MAGNETIC SEPARATORS AND THEIR PLACE IN MODEM FOUNDRY. REFINEMENT OF WASTE (ALUMINIUM SCRAP WITH THE PURPOSE O F FURTHER USING IN OWN PRODUCTION ON BASIS OF PRUP “MINSK MOTOR PLANT”

Directory of Open Access Journals (Sweden)

V. V. Ovchinnikov

2007-01-01

Full Text Available The types of magnetic separators used in casting are given. The technology of preparation of aluminium chip scrap for further using in domestic manufacture is developed and implemented at Minsk Motor Works.

Production of Magnesium and Aluminum-Magnesium Alloys from Recycled Secondary Aluminum Scrap Melts

Science.gov (United States)

Gesing, Adam J.; Das, Subodh K.; Loutfy, Raouf O.

2016-02-01

An experimental proof of concept was demonstrated for a patent-pending and trademark-pending RE12™ process for extracting a desired amount of Mg from recycled scrap secondary Al melts. Mg was extracted by electrorefining, producing a Mg product suitable as a Mg alloying hardener additive to primary-grade Al alloys. This efficient electrorefining process operates at high current efficiency, high Mg recovery and low energy consumption. The Mg electrorefining product can meet all the impurity specifications with subsequent melt treatment for removing alkali contaminants. All technical results obtained in the RE12™ project indicate that the electrorefining process for extraction of Mg from Al melt is technically feasible. A techno-economic analysis indicates high potential profitability for applications in Al foundry alloys as well as beverage—can and automotive—sheet alloys. The combination of technical feasibility and potential market profitability completes a successful proof of concept. This economical, environmentally-friendly and chlorine-free RE12™ process could be disruptive and transformational for the Mg production industry by enabling the recycling of 30,000 tonnes of primary-quality Mg annually.

The Study for Recycling NORM - Contaminated Steel Scraps from Steel Industry

International Nuclear Information System (INIS)

Tsai, K. F.; Lee, Y. S.; Chao, H. E.

2003-01-01

Since 1994, most of the major steel industries in Taiwan have installed portal monitor to detect the abnormal radiation in metal scrap feed. As a result, the discovery of NORM (Naturally Occurring Radioactive Material) has increased in recent years. In order to save the natural resources and promote radiation protection, an experimental melting process for the NORM contaminated steel scraps was carried out by the Institute of Nuclear Energy Research (INER) Taiwan, ROC. The experimental melting process has a pretreatment step that includes a series of cutting and removal of scales, sludge, as well as combustible and volatile materials on/in the steel scraps. After pretreatment the surface of the steel scraps are relatively clean. Then the scraps are melted by a pilot-type induction furnace. This experiment finally produced seven ingots with a total weight of 2,849 kg and 96.8% recovery. All of the surface dose rates are of the background values. The activity concentrations of these ingots are also below the regulatory criteria. Thus, these NORM-bearing steel scraps are ready for recycling. This study has been granted by the regulatory authority

Construction of a high-temperature viscosimeter and measurement of the viscosity of melts of the system aluminium-nickel; Aufbau eines Hochtemperaturviskosimeters und Messung der Viskositaet von Schmelzen des Systems Aluminium-Nickel

Energy Technology Data Exchange (ETDEWEB)

Kehr, Mirko

2009-10-29

The system aluminium-nickel is of importance as a model-system in materials science as well as a basic system for superalloys in technical applications. The knowledge of the thermophysical properties of the system aluminium-nickel has been limited to the areas close to the pure elements mainly related to the high melting temperatures of up to 1638 C. The viscosity, which is one of these thermophysical properties, depends on alloy composition as well as on temperature. The viscosity is of importance as an input parameter in computer simulations and for improving casting processes of metallic alloys. The viscosity of aluminium-nickel melts has been measured only once so far. However, not the whole concentration range of the aluminium-nickel system was covered by these data. In particular the viscosity values of the high melting alloys, which are of technological interest, were unknown. The measurement of the missing values was not possible due to the high melting temperatures using existing viscometers. A new oscillating cup viscometer has been constructed within this work. The viscometer has been tested measuring the viscosity values of pure metals, which are well known in literature. The test measurements have been done at temperatures up to 1800 C. A temperature of 2300 C is achievable with slight modifications. A new software for controlling the device and evaluation of the measured data has been developed. Several working equations for calculating the viscosity have been implemented. Furthermore a new approach has been used for detecting the damping of the oscillation of the pendulum containing the liquid sample. The viscosity of aluminium-nickel melts have been measured successfully. The measured values are in good agreement with the little number of known values. A good agreement with values calculated from diffusion experiments and computer simulations was observed as well. Several models for calculating the viscosity of liquid alloys have been tested and

Developments in the US aluminium recycling industry

Energy Technology Data Exchange (ETDEWEB)

Bolling, R N

1983-06-01

In the USA scrap recovery of aluminium has gained in importance since the war. Today its amounts to about 32% of total supply. On the other hand primary production in the US seems to have hardly any expansion possibilities. The development of the aluminium beverage can is the clearest example for recycling growth. The increased use of aluminium in passenger cars has led to very close technical and local relations of aluminium foundries and secondary smelters. The changing nature of the aluminium business caused by the growth of recycling should be recognized and made use of.

Melting of Grey Cast Iron Based on Steel Scrap Using Silicon Carbide

Directory of Open Access Journals (Sweden)

Stojczew A.

2014-08-01

Full Text Available The paper presents the issue of synthetic cast iron production in the electric induction furnace exclusively on the steel scrap base. Silicon carbide and synthetic graphite were used as carburizers. The carburizers were introduced with solid charge or added on the liquid metal surface. The chemical analysis of the produced cast iron, the carburization efficiency and microstructure features were presented in the paper. It was stated that ferrosilicon can be replaced by silicon carbide during the synthetic cast iron melting process. However, due to its chemical composition (30% C and 70% Si which causes significant silicon content in iron increase, the carbon deficit can be partly compensated by the carburizer introduction. Moreover it was shown that the best carbon and silicon assimilation rate is obtained where the silicon carbide is being introduced together with solid charge. When it is thrown onto liquid alloy surface the efficiency of the process is almost two times less and the melting process lasts dozen minutes long. The microstructure of the cast iron produced with the silicon carbide shows more bulky graphite flakes than inside the microstructure of cast iron produced on the pig iron base.

Influence of Process Parameters on the Quality of Aluminium Alloy EN AW 7075 Using Selective Laser Melting (SLM)

Science.gov (United States)

Kaufmann, N.; Imran, M.; Wischeropp, T. M.; Emmelmann, C.; Siddique, S.; Walther, F.

Selective laser melting (SLM) is an additive manufacturing process, forming the desired geometry by selective layer fusion of powder material. Unlike conventional manufacturing processes, highly complex parts can be manufactured with high accuracy and little post processing. Currently, different steel, aluminium, titanium and nickel-based alloys have been successfully processed; however, high strength aluminium alloy EN AW 7075 has not been processed with satisfying quality. The main focus of the investigation is to develop the SLM process for the wide used aluminium alloy EN AW 7075. Before process development, the gas-atomized powder material was characterized in terms of statistical distribution: size and shape. A wide range of process parameters were selected to optimize the process in terms of optimum volume density. The investigations resulted in a relative density of over 99%. However, all laser-melted parts exhibit hot cracks which typically appear in aluminium alloy EN AW 7075 during the welding process. Furthermore the influence of processing parameters on the chemical composition of the selected alloy was determined.

German experience in recycling of contaminated scrap by melting

International Nuclear Information System (INIS)

Quade, U.

2003-01-01

Recycling of radioactively contaminated scrap to products for further application in the nuclear cycle is Germany as an economic alternative. It has been shown that recycling within the nuclear industry reduces the collective dose as well as the number of individuals who receive doses. In the future when decommissioning of NPP will increase, a high amount of slightly radioactive steel scrap has to be managed safely. Recycling will play an important role to keep as much of these materials within the nuclear cycle as economically possible. Siempelkamp supplies a broad range of products made of recycled material from the nuclear industry. Containers made of nodular cast iron for transport and storage of radwaste as well as containers made of concrete with iron granules additive to increase the density up to 4 g/cm 3 , are offered. Interim and final disposal volume, having consequences on costs, can be reduced when recycling is applied for slightly contaminated metallic scrap

Radioactive metal scrap recycling by melting process at the Chernobyl site

International Nuclear Information System (INIS)

Steinwarz, W.

1995-01-01

Within its TACIS programme the European Union ordered a feasibility study on the cleaning-up of the Chernobyl area from radioactively contaminated metallic material. The study was performed by a Ukrainian German Working Group under the leadership of Siempelkamp and finalized at the end of March 1994. The on-site evaluation for the 30 km exclusion zone showed an overall mass of metal scrap of min. 100,000 Mg with a maximum specific activity of 400 Bq/g based on 48 open depositories within the restricted area. Dominant radionuclides were Cs-137 and Sr-90 accompanied by a very low proportion of α-activity. The study report showed the technical feasibility of a melting plant designed with a throughput of 10'000 Mg per year and its suitability for the overall concept to handle the Chernobyl waste. The main task for the near future can be identified as the establishing of a sound financial concept. (author) 5 figs., 3 tabs., 2 refs

Process for using lead battery scrap. Verfahren zum Verarbeiten von Bleiakkumulatorenschrott

Energy Technology Data Exchange (ETDEWEB)

Sycev, A P; Kim, G V; Larin, V F; Sidorova, G D; Vicharev, I G; Kuur, V P; Achmetov, R S; Moiseev, G L; Maslov, V I; Kabacek, V G

1986-06-26

The process for using lead battery scrap is such that it leads to an increase of lead metal without the use of fluxes for forming the melt. According to the invention, the battery scrap is broken up, dangerous parts (organic substances containing chlorine) are removed and large pieces of lead (pole bridges, grids, contact pins) are sorted out. The remainder is chopped up into pieces less than 10 mm in size. The small pieces are melted by the suspension melting process at a temperature of 1300 to 1500/sup 0/C in an oxidising atmosphere (air or oxygen) without using any fuel. As the small pieces contain parts of the battery case (= organic substances free of chlorine), they burn in air generating heat, which is then used to melt the sulphate oxide lead compounds. The previously sorted large lead parts are then added to the lead oxide melt. Finally, the lead oxide is reduced to lead metal with coke in a furnace. After the reduction of lead oxide to lead, less than 0.2% of the initial lead content in the battery scrap being processed is lost in the dumped slag.

Melting of contaminated metallic waste

International Nuclear Information System (INIS)

Lee, Y.-S.; Cheng, S.-Y.; Kung, H.-T.; Lin, L.-F.

2004-01-01

Approximately 100 tons of contaminated metallic wastes were produced each year due to maintenance for each TPC's nuclear power reactor and it was roughly estimated that there will be 10,000 tons of metallic scraps resulted from decommissioning of each reactor in the future. One means of handling the contaminated metal is to melt it. Melting process owns not only volume reduction which saves the high cost of final disposal but also resource conservation and recycling benefits. Melting contaminated copper and aluminum scraps in the laboratory scale have been conducted at INER. A total of 546 kg copper condenser tubes with a specific activity of about 2.7 Bq/g was melted in a vacuum induction melting facility. Three types of products, ingot, slag and dust were derived from the melting process, with average activities of 0.10 Bq/g, 2.33 Bq/g and 84.3 Bq/g respectively. After the laboratory melting stage, a pilot plant with a 500 kg induction furnace is being designed to melt the increasingly produced contaminated metallic scraps from nuclear facilities and to investigate the behavior of different radionuclides during melting. (author)

Progress toward uranium scrap recycling via electron beam cold hearth refining

International Nuclear Information System (INIS)

McKoon, R.H.

1994-01-01

A 250 kW electron beam cold hearth refining (EBCHR) melt furnace at Lawrence Livermore National Laboratory (LLNL) has been in operation for over a year producing 5.5 in.-diameter ingots of various uranium alloys. Production of in-specification uranium-6%-niobium (U-6Nb) alloy ingots has been demonstrated using Virgin feedstock. A vibratory scrap feeder has been installed on the system and the ability to recycle chopped U-6Nb scrap has been established. A preliminary comparison of vacuum arc remelted (VAR) and electron beam (EB) melted product is presented

Progress toward uranium scrap recycling via Electron Cold Hearth Refining (EBCHR)

International Nuclear Information System (INIS)

McKoon, R.H.

1994-01-01

A 250 kW electron beam cold hearth refining (EBCHR) melt furnace at Lawrence Livermore National Laboratory (LLNL) has been in operation for over a year producing 5.5 in.-diameter ingots of various uranium alloys. Production of in-specification uranium-6% - niobium (U-6Nb) alloy ingots has been demonstrated using virgin feedstock. A vibratory scrap feeder has been installed on the system and the ability to recycle chopped U-6Nb scrap has been established. A preliminary comparison of vacuum arc remelted (VAR) and electron beam (EB) melted product is presented

Ceramic filters analysis for aluminium melting through microtomography technique

International Nuclear Information System (INIS)

Rocha, Henrique de Souza; Lopes, Ricardo Tadeu; Jesus, Edgar Francisco Oliveira de; Oliveira, Luis Fernando de; Duhm, Rainer; Feiste, Karsten L.; Reichert, Christian; Reimche, Wilfried; Stegemann, Dieter

2000-01-01

In this work a ceramic filters analysis is done through the microtomography for improvement of the aluminium melting process through the filter porosity control. Microtomography were obtained of ceramic filters with pore dimensions of 10, 20 and 30 ppi. The data were calculated by using an reconstruction algorithm for divergent beam implemented in the Nuclear Instrumentation Laboratory of COPPE/UFRJ and analysed through cells and windows separation according to the defined by Ray. For the analyses the Image Pro program were used where the cells have been detached by sphere inserted, adjusting by nine points, in the filter cavities. So, the size of the answer sphere were considered as the cell size. The windows were measured by straight lines secant to the window intersections

Recycling of rare earth magnet scraps: Carbon and oxygen removal from Nd magnet scraps

International Nuclear Information System (INIS)

Saguchi, A.; Asabe, K.; Fukuda, T.; Takahashi, W.; Suzuki, R.O.

2006-01-01

The decarburization and deoxidation technique for permanent Nd-Fe-B magnet scrap is investigated. The carbon and oxygen contamination damage the magnetic properties. The carbon content decreased less than 0.001% by heating in air. The two stage deoxidation is applied, iron oxides are reduced by heating in hydrogen thereafter rare earth oxides are removed by Ca-reduction and leaching. The appropriate conditions for deoxidation in the Ca-reduction and suppressing the re-oxidation in the leaching are investigated. The heating pattern in Ca-reduction and the leaching condition for the mixture composed of Ca compounds and Nd-Fe-B alloy powder greatly affects the oxygen content of recycled material. The decarburized and deoxidized Nd-Fe-B magnet scrap can be recycled as alloying elements by melting

Developments in radioactive scrap monitoring

International Nuclear Information System (INIS)

Bellian, J.G.

1997-01-01

Over the past ten years there have been major developments in radiation monitoring systems used for detecting shielded radioactive sources in scrap metal. The extent of the problem and industry's awareness of the problem have both grown significantly during that time. The multimillion dollar expenses associated with decontamination after a source passes into the melt and the potential health hazard to employees and the public have added further impetus to the development of monitoring systems. Early attempts at scrap monitoring could detect some radiation, but testing with real life situations showed them to be virtually incapable of detecting shielded sources of radioactivity in incoming vehicles. More sophisticated detector technology and the development of advanced software made useful by more powerful microprocessors led to successive generations of monitoring systems with order-of-magnitude improvement in detection capability. The next generation includes larger detectors and more complex algorithms offering further improvement in truck and rail car monitoring. Complete solutions require monitoring at additional locations within the site, such as the charge bucket and conveyor lines, and at the scrap processor's site

Development of a recovery process of scraps resulting from the manufacture of metallic uranium fuels

International Nuclear Information System (INIS)

Camilo, Ruth L.; Kuada, Terezinha A.; Forbicini, Christina A.L.G.O.; Cohen, Victor H.; Araujo, Bertha F.; Lobao, Afonso S.T.

1996-01-01

The study of the dissolution of natural metallic uranium fuel samples with aluminium cladding is presented, in order to obtain optimized conditions for the system. The aluminium cladding was dissolved in an alkaline solution of Na OH/Na NO 3 and the metallic uranium with HNO 3 . A fumeless dissolution with total recovery of nitrous gases was achieved. The main purpose of this project was the recovery of uranium from scraps resulting from the manufacture of the metallic uranium fuel or other non specified fuels. (author)

Surface melting technique of small diameter stainless steel pipe by means of yttrium aluminium garnet laser

International Nuclear Information System (INIS)

Katahira, Fujito; Hirano, Kenji; Tanaka, Yasuhiro; Yoshida, Kazuo; Kuribayashi, Munetaka; Umemoto, Tadahiro

1994-01-01

A new method of surface melting by using a high power yttrium aluminium garnet laser was developed. This method is applicable to a long distance and narrow space, because of the good accessibility of the laser beam through optical fibre.A desensitization of sensitized type 304 stainless steel pipe was demonstrated by using this technique. A melted layer of thickness approximately 200μm had a very finite solidification structure, which contained approximately 1.5% δ-ferrite. The average chemical composition of this layer was almost the same as that of type 304 stainless steel, and a band of 300μm thickness under the melted layer underwent solution heat treatment (SHT).As a result of such surface melting, the melted layer exhibited superior resistance to intergranular stress corrosion cracking (IGSCC). Since the SHT layer is highly resistant to IGSCC generally, it may be possible to improve the IGSCC resistance of base metal to a comparatively deep extent (500μm from the surface) by this technique. ((orig.))

Surface melting technique of small diameter stainless steel pipe by means of yttrium aluminium garnet laser

Energy Technology Data Exchange (ETDEWEB)

Katahira, Fujito (Ishikawajima-Harima Heavy Industries Co. Ltd., 1 Shin-Nakahara-Cho, Isogo-Ku, Yokohama 235 (Japan)); Hirano, Kenji (Ishikawajima-Harima Heavy Industries Co. Ltd., 1 Shin-Nakahara-Cho, Isogo-Ku, Yokohama 235 (Japan)); Tanaka, Yasuhiro (Ishikawajima-Harima Heavy Industries Co. Ltd., 1 Shin-Nakahara-Cho, Isogo-Ku, Yokohama 235 (Japan)); Yoshida, Kazuo (Ishikawajima-Harima Heavy Industries Co. Ltd., 1 Shin-Nakahara-Cho, Isogo-Ku, Yokohama 235 (Japan)); Kuribayashi, Munetaka (Ishikawajima-Harima Heavy Industries Co. Ltd., 1 Shin-Nakahara-Cho, Isogo-Ku, Yokohama 235 (Japan)); Umemoto, Tadahiro (Ishikawajima-Harima Heavy Industries Co. Ltd., 1 Shin-Nakahara-Cho, Isogo-Ku, Yokohama 235 (Japan))

1994-12-01

A new method of surface melting by using a high power yttrium aluminium garnet laser was developed. This method is applicable to a long distance and narrow space, because of the good accessibility of the laser beam through optical fibre.A desensitization of sensitized type 304 stainless steel pipe was demonstrated by using this technique. A melted layer of thickness approximately 200[mu]m had a very finite solidification structure, which contained approximately 1.5% [delta]-ferrite. The average chemical composition of this layer was almost the same as that of type 304 stainless steel, and a band of 300[mu]m thickness under the melted layer underwent solution heat treatment (SHT).As a result of such surface melting, the melted layer exhibited superior resistance to intergranular stress corrosion cracking (IGSCC). Since the SHT layer is highly resistant to IGSCC generally, it may be possible to improve the IGSCC resistance of base metal to a comparatively deep extent (500[mu]m from the surface) by this technique. ((orig.))

Method of handling of scrap lead from lead-acid batteries

Energy Technology Data Exchange (ETDEWEB)

Sytschev, A P; Kim, G V; Larin, V F; Sidorova, G D; Vicharev, I G; Kuur, V P; Achmetov, R S; Moiseev, G L; Maslov, V I; Kabatschek, V G

1979-12-13

Scrap lead and the casings of accumulators are mined and molten together in oxidixing atmosphere at a temperature of 1300 to 1500/sup 0/C. The lead oxide contained in the melt is then reduced to blue lead. Due to the combustion of the accumulator casings consisting of organic substances the fuel consumption in the melting process is reduced in accordance. The oxidizing atmosphere in the melting process is produced by use of air or oxygen.

Advanced methods for incineration of solid, burnable LLW and melting for recycling of scrap metals

International Nuclear Information System (INIS)

Krause, G.; Lorenzen, J.; Lindberg, M.; Olsson, L.; Wirendal, B.

2003-01-01

Radioactive contaminated waste is a great cost factor for nuclear power plants and other nuclear industry. On the deregulated electricity market the price on produced kWh is an important competition tool. Therefore the waste minimisation and volume reduction has given highest priority by many power producers in the process to achieve savings and hence low production cost. Studsvik RadWaste AB in Nykoeping, Sweden, is a company specialised in volume reduction of LLW, as solid combustible waste and as scrap metal for melting and recycling. The treatment facility in Sweden offers this kind of services - together with segmentation and decontamination when necessary - for several customers from Europe, Japan and USA. In addition to these treatment services a whole spectrum of services like transportation, measurement and safeguard, site assistance, industrial cleaning and decontamination in connection with demolition at site is offered from the Studsvik company. (orig.)

PRODUCTION OF ELECTROTECHNICAL WIRE OF SCRAP AND COPPER WASTES

Directory of Open Access Journals (Sweden)

I. P. Volchok

2006-01-01

Full Text Available Chemical composition, structure and properties of copper upon base steps of wire production technology (melting of anode copper with using of scrap and waste, electrolitical refining, producing of rod by continuous casting, manufacture of electrotechnical wire and fibres is described.

Melting of contaminated steel scrap from the dismantling of the CO2 systems of gas cooled, graphite moderated nuclear reactors

International Nuclear Information System (INIS)

Feaugas, J.; Jeanjacques, M.; Peulve, J.

1994-01-01

G2 and G3 are the natural Uranium cooled reactors Graphite/Gas. The two reactors were designed for both plutonium and electricity production (45 MWe). The dismantling of the reactors at stage 2 has produced more than 4 000 tonnes of contaminated scrap. Because of their large mass and low residual contamination level, the French Atomic Energy Commission (CEA) considered various possibilities for the processing of these metallic products in order to reduce the volume of waste going to be stored. After different studies and tests of several processes and the evaluation of their results, the choice to melt the dismantled pipeworks was taken. It was decided to build the Nuclear Steel Melting Facility known as INFANTE, in cooperation with a steelmaker (AHL). The realization time schedule for the INFANTE lasted 20 months. It included studies, construction and the licensing procedure. (authors). 2 tabs., 3 figs

Advanced technologies for decontamination and conversion of scrap metals

International Nuclear Information System (INIS)

Muth, T.R.; Moore, J.; Olson, D.; Mishra, B.

1994-01-01

Recycle of radioactive scrap metals (RSM) from decommissioning of DOE uranium enrichment and nuclear weapons manufacturing facilities is mandatory to recapture the value of these metals and avoid the high cost of disposal by burial. The scrap metals conversion project detailed below focuses on the contaminated nickel associated with the gaseous diffusion plants. Stainless steel can be produced in MSC's vacuum induction melting process (VIM) to the S30400 specification using nickel as an alloy constituent. Further the case alloy can be rolled in MSC's rolling mill to the mechanical property specification for S30400 demonstrating the capability to manufacture the contaminated nickel into valuable end products at a facility licensed to handle radioactive materials. Bulk removal of Technetium from scrap nickel is theoretically possible in a reasonable length of time with the high calcium fluoride flux, however the need for the high temperature creates a practical problem due to flux volatility. Bulk decontamination is possible and perhaps more desirable if nickel is alloyed with copper to lower the melting point of the alloy allowing the use of the high calcium fluoride flux. Slag decontamination processes have been suggested which have been proven technically viable at the Colorado School of Mines

Emerging melt quality control solution technologies for aluminium melt

Directory of Open Access Journals (Sweden)

Arturo Pascual, Jr

2009-11-01

Full Text Available The newly developed “MTS 1500” Melt Treatment System is performing the specifi cally required melt treatment operations like degassing, cleaning, modification and/or grain refinement by an automated process in one step and at the same location. This linked process is saving time, energy and metal losses allowing - by automated dosage of the melt treatment agents - the production of a consistent melt quality batch after batch. By linking the MTS Metal Treatment System with sensors operating on-line in the melt, i.e., with a hydrogen sensor “Alspek H”, a fully automated control of parts of the process chain like degassing is possible. This technology does guarantee a pre-specifi ed and documented melt quality in each melt treatment batch. Furthermore, to ensure that castings are consistent and predictable there is a growing realization that critical parameters such as metal cleanliness must be measured prior to casting. There exists accepted methods for measuring the cleanliness of an aluminum melt but these can be both slow and costly. A simple, rapid and meaningful method of measuring and bench marking the cleanliness of an aluminum melt has been developed to offer the foundry a practical method of measuring melt cleanliness. This paper shows the structure and performance of the integrated MTS melt treatment process and documents achieved melt quality standards after degassing, cleaning, modifi cation and grain refi nement operations under real foundry conditions. It also provides an insight on a melt cleanliness measuring device “Alspek MQ” to provide foundry men better tools in meeting the increasing quality and tighter specifi cation demand from the industry.

High Purity Tungsten Spherical Particle Preparation From WC-Co Spent Hard Scrap

Directory of Open Access Journals (Sweden)

Han Chulwoong

2015-06-01

Full Text Available Tungsten carbide-cobalt hard metal scrap was recycled to obtain high purity spherical tungsten powder by a combined hydrometallurgy and physical metallurgy pathway. Selective leaching of tungsten element from hard metal scrap occurs at solid / liquid interface and therefore enlargement of effective surface area is advantageous. Linear oxidation behavior of Tungsten carbide-cobalt and the oxidized scrap is friable to be pulverized by milling process. In this regard, isothermally oxidized Tungsten carbide-cobalt hard metal scrap was mechanically broken into particles and then tungsten trioxide particle was recovered by hydrometallurgical method. Recovered tungsten trioxide was reduced to tungsten particle in a hydrogen environment. After that, tungsten particle was melted and solidified to make a spherical one by RF (Ratio Frequency thermal plasma process. Well spherical tungsten micro-particle was successfully obtained from spent scrap. In addition to the morphological change, thermal plasma process showed an advantage for the purification of feedstock particle.

A regionally-linked, dynamic material flow modelling tool for rolled, extruded and cast aluminium products

DEFF Research Database (Denmark)

Bertram, M.; Ramkumar, S.; Rechberger, H.

2017-01-01

A global aluminium flow modelling tool, comprising nine trade linked regions, namely China, Europe, Japan, Middle East, North America, Other Asia, Other Producing Countries, South America and Rest of World, has been developed. The purpose of the Microsoft Excel-based tool is the quantification...... of regional stocks and flows of rolled, extruded and casting alloys across space and over time, giving the industry the ability to evaluate the potential to recycle aluminium scrap most efficiently. The International Aluminium Institute will update the tool annually and publish a visualisation of results...

Lead scrap processing in rotary furnaces: a review

Energy Technology Data Exchange (ETDEWEB)

Rousseau, M

1987-01-01

Formerly, the lead scrap had been processed mainly in reverberatory and shaft furnaces or, even, in rotary furnaces (R.F.). The direct smelting of battery scrap entrains an expensive pollution control and high operating costs because of slag recirculation, coke consumption, losses in slag and matte. Nowadays, mechanized battery wrecking plants allow selective separation of casings and separators from metallic Pb (grids, poles, solders) as well as lead in non-metallic form (PbSO/sub 4/, PbO, PbO/sub 2/, contaminated with some Sb) frequently called paste. Because of their high performance and flexibility in metallurgical processing (melting, reducing, oxidizing and selective pouring) the R.F. supersedes the reverberatory furnace worldwide.

Radioactive scrap metal decontamination technology assessment report

International Nuclear Information System (INIS)

Buckentin, J.M.; Damkroger, B.K.; Schlienger, M.E.

1996-04-01

Within the DOE complex there exists a tremendous quantity of radioactive scrap metal. As an example, it is estimated that within the gaseous diffusion plants there exists in excess of 700,000 tons of contaminated stainless steel. At present, valuable material is being disposed of when it could be converted into a high quality product. Liquid metal processing represents a true recycling opportunity for this material. By applying the primary production processes towards the material's decontamination and re-use, the value of the strategic resource is maintained while drastically reducing the volume of material in need of burial. Potential processes for the liquid metal decontamination of radioactively contaminated metal are discussed and contrasted. Opportunities and technology development issues are identified and discussed. The processes compared are: surface decontamination; size reduction, packaging and burial; melting technologies; electric arc melting; plasma arc centrifugal treatment; air induction melting; vacuum induction melting; and vacuum induction melting and electroslag remelting

Mercury-impacted scrap metal: Source and nature of the mercury.

Science.gov (United States)

Finster, Molly E; Raymond, Michelle R; Scofield, Marcienne A; Smith, Karen P

2015-09-15

The reuse and recycling of industrial solid wastes such as scrap metal is supported and encouraged both internationally and domestically, especially when such wastes can be used as substitutes for raw material. However, scrap metal processing facilities, such as mini-mills, have been identified as a source of mercury (Hg) emissions in the United States. This research aims to better define some of the key issues related to the source and nature of mercury in the scrap metal waste stream. Overall, it is difficult to pinpoint the key mercury sources feeding into scrap metal recycling facilities, quantify their associated mercury concentrations, or determine which chemical forms are most significant. Potential sources of mercury in scrap metal include mercury switches from discarded vehicles, electronic-based scrap from household appliances and related industrial systems, and Hg-impacted scrap metal from the oil and gas industry. The form of mercury associated with scrap metal varies and depends on the source type. The specific amount of mercury that can be adsorbed and retained by steel appears to be a function of both metallurgical and environmental factors. In general, the longer the steel is in contact with a fluid or condensate that contains measurable concentrations of elemental mercury, the greater the potential for mercury accumulation in that steel. Most mercury compounds are thermally unstable at elevated temperatures (i.e., above 350 °C). As such, the mercury associated with impacted scrap is expected to be volatilized out of the metal when it is heated during processing (e.g., shredding or torch cutting) or melted in a furnace. This release of fugitive gas (Hg vapor) and particulates, as well as Hg-impacted bag-house dust and control filters, could potentially pose an occupational exposure risk to workers at a scrap metal processing facility. Thus, identifying and characterizing the key sources of Hg-impacted scrap, and understanding the nature and extent

Utilization of metal scrap for the production of waste drums for ultimate disposal

International Nuclear Information System (INIS)

Janberg, K.; Rittscher, D.

1988-01-01

The contribution reviews the history of development of the techniques for treatment of decommissioning scrap from the beginning of the 1980's onwards (decommissioning of the Niederaichbach and Gundremmingen nuclear power stations), together with the radiological measuring methods required for regulatory purposes. The advantages of the recycling of the metal scrap by means of melting, and of materials utilization for production of waste containers for ultimate storage are discussed together with product quality assurance criteria. (RB) [de

Scrap is no crap

DEFF Research Database (Denmark)

Wenzel, Henrik

2009-01-01

Scrap is good business for the environment. When we recycle metal - meaning to collect, sort and melt it down - we emit much less CO2 than when we extract metal from the ground. The environmental benefit applies to all metals and is gained every time we recycle them. That is a positive message in...... in a world where we search for methods to reduce our CO2 emission. And the environmental potential is big: There are no upper limits for how many times we can recycle metals, which makes recycling an important part of the fight against global warming....

Influence of initial microstructure of aluminium alloy charge after its melting on the hard metal inherited structure

Directory of Open Access Journals (Sweden)

Г. О. Іванов

2016-07-01

Full Text Available Metal properties heredity in the chain- initial hard state > liquid state > final solidified state has always been interesting for metallurgists. It is known that after the primary melting of charge there occurs microheterogenеous non-equilibrium melt with crystal-like groups of atoms and disordered area in it. With increase in temperature the melt approaches the equilibrium microhomogeneous state. The aim of this work is to study the charge microstructure influence on melt fluidity in the light of quasi-crystal model of liquid structure. Influence of isothermal heating on fluidity of aluminium melt, smelted from fine-grained and coarse-grained charge has been investigated. It has been stated that for coarse-grained metal additional melting of crystallization «genes» takes place in 1,4-quick time, as compared to fine-grained. The coefficients of exponential function for our experimental data have been calculated. It has been stated that the exponent depends on the charge microstructure, and multiplier depends on the soaking temperature. On the basis of A. Einstein equation for the calculation of liquid viscosity from the known fraction of admixtures and clean liquid viscosity an analogical equation for fluidity and calculation of quasi-crystals volume share in the melt have been derived. It has been found that the charge grain size affects the speed of quasi-crystals additional melting in the melt. The reference amount of quasi-crystals at the initial moment of large- and fine-grained charge melting has been calculated from our metallographic, experimental and estimated data

Comparison of corrosion behaviour of friction stir processed and laser melted AA 2219 aluminium alloy

International Nuclear Information System (INIS)

Surekha, K.; Murty, B.S.; Prasad Rao, K.

2011-01-01

Highlights: → Poor corrosion resistance of AA 2219 can be improved by surface treatments. → FSP and LM leads to dissolution of second phase particles. → No literature available on comparison of corrosion behaviour after FSP and LM. → The study implies FSP is as good as LM in improving the corrosion resistance of AA 2219. -- Abstract: Dissolution of second phase particles (CuAl 2 ) present in AA 2219 aluminium improves the corrosion resistance of the alloy. Two surface treatment techniques, viz., solid state friction stir processing and fusion based laser melting lead to the reduction in CuAl 2 content and the effect of these processes on the corrosion behaviour of the alloy is compared in this study. Potentiodynamic polarization and electrochemical impedance spectroscopy tests were carried out to compare corrosion behaviour. The corrosion resistance achieved by friction stir processing is comparable to that obtained by the laser melting technique.

Radioactivity in the scrap recycling process: Radiation protection aspects and experimental monitoring problems

International Nuclear Information System (INIS)

Sacco, D.; Ruggeri, F.; Bindi, G.; Bonanni, A.; Casciardi, S.; Delia, R.; Loppa, A.; Rossi, P.; Venturini, L.

1996-01-01

The steel scrap recycling by steel mill is increasing moved by profits and by purpose of protection of environmental resources. Besides the use of radioactive sources in several fields (medical, industrial and in scientific researches) on one hand, and the disposal of made radioactive materials from nuclear reactors on the other one, makes the likelihood no more negligible that some radionuclides could be found, accidental y or fraudulently, in steel recycling scrap. Radiation protection problems for surveillance both employees in the production cycle and of people and environment in general arose. First of all, we characterize different type of radioactive materials that can found in scraps, pointing out the potential hazards from exposure of workers and people and from environmental contamination, related to physical and chemical specifications of the involved radionuclides. Some suitable monitoring equipment for scrap recycling facilities are discussed, related to the different step of production cycle (transport, storage, manipulation and melting). At last experimental data, taken in some periods of the monitoring campaign made at the Italian border on imported scraps, are presented. (author)

Aluminium Electroplating on Steel from a Fused Bromide Electrolyte

Energy Technology Data Exchange (ETDEWEB)

Prabhat Tripathy; Laura Wurth; Eric Dufek; Toni Y. Gutknecht; Natalie Gese; Paula Hahn; Steven Frank; Guy Fredrickson; J Stephen Herring

2014-08-01

A quaternary bromide bath (LiBr-KBr-CsBr-AlBr3) was used to electro-coat aluminium on steel substrates. The electrolyte was prepared by the addition of AlBr3 into the eutectic LiBr-KBr-CsBr melt. A smooth, thick, adherent and shiny aluminium coating could be obtained with 80 wt.% AlBr3 in the ternary melt. The SEM photographs of the coated surfaces suggest the formation of thick and dense coatings with good aluminium coverage. Both salt immersion and open circuit potential measurement suggest that the coatings did display good corrosion-resistance behavior. Annealing of the coated surfaces, prior to corrosion tests, suggested the robustness of the metallic aluminium coating in preventing the corrosion of the steel surfaces. Studies also indicated that the quaternary bromide plating bath can potentially provide a better aluminium coating on both ferrous and non-ferrous metals, including complex surfaces/geometries.

Energy Saving Melting and Revert Reduction Technology (E-SMARRT): Melting Efficiency Improvement

Energy Technology Data Exchange (ETDEWEB)

Principal Investigator Kent Peaslee; Co-PI’s: Von Richards, Jeffrey Smith

2012-07-31

Steel foundries melt recycled scrap in electric furnaces and typically consume 35-100% excess energy from the theoretical energy requirement required to pour metal castings. This excess melting energy is multiplied by yield losses during casting and finishing operations resulting in the embodied energy in a cast product typically being three to six times the theoretical energy requirement. The purpose of this research project was to study steel foundry melting operations to understand energy use and requirements for casting operations, define variations in energy consumption, determine technologies and practices that are successful in reducing melting energy and develop new melting techniques and tools to improve the energy efficiency of melting in steel foundry operations.

Cancer risk among workers of a secondary aluminium smelter.

Science.gov (United States)

Maltseva, A; Serra, C; Kogevinas, M

2016-07-01

Cancer risk in secondary aluminium production is not well described. Workers in this industry are exposed to potentially carcinogenic agents from secondary smelters that reprocess aluminium scrap. To evaluate cancer risk in workers in a secondary aluminium plant in Spain. Retrospective cohort study of male workers employed at an aluminium secondary smelter (1960-92). Exposure histories and vital status through 2011 were obtained through personal interviews and hospital records, respectively. Standardized mortality (SMRs) and incidence ratios (SIRs) were calculated. The study group consisted of 98 workers. We found increased incidence and mortality from bladder cancer [SIR = 2.85, 95% confidence interval (CI) 1.23-5.62; SMR = 5.90, 95% CI 1.58-15.11]. Increased incidence was also observed for prostate cancer and all other cancers but neither were statistically significant. No increased risk was observed for lung cancer. Results of this study suggest that work at secondary aluminium smelters is associated with bladder cancer risk. Identification of occupational carcinogens in this industry is needed. © The Author 2016. Published by Oxford University Press on behalf of the Society of Occupational Medicine. All rights reserved. For Permissions, please email: journals.permissions@oup.com.

Detection of radioactivity in scrap in Germany

International Nuclear Information System (INIS)

Kugeler, E.; Thierfeldt, S.; Sefzig, R.; Weimer, G.

1999-01-01

Although Germany's scrap export exceeds the import, the imports of scrap amount to more than one million Mg per year. Radioactivity has been found mainly in imported scrap in Germany. This radioactivity can consist of surface contamination in scrap e.g. from the oil and gas industry, nuclear and other technical applications or of radiation sources, e.g. from medical or technical irradiation devices where the source has not been removed prior to scrapping. Fortunately really large sources have been involved in only very few occasions. More serious incidents have, however, been reported from other countries. Today, measurement facilities have been installed at the entrances to virtually all German foundries and larger scrap yards. These measurement facilities allow the swift measurement of whole lorry or freight car loads. The lower limit of detection is for some devices as low as ca. 5 nSv/h (dose rate increase above background at the detector) which is achieved by very advanced hardware and software. Additionally, simplified dose rate measurements are performed by German customs officials at the eastern borders for scrap loads to be imported into Germany. When activity is detected in a load, several options exist, like e.g.: (i) sending the scrap back to the sender; (ii) allowing the whole load to be melted down; (iii) careful unloading and separating the load with the aim of localizing and removing the contamination. This paper analyses these various options after detection, discusses the role of the competent authorities and evaluates the possible radiological consequences. Realistic dose calculations show that it is possible that a person may receive doses of several mSv or even 10 mSv if precautionary measures are neglected or if a larger source is not detected at all. This paper further addresses which types and amounts of radioactivity may be detected and which conclusions can be drawn from the dose rate at the detector. The continuous increase in the number

Economic aspects of recycling U.S. Department of Energy radioactive scrap metal

International Nuclear Information System (INIS)

Harrop, J.; Numark, N.; MacKinney, J.

1995-01-01

The U.S. Department of Energy (DOE) has substantial quantities of scrap metal contaminated with low-levels of radioactivity. What is more important, current DOE Decommissioning and Dismantlement (D and D) plans will generate even more radioactive scrap metal. Disposition of this radioactive scrap metal could result in substantial costs to the DOE, but if certain options are exercised, could result in an economic gain. This paper outlines five basic options the DOE could follow for disposition of its radioactive scrap metal, and then examines the economic consequences of each option. A cost-benefit analysis was used to evaluate each of the five options. Real costs, derived from DOE studies and private industry, formed the basis for all analysis. These include transportation, packaging, processing (melt-refining) prices charged by industry, and burial fees and scrap metal storage facility operating and surveillance costs faced by the DOE. Other potential costs, such as the avoided costs of mining, and other less-well defined factors are assumed imbedded in the prices charged by industry for processing radioactive scrap metal. The results of this analysis show that burial cost is the most significant factor to consider in deciding which RSM disposition option to pursue. Moderate variations in burial costs can dramatically change the outcome of the cost-benefit analysis. (author)

Demonstration test on manufacturing 200 l drum inner shielding material for recycling of reactor operating metal scrap

International Nuclear Information System (INIS)

Umemura, A.; Kimura, K.; Ueno, H.

1993-01-01

Low-level reactor wastes should be safely recycled considering those resource values, the reduction of waste disposal volume and environmental effects. The reasonable recycling system of reactor operating metal scrap has been studied and it was concluded that the 200 liter drum inner shielding material is a very promising product for recycling within the nuclear industry. The drum inner shielding material does not require high quality and so it is expected to be easily manufactured by melting and casting from roughly sorted scrap metals. This means that the economical scrap metal recycling system can be achieved by introducing it. Furthermore its use will ensure safety because of being contained in a drum. In order to realize this recycling system with the drum inner shielding material, the demonstration test program is being conducted. The construction of the test facility, which consists of a melting and refining furnace, a casting apparatus, a machining apparatus etc., was finishing in September, 1992

Investigation of Selective Laser Melting Surface Alloyed Aluminium Metal Matrix Dispersive Reinforced Layers

Science.gov (United States)

Kamburov, V. V.; Dimitrova, R. B.; Kandeva, M. K.; Sofronov, Y. P.

2018-01-01

The aim of the paper is to investigate the improvement of mechanical properties and in particular wear resistance of laser surface alloyed dispersive reinforced thin layers produced by selective laser melting (SLM) technology. The wear resistance investigation of aluminium matrix composite layers in the conditions of dry friction surface with abrasive particles and nanoindentation tests were carried out. The process parameters (as scan speed) and their impact on the wear resistant layers have been evaluated. The alloyed layers containing metalized SiC particles were studied by Optical and Scanning Electron Microscopy (SEM) and Energy Dispersive X-ray microanalysis (EDX). The obtained experimental results of the laser alloyed thin layers show significant development of their wear resistance and nanohardness due to the incorporated reinforced phase of electroless nickel coated SiC particles.

Aluminium recovery from waste incineration bottom ash, and its oxidation level.

Science.gov (United States)

Biganzoli, Laura; Grosso, Mario

2013-09-01

The recovery of aluminium (Al) scraps from waste incineration bottom ash is becoming a common practice in waste management. However, during the incineration process, Al in the waste undergoes oxidation processes that reduce its recycling potential. This article investigates the behaviour of Al scraps in the furnace of two selected grate-fired waste-to-energy plants and the amount recoverable from the bottom ash. About 21-23% of the Al fed to the furnace with the residual waste was recovered and potentially recycled from the bottom ash. Out of this amount, 76-87% was found in the bottom ash fraction above 5 mm and thus can be recovered with standard eddy current separation technology. These values depend on the characteristics and the mechanical strength of the Al items in the residual waste. Considering Al packaging materials, about 81% of the Al in cans can be recovered from the bottom ash as an ingot, but this amount decreases to 51% for trays, 27% for a mix of aluminium and poly-laminated foils and 47% for paper-laminated foils. This shows that the recovery of Al from the incineration residues increases proportionally to the thickness of the packaging.

Characterization of aluminium alloys rapidly solidified

International Nuclear Information System (INIS)

Monteiro, W.A.

1988-01-01

This paper discussed the investigation of the microstructural and mechanical properties of the aluminium alloys (3003; 7050; Al-9% Mg) rapidly solidified by melt spinning process (cooling rate 10 4 - 10 6 K/s). The rapidly solidification process of the studied aluminium alloys brought a microcrystallinity, a minimum presence of coarse precipitation and, also, better mechanical properties of them comparing to the same alloys using ingot process. (author) [pt

Control and Management of Radioactive Material Inadvertently Incorporated into Scrap Metal. Proceedings of an International Conference

International Nuclear Information System (INIS)

2011-01-01

Radioactive substances can become associated with scrap metal in various ways and if not discovered they can be incorporated into steel and non-ferrous metals through the melting process. This can cause health hazards as well as environmental concerns and there can be serious commercial implications. Numerous incidents have occurred in recent years involving the discovery of radioactive substances in scrap metal and, in some cases, in metal from the melting process. These incidents have proved to be very costly in relation to the recovery and cleanup operations required but also in terms of the potential loss of confidence of the industry in scrap metal as a resource. This has led the scrap metal industry to seek ways of managing the problem. In most countries, shipments of scrap metal are monitored but at different points in the distribution chain and to different extents and efficiencies. As yet, only limited efforts towards unifying and harmonizing monitoring strategies and methods in the context of scrap metal have been made at the international level. The Conference was organized into five sessions: the global perspective, national policies and strategies, compliance with radiological criteria, management of incidents with contaminated scrap metal, and improving confidence and protecting the interests of stakeholders. The aim of the first session was to present the views and perspectives of the different organizations concerned with radioactive material in scrap metal, scrap metal recycling, steel making, radiation source security and safety and international trade and economics. The second session covered some of the national policies and strategies being used to address the control of radioactive material that has been inadvertently incorporated into scrap metal were presented. In addition to the oral presentations, contributions describing the situation in many countries of the world in the form of posters were displayed. The many posters reporting national

Control and Management of Radioactive Material Inadvertently Incorporated into Scrap Metal. Proceedings of an International Conference

Energy Technology Data Exchange (ETDEWEB)

NONE

2011-07-15

Radioactive substances can become associated with scrap metal in various ways and if not discovered they can be incorporated into steel and non-ferrous metals through the melting process. This can cause health hazards as well as environmental concerns and there can be serious commercial implications. Numerous incidents have occurred in recent years involving the discovery of radioactive substances in scrap metal and, in some cases, in metal from the melting process. These incidents have proved to be very costly in relation to the recovery and cleanup operations required but also in terms of the potential loss of confidence of the industry in scrap metal as a resource. This has led the scrap metal industry to seek ways of managing the problem. In most countries, shipments of scrap metal are monitored but at different points in the distribution chain and to different extents and efficiencies. As yet, only limited efforts towards unifying and harmonizing monitoring strategies and methods in the context of scrap metal have been made at the international level. The Conference was organized into five sessions: the global perspective, national policies and strategies, compliance with radiological criteria, management of incidents with contaminated scrap metal, and improving confidence and protecting the interests of stakeholders. The aim of the first session was to present the views and perspectives of the different organizations concerned with radioactive material in scrap metal, scrap metal recycling, steel making, radiation source security and safety and international trade and economics. The second session covered some of the national policies and strategies being used to address the control of radioactive material that has been inadvertently incorporated into scrap metal were presented. In addition to the oral presentations, contributions describing the situation in many countries of the world in the form of posters were displayed. The many posters reporting national

The Hamlet dilemma for aluminium cans in the circular economy: to be or not to be in a closed loop?

DEFF Research Database (Denmark)

Niero, Monia; Hoffmeyer, Simon B.; Langen, Håkon

2015-01-01

In the context of circular economy the focus is not only on recycling from a quantitative point of view, but also on improving the quality of materials. We considered the case of aluminium cans, and quantified the influence of alloying elements on the overall environmental performances of alumini...... the use of UBC scraps. This suggests that in a circular economy context for aluminium cans it is better to be in a closed loop....

Advanced Melting Technologies: Energy Saving Concepts and Opportunities for the Metal Casting Industry

Energy Technology Data Exchange (ETDEWEB)

none,

2005-11-01

The study examines current and emerging melting technologies and discusses their technical barriers to scale-up issues and research needed to advance these technologies, improving melting efficiency, lowering metal transfer heat loss, and reducing scrap.

Recycling and segregation of used aluminium beverage cans according to the residents of Silesia voivodship

Directory of Open Access Journals (Sweden)

Manuela Ingaldi

2017-10-01

Full Text Available Aluminium is one of raw materials that can be practically continuously recycled. Thanks to the proper sorting of aluminium scrap it is possible to produce precisely the same products that it was made before Selective waste collection and an extensive network of waste collection points have significant impact on the recovery level of used aluminium beverage cans. The purpose of the article was to analyse the results of surveys on aluminium segregation in Silesia voivodship. According to literature people are increasingly interested in environmental protection and what is happening with waste generated by them. But there is lack of information about people from different regions of Poland. From the research presented in the paper it can be concluded that people realize that used aluminium beverage cans become packaging waste which can be easily recycled so most of them segregate them in everyday life. This is the result of changes in the legislation on municipal waste and their segregation, as well as the element of environmental education.

Recycling of metals from metal containing industrial wastes by means of plasma

International Nuclear Information System (INIS)

Burkhard, R.

1995-01-01

Recovery of metals from complex mixed wastes is a challenging task of modern material and waste management strategies. Thermal methods are an important tool in this respect. Plasma turned out to be particularly useful for treatment of complex or toxic wastes and residuals. In order to study the recycling parameters and behaviour of different metal containing wastes at reasonable costs, two pilot plasma plants have been used and metal containing, industrial wastes like spent Raney-Nickel catalysts, copper and aluminium drosses, MMC's, scrap, and others were investigated. The heart of the plasma equipment used is the Rotating Hearth (PRH) with a central base orifice. The hearth of the furnace rotates with a speed which prevents the melt from dripping. For pouring, the rotational speed is lowered, which allows the melt to be dripped into a mould. The RIF2 is equipped with a transferred plasma torch which can be operated up to 200 kW. The furnace is equipped with a secondary combustion chamber (SCC). The gases leaving the SCC go through a quench/scrubber. A powerful fan maintains underpressure in the whole system. Waste and additives can be fed through a nitrogen-purged port batchwise or with a screw feeder. The main components of the waste material investigated are nickel and aluminium in Raney-Nickel. The goal to recycle it is to produce NiFe-alloys for further use in the steel industry, or even NiAl-alloy for new catalyst production by using aluminium scrap as reducing and alloying element respectively. Aluminium dross occurs as an unavoidable by-product of all aluminium melting operations. It consists of metallic aluminium, oxides, nitrides, and salts. The separation of the aluminium phase from the oxides is the main task for recycling the aluminium. The general result is: recovery of metals out of complex mixed waste by using plasma rotating hearth technology and appropriate furnace modifications is feasible and ecological-economically interesting. (author) 147

Effect of melting technique on grain size and heat resistance of the 12Kh1MF steel

International Nuclear Information System (INIS)

Lanskaya, K.A.; Kulikova, L.V.; Butneva, N.I.

1978-01-01

Investigated are the 12Kh1MF steel melted in open-hearth and arc furnaces (deoxidation by aluminium in 1.0 kg/t quantity) and then subjected to electroslag melting. The size of an austenitic grain depends on the residual contents of nitrogen and aluminium in steel. The open-hearth metal subjected to electroslag melting and containing a small quantity of nitrogen (0.006%) and aluminium (0.013%) has coarse austenitic grains and higher heat resistance compared to the steel melted in an arc furnace and also sub ected to electroslag melting. The nitride analysis of steel is carried out

PENGARUH VARIASI TEMPERATUR TUANG TERHADAP KETANGGUHAN IMPAK DAN STRUKTUR MIKRO PADA PENGECORAN ALUMINIUM

Directory of Open Access Journals (Sweden)

Mohammad Tofa Wijaya

2017-04-01

Full Text Available Tujuan penelitian ini adalah untuk menyelidiki pengaruh temperatur tuang terhadap ketangguhan impak dan struktur mikro hasil pengecoran paduan aluminium dengan menggunakan cetakan pasir. Bahan penelitian ini adalah paduan alumunium dari scrap aluminium, kemudian dilebur dan dituang ke dalam cetakan dengan variasi temperatur tuang dari 660 °C, 700 °C dan 740 °C. Pengujian impak dilakukan untuk mengetahui ketangguhan impak pada hasil coran dengan menggunakan alat uji impak Charpy (ASTM E 23-02a. Foto struktur mikro dilakukan dengan menggunakan mikroskop optik Nikon seri 661103. Hasil penelitian menunjukkan bahwa variasi temperatur tuang pada saat pengecoran berpengaruh terhadap nilai ketangguhan impak dan struktur mikro hasil coran. Dari tiga variasi temperatur tuang yang dilakukan, semakin tinggi temperatur tuang maka nilai ketangguhan impaknya juga semakin meningkat. Struktur mikro yang terbentuk dari  logam paduan aluminium coran secara umum memiliki bentuk struktur mikro berupa struktur dendrite.

Pretreatment and preheating of scrap. Tarkastelu koskien romun esikaesittely- ja esikuumennusmenetelmiae

Energy Technology Data Exchange (ETDEWEB)

Hooli, P.; Hanni, J. (Outokumpu Oy Tornion Tehtaat, Tornio (Finland))

1990-01-01

As a background for this study has been those demands for scrap treatments and transportation, which are coming with increasing production of melting shop of Outokumpu Oy's Tornio works and also problems caused by snow among productionrate. Different pretreatment-, transport-, and preheatingmethods and some alternatives has been studied to arrange those as a functioning complete. Also very exact plannings for some pretreatmentmethods has been made. From preheatingmethods some methods, which are concerned to be effective and possible in the future has been studied. In addition those parameters, which are involved to the effectivity of preheating process in melting shop of Outokumpu Oy's Tornio works has been examined.

Pretreatment and preheating of scrap; Tarkastelu koskien romun esikaesittely- ja esikuumennusmenetelmiae

Energy Technology Data Exchange (ETDEWEB)

Hooli, P.; Hanni, J. [Outokumpu Oy Tornion Tehtaat, Tornio (Finland)

1990-12-31

As a background for this study has been those demands for scrap treatments and transportation, which are coming with increasing production of melting shop of Outokumpu Oy`s Tornio works and also problems caused by snow among productionrate. Different pretreatment-, transport-, and preheatingmethods and some alternatives has been studied to arrange those as a functioning complete. Also very exact plannings for some pretreatmentmethods has been made. From preheatingmethods some methods, which are concerned to be effective and possible in the future has been studied. In addition those parameters, which are involved to the effectivity of preheating process in melting shop of Outokumpu Oy`s Tornio works has been examined.

German experience in recycling of ferrous metallic residues from nuclear decommissioning by melting

International Nuclear Information System (INIS)

Quade, U.; Kluth, Th.

2008-01-01

Due to the delay of commissioning of final depositories for nuclear waste on the one hand and the increasing amount of steel scrap resulting from operation and decommissioning of nuclear facilities on the other hand, recycling of ferrous metal scrap to packagings made of ductile cast iron becomes more and more economical. A pool of know-how from waste managers, radiation protection experts, metallurgists and foundry experts and their teamwork is required to run this recycling path successfully. Siempelkamp provides this combination of experience by operating a melting facility for slightly radioactive contaminated scrap as well as a foundry for manufacturing of ductile cast iron products for the nuclear industry, both licensed by the German Radiation Protection Ordinance. In 1989, the CARLA plant (Centrale Anlage zum Rezyklieren von leichtradioaktiven Abfollen) started operation. A medium frequency induction furnace with a capacity of 3,2 t is core of the plant. Tools for dismantling and cutting components to chargeable sizes are available. From the total of 23000 t of melted scrap, 12000 t have been recycled to the manufacturing of containers for transport and storage of medium- and high active waste and for shielding plates. Manufacture of the castings takes place in the Siempelkamp foundry located at the same site. 8000 t of melted scrap could be released for industrial recycling. Scrap metal which does not meet the metallurgical specification for cast iron, is converted into iron granules. Up to now more than 2000 t of iron granules have been recycled as additive for heavy concrete containers. This production is in cooperation with an external partner. With regard to the German situation, the cost for recycling is only half compared to high pressure compaction, long-term interim storage and final disposal. The advantage of recycling is approx. 90 % less volume compared to the volume resulting from other disposal paths. It can be concluded that the German

Microstructures of alloyed and dispersed hard particles in the aluminium surface

CSIR Research Space (South Africa)

Pityana, S

2010-03-01

Full Text Available Laser surface alloying of A1200 aluminium alloy was carried out using a 4.4 kW Nd:YAG laser. Powder mixtures of SiC and TiC hard particles were injected into the laser generated melt pool on the aluminium substrate using a commercial powder feeder...

Conditioning of high activity solid waste: fuel claddings and dissolution residues

International Nuclear Information System (INIS)

Anon.

1982-01-01

This chapter reports on experimental studies of embedding into matrix material, the melting and conversion of zircaloy, and waste properties and characterization. Methods are developed for embedding the waste scrap into a solid and resistant matrix material in order to confine the radioactivity and to prevent it from dispersion. The matrix materials investigated are lead alloys, ceramics and compacted graphite or aluminium powder. The treatment of fuel hulls by melting or chemical conversion is described. Cemented hulls are characterized and the pyrophoricity of zircaloy fines is investigated. Topics considered include the embedding of hulls into graphite and aluminium, the embedding of hulls and dissolution residues into alumino-ceramics, the solidification of alpha-bearing wastes into a ceramic matrix, and the conditioning of cladding waste by eutectoidic melting and by embedding in glass

Grain Refinement of Commercial EC Grade 1070 Aluminium Alloy for Electrical Application

OpenAIRE

Hassanabadi, Massoud

2015-01-01

The aluminium alloys for electrical conductivity applications are generally not grain refinedsince the addition of grain refiners drops the electrical conductivity by introducing impuritiesinto the melt. Non-grain refined aluminium may lead to bar fracture and cracks during themetalworking process. The present study focuses to find an optimum balance between the grain refiner addition andthe electrical conductivity of commercial EC grade 1070 aluminium alloy for electricalapplication. In orde...

Melting metal waste for volume reduction and decontamination

International Nuclear Information System (INIS)

Copeland, G.L.; Heshmatpour, B.; Heestand, R.L.

1980-01-01

Melt-slagging was investigated as a technique for volume reduction and decontamination of radioactively contaminated scrap metals. Experiments were conducted using several metals and slags in which the partitioning of the contaminant U or Pu to the slag was measured. Concentrations of U or Pu in the metal product of about 1 ppM were achieved for many metals. A volume reduction of 30:1 was achieved for a typical batch of mixed metal scrap. Additionally, the production of granular products was demonstrated with metal shot and crushed slag

Electron beam welding of aluminium components

International Nuclear Information System (INIS)

Maajid, Ali; Vadali, S.K.; Maury, D.K.

2015-01-01

Aluminium is one of the most widely used materials in industries like transportation, shipbuilding, manufacturing, aerospace, nuclear, etc. The challenges in joining of aluminium are distortion, cleanliness and quality. Main difficulties faced during fusion welding of aluminium components are removal of surface oxide layer, weld porosity, high heat input requirement, distortion, hot cracking, etc. Physical properties of aluminium such as its high thermal conductivity, high coefficient of thermal expansion, no change in colour at high temperature, large difference in the melting points of the metal and its oxide (∼ 1400 °C) compound the difficulties faced during welding. Gas Tungsten Arc Welding (GTAW), Gas Metal Arc Welding (GMAW), Plasma Arc Welding (PAW), etc are generally used in industries for fusion welding of aluminium alloys. However in case of thicker jobs the above processes are not suitable due to requirements of elaborate edge preparation, preheating of jobs, fixturing to prevent distortion, etc. Moreover, precise control over the heat input during welding and weld bead penetration is not possible with above processes. Further, if heat sensitive parts are located near the weld joint then high energy density beam welding process like Electron Beam Welding (EBW) is the best possible choice for aluminium welding.This paper discusses EB welding of aluminium components, typical geometry of components, selection/optimization of welding parameters, problems faced during standardization of welding and process parameters and their remedies etc.

Study of interaction of uranium, plutonium and rare earth fluorides with some metal oxides in fluoric salt melts

International Nuclear Information System (INIS)

Gorbunov, V.F.; Novoselov, G.P.; Ulanov, S.A.

1976-01-01

Interaction of plutonium, uranium, and rare-earth elements (REE) fluorides with aluminium and calcium oxides in melts of eutectic mixture LiF-NaF has been studied at 800 deg C by X-ray diffraction method. It has been shown that tetravalent uranium and plutonium are coprecipitated by oxides as a solid solution UO 2 -PuO 2 . Trivalent plutonium in fluorides melts in not precipitated in the presence of tetravalent uranium which can be used for their separation. REE are precipitated from a salt melt by calcium oxide and are not precipitated by aluminium oxide. Thus, aluminium oxide in a selective precipitator for uranium and plutonium in presence of REE. Addition of aluminium fluoride retains trivalent plutonium and REE in a salt melt in presence of Ca and Al oxides. The mechanism of interacting plutonium and REE trifluorides with metal oxides in fluoride melts has been considered

Testing of wet scrap recovery equipment for mixed oxide scrap reprocessing

International Nuclear Information System (INIS)

Demiter, J.A.; Klem, M.J.; Owen, T.J.

1984-08-01

The Wet Scrap Recovery (WSR) program was initiated at the Hanford Engineering Development Laboratory (HEDL) by Westinghouse Hanford Company in Richland, Washington to demonstrate fuel fabrication scrap recovery and reconversion to fuel grade oxide powder using the continuous coprecipitation-calcination (COPRECAL) conversion process. Advancements in process control equipment and instrumentation were also developed and demonstrated

The detection and assessment of radioactive parts in scrap - a technical and legal challenge

International Nuclear Information System (INIS)

Rieck, W.

1999-01-01

According to the requirements of the European steel industry, delivery of radioactive contaminated metallurgical scrap in excess of natural level has to be excluded. Therefore, in Germany alone, more than 100 high-sensitive gate monitors were installed during the last few years at steel mills and scrap handling facilities. This has resulted in not only tighter protection from an erroneous melting of radioactive sources but also in a great increase in number of reported findings than before. Aside from a small number of sealed sources, the majority of detections concern natural radioactive scale and contamination, mostly from fission and activation products as well as traces of nuclear fuel. Practical and legal problems regarding the application of the regulations on radioactivity protection are demonstrated and discussed. (author)

Property enhancement by grain refinement of zinc-aluminium foundry alloys

International Nuclear Information System (INIS)

Krajewski, W K; Piwowarski, G; Krajewski, P K; Greer, A L

2016-01-01

Development of cast alloys with good mechanical properties and involving less energy consumption during their melting is one of the key demands of today's industry. Zinc foundry alloys of high and medium Al content, i.e. Zn-(15-30) wt.% Al and Zn-(8-12) wt.% Al, can satisfy these requirements. The present paper summarizes the work [1-9] on improving properties of sand-cast ZnAl10 (Zn-10 wt.% Al) and ZnAl25 (Zn-25 wt. % Al) alloys by melt inoculation. Special attention was devoted to improving ductility, whilst preserving high damping properties at the same time. The composition and structural modification of medium- and high-aluminium zinc alloys influence their strength, tribological properties and structural stability. In a series of studies, Zn - (10-12) wt. % Al and Zn - (25-26) wt.% Al - (1-2.5) wt.% Cu alloys have been doped with different levels of added Ti. The melted alloys were inoculated with ZnTi-based refiners and it was observed that the dendritic structure is significantly finer already after addition of 50 - 100 ppm Ti to the melted alloys. The alloy's structure and mechanical properties have been studied using: SEM (scanning electron microscopy), LM (light microscopy), dilatometry, pin-on-disc wear, and tensile strength measurements. Grain refinement leads to significant improvement of ductility in the binary high-aluminium Zn-(25-27) Al alloys while in the medium-aluminium alloys the effect is rather weak. In the ternary alloys Zn-26Al-Cu, replacing a part of Cu with Ti allows dimensional changes to be reduced while preserving good tribological properties. Furthermore, the high initial damping properties were nearly entirely preserved after inoculation. The results obtained allow us to characterize grain refinement of the examined high-aluminium zinc alloys as a promising process leading to the improvement of their properties. At the same time, using low melting ZnTi-based master alloys makes it possible to avoid the excessive melt

Ferrous and common nonferrous metals industries and associated scrap metals: a review

International Nuclear Information System (INIS)

Mautz, E.W.

1975-11-01

Literature on the common metals industries, scrap metal relationships, and transportation aspects has been reviewed as background information in a study to determine the feasibility of a portable melting facility for radioactively contaminated metals. This report draws substantially on government-sponsored studies. Aluminum, copper, iron and steel, and nickel metal industries are discussed from the viewpoints of the general industry characteristics, primary metal production processes, and secondary metal processing aspects. 46 references, 10 tables

ORO scrap metal decontamination program

International Nuclear Information System (INIS)

Jugan, M.

1987-01-01

The Oak Ridge Operations Office (ORO) of the US Department of Energy (DOE) has approximately 80,000 tons of contaminated scrap metal at the Oak Ridge Gaseous Diffusion Plant in Oak Ridge, Tennessee; Paducah Gaseous Diffusion Plant in Paducah, Kentucky; Portsmouth Gaseous Diffusion Plant in Piketon, Ohio; and the Feed Materials Production Center in Fernald, Ohio. After unsuccessful in-house attempts to eliminate/recycle the contaminated metal, DOE is allowing private enterprise the opportunity to participate in this program. DOE is making this opportunity available under a two-phase approach, which is being supported by two separate and corresponding Request for Proposals. Phase I, which is nearing completion, is a demonstration phase to establish a group of companies that the DOE will consider qualified to eliminate the scrap at one or more sites. In Phase I, the companies decontaminated 25-50 tons of scrap to demonstrate capabilities to DOE and to gain the knowledge required to plan/bid on elimination of the scrap at one or more sites. Phase II will request proposals for elimination of the total scrap at one or more of the above noted sites. Multiple awards for Phase II are also anticipated. Companies participating in Phase II will be required to take title to the contaminated scrap and decontaminate/process the scrap for beneficial reuse. Radioactive wastes and metal that cannot be successfully decontaminated/processed will be returned to DOE

7 CFR 29.2277 - Leaf scrap.

Science.gov (United States)

2010-01-01

... 7 Agriculture 2 2010-01-01 2010-01-01 false Leaf scrap. 29.2277 Section 29.2277 Agriculture Regulations of the Department of Agriculture AGRICULTURAL MARKETING SERVICE (Standards, Inspections, Marketing... scrap. A byproduct of unstemmed tobacco. Leaf scrap results from handling unstemmed tobacco and consists...

32 CFR 644.522 - Clearance of military scrap.

Science.gov (United States)

2010-07-01

... 32 National Defense 4 2010-07-01 2010-07-01 true Clearance of military scrap. 644.522 Section 644... Excess Land and Improvements § 644.522 Clearance of military scrap. Military scrap can contain or be... destruction, by using command, of all military scrap and scrap metal from lands suitable for cultivation or...

7 CFR 29.3526 - Leaf scrap.

Science.gov (United States)

2010-01-01

... 7 Agriculture 2 2010-01-01 2010-01-01 false Leaf scrap. 29.3526 Section 29.3526 Agriculture Regulations of the Department of Agriculture AGRICULTURAL MARKETING SERVICE (Standards, Inspections, Marketing... Type 95) § 29.3526 Leaf scrap. A byproduct of unstemmed tobacco Leaf scrap results from handling...

7 CFR 29.3034 - Leaf scrap.

Science.gov (United States)

2010-01-01

... 7 Agriculture 2 2010-01-01 2010-01-01 false Leaf scrap. 29.3034 Section 29.3034 Agriculture Regulations of the Department of Agriculture AGRICULTURAL MARKETING SERVICE (Standards, Inspections, Marketing... Leaf scrap. A by-product of unstemmed tobacco. Leaf scrap results from handling unstemmed tobacco and...

7 CFR 29.6022 - Leaf scrap.

Science.gov (United States)

2010-01-01

... 7 Agriculture 2 2010-01-01 2010-01-01 false Leaf scrap. 29.6022 Section 29.6022 Agriculture Regulations of the Department of Agriculture AGRICULTURAL MARKETING SERVICE (Standards, Inspections, Marketing... INSPECTION Standards Definitions § 29.6022 Leaf scrap. A byproduct of unstemmed tobacco Leaf scrap results...

Consolidation of simulated nuclear metallic waste by vacuum coreless induction melting

International Nuclear Information System (INIS)

Montgomery, D.R.

1984-10-01

Vacuum coreless induction melting with bottom pouring has exceeded expectations for simplicity, reliability, and versatility when melting the zirconium and iron eutectic alloy. The melting tests have established that: the eutectic mixture of oxidized Zircaloy 4 hulls mixed with Type 316 stainless steel hulls can be melted at 41 kg/h at 40 kW with a power consumption of 1.03 kWh/kg and a melting temperature of 1260 0 C; the life of a graphite crucible can be expected to be longer by a factor of 4 than was previously projected; the bottom-pour water-cooled copper freeze plug was 100% reliable; a 24-in.-tall stainless steel canister with 1/4-in.-thick walls (6-in. inside diameter) was satisfactory in every respect; an ingot formed from 4 consecutive heats poured into a stainless steel canister appeared to be approx. 99% dense after sectioning; preplaced scrap in the canister can be encapsulated with molten metal to about 99% density; large pieces of Zircaloy 4 and stainless steel scrap can be melted, but have differing melting parameters; the pouring nozzle requires further development to prevent solidified drops from forming at the hole exit after a pour. It is recommended that a large-scale cold mock-up facility be established to refine and test a full-scale vacuum coreless induction melting system. Other options might include further scaled-down experiments to test other alloys and crucible materials under different atmospheric conditions (i.e., air melting). 1 reference, 18 figures, 1 table

Activities and Issues in Monitoring Scrap Metal Against Radioactive Sources

Energy Technology Data Exchange (ETDEWEB)

Chen, S.Y., E-mail: sychen@anl.gov [Argonne National Laboratory, Argonne, IL (United States)

2011-07-15

Over the past few decades, the global scrap metal industry has grown increasingly vigilant regarding radioactive contamination. Accidental melts of radioactive sources in some smelting facilities, in particular, have caused considerable damage and required recovery efforts costing tens of millions of dollars. In response, the industry has developed and deployed countermeasures. Increasingly expensive and sophisticated radiation monitoring devices have been implemented at key scrap entry points - ports and scrapyards. Recognition of the importance of such endeavors has led to a series of activities aimed at establishing organized and coordinated efforts among the interested parties. Recent concerns over the potential use of radioactive sources for radiological devices in terrorist acts have substantially heightened the need for national and international authorities to further control, intercept, and secure the sources that have escaped the regulatory domain. Enhanced collaboration by the government and industry could substantially improve the effectiveness of efforts at control; the 'Spanish Protocol' as developed by the Spanish metal industry and government regulators is a good example of such collaboration. (author)

Adhesive Bonding of Aluminium Alloy A5754 by Epoxy Resins

Directory of Open Access Journals (Sweden)

Ivan Michalec

2013-01-01

Full Text Available Joining thin sheets of aluminium and its alloys is a promising area in the field of joining materials. Nowadays, joining methods that do not melt the material itself are increasingly being utilised. This paper deals with adhesive bonding of aluminium alloy A5754 by two-component epoxy resins. Theresults show that joints bonded by Hysol 9466 have appropriate mechanical properties, but that joints bonded by Hysol 9492 have better thermal stability.

Wear and chemistry of zirconium-silicate, aluminium-silicate and zirconium-aluminium-silicate glasses in alkaline medium

International Nuclear Information System (INIS)

Rouse, C.G.; Lemos Guenaga, C.M. de

1984-01-01

A study of the chemical durability, in alkaline solutions, of zirconium silicate, aluminium silicate, zirconium/aluminium silicate glasses as a function of glass composition is carried out. The glasses were tested using standard DIN-52322 method, where the glass samples are prepared in small polished pieces and attacked for 3 hours in a 800 ml solution of 1N (NaOH + NA 2 CO 3 ) at 97 0 C. The results show that the presence of ZrO 2 in the glass composition increases its chemical durability to alkaline attack. Glasses of the aluminium/zirconium silicate series were melted with and without TiO 2 . It was shown experimentally that for this series of glasses, the presence of both TiO 2 and ZrO 2 gave better chemical durability results. However, the best overall results were obtained from the simpler zirconium silicate glasses, where it was possible to make glasses with higher values of ZrO 2 . (Author) [pt

Development and licensing of a melting plant for Chernobyl scrap

International Nuclear Information System (INIS)

Sappok, M.; Zunk, H.; Fashevsky, K.A.

1998-01-01

One decade after the accident at unit 4 of the Chernobyl nuclear power station, a melting plant for radioactively contaminated metallic materials, the so-called SURF facility, is being planned and licensed for erection in the direct neighbourhood of the NPP area. Main goal is the recycling of the material largely decontaminated by the melting process, by means of manufacturing of casks and containers for waste disposal and of shielding equipment. The melting plant will be part of the Ukrainian waste handling centre (CPPRO). The technology is based on the long-term experience gained at Siempelkamp's CARLA plant in Krefeld. Within 1995 and 1996 the licensing conditions were defined, the licensing documents prepared and the formal procedure initiated. The complex is scheduled to start operation in 2001, in case the necessary financing is allocated. To this end the proposed site of the facility has undergone the state assessment. The technical documentation for construction is at the stage of development. (author)

Research into the melting/refining of contaminated steel scrap arising in the dismantling of nuclear installations

International Nuclear Information System (INIS)

Harvey, D.S.

1990-01-01

The main part of this report is concerned with the steel-making behaviour of various radioisotopes encountered in steel from decommissioning of nuclear installations (e.g. cobalt 60, caesium 134 and europium 154). Under a wide range of conditions cobalt is largely absorbed by the steel, europium is absorbed by the slag, whereas caesium may be largely volatized, or largely absorbed by the slag. Radiation exposures which might occur during a large-scale recycling operation, during routine operations and accidents would not be significant according to published criteria in the UK. The second part of the report concerns the detection of radioactive materials which may be accidentally delivered to steelworks in scrap steel and used in steel-making. Detectors have been developed which would indicate the presence of radioactivity in scrap. A survey of the steelworks revealed areas where detection might be performed. Experiments have shown that a gamma ray detector of large volume could provide useful sensitivity of detection

Leachability of heavy metals from scrap dirt sampled at two scrap iron and metal recycling facilities

DEFF Research Database (Denmark)

Jensen, Dorthe Lærke; Holm, Peter Engelund; Christensen, Thomas Højlund

2000-01-01

Column and batch leaching experiments were performed to quantify leaching of heavy metals (Pb, Cu, Cd and Zn) from scrap dirt representing different activities at two iron scrap and metal recycling facilities. The scrap dirt is often found directly upon the bare unprotected soil at recycling...... battery salvage locations was different, showing lower pH and signi®cant leaching of lead (up to 8000 mg Pb l±1), cadmium (up to 40 mg Cd l±1), and zinc (up to 2000 mg Zn l±1). The column and batch leaching experiments gave comparable results at the order of magnitude level, and both approaches are......, at that level, useful for evaluation of leaching potentials from scrap dirt. The experiments showed that scrap dirt at recycling facilities constitutes only a modest leaching problem, but a long-term soil pollution problem from a land-use perspective. Leaching experiments with compost solution indicated...

Circular economy: To be or not to be in a closed product loop? A Life Cycle Assessment of aluminium cans with inclusion of alloying elements

DEFF Research Database (Denmark)

Niero, Monia; Olsen, Stig Irving

2016-01-01

Packaging, representing the second largest source of aluminium scrap at global level, deserves a key role in the transition towards the circular economy. Life Cycle Assessment (LCA) of aluminium products has been typically based on one life cycle considering pure aluminium flows and neglecting...... the presence of alloying elements and impurities. However, this simplification undermines the potentials of using LCA to quantify the environmental performances of products in multiple loops, as required in the circular economy. This study aims to investigate the effects of including the actual alloy...... composition in the LCA of aluminium can production and recycling, in order to understand whether a can-to-can (i.e. closed product loop) recycling should be promoted or not. Mass balance of the main alloying elements (Mn, Si, Cu, Fe) was carried out at increasing levels of recycling rate, corresponding...

Elaboration in the area of aluminium containing alloys

International Nuclear Information System (INIS)

Mirsaidov, U.M.

2002-01-01

In the Institute of Chemistry was elaborated the experimental-industrial installation and technology of deep aluminium purification by the methods of zone melting and recrystallization. The developed technology let receive the metal of model A5 N A6 N dependence from number of induction zone passage

Gained experiences concerning the treatment of radioactive metal scrap from German NPP'S in Studsvik - Gained experience concerning the treatment of radioactive metal scrap from German nuclear power plants

International Nuclear Information System (INIS)

Westerwinter, Boris; Buckanie, Niemma

2014-01-01

The company Gesellschaft fuer Nuklear-Service mbH, Essen/Germany (GNS), operates on behalf of the utilities E.ON, RWE, EnBW and VENE since the nineteen-nineties - amongst its other duties - on the waste management of metal scrap which originates from German nuclear power plants. The main objective within this responsibility is to maximize the value of recyclable fractions for re-use while minimizing the resulting radioactive waste. To achieve the aforementioned objective, melting of metallic scrap proved to be an outstanding choice. The use of this technique combined with all accompanying processes and regulations is accepted by the competent authorities and independent experts as a qualified treatment method over the entire time period. The motivation of this paper is to reflect on the experiences gained concerning the planning, implementation and results, acquired by GNS by using the Studsvik service. The focus will be on characteristics within processing of such campaigns. (authors)

7 CFR 29.1169 - Scrap (S Group).

Science.gov (United States)

2010-01-01

... 7 Agriculture 2 2010-01-01 2010-01-01 false Scrap (S Group). 29.1169 Section 29.1169 Agriculture Regulations of the Department of Agriculture AGRICULTURAL MARKETING SERVICE (Standards, Inspections, Marketing... INSPECTION Standards Grades § 29.1169 Scrap (S Group). A byproduct of stemmed and unstemmed tobacco. Scrap...

7 CFR 29.2441 - Scrap (S Group).

Science.gov (United States)

2010-01-01

... 7 Agriculture 2 2010-01-01 2010-01-01 false Scrap (S Group). 29.2441 Section 29.2441 Agriculture Regulations of the Department of Agriculture AGRICULTURAL MARKETING SERVICE (Standards, Inspections, Marketing... INSPECTION Standards Grades § 29.2441 Scrap (S Group). A byproduct of unstemmed and stemmed tobacco. Scrap...

Coatings with laser melt injection of ceramic particles

NARCIS (Netherlands)

de Hosson, J.T.M.; Ocelik, V.; de Oliveira, U.; Seal, S; Dahotre, NB; Moore, JJ; Suryanarayana, C; Agarwal, A

2003-01-01

The conditions for a successful Laser Melt Injection (LMI) of SiC and WC particles into the melt pool of Al8Si and Ti6Al4V alloys were studied experimentally and theoretically by FEM calculations. The laser employed is a high power Nd:YAG The formation of a relatively thick aluminium oxide layer on

Design of the network for the radiological control in the recycling of metal scrap in Cuba

International Nuclear Information System (INIS)

Dominguez Ley, Orlando; Caveda Ramos, Celia; Ramos Viltre, Enma O.; Capote Ferrera, Eduardo; Alonso Abad, Dolores; Zerquera, Juan Tomas

2008-01-01

Full text: During the last six years, the Centre of Protection and Hygiene of the Radiations (CPHR) has given answer to the problem about the presence of radioactive materials in the scrap which is exported in Cuba. The service of radioactivity measurement in scraps has reduced the risks of the occurrence of this type of events in the main import and export enterprises in Cuba. This has been carried out using few resources, a properly qualified staff and a laboratory credited by the norm ISO 17025:00. There is not the same control in the enterprises that manipulate and process metallic scrap inside the country. With the objective of extending the radiological control of the metallic scrap to the whole country, a monitoring network was designed. The design was based on the experience accumulated during the years of service to the import and export enterprises. First, It was defined the most vulnerable points in the whole recycle chain for each province, prioritizing the scrap melting plants and the longest scrap yards. All possible scenarios were identified, a quality system was also designed and implemented and a course of Radiological Protection oriented to the metallurgist technicians who are linked with the performance of this practice was elaborated. The monitoring has two phases. First, the measurements are carried out in the measurement points in each province and the transmissions of the data related to the monitored scrap loads are sent to the CPHR. The second phase is the confection of the Declaration of Conformity at the CPHR. This declaration certifies that this scrap may be processed. For the operation of this network, two software were developed and are currently used. One of them allows the control of the information in monitoring point and sends the necessary data to CPHR for the confection of the Declaration of Conformity. The other controls all the information received from the monitoring points and generates the Declaration of Conformity

Import of metal scrap - risks associated with radioactivity

International Nuclear Information System (INIS)

Elert, M.

1992-11-01

There is a growing concern in Sweden for the possibility that imported metal scrap is radioactive. The recent political and economical changes in eastern Europe and the increased cooperation with the CEC has affected Swedens import. In the last years, the import of metal scrap from the former USSR has increased considerably. In view of recent incidents, when radioactive materials have been found, the Swedish Radiation Protection Institute has detected a need for identifying the potential risk sources and evaluating the magnitude of the risk associated with the import of metal scrap. The purpose of this report is to provide some background material concerning import statistics, use of metal scrap in Sweden and to identify potential sources of radioactive metal scrap. In addition, the radionuclides of most concern has been identified and the possibility of detecting them in metal scrap shipments is analyzed

Distribution of radionuclides during melting of carbon steel

Energy Technology Data Exchange (ETDEWEB)

Thurber, W.C.; MacKinney, J.

1997-02-01

During the melting of steel with radioactive contamination, radionuclides may be distributed among the metal product, the home scrap, the slag, the furnace lining and the off-gas collection system. In addition, some radionuclides will pass through the furnace system and vent to the atmosphere. To estimate radiological impacts of recycling radioactive scrap steel, it is essential to understand how radionuclides are distributed within the furnace system. For example, an isotope of a gaseous element (e.g., radon) will exhaust directly from the furnace system into the atmosphere while a relatively non-volatile element (e.g., manganese) can be distributed among all the other possible media. This distribution of radioactive contaminants is a complex process that can be influenced by numerous chemical and physical factors, including composition of the steel bath, chemistry of the slag, vapor pressure of the particular element of interest, solubility of the element in molten iron, density of the oxide(s), steel melting temperature and melting practice (e.g., furnace type and size, melting time, method of carbon adjustment and method of alloy additions). This paper discusses the distribution of various elements with particular reference to electric arc furnace steelmaking. The first two sections consider the calculation of partition ratios for elements between metal and slag based on thermodynamic considerations. The third section presents laboratory and production measurements of the distribution of various elements among slag, metal, and the off-gas collection system; and the final section provides recommendations for the assumed distribution of each element of interest.

Hot Press as a Sustainable Direct Recycling Technique of Aluminium: Mechanical Properties and Surface Integrity.

Science.gov (United States)

Yusuf, Nur Kamilah; Lajis, Mohd Amri; Ahmad, Azlan

2017-08-03

Meltless recycling technique has been utilized to overcome the lack of primary resources, focusing on reducing the usage of energy and materials. Hot press was proposed as a novel direct recycling technique which results in astoundingly low energy usage in contrast with conventional recycling. The aim of this study is to prove the technical feasibility of this approach by characterizing the recycled samples. For this purpose, AA6061 aluminium chips were recycled by utilizing hot press process under various operating temperature (T s = 430, 480, and 530 °C) and holding times (t s = 60, 90, and 120 min). The maximum mechanical properties of recycled chip are Ultimate tensile strength (UTS) = 266.78 MPa, Elongation to failure (ETF) = 16.129%, while, for surface integrity of the chips, the calculated microhardness is 81.744 HV, exhibited at T s = 530 °C and t s = 120 min. It is comparable to theoretical AA6061 T4-temper where maximum UTS and microhardness is increased up to 9.27% and 20.48%, respectively. As the desired mechanical properties of forgings can only be obtained by means of a final heat treatment, T5-temper, aging after forging process was employed. Heat treated recycled billet AA6061 (T5-temper) are considered comparable with as-received AA6061 T6, where the value of microhardness (98.649 HV) at 175 °C and 120 min of aging condition was revealed to be greater than 3.18%. Although it is quite early to put a base mainly on the observations in experimental settings, the potential for significant improvement offered by the direct recycling methods for production aluminium scrap can be clearly demonstrated. This overtures perspectives for industrial development of solid state recycling processes as environmentally benign alternatives of current melting based practices.

Quantitative electron probe microanalysis of borides in aluminium

International Nuclear Information System (INIS)

Karduck, P.; Schuerhoff, H.J.; Burchard, W.G.

1983-01-01

A procedure for the quantitative analysis of borides in aluminium was introduced. For this purpose the optimal apparative boundary conditions for the EPMA of boron were worked out. With these conditions a satisfactory peak to background ratio of 57 could be achieved for B-Kα-radiation. By application of this method the following conclusion should be drawn concerning the kind of nuclei during grain refinement of aluminium with titanium and boron: For grain refinement of aluminium with titanium and boron in the hypoperitectic region of the binary system Al-Ti TiB 2 -particles in clusters provide the high efficiency of refinement. This entails that the TiB 2 -particles already present in the master alloy remain inert in the melt. Hence, the good efficiency of refinement in this region cannot be attributed to the presence of particles like Al 3 Ti, AlB 2 or (Al, Ti) B 2 . (Author)

Fernald scrap metal recycling and beneficial reuse

International Nuclear Information System (INIS)

Motl, G.P.; Burns, D.D.

1993-10-01

The Fernald site, formerly the Feed Materials Production Facility, produced uranium metal products to meet defense production requirements for the Department of Energy from 1953 to 1989. In this report is is described how the Fernald scrap metal project has demonstrated that contractor capabilities can be used successfully to recycle large quantities of Department of Energy scrap metal. The project has proven that the open-quotes beneficial reuseclose quotes concept makes excellent economic sense when a market for recycled products can be identified. Topics covered in this report include the scrap metal pile history, the procurement strategy, scrap metal processing, and a discussion of lessons learned

Wettability of hot-pressed samples of boron-containing aluminium compounds by liquid metals and alloys

International Nuclear Information System (INIS)

Kharlamov, A.I.; Nizhenko, V.I.; Kirillova, N.V.; Floka, L.I.

2000-01-01

Highly dispersed powders of aluminium borides and borocarbides were sintered by hot pressing method. Temperature dependence of wettability of hot-pressed boride samples (α-AlB 12 and AlB 18 ) and aluminium borocarbides (Al 3 B 48 C 2 , Al 8 B 4 C 2 and AlB 24 C) by liquid aluminium, copper, germanium, silicon and melts Al + 25 wt.%Si and Cu + (3-6) wt.%Ti was studied. Dependence of a compound wettability on the ratio of components in it was analyzed [ru

The new MAW scrap processing facility

International Nuclear Information System (INIS)

Kueppers, L.

1994-01-01

The shielded bunker for heat-generating waste attached to the MAW scrap processing cell will be modified and extended to comprise several MAW scrap processing cells of enhanced throughput capacity, and a new building to serve as an airlock and port for acceptance of large shipping casks (shipping cask airlock, TBS). The new facility is to process scrap from decommissioned nuclear installations, and in addition radwaste accrued at operating plants of utilities. This will allow efficient and steady use of the new MAW scrap processing facility. The planning activities for modification and extension are based on close coordination between KfK and the GNS mbH, in order to put structural dimensioning and capacity planning on a realistic basis in line with expected amounts of radwaste from operating nuclear installations of utilities. The paper indicates the currently available waste amount assessments covering solid radwaste (MAW) from the decommissioning of the WAK, MZFR, and KNK II, and existing waste amounts consisting of core internals of German nuclear power plant. The figures show that the MAW scrap processing facility will have to process an overall bulk of about 1100 Mg of solid waste over the next ten years to come. (orig./HP) [de

7 CFR 29.2529 - Leaf scrap.

Science.gov (United States)

2010-01-01

... 7 Agriculture 2 2010-01-01 2010-01-01 false Leaf scrap. 29.2529 Section 29.2529 Agriculture Regulations of the Department of Agriculture AGRICULTURAL MARKETING SERVICE (Standards, Inspections, Marketing... tobacco. Leaf scrap results from handling unstemmed tobacco and consists of loose and tangled whole or...

Radiation survey of aircraft and heavy machinery scrap

International Nuclear Information System (INIS)

Idriss, Hajo; Salih, Isam; Gumaa, Elsadig; Yassin, Abbas; Yousif, E.H.; Abdel Hamid, Saad Eldeen M.; Sam, A.K.

2012-01-01

This study was conducted primarily to survey aircraft and heavy machinery at 30 locations within Khartoum State using handheld radiation survey meters to detect and identify any radiation sources that might be present and to estimate radiation dose levels. The survey has resulted in detection of 16 sealed sources of 90 Sr and one of 226 Ra in aircraft scrap. Of course, 90 Sr sources are used in military aircraft as temperature sensors while 226 Ra is used for indicating fuel levels. These sources were found intact without spreading radioactivity contamination; however, none was detected in heavy machine scrap. The levels of radiation dose measured at 0.1 m from the source fall within the range of 25.1–40.2 μSv/h with an average value of 33.52±4.06 μSv/h. These orphan sources have been separated from the scrap, tested for possible leakage, conditioned and stored in waste management facility. The result of this study has revealed without doubt that the scrap constitute a serious source of public exposure and highlights the importance of legislation making radiation monitoring of scrap in the country mandatory before it is sold to metal industry for reprocessing. - Highlights: ► Sealed radioactive sources ( 90 Sr and 226 Ra) were detected in aircraft scrap. ► No source was detected in heavy machine scrap. ► Radiation dose measured at 0.1 m from the source can be used to estimate exposure to public. ► Monitoring of scrap was found to be useful for protection (from orphan sources).

Recycled Aluminium Cans/Eggshell Composites: Evaluation of Mechanical and Wear Resistance Properties

Directory of Open Access Journals (Sweden)

J.O. Agunsoye

2015-03-01

Full Text Available Aluminium based metal matrix composites have been produced from recycled aluminium cans and 150µm sized eggshell particles using a stir cast process. The mechanical properties of the control and aluminium can/eggshell composites produced have been investigated. The microstructures of the aluminium can/eggshell composites were examined with the aids of Scanning Electron Microscope (SEM after the sample surfaces have been carefully prepared and etched with aqueous solution of 0.5 cm3 nitric acid. Micrographs revealed that there was a homogenous distribution of eggshell particles within the aluminium can matrix. An indication of effective stirring action during the melting process. The wear resistance was also investigated under different applied loads (6 to 14 N on an abrasive surface emery paper of grade 220. The results revealed an increase in Young’s modulus of elasticity and yield stress from 1,206.45 and 50.23 Mpa respectively of the cast aluminium can with 0 % eggshell particle to the maximum of 3,258.87and 73.2 MPa of aluminium can/12 % eggshell composites. The hardness values increased from 66.23 to 75.13 VN. There was a gradual increase in wear rate of the tested samples as the applied load increased. However, the wear resistance of the aluminium can/6 % eggshell and aluminium can/12 % eggshell composites increased significantly. Hence, recycling of aluminium cans and eggshells can be harnessed into development of useful engineering metal matrix composite materials.

Effects of slag composition and process variables on decontamination of metallic wastes by melt refining

International Nuclear Information System (INIS)

Heshmatpour, B.; Copeland, G.L.

1981-01-01

Melt refining has been suggested as an alternative for decontamination and volume reduction of low-level-contaminated metallic wastes. Knowledge of metallurgical and thermochemical aspects of the process is essential for effective treatment of various metals. Variables such as slag type and composition, melting technique, and refractory materials need to be identified for each metal or alloy. Samples of contaminated metals were melted with fluxes by resistance furnace or induction heating. The resulting ingots as well as the slags were analyzed for their nuclide contents, and the corresponding partition ratios were calculated. Compatibility of slags and refractories was also investigated, and proper refractory materials were identified. Resistance furnace melting appeared to be a better melting technique for nonferrous scrap, while induction melting was more suitable for ferrous metals. In general uranium contents of the metals, except for aluminum, could be reduced to as low as 0.01 to 0.1 ppM by melt refining. Aluminum could be decontaminated to about 1 to 2 ppM U when certain fluoride slags were used. The extent of decontamination was not very sensitive to slag type and composition. However, borosilicate and basic oxidizing slags were more effective on ferrous metals and Cu; NaNO 3 -NaCl-NaOH type fluxes were desirable for Zn, Pb, and Sn; and fluoride type slags were effective for decontamination of Al. Recrystallized alumina proved to be the most compatible refractory for melt refining both ferrous and nonferrous metals, while graphite was suitable for nonferrous metal processing. In conclusion, melt refining is an effective technique for volume reduction ad decontamination of contaminated metal scrap when proper slags, melting technique, and refractories are used

Aluminium production

International Nuclear Information System (INIS)

Winter, B.; Ayers, J.; Sammer, G.

2001-01-01

Aluminium is the most important non-ferrous metal by quantity. Aluminium is produced by electrolysis of aluminium oxide (also known as alumina). Alumina is produced by refining bauxite. The quantity of primary and secondary aluminium production in ECE-countries between 1992 and 1998 is shown. The European aluminium industry employs approximately 200 000 employees. The annual aluminium production in the European Union was 3.58 million tonnes in 1994, of which 44 % was secondary aluminium. In 1996 3.96 million tonnes of aluminium were produced in the EU, of which 44 % was secondary aluminium. (author)

Melt processing of radioactive waste: A technical overview

International Nuclear Information System (INIS)

Schlienger, M.E.; Buckentin, J.M.; Damkroger, B.K.

1997-01-01

Nuclear operations have resulted in the accumulation of large quantities of contaminated metallic waste which are stored at various DOE, DOD, and commercial sites under the control of DOE and the Nuclear Regulatory Commission (NRC). This waste will accumulate at an increasing rate as commercial nuclear reactors built in the 1950s reach the end of their projected lives, as existing nuclear powered ships become obsolete or unneeded, and as various weapons plants and fuel processing facilities, such as the gaseous diffusion plants, are dismantled, repaired, or modernized. For example, recent estimates of available Radioactive Scrap Metal (RSM) in the DOE Nuclear Weapons Complex have suggested that as much as 700,000 tons of contaminated 304L stainless steel exist in the gaseous diffusion plants alone. Other high-value metals available in the DOE complex include copper, nickel, and zirconium. Melt processing for the decontamination of radioactive scrap metal has been the subject of much research. A major driving force for this research has been the possibility of reapplication of RSM, which is often very high-grade material containing large quantities of strategic elements. To date, several different single and multi-step melting processes have been proposed and evaluated for use as decontamination or recycling strategies. Each process offers a unique combination of strengths and weaknesses, and ultimately, no single melt processing scheme is optimum for all applications since processes must be evaluated based on the characteristics of the input feed stream and the desired output. This paper describes various melt decontamination processes and briefly reviews their application in developmental studies, full scale technical demonstrations, and industrial operations

Fully automated gamma spectrometry gauge observing possible radioactive contamination of melting-shop samples

International Nuclear Information System (INIS)

Kroos, J.; Westkaemper, G.; Stein, J.

1999-01-01

At Salzgitter AG, several monitoring systems have been installed to check the scrap transport by rail and by car. At the moment, the scrap transport by ship is reloaded onto wagons for monitoring afterwards. In the future, a detection system will be mounted onto a crane for a direct check on scrap upon the departure of ship. Furthermore, at Salzgitter AG Central Chemical Laboratory, a fully automated gamma spectrometry gauge is installed in order to observe a possible radioactive contamination of the products. The gamma spectrometer is integrated into the automated OE spectrometry line for testing melting shop samples after performing the OE spectrometry. With this technique the specific activity of selected nuclides and dose rate will be determined. The activity observation is part of the release procedure. The corresponding measurement data are stored in a database for quality management reasons. (author)

Technical Review of the Characteristics of Spent Nuclear Fuel Scrap

International Nuclear Information System (INIS)

Kuhn, William L.; Abrefah, John; Pitner, Allen L.; Damschen, Dennis W.

2000-01-01

Spent Nuclear Fuel scrap generated while washing the SNF in Hanford's K-Basins to prepare it for cold vacuum drying differed significantly from that envisioned during project design. Therefore, a technical review panel evaluated the new information about the physical characteristics of scrap generated during processing by characterizing it based on measured weights and digital photographic images. They examined images of the scrap and from them estimated the volume and hence the masses of inert material and of large fragments of spent fuel. The panel estimated the area of these particles directly from images and by fitting a lognormal distribution to the relative number particles in four size ranges and then obtaining the area-to-volume ratio from the distribution. The estimated area is 0.3 m2 for the mass of scrap that could be loaded into a container for drying, which compares to a value of 4.5 m2 assumed for safe operation of the baseline process. The small quantity of scrap genera ted is encouraging. However, the size and mass of the scrap depend both on processes degrading the fuel while in the basin and on processes catching the scrap during washing, the latter including essentially unintentional filtration as debris accumulates. Therefore, the panel concluded that the estimated surface area meets the criterion for loading scrap into an MCO for drying, but because it did not attempt to evaluate the criterion itself, it is not in a position to actually recommend loading the scrap. Further, this is not a sufficiently strong technical position from which to extrapolate the results from the examined scrap to all future scrap generated by the existing process

Ceramic filters analysis for aluminium melting through microtomography technique; Analise de filtros ceramicos para fundicao de aluminio atraves da tecnica de microtomografia

Energy Technology Data Exchange (ETDEWEB)

Rocha, Henrique de Souza; Lopes, Ricardo Tadeu; Jesus, Edgar Francisco Oliveira de; Oliveira, Luis Fernando de [Universidade Federal do Rio de Janeiro (UFRJ), RJ (Brazil). Coordenacao dos Programas de Pos-graduacao de Engenharia (COPPE). Lab. de Instrumentacao Nuclear; Duhm, Rainer; Feiste, Karsten L.; Reichert, Christian; Reimche, Wilfried; Stegemann, Dieter [Universidade de Hannover (Germany). IKPH

2000-07-01

In this work a ceramic filters analysis is done through the microtomography for improvement of the aluminium melting process through the filter porosity control. Microtomography were obtained of ceramic filters with pore dimensions of 10, 20 and 30 ppi. The data were calculated by using an reconstruction algorithm for divergent beam implemented in the Nuclear Instrumentation Laboratory of COPPE/UFRJ and analysed through cells and windows separation according to the defined by Ray. For the analyses the Image Pro program were used where the cells have been detached by sphere inserted, adjusting by nine points, in the filter cavities. So, the size of the answer sphere were considered as the cell size. The windows were measured by straight lines secant to the window intersections.

Management options for recycling radioactive scrap metals

Energy Technology Data Exchange (ETDEWEB)

Dehmel, J.C.; MacKinney, J.; Bartlett, J.

1997-02-01

The feasibility and advantages of recycling radioactive scrap metals (RSM) have yet to be assessed, given the unique technical, regulatory, safety, and cost-benefit issues that have already been raised by a concerned recycling industry. As is known, this industry has been repeatedly involved with the accidental recycling of radioactive sources and, in some cases, with costly consequences. If recycling were deemed to be a viable option, it might have to be implemented with regulatory monitoring and controls. Its implementation may have to consider various and complex issues and address the requirements and concerns of distinctly different industries. There are three basic options for the recycling of such scraps. They are: (1) recycling through the existing network of metal-scrap dealers and brokers, (2) recycling directly and only with specific steelmills, or (3) recycling through regional processing centers. Under the first option, scrap dealers and brokers would receive material from RSM generators and determine at which steelmills such scraps would be recycled. For the second option, RSM generators would deal directly with selected steelmills under specific agreements. For the third option, generators would ship scraps only to regional centers for processing and shipment to participating steelmills. This paper addresses the potential advantages of each option, identifies the types of arrangements that would need to be secured among all parties, and attempts to assess the receptivity of the recycling industry to each option.

Evaluation of workability and strength of green concrete using waste steel scrap

Science.gov (United States)

Neeraja, D.; Arshad, Shaik Mohammed; Nawaz Nadaf, Alisha K.; Reddy, Mani Kumar

2017-11-01

This project works on the study of workability and mechanical properties of concrete using waste steel scrap from the lathe industry. Lathe industries produce waste steel scrap from the lathe machines. In this study, an attempt is made to use this waste in concrete, as accumulation of waste steel scrap cause disposal problem. Tests like compressive test, split tensile test, NDT test (UPV test) were conducted to determine the impact of steel scrap in concrete. The percentages of steel scrap considered in the study were 0%, 0.5%, 1%, 1.5%, and 2% respectively by volume of concrete, 7 day, 28 days test were conducted to find out strength of steel scrap concrete. It is observed that split tensile strength of steel scrap concrete is increased slightly. Split tensile strength of Steel scrap concrete is found to be maximum with volume fraction of 2.0% steel scrap. The steel scrap gives good result in split tensile strength of concrete. From the study concluded that steel scrap can be used in concrete to reduce brittleness of concrete to some extent.

Utilization of Space Shuttle External Tank materials by melting and powder metallurgy

Science.gov (United States)

Chern, T. S.

1985-01-01

The Crucible Melt Extraction Process was demonstrated to convert scraps of aluminum alloy 2219, used in the Space Shuttle External Tank, into fibers. The cast fibers were then consolidated by cold welding. The X-ray diffraction test of the cast fibers was done to examine the crystallinity and oxide content of the fibers. The compressive stress-strain behavior of the consolidated materials was also examined. Two conceptual schemes which would adapt the as-developed Crucible Melt Extraction Process to the microgravity condition in space were finally proposed.

AE Monitoring of Diamond Turned Rapidly Soldified Aluminium 443

International Nuclear Information System (INIS)

Onwuka, G; Abou-El-Hossein, K; Mkoko, Z

2017-01-01

The fast replacement of conventional aluminium with rapidly solidified aluminium alloys has become a noticeable trend in the current manufacturing industries involved in the production of optics and optical molding inserts. This is as a result of the improved performance and durability of rapidly solidified aluminium alloys when compared to conventional aluminium. Melt spinning process is vital for manufacturing rapidly solidified aluminium alloys like RSA 905, RSA 6061 and RSA 443 which are common in the industries today. RSA 443 is a newly developed alloy with few research findings and huge research potential. There is no available literature focused on monitoring the machining of RSA 443 alloys. In this research, Acoustic Emission sensing technique was applied to monitor the single point diamond turning of RSA 443 on an ultrahigh precision lathe machine. The machining process was carried out after careful selection of feed, speed and depths of cut. The monitoring process was achieved with a high sampling data acquisition system using different tools while concurrent measurement of the surface roughness and tool wear were initiated after covering a total feed distance of 13km. An increasing trend of raw AE spikes and peak to peak signal were observed with an increase in the surface roughness and tool wear values. Hence, acoustic emission sensing technique proves to be an effective monitoring method for the machining of RSA 443 alloy. (paper)

Contaminated nickel scrap processing

International Nuclear Information System (INIS)

Compere, A.L.; Griffith, W.L.; Hayden, H.W.; Johnson, J.S. Jr.; Wilson, D.F.

1994-12-01

The DOE will soon choose between treating contaminated nickel scrap as a legacy waste and developing high-volume nickel decontamination processes. In addition to reducing the volume of legacy wastes, a decontamination process could make 200,000 tons of this strategic metal available for domestic use. Contaminants in DOE nickel scrap include 234 Th, 234 Pa, 137 Cs, 239 Pu (trace), 60 Co, U, 99 Tc, and 237 Np (trace). This report reviews several industrial-scale processes -- electrorefining, electrowinning, vapormetallurgy, and leaching -- used for the purification of nickel. Conventional nickel electrolysis processes are particularly attractive because they use side-stream purification of process solutions to improve the purity of nickel metal. Additionally, nickel purification by electrolysis is effective in a variety of electrolyte systems, including sulfate, chloride, and nitrate. Conventional electrorefining processes typically use a mixed electrolyte which includes sulfate, chloride, and borate. The use of an electrorefining or electrowinning system for scrap nickel recovery could be combined effectively with a variety of processes, including cementation, solvent extraction, ion exchange, complex-formation, and surface sorption, developed for uranium and transuranic purification. Selected processes were reviewed and evaluated for use in nickel side-stream purification. 80 refs

Apparatus and methods for investigations into acoustic properties of electronic melts

International Nuclear Information System (INIS)

Glazov, V.M.; Timoshenko, V.I.; Kim, S.G.

1985-01-01

Apparatus and highly sensitive methods of systematic investigations into acoustic properties of electronic melts are described. A variant of a measuring cell to investigate agressive melts is presented. A new technique for the reception of an acoustic contact with high transmission capacity of ultrasonic wave based on utilization of clarified layers of liquid boron anhydride is described. Results of calibration tests on lead and aluminium melts point to a good agreement with literature data. High sensitivity of the above technique allows one to reveal thin structural effects in melts

Cost-assessment Analysis of Local Vehicle Scrapping Facility

Science.gov (United States)

Grabowski, Lukasz; Gliniak, Maciej; Polek, Daria; Gruca, Maria

2017-12-01

The purpose of the paper was to analyse the costs of recycling vehicles at local vehicle scrapping facility. The article contains regulations concerning vehicle decommissioning, describes the types of recovery, vehicles recycling networks, analyses the structure of a disassembly station, as well as the financial and institutional system in charge of dealing with the recycling of vehicles in Poland. The authors present the number of scrapped vehicles at local recycling company and the level of achieved recovery and recycling. The research presented in the article shows financial situation of the vehicle scrapping industry. In addition, it has been observed that the number of subsidies are directly proportional to the number of scrapped vehicles, and achieved levels of recycling and recovery depends on the percentage of incomplete vehicles.

Eco-technological process of glass-ceramic production from galvanic sludge and aluminium slag

Directory of Open Access Journals (Sweden)

Stanisavljević M.

2010-01-01

Full Text Available Methods of purification of waste water which are most commonly used in the Republic of Serbia belong to the type of conventional systems for purification such as chemical oxidation and reduction, neutralization, sedimentation, coagulation, and flocculation. Consequently, these methods generate waste sludge which, unless adequately stabilized, represents hazardous matter. The aluminium slag generated by melting or diecasting aluminium and its alloys is also hazardous matter. In this sense, this paper establishes ecological risk of galvanic waste sludge and aluminium slag and then describes the process of stabilization of these waste materials by means of transformation into a glass-ceramic structure through sintering. The obtained product was analyzed with Fourier Transform Infrared Spectroscopy (FT-IR and X-ray diffraction (XRD. The object of the paper is the eco-technological process of producing glass-ceramics from galvanic sludge and aluminium slag. The aim of the paper is to incorporate toxic metals from galvanic sludge and aluminium slag into the glass-ceramic product, in the form of solid solutions.

49 CFR 173.218 - Fish meal or fish scrap.

Science.gov (United States)

2010-10-01

... 49 Transportation 2 2010-10-01 2010-10-01 false Fish meal or fish scrap. 173.218 Section 173.218... Fish meal or fish scrap. (a) Except as provided in Column (7) of the HMT in § 172.101 of this subchapter, fish meal or fish scrap, containing at least 6%, but not more than 12% water, is authorized for...

Effect of 1.0% Ni on high-temperature impression creep and hardness of recycled aluminium alloy with high Fe content

Science.gov (United States)

Faisal, M.; Mazni, Noor; Prasada Rao, A. K.

2018-03-01

Reported work focusses on the effect of 1.0% Ni addition on the microstructure, high- temperature impression creep and thereby the hardness of recycled Al-alloy containing >2wt% Fe, obtained from automotive scrap. Present studies have shown that the addition of 1.0% Ni have supress the formation of α-phase (Al5FeSi) by supressing the peritectic transformation of β-phase (Al8Fe2Si). Such suppression is found to improve the hardness and high-temperature impression creep of the recycled aluminium alloy.

The steel scrap age.

Science.gov (United States)

Pauliuk, Stefan; Milford, Rachel L; Müller, Daniel B; Allwood, Julian M

2013-04-02

Steel production accounts for 25% of industrial carbon emissions. Long-term forecasts of steel demand and scrap supply are needed to develop strategies for how the steel industry could respond to industrialization and urbanization in the developing world while simultaneously reducing its environmental impact, and in particular, its carbon footprint. We developed a dynamic stock model to estimate future final demand for steel and the available scrap for 10 world regions. Based on evidence from developed countries, we assumed that per capita in-use stocks will saturate eventually. We determined the response of the entire steel cycle to stock saturation, in particular the future split between primary and secondary steel production. During the 21st century, steel demand may peak in the developed world, China, the Middle East, Latin America, and India. As China completes its industrialization, global primary steel production may peak between 2020 and 2030 and decline thereafter. We developed a capacity model to show how extensive trade of finished steel could prolong the lifetime of the Chinese steelmaking assets. Secondary steel production will more than double by 2050, and it may surpass primary production between 2050 and 2060: the late 21st century can become the steel scrap age.

Contaminated nickel scrap processing

Energy Technology Data Exchange (ETDEWEB)

Compere, A.L.; Griffith, W.L.; Hayden, H.W.; Johnson, J.S. Jr.; Wilson, D.F.

1994-12-01

The DOE will soon choose between treating contaminated nickel scrap as a legacy waste and developing high-volume nickel decontamination processes. In addition to reducing the volume of legacy wastes, a decontamination process could make 200,000 tons of this strategic metal available for domestic use. Contaminants in DOE nickel scrap include {sup 234}Th, {sup 234}Pa, {sup 137}Cs, {sup 239}Pu (trace), {sup 60}Co, U, {sup 99}Tc, and {sup 237}Np (trace). This report reviews several industrial-scale processes -- electrorefining, electrowinning, vapormetallurgy, and leaching -- used for the purification of nickel. Conventional nickel electrolysis processes are particularly attractive because they use side-stream purification of process solutions to improve the purity of nickel metal. Additionally, nickel purification by electrolysis is effective in a variety of electrolyte systems, including sulfate, chloride, and nitrate. Conventional electrorefining processes typically use a mixed electrolyte which includes sulfate, chloride, and borate. The use of an electrorefining or electrowinning system for scrap nickel recovery could be combined effectively with a variety of processes, including cementation, solvent extraction, ion exchange, complex-formation, and surface sorption, developed for uranium and transuranic purification. Selected processes were reviewed and evaluated for use in nickel side-stream purification. 80 refs.

Properties of concrete containing scrap-tire rubber--an overview.

Science.gov (United States)

Siddique, Rafat; Naik, Tarun R

2004-01-01

Solid waste management is one of the major environmental concerns in the United States. Over 5 billion tons of non-hazardous solid waste materials are generated in USA each year. Of these, more than 270 million scrap-tires (approximately 3.6 million tons) are generated each year. In addition to this, about 300 million scrap-tires have been stockpiled. Several studies have been carried out to reuse scrap-tires in a variety of rubber and plastic products, incineration for production of electricity, or as fuel for cement kilns, as well as in asphalt concrete. Studies show that workable rubberized concrete mixtures can be made with scrap-tire rubber. This paper presents an overview of some of the research published regarding the use of scrap-tires in portland cement concrete. The benefits of using magnesium oxychloride cement as a binder for rubberized concrete mixtures are also presented. The paper details the likely uses of rubberized concrete.

Decontamination and decarburization of stainless and carbon steel by melt refining

International Nuclear Information System (INIS)

Mizia, R.E.; Worcester, S.A.; Twidwell, L.G.; Webber, D.; Paolini, D.J.; Weldon, T.A.

1996-01-01

With many nuclear reactors and facilities being decommissioned in the next ten to twenty years the concern for handling and storing Radioactive Scrap Metal (RSM) is growing. Upon direction of the DOE Office of Environmental Restoration and Waste Management, Lockheed Idaho Technology Company (LITCO) is developing technologies for the conditioning of spent fuels and high-level wastes for interim storage and repository acceptance, including the recycling of Radioactive Scrap Metals (RSM) for beneficial reuse with the DOE complex. In February 1993, Montana Tech of the University of Montana was contracted to develop and demonstrate technologies for the decontamination of stainless steel RSM. The general objectives of the Montana Tech research program included conducting a literature survey, performing laboratory scale melt refining experiments to optimize decontaminating slag compositions, performing an analysis of preferred melting techniques, coordinating pilot scale and commercial scale demonstrations, and producing sufficient quantities of surrogate-containing material for all of the laboratory, pilot and commercial scale test programs. Later on, the program was expanded to include decontamination of carbon steel RSM. Each research program has been completed, and results are presented in this report

Evaluation of Pure Aluminium Inoculated with Varying Grain Sizes of an Agro-waste based Inoculant

Directory of Open Access Journals (Sweden)

Adeyemi I. Olabisi

2017-04-01

Full Text Available Pure Aluminium and its alloy are widely utilized in Engineering and Industrial applications due to certain significant properties such as softness, ductility, corrosion resistance, and high electrical conductivity which it possesses. Addition of an agro-waste based grain refiner to the melt can alter the characteristics positively or negatively. Therefore, the aim of this paper is to investigate the inoculating capability of an agro-waste based inoculant and the effect of adding varying sizes of its grains on some of the properties of pure aluminium after solidification. The beneficial outcome of this investigation would enhance the economic value of the selected agro-waste and also broaden the applications of aluminium in Engineering. The assessed properties include; microstructure, micro hardness, ductility, and tensile strength. The agro-waste used as the grain refiner is pulverised cocoa bean shells (CBS. Three sets of test samples were produced using dry sand moulding process, with each melt having a specified grain size of the inoculant added to it (150, 225 and 300microns respectively. Ladle inoculation method was adopted. The cast samples after solidification were machined to obtain various shapes/sizes for the different analysis. The microstructural examination showed that the mechanical properties are dependent on the matrix as the aluminium grains became more refined with increasing grain size of the inoculant. I.e. Due to increasing grain size of the inoculant, the micro hardness increased (56, 61, 72HB as the aluminium crystal size became finer. Meanwhile, the tensile strength (284, 251, 223N/mm2 and ductility (1.82, 0.91, 0.45%E decreased as grain size of the inoculant increased. The overall results showed that the used agro-waste based inoculant has the capability of refining the crystal size of pure aluminium as its grain size increases. This will make the resulting aluminium alloy applicable in areas where hardness is of

Results of chemical decontamination of DOE`s uranium-enrichment scrap metal

Energy Technology Data Exchange (ETDEWEB)

Levesque, R.G.

1997-02-01

The CORPEX{reg_sign} Nuclear Decontamination Processes were used to decontaminate representative scrap metal specimens obtained from the existing scrap metal piles located at the Department of Energy (DOE) Portsmouth Gaseous Diffusion Plant (PORTS), Piketon, Ohio. In September 1995, under contract to Lockheed Martin Energy Systems, MELE Associates, Inc. performed the on-site decontamination demonstration. The decontamination demonstration proved that significant amounts of the existing DOE scrap metal can be decontaminated to levels where the scrap metal could be economically released by DOE for beneficial reuse. This simple and environmentally friendly process can be used as an alternative, or in addition to, smelting radiologically contaminated scrap metal.

Analysis of disposition alternatives for radioactively contaminated scrap metal

International Nuclear Information System (INIS)

Nieves, L.A.; Chen, S.Y.; Kohout, E.J.; Nabelssi, B.; Tilbrook, R.W.; Wilson, S.E.

1997-01-01

Millions of tonnes of slightly radioactive, scrap iron and steel, stainless steel, and copper are likely to become available as nuclear and other facilities and equipment are withdrawn from service. Disposition of this material is an international policy issue under consideration currently. The major alternatives for managing this material are to either develop a regulatory process for decontamination and recycling that will safeguard human health or to dispose of the scrap and replace the metal stocks. To evaluate the alternatives, we estimate quantities of scrap arising from nuclear power plant decommissioning, evaluate potential price impacts of recycling on regional markets, and assess the health and environmental impacts of the management alternatives. We conclude that decontaminating and recycling the scrap is the superior alternative

Radiation survey of aircraft and heavy machinery scrap.

Science.gov (United States)

Idriss, Hajo; Salih, Isam; Gumaa, Elsadig; Yassin, Abbas; Yousif, E H; Abdel Hamid, Saad Eldeen M; Sam, A K

2012-12-01

This study was conducted primarily to survey aircraft and heavy machinery at 30 locations within Khartoum State using handheld radiation survey meters to detect and identify any radiation sources that might be present and to estimate radiation dose levels. The survey has resulted in detection of 16 sealed sources of (90)Sr and one of (226)Ra in aircraft scrap. Of course, (90)Sr sources are used in military aircraft as temperature sensors while (226)Ra is used for indicating fuel levels. These sources were found intact without spreading radioactivity contamination; however, none was detected in heavy machine scrap. The levels of radiation dose measured at 0.1m from the source fall within the range of 25.1-40.2 μSv/h with an average value of 33.52 ± 4.06 μSv/h. These orphan sources have been separated from the scrap, tested for possible leakage, conditioned and stored in waste management facility. The result of this study has revealed without doubt that the scrap constitute a serious source of public exposure and highlights the importance of legislation making radiation monitoring of scrap in the country mandatory before it is sold to metal industry for reprocessing. Copyright © 2012 Elsevier Ltd. All rights reserved.

Aluminium bridges, aluminium bridge decks

NARCIS (Netherlands)

Soetens, F.; Straalen, IJ.J. van

2003-01-01

Applications of aluminium have grown considerably in building and civil engineering the last decade. In building and civil engineering the increase of aluminium applications is due to various aspects like light weight, durability and maintenance, use of extrusions, and esthetics. The paper starts

Catalytic extraction processing of contaminated scrap metal

International Nuclear Information System (INIS)

Griffin, T.P.; Johnston, J.E.

1994-01-01

The contract was conceived to establish the commercial capability of Catalytic Extraction Processing (CEP) to treat contaminated scrap metal in the DOE inventory. In so doing, Molten Metal Technology, Inc. (MMT), pursued the following objectives: demonstration of the recycling of ferrous and non-ferrous metals--to establish that radioactively contaminated scrap metal can be converted to high-grade, ferrous and non-ferrous alloys which can be reused by DOE or reintroduced into commerce; immobilize radionuclides--that CEP will concentrate the radionuclides in a dense vitreous phase, minimize secondary waste generation and stabilize and reduce waste volume; destroy hazardous organics--that CEP will convert hazardous organics to valuable industrial gases, which can be used as feed gases for chemical synthesis or as an energy source; recovery volatile heavy metals--that CEP's off-gas treatment system will capture volatile heavy metals, such as mercury and lead; and establish that CEP is economical for processing contaminated scrap metal in the DOE inventory--that CEP is a more cost-effective and, complete treatment and recycling technology than competing technologies for processing contaminated scrap. The process and its performance are described

Bioleaching of electronic scrap by mixed culture of moderately thermophilic microorganisms

Science.gov (United States)

Ivǎnuş, D.; ǎnuş, R. C., IV; Cǎlmuc, F.

2010-06-01

A process for the metal recovery from electronic scrap using bacterial leaching was investigated. A mixed culture of moderately thermophilic microorganisms was enriched from acid mine drainages (AMDs) samples collected from several sulphide mines in Romania, and the bioleaching of electronic scrap was conducted both in shake flask and bioreactor. The results show that in the shake flask, the mixture can tolerate 50 g/L scrap after being acclimated to gradually increased concentrations of scrap. The copper extraction increases obviously in bioleaching of scrap with moderately thermophilic microorganisms supplemented with 0.4 g/L yeast extract at 180 r/min, 74% copper can be extracted in the pulp of 50 g/L scrap after 20 d. Compared with copper extractions of mesophilic culture, unacclimated culture and acclimated culture without addition of yeast extract, that of accliniated culture with addition of yeast extract is increased by 53%, 44% and 16%, respectively. In a completely stirred tank reactor, the mass fraction of copper and total iron extraction reach up to 81% and 56%, respectively. The results also indicate that it is necessary to add a large amount of acid to the pulp to extract copper from electronic scrap effectively.

Investigations of Ferritic Nodular Cast Iron Containing About 5-6% Aluminium

Directory of Open Access Journals (Sweden)

Soiński M.S.

2016-12-01

Full Text Available The work presents results of investigations concerning the production of cast iron containing about 5-6% aluminium, with the ferritic matrix in the as-cast state and nodular or vermicular graphite precipitates. The examined cast iron came from six melts produced under the laboratory conditions. It contained aluminium in the amount of 5.15% to 6.02% (carbon in the amount of 2.41% to 2.87%, silicon in the amount of 4.50% to 5.30%, and manganese in the amount of 0.12% to 0.14%. After its treatment with cerium mixture and graphitization with ferrosilicon (75% Si, only nodular and vermicular graphite precipitates were achieved in the examined cast iron. Moreover, it is possible to achieve the alloy of pure ferritic matrix, even after the spheroidizing treatment, when both the aluminium and the silicon occur in cast iron in amounts of about 5.2÷5.3%.

Fabrication of porous aluminium with directional pores through thermal decomposition method

International Nuclear Information System (INIS)

Nakajima, H; Kim, S Y; Park, J S

2009-01-01

Lotus-type porous metals were fabricated by unidirectional solidification in pressurized gas atmosphere. The elongated pres are evolved by insoluble gas resulted from the solubility gap between liquid and solid when the melt is solidified. Recently we developed a novel fabrication technique, in which gas compounds are used as a source of dissolving gas instead of the high pressure. In the present work this gas compound method was applied to fabrication of lotus aluminium. Hydrogen decomposed from calcium hydroxide, sodium bicarbonate and titanium hydride evolves cylindrical pores in aluminium. The porosity is about 20%. The pore size decreases and the pore number density increases with increasing amount of calcium hydroxide, which is explained by increase in pore nucleation sites.

Release of Radioactive Scrap Metal/Scrap Metal (RSM/SM) at Nevada Test Site (NTS)

International Nuclear Information System (INIS)

1993-01-01

Reynolds Electrical and Engineering Company, Inc. (REECo) is the prime contractor to the US Department of Energy (DOE) in providing service and support for NTS operations. Mercury Base Camp is the main control point for the many forward areas at NTS, which covers 1,350 square miles. The forward areas are where above-ground and underground nuclear tests have been performed over the last 41 years. No metal (or other material) is returned to Mercury without first being tested for radioactivity. No radioactive metals are allowed to reenter Mercury from the forward areas, other than testing equipment. RAMATROL is the monitor check point. They check material in various ways, including swipe tests, and have a large assortment of equipment for testing. Scrap metal is also checked to address Resource Conservation and Recovery Act concerns. After addressing these issues, the scrap metals are categorized. Federal Property Management Regulations (FPMR) are followed by REECo. The nonradioactive scrap material is sold through the GSA on a scheduled basis. Radioactive scrap metal are presently held in forward areas where they were used. REECo has gained approval of their Nevada Test Site Defense Waste Acceptance Criteria, Certification, and Transfer Requirements, NVO-325 application, which will allow disposal on site, when RSM is declared a waste. The guideline that REECo uses for release limits is DOE Order 5480.11, Radiation Protection for Occupational Works, Attachment 2, Surface Radioactivity Guides, of this order, give release limits for radioactive materials. However, the removal of radioactive materials from NTS require approval by DOE Nevada Operations Office (DOE/NV) on a case-by-case basis. Requirements to consider before removal are found in DOE Order 5820.2A, Radioactive Waste Management

Contaminated scrap metal management on the Oak Ridge Reservation

International Nuclear Information System (INIS)

Hayden, H.W.; Stephenson, M.J.; Bailey, J.K.; Weir, J.R.; Gilbert, W.C.

1993-01-01

Large quantities of scrap metal are accumulating at the various Department of Energy (DOE) installations across the country as a result of ongoing DOE programs and missions in concert with present day waste management practices. DOE Oak Ridge alone is presently storing around 500,000 tons of scrap metal. The local generation rate, currently estimated at 1,400 tons/yr, is expected to increase sharply over the next couple of years as numerous environmental restoration and decommissioning programs gain momentum. Projections show that 775,000 tons of scrap metal could be generated at the K-25 Site over the next ten years. The Y-12 Plant and Oak Ridge National Laboratory (ORNL) have similar potentials. The history of scrap metal management at Oak Ridge and future challenges and opportunities are discussed

Controlling the Outcome of Melting Radioactive Sources in Scrap Metal: from Exclusion, Exemption and Clearance towards a 'Codex Metallarius'

Energy Technology Data Exchange (ETDEWEB)

Gonzalez, A.J., E-mail: agonzale@sede.arn.gov.ar [Autoridad Regulatoria Nuclear, Buenos Aires (Argentina)

2011-07-15

Orphan radiation sources have been inadvertently incorporated into scrap metal and traces of radioactive residues have appeared in finished metal products causing public anxiety, despair in industry and governmental concern. The international principles of exclusion, exemption and clearance can be used to tackle this problem. They are described in detail, as they are becoming universally established for defining the scope of radiation protection regulations. However, notwithstanding the relevance of these principles, the paper suggests a straightforward professional consensus for discontinuing radiological control of commodities with minute traces of radioactive residues. The consensus should unambiguously specify a generic activity concentration in inedible commodities, including metals, below which radiological control may be effectively relinquished. A subsequent legally binding intergovernmental undertaking could resolve the current regulatory ambiguity, facilitate commercial exchange and ensure adequate public protection. For metals, it might take the form of a 'Codex Metallarius' (similar to the existing Codex Alimentarius for edible commodities) establishing a generic level of radiological acceptability for finished metal products. Furthermore, it is proposed that there should be an international convention to prevent radioactive sources becoming orphaned from regulatory control and then inadvertently appearing in trash and scrap. (author)

Recycling radioactive scrap metal by producing concrete shielding with steel granules

International Nuclear Information System (INIS)

Sappok, M.

1996-01-01

Siempelkamp foundry at Krefeld, Germany, developed a method for recycling radioactively contaminated steel from nuclear installations. The material is melted and used for producing shielding plates, containers, etc., on a cast-iron basis. Because the percentage of stainless steel has recently increased significantly, problems in the production of high-quality cast iron components have also grown. The metallurgy, the contents of nickel and chromium especially, does not allow for the recycling of stainless steel in a percentage to make this process economical. In Germany, the state of the art is to use shielded concrete containers for the transport of low active waste; this concrete is produced by using hematite as an additive for increasing shielding efficiency. The plan was to produce steel granules from radioactive scrap metal as a substitute for hematite in shielding concrete

Y-12 old salvage yard scrap metal characterization study

International Nuclear Information System (INIS)

Anderson, L.M.; Melton, S.G.; Shaw, S.S.

1993-11-01

The purpose of the Y-12 Old Salvage Yard scrap metal Characterization Study is to make conservative estimates of the quantities of total uranium and the wt % 235 U contained in scrap metal. The original project scope included estimates of thorium, but due to the insignificant quantities found in the yards, thorium was excluded from further analysis. Metal in three of the four Y-12 scrap metal yards were characterized. The scrap metal yard east of the PIDAS fence is managed by the Environmental Restoration Program and therefore was not included in this study. For all Y-12 Plant scrap metal shipments, Waste Transportation, Storage, and Disposal (WTSD) personnel must complete a Request for Authorization to Ship Nuclear Materials, UCN-16409, which requires the grams of total uranium, the wt % 235 U, and the grams of 235 U contained in the shipment. This information is necessary to ensure compliance with Department of Transportation regulations, as well as to ensure that the receiving facility is adhering to its operating license. This characterization study was designed to provide a technical basis for determining these necessary radioactive quantities

3D printing of high-strength aluminium alloys.

Science.gov (United States)

Martin, John H; Yahata, Brennan D; Hundley, Jacob M; Mayer, Justin A; Schaedler, Tobias A; Pollock, Tresa M

2017-09-20

Metal-based additive manufacturing, or three-dimensional (3D) printing, is a potentially disruptive technology across multiple industries, including the aerospace, biomedical and automotive industries. Building up metal components layer by layer increases design freedom and manufacturing flexibility, thereby enabling complex geometries, increased product customization and shorter time to market, while eliminating traditional economy-of-scale constraints. However, currently only a few alloys, the most relevant being AlSi10Mg, TiAl6V4, CoCr and Inconel 718, can be reliably printed; the vast majority of the more than 5,500 alloys in use today cannot be additively manufactured because the melting and solidification dynamics during the printing process lead to intolerable microstructures with large columnar grains and periodic cracks. Here we demonstrate that these issues can be resolved by introducing nanoparticles of nucleants that control solidification during additive manufacturing. We selected the nucleants on the basis of crystallographic information and assembled them onto 7075 and 6061 series aluminium alloy powders. After functionalization with the nucleants, we found that these high-strength aluminium alloys, which were previously incompatible with additive manufacturing, could be processed successfully using selective laser melting. Crack-free, equiaxed (that is, with grains roughly equal in length, width and height), fine-grained microstructures were achieved, resulting in material strengths comparable to that of wrought material. Our approach to metal-based additive manufacturing is applicable to a wide range of alloys and can be implemented using a range of additive machines. It thus provides a foundation for broad industrial applicability, including where electron-beam melting or directed-energy-deposition techniques are used instead of selective laser melting, and will enable additive manufacturing of other alloy systems, such as non-weldable nickel

3D printing of high-strength aluminium alloys

Science.gov (United States)

Martin, John H.; Yahata, Brennan D.; Hundley, Jacob M.; Mayer, Justin A.; Schaedler, Tobias A.; Pollock, Tresa M.

2017-09-01

Metal-based additive manufacturing, or three-dimensional (3D) printing, is a potentially disruptive technology across multiple industries, including the aerospace, biomedical and automotive industries. Building up metal components layer by layer increases design freedom and manufacturing flexibility, thereby enabling complex geometries, increased product customization and shorter time to market, while eliminating traditional economy-of-scale constraints. However, currently only a few alloys, the most relevant being AlSi10Mg, TiAl6V4, CoCr and Inconel 718, can be reliably printed; the vast majority of the more than 5,500 alloys in use today cannot be additively manufactured because the melting and solidification dynamics during the printing process lead to intolerable microstructures with large columnar grains and periodic cracks. Here we demonstrate that these issues can be resolved by introducing nanoparticles of nucleants that control solidification during additive manufacturing. We selected the nucleants on the basis of crystallographic information and assembled them onto 7075 and 6061 series aluminium alloy powders. After functionalization with the nucleants, we found that these high-strength aluminium alloys, which were previously incompatible with additive manufacturing, could be processed successfully using selective laser melting. Crack-free, equiaxed (that is, with grains roughly equal in length, width and height), fine-grained microstructures were achieved, resulting in material strengths comparable to that of wrought material. Our approach to metal-based additive manufacturing is applicable to a wide range of alloys and can be implemented using a range of additive machines. It thus provides a foundation for broad industrial applicability, including where electron-beam melting or directed-energy-deposition techniques are used instead of selective laser melting, and will enable additive manufacturing of other alloy systems, such as non-weldable nickel

CHANGING THE LANDSCAPE--LOW-TECH SOLUTIONS TO THE PADUCAH SCRAP METAL REMOVAL PROJECT ARE PROVIDING SAFE, COST-EFFECTIVE REMEDIATION OF CONTAMINATED SCRAP YARDS

International Nuclear Information System (INIS)

Watson, Dan; Eyman, Jeff

2003-01-01

Between 1974 and 1983, contaminated equipment was removed from the Paducah Gaseous Diffusion Plant (PGDP) process buildings as part of an enrichment process upgrade program. The upgrades consisted of the dismantlement, removal, and on-site storage of contaminated equipment, cell components, and scrap material (e.g., metal) from the cascade facilities. Scrap metal including other materials (e.g., drums, obsolete equipment) not related to this upgrade program have thus far accumulated in nine contiguous radiologically-contaminated and non-contaminated scrap yards covering 1.05E5 m2 (26 acres) located in the northwestern portion of the PGDP. This paper presents the sequencing of field operations and methods used to achieve the safe removal and disposition of over 47,000 tonnes (53,000 tons) of metal and miscellaneous items contained in these yards. The methods of accomplishment consist of mobilization, performing nuclear criticality safety evaluations, moving scrap metal to ground level, inspection and segregation, sampling and characterization, scrap metal sizing, packaging and disposal, and finally demobilization. Preventing the intermingling of characteristically hazardous and non-hazardous wastes promotes waste minimization, allowing for the metal and materials to be segregated into 13 separate waste streams. Low-tech solutions such as using heavy equipment to retrieve, size, and package scrap materials in conjunction with thorough planning that integrates safe work practices, commitment to teamwork, and incorporating lessons learned ensures that field operations will be conducted efficiently and safely

Alloys of uranium and aluminium with low aluminium content; Alliages uranium-aluminium a faible teneur en aluminium

Energy Technology Data Exchange (ETDEWEB)

Cabane, G; Englander, M; Lehmann, J [Commissariat a l' Energie Atomique, Saclay (France). Centre d' Etudes Nucleaires

1955-07-01

Uranium, as obtained after spinning in phase {gamma}, presents an heterogeneous structure with large size grains. The anisotropic structure of the metal leads to an important buckling and surface distortion of the fuel slug which is incompatible with its tubular cladding for nuclear fuel uses. Different treatments have been made to obtain an isotropic structure presenting high thermal stability (laminating, hammering and spinning in phase {alpha}) without success. Alloys of uranium and aluminium with low aluminium content present important advantage in respect of non allied uranium. The introduction of aluminium in the form of intermetallic compound (UAl{sub 2}) gives a better resistance to thermal fatigue. Alloys obtained from raw casting present an improved buckling and surface distortion in respect of pure uranium. This improvement is obtained with uranium containing between 0,15 and 0,5 % of aluminium. An even more improvement in thermal stability is obtained by thermal treatments of these alloys. These new characteristics are explained by the fine dispersion of the UAl{sub 2} particles in uranium. The results after treatments obtained from an alloy slug containing 0,4 % of aluminium show no buckling or surface distortion and no elongation. (M.P.)

Recovery of aluminium, nickel-copper alloys and salts from spent fluorescent lamps.

Science.gov (United States)

Rabah, Mahmoud A

2004-01-01

This study explores a combined pyro-hydrometallurgical method to recover pure aluminium, nickel-copper alloy(s), and some valuable salts from spent fluorescent lamps (SFLs). It also examines the safe recycling of clean glass tubes for the fluorescent lamp industry. Spent lamps were decapped under water containing 35% acetone to achieve safe capture of mercury vapour. Cleaned glass tubes, if broken, were cut using a rotating diamond disc to a standard shorter length. Aluminium and copper-nickel alloys in the separated metallic parts were recovered using suitable flux to decrease metal losses going to slag. Operation variables affecting the quality of the products and the extent of recovery with the suggested method were investigated. Results revealed that total loss in the glass tube recycling operation was 2% of the SFLs. Pure aluminium meeting standard specification DIN 1712 was recovered by melting at 800 degrees C under sodium chloride/carbon flux for 20 min. Standard nickel-copper alloys with less than 0.1% tin were prepared by melting at 1250 degrees C using a sodium borate/carbon flux. De-tinning of the molten nickel-copper alloy was carried out using oxygen gas. Tin in the slag as oxide was recovered by reduction using carbon or hydrogen gas at 650-700 degrees C. Different valuable chloride salts were also obtained in good quality. Further research is recommended on the thermodynamics of nickel-copper recovery, yttrium and europium recovery, and process economics.

Recovery of aluminium, nickel-copper alloys and salts from spent fluorescent lamps

International Nuclear Information System (INIS)

Rabah, Mahmoud A.

2004-01-01

This study explores a combined pyro-hydrometallurgical method to recover pure aluminium, nickel-copper alloy(s), and some valuable salts from spent fluorescent lamps (SFLs). It also examines the safe recycling of clean glass tubes for the fluorescent lamp industry. Spent lamps were decapped under water containing 35% acetone to achieve safe capture of mercury vapour. Cleaned glass tubes, if broken, were cut using a rotating diamond disc to a standard shorter length. Aluminium and copper-nickel alloys in the separated metallic parts were recovered using suitable flux to decrease metal losses going to slag. Operation variables affecting the quality of the products and the extent of recovery with the suggested method were investigated. Results revealed that total loss in the glass tube recycling operation was 2% of the SFLs. Pure aluminium meeting standard specification DIN 1712 was recovered by melting at 800 deg. C under sodium chloride/carbon flux for 20 min. Standard nickel-copper alloys with less than 0.1% tin were prepared by melting at 1250 deg. C using a sodium borate/carbon flux. De-tinning of the molten nickel-copper alloy was carried out using oxygen gas. Tin in the slag as oxide was recovered by reduction using carbon or hydrogen gas at 650-700 deg. C. Different valuable chloride salts were also obtained in good quality. Further research is recommended on the thermodynamics of nickel-copper recovery, yttrium and europium recovery, and process economics

Radiation protection aspects in importing metallic scraps

International Nuclear Information System (INIS)

Risica, S.; Di Ciaccio, P.

1996-09-01

The meeting deals with radiation protection problems caused by the possibility that radioactive metal scraps or radioactive sources hidden in the scraps, may arrive in a foundry. The importance of this issue and of rational and systematic solutions is showed by several accidents, happened in the past in numerous countries, by many signals in Italy and by some papers published in international scientific journals or reports issued by authorities and institutions in different countries

Methods for production of aluminium powders and their application fields

Energy Technology Data Exchange (ETDEWEB)

Gopienko, V.G.; Kiselev, V.P.; Zobnina, N.S. (Vsesoyuznyj Nauchno-Issledovatel' skij i Proektnyj Inst. Alyuminievoj, magnievoj i ehlektrodnoj promyshlennosti (USSR))

1984-12-01

Different types of powder products made of alluminium and its alloys (powder, fine powders, granules and pastes) as well as their basic physicochemical properties are briefly characterized. The principle methods for alluminium powder production are outlined: physicochemical methods, the melt spraying by compressed gas being the mostly developed among them, and physico-mechanical ones. Main application spheres for powder productions of aluminium and its alloys are reported in short.

Methods for production of aluminium powders and their application fields

International Nuclear Information System (INIS)

Gopienko, V.G.; Kiselev, V.P.; Zobnina, N.S.

1984-01-01

Different types of powder products made of alluminium and its alloys (powder, fine powders, granules and pastes) as well as their basic physicochemical properties are briefly characterized. The principle methods for alluminium powder production are outlined: physicochemical methods, the melt spraying by compressed gas being the mostly developed among them, and physico-mechanical ones. Main application spheres for powder productions of aluminium and its alloys are reported in short

Rows of Dislocation Loops in Aluminium Irradiated by Aluminium Ions

DEFF Research Database (Denmark)

Henriksen, L.; Johansen, A.; Koch, J.

1967-01-01

Single-crystal aluminium specimens, irradiated with 50-keV aluminium ions, contain dislocation loops that are arranged in regular rows along <110 > directions. ©1967 The American Institute of Physics......Single-crystal aluminium specimens, irradiated with 50-keV aluminium ions, contain dislocation loops that are arranged in regular rows along directions. ©1967 The American Institute of Physics...

A Brief Research Review for Improvement Methods the Wettability between Ceramic Reinforcement Particulate and Aluminium Matrix Composites

Science.gov (United States)

Razzaq, Alaa Mohammed; Majid, Dayang Laila Abang Abdul; Ishak, M. R.; B, Uday M.

2017-05-01

The development of new methods for addition fine ceramic powders to Al aluminium alloy melts, which would lead to more uniform distribution and effective incorporation of the reinforcement particles into the aluminium matrix alloy. Recently the materials engineering research has moved to composite materials from monolithic, adapting to the global need for lightweight, low cost, quality, and high performance advanced materials. Among the different methods, stir casting is one of the simplest ways of making aluminium matrix composites. However, it suffers from poor distribution and combination of the reinforcement ceramic particles in the metal matrix. These problems become significantly effect to reduce reinforcement size, more agglomeration and tendency with less wettability for the ceramic particles in the melt process. Many researchers have carried out different studies on the wettability between the metal matrix and dispersion phase, which includes added wettability agents, fluxes, preheating the reinforcement particles, coating the reinforcement particles, and use composting techniques. The enhancement of wettability of ceramic particles by the molten matrix alloy and the reinforcement particles distribution improvement in the solidified matrix is the main objective for many studies that will be discussed in this paper.

Decontamination of transuranic contaminated metals by melt refining

International Nuclear Information System (INIS)

Heshmatpour, B.; Copeland, G.L.; Heestand, R.L.

1983-01-01

Melt refining of transuranic contaminated metals is a possible decontamination process with the potential advantages of producing metal for reuse and of simplifying chemical analyses. By routinely achieving the 10 nCi/g( about0.1ppm) level by melt refining, scrap metal can be removed from the transuranic waste category. (To demonstrate the effectiveness of this melt refining process, mild steel, stainless steel, nickel, and copper were contaminated with 500 ppm (μg/g) PuO 2 and melted with various fluxes. The solidified slags and metals were analyzed for their plutonium contents, and corresponding partition ratios for plutonium were calculated. Some metals were double refined in order to study the effect of secondary slag treatment. The initial weight of the slags was also varied to investigate the effect of slag weight on the degree of plutonium removal. In general, all four metals could be decontaminated below 1 ppm (μg/g) Pu ( about100 nCi/g) by a single slag treatment. Doubling the slag weight did not improve decontamination significantly; however, double slag treatment using 5 wt.% slag did decontaminate the metals to below 0.1 ppm (μg/g) Pu (10 nCi/g).)

A multi-component evaporation model for beam melting processes

Science.gov (United States)

Klassen, Alexander; Forster, Vera E.; Körner, Carolin

2017-02-01

In additive manufacturing using laser or electron beam melting technologies, evaporation losses and changes in chemical composition are known issues when processing alloys with volatile elements. In this paper, a recently described numerical model based on a two-dimensional free surface lattice Boltzmann method is further developed to incorporate the effects of multi-component evaporation. The model takes into account the local melt pool composition during heating and fusion of metal powder. For validation, the titanium alloy Ti-6Al-4V is melted by selective electron beam melting and analysed using mass loss measurements and high-resolution microprobe imaging. Numerically determined evaporation losses and spatial distributions of aluminium compare well with experimental data. Predictions of the melt pool formation in bulk samples provide insight into the competition between the loss of volatile alloying elements from the irradiated surface and their advective redistribution within the molten region.

Fabrication and characterisation of uranium, molybdenum, chromium, niobium and aluminium; Dobijanje i karakterizacija legura uranijuma sa molibdenom, hromom, niobijumom i aluminijumom

Energy Technology Data Exchange (ETDEWEB)

Sofrenovic, R; Isailovic, M; Kotur, Z [Institute of Nuclear Sciences Boris Kidric, Vinca, Beograd (Yugoslavia)

1965-11-15

This paper describes fabrication of binary uranium alloys by melting and casting. The following alloys with nominal composition were obtained by melting in the vacuum furnace: uranium with niobium contents from 0.5%- 4.0% and uranium with molybdenum contents from 0.4% - 1.2%. Uranium alloys with chromium content from 0.4% - 1.2% and uranium alloy with 0.12% of aluminium were obtained by vacuum induction furnace (electric arc melting)

Survey on the scrap iron and steel recycling in Thailand and Indonesia; Hatten tojokoku (Tai Indonesia) ni okeru tetsu scrap saiseiyo ni kansuru chosa

Energy Technology Data Exchange (ETDEWEB)

NONE

1997-03-01

This report describes the survey results of the scrap iron and steel recycling industries in Thailand and Indonesia. The purpose of this survey is to extract problems obstructing the scrap iron and steel recycling, to recognize the present situation and predict the future situation, and to examine the possibility of international cooperation. As a result of the survey, it was found that the quality of scrap collected in the domestic market is poor as it contains too many impurities for it to be utilized for the manufacture of many higher quality iron and steel products. The actual quantity of domestically collected scrap is too low to support the expected growth in demand in each nation. Current environmental management practices are largely concerned with the construction of wastewater treatment facilities and the extraction of furnace dust. However, the lack of enforcement of environmental regulations does not encourage companies to implement sound environmental practices. Neither government actively promotes and investigates iron and steel recycling in the domestic, commercial or industrial sectors. Collaboration with overseas nations having more advanced iron and steel industries could be helpful to the scrap recycling industry in both nations. 6 figs., 21 tabs.

Plasma melting and recycling technology for decommissioning material. Removal of zinc and lead of ferrous scrap

International Nuclear Information System (INIS)

Ikeda, Koichi; Amakawa, Tadashi; Yasui, Shinji

2001-01-01

A great amount of nonradioactive waste such as concrete, metal and the like, will be generated intensively in a short period when dismantling nuclear power plants. Thus, it is very important for smooth dismantling to promote their recycling. Melting operates conditions to recycle metal easily, but degrades the quality by contamination of tramp elements. So it was performed to melt carbon steel coated with anti-corrosive paint including lead, zinc, etc. and to analyze the steel grade for study of obtaining the desired grade. On some test conditions, concentration of lead and zinc just after melting all samples lowered less than target concentration which was permissible for cast iron. About the unsatisfactory conditions when a lot of slag generated, concentration of zinc was simulated changing the sequence of plasma melting. The result showed that an efficient sequence controlled input energy to maintain molten bath after melting all samples as quickly as possible. (author)

Utilizing Rice Husk Briquettes in Firing Crucible Furnace for Low Temperature Melting Metals in Nigeria

Directory of Open Access Journals (Sweden)

N. A. Musa

2012-08-01

Full Text Available The search for alternative fuels for firing crucible furnace for low temperature melting metals has become mandatory, as a result of the pollution problem associated with the use of fossil fuels, the expense of electricity and also deforestation as a result of the use of charcoal. An agricultural waste, rice husk, in briquette form was used as an alternative fuel to fire crucible furnace to melt lead, zinc and aluminium. Results showed that lead and zinc melted and reached their pouring temperatures of 3840C and 5300C in 70 minutes and 75 minutes respectively. Aluminium was raised to a maximum temperature of 5200C in 75 and 100 minutes.The average concentration of the pollutants (CO, SO2and NOX were found to be below the tolerance limit and that of TSP (Total Suspended Particulates was found to be within the tolerance limit stipulated by Federal Environmental Protection Agency (FEPA in Nigeria.

Comparison of decontamination and melting with direct disposal

International Nuclear Information System (INIS)

Janberg, K.G.; Rittscher, D.

1990-01-01

This report is an up-date and extension of the author's publication EUR 11149 of 1987 and refers to the currently preferred practices in the Federal Republic of Germany. The main changes since then are concerned with the strongly reduced ''de minimis''-level and the increased demands placed on waste documentation. Furthermore, the schedule for start-up of the final disposal mine KONRAD has slipped by more than two years since 1987. All these factors together strongly increase the interest in direct melting in the FRG, making it the main route to go. In the beginning direct melting was also considered by some only under the goal of volume reduction. Today, however, definite preference is given to recycling within the nuclear industry. This leads to the need to find more applications within this industry as the scrap metal arising is increasing. (author)

Hydrogen analysis and effect of filtration on final quality of castings from aluminium alloy AlSi7Mg0,3

Directory of Open Access Journals (Sweden)

M. Brůna

2011-01-01

Full Text Available The usage of aluminium and its alloys have increased in many applications and industries over the decades. The automotive industry is the largest market for aluminium castings and cast products. Aluminium is widely used in other applications such as aerospace, marine engines and structures. Parts of small appliances, hand tools and other machinery also use thousands of different aluminium castings. The applications grow as industry seeks new ways to save weight and improve performance and recycling of metals has become an essential part of a sustainable industrial society. The process of recycling has therefore grown to be of great importance, also another aspect has become of critical importance: the achievement of quality and reliability of the products and so is very important to underst and the mechanisms of the formation of defects in aluminium melts, and also to have a reliable and simple means of detection.

Investigation of aluminium-rich alloy system of aluminium-strontium-silicium

International Nuclear Information System (INIS)

Ganiev, I.N.; Vakhobov, A.B.; Dzhuraev, T.D.; Alidzhanov, F.N.

1976-01-01

An area of the solid solution based on aluminium was studied, and the surface was plotted of the liquidus adjoining the apex of the aluminium corner of the strontium-aluminium-silicon system. The investigation was carried out by microstructure and differential thermal analyses and by the measurement of the microhardness of the component phases. A combined solubility of silicon and strontium in aluminium was studied along three radial sections at Sr-to-Si ratios of 1/2, 1/1 and 2/1. The relationships of ''composition vs. Microhardness'', obtained in these sections, made it possible to define the boundaries of the phase regions in the aluminium corner of the strontium-aluminium-silicon system at 500 deg C. The greatest solubility is that along the Al-SrAl 2 Si 2 section at a Sr/Si ratio of 1/2. A further increase in the content of strontium brings about a drop in the solubility of silicon in solid aluminium. The projection of the liquidus surface of the strontium-aluminium-silicon system, rich in aluminium, includes four surfaces of primary crystallization: α-Al, SrAl 4 , SrAl 2 Si 2 and Si. The system comprises a section of Al-SrAl 2 Si 2 representing a quasibinary system of an eutectic type. The eutectic reaction takes place at a temperature of 640 deg C. The quasibinary Al-SrAl 2 Si 2 section divides the aluminium corner of the Sr-Al-Si system into two independent systems Al-SrAl 4 -SrAl 2 Si 2 and Al-Si-SrAl 2 Si 2 of an eutectic type

Scrapping of student bursaries confirmed.

Science.gov (United States)

Longhurst, Chris

2016-07-27

Student bursaries for nurses will be scrapped from next year, the government has confirmed. Undergraduate nursing and midwifery students in England will now face tuition fees and student loans from August 2017.

Process options and projected mass flows for the HTGR refabrication scrap recovery system

International Nuclear Information System (INIS)

Tiegs, S.M.

1979-03-01

The two major uranium recovery processing options reviewed are (1) internal recovery of the scrap by the refabrication system and (2) transfer to and external recovery of the scrap by the head end of the reprocessing system. Each option was reviewed with respect to equipment requirements, preparatory processing, and material accountability. Because there may be a high cost factor on transfer of scrap fuel material to the reprocessing system for recovery, all of the scrap streams will be recycled internally within the refabrication system, with the exception of reject fuel elements, which will be transferred to the head end of the reprocessing system for uranium recovery. The refabrication facility will be fully remote; thus, simple recovery techniques were selected as the reference processes for scrap recovery. Crushing, burning, and leaching methods will be used to recover uranium from the HTGR refabrication scrap fuel forms, which include particles without silicon carbide coatings, particles with silicon carbide coatings, uncarbonized fuel rods, carbon furnace parts, perchloroethylene distillation bottoms, and analytical sample remnants. Mass flows through the reference scrap recovery system were calculated for the HTGR reference recycle facility operating with the highly enriched uranium fuel cycle. Output per day from the refabrication scrap recovery system is estimated to be 4.02 kg of 2355 U and 10.85 kg of 233 U. Maximum equipment capacities were determined, and future work will be directed toward the development and costing of the scrap recovery system chosen as reference

System for Prevention, Detection and Response to Radioactive Materials in Scrap Metal in Ukraine

Energy Technology Data Exchange (ETDEWEB)

Makarovska, O., E-mail: makarovska@hq.snrc.gov.ua [State Nuclear Regulatory Committee of Ukraine, Kiev (Ukraine)

2011-07-15

The State control system to prevent, detect and respond to cases of radioactive material in scrap metal is functioning in Ukraine. The system includes regulations for the safe and secure management of metal scrap and administrative and technical measures to prevent, detect and respond to cases of radioactive material in scrap metal. The key elements of prevention are the system of licensing and supervision in the sphere of radioactive material use and the State system for inventory, registration and control of radiation sources. Metal scrap management is licensed by the Ministry of Industrial Policy and one of the licence conditions is radiation control of the scrap metal. State supervision of the operations with metal scrap is provided by Ministry of Health and Ministry of Environmental Protection according to the regulation 'State sanitary-ecological standard for metal scrap management'. Specific standards exist for the export of metal scrap. Export consignments are followed by a certificate that proves the radiological safety of the metal. Ukrainian metallurgical plants provide an input radiation control of metal scrap and an output control of the produced metal. Thus, there exists a five barrier system of metal scrap control: border control; exclusion zone perimeter control; metal scrap dealers control; metallurgical plants (input control and output control of produced metal); and export consignments radiological certification. To regain control over orphan sources (including occasional radioactive material in the scrap metal) the 'procedure for interaction of executive authorities and involved legal entities in case of revealing of radiation sources in no legal use' was approved by a Resolution of the Cabinet of Ministers of Ukraine. The investigation of each case with feedback, information of involved bodies, safe and secure storage of restored radioactive material are provided according to this procedure. (author)

Computational prediction of the refinement of oxide agglomerates in a physical conditioning process for molten aluminium alloy

International Nuclear Information System (INIS)

Tong, M; Jagarlapudi, S C; Browne, D J; Patel, J B; Stone, I C; Fan, Z

2015-01-01

Physically conditioning molten scrap aluminium alloys using high shear processing (HSP) was recently found to be a promising technology for purification of contaminated alloys. HSP refines the solid oxide agglomerates in molten alloys, so that they can act as sites for the nucleation of Fe-rich intermetallic phases which can subsequently be removed by the downstream de-drossing process. In this paper, a computational modelling for predicting the evolution of size of oxide clusters during HSP is presented. We used CFD to predict the macroscopic flow features of the melt, and the resultant field predictions of temperature and melt shear rate were transferred to a population balance model (PBM) as its key inputs. The PBM is a macroscopic model that formulates the microscopic agglomeration and breakage of a population of a dispersed phase. Although it has been widely used to study conventional deoxidation of liquid metal, this is the first time that PBM has been used to simulate the melt conditioning process within a rotor/stator HSP device. We employed a method which discretizes the continuous profile of size of the dispersed phase into a collection of discrete bins of size, to solve the governing population balance equation for the size of agglomerates. A finite volume method was used to solve the continuity equation, the energy equation and the momentum equation. The overall computation was implemented mainly using the FLUENT module of ANSYS. The simulations showed that there is a relatively high melt shear rate between the stator and sweeping tips of the rotor blades. This high shear rate leads directly to significant fragmentation of the initially large oxide aggregates. Because the process of agglomeration is significantly slower than the breakage processes at the beginning of HSP, the mean size of oxide clusters decreases very rapidly. As the process of agglomeration gradually balances the process of breakage, the mean size of oxide clusters converges to a

Computational prediction of the refinement of oxide agglomerates in a physical conditioning process for molten aluminium alloy

Science.gov (United States)

Tong, M.; Jagarlapudi, S. C.; Patel, J. B.; Stone, I. C.; Fan, Z.; Browne, D. J.

2015-06-01

Physically conditioning molten scrap aluminium alloys using high shear processing (HSP) was recently found to be a promising technology for purification of contaminated alloys. HSP refines the solid oxide agglomerates in molten alloys, so that they can act as sites for the nucleation of Fe-rich intermetallic phases which can subsequently be removed by the downstream de-drossing process. In this paper, a computational modelling for predicting the evolution of size of oxide clusters during HSP is presented. We used CFD to predict the macroscopic flow features of the melt, and the resultant field predictions of temperature and melt shear rate were transferred to a population balance model (PBM) as its key inputs. The PBM is a macroscopic model that formulates the microscopic agglomeration and breakage of a population of a dispersed phase. Although it has been widely used to study conventional deoxidation of liquid metal, this is the first time that PBM has been used to simulate the melt conditioning process within a rotor/stator HSP device. We employed a method which discretizes the continuous profile of size of the dispersed phase into a collection of discrete bins of size, to solve the governing population balance equation for the size of agglomerates. A finite volume method was used to solve the continuity equation, the energy equation and the momentum equation. The overall computation was implemented mainly using the FLUENT module of ANSYS. The simulations showed that there is a relatively high melt shear rate between the stator and sweeping tips of the rotor blades. This high shear rate leads directly to significant fragmentation of the initially large oxide aggregates. Because the process of agglomeration is significantly slower than the breakage processes at the beginning of HSP, the mean size of oxide clusters decreases very rapidly. As the process of agglomeration gradually balances the process of breakage, the mean size of oxide clusters converges to a

Structure, morphology and melting hysteresis of ion-implanted nanocrystals

International Nuclear Information System (INIS)

Andersen, H.H.; Johnson, E.

1995-01-01

Investigations of nanosized metal and semimetal inclusions produced by ion implantation in aluminium are reviewed. The inclusions are from 1 nm to 15 nm in size and contain from 80 to 100,000 atoms. Embedded crystallites, which are topotactically aligned with the surrounding matrix, may not be produced in this size range by any other method. The inclusions offer unique possibilities for study of the influence of interfaces on the crystal structure of the inclusions as well as on their melting and solidification behaviour. Studies are made with transmission electron microscopy (TEM), electron- and x-ray diffraction and in situ RBS- channeling measurements. Bi, Cd, In, Pb and Tl inclusions all show a substantial melting/solidification temperature hysteresis, which, in all cases except for Bi, is placed around the bulk melting temperature, while bismuth melts below that temperature. (au) 46 refs

Aluminium in human sweat.

Science.gov (United States)

Minshall, Clare; Nadal, Jodie; Exley, Christopher

2014-01-01

It is of burgeoning importance that the human body burden of aluminium is understood and is measured. There are surprisingly few data to describe human excretion of systemic aluminium and almost no reliable data which relate to aluminium in sweat. We have measured the aluminium content of sweat in 20 healthy volunteers following mild exercise. The concentration of aluminium ranged from 329 to 5329μg/L. These data equate to a daily excretion of between 234 and 7192μg aluminium and they strongly suggest that perspiration is the major route of excretion of systemic aluminium in humans. Copyright © 2013 Elsevier GmbH. All rights reserved.

Advanced technologies for decontamination and conversion of scrap metal

International Nuclear Information System (INIS)

Valerie MacNair; Steve Sarten; Thomas Muth; Brajendra Mishra

1999-01-01

The Department of Energy (DOE) faces the task of decommissioning much of the vast US weapons complex. One challenge of this effort includes the disposition of large amounts of radioactively contaminated scrap metal (RSM) including but not limited to steel, nickel, copper, and aluminum. The decontamination and recycling of RSM has become a key element in the DOE's strategy for cleanup of contaminated sites and facilities. Recycling helps to offset the cost of decommissioning and saves valuable space in the waste disposal facilities. It also reduces the amount of environmental effects associated with mining new metals. Work on this project is geared toward finding decontamination and/or recycling alternatives for the RSM contained in the decommissioned gaseous diffusion plants including approximately 40,000 tons of nickel. The nickel is contaminated with Technetium-99, and is difficult to remove using traditional decontamination technologies. The project, titled ''Advanced Technologies for Decontamination and Conversion of Scrap Metal'' was proposed as a four phase project. Phase 1 and 2 are complete and Phase 3 will complete May 31, 1999. Stainless steel made from contaminated nickel barrier was successfully produced in Phase 1. An economic evaluation was performed and a market study of potential products from the recycled metal was completed. Inducto-slag refining, after extensive testing, was eliminated as an alternative to remove technetium contamination from nickel. Phase 2 included successful lab scale and pilot scale demonstrations of electrorefining to separate technetium from nickel. This effort included a survey of available technologies to detect technetium in volumetrically contaminated metals. A new process to make sanitary drums from RSM was developed and implemented. Phase 3 included a full scale demonstration of electrorefining, an evaluation of electro-refining alternatives including direct dissolution, melting of nickel into anodes, a laser cutting

Worker exposures from recycling surface contaminated radioactive scrap metal

International Nuclear Information System (INIS)

Kluk, A.; Phillips, J.W.; Culp, J.

1996-01-01

Current DOE policy permits release from DOE control of real property with residual levels of surficial radioactive contamination if the contamination is below approved guidelines. If the material contains contamination that is evenly distributed throughout its volume (referred to as volumetric contamination), then Departmental approval for release must be obtained in advance. Several DOE sites presently recycle surface contaminated metal, although the quantities are small relative to the quantities of metal processed by typical mini-mills, hence the potential radiation exposures to mill workers from processing DOE metals and the public from the processed metal are at present also a very small fraction of their potential value. The exposures calculated in this analysis are based on 100% of the scrap metal being processed at the maximum contamination levels and are therefore assumed to be maximum values and not likely to occur in actual practice. This paper examines the relationship between the surface contamination limits established under DOE Order 5400.5, open-quotes Radiation Protection of the Public and the Environment,close quotes and radiation exposures to workers involved in the scrap metal recycling process. The analysis is limited to surficial contamination at or below the guideline levels established in DOE Order 5400.5 at the time of release. Workers involved in the melting and subsequent fabrication of products are not considered radiation workers (no requirements for monitoring) and must be considered members of the public. The majority of the exposures calculated in this analysis range from tenths of a millirem per year (mrem/yr) to less than 5 mrem/yr. The incremental risk of cancer associated with these exposures ranges from 10 -8 cancers per year to 10 -6 cancers per year

Laser melt injection of hard ceramic particles into Al and Ti alloys - processing, microstructure and mechanical behaviour

NARCIS (Netherlands)

Ocelik, V.; Nijman, S.; van Ingen, R.; Oliveira, U.; de Hosson, J.T.M.; Brebbia, CA; DeHosson, JTM; Nishida, SI

2003-01-01

The conditions for a successful Laser Melt Injection (LMI) of SiC and WC particles into the melt pool of Al8Si and Ti6A14V alloys were studied experimentally and theoretically by FEM calculations. The laser employed is a high power Nd:YAG. The formation of a relatively thick aluminium oxide layer on

40 CFR 63.10885 - What are my management practices for metallic scrap and mercury switches?

Science.gov (United States)

2010-07-01

... minimize the presence of mercury in scrap from end-of-life vehicles. (3) Option for specialty metal scrap... metallic scrap and mercury switches? 63.10885 Section 63.10885 Protection of Environment ENVIRONMENTAL... Affected Sources § 63.10885 What are my management practices for metallic scrap and mercury switches? (a...

Recycled scrap metal and soils/debris with low radioactive contents

International Nuclear Information System (INIS)

Carriker, A.W.

1996-01-01

Two types of large volume bulk shipments of materials with low radioactivity have characteristics that complicate compliance with normal transport regulations. Scrap metal for recycling sometimes contains radioactive material that was not known or identified by the shipper prior to it being offered for transport to a scrap recycle processor. If the radioactive material is not detected before the scrap is processed, radiological and economic problems may occur. If detected before processing, the scrap metal will often be returned to the shipper. Uranium mill-tailings and contaminated soils and debris have created potential public health problems that required the movement of large volumes of bulk material to isolated safe locations. Similarly, old radium processing sites have created contamination problems needing remediation. The US Department of Transportation has issued exemptions to shippers and carriers for returning rejected scrap metal to original shippers. Other exemptions simplify transport of mill-tailings and debris from sites being remediated. These exemptions provide relief from detailed radioassay of the radioactive content in each conveyance as well as relief from the normal requirements for packaging, shipping documents, marking, labelling, and placarding which would be required for some of the shipments if the exemptions were not issued. (Author)

Evaluation of segmented gamma scanner measurements on cans of recoverable scrap

International Nuclear Information System (INIS)

Shull, A.H.; Weber, J.H.; MacMurdo, K.W.; Baker, L.B.

1991-01-01

Savannah River Site (SRS) has had a long-standing concern about the inability to measure recoverable scrap. A segmented gamma scanner (SGS) was evaluated for use in measuring cans of scrap materials. Four scrap cans were selected and re-packaged into containers that could be measured using calorimetry and gamma spectrometry. These scrap cans were later used as working standards for the SGS. In addition, replicate measurements were made on all cans of scrap currently stored with estimated values. Before accepting the SGS measurements on the cans, data from the replicate measurements of the standards and a limited number of process cans were analyzed to determine if there was a significant bias between the SGS and the calorimeter-gamma spectrometer measurements, if the random replication error would be acceptable for accountability, to set control limits for the workings standards, and to determine acceptable differences between replicate measurements. After completing the measurement of all process scrap cans in the inventory, the the final data were analyzed and estimates based on the two sets of data compared. The methodology used to determine the appropriate measurement error model, to estimate the measurement errors, to set control limits, and to determine the significance of the bias will be described as well as a comparison of the error estimates based on the preliminary versus final data

Grain refinement in a AlZnMgCuTi alloy by intensive melt shearing: A multi-step nucleation mechanism

Science.gov (United States)

Li, H. T.; Xia, M.; Jarry, Ph.; Scamans, G. M.; Fan, Z.

2011-01-01

Direct chill (DC) cast ingots of wrought Al alloys conventionally require the deliberate addition of a grain refiner to provide a uniform as-cast microstructure for the optimisation of both mechanical properties and processability. Grain refiner additions have been in widespread industrial use for more than half a century. Intensive melt shearing can provide grain refinement without the need for a specific grain refiner addition for both magnesium and aluminium based alloys. In this paper we present experimental evidence of the grain refinement in an experimental wrought aluminium alloy achieved by intensive melt shearing in the liquid state prior to solidification. The mechanisms for high shear induced grain refinement are correlated with the evolution of oxides in alloys. The oxides present in liquid aluminium alloys, normally as oxide films and clusters, can be effectively dispersed by intensive shearing and then provide effective sites for the heterogeneous nucleation of Al 3Ti phase. As a result, Al 3Ti particles with a narrower size distribution and hence improved efficiency as active nucleation sites of α-aluminium grains are responsible for the achieved significant grain refinement. This is termed a multi-step nucleation mechanism.

State of the art of smelting lead-acid battery scrap

Energy Technology Data Exchange (ETDEWEB)

Melin, A

1977-02-01

A discussion is given of the economic importance of lead recovery and of scrap recycling in the battery industry. Various possibiliies of processing battery scrap, either by direct smelting or by smelting after preparaton are discussed, and the BBU, the Stolberger, and the Tonnolli methods are compared

Management of radiation protection aspects in the recycling of metallurgical scrap: the report of UNECE team of specialists on radioactive contaminated scrap

International Nuclear Information System (INIS)

Deckers, B.

2001-01-01

Complete text of publication follows: In 1999, the United Nations Economic Commission for Europe (UNECE) has created a Team of Specialists on Radioactive Contaminated Metal Scrap: technically qualified representatives of the steel industry, government representatives and competent international organizations representatives have studied the problem of radioactively contaminated scrap and steel, and have proposed solutions in this context acceptable at the international level in order to harmonize the legislation, the systems of measurement of radioactivity, the levels of detection. This team has established a document which will be published by the United Nations, and where good practices on managing radioactive metal scrap are presented, and which also contains numerous recommendations in order to harmonize legislations. The paper presents the content of the document and the main recommendations of the team. (author)

Enhanced high-solids anaerobic digestion of waste activated sludge by the addition of scrap iron.

Science.gov (United States)

Zhang, Yaobin; Feng, Yinghong; Yu, Qilin; Xu, Zibin; Quan, Xie

2014-05-01

Anaerobic digestion of waste activated sludge usually requires pretreatment procedure to improve the bioavailability of sludge, which involves considerable energy and high expenditures. This study proposes a cost-effective method for enhanced anaerobic digestion of sludge without a pretreatment by directly adding iron into the digester. The results showed that addition of Fe(0) powder could enhance 14.46% methane yield, and Fe scrap (clean scrap) could further enhance methane yield (improving rate 21.28%) because the scrap has better mass transfer efficiency with sludge and liquid than Fe(0) powder. The scrap of Fe with rust (rusty scrap) could induce microbial Fe(III) reduction, which resulted in achieving the highest methane yield (improving rate 29.51%), and the reduction rate of volatile suspended solids (VSS) was also highest (48.27%) among Fe powder, clean scrap and rusty scrap. PCR-DGGE proved that the addition of rusty scrap could enhance diversity of acetobacteria and enrich iron-reducing bacteria to enhance degradation of complex substrates. Copyright © 2014 Elsevier Ltd. All rights reserved.

46 CFR Sec. 12 - Disposition of removed equipment and scrap.

Science.gov (United States)

2010-10-01

... 46 Shipping 8 2010-10-01 2010-10-01 false Disposition of removed equipment and scrap. Sec. 12... CONTRACT-NSA-LUMPSUMREP Sec. 12 Disposition of removed equipment and scrap. (a) Article 8 of the NSA-LUMPSUMREP Contract provides that any ship equipment, fuel, lube oil, supplies, stores, furniture, fixtures...

Primary Raw Materials for Steelmakers: Scrap and Pig Iron

Directory of Open Access Journals (Sweden)

Cristina Bumbac

2011-10-01

Full Text Available Most of the daily steel we so much need is obtained now in electric furnaces, for which the main raw material is scrap. The scrap market is a very sensitive one, depending very much on internal collect, exports and imports, the market of steel and freight. Commerce with scrap is one of the most intense among all the countries of the world and covers all the routes and regions. Every ten years or so importers become exporters and vice versa, due to the period of life of the metallic products. For example, China was for the last 10 years one of the biggest importers (after Turkey, which is number one in importers' hierarchy, but prognoses tell that in 2-3 years China might become self-sufficient due to the investments which began some 20 years ago. USA was one of the largest exporters, but some 3 years ago some analysts advanced the idea that it may become a net importer (it didn't happened, though. The scrap market is not only important, it is also very interesting, with twisted evolutions and volatile prices in some periods.

The Effect of Laser Surface Treatment on Structure and Mechanical Properties Aluminium Alloy ENAC-AlMg9

Directory of Open Access Journals (Sweden)

Pakieła W.

2016-09-01

Full Text Available In this work, the influence of a high power diode laser surface treatment on the structure and properties of aluminium alloy has been determined. The aim of this study was to improve the mechanical and tribological properties of the surface layer of the aluminium alloy by simultaneously melting and feeding tungsten carbide particles into the molten pool. During the process was used high-power diode laser HPDL. In order to remelt the aluminium alloy surface the HPDL laser of 1.8, 2.0 and 2.2 kW laser beam power has been used. The linear laser scan rate of the beam was set 0.5 cm/s. In order to protect the liquid metal during laser treatment was used argon. As a base material was used aluminium alloy ENAC-AlMg9. To improve the surface mechanical and wear properties of the applied aluminium alloy was used biphasic tungsten carbide WC/W2C. The size of alloying powder was in the range 110-210 µm. The ceramic powder was introduced in the remelting zone by a gravity feeder at a constant rate of 8 g/m.

Decontamination of metals by melt refinings/slagging: An annotated bibliography

International Nuclear Information System (INIS)

Mizia, R.E.; Worcester, S.A.; Twidwell, L.G.; Paolini, D.J.; Weldon, T.A.

1993-07-01

As the number of nuclear installations undergoing decontamination and decommissioning (D ampersand D) increases, current radioactive waste storage space is consumed and establishment of new waste storage areas becomes increasingly difficult, the problem of handling and storing radioactive scrap metal (RSM) gains increasing importance in the DOE Environmental Restoration and Waste Management Program. To alleviate present and future waste storage problems, Westinghouse Idaho Nuclear Company (WINCO) is managing a program for the recycling of RSM for beneficial use within the DOE complex. As part of that effort, Montana Tech has been awarded a contract to help optimize melting and refining technology for the recycling of stainless steel RSM. The scope of the Montana Tech program includes a literature survey, a decontaminating slag design study, small scale melting studies to determine optimum slag compositions for removal of radioactive contaminant surrogates, analysis of preferred melting techniques, and coordination of large scale melting demonstrations (100--500 lbs) to be conducted at selected facilities. The program will support recycling and decontaminating stainless steel RSM for use in waste canisters for Idaho Waste Immobilization Facility densified high level waste. This report is the result of the literature search conducted to establish a basis for experimental melt/slag program development

Decontamination of metals by melt refinings/slagging: An annotated bibliography

Energy Technology Data Exchange (ETDEWEB)

Mizia, R.E. [ed.; Worcester, S.A.; Twidwell, L.G.; Paolini, D.J.; Weldon, T.A.

1993-07-01

As the number of nuclear installations undergoing decontamination and decommissioning (D&D) increases, current radioactive waste storage space is consumed and establishment of new waste storage areas becomes increasingly difficult, the problem of handling and storing radioactive scrap metal (RSM) gains increasing importance in the DOE Environmental Restoration and Waste Management Program. To alleviate present and future waste storage problems, Westinghouse Idaho Nuclear Company (WINCO) is managing a program for the recycling of RSM for beneficial use within the DOE complex. As part of that effort, Montana Tech has been awarded a contract to help optimize melting and refining technology for the recycling of stainless steel RSM. The scope of the Montana Tech program includes a literature survey, a decontaminating slag design study, small scale melting studies to determine optimum slag compositions for removal of radioactive contaminant surrogates, analysis of preferred melting techniques, and coordination of large scale melting demonstrations (100--500 lbs) to be conducted at selected facilities. The program will support recycling and decontaminating stainless steel RSM for use in waste canisters for Idaho Waste Immobilization Facility densified high level waste. This report is the result of the literature search conducted to establish a basis for experimental melt/slag program development.

High Value Scrap Tire Recycle

Energy Technology Data Exchange (ETDEWEB)

Bauman, B. D.

2003-02-01

The objectives of this project were to further develop and scale-up a novel technology for reuse of scrap tire rubber, to identify and develop end uses for the technology (products), and to characterize the technology's energy savings and environmental impact.

Management of radioactive scrap metal at SCK-CEN

International Nuclear Information System (INIS)

Noynaert, L.; Klein, M.; Cornelissen, R.; Ponnet, M.

2000-01-01

The environmental concern and public perception as well as the steadily increase of the conditioning and disposal costs are pushing the nuclear sector to minimise the amount of radioactive waste. Hence it is a strong incentive to prefer the management option 'recycling and reuse' instead of the option 'disposal and replacement'. The 'recycling and reuse' option requires the availability of decontamination techniques as well as measuring techniques allowing to prove that the release criteria are met. Therefore SCK-CEN has now two decontamination installations for scrap metal on its own site. One installation uses a wet abrasive technique while the other one uses a chemical process based on the Ce 4+ . These two installations, combined with the use of foundries for free release or for radioactive scrap metal recycling are now common practices at SCK-CEN and will allow to reduce the metallic waste to 10% of the metallic scrap production and the costs at least by a factor 2.5. (author)

Formation of disorder aluminium zones in an immiscible lead-aluminium system

International Nuclear Information System (INIS)

Huang, R Z; Zhang, L H; Sui, M L; Wang, Y M

2004-01-01

High resolution transmission electron microscopy (HRTEM) observations show evidence for the formation of disorder Al zones around some faceted Pb inclusions embedded in an Al matrix in immiscible lead-aluminium samples, which were prepared by a melt-spun method and then aged for about two months at room temperature. Furthermore, it is found that, both before and after ageing, all such Pb inclusions have a cube-cube orientation relationship with the Al matrix. The results of molecular dynamics (MD) simulations give an extensive analysis of the formation of the disorder Al zones and provide a reasonable explanation for the HRTEM finding: the existence of oxygen soluted in the Pb inclusions at higher temperatures may lead to the formation of the disorder Al zone in the aged sample. The dependence of the thickness of the disorder Al zone on the amount of oxygen soluted in the Pb inclusion at higher temperatures, and the average stress in the equilibrium configuration of a MD cell, is discussed

Human exposure to aluminium.

Science.gov (United States)

Exley, Christopher

2013-10-01

Human activities have circumvented the efficient geochemical cycling of aluminium within the lithosphere and therewith opened a door, which was previously only ajar, onto the biotic cycle to instigate and promote the accumulation of aluminium in biota and especially humans. Neither these relatively recent activities nor the entry of aluminium into the living cycle are showing any signs of abating and it is thus now imperative that we understand as fully as possible how humans are exposed to aluminium and the future consequences of a burgeoning exposure and body burden. The aluminium age is upon us and there is now an urgent need to understand how to live safely and effectively with aluminium.

Determination of Aluminium Content in Aluminium Hydroxide Formulation by FT-NIR Transmittance Spectroscopy

DEFF Research Database (Denmark)

Lai, Xuxin; Zheng, Yiwu; Søndergaard, Ib

2007-01-01

A method for determining the aluminium content of an aluminium hydroxide suspension using near infrared (NIR) transmittance spectroscopy has been developed. Inductively coupled plasma-atomic emission spectroscopy (ICP-AES) was used as reference method. The factors influencing the NIR analysis...... aluminium content in aluminium hydroxide suspension. (c) 2007 Elsevier Ltd. All rights reserved....

Peltier Heats in Cryolite Melts With Alumina

Energy Technology Data Exchange (ETDEWEB)

Flem, B.E.

1996-12-31

In the production of aluminium, improving the heat balance at the electrolytic cell may contribute to improve the energy conversion efficiency and the current efficiency of the process. The main purpose of this doctoral thesis was to measure Seebeck coefficients, or thermoelectric powers, to settle the question of reversible cooling or heating of the aluminium electrode and to decide the magnitude of the reversible Peltier effect of both the aluminium and the carbon electrode. The irreversible thermodynamics of thermocells is outlined. A thermocell using the binary system AlF{sub 3}-NaF and aluminium electrodes is described and the temperature dependence of the thermoelectric power is given. The system is extended by adding Al{sub 2}O{sub 3} to the molten electrolyte. Both thermocells with aluminium electrodes and oxygen electrodes are treated. The relevance of the thermocell measurements to the Hall-Heroult cell is discussed and an overview of trends in other thermocell systems is given. Measuring thermocell potentials of fluoride melts is complicated and so the experiments are covered in great detail. It is found that there is a reversible heat production at the cathode and a reversible cooling at the anode, which indicates that maximum temperature in the cell occurs at the cathode surface, not in the electrolyte as previously believed. When the electrolyte is saturated with both Al oxide and Al fluoride, the reversible heat effect at the cathode is approximately zero. This means that the cooling of the anode corresponds to the change of entropy in the reduction of Al oxide to Al and carbon dioxide. 186 refs., 23 figs., 25 tabs.

Nano-crystalline P/M aluminium for automotive applications

International Nuclear Information System (INIS)

Hummert, K; Schattevoy, R; Broda, M; Knappe, M; Beiss, P; Klubberg, F; Schubert, T H; Leuschner, R

2009-01-01

The reduction of total vehicle weight and lowering of moving masses within the engine are key elements to overcome future emission challenges of the automotive industry. Within a German BMBF funded project the melt spinning technology will be driven to a series production status. The very fast cooling condition of the melt leads to a nano-structure of the aluminium material. This results in new material properties of known alloys. The strength increases dramatically without lowered forming behaviour. With this process the freedom of designing complex alloys is very flexible. Different alloys have been investigated for several applications, where high strength at room and elevated temperatures and/or high wear resistance is required. This paper presents some results regarding the processing, microstructure and mechanical properties of a developed Al-Ni-Fe alloy. This joined research project with partners from the automotive industry as well as automotive suppliers and universities is funded by the German BMBF 'NanoMobile' Program under Project number 03X3008.

Kinetics of dissolution of sapphire in melts in the CaO-Al2O3-SiO2 system

Science.gov (United States)

Shaw, Cliff S. J.; Klausen, Kim B.; Mao, Huahai

2018-05-01

The dissolution rate of sapphire in melts in the CAS system of varying silica activity, viscosity and degree of alumina saturation has been determined at 1600 °C and 1.5 GPa. After an initiation period of up to 1800 s, dissolution is controlled by diffusion of cations through the boundary layer adjacent to the dissolving sapphire. The dissolution rate decreases with increasing silica activity, viscosity and molar Al2O3/CaO. The calculated diffusion matrix for each solvent melt shows that CAS 1 and 9 which have molar Al2O3/CaO of 0.33 and 0.6 and dissolution rate constants of 0.65 × 10-6 and 0.59 × 10-6 m/s0.5 have similar directions and magnitudes of diffusive coupling: DCaO-Al2O3 and DAl2O3-CaO are both negative are approximately equal. The solvent with the fastest dissolution rate: CAS 4, which has a rate constant of 1.5 × 10-6 m/s0.5 and Al2O3/CaO of 0.31 has positive DCaO-Al2O3 and negative DAl2O3-CaO and the absolute values vary by a factor of 4. Although many studies show that aluminium is added to the melts via the reaction: Si4+ =Al3+ + 0.5Ca2+ the compositional profiles show that this reaction is not the only one involved in accommodating the aluminium added during sapphire dissolution. Rather, aluminium is incorporated as both tetrahedrally coordinated Al charge balanced by Ca and as aluminium not charge balanced by Ca (termed Alxs). This reaction: AlIV -Ca =Alxs +CaNBO where CaNBO is a non-bridging oxygen associated with calcium, may involve the formation of aluminium triclusters. The shape of the compositional profiles and oxide-oxide composition paths is controlled by the aluminium addition reaction. When Alxs exceeds 2%, CaO diffusion becomes increasingly anomalous and since the bond strength of Alxs correlates with CaO/CaO + Al2O3, the presence of more than 2% Alxs leads to significantly slower dissolution than when Alxs is absent or at low concentration. Thus, dissolution is controlled by diffusion of cations through the boundary layer, but this

Effect of Bio char on Plant Growth and Aluminium Form of Soil under Aluminium Stress

Science.gov (United States)

Qian, Lianwen; Li, Qingbiao; Sun, Jingwei; Feng, Ying

2018-01-01

Aluminium-enriched acid red soils in South China easily cause aluminium toxicity to plants, but biochip can improve soils and eliminate soil contaminations. In this project, biochip was used in potted plant control test to study the effect of biochip on plant growth in soil under acid aluminium stress and the migration and conversion of aluminium in plant-soil system. The fin dings show that the application of biochip increases the pH value of soil under aluminium stress significantly, changes the existing form of aluminium ion in soil, reduces the plants’ absorption of aluminium, and alleviates the aluminium toxicity to plants, but too much biochip may inhibit the growth of plants. In this case, further study should be carried out as regards the volume and way of biochip input in practical applications as well as the timeliness of aluminium toxicity removal.

The development of technology for recycling of electronic scrap

Energy Technology Data Exchange (ETDEWEB)

Yu, Hyo-Shin; Kim, Won-Baek; Sohn, Yong-Uhn [Korea Institute of Geology Mining and Materials, Taejon (KR)] (and others)

1999-12-01

Electronic devices, especially computer becomes an essential tools for home and industries entering the information era. The number of computers exceed over 100 million, hence, the amount of end of life(EOL) computer and electronic scrap is increasing. These wastes and scraps include products rejected from manufacturing processes and obstacle computers. Owing to a short life cycle of electronic products and rapid growth of electronic industries, the number of domestic EOL computers goes beyond a million and its disposal causes an environmental problems. Therefore, this recycling is considered to play an important role from the viewpoint of environmental preservation as well as reusable resources. The process development for the recovery of valuable materials and minimization of waste from electronic scrap has been carried out. In the first year of three year project, physical separation such as shredding, crushing, and magnetic separation is established to reclaim valuable materials effectively. Then, hydro- and pyrometallurgical processes are employed to recover valuable metals from electronic scrap. First, metallic and nonmetallic portion are separated from PCBs by a newly designed shredder to prevent hazardous organic materials from further chemical treatment. The optimum conditions for each unit process were found in terms of separation ratio, energy consumption, recovery rate, etc. (author). 92 refs., 24 tabs., 39 figs.

Problems concerned with scrap metal monitoring at borders

International Nuclear Information System (INIS)

Duftschmid, K.E.

1997-01-01

Since the early 1980's numerous incidents have been reported in which radioactive material or empty labelled containers for radioactive sources have been found in scrap metal. Apart from the potential health hazard to employees and the general public resulting costs for decontamination, shutdown of production and waste of products already amounted to multi-million dollar figures. Since the opening of the ''iron border'' in Europe, incidents of illicit trafficking of radioactive sources across borders and contamination of scrap metal imported from the former ''Eastern Countries'' have considerably increased, as a result of the lack of a suitable radiation protection infrastructure in some of these countries. This initiated monitoring of scrap metal transports at the borders of several European countries, such as Austria, Finland, Germany and Italy. Up to now neither universally accepted clearance levels for scrap contamination, nor an agreed standardised procedure for its control exist, although the IAEA as well as the European Commission have proposed some recommendations. As a pragmatic solution for border monitoring it is suggested to apply, as practical clearance level, a dose rate on the outside of the vehicle in the order of 0,1 μSv/h, which is approximately equivalent to double natural environmental background. This dose rate would correspond to an activity concentration for 60 Co in the order of 1 kBq/kg and therefore be in a tolerable range, even in view of products coming in close contact with the public. (author)

Recovery of gold from electronic scrap by hydrometallurgical processes

Energy Technology Data Exchange (ETDEWEB)

Lee, Churl Kyoung; Rhee, Kang-In [Korea Institute of Geology Mining and Materials, Taejon (Korea, Republic of); Sohn, Hun Joon [Seoul National University, Seoul (Korea, Republic of)

1997-09-30

A series of processes has been developed to recover the gold from electronic scrap containing about 200{approx}600 ppm Au. First, mechanical beneficiation including shredding, crushing and screening was employed. Results showed that 99 percent of gold component leaves in the fraction of under 1 mm of crushed scrap and its concentration was enriched to about 800 ppm without incineration. The crushed scrap was leached in 50% aqua regia solution and gold was completely dissolved at 60 deg. C within 2 hours. Other valuable metals such as silver, copper, nickel and iron were also dissolved. The resulting solution was boiled to remove nitrous compounds in the leachate. Finally, a newly designed electrolyzer was tested to recover the gold metal. More than 99% of gold and silver were recovered within an hour by electrowinning process. (author). 10 refs., 5 tabs., 6 figs.

Contribution to the grain refinement of hypoeutectic aluminium-silicon casting alloys: application of a new grain refiner and experience from practice; Beitrag zur Kornfeinung von untereutektischen Aluminium-Silicium-Gusslegierungen: Anwendung eines neuen Kornfeiners und Erfahrungen aus der Praxis

Energy Technology Data Exchange (ETDEWEB)

Koch, H. [Aluminium Rheinfelden GmbH, Rheinfelden (Germany)

2000-10-01

This paper describes the application of a master alloy on the basis of aluminium-titanium-boron, that is designed for hypoeutectic aluminium-silicon casting alloys. The efficiency of the grain refiner was measured using thermal analysis and sand and permanent mould casted samples. The grain size was measured using metallographic technique. In addition, casting trials using a spiral sand mould were carried out to estimate the influence on the flowing behaviour of the melt. To compare the results, a standard AlTi5B1 rod was used under the same test conditions. Finally, results from practice are shown. The grain refinement mechanism is discussed. (orig.)

Confined recrystallization of high-purity aluminium during accumulative roll bonding of aluminium laminates

International Nuclear Information System (INIS)

Chekhonin, Paul; Beausir, Benoît; Scharnweber, Juliane; Oertel, Carl-Georg; Hausöl, Tina; Höppel, Heinz Werner; Brokmeier, Heinz-Günter; Skrotzki, Werner

2012-01-01

Aluminium laminates consisting of high-purity aluminium and commercially pure aluminium have been produced by accumulative roll bonding (ARB) at ambient temperature for up to 10 cycles. To study the microstructure and texture development of the high-purity aluminium layers with regard to the shrinking layer thickness during ARB, microstructure and texture investigations were carried out by electron backscatter diffraction and neutron and X-ray diffraction, respectively. While the commercially pure aluminium layers develop an ultrafine-grained microstructure, partial discontinuous recrystallization occurs in the high-purity layers. The texture of the high-purity layers mainly consists of Cube and “Tilted Cube” (tilted with respect to the transverse direction) components. The experimental results are discussed with respect to confined recrystallization in the ARB aluminium laminates.

Alloys of uranium and aluminium with low aluminium content

International Nuclear Information System (INIS)

Cabane, G.; Englander, M.; Lehmann, J.

1955-01-01

Uranium, as obtained after spinning in phase γ, presents an heterogeneous structure with large size grains. The anisotropic structure of the metal leads to an important buckling and surface distortion of the fuel slug which is incompatible with its tubular cladding for nuclear fuel uses. Different treatments have been made to obtain an isotropic structure presenting high thermal stability (laminating, hammering and spinning in phase α) without success. Alloys of uranium and aluminium with low aluminium content present important advantage in respect of non allied uranium. The introduction of aluminium in the form of intermetallic compound (UAl 2 ) gives a better resistance to thermal fatigue. Alloys obtained from raw casting present an improved buckling and surface distortion in respect of pure uranium. This improvement is obtained with uranium containing between 0,15 and 0,5 % of aluminium. An even more improvement in thermal stability is obtained by thermal treatments of these alloys. These new characteristics are explained by the fine dispersion of the UAl 2 particles in uranium. The results after treatments obtained from an alloy slug containing 0,4 % of aluminium show no buckling or surface distortion and no elongation. (M.P.)

Phase transformation of aluminium hydroxide to aα- alumina prepared from different aluminium salts

International Nuclear Information System (INIS)

Masliana Muslimin; Meor Yusoff Meor Sulaiman

2006-01-01

The study intends to look at the most suitable aluminium salt to produce a single-phase a-alumina by the hydrothermal method. In the process to produce alumina from the calcination of aluminium hydroxide (Al(OH) 3 ), three different aluminium salts namely aluminium sulfate (Al 2 (SO 4) 2), aluminium nitrate (A(NO 3 ) 3 ) and aluminium chloride (AlCl 3 ) were tried. The process involved the used of NH 4 OH as the precipitating medium. Aluminium hydroxide produced from each of these salts were characterised by x-ray diffraction (XRD) technique to identity the crystalline phase. Aluminium hydroxide produced by all the different aluminium salts is present as boehmite or pseudo-boehmite phase. Aluminium hydroxide produced from Al 2 (SO) 2 , Al(NO) 3 and AlCl 3 shows the transformation of the boehmite phase to a α-alumina phase at 500 0 C. On further heating, the α-alumina continuously formed at 800 o C followed soon at 1000 o C. But for the Al(NO3) 3 salts a different phase transitions occurs on heating especially at 1000 o C. Here it was observed not a single alumina phase is presence but the presence of both α and γ--alumina phases. At 1300 o C, the single α-alumina phase was formed. The study concluded that aluminium sulphate is recommended in order to obtain a single-phase α-alumina with the required characteristics. (Author)

Slag corrosion of gamma aluminium oxynitride

Energy Technology Data Exchange (ETDEWEB)

Wang Xidong; Li Wen Chao [Beijing Univ. of Science and Technology, BJ (China). Dept. of Physical Chemistry of Metals; Sichen Du; Seetharaman, S. [Royal Inst. of Tech., Stockholm (Sweden). Dept. of Materials Science and Technology

2002-03-01

Corrosion of {gamma}-aluminium oxynitride (AlON) by CaO-MgO-''FeO''-Al{sub 2}O{sub 3}-SiO{sub 2} melts corresponding to blast furnace slag was examined from 1693 to 1753 K under static and forced convection conditions. An intermediate layer was observed between the unreacted oxynitride and slag. After a certain time interval, the rate of the growth of this layer was found to be equal to the rate of the dissolution of the layer. Slag corrosion of AlON is a strongly thermally activated process, the overall activation energy being 1002 kJ/mol. The rate of corrosion was found to be significantly enhanced by the addition of ''FeO''. (orig.)

Determination of external doses due to the melting of radioactively contaminated steel from nuclear facility in studsvik plant

International Nuclear Information System (INIS)

Brun-Yaba, Ch.; Menon, Sh.; Bjerler, J.; Wirendal, B.

2002-01-01

Radioactively contaminated material arises in many industries, both nuclear and non-nuclear. This material may be re-used, recycled or disposed of in a landfill. This project deals with low-level contaminated scrap recycling in a melting plant. The purpose is to register the radiation dose uptake by workers in the melting plant for practical scenarios and to compare these values to the results of computer calculation code for the same scenarios. In a recent past, dose evaluation studies have been done with codes but, often, the predictions are not exactly compared with the industrial practices measurements

Fiscal 1996 report on the results of the study under a consignment from NEDO of environmental friendly type metal base-materials recycling utilization basic technology and element/overall process. For public; 1996 nendo chikyu kankyo sangyo gijutsu kenkyu kaihatsu jigyo Shin Energy Sangyo Gijutsu Sogo Kaihatsu Kiko kyodo kenkyu itaku. Kankyo chowagata kinzokukei sozai kaisei riyo kiban gijutsu no kenkyu: yoso sogo process kenkyu seika hokokusho (kokaiyo)

Energy Technology Data Exchange (ETDEWEB)

NONE

1997-03-01

A study of `the next generation new iron steel making process` was conducted in which impurity elements in scrap are removed and recycled into high quality steel making materials, and at the same time total emissions are reduced during the process from scrap melting to steel making. The paper reported the fiscal 1996 results. In the study of the scrap recycling process, conducted were a study of the total system to remove impurities in the high temperature preheating furnace, a large scale experiment of de-coaling combined type de-coppering/de-tinning under reduced pressure of iron melting, a study of recycling technology of dust to the scrap melting furnace, etc. In the study on preheating/melting technology, a study of the scrap melting furnace of high-productivity/low-energy vertical type, a study of the scrap preheating method using the packed bed type preheating furnace, a study on the flue gas control at the time of preheating/melting, a study of the fast assessment method for organic compounds in flue gas, etc. In the evaluation of the total system, a study of preheating/melting/environmental systems using experimental plants. 20 refs., 23 figs., 10 tabs.

Behaviour of radionuclides during accidental melting of orphan sources in electric arc furnaces by means of C.F.D. gas flow modeling

International Nuclear Information System (INIS)

Penalva, I.; Damborenea, J.; Legarda, F.; Zuloaga, P.; Ordonez, M.; Serrano, I.

2006-01-01

The appearance of orphan sources in steelmaking facilities has become a fact nowadays. Radiation sources, hidden within the scrap, may come into the scrap yard and become part of the melting. As a result, dispersion of the radioactive material that makes up the source takes place throughout the facility. The University of the Basque Country (U.P.V.-E.H.U.), in collaboration with the Empresa Nacional de Residuos Radiactivos, S.A. (E.N.R.E.S.A.) and the Consejo de Seguridad Nuclear (C.S.N.), has carried out a Research Project to analyze this accidental melting of radioactive sources in electric arc furnaces (E.A.F.). The whole steelmaking process can be analyzed in several discrete phases. Radioactive sources that may be incorporated to this process will be exposed to the different critical conditions prevailing during each phase. In this sense, Computational Fluid Dynamics (C.F.D.) has been used in order to recreate such conditions and so, determine the characteristics of the dispersion of radioactivity. Two different situations have been studied in detail using C.F.D. techniques: thermal conditions around a scrap-basket that contains the source just before entering the furnace and the deposition of steelmaking dust containing 137 Cs on the inner surface of flue pipes. Before entering the furnace, scrap is usually placed inside a basket that remains above the furnace during some time. Once the furnace is open the scrap is dropped into the furnace to complete the loading process. C.F.D. techniques have been used to analyze the thermal conditions around the basket in order to assess the possibility of a break of the radioactive source hidden within the scrap, concluding that commercial sources will maintain their integrity during the whole loading process. On the other hand, after entering the furnace dispersion of the radioactive material will take place. Physical and chemical properties of the active elements (chemical form, composition, melting point, etc

Behaviour of radionuclides during accidental melting of orphan sources in electric arc furnaces by means of C.F.D. gas flow modeling

Energy Technology Data Exchange (ETDEWEB)

Penalva, I.; Damborenea, J.; Legarda, F. [University of the Basque Country, Nuclear Engineering and Fluids Mechanics (Spain); Zuloaga, P.; Ordonez, M. [Empresa Nacional de Residuos Radiactivos, SA (ENRESA), Madrid (Spain); Serrano, I. [Consejo de Seguridad Nuclear, Madrid (Spain)

2006-07-01

The appearance of orphan sources in steelmaking facilities has become a fact nowadays. Radiation sources, hidden within the scrap, may come into the scrap yard and become part of the melting. As a result, dispersion of the radioactive material that makes up the source takes place throughout the facility. The University of the Basque Country (U.P.V.-E.H.U.), in collaboration with the Empresa Nacional de Residuos Radiactivos, S.A. (E.N.R.E.S.A.) and the Consejo de Seguridad Nuclear (C.S.N.), has carried out a Research Project to analyze this accidental melting of radioactive sources in electric arc furnaces (E.A.F.). The whole steelmaking process can be analyzed in several discrete phases. Radioactive sources that may be incorporated to this process will be exposed to the different critical conditions prevailing during each phase. In this sense, Computational Fluid Dynamics (C.F.D.) has been used in order to recreate such conditions and so, determine the characteristics of the dispersion of radioactivity. Two different situations have been studied in detail using C.F.D. techniques: thermal conditions around a scrap-basket that contains the source just before entering the furnace and the deposition of steelmaking dust containing {sup 137}Cs on the inner surface of flue pipes. Before entering the furnace, scrap is usually placed inside a basket that remains above the furnace during some time. Once the furnace is open the scrap is dropped into the furnace to complete the loading process. C.F.D. techniques have been used to analyze the thermal conditions around the basket in order to assess the possibility of a break of the radioactive source hidden within the scrap, concluding that commercial sources will maintain their integrity during the whole loading process. On the other hand, after entering the furnace dispersion of the radioactive material will take place. Physical and chemical properties of the active elements (chemical form, composition, melting point, etc

Coprecipitation of yttrium and aluminium hydroxide for preparation of yttrium aluminium garnet

NARCIS (Netherlands)

Vrolijk, J.W.G.A.; Willems, J.W.M.M.; Metselaar, R.

1990-01-01

Coprecipitation of yttrium and aluminium hydroxide for the preparation of pure yttrium aluminium garnet (YAG) powder with small grain size is the subject of this study. Starting materials are sulphates and chlorides of yttrium and aluminium. To obtain pure YAG (Y3Al5O12), the pH during flocculation

AIR EMISSIONS FROM SCRAP TIRE COMBUSTION

Science.gov (United States)

The report discusses air emissions from two types of scrap tire combustion: uncontrolled and controlled. Uncontrolled sources are open tire fires, which produce many unhealthful products of incomplete combustion and release them directly into the atmosphere. Controlled combustion...

Feasibility study of a portable smelter for scrap metals

International Nuclear Information System (INIS)

Cavendish, J.H.

1976-06-01

The use of a portable smelter to process uranium-contaminated scrap metals was studied. Objectives were to convert scrap metal located at many diverse sites into a form which would be suitable for unlicensed sale and reduce the problems associated with storing the scrap. The Foundry Design Company study indicated the portable smelter concept was feasible from an equipment and transportation standpoint. Capital costs for a 5-ton/hour (steel) nominal capacity unit were estimated to be $2,349,000. Technical evaluation indicates that all the common metals considered, i.e., iron, nickel, copper, and aluminum, are amenable to uranium decontamination by smelting except aluminum. An economic evaluation of the processing of the 30,000 tons of steel scrap to be generated by the Cascade Improvement Program by a portable smelter was made based upon information supplied by Foundry Design Company, plus the assumption that the product metal could be sold for $120.00 per ton. This evaluation indicated a net return of $2,424,000 to the government could be realized. The Health and Safety study indicated no major problems of this nature would be encountered in operating a portable smelter. The legal review indicated the proposed operation fell within the authority of existing regulations. Consideration of possible conflicts with regard to competition with the private sector was suggested

Development of Electrochemical Processes for Aluminium-Based Coatings for Fusion Applications

Energy Technology Data Exchange (ETDEWEB)

Konys, J. [Karlsruhe Institute of Technology, Karlsruhe (Germany)

2016-12-15

Reduced activation ferritic-martensitic steels (RAFM) are envisaged in future fusion technology as structural material which will be in direct contact with a flowing liquid lead-lithium melt, serving as breeder material. Aluminium-based coatings had proven their ability to protect the structural material from corrosion attack in flowing Pb-15.7Li and to reduce tritium permeation into the coolant, significantly. Coming from scales produced by hot dipping aluminization (HDA), the development of electrochemical-based processes to produce well-defined aluminium-based coatings on RAFM steels gained increased attention in research during the last years. Two different electrochemical processes are described in this paper: The first one, referred to as ECA, is based on the electrodeposition of aluminium from volatile, metal-organic electrolytes. The other process called ECX is based on ionic liquids. All three processes exhibit specific characteristics, for example in the field of processability, control of coating thicknesses (low activation criteria) and heat treatment behavior. The aim of this article is to compare these different coating processes critically, whereby the focus is on the comparison of ECA and ECX processes. New results for ECX will be presented and occurring development needs for the future will be discussed.

Development of Electrochemical Processes for Aluminium-Based Coatings for Fusion Applications

International Nuclear Information System (INIS)

Konys, J.

2016-01-01

Reduced activation ferritic-martensitic steels (RAFM) are envisaged in future fusion technology as structural material which will be in direct contact with a flowing liquid lead-lithium melt, serving as breeder material. Aluminium-based coatings had proven their ability to protect the structural material from corrosion attack in flowing Pb-15.7Li and to reduce tritium permeation into the coolant, significantly. Coming from scales produced by hot dipping aluminization (HDA), the development of electrochemical-based processes to produce well-defined aluminium-based coatings on RAFM steels gained increased attention in research during the last years. Two different electrochemical processes are described in this paper: The first one, referred to as ECA, is based on the electrodeposition of aluminium from volatile, metal-organic electrolytes. The other process called ECX is based on ionic liquids. All three processes exhibit specific characteristics, for example in the field of processability, control of coating thicknesses (low activation criteria) and heat treatment behavior. The aim of this article is to compare these different coating processes critically, whereby the focus is on the comparison of ECA and ECX processes. New results for ECX will be presented and occurring development needs for the future will be discussed.

Scrap of gloveboxes No. 801-W and No. 802-W

CERN Document Server

Ohuchi, S; Kurosawa, M; Okane, S; Usui, T

2002-01-01

Both gloveboxes No. 801-W for measuring samples of uranium or plutonium and No. 802-W for analyzing the quantity of uranium or plutonium are established at twenty five years ago in the analyzing room No. 108 of Plutonium Fuel Research Facility. It was planned to scrap the gloveboxes and to establish new gloveboxes. This report describes the technical view of the scrapping works.

Demonstration test on manufacturing steel bars for concrete reinforcement for recycling of reactor decommissioning metal scrap

International Nuclear Information System (INIS)

Sakurai, D.; Anabuki, Y.

1993-01-01

To prove the possibility of recycling the steel scrap resulting from decommissioning of a nuclear power plant, this salvaged steel would be formed into steel bars for concrete reinforcement, as the restricted use and limited use at nuclear plants. The shifting behavior of radioactive isotopes (RI) in the melting process was confirmed through the laboratory hot test using the RI. Then, the demonstration cold test for steel bars for reinforcement using the nonradioactive isotope was conducted in on-line production facilities. In this test the quality of steel bars and uniform distribution of RI were proven and material balance and operational data were obtained. These data show the recycling to steel bars for concrete reinforcement is applicable from economical and safety aspects

Microhardness variation and related microstructure in Al-Cu alloys prepared by HF induction melting and RF sputtering

Science.gov (United States)

Boukhris, N.; Lallouche, S.; Debili, M. Y.; Draissia, M.

2009-03-01

The materials under consideration are binary aluminium-copper alloys (10 at% to 90.3 at%Cu) produced by HF melting and RF magnetron sputtering. The resulting micro structures have been observed by standard metallographic techniques, X-ray powder diffraction, scanning electron microscopy and transmission electron microscopy. Vickers microhardness of bulk Al-Cu alloys reaches a maximum of 1800 MPa at 70.16 at%Cu. An unexpected metastable θ ' phase has been observed within aluminium grain in Al-37 at%Cu. The mechanical properties of a family of homogeneous Al{1-x}Cu{x} (0 Al-Cu targets have been investigated. The as-deposited microstructures for all film compositions consisted of a mixture of the two expected face-centred-cubic (fcc) Al solid solution and tetragonal θ (Al{2}Cu) phases. The microhardness regularly increases and the grain size decreases both with copper concentration. This phenomenon of significant mechanical strengthening of aluminium by means of copper is essentially due to a combination between solid solution effects and grain size refinement. This paper reports some structural features of different Al-Cu alloys prepared by HF melting and RF magnetron on glass substrate sputtering.

Advanced technologies for decomtamination and conversion of scrap metal

Energy Technology Data Exchange (ETDEWEB)

Valerie MacNair; Steve Sarten; Thomas Muth; Brajendra Mishra

1999-05-27

The Department of Energy (DOE) faces the task of decommissioning much of the vast US weapons complex. One challenge of this effort includes the disposition of large amounts of radioactively contaminated scrap metal (RSM) including but not limited to steel, nickel, copper, and aluminum. The decontamination and recycling of RSM has become a key element in the DOE's strategy for cleanup of contaminated sites and facilities. Recycling helps to offset the cost of decommissioning and saves valuable space in the waste disposal facilities. It also reduces the amount of environmental effects associated with mining new metals. Work on this project is geared toward finding decontamination and/or recycling alternatives for the RSM contained in the decommissioned gaseous diffusion plants including approximately 40,000 tons of nickel. The nickel is contaminated with Technetium-99, and is difficult to remove using traditional decontamination technologies. The project, titled ``Advanced Technologies for Decontamination and Conversion of Scrap Metal'' was proposed as a four phase project. Phase 1 and 2 are complete and Phase 3 will complete May 31, 1999. Stainless steel made from contaminated nickel barrier was successfully produced in Phase 1. An economic evaluation was performed and a market study of potential products from the recycled metal was completed. Inducto-slag refining, after extensive testing, was eliminated as an alternative to remove technetium contamination from nickel. Phase 2 included successful lab scale and pilot scale demonstrations of electrorefining to separate technetium from nickel. This effort included a survey of available technologies to detect technetium in volumetrically contaminated metals. A new process to make sanitary drums from RSM was developed and implemented. Phase 3 included a full scale demonstration of electrorefining, an evaluation of electro-refining alternatives including direct dissolution, melting of nickel into anodes, a

Plutonium scrap processing at the Los Alamos Scientific Laboratory

International Nuclear Information System (INIS)

Nixon, A.E.; McKerley, B.J.; Christensen, E.L.

1980-01-01

The Los Alamos Scientific Laboratory currently has the newest plutonium handling facility in the nation. Los Alamos has been active in the processing of plutonium almost since the discovery of this man-made element in 1941. One of the functions of the new facility is the processing of plutonium scrap generated at LASL and other sites. The feed for the scrap processing program is extremely varied, and a wide variety of contaminants are often encountered. Depending upon the scrap matrix and contaminants present, the majority of material receives a nitric acid/hydrofluoric acid or nitric acid/calcium fluoride leach. The plutonium nitrate solutions are then loaded onto an anion exchange column charged with DOWEX 1 x 4, 50 to 100 mesh, nitrate form resin. The column is eluted with 0.48 M hydroxyl amine nitrate. The Pu(NO 3 ) 3 is then precipitated as plutonium III oxalate which is calcined at 450 to 500 0 C to yield a purified PuO 2 product

Radioactive materials in scrap metal, the situation in Switzerland

International Nuclear Information System (INIS)

Jossen, H.

2005-01-01

About 10 years ago, different happenings in the Swiss and international metal scrap recycling scene created a sensibility to unwanted radioactive substances in scrap metal. Italy, one of the main buyers for scrap metals, started at its borders with systematic checks, arranged by authorities. As a consequence, in Switzerland a concept was elaborated under cooperation of the recycling companies, the Italian authorities, the Federal Office of Public Health (BAG), Swiss Federal Nuclear Safety Inspectorate (HSK) and the Swiss National Accident Insurance Fund (Suva) to fulfil the different requirements. Individual radioprotection, protection of environment, protection of work yard and machinery and the quality assurance of the recycled metals and the resulting products requires adapted solutions with the main issues: training, suitable measuring equipment and an intervention-and waste management. Detected radioactive substances are professionally recovered, stored and submitted to the radioactive waste collection. The investigation of the happenings can lead to useful hints on gaps and on chances for improvements in general radioprotection. (orig.)

Slovenian System for Protecting Against Radioactive Material in Scrap Metal Shipments

Energy Technology Data Exchange (ETDEWEB)

Stritar, A.; Cesarek, J.; Vokal Nemec, B., E-mail: andrej.stritar@gov.si [Slovenian Nuclear Safety Administration, Ljubljana (Slovenia)

2011-07-15

The Slovenian experience shows that the majority of detected orphan sources are associated with imports of scrap metal to Slovenia and transits of that material through Slovenia. Such orphan sources originate from past industrial activities and weak regulatory control in the countries of origin. In order to minimise the number of sources outside regulatory control several regulatory and law enforcement measures have been implemented. To prevent illicit trafficking across the border the 'First line of defence' - customs and police - are equipped with radiation detection devices. Since 2002, the Slovenian Nuclear Safety Administration (SNSA) has provided a 24-hour on-duty officer, who gives advice in case of the discovery of an orphan source. The majority of scrap metal collectors and re-cyclers are equipped with portal monitors and/or hand-held radiation detection equipment. Generally, good cooperation has been established between different organizations within Slovenia, with neighbouring countries and with some international organizations. To regulate the scrap metal activities, a new Decree on checking the radioactivity of shipments of metal scrap has been in force since 1 January 2008. This decree requires that every importer has to present a certificate of radiation measurement before any shipment of scrap metal is brought into Slovenia. Such measurements can be performed only by certified organizations. These organizations can obtain certification from the SNSA providing that they have the prescribed measuring devices, adequate training and procedures, and that their capabilities have been checked by a technical support organization. The experience after one year of application of the decree is positive. Awareness, including the adequacy of response, has increased. The paper discusses the general scheme for protection against illicit radioactive material in scrap metal shipments and the Slovenian experience in the last decade. (author)

Toxicity of aluminium on five aquatic invertebrates; Aluminiums toksisitet paa 5 akvatiske invertebrater

Energy Technology Data Exchange (ETDEWEB)

Moe, J [Oslo Univ. (Norway)

1996-01-01

The conference paper deals with the experiments done by investigating the effects from the toxicity of aluminium on aquatic invertebrates. The aim of the experiments was to compare the toxicity of unstable aluminium compounds with stable forms of aluminium. 8 refs., 2 figs., 2 tabs.

Spectroscopic diagnostics of plasma during laser processing of aluminium

International Nuclear Information System (INIS)

Lober, R; Mazumder, J

2007-01-01

The role of the plasma in laser-metal interaction is of considerable interest due to its influence in the energy transfer mechanism in industrial laser materials processing. A 10 kW CO 2 laser was used to study its interaction with aluminium under an argon environment. The objective was to determine the absorption and refraction of the laser beam through the plasma during the processing of aluminium. Laser processing of aluminium is becoming an important topic for many industries, including the automobile industry. The spectroscopic relative line to continuum method was used to determine the electron temperature distribution within the plasma by investigating the 4158 A Ar I line emission and the continuum adjacent to it. The plasmas are induced in 1.0 atm pure Ar environment over a translating Al target, using f/7 and 10 kW CO 2 laser. Spectroscopic data indicated that the plasma composition and behaviour were Ar-dominated. Experimental results indicated the plasma core temperature to be 14 000-15 300 K over the incident range of laser powers investigated from 5 to 7 kW. It was found that 7.5-29% of the incident laser power was absorbed by the plasma. Cross-section analysis of the melt pools from the Al samples revealed the absence of any key-hole formation and confirmed that the energy transfer mechanism in the targets was conduction dominated for the reported range of experimental data

Spectroscopic diagnostics of plasma during laser processing of aluminium

Science.gov (United States)

Lober, R.; Mazumder, J.

2007-10-01

The role of the plasma in laser-metal interaction is of considerable interest due to its influence in the energy transfer mechanism in industrial laser materials processing. A 10 kW CO2 laser was used to study its interaction with aluminium under an argon environment. The objective was to determine the absorption and refraction of the laser beam through the plasma during the processing of aluminium. Laser processing of aluminium is becoming an important topic for many industries, including the automobile industry. The spectroscopic relative line to continuum method was used to determine the electron temperature distribution within the plasma by investigating the 4158 Å Ar I line emission and the continuum adjacent to it. The plasmas are induced in 1.0 atm pure Ar environment over a translating Al target, using f/7 and 10 kW CO2 laser. Spectroscopic data indicated that the plasma composition and behaviour were Ar-dominated. Experimental results indicated the plasma core temperature to be 14 000-15 300 K over the incident range of laser powers investigated from 5 to 7 kW. It was found that 7.5-29% of the incident laser power was absorbed by the plasma. Cross-section analysis of the melt pools from the Al samples revealed the absence of any key-hole formation and confirmed that the energy transfer mechanism in the targets was conduction dominated for the reported range of experimental data.

Effect of Sintering Temperature on the Properties of Aluminium-Aluminium Oxide Composite Materials

Directory of Open Access Journals (Sweden)

Dewan Muhammad Nuruzzaman

2016-12-01

Full Text Available In this study, aluminium-aluminium oxide (Al-Al2O3 metal matrix composites of different weight percentage reinforcements of aluminium oxide were processed at different sintering temperatures. In order to prepare these composite specimens, conventional powder metallurgy (PM method was used. Three types specimens of different compositions such as 95%Al+5%Al2O3, 90%Al+10%Al2O3 and 85%Al+15%Al2O3 were prepared under 20 Ton compaction load. Then, all the specimens were sintered in a furnace at two different temperatures 550oC and 580oC. In each sintering process, two different heating cycles were used. After the sintering process, it was observed that undistorted flat specimens were successfully prepared for all the compositions. The effects of sintering temperature and weight fraction of aluminium oxide particulates on the density, hardness and microstructure of Al-Al2O3 composites were observed. It was found that density and hardness of the composite specimens were significantly influenced by sintering temperature and percentage aluminium oxide reinforcement. Furthermore, optical microscopy revealed that almost uniform distribution of aluminium oxide reinforcement within the aluminium matrix was achieved.

Impact on Sensex of Scrapping Double Taxation of Dividends

OpenAIRE

Ragunathan V; Varma, Jayanth R.

1997-01-01

The taxation of dividends has generated an active debate in recent months in the media. While the industry representatives have been critical of the double taxation of dividends, the Government seems to be questioning the very premise that dividends are double taxed in India. The argument that scrapping the double taxation of dividends will give the Sensex a much needed boost seems to have tilted the scales. What will be the impact of scrapping of dividend tax on Sensex? One finds that the st...

Dispersion strengthening of aluminium-aluminium-oxide products

DEFF Research Database (Denmark)

Hansen, Niels

1970-01-01

The true stress-true strain curves at room temperature and at 400°C were determined for various types of aluminium-aluminium-oxide products containing from 0.2 to 4.7 weight per cent of aluminium oxide. The effect of particles on the initial flow stress and the flow stress for 0.2% offset at room...... temperature and at 400°C is in agreement with Orowan's theory. The increase in flow stress at room temperature for strain values below 3 per cent was related to the plastic strain by the equation σ-σoy=k1ε 1/2, where σoy is the initial flow stress and where k1 increases for increasing volume fraction...... and decreasing particle size of the dispersed particles. A general expression for k1 was derived for the relationship between the dislocation density and the strain in dispersion-strengthened products...

Experience during the monitoring of inactive scrap for the detection of inadvertent presence of radioactivity

International Nuclear Information System (INIS)

Sharma, Ranjit; Kumar, Anoj; Vikas; Patra, R.P.; Kumar, Vikas; Singh, Rajvir; Pradeepkumar, K.S.

2012-01-01

The inspection and certification of scrap material from nuclear facilities is a regulatory requirement to ensure that radioactive material will not reach public domain. Around the world, cases involving radioactive contamination of metallic components have occurred due to radioactive sources/contaminated metal scrap reaching the public domain. Radiological monitoring of inactive scrap material is essential as it may get into various usages in public domain where controls cannot be implemented. The method of detection is measurement of gamma dose rates due to any loose/fixed radioactive contamination in the scrap or presence of any radioactive material/source. In addition prevention of any inadvertent/malicious act leading to radioactive material reaching the public domain through scrap being essential, this monitoring gains further importance. This paper describes the methodology and experience in detection of presence of radioactivity at inactive Scrap monitoring facility. Even though radioactive sources of high strength with potential for serious environmental hazard have not been detected, few cases of contaminated material (MS plate/equipments etc with extremely low level of 137 Cs and Uranium contamination) have been detected and identified using portable gamma spectrometer. If proper monitoring is not carried out the dispersal of radioactivity to the environment can be a matter of concern due to metal scrap reaching recycling industry resulting in huge cost of decontamination and waste disposal. These events may also have negative impact on the export from the country resulting in economic losses. The impact of such events can be ruled out by effective scrap monitoring techniques which ensure that even small quantity of radioactivity escaping into public domain can be prevented. The methodology followed for monitoring of inactive scrap is found to be effective even for detection of presence of very low level of radioactivity

41 CFR 109-27.5107 - Recovery of silver from used hypo solution and scrap film.

Science.gov (United States)

2010-07-01

... used hypo solution and scrap film. 109-27.5107 Section 109-27.5107 Public Contracts and Property... § 109-27.5107 Recovery of silver from used hypo solution and scrap film. The requirements for the recovery of silver from used hypo solution and scrap film are contained in § 109-45.1003 of this chapter. ...

Evaluation of radioactive scrap metal recycling

International Nuclear Information System (INIS)

Nieves, L.A.; Chen, S.Y.; Kohout, E.J.; Nabelssi, B.; Tilbrook, R.W.; Wilson, S.E.

1995-12-01

This report evaluates the human health risks and environmental and socio-political impacts of options for recycling radioactive scrap metal (RSM) or disposing of and replacing it. Argonne National Laboratory (ANL) is assisting the US Department of Energy (DOE), Office of Environmental Restoration and Waste Management, Oak Ridge Programs Division, in assessing the implications of RSM management alternatives. This study is intended to support the DOE contribution to a study of metal recycling being conducted by the Task Group on Recycling and Reuse of the Organization for Economic Cooperation and Development. The focus is on evaluating the justification for the practice of recycling RSM, and the case of iron and steel scrap is used as an example in assessing the impacts. To conduct the evaluation, a considerable set of data was compiled and developed. Much of this information is included in this document to provide a source book of information

Evaluation of radioactive scrap metal recycling

Energy Technology Data Exchange (ETDEWEB)

Nieves, L.A.; Chen, S.Y.; Kohout, E.J.; Nabelssi, B.; Tilbrook, R.W.; Wilson, S.E.

1995-12-01

This report evaluates the human health risks and environmental and socio-political impacts of options for recycling radioactive scrap metal (RSM) or disposing of and replacing it. Argonne National Laboratory (ANL) is assisting the US Department of Energy (DOE), Office of Environmental Restoration and Waste Management, Oak Ridge Programs Division, in assessing the implications of RSM management alternatives. This study is intended to support the DOE contribution to a study of metal recycling being conducted by the Task Group on Recycling and Reuse of the Organization for Economic Cooperation and Development. The focus is on evaluating the justification for the practice of recycling RSM, and the case of iron and steel scrap is used as an example in assessing the impacts. To conduct the evaluation, a considerable set of data was compiled and developed. Much of this information is included in this document to provide a source book of information.

Interaction of simple indium iodides with silver- and aluminium iodides

International Nuclear Information System (INIS)

Denisov, Yu.N.; Halova, N.S.; Fedorov, P.I.

1976-01-01

Fusibility diagrams of the systems InI-AlI 3 , InI-AgI, InI 2 -AgI, and InI 2 -AlI 3 have been studied. In the system InI-AlI 3 a compound InAlI 4 has been detected having a melting point 194 deg C and two lamination regions. In the system InI-AgI two compounds In 2 AgI 3 and InAgI 2 are formed which melt incongruently at 272 deg and 220 deg C, respectively. The formation of the compounds has been confirmed by X-ray phase analysis. Specific electroconductivity of a number of alloys of the system InI-AlI 3 has been studied. The systems of eutectic type formed by diiodide of indium with iodides of silver and aluminium have been studied by thermal and X-ray analysis and by measuring electroconductivity

The prophylactic reduction of aluminium intake.

Science.gov (United States)

Lione, A

1983-02-01

The use of modern analytical methods has demonstrated that aluminium salts can be absorbed from the gut and concentrated in various human tissues, including bone, the parathyroids and brain. The neurotoxicity of aluminium has been extensively characterized in rabbits and cats, and high concentrations of aluminium have been detected in the brain tissue of patients with Alzheimer's disease. Various reports have suggested that high aluminium intakes may be harmful to some patients with bone disease or renal impairment. Fatal aluminium-induced neuropathies have been reported in patients on renal dialysis. Since there are no demonstrable consequences of aluminium deprivation, the prophylactic reduction of aluminium intake by many patients would appear prudent. In this report, the major sources of aluminium in foods and non-prescription drugs are summarized and alternative products are described. The most common foods that contain substantial amounts of aluminium-containing additives include some processed cheeses, baking powders, cake mixes, frozen doughs, pancake mixes, self-raising flours and pickled vegetables. The aluminium-containing non-prescription drugs include some antacids, buffered aspirins, antidiarrhoeal products, douches and haemorrhoidal medications. The advisability of recommending a low aluminium diet for geriatric patients is discussed in detail.

Experience with melting beta and gamma contaminated metals

International Nuclear Information System (INIS)

Feaugas, J.; Laplante, D.; Puechlong, Y.; Barbusse, R.

1994-01-01

Following a description of the melting facility operated for purposes of decommissioning the G2 and G3 gas-cooled reactors at Marcoule, the physical and radiological characteristics of 4070 tonnes of metal processed to date in the furnace are discussed. Considerable data have been recorded regarding operating and measurement procedures; the results show that secondary wastes account for less than 5 wt% of the processed scrap metal, and that all the 137 Cs is transferred to the dust and slag. During the last two months of 1993, the ingot mold line was replaced by rails on which dollies carrying integral work-form molds can be moved into position beneath the casting ladle. (authors). 21 figs

Experience during the monitoring of inactive scrap for the detection of inadvertent presence of radioactivity

International Nuclear Information System (INIS)

Sharma, Ranjit; Anoj Kumar; Vikas; Singh, Rajvir; Patra, R.P.; Vikas Kumar; Pradeepkumar, K.S.

2012-01-01

The paper describes about the experience gained during the radiation monitoring of inactive scrap generated at various nuclear facilities. This type surveillance is carried out to prevent the spread of radioactivity in public domain and also as requirement by regulatory authorities. The inspection and certification of scrap material from nuclear facilities is a regulatory requirement to ensure that no radioactive material reaches public domain. This paper describes the methodology and experience in detection of radioactivity at inactive Scrap monitoring facility. Inactive scraps (metallic and non metallic) generated from various nuclear facilities of BARC, Trombay is dispatched to Trombay Village Store (TVS) for temporary storage before auction to the public. The monitoring at the facility includes visual inspection and radiation measurement before loading the scrap in the truck. An online PC based monitoring system and portable monitoring instruments in the range (nSv/h-µSv/h) are used to carry out radiation monitoring of inactive scrap loaded in a vehicle. Radioactive source of high activity with potential for serious environmental hazard has not been detected, but few cases of presence of radioactive/contaminated material (MS plate/equipments with low level of 137 Cs contamination) have been detected and identified using portable gamma spectrometer. Implementation of strict regulatory measures and radiation monitoring at nuclear facilities can minimize the probability of radioactive material reaching the public domain. The methodology followed for monitoring of inactive scrap is found to be effective even for detection of presence of radioactivity in scrap if any. (author)

The effect of material productivity on scrap reduction on aluminum reduction pot process

Science.gov (United States)

Huda, L. N.

2018-02-01

Scrap in the production process is defined as part of production that can not be accepted as the final product due to production failure. The amount of scarp occurring in the reduction pot production process of one of the aluminum smelting furnaces exceeds the acceptance standard of 5 to 10%. This affects the amount of production produced. The purpose of this study is to reduce the amount of scrap produced to increase the productivity of the materials used. The solution is carried-out by making improvements using Lean Six Sigma method. In the initial calculation, material productivity ranged from 0.88. Based on the study, the factors that cause the high amount of scrap produced is the use of Na2O which is inserted into the alumina is different in size and the influence of noise that occurs in pots that are difficult to control. The analysis base on Lean Six Sigma obtained process cycle efficiency (PCE) equal to 86,92% for actual condition. Process improvement is carried-out through define, measure, analyze, improve and control procedure on Na2O feeding process and PCE value decrease 6,05%. This indicates that increased process capability will reduce scrap. A decrease in scrap amount of about 6% will be able to increase material productivity by 0.05%. This indicates that continuous process control is needed to decrease the number of scraps and increase productivity.

Investigation of the aluminium-aluminium oxide reversible transformation as observed by hot stage electron microscopy.

Science.gov (United States)

Grove, C. A.; Judd, G.; Ansell, G. S.

1972-01-01

Thin foils of high purity aluminium and an Al-Al2O3 SAP type of alloy were oxidised in a specially designed hot stage specimen chamber in an electron microscope. Below 450 C, amorphous aluminium oxide formed on the foil surface and was first detectable at foil edges, holes, and pits. Islands of aluminium then nucleated in this amorphous oxide. The aluminium islands displayed either a lateral growth with eventual coalescence with other islands, or a reoxidation process which caused the islands to disappear. The aluminium island formation was determined to be related to the presence of the electron beam. A mechanism based upon electron charging due to the electron beam was proposed to explain the nucleation, growth, coalescence, disappearance, and geometry of the aluminium islands.

TEM investigation of aluminium containing precipitates in high aluminium doped silicon carbide

International Nuclear Information System (INIS)

Wong-Leung, J.; FitzGerald, J.D.

2002-01-01

Full text: Silicon carbide is a promising semiconductor material for applications in high temperature and high power devices. The successful growth of good quality epilayers in this material has enhanced its potential for device applications. As a novel semiconductor material, there is a need for studying its basic physical properties and the role of dopants in this material. In this study, silicon carbide epilayers were grown on 4H-SiC wafers of (0001) orientation with a miscut angle of 8 deg at a temperature of 1550 deg C. The epilayers contained regions of high aluminium doping well above the solubility of aluminium in silicon carbide. High temperature annealing of this material resulted in the precipitation of aluminium in the wafers. The samples were analysed by secondary ion mass spectrometry and transmission electron microscopy. Selected area diffraction studies show the presence of aluminium carbide and aluminium silicon carbide phases. Copyright (2002) Australian Society for Electron Microscopy Inc

Investigation of fatigue and mechanical properties of the pipe grade poly(vinyl chloride using recycled scraps

Directory of Open Access Journals (Sweden)

J-M. Lee

2015-04-01

Full Text Available In this paper, the effect of using pre-consumer PVC scraps on static and long-term mechanical properties is studied. The degradation characteristics of mixing virgin PVC with crushed pre-consumer and PVC pipe scraps are analyzed using various tools including Gel Permeation Chromatography (GPC, Thermogravimetric Analysis (TGA, X-ray fluorescence (XRF and Fourier Transform Infrared (FTIR spectroscopy. The variation of static mechanical properties as a function of adding pre-consumer PVC pipe scraps is investigated using the degradation analyses of recycled PVC scraps. In addition, fatigue tests are executed to evaluate the long-term durability of blending virgin PVC and recycled PVC scraps, and the fracture surface is investigated in detail to reveal the variation of the fracture mechanisms.

Scrap supply in Bosnian after war situation - sources, quality, regulation and control

International Nuclear Information System (INIS)

Pihura, Dervis

1999-01-01

Before the war, the Bosnian foundry and steel industry were supplied with scrap partly from domestic sources but mainly from foreign market. The annual steel production before the war recorded 130,000 tonnes of casting and 2,000.000 tonnes of crude steel. Most of the scrap was imported to secure and stabilize the production. During and after the war, despite a significant loss of production, efforts have been made to return to the normal production level in many ways. In the wake of the war, there has been a growing concern over the import of radioactive contaminated metallurgical scrap or low quality raw materials which are uncontrolled or of unidentified sources. In this regard, it is urgently required to establish an effective system to prevent from, to detect and to control the flow of the radioactive contaminated metallurgical scrap. The system should be established in such a way that all sorts of radioactive metallurgical elements should be controlled and prevented from use in all the metallurgical manufacturing processes, ferrous and non-ferrous alike. The coverage of control should start from the border or (air) port checkpoint where the flow of the scrap begins to the final steel product. The control system should take a form of internationally common and acceptable standards and regulations. Equipments and measurement techniques should also be internationally common. (author)

Physical and chemical grounds of electrolytic fabrication of aluminium-strontium alloying composition

International Nuclear Information System (INIS)

Lysenko, A.P.

1998-01-01

It was revealed via study of literature sources that usage of alloying composition of strontium (not of sodium) is more expedient in modification of silumin-type alloys. In this case modification effect is keeping during long holdings and in repeated meltings. Electrolytic decomposition of strontium chloride with usage of liquid aluminium cathode is the most simple and cheap method for fabrication of alloying composition. The operation scheme for production of Al-Sr alloy was proposed in this work on the base of thermodynamic analysis

Effect of Duration on Ti Grain Refinement of A356 and Melt Quality

Science.gov (United States)

Gürsoy, Özen; Erzi, Eray; Yüksel, Çağlar; Dispinar, Derya

Grain refinement of aluminium alloys increases fluidity and feedability; and thus higher mechanical properties and decreased porosity is achieved. Typically, various ratios of Ti-B is used as grain refiner. It is well known that due to the sedimentation, the effectiveness of the grain refinement decreases which is called the fading effect. In this work, this effect has been investigated by means of melt quality. Two different melting temperatures were selected (725 and 750C) and samples were cast into die and sand mould. After the addition of grain refiners, samples were collected at 10 minutes of interval. Metallographic examinations were carried out where microstructural change and porosity distribution were investigated. The results were correlated with bifilm index (i.e. melt quality).

Gas Atomization of Aluminium Melts: Comparison of Analytical Models

Directory of Open Access Journals (Sweden)

Georgios Antipas

2012-06-01

Full Text Available A number of analytical models predicting the size distribution of particles during atomization of Al-based alloys by N2, He and Ar gases were compared. Simulations of liquid break up in a close coupled atomizer revealed that the finer particles are located near the center of the spray cone. Increasing gas injection pressures led to an overall reduction of particle diameters and caused a migration of the larger powder particles towards the outer boundary of the flow. At sufficiently high gas pressures the spray became monodisperse. The models also indicated that there is a minimum achievable mean diameter for any melt/gas system.

Analysis of aluminium in rat following administration of allergen immunotherapy using either aluminium or microcrystalline-tyrosine-based adjuvants.

Science.gov (United States)

McDougall, Stuart A; Heath, Matthew D; Kramer, Matthias F; Skinner, Murray A

2016-03-01

Investigation into the absorption, distribution and elimination of aluminium in rat after subcutaneous aluminium adjuvant formulation administration using ICP-MS is described. Assays were verified under the principles of a tiered approach. There was no evidence of systemic exposure of aluminium, in brain or in kidney. Extensive and persistent retention of aluminium at the dose site was observed for at least 180 days after administration. This is the first published work that has quantified aluminium adjuvant retention based on the quantity of aluminium delivered in a typical allergy immunotherapy course. The results indicate that the repeated administration of aluminium-containing adjuvants will likely contribute directly and significantly to an individual's body burden of aluminium.

Transboundary Movement of Radioactively Contaminated Scrap Metal - Lessons Learned

Energy Technology Data Exchange (ETDEWEB)

Nizamska, M., E-mail: m.nimzamska@bnra.bg [Emergency Planning and Preparedness Division, Bulgarian Nuclear Regulatory Agency, Sofia (Bulgaria)

2011-07-15

Starting in 1989, Bulgaria has undergone a comprehensive transformation of its economy and social conditions. Part of this process is related to the intensive privatization that started in 2001. This privatization included facilities, as well as sites that use radioactive material for different applications - industry, medicine, agriculture, science, etc. The rapid change of property ownership and, in some cases, the resulting bankruptcy, has caused difficulties in tracing and identifying radioactive sources and materials and a deterioration of the system of safety, physical protection, etc. of radioactive material. In some cases, radioactive sources were stolen because of the value of their protective containers and sold for scrap metal. This led to the occurrence of different types of radiation incidents, mainly related to the discovery of radioactive sources in scrap metal. The consequences of these incidents include the risk of radiation exposure of the workers at scrap metal yards or reprocessing facilities and of members of the public and, in addition, radioactive contamination of the environment. The Bulgarian Nuclear Regulatory Agency (BNRA) has been responding to these incidents and has carried out a series of measures to improve the control over materials (e.g. activated or surface contaminated materials) and radioactive sources and to strengthen the preventive, monitoring, emergency preparedness and mitigating measures at facility, national and transboundary levels. This paper presents an analysis of the lessons learned by the BNRA and of the control of the transboundary movement of radioactively contaminated scrap metal through the territory of Bulgaria. (author)

A Pilot Assessment of Occupational Health Hazards in the US Electronic Scrap Recycling Industry.

Science.gov (United States)

Ceballos, Diana M; Gong, Wei; Page, Elena

2015-01-01

The National Institute for Occupational Safety and Health (NIOSH) surveyed a randomly selected sample of electronic scrap (e-scrap) recycling facilities nationwide to characterize work processes, exposures, and controls. Despite multiple attempts to contact 278 facilities, only 47 responded (17% response rate). Surveyed facilities reported recycling a wide variety of electronics. The most common recycling processes were manual dismantling and sorting. Other processes included shredding, crushing, and automated separation. Many facilities reported that they had health and safety programs in place. However, some facilities reported the use of compressed air for cleaning, a practice that can lead to increased employee dust exposures, and some facilities allowed food and drinks in the production areas, a practice that can lead to ingestion of contaminants. Although our results may not be generalizable to all US e-scrap recycling facilities, they are informative regarding health and safety programs in the industry. We concluded that e-scrap recycling has the potential for a wide variety of occupational exposures particularly because of the frequent use of manual processes. On-site evaluations of e-scrap recyclers are needed to determine if reported work processes, practices, and controls are effective and meet current standards and guidelines. Educating the e-scrap recycling industry about health and safety best practices, specifically related to safe handling of metal dust, would help protect employees.

TITANIUM CARBON ALUMINIUM : A NOVEL GRAIN REFINER FOR ALUMINIUM-LITHIUM ALLOYS

OpenAIRE

Birch , M.; Cowell , A.

1987-01-01

This work explores the possibility of achieving grain size control in aluminium-lithium alloys with the titanium carbon aluminium (TiCAl) master alloys invented at the Technical University of Berlin and developed by London and Scandinavian Metallurgical Co Ltd (LSM). Grain refining tests were conducted on a single batch of 8090 alloy using addition rates of 0.2wt% and 0.4wt% of TiCAl and 3/1 titanium boron aluminium (TiBAl). Other tests using 0.4wt% of binary TiAl gave poor results, showing t...

A model for recovery of scrap monolithic uranium molybdenum fuel by electrorefining

Science.gov (United States)

Van Kleeck, Melissa A.

The goal of the Reduced Enrichment for Research and Test Reactors program (RERTR) is toreduce enrichment at research and test reactors, thereby decreasing proliferation risk at these facilities. A new fuel to accomplish this goal is being manufactured experimentally at the Y12 National Security Complex. This new fuel will require its own waste management procedure,namely for the recovery of scrap from its manufacture. The new fuel is a monolithic uraniummolybdenum alloy clad in zirconium. Feasibility tests were conducted in the Planar Electrode Electrorefiner using scrap U-8Mo fuel alloy. These tests proved that a uranium product could be recovered free of molybdenum from this scrap fuel by electrorefining. Tests were also conducted using U-10Mo Zr clad fuel, which confirmed that product could be recovered from a clad version of this scrap fuel at an engineering scale, though analytical results are pending for the behavior of Zr in the electrorefiner. A model was constructed for the simulation of electrorefining the scrap material produced in the manufacture of this fuel. The model was implemented on two platforms, Microsoft Excel and MatLab. Correlations, used in the model, were developed experimentally, describing area specific resistance behavior at each electrode. Experiments validating the model were conducted using scrap of U-10Mo Zr clad fuel in the Planar Electrode Electrorefiner. The results of model simulations on both platforms were compared to experimental results for the same fuel, salt and electrorefiner compositions and dimensions for two trials. In general, the model demonstrated behavior similar to experimental data but additional refinements are needed to improve its accuracy. These refinements consist of a function for surface area at anode and cathode based on charge passed. Several approximations were made in the model concerning areas of electrodes which should be replaced by a more accurate function describing these areas.

Process for removing and detoxifying cadmium from scrap metal including mixed waste

International Nuclear Information System (INIS)

Kronberg, J.W.

1994-01-01

Cadmium-bearing scrap from nuclear applications, such as neutron shielding and reactor control and safety rods, must usually be handled as mixed waste since it is radioactive and the cadmium in it is both leachable and highly toxic. Removing the cadmium from this scrap, and converting it to a nonleachable and minimally radioactive form, would greatly simplify disposal or recycling. A process now under development will do this by shredding the scrap; leaching it with reagents which selectively dissolve out the cadmium; reprecipitating the cadmium as its highly insoluble sulfide; then fusing the sulfide into a glassy matrix to bring its leachability below EPA limits before disposal. Alternatively, the cadmium may be recovered for reuse. A particular advantage of the process is that all reagents (except the glass frit) can easily be recovered and reused in a nearly closed cycle, minimizing the risk of radioactive release. The process does not harm common metals such as aluminum, iron and stainless steel, and is also applicable to non-nuclear cadmium-bearing scrap such as nickel-cadmium batteries

US Department of Energy`s weapons complex scrap metal inventory. Research report

Energy Technology Data Exchange (ETDEWEB)

Duda, J.R.

1993-07-01

Two tasks comprise the thrust of this contracted effort. Task 1 is the development of a Source List and is based on determining a list of public documents pertaining to contaminated/uncontaminated scrap metals, equipment, and other materials of value, were they not contaminated or could they be decontaminated. Task 2 is to develop an inventory of such materials from the Task 1 list of public documentation. In more detail, the Task 2 Inventory Report is based upon fulfillment of the following requirement to prepare and submit an Inventory Report based on the information obtained in the Source List. The Inventory Report shall define the type, quantity, and location of used equipment, scrap metal, and other materials existing within DOE`s system. The Inventory Report shall list: the site where the equipment, scrap metal, or other material resides; the type and size of equipment; the type and volume and/or weight of scrap metal or other material; its source; the type and level of contamination; its accessibility; the current annual rate of generation; and the projected annual rate of generation of the material.

Characterization of Irradiated and Non-Irradiated Rubber from Automotive Scrap Tires

Science.gov (United States)

Souza, Clécia Moura; Silva, Leonardo G.

The aim of this work was to characterize the samples of irradiated and non-irradiated rubber from automotive scrap tires. Rubber samples from scrap tires were irradiated at irradiation doses of 200, 400 and 600kGy in an electron beam accelerator. Subsequently, both the irradiated and non-irradiated samples were characterized by thermogravimetry (TG), differential scanning calorimetry (DSC), tensile strength mechanical test, and Fourier transform infrared (FTIR) spectrophotometry.

Aluminium in Infrastructures

NARCIS (Netherlands)

Maljaars, J.

2016-01-01

Aluminium alloys are used in infrastructures such as pedestrian bridges or parts of it such as handrail. This paper demonstrates that aluminium alloys are in principle also suited for heavy loaded structures, such as decks of traffic bridges and helicopter landing platforms. Recent developments in

Formation of aluminium nitride and segregation of Cu impurity atoms in aluminium implanted by high dose nitrogen ions

International Nuclear Information System (INIS)

Lin Chenglu; Hemment, P.L.F.; Li Jinhua; Zou Shichang

1994-01-01

Aluminium films with a thickness of 7000 A (containing 0.85% copper) were deposited on silicon substrates. 400 keV N 2 + or 350 keV N + ions were implanted into the aluminium films or at the interface between the aluminium and silicon, respectively. Automatic spreading resistance (ASR), Fourier transform infrared spectroscopy (FTIR) and Rutherford backscattering (RBS) and channelling were used to characterize the formation of aluminium nitride and the depth distribution of the Cu impurity in the aluminium films after ion implantation and post-annealing. The formation of a stoichiometric AlN layer with high resistance was evident from ASR, RBS analysis and FTIR measurements by the presence of the absorption band at 650 cm -1 . When the implanted nitrogen is near the interface between the aluminium and silicon, a multilayer structure can be obtained, which consists of aluminium, aluminium nitride and the silicon substrate. Cu, which is a background impurity in the deposited aluminium films, segregated into the synthesised aluminium nitride during high dose nitrogen ion implantation. This is due to irradiation-induced segregation during ion implantation. (orig.)

Ion nitriding of aluminium

International Nuclear Information System (INIS)

Fitz, T.

2002-09-01

The present study is devoted to the investigation of the mechanism of aluminium nitriding by a technique that employs implantation of low-energy nitrogen ions and diffusional transport of atoms. The nitriding of aluminium is investigated, because this is a method for surface modification of aluminium and has a potential for application in a broad spectrum of fields such as automobile, marine, aviation, space technologies, etc. However, at present nitriding of aluminium does not find any large scale industrial application, due to problems in the formation of stoichiometric aluminium nitride layers with a sufficient thickness and good quality. For the purposes of this study, ion nitriding is chosen, as an ion beam method with the advantage of good and independent control over the process parameters, which thus can be related uniquely to the physical properties of the resulting layers. Moreover, ion nitriding has a close similarity to plasma nitriding and plasma immersion ion implantation, which are methods with a potential for industrial application. (orig.)

The Research of Scrapped Automobiles Recycling and Disassembling Industry Development Based on Auto Industry Chain

Directory of Open Access Journals (Sweden)

linhua Pang

2015-01-01

Full Text Available The number of China’s scrapped car is on an explosively growing trend, and the development of scrapped car recycling industry has a golden prospect. The current scrapped car recycling system is not perfect in our country, because related industries driven by market develop slowly, and there are some outstanding problems such as potential safety risks, environmental pollution and resource waste. The paper analyzes and studies the existing problems and countermeasures to investigate the development strategy of scrapped car recycling industry according to the whole automobile industry chain construction, technology and equipment conditions, policy guidance, etc. and at last explore the new industrial development pattern of serving automobile reverse design.

Characterization of naturally occurring radioactive materials and Cobald-60 contaminated ferrous scraps from steel industries

International Nuclear Information System (INIS)

Chao, H.E.; Chiu, H.S.; Hunga, J.Y.; His, H.W.; Chen, Y.B.

2002-01-01

Since the occurrence of radioactively contaminated rebar incident in 1992, steel industries in Taiwan were encouraged by Atomic Energy Council (AEC) to install portal monitor to detect the abnormal radiation in shipments of metal scrap feed. From 1994 through 1999, there were 53 discoveries of radioactivity in ferrous scraps by steel companies. These include 15 orphan radioactive sources, 16 cobalt-60 contaminated rebars, 20 Naturally Occurring Radioactive Material (NORM) contaminated scraps, and two unknowns. Most NORM-contaminated scraps were from abroad. The NORM and cobalt-60 contaminated scraps were taken from the steel mills and analyzed in laboratory. The analytical results of scales and sludge sampled from NORM-contaminated scraps combining with the circumstantial evidences indicate that five possible industrial processes may be involved. They are oil production and treatment, heavy mineral sand benefication and rare earth processing, copper mining and processing, recovery of ammonium chloride by lime adsorption in Ammonium-soda process, and tailing of uranium enrichment process. The cobalt-60 activity and trace elements concentrations of contaminated rebars confirm that all of them were produced domestically in the period from Oct. 1982 to Jan. 1983, when the cobalt-60 sources were lost and entered the electric arc furnace to produce the contaminated rebars. (author)

Recycling of radioactively contaminated scrap from the nuclear cycle and spin-off for other application

Directory of Open Access Journals (Sweden)

Quade, U.

2005-12-01

Full Text Available In the 1980ies, Siempelkamp foundry in Krefeld, Germany, developed a process to melt medium and slightly radioactive metals from decommissioning and maintenance works in nuclear power plants. Since 1989, in the CARLA melting plant which is licensed according to the German radiation protection ordinance (StrlSchV, metals are being molten which, for the largest part, can be reused. Since 1998, in a second plant, the GERTA melting plant, metals with a content of mercury up to 1 weight %, natural radioactivity up to 500 Bq/g and other chemical contaminations are being molten and completely decontaminated, so that these metals can be reused in the steel cycle. The following text is describing the melting process, acceptance criteria for contaminated scrap and recycling paths for the produced ingots and slags.

La fundición Siempelkamp en Krefeld, Alemania, desarrolló, en los años 80, un proceso para fundir metales mediana y levemente radioactivos, procedentes de reparaciones o desmantelamiento de plantas nucleares. En la planta de fundición CARLA, que cumple los requisitos del decreto de protección contra radiaciones de la República Federal de Alemania, se funden metales desde 1989, de los cuales la mayor parte puede ser utilizada nuevamente. Desde 1998, en una segunda planta, fundición GERTA, se funden y descontaminan totalmente, metales de hasta un 1 % de peso de mercurio, con una radioactividad natural de hasta 500 Bq/g y con otros contaminantes químicos. De este modo los metales pueden ser nuevamente utilizados en el ciclo metálico. El texto adjunto describe el método para el fundido, los criterios para aceptar chatarra contaminada y las vías de utilización para los bloques de metal y escorias generadas en el proceso.

Health risk and impact evaluation for recycling of radioactive scrap metal

International Nuclear Information System (INIS)

Nieves, L.A.; Chen, S.Y.; Murphie, W.E.; Lilly, M.J. III

1994-01-01

The DoE, Office of Environmental Restoration and Waste Management, is participating with the Organization for Economic Cooperation and Development in providing analytical support for developing international standards for recycling of radioactive scrap metals. For this purpose, Argonne National Laboratory is assessing health, environmental and societal implications of recycling and/or disposal process alternatives. This effort includes development of international inventory estimates for contaminated metals; investigation of international scrap metal markets; assessment of radiological and non-radiological human health risks; impacts on environmental quality and resources; and investigation of social and political factors. The RSM disposal option is being assessed with regard to the environmental and health impacts of replacing the metals if they are withdrawn from use. Impact estimates are developed for steel as an illustrative example because steel comprises a major portion of the scrap metal inventory. Current and potential sources of RSM include nuclear power plants, fuel cycle and weapons production facilities, industrial and medical facilities and equipment, and petroleum and phosphate rock extraction equipment. Millions of metric tons (t) of scrap iron and steel, stainless steel, and copper, as well as lesser quantities of aluminum, nickel, lead, and zirconium, are likely to become available in the future as these facilities are withdrawn from service

The Influence of Home Scrap on Mechanical Properties of MgAl9Zn1 Alloy Castings

Directory of Open Access Journals (Sweden)

Konopka Z.

2017-06-01

Full Text Available The work presents the results of examinations concerning the influence of various amounts of home scrap additions on the properties of castings made of MgAl9Zn1 alloy. The fraction of home scrap in the metal charge ranged from 0 to 100%. Castings were pressure cast by means of the hot-chamber pressure die casting machine under the industrial conditions in one of the domestic foundries. The examinations consisted in the determination of the following properties: tensile strength Rm, yield strength Rp0.2, and the unit elongation A5, all being measured during the static tensile test. Also, the hardness measurements were taken by the Brinell method. It was found that the mechanical properties (mainly the strength properties are being improved up to the home scrap fraction of 50%. Their values were increased by about 30% over this range. Further rise in the home scrap content, however, brought a definite decrease in these properties. The unit elongation A5 exhibited continual decrease with an increase in the home scrap fraction in the metal charge. A large growth of hardness was noticed for the home scrap fraction increasing up to the value of 50%. Further increasing the home scrap percentage, however, did not result in a significant rise of the hardness value any more.

Radioactive Scrap Metal (RSM) recycling: A doe white paper

International Nuclear Information System (INIS)

Chatterjee, S.; Moore, H.H.; Ghoshal, A.

1992-01-01

An effective White Paper on recycling radioactive scrap metals has been drafted at the request of the U.S. Department of Energy (DOE) recently. The paper has received the praise and commendation of the DOE's Director of Environmental Management. However, obstructionist posturing by the petty bureaucrats in DOE continues to plague the meaningful implementation of RSM recycling. The key findings of the White Paper study and its major recommendations have discussed in this paper. The study indicates that several technologies, such as melt refining and electro refining, are currently available for surface and volume decontamination of metals. The unit cost of decontamination was found to vary from $700 to $400/ton; recycling of most low-contaminated metals can therefore be cost-effective vis-a vis the average cost of low-level radioactive wastes disposal of %400 to $2800/ton. Major recycling demonstration projects with emphasis on restricted RSM reuse options have been recommended. Volume contamination standard for unrestricted release should be established only after adequate studies of health effects and scientific/industrial effects of RSM reuse has been conducted by the Environmental Protection Agency (EPA) and the Nuclear Regulatory Commission (NRC). Some of the significant technical data developed during this study have also been briefly discussed in this paper. (author)

Variation in aluminium patch test reactivity over time.

Science.gov (United States)

Siemund, Ingrid; Mowitz, Martin; Zimerson, Erik; Bruze, Magnus; Hindsén, Monica

2017-11-01

Contact allergy to aluminium has been reported more frequently in recent years. It has been pointed out that positive patch test reactions to aluminium may not be reproducible on retesting. To investigate possible variations in patch test reactivity to aluminium over time. Twenty-one adults, who had previously reacted positively to aluminium, were patch tested with equimolar dilution series in pet. of aluminium chloride hexahydrate and aluminium lactate, four times over a period of 8 months. Thirty-six of 84 (43%) serial dilution tests with aluminium chloride hexahydrate and 49 of 84 (58%) serial dilution tests with aluminium lactate gave negative results. The range of reactivity varied between a negative reaction to aluminium chloride hexahydrate at 10% and/or to aluminium lactate at 12%, and a positive reaction to aluminium chloride hexahydrate at 0.1% and/or to aluminium lactate at 0.12%. The highest individual difference in test reactivity noticed was 320-fold when the two most divergent minimal eliciting concentrations were compared. The patch test reactivity to aluminium varies over time. Aluminium-allergic individuals may have false-negative reactions. Therefore, retesting with aluminium should be considered when there is a strong suspicion of aluminium contact allergy. © 2017 John Wiley & Sons A/S. Published by John Wiley & Sons Ltd.

Thermogravimetric characteristics and kinetics of scrap tyre and Juglans regia shell co-pyrolysis.

Science.gov (United States)

Uzun, B B; Yaman, E

2014-10-01

The degradation kinetics of Juglans regia shell, scrap tyre and their blends were investigated using a thermogravimetric analysis method. Experiments were performed under dynamic conditions and a nitrogen atmosphere in the range 293 to 973 K at different heating rates. During pyrolysis of J. regia shell three mass loss zones were specified as removal of water, decomposition of hemicelluloses and cellulose, and decomposition of lignin. The degradation curves of scrap tyre showed merely one stage which was due to decomposition of styrene butadiene rubber. The kinetic parameters were calculated using both Arrhenius and Coats-Redfern methods. By adopting the Arrhenius method, the average value of activation energies of J. regia shell, scrap tyre and their 1 : 1 blends were found to be 69.22, 71.48 and 47.03 kJ mol(-1), respectively. Additionally, by using the Coats-Redfern method, the average value of activation energies of J. regia shell, scrap tyre and their 1 : 1 blend were determined as 99.85, 78.72 and 63.81 kJ mol(-1), respectively. The addition of J. regia shell to scrap tyre caused a reduction in the activation energies. The difference of weight loss was measured to examine interactions between raw materials. The maximum difference between experimental and theoretical mass loss was 5% at about 648 K with a heating rate of 20 K min(-1). These results indicated a significant synergistic effect was available during co-pyrolysis of J. regia shell and scrap tyre in the high temperature region. © The Author(s) 2014.

Assessment of recycling or disposal alternatives for radioactive scrap metal

International Nuclear Information System (INIS)

Murphie, W.E.; Lilly, M.J. III; Nieves, L.A.; Chen, S.Y.

1993-01-01

The US Department of Energy, Office of Environmental Restoration and Waste Management, Oak Ridge Programs Division, is participating with the Organization for Economic Cooperation and Development in providing analytical support for evaluation of management alternatives for radioactive scrap metals. For this purpose, Argonne National Laboratory is assessing environmental and societal implications of recycling and/or disposal process alternatives. This effort includes development of inventory estimates for contaminated metals; investigation of scrap metal market structure, processes, and trends; assessment of radiological and nonradiological effects of recycling; and investigation of social and political factors that are likely to either facilitate or constrain recycling opportunities. In addition, the option of scrap metal disposal is being assessed, especially with regard to the environmental and health impacts of replacing these metals if they are withdrawn from use. This paper focuses on the radiological risk assessment and dose estimate sensitivity analysis. A open-quotes tieredclose quotes concept for release categories, with and without use restrictions, is being developed. Within the tiers, different release limits may be indicated for specific groupings of radionuclides. Depending on the spectrum of radionuclides that are present and the level of residual activity after decontamination and/or smelting, the scrap may be released for unrestricted public use or for specified public uses, or it may be recycled within the nuclear industry. The conservatism of baseline dose estimates is examined, and both more realistic parameter values and protective measures for workers are suggested

Recovery in aluminium

DEFF Research Database (Denmark)

Gundlach, Carsten

2006-01-01

In the present thesis the development of a unique experimental method for volume characterisation of individual embedded crystallites down to a radius of 150 nm is presented. This method is applied to in-situ studies of recovery in aluminium. The method is an extension of 3DXRD microscopy, an X...... are represented as strings. To identify the strings a combination of a 5D connected component type algorithm and multi-peak fitting was found to be superior. The first use of the method was a study of recovery of a deformed aluminium alloy (AA1050). The aluminium alloy was deformed by cold rolling to a thickness...

Fully automated laboratory for the assay of plutonium in wastes and recoverable scraps

International Nuclear Information System (INIS)

Guiberteau, P.; Michaut, F.; Bergey, C.; Debruyne, T.

1990-01-01

To determine the plutonium content of wastes and recoverable scraps in intermediate size containers (ten liters) an automated laboratory has been carried out. Two passive methods of measurement are used. Gamma ray spectrometry allows plutonium isotopic analysis, americium determination and plutonium assay in wastes and poor scraps. Calorimetry is used for accurate (± 3%) plutonium determination in rich scraps. A full automation was realized with a barcode management and a supply robot to feed the eight assay set-ups. The laboratory works on a 24 hours per day and 365 days per year basis and has a capacity of 8,000 assays per year

Advanced technologies for decontamination and conversion of scrap metal

International Nuclear Information System (INIS)

Muth, T.R.; Shasteen, K.E.; Liby, A.L.

1995-01-01

The Department of Energy (DOE) accumulated large quantities of radioactive scrap metal (RSM) through historic maintenance activities. The Decontamination and Decommissioning (D ampersand D) of major sites formerly engaged in production of nuclear materials and manufacture of nuclear weapons will generate additional quantities of RSM, as much as 3 million tons of such metal according to a recent study. The recycling of RSM is quickly becoming appreciated as a key strategy in DOE's cleanup of contaminated sites and facilities. The work described here has focused on recycle of the concentrated and high-value contaminated scrap metal resource that will arise from cleanup of DOE's gaseous diffusion plants

Advanced technologies for decontamination and conversion of scrap metal

Energy Technology Data Exchange (ETDEWEB)

Muth, T.R.; Shasteen, K.E.; Liby, A.L. [Manufacturing Sciences Corp., Oak Ridge, TN (United States)] [and others

1995-10-01

The Department of Energy (DOE) accumulated large quantities of radioactive scrap metal (RSM) through historic maintenance activities. The Decontamination and Decommissioning (D&D) of major sites formerly engaged in production of nuclear materials and manufacture of nuclear weapons will generate additional quantities of RSM, as much as 3 million tons of such metal according to a recent study. The recycling of RSM is quickly becoming appreciated as a key strategy in DOE`s cleanup of contaminated sites and facilities. The work described here has focused on recycle of the concentrated and high-value contaminated scrap metal resource that will arise from cleanup of DOE`s gaseous diffusion plants.

Hydrogen isotope storage in zircaloy scrap

Energy Technology Data Exchange (ETDEWEB)

Lee, H. S.; Kuk, I. H.; Chung, H.; Paek, S. W.; Kang, H. S

1999-08-01

8 MCi of tritium a year will be produced after wolsong TRF is in operation. The metal hydride form is one of useful tritium storage. The metals in use for metal hydride are uranium, titanium, etc., however uranium is limited to use by regulation, and titanium is relatively costly. Both metals are not produced in country but whole amount is imported. On the other hand 2,000kg of zircaloy scrap is produced by CANDU nuclear fuel fabrication process, which is also useful for hydrogen storage. The purpose of this study is to evaluation of hydrogen absorption capacity for zircaloy scrap that is produced as waste by CANDU nuclear fuel fabrication process. The sample evacuated for an hour at 1000 deg C. The strip showed higher capacity : 0.7 at 25 deg C, 2.0 at 200 deg C, 2.0 at 200 deg C, 2.0 at 400 deg C, respectively. The H/M values for commercial zircaloy sponge were 2.0 at 25 deg C and 2.0 at 400 deg C.

Hydrogen isotope storage in zircaloy scrap

International Nuclear Information System (INIS)

Lee, H. S.; Kuk, I. H.; Chung, H.; Paek, S. W.; Kang, H. S.

1999-08-01

8 MCi of tritium a year will be produced after wolsong TRF is in operation. The metal hydride form is one of useful tritium storage. The metals in use for metal hydride are uranium, titanium, etc., however uranium is limited to use by regulation, and titanium is relatively costly. Both metals are not produced in country but whole amount is imported. On the other hand 2,000kg of zircaloy scrap is produced by CANDU nuclear fuel fabrication process, which is also useful for hydrogen storage. The purpose of this study is to evaluation of hydrogen absorption capacity for zircaloy scrap that is produced as waste by CANDU nuclear fuel fabrication process. The sample evacuated for an hour at 1000 deg C. The strip showed higher capacity : 0.7 at 25 deg C, 2.0 at 200 deg C, 2.0 at 200 deg C, 2.0 at 400 deg C, respectively. The H/M values for commercial zircaloy sponge were 2.0 at 25 deg C and 2.0 at 400 deg C

Decontamination of metals by melt refining/slagging: First year progress report

International Nuclear Information System (INIS)

Mizia, R.E.; Worcester, S.A.; Twidwell, L.G.; Paolini, D.J.; Weldon, T.A.

1994-03-01

As the number of nuclear installations undergoing decontamination and decommissioning (D ampersand D) increases, current radioactive waste storage space is consumed and establishment of new waste storage areas becomes increasingly difficult. The problem of handling and storing radioactive scrap metal (RSM) gains increasing importance in the DOE Environmental Restoration and Waste Management Program. To alleviate present and future waste storage problems, Westinghouse Idaho Nuclear Company (WINCO) is managing a program for the recycling of RSM for beneficial use within the DOE complex. As part of that effort, Montana Tech has been awarded a contract to help optimize melting and refining technologies for the recycling of stainless steel RSM. The scope of the Montana Tech program includes a literature survey, a decontaminating slag design study, small scale melting studies to determine optimum slag compositions for removal of radioactive contaminant surrogates, analysis of preferred melting techniques, and coordination of pilot scale melting demonstrations (100-500 lbs) to be conducted at selected commercial facilities. This program will identify methods that can be used to recycle stainless steel RSM which will be used to fabricate high and low level waste canisters for the Idaho Waste Immobilization Facility. This report summarizes the results of an extensive literature review and the first year's progress on slag design, small-scale melt refining of surrogate-containing stainless steel (presently only a three month effort), and pilot-scale preparation of surrogate master ingots

Internal friction in iron-aluminium alloys having a high aluminium content

International Nuclear Information System (INIS)

Hillairet, J.; Delaplace, J.; Silvent, A.

1966-01-01

By using a torsion pendulum to measure the internal friction of iron-aluminium alloys containing between 25 and 50 atom per cent of aluminium, it has been possible to show the existence of three damping peaks due to interstitial carbon. Their evolution is followed as a function of the carbon content, of the thermal treatment and of the aluminium content. A model based on the preferential occupation of tetrahedral sites is proposed as an interpretation of the results. A study of the Zener peak in these substitution alloys shows also that a part of the short distance disorder existing at high temperatures can be preserved by quenching. (author) [fr

Structural study of Al2O3-Na2O-CaO-P2O5 bioactive glasses as a function of aluminium content.

Science.gov (United States)

Smith, J M; King, S P; Barney, E R; Hanna, J V; Newport, R J; Pickup, D M

2013-01-21

Calcium phosphate based biomaterials are extensively used in the context of tissue engineering: small changes in composition can lead to significant changes in properties allowing their use in a wide range of applications. Samples of composition (Al(2)O(3))(x)(Na(2)O)(0.11-x)(CaO)(0.445)(P(2)O(5))(0.445), where x = 0, 0.03, 0.05, and 0.08, were prepared by melt quenching. The atomic-scale structure has been studied using neutron diffraction and solid state (27)Al MAS NMR, and these data have been rationalised with the determined density of the final glass product. With increasing aluminium concentration the density increases initially, but beyond about 3 mol. % Al(2)O(3) the density starts to decrease. Neutron diffraction data show a concomitant change in the aluminium speciation, which is confirmed by (27)Al MAS NMR studies. The NMR data reveal that aluminium is present in 4, 5, and 6-fold coordination and that the relative concentrations of these environments change with increasing aluminium concentration. Materials containing aluminium in 6-fold coordination tend to have higher densities than analogous materials with the aluminium found in 4-fold coordination. Thus, the density changes may readily be explained in terms of an increase in the relative concentration of 4-coordinated aluminium at the expense of 6-fold aluminium as the Al(2)O(3) content is increased beyond 3 mol. %.

OFFGAS GENERATION FROM THE DISPOSITION OF SCRAP PLUTONIUM BY VITRIFICATION SIMULANT TESTS

International Nuclear Information System (INIS)

Zamecnik, J; Patricia Toole, P; David Best, D; Timothy Jones, T; Donald02 Miller, D; Whitney Thomas, W; Vickie Williams, V

2008-01-01

The Department of Energy Office of Environmental Management is supporting R and D for the conceptual design of the Plutonium Disposition Project at the Savannah River Site in Aiken, SC to reduce the attractiveness of plutonium scrap by fabricating a durable plutonium oxide glass form and immobilizing this form within the high-level waste glass prepared in the Defense Waste Processing Facility. A glass formulation was developed that is capable of incorporating large amounts of actinides as well as accommodating many impurities that may be associated with impure Pu feed streams. The basis for the glass formulation was derived from commercial glasses that had high lanthanide loadings. A development effort led to a Lanthanide BoroSilicate (LaBS) glass that accommodated significant quantities of actinides, tolerated impurities associated with the actinide feed streams and could be processed using established melter technologies. A Cylindrical Induction Melter (CIM) was used for vitrification of the Pu LaBS glass. Induction melting for the immobilization of americium and curium (Am/Cm) in a glass matrix was first demonstrated in 1997. The induction melting system was developed to vitrify a non-radioactive Am/Cm simulant combined with a glass frit. Most of the development of the melter itself was completed as part of that work. This same melter system used for Am/Cm was used for the current work. The CIM system used consisted of a 5 inch (12.7 cm) diameter inductively heated platinum-rhodium (Pt-Rh) containment vessel with a control system and offgas characterization. Scrap plutonium can contain numerous impurities including significant amounts of chlorides, fluorides, sodium, potassium, lead, gallium, chromium, and nickel. Smaller amounts of additional elements can also be present. The amount of chlorides present is unusually high for a melter feed. In commercial applications there is no reason to have chloride at such high concentrations. Because the melter operates at

Anodic solution of alkali earth alloys in potassium chloride-sodium chloride melts

International Nuclear Information System (INIS)

Volkovich, A.V.

1997-01-01

Generalized results of studying the process of anodic dissolution of alkaline-earth metal alloys with zinc, aluminium and copper in the melts of KCl-NaCl equimolar mixture containing alkaline-earth metal chlorides, are presented. It is shown that during dissolution of both pure liquid metals and their alloys there is no electrode polarization in the range of the current densities lower or comparable in their values to corrosion current

Economic and policy instrument analyses in support of the scrap tire recycling program in Taiwan.

Science.gov (United States)

Chang, Ni-Bin

2008-02-01

Understanding the cost-effectiveness and the role of economic and policy instruments, such as the combined product tax-recycling subsidy scheme or a tradable permit, for scrap tire recycling has been of crucial importance in a market-oriented environmental management system. Promoting product (tire) stewardship on one hand and improving incentive-based recycling policy on the other hand requires a comprehensive analysis of the interfaces and interactions in the nexus of economic impacts, environmental management, environmental valuation, and cost-benefit analysis. This paper presents an assessment of the interfaces and interactions between the implementation of policy instruments and its associated economic evaluation for sustaining a scrap tire recycling program in Taiwan during the era of the strong economic growth of the late 1990s. It begins with an introduction of the management of the co-evolution between technology metrics of scrap tire recycling and organizational changes for meeting the managerial goals island-wide during the 1990s. The database collected and used for such analysis covers 17 major tire recycling firms and 10 major tire manufacturers at that time. With estimates of scrap tire generation and possible scale of subsidy with respect to differing tire recycling technologies applied, economic analysis eventually leads to identify the associated levels of product tax with respect to various sizes of new tires. It particularly demonstrates a broad perspective of how an integrated econometric and engineering economic analysis can be conducted to assist in implementing policy instruments for scrap tire management. Research findings indicate that different subsidy settings for collection, processing, and end use of scrap tires should be configured to ameliorate the overall managerial effectiveness. Removing the existing boundaries between designated service districts could strengthen the competitiveness of scrap tires recycling industry, helping to

Researches focused on structure of aluminium alloys processed by rapid solidification, used in automotive industry

International Nuclear Information System (INIS)

Sfat, C.; Vasile, T.; Vasilescu, M.

2001-01-01

The paper present some new results focused on an aluminium high temperature alloy, obtained by 'melt spinning method'. alloy composition, processing conditions, resulted structures and the influence between them are presented. There are studied the two zone structures of the alloy and the relation between processing conditions and the characteristics of the zones, with implications on mechanical behavior in real conditions. The final conclusion show that is possible to control the structure in order to improve material behavior. (author)

Oxide growth on aluminium alloys in the presence of ammonium fluoborate

International Nuclear Information System (INIS)

Oliver, J.; Paterson, P.; Flavell, T.; Biddle, G.

1996-01-01

The aim of this study as to determine the mechanisms involved in using ammonium fluoborate as a reducing atmosphere when preheating a high magnesium content aluminium alloy. Rutherford Backscattering (RBS) has been the major technique used in the analysis of samples, it revealed significant reduction in both the diffusion of magnesium to the surface and the calculated oxide thickness in the presence of NH 4 BF 4 . At temperatures above 500 deg C in air, SEM images revealed depressions and voids due to incipient melting at various stages, around the grain boundaries. Grain boundaries effectively acted as pipes aiding the diffusion of magnesium to the surface. These results have been verified through compositional analysis with both RBS and auger electron spectroscopy (AES). Results from NH 4 BF 4 atmosphere preheat conditions showed significant improvements. It was verified experimentally that above 500 deg C , AA5182 alloys undergo incipient melting at the grain boundaries with magnesium diffusing through to the surface. 5 refs., 1 fig

The determination of trace oxygen in aluminium and aluminium-silicon alloy by helium-3 activation analysis

International Nuclear Information System (INIS)

Vandecasteele, C.; Goethals, P.; Kieffer, R.; Hoste, J.

1975-01-01

The determination of oxygen in aluminium and aluminium-silicon alloy by helium-3 activation is studied. The 18 F formed from oxygen is separated by distillation followed by precipitation of leadfluorochloride. The chemical yield is determined by activation in an isotopic neutron source. Concentrations of resp. 27 and 64 ng.g -1 with a precision for a single determination of resp. 30 and 13% are found in 99.5% aluminium and in aluminium-silicon (3%) alloy. (author)

Roll bonding of strained aluminium

DEFF Research Database (Denmark)

Staun, Jakob M.

2003-01-01

This report investigates roll bonding of pre-strained (å ~ 4) aluminium sheets to produce high strain material from high purity aluminium (99.996%) and commercial pure aluminium (99.6%). The degree of bonding is investigated by optical microscopy and ultrasonic scanning. Under the right...... of the cross rolled volume fraction is found. To further asses this effect, and the anisotropy, it is necessary to acquire knowledge about both texture and microstructure, e.g. by TEM. Roll bonding of pre-strained aluminium is found to be a possible alternative to ARB in the quest for ultra-fine grained...

Aluminium in foodstuffs and diets in Sweden.

Science.gov (United States)

Jorhem, L; Haegglund, G

1992-01-01

The levels of aluminium have been determined in a number of individual foodstuffs on the Swedish market and in 24 h duplicate diets collected by women living in the Stockholm area. The results show that the levels in most foods are very low and that the level in vegetables can vary by a factor 10. Beverages from aluminium cans were found to have aluminium levels not markedly different from those in glass bottles. Based on the results of the analysis of individual foods, the average Swedish daily diet was calculated to contain about 0.6 mg aluminium, whereas the mean content of the collected duplicate diets was 13 mg. A cake made from a mix containing aluminium phosphate in the baking soda was identified as the most important contributor of aluminium to the duplicate diets. Tea and aluminium utensils were estimated to increase the aluminium content of the diets by approximately 4 and 2 mg/day, respectively. The results also indicate that a considerable amount of aluminium must be introduced from other sources.

Refining technology for the recycling of stainless steel radioactive scrap metals, FY 94 bi-annual report

International Nuclear Information System (INIS)

Mizia, R.E.; Atteridge, D.G.; Buckentin, J.; Carter, J.; Davis, H.L.; Devletian, J.H.; Scholl, M.R.; Turpin, R.B.; Webster, S.L.

1994-08-01

The research addressed under this project is the recycling of metallic nuclear-related by-product materials under the direction of Westinghouse Idaho Nuclear Company (WINCO). The program addresses the recycling of radioactive scrap metals (RSM) for beneficial re-use within the DOE complex; in particular, this program addresses the recycling of stainless steel RSM. It is anticipated that various stainless steel components under WINCO control at the Idaho Falls Engineering Laboratory (INEL), such as fuel pool criticality barriers and fuel storage racks will begin to be recycled in FY94-95. The end product of this recycling effort is expected to be waste and overpack canisters for densified high level waste for the Idaho Waste Immobilization Facility and/or the Universal Canister System for dry (interim) storage of spent fuel. The specific components of this problem area that are presently being, or have been, addressed by CAAMSEC are: (1) the melting/remelting of stainless steel RSM into billet form; (2) the melting/remelting initial research focus will be on the use of radioactive surrogates to study; (3) the cost effectiveness of RSM processing oriented towards privatization of RSM reuse and/or resale. Other components of this problem that may be addressed under program extension are: (4) the melting/remelting of carbon steel; (5) the processing of billet material into product form which shall meet all applicable ASTM requirements; and, (6) the fabrication of an actual prototypical product; the present concept of an end product is a low carbon Type 304/316 stainless steel cylindrical container for densified and/or vitrified high level radioactive waste and/or the Universal Canister System for dry (interim) storage of spent fuel. The specific work reported herein covers the melting/remelting of stainless steel open-quotes scrapclose quotes metal into billet form and the study of surrogate material removal effectiveness by various remelting techniques

Constructions of aluminium electrolytic cells

International Nuclear Information System (INIS)

Galushkin, N.V.

1995-01-01

This chapter of monograph is devoted to constructions of aluminium electrolytic cells. Therefore, the general characteristic and classification of aluminium electrolytic cells was considered. The anode and cathode structure was studied. The lining of cathode casing, the process of collection of anode gases, electrolytic cell cover, and electrical insulation was studied as well. The installation and dismantling of aluminium electrolytic cells was described.

A spectroscopic study of uranium species formed in chloride melts

International Nuclear Information System (INIS)

Volkovich, Vladimir A.; Bhatt, Anand I.; May, Iain; Griffiths, Trevor R.; Thied, Robert C.

2002-01-01

The chlorination of uranium metal or uranium oxides in chloride melts offers an acceptable process for the head-end of pyrochemical reprocessing of spent nuclear fuels. The reactions of uranium metal and ceramic uranium dioxide with chlorine and with hydrogen chloride were studied in the alkali metal chloride melts, NaCl-KCl at 973K, NaCl-CsCl between 873 and 923K and LiCl-KCl at 873K. The uranium species formed therein were characterized from their electronic absorption spectra measured in situ. The kinetic parameters of the reactions depend on melt composition, temperature and chlorinating agent used. The reaction of uranium dioxide with oxygen in the presence of alkali metal chlorides results in the formation of alkali metal uranates. A spectroscopic study, between 723 and 973K, on their formation and their solutions was undertaken in LiCl, LiCl-KCl eutectic and NaCl-CsCl eutectic melts. The dissolution of uranium dioxide in LiCl-KCl eutectic at 923K containing added aluminium trichloride in the presence of oxygen has also been investigated. In this case, the reaction leads to the formation of uranyl chloride species. (author)

Vitrification for stability of scrap and residue

Energy Technology Data Exchange (ETDEWEB)

Forsberg, C.W. [Oak Ridge National Lab., TN (United States)

1996-05-01

A conference breakout discussion was held on the subject of vitrification for stabilization of plutonium scrap and residue. This was one of four such sessions held within the vitrification workshop for participants to discuss specific subjects in further detail. The questions and issues were defined by the participants.

Determination of aluminium in groundwater samples by GF-AAS, ICP-AES, ICP-MS and modelling of inorganic aluminium complexes.

Science.gov (United States)

Frankowski, Marcin; Zioła-Frankowska, Anetta; Kurzyca, Iwona; Novotný, Karel; Vaculovič, Tomas; Kanický, Viktor; Siepak, Marcin; Siepak, Jerzy

2011-11-01

The paper presents the results of aluminium determinations in ground water samples of the Miocene aquifer from the area of the city of Poznań (Poland). The determined aluminium content amounted from aluminium determinations were performed using three analytical techniques: graphite furnace atomic absorption spectrometry (GF-AAS), inductively coupled plasma atomic emission spectrometry (ICP-AES) and inductively coupled plasma mass spectrometry (ICP-MS). The results of aluminium determinations in groundwater samples for particular analytical techniques were compared. The results were used to identify the ascent of ground water from the Mesozoic aquifer to the Miocene aquifer in the area of the fault graben. Using the Mineql+ program, the modelling of the occurrence of aluminium and the following aluminium complexes: hydroxy, with fluorides and sulphates was performed. The paper presents the results of aluminium determinations in ground water using different analytical techniques as well as the chemical modelling in the Mineql+ program, which was performed for the first time and which enabled the identification of aluminium complexes in the investigated samples. The study confirms the occurrence of aluminium hydroxy complexes and aluminium fluoride complexes in the analysed groundwater samples. Despite the dominance of sulphates and organic matter in the sample, major participation of the complexes with these ligands was not stated based on the modelling.

A 3D printed superconducting aluminium microwave cavity

Energy Technology Data Exchange (ETDEWEB)

Creedon, Daniel L. [School of Physics, University of Melbourne, Parkville, Victoria 3010 (Australia); Goryachev, Maxim; Kostylev, Nikita; Tobar, Michael E., E-mail: michael.tobar@uwa.edu.au [ARC Centre of Excellence for Engineered Quantum Systems, University of Western Australia, 35 Stirling Highway, Crawley, WA 6009 (Australia); Sercombe, Timothy B. [School of Mechanical and Chemical Engineering, University of Western Australia, 35 Stirling Highway, Crawley 6009 (Australia)

2016-07-18

3D printing of plastics, ceramics, and metals has existed for several decades and has revolutionized many areas of manufacturing and science. Printing of metals, in particular, has found a number of applications in fields as diverse as customized medical implants, jet engine bearings, and rapid prototyping in the automotive industry. Although many techniques are used for 3D printing metals, they commonly rely on computer controlled melting or sintering of a metal alloy powder using a laser or electron beam. The mechanical properties of parts produced in such a way have been well studied, but little attention has been paid to their electrical properties. Here we show that a microwave cavity (resonant frequencies 9.9 and 11.2 GHz) 3D printed using an Al-12Si alloy exhibits superconductivity when cooled below the critical temperature of aluminium (1.2 K), with a performance comparable with the common 6061 alloy of aluminium. Superconducting cavities find application in numerous areas of physics, from particle accelerators to cavity quantum electrodynamics experiments. The result is achieved even with a very large concentration of non-superconducting silicon in the alloy of 12.18%, compared with Al-6061, which has between 0.4% and 0.8%. Our results may pave the way for the possibility of 3D printing superconducting cavity configurations that are otherwise impossible to machine.

A 3D printed superconducting aluminium microwave cavity

International Nuclear Information System (INIS)

Creedon, Daniel L.; Goryachev, Maxim; Kostylev, Nikita; Tobar, Michael E.; Sercombe, Timothy B.

2016-01-01

3D printing of plastics, ceramics, and metals has existed for several decades and has revolutionized many areas of manufacturing and science. Printing of metals, in particular, has found a number of applications in fields as diverse as customized medical implants, jet engine bearings, and rapid prototyping in the automotive industry. Although many techniques are used for 3D printing metals, they commonly rely on computer controlled melting or sintering of a metal alloy powder using a laser or electron beam. The mechanical properties of parts produced in such a way have been well studied, but little attention has been paid to their electrical properties. Here we show that a microwave cavity (resonant frequencies 9.9 and 11.2 GHz) 3D printed using an Al-12Si alloy exhibits superconductivity when cooled below the critical temperature of aluminium (1.2 K), with a performance comparable with the common 6061 alloy of aluminium. Superconducting cavities find application in numerous areas of physics, from particle accelerators to cavity quantum electrodynamics experiments. The result is achieved even with a very large concentration of non-superconducting silicon in the alloy of 12.18%, compared with Al-6061, which has between 0.4% and 0.8%. Our results may pave the way for the possibility of 3D printing superconducting cavity configurations that are otherwise impossible to machine.

A 3D printed superconducting aluminium microwave cavity

Science.gov (United States)

Creedon, Daniel L.; Goryachev, Maxim; Kostylev, Nikita; Sercombe, Timothy B.; Tobar, Michael E.

2016-07-01

3D printing of plastics, ceramics, and metals has existed for several decades and has revolutionized many areas of manufacturing and science. Printing of metals, in particular, has found a number of applications in fields as diverse as customized medical implants, jet engine bearings, and rapid prototyping in the automotive industry. Although many techniques are used for 3D printing metals, they commonly rely on computer controlled melting or sintering of a metal alloy powder using a laser or electron beam. The mechanical properties of parts produced in such a way have been well studied, but little attention has been paid to their electrical properties. Here we show that a microwave cavity (resonant frequencies 9.9 and 11.2 GHz) 3D printed using an Al-12Si alloy exhibits superconductivity when cooled below the critical temperature of aluminium (1.2 K), with a performance comparable with the common 6061 alloy of aluminium. Superconducting cavities find application in numerous areas of physics, from particle accelerators to cavity quantum electrodynamics experiments. The result is achieved even with a very large concentration of non-superconducting silicon in the alloy of 12.18%, compared with Al-6061, which has between 0.4% and 0.8%. Our results may pave the way for the possibility of 3D printing superconducting cavity configurations that are otherwise impossible to machine.

[Association between serum aluminium level and methylation of amyloid precursor protein gene in workers engaged in aluminium electrolysis].

Science.gov (United States)

Yang, X J; Yuan, Y Z; Niu, Q

2016-04-20

To investigate the association between serum aluminium level and methylation of the promoter region of amyloid precursor protein (APP)gene in workers engaged in aluminium electrolysis. In 2012, 366 electrolysis workers in an aluminium factory were enrolled as exposure group (working years >10 and age >40 years)and divided into low-exposure group and high-exposure group based on the median serum aluminium level. Meanwhile, 102 workers in a cement plant not exposed to aluminium were enrolled as control group. Graphite furnace atomic absorption spectrometry was used to measure serum aluminium level, methylation specific PCR was used to measure the methylation rate of the promoter region of APP gene, and ELI-SA was used to measure the protein expression of APP in lymphocytes in peripheral blood. The exposure group had a significantly higher serum aluminium level than the control group (45.07 μg/L vs 30.51 μg/L, P0.05). The multivariate logistic regression analysis showed that with reference to the control group, low aluminium exposure (OR=1.86, 95% CI 1.67~3.52)and high aluminium exposure (OR=2.98, 95% CI 1.97~4.15)were risk factors for a reduced methylation rate of the promoter region of APP gene. Reduced methylation of the promoter region of APP gene may be associated with increased serum aluminium level, and downregulated methylation of the promoter region of APP gene may accelerate APP gene transcription.

Bumblebee pupae contain high levels of aluminium.

Science.gov (United States)

Exley, Christopher; Rotheray, Ellen; Goulson, David

2015-01-01

The causes of declines in bees and other pollinators remains an on-going debate. While recent attention has focussed upon pesticides, other environmental pollutants have largely been ignored. Aluminium is the most significant environmental contaminant of recent times and we speculated that it could be a factor in pollinator decline. Herein we have measured the content of aluminium in bumblebee pupae taken from naturally foraging colonies in the UK. Individual pupae were acid-digested in a microwave oven and their aluminium content determined using transversely heated graphite furnace atomic absorption spectrometry. Pupae were heavily contaminated with aluminium giving values between 13.4 and 193.4 μg/g dry wt. and a mean (SD) value of 51.0 (33.0) μg/g dry wt. for the 72 pupae tested. Mean aluminium content was shown to be a significant negative predictor of average pupal weight in colonies. While no other statistically significant relationships were found relating aluminium to bee or colony health, the actual content of aluminium in pupae are extremely high and demonstrate significant exposure to aluminium. Bees rely heavily on cognitive function and aluminium is a known neurotoxin with links, for example, to Alzheimer's disease in humans. The significant contamination of bumblebee pupae by aluminium raises the intriguing spectre of cognitive dysfunction playing a role in their population decline.

Design concept for maximized use of recycled scrap in the production of storage packages

International Nuclear Information System (INIS)

Bounin, D.; Kleinkroeger, W.; Schreiber, D.

2004-01-01

In the decommissioning of nuclear plants large quantities of radioactively contaminated waste metal have to be disposed of. An economic alternative to final storage is the recycling of the scrap metal in the production of transport and storage containers for low and medium active waste made of nodular graphite ductile cast iron. In the particular case of the CARLA plant operated by Siempelkamp, scrap metal with an activity of up to 200 Bq/g is accepted for processing. This covers the vast majority of the metals of a plant to be decommissioned. The composition of the waste metals varies greatly, depending on the different origins like structural or stainless steels After solidification of the high-carbon, high-silicon cast iron melt, the carbon has formed nodular graphite particles embedded in the metal matrix. Nodular cast iron has high strength and elongation. A further advantage of this material are its good radiation shielding properties. Fracture toughness is an important material property in the design of containers for final storage. In the particular case of containers that have to meet the specifications for final storage these must withstand accident loadings from a height of up 5 m at temperatures of -20 C without crack initiation. Containers for final storage do not have the benefit of impact limiters. The fracture toughness of cast iron depends primarily on the microstructure of the metal matrix. A ferritic microstructure has a higher fracture toughness than a pearlitic microstructure. Carbides in the matrix lead to further embrittlement. The metals to be recycled in the decommissioning of a nuclear installation have marked contents of elements like manganese (Mn) in structural steels, chromium (Cr), nickel (Ni) and molybdenum (Mo) in stainless steels and copper (Cu) in special steels. These elements lead to a pearlitic microstructure and to carbides, even at low contents in the melt. With a rising content of pearlite and carbides, the tensile and yield

Long-term effects of aluminium dust inhalation.

Science.gov (United States)

Peters, Susan; Reid, Alison; Fritschi, Lin; de Klerk, Nicholas; Musk, A W Bill

2013-12-01

During the 1950s and 1960s, aluminium dust inhalation was used as a potential prophylaxis against silicosis in underground miners, including in Australia. We investigated the association between aluminium dust inhalation and cardiovascular, cerebrovascular and Alzheimer's diseases in a cohort of Australian male underground gold miners. We additionally looked at pneumoconiosis mortality to estimate the effect of the aluminium therapy. SMRs and 95% CI were calculated to compare mortality of the cohort members with that of the Western Australian male population (1961-2009). Internal comparisons on duration of aluminium dust inhalation were examined using Cox regression. Aluminium dust inhalation was reported for 647 out of 1894 underground gold miners. During 42 780 person-years of follow-up, 1577 deaths were observed. An indication of increased mortality of Alzheimer's disease among miners ever exposed to aluminium dust was found (SMR=1.38), although it was not statistically significant (95% CI 0.69 to 2.75). Rates for cardiovascular and cerebrovascular death were above population levels, but were similar for subjects with or without a history of aluminium dust inhalation. HRs suggested an increasing risk of cardiovascular disease with duration of aluminium dust inhalation (HR=1.02, 95% CI 1.00 to 1.04, per year of exposure). No difference in the association between duration of work underground and pneumoconiosis was observed between the groups with or without aluminium dust exposure. No protective effect against silicosis was observed from aluminium dust inhalation. Conversely, exposure to aluminium dust may possibly increase the risk of cardiovascular disease and dementia of the Alzheimer's type.

Design and analysis of aluminium brdiges

NARCIS (Netherlands)

Soetens, F.; Straalen, IJ.J. van

2004-01-01

Applications of aluminium have grown considerably in building and civil engineering the last decade, which is due to various aspects: light weight, durability and maintenance, use of extrusions. The paper starts with a short history of aluminium bridges and then focuses on aluminium bridges in the

The reuse of scrap and decontamination waste water from decommissioning

International Nuclear Information System (INIS)

Deng Junxian; Li Xin; Xie Xiaolong

2010-01-01

Huge amount of radioactive scrap with low activity will be generated from reactor decommissioning; the decontamination is concentrated in the surface layer of the scrap. The decontaminated substance can be removed by high pressure water jet to appear the base metal and to reuse the metal. Big amount of radioactive waste water will be generated by this decontamination technology; the radioactive of the waste water is mainly caused by the solid particle from decontamination. To remove the solid particle as clean as possible, the waste water can be reused. Different possible technology to remove the solid particle from the water had been investigated, such as the gravity deposit separation, the filtration and the centrifugal separation etc. The centrifugal separation technology is selected; it includes the hydraulic vortex, the centrifugal filtration and the centrifugal deposit. After the cost benefit analysis at last the centrifugal deposit used butterfly type separator is selected. To reuse the waste water the fresh water consumption and the cost for waste water treatment can be reduced. To reuse the radioactive scrap and the waste water from decommissioning will minimize the radioactive waste. (authors)

Characterisation of weld zone reactions in dissimilar glass-to-aluminium pulsed picosecond laser welds

Energy Technology Data Exchange (ETDEWEB)

Ciuca, Octav P., E-mail: octav.ciuca@manchester.ac.uk [School of Materials, University of Manchester, Manchester, M13 9PL (United Kingdom); Carter, Richard M. [Institute of Photonics and Quantum Sciences, Heriot-Watt University, Edinburgh, EH14 4AS (United Kingdom); Prangnell, Philip B. [School of Materials, University of Manchester, Manchester, M13 9PL (United Kingdom); Hand, Duncan P. [Institute of Photonics and Quantum Sciences, Heriot-Watt University, Edinburgh, EH14 4AS (United Kingdom)

2016-10-15

Precision welded joints, produced between fused silica glass and aluminium by a newly-developed picosecond-pulse laser technique, have been analysed for the first time using a full range of electron microscopy methods. The welds were produced as lap joints by focusing a 1.2 μm diameter laser beam through the transparent glass top sheet, slightly below the surface of the metal bottom sheet. Despite the extremely short interaction time, extensive reaction was observed in the weld zone, which involved the formation of nanocrystalline silicon and at least two transitional alumina phases, γ- and δ-Al{sub 2}O{sub 3}. The weld formation process was found to be complex and involved: the formation of a constrained plasma cavity at the joint interface, non-linear absorption in the glass, and the creation of multiple secondary keyholes in the metal substrate by beam scattering. The joint area was found to expand outside of the main interaction volume, as the energy absorbed into the low conductivity and higher melting point silica glass sheet melted the aluminium surface across a wider contact area. The reasons for the appearance of nanocrystalline Si and transitional alumina reaction products within the welds are discussed. - Highlights: •Pulsed laser welding of dissimilar materials causes extensive chemical reactivity. •Metastable Al{sub 2}O{sub 3} phases form due to laser-induced highly-transient thermal regime. •Fused silica is reduced by Al to form nanocrystalline Si. •Mechanism of joint formation is discussed.

Recycling and processing of several typical crosslinked polymer scraps with enhanced mechanical properties based on solid-state mechanochemical milling

Energy Technology Data Exchange (ETDEWEB)

Lu, Canhui; Zhang, Xinxing; Zhang, Wei [State Key Laboratory of Polymer Materials Engineering, Polymer Research Institute, Sichuan University, Chengdu 610065 (China)

2015-05-22

The partially devulcanization or de-crosslinking of ground tire rubber (GTR), post-vulcanized fluororubber scraps and crosslinked polyethylene from cable scraps through high-shear mechanochemical milling (HSMM) was conducted by a modified solid-state mechanochemical reactor. The results indicated that the HSMM treated crosslinked polymer scraps can be reprocessed as virgin rubbers or thermoplastics to produce materials with high performance. The foamed composites of low density polyethylene/GTR and the blend of post-vulcanized flurorubber (FKM) with polyacrylate rubber (ACM) with better processability and mechanical properties were obtained. The morphology observation showed that the dispersion and compatibility between de-crosslinked polymer scraps and matrix were enhanced. The results demonstrated that HSMM is a feasible alternative technology for recycling post-vulcanized or crosslinked polymer scraps.

Recycling and processing of several typical crosslinked polymer scraps with enhanced mechanical properties based on solid-state mechanochemical milling

Science.gov (United States)

Lu, Canhui; Zhang, Xinxing; Zhang, Wei

2015-05-01

The partially devulcanization or de-crosslinking of ground tire rubber (GTR), post-vulcanized fluororubber scraps and crosslinked polyethylene from cable scraps through high-shear mechanochemical milling (HSMM) was conducted by a modified solid-state mechanochemical reactor. The results indicated that the HSMM treated crosslinked polymer scraps can be reprocessed as virgin rubbers or thermoplastics to produce materials with high performance. The foamed composites of low density polyethylene/GTR and the blend of post-vulcanized flurorubber (FKM) with polyacrylate rubber (ACM) with better processability and mechanical properties were obtained. The morphology observation showed that the dispersion and compatibility between de-crosslinked polymer scraps and matrix were enhanced. The results demonstrated that HSMM is a feasible alternative technology for recycling post-vulcanized or crosslinked polymer scraps.

Recycling and processing of several typical crosslinked polymer scraps with enhanced mechanical properties based on solid-state mechanochemical milling

International Nuclear Information System (INIS)

Lu, Canhui; Zhang, Xinxing; Zhang, Wei

2015-01-01

The partially devulcanization or de-crosslinking of ground tire rubber (GTR), post-vulcanized fluororubber scraps and crosslinked polyethylene from cable scraps through high-shear mechanochemical milling (HSMM) was conducted by a modified solid-state mechanochemical reactor. The results indicated that the HSMM treated crosslinked polymer scraps can be reprocessed as virgin rubbers or thermoplastics to produce materials with high performance. The foamed composites of low density polyethylene/GTR and the blend of post-vulcanized flurorubber (FKM) with polyacrylate rubber (ACM) with better processability and mechanical properties were obtained. The morphology observation showed that the dispersion and compatibility between de-crosslinked polymer scraps and matrix were enhanced. The results demonstrated that HSMM is a feasible alternative technology for recycling post-vulcanized or crosslinked polymer scraps

Irradiation damage in aluminium single crystals produced by 50-keV aluminium and copper ions

DEFF Research Database (Denmark)

Henriksen, L.; Johansen, A.; Koch, J.

1968-01-01

Aluminium single crystals, thin enough to be examined by electron microscopy, have been irradiated with 50-keV aluminium and copper ions. The irradiation fluxes were in the range 1011–1014 cm−2 s−1 and the doses were from 6 × 1012 to 6 × 1014 cm−2. Irradiation along either a or a direction produces...... rows of dislocation loops all lying parallel to one particular direction. If the aluminium target is quenched from 600 °C and annealed at room temperature prior to irradiation with aluminium ions, the rows of loops are suppressed. The amount of damage observed is considerably less than would...

Aluminium-gold reference material for the k0-standardisation of neutron activation analysis

International Nuclear Information System (INIS)

Ingelbrecht, C.; Peetermans, F.; Corte, F. de; Wispelaere, A. de; Vandecasteele, C.; Courtijn, E.; Hondt, P. d'

1991-01-01

Gold is an excellent comparator material for the k 0 -standardisation of neutron activation analysis because of its convenient and well defined nuclear properties. The most suitable form for a reference material is a dilute aluminium-gold alloy, for which the self-shielding effect for neutrons is small. Castings of composition Al-0.1 wt.% Au were prepared by crucible-less levitation melting, which gives close control of ingot composition with minimal contamination of the melt. The alloy composition was checked using induction-coupled plasma source emission spectrometry. The homogeneity of the alloy was measured by neutron activation analysis and a relative standard deviation of the gold content of 0.30% was found (10 mg samples). Metallography revealed a homogeneous distribution of AuAl 2 particles. The alloy was certified as Reference Materials CBNM-530, with certified gold mass fraction 0.100±0.002 wt.%. (orig.)

Automobile scrap regulation. Give-away presents. Polluting cars and trade-in for cleaner cars

International Nuclear Information System (INIS)

Annema, J.A.

2010-01-01

A scrap regulation for old vehicles has been in place in the Netherlands for almost one year now. Has it been an effective instrument? What are the societal costs and benefits? Is it a fair regulation? Was it a good idea to introduce the car scrap regulation? The answer to all these questions is: doubtful. [nl

Laser welding of aluminium alloys

OpenAIRE

Forsman, Tomas

2000-01-01

This thesis treats laser welding of aluminium alloys from a practical perspective with elements of mathematical analysis. The theoretical work has in all cases been verified experimentally. The aluminium alloys studied are from the 5xxx and 6xxx groups which are common for example in the automotive industry. Aluminium has many unique physical properties. The properties which more than others have been shown to influence the welding process is its high reflection, high thermal conductivity, lo...

Recycling decontaminated scrap metal from the nuclear industry

International Nuclear Information System (INIS)

Bordas, F.

2000-01-01

The Commissariat a l'Energie Atomique (CEA) has set up a pilot program for recycling decontaminated scrap metal. In decommissioning its enriched uranium production facilities at Pierrelatte, the CEA has accumulated some 700 metric tons of scrap metal from dismantled uranium hexafluoride transport containers. The containers were decontaminated by SOCATRI at the Tricastin site, then cut up and recycled by a steelmaker. The project was submitted to the Ionizing Radiation Protection Office, the Nuclear Facilities Safety Division and the Regional Directorate for Industry, Research and Environmental Protection for approval. It was also submitted to the Ministry of Industry's Nuclear Information and Safety Council and to the Permanent Secretariat for Industrial Pollution Problems (an informational group chaired by the Prefect of the Provence Alpes-Cote d Azur region and including representatives of local and regional authorities, associations, elected officials and the media). The permit was granted for this program under the terms of a prefectorial decree stipulating additional requirements for the steelmaker, and contingent on the demonstration of full control over the operations, demonstrated traceability and the absence of any significant harmful effects. The key elements of this demonstration include the choice of operators, identification of the objects, itemization of the operations, discrimination of operators, the contractual framework of the operations, the signature of agreements by the CEA with SOCATRI and with the steelmaker, documentary monitoring of the operations, contradictory inspections and measurements, second-level inspection by the CEA/Valrho, audits of the operators and impact assessments. All the procedures of operations related to the scrap metal are described in quality assurance documents. (author)

The Influence of Home Scrap on Porosity of MgAl9Zn1 Alloy Pressure Castings

Directory of Open Access Journals (Sweden)

Konopka Z.

2017-03-01

Full Text Available The work presents the results of examinations concerning the influence of various amounts of home scrap additions on the porosity of castings made of MgAl9Zn1 alloy. The fraction of home scrap in the metal charge ranged from 0 to 100%. Castings were pressure cast by means of the hot-chamber pressure die casting machine under the industrial conditions in one of the domestic foundries. Additionally, for the purpose of comparison, the porosity of specimens cut out directly of the MgAl9Zn1 ingot alloy was also determined. The examinations consisted in the qualitative assessment of porosity by means of the optical microscopy and its quantitative determination by the method of weighting specimens in air and in water. It was found during the examination that the porosity of castings decreases with an increase in the home scrap fraction in the metal charge. The qualitative examinations confirmed the beneficial influence of the increased home scrap fraction on the porosity of castings. It was concluded that the reusing of home scrap in a foundry can be a good way of reduction of costs related to the production of pressure castings.

Modification of aluminium alloys with rare metals – the basis for advanced materials in construction and transport

Directory of Open Access Journals (Sweden)

Skachkov Vladimir Mikchaylovich

2016-06-01

Full Text Available The method of process powder injection into aluminum melt shows much promise. Scandium is injected by the high-temperature exchange reaction between the salt melt and aluminum. The best salt compositions were selected. The results of the process are considered to depend on the initial salts. A series of fusions was performed under production conditions at the Kamensk-Uralskii metallurgical plant. It was shown that the injection method for production of aluminoscandium master alloys is technologically feasible. To protect intellectual property of authors, employees of the Institute of Solid State Chemistry, Ural branch of RAS (Russia a patent «Method of alloying of aluminium or alloys on its basis» RU № 2534182 of 27.11.2014 was registered.

Process for the manufacture of plates containing neutron poison from aluminium and aluminium alloys

International Nuclear Information System (INIS)

Bauer, G.; Pollmann, E.; Srostlik, P.

1985-01-01

A process for guaranteeing sub-critical arrangements of nuclear fuel in tranport and/or storage containers is described, in which a homogeneous distribution of neutron poison in the aluminium matrix is guaranteed. A homogeneous mixture of aluminium powder and neutron poison powder is produced, this is pressed into plates in several stages, dried and made into hollow aluminium profiles of rectangular cross-section. The open ends of the hollow profile are then closed and this is rolled to the required dimension at 470-500 0 C. (orig./HP) [de

Chapter 1. Economic aspects of aluminium production

International Nuclear Information System (INIS)

Yanko, E.A.; Kabirov, Sh.O.; Safiev, Kh.; Azizov, B.S.; Mirpochaev, Kh.A.

2011-01-01

This article is devoted to economic aspects of aluminium production. Therefore, the perspectives of development of aluminium production, the base components of aluminium cost and economic security of enterprise are considered in this chapter.

Aluminium and nickel in human albumin solutions

DEFF Research Database (Denmark)

Gammelgaard, Bente; Sandberg, E

1989-01-01

Five different brands of commercially available human albumin solutions for infusion were analysed for their aluminium and nickel contents by atomic absorption spectrometry. The aluminium concentrations ranged from 12 micrograms/l to 1109 micrograms/l and the nickel concentrations ranged from 17...... micrograms/l to 77 micrograms/l. Examination of the aluminium and nickel contents of the constituents for the production of one brand showed too low levels to explain the final contamination of the product. By following the aluminium and nickel concentrations of the same brand during the production...... of a batch of albumin solution, filtration was shown to contribute to contamination, although the largest increase in aluminium as well as nickel concentrations appeared during the bulk concentrating process. To avoid health risks to certain patients, regulations should be established requiring aluminium...

Emergency response during the radiological control of scraps in Cuba

International Nuclear Information System (INIS)

Ramos Viltre, Enma O.; Cardenas Herrera, Juan; Dominguez Ley, Orlando; Capote Ferrera, Eduardo; Fernandez Gomez, Isis M.; Caveda Ramos, Celia; Carrazana, Jorge; Barroso Perez, Idelisa

2008-01-01

In the last few years, in the international scene, incidents have been reported due to the presence of radioactive materials in the scrap. This reality has motivated the adoption of measures of radiological security, due to the implications that these incidents have for the public and the environment, as well as for the international trade. Among theses actions is the implementation of the radiological control of scrap, with the additional requirement that this control has to be implemented in the framework of a Quality Management Program.Taking into account the international experience, our institution designed and organized in 2002 a national service for the radiological monitoring of scrap, being the clients the main exporting and trading enterprises of this material in the country. During these years, several contaminated materials have been detected, causing incidents that activated the radiological emergency response system. In this sense, since some years ago, our country has been working in the implementation of a national and ministerial system for facing and mitigating the consequences of accidental radiological situations, conjugating efforts and wills from different national institutions with the leadership of the Center of Radiation Protection and Hygiene (CPHR) and the Center of Nuclear Security (CNSN) in correspondence with the social responsibility assigned to the them. These incidents propitiate to have not only a system of capacity and quick response oriented to limit the exposure of people, to control the sources, to mitigate the consequences of the accident and to reestablish the conditions of normality, but also a previous adequate planning that guarantees the speed and effectiveness of it. In these work the experiences reached by the specialists of the CPHR from Cuba during the occurrence of an incident in the execution of the service of radiological monitoring of scraps are exposed. (author)

Aluminium beverage can recycling

Energy Technology Data Exchange (ETDEWEB)

Lewinski, A von

1985-08-01

Canned beverages have become a controversial issue in this era of ecological sensitivity. METALL has already discussed the problem of can recycling. The present article discusses the technical aspects of aluminium can recycling. Two further articles will follow on aluminium can recycling in North America and on the results of European pilot projects.

The Scrap Tire Problem: A Preliminary Economic Analysis (1985)

Science.gov (United States)

The purpose of the study was to conduct a preliminary economic analysis of the social benefits of EPA action to require more appropriate disposal of scrap tires versus the social costs of such an action.

Photochemical preparation of aluminium oxide layers via vacuum ultraviolet irradiation of a polymeric hexanoato aluminium complex

International Nuclear Information System (INIS)

Wennrich, L.; Khalil, H.; Bundesmann, C.; Decker, U.; Gerlach, J.W.; Helmstedt, U.; Manova, D.; Naumov, S.; Prager, L.

2013-01-01

By means of photochemical conversion of thin layers of a polymeric hexanoato aluminium complex as the precursor, thin aluminium oxide layers were prepared onto silicon wafers. The precursor compound was synthesized and characterized by several analytical techniques like NMR, FTIR, XPS, ICP, and found to be a polymeric aluminium-containing coordination compound which has been proposed to be a hydroxo-bridged aluminium chain with pendant hexanoyl side-chains ascertained as catena-poly[{di(κ-O,O-hexanoato)aluminium}(μ-hydroxo)] (PHAH). Thin layers deposited from a solution of PHAH in toluene onto silicon wafers were irradiated using VUV radiation from a xenon excimer lamp. The layers were characterized by XPS, XRD, XRR, and spectroscopic ellipsometry. VUV radiation with a radiant exposure of E = 36 J cm −2 led to almost carbon-free amorphous layers with a composition close to that of alumina having a density of about 2.1 g cm −3 . Thus, using the example of a polymeric aluminium complex, the potential of the photochemical conversion of metal complexes into oxides could be shown as an alternative method, in addition to sol–gel techniques, for the generation of thin plane metal-oxide layers at normal temperature and pressure. Highlights: ► A polymeric aluminium complex was synthesized and characterized by NMR, FTIR, XPS and ICP. ► Thin layers of the compound were irradiated using vacuum-UV radiation and converted to AlO x . ► Quantum-chemical calculations explain the conversion mechanism.

Aluminium-27 n.m.r. studies of aluminium fluoro complexes in dichloromethane solution: evidence for tetrafluoroaluminate anion

International Nuclear Information System (INIS)

Colton, R.; Eller, P.G.

1989-01-01

Mixed aluminium chloro/fluoro anions are formed in dichloromethane solution by the interaction of AlCl 3 and [Ph 3 PhCH 2 P] [H 2 F 3 ]. Aluminium-27 n.m.r. studies are restricted to the stoichiometric ranges F/Al from 1:1 to 3:1 and F/Al>8:1. Between these limits rapid precipitation reactions occur. In the fluoride-rich stoichiometric range there is rapid exchange on the n.m.r. time scale between the aluminium fluoro anion and free fluoride, so that a direct identification of the species by the multiplicity of the resonance is not possible. Indirect evidence strongly suggests that the aluminium species is [AlF 4 ] - . In the F/Al stoichiometry range from 1:1 to 3:1 aluminium-27 resonances were observed for all the other possible [AlCl χ F 4-χ ] - species. Studies on the aluminium iodo/fluoro system support the identification of [AlF 4 ] - , but the system is labile and the mixed iodo/fluoro species undergo rapid disproportionation. 12 refs., 1 fig

Effect of hydrogen on aluminium and aluminium alloys: A review

DEFF Research Database (Denmark)

Ambat, Rajan; Dwarakadasa, E.S.

1996-01-01

Susceptibility of aluminium and its alloys towards hydrogen embrittlement has been well established. Still a lot of confusion exists on the question of transport of hydrogen and its possible role in stress corrosion cracking. This paper reviews some of the fundamental properties of hydrogen...... in aluminium and its alloys and its effect on mechanical properties. The importance of hydrogen embrittlement over anodic dissolution to explain the stress corrosion cracking mechanism of these alloys is also examined in considerable detail. The various experimental findings concerning the link between...

Raw materials for aluminium production

International Nuclear Information System (INIS)

Galushkin, N.V.

1995-01-01

This chapter of monograph is devoted to to raw materials which used in aluminium production. Therefore, the using of alumina, and fluoride salts in aluminium production was considered. The physical properties of alumina were studied.

Oxide growth on aluminium alloys in the presence of ammonium fluoborate

Energy Technology Data Exchange (ETDEWEB)

Oliver, J; Paterson, P; Flavell, T [Royal Melbourne Inst. of Tech., VIC (Australia); Biddle, G [Alcoa Rolled Products (Australia)

1997-12-31

The aim of this study as to determine the mechanisms involved in using ammonium fluoborate as a reducing atmosphere when preheating a high magnesium content aluminium alloy. Rutherford Backscattering (RBS) has been the major technique used in the analysis of samples, it revealed significant reduction in both the diffusion of magnesium to the surface and the calculated oxide thickness in the presence of NH{sub 4}BF{sub 4}. At temperatures above 500 deg C in air, SEM images revealed depressions and voids due to incipient melting at various stages, around the grain boundaries. Grain boundaries effectively acted as pipes aiding the diffusion of magnesium to the surface. These results have been verified through compositional analysis with both RBS and auger electron spectroscopy (AES). Results from NH{sub 4}BF{sub 4} atmosphere preheat conditions showed significant improvements. It was verified experimentally that above 500 deg C , AA5182 alloys undergo incipient melting at the grain boundaries with magnesium diffusing through to the surface. 5 refs., 1 fig.

Oxide growth on aluminium alloys in the presence of ammonium fluoborate

Energy Technology Data Exchange (ETDEWEB)

Oliver, J.; Paterson, P.; Flavell, T. [Royal Melbourne Inst. of Tech., VIC (Australia); Biddle, G. [Alcoa Rolled Products (Australia)

1996-12-31

The aim of this study as to determine the mechanisms involved in using ammonium fluoborate as a reducing atmosphere when preheating a high magnesium content aluminium alloy. Rutherford Backscattering (RBS) has been the major technique used in the analysis of samples, it revealed significant reduction in both the diffusion of magnesium to the surface and the calculated oxide thickness in the presence of NH{sub 4}BF{sub 4}. At temperatures above 500 deg C in air, SEM images revealed depressions and voids due to incipient melting at various stages, around the grain boundaries. Grain boundaries effectively acted as pipes aiding the diffusion of magnesium to the surface. These results have been verified through compositional analysis with both RBS and auger electron spectroscopy (AES). Results from NH{sub 4}BF{sub 4} atmosphere preheat conditions showed significant improvements. It was verified experimentally that above 500 deg C , AA5182 alloys undergo incipient melting at the grain boundaries with magnesium diffusing through to the surface. 5 refs., 1 fig.

Study of thermodynamic properties of binary and ternary liquid alloys of aluminium with the elements iron, cobalt, nickel and oxygen; Etude des proprietes thermodynamiques des alliages liquides binaires et ternaires de l'aluminium avec les elements fer, cobalt, nickel et l'oxygene

Energy Technology Data Exchange (ETDEWEB)

Vachet, F [CEA Vallee du Rhone, 26-Pierrelatte (France)

1966-07-01

The present work deals with the thermodynamic study of aluminium liquid alloys with the metals iron, cobalt and nickel. The experiments carried out lead to the activity, at 1600 deg C, of aluminium in the (Al, Fe), (Al, Co), (Al, Ni) liquid alloys. The experimental method used consists in studying the partition of aluminium between the liquid immiscible phases made up with the pairs of metals (Fe, Ag), (Co, Ag), (Ni, Ag). The informations so obtained are used for drawing the isothermal equilibrium phases diagrams sections of (Al, Fe, Ag), (Al, Co, Ag), (Al, Ni, Ag) systems. The study of the partition of silver between lead and aluminium joined with the determinations of several authors allows us to determine the aluminium activity, analytically presented, in the metal M (iron cobalt and nickel). The Wagner's interaction parameters of aluminium in metal M are determined. The results obtained as the equilibrium phases diagrams of (Al, M) systems allow to compare the thermodynamic properties of the Al Fe system in liquid and solid states and to estimate the enthalpies of melting of the AlCo and AlNi intermetallic compounds. The activity, at 1600 deg C, of aluminium in (Al, Fe, Co), (Al, Fe, Ni), (Al, Co, Ni) liquid alloys is estimated through thermodynamic properties of binary components systems by application of several methods leading to results in good agreement. The study of aluminium-oxygen interactions in the liquid metallic solvants M allows us to propose an explanation for the shape of the deoxidation equilibrium line of iron, cobalt and nickel by aluminium and to compare the de-oxidizing power of aluminium toward iron, cobalt and nickel oxides. (author) [French] Le travail presente se rapporte a l'etude thermodynamique des alliages liquides de l'aluminium avec les metaux fer, cobalt et nickel. Les experiences effectuees ont pour but de determiner l'activite, a 1600 C, de l'aluminium dans les alliages liquides (Al, Fe), (Al, Co), (Al, Ni). La methode

Chapter 2. Theoretical aspects of aluminium production

International Nuclear Information System (INIS)

Yanko, E.A.; Kabirov, Sh.O.; Safiev, Kh.; Azizov, B.S.; Mirpochaev, Kh.A.

2011-01-01

This article is devoted to theoretical aspects of aluminium production. Thus, the electrochemistry of electrolysis process, calculation of base industrial indicators of aluminium electrolytic cell, and processes occurring on anode and cathode were considered. Factors, which increase the current output and electrolytic cell productivity were studied. The side effects, including anode effect, sodium extraction on cathode, aluminium dissolution in the electrolyte, aluminium carbide formation, and influence of admixtures in the electrolyte were studied as well.

Liquid-liquid reductive extraction in molten fluoride salt/liquid aluminium as a core of process for the An/Ln group separation

International Nuclear Information System (INIS)

Conocar, O.

2007-06-01

This report concerns a pyrochemical process based on liquid-liquid extraction in a molten fluoride/liquid aluminium system as a core process for actinide (An)/lanthanide (Ln) group separation, studied at CEA. The basic and demonstrative experiments have established the feasibility of the An/Ln group separation in the molten fluoride/liquid aluminium system (U, Pu, Np, Am, Cm traces from Nd, Ce, Eu, Sm, Eu, La - An/Ln separation factors over 1000 - An recovery yield over 98 % in one batch). The main experimental efforts must now be targeted on the recovery of actinides from the Al matrix. A thermodynamic and bibliographical survey has been done. It shows that back-extraction in a molten chloride melt could be a promising technique for this purpose

Liquid-liquid reductive extraction in molten fluoride salt/liquid aluminium as a core of process for the An/Ln group separation

Energy Technology Data Exchange (ETDEWEB)

Conocar, O

2007-06-15

This report concerns a pyrochemical process based on liquid-liquid extraction in a molten fluoride/liquid aluminium system as a core process for actinide (An)/lanthanide (Ln) group separation, studied at CEA. The basic and demonstrative experiments have established the feasibility of the An/Ln group separation in the molten fluoride/liquid aluminium system (U, Pu, Np, Am, Cm traces from Nd, Ce, Eu, Sm, Eu, La - An/Ln separation factors over 1000 - An recovery yield over 98 % in one batch). The main experimental efforts must now be targeted on the recovery of actinides from the Al matrix. A thermodynamic and bibliographical survey has been done. It shows that back-extraction in a molten chloride melt could be a promising technique for this purpose.

Predicting tensile strength of friction stir welded AA6061 aluminium alloy joints by a mathematical model

International Nuclear Information System (INIS)

Elangovan, K.; Balasubramanian, V.; Babu, S.

2009-01-01

AA6061 aluminium alloy (Al-Mg-Si alloy) has gathered wide acceptance in the fabrication of light weight structures requiring a high strength-to weight ratio and good corrosion resistance. Compared to the fusion welding processes that are routinely used for joining structural aluminium alloys, friction stir welding (FSW) process is an emerging solid state joining process in which the material that is being welded does not melt and recast. This process uses a non-consumable tool to generate frictional heat in the abutting surfaces. The welding parameters such as tool rotational speed, welding speed, axial force etc., and tool pin profile play a major role in deciding the joint strength. An attempt has been made to develop a mathematical model to predict tensile strength of the friction stir welded AA6061 aluminium alloy by incorporating FSW process parameters. Four factors, five levels central composite design has been used to minimize number of experimental conditions. Response surface method (RSM) has been used to develop the model. Statistical tools such as analysis of variance (ANOVA), student's t-test, correlation co-efficient etc. have been used to validate the developed model. The developed mathematical model can be effectively used to predict the tensile strength of FSW joints at 95% confidence level

Noneconomic factors influencing scrap metal disposition decisions at DOE and NRC-licensed nuclear facilities

Energy Technology Data Exchange (ETDEWEB)

Ewen, M.D.; Robinson, L.A.

1997-02-01

The U.S. Environmental Protection Agency (EPA) is currently developing radiation protection standards for scrap metal, which will establish criteria for the unconditional clearance of scrap from nuclear facilities. In support of this effort, Industrial Economics, Incorporated is assessing the costs and benefits attributable to the rulemaking. The first step in this analysis is to develop an in-depth understanding of the factors influencing scrap disposition decisions, so that one can predict current and future practices under existing requirements and compare them to the potential effects of EPA`s rulemaking. These baseline practices are difficult to predict due to a variety of factors. First, because decommissioning activities are just beginning at many sites, current practices do not necessarily provide an accurate indicator of how these practices may evolve as site managers gain experience with related decisions. Second, a number of different regulations and policies apply to these decisions, and the interactive effects of these requirements can be difficult to predict. Third, factors other than regulatory constraints and costs may have a significant effect on related decisions, such as concerns about public perceptions. In general, research suggests that these factors tend to discourage the unconditional clearance of scrap metal.

Aluminium in brain tissue in familial Alzheimer's disease.

Science.gov (United States)

Mirza, Ambreen; King, Andrew; Troakes, Claire; Exley, Christopher

2017-03-01

The genetic predispositions which describe a diagnosis of familial Alzheimer's disease can be considered as cornerstones of the amyloid cascade hypothesis. Essentially they place the expression and metabolism of the amyloid precursor protein as the main tenet of disease aetiology. However, we do not know the cause of Alzheimer's disease and environmental factors may yet be shown to contribute towards its onset and progression. One such environmental factor is human exposure to aluminium and aluminium has been shown to be present in brain tissue in sporadic Alzheimer's disease. We have made the first ever measurements of aluminium in brain tissue from 12 donors diagnosed with familial Alzheimer's disease. The concentrations of aluminium were extremely high, for example, there were values in excess of 10μg/g tissue dry wt. in 5 of the 12 individuals. Overall, the concentrations were higher than all previous measurements of brain aluminium except cases of known aluminium-induced encephalopathy. We have supported our quantitative analyses using a novel method of aluminium-selective fluorescence microscopy to visualise aluminium in all lobes of every brain investigated. The unique quantitative data and the stunning images of aluminium in familial Alzheimer's disease brain tissue raise the spectre of aluminium's role in this devastating disease. Copyright © 2016 The Authors. Published by Elsevier GmbH.. All rights reserved.

Friction stir welding of Aluminium matrix composites – A Review

Directory of Open Access Journals (Sweden)

Subramanya Prabhu

2018-01-01

Full Text Available Friction stir welding (FSW is established as one of the prominent welding techniques to join aluminium matrix composites (AMCs. It is a solid state welding process, takes place well below the melting temperature of the material, eliminates the detrimental effects of conventional fusion welding process. Although the process is capable to join AMCs, challenges are still open that need to be fulfill to widen its applications. This paper gives the outline of the friction stir welding technique used to join AMCs. Effect of process variables on the microstructure and mechanical properties of the joints, behavior of reinforcing materials during welding, effect of tool profiles on the joint strength are discussed in detail. Few improvements and direction for future research are also proposed.

Advanced technologies for decontamination and conversion of scrap metal

International Nuclear Information System (INIS)

MacNair, V.; Muth, T.; Shasteen, K.; Liby, A.; Hradil, G.; Mishra, B.

1996-01-01

In October 1993, Manufacturing Sciences Corporation was awarded DOE contract DE-AC21-93MC30170 to develop and test recycling of radioactive scrap metal (RSM) to high value and intermediate and final product forms. This work was conducted to help solve the problems associated with decontamination and reuse of the diffusion plant barrier nickel and other radioactively contaminated scrap metals present in the diffusion plants. Options available for disposition of the nickel include decontamination and subsequent release or recycled product manufacture for restricted end use. Both of these options are evaluated during the course of this research effort. work during phase I of this project successfully demonstrated the ability to make stainless steel from barrier nickel feed. This paved the way for restricted end use products made from stainless steel. Also, after repeated trials and studies, the inducto-slag nickel decontamination process was eliminated as a suitable alternative. Electro-refining appeared to be a promising technology for decontamination of the diffusion plant barrier material. Goals for phase II included conducting experiments to facilitate the development of an electro-refining process to separate technetium from nickel. In parallel with those activities, phase II efforts were to include the development of the necessary processes to make useful products from radioactive scrap metal. Nickel from the diffusion plants as well as stainless steel and carbon steel could be used as feed material for these products

Morphological and mechanical analyses of laminates manufactured from randomly positioned carbon fibre/epoxy resin prepreg scraps

Science.gov (United States)

Souza, Christiane S. R.; Cândido, Geraldo M.; Alves, Wellington; Marlet, José Maria F.; Rezende, Mirabel C.

2017-10-01

This study aims to contribute to sustainability by proposing the reuse of composite prepreg scrap as an added value from discards. The research evaluates the microstructure and mechanical properties of laminates processed by the reuse of uncured carbon fibre/F155-epoxy resin prepreg scraps, waste from the ply cutting area of an aeronautical industry. The composite scraps were used as collected and were randomly positioned to produce laminates to be cured at an autoclave. The mechanical characterization shows a decrease of 39% for the compression property due to the discontinuous fibres in the laminate and an increase of 34% for the interlaminar shear strength, when compared to continuous fibre laminates. This increase is attributed to the higher crosslink density of the epoxy resin, as a result of the cure temperature used in autoclave (60 °C higher than suggested by supplier) and also to the randomly positioned scraps. Microscopic analyses confirm the consolidation of laminates, although show resin rich areas with different sizes and shapes attributed to the overlapping of the scraps with different sizes and shapes. These resin rich areas may contribute to decrease the mechanical properties of laminates. The correlation between mechanical and morphological results shows potential to be used on non-critical structural application, as composite jigs, contributing to sustainability.

Recent developments in advanced aircraft aluminium alloys

International Nuclear Information System (INIS)

Dursun, Tolga; Soutis, Costas

2014-01-01

Highlights: • To compete with composites, performance of aluminium alloys should be increased. • Al–Li alloys have higher strength, fracture and fatigue/corrosion resistance. • Improvements of aerospace Al alloys are due to optimised solute content and ratios. • In selecting new materials, there should be no reduction in the level of safety. • The use of hybrid materials could provide additional opportunities for Al alloys. - Abstract: Aluminium alloys have been the primary material for the structural parts of aircraft for more than 80 years because of their well known performance, well established design methods, manufacturing and reliable inspection techniques. Nearly for a decade composites have started to be used more widely in large commercial jet airliners for the fuselage, wing as well as other structural components in place of aluminium alloys due their high specific properties, reduced weight, fatigue performance and corrosion resistance. Although the increased use of composite materials reduced the role of aluminium up to some extent, high strength aluminium alloys remain important in airframe construction. Aluminium is a relatively low cost, light weight metal that can be heat treated and loaded to relatively high level of stresses, and it is one of the most easily produced of the high performance materials, which results in lower manufacturing and maintenance costs. There have been important recent advances in aluminium aircraft alloys that can effectively compete with modern composite materials. This study covers latest developments in enhanced mechanical properties of aluminium alloys, and high performance joining techniques. The mechanical properties on newly developed 2000, 7000 series aluminium alloys and new generation Al–Li alloys are compared with the traditional aluminium alloys. The advantages and disadvantages of the joining methods, laser beam welding and friction stir welding, are also discussed

RECYCLING OF SCRAP AND WASTE OF COPPER AND COPPER ALLOYS IN BELARUS

Directory of Open Access Journals (Sweden)

S. L. Rovin

2017-01-01

Full Text Available The construction of a new casting and mechanical shop of unitary enterprise «Tsvetmet» in December 2015 has allowed to solve the complex problem of processing and utilization of scrap and wastes of copper and copper alloys in the Republic of Belarus. The technological processes of fire refinement of copper and manufacturing of copper rod from scrap and production of brass rod by hot pressing (extrusion of the continuously casted round billet have been mastered for the first time in the Republic of Belarus.

Toxicity of dissolved and precipitated aluminium to marine diatoms.

Science.gov (United States)

Gillmore, Megan L; Golding, Lisa A; Angel, Brad M; Adams, Merrin S; Jolley, Dianne F

2016-05-01

Localised aluminium contamination can lead to high concentrations in coastal waters, which have the potential for adverse effects on aquatic organisms. This research investigated the toxicity of 72-h exposures of aluminium to three marine diatoms (Ceratoneis closterium (formerly Nitzschia closterium), Minutocellus polymorphus and Phaeodactylum tricornutum) by measuring population growth rate inhibition and cell membrane damage (SYTOX Green) as endpoints. Toxicity was correlated to the time-averaged concentrations of different aluminium size-fractions, operationally defined as aluminium exposure varied between diatom species. C. closterium was the most sensitive species (10% inhibition of growth rate (72-h IC10) of 80 (55-100)μg Al/L (95% confidence limits)) while M. polymorphus (540 (460-600)μg Al/L) and P. tricornutum (2100 (2000-2200)μg Al/L) were less sensitive (based on measured total aluminium). Dissolved aluminium was the primary contributor to toxicity in C. closterium, while a combination of dissolved and precipitated aluminium forms contributed to toxicity in M. polymorphus. In contrast, aluminium toxicity to the most tolerant diatom P. tricornutum was due predominantly to precipitated aluminium. Preliminary investigations revealed the sensitivity of C. closterium and M. polymorphus to aluminium was influenced by initial cell density with aluminium toxicity significantly (paluminium toxicity to diatoms do not involve compromising the plasma membrane. These results indicate that marine diatoms have a broad range in sensitivity to aluminium with toxic mechanisms related to both dissolved and precipitated aluminium. Copyright © 2016 Elsevier B.V. All rights reserved.

Lactobacillus plantarum CCFM639 alleviates aluminium toxicity.

Science.gov (United States)

Yu, Leilei; Zhai, Qixiao; Liu, Xiaoming; Wang, Gang; Zhang, Qiuxiang; Zhao, Jianxin; Narbad, Arjan; Zhang, Hao; Tian, Fengwei; Chen, Wei

2016-02-01

Aluminium (Al) is the most abundant metal in the earth's crust. Al exposure can cause a variety of adverse physiological effects in humans and animals. Our aim was to demonstrate that specific probiotic bacteria can play a special physiologically functional role in protection against Al toxicity in mice. Thirty strains of lactic acid bacteria (LAB) were tested for their aluminium-binding ability, aluminium tolerance, their antioxidative capacity, and their ability to survive the exposure to artificial gastrointestinal (GI) juices. Lactobacillus plantarum CCFM639 was selected for animal experiments because of its excellent performance in vitro. Forty mice were divided into four groups: control, Al only, Al plus CCFM639, and Al plus deferiprone (DFP). CCFM639 was administered at 10(9) CFU once daily for 10 days, followed by a single oral dose of aluminium chloride hexahydrate at 5.14 mg aluminium (LD50) for each mouse. The results showed that CCFM639 treatment led to a significant reduction in the mortality rates with corresponding decrease in intestinal aluminium absorption and in accumulation of aluminium in the tissues and amelioration of hepatic histopathological damage. This probiotic treatment also resulted in alleviation of hepatic, renal, and cerebral oxidative stress. The treatment of L. plantarum CCFM639 has potential as a therapeutic dietary strategy against acute aluminium toxicity.

Effective regeneration of anode material recycled from scrapped Li-ion batteries

Science.gov (United States)

Zhang, Jin; Li, Xuelei; Song, Dawei; Miao, Yanli; Song, Jishun; Zhang, Lianqi

2018-06-01

Recycling high-valuable metal elements (such as Li, Ni, Co, Al and Cu elements) from scrapped lithium ion batteries can bring significant economic benefits. However, recycling and reusing anode material has not yet attracted wide attention up to now, due to the lower added-value than the above valuable metal materials and the difficulties in regenerating process. In this paper, a novel regeneration process with significant green advance is proposed to regenerate anode material recycled from scrapped Li-ion batteries for the first time. After regenerated, most acetylene black (AB) and all the styrene butadiene rubber (SBR), carboxymethylcellulose sodium (CMC) in recycled anode material are removed, and the surface of anode material is coated with pyrolytic carbon from phenolic resin again. Finally, the regenerated anode material (graphite with coating layer, residual AB and a little CMC pyrolysis product) is obtained. As expected, all the technical indexs of regenerated anode material exceed that of a midrange graphite with the same type, and partial technical indexs are even closed to that of the unused graphite. The results indicate the effective regeneration of anode material recycled from scrapped Li-ion batteries is really achieved.

A recovery of gold from electronic scrap by mechanical separation, acid leaching and electrowinning

Energy Technology Data Exchange (ETDEWEB)

Rhee, K.I.; Lee, J.C.; Lee, C.K.; Joo, K.H.; Yoon, J.K.; Kang, H.R.; Kim, Y.S.; Sohn, H.J.

1995-12-31

A series of processes to recover the gold from electronic scrap which contains initially about 200--600 ppm Au have been developed. First, mechanical beneficiation including shredding, crushing and screening was employed. Results showed that 99 percent of gold component leaves in the fraction of under 1 mm of crushed scrap and its concentration was enriched to about 800 ppm without incineration. The scrap was leached in 50% aqua regia solution and gold was dissolved completely at 60 C within 2 hours. Other valuable metals such as silver, copper, nickel and iron were also dissolved. This resulting solution was boiled to remove nitrous compounds in the leachate. Finally, a newly designed electrolyzer was tested to recover the gold metal. More than 99% of gold and silver were recovered within an hour in electrowinning process.

Statistical treatment of hazards result from radioactive material in metal scrap

International Nuclear Information System (INIS)

Salem, E.F.; Rashad, S.M.

2013-01-01

Radioactive sources have a wide range of uses in medicine and industry. Radioactive materials entering the public domain in an uncontrolled manner may creating a serious risk of radiation exposure for workers and the public as well as excessive costs for plant decontamination and waste of product to be borne by the metal industry. This paper describes the major accidents that had happened in the last decades due to radioactive material in metal scrap, provides assessment of associated hazards and lessons learned. This will help Regulatory Authority to introduce measures capable to avoid the recurrence of similar events. The study highlights the situation for metal scrap incidents in Egypt.

Structural evolution in nanoporous anodic aluminium oxide

International Nuclear Information System (INIS)

Rocca, Emmanuel; Vantelon, Delphine; Reguer, Solenn; Mirambet, François

2012-01-01

Nanoporous and self-organized layers of aluminium alloys are used in many applications as membranes, templates for nanometric objects or corrosion protection for aluminium alloys. The use of this nanometric structure widely remains empirical, especially in the case of very small pores ( 4 into AlO 6 cluster and a partial release of sulphate ions are an important chemical transformation of the amorphous structure. This structural transformation defines the chemistry (pH and surface charge) inside the nanopores, the ageing behaviour and the possible incorporation or diffusion of chemical species in the nanostructure. Highlights: ► Investigations of local chemical environment of aluminium atoms in anodic aluminium oxide. ► The oxide structure is constituted by 2/3 of aluminium in tetrahedral coordination 1/3 in octahedral coordination. ► In contact with water, AlO 4 clusters are transformed into AlO 6 cluster and the aluminium sulphate bonds are hydrolysed. ► These transformations induce a pH decrease inside the nanostructure.

Aluminium, gallium, indium and thallium

International Nuclear Information System (INIS)

Brown, Paul L.; Ekberg, Christian

2016-01-01

Aluminium can exist in a number of oxyhydroxide mineral phases including corundum, diaspore, boehmite and gibbsite. The stability constants at zero ionic strength reported for Al(OH) 3 (aq) vary linearly with respect to the inverse of absolute temperature. A full suite of thermodynamic parameters is available for all aluminium phases and hydrolysis species. Gallium hydrolyses to a greater extent than aluminium, with the onset of hydrolysis reactions occurring just above a pHof 1. In fact, even though aluminium has the smallest ionic radius of this series of metals, it has the weakest hydrolysis species and oxide/hydroxide phases.This is due to the presence of stabilising d-orbitals in the heavier metals, gallium, indium and thallium(III). There are few available data for the stability constants of indium(III) hydrolysis species. Of those that are available, the range in the proposed stability constants covers many orders of magnitude.

Study of scrap recovery for mixed oxide pellet by means of UO2+5wt.%CeO2

International Nuclear Information System (INIS)

Joung, Chang Young; Kim, Si Hyung; Kim, Han Soo; Lee, Yong Woo

2000-01-01

The recovery method of scrap powder was established using UO 2 -5wt.%CeO 2 powder in the way of of technology development of scrap recovery and recycle in the mixed oxide pellet fabrication process. And pellet density and microstructure, which depend on quantity of scrap, powder treatment method, and sintering condition, was analyzed. As a result of oxidation of sintered pellet in the air the powdering at below 400 degrees C occurred smoothly, and at above 400 degrees C powdering process was not proceeding well as temperature increased and powder particle size grew bigger. M 3 O 8 scrap powder which was powdered through oxidation method was added to UO 2 -5wt.%CeO 2 mixed powder. The results after the powder was treated by means of mixing, crushing, attrition milling, pelletizing, and sintering showed that its density and grain size in the case of reductive sintering decreased as scrap addition increased, but the result in the case of crushing showed increase in grain size. In attrition milling case both density and grain size showed the tendency of increase, particularly grain size grew up to 12 μm. In the oxidative sintering with scrap added mixed powder sintering was accelerated under the oxygen environment and the effect of powder treatment showed the tendency of relatively decreasing. (Hong, J. S.)

Energy Saving Melting and Revert Reduction (E-SMARRT): Precision Casting of Steel

Energy Technology Data Exchange (ETDEWEB)

Dr. Von L. Richards

2011-09-30

This project addresses improvements in metal casting processes by reducing scrap and reducing the cost of production, due to scrap reduction from investment casting and yield improvement offered by lost foam casting as compared to no-bake or green sand molding. The objectives for the investment casting portion of the subtask are to improve knowledge of fracture toughness of mold shells and the sources of strength limiting flaws and to understand the effects of wax reclamation procedures on wax properties. Applying 'clean steel' approaches to pouring technology and cleanliness in investment casting of steel are anticipated to improve incoming materials inspection procedures as they affect the microstructure and toughness of the shell. This project focused on two areas of study in the production of steel castings to reduce scrap and save energy: (1) Reducing the amount of shell cracking in investment cast steel production; (2) Investigate the potential of lost foam steel casting The basic findings regarding investment casting shell cracking were: (1) In the case of post pouring cracking, this could be related to phase changes in silica upon cooling and could be delayed by pouring arrangement strategies that maintained the shell surface at temperature for longer time. Employing this delay resulted in less adherent oxidation of castings since the casting was cooler at the time o fair exposure. (2) A model for heat transfer through water saturated shell materials under steam pressure was developed. (3) Initial modeling result of autoclave de-waxing indicated the higher pressure and temperature in the autoclave would impose a steeper temperature gradient on the wax pattern, causing some melt flow prior to bulk expansion and decreasing the stress on the green shell. Basic findings regarding lost foam casting of steel at atmospheric pressure: (1) EPS foam generally decomposes by the collapse mode in steel casting. (2) There is an accumulation of carbon pick-up at

Durability of bare and anodised aluminium in atmosphere of very different corrosivities I. Bare aluminium

International Nuclear Information System (INIS)

Gonzalez, J. A.; Escudero, E.; Lopez, V.; Simancas, J.; Morcillo, M.

2004-01-01

The behaviour of bare aluminium is studied in atmospheric exposure at 11 natural testing stations with salinity levels ranging between 2.1 and 684 mg Cl''- m''-2 d''-1. In atmospheres of low or moderate aggressivity aluminium behaves as a passive material, though the insignificant corrosion that is produced is sufficient to spoil its appearance. In contrast, at salinity levels of 50 mg Cl''- m''-2 ''-1 or above, aluminium is susceptible to pitting corrosion even in the first year of atmospheric exposure, or in the second year at salinities of ≤ 10 mg Cl''- m''-2 d''-1. For comparative purposes, results are included for aluminium protected with an anodic film of 28 μm thickness exposed at the same testing stations. A 28 μm anodic film, correctly sealed, prevents the risk of localised corrosion even in the most unfavourable situations. (Author) 23 refs

EFFECTOF ISOLATION WALL USING SCRAP TIRE ON GROUND VIBRATION REDUCTION

Science.gov (United States)

Kashimoto, Takahiko; Kashimoto, Yusuke; Hayakawa, Kiyoshi; Matsui, Tamotsu; Fujimoto, Hiroaki

Some countermeasure methods against the environmental ground vibration caused by some traffic vibrations have been proposed so far. The authors have developed a new type ground vibration isolation wall using scrap tire, and evaluated its effectiveness on the ground vibration reduction by full scale field tests. In this paper, the authors discussed and examined the effectiveness of the developed countermeasure method by two field tests. The one concerns on the effect of scrap tire as soft material of vibration isolation wall, and the other on the effect of the developed countermeasure method practically applied in a residential area close to monorail traffic. As the results, it was elucidated that the ground vibration of 2-3 dB was reduced in case of two times volume of the soft material, the conversion ratio of the vibration energy of the soft material to the kinetic energy was higher than that of the core material of PHC pile, the vibration acceleration of 0.19 - 1.26 gal was reduced by the developed countermeasure method in case of the monorail traffic, and the vibration reduction measured behind the isolation wall agreed well with the proposed theoretical value, together with confirming the effectiveness of the ground vibration isolation wall using scrap tire as the countermeasure method against the environmental ground vibration.

Radiation protection aspects of the trafficking radionuclides contaminated metal scrap

International Nuclear Information System (INIS)

Prouza, Z.

1999-01-01

This paper covers the legal base of the release in the environment of radionuclides containing materials and the radiation protection aspects of trafficking in radionuclides contaminated materials. Materials, substance and objects containing radionuclides or contaminated by them may be released into the environment, if they do not exceed values authorized by SONS (State Office of Nuclear Safety). Legislative measures should be taken against illicit trafficking of the nuclear material in all the areas. The creation of a sophisticated system for the control and regulation of all important radionuclides released into the environment should be based on the radiation protection limits, constraints, reference and exemption levels which are introduced in the legislative documents; the strong supervision of producers and users of the sealed sources by SONS side, in addition to the requirements of the licensing process of their sources; a complete data-base and information exchange system related to illicit trafficking in contaminated material; in this system all the authorities with jurisdiction should be involved. The responsibilities of the persons involved in metal scrap trafficking should include arrangement of appropriate monitoring, rules for transport of the metal scrap, an adequate measuring system to monitor metal scrap including monitoring to prevent processing or smelting of the radioactive material, control measures, etc. All of the above items of legislation are an important challenge for the Czech Republic. (author)

Use of Portal Monitors for Detection of Technogenic Radioactive Sources in Scrap Metal

Science.gov (United States)

Solovev, D. B.; Merkusheva, A. E.

2017-11-01

The article considers the features of organization of scrap-metal primary radiation control on the specialized enterprises engaging in its deep processing and storage at using by primary technical equipment - radiation portal monitors. The issue of this direction relevance, validity of radiation control implementation with the use of radiation portal monitors, physical and organizational bases of radiation control are considered in detail. The emphasis is put on the considerable increase in the number of technogenic radioactive sources detected in scrap-metal that results in the entering into exploitation of radioactive metallic structures as different building wares. One of reasons of such increase of the number of technogenic radioactive sources getting for processing with scrap-metal is the absence of any recommendations on the radiation portal monitors exploitation. The practical division of the article offers to recommendation on tuning of the modes of work of radiation portal monitors depending on influence the weather factor thus allowing to considerably increase the percent of technogenic radioactive sources detection.

Fatigue test on aluminium bridges

NARCIS (Netherlands)

Maljaars, J.; Soetens, F.; Straalen, van IJ.J.

2005-01-01

Traffic bridges are subjected to variable loads and should therefore be checked on fatigue. Especially low weight materials, like aluminium, are sensitive to fatigue, because the variable load is a substantial part of the total load. This paper shows the structural design of an aluminium bridge

Fatal aluminium phosphide poisoning

Directory of Open Access Journals (Sweden)

Meena Mahesh Chand

2015-06-01

Full Text Available Aluminium phosphide (AlP is a cheap solid fumigant and a highly toxic pesticide which is commonly used for grain preservation. AlP has currently aroused interest with a rising number of cases in the past four decades due to increased use for agricultural and non-agricultural purposes. Its easy availability in the markets has increased also its misuse for committing suicide. Phosphine inhibits cellular oxygen utilization and can induce lipid peroxidation. Poisoning with AlP has often occurred in attempts to commit suicide, and that more often in adults than in teenagers. This is a case of suicidal consumption of aluminium phosphide by a 32-year-old young medical anesthetist. Toxicological analyses detected aluminium phosphide. We believe that free access of celphos tablets in grain markets should be prohibited by law.

Friction Welding of Aluminium and Aluminium Alloys with Steel

Directory of Open Access Journals (Sweden)

Andrzej Ambroziak

2014-01-01

Full Text Available The paper presents our actual knowledge and experience in joining dissimilar materials with the use of friction welding method. The joints of aluminium and aluminium alloys with the different types of steel were studied. The structural effects occurring during the welding process were described. The mechanical properties using, for example, (i microhardness measurements, (ii tensile tests, (iii bending tests, and (iv shearing tests were determined. In order to obtain high-quality joints the influence of different configurations of the process such as (i changing the geometry of bonding surface, (ii using the interlayer, or (iii heat treatment was analyzed. Finally, the issues related to the selection of optimal parameters of friction welding process were also investigated.

Influence of bone porcelain scraps on the physical characteristics and phase composition of a hard porcelain body

Energy Technology Data Exchange (ETDEWEB)

Nodeh, A.A.

2017-07-01

Hard porcelain is constituted in the alkali oxides-alumina-silica ternary system, and produced by a mixture of clay-feldspar and silica. The most important properties of this porcelain are high mechanical strength, translucency and whiteness. These properties depend on quality of raw material, firing temperature and soaking time. In bone porcelain bone ash was added to body composition up to 50wt.%. Generally hard porcelain and bone porcelain scrap cannot be reused in body composition. Whereas using these scrap could help natural resources. In this research using bon porcelain scraps in hard porcelain body have been investigated. Results show, this substitution decrease firing temperature, linear expansion and increase glass, probability of deformation and total shrinkage. Using 6wt.% bone porcelain scraps to hard porcelain body composition besides improving some properties, increases 1340°C firing mechanical strength two times and helps natural resources. (Author)

Aluminium cables in automotive applications : Prestudy of aluminium cable uses in Scania products&Failure analysis and evaluation

OpenAIRE

Man, Yu

2016-01-01

The increasing demand of light constructed vehicles as well as soaring price of copper metal owing to limited nature resources have been promoting the use of aluminium metal as an alternative conductor of automotive cables. This thesis work is to lay theoretical foundations for further research and development regarding the introduction of new automotive cables i.e. aluminium cables. Current application of automotive aluminium cables in automotive industry as well as failure analysis and eval...

Direct chill casting of aluminium alloys under electromagnetic interaction by permanent magnet assembly

Science.gov (United States)

Bojarevičs, Andris; Kaldre, Imants; Milgrāvis, Mikus; Beinerts, Toms

2018-05-01

Direct chill casting is one of the methods used in industry to obtain good microstructure and properties of aluminium alloys. Nevertheless, for some alloys grain structure is not optimal. In this study, we offer the use of electromagnetic interaction to modify melt convection near the solidification interface. Solidification under various electromagnetic interactions has been widely studied, but usually at low solidification velocity and high thermal gradient. This type of interaction may succeed fragmentation of dendrite arms and transport of solidification nuclei thus leading to improved material structure and properties. Realization of experimental small-scale crystallizer and electromagnetic system has been described in this article.

Optimization of Thermochemical, Kinetic, and Electrochemical Factors Governing Partitioning of Radionuclides During Melt Decontamination of Radioactively Contaminated Stainless Steel; TOPICAL

International Nuclear Information System (INIS)

VAN DEN AVYLE, JAMES A.; MALGAARD, DAVID; MOLECKE, MARTIN; PAL, UDAY B.; WILLIAMSON, RODNEY L.; ZHIDKOV, VASILY V.

1999-01-01

The Research Objectives of this project are to characterize and optimize the use of molten slags to melt decontaminate radioactive stainless steel scrap metal. The major focus is on optimizing the electroslag remelting (ESR) process, a widely used industrial process for stainless steels and other alloys, which can produce high quality ingots directly suitable for forging, rolling, and parts fabrication. It is our goal to have a melting process ready for a DOE D and D demonstration at the end of the third year of EMSP sponsorship, and this technology could be applied to effective stainless steel scrap recycle for internal DOE applications. It also has potential international applications. The technical approach has several elements: (1) characterize the thermodynamics and kinetics of slag/metal/contaminate reactions by models and experiments, (2) determine the capacity of slags for radioactive containment, (3) characterize the minimum levels of residual slags and contaminates in processed metal, and (4) create an experimental and model-based database on achievable levels of decontamination to support recycle applications. Much of the experimental work on this project is necessarily focused on reactions of slags with surrogate compounds which behave similar to radioactive transuranic and actinide species. This work is being conducted at three locations. At Boston University, Prof. Uday Pal's group conducts fundamental studies on electrochemical and thermochemical reactions among slags, metal, and surrogate contaminate compounds. The purpose of this work is to develop a detailed understanding of reactions in slags through small laboratory scale experiments and modeling. At Sandia, this fundamental information is applied to the design of electroslag melting experiments with surrogates to produce and characterize metal ingots. In addition, ESR furnace conditions are characterized, and both thermodynamic and ESR process models are utilized to optimize the process. To

Developing methods for detecting radioactive scrap

International Nuclear Information System (INIS)

Bellian, J.G.; Johnston, J.G.

1995-01-01

During the last 10 years, there have been major developments in radiation detection systems used for catching shielded radioactive sources in scrap metal. The original testing required to determine the extent of the problem and the preliminary designs of the first instruments will be discussed. Present systems available today will be described listing their advantages and disadvantages. In conclusion, the newest developments and state of the art equipment will also be included describing the limits and most appropriate locations for the systems

Effect Of Turbulence Modelling In Numerical Analysis Of Melting Process In An Induction Furnace

Directory of Open Access Journals (Sweden)

Buliński P.

2015-09-01

Full Text Available In this paper, the velocity field and turbulence effects that occur inside a crucible of a typical induction furnace were investigated. In the first part of this work, a free surface shape of the liquid metal was measured in a ceramic crucible. Then a numerical model of aluminium melting process was developed. It took into account coupling of electromagnetic and thermofluid fields that was performed using commercial codes. In the next step, the sensitivity analysis of turbulence modelling in the liquid domain was performed. The obtained numerical results were compared with the measurement data. The performed analysis can be treated as a preliminary approach for more complex mathematical modelling for the melting process optimisation in crucible induction furnaces of different types.

Application of radioactivation analysis for determination of impurities in aluminium, raw materials and in samples from aluminium production process

International Nuclear Information System (INIS)

Vucina, L.J.

1977-01-01

Trace elements in aluminium, raw materials and in the samples from different stages of aluminium production were determined by nondestructive neutron radioactivation analysis. The samples were taken from the Bayer's process of alumina production (bauxite, red sludge and alumina), from the components of the reduction cell (anode, criolyte and AlF 3 ) and of the final product - aluminium (purity 99.5-99.7%). Under given set of conditions ten trace elements (V,La,Ga,Mn,Co,Cr,Sc,Sb,Zn and Fe) were determined in aluminium and followed through the production process. It was found that the main impurities in aluminium are iron (0.15%) and zinc (0.O6%). It has been concluded that the purity of produced aluminium depends mainly on the purity of used alumina. The second important source of contamination of aluminium is anode. The results obtained by radioactivation analysis for V, Mn, Cr and Fe fall within the ranges of concentrations of these elements determined by use of other methods (volumetry, spectrophotometry, atomic absorption). Higher values for zinc were obtained by radioactivation analysis, probably due to unsatisfactory irradiation and measuring conditions for this element. The possibilities of application of radioactivation analysis to these kinds of samples are also disscused

On the microstructure analysis of FSW joints of aluminium components made via direct metal laser sintering

Science.gov (United States)

Scherillo, Fabio; Astarita, Antonello; di Martino, Daniela; Contaldi, Vincenzo; di Matteo, Luca; di Petta, Paolo; Casarin, Renzo; Squillace, Antonino; Langella, Antonio

2017-10-01

Additive Manufacturing (AM), applied to metal industry, is a family of processes that allow complex shape components to be realized from raw materials in the form of powders. The compaction of the powders can be achieved by local melting of the powder bed or by solid state sintering. Direct Metal Laser Sintering (DMLS) is an additive manufacturing process in which a focalized laser beam is the heat source that allows the powders to be compacted. By DMLS it is possible to realize complex shape components. One of the limits of DMLS, as for every additive layer manufacturing techniques, is the unfeasibility to realize large dimension parts. Due to this limit the study of joining process of parts made via ALM is of great interest. One of the most promising options is the Friction Stir Welding (FSW), a solid state welding technique that has been proven to be very effective in the welding of metals difficult to weld, above all aluminium alloys. Since FSW is a solid-state technique, the microstructure of the various zone of the weld bead depends not only by the process itself but also by the parent microstruct ure of the parts to be welded. Furthermore, parts made of aluminium alloy via DMLS have a particular microstructure that is the result of repeated severe thermal cycles. In the present work the authors, starting from the description of the parent microstructure of parts made of AlSi10Mg aluminium alloy, study the microstructure evolution occurred within the joint made by Friction Stir Welding, analysing in details the microstructure of the main well recognized zone of the weld bead. The structure of the parent material is characterized by the presence of melting pools with a very fine microstructure. In the joint the recrystallization, the grain refinement and, above all, the redistribution of intermetallic phases occurs, resulting in an homogenization of the microstructure and in an increase of micro hardness.

Assignment of Responsibilities in the Management of Scrap Metal in Brazil

Energy Technology Data Exchange (ETDEWEB)

Costa, E.L., E-mail: evaldo@cnen.gov.br [Comissao Nacional de Energia Nuclear (CNEN), Rio de Janeiro (Brazil)

2011-07-15

This paper gives an overview of the activities of the National Commission of Nuclear Energy (CNEN), as the Brazilian regulatory authority responsible for licensing, inspecting, controlling and regulating all practices involving sources of ionizing radiation. The activities of the main departments of CNEN responsible for taking care of the practices and sources are described, especially those related to orphan sources and radioactive material in scrap metal. Finally, although Brazil does not yet have the necessary infrastructure to take care of the scrap metal issue, through the joint action of the relevant departments of CNEN it is hoped that the appropriate steps can be taken to build a national protocol, following the examples of other countries, especially Spain. (author)

Fernald scrap metal and recycling and beneficial reuse

International Nuclear Information System (INIS)

Motl, G.P.

1993-01-01

The Fernald plant, formerly known as the Feed Materials Production Facility, is located on a 1050-acre site 17 miles northwest of downtown Cincinnati, Ohio. Site construction was initiated in 1951 to fabricate uranium metal to meet defense production requirements of the U.S. Department of Energy (DOE). In October 1990, the DOE transferred management responsibility for the site from its Defense Programs organization to the Office of Environmental Restoration and Waste Management. In August 1991, the site was renamed the Fernald Environmental Management Project (FEMP) to reflect the site's new cleanup mission. During 40 yr of plant operation, a scrap metal storage area grew to contain 5000 t of scrap metal. Material in the pile, such as structural steel, crushed drums, tanks, and pipes, is contaminated with uranium to levels up to 200,000 disintegrations per minute alpha. In July 1991, cleanup of this pile was designated a CERCLA removal action under the Comprehensive Environmental Response, Compensation, and Liability Act and a consent agreement executed between the DOE and the U.S. Environmental Protection Agency

Energy Saving Melting and Revert Reduction Technology (E-SMARRT): Design Support for Tooling Optimization

Energy Technology Data Exchange (ETDEWEB)

Wang, Dongtao

2011-09-23

High pressure die casting is an intrinsically efficient net shape process and improvements in energy efficiency are strongly dependent on design and process improvements that reduce scrap rates so that more of the total consumed energy goes into acceptable, usable castings. Computer simulation has become widely used within the industry but use is not universal. Further, many key design decisions must be made before the simulation can be run and expense in terms of money and time often limits the number of decision iterations that can be explored. This work continues several years of work creating simple, very fast, design tools that can assist with the early stage design decisions so that the benefits of simulation can be maximized and, more importantly, so that the chances of first shot success are maximized. First shot success and better running processes contributes to less scrap and significantly better energy utilization by the process. This new technology was predicted to result in an average energy savings of 1.83 trillion BTUs/year over a 10 year period. Current (2011) annual energy saving estimates over a ten year period, based on commercial introduction in 2012, a market penetration of 30% by 2015 is 1.89 trillion BTUs/year by 2022. Along with these energy savings, reduction of scrap and improvement in yield will result in a reduction of the environmental emissions associated with the melting and pouring of the metal which will be saved as a result of this technology. The average annual estimate of CO2 reduction per year through 2022 is 0.037 Million Metric Tons of Carbon Equivalent (MM TCE).

Aluminium in allergen-specific subcutaneous immunotherapy--a German perspective.

Science.gov (United States)

Kramer, Matthias F; Heath, Matthew D

2014-07-16

We are living in an "aluminium age" with increasing bioavailability of the metal for approximately 125 years, contributing significantly to the aluminium body burden of humans. Over the course of life, aluminium accumulates and is stored predominantly in the lungs, bones, liver, kidneys and brain. The toxicity of aluminium in humans is briefly summarised, highlighting links and possible causal relationships between a high aluminium body burden and a number of neurological disorders and disease states. Aluminium salts have been used as depot-adjuvants successfully in essential prophylactic vaccinations for almost 100 years, with a convincing positive benefit-risk assessment which remains unchanged. However, allergen-specific immunotherapy commonly consists of administering a long-course programme of subcutaneous injections using preparations of relevant allergens. Regulatory authorities currently set aluminium limits for vaccines per dose, rather than per treatment course. Unlike prophylactic vaccinations, numerous injections with higher proportions of aluminium-adjuvant per injection are applied in subcutaneous immunotherapy (SCIT) and will significantly contribute to a higher cumulative life dose of aluminium. While the human body may cope robustly with a daily aluminium overload from the environment, regulatory cumulative threshold values in immunotherapy need further addressing. Based on the current literature, predisposing an individual to an unusually high level of aluminium, such as through subcutaneous immunotherapy, has the potential to form focal accumulations in the body with the propensity to exert forms of toxicity. Particularly in relation to longer-term health effects, the safety of aluminium adjuvants in immunotherapy remains unchallenged by health authorities - evoking the need for more consideration, guidance, and transparency on what is known and not known about its safety in long-course therapy and what measures can be taken to prevent or

Spark counting technique with an aluminium oxide film

International Nuclear Information System (INIS)

Kawai, H.; Koga, T.; Morishima, H.; Niwa, T.; Nishiwaki, Y.

1980-01-01

Automatic spark counting of etch-pits on a polycarbonate film produced by nuclear fission fragments is now used for neutron monitoring in several countries. A method was developed using an aluminium oxide film instead of a polycarbonate as the neutron detector. Aluminium oxide films were prepared as follows: A cleaned aluminium plate as an anode and a nickel plate as a cathode were immersed in dilute sulfuric acid solution and electric current flowed between the electrodes at 12degC for 10-30 minutes. Electric current density was about 10 mA/cm 2 . The aluminium plate was then kept in boiling water for 10-30 minutes for sealing. The thickness of the aluminium oxide layer formed was about 1μm. The aluminium plate attached to a plate of suitable fissionable material, such as uranium or thorium, was irradiated with neutrons and set in a usual spark counter for fission track counting. One electrode was the aluminium plate and the other was an aluminized polyester sheet. Sparked pulses were counted with a usual scaler. The advantage of using spark counting with an aluminium oxide film for neutron monitoring is rapid measurement of neutron exposure, since chemical etching which is indispensable for spark counting with a polycarbonate detector film, is not needed. (H.K.)

Steam generated conversion coating on aluminium alloys

DEFF Research Database (Denmark)

Din, Rameez Ud; Jellesen, Morten Stendahl; Ambat, Rajan

Aluminium and its alloys are widely used in aerospace industry owing to their high strength to weight ratio. The surface of aluminium under normal conditions has a thin oxide film (2.5-10 nm) responsible for its inherent corrosion resistance. This oxide film can further be converted or transformed...... into functional conversion coatings in order to enhance corrosion resistance and adhesion to paint systems. Chromium based conversion coatings have been extensively used on aluminium alloys to improve adhesion of subsequent paint layers and corrosion resistance. However, the use of hexavalent chromium is strictly...... regulated due to its toxic nature and suspected carcinogenicity. So, it is highly imperative to develop other alternatives for chrome conversion coatings. Treatment of aluminium with natural water at elevated temperatures results in the formation of different forms of aluminium oxide (γ-AlO(OH) , Al(OH)3...

Advances in development and application of aluminium batteries

DEFF Research Database (Denmark)

Qingfeng, Li; Zhuxian, Qiu

2001-01-01

Aluminium has long attracted attention as a potential battery anode because of its high theoretical voltage and specific energy. The protective oxide layer at aluminium surface is however detrimental to its performance to achieve its reversible potential, and also causing the delayed activation o...... aluminium batteres, especially aluminium-air batteries, and a wide range of their applications from emergency power supplies, reserve batteries field portable batteries, to batteries for electric vehicles and underwater propulsion....

The radiological monitoring protocol for metallic products and cleared scrap management

International Nuclear Information System (INIS)

Gil Lopez, E.

2003-01-01

Event though the use of nuclear and radiological techniques is subject to strict controls in most countries, the presence of radioactive material in batches of metallic scrap has been detected with relative frequency in the last few years. This circumstance has motivated the implementation of a series of national and international initiatives aimed at detecting and preventing this type of events, whether they be intentional or involuntary. The Spanish iron and steel industry is one of the country's most important industrial sectors, and to a great extent it depends on the importation of a very significant amount of metallic scrap that it uses as raw material. Experience has shown that countries that import large amounts of scrap, apart from supporting the mentioned international initiatives, should complement them with other national initiatives to reduce the risks resulting from the presence of radioactive material in scrap. In this context, the Spanish authorities, together with trade unions and entrepreneurial associations in the metal reclamations and smelting sectors and ENRESA, have signed a voluntary Protocol that defines and implements a national radiological monitoring and control system for scrap materials and their byproducts. The Protocol defines the obligations and rights of the signatories, and it describes the monitoring and control system and its legal bases, the operation of both specific and other general-purpose radiological monitoring equipment that existed prior to this initiative, the development of radiological training and dissemination plans for professionals in the metal reclamation and smelting sectors, the establishment of effective systems for the safe management of any radioactive materials detected, and the general improvement of the national response system in the event of radiological emergencies. Since the Protocol took effect in November 1999, more than 100 enterprises from the metallurgical (steel, copper, lead and aluminum

Alveolar proteinosis associated with aluminium dust inhalation.

Science.gov (United States)

Chew, R; Nigam, S; Sivakumaran, P

2016-08-01

Secondary alveolar proteinosis is a rare lung disease which may be triggered by a variety of inhaled particles. The diagnosis is made by detection of anti-granulocyte-macrophage colony-stimulating factor antibodies in bronchoalveolar lavage fluid, which appears milky white and contains lamellar bodies. Aluminium has been suggested as a possible cause, but there is little evidence in the literature to support this assertion. We report the case of a 46-year-old former boilermaker and boat builder who developed secondary alveolar proteinosis following sustained heavy aluminium exposure. The presence of aluminium was confirmed both by histological examination and metallurgical analysis of a mediastinal lymph node. Despite cessation of exposure to aluminium and treatment with whole-lung lavage which normally results in improvements in both symptoms and lung function, the outcome was poor and novel therapies are now being used for this patient. It may be that the natural history in aluminium-related alveolar proteinosis is different, with the metal playing a mediating role in the disease process. Our case further supports the link between aluminium and secondary alveolar proteinosis and highlights the need for measures to prevent excessive aluminium inhalation in relevant industries. © The Author 2016. Published by Oxford University Press on behalf of the Society of Occupational Medicine. All rights reserved. For Permissions, please email: journals.permissions@oup.com.

Efficient recovery of gold and other noble metals from electronic and other scraps

Energy Technology Data Exchange (ETDEWEB)

Baba, Hidetoshi

1987-01-01

Pure gold is extracted from crude gold by the solvent extraction method in the recovery and refining process for Noble metals recovered from electronic and other scraps. This solvent extraction method is advantageous in that it facilitates rapid processing, thereby reducing the interest burden of gold staying too long in the unit. Therefore, the method is also used in the refining of platinum and palladium. Technological innovation has created more complex and diversified types of scraps, and efforts are being made to accommodate ourselves to such a trend.

Radiometric monitoring of contaminated scrap metals imported in Italy. Technical and regulatory features

International Nuclear Information System (INIS)

Dobici, F.; Piermattei, S.; Susanna, A.

1996-01-01

During these last ten years there have been occasional reports of mishaps from trafficking of contaminated scraps or containing radioactive sources. Recently an increase of events indicated that the problem becomes more important as to generate possible consequences, from a radiation protection standpoint, for workers and general public. Following the detection of contaminated metal scraps in some recycling industries and in some consignments entering the Italian borders, the competent Authorities laid down rules to put the matter under control. In this paper technical and regulatory features are discussed. (author)

Ion beam analysis of aluminium in thin layers

International Nuclear Information System (INIS)

Healy, M.J.F.; Pidduck, A.J.; Dollinger, G.; Gorgens, L.; Bergmaier, A.

2002-01-01

This work quantifies aluminium in thin surface and near surface layers. In one example, the layer overlies a thin gallium nitride layer on an aluminium oxide substrate and in a second example the aluminium exists just below the surface of an indium arsenide substrate. The technique of non-Rutherford elastic backscattering of protons was used for the samples where aluminum in the layer of interest needed to be resolved from aluminium in the sapphire substrate and the results were corroborated at the Technische Universitaet Muenchen using heavy ion elastic recoil detection analysis. In the second example, where it was unnecessary to isolate the signal of aluminium in the layer of interest (as the substrate contained no aluminium), then the 27 Al(d,p 01 ) 28 Al nuclear reaction was used. The elastic proton scattering cross section of aluminum was found to vary very rapidly over the energy range of interest

The aluminium content of infant formulas remains too high.

Science.gov (United States)

Chuchu, Nancy; Patel, Bhavini; Sebastian, Blaise; Exley, Christopher

2013-10-08

Recent research published in this journal highlighted the issue of the high content of aluminium in infant formulas. The expectation was that the findings would serve as a catalyst for manufacturers to address a significant problem of these, often necessary, components of infant nutrition. It is critically important that parents and other users have confidence in the safety of infant formulas and that they have reliable information to use in choosing a product with a lower content of aluminium. Herein, we have significantly extended the scope of the previous research and the aluminium content of 30 of the most widely available and often used infant formulas has been measured. Both ready-to-drink milks and milk powders were subjected to microwave digestion in the presence of 15.8 M HNO3 and 30% w/v H2O2 and the aluminium content of the digests was measured by TH GFAAS. Both ready-to-drink milks and milk powders were contaminated with aluminium. The concentration of aluminium across all milk products ranged from ca 100 to 430 μg/L. The concentration of aluminium in two soya-based milk products was 656 and 756 μg/L. The intake of aluminium from non-soya-based infant formulas varied from ca 100 to 300 μg per day. For soya-based milks it could be as high as 700 μg per day. All 30 infant formulas were contaminated with aluminium. There was no clear evidence that subsequent to the problem of aluminium being highlighted in a previous publication in this journal that contamination had been addressed and reduced. It is the opinion of the authors that regulatory and other non-voluntary methods are now required to reduce the aluminium content of infant formulas and thereby protect infants from chronic exposure to dietary aluminium.

Preparation of aluminium lakes by electrocoagulation

OpenAIRE

Prapai Pradabkham

2008-01-01

Aluminium lakes have been prepared by electrocoagulation employing aluminium as electrodes. The electrocoagulation is conducted in an aqueous alcoholic solution and is completed within one hour. The dye content in the lake ranges approximately between 4-32%.

Dissolution kinetics for alumina in cryolite melts. Distribution of alumina in the electrolyte of industrial aluminium cells

Energy Technology Data Exchange (ETDEWEB)

Kobbeltvedt, Ove

1997-12-31

This thesis contributes to the understanding of which factors determine the rate of dissolution of alumina added to the bath in alumina reduction cells. Knowing this may help reduce the occurrences of operation interruptions and thus make it possible to produce aluminium using less energy. When alumina powder was added to a stirred cryolite melt, the alumina dissolved in two distinct main stages. In the first stage, the dissolution rate was very high, which reflects dissolution of single alumina grains that are being dispersed in the bath upon addition. In the second stage, lumps of alumina infiltrated with bath dissolved at a rate considerably slower than that of the first stage. The formation of these alumina agglomerates is the most important contributor to slow dissolution. The parameters varied in the experiments were convection, batch size, and temperature of the bath and of the added alumina. Increased gas stirring of the bath speeded up dissolution in both stages but the size of the batch was of little significance. Increasing the bath temperature had no effect in the first stage but speeded up dissolution considerably in the second stage. Compared to adding alumina at room temperature, preheating it to a high temperature (600 {sup o}C) increased the dissolution rate in the first stage while preheating to lower temperatures (100-300 {sup o}C) decreased the dissolution rate. In the second stage, preheating slowed the dissolution. The two latter phenomena of reduced dissolution rates are ascribed to the removal of moisture from the alumina upon preheating. The bath flow and the distribution of alumina in the bath were measured in four different types of cells. It was found that if a certain asymmetry of the magnetic field traverse to the cell was present, due to the presence of risers, then loops of high velocity bath flow occurred near the short ends of the cell. Thus, alumina added near the short ends is effectively transferred away from the feeding

Serum aluminium levels of workers in the bauxite mines.

Science.gov (United States)

de Kom, J F; Dissels, H M; van der Voet, G B; de Wolff, F A

1997-01-01

Aluminium is produced from the mineral bauxite. Occupational exposure is reported during the industrial processing of aluminium and is associated with pulmonary and neurotoxicity. However, data on exposure and toxicity of workers in the open bauxite mining industry do not exist. Therefore, a study was performed to explore aluminium exposure in employees involved in this bauxite mining process in a Surinam mine. A group of workers occupationally exposed to aluminium in an open bauxite mine were compared with a group of nonexposed wood processors. Serum aluminium was analyzed using atomic absorption spectrometry Data from the clinical chemistry of the blood and a questionnaire were used to explore determinants for aluminium exposure. No significant difference between serum aluminium in the exposed (4.4 +/- 2.0 micrograms/L, n = 27) and control group (5.1 +/- 1.5 micrograms/L, n = 27) was detected. For the serum concentration of the clinical chemical variables (calcium, citrate, and creatinine), a statistically significant difference was computed (p < or = 0.02) between the exposed and control group. All levels were slightly higher in the exposed group; no statistically significant correlations with serum aluminium were found. In this study, serum aluminium values were in the normal range, no significant difference between the groups could be detected despite long-term occupational exposure.

Review of selective laser melting: Materials and applications

Energy Technology Data Exchange (ETDEWEB)

Yap, C. Y., E-mail: cyap001@e.ntu.edu.sg [Singapore Centre for 3D Printing, School of Mechanical and Aerospace Engineering, Nanyang Technological University, 50 Nanyang Avenue, Block N3.1 - B2c - 01, Singapore 639798 (Singapore); Energy Research Institute @ NTU, Interdisciplinary Graduate School, Nanyang Technological University, 50 Nanyang Avenue, Block S2 - B3a - 01, Singapore 639798 (Singapore); Chua, C. K., E-mail: mckchua@ntu.edu.sg; Liu, Z. H., E-mail: azhliu@ntu.edu.sg; Zhang, D. Q., E-mail: zhangdq@ntu.edu.sg; Loh, L. E., E-mail: leloh1@e.ntu.edu.sg; Sing, S. L., E-mail: sing0011@e.ntu.edu.sg [Singapore Centre for 3D Printing, School of Mechanical and Aerospace Engineering, Nanyang Technological University, 50 Nanyang Avenue, Block N3.1 - B2c - 01, Singapore 639798 (Singapore); Dong, Z. L., E-mail: zldong@ntu.edu.sg [School of Materials Science & Engineering, Nanyang Technological University, 50 Nanyang Avenue, Block N4.1, Singapore 639798 (Singapore)

2015-12-15

Selective Laser Melting (SLM) is a particular rapid prototyping, 3D printing, or Additive Manufacturing (AM) technique designed to use high power-density laser to melt and fuse metallic powders. A component is built by selectively melting and fusing powders within and between layers. The SLM technique is also commonly known as direct selective laser sintering, LaserCusing, and direct metal laser sintering, and this technique has been proven to produce near net-shape parts up to 99.9% relative density. This enables the process to build near full density functional parts and has viable economic benefits. Recent developments of fibre optics and high-power laser have also enabled SLM to process different metallic materials, such as copper, aluminium, and tungsten. Similarly, this has also opened up research opportunities in SLM of ceramic and composite materials. The review presents the SLM process and some of the common physical phenomena associated with this AM technology. It then focuses on the following areas: (a) applications of SLM materials and (b) mechanical properties of SLM parts achieved in research publications. The review is not meant to put a ceiling on the capabilities of the SLM process but to enable readers to have an overview on the material properties achieved by the SLM process so far. Trends in research of SLM are also elaborated in the last section.

Review of selective laser melting: Materials and applications

Science.gov (United States)

Yap, C. Y.; Chua, C. K.; Dong, Z. L.; Liu, Z. H.; Zhang, D. Q.; Loh, L. E.; Sing, S. L.

2015-12-01

Selective Laser Melting (SLM) is a particular rapid prototyping, 3D printing, or Additive Manufacturing (AM) technique designed to use high power-density laser to melt and fuse metallic powders. A component is built by selectively melting and fusing powders within and between layers. The SLM technique is also commonly known as direct selective laser sintering, LaserCusing, and direct metal laser sintering, and this technique has been proven to produce near net-shape parts up to 99.9% relative density. This enables the process to build near full density functional parts and has viable economic benefits. Recent developments of fibre optics and high-power laser have also enabled SLM to process different metallic materials, such as copper, aluminium, and tungsten. Similarly, this has also opened up research opportunities in SLM of ceramic and composite materials. The review presents the SLM process and some of the common physical phenomena associated with this AM technology. It then focuses on the following areas: (a) applications of SLM materials and (b) mechanical properties of SLM parts achieved in research publications. The review is not meant to put a ceiling on the capabilities of the SLM process but to enable readers to have an overview on the material properties achieved by the SLM process so far. Trends in research of SLM are also elaborated in the last section.

Review of selective laser melting: Materials and applications

International Nuclear Information System (INIS)

Yap, C. Y.; Chua, C. K.; Liu, Z. H.; Zhang, D. Q.; Loh, L. E.; Sing, S. L.; Dong, Z. L.

2015-01-01

Selective Laser Melting (SLM) is a particular rapid prototyping, 3D printing, or Additive Manufacturing (AM) technique designed to use high power-density laser to melt and fuse metallic powders. A component is built by selectively melting and fusing powders within and between layers. The SLM technique is also commonly known as direct selective laser sintering, LaserCusing, and direct metal laser sintering, and this technique has been proven to produce near net-shape parts up to 99.9% relative density. This enables the process to build near full density functional parts and has viable economic benefits. Recent developments of fibre optics and high-power laser have also enabled SLM to process different metallic materials, such as copper, aluminium, and tungsten. Similarly, this has also opened up research opportunities in SLM of ceramic and composite materials. The review presents the SLM process and some of the common physical phenomena associated with this AM technology. It then focuses on the following areas: (a) applications of SLM materials and (b) mechanical properties of SLM parts achieved in research publications. The review is not meant to put a ceiling on the capabilities of the SLM process but to enable readers to have an overview on the material properties achieved by the SLM process so far. Trends in research of SLM are also elaborated in the last section

Development of an integrated MOX-scrap recycling flow-sheet by dry and wet routes using microwave heating techniques

Energy Technology Data Exchange (ETDEWEB)

Mallik, G K; Malav, R K; Karande, A P; Bhargava, V K; Kamath, H S [Advanced Fuel Fabrication Facility, Bhabha Atomic Research Centre, Tarapur (India)

1999-01-01

A simple, short and efficient scrap, recycling flow-sheet, which is exclusively based on microwave heating techniques and, includes both dry and wet routes, for (U,Pu)O{sub 2} fuel scrap recycling has been developed and evaluated. (author) 6 refs., 1 tab.

Argon-arc welding of heat resisting aluminium alloys

International Nuclear Information System (INIS)

Ryazantsev, V.I.; Fedoseev, V.A.

1997-01-01

Welding of aluminium heat resisting alloys of the Al-Cu-Mg system is studied. The hot-shortness of heat-resistant alloys M40, 1150 and 1151 are at the level of aluminium alloys 1201 and by 2-3 times lower as compared to the aluminium alloy AMg6. The M40, 1150 and 1151 alloys have unquestionable advantages against other know aluminium alloys only at temperatures of welded structures operation, beginning with 150-2000 deg C and especially at 250 deg C

Net shape powder processing of aluminium

International Nuclear Information System (INIS)

Schaffer, G.B.

2000-01-01

The increasing interest in light weight materials coupled to the need for cost-effective processing have combined to create a significant opportunity for aluminium powder metallurgy. Net shape processing of aluminium using the classical press-and-sinter powder metallurgy technique is a unique and important metal-forming method which is cost effective in producing complex parts at, or very close to, final dimensions. This paper provides an overview of the net shape powder processing of aluminium. Current research is critically reviewed and the future potential is briefly considered

Detecting the presence of abnormal radioactivity in scrap using the statistical method

International Nuclear Information System (INIS)

Baillet, G.

1999-01-01

The radiological protection criteria recommended for recycling of metals (as in the paper 'Radiation protection 89') cannot be used when scrap is checked on arrival at steel plants. In the event of an incident, neither the nature of the radioelements that may be present in the scrap, nor their level of activity, nor their physical form, are known. In practice abnormal radioactivity in scrap is detected by comparison with ambient radioactivity. However, ambient radioactivity cannot be regarded as a threshold of acceptability which applies to all products . Its level varies substantially from one place to another. All products display natural radioactivity: its level varies greatly, but in some cases it significantly supplements ambient radioactivity, though this does not mean that the products must be considered dangerous (the classic example is that of some granites and some refractory materials). In our arrival checks on scrap-carrying vehicles (lorries and wagons) using gantries, we focus on changes in the measured ambient radioactivity, expressed in impulses per second, which arise from the presence of the vehicle between the sensor and the ambient radioactivity. For each vehicle, this shielding effect is expressed in terms of the ratio between the level measured in the presence of the vehicle and the level measured immediately before its arrival. The result is therefore a dimensionless number. We carried out a statistical analysis of the results of lorry checks at three sites where the checking equipment is identical, but the natural ambient radioactivity levels very different. We observed that the distributions of the values of this ratio were identical for all the sites, and relate very well to a Gaussian distribution with a mean value of 0.71 and a standard deviation of 0.06. Hence these values are characteristic of the dispersion of the shielding effect of the population of 'scrap-carrying lorries checked with a specific type of checking equipment

Solids loading evaluation for HB-line scrap recovery filters

International Nuclear Information System (INIS)

Crowder, M.L.

2000-01-01

The HB-Line Scrap Recovery facility uses wire screen filters to remove solids from plutonium-containing solutions transferred from the slab tank dissolvers. At times, the accumulation of solids is large enough to cause blinding (i.e., pluggage) of the filters. If the solids contain undissolved plutonium, significant accumulation of fissile material could impact operations. To address this potential issue, experiments were performed to define the minimum solids required to completely blind a filter. The solids loading experiments were performed by arranging 25- and 10-microm HB-Line filters in series to simulate the equipment in the scrap recovery process. Separate tests were performed using coarse and fine glass frit and cerium oxide powder suspended in 35 wt% sodium nitrate solution using a small turbine mixer. The solution and solids were transferred from a reservoir through the filter housings by vacuum. In each case, the 25-microm filter blinded first and was full of wet cake. After drying and accounting for the sodium nitrate in the filter cake, the following results were obtained. The results of the solids loading tests demonstrated that at least 800 g of solids accumulated in the filter housing before flow stopped. The actual amount of collected material was dependent upon the physical properties of the solids such as density and particle size. The mass of solids collected by the blinded 25-microm filter increased when successively finer solids were used in the experiments. Based on these results, one should anticipate that filters in the HB-Line Scrap Recovery Facility have the potential to collect similar quantities of material before transfer of solution from the dissolvers is severely impacted

Recovering heavy rare earth metals from magnet scrap

Science.gov (United States)

Ott, Ryan T.; McCallum, Ralph W.; Jones, Lawrence L.

2017-08-08

A method of treating rare earth metal-bearing permanent magnet scrap, waste or other material in a manner to recover the heavy rare earth metal content separately from the light rare earth metal content. The heavy rare earth metal content can be recovered either as a heavy rare earth metal-enriched iron based alloy or as a heavy rare earth metal based alloy.

Preparation of aluminium lakes by electrocoagulation

Directory of Open Access Journals (Sweden)

Prapai Pradabkham

2008-07-01

Full Text Available Aluminium lakes have been prepared by electrocoagulation employing aluminium as electrodes. The electrocoagulation is conducted in an aqueous alcoholic solution and is completed within one hour. The dye content in the lake ranges approximately between 4-32%.

Investigation of aluminium state in some popular food, which are cooked in aluminium vessels, using spectroscopic analysis methods

International Nuclear Information System (INIS)

Al-Shahneh, M.; Saheune, Kh.

2009-01-01

Aluminium and lead elements were determined in drinking water and salt solution from chick-pea and faba-bean cooked in aluminium vessels and others from teflon for comparison using atomic absorption spectroscopy by graphite furnace. The relationship between heating time and aluminium quantities transferred to these food solutions was investigated. The lead element was determined taking into consideration the fact that this element may enter in these vessels somehow during the manufacturing process. Results show that the highest value of aluminium quantities was recorded in salt solution ( 17.022 μg/ml) without heating , followed by chick-pea solution (9.95 μg/ml), then faba-bean solution (2.81 μg/ml) when the heated period was 120 minutes. (author)

Effect of tempering on corrosion resistance of cast aluminium bronzes

International Nuclear Information System (INIS)

Aaltonen, P.; Klemetti, K.; Haenninen, H.

1985-01-01

The subject of this study is corrosion resistance of aluminium bronzes, which are copper base alloys containing aluminium up to 12% with additions of nickel, iron and manganese. The main conclutions that can be drawn are: (1) The dealloying corrosion resistance of nickel-aluminium bronze is much better than that of aluminium bronze with iron and manganese additions, but it is not immune; (2) The dealloying corrosion resistance of aluminium bronzes can be improved by appropiate heat treatments. The best properties were obtained by temperering between 600 and 800 deg C, depending on the initial microstructure; (3) In crevice conditions, where local acidification can occur, dealloying of aluminium bronzes is a consequence of the preferential attack of aluminium-rich phases. By appropriate tempering, a uniform distribution of aluminium-rich phases is obtained and the continous path for selective corrosion is not formed

Measures to detect and control radioactive contaminated metallurgical scrap at border checkpoints in Poland

International Nuclear Information System (INIS)

Smagala, G.

1999-01-01

The issue of radioactive contaminated metallurgical scrap has never received a high priority in Poland and in the international community. Since the dissolution of the former Soviet Union a higher attention has been given to the problem. Poland which is located between the West and East Europe has the obligation to develop and implement an effective prevention and detection system. The reasons to increase national control and detection system at the border checkpoints in Poland are to avoid the following risks: post Chernobyl contamination transports of commodities; transport of contaminated metal scrap; transfer of radioactive waste for their disposal or utilization; high risk of becoming a transit country of illicit trafficking of nuclear materials and radioactive sources. In order to avoid the above-mentioned risks, Poland initiated in 1990, a deployment of the portable radiation devices at the border checkpoints and, as of 1998, the number of installed instruments exceeded a hundred. This paper presents Poland's activities to detect contaminated scrap at its border checkpoints. (author)

Modelling of the Effectiveness of Al-Ti-B Refiners in Commercial Purity Aluminium

Science.gov (United States)

Bunn, A. M.; Evans, P. V.; Bristow, D. J.; Greer, A. L.

Al-5Ti-1B (wt.%) alloys are effective grain refiners for DC-cast aluminium although as few as 1% of the TiB2 particles added to the melt nucleate grains. The aim of this work is to develop quantitative modelling for prediction of grain sizes in commercial purity aluminium. In this way the low efficiency of refiners can be understood, ultimately to clarify the design rules for a more effective refiner. The modelling focuses on the role of particle size distribution. This is in conjunction with measurements (by scanning electron microscopy and image analysis) of the particle size distributions in commercial Al-5Ti-1B refiners known to have differing performances. The undercooling required for heterogeneous nucleation of oc-Al on the surface of potent TiB2 particles is extremely low. Accordingly, the modelling is based on the assumption that the critical step for a particle to behave as an active growth centre is that required to initiate free growth from the particle surface, rather than the initial heterogeneous nucleation event. It is considered that further initiation of free growth of crystals is stopped by the onset of recalescence in the melt during solidification. Only those particles which are active growth centres at the point of recalescence will contribute towards the final grain size. Negligible interference between particles and spherical growth up to the point of recalescence are assumed; these assumptions are rigorously tested. The model tests the effect of varying the particle size distribution by using measured distributions from `good' and `poor' refiners. The variation of grain size with addition rate of refiner is examined. The model predicts an effective saturation, beyond which further addition has little effect. In general, good agreement is found between the grain-size predictions and conventional grain-refining tests.

What is the risk of aluminium as a neurotoxin?

Science.gov (United States)

Exley, Christopher

2014-06-01

Aluminium is neurotoxic. Its free ion, Al(3+) (aq), is highly biologically reactive and uniquely equipped to do damage to essential cellular (neuronal) biochemistry. This unequivocal fact must be the starting point in examining the risk posed by aluminium as a neurotoxin in humans. Aluminium is present in the human brain and it accumulates with age. The most recent research demonstrates that a significant proportion of individuals older than 70 years of age have a potentially pathological accumulation of aluminium somewhere in their brain. What are the symptoms of chronic aluminium intoxication in humans? What if neurodegenerative diseases such as Alzheimer's disease are the manifestation of the risk of aluminium as a neurotoxin? How might such an (outrageous) hypothesis be tested?

Summary of industrial impacts from recycled radioactive scrap metals

International Nuclear Information System (INIS)

Dehmel, J.-C.; Harrop, J.; MacKinney, J.A.

1995-01-01

During operation, decontamination, and dismantlement, nuclear facilities are generating significant quantities of radioactive scrap metal (RSM). Future decommissioning will generate even more RSM. The petroleum industry also generates RSM in the form of equipment contaminated with naturally occurring radioactivity. Finally, the accidental melting of radioactive sources in steel mills has generated smaller amounts of contaminated metals. Steel mills, smelters, and foundries could recycle these materials, which might then appear in finished products or as feedstocks used by other industries. If introduced in this manner, residual radioactivity can adversely affect the performance of certain products. Such products include computers and other devices that rely on integrated circuits. The most important effect of residual radioactivity on integrated circuits is a phenomenon known as 'single event upsets or soft errors.' Radioactivity can also adversely affect the performance of products such as photographic film and components designed to measure the presence of radioactivity. Radioactivity that raises background count-rates to higher levels could affect the performance of radiation monitoring systems and analytical equipment. Higher background count-rates would lead to reduced sensitivity and lower resolution in spectroscopic systems. The computer, photographic, and radiation measurement industries have taken steps to minimize the impact of residual radioactivity on their products. These steps include monitoring manufacturing processes, specifying material acceptance standards, and screening suppliers. As RSM is recycled, these steps may become more important and more costly. This paper characterizes potentially impacted industries and vulnerability and effects due to the presence of residual radioactivity. Finally, the paper describes practices used to limit the impact of residual radioactivity. (J.P.N.)

Innovative technologies for recycling contaminated concrete and scrap metal

International Nuclear Information System (INIS)

Bossart, S.J.; Moore, J.

1993-01-01

Decontamination and decommissioning of US DOE's surplus facilities will generate enormous quantities of concrete and scrap metal. A solicitation was issued, seeking innovative technologies for recycling and reusing these materials. Eight proposals were selected for award. If successfully developed, these technologies will enable DOE to clean its facilities by 2019

Detection of aluminium in different culinary media using black ...

African Journals Online (AJOL)

Jacques Blessing

The interactions between food and aluminium local kitchen utensils can be a potential source of aluminium released which can ... need to be adopted to preserve consumers' health. ..... Corrosion behaviour of different ... Aluminium beverage.

There is (still too much aluminium in infant formulas

Directory of Open Access Journals (Sweden)

Burrell Shelle-Ann M

2010-08-01

Full Text Available Abstract Background Infant formulas are sophisticated milk-based feeds for infants which are used as a substitute for breast milk. Historically they are known to be contaminated by aluminium and in the past this has raised health concerns for exposed infants. We have measured the aluminium content of a number of widely used infant formulas to determine if their contamination by aluminium and consequent issues of child health persists. Methods Samples of ready-made milks and powders used to make milks were prepared by microwave digestion of acid/peroxide mixtures and their aluminium content determined by THGA. Results The concentration of aluminium in ready-made milks varied from ca 176 to 700 μg/L. The latter concentration was for a milk for preterm infants. The aluminium content of powders used to make milks varied from ca 2.4 to 4.3 μg/g. The latter content was for a soya-based formula and equated to a ready-to-drink milk concentration of 629 μg/L. Using the manufacturer's own guidelines of formula consumption the average daily ingestion of aluminium from infant formulas for a child of 6 months varied from ca 200 to 600 μg of aluminium. Generally ingestion was higher from powdered as compared to ready-made formulas. Conclusions The aluminium content of a range of well known brands of infant formulas remains high and particularly so for a product designed for preterm infants and a soya-based product designed for infants with cow's milk intolerances and allergies. Recent research demonstrating the vulnerability of infants to early exposure to aluminium serves to highlight an urgent need to reduce the aluminium content of infant formulas to as low a level as is practically possible.

Modeling the energy content of combustible ship-scrapping waste at Alang-Sosiya, India, using multiple regression analysis.

Science.gov (United States)

Reddy, M Srinivasa; Basha, Shaik; Joshi, H V; Sravan Kumar, V G; Jha, B; Ghosh, P K

2005-01-01

Alang-Sosiya is the largest ship-scrapping yard in the world, established in 1982. Every year an average of 171 ships having a mean weight of 2.10 x 10(6)(+/-7.82 x 10(5)) of light dead weight tonnage (LDT) being scrapped. Apart from scrapped metals, this yard generates a massive amount of combustible solid waste in the form of waste wood, plastic, insulation material, paper, glass wool, thermocol pieces (polyurethane foam material), sponge, oiled rope, cotton waste, rubber, etc. In this study multiple regression analysis was used to develop predictive models for energy content of combustible ship-scrapping solid wastes. The scope of work comprised qualitative and quantitative estimation of solid waste samples and performing a sequential selection procedure for isolating variables. Three regression models were developed to correlate the energy content (net calorific values (LHV)) with variables derived from material composition, proximate and ultimate analyses. The performance of these models for this particular waste complies well with the equations developed by other researchers (Dulong, Steuer, Scheurer-Kestner and Bento's) for estimating energy content of municipal solid waste.

Molybdenum solubility in aluminium nitrate solutions

Energy Technology Data Exchange (ETDEWEB)

Heres, X.; Sans, D.; Bertrand, M.; Eysseric, C. [CEA, Centre de Marcoule, Nuclear Energy Division, DRCP, BP 17171, 30207 Bagnols-sur-Ceze Cedex (France); Brackx, E.; Domenger, R.; Excoffier, E. [CEA, Centre de Marcoule, Nuclear Energy Division, DTEC, BP 17171, 30207 Bagnols-sur-Ceze Cedex (France); Valery, J.F. [AREVA-NC, DOR/RDP, Paris - La Defense (France)

2016-07-01

For over 60 years, research reactors (RR or RTR for research testing reactors) have been used as neutron sources for research, radioisotope production ({sup 99}Mo/{sup 99m}Tc), nuclear medicine, materials characterization, etc... Currently, over 240 of these reactors are in operation in 56 countries. They are simpler than power reactors and operate at lower temperature (cooled to below 100 C. degrees). The fuel assemblies are typically plates or cylinders of uranium alloy and aluminium (U-Al) coated with pure aluminium. These fuels can be processed in AREVA La Hague plant after batch dissolution in concentrated nitric acid and mixing with UOX fuel streams. The aim of this study is to accurately measure the solubility of molybdenum in nitric acid solution containing high concentrations of aluminium. The higher the molybdenum solubility is, the more flexible reprocessing operations are, especially when the spent fuels contain high amounts of molybdenum. To be most representative of the dissolution process, uranium-molybdenum alloy and molybdenum metal powder were dissolved in solutions of aluminium nitrate at the nominal dissolution temperature. The experiments showed complete dissolution of metallic elements after 30 minutes long stirring, even if molybdenum metal was added in excess. After an induction period, a slow precipitation of molybdic acid occurs for about 15 hours. The data obtained show the molybdenum solubility decreases with increasing aluminium concentration. The solubility law follows an exponential relation around 40 g/L of aluminium with a high determination coefficient. Molybdenum solubility is not impacted by the presence of gadolinium, or by an increasing concentration of uranium. (authors)

Niobium-base grain refiner for aluminium

International Nuclear Information System (INIS)

Silva Pontes, P. da; Robert, M.H.; Cupini, N.L.

1980-01-01

A new chemical grain refiner for aluminium has been developed, using inoculation of a niobium-base compound. When a bath of molten aluminium is inoculated whith this refiner, an intermetallic aluminium-niobium compound is formed which acts as a powerful nucleant, producing extremely fine structure comparable to those obtained by means of the traditional grain refiner based on titanium and boron. It was found that the refinement of the structure depends upon the weight percentage of the new refiner inoculated as well as the time of holding the bath after inoculation and before pouring, but mainly on the inoculating temperature. (Author) [pt

IEC 61267: Feasibility of type 1100 aluminium and a copper/aluminium combination for RQA beam qualities.

Science.gov (United States)

Leong, David L; Rainford, Louise; Zhao, Wei; Brennan, Patrick C

2016-01-01

In the course of performance acceptance testing, benchmarking or quality control of X-ray imaging systems, it is sometimes necessary to harden the X-ray beam spectrum. IEC 61267 specifies materials and methods to accomplish beam hardening and, unfortunately, requires the use of 99.9% pure aluminium (Alloy 1190) for the RQA beam quality, which is expensive and difficult to obtain. Less expensive and more readily available filters, such as Alloy 1100 (99.0% pure) aluminium and copper/aluminium combinations, have been used clinically to produce RQA series without rigorous scientific investigation to support their use. In this paper, simulation and experimental methods are developed to determine the differences in beam quality using Alloy 1190 and Alloy 1100. Additional simulation investigated copper/aluminium combinations to produce RQA5 and outputs from this simulation are verified with laboratory tests using different filter samples. The results of the study demonstrate that although Alloy 1100 produces a harder beam spectrum compared to Alloy 1190, it is a reasonable substitute. A combination filter of 0.5 mm copper and 2 mm aluminium produced a spectrum closer to that of Alloy 1190 than Alloy 1100 with the added benefits of lower exposures and lower batch variability. Copyright © 2015 Associazione Italiana di Fisica Medica. Published by Elsevier Ltd. All rights reserved.

Problems with radioactivity scrap in the iron and steel industry of the Czech and Slovak Republics

International Nuclear Information System (INIS)

Raab, J.; Toman, V.

1999-01-01

During the recent restructuring process, the Czech steel industry has undergone a drastic reduction in the steel production by around 40%. Under such situation, previously exported volumes have been diverted into domestic markets. For the export, the Czech steel industry had to make its efforts in enhancing the quality of products and in improving the technologies in accordance with ISO standards (ISO 9000 and also ISO 14000). Among the various new quality demands in the export market, the radioactive contamination of steel products has received a very high attention. The Czech Iron and Steel Federation has organized a working team specialized in solving the problems arising from radioactive contaminated metallurgical scrap and steel products. The working team is made up of specialists from steel producers and scrap handling firms of the Czech Republic and the Slovak Republic, of experts from the State Office for Nuclear Safety, the Ministry of Industry and Trade and the Metrological Institute. Members of the Inspectorate for Ionizing Radiation and the General Directory for Customs are also included. This working team takes part in the elaboration of the legislative norms in that area. This paper deals with all the detailed functions of the working team. At present, all the major Czech steel producers have installed stationary radiation monitoring systems for detecting the possible radioactivity in all materials entering into factories. Under an agreement arranged between the producers of the Czech Iron and Steel Federation, the tolerable range of radionuclide contents in steel scrap and steel products has been set at the maximum of 100 Bq/kg in ( scrap and steel products. In this respect, the large firms collecting and treating scrap have also installed stationary radiation monitoring systems. In such monitoring systems, the detector will measure and check the values of radioactivity above 10 - 15% higher than the natural background level. In the case that

Remediation of phosphate-contaminated water by electrocoagulation with aluminium, aluminium alloy and mild steel anodes.

Science.gov (United States)

Vasudevan, Subramanyan; Lakshmi, Jothinathan; Jayaraj, Jeganathan; Sozhan, Ganapathy

2009-05-30

The present study provides an electrocoagulation process for the remediation of phosphate-contaminated water using aluminium, aluminium alloy and mild steel as the anodes and stainless steel as the cathode. The various parameters like effect of anode materials, effect of pH, concentration of phosphate, current density, temperature and co-existing ions, and so forth, and the adsorption capacity was evaluated using both Freundlich and Langmuir isotherm models. The adsorption of phosphate preferably fitting the Langmuir adsorption isotherm suggests monolayer coverage of adsorbed molecules. The results showed that the maximum removal efficiency of 99% was achieved with aluminium alloy anode at a current density of 0.2 A dm(-2), at a pH of 7.0. The adsorption process follows second-order kinetics.

Fabrication of metallic alloy powder (Ni{sub 3}Fe) from Fe–77Ni scrap

Energy Technology Data Exchange (ETDEWEB)

Seo, Inseok [ES Materials Research Center, Research Institute of Industrial Science and Technology, Incheon 406-840 (Korea, Republic of); Shin, Shun-Myung [Extractive Metallurgy Department, Korea Institute of Geoscience and Mineral Resources, Deajeon 305-350 (Korea, Republic of); Ha, Sang-An [Department of Environmental Engineering, Silla University, Busan 46958 (Korea, Republic of); Wang, Jei-Pil, E-mail: jpwang@pknu.ac.kr [Department of Metallurgical Engineering, Pukyong National University, Busan 608-739 (Korea, Republic of)

2016-06-15

The oxidation behavior of Fe–77Ni alloy scrap was investigated at an oxygen partial pressure of 0.2 atm and temperatures ranging from 400 °C to 900 °C. The corresponding oxidation rate increased with increasing temperature and obeyed the parabolic rate law, as evidenced by its linear proportionality to the temperature. In addition, surface morphologies, cross-sectional views, compositions, structural properties were examined by scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), and X-ray diffraction (XRD). Diffusion through either the spinel structure or the NiO layer, which were both present in the alloy during oxidation at elevated temperatures, was deemed the rate-limiting step of the reaction. The oxide powder less than 10 μm was obtained from Fe–77Ni alloy scrap was obtained using ball-milling and sieving processes. In fact, 15 h of milling yielded a recovery ratio of 97%. Using hydrogen gas, the oxide powder was successfully reduced to an alloy powder of Ni{sub 3}Fe and reduction rates of ∼97% were achieved after 3 h at 1000 °C. - Highlights: • The oxidation behavior of Fe–77Ni alloy scrap was investigated. • The oxide powder less than 10 μm was obtained from Fe–77Ni alloy scrap. • Using hydrogen gas, the oxide powder was successfully reclaimed. • Reduction rates of ∼97% were achieved after 3 h at 1000 °C.

Ionic interactions in alkali-aluminium tetrafluoride clusters

International Nuclear Information System (INIS)

Akdeniz, Z.; Cicek, Z.; Karaman, A.; Pastore, G.; Tosi, M.P.

1999-08-01

Complex anion structures ((AlF 4 ) - , (AlF 5 ) 2- and (AlF 6 ) 3- ) coexist in liquid mixtures of aluminium trifluoride and alkali fluorides in composition-dependent relative concentrations and are known to interact with the alkali counterions. We present a comparative study of the static and vibrational structures of MAlF 4 molecules (with M = any alkali), with the aim of developing and testing a refined model of the ionic interactions for applications to the Al-M fluoride mixtures. We find that, whereas an edge-bridged coordination is strongly favoured for Li in LiAIF 4 , edge-bridging and face-bridging of the alkali ion become energetically equivalent as one moves from Na to the heavier alkalis. This result is sensitive to the inclusion of alkali polarizability and may be interpreted as implying (for M = K, Rb or Cs) almost free relative rotations of the M + and (AlF 4 ) - partners at temperatures of relevance to experiment. The consistency of such a viewpoint with electron diffraction data on vapours and with Raman spectra on melts is discussed. (author)

Human biomonitoring of aluminium after a single, controlled manual metal arc inert gas welding process of an aluminium-containing worksheet in nonwelders.

Science.gov (United States)

Bertram, Jens; Brand, Peter; Hartmann, Laura; Schettgen, Thomas; Kossack, Veronika; Lenz, Klaus; Purrio, Ellwyn; Reisgen, Uwe; Kraus, Thomas

2015-10-01

Several existing field studies evaluate aluminium welding works but no thoroughly controlled exposure scenario for welding fume has been described yet. This study provides information about the uptake and elimination of aluminium from welding fumes under controlled conditions. In the Aachen Workplace Simulation Laboratory, we are able to generate welding fumes of a defined particle mass concentration. We exposed 12, until then occupationally unexposed participants with aluminium-containing welding fumes of a metal inert gas (MIG) welding process of a total dust mass concentration of 2.5 mg/m(3) for 6 h. Room air filter samples were collected, and the aluminium concentration in air derived. Urine and plasma samples were collected directly before and after the 6-h lasting exposure, as well as after 1 and 7 days. Human biomonitoring methods were used to determine the aluminium content of the samples with high-resolution continuum source atomic absorption spectrometry. Urinary aluminium concentrations showed significant changes after exposure compared to preexposure levels (mean t(1) (0 h) 13.5 µg/L; mean t(2) (6 h) 23.5 µg/L). Plasma results showed the same pattern but pre-post comparison did not reach significance. We were able to detect a significant increase of the internal aluminium burden of a single MIG aluminium welding process in urine, while plasma failed significance. Biphasic elimination kinetic can be observed. The German BAT of 60 µg/g creatinine was not exceeded, and urinary aluminium returned nearly to baseline concentrations after 7 days.

Soil and groundwater contamination with heavy metals at two scrap iron and metal recycling facilities

DEFF Research Database (Denmark)

Jensen, Dorthe Lærke; Holm, P. E.; Christensen, Thomas Højlund

2000-01-01

Field studies were performed at two actual scrap iron and metal recycling facilities in order to evaluate the extent of heavy metal migration into subsoil and groundwater caused by more than 25 years of handling scrap directly on the ground without any measures to prevent leaching. Surface soil...... samples, called `scrap dirt', representing the different activities on the two recycling facilities, all showed very high concentrations of lead (Pb), copper (Cu) and zinc (Zn), high concentrations of cadmium (Cd) , chromium (Cr) and nickel (Ni) and somewhat elevated concentrations of many other metals....... In particular high concentrations were found for Pb at the car-battery salvage locations (13 to 26 g Pb kg±1) and Cu at the cable burning location (22 g Cu kg±1) at one site. The migration of metals below the surface in general (except at the car-battery salvage locations) was very limited even after...

REMOVING ZINC FROM GALVANIZED STEEL SCRAP TO FEASIBLE THE BOF SLUDGE RECYCLING

Directory of Open Access Journals (Sweden)

Mônica Marques Caetano de Lima

2013-06-01

Full Text Available Galvanized steel scraps generated at Usiminas Ipatinga are recycled in BOF converters. Although they are noble products, they contain a significant quantity of zinc that escapes from the bath due to its high vapor pressure and is captured by the gas control system, appearing in BOF sludge. As BOF sludge contains high iron content, it could be recycled to the process, but due to its zinc content, it is disposed in landfills. For this reason, this study aimed to treat these scraps to remove zinc layer using a thermal treatment process. The samples were fed to a rotative furnace in an inert ambient. It was tested the hot dip galvanized and eletrogalvanized scraps, varying the zinc coating weight between 20g/m2 and 150g/m2, temperature between 700°C and 900°C and time between 3 minutes and 10 minutes. Considering these conditions, it is verified that more than 70% of the zinc layer is removed at 700°C, in 10 minutes. Dust captured is about 60% of metallic zinc and 40% as zinc oxide. Based on these results, the recycling of BOF sludge can be feasible to the ironmaking process.

Optimization of fuel recovery through the stepwise co-pyrolysis of palm shell and scrap tire

International Nuclear Information System (INIS)

Abnisa, Faisal; Wan Daud, Wan Mohd Ashri

2015-01-01

Highlights: • The co-pyrolysis of palm shell and scrap tire was studied. • The effect of stepwise co-pyrolysis temperature was investigated. • Co-pyrolysis successfully improved the quantity and quality of product yields. • Stepwise co-pyrolysis slightly increased oil and gas, and decreased char. • The co-pyrolysis of 50% biomass and 50% scrap tire is recommended. - Abstract: This study optimized the use of biomass waste to generate fuel through co-pyrolysis. In this paper, the effects of stepwise co-pyrolysis temperature and different ratios between palm shells and scrap tires in feedstock were studied to observe any improvements in the quantity and quality of the liquid yield and its byproduct. The ratio of palm shells and scrap tires varied at 100:0, 75:25, 50:50, 25:75, and 0:100. The experiment was conducted in a fixed-bed reactor. The study was divided into two scenarios. The first scenario was performed at the optimum temperature of 500 °C with a reaction time of 60 min. In the second scenario, the temperature was set at 500 °C for 60 min before the temperature was increased to 800 °C with a high heating rate. After the temperature reached 800 °C, the condition was maintained for approximately 45 min. Results showed that an increase in the liquid and gas yields was achieved when the temperature increased after optimum conditions. Increased yield was also obtained when the proportion of scrap tire was increased in the feedstock. Several other important findings are discussed in this paper, including the phases of pyrolysis oil, features of the liquid product, and characteristics of the byproducts. All products from both scenarios were analyzed by various methods to understand their fuel characteristics

Multiply-negatively charged aluminium clusters and fullerenes

Energy Technology Data Exchange (ETDEWEB)

Walsh, Noelle

2008-07-15

Multiply negatively charged aluminium clusters and fullerenes were generated in a Penning trap using the 'electron-bath' technique. Aluminium monoanions were generated using a laser vaporisation source. After this, two-, three- and four-times negatively charged aluminium clusters were generated for the first time. This research marks the first observation of tetra-anionic metal clusters in the gas phase. Additionally, doubly-negatively charged fullerenes were generated. The smallest fullerene dianion observed contained 70 atoms. (orig.)

Bioleaching of metals from electronic scrap by moderately thermophilic acidophilic bacteria

NARCIS (Netherlands)

Ilyas, Sadia; Anwar, Munir A.; Niazi, Shahida B.; Ghauri, M. Afzal

The present work was aimed at studying the bioleachability of metals from electronic scrap by the selected moderately thermophilic strains of acidophilic chemolithotrophic and acidophilic heterotrophic bacteria. These included Sulfobacillus thermosulfidooxidans and an unidentified acidophilic

Irradiation of aluminium alloy materials with electron beam

International Nuclear Information System (INIS)

Konno, Osamu; Masumoto, Kazuyoshi

1982-01-01

It is a theme with a room for discussion to employ the stainless steel composed of longer half-life materials for the vacuum system of accelerators, from the viewpoint of radiation exposure. Therefore, it is desirable to use aluminium of shorter half-life in place of stainless steel. As a result of investigation on the above theme in the 1.2 GeV electron linac project in Tohoku University, it has been concluded that aluminium alloy vacuum chambers can reduce exposure dose by about one or two figures as compared with stainless steel ones. Of course, aluminium alloy contains trace amounts of Mg, Si, Ti, Cr, Mn, Fe, Zn, Cu and others. Therefore, four kinds of aluminium alloy considered to be usable have been examined for induced radioactivity by electron beam irradiation. Stainless steel SUS 304 has been also irradiated for comparison. Radiation energy has been 30 MeV and 200 MeV. When stainless steel and aluminium alloy were compared, aluminium alloy was very effective for reducing surface dose in low energy irradiation. In 200 MeV irradiation, the dose ratio of aluminium alloy to stainless steel became 1/30 to 1/100 after one week, though the dose difference between these two materials became smaller in 100 days or more after irradiation. If practical inspection and repair are implemented during the period from a few days to one week after shutdown, the aluminium alloy is preferable for exposure dose reduction even in high energy irradiation. (Wakatsuki, Y.)

Introduction. Aluminium production on electrolytic cells with calcined anodes

International Nuclear Information System (INIS)

Galushkin, N.V.

1995-01-01

This chapter presents the monograph content, which includes the description of physicochemical processes in aluminium electrolytic cells, and mechanism of electrolytic aluminium obtaining. The short description of aluminium electrolytic cells construction is presented in this book as well.

Recycling melting process of the zirconium alloy chips

Energy Technology Data Exchange (ETDEWEB)

Reis, Luis A.M. dos; Mucsi, Cristiano S.; Tavares, Luiz A.P.; Alencar, Maicon C.; Gomes, Maurilio P.; Barbosa, Luzinete P.; Rossi, Jesualdo L., E-mail: luisreis.09@gmail.com, E-mail: csmucsi@gmail.com [Instituto de Pesquisas Energéticas e Nucleares (IPEN/CNEN-SP), São Paulo, SP (Brazil)

2017-07-01

Pressurized water reactors (PWR) commonly use {sup 235}U enriched uranium dioxide pellets as a nuclear fuel, these are assembled and stacked in zirconium alloy tubes and end caps (M5, Zirlo, Zircaloy). During the machining of these components large amounts of chips are generated which are contaminated with cutting fluid. Its storage presents safety and environmental risks due to its pyrophoric and reactive nature. Recycling industry shown interest in its recycling due to its strategic importance. This paper presents a study on the recycling process and the results aiming the efficiency in the cleaning process; the quality control; the obtaining of the pressed electrodes and finally the melting in a Vacuum Arc Remelting furnace (VAR). The recycling process begins with magnetic separation of possible ferrous alloys chips contaminant, the washing of the cutting fluid that is soluble in water, washing with an industrial degreaser, followed by a rinse with continuous flow of water under high pressure and drying with hot air. The first evaluation of the process was done by an Energy Dispersive X-rays Fluorescence Spectrometry (EDXRFS) showed the presence of 10 wt. % to 17 wt. % of impurities due the mixing with stainless steel machining chips. The chips were then pressed in a custom-made matrix of square section (40 x 40 mm - 500 mm in length), resulting in electrodes with 20% of apparent density of the original alloy. The electrode was then melted in a laboratory scale VAR furnace at the CCTM-IPEN, producing a massive ingot with 0.8 kg. It was observed that the samples obtained from Indústrias Nucleares do Brasil (INB) are supposed to be secondary scrap and it is suggested careful separation in the generation of this material. The melting of the chips is possible and feasible in a VAR furnace which reduces the storage volume by up to 40 times of this material, however, it is necessary to correct the composition of the alloy for the melting of these ingots. (author)

Recycling melting process of the zirconium alloy chips

International Nuclear Information System (INIS)

Reis, Luis A.M. dos; Mucsi, Cristiano S.; Tavares, Luiz A.P.; Alencar, Maicon C.; Gomes, Maurilio P.; Barbosa, Luzinete P.; Rossi, Jesualdo L.

2017-01-01

Pressurized water reactors (PWR) commonly use 235 U enriched uranium dioxide pellets as a nuclear fuel, these are assembled and stacked in zirconium alloy tubes and end caps (M5, Zirlo, Zircaloy). During the machining of these components large amounts of chips are generated which are contaminated with cutting fluid. Its storage presents safety and environmental risks due to its pyrophoric and reactive nature. Recycling industry shown interest in its recycling due to its strategic importance. This paper presents a study on the recycling process and the results aiming the efficiency in the cleaning process; the quality control; the obtaining of the pressed electrodes and finally the melting in a Vacuum Arc Remelting furnace (VAR). The recycling process begins with magnetic separation of possible ferrous alloys chips contaminant, the washing of the cutting fluid that is soluble in water, washing with an industrial degreaser, followed by a rinse with continuous flow of water under high pressure and drying with hot air. The first evaluation of the process was done by an Energy Dispersive X-rays Fluorescence Spectrometry (EDXRFS) showed the presence of 10 wt. % to 17 wt. % of impurities due the mixing with stainless steel machining chips. The chips were then pressed in a custom-made matrix of square section (40 x 40 mm - 500 mm in length), resulting in electrodes with 20% of apparent density of the original alloy. The electrode was then melted in a laboratory scale VAR furnace at the CCTM-IPEN, producing a massive ingot with 0.8 kg. It was observed that the samples obtained from Indústrias Nucleares do Brasil (INB) are supposed to be secondary scrap and it is suggested careful separation in the generation of this material. The melting of the chips is possible and feasible in a VAR furnace which reduces the storage volume by up to 40 times of this material, however, it is necessary to correct the composition of the alloy for the melting of these ingots. (author)

Aluminium allergy and granulomas induced by vaccinations for children

DEFF Research Database (Denmark)

Andersen, Rosa Marie O; Zachariae, Claus; Johansen, Jeanne Duus

2014-01-01

Vaccination with aluminium-adsorbed vaccines can induce aluminium allergy with persistent itching subcutaneous nodules at the injection site - vaccination granulomas. In this article we give an overview of childhood aluminium-adsorbed vaccines available in Denmark. Through literature studies we...

Synthesis and properties of bimetallic aluminium alkoxides

International Nuclear Information System (INIS)

Vyshinskaya, K.I.; Vasil'ev, G.A.; Vishnyakova, T.A.

1997-01-01

A single stage method of aluminium bimetallic alkoxide synthesis, which consists in activated aluminium reaction with metal salts in the relevant alcohols, has been developed. Properties of the compounds prepared are described

Investigation process of alcoholysis of hydride aluminium-adobe

International Nuclear Information System (INIS)

Numanov, M.I.; Normatov, I.Sh.; Mirsaidov, U.M.

2001-01-01

Considering of that process of acid treatment of aluminium-adobe hydride realizes in the ethyl alcohol media it was necessary study the process of alcoholysis of AlH 3 and aluminium additives. In the end of article authors became to conclusion that deficiency of spontaneous alcoholysis of AlH 3 in adobe caused by protective action of fiber; solvate ability of LiCl and alkoxy aluminium hydride of lithium-LiCl·CO 2 H 5 OH, Li Al(OC 2 H 5 ) 4 ·nC 2 H 5 OH decreasing the expectancy of responding of alcohol with aluminium hydride

29 CFR 570.63 - Occupations involved in the operation of paper-products machines, scrap paper balers, and paper...

Science.gov (United States)

2010-07-01

... 29 Labor 3 2010-07-01 2010-07-01 false Occupations involved in the operation of paper-products machines, scrap paper balers, and paper box compactors (Order 12). 570.63 Section 570.63 Labor Regulations... involved in the operation of paper-products machines, scrap paper balers, and paper box compactors (Order...

Lithium Carbonate Recovery from Cathode Scrap of Spent Lithium-Ion Battery: A Closed-Loop Process.

Science.gov (United States)

Gao, Wenfang; Zhang, Xihua; Zheng, Xiaohong; Lin, Xiao; Cao, Hongbin; Zhang, Yi; Sun, Zhi

2017-02-07

A closed-loop process to recover lithium carbonate from cathode scrap of lithium-ion battery (LIB) is developed. Lithium could be selectively leached into solution using formic acid while aluminum remained as the metallic form, and most of the other metals from the cathode scrap could be precipitated out. This phenomenon clearly demonstrates that formic acid can be used for lithium recovery from cathode scrap, as both leaching and separation reagent. By investigating the effects of different parameters including temperature, formic acid concentration, H 2 O 2 amount, and solid to liquid ratio, the leaching rate of Li can reach 99.93% with minor Al loss into the solution. Subsequently, the leaching kinetics was evaluated and the controlling step as well as the apparent activation energy could be determined. After further separation of the remaining Ni, Co, and Mn from the leachate, Li 2 CO 3 with the purity of 99.90% could be obtained. The final solution after lithium carbonate extraction can be further processed for sodium formate preparation, and Ni, Co, and Mn precipitates are ready for precursor preparation for cathode materials. As a result, the global recovery rates of Al, Li, Ni, Co, and Mn in this process were found to be 95.46%, 98.22%, 99.96%, 99.96%, and 99.95% respectively, achieving effective resources recycling from cathode scrap of spent LIB.

KS R41B. A high performance steel-aluminium composite material; KS R41B. Ein Stahl-Aluminium-Verbundwerkstoff fuer hohe Belastungen

Energy Technology Data Exchange (ETDEWEB)

Deicke, K. [KS Gleitlager GmbH (Germany). Bereich Metall; Matucha, H.; Schubert, W. [KS Gleitlager GmbH, St. Leon-Rot (Germany); Steffens, T. [KS Gleitlager GmbH, Neckarsulm (Germany)

2002-08-01

Aluminium-tin alloys have been well-known for a long time and have proved to be suitable bearing materials for crankshaft bearings for many years. The known alloy AlZn4,5SiCuPb is one of the aluminium materials capable of sustaining the highest mechanical loads. In order to achieve optimum sliding properties, it would be necessary to increase the share of the soft lead phase in the alloy. This article by KS Gleitlager GmbH shows a reasonably priced manufacturing technology for high-performance aluminium-zinc-silicon-copper alloys. (orig.) [German] Die Aluminium-Zinn-Lagerlegierungen sind seit langem bekannt und haben sich seit Jahren als Lagerwerkstoff fuer Kurbelwellenlager bewaehrt. Die Legierung AlZn4,5SiCuPb gehoert zu den mechanisch am hoechsten belastbaren Aluminium-Werkstoffen. Um optimale Gleiteigenschaften zu erzielen, muesste in der Legierung der Anteil des weichen Bleis noch weiter erhoeht werden. Dieser Beitrag der KS Gleitlager GmbH zeigt eine kostenguenstige Herstelltechnologie fuer hochbelastbare Aluminium-Zink-Silizium-Kupfer-Legierungen. (orig.)

Energy Absorption of Monolithic and Fibre Reinforced Aluminium Cylinders

NARCIS (Netherlands)

De Kanter, J.L.C.G.

2006-01-01

Summary accompanying the thesis: Energy Absorption of Monolithic and Fibre Reinforced Aluminium Cylinders by Jens de Kanter This thesis presents the investigation of the crush behaviour of both monolithic aluminium cylinders and externally fibre reinforced aluminium cylinders. The research is based

Corrosion of aluminium in copper-aluminium couples under a marine environment: Influence of polyaniline deposited onto copper

International Nuclear Information System (INIS)

Vera, Rosa; Verdugo, Patricia; Orellana, Marco; Munoz, Eduardo

2010-01-01

Research highlights: → The presence of Polyaniline in the Al-Cu system produces a decrease in the oxygen reduction reaction. → In the marine enviroment, aluminium in Al-Cu couples, suffers pitting and exfoliation. → The aluminium deterioration increases with chloride and enviromental sulphur dioxide presence, mainly when it is united to bare copper. - Abstract: In this study, we examined how aluminium corrosion in Al-Cu/PANI galvanic couples in a marine environment is influenced by deposition of polyaniline (PANI) on copper. Polarization curves and immersion assays in 0.1 M NaCl were performed. The morphologies of etched Al and corrosion products were observed by SEM, and the Al ions in solution were quantified by atomic absorption spectroscopy. A reduction in aluminium damage due to galvanic corrosion was observed as a result of decreased effective area for the oxygen reduction reaction on Cu/PANI electrode. Furthermore, an electrochemical reduction of PANI from leucoemeraldine to emeraldine base is proposed.

Aluminium hydroxide-the carrier for catalysts coating

International Nuclear Information System (INIS)

Normatov, I.Sh.; Mirsaidov, U.M.

2003-01-01

At present time several methods of receiving aluminium hydroxide are exist. But all they differ by much staging of process connected with preliminary receiving of intermediate compounds, with application of expensive metallic aluminium

Effects of aluminium surface morphology and chemical modification on wettability

DEFF Research Database (Denmark)

Rahimi, Maral; Fojan, Peter; Gurevich, Leonid

2014-01-01

-life aluminium surfaces of different morphology: unpolished aluminium, polished aluminium, and aluminium foil, were subjected to surface modification procedures which involved the formation of a layer of hydrophilic hyperbranched polyethyleneglycol via in situ polymerization, molecular vapour deposition...... of a monolayer of fluorinated silane, and a combination of those. The effect of these surface modification techniques on roughness and wettability of the aluminium surfaces was elucidated by ellipsometry, contact angle measurements and atomic force microscopy. We demonstrated that by employing different types...

Synthesis of Al-5Ti-1B Refiner by Melt Reaction Method

Directory of Open Access Journals (Sweden)

LI He

2017-02-01

Full Text Available Al-5Ti-1B refiner was successfully prepared by melt reaction method. Through the thermodynamics calculation, the initial reaction temperature was determined. The influence of reaction temperature on microstructure and absorption rate of the alloy was investigated. The phase and microstructure of the alloy were observed by X-ray diffraction, scanning electron microscope and energy dispersive spectrometer. The Al-5Ti-1B refiner was extruded at high temperature to wire with the diameter of 9.5mm, and then the refinement experiment was carried out on pure aluminium. The results indicate that the refiner consists of TiB2, TiAl3 and α-Al, and the microstructure prepared at 850℃ is the optimum and the absorption rate of Ti and B matches the best. The TiAl3 and TiB2 phases distribute homogeneously in the matrix after extrusion. When adding 0.2%(mass fraction of Al-5Ti-1B refiner, the grain size of pure aluminium reduces from 3.99mm to 0.45mm.

Parametric optimisation of heat treated recycling aluminium (AA6061) by response surface methodology

Science.gov (United States)

Ahmad, A.; Lajis, M. A.; Yusuf, N. K.; Shamsudin, S.; Zhong, Z. W.

2017-09-01

Alternating typical primary aluminium production with recycling route should benefit various parties, including the environment since the need of high cost and massive energy consumption will be ruled out. At present, hot extrusion is preferred as the effective solid-state recycling process compared to the typical method of melting the swarf at high temperature. However, the ideal properties of extruded product can only be achieved through a controlled process used to alter the microstructure to impart properties which benefit the working life of a component, which also known as heat treatment process. To that extent, this work ought to investigate the effect of extrusion temperature and ageing time on the hardness of the recycled aluminium chips. By employing Analysis of Variance (ANOVA) for full factorial design with centre point, a total of 11 runs were carried out randomly. Three dissimilar extrusion temperatures were used to obtain gear-shape billet. Extruded billets were cut and ground before entering the treatment phase at three different ageing times. Ageing time was found as the influential factor to affect the material hardness, rather than the extrusion temperature. Sufficient ageing time allows the impurity atoms to interfere the dislocation phenomena and yield great hardness. Yet, the extrusion temperatures still act to assist the bonding activities via interparticle diffusion transport matter.

Incident involving radioactive material in steel scrap

International Nuclear Information System (INIS)

Drabova, D.; Matzner, J.; Prouza, Z.

1998-01-01

In early March of 1996, a wagon with steel scrap heading from the Czech Republic to Italy was returned as a strongly contaminated material. Based on the integral dose (dose rate 650 mGy/h in front of the wagon) and spectrometric measurement and evaluation, it was concluded that an unshielded cobalt-60 source (1.6 TBq) was present. The history of the event (notification, assessment, intervention planning, intervention) is highlighted and the lesson learned from the incident is discussed. (P.A.)

Aluminium removal from water after defluoridation with the electrocoagulation process.

Science.gov (United States)

Sinha, Richa; Mathur, Sanjay; Brighu, Urmila

2015-01-01

Fluoride is the most electronegative element and has a strong affinity for aluminium. Owing to this fact, most of the techniques used for fluoride removal utilized aluminium compounds, which results in high concentrations of aluminium in treated water. In the present paper, a new approach is presented to meet the WHO guideline for residual aluminium concentration as 0.2 mg/L. In the present work, the electrocoagulation (EC) process was used for fluoride removal. It was found that aluminium content in water increases with an increase in the energy input. Therefore, experiments were optimized for a minimum energy input to achieve the target value (0.7 mg/L) of fluoride in resultant water. These optimized sets were used for further investigations of aluminium control. The experimental investigations revealed that use of bentonite clay as coagulant in clariflocculation brings down the aluminium concentration of water below the WHO guideline. Bentonite dose of 2 g/L was found to be the best for efficient removal of aluminium.

Irradiation effects in magnesium and aluminium alloys

International Nuclear Information System (INIS)

Sturcken, E.F.

1979-01-01

Effects of neutron irradiation on microstructure, mechanical properties and swelling of several magnesium and aluminium alloys were studied. The neutron fluences of 2-3 X 10 22 n/cm 2 , >0.2 MeV produced displacement doses of 20 to 45 displacements per atom (dpa). Ductility of the magnesium alloys was severely reduced by irradiation induced recrystallization and precipitation of various forms. Precipitation of transmuted silicon occurred in the aluminium alloys. However, the effect on ductility was much less than for the magnesium alloys. The magnesium and aluminium alloys had excellent resistance to swelling: The best magnesium alloy was Mg/3.0 wt% Al/0.19 wt% Ca; its density decreased by only 0.13%. The best aluminium alloy was 6063, with a density decrease of 0.22%. (Auth.)

Steam Initiated Surface Modification of Aluminium Alloys

DEFF Research Database (Denmark)

Din, Rameez Ud

The extensive demand of aluminium alloys in various industries such as in transportationis mainly due to the high strength to weight ratio, which could be translated into fuel economy and efficiency. Corrosion protection of aluminium alloys is an important aspect for all applications which includes...... the use of aluminium alloys in the painted form requiring a conversion coating to improve the adhesion. Chromate based conversion coating processes are extremely good for these purposes, however the carcinogenic and toxic nature of hexavalent chromium led to the search for more benign and eco......, crystalline nano-particles, role of steam-based treatment on adhesion of industrially applied powder coating, and investigations of a failed painted aluminium window profile due to defects in the extruded profile. Chapters 13 and 14 describe the overall discussion, conclusions and future work based...

Deformation features of aluminium in tensile tests

International Nuclear Information System (INIS)

Quadros, N.F. de.

1984-01-01

It is presented a method to analyse stress-strain curves. Plastic and elastic strains were studied. The strains were done by tensile tests in four types of materials: highly pure aluminium, pure aluminium, commercially pure aluminium and aluminium - uranium. The chemical compositions were obtained by spectroscopy analysis and neutron activation analysis. Tensile tests were carried out at three strain rates, at room temperature, 100,200, 300 and 400 0 C, with knives extensometer and strain-gages to studied the elastic strain region. A multiple spring model based on two springs model to analyse elastic strain caused by tests without extensometers, taking in account moduli of elasticity and, an interactive analysis system with graphic capability were developed. It was suggested a qualitative model to explain the quantized multielasticity of Bell. (M.C.K.) [pt

Evaluation of copper for divider subassembly in MCO Mark IA and Mark IV scrap fuel baskets

International Nuclear Information System (INIS)

Graves, C.E.

1997-01-01

The K Basin Spent Nuclear Fuel (SNF) Project Multi-Canister Overpack (MCO) subprojection eludes the design and fabrication of a canister that will be used to confine, contain, and maintain fuel in a critically safe array to enable its removal from the K Basins, vacuum drying, transport, staging, hot conditioning, and interim storage (Goldinann 1997). Each MCO consists of a shell, shield plug, fuel baskets (Mark IA or Mark IV), and other incidental equipment. The Mark IA intact and scrap fuel baskets are a safety class item for criticality control and components necessary for criticality control will be constructed from 304L stainless steel. It is proposed that a copper divider subassembly be used in both Mark IA and Mark IV scrap baskets to increase the safety basis margin during cold vacuum drying. The use of copper would increase the heat conducted away from hot areas in the baskets out to the wall of the MCO by both radiative and conductive heat transfer means. Thus copper subassembly will likely be a safety significant component of the scrap fuel baskets. This report examines the structural, cost and corrosion consequences associated with using a copper subassembly in the stainless steel MCO scrap fuel baskets

Pyrolysis of a waste from the grinding of scrap tyres.

Science.gov (United States)

Fernández, A M; Barriocanal, C; Alvarez, R

2012-02-15

The fibres that are used to reinforce tyres can be recovered as a waste in the process of grinding of scrap tyres. In this paper beneficiation through pyrolysis is studied since the fibres are made up of polymers with a small amount of rubber because the latter is difficult to separate. The experiments were performed at three temperatures (400, 550 and 900°C) in a horizontal oven. The three products - gas, oil and char - obtained from the pyrolysis were investigated. The composition of the gas was analyzed by means of gas chromatography. The oil was studied by gas chromatography and infrared spectroscopy. The char porous structure was determined by N(2) adsorption. In addition, the topography of the chars was studied by means of scanning electron microscopy (SEM). The products resulting from the pyrolysis of the fibres were compared with those obtained from scrap rubber. Copyright © 2011 Elsevier B.V. All rights reserved.

Dielectric aluminium phosphate thin films. Couches minces dielectriques de phosphate d'aluminium

Energy Technology Data Exchange (ETDEWEB)

Daviero, S. (Lab. Physicochimie des Materiaux Solides, 34 - Montpellier (France)); Avinens, C. (Lab. Physicochimie des Materiaux Solides, 34 - Montpellier (France)); Ibanez, A. (Lab. Physicochimie des Materiaux Solides, 34 - Montpellier (France)); Giuntini, J.C. (Lab. Physicochimie des Materiaux Solides, 34 -Montpellier (France)); Philippot, E. (Lab. Physicochimie des Materiaux Solides, 34 - Montpellier (France))

1993-04-01

Aluminium phosphate thin films on silicium substrate have been carried out from tributylphosphate and aluminium acetylacetonate precursors in solution through the ''pyrosol'' process. It can be observed a large range of chemical analysis in terms of experimental conditions. These thin films have been characterized by X-ray diffraction and infrared spectrometry. Their electrical characteristics, defined from direct current and alternative current measurements, are quite different to those of the crystallized phosphate and can be explained by P-O and Al-O ''dangling bond'' existence. (orig.).

An assessment on the recycling opportunities of wastes emanating from scrap metal processing in Mauritius

Energy Technology Data Exchange (ETDEWEB)

Mauthoor, Sumayya, E-mail: sumayya.mauthoor@umail.uom.ac.mu [Department of Chemical and Environmental Engineering, University of Mauritius, Réduit (Mauritius); Mohee, Romeela [Professor of Chemical and Environmental Engineering, National Research Chair in Solid Waste Management, Mauritius Research Council (Mauritius); Kowlesser, Prakash [Solid Waste/Beach Management Unit, Ministry of Local Government and Outer Islands (Mauritius)

2014-10-15

Highlights: • Scrap metal processing wastes. • Areas of applications for slag, electric arc furnace dust, mill scale and wastewater sludge. • Waste generation factor of 349.3 kg per ton of steel produced. • Waste management model. - Abstract: This paper presents an assessment on the wastes namely slag, dust, mill scale and sludge resulting from scrap metal processing. The aim of this study is to demonstrate that there are various ways via which scrap metal processing wastes can be reused or recycled in other applications instead of simply diverting them to the landfill. These wastes are briefly described and an overview on the different areas of applications is presented. Based on the results obtained, the waste generation factor developed was 349.3 kg per ton of steel produced and it was reported that slag represents 72% of the total wastes emanating from the iron and steel industry in Mauritius. Finally the suitability of the different treatment and valorisation options in the context of Mauritius is examined.

Rapidly solidified aluminium for optical applications

NARCIS (Netherlands)

Gubbels, G.P.H.; Venrooy, B.W.H. van; Bosch, A.J.; Senden, R.

2008-01-01

This paper present the results of a diamond turning study of a rapidly solidified aluminium 6061 alloy grade, known as RSA6061. It is shown that this small grain material can be diamond turned to smaller roughness values than standard AA6061 aluminium grades. Also, the results are nearly as good as

Phase equilibrium of the system Ag-Fe-Nd, and Nd extraction from magnet scraps using molten silver

International Nuclear Information System (INIS)

Takeda, O.; Okabe, T.H.; Umetsu, Y.

2004-01-01

To develop a new recycling process, we examined the direct extraction of neodymium (Nd) metal from Nd-Fe-B magnet scraps using molten silver (Ag) as an extraction medium. Prior to the extraction experiment, the phase equilibrium of the system Ag-Fe-Nd was investigated to estimate the theoretical extraction limit. It was observed that the Fe/Nd 2 Fe 17 mixture equilibrates with the molten Ag-Nd alloy containing 50-52 mol% Nd (57-59 mass% Nd) at 1363 K. The experimental results were in good agreement with the thermodynamic calculation based on literature values. By reacting Nd-Fe-B magnet scraps with molten silver at 1273 K, more than 90% of the neodymium in the scrap was extracted, and an Ag-Nd alloy containing 40-50 mass% Nd was obtained. The neodymium in the Ag-Nd alloy was separated from silver as Nd 2 O 3 by oxidizing the obtained alloy in air. Although the wettability of Nd 2 O 3 with molten silver caused some difficulties in the separation of neodymium from silver, molten silver is shown to be an effective medium for neodymium extraction from magnet scrap

Leaching behaviour of different scrap materials at recovery and recycling companies: full-, pilot- and lab-scale investigation.

Science.gov (United States)

Blondeel, E; Chys, M; Depuydt, V; Folens, K; Du Laing, G; Verliefde, A; Van Hulle, S W H

2014-12-01

Scrap material recovery and recycling companies are confronted with waste water that has a highly fluctuating flow rate and composition. Common pollutants, such as COD, nutrients and suspended solids, potentially toxic metals, polyaromatic hydrocarbons and poly chlorinated biphenyls can exceed the discharge limits. An analysis of the leaching behaviour of different scrap materials and scrap yard sweepings was performed at full-scale, pilot-scale and lab-scale in order to find possible preventive solutions for this waste water problem. The results of these leaching tests (with concentrations that frequently exceeded the Flemish discharge limits) showed the importance of regular sweeping campaigns at the company, leak proof or covered storage of specific scrap materials and oil/water separation on particular leachates. The particulate versus dissolved fraction was also studied for the pollutants. For example, up to 98% of the polyaromatic hydrocarbons, poly chlorinated biphenyls and some metals were in the particulate form. This confirms the (potential) applicability of sedimentation and filtration techniques for the treatment of the majority of the leachates, and as such the rainwater run-off as a whole. Copyright © 2014 Elsevier Ltd. All rights reserved.

[Determination of aluminium in flour foods with photometric method].

Science.gov (United States)

Ma, Lan; Zhao, Xin; Zhou, Shuang; Yang, Dajin

2012-05-01

To establish a determination method for aluminium in flour foods with photometric method. After samples being treated with microwave digestion and wet digestion, aluminium in staple flour foods was determined by photometric method. There was a good linearity of the result in the range of 0.25 - 5.0 microg/ml aluminium, r = 0.9998; limit of detection (LOD) : 2.3 ng/ml; limit of quantitation (LOQ) : 7 ng/ml. This method of determining aluminium in flour foods is simple, rapid and reliable.

Application of the UNECE Recommendations on Monitoring and Response Procedures for Radioactive Scrap Metal: From Theory to Practice

Energy Technology Data Exchange (ETDEWEB)

Magold, M.; Mansourian-Stephenson, S., E-mail: stephanie.mansourian-stephenson@unece.org [United Nations Economic Council for Europe, Geneva (Switzerland)

2011-07-15

The work of the United Nations Economic Commission for Europe (UNECE) in addressing the issue of radioactive material appearing inadvertently in scrap metal is summarized. After hosting several meetings of national and international representatives of the scrap metal industry and radiation protection experts, the UNECE issued recommendations in 2006 on Monitoring and Response Procedures for Radioactive Scrap Metal. Since then, the UNECE has been exploring, with its Member States, the extent to which the Recommendations have been utilized - by means of a questionnaire. In this paper the results of the questionnaire are presented and, on the basis of the results of the questionnaire, conclusions are drawn and recommendations made for international action in this field for the future. (author)

Comparison of reactivity to a metallic disc and 2% aluminium salt in 366 children, and reproducibility over time for 241 young adults with childhood vaccine-related aluminium contact allergy.

Science.gov (United States)

Gente Lidholm, Anette; Inerot, Annica; Gillstedt, Martin; Bergfors, Elisabet; Trollfors, Birger

2018-07-01

An aluminium hydroxide-adsorbed pertussis toxoid vaccine was studied in 76 000 children in the 1990s in Gothenburg, Sweden. Long-lasting itchy subcutaneous nodules at the vaccination site were seen in 745 participants. Of 495 children with itchy nodules who were patch tested for aluminium allergy, 377 were positive. In 2007-2008, 241 of the positive children were retested. Only in one third were earlier positive results reproduced. To further describe patch test reactions to different aluminium compounds in children with vaccine-induced aluminium allergy. Positive patch test results for metallic aluminium (empty Finn Chamber) and aluminium chloride hexahydrate 2% petrolatum (pet.) were analysed in 366 children with vaccine-induced persistent itching nodules tested in 1998-2002. Of those, 241 were tested a second time (2007-2008), and the patch test results of the two aluminium preparations were analysed. Patch testing with aluminium chloride hexahydrate 2% pet. is a more sensitive way to diagnose aluminium contact allergy than patch testing with metallic aluminium. A general decrease in the strength of reactions to both aluminium preparations in 241 children tested twice was observed. Aluminium contact allergy can be diagnosed by patch testing without using metallic aluminium. © 2018 John Wiley & Sons A/S. Published by John Wiley & Sons Ltd.

Decontamination of metals by melt refining/slagging. An annotated bibliography: Update on stainless steel and steel

Energy Technology Data Exchange (ETDEWEB)

Worchester, S.A.; Twidwell, L.G.; Paolini, D.J.; Weldon, T.A. [Montana Tech of the Univ., of Montana (United States); Mizia, R.E. [Lockheed Idaho Technologies Co., Idaho Falls, ID (United States)

1995-01-01

The following presentation is an update to a previous annotation, i.e., WINCO-1138. The literature search and annotated review covers all metals used in the nuclear industries but the emphasis of this update is directed toward work performed on mild steels. As the number of nuclear installations undergoing decontamination and decommissioning (D&D) increases, current radioactive waste storage space is consumed and establishment of new waste storage areas becomes increasingly difficult, the problem of handling and storing radioactive scrap metal (RSM) gains increasing importance in the DOE Environmental Restoration and Waste Management Program. To alleviate present and future waste problems, Lockheed Idaho Technologies Co (LITCO) is managing a program for the recycling of RSM for beneficial use within the DOE complex. As part of that effort, Montana Tech has been awarded a contract to help optimize melting and refining technology for the recycling of stainless steel RSM. The scope of the Montana Tech program includes a literature survey, a decontaminating slag design study, small wide melting studies to determine optimum slag compositions for removal of radioactive contaminant surrogates, analysis of preferred melting techniques, and coordination of large scale melting demonstrations (100--2,000 lbs) to be conducted at selected facilities. The program will support recycling and decontaminating stainless steel RSM for use in waste canisters for Idaho Waste Immobilization Facility densified high level waste and Pit 9/RWMC boxes. This report is the result of the literature search conducted to establish a basis for experimental melt/slag program development. The program plan will be jointly developed by Montana Tech and LITCO.

Radiation accident at Mayapuri scrap market, Delhi, 2010

International Nuclear Information System (INIS)

Dey, A. B.; Mohanan, S.; Damodaran, D.; Soneja, M.; Jain, N.; Mohan, A.; Vikram, N. K.; Sood, R.

2012-01-01

This article reports the accidental public radiation exposure in a scrap market in Delhi (India)), on March 2010. The source, a gamma unit containing Cobalt-60 pencils, was improperly disposed of by a research institution in violation of national regulations for radiation protection and safety of radioactive sources. The unit was sold off to unsuspecting scrap dealers who dismantled the equipment. This event subsequently caused the most severe radiation accident reported in India to date, resulting in seven radiation injuries and one death. The clinical course of five of the patients treated at the All India Inst. of Medical Sciences hospital, New Delhi, is summarised in this report. All five patients suffered from the haematological form of the acute radiation syndrome and local cutaneous radiation injury as well. While four patients exposed to doses between 0.6 and 2.8 Gy survived with intensive or supportive treatment, the patient with the highest exposure of 3.1 Gy died due to acute respiratory distress syndrome and multi-organ failure on Day 16 after hospitalisation. The incident highlights the current gaps in the knowledge, infrastructure and legislation in handling radioactive materials. Medical institutions need to formulate individualised triage and management guidelines to immediately respond to future public radiological accidents. (authors)

Recycling of rare earths from Hg-containing fluorescent lamp scraps by solid state chlorination

International Nuclear Information System (INIS)

Lorenz, Tom; Froehlich, Peter; Bertau, Martin; Golon, Katja

2015-01-01

Solid state chlorination with NH 4 Cl comprises a method for rare earth recycling apart from pyro- or hydrometallurgical strategies. The examined partially Hg-containing fluorescent lamp scraps are rich in rare earths like La, Ce, Tb and Gd, but especially in Y and Eu. By mixing with NH 4 Cl and heating up to NH 4 Cl decomposition temperature in a sublimation reactor, Y and Eu could be transferred selectively into their respective metal chlorides with high yields. The yield and selectivity depend on temperature and the ratio of NH 4 Cl to fluorescent lamp scraps, which were varied systematically.

Effect of smelt aluminium on mechanical properties of steels

International Nuclear Information System (INIS)

Ryabov, V.R.; Dykhno, I.S.; Deev, G.F.; Karikh, V.V.

1987-01-01

Effect of smelt aluminium on mechanical properties of armco-iron and 12 Kh18N10T steel is studied. It is stated that in smelt aluminium and aluminium alloy contact with armco-iron the sample ductility is decreased. Corrosion effect of smelt alluminium on (18Kh15N5AM3) steel in the form of reinforced wire in aluminium-steel KAS-1A composite material is investigted. It is stated in experiment that during smelt alluminium-steel contact interaction of heterogeneous phases takes place

Study of corrosion in aluminium using neutron radiography technique

International Nuclear Information System (INIS)

Islam, M.N.; Alam, M.K.; Saklayen, M.A.; Ahsan, M.H.; Islam, S.M.A.; Zaman, M.A.

2000-01-01

Neutron radiography technique has been adopted for detection of corrosion in aluminium by filling artificially made holes on aluminium slab with Al(OH) 3 . The contrast between the optical densities of corrosion products and aluminium slab was assessed from the densitometric measurements. Variation of optical density difference with sample thickness has also been studied. The results confirm that approximately 0.039 mm thick corrosion products having diameter 10 mm can easily be detected in 2 cm thick aluminium slab. The linear attenuation coefficient of Al(OH) 3 has been obtained as 0.9447. From the present investigation it is confirmed that film neutron radiography (NR) technique is helpful for investigation of Al(OH) 3 type corrosion product in aluminium. (author)

Caltrans use of scrap tires in asphalt rubber products: a comprehensive review

Directory of Open Access Journals (Sweden)

Haiping Zhou

2014-02-01

Full Text Available The California Department of Transportation (Caltrans has been using scrap tire rubber in asphalt pavements since the 1970s in chip seals and the 1980s in rubberized hot mix asphalt(RHMA. Both the wet (field blend and dry processes were used in early trials. Caltrans has also used rubber modified binders containing both crumb rubber modifier and polymer modifier that could be manufactured at a refinery facility, a terminal blend wet process. Since the beginning of this century, Caltrans increased the use of scrap tire rubber in paving projects and invested considerable resources in developing technically sound, cost effective, and environmentally friendly strategies for using scrap tire rubber in roadway applications. By the end of year 2010, approximately 31%of all hot mix asphalt (HMA placed by Caltrans was rubberized HMA, roughly 1.2 million tons. Caltrans efforts in using asphalt rubber products were also demonstrated in its research and technology development. These included the construction of two full-scale field experiments, five warranty projects, and an accelerated pavement study using a heavy vehicle simulator. Additionally, terminal blend asphalt rubber and rubberized warm mix asphalts began to be experimented on trial basis. This paper provides a comprehensive review of Caltrans experience over four decades with asphalt rubber products. Current practices and future outlook are also discussed.

The Spanish system for the radiological surveillance and control of scrap and the products resulting from its processing

International Nuclear Information System (INIS)

Gil, E.

2001-01-01

Despite the fact that the use of radiation technologies has always been subjected to strict controls in most countries, the presence of radioactive materials in scrap has been detected relatively often in recent years. This has led to the implementation of a series of international initiatives aimed at detecting and preventing illicit international trafficking with radioactive material, intentional or otherwise. The Spanish iron and steel industry is one of the most important industrial sectors in the country, and depends to a large extent on the importing of a significant proportion of the scrap its uses as raw material. Experience has shown that that countries that import large quantities of scrap should complement the aforementioned international initiatives with others of national scope, in order to reduce the risks arising from the presence of radioactive material in scrap. In this context, the Spanish radiological protection authorities, along with the business associations involved in the metal recovery and smelting industry, have established a national system for the radiological surveillance and control of scrap and of the products resulting from its processing. The system consists of a set of legal bases, the installation of specific radiological surveillance equipment and the enhancement of other general purpose equipment that existed prior to these initiatives, the development of radiological training and information plans for the professionals involved in the metal recovery and smelting sectors and improvement to the national radiological emergency response system. (author)

Effects of aluminium surface morphology and chemical modification on wettability

Energy Technology Data Exchange (ETDEWEB)

Rahimi, M., E-mail: mar@sbi.aau.dk [Department of Energy and Environment, Danish Building Research Institute, Aalborg University, A.C. Meyers Vænge 15, 2450 København SV (Denmark); Fojan, P.; Gurevich, L. [Department of Physics and Nanotechnology, Aalborg University, Skjernvej 4, DK-9220 Aalborg East (Denmark); Afshari, A. [Department of Energy and Environment, Danish Building Research Institute, Aalborg University, A.C. Meyers Vænge 15, 2450 København SV (Denmark)

2014-03-01

Highlights: • Successful surface modification procedures on aluminium samples were performed involving formation of the layer of hydrophilic hyperbranched polyethyleneglycol (PEG) via in situ polymerization, molecular vapour deposition of a monolayer of fluorinated silane, and a combination of those. • The groups of surfaces with hydrophobic behavior were found to follow the Wenzel model. • A transition from Cassie–Baxter's to Wenzel's regime was observed due to changing of the surface roughness upon mechanical polishing in aluminium samples. - Abstract: Aluminium alloys are some of the predominant metals in industrial applications such as production of heat exchangers, heat pumps. They have high heat conductivity coupled with a low specific weight. In cold working conditions, there is a risk of frost formation on the surface of aluminium in the presence of water vapour, which can lead to the deterioration of equipment performance. This work addresses the methods of surface modification of aluminium and their effect of the underlying surface morphology and wettability, which are the important parameters for frost formation. Three groups of real-life aluminium surfaces of different morphology: unpolished aluminium, polished aluminium, and aluminium foil, were subjected to surface modification procedures which involved the formation of a layer of hydrophilic hyperbranched polyethyleneglycol via in situ polymerization, molecular vapour deposition of a monolayer of fluorinated silane, and a combination of those. The effect of these surface modification techniques on roughness and wettability of the aluminium surfaces was elucidated by ellipsometry, contact angle measurements and atomic force microscopy. We demonstrated that by employing different types of surface modifications the contact angle of water droplets on aluminium samples can be varied from 12° to more than 120°. A crossover from Cassie–Baxter to Wenzel regime upon changing the surface

Spectrophotometric determination of aluminium in steel with xylenol orange

International Nuclear Information System (INIS)

Majeed, A.; Javed, N.; Khan, M.S.

1996-01-01

Spectrophotometric determination of Aluminium in steel based on colour reaction between Aluminium and xylenol orange has been carried out. Red coloured complex formed in weak acidic solution is measured for its absorbance at 550 nm. The various optimum experimental conditions for Aluminium xylenol orange (Al-Xo) complex have been studied. (author)

Detection of contaminated metallurgical scrap at borders: a proposal for an 'investigation level'

International Nuclear Information System (INIS)

Duftschmid, K.E.

1999-01-01

In 1995 the IAEA started a program to combat illicit trafficking in nuclear and other radioactive materials which includes the problem of cross-border movement of contaminated metallurgical scrap. A major activity in this program is the elaboration of a Safety Guide on 'Preventing, Detecting and Responding to Illicit Trafficking', co-sponsored by the World Customs Organization (WCO) and INTERPOL. The guide will provide advice to the Member States, in particular on technical and administrative procedures for detection of radioactive materials at borders. Radiation monitoring systems for contaminated scrap metals have been successfully used in steel plants and larger scrap yards since several years and suitable products are on the market today. Using sophisticated software and dynamic scanning techniques such systems allow for detection of an artificial increase in radiation background level as low as by 20%, even if the natural background signal is substantially suppressed by the vehicle itself entering the monitor. However, the measurement conditions at borders are essentially different from those in plants. Large traffic crossing major borders limits the time for detection and response to a few seconds and multiple checks are nearly impractical. Shielded radioactive sources - even of high activity - which are deeply buried in scrap, cannot be detected without unloading the vehicle, a procedure generally ruled out at borders. Highly sensitive monitoring systems necessarily cause frequent false alarms or nuisance alarms due to innocent radioactive materials such as naturally occurring radioactivity e.g. in fertilizers, scale in pipes used in the oil industry or medical radioisotopes. A particular, rather frequent problem is the unnecessary reject of scrap transports on borders due to the inherent low level contamination of steel with 60 Co, even in sheet metal used for lorries or railroad cars. Such contamination can easily be caused by the routine method to control

Scrap metals' role in circular economy in Ghana, using Sunyani as a ...

African Journals Online (AJOL)

EJIRO

quantity and economic value of scrap metals as essential part of resource ... Therefore, proper education, policy and regulatory measures are key recommendations to ... The methodology of this research includes the description of the.

Wear behavior of carbon fiber/aluminium-composites during abrasive loading; Verschleissverhalten von Kohlenstoffaser/Aluminium-Verbunden unter abrasiver Beanspruchung

Energy Technology Data Exchange (ETDEWEB)

Wielage, B.; Dorner, A. [Technische Univ. Chemnitz (Germany). Lehrstuhl fuer Verbundwerkstoffe

1998-07-01

Abrasive wear resistance of aluminium is significantly improved by the reinforcement with a high volume percentage of carbon fibres. The wear of unreinforced aluminium after scratching by a diamond indenter can be described as pure microgrooving without any micro-chipping. After integration of 70 vol.-% carbon fibers the damage mechanism is considerably altered and a great amount of micro-chipping occurs. The abrasive wear is strongly influenced by the fiber orientation. The best wear resistance is observed when the fibers are orientated perpendicular to the wear surface. (orig.) [Deutsch] Die Verstaerkung von Aluminium mit einem hohen Volumengehalt endloser Kohlenstoffasern verbessert erkennbar dessen Resistenz gegenueber Abrasionsverschleiss. Der Verschleiss von unverstaerktem Aluminium infolge des Ritzens mit einem Diamantindenter erfolgt in Form von reinem Mikrofurchen ohne Spanbildung. Aufgrund der Integration von 70 Vol.-% Kohlenstoffasern wird eine erhebliche Zunahme des Schaedigungsmechanismus Mikrospanen festgestellt. Die Faserorientierung hat merklichen Einfluss auf die Sensibilitaet gegenueber Abrasion. Orientierung der anisotropen Kohlenstoffasern senkrecht zur Verschleissoberflaeche bedingt den geringsten Abrasionsverschleiss. (orig.)

Study of ionic movements during anodic oxidation of nitrogen-implanted aluminium

International Nuclear Information System (INIS)

Terwagne, G.; Lucas, S.; Bodart, F.; Sorensen, G.; Jensen, H.

1990-01-01

In recent years there has been a considerable interest in synthesizing aluminium nitrides by ion implantation in order to modify the tribological properties of aluminium. The growth of an oxide layer by anodic process on these synthesized aluminium nitrides gives an interesting oxide-on-semiconductor material with surprising dynamic and decorative properties. During the anodic oxidation, ionic movements are involved in the near-surface region of the aluminium material; these ionic movements have been studied by Rutherford backscattering spectrometry (RBS) and nuclear reaction analysis (NRA) on thin aluminium foils (7000 A) preimplanted with nitrogen and post-oxidized in an ammonium pentaborate solution. The growth of the oxide layer is reduced when the aluminium is preimplanted with nitrogen: the speed of oxidation depends on the implantation conditions (energy and fluence). Moreover, the aluminium nitride can be dissolved when all metallic aluminium staying between the surface and the AlN are consumed by the anodic process. (orig.)

Kinetics of the Thermal Degradation of Granulated Scrap Tyres: a Model-free Analysis

Directory of Open Access Journals (Sweden)

Félix A. LÓPEZ

2013-12-01

Full Text Available Pyrolysis is a technology with a promising future in the recycling of scrap tyres. This paper determines the thermal decomposition behaviour and kinetics of granulated scrap tyres (GST by examining the thermogravimetric/derivative thermogravimetric (TGA/DTG data obtained during their pyrolysis in an inert atmosphere at different heating rates. The model-free methods of Friedman, Flynn-Wall-Ozawa and Coats-Redfern were used to determine the reaction kinetics from the DTG data. The apparent activation energy and pre-exponential factor for the degradation of GST were calculated. A comparison with the results obtained by other authors was made.DOI: http://dx.doi.org/10.5755/j01.ms.19.4.2947

The Effectof Underwater Explosion on the Kinetics of Alkaline Leaching of Roasted Tungsten Carbide Scraps for Recycling

OpenAIRE

BAIK, Seung Woo; SHIBAYAMA, Atsushi; MURATA, Kenji; FUJITA, Toyohisa

2004-01-01

Wasted tungsten scraps are important resources for recycling, however, the mechanical recycle process of tungsten has a difficulty for recycling due to its mechanical strength. Underwater explosion fracturing technique was designed for solving this problem. The kinetics for alkaline leaching of roasted tungsten alloy scraps with different size distribution prepared by two ways of crushing technique has been investigated to evaluate the effect of the underwater explosion-crushing. The merit of...

Steam Assisted Accelerated Growth of Oxide Layer on Aluminium Alloys

DEFF Research Database (Denmark)

Din, Rameez Ud; Yuksel, Serkan; Jellesen, Morten Stendahl

2013-01-01

Corrosion resistance of aluminium alloys is related to the composition and morphology of the oxide film on the surface of aluminium. In this paper we investigated the use of steam on the surface modification of aluminium to produce boehmite films. The study reveals a detailed investigation...... of the effect of vapour pressure, structure of intermetallic particles and thickness of boehmite films on the corrosion behaviour of aluminium alloys....

Scrap Tyre Management Pathways and Their Use as a Fuel—A Review

Directory of Open Access Journals (Sweden)

Amir Rowhani

2016-10-01

Full Text Available This article provides a review of different methods for managing waste tyres. Around 1.5 billion scrap tyres make their way into the environmental cycle each year, so there is an extreme demand to manage and mitigate the environmental impact which occurs from landfilling and burning. Numerous approaches are targeted to recycle and reuse the tyre rubber in various applications. Among them, one of the most important methods for sustainable environmental stewardship is converting tyre rubber components into bio-oil. In this study, scrap tyre management techniques including landfill, retreading, recycling, combustion, and conversion to liquid fuels was reviewed (including gasification, hydrothermal liquefaction, and pyrolysis. The effects of parameters such as reactor types, pyrolysis temperature, and catalyst on the oil, gas and solid products in pyrolysis process were investigated.

Corrosion behaviour of borated aluminium used as neutron absorber

Energy Technology Data Exchange (ETDEWEB)

Emmerich, R. [EaglePicher Technologies GmbH, Oehringen (Germany); Ensinger, W.; Enders, B. [Philipps-Univ. of Marburg, Dept. of Chemistry, Material Science Centre (Germany)

2004-07-01

The electrochemical behaviour of pure and borated aluminium was examined. Measurements were performed in two different electrolytes at 90 C containing different trace-amounts of chloride. For borated aluminium current transients, i.e. metastable depassivation events were found. It is suggested to attribute these transients to less stable passivation layers in comparison to pure aluminium.

Effects of Aluminium Sulfate on Cadmium Accumulation in Rice

International Nuclear Information System (INIS)

Khamvarn, Vararas; Boontanon, Narin; Prapagdee, Benjaphorn; Kumsopa, Acharaporn; Boonsirichai, Kanokporn

2011-06-01

Full text: Cadmium accumulation in Pathum Thani 1 and Suphan Buri 60 rice cultivars was investigated upon treatment with aluminium sulfate as a precipitant. Rice was grown hydroponically in a medium containing 4 ppm cadmium nitrate with or without 4 ppm aluminium sulfate. Root, stem with leaves and grain samples were collected and analyzed for cadmium content using atomic absorption spectroscopy and inductively coupled plasma atomic emission spectroscopy. Without the addition of aluminium sulfate, Pathum Thani 1 and Suphan Buri 60 accumulated 24.71∫ 3.14 ppm and 34.43 ∫ 4.51 ppm (dry weight of whole plant) of cadmium, respectively. With aluminium sulfate, cadmium accumulation increased to 40.66 ∫ 2.47 ppm and 62.94 ∫ 10.69 ppm, respectively. The addition of aluminium sulfate to the planting medium did not reduce cadmium accumulation but caused the rice to accumulate more cadmium especially in the shoots and grains. This observation might serve as the basis for future research on the management of agricultural areas that are contaminated with cadmium and aluminium

Economic feasibility of radioactive scrap steel recycling

International Nuclear Information System (INIS)

Balhiser, R.; Rosholt, D.; Nichols, F.

1995-01-01

The goal of MSE's Radioactive Scrap Steel (RSS) Recycle Program is to develop practical methods for recycling RSS into useful product. This paper provides interim information about ongoing feasibility investigations that are scheduled for completion by September 1995. The project approach, major issues, and cost projections are outlined. Current information indicates that a cost effective RSS Recycling Facility can be designed, built, and in operation by 1999. The RSS team believes that high quality steel plate can be made from RSS at a conversion cost of $1500 per ton or less

Electron Conditioning of Technical Aluminium Surfaces

Energy Technology Data Exchange (ETDEWEB)

Le Pimpec, F

2004-09-02

The effect of electron conditioning on commercially aluminium alloys 1100 and 6063 were investigated. Contrary to the assumption that electron conditioning, if performed long enough, can reduce and stabilize the SEY to low values (= 1.3, value of many pure elements [1]), the SEY of aluminium did not go lower than 1.8. In fact, it reincreases with continued electron exposure dose.

The Relationship between Lattice Enthalpy and Melting Point in Magnesium and Aluminium Oxides. Science Notes

Science.gov (United States)

Talbot, Christopher; Yap, Lydia

2013-01-01

This "Science Note" presents a study by Christopher Talbot and Lydia Yap, who teach IB Chemistry at Anglo-Chinese School (Independent), Republic of Singapore, to pre-university students. Pre-university students may postulate the correlation between the magnitude of the lattice enthalpy compound and its melting point, since both…

Aluminium leaching from red mud by filamentous fungi.

Science.gov (United States)

Urík, Martin; Bujdoš, Marek; Milová-Žiaková, Barbora; Mikušová, Petra; Slovák, Marek; Matúš, Peter

2015-11-01

This contribution investigates the efficient and environmentally friendly aluminium leaching from red mud (bauxite residue) by 17 species of filamentous fungi. Bioleaching experiments were examined in batch cultures with the red mud in static, 7-day cultivation. The most efficient fungal strains in aluminium bioleaching were Penicillium crustosum G-140 and Aspergillus niger G-10. The A. niger G-10 strain was capable to extract up to approximately 141 mg·L(-1) of aluminium from 0.2 g dry weight red mud. Chemical leaching with organic acids mixture, prepared according to A. niger G-10 strain's respective fungal excretion during cultivation, proved that organic acids significantly contribute to aluminium solubilization from red mud. Copyright © 2015 Elsevier Inc. All rights reserved.

Determination of ultratrace amounts of uranium and thorium in aluminium and aluminium alloys by electrothermal vaporization/ICP-MS

International Nuclear Information System (INIS)

Nakamura, Yasushi; Kobayashi, Yoshio; Kakurai, Yousuke

1993-01-01

A method has been developed for determining the 0.01 ng g -1 level of uranium and thorium in aluminium and aluminium alloys by electrothermal vaporization (ETV)/ICP-MS. This method was found to be significantly interfered with any matrices or other elements contained. An ion-exchange technique was therefore applied to separate uranium and thorium from aluminium and other elements. It was known that uranium are adsorbed on an anion-exchange resin and thorium are adsorbed on cation-exchange resin. However, aluminium and copper were eluted with 6 M hydrochloric acid. Dissolve the sample with hydrochloric acid containing copper which was added for analysis of pure aluminium, and oxidize with hydrogen peroxide. Concentration of hydrochloric acid in the solution was adjusted to 6 M, and then passed the solution through the mixed ion-exchange resin column. After the uranium and thorium were eluted with 1 M hydrofluoric acid-0.1 M hydrochloric acid, the solution was evaporated to dryness. It was then dissolved with 1 M hydrochloric acid. Uranium and thorium were analyzed by ETV/ICP-MS using tungsten and molybdenum boats, respectively, since the tungsten boat contained high-level thorium and the molybdenum boat contained uranium. The determination limit of uranium and thorium were 0.003 and 0.005 ng g -1 , respectively. (author)

Investigations concerning the effect of aluminium toxicity on the physiology and fine structures of oat plants. Physiologische und feinstrukturelle Untersuchungen zur Aluminium-Toxizitaet an Haferpflanzen

Energy Technology Data Exchange (ETDEWEB)

Marienfeld, S.

1992-06-30

In order to test the toxicity of aluminium to plants, two-week-old oat seedlings were exposed to aluminium concentrations of 0-400 [mu]M in the culture broth. Already after 12-24 hours a decrease in longitudinal root growth is to be noted, resulting from impaired mitosis activity of the root tip. This, and the observed premature cell differentiation are not aluminium-specific but unspecific reactions to unfavourable conditions. Shoot growth is only reduced after 3-4 days, and less so. Magnesium and calcium fertilization did enhance the growth of aluminium-stressed plants, but not to the level of the control plants, although the mineral concentration in the leaves reached normal values. Phosphate concentration in the root increased because of aluminium phosphate precipitation in the cell walls, which has detoxifying effect along with aluminium fixation to negative charges in the cell walls. Aluminium remains almost quantitatively in the cell wall area of the roots and is not accumulated in the cell core. Aluminium stress causes transpiration and CO[sub 2] uptake to be impaired as a reaction to the growth depression in the root area, even before the mineral concentration in the shoots is lowered. Later there follow chlorophyll depletion, chloroplast degradation, and a reduction of the leaf area. (UWA)

Friction stir welding (FSW of aluminium foam sandwich panels

Directory of Open Access Journals (Sweden)

M. Bušić

2016-07-01

Full Text Available The article focuses on the influence of welding speed and tool tilt angle upon the mechanical properties at the friction stir welding of aluminium foam sandwich panels. Double side welding was used for producing butt welds of aluminium sandwich panels applying insertion of extruded aluminium profile. Such insertion provided lower pressure of the tool upon the aluminium panels, providing also sufficient volume of the material required for the weldment formation. Ultimate tensile strength and flexural strength for three-point bending test have been determined for samples taken from the welded joints. Results have confirmed anticipated effects of independent variables.

Wastes from plutonium conversion and scrap recovery operations

Energy Technology Data Exchange (ETDEWEB)

Christensen, D.C.; Bowersox, D.F.; McKerley, B.J.; Nance, R.L.

1988-03-01

This report deals with the handling of defense-related wastes associated with plutonium processing. It first defines the different waste categories along with the techniques used to assess waste content. It then discusses the various treatment approaches used in recovering plutonium from scrap. Next, it addresses the various waste management approaches necessary to handle all wastes. Finally, there is a discussion of some future areas for processing with emphasis on waste reduction. 91 refs., 25 figs., 4 tabs.

Wastes from plutonium conversion and scrap recovery operations

International Nuclear Information System (INIS)

Christensen, D.C.; Bowersox, D.F.; McKerley, B.J.; Nance, R.L.

1988-03-01

This report deals with the handling of defense-related wastes associated with plutonium processing. It first defines the different waste categories along with the techniques used to assess waste content. It then discusses the various treatment approaches used in recovering plutonium from scrap. Next, it addresses the various waste management approaches necessary to handle all wastes. Finally, there is a discussion of some future areas for processing with emphasis on waste reduction. 91 refs., 25 figs., 4 tabs

CRITICAL ASPECTS IN SCRAPS OF COLD SMOKED SALMON PROCESSING

Directory of Open Access Journals (Sweden)

C. Bernardi

2011-01-01

Full Text Available The aim of the paper was to summarize the critical aspects in the processing of smoked salmon scraps as resulted from seven different lots of samples through microbiological and chemical-physical analysis. Results demonstrate that this product has very variable salt content, high microbial counts influencing the shelf-life, rancidity problems depending on the raw material and is heavily contaminated by Listeria monocytogenes.

Surface treatments for aluminium alloys

Science.gov (United States)

Ardelean, M.; Lascău, S.; Ardelean, E.; Josan, A.

2018-01-01

Typically, in contact with the atmosphere, the aluminium surface is covered with an aluminium oxide layer, with a thickness of less than 1-2μm. Due to its low thickness, high porosity and low mechanical strength, this layer does not protect the metal from corrosion. Anodizing for protective and decorative purposes is the most common method of superficial oxidation processes and is carried out through anodic oxidation. The oxide films, resulted from anodizing, are porous, have a thickness of 20-50μm, and are heat-resistant, stable to water vapour and other corrosion agents. Hard anodizing complies with the same obtains principles as well as decorative and protective anodization. The difference is in that hard anodizing is achieved at low temperatures and high intensity of electric current. In the paper are presented the results of decorative and hard anodization for specimens made from several aluminium alloys in terms of the appearance of the specimens and of the thickness of the anodized.

Accumulation of Aluminium and Physiological Status of Tree Foliage in the Vicinity of a Large Aluminium Smelter

Directory of Open Access Journals (Sweden)

E. D. Wannaz

2012-01-01

Full Text Available A pollution gradient was observed in tree foliage sampled in the vicinity of a large aluminium production facility in Patagonia (Argentina. Leaves of Eucalyptus rostrata, and Populus hybridus and different needle ages of Pinus spec. were collected and concentrations of aluminium (Al and sulphur (S as well as physiological parameters (chlorophyll and lipid oxidation products were analyzed. Al and S concentrations indicate a steep pollution gradient in the study showing a relationship with the physiological parameters in particular membrane lipid oxidation products. The present study confirms that aluminium smelting results in high Al and sulphur deposition in the study area, and therefore further studies should be carried out taking into account potentially adverse effects of these compounds on human and ecosystem health.

Aluminium/iron reinforced polyfurfuryl alcohol resin as advanced biocomposites

Directory of Open Access Journals (Sweden)

Rakesh Kumar

2016-07-01

Full Text Available Aluminium and iron are widely used in construction sectors for the preparation of advanced composites with epoxy resins as matrices. In recent times, there are several reports on the polymerization of polyfufuryl alcohol (PFA a thermoset bioresins from furfuryl alcohol (FA. FA is obtained from waste of sugarcane bagasse. In this work, first the possibility of curing PFA from FA in the presence of aluminium or iron has been explored. Absorbance results from colorimeter/spectrophotometerindicated that the curing of FA to PFA in presence of aluminium started easily while in presence of iron the curing of FA to PFA could not start. Based on the above results, aluminium wire reinforced composites were successfully prepared with three different weight fractions (0.13, 0.09 and 0.07 of aluminium wire. The mechanical properties of these composites were determined theoretically and reported.

Structure of the AZ91 alloy pressure castings fabricated of home scrap containing charge

Directory of Open Access Journals (Sweden)

Z. Konopka

2011-04-01

Full Text Available The influence of the AZ91 alloy home scrap addition to the metal charge on both the structure and the selected mechanical propertiesof pressure castings was examined in this article. Two heats were made using different components, the first with only pure AZ91 alloyingots in the charge, and the second containing 30 wt % of home scrap. The hot chamber 3 MN machine was used for casting. Thestructures of the castings and their Brinell hardness were examined for both cases. A strong refinement of crystals was observed in castings made with the contribution of the recycled material. Any significant differences in castings hardness were not observed.

Radiation protection aspects in importing metallic scraps; Problemi di radioprotezione connessi con l`importazione di rottami metallici

Energy Technology Data Exchange (ETDEWEB)

Risica, S.; Di Ciacco, P. [Istituto Superiore di Sanita`, Rome (Italy). Laboratorio di Fisica

1996-09-01

The meeting deals with radiation protection problems caused by the possibility that radioactive metal scraps or radioactive sources hidden in the scraps, may arrive in a foundry. The importance of this issue and of rational and systematic solutions is showed by several accidents, happened in the past in numerous countries, by many signals in Italy and by some papers published in international scientific journals or reports issued by authorities and institutions in different countries.

Mathematical Modeling and Algebraic Technique for Resolving a Single-Producer Multi-Retailer Integrated Inventory System with Scrap

OpenAIRE

Yuan-Shyi Peter Chiu; Chien-Hua Lee; Nong Pan; Singa Wang Chiu

2013-01-01

This study uses mathematical modeling along with an algebraic technique to resolve the production-distribution policy for a single-producer multi-retailer integrated inventory system with scrap in production. We assume that a product is manufactured through an imperfect production process where all nonconforming items will be picked up and scrapped in each production cycle. After the entire lot is quality assured, multiple shipments will be delivered synchronously to m different retailers in ...

Aluminium allergy and granulomas induced by vaccinations for children

DEFF Research Database (Denmark)

Andersen, Rosa Marie O; Zachariae, Claus; Johansen, Jeanne Duus

2014-01-01

Vaccination with aluminium-adsorbed vaccines can induce aluminium allergy with persistent itching subcutaneous nodules at the injection site - vaccination granulomas. In this article we give an overview of childhood aluminium-adsorbed vaccines available in Denmark. Through literature studies we...... examine the incidence, the symptoms and the prognosis for the vaccination granulomas and the allergy. Finally we discuss the status in Denmark....

Hot workability of aluminium alloys

International Nuclear Information System (INIS)

Yoo, Yeon Chul; Oh, Kyung Jin

1986-01-01

Hot Workability of aluminium alloys, 2024, 6061 and 7075, has been studied by hot torsion tests at temperatures from 320 to 515 deg C and at strain rates from 1.26 x 10 -3 to 5.71 x 10 -3 sec -1 . Hot working condition of these aluminium alloys was determined quantitatively from the constitutive equations obtained from flow stress curves in torsion. Experimental data of the logarith of the Zener-Hollomonn parameter showed good linear relationships to the logarith of sinh(ασ-bar)

Aluminium toxicity tolerance in crop plants: Present status of research

African Journals Online (AJOL)

... tolerance of which genes of the Aluminium-activated malate transporter (ALMT) and multidrug and toxic compound extrusion (MATE) families are prominent. In this review, the progress of research in identifying aluminium toxicity tolerant genes is discussed. Keywords: Aluminium toxicity, soil acidity, hydroponic screening, ...

Leaching kinetics of cobalt from the scraps of spent aerospace magnetic materials.

Science.gov (United States)

Zhou, Xuejiao; Chen, Yongli; Yin, Jianguo; Xia, Wentang; Yuan, Xiaoli; Xiang, Xiaoyan