior to those of parts made by more traditional routes. Challenges arise both with the material selection and component fabrication. This work outlines the processing for high performance structural application. (author)

  2. Marine atmospheric corrosion of carbon steels

    Energy Technology Data Exchange (ETDEWEB)

    Morcillo, M.; Alcantara, J.; Diaz, I.; Chico, B.; Simancas, J.; Fuente, D. de la

    2015-07-01

    Basic research on marine atmospheric corrosion of carbon steels is a relatively young scientific field and there continue to be great gaps in this area of knowledge. The presence of akaganeite in the corrosion products that form on steel when it is exposed to marine atmospheres leads to a notable increase in the corrosion rate. This work addresses the following issues: (a) environmental conditions necessary for akaganeite formation; (b) characterisation of akaganeite in the corrosion products formed; (c) corrosion mechanisms of carbon steel in marine atmospheres; (d) exfoliation of rust layers formed in highly aggressive marine atmospheres; (e) long-term corrosion rate prediction; and (f) behaviour of weathering steels. Field research has been carried out at Cabo Vilano wind farm (Camarinas, Galicia) in a wide range of atmospheric salinities and laboratory work involving the use of conventional atmospheric corrosion techniques and near-surface and bulk sensitive analytical techniques: scanning electron microscopy (SEM)/energy dispersive spectrometry (EDS), X-ray diffraction (XRD), Mossbauer spectroscopy and SEM/μRaman spectroscopy. (Author)

  3. Simple Heat Treatment for Production of Hot-Dip Galvanized Dual Phase Steel Using Si-Al Steels

    Science.gov (United States)

    Equihua-Guillén, F.; García-Lara, A. M.; Muñíz-Valdes, C. R.; Ortíz-Cuellar, J. C.; Camporredondo-Saucedo, J. E.

    2014-01-01

    This work presents relevant metallurgical considerations to produce galvanized dual phase steels from low cost aluminum-silicon steels which are produced by continuous strip processing. Two steels with different contents of Si and Al were austenized in the two-phase field ferrite + austenite (α + γ) in a fast manner to obtain dual phase steels, suitable for hot-dip galvanizing process, under typical parameters of continuous annealing processing line. Tensile dual phase properties were obtained from specimens cooled from temperature below Ar3, held during 3 min, intermediate cooling at temperature above Ar1 and quenching in Zn bath at 465 °C. The results have shown typical microstructure and tensile properties of galvanized dual phase steels. Finally, the synergistic effect of aluminum, silicon, and residual chromium on martensite start temperature ( M s), critical cooling rate ( C R), volume fraction of martensite, and tensile properties has been studied.

  4. Development of commercial nitrogen-rich stainless steels

    International Nuclear Information System (INIS)

    Liljas, M.

    1999-01-01

    This paper reviews the development of nitrogen alloyed stainless steels. Nitrogen alloying of austenitic stainless steels started at an early stage and was to a large extent caused by nickel shortage. However, direct technical advantages such as increased strength of the nitrogen alloyed steels made them attractive alternatives to the current steels. It was not until the advent of the AOD (argon oxygen decarburisation) process in the late 1960s that nitrogen alloying could be controlled to such accuracy that it became successful commercially on a broader scale. The paper describes production aspects and how nitrogen addition influences microstructure and the resulting properties of austenitic and duplex stainless steels. For austenitic steels there are several reasons for nitrogen alloying. Apart from increasing strength nitrogen also improves structural stability, work hardening and corrosion resistance. For duplex steels nitrogen also has a decisive effect in controlling the microstructure during thermal cycles such as welding. (orig.)

  5. Behaviour of steels in natural environments: focus on stainless steels in natural sea water

    International Nuclear Information System (INIS)

    Feron, D.

    2005-01-01

    Corrosion behaviour of steels and alloys in natural environments is not only dependent to material parameters and environmental chemistry, but also to micro-organisms which may be there. The global approach used to investigate the behaviour of alloys in natural environments is illustrated by the work done on stainless steels in seawater. In aerated seawater, studies led to the proposal of an 'enzymatic model' based on the enzymatic catalyze of the cathodic reaction and which allows reproducing the electrochemical behaviour of stainless steels in natural seawater and the crevice corrosion phenomena observed in natural sea waters. Coupling areas under aerobic and anaerobic conditions leads to the worst situation for stainless steel behaviour: the catalysis of the cathodic reaction on aerobic exposed surfaces and the decrease of the corrosion resistance of anaerobic surfaces due to sulphides. These results lead to the concept of electro-active bio-films. (author)

  6. An internal friction peak caused by hydrogen in maraging steel

    International Nuclear Information System (INIS)

    Usui, Makoto; Asano, Shigeru

    1996-01-01

    Internal friction in hydrogen-charged iron and steel has so far been studied by a large number of investigators. For pure iron, a well-defined peak of internal friction has been observed under the cold-worked and hydrogen-charged conditions. This is called the hydrogen cold-work peak, or the Snoek-Koester relaxation, which originates from the hydrogen-dislocation interaction. In the present study, a high-strength maraging steel (Fe-18Ni-9Co-5Mo) was chosen as another high-alloy steel which is known to be very susceptible to hydrogen embrittlement. The purpose of this paper is to show a new internal friction peak caused by hydrogen in the maraging steel and to compare it with those found in stainless steels which have so far been studied as typical engineering high-alloy materials

  7. A friction model for cold forging of aluminum, steel and stainless steel provided with conversion coating and solid film lubricant

    DEFF Research Database (Denmark)

    Bay, Niels; Eriksen, Morten; Tan, Xincai

    2011-01-01

    Adopting a simulative tribology test system for cold forging the friction stress for aluminum, steel and stainless steel provided with typical lubricants for cold forging has been determined for varying normal pressure, surface expansion, sliding length and tool/work piece interface temperature...

  8. Plastic collapse load of corroded steel plates

    Indian Academy of Sciences (India)

    Keywords. Corroded steel plate; plastic collapse; FEM; rough surface. ... The main aim of present work is to study plastic collapse load of corroded steel plates with irregular surfaces under tension. Non-linear finite element method ... Department of Ocean Engineering, AmirKabir University of Technology, 15914 Tehran, Iran ...

  9. Steel containment buckling

    International Nuclear Information System (INIS)

    Bennett, J.G.; Fly, G.W.; Baker, W.E.

    1984-01-01

    The Steel Containment Buckling program is in its fourth phase of work directed at the evaluation of the effects of the structural failure mode of steel containments when the membrane stresses are compressive. The structural failure mode for this state of stress is instability or buckling. The program to date has investigated: (1) the effect on overall buckling capacity of the ASME area replacement method for reinforcing around circular penetrations; (2) a set of benchmark experiments on ring-stiffened shells having reinforced and framed penetrations; (3) large and small scale experiments on knuckle region buckling from internal pressure and post-buckling behavior to failure for vessel heads having torispherical geometries; and (4) buckling under time-dependent loadings (dynamic buckling). The first two investigations are complete, the knuckle buckling experimental efforts are complete with data analysis and reporting in progress, and the dynamic buckling experimental and analytical work is in progress

  10. Effect of cold working and aging on high temperature deformation of high Mn stainless steel

    International Nuclear Information System (INIS)

    Yoshikawa, M.; Habara, Y.; Matsuki, R.; Aoyama, H.

    1999-01-01

    By the addition of N, the strength of high Mn stainless steel can be increased. Cold rolling and aging are effective to increase its strength further, and with those treatments this grade is often used for high temperature applications. In this study, creep deformation behavior and high temperature strength of the high Mn stainless steel in cold rolled and aged conditions are discussed as compared to Type 304 stainless steel. It has been revealed that as-rolled specimens show instant elongation at the beginning of creep tests and its amount is larger in the high Mn grade than in Type 304. Also, the creep rate of the high Mn stainless steel is smaller than that of Type 304. These facts may be related to the change in microstructure. (orig.)

  11. Dependence of irradiation creep on temperature and atom displacements in 20% cold worked type 316 stainless steel

    International Nuclear Information System (INIS)

    Gilbert, E.R.

    1976-04-01

    Irradiation creep studies with pressurized tubes of 20 percent cold worked Type 316 stainless steel were conducted in EBR-2. Results showed that as atom displacements are extended above 5 dpa and temperatures are increased above 375 0 C, the irradiation induced creep rate increases with both increasing atom displacements and increasing temperature. The stress exponent for irradiation induced creep remained near unity. Irradiation-induced effective creep strains up to 1.8 percent were observed without specimen failure. 13 figures

  12. Study on cementitious properties of steel slag

    Directory of Open Access Journals (Sweden)

    Zhu G.

    2013-01-01

    Full Text Available The converter steel slag chemical and mineral components in China’s main steel plants have been analysed in the present paper. The electronic microscope, energy spectrum analysis, X-ray diffraction analysis confirmed the main mineral compositions in the converter slag. Converter slag of different components were grounded to obtain a powder with specific surface area over 400m2/kg, making them to take place some part of the cement in the concrete as the admixture and carry out the standard tests. The results indicate that the converter slag can be used as cementitious materials for construction. Furthermore, physical mechanic and durability tests on the concrete that certain amount of cement be substituted by converter steel slag powder from different steel plants are carried out, the results show that the concrete with partial substitution of steel slag powder has the advantages of higher later period strength, better frost resistance, good wear resistance and lower hydration heat, etc. This study can be used as the technical basis for “Steel Slag Powder Used For Cement And Concrete”, “Steel Slag Portland Cement”, “Low Heat Portland Steel Slag Cement”, “Steel Slag Road Cement” in China, as well as a driving force to the works of steel slag utilization with high-value addition, circular economy, energy conservation and discharge reduction in the iron and steel industry.

  13. Tensile behavior of irradiated manganese-stabilized stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Klueh, R.L. [Oak Ridge National Lab., TN (United States)

    1996-10-01

    Tensile tests were conducted on seven experimental, high-manganese austenitic stainless steels after irradiation up to 44 dpa in the FFTF. An Fe-20Mn-12Cr-0.25C base composition was used, to which various combinations of Ti, W, V, B, and P were added to improve strength. Nominal amounts added were 0.1% Ti, 1% W, 0.1% V, 0.005% B, and 0.03% P. Irradiation was carried out at 420, 520, and 600{degrees}C on the steels in the solution-annealed and 20% cold-worked conditions. Tensile tests were conducted at the irradiation temperature. Results were compared with type 316 SS. Neutron irradiation hardened all of the solution-annealed steels at 420, 520, and 600{degrees}C, as measured by the increase in yield stress and ultimate tensile strength. The steel to which all five elements were added to the base composition showed the least amount of hardening. It also showed a smaller loss of ductility (uniform and total elongation) than the other steels. The total and uniform elongations of this steel after irradiation at 420{degrees}C was over four times that of the other manganese-stabilized steels and 316 SS. There was much less difference in strength and ductility at the two higher irradiation temperatures, where there was considerably less hardening, and thus, less loss of ductility. In the cold-worked condition, hardening occured only after irradiation at 420{degrees}C, and there was much less difference in the properties of the steels after irradiation. At the 420{degrees}C irradiation temperature, most of the manganese-stabilized steels maintained more ductility than the 316 SS. After irradiation at 420{degrees}C, the temperature of maximum hardening, the steel to which all five of the elements were added had the best uniform elongation.

  14. Spark Plasma Co-Sintering of Mechanically Milled Tool Steel and High Speed Steel Powders.

    Science.gov (United States)

    Pellizzari, Massimo; Fedrizzi, Anna; Zadra, Mario

    2016-06-16

    Hot work tool steel (AISI H13) and high speed steel (AISI M3:2) powders were successfully co-sintered to produce hybrid tool steels that have properties and microstructures that can be modulated for specific applications. To promote co-sintering, which is made difficult by the various densification kinetics of the two steels, the particle sizes and structures were refined by mechanical milling (MM). Near full density samples (>99.5%) showing very fine and homogeneous microstructure were obtained using spark plasma sintering (SPS). The density of the blends (20, 40, 60, 80 wt % H13) was in agreement with the linear rule of mixtures. Their hardness showed a positive deviation, which could be ascribed to the strengthening effect of the secondary particles altering the stress distribution during indentation. A toughening of the M3:2-rich blends could be explained in view of the crack deviation and crack arrest exerted by the H13 particles.

  15. Spark Plasma Co-Sintering of Mechanically Milled Tool Steel and High Speed Steel Powders

    Directory of Open Access Journals (Sweden)

    Massimo Pellizzari

    2016-06-01

    Full Text Available Hot work tool steel (AISI H13 and high speed steel (AISI M3:2 powders were successfully co-sintered to produce hybrid tool steels that have properties and microstructures that can be modulated for specific applications. To promote co-sintering, which is made difficult by the various densification kinetics of the two steels, the particle sizes and structures were refined by mechanical milling (MM. Near full density samples (>99.5% showing very fine and homogeneous microstructure were obtained using spark plasma sintering (SPS. The density of the blends (20, 40, 60, 80 wt % H13 was in agreement with the linear rule of mixtures. Their hardness showed a positive deviation, which could be ascribed to the strengthening effect of the secondary particles altering the stress distribution during indentation. A toughening of the M3:2-rich blends could be explained in view of the crack deviation and crack arrest exerted by the H13 particles.

  16. Low temperature plasma carburizing of AISI 316L austenitic stainless steel and AISI F51 duplex stainless steel

    OpenAIRE

    Pinedo,Carlos Eduardo; Tschiptschin,André Paulo

    2013-01-01

    In this work an austenitic AISI 316L and a duplex AISI F51 (EN 1.4462) stainless steel were DC-Plasma carburized at 480ºC, using CH4 as carbon carrier gas. For the austenitic AISI 316L stainless steel, low temperature plasma carburizing induced a strong carbon supersaturation in the austenitic lattice and the formation of carbon expanded austenite (γC) without any precipitation of carbides. The hardness of the carburized AISI 316L steel reached a maximum of 1000 HV due to ∼13 at% c...

  17. Low temperature plasma carburizing of AISI 316L austenitic stainless steel and AISI F51 duplex stainless steel

    OpenAIRE

    Pinedo, Carlos Eduardo; Tschiptschin, André Paulo

    2013-01-01

    In this work an austenitic AISI 316L and a duplex AISI F51 (EN 1.4462) stainless steel were DC-Plasma carburized at 480ºC, using CH4 as carbon carrier gas. For the austenitic AISI 316L stainless steel, low temperature plasma carburizing induced a strong carbon supersaturation in the austenitic lattice and the formation of carbon expanded austenite (γC) without any precipitation of carbides. The hardness of the carburized AISI 316L steel reached a maximum of 1000 HV due to ∼13 at% carbon super...

  18. Hardness survey of cold-worked and heat-treated JBK-75 stainless steel alloy

    International Nuclear Information System (INIS)

    Jackson, R.J.; Lucas, R.L.

    1977-01-01

    The alloy JBK-75, an age-hardenable austenitic stainless steel, is similar to commercial A-286, but has certain chemistry modifications to improve weldability and hydrogen compatibility. The principal changes are an increase in nickel and a decrease in manganese with lower limits on carbon, phosphorus, sulfur, silicon, and boron. In this study, the effects of solutionizing time and temperature, quench rate, cold working, and the effects of cold working on precipitation kinetics were examined. Findings show that the solutionizing temperature has a moderate effect on the as-quenched hardness, while times greater than that required for solutionizing do not significantly affect hardness. Quench rate was found to have a small effect on as-quenched hardness, however, hardness gradients did not develop in small bars. It was found that JBK-75 can be significantly strengthened by cold working. Cold working alone produced hardness increases from Rockwell-A 49 to R/sub A/ 68. A recovery-related hardness change was noted on heat treating at 300 and 400 0 C for both as-quenched and as-worked JBK-75. Significant age-hardening was observed at temperatures as low as 500 0 C for as-worked metal. Aging at 600 0 C resulted in maximum hardness in the 75 percent worked sample at about 6 hours (R/sub A/ 73.5) while the 50 percent worked sample was near maximum hardness (R/sub A 72.5) after seven days. THE 25 and 0 percent worked samples were considerably underaged after seven days. Similar type kinetic data were obtained for worked and nonworked metal at 650, 700, 800, 850, 900, 1000, and 1100 0 C for times from 10 minutes to 10,000 minutes (6.7 days). The overall purpose of the hardness survey was to better define the effects of cold work on the stress-relieving range, coherent precipitation range, incoherent precipitation range, recrystallization range, solutionizing range, and grain-growth range

  19. Influence of carbide precipitation upon hydrogen fragilization of an AISI 304 steel

    International Nuclear Information System (INIS)

    Hazarabedian, A.E.; Ovejero Garcia, J.

    1991-01-01

    The present work deals with austenitic stainless steels for a family of steels that is renowned for its high resistance to hydrogen fragilization. Nevertheless, these steels may suffer hydrogen fragilization under severe working conditions. This fact is strongly dependent on many factors -composition, grain size, other phases present, corrosion sensitivity, etc.-. While there are studies that show how intergranular corrosion is influenced by corrosion sensitivity -mainly due to carbide precipitation in grain boundaries-, there are no reports about the effect of the carbide precipitation itself on hydrogen fragilization for these steels. (Author) [es

  20. The effect of intermediate stop and ball size in fabrication of recycled steel powder using ball milling from machining steel chips

    International Nuclear Information System (INIS)

    Fitri, M.W.M.; Shun, C.H.; Rizam, S.S.; Shamsul, J.B.

    2007-01-01

    A feasibility study for producing recycled steel powder from steel scrap by ball milling was carried out. Steel scrap from machining was used as a raw material and was milled using planetary ball milling. Three samples were prepared in order to study the effect of intermediate stop and ball size. Sample with intermediate stop during milling process showed finer particle size compared to the sample with continuous milling. Decrease in the temperature of the vial during the intermediate stop milling gives less ductile behaviour to the steel powder, which is then easily work-hardened and fragmented to fine powder. Mixed small and big size ball give the best production of recycled steel powder where it gives higher impact force to the scrap and accelerate the fragmentation of the steel scrap into powder. (author)

  1. The role of cold work and applied stress on surface oxidation of 304 stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Lozano-Perez, Sergio, E-mail: sergio.lozano-perez@materials.ox.ac.uk [Department of Materials, University of Oxford, Parks Rd., Oxford OX1 3PH (United Kingdom); Kruska, Karen [Department of Materials, University of Oxford, Parks Rd., Oxford OX1 3PH (United Kingdom); Iyengar, Ilya [Winchester College, College Street, Winchester SO23 9LX (United Kingdom); Terachi, Takumi; Yamada, Takuyo [Institute of Nuclear Safety System (INSS), 64 Sata, Mihama-cho, Mikata-gun, Fukui 919-1205 (Japan)

    2012-03-15

    Highlights: Black-Right-Pointing-Pointer FIB 3D sequential sectioning is an ideal technique to characterize surface oxidation. Black-Right-Pointing-Pointer 3D models of the oxide can be produced with nanometre resolution. Black-Right-Pointing-Pointer The effects of stress and cold work in grain boundary oxidation have been analysed. Black-Right-Pointing-Pointer At least three different oxidation modes are observed when stress is applied. - Abstract: FIB 3-dimensional (3D) sequential sectioning has been used to characterize environmental degradation of 304 stainless steels in pressurized water reactor (PWR) simulated primary water. In particular, the effects of cold work and applied stress on oxidation have been studied in detail. It was found that a description of the oxidation behaviour of this alloy is only complete if it is treated statistically, since it can suffer from high variability depending on the feature described.

  2. Effects of heat treatment on mechanical properties of h13 steel

    Science.gov (United States)

    Guanghua, Yan; Xinmin, Huang; Yanqing, Wang; Xingguo, Qin; Ming, Yang; Zuoming, Chu; Kang, Jin

    2010-12-01

    Heat treatment on the mechanical properties of H13 hot working die steel for die casting is discussed. The H13 steel for die casting was treated by different temperatures of vacuum quenching, tempering, and secondary tempering to investigate its mechanical properties. Strength, plasticity, hardness, and impact toughness of the H13 hot working die steel for die casting were measured. Microstructure, grain size, and carbide particle size after heat treatment have a great impact on the mechanical properties of H13 hot working die steel for die casting. The microstructure of the H13 was analyzed by scanning electron microscopy (SEM) and by a metallographic microscope. It is found that H13 exhibits excellent mechanical properties after vacuum quenching at 1050°C and twice tempering at 600°C.

  3. Experimental Work at Harwell on the Injection of Sodium into Liquid Steel

    International Nuclear Information System (INIS)

    Asher, R.C.; Bradshaw, L.; Collett, R.; Davies, D.

    1976-01-01

    The equipment and experimental technique used to inject molten sodium beneath the surface of molten steel (and subsequently molten uranium dioxide) are described. The results of an exploratory experiment, in which 2 g of sodium at 380 deg. C were injected into 54 g of steel at 1530 deg. C, are outlined. A violent reaction occurred, apparently as a result of a vapour explosion, and a number of pulses were recorded by a force transducer. A preliminary examination of the steel debris is reported. In conclusion: The injection of ∼2 g of sodium at ∼380 deg. C beneath the surface of ∼54 g of steel at 1530 deg. C resulted in a vapour explosion. A series of three pulses (perhaps more) at intervals of ∼6 ms were observed; the peak amplitude was at least 600 N (equivalent to a pressure of ∼20 bar on the base of the crucible). The steel was highly dispersed giving material of predominant particle size ∼500 μ and calculated surface area ∼13.5 cm 2 g -1 ; the particles were almost spherical but some had a small indentation on their surface. The apparatus operated very well, especially considering its rudimentary nature and the speed with which it was assembled. Nevertheless experience of the first experiment showed that many improvements are desirable. (a) Interpretation of the pulses recorded by the force transducer was difficult and would be facilitated by the use of a strong crucible and by a redesigned pillar. (b) Instrumentation on the injector would enable t M and t I to be determined and would permit the injection timing to be related to the pulse record, thus giving a measure of the dwell time. (c) The closed circuit television needs to be linked to a video tape recorder. (d) The recording instrumentation should have a better resolution so that short pulses are not lost or inaccurately recorded; a multichannel tape recorder may be desirable. (e) Direct measurement of the surface area of the debris should be carried out using an existing technique (BET low

  4. Tribological Response of Heat Treated AISI 52100 Steels Against Steel and Ceramic Counterparts

    Directory of Open Access Journals (Sweden)

    Türedi E.

    2017-09-01

    Full Text Available AISI 52100 bearing steels are commonly used in applications requiring high hardness and abrasion resistance. The bearing steels are working under dynamic loads in service conditions and their toughness properties become important. In order to provide the desired mechanical properties, various heat treatments (austenizing, quenching and tempering are usually applied. In this study, AISI 52100 bearing steel samples were austenized at 900°C for ½ h and water quenched to room temperature. Then tempering was carried out at 795°C, 400°C and 200°C for ½ h. In order to investigate the effect of heat treatment conditions on wear behavior, dry friction tests were performed according to ASTM G99-05 Standard with a ‘ball-on-disk’ type tribometer. The samples were tested against steel and ceramic counterparts using the parameters of 100 m distance and 30 N load and 0.063 m/s rotational speed. After wear test, the surface characterization was carried out using microscopy. Wear loss values were calculated using a novel optical method on both flat and counterpart specimens.

  5. IMPACT STRENGTH AND FAILURE ANALYSIS OF WELDED DAMASCUS STEEL

    Directory of Open Access Journals (Sweden)

    Rastislav Mintách

    2012-01-01

    Full Text Available The aim of this work was the experimental research of damascus steel from point of view of the structural analyze, impact strength and failure analyzes. The damascus steel was produced by method of forged welding from STN 41 4260 spring steel and STN 41 9312 tool steel. The damascus steel consisted of both 84 and 168 layers. The impact strength was experimentally determined for original steels and damascus steels after heat treatment in dependence on temperature in the range from -60 to 160 °C. It has been found that the impact strength of experimental steels decreased with decreasing temperature behind with correlated change of damage mode. In the case of experimental tests performed at high temperature ductile fracture was revealed and with decreasing temperature proportion of cleavage facets increased. Only the STN 41 9312 steel did not show considerable difference in values of the impact strength with changing temperature.

  6. Properties of low-alloy steel with tellurium

    International Nuclear Information System (INIS)

    Popova, L.V.; Lebedev, D.V.; Litvinenko, D.A.; Nasibov, A.G.

    1983-01-01

    The results of investigations into 09G2 and 09G2F steels alloyed with tellurium after controlled rolling are presented. 0.002-0.011% tellurium additions did not change strength and plastic properties of the steels after controlled rolling. Tellurium additions results in 40-50% increase of the steel impact strength on samples With circular and sharp cuts in brittle-viscous region. 0.002-0.003% of tellurium is considered to be the optimum content from the view point of increa=. sing steel strength. Increase of impact strength takes place at the expense of growth of both work function of crack formation and work function of crack propagation but in different temperature ranges: at the expense of firstone at 80-40 deg C, at the expense of second one at 20-40 deg C. 0.002-0.011% teilurium additions mainly at the expense of sulphide globularization bring about decrease of anisotropy of steet properties by impact strength reducing anisotropy factor from 2 to 1.5

  7. Steels for nuclear power. I

    International Nuclear Information System (INIS)

    Bohusova, O.; Brumovsky, M.; Cukr, B.; Hatle, Z.; Protiva, K.; Stefec, R.; Urban, A.; Zidek, M.

    1976-01-01

    The principles are listed of nuclear reactor operation and the reactors are classified by neutron energy, fuel and moderator designs, purpose and type of moderator. The trend and the development of light-water reactor applications are described. The fundamental operating parameters of the WWER type reactors are indicated. The effect is discussed of neutron radiation on reactor structural materials. The characteristics are described of steel corrosion due to the contact of the steel with steam or sodium in the primary coolant circuit. The reasons for stress corrosion are given and the effects of radiation on corrosion are listed. The requirements and criteria are given for the choice of low-alloy steel for the manufacture of pressure vessels, volume compensators, steam generators, cooling conduits and containment. A survey is given of most frequently used steels for pressure vessels and of the mechanical and structural properties thereof. The basic requirements for the properties of steel used in the primary coolant circuit are as follows: sufficient strength in operating temperature, toughness, good weldability, resistance to corrosion and low brittleness following neutron irradiation. The materials are listed used for the components of light-water and breeder reactors. The production of corrosion-resistant steels is discussed with a view to raw materials, technology, steel-making processes, melting processes, induction furnace steel-making, and to selected special problems of the chemical composition of steels. The effects are mainly discussed of lead, bismuth and tin as well as of some other elements on hot working of high-alloy steels and on their structure. The problems of corrosion-resistant steel welding and of pressure vessel cladding are summed up. Also discussed is the question of the concept and safeguards of the safety of nuclear installation operation and a list is presented of most commonly used nondestructive materials testing methods. The current

  8. Martensitic Stainless Steels Low-temperature Nitriding: Dependence of Substrate Composition

    OpenAIRE

    Ferreira, Lauro Mariano; Brunatto, Silvio Francisco; Cardoso, Rodrigo Perito

    2015-01-01

    Low-temperature plasma assisted nitriding is a very promising technique to improve surface mechanical properties of stainless steels, keeping unaltered or even improving their surface corrosion resistance. During treatment, nitrogen diffuses into the steel surface, increasing its hardness and wear resistance. In the present work the nitriding process of different martensitic stainless steels was studied. As-quenched AISI 410, 410NiMo, 416 and 420 stainless steel samples were plasma nitrided a...

  9. Medium carbon vanadium steels for closed die forging

    International Nuclear Information System (INIS)

    Jeszensky, Gabor; Plaut, Ronald Lesley

    1993-01-01

    This work analyses the medium carbon micro alloyed vanadium potential for closed die forged production. The steels reach the mechanical resistance requests during cooling after forging, eliminating the subsequent thermal treatment. Those steels also present good fatigue resistance and machinability. The industrial scale experiments are also reported

  10. Engineering of rolled constructional microalloyed steel products

    International Nuclear Information System (INIS)

    Adamczyk, J.

    2003-01-01

    Flexibility of the microalloyed steels on manufacturing of products with high mechanical and technological properties at not exaggerated production costs, it caused of their application for different constructions and machines in many branches of economy. It is a reason of the big interest of this steel group and the improvement of metallurgical and technological processing. In the work the examples of applications of C-Mn microalloyed steels with V and N microadditions for production of long shape products of R p0.2 > 650 MPa and KCU2 > 57 Jcm -2 are presented. They are manufactured in the controlled rolling process. Moreover this work presents liquid metal treatment in ladlemann process and influence of ingots solidification conditions, controlled rolling of weldable plates with Nb, Ti, V and B microadditions which after quenching and tempering have R p0.2 > 870 MPa, KV -50 o C > 27 J and plastic strain ratio equals 1.2. This work also presents the energy saving rolling technology with controlled recrystallization (method of thermomechanical treatment) of improved Weldox 960 steel plates with Mb, Ti, V and B microadditions which have after high-temperature tempering R p0.2 > 100 MPa, KV -50 o C >90 J and plastic strain ratio is less than 1.2. The introduction of microalloyed constructional steels and the appropriate technology in the domestic industry will contribute to high-processed products with properties competitive to products manufactured in high-industrialized countries. Thanks to that it will be possible to increase the technical level as well as to reduce production costs and import. (author)

  11. Noise pollution in iron and steel industry

    International Nuclear Information System (INIS)

    Bisio, G.; Piromalli, W.; Acerbo, P.

    1999-01-01

    Iron and steel industry is characterized by high energy consumption and thus present remarkable problems from the point of view of noise pollution. The aims of this paper is to examine characteristic and acoustical emissions and immisions of some fundamentals iron and steel plants with several remarks on the possible measures to reduce noise pollution. For a large integrate iron and steel system, some surveys are shown with all devices running and, in addition, comparisons are made with other surveys when the main devices were out of service owing to great maintenance works [it

  12. Electrolytic plasma processing of steel surfaces

    International Nuclear Information System (INIS)

    Bejar, M.A; Araya, R.N; Baeza, B

    2006-01-01

    The thermo-chemical treatments of steels with plasma is normally carried out in low-pressure ionized gaseous atmospheres. Among the treatments used most often are: nitruration, carburization and boronized. A plasma can also generate at atmospheric pressure. One way to produce it is with an electrochemical cell that works at a relatively high inter-electrode voltage and under conditions of heavy gas generation. This type of plasma is known as electrolytic plasma. This work studies the feasibility of using electrolytic plasma for the surface processing of steels. Two processes were selected: boronized and nitruration., for the hardening of two types of steel: one with low carbon (1020) and one with low alloy (4140). In the case of the nitruration, the 1020 steel was first aluminized. The electrolytes were aqueous solutions of borax for the boronizing and urea for the nitruration. The electrolytic plasmas were classified qualitatively, in relation with their luminosity by low, medium and high intensity. The boronizing was carried out with low intensity plasmas for a period of one hour. The nitruration was performed with plasmas of different intensities and for period of a few minutes to half an hour. The test pieces processed by electrolytic plasma were characterized by micro-hardness tests and X-ray diffraction. The maximum surface hardnesses obtained for the 1020 and 4140 steels were the following: 300 and 700 HV for the boronizing, and 1650 and 1200 HV for the nitruration, respectively. The utilization of an electrolytic plasma permits the surface processing of steels, noticeably increasing their hardness. With this type of plasma some thermo-chemical surface treatments can be done very rapidly as well (CW)

  13. Stress corrosion cracking of stainless steel under deaerated high-temperature water. Influence of cold work and processing orientation

    International Nuclear Information System (INIS)

    Terachi, Takumi; Yamada, Takuyo; Chiba, Goro; Arioka, Koji

    2006-01-01

    The influence of cold work and processing orientation on the propagation of stress corrosion cracking (SCC) of stainless steel under hydrogenated high-temperature water was examined. It was shown that (1) the crack growth rates increased with heaviness of cold work, and (2) processing orientation affected crack growth rate with cracking direction. Crack growth rates showed anisotropy of T-L>>T-S>L-S, with T-S and L-S branches representing high shear stress direction. Geometric deformation of crystal grains due to cold work caused the anisotropy and shear stress also assisted the SCC propagation. (3) The step intervals of slip like patterns observed on intergranular facets increased cold work. (4) Nano-indentation hardness of the crack tip together with EBSD measurement indicated that the change of hardness due to crack propagation was less than 5% cold-work, even though the distance from the crack tip was 10μm. (author)

  14. Athermal kinetics in low alloy steels

    International Nuclear Information System (INIS)

    Leiva, Jorge A Vega; Valencia Morales, Eduardo; Villar Cociña, Ernesto; Hernández Ruiz, Jesús; Donis, Carlos

    2008-01-01

    Athermic analyses for the kinetic study of the reactions in the solid state are preferred because they consume much less experimental work time than the isothermal tests, and lead to more accurate calculations of the energies of activation of reactions that have occurred. In the present work are required conditions where you can apply the equation of speed of an athermal reaction in a low alloy in solid steel. From records of steel (AISI 1050) dilatometric triples were calculated kinetics (E, Ko, n) that characterize the reactions that occurred during the tempering of samples using different methods of iso conversion, one of which is a new modification of the method of Friedman. Also, has shown that during the formation of carbide Epsilon in the first stage of the tempering has occurred a saturation of sites, which validates the use of some methods. Finally, the orders of the reactions occurred during tempering of steel studied treatment are calculated.

  15. Rolling Contact Fatigue Performances of Carburized and High-C Nanostructured Bainitic Steels

    Directory of Open Access Journals (Sweden)

    Yanhui Wang

    2016-11-01

    Full Text Available In the present work, the nanostructured bainitic microstructures were obtained at the surfaces of a carburized steel and a high-C steel. The rolling contact fatigue (RCF performances of the two alloy steels with the same volume fraction of undissolved carbide were studied under lubrication. Results show that the RCF life of the carburized nanostructured bainitic steel is superior to that of the high-C nanostructured bainitic steel in spite of the chemical composition, phase constituent, plate thickness of bainitic ferrite, hardness, and residual compressive stress value of the contact surfaces of the two steels under roughly similar conditions. The excellent RCF performance of the carburized nanostructured bainitic steel is mainly attributed to the following reasons: finer carbide dispersion distribution in the top surface, the higher residual compressive stress values in the carburized layer, the deeper residual compressive stress layer, the higher work hardening ability, the larger amount of retained austenite transforming into martensite at the surface and the more stable untransformed retained austenite left in the top surface of the steel.

  16. Rolling Contact Fatigue Performances of Carburized and High-C Nanostructured Bainitic Steels.

    Science.gov (United States)

    Wang, Yanhui; Zhang, Fucheng; Yang, Zhinan; Lv, Bo; Zheng, Chunlei

    2016-11-25

    In the present work, the nanostructured bainitic microstructures were obtained at the surfaces of a carburized steel and a high-C steel. The rolling contact fatigue (RCF) performances of the two alloy steels with the same volume fraction of undissolved carbide were studied under lubrication. Results show that the RCF life of the carburized nanostructured bainitic steel is superior to that of the high-C nanostructured bainitic steel in spite of the chemical composition, phase constituent, plate thickness of bainitic ferrite, hardness, and residual compressive stress value of the contact surfaces of the two steels under roughly similar conditions. The excellent RCF performance of the carburized nanostructured bainitic steel is mainly attributed to the following reasons: finer carbide dispersion distribution in the top surface, the higher residual compressive stress values in the carburized layer, the deeper residual compressive stress layer, the higher work hardening ability, the larger amount of retained austenite transforming into martensite at the surface and the more stable untransformed retained austenite left in the top surface of the steel.

  17. Study of the performances of nano-case treatment cutting tools on carbon steel work material during turning operation

    Science.gov (United States)

    Afolalu, S. A.; Okokpujie, I. P.; Salawu, E. Y.; Abioye, A. A.; Abioye, O. P.; Ikumapayi, O. M.

    2018-04-01

    The degree of holding temperature and time play a major role in nano-case treatment of cutting tools which immensely contributed to its performance during machining operation. The objective of this research work is to carryout comparative study of performance of nano-case treatment tools developed using low and medium carbon steel as work piece. Turning operation was carried out under two different categories with specific work piece on universal lathe machine using HSS cutting tools 100 mm × 12mm × 12mm that has been nano-case treated under varying conditions of temperatures and timeof 800,850, 900, 950°C and 60, 90, 120 mins respectively. The turning parameters used in evaluating this experiment were cutting speed of 270, 380 and 560mm/min, feed rate of 0.15, 0.20 and 0.25 mm/min, depth of cut of 2mm, work piece diameter of 25mm and rake angle of 7° each at three levels. The results of comparative study of their performances revealed that the timespent in the machining of low carbon steel material at a minimum temperature and time of 800°C, 60 mins were1.50, 2.17 mins while at maximum temperature and time of 950°C, 120 mins were 1.19, 2.02 mins. It was also observed that at a corresponding constant speed of 270,380 and 560mm/min at higher temperature and time, a relative increased in the length of cut were observed. Critical observation of the result showed that at higher case hardening temperature and time (950°C/120mins), the HSS cutting tool gave a better performance as lesser time was consumed during the turning operation.

  18. Inelastic properties evolution of alloy steels in martensitic and cold-worked states subjected to heat treatments up to 600/sup 0/C

    Energy Technology Data Exchange (ETDEWEB)

    Isore, A; Miyada, L T

    1975-05-01

    Two internal friction peaks were observed in a ball-bearing steel in the martensitic and cold-worked states, near 220 and 280/sup 0/C for a frequency of about 1,3 Hz. From peaks evolution by annealing up to 600/sup 0/C, it is possible to follow the decomposition stages of martensitic and recrystallization of cold-worked pearlite. Annealed martensite and cold worked pearlite have the same anelastic behaviour. From existing atomistic models, it is possible to interpret these peaks by dislocations-interstitial carbon and dislocations-carbides interactions.

  19. Corrosion behavior of sensitized duplex stainless steel.

    Science.gov (United States)

    Torres, F J; Panyayong, W; Rogers, W; Velasquez-Plata, D; Oshida, Y; Moore, B K

    1998-01-01

    The present work investigates the corrosion behavior of 2205 duplex stainless steel in 0.9% NaCl solution after various heat-treatments, and compares it to that of 316L austenitic stainless steel. Both stainless steels were heat-treated at 500, 650, and 800 degrees C in air for 1 h, followed by furnace cooling. Each heat-treated sample was examined for their microstructures and Vickers micro-hardness, and subjected to the X-ray diffraction for the phase identification. Using potentiostatic polarization method, each heat-treated sample was corrosion-tested in 37 degrees C 0.9% NaCl solution to estimate its corrosion rate. It was found that simulated sensitization showed an adverse influence on both steels, indicating that corrosion rates increased by increasing the sensitization temperatures.

  20. Stress corrosion cracking behavior of annealed and cold worked 316L stainless steel in supercritical water

    Energy Technology Data Exchange (ETDEWEB)

    Sáez-Maderuelo, A., E-mail: alberto.saez@ciemat.es; Gómez-Briceño, D.

    2016-10-15

    Highlights: • The alloy 316L is susceptible to stress corrosion cracking in supercritical water. • The susceptibility of alloy 316L increases with temperature and plastic deformation. • Dynamic strain ageing processes may be active in the material. - Abstract: The supercritical water reactor (SCWR) is one of the more promising designs considered by the Generation IV International Forum due to its high thermal efficiency and improving security. To build this reactor, standardized structural materials used in light water reactors (LWR), like austenitic stainless steels, have been proposed. These kind of materials have shown an optimum behavior to stress corrosion cracking (SCC) under LWR conditions except when they are cold worked. It is known that physicochemical properties of water change sharply with pressure and temperature inside of the supercritical region. Owing to this situation, there are several doubts about the behavior of candidate materials like austenitic stainless steel 316L to SCC in the SCWR conditions. In this work, alloy 316L was studied in deaerated SCW at two different temperatures (400 °C and 500 °C) and at 25 MPa in order to determine how changes in this variable influence the resistance of this material to SCC. The influence of plastic deformation in the behavior of alloy 316L to SCC in SCW was also studied at both temperatures. Results obtained from these tests have shown that alloy 316L is susceptible to SCC in supercritical water reactor conditions where the susceptibility of this alloy increases with temperature. Moreover, prior plastic deformation of 316L SS increased its susceptibility to environmental cracking in SCW.

  1. Behavior of stainless steels in pressurized water reactor primary circuits

    International Nuclear Information System (INIS)

    Féron, D.; Herms, E.; Tanguy, B.

    2012-01-01

    Stainless steels are widely used in primary circuits of pressurized water reactors (PWRs). Operating experience with the various grades of stainless steels over several decades of years has generally been excellent. Nevertheless, stress corrosion failures have been reported in few cases. Two main factors contributing to SCC susceptibility enhancement are investigated in this study: cold work and irradiation. Irradiation is involved in the stress corrosion cracking and corrosion of in-core reactor components in PWR environment. Irradiated assisted stress corrosion cracking (IASCC) is a complex and multi-physics phenomenon for which a predictive modeling able to describe initiation and/or propagation is not yet achieved. Experimentally, development of initiation smart tests and of in situ instrumentation, also in nuclear reactors, is an important axis in order to gain a better understanding of IASCC kinetics. A strong susceptibility for SCC of heavily cold worked austenitic stainless steels is evidenced in hydrogenated primary water typical of PWRs. It is shown that for a given cold-working procedure, SCC susceptibility of austenitic stainless steels materials increases with increasing cold-work. Results have shown also strong influences of the cold work on the oxide layer composition and of the maximum stress on the time to fracture.

  2. Reinforcement steel corrosion in passive state and by carbonation: Consideration of galvanic currents and interface steel - concrete defaults

    International Nuclear Information System (INIS)

    Nasser, A.

    2010-01-01

    This thesis aims to study the durability of nuclear waste deep storage structures. The work carried out is essentially an experimental study, and focuses on the corrosion of steel in the passive state with aerated or non-aerated conditions on the one hand, and the corrosion of steel in carbonated concrete during the propagation phase on the other hand. Indeed, the pore solution of concrete in contact with the metal is alkaline (pH between 12 and 13). Under these conditions, steel reinforced concrete remains passive by forming a stable and protective oxide layer (corrosion of steel in the passive state). This passive layer limits the steel corrosion rate at very low values (negligible on a short life time) but not null. For the nuclear waste storage structures due to a very long life time (up to several hundred years), this low corrosion rate can become a risk. Therefore, it is necessary to study the evolution of the oxide layer growth over time. The objectives of the thesis are to study the influence of the steel-concrete interface quality on reinforcement corrosion in passive and active state, and the possible occurrence of galvanic corrosion currents between different reinforcement steel areas. (author)

  3. Influence of inclusions on the local corrosion in steels

    International Nuclear Information System (INIS)

    Grall, L.; Mahieu, C.

    1978-01-01

    A synthesis of the work relating to the influence of inclusions on the pitting corrosion of steels, shows that pitting mainly occurs preferentially at precipitate levels, particularly sulfur precipitates. However oxidized inclusions can also cause this condition which is found on austenitic steels as well as on slightly alloyed or non alloyed steels. The method of refining as well as the morphology of inclusions can also play a part in this [fr

  4. Ultrasonic guided wave for monitoring corrosion of steel bar

    Science.gov (United States)

    Liu, Xi; Qin, Lei; Huang, Bosheng

    2018-01-01

    Steel corrosion of reinforced concrete structures has become a serious problem all over the word. In this paper, the work aims at monitoring steel corrosion using ultrasonic guided wave (UGW). Ultrasonic guided wave monitoring is a dynamic and non-destructive testing technology. The advantages of ultrasonic guided wave monitoring for reinforcement corrosion are real-time, online and continuous. In addition, it can judge the different stages of steel bar corrosion, which achieved non-destructive detection.

  5. Preparation Femtosecond Laser Prevention for the Cold-Worked Stress Corrosion Crackings on Reactor Grade Low Carbon Stainless Steel

    CERN Document Server

    John Minehara, Eisuke

    2004-01-01

    We report here that the femtosecond lasers like low average power Ti:Sapphire lasers, the JAERI high average power free-electron laser and others could peel off and remove two stress corrosion cracking (SCC) origins of the cold-worked and the cracking susceptible material, and residual tensile stress in hardened and stretched surface of low-carbon stainless steel cubic samples for nuclear reactor internals as a proof of principle experiment except for the third origin of corrosive environment. Because a 143 °C and 43% MgCl2 hot solution SCC test was performed for the samples to simulate the cold-worked SCC phenomena of the internals to show no crack at the laser-peered off strip on the cold-worked side and ten-thousands of cracks at the non-peeled off on the same side, it has been successfully demonstrated that the femtosecond lasers could clearly remove the two SCC origins and could resultantly prevent the cold-worked SCC.

  6. Rolling Contact Fatigue Performances of Carburized and High-C Nanostructured Bainitic Steels

    OpenAIRE

    Wang, Yanhui; Zhang, Fucheng; Yang, Zhinan; Lv, Bo; Zheng, Chunlei

    2016-01-01

    In the present work, the nanostructured bainitic microstructures were obtained at the surfaces of a carburized steel and a high-C steel. The rolling contact fatigue (RCF) performances of the two alloy steels with the same volume fraction of undissolved carbide were studied under lubrication. Results show that the RCF life of the carburized nanostructured bainitic steel is superior to that of the high-C nanostructured bainitic steel in spite of the chemical composition, phase constituent, plat...

  7. Low-temperature creep of austenitic stainless steels

    Science.gov (United States)

    Reed, R. P.; Walsh, R. P.

    2017-09-01

    Plastic deformation under constant load (creep) in austenitic stainless steels has been measured at temperatures ranging from 4 K to room temperature. Low-temperature creep data taken from past and unreported austenitic stainless steel studies are analyzed and reviewed. Creep at cryogenic temperatures of common austenitic steels, such as AISI 304, 310 316, and nitrogen-strengthened steels, such as 304HN and 3116LN, are included. Analyses suggests that logarithmic creep (creep strain dependent on the log of test time) best describe austenitic stainless steel behavior in the secondary creep stage and that the slope of creep strain versus log time is dependent on the applied stress/yield strength ratio. The role of cold work, strain-induced martensitic transformations, and stacking fault energy on low-temperature creep behavior is discussed. The engineering significance of creep on cryogenic structures is discussed in terms of the total creep strain under constant load over their operational lifetime at allowable stress levels.

  8. Microstructure-property relationship in microalloyed high-strength steel welds

    International Nuclear Information System (INIS)

    Zhang, Lei

    2017-01-01

    High-strength steels are favoured materials in the industry for production of safe and sustainable structures. The main technology used for joining the components of such steel is fusion welding. Steel alloy design concepts combined with advanced processing technologies have been extensively investigated during the development of High-Strength Low-Alloy (HSLA) steels. However, very few studies have addressed the issue of how various alloy designs, even with limited microalloy addition, can influence the properties of high-strength steel welds. In high-strength steel welding practices, the challenges regarding microstructure evolution and the resulting mechanical properties variation, are of great interest. The main focus is the debate regarding the role of microalloy elements on phase transformation and weld performance. Limited Heat Affected Zone (HAZ) softening and limited austenite grain coarsening are significant design essentials, but the primary goal is to ensure excellent toughness and tensile properties in the steel weld. To achieve this purpose, microalloy elements such as Ti, Nb, or V were intentionally added to modern high-strength steels. The focus of this work was to understand the mechanical properties of HSLA steels resulting from differences in alloy design after joining by modern welding processes. To begin, three microalloyed S690QL steels (Nb, Ti, and Ti+V addition) were investigated. Optical microscopy confirmed that similar mixtures of tempered bainite and martensite predominated the parent microstructure in the three steels, different types of coarse microalloy precipitates were also visible. These precipitates were analysed by using a thermodynamic-based software and then identified by Transmission Electron Microscopy (TEM). Results of mechanical testing revealed that all three steels performed above the standard toughness and tensile strength values, but with varied yielding phenomena. During the welding operation, each of the three steels

  9. Microstructure-property relationship in microalloyed high-strength steel welds

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Lei

    2017-04-01

    High-strength steels are favoured materials in the industry for production of safe and sustainable structures. The main technology used for joining the components of such steel is fusion welding. Steel alloy design concepts combined with advanced processing technologies have been extensively investigated during the development of High-Strength Low-Alloy (HSLA) steels. However, very few studies have addressed the issue of how various alloy designs, even with limited microalloy addition, can influence the properties of high-strength steel welds. In high-strength steel welding practices, the challenges regarding microstructure evolution and the resulting mechanical properties variation, are of great interest. The main focus is the debate regarding the role of microalloy elements on phase transformation and weld performance. Limited Heat Affected Zone (HAZ) softening and limited austenite grain coarsening are significant design essentials, but the primary goal is to ensure excellent toughness and tensile properties in the steel weld. To achieve this purpose, microalloy elements such as Ti, Nb, or V were intentionally added to modern high-strength steels. The focus of this work was to understand the mechanical properties of HSLA steels resulting from differences in alloy design after joining by modern welding processes. To begin, three microalloyed S690QL steels (Nb, Ti, and Ti+V addition) were investigated. Optical microscopy confirmed that similar mixtures of tempered bainite and martensite predominated the parent microstructure in the three steels, different types of coarse microalloy precipitates were also visible. These precipitates were analysed by using a thermodynamic-based software and then identified by Transmission Electron Microscopy (TEM). Results of mechanical testing revealed that all three steels performed above the standard toughness and tensile strength values, but with varied yielding phenomena. During the welding operation, each of the three steels

  10. Additive manufacturing for steels: a review

    Science.gov (United States)

    Zadi-Maad, A.; Rohib, R.; Irawan, A.

    2018-01-01

    Additive manufacturing (AM) of steels involves the layer by layer consolidation of powder or wire feedstock using a heating beam to form near net shape products. For the past decades, the AM technique reaches the maturation of both research grade and commercial production due to significant research work from academic, government and industrial research organization worldwide. AM process has been implemented to replace the conventional process of steel fabrication due to its potentially lower cost and flexibility manufacturing. This paper provides a review of previous research related to the AM methods followed by current challenges issues. The relationship between microstructure, mechanical properties, and process parameters will be discussed. Future trends and recommendation for further works are also provided.

  11. Semisolid forming of S48C steel grade

    Science.gov (United States)

    Plata, Gorka; Lozares, Jokin; Azpilgain, Zigor; Hurtado, Iñaki; Loizaga, Iñigo; Idoyaga, Zuriñe

    2017-10-01

    Steel production and component manufacturing industries have to face the challenge of globalization, trying to overcome the economic pressure to remain competitive. Moreover, the lightweighting trend of the latter years implies an even higher challenge to maintain the steel use. Therefore, advanced manufacturing processes will be the cornerstone. In this field, Semisolid forming (SSF) has demonstrated the capability of obtaining complex geometries and saving raw material and energy. Despite it is complicated the SSF of sound components, in Mondragon Unibertsitatea it has been successfully demonstrated the capability of producing strong enough automotive components with 42CrMo4 steel grade. In this work, we demonstrate the capability of SSF S48C steel grade with great mechanical properties.

  12. Corrosion protection of steel in ammonia/water heat pumps

    Science.gov (United States)

    Mansfeld, Florian B.; Sun, Zhaoli

    2003-10-14

    Corrosion of steel surfaces in a heat pump is inhibited by adding a rare earth metal salt to the heat pump's ammonia/water working fluid. In preferred embodiments, the rare earth metal salt includes cerium, and the steel surfaces are cerated to enhance the corrosion-inhibiting effects.

  13. Tensile flow and work-hardening behavior of a Ti-modified austenitic stainless steel

    International Nuclear Information System (INIS)

    Sivaprasad, P.V.; Venugopal, S.; Venkadesan, S.

    1997-01-01

    The flow-stress data of a 15Cr-15Ni-2.2Mo-Ti modified austenitic stainless steel in the temperature range 300 to 1,023 K was analyzed in terms of Ludwigson and Voce equations. The parameters of these equations were critically examined with respect to the effect of Ti/C ratio and test temperature. It was found that the Ludwigson equation described the flow behavior adequately up to the test temperature of 923 K, whereas the Voce equation could be employed in the full temperature range. The peaks/plateaus observed in the variation of these parameters as a function of temperature in the intermediate temperature range have been identified as one of the manifestations of dynamic strain aging (DSA). Also, the variation of these parameters with temperature clearly could bring out the different domains of DSA observed in this alloy. The work-hardening analysis of the flow-stress data revealed that in the DSA regime, the onset of stage III hardening is athermal

  14. A technique for predicting steel corrosion resistance

    Science.gov (United States)

    Novikov, V. F.; Sokolov, R. A.; Neradovskiy, D. F.; Muratov, K. R.

    2018-01-01

    Research works were carried out to develop a technique with the aim to increase the lifetime of steel items used in corrosive media. The possibility to monitor corrosion parameters of steel samples is analyzed on the basis of magnetic properties obtained by means of a magnetic structuroscope DIUS-1.15M designed by the Institute of Metal Physics of the Ural Branch of the Russian Academy of Sciences (IMP UB RAS).

  15. The optical metallography of some maraging steels

    International Nuclear Information System (INIS)

    Meller, E.; Pollock, J.T.A.

    1981-05-01

    The structural features of maraging steels, including those that impose limitations on strength and toughness, are briefly reviewed. Phase relationships in the iron-nickel matrix system are introduced which, in conjunction with alloy composition and heat treatment, allow the interpretation of microstructure. Details are presented of methods for revealing the microstructure of maraging steels; the prior austenite grain size following a variety of heat treatments is of special interest since excessive grain size can lead to poor ductility. These methods are illustrated with micrographs of the microstructures of MAR 350 and MAR 400 steels in the cast, solution-treated, aged and cold-worked states

  16. Aircraft Steels

    Science.gov (United States)

    2009-02-19

    component usage. PH 13-8Mo is a precipitation-hardenable martensitic stainless steel combining excellent corrosion resistance with strength. Custom 465 is...a martensitic , age-hardenable stainless steel capable of about 1,724 MPa (250 ksi) UTS when peak-aged (H900 condition). Especially, this steel can...NOTES 14. ABSTRACT Five high strength steels (4340, 300M, AerMet 100, Ferrium S53, and Hy-Tuf) and four stainless steels (High Nitrogen, 13

  17. Hot deformation and processing maps of K310 cold work tool steel

    International Nuclear Information System (INIS)

    Ezatpour, H.R.; Sajjadi, S.A.; Haddad-Sabzevar, M.; Ebrahimi, G.R.

    2012-01-01

    Highlights: ► The steady state stresses are related to strain rate and temperature. ► The study led to n DRX = 3.95 and Q DRX = 219.65 kJ/(mol K) and α = 1.2 × 10 −2 MPa −1 . ► The safe domain occurs in the region of 1000–1100 °C for a strain rate of 0.1 s −1 . - Abstract: Hot working response of cold work tool steel K310 was investigated by means of compression test at temperature range of 900–1100 °C. The equivalent strain rates used in these tests were 0.01, 0.1 and 1 s −1 , respectively in order to obtain the processing and stability maps of the studied material following the Dynamic Material Model. All the zones of flow instability were studied through scanning electron microscopy (SEM). The microstructure of the samples after deformation was then analyzed by light microscopy and the differences were compared together. The steady state stress obtained from the flow curves was related to strain rate (ε . ) and temperature (T) by means of the well known Zener–Holloman equation. A least square analysis of the data led to n = 3.95 and Q DRX = 219.65 kJ/mol and α = 1.2 × 10 −2 MPa −1 . Also, hardness results showed that by increasing strain from peak to steady state strain, hardness was decreased.

  18. Corrosion-resistant coating technique for oxide-dispersion-strengthened ferritic/martensitic steel

    International Nuclear Information System (INIS)

    Sakasegawa, Hideo; Tanigawa, Hiroyasu; Ando, Masami

    2014-01-01

    Oxide-dispersion-strengthened (ODS) steels are attractive materials for application as fuel cladding in fast reactors and first-wall material of fusion blanket. Recent studies have focused more on high-chromium ferritic (12-18 wt% Cr) ODS steels with attractive corrosion resistance properties. However, they have poor material workability, require complicated heat treatments for recrystallization, and possess anisotropic microstructures and mechanical properties. On the other hand, low-chromium ferritic/martensitic (8-9 wt% Cr) ODS steels have no such limitations; nonetheless, they have poor corrosion resistance properties. In our work, we developed a corrosion-resistant coating technique for a low-chromium ferritic/martensitic ODS steel. The ODS steel was coated with the 304 or 430 stainless steel, which has better corrosion resistances than the low-chromium ferritic/martensitic ODS steels. The 304 or 430 stainless steel was coated by changing the canning material from mild steel to stainless steel in the conventional material processing procedure for ODS steels. Microstructural observations and micro-hardness tests proved that the stainless steels were successfully coated without causing a deterioration in the mechanical property of the low-chromium ferritic/martensitic ODS steel. (author)

  19. Corrosion Protection of Steels by Conducting Polymer Coating

    Directory of Open Access Journals (Sweden)

    Toshiaki Ohtsuka

    2012-01-01

    Full Text Available The corrosion protection of steels by conducting polymer coating is reviewed. The conducting polymer such as polyaniline, polypyrrole, and polythiophen works as a strong oxidant to the steel, inducing the potential shift to the noble direction. The strongly oxidative conducting polymer facilitates the steel to be passivated. A bilayered PPy film was designed for the effective corrosion protection. It consisted of the inner layer in which phosphomolybdate ion, PMo12O3−40 (PMo, was doped and the outer layer in which dodecylsulfate ion (DoS was doped. The inner layer stabilized the passive oxide and the outer possessed anionic perm-selectivity to inhibit the aggressive anions such as chloride from penetrating through the PPy film to the substrate steel. By the bilayered PPy film, the steel was kept passive for about 200 h in 3.5% sodium chloride solution without formation of corrosion products.

  20. Features of residual stresses in duplex stainless steel butt welds

    Science.gov (United States)

    Um, Tae-Hwan; Lee, Chin-Hyung; Chang, Kyong-Ho; Nguyen Van Do, Vuong

    2018-04-01

    Duplex stainless steel finds increasing use as an alternative to austenitic stainless steel, particularly where chloride or sulphide stress corrosion cracking is of primary concern, due to the excellent combination of strength and corrosion resistance. During welding, duplex stainless steel does not create the same magnitude or distribution of weld-induced residual stresses as those in welded austenitic stainless steel due to the different physical and mechanical properties between them. In this work, an experimental study on the residual stresses in butt-welded duplex stainless steel is performed utilizing the layering technique to investigate the characteristics of residual stresses in the weldment. Three-dimensional thermos-mechanical-metallurgical finite element analysis is also performed to confirm the residual stress measurements.

  1. Welding of heterogeneous 12Kh2MFSR steels with the Mn-Cr-Si-Ni system

    International Nuclear Information System (INIS)

    Smirnov, A.N.; Belogolov, E.I.

    1978-01-01

    The process of welding pipes of the 12Kh2MFSR pearlitic steels and austenitic steels of the Mn-Cr-Si-Ni system was studied. The filler materials were selected, and the working capacity of welded joints was examined in ageing and cyclic heatings. The microhardness of steels was measured, and the ultimate strength of welded joints was determined. The following has been established: the composite joints of steels of the Mn-Cr-Si-Ni system and 12Kh2MFSR steel are advisable to be welded on a coating layer welded by the EhA395/9 electrodes on the surface of a pipe of the 12Kh2MFSR pearlitic steel; this guarantees the sufficient working capacity of welded joints

  2. Laser grooving of surface cracks on hot work tool steel

    Directory of Open Access Journals (Sweden)

    D. Klobčar

    2011-10-01

    Full Text Available The paper presents the analysis of laser grooving of 1.2343 tool steel hardened to 46 HRC. The effect of laser power and grooving speed on groove shape (i.e. depth and width, the material removal rate and the purity of produced groove as a measure of groove quality was investigated and analyzed using response surface methodology. Optimal parameters of laser grooving were found, which enables pure grooves suitable for laser welding.

  3. Machinability Evaluation in Hard Milling of AISI D2 Steel

    OpenAIRE

    Gaitonde, Vinayak Neelakanth; Karnik, Sulse Ramesh; Maciel, Caio Henrique Alves; Rubio, Juan Carlos Campos; Abrão, Alexandre Mendes

    2016-01-01

    Milling of hardened steel components provides considerable benefits in terms of reduced manufacturing cost and time compared to traditional machining. Temperature variation in milling is an important factor affecting the wear of cutting tools. The poor selection of milling parameters may cause excessive tool wear and increased work surface roughness. Hence, there is a need to study the machinability aspects during milling of hardened steel components. In the present work, influence of cutting...

  4. Ultrahigh Ductility, High-Carbon Martensitic Steel

    Science.gov (United States)

    Qin, Shengwei; Liu, Yu; Hao, Qingguo; Zuo, Xunwei; Rong, Yonghua; Chen, Nailu

    2016-10-01

    Based on the proposed design idea of the anti-transformation-induced plasticity effect, both the additions of the Nb element and pretreatment of the normalization process as a novel quenching-partitioning-tempering (Q-P-T) were designed for Fe-0.63C-1.52Mn-1.49Si-0.62Cr-0.036Nb hot-rolled steel. This high-carbon Q-P-T martensitic steel exhibits a tensile strength of 1890 MPa and elongation of 29 pct accompanied by the excellent product of tensile and elongation of 55 GPa pct. The origin of ultrahigh ductility for high-carbon Q-P-T martensitic steel is revealed from two aspects: one is the softening of martensitic matrix due to both the depletion of carbon in the matensitic matrix during the Q-P-T process by partitioning of carbon from supersaturated martensite to retained austenite and the reduction of the dislocation density in a martensitic matrix by dislocation absorption by retained austenite effect during deformation, which significantly enhances the deformation ability of martensitic matrix; another is the high mechanical stability of considerable carbon-enriched retained austenite, which effectively reduces the formation of brittle twin-type martensite. This work verifies the correctness of the design idea of the anti-TRIP effect and makes the third-generation advanced high-strength steels extend to the field of high-carbon steels from low- and medium-carbon steels.

  5. Testing new tribo-systems for sheet metal forming of advanced high strength steels and stainless steels

    DEFF Research Database (Denmark)

    Bay, Niels; Ceron, Ermanno

    2014-01-01

    of a methodology for off-line testing of new tribo-systems for advanced high strength steels and stainless steels. The methodology is presented and applied to an industrial case, where different tribo-systems are tested. A universal sheet tribotester has been developed, which can run automatically repetitive......Testing of new tribo-systems in sheet metal forming has become an important issue due to new legislation, which forces industry to replace current, hazardous lubricants. The present paper summarizes the work done in a recent PhD project at the Technical University of Denmark on the development...

  6. Stablization of Nanotwinned Microstructures in Stainless Steels Through Alloying and Microstructural Design

    Science.gov (United States)

    2013-08-23

    Effects of carbon content, deformation, and interfacial energetics on carbide precipitation and corrosion sensitization in 304 stainless steel , Acta...Alumina- Forming Austenitic Stainless Steels Strengthened by LAves Phase and MC Carbide Precipitates , Metallurgical and Materials Transactions A...nano- precipitate engineering---of nanotwinned stainless steels . This preliminary work has provided valuable insight into the mechanisms responsible

  7. Effect of Explosion Bulge Test Parameters on the Measurement of Deformation Resistance for Steel

    Science.gov (United States)

    2014-02-01

    solidification cracking in steels and stainless steels . He has also undertaken extensive work on improving the weld zone toughness of high strength steels ...Chatterjee and H. Bhadeshia, ‘TRIP-assisted steels : cracking of high carbon martensite ’, Journal of Materials Science and Technology, 2006, 22, pp. 645...649. [10] S. Chaatterjee and H.K.D.H. Bhadeshia, ‘Transformation induced plasticity assisted steels : stress or strain affected martensitic

  8. Effect of cold working on the aging and corrosion behavior of Fe-Mn-Al stainless steel

    International Nuclear Information System (INIS)

    Ghayad, I.M.; Girgis, N.N.; Ghanem, W.; Hamada, A.S.

    2004-01-01

    The cold working; aging process; and corrosion behavior of the Fe-Mn-Al stainless steel having a composition of Fe-29wt%Mn-3.5wt%Al-0.5wt%C were investigated. Three different groups of specimens of the alloy were subjected to different procedures of cold working and aging. The first group were cold worked then solution treated at 1100 deg. C for 24 hr, coded as CW+ST. The second group were cold worked, solution treated at 1100 deg. C for 24 hr then cold worked again, coded as CW+ST+CW. The third group were solution treated at 1100 deg. C for 24 hr then cold worked, coded as ST+CW. Subsequent aging treatments of the controlled-worked alloy showed age hardening similar to that reported for the solution-treated alloys. The strengthening of the experimental alloy due to the controlled-working and aging is discussed on the basis of microstructural observations and X-ray diffraction analysis. The corrosion behavior of the different groups of the alloy, CW+ST; CW+ST+CW; ST+CW, with their peak aged and over aged conditions has been examined in 3.5% NaCl solution. The electrochemical techniques, potentiodynamic polarization and Tafel plots were employed. All the alloy groups did not passivate in 3.5% NaCl solution and the major corrosion type observed was general corrosion. The peak aged and over aged of the CW+ST+CW exhibited higher corrosion rates due to the formation of ferrite phase that formed a galvanic couple with the austenitic matrix. (authors)

  9. Determination of Proper Austenitization Temperatures for Hot Stamping of AISI 4140 Steel

    Science.gov (United States)

    Samadian, Pedram; Parsa, Mohammad Habibi; Shakeri, Amid

    2014-04-01

    High strength steels are desirable materials for use in automobile bodies in order to reduce vehicle weight and increase the safety of car passengers, but steel grades with high strength commonly show poor formability. Recently, steels with controlled microstructures and compositions are used to gain adequate strength after hot stamping while maintaining good formability during processing. In this study, microstructure evolutions and changes in mechanical properties of AISI 4140 steel sheets resulting from the hot stamping process at different austenitization temperatures were investigated. To determine the proper austenitization temperatures, the results were compared with those of the cold-worked and cold-worked plus quench-tempered specimens. Comparisons showed that the austenitization temperatures of 1000 and 1100 °C are proper for hot stamping of 3-mm-thick AISI 4140 steel sheets due to the resultant martensitic microstructure which led to the yield and ultimate tensile strength of 1.3 and 2.1 GPa, respectively. Such conditions resulted in more favorable simultaneous strength and elongation than those of hot-stamped conventional boron steels.

  10. Photometric and emission-spectrometric determination of boron in steels

    International Nuclear Information System (INIS)

    Thierig, D.

    1982-01-01

    A method for the photometric determination of boron in unalloyed and alloyed steels is described, in which Curcumine is used as reagent. A separation of boron is not necessary. Limit of detection: 0.0003% B. The decomposition of boron nitride in the steel is achieved by heating the whole sample in fuming sulphuric acid/phosphoric acid. For the emission spectrometric investigation of solid steel samples and for the spectrochemical analysis of solutions with plasma excitation working parameters are given and possibilities of interferences are demonstrated. (orig.) [de

  11. Ferritic steels for French LMFBR steam generators

    International Nuclear Information System (INIS)

    Aubert, M.; Mathieu, B.; Petrequin, P.

    1983-06-01

    Austenitic stainless steels have been widely used in many components of the French LMFBR. Up to now, ferritic steels have not been considered for these components, mainly due to their relatively low creep properties. Some ferritic steels are usable when the maximum temperatures in service do not exceed about 530 0 C. It is the case of the steam generators of the Phenix plant, where the exchange tubes of the evaporator are made of 2,25% Cr-1% Mo steel, stabilized or not by addition of niobium. These ferritic alloys have worked successfully since the first steam production in October 1973. For the SuperPhenix power plant, an ''all austenitic stainless alloy'' apparatus has been chosen. However, for the future, ferritic alloys offer potential for use as alternative materials in the evaporators: low alloys steels type 2,25% Cr-1% Mo (exchange tubes, tube-sheets, shells), or at higher chromium content type 9% Cr-2% Mo NbV (exchange tubes) or 12M Cr-1% Mo-V (tube-sheets). Most of these steels have already an industrial background, and are widely used in similar applications. The various potential applications of these steels are reviewed with regards to the French LMFBR steam generators, indicating that some points need an effort of clarification, for instance the properties of the heterogeneous ferritic/austenitic weldments

  12. Effects of cold working ratio and stress intensity factor on intergranular stress corrosion cracking susceptibility of non-sensitized austenitic stainless steels in simulated BWR and PWR primary water

    International Nuclear Information System (INIS)

    Yaguchi, Seiji; Yonezawa, Toshio

    2012-01-01

    To evaluate the effects of cold working ratio, stress intensity factor and water chemistry on an IGSCC susceptibility of non-sensitized austenitic stainless steel, constant displacement DCB specimens were applied to SCC tests in simulated BWR and PWR primary water for the three types of austenitic stainless steels, Types 316L, 347 and 321. IGSCC was observed on the test specimens in simulated BWR and PWR primary water. The observed IGSCC was categorized into the following two types. The one is that the IGSCC observed on the same plane of the pre-fatigue crack plane, and the other is that the IGSCC observed on a plane perpendicular to the pre-fatigue crack plane. The later IGSCC fractured plane is parallel to the rolling plane of a cold rolled material. Two types of IGSCC fractured planes were changed according to the combination of the testing conditions (cold working ratio, stress intensity factor and simulated water). It seems to suggest that the most susceptible plane due to fabrication process of materials might play a significant role of IGSCC for non-sensitized cold worked austenitic stainless steels, especially, in simulated PWR primary water. Based upon evaluating on the reference crack growth rate (R-CGR) of the test specimens, the R-CGR seems to be mainly affected by cold working ratio. In case of simulated PWR primary water, it seems that the effect of metallurgical aspects dominates IGSCC susceptibility. (author)

  13. DEVELOPMENT OF THE DOPING MATRIX FOR CREATION OF THE BELORUSSIAN INSTRUMENTAL STEELS ON THE BASIS OF STEEL 70K(Y7A PRODUCED BY RUP “BMZ” (view and investigation

    Directory of Open Access Journals (Sweden)

    D. M. Kukuj

    2004-01-01

    Full Text Available Theoretical and practical aspects of production of the Belorussian instrumental steels on the base of the steel of type 70K are considered. The ways of working out of the alloy complex for receiving of the die steels in the conditions of RUP “BMZ” are shown.

  14. Method of making steel strapping and strip

    Energy Technology Data Exchange (ETDEWEB)

    Robert D. Reilly

    2000-02-16

    The technical progress obtained for this time frame consisted of the awarding of two contracts for determination of metallurgical parameters for heat treatment of strapping and strip which are unavailable from current technology and/or published data in this field. The two contractors were Bricmont, Inc. and the Department of Materials Science and Engineering at the Technological Institute of Northwestern University, Evanston, IL. Phase 1 of the two stage contract with Bricmont, Inc. which provided a computer analysis of the cooling rates of a typical range of thickness' of strapping was completed. This study was developed for the purpose of determining the time parameters for quenching low carbon steels to a martensitic microstructure within the time frame of the design of the proposed process. It also provides design criteria for cooling to ambient for the total process. This data is required for Phase 2 of the Bricmont proposal which completes the design and specifications of the total heat treating and cooling system for the process. This becomes the basis for developing the cost and space requirements for this component of the production line. The authors do not intend to award Phase 2 until the work done at Northwestern University discussed hereafter is completed. On or about May 1, 1999 a contract for a project entitled ``Effects of Steel Composition and Quench Rate on Microstructure and Mechanical Properties of Strapping'' to be performed at the Department of Materials Science and Engineering was awarded. The delay in initiating this project was due to the legal interpretation and final agreement of the intellectual provisions of the award by the author's attorneys, Northwestern's attorneys and the legal representative in the Chicago office of the DOE. The work to date includes rapid quenching of a number of different steel compositions and microstructure on an existing drop quench test apparatus. It was initially assumed that this

  15. Multicriteria Analysis of Assembling Buildings from Steel Frame Structures

    Science.gov (United States)

    Miniotaite, Ruta

    2017-10-01

    Steel frame structures are often used in the construction of public and industrial buildings. They are used for: all types of slope roofs; walls of newly-built public and industrial buildings; load bearing structures; roofs of renovated buildings. The process of assembling buildings from steel frame structures should be analysed as an integrated process influenced by such factors as construction materials and machinery used, the qualification level of construction workers, complexity of work, available finance. It is necessary to find a rational technological design solution for assembling buildings from steel frame structures by conducting a multiple criteria analysis. The analysis provides a possibility to evaluate the engineering considerations and find unequivocal solutions. The rational alternative of a complex process of assembling buildings from steel frame structures was found through multiple criteria analysis and multiple criteria evaluation. In multiple criteria evaluation of technological solutions for assembling buildings from steel frame structures by pairwise comparison method the criteria by significance are distributed as follows: durability is the most important criterion in the evaluation of alternatives; the price (EUR/unit of measurement) of a part of assembly process; construction workers’ qualification level (category); mechanization level of a part of assembling process (%), and complexity of assembling work (in points) are less important criteria.

  16. Optimizing Heat Treatment Process of Fe-13Cr-3Mo-3Ni Martensitic Stainless of Steel

    Science.gov (United States)

    Anwar, M. S.; Prifiharni, S.; Mabruri, E.

    2017-05-01

    The Fe-13Cr-3Mo-3Ni stainless steels are modified into martensitic stainless steels for steam turbine blades application. The working temperature of steam turbine was around 600 - 700 °C. The improvement properties of turbine blade material is necessary to maintain steam turbine work. The previous research revealed that it has corrosion resistance of Fe-13Cr-3Mo-3Ni which is better than 13Cr stainless steels in the chloride environment. In this work, the effect of heat treatment on microstructure and hardness of Fe-13Cr-3Mo-3Ni stainless steels has been studied. The steel was prepared by induction melting followed by hot forging. The steels were austenitized at 1000, 1050, and 1100 °C for 1 hour and were tempered at 600, 650, and 700 °C for 1 hour. The steels were then subjected to metallographic observation and hardness test of Rockwell C. The optimal heat treatment of Fe-13Cr-3Mo-3Ni was carried out austenitized in 1050 °C and tempered in 600 - 700 °C.

  17. X-ray fractography on fatigue fracture surface of high manganese austenitic steel

    International Nuclear Information System (INIS)

    Akita, Koichi; Misawa, Hiroshi; Kodama, Shotaro; Saito, Tetsuro.

    1997-01-01

    Fatigue tests were carried out under constant stress amplitude, using a non-magnetic high manganese Mn-Cr steel. X-ray fractography was applied on the fatigue fractured surface to investigate the relationship between stress intensity factor and residual stress or half-value breadth of the X-ray diffraction profile. The fatigue crack propagation rate of this non-magnetic Mn-Cr steel had the same tendency as in the ordinary structural ferritic steels. The relationship between stress intensity factor and the residual stress or half-value breadth of the steel was almost the same as that of the ferritic cyclic work hardening steels. No stress induced transformation was observed on the fracture surface, but the residual stress on the fractured surface was compressive in the high stress intensity factors range, which is typical in the cyclic work hardening steels. The half-value breadth on the fractured surface increased with increasing effective stress intensity factor range. The relationship between the half-value breadth and stress intensity factor range was represented by a linear line regardless of the stress ratio. Therefore, the acting stress intensity factor range at the time of fracture can be estimated from the half-value breadth. The depth of monotonic plastic zone was estimated from the distribution of half-value breadth beneath the fractured surface. The relationship between the maximum stress intensity factor and half-value breadth was expressed by the equation ω m α(K max /σ y ) 2 , where the value of α was 0.025. This is about one sixth of the value for ferritic steels, and the fact shows the severe work hardening occuring in the plastic zone in this manganese steel. (author)

  18. Stainless steel electrochemical behaviour - application to the decontamination of steel parts contaminated by tritium

    International Nuclear Information System (INIS)

    Bellanger, G.

    1991-01-01

    This purpose of this work is the study of an electrochemical decontamination process of stainless steel in which tritium is present on the surface of the metal, in the oxide layer and in the metal. We have first investigated the behaviour of the oxide layer. Then we have studied the hydrogen evolution, its diffusion and retrodiffusion in the metal. The results are applied to the decontamination of steel parts contamined by tritium. Part of the tritium can be eliminated by reducing the oxyde layer, which contains large amounts of tritium. However, it is more beneficial to electrolyse at the potential at which the H + ions are reduced. The hydrogen on the steel surface enters in the metal and displaces most of tritium located in the metallic layers near the surface. The tritium surface elimination rate is about 95%. The tritium eliminated through electrolysis is only a small fraction of all the tritium contained in the metal. However, according to conservation experiments of parts after electrolysis, it can be concluded that hydrogen, probably more strongly bound than tritium to steel, forms near the surface a barrier that prevents tritium retrodiffusion. Electrolysis appears as a satisfactory process for the surface decontamination of slightly tritiated steel parts. A decontamination automaton based on the preceding results is described using a pad electrolyser. This type of decontamination is little polluting, and the parts can be recycled after the in situ treatment [fr

  19. Development of nondestructive measurement of cold work rate, (2)

    International Nuclear Information System (INIS)

    Kamimura, Hideaki; Igarashi, Miyuki; Satoh, Masakazu; Miura, Makoto

    1978-01-01

    Cold-worked type 316 stainless steel will be used as fuel cladding material for the proto-type fast reactor MONJU. Cold work rate is an important parameter in swelling behavior of fuel cladding. It has been shown that austenitic stainless steel undergoes martensitic transformation during cold working. Nondestructive evaluation of cold work rate will be expected by measuring residual magnetism produced in the presence of martensitic phase when cold worked austenitic stainless steel is magnetized. In the previous work, the residual magnetism of cladding tubes of type 316 stainless steel was measured. The results have shown high degree of the correlation between residual magnetism and cold work rate. This paper reports the results of measurement on cold-rolled type 316 stainless steel plate samples. Dimensions of the specimens are 100 mm long and 3.5 and 7 mm wide. The apparatus and experimental procedures were similar to the previous work. Good agreement was found between the estimated cold work rate obtained in the previous work and that for cold rolled plate specimens. Measurement of residual magnetism in identical direction with magnetization showed smaller dispersion of data as compared with that in transverse direction. The residual magnetism near specimen surface hardly decreased when the surface of specimen was chemically removed. The reason for the comparative decrease in residual magnetism at 10% and 15% cold work rate is not clear. (Wakatsuki, Y.)

  20. Behaviour of Z phase in 9–12%Cr steels

    DEFF Research Database (Denmark)

    Danielsen, Hilmar Kjartansson; Hald, John

    2006-01-01

    The literature on the behaviour of modified Z phase Cr(V,Nb)N in creep resistant martensitic 9–12%Cr steels is briefly reviewed. Ten different 9–12%Cr steels were investigated after prolonged exposure at 600–660uC; the modified Z phase was found in all of them. In steels with high Cr content (11......–12%), Z phase precipitates much faster than in 9%Cr steels. Precipitation of Z phase is associated with dissolution of MX carbonitrides, and causes a breakdown in long term creep strength in 9–12%Cr steels. High Cr steels show creep instabilities accompanied with Z phase precipitation, whereas low Cr...... steels show good long term creep stability. A niobium free CrVN variant of the modified Z phase was observed for the first time during the course of this work. The solution temperature of the Cr(V,Nb)N and CrVN modified Z phases was found to be close to 800uC for 11–12%Cr steels, much lower than the 1200...

  1. Optimization of the process of steel strip perforation and nickel platting for the purpose of elimination of trichloroethylene from the cleaning process of perforated steel strip

    Directory of Open Access Journals (Sweden)

    Petrović Aleksandra B.

    2009-01-01

    Full Text Available In the production of pocket type electrodes for Ni-Cd batteries perforation of proper steel strips and then nickel platting of perforated steel strips were made. In the nickel platting process, the organic solvent, trichloroethylene, has previously been used for cleaning. Due to the carcinogenic nature of trichloroethylene and the many operations previously required during cleaning, it was considered to do cleaning of perforated steel strips without use of the mentioned organic solvent. In the purpose of elimination of trichloroethylene from the cleaning process of perforated steel strips, the tests of perforation of steel strips with use of oils of different viscosity were made. It was shown that there was no dysfunction during the work of the perforation plants, meaning there was no additional heating of the strips, deterring of the steel filings, nor excessive wearing of the perforation apparatus. The perforation percent was the same irrelevant of the viscosity of the used oil. Before being perforated using the oils with different viscosity, the nickel platting steel strips were cleaned in different degreasers (based on NaOH as well as on KOH. It was shown that efficient cleaning without the use of trichloroethylene is possible with the use of oil with smaller viscosity in the perforated steel strips process and the degreaser based on KOH in the cleaning process, before nickel platting. It also appeared that the alkali degreaser based on KOH was more efficient, bath corrections were made less often and the working period of the baths was longer, which all in summary means less quantity of chemicals needed for degreasing of perforated steel strips.

  2. Competences of Engineers in the Iron and Steel Industry

    Science.gov (United States)

    Kozhevnikov, A. V.

    2017-12-01

    The article presents the results of assessment of the professional performance of engineers working in the iron and steel industry. A competence-based profile of highly-qualified professionals has been built. The study of the competences of the iron and steel industry engineers has shown that their knowledge and skills may be mobilized to solve professional tasks.

  3. Thixoforming of Steels and Industrial Applications

    International Nuclear Information System (INIS)

    Ahmed, Rassili; Marc, Robelet; Regis, Bigot; Dirk, Fischer

    2007-01-01

    Thixoforming of steels becomes more and more investigated. Recent works show the economical potential of the process and lead to many industrial tests. In deed, compared to light metals, thixoformed steels open new markets and allow new designs of industrial parts taking into account, material and energy saving as well as industrial criteria such as parts quality and life.The Thixosteel consortium is developing new tools either in modelling, material study, assessment, parts design, adequate tools and equipments. Recent results and actual state of the art is presented and discussed

  4. Influence of heat treatment on corrosive resistance of concrete steels

    International Nuclear Information System (INIS)

    Woldan, A.; Suliga, I.; Kusinski, J.; Jazowy, R.

    1998-01-01

    The reinforcing bars are essential elements of ferro-concrete structures. During the building structure service the reinforcing bars should co-operate with surrounding concrete. Any bonding defects as well as corrosion induced strength reduction may result in construction failure. The reinforcing steel working environment is determined by concrete chemical and phase composition and surrounding environmental properties. The aggressive corrosive activity of the letter implies necessity of effective ways development to protect elements against corrosion. The effect of heat treatment, increased Si content in steel on corrosion resistance of reinforcing steel in concrete was studied in the current work. Corrosion tests and metallographic examinations proved a positive influence of hardening and Si enrichment on corrosion resistance of reinforcing bars in ferro-concrete structures. (author)

  5. Nuclear energy and the steel industry

    International Nuclear Information System (INIS)

    Barnes, R.S.

    1977-01-01

    Fossil fuels represent a large part of the cost of iron and steel making and their increasing cost has stimulated investigation of methods to reduce the use of fossil fuels in the steel industry. Various iron and steel making routes have been studied by the European Nuclear Steelmaking Club (ENSEC) and others to determine to what extent they could use energy derived from a nuclear reactor to reduce the amount of fossil fuel consumed. The most promising concept is a High-Temperature Gas-Cooled Nuclear Reactor heating helium to a temperature sufficient to steam reform hydrocarbons into reducing gases for the direct reduction of iron ores. It is proposed that the reactor/reformer complex should be separate from the direct-reduction plant/steelworks and should provide reducing gas by pipeline, not only to a number of steel works but to other industrial users. The composition of suitable reducing gases and the methods of producing them from various feedstocks are discussed. Highly industrialised countries with large steel and chemical industries have shown greatest interest in the concept, but those countries with large iron-ore reserves and growing direct capacity should consider the future value of the High-Temperature Gas-Cooled Reactor as a means of extending the life of their gas reserves. (author)

  6. Final Scientific Report - "Novel Steels for High Temperature Carburizing"

    Energy Technology Data Exchange (ETDEWEB)

    McKimpson, Marvin G.; Liu, Tianjun; Maniruzzaman, Md

    2012-07-27

    This program was undertaken to develop a microalloy-modified grade of standard carburizing steel that can successfully exploit the high temperature carburizing capabilities of current commercial low pressure (i.e. 'vacuum') carburizing systems. Such steels can lower the amount of energy required for commercial carburizing operations by reducing the time required for deep-case carburizing operations. The specific technical objective of the work was to demonstrate a carburizing steel composition capable of maintaining a prior austenite grain size no larger than ASTM grain size number 5 after exposure to simulated carburizing conditions of 1050 C for 8 hr. Such thermal exposure should be adequate for producing carburized case depths up to about 2 mm. Such carburizing steels are expected to be attractive for use across a wide range of industries, including the petroleum, chemical, forest products, automotive, mining and industrial equipment industries. They have potential for reducing energy usage during low pressure carburizing by more than 25%, as well as reducing cycle times and process costs substantially. They also have potential for reducing greenhouse gas emissions from existing low pressure carburizing furnaces by more than 25%. High temperature carburizing can be done in most modern low pressure carburizing systems with no additional capital investment. Accordingly, implementing this technology on carburizing furnaces will provide a return on investment significantly greater than 10%. If disseminated throughout the domestic carburizing community, the technology has potential for saving on the order of 23 to 34 trillion BTU/year in industrial energy usage. Under the program, two compositions of microalloyed, coarsening-resistant low alloy carburizing steels were developed, produced and evaluated. After vacuum annealing at 1050oC for 8 hrs and high pressure gas quenching, both steels exhibited a prior austenite ASTM grain size number of 5.0 or finer

  7. EAF smelting trials of waste-carbon briquettes at Avesta Works of Outokumpu Stainless AB for recycling oily mill scale sludge from stainless steel production

    Energy Technology Data Exchange (ETDEWEB)

    Yang Qixing; Bjoerkman, Bo [Div. of Process Metallurgy, Lulea Univ. of Tech., Lulea (Sweden); Holmberg, Nils [Raw Materials Handling, Avesta Works, Outokumpu Stainless AB, Avesta (Sweden)

    2009-06-15

    The EAF steel plant of Avesta Works, Outokumpu Stainless AB, has been used to perform smelting reduction trials of briquettes consisting of oily mill scale sludge, carbon and other wastes. A total of 7 briquette smelting trials were performed. The heats were processed smoothly smelting 3 t of briquettes or 3.4 mass-% of metal charges. The quantities of FeSi powder and O{sub 2} gas injected and electric energy supplied were increased to smelt briquettes of 6 t. No impacts were found on the analyses of the crude stainless steel tapped from the EAF during the trials. The results of the briquette smelting have been evaluated by referring to the data from the reference heats and results from earlier laboratory tests. The recovery of Cr, Ni and Fe elements from the briquettes was nearly complete and was found to occur mainly through carbon reduction. The slag masses were not increased in three trials as compared with the reference heats. There were moderate increases in the slag masses in four trial heats. The increases were, nevertheless, lower by 52-69% than the slag masses generated by Si-reduction of the briquette oxides. Afterwards, by referring results from the present trials, waste-carbon briquettes amounting to 1-3 t were smelted very smoothly in many of the EAF heats at Avesta Works to recycle the oily mill scale sludge and other wastes from stainless steel production. (orig.)

  8. High-pressure stainless steel active membrane microvalves

    International Nuclear Information System (INIS)

    Sharma, G; Svensson, S; Ogden, S; Klintberg, L; Hjort, K

    2011-01-01

    In this work, high-pressure membrane microvalves have been designed, manufactured and evaluated. The valves were able to withstand back-pressures of 200 bar with a response time of less than 0.6 s. These stainless steel valves, manufactured with back-end batch production, utilize the large volume expansion coupled to the solid–liquid phase transition in paraffin wax. When membrane materials were evaluated, parylene coated stainless steel was found to be the best choice as compared to polydimethylsiloxane and polyimide. Also, the influence of the orifice placement and diameter is included in this work. If the orifice is placed too close to the rim of the membrane, the valve can stay sealed even after turning the power off, and the valve will not open until the pressure in the system is released. The developed steel valves, evaluated for both water and air, provide excellent properties in terms of mechanical stability, ease of fabrication, and low cost. Possible applications include sampling at high pressures, chemical microreactors, high performance liquid chromatography, pneumatics, and hydraulics

  9. Sustainable Steel Carburization by Using Snack Packaging Plastic Waste as Carbon Resources

    Directory of Open Access Journals (Sweden)

    Songyan Yin

    2018-01-01

    Full Text Available In recent years, the research regarding waste conversion to resources technology has attracted growing attention with the continued increase of waste accumulation issues and rapid depletion of natural resources. However, the study, with respect to utilizing plastics waste as carbon resources in the metals industry, is still limited. In this work, an environmentally friendly approach to utilize snack packaging plastic waste as a valuable carbon resources for steel carburization is investigated. At high temperature, plastic waste could be subject to pyrolytic gasification and decompose into small molecular hydrocarbon gaseous products which have the potential to be used as carburization agents for steel. When heating some snack packaging plastic waste and a steel sample together at the carburization temperature, a considerable amount of carbon-rich reducing gases, like methane, could be liberated from the plastic waste and absorbed by the steel sample as a carbon precursor for carburization. The resulting carburization effect on steel was investigated by optical microscopy, scanning electron microscopy, electron probe microanalyzer, and X-ray photoelectron spectrometer techniques. These investigation results all showed that snack packaging plastic waste could work effectively as a valuable carbon resource for steel carburization leading to a significant increase of surface carbon content and the corresponding microstructure evolution in steel.

  10. Rolling contact fatigue of low hardness steel for slewing ring application

    Science.gov (United States)

    Knuth, Jason A.

    This thesis discusses the rolling contact fatigue of steel utilized in anti-friction bearings, also referred to as slewing bearings. These slewing bearings are utilized in cranes, excavators, wind turbines and other similar applications. Five materials composed of two different material types were tested. The two material types were high carbon steel and medium carbon alloy steel. The test specimens were processed from forged rolled rings. Two machines were evaluated a ZF-RCF and 3-Ball test machine. The evaluation was to determine which machine can best simulate the application in which the slewing bearing is utilized. Initially, each specimen will be pretested to determine the appropriate testing direction from within the forged rolled rings. Pretesting is needed in order to establish consistent failure modes between samples. The primary goal of the test is to understand the life differences and failure modes between high carbon steel and medium carbon alloy steel. The high carbon steel ring was cut into two sections, one of which was stress relieved and the other was quenched and tempered. The medium carbon alloy steel was cut into three sections, all of which were quenched and tempered to different hardness levels. The test program was dynamically adjusted based upon the previous sample's life and load. An S-N curve was then established from the 5 materials tested at two target loads. The samples were run until the first sign of a crack was detected by an eddy current. At the completion of the rolling contact test, select sample's microstructure was evaluated for crack initiation location. The selected samples were divided into four groups which represent different maximum shear stress levels. These samples displayed indications of material deformation in which the high carbon steel experienced an increased amount of cold work when compared to medium carbon alloy steel. The life of the high carbon steel was nearly equivalent to the expected life of the medium

  11. Tensile Fracture Behavior of 316L Austenitic Stainless Steel Manufactured by Hot Isostatic Pressing

    Science.gov (United States)

    Cooper, A. J.; Brayshaw, W. J.; Sherry, A. H.

    2018-02-01

    Herein we investigate how the oxygen content in hot isostatically pressed (HIP'd) 316L stainless steel affects the mechanical properties and tensile fracture behavior. This work follows on from previous studies, which aimed to understand the effect of oxygen content on the Charpy impact toughness of HIP'd steel. We expand on the work by performing room-temperature tensile testing on different heats of 316L stainless steel, which contain different levels of interstitial elements (carbon and nitrogen) as well as oxygen in the bulk material. Throughout the work we repeat the experiments on conventionally forged 316L steel as a reference material. The analysis of the work indicates that oxygen does not contribute to a measureable solution strengthening mechanism, as is the case with carbon and nitrogen in austenitic stainless steels (Werner in Mater Sci Eng A 101:93-98, 1988). Neither does oxygen, in the form of oxide inclusions, contribute to precipitation hardening due to the size and spacing of particles. However, the oxide particles do influence fracture behavior; fractography of the failed tension test specimens indicates that the average ductile dimple size is related to the oxygen content in the bulk material, the results of which support an on-going hypothesis relating oxygen content in HIP'd steels to their fracture mechanisms by providing additional sites for the initiation of ductile damage in the form of voids.

  12. Effect of unit size on thermal fatigue behavior of hot work steel repaired by a biomimetic laser remelting process

    Science.gov (United States)

    Cong, Dalong; Li, Zhongsheng; He, Qingbing; Chen, Dajun; Chen, Hanbin; Yang, Jiuzhou; Zhang, Peng; Zhou, Hong

    2018-01-01

    AISI H13 hot work steel with fatigue cracks was repaired by a biomimetic laser remelting (BLR) process in the form of lattice units with different sizes. Detailed microstructural studies and microhardness tests were carried out on the units. Studies revealed a mixed microstructure containing martensite, retained austenite and carbide particles with ultrafine grain size in units. BLR samples with defect-free units exhibited superior thermal fatigue resistance due to microstructure strengthening, and mechanisms of crack tip blunting and blocking. In addition, effects of unit size on thermal fatigue resistance of BLR samples were discussed.

  13. Development of laser cutting method for stainless steel liner

    International Nuclear Information System (INIS)

    Ishihara, Satoshi; Takahata, Masato; Wignarajah, Sivakumaran; Kamata, Hirofumi

    2007-01-01

    The present work is an attempt to develop a laser cutting method for cutting and removing stainless steel liners from concrete walls and floors in nuclear facilities. The effect of basic laser cutting parameters such as energy, cutting speed, assist gas flow etc. were first studied through cutting experiments on mock-up concrete specimens lined with 3mm thick stainless steel sheets using a 1kW Nd:YAG laser. These initial studies were followed by further studies on the effect of unevenness of the liner surface and on a new method of confining contamination during the cutting process using a sliding evacuation hood attached to the laser cutting head. The results showed that laser cutting is superior to other conventional cutting methods from the point of view of safety from radioactivity and work efficiency when cutting contaminated stainless steel liners. (author)

  14. THE INFLUENCE OF POSTHEAT TREATMENT ON FERRITE REDISTRIBUTION IN DUPLEX STEELS ELECTRON BEAM WELDS

    OpenAIRE

    Zita Iždinská; František Kolenič

    2009-01-01

    The duplex stainless steel is two-phase steel with the structure composed of austenite and ferrite with optimum austenite/ferrite proportion 50%. At present, classical arc processes for welding duplex steels are generally regarded as acceptable. On the other hand electron and laser beam welding is up to now considered less suitable for welding duplex steels. The submitted work presents the results of testing various thermal conditions at welding duplex stainless steel with electron beam. It w...

  15. Utilization of FEM model for steel microstructure determination

    Science.gov (United States)

    Kešner, A.; Chotěborský, R.; Linda, M.; Hromasová, M.

    2018-02-01

    Agricultural tools which are used in soil processing, they are worn by abrasive wear mechanism cases by hard minerals particles in the soil. The wear rate is influenced by mechanical characterization of tools material and wear rate is influenced also by soil mineral particle contents. Mechanical properties of steel can be affected by a technology of heat treatment that it leads to a different microstructures. Experimental work how to do it is very expensive and thanks to numerical methods like FEM we can assumed microstructure at low cost but each of numerical model is necessary to be verified. The aim of this work has shown a procedure of prediction microstructure of steel for agricultural tools. The material characterizations of 51CrV4 grade steel were used for numerical simulation like TTT diagram, heat capacity, heat conduction and other physical properties of material. A relationship between predicted microstructure by FEM and real microstructure after heat treatment shows a good correlation.

  16. Evaluation of workability and strength of green concrete using waste steel scrap

    Science.gov (United States)

    Neeraja, D.; Arshad, Shaik Mohammed; Nawaz Nadaf, Alisha K.; Reddy, Mani Kumar

    2017-11-01

    This project works on the study of workability and mechanical properties of concrete using waste steel scrap from the lathe industry. Lathe industries produce waste steel scrap from the lathe machines. In this study, an attempt is made to use this waste in concrete, as accumulation of waste steel scrap cause disposal problem. Tests like compressive test, split tensile test, NDT test (UPV test) were conducted to determine the impact of steel scrap in concrete. The percentages of steel scrap considered in the study were 0%, 0.5%, 1%, 1.5%, and 2% respectively by volume of concrete, 7 day, 28 days test were conducted to find out strength of steel scrap concrete. It is observed that split tensile strength of steel scrap concrete is increased slightly. Split tensile strength of Steel scrap concrete is found to be maximum with volume fraction of 2.0% steel scrap. The steel scrap gives good result in split tensile strength of concrete. From the study concluded that steel scrap can be used in concrete to reduce brittleness of concrete to some extent.

  17. Optimum design of steel structures

    CERN Document Server

    Farkas, József

    2013-01-01

    This book helps designers and manufacturers to select and develop the most suitable and competitive steel structures, which are safe, fit for production and economic. An optimum design system is used to find the best characteristics of structural models, which guarantee the fulfilment of design and fabrication requirements and minimize the cost function. Realistic numerical models are used as main components of industrial steel structures. Chapter 1 containts some experiences with the optimum design of steel structures Chapter 2 treats some newer mathematical optimization methods. Chapter 3 gives formulae for fabrication times and costs. Chapters 4 deals with beams and columns. Summarizes the Eurocode rules for design. Chapter 5 deals with the design of tubular trusses. Chapter 6 gives the design of frame structures and fire-resistant design rules for a frame. In Chapters 7 some minimum cost design problems of stiffened and cellular plates and shells are worked out for cases of different stiffenings and loads...

  18. FATIGUE BEHAVIOR OF HOT-ROLLED STEEL INTENDED FOR COLD FORMING

    Directory of Open Access Journals (Sweden)

    Gejza Rosenberg

    2011-07-01

    Full Text Available In the work, there are presented measured tension and fatigue properties of eight low-carbon steels moulded in form of 20 kg ingots that were processed by controlled regime of rolling /cooling and then exposed to simulated effect of two coiling temperatures. The experimental results presented in the work show, that steels with ferrite-martensite or ferrite-bainitic microstructure have in comparison to ferrite-pearlitic or ferrite-carbidic microstructure better strength-plastic properties, but worse resistance to cyclic loading.

  19. Production of Austenitic Steel for the LHC Superconducting Dipole Magnets

    CERN Document Server

    Bertinelli, F; Komori, T; Peiro, G; Rossi, L

    2006-01-01

    The austenitic-steel collars are an important component of the LHC dipole magnets, operating at cryogenic temperature under high mechanical stress. The required steel, known as YUS 130S, has been specifically developed for this application by Nippon Steel Corporation (NSC), who was awarded a CERN contract in 1999 for the supply of 11 500 tonnes. In 2005 - after six years of work - the contract is being successfully completed, with final production being ensured since October 2003 by Nippon Steel & Sumikin Stainless Steel Corporation (NSSC). The paper describes the steel properties, its manufacturing and quality control process, organization of production, logistics and contract follow-up. Extensive statistics have been collected relating to mechanical, physical and technological parameters. Specific attention is dedicated to measurements of magnetic permeability performed at cryogenic temperatures by CERN, the equipment used and statistical results. Reference is also made to the resulting precision of the...

  20. Microstructural characterization of cermet-steel interface in rock drilling tool

    International Nuclear Information System (INIS)

    Ybarra, L.A.C.; Molisani, A.L.; Yoshimura, H.N.

    2010-01-01

    Rock drilling tools basically present a WC cermet bonded to a steel shank. The interface cermet-steel plays fundamental role during drilling operation, since the fracture of this interface is the main failure mode of the tools. In this work, the microstructure of this interface in crown samples (type A), prepared in an industrial like process, was evaluated. In this process, a WC-containing powder was infiltrated with a copper alloy at 1100 deg C in a graphite mold previously mounted with a 1020 steel tube. The powder was characterized by XRD analysis and the cross-section microstructure of cermet-steel was analyzed using SEM-EDS. It was observed that Ni and small amount of Cu from cermet matrix diffused into the superficial region of the steel, and the Cu alloy dissolved and penetrated along the steel grain boundaries, resulting in good metallurgical bonding of the interface.(author)

  1. High temperature tensile properties of 316 stainless steel implanted with helium

    International Nuclear Information System (INIS)

    Hasegawa, Akira; Yamamoto, Norikazu; Shiraishi, Haruki

    1993-01-01

    Helium embrittlement is one of the problems in structural materials for fusion reactors. Recently, martensitic steels have been developed which have a good resistance to high-temperature helium embrittlement, but the mechanism has not yet been clarified. In this paper, tensile behaviors of helium implanted austenitic stainless steels, which are sensitive to the helium embrittlement, were studied and compared with those of martensitic steels under the same experimental conditions, and the effect of microstructure on helium embrittlement was discussed. Helium was implanted by 300 appm at 573-623 K to miniature tensile speciments of 316 austenitic steels using a cyclotron accelerator. Solution annealed (316SA) and 20% cold worked (316CW) specimens were used. Post-implantation tensile tests were carried out at 573, 873 and 973 K. Yield stress at 573 K increased with the helium implantation in 316SA and 316CW, but the yield stress changes of 316SA at 873 and 973 K were different from that of 316CW. Black-dots were observed in the as-implanted specimen and bubbles were observed in the speciments tensile-tested at 873 and 973 K. Intergranular fracture was observed at only 973 K in both of the 316SA and 316CW specimens. Therefore, cold work did not suppress the high-temperature helium embrittlement under this experimental condition. The difference in the influence of helium on type 316 steel and 9Cr martensitic steels were discussed. Test temperature change of reduction in are showed clearly that helium embrittlement did not occur in 9Cr martensitic steels but occurred in 316 austenitic steels. Fine microstructures of 9Cr martensitic steels should suppress helium embrittlement at high temperatures. (author)

  2. Development of low-chromium, chromium-tungsten steels for fusion

    International Nuclear Information System (INIS)

    Klueh, R.L.; Alexander, D.J.; Kenik, E.A.

    1995-01-01

    High-chromium (9-12% Cr) Cr-Mo and Cr-W ferritic steels are favored as candidates for fusion applications. In early work to develop reduced-activation steels, an Fe-2.25Cr-2W-0.25V-0.1C steel (designated 2.25Cr-2WV) had better strength than an Fe-9Cr-2W-0.25V-0.07Ta-0.1C (9Cr-2WVTa) steel (compositions are in weight percent). However, the 2.25Cr-2WV had poor impact properties, as determined by the ductile-brittle transition temperature and upper-shelf energy of subsize Charpy impact specimens. Because low-chromium steels have some advantages over high-chromium steels, a program to develop low-chromium steels is in progress. Microstructural analysis indicated that the reason for the inferior impact toughness of the 2.25Cr-2WV was the granular bainite obtained when the steel was normalized. Properties can be improved by developing an acicular bainite microstructure by increasing the cooling rate after austenitization. Alternatively, acicular bainite can be promoted by increasing the hardenability. Hardenability was changed by adding small amounts of boron and additional chromium to the 2.25Cr-2WV composition. A combination of B, Cr, and Ta additions resulted in low-chromium reduced-activation steels with mechanical properties comparable to those of 9Cr-2WVTa. (orig.)

  3. Selective oxidation of dual phase steel after annealing at different dew points

    Science.gov (United States)

    Lins, Vanessa de Freitas Cunha; Madeira, Laureanny; Vilela, Jose Mario Carneiro; Andrade, Margareth Spangler; Buono, Vicente Tadeu Lopes; Guimarães, Juliana Porto; Alvarenga, Evandro de Azevedo

    2011-04-01

    Hot galvanized steels have been extensively used in the automotive industry. Selective oxidation on the steel surface affects the wettability of zinc on steel and the grain orientation of inhibition layer (Fe-Al-Zn alloy) and reduces the iron diffusion to the zinc layer. The aim of this work is to identify and quantify selective oxidation on the surface of a dual phase steel, and an experimental steel with a lower content of manganese, annealed at different dew points. The techniques employed were atomic force microscopy, X-ray photoelectron spectroscopy, and glow discharge optical emission spectroscopy. External selective oxidation was observed for phosphorus on steel surface annealed at 0 °C dp, and for manganese, silicon, and aluminum at a lower dew point. The concentration of manganese was higher on the dual phase steel surface than on the surface of the experimental steel. The concentration of molybdenum on the surface of both steels increased as the depth increased.

  4. Fusion welding of borated stainless steels

    International Nuclear Information System (INIS)

    Robino, C.V.; Cieslak, M.J.

    1993-01-01

    Borated austenitic stainless steels have been developed for use in the nuclear industry where storage, transport, and reprocessing of nuclear materials are required. The objective of this work is to develop appropriate joining technology for borated stainless steels based upon understanding the response of these materials to thermal processing involving melting. This understanding is being developed through the application of physical metallurgy techniques to determine the evolution of microstructure and mechanical properties within the various regions of the HAZ. Initial investigations include development of the kinetics of boride coarsening in the solid-state region of HAZ and the effect of boride coarsening on the impact properties of this region of the weld zone. Microstructures of the borated stainless steels, their response to high temperature isothermal heat treatments, and the implications of these heat treatments with respect to welding behavior will be presented

  5. Laser beam welding of new ultra-high strength and supra-ductile steels

    Science.gov (United States)

    Dahmen, Martin

    2015-03-01

    Ultra-high strength and supra-ductile are entering fields of new applications. Those materials are excellent candidates for modern light-weight construction and functional integration. As ultra-high strength steels the stainless martensitic grade 1.4034 and the bainitic steel UNS 53835 are investigated. For the supra-ductile steels stand two high austenitic steels with 18 and 28 % manganese. As there are no processing windows an approach from the metallurgical base on is required. Adjusting the weld microstructure the Q+P and the QT steels require weld heat treatment. The HSD steel is weldable without. Due to their applications the ultra-high strength steels are welded in as-rolled and strengthened condition. Also the reaction of the weld on hot stamping is reflected for the martensitic grades. The supra-ductile steels are welded as solution annealed and work hardened by 50%. The results show the general suitability for laser beam welding.

  6. Analyse and research of nonmetallic inclusions for steel 100Cr6

    Directory of Open Access Journals (Sweden)

    I. Vitez

    2009-01-01

    Full Text Available Steel 100Cr6 belongs to a group of hardened steels, which are applicable for production of rolling element parts. Because of specific working conditions, a proper chemical composition is required with a minimum content of nonmetallic inclusion. In this paper, the research results of presence the nonmetallic inclusions and their chemical composition are presented for the steel produced in vacuum and open induction electric furnace and their influence on the prescribed properties for this steel. The optical and scanning electronic microscope are used to identify presence and the chemical compositions of nonmetallic inclusions.

  7. On rolling of alloyed steels on the continuous light-section mill 250

    International Nuclear Information System (INIS)

    Grigor'ev, V.K.; Antipov, V.F.; Zamotin, V.M.; Kuznetsov, Yu.M.

    1976-01-01

    Using the method of computed ratios, the expected loads (torques) have been calculated in the rolling of alloyed steels on the light-section mill 250 of the Chelyabinsk metallurgical works. The deviation of the computed torques from those measured for steels 35GS and St5ps does not exceed -6%. Data are given on changes in torques during the rolling of alloyed steels in the different stands as compared with the actual data for the rolling of ordinary steel. Calculations show, and experimental data confirm, that, according to the torque value, it is possible to roll alloyed steels of sufficiently wide assortment on mill 250

  8. Microstructural investigations of fast reactor irradiated austenitic and ferritic-martensitic stainless steel fuel cladding

    International Nuclear Information System (INIS)

    Agueev, V.S.; Medvedeva, E.A.; Mitrofanova, N.M.; Romanueev, V.V.; Tselishev, A.V.

    1992-01-01

    Electron microscopy has been used to characterize the microstructural changes induced in advanced fast reactor fuel claddings fabricated from Cr16Ni15Mo3NbB and Cr16Ni15Mo2Mn2TiVB austenitic stainless steels in the cold worked condition and Cr13Mo2NbVB ferritic -martensitic steel following irradiation in the BOR-60, BN-350 and BN-600 fast reactors. The data are compared with the results obtained from a typical austenitic commercial cladding material, Cr16Ni15Mo3Nb, in the cold worked condition. The results reveal a beneficial effect of boron and other alloying elements in reducing void swelling in 16Cr-15Ni type austenitic steels. The high resistance of ferritic-martensitic steels to void swelling has been confirmed in the Cr13Mo2NbVB steel. (author)

  9. Thermal creep properties of alloy D9 stainless steel and 316 stainless steel fuel clad tubes

    International Nuclear Information System (INIS)

    Latha, S.; Mathew, M.D.; Parameswaran, P.; Bhanu Sankara Rao, K.; Mannan, S.L.

    2008-01-01

    Uniaxial thermal creep rupture properties of 20% cold worked alloy D9 stainless steel (alloy D9 SS) fuel clad tubes for fast breeder reactors have been evaluated at 973 K in the stress range 125-250 MPa. The rupture lives were in the range 90-8100 h. The results are compared with the properties of 20% cold worked type 316 stainless steel (316 SS) clad tubes. Alloy D9 SS were found to have higher creep rupture strengths, lower creep rates and lower rupture ductility than 316 SS. The deformation and damage processes were related through Monkman Grant relationship and modified Monkman Grant relationship. The creep damage tolerance parameter indicates that creep fracture takes place by intergranular cavitation. Precipitation of titanium carbides in the matrix and chromium carbides on the grain boundaries, dislocation substructure and twins were observed in transmission electron microscopic investigations of alloy D9 SS. The improvement in strength is attributed to the precipitation of fine titanium carbides in the matrix which prevents the recovery and recrystallisation of the cold worked microstructure

  10. Neutron irradiation creep in stainless steel alloys

    Energy Technology Data Exchange (ETDEWEB)

    Schuele, Wolfgang (Commission of the European Union, Institute for Advanced Materials, I-21020 Ispra (Vatican City State, Holy See) (Italy)); Hausen, Hermann (Commission of the European Union, Institute for Advanced Materials, I-21020 Ispra (Vatican City State, Holy See) (Italy))

    1994-09-01

    Irradiation creep elongations were measured in the HFR at Petten on AMCR steels, on 316 CE-reference steels, and on US-316 and US-PCA steels varying the irradiation temperature between 300 C and 500 C and the stress between 25 and 300 MPa. At the beginning of an irradiation a type of primary'' creep stage is observed for doses up to 3-5 dpa after which dose the secondary'' creep stage begins. The primary'' creep strain decreases in cold-worked steel materials with decreasing stress and decreasing irradiation temperature achieving also negative creep strains depending also on the pre-treatment of the materials. These primary'' creep strains are mainly attributed to volume changes due to the formation of radiation-induced phases, e.g. to the formation of [alpha]-ferrite below about 400 C and of carbides below about 700 C, and not to irradiation creep. The secondary'' creep stage is found for doses larger than 3 to 5 dpa and is attributed mainly to irradiation creep. The irradiation creep rate is almost independent of the irradiation temperature (Q[sub irr]=0.132 eV) and linearly dependent on the stress. The total creep elongations normalized to about 8 dpa are equal for almost every type of steel irradiated in the HFR at Petten or in ORR or in EBR II. The negative creep elongations are more pronounced in PCA- and in AMCR-steels and for this reason the total creep elongation is slightly smaller at 8 dpa for these two steels than for the other steels. ((orig.))

  11. Experiences within British Steel since 1989

    International Nuclear Information System (INIS)

    Harvey, D.S.

    1999-01-01

    The experience of British steel is that there is a serious and continuing threat of radioactive material being included in scrap delivered to steelworks. All scrap entering the steelworks is monitored for radioactivity. The scrap suppliers and the national authorities have recognized the difficulties caused by the presence of radioactivity in scrap, and are working to minimise the problem. Both domestic and imported scrap has been found to contain radioactivity, but the imported scrap is much more likely to contain radioactivity. If radioactivity is found the Environmental Agency is informed, and established procedures are used to minimise the hazard, and to isolate the radioactivity. Detecting, and isolating radioactive scrap, and preventing it being re-melted in the steelmaking process, is part of the overall commitment of British Steel to work safely, and to provide a safe, good quality, product (author)

  12. Steel Bar corrosion monitoring based on encapsulated piezoelectric sensors

    Science.gov (United States)

    Xu, Ying; Tang, Tianyou

    2018-05-01

    The durability of reinforced concrete has a great impact on the structural bearing capacity, while the corrosion of steel bars is the main reason for the degradation of structural durability. In this paper, a new type of encapsulated cement based piezoelectric sensor is developed and its working performance is verified. The consistency of the finite element simulation and the experimental results shows the feasibility of monitoring the corrosion of steel bars using encapsulated piezoelectric sensors. The research results show that the corrosion conditions of the steel bars can be determined by the relative amplitude of the measured signal through the encapsulated piezoelectric sensor.

  13. Structural inheritance in cast 30KhGNM-type steel

    International Nuclear Information System (INIS)

    Sadovskij, V.D.; Bershtejn, L.I.; Mel'nikova, A.A.; Polyakova, A.M.; Schastlivtsev, V.M.

    1980-01-01

    Structural inheritance in the cast 30KhGNM-type steel depending on the heating rate and the temperature of preliminary tempering is investigated. When eating the cast steel with a beinite structure at the rate of 1-150 deg/min, the restoration of austenite grain and the following recrystallization due to the phase cold work, are observed. Slow heating from room temperature or preliminary tempering hinder grain restoration during heating. A non-monotonous effect of tempering temperature on the structural inheritance is established which can be connected with the kinetics of decomposition of residual austenite in steel

  14. Forming of High-strength Steels Using a Hot-melt Dry Lubricant

    DEFF Research Database (Denmark)

    Hörnström, Sven-Erik; Karlsson, Erik; Olsson, Mikael

    2008-01-01

    during forming resulting in seizure of the tool/steel sheet contact and extensive scratching of the steel sheet surface. As a result, a number of concepts have been developed in order to reduce the tendency to galling in metal forming, including the development of new dry lubricants, new forming tool...... steel grades and improved surface engineering treatments such as the deposition of low friction CVD and PVD coatings. In the present study the performance of a hot-melt dry lubricant in the forming of hot and cold rolled and hot-dip galvanized high strength steel has been evaluated and compared...... with a conventional rust protection oil using four different tests methods, i.e. a strip reduction test, a bending under tension test, a stretch-forming test and a pin-on disc test. In the tests, two different cold work tool steels, a conventional steel grade and a nitrogen alloyed PM steel grade were evaluated...

  15. Psychosocial Hazard Analysis in a Heterogeneous Workforce: Determinants of Work Stress in Blue- and White-Collar Workers of the European Steel Industry.

    Science.gov (United States)

    Metzler, Yannick Arnold; Bellingrath, Silja

    2017-01-01

    The European steel industry's workforce is highly heterogeneous and consists of various occupational groups, presumably facing different psychosocial stressors. The few existing studies on the subject mainly focused on physical constraints of blue-collar workers, whereas the supposable psychosocial workload received only little research attention. This is remarkable considering the challenges associated with statutory required risk assessment of psychosocial hazards. Valid measures of hazard analysis must account for various stressors and reliably identify them, also between occupational groups. The present study, based on a sample of blue- and white-collar workers ( N  = 124) from the European steel industry, aims to provide a first insight into psychosocial stressors and strain at work in this rarely researched industrial sector. Furthermore, two well-known theoretical roadmaps in job analysis are examined regarding their utility for risk assessment in heterogeneous workforces: the German standard version of the Copenhagen Psychosocial Questionnaire (COPSOQ) and the short version of the effort-reward imbalance questionnaire. Hierarchical multiple regression analyses revealed that the COPSOQ was better suited to predict various strain indices in the present sample. Especially stressors relating to socioemotional aspects, such as work-privacy conflict, revealed a reasonable impact, indicating the need for comprehensive solutions at the organizational level instead of solutions focusing on single workplaces. To conclude, a broadly diversified and validated approach in psychosocial risk assessment is needed to adequately assess the variety of psychosocial factors at work and in different occupational groups.

  16. The Study on Weldability of Boron Steel and Hot-Stamped Steel by Using Laser Heat Source (Ⅲ) - Comparison on Laser Weldability of Boron Steel and Hot -Stamped Steel-

    Energy Technology Data Exchange (ETDEWEB)

    Choi, So Young; Kim, Jong Do [Korea Maritime and Ocean University, Busan (Korea, Republic of); Kim, Jong Su [Korea Institute of Machinery and Materials, Daejeon (Korea, Republic of)

    2015-01-15

    This study was conducted to compare the laser weldability of boron steel and hot-stamped steel. In general, boron steel is used in the hot-stamping process. Hot-stamping is a method for simultaneously forming and cooling boron steel in a press die after heating it to the austenitizing temperature. Hot-stamped steel has a strength of 1500 MPa or more. Thus, in this study, the laser weldability of boron steel and that of hot-stamped steel were investigated and compared. A continuous wave disk laser was used to produce butt and lap joints. In the butt welding, the critical cooling speed at which full penetration was obtained in the hot-stamped steel was lower than that of boron steel. In the lap welding, the joint widths were similar regardless of the welding speed when full penetration was obtained.

  17. The Study on Weldability of Boron Steel and Hot-Stamped Steel by Using Laser Heat Source (Ⅲ) - Comparison on Laser Weldability of Boron Steel and Hot -Stamped Steel-

    International Nuclear Information System (INIS)

    Choi, So Young; Kim, Jong Do; Kim, Jong Su

    2015-01-01

    This study was conducted to compare the laser weldability of boron steel and hot-stamped steel. In general, boron steel is used in the hot-stamping process. Hot-stamping is a method for simultaneously forming and cooling boron steel in a press die after heating it to the austenitizing temperature. Hot-stamped steel has a strength of 1500 MPa or more. Thus, in this study, the laser weldability of boron steel and that of hot-stamped steel were investigated and compared. A continuous wave disk laser was used to produce butt and lap joints. In the butt welding, the critical cooling speed at which full penetration was obtained in the hot-stamped steel was lower than that of boron steel. In the lap welding, the joint widths were similar regardless of the welding speed when full penetration was obtained

  18. [Characteristics of working conditions at metallurgy-related plants].

    Science.gov (United States)

    Egorova, A M

    2008-01-01

    Working conditions at more versus less advanced technology steel plants of the Volgograd Region are analyzed. The working conditions at the less advanced technology plants are referred to as a very high occupational risk. It is necessary to work out measures to lower the poor impact of microclimate, dust, noise, to improve illumination, and to regulate labor at steel plants.

  19. Utilization of steel slag for Portland cement clinker production.

    Science.gov (United States)

    Tsakiridis, P E; Papadimitriou, G D; Tsivilis, S; Koroneos, C

    2008-04-01

    The aim of the present research work is to investigate the possibility of adding steel slag, a by-product of the conversion of iron to steel process, in the raw meal for the production of Portland cement clinker. Two samples of raw meals were prepared, one with ordinary raw materials, as a reference sample ((PC)(Ref)), and another with 10.5% steel slag ((PC)(S/S)). Both raw meals were sintered at 1450 degrees C. The results of chemical and mineralogical analyses as well as the microscopic examination showed that the use of the steel slag did not affect the mineralogical characteristics of the so produced Portland cement clinker. Furthermore, both clinkers were tested by determining the grindability, setting times, compressive strengths and soundness. The hydration products were examined by XRD analysis at 2, 7, 28 and 90 days. The results of the physico-mechanical tests showed that the addition of the steel slag did not negatively affect the quality of the produced cement.

  20. Mathematical modelling and TMCP simulation for optimisation of steel behaviour

    International Nuclear Information System (INIS)

    Siwecki, T.

    2001-01-01

    Physically based mathematical models for prediction of steel behaviour and microstructure evolution in connection with thermal and thermomechanical controlled processing (TMCP) development in Swedish Institute for Metals Research are discussed. The models can be used for computer predictions of recrystallization and grain growth of austenite after deformation, precipitation or dissolution of microalloying carbonitride in austenite, flow stress during hot working, phase transformation behaviour during accelerated cooling as well as the final microstructure and mechanical properties. The database, which contains information about steel behaviour for a large number of HSLA steels, is also presented. Optimization of TMCP parameters for improving the properties of the steel are discussed in relation to the microstructure and mechanical properties. The effect of TMCP parameters (reheating temperature, rolling schedules and finish rolling temperature as well as accelerated control cooling) on steel properties was studied in laboratory scale. (author)

  1. Corrosion of austenitic and ferritic-martensitic steels exposed to supercritical carbon dioxide

    International Nuclear Information System (INIS)

    Tan, L.; Anderson, M.; Taylor, D.; Allen, T.R.

    2011-01-01

    Highlights: → Oxidation is the primary corrosion phenomenon for the steels exposed to S-CO 2 . → The austenitic steels showed significantly better corrosion resistance than the ferritic-martensitic steels. → Alloying elements (e.g., Mo and Al) showed distinct effects on oxidation behavior. - Abstract: Supercritical carbon dioxide (S-CO 2 ) is a potential coolant for advanced nuclear reactors. The corrosion behavior of austenitic steels (alloys 800H and AL-6XN) and ferritic-martensitic (FM) steels (F91 and HCM12A) exposed to S-CO 2 at 650 deg. C and 20.7 MPa is presented in this work. Oxidation was identified as the primary corrosion phenomenon. Alloy 800H had oxidation resistance superior to AL-6XN. The FM steels were less corrosion resistant than the austenitic steels, which developed thick oxide scales that tended to exfoliate. Detailed microstructure characterization suggests the effect of alloying elements such as Al, Mo, Cr, and Ni on the oxidation of the steels.

  2. Steel, specially for the fabrication of welded structure working under pressure in nuclear installations

    International Nuclear Information System (INIS)

    Dolbenko, E.T.; Astafiev, A.A.; Kark, G.S.

    1981-01-01

    The present invention is in the field of metallurgy. Steels have found an increasing number of applications in mechanical constructions, and notably in the construction of materials for the production of energy and for the fabrication of welded structures operating under pressure at temperatures as high as 450 0 C. A possible application is the pressurized vessels of nuclear facilities. The steels of interest contain carbon, silicon, manganese, nickel, molybdenum, vanadium, aluminium, nitrogen, phosphorus and iron, but are characterized by the fact that they also contain arsenic, tin and calcium. The sum of the weighted percentages of nickel and manganese and the weighted percentage of phosphorous are related as follows: (Ni + Mn) . P [fr

  3. Microstructure and mechanical behavior of pulsed laser surface melted AISI D2 cold work tool steel

    Science.gov (United States)

    Yasavol, N.; Abdollah-zadeh, A.; Ganjali, M.; Alidokht, S. A.

    2013-01-01

    D2 cold work tool steel (CWTS) was subjected to pulse laser surface melting (PLSM) at constant frequency of 20 Hz Nd: YAG laser with different energies, scanning rate and pulse durations radiated to the surface. Characterizing the PLSM, with optical and field emission scanning electron microscopy, electron backscattered diffraction and surface hardness mapping technique was used to evaluate the microhardness and mechanical behavior of different regions of melting pool. Increasing laser energy and reducing the laser scanning rate results in deeper melt pool formation. Moreover, PLSM has led to entirely dissolution of the carbides and re-solidification of cellular/dendritic structure of a fine scale surrounded by a continuous interdendritic network. This caused an increase in surface microhardness, 2-4 times over that of the base metal.

  4. Creep strength and ductility of 9 to 12% chromium steels

    DEFF Research Database (Denmark)

    Hald, John

    2004-01-01

    The present paper focuses in on long-term creep properties of parent material of the new 9-12%Cr creep resistant steels, P91, E911 and P92 developed for use in advanced ultrasupercritical power plants. These steels have been at the center of activities in the ECCC Working Group 3A (WG3A) "Ferriti...

  5. Use of stainless steel as structural materials in reactor cores

    International Nuclear Information System (INIS)

    Teodoro, C.A.

    1990-01-01

    Austenitic stainless steels are used as structural materials in reactor cores, due to their good mechanical properties at working temperatures and high generalized corrosion resistance in aqueous medium. The objective of this paper is to compare several 300 series austenitic stainless steels related to mechanical properties, localized corrosion resistance (SCC and intergranular) and content of delta ferrite. (author)

  6. Microstructure and corrosion behavior of shielded metal arc-welded dissimilar joints comprising duplex stainless steel and low alloy steel

    Science.gov (United States)

    Srinivasan, P. Bala; Muthupandi, V.; Sivan, V.; Srinivasan, P. Bala; Dietzel, W.

    2006-12-01

    This work describes the results of an investigation on a dissimilar weld joint comprising a boiler-grade low alloy steel and duplex stainless steel (DSS). Welds produced by shielded metal arc-welding with two different electrodes (an austenitic and a duplex grade) were examined for their microstructural features and properties. The welds were found to have overmatching mechanical properties. Although the general corrosion resistance of the weld metals was good, their pitting resistance was found to be inferior when compared with the DSS base material.

  7. Effect of Mo Content on Microstructure and Property of Low-Carbon Bainitic Steels

    Directory of Open Access Journals (Sweden)

    Haijiang Hu

    2016-07-01

    Full Text Available In this work, three low-carbon bainitic steels, with different Mo contents, were designed to investigate the effects of Mo addition on microstructure and mechanical properties. Two-step cooling, i.e., initial accelerated cooling and subsequent slow cooling, was used to obtain the desired bainite microstructure. The results show that the product of strength and elongation first increases and then shows no significant change with increasing Mo. Compared with Mo-free steel, bainite in the Mo-containing steel tends to have a lath-like morphology due to a decrease in the bainitic transformation temperature. More martensite transformation occurs with the increasing Mo, resulting in greater hardness of the steel. Both the strength and elongation of the steel can be enhanced by Mo addition; however, the elongation may decrease with a further increase in Mo. From a practical viewpoint, the content of Mo could be ~0.14 wt. % for the composition design of low-carbon bainitic steels in the present work. To be noted, an optimal scheme may need to consider other situations such as the role of sheet thickness, toughness behavior and so on, which could require changes in the chemistry. Nevertheless, these results provide a reference for the composition design and processing method of low-carbon bainitic steels.

  8. Corrosion produced failures in valves made of micro-melted stainless steel. Valve disk

    International Nuclear Information System (INIS)

    Abuin, G.; Alanis, I.; Berardo, L.

    1991-01-01

    Cast stainless steels show different metallographic structure than equivalent laminated steels where the former presents good resistance in media containing chlorides. In the present work, an analysis is made of the causes for the fracture of an AISI 316 micro-melted stainless steel disk for a valve in a cleaning agents feeding circuit in a food processing plant. (Author) [es

  9. Parallel between steels alloyed with chrome-nickel and Fe-Mn-Al-C steels, in their response to fracture and wear (Review)

    International Nuclear Information System (INIS)

    Ramos, J; Perez, G.A

    2008-01-01

    The big worldwide demand for chrome-nickel alloy steels ('conventional steel') leads to the need for advanced materials for applications in different engineering systems that operate at high temperatures and in aggressive environmental conditions, favoring research and development in alternate alloys. In this technological race in search of these new materials, the FeMnAlC alloys ('new steels') have attracted attention for their excellent mechanical and tribological properties as well as for their good performance in corrosive-oxide environments, which make them similar to conventional steel. There are two important similarities between these two steels. First, an agent that causes the passive film to become stainless appears in both steels: chrome in the conventional steel, and aluminum in the FeMnAl alloy. The second similarity is that a stabilizing agent of the austenitic phase (FCC) appears in both, so that excellent mechanical properties can be obtained: nickel in the conventional steel, and manganese in the FeMnAl alloy. In certain sectors, such as aeronautics, conventional steel is rarely used because it is a very heavy material. This conventional steel is almost three times heavier that aluminum (7.85/2.7). Two advantages that the new FeMnAIC steels have compared to the conventional steels are that they are about 13% lighter in weight and they are less expensive. The FeMnAl also have excellent mechanical properties and good corrosion-oxidation resistance, which generates big expectations for their application in a broad scientific spectrum. This work reports the state of the information currently available about FeMnAlC alloys, comparing the mechanical and tribological behaviors of conventional alloy steels with chrome and nickel alloys, specifying the scopes of their application. A condition that favors the steels' fragility is the high speed of deformation and impact, where the FCC crystalline structure materials do not have a fragile ductile transition

  10. Heat transfer coefficients during quenching of steels

    Energy Technology Data Exchange (ETDEWEB)

    Hasan, H.S.; Jalil, J.M. [University of Technology, Department of Electromechanical Engineering, Baghdad (Iraq); Peet, M.J.; Bhadeshia, H.K.D.H. [University of Cambridge, Department of Materials Science and Metallurgy, Cambridge (United Kingdom)

    2011-03-15

    Heat transfer coefficients for quenching in water have been measured as a function of temperature using steel probes for a variety of iron alloys. The coefficients were derived from measured cooling curves combined with calculated heat-capacities. The resulting data were then used to calculate cooling curves using the finite volume method for a large steel sample and these curves have been demonstrated to be consistent with measured values for the large sample. Furthermore, by combining the estimated cooling curves with time-temperature-transformation (TTT) diagrams it has been possible to predict the variation of hardness as a function of distance via the quench factor analysis. The work should prove useful in the heat treatment of the steels studied, some of which are in the development stage. (orig.)

  11. Interaction of uranium with in situ anoxically generated magnetite on steel

    International Nuclear Information System (INIS)

    Rovira, Miquel; El Aamrani, Souad; Duro, Lara; Gimenez, Javier; Pablo, Joan de; Bruno, Jordi

    2007-01-01

    In the high level nuclear waste repository concept, spent nuclear fuel is designed to be encapsulated in steel canisters. Thus, it is necessary to study the influence of the steel and/or its corrosion products on the behaviour of the radionuclides released from the fuel. In this sense, the main objective of this work is to contribute to the knowledge of the influence of the steel and/or its corrosion products on the uranium(VI) retention. To this aim, magnetite (Fe 3 O 4 ) has been generated by anaerobic steel corrosion in an autoclave reactor at an overpressure of 8 atm of H 2 (g). After characterisation by X-ray diffraction (XRD), the obtained corroded steel coupons were contacted, at two different H 2 (g) pressures (1 atm and 7.6 atm), with a U(VI) solution. The evolution of the uranium concentration in solution is determined and a study of the composition of the coupons at the end of the experiments is carried out. The main conclusion obtained from this work is that magnetite generated on a steel coupon is able not only to retain uranium via sorption, but also to reduce hexavalent to tetravalent uranium in a higher extent than commercial magnetite, thus, providing an effective retardation path to the migration of uranium (and, potentially, other actinides) out of the repository

  12. Connections: Superplasticity, Damascus Steels, Laminated Steels, and Carbon Dating

    Science.gov (United States)

    Wadsworth, Jeffrey

    2016-12-01

    In this paper, a description is given of the connections that evolved from the initial development of a family of superplastic plain carbon steels that came to be known as Ultra-High Carbon Steels (UHCS). It was observed that their very high carbon contents were similar, if not identical, to those of Damascus steels. There followed a series of attempts to rediscover how the famous patterns found on Damascus steels blades were formed. At the same time, in order to improve the toughness at room temperature of the newly-developed UHCS, laminated composites were made of alternating layers of UHCS and mild steel (and subsequently other steels and other metals). This led to a study of ancient laminated composites, the motives for their manufacture, and the plausibility of some of the claims relating to the number of layers in the final blades. One apparently ancient laminated composite, recovered in 1837 from the great pyramid of Giza which was constructed in about 2750 B.C., stimulated a carbon dating study of ancient steels. The modern interest in "Bladesmithing" has connections back to many of these ancient weapons.

  13. Steel-Industry of the Future; Industrial Partnerships: Advancing Energy and Environmental Goals

    International Nuclear Information System (INIS)

    Jones, A.

    2001-01-01

    This tri-fold brochure describe the partnering activities of the Office of Industrial Technologies' (OIT) Industries of the Future (IOF) for Steel. Information on what works for the Steel industry, examples of successful partnerships, and benefits of partnering with OIT are included

  14. Enhancement of mechanical properties of a TRIP-aided austenitic stainless steel by controlled reversion annealing

    Energy Technology Data Exchange (ETDEWEB)

    Hamada, A.S., E-mail: atef.hamada@suezuniv.edu.eg [Centre for Advanced Steels Research, Box 4200, University of Oulu, 90014 Oulu (Finland); Metallurgical and Materials Engineering Department, Faculty of Petroleum & Mining Engineering, Suez University, Box 43721, Suez (Egypt); Kisko, A.P. [Centre for Advanced Steels Research, Box 4200, University of Oulu, 90014 Oulu (Finland); Sahu, P. [Department of Physics, Jadavpur University, Kolkata 700032 (India); Karjalainen, L.P. [Centre for Advanced Steels Research, Box 4200, University of Oulu, 90014 Oulu (Finland)

    2015-03-25

    Controlled martensitic reversion annealing was applied to a heavily cold-worked metastable austenitic low-Ni Cr–Mn austenitic stainless steel (Type 201) to obtain different ultrafine austenite grain sizes to enhance the mechanical properties, which were then compared with the conventional coarse-grained steel. Characterization of the deformed and reversion annealed microstructures was performed by electron back scattered diffraction (EBSD), X-ray diffraction (XRD) and light and transmission electron microscopy (TEM). The steel with a reverted grain size ~1.5 μm due to annealing at 800 °C for 10 s showed significant improvements in the mechanical properties with yield stress ~800 MPa and tensile strength ~1100 MPa, while the corresponding properties of its coarse grained counterpart were ~450 MPa and ~900 MPa, respectively. However, the fracture elongation of the reversion annealed steel was ~50% as compared to ~70% in the coarse grained steel. A further advantage is that the anisotropy of mechanical properties present in work-hardened steels also disappears during reversion annealing.

  15. Influence of boron on strain hardening behaviour and ductility of low carbon hot rolled steel

    International Nuclear Information System (INIS)

    Deva, Anjana; Jha, B.K.; Mishra, N.S.

    2011-01-01

    Highlights: → Unique feature of low strain hardening exponent (n) with high total elongation has been discussed in industrially produced low carbon boron containing steel. → n has been correlated with the micro structural changes occurring during deformation of steel. → This feature of low n and high % elongation has potential for higher cold reducibility. → The work is being reported for the first time on industrially produced low carbon boron containing steel. - Abstract: The beneficial effect of boron on mechanical properties of low carbon Al-killed steel has been reported in recent past. However, the effect of boron on strain hardening exponent (n) and ductility has not been fully understood. This aspect has been discussed in present work. The results of mill trials with reference to n and ductility with boron added steel are compared to those for commercial grade. The lowering of 'n' with increased total elongation in boron bearing steel has been related to the microstructural evolution as a result of boron addition.

  16. Current status of stainless steel industry and development of stainless steel

    International Nuclear Information System (INIS)

    Lee, Yong Deuk; Lee, Chan Soo; Kim Kwang Tae

    2000-01-01

    Stainless steel is not only clean and smooth in its surface, but also it is superior in quality in terms of corrosion resistance and strength. So that, it is widely in use in the field of construction, chemical installations, and other industries. Growth of stainless steel industry started since the steel technology was developed for mass production in 1960s. Since then stainless steel industry grew rapidly on account of diversified development in this field and growth rate went up to 5.8% per year comparable to 2.3% of steel growth. The rapid growth is attributed to significant industry developments in Europe and Japan in the years of 1970s and 1980s. In addition to these the expansion of stainless steel industry in Korea and Taiwan. Presently Korea produces about 120,000 tons of stainless steel and occupies about 8% of international market. This means Korea become the second largest single country in world in stainless steel production. Moreover Korea is to reinforce its domestic production line by affiliating production companies, increasing of production capability, and specializing in types of stainless steel. This paper is to describe activity of material development, and types of stainless steel for industry use. (Hong, J. S.)

  17. Electron work function-a promising guiding parameter for material design.

    Science.gov (United States)

    Lu, Hao; Liu, Ziran; Yan, Xianguo; Li, Dongyang; Parent, Leo; Tian, Harry

    2016-04-14

    Using nickel added X70 steel as a sample material, we demonstrate that electron work function (EWF), which largely reflects the electron behavior of materials, could be used as a guide parameter for material modification or design. Adding Ni having a higher electron work function to X70 steel brings more "free" electrons to the steel, leading to increased overall work function, accompanied with enhanced e(-)-nuclei interactions or higher atomic bond strength. Young's modulus and hardness increase correspondingly. However, the free electron density and work function decrease as the Ni content is continuously increased, accompanied with the formation of a second phase, FeNi3, which is softer with a lower work function. The decrease in the overall work function corresponds to deterioration of the mechanical strength of the steel. It is expected that EWF, a simple but fundamental parameter, may lead to new methodologies or supplementary approaches for metallic materials design or tailoring on a feasible electronic base.

  18. Diffusion and autoradiographic investigations of the tritium--304 stainless steel system

    International Nuclear Information System (INIS)

    Downs, G.L.; Braun, J.D.; Chaney, K.F.; Powell, G.W.

    1975-01-01

    The diffusion coefficient of tritium in 304-stainless steel at low temperatures (100 to 300 0 C) was determined. Autoradiography was used to establish the concentration as well as the distribution of tritium in the alloy. The autoradiographic study shows that tritium is distributed heterogeneously at room temperature in the cold-worked alloy and also in the fusion zone of weldments. Tritium partitions preferentially to the delta ferrite in weldments and to martensite produced by the cold working of 304-stainless steel. (auth)

  19. Modification of Grange-Kiefer Approach for Determination of Hardenability in Eutectoid Steel

    Science.gov (United States)

    Sushanthi, Neethi; Maity, Joydeep

    2014-12-01

    In this research work, an independent mathematical modeling approach has been adopted for determination of the hardenability of steels. In this model, at first, cooling curves were generated by solving transient heat transfer equation through discretization with pure explicit finite difference scheme coupled with MATLAB-based programming considering variable thermo-physical properties of 1080 steel. Thereafter, a new fundamental approach is proposed for obtaining CCT noses as a function of volume fraction transformed through modification of Grange-Kiefer approach. The cooling curves were solved against 50 pct transformation nose of CCT diagram in order to predict hardening behavior of 1080 steel in terms of hardenability parameters (Grossmann critical diameter, D C; and ideal critical diameter, D I) and the variation of the unhardened core diameter ( D u) to diameter of steel bar ( D) ratio with diameter of the steel bar ( D). The experiments were also performed to ascertain actual D C value of 1080 steel for still water quenching. The D C value obtained by the developed model was found to match the experimental D C value with only 3 pct deviation. Therefore, the model developed in the present work can be used for direct determination of D I, D C and D u without resorting to any rigorous experimentation.

  20. Influence of refining time on nonmetallic inclusions in a low-carbon, silicon-killed steel

    International Nuclear Information System (INIS)

    Fernandes, Marcolino; Pires, Jose Carlos; Cheung, Noe; Garcia, Amauri

    2003-01-01

    Nonmetallic inclusions are harmful to the mechanical properties of every kind of steel produced worldwide. The greater the size of the inclusion present in the structure of a determined kind of steel, the greater its negative effect on the quality of the steel. Therefore, the objective of this work was to investigate the size, the quantity, the shape and the chemical composition of nonmetallic inclusions formed throughout the refining process of silicon-killed, low-carbon steel, as a function of the treatment time in a ladle furnace, trying to ensure the flotation of inclusions bigger than 25 μm. This investigation was carried out using a scanning electron microscope (SEM), with an analysis system using energy dispersive spectometry (EDS). Based on this work, it was possible to know more precisely the nature of the inclusions, the necessary time to ensure flotation of large inclusions, the efficiency of the slag to capture the inclusions, and the inclusion level of the steel throughout its refining process to try to obtain a higher quality steel product

  1. Problems with radioactivity scrap in the iron and steel industry of the Czech and Slovak Republics

    International Nuclear Information System (INIS)

    Raab, J.; Toman, V.

    1999-01-01

    During the recent restructuring process, the Czech steel industry has undergone a drastic reduction in the steel production by around 40%. Under such situation, previously exported volumes have been diverted into domestic markets. For the export, the Czech steel industry had to make its efforts in enhancing the quality of products and in improving the technologies in accordance with ISO standards (ISO 9000 and also ISO 14000). Among the various new quality demands in the export market, the radioactive contamination of steel products has received a very high attention. The Czech Iron and Steel Federation has organized a working team specialized in solving the problems arising from radioactive contaminated metallurgical scrap and steel products. The working team is made up of specialists from steel producers and scrap handling firms of the Czech Republic and the Slovak Republic, of experts from the State Office for Nuclear Safety, the Ministry of Industry and Trade and the Metrological Institute. Members of the Inspectorate for Ionizing Radiation and the General Directory for Customs are also included. This working team takes part in the elaboration of the legislative norms in that area. This paper deals with all the detailed functions of the working team. At present, all the major Czech steel producers have installed stationary radiation monitoring systems for detecting the possible radioactivity in all materials entering into factories. Under an agreement arranged between the producers of the Czech Iron and Steel Federation, the tolerable range of radionuclide contents in steel scrap and steel products has been set at the maximum of 100 Bq/kg in ( scrap and steel products. In this respect, the large firms collecting and treating scrap have also installed stationary radiation monitoring systems. In such monitoring systems, the detector will measure and check the values of radioactivity above 10 - 15% higher than the natural background level. In the case that

  2. Texture evolution of experimental silicon steel grades. Part I: Hot rolling

    Energy Technology Data Exchange (ETDEWEB)

    Sandoval Robles, J.A., E-mail: jsandoval.uanl@yahoo.com [Universidad Autónoma de Nuevo León, Facultad de Ingeniería Mecánica y Eléctrica, Ave. Universidad S/N, Cd. Universitaria, San Nicolás de los Garza, Nuevo León C.P. 66450 (Mexico); Salas Zamarripa, A.; Guerrero Mata, M.P. [Universidad Autónoma de Nuevo León, Facultad de Ingeniería Mecánica y Eléctrica, Ave. Universidad S/N, Cd. Universitaria, San Nicolás de los Garza, Nuevo León C.P. 66450 (Mexico); Cabrera, J. [Universitat Politècnica de Catalunya, Departament de Ciència dels Materials I Enginyeria Metal-lúrgica, Av. Diagonal 647, Barcelona 08028 (Spain)

    2017-05-01

    The metallurgical understanding of the deformation processes during the fabrication of non-oriented electrical steels plays a key role in improving their final properties. Texture control and optimization is critical in these steels for the enhancement of their magnetic properties. The aim of the present work is to study the texture evolution of six non-oriented experimental silicon steel grades during hot rolling. These steels were low carbon steel with a silicon content from 0.5 to 3.0 wt%. The first rolling schedule was performed in the austenitic (γ-Fe) region for the steel with a 0.5 wt% of silicon content, while the 1.0 wt% silicon steel was rolled in the two-phase (α+γ) region. Steels with higher silicon content were rolled in the ferritic (α-Fe) region. The second rolling schedule was performed in the α-Fe region. Samples of each stage were analyzed by means of Electron Backscatter Diffraction (EBSD). Findings showed that the texture was random and heterogeneous in all samples after 60% of rolling reduction, which is due to the low deformation applied during rolling. After the second rolling program, localized deformation and substructured grains near to surface were observed in all samples. The Goss {110}<001>texture-component was found in the 0.5 and 1.0 wt.-%silicon steels. This is due to the thermomechanical conditions and the corresponding hot band microstructure obtained after the first program. Moreover, the α<110>//RD and the γ <111>//ND fiber components of the texture presented a considerable increment as the silicon content increases. Future research to be published soon will be related to the texture evolution during the cold-work rolling process. - Highlights: • We analyze six silicon steel experimental grades alloys trough the rolling process. • Material was subjected to a hot deformation process in the α-γ region. • No recrystalization was observed during-after the rolling schedules. • Rise of the magnetic texture components

  3. Behaviour of high stretch bolts in tension working as part of elements of steel structures, and their tendency to delayed fracturing

    Directory of Open Access Journals (Sweden)

    Moyseychik Evgeniy Alekseevich

    2014-12-01

    Full Text Available In the article, the author has proven that manufacturing and installation errors, as well as contact deformations of high strength bolts, if analyzed as part of tensile connections of steel structures, work in eccentric tension. In pursuance of the effective state standards, the analysis of these bolts is based on the axial tension. The author has analyzed the failure of a steel structure, caused by the fracture of eccentrically loaded bolts made of steel grade XC 42 (France, or C40 (Germany, that later followed the delayed fracturing pattern. The author provides the findings of the lab tests, whereby the above bolts were tested in the presence of an angle washer. The author has also analyzed the findings of low-temperature tests of bolts in tension. The author demonstrates that the strength of high strength bolts is driven by the material, the structure shape, and the thermal treatment pattern. Eccentric tension tests of bolts have proven that cracks emerge in the areas of maximal concentration of stresses (holes in shafts, etc. that coincide with the areas where fibers are in tension; cracks tend to follow the delayed fracturing pattern, and their development is accompanied by the deformation-induced metal heating in the fracture area. Therefore, the analysis of high strength bolts shall concentrate on the eccentric tension with account for contact-induced loads, while the tendency to delayed fracturing may be adjusted through the employment of both metallurgical and process techniques.

  4. Development of liner cutting method for stainless steel liner

    International Nuclear Information System (INIS)

    Takahata, Masato; Wignarajah, Sivakmaran; Kamata, Hirofumi

    2005-01-01

    The present work is an attempt to develop a laser cutting method for cutting and removing stainless steel liners from concrete walls and floors in cells and fuel storage pools of nuclear facilities. The effects of basic laser cutting parameters such as cutting speed, assist gas flow etc. were first studied applying a 1 kW Nd:YAG laser to mock up concrete specimens lined with 3 mm thick stainless steel sheets. These initial studies were followed by studies on the effect of unevenness of the liner surface and on methods of confining contamination during the cutting process. The results showed that laser cutting is superior to other conventional cutting methods from the point of view of safety from radioactivity and work efficiency when cutting contaminated stainless steel liners. In addition to the above results, this paper describes the design outline of a laser cutting system for cutting stainless liners at site and evaluates its merit and cost performance. (author)

  5. Abrasive Wear Resistance of Tool Steels Evaluated by the Pin-on-Disc Testing

    Science.gov (United States)

    Bressan, José Divo; Schopf, Roberto Alexandre

    2011-05-01

    Present work examines tool steels abrasion wear resistance and the abrasion mechanisms which are one main contributor to failure of tooling in metal forming industry. Tooling used in cutting and metal forming processes without lubrication fails due to this type of wear. In the workshop and engineering practice, it is common to relate wear resistance as function of material hardness only. However, there are others parameters which influences wear such as: fracture toughness, type of crystalline structure and the occurrence of hard precipitate in the metallic matrix and also its nature. In the present investigation, the wear mechanisms acting in tool steels were analyzed and, by normalized tests, wear resistance performance of nine different types of tool steels were evaluated by pin-on-disc testing. Conventional tool steels commonly used in tooling such as AISI H13 and AISI A2 were compared in relation to tool steels fabricated by sintering process such as Crucible CPM 3V, CPM 9V and M4 steels. Friction and wear testing were carried out in a pin-on-disc automated equipment which pin was tool steel and the counter-face was a abrasive disc of silicon carbide. Normal load of 5 N, sliding velocity of 0.45 m/s, total sliding distance of 3000 m and room temperature were employed. The wear rate was calculated by the Archard's equation and from the plotted graphs of pin cumulated volume loss versus sliding distance. Specimens were appropriately heat treated by quenching and three tempering cycles. Percentage of alloying elements, metallographic analyses of microstructure and Vickers microhardness of specimens were performed, analyzed and correlated with wear rate. The work is concluded by the presentation of a rank of tool steel wear rate, comparing the different tool steel abrasion wear resistance: the best tool steel wear resistance evaluated was the Crucible CPM 9V steel.

  6. Flexural Cracking Behavior Of Steel Fiber Reinforced Concrete Beams

    Directory of Open Access Journals (Sweden)

    Ashraf Abdalkader

    2017-08-01

    Full Text Available Steel fibers are added to concrete due to its ability to improve the tensile strength and control propagation of cracks in reinforced concrete members. Steel fiber reinforced concrete is made of cement fine water and coarse aggregate in addition to steel fibers. In this experimental work flexural cracking behavior of reinforced concrete beams contains different percentage of hooked-end steel fibers with length of 50 mm and equivalent diameter of 0.5 mm was studied. The beams were tested under third-point loading test at 28 days. First cracking load maximum crack width cracks number and load-deflection relations were investigated to evaluate the flexural cracking behavior of concrete beams with 34 MPa target mean strength. Workability wet density compressive and splitting tensile strength were also investigated. The results showed that the flexural crack width is significantly reduced with the addition of steel fibers. Fiber contents of 1.0 resulted in 81 reduction in maximum crack width compared to control concrete without fiber. The results also showed that the first cracking load and maximum load are increased with the addition of steel fibers.

  7. Current status of iron and steelmaking technology at Tata Steel

    Energy Technology Data Exchange (ETDEWEB)

    Pandey, B.D.; Poddar, M.N.; Chandra, S. [Tata Steel, Jamshedpur (India)

    2002-07-01

    Tata Steel was set up in the early years of the 20th century and over the years the plant has grown into one of the most modern steel plants in the world. The philosophy of phase-wise modernisation on a continuing basis was adopted by Tata Steel with great advantage for the modernisation of the two million tonne Jamshedpur Steel Works. Four phases of the modernisation programme have already been successfully completed and their gains consolidated. Adoption and absorption of the latest technologies, fundamental changes in the operating philosophy and setting of stretch performance targets have brought about this remarkable transformation. The recently commissioned state of the art 1.2 Mtpa Cold Rolling Mill Complex is an example of Tata Steel remaining in harmony with times. Another is the use of pulverised coal injection in blast furnaces. The paper highlights some of the important technological developments in integrated steel plants, particularly those being practiced at Tata Steel, in the areas of ironmaking, steelmaking, casting and rolling for retaining its competitive position in the global market with regard to cost, customer and change. 9 refs., 21 figs., 2 tabs.

  8. Nanoprecipitation in bearing steels

    International Nuclear Information System (INIS)

    Barrow, A.T.W.; Rivera-Diaz-del-Castillo, P.E.J.

    2011-01-01

    θ-phase is the main hardening species in bearing steels and appears in both martensitically and bainitically hardened microstructures. This work presents a survey of the microstrucural features accompanying nanoprecipitation in bearing steels. Nanoprecipitate structures formed in 1C-1.5Cr wt.% with additions of Cr, Mn, Mo, Si and Ni are studied. The work is combined with thermodynamic calculations and neural networks to predict the expected matrix composition, and whether this will transform martensitically or bainitically. Martensite tetragonality, composition and the amount of retained austenite are related to hardness and the type of nanoprecipitate structures in martensitic grades. The θ-phase volume fraction, the duration of the bainite to austenite transformation and the amount of retained austenite are related to hardness and a detailed quantitative description of the precipitate nanostructures. Such description includes compositional studies using energy-dispersive spectroscopy, which shows that nanoprecipitate formation takes place under paraequilibrium. Special attention is devoted to a novel two-step bainite tempering process which shows maximum hardness; we prove that this is the most effective process for incorporating solute into the precipitates, which are finer than those resulting from one-step banitic transformation processes.

  9. Comparison of material property specifications of austenitic steels in fast breeder reactor technology

    International Nuclear Information System (INIS)

    Vanderborck, Y.; Van Mulders, E.

    1985-01-01

    Austenitic stainless steels are very widely used in components for European Fast Breeder Reactors. The Activity Group Nr.3 ''Materials'', within Working Group ''Codes and Standards'' of the Fast Reactor Co-Ordination Committee of the European Communities, has decided to initiate a study to compare the material property specifications of the austenitic stainless steel used in the European Fast Breeder Technology. Hence, this study would allow one to view rapidly the designation of a particular steel grade in different European countries and to compare given property values for a same grade. There were dissimilarities, differences or voids appear, it could lead to an attempt to complete and/or to uniformize the nationally given values, so that on a practical level interchangeability, availability and use ease design and construction work. A selection of the materials and of their properties has been made by the Working Group. Materials examined are Stainless Steel AISI 304, 304 L, 304 LN, 316, 316 L, 316 LN, 316''Ti stab.'', 316''Nb stab''., 321, 347

  10. Simplified Estimation of Tritium Inventory in Stainless Steel

    International Nuclear Information System (INIS)

    Willms, R. Scott

    2005-01-01

    An important part of tritium facility waste management is estimating the residual tritium inventory in stainless steel. This was needed as part of the decontamination and decommissioning associated with the Tritium Systems Test Assembly at Los Alamos National Laboratory. In particular, the disposal path for three, large tanks would vary substantially depending on the tritium inventory in the stainless steel walls. For this purpose the time-dependant diffusion equation was solved using previously measured parameters. These results were compared to previous work that measured the tritium inventory in the stainless steel wall of a 50-L tritium container. Good agreement was observed. These results are reduced to a simple algebraic equation that can readily be used to estimate tritium inventories in room temperature stainless steel based on tritium partial pressure and exposure time. Results are available for both constant partial pressure exposures and for varying partial pressures. Movies of the time dependant results were prepared which are particularly helpful for interpreting results and drawing conclusions

  11. Biomonitoring of genotoxic exposure among stainless steel welders

    DEFF Research Database (Denmark)

    Knudsen, Lisbeth E.; Boisen, T; Christensen, J M

    1992-01-01

    A biosurvey in the Danish metal industry measured the genotoxic exposure from stainless steel welding. The study comprised measurements of chromosomal aberrations (CA), sister-chromatid exchanges (SCE), unscheduled DNA synthesis (UDS) in peripheral lymphocytes and serum immunoglobulin G. Environm......A biosurvey in the Danish metal industry measured the genotoxic exposure from stainless steel welding. The study comprised measurements of chromosomal aberrations (CA), sister-chromatid exchanges (SCE), unscheduled DNA synthesis (UDS) in peripheral lymphocytes and serum immunoglobulin G....... A higher frequency of chromosomal aberrations, classified as translocations, double minutes, exchanges and rings, was observed in stainless steel welders than in non-welders. SCE was lower in welders working with both MMA and TIG welding than in reference persons. N-Acetoxy-N-acetylaminofluorene (NA...... lymphocytes in exposed persons compared with non-exposed are suggested. MMA welding gave the highest exposure to chromium, an increased number of chromosomal aberrations and a decrease in SCE when compared with TIG welding. Consequently improvements in the occupational practice of stainless steel welding...

  12. [Factors influencing electrocardiogram results in workers exposed to noise in steel-making and steel-rolling workshops of an iron and steel plant].

    Science.gov (United States)

    Li, Y H; Yu, S F; Gu, G Z; Chen, G S; Zhou, W H; Wu, H; Jiao, J

    2016-02-20

    To investigate the factors influencing the electrocardiogram results in the workers exposed to noise in steel-making and steel rolling workshops of an iron and steel plant. From September to December, 2013, cluster sampling was used to select 3 150 workers exposed to noise in the steel-making and steel-rolling workshops of an iron and steel plant, and a questionnaire survey and physical examinations were performed. The number of valid workers was 2 915, consisting of 1 606 workers in the steel-rolling workshop and 1 309 in the steel-making workshop. The electrocardiogram results of the workers in steel-making and steel-rolling workshops were analyzed. The overall abnormal rate of electrocardiogram was 26.35%, and the workers in the steel-making workshop had a significantly higher abnormal rate of electrocardiogram than those in the steel-rolling workshop(32.24% vs 21.54%, Pelectrocardiogram than female workers(27.59% vs 18.61%, Pelectrocardiogram than those who did not drink(28.17% vs 23.75%, Pelectrocardiogram than those who were not exposed to high temperature(29.43% vs 20.14%, Pelectrocardiogram in the workers with cumulative noise exposure levels of electrocardiogram results. High cumulative noise exposure, alcohol consumption, and high temperature may affect the abnormal rate of electrocardiogram in the workers exposed to noise in steel-making and steel-rolling workshops.

  13. Compactibility of atomized high-speed steel and steel 3 powders

    International Nuclear Information System (INIS)

    Kulak, L.D.; Gavrilenko, A.P.; Pikozh, A.P.; Kuz'menko, N.N.

    1985-01-01

    Spherical powders and powders of lammellar-scaly shape of high-speed R6M5K5 steel and steel 3 produced by the method of centrifugal atomization of a rotating billet under conditions of cold pressing in steel moulds are studied for thier compactability. Compacting pressure dependnences are establsihed for density of cold-pressed compacts of spherical and scaly powders. The powders of lammellar-scaly shape both of high-speed steel and steel 3 are found to possess better compactibility within a wide range of pressures as compared to powders of spherical shape. Compacts of the lammellar-scaly powders possess also higher mechanical strength

  14. Wootz: Erroneous Transliteration of Sanskrit " Utsa" used for Indian Crucible Steel

    Science.gov (United States)

    Dube, R. K.

    2014-11-01

    The terminology Wootz for the legendary Indian crucible steel was first introduced by Helenus Scott in his letter to Joseph Banks, the then President of the Royal Society, London, in 1794. He stated several salient features of this steel in his letter. During the period 1794-1796, Banks received approximately 200 lbs. of this steel from Scott. Banks assigned several professionals to carry out experimental work on Indian crucible steel. One such important person was the famous surgical instrument maker, cutler and metallurgist of his time, James Stodart. Stodart experimented extensively with the Indian crucible steel, and was its great admirer. It has been shown, along with corroborative documentary evidence, that the original word for this steel was Sanskrit word " utsa". This was erroneously transliterated in Roman script as Wootz by Scott in his letter to Banks. It was James Stodart, who preserved the Sanskrit word " utsa" written in Devanāgarī script on his trade card for future generation. The reason for using this word for the Indian crucible steel has also been discussed.

  15. Modeling the Gas Nitriding Process of Low Alloy Steels

    Science.gov (United States)

    Yang, M.; Zimmerman, C.; Donahue, D.; Sisson, R. D.

    2013-07-01

    The effort to simulate the nitriding process has been ongoing for the last 20 years. Most of the work has been done to simulate the nitriding process of pure iron. In the present work a series of experiments have been done to understand the effects of the nitriding process parameters such as the nitriding potential, temperature, and time as well as surface condition on the gas nitriding process for the steels. The compound layer growth model has been developed to simulate the nitriding process of AISI 4140 steel. In this paper the fundamentals of the model are presented and discussed including the kinetics of compound layer growth and the determination of the nitrogen diffusivity in the diffusion zone. The excellent agreements have been achieved for both as-washed and pre-oxided nitrided AISI 4140 between the experimental data and simulation results. The nitrogen diffusivity in the diffusion zone is determined to be constant and only depends on the nitriding temperature, which is ~5 × 10-9 cm2/s at 548 °C. It proves the concept of utilizing the compound layer growth model in other steels. The nitriding process of various steels can thus be modeled and predicted in the future.

  16. Ultra-sonic testing for brittle-ductile transition temperature of ferritic steels

    International Nuclear Information System (INIS)

    Nomakuchi, Michiyoshi

    1979-01-01

    The ultra-sonic testing for the brittle-ductile transition temperature, the USTB test for short, of ferritic steels is proposed in the present paper. And also the application of the USTB test into the nuclear pressure vessel surveillance is discussed. The USTB test is based upon the experimental results in the present work that the ultrasonic pressure attenuation coefficient of a ferritic steel has the evident transition property with its temperature due to the nature from which the brittle-ductile fracture transition property of the steel come and for four ferritic steels the upper boundary temperatute of the region in which the transition of the attenuation coefficient of a steel takes place is 4 to 5 0 C higher than the sub(D)T sub(E), i.e. the transition temperature of the fracture absorption energy of the steel by the DWTT test. The USTB test estimates the crack arrest temperature which is defined to be the fracture transition elastic temperature by the upper boundary temperature. (author)

  17. Bond characteristics of steel fiber and deformed reinforcing steel bar embedded in steel fiber reinforced self-compacting concrete (SFRSCC)

    Science.gov (United States)

    Aslani, Farhad; Nejadi, Shami

    2012-09-01

    Steel fiber reinforced self-compacting concrete (SFRSCC) is a relatively new composite material which congregates the benefits of the self-compacting concrete (SCC) technology with the profits derived from the fiber addition to a brittle cementitious matrix. Steel fibers improve many of the properties of SCC elements including tensile strength, ductility, toughness, energy absorption capacity, fracture toughness and cracking. Although the available research regarding the influence of steel fibers on the properties of SFRSCC is limited, this paper investigates the bond characteristics between steel fiber and SCC firstly. Based on the available experimental results, the current analytical steel fiber pullout model (Dubey 1999) is modified by considering the different SCC properties and different fiber types (smooth, hooked) and inclination. In order to take into account the effect of fiber inclination in the pullout model, apparent shear strengths ( τ ( app)) and slip coefficient ( β) are incorporated to express the variation of pullout peak load and the augmentation of peak slip as the inclined angle increases. These variables are expressed as functions of the inclined angle ( ϕ). Furthurmore, steel-concrete composite floors, reinforced concrete floors supported by columns or walls and floors on an elastic foundations belong to the category of structural elements in which the conventional steel reinforcement can be partially replaced by the use of steel fibers. When discussing deformation capacity of structural elements or civil engineering structures manufactured using SFRSCC, one must be able to describe thoroughly both the behavior of the concrete matrix reinforced with steel fibers and the interaction between this composite matrix and discrete steel reinforcement of the conventional type. However, even though the knowledge on bond behavior is essential for evaluating the overall behavior of structural components containing reinforcement and steel fibers

  18. Corrosion resistant steel

    International Nuclear Information System (INIS)

    Zubchenko, A.S.; Borisov, V.P.; Latyshev, V.B.

    1980-01-01

    Corrosion resistant steel for production of sheets and tubes containing C, Mn, Cr, Si, Fe is suggested. It is alloyed with vanadium and cerium for improving tensile properties and ductility. The steel can be melted by a conventional method in electric-arc or induction furnaces. The mentioned steel is intended to be used as a substitute for nickel-bearing austenitic steels

  19. Cutting characteristics and deformed layer of type 316LN stainless steel

    International Nuclear Information System (INIS)

    Oh, Sun Sae; Yi, Won

    2004-01-01

    The cutting characteristics and the deformed layer of Nitrogen(N)-added type 316LN stainless steel were comparatively investigated to type 316L stainless steel. The cutting force, the surface roughness(Ra) and the tool wear in face milling works were measured with cutting conditions, and the deformed layers were obtained from micro-hardness testing method. The cutting resistance of type 316LN was similar to type 316L in spite of its high strength. The surface roughness of type 316LN was superior to type 316L for all the cutting conditions. In particular, in the high cutting speed above 345m/min, the surface roughness of the two stainless steels was closely same. The deformed layer thickness of the two stainless steels was generated in the 150μm-300μm ranges, and its value of type 316LN was lower than that of type 316L. This is due to the high strength properties by nitrogen effect. It was found that type 316LN was higher in the tool wear than that type 316L, and flank wear was dominant to crater wear. In face milling works of type 316LN steel, tool wear is regarded as a important problem

  20. THE INFLUENCE OF POSTHEAT TREATMENT ON FERRITE REDISTRIBUTION IN DUPLEX STEELS ELECTRON BEAM WELDS

    Directory of Open Access Journals (Sweden)

    Zita Iždinská

    2009-04-01

    Full Text Available The duplex stainless steel is two-phase steel with the structure composed of austenite and ferrite with optimum austenite/ferrite proportion 50%. At present, classical arc processes for welding duplex steels are generally regarded as acceptable. On the other hand electron and laser beam welding is up to now considered less suitable for welding duplex steels. The submitted work presents the results of testing various thermal conditions at welding duplex stainless steel with electron beam. It was shown, that application of suitable postheat made possible to reduce the ferrite content in weld metal.

  1. Use of industrial isotopes in the construction of an integrated steel plant

    International Nuclear Information System (INIS)

    Narasimha Rao, Y.V.; Prasad, G.C.

    1977-01-01

    The applications of radioisotopes by industrial radiography methods in the control of quality of welding of steel structures and equipment during the construction of a steel plant are highlighted. Some of the main units that are controlled in a steel plant by the radiography methods are boilers, pressure vessels, blast furnace shells and stoves, L.D. convertors, technological pipelines etc. After briefly describing the different radioisotopes (sources) and the accessories required for radiography work, the different techniques adopted for determining the defects in the welded joints are mentioned. A mention is also made of the different types of image quality indicators (penetrameters) and their relative advantages. The norms for control and acceptance of the defects for different structures are also covered. Finally, the safety requirements that are to be followed during radiography work at the site of erection, where different agencies of construction work simultaneously are dealt with. (author)

  2. Influence of delta ferrite on corrosion susceptibility of AISI 304 austenitic stainless steel

    Directory of Open Access Journals (Sweden)

    Lawrence O. Osoba

    2016-12-01

    Full Text Available In the current study, the influence of delta (δ ferrite on the corrosion susceptibility of AISI 304 austenitic stainless steel was evaluated in 1Molar concentration of sulphuric acid (H2SO4 and 1Molar concentration of sodium chloride (NaCl. The study was performed at ambient temperature using electrochemical technique—Tafel plots to evaluate the corrosive tendencies of the austenitic stainless steel sample. The as-received (stainless steel specimen and 60% cold-worked (stainless steel specimens were isothermally annealed at 1,100°C for 2 h and 1 h, respectively, and quenched in water. The results obtained show that the heat-treated specimen and the 60% cold-worked plus heat-treated specimen exhibited higher corrosion susceptibility than the as-received specimen, which invariably contained the highest fraction of δ ferrite particles. The finding shows that the presence of δ ferrite, in which chromium (Cr, the main corrosion inhibitor segregates, does not degrade and or reduces the resistance to aqueous corrosion of the austenitic stainless steel material.

  3. Effects of manufacturing process on impact properties and microstructures of ODS steels

    Energy Technology Data Exchange (ETDEWEB)

    Tanno, Takashi, E-mail: tanno.takashi@jaea.go.jp; Ohtsuka, Satoshi; Yano, Yasuhide; Kaito, Takeji; Tanaka, Kenya

    2014-12-15

    Oxide dispersion strengthened (ODS) steels are notable advanced alloys with durability to a high-temperature and high-dose neutron irradiation environment because of their good swelling resistance and mechanical properties under neutron irradiation. 9–12Cr-ODS martensite steels have been developed in the Japan Atomic Energy Agency as the primary candidate material for the fast reactor fuel cladding tubes. They would also be good candidates for the fusion reactor blanket material which is exposed to high-dose neutron irradiation. In this work, modification of the manufacturing process of 11Cr-ODS steel was carried out to improve its impact property. Two types of 11Cr-ODS steels were manufactured: pre-mix and full pre-alloy ODS steels. Miniature Charpy impact tests and metallurgical observations were carried out on these steels. The impact properties of full pre-alloy ODS steels were shown to be superior to those of pre-mix ODS steels. It was demonstrated that the full pre-alloy process noticeably improved the microstructure homogeneity (i.e. reduction of inclusions and pores)

  4. Studies on Stress Corrosion Cracking of Super 304H Austenitic Stainless Steel

    Science.gov (United States)

    Prabha, B.; Sundaramoorthy, P.; Suresh, S.; Manimozhi, S.; Ravishankar, B.

    2009-12-01

    Stress corrosion cracking (SCC) is a common mode of failure encountered in boiler components especially in austenitic stainless steel tubes at high temperature and in chloride-rich water environment. Recently, a new type of austenitic stainless steels called Super304H stainless steel, containing 3% copper is being adopted for super critical boiler applications. The SCC behavior of this Super 304H stainless steel has not been widely reported in the literature. Many researchers have studied the SCC behavior of steels as per various standards. Among them, the ASTM standard G36 has been widely used for evaluation of SCC behavior of stainless steels. In this present work, the SCC behavior of austenitic Fe-Cr-Mn-Cu-N stainless steel, subjected to chloride environments at varying strain conditions as per ASTM standard G36 has been studied. The environments employed boiling solution of 45 wt.% of MgCl2 at 155 °C, for various strain conditions. The study reveals that the crack width increases with increase in strain level in Super 304H stainless steels.

  5. Effect of Heat Treatment on Microstructure and Hardness of Grade 91 Steel

    Directory of Open Access Journals (Sweden)

    Triratna Shrestha

    2015-01-01

    Full Text Available Grade 91 steel (modified 9Cr-1Mo steel is considered a prospective material for the Next Generation Nuclear Power Plant for application in reactor pressure vessels at temperatures of up to 650 °C. In this study, heat treatment of Grade 91 steel was performed by normalizing and tempering the steel at various temperatures for different periods of time. Optical microscopy, scanning and transmission electron microscopy in conjunction with microhardness profiles and calorimetric plots were used to understand the microstructural evolution including precipitate structures and were correlated with mechanical behavior of the steel. Thermo-Calc™ calculations were used to support the experimental work. Furthermore, carbon isopleth and temperature dependencies of the volume fraction of different precipitates were constructed.

  6. Characterization of organic-inorganic hybrid coatings for corrosion protection of galvanized steel and electroplated ZnFe steel

    Directory of Open Access Journals (Sweden)

    Maria Eliziane Pires de Souza

    2006-03-01

    Full Text Available The development of hybrids materials has been extensively investigated in recent years. The combination of a wide variety of compositions and production processes had permitted the use of these materials in different applications like coatings for corrosion protection of metals. In this work organic-inorganic hybrid materials have been prepared from the hydrolysis of tetraethylorthosilicate and silanol-terminated polidymetilmetoxysilane using a sol-gel process. These materials have been applied on galvanized steel and on steel electroplated with a ZnFe. In order to evaluate the degradation behavior of these coatings, electrochemical techniques (Electrochemical Impedance Spectroscopy and Potentiodynamic Polarization were used. EIS data was fitted to an equivalent circuit from which the electrochemical parameters were obtained. Results show a good protective character of the hybrid films, when compared with uncovered specimens. The overall performance of the coating systems appears to be highly dependent on the kind of metallic coating applied to the steel.

  7. An investigation into the effects of conventional heat treatments on mechanical characteristics of new hot working tool steel

    Science.gov (United States)

    Fares, M. L.; Athmani, M.; Khelfaoui, Y.; Khettache, A.

    2012-02-01

    The effects of conventional heat treatments, i.e. quenching and tempering, on the mechanical characteristics of non standard hot work tool steel, close to either AISI-H11/H13 are investigated. The major elemental composition differences are in carbon, silicon and vanadium. The objective of the carried heat treatments is to obtain an efficient tool performance in terms of hardness, wear resistance and mechanical strength. Experimental results allow an explanation of the surface properties depending mainly on both chemical composition and optimised preheating parameters. After austenitizing at 1050 °C for 15 min, the as-quenched steel in oil bath exhibited the fully martensitic structure (without bainite) connected to a small fraction of retained austenite and complex carbides mainly of M23C6 type. Twice tempering at 500 °C and 600 °C resulted in initiating the precipitation processes and the secondary hardness effect. As a result, carbide content amounted to 3% while the retained austenite content decreased to 0%. Accordingly, the required mechanical properties in terms of hardness and wear are fulfilled and are adequately favourable in handling both shocks and pressures for the expected tool life. Induced microstructures are revealed using optical and scanning electron microscopes. Phase compositions are assessed by means of X-ray diffraction technique while mechanical characteristics are investigated based on hardness and abrasive wear standard tests.

  8. Cast-iron containers out of low radioactive steel

    International Nuclear Information System (INIS)

    Deipenau, H.; Seidler, M.

    1990-01-01

    Low-level radioactive solid waste from the decommissioning of nuclear installations, if transported and disposed of in large containers, may cause less cutting work and therefore less radiation exposure of the work-force. The use of steel waste from decommissioning for manufacturing large transport and/or disposal containers is a promising route for recycling that waste and for saving storage volume and new resources. It has been demonstrated that it is possible to cast transport and disposal containers for radioactive wastes by using carbon steel waste originating from nuclear installations. A prototype has fulfilled all conditions to reach the qualification as a type A package according to the IAEA Regulations for Safe Transport of Radioactive Material as well as the preliminary conditions of the final repository Konrad

  9. Integrated modeling of second phase precipitation in cold-worked 316 stainless steels under irradiation

    International Nuclear Information System (INIS)

    Mamivand, Mahmood; Yang, Ying; Busby, Jeremy T.; Morgan, Dane

    2017-01-01

    The current work combines the Cluster Dynamics (CD) technique and CALPHAD-based precipitation modeling to address the second phase precipitation in cold-worked (CW) 316 stainless steels (SS) under irradiation at 300–400 °C. CD provides the radiation enhanced diffusion and dislocation evolution as inputs for the precipitation model. The CALPHAD-based precipitation model treats the nucleation, growth and coarsening of precipitation processes based on classical nucleation theory and evolution equations, and simulates the composition, size and size distribution of precipitate phases. We benchmark the model against available experimental data at fast reactor conditions (9.4 × 10"–"7 dpa/s and 390 °C) and then use the model to predict the phase instability of CW 316 SS under light water reactor (LWR) extended life conditions (7 × 10"–"8 dpa/s and 275 °C). The model accurately predicts the γ' (Ni_3Si) precipitation evolution under fast reactor conditions and that the formation of this phase is dominated by radiation enhanced segregation. The model also predicts a carbide volume fraction that agrees well with available experimental data from a PWR reactor but is much higher than the volume fraction observed in fast reactors. We propose that radiation enhanced dissolution and/or carbon depletion at sinks that occurs at high flux could be the main sources of this inconsistency. The integrated model predicts ~1.2% volume fraction for carbide and ~3.0% volume fraction for γ' for typical CW 316 SS (with 0.054 wt% carbon) under LWR extended life conditions. Finally, this work provides valuable insights into the magnitudes and mechanisms of precipitation in irradiated CW 316 SS for nuclear applications.

  10. A Goal Programming Optimization Model for The Allocation of Liquid Steel Production

    Science.gov (United States)

    Hapsari, S. N.; Rosyidi, C. N.

    2018-03-01

    This research was conducted in one of the largest steel companies in Indonesia which has several production units and produces a wide range of steel products. One of the important products in the company is billet steel. The company has four Electric Arc Furnace (EAF) which produces liquid steel which must be procesed further to be billet steel. The billet steel plant needs to make their production process more efficient to increase the productvity. The management has four goals to be achieved and hence the optimal allocation of the liquid steel production is needed to achieve those goals. In this paper, a goal programming optimization model is developed to determine optimal allocation of liquid steel production in each EAF, to satisfy demand in 3 periods and the company goals, namely maximizing the volume of production, minimizing the cost of raw materials, minimizing maintenance costs, maximizing sales revenues, and maximizing production capacity. From the results of optimization, only maximizing production capacity goal can not achieve the target. However, the model developed in this papare can optimally allocate liquid steel so the allocation of production does not exceed the maximum capacity of the machine work hours and maximum production capacity.

  11. Grain Refinement of Low Carbon Martensitic Steel by Heat Treatment

    Directory of Open Access Journals (Sweden)

    N. V. Kolebina

    2015-01-01

    Full Text Available The low-carbon steels have good corrosion and technological properties. Hot deformation is the main operation in manufacturing the parts from these steels. So one of the important properties of the material is a property of plasticity. The grain size significantly influences on the ductility properties of steel. The grain size of steel depends on the chemical composition of the crystallization process, heat treatment, and steel machining. There are plenty methods to have grain refinement. However, taking into account the large size of the blanks for the hydro turbine parts, the thermal cycling is an advanced method of the grain refinement adaptable to streamlined production. This work experimentally studies the heat treatment influence on the microstructure of the low-carbon 01X13N04 alloy steel and proposes the optimal regime of the heat treatment to provide a significantly reduced grain size. L.M. Kleiner, N.P. Melnikov and I.N. Bogachyova’s works focused both on the microstructure of these steels and on the influence of its parameters on the mechanical properties. The paper focuses mainly on defining an optimal regime of the heat treatment for grain refinement. The phase composition of steel and temperature of phase transformation were defined by the theoretical analysis. The dilatometric experiment was done to determine the precise temperature of the phase transformations. The analysis and comparison of the experimental data with theoretical data and earlier studies have shown that the initial sample has residual stress and chemical heterogeneity. The influence of the heat treatment on the grain size was studied in detail. It is found that at temperatures above 950 ° C there is a high grain growth. It is determined that the optimal number of cycles is two. The postincreasing number of cycles does not cause further reducing grain size because of the accumulative recrystallization process. Based on the results obtained, the thermal cycling

  12. Improvement of the steel quality through zirconia base ceramic filter

    International Nuclear Information System (INIS)

    Santos, Benedito M.; Foschini, Cesar R.; Santos, Ieda M.G.; Pinheiro, Adriano S.; Paskocimas, Carlos A.; Leite, Edson R.; Longo, Elson

    1997-01-01

    At the end of production, the steel presents inclusions own to the making process. Ceramics filters, with controlled porosity, are being produced to eliminate the impurities, so as to increase the good quality steel production. This work studies the optimization of the zirconia filters composition and production for siderurgical processes application. The study was done through the granulometric control, using BET, XRD and Hg Porosimetry. (author)

  13. Microstructure and elevated temperature stability of 9-12% Cr steels

    Energy Technology Data Exchange (ETDEWEB)

    Dogan, Omer N.; Hawk, Jeffrey A.

    2005-02-01

    Medium Cr steels have been used in fossil fired power plants for many years because of their excellent high temperature stability and mechanical properties. As the desire to increase the efficiency of power plants continues, the operating temperature (>650C) continues to go up. Currently available low and medium Cr containing steels will not withstand the new operating temperature and must be reassessed in terms of their solid-solution and precipitation strengthening schemes. Three medium Cr steels were developed to investigate high temperature alloy strengthening strategies: 0.08C-(9-12)Cr-1.2Ni-0.7Mo-3.0Cu-3.0Co-0.5Ti. The microstructure of the alloy will be described in the as-cast and thermo-mechanically worked states. In addition, the effect on microstructure from long-term high temperature exposure will also be discussed. Finally, the overall stability of these steels will be compared against currently available power plant steels.

  14. An Experimental Study on Strengthening of Reinforced Concrete Flexural Members using Steel Wire Mesh

    Directory of Open Access Journals (Sweden)

    Al Saadi Hamza Salim Mohammed

    2017-01-01

    Full Text Available One of the major challenges and contemporary research in the field of structural engineering is strengthening of existing structural elements using readily available materials in the market. Several investigations were conducted on strengthening of various structural components using traditional and advanced materials. Many researchers tried to enhance the reinforced concrete (RC beams strength using steel plate, Glass and Carbon Fibre Reinforced Polymers (GFRP & CFRP. For the reason that high weight to the strength ratio and compatibility in strength between FRP composites and steel bars, steel plates and GFRP and CFRP composites are not used for strengthening works practically. Hence, in this present work the suitability of using wire mesh for the purpose of strengthening the RC flexural members is studied by conducting experimental works. New technique of strengthening system using wire mesh with a view to improve sectional properties and subsequently flexural strength of RC beams is adopted in this work. The results for experimental and theoretical analysis were compared and found that good correlation exists between them. The experimental results indicate that RC beams strengthened with steel wire mesh are easy technique for strengthening of existing flexural members.

  15. Finite element model updating of multi-span steel-arch-steel-girder bridges based on ambient vibrations

    Science.gov (United States)

    Hou, Tsung-Chin; Gao, Wei-Yuan; Chang, Chia-Sheng; Zhu, Guan-Rong; Su, Yu-Min

    2017-04-01

    The three-span steel-arch-steel-girder Jiaxian Bridge was newly constructed in 2010 to replace the former one that has been destroyed by Typhoon Sinlaku (2008, Taiwan). It was designed and built to continue the domestic service requirement, as well as to improve the tourism business of the Kaohsiung city government, Taiwan. This study aimed at establishing the baseline model of Jiaxian Bridge for hazardous scenario simulation such as typhoons, floods and earthquakes. Necessities of these precaution works were attributed to the inherent vulnerability of the sites: near fault and river cross. The uncalibrated baseline bridge model was built with structural finite element in accordance with the blueprints. Ambient vibration measurements were performed repeatedly to acquire the elastic dynamic characteristics of the bridge structure. Two frequency domain system identification algorithms were employed to extract the measured operational modal parameters. Modal shapes, frequencies, and modal assurance criteria (MAC) were configured as the fitting targets so as to calibrate/update the structural parameters of the baseline model. It has been recognized that different types of structural parameters contribute distinguishably to the fitting targets, as this study has similarly explored. For steel-arch-steel-girder bridges in particular this case, joint rigidity of the steel components was found to be dominant while material properties and section geometries relatively minor. The updated model was capable of providing more rational elastic responses of the bridge superstructure under normal service conditions as well as hazardous scenarios, and can be used for manage the health conditions of the bridge structure.

  16. THE PRODUCTION OF STEEL CORD IN BELARUS IS 15 YEARS OLD

    Directory of Open Access Journals (Sweden)

    A. N. Savenok

    2004-01-01

    Full Text Available In this article there is briefly narrated about the history of the steel wire cord production, the development of its production at Belorussian metallurgical works, perspectives of the further increase of the Belorussian steel wire cord production volume. The information on the dynamics of the production of wire RVD, wire of bead rings of tires and steel wire cord at RUP “BMZ” for the last 15 years is given. The tendencies of the development of the tires reinforcing materials for the nearest future are considered.

  17. On electrical resistivity of AISI D2 steel during various stages of cryogenic treatment

    Science.gov (United States)

    Lomte, Sachin Vijay; Gogte, Chandrashekhar Laxman; Peshwe, Dilip

    2012-06-01

    The effect of dislocation densities and residual stresses is well known in tool steels. Measurement of electrical resistivity in order to monitor dislocation densities or residual stresses has seldom been used in investigating the effect of cryogenic treatment on tool steels. Monitoring residual stresses during cryogenic treatment becomes important as it is directly related to changes due to cryogenic treatment of tool steels. For high carbon high chromium (HCHC- AISI D2) steels, not only wear resistance but dimensional stability is an important issue as the steels are extensively used in dies, precision measuring instruments. This work comprises of study of measurement of electrical resistivity of AISI D2 steel at various stages of cryogenic treatment. Use of these measurements in order to assess the dimensional stability of these steels is discussed in this paper.

  18. International comparisons of energy efficiency in power, steel, and cement industries

    International Nuclear Information System (INIS)

    Oda, Junichiro; Akimoto, Keigo; Tomoda, Toshimasa; Nagashima, Miyuki; Wada, Kenichi; Sano, Fuminori

    2012-01-01

    Industrial energy efficiency is of paramount importance both for conserving energy resources and reducing CO 2 emissions. In this paper, we compare specific energy consumption among countries in fossil power generation, steel, and cement sectors. The evaluations were conducted using common system boundaries, allocation, and calculation methods. In addition, we disaggregate within sectors, such as with blast furnace–basic oxygen furnace (BF–BOF) steel and scrap-based electric arc furnace (Scrap-EAF) steel. The results reveal that characteristics vary by sub-sector. Regional differences in specific energy consumption are relatively large in the power, BF–BOF steel, and cement sectors. For coal power generation and BF–BOF steel production, continual maintenance and rehabilitation are of key importance. We confirm these key factors identified in the previous work on our estimated numerical values. In BF–BOF steel production, corrections for hot metal ratios (pig iron production per unit of BOF crude steel production) and quality of raw materials have a large effect on the apparent specific energy consumption. Available data is not yet sufficient for straightforward evaluation of the steel and cement sectors. - Highlights: ► We compare energy efficiency among countries in power, steel, and cement sectors. ► In steel and cement sectors, the results are provided in terms of specific energy consumption (GJ/ton of product). ► We distinguish BOF steel and EAF steel. ► New installation and continual maintenance are the key for energy efficiency. ► Corrections have a large impact on apparent specific energy consumption.

  19. Current status and recent research achievements in ferritic/martensitic steels

    Science.gov (United States)

    Tavassoli, A.-A. F.; Diegele, E.; Lindau, R.; Luzginova, N.; Tanigawa, H.

    2014-12-01

    When the austenitic stainless steel 316L(N) was selected for ITER, it was well known that it would not be suitable for DEMO and fusion reactors due to its irradiation swelling at high doses. A parallel programme to ITER collaboration already had been put in place, under an IEA fusion materials implementing agreement for the development of a low activation ferritic/martensitic steel, known for their excellent high dose irradiation swelling resistance. After extensive screening tests on different compositions of Fe-Cr alloys, the chromium range was narrowed to 7-9% and the first RAFM was industrially produced in Japan (F82H: Fe-8%Cr-2%W-TaV). All IEA partners tested this steel and contributed to its maturity. In parallel several other RAFM steels were produced in other countries. From those experiences and also for improving neutron efficiency and corrosion resistance, European Union opted for a higher chromium lower tungsten grade, Fe-9%Cr-1%W-TaV steel (Eurofer), and in 1997 ordered the first industrial heats. Other industrial heats have been produced since and characterised in different states, including irradiated up to 80 dpa. China, India, Russia, Korea and US have also produced their grades of RAFM steels, contributing to overall maturity of these steels. This paper reviews the work done on RAFM steels by the fusion materials community over the past 30 years, in particular on the Eurofer steel and its design code qualification for RCC-MRx.

  20. Current status and recent research achievements in ferritic/martensitic steels

    Energy Technology Data Exchange (ETDEWEB)

    Tavassoli, A.-A.F., E-mail: farhad.tavassoli@cea.fr [Commissariat à l' Energie Atomique et aux Energies Alternatives, CEA/DEN/DANS/DMN, F-91191 Gif-sur-Yvette (France); Diegele, E., E-mail: eberhard.diegele@kit.edu [Karlsruhe Institut of Technology (KIT), Karlsruhe (Germany); Lindau, R., E-mail: rainer.lindau@kit.edu [Karlsruhe Institut of Technology (KIT), Karlsruhe (Germany); Luzginova, N., E-mail: Natalia.Luzginova@gmail.com [NRG-Petten, 1755 ZG Petten (Netherlands); Tanigawa, H., E-mail: tanigawa.hiroyasu@jaea.go.jp [Japan Atomic Energy Authority (JAEA), Tokai, Ibaraki, 319-1195 (Japan)

    2014-12-15

    When the austenitic stainless steel 316L(N) was selected for ITER, it was well known that it would not be suitable for DEMO and fusion reactors due to its irradiation swelling at high doses. A parallel programme to ITER collaboration already had been put in place, under an IEA fusion materials implementing agreement for the development of a low activation ferritic/martensitic steel, known for their excellent high dose irradiation swelling resistance. After extensive screening tests on different compositions of Fe–Cr alloys, the chromium range was narrowed to 7–9% and the first RAFM was industrially produced in Japan (F82H: Fe–8%Cr–2%W–TaV). All IEA partners tested this steel and contributed to its maturity. In parallel several other RAFM steels were produced in other countries. From those experiences and also for improving neutron efficiency and corrosion resistance, European Union opted for a higher chromium lower tungsten grade, Fe–9%Cr–1%W–TaV steel (Eurofer), and in 1997 ordered the first industrial heats. Other industrial heats have been produced since and characterised in different states, including irradiated up to 80 dpa. China, India, Russia, Korea and US have also produced their grades of RAFM steels, contributing to overall maturity of these steels. This paper reviews the work done on RAFM steels by the fusion materials community over the past 30 years, in particular on the Eurofer steel and its design code qualification for RCC-MRx.

  1. Supply chain of steel industries for the nuclear power plant construction in Indonesia

    International Nuclear Information System (INIS)

    Dharu Dewi; Sahala M Lumbanraja

    2017-01-01

    Nuclear Power Plant (NPP) Construction needs steel materials for the manufacturing of heavy components and civil work construction. National industries is expected to supply steel components especially for non nuclear component needs. Supply chain of steel industries is required to know the potency of steel industries from upstream to downstream industries which can support the NPP construction sustainability. The type of steel needed in the NPP construction consist of structure steel, rebar, steel plate, etc. The aim of the study is to identify supply chain of steel industries from upstream industries to downstream industries so that they can supply steel needs in the NPP construction. The methodology used are literature review and industries survey by purposive sampling test which sent questionnaires and carrying out technical visits to the potential industries to supply steel components for NPP construction. From the analysis of the questionnaires and survey, it has been obtained that the Indonesian steel industries capable of supplying steel for construction materials of non-nuclear parts are PT. Krakatau Steel, PT. Gunung Steel Group (PT Gunung Garuda and PT. Gunung Raja Paksi), PT. Cilegon Fabricators and PT. Ometraco Arya Samanta. While steel materials for primary components with nuclear grade, such as steel materials for reactor vessels and pressure vessels, the Indonesian steel industry has not been able to supply them. Therefore, the Indonesian steel industries must improve its capability, both in raw material processing and fabrication capability in order to meet the requirements of specifications, codes and standards of nuclear grade. (author)

  2. High Temperature Oxidation of Steel in an Oxygen-enriched Low NOX Furnace Environment

    Energy Technology Data Exchange (ETDEWEB)

    Poirier, D.; Grandmaison, E.W. [Department of Chemical Engineering, Queen' s University, Kingston, ON K7L 3N6 (Canada); Matovic, M.D. [Department of Mechanical and Materials Engineering, Queen' s University, Kingston, ON K7L 3N6 (Canada); Barnes, K.R. [KB Technical Services, Inc (formerly) Stelco Inc, Research Manager, Stelco Inc., P.O. Box 2030, Hamilton, ON L8N 3T1 (Canada); Nelson, B.D. [Department of Chemical Engineering, Senior Researcher, Dofasco Inc., P.O. Box 2460, Hamilton, ON L8N 3J5 (Canada)

    2006-09-15

    Steel scaling tests have been performed in a research furnace utilizing an oxygen-enriched, low NOX, burner. This work was performed in conjunction with a study of the combustion characteristics for the Canadian Gas Research Institute (CGRI) low NOX burner. The furnace (a facility of the Centre for Advanced Gas Combustion Technology (CAGCT)) was fired with the burner mounted in a sidewall configuration similar to the geometry encountered in steel reheat furnaces. Scale habit, intactness, adhesion and oxidation rates were examined for five grades of steel over a range of stack oxygen concentrations ({approx}0.8% - {approx}4.3%) and oxygen enrichment levels (0-90%) at 1100C. Steel grade had the largest effect on scaling properties examined in this work. Within the tests for each grade, stack oxygen concentration had the largest effect on the scaling properties while oxygen enrichment level had only a small effect.

  3. Microstructure and wear resistance of spray-formed supermartensitic stainless steel

    Directory of Open Access Journals (Sweden)

    Guilherme Zepon

    2013-06-01

    Full Text Available Since the early 90's the oil industry has been encouraging the development of corrosion and wear resistant alloys for onshore and offshore pipeline applications. In this context supermartensitic stainless steel was introduced to replace the more expensive duplex stainless steel for tubing applications. Despite the outstanding corrosion resistance of stainless steels, their wear resistance is of concern. Some authors reported obtaining material processed by spray forming, such as ferritic stainless steel, superduplex stainless steel modified with boron, and iron-based amorphous alloys, which presented high wear resistance while maintaining the corrosion performance1,2. The addition of boron to iron-based alloys promotes the formation of hard boride particles (M2B type which improve their wear resistances3-9. This work aimed to study the microstructure and wear resistance of supermartensitic stainless steel modified with 0.3 wt. (% and 0.7 wt. (% processed by spray forming (SF-SMSS 0.3%B and SF-SMSS 0.7%B, respectively. These boron contents were selected in order to improve the wear resistance of supermartensitic stainless steel through the formation of uniformly distributed borides maintaining the characteristics of the corrosion resistant matrix. SF-SMSS 0.7%B presents an abrasive wear resistance considerably higher than spray-formed supermartensitic stainless steel without boron addition (SF-SMSS.

  4. Effect of nanograin-boundary networks generation on corrosion of carburized martensitic stainless steel.

    Science.gov (United States)

    Boonruang, Chatdanai; Thong-On, Atcharawadi; Kidkhunthod, Pinit

    2018-02-02

    Martensitic stainless steel parts used in carbonaceous atmosphere at high temperature are subject to corrosion which results in a large amount of lost energy and high repair and maintenance costs. This work therefore proposes a model for surface development and corrosion mechanism as a solution to reduce corrosion costs. The morphology, phase, and corrosion behavior of steel are investigated using GIXRD, XANES, and EIS. The results show formation of nanograin-boundary networks in the protective layer of martensitic stainless steel. This Cr 2 O 3 -Cr 7 C 3 nanograin mixture on the FeCr 2 O 4 layer causes ion transport which is the main reason for the corrosion reaction during carburizing of the steel. The results reveal the rate determining steps in the corrosion mechanism during carburizing of steel. These steps are the diffusion of uncharged active gases in the stagnant-gas layer over the steel surface followed by the conversion of C into C 4- and O into O 2- at the gas-oxide interface simultaneously with the migration of Cr 3+ from the metal-oxide interface to the gas-oxide interface. It is proposed that previous research on Al 2 O 3 coatings may be the solution to producing effective coatings that overcome the corrosion challenges discussed in this work.

  5. Tool steel for cold worck niobium carbides

    International Nuclear Information System (INIS)

    Goldenstein, H.

    1984-01-01

    A tool steel was designed so as to have a microstructure with the matrix similar a cold work tool steel of D series, containing a dispersion of Niobium carbides, with no intention of putting Niobium in solution on the matrix. The alloy was cast, forged and heat treated. The alloy was easily forged; the primary carbide morfology, after forging, was faceted, tending to equiaxed. The hardness obtained was equivalent to the maximum hardness of a D-3 sttel when quenched from any temperature between 950 0 C, and 1200 0 , showing a very small sensitivy to the quenching temperature. (Author) [pt

  6. Nanotribological behavior of deep cryogenically treated martensitic stainless steel

    Directory of Open Access Journals (Sweden)

    Germán Prieto

    2017-08-01

    Full Text Available Cryogenic treatments are increasingly used to improve the wear resistance of various steel alloys by means of transformation of retained austenite, deformation of virgin martensite and carbide refinement. In this work the nanotribological behavior and mechanical properties at the nano-scale of cryogenically and conventionally treated AISI 420 martensitic stainless steel were evaluated. Conventionally treated specimens were subjected to quenching and annealing, while the deep cryogenically treated samples were quenched, soaked in liquid nitrogen for 2 h and annealed. The elastic–plastic parameters of the materials were assessed by nanoindentation tests under displacement control, while the friction behavior and wear rate were evaluated by a nanoscratch testing methodology that it is used for the first time in steels. It was found that cryogenic treatments increased both hardness and elastic limit of a low-carbon martensitic stainless steel, while its tribological performance was enhanced marginally.

  7. Nanotribological behavior of deep cryogenically treated martensitic stainless steel.

    Science.gov (United States)

    Prieto, Germán; Bakoglidis, Konstantinos D; Tuckart, Walter R; Broitman, Esteban

    2017-01-01

    Cryogenic treatments are increasingly used to improve the wear resistance of various steel alloys by means of transformation of retained austenite, deformation of virgin martensite and carbide refinement. In this work the nanotribological behavior and mechanical properties at the nano-scale of cryogenically and conventionally treated AISI 420 martensitic stainless steel were evaluated. Conventionally treated specimens were subjected to quenching and annealing, while the deep cryogenically treated samples were quenched, soaked in liquid nitrogen for 2 h and annealed. The elastic-plastic parameters of the materials were assessed by nanoindentation tests under displacement control, while the friction behavior and wear rate were evaluated by a nanoscratch testing methodology that it is used for the first time in steels. It was found that cryogenic treatments increased both hardness and elastic limit of a low-carbon martensitic stainless steel, while its tribological performance was enhanced marginally.

  8. The Effect of Different Non-Metallic Inclusions on the Machinability of Steels.

    Science.gov (United States)

    Ånmark, Niclas; Karasev, Andrey; Jönsson, Pär Göran

    2015-02-16

    Considerable research has been conducted over recent decades on the role of non‑metallic inclusions and their link to the machinability of different steels. The present work reviews the mechanisms of steel fractures during different mechanical machining operations and the behavior of various non-metallic inclusions in a cutting zone. More specifically, the effects of composition, size, number and morphology of inclusions on machinability factors (such as cutting tool wear, power consumption, etc .) are discussed and summarized. Finally, some methods for modification of non-metallic inclusions in the liquid steel are considered to obtain a desired balance between mechanical properties and machinability of various steel grades.

  9. The steel scrap age.

    Science.gov (United States)

    Pauliuk, Stefan; Milford, Rachel L; Müller, Daniel B; Allwood, Julian M

    2013-04-02

    Steel production accounts for 25% of industrial carbon emissions. Long-term forecasts of steel demand and scrap supply are needed to develop strategies for how the steel industry could respond to industrialization and urbanization in the developing world while simultaneously reducing its environmental impact, and in particular, its carbon footprint. We developed a dynamic stock model to estimate future final demand for steel and the available scrap for 10 world regions. Based on evidence from developed countries, we assumed that per capita in-use stocks will saturate eventually. We determined the response of the entire steel cycle to stock saturation, in particular the future split between primary and secondary steel production. During the 21st century, steel demand may peak in the developed world, China, the Middle East, Latin America, and India. As China completes its industrialization, global primary steel production may peak between 2020 and 2030 and decline thereafter. We developed a capacity model to show how extensive trade of finished steel could prolong the lifetime of the Chinese steelmaking assets. Secondary steel production will more than double by 2050, and it may surpass primary production between 2050 and 2060: the late 21st century can become the steel scrap age.

  10. Corrosion susceptibility of steel drums to be used as containers for intermediate level nuclear waste

    Science.gov (United States)

    Farina, S.; Schulz Rodriguez, F.; Duffó, G.

    2013-07-01

    The present work is a study of the corrosion susceptibility of steel drums in contact with cemented ion-exchange resins contaminated with different types and concentrations of aggressive species. A special type of specimen was manufactured to simulate the cemented ion-exchange resins in the drum. The evolution of the corrosion potential and the corrosion rate of the steel, as well as the electrical resistivity of the matrix were monitored over a time period of 900 days. The aggressive species studied were chloride ions (the main ionic species of concern) and sulphate ions (produced during radiolysis of the cationic exchange-resins after cementation). The work was complemented with an analysis of the corrosion products formed on the steel in each condition, as well as the morphology of the corrosion products. When applying the results obtained in the present work to estimate the corrosion depth of the steel drumscontaining the cemented radioactive waste after a period of 300 years (foreseen durability of the Intermediate Level Radioactive Waste facility in Argentina) , it is found that in the most unfavourable case (high chloride contamination), the corrosion penetration will be considerably lower than the thickness of the wall of the steel drums.

  11. AWWA C303-17 concrete pressure pipe, bar-wrapped, steel-cylinder type

    CERN Document Server

    2017-01-01

    This standard describes the manufacture of concrete pressure pipe, reinforced with a steel cylinder that is helically wrapped with mild steel bar reinforcement, in sizes ranging from 10 in. through 72 in. (250 mm through 1,830 mm), inclusive, and for working pressures up to 400 psi (2,760 kPa).

  12. Preparation and characterization of 304 stainless steel/Q235 carbon steel composite material

    Directory of Open Access Journals (Sweden)

    Wenning Shen

    Full Text Available The composite material of 304 stainless steel reinforced Q235 carbon steel has been prepared by modified hot-rolling process. The resulted material was characterized by scanning electron microscope, three-electrode method, fault current impact method, electrochemical potentiodynamic polarization curve measurement and electrochemical impedance spectroscopy. The results showed that metallurgical bond between the stainless steel layer and carbon steel substrate has been formed. The composite material exhibited good electrical conductivity and thermal stability. The average grounding resistance of the composite material was about 13/20 of dip galvanized steel. There has no surface crack and bubbling formed after fault current impact. The composite material led to a significant decrease in the corrosion current density in soil solution, compared with that of hot dip galvanized steel and bare carbon steel. On the basis polarization curve and EIS analyses, it can be concluded that the composite material showed improved anti-corrosion property than hot-dip galvanized steel. Keywords: Stainless steel, Carbon steel, Anti-corrosion, Conductivity, Electrochemical, EIS

  13. Characterization of an AISI H-13 steel for work in hot

    International Nuclear Information System (INIS)

    Godinez, J.; Robles, E.

    1998-01-01

    Two materials were acquired which elaborated through secondary refining processes known as electroslag refusing (ESR) and electric arc in vacuum refusing (VAR) were acquired. These materials were thermically treated, for subsequently to determine their mechanical properties in longitudinal and transversal directions with respect to rolling direction, moreover they were characterized through scanning electron microscopy and X-ray diffraction determining microstructure, carbides and non-metallic inclusions. The results of the mechanical essays allowed to evaluate the fracture toughness to this steel by the Barsom and Rolfe method. (Author)

  14. Sliding Wear Characteristics and Corrosion Behaviour of Selective Laser Melted 316L Stainless Steel

    Science.gov (United States)

    Sun, Y.; Moroz, A.; Alrbaey, K.

    2014-02-01

    Stainless steel is one of the most popular materials used for selective laser melting (SLM) processing to produce nearly fully dense components from 3D CAD models. The tribological and corrosion properties of stainless steel components are important in many engineering applications. In this work, the wear behaviour of SLM 316L stainless steel was investigated under dry sliding conditions, and the corrosion properties were measured electrochemically in a chloride containing solution. The results show that as compared to the standard bulk 316L steel, the SLM 316L steel exhibits deteriorated dry sliding wear resistance. The wear rate of SLM steel is dependent on the vol.% porosity in the steel and by obtaining full density it is possible achieve wear resistance similar to that of the standard bulk 316L steel. In the tested chloride containing solution, the general corrosion behaviour of the SLM steel is similar to that of the standard bulk 316L steel, but the SLM steel suffers from a reduced breakdown potential and is more susceptible to pitting corrosion. Efforts have been made to correlate the obtained results with porosity in the SLM steel.

  15. Effects of surface treatments on microstructure in stainless steel

    International Nuclear Information System (INIS)

    Mabuchi, Yasuhiro; Tamako, Hiroaki; Kaneda, Junya; Yamashita, Norimichi; Miyakawa, Masahiko

    2009-01-01

    It is revealed that Stress Corrosion Cracking (SCC) on the surface of the L-grade stainless steels in Nuclear Power Plants is caused by heavily cold work of the materials. The microstructure, hardness and residual stress on the surface of the material are factors for SCC initiation. There are surface treatment methods that is effective reduction on SCC such as Flap Wheel (FW) polishing, Clean N Strip (CNS) polishing, Water Jet Peening (WJP) and Shot Peening (SP). In this paper, the characteristics of the surface cold worked layer of the L-grade stainless steels conducted by above-mentioned surface treatments are analyzed, and effects of the surface treatments on the surface layer are discussed. (author)

  16. Sensitivity Analysis of Fatigue Crack Growth Model for API Steels in Gaseous Hydrogen.

    Science.gov (United States)

    Amaro, Robert L; Rustagi, Neha; Drexler, Elizabeth S; Slifka, Andrew J

    2014-01-01

    A model to predict fatigue crack growth of API pipeline steels in high pressure gaseous hydrogen has been developed and is presented elsewhere. The model currently has several parameters that must be calibrated for each pipeline steel of interest. This work provides a sensitivity analysis of the model parameters in order to provide (a) insight to the underlying mathematical and mechanistic aspects of the model, and (b) guidance for model calibration of other API steels.

  17. Atomic scale observation of phase transformation in long term thermally aged duplex stainless steels

    International Nuclear Information System (INIS)

    Novy, St.

    2009-01-01

    Embrittlement study of duplex stainless steels is a very important in order to predict the lifetime of primary circuits of nuclear power plant. Ferrite steels aged over 20 years, on-site, in laboratory and at different temperatures was analyzed by tomographic probe atom to assess the trend of aging of these materials with very long times. A more prospective work was also carried out, the aim was to model the decomposition of ferrite from austenitic-ferritic steels. The simulation of the decomposition of these steels are very complex, we initiated preliminary work in modelling the Fe-Cr alloys, because the decomposition of Fe and Cr in these steels is the main cause of their fragility. To validate the parameters used in simulation, an experimental study of the decomposition of an alloy Fe-20% at. Cr aged at 500 C was performed. This experimental study has shown that a non-classical germination (NCG) is involved in this alloy. The performed simulations on the same alloy at the same temperature, did not reproduce the progressive enrichment of precipitated phase a' (characteristic of NCG). The study of steels, aged over 20 years, has confirmed that the steel aged in laboratory are representative to steel aged in site ( T ≤350 C). Moreover, it has been shown that the G-phase (intermetallic precipitation at the interface a/a' phases) does not influence the embrittlement of the ferrite and the difference of thermo-mechanical treatment is not determinant of the variance decomposition observed in these steels. (author)

  18. Laser-Beam Welding Impact on the Deformation Properties of Stainless Steels When Used for Automotive Applications

    Directory of Open Access Journals (Sweden)

    Evin Emil

    2016-09-01

    Full Text Available Materials other than standard and advanced high strength steels are remarkable for the thin-walled structures of the car-body in recent years in order to safety enhancement, weight and emission reduction, corrosion resistance improvement. Thus, there are presented in the paper the deformation properties of laser welded austenitic AISI 304 and ferritic AISI 430 stainless steels compared to these one measured for the high strength low alloyed steel H220PD. The properties were researched by tensile test and 3-point bending test with fixed ends on specimens made of basic material and laser welded one. The specimens were welded by solid state fiber laser YLS-5000 in longitudinal direction (the load direction. The deformation properties such as strength, stiffness and deformation work were evaluated and compared. The strength and stiffness were calculated from tensile test results and the deformation work was calculated from both, tensile test and 3-point bending test results. There has been found only minor effect of laser welding to the deformation properties for high strength low alloyed steel H220PD and austenitic stainless steel AISI 304. Otherwise, the laser welding strongly influenced the deformation work of the ferritic stainless steel AISI 430 as well as the elongation at tensile test.

  19. Porous stainless steel for biomedical applications

    Directory of Open Access Journals (Sweden)

    Sabrina de Fátima Ferreira Mariotto

    2011-01-01

    Full Text Available Porous 316L austenitic stainless steel was synthesized by powder metallurgy with relative density of 0.50 and 0.30 using 15 and 30 wt. (% respectively of ammonium carbonate and ammonium bicarbonate as foaming agents. The powders were mixed in a planetary ball mill at 60 rpm for 10 minutes. The samples were uniaxially pressed at 287 MPa and subsequently vacuum heat treated in two stages, the first one at 200 ºC for 5 hours to decompose the carbonate and the second one at 1150 ºC for 2 hours to sinter the steel. The sintered samples had a close porous structure and a multimodal pore size distribution that varied with the foaming agent and its concentration. The samples obtained by addition of 30 wt. (% of foaming agents had a more homogeneous porous structure than that obtained with 15 wt. (%. The MTT cytotoxicity test (3-[4,5-dimethylthiazol]-2,5-diphenyltetrazolium bromide was used to evaluate the mitochondrial activity of L929 cells with samples for periods of 24, 48, and 72 hours. The cytotoxicity test showed that the steel foams were not toxic to fibroblast culture. The sample with the best cellular growth, therefore the most suitable for biomedical applications among those studied in this work, was produced with 30 wt. (% ammonium carbonate. In this sample, cell development was observed after 48 hours of incubation, and there was adhesion and spreading on the material after 72 hours. Electrochemical experiments using a chloride-containing medium were performed on steel foams and compared to massive steel. The massive steel had a better corrosion performance than the foams as the porosity contributes to increase the surface area exposed to the corrosive medium.

  20. Evaluation of properties of low activation Mn-Cr steel. 3. Evaluation of corrosion resistance

    Energy Technology Data Exchange (ETDEWEB)

    Saito, Shigeru [Japan Atomic Energy Research Inst., Tokai, Ibaraki (Japan). Tokai Research Establishment; Fukaya, Kiyoshi [Nihon Advanced Technology Co., Ltd., Tokai, Ibaraki (Japan); Ishiyama, Shintaro [Japan Atomic Energy Research Inst., Oarai, Ibaraki (Japan). Oarai Research Establishment; Sato, Ikuo; Kusuhashi, Mikio; Hatakeyama, Takeshi [Japan Steel Works Ltd., Muroran, Hokkaido (Japan). Muroran Plant; Takahashi, Heishichiro [Hokkaido Univ., Sapporo, Hokkaido (Japan); Kikuchi, Mitsuru [Japan Atomic Energy Research Inst., Naka, Ibaraki (Japan). Naka Fusion Research Establishment

    2002-05-01

    JAERI and the Japan Steel Works LTD. (JSW) have developed new Mn-Cr steels as low induced activation material. Until now, chemical composition and metallurgical processes were optimized and some steels named VC-series were selected. The properties of the steels have been evaluated and reported elsewhere. In this study, corrosion resistance of VC-series was studied. Corrosion tests for stainless steels were performed to investigate a relationship between corrosion rate and chemical composition or sensitization. Furthermore, corrosion tests under actual environment for the vacuum vessel of the reinforced JT-60 were done for non-magnetic steels. As a result, almost no weight change was observed for uniform and gap corrosion tests, No crack was shown for double U-bend corrosion tests. (author)

  1. Additively manufactured hierarchical stainless steels with high strength and ductility

    Science.gov (United States)

    Wang, Y. Morris; Voisin, Thomas; McKeown, Joseph T.; Ye, Jianchao; Calta, Nicholas P.; Li, Zan; Zeng, Zhi; Zhang, Yin; Chen, Wen; Roehling, Tien Tran; Ott, Ryan T.; Santala, Melissa K.; Depond, Philip J.; Matthews, Manyalibo J.; Hamza, Alex V.; Zhu, Ting

    2018-01-01

    Many traditional approaches for strengthening steels typically come at the expense of useful ductility, a dilemma known as strength-ductility trade-off. New metallurgical processing might offer the possibility of overcoming this. Here we report that austenitic 316L stainless steels additively manufactured via a laser powder-bed-fusion technique exhibit a combination of yield strength and tensile ductility that surpasses that of conventional 316L steels. High strength is attributed to solidification-enabled cellular structures, low-angle grain boundaries, and dislocations formed during manufacturing, while high uniform elongation correlates to a steady and progressive work-hardening mechanism regulated by a hierarchically heterogeneous microstructure, with length scales spanning nearly six orders of magnitude. In addition, solute segregation along cellular walls and low-angle grain boundaries can enhance dislocation pinning and promote twinning. This work demonstrates the potential of additive manufacturing to create alloys with unique microstructures and high performance for structural applications.

  2. Behavior of Equipment Support Beam Joint Directly Connected to A Steel-plate Concrete(SC) Wall

    International Nuclear Information System (INIS)

    Kim, K. S.; Kwon, K. J.

    2008-01-01

    To decrease the time for building nuclear power plants, a modular construction method, 'Steel-plate Concrete(SC)', has been investigated for over a decade. To construct a SC wall, a pair of steel plates are placed in parallel similar to a form-work in conventional reinforced concrete (RC) structures, and concrete is filled between the steel plates. Instead of removing the steel plates after the concrete has cured, the steel plates serve as components of the structural member. The exposed steel plate of SC structures serves as the base plate for the equipment support, and the headed studs welded to the steel plates are used as anchor bolts. Then, a support beam can be directly welded to the surface of the steel plate in any preferred position. In this study, we discuss the behavior and evaluation method of the equipment support joint directly connected to exposed steel plate of SC wall

  3. Some mechanical properties of borided AISI H13 and 304 steels

    International Nuclear Information System (INIS)

    Taktak, Sukru

    2007-01-01

    In the present study, mechanical properties of borides formed on AISI H13 hot work tool and AISI 304 stainless steels have been investigated. Both steels have high chromium content and have a widespread use in the engineering application. Boriding treatment was carried out in slurry salt bath consisting of borax, boric acid, and ferrosilicon at temperature range of 800-950 deg. C for 3, 5, and 7 h. X-ray diffraction analysis of boride layers on the surface of steels revealed various peaks of FeB, Fe 2 B, CrB, and Ni 3 B. Metallographic studies showed that the boride layer has a flat and smooth morphology in the 304 steel while H13 steel was a ragged morphology. The characterization of the boride layer is also carried out by means of the micro-hardness, surface roughness, adhesion, and fracture toughness studies

  4. Partial substitution of vanadium by niobium in AISI H13 steel

    International Nuclear Information System (INIS)

    Itman Filho, A.; Balancin, O.

    1987-01-01

    The aim of this work was to study the tempering resistence in conditions of use of the AISI H13 steel, after partial substitution of vanadium by niobium. Four alloys of this steel were elaborated and in three of them the niobim was added in the contents of 0,2; 0,5 and 1,0%. Metallographic techniques were performed to compare qualitatively the niobium effect in several processing and thermal analisys of the steels. Grain size measurements were made after austenitization of the steels, hardness measurements in prepared samples were made after quenching and tempering, tensile testing at elevated temperature was investigated and yield strength, reduction of area after steel breaking and elongation were calculated. After these studies it was possible to certify that the partial substitution of vanadium by niobium did not alter significantly the basic mechanical properties of the AISI H13. (Author) [pt

  5. Formable ferrite-degenerated pearlite steel (FDP-55) for automotive use

    International Nuclear Information System (INIS)

    Nagao, N.; Hamamatsu, S.; Kunishige, K.

    1984-01-01

    In order to help the gauge reduction of wheels and chassis parts of automobiles, a formable and weldable hot rolled steel of 550 MPa grade, named FDP-55, has been developed. FDP-55 is an 0.14% C, 0.1% Si, 1.1% Mn and Nb free Alkilled steel obtained by controlled-cooling to a low coiling temperature on a runout table, and it is featured by ferrite-degenerated pearlite microstructure. Results of co-operative works with automotive makers showed that FDP-55 was successful in the application to wheels and chassis parts attaining the large weight reduction. This paper reports the metallurgical features and characteristics of the steel

  6. Electromagnetic NDT to characterize usage properties of flat steel products

    Energy Technology Data Exchange (ETDEWEB)

    Altpeter, I.; Dobmann, G.; Szielasko, K., E-mail: iab.altlau@t-online.de, E-mail: gerd.dobmann@t-online.de, E-mail: klaus.szielasko@izfp.fraunhofer.de [Fraunhofer Inst. - IZFP, Saarbruecken (Germany)

    2015-07-15

    The Fraunhofer Institute for Non-destructive Testing (IZFP) in Saarbruecken, Germany, started its activities in materials characterization of flat steel products in the eighties of the last century in the basic program of the European Community of Coal and Steel (ECCS). Throughout the years, continuous research and development were performed. The objective of the work, presented within this three-part series of reports, is to discuss the history of an innovation which began in 1988 with R&D in the area of texture characterization in steel sheets produced for car-body manufacturing (Part 1). In the following years the activities were to automate online property determination in terms of yield strength, tensile strength, planar, and vertical-anisotropy-factors. Again, steel sheets were the focus of the developments and the first NDT systems that came into industrial application for this project. Parallel research was performed to characterize the mechanical properties and hardness of heavy steel plates, mainly produced for pipeline manufacturing and off-shore applications (Part 2) The final report in the series (Part 3) will discuss steel sheet characterization and presents the successful development of a combination-transducer which combines ultrasonics with electromagnetic NDT. (author)

  7. Electromagnetic NDT to characterize usage properties of flat steel products

    International Nuclear Information System (INIS)

    Altpeter, I.; Dobmann, G.; Szielasko, K.

    2015-01-01

    The Fraunhofer Institute for Non-destructive Testing (IZFP) in Saarbruecken, Germany, started its activities in materials characterization of flat steel products in the eighties of the last century in the basic program of the European Community of Coal and Steel (ECCS). Throughout the years, continuous research and development were performed. The objective of the work, presented within this three-part series of reports, is to discuss the history of an innovation which began in 1988 with R&D in the area of texture characterization in steel sheets produced for car-body manufacturing (Part 1). In the following years the activities were to automate online property determination in terms of yield strength, tensile strength, planar, and vertical-anisotropy-factors. Again, steel sheets were the focus of the developments and the first NDT systems that came into industrial application for this project. Parallel research was performed to characterize the mechanical properties and hardness of heavy steel plates, mainly produced for pipeline manufacturing and off-shore applications (Part 2) The final report in the series (Part 3) will discuss steel sheet characterization and presents the successful development of a combination-transducer which combines ultrasonics with electromagnetic NDT. (author)

  8. Ionic nitriding of high chromium martensitic stainless steels

    International Nuclear Information System (INIS)

    Bruhl, S.P; Charadia, R; Vaca, L.S; Cimetta, J

    2008-01-01

    Martensitic stainless steels are used in industrial applications where resistance to corrosion and mechanical resistance are needed simultaneously. These steels are normally used in tempering and annealing condition which gives them hardnesses of 500 and 600 HV (about 54 HRC). Ionic nitriding is an assisted diffusion technique that has recently been successfully applied to harden austenitic stainless steels without reducing their resistance to corrosion. The application with AISI 420 martensitic steels has not given good results yet, because in most cases, it affects their corrosion resistance. This work presents the results of the pulsed nitriding of martensitic steels with a higher chrome content, such as the M340 and M333 Boehler steels and they are compared with the same materials after tempering and annealing, without nitriding. The influence of the variations in the parameters of the process, such as the percentage of active time in the pulsed wave, partial nitrogen pressure, current density and effective tension in the microstructure, hardness and wear and corrosion resistance was studied. The microstructure was studied with an optic microscope; the wear resistance with abrasion tests following ASTM G-65 and corrosion with 100 hour long saline haze tests, in a device built according to ASTM B117. Hardness was found to rise to values of 1000 to 1350 HV in all the steels after ionic nitriding, the modified layers oscillated from 3 to 15 microns. As a result, wear resistance also increased, with differences depending on the microstructure and the thickness of the modified layer. However, corrosion resistance was not good, except in the case of the M333 steel test piece with less hardness and a less thick nitrided layer without a noticeable interphase (au)

  9. Plasma nitriding of steels

    CERN Document Server

    Aghajani, Hossein

    2017-01-01

    This book focuses on the effect of plasma nitriding on the properties of steels. Parameters of different grades of steels are considered, such as structural and constructional steels, stainless steels and tools steels. The reader will find within the text an introduction to nitriding treatment, the basis of plasma and its roll in nitriding. The authors also address the advantages and disadvantages of plasma nitriding in comparison with other nitriding methods. .

  10. Improved swelling resistance for PCA austenitic stainless steel under HFIR irradiation through microstructural control

    International Nuclear Information System (INIS)

    Maziasz, P.J.; Braski, D.N.

    1984-01-01

    Swelling evaluation of PCA variants and 20%-cold-worked (N-Lot) type 316 stainless steel (CW 316) at 300 to 600 0 C was extended to 44 dpa. Swelling was negligible in all the steels at 300 0 C after approx. 44 dpa. At 500 to 600 0 C 25%-cold-worked PCA showed better void swelling resistance than type 316 at approx. 44 dpa. There was less swelling variation among alloys at 400 0 C, but again 25%-cold-worked PCA was the best

  11. Steel

    International Nuclear Information System (INIS)

    Zorev, N.N.; Astafiev, A.A.; Loboda, A.S.; Savukov, V.P.; Runov, A.E.; Belov, V.A.; Sobolev, J.V.; Sobolev, V.V.; Pavlov, N.M.; Paton, B.E.

    1977-01-01

    Steels also containing Al, N and arsenic, are suitable for the construction of large components for high-power nuclear reactors due to their good mechanical properties such as good through-hardening, sufficiently low brittleness conversion temperature and slight displacement of the latter with neutron irradiation. Defined steels and their properties are described. (IHOE) [de

  12. Effect of non-metallic inclusions on hydrogen-induced cracking of API5L X100 steel

    Energy Technology Data Exchange (ETDEWEB)

    Jin, T.Y.; Liu, Z.Y.; Cheng, Y.F. [Department of Mechanical and Manufacturing Engineering, University of Calgary, Calgary, Alberta (Canada)

    2010-08-15

    In this work, the type, composition and distribution of inclusions contained in an API5L X100 steel were characterized by scanning electron microscopy and energy-dispersive x-ray analysis. A hydrogen-charging at various current densities was used to introduce hydrogen into the steel, and the correlation between HIC and the inclusions was established. The microstructure of the steel consists of a leather-like bainitic ferrite matrix, with martensite/austenite as the second phase particles. At least four types of inclusions are contained in API5L X100 steel, elongated MnS inclusions and spherical Al-, Si- and Ca-Al-O-S-enriched inclusions. In particular, the majority of inclusions in the steel are Al-enriched. Upon hydrogen-charging, hydrogen blisters and HIC could be caused in the steel in the absence of external stress. The cracks are primarily associated with the Al- and Si-enriched inclusions, rather than the elongated MnS inclusion. The critical amount of hydrogen resulting in HIC of the tested API5L X100 steel is determined to be 3.24 ppm under condition in this work. (author)

  13. A quality approach to maintain the properties of S235 JR structural carbon steel in Lebanon

    International Nuclear Information System (INIS)

    Sidawi, J.A.; Al Khatib, H.

    2004-01-01

    Full text.S235JR carbon steel is one of the most popular steels used in Lebanon. It is imported by steel dealers and is widely used by all fabricators and manufacturers of steels for many structural purposes and applications. This kind of steel has good ductile properties as well as excellent weldability. It is still known by its previous designation St 37-2 or E 24-2. S235JR is produced in many shapes and thicknesses such as steel plates, sheets, angles and different other geometric shapes. Standard chemical and mechanical tests were conducted and reported on S235JR hot-rolled structural low-carbon mild steel specimens collected from Lebanese steel market. The main objective of this work is to assure the compliance of these properties with those set by the steel manufacturer. The above mentioned tests were performed at the laboratories of the Industrial Research Institute (IR) in Lebanon to assure the quality and credibility of the results. related European and American standards were presented as references and compared with the achieved results. Discussion was presented to show the similarities and differences between S235JR steel samples and standard requirements. Some of the reasons for such differences were discussed. Sufficient data was furnished through this work for the public and mainly for the Lebanese Standard Organization LIBNOR to easily adopt and implement the EN 10025:1993 European standard that can be applied in Lebanon concerning the most commonly used hot rolled low carbon structural steel. A follow up concerning adopting and implementing EN 10025:1993 will be briefed

  14. Corrosion behavior of oxide dispersion strengthened ferritic steels in supercritical water

    Energy Technology Data Exchange (ETDEWEB)

    Gao, Wenhua [School of Nuclear Science and Engineering, Shanghai Jiao Tong University, No. 800 Dongchuan Road, Shanghai 200240 (China); Guo, Xianglong, E-mail: guoxianglong@sjtu.edu.cn [School of Nuclear Science and Engineering, Shanghai Jiao Tong University, No. 800 Dongchuan Road, Shanghai 200240 (China); Shen, Zhao [Department of Materials Science, University of Oxford, Parks Road, Oxford OX1 3PH (United Kingdom); Zhang, Lefu, E-mail: lfzhang@sjtu.edu.cn [School of Nuclear Science and Engineering, Shanghai Jiao Tong University, No. 800 Dongchuan Road, Shanghai 200240 (China)

    2017-04-01

    The corrosion resistance of three different Cr content oxide dispersion strengthened (ODS) ferritic steels in supercritical water (SCW) and their passive films formed on the surface have been investigated. The results show that the dissolved oxygen (DO) and chemical composition have significant influence on the corrosion behavior of the ODS ferritic steels. In 2000 ppb DO SCW at 650 °C, the 14Cr-4Al ODS steel forms a tri-layer oxide film and the surface morphologies have experienced four structures. For the tri-layer oxide film, the middle layer is mainly Fe-Cr spinel and the Al is gradually enriched in the inner layer. - Highlights: • We evaluated the corrosion resistance of three different Cr content ODS steels at 650 °C in supercritical water. • Corrosion behavior of ODS steels is rarely reported and ODS steel may be promising material for generation IV reactors. • We found total opposite phenomenon compared to Lee's work before. Our result may be more reasonable.

  15. Corrosion of reinforcement bars in steel ibre reinforced concrete structures

    DEFF Research Database (Denmark)

    Solgaard, Anders Ole Stubbe

    and the influence of steel fibres on initiation and propagation of cracks in concrete. Moreover, the impact of fibres on corrosion-induced cover cracking was covered. The impact of steel fibres on propagation of reinforcement corrosion was investigated through studies of their impact on the electrical resistivity...... of concrete, which is known to affect the corrosion process of embedded reinforcement. The work concerning the impact of steel fibres on initiation and propagation of cracks was linked to corrosion initiation and propagation of embedded reinforcement bars via additional studies. Cracks in the concrete cover...... are known to alter the ingress rate of depassivating substances and thereby influence the corrosion process. The Ph.D. study covered numerical as well as experimental studies. Electrochemically passive steel fibres are electrically isolating thus not changing the electrical resistivity of concrete, whereas...

  16. Tool steels

    DEFF Research Database (Denmark)

    Højerslev, C.

    2001-01-01

    On designing a tool steel, its composition and heat treatment parameters are chosen to provide a hardened and tempered martensitic matrix in which carbides are evenly distributed. In this condition the matrix has an optimum combination of hardness andtoughness, the primary carbides provide...... resistance against abrasive wear and secondary carbides (if any) increase the resistance against plastic deformation. Tool steels are alloyed with carbide forming elements (Typically: vanadium, tungsten, molybdenumand chromium) furthermore some steel types contains cobalt. Addition of alloying elements...... serves primarily two purpose (i) to improve the hardenabillity and (ii) to provide harder and thermally more stable carbides than cementite. Assuming proper heattreatment, the properties of a tool steel depends on the which alloying elements are added and their respective concentrations....

  17. The effect of manganese content on mechanical properties of high titanium microalloyed steels

    Energy Technology Data Exchange (ETDEWEB)

    Li, Xiaolin, E-mail: lixiaolinwork@163.com [Shougang Research Institute of Technology, Beijing 100041 (China); Li, Fei; Cui, Yang; Xiao, Baoliang [Shougang Research Institute of Technology, Beijing 100041 (China); Wang, Xuemin [School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China)

    2016-11-20

    In this work, in order to achieve an optimum combination of high strength, ductility and toughness of high Ti microalloyed steel, extensive research efforts were exerted to study the effect of soaking temperature, manganese and sulfur content on properties of titanium steels. Precipitation hardening of Ti-bearing steels has been found to vary with different soaking temperature. Higher strength was achieved in these steels at higher soaking temperature due to dissolution of more TiC, Ti{sub 4}S{sub 2}C{sub 2} and little TiN, which lead to re-precipitation of fine carbides with greater volume fraction. The results of transmission electron microscope (TEM)analysis indicates that there were more and finer TiC precipitates coherent or semi-coherent with the ferrite matrix in the high manganese content steel than in low manganese content steel. The marked improvement in strength is also associated with low sulfur content. TiC particles smaller than 20 nm in 8Ti-8Mn steel help enhance strength to higher than 302 MPa compared with 8Mn steel.

  18. Microstructure and Mechanical Behavior of Deep Drawing DC04 Steel at Different Length Scales

    OpenAIRE

    Schreijäg, Simone

    2013-01-01

    The deformation behavior of steels is strongly influenced by their microstructure which is a result of the alloying elements and thermal treatments. In this work, the microstructure and the deformation behavior of a non-alloyed deep drawing DC04 steel was investigated. The microstructure was analyzed during heat treatment by EBSD, then microcompression experiments were performed on selected microstructural units and then bulk steel samples were mechanically tested by tensile experiments.

  19. Substitution of modified 9 Cr-1 Mo steel for austentic stainless steels

    International Nuclear Information System (INIS)

    Sikka, V.K.

    1982-04-01

    This report describes the current program to develop a high-strength ferritic-martensitic steel. The alloy is essentially Fe-9% Cr-1% Mo with small additions of V and Nb and is known as modifed 9 Cr-1 Mo steel. Its elevated-temperature properties and design allowable stresses match those of type 304 stainless steel for temperatures up to 600 0 C and exceed those of other ferritic steels by factors of 2 to 3. The improved strength of this alloy permits its use in place of stainless steels for many applications

  20. Weldability of Stainless Steels

    International Nuclear Information System (INIS)

    Saida, Kazuyoshi

    2010-01-01

    It gives an outline of metallographic properties of welding zone of stainless steels, generation and mechanisms of welding crack and decreasing of corrosion resistance of welding zone. It consists of seven chapters such as introduction, some kinds of stainless steels and properties, metallographic properties of welding zone, weld crack, toughness of welding zone, corrosion resistance and summary. The solidification modes of stainless steels, each solidification mode on the cross section of Fe-Cr-Ni alloy phase diagram, each solidification mode of weld stainless steels metal by electron beam welding, segregation state of alloy elements at each solidification mode, Schaeffler diagram, Delong diagram, effects of (P + S) mass content in % and Cr/Ni equivalent on solidification cracking of weld stainless steels metal, solidification crack susceptibility of weld high purity stainless steels metal, effects of trace impurity elements on solidification crack susceptibility of weld high purity stainless steels metal, ductile fracture susceptibility of weld austenitic stainless steels metal, effects of H2 and ferrite content on generation of crack of weld 25Cr-5N duplex stainless steels, effects of O and N content on toughness of weld SUS 447J1 metals, effect of ferrite content on aging toughness of weld austenitic stainless steel metal, corrosion morphology of welding zone of stainless steels, generation mechanism of knife line attack phenomenon, and corrosion potential of some kinds of metals in seawater at room temperature are illustrated. (S.Y.)

  1. Characterisation of boric acid aerosol behaviour and interactions with stainless steel

    International Nuclear Information System (INIS)

    Anderson, A.B.; Beard, A.M.; Bennett, P.J.; Benson, C.G.

    1991-03-01

    Experiments have been conducted to determine the physical characteristics of boric acid aerosol. Aqueous solutions of boric acid (either 200 or 2000 ppm boron) were injected at a controlled rate onto a 304 stainless steel cone held at 1000 o C. The transport and deposition of the resulting aerosol was studied through a system including pipework and a dilution chamber. Work was also undertaken to characterise the interaction between boric acid and stainless steel. Boric acid was vaporized in steam-argon atmospheres at 300 o C and passed over 304 stainless steel coupons held at temperatures between 400 and 1000 o C. (author)

  2. Effect of Aluminum Alloying on the Hot Deformation Behavior of Nano-bainite Bearing Steel

    Science.gov (United States)

    Yang, Z. N.; Dai, L. Q.; Chu, C. H.; Zhang, F. C.; Wang, L. W.; Xiao, A. P.

    2017-12-01

    Interest in using aluminum in nano-bainite steel, especially for high-carbon bearing steel, is gradually growing. In this study, GCr15SiMo and GCr15SiMoAl steels are introduced to investigate the effect of Al alloying on the hot deformation behavior of bearing steel. Results show that the addition of Al not only notably increases the flow stress of steel due to the strong strengthening effect of Al on austenite phase, but also accelerates the strain-softening rates for its increasing effect on stacking fault energy. Al alloying also increases the activation energy of deformation. Two constitutive equations with an accuracy of higher than 0.99 are proposed. The constructed processing maps show the expanded instability regions for GCr15SiMoAl steel as compared with GCr15SiMo steel. This finding is consistent with the occurrence of cracking on the GCr15SiMoAl specimens, revealing that Al alloying reduces the high-temperature plasticity of the bearing steel. On the contrary, GCr15SiMoAl steel possesses smaller grain size than GCr15SiMo steel, manifesting the positive effect of Al on bearing steel. Attention should be focused on the hot working process of bearing steel with Al.

  3. Towards self-healing creep resistant steels

    NARCIS (Netherlands)

    Van der Zwaag, S.; Zhang, S.; Fang, H.; Bruck, E.; Van Dijk, N.H.

    2016-01-01

    We report the main findings of our work on the behaviour of binary Fe-Cu and Fe-Au model alloys designed to explore routes to create new creep resistant steels having an in-built ability to autonomously fill creep induced porosity at grain boundaries. The alloying elements were selected on the basis

  4. Steel castings of valves for nuclear power station

    International Nuclear Information System (INIS)

    Yamasaki, Yutaka

    1975-01-01

    The manufacturing of the steel castings of valves for nuclear power plants is reported. The report is divided in six parts. The first part describes the reliability of the steel castings of valves for nuclear power plants. Particular attention must be paid to larger diameter and lower pressure rating for the valves in nuclear power plants than those in thermal power plants. The second part describes the characteristics of steel casting quality, defects and their cause. The defects that may be produced in steel castings are as follows: (a) cavities caused by the insufficient supply of molten steel, (b) sand bites caused by the mold destruction due to thermal shock, and (c) pinholes caused by the gas absorption of molten steel. The third part describes the clarification of quality level and the measures quality project. Gaseous defects and the indications detected by magnetic powder test are attributed to electric furnace steel making. In particular, the method to minimize gas content is important. The fourth part describes the quality control of manufacturing processes. In practice, thirteen semi-automatic testers using gamma radiation are employed. A full automatic inspection plant having capacity of 20,000 radiographs per month is under design. The fifth part describes a quality warrant system. A check sheet system concerning quality and safety is employed in all work shops. The reliability of all testers and measuring instruments as well as the skill of workmen are examined periodically. The seventh part deals with future problems. The manufacturing plan must be controlled so that non-destructive inspection becomes the main means for quality control. (Iwakiri, K.)

  5. Corrosion of steel drums containing simulated radioactive waste of low and intermediate level

    International Nuclear Information System (INIS)

    Farina, S.B.; Schulz Rodríguez, F.; Duffó, G.S.

    2013-01-01

    Ion-exchange resins are frequently used during the operation of nuclear power plants and constitute radioactive waste of low and intermediate level. For the final disposal inside the repository the resins are immobilized by cementation and placed inside steel drums. The eventful contamination of the resins with aggressive species may cause corrosion problems to the drums. In order to assess the incidence of this phenomenon and to estimate the lifespan of the steel drums, in the present work, the corrosion susceptibility of steel drums in contact with cemented ion-exchange resins contaminated with different aggressive species was studied. The aggressive species studied were chloride ions (main ionic species of concern) and sulphate ions (produced during radiolysis of the cationic exchange-resins after cementation). The corrosion rate of the steel was monitored over a time period of 900 days and a chemical and morphological analysis of the corrosion products formed on the steel in each condition was performed. When applying the results obtained in the present work to estimate the corrosion depth of the drums containing the cemented radioactive waste after a period of 300 years (foreseen durability of the Low and Intermediate Level Radioactive Waste facility in Argentina), it was found that in the most unfavourable case (high chloride contamination), the corrosion penetration will be considerably lower than the thickness of the wall of the steel drums. (author)

  6. Influences of process parameters and microstructure on the fracture mechanisms of ODS steels

    International Nuclear Information System (INIS)

    Rouffié, A.L.; Wident, P.; Ziolek, L.; Delabrouille, F.; Tanguy, B.; Crépin, J.; Pineau, A.; Garat, V.; Fournier, B.

    2013-01-01

    The present work investigates the impact response of three ODS steels containing 9%Cr and 14%Cr. These steels were produced by hot extrusion in the shapes of a rod and a plate. The 9%Cr ODS steel has a quasi-isotropic microstructure and is given as a reference material. In comparison, the 14%Cr ODS steel has a strong morphological and crystallographic texture given by the process route. The impact behaviour is anisotropic and the fracture energies are higher when the material is tested in the longitudinal direction compared to the transverse direction. Moreover, the 14%Cr ODS steel has a better impact behaviour when it is extruded in the shape of a rod rather than in the shape of a plate. This work focuses on the fracture mechanisms involved in the ductile to brittle transition regime and in the brittle regime of these materials. In the case of the 14%Cr ODS steel, the cleavage facets observed at very low temperature are much larger than the actual size of the grains. Packets of grains with less than 15° of internal misorientation were defined as effective grains for cleavage. In the transition range, the texture enhances intergranular delamination on the 14%Cr rod material. The occurrence of delamination consumes a lot of energy and tends to enhance scattering in impact energies

  7. Influences of process parameters and microstructure on the fracture mechanisms of ODS steels

    Energy Technology Data Exchange (ETDEWEB)

    Rouffié, A.L., E-mail: anne-laure.rouffie@cea.fr [CEA, DEN, DANS, DMN, SRMA, Bât 453, F-91191 Gif-sur-Yvette (France); Wident, P.; Ziolek, L. [CEA, DEN, DANS, DMN, SRMA, Bât 453, F-91191 Gif-sur-Yvette (France); Delabrouille, F. [EDF – EDF R and D, Département MMC groupe Métallurgie, 77818 Moret sur Loing (France); Tanguy, B. [CEA, DEN, DANS, DMN, SEMI, Bât 625, F-91191 Gif-sur-Yvette (France); Crépin, J.; Pineau, A. [Mines ParisTech, Centre des Matériaux PM Fourt, UMR CNRS 7633, BP 87, 91003 Evry (France); Garat, V. [AREVA NP, 10 rue J. Récamier, 69006 Lyon (France); Fournier, B. [Manoir Industries, Metallurgy Dept., 12 rue des Ardennes, BP 8401 Pîtres, 27108 Val de Reuil Cedex (France)

    2013-02-15

    The present work investigates the impact response of three ODS steels containing 9%Cr and 14%Cr. These steels were produced by hot extrusion in the shapes of a rod and a plate. The 9%Cr ODS steel has a quasi-isotropic microstructure and is given as a reference material. In comparison, the 14%Cr ODS steel has a strong morphological and crystallographic texture given by the process route. The impact behaviour is anisotropic and the fracture energies are higher when the material is tested in the longitudinal direction compared to the transverse direction. Moreover, the 14%Cr ODS steel has a better impact behaviour when it is extruded in the shape of a rod rather than in the shape of a plate. This work focuses on the fracture mechanisms involved in the ductile to brittle transition regime and in the brittle regime of these materials. In the case of the 14%Cr ODS steel, the cleavage facets observed at very low temperature are much larger than the actual size of the grains. Packets of grains with less than 15° of internal misorientation were defined as effective grains for cleavage. In the transition range, the texture enhances intergranular delamination on the 14%Cr rod material. The occurrence of delamination consumes a lot of energy and tends to enhance scattering in impact energies.

  8. Preparation and characterization of 304 stainless steel/Q235 carbon steel composite material

    Science.gov (United States)

    Shen, Wenning; Feng, Lajun; Feng, Hui; Cao, Ying; Liu, Lei; Cao, Mo; Ge, Yanfeng

    The composite material of 304 stainless steel reinforced Q235 carbon steel has been prepared by modified hot-rolling process. The resulted material was characterized by scanning electron microscope, three-electrode method, fault current impact method, electrochemical potentiodynamic polarization curve measurement and electrochemical impedance spectroscopy. The results showed that metallurgical bond between the stainless steel layer and carbon steel substrate has been formed. The composite material exhibited good electrical conductivity and thermal stability. The average grounding resistance of the composite material was about 13/20 of dip galvanized steel. There has no surface crack and bubbling formed after fault current impact. The composite material led to a significant decrease in the corrosion current density in soil solution, compared with that of hot dip galvanized steel and bare carbon steel. On the basis polarization curve and EIS analyses, it can be concluded that the composite material showed improved anti-corrosion property than hot-dip galvanized steel.

  9. Liquid steel analysis by laser-induced plasma spectroscopy

    International Nuclear Information System (INIS)

    Gruber, J.

    2002-11-01

    When a nanosecond pulsed laser is focused onto a sample and the intensity exceeds a certain threshold, material is vaporized and a plasma is formed above the sample surface. The laser-light becomes increasingly absorbed by inverse bremsstrahlung and by photo-excitation and photo-ionization of atoms and molecules. The positive feedback, by which the number of energetic electrons for ionization is increased in an avalanche-like manner under the influence of laser-light, is the so-called optical breakdown. Radiating excited atoms and ions within the expanding plasma plume produce a characteristic optical emission spectrum. A spectroscopic analysis of this optical emission of the laser-induced plasma permits a qualitative and quantitative chemical analysis of the investigated sample. This technique is therefore often called laser-induced plasma spectroscopy (LIPS) or laser-induced breakdown spectroscopy (LIBS). LIPS is a fast non-contact technique, by which solid, liquid or gaseous samples can be analyzed with respect to their chemical composition. Hence, it is an appropriate tool for the rapid in-situ analysis of not easily accessible surfaces for process control in industrial environments. In this work, LIPS was studied as a technique to determine the chemical composition of solid and liquid steel. A LIPS set-up was designed and built for the remote and continuous in-situ analysis of the steel melt. Calibration curves were prepared for the LIPS analysis of Cr, Mn, Ni and Cu in solid steel using reference samples with known composition. In laboratory experiments an induction furnace was used to melt steel samples in crucibles, which were placed at a working distance of 1.5 m away from the LIPS apparatus. The response of the LIPS system was monitored on-line during the addition of pure elements to the liquid steel bath within certain concentration ranges (Cr: 0.11 - 13.8 wt%, Cu: 0.044 - 0.54 wt%, Mn: 1.38 - 2.5 wt%, Ni: 0.049 - 5.92 wt%). The analysis of an element

  10. Hot flow behavior of boron microalloyed steels

    International Nuclear Information System (INIS)

    Lopez-Chipres, E.; Mejia, I.; Maldonado, C.; Bedolla-Jacuinde, A.; El-Wahabi, M.; Cabrera, J.M.

    2008-01-01

    This research work studies the effect of boron contents on the hot flow behavior of boron microalloyed steels. For this purpose, uniaxial hot-compression tests were carried out in a low carbon steel microalloyed with four different amounts of boron over a wide range of temperatures (950, 1000, 1050 and 1100 deg. C) and constant true strain rates (10 -3 , 10 -2 and 10 -1 s -1 ). Experimental results revealed that both peak stress and peak strain tend to decrease as boron content increases, which indicates that boron additions have a solid solution softening effect. Likewise, the flow curves show a delaying effect on the kinetics of dynamic recrystallization (DRX) when increasing boron content. Deformed microstructures show a finer austenitic grain size in the steel with higher boron content (grain refinement effect). Results are discussed in terms of boron segregation towards austenitic grain boundaries during plastic deformation, which increases the movement of dislocations, enhances the grain boundary cohesion and modificates the grain boundary structure

  11. Improvement of impact toughness by modified hot working and heat treatment in 13%Cr martensitic stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Srivatsa, Kulkarni, E-mail: srivatsa.kulkarni@kcssl.com; Srinivas, Perla; Balachandran, G.; Balasubramanian, V.

    2016-11-20

    Improvement of the general mechanical properties and in particular sub-zero impact toughness in a 0.2%C-13%Cr martensitic stainless steel has been explored by varying the hot deformation and heat treatment conditions. The deformation conditions include hot rolling an ingot in one case and cogging the ingot to a semis followed by hot rolling in another case. The bars made from both routes were subjected to a single hardening heat treatment at 980 °C and 1040 °C oil quenched and a double hardening heat treatment at 1040 °C followed by 980 °C oil quenched. The hardened steels were subjected to a standard two stage tempering at 710 °C followed by 680 °C. The impact toughness was found to be doubled in the cogged and rolled steel in double hardened condition. Other processing conditions show varying impact toughness levels. The toughness observed was correlated to the grain size and the carbide distribution in the matrix and the fractography features.

  12. X-ray diffraction study of microstructural changes during fatigue damage initiation in steel pipes

    Energy Technology Data Exchange (ETDEWEB)

    Pinheiro, B., E-mail: bianca@lts.coppe.ufrj.br [Laboratory of Mechanics of Lille (LML), UMR CNRS 8107, University of Lille 1, Boulevard Paul Langevin, Cite Scientifique, 59655 Villeneuve d' Ascq (France); Lesage, J. [Laboratory of Mechanics of Lille (LML), UMR CNRS 8107, University of Lille 1, Boulevard Paul Langevin, Cite Scientifique, 59655 Villeneuve d' Ascq (France); Pasqualino, I. [Subsea Technology Laboratory (LTS), Ocean Engineering Department, COPPE/Federal University of Rio de Janeiro, PO Box 68508, Cidade Universitaria, CEP 21945-970, Rio de Janeiro/RJ (Brazil); Benseddiq, N. [Laboratory of Mechanics of Lille (LML), UMR CNRS 8107, University of Lille 1, Boulevard Paul Langevin, Cite Scientifique, 59655 Villeneuve d' Ascq (France); Bemporad, E. [Interdepartmental Laboratory of Electron Microscopy (LIME), University of Rome TRE, Via Della Vasca Navale 79, 00146 Rome (Italy)

    2012-01-15

    Highlights: Black-Right-Pointing-Pointer In this work we study the fatigue damage evolution in an API 5L X60 steel. Black-Right-Pointing-Pointer Microstructural changes and residual stresses are evaluated during fatigue tests. Black-Right-Pointing-Pointer Microdeformations and macro residual stresses are estimated by X-ray diffraction. Black-Right-Pointing-Pointer Results are discussed in view of an indicator of fatigue damage initiation. Black-Right-Pointing-Pointer This indicator could allow the prediction of residual life before macrocracking. - Abstract: Steel pipes used in the oil and gas industry undergo the action of cyclic loads that can cause their failure by fatigue. A consistent evaluation of the fatigue damage during the initiation phase should fundamentally be based on a nanoscale approach, i.e., at the scale of the dislocation network, in order to take into account the micromechanisms of fatigue damage that precede macrocrack initiation and propagation until the final fracture. In this work, microstructural changes related to fatigue damage initiation are investigated in the API 5L X60 grade steel, used in pipe manufacturing. Microdeformations and macro residual stress are evaluated using X-ray diffraction in real time during alternating bending fatigue tests performed on samples cut off from an X60 steel pipe. The aim of this ongoing work is to provide ground for further development of an indicator of fatigue damage initiation in X60 steel. This damage indicator could allow a good residual life prediction of steel pipes previously submitted to fatigue loading, before macroscopic cracking, and help to increase the reliability of these structures.

  13. Corrosion susceptibility of steel drums to be used as containers for intermediate level nuclear waste

    International Nuclear Information System (INIS)

    Farina, S.; Schulz Rodriguez, F.; Duffo, G.

    2013-01-01

    The present work is a study of the corrosion susceptibility of steel drums in contact with cemented ion-exchange resins contaminated with different types and concentrations of aggressive species. A special type of specimen was manufactured to simulate the cemented ion-exchange resins in the drum. The evolution of the corrosion potential and the corrosion rate of the steel, as well as the electrical resistivity of the matrix were monitored over a time period of 900 days. The aggressive species studied were chloride ions (the main ionic species of concern) and sulphate ions (produced during radiolysis of the cationic exchange-resins after cementation). The work was complemented with an analysis of the corrosion products formed on the steel in each condition, as well as the morphology of the corrosion products. When applying the results obtained in the present work to estimate the corrosion depth of the steel drums containing the cemented radioactive waste after a period of 300 years (foreseen durability of the Intermediate Level Radioactive Waste facility in Argentina), it is found that in the most unfavourable case (high chloride contamination), the corrosion penetration will be considerably lower than the thickness of the wall of the steel drums. (authors)

  14. A constitutive model accounting for strain ageing effects on work-hardening. Application to a C-Mn steel

    Science.gov (United States)

    Ren, Sicong; Mazière, Matthieu; Forest, Samuel; Morgeneyer, Thilo F.; Rousselier, Gilles

    2017-12-01

    One of the most successful models for describing the Portevin-Le Chatelier effect in engineering applications is the Kubin-Estrin-McCormick model (KEMC). In the present work, the influence of dynamic strain ageing on dynamic recovery due to dislocation annihilation is introduced in order to improve the KEMC model. This modification accounts for additional strain hardening rate due to limited dislocation annihilation by the diffusion of solute atoms and dislocation pinning at low strain rate and/or high temperature. The parameters associated with this novel formulation are identified based on tensile tests for a C-Mn steel at seven temperatures ranging from 20 °C to 350 °C. The validity of the model and the improvement compared to existing models are tested using 2D and 3D finite element simulations of the Portevin-Le Chatelier effect in tension.

  15. The effect of cold work on grain boundary precipitation and sensitization in nitrogen added type 316L stainless steels

    International Nuclear Information System (INIS)

    Seo, Moo Hong; Chun, Byong Sun; Oh, Yong Jun; Ryu, Woo Seog; Hong, Jun Hwa

    1998-01-01

    The precipitation and sensitization behavior of nitrogen added type 316L Stainless Steels (SS) were investigated by using specimens cold worked for 0∼40%. The alloys had a variation in nitrogen content from 0.04 to 0.15%. To quantify the degree of sensitization, Double-Loop Electrochemical Potentiokinetic Reactivation (DL-EPR) test was performed in a 0.1M H 2 SO 4 + 0.01M KSCN solution at 30 .deg. C. The addition of nitrogen increased sensitization resistance by retarding the onset of M 23 C 6 precipitation and shifted Time-Temperature-Sensitization(TTS) curve to higher temperature and longer time range. Cold work accelerated the M 23 C 6 precipitation and sensitization kinetic due to the increase in dislocation density. However, the acceleration of sensitization was found to depend on the added nitrogen content in the alloys. The alloys with high nitrogen(>0.1%N) content exhibited higher acceleration of the sensitization as a function of the cold work than that with low nitrogen content. From the microstructural analysis, this was found to be attributed to the development of intensive slip bands during cold work and retardation of dislocation annihilation during subsequent aging in the alloys with high nitrogen content

  16. Effect of Cr and Mo on strain ageing behaviour of low carbon steel

    International Nuclear Information System (INIS)

    Pereloma, E.V.; Bata, V.; Scott, R.I.; Smith, R.M.

    2010-01-01

    This work explores the effects of Cr (0.26-0.74 wt%) and Mo (0.09-0.3 wt%) additions on the kinetics of strain ageing process in low carbon steel. The strain ageing behaviour of the steels was investigated by using tensile tests and transmission electron microscopy. The results have shown that Mo-alloyed steels undergo the same four stages of ageing as unalloyed low carbon steel, whereas Cr-alloyed steels exhibit only three stages of ageing. At the same time, the addition of Mo accelerates the ageing response, while alloying with Cr reduces the rate of strain ageing by ∼3 times in comparison with non-alloyed low carbon steel. It especially delays the offset of Stage III. This is explained by the reduction of carbon content in ferrite due to the enrichment of cementite with Cr leading to the reduction of its equilibrium solubility in ferrite.

  17. Effect of Cr and Mo on strain ageing behaviour of low carbon steel

    Energy Technology Data Exchange (ETDEWEB)

    Pereloma, E.V., E-mail: elenap@uow.edu.au [School of Mechanical, Materials and Mechatronic Engineering, University of Wollongong, Northfields Avenue, Wollongong, NSW 2522 (Australia); Bata, V. [Department of Materials Engineering, Monash University (Australia); Scott, R.I.; Smith, R.M. [BlueScope Steel Limited, Port Kembla (Australia)

    2010-04-25

    This work explores the effects of Cr (0.26-0.74 wt%) and Mo (0.09-0.3 wt%) additions on the kinetics of strain ageing process in low carbon steel. The strain ageing behaviour of the steels was investigated by using tensile tests and transmission electron microscopy. The results have shown that Mo-alloyed steels undergo the same four stages of ageing as unalloyed low carbon steel, whereas Cr-alloyed steels exhibit only three stages of ageing. At the same time, the addition of Mo accelerates the ageing response, while alloying with Cr reduces the rate of strain ageing by {approx}3 times in comparison with non-alloyed low carbon steel. It especially delays the offset of Stage III. This is explained by the reduction of carbon content in ferrite due to the enrichment of cementite with Cr leading to the reduction of its equilibrium solubility in ferrite.

  18. Boron Steel: An Alternative for Costlier Nickel and Molybdenum Alloyed Steel for Transmission Gears

    Directory of Open Access Journals (Sweden)

    A. Verma

    2010-06-01

    Full Text Available Case Carburized (CC low carbon steels containing Ni, Cr and Mo alloying elements are widely used for transmission gears in automobile, as it possesses desired mechanical properties. In order to cut cost and save scarce materials like Ni and Mo for strategic applications, steel alloyed with Boron has been developed, which gives properties comparable to Ni-Cr-Mo alloyed steel. In the process of steel development, care was taken to ensure precipitation of boron which results in precipitation hardening. The characterization of the developed boron steel had exhibited properties comparable to Ni-Cr-Mo alloyed steel and superior to conventional boron steel.

  19. Stress-Corrosion Cracking of Metallic Materials. Part III. Hydrogen Entry and Embrittlement in Steel

    Science.gov (United States)

    1975-04-01

    work of Kerns (36)] 29 22 Crack Velocity vs. Stress Intensity for AISI 4340 Steel (Martensitic and Bainitic Structures) in 314 NaCl Solution (pit = 6.0...magnitude greater for 4340 steel with a tempered martensite structure than for the lower bainite structure. Figure 22 shows crack velocity as a function of...applied stress intensity for martensitic and bainitic steels . The dif- ference was attributed to more effective trapping of hydrogen at coher- ently

  20. Research on NDT Technology in Inference of Steel Member Strength Based on Macro/Micro Model

    Directory of Open Access Journals (Sweden)

    Beidou Ding

    2017-01-01

    Full Text Available In consideration of correlations among hardness, chemical composition, grain size, and strength of carbon steel, a new nondestructive testing technology (NDT of inferring the carbon steel strength was explored. First, the hardness test, chemical composition analysis, and metallographic analysis of 162 low-carbon steel samples were conducted. Second, the following works were carried out: (1 quantitative relationship between steel Leeb hardness and carbon steel strength was studied on the basis of regression analysis of experimental data; (2 influences of chemical composition and grain size on tension properties of carbon steel were analyzed on the basis of stepwise regression analysis, and quantitative relationship between conventional compositions and grain size with steel strength was obtained; (3 according to the macro and/or micro factors such as hardness, chemical compositions, and grain size of carbon steel, the fitting formula of steel strength was established based on MLR (multiple linear regressions method. The above relationships and fitting formula based on MLR method could be used to estimate the steel strength with no damage to the structure in engineering practice.

  1. Study of Surface Wear and Damage Induced by Dry Sliding of Tempered AISI 4140 Steel against Hardened AISI 1055 Steel

    Directory of Open Access Journals (Sweden)

    A. Elhadi

    2016-12-01

    Full Text Available In industry, the sliding mechanical systems are subject to friction and wear phenomena. These phenomena can be the origin of a reduction of the efficiency of the mechanical system even to be responsible for its incapacity. Generally, the materials of the parts which are moving relative (tribological couple of these systems are low alloy steels and carbon steels, thanks to their good mechanical and tribological properties. The present work aimed to study, the surface wear and damage induced by dry sliding of hard carbon steel AISI 1055 (disc against tempered low alloy steel AISI 4140 (pin with different hardness and applied loads was investigated. The results revealed that the interaction between the applied load and pin hardness result in complex thermo-mechanical behaviour of the worn surfaces. When a lower hardness pin is used, the main wear mechanisms observed on the discs were abrasion, adhesion, and oxidation. When a higher hardness pin is used, the wear of the discs is governed by delamination, oxidation, and plastic deformation. In particular, third-body wear occurs at high applied load resulting in higher wear rate of high hardness pins compared to low hardness pins.

  2. Nitrogen effect on precipitation and sensitization in cold-worked Type 316L(N) stainless steels

    International Nuclear Information System (INIS)

    Oh, Yong Jun; Hong, Jun Hwa

    2000-01-01

    The precipitation behavior and sensitization resistance of Type 316L(N) stainless steels containing different concentrations of nitrogen have been investigated at the aging condition of 700 deg. C for cold work (CW) levels ranging from 0% (as solution annealed) to 40% reduction in thickness. The precipitation of M 23 C 6 carbide and intermetallic compounds (χ, Laves and σ phase) was accelerated by increasing the CW level. Nitrogen in the deformed alloys retarded the inter- and intra-granular precipitation of the carbides at low and high CW levels respectively, whereas it increased the relative amount of the χ phase. Quantitative assessment of the degree of sensitization (DOS) using the double loop-electrochemical potentiokinetic reactivation (DL-EPR) tests indicated that CW levels up to 20% enhanced sensitization while 40% CW suppressed sensitization for all aging times. The increase in nitrogen content accelerated the sensitization at CW levels below 20%. This might be associated with the homogeneous distribution of dislocations and the lower tendency toward recrystallization exhibited in the alloys having higher nitrogen content

  3. Reparatory and Manufacturing Hard-Facing of Working Parts Made of Stainless Steels in Confectionary Industry

    Directory of Open Access Journals (Sweden)

    S. Rakic

    2012-09-01

    Full Text Available In this paper, for the sake of improving the reparatory hard-facing technology is especially analyzed reparatory hard-facing of tools for manufacturing compressed products in confectionary industry. Those products are being made of a mixture consisting of several powdery components, which is compressed under high pressure. In that way the connection between particles is realized, thus achieving certain hardness and strength of the confectionary product. The considered tool is made of high-alloyed stainless steel. The tool contains 30 identical working places. Besides the production process wear, on those tools, from time to time, appear mechanical damage on some of the products' shape punches, as cracks at the edges, where the products' final shapes are formed. Those damages are small, size wise, but they cause strong effect on the products' final shape. The aggravating circumstance is that the shape punch is extremely loaded in pressure, thus after the reparatory hard-facing, the additional heat treatment is necessary. Mechanical properties in the heat affected zone (HAZ are being leveled by annealing and what also partially reduces the residual internal stresses.

  4. Structure and mechanical properties of improved cast stainless steels for nuclear applications

    Energy Technology Data Exchange (ETDEWEB)

    Kenik, E.A.; Busby, J.T. [Materials Science & Technology Division, Oak Ridge National Laboratory, Oak Ridge, TN, 37831-6064 (United States); Gussev, M.N., E-mail: gussevmn@ornl.gov [Nuclear Fuel & Isotopes Division, Oak Ridge National Laboratory, Oak Ridge, TN, 37831-6136 (United States); Maziasz, P.J.; Hoelzer, D.T.; Rowcliffe, A.F.; Vitek, J.M. [Materials Science & Technology Division, Oak Ridge National Laboratory, Oak Ridge, TN, 37831-6064 (United States)

    2017-01-15

    Casting of stainless steels is a promising and cost saving way of directly producing large and complex structures, such a shield modules or divertors for the ITER. In the present work, a series of modified high-nitrogen cast stainless steels has been developed and characterized. The steels, based on the cast equivalent of the composition of 316 stainless steel, have increased N (0.14–0.36%) and Mn (2–5.1%) content; copper was added to one of the heats. Mechanical tests were conducted with non-irradiated and 0.7 dpa neutron irradiated specimens. It was established that alloying by nitrogen significantly improves the yield stress of non-irradiated steels and the deformation hardening rate. Manganese tended to decrease yield stress but increased radiation hardening. The role of copper on mechanical properties was negligibly small. Analysis of structure was conducted using SEM-EDS and the nature and compositions of the second phases and inclusions were analyzed in detail. No ferrite formation or significant precipitation were observed in the modified steels. It was shown that the modified steels, compared to reference material (commercial cast 316L steel), had better strength level, exhibit significantly reduced elemental inhomogeneity and only minor second phase formation.

  5. Solute strengthening effects for 316 stainless steel at elevated temperature

    International Nuclear Information System (INIS)

    Park, Nam Ju; Lee, Sang Mae

    1986-01-01

    The inelastic behavior of 316 stainless steel is studied in order to investigate the solute strengthening effects. The Arrhenius-type rate equation with inclusion of the Voce-type evolution phenomenon is extended by addition of solute strengthening term to the isotropic work hardening effect. Changing of strain rate and temperature during the tension tests, we found that the strong work hardening for the inelastic of 316 stainless steel resulted from the vacancy-interstitial pair mechanism. Thus, the calculated results using the extended constitutive equations including solute effect due to the vacancy-interstitial pair mechanism were found to be in good agreement with the stress-strain curves obtained from the tension tests. (Author)

  6. Chromium Enrichment on P11 Ferritic Steel by Pack Cementation

    OpenAIRE

    Fauzi F. A.; Kurniawan T.; Salwani M. S.; Bin Y. S.; Harun W. S. W.

    2016-01-01

    The future thermal power plant is expected to operate at higher temperature to improve its efficiency and to reduce greenhouse gas emission. This target requires better corrosion properties of ferritic steels, which commonly used as materials for superheater and reheater of boiler tubes. In this work, chromium enrichment on the surface of ferritic steel is studied. The deposited chromium is expected to become a reservoir for the formation of chromia protective layer. Chromium was deposited on...

  7. Corrosion under stress of AISI 304 steel in thiocyanate solutions

    International Nuclear Information System (INIS)

    Perillo, P.M.; Duffo, G.S.

    1989-01-01

    Corrosion susceptibility under stress of AISI 304 steel sensitized in a sodium thiocyanate solution has been studied and results were compared with those obtained with solutions of thiosulfate and tetrathionate. Sensitized steel type 304 is highly susceptible to corrosion when under intergranular stress (IGSCC) in thiocyanate solutions but the aggressiveness of this anion is less than that of the other sulphur anions studied (thiosulfate and tetrathionate). This work has been partly carried out in the Chemistry Department. (Author) [es

  8. Innovation of Iron Reinforcing Column of Partical From Frame of Light Steel

    Science.gov (United States)

    Ramadhan, M. R.; Faslih, A.; Umar, M. Z.

    2018-05-01

    Almost half of houses in Indonesia are using lightweight steel roof truss today. The phenomenon in the field is that lightweight steel roof truss can blend with mortar mixture. Thus this phenomenon is captured for later applied dynamically, creatively, and innovatively with new idioms such as reinforcement for columns. This research aims to investigate the comparison of the way of making and the price of the materials between the column material made of the light steel and the column material made of the iron reinforcement which is the most efficient. Type of research is qualitative with a comparative causal approach. This research is divided into several stages, namely; Literature study, column creation, and validation. This study concluds that the manufacture of column material from reinforcement is more efficient, than the lightweight steel column material. The reinforcement column material is more efficient because of the more effective way of making and the price of the working materials more economical than the lightweight steel column material. Lightweight steel columns can be used for public housing on condition made by experienced craftsmen to make the process faster, and the dimensions of lightweight steel can be scaled down to make it more economical.

  9. Swelling and swelling resistance possibilities of austenitic stainless steels in fusion reactors

    International Nuclear Information System (INIS)

    Maziasz, P.J.

    1983-01-01

    Fusion reactor helium generation rates in stainless steels are intermediate to those found in EBR-II and HFIR, and swelling in fusion reactors may differ from the fission swelling behavior. Advanced titanium-modified austenitic stainless steels exhibit much better void swelling resistance than AISI 316 under EBR-II (up to approx. 120 dpa) and HFIR (up to approx. 44 dpa) irradiations. The stability of fine titanium carbide (MC) precipitates plays an important role in void swelling resistance for the cold-worked titanium-modified steels irradiated in EBR-II. Futhermore, increased helium generation in these steels can (a) suppress void conversion, (b) suppress radiation-induced solute segregation (RIS), and (c) stabilize fine MC particles, if sufficient bubble nucleation occurs early in the irradation. The combined effects of helium-enhanced MC stability and helium-suppressed RIS suggest better void swelling resistance in these steels for fusion service than under EBR-II irradiation

  10. Effect of cold working on the corrosion resistance of JPCA stainless steel in flowing Pb–Bi at 450 °C

    International Nuclear Information System (INIS)

    Rivai, Abu Khalid; Saito, Shigeru; Tezuka, Masao; Kato, Chiaki; Kikuchi, Kenji

    2012-01-01

    Development of a high performance proton beam window material is one of the critical issues for the deployment of the accelerator-driven transmutation system (ADS) with liquid Pb–Bi eutectic as a spallation target and coolant. In the present study, we applied 20% cold work treatment to JPCA austenitic stainless steel and investigated it from the corrosion behavior viewpoint. The corrosion test of 20% cold-worked JPCA SS has been carried in the JLBL-1 (JAEA Lead–Bismuth Loop-1) apparatus. The maximum temperature, the temperature difference, the flow velocity and the exposure time of the liquid Pb–Bi were 450 °C, 100 °C, 1 m/s, and 1000 h, respectively. For comparison analysis, JPCA SS without cold working was also tested in the same time and conditions with the 20% cold-worked JPCA SS. The results showed a different corrosion behavior between the JPCA SS without and with cold working. As for the JPCA SS without cold working, Pb–Bi penetrated into the matrix through a ferrite layer which was formed because of constituent metals dissolution from the matrix into Pb–Bi. As for the 20% cold-worked JPCA SS, dissolution attack occurred only partially and formed localized superficial pitting corrosion. It was found that the different corrosion behavior occurred because the cold working induced a structure transformation from γ-austenite to α′-martensite and affected the corrosion resistance of the JPCA SS in flowing Pb–Bi at 450 °C.

  11. Nitrogen implantation in steel with an impulsive ion implanter

    International Nuclear Information System (INIS)

    Feugeas, J.N.; Gonzalez, C.O.; Hermida, J.; Nieto, M.; Peyronel, M.F.; Sanchez, G.

    1990-01-01

    This work describes the results of steel implantation with nitrogen, with a pulsed accelerator which provides a continuous ion energy spectrum giving a uniform profile of nitrogen without changing its operative conditions. (Author)

  12. Adhesiveness of cold rolled steels for car body parts

    Directory of Open Access Journals (Sweden)

    Kleiner Marques Marra

    2007-09-01

    Full Text Available The aim of this work was to evaluate the adhesiveness of uncoated and zinc-electrogalvanized steel sheets used in the automotive industry. Three types of adhesives, one acrylic and two epoxy resins, were employed to join low carbon cold rolled steels, one uncoated and another electrogalvanized, both previously degreased or chemically pickled. Mechanical strength of the joints was evaluated by the T-peel and tensile strength tests. Steel grade, surface condition and heating below the cure temperatures did not influence the joints' mechanical strength. However, their shear strength decreased drastically as the test temperature increased. The exposure of the joints to an atmosphere with 90% relative humidity at 40 °C caused reduction of their shear strength. Epoxy adhesives showed higher mechanical strength, but exhibited higher degradation by humidity.

  13. The effects of fast-neutron irradiation on the mechanical properties of austenitic stainless steel

    International Nuclear Information System (INIS)

    Dalton, J.H.

    1978-01-01

    The paper reviews the effects of fast-neutron irradiation on the tensile properties of austenitic stainless steels at irradiation temperatures of less than 400 degrees Celcius, using as an example, work carried out at Pelindaba on an AISI 316 type steel produced in South Africa. Damage produced in these steels at higher irradiation temperatures and fluences is also briefly discussed. The paper concludes with a discussion of some methods of overcoming or decreasing the effects of irradiation damage [af

  14. Microstructural evolution in fast-neutron-irradiated austenitic stainless steels

    International Nuclear Information System (INIS)

    Stoller, R.E.

    1987-12-01

    The present work has focused on the specific problem of fast-neutron-induced radiation damage to austenitic stainless steels. These steels are used as structural materials in current fast fission reactors and are proposed for use in future fusion reactors. Two primary components of the radiation damage are atomic displacements (in units of displacements per atom, or dpa) and the generation of helium by nuclear transmutation reactions. The radiation environment can be characterized by the ratio of helium to displacement production, the so-called He/dpa ratio. Radiation damage is evidenced microscopically by a complex microstructural evolution and macroscopically by density changes and altered mechanical properties. The purpose of this work was to provide additional understanding about mechanisms that determine microstructural evolution in current fast reactor environments and to identify the sensitivity of this evolution to changes in the He/dpa ratio. This latter sensitivity is of interest because the He/dpa ratio in a fusion reactor first wall will be about 30 times that in fast reactor fuel cladding. The approach followed in the present work was to use a combination of theoretical and experimental analysis. The experimental component of the work primarily involved the examination by transmission electron microscopy of specimens of a model austenitic alloy that had been irradiated in the Oak Ridge Research Reactor. A major aspect of the theoretical work was the development of a comprehensive model of microstructural evolution. This included explicit models for the evolution of the major extended defects observed in neutron irradiated steels: cavities, Frank faulted loops and the dislocation network. 340 refs., 95 figs., 18 tabs

  15. Corrosion of steel drums containing cemented ion-exchange resins as intermediate level nuclear waste

    Science.gov (United States)

    Duffó, G. S.; Farina, S. B.; Schulz, F. M.

    2013-07-01

    Exhausted ion-exchange resins used in nuclear reactors are immobilized by cementation before being stored. They are contained in steel drums that may undergo internal corrosion depending on the presence of certain contaminants. The objective of this work is to evaluate the corrosion susceptibility of steel drums in contact with cemented ion-exchange resins with different aggressive species. The corrosion potential and the corrosion rate of the steel, and the electrical resistivity of the matrix were monitored for 900 days. Results show that the cementation of ion-exchange resins seems not to pose special risks regarding the corrosion of the steel drums. The corrosion rate of the steel in contact with cemented ion-exchange resins in the absence of contaminants or in the presence of 2.3 wt.% sulphate content remains low (less than 0.1 μm/year) during the whole period of the study (900 days). The presence of chloride ions increases the corrosion rate of the steel at the beginning of the exposure but, after 1 year, the corrosion rate drops abruptly reaching a value close to 0.1 μm/year. This is probably due to the lack of water to sustain the corrosion process. When applying the results obtained in the present work to estimate the corrosion depth of the steel drums containing the cemented radioactive waste after a period of 300 years, it is found that in the most unfavourable case (high chloride contamination), the corrosion penetration will be considerably lower than the thickness of the wall of the steel drums. Cementation of ion-exchange resins does not seem to pose special risks regarding the corrosion of the steel drums that contained them; even in the case the matrix is highly contaminated with chloride ions.

  16. Mechanical Properties and Fractographic Analysis of High Manganese Steels After Dynamic Deformation Tests

    Directory of Open Access Journals (Sweden)

    Jabłońska M.B.

    2014-10-01

    Full Text Available Since few years many research centres conducting research on the development of high-manganese steels for manufacturing of parts for automotive and railway industry. Some of these steels belong to the group of AHS possessing together with high strength a great plastic elongation, and an ideal uniform work hardening behavior. The article presents the dynamic mechanical properties of two types of high manganese austenitic steel with using a flywheel machine at room temperature with strain rates between 5×102÷3.5×103s?–1. It was found that the both studied steels exhibit a high sensitivity Rm to the strain rate. With increasing the strain rate from 5×102 to 3.5×103s?–1 the hardening dominates the process. The fracture analysis indicate that after dynamic test both steel is characterized by ductile fracture surfaces which indicate good plasticity of investigated steels.

  17. Effect of Quenching Media on Mechanical Properties of Medium Carbon Steel 1030

    Directory of Open Access Journals (Sweden)

    Khansaa Dawood Salman

    2018-01-01

    Full Text Available This investigation aims to study the effect of quenching media (water, oil, Poly Vinyl Chloride PVC on mechanical properties of 1030 steel. The applications of this steel include machinery parts where strength and hardness are requisites. The steel is heated to about 950  and soaked for 1hr in electrical furnace and then quenched in different quenching medium such as water, oil and poly vinyl chloride. After heat treatment by quenching, the specimens are tempered at 250  for 1hr and then cooling in air. The mechanical properties of the specimens are determined by using universal tensile testing machine for tensile test, Vickers hardness apparatus for hardness testing, measuring the grain size of the phases and examine the microstructure of the specimens before and after heat-treatment. The results of this work showed that improving the mechanical properties of medium carbon 1030 steel, which is quenching by water gives the preferred results as the following: Quenching by water leads to increase σy, σu.t.s, K and hardness, but at the same time quenching by water leads to decrease E and n. Also the quenching by water and followed by tempering leads to improve the microstructure and decreasing (refining of the grain size of ferrite and pearlite phases of the steel used in this work.

  18. Weld characterization of RAFM steel. EBP structural materials milestone 3

    Energy Technology Data Exchange (ETDEWEB)

    Alamo, A. [Service de Recherches Metallurgiques Appliquees, CEA Centre d' Etudes Nucleaires de Saclay, Saclay (France); Fontes, A. [Service de Techniques Avancees, CEA Centre d' Etudes Nucleaires de Saclay, Saclay (France); Schaefer, L. [Forschungszentrum Karlsruhe, Karlsruhe (Germany); Gauthier, A.; Tavassoli, A.A. [CEA Centre d' Etudes Nucleaires de Saclay, Saclay (France); Van Osch, E.V.; Van der Schaaf [ed.] [ECN Netherlands Energy Research Foundation, Petten (Netherlands)

    1999-07-01

    In the long term part of the European Fusion technology programme welding of reduced activation ferritic martensitic (RAFM)steels takes a prominent place. The blanket structures are complex and welding is an important element in manufacturing procedures. In the 95-98 program several Structural Materials tasks of the European Blanket Project are devoted to welding of RAFM steels. In the milestone 3 defined for the program a review of the weld characterization was foreseen in 1998. The present report gives the status of tasks and the major conclusions and recommendations of the welding milestone meeting. The major conclusion is that defect free GTAW (Gas Tungsten Arc Welding), EBW (Electron Beam Welding) and diffusion welds can be accomplished, but further work is needed to assure quantitatively the service boundary conditions. Also for irradiated steel additional work is recommended for the 99-02 period. Development of filler wire material for the European reference RAFM: EUROFER97 is necessary. Establishment of weldability tests must be settled in the next period also. 14 refs.

  19. Age-hardening susceptibility of high-Cr ODS ferritic steels and SUS430 ferritic steel

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Dongsheng, E-mail: chen.dongsheng85@gmail.com [Graduate School of Energy Science, Kyoto University, Gokasho, Uji, Kyoto 611-0011 (Japan); Kimura, Akihiko; Han, Wentuo; Je, Hwanil [Institute of Advanced Energy, Kyoto University, Gokasho, Uji, Kyoto 611-0011 (Japan)

    2015-10-15

    Highlights: • The role of oxide particles in α/α′ phase decomposition behavior; microstructure of phase decomposition observed by TEM. • The characteristics of ductility loss caused by age-hardening. • Correlation of phase decomposition and age-hardening explained by dispersion strengthened models. • Age-hardening susceptibility of ODS steels and SUS430 steel. - Abstract: The effect of aging on high-Cr ferritic steels was investigated with focusing on the role of oxide particles in α/α′ phase decomposition behavior. 12Cr-oxide dispersion strengthened (ODS) steel, 15Cr-ODS steel and commercial SUS430 steel were isothermally aged at 475 °C for up to 10,000 h. Thermal aging caused a larger hardening in SUS430 than 15Cr-ODS, while 12Cr-ODS showed almost no hardening. A characteristic of the ODS steels is that the hardening was not accompanied by the significant loss of ductility that was observed in SUS430 steel. After aging for 2000 h, SUS430 steel shows a larger ductile–brittle transition temperature (DBTT) shift than 15Cr-ODS steel, which suggests that the age-hardening susceptibility is lower in 15Cr-ODS steel than in conventional SUS430 steel. Thermal aging leaded to a large number of Cr-rich α′ precipitates, which were confirmed by transmission electron microscopy (TEM). Correlation of age-hardening and phase decomposition was interpreted by Orowan type strengthening model. Results indicate that oxide particles cannot only suppress ductility loss, but also may influence α/α′ phase decomposition kinetics.

  20. The relationship between microstructure and mechanical properties of ferritic chromium steel weldments

    Energy Technology Data Exchange (ETDEWEB)

    Mayr, Peter; Cerjak, Horst [Graz Univ. of Technology (Austria); Toda, Yoshiaki; Hara, Toru; Abe, Fujio [National Institute for Materials Science (Japan)

    2008-07-01

    Welding as the major joining and repair technology for steels in thermal power plants has a significant influence on the steels microstructure and, therefore, on its properties. Heat-resistant martensitic 9-12% chromium steels show an affinity to the retention of delta ferrite in the heat-affected zone of their weldments. This is related to their high level of ferrite stabilizing alloying elements such as Cr, W or Mo. Retained delta ferrite in martensitic steel grades has a significant negative influence on creep strength, fatigue strength, toughness and oxidation resistance. In the long-term range of creep exposure, many weldments of martensitic heatresistant steels fail by Type IV cracking in the fine-grained region of the heat-affected zone. In this work, the formation of the heat-affected zone microstructures in martensitic chromium steels is studied by in-situ X-ray diffraction using synchrotron radiation, optical microscopy as well as most advanced electron microscopical methods. The observed microstructure is directly linked to the mechanical properties, i.e. ductility, toughness and creep strength. Characteristic failure modes are discussed in detail. (orig.)

  1. The roles of energy and material efficiency in meeting steel industry CO2 targets.

    Science.gov (United States)

    Milford, Rachel L; Pauliuk, Stefan; Allwood, Julian M; Müller, Daniel B

    2013-04-02

    Identifying strategies for reducing greenhouse gas emissions from steel production requires a comprehensive model of the sector but previous work has either failed to consider the whole supply chain or considered only a subset of possible abatement options. In this work, a global mass flow analysis is combined with process emissions intensities to allow forecasts of future steel sector emissions under all abatement options. Scenario analysis shows that global capacity for primary steel production is already near to a peak and that if sectoral emissions are to be reduced by 50% by 2050, the last required blast furnace will be built by 2020. Emissions reduction targets cannot be met by energy and emissions efficiency alone, but deploying material efficiency provides sufficient extra abatement potential.

  2. PERAN BUDAYA ORGANISASI TERHADAP DISIPLIN KERJA KARYAWAN DIREKTORAT PRODUKSI PT KRAKATAU STEEL (PERSERO TBK CILEGON

    Directory of Open Access Journals (Sweden)

    Muhammad Luhung Pribadi

    2016-12-01

    Full Text Available This research aims to study the effect of organizational culture toward  employee work discipline at Directorate Production PT Krakatau Steel (Persero Tbk Cilegon. The subjects of this research are 115 employees from several divisions at Directorate Production of PT Krakatau Steel (Persero Tbk Cilegon. The data were collected through cluster sampling technique. Instrument used are  organizational culture scale, and work discipline scale. Data were  analized using correlational test regression analysis technique. The result show that there is significant correlation of organizational culture for employee work discipline at Directorate Production PT Krakatau Steel (Persero Tbk Cilegon. It is shown by correlation coefficient of regression analysis as R=0,534, with effective contribution R square (R2= 0,285 or 28,5%, and significance level p = 0,000. Thus, it proves the hypothesis in this research is accepted.

  3. UKAEA mechanical test work in sodium

    International Nuclear Information System (INIS)

    Wood, D.S.

    1977-01-01

    The main aim of the UKAEA work is to perform mechanical tests in high quality sodium, and on the basis of relatively long term tests to establish whether factors need to be applied to the air data for the design and assessment of components which will have to operate in sodium for up to 30 years. Most of the tests will be performed in sodium containing 5-10 ppm O 2 and ∼ 1 ppm C with a flow rate over the specimen surface of 3m/sec. Some work is also planned to establish the effect of changes in oxygen level up to 30 ppm on the properties and carburization studies will also be performed. Thin work has been in progress on a limited scale for 2-3 years but is now increasing in magnitude to meet the programme requirements. The materials under test include Type 316 steel and 9% Cr steel with most emphasis being placed on the austenitic steel. From the very limited fatigue and stress rupture tests so far performed on Type 316 steel there is no evidence to suggest that high purity sodium may be detrimental. Longer term tests are necessary however to confirm this finding which is based on results from relatively short term tests. Tests are also necessary in less pure sodium

  4. Study on microstructure and mechanical characteristics of low-carbon steel and ferritic stainless steel joints

    Energy Technology Data Exchange (ETDEWEB)

    Sarkari Khorrami, Mahmoud; Mostafaei, Mohammad Ali; Pouraliakbar, Hesam, E-mail: hpouraliakbar@alum.sharif.edu; Kokabi, Amir Hossein

    2014-07-01

    In this work, examinations on the microstructure and mechanical properties of plain carbon steel and AISI 430 ferritic stainless steel dissimilar welds are carried out. Welding is conducted in both autogenous and using ER309L austenitic filler rod conditions through gas tungsten arc welding process. The results indicate that fully-ferritic and duplex ferritic–martensitic microstructures are formed for autogenous and filler-added welds, respectively. Carbide precipitation and formation of martensite at ferrite grain boundaries (intergranular martensite) as well as grain growth occur in the heat affected zone (HAZ) of AISI 430 steel. It is found that weld heat input can strongly affect grain growth phenomenon along with the amount and the composition of carbides and intergranular martensite. Acquired mechanical characteristics of weld in the case of using filler metal are significantly higher than those of autogenous one. Accordingly, ultimate tensile strength (UTS), hardness, and absorbed energy during tensile test of weld metal are increased from 662 MPa to 910 MPa, 140 Hv to 385 Hv, and 53.6 J m{sup −3} to 79 J m{sup −3}, respectively by filler metal addition. From fracture surfaces, predominantly ductile fracture is observed in the specimen welded with filler metal while mainly cleavage fracture occurs in the autogenous weld metal.

  5. Steel skin - SMC laminate structures for lightweight automotive manufacturing

    Science.gov (United States)

    Quagliato, Luca; Jang, Changsoon; Murugesan, Mohanraj; Kim, Naksoo

    2017-09-01

    In the present research work an innovative material, made of steel skin and sheet molding compound core, is presented and is aimed to be utilized for the production of automotive body frames. For a precise description of the laminate structure, the material properties of all the components, including the adhesive utilized as an interlayer, have been carried out, along with the simple tension test of the composite material. The result have shown that the proposed laminate structure has a specific yield strength 114% higher than 6061 T6 aluminum, 34% higher than 7075 T6 aluminum, 186% higher than AISI 304 stainless steel (30HRC) and 42% than SK5 high-strength steel (52HRC), showing its reliability and convenience for the realization of automotive components. After calibrating the material properties of the laminate structure, and utilizing as reference the simple tension results of the laminate structure, the derived material properties have been utilized for the simulation of the mechanical behavior of an automotive B-pillar. The results have been compared with those of a standard B-pillar made of steel, showing that the MS-SMC laminate structure manifests load and impact carry capacity comparable with those of high strength steel, while granting, at least, an 11% weight reduction.

  6. Fundamental modelling of particle strengthened 9-12% Cr steels

    Energy Technology Data Exchange (ETDEWEB)

    Magnusson, Hans; Sandstroem, Rolf [Royal Inst. of Tech., Stockholm (Sweden). Dept. of Materials Science and Engineering; Royal Inst. of Tech., Stockholm (Sweden). Brinell Centre

    2010-07-01

    Creep strength of particle strengthened 9-12% Cr steels can be predicted by fundamental modelling. The creep strength is evaluated from the state of the microstructure during creep. Particle hardening at high temperatures can be predicted by taking dislocation climb across particles into account. Work hardening is calculated from immobile dislocations in subgrain interiors and at boundaries using the composite theory. Subgrain coarsening will lower the influence of the mechanically hard boundaries. Recovery in dislocation density is predicted through static recovery by climb and dynamic recovery by locking and dipole formation. Solid solution hardening is needed in order to explain the difference in creep strength between different 9-12% Cr steels. The accumulation of large atoms such as Mo and W will slow down the dislocation climb velocity, and thereby the microstructure recovery rate. 100000h rupture strength is predicted for X20, P91, P92 steels without any use of fitting parameters. The creep strength of P91 steel with different microstructure due to Al additions. Z-phase transformation and heat affected material is presented. (orig.)

  7. Texture developed during deformation of Transformation Induced Plasticity (TRIP) steels

    International Nuclear Information System (INIS)

    Bhargava, M; Asim, T; Sushil, M; Shanta, C

    2015-01-01

    Automotive industry is currently focusing on using advanced high strength steels (AHSS) due to its high strength and formability for closure applications. Transformation Induced Plasticity (TRIP) steel is promising material for this application among other AHSS. The present work is focused on the microstructure development during deformation of TRIP steel sheets. To mimic complex strain path condition during forming of automotive body, Limit Dome Height (LDH) tests were conducted and samples were deformed in servo hydraulic press to find the different strain path. FEM Simulations were done to predict different strain path diagrams and compared with experimental results. There is a significant difference between experimental and simulation results as the existing material models are not applicable for TRIP steels. Micro texture studies were performed on the samples using EBSD and X-RD techniques. It was observed that austenite is transformed to martensite and texture developed during deformation had strong impact on limit strain and strain path. (paper)

  8. Texture developed during deformation of Transformation Induced Plasticity (TRIP) steels

    Science.gov (United States)

    Bhargava, M.; Shanta, C.; Asim, T.; Sushil, M.

    2015-04-01

    Automotive industry is currently focusing on using advanced high strength steels (AHSS) due to its high strength and formability for closure applications. Transformation Induced Plasticity (TRIP) steel is promising material for this application among other AHSS. The present work is focused on the microstructure development during deformation of TRIP steel sheets. To mimic complex strain path condition during forming of automotive body, Limit Dome Height (LDH) tests were conducted and samples were deformed in servo hydraulic press to find the different strain path. FEM Simulations were done to predict different strain path diagrams and compared with experimental results. There is a significant difference between experimental and simulation results as the existing material models are not applicable for TRIP steels. Micro texture studies were performed on the samples using EBSD and X-RD techniques. It was observed that austenite is transformed to martensite and texture developed during deformation had strong impact on limit strain and strain path.

  9. Serrated Flow and Dynamic Strain Aging in Fe-Mn-C TWIP Steel

    Science.gov (United States)

    Lan, Peng; Zhang, Jiaquan

    2018-01-01

    The tensile behavior, serrated flow, and dynamic strain aging of Fe-(20 to 24)Mn-(0.4 to 0.6)C twinning-induced plasticity (TWIP) steel have been investigated. A mathematical approach to analyze the DSA and PLC band parameters has been developed. For Fe-(20 to 24)Mn-(0.4 to 0.6)C TWIP steel with a theoretical ordering index (TOI) between 0.1 and 0.3, DSA can occur at the very beginning of plastic deformation and provide serrations during work hardening, while for TOI less than 0.1 the occurrence of DSA is delayed and twinning-dominant work hardening remains relatively smooth. The critical strain for the onset of DSA and PLC bands in Fe-Mn-C TWIP steels decreases as C content increases, while the numbers of serrations and bands increase. As Mn content increases, the critical strain for DSA and PLC band varies irregularly, but the numbers of serrations and bands increase. For Fe-(20 to 24)Mn-(0.4 to 0.6)C TWIP steel with grain size of about 10 to 20 μm, the twinning-induced work hardening rate is about 2.5 to 3.0 GPa, while the DSA-dominant hardening rate is about 2.0 GPa on average. With increasing engineering strain from 0.01 to 0.55 at an applied strain rate of 0.001s-1, the cycle time for PLC bands in Fe-Mn-C TWIP steel increases from 6.5 to 162 seconds, while the band velocity decreases from 4.5 to 0.5 mm s-1, and the band strain increases from 0.005 to 0.08. Increasing applied strain rate leads to a linear increase of band velocity despite composition differences. In addition, the influence of the Mn and C content on the tensile properties of Fe-Mn-C TWIP steel has been also studied. As C content increases, the yield strength and tensile strength of Fe-Mn-C TWIP steel increase, but the total elongation variation against C content is dependent on Mn content. As Mn content increases, the yield strength and tensile strength decrease, while the total elongation increases, despite C content. Taking both tensile properties and serrated flow behavior into

  10. Deformation behavior of two continuously cooled vanadium microalloyed steels at liquid nitrogen temperature

    Directory of Open Access Journals (Sweden)

    Glišić Dragomir M.

    2013-01-01

    Full Text Available The aim of this work was to establish deformation behaviour of two vanadium microalloyed medium carbon steels with different contents of carbon and titanium by tensile testing at 77 K. Samples were reheated at 1250°C/30 min and continuously cooled at still air. Beside acicular ferrite as dominant morphology in both microstructures, the steel with lower content of carbon and negligible amount of titanium contains considerable fraction of grain boundary ferrite and pearlite. It was found that Ti-free steel exhibits higher strain hardening rate and significantly lower elongation at 77 K than the fully acicular ferrite steel. The difference in tensile behavior at 77 K of the two steels has been associated with the influence of the pearlite, together with higher dislocation density of acicular ferrite. [Projekat Ministarstva nauke Republike Srbije, br. OI174004

  11. The effect of hot deformation on the bainite transformation of a working tool steel; Efeito da deformacao a quente sobre a transformacao bainitica de um aco ferramenta

    Energy Technology Data Exchange (ETDEWEB)

    Mendonca Lima, Ricardo F. de; Carvalho, Miguel A.; Nogueira, Marcos A.S. [Acos Villares SA, Rio de Janeiro, RJ (Brazil)

    1989-12-31

    The effect of hot deformation of austenite on its isothermal transformation at 400 degrees Celsius for a hot working steel has been investigated. The degrees of transformation was varied and the results were analysed by optical metallography. Increasing the deformation, the bainite nucleation occurs in twins and grain boundaries, and also inside the austenitic grains. (author). 10 refs., 8 figs.

  12. Carbides crystalline structure of AISI M2 high-speed steel

    International Nuclear Information System (INIS)

    Serna, M.M.; Galego, E.; Rossi, J.L.

    2005-01-01

    The aim of this study was to identify the crystallographic structure of the extracted carbides of AISI M2 steel spray formed The structure determination of these carbides. The structure determination of these carbides is a very hard work. Since these structures were formed by atom migration it is not possible to reproduce them by a controlled process with a determined chemical composition. The solution of this problem is to obtain the carbide by chemical extraction from the steel. (Author)

  13. Reality based optimization of steel monopod offshore-towers

    NARCIS (Netherlands)

    Vrouwenvelder, A.C.W.M.

    2008-01-01

    In this work, the implementation of reliability-based optimization (RBO) of a circular steel monopod-offshore-tower with constant and variable diameters (represented by segmentations) and thicknesses is presented. The tower is subjected to the extreme wave loading. For this purpose, the

  14. Surface modification of steels by electrical discharge treatment in electrolyte

    International Nuclear Information System (INIS)

    Krastev, D.; Paunov, V.; Yordanov, B.; Lazarova, V.

    2013-01-01

    Full text: In this work are discussed some experimental data about the influence of applied electrical discharge treatment in electrolyte on the surface structure of steels. The electrical discharge treatment of steel surface in electrolyte gives a modified structure with specific combination of characteristics in result of nonequilibrium transformations. The modification goes by a high energy thermal process in a very small volume on the metallic surface involving melting, vaporisation, activation and alloying in electrical discharges, and after that cooling of this surface with high rate in the electrolyte. The surface layers obtain a different structure in comparison with the metal matrix and are with higher hardness, wear resistance and corrosion resistance. key words: surface modification, electrical discharge treatment in electrolyte, steels

  15. PLASTIC DEFORMATION ON THE MACHINED SURFACE OF STEEL Cr20Ni10MoTi AT DRILLING

    Directory of Open Access Journals (Sweden)

    Jozef Jurko

    2009-07-01

    Full Text Available Information about material machinability is very important for the machining technology. Precise and reliable information on the machinability of a material before it enters the machining process is a necessity, and this brings the verification of technological methods in practice. This article presents the conclusions of machinability tests on austenitic stainless steel according to EN-EU (ISO: steel Cr20Ni10MoTi. This article presents the conclusions of VEGA grant agency at the Ministry of Education SR for supporting research work and co-financing the projects: Grant work #01/3173/2006 with the title „Experimental investigation of cutting zones in drilled and milled stainless steels

  16. Behavior of helium gas atoms and bubbles in low activation 9Cr martensitic steels

    Science.gov (United States)

    Hasegawa, Akira; Shiraishi, Haruki; Matsui, Hideki; Abe, Katsunori

    1994-09-01

    The behavior of helium-gas release from helium-implanted 9Cr martensitic steels (500 appm implanted at 873 K) during tensile testing at 873 K was studied. Modified 9Cr-1Mo, low-activation 9Cr-2W and 9Cr-0.5V were investigated. Cold-worked AISI 316 austenitic stainless steel was also investigated as a reference which was susceptible helium embrittlement at high temperature. A helium release peak was observed at the moment of rupture in all the specimens. The total quantity of helium released from these 9Cr steels was in the same range but smaller than that of 316CW steel. Helium gas in the 9Cr steels should be considered to remain in the matrix at their lath-packets even if deformed at 873 K. This is the reason why the martensitic steels have high resistance to helium embrittlement.

  17. Behavior of helium gas atoms and bubbles in low activation 9Cr martensitic steels

    International Nuclear Information System (INIS)

    Hasegawa, Akira; Shiraishi, Haruki; Matsui, Hideki; Abe, Katsunori

    1994-01-01

    The behavior of helium-gas release from helium-implanted 9Cr martensitic steels (500 appm implanted at 873 K) during tensile testing at 873 K was studied. Modified 9Cr-1Mo, low-activation 9Cr-2W and 9Cr-0.5V were investigated. Cold-worked AISI 316 austenitic stainless steel was also investigated as a reference which was susceptible helium embrittlement at high temperature. A helium release peak was observed at the moment of rupture in all the specimens. The total quantity of helium released from these 9Cr steels was in the same range but smaller than that of 316CW steel. Helium gas in the 9Cr steels should be considered to remain in the matrix at their lath-packets even if deformed at 873 K. This is the reason why the martensitic steels have high resistance to helium embrittlement. ((orig.))

  18. Carbon steel protection in G.S. (Girlder sulfide) plants. CITROSOLV process influence. Pt. 6

    International Nuclear Information System (INIS)

    Lires, O.A.; Burkart, A.L.; Delfino, C.A.; Rojo, E.A.

    1988-01-01

    In order to protect carbon steel towers and piping of Girlder sulfide (G.S.) experimental heavy water plants against corrosion produced by the action of aqueous solutions of hydrogen sulfides, a method, previously published, was developed. Carbon steel, exposed to saturated aqueous solutions of hydrogen sulfide, forms iron sulfide scales. In oxygen free solutions evolution of corrosion follows the sequence: mackinawite → cubic ferrous sulfide → troilite → pyrrotite → pyrite. Scales formed by pyrrotite-pyrite or pyrite are the most protective layers (these are obtained at 130 deg C, 2 MPa, for periods of 14 days). CITROSOLV Process (Pfizer) is used to descaling and passivating stainless steel plant's components. This process must be used in mixed (carbon steel - stainless steel) circuits and may cause the formation of magnetite scales over the carbon steel. The influence of magnetite in the pyrrotite-pyrite scales formation is studied in this work. (Author) [es

  19. The performance of a surface-applied corrosion inhibitor for the carbon steel in saturated Ca(OH)2 solutions

    International Nuclear Information System (INIS)

    Zheng, Haibing; Li, Weihua; Ma, Fubin; Kong, Qinglin

    2014-01-01

    In the present work, the performance of an amino alcohol based surface applied inhibitor was studied by the electrochemical techniques in saturated Ca(OH) 2 solutions. The surface morphology of the carbon steel was observed by scanning electron microscope, and the energy diffraction spectrum was also tested. Results showed that the inhibitor used in this work demonstrated obvious inhibition efficiency on the carbon steel in saturated Ca(OH) 2 solutions. The inhibition mechanism of the inhibitor lies in the quick adsorption of the active component on carbon steel surface

  20. Friction Stir Welding of HT9 Ferritic-Martensitic Steel: An Assessment of Microstructure and Properties

    Science.gov (United States)

    2013-06-01

    report of FSW on a ferritic- martensitic stainless steel is the work of Chung, which applied this approach to a dissimilar weld between F82H (ferritic... martensitic ) and SUS304 (austenitic stainless ) [43]. 7 D. CORROSION OF FERRITIC/ MARTENSITIC STEELS IN HIGH TEMPERATURE MOLTEN SALT COOLANTS In...Philadelphia, PA, 1992, pp. 1267–1286, March 1990. [15] S. Rosenwasser, ―The application of martensitic stainless steels in a lifelong fusion first wall

  1. Effect of Microstructure on the Wear Behavior of Heat Treated SS-304 Stainless Steel

    OpenAIRE

    S. Kumar

    2016-01-01

    Sliding wear characteristics of some heat treated SS-304 stainless steel against EN-8 steel in dry condition have been studied in the present experimental work. Samples of SS-304 stainless steel have been heated in a muffle furnace in desired temperature and allowed to dwell for two hours. The heated specimen are then cooled in different media namely inside the furnace, open air, cutting grade oil (grade 44) and water at room temperature to obtain different grades of heat treatment. Microstr...

  2. Microstructural Developments Leading to New Advanced High Strength Sheet Steels: A Historical Assessment of Critical Metallographic Observations

    Energy Technology Data Exchange (ETDEWEB)

    Matlock, David K [CSM/ASPPRC; Thomas, Larrin S [CSM/ASPPRC; Taylor, Mark D [CSM/ASPPRC; De Moor, Emmanuel [CSM/ASPPRC; Speer, John G [CSM/ASPPRC

    2015-08-03

    In the past 30+ years significant advancements have been made in the development of higher strength sheet steels with improved combinations of strength and ductility that have enabled important product improvements leading to safer, lighter weight, and more fuel efficient automobiles and in other applications. Properties of the primarily low carbon, low alloy steels are derived through careful control of time-temperature processing histories designed to produce multiphase ferritic based microstructures that include martensite and other constituents including retained austenite. The basis for these developments stems from the early work on dual-phase steels which was the subject of much interest. In response to industry needs, dual-phase steels have evolved as a unique class of advanced high strength sheet steels (AHSS) in which the thermal and mechanical processing histories have been specifically designed to produce constituent combinations for the purpose of simultaneously controlling strength and deformation behavior, i.e. stress-strain curve shapes. Improvements continue as enhanced dual-phase steels have recently been produced with finer microstructures, higher strengths, and better overall formability. Today, dual phase steels are the primary AHSS products used in vehicle manufacture, and several companies have indicated that the steels will remain as important design materials well into the future. In this presentation, fundamental results from the early work on dual-phase steels will be reviewed and assessed in light of recent steel developments. Specific contributions from industry/university cooperative research leading to product improvements will be highlighted. The historical perspective provided in the evolution of dual-phase steels represents a case-study that provides important framework and lessons to be incorporated in next generation AHSS products.

  3. MICROALLOYED STEELS FOR THE AUTOMOTIVE INDUSTRY

    Directory of Open Access Journals (Sweden)

    Debanshu Bhattacharya

    2014-12-01

    Full Text Available Two major drivers for the use of newer steels in the automotive industry are fuel efficiency and increased safety performance. Fuel efficiency is mainly a function of weight of steel parts, which in turn, is controlled by gauge and design. Safety is determined by the energy absorbing capacity of the steel used to make the part. All of these factors are incentives for the U.S. automakers to use both Highly Formable and Advanced High Strength Steels (AHSS to replace the conventional steels used to manufacture automotive parts in the past. AHSS is a general term used to describe various families of steels. The most common AHSS is the dual-phase steel that consists of a ferrite-martensite microstructure. These steels are characterized by high strength, good ductility, low tensile to yield strength ratio and high bake hardenability. Another class of AHSS is the complex-phase or multi-phase steel which has a complex microstructure consisting of various phase constituents and a high yield to tensile strength ratio. Transformation Induced Plasticity (TRIP steels is another class of AHSS steels finding interest among the U.S. automakers. These steels consist of a ferrite-bainite microstructure with significant amount of retained austenite phase and show the highest combination of strength and elongation, so far, among the AHSS in use. High level of energy absorbing capacity combined with a sustained level of high n value up to the limit of uniform elongation as well as high bake hardenability make these steels particularly attractive for safety critical parts and parts needing complex forming. A relatively new class of AHSS is the Quenching and Partitioning (Q&P steels. These steels seem to offer higher ductility than the dual-phase steels of similar strengths or similar ductility as the TRIP steels at higher strengths. Finally, martensitic steels with very high strengths are also in use for certain parts. The most recent initiative in the area of AHSS

  4. Notch aspects of RSP steel microstructure

    Directory of Open Access Journals (Sweden)

    Michal Černý

    2012-01-01

    Full Text Available For a rather long time, basic research projects have been focused on examinations of mechanical properties for Rapid Solidification Powder (RSP steels. These state-of-art steels are commonly known as “powdered steels“. In fact, they combine distinctive attributes of conventional steel alloys with unusual resistance of construction material manufactured by so called “pseudo-powdered” metallurgy.Choice of suitable materials for experimental verification was carried out based on characteristic application of so called “modern steel”. First, groups of stainless and tool steel types (steel grades ČSN 17 and 19 were selected. These provided representative specimens for the actual comparison experiment. For stainless steel type, two steel types were chosen: hardenable X47Cr14 (ČSN 17 029 stainless steel and non-hardenable X2CrNiMo18-14-3 (ČSN 17 350 steel. They are suitable e.g. for surgical tools and replacements (respectively. For tooling materials, C80U (ČSN 19 152 carbon steel and American D2 highly-alloyed steel (ČSN “equivalent” being 19 572 steel were chosen for the project. Finally, the M390 Böhler steel was chosen as representative of powdered (atomized steels. The goal of this paper is to discuss structural aspects of modern stainless and tool steel types and to compare them against the steel made by the RSP method. Based on the paper's results, impact of powdered steel structural characteristics on the resistance to crack initiation shall be evaluated.

  5. Metallurgical comparison between the experimental ED-ODS and commercial ODS steels

    International Nuclear Information System (INIS)

    Fernandez, P.; Serrano, M.; Lapena, J.

    2007-01-01

    Full text of publication follows: Recently, reduced activation oxide dispersion strengthened ferritic/martensitic steels have been identified as potential structural material candidates for first wall and blanket structures of fusion devices. These steels allow to increase the operation temperature of the fusion reactor, around of 100 deg. C or even more, because of their excellent thermal creep resistance. ODS steels are being developed and investigated for nuclear fission and fusion applications in Japan, Europe and the United States. Commercial ODS products, such as MA956 and PM2000 are available and are being used for high temperature applications. Since no reduced activation ferritic/martensitic steels are commercially available at present, the European Materials Fusion Programme has considered in the last years initiate adequate research activities to produce and characterize these materials to evaluate the feasibility of their use in the different blanket designs. Nowadays, the ODS steel that are being extensively investigated in Europe is the denominated EU-ODS. This alloy has the basic composition of the Eurofer'97 with 0.3% of Y 2 O 3 particles. In this paper, the metallurgical properties (microstructural, Charpy, etc) of the newly developed EU-ODS steel are presented and discussed together with the properties of the commercial MA956 and PM2000 ODS steels, also studied in this work, in order to show the differences and similarities between these ODS alloys. (authors)

  6. THIN-WALLED CROSS SECTION SHAPE INFLUENCE ON STEEL MEMBER RESISTANCE

    Directory of Open Access Journals (Sweden)

    Elżbieta Urbańska-Galewska

    2016-03-01

    Full Text Available This work describes why trending thin-walled technology is achieving popularity in steel construction sector. A purpose of this article is to present the influence of the cold-formed element cross-section shape on an axial compression and a bending moment resistance. The authors have considered four different shapes assuming constant section area and thickness. Calculations were based on three different steel grades taking into account local, distortional and overall buckling. The results are presented in a tabular and a graphical way and clearly confirm that cross-section forming distinctly impact the cold-formed member resistance. The authors choose these cross-sections that work better in compression state and the other (those slender and high that function more efficiently are subjected to bending.

  7. Case study of the public relations program of U. S. Steel's Utah fluorosis program

    Energy Technology Data Exchange (ETDEWEB)

    McQuiddy, A.R.

    1958-01-01

    In the 1950s, fluoride emissions were determined to be a problem at US Steel's Geneva Steel Works in Utah. Neighboring farms were affected, in that fluorosis was found in cattle. The problem was settled in litigation, and US Steel installed state-of-the-art pollution control technology on the steel mill in order to eliminate recurrence. The investigations that led to the elucidation of fluorides as the problem, the installation of pollution control equipment, and the public relations efforts on the part of the company are described. 22 references.

  8. Steel-reinforced concrete-filled steel tubular columns under axial and lateral cyclic loading

    Science.gov (United States)

    Farajpourbonab, Ebrahim; Kute, Sunil Y.; Inamdar, Vilas M.

    2018-03-01

    SRCFT columns are formed by inserting a steel section into a concrete-filled steel tube. These types of columns are named steel-reinforced concrete-filled steel tubular (SRCFT) columns. The current study aims at investigating the various types of reinforcing steel section to improve the strength and hysteresis behavior of SRCFT columns under axial and lateral cyclic loading. To attain this objective, a numerical study has been conducted on a series of composite columns. First, FEM procedure has been verified by the use of available experimental studies. Next, eight composite columns having different types of cross sections were analyzed. For comparison purpose, the base model was a CFT column used as a benchmark specimen. Nevertheless, the other specimens were SRCFT types. The results indicate that reinforcement of a CFT column through this method leads to enhancement in load-carrying capacity, enhancement in lateral drift ratio, ductility, preventing of local buckling in steel shell, and enhancement in energy absorption capacity. Under cyclic displacement history, it was observed that the use of cross-shaped reinforcing steel section causes a higher level of energy dissipation and the moment of inertia of the reinforcing steel sections was found to be the most significant parameter affecting the hysteresis behavior of SRCFT columns.

  9. Structural amorphous steels

    International Nuclear Information System (INIS)

    Lu, Z.P.; Liu, C.T.; Porter, W.D.; Thompson, J.R.

    2004-01-01

    Recent advancement in bulk metallic glasses, whose properties are usually superior to their crystalline counterparts, has stimulated great interest in fabricating bulk amorphous steels. While a great deal of effort has been devoted to this field, the fabrication of structural amorphous steels with large cross sections has remained an alchemist's dream because of the limited glass-forming ability (GFA) of these materials. Here we report the discovery of structural amorphous steels that can be cast into glasses with large cross-section sizes using conventional drop-casting methods. These new steels showed interesting physical, magnetic, and mechanical properties, along with high thermal stability. The underlying mechanisms for the superior GFA of these materials are discussed

  10. Prospects of structural steels

    International Nuclear Information System (INIS)

    Bannykh, O.A.

    2012-01-01

    The current state of world steel production is considered as well as the development strategy of metallurgy industry in the Russian Federation through to 2020. The main factors determining the conservation of steel as perspective material for industry are given: energy expenses on production, the well-proven recirculation technology, the capability of changing steel properties in wide range, temperature range of operation. The conclusion is made that in the immediate future steel will not lose its importance [ru

  11. 75 FR 27428 - Safety Standards for Steel Erection

    Science.gov (United States)

    2010-05-17

    ... Engineer must prepare and seal working drawings for falsework in many cases. OSHA believes that knowledge... rule; technical amendment. SUMMARY: This technical amendment adds a nonmandatory note to the OSHA... Administration regulations that may apply to employers engaged in activities covered by OSHA's steel erection...

  12. Energy efficiency technologies in cement and steel industry

    Science.gov (United States)

    Zanoli, Silvia Maria; Cocchioni, Francesco; Pepe, Crescenzo

    2018-02-01

    In this paper, Advanced Process Control strategies aimed at energy efficiency achievement and improvement in cement and steel industry are proposed. A flexible and smart control structure constituted by several functional modules and blocks has been developed. The designed control strategy is based on Model Predictive Control techniques, formulated on linear models. Two industrial control solutions have been developed, oriented to energy efficiency and process control improvement in cement industry clinker rotary kilns (clinker production phase) and in steel industry billets reheating furnaces. Tailored customization procedures for the design of ad hoc control systems have been executed, based on the specific needs and specifications of the analysed processes. The installation of the developed controllers on cement and steel plants produced significant benefits in terms of process control which resulted in working closer to the imposed operating limits. With respect to the previous control systems, based on local controllers and/or operators manual conduction, more profitable configurations of the crucial process variables have been provided.

  13. Tensile stress-strain and work hardening behaviour of P9 steel for wrapper application in sodium cooled fast reactors

    Science.gov (United States)

    Christopher, J.; Choudhary, B. K.; Isaac Samuel, E.; Mathew, M. D.; Jayakumar, T.

    2012-01-01

    Tensile flow behaviour of P9 steel with different silicon content has been examined in the framework of Hollomon, Ludwik, Swift, Ludwigson and Voce relationships for a wide temperature range (300-873 K) at a strain rate of 1.3 × 10 -3 s -1. Ludwigson equation described true stress ( σ)-true plastic strain ( ɛ) data most accurately in the range 300-723 K. At high temperatures (773-873 K), Ludwigson equation reduces to Hollomon equation. The variations of instantaneous work hardening rate ( θ = dσ/ dɛ) and θσ with stress indicated two-stage work hardening behaviour. True stress-true plastic strain, flow parameters, θ vs. σ and θσ vs. σ with respect to temperature exhibited three distinct temperature regimes and displayed anomalous behaviour due to dynamic strain ageing at intermediate temperatures. Rapid decrease in flow stress and flow parameters, and rapid shift in θ- σ and θσ- σ towards lower stresses with increase in temperature indicated dominance of dynamic recovery at high temperatures.

  14. Effect of heterogeneities on the thermoelectric power of pressure vessel steel

    International Nuclear Information System (INIS)

    Simonet, L.

    2006-12-01

    In service working conditions, the vessel of the Pressurized Water Reactors (PWR) undergoes an ageing due to irradiation. In order to follow the evolution of the mechanical characteristics of the steel in service, EDF launched a surveillance program which consists to carry out mechanical tests on samples aged in reactor. However, the results of these tests have the disadvantage to be affected by the presence of heterogeneities within the steel. Indeed, because of its manufacturing process, the steel contains segregated areas. Thus, EDF launched Thermoelectric Power Measurements (TEP) on the resilience samples of the surveillance program, to complete the mechanical tests and to help with their interpretation. However, these measurements are today difficult to analyse because they include at the same time the effect of the irradiation and the effect of the metallurgical heterogeneities. The aim of this work consisted in evaluating the effect of the heterogeneities on the TEP of the non-irradiated vessel steel. For that, a numerical model was developed which allows to calculate the TEP of a composite structure. We have shown that the model is pertinent to highlight the effect of the heterogeneities on the TEP of the vessel steel, which is considered like a 'matrix'/'segregation' composite. The model allowed us to put emphasis on the influence of different parameters on the TEP measurement. We have thus showed that the measurements conditions have an important effect on the obtained TEP value (influence of the applied pressure, the position of the sample on the device, the site of the metallurgical heterogeneities,...). (author)

  15. Mechanical properties and fatigue strength of high manganese non-magnetic steel/carbon steel welded joints

    International Nuclear Information System (INIS)

    Nakaji, Eiji; Ikeda, Soichi; Kim, You-Chul; Nakatsuji, Yoshihiro; Horikawa, Kosuke.

    1997-01-01

    The dissimilar materials welded joints of high manganese non-magnetic steel/carbon steel (hereafter referred to as DMW joints), in which weld defects such as hot crack or blowhole are not found, were the good quality. Tensile strength of DMW joints was 10% higher than that of the base metal of carbon steel. In the bend tests, the DMW joints showed the good ductility without crack. Charpy absorbed energy at 0(degC) of the DMW joints was over 120(J) in the bond where it seems to be the lowest. Large hardening or softening was not detected in the heat affected zone. Fatigue strength of the DMW joints is almost the same with that of the welded joints of carbon steel/carbon steel. As the fatigue strength of the DMW joints exceeds the fatigue design standard curve of JSSC for carbon steel welded joints, the DMW joints can be treated the same as the welded joints of carbon steel/carbon steel of which strength is lower than that of high manganese non-magnetic steel, from the viewpoint of the fatigue design. (author)

  16. Steel designers' handbook

    CERN Document Server

    Gorenc, Branko; Tinyou, Ron

    2012-01-01

    The Revised 7th Edition of Steel Designers' Handbook is an invaluable tool for all practising structural, civil and mechanical engineers as well as engineering students at university and TAFE in Australia and New Zealand. It has been prepared in response to changes in the design Standard AS 4100, the structural Design Actions Standards, AS /ANZ 1170, other processing Standards such as welding and coatings, updated research as well as feedback from users. This edition is based on Australian Standard (AS) 4100: 1998 and subsequent amendments. The worked numerical examples in the book have been e

  17. Damascus steel ledeburite class

    Science.gov (United States)

    Sukhanov, D. A.; Arkhangelsky, L. B.; Plotnikova, N. V.

    2017-02-01

    Discovered that some of blades Damascus steel has an unusual nature of origin of the excess cementite, which different from the redundant phases of secondary cementite, cementite of ledeburite and primary cementite in iron-carbon alloys. It is revealed that the morphological features of separate particles of cementite in Damascus steels lies in the abnormal size of excess carbides having the shape of irregular prisms. Considered three hypotheses for the formation of excess cementite in the form of faceted prismatic of excess carbides. The first hypothesis is based on thermal fission of cementite of a few isolated grains. The second hypothesis is based on the process of fragmentation cementite during deformation to the separate the pieces. The third hypothesis is based on the transformation of metastable cementite in the stable of angular eutectic carbide. It is shown that the angular carbides are formed within the original metastable colony ledeburite, so they are called “eutectic carbide”. It is established that high-purity white cast iron is converted into of Damascus steel during isothermal soaking at the annealing. It was revealed that some of blades Damascus steel ledeburite class do not contain in its microstructure of crushed ledeburite. It is shown that the pattern of carbide heterogeneity of Damascus steel consists entirely of angular eutectic carbides. Believe that Damascus steel refers to non-heat-resistant steel of ledeburite class, which have similar structural characteristics with semi-heat-resistant die steel or heat-resistant high speed steel, differing from them only in the nature of excess carbide phase.

  18. WORK RELATED MUSCULOSKELETAL DISORDERS OF THE UPPER LIMBS AMONG STEEL INDUSTRY POPULATIONS

    Directory of Open Access Journals (Sweden)

    S. A. Moussavi-Najarkola A. Khavanin

    2007-08-01

    Full Text Available For high occurrences of upper extremity disorders in working populations and in order to compare the occurrence of musculoskeletal alterations due to ergonomic risk factors such as highly force exertion, repetition, awkward posture between exposed and non-exposed groups, the research was carried out in Tabarestan steel industry. All 526 male workers (316 as exposed group : 132 aged 20-35 years, 184 aged >35 years; 210 as Non-exposed group: 89 aged 20-35 years, 121 aged > 35 years performing tasks exposed / not exposed to risk factors for WMSDS of the upper limbs underwent a clinical examinations as well as completing standardized Nordic Musculoskeletal Questionnaires. The anamnestic cases were defined on the basis of pain, paraesthesia, hyposthenia, and vegetative disorders during previous months. Mean age of exposed and non- exposed groups were obtained 36.3 years (SD= 5.9 and 37.9 years (SD = 7.3 respectively. There were distinguished differences in occurrences of WMSDS of upper limbs between two mentioned groups. The major occurrence was found for the right and left hands. Nocturnal and diurnal paraesthesia obtained an occurrence of about 54% and 53% respectively. Data bears witness to the greater occurrence of affected individuals in exposed group, with a non- exposed / exposed ratio of 1:7.2. The greater occurrences of affected individuals in exposed group (P = 0.006 and in subjects>35 years (P = 0.002 were significant. Structural, organizational and educational measures can be applied to prevent WMSDS or diminish the relative effects to acceptable limit.

  19. Micro-Abrasion Wear Resistance of Borided 316L Stainless Steel and AISI 1018 Steel

    Science.gov (United States)

    Reséndiz-Calderon, C. D.; Rodríguez-Castro, G. A.; Meneses-Amador, A.; Campos-Silva, I. E.; Andraca-Adame, J.; Palomar-Pardavé, M. E.; Gallardo-Hernández, E. A.

    2017-11-01

    The 316L stainless steel has high corrosion resistance but low tribological performance. In different industrial sectors (biomedical, chemical, petrochemical, and nuclear engineering), improvement upon wear resistance of 316L stainless steel components using accessible and inexpensive methods is critical. The AISI 1018 steel is widely used in industry, but its tribological performance is not the best among steels. Therefore, in this study the behavior of the borided 316L stainless steel and 1018 steel is evaluated under micro-abrasion wear. The boriding was carried out at 1223 K over 6 h of exposure time, resulting in a biphase layer composed of FeB/Fe2B phases. In order to evaluate Fe2B phase with no influence from FeB phase, AISI 1018 steel samples were borided at 1273 K for over 20 min and then diffusion annealed at 1273 K over 2 h to obtain a Fe2B mono-phase layer. Micro-abrasion wear resistance was evaluated by a commercial micro-abrasion testing rig using a mix of F-1200 SiC particles with deionized water as abrasive slurry. The obtained wear rates for FeB and Fe2B phases and for the 316L stainless steel were compared. Wear resistance of 316L stainless steel increases after boriding. The wear mechanisms for both phases and for the stainless steel were identified. Also, transient conditions for rolling and grooving abrasion were determined for the FeB and Fe2B phases.

  20. Analysis of creep data from MOTA irradiation of 20% cold worked 316 stainless steel

    International Nuclear Information System (INIS)

    Garner, F.A.; Toloczko, M.B.; Puigh, R.J.

    1992-01-01

    The objective of this study is to provide insight into the relationship between void swelling, irradiation creep and applied stress. This insight will be used to develop irradiation creep correlations for fusion applications. Analysis of creep data for 20% cold worked 316 stainless steel irradiated in FFTF/MOTA demonstrates that creep-swelling coupling coefficient is not a strong function of temperature and can be assumed to be -0.6 x 10 -2 MPa -1 in the range 400-600 C. It appears, however, that the creep compliance B o is a moderately strong function of temperature and alloy composition. The latter dependency arises primarily because derived values of B o unavoidably incorporate precipitation-related strains that cannot be easily separated from contributions arising from true creep. It has also been found that at ∼550-600 C there is an upper limit on the total diametral strain rate at 0.33%/dpa. In contrast to the conclusion of an earlier experiment, this limitation does not arise initially from the total disappearance of creep, however. The creep rate first increases with the onset of swelling and then diminishes as the swelling rate increases, disappearing only when the swelling rate reaches its steady state value

  1. The Potential of Sumatran Pine Rosin for Reinforcement-Steel Coating in Wet Environment

    Directory of Open Access Journals (Sweden)

    Rudi Hartono

    2018-01-01

    Full Text Available The corrosion of reinforcement-steel is commonly prevented by applying hydrophobic coating. In this work, the potential of residual product from Sumatran Pine sap distillation, known as Sumatran pine rosin or gondorukem, as a natural and environmentally-friendy resource to coat reinforcement-steel, and an initial assessment on its capability to prevent the corrosion in wet environment were investigated. The experiments were performed using two types of commercially available gondorukem, namely type T and U. The coated reinforcement-steel samples were immersed in collected rainwater and their physical changes were observed periodically for 60 days. The results showed that gondorukem improve the durability of the reinforcement-steel from corrosion in a severe rainwater contact. Keywords:  corrosion, coating, gondorukem, hydrophobic, pine rosin, reinforcement bar

  2. Hydrogen production by electrolysis of a phosphate solution on a stainless steel cathode

    International Nuclear Information System (INIS)

    De Silva Munoz, L.; Bergel, A.; Basseguy, R.; Feron, D.

    2010-01-01

    The catalytic properties of phosphate species, already shown on the reduction reaction in anaerobic corrosion of steels, are exploited here for hydrogen production. Phosphate species work as a homogeneous catalyst that enhances the cathodic current at mild pH values. A voltammetric study of the hydrogen evolution reaction is performed using phosphate solutions at different concentrations on 316L stainless steel and platinum rotating disk electrodes. Then, hydrogen is produced in an electrolytic cell using a phosphate solution as the catholyte. Results show that 316L stainless steel electrodes have a stable behaviour as cathodes in the electrolysis of phosphate solutions. Phosphate (1 M, pH 4. 0/5. 0) as the catholyte can equal the performance of a KOH 25%w solution with the advantage of working at mild pH values. The use of phosphate and other weak acids as catalysts of the hydrogen evolution reaction could be a promising technology in the development of electrolysis units that work at mild pH values with low-cost electrodes and construction materials. (authors)

  3. Stahlschüssel key to steel

    CERN Document Server

    Wegst, W S

    2016-01-01

    The Key to Steel (Stahlschlüssel/Stahlschluessel) cross reference book will help you to decode / decipher steel designations and find equivalent materials worldwide. The 2016 edition includes more than 70,000 standard designations and trade names from approximately 300 steelmakers and suppliers. Presentation is trilingual: English, French, and German. Materials covered include structural steels, tool steels, valve steels, high temperature steels and alloys, stainless and heat-resisting steels, and more. Standards and designations from 25 countries are cross-referenced.

  4. Microstructural design in quenched and partitioned (Q&P) steels to improve their fracture properties

    International Nuclear Information System (INIS)

    Diego-Calderón, I. de; Sabirov, I.; Molina-Aldareguia, J.M.; Föjer, C.; Thiessen, R.; Petrov, R.H.

    2016-01-01

    Quenching and partitioning (Q&P) is receiving increased attention as a novel heat treatment to produce advanced high strength steels (AHSSs) containing martensite/retained austenite mixtures, with desirable combination of strength, ductility and toughness. Despite the significant body of research on microstructure and mechanical properties of Q&P steels, there is still a significant lack of knowledge on the effect of complex microstructure on their mechanical performance. This work addresses the effect of microstructural architecture in multiphase Q&P steels on their fracture behavior at macro- and micro-scales. It is demonstrated that the RA volume fraction does not affect significantly the local fracture initiation toughness, whereas it can greatly improve the total crack growth resistance in Q&P steels. In addition, matrix conditions can play an important role in the fracture behavior of Q&P steels. Based on the analysis of the experimental results, a general recipe to tailor fracture properties of Q&P steels is proposed.

  5. Response of cast austenitic stainless steel to low temperature plasma carburizing.

    OpenAIRE

    Sun, Yong

    2008-01-01

    The response of a cast 316 type austenitic stainless steel to the novel low temperature plasma carburizing process has been investigated in this work. The cast steel has a dendritic structure with a mix of austenite, ferrite and carbide phases. The results show that such a complex structure responds well to the carburizing process, and the inter-dendrite regions containing ferrite and carbides can be transformed to expanded austenite to form a continuous and uniform layer supersat...

  6. Metallurgical Characterization of Reduced Activation Martensitic Steel F-82H Modified

    International Nuclear Information System (INIS)

    Fernandez, P.; Lapena, J.; Lancha, A.M.; Gomez-Briceno, D.; Schirra, M.

    1999-12-01

    During 1995-1998 within of research and development programs on reduced ferritic/martensitic steels for fusion, metallurgical characterization of 8Cr-2WVTa steel, denominated F-28H modified, have been carried out. The work has focused on studying the microstructural and mechanical (tensile, creep, low cycle fatigue and charpy) characteristics of as-received state and aged material in the temperature range 300 degree centigrade to 600 degree centigrade for periods up to 5000 h. (Author) 45 refs

  7. Micro alloyed steel weldability and sensibility testing on the lamellar cracks appearance

    Directory of Open Access Journals (Sweden)

    S. Stojadinović

    2011-07-01

    Full Text Available In this work are given the testing results of mechanical properties welded joints and microstructure of micro alloyed steel as well as its sensitivity to lamellar cracks appearance. The obtained results show that steel has good resistance to lamellar cracks appearance and with an appropriate wire choice for welding, a good combination of mechanical properties could be obtained at room (ambience temperatures as well as at low temperatures.

  8. Effect of Dislocation Density on Deformation Behavior of Super Strong Bainitic Steel

    Directory of Open Access Journals (Sweden)

    B. Avishan

    2017-02-01

    Full Text Available Presence of nanoscale bainitic ferrites and high carbon retained austenites that are stable at ambient temperature within the microstructures of super strong bainitic steels makes it possible to achieve exceptional strengths and ductility properties in these groups of nanostructured steels. This article aims to study the effect of the dislocation density variations during tensile testing in ambient temperature on deformation behavior of nanostructured low temperature bainitic steels. Results indicate that dislocation absorption from bainitic ferrite subunits by surrounding retained austenite reduces the work hardening and therefore increases the formability of bainitic ferrite during deformation, which in turn results in a suitable combination of strength and ductility.

  9. Prediction of Irradiation Damage by Artificial Neural Network for Austenitic Stainless Steels

    International Nuclear Information System (INIS)

    Kim, Won Sam; Kim, Dae Whan; Hwang, Seong Sik

    2007-01-01

    The internal structures of pressurized water reactors (PWR) located close to the reactor core are used to support the fuel assemblies, to maintain the alignment between assemblies and the control bars and to canalize the primary water. In general these internal structures consist of baffle plates in solution annealed (SA) 304 stainless steel and baffle bolts in cold worked (CW) 316 stainless steel. These components undergo a large neutron flux at temperatures between 280 and 380 .deg. C. Well-controlled irradiation-assisted stress corrosion cracking (IASCC) data from properly irradiated, and properly characterized, materials are sorely lacking due to the experimental difficulties and financial limitations related to working with highly activated materials. In this work, we tried to apply the artificial neural network (ANN) approach, predicted the susceptibility to an IASCC for an austenitic stainless steel SA 304 and CW 316. G.S. Was and J.-P. Massoud experimental data are used. Because there is fewer experimental data, we need to prediction for radiation damage under the internal structure of PWR. Besides, we compared experimental data with prediction data by the artificial neural network

  10. The effect of low dose rate irradiation on the swelling of 12% cold-worked 316 stainless steel

    International Nuclear Information System (INIS)

    Allen, T. R.

    1999-01-01

    In pressurized water reactors (PWRs), stainless steel components are irradiated at temperatures that may reach 400 C due to gamma heating. If large amounts of swelling (>10%) occur in these reactor internals, significant swelling related embrittlement may occur. Although fast reactor studies indicate that swelling should be insignificant at PWR temperatures, the low dose rate conditions experienced by PWR components may possibly lead to significant swelling. To address these issues, JNC and ANL have collaborated to analyze swelling in 316 stainless steel, irradiated in the EBR-II reactor at temperatures from 376-444 C, at dose rates between 4.9 x 10 -8 and 5.8 x 10 -7 dpa/s, and to doses of 56 dpa. For these irradiation conditions, the swelling decreases markedly at temperatures less than approximately 386 C, with the extrapolated swelling at 100 dpa being around 3%. For temperatures greater than 386 C, the swelling extrapolated to 100 dpa is around 9%. For a factor of two difference in dose rate, no statistically significant effect of dose rate on swelling was seen. For the range of dose rates analyzed, the swelling measurements do not support significant (>10%) swelling of 316 stainless steel in PWRs

  11. Structural characterization and magnetic properties of steels subjected to fatigue

    International Nuclear Information System (INIS)

    Lo, C.C.H.; Tang, F.; Biner, S.B.; Jiles, D.C.

    2000-01-01

    Studies have been made on the effects of residual stress and microstructure on the variations of magnetic properties of steels during fatigue. Strain-controlled fatigue tests have been conducted on 0.2wt% C steel samples which were (1) cold-worked (2) cold-worked and annealed at 500 deg. C to relieve residual stress, and (3) annealed at 905 deg. C to produce a ferrite/pearlite structure. The changes of surface microstructure were studied by SEM replica technique. The dislocation structures of samples fatigued for different numbers of cycle were studied by TEM. In the initial stage of fatigue coercivity was found to behave differently for samples which have different residual stress levels. In the intermediate stage the magnetic hysteresis parameters became stable as the dislocation cell structure developed in the samples. In the final stage the magnetic parameters decreased dramatically. The decrease rate is related to the propagation rate of fatigue cracks observed in the SEM study, which was found to be dependent on the sample microstructure. The present results indicate that the magnetic inspection technique is able to differentiate the residual stress effects from the fatigue damage induced by cyclic loading, and therefore it is possible to detect the onset of fatigue failure in steel components via measurements of the changes in magnetic properties.--This work was sponsored by the National Science Foundation, under grant number CMS-9532056

  12. Effect of Nano and Micro Friction Modifier Based Lubricants on Wear behavior between Steel-Steel Contacts

    Directory of Open Access Journals (Sweden)

    S. Bhaumik

    2017-03-01

    Full Text Available The wear and surface morphology between steel (EN24, 22-24Rc-steel (EN 31, 58-60Rc contacts was investigated in presence of friction modifiers based (micro-graphite/nano particles- multi wall carbon nano tubes and zinc oxide mineral oil. Though a decrease in wear was observed (upto a certain concentration of nano friction modifiers but a weight-gain in pins after the tests was observed for all tests with ZnO nanoparticles while weight loss was observed in tests with multi wall carbon nano tubes and graphite particles based oil samples. Surface characterization of the worn surfaces showed more surface deteriorations in case of mineral oil (no friction modifiers and mineral oil with graphite as compared with nano particles/tubes based lubricants. The occurrence of a tribo film due to the deposition of nano particle and the formation of a modified layer on the pin surfaces are likely to be responsible for the reduction of coefficient of friction and better surface roughness. Apart from investigating the wear behaviour between two steel surfaces under micro and nano particles based lubricant and analysing the surfaces of the samples a part of the work was also focussed on the weight gain after tribo tests with ZnO nano particle additions.

  13. A review of hot cracking in austenitic stainless steel weldments

    International Nuclear Information System (INIS)

    Shankar, V.; Gill, T.P.S.; Mannan, S.L.; Rodriguez, P.

    1991-01-01

    The occurrence of hot cracking in austenitic stainless steel weldments is discussed with respect to its origin and metallurgical contributory factors. Of the three types of hot cracking, namely solidification cracking, liquation and ductility dip cracking, solidification cracking occurs in the interdendritic regions in weld metal while liquation and ductility dip cracking occur intergranularly in the heat-affected zone (HAZ). Segregation of impurity and minor elements such as sulphur, phosphorous, silicon, niobium, boron etc to form low melting eutectic phases has been found to be the major cause of hot cracking. Control of HAZ cracking requires minimisation of impurity elements in the base metal. In stabilized stainless steels containing niobium, higher amounts of delta-ferrite have been found necessary to prevent cracking than in unstabilized compositions. Titanium compounds have been found to cause liquation cracking in maraging steels and titanium containing stainless steels and superalloys. In nitrogen added stainless steels, cracking resistance decreases when the solidification mode changes to primary austenitic due to nitrogen addition. A review of the test methods to evaluate hot cracking behaviour showed that several external restraint and semi-self-restraint tests are available. The finger Test, WRC Fissure Bend Test, the PVR test and the Varestraint Test are described along with typical test results. Hot ductility testing to reveal HAZ cracking tendency during welding is described, which is of particular importance to stabilized stainless steels. Based on the literature, recommendations are made for welding stabilized and nitrogen added steels, indicating areas of further work. (author). 81 refs., 30 figs., 1 tab

  14. The Structure of the Silumin Coat on Alloy Cast Steels

    Directory of Open Access Journals (Sweden)

    T. Szymczak

    2012-04-01

    Full Text Available The work presents the analysis results of the structure of the coat obtained by dipping in silumin AlSi5 of two grades of alloy cast steel: GX6CrNiTi18-10 (LH18N9T and GX39Cr13 (LH14. The temperature of the silumin bath was 750±5°C, and the hold-up time of the cast steel element τ = 180 s. The absolute thickness of the coat obtained in the given conditions was g = 104 μm on cast steel GX6CrNiTi18-10 and g = 132 μm on GX39Cr13. The obtained coat consisted of three layers of different phase structure. The first layer from the base “g1`” was constructed of the phase AlFe including Si and alloy additives of the tested cast steel grades: Cr and Ni (GX6CrNiTi18-10 and Cr (GX39Cr13. The second layer “g1``” of intermetallic phases AlFe which also contains Si and Cr crystallizes on it. The last, external layer “g2” of the coat consists of the silumin containing the intermetallic phases AlFeSi which additionally can contain alloy additives of the cast steel. It was shown that there were no carbides on the coat of the tested cast steels which are the component of their microstructure, as it took place in the case of the coat on the high speed steels.

  15. Electromagnetic NDT to characterize usage properties of flat steel products - Part 2

    International Nuclear Information System (INIS)

    Altpeter, I.; Dobmann, G.; Szielasko, K.

    2015-01-01

    The Fraunhofer Institute for Non-destructive Testing (IZFP) in Saarbruecken, Germany, started its activities in materials characterization of flat steel products in the eighties of the last century in the basic program of the European Community of Coal and Steel (ECCS). Throughout the years, continuous research and development were performed. The objective of the work, presented within this three-part series of reports, is to discuss the history of an innovation which began in 1988 with R&D in the area of texture characterization in steel sheets produced for car-body manufacturing (Part 1). In the following years the activities were to automate online property determination in terms of yield strength, tensile strength, planar, and vertical-anisotropy-factors. Again, steel sheets were the focus of the developments and the first NDT systems that came into industrial application for this project. Parallel research was performed to characterize the mechanical properties and hardness of heavy steel plates, mainly produced for pipeline manufacturing and off-shore applications (Part 2) The final report in the series (Part 3) will discuss steel sheet characterization and presents the successful development of a combination-transducer which combines ultrasonics with electromagnetic NDT. (author)

  16. Electromagnetic NDT to characterize usage properties of flat steel products - Part 3

    International Nuclear Information System (INIS)

    Altpeter, I.; Dobmann, G.; Szielasko, K.

    2015-01-01

    The Fraunhofer Institute for Nondestructive Testing (IZFP) in Saarbruecken, Germany, started its activities in materials characterization of flat steel products in the eighties of the last century in the basic program of the European Community of Coal and Steel (ECCS). Throughout the years, continuous research and development were performed. The objective of the work, presented within this three-part series of reports, is to discuss the history of an innovation that began in 1988 with R&D in the area of texture characterization in steel sheets produced for car-body manufacturing (Part 1). In the following years the activities were to automate online property determination in terms of yield strength, tensile strength, planar- and vertical-anisotropy factors. Again, steel sheets were the focus of the developments and first NDT systems came into industrial application. Parallel research was performed to characterize the mechanical properties and hardness on heavy steel plates, mainly produced for pipeline manufacturing and offshore applications (Part 2). The final report in the series (Part 3) discusses steel sheet characterization and presents the successful development of a combination transducer that combines ultrasonics with electromagnetic NDT. (author)

  17. Electromagnetic NDT to characterize usage properties of flat steel products - Part 3

    Energy Technology Data Exchange (ETDEWEB)

    Altpeter, I.; Dobmann, G.; Szielasko, K., E-mail: iab.altlau@t-online.de, E-mail: gerd.dobmann@t-online.de, E-mail: klaus.szielasko@izfp.fraunhofer.de [Fraunhofer Inst. - IZFP, Saarbruecken (Germany)

    2015-11-15

    The Fraunhofer Institute for Nondestructive Testing (IZFP) in Saarbruecken, Germany, started its activities in materials characterization of flat steel products in the eighties of the last century in the basic program of the European Community of Coal and Steel (ECCS). Throughout the years, continuous research and development were performed. The objective of the work, presented within this three-part series of reports, is to discuss the history of an innovation that began in 1988 with R&D in the area of texture characterization in steel sheets produced for car-body manufacturing (Part 1). In the following years the activities were to automate online property determination in terms of yield strength, tensile strength, planar- and vertical-anisotropy factors. Again, steel sheets were the focus of the developments and first NDT systems came into industrial application. Parallel research was performed to characterize the mechanical properties and hardness on heavy steel plates, mainly produced for pipeline manufacturing and offshore applications (Part 2). The final report in the series (Part 3) discusses steel sheet characterization and presents the successful development of a combination transducer that combines ultrasonics with electromagnetic NDT. (author)

  18. Electromagnetic NDT to characterize usage properties of flat steel products - Part 2

    Energy Technology Data Exchange (ETDEWEB)

    Altpeter, I.; Dobmann, G.; Szielasko, K., E-mail: iab.altlau@t-online.de, E-mail: gerd.dobmann@t-online.de, E-mail: klaus.szielasko@izfp.fraunhofer.de [Fraunhofer Inst. - IZFP, Saarbruecken (Germany)

    2015-09-15

    The Fraunhofer Institute for Non-destructive Testing (IZFP) in Saarbruecken, Germany, started its activities in materials characterization of flat steel products in the eighties of the last century in the basic program of the European Community of Coal and Steel (ECCS). Throughout the years, continuous research and development were performed. The objective of the work, presented within this three-part series of reports, is to discuss the history of an innovation which began in 1988 with R&D in the area of texture characterization in steel sheets produced for car-body manufacturing (Part 1). In the following years the activities were to automate online property determination in terms of yield strength, tensile strength, planar, and vertical-anisotropy-factors. Again, steel sheets were the focus of the developments and the first NDT systems that came into industrial application for this project. Parallel research was performed to characterize the mechanical properties and hardness of heavy steel plates, mainly produced for pipeline manufacturing and off-shore applications (Part 2) The final report in the series (Part 3) will discuss steel sheet characterization and presents the successful development of a combination-transducer which combines ultrasonics with electromagnetic NDT. (author)

  19. Corrosion characteristics of DMR-1700 steel and comparison with different steels in marine environment

    International Nuclear Information System (INIS)

    Gurrappa, I.; Malakondaiah, G.

    2005-01-01

    In the present paper, a systematic corrosion study has been carried out on DMR-1700 steel to understand the protective nature of oxide scale that forms on its surface under marine environmental conditions. Further, the studies related to oxide scales as well as pitting and crevice corrosion resistance of both stainless steels and widely used low alloy steel EN24 in marine environment have been studied for comparison purpose. The surface morphologies of corroded steels have been observed under scanning electron microscope (SEM) in order to understand the nature of corrosion. A high performance protective coating that has been developed for protection of low alloy steels DMR-1700 and EN24 against corrosion is presented after stressing the importance of surface engineering in enhancing the life of steels. Based on the studies with different techniques, DMR-1700 steel has been recommended for manufacture of components used in aerospace systems in association with appropriate protective coating for improving their efficiency

  20. Hydrogen assisted stress-cracking behaviour of electron beam welded supermartensitic stainless steel weldments

    International Nuclear Information System (INIS)

    Bala Srinivasan, P.; Sharkawy, S.W.; Dietzel, W.

    2004-01-01

    Supermartensitic stainless steel (SMSS) grades are gaining popularity as an alternate material to duplex and super duplex stainless steels for applications in oil and gas industries. The weldability of these steels, though reported to be better when compared to conventional martensitic stainless steels, so far has been addressed with duplex stainless steel electrodes/fillers. This work addresses the stress-cracking behaviour of weldments of a high-grade supermartensitic stainless steel (11% Cr, 6.5% Ni and 2% Mo) in the presence of hydrogen. Welds were produced with matching consumables, using electron beam welding (EBW) process. Weldments were subjected to slow strain rate tests in 0.1 M NaOH solution, with introduction of hydrogen into the specimens by means of potentiostatic cathodic polarisation at a potential of -1200 mV versus Ag/AgCl electrode. Reference tests were performed in air for comparison, and the results suggest that both the SMSS base material and the EB weld metal are susceptible to embrittlement under the conditions of hydrogen charging

  1. Properties and application of new bainitic and martensitic creep resistance steels

    International Nuclear Information System (INIS)

    Pasternak, J.; Dobrzanski, J.

    2008-01-01

    Supercritical operating parameters of lower emission power units, require novel creep resisting steels to be applied for boiler and pipe systems. Among them are T23 bainitic steels for water walls of boiler combustion chamber and martensitic VM12 steels for superheater coils were tested. RAFAKO S.A. has been co-operating with the Silesian Technical University in Katowice, the Institute of Welding and the Institute for Ferrous Metallurgy in Gliwice for several years now, initiating research and development programmes, implementing the new creep-resistant steels and actively participating in European programmes COST522 and COST536. This paper contains selected information and test results before implementation of the new creep-resistant steels, including: evaluation of working parameters, temperature conditions of main boiler components, which influence reliability and safety, selection of steels for furnace chamber components (approx. 2.5 % Cr) and steam superheater components (9-12 % Cr) destination, evaluation of the requested level of welded joints technological and strength properties, measurements and non-destructive examinations, evaluation of welded joints and HAZ structure by means of LM, TEM and SEM methods in the welding technology implementation process, evaluation of corrosion mechanisms and creep-resistance results - loss of service life - for selected evaporator and steam superheater components, as crucial elements in evaluation of reliability and safety of boiler equipment. Such an examination program includes assessment of steel structure stability during operation period in actual operational conditions. It was clearly shown that operation period have little impact on changes occurring in microstructure and other properties of examined steel grades. (author)

  2. Topographical Anisotropy and Wetting of Ground Stainless Steel Surfaces

    Directory of Open Access Journals (Sweden)

    Cornelia Bellmann

    2012-12-01

    Full Text Available Microscopic and physico-chemical methods were used for a comprehensive surface characterization of different mechanically modified stainless steel surfaces. The surfaces were analyzed using high-resolution confocal microscopy, resulting in detailed information about the topographic properties. In addition, static water contact angle measurements were carried out to characterize the surface heterogeneity of the samples. The effect of morphological anisotropy on water contact angle anisotropy was investigated. The correlation between topography and wetting was studied by means of a model of wetting proposed in the present work, that allows quantifying the air volume of the interface water drop-stainless steel surface.

  3. Oxidation of 1020 steel in the abnormal glow discharge

    International Nuclear Information System (INIS)

    Zúñiga, J A García; Santos, A Sarmiento; Gómez, E Y Soto

    2017-01-01

    1020 steel is a material very used for surface treatment in the abnormal glow discharge. Because the composition of the gaseous atmosphere has an important influence on the results of plasma treatment, in this work the oxidation process of 1020 steel is verified on the abnormal glow discharge under different concentrations of air (20% to 100%) at temperatures of 600°C and 900°C. For each atmosphere used mass variation is measured during the process of surface oxidation, the structure and microstructure of the oxide film formed is observed and also its mechanical properties through its microhardness. (paper)

  4. Tribological behaviour of line hardening of steel U13A with Nd: TAG laser

    International Nuclear Information System (INIS)

    Sagaro, R.; Ceballos, J. S.; Mascarell, J.; Blanco, A.

    1999-01-01

    To diminish wear in tribological systems is frequently to harden locally the load carrying areas, which are subjected to wear. A Nd: YAG laser was for the improvement of hardness and wear resistance of steel U13A. The friction and wear characteristics of steel U13A in sliding contact against steel 65MN4 under unlubricated conditions were evaluated for conventional treatments and after laser irradiation. In addition the transformations occurring during laser treatments and the influence of laser parameters for quenching on tribological characteristics are presented. The experimental work indicates that wear resistance of steel U13A (AISI W 112) is several times higher then that for conventional heat treatments

  5. Study of 316 stainless steel swelling due to neutron irradiation

    International Nuclear Information System (INIS)

    Furutani, Gen; Konishi, Takao

    2000-01-01

    Large stresses will be generated in the austenitic stainless steel core internals of pressurized water reactors (PWRs) if excessive swelling occurs after long periods of operation. As a result, deformation or stress corrosion cracking (SCC) could occur in the core internals. However, data on the swelling of irradiated austenitic stainless steel in actual PWRs is limited. In this study, mechanical tests, measurement of produced helium amount and analysis using transmission electron microscopes were carried out on a cold-worked (CW) 316 stainless steel flux thimble tube irradiated up to approximately 35 dpa in a Japanese PWR. The swelling was evaluated to be approximately 0.02%. This level of swelling was much lower than the swelling of the more than several percent that has been observed in fast breeder reactors. (author)

  6. Electron beam freeforming of stainless steel using solid wire feed

    International Nuclear Information System (INIS)

    Wanjara, P.; Brochu, M.; Jahazi, M.

    2007-01-01

    The use of electron beam technology for freeforming build-ups on 321 stainless steel substrates was investigated in this work by using 347 stainless steel as a filler metal. The electron beam freeforming studies indicated that line build-ups could be deposited on the substrate material for optimized processing conditions and a slight linear thickening of the re-build occurred as a function of the deposited layer. The evolution in the formation of the Ti (C, N) (Nb, Ti) carbonitrides and Nb (C, N) precipitates was demonstrated to counteract the formation of detrimental Cr-carbides usually observed during welding stainless steels. The mechanical properties of the re-build were similar to the properties of the base metal, showing that homogeneous properties can be expected in the repaired components

  7. Study on Spheroidization and Related Heat Treatments of Medium Carbon Alloy Steels

    Directory of Open Access Journals (Sweden)

    Harisha S. R.

    2018-01-01

    Full Text Available The importance of medium carbon steels as engineering materials is reflected by the fact that out of the vast majority of engineering grade ferrous alloys available and used in the market today, a large proportion of them are from the family of medium carbon steels. Typically medium carbon steels have a carbon range of 0.25 to 0.65% by weight, and a manganese content ranging from 0.060 to 1.65% by weight. Medium carbon steels are more resistive to cutting, welding and forming as compared to low carbon steels. From the last two decades a number of research scholars reported the use of verity of heat treatments to tailor the properties of medium carbon steels. Spheroidizing is the novel industrial heat treatment employed to improve formability and machinability of medium/high carbon low alloy steels. This exclusive study covers procedure, the effects and possible outcomes of various heat treatments on medium carbon steels. In the present work, other related heat treatments like annealing and special treatments for property alterations which serve as pretreatments for spheroidizing are also reviewed. Medium carbon steels with property alterations by various heat treatment processes are finding increased responsiveness in transportation, aerospace, space, underwater along with other variegated fields. Improved tribological and mechanical properties consisting of impact resistance, stiffness, abrasion and strength are the main reasons for the increased attention of these steels in various industries. In the present scenario for the consolidation of important aspects of various heat treatments and effects on mechanical properties of medium carbons steel, a review of different research papers has been attempted. This review may be used as a guide to provide practical data for heat treatment industry, especially as a tool to enhance workability and tool life.

  8. Methods of making bainitic steel materials

    Science.gov (United States)

    Bakas, Michael Paul; Chu, Henry Shiu-Hung; Zagula, Thomas Andrew; Langhorst, Benjamin Robert

    2018-01-16

    Methods of making bainitic steels may involve austenitizing a quantity of steel by exposing the quantity of steel to a first temperature. A composition of the quantity of steel may be configured to impede formation of non-bainite ferrite, pearlite, and Widmanstatten ferrite. The quantity of steel may be heat-treated to form bainite by exposing the quantity of steel to a second, lower temperature. The second, lower temperature may be stabilized by exposing the quantity of steel to the second, lower temperature in the presence of a thermal ballast.

  9. Behaviour of reinforced concrete slabs with steel fibers

    Science.gov (United States)

    Baarimah, A. O.; Syed Mohsin, S. M.

    2017-11-01

    This paper investigates the potential effect of steel fiber added into reinforced concrete slabs. Four-point bending test is conducted on six slabs to investigate the structural behaviour of the slabs by considering two different parameters; (i) thickness of slab (ii) volume fraction of steel fiber. The experimental work consists of six slabs, in which three slabs are designed in accordance to Eurocode 2 to fulfil shear capacity characteristic, whereas, the other three slabs are designed with 17% less thickness, intended to fail in shear. Both series of slabs are added with steel fiber with a volume fraction of Vf = 0%, Vf = 1% and Vf = 2% in order to study the effect and potential of fiber to compensate the loss in shear capacity. The slab with Vf = 0% steel fiber and no reduction in thickness is taken as the control slab. The experimental result suggests promising improvement of the load carrying capacity (up to 32%) and ductility (up to 87%) as well as delayed in crack propagation for the slabs with Vf = 2%. In addition, it is observed that addition of fibers compensates the reduction in the slab thickness as well as changes the failure mode of the slab from brittle to a more ductile manner.

  10. Effect of W and Ta on creep–fatigue interaction behavior of reduced activation ferritic–martensitic (RAFM) steels

    Energy Technology Data Exchange (ETDEWEB)

    Shankar, Vani, E-mail: vani@igcar.gov.in [Metallurgy and Materials Group, Indira Gandhi Centre for Atomic Research, Kalpakkam 603102 (India); Institute for Plasma Research, Ahmedabad 382428 (India); Mariappan, K.; Sandhya, R.; Laha, K.; Jayakumar, T.; Kumar, E. Rajendra [Metallurgy and Materials Group, Indira Gandhi Centre for Atomic Research, Kalpakkam 603102 (India); Institute for Plasma Research, Ahmedabad 382428 (India)

    2015-11-15

    Highlights: • SR correlated with deformation under CFI in RAFM steels. • Stress relaxation directly related to plastic strain accumulated, inversely to CFI life. • Optimum combination of W and Ta best for CFI life. • RAFM steels demonstrated compressive dwell sensitivity. • SR tends toward constant value at long hold. - Abstract: The aim of this work is to understand the effect of varying tungsten and tantalum contents on creep–fatigue interaction (CFI) behavior of reduced activation ferritic–martensitic (RAFM) steels. Increase in W improved CFI life. Effect of changing Ta and W upon the resultant CFI life seems to be interrelated and an optimum combination of both W and Ta works out to be the best for CFI life. Stress relaxation obtained during application of hold can be a useful parameter to relate deformation and damage in the RAFM steels.

  11. Effect of W and Ta on creep–fatigue interaction behavior of reduced activation ferritic–martensitic (RAFM) steels

    International Nuclear Information System (INIS)

    Shankar, Vani; Mariappan, K.; Sandhya, R.; Laha, K.; Jayakumar, T.; Kumar, E. Rajendra

    2015-01-01

    Highlights: • SR correlated with deformation under CFI in RAFM steels. • Stress relaxation directly related to plastic strain accumulated, inversely to CFI life. • Optimum combination of W and Ta best for CFI life. • RAFM steels demonstrated compressive dwell sensitivity. • SR tends toward constant value at long hold. - Abstract: The aim of this work is to understand the effect of varying tungsten and tantalum contents on creep–fatigue interaction (CFI) behavior of reduced activation ferritic–martensitic (RAFM) steels. Increase in W improved CFI life. Effect of changing Ta and W upon the resultant CFI life seems to be interrelated and an optimum combination of both W and Ta works out to be the best for CFI life. Stress relaxation obtained during application of hold can be a useful parameter to relate deformation and damage in the RAFM steels.

  12. Surface nanocrystallization of stainless steel for reduced biofilm adherence

    International Nuclear Information System (INIS)

    Yu Bin; Li, D Y; Davis, Elisabeth M; Irvin, Randall T; Hodges, Robert S

    2008-01-01

    Stainless steel is one of the most common metallic biomedical materials. For medical applications, its resistance to the adherence of biofilms is of importance to the elimination or minimization of bacterial infections. In this study, we demonstrate the effectiveness of a process combining surface nanocrystallization and thermal oxidation (or a recovery heat treatment in air) for reducing the biofilm's adherence to stainless steel. During this treatment, a target surface was sandblasted and the resultant dislocation cells in the surface layer were turned into nanosized grains by a subsequent recovery treatment in air. This process generated a more protective oxide film that blocked the electron exchange or reduced the surface activity more effectively. As a result, the biofilm's adherence to the treated surface was markedly minimized. A synthetic peptide was utilized as a substitute of biofilms to evaluate the adhesion between a treated steel surface and biofilms using an atomic force microscope (AFM) through measuring the adhesive force between the target surface and a peptide-coated AFM tip. It was shown that the adhesive force decreased with a decrease in the grain size of the steel. The corresponding surface electron work function (EWF) of the steel was also measured, which showed a trend of variation in EWF with the grain size, consistent with corresponding changes in the adhesive force

  13. Microstructure and mechanical behavior of pulsed laser surface melted AISI D2 cold work tool steel

    International Nuclear Information System (INIS)

    Yasavol, N.; Abdollah-zadeh, A.; Ganjali, M.; Alidokht, S.A.

    2013-01-01

    Highlights: ► Melted zone contained fine dendrites in the bottom and equiaxed grains on the top. ► Microstructural refinements of PLSM led to microhardness enhancement. ► Higher scanning rate and lower laser energy were more effective to refine the microstructure. - Abstract: D2 cold work tool steel (CWTS) was subjected to pulse laser surface melting (PLSM) at constant frequency of 20 Hz Nd: YAG laser with different energies, scanning rate and pulse durations radiated to the surface. Characterizing the PLSM, with optical and field emission scanning electron microscopy, electron backscattered diffraction and surface hardness mapping technique was used to evaluate the microhardness and mechanical behavior of different regions of melting pool. Increasing laser energy and reducing the laser scanning rate results in deeper melt pool formation. Moreover, PLSM has led to entirely dissolution of the carbides and re-solidification of cellular/dendritic structure of a fine scale surrounded by a continuous interdendritic network. This caused an increase in surface microhardness, 2–4 times over that of the base metal.

  14. Microstructure and mechanical behavior of pulsed laser surface melted AISI D2 cold work tool steel

    Energy Technology Data Exchange (ETDEWEB)

    Yasavol, N. [Department of Materials Engineering, Tarbiat Modares University, P.O. Box 14115-143, Tehran (Iran, Islamic Republic of); Abdollah-zadeh, A., E-mail: zadeh@modares.ac.ir [Department of Materials Engineering, Tarbiat Modares University, P.O. Box 14115-143, Tehran (Iran, Islamic Republic of); Ganjali, M. [Materials and Energy Research Center, P.O. Box 14155-4777, Karaj (Iran, Islamic Republic of); Alidokht, S.A. [Department of Materials Engineering, Tarbiat Modares University, P.O. Box 14115-143, Tehran (Iran, Islamic Republic of)

    2013-01-15

    Highlights: Black-Right-Pointing-Pointer Melted zone contained fine dendrites in the bottom and equiaxed grains on the top. Black-Right-Pointing-Pointer Microstructural refinements of PLSM led to microhardness enhancement. Black-Right-Pointing-Pointer Higher scanning rate and lower laser energy were more effective to refine the microstructure. - Abstract: D2 cold work tool steel (CWTS) was subjected to pulse laser surface melting (PLSM) at constant frequency of 20 Hz Nd: YAG laser with different energies, scanning rate and pulse durations radiated to the surface. Characterizing the PLSM, with optical and field emission scanning electron microscopy, electron backscattered diffraction and surface hardness mapping technique was used to evaluate the microhardness and mechanical behavior of different regions of melting pool. Increasing laser energy and reducing the laser scanning rate results in deeper melt pool formation. Moreover, PLSM has led to entirely dissolution of the carbides and re-solidification of cellular/dendritic structure of a fine scale surrounded by a continuous interdendritic network. This caused an increase in surface microhardness, 2-4 times over that of the base metal.

  15. Precipitation Behavior of Carbides in H13 Hot Work Die Steel and Its Strengthening during Tempering

    Directory of Open Access Journals (Sweden)

    Angang Ning

    2017-02-01

    Full Text Available The properties of carbides, such as morphology, size, and type, in H13 hot work die steel were studied with optical microscopy, transmission electron microscopy, electron diffraction, and energy dispersive X-ray analysis; their size distribution and quantity after tempering, at different positions within the ingot, were analyzed using Image-Pro Plus software. Thermodynamic calculations were also performed for these carbides. The microstructures near the ingot surface were homogeneous and had slender martensite laths. Two kinds of carbide precipitates have been detected in H13: (1 MC and M6C, generally smaller than 200 nm; and (2 M23C6, usually larger than 200 nm. MC and M6C play the key role in precipitation hardening. These are the most frequent carbides precipitating at the halfway point from the center of the ingot, and the least frequent at the surface. From the center of the ingot to its surface, the size and volume fraction of the carbides decrease, and the toughness improves, while the contribution of the carbides to the yield strength increases.

  16. Investigation of the fabrication process of hot-worked stainless-steel and Mo sheathed PbMo6 S8 wires

    International Nuclear Information System (INIS)

    Yamasaki, H.; Kimura, Y.

    1988-01-01

    Stainless-steel and Mo sheathed PbMo 6 S 8 wires have been fabricated by hot working from modified PbS, Mo, and MoS 2 mixed powders which were prepared by reacting Pb, Mo, and S at 530 0 C. Critical current densities were investigated for different preparation conditions, and it is revealed that obtaining continuous current path between PbMo 6 S 8 grains is the most important factor to achieve high critical current density. The J/sub c/ value of 2.8 x 10 4 Acm 2 (8 T), 7.8 x 10 3 Acm 2 (15 T), and 1.3 x 10 3 Acm 2 (23 T) was observed for the PbMo 6 S/sub 7.0/ wire heat treated at 700 0 C.copic

  17. Wetting of polymer melts on coated and uncoated steel surfaces

    Science.gov (United States)

    Vera, Julie; Contraires, Elise; Brulez, Anne-Catherine; Larochette, Mathieu; Valette, Stéphane; Benayoun, Stéphane

    2017-07-01

    A comparative study of the wetting of three different commercial polymer melts on various coated and uncoated steel surfaces is described in this report. The wettability of steel and coatings (three different titanium nitride coatings, TiN, TiNOx, TiNOy, a chromium coating, CrN, and a diamond-like carbon coating, DLC) used for mold in polymer processing is determined at different temperatures between 25 °C and 120 °C. Contact angle measurements of melted polypropylene (PP), Acrylonitrile Butadiene Styrene (ABS) and Polycarbonate (PC) on steel and on the different coatings were performed to investigate the wetting behavior under closer-to-processing conditions. Recommendations for good measurement conditions were proposed. Moreover, the surface free energy of each melt polymer was determined. The works of adhesion between all polymers and all substrates were established. Among all tested polymers, the lowest value of the works of adhesion is calculated for ABS and for PC thereafter, and the highest value is calculated for PP. These results will be particularly important for such applications as determining the extent to which these polymers can contribute to the replication quality in injection molding.

  18. Bulk nanoscale materials in steel products

    International Nuclear Information System (INIS)

    Chehab, B; Wang, X; Masse, J-P; Zurob, H; Embury, D; Bouaziz, O

    2010-01-01

    Although a number of nanoscale metallic materials exhibit interesting mechanical properties the fabrication paths are often complex and difficult to apply to bulk structural materials. However a number of steels which exhibit combinations of plasticity and phase transitions can be deformed to produce ultra high strength levels in the range 1 to 3 GPa. The resultant high stored energy and complex microstructures allow new nanoscale structures to be produced by combinations of recovery and recrystallisation. The resultant structures exhibit totally new combinations of strength and ductility to be achieved. In specific cases this also enables both the nature of the grain boundary structure and the spatial variation in structure to be controlled. In this presentation both the detailed microstructural features and their relation to the strength, work-hardening capacity and ductility will be discussed for a number of martensitic and austenitic steels.

  19. Development of high yield strength non-magnetic steels for the equipments of nuclear fusion research

    International Nuclear Information System (INIS)

    Matsuoka, Hidenori; Mukai, Tetsuya; Ohtani, Hiroo; Tsuruki, Takanori; Okada, Yasutaka

    1979-01-01

    Recently, activity of nuclear fusion research and so forth increase the demand of non-magnetic materials for various equipments and structures. For these usage, very low magnetic permeability as well as high strength are required under high magnetic field. Based on fundamental research, middle C-17% Cr-7% Ni-N non-magnetic steel has been developed. The developed steel shows more stable austenite phase and possesses higher yield strength and endurance limit of more than 10 kg/mm 2 , compared with 18% Cr-8% Ni austenitic steel. Also the developed steel has good ductility and toughness in spite of the high yield strength and shows better machinability than usual high Mn non- magnetic steels. The large forgings of this newly developed steel are manufactured in the works for the equipments of nuclear fusion research and confirmed good mechanical properties, high fatigue strength and low permeability. (author)

  20. Control of activation levels to simplify waste management of fusion reactor ferritic steel components

    International Nuclear Information System (INIS)

    Wiffen, F.W.; Santoro, R.T.

    1984-01-01

    The objective of this work is to examine the restrictions placed on the composition of steels to allow simplified waste management after service in a fusion reactor first wall. Decay of steel activity within tens of years could simplify waste disposal or even permit recycle. For material recycle, N, Al, Ni, Cu, Nb, and Mo must be excluded. For shallow land burial, initial concentration limits include (in at. ppM) Ni, <20,000; Mo, <3650; N, <3650; Cu, <2400; and Nb, <1.0. Other constituents of steels will not be limited

  1. Simulation of Thermo-viscoplastic Behaviors for AISI 4140 Steel

    Science.gov (United States)

    Li, Hong-Bin; Feng, Yun-Li

    2016-04-01

    The thermo-viscoplastic behaviors of AISI 4140 steel are investigated over wide ranges of strain rate and deformation temperature by isothermal compression tests. Based on the experimental results, a unified viscoplastic constitutive model is proposed to describe the hot compressive deformation behaviors of the studied steel. In order to reasonably evaluate the work hardening behaviors, a strain hardening material constant (h0) is expressed as a function of deformation temperature and strain rate in the proposed constitutive model. Also, the sensitivity of initial value of internal variable s to the deformation temperature is discussed. Furthermore, it is found that the initial value of internal variable s can be expressed as a linear function of deformation temperature. Comparisons between the measured and predicted results confirm that the proposed constitutive model can give an accurate and precise estimate of the inelastic stress-strain relationships for the studied high-strength steel.

  2. Microstructural characterisation and corrosion performance of old railway girder bridge steel and modern weathering structural steel

    International Nuclear Information System (INIS)

    Tewary, N.K.; Kundu, A.; Nandi, R.; Saha, J.K.; Ghosh, S.K.

    2016-01-01

    Highlights: • Microstructure and corrosion performance are compared for two structural steels. • Microstructure evolution shows primarily ferrite-pearlite in both the steels. • Steels show higher corrosion rate in 1% HCl solution than in 3.5% NaCl solution. • The corrosion products show the presence of oxide, hydroxide and oxy-hydroxides. • The corroded surface reveals morphologies like flowery, cotton balls and rosette. - Abstract: A comparison on microstructure and corrosion performance has been made between the two structural steels used in old railway girder bridge (Sample A) and modern grades of weathering structural steel (Sample B). The microstructures, viewed under optical microscope and scanning electron microscope (SEM), show mainly ferrite-pearlite phase constituents in both the steels, A and B. The phase fraction analysis shows higher amount of pearlite in steel A compared to that of steel B. The grain size of steel A is larger than that of steel B under identical processing condition. The immersion corrosion test in 3.5% NaCl shows that the corrosion rate of steel A increases with time, while the same for steel B decreases with time. On the other hand, corrosion test in 1% HCl shows that the corrosion rate of both steel A and B is higher as compared to that of NaCl which always decreases with time. The XRD analysis of corrosion products show the presence of many oxides, hydroxide and oxy-hydroxide like Lepidocrocite (γ-FeOOH), Goethite (α-FeOOH), Akaganeite (β-FeOOH), Magnetite (Fe_3O_4) and Maghemite (γ-Fe_2O_3) in both the steels. The SEM images of corroded surfaces reveal different morphologies like flowery, cotton balls and rosette etc. which indicate that the corrosion products primarily contain Lepidocrocite (γ-FeOOH), Goethite (α-FeOOH) and Akaganeite (β-FeOOH).

  3. Quality control of stainless steel pipings for nuclear power generation

    International Nuclear Information System (INIS)

    Miki, Minoru; Kitamura, Ichiro; Ito, Hisao; Sasaki, Ryoichi

    1979-01-01

    The proportion of nuclear power in total power generation is increasing recently in order to avoid the concentrated dependence on petroleum resources, consequently the reliability of operation of nuclear power plants has become important. In order to improve the reliability of plants, the reliability of each machine or equipment must be improved, and for the purpose, the quality control at the time of manufacture is the important factor. The piping systems for BWRs are mostly made of carbon steel, and stainless steel pipings are used for the recirculation system cooling reactors and instrumentation system. Recently, grain boundary type stress corrosion cracking has occurred in the heat-affected zones of welded stainless steel pipings in some BWR plants. In this paper, the quality control of stainless steel pipings is described from the standpoint of preventing stress corrosion cracking in BWR plants. The pipings for nuclear power plants must have sufficient toughness so that the sudden rupture never occurs, and also sufficient corrosion resistance so that corrosion products do not raise the radioactivity level in reactors. The stress corrosion cracking occurred in SUS 304 pipings, the factors affecting the quality of stainless steel pipings, the working method which improves the corrosion resistance and welding control are explained. (Kako, I.)

  4. SIMS depth profiling of working environment nanoparticles

    Science.gov (United States)

    Konarski, P.; Iwanejko, I.; Mierzejewska, A.

    2003-01-01

    Morphology of working environment nanoparticles was analyzed using sample rotation technique in secondary ion mass spectrometry (SIMS). The particles were collected with nine-stage vacuum impactor during gas tungsten arc welding (GTAW) process of stainless steel and shielded metal arc welding (SMAW) of mild steel. Ion erosion of 300-400 nm diameter nanoparticles attached to indium substrate was performed with 2 keV, 100 μm diameter, Ar + ion beam at 45° ion incidence and 1 rpm sample rotation. The results show that both types of particles have core-shell morphology. A layer of fluorine, chlorine and carbon containing compounds covers stainless steel welding fume particles. The cores of these particles are enriched in iron, manganese and chromium. Outer shell of mild steel welding fume particles is enriched in carbon, potassium, chlorine and fluorine, while the deeper layers of these nanoparticles are richer in main steel components.

  5. SIMS depth profiling of working environment nanoparticles

    Energy Technology Data Exchange (ETDEWEB)

    Konarski, P.; Iwanejko, I.; Mierzejewska, A

    2003-01-15

    Morphology of working environment nanoparticles was analyzed using sample rotation technique in secondary ion mass spectrometry (SIMS). The particles were collected with nine-stage vacuum impactor during gas tungsten arc welding (GTAW) process of stainless steel and shielded metal arc welding (SMAW) of mild steel. Ion erosion of 300-400 nm diameter nanoparticles attached to indium substrate was performed with 2 keV, 100 {mu}m diameter, Ar{sup +} ion beam at 45 deg. ion incidence and 1 rpm sample rotation. The results show that both types of particles have core-shell morphology. A layer of fluorine, chlorine and carbon containing compounds covers stainless steel welding fume particles. The cores of these particles are enriched in iron, manganese and chromium. Outer shell of mild steel welding fume particles is enriched in carbon, potassium, chlorine and fluorine, while the deeper layers of these nanoparticles are richer in main steel components.

  6. Thermodynamic modeling and kinetics simulation of precipitate phases in AISI 316 stainless steels

    International Nuclear Information System (INIS)

    Yang, Y.; Busby, J.T.

    2014-01-01

    This work aims at utilizing modern computational microstructural modeling tools to accelerate the understanding of phase stability in austenitic steels under extended thermal aging. Using the CALPHAD approach, a thermodynamic database OCTANT (ORNL Computational Thermodynamics for Applied Nuclear Technology), including elements of Fe, C, Cr, Ni, Mn, Mo, Si, and Ti, has been developed with a focus on reliable thermodynamic modeling of precipitate phases in AISI 316 austenitic stainless steels. The thermodynamic database was validated by comparing the calculated results with experimental data from commercial 316 austenitic steels. The developed computational thermodynamics was then coupled with precipitation kinetics simulation to understand the temporal evolution of precipitates in austenitic steels under long-term thermal aging (up to 600,000 h) at a temperature regime from 300 to 900 °C. This study discusses the effect of dislocation density and difusion coefficients on the precipitation kinetics at low temperatures, which shed a light on investigating the phase stability and transformation in austenitic steels used in light water reactors

  7. Phase Equilibrium and Austenite Decomposition in Advanced High-Strength Medium-Mn Bainitic Steels

    Directory of Open Access Journals (Sweden)

    Adam Grajcar

    2016-10-01

    Full Text Available The work addresses the phase equilibrium analysis and austenite decomposition of two Nb-microalloyed medium-Mn steels containing 3% and 5% Mn. The pseudobinary Fe-C diagrams of the steels were calculated using Thermo-Calc. Thermodynamic calculations of the volume fraction evolution of microstructural constituents vs. temperature were carried out. The study comprised the determination of the time-temperature-transformation (TTT diagrams and continuous cooling transformation (CCT diagrams of the investigated steels. The diagrams were used to determine continuous and isothermal cooling paths suitable for production of bainite-based steels. It was found that the various Mn content strongly influences the hardenability of the steels and hence the austenite decomposition during cooling. The knowledge of CCT diagrams and the analysis of experimental dilatometric curves enabled to produce bainite-austenite mixtures in the thermomechanical simulator. Light microscopy (LM, scanning electron microscopy (SEM, and transmission electron microscopy (TEM were used to assess the effect of heat treatment on morphological details of produced multiphase microstructures.

  8. Microstructural characterization in dissimilar friction stir welding between 304 stainless steel and st37 steel

    International Nuclear Information System (INIS)

    Jafarzadegan, M.; Feng, A.H.; Abdollah-zadeh, A.; Saeid, T.; Shen, J.; Assadi, H.

    2012-01-01

    In the present study, 3 mm-thick plates of 304 stainless steel and st37 steel were welded together by friction stir welding at a welding speed of 50 mm/min and tool rotational speed of 400 and 800 rpm. X-ray diffraction test was carried out to study the phases which might be formed in the welds. Metallographic examinations, and tensile and microhardness tests were used to analyze the microstructure and mechanical properties of the joint. Four different zones were found in the weld area except the base metals. In the stir zone of the 304 stainless steel, a refined grain structure with some features of dynamic recrystallization was evidenced. A thermomechanically-affected zone was characterized on the 304 steel side with features of dynamic recovery. In the other side of the stir zone, the hot deformation of the st37 steel in the austenite region produced small austenite grains and these grains transformed to fine ferrite and pearlite and some products of displacive transformations such as Widmanstatten ferrite and martensite by cooling the material after friction stir welding. The heat-affected zone in the st37 steel side showed partially and fully refined microstructures like fusion welding processes. The recrystallization in the 304 steel and the transformations in the st37 steel enhanced the hardness of the weld area and therefore, improved the tensile properties of the joint. - Highlights: ► FSW produced sound welds between st37 low carbon steel and 304 stainless steel. ► The SZ of the st37 steel contained some products of allotropic transformation. ► The material in the SZ of the 304 steel showed features of dynamic recrystallization. ► The finer microstructure in the SZ increased the hardness and tensile strength.

  9. Ultrahigh strength martensite–austenite dual-phase steels with ultrafine structure: The response to indentation experiments

    International Nuclear Information System (INIS)

    Misra, R.D.K.; Venkatsurya, P.; Wu, K.M.; Karjalainen, L.P.

    2013-01-01

    In medium to high carbon steels, characterized by martensite–austenite microstructure processed by quenching and partitioning process, martensite potentially provides high strength, while austenite provides work hardening [Fu, Wu, and Misra, DOI: 10.1179/1743284712/068]. Given the significant interest in these steels in the steel community, the paper reports for the first time the nanoscale deformation experiments and accompanying microstructural evolution to obtain micromechanical insights into the deformation behavior of ultrahigh strength-high ductility dual-phase steels with significant retained austenite fraction of ∼0.35. During deformation experiments with nanoindenter, dislocations were distributed on several slip systems, whereas strain-induced twinned martensite and twinning were the deformation mechanisms in carbon-enriched and thermally stabilized retained austenite. Furthermore, ultrafine dual-phase steels exhibited high strain rate sensitivity.

  10. Ultrahigh strength martensite-austenite dual-phase steels with ultrafine structure: The response to indentation experiments

    Energy Technology Data Exchange (ETDEWEB)

    Misra, R.D.K., E-mail: dmisra@louisiana.edu [Laboratory for Excellence in Advanced Steel Research, Center for Structural and Functional Materials, University of Louisiana at Lafayette, P.O. Box 44130, Lafayette, LA 70504 (United States); Venkatsurya, P. [Laboratory for Excellence in Advanced Steel Research, Center for Structural and Functional Materials, University of Louisiana at Lafayette, P.O. Box 44130, Lafayette, LA 70504 (United States); Wu, K.M. [International Research Institute for Steel Technolgy, Wuhan University of Science and Technology, Wuhan 430081 (China); Karjalainen, L.P. [Centre for Advanced Steels Research, University of Oulu, P.O. Box 4200, 90014 Oulu (Finland)

    2013-01-10

    In medium to high carbon steels, characterized by martensite-austenite microstructure processed by quenching and partitioning process, martensite potentially provides high strength, while austenite provides work hardening [Fu, Wu, and Misra, DOI: 10.1179/1743284712/068]. Given the significant interest in these steels in the steel community, the paper reports for the first time the nanoscale deformation experiments and accompanying microstructural evolution to obtain micromechanical insights into the deformation behavior of ultrahigh strength-high ductility dual-phase steels with significant retained austenite fraction of {approx}0.35. During deformation experiments with nanoindenter, dislocations were distributed on several slip systems, whereas strain-induced twinned martensite and twinning were the deformation mechanisms in carbon-enriched and thermally stabilized retained austenite. Furthermore, ultrafine dual-phase steels exhibited high strain rate sensitivity.

  11. Machinability study of steels in precision orthogonal cutting

    Directory of Open Access Journals (Sweden)

    Leonardo Roberto Silva

    2012-08-01

    Full Text Available The miniaturization of components and systems is advancing steadily in many areas of engineering. Consequently, micro-machining is becoming an important manufacture technology due to the increasing demand for miniaturized products in recent years. Precision machining aims the production of advanced components with high dimensional accuracy and acceptable surface integrity. This work presents an experimental study based on Merchant and Lee & Shaffer theories applied to precision radial turning of AISI D2 cold work tool and AISI 1045 medium carbon steels with uncoated carbide tools ISO grade K15. The aim of this study is to evaluate the influence of feed rate on chip compression ratio (Rc, chip deformation (ε, friction angle (ρ, shear angle (Φ, normal stress (σ and shear stress (• for both work materials. The results indicated that the shear angle decreased and chip deformation increased as the chip compression ratio was elevated without significant differences between both materials. Additionally, higher cutting and thrust forces and normal and shear stresses were observed for the tool steel. Finally, the Lee & Shaffer model gave shear plane angle values closer to the experimental data.

  12. Measurements of residual deformations of steel-aluminum conductors in operating overhead lines

    Energy Technology Data Exchange (ETDEWEB)

    Durov, E.V.; Kesel' man, L.M.; Treiger, A.S.

    1982-12-01

    Experience in the operation of overhead power lines using steel-aluminum conductors is presented. Measurements were taken on the residual deformation of the steel-aluminum lines to determine the amount of sag increase and to forecast this increase for the entire period of operation. It is recommended that the work on measuring the residual deformation in the power lines be extended to a broader range of operating conditions such as conductors, spans, and climate conditions.

  13. CHARACTERIZATION AND PERFORMANCE OF DUPLEX-COATINGS ON Cr-V COLD WORK TOOL STEEL

    Directory of Open Access Journals (Sweden)

    Peter Jurči

    2015-09-01

    Full Text Available Specimens made of Vanadis 6 steel were heat treated, plasma nitrided and coated with Cr2N. The microstructure, phase constitution and mechanical properties of plasma nitrided areas and duplex-coatings have been investigated using the light microscopy, scanning electron microscopy, X-ray diffraction and microhardness measurements. The adhesion of the coatings and the wear performance were studied using the scratch test and ring-on-plate tribological testing. Worn surfaces were examined by scanning electron microscopy. Nitrided areas formed at lower temperature were free of compound “white” layer while hose developed at higher temperatures contained as the white layer so the nitrided network. Significant increase in substrate hardness was detected due to the nitriding. Beneficial effect of the nitriding on the adhesion of Cr2N coatings was clearly determined whereas the extent in improvement of the adhesion depends on the presence/no presence of “white” layer on the surface. The extent of beneficial effect of plasma nitriding on the wear performance follows the impact of the constitution of nitrided areas on the adhesion. The amelioration of wear performance of Cr2N coatings can be attributed to the supporting effect of hard nitrided intermediate region, which provides excellent resistance of the substrate against plastic deformation, under heavy loading in particular. Practical testing demonstrated many times prolonged service-time of duplex-treated tools for sheet metal working.

  14. Comparison of the performance of concrete-filled steel tubular and hollow steel diagrid buildings

    Science.gov (United States)

    Peter, Minu Ann; S, Sajith A.; Nagarajan, Praveen

    2018-03-01

    In the recent construction scenario, diagrid structures are becoming a popular high-rise building structural system. Diagrid structures consist of diagonals in the perimeter and an interior core. The corner and interior vertical columns are not required due to the structural efficiency of diagrid structural systems. Steel and concrete are commonly used material for diagrid. An alternate material for diagrid is concrete-filled steel tube (CFST). CFST incorporates the advantages of both steel and concrete. In CFST, the inward buckling of the steel tube is effectively prevented by the filled concrete. The compressive strength of concrete increases due to the tri-axial state of stress in concrete induced by the steel tube. The longitudinal as well as lateral reinforcement to the concrete core is also provided by the steel tube. This paper compares the performance of CFST and steel diagrid buildings using linear static analysis. For this purpose, a 12 storey and 36 storey building are analysed using finite element method and CFST diagrid building is found to perform better.

  15. The Results Of The Investigation Of Thermomechanical Processing Of PM Steel

    International Nuclear Information System (INIS)

    Szczepanik, Stefan; Wisniewski, Bartosz; Krawiarz, Jerzy

    2007-01-01

    Hot die forging of PM steel is used to obtain products with high densities. The combination of this process with heat treatment of forgings directly after their forming is researched in order to reduce energy consumption in the manufacture of PM steel products. This work determined the influence of the cooling ratio directly after hot forging of PM steel samples on their structure and mechanical properties. The properties of the PM preforms were examined after sintering and after sintering, quenching into water and tempering for 1 h at 250, 350 and 550 deg. C, respectively, as well as after forging at given temperatures and cooling in water and air, respectively. Forged steel after quenching was tempered at the same temperature as the sintered samples. Good mechanical properties were obtained by hot forging at 1100 deg. C. Sintered steel with 0.6 % Cgraphite is characterized by good hardenability and is susceptible to plastic forming at 1100 - 940 deg. C. During its cooling in air a bainitic-martensitic structure is obtained, whereas after cooling in water the structure is martensitic. The properties of the forged steel are strongly dependent on deformation temperature and cooling conditions. The tensile strength of the forged PM steel with 0.6 Cgraphite after forming at 1100 deg. C is much higher than that of the same heat-treated as-sintered steel. Traditional heat treatment applied to materials after deformation at 1100 deg. C slightly increases properties in comparison to the material directly quenched into water. The best strength was 1585 ± 193 MPa, bending strength 3364 ± 142 MPa and hardness 588 ± 43 HB. Application of controlled cooling of sintered PM steel directly after close-die forging diminishes the energy consumption during product manufacture

  16. Hydrogen gas embrittlement of stainless steels mainly austenitic steels. Volumes 1 and 2

    International Nuclear Information System (INIS)

    Azou, P.

    1988-01-01

    Steel behavior in regard to hydrogen is examined especially austenitic steels. Gamma steels are studied particularly the series 300 with various stabilities and gamma steels with improved elasticity limit for intermetallic phase precipitation and nitrogen additions. A two-phase structure γ + α' is also studied. All the samples are tested for mechanical behavior in gaseous hydrogen. Influence of metallurgical effects and of testing conditions on hydrogen embrittlement are evidenced. Microstructure resulting from mechanical or heat treatments, dislocation motion during plastic deformation and influence of deformation rate are studied in detail [fr

  17. Electroless Plated Nanodiamond Coating for Stainless Steel Passivation

    International Nuclear Information System (INIS)

    Li, D.; Korinko, P.; Spencer, W.; Stein, E.

    2016-01-01

    Tritium gas sample bottles and manifold components require passivation surface treatments to minimize the interaction of the hydrogen isotopes with surface contamination on the stainless steel containment materials. This document summarizes the effort to evaluate electroless plated nanodiamond coatings as a passivation layer for stainless steel. In this work, we developed an electroless nanodiamond (ND)-copper (Cu) coating process to deposit ND on stainless steel parts with the diamond loadings of 0%, 25% and 50% v/v in a Cu matrix. The coated Conflat Flanged Vessel Assemblies (CFVAs) were evaluated on surface morphology, composition, ND distribution, residual hydrogen release, and surface reactivity with deuterium. For as-received Cu and ND-Cu coated CFVAs, hydrogen off-gassing is rapid, and the off-gas rates of H 2 was one to two orders of magnitude higher than that for both untreated and electropolished stainless steel CFVAs, and hydrogen and deuterium reacted to form HD as well. These results indicated that residual H 2 was entrapped in the Cu and ND-Cu coated CFVAs during the coating process, and moisture was adsorbed on the surface, and ND and/or Cu might facilitate catalytic isotope exchange reaction for HD formation. However, hydrocarbons (i.e., CH 3 ) did not form, and did not appear to be an issue for the Cu and ND-Cu coated CFVAs. After vacuum heating, residual H 2 and adsorbed H 2 O in the Cu and ND-Cu coated CFVAs were dramatically reduced. The H 2 off-gassing rate after the vacuum treatment of Cu and 50% ND-Cu coated CFVAs was on the level of 10 -14 l mbar/s cm 2 , while H 2 O off-gas rate was on the level of 10 -15 l mbar/s cm 2 , consistent with the untreated or electropolished stainless steel CFVA, but the HD formation remained. The Restek EP bottle was used as a reference for this work. The Restek Electro-Polished (EP) bottle and their SilTek coated bottles tested under a different research project exhibited very little hydrogen off-gassing and

  18. Some comments about the situation of the Steel Industry in the Arab Countries (Arab Steel Summit)

    International Nuclear Information System (INIS)

    Haidar, Y.; Astier, J.

    2009-01-01

    The Arab Steel Summit, that convened in Abu Dhabi in April, gave us another opportunity to review the situation of the Arab Iron and Steel Industry, with regard to the present World economic context. We will address: - the World situation of steel production, focusing on the Arab Countries; - the related situation of steel consumption; - the steel trade, including imports, exports and prices; - the consequences for technology and economy. (authors)

  19. Effect of chemistry variations on the short-term rupture life and tensile properties of 20% cold-worked type 316 stainless steel

    International Nuclear Information System (INIS)

    Duncan, D.R.; Paxton, M.M.

    1977-01-01

    The effects of compositional variations on the rupture life of 20% cold-worked Type 316 stainless steel were investigated at 19-ksi (131-MPa) uniaxial tensile stress and at 1400 0 F (1033 K). Forty-nine different alloys were studied, with compositional variations from nominal in carbon, nitrogen, phosphorus, sulfur, boron, manganese, copper, silicon, molybdenum, cobalt, chromium and nickel. This alloy and cold-work level represents the duct and fuel cladding material choice for the first four core loadings of the Fast Flux Test Facility, a key element in the Liquid-Metal Fast Breeder Reactor Program. Tensile properties of four of the alloys were studied at temperatures from room temperature to 1600 0 F (1144 K). Boron, nitrogen, and molybdenum plus silicon additions significantly increased rupture life, while chromium and carbon additions decreased rupture life. Molybdenum plus silicon additions increased yield and ultimate strength and ductility at 1200 0 F (922 K) and below

  20. The effects of annealing temperature and cooling rate on carbide precipitation behavior in H13 hot-work tool steel

    International Nuclear Information System (INIS)

    Kang, Minwoo; Park, Gyujin; Jung, Jae-Gil; Kim, Byung-Hoon; Lee, Young-Kook

    2015-01-01

    Highlights: • Unexpected Mo carbides formed during slow cooling from low annealing temperatures. • Mo carbides formed during the migration of Mo for a transition of Cr-rich carbide. • Mo carbides were precipitated at the boundaries of M 7 C 3 carbides and ferrite grains. • Annealing conditions for the precipitation of Mo carbides were discussed. - Abstract: The precipitation behavior of H13 hot-work tool steel was investigated as a function of both annealing temperature and cooling rate through thermodynamic calculations and microstructural analyses using transmission and scanning electron microscope and a dilatometer. The V-rich MC carbide and Cr-rich M 7 C 3 and M 23 C 6 carbides were observed in all annealed specimens regardless of annealing and cooling conditions, as expected from an equilibrium phase diagram of the steel used. However, Mo-rich M 2 C and M 6 C carbides were unexpectedly precipitated at a temperature between 675 °C and 700 °C during slow cooling at a rate of below 0.01 °C/s from the annealing temperatures of 830 °C and below. The solubility of Mo in both M 7 C 3 and ferrite reduces with decreasing temperature during cooling. Mo atoms diffuse out of both M 7 C 3 and ferrite, and accumulate locally at the interface between M 7 C 3 and ferrite. Mo carbides were form at the interface of M 7 C 3 carbides during the transition of Cr-rich M 7 C 3 to stable M 23 C 6