WorldWideScience

Sample records for sap sintered aluminium powders

  1. Effect of mixing time on the bed density, and microstructure of selective laser sintered (sls aluminium powders

    Directory of Open Access Journals (Sweden)

    Eyitayo Olatunde Olakanmi

    2012-04-01

    Full Text Available The effect of mixing time on the homogeneity of aluminium powder blends and its SLS processed density and microstructure has been explored with a view to providing a basis for quality control. The degree of mixing of the powder particles was quantified in terms of the standard deviation of the bed density of the blended powder. The accuracy of the degree of mixing of aluminium powder's blends obtained at the optimum blending time of 10 minutes is determined by the powder properties and this significantly influenced the powder's bed density. By increasing the mixing time above 10 minutes, particulate agglomeration which inhibit good packing of powdered particles occurs, thus, sintered density decreases and porosity increases. Therefore, high porosity in the powder bed hinders effective thermal conductivity between aluminium particles, thereby, leading to deterioration of the sintered density and microstructure of the SLS processed samples.

  2. Determination of alumina in sintered aluminium powder by activation with 14-MeV neutrons.

    Science.gov (United States)

    Español, C E; Marafuschi, A M

    1970-07-01

    Fast neutrons of 14 MeV produced in the IMICAM CISE 150-kV generator by the (d, t) reaction in a tritium-titanium target, were used in the indirect determination of Al(2)O(3). The samples were irradiated for 30 sec and the total (16)N activity was determined, by counting for ten 2-sec periods and graphically integrating. The standards were a known sintered aluminium powder and nylon pieces of identical shape. The method is competitive with the chemical one, because of its quickness, sensitivity and precision.

  3. Effect of Sintering Temperature on the Properties of Aluminium-Aluminium Oxide Composite Materials

    Directory of Open Access Journals (Sweden)

    Dewan Muhammad Nuruzzaman

    2016-12-01

    Full Text Available In this study, aluminium-aluminium oxide (Al-Al2O3 metal matrix composites of different weight percentage reinforcements of aluminium oxide were processed at different sintering temperatures. In order to prepare these composite specimens, conventional powder metallurgy (PM method was used. Three types specimens of different compositions such as 95%Al+5%Al2O3, 90%Al+10%Al2O3 and 85%Al+15%Al2O3 were prepared under 20 Ton compaction load. Then, all the specimens were sintered in a furnace at two different temperatures 550oC and 580oC. In each sintering process, two different heating cycles were used. After the sintering process, it was observed that undistorted flat specimens were successfully prepared for all the compositions. The effects of sintering temperature and weight fraction of aluminium oxide particulates on the density, hardness and microstructure of Al-Al2O3 composites were observed. It was found that density and hardness of the composite specimens were significantly influenced by sintering temperature and percentage aluminium oxide reinforcement. Furthermore, optical microscopy revealed that almost uniform distribution of aluminium oxide reinforcement within the aluminium matrix was achieved.

  4. Sintering of HDH Ti Powder

    Directory of Open Access Journals (Sweden)

    Kováčik Jaroslav

    2014-12-01

    Full Text Available Titanium powders prepared by hydro-dehydration process (HDH powder were pressure less sintered in vacuum oven at different temperatures, time and green density. The sintering properties of powders of two particle sizes - 30 and 150 microns were investigated. The usual powder metallurgical (PM results were observed, i.e., decreasing final porosity with increasing sintering temperature and time at constant heating rate. Higher green density leading to higher final density for both powder sizes was also observed. The obtained results will be used as comparative material for future sintering experiments of Ti based composites.

  5. Evaluation of Sintering Behavior of Premix Al-Zn-Mg-Cu Alloy Powder

    OpenAIRE

    Haris Rudianto; Gwang Joo Jang; Sang Sun Yang; Yong Jin Kim,; Ivo Dlouhy

    2015-01-01

    Sintering of light aluminium alloys powder has been investigated as a way to substitute steels in automotive and aerospace industries. Premix Al-5.5Zn-2.5Mg-0.5Cu composite powder called Alumix 431D was analyzed in this research. Sintering was carried out under ultra high purity nitrogen gas and before reaching sintering temperature, green samples were delubricated at 400°C for 30 min. The powder possesses high sinterability by reaching 96% relative density at 580°C sintering temperature. For...

  6. Sinterability and microstructure evolution during sintering of ferrous powder mixtures

    Directory of Open Access Journals (Sweden)

    Kétner Bendo Demétrio

    2013-01-01

    Full Text Available The present work is focused on ferrous powder metallurgy and presents some results of a development of a suitable masteralloy for use as an additive to iron powder for the production of sintered steels. The masteralloy was produced by melting a powder mixture containing approximately Fe + 20% Ni + 20% Mn + 20% Si + 1% C (wt%, in order to obtain a cast billet that was converted into fine powder by crushing and milling. It was observed presence of SiC in the masteralloy after melting that is undesirable in the alloy. Si element should be introduced by using ferrosilicon. Sintered alloys with distinct contents of alloying elements were prepared by mixing the masteralloy powder to plain iron powder. Samples were produced by die compaction of the powder mixtures and sintering at 1200 °C in a differential dilatometer in order to record their linear dimensional behaviour during heating up and isothermal sintering, aiming at studying the sinterability of the compacts. Microstructure development during sintering was studied by SEM, XRD and microprobe analyses.

  7. Evaluation of Sintering Behavior of Premix Al-Zn-Mg-Cu Alloy Powder

    Directory of Open Access Journals (Sweden)

    Haris Rudianto

    2015-01-01

    Full Text Available Sintering of light aluminium alloys powder has been investigated as a way to substitute steels in automotive and aerospace industries. Premix Al-5.5Zn-2.5Mg-0.5Cu composite powder called Alumix 431D was analyzed in this research. Sintering was carried out under ultra high purity nitrogen gas and before reaching sintering temperature, green samples were delubricated at 400°C for 30 min. The powder possesses high sinterability by reaching 96% relative density at 580°C sintering temperature. Formation of liquid phase seems to support achieving high sintering density. Optimum mechanical properties also were obtained under those conditions. T6 heat treatment was done to improve the mechanical properties by formation of precipitation strengthening, and MgZn2 appears to be dominant strengthening precipitate. X-ray diffraction, optical microscopy, and SEM-EDS were used to characterize powder, and sintered and heat treated samples.

  8. Effect of Mg as sintering additive on the consolidation of mechanically alloyed Al powder

    Energy Technology Data Exchange (ETDEWEB)

    Fuentes, J.J. [UNET, Dept. de Ingenieria Mecanica, San Cristobal (Venezuela); Rodriguez, J.A.; Herrera, E.J. [Grupo de Metalurgia e Ingenieria de los Materiales, Escuela Superior de Ingenieros, Univ. de Sevilla, Camino de los Descubrimientos, Sevilla (Spain)

    2003-07-01

    Mechanically alloyed aluminium, MA Al, powder particles are hard and covered by surface oxide layers. This gives problems in consolidation processing. Consolidation is often carried out by hot extrusion, as the main processing step. An alternative consolidation method consisting in a press-and-sinter process has been developed at the University of Seville. MA Al powder was prepared by attrition milling. To improve the sinterability of MA Al powder, small amounts of magnesium, ranging from 0.0 to 1.2 wt% Mg, were added after milling. The mixed powder was consolidated by cold pressing (1120 MPa) and vacuum sintering (650 C, 1 h). Different mechanical and structural studies have been carried out. It has been observed that the addition of magnesium improves the mechanical properties of sintered MA Al. This is attributed to the reducing action of Mg on the Al sesquioxide layer and to the formation of liquid phases during sintering. (orig.)

  9. Micro/Nanostructure and Tribological Characteristics of Pressureless Sintered Carbon Nanotubes Reinforced Aluminium Matrix Composites

    Directory of Open Access Journals (Sweden)

    P. Manikandan

    2016-01-01

    Full Text Available This study reports the manufacture, microstructure, and tribological behaviour of carbon nanotube reinforced aluminium composites against pure aluminium. The specimens were fabricated using powder metallurgy method. The nanotubes in weight percentages of 0.5, 1.0, 1.5, and 2.0 were homogeneously dispersed and mechanically alloyed using a high energy ball milling. The milled powders were cold compacted and then isothermally sintered in air. The density of all samples was measured using Archimedes method and all had a relative density between 92.22% and 97.74%. Vickers hardness increased with increasing CNT fraction up to 1.5 wt% and then reduced. The microstructures and surfaces were investigated using high resolution scanning electron microscope (SEM. The tribological tests showed that the CNT reinforced composites displayed lower wear rate and friction coefficient compared to the pure aluminium under mild wear conditions. However, for severe wear conditions, the CNT reinforced composites exhibited higher friction coefficient and wear rate compared to the pure aluminium. It was also found that the friction and wear behaviour of CNT reinforced composites is significantly dependent on the applied load and there is a critical load beyond which CNTs could have adverse impact on the wear resistance of aluminium.

  10. On the microstructure analysis of FSW joints of aluminium components made via direct metal laser sintering

    Science.gov (United States)

    Scherillo, Fabio; Astarita, Antonello; di Martino, Daniela; Contaldi, Vincenzo; di Matteo, Luca; di Petta, Paolo; Casarin, Renzo; Squillace, Antonino; Langella, Antonio

    2017-10-01

    Additive Manufacturing (AM), applied to metal industry, is a family of processes that allow complex shape components to be realized from raw materials in the form of powders. The compaction of the powders can be achieved by local melting of the powder bed or by solid state sintering. Direct Metal Laser Sintering (DMLS) is an additive manufacturing process in which a focalized laser beam is the heat source that allows the powders to be compacted. By DMLS it is possible to realize complex shape components. One of the limits of DMLS, as for every additive layer manufacturing techniques, is the unfeasibility to realize large dimension parts. Due to this limit the study of joining process of parts made via ALM is of great interest. One of the most promising options is the Friction Stir Welding (FSW), a solid state welding technique that has been proven to be very effective in the welding of metals difficult to weld, above all aluminium alloys. Since FSW is a solid-state technique, the microstructure of the various zone of the weld bead depends not only by the process itself but also by the parent microstruct ure of the parts to be welded. Furthermore, parts made of aluminium alloy via DMLS have a particular microstructure that is the result of repeated severe thermal cycles. In the present work the authors, starting from the description of the parent microstructure of parts made of AlSi10Mg aluminium alloy, study the microstructure evolution occurred within the joint made by Friction Stir Welding, analysing in details the microstructure of the main well recognized zone of the weld bead. The structure of the parent material is characterized by the presence of melting pools with a very fine microstructure. In the joint the recrystallization, the grain refinement and, above all, the redistribution of intermetallic phases occurs, resulting in an homogenization of the microstructure and in an increase of micro hardness.

  11. Sintering activation of 316L powder using a liquid phase forming powder

    Directory of Open Access Journals (Sweden)

    Nattaya Tosangthum

    2010-03-01

    Full Text Available It was found that the addition of a liquid forming powder (up to 6 wt.% of a gas-atomized tin powder to 316L powdercould activate the sintering process. Sintering activation could be observed by an increase of the sintered density and selected mechanical properties. When optimized tin powder content was used, shorter sintering time and lower sintering temperaturecould produce sintered 316L+tin materials with excellent mechanical properties. Electron dispersive spectroscopy analyses across 316L-tin-316L grains indicated that Ni transportation during the sintering process was enhanced by the presence of liquid tin.

  12. Polymer powders for selective laser sintering (SLS)

    Science.gov (United States)

    Schmid, Manfred; Amado, Antonio; Wegener, Konrad

    2015-05-01

    Selective Laser Sintering (SLS) is close to be accepted as a production technique (Additive Manufacturing). However, one problem limiting employment of SLS for additive manufacturing in a wide-ranging industrial scope is the narrow variety of applicable polymers. The commonly applied SLS powder to date is polyamide 12 (PA 12). PA 12 or ccompounds of PA 12 (dry blends) are approximately 90 % of complete industrial consumption. The remaining small quantity is distributed on polyamide 11 (PA11) and some other `exotic' polymers (TPU, PEBA, P(E)EK). Industry is awaiting commodity polymers like polypropylene (PP) or polyethylene (PE) crucial to open new market segments. But several approaches launching those polymers failed. But what are the reasons for the difficulties in developing new SLS powders? The contribution is to answer this and highlights the combination of intrinsic and extrinsic polymer properties necessary to generate a polymer powder promising for SLS application. Particle shape, powder distribution, thermal, rheological and optical requirements must be considered and only a particularly controlled property combination leads to successful SLS implementation. Thermal behavior, particle shape and -distribution is discussed in detail, although the other properties can't be disregarded for providing new commercially successful SLS powder finally.

  13. Corrosion issues of powder coated AA6060 aluminium profiles

    DEFF Research Database (Denmark)

    Din, Rameez Ud; Valgarðsson, Smári; Jellesen, Morten Stendahl

    2015-01-01

    In this study detailed microstructural investigation of the reason for unexpected corrosion of powder coated aluminium alloy AA6060 windows profiles has been performed. The results from this study reveals that the failure of the window profiles was originated from the surface defects present...... on the extruded AA6060 aluminium profile after metallurgical process prior to powder coating. Surface defects are produced due to intermetallic particles in the alloy, which disturb the flow during the extrusion process. The corrosion mechanism leading to the failure of the powder coated AA6060 aluminium profiles...

  14. Methods for production of aluminium powders and their application fields

    Energy Technology Data Exchange (ETDEWEB)

    Gopienko, V.G.; Kiselev, V.P.; Zobnina, N.S. (Vsesoyuznyj Nauchno-Issledovatel' skij i Proektnyj Inst. Alyuminievoj, magnievoj i ehlektrodnoj promyshlennosti (USSR))

    1984-12-01

    Different types of powder products made of alluminium and its alloys (powder, fine powders, granules and pastes) as well as their basic physicochemical properties are briefly characterized. The principle methods for alluminium powder production are outlined: physicochemical methods, the melt spraying by compressed gas being the mostly developed among them, and physico-mechanical ones. Main application spheres for powder productions of aluminium and its alloys are reported in short.

  15. Microwave Sintering of Electroless Ni Plated WC Powders

    OpenAIRE

    EROL, Ayhan; YONETKEN, Ahmet

    2010-01-01

    Nickel matrix reinforced with WC has been manufactured by microwave sintering at various temperatures. A uniform nickel layer on WC powders was deposited prior to sintering using electroless plating technique, allowing close surface contact than can be achieved using conventional methods such as mechanical alloying. The reactivity between WC powders to form compounds is controlled through Ni layer existing on the starting powders. A composite consisting of quaternary additions, a ceramic phas...

  16. Aluminium matrix composites produced by squeeze casting and powder metallurgy

    Energy Technology Data Exchange (ETDEWEB)

    Pinna, F.; Zanardi, L. (Alures-Istituto Sperimentale dei Metalli Leggeri, Novara (Italy))

    1992-12-01

    Aluminium matrix composites (AMC's) reinforced with short ceramic fibers or particles represent one of the most innovative and promising family of materials from both the scientific and technological points of view. This paper illustrates some of the results of the experimental work being carried out by the R D company Alures, which is following two different production routes - squeeze casting and powder metallurgy. The mechanical and metallurgical properties of AMC's obtained with these methodologies are illustrated and discussed. The different composite materials show specific properties which depend on the alloy, reinforcement and production technology. As compared with unreinforced alloys, AMC's feature an increased elastic modulus, tensile and yield strengths at high temperatures. Elongation is normally reduced in AMC's by the presence of the ceramic reinforcement. In cast AMC's, the room temperature tensile and yield strengths are not substantially different from that of the matrix, whereas in sintered AMC's, they show a strong improvement constituting the most relevant feature of this class of materials. In addition, fatigue resistance is significantly increased in all composite materials investigated. Other interesting properties are the improved wear resistance and reduced coefficient of thermal expansion.

  17. Effect of Bottom Ash and Fly Ash as a Susceptor Material on The Properties of Aluminium Based Composites Prepared by Microwave Sintering

    Directory of Open Access Journals (Sweden)

    Wan Muhammad Wan Nur Azrina Binti

    2017-01-01

    Full Text Available The use of aluminium as a single material in automotive applications is not suitable without a mixture with reinforcement materials that can support the properties at high temperature. In this study, aluminium based composite were prepared with weight percentage of SiC reinforcement, varying from 5 to 20 wt%. Aluminium powder and reinforcement materials were mixed using ball milling machine with speed of 100 rpm for 2 hours. The powder mixture were then compressed at pressure 4 tonnes with 5 minutes holding time. The compact samples were sintered using microwave sintering technique. Microwave sintering techniques in this study using two different types of susceptor materials that are bottom ash and fly ash. Sintered aluminium based composites using bottom ash susceptor material involving the sintering temperature of 526 °C for 30 minutes whereas for the samples sintered using fly ash susceptor material, involving a temperature of 523 °C for 15 minutes. From the result, the sintered samples using fly ash susceptor material, showed higher density with a value of 2.1933 g/cm3 compared to bottom ash 2.0002 g/cm3 and having the higher hardness value 72.1315 HV compared to bottom ash 50.0511HV. The using of fly ash could affect the heating rate during the sintering process which could influence the properties of aluminium based composites. In conclusion, the type of susceptor could affect the physical and mechanical properties of aluminum-based composite reinforced with silicon carbide.

  18. Generation and characterization of nano aluminium powder ...

    Indian Academy of Sciences (India)

    TECS

    levels of energy to the exploding wire in the argon atmo- sphere. The particles obtained in the argon medium are of spherical shape with fcc structure of the aluminium particle. Figure 9 shows the TEM structure of nano aluminium particles obtained by the wire explosion process at different ambience. The particles produced ...

  19. Characterization Of The Graded Microstructure In Powder Sintered Porous Titanium

    Directory of Open Access Journals (Sweden)

    Oak J.-J.

    2015-06-01

    Full Text Available The proposed sintering process produce porosity and functional graded microstructure in the sinterd titanium powders. Titanium powders with different micro sizes were sintered at the proposed temperature region at 1200 and 1300°C for 2h. The apatite-forming on the graded microstructure is observed by immersion test in Hanks balanced salt soluion at 37°C. Sintering condition of titanium powders is estimated by thermogravitmetry-differential thermal analysis (TG-DTA. The synthersied surface structures and apatite-forming ability were characterized by a field emission scanning electron microscopy (FE-SEM observation and energy dispersive X-ray spectroscopy (EDS analysis. As results, these graded microstructure of sintered porous titanium powders reveals apatite-forming ability as osseointegration by calcification in Hanks balanced salt soluion(HBSS at 37°C.

  20. Low temperature spark plasma sintering of YIG powders

    Energy Technology Data Exchange (ETDEWEB)

    Fernandez-Garcia, L. [Department of Nanostructured Materials, Centro de Investigacion en Nanomateriales y Nanotecnologia (CINN). Principado de Asturias - Consejo superior de Investigaciones Cientificas (CSIC) - Universidad de Oviedo - UO, Parque Tecnologico de Asturias, 33428 Llanera, Asturias (Spain); Suarez, M., E-mail: m.suarez@cinn.e [Department of Nanostructured Materials, Centro de Investigacion en Nanomateriales y Nanotecnologia (CINN). Principado de Asturias - Consejo superior de Investigaciones Cientificas (CSIC) - Universidad de Oviedo - UO, Parque Tecnologico de Asturias, 33428 Llanera, Asturias (Spain); Fundacion ITMA, Parque Tecnologico de Asturias, 33428, Llanera (Spain); Menendez, J.L. [Department of Nanostructured Materials, Centro de Investigacion en Nanomateriales y Nanotecnologia (CINN). Principado de Asturias - Consejo superior de Investigaciones Cientificas (CSIC) - Universidad de Oviedo - UO, Parque Tecnologico de Asturias, 33428 Llanera, Asturias (Spain)

    2010-07-16

    A transition from a low to a high spin state in the magnetization saturation between 1000 and 1100 {sup o}C calcination temperature is observed in YIG powders prepared by oxides mixture. Spark plasma sintering of these powders between 900 and 950 {sup o}C leads to dense samples with minimal formation of YFeO{sub 3}, opening the way to co-sintering of YIG with metals or metallic alloys. The optical properties depend on the sintering stage: low (high) density samples show poor (bulk) optical absorption.

  1. KINETICS OF DENSIFICATION PROCESSES OF POWDER MATERIALS UNDER ELECTROPULSE SINTERING

    NARCIS (Netherlands)

    Grigoryev, E. G.

    The process of electropulse sintering of ferrous and high-speed steel powder materials by powerful pulse current and external pressure was investigated. Formation of high density and high strength structure of ferrous and highspeed steel powder materials was analyzed and optimal process parameters

  2. Development of microstructure during sintering and aluminium exposure of titanium diboride ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Pettersen, Gunnar

    1997-12-31

    In the production of aluminium, much less energy need be consumed if an inert, wetted cathode is present in the electrolysis cell. Titanium diboride, TiB{sub 2}, is easily wetted and does not readily dissolve in liquid aluminium, but it degrades, probably because aluminium penetrates into it during electrolysis. This degradation is linked to impurities present in the TiB{sub 2} after sintering. This thesis studies the sintering process and how aluminium penetrates into the material. High-purity, high-density TiB{sub 2} compacts were made by hot pressing at 50 MPa in an argon atmosphere at 1790-1960 {sup o}C. Samples were made with different impurity additions. These samples were exposed to liquid aluminium at 980 {sup o}C for 24 hours. All samples were penetrated, but the amount and appearance depended on the sintering aid used. Unlike the other samples, pure TiB{sub 2} was easily penetrated by metallic aluminium because of the open porosity and microcracks of this material. Grain boundary penetration was common among the samples. Differences in penetration behaviour between grain boundaries are probably due to differences in grain boundary energy. But no relation to segregants or boundary misorientation was found. The orientation of grain boundary planes and de-wetting of thin films upon cooling may explain the observed microstructure development. The samples sintered with Ti addition suffered extensive penetration despite their high densities. The grain boundaries of these samples became faceted and contained thicker films of metallic aluminium, presumably because of increased solubility due to iron segregations. All secondary phases present in the grain junctions after sintering, except from the B{sub 4}C phase, reacted with the penetrated aluminium. This did not cause swelling and cracking, as has been suggested by other authors. 101 refs., 48 figs., 7 tabs.

  3. Powder metallurgy: Solid and liquid phase sintering of copper

    Science.gov (United States)

    Sheldon, Rex; Weiser, Martin W.

    1993-01-01

    Basic powder metallurgy (P/M) principles and techniques are presented in this laboratory experiment. A copper based system is used since it is relatively easy to work with and is commercially important. In addition to standard solid state sintering, small quantities of low melting metals such as tin, zinc, lead, and aluminum can be added to demonstrate liquid phase sintering and alloy formation. The Taguchi Method of experimental design was used to study the effect of particle size, pressing force, sintering temperature, and sintering time. These parameters can be easily changed to incorporate liquid phase sintering effects and some guidelines for such substitutions are presented. The experiment is typically carried out over a period of three weeks.

  4. Sintering Behaviors of Carbon Nanotubes—Aluminum Composite Powders

    Directory of Open Access Journals (Sweden)

    Biao Chen

    2016-09-01

    Full Text Available Carbon nanotubes (CNTs are promising reinforcements for fabricating aluminum (Al matrix composites with outstanding properties. The understanding of the consolidation process of CNT–Al composite powders plays a significant role in achieving high performances of bulk composites. In this study, an advanced consolidation technique of spark plasma sintering (SPS was used to fabricate CNT–Al composites with homogeneously dispersed CNTs. The sintering kinetics of pure Al powders and those powders coated with 1 wt % CNTs were studied. By combining the electrical conductivity and relative density results, it was found that the sintering process consisted of two stages with distinct densification rates. The second stage with a much lower rate was governed by the breaking down of alumina films at primary particle boundaries. The activation energy of the controlling second stage increased by 55% in CNT–Al composite powders compared to that of pure Al powder. As a result, CNT addition led to the overall decrease of sintering ability, which raised a challenge in the processing of CNT–Al composites.

  5. Sintering stress and microstructure in ceramic powder compacts

    Energy Technology Data Exchange (ETDEWEB)

    Chu, May-Ying (Lawrence Berkeley Lab., CA (USA) California Univ., Berkeley, CA (USA). Dept. of Materials Science and Mineral Engineering)

    1990-08-01

    The behavior of the sintering stress and microstructure during sintering is studied under various thermal and physical conditions. Specifically, the study includes sintering under isothermal or constant heating rate conditions; and altering the starting compact structure by pre-coarsening to increase the particle size, or by compaction to increase the starting density. Loading dilatometry is used to measure the ratio of the densification strain rate to the creep strain rate and the continuous shrinkage history of the systems. The data show that the ratio of the densification to the creep strain rate is remarkably constant within a wide temperature range for densification, from the earliest stages of densification to at least the onset of the final stage. As a consequence, the sintering stress, which is proportional to the strain rate ratio, is nearly independent of sintered density or of temperature. Analysis leads to a simple method for determining the simultaneous densification strain rate over the creep strain rate ratio. A rigorous densification strain rate equation is derived for a model system. The constant sintering stress allows progress on formulating a sintering equation to predict the densification behavior of powder compacts. Analysis of dilatometry data from compacts sintered at various heating rates, and of numerical computations, indicate the need to include separate coarsening processes with different activation energies. The same model is used to describe the differences in pore spacing evolution between pre-coarsened and as-received systems.

  6. Sintering nanodisperse zirconium powders with various stabilizing additives

    Directory of Open Access Journals (Sweden)

    Antsiferov V.N.

    2011-01-01

    Full Text Available Effect of various stabilizing additives on sintering kinetics of nanodisperse powders was studied by thermomechanical analysis. Temperature ranges of the most intense shrinking, characteristic points of shrinking rate changes were established. Peaks characterizing the most intense shrinking of nanodisperse zirconium powder samples were shown to allow to arrange the stabilizing additives as follows: Y2O3→CeO2→TiO2.

  7. Sintering of nano crystalline o silicon carbide doping with

    Indian Academy of Sciences (India)

    Sinterable silicon carbide powders were prepared by attrition milling and chemical processing of an acheson type -SiC. Pressureless sintering of these powders was achieved by addition of aluminium nitride together with carbon. Nearly 99% sintered density was obtained. The mechanism of sintering was studied by ...

  8. Sinterable Powders from Laser Driven Reactions

    Science.gov (United States)

    1979-07-01

    Agency or the U. S. Government. unclassified - S7 CURITY CLASIFPICATION of THI PAGE ,(1in Dato at" ’he laser heated process has been modeled in terms...for Si, Si 3N4 , and SiC are presented below. A comprehensive tabular listing of the individual run conditions and the resultant powder characteristics

  9. Spark plasma sintering of aluminum powders prealloyed with scandium additions

    Energy Technology Data Exchange (ETDEWEB)

    Cooke, R.W.; Kraus, N.P.; Bishop, D.P., E-mail: Paul.Bishop@dal.ca

    2016-03-07

    The objective of this research was to commence work on the spark plasma sintering (SPS) of Al–Sc alloys in an effort to develop fundamental data in this area. In this precursory study, a series of binary systems containing 0.1 to 0.4 wt% Sc were processed in laboratory and industrial-scale equipment. Data revealed that all powders were responsive to SPS in both scenarios and that sintering temperature was a variable of critical importance. Hardness of as-sintered products scaled directly with Sc concentration but varied inversely with SPS temperature owing to in-situ aging of the raw powders. Hardness losses could be recovered through a post-SPS heat treatment into the T6 condition. Industrially processed slugs of Al-0.4Sc-T6 exhibited full densification and offered the highest hardness (786+/−8 MPa). This was accompanied by a nominal tensile yield strength of 197 MPa, UTS of 226 MPa and tensile ductility of 11%.

  10. Transparent Yttrium Aluminium Garnet Obtained by Spark Plasma Sintering of Lyophilized Gels

    Directory of Open Access Journals (Sweden)

    M. Suárez

    2009-01-01

    Full Text Available Lyophilized YAG gel, synthesized by the coprecipitation technique, has been sintered to transparency by spark plasma sintering method at 1500∘C. Whereas conventionally dried gels show large agglomerates, over 1 μm, powders from lyophilized gels show no agglomeration with an average particle size below 100 nm. The absence of agglomerates affects on the optical properties of the sintered materials: conventionally dried powders are opaque after sintering, whereas 0.8 mm thick transparent YAG materials with in-line transmittances close to 60% at 680 nm and over 80% in the infrared range have been obtained for the lyophilized gels.

  11. The reaction of sintered aluminium products with uranium dioxide and monocarbide

    DEFF Research Database (Denmark)

    Lauritzen, T.; Knudsen, Per

    1965-01-01

    The compatibility of SAP 930 with uranium dioxide and uranium monocarbide was investigated in the temperature range 450–600° C. The results indicate that a severe reaction occurs between SAP 930 and UO2 within 8000 hours at 600° C, a slight reaction at 600° C for 1000 hours and after 11 900 hours...... at 525° C, and no reaction in 14 300 hours at 450° C. Of the three grades of UC tested (hot pressed, arc cast, cold pressed and sintered) the slightly substoichiometric, hot-pressed UC is judged to be least compatible with SAP 930, reaction occurring after 7300 hours at 450° C. No reaction was observed...... between SAP 930 and the other carbides at this temperature. All SAP−UC combinations are incompatible at 600° C for as little as 100 hours of heat treatment. Tests designed to study the effect of a diffusion barrier on the SAP−UC reaction have shown that anodized SAP 930 and the three uranium carbides...

  12. Prediction of deformation characteristics of sintered aluminium preforms using neural networks

    Science.gov (United States)

    Selvakumar, N.; Radha, P.; Narayanasamy, R.; Davidson, M. Joseph

    2004-07-01

    Neural networks (NNs) are employed to study the deformation characteristics of sintered aluminium preforms. The proposed NN model has used the measured parameters, namely the load, the aspect ratio and the initial preform fractional density ratio to predict multiple material characteristics, namely the axial stress, the hoop stress, the hydrostatic stress, the axial strain, the hoop strain and the Poisson's ratio. The model is based on a 'four layered NN' with back propagation learning algorithm. The experimental set-up available in the laboratory has been used to get the training data for the sintered aluminium with various preform densities and different aspect ratios (0.50, 0.75 and 1.00) using MoS2 as lubricant. The predicted values from the proposed NN coincide well with the experimental values. In addition, a comparative study between the regression analysis and the NN revealed that the NN can predict the material characteristics of sintered aluminium preform better than regression polynomials within a few per cent error.

  13. Development a Cu-based Metal Powder for Selective Laser Micro Sintering

    Energy Technology Data Exchange (ETDEWEB)

    Dai, C; Zhu, H H; Ke, L D; Lei, W J [Division of Laser Science and Technology, Wuhan National Laboratory for Optoelectronics, Institute of Optoelectronics Science and Engineering (China); Chen, B J, E-mail: chenbaijin@mail.hust.edu.cn [State Key Laboratory of Material Processing and Die and Mould Technology, Huazhong University of Science and Technology, Wuhan, Hubei, 430074, P. R. of China (China)

    2011-02-01

    A Cu-based metal powder which consists of Cu and Cu-P alloy for selective micro laser sintering has been developed based on the theoretical analysis of the characteristics of the laser micro sintering metal powder. The characteristics of the wetting, capillary force and viscosity have been considered. The preliminary experimental investigation on the selective laser micro sintering Cu-based metal powder has been performed. A 50 W CW Nd:YAG laser was employed to sinter the developed metal powder mixture. The sintering mechanism and the effect of the process parameters on the characteristics of the sintering samples have been preliminary investigated. The results show that the mechanism of laser micro sintering this developed metal powder is liquid-phase sintering and Cu-P alloy powder plays an effectively binder in the sintering process. The process parameter has significant effects on the characteristics of the sintering parts. From the SEM image, two different microstructures of samples with different scan spacing parameters were compared and a better binding effect was obtained at a parameter of 0.05mm scan spacing.

  14. Nano or micro grained alumina powder? A choose before sintering

    Directory of Open Access Journals (Sweden)

    Román, R.

    2008-12-01

    Full Text Available Two different wet routes have been used to synthesize alumina powders in order to compare the characteristics of the final product and its behaviour during sintering. The Homogeneous Precipitation (HP gives rise to nanoparticulated powders of about 2 nm. However, such particles quickly aggregate and grow with calcination temperature. The Polymerized Organic-Inorganic Synthesis (POI produces homogeneous particle size powders (about 1 micron after resin charring. The characterization of the powder surface is the basis of an efficient process control. Particle characterization parameters (morphology, crystallinity and degree of aggregation are characterized by different techniques, such as DTA/TG, IR, XRD, SEM and TEM, and compared between these synthesis methods. The results show the evolution from the amorphous to the corundum alumina phase for both processes and their ability for sintering, as well discuses the beneficial of nanoparticles obtained by HP during sintering.

    Se han utilizado dos diferentes síntesis por vía húmeda para la preparación de polvos de alúmina con el fin de comparar las características de los productos finales y su comportamiento durante la sinterización. La Precipitación Homogénea (HP da lugar a polvos nanoparticulados de unos 2nm. Se observa sin embargo, como estas partículas se agregan rápidamente y crecen con la temperatura de calcinación. La Síntesis por Polimerización Orgánica-Inorgánica (POI produce polvos de tamaño de partícula homogéneo (en torno a 1 micra después de la descomposión de la resina. La caracterización de la superficie de los polvos es la base de un control eficiente del proceso. Los parámetros de caracterización de las partículas obtenidas (morfología, cristalinidad y grado de agregación se obtienen por diferentes técnicas como DTA/TG, IR, XRD, SEM y TEM, y se comparan entre estos métodos de síntesis. Los resultados muestran la evolución desde el amorfo a la fase

  15. SAP

    DEFF Research Database (Denmark)

    Petersen, Bent; Nikerle-Uhthoff, Dominique; Schwaerzler, Helen

    2014-01-01

    at SAP’s strategy, however, revealed a closely connected and coordinated network of strategic decisions and investments for which alignment and finding the right balance were key challenges. Hence, it was crucial to ask: What were the principal challenges for SAP in aligning its innovation and sourcing...... strategies? Compared to its key competitors — Microsoft, IBM and Oracle — how was it aligning its innovation strategy with its sourcing strategy?...

  16. Influence of mechanical activation of copper powder on physicomechanical changes in selective laser sintering products

    Science.gov (United States)

    Saprykin, A. A.; Ibragimov, E. A.; Babakova, E. V.; Yakovlev, V. I.

    2015-10-01

    The paper provides the comparative measurements of compressive strength of selective laser sintered copper samples. The optimal technological conditions of sintering samples were chosen. Pre-activation of copper powder affects the compression strength of samples because of the changing porosity and bulk density of the powder.

  17. Developing Characterization Procedures for Qualifying both Novel Selective Laser Sintering Polymer Powders and Recycled Powders

    Energy Technology Data Exchange (ETDEWEB)

    Bajric, Sendin [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

    2017-09-12

    Selective laser sintering (SLS) is an additive technique which is showing great promise over conventional manufacturing techniques. SLS requires certain key material properties for a polymer powder to be successfully processed into an end-use part, and therefore limited selection of materials are available. Furthermore, there has been evidence of a powder’s quality deteriorating following each SLS processing cycle. The current investigation serves to build a path forward in identifying new SLS powder materials by developing characterization procedures for identifying key material properties as well as for detecting changes in a powder’s quality. Thermogravimetric analyses, differential scanning calorimetry, and bulk density measurements were investigated.

  18. Powder injection molding of Stellite 6 powder: Sintering, microstructural and mechanical properties

    Energy Technology Data Exchange (ETDEWEB)

    Gülsoy, H. Özkan [Marmara University, Technology Faculty, Metall. and Mater. Eng., 34722 Istanbul (Turkey); Özgün, Özgür, E-mail: oozgun@bingol.edu.tr [Bingol University, Faculty of Engineering and Architecture, Mechanical Eng. Dep., 12000 Bingol (Turkey); Bilketay, Sezer [Marmara University, Technology Faculty, Metall. and Mater. Eng., 34722 Istanbul (Turkey)

    2016-01-10

    The purpose of this study was to produce Co-based Stellite 6 superalloy components by using the method of Powder Injection Molding (PIM) and to characterize the microstructural and mechanical properties of the produced components. The experimental studies were started through the formation of feedstock by mixing Stellite 6 powder with a multicomponent binder system. Prepared feedstock was formed by utilizing powder injection molding technique. Then the molded samples were subjected to the solvent and thermal debinding processes. Different sintering cycles were applied to the raw components for the purpose of determining the optimum sintering conditions. The densities of the sintered components were determined in accordance with the Archimedes' principle. The microstructural characterization was performed through scanning electron microscope (SEM) analysis, energy dispersive spectrometry (EDS) analyses, and X-ray diffraction (XRD) analysis. Hardness measurement and tensile test were conducted in order to determine the mechanical properties. The results illustrated that the injection molded Stellite 6 components were composed of fine and equiaxed grains, plenty of carbide precipitates exhibiting homogenous distribution throughout the microstructure formed at the grain boundaries and thus the mechanical properties were considerably high.

  19. [Study on mechanical properties of titanius alloy samples fabricated with vacuum-sintered powder metallurgy].

    Science.gov (United States)

    Chao, Y L; Ding, X Y; Liang, X; Han, X L

    2001-06-01

    To investigate mechanical properties of titanium alloy samples with vacuum-sintered powder metallurgy. Titanium based metal powder mixtures were compacted into green bodies in the double action press and sintered at 1000 degrees centigrade for 15 minutes in a vacuum furnace at 0.025Pa. Then the mechanical properities of the sintered compacts were evaluated. Compressive strength of sintered bodies were 111-921MPa when compacted pressure increased from 100MPa to 300MPa. Compressive strength of sintered bodies increased with compacted pressure. Three particle sizes of titanium powder, -160 mesh, -200/+300 mesh, -300 mesh, did not affect the mechanical properties of sintered bodies. The compressive strength of sintered bodies with the plating of copper and tin were higher than those without the plating. Three-point bending strength and elastic modulus of sintered bodies were respectively 102-182MPa and 12193-26630 when compacted pressure affect the mechanical properties pf sintered compacts. Titanium powder plated with copper and tin is compacted and sintered easily, the mechanical properties of sintered compacts are greatly improved.

  20. Master sintering curves of two different alumina powder compacts

    Directory of Open Access Journals (Sweden)

    Vaclav Pouchly

    2009-12-01

    Full Text Available Concept of Master Sintering Curve is a strong tool for optimizing sintering schedule. The sintering behaviour can be predicted, and sintering activation energy can be calculated with the help of few dilatometric measurements. In this paper an automatic procedure was used to calculate Master Sintering Curves of two different alumina compacts. The sintering activation energies were determined as 640 kJ/mol for alumina with particle size of 240 nm, respective 770 kJ/mol for alumina with particle size of 110 nm. The possibility to predict sintering behaviour with the help of Master Sintering Curve was verified.

  1. Acicular iron nanoparticles protected against sintering with aluminium oxide

    Directory of Open Access Journals (Sweden)

    Pozas, R.

    2004-08-01

    Full Text Available Acicular iron nanoparticles have been obtained by thermal reduction with hydrogen of a goethite precursor protected against sintering with Al cations, either by doping during the synthesis or by a further coating and the relation between microstructure and magnetic properties of the final Fe particles has been studied in order to evaluate the efficiency of both protecting methods. Uniform goethite and Al-doped goethite precursors were prepared by oxidation with air of FeSO4 solutions, containing Al(NO33 when required, previously precipitated with Na2CO3, while the Al oxide coating on the undoped goethite precursor was carried out by heterocoagulation. In both protecting methods, Al cations were mainly concentrated in the particle outer layers of the goethite precursors and the final iron. Due to this Al enrichment, the growth of iron crystals during the reduction process is minimised resulting Fe particles with improved coercivity and squareness. Nevertheless, the coating procedure seems to be more effective giving rise to the iron particles with the largest coercivity, probably due to a better preservation of the acicular morphology in this case.

    Se han obtenido nanopartículas aciculares de hierro por reducción térmica con hidrógeno de un precursor acicular de goetita que fue protegido frente a la sinterización por la adición de cationes Al mediante dopado durante su síntesis o por recubrimiento posterior, estudiándose la relación entre la microestructura y las propiedades magnéticas de las partículas finales de α-Fe con objeto de evaluar la eficacia de ambos métodos de protección. Los precursores uniformes de goetita y de goetita dopada con Al se prepararon por oxidación con aire de disoluciones de FeSO4 o de FeSO4 y Al(NO33, previamente precipitadas por la adición de Na2CO3, mientras que el recubrimiento con óxido de aluminio sobre las partículas de goetita fue llevado a cabo por un procedimiento de heterocoagulaci

  2. Double Step Sintering Behavior Of 316L Nanoparticle Dispersed Micro-Sphere Powder

    Directory of Open Access Journals (Sweden)

    Jeon Byoungjun

    2015-06-01

    Full Text Available 316L stainless steel is a well-established engineering material and lots of components are fabricated by either ingot metallurgy or powder metallurgy. From the viewpoints of material properties and process versatility, powder metallurgy has been widely applied in industries. Generally, stainless steel powders are prepared by atomization processes and powder characteristics, compaction ability, and sinterability are quite different according to the powder preparation process. In the present study, a nanoparticle dispersed micro-sphere powder is synthesized by pulse wire explosion of 316L stainless steel wire in order to facilitate compaction ability and sintering ability. Nanoparticles which are deposited on the surface of micro-powder are advantageous for a rigid die compaction while spherical micro-powder is not to be compacted. Additionally, double step sintering behavior is observed for the powder in the dilatometry of cylindrical compact body. Earlier shrinkage peak comes from the sintering of nanoparticle and later one results from the micro-powder sintering. Microstructure as well as phase composition of the sintered body is investigated.

  3. Material Evaluation and Process Optimization of CNT-Coated Polymer Powders for Selective Laser Sintering

    Directory of Open Access Journals (Sweden)

    Shangqin Yuan

    2016-10-01

    Full Text Available Multi-walled carbon nanotubes (CNTs as nano-reinforcements were introduced to facilitate the laser sintering process and enhance the thermal and mechanical properties of polymeric composites. A dual experimental-theoretical method was proposed to evaluate the processability and predict the process parameters of newly developed CNT-coated polyamide 12 (CNTs/PA12 powders. The thermal conductivity, melt viscosity, phase transition and temperature-dependent density and heat capacity of PA12 and CNTs/PA12 powders were characterized for material evaluation. The composite powders exhibited improved heat conduction and heat absorption compared with virgin polymer powders, and the stable sintering range of composite powders was extended and found to be favourable for the sintering process. The microstructures of sintered composites revealed that the CNTs remained at the powder boundaries and formed network architectures, which instantaneously induced the significant enhancements in tensile strength, elongation at break and toughness without sacrificing tensile modulus.

  4. Effects of Admixed Titanium on Densification of 316L Stainless Steel Powder during Sintering

    Directory of Open Access Journals (Sweden)

    Aslam Muhammad

    2014-07-01

    Full Text Available Effects of admixed titanium on powder water atomized (PWA and powder gas atomized (PGA 316L stainless steel (SS have been investigated in terms of densification. PGA and PWA powders, having different shapes and sizes, were cold pressed and sintered in argon atmosphere at 1300°C. The admixed titanium compacts of PGA and PWA have shown significant effect on densification through formation of intermetallic compound and reducing porosity during sintering process. PWA, having particle size 8 μm, blended with 1wt% titanium has exhibited higher sintered density and shrinkage as compared to gas atomized powder compacts. Improved densification of titanium blended PGA and PWA 316L SS at sintering temperature 1300°C is probably due to enhanced diffusion kinetics resulting from stresses induced by concentration gradient in powder compacts.

  5. Solution combustion synthesis and sintering behavior of porous MgAl2O4 powders

    Directory of Open Access Journals (Sweden)

    Bai J.H.

    2010-01-01

    Full Text Available Porous MgAl2O4 powders were synthesized with a solution combustion route using a mixture of glycine and urea with the glycine/urea molar ratio of 2/9 as fuel. For the comparison purpose, denser powders were also combustion synthesized using urea as fuel. The porous/denser structure, characteristics (e.g. crystallite size and specific surface areas and sinterability of the two powders were investigated in detail. Experimental results disclosed that the as-prepared porous powders exhibited a much lower degree of agglomeration, smaller average agglomerate particle size and larger surface areas and thus far higher sintering behavior than the denser powders.

  6. [Study on physical properties of titanium alloy sample fabricated with vacuum-sintered powder metallurgy].

    Science.gov (United States)

    Ding, X; Liang, X; Chao, Y; Han, X

    2000-06-01

    To investigate the physical properties of titanium alloy fabricated with vacuum-sintered powder metallurgy. The titanium powders of three different particle sizes(-160mesh, -200 - +300mesh, -300mesh) were selected, and mixed with copper and aluminum powder in different proportions. Two other groups were made up of titanium powder(-200 - +300mesh) plated with copper and tin. The build-up and, condensation method and a double-direction press with a metal mold were used. The green compacts were sintered at 1000 degrees C for 15 minutes in a vacuum furnace at 0.025 Pa. In the double-direction press, the specimens were compacted at the pressure of 100 MPa, 200 MPa and 300 MPa respectively. Then the linear shrinkage ratio and the opening porosity of the sintered compacts were evaluated respectively. 1. The linear shrinkage ratio of specimens decreased with the increased compacted pressure(P 0.05), but that of titanium powder plated with copper and tin was higher than those of other specimens without plating(P 0.05). The composition of titanium-based metal powder mixtures and the compacted pressures affect the physical properties of sintered compacts. Titanium powder plated with copper and tin is compacted and sintered easily, and the physical properties of sintered compacts are greatly improved.

  7. Dispersion-strengthened aluminium powder products for nuclear application

    DEFF Research Database (Denmark)

    Hansen, Niels

    1967-01-01

    Strength, elongation, corrosion resistance, homogeneity, purity, compatibility with fuel, and resistance to irradiation damage, being main properties of SAP of interest for their application in nuclear technology, are discussed in connection with commercial products; effect on tensile and creep...

  8. The Effects of Particle Size on the Sintering Kinetics in Alumina Powder

    DEFF Research Database (Denmark)

    Kothari, N.C.

    1965-01-01

    Sintering studies on α-alumina powder have been conducted to determine the influence of particle size (0.08–0.1, 0.2–0.3 and 0.8–1.0 μm) and sintering atmosphere upon the rate of sintering in the temperature range 1200–1600° C. The shrinkage initiation temperature does not depend upon the particle...

  9. Microstructure and properties of gravity sintered 316l stainless steel powder with nickel boride addition

    Directory of Open Access Journals (Sweden)

    Božić Dušan

    2016-01-01

    Full Text Available The present work demonstrates a procedure for synthesis of stainless steel powder by gravity sintering method. As an additive to the basic powder, NiB powder was added in the amount of 0.2 - 1.0 wt.%. Gravity sintering was done in vacuum, at the temperatures of 1100°C-1250°C, in the course of 3 - 60 min, using ceramic mould. Structural characterization was conducted by XRD, and microstructural analysis by optical and scanning electron microscope (SEM. Mechanical properties were investigated by tensile tests with steel rings. Density and permeability were determined by standard techniques for porous samples. Gravity sintered stainless steel with NiB addition had more superior mechanical and physico-chemical properties compared to stainless steel obtained by standard powder metallurgy procedures - pressing and sintering. [Projekat Ministarstva nauke Republike Srbije, br. 172005

  10. XRD analysis and microstructure of milled and sintered V, W, C, and Co powders

    CSIR Research Space (South Africa)

    Bolokang, AS

    2011-01-01

    Full Text Available ; ? Sintering http://www.sciencedirect.com/science/article/pii/S0263436810001228 ...-1 International Journal of Refractory Metals and Hard Materials Volume 29, Issue 1, January 2011, Pages 108?111 XRD analysis and microstructure of milled and sintered V, W, C, and Co powders ? A.S. Bolokang ? M.J. Phasha ? C. Oliphant ? D. Motaung ? a...

  11. Sintered Nickel Powder Wicks for Flat Vertical Heat Pipes

    Directory of Open Access Journals (Sweden)

    Geir Hansen

    2015-03-01

    Full Text Available The fabrication and performance of wicks for flat heat pipe applications produced by sintering a filamentary nickel powder has been investigated. Tape casting was used as an intermediate step in the wick production process. Thermogravimetric analysis was used to study the burn-off of the organic binder used and to study the oxidation and reduction processes of the nickel. The wicks produced were flat, rectangular and intended for liquid transport in the upwards vertical direction. Rate-of-rise experiments using heptane were used to test the flow characteristics of the wicks. The wick porosities were measured using isopropanol. The heat transfer limitation constituted by the vapour static pressure and the capillary pressure was discussed. The influence on wick performance by using pore former in the manufacturing was studied. When Pcap/Psat > 1, the use of a pore former to increase the wick permeability will always improve the wick performance. When Pcap/Psat < 1, it was shown that if the effective pore radius and the permeability increase with an equal percentage the overall influence on the wick capacity is negative. A criterion for a successful pore former introduction is proposed and the concept of a pore former evaluation plot is presented.

  12. Effect of zircon on sintering, composition and microstructure of magnesia powders

    Directory of Open Access Journals (Sweden)

    Peng C.

    2009-01-01

    Full Text Available The effects of zircon on sintering, composition and microstructure of fused magnesia powders were studied by XRD, SEM and EDAX. With the increase of zircon content up to 6 wt%, the strength of sintered samples increased but the apparent porosity decreased. 6 wt% is an appropriate content of zircon to possess better properties of samples, and in this case the samples have a dense microstructure and lower content of glass phase. The presence of a liquid phase resulting from zircon addition is the main reason to improve sintering of magnesia powders.

  13. Nuclear Rocket Ceramic Metal Fuel Fabrication Using Tungsten Powder Coating and Spark Plasma Sintering

    Science.gov (United States)

    Barnes, M. W.; Tucker, D. S.; Hone, L.; Cook, S.

    2017-01-01

    Nuclear thermal propulsion is an enabling technology for crewed Mars missions. An investigation was conducted to evaluate spark plasma sintering (SPS) as a method to produce tungsten-depleted uranium dioxide (W-dUO2) fuel material when employing fuel particles that were tungsten powder coated. Ceramic metal fuel wafers were produced from a blend of W-60vol% dUO2 powder that was sintered via SPS. The maximum sintering temperatures were varied from 1,600 to 1,850 C while applying a 50-MPa axial load. Wafers exhibited high density (>95% of theoretical) and a uniform microstructure (fuel particles uniformly dispersed throughout tungsten matrix).

  14. Sintering behavior of doped ZnO powders for high field varistors

    Energy Technology Data Exchange (ETDEWEB)

    Ghirlanda, M.

    1990-08-01

    The sintering of ZnO varistor precursor powders, doped with Co, Mn and different concentrations of Bi and Al, is investigated and discussed in relation with sintering models. One purpose of the present study is to provide information valuable for the fabrication of high field varistors. As the fundamental parameter of these electronic components is the breakdown voltage per unit of thickness, which is determined by the number of grain boundaries per linear dimension, the grain size and the sintered density are crucial variables, and the sintering is a central step in the manufacturing of such varistors. Sintering experiments performed at constant heating rate in a loading dilatometer provide data on the densification and creep of the compacted powders. Another goal of the present study is to provide an experimental basis for the interpretation of the evolution of the ratio between densification rate and creep rate in terms of competition between densification and microstructure coarsening. This is accomplished by taking advantage of the variety of sintering behaviors that takes place in the system ZnO-Bi-Al: the comparison of these behaviors allows us to correlate the macroscopic sintering parameters to the evolution of the microstructure. It results that, while in non-doped powders densification and coarsening develop in a balanced way, resulting in the constancy of the ratio between densification rate and creep rate, the effect of the dopants on the sintering kinetics alters such a balance, leading this ratio to vary. 17 figs.

  15. Effect of microstructure changes on magnetic properties of spark plasma sintered Nd-Fe-B powders

    Directory of Open Access Journals (Sweden)

    Michalski B.

    2013-01-01

    Full Text Available In this study the SPS method was applied for low RE content (8,5% at. and high RE content (13,5 % at. MQ powders. The powders were sintered in a wide range of temperature, for 5 min., under pressure of 35 MPa. The low RE content grade, densified reluctantly and gained the density close to the theoretical value only for 850 °C. The coercivity decreased gradually with increasing sintering temperature. On the other hand, the densification of the higher RE content grade powder occurred much easier and the coercivity, close to the theoretical value, was achieved already at 650 °C. The coercivity of this material also decreased with increasing sintering temperature. Microstructural studies revealed that the SPS sintering process leads to partial decomposition of the Nd2Fe14B phase. The proportion of the RE-rich and iron phases increases parallel to the increasing sintering temperature. On the basis of the current results one can conclude that fabrication of high density MQ powders based magnets by the SPS method is possible, however the powders having higher RE content should be used for this purpose and the sintering temperature as low as possible, related to density, should be kept.

  16. PROCESS INVESTIGATIONS OF SELECTIVE LASER SINTERING OF TITANIUM POWDER POROUS MATERIALS WITH SPHERICAL PARTICLES

    Directory of Open Access Journals (Sweden)

    R. E. Bykau

    2011-01-01

    Full Text Available The paper describes a technology of selective laser sintering of porous materials with complicated surface geometry of spherical titanium powders. A mechanism of contact formation between powder particles at SLS and its influence on the geometrical form of the obtained received materials have been investigated in the paper.

  17. Mechanical properties of lightweight aerated concrete with different aluminium powder content

    Directory of Open Access Journals (Sweden)

    Shabbar Rana

    2017-01-01

    Full Text Available Aerated concrete is produced by introducing gas into a concrete, the amount dependent upon the requirements for strength. One method to achieve this is by using powdered aluminium which reacts with the calcium hydroxide produced upon hydration of the cement. The aim of the current study was to investigate the influence of the powder content on the mechanical properties of aerated concrete namely; compressive and flexural strengths, modulus of elasticity, density and porosity. The results indicated that an increase in aluminium content caused a decrease in the compressive and tensile strengths. It also produced a decrease in the modulus of elasticity. When the aluminium content increased, the density decreased and the porosity increased.

  18. Oxidation effects during laser cladding of aluminium with SiC/Al powders

    NARCIS (Netherlands)

    Hegge, H.J.; Boetje, J.; Hosson, J.Th.M. De

    1990-01-01

    Aluminium substrates were covered with a layer of an Al-SiC powder mixture. The surface was scanned with a laser beam during which the surface was melted. The top layer of the laser tracks contained oxide plates apart from some large SiC particles. In the bottom layer a cellular network was found

  19. Laser assisted cold spraying of aluminium alloy powder on stainless steel substrate

    CSIR Research Space (South Africa)

    Tlotleng, Monnamme

    2012-12-01

    Full Text Available International Conference on Information Warfare and Security, Denver, USA 25-26 March 2013 LASER ASSISTED COLD SPRAYING OF ALUMINIUM ALLOY POWDER ON STAINLESS STEEL SUBSTRATE M. Tlotleng1, 2; E.O. Olakanmi2; C. Meacock; Sisa Pityana1, 3; E.T. Akinlabi2...

  20. Enery Efficient Press and Sinter of Titanium Powder for Low-Cost Components in Vehicle Applications

    Energy Technology Data Exchange (ETDEWEB)

    Thomas Zwitter; Phillip Nash; Xiaoyan Xu; Chadwick Johnson

    2011-03-31

    This is the final technical report for the Department of Energy NETL project NT01931 Energy Efficient Press and Sinter of Titanium Powder for Low-Cost Components in Vehicle Applications. Titanium has been identified as one of the key materials with the required strength that can reduce the weight of automotive components and thereby reduce fuel consumption. Working with newly developed sources of titanium powder, Webster-Hoff will develop the processing technology to manufacture low cost vehicle components using the single press/single sinter techniques developed for iron based powder metallurgy today. Working with an automotive or truck manufacturer, Webster-Hoff will demonstrate the feasibility of manufacturing a press and sinter titanium component for a vehicle application. The project objective is two-fold, to develop the technology for manufacturing press and sinter titanium components, and to demonstrate the feasibility of producing a titanium component for a vehicle application. The lowest cost method for converting metal powder into a net shape part is the Powder Metallurgy Press and Sinter Process. The method involves compaction of the metal powder in a tool (usually a die and punches, upper and lower) at a high pressure (up to 60 TSI or 827 MPa) to form a green compact with the net shape of the final component. The powder in the green compact is held together by the compression bonds between the powder particles. The sinter process then converts the green compact to a metallurgically bonded net shape part through the process of solid state diffusion. The goal of this project is to expand the understanding and application of press and sinter technology to Titanium Powder applications, developing techniques to manufacture net shape Titanium components via the press and sinter process. In addition, working with a vehicle manufacturer, demonstrate the feasibility of producing a titanium component for a vehicle. This is not a research program, but rather a

  1. Study of the suitability of a commercial hydroxyapatite powder to obtain sintered compacts for medical applications

    Science.gov (United States)

    Palacio, C.; Jaramillo, D.; Correa, S.; Arroyave, M.

    2017-06-01

    Hydroxyapatite (HA) is a material widely used by the medical community due to its Ca/P ratio is comparable to the Ca/P ratio of bones and teeth, which promotes osteoinduction and osteoconduction processes when in contact with bone tissue, either as volume piece or coating. This work focuses on studying the quality of the commercial HA powder MKnano-#MKN-HXAP-S12 µm, after processing, to obtain sintered compact discs with suitable physical and chemical characteristics for implants applications. The HA powder was processed through calcination, grinding, pressing and sintering to evaluate the effect of such as procedures in the compacts dics quality. The raw powder was characterized by laser diffraction, SEM, XRF, XRD, TGA and DSC while the characteristics of the obtained compact discs were determined by dilatometry and XRD to identify the sintering temperature range, constituent phases, the amorphous content and the crystallinity degree, parameters that allow determining their suitability for implants applications. Although, it was not possible to obtain sintered compacts with the suitable chemical composition and without fractures, this work allowed to identify the parameters that determine the suitability of a HA powder to obtain sintered compacts for medical applications, as well as the characterization protocol that allows the evaluation of such parameters.

  2. 3D printing of weft knitted textile based structures by selective laser sintering of nylon powder

    Science.gov (United States)

    Beecroft, M.

    2016-07-01

    3D printing is a form of additive manufacturing whereby the building up of layers of material creates objects. The selective laser sintering process (SLS) uses a laser beam to sinter powdered material to create objects. This paper builds upon previous research into 3D printed textile based material exploring the use of SLS using nylon powder to create flexible weft knitted structures. The results show the potential to print flexible textile based structures that exhibit the properties of traditional knitted textile structures along with the mechanical properties of the material used, whilst describing the challenges regarding fineness of printing resolution. The conclusion highlights the potential future development and application of such pieces.

  3. Solution combustion synthesis and sintering behavior of porous MgAl2O4 powders

    OpenAIRE

    Bai J.H.; Liu J.C.

    2010-01-01

    Porous MgAl2O4 powders were synthesized with a solution combustion route using a mixture of glycine and urea with the glycine/urea molar ratio of 2/9 as fuel. For the comparison purpose, denser powders were also combustion synthesized using urea as fuel. The porous/denser structure, characteristics (e.g. crystallite size and specific surface areas) and sinterability of the two powders were investigated in detail. Experimental results disclosed that the as-prepared porous powders exhibit...

  4. Development of a dielectric ceramic based on diatomite-titania. Part one: powder preparation and sintering study

    Directory of Open Access Journals (Sweden)

    Tavares Elcio Correia de Souza

    1997-01-01

    Full Text Available This work presents powder preparation and sintering experiments of a mixture diatomite-titania. X-ray diffraction, DTA, TGA as well as chemical and microstructural analyses were made. The sintering process was investigated as a function of sintering temperature and time, mass variation, linear shrinkage and activation energy. The results show that sintering of diatomite-titania could be described by a viscous flow mechanism.

  5. Phosphorus as sintering activator in powder metallurgical steels: characterization of the distribution and its technological impact.

    Science.gov (United States)

    Krecar, Dragan; Vassileva, Vassilka; Danninger, Herbert; Hutter, Herbert

    2004-06-01

    Powder metallurgy is a highly developed method of manufacturing reliable ferrous parts. The main processing steps in a powder metallurgical line are pressing and sintering. Sintering can be strongly enhanced by the formation of a liquid phase during the sintering process when using phosphorus as sintering activator. In this work the distribution (effect) of phosphorus was investigated by means of secondary ion mass spectrometry (SIMS) supported by Auger electron spectroscopy (AES) and electron probe micro analysis (EPMA). To verify the influence of the process conditions (phosphorus content, sintering atmosphere, time) on the mechanical properties, additional measurements of the microstructure (pore shape) and of impact energy were performed. Analysis of fracture surfaces was performed by means of scanning electron microscopy (SEM). The concentration of phosphorus differs in the samples from 0 to 1% (w/ w). Samples with higher phosphorus concentrations (1% (w/ w) and above) are also measurable by EPMA, whereas the distributions of P at technically relevant concentrations and the distribution of possible impurities are only detectable (visible) by means of SIMS. The influence of the sintering time on the phosphorus distribution will be demonstrated. In addition the grain boundary segregation of P was measured by AES at the surface of in-situ broken samples. It will be shown that the distribution of phosphorus depends also on the concentration of carbon in the samples.

  6. Dispersion-strengthened Aluminium Products Manufactured by Powder Blending

    DEFF Research Database (Denmark)

    Hansen, Niels

    1969-01-01

    Detailed experiments carried out to examine relationship between microstructure and mechanical properties of powder-blended aluminum products are reported; their results as well as structural studies by transmission electron microscopy and tensile-and creep- testing, are given; as dispersed phase...

  7. The Promotion of Liquid Phase Sintering of Boron-Containing Powder Metallurgy Steels by Adding Nickel

    Directory of Open Access Journals (Sweden)

    Wu Ming-Wei

    2015-01-01

    Full Text Available Boron is a feasible alloying element for liquid phase sintering (LPS of powder metallurgy (PM steels. This study investigated the effect of nickel (Ni, which is widely used in PM steels, on the liquid phase sintering of boron-containing PM steels. The results showed that the addition of 1.8wt% Ni does not apparently modify the LPS mechanism of boron-containing PM steels. However, adding 1.8wt% Ni slightly improves the LPS densification from 0.60 g/cm3 to 0.65 g/cm3, though the green density is reduced. Thermodynamic simulation demonstrated that the presence of Ni lowers the temperature region of liquid formation, resulting in enhanced LPS densification. Moreover, original graphite powders remains in the steels sintered at 1200 ºC. These graphite powders mostly dissolve into the base iron powder when the sintering temperature is increased from 1200 ºC to 1250 ºC.

  8. Consolidation & Factors Influencing Sintering Process in Polymer Powder Based Additive Manufacturing

    Science.gov (United States)

    Sagar, M. B.; Elangovan, K.

    2017-08-01

    Additive Manufacturing (AM) is two decade old technology; where parts are build layer manufacturing method directly from a CAD template. Over the years, AM techniques changes the future way of part fabrication with enhanced intricacy and custom-made features are aimed. Commercially polymers, metals, ceramic and metal-polymer composites are in practice where polymers enhanced the expectations in AM and are considered as a kind of next industrial revolution. Growing trend in polymer application motivated to study their feasibility and properties. Laser sintering, Heat sintering and Inhibition sintering are the most successful AM techniques for polymers but having least application. The presentation gives up selective sintering of powder polymers and listed commercially available polymer materials. Important significant factors for effective processing and analytical approaches to access them are discussed.

  9. Structure and characteristics of functional powder composite materials obtained by spark plasma sintering

    Science.gov (United States)

    Oglezneva, S. A.; Kachenyuk, M. N.; Kulmeteva, V. B.; Ogleznev, N. B.

    2017-07-01

    The article describes the results of spark plasma sintering of ceramic materials based on titanium carbide, titanium carbosilicide, ceramic composite materials based on zirconium oxide, strengthened by carbon nanostructures and composite materials of electrotechnical purpose based on copper with addition of carbon structures and titanium carbosilicide. The research shows that the spark plasma sintering can achieve relative density of the material up to 98%. The effect of sintering temperature on the phase composition, density and porosity of the final product has been studied. It was found that with addition of carbon nanostructures the relative density and hardness decrease, but the fracture strength of ZrO2 increases up to times 2. The relative erosion resistance of the electrodes made of composite copper-based powder materials, obtained by spark plasma sintering during electroerosion treatment of tool steel exceeds that parameter of pure copper up to times 15.

  10. Effect of glow discharge sintering in the properties of a composite material fabricated by powder metallurgy

    Science.gov (United States)

    Cardenas, A.; Pineda, Y.; Sarmiento Santos, A.; Vera, E.

    2016-02-01

    Composite samples of 316 stainless steel and SiC were produced by powder metallurgy. Starting materials were mixed in different proportions and compacted to 700MPa. Sintering stage was performed by abnormal glow discharge plasma with direct current in an inert atmosphere of argon. The process was conducted at a temperature of 1200°C±5°C with a heating rate of 100°C/min. This work shows, the effectiveness of plasma sintering process to generate the first contacts between particles and to reduce vacancies. This fact is confirmed by comparing green and sintered density of the material. The results of porosity show a decrease after plasma sintering. Wear tests showed the wear mechanisms, noting that at higher SiC contents, the wear resistance decreases due to poor matrix-reinforcement interaction and by the porosity presence which causes matrix-reinforcement sliding.

  11. Interfacial reactions and wetting in Al-Mg sintered by powder metallurgy process

    Energy Technology Data Exchange (ETDEWEB)

    Faisal, Heny, E-mail: faisal@physics.its.ac.id; Darminto,; Triwikantoro,; Zainuri, M. [Physics Department, Math and Science Faculty, Institute of Technology Sepuluh Nopember (ITS) Jl. Arief Rahman Hakim, Surabaya 60111 (Indonesia)

    2016-04-19

    Was conducted to analyze the effect of temperature variation on the bonding interface sintered composite Al-Mg and analyze the effect of variations of the density and hardness sinter. Research carried out by the base material powders of Al, Mg powder and solvent n-butanol. The method used in this study is a powder metallurgy, with a composition of 60% volume fraction of Al - 40% Mg. Al-Mg mixing with n-butanol for 1 hour at 500 rpm. Then the emphasis (cold comression) with a size of 1.4 cm in diameter dies and height of 2.8 cm, is pressed with a force of 20 MPa and held for 15 minutes. After the sample into pellets, then sintered at various temperatures 300 °C, 350 °C, 400 °C and 450 °C. Characterization is done by using the testing green density, sintered density, X-ray diffraction (XRD), Scanning Electron Microscopy (SEM), vickers microhardness, and press test. XRD data analysis done by using X’Pert High Score Plus (HSP) to determine whether there is a new phase is formed. Test results show that the sintered density increasing sintering temperature, the resulting density is also increasing (shrinkage). However, at a temperature of 450 °C decreased (swelling). With the increased sinter density, interfacial bonding getting Kuta and more compact so that its hardness is also increased. From the test results of SEM / EDX, there Mg into Al in the border area. At temperatures of 300 °C, 350 °C, 400 °C, the phase formed is Al, Mg and MgO. While phase is formed at a temperature of 450 °C is aluminum magnesium (Al{sub 3}Mg{sub 2}), Aluminum Magnesium Zinc (AlMg{sub 2}Zn).

  12. A comparative approach to synthesis and sintering of alumina/yttria nanocomposite powders using different precipitants

    Energy Technology Data Exchange (ETDEWEB)

    Kafili, G. [Department of Nanotechnology Engineering, Faculty of Advanced Sciences and Technologies, University of Isfahan, Isfahan, 81746-73441 (Iran, Islamic Republic of); Movahedi, B., E-mail: b.movahedi@ast.ui.ac.ir [Department of Nanotechnology Engineering, Faculty of Advanced Sciences and Technologies, University of Isfahan, Isfahan, 81746-73441 (Iran, Islamic Republic of); Milani, M. [Faculty of Advanced Materials and Renewable Energy Research Center, Tehran (Iran, Islamic Republic of)

    2016-11-01

    Alumina/yttria nanocomposite powder as an yttrium aluminum garnet (YAG) precursor was synthesized via partial wet route using urea and ammonium hydrogen carbonate (AHC) as precipitants, respectively. The products were characterized using X-ray diffraction, field-emission scanning electron microscopy, transmission electron microscopy, Fourier transform infrared spectroscopy and energy dispersive spectroscopy. The use of urea produced very tiny spherical Y-compounds with chemical composition of Y{sub 2}(CO{sub 3}){sub 3}·nH{sub 2}O, which were attracted to the surface of alumina nanoparticles and consequently, a core-shell structure was obtained. The use of ammonium hydrogen carbonate produced sheets of Y-compounds with chemical composition of Y(OH)CO{sub 3} covering the alumina nanoparticles. A fine-grained YAG ceramic (about 500 nm), presenting a non-negligible transparency (45% RIT at IR range) was obtained by the spark plasma sintering (SPS) of alumina-yttria nanocomposite synthesized in the urea system. This amount of transmission was obtained by only the sintering of the powder specimen without any colloidal forming process before sintering or adding any sintering aids or dopant elements. However, by spark plasma sintering of alumina-yttria nanocomposite powder synthesized in AHC system, an opaque YAG ceramic with an average grain size of 1.2 μm was obtained. - Highlights: • Urea proved to be an appropriate precipitant for obtaining a core-shell alumina/yttria nanocomposite. • Alumina/yttria nanocomposite powders with more appropriate morphology and highly sinterability. • A fine-grained YAG ceramic was obtained by SPS of alumina-yttria nanocomposite.

  13. IN SITU FABRICATION OF Al 2024-Mg2Si COMPOSITE BY SPARK PLASMA SINTERING OF REACTIVE MECHANICALLY ALLOYED POWDER

    Directory of Open Access Journals (Sweden)

    Z. Sadeghian

    2016-06-01

    Full Text Available In situ Al2024- Mg2Si composite was fabricated by spark plasma sintering (SPS of reactive powder. Reactive powder was obtained from mechanical alloying (MA of elemental powders. Clad layers of in situ composite were fabricated on Al substrates by spark plasma sintering (SPS. Structural evolution during MA process and after SPS was investigated by X-ray diffractometery (XRD. Scanning electron microscopy (SEM was utilized to study the microstructure of sintered samples. Hardness and tensile behavior of sintered samples were investigated. The results showed that SPS of mechanically alloyed unreacted powder can result in the in situ formation of Mg2Si and Mg2Al3 within the Al matrix. SPSed clad layer showed a sound and clear interface to the Al substrate with a hardness of about 140 HV. Sintered in situ composite exhibited a tensile strength of 288 MPa.

  14. Spark Plasma Sintering and Upsetting of a Gas-Atomized/Air-Atomized Al Alloy Powder Mixture

    Science.gov (United States)

    Tünçay, Mehmet Masum; Muñiz-Lerma, José Alberto; Bishop, Donald Paul; Brochu, Mathieu

    2017-10-01

    Al-Zn-Mg-Cu alloy powder, Alumix 431D, was modified by replacing the native air-atomized pure Al particles with gas-atomized pure Al. Samples were sintered using spark plasma sintering (SPS), and upset forging was applied to the sintered samples by SPS. Densities over 98 and 99% of theoretical were obtained for the sintered and forged samples, respectively. Microstructural analysis and characterization of all samples were done using energy-dispersive spectroscopy and x-ray diffraction. Mechanical properties were evaluated using microhardness and flexural strength and strain measurements. The microhardness value of the T6 tempered sample was comparable to that of its wrought counterpart AA7075. Particle bonding after sintering was incomplete and reveals that composite oxide layer of Al-Zn-Mg-Cu alloy powder is difficult to disrupt, and it is necessary to apply a secondary process like forging to improve particle bonding. The loss in ductility following T6 tempering is ascribed to void formation due to the dissolution of the secondary phases, remaining undissolved precipitates, and a localized lack of cohesion between particles.

  15. Liquid Film Capillary Mechanism for Densification of Ceramic Powders during Flash Sintering

    Directory of Open Access Journals (Sweden)

    Rachman Chaim

    2016-04-01

    Full Text Available Recently, local melting of the particle surfaces confirmed the formation of spark and plasma during spark plasma sintering, which explains the rapid densification mechanism via liquid. A model for rapid densification of flash sintered ceramics by liquid film capillary was presented, where liquid film forms by local melting at the particle contacts, due to Joule heating followed by thermal runaway. Local densification is by particle rearrangement led by spreading of the liquid, due to local attractive capillary forces. Electrowetting may assist this process. The asymmetric nature of the powder compact represents an invasive percolating system.

  16. Investigation of the sintering kinetics of lead powders. Final technical report

    Energy Technology Data Exchange (ETDEWEB)

    Higgins, P.K.; Munir, Z.A.

    1977-08-01

    An analysis of the parameters involved in the sintering of lead powders under vacuum has been made. Sintering was accomplished at temperatures between 250/sup 0/ and 280/sup 0/C. Evaluation of surface area reduction data results in values of the mechanism exponent N between 5.3 and 6.7. Lack of shrinkage and the low vapor pressure of lead at the experimental temperatures lead to the conclusion that surface diffusion is the rate-controlling sintering mechanism. However, comparison of the experimentally measured activation energy, 170 kJ/mol (40.7 Kcal/mol), to that reported in the literature for surface self-diffusion of lead showed a significant discrepancy. Effects of pore isolation and surface oxide layers are proposed as possible explanations for this discrepancy as well as the deviation in the N values from those obtained theoretically. An attempt to isolate the effect of the oxide layer was made by sintering lead in a hydrogen atmosphere. Under these conditions, sintering is accompanied by shrinkage, thus indicating the presence of bulk-transport process. A mechanism exponent corresponding to viscous flow sintering was obtained. Furthermore, the calculated activation energy for this process was in good agreement with that reported for creep in lead.

  17. Sintering of B{sub 4}C powder obtained by a modified carbo-thermal reaction

    Energy Technology Data Exchange (ETDEWEB)

    Rocha, R.M.; Kazumi, M.H.; Goncalves, D.P.; Melo, F.C.L. [Centro Tecnico Aeroespacial (CTA) - Instituto de Aeronautica e Espaco, Praca Marechal Eduardo Gomes, 50 Campus do CTA - Vila das Acacias, 12228-904 Sao Jose dos Campos-SP (Brazil)

    2005-07-01

    Boron carbide is one of the hardest materials and a highly refractory material that is of great interest for structural, electronic and nuclear applications. B{sub 4}C is commercially manufactured by the carbo-thermal reduction of a mixture of boron oxide (B{sub 2}O{sub 3}) in an batch electric arc furnace process. However the carbo-thermal reaction on the stoichiometric starting composition results an excess carbon residue because of the boron loss in the form of B{sub 2}O{sub 2}. Thus, a modified carbo-thermal reaction is applied with an excess B{sub 2}O{sub 3} to compensate the loss and to obtain stoichiometric powders. The aim of this work is to study the sinterability of this powder with the lower carbon residue acting as sintering additive. Pressureless sintering in the temperatures of 1900 deg. C/30 min and 2100 deg. C/30 min in argon atmosphere were applied. The synthesized powders were analysed by XRD and SEM. Density of 94% of theoretical density was achieved for sample prepared with the powder obtained with 50% B{sub 2}O{sub 3} excess synthesized at 1700 deg. C/15 min. (authors)

  18. Sinterable Ceramic Powders from Laser-Heated Gases.

    Science.gov (United States)

    1988-02-01

    Reactions 25 3. Crystal Structure of Silicon Powders Produced from Laser-Heated Silane 37 IV . Post Synthesis Processing 1. Wetting and Dispersion of Silicon...Society, Session IV , High Temperature Materials Synthesis, Honolulu, Hawaii, Oct. 18-23, 1987 p87-05 IAS S! SIZM CAauiC POWDES: Sy XDS, c ZMUISTICS...ether. carboxylic acid. and aldehyde clases : water is also included.Acrigto William and Goodman.’ a single crystalline sili- The single-crstalline

  19. Peculiarities of welding pool degassing at surface deposition of aluminium alloys with powder wire

    Directory of Open Access Journals (Sweden)

    Володимир Якович Зусін

    2016-11-01

    Full Text Available The article contains the analysis of the conventional methods of surface deposition of aluminium alloys. It was shown that at surface deposition of aluminium alloys interstices, arising at hydrogen bubbles formation in the weld pool lat the moment of its crystallization are the most probable defects. An additional source of hydrogen supply into the weld pool springs up at surface deposition of aluminium alloys-this is the powder electrode charge. So, a model of formation of gas bubbles with due regard to this factor was developed. Presence of various surface defects, like cavities, shears, and micro-cracks is a factor, promoting formation of gaseous hydrogen phase inside a drop of electrode metal. Further development of gas bubbles, entrapped into the weld pool goes on by their consolidation and hydrogen diffusion from the molten metal into gaseous section. Intensification of bubble degassing, both at the stage of molten metal drop and at the welding pool stage is the most efficient way. The process of degassing depends on the amount of hydrogen, introduced into the weld pool. Proposed was an analytical dependence of evaluation of the original hydrogen concentration in the weld pool upon the coefficient of powder wire filling and dimensions of the charge particles. Experimental research of the influence of the parameters of powder wire upon the porosity of deposited metal made it possible to determine an optimal range of charge granulation and the coefficient of powder wire filling, ensuring intensive degassing during the period of its existence in liquid state and reaching deposited metal with sufficient density

  20. Microstructural Analysis of Sintered Gradient Materials Based on Distaloy SE Powder

    Directory of Open Access Journals (Sweden)

    Zarębski K.

    2016-06-01

    Full Text Available The study describes the microstructural analysis of cylindrically-shaped functionally graded products sintered from iron powder with scheduled graded structure on the cross-section running from the core to the surface layer of the sinter. Different types of structure were produced using Distaloy SE powder in two compositions - one without the addition of carbon, and another with 0.6wt% C. Two methods were used to fill the die cavity and shape the products. The first method involving a two-step compaction of individual layers. The second method using an original technique of die filling enabled the formation of transition zone between the outer layer and the core still at the stage of product shaping. As part of microstructural analysis, structural constituents were identified and voids morphology was examined. Studies covered the effect of the type of the applied method on properties of the graded zone obtained in the manufactured products

  1. Sintered Fe-Ni-Cu-Sn-C Alloys Made of Ball-Milled Powders

    Directory of Open Access Journals (Sweden)

    Romański A.

    2014-10-01

    Full Text Available The main objective of this paper was to perform sinterability studies of ball-milled Fe-12%Ni-6.4%Cu-1.6%Sn-0.6%C powders. A mixture of precisely weighed amounts of elemental iron, nickel and graphite, and pre-alloyed 80/20 bronze powders was ball-milled for 8, 30 and 120 hours. After cold-pressing at 400 MPa the specimens were sintered at 900oC for 30 minutes in a reducing atmosphere and subsequently tested for density and hardness as well as subjected to structural studies using scanning electron microscopy (SEM and X-ray diffraction (XRD analysis.

  2. Sintering and Cold Swaging of Tungsten Heavy Alloys Prepared from Various Grades of W Powder

    Science.gov (United States)

    Eroglu, S.

    2017-10-01

    In the present work, sintering and cold swaging of 92.5W-5.25Ni-2.25Fe heavy alloys prepared from various grades of W powder were investigated. The mean particle sizes of the W powder grades were 3.4 µm, 10.5 µm, and 28.0 µm. It was observed that linear shrinkage decreased with increasing W particle size. The sintering behavior of the alloys was discussed in terms of liquid capillarity and W particle size. The alloy prepared from the 28.0-µm grade W powder exhibited incomplete densification. This alloy could not be swaged because of the poor mechanical properties. The alloys of the other grades were fully densified. They exhibited better ductility and swageability. The alloy of the 10.5-µm grade W powder had good mechanical properties (e.g., tensile strength 1300 MPa, hardness 38 HRC after 10% cold swaging) that were equivalent to those of the alloy of the fine-grade W powder (3.4 µm).

  3. Structural design and experimental analysis of a selective laser sintering system with nano-hydroxyapatite powder.

    Science.gov (United States)

    Shuai, Cijun; Gao, Chengde; Nie, Yi; Hu, Huanglong; Qu, Hongyi; Peng, Shuping

    2010-08-01

    Hydroxyapatite (HA) is a ceramic transposition material which has been widely used for artificial bone. However, its applications are limited to a small implantation for non-bearing bone repair due to its high brittleness, low strength and poor mechanical properties. Thus, nanotechnology has been employed to improve the mechanical properties (torsion modulus, tensile strength and fatigue resistance, etc.) of HA for bone implantation. In this study, we developed a selective laser sintering system for fabrication of artificial bone with nano-HA powder. The key characteristics of this novel system is the laser with fast heating and fast cooling properties, which efficiently prevents the nanosize particles from forming micron size ones in the process of the sintering. The microstructure of the sintered nano-HA scaffolds produced in this system was investigated under Scanning Electron Microscopy (SEM). We showed that the size of nano particles were increased with the prolonged sintering time. Moreover, they are more in shape of granules instead of the original shape of needle. We suggest that the nano HA scaffolds which meet the requirements for the mechanical and biological properties of bone can be obtained by optimizing the sintering time.

  4. Prediction of heating rate controlled viscous flow activation energy during spark plasma sintering of amorphous alloy powders

    Science.gov (United States)

    Paul, Tanaji; Harimkar, Sandip P.

    2017-07-01

    The viscous flow behavior of Fe-based amorphous alloy powder during isochronal spark plasma sintering was analyzed under the integrated theoretical background of the Arrhenius and directional structural relaxation models. A relationship between viscous flow activation energy and heating rate was derived. An extension of the pertinent analysis to Ti-based amorphous alloys confirmed the broad applicability of such a relationship for predicting the activation energy for sintering below the glass transition temperature (T g) of the amorphous alloy powders.

  5. Characterisation of oxidised aluminium powder: validation of a new anodic oxidation bench.

    Science.gov (United States)

    Gascoin, Nicolas; Gillard, Philippe; Baudry, Guillaume

    2009-11-15

    Aluminium powder is of major interest in many applications but it presents a risk due to its high explosibility, particularly when dispersed in air. The safety is directly linked to the particles oxidation because the Minimum Ignition Energy (MIE), which is required to initiate an Al dust explosion, increases with the oxide layer thickness. This study provides a controlled method to furnish reproducible homogeneous set of powder for such safety studies. Thanks to a new experimental bench, the influence on the oxidation rate of seven treatment parameters is investigated (current density, time of treatment, acid concentration, mass of powder, particles size, stirring, neutralisation by ammonia solution). The oxide content is plotted versus the current density, the time and the acid concentration to provide reference curves for further elaboration of oxidised powder. The particles size of sieved powder is measured before and after treatment by different methods (optical and Scanning Electron Microscopes, laser measurement). A high refinement of the powder in terms of size distribution is achieved thanks to the employed sieving. The present bench and the elaborated procedure are of great interest to provide well-calibrated oxidised powder directly available for safety studies. The time must be adjusted, depending on the wanted oxide content--from 2 to 18 wt.% - and the other treatment parameters must be kept constant: acid concentration (5 wt.%), current density (1 Adm(-2)), treated powder (20 g). In these conditions, the ratio of the oxide layer thickness on the particles diameter is found to be constant for a given oxide content whatever the particles size.

  6. Preparation of superhard cubic boron nitride sintered from commercially available submicron powders

    Science.gov (United States)

    Liu, Teng; Kou, Zili; Lu, Jingrui; Yan, Xiaozhi; Liu, Fangming; Li, Xin; Ding, Wei; Liu, Jin; Zhang, Qiang; Wang, Qiang; Ma, Dejiang; Lei, Li; He, Duanwei

    2017-03-01

    Using submicron cubic boron nitride (cBN) powder as a starting material, polycrystalline cBN (PcBN) samples without additives were sintered from 8.0-14.0 GPa at 1750 °C, and their sintering behaviour and mechanical properties were investigated. Transmission electron microscopy analysis showed that high-density nanotwins could be generated from common submicron cBN grains during high pressure and high temperature treatment. The dislocation glide and (111) mechanical micro-twinning are the main mechanisms that underlie plastic deformation in the sintering process, and this contributes to the grain refinement. A refinement in the grain size (˜120 nm), micro-defect (nanotwin and stacking faults), and strong covalent bonding between the grains are crucial for improving the sample mechanical properties. The PcBN sintered at 11.0 GPa/1750 °C possessed outstanding mechanical properties, including a high Vickers hardness (˜72 GPa), fracture toughness (˜12.4 MPam1/2), and thermal stability (˜1273 °C in air).

  7. Characterization of the distribution of the sintering activator boron in powder metallurgical steels with SIMS.

    Science.gov (United States)

    Krecar, Dragan; Vassileva, Vassilka; Danninger, Herbert; Hutter, Herbert

    2004-06-01

    Powder metallurgy is a well-established method for manufacturing ferrous precision parts. A very important step is sintering, which can be strongly enhanced by the formation of a liquid phase during the sintering process. Boron activates this process by forming such a liquid phase at about 1200 degrees C. In this work, the sintering of Fe-B was performed under the protective atmospheres of hydrogen, argon or nitrogen. Using different grain sizes of the added ferroboron leads to different formations of pores and to the formation of secondary pores. The effect of boron was investigated by means of Secondary Ion Mass Spectrometry (SIMS) supported by Scanning Electron Microscopy (SEM) and Light Microscopy (LM). To verify the influence of the process parameters on the mechanical properties, the microstructure (pore shape) was examined and impact energy measurements were performed. The concentrations of B in different samples were varied from 0.03-0.6 weight percent (wt%). Higher boron concentrations are detectable by EPMA, whereas the distributions of boron in the samples with interesting overall concentration in the low wt% range are only detectable by means of SIMS. This work shows that the distribution of boron strongly depends on its concentration and the sintering atmosphere used. At low concentration (up to 0.1 wt%) there are boride precipitations; at higher concentration there is a eutectic iron-boron grain boundary network. There is a decrease of the impact energy observed that correlates with the amount of eutectic phase.

  8. Sintered FeCuRe Alloys Produced from Commercially Available Powders

    Directory of Open Access Journals (Sweden)

    Borowiecka-Jamrozek J.

    2017-09-01

    Full Text Available This paper discusses the mechanical properties of materials fabricated from commercially available powders designed for use as a metal matrix of diamond-impregnated composites. The powders with the catalogue numbers CSA and CSA800 produced in China were tested under laboratory conditions. The specimens were fabricated in a graphite mould using hot pressing. The materials were analysed for density, porosity, hardness and static tensile strength. A scanning electron microscope (SEM was employed to observe the microstructure and fracture surfaces of the specimens. The experimental data was used to determine how the chemical composition of the powders and the process parameters affected the microstructure and properties of the materials. The properties of the sintered materials produced from the Chinese powders were compared with the properties reported for specimens fabricated from cobalt powder (Co SMS. Even though the hot pressed CSA and CSA800 powders had inferior mechanical properties to their cobalt analogue, they seem well-suited for general-purpose diamond-impregnated tools with less demanding applications.

  9. Influence of the powder preparation on the sintering of Yb-doped Sc 2O 3 transparent ceramics

    Science.gov (United States)

    Bravo, A. C.; Longuet, L.; Autissier, D.; Baumard, J. F.; Vissie, P.; Longuet, J. L.

    2009-03-01

    We report the preparation and the sintering of high quality Yb:Sc 2O 3 powders with the ultimate intent to make transparent Yb:Sc 2O 3 ceramics for laser applications. The aim of the study is to compare two routes of powder preparation and observe the influence of the powder processing on the sintering of Yb-doped Sc 2O 3 ceramics. The powders were prepared (i) either from commercial oxides by a classical ceramic way (solid state reaction process) (ii) or by a wet chemical route. In that case, a carbonate precursor was synthesized by a coprecipitation method from a mixed solution of scandium and ytterbium nitrates using aqueous ammonium hydrogen carbonate as a precipitating agent. The Yb:Sc 2O 3 powder was obtained after heat treatment of the carbonate precursor at 700 °C. The powders prepared by these two methods were characterized by BET measurements, XRD and SEM and their sintering behaviour was investigated by dilatometry. The effects of a grinding step and of the addition of a sintering aid addition (TEOS) were investigated. The microstructures of the vacuum sintered materials were observed by scanning electron microscopy. Electron probe microanalysis allowed to characterize the repartition of the dopant Yb 3+ in the Sc 2O 3 matrix. Translucent ceramics with densities close to 99% were obtained in the best conditions.

  10. Nanoclay/Polymer Composite Powders for Use in Laser Sintering Applications: Effects of Nanoclay Plasma Treatment

    Science.gov (United States)

    Almansoori, Alaa; Majewski, Candice; Rodenburg, Cornelia

    2017-11-01

    Plasma-etched nanoclay-reinforced Polyamide 12 (PA12) powder is prepared with its intended use in selective laser sintering (LS) applications. To replicate the LS process we present a downward heat sintering (DHS) process, carried out in a hot press, to fabricate tensile test specimens from the composite powders. The DHS parameters are optimized through hot stage microscopy, which reveal that the etched clay (EC)-based PA12 (EC/PA12) nanocomposite powder melts at a temperature 2°C higher than that of neat PA12, and 1-3°C lower than that of the nonetched clay-based nanocompsite (NEC/PA12 composite). We show that these temperature differences are critical to successful LS. The distribution of EC and NEC onto PA12 is investigated by scanning electron microscopy (SEM). SEM images show clearly that the plasma treatment prevents the micron-scale aggregation of the nanoclay, resulting in an improved elastic modulus of EC/PA12 when compared with neat PA12 and NEC/PA12. Moreover, the reduction in elongation at break for EC/PA12 is less pronounced than for NEC/PA12.

  11. Aluminium matrix composites fabricated by infiltration method

    OpenAIRE

    L.A. Dobrzański; M. Kremzer; A.J. Nowak; Nagel, A.

    2009-01-01

    Purpose: The aim of this work is to examine the structure and properties of metal matrix composites obtained by infiltration method of porous ceramic preforms by liquid aluminium alloy.Design/methodology/approach: Ceramic preforms were manufactured by the sintering method of ceramic powder. The preform material consists of powder Condea Al2O3 CL 2500, however, as the pore forming the carbon fibers Sigrafil C10 M250 UNS were used. Then ceramic preforms were infiltrated with liquid eutectic EN ...

  12. [Determination of major expansion properties of refractory die material compatible with slip casting core of sintered titanium powder].

    Science.gov (United States)

    Chao, Y; Kuang, X; Liao, Y; Wang, H

    1999-02-01

    To determinate major expansion properties of refractory die material. The setting expansion ratio of refractory die material for slip casting core of sintered titanium powder at room temperature was performed, as well as thermal expansion ratio from room temperature to 800 degrees C. The maximum setting expansion ratio in 2 hours reached 0.3407%; The final setting expansion ratio in 24 hours was 0.3117%; The mean thermal expansion coefficient was mainly in range of 8 x 10(-6)-11 x 10(-6)/degree C; The expansion property seemed very stable after sintering repeatedly and the small shrinkage after sintering could be compensated with the die spacer and setting expansion. The expansion properties of the refractory die material that we synthesized can fulfil the application requirements of slip casting core of sintered titanium powder.

  13. Sintered materials based on copper and alumina powders synthesized by a novel method

    Directory of Open Access Journals (Sweden)

    Korać Marija

    2010-01-01

    Full Text Available This paper presents the production of sintered materials from nano-composite powders obtained by a novel synthesis method, which represents a combination of thermochemical synthesis and mechanical alloying. Produced powders were characterized by an average individual particle size of 30nm, with the presence of a small number of aggregates with a size of 150nm. The positive effect on dispersion strengthening of the copper matrix occurred up to 1 wt.% Al2O3, whereas a further increase of the Al2O3 content showed a negative effect on hardness. The new synthesis method is more suiTab. for composite materials containing maximum 1wt.% Al2O3. By this novel method it is possible to produce composites possessing a good combination of hardness and electrical conductivity.

  14. Loose powder detection and surface characterization in selective laser sintering via optical coherence tomography

    Science.gov (United States)

    Guan, Guangying; Hirsch, Matthias; Syam, Wahyudin P.; Leach, Richard K.; Huang, Zhihong; Clare, Adam T.

    2016-07-01

    Defects produced during selective laser sintering (SLS) are difficult to non-destructively detect after build completion without the use of X-ray-based methods. Overcoming this issue by assessing integrity on a layer-by-layer basis has become an area of significant interest for users of SLS apparatus. Optical coherence tomography (OCT) is used in this study to detect surface texture and sub-surface powder, which is un-melted/insufficiently sintered, is known to be a common cause of poor part integrity and would prevent the use of SLS where applications dictate assurance of defect-free parts. To demonstrate the capability of the instrument and associated data-processing algorithms, samples were built with graduated porosities which were embedded in fully dense regions in order to simulate defective regions. Simulated in situ measurements were then correlated with the process parameters used to generate variable density regions. Using this method, it is possible to detect loose powder and differentiate between densities of ±5% at a sub-surface depth of approximately 300 μm. In order to demonstrate the value of OCT as a surface-profiling technique, surface texture datasets are compared with focus variation microscopy. Comparable results are achieved after a spatial bandwidth- matching procedure.

  15. Microstructure and mechanical properties of air atomized aluminum powder consolidated via spark plasma sintering

    Energy Technology Data Exchange (ETDEWEB)

    Sweet, G.A. [Dalhousie University, Department of Process Engineering and Applied Science, 1360 Barrington Street, Halifax, Nova Scotia, Canada B3J 1Z1 (Canada); Brochu, M. [McGill University, Mining and Materials Engineering Department, 3610 University Street, Montreal, Quebec, Canada H3A 0C5 (Canada); Hexemer, R.L.; Donaldson, I.W. [GKN Sinter Metals LLC, 3300 University Drive, Auburn Hills 48326 (United States); Bishop, D.P., E-mail: Paul.Bishop@dal.ca [Dalhousie University, Department of Process Engineering and Applied Science, 1360 Barrington Street, Halifax, Nova Scotia, Canada B3J 1Z1 (Canada)

    2014-07-01

    Two air atomized aluminum powders, one of commercial purity and the other magnesium-doped (0.4 wt%), were processed by SPS and conventional PM means. An investigation of SPS processing parameters and their effect on sinter quality were investigated. A comparison with conventionally processed PM counterparts was also conducted. Applied pressure and ultimate processing temperature bore the greatest influence on processing, while heating rate and hold time showed a minor effect. Full density specimens were achieved for both powders under select processing conditions. To compliment this, large (80 mm) and small (20 mm) diameter samples were made to observe possible up-scaling effects, as well as tensile properties. Large samples were successfully processed, albeit with somewhat inferior densities to the smaller counterparts presumably due to the temperature inhomogeneity during processing. An investigation of tensile properties for SPS samples exhibited extensive ductility (∼30%) at high sintering temperatures, while lower temperature SPS samples as well as all PM processed samples exhibited a brittle nature. The measurement of residual oxygen and hydrogen contents showed a significant elimination of both species in SPS samples under certain processing parameters when compared to conventional PM equivalents.

  16. Sintering and Microstructures of SUS 316L Powder Produced by 3D Printing Process

    Directory of Open Access Journals (Sweden)

    Kim W.J.

    2017-06-01

    Full Text Available Selective laser sintering (SLS is a type of laminating sintering technique, using CO2 laser with (metal, polymer, and ceramic powders. In this result, the flake SUS 316L was used to achieve a high porous product, and compare to spherical type. After SLS, the porosity of flake-type sample with 34% was quite higher than that of the spherical-type one that had only 11%. The surface roughness of the flake SLS sample were also investigated in both inner and surface parts. The results show that the deviation of the roughness of the surface part is about 64.40μm, while that of the internal one was about 117.65μm, which presents the containing of high porosity in the uneven surfaces. With the process using spherical powder, the sample was quite dense, however, some initial particles still remained as a result of less energy received at the beneath of the processing layer.

  17. Loose powder detection and surface characterization in selective laser sintering via optical coherence tomography.

    Science.gov (United States)

    Guan, Guangying; Hirsch, Matthias; Syam, Wahyudin P; Leach, Richard K; Huang, Zhihong; Clare, Adam T

    2016-07-01

    Defects produced during selective laser sintering (SLS) are difficult to non-destructively detect after build completion without the use of X-ray-based methods. Overcoming this issue by assessing integrity on a layer-by-layer basis has become an area of significant interest for users of SLS apparatus. Optical coherence tomography (OCT) is used in this study to detect surface texture and sub-surface powder, which is un-melted/insufficiently sintered, is known to be a common cause of poor part integrity and would prevent the use of SLS where applications dictate assurance of defect-free parts. To demonstrate the capability of the instrument and associated data-processing algorithms, samples were built with graduated porosities which were embedded in fully dense regions in order to simulate defective regions. Simulated in situ measurements were then correlated with the process parameters used to generate variable density regions. Using this method, it is possible to detect loose powder and differentiate between densities of ±5% at a sub-surface depth of approximately 300 μm. In order to demonstrate the value of OCT as a surface-profiling technique, surface texture datasets are compared with focus variation microscopy. Comparable results are achieved after a spatial bandwidth- matching procedure.

  18. Liquid Phase Sintering of Boron-Containing Powder Metallurgy Steel with Chromium and Carbon

    Science.gov (United States)

    Wu, Ming-Wei; Fan, Yu-Chi; Huang, Her-Yueh; Cai, Wen-Zhang

    2015-11-01

    Liquid phase sintering is an effective method to improve the densification of powder metallurgy materials. Boron is an excellent alloying element for liquid phase sintering of Fe-based materials. However, the roles of chromium and carbon, and particularly that of the former, on liquid phase sintering are still undetermined. This study demonstrated the effects of chromium and carbon on the microstructure, elemental distribution, boride structure, liquid formation, and densification of Fe-B-Cr and Fe-B-Cr-C steels during liquid phase sintering. The results showed that steels with 0.5 wt pct C densify faster than those without 0.5 wt pct C. Moreover, although only one liquid phase forms in Fe-B-Cr steel, adding 0.5 wt pct C reduces the formation temperature of the liquid phase by about 50 K (°C) and facilitates the formation of an additional liquid, resulting in better densification at 1473 K (1200 °C). In both Fe-B-Cr and Fe-B-Cr-C steels, increasing the chromium content from 1.5 to 3 wt pct raises the temperature of liquid formation by about 10 K (°C). Thermodynamic simulations and experimental results demonstrated that carbon atoms dissolved in austenite facilitate the eutectic reaction and reduce the formation temperature of the liquid phase. In contrast, both chromium and molybdenum atoms dissolved in austenite delay the eutectic reaction. Furthermore, the 3Cr-0.5Mo additive in the Fe-0.4B steel does not change the typical boride structure of M2B. With the addition of 0.5 wt pct C, the crystal structure is completely transformed from M2B boride to M3(B,C) boro-carbide.

  19. Feasibility of Plasma Treated Clay in Clay/Polymer Nanocomposites Powders for use Laser Sintering (LS)

    Science.gov (United States)

    Almansoori, Alaa; Seabright, Ryan; Majewski, C.; Rodenburg, C.

    2017-05-01

    The addition of small quantities of nano-clay to nylon is known to improve mechanical properties of the resulting nano-composite. However, achieving a uniform dispersion and distribution of the clay within the base polymer can prove difficult. A demonstration of the fabrication and characterization of plasma-treated organoclay/Nylon12 nanocomposite was carried out with the aim of achieving better dispersion of clay platelets on the Nylon12 particle surface. Air-plasma etching was used to enhance the compatibility between clays and polymers to ensure a uniform clay dispersion in composite powders. Downward heat sintering (DHS) in a hot press is used to process neat and composite powders into tensile and XRD specimens. Morphological studies using Low Voltage Scanning Electron Microscopy (LV-SEM) were undertaken to characterize the fracture surfaces and clay dispersion in powders and final composite specimens. Thermogravimetric analysis (TGA) testing performed that the etched clay (EC) is more stable than the nonetched clay (NEC), even at higher temperatures. The influence of the clay ratio and the clay plasma treatment process on the mechanical properties of the nanocomposites was studied by tensile testing. The composite fabricated from (3% EC/N12) powder showed ~19 % improvement in elastic modulus while the composite made from (3% NEC/N12) powder was improved by only 14%). Most notably however is that the variation between tests is strongly reduced when etch clay is used in the composite. We attribute this to a more uniform distribution and better dispersion of the plasma treated clay within polymer powders and ultimately the composite.

  20. Effects of precursor powders and sintering processes on the superconducting properties of MgB{sub 2}

    Energy Technology Data Exchange (ETDEWEB)

    Zhou Sihai; Pan, A V; Horvat, J; Qin, M J; Liu, H K [Institute for Superconducting and Electronic Materials, University of Wollongong, NSW 2522 (Australia)

    2004-09-01

    Different precursor powders and procedures were used to fabricate MgB{sub 2} superconductor. It was found that the purity of the B powder had strong effects on the T{sub c} and J{sub c} of MgB{sub 2}. The J{sub c} of the sample made from 90% B powder decreased 40 times at 3 T and 20 K compared with the 99% B powder samples. The impurity phases might be the reason for the suppression of the T{sub c} and the J{sub c}. Variation of the Mg:B ratio also influenced the MgB{sub 2} properties. J{sub c} decreased with fluctuations from the normal rate (Mg:B 1:2). It was found that the effects of the oxidization of the Mg powder on J{sub c} were not strong when the Mg powder was only slightly oxidized. However, when the Mg powder was severely oxidized, the J{sub c} decreased significantly. A two-step sintering process was adopted to make MgB{sub 2}. In this process, the first sintering stage was at a lower temperature. It was found that this pre-sintering did not have a good effect on the properties, despite the fact that the mass density was improved. The phase composition and microstructure were analysed to explain the different effects.

  1. A review on powder-based additive manufacturing for tissue engineering: selective laser sintering and inkjet 3D printing

    Science.gov (United States)

    Farid Seyed Shirazi, Seyed; Gharehkhani, Samira; Mehrali, Mehdi; Yarmand, Hooman; Metselaar, Hendrik Simon Cornelis; Adib Kadri, Nahrizul; Azuan Abu Osman, Noor

    2015-06-01

    Since most starting materials for tissue engineering are in powder form, using powder-based additive manufacturing methods is attractive and practical. The principal point of employing additive manufacturing (AM) systems is to fabricate parts with arbitrary geometrical complexity with relatively minimal tooling cost and time. Selective laser sintering (SLS) and inkjet 3D printing (3DP) are two powerful and versatile AM techniques which are applicable to powder-based material systems. Hence, the latest state of knowledge available on the use of AM powder-based techniques in tissue engineering and their effect on mechanical and biological properties of fabricated tissues and scaffolds must be updated. Determining the effective setup of parameters, developing improved biocompatible/bioactive materials, and improving the mechanical/biological properties of laser sintered and 3D printed tissues are the three main concerns which have been investigated in this article.

  2. A review on powder-based additive manufacturing for tissue engineering: selective laser sintering and inkjet 3D printing.

    Science.gov (United States)

    Shirazi, Seyed Farid Seyed; Gharehkhani, Samira; Mehrali, Mehdi; Yarmand, Hooman; Metselaar, Hendrik Simon Cornelis; Adib Kadri, Nahrizul; Osman, Noor Azuan Abu

    2015-06-01

    Since most starting materials for tissue engineering are in powder form, using powder-based additive manufacturing methods is attractive and practical. The principal point of employing additive manufacturing (AM) systems is to fabricate parts with arbitrary geometrical complexity with relatively minimal tooling cost and time. Selective laser sintering (SLS) and inkjet 3D printing (3DP) are two powerful and versatile AM techniques which are applicable to powder-based material systems. Hence, the latest state of knowledge available on the use of AM powder-based techniques in tissue engineering and their effect on mechanical and biological properties of fabricated tissues and scaffolds must be updated. Determining the effective setup of parameters, developing improved biocompatible/bioactive materials, and improving the mechanical/biological properties of laser sintered and 3D printed tissues are the three main concerns which have been investigated in this article.

  3. Computation of Effective Radiative Properties of Powders for Selective Laser Sintering Simulations

    Science.gov (United States)

    Moser, Daniel; Pannala, Sreekanth; Murthy, Jayathi

    2015-05-01

    Selective laser sintering (SLS) is an additive manufacturing technique for rapidly creating parts directly from a computer-aided design (CAD) model by using a laser to fuse successive layers of powder. However, better understanding of the effect of particle-level variations on the overall build quality is needed. In this work, we investigated these effects computationally by considering the role of the particle size distribution and variations in the powder bed depth to mimic the part complexity found in overhangs and protrusions. In addition, the results from these studies can be distilled to obtain better effective material properties such as laser absorptivity and laser extinction coefficient that are needed for continuum models of the process. We implement a Monte Carlo ray-tracing algorithm within the discrete element model in the open-source simulation software MFiX. Random, loose-packed, particle bed structures are generated, and effective absorptivity and extinction coefficients are calculated. Results are compared against previous computational and experimental measurements for free, monodisperse, and deep powder beds, with good agreement being obtained. Correlations along with uncertainties are developed to allow the effective absorptivity and extinction coefficient as a function of various particle and operational parameters to be accurately set in SLS macroscale models.

  4. Sintering in Laser Sintering

    Science.gov (United States)

    Bourell, David L.

    2016-03-01

    Laser sintering is a popular additive manufacturing technology, particularly for service parts. Invented by C. Deckard in the mid-1980s, the approach of using a laser to densify a powder bed selectively has been extensively researched and has been applied to metals, ceramics, polymers and composites. In the traditional powder-metallurgical sense, sintering involves solid-state atomic transport resulting in neck formation and eventual densification in a powder mass. The use of the term "sintering" as a descriptive term for the powder-bed additive manufacturing process has been problematical to the technical community, because the predominant densification mechanism has been shown for most applications to be melting and reflow. The term has perpetuated as a name for the additive manufacturing process, at least for polymers. The technical term "sintering" is accurately associated with laser sintering insofar as powder pre-processing and part post-processing are concerned. It may also be used to describe formation of "part cake". This paper describes the circumstances surrounding the coining of the term, "laser sintering" and provides some examples of how sintering is used in pre- and post-processing.

  5. Densification and volumetric change during supersolidus liquid phase sintering of prealloyed brass Cu28Zn powder: Modeling and optimization

    Directory of Open Access Journals (Sweden)

    Mohammadzadeh A.

    2014-01-01

    Full Text Available An investigation has been made to use response surface methodology and central composite rotatable design for modeling and optimizing the effect of sintering variables on densification of prealloyed Cu28Zn brass powder during supersolidus liquid phase sintering. The mathematical equations were derived to predict sintered density, densification parameter, porosity percentage and volumetric change of samples using second order regression analysis. As well as the adequacy of models was evaluated by analysis of variance technique at 95% confidence level. Finally, the influence and interaction of sintering variables, on achieving any desired properties was demonstrated graphically in contour and three dimensional plots. In order to better analyze the samples, microstructure evaluation was carried out. It was concluded that response surface methodology based on central composite rotatable design, is an economical way to obtain arbitrary information with performing the fewest number of experiments in a short period of time.

  6. Particle Surface Softening as Universal Behaviour during Flash Sintering of Oxide Nano-Powders

    Directory of Open Access Journals (Sweden)

    Rachman Chaim

    2017-02-01

    Full Text Available The dissipated electric power in oxide powder compacts, subjected to flash sintering, is several hundreds of W·cm−3. This power is analyzed considering local softening/melting and transient plasma/liquid formation at the particle contacts due to thermal runaway. The sudden increase in compact electric conductivity and dissipated power referred to current percolation through the softening/liquid formed at the particle contacts, at the percolation threshold. The energy-balance and heat transfer considerations during the transient flash event are consistent with the local heating of the nanoparticle contacts to the ceramic melting temperature, or above it. The formation of the plasma by field emission of electrons is also considered.

  7. Direct Selective Laser Sintering/Melting of High Density Alumina Powder Layers at Elevated Temperatures

    Science.gov (United States)

    Deckers, J.; Meyers, S.; Kruth, J. P.; Vleugels, J.

    Direct selective laser sintering (SLS) or selective laser melting (SLM) are additive manufacturing techniques that can be used to produce three-dimensional ceramic parts directly, without the need for a sacrificial binder. In this paper, a low laser energy density is applied to SLS/SLM high density powder layers of sub-micrometer alumina at elevated temperatures (up to 800̊C). In order to achieve this, a furnace was designed and built into a commercial SLS machine. This furnace was able to produce a homogeneously heated cylindrical zone with a height of 60 mm and a diameter of 32 mm. After optimizing the layer deposition and laser scanning parameters, two ceramic parts with a density up to 85% and grain sizes as low as 5 μm were successfully produced.

  8. Effects of Post-Sinter Processing on an Al–Zn–Mg–Cu Powder Metallurgy Alloy

    Directory of Open Access Journals (Sweden)

    Matthew David Harding

    2017-09-01

    Full Text Available The objective of this work was to study the effects of several post-sinter processing operations (heat-treatment, sizing, shot peening on a press-and-sinter 7xxx series aluminum powder metallurgy (PM alloy. The characterization of the products was completed through a combination of non-contact surface profiling, hardness measurements, differential scanning calorimetry (DSC, transmission electron microscopy (TEM, X-ray diffraction (XRD, tensile, and three-point bend fatigue testing. It was determined that sizing in the as-quenched state imparted appreciable reductions in surface hardness (78 HRB and fatigue strength (168 MPa relative to counterpart specimens that were sized prior to solutionizing (85 HRB and 228 MPa. These declines in performance were ascribed to the annihilation of quenched in vacancies that subsequently altered the nature of precipitates within the finished product. The system responded well to shot peening, as this process increased fatigue strength to 294 MPa. However, thermal exposure at 353 K (80 °C and 433 K (160 °C then reduced fatigue performance to 260 MPa and 173 MPa, respectively, as a result of residual stress relaxation and in-situ over-aging.

  9. Sintering of Cu–Al2O3 nano-composite powders produced by a thermochemical route

    Directory of Open Access Journals (Sweden)

    MARIJA KORAC

    2007-11-01

    Full Text Available This paper presents the synthesis of nano-composite Cu–Al2O3 powder by a thermochemical method and sintering, with a comparative analysis of the mechanical and electrical properties of the obtained solid samples. Nano-crystalline Cu–Al2O3 powders were produced by a thermochemical method through the following stages: spray-drying, oxidation of the precursor powder, reduction by hydrogen and homogenization. Characterization of powders included analytical electron microscopy (AEM coupled with energy dispersive spectroscopy (EDS, differenttial thermal and thermogravimetric (DTA–TGA analysis and X-ray diffraction (XRD analysis. The size of the produced powders was 20–50 nm, with a noticeable presence of agglomerates. The composite powders were characterized by a homogenous distribution of Al2O3 in a copper matrix. The powders were cold pressed at a pressure of 500 MPa and sintered in a hydrogen atmosphere under isothermal conditions in the temperature range from 800 to 900 °C for up to 120 min. Characterization of the Cu–Al2O3 sintered system included determination of the density, relative volume change, electrical and mechanical properties, examination of the microstructure by SEM and focused ion beam (FIB analysis, as well as by EDS. The obtained nano-composite, the structure of which was, with certain changes, presserved in the final structure, provided a sintered material with a homogenеous distribution of dispersoid in a copper matrix, with exceptional effects of reinforcement and an excellent combination of mechanical and electrical properties.

  10. Effect of Sintering Atmosphere and Solution Treatment on Density, Microstructure and Tensile Properties of Duplex Stainless Steels Developed from Pre-alloyed Powders

    Science.gov (United States)

    Murali, Arun Prasad; Mahendran, Sudhahar; Ramajayam, Mariappan; Ganesan, Dharmalingam; Chinnaraj, Raj Kumar

    2017-10-01

    In this research, Powder Metallurgy (P/M) of Duplex Stainless Steels (DSS) of different compositions were prepared through pre-alloyed powders and elemental powders with and without addition of copper. The powder mix was developed by pot mill for 12 h to obtain the homogeneous mixture of pre-alloyed powder with elemental compositions. Cylindrical green compacts with the dimensions of 30 mm diameter and 12 mm height were compacted through universal testing machine at a pressure level of 560 ± 10 MPa. These green compacts were sintered at 1350 °C for 2 h in hydrogen and argon atmospheres. Some of the sintered stainless steel preforms were solution treated at 1050 °C followed by water quenching. The sintered as well as solution treated samples were analysed by metallography examination, Scanning Electron Microscopy and evaluation of mechanical properties. Ferrite content of sintered and solution treated DSS were measured by Fischer Ferritoscope. It is inferred that the hydrogen sintered DSS depicted better density (94% theoretical density) and tensile strength (695 MPa) than the argon sintered steels. Similarly the microstructure of solution treated DSS revealed existence of more volume of ferrite grains than its sintered condition. Solution treated hydrogen sintered DSS A (50 wt% 316L + 50 wt% 430L) exhibited higher tensile strength of 716 MPa and elongation of 17%, which are 10-13% increment than the sintered stainless steels.

  11. Effect of sintering conditions on the microstructural and mechanical characteristics of porous magnesium materials prepared by powder metallurgy.

    Science.gov (United States)

    Čapek, Jaroslav; Vojtěch, Dalibor

    2014-02-01

    There has recently been an increased demand for porous magnesium materials in many applications, especially in the medical field. Powder metallurgy appears to be a promising approach for the preparation of such materials. Many works have dealt with the preparation of porous magnesium; however, the effect of sintering conditions on material properties has rarely been investigated. In this work, we investigated porous magnesium samples that were prepared by powder metallurgy using ammonium bicarbonate spacer particles. The effects of the purity of the argon atmosphere and sintering time on the microstructure (SEM, EDX and XRD) and mechanical behaviour (universal loading machine and Vickers hardness tester) of porous magnesium were studied. The porosities of the prepared samples ranged from 24 to 29 vol.% depending on the sintering conditions. The purity of atmosphere played a significant role when the sintering time exceeded 6h. Under a gettered argon atmosphere, a prolonged sintering time enhanced diffusion connections between magnesium particles and improved the mechanical properties of the samples, whereas under a technical argon atmosphere, oxidation at the particle surfaces caused deterioration in the mechanical properties of the samples. These results suggest that a refined atmosphere is required to improve the mechanical properties of porous magnesium. © 2013.

  12. Production of dispersed nanometer sized YAG powders from alkoxide, nitrate and chloride precursors and spark plasma sintering to transparency

    Energy Technology Data Exchange (ETDEWEB)

    Suarez, M., E-mail: m.suarez@cinn.e [Departamento de Materiales Nanoestructurados, Centro de Investigacion en Nanomateriales y Nanotecnologia (CINN), Principado de Asturias - Consejo superior de Investigaciones Cientificas (CSIC) - Universidad de Oviedo - UO, Parque Tecnologico de Asturias, 33428 Llanera, Asturias (Spain); Fernandez, A. [Fundacion ITMA, Parque Tecnologico de Asturias, 33428, Llanera (Spain); Menendez, J.L.; Torrecillas, R. [Departamento de Materiales Nanoestructurados, Centro de Investigacion en Nanomateriales y Nanotecnologia (CINN), Principado de Asturias - Consejo superior de Investigaciones Cientificas (CSIC) - Universidad de Oviedo - UO, Parque Tecnologico de Asturias, 33428 Llanera, Asturias (Spain)

    2010-03-18

    Yttrium aluminum garnet (YAG) was synthesized from different starting materials, i.e., alkoxide, nitrate and chloride precursors. The conversion steps from the precursors to crystalline YAG were studied by Raman spectroscopy. Dispersed YAG powders were formed at a relatively low temperature, around 800 {sup o}C by the chlorides route, whereas alkoxide precursors needed firing over 900 {sup o}C and nitrates even over 1100 {sup o}C. Lyophilized YAG gel was sintered to transparency by the spark plasma sintering method at 1500 {sup o}C with in-line transmittances close to 60% at 680 nm and over 80% in the infrared range.

  13. Fabrication and Compression Properties of Functionally Graded Copper Foam Made Using Friction Powder Sintering and Dissolution

    Science.gov (United States)

    Hangai, Yoshihiko; Zushida, Kousuke; Fujii, Hidetoshi; Kuwazuru, Osamu; Yoshikawa, Nobuhiro

    2017-09-01

    Functionally graded (FG) metal foams have properties that vary with the position, giving them controlled compression deformation behavior with the desired plateau stresses. In this contribution, bilayer FG Cu foams consisting of a high-porosity layer and a low-porosity layer were fabricated and their compression properties were demonstrated. A friction powder sintering process based on the sintering and dissolution process was employed to fabricate the FG Cu foams. X-ray computed tomography observations revealed that the porosity markedly changed around the boundary between the layers of the FG Cu foam with NaCl volume fractions of V f = 80% (high porosity) and V f = 60% (low porosity), and the two layers exhibited almost constant porosities and were bonded seamlessly. From compression tests on the fabricated FG Cu foams, it was found that the V f = 80% layer first deformed while the V f = 60% layer hardly deformed at the beginning of the compression. Thereafter, the V f = 60% layer started to deform. From the compression stress-strain curves, the FG Cu foams exhibited two plateau regions with low and high plateau stresses corresponding to the deformation behavior. The first plateau stress and second plateau stress obtained from the FG Cu foams exhibited similar values to those obtained from uniform Cu foams with V f = 80% and V f = 60%, respectively. Moreover, Cu foams consisting of simply stacked uniform Cu foams with V f = 80% and V f = 60% without bonding exhibited almost the same deformation behavior and compression properties except for slightly larger dispersion than that in the FG Cu foams, which is considered to be due to the lack of bonding and the discontinuity between the pores at the boundary between the V f = 80% and V f = 60% layers.

  14. Spark plasma sintering of hydrothermally derived ultrafine Ca doped lanthanum chromite powders

    Directory of Open Access Journals (Sweden)

    Rendón-Angeles, J. C.

    2006-08-01

    Full Text Available Lanthanum chromite nano-particles, with a composition of La0.9Ca0.1CrO3 and La0.8Ca0.2CrO3, were produced by 1 h of hydrothermal reaction at 400 and 425°C respectively. The sintering of the powders was conducted using a spark plasma apparatus over the temperature range 1300-1550ºC for 1 min with a constant loading pressure of 45 MPa. Additional sintering experiments using conventional firing were carried out for comparison. Fully densified (98 % r.d. lanthanum chromite pellets with fine equiaxial grains 2.3 μm in size were obtained using the SPS (spark plasma sintering method. In contrast, a maximum relative density of 97 % was produced using La0.8Ca0.2CrO3 sintered conventionally at 1400ºC for 300 min, and the average grain size of the resulting sintered sample was 6 μm.

    Partículas ultrafinas de cromita de lantano, con una composición de La0.9Ca0.1CrO3 y La0.8Ca0.2CrO3, se obtuvieron después de 1 hora de síntesis hidrotermal a las temperaturas de 400 y 425°C respectivamente. Los compuestos obtenidos, con un tamaño de partícula de ~ 200 nm, se caracterizaron utilizando las técnicas de DRX, MEB y MET. La sinterización de estos polvos se efectuó en un equipo de chispa de plasma en el rango de temperatura de 1300-1500°C durante 1 min, y a una presión de compactación de 45 MPa. Ambos polvos también se sinterizaron siguiendo un tratamiento térmico convencional, en aire, con el propósito de comparar ambos métodos de sinterización. Las muestras de cromita de lantano sinterizadas por plasma presentaban una densidad relativa del 98 % (/t; y una microestructura monofásica con granos equaxiales con un tamaño medio de grano menor de 2.3 μm. En contraste, la composición La0.8Ca0.2CrO3, sinterizada a 1400°C/300 min, por métodos convencionales alcanzó una densidad relativa máxima del 97 % y su microestructura estaba formada por una sola fase con un tamaño medio de grano de 6 μm.

  15. Improved critical current densities in bulk FeSe superconductor using ball milled powders and high temperature sintering

    Energy Technology Data Exchange (ETDEWEB)

    Muralidhar, M.; Furutani, K.; Murakami, M. [Graduate School of Science and Engineering, Superconducting Materials Laboratory, Shibaura Institute of Technology, Tokyo (Japan); Kumar, Dinesh; Rao, M.S. Ramachandra [Department of Physics, Nano Functional Materials Technology Centre and Materials Science Research Centre, Indian Institute of Technology Madras, Chennai (India); Koblischka, M.R. [Institute of Experimental Physics, Saarland University, Saarbruecken (Germany)

    2016-12-15

    The present study is investigating the effect of high temperature sintering combined with ball milled powders for the preparation of FeSe material via solid state sintering technique. The commercial powders of Fe (99.9% purity) and Se (99.9% purity) were mixed in a nominal ratio Fe:Se = 1:1 and thoroughly ground and ball-milled in a glove box during 6 h. Then, the powder mixture was pressed into pellets of 5 mm in diameter and 2 mm thickness using an uniaxial pressure of 100 MPa. The samples were sealed in quartz tubes and sintered at 600 C for 24 h. Then, the pellets were again thoroughly ground and ball-milled in the glove box and pressed into pellets, and the final sintering was performed at two different temperatures, namely at 900 C for 24 h and at 950 C for 24 h. X-ray diffraction results confirmed that both samples showed mainly of the β-FeSe with tetragonal structure. The temperature dependence of magnetization (M-T) curves revealed a sharp superconducting transition T{sub c,} {sub onset} = 8.16 K for the sample sintered at 900 C. Further, scanning electron microscopy observations proved that samples sintered at 900 C show a platelike grain structure with high density. As a result, improved irreversibility fields around 5 T and the critical current density (J{sub c}) values of 6252 A cm{sup -2} at 5 K and self-field are obtained. Furthermore, the normalized volume pinning force versus the reduced field plots indicated a peak position at 0.4 for the sample sintered at 900 C. Improved flux pinning and the high J{sub c} values are attributed to the textured microstructure of the material, produced by a combination of high temperature sintering and ball milling. (copyright 2016 The Authors. Phys. Status Solidi A published by WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  16. Fabrication of Yb:Sc2O3 laser ceramics by vacuum sintering co-precipitated nano-powders

    Science.gov (United States)

    Liu, Qiang; Dai, Zhengfa; Hreniak, Dariusz; Li, Shanshan; Liu, Wenbin; Wang, Wei; Luo, Wei; Li, Chaoyu; Dai, Jiawei; Chen, Haohong; Kou, Huamin; Shi, Yun; Pan, Yubai; Li, Jiang

    2017-10-01

    Ytterbium doped scandium oxide (Yb:Sc2O3) nano-powders were synthesized by a co-precipitation method. Ammonium hydrogen carbonate (NH4HCO3) and ammonia sulfate ((NH4)2SO4) were used in the precipitation process as the precipitant and dispersing agent, respectively. Structural properties and morphology of the precursor and nano-powders were investigated by BET, XRD, and SEM measurements. Ultra-fine and low agglomerated 5 at%Yb:Sc2O3 powders with the average particle size of 86 nm were obtained after calcination of the precipitate at 1100 °C for 5 h, that was found to be the optimal temperature for preparation of 5 at%Sc2O3 powders for further sintering. 5 at%Yb:Sc2O3 transparent ceramics with in-line transmittance of 73.9% at 1100 nm and average grain size of 182 μm were fabricated by vacuum sintering of the optimal powder at 1850 °C for 10 h. The microstructure, the spectroscopic properties and the gain characteristics of obtained 5 at%Yb:Sc2O3 ceramics were also studied and discussed.

  17. The investigation of die-pressing and sintering behavior of ITP CP-Ti and Ti-6Al-4V powders

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Wei [ORNL; Yamamoto, Yukinori [ORNL; Peter, William H [ORNL; Clark, Michael B [ORNL; Nunn, Stephen D [ORNL; Kiggans, Jim [ORNL; Muth, Thomas R [ORNL; Blue, Craig A [ORNL; Williams, James C [Ohio State University; Fuller, Brian [International Titanium Powder; Akhtar, Kamal [International Titanium Powder

    2012-01-01

    This paper investigated the die-pressing and sintering behavior of the low-cost CP-Ti and Ti-6Al- 4V powders made by the Armstrong Process . The Armstrong powders have an irregular coral like, dendritic morphology, with a dendrite size of approximately 2-5 m. As-received as well as milled powders were uniaxially pressed at designated pressures up to 690 MPa to form disk samples with different aspect ratios. In the studied pressure range, an empirical powder compaction equation was applied to linearize the green density pressure relationship, and powder compaction parameters were obtained. The Armstrong Ti-64 powder exhibited a significantly higher sinterability than the CP-Ti powder. This was explained to be due to the higher diffusivity of V at the sintering temperature. The Ti-64 samples with a green density of 71.0% increased to 99.6% after sintering at 1300oC for 1 hour. An ex-situ technique was used to track the powder morphology change before and after sintering.

  18. Microstructure and Mechanical Properties of Ti-6Al-4V Fabricated by Selective Laser Melting of Powder Produced by Granulation-Sintering-Deoxygenation Method

    Science.gov (United States)

    Sun, Pei; Fang, Z. Zak; Zhang, Ying; Xia, Yang

    2017-12-01

    Commercial spherical Ti powders for additive manufacturing applications are produced today by melt-atomization methods at relatively high costs. A meltless production method, called granulation-sintering-deoxygenation (GSD), was developed recently to produce spherical Ti alloy powder at a significantly reduced cost. In this new process, fine hydrogenated Ti particles are agglomerated to form spherical granules, which are then sintered to dense spherical particles. After sintering, the solid fully dense spherical Ti alloy particles are deoxygenated using novel low-temperature deoxygenation processes with either Mg or Ca. This technical communication presents results of 3D printing using GSD powder and the selective laser melting (SLM) technique. The results showed that tensile properties of parts fabricated from spherical GSD Ti-6Al-4V powder by SLM are comparable with typical mill-annealed Ti-6Al-4V. The characteristics of 3D printed Ti-6Al-4V from GSD powder are also compared with that of commercial materials.

  19. Microstructure and Mechanical Properties of Ti-6Al-4V Fabricated by Selective Laser Melting of Powder Produced by Granulation-Sintering-Deoxygenation Method

    Science.gov (United States)

    Sun, Pei; Fang, Z. Zak; Zhang, Ying; Xia, Yang

    2017-09-01

    Commercial spherical Ti powders for additive manufacturing applications are produced today by melt-atomization methods at relatively high costs. A meltless production method, called granulation-sintering-deoxygenation (GSD), was developed recently to produce spherical Ti alloy powder at a significantly reduced cost. In this new process, fine hydrogenated Ti particles are agglomerated to form spherical granules, which are then sintered to dense spherical particles. After sintering, the solid fully dense spherical Ti alloy particles are deoxygenated using novel low-temperature deoxygenation processes with either Mg or Ca. This technical communication presents results of 3D printing using GSD powder and the selective laser melting (SLM) technique. The results showed that tensile properties of parts fabricated from spherical GSD Ti-6Al-4V powder by SLM are comparable with typical mill-annealed Ti-6Al-4V. The characteristics of 3D printed Ti-6Al-4V from GSD powder are also compared with that of commercial materials.

  20. The effect of forming stresses on the sintering of ultra-fine Ce0.9Gd0.1O2-δ powders

    DEFF Research Database (Denmark)

    Glasscock, Julie; Esposito, Vincenzo; Foghmoes, Søren Preben Vagn

    2013-01-01

    The effect of particle and pore arrangement on sintering and densification of ultra-fine (∼130nm) Ce0.9Gd0.1O2-δ powder was evaluated. The common understanding that higher initial density of a ceramic network leads to a higher sintered density is not valid for fine powders, which have extremely...... good sinterability when there is a favourable particle packing. The effect of the applied stresses during forming (which produce different particle packing arrangements) was investigated by forging green bodies by different shaping techniques, including casting, and cold isostatic pressing. Samples...

  1. High quality aluminium doped zinc oxide target synthesis from nanoparticulate powder and characterisation of sputtered thin films

    Energy Technology Data Exchange (ETDEWEB)

    Isherwood, P.J.M., E-mail: P.J.M.Isherwood@lboro.ac.uk [Centre for Renewable Energy Systems Technology, Loughborough University, Loughborough, Leicestershire LE11 3TU (United Kingdom); Neves, N. [Innovnano, S. A., Rua Coimbra Inovação Parque, IParque Lote 13, 3040-570 Antanhol, Coimbra (Portugal); Bowers, J.W. [Centre for Renewable Energy Systems Technology, Loughborough University, Loughborough, Leicestershire LE11 3TU (United Kingdom); Newbatt, P. [Innovnano, S. A., Rua Coimbra Inovação Parque, IParque Lote 13, 3040-570 Antanhol, Coimbra (Portugal); Walls, J.M. [Centre for Renewable Energy Systems Technology, Loughborough University, Loughborough, Leicestershire LE11 3TU (United Kingdom)

    2014-09-01

    Nanoparticulate aluminium-doped zinc oxide powder was synthesised through detonation and subsequent rapid quenching of metallic precursors. This technique allows for precise compositional control and rapid nanoparticle production. The resulting powder was used to form sputter targets, which were used to deposit thin films by radio frequency sputtering. These films show excellent sheet resistance and transmission values for a wide range of deposition temperatures. Crystal structure analysis shows that crystals in the target have a random orientation, whereas the crystals in the films grow perpendicular to the substrate surface and propagate preferentially along the (002) axis. Higher temperature deposition reduces crystal quality with a corresponding decrease in refractive index and an increase in sheet resistance. Films deposited between room temperature and 300 °C were found to have sheet resistances equivalent to or better than indium tin oxide films for a given average transmission value. - Highlights: • Nanoparticulate AZO powder was used to produce sputter targets. • The powder synthesis technique allows for precise compositional control. • Sputtered films show excellent optical, electronic and structural properties. • High temperature films show reduced electrical and structural quality. • For a given transmission, films show equivalent sheet resistances to ITO.

  2. Effect Of DyMn Alloy-Powder Addition On Microstructure And Magnetic Properties Of NdFeB Sintered Magnets

    Directory of Open Access Journals (Sweden)

    Lee M.-W.

    2015-06-01

    Full Text Available Micostructural change and corresponding effect on coercivity of a NdFeB sintered magnet mixed with small amount of DyMn powder was investigated. In the sintered magnet mixed with the DyMn alloy-powder Dy-rich shell was formed at outer layer of the main grains, while Mn was mostly concentrated at Nd-rich triple junction phase (TJP, lowering melting temperature of the Nd-rich phase that eventually improved the microstructural characteristics of the gain boundary phase. The coercivity of a magnet increased more than 3.5 kOe by the mixing of the DyMn alloy-powder.

  3. [Determination of normal temperature properties of refractory die material compatible with slip casting core of sintered titanium powder].

    Science.gov (United States)

    Kuang, X; Liao, Y; Chao, Y; Wang, H

    1999-05-01

    The refractory die is the precondition for developing slip casting core of sintered powder. This study is to determine the normal temperature properties of the refractory die material compatible with slip casting core. to mix the die material at five different ratios (8/1, 7.5/1, 7/1, 6.5/1, and 6/1) and measure their solidification time with self-manufactured Vicker's needle; to prepare five cylindrical specimens (phi 10 x 15 mm) in different drying time for determining their compressive strength, and then to let another five specimens fire at 1000 degrees C four times for measuring the residual compressive strength at room temperature. The setting time was 16.25 minutes (7.5/1), and the lower the powder-liquid ratio, the longer the setting time. The normal compressive strength was 25.32 MPa (drying 24 hours), while the longer the drying time, the higher the compressive strength achieved (P slip casting core of sintered powder.

  4. Characterization of metal powder based rapid prototyping components under aluminium high pressure die casting process conditions

    CSIR Research Space (South Africa)

    Pereira, MFVT

    2009-11-01

    Full Text Available used in metal high pressure die casting toolsets. The specimens were subjected to a program of cyclic immersion in molten aluminium alloy and cooling in water based die release medium. The heat checking and soldering phenomena were analyzed through...

  5. Sintering and composition of a powder mixture of fine Al2O3 and beta-sialon composite made from bauxite

    Directory of Open Access Journals (Sweden)

    Nan L.I.

    2002-01-01

    Full Text Available The sintering and composition of samples made of powder mixtures consisting of fine a-AI2O3 powder and beta-Sialon composite powder which was made from bauxite by carbonthermal reduction and nitridation were studied. The proportion of fine a-AI2O3 to beta'-Sialon composite powder in the powder mixture and soaking time give influences on porosity and relative density of the samples sintered at 1600eC. AI2O3, 15R and MgO which was added in 2 wt.% to improve sintering of the sample disappeared in the samples made of single P'-Sialon composite powder. They solubilize into beta-Sialon. In the sample made of a powder mixture consiting of 60 wt.% beta'-Sialon composite to 40 wt.% a-AI2O3 with addition of 2 wt.% MgO, beta'-Sialon, ct-AI2O3 and MgAION coexist after sintering at 1600BC.

  6. An Investigation on the Sinterability and the Compaction Behavior of Aluminum/Graphene Nanoplatelets (GNPs) Prepared by Powder Metallurgy

    Science.gov (United States)

    Saboori, A.; Novara, C.; Pavese, M.; Badini, C.; Giorgis, F.; Fino, P.

    2017-03-01

    In the present study, the densification response of Al matrix reinforced with different weight percentages (0, 0.5, 1.0, 1.5 and 2.0 wt.%) of graphene nanoplatelets (GNPs) was studied. These composites were produced by a wet method followed by a conventional powder metallurgy. The Raman spectrum of graphene indicates that preparation of the composites through the wet mixing method did not affect the disordering and defect density in the GNPs structure. The nanocomposite powder mixture was consolidated via a cold uniaxial compaction. The samples were sintered at different temperatures (540, 580 and 620 °C) under nitrogen flow so as to assess the sinterability of the nanocomposites. X-ray diffraction (XRD) has been carried out to check the possible reaction between GNPs and aluminum. According to the XRD patterns, it seems that Al4C3 did not form during the fabrication process. The relative density, compressibility, sinterability and Vickers hardness of the nanocomposites were also evaluated. The effects of GNPs on the consolidation behavior of the matrix were studied using the Heckel, Panelli and Ambrosio Filho, and Ge equations. The outcomes show that at early stage of consolidation the rearrangement of particles is dominant, while by increasing the compaction pressure, due to the load partitioning effect of GNPs, the densification rate of the powder mixture decreases. Moreover, the fabricated nanocomposites exhibited high Vickers hardness of 67 HV5, which is approximately 50% higher than monolithic aluminum. The effect of graphene addition on the thermal conductivity of Al/GNPs nanocomposites was evaluated by means of thermal diffusivity measurement, and the results showed that the higher thermal conductivity can be only achieved at lower graphene content.

  7. Coercivity enhancement in (Ce,Nd)-Fe-B sintered magnets prepared by adding NdH{sub x} powders

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Le-le [Key Laboratory of Integrated Exploitation of Bayan Obo Multi-Metal Resources, Inner Mongolia University of Science and Technology, Baotou 014010 (China); School of Science, Inner Mongolia University of Science and Technology, Baotou 014010 (China); Li, Zhu-bai, E-mail: lzbgj@163.com [Key Laboratory of Integrated Exploitation of Bayan Obo Multi-Metal Resources, Inner Mongolia University of Science and Technology, Baotou 014010 (China); Ma, Qiang; Li, Yong-feng; Zhao, Qian [Key Laboratory of Integrated Exploitation of Bayan Obo Multi-Metal Resources, Inner Mongolia University of Science and Technology, Baotou 014010 (China); School of Science, Inner Mongolia University of Science and Technology, Baotou 014010 (China); Zhang, Xue-feng, E-mail: xuefeng056@163.com [Key Laboratory of Integrated Exploitation of Bayan Obo Multi-Metal Resources, Inner Mongolia University of Science and Technology, Baotou 014010 (China); School of Science, Inner Mongolia University of Science and Technology, Baotou 014010 (China)

    2017-08-01

    (Ce,Nd)-Fe-B sintered magnets were prepared by the addition of NdH{sub x} powders in Ce{sub 9}Nd{sub 4.5}Fe{sub 80}B{sub 6.5} powders. The coercivity is rather low in Ce{sub 9}Nd{sub 4.5}Fe{sub 80}B{sub 6.5} magnets, and Ce element prefers to distribute at the outer-layer of main phase (Ce,Nd){sub 2}Fe{sub 14}B. The investigation of scanning electron microscope shows that the addition of NdH{sub x} powders leads to the increase of Nd content at grain outer-layer of main phase owing to the element diffusion. Magnetization reversal undergoes the nucleation of reversed domain wall at grain outer-later, and the addition of NdH{sub x} powders leads to the increase in the nucleation field of reversed domain, giving rise to the significant improvement of coercivity. The larger amount addition of NdH{sub x} powders leads to the increase in the amount of intergranular phase, resulting in the decreases of the remanence, the squareness of demagnetization curve and the maximum energy product.

  8. Coercivity enhancement in (Ce,Nd)-Fe-B sintered magnets prepared by adding NdHx powders

    Science.gov (United States)

    Zhang, Le-le; Li, Zhu-bai; Ma, Qiang; Li, Yong-feng; Zhao, Qian; Zhang, Xue-feng

    2017-08-01

    (Ce,Nd)-Fe-B sintered magnets were prepared by the addition of NdHx powders in Ce9Nd4.5Fe80B6.5 powders. The coercivity is rather low in Ce9Nd4.5Fe80B6.5 magnets, and Ce element prefers to distribute at the outer-layer of main phase (Ce,Nd)2Fe14B. The investigation of scanning electron microscope shows that the addition of NdHx powders leads to the increase of Nd content at grain outer-layer of main phase owing to the element diffusion. Magnetization reversal undergoes the nucleation of reversed domain wall at grain outer-later, and the addition of NdHx powders leads to the increase in the nucleation field of reversed domain, giving rise to the significant improvement of coercivity. The larger amount addition of NdHx powders leads to the increase in the amount of intergranular phase, resulting in the decreases of the remanence, the squareness of demagnetization curve and the maximum energy product.

  9. Effects of surrounding powder in sintering process on the properties of Sb and Mn- doped barium-strontium titanate PTCR ceramics

    Directory of Open Access Journals (Sweden)

    Pornsuda Bomlai

    2006-05-01

    Full Text Available In this research, the effects of surrounding powder used during sintering of Sb and Mn doped bariumstrontium titanate (BST ceramics were studied. The ceramic samples were prepared by a conventional mixed-oxide method and placed on different powders during sintering. Phase formation, microstructure and PTCR behavior of the samples were then observed. Microstructures and PTCR behavior varied with the type of surrounding powder, whereas the crystal structure did not change. The surrounding powder has more effects on the shape of the grain than on the size. The grain size of samples was in the range of 5-20 μm. The most uniform grain size and the highest increase of the ratio of ρmax/ρRT were found to be about 106 for samples which had been sintered on Sb-doped BST powder. This value was an order of magnitude greater than for samples sintered on a powder of the equivalent composition to that of the sample pellet.

  10. Phase, crystal struture and sintering behavior of shock-synthesized Pb(Zr 0.95Ti 0.05)O 3 powders

    Science.gov (United States)

    Wang, Junxia; Yang, Shiyuan; Wang, Jin; He, Hongliang; Xiong, Ying; Chen, Feng

    2010-12-01

    With a cylindrical shock-wave-loading technique, the single perovskite-phase Pb(Zr 0.95Ti 0.05)O 3 powders (PZT 95/5) were synthesized by shock-induced chemical reactions in heterogeneous multi-material powder mixtures of Pb 3O 4, ZrO 2 and TiO 2. The phase and crystal structure of as-synthesized powders were characterized by X-ray diffraction (XRD) and fourier transform infrared (FT-IR) analysis. And the microstructure and electrical properties of PZT 95/5 ceramics prepared with as-synthesized PZT powders at different sintering temperature were analyzed. The results showed that the shock-wave-induced a large quantity of lattice defects and distortion of the crystal structure in the shock-synthesized PZT powders, which could enhance the sintering activity. Thus, the optimal density and electrical properties of PZT ceramics prepared with as-synthesized powders could be obtained at a sintering temperature of 1200-1225 °C for 3 h, significantly lower than the sintering temperature of PZT 95/5 ceramics prepared by conventional solid-state reaction.

  11. Impact of Fe powder sintering and soldering in production of porous heating surface on flow boiling heat transfer in minichannels

    Directory of Open Access Journals (Sweden)

    Depczyński Wojciech

    2017-01-01

    Full Text Available This paper focuses on identification of the impact of porous heated surface on flow boiling heat transfer in a rectangular minichannel. The heated element for Fluorinert FC-72 was a thin plate made of Haynes-230. Infrared thermography was used to determine changes in the temperature on its outer smooth side. The porous surface in contact with the fluid in the minichannel was produced in two processes: sintering or soldering of Fe powder to the plate. The results were presented as relationships between the heat transfer coefficient and the distance from the minichannel inlet and as boiling curves. Results obtained for using a smooth heated plate at the saturated boiling region were also presented to compare. In the subcooled boiling region, at a higher heat flux, the heat transfer coefficient was slightly higher for the surface prepared via soldering. In the saturated boiling region, the local heat transfer coefficients obtained for the smooth plate surface were slightly higher than those achieved from the sintered plate surface. The porous structures formed have low thermal conductivity. This may induce noticeable thermal resistance at the diffusion bridges of the sintered structures, in particular within the saturated boiling region.

  12. Impact of Fe powder sintering and soldering in production of porous heating surface on flow boiling heat transfer in minichannels

    Science.gov (United States)

    Depczyński, Wojciech; Piasecki, Artur; Piasecka, Magdalena; Strąk, Kinga

    2017-10-01

    This paper focuses on identification of the impact of porous heated surface on flow boiling heat transfer in a rectangular minichannel. The heated element for Fluorinert FC-72 was a thin plate made of Haynes-230. Infrared thermography was used to determine changes in the temperature on its outer smooth side. The porous surface in contact with the fluid in the minichannel was produced in two processes: sintering or soldering of Fe powder to the plate. The results were presented as relationships between the heat transfer coefficient and the distance from the minichannel inlet and as boiling curves. Results obtained for using a smooth heated plate at the saturated boiling region were also presented to compare. In the subcooled boiling region, at a higher heat flux, the heat transfer coefficient was slightly higher for the surface prepared via soldering. In the saturated boiling region, the local heat transfer coefficients obtained for the smooth plate surface were slightly higher than those achieved from the sintered plate surface. The porous structures formed have low thermal conductivity. This may induce noticeable thermal resistance at the diffusion bridges of the sintered structures, in particular within the saturated boiling region.

  13. Influences of composition of starting powders and sintering temperature on the pore size distribution of porous corundum-mullite ceramics

    Directory of Open Access Journals (Sweden)

    Shujing Li

    2005-01-01

    Full Text Available Porous corundum-mullite ceramics were prepared by an in-situ decomposition pore-forming technique. Starting powders were mixtures of milled Al(OH3 and microsilica and were formed into oblong samples with a length of 100mm and a square cross-section with edge size of 20mm. The samples were heated at 1300°C, 1400°C, 1500°C or 1600°C for 3h in air atmosphere, respectively. Apparent porosity was detected by Archimedes’ Principle with water as a medium. Pore size distribution and the volume percentage of micropores were measured by mercury intrusion porosimetry. The results show that the pore morphology parameters in the samples depend on four factors: particle size distribution of starting powders, decomposition of Al(OH3, the expansion caused by mullite and sintering. The optimum mode which has a higher apparent porosity up to 42.3%, well-distributed pores and more microsize pores up to 16.3% is sample No.3 and the most apposite sintering temperature of this sample is 1500°C.

  14. Effect of Ultrasonication Dispersion Technique on Sintering Properties of CNT Reinforced Al-Zn-Mg-Cu Powder

    Directory of Open Access Journals (Sweden)

    Rudianto H.

    2017-06-01

    Full Text Available CNT has been researched significantly due to its properties especially mechanical and conductivity properties. Due to strong affinity between particles, dispersion has been remained a problem for its applications. Ultrasonication technique was used to disperse CNT on aluminum powder. Ultrasonication has successfully dispersed CNT on aluminum powder in ethanol. Low energy ball milling for 1h under argon gas with 5:1 ball to powder ratio was used to optimize dispersion of CNT on aluminum. CNT concentration in this research is ranged from 0.1 up to 3wt%. Premix Al-5.5Zn-2.5Mg-0.5Cu powder was used as matrix for this research. Sintering at 580°C for 1h under argon gas was carried to produce high density materials. Pores are still remained on material and it is possibility that pores were caused by agglomeration of CNT. Dispersion high content of CNT is still remained obstacle on this research. Aluminum carbide, Al4C3 is recognized as a ‘bridge between aluminum and CNT for stress transfer was investigated in this research. Raman Spectroscopy, XRD and SEM-EDS were carried out to characterize materials.

  15. Nephro-protective effect of a novel formulation of unopened coconut inflorescence sap powder on gentamicin induced renal damage by modulating oxidative stress and inflammatory markers.

    Science.gov (United States)

    Jose, Svenia P; S, Asha; Im, Krishnakumar; M, Ratheesh; Santhosh, Savitha; S, Sandya; B, Girish Kumar; C, Pramod

    2017-01-01

    Fresh oyster white translucent sap obtained from the tender unopened inflorescence of coconut trees (Cocos nucifera) is identified to have great health benefits. Drug induced Nephrotoxicity is one of the major causes of renal damage in present generation. As a therapeutic agent, gentamicin imparts direct toxicity to kidney, resulting in acute tubular necrosis, glomerular and tubulointerstitial injury, haemodynamically mediated damage and obstructive nephropathy.There exists an increasing demand for safe and natural agents for the treatment and/or preventionofchronic nephrotoxicity and pathogenesis of kidney diseases. Our study shows the nephro protective/curing effect of a novel powder formulation of micronutrient enriched, unfermented coconut flower sap (CSP). The study was performed on adult male Wistar rats. The animals were grouped into three and treated separately with vehicle, gentamicin and gentamicin+CSP for 16days. Initially, gentamicin treatment significantly (psap powder showed significant (p<0.05) reversal of all these biochemical parameters indicating an effective inhibition of the pathogenesis of nephrotoxicity and kidney disease. Copyright © 2016 Elsevier Masson SAS. All rights reserved.

  16. Nanostructuration of metals via spark plasma sintering using activated powder obtained by ball-milling: Impact on the strain-hardening mechanisms

    Science.gov (United States)

    de la Cruz, Lucía García; Flipon, Baptiste; Keller, Clément; Martinez, Mayerling; Hug, Eric

    2017-10-01

    Powder metallurgy is a good option when coupled with pressure as a method to obtain nanostructured materials (NsM). The samples obtained by these means are nearly fully dense specimens that present low internal stresses. In this work, nickel is chosen to study the possibilities of nanostructuration via Spark Plasma Sintering (SPS) of ball-milled powders. The enhancement of the mechanical properties of the sintered samples are studied and compared with the results obtained for 316L austenitic stainless steel in a previous work.

  17. Research on Laser Micro Polishing of SLS Technology Sintered Iron-Based Powder Surface

    Directory of Open Access Journals (Sweden)

    Gerda Vaitkūnaitė

    2015-03-01

    Full Text Available The article analyzes laser micro polishing of 1.2083 steel samples produced applying selective laser sintering (SLS method. The study has evaluated the distribution of the shape, size and temperature of the laser beam treated area in the surface layer of sintered and laser polished samples. Experimental tests have shown the impact of the technical parameters of laser micro polishing on the width and hardness of the impact zone of the treated sample. The microstructure analysis of laser treated and untreated areas of the material has been made.

  18. An Efficient Approach to Address Issues of Graphene Nanoplatelets (GNPs Incorporation in Aluminium Powders and Their Compaction Behaviour

    Directory of Open Access Journals (Sweden)

    Zeeshan Baig

    2018-01-01

    Full Text Available The exceptional potential of the graphene has not been yet fully translated into the Al matrix to achieve high-performance Al nanocomposite. This is due to some critical issues faced by graphene during its processing such as the dispersion uniformity, structure damage, compatibility/wettability, and low graphene embedding content in Al matrix. In the present work, a new integrative method was adopted and named as “solvent dispersion and ball milling” (SDBM to address the issues above efficiently in a single approach. This strategy involves effective graphene nanoplatelets (GNPs solvent dispersion via surfactant decoration and solution ball milling employed to polyvinyl alcohol (PVA coated Al with various GNPs content (0.5, 1 and 1.5 wt. %. Flaky Al powder morphology attained by optimizing ball milling parameters and used for further processing with GNPs. Detailed powders characterizations were conducted to investigate morphology, graphene dispersion, group functionalities by FTIR (Fourier transform infrared spectroscopy spectroscopy and crystallinity by powder XRD (X-ray diffractionanalysis. Compaction behaviour and spring back effect of the GNPs/Al powders was also investigated at different compaction pressure (300 to 600 Mpa and varying GNPs fractions. In response, green and sintered relative density (% along with effect on the hardness of the nanocomposites samples were examined. Conclusively, in comparison with the unreinforced Al, GNP/Al nanocomposite with 1.5 wt. % GNPs exhibited the highest hardness gives 62% maximum increase than pure Al validates the effectiveness of the approach produces high fraction uniformly dispersed GNPs in Al matrix.

  19. Processing of Polysulfone to Free Flowing Powder by Mechanical Milling and Spray Drying Techniques for Use in Selective Laser Sintering

    Directory of Open Access Journals (Sweden)

    Nicolas Mys

    2016-04-01

    Full Text Available Polysulfone (PSU has been processed into powder form by ball milling, rotor milling, and spray drying technique in an attempt to produce new materials for Selective Laser Sintering purposes. Both rotor milling and spray drying were adept to make spherical particles that can be used for this aim. Processing PSU pellets by rotor milling in a three-step process resulted in particles of 51.8 μm mean diameter, whereas spray drying could only manage a mean diameter of 26.1 μm. The resulting powders were characterized using Differential Scanning Calorimetry (DSC, Gel Permeation Chromatography (GPC and X-ray Diffraction measurements (XRD. DSC measurements revealed an influence of all processing techniques on the thermal behavior of the material. Glass transitions remained unaffected by spray drying and rotor milling, yet a clear shift was observed for ball milling, along with a large endothermic peak in the high temperature region. This was ascribed to the imparting of an orientation into the polymer chains due to the processing method and was confirmed by XRD measurements. Of all processed powder samples, the ball milled sample was unable to dissolve for GPC measurements, suggesting degradation by chain scission and subsequent crosslinking. Spray drying and rotor milling did not cause significant degradation.

  20. Spark Plasma Sintering of Aluminum-Magnesium-Matrix Composites with Boron Carbide and Tungsten Nano-powder Inclusions: Modeling and Experimentation

    Science.gov (United States)

    Dvilis, E. S.; Khasanov, O. L.; Gulbin, V. N.; Petyukevich, M. S.; Khasanov, A. O.; Olevsky, E. A.

    2016-03-01

    Spark-plasma sintering (SPS) is used to fabricate fully-dense metal-matrix (Al/Mg) composites containing hard ceramic (boron carbide) and refractory metal (tungsten) inclusions. The study objectives include the modeling (and its experimental verification) of the process of the consolidation of the composites consisted of aluminum-magnesium alloy AMg6 (65 wt.%), B4C powder (15 wt.%), and W nano-powder (20 wt.%), as well as the optimization of the composite content and of the SPS conditions to achieve higher density. Discrete element modeling of the composite particles packing based on the particle size distribution functions of real powders is utilized for the determination of the powder compositions rendering maximum mixture packing densities. Two models: a power-law creep model of the high temperature deformation of powder materials, and an empirical logarithmic pressure-temperature-relative density relationship are successfully applied for the description of the densification of the aluminum-magnesium metal matrix powder composite subjected to spark-plasma sintering. The elastoplastic properties of the sintered composite samples are assessed by nanoindentation.

  1. Synthesis and Explosive Consolidation of Titanium, Aluminium, Boron and Carbon Containing Powders

    Science.gov (United States)

    Chikhradze, Mikheil; Oniashvili, George; Chikhradze, Nikoloz; D. S Marquis, Fernand

    2016-10-01

    The development of modern technologies in the field of materials science has increased the interest towards the bulk materials with improved physical, chemical and mechanical properties. Composites, fabricated in Ti-Al-B-C systems are characterized by unique physical and mechanical properties. They are attractive for aerospace, power engineering, machine and chemical applications. The technologies to fabricate ultrafine grained powder and bulk materials in Ti-Al-B-C system are described in the paper. It includes results of theoretical and experimental investigation for selection of powders composition and determination of thermodynamic conditions for bland preparation, as well as optimal technological parameters for mechanical alloying and adiabatic compaction. The crystalline coarse Ti, Al, C powders and amorphous B were used as precursors and blends with different compositions of Ti-Al, Ti-Al-C, Ti-B-C and Ti-Al-B were prepared. Preliminary determination/selection of blend compositions was made on the basis of phase diagrams. The powders were mixed according to the selected ratios of components to produce the blend. Blends were processed in “Fritsch” Planetary premium line ball mill for mechanical alloying, syntheses of new phases, amorphization and ultrafine powder production. The blends processing time was variable: 1 to 20 hours. The optimal technological regimes of nano blend preparation were determined experimentally. Ball milled nano blends were placed in metallic tube and loaded by shock waves for realization of consolidation in adiabatic regime. The structure and properties of the obtained ultrafine grained materials depending on the processing parameters are investigated and discussed. For consolidation of the mixture, explosive compaction technology is applied at room temperatures. The prepared mixtures were located in low carbon steel tube and blast energies were used for explosive consolidation compositions. The relationship of ball milling

  2. Spray Drying as a Processing Technique for Syndiotactic Polystyrene to Powder Form for Part Manufacturing Through Selective Laser Sintering

    Science.gov (United States)

    Mys, N.; Verberckmoes, A.; Cardon, L.

    2017-03-01

    Selective laser sintering (SLS) is a rapidly expanding field of the three-dimensional printing concept. One stumbling block in the evolution of the technique is the limited range of materials available for processing with SLS making the application window small. This article aims at identifying syndiotactic polystyrene (sPS) as a promising material. sPS pellets were processed into powder form with a lab-scale spray dryer with vibrating nozzle. This technique is the focus of this scope as it almost eliminates the agglomeration phenomenon often encountered with the use of solution-based processing techniques. Microspheres obtained were characterized in shape and size by scanning electron microscopy and evaluation of the particle size distribution. The effect the processing technique imparts on the intrinsic properties of the material was examined by differential scanning calorimetry analysis.

  3. Influence of degradation behavior of polyamide 12 powders in laser sintering process on produced parts

    OpenAIRE

    Wudy, Katrin; Drummer, Dietmar; Kühnlein, F.; Drexler, Maximilian

    2014-01-01

    Additive manufacturing technologies, such as selective laser melting of polymers enable manufacturing of complex parts without tools and forms. Due to high temperature during processing, a degradation of the used plastic powder occurs. The unmolded material in the building chamber, the so-called partcake, can be removed from the finished component after building and reused for another process. To realize reproducible part properties refreshing of partcake powder is necessary. This paper prese...

  4. Coupling in-situ X-ray micro- and nano-tomography and discrete element method for investigating high temperature sintering of metal and ceramic powders

    Science.gov (United States)

    Yan, Zilin; Martin, Christophe L.; Bouvard, Didier; Jauffrès, David; Lhuissier, Pierre; Salvo, Luc; Olmos, Luis; Villanova, Julie; Guillon, Olivier

    2017-06-01

    The behaviour of various powder systems during high temperature sintering has been investigated by coupling X-ray microtomography and discrete element method (DEM). Both methods are particularly relevant to analyse particle interactions and porosity changes occurring during sintering. Two examples are presented. The first one deals with a copper powder including artificially created pores which sintering has been observed in situ at the European synchrotron and simulated by DEM. 3D images with a resolution of 1.5 μm have been taken at various times of the sintering cycle. The comparison of the real displacement of particle centers with the displacement derived from the mean field assumption demonstrates significant particle rearrangement in some regions of the sample. Although DEM simulation showed less rearrangement, it has been able to accurately predict the densification kinetics. The second example concerns multilayer ceramic capacitors (MLCCs) composed of hundreds of alternated metal electrode and ceramic dielectric layers. The observation of Ni-based MLCCs by synchrotron nanotomography at Argon National Laboratory with a spatial resolution between 10 and 50 nm allowed understanding the origin of heterogeneities formed in Ni layers during sintering. DEM simulations confirmed this analysis and provided clues for reducing these defects.

  5. Coupling in-situ X-ray micro- and nano-tomography and discrete element method for investigating high temperature sintering of metal and ceramic powders

    Directory of Open Access Journals (Sweden)

    Yan Zilin

    2017-01-01

    Full Text Available The behaviour of various powder systems during high temperature sintering has been investigated by coupling X-ray microtomography and discrete element method (DEM. Both methods are particularly relevant to analyse particle interactions and porosity changes occurring during sintering. Two examples are presented. The first one deals with a copper powder including artificially created pores which sintering has been observed in situ at the European synchrotron and simulated by DEM. 3D images with a resolution of 1.5 μm have been taken at various times of the sintering cycle. The comparison of the real displacement of particle centers with the displacement derived from the mean field assumption demonstrates significant particle rearrangement in some regions of the sample. Although DEM simulation showed less rearrangement, it has been able to accurately predict the densification kinetics. The second example concerns multilayer ceramic capacitors (MLCCs composed of hundreds of alternated metal electrode and ceramic dielectric layers. The observation of Ni-based MLCCs by synchrotron nanotomography at Argon National Laboratory with a spatial resolution between 10 and 50 nm allowed understanding the origin of heterogeneities formed in Ni layers during sintering. DEM simulations confirmed this analysis and provided clues for reducing these defects.

  6. Data on the densification during sintering of binder jet printed samples made from water- and gas-atomized alloy 625 powders

    Directory of Open Access Journals (Sweden)

    Amir Mostafaei

    2017-02-01

    Full Text Available Binder jet printing (BJP is a metal additive manufacturing method that manufactures parts with complex geometry by depositing powder layer-by-layer, selectively joining particles in each layer with a polymeric binder and finally curing the binder. After the printing process, the parts still in the powder bed must be sintered to achieve full densification (A. Mostafaei, Y. Behnamian, Y.L. Krimer, E.L. Stevens, J.L. Luo, M. Chmielus, 2016; A. Mostafaei, E. Stevens, E. Hughes, S. Biery, C. Hilla, M. Chmielus, 2016; A. Mostafaei, Y. Behnamian, Y.L. Krimer, E.L. Stevens, J.L. Luo, M. Chmielus, 2016 [1–3]. The collected data presents the characterization of the as-received gas- and water-atomized alloy 625 powders, BJP processing parameters and density of the sintered samples. The effect of sintering temperatures on the microstructure and the relative density of binder jet printed parts made from differently atomized nickel-based superalloy 625 powders are briefly compared in this paper. Detailed data can be found in the original published papers by authors in (A. Mostafaei, J. Toman, E.L. Stevens, E.T. Hughes, Y.L. Krimer, M. Chmielus, 2017 [4].

  7. Data on the densification during sintering of binder jet printed samples made from water- and gas-atomized alloy 625 powders.

    Science.gov (United States)

    Mostafaei, Amir; Hughes, Eamonn T; Hilla, Colleen; Stevens, Erica L; Chmielus, Markus

    2017-02-01

    Binder jet printing (BJP) is a metal additive manufacturing method that manufactures parts with complex geometry by depositing powder layer-by-layer, selectively joining particles in each layer with a polymeric binder and finally curing the binder. After the printing process, the parts still in the powder bed must be sintered to achieve full densification (A. Mostafaei, Y. Behnamian, Y.L. Krimer, E.L. Stevens, J.L. Luo, M. Chmielus, 2016; A. Mostafaei, E. Stevens, E. Hughes, S. Biery, C. Hilla, M. Chmielus, 2016; A. Mostafaei, Y. Behnamian, Y.L. Krimer, E.L. Stevens, J.L. Luo, M. Chmielus, 2016) [1-3]. The collected data presents the characterization of the as-received gas- and water-atomized alloy 625 powders, BJP processing parameters and density of the sintered samples. The effect of sintering temperatures on the microstructure and the relative density of binder jet printed parts made from differently atomized nickel-based superalloy 625 powders are briefly compared in this paper. Detailed data can be found in the original published papers by authors in (A. Mostafaei, J. Toman, E.L. Stevens, E.T. Hughes, Y.L. Krimer, M. Chmielus, 2017) [4].

  8. Nanostructured Al-ZrAl{sub 3} materials consolidated via spark plasma sintering: Evaluation of their mechanical properties

    Energy Technology Data Exchange (ETDEWEB)

    Rodriguez, C.; Belzunce, F.J.; Betegon, C. [Escuela Politecnica de Ingenieria (University of Oviedo), Campus Universitario, 33203 Gijon (Spain); Goyos, L. [Centro de Investigacion en Nanomateriales y Nanotecnologia (CINN-CSIC-UNIOVI-PA), Consejo Superior de Investigaciones Cientificas-Universidad de Oviedo-Principado de Asturias, Parque Tecnologico de Asturias, Llanera (Spain); Diaz, L.A., E-mail: la.diaz@cinn.es [Centro de Investigacion en Nanomateriales y Nanotecnologia (CINN-CSIC-UNIOVI-PA), Consejo Superior de Investigaciones Cientificas-Universidad de Oviedo-Principado de Asturias, Parque Tecnologico de Asturias, Llanera (Spain); Torrecillas, R. [Centro de Investigacion en Nanomateriales y Nanotecnologia (CINN-CSIC-UNIOVI-PA), Consejo Superior de Investigaciones Cientificas-Universidad de Oviedo-Principado de Asturias, Parque Tecnologico de Asturias, Llanera (Spain)

    2013-02-15

    Highlights: Black-Right-Pointing-Pointer A surface modification of aluminium powders was carried out by means of a colloidal process. Black-Right-Pointing-Pointer These powders were consolidated and sintered by spark plasma sintering. Black-Right-Pointing-Pointer Regarding the dwell time at the sintering temperature (625 Degree-Sign C), ZrAl{sub 3} intermetallic crystallizes. Black-Right-Pointing-Pointer The mechanical behaviour of this reinforcement was evaluated by Small Punch Test. - Abstract: Aluminium based nanostructured materials with additions of 0.5, 1 and 1.5 wt.% of zirconium have been produced and sintered using the spark plasma sintering technique in order to promote the nucleation of ZrAl{sub 3} platelets. The mechanical behaviour of all these nanocomposites was determined by means of the Small Punch Test. Zirconium additions significantly decrease the mechanical properties of these products when sintering time at the sintering temperature (625 Degree-Sign C) is short (3 min). Nevertheless, when the sintering time increases to 1 h (intermetallic crystallization), the zirconium additions show the expected effect: the stiffness and the yield strength increase while ductility and toughness decrease. The maximum load increases until a 0.5 wt.% Zr is attained and suddenly drops when the Zr content surpasses 1 wt.%.

  9. Low temperature synthesis and sintering behaviour of Gd-doped ceria nanosized powders: comparison between two synthesis procedures

    Directory of Open Access Journals (Sweden)

    Tartaj, J.

    2009-04-01

    Full Text Available Two different routes of synthesis of Ce0.9Gd0.1O1.95 (CGO nanopowders are presented; the ethylene glycol-metal nitrate polymerized complex solution method and the precipitation technique using ammonia as the precipitant agent. The powders characteristics were examined by X-ray diffraction (XRD, transmission electron microscopy (TEM, Brunauer-Emmett-Teller (BET surface area and simultaneous thermogravimetric and differential thermal analysis (TG/DTA. Scanning electron microscopy (SEM observations were used to determine the agglomeration degree of the powders, and the uniformity of the green compacts. The Hg-porosimetry results were used to investigate the pore size. The densification process was studied by constant heating rate dilatometry and isothermal sintering at different temperatures. Microstructural development of each sample at different sintering temperatures and times was followed by SEM.

    Se presentan dos diferentes rutas de síntesis de nanopolvos de Ce0.9Gd0.1O1.95 (CGO: precipitación de hidróxidos, a partir de soluciones de nitratos utilizando amonia como agente precipitante y formación de complejos polimerizados etilene-glicol nitratos metálicos. Las características de los polvos se determinaron por DRX, microscopía de transmisión (TEM, superficie específica por Brunauer-Emmett-Teller (BET, y ensayos de ATD/ATG. El grado de aglomeración de los nanopolvos y la uniformidad de los compactos en verde se ha observado por Microscopía electrónica de barrido, (SEM. El tamaño de poro de los compactos en verde se ha medido mediante porosimetría de Hg. El comportamiento a la sinterización se ha evaluado por dilatometría a velocidad de calentamiento constante y por sinterización isoterma a diferentes temperaturas. La evolución microestructural se ha seguido por SEM.

  10. Structure and mechanical properties of Al-Ni-Ti amorphous powder consolidated by pressure-less, pressure-assisted and spark plasma sintering

    Energy Technology Data Exchange (ETDEWEB)

    Mula, Suhrit [Metallurgical and Materials Engineering, National Institute of Technology, Rourkela 769008 (India); Mondal, K. [Materials and Metallurgical Engineering, Indian Institute of Technology, Kanpur 208016 (India); Ghosh, Sudipto [Metallurgical and Materials Engineering, Indian Institute of Technology, Kharagpur 721302 (India); Pabi, Shyamal K., E-mail: skpabi@metal.iitkgp.ernet.in [Metallurgical and Materials Engineering, Indian Institute of Technology, Kharagpur 721302 (India)

    2010-06-25

    Attempts have been made to prepare highly dense bulk Al-based nanocomposite consisting of evenly distributed nano-intermetallic particles and amorphous phase by consolidating mechanically alloyed amorphous Al{sub 88}Ni{sub 6}Ti{sub 6} powder using spark plasma sintering (SPS), hot-pressing and pressure-less sintering techniques. SPS technique has been most effective in comparison to other two processes in getting better homogeneity of microstructural features, densification and mechanical properties due to lower sintering temperature and time, hindering excessive crystallization of amorphous phase and grain growth of formed nanocrystals. This helps in producing optimum microstructure consisting of homogeneous distribution of nanocrystalline intermetallic phase and remaining amorphous phase as revealed by detailed electron microscopy and nano-indentation tests.

  11. [Determination of high temperature compressive strength and refractory degree of die material compatible with slip casting core of sintered titanium powder].

    Science.gov (United States)

    Kuang, X; Liao, Y; Chao, Y; Meng, Y

    1999-05-01

    The refractory die is the precondition for developing slip casting core of sintered powder. This study is to determine the high temperature properties of the refractory die material compatible with slip casting core. To prepare three cylindrical specimens (phi 10 x 15 mm) and determine their compressive strength at 1000 degrees C: to make four specimens in flat-topped cone for determining the practical refractory degree by decreasing the pressing temperatures in a sequence of 1420, 1400, 1350 and 1100 degrees C. The compressive strength of this material was 17.8 MPa at 1000 degrees C. Its practical refractory degree was higher than 1100 degrees C. The high temperature properties of the refractory die material that we developed meet the demand of slip casting core of sintered powder.

  12. Microstructural Evolution during Pressureless Sintering of Blended Elemental Ti-Al-V-Fe Titanium Alloys from Fine Hydrogenated-Dehydrogenated Titanium Powder

    Directory of Open Access Journals (Sweden)

    Changzhou Yu

    2017-07-01

    Full Text Available A comprehensive study was conducted on microstructural evolution of sintered Ti-Al-V-Fe titanium alloys utilizing very fine hydrogenation-dehydrogenation (HDH titanium powder with a median particle size of 8.84 μm. Both micropores (5–15 μm and macropores (50–200 μm were identified in sintered titanium alloys. Spherical micropores were observed in Ti-6Al-4V sintered with fine Ti at the lowest temperature of 1150 °C. The addition of iron can help reduce microporosity and improve microstructural and compositional homogenization. A theoretical calculation of evaporation based on the Miedema model and Langmuir equation indicates that the evaporation of aluminum could be responsible for the formation of the macropores. Although reasonable densification was achieved at low sintering temperatures (93–96% relative density the samples had poor mechanical properties due mainly to the presence of the macroporosity and the high inherent oxygen content in the as-received fine powders.

  13. Synthesis of lead-free piezoelectric powders by ultrasonic-assisted hydrothermal method and properties of sintered (K0.48Na0.52)NBO3 ceramics.

    Science.gov (United States)

    Isobe, Gaku; Maeda, Takafumi; Bornmann, Peter; Hemsel, Tobias; Morita, Takeshi

    2014-02-01

    (K,Na)NbO3 ceramics have attracted much attention as lead-free piezoelectric materials with high piezoelectric properties. High-quality (K,Na)NbO3 ceramics can be sintered using KNbO3 and NaNbO3 powders synthesized by a hydrothermal method. In this study, to enhance the quality factor of the ceramics, high-power ultrasonic irradiation was employed during the hydrothermal method, which led to a reduction in the particle size of the resultant powders.

  14. Influence of binders on infrared laser ablation of powdered tungsten carbide pressed pellets in comparison with sintered tungsten carbide hardmetals studied by inductively coupled plasma atomic emission spectrometry

    Energy Technology Data Exchange (ETDEWEB)

    Hola, Marketa [Research Centre for Environmental Chemistry and Ecotoxicology and Laboratory of Atomic Spectrochemistry, Faculty of Science, Masaryk University in Brno, Kotlarska 2, CZ 611 37 Brno (Czech Republic); Otruba, Vitezslav [Research Centre for Environmental Chemistry and Ecotoxicology and Laboratory of Atomic Spectrochemistry, Faculty of Science, Masaryk University in Brno, Kotlarska 2, CZ 611 37 Brno (Czech Republic); Kanicky, Viktor [Research Centre for Environmental Chemistry and Ecotoxicology and Laboratory of Atomic Spectrochemistry, Faculty of Science, Masaryk University in Brno, Kotlarska 2, CZ 611 37 Brno (Czech Republic)]. E-mail: viktork@chemi.muni.cz

    2006-05-15

    Laser ablation (LA) was studied as a sample introduction technique for the analysis of powdered and sintered tungsten carbides (WC/Co) by inductively coupled plasma optical emission spectrometry (ICP-OES). The possibility to work with powdered and compact materials with close chemical composition provided the opportunity to compare LA sampling of similar substances in different forms that require different preparation procedures. Powdered WC/Co precursors of sintered hardmetals were prepared for the ablation as pressed pellets with and without powdered silver as a binder, while sintered hardmetal blocks were embedded into a resin to obtain discs, which were then smoothed and polished. A Q-switched Nd:YAG laser operated at its fundamental wavelength of 1064 nm with a pulse frequency of 10 Hz and maximum pulse energy of 220 mJ was used. A single lens was used for the laser beam focusing. An ablation cell (14 cm{sup 3}) mounted on a PC-controlled XY-translator was connected to an ICP spectrometer Jobin Yvon 170 Ultrace (laterally viewed ICP, mono- and polychromator) using a 1.5-m tubing (4 mm i.d.). Ablation was performed in a circular motion (2 mm diameter). Close attention was paid to the study of the crater parametres depending on hardness, cohesion and Ag binder presence in WC/Co samples. The influence of the Co content on the depth and structure of the ablation craters of the binderless pellets was also studied. Linear calibration plots of Nb, Ta and Ti were obtained for cemented WC/Co samples, binderless and binder-containing pellets. Relative widths of uncertainty intervals about the centroids vary between {+-} 3% and {+-} 7%, and exceptionally reach a value above 10%. The lowest determinable quantities (LDQ) of Nb, Ta and Ti calculated from the calibration lines were less than 0.5% (m/m). To evaluate the possibility of quantitative elemental analysis by LA-ICP-OES, two real sintered WC/Co samples and two real samples of powdered WC/Co materials were analysed

  15. The Influences of Carbon and Molybdenum on the Progress of Liquid Phase Sintering and the Microstructure of Boron-Containing Powder Metallurgy Steel

    Science.gov (United States)

    Wu, Ming-Wei

    2015-01-01

    Boron is an optimal alloying element for liquid phase sintering (LPS) of powder metallurgy (PM) Fe-based materials. However, the influences of various alloying elements on the progress of LPS are still undetermined. The aim of this study was to clarify the effects of carbon and molybdenum on the LPS and microstructure of boron-containing PM steel. The results showed that adding 0.5 wt pct C and 1.5 wt pct Mo, and particularly the former, promotes the LPS and increases the sintered density. With the addition of 0.5 wt pct C, liquid can be generated in two distinct regions, and the secondary liquid improves the densification. After 1523 K (1250 °C) sintering, the increases in sintered densities of Fe-0.4B, Fe-0.4B-1.5Mo, Fe-0.4B-0.5C, and Fe-0.4B-1.5Mo-0.5C steels were 0.33, 0.47, 0.56, and 0.64 g/cm3, respectively. Thermodynamic simulation also demonstrated that the increases in sintered densities were correlated with the liquid volumes formed at 1523 K (1250 °C). In conclusion, adding 0.5 wt pct C to B-containing PM steels facilitates the formation of a secondary liquid phase and higher liquid volume, resulting in better densification.

  16. SOVIET ABSTRACTS ON POWDER METALLURGY

    Science.gov (United States)

    CERMETS, * POWDER METALLURGY , ABSTRACTS, CERAMIC MATERIALS, HEAT RESISTANT ALLOYS, INDUSTRIAL PRODUCTION, MECHANICAL PROPERTIES, PIEZOELECTRIC CRYSTALS, POLARIZATION, POROUS METALS, POWDER ALLOYS, POWDER METALS, SINTERING.

  17. Influence of Molecular Weight Average, Degree of Crystallinity, and Viscosity of Different Polyamide PA12 Powder Grades on the Microstructures of Laser Sintered Part

    Directory of Open Access Journals (Sweden)

    Yusoff WAY

    2015-01-01

    Full Text Available Laser Sintering (LS allows functional parts to be produced in a wide range of powdered materials using a dedicated machine, and is thus gaining popularity within the field of rapid prototyping. It offers the user the ability to optimise part design in order to meet customer requirements with few manufacturing restrictions. A problem with LS is that sometimes the surface of the parts produced displays a texture similar to that of the skin of an orange (the so-called “orange peel” texture. The main aim of this research is to develop a methodology of controlling the input material properties of PA12 powder that will ensure consistent and good quality of the fabricated parts. Melt Flow Rate (MFR and Gel permeation chromatography (GPC were employed to measure the flow viscosity and molecular weight distributions of Polyamide PA12 powder grades. The experimental results proved that recycle PA12 powder with higher melt viscosity polymer has a higher entanglement with a longer molecule chain causes a higher resistance to flow which cause poor and rough surface finished on laser sintered part.

  18. Production of NdFeB powders by HDDR from sintered magnets; Obtencao de pos de NdFeB por HDDR a partir de imas sinterizados

    Energy Technology Data Exchange (ETDEWEB)

    Janasi, S.R.; Rodrigues, D.; Landgraf, F.J.G. [Instituto de Pesquisas Tecnologicas (IPT), Sao Paulo, SP (Brazil). Lab. de Metalurgia e Materiais Ceramicos; Silva, B.F.A. da; Takiishi, H [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil); Campos, M.F. de [Universidade Federal Fluminense (UFF), Niteroi, RJ (Brazil)

    2010-07-01

    The production of NdFeB powders by the HDDR process from metallic alloys has been widely investigated. Different HD and DR conditions have been used to induce anisotropy and to improve the intrinsic coercivity of the obtained powders. The purpose of this study is to apply the HDDR process in the reprocessing of NdFeB sintered magnet scraps. There were investigated different processing conditions as temperature and time of desorption and recombination (DR). The results of X ray diffraction show the formation of the magnetic phase Nd{sub 2}Fe{sub 14}B in all the investigated conditions. Magnetic measurements by vibrating sample magnetometer indicate that powders with intrinsic coercivity up to 790 kA/m were obtained. (author)

  19. Sintered powder cores of high Bs and low coreloss Fe84.3Si4B8P3Cu0.7 nano-crystalline alloy

    Directory of Open Access Journals (Sweden)

    Yan Zhang

    2013-06-01

    Full Text Available Nano-crystalline Fe-rich Fe84.3Si4B8P3Cu0.7 alloy ribbon with saturation magnetic flux density (Bs close to Si-steel exhibits much lower core loss (Wt than Si-Steels. Low glass forming ability of this alloy limits fabrication of magnetic cores only to stack/wound types. Here, we report on fabrication, structural, thermal and magnetic properties of bulk Fe84.3Si4B8P3Cu0.7 cores. Partially crystallized ribbons (obtained after salt-bath annealing treatment were crushed into powdered form (by ball milling, and were compacted to high-density (∼88% bulk cores by spark plasma sintering (SPS. Nano-crystalline structure (consisting of α-Fe grain in remaining amorphous matrix similar to wound ribbon cores is preserved in the compacted cores. At 50 Hz, cores sintered at Ts = 680 K show Wt 1 kHz. A trade-off between porosity and electrical resistivity is necessary to get low Wt at higher f. In the f range of ∼1 to 100 kHz, we have shown that the cores mixed with SiO2 exhibit much lower Wt than Fe-powder cores, non-oriented Si-steel sheets and commercially available sintered cores. We believe our core material is very promising to make power electronics/electrical devices much more energy-efficient.

  20. Effect of Processing on Mechanically Alloyed and Spark Plasma Sintered Al-Al2O3 Nanocomposites

    Directory of Open Access Journals (Sweden)

    Nouari Saheb

    2015-01-01

    Full Text Available Metal matrix nanocomposites are advanced materials developed using ceramic nanoreinforcements and nanocrystalline metal matrices. These composites have outstanding properties and high potential for large number of functional and structural applications. In this work, nanocrystalline aluminium and Al-Al2O3 nanocomposites were synthesised using mechanical alloying and consolidated through spark plasma sintering technique. Scanning electron microscopy, X-ray diffraction, and mapping were used to characterize the powders and sintered samples. Density and hardness of sintered samples were measured using densimeter and hardness tester, respectively. It was found that milling of pure aluminium for 24 h reduced its crystallite size to less than 100 nm. For Al-Al2O3 nanocomposites, milling for 24 h decreased the crystallite size of the aluminium phase and resulted in uniform dispersion of the reinforcement. Sintering of the synthesised powders led to grain growth. Al2O3 contributed to growth inhibition when samples were sintered for 20 minutes and improved the hardness but reduced densification. The Al-10 vol.%  Al2O3 nanocomposite had the highest Vickers hardness value of 1460 MPa.

  1. Effect of powder reactivity on fabrication and properties of NiAl/Al2O3 composite coated on cast iron using spark plasma sintering

    Science.gov (United States)

    Beyhaghi, Maryam; Kiani-Rashid, Ali-Reza; Kashefi, Mehrdad; Khaki, Jalil Vahdati; Jonsson, Stefan

    2015-07-01

    Powder mixtures of Ni, NiO and Al are ball milled for 1 and 10 h. X-ray diffractometry and differential thermal analysis show that while ball milling for 1 h produced mechanically activated powder; 10 h ball milling produced NiAl and Al2O3 phases. Dense NiAl/Al2O3 composite coatings are formed on gray cast iron substrate by spark plasma sintering (SPS) technique. The effect of powder reactivity on microstructure, hardness and scratch hardness of NiAl/Al2O3 coatings after SPS is discussed. Results show that in the coating sample made of mechanically activated powder in situ synthesis of NiAl/Al2O3 composite coating is fulfilled and a thicker well-formed diffusion bond layer at the interface between coating and substrate is observed. The diffusion of elements across the bond layers and phase evolution in the bond layers were investigated. No pores or cracks were observed at the interface between coating layer and substrate in any of samples. Higher Vickers hardness and scratch hardness values in coating made of 10 h ball milled powder than in coating fabricated from 1 h ball milled powder are attributed to better dispersion of Al2O3 reinforcement particles in NiAl matrix and nano-crystalline structure of NiAl matrix. Scratched surface of coatings did not reveal any cracking or spallation at coating-substrate interface indicating their good adherence at test conditions.

  2. The role of tin and magnesium in assisting liquid phase sintering of aluminum (Al)

    Science.gov (United States)

    Ayuni Jamal, Nur; Yusof, Farazila; Nor, Yusilawati Ahmad; Othman, Maizatulnisa; Khalid, Khalisanni; Nazarudin Zakaria, Muhamad

    2018-01-01

    This study aims to investigate the effect of tin (Sn) and magnesium (Mg) on the sintering response of sintered Al. Although this topic has been extensively reported, details on the combined effect of Sn and Mg that function as sintering additives are still limited. The current study discusses the effect of the combined use of Sn and Mg to assist aluminium (Al) in liquid phase sintering via the powder metallurgy technique. The results demonstrated that the densities of sintered Al increased from 2.5397 to 2.575 g/cm3 as the Sn content increased from 1.5 to 2.5 wt. % respectively. Accordingly, the physical characteristics of sintered Al were transformed from black to silver, which confirmed the reduction in the oxygen content (oxide layer reduction) from 0.58 to 0.44 wt. % respectively. Additionally, the microstructure of the resultant sintered Al demonstrated that effective wetting by Sn addition was obtained at its maximum content of 2.5 wt. % with a greater micro pores reduction and better metallurgical bonding between Al particles. Therefore, the introduction of different Sn content, along with Mg element, was found to further improve the sintering response of the resultant sintered Al that consequently improved its densities and physical characteristics.

  3. Influence of Molecular Weight Average, Degree of Crystallinity, and Viscosity of Different Polyamide PA12 Powder Grades on the Microstructures of Laser Sintered Part

    OpenAIRE

    Yusoff WAY; Ani Hanafi; Pham DT; Dotchev K.

    2015-01-01

    Laser Sintering (LS) allows functional parts to be produced in a wide range of powdered materials using a dedicated machine, and is thus gaining popularity within the field of rapid prototyping. It offers the user the ability to optimise part design in order to meet customer requirements with few manufacturing restrictions. A problem with LS is that sometimes the surface of the parts produced displays a texture similar to that of the skin of an orange (the so-called “orange peel” texture). Th...

  4. Structural behavior and microstructural hard metal sintered at 1350 deg C from the powder of nanometer WC with 10 wt% Co

    Energy Technology Data Exchange (ETDEWEB)

    Batista, A.C.; Perpetuo, G.J.; Leocadio, R.R.V., E-mail: adrianocorrea77@gmail.com [Rede Tematica de Engenharia de Materiais (REDEMAT), Ouro Preto, Minas Gerais (Brazil); Oliveira, H.C.P. de [Instituto Superior Tecnico (IST), Lisboa (Portugal). Departamento de Materiais

    2014-07-01

    The hard metal (WC-10%Co), processed via powder metallurgy, using powder of nanometer WC, were characterized from the point of view to the microstructural and structural techniques, X-ray diffraction (XRD), scanning electron microscopy (SEM) and energy dispersive X-ray (EDS) for mapping and punctual. To analyze the behavior of hard metal after the sintering process performed in resistive furnace at 1350°C for 1 hour under vacuum of 10-2 mbar, the analysis identified the formation of WC grains, the pore distribution and behavior and evolution of the phases WC and Co, generating phases η (Co{sub 3}W{sub 3}C and Co{sub 6}W{sub 6}C). (author)

  5. Selective Laser Sintering And Melting Of Pristine Titanium And Titanium Ti6Al4V Alloy Powders And Selection Of Chemical Environment For Etching Of Such Materials

    Directory of Open Access Journals (Sweden)

    Dobrzański L.A.

    2015-09-01

    Full Text Available The aim of the investigations described in this article is to present a selective laser sintering and melting technology to fabricate metallic scaffolds made of pristine titanium and titanium Ti6Al4V alloy powders. Titanium scaffolds with different properties and structure were manufactured with this technique using appropriate conditions, notably laser power and laser beam size. The purpose of such elements is to replace the missing pieces of bones, mainly cranial and facial bones in the implantation treatment process. All the samples for the investigations were designed in CAD/CAM (3D MARCARM ENGINEERING AutoFab (Software for Manufacturing Applications software suitably integrated with an SLS/SLM system. Cube-shaped test samples dimensioned 10×10×10 mm were designed for the investigations using a hexagon-shaped base cell. The so designed 3D models were transferred to the machine software and the actual rapid manufacturing process was commenced. The samples produced according to the laser sintering technology were subjected to chemical processing consisting of etching the scaffolds’ surface in different chemical mediums. Etching was carried out to remove the loosely bound powder from the surface of scaffolds, which might detach from their surface during implantation treatment and travel elsewhere in an organism. The scaffolds created were subjected to micro- and spectroscopic examinations

  6. High-pressure direct synthesis of aluminium nitride

    CERN Document Server

    Bockowski, M; Grzegory, I; Krukowski, S; Wróblewski, M; Porowski, S

    2002-01-01

    We report the results of direct synthesis of aluminium nitride (AlN) under high nitrogen pressure up to 1 GPa and temperatures up to 2000 K. At pressure from 10 to 650 MPa we observe the combustion synthesis of AlN. As the result of the combustion process one can obtain the AlN sintered powder or AlN/Al metal matrix composites. For N sub 2 pressure higher than 650 MPa the crystal growth of AlN from the solution of atomic nitrogen in aluminium is possible. Both needle-like and bulk AlN single crystals, up to 1 cm and 1 mm, respectively, have been obtained.

  7. Influence of high sintering pressure on the microhardness and wear resistance of diamond powder and silicon carbide-based composites

    Directory of Open Access Journals (Sweden)

    Osipov Oleksandr Sergueevitch

    2004-01-01

    Full Text Available The work reported on here involved the development of several samples of "diamond-SiC" composite produced under sintering pressures of up to 9.0 GPa at temperatures of up to 1973 7K. The average size of the diamond micropowder crystals used was 40/28 µm. The sintering process was carried out in a 2500-ton hydraulic press equipped with an anvil-type high-pressure device having a toroidal work surface and a central concavity diameter of 20 mm. The microhardness and wear resistance of the samples were found to be dependent on the sintering pressure. The experimental results indicated that the maximum microhardness and minimum wear resistance coefficients of each compact were attained when the pressure applied during sintering exceeded 6.5 GPa. Based on the established values of pressure, this study served to identify the types of devices applicable for the manufacture of composite material inserts for a variety of rock drilling applications.

  8. On the Mechanical Properties of Hybrid Aluminium 7075 Matrix Composite Material Reinforced with SiC and TiC Produced by Powder Metallurgy Method

    Directory of Open Access Journals (Sweden)

    S. Pradeep Devaneyan

    2017-01-01

    Full Text Available Metal matrix composites are widely used in components of various components of industrial equipment because of their superior material properties like high stiffness to weight ratio and high impact strength and fracture toughness while compared to the conventional material. Due to the concepts of high strength to low weight ratio, Al 7075 was extensively applied in aircraft engine and wings. Even if Al 7075 has higher hardness, higher strength, excellent wear resistance, and high-temperature corrosion protection, it is in need of further enhancement of properties for increasing its applicability. This paper presents the mechanical behavior of aluminium 7075 reinforced with Silicon Carbide (SiC and Titanium Carbide (TiC through powder metallurgy route. These specimens were produced by powder metallurgy method. The hybrid composite was made by Al 7075 alloy as the matrix with Silicon Carbide and Titanium Carbide as reinforcement. Silicon Carbide and Titanium Carbide are mixed in different weight ratio based on the design matrix formulated through a statistical tool, namely, Response Surface Methodology (RSM. Enhanced mechanical properties have been obtained with 90% of Al 7075, 4% of TiC, and 8% of SiC composition in the composite. Coefficient of friction appears to be more which has been determined by ring compression test.

  9. The Characterization of the Desulfurization Powder in the Semi-Dry DE-SO2 Process of the Sintering Plant Exhaust Gas and its Interaction with the Soil Particles

    Science.gov (United States)

    Kang, Ling-Chen; Lu, Li-jun; Xue, Gai-feng; Hwang, Jiann-Yang

    The desulfurization (de-SO2) powders are a solid waste obtained from the sintering plants of the iron and steel industries. It is mostly landfilled due to its massive quanti ties and complicate compositions. A new utilization was developed in this study as a de-soil reagent for the treatment of tailings in the open-pit mines. In this paper, the de-SO2 powders were collected from a sintering plant using the semi-dry de-SO2 process. The chemical compositions of the de-SO2 powders were analyzed by titrations and the chemical phases were determined with a X-ray diffractometer (XRD). The size distribution was measured by a laser particle size analyzer. The micro-morphology was observed by a scanning electron microscopy (SEM). Furthermore, the interaction between the de-SO2 powder and the soil particle was studied.

  10. A methodology to investigate the intrinsic effect of the pulsed electric current during the spark plasma sintering of electrically conductive powders

    Directory of Open Access Journals (Sweden)

    Antonio Mario Locci, Alberto Cincotti, Sara Todde, Roberto Orrù and Giacomo Cao

    2010-01-01

    Full Text Available A novel methodology is proposed for investigating the effect of the pulsed electric current during the spark plasma sintering (SPS of electrically conductive powders without potential misinterpretation of experimental results. First, ensemble configurations (geometry, size and material of the powder sample, die, plunger and spacers are identified where the electric current is forced to flow only through either the sample or the die, so that the sample is heated either through the Joule effect or by thermal conduction, respectively. These ensemble configurations are selected using a recently proposed mathematical model of an SPS apparatus, which, once suitably modified, makes it possible to carry out detailed electrical and thermal analysis. Next, SPS experiments are conducted using the ensemble configurations theoretically identified. Using aluminum powders as a case study, we find that the temporal profiles of sample shrinkage, which indicate densification behavior, as well as the final density of the sample are clearly different when the electric current flows only through the sample or through the die containing it, whereas the temperature cycle and mechanical load are the same in both cases.

  11. Preparation and properties of β-SiAlON/ZrN nano-composites from ZrO2-coated Si3N4 powder

    Directory of Open Access Journals (Sweden)

    Aljoša Maglica

    2007-12-01

    Full Text Available In this study we report on the preparation and properties ofβ-SiAlON/ZrN electro-conductive nano-composites from ZrO2-coated Si3N4 powder. The silicon nitride powder was coated with nano-sized zirconia particles by the precipitation of ZrO2 from a zirconium acetate solution using urea as the precipitating agent. For the preparation of sintered β-SiAlON/ZrN composites two different approaches were used. In the first one the ZrO2-coated Si3N4 powder was mixed with the appropriate sintering additives (Al2O3, Y2O3 and AlN and reaction sintered, while in the second approach the coated powder was first calcined at 1600°C to prepare ZrNcoated Si3N4 powder that was subsequently mixed with the sintering additives and sintered. For comparison, composites with the same composition were also prepared by mixing Si3N4 and ZrO2 powders with sintering additives and sintered. During the thermal treatment and/or sintering of the Si3N4/ZrO2/AlN powder mixtures zirconia reacts with silicon nitride and aluminium nitride to form zirconium nitride. However, during sintering the agglomeration and grain growth of small, nanometric ZrN particles occurs. Despite the fact that the samples were sintered at atmospheric pressure they are dense, have relatively good flexural strengths and are electrically conductive.

  12. Sinterability of powders of parent glass ceramic belonging to the LZSA system treated by ion exchange; Sinterabilidade de pos de precursor vitroceramico do sistema LZSA tratados por troca ionica

    Energy Technology Data Exchange (ETDEWEB)

    Montedo, Oscar Rubem Klegues [Unidade Academica de Ciencias, Engenharias e Tecnologia, Universidade do Extremo Sul Catarinense (UNESC), Criciuma - SC (Brazil); Ronsani, Patricia; Oliveira, Antonio Pedro Novaes de [Departamento de Engenharia Mecanica, Universidade Federal de Santa Catarina, Florianopolis - SC (Brazil)

    2012-07-01

    . Ion exchange method was employed by means of surface modification of the glass powders of LZSA (Li{sub 2}O-ZrO{sub 2}-SiO{sub 2}-Al{sub 2}O{sub 3}) system submitted to a 70wt% NaNO{sub 3}/30wt% NaSO{sub 4} bath salt followed by a heat treatment. Chemical analysis by X-ray fluorescence was used to evaluate the efficiency of ion exchange, while optical dilatometry was employed to evaluate sintering of compacts. Evaluation of the structure of sintered bodies was made by scanning electron microscopy. Substitution of Li{sup +} ions by Na{sup +} ions on the surface of powders during heat treatments of 450 and 600 deg C for 2-10 h promoted an increase in densification of the sintered bodies. (author)

  13. Spectrochemical analysis of aluminum and its alloys, and S. A. P.; Analisis espectroquimico de aluminio y sus aleaciones y de S.A.P.

    Energy Technology Data Exchange (ETDEWEB)

    Roca, M.

    1966-07-01

    Three different techniques have been employed for the spectrochemical analysis of aluminum, aluminum alloys, and S.A.P. :1) Point to plane with condensed spark and direct reading spectrometry; from the study on the instantaneous spectral-line intensities a long pre integration time has been established. 1) Powdered samples technique with direct current arc and also direct reading spectrometry; samples are transformed into Al{sub 2}O{sub 3} and mixed with graphite powder (1:1). A complete study on the different elements in aluminium oxide, aluminium sulfate and their mixtures with graphite, has been carried out. 3) Carrier distillation method with photographic recording for very low concentrations of boron and cadmium in S. A.P. (Author) 10 refs.

  14. Investigation of the Wear and Hardness Behaviour of Aluminium Alloy Coated Using the Powder Flame Spraying Method

    Directory of Open Access Journals (Sweden)

    Nurullah KIRATLI

    2009-03-01

    Full Text Available In this study, the wear behavior of aluminum alloy AL 5754 ( Etial 53 coated with powders of 10Al-Cu alloy (RotoTec® 19850 and 15Cr7Fe-Ni alloy (RotoTec® 19985 using powder flame spraying method has been investigated. To avoid thermal expansions between substrate and coating materials, Ni-Al RotoTec® 51000 was used as binding material. The wear test was performed on a pin-on-disc test apparatus. As an abrasive material, a SiC, 800 sandpaper was used. The wear tests of coated materials were carried out at room temperature and at 1.0m/s sliding speed with 0.35 and 0.70MPa pressures. To characterize coated specimens, they have been examined with optical microscope. As a result, it is found that the both coating materials have improved wear resistance.

  15. Relation between microstructure and thermal conductivity in aluminium nitride substrates; Relations entre la microstructure et la conductivite thermique dans les substrats de nitrure d`aluminium

    Energy Technology Data Exchange (ETDEWEB)

    Jarrige, J.; Lecompte, J.P.; Seck, O. [Faculte des Sciences (CNRS), 87 - Limoges (France). Laboratoire de Materiaux Ceramiques et Traitements de Surface

    1996-12-31

    Sintered aluminium nitride is a promising ceramic substrate for future power electronics applications. This ceramic is characterized by a high thermal conductivity (100 to 200 W/m.K) which depends on two main factors: the oxygen content of the AlN powder used for the sintering process and the microstructure of the sintered material. The oxygen content changes with sintering additions. For instance, boron nitride allows the diffusion of oxygen from the nitride grains to the grain joints. With a complement of yttrium oxide in the liquid phase, the BN/Y{sub 2}O{sub 3} couple allows to increase the conductivity to 190 W/m.K with a reduction of the oxygen content. The second part of the study concerns the microstructure of sintered materials. A control of conductivity can be obtained using an adjustment of the sintering cycles. Only two types of microstructure, the secondary phase dispersed in the AlN matrix and the secondary phase that concentrates around triple junctions, allow a better contact between nitride grains and thus higher conductivities of 210 W/m.K. (J.S.) 6 refs.

  16. A Reaction Coating on Aluminium Alloys by Laser Processing

    NARCIS (Netherlands)

    Zhou, X.B.; Hosson, J.Th.M. De

    1993-01-01

    An aluminium oxide layer of 100 µm in thickness has been successfully coated on aluminium alloy 6061 and pure aluminium using a powder mixture of silicon oxide and aluminium by laser processing. A strong Al/Al2O3 interface was formed. The exothermic chemical reaction between SiO2 and Al may promote

  17. Fenugreek Seed Powder Nullified Aluminium Chloride Induced Memory Loss, Biochemical Changes, Aβ Burden and Apoptosis via Regulating Akt/GSK3β Signaling Pathway.

    Directory of Open Access Journals (Sweden)

    Asokan Prema

    Full Text Available Alzheimer's disease (AD is the most common form of dementia that mainly affects the cognitive functions of the aged populations. Trigonella foenum-graecum (L. (fenugreek, a traditionally well utilized medicinal plant ubiquitously used as one of the main food additive worldwide, is known to have numerous beneficial health effects. Fenugreek seed extract could be able to inhibit the activity of acetylcholinesterase (AChE, a key enzyme involved in the pathogenesis of AD, and further shown to have anti-parkinsonic effect. The present study was aimed to explore the neuroprotective effect of fenugreek seed powder (FSP against aluminium chloride (AlCl3 induced experimental AD model. Administration of germinated FSP (2.5, 5 and 10% mixed with ground standard rat feed protected AlCl3 induced memory and learning impairments, Al overload, AChE hyperactivity, amyloid β (Aβ burden and apoptosis via activating Akt/GSK3β pathway. Our present data could confirm the neuroprotective effect of fenugreek seeds. Further these results could lead a possible therapeutics for the management of neurodegenerative diseases including AD in future.

  18. Titanium Powder Metallurgy Forgings.

    Science.gov (United States)

    TITANIUM ALLOYS, *FORGING), (* POWDER METALLURGY , TITANIUM ALLOYS), ENGINE COMPONENTS, INLET GUIDE VANES, JET ENGINES, RINGS, AIRFRAMES, ANCHORS(STRUCTURAL), COLD WORKING, SINTERING, MECHANICAL PROPERTIES

  19. Nouveau procédé de synthèse du nitrure d'aluminium

    Science.gov (United States)

    Haussonne, J. M.; Lostec, J.; Bertot, J. P.; Lostec, L.; Sadou, S.

    1993-04-01

    Thermodynamic considerations show that, even at room temperature, pure aluminium can react with nitrogen to form the aluminium nitride AlN. However, pure aluminium does not exist: it is always surrounded by an alumina shell that protects the metal from further reactions. Furthermore, in the hypothesis where one has been able to make aluminium react with nitrogen, an aluminium nitride shell will protect as well the metal core from further oxidation. Prompted by the Lanxide process allowing to form Al/Al2O3 composites, we have mixed aluminium powders with lithium salts, and easily synthesized pure aluminium nitride by heating the mixed powders in nitrogen at temperatures ranging from 800 to 1200 °C. Starting from aluminium powders with a specific area ranging from 0.3 to 4 m^2/g, we have been able to produce aluminium nitride with specific are ranging from 1 to 20 m^2/g. Mixed with Y203-CaO and sintered at 1720 °C in N2, we obtained AIN ceramics owning 92% density and 160 W/m.K thermal conductivity. Les calculs thermodynamiques montrent que, même à température ambiante, l'aluminium pur peut réagir avec l'azote pour former le nitrure d'aluminium AlN. Cependant, la poudre d'aluminium pur n'existe pas : ses grains sont toujours entourés d'une couche d'alumine protectrice. De plus, dans l'hypothèse où l'on pourrait faire réagir de la poudre d'aluminium avec de l'azote, il se formerait de même une couche protectrice de nitrure d'aluminium qui empêcherait le centre des grains de réagir. S'inspirant du “procédé Lanxide” permettant de réaliser des composites Al/Al2O3, nous avons mélangé de la poudre d'aluminium avec des sels de lithium, et synthétisé du nitrure d'aluminium pur en portant ce mélange dans l'azote à une température pouvant être comprise entre 800 et 1 200 °C. Utilisant des poudres d'aluminium possédant une surface spécifique comprise entre 0,3 et 4 m^2/g, nous avons obtenu une poudre de nitrure d'aluminium avec une surface sp

  20. Effects of sintering temperature on the density and porosity

    African Journals Online (AJOL)

    2013-03-01

    Mar 1, 2013 ... perative. Hence the aim of this paper is to critically investi- gate the effects of sintering temperature on the density and porosity of salt bead preforms used in the liquid infiltration of aluminium for open cell foam manufac- turing. 2. Sintering Mechanism. Sintering occurs by atomic diffusion processes that.

  1. Experimental and theoretical analysis on the effect of inclination on metal powder sintered heat pipe radiator with natural convection cooling

    Science.gov (United States)

    Cong, Li; Qifei, Jian; Wu, Shifeng

    2017-02-01

    An experimental study and theoretical analysis of heat transfer performance of a sintered heat pipe radiator that implemented in a 50 L domestic semiconductor refrigerator have been conducted to examine the effect of inclination angle, combined with a minimum entropy generation analysis. The experiment results suggest that inclination angle has influences on both the evaporator and condenser section, and the performance of the heat pipe radiator is more sensitive to the inclination change in negative inclined than in positive inclined position. When the heat pipe radiator is in negative inclination angle position, large amplitude of variation on the thermal resistance of this heat pipe radiator is observed. As the thermal load is below 58.89 W, the influence of inclination angle on the overall thermal resistance is not that apparent as compared to the other three thermal loads. Thermal resistance of heat pipe radiator decreases by 82.86 % in inclination of 60° at the set of 138.46 W, compared to horizontal position. Based on the analysis results in this paper, in order to achieve a better heat transfer performance of the heat pipe radiator, it is recommended that the heat pipe radiator be mounted in positive inclination angle positions (30°-90°), where the condenser is above the evaporator.

  2. Comminution of B4C powders with a high-energy mill operated in air in dry or wet conditions and its effect on their spark-plasma sinterability

    DEFF Research Database (Denmark)

    Ortiz, Angel L.; Sánchez-Bajo, Florentino; Leal, Victor Manuel Candelario

    2017-01-01

    The comminution of a typical submicrometre B4C powder with a high-energy mill (i.e., a shaker mill) operated in air in either a dry or a wet environment was investigated. It was found that dry shaker milling (i.e., high-energy ball-milling) is able to progressively refine the B4C particles...... found that both dry and wet milling modify the B4C crystal structure, attributable to carbon enrichment. Consequently, dry shaker milling was found to be more recommendable than wet shaker milling to provide B4C starting powders with superior sinterability. A comparative densification study by spark......-plasma sintering confirmed this recommendation, and also showed the usefulness of dry shaker milling to obtain refined B4C microstructures for structural applications....

  3. A Study on a Novel Phase Change Material Panel Based on Tetradecanol/Lauric Acid/Expanded Perlite/Aluminium Powder for Building Heat Storage.

    Science.gov (United States)

    Wang, Enyu; Kong, Xiangfei; Rong, Xian; Yao, Chengqiang; Yang, Hua; Qi, Chengying

    2016-11-05

    Phase change material (PCM) used in buildings can reduce the building energy consumption and indoor temperature fluctuation. A composite PCM has been fabricated by the binary eutectic mixture of tetradecanol (TD) and lauric acid (LA) absorbed into the expanded perlite (EP) using vacuum impregnation method, and its thermal conductivity was promoted by aluminium powder (AP) additive. Besides, the styrene-acrylic emulsion has been mixed with the composite PCM particles to form the protective film, so as to solve the problem of leakage. Thus, a novel PCM panel (PCMP) has been prepared using compression moulding forming method. The thermal property, microstructure characteristic, mechanical property, thermal conductivity, thermal reliability and leakage of the composite PCM have been investigated and analysed. Meanwhile, the thermal performance of the prepared PCMP was tested through PCMPs installed on the inside wall of a cell under outdoor climatic conditions. The composite PCM has a melting temperature of 24.9 °C, a freezing temperature of 25.2 °C, a melting latent heat of 78.2 J/g and a freezing latent heat of 81.3 J/g. The thermal conductivity test exposed that the thermal conductivity has been enhanced with the addition of AP and the latent heat has been decreased, but it still remains in a high level. The leakage test result has proven that liquid PCM leaking has been avoided by the surface film method. The thermal performance experiment has shown the significant function of PCMP about adjusting the indoor temperature and reducing the heats transferring between the wall inside and outside. In view of the thermal performance, mechanical property and thermal reliability results, it can be concluded that the prepared PCMP has a promising building application potential.

  4. A Study on a Novel Phase Change Material Panel Based on Tetradecanol/Lauric Acid/Expanded Perlite/Aluminium Powder for Building Heat Storage

    Directory of Open Access Journals (Sweden)

    Enyu Wang

    2016-11-01

    Full Text Available Phase change material (PCM used in buildings can reduce the building energy consumption and indoor temperature fluctuation. A composite PCM has been fabricated by the binary eutectic mixture of tetradecanol (TD and lauric acid (LA absorbed into the expanded perlite (EP using vacuum impregnation method, and its thermal conductivity was promoted by aluminium powder (AP additive. Besides, the styrene-acrylic emulsion has been mixed with the composite PCM particles to form the protective film, so as to solve the problem of leakage. Thus, a novel PCM panel (PCMP has been prepared using compression moulding forming method. The thermal property, microstructure characteristic, mechanical property, thermal conductivity, thermal reliability and leakage of the composite PCM have been investigated and analysed. Meanwhile, the thermal performance of the prepared PCMP was tested through PCMPs installed on the inside wall of a cell under outdoor climatic conditions. The composite PCM has a melting temperature of 24.9 °C, a freezing temperature of 25.2 °C, a melting latent heat of 78.2 J/g and a freezing latent heat of 81.3 J/g. The thermal conductivity test exposed that the thermal conductivity has been enhanced with the addition of AP and the latent heat has been decreased, but it still remains in a high level. The leakage test result has proven that liquid PCM leaking has been avoided by the surface film method. The thermal performance experiment has shown the significant function of PCMP about adjusting the indoor temperature and reducing the heats transferring between the wall inside and outside. In view of the thermal performance, mechanical property and thermal reliability results, it can be concluded that the prepared PCMP has a promising building application potential.

  5. Effect of diffusing TbF3 powder on magnetic properties and microstructure transformation of sintered Nd-Fe-Cu-B magnets

    Science.gov (United States)

    Yang, Xiao; Guo, Shuai; Ding, Guangfei; Cao, Xuejing; Zeng, Jiling; Song, Jie; Lee, Don; Yan, Aru

    2017-12-01

    The coercivity of sintered Nd-Fe-Cu-B magnets is markedly enhanced from 12.57 to 21.70 kOe while the remanence decreases from 13.80 to 13.49 kGs by grain boundary diffusion of TbF3 powder for 2 h. Microstructure analysis suggests that, during the diffusion process, F diffuses into the magnets easily and forms a new F-rich phase. The enrichment of F in grain boundary near the surface leads to the Cu movement into the interior and the Cu reduction in the surface of magnets. Diffusion of Tb leads to an increase of local total rare earth elements content. Under the combined effect of Cu reduction and increase of local total rare earth elements content, grain growth area is formed and further diffusion is suppressed. That excessive Tb diffuses into matrix phase leads to a decrease in remanence. When the grain growth area is removed, the deterioration of remanence recovers to 13.80 kGs without any reduction of coercivity.

  6. Investigation of the aluminium-aluminium oxide reversible transformation as observed by hot stage electron microscopy.

    Science.gov (United States)

    Grove, C. A.; Judd, G.; Ansell, G. S.

    1972-01-01

    Thin foils of high purity aluminium and an Al-Al2O3 SAP type of alloy were oxidised in a specially designed hot stage specimen chamber in an electron microscope. Below 450 C, amorphous aluminium oxide formed on the foil surface and was first detectable at foil edges, holes, and pits. Islands of aluminium then nucleated in this amorphous oxide. The aluminium islands displayed either a lateral growth with eventual coalescence with other islands, or a reoxidation process which caused the islands to disappear. The aluminium island formation was determined to be related to the presence of the electron beam. A mechanism based upon electron charging due to the electron beam was proposed to explain the nucleation, growth, coalescence, disappearance, and geometry of the aluminium islands.

  7. Powder synthesis, processing and characterization of lanthanum silicates for SOFC application

    Energy Technology Data Exchange (ETDEWEB)

    Jothinathan, E.; Vanmeensel, K. [Department of Metallurgy and Materials Engineering, Kasteelpark Arenberg 44, B-3001 Heverlee, Leuven (Belgium); Vleugels, J., E-mail: jozef.vleugels@mtm.kuleuven.b [Department of Metallurgy and Materials Engineering, Kasteelpark Arenberg 44, B-3001 Heverlee, Leuven (Belgium); Van der Biest, O. [Department of Metallurgy and Materials Engineering, Kasteelpark Arenberg 44, B-3001 Heverlee, Leuven (Belgium)

    2010-04-16

    Recent studies have shown that rare earth silicates exhibit higher oxygen conductivity at lower temperatures (500-800 {sup o}C) compared to traditional yttria-stabilized cubic zirconia. Among the rare earth silicates, doped lanthanum silicates are known to exhibit higher ionic conductivity. The difficulty in sinterability of these powders combined with the fact that the electrolyte material should be sintered onto a porous anode material in a single sintering step to produce SOFC half cells requires very fine starting powders with high sinterability at lower temperatures (1000-1200 {sup o}C). In this paper, we report on the synthesis of lanthanum silicates doped with aluminium or iron using the sol-gel process. Using this fairly simple and quick process, nanometer sized powders with an average grain size below 100 nm have been synthesised, while the intrinsic nanostructure could be maintained in the fully densified electrolyte material after pulsed electric current sintering (PECS) at 1100-1200 {sup o}C.

  8. Characteristics of vacuum sintered stainless steels

    OpenAIRE

    Z. Brytan; L.A. Dobrzański; M. Actis Grande; M. Rosso

    2009-01-01

    Purpose: In the present study duplex stainless steels were sintered in vacuum. using rapid cooling form the mixture of prealloyed and alloying element powders The purpose of this paper was to describe the obtained microstructures after sintering as well as the main mechanical properties of sintered stainless steels.Design/methodology/approach: In presented work duplex stainless steels were obtained through powder metallurgy starting from austenitic 316L or ferritic 410L prealloyed stainless s...

  9. Effect of Sintering Time on Superconducting Wire Bi-Pb-Sr-Ca-Cu-O With Dopant MgO Sheated Ag Using Powder in Tube Method

    Directory of Open Access Journals (Sweden)

    Hariyati Lubis

    2018-01-01

      DAFTAR PUSTAKA Abbas M.M., Abass L.K and Salman U., (2012, Influences of Sintering Time on the Tc of Bi2-xCuxPb0.3Sr2Ca2Cu3010+ High Temperature Superconductors, Energy Procedia 18, 215-224  Abbas, M.M., Abbas, L.K., Bahedh, H.S. 2015. Superconducting Properties of Bi2-SbxPb0,3Sr1,9Ba0,1Ca2Cu3O10+δ Compounds. Journal of Applied Science Research. 11. 22: 164-172 Darsono, N., Imaduddin, A., Raju, K., Yoon, D.H., (2015, Synthesis and Characterization of Bi1.6Pb0.4Sr2Ca2Cu3O7 Superconducting Oxide by High-Energy Milling, J Supercond Nov Magn. E. Chew,. (2010, Superconducting Transformer Design And Construction, University of Canterbury, Christchurch, New Zealand. March Hamadneh, I., Halim, S. A., dan Lee, C. K., (2006,  Characterization of Bi1.6Pb0.4Sr2Ca2Cu3Oy Ceramic Superconductor Prepared Via Coprecipitation Method at Different Sintering Time, J. Mater. Sci, 41: 5526-5530. Hermiz G.Y., Aljurani B.A., Beayaty M.A., (2014, Effect of Mn Substitution on the Superconducting Properties of Bi1.7Pb0,3Sr2Ca2-xMnxCu3O10+, International Journal Of Engineering and Advanced Technology (IJEAT. 3. 4: 213-217 John R Hull, (2003, Applications of high-temperature superconductors in power technology, Reports on Progress in Physics, Volume 66, Number 11 Lu, X.Y., Yi, D., Chen, H., Nagata, A. 2016. Effect of Sn, MgO and Ag2O mix-doping on the formation and superconducting properties of Bi-2223 Ag/tapes. Physics Procedia. 81: 129-132 Meretliev Sh., Sadykov K.B., Berkeliev A., (2000, Doping of High Temperature Superconductors, Turk J Phy.24: 39-48 Mohammed, N. H., Ramadhan A., Ali I. A., Ibrahim, I. H., dan Hassan, M. S, (2012, Optimizing the Preparation Conditions of Bi-2223 Superconducting Phase Using PbO and PbO2, Materials Sciences and Applications, 3: 224-233. Roumie, M., Marhaba, S., Awad R., Kork M., Hassan I., Mawassi R., (2014, Effect of Fe2O3 Nano-Oxide Addition on the Superconducting Properties of the (Bi,Pb-2223 Phase, Journal of Supercond Nov Magn, 27: 143-153 Serkan

  10. Aluminium bridges, aluminium bridge decks

    NARCIS (Netherlands)

    Soetens, F.; Straalen, IJ.J. van

    2003-01-01

    Applications of aluminium have grown considerably in building and civil engineering the last decade. In building and civil engineering the increase of aluminium applications is due to various aspects like light weight, durability and maintenance, use of extrusions, and esthetics. The paper starts

  11. Elaboration of silicon carbides nano particles (SiC): from the powder synthesis to the sintered ceramic; Elaboration de ceramiques nanostructurees en carbure de silicium (SiC): de la synthese de poudre a la ceramique frittee

    Energy Technology Data Exchange (ETDEWEB)

    Reau, A. [CEA Saclay, Dept. des Materiaux pour le Nucleaire (DEN/DANS/DMN/SRMA), 91 - Gif-sur-Yvette (France)

    2008-07-01

    Materials for the reactor cores of the fourth generation will need materials supporting high temperatures with fast neutrons flux. SiC{sub f}/SiC ceramics are proposed. One of the possible elaboration process is to fill SiC fiber piece with nano particles SiC powder and to strengthen by sintering. The aim of this thesis is to obtain a nano structured SiC ceramic as a reference for the SiC{sub f}/SiC composite development and to study the influence of the fabrication parameters. (A.L.B.)

  12. Phase characterisation in spark plasma sintered TiPt alloy

    CSIR Research Space (South Africa)

    Chikosha, S

    2011-12-01

    Full Text Available The conclusions drawn from this presentation are that Spark Plasma Sintering (SPS) of equiatomic BE TiPt powder produces fully sintered specimens, with incomplete homogenisation. There is a need for improved furnace atmosphere control so...

  13. Study of structural and dimensional characteristics of the melt spun p-Bi0.5Sb1.5Te3 powders compacted by vacuum hot pressing and spark plasma sintering

    Directory of Open Access Journals (Sweden)

    Andrei A. Melnikov

    2015-12-01

    Full Text Available P-type thermoelectric Bi0,5Sb1,5Te3 powders were obtained by the melt spinning technique (extremely rapid quenching from the liquid state and their structural and dimensional characteristics were characterized. The crystallographic group and the lattice parameters of the powders correspond to those for Bi0,5Sb1,5Te3 crystallized in equilibrium conditions which suggests the identity of the crystal structure. The powders were compacted by vacuum hot pressing and spark plasma sintering. We found that the partial axial texture [001] directed along the axis of pressure application could be formed during the compacting of the powders. Temperature dependences of the thermoelectric characteristics of the compacted material were measured in a direction perpendicular to the pressure application axis in the 100–700 K range. It is demonstrated that the compacted samples possess low thermal conductivity while retaining the Seebeck coefficient and the electrical conductivity values comparable to crystallized material; therefore ZT reaches 1.05–1.15 in the 330–350 K range which indicates high prospects of applying these technologies.

  14. Biaxially textured articles formed by powder metallurgy

    Science.gov (United States)

    Goyal, Amit; Williams, Robert K.; Kroeger, Donald M.

    2003-07-29

    A biaxially textured alloy article having a magnetism less than pure Ni includes a rolled and annealed compacted and sintered powder-metallurgy preform article, the preform article having been formed from a powder mixture selected from the group of mixtures consisting of: at least 60 at % Ni powder and at least one of Cr powder, W powder, V powder, Mo powder, Cu powder, Al powder, Ce powder, YSZ powder, Y powder, Mg powder, and RE powder; the article having a fine and homogeneous grain structure; and having a dominant cube oriented {100} orientation texture; and further having a Curie temperature less than that of pure Ni.

  15. A 3D printed superconducting aluminium microwave cavity

    Energy Technology Data Exchange (ETDEWEB)

    Creedon, Daniel L. [School of Physics, University of Melbourne, Parkville, Victoria 3010 (Australia); Goryachev, Maxim; Kostylev, Nikita; Tobar, Michael E., E-mail: michael.tobar@uwa.edu.au [ARC Centre of Excellence for Engineered Quantum Systems, University of Western Australia, 35 Stirling Highway, Crawley, WA 6009 (Australia); Sercombe, Timothy B. [School of Mechanical and Chemical Engineering, University of Western Australia, 35 Stirling Highway, Crawley 6009 (Australia)

    2016-07-18

    3D printing of plastics, ceramics, and metals has existed for several decades and has revolutionized many areas of manufacturing and science. Printing of metals, in particular, has found a number of applications in fields as diverse as customized medical implants, jet engine bearings, and rapid prototyping in the automotive industry. Although many techniques are used for 3D printing metals, they commonly rely on computer controlled melting or sintering of a metal alloy powder using a laser or electron beam. The mechanical properties of parts produced in such a way have been well studied, but little attention has been paid to their electrical properties. Here we show that a microwave cavity (resonant frequencies 9.9 and 11.2 GHz) 3D printed using an Al-12Si alloy exhibits superconductivity when cooled below the critical temperature of aluminium (1.2 K), with a performance comparable with the common 6061 alloy of aluminium. Superconducting cavities find application in numerous areas of physics, from particle accelerators to cavity quantum electrodynamics experiments. The result is achieved even with a very large concentration of non-superconducting silicon in the alloy of 12.18%, compared with Al-6061, which has between 0.4% and 0.8%. Our results may pave the way for the possibility of 3D printing superconducting cavity configurations that are otherwise impossible to machine.

  16. Xylem sap proteomics.

    Science.gov (United States)

    de Bernonville, Thomas Dugé; Albenne, Cécile; Arlat, Matthieu; Hoffmann, Laurent; Lauber, Emmanuelle; Jamet, Elisabeth

    2014-01-01

    Proteomic analysis of xylem sap has recently become a major field of interest to understand several biological questions related to plant development and responses to environmental clues. The xylem sap appears as a dynamic fluid undergoing changes in its proteome upon abiotic and biotic stresses. Unlike cell compartments which are amenable to purification in sufficient amount prior to proteomic analysis, the xylem sap has to be collected in particular conditions to avoid contamination by intracellular proteins and to obtain enough material. A model plant like Arabidopsis thaliana is not suitable for such an analysis because efficient harvesting of xylem sap is difficult. The analysis of the xylem sap proteome also requires specific procedures to concentrate proteins and to focus on proteins predicted to be secreted. Indeed, xylem sap proteins appear to be synthesized and secreted in the root stele or to originate from dying differentiated xylem cells. This chapter describes protocols to collect xylem sap from Brassica species and to prepare total and N-glycoprotein extracts for identification of proteins by mass spectrometry analyses and bioinformatics.

  17. The effect of structural changes during sintering on the electric and magnetic traits of the Ni96.7Mo3.3 alloy nanostructured powder

    Directory of Open Access Journals (Sweden)

    Ribić-Zelenović L.

    2009-01-01

    Full Text Available Ni96.7Mo3.3 powder was electrochemically obtained. An X-ray diffraction analysis determined that the powder consisted of a 20% amorphous and 80% crystalline phase. The crystalline phase consisted of a nanocrystalline solid nickel and molybdenum solution with a face-centred cubic (FCC lattice with a high density of chaotically distributed dislocations and high microstrain value. The scanning electronic microscopy (SEM showed that two particle structures were formed: larger cauliflower-like particles and smaller dendriteshaped ones. The thermal stability of the alloy was examined by differential scanning calorimetry (DSC and by measuring the temperature dependence of the electrical resistivity and magnetic permeability. Structural powder relaxation was carried out in the temperature range of 450 K to 560 K causing considerable changes in the electrical resistivity and magnetic permeability. Upon structural relaxation, the magnetic permeability of the cooled alloy was about 80% higher than the magnetic permeability of the fresh powder. The crystallisation of the amorphous portion of the powder and crystalline grain increase occurred in the 630 K to 900 K temperature interval. Upon crystallisation of the amorphous phase and crystalline grain increase, the powder had about 50% lower magnetic permeability than the fresh powder and 3.6 times lower permeability than the powder where only structural relaxation took place.

  18. The Effect of Processing Parameters on Microstructure and Mechanical Properties of Sintered Structural Steels Based on Prealloyed Powders / Wpływ Parametrów Wytwarzania Na Strukturę I Własności Mechaniczne Spiekanych Stali Wykonanych Na Bazie Proszków Stopowych

    Directory of Open Access Journals (Sweden)

    Kulecki P.

    2015-12-01

    Full Text Available The object of the study was to evaluate the effect of production parameters on the structure and mechanical properties of Cr and Cr-Mo PM steels. The measurements were performed on sintered steels made from commercial Höganäs pre-alloyed powders: Astaloy CrA, Astaloy CrL and Astaloy CrM mixed with carbon, added in the form of graphite powder grade C-UF.

  19. Modeling the microstructural evolution during constrained sintering

    DEFF Research Database (Denmark)

    Bjørk, Rasmus; Frandsen, Henrik Lund; Tikare, V.

    A numerical model able to simulate solid state constrained sintering of a powder compact is presented. The model couples an existing kinetic Monte Carlo (kMC) model for free sintering with a finite element (FE) method for calculating stresses on a microstructural level. The microstructural response...

  20. The SAPS crime statistics

    African Journals Online (AJOL)

    under record violent crime, particularly the various forms of assault.6 In effect this has rendered the SAPS ..... against children has been provided in the successive .... Prevention and Security (JCPS) cluster media briefing,. 25 June 2012.

  1. SAP on the cloud

    CERN Document Server

    Missbach, Michael; Gardiner, Cameron; Anderson, George; Tempes, Mark

    2013-01-01

    This book explores the many facets of building and operating an SAP infrastructure exploiting Cloud technologies, describing and discussing the latest challenges and suitable solutions, and outlining future trends. Includes practice-oriented case studies.

  2. SAP HANA cookbook

    CERN Document Server

    Chandrasekhar

    2013-01-01

    An easy-to-understand guide, covering topics using practical scenarios and live examples, and answering all possible questions.If you are a solution architect, developer, modeler, sales leader, business transformation managers, directors, COO, or CIO; this book is perfect for you.If you are interested in other technologies and want to jump-start into SAP, this book gives you the chance to learn SAP HANA. Basic knowledge of RDBMS concepts enough is to get you started.

  3. Aluminum powder metallurgy processing

    Energy Technology Data Exchange (ETDEWEB)

    Flumerfelt, J.F.

    1999-02-12

    The objective of this dissertation is to explore the hypothesis that there is a strong linkage between gas atomization processing conditions, as-atomized aluminum powder characteristics, and the consolidation methodology required to make components from aluminum powder. The hypothesis was tested with pure aluminum powders produced by commercial air atomization, commercial inert gas atomization, and gas atomization reaction synthesis (GARS). A comparison of the GARS aluminum powders with the commercial aluminum powders showed the former to exhibit superior powder characteristics. The powders were compared in terms of size and shape, bulk chemistry, surface oxide chemistry and structure, and oxide film thickness. Minimum explosive concentration measurements assessed the dependence of explosibility hazard on surface area, oxide film thickness, and gas atomization processing conditions. The GARS aluminum powders were exposed to different relative humidity levels, demonstrating the effect of atmospheric conditions on post-atomization processing conditions. The GARS aluminum powders were exposed to different relative humidity levels, demonstrating the effect of atmospheric conditions on post-atomization oxidation of aluminum powder. An Al-Ti-Y GARS alloy exposed in ambient air at different temperatures revealed the effect of reactive alloy elements on post-atomization powder oxidation. The pure aluminum powders were consolidated by two different routes, a conventional consolidation process for fabricating aerospace components with aluminum powder and a proposed alternative. The consolidation procedures were compared by evaluating the consolidated microstructures and the corresponding mechanical properties. A low temperature solid state sintering experiment demonstrated that tap densified GARS aluminum powders can form sintering necks between contacting powder particles, unlike the total resistance to sintering of commercial air atomization aluminum powder.

  4. Microstructural and hardness characterisation of sintered low alloyed steel

    OpenAIRE

    Yilmaz, R.; M.R. Ekici

    2008-01-01

    Purpose: The purpose of the present study is to produce low ally PM steel without any addition and with addition of ferro-boron addition by conventional PM manufacturing route at the different sintering temperature.Design/methodology/approach: Fe-Ni-Cu-Mo-C sintered steel containing 0.5 percent ferro-boron addition was used in this study. The compacts were prepared by powder metallurgy method involving powder mixing, cold pressing at 700 MPa pressure and sintering at temperatur...

  5. STRUCTURE, PHASE COMPOSITION AND PROPERTIES OF GAS-THERMAL COVERINGS OF MECHANICALLY ALLOYED THERMOREACTING COMPOSITE POWDERS OF NICKEL-ALUMINIUM SYSTEM

    Directory of Open Access Journals (Sweden)

    F. G. Lovshenko

    2015-01-01

    Full Text Available The presented results show that coverings from mechanically alloyed thermoreacting powders of system «nickel–aluminum» are nonequilibrium multiphase systems which basis represents solid solution of aluminum in nickel. It has the microcrystalline type of structure which is characterized by an advanced surface of borders of the grains and subgrains stabilized by nanodimensional inclusions of oxides and alyuminid. These coverings surpass by 1,2–1,6 times analogs in durability, hardness and wear resistance.

  6. Experimental study of semi-solid diecasting using mixture of elemental aluminium and silicon powders; Al, Si kongo funmatsu wo mochiita han`yoyu diecast

    Energy Technology Data Exchange (ETDEWEB)

    Morooka, T.; Yuasa, E.; Kawamura, C.; Miyahara, T. [Musashi Institute of Technology, Tokyo (Japan)

    1996-08-25

    This paper reports effects of mechanical stirring on slurry formed from semi-solid condition of Al-Si-based powder mixture with respect to its solidification structure, formability during pressed formation process, and mechanical properties of formings derived therefrom. Slurry made up of hypo-eutectic Al-5% by mass Si powder mixture has its viscosity increase rapidly between solid phase rates of 40% and 50%. When slurry made up of Al-Si-based powder mixture is stirred mechanically, the originally existing {alpha} phase and silicon phase particles have their grain size increase due to their mutual integration, whereas the {alpha} phase particles are spheroidized and the silicon phase particles have their acutely angled portion disappear, thus turning into a simple shape. Furthermore, part of primary crystals crystallize using the solid phase particles as the staring point. The mechanical stirring removes pores in the slurry, and destroys an oxide film present on the {alpha} phase particle surface. Formability of slurry applied with mechanical stirring improves over slurry given no stirring due to decrease in viscosity. Formings of hyper-eutectic specimens have relatively uniform structure as a result of mechanical stirring. Growth of formings of hypo-eutectic specimens increases noticeably. 15 refs., 14 figs., 2 tabs.

  7. Electro sinter forging of titanium disks

    DEFF Research Database (Denmark)

    Cannella, Emanuele; Nielsen, Chris Valentin; Bay, Niels Oluf

    Electro sinter forging (ESF) is a new sintering process based on the principle of electrical Joule heating. In the present work, middle frequency direct current (MFDC) was flowing through the powder compact, which was under mechanical pressure. The main parameters are the high electrical current......, up to 10 kA, and the low voltage, 1-2 V, resulting in heat generation in the powder. Figure 1 shows the experimental setup. The punches were made of a conductive material; namely a copper alloy. The die, which has to be electrically insulating, was made of alumina. The ESF process takes 3-4s...... including the following phases: (i) feeding of powder (ii) pre-compaction (iii) heating by electrical current during 100-200ms (iv) cooling (v) ejection. Figure 2 shows an example of measured pressure and current during sintering of the sample shown in Figure 3. As compared to conventional sintering [1...

  8. Software development on the SAP HANA platform

    CERN Document Server

    Walker, Mark

    2013-01-01

    Software Development on the SAP HANA Platform is a general tutorial guide to SAP HANA.This book is written for beginners to the SAP HANA platform. No knowledge of SAP HANA is necessary to start using this book.

  9. Laser cladding of aluminium using TiB2

    CSIR Research Space (South Africa)

    Kumar, S

    2010-03-01

    Full Text Available Modification of Aluminium surface by injecting, dispersing and melting TiB2 powder with the help of a laser beam promises to enhance tribological properties of Aluminium. The present work consists of making single lines and various overlapping lines...

  10. Effects of Process Conditions on the Mechanical Behavior of Aluminium Wrought Alloy EN AW-2219 (AlCu6Mn Additively Manufactured by Laser Beam Melting in Powder Bed

    Directory of Open Access Journals (Sweden)

    Michael Cornelius Hermann Karg

    2017-01-01

    Full Text Available Additive manufacturing is especially suitable for complex-shaped 3D parts with integrated and optimized functionality realized by filigree geometries. Such designs benefit from low safety factors in mechanical layout. This demands ductile materials that reduce stress peaks by predictable plastic deformation instead of failure. Al–Cu wrought alloys are established materials meeting this requirement. Additionally, they provide high specific strengths. As the designation “Wrought Alloys” implies, they are intended for manufacturing by hot or cold working. When cast or welded, they are prone to solidification cracks. Al–Si fillers can alleviate this, but impair ductility. Being closely related to welding, Laser Beam Melting in Powder Bed (LBM of Al–Cu wrought alloys like EN AW-2219 can be considered challenging. In LBM of aluminium alloys, only easily-weldable Al–Si casting alloys have succeeded commercially today. This article discusses the influences of boundary conditions during LBM of EN AW-2219 on sample porosity and tensile test results, supported by metallographic microsections and fractography. Load direction was varied relative to LBM build-up direction. T6 heat treatment was applied to half of the samples. Pronounced anisotropy was observed. Remarkably, elongation at break of T6 specimens loaded along the build-up direction exceeded the values from literature for conventionally manufactured EN AW-2219 by a factor of two.

  11. Influence of steam-based pre-treatment using acidic chemistries on the adhesion performance of powder coated aluminium alloy AA6060

    DEFF Research Database (Denmark)

    Din, Rameez Ud; Nikogeorgos, Nikolaos; Jellesen, Morten Stendahl

    2017-01-01

    In this study, the adhesion of a commercially applied powder coating on a steam treated AA6060 surface withpure steam and steam with citric and phosphoric acid chemistries has been investigated. Contact angle,roughness, and nanoscale pull off forces were determined as a function of the steam...... after indentation. Regardless of the steam treatment method, the wettability of the AA6060 surface was increased after the steam treatment. Addition of citric and phosphoric acid resulted in a low degree of hydrophobicity for the oxide layer compared to the use of pure steam. Steam generated oxide...

  12. Microstructure and mechanical properties of direct metal laser sintered TI-6AL-4V

    Directory of Open Access Journals (Sweden)

    Becker, Thorsten Hermann

    2015-05-01

    Full Text Available Direct metal laser sintering (DMLS is a selective laser melting (SLM manufacturing process that can produce near net shape parts from metallic powders. A range of materials are suitable for SLM; they include various metals such as titanium, steel, aluminium, and cobalt-chrome alloys. This paper forms part of a research drive that aims to evaluate the material performance of the SLM-manufactured metals. It presents DMLS-produced Ti-6Al-4V, a titanium alloy often used in biomedical and aerospace applications. This paper also studies the effect of several heat treatments on the microstructure and mechanical properties of Ti-6Al-4V processed by SLM. It reports the achievable mechanical properties of the alloy, including quasi-static, crack growth behaviour, density and porosity distribution, and post-processing using various heat-treatment conditions.

  13. Aluminium in human sweat.

    Science.gov (United States)

    Minshall, Clare; Nadal, Jodie; Exley, Christopher

    2014-01-01

    It is of burgeoning importance that the human body burden of aluminium is understood and is measured. There are surprisingly few data to describe human excretion of systemic aluminium and almost no reliable data which relate to aluminium in sweat. We have measured the aluminium content of sweat in 20 healthy volunteers following mild exercise. The concentration of aluminium ranged from 329 to 5329μg/L. These data equate to a daily excretion of between 234 and 7192μg aluminium and they strongly suggest that perspiration is the major route of excretion of systemic aluminium in humans. Copyright © 2013 Elsevier GmbH. All rights reserved.

  14. Microstructures of alloyed and dispersed hard particles in the aluminium surface

    CSIR Research Space (South Africa)

    Pityana, S

    2010-03-01

    Full Text Available Laser surface alloying of A1200 aluminium alloy was carried out using a 4.4 kW Nd:YAG laser. Powder mixtures of SiC and TiC hard particles were injected into the laser generated melt pool on the aluminium substrate using a commercial powder feeder...

  15. Master sintering curves for UO{sub 2} and UO{sub 2}–SiC composite processed by spark plasma sintering

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Zhichao [Mechanical and Aerospace Engineering, University of Florida, Gainesville, FL 32611 (United States); Subhash, Ghatu, E-mail: subhash@ufl.edu [Mechanical and Aerospace Engineering, University of Florida, Gainesville, FL 32611 (United States); Tulenko, James S. [Materials Science and Engineering, University of Florida, Gainesville, FL 32611 (United States)

    2014-11-15

    Highlights: • Constructed master sintering curves for spark plasma sintering (SPS) of nuclear fuels. • Characterized sinterability of UO{sub 2} and UO{sub 2}–SiC powder compacts during SPS. • Determined activation energies for sintering of UO{sub 2} and UO{sub 2}–SiC composites by SPS. - Abstract: Master sintering curve (MSC) theory has been applied successfully to UO{sub 2} and UO{sub 2}–SiC composite ceramics processed using spark plasma sintering (SPS). By applying the constant heating rate method, where the powder compact was heated at a constant rate to a specified maximum temperature and then cooled naturally, the apparent activation energies for sintering have been determined to be 140 kJ/mol for UO{sub 2} and 420 kJ/mol for UO{sub 2}–SiC composite. The ability of the derived MSCs to control and predict final density in the sintered compact was demonstrated by additional experimental runs using the isothermal heating method, in which the powder is held for a specified time at the maximum sintering temperature. It is shown that the master sintering curve is an effective tool to characterize the densification and sinterability behavior of a given nuclear powder compact during spark plasma sintering. The reason for significantly lower activation energy in SPS processed UO{sub 2} pellets compared to conventional sintering has been rationalized on the basis of field activation in SPS process.

  16. Composite with a metallic matrix Al-AlN: from the powder to the material; Composite a matrice metallique A1-A1N: de la poudre au materiau

    Energy Technology Data Exchange (ETDEWEB)

    Troadec, C.

    1996-05-09

    Two types of powders are used: a `composite` powder synthesized by direct nitridation of aluminium by nitrogen, and a `mixed` powder obtained by a mixture of Al and AlN powders. These two powders types are crushed in a high energetic planetary crusher under an Ar atmosphere, then they are sintered under solid phase hot pressure. Microstructure of these materials, studied by Tem and XED, is relatively heterogenous, with high density polycrystalline area and high porous nano-crystals area. Size of these porous area are higher in `mixed` powders, and is linked to AlN percentage and to the crushing time. High density area are composed of Al grains surrounded by AlN nano-crystals with Al{sub 2}O{sub 3} needles and few aluminium oxynitride crystals. Physicochemical and mechanical properties, wear and corrosion comportment differ in function of the initial powders (`mixed` or `composite`) and with the AlN percentage. These new materials have, at similar reinforcement concentration, equivalent properties to Al/SiC or Al/Al{sub 2}O{sub 3} materials. (A.B.) 112 refs.

  17. Spark plasma sintering of alumina nanopowders produced by electrical explosion of wires

    OpenAIRE

    An, Vladimir; Khasanov, Alexey; de Izarra, Charles

    2015-01-01

    Alumina nanopowders produced by electrical explosion of wires were sintered using the spark plasma sintering technique. The results of XRD analysis show that the main phase in the compacted nanopowders is ?-Al2O3. According to the SEM observations, the sintered alumina nanopowder consists of micron-sized faceted grains and nano-sized necked grains. The increase in sintering temperature resulted in a higher density of the sintered powders: from 78.44 to 98.21?% of theoretical density.

  18. There is (still) too much aluminium in infant formulas

    Science.gov (United States)

    2010-01-01

    Background Infant formulas are sophisticated milk-based feeds for infants which are used as a substitute for breast milk. Historically they are known to be contaminated by aluminium and in the past this has raised health concerns for exposed infants. We have measured the aluminium content of a number of widely used infant formulas to determine if their contamination by aluminium and consequent issues of child health persists. Methods Samples of ready-made milks and powders used to make milks were prepared by microwave digestion of acid/peroxide mixtures and their aluminium content determined by THGA. Results The concentration of aluminium in ready-made milks varied from ca 176 to 700 μg/L. The latter concentration was for a milk for preterm infants. The aluminium content of powders used to make milks varied from ca 2.4 to 4.3 μg/g. The latter content was for a soya-based formula and equated to a ready-to-drink milk concentration of 629 μg/L. Using the manufacturer's own guidelines of formula consumption the average daily ingestion of aluminium from infant formulas for a child of 6 months varied from ca 200 to 600 μg of aluminium. Generally ingestion was higher from powdered as compared to ready-made formulas. Conclusions The aluminium content of a range of well known brands of infant formulas remains high and particularly so for a product designed for preterm infants and a soya-based product designed for infants with cow's milk intolerances and allergies. Recent research demonstrating the vulnerability of infants to early exposure to aluminium serves to highlight an urgent need to reduce the aluminium content of infant formulas to as low a level as is practically possible. PMID:20807425

  19. There is (still too much aluminium in infant formulas

    Directory of Open Access Journals (Sweden)

    Burrell Shelle-Ann M

    2010-08-01

    Full Text Available Abstract Background Infant formulas are sophisticated milk-based feeds for infants which are used as a substitute for breast milk. Historically they are known to be contaminated by aluminium and in the past this has raised health concerns for exposed infants. We have measured the aluminium content of a number of widely used infant formulas to determine if their contamination by aluminium and consequent issues of child health persists. Methods Samples of ready-made milks and powders used to make milks were prepared by microwave digestion of acid/peroxide mixtures and their aluminium content determined by THGA. Results The concentration of aluminium in ready-made milks varied from ca 176 to 700 μg/L. The latter concentration was for a milk for preterm infants. The aluminium content of powders used to make milks varied from ca 2.4 to 4.3 μg/g. The latter content was for a soya-based formula and equated to a ready-to-drink milk concentration of 629 μg/L. Using the manufacturer's own guidelines of formula consumption the average daily ingestion of aluminium from infant formulas for a child of 6 months varied from ca 200 to 600 μg of aluminium. Generally ingestion was higher from powdered as compared to ready-made formulas. Conclusions The aluminium content of a range of well known brands of infant formulas remains high and particularly so for a product designed for preterm infants and a soya-based product designed for infants with cow's milk intolerances and allergies. Recent research demonstrating the vulnerability of infants to early exposure to aluminium serves to highlight an urgent need to reduce the aluminium content of infant formulas to as low a level as is practically possible.

  20. Human exposure to aluminium.

    Science.gov (United States)

    Exley, Christopher

    2013-10-01

    Human activities have circumvented the efficient geochemical cycling of aluminium within the lithosphere and therewith opened a door, which was previously only ajar, onto the biotic cycle to instigate and promote the accumulation of aluminium in biota and especially humans. Neither these relatively recent activities nor the entry of aluminium into the living cycle are showing any signs of abating and it is thus now imperative that we understand as fully as possible how humans are exposed to aluminium and the future consequences of a burgeoning exposure and body burden. The aluminium age is upon us and there is now an urgent need to understand how to live safely and effectively with aluminium.

  1. The aluminium content of infant formulas remains too high.

    Science.gov (United States)

    Chuchu, Nancy; Patel, Bhavini; Sebastian, Blaise; Exley, Christopher

    2013-10-08

    Recent research published in this journal highlighted the issue of the high content of aluminium in infant formulas. The expectation was that the findings would serve as a catalyst for manufacturers to address a significant problem of these, often necessary, components of infant nutrition. It is critically important that parents and other users have confidence in the safety of infant formulas and that they have reliable information to use in choosing a product with a lower content of aluminium. Herein, we have significantly extended the scope of the previous research and the aluminium content of 30 of the most widely available and often used infant formulas has been measured. Both ready-to-drink milks and milk powders were subjected to microwave digestion in the presence of 15.8 M HNO3 and 30% w/v H2O2 and the aluminium content of the digests was measured by TH GFAAS. Both ready-to-drink milks and milk powders were contaminated with aluminium. The concentration of aluminium across all milk products ranged from ca 100 to 430 μg/L. The concentration of aluminium in two soya-based milk products was 656 and 756 μg/L. The intake of aluminium from non-soya-based infant formulas varied from ca 100 to 300 μg per day. For soya-based milks it could be as high as 700 μg per day. All 30 infant formulas were contaminated with aluminium. There was no clear evidence that subsequent to the problem of aluminium being highlighted in a previous publication in this journal that contamination had been addressed and reduced. It is the opinion of the authors that regulatory and other non-voluntary methods are now required to reduce the aluminium content of infant formulas and thereby protect infants from chronic exposure to dietary aluminium.

  2. Measuring Complexity of SAP Systems

    Directory of Open Access Journals (Sweden)

    Ilja Holub

    2016-10-01

    Full Text Available The paper discusses the reasons of complexity rise in ERP system SAP R/3. It proposes a method for measuring complexity of SAP. Based on this method, the computer program in ABAP for measuring complexity of particular SAP implementation is proposed as a tool for keeping ERP complexity under control. The main principle of the measurement method is counting the number of items or relations in the system. The proposed computer program is based on counting of records in organization tables in SAP.

  3. Combined macro-meso scale modeling of sintering. Part I: Continuum approach

    Energy Technology Data Exchange (ETDEWEB)

    OLEVSKY,EUGENE A.; TIKARE,VEENA

    2000-05-23

    An integrated approach, including a continuum theory of sintering and mesostructure evolution analysis, is used for the solution of the problem of bi-layered structure sintering. Two types of bi-layered structures are considered: layers of the same material different by initial porosity, and layers of two different materials. The effective sintering stress and the normalized bulk modulus for the bi-layer powder sintering are derived based on mesoscale simulations. The combined effect of the layers' porosity and differences in sintering rate on shrinkage and warpage is studied for both sintering on a rigid substrate and free sintering.

  4. Microstructural and continuum evolution modeling of sintering.

    Energy Technology Data Exchange (ETDEWEB)

    Braginsky, Michael V.; Olevsky, Eugene A. (San Diego State University, San Diego, CA); Johnson, D. Lynn (Northwest University, Evanston, IL); Tikare, Veena; Garino, Terry J.; Arguello, Jose Guadalupe, Jr.

    2003-12-01

    All ceramics and powder metals, including the ceramics components that Sandia uses in critical weapons components such as PZT voltage bars and current stacks, multi-layer ceramic MET's, ahmindmolybdenum & alumina cermets, and ZnO varistors, are manufactured by sintering. Sintering is a critical, possibly the most important, processing step during manufacturing of ceramics. The microstructural evolution, the macroscopic shrinkage, and shape distortions during sintering will control the engineering performance of the resulting ceramic component. Yet, modeling and prediction of sintering behavior is in its infancy, lagging far behind the other manufacturing models, such as powder synthesis and powder compaction models, and behind models that predict engineering properties and reliability. In this project, we developed a model that was capable of simulating microstructural evolution during sintering, providing constitutive equations for macroscale simulation of shrinkage and distortion during sintering. And we developed macroscale sintering simulation capability in JAS3D. The mesoscale model can simulate microstructural evolution in a complex powder compact of hundreds or even thousands of particles of arbitrary shape and size by 1. curvature-driven grain growth, 2. pore migration and coalescence by surface diffusion, 3. vacancy formation, grain boundary diffusion and annihilation. This model was validated by comparing predictions of the simulation to analytical predictions for simple geometries. The model was then used to simulate sintering in complex powder compacts. Sintering stress and materials viscous module were obtained from the simulations. These constitutive equations were then used by macroscopic simulations for simulating shrinkage and shape changes in FEM simulations. The continuum theory of sintering embodied in the constitutive description of Skorohod and Olevsky was combined with results from microstructure evolution simulations to model shrinkage

  5. Preparation of translucent YAG:Ce ceramics by reaction sintering

    Science.gov (United States)

    Michalik, D.; Sopicka-Lizer, M.; Pawlik, T.; Chrapoński, J.

    2012-05-01

    The paper presents preparation of YAG precursor powders mixture with ability for the reaction sintering at lower temperature. The powder mixture was mechanochemically processed and characterized for the specific surface area and crystallinity (XRD). Sintering experiments were performed on the batched powders, mechanochemically processed powders and as-synthesised YAG powders. XRD measurements and SEM/TEM studies were applied for characterization of the phase composition and development of YAG ceramics. Transmittance of the resultant ceramics was measured. It has been shown that YAG structure formed at 200 °C lower temperature in comparison to the reference specimen and contamination by the side phases (YAM, YAP) was limited. The best translucency was achieved for the reaction sintering of the mechanochemically processed powders.

  6. Steam Initiated Surface Modification of Aluminium Alloys

    DEFF Research Database (Denmark)

    Din, Rameez Ud

    , crystalline nano-particles, role of steam-based treatment on adhesion of industrially applied powder coating, and investigations of a failed painted aluminium window profile due to defects in the extruded profile. Chapters 13 and 14 describe the overall discussion, conclusions and future work based...... the use of aluminium alloys in the painted form requiring a conversion coating to improve the adhesion. Chromate based conversion coating processes are extremely good for these purposes, however the carcinogenic and toxic nature of hexavalent chromium led to the search for more benign and eco...

  7. Atık Alüminyum Polietilen ve Pirinç Sapı Kullanılarak Üretilen Ahşap Polimer Kompozitlerin Mekanik Davranışlarının Belirlenmesi / Determination of Mechanical Behaviour of Wood Polymer Composites Manufactured Using Waste Aluminium Polyethylene

    Directory of Open Access Journals (Sweden)

    Alperen Kaymakcı

    2012-12-01

    , bu potansiyeli ortaya çıkarmak için zaruri hale gelmiştir. Bu çalışmada atık alüminyum polietilen (Tetrapak ve atık pirinç saplarından elde edilen unlar kullanılarak ahşap polimer kompozitler üretilmiştir. Ekstrüzyon ve enjeksiyon kalıplama işlemlerine tabi tutularak üretilen kompozitler üzerinde çekme ve eğilme direnci dayanımı testleri gerçekleştirilmiştir. Kompozit bünyesindeki pirinç sapı unu miktarındaki artışın kompozitlerin çekme ve eğilmede elastikiyet modülü değerlerini iyileştirdiği ancak kompozitlerin çekme, eğilme direnci değerlerinde genel olarak bir azalmaya sebep olduğu tespit edilmiştir. Determination of Mechanical Behaviour of Wood Polymer Composites Manufactured Using Waste Aluminium Polyethylene (Tetra Pak and Brass Handle In this study, we evaluated some mechanical properties of aluminum polyethylene (Tetra Pak composites reinforced with rice husk flour. To meet this objective, rice husk flour was compounded with aluminum polyethylene with coupling agent (MAPE in a twin screw co-rotating extruder and then was manufactured by injection molding process. The modulus in the flexural and tensile improved with increasing rice husk flour content while the tensile and flexural strengths of the samples decreased. The use of maleic anhydride polyethylene had a positive effect on the mechanical properties of the aluminum polyethylene composites reinforced with rice husk flour. This work showed that the composites treated with maleated polyethylene could be efficiently used as decking products, due to satisfactory mechanical properties of the composites.

  8. Numerical Simulation of Temperature Field in Selective Laser Sintering

    OpenAIRE

    Zhang, Jian; Li, Deying; Li, Jianyun; Zhao, Longzhi

    2010-01-01

    International audience; The laser sintering process of multi-component powder W/Cu is simulated by ANSYS software based on the factors of radiation, convection and thermal physical parameters on temperature. The laser power and scanning velocity which are the key process parameters to affect directly in sintering molding are studied in paper. The results show that when the scanning velocity is constant, the sintering depth is rising with the increase of laser power; In addition, when the lase...

  9. Models of current sintering

    Directory of Open Access Journals (Sweden)

    Angst Sebastian

    2017-01-01

    Full Text Available Densification of (semi-conducting particle agglomerates with the help of an electrical current is much faster and more energy efficient than traditional thermal sintering or powder compression. Therefore, this method becomes more and more common among experimentalists, engineers, and in industry. The mechanisms at work at the particle scale are highly complex because of the mutual feedback between current and pore structure. This paper extends previous modelling approaches in order to study mixtures of particles of two different materials. In addition to the delivery of Joule heat throughout the sample, especially in current bottlenecks, thermoelectric effects must be taken into account. They lead to segregation or spatial correlations in the particle arrangement. Various model extensions are possible and will be discussed.

  10. Translucent Nano Mullite Based Composite Ceramic Fabricated by Spark Plasma Sintering

    National Research Council Canada - National Science Library

    IMAI, Takahito; NAITOH, Yusuke; YAMAMOTO, Takeshi; OHYANAGI, Manshi

    2006-01-01

      Dense translucent mullite-amorphous composite was fabricated from the metakaoline powder by spark plasma sintering, which was synthesized from halloysite powder mined in Algeria by annealing process...

  11. SAP SE: Autism at Work

    DEFF Research Database (Denmark)

    Pisano, Gary P.; Austin, Robert D.

    2016-01-01

    This case describes SAP's 'Autism at Work' program, which integrates people with autism into the company's workforce. The company has a stated objective of making 1% o its workforce people with autism by 2020. SAP's rationale for the program is based on the belief that 'neurodiversity' contributes...

  12. Le nitrure d'aluminium : de la poudre au substrat

    Science.gov (United States)

    Jarrige, J.; Mexmain, J.; Oumaloul, M.; Bachelard, R.; Disson, J. P.

    1993-04-01

    The aluminium nitride is a material which should replace alumina or beryllia as substrate for power electronic applications. The powder, prepared by carbothermal nitridation, is dispersed in a butanone-2-ethanol azeotrop solvent with a phosphate ester. Electrical conductivity, sedimentation, viscosity have been used to determine which phenomena take place in the defloculation of the suspension. The stability of AlN suspensions is due mainly to an electrostatic mechanism, with a steric contribution. The aluminium nitride tape-casting slip has been sintered at 1 850°C in a nitrogen atmosphere. Removing of the binder and plasticizer can be performed in the same oven at 650°C, due to their nature and low concentration. The thermal conductivity of the substrates has been measured and is in the 160 to 200W/m.K range. Le nitrure d'aluminium est le matériau appelé à remplacer l'alumine ou l'oxyde de béryllium en tant que substrat dans les circuits de puissance en microélectronique. La poudre utilisée préparée par carbonitruration a été mise en suspension dans le milieu azéotropique butanone-2-éthanol en présence d'un ester phosphorique. Conductivité, sédimentation, viscosité ont permis d'appréhender les phénomènes qui permettent de défloculer la suspension. La stabilité est assurée par un mécanisme électrostatique ayant une contribution stérique. Le nitrure est coulé en bande puis fritté à 1 850°C sous azote. La qualité et la faible teneur du liant permettent de l'éliminer dans le même four à 650°C. Les conductivités thermiques des substrats sont comprises entre 160 et 200W/m.K.

  13. Tribological study of a bronze obtained by Sintering proceeds ...

    African Journals Online (AJOL)

    ... of the lubricant, the atmosphere, and finally the time. In this work we present the effect of speed and load on the tribological characteristics of a Cu 8% Sn bronze pressure sintered self-lubricating mode for two lubricants with different viscosities. Keywords: sintering; powder metallurgy; tribology; lubrication; copper alloy.

  14. Ceramic Sintering

    Science.gov (United States)

    1974-10-01

    Plessy Co. of Frenchtown, N.J. The vendor’s analysis showed it to be 91% alpha Si^ and the rest beta . The impurity content, as determined... Cristobalite . This was also the crystalline form of the oxide on the powder on which the samples lay. Figure 5 showj oxidation data obtained at 1550oC

  15. Influence of point defects on dosimetric properties and sintering capability of aluminia {alpha}; Influence des defauts ponctuels sur les proprietes dosimetriques et sur l'aptitude au frittage de l'alumine {alpha}

    Energy Technology Data Exchange (ETDEWEB)

    Papin, Eric [Ecole Nationale Superieure des Mines, 42 - Saint-Etienne (France)

    1997-12-11

    This work was devoted to the study of the influence of synthesis conditions on the thermoluminescence of aluminia {alpha} for use in ionizing radiation dosimetry. Powders are synthesized by heat treatment of pure aluminia {gamma} or doped by impregnation technique. The studied parameters are the thermal cycle, the gas atmosphere of the furnace and the nature of the dopants (Mg{sup 2+}, Cr{sup 3+}, Th{sup 4+}, Fe{sup 3+}/Fe{sup 2+}). The thermoluminescence (TL) is connected with the presence of point defects. This technique consists in measuring the intensity of light emitted by a previously irradiated solid. Three TL peaks were observed. A peak around - 40 deg. C allows making evident the magnesium impurities and the oxygen vacations. The evolution of the intensity of the two peaks at 190 deg. C and 360 deg. C, is studied as a function of the oxygen partial pressure of the heat treatment and of the Mg{sup 2+}, Cr{sup 3+} and Th{sup 4+} dopant concentrations. These investigations have permitted identifying the defects implied in the luminescence process of these two peaks, i.e. the aluminium vacations and the Cr{sup 3+} ions substituted to Al{sup 3+}. Thus aluminia powders having a high sensitivity to ionizing radiations (X rays, UV and {gamma} radiations) have been synthesized. Utilization in dosimetry of the peaks at 190 deg. C and 360 deg. C is suggested. The reactivity of non-doped powders containing different types of point defects was analyzed by dilatometry. Thus, the influence of the atmosphere of powder preparation upon the sintering behaviour was made evident. The differences between the removal velocities are correlated with the variations in the aluminium vacancy concentrations. These results suppose that the limiting stage in sintering these powders is the Al{sup 3+} ion diffusion.

  16. Evaluation of the influence of the Ca/P ratio on the values of crystallinity and growth of crystals during sintering of hydroxyapatite powders'; Avaliacao da influencia da razao Ca/P nos valores de cristalinidade e crescimento de cristais durante a sinterizacao de pos de hidroxiapatita

    Energy Technology Data Exchange (ETDEWEB)

    Azevedo, A.G.S.; Araujo Junior, A.G.; Strecker, K., E-mail: adrianogalvao26@yahoo.com.br [Universidade Federal de Sao Joao del-Rei (UFSJ), MG (Brazil)

    2014-07-01

    Samples of hydroxyapatite (HAp) were synthesized by co-precipitation of solution with the precursors ions. At the end of synthesis samples with different reasons of calcium and phosphor were obtained and sintered in different temperature. The X-ray diffraction show that stoichiometry of the powders influenced in the sintering process. The samples with low calcium concentration (Ca/P=1,47) presented others peaks different those of stoichiometry hydroxyapatite. Phases of tricalcium phosphate (TCP (Ca{sub 3}(PO{sub 4}){sub 2})) were observed and the intensity of peaks increased with the increase of the sintering temperature due the decomposition of HAp in others calcium phosphates. The diffraction patterns of the samples with high calcium concentration (Ca/P=1,73) presented some peaks of lower intensity associated with Ca(OH){sub 2} and CaO. The crystals of material with Ca/P = 1,47 decreased their size and the values of crystallinity with the increased of temperature and the start of decomposition these powders. The hydroxyapatite with Ca/P=1,73 increased their size and crystallinity values with the increase of temperature. (author)

  17. Sintering studies on iron-carbon-copper compacts

    Directory of Open Access Journals (Sweden)

    Perianayagam Philomen-D-Anand Raj

    2016-01-01

    Full Text Available Sintered Iron-Carbon-Copper parts are among the most widely used powder metallurgy product in automobile. In this paper, studies have been carried out to find out the sintering characteristics of iron-carbon-copper compacts when sintered in nitrogen atmosphere. The effects of various processing parameters on the sintering characteristics were studied. The various processing parameters considered were compaction pressure, green density and sintering temperature. The sintering characteristics determined were sintered density, porosity, dimensional change, micro hardness and radial crush strength. The results obtained have been discussed on the basis of micro structural observations. The characteristics of SEM fractography were also used to determine the mechanism of fracture. The fracture energy is strongly dependent on density of the compact.

  18. Phosphorus in Sintered Steels: Effect of Phosphorus Content and P Carrier in Sintered Steel Fe-C-P

    Science.gov (United States)

    Üregen, B.; Gierl-Mayer, C.; Danninger, H.

    2016-10-01

    Phosphorus as an alloy element is quite common in powder metallurgy, the contents industrially used being markedly higher than those present in wrought steels. In this study, the influence of phosphorus addition through different P carriers was investigated. PM steels of the type Fe-0.7%C-x%P (x = 0.0 … 0.8%) were manufactured by pressing and sintering in H2. It showed that Fe3P is the best phosphorus carrier, resulting in fine and regular microstructure and in high impact energy data at 0.3 … 0.45%P while red P and also Fe2P showed a tendency to agglomeration, with resulting secondary porosity. At high P levels the mechanical properties tend to drop, for the tensile strength at P > 0.60%P while for the impact energy the threshold is 0.45%P. The dimensional behaviour of Fe-C-P can be related to PM aluminium alloys, expansion by transient liquid phase being followed by shrinkage by persistent liquid phase, at least at higher temperatures. In contrast to the dimensional behaviour, degassing and reduction is hardly affected by the phosphorus content.

  19. Sintering by SPS of ultrafine TiC{sub x}N{sub 1}-x powders obtained using mechanically induced self sustaining reaction.; Sinterizacion por SPS de polvos ultrafinos de TiC{sub x}N{sub 1}-x obtenidos mediante reacciones de autopropagacion inducidas mecanicamente

    Energy Technology Data Exchange (ETDEWEB)

    Borrell, A.; Fernandez, A.; Torrecillas, R.; Cordoba, J. M.; Aviles, M. A.; Gotor, F. J.

    2010-07-01

    In this work high purity and nanometer character titanium carbonitride TiC{sub x}N{sub 1}-x powders were obtained by mechanically induced self sustaining reaction (MSR) in a high-energy planetary ball mill, from a mixture of titanium with graphite or carbon nano fiber (CNFs) in a nitrogen atmosphere. A promising method for developing these materials is the coupling of the MSR with SPS sintering technique. The product is sintered at 1400 degree centigrade and 1700 degree centigrade, obtaining a completely dense monolithic ceramic (>99% t.d). In this work, the influence of SPS treatment and carbon precursor on material microstructures was studied and the main mechanical properties of the end material were evaluated. (Author) 21 refs.

  20. Metal-Ceramic Interfaces in Laser Coated Aluminium Alloys

    NARCIS (Netherlands)

    Zhou, X.B.; Hosson, J.Th.M. De

    1994-01-01

    A novel process was developed to firmly coat an aluminium alloy, Al6061, with α-Al2O3 by means of laser processing. In this approach a mixture of SiO2 and Al powder was used to inject in the laser melted surface of aluminium. A reaction product α-Al2O3 layer of a thickness of 100 µm was created

  1. Sinter forging of zirconia toughened alumina

    NARCIS (Netherlands)

    He, Y.; Winnubst, Aloysius J.A.; Verweij, H.; Burggraaf, Anthonie; Burggraaf, A.J.

    1994-01-01

    Sinter forging experiments have been carried out on powder compacts of zirconia toughened alumina (ZTA) Ceramics Alumina-15 wt% zirconia was prepared by a gel precipitation method and calcined at temperatures of 900 or 1100°C. Full densification of ZTA ceramics was obtained within 15 min at 1400°C

  2. Sintering of nano crystalline α silicon carbide by doping with boron ...

    Indian Academy of Sciences (India)

    Unknown

    Abstract. Sinterable nano silicon carbide powders of mean particle size (37 nm) were prepared by attrition milling and chemical processing of an acheson type alpha silicon carbide having mean particle size of 0⋅39 µm. (390 nm). Pressureless sintering of these powders was achieved by addition of boron carbide of 0⋅5 wt ...

  3. Microwave synthesis and sintering characteristics of CaCu3 Ti4

    Indian Academy of Sciences (India)

    WINTEC

    Abstract. CaCu3Ti4O12 (CCTO) was synthesized and sintered by microwave processing at 2⋅45 GHz, 1⋅1 kW. The optimum calcination temperature using microwave heating was determined to be 950°C for 20 min to obtain cubic CCTO powders. The microwave processed powders were sintered to 94% density at ...

  4. Sintering of nano crystalline α silicon carbide by doping with boron ...

    Indian Academy of Sciences (India)

    Sinterable nano silicon carbide powders of mean particle size (37 nm) were prepared by attrition milling and chemical processing of an acheson type alpha silicon carbide having mean particle size of 0.39 m (390 nm). Pressureless sintering of these powders was achieved by addition of boron carbide of 0.5 wt% together ...

  5. Sintered wire cesium dispenser photocathode

    Science.gov (United States)

    Montgomery, Eric J; Ives, R. Lawrence; Falce, Louis R

    2014-03-04

    A photoelectric cathode has a work function lowering material such as cesium placed into an enclosure which couples a thermal energy from a heater to the work function lowering material. The enclosure directs the work function lowering material in vapor form through a low diffusion layer, through a free space layer, and through a uniform porosity layer, one side of which also forms a photoelectric cathode surface. The low diffusion layer may be formed from sintered powdered metal, such as tungsten, and the uniform porosity layer may be formed from wires which are sintered together to form pores between the wires which are continuous from the a back surface to a front surface which is also the photoelectric surface.

  6. Sustainable Aluminium Systems

    Directory of Open Access Journals (Sweden)

    Sergio R. Ermolli

    2010-09-01

    Full Text Available In the present paper, an analytical presentation of some popular aluminium systems that contribute to sustainability of structures is presented. Special emphasis has been given to the properties of aluminium, while the influence of these systems in the overall performance of the structure regarding environment and economy is described. In particular, characteristics of aluminium elements such as high reflectivity and recyclability and their role in life cycle analysis (LCA are analyzed. The connections between energy efficiency and conservation of buildings and aluminium application are also discussed. Building applications such as curtain walls, window frames and facade sheets are presented and thoroughly investigated, considering their environmental and economic aspects. Furthermore, many innovative techniques that use aluminium elements in collaboration with other systems in order to produce renewable energy, such as solar panels and photovoltaics, are introduced. Finally, environmental innovations such as optimized ventilation mechanisms and light and shade management systems based on aluminium members are presented.

  7. Spark plasma sintering and spark plasma joining of refractory ceramics

    Science.gov (United States)

    Hoefer, Jeffrey Andrew

    Consolidation of refractory ceramics such as boron carbide (B4C) and silicon carbide (SiC) by conventional sintering techniques (pressure-less sintering, hot pressing, hot isostatic pressing etc.) can prove challenging due to the high temperatures required for sintering. Typically sintering additives are used in order to decrease sintering temperature, but at the sacrifice of purity. Typically B4C requires sintering temperatures above 2000°C without the use of additives, while SiC is generally considered not sinterable without additives, and requires temperatures above 2000°C even with additives. Spark Plasma Sintering (SPS) has emerged as a technology that can reduce the sintering temperature considerably compared to more conventional techniques. The simultaneous application of pressure, heat, and current can reduce sintering temperatures without the use of sintering aids to 1600°C and 2000°C for boron carbide and silicon carbide respectively. One shortcoming of SPS, however, is the difficulty in producing complex shapes. Therefore, for carbide materials such as B4C and SiC, which are difficult to machine, the ability to produce complex shapes is worthy of investigation. One means of creating complex shapes is by joining simple shapes. Joining of monolithic ceramics, in particular SiC, has been achieved, however in all cases an intermediate joining material is used (Ti foil, Silica Powder etc.). Joining of materials using SPS, or as it is called, Spark Plasma Joining, can eliminate the need for an intermediate joining material, producing a high purity and high strength joint. This study investigates SPS of 3 different B4C Powders, as well as SPS joining of simple shape monolithic SiC. Sintering parameters such as temperature, pressure, time, and heating rate are all considered. Influence of sintering parameters on density, grain size, mechanical strength, and joint quality is investigated in detail.

  8. Pressureless sintering behavior of injection molded alumina ceramics

    Directory of Open Access Journals (Sweden)

    Liu W.

    2014-01-01

    Full Text Available The pressureless sintering behaviors of two widely used submicron alumina (MgOdoped and undoped with different solid loadings produced by injection molding have been studied systematically. Regardless of the sinterability of different powders depending on their inherent properties, solid loading plays a critical role on the sintering behavior of injection molded alumina, which greatly determines the densification and grain size, and leads to its full densification at low temperatures. As compared to the MgO-doped alumina powder, the undoped specimens exhibit a higher sinterability for its smaller particle size and larger surface area. While full densification could be achieved for MgO-doped powders with only a lower solid loading, due to the fact that MgO addition can reduce the detrimental effect of the large pore space on the pore-boundary separation.

  9. Bimodal metal micro-nanopowders for powder injection molding

    Science.gov (United States)

    Pervikov, Aleksandr; Rodkevich, Nikolay; Glazkova, Elena; Lerner, Marat

    2017-12-01

    The paper studies a bimodal metal powder composition designed to prepare feedstock for powder injection molding, as well as microstructure and porosity of sintered pats. Two kinds of metal powder compositions are used, in particular, a mixture of micro- and nanopowders and a bimodal powder prepared with dispersion of steel wire. The feedstock is prepared by mixing a bimodal metal powder composition with acetylacetone and paraffin wax. The microstructure of the debound parts is observed by scanning electron microscopy. The sintered parts are characterized by density measurements and metallographic analysis. The technique of the metal powder composition proves to affect the characteristics of sintered parts. Nanoparticles are shown in the interstitial spaces among the microparticles upon mixing micro- and nanopowders, but the regular distribution of nanoparticles on the surface of microparticles is observed in the bimodal powder providing the reduction of the porosity of sintered parts and increasing the density to the proper density of steel.

  10. The relationship between sap-flow rate and sap volume in dormant sugar maples

    Science.gov (United States)

    William J. Gabriel; Russell S. Walters; Donald W. Seegrist

    1972-01-01

    Sap-flow rate is closely correlated with the sap volume produced by dormant sugar maple trees (Acer saccharum Marsh.) and could be used in making phenotypic selections of trees for superior sap production.

  11. Microstructure and interfaces of a reaction coating on aluminium alloys by laser processing

    NARCIS (Netherlands)

    Zhou, X.B.; Hosson, J.Th.M. De

    1993-01-01

    This paper reports an approach to coat a ceramic layer on aluminium alloys by means of chemical reaction. The reaction product of Al2O3 layer of 100 µm in thickness has been formed using a powder mixture of silicon oxide and aluminium by laser processing. It turns out that the large amount of heat

  12. Creep in dispersion strengthened aluminium

    Energy Technology Data Exchange (ETDEWEB)

    Orlova, A.; Kucharova, K.; Cadek, J.; Besterci, M.; Slesar, M.

    1986-01-01

    Results of an investigation of creep at 623 and 723 K in two DISPAL type dispersion strengthened aluminium alloys containing nominal concentrations of 2.5 and 10 vol. pct of dispersed Al4C3 and 2.1 and 3.8 vol. pct of Al2O3, respectively, are presented. The dispersoid particles 25-85 nm in diameter are situated predominantly in grain boundaries and to a less extent as clusters inside the grains. Steady state creep rate, which is strongly applied stress dependent, is most probably controlled by lattice diffusion. A threshold stress characterizing the creep can be identified with the Orowan bowing stress for lattice dislocations. It is shown that creep can be described in terms of lattice diffusion controlled climb of Orowan dislocation loops around dispersed particles. A comparison with creep behavior of dispersion strengthened alloys SAP and NOVAMET shows better resistance of DISPAL as compared to these alloys though its creep ductility is relatively low. 27 references.

  13. Spark Plasma Sintered Si3N4/TiN Nanocomposites Obtained by a Colloidal Processing Route

    Directory of Open Access Journals (Sweden)

    L. A. Díaz

    2016-01-01

    Full Text Available Ceramic Si3N4/TiN (22 vol% nanocomposites have been obtained by Spark Plasma Sintering (SPS. Our colloidal processing route allows obtaining dispersed nanoparticles of TiN smaller than 50 nm avoiding the presence of agglomerates. The nanostructured starting powders were obtained by using a colloidal method where commercial Si3N4 submicrometer particles were coated with anatase TiO2 nanocrystals. A later nitridation process led to the formation of TiN nanoparticles on the surface of Si3N4. A second set of powders was prepared by doping the above defined powders with yttrium and aluminium precursors using also a colloidal method as sources of alumina and yttria. After thermal nitridation and SPS treatment, it has been found that the addition of oxides dopants improves the mechanical performance (KIC, σf but increases the electrical resistivity and significantly reduces the hardness. This is due to the formation of a continuous insulating glassy phase that totally envelops the conductive TiN nanoparticles, avoiding the percolative contact between them. The combination of colloidal processing route and SPS allows the designing of tailor-made free glassy phase Si3N4/TiN nanocomposites with controlled microstructure. The microstructural features and the thermoelectrical and mechanical properties of both kinds of dense SPSed compacts are discussed in this work.

  14. PEMBUATAN MMC BERBASIS TEKNOLOGI METALURGI SERBUK DENGAN BAHAN BAKU ALUMINIUM DARI LIMBAH KALENG MINUMAN DAN ADITIF ABU SEKAM PADI

    Directory of Open Access Journals (Sweden)

    M. Akrom

    2016-09-01

    Full Text Available Komposit matriks logam (aluminium yang berasal dari limbah kaleng minuman dengan penguat partikel silikon karbida danpenguat tambahan abu sekam padi telah berhasil difabrikasi dengan metode teknologi metalurgi serbuk. Tujuan dari penelitian iniadalah merekayasa material baru yang murah akan tetapi memiliki mutu dan daya saing yang sangat baik. Penelitian ini terdiri daribeberapa tahap yakni, pembuatan bahan baku, pencampuran, pencetakan sampel, sintering dan pengujian. Dari hasil pengujianfisik diperoleh bahwa komposit matrik logam dengan penambahan abu sekam padi memiliki kerapatan lebih rendah dibandingkandengan komposit Al/SiC tanpa sekam padi, sedangkan sifat kekerasan dan kekuatannya jauh lebih besar dibandingkan Al/SiCtanpa penambahan abu sekam padi. Dari analisis XRD ditemukan bahwa terjadi penyebaran unsur utama Al, Si, senyawa SiC,serta timbul senyawa stabil MgAl O , Al O yang bersifat konstruktif yang dapat memberikan sifat mekanis yang baik bagi komposit,dan senyawa destruktif Al C yang bersifat korosif. Analisis SEM menunjukkan ukuran butiran partikel yang cenderung lebar danmemanjang, ikatan antar partikel penyusun bahan yang terbentuk cukup baik, sehingga memberikan sifat mekanis bahan yangbaik.Tidak tampaknya pori-pori bahan menunjukkan pula bahwa ikatan partikel antar bahan cukup baik. Metal (aluminium matrix composite originated from beverage can waste with carbide silicon particle reinforcement and additionalreinforcement of paddy chaff ash has been fabricated successfully by employing powder metallurgy technology method. Thepurpose of the research is to create a cheap new material, qualified and having high competitive value. This research wasconducted through several stages, those were making raw material, mixing, sample moulding, sintering, and testing. The result ofphysical test shows that metal matrix composite added by paddy chaff ash has lower density, stronger and bigger power comparedto Al/SiC composite without

  15. Tribological properties of aluminium-based materials

    Science.gov (United States)

    Iglesias Victoria, Patricia

    In order to improve the tribological performance of the aluminium-steel contact, two research lines have been followed: (1) Use of the ordered fluids liquid crystals and ionic liquids as lubricant additives. (2) Tribological behaviour of new powder metallurgy aluminium materials processed by mechanical milling. A parafinic-naftenic base oil modified by a 1wt% of four additives has been used: Three liquid crystals with increasing polarity: 4,4' -dibutylazobenzene (LC1) wear was studied for each additive. While the ionic liquid gives low friction (wear (≤10-5 mm3m-1), the performance of the liquid crystalline additives depends on the conditions. LC3 shows a higher lubricating ability than the neutral LC1 and LC2 under high load, speed or temperature. Only the ionic liquid shows tribochemical interaction (by SEM and EDS) with the steel and aluminium surfaces, with an increment in the fluorine content inside the wear track. The second line was to study the influence of the process conditions on the dry and lubricated wear of new powder-metallurgy aluminium materials. MA Al-NH3 milled under NH3 atmosphere was compared with (MA Al-Air) processed in air and with Al-1 which has not been mechanically alloyed. Conditions for mild to severe wear transition have been established. Al-1 is always under a severe wear regime. MA Al-NH3 shows transition to severe wear at 150°C, showing a 60% reduction in wear rate with respect to MA Al-Air and a two order of magnitude reduction with respect to Al-1. The wear resistance of MA Al-NH3 is attributed to its high hardness, lower porosity, and fine microstructure with submicroscopic reinforcing phases such as aluminium carbide and nitride (by X-ray diffraction and TEM observations).

  16. Rows of Dislocation Loops in Aluminium Irradiated by Aluminium Ions

    DEFF Research Database (Denmark)

    Henriksen, L.; Johansen, A.; Koch, J.

    1967-01-01

    Single-crystal aluminium specimens, irradiated with 50-keV aluminium ions, contain dislocation loops that are arranged in regular rows along <110 > directions. ©1967 The American Institute of Physics......Single-crystal aluminium specimens, irradiated with 50-keV aluminium ions, contain dislocation loops that are arranged in regular rows along directions. ©1967 The American Institute of Physics...

  17. Investigation of the Sintering Process Using Non-Contact Electromagnetic Acoustic Transducers

    Energy Technology Data Exchange (ETDEWEB)

    James C. Foley; David K. Rehbein; Daniel J. Barnard

    2001-05-30

    In-situ characterizations of green state part density and sintering state have long been desired in the powder metal community. Recent advances in non-contact electromagnetic acoustic transducer (EMAT) technology have enabled in-situ monitoring of acoustic amplitude and velocity as sintering proceeds. Samples were made from elemental powders of Al (99.99%), Al (99.7%), Ag, (99.99%), Cu (99.99%) and Fe (99.9%). The powders were pressed in a uniaxial die and examined with acoustic waves for changes in velocity and amplitude during sintering for the samples containing Al, Ag, and Cu. The changes in acoustic properties were correlated with sample microstructures and mechanical properties. Evolution of a series of reverberating echoes during sintering is shown to provide information on the state of sintering, and changes in sintering kinetics as well as having the potential for detection of interior flaws.

  18. Advanced powder processing

    Energy Technology Data Exchange (ETDEWEB)

    Janney, M.A. [Oak Ridge National Lab., TN (United States)

    1997-04-01

    Gelcasting is an advanced powder forming process. It is most commonly used to form ceramic or metal powders into complex, near-net shapes. Turbine rotors, gears, nozzles, and crucibles have been successfully gelcast in silicon nitride, alumina, nickel-based superalloy, and several steels. Gelcasting can also be used to make blanks that can be green machined to near-net shape and then high fired. Green machining has been successfully applied to both ceramic and metal gelcast blanks. Recently, the authors have used gelcasting to make tooling for metal casting applications. Most of the work has centered on H13 tool steel. They have demonstrated an ability to gelcast and sinter H13 to near net shape for metal casting tooling. Also, blanks of H13 have been cast, green machined into complex shape, and fired. Issues associated with forming, binder burnout, and sintering are addressed.

  19. Processing and Properties of Distaloy Sa Sintered Alloys with Boron and Carbon

    Directory of Open Access Journals (Sweden)

    Karwan-Baczewska J.

    2015-04-01

    Full Text Available Prealloyed iron-based powders, manufactured in Höganäs Company, are used in the automotive parts industry. The properties and life time of such sintered parts depend, first of all, on their chemical composition, the production method of the prealloyed powder as well as on the technology of their consolidation and sintering. One of simpler and conventional methods aimed at increasing the density in sintered products is the process of activated sintering, performed, for example, by adding boron as elementary boron powder. Under this research project obtained were novel sintered materials, based on prealloyed and diffusion bonded powder, type: Distaloy SA, with the following chemical composition: Fe-1.75% Ni-1.5%Cu- 0.5%Mo with carbon (0.55%; 0.75% and boron (0.2%, 0.4% and 0.6%. Distaloy SA samples alloyed with carbon and boron were manufactured by mixing powders in a Turbula mixer, then compressed using a hydraulic press under a pressure of 600 MPa and sintered in a tube furnace at 1473 K, for a 60 minute time, in the hydrogen atmosphere. After the sintering process, there were performed density and porosity measurements as well as hardness tests and mechanical properties were carried out, too. Eventually, analyzed was the effect of boron upon density, hardness and mechanical properties of novel sintered construction parts made from Distaloy SA powder.

  20. Phosphorus enhances aluminium tolerance in both aluminium ...

    African Journals Online (AJOL)

    Seedlings growing in acid soils suffer both phosphorus (P) deficiency and aluminium (Al) toxicity stresses. An experiment was conducted to study the effects of Al and P interaction on Al-tolerant (ET8) and Al-sensitive (ES8) wheat genotypes in an acid soil. This study aimed to determine the interactive effect of Al and P in soil ...

  1. Auditing and GRC automation in SAP

    CERN Document Server

    Chuprunov, Maxim

    2013-01-01

    Going beyond current literature, this book extends internal controls to efficiency and profitability. Offers an audit guide for an SAP ERP system, covers risks and control descriptions, and shows how to automate compliance management based on SAP GRC.

  2. Physicochemical changes of raffia sap (Raphia mambillensis ...

    African Journals Online (AJOL)

    galax-07

    2013-10-09

    Oct 9, 2013 ... ... germs which increases during fermentation. This sap is therefore rich in useful and pathogenic micro-organisms. We noticed that this sap is very rich in lactic acid bacteria and yeasts which could be isolated and exploited for alcoholic and malolactic fermentations in order to obtain a very stable raffia sap.

  3. Impact toughness of laser alloyed aluminium AA1200 alloys

    CSIR Research Space (South Africa)

    Mabhali, Luyolo AB

    2013-08-01

    Full Text Available Laser surface alloying of aluminium AA1200 was performed with a 4kW Nd:YAG laser and impact resistance of the alloys was investigated. The alloying powders were a mixture of Ni, Ti and SiC in different proportions. Surfaces reinforced...

  4. Acoustic properties of aluminium foams

    Directory of Open Access Journals (Sweden)

    García, L. E.

    2008-09-01

    Full Text Available The article discusses normal incidence sound absorption by aluminium foam manufactured with powder metallurgy technology. Aluminium foams with different surface morphologies were obtained by varying the type of precursor and adding filler materials during the foaming process. The sound absorption coefficients found for these aluminium foams were compared to the coefficient for commercial foams marketed under the name ALPORAS. The effect of foam thickness on the absorption coefficient was studied for each sample prepared. The combination of good acoustic and mechanical properties makes aluminium foams particularly attractive products. The study included an analysis of the effect of 2-, 5- and 10-cm air gaps on the sound absorption coefficient. The results showed that such gaps, which are routinely used in construction to reduce the reverberation period in indoor premises, raised the low frequency absorption coefficient significantly. This increase was found to depend on aluminium foam density and thickness and the depth of the air gap. In this same line, we have investigated the absorption coefficient of the aluminium foams combined with a mineral fiber panel.Se presenta un estudio del coeficiente de absorción acústica a incidencia normal de espumas de aluminio fabricadas mediante la técnica pulvimetalúrgica. Se fabricaron espumas de aluminio de distinta morfología superficial variando el tipo de precursor y usando materiales de relleno durante el proceso de espumación. Se muestra un estudio comparativo del coeficiente de absorción acústica de las espumas de aluminio fabricadas y las espumas comerciales conocidas como ALPORAS. Para cada muestra fabricada se estudió la influencia del espesor sobre el valor del coeficiente de absorción.El atractivo de las espumas de aluminio radica en que en ellas se combinan interesantes propiedades acústicas y mecánicas. Se analizó el efecto de una cámara de aire de 2, 5 y 10 cm de anchura sobre el

  5. Sintering and electrical properties of strontium-doped lanthanum manganite

    Energy Technology Data Exchange (ETDEWEB)

    Tarrago, Diego Pereira; Sousa, Vania Caldas de [Universidade Federal do Rio Grande do Sul (LABIOMAT/PPGEM/UFRGS), Porto Alegre, RS (Brazil). Programa de Pos-Graduacao em Engenharia de Minas, Metalurgica e de Materiais. Lab. de Biomateriais], Email: dptarrago@gmail.com; Moreno Buriel, Berta; Chinarro Martini, Eva; Jurado Egea, Jose Ramon [Consejo Superior de Investigaciones Cientificas (ICV/CSIC), Madrid (Spain). Inst. de Ceramica y Vidrio; Malfatti, Celia de Fraga [Universidade Federal do Rio Grande do Sul (LAPEC/PPGEM/UFRGS), Porto Alegre, RS (Brazil). Programa de Pos-Graduacao em Engenharia de Minas, Metalurgica e de Materiais. Lab. de Pesquisa em Corrosao

    2010-07-01

    Lanthanum strontium manganites (LSM) are potential materials for cathode applications in solid oxide fuel cells (SOFC) due to their good catalytic activity, chemical stability and compatibility with electrolyte materials in high temperatures. The sinterability of single phase La{sub 1-x}Sr{sub x}Mn{sub O3} (x=0.18) perovskite powders and the electrical properties of the resulting samples are analyzed in this study. Using a heating microscope, the powders were pressed and sintered at different pressures and temperatures, resulting in an open porosity of 33.36% when compacted at 125 MPa and sintered at 1200 degree C. Top and cross-section s canning electron microscopy (SEM) micrographs revealed interconnected pores in the sintered body and, hence, a suitable microstructure for the application. The activation energy for conductance was 0.04 eV and the tested LSM bulk started to exhibit adequate electrical properties at about 500 degree C. (author)

  6. Tree Hydraulics: How Sap Rises

    Science.gov (United States)

    Denny, Mark

    2012-01-01

    Trees transport water from roots to crown--a height that can exceed 100 m. The physics of tree hydraulics can be conveyed with simple fluid dynamics based upon the Hagen-Poiseuille equation and Murray's law. Here the conduit structure is modelled as conical pipes and as branching pipes. The force required to lift sap is generated mostly by…

  7. Spark plasma sintering of alumina nanopowders produced by electrical explosion of wires.

    Science.gov (United States)

    An, Vladimir; Khasanov, Alexey; de Izarra, Charles

    2015-01-01

    Alumina nanopowders produced by electrical explosion of wires were sintered using the spark plasma sintering technique. The results of XRD analysis show that the main phase in the compacted nanopowders is α-Al2O3. According to the SEM observations, the sintered alumina nanopowder consists of micron-sized faceted grains and nano-sized necked grains. The increase in sintering temperature resulted in a higher density of the sintered powders: from 78.44 to 98.21 % of theoretical density.

  8. Sintering behavior of LZSA glass-ceramics

    Directory of Open Access Journals (Sweden)

    Oscar Rubem Klegues Montedo

    2009-06-01

    Full Text Available The LZSA glass-ceramic system (Li2O-ZrO2-SiO2-Al2O 3 shows interesting properties, such as good chemical resistance, low thermal expansion, high abrasion resistance, and a low dielectric constant. However, in order to obtain a high performance material for specific applications, the sintering behavior must be better understood so that the porosity may be reduced and other properties improved. In this context, a sintering investigation for a specific LZSA glass-ceramic system composition was carried out. A 18.8Li2O-8.3ZrO2-64.2SiO2-8.7Al 2O3 glass was prepared by melting the solids, quenching the melt in water, and grinding the resulting solid in order to obtain a powder (3.68 μm average particle diameter. Subsequently, the glass powder was characterized (chemical analysis and determination of thermal properties and the sintering behavior was investigated using optical non-contact dilatometry measurements. The results showed that the crystallization process strongly reduced the sintering in the temperature interval from 785 to 940 °C, and a maximum thermal shrinkage of 15.4% was obtained with operating conditions of 1020 °C and 180 minutes.

  9. Laser Sintering Technology and Balling Phenomenon.

    Science.gov (United States)

    Oyar, Perihan

    2017-10-13

    The aim of this review was to evaluate the balling phenomenon which occurs typically in Selective Laser Sintering (SLS). The balling phenomenon is a typical SLS defect, and observed in laser sintered powder, significantly reduces the quality of SLS, and hinders the further development of SLS Technology. Electronic database searches were performed using Google Scholar. The keywords "laser sintering, selective laser sintering, direct metal laser melting, and balling phenomenon" were searched in title/abstract of publications, limited to December 31, 2016. The inclusion criteria were SLS, balling phenomenon, some alloys (such as Cr-Co, iron, stainless steel, and Cu-based alloys) mechanical properties, microstructure and bond strength between metal-ceramic crown, laboratory studies, full text, and in English language. A total of 100 articles were found the initial search and yielded a total of 50 studies, 30 of which did not fulfill the inclusion criteria and were therefore excluded. In addition, 20 studies were found by screening the reference list of all included publications. Finally, 40 studies were selected for this review. The method in question is regulated by powder material characteristics and the conditions of laser processing. The procedure of formation, affecting factors, and the mechanism of the balling effect are very complex.

  10. Sintering unalloyed titanium in DC electrical abnormal glow discharge

    Directory of Open Access Journals (Sweden)

    Allan Seeber

    2010-03-01

    Full Text Available Powder metallurgy is widely used in the manufacture of components that have complex geometry. The good dimensional control, reduction in manufacturing steps and operating costs which has favored the use of this technique for manufacturing of titanium alloys components. However, the high affinity of this material with oxygen hinders strongly the sintering process. For this, the sintering associated with plasma technology can be considered an alternative technique for the processing of this material. The strict control of sintering atmosphere performed at low pressures and the reactive species present in the plasma environment can help to improve the sintering of this material. The results presented in this paper show a good correlation between the parameters used for the compaction of the samples and the microstructure develop during the plasma sintering of samples. The microstructure of the plasma assisted samples is also affected by the particular configuration used in the plasma reactor.

  11. Temperature-dependent structures and chemical bonding states of the calcium chlorapatite powders doped with rare-earth-ions

    Science.gov (United States)

    Hong, Kyong-Soo; Yang, Ho-Soon

    2017-02-01

    Calcium chlorapatite powders doped with rare-earth-ions are synthesized by using the solid-state reaction method and sintering at 1,100 °C and 1,300 °C, respectively. This study focuses on the crystal structures and the chemical bonding states of calcium chlorapatite powders for different sintering temperatures, doping elements, and doping concentrations. The characterized physical properties show that the apatite powders exhibit two phases based on the sintering temperatures: the powders sintered at temperatures below 1,100 °C have a hexagonal structure while those sintered at 1,300 °C have a monoclinic structure. That is, the apatite compounds sintered at higher temperatures show a structure with a lower space symmetry. The chemical bonding states of the synthesized powders remain unchanged regardless of the amount of doped rare-earths and the sintering temperature.

  12. TiO{sub 2} doped UO{sub 2} fuels sintered by spark plasma sintering

    Energy Technology Data Exchange (ETDEWEB)

    Yao, Tiankai; Scott, Spencer M.; Xin, Guoqing; Lian, Jie, E-mail: lianj@rpi.edu

    2016-02-15

    UO{sub 2} fuels doped with oxide additives Cr{sub 2}O{sub 3} and TiO{sub 2} display larger grain size, improving fission product retention capability and thus accident tolerance. Spark plasma sintering (SPS) was applied to consolidate TiO{sub 2}-doped UO{sub 2} fuel pellets with 0.5 wt % dopant concentration, above its solubility, in order to induce eutectic phase formation and promote sintering kinetics. The grain size can reach 80 μm by sintering at 1700 °C for 20 min, and liquid U–Ti–O eutectic phase occurs at the triple junction of grain boundaries and significantly improves grain growth during sintering. The oxide additive also impedes the reduction of the initial hyperstoichiometric fuel powders to more stoichiometric fuel pellets upon SPS process. Thermal–mechanical properties of the sintered doped fuel pellets including thermal conductivity and hardness are measured and compared with undoped fuel pellets. The enlarged grain size (80 μm) and densification within short sintering duration highlight the immense possibility of SPS in fabricating large grained UO{sub 2} fuel pellets to improve fuel performance.

  13. Microwave sintering versus conventional sintering of NiCuZn ferrites. Part I: Densification evolution

    Energy Technology Data Exchange (ETDEWEB)

    Zhu, Jianhua [College of Optoelectronic Engineering, Shenzhen University, Shenzhen, Guangdong 518060 (China); Research Center, Shenzhen Zhenhua Fu Electronics Co., Ltd., Shenzhen, Guangdong 518109 (China); Ouyang, Chenxin, E-mail: cxouyang@foxmail.com [Department of Materials Science and Engineering, Shenzhen Graduate School, Harbin Institute of Technology, Shenzhen, Guangdong 518055 (China); Research Center, Shenzhen Zhenhua Fu Electronics Co., Ltd., Shenzhen, Guangdong 518109 (China); Xiao, Shumin [Department of Materials Science and Engineering, Shenzhen Graduate School, Harbin Institute of Technology, Shenzhen, Guangdong 518055 (China); Gao, Yongyi [Research Center, Shenzhen Zhenhua Fu Electronics Co., Ltd., Shenzhen, Guangdong 518109 (China)

    2016-06-01

    This work reports the recent study on the microwave sintering (MS) versus conventional sintering (CS) of NiCuZn ferrites, with particular interests in the densification evolution. NiCuZn ferrite powders were synthesized through the solid state reaction route. Densification behaviors of ferrite samples under the two types of thermal sources were monitored in real-time. Meanwhile, the influences of additives (1 wt% BSZ glass or 1 wt% Bi{sub 2}O{sub 3}) on the densifications were also investigated. Both constant heating rate (CHR) and master sintering curve (MSC) models were used to evaluate the sintering activation energy (Q). Results demonstrated that the microwave-enhanced diffusion mainly occurs at the intermediate sintering stage. The Q-value estimated by MSC method agreed well with that from CHR method. With the influence of microwave electromagnetic field, the activation energy of NiCuZn ferrites was decreased by roughly 100–150 kJ/mol. In addition, doping a small amount of additives could improve densification degree and reduce the minimal energy to activate diffusion mechanisms. - Highlights: • Microwave enhanced diffusion mainly occurs at the intermediate sintering stage. • Both CHR and MSC theories were used to study the densification of NiCuZn ferrites. • The activation energy was decreased by roughly 100–150 kJ/mol with microwave field.

  14. [Influence on microstructure of dental zirconia ceramics prepared by two-step sintering].

    Science.gov (United States)

    Jian, Chao; Li, Ning; Wu, Zhikai; Teng, Jing; Yan, Jiazhen

    2013-10-01

    To investigate the microstructure of dental zirconia ceramics prepared by two-step sintering. Nanostructured zirconia powder was dry compacted, cold isostatic pressed, and pre-sintered. The pre-sintered discs were cut processed into samples. Conventional sintering, single-step sintering, and two-step sintering were carried out, and density and grain size of the samples were measured. Afterward, T1 and/or T2 of two-step sintering ranges were measured. Effects on microstructure of different routes, which consisted of two-step sintering and conventional sintering were discussed. The influence of T1 and/or T2 on density and grain size were analyzed as well. The range of T1 was between 1450 degrees C and 1550 degrees C, and the range of T2 was between 1250 degrees C and 1350 degrees C. Compared with conventional sintering, finer microstructure of higher density and smaller grain could be obtained by two-step sintering. Grain growth was dependent on T1, whereas density was not much related with T1. However, density was dependent on T2, and grain size was minimally influenced. Two-step sintering could ensure a sintering body with high density and small grain, which is good for optimizing the microstructure of dental zirconia ceramics.

  15. Development of a Master Sintering Curve for Al-Mg Alloy

    Directory of Open Access Journals (Sweden)

    Yong-Shin Lee

    2016-01-01

    Full Text Available A new master sintering curve (MSC is proposed for Al-Mg alloy in order to effectively design the pressure-assisted sintering process. In this work, hot pressing experiments of Al-Mg alloy powders are performed. The changes of relative density during hot pressing are measured for the various heating rates of 5°C/min, 10°C/min, and 20°C/min at the fixed pressure of 50 MPa. A work of sintering, designated as Θ, is introduced and defined as Θ(t,T=∫0t1/Texp-Q/RTdt. A work of sintering, Θ, could be interpreted as a measure for the amount of sintering work. The MSC in this work defines the relation between the apparent density and a work of sintering, Θ. Since the measurement of an apparent activation energy, Q, is very difficult, the correct value of Q is obtained numerically using a mean residual square method. Then, the master sintering curves for sintering of Al-Mg alloy powders are proposed for the sintering temperatures of 400°C and 500°C through scaling procedures. It is expected that the master sintering curves proposed in this work could help an engineer to design pressure-assisted sintering process for Al-Mg alloy.

  16. Mechanistic evaluation of the effect of sintering on Compritol 888 ATO matrices

    DEFF Research Database (Denmark)

    Rao, Monica; Ranpise, Anuradha; Borate, Sameer

    2009-01-01

    at room temperature. The compressed fluffy matrices were kept at 80 degrees C for 1, 2, and 3 h for sintering. The sintered tablets were characterized by their physical parameters and in vitro dissolution profile. The sintering time markedly affected the drug release properties of Compritol 888 ATO......The present research studied the effect of sintering technique in the development of a controlled release formulation for ketorolac tromethamine. The method consisted of mixing drug and wax powder (Compritol 888 ATO) along with lactose as diluent and talc as lubricant followed by direct compression...... transform infrared spectroscopy results did not show any drug-wax interaction due to sintering. Differential scanning calorimetric and powder X-ray diffraction studies ruled out the occurrence of solid solution and polymorphic changes of the drug. Drug release from the wax tablets with or without sintering...

  17. Projecte d'integració entre SAP GH - SAP MM - Kàrdex

    OpenAIRE

    Perea Núñez, Yolanda

    2012-01-01

    Projecte d'integració entre dos sistemes SAP (gestió hospitalària i gestió de materials) amb un altre sistema aliè a SAP, el sistema de magatzem de medicaments Kàrdex, mitjançant comunicacions via SAP Process Integration. Proyecto de integración entre dos sistemas SAP (gestión hospitalaria y gestión de materiales) con otro sistema ajeno a SAP, el sistema de almacén de medicamentos Kardex, mediante comunicaciones vía SAP Process Integration.

  18. Laser Sintered Calcium Phosphate Bone

    National Research Council Canada - National Science Library

    Vail, Neil

    1999-01-01

    ...) technology selective laser sintering (SLS). BME has successfully implemented a pilot facility to fabricate calcium phosphate implants using anatomical data coupled with the selective laser sintering process...

  19. A new method to fabricate Fe-TiC composite using conventional sintering and steam hammer

    OpenAIRE

    LAHOUEL, Ali; BOUDEBANE, Saïd; IOST, Alain; MONTAGNE, Alex

    2017-01-01

    International audience; The aim of this research paper is to fabricate a Fe-TiC composite by a novel and simple manufacturing method. The latter is based on two cumulative processes; a conventional sintering (transient liquid phase sintering) and a hot forging with steam hammer respectively. The blinder phase of the studied simples is varied from carbon steel to high alloy steel using alloying additive powders. The obtained outcomes showed that after the sintering process, the relative densit...

  20. Spark plasma sintering of SiC and ZrC

    Energy Technology Data Exchange (ETDEWEB)

    Guillard, F.; Galy, J. [CEMES-CNRS, 29 rue Jeanne Marvig BP94347 31055 Toulouse Cx 4 (France); Allemand, A. [CEA Saclay, DRT/DTEN/S3ME/LTMEx, 91191 Gif-sur-Yvette (France)

    2005-07-01

    Spark plasma sintering a relative new technique allows sintering material powders in a reduced time compared to formal process of densification. In order to analyse densification mechanisms and to compare with hot isostatic pressing technique, pellets of silicon carbide and zirconium carbide were sintered by HIP and by SPS from 1750 to 1950 deg. C, with different pressures (50 to 75 MPa) and various holding times (0 to 10 min). Their densities were determined and their microstructures were SEM analysed. (authors)

  1. Recovery in aluminium

    DEFF Research Database (Denmark)

    Gundlach, Carsten

    2006-01-01

    In the present thesis the development of a unique experimental method for volume characterisation of individual embedded crystallites down to a radius of 150 nm is presented. This method is applied to in-situ studies of recovery in aluminium. The method is an extension of 3DXRD microscopy, an X...... by the combined use of X-ray micro focusing optics, new scanning algorithms and the use of foils. The ratio of foil thickness to crystallite size should be at least 10 such that the central ones are situated in a bulk environment. To avoid thermal drifts, gold reference markers are deposited onto the sample...... are represented as strings. To identify the strings a combination of a 5D connected component type algorithm and multi-peak fitting was found to be superior. The first use of the method was a study of recovery of a deformed aluminium alloy (AA1050). The aluminium alloy was deformed by cold rolling to a thickness...

  2. Disruption of each of the secreted aspartyl proteinase genes SAP1, SAP2, and SAP3 of Candida albicans attenuates virulence.

    OpenAIRE

    Hube, B; Sanglard, D.; Odds, F C; Hess, D.; Monod, M; Schäfer, W; Brown, A J; Gow, N A

    1997-01-01

    Secreted aspartyl proteinases (Saps), encoded by a gene family with at least nine members (SAP1 to SAP9), are one of the most discussed virulence factors produced by the human pathogen Candida albicans. In order to study the role of each Sap isoenzyme in pathogenicity, we have constructed strains which harbor mutations at selected SAP genes. SAP1, SAP2, and SAP3, which are regulated differentially in vitro, were mutated by targeted gene disruption. The growth rates of all homozygous null muta...

  3. PRODUCTION OF POROUS POWDER MATERIALS OF SPHERICAL POWDERS OF CORROSION-RESISTANT STEEL

    Directory of Open Access Journals (Sweden)

    V. N. Kovalevskij

    2012-01-01

    Full Text Available Production of porous powder materials from spherical powders of corrosion-resistant steel 12Х18н10Т with formation at low pressures 120–140 mpa in the mold with the subsequent activated sintering became possible due to increase of duration of process of spattering and formation of condensate particles (Si–C or (Mo–Si on surface.

  4. Thermoelectric properties of SiC/C composites from wood charcoal by pulse current sintering

    NARCIS (Netherlands)

    Fujisawa, M; Hata, T; Bronsveld, P; Castro, [No Value; Tanaka, F; Kikuchi, H; Imamura, Y

    2005-01-01

    SiC/C composites were investigated by sintering a mix of wood charcoal and SiO2 powder (32-45 mu m) at 1400, 1600 and 1800 degrees C under N-2 atmosphere with a pulse current sintering method. Thermoelectric properties of SiC/C composites were investigated by measuring the Seebeck coefficient and

  5. Porous copper template from partially spark plasma-sintered Cu–Zn ...

    Indian Academy of Sciences (India)

    Present work deals with the preparation of spark plasma-sintered Cu–Zn aggregate (5, 10 and 20 wt% Zn) with interfacial bonding only starting from elemental powders of Cu and Zn (99.9% purity) and subsequently making of porous template of Cu by dezincification. Sintering is done so as to achieve only interfacial ...

  6. Evaluating densification of blended elemental (BE) TiPt through pressureless sintering

    CSIR Research Space (South Africa)

    Gxowa, Zizo

    2017-10-01

    Full Text Available be achieved through pressureless sintering. - will help assess if PM technique of press and sinter is suitable for densification and if it can be used as alternative to melting. 10 Experimental procedure • Materials : - TiHDH (-45µm) powder supplied by Baoji...

  7. Microwave synthesis and sintering characteristics of CaCu3 Ti4 O12

    Indian Academy of Sciences (India)

    Keywords. Microwave processing; sintering; giant dielectrics; microstructure. Abstract. CaCu3Ti4O12 (CCTO) was synthesized and sintered by microwave processing at 2.45 GHz, 1.1 kW. The optimum calcination temperature using microwave heating was determined to be 950°C for 20 min to obtain cubic CCTO powders.

  8. The Effect of Nano-TiC Addition on Sintered Nd-Fe-B Permanent Magnets

    DEFF Research Database (Denmark)

    Mural, Zorjana; Kollo, Lauri; Xia, Manlong

    2017-01-01

    This paper addresses the effect of nano-TiC addition on sintered Nd-Fe-B permanent magnets. TiC nanoparticles were added to sintered Nd-Fe-B magnets with a specific aim to improve the Curie temperature and thermal stability. A standard powder metallurgy route was adopted to prepare the magnets...

  9. DC resistivity of alumina and zirconia sintered with TiC

    Indian Academy of Sciences (India)

    Pure alumina and zirconia powders were sintered separately with increasing amount of TiC up to ∼ 65 vol.%, as a conducting second phase with an aim to prepare conducting structural ceramics which can be precisely machined by EDM technique. TiC did not help in sintering the parent phase but it decreased the d.c. ...

  10. Improvement of mechanical strength of sintered Mo alloyed steel by optimization of sintering and cold-forging processes with densification

    Science.gov (United States)

    Kamakoshi, Y.; Shohji, I.; Inoue, Y.; Fukuda, S.

    2017-10-01

    Powder metallurgy (P/M) materials have been expected to be spread in automotive industry. Generally, since sintered materials using P/M ones contain many pores and voids, mechanical properties of them are inferior to those of conventional wrought materials. To improve mechanical properties of the sintered materials, densification is effective. The aim of this study is to improve mechanical strength of sintered Mo-alloyed steel by optimizing conditions in sintering and cold-forging processes. Mo-alloyed steel powder was compacted. Then, pre-sintering (PS) using a vacuum sintering furnace was conducted. Subsequently, coldforging (CF) by a backward extrusion method was conducted to the pre-sintered specimen. Moreover, the cold-forged specimen was heat treated by carburizing, tempering and quenching (CQT). Afterwards, mechanical properties were investigated. As a result, it was found that the density of the PS specimen is required to be more than 7.4 Mg/m3 to strengthen the specimen by heat treatment after CF. Furthermore, density and the microstructure of the PS specimen are most important factors to make the high density and strength material by CF. At the CF load of 1200 kN, the maximum density ratio reached approximately 99% by the use of the PS specimen with proper density and microstructure. At the CF load of 900 kN, although density ratio was high like more than 97.8%, transverse rupture strength decreased sharply. Since densification caused high shear stress and stress concentration in the surface layer, microcracks occurred by the damages of inter-particle sintered connection of the surface layer. On the contrary, in case of the CF load of 1200 kN, ultra-densification of the surface layer occurred by a sufficient plastic flow. Such sufficient compressed specimens regenerated the sintered connections by high temperature heat treatment and thus the high strength densified material was obtained. These processes can be applicable to near net shape manufacturing

  11. Sintered soft magnetic materials. Properties and applications

    Science.gov (United States)

    Bas, J. A.; Calero, J. A.; Dougan, M. J.

    2003-01-01

    A comparison is presented of the characteristics and production requirements of a variety of materials used to produce sintered soft magnetic parts. These include pure iron, phosphorous-iron, silicon-iron, nickel-iron, and cobalt-iron, together with new coated materials based on encapsulated iron powders. In these bonded materials an organic and/or inorganic insulator is used to coat the metallic powder particles giving a magnetic composite. The suitability of the different materials for use in both direct and alternating current applications is reviewed, and examples are provided of their application in both the automotive and other sectors. The results of a comparative study of motors using stators and rotors based on both conventional laminated materials and the insulated iron powders are presented, in which the new materials show advantages of reduced hysteresis losses at high frequencies, and isotropy of magnetic properties. Nevertheless, the applications of these materials in electrical motors requires the modification of existing designs.

  12. Fire exposed aluminium structures

    NARCIS (Netherlands)

    Maljaars, J.; Fellinger, J.H.H.; Soetens, F.

    2005-01-01

    Material properties and mechanical response models for fire design of steel structures are based on extensive research and experience. Contrarily, the behaviour of aluminium load bearing structures exposed to fire is relatively unexplored. This article gives an overview of physical and mechanical

  13. Fire exposed aluminium structures

    NARCIS (Netherlands)

    Maljaars, J.; Fellinger, J.H.H.; Soetens, F.

    2006-01-01

    Material properties and mechanical response models for fire design of steel structures are based on extensive research and experience. Contrarily, the behaviour of aluminium load bearing structures exposed to fire is relatively unexplored. This article gives an overview of physical and mechanical

  14. Spark plasma sintering of titanium aluminide intermetallics and its composites

    Science.gov (United States)

    Aldoshan, Abdelhakim Ahmed

    Titanium aluminide intermetallics are a distinct class of engineering materials having unique properties over conventional titanium alloys. gamma-TiAl compound possesses competitive physical and mechanical properties at elevated temperature applications compared to Ni-based superalloys. gamma-TiAl composite materials exhibit high melting point, low density, high strength and excellent corrosion resistance. Spark plasma sintering (SPS) is one of the powder metallurgy techniques where powder mixture undergoes simultaneous application of uniaxial pressure and pulsed direct current. Unlike other sintering techniques such as hot iso-static pressing and hot pressing, SPS compacts the materials in shorter time (composites starting from elemental powders at different sintering temperatures. It was observed that sintering temperature played significant role in the densification of titanium aluminide composites. gamma-TiAl was the predominate phase at different temperatures. The effect of increasing sintering temperature on microhardness, microstructure, yield strength and wear behavior of titanium aluminide was studied. Addition of graphene nanoplatelets to titanium aluminide matrix resulted in change in microhardness. In Ti-Al-graphene composites, a noticeable decrease in coefficient of friction was observed due to the influence of self-lubrication caused by graphene.

  15. Powder metallurgical processing and metal purity: A case for ...

    Indian Academy of Sciences (India)

    The paper reviews the role of sintered tantalum as volumetric efficient electrical capacitor. Powder characteristics and sintering aspects are discussed. The role of impurities in influencing the electrical properties has been described. Today's driving force behind the Ta market is the use of surface mounted versions known as ...

  16. Processing of sintered alpha SiC

    Science.gov (United States)

    Storm, R. S.

    1984-01-01

    Processing methods of sintered alpha SiC for engine applications are developed in a cost effective manner, using a submicron sized powder blended with sintering aids (boron and carbon). The processes for forming a green powder compact, such as dry pressing, cold isostatic pressing and green machining, slip casting, aqueous extrusion, plastic extrusion, and injection molding, are described. Dry pressing is the simplest route to component fabrication, and is carried out at approximately 10,000 psi pressure, while in the cold isostatic method the pressure could go as high as 20,000 psi. Surfactants are added to control settling rates and casting characteristics in the slip casting. The aqueous extrusion process is accomplished by a hydraulic ram forcing the aqueous mixture through a die. The plastic forming processes of extrusion and injection molding offer the potential of greater diversity in shape capacity. The physical properties of sintered alpha SiC (hardness, Young's modulus, shear modulus, and thermal diffusivity) are extensively tested. Corrosion resistance test results of silicon carbide are included.

  17. Sintering trials of analogues of americium oxides for radioisotope power systems

    Science.gov (United States)

    Watkinson, E. J.; Ambrosi, R. M.; Kramer, D. P.; Williams, H. R.; Reece, M. J.; Chen, K.; Sarsfield, M. J.; Barklay, C. D.; Fenwick, H.; Weston, D. P.; Stephenson, K.

    2017-08-01

    European Space Agency radioisotope power systems will use americium oxide as the heat source in pellet or disc form. The oxide form is yet to be decided. Sintering trials with CeO2 and Nd2O3 as analogues for AmO2 and Am2O3 were conducted. Spark plasma sintering (SPS) and cold-press-and-sinter methods were compared. Different sintering parameters and particle characteristics were investigated with commercial and synthesised powders. The synthesised powders contained lath-shaped particles, and batches with different particle sizes and specific surface areas were made and sintered. This is the first study in the public literature to report the sintering of lath-shaped CeO2. The targeted density range of 85-90% was met using both techniques. No ball-milling was required. Cold-pressing-and-sintering CeO2 produced intact discs. Large cracking was prevalent in the SPS discs. Some powders pressed more successfully than others. Powder morphology had a significant effect on the result but it was not possible to fully quantify the effects in this study. The cold-pressed-and-sintered CeO2 discs had comparable Vickers hardness values to a nuclear ceramic (UO2). The hardness values were greater than the spark plasma sintered CeO2 sample. Efforts to SPS near-net shaped pellets using CeO2 and Nd2O3 are reported. A follow on investigation was conducted to assess how the 85-90% T.D. target could be achieved. The aspect ratio impacts the sintering parameters and behaviour. The Vickers hardness of Nd2O3 is reported for the first time and compared to the results of sintered CeO2.

  18. Sap flow index as an indicator of water storage use

    National Research Council Canada - National Science Library

    Nadezhda Nadezhdina; Jan Čermák; Alec Downey; Valeriy Nadezhdin; Martti Perämäki; Jorge Soares David; Clara A. Pinto; Teresa Soares David

    2015-01-01

    Symmetrical temperature difference also known as the sap flow index (SFI) forms the basis of the Heat Field Deformation sap flow measurement and is simultaneously collected whilst measuring the sap flow...

  19. Architecture of SAP ERP understand how successful software works

    CERN Document Server

    Boeder, Jochen

    2014-01-01

    This book - compiled by software architects from SAP - is a must for consultants, developers, IT managers, and students working with SAP ERP, but also users who want to know the world behind their SAP user interface.

  20. Sintering Behavior, Microstructure, and Mechanical Properties: A Comparison among Pressureless Sintered Ultra-Refractory Carbides

    Directory of Open Access Journals (Sweden)

    Laura Silvestroni

    2010-01-01

    Full Text Available Nearly fully dense carbides of zirconium, hafnium, and tantalum were obtained by pressureless sintering at 1950°C with the addition of 5–20 vol% of MoSi2. Increasing the amount of sintering aid, the final density increased too, thanks to the formation of small amounts of liquid phase constituted by M-Mo-Si-O-C, where M is either Zr, Hf, or Ta. The matrices of the composites obtained with the standard procedure showed faceted squared grains; when an ultrasonication step was introduced in the powder treatment, the grains were more rounded and no exaggerated grains growth occurred. Other secondary phases observed in the microstructure were SiC and mixed silicides of the transition metals. Among the three carbides prepared by pressurless sintering, TaC-based composites had the highest mechanical properties at room temperature (strength 590 MPa, Young's modulus 480 GPa, toughness 3.8 MPa·m1/2. HfC-based materials showed the highest sinterability (in terms of final density versus amount of sintering aid and the highest high-temperature strength (300 MPa at 1500  °C.

  1. [Use of powder metallurgy for development of implants of Co-Cr-Mo alloy powder].

    Science.gov (United States)

    Dabrowski, J R

    2001-04-01

    This paper discusses the application of powder metallurgy for the development of porous implantation materials. Powders obtained from Co-Cr-Mo alloy with different carbon content by water spraying and grinding, have been investigated. Cold pressing and rotary re-pressing methods were used for compressing the powder. It was found that the sintered materials obtained from water spraying have the most advantageous properties.

  2. Reactive Sintering of Bimodal WC-Co Hardmetals

    Directory of Open Access Journals (Sweden)

    Marek Tarraste

    2015-09-01

    Full Text Available Bimodal WC-Co hardmetals were produced using novel technology - reactive sintering. Milled and activated tungsten and graphite powders were mixed with commercial coarse grained WC-Co powder and then sintered. The microstructure of produced materials was free of defects and consisted of evenly distributed coarse and fine tungsten carbide grains in cobalt binder. The microstructure, hardness and fracture toughness of reactive sintered bimodal WC-Co hardmetals is exhibited. Developed bimodal hardmetal has perspective for demanding wear applications for its increased combined hardness and toughness. Compared to coarse material there is only slight decrease in fracture toughness (K1c is 14.7 for coarse grained and 14.4 for bimodal, hardness is increased from 1290 to 1350 HV units.DOI: http://dx.doi.org/10.5755/j01.ms.21.3.7511

  3. Densification and mechanical properties of liquid phase sintered tantalum

    Energy Technology Data Exchange (ETDEWEB)

    Pinatti, D.G. [EEL-USP, Polo Urbo Industrial, Gleba AI6, Lorena/SP (Brazil); Holanda, J.N.F. de [Universidade Estadual do Norte Fluminense - UENF/CCT/PPGECM, Campos dos Goytacazes/RJ (Brazil); Gomes, U.U. [DFTE-UFRN, Natal/RN (Brazil); Filgueira, M.

    2009-10-15

    This paper has as main objective to investigate the influence of nickel (Ni), iron (Fe) and copper (Cu) addition on the tantalum (Ta) powder processing, by promoting a liquid phase sintering (LPS). The role of these metals is to lower the Ta sintering temperature, maintaining good densification and mechanical properties. Ni, Fe and Cu 1wt% additions to Ta powder were performed. Samples were cold pressed at 350 MPa. Sintering was carried out at 1300 to 2000 C, for 1 hour, under a vacuum of 10{sup -6} Pa. Density, linear shrinkage and activation energy were measured and calculated. Hardness and compression tests were also conducted. Ni was the most promissing Ta LPS activator, once it enabled the best results of densification and mechanical properties. (Abstract Copyright [2009], Wiley Periodicals, Inc.) [German] Verdichtung und mechanische Eigenschaften von fluessigphasengesintertem Tantalum. (Abstract Copyright [2009], Wiley Periodicals, Inc.)

  4. Analysis of Laser Sintering Technology

    Directory of Open Access Journals (Sweden)

    Vladislav Markovič

    2014-02-01

    Full Text Available The new, high-tech development and customization is one ofthe most important factors in promoting the country‘s economicgrowth indicators. The economic downturn in the industryrequires technology and equipment using a minimumof raw materials and providing maximum performance. Thisstatement perfectly describes the innovative, forward-looking,cost-effective laser powder sintering (SLS technology. Here,thanks to the latest engineering achievements, product surfacesare modified and improved, they gain new characteristics. SLSis viable in automobile, engineering, construction, aerospace,aircraft, printing, medical and other areas.In order to create a product which meets the standards andtechnical documentation it is necessary to use and ensure highquality of raw materials, high-end equipment, qualified personnel,the working environment with proper climatic conditions, ergonomics,etc. But all of these, the quality of the product becomesthe decisive indicators meaningless if know how to properly selectthe laser processing operation. Scanning speed, beam power,pulse frequency, protective gases, powder layer thickness – allof them are the physical and mechanical characteristics of thechange in a small range changes the quality of the product of thefuture, the field of application and performance characteristics.

  5. Verification of the Skorohod-Olevsky Viscous Sintering (SOVS) Model

    Energy Technology Data Exchange (ETDEWEB)

    Lester, Brian T. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

    2017-11-16

    Sintering refers to a manufacturing process through which mechanically pressed bodies of ceramic (and sometimes metal) powders are heated to drive densification thereby removing the inherit porosity of green bodies. As the body densifies through the sintering process, the ensuing material flow leads to macroscopic deformations of the specimen and as such the final configuration differs form the initial. Therefore, as with any manufacturing step, there is substantial interest in understanding and being able to model the sintering process to predict deformation and residual stress. Efforts in this regard have been pursued for face seals, gear wheels, and consumer products like wash-basins. To understand the sintering process, a variety of modeling approaches have been pursued at different scales.

  6. Liquid Phase Sintering of Highly Alloyed Stainless Steel

    DEFF Research Database (Denmark)

    Mathiesen, Troels

    1996-01-01

    of boride to AISI 316L type steels have previously been studied, but were found to be sensitive to intergranular corrosion due to formation of intermetallic phases rich in chromium and molybdenum. In order to improve this system further, new investigations have focused on the use of higher alloyed stainless......Liquid phase sintering of stainless steel is usually applied to improve corrosion resistance by obtaining a material without an open pore system. The dense structure normally also give a higher strength when compared to conventional sintered steel. Liquid phase sintrering based on addition...... steel as base material. The stainless base powders were added different amounts and types of boride and sintered in hydrogen at different temperatures and times in a laboratory furnace. During sintering the outlet gas was analyzed and subsequently related to the obtained microstructure. Thermodynamic...

  7. Activated sintering of ceramics on the basis of Al[2]O[3

    OpenAIRE

    Matrenin, Sergey Veniaminovich; Ovechkin, Boris Borisovich; Zenin, Boris Sergeevich; Tayukin, R. V.

    2015-01-01

    Ceramic sintering on the basis of Al2O3 activated by nanopowder additives Al[2]O[3] and Al has been studied. The given paper shows that adding nanopowder Al[2]O[3] in the amount of up to 20 wt. % into the coarse powder [alpha]-Al[2]O[3] activates the sintering process and, as a result, leads to the increase in density and microhardness of sintered alumina ceramics. The study has revealed a significant effect of alumina ceramic density growth which is due to introducing the submicron powder Ti...

  8. Activated sintering of ceramics on the basis of AI2O3

    Science.gov (United States)

    Matrenin, S. V.; Ovechkin, B. B.; Zenin, B. S.; Tayukin, R. V.

    2015-10-01

    Ceramic sintering on the basis of Al2O3 activated by nanopowder additives Al2O3 and Al has been studied. The given paper shows that adding nanopowder Al2O3 in the amount of up to 20 wt. % into the coarse powder α-Al2O3 activates the sintering process and, as a result, leads to the increase in density and microhardness of sintered alumina ceramics. The study has revealed a significant effect of alumina ceramic density growth which is due to introducing the submicron powder TiO2 to the initial blends composition.

  9. Physicochemical changes of raffia sap ( Raphia mambillensis ...

    African Journals Online (AJOL)

    The chemical content of a substance can influence its shelf life. Fermentation causes changes in freshly tapped sap and therefore makes its large scale use difficult. In order to study the effect of time on fermentation on the raffia sap property, its physico-chemical and microbiological characteristics were determined during ...

  10. [Characterization of alumina adobe and sintered body of GI-infiltrated ceramic].

    Science.gov (United States)

    Wang, H; Chao, Y; Liao, Y; Liang, X; Zhu, Z; Gao, W

    2001-06-01

    This study was conducted to elucidate the mechanism of formation of porous structure by investigating the porosity of the alumina adobe and sintered body of GI-II Infiltrate Ceramic, and its role in strengthening and toughening this kind of ceramic composite. The alumina powder size-mass distribution was obtained by BI-XDC powder size analysis device; the open pore parameters of alumina adobe and sintered body were analyzed using the mercury pressure method. Their fracture surfaces were observed under scanning electronic microscope. Fine powder had two main size groups of 0.09-0.1 micron and 0.2-0.5 micron, respectively, and coarse powder, with size between 1.5 to 4.5 microns, occupied the majority of powder mass. Alumina adobe's pores became larger after sintering. The median pore radii of adobe and sintered body were 0.2531 micron and 0.3081 micron, respectively; the average pore radii changed from 0.0956 micron to 0.1102 micron. Under scanning electronic microscope, fine alumina powders were fused partially together and their surfaces were blunted, but coarse powders did not show such phenomena. The alumina size distribution contributes to the formation of porous structure of alumina sintered body. This porous structure is not only the shape skeleton but also the mechanical skeleton of GI-II Infiltrated Ceramic. It plays an important role in raising the mechanical properties of this kind of ceramic composite.

  11. Embrittling Components in Sintered Steels: Comparison of Phosphorus and Boron

    Science.gov (United States)

    Danninger, Herbert; Vassileva, Vassilka; Gierl-Mayer, Christian

    2017-12-01

    In ferrous powder metallurgy, both boron and phosphorus have been known to be sintering activators for a long time. However, the use has been widely different: while P is a standard additive to sintered iron and steels, boron has been frequently studied, but its use in practice is very limited. Both additives are also known to be potentially embrittling, though in a different way. In the present study the differences between the effects of both elements are shown: while P activates sintering up to a certain threshold, in part by stabilizing ferrite, in part by forming a transient liquid phase, boron is the classical additive enhancing persistent liquid phase, being virtually insoluble in the iron matrix. The consequence is that sintered steels can tolerate quite a proportion of phosphorus, depending on composition and sintering process; boron however is strongly embrittling in particular in combination with carbon, which requires establishing a precisely defined content that enhances sintering but is not yet embrittling. The fracture mode of embrittled materials is also different: while with Fe-P the classical intergranular fracture is observed, with boron a much more rugged fracture surface appears, indicating some failure through the eutectic interparticle network but mostly transgranular cleavage. If carbon is added, in both cases transgranular cleavage dominates even in the severely embrittled specimens, indicating that no more the grain boundaries and sintering necks are the weakest links in the systems.

  12. Low temperature sintering of fluorapatite glass-ceramics.

    Science.gov (United States)

    Denry, Isabelle; Holloway, Julie A

    2014-02-01

    Fluorapatite glass-ceramics have been shown to be excellent candidates as scaffold materials for bone grafts, however, scaffold production by sintering is hindered by concurrent crystallization of the glass. Objective, our goal was to investigate the effect of Ca/Al ratio on the sintering behavior of Nb-doped fluorapatite-based glasses in the SiO2-Al2O3-P2O5-MgO-Na2O-K2O-CaO-CaF2 system. Methods, glass compositions with Ca/Al ratio of 1 (A), 2 (B), 4 (C) and 19 (D) were prepared by twice melting at 1525°C for 3h. Glasses were either cast as cylindrical ingots or ground into powders. Disk-shaped specimens were prepared by either sectioning from the ingots or powder-compacting in a mold, followed by heat treatment at temperatures ranging between 700 and 1050°C for 1h. The density was measured on both sintered specimens and heat treated discs as controls. The degree of sintering was determined from these measurements. Results and Significance XRD showed that fluorapatite crystallized in all glass-ceramics. A high degree of sintering was achieved at 775°C for glass-ceramic D (98.99±0.04%), and 900°C for glass-ceramic C (91.31±0.10). Glass-ceramics A or B were only partially sintered at 1000°C (63.6±0.8% and 74.1±1.5%, respectively). SEM revealed a unique microstructure of micron-sized spherulitic fluorapatite crystals in glass-ceramics C and D. Increasing the Ca/Al ratio promoted low temperature sintering of fluorapatite glass-ceramics, which are traditionally difficult to sinter. Copyright © 2013 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

  13. Effect of sintering atmosphere on properties of porous stainless steel for biomedical applications.

    Science.gov (United States)

    Dudek, Agata; Włodarczyk, Renata

    2013-01-01

    This study discusses manufacturing of metallic biomaterials by means of powder metallurgy with consideration for their unquestionable advantages, i.e. opportunities of obtaining materials with controllable porosity. The paper focuses on properties of 316 L stainless steel obtained using the method of powder metallurgy with respect to compacting pressure and sintering atmosphere. All the specimens were compacted at 700, 400 and 225 MPa, and sintered at 1250 °C. In order to analyze the sintering atmosphere, three different media were used: dissociated ammonia, hydrogen and vacuum. The study covered sintering density, porosity, microstructure analysis and corrosion resistance. The proposed method of powder metallurgy allowed for obtaining materials with predictable size and distribution of pores, depending on the parameters of sinter preparation (compaction force, sinter atmosphere). High corrosion resistance of the materials (sintering in the atmosphere of hydrogen and in vacuum) and high porosity in the sinters studied offer opportunities for using them for medical purposes. Copyright © 2012 Elsevier B.V. All rights reserved.

  14. Bonding evolution with sintering temperature in low alloyed steels with chromium

    Directory of Open Access Journals (Sweden)

    Fuentes-Pacheco L.

    2009-01-01

    Full Text Available At present, high performance PM steels for automotive applications follow a processing route that comprises die compaction of water-atomized powder, followed by sintering and secondary treatments, and finishing operations. This study examines Cr-alloyed sintered steels with two level of alloying. In chromium-alloyed steels, the surface oxide on the powder is of critical importance for developing the bonding between the particles during sintering. Reduction of this oxide depends mainly on three factors: temperature, dew point of the atmosphere, and carbothermic reduction provided by the added graphite. The transformation of the initial surface oxide evolves sequence as temperature increases during sintering, depending on the oxide composition. Carbothermic reduction is supposed to be the controlling mechanism, even when sintering in hydrogen-containing atmospheres. The effect of carbothermic reduction can be monitored by investigating the behavior of the specimens under tensile testing, and studying the resultant fracture surfaces.

  15. Sintering Temperature and Deposition Orientation Effects on Mechanical, PhysicalProperties and Geometric Distortion of Cu–Ni Single and Multi Material Indirect Sintering Products

    Directory of Open Access Journals (Sweden)

    EkoSutarto

    2012-08-01

    Full Text Available Development of multi material mechanical parts is constantly undertaken to increase functional aspectsas well as life cycle.One example is the use of bimaterial which is widely used as a temperature contactor. This paper presents mechanical, physical properties and geometric distortion of Cu-Ni indirect sintering products used to develop Cu-Ni bimaterial products. The experiment was executed with the following method: firstly, Cu and/or Ni powders were deposited into cast iron powder as the supporting powder. Secondly, it was heated in a furnace with varying temperatures of 870C, 900C and 930C with a holding time of four hours. Lastly, deposition orientation was varied to observe the effect on the occurence of shrinkage.To initiate the multi materials sintering process, single material sintering was performed to observe the physical and mechanical properties. Based onprevious work, multi material sintering of Cu and Ni powders was conducted. The experiment results showed that the geometric distortion of the sintering products was influenced by deposition orientation. The Cu and Ni products shrinkage were 49% and 35.33%, respectively. Although the melting temperature of Cu and Ni is close, the binding mechanism of the sintered product did not occur. The significant difference of shrinkage levelswas the main factor for the binding mechanism failure between Cu and Ni materials.

  16. Synthesis of highly sinterable Yb: SrF2 nanopowders for transparent ceramics

    Science.gov (United States)

    Li, Weiwei; Huang, Haijun; Mei, Bingchu; Song, Jinghong

    2018-01-01

    In this paper, ytterbium doped strontium fluoride (Yb: SrF2) nanoparticles were synthesized by direct precipitation method. High-speed centrifugation was used to separate high sintering activity of nanopowders from powders with hard aggregated and large size. Using powders at different parts of the centrifugal tube as starting powders, Yb: SrF2 transparent ceramics was fabricated by hot pressed (HP) method for the first time. Effects of morphology and particle size on the sinterability of Yb: SrF2 nanopowders were investigated. The transmittance reached 77% at the wavelength of 1200 nm and pores stilled remained in the ceramics. The spectroscopic and thermal properties of Yb: SrF2 transparent ceramics were also investigated. This paper provides an effective way to obtain well dispersed and high sinterability nanoparticles for SrF2 ceramics sintering.

  17. Influence of Phase Composition on Sintered Microstructure of Combustion Synthesized Oxides

    Directory of Open Access Journals (Sweden)

    Ibram Ganesh

    2007-01-01

    Full Text Available The effects of powders synthesis methods (urea-combustion synthesis (CS and conventional solid-state (SS reaction on the sintering ability, microstructural features, and mechanical properties of Al2O3, MgAl2O4 spinel, and 20 wt.% ZrO2–MgAl2O4 upon sintering at 1625C∘ were investigated. X-ray diffraction (XRD, scanning electron microscopy (SEM, relative density (RD, apparent porosity and water absorption capacity, hardness, fracture toughness, and three-point bend test studies revealed the superior sintering ability of CS ZrO2-MgAl2O4 composite powder as compared with one prepared by SS reaction. In contrast, single-phase powders obtained by SS reaction exhibit superior sintering ability over CS synthesized ones. The reasons for differences observed are discussed along this paper.

  18. Ontwerpen en berekenen van aluminium constructies

    NARCIS (Netherlands)

    Soetens, F.

    1996-01-01

    De toepassing van aluminium in dragende constructies is succesvol, indien de gunstige eigenschappen van aluminium goed worden benut en er voor de minder gunstige eigenschappen een adequate constructieve oplossing wordt geboden. De toepassingsmogelijkheden van aluminium zijn de laatste jaren

  19. Aspects on sintering and grain growth in pure and Al{sub 2}O{sub 3}-SiO{sub 2} doped UO{sub 2} pellets

    Energy Technology Data Exchange (ETDEWEB)

    Assis, Gino de; Ferraz, Wilmar Barbosa [Centro de Desenvolvimento da Tecnologia Nuclear (CDTN/CNEN-MG), Belo Horizonte, MG (Brazil). Nucleo de Tecnologia do Combustivel], e-mail: assisg@cdtn.br, e-mail: ferrazw@cdtn.br; Tambourgi, Elias Basile [Universidade Estadual de Campinas (UNICAMP), SP (Brazil). Faculdade de Engenharia Quimica], e-mail: eliastam@feq.unicamp.br

    2009-07-01

    The sintering behavior of UO{sub 2} pellets was investigated at 1700 deg C/2h/H{sub 2} and 1750 deg C/4h/H{sub 2}, using fresh and storage UO{sub 2} powders. Moreover, the sintering behavior of Al{sub 2}O{sub 3}-SiO{sub 2} doped UO{sub 2} pellets obtained from storage powder, in the same sintering conditions was also investigated. Pellets obtained from fresh UO{sub 2} powder have presented heterogeneous grain microstructures as they were sintered at 1700 deg C/2h/H{sub 2} and homogeneous grain microstructures when they were sintered at 1750 deg C/4h/H{sub 2}. On the contrary, pellets obtained from storage powder have presented homogeneous grain microstructures when they were sintered at 1700 deg C/2h/H{sub 2} and heterogeneous grain microstructures when they were sintered at 1750 deg C/4h/H{sub 2}.On the other hand, the pellets with additions of Al{sub 2}O{sub 3}-SiO{sub 2} presented homogeneous grain microstructures, regardless the sintering conditions were. The mechanisms by which the homogeneous and the heterogeneous grain microstructures were developed will be discussed in this paper concerning the fresh powder, the storage powder, the sintering conditions and the Al{sub 2}O{sub 3}-SiO{sub 2} additions. (author)

  20. Processing of silicon nitride and alumina nanosize powders

    Energy Technology Data Exchange (ETDEWEB)

    Gonzalez, E.J.; Piermarini, G.; Hockey, B.; Malghan, S.G. [National Inst. of Standard and Technology, Gaithersburg, MD (United States)

    1995-08-01

    The effects of pressure on the compaction and subsequent processing of nanosize {gamma} alumina powders were studied. A 3 mm diameter piston/cylinder die was used to compact the nanosize powders to pressures of 1 and 2.5 GPa. The green bodies were sintered at temperatures up to 1600{degrees}C. Results show that green body density can be increased by higher compaction pressures. It appears that as a result of the {gamma}-to-{alpha} transformation in alumina, higher green density does not necessarily produce a higher density sintered alumina body. The microstructures of the sintered bodies are described in terms of porosity and phase content.

  1. Method of making bonded or sintered permanent magnets

    Science.gov (United States)

    McCallum, R.W.; Dennis, K.W.; Lograsso, B.K.; Anderson, I.E.

    1993-08-31

    An isotropic permanent magnet is made by mixing a thermally responsive, low viscosity binder and atomized rare earth-transition metal (e.g., iron) alloy powder having a carbon-bearing (e.g., graphite) layer thereon that facilitates wetting and bonding of the powder particles by the binder. Prior to mixing with the binder, the atomized alloy powder may be sized or classified to provide a particular particle size fraction having a grain size within a given relatively narrow range. A selected particle size fraction is mixed with the binder and the mixture is molded to a desired complex magnet shape. A molded isotropic permanent magnet is thereby formed. A sintered isotropic permanent magnet can be formed by removing the binder from the molded mixture and thereafter sintering to full density.

  2. Recovery of Al and Na Values from Red Mud by BaO-Na2CO3 Sinter Process

    Directory of Open Access Journals (Sweden)

    S.N. Meher

    2011-01-01

    Full Text Available The red mud BaO-Na2CO3 sinter process can be used in combination with the Bayer process to recover sodium and aluminium from the red mud waste and direct it back to the process stream. This is facilitated by the high temperature reaction of BaO-Na2CO3 and De-silication product (Sodalite (DSP in the red mud to produce an insoluble di-barium silicate, barium titanate, barium ferrite and a soluble sodium aluminate. A variation of the red mud BaO-Na2CO3 sintering process using half the barium oxide of existing methods has been investigated. The barium to silicon ratio was reduced from 2 to 1 producing a sodium barium silicate (Na2BaSiO4 rather than the di-barium silicate (Ba2SiO4 insoluble phase produced in the existing BaO-Na2CO3 sinter method. Synthetic BaO-Na2CO3 sinter products were investigated to understand the phases produced during sintering at varying temperatures and the chemistry of extraction. The target phases and morphological behaviors of sinter products were seen in XRD and SEM and the highest extractions were produced from a sinter temperature of 1000 °C for 4 h. A two-stage (105 °C / 60 min, 105 °C / 240 min water or caustic leaching process was found to be most effective for extraction. Sodium and aluminium extractions were 99% and 99.5% respectively. The experimental method devised was then used to treat red mud and the target phases were produced. An extraction of sodium and aluminium of 94% and 87% respectively was achieved. Silicon extractions were below 2%. Production benefits include sodium hydroxide savings, liquor burning, increased aluminium extraction and reduced cost of waste handling.

  3. Computer Modeling of Direct Metal Laser Sintering

    Science.gov (United States)

    Cross, Matthew

    2014-01-01

    A computational approach to modeling direct metal laser sintering (DMLS) additive manufacturing process is presented. The primary application of the model is for determining the temperature history of parts fabricated using DMLS to evaluate residual stresses found in finished pieces and to assess manufacturing process strategies to reduce part slumping. The model utilizes MSC SINDA as a heat transfer solver with imbedded FORTRAN computer code to direct laser motion, apply laser heating as a boundary condition, and simulate the addition of metal powder layers during part fabrication. Model results are compared to available data collected during in situ DMLS part manufacture.

  4. Selective laser sintering in biomedical engineering.

    Science.gov (United States)

    Mazzoli, Alida

    2013-03-01

    Selective laser sintering (SLS) is a solid freeform fabrication technique, developed by Carl Deckard for his master's thesis at the University of Texas, patented in 1989. SLS manufacturing is a technique that produces physical models through a selective solidification of a variety of fine powders. SLS technology is getting a great amount of attention in the clinical field. In this paper the characteristics features of SLS and the materials that have been developed for are reviewed together with a discussion on the principles of the above-mentioned manufacturing technique. The applications of SLS in tissue engineering, and at-large in the biomedical field, are reviewed and discussed.

  5. Foaming Glass Using High Pressure Sintering

    DEFF Research Database (Denmark)

    Østergaard, Martin Bonderup; Petersen, Rasmus Rosenlund; König, Jakob

    Foam glass is a high added value product which contributes to waste recycling and energy efficiency through heat insulation. The foaming can be initiated by a chemical or physical process. Chemical foaming with aid of a foaming agent is the dominant industrial process. Physical foaming has two...... variations. One way is by saturation of glass melts with gas. The other involves sintering of powdered glass under a high gas pressure resulting in glass pellets with high pressure bubbles entrapped. Reheating the glass pellets above the glass transition temperature under ambient pressure allows the bubbles...

  6. An investigation on microwave sintering of Fe, Fe–Cu and Fe–Cu–C ...

    Indian Academy of Sciences (India)

    The powder characteristics of metallic powders play a key role during sintering. Densification and mechanical properties were also influenced by it. The current study examines the effect of heating mode on densification, microstructure, phase compositions and properties of Fe, Fe–2Cu and Fe–2Cu–0.8C systems.

  7. Hydrogen Decrepitation Press-Less Process Recycling of NdFeB sintered magnets

    DEFF Research Database (Denmark)

    Xia, Manlong; Abrahamsen, Asger Bech; Bahl, Christian

    2017-01-01

    A Hydrogen Decrepitation Press-Less Process (HD-PLP) recycling method for recycling of anisotropic NdFeB magnets is demonstrated. The method combines hydrogen decrepitation (HD) disintegration of the initial magnet, powder sieving and the Press-Less Process (PLP), where hydride powder is sintered...

  8. Synthesis and Sintering of ZnO Nanopowders

    Directory of Open Access Journals (Sweden)

    Anne Aimable

    2017-05-01

    Full Text Available Nanopowders are continuously under investigation as they open new perspectives in numerous fields. There are two main challenges to stimulating their development: sufficient low-cost, high throughput synthesis methods which lead to a production with well-defined and reproducible properties; and for ceramics specifically, the conservation of the powders’ nanostructure after sintering. In this context, this paper presents the synthesis of a pure nanosized powder of ZnO (dv50~60 nm, easily redispersable by using a continuous Segmented Flow Tubular Reactor (SFTR, which has previously shown its versatility and its robustness, ensuring a high powder quality and reproducibility over time. A higher scale of production can be achieved based on a “scale-out” concept by replicating the tubular reactors. The sinterability of ZnO nanopowders synthesized by the SFTR was studied, by natural sintering at 900 °C and 1100 °C, and Spark Plasma Sintering (SPS at 900 °C. The performance of the synthesized nanopowder was compared to a commercial ZnO nanopowder of high quality. The samples obtained from the synthesized nanopowder could not be densified at low temperature by traditional sintering, whereas SPS led to a fully dense material after only 5 min at 900 °C, while also limiting the grain growth, thus leading to a nanostructured material.

  9. Low sintering temperature glass waste forms for sequestering radioactive iodine

    Science.gov (United States)

    Nenoff, Tina M.; Krumhansl, James L.; Garino, Terry J.; Ockwig, Nathan W.

    2012-09-11

    Materials and methods of making low-sintering-temperature glass waste forms that sequester radioactive iodine in a strong and durable structure. First, the iodine is captured by an adsorbant, which forms an iodine-loaded material, e.g., AgI, AgI-zeolite, AgI-mordenite, Ag-silica aerogel, ZnI.sub.2, CuI, or Bi.sub.5O.sub.7I. Next, particles of the iodine-loaded material are mixed with powdered frits of low-sintering-temperature glasses (comprising various oxides of Si, B, Bi, Pb, and Zn), and then sintered at a relatively low temperature, ranging from 425.degree. C. to 550.degree. C. The sintering converts the mixed powders into a solid block of a glassy waste form, having low iodine leaching rates. The vitrified glassy waste form can contain as much as 60 wt % AgI. A preferred glass, having a sintering temperature of 500.degree. C. (below the silver iodide sublimation temperature of 500.degree. C.) was identified that contains oxides of boron, bismuth, and zinc, while containing essentially no lead or silicon.

  10. Phosphorus in Sintered Steels: Interaction of Phosphorus with Mo

    Science.gov (United States)

    Danninger, H.; Üregen, B.

    2016-10-01

    Phosphorus as an alloy element is quite common in powder metallurgy, the contents industrially used being markedly higher than those present in wrought steels. However, embrittlement effects are reported also for sintered steels, in part depending on the alloy elements present. In this study, the influence of phosphorus addition on the mechanical properties of PM steels alloyed with Mo, as the most common VI group element in sintered steels, was investigated. PM steels of the type Fe-x%Mo-0.7%Cy% P were manufactured with varying contents of Mo and P, respectively. It showed that P activates sintering also in these materials and enhances Mo homogenization, but there is in fact a risk of embrittlement in these steels that however strongly depends on the combination of Mo and P in the materials: If a critical level is exceeded, embrittlement is observed. At low Mo contents, higher P concentrations are acceptable and vice versa, but e.g. in a material Fe-1.5%Mo-0.7%C-0.45%P, pronounced intergranular embrittlement occurs, further enhanced by sinter hardening effects. This undesirable phenomenon is more pronounced at higher sintering temperatures and in case of faster heating/cooling; it was observed both in materials prepared from mixed and prealloyed powders, respectively. This typical intergranular failure observed with embrittled specimens, in particular after impact testing, indicates the precipitation of brittle phases at the grain boundaries, apparently when exceeding the solubility product between Mo and P.

  11. Additive Technologies Based on Composite Powder Nanomaterials

    Science.gov (United States)

    Gorynin, I. V.; Oryshchenko, A. S.; Malyshevskii, V. A.; Farmakovskii, B. V.; Kuznetsov, P. A.

    2015-01-01

    The possibilities of application of promising adaptive technologies of bulk laser deposition and selective laser sintering in machine building with the aim of creation of complex-configuration parts and reconditioning of worn components of various-purpose articles from metallic powder materials are considered. The possibilities of the production chain from making of metallic powders to creation of ready coatings and articles on the base of a single unit are described.

  12. 46 CFR 16.203 - Employer, MRO, and SAP responsibilities.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 1 2010-10-01 2010-10-01 false Employer, MRO, and SAP responsibilities. 16.203 Section... CHEMICAL TESTING Required Chemical Testing § 16.203 Employer, MRO, and SAP responsibilities. (a) Employers...) Substance Abuse Professional (SAP). Individuals performing SAP functions must meet the training requirements...

  13. Influence of Sintering Time on the Structure Formation of Al-ZrW2O8 Pseudo Alloys

    Science.gov (United States)

    Shadrin, V. S.; Kulkov, S. N.

    2017-02-01

    Al - ZrW2O8 pseudo alloys were synthesized by free sintering of Al - ZrW2O8 powder mixture. Influence of sintering time on the structure formation of the pseudo alloys obtained was investigated. It has been shown that during sintering process zirconium tungstate decomposes into constituent oxides and re-synthesis of zirconium tungstate proceeds through intermediate stage - formation of WAl12 and ZrAl3 intermetallic compounds.

  14. SinterHab

    Science.gov (United States)

    Rousek, Tomáš; Eriksson, Katarina; Doule, Ondřej

    2012-05-01

    This project describes a design study for a core module on a Lunar South Pole outpost, constructed by 3D printing technology with the use of in-situ resources and equipped with a bio-regenerative life support system. The module would be a hybrid of deployable (CLASS II) and in-situ built (CLASS III) structures. It would combine deployable membrane structures and pre-integrated rigid elements with a sintered regolith shell for enhanced radiation and micrometeorite shielding. The closed loop ecological system would support a sustainable presence on the Moon with particular focus on research activities. The core module accommodates from four to eight people, and provides laboratories as a test bed for development of new lunar technologies directly in the environment where they will be used. SinterHab also includes an experimental garden for development of new bio-regenerative life support system elements. The project explores these various concepts from an architectural point-of-view particularly, as they constitute the building, construction and interior elements. The construction method for SinterHab is based on 3D printing by sintering of the lunar regolith. Sinterator robotics 3D printing technology proposed by NASA JPL enables construction of future generations of large lunar settlements with little imported material and the use of solar energy. The regolith is processed, placed and sintered by the Sinterator robotics system which combines the NASA ATHLETE and the Chariot remotely controlled rovers. Microwave sintering creates a rigid structure in the form of walls, vaults and other architectural elements. The interior is coated with a layer of inflatable membranes inspired by the TransHab project. The life-support system is mainly bio-regenerative and several parts of the system are intrinsically multifunctional and serve more than one purpose. The plants for food production are also an efficient part of atmosphere revitalization and water treatment. Moreover

  15. Fatigue tests on aluminium bridges

    NARCIS (Netherlands)

    Maljaars, J.; Soetens, F.; Straalen, IJ.J. van

    2004-01-01

    Traffic bridges are subjected to variable loads and should therefore be checked on fatigue. Especially low weight materials, like aluminium, are sensitive to fatigue, because the variable load is a substantial part of the total load. This paper shows the structural design of an aluminium bridge

  16. Characterization of TiO2–MnO2 composite electrodes synthesized using spark plasma sintering technique

    CSIR Research Space (South Africa)

    Tshephe, TS

    2015-03-01

    Full Text Available Titanium-manganese oxide composites as suitable material for electrode in electrochemical capacitors application was synthesized using spark plasma sintering technique. The feedstock powders were blended at varied compositions in a Turbula mixer...

  17. Effect Of SiC Particles On Sinterability Of Al-Zn-Mg-Cu P/M Alloy

    Directory of Open Access Journals (Sweden)

    Rudianto H.

    2015-06-01

    Full Text Available Premix Al-5.5Zn-2.5Mg-0.5Cu alloy powder was analyzed as matrix in this research. Gas atomized powder Al-9Si with 20% volume fraction of SiC particles was used as reinforcement and added into the alloy with varied concentration. Mix powders were compacted by dual action press with compaction pressure of 700 MPa. High volume fraction of SiC particles gave lower green density due to resistance of SiC particles to plastic deformation during compaction process and resulted voids between particles and this might reduce sinterability of this mix powder. Sintering was carried out under ultra high purity nitrogen gas from 565°-580°C for 1 hour. High content of premix Al-5.5Zn-2.5Mg-0.5Cu alloy powder gave better sintering density and reached up to 98% relative. Void between particles, oxide layer on aluminum powder and lower wettability between matrix and reinforcement particles lead to uncompleted liquid phase sintering, and resulted on lower sintering density and mechanical properties on powder with high content of SiC particles. Mix powder with wt90% of Alumix 431D and wt10% of Al-9Si-vf20SiC powder gave higher tensile strength compare to another mix powder for 270 MPa. From chemical compositions, sintering precipitates might form after sintering such as MgZn2, CuAl2 and Mg2Si. X-ray diffraction, DSC-TGA, and SEM were used to characterize these materials.

  18. Development of nano-structured duplex and ferritic stainless steels by pulverisette planetary milling followed by pressureless sintering

    Energy Technology Data Exchange (ETDEWEB)

    R, Shashanka, E-mail: shashankaic@gmail.com; Chaira, D., E-mail: chaira.debasis@gmail.com

    2015-01-15

    Nano-structured duplex and ferritic stainless steel powders are prepared by planetary milling of elemental Fe, Cr and Ni powder for 40 h and then consolidated by conventional pressureless sintering. The progress of milling and the continuous refinement of stainless steel powders have been confirmed by means of X-ray diffraction and scanning electron microscopy. Activation energy for the formation of duplex and ferritic stainless steels is calculated by Kissinger method using differential scanning calorimetry and is found to be 159.24 and 90.17 KJ/mol respectively. Both duplex and ferritic stainless steel powders are consolidated at 1000, 1200 and 1400 °C in argon atmosphere to study microstructure, density and hardness. Maximum sintered density of 90% and Vickers microhardness of 550 HV are achieved for duplex stainless steel sintered at 1400 °C for 1 h. Similarly, 92% sintered density and 263 HV microhardness are achieved for ferritic stainless steel sintered at 1400 °C. - Highlights: • Synthesized duplex and ferritic stainless steels by pulverisette planetary milling • Calculated activation energy for the formation of duplex and ferritic stainless steels • Studied the effect of sintering temperature on density, hardness and microstructure • Duplex stainless steel exhibits 90% sintered density and microhardness of 550 HV. • Ferritic stainless steel shows 92% sintered density and 263 HV microhardness.

  19. CT measurements of SAP voids in concrete

    DEFF Research Database (Denmark)

    Laustsen, Sara; Bentz, Dale P.; Hasholt, Marianne Tange

    2010-01-01

    X-ray computed tomography (CT) scanning is used to determine the SAP void distribution in hardened concrete. Three different approaches are used to analyse a binary data set created from CT measurement. One approach classifies a cluster of connected, empty voxels (volumetric pixel of a 3D image......) as one void, whereas the other two approaches are able to classify a cluster of connected, empty voxels as a number of individual voids. Superabsorbent polymers (SAP) have been used to incorporate air into concrete. An advantage of using SAP is that it enables control of the amount and size...... to calculate the liquid absorption of the SAP within the fresh concrete. This estimated liquid absorption is in reasonable agreement with previous studies....

  20. Aluminium Matrix Composites Reinforced with Co-continuous Interlaced Phases Aluminium-alumina Needles

    Directory of Open Access Journals (Sweden)

    Elvio de Napole Gregolin

    2002-09-01

    Full Text Available An Al-5SiO2 (5 wt% of SiO2 aluminium matrix fiber composite was produced where the reinforcement consists of fossil silica fibers needles. After being heat-treated at 600 °C, the original fiber morphology was retained but its microstructure changed from solid silica to an interconnected (Al-Si/Al2O3 interlaced structure named co-continuous composite. A technique of powder metallurgy, using commercial aluminium powder and the silica fibers as starting materials, followed by hot extrusion, was used to produce the composite. The co-continuous microstructure was obtained partially or totally on the fibers as a result of the reaction, which occurs during the heat treatment, first by solid diffusion and finally by the liquid Al-Si in local equilibrium, formed with the silicon released by reaction. The internal structure of the fibers was characterized using field emission electron microscope (FEG-SEM and optical microscopy on polished and fractured samples.

  1. Laser sintering of Cu-Zr-ZrB2 composite

    Science.gov (United States)

    Stašić, J.; Trtica, M.; Rajković, V.; Ružić, J.; Božić, D.

    2014-12-01

    Cu-4.1Zr-1.1B (wt%) composite has been synthesized by mechanical alloying, cold pressing of mechanically alloyed powders and, for the first time in literature, sintering by laser irradiation (pulsed, millisecond Nd:YAG laser was employed) in nitrogen atmosphere. The influence of different sintering parameters on the properties of laser-sintered materials was investigated. Microstructural changes during laser sintering were studied using scanning electron microscopy and X-ray diffraction. Rapidly solidified structure, as well as the presence of ZrB2 particles and metastable CuZr phase, which are a product of laser sintering, affected higher degree of copper matrix hardening which was retained up to high temperatures. In general, laser sintering of Cu-4.1Zr-1.1B (wt%) green compact using the parameters: laser frequency 3 Hz, laser pulse duration 8 ms, pulse energy ∼19 J, number of scans 4 yields the optimum combination of high density, microhardness and electrical conductivity.

  2. Particle morphology influence on mechanical and biocompatibility properties of injection molded Ti alloy powder.

    Science.gov (United States)

    Gülsoy, H Özkan; Gülsoy, Nagihan; Calışıcı, Rahmi

    2014-01-01

    Titanium and Titanium alloys exhibits properties that are excellent for various bio-applications. Metal injection molding is a processing route that offers reduction in costs, with the added advantage of near net-shape components. Different physical properties of Titanium alloy powders, shaped and processed via injection molding can achieve high complexity of part geometry with mechanical and bioactivity properties, similar or superior to wrought material. This study describes that the effect of particle morphology on the microstructural, mechanical and biocompatibility properties of injection molded Ti-6Al-4V (Ti64) alloy powder for biomaterials applications. Ti64 powders irregular and spherical in shape were injection molded with wax based binder. Binder debinding was performed in solvent and thermal method. After debinding the samples were sintered under high vacuum. Metallographic studies were determined to densification and the corresponding microstructural changes. Sintered samples were immersed in a simulated body fluid (SBF) with elemental concentrations that were comparable to those of human blood plasma for a total period of 15 days. Both materials were implanted in fibroblast culture for biocompatibility evaluations were carried out. The results show that spherical and irregular powder could be sintered to a maximum theoretical density. Maximum tensile strength was obtained for spherical shape powder sintered. The tensile strength of the irregular shape powder sintered at the same temperature was lower due to higher porosity. Finally, mechanical tests show that the irregular shape powder has lower mechanical properties than spherical shape powder. The sintered irregular Ti64 powder exhibited better biocompatibility than sintered spherical Ti64 powder. Results of study showed that sintered spherical and irregular Ti64 powders exhibited high mechanical properties and good biocompatibility properties.

  3. High resolution laser micro sintering / melting using q-switched and high brilliant laser radiation

    Science.gov (United States)

    Exner, H.; Streek, A.

    2015-03-01

    Since the discovery of selective laser sintering/melting, numerous modifications have been made to upgrade or customize this technology for industrial purposes. Laser micro sintering (LMS) is one of those modifications: Powders with particles in the range of a few micrometers are used to obtain products with highly resolved structures. Pulses of a q-switched laser had been considered necessary in order to generate sinter layers from the micrometer scaled metal powders. LMS has been applied with powders from metals as well as from ceramic and cermet feedstock's to generate micro parts. Recent technological progress and the application of high brilliant continuous laser radiation have now allowed an efficient laser sintering/melting of micrometer scaled metal powders. Thereby it is remarkable that thin sinter layers are generated using high continuous laser power. The principles of the process, the state of the art in LMS concerning its advantages and limitations and furthermore the latest results of the recent development of this technology will be presented. Laser Micro Sintering / Laser Micro Melting (LMM) offer a vision for a new dimension of additive fabrication of miniature and precise parts also with application potential in all engineering fields.

  4. Microstructure characterization of porous microalloyed aluminium-silicate ceramics

    Directory of Open Access Journals (Sweden)

    Purenović Jelena

    2011-01-01

    Full Text Available Kaolinite and bentonite clay powders mixed with active additives, based on Mg(NO32 and Al(NO32, sintered at high temperatures produce very porous ceramics with microcrystalline and amorphous regions and highly developed metalized surfaces (mainly with magnesium surplus. Microstructure investigations have revealed non-uniform and highly porous structure with broad distribution of grain size, specifically shaped grains and high degree of agglomeration. The ceramics samples were characterized by scanning electron microscopy (SEM, energy dispersive spectrometer (EDS, X-ray diffraction analysis (XRD and IR spectroscopy analysis, prior and after treatment in “synthetic water”, i.e. in aqueous solution of arsenic-salt. Grain size distribution for untreated and treated samples was done with software SemAfore 4. It has shown great variety in size distribution of grains from clay powders to sintered samples.

  5. Influences of the Air in Metal Powder High Velocity Compaction

    Directory of Open Access Journals (Sweden)

    Liu Jun

    2017-01-01

    Full Text Available During the process of metal powder high velocity impact compaction, the air is compressed sharply and portion remains in the compacts. In order to study the Influences, a discrete density volleyball accumulation model for aluminium powder was established with the use of ABAQUS. Study found that the powder porosity air obstruct the pressing process because remaining air reduced strength and density of the compacts in the current high-speed pressing (V≤100m/s. When speed further increased (V≥100m/s, the temperature of the air increased sharply, and was even much higher than the melting point of the material. When aluminium powder was compressed at a speed of 200m/s, temperatures of air could reach 2033 K, far higher than the melting point of 877 K. Increased density of powders was a result of local softening and even melt adhesive while air between particles with high temperature and pressure flowed past.

  6. Aluminium in Drinkwater: voorkomen, herkomst en gezondheidsaspecten

    NARCIS (Netherlands)

    Versteegh JFM; de Boer JLM; van den Velde-Koerts T

    1992-01-01

    Aluminium can occur in drinking water because of the application of aluminium salts as a coagulant in the treatment of drinking water. In the Netherlands mostly iron salts are used instead of aluminium. Besides this aluminium can be present in the source for drinking water. In shallow groundwater

  7. Effect of sintering time and temperature on properties of high pressure assisted WC/Co hard metal composite

    Energy Technology Data Exchange (ETDEWEB)

    Karimi, M.M.; Gomes, U.U.; Oliveira, M.P.; Filgueira, M. [Universidade Federal do Rio Grande do Norte (UFRN), RN (Brazil)

    2016-07-01

    Full text: WC/Co is widely used as cutting tools, because has a unique combination of high strength, hardness, toughness, and moderate stiffness, especially with fine grained WC and finely distributed cobalt. WC/Co powder mixture sinters by different methods such as vacuum sintering, microwave sintering and SPS. High pressure high temperature (HPHT) sintering is a proposed method that can results in better distribution of cobalt and avoid undesirable phases by using high pressure, high temperature and very low sintering time. In this study, a powder mixture of WC- 10 wt% Co was sintered by HPHT at 1500 to 1900 deg C under a pressure of 7.7 GPa for 2 and 3 minutes. Microstructural/structural analyses were performed by SEM/EDS and XRD. Hardness was also done to obtain the effect of sintering parameters. It was found that increasing sintering time in HPHT sintering method at a constant temperature can improve properties of WC/Co hard metal. It was also realized that both sintering temperature and time have effect on hardness and density. (author)

  8. Corrosion behaviour of sintered duplex stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Utrilla, M. Victoria; Urena, Alejandro; Otero, Enrique; Munez, Claudio Jose [Escuela Superior de Ciencias Experimentales y Tecnologia, Universidad Rey Juan Carlos, C/ Tulipan s/n, 28933 Mostoles, Madrid (Spain)

    2004-07-01

    Duplex austenite-ferrite stainless steels were prepared by mixing austenitic (316L) and ferritic (434L) atomized powders. Although different 316L/434L ratios were prepared, present work centred its study on 50% ferrite - 50% austenite sintered steel. The powders were mixed and pressed at 700 MPa and sintered at 1250 deg. C for 30 min in vacuum. The cooling rate was 5 deg. C/min. Solution treatment was carried out to homogenize the microstructure at 1100 deg. C during 20 min. A microstructural study of the material in solution was performed, evaluating the microstructure, proportion and shape of porosity, and ferrite percentage. This last was measured by two methods, quantitative metallography and Fischer ferrito-metry. The materials were heat treated in the range of 700 to 1000 deg. C, for 10, 30 and 60 min and water quenched, to study the microstructural changes and the influence on the intergranular corrosion resistance. The method used to evaluate the sensitization to the intergranular corrosion was the electrochemical potentio-kinetic reactivation procedure (EPR). The test solution was 0.5 M H{sub 2}SO{sub 4} + 0,01 M KSCN at 30 deg. C. The criterion used to evaluate the sensitization was the ratio between the maximum reactivation density (Ir) and the maximum activation density (Ia). The results of the electrochemical tests were discussed in relation with the microstructures observed at the different heat treatments. (authors)

  9. Effects of sintering atmosphere and initial particle size on sintering of gadolinia-doped ceria; Efeitos da atmosfera de sinterizacao e do tamanho de particula na sinterizacao da ceria-gadolinia

    Energy Technology Data Exchange (ETDEWEB)

    Batista, Rafael Morgado

    2014-07-01

    The effects of the sintering atmosphere and initial particle size on the sintering of ceria containing 10 mol% gadolinia (GdO{sub 1.5}) were systematically investigated. The main physical parameter was the specific surface area of the initial powders. Nanometric powders with three different specific surface areas were utilized, 210 m{sup 2}/g, 36,2 m{sup 2}/g e 7,4 m{sup 2}/g. The influence on the densification, and micro structural evolution were evaluated. The starting sintering temperature was verified to decrease with increasing on the specific surface area of raw powders. The densification was accelerated for the materials with smaller particle size. Sintering paths for crystallite growth were obtained. Master sintering curves for gadolinium-doped ceria were constructed for all initial powders. A computational program was developed for this purpose. The results for apparent activation energy showed noticeable dependence with specific surface area. In this work, the apparent activation energy for densification increased with the initial particle size of powders. The evolution of the particle size distributions on non isothermal sintering was investigated by WPPM method. It was verified that the grain growth controlling mechanism on gadolinia doped ceria is the pore drag for initial stage and beginning of intermediate stage. The effects of the sintering atmosphere on the stoichiometry deviation of ceria, densification, microstructure evolution, and electrical conductivity were analyzed. Inert, oxidizing, and reducing atmospheres were utilized on this work. Deviations on ceria stoichiometry were verified on the bulk materials. The deviation verified was dependent of the specific surface area and sintering atmosphere. Higher reduction potential atmospheres increase Ce{sup 3+} bulk concentration after sintering. Accelerated grain growth and lower electrical conductivities were verified when reduction reactions are significantly present on sintering. (author)

  10. Preparing Magnetocaloric LaFeSi Uniform Microstructures by Spark Plasma Sintering

    DEFF Research Database (Denmark)

    Vicente, N.; Ocanã, J.; Neves Bez, Henrique

    2014-01-01

    Spark Plasma Sintering (SPS) of LaFeSi alloy powders was conducted to prepare magnetocaloric La-Fe-Si-based uniform microstructures. Two electrically insulating discs made of alumina were interposed between the punches and powder sample inhibiting the flow of electric current across the powder....... This approaching aiming at improving the sample temperature distribution by deviating the electric current throughout the graphite die, since the electric current induces overheating by in situ Joule effect on powder. The LaFeSi powder with particles under 150 µm was obtained by mechanical milling of particles...

  11. Differences in Aluminium Accumulation and Resistance between Genotypes of the Genus Fagopyrum

    Directory of Open Access Journals (Sweden)

    Benjamin Klug

    2015-08-01

    Full Text Available Aluminium (Al toxicity is a major factor reducing crop productivity worldwide. There is a broad variation in intra- and inter-specific Al resistance. Whereas the Al resistance mechanisms have generally been well explored in Al-excluding plant species, Al resistance through Al accumulation and Al tolerance is not yet well understood. Therefore, a set of 94 genotypes from three Fagopyrum species with special emphasis on F. esculentum Moench were screened, with the objective of identifying genotypes with greatly differing Al accumulation capacity. The genotypes were grown in Al-enriched peat-based substrate for 21 days. Based on the Al concentration of the xylem sap, which varied by a factor of five, only quantitative but not qualitative genotypic differences in Al accumulation could be identified. Aluminium and citrate and Al and Fe concentrations in the xylem sap were positively correlated suggesting that Fe and Al are loaded into and transported in the xylem through related mechanisms. In a nutrient solution experiment using six selected F. esculentum genotypes differing in Al and citrate concentrations in the xylem sap the significant correlation between Al and iron transport in the xylem could be confirmed. Inhibition of root elongation by Al was highly significantly correlated with root oxalate-exudation and leaf Al accumulation. This suggests that Al-activated oxalate exudation and rapid transport of Al to the shoot are prerequisites for the protection of the root apoplast from Al injury and thus overall Al resistance and Al accumulation in buckwheat.

  12. Plant fluid proteomics: Delving into the xylem sap, phloem sap and apoplastic fluid proteomes

    Science.gov (United States)

    The phloem sap, xylem sap and apoplastic fluid play key roles in long and short distance transport of signals and nutrients, and act as a barrier against local and systemic pathogen infection. Among other components, these plant fluids contain proteins which are likely to be important players in the...

  13. Experimental observations of dry powder inhaler dose fluidisation.

    Science.gov (United States)

    Tuley, Rob; Shrimpton, John; Jones, Matthew D; Price, Rob; Palmer, Mark; Prime, Dave

    2008-06-24

    Dry powder inhalers (DPIs) are widely used to deliver respiratory medication as a fine powder. This study investigates the physical mechanism of DPI operation, assessing the effects of geometry, inhalation and powder type on dose fluidisation. Patient inhalation through an idealised DPI was simulated as a linearly increasing pressure drop across three powder dose reservoir geometries permitting an analysis of shear and normal forces on dose evacuation. Pressure drop gradients of 3.3, 10 and 30 kPa s(-1)were applied to four powder types (glass, aluminium, and lactose 6 and 16% fines) and high speed video of each powder dose fluidisation was recorded and quantitatively analysed. Two distinct mechanisms are identified, labelled 'fracture' and 'erosion'. 'Fracture' mode occurs when the initial evacuation occurs in several large agglomerates whilst 'erosion' mode occurs gradually, with successive layers being evacuated by the high speed gas flow at the bed/gas interface. The mechanism depends on the powder type, and is independent of the reservoir geometries or pressure drop gradients tested. Both lactose powders exhibit fracture characteristics, while aluminium and glass powders fluidise as an erosion. Further analysis of the four powder types by an annular shear cell showed that the fluidisation mechanism cannot be predicted using bulk powder properties.

  14. Aluminium, antiperspirants and breast cancer.

    Science.gov (United States)

    Darbre, P D

    2005-09-01

    Aluminium salts are used as the active antiperspirant agent in underarm cosmetics, but the effects of widespread, long term and increasing use remain unknown, especially in relation to the breast, which is a local area of application. Clinical studies showing a disproportionately high incidence of breast cancer in the upper outer quadrant of the breast together with reports of genomic instability in outer quadrants of the breast provide supporting evidence for a role for locally applied cosmetic chemicals in the development of breast cancer. Aluminium is known to have a genotoxic profile, capable of causing both DNA alterations and epigenetic effects, and this would be consistent with a potential role in breast cancer if such effects occurred in breast cells. Oestrogen is a well established influence in breast cancer and its action, dependent on intracellular receptors which function as ligand-activated zinc finger transcription factors, suggests one possible point of interference from aluminium. Results reported here demonstrate that aluminium in the form of aluminium chloride or aluminium chlorhydrate can interfere with the function of oestrogen receptors of MCF7 human breast cancer cells both in terms of ligand binding and in terms of oestrogen-regulated reporter gene expression. This adds aluminium to the increasing list of metals capable of interfering with oestrogen action and termed metalloestrogens. Further studies are now needed to identify the molecular basis of this action, the longer term effects of aluminium exposure and whether aluminium can cause aberrations to other signalling pathways in breast cells. Given the wide exposure of the human population to antiperspirants, it will be important to establish dermal absorption in the local area of the breast and whether long term low level absorption could play a role in the increasing incidence of breast cancer.

  15. Roll bonding of strained aluminium

    DEFF Research Database (Denmark)

    Staun, Jakob M.

    2003-01-01

    This report investigates roll bonding of pre-strained (å ~ 4) aluminium sheets to produce high strain material from high purity aluminium (99.996%) and commercial pure aluminium (99.6%). The degree of bonding is investigated by optical microscopy and ultrasonic scanning. Under the right...... circumstances both materials show good bonding, but the high purity material is excluded because of recrystallisation and the resulting loss of mechanical properties. The effect of cross stacking and roll bonding pre-strained sheets of the commercial purity material is investigated and some dependence...

  16. Laser-driven synthesis of SiC ceramic powders

    Energy Technology Data Exchange (ETDEWEB)

    Curcio, F.; Ghiglione, G.; Musci, M.; Nannetti, C.

    1989-01-01

    Ultrafine silicon carbide ceramic powders were produced by irradiating silane and acethylene mixtures with a CW carbon dioxide laser. The process and powder characteristics were studied against the most important experimental parameters. Sintering tests were done in order to evaluate the performance of the laser produced powders: densifications up to 99% of the theoretical value were achieved and metallographic analyses evidenced the superior quality of the best obtained specimens.

  17. The non-destructive prediction of the aluminium content in pressed skulls of aluminium dross

    National Research Council Canada - National Science Library

    Varužan Kevorkijan; Srečo Davor Škapin; Uroš Kovačec

    2012-01-01

    During production of primary and secondary aluminium, various amounts of aluminium dross, a mixture consisting of molten aluminium metal and different oxide compounds, is skimmed per tonne of molten metal...

  18. Nano pores evolution in hydroxyapatite microsphere during spark plasma sintering

    Directory of Open Access Journals (Sweden)

    Lin C.

    2011-01-01

    Full Text Available Micron-spherical granules of hydroxyapatite (HAp nanoparticles were prepared by powder granulation methods. Through subsequent sintering, porous HAp microspheres with tailored pore and grain framework structures were obtained. Detailed microstructure investigation by SEM and TEM revealed the correlation of the pore structure and the necking strength with the sintering profiles that determine the coalescence features of the nanoparticles. The partially sintered porous HAp microspheres containing more than 50% porosity consisting of pores and grains both in nano-scale are active in inducing the precipitation of HAp in simulated body fluid. The nano-porous HAp microspheres with an extensive surface and interconnecting pores thus demonstrate the potential of stimulating the formation of collagen and bone and the integration with the newly formed bones during physiological bone remodeling.

  19. Selective Laser Sintering of Nano Al₂O₃ Infused Polyamide.

    Science.gov (United States)

    Warnakula, Anthony; Singamneni, Sarat

    2017-07-27

    Nano Al₂O₃ polyamide composites are evaluated for processing by selective laser sintering. A thermal characterization of the polymer composite powders allowed us to establish the possible initial settings. Initial experiments are conducted to identify the most suitable combinations of process parameters. Based on the results of the initial trials, more promising ranges of different process parameters could be identified. The post sintering characterization showed evidence of sufficient inter-particle sintering and intra-layer coalescence. While the inter-particle coalescence gradually improved, the porosity levels slightly decreased with increasing laser power. The nano-filler particles tend to agglomerate around the beads along the solid tracks, possibly due to Van der Walls forces. The tensile stress results showed an almost linear increase with increasing nano-filler content.

  20. The toxicity of aluminium in humans.

    Science.gov (United States)

    Exley, C

    2016-06-01

    We are living in the 'aluminium age'. Human exposure to aluminium is inevitable and, perhaps, inestimable. Aluminium's free metal cation, Alaq(3+), is highly biologically reactive and biologically available aluminium is non-essential and essentially toxic. Biologically reactive aluminium is present throughout the human body and while, rarely, it can be acutely toxic, much less is understood about chronic aluminium intoxication. Herein the question is asked as to how to diagnose aluminium toxicity in an individual. While there are as yet, no unequivocal answers to this problem, there are procedures to follow to ascertain the nature of human exposure to aluminium. It is also important to recognise critical factors in exposure regimes and specifically that not all forms of aluminium are toxicologically equivalent and not all routes of exposure are equivalent in their delivery of aluminium to target sites. To ascertain if Alzheimer's disease is a symptom of chronic aluminium intoxication over decades or breast cancer is aggravated by the topical application of an aluminium salt or if autism could result from an immune cascade initiated by an aluminium adjuvant requires that each of these is considered independently and in the light of the most up to date scientific evidence. The aluminium age has taught us that there are no inevitabilities where chronic aluminium toxicity is concerned though there are clear possibilities and these require proving or discounting but not simply ignored. Copyright © 2016 Elsevier Masson SAS. All rights reserved.

  1. Determinants of the quality of sintered steel for the automotive industry

    Directory of Open Access Journals (Sweden)

    Barbara Lisiecka

    2016-03-01

    Full Text Available The increasing demand on components obtained using powder metallurgy is driven by economic changes that have turned product quality into the most basic criterion which affects the interest in a component and its successful use. The improvement in quality should be expected in the beginning of the planning of the technological process and selection of adequate raw materials. High requirements concerning product quality management and production improvement stimulates the development of the current automotive industry where sintered steels represent the highest percentage of products. The multiphase sinters investigated in the study were prepared from two types of water–atomized steel powders: 316L and 409L. Optical microscopy, X–ray phase analysis and examinations of microhardness were performed in order to determine the microstructure and basic properties of sintered steels. The main assumption for this study was to analyse the microstructure and mechanical properties of sintered steels used for manufacturing of various car parts.

  2. (BOREAS) BOREAS TE-7 Sap Flow Data

    Science.gov (United States)

    Hall, Forrest G. (Editor); Papagno, Andrea (Editor); Hogg, E. H.; Hurdle, P. A.

    2000-01-01

    The BOREAS TE-7 team collected data sets in support of its efforts to characterize and interpret information on the sap flow of boreal vegetation. The heat pulse method was used to monitor sap flow and to estimate rates of transpiration from aspen, black spruce, and mixed wood forests at the SSAOA, MIX, SSA-OBS. and Batoche sites in Saskatchewan, Canada. Measurements were made at the various sites from May to October 1994, May to October 1995, and April to October 1996. A scaling procedure was used to estimate canopy transpiration rates from the sap flow measurements. The data were stored in tabular ASCII files. Analyses to date show a tendency for sap flow in aspen to remain remarkably constant over a wide range of environmental conditions VPD from 1.0 to 4.8 kPa and solar radiation less than 400 W/sq m). For forests with high aerodynamic conductance, the results would indicate an inverse relationship between stomatal conductance and VPD, for VPD greater than 1 kPa. A possible interpretation is that stomata are operating to maintain leaf water potentials above a critical minimum value, which in turn places a maximum value on the rate of sap flow that can be sustained by the tree. The data files are available on a CD-ROM (see document number 20010000884), or from the Oak Ridge National Laboratory (ORNL) Distrobuted Activity Archive Center (DAAC).

  3. Liquid Phase Sintering

    Science.gov (United States)

    2004-01-01

    Industry spends billions of dollars each year on machine tools to manufacture products out of metal. This includes tools for cutting every kind of metal part from engine blocks to Shuttle main engine components. Cutting tool tips often break because of weak spots or defects in their composition. Based on a new concept called defect trapping, space offers a novel environment to study defect formation in molten metal materials as they solidify. After the return of these materials from space, researchers can evaluate the source of the defect and seek ways to eliminate them in products prepared on Earth. A widely used process for cutting tip manufacturing is liquid phase sintering. Compared to Earth-sintered samples which slump due to buoyancy induced by gravity, space samples are uniformly shaped and defects remain where they are formed. By studying metals sintered in space the US tool industry can potentially enhance its worldwide competitiveness. The Consortium for Materials Development in Space along with Wyle Labs, Teledyne Advanced Materials, and McDornell Douglas have conducted experiments in space.

  4. Permeability model of sintered porous media: analysis and experiments

    Science.gov (United States)

    Flórez Mera, Juan Pablo; Chiamulera, Maria E.; Mantelli, Marcia B. H.

    2017-11-01

    In this paper, the permeability of porous media fabricated from copper powder sintering process was modeled and measured, aiming the use of the porosity as input parameter for the prediction of the permeability of sintering porous media. An expression relating the powder particle mean diameter with the permeability was obtained, based on an elementary porous media cell, which is physically represented by a duct formed by the arrangement of spherical particles forming a simple or orthorhombic packing. A circular duct with variable section was used to model the fluid flow within the porous media, where the concept of the hydraulic diameter was applied. Thus, the porous is modeled as a converging-diverging duct. The electrical circuit analogy was employed to determine two hydraulic resistances of the cell: based on the Navier-Stokes equation and on the Darcýs law. The hydraulic resistances are compared between themselves and an expression to determine the permeability as function of average particle diameter is obtained. The atomized copper powder was sifted to reduce the size dispersion of the particles. The porosities and permeabilities of sintered media fabricated from powders with particle mean diameters ranging from 20 to 200 microns were measured, by means of the image analysis method and using an experimental apparatus. The permeability data of a porous media, made of copper powder and saturated with distilled water, was used to compare with the permeability model. Permeability literature models, which considers that powder particles have the same diameter and include porosity data as input parameter, were compared with the present model and experimental data. This comparison showed to be quite good.

  5. Permeability model of sintered porous media: analysis and experiments

    Science.gov (United States)

    Flórez Mera, Juan Pablo; Chiamulera, Maria E.; Mantelli, Marcia B. H.

    2017-04-01

    In this paper, the permeability of porous media fabricated from copper powder sintering process was modeled and measured, aiming the use of the porosity as input parameter for the prediction of the permeability of sintering porous media. An expression relating the powder particle mean diameter with the permeability was obtained, based on an elementary porous media cell, which is physically represented by a duct formed by the arrangement of spherical particles forming a simple or orthorhombic packing. A circular duct with variable section was used to model the fluid flow within the porous media, where the concept of the hydraulic diameter was applied. Thus, the porous is modeled as a converging-diverging duct. The electrical circuit analogy was employed to determine two hydraulic resistances of the cell: based on the Navier-Stokes equation and on the Darcýs law. The hydraulic resistances are compared between themselves and an expression to determine the permeability as function of average particle diameter is obtained. The atomized copper powder was sifted to reduce the size dispersion of the particles. The porosities and permeabilities of sintered media fabricated from powders with particle mean diameters ranging from 20 to 200 microns were measured, by means of the image analysis method and using an experimental apparatus. The permeability data of a porous media, made of copper powder and saturated with distilled water, was used to compare with the permeability model. Permeability literature models, which considers that powder particles have the same diameter and include porosity data as input parameter, were compared with the present model and experimental data. This comparison showed to be quite good.

  6. Temperature-dependent thermal properties of spark plasma sintered alumina

    Directory of Open Access Journals (Sweden)

    Saheb Nouari

    2017-01-01

    Full Text Available In this work, we report temperature-dependent thermal properties of alumina powder and bulk alumina consolidated by spark plasma sintering method. The properties were measured between room temperature and 250ºC using a thermal constants analyzer. Alumina powder had very low thermal properties due to the presence of large pores and absence of bonding between its particles. Fully dense alumina with a relative density of 99.6 % was obtained at a sintering temperature of 1400°C and a holding time of 10 min. Thermal properties were found to mainly dependent on density. Thermal conductivity, thermal diffusivity, and specific heat of the fully dense alumina were 34.44 W/mK, 7.62 mm2s-1, and 1.22 J/gK, respectively, at room temperature. Thermal conductivity and thermal diffusivity decreased while specific heat increased with the increase in temperature from room temperature to 250ºC.

  7. Modeling of selective laser sintering/selective laser melting

    Science.gov (United States)

    West, Connor; Wang, Xuan

    2017-02-01

    Selective laser sintering and selective laser melting are powder based additive manufacturing (AM) process that can rapidly manufacture parts with comparable mechanical properties to conventional manufacturing methods directly from digital files. However, the processing recipe development and design optimization of AM parts are often based on trial and error which erodes the benefit of AM. Modeling is a powerful tool to enable faster development cycle by significantly reducing the experimental efforts. In this paper we discussed the current status of selective laser sintering/melting modeling, in which the laser and powder interaction was studied to understand and predict the process and the properties of fabricated parts. A review of the current approach as well as future directions are presented.

  8. Technical characterization of sintered glass-ceramics derived from glass fibers recovered by pyrolysis

    OpenAIRE

    Martín, María Isabel; López Gómez, Félix Antonio; Alguacil,Francisco José; Romero, Maximina

    2015-01-01

    Sintered wollastonite-plagioclase glass-ceramics were prepared through crystallization of a parent glass generated by vitrification of pyrolysis residual glass fibers that had been pyrolytically recovered from waste composite materials. A vitrifiable mixture consisting of 95 wt.% glass fiber and 5 wt.% Na2O was melted at 1450ºC to obtain a glass frit. The glass-ceramic materials were produced by a sinter-crystallization process from the powdered glass frit. The effect of firing temperature on...

  9. Structural Investigations of TiC–Cu Nanocomposites Prepared by Ball Milling and Spark Plasma Sintering

    Directory of Open Access Journals (Sweden)

    Nguyen Thi Hoang ,Oanh

    2017-04-01

    Full Text Available In this work, TiC–Cu composites containing 20 and 30 vol % of nano-sized titanium carbide (TiC particles were prepared by powder metallurgy using copper powders with micrometer-sized and nanometer-sized particles. Mixtures of TiC and Cu powders were ball milled for 10 h and spark plasma sintered at 800–900 °C under an applied pressure of 50 MPa. The relative density of the sintered composites was 95.0%–96.5%. The composites fractured in a ductile mode. The crystallite size of the copper matrix in the composites prepared using the nanometer-sized copper powder was smaller than that in composites prepared using the micrometer-sized copper powder, which was confirmed by transmission electron microscopy (TEM. The hardness of the composites increased as the sintering temperature was increased from 800 to 900 °C. When the TiC content increased from 20 to 30 vol %, the hardness of the composites obtained from the micrometer-sized copper powder and sintered at 900 °C increased from 284 to 315 HV, while in composites obtained from the nanometer-sized copper, the hardness decreased from 347 to 337 HV.

  10. Two steps sintering alumina doped with niobia; Sinterizacao em duas etapas de alumina aditivada com niobia

    Energy Technology Data Exchange (ETDEWEB)

    Gomes, L.B.; Hatzfeld, J.; Heck, M.; Pokorny, A.; Bergmann, C.P., E-mail: lucas.gomes@ufrgs.br [Universidade Federal do Rio Grande do Sul (LACER/UFRGS) Porto Alegre, RS (Brazil). Laboratorio de Materiais Ceramicos

    2014-07-01

    In this work, high surface area commercial alumina was doped with niobia and sintered in two steps in order to obtain dense materials with lower processing temperatures. The powders were milled and uniaxially pressed (200 MPa). The first step of sintering took place at 1100°C for 3, 6, 9 and 12 hours, followed by the second step at 1350°C for 3 hours. The relative density, porosity and water absorption of the samples were determined by the Archimedes method. The crystalline phases were analyzed by X-ray Diffraction (XRD) and the morphology of the samples after sintering, evaluated by Scanning Electron Microscopy (SEM). The results indicate that the use of niobia combined with the two steps sintering promotes an increase in the density of the material, even at lower sintering temperatures. (author)

  11. Characterization of Green-Emitting Translucent Zinc Oxide Ceramics Prepared Via Spark Plasma Sintering

    Energy Technology Data Exchange (ETDEWEB)

    Hong, Mei [University of California; DeVito, David M [ORNL; Howe, Jane Y [ORNL; Yang, Xiaocheng [West Virginia University; Giles, Nancy C. [Air Force Institute of Technology; Neal, John S [ORNL; Munir, Zuhair [University of California

    2011-01-01

    Translucent, green-emitting zinc oxide (ZnO) bodies, 19 mm in diameter and 0.72 mm in thickness, have been prepared via spark plasma sintering method. The consolidation of ZnO powders was investigated over the temperature range of 550-1050 C and the pressure range of 55-530 MPa. Samples sintered at temperatures >850 C and pressures of {approx}120 MPa were translucent and had densities of {approx}100%. Samples sintered at 950 C and 130 MPa showed a higher maximum transmittance than the samples sintered at higher or lower temperatures or pressures, with an excellent in-line transmission of 70% in the IR region around 2330 nm. The dense ZnO ceramics exhibited a strong green emission and a weak ultraviolet emission, and the relative intensity of the green emission increased with increasing sintering temperature.

  12. Surface-selective laser sintering of thermolabile polymer particles using water as heating sensitizer

    Science.gov (United States)

    Antonov, E. N.; Krotova, L. I.; Minaev, N. V.; Minaeva, S. A.; Mironov, A. V.; Popov, V. K.; Bagratashvili, V. N.

    2015-11-01

    We report the implementation of a novel scheme for surface-selective laser sintering (SSLS) of polymer particles, based on using water as a sensitizer of laser heating and sintering of particles as well as laser radiation at a wavelength of 1.94 μm, corresponding to the strong absorption band of water. A method of sintering powders of poly(lactide-co-glycolide), a hydrophobic bioresorbable polymer, after modifying its surface with an aqueous solution of hyaluronic acid is developed. The sintering thresholds for wetted polymer are by 3 - 4 times lower than those for sintering in air. The presence of water restricts the temperature of the heated polymer, preventing its thermal destruction. Polymer matrices with a developed porous structure are obtained. The proposed SSLS method can be applied to produce bioresorbable polymer matrices for tissue engineering.

  13. Surface-selective laser sintering of thermolabile polymer particles using water as heating sensitizer

    Energy Technology Data Exchange (ETDEWEB)

    Antonov, E N; Krotova, L I; Minaev, N V; Minaeva, S A; Mironov, A V; Popov, V K [Institute on Laser and Information Technologies of the Russian Academy of Sciencies, Troitsk, Moscow (Russian Federation); Bagratashvili, V N [Department of Chemistry, M.V. Lomonosov Moscow State University, Moscow (Russian Federation)

    2015-11-30

    We report the implementation of a novel scheme for surface-selective laser sintering (SSLS) of polymer particles, based on using water as a sensitizer of laser heating and sintering of particles as well as laser radiation at a wavelength of 1.94 μm, corresponding to the strong absorption band of water. A method of sintering powders of poly(lactide-co-glycolide), a hydrophobic bioresorbable polymer, after modifying its surface with an aqueous solution of hyaluronic acid is developed. The sintering thresholds for wetted polymer are by 3 – 4 times lower than those for sintering in air. The presence of water restricts the temperature of the heated polymer, preventing its thermal destruction. Polymer matrices with a developed porous structure are obtained. The proposed SSLS method can be applied to produce bioresorbable polymer matrices for tissue engineering. (interaction of laser radiation with matter. laser plasma)

  14. Nickel and Copper-Free Sintered Structural Steels Containing Mn, Cr, Si, and Mo Developed for High Performance Applications

    Directory of Open Access Journals (Sweden)

    Cias A.

    2017-03-01

    Full Text Available In an attempt to study the sinterability of potential high-strength nickel-free sintered structural steels containing Mn, Cr, Si and Mo compacts were prepared based on sponge and water atomised iron powders and on Astaloy prealloyed powders. To these were admixed ferromanganese, ferroslicon, and graphite. The samples were sintered at temperatures 1120 and 1250°C in laboratory tube furnaces in hydrogen, hydrogen-nitrogen atmospheres with dew points better than -60°C or in nitrogen in a semiclosed container in a local microatmosphere. After sintering the samples were slowly cooled or sinterhardened. Generally resultant microstructures were inhomogeneous, consisted of pearlite/ bainite/martensite, but were characterised by an absence of oxide networks. Sintering studies performed over a range of compositions have shown that superior strength, ranging beyond 900 MPa, along with reasonable tensile elongation, can be achieved with these new steels.

  15. Second report on sintering diagrams

    Energy Technology Data Exchange (ETDEWEB)

    Swinkels, F.B.; Ashby, M.F.

    1980-04-01

    Sintering-mechanism diagrams are diagrams with axes of neck-size or density, and temperature, which identify the fields of dominance of each of the several mechanisms which contribute to sintering, and show the rate or extent of sintering that all the mechanisms, acting together, produce. The present paper incorporates certain new ideas about sintering into the diagrams: the coupling of boundary diffusion and surface diffusion; new criteria for the stages of sintering; and an approximate treatment of particle rearrangement. Diagrams showing how both the neck size and the density of compacts of wires and of spheres change with time and temperature are developed. Their use is illustrated by an analysis of a large body of sintering data for both wires and spheres of Ag, Cu, Ni, Fe, W, NaCl and Stainless Steel.

  16. A study of Pr-Fe-B magnets produced by a low-cost powder method and the hydrogen decrepitation process

    Directory of Open Access Journals (Sweden)

    Edson Pereira Soares

    2005-06-01

    Full Text Available Sintered Pr-based magnets were produced using a new laboratory technique for powder handling. Unlike the conventional procedure for preparing sintered permanent magnets in the laboratory, the powder technique used in this investigation does not require a glove box. The effects of processing parameters on the magnetic properties of Pr-based sintered magnets prepared using the hydrogen decrepitation process have been studied. Specifically, the effects of sintering temperature and milling time for processing Pr16Fe76B8 magnets have been investigated. Pr16Fe76B8 magnets with the best magnetic properties were sintered between 1015 °C to 1075 °C.

  17. The Structure of FeAl Sinters Fabricated Using Cyclic Loading

    Directory of Open Access Journals (Sweden)

    Tomasz Durejko

    2015-02-01

    Full Text Available A two stage process including a sintering under a cyclic loading is proposed as an alternative fabrication method of dense FeAl intermetallics from elemental powder mixtures. The first stage (pre-sintering is conducted at two temperature values (620 °C and 670 °C, respectively under a static and a cyclic loading with a frequency of 20, 40 and 60 Hz. The second one includes a pressureless sintering at temperature of 1250 °C, under a protective argon atmosphere. A suitable selection of pre-sintering parameters (temperature, type and frequency of pressing allows approximately five times grain size reduction of FeAl phase in comparison to particle size of raw Fe and Al powder material (40–60 µm, as well as induces an effective fragmentation of oxide layers. For the sinters obtained using 60 Hz loading frequency an oxide particle size of 4.0 or 4.5 µm (smaller for sintering with liquid phase is observed. Material obtained after the full heat treatment are characterized by a fine-grained structure of chemically homogeneous FeAl phase with uniformly distributed Al2O3 spherical particles along grain boundaries. Moreover, it was found that temperature and frequency of loading during the presintering process also affect a consolidation level of the Fe-Al powder mixture, which increases with rising both temperature and frequency.

  18. Experimental Equipment for Powder Processing

    Science.gov (United States)

    2009-08-20

    Al2O3/ZrO2 FGM samples. 3.3.4 CTEs measurement [29, 30] By in situ reaction of WO3 to ZrO2, we fabricated various ZrW2O8 /ZrO2 composites, as listed in...Table 6. Table 6 The WO3/ZrO2 mass ratios of various green samples and the corresponding resultant ZrW2O8 /ZrO2 volume ratios in the sintered...samples. # WO3/ZrO2 mass ratio in reactant powder ZrW2O8 /ZrO2 volume ratios in the sintered sample Final relative density 1 0.159:1 20:80 77% 2

  19. Anisotropy in shrinkage during sintering

    Directory of Open Access Journals (Sweden)

    Zavaliangos A.

    2006-01-01

    Full Text Available While significant progress in modeling of sintering has been accomplished since the original paper by Frenkel "Viscous flow of crystalline bodies under action of surface tension", there are still several issues that remain open. One of them is anisotropy during sintering. In this paper we present some recent developments that improve our understanding of sintering anisotropy based on simulations of a two- dimensional array of particles. A number of possible sources of anisotropy are examined and evaluated. .

  20. Microwave sintering of sol-gel composite films using a domestic microwave oven

    Science.gov (United States)

    Kobayashi, Makiko; Matsumoto, Makoto

    2016-07-01

    Feasibility study of sol-gel composite microwave sintering using a domestic microwave oven was carried out. Two kinds of lead zirconate titanate (PZT) powders were mixed with PZT sol-gel solution and the mixture was sprayed onto 3-mm-thick titanium substrate. The films were sintered by 700 W domestic oven for 10 min. Ultrasonic measurement was carried out in pulse-echo mode and clear multiple echoes were confirmed. It would be suitable method to fabricate high frequency broadband focused ultrasonic transducers. Further research is required to improve sintering degree.

  1. Evidence of second order transition induced by the porosity in the thermal conductivity of sintered metals

    Directory of Open Access Journals (Sweden)

    Aïmen E. Gheribi

    2014-07-01

    Full Text Available In this paper, using both experimental data and theoretical modelling, we investigate the degradation of the thermal conductivity of sintered metals due simultaneously to the grain boundary thermal resistance and the porosity. We show that the porosity dependence of the thermal conductivity of sintered material from spherical particle powder, exhibits a critical behaviour associated with a second order phase transition. An analytical model with a single parameter is proposed to describe the critical behaviour of the thermal conductivity of sintered metals versus porosity.

  2. Study of hydroxyapatite behaviour during sintering of 316L steel

    Directory of Open Access Journals (Sweden)

    A. Szewczyk-Nykiel

    2010-07-01

    Full Text Available 316L stainless steel – hydroxyapatite composite biomaterials with different hydroxyapatite weight fraction in the composite wereinvestigated. Hydroxyapatite (HAp – Ca10(PO46(OH2 is well known biomaterial. HAp reveals excellent chemical and biological affinitywith bony tissues. On the other hand hydroxyapatite shows low mechanical properties. The combination of very good biocompatibility of hydroxyapatite and high mechanical properties of stainless steel seems to be a good solution. In presented research natural originhydroxyapatite and 316L austenitic stainless steel were used. In this work, metal-ceramics composites were fabricated by the powdermetallurgy technology (involving pressing and sintering process. Sintering was carried out at 1250oC in hydrogen atmosphere. Thedensity, porosity and hardness were investigated. Metallographic microscope and SEM were carried out in order to investigate themicrostructure. The horizontal NETZSCH DIL 402E dilatometer was used to evaluate the dimensional changes and phenomena occurringduring sintering. The research displayed that physical properties of sintered 316L-HAp composites decrease with increase ofhydroxyapatite content. Microstructure of investigated composites consists of austenitic and probably inclusions of hydroxyapatite andheterogeneous eutectic occurring on the grain boundaries. It was shown that amount of hydroxyapatite in the powder mixtures influencethe dimensional changes occurring during sintering.

  3. Effects of flux concentrations and sintering temperature on dental porcelain

    Science.gov (United States)

    Ghose, Polash; Gafur, Md. Abdul; Das, Sujan Kumar; Ranjan Chakraborty, Shyamal; Mohsin, Md.; Deb, Arun Kumar; Rakibul Qadir, Md.

    2014-02-01

    In this study, samples of dental porcelain bodies have been made by using the materials collected from selected deposits employing different mixing proportions of clay, quartz and feldspar. Dental porcelain ceramics have been successfully fabricated by using the sintering technique together with some Na2CO3 additive. The dental porcelain powder has been pressed into pellets at first and subsequently sintered at 700, 800, 900, 1000 and 1100 °C for 2 h. The physical and mechanical properties of the prepared samples have been investigated. The sintering behavior of the fired samples has been evaluated by bulk density, linear shrinkage, water absorption and apparent porosity measurements. This study includes the evaluation of the Vickers's microhardness by microhardness tester. Phase analysis and microstructural study have been performed by XRD and optical microscope respectively. Optical properties have been investigated using UV-visible spectroscopy. Influence of firing conditions on leucite formation, densification and microstructural development of the sintered samples has been investigated. It has been found that the choice of sintering temperature is one of the key factors in controlling leucite crystallization in dental porcelain ceramics. It has also been found that the flux concentration of material and the effect of temperature on preparation of dental porcelain contribute to the firing shrinkage and hardness, which has been found to increase with the increase of treatment temperature.

  4. Fabrication mechanism of FeSe superconductors with high-energy ball milling aided sintering process

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Shengnan, E-mail: snzhang@c-nin.com [Northwest Institute for Non-Ferrous Metal Research, 710016, Xi' an (China); Liu, Jixing [Northwest Institute for Non-Ferrous Metal Research, 710016, Xi' an (China); School of Materials and Metallurgical, Northeast University, Shenyang, 110016 (China); Feng, Jianqing; Wang, Yao; Ma, Xiaobo; Li, Chengshan; Zhang, Pingxiang [Northwest Institute for Non-Ferrous Metal Research, 710016, Xi' an (China)

    2015-08-01

    FeSe Superconducting bulks with high content of superconducting PbO-type β-FeSe phase were prepared with high-energy ball milling (HEBM) aided sintering process. During this process, precursor powders with certain Fe/Se ratio were ball milled first then sintered. The influences of HEBM process as well as initial Fe/Se ratio on the phase evolution process were systematically discussed. With HEBM process and proper initial Fe/Se ratio, the formation of non-superconducting hexagonal δ-FeSe phase were effectively avoided. FeSe bulk with the critical temperature of 9.0 K was obtained through a simple one-step sintering process with lower sintering temperature. Meanwhile, the phase evolution mechanism of the HEBM precursor powders during sintering was deduced based on both the thermodynamic analysis and step-by-step sintering results. The key function of the HEBM process was to provide a high uniformity of chemical composition distribution, thus to successfully avoide the formation of intermediate product during sintering, including FeSe{sub 2} and Fe{sub 7}Se{sub 8}. Therefore, the fundamental principal for the synthesis of FeSe superconductors were concluded as: HEBM aided sintering process, with the sintering temperature of >635 °C and a slow cooling process. - Highlights: • A novel synthesis technique was developed for FeSe based superconductors. • FeSe bulks with high Tc and high β-FeSe phase content has been obtained. • Phase evolution process for the HEBM aided sintering process was proposed.

  5. BOREAS TE-11 Sap Flow Data

    Science.gov (United States)

    Hall, Forrest G. (Editor); Papagno, Andrea (Editor); Saugier, Bernard

    2000-01-01

    The BOREAS TE-11 team collected several data sets in support of its efforts to characterize and interpret information on the sap flow, gas exchange, and lichen photosynthesis of boreal vegetation and meteorological data of the area studied. This data set contains measurements of sap flow conducted at the SSA-OJP site in the growing seasons of 1993 and 1994. The data are stored in ASCII files. The data files are available on a CD-ROM (see document number 20010000884), or from the Oak Ridge National Laboratory (ORNL) Distributed Active Center (DAAC).

  6. Borax as flux on sintering of iron Ancor Steel 1000® under glow discharge

    Science.gov (United States)

    Ariza Suarez, H. G.; Sarmiento Santos, A.; Ortiz Otálora, C. A.

    2016-02-01

    This work studies the flux effect of borax (di sodium tetraborate decahydrate) on sintering of iron Ancor Steel 1000® in abnormal glow discharge. The incidence of the percentage by weight of borax and the sintering temperature in the process were observed. Samples of powder metallurgical iron were prepared with proportions of 0.50%, 2.0%, 4.0% and 6.0% by weight of borax using the procedures of powder metallurgy. The samples were sintered at 800 and 1100°C for 30min, by glow discharge at low pressure in a reducing atmosphere composed of 20% H2+80% Ar. The samples in compact green-state were analyzed by TGA-DSC to determine the fusion process and mass loss during sintering. The analysis of microhardness and density, shows that at a sintering temperature of 800°C the sample density decreases and the sample microhardness increases with respect to sintered samples without borax. Sintered samples were analysed by DRX showing the absence of precipitates.

  7. PRODUCTION OF PROTOTYPE PARTS USING DIRECT METAL LASER SINTERING TECHNOLOGY

    Directory of Open Access Journals (Sweden)

    Josef Sedlak

    2015-08-01

    Full Text Available Unconventional methods of modern materials preparation include additive technologies which involve the sintering of powders of different chemical composition, granularity, physical, chemical and other utility properties. The technology called Rapid Prototyping, which uses different technological principles of producing components, belongs to this type of material preparation. The Rapid Prototyping technology facilities use photopolymers, thermoplastics, specially treated paper or metal powders. The advantage is the direct production of metal parts from input data and the fact that there is no need for the production of special tools (moulds, press tools, etc.. Unused powder from sintering technologies is re-used for production 98% of the time, which means that the process is economical, as well as ecological.The present paper discusses the technology of Direct Metal Laser Sintering (DMLS, which falls into the group of additive technologies of Rapid Prototyping (RP. The major objective is a detailed description of DMLS, pointing out the benefits it offers and its application in practice. The practical part describes the production and provides an economic comparison of several prototype parts that were designed for testing in the automotive industry.

  8. Borax as a lubricant in powder metallurgy

    Directory of Open Access Journals (Sweden)

    Héctor Geovanny Ariza-Suarez

    2014-12-01

    were compacted at 700 MPa in a uniaxial press of 15 tons. DSC-TGA analysis of the mixture with borax was realized. The specimens were sintered in a plasma reactor at 1000 for 30 minutes, with a combined atmosphere of hydrogen and argon. Microhardness and density of the sintered samples was haracterized. XRD analysis was realized to detect possible compounds formation by interaction of borax. This paper shows that borax can be used as a lubricant in powder metallurgy.

  9. Eco-technological process of glass-ceramic production from galvanic sludge and aluminium slag

    Directory of Open Access Journals (Sweden)

    Stanisavljević M.

    2010-01-01

    Full Text Available Methods of purification of waste water which are most commonly used in the Republic of Serbia belong to the type of conventional systems for purification such as chemical oxidation and reduction, neutralization, sedimentation, coagulation, and flocculation. Consequently, these methods generate waste sludge which, unless adequately stabilized, represents hazardous matter. The aluminium slag generated by melting or diecasting aluminium and its alloys is also hazardous matter. In this sense, this paper establishes ecological risk of galvanic waste sludge and aluminium slag and then describes the process of stabilization of these waste materials by means of transformation into a glass-ceramic structure through sintering. The obtained product was analyzed with Fourier Transform Infrared Spectroscopy (FT-IR and X-ray diffraction (XRD. The object of the paper is the eco-technological process of producing glass-ceramics from galvanic sludge and aluminium slag. The aim of the paper is to incorporate toxic metals from galvanic sludge and aluminium slag into the glass-ceramic product, in the form of solid solutions.

  10. SAP ERP financial accounting and controlling configuration and use management

    CERN Document Server

    Okungbowa, Andrew

    2015-01-01

    SAP ERP modules are notoriously hard to configure and use effectively without a lot of practice and experience. But as SAP ERP Financial Accounting and Controlling: Configuration and Use Management shows, it doesn't have to be so difficult. The book takes a systematic approach that leads SAP Financial Accounting and Controlling (FICO) users step by step through configuring and using all the program's facets. This approach makes configuration complexities manageable. The book's author-SAP expert, trainer, and accountant Andrew Okun

  11. 21 CFR 133.186 - Sap sago cheese.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 2 2010-04-01 2010-04-01 false Sap sago cheese. 133.186 Section 133.186 Food and... Products § 133.186 Sap sago cheese. (a) Description. (1) Sap sago cheese is the food prepared by the... method described in § 133.5. Sap sago cheese is not less than 5 months old. (2) One or more of the dairy...

  12. Microstructural analysis of hardmetal using WC nanometric powders

    Energy Technology Data Exchange (ETDEWEB)

    Oliveira, H.C.P.; Borges, L.H.F.; Tardim, R.C.; Freitas, M.S.; Bobrovnitchii, G.S.; Filgueira, M., E-mail: hellen@uenf.br, E-mail: ilihott@uenf.br, E-mail: romulo.tardim@gmail.com, E-mail: mari.sf88@yahoo.com.br, E-mail: guerold@uenf.br, E-mail: marcello@uenf.br [Universidade Estadual do Norte Fluminense Darcy Ribeiro (PPGECM/CCT/UENF), Campos dos Goytacazes, RJ (Brazil). Centro de Ciencia e Tecnologia. Programa de Pos-Graduacao em Engenharia e Ciencia dos Materiais

    2009-07-01

    Nanometric powders of WC with 10 weight% Co were mixed in high-energy mill. Compaction was performed at 200MPa and processed by the technique of high pressure and high temperature (HPHT). Sintering conditions were P = 5GPa, T = 1300-1400-1500° C, t = 2-4 min. For comparative purposes, samples were conventionally sintered at T = 1400° C, t = 45 min, vacuum of 10{sup -2} mbar. (author)

  13. Sintering Behavior of Spark Plasma Sintered SiC with Si-SiC Composite Nanoparticles Prepared by Thermal DC Plasma Process.

    Science.gov (United States)

    Yu, Yeon-Tae; Naik, Gautam Kumar; Lim, Young-Bin; Yoon, Jeong-Mo

    2017-11-25

    The Si-coated SiC (Si-SiC) composite nanoparticle was prepared by non-transferred arc thermal plasma processing of solid-state synthesized SiC powder and was used as a sintering additive for SiC ceramic formation. Sintered SiC pellet was prepared by spark plasma sintering (SPS) process, and the effect of nano-sized Si-SiC composite particles on the sintering behavior of micron-sized SiC powder was investigated. The mixing ratio of Si-SiC composite nanoparticle to micron-sized SiC was optimized to 10 wt%. Vicker's hardness and relative density was increased with increasing sintering temperature and holding time. The relative density and Vicker's hardness was further increased by reaction bonding using additional activated carbon to the mixture of micron-sized SiC and nano-sized Si-SiC. The maximum relative density (97.1%) and Vicker's hardness (31.4 GPa) were recorded at 1800 °C sintering temperature for 1 min holding time, when 0.2 wt% additional activated carbon was added to the mixture of SiC/Si-SiC.

  14. Powder Metallurgy Fabrication of Molybdenum Accelerator Target Disks

    Energy Technology Data Exchange (ETDEWEB)

    Lowden, Richard Andrew [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Kiggans Jr., James O. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Nunn, Stephen D. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Parten, Randy J. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2015-07-01

    Powder metallurgy approaches for the fabrication of accelerator target disks are being examined to support the development of Mo-99 production by NorthStar Medical Technologies, LLC. An advantage of powder metallurgy is that very little material is wasted and, at present, dense, quality parts are routinely produced from molybdenum powder. The proposed targets, however, are thin wafers, 29 mm in diameter with a thickness of 0.5 mm, with very stringent dimensional tolerances. Although tooling can be machined to very high tolerance levels, the operations of powder feed, pressing and sintering involve complicated mechanisms, each of which affects green density and shrinkage, and therefore the dimensions and shape of the final product. Combinations of powder morphology, lubricants and pressing technique have been explored to produce target disks with minimal variations in thickness and little or no distortion. In addition, sintering conditions that produce densities for optimum target dissolvability are being determined.

  15. Safety consideration when handling metal powders

    CSIR Research Space (South Africa)

    Benson, JM

    2012-03-01

    Full Text Available . No compressed air hoses should be used � The dust extraction or venting system must be designed to convey powders at concentrations below their MEC. Eliminate all sources of ignition in powder-handling areas � No smoking or smoking materials, including..., and this gives some perspective on the immensity of the hazard. Aluminium dust particles produced during the diecasting process were collected by a dust extraction system for recycling and were stored in a trap outside the factory. A spark ignited an initial...

  16. 49 CFR 655.52 - Substance abuse professional (SAP).

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 7 2010-10-01 2010-10-01 false Substance abuse professional (SAP). 655.52 Section 655.52 Transportation Other Regulations Relating to Transportation (Continued) FEDERAL TRANSIT... OPERATIONS Drug and Alcohol Testing Procedures § 655.52 Substance abuse professional (SAP). The SAP must...

  17. Sapflow+: a four‐needle heat‐pulse sap flow sensor enabling nonempirical sap flux density and water content measurements

    National Research Council Canada - National Science Library

    Vandegehuchte, Maurits W; Steppe, Kathy

    2012-01-01

    .... Moreover, existing sap flow methods require destructive wood core measurements to determine sapwood water content, necessary to convert heat velocity to sap flux density, not only damaging the tree...

  18. Fe-Mn-Si master alloy steel by powder metallurgy processing

    Energy Technology Data Exchange (ETDEWEB)

    Zhang Zongyin; Sandstroem, Rolf

    2004-01-28

    Fe-Mn-Si master alloy powders were produced by three methods: milling, atomising, and a combination of atomisation and milling. The effects of sintering temperature, time and atmosphere on the properties of sintered steels with these Fe-Mn-Si master alloy powders were studied. The density of the compacts increases with sintering temperature and time. The ultimate tensile strength and hardness increases with sintering temperature and time mainly due to increasing amounts of bainite and martensite after cooling. Elongation is initially raised with sintering temperature and time probably due to improved bonding between powder particles. The compacts with the milled and atomised-milled master alloy showed about the same mechanical properties. On the other hand, the steel with the atomised powder gave lower strength and elongation in both hydrogen and argon-5% hydrogen. Small dimensional changes have been obtained in the steels with milled and atomised-milled Fe-Mn-Si master alloys sintered at 1200 deg. C. It was shown that transient liquid phase sintering accelerates the sintering process, which leads to improved mechanical properties.

  19. Self-triggering reaction kinetics between nitrates and aluminium powder

    Energy Technology Data Exchange (ETDEWEB)

    Demichela, Micaela [SAfeR-Centro Studi su Sicurezza Affidabilita e Rischi, Dipartimento di Scienza dei Materiali e Ingegneria Chimica, Politecnico di Torino, Corso Duca degli Abruzzi, 24, I 10129 Torino (Italy)], E-mail: micaela.demichela@polito.it

    2007-09-05

    During the night between the 19 and 20 September 2003, a loud explosion occurred at about 3 km from the town of Carignano that was clearly heard at a distance of some tens of kilometres. The explosion almost completely destroyed most of the laboratories of the Panzera Company that were used for the production of fireworks. The results of the research activities that were carried out using a differential scanning calorimeter (DSC) on the same raw materials that made up the pyrotechnical mixture that exploded are reported in this paper. This activity was carried out to identify the dynamics of the accident. It proved possible to verify how the event was produced because of a slow exothermic reaction which, after about 8 h, caused the self-triggering of 120 kg of finished product. The detonation can therefore be put down to a runaway reaction in the solid phase, whose primogenial causes can be attributed to a still craftsman type production system, not conformed to the rigorous controls and inspections as those required by a safety management system for major risk plants, as the Panzera Company was.

  20. How significant is nocturnal sap flow?

    Science.gov (United States)

    Forster, Michael A

    2014-07-01

    Nocturnal sap flow (Qn) has been found to occur across many taxa, seasons and biomes. There is no general understanding as to how much Qn occurs and whether it is a significant contribution to total daily sap flow (Q). A synthesis of the literature and unpublished data was made to determine how significant is Qn, as a proportion of Q (%Qn), across seasons, biomes, phylogenetic groups and different thermometric sap flow methods. A total of 98 species were analysed to find that %Qn, on average, was 12.03% with the highest average dataset of 69.00%. There was significantly less %Qn in winter than in other temperate seasons, and significantly less %Qn in the wet season than in the dry season. The equatorial and tropical biomes had significantly higher %Qn than the warm temperate and nemoral biomes. The heat ratio method (HRM) and the thermal dissipation (TDP) method had significantly higher %Qn than the heat balance method. Additional analysis between HRM and TDP found HRM to have significantly higher %Qn in winter, wet season and various biomes. In all but one out of 246 cases Qn occurred, demonstrating that Qn is significant and needs to be carefully considered in sap flow and related studies. © The Author 2014. Published by Oxford University Press. All rights reserved. For Permissions, please email: journals.permissions@oup.com.

  1. Surface Absorption Polarization Sensors (SAPS), Final Technical Report, Laser Probing of Immobilized SAPS Actuators Component

    Energy Technology Data Exchange (ETDEWEB)

    Joseph I. Cline

    2010-04-22

    A novel hypothesized detection scheme for the detection of chemical agents was proposed: SAPS ``Surface-Adsorbed Polarization Sensors''. In this technique a thin layer of molecular rotors is adsorbed to a surface. The rotors can be energized by light absorption, but are otherwise locked in position or alternatively rotate slowly. Using polarized light, the adsorbed rotors are turned as an ensemble. Chemical agent (analyte) binding that alters the rotary efficiency would be detected by sensitive polarized absorption techniques. The mechanism of the SAPS detection can be mechanical, chemical, or photochemical: only a change in rotary efficiency is required. To achieve the goal of SAPS detection, new spectroscopic technique, polarized Normal Incidence Cavity Ringdown Spectroscopy (polarized NICRDS), was developed. The technique employs very sensitive and general Cavity Ringdown absorption spectroscopy along with the ability to perform polarized absorption measurements. Polarized absorption offers the ability to measure the angular position of molecular chromophores. In the new experiments a thin layer of SAPS sensors (roughly corresponding to a monolayer coverage on a surface) immobilized in PMMA. The PMMA layer is less than 100~nm thick and is spin-coated onto a flat fused-silica substrate. The new technique was applied to study the photoisomerization-driven rotary motion of a family of SAPS actuators based on a family of substituted dibenzofulvene rotors based upon 9-(2,2,2- triphenylethylidene)fluorene. By varying the substitution to include moieties such as nitro, amino, and cyano the absorption spectrum and the quantum efficiency of photoisomerization can be varied. This SAPS effect was readily detected by polarized NICRDS. The amino substituted SAPS actuator binds H+ to form an ammonium species which was shown to have a much larger quantum efficiency for photoisomerization. A thin layer of immobilized amino actuators were then shown by polarized NICRDS

  2. Dispersion strengthening of aluminium-aluminium-oxide products

    DEFF Research Database (Denmark)

    Hansen, Niels

    1970-01-01

    The true stress-true strain curves at room temperature and at 400°C were determined for various types of aluminium-aluminium-oxide products containing from 0.2 to 4.7 weight per cent of aluminium oxide. The effect of particles on the initial flow stress and the flow stress for 0.2% offset at room...... temperature and at 400°C is in agreement with Orowan's theory. The increase in flow stress at room temperature for strain values below 3 per cent was related to the plastic strain by the equation σ-σoy=k1ε 1/2, where σoy is the initial flow stress and where k1 increases for increasing volume fraction...

  3. Nanophase intermetallic FeAl obtained by sintering after mechanical alloying

    Energy Technology Data Exchange (ETDEWEB)

    D' Angelo, L., E-mail: luisa.dangelo@gmail.co [Departamento de Mecanica, UNEXPO, Luis Caballero Mejias, Charallave (Venezuela, Bolivarian Republic of); D' Onofrio, L. [Facultad de Ciencias, Dpto. Fisica, Universidad Central de Venezuela, Caracas (Venezuela, Bolivarian Republic of); Gonzalez, G., E-mail: gemagonz@ivic.v [Laboratorio de Materiales, Centro Tecnologico, Instituto Venezolano de Investigaciones Cientificas, Apdo. 21827, Caracas 1020A (Venezuela, Bolivarian Republic of)

    2009-08-26

    The preparation of bulk nanophase materials from nanocrystalline powders has been carried out by the application of sintering at high pressure. Fe-50 at.%Al system has been prepared by mechanical alloying for different milling periods from 1 to 50 h, using vials and balls of stainless steel and a ball-to-powder weight ratio (BPR) of 8:1 in a SPEX 8000 mill. Sintering of the 5 and 50 h milled powders was performed under high uniaxial pressure at 700 deg. C. The characterization of powders from each interval of milling was performed by X-ray diffraction, Moessbauer spectroscopy, scanning and transmission electron microscopy. After 5 h of milling formation of a nanocrystalline alpha-Fe(Al) solid solution that remains stable up to 50 h occurs. The grain size decreases to 7 nm after 50 h of milling. The sintering of the milled powders resulted in a nanophase-ordered FeAl alloys with a grain size of 16 nm. Grain growth during sintering was very small due to the effect of the high pressure applied.

  4. Effect of sintering temperature on magnetization and Mössbauer parameters of cobalt ferrite nanoparticles

    Energy Technology Data Exchange (ETDEWEB)

    Chandra, Grish, E-mail: grishphysics@gmail.com [Department of Physics, DSB Campus Kumaun University, Nainital 263002, Uttarakhand (India); Srivastava, R.C. [Department of Physics, GB Pant University of Agriculture and Technology, Pantnagar, Uttarakhand (India); Reddy, V.R. [UGC-DAE CSR, Khandwa Road, DAVV Campus, Indore 452017, Madhya Pradesh (India); Agrawal, H.M. [Department of Physics, GB Pant University of Agriculture and Technology, Pantnagar, Uttarakhand (India)

    2017-04-01

    Nanoparticles of cobalt ferrite of different particle size were prepared using sol-gel method. Powder X-ray diffraction (XRD), transmission electron microscopy (TEM), vibrating sample magnetometer (VSM) and Mössbauer spectroscopy techniques were employed for characterization of nanoparticles for structural and magnetic properties. The particle size and saturation magnetization increase with the increase of sintering temperature. The saturation magnetization increases from 53 to 85 emu/g as the sintering temperature increases from 300 to 900 °C. The remanence increases while the coercivity decreases slightly with the increase of sintering temperature. Mössbauer spectra show the ferrimagnetic nature of all the samples and the cation distribution strictly depends on the sintering temperature. The stoichiometry of the cobalt ferrite formed was estimated to be (Co{sup 2+}{sub x}Fe{sup 3+}{sub 1−x})[Co{sup 2+}{sub 1−x}Fe{sup 3+}{sub 1+x}]O{sub 4}, based on our Mössbauer analysis. The inverse spinel structure gradually transforms towards the normal spinel structure as the sintering temperature increases. - Highlights: • After 500 °C sintering the cobalt ferrite shows complete crystallization. • An inversion sintering temperature between 900 °C and 1200 °C is proposed where the Fe{sup +3} again starts migration from B site to A site. • Sintering temperature is one of the prime factors which effect the magnetization and cation distribution between two sites A and B.

  5. Effect of hydrogen on aluminium and aluminium alloys: A review

    DEFF Research Database (Denmark)

    Ambat, Rajan; Dwarakadasa, E.S.

    1996-01-01

    Susceptibility of aluminium and its alloys towards hydrogen embrittlement has been well established. Still a lot of confusion exists on the question of transport of hydrogen and its possible role in stress corrosion cracking. This paper reviews some of the fundamental properties of hydrogen...... in aluminium and its alloys and its effect on mechanical properties. The importance of hydrogen embrittlement over anodic dissolution to explain the stress corrosion cracking mechanism of these alloys is also examined in considerable detail. The various experimental findings concerning the link between...

  6. Aluminium toxicity in plants: a review

    OpenAIRE

    Rout, G.; SAMANTARAY, S.; Das, P

    2001-01-01

    International audience; Aluminium toxicity and problems concerning tolerance and ecological performance are discussed briefly. Differential tolerance of plant genotypes to aluminium stress is a more promising approach to increase our understanding of aluminium tolerance in plants. Induction of Al tolerance and its characterization are also reviewed. The cytogenetic effects of aluminium on plants are discussed in depth. Efforts have been made to compare the relative sensitivity of various plan...

  7. Preparation of formed ceramic materials by recycling of aluminium dross

    Energy Technology Data Exchange (ETDEWEB)

    Park, Je-Shin; Park, Hyung-Kyu; Jang, Tae-Kyu [Korea Institute of Geoscience and Mineral Resources, Taejeon(Korea)

    2001-08-31

    Recycling of aluminum dross is a significant issue in domestic aluminum industry. In this study, formed ceramic materials were prepared using aluminum dross mixed with feldspar powders to investigate its application as industrial materials and utilization of aluminum dross. In the prepared sample, feldspar was melted at the sintered temperature, and its phase was transformed into amorphous, and spinel(MgAl{sub 2}O{sub 4}) phase in the dross was remained clearly. Density of the test specimen increased from 0.91 to 0.65 gr/cm{sup 3} and water absorbance decreased from 2.5 to 1.7% with increasing of sintered time at the sintered temperature 1220 deg.C with composition of feldspar 55 wt.%, dross 40 wt.% and bentonite 5 wt.%. At the same experimental conditions, bending strength of the test specimen was 10.8 MPa, and heat conductivity was 0.34 W/m{center_dot}K with sintered time 30 minutes. (author). 3 refs., 3 tabs., 5 figs.

  8. Tribological Properties of Aluminium Alloy Composites Reinforced with Multi-Layer Graphene-The Influence of Spark Plasma Texturing Process.

    Science.gov (United States)

    Kostecki, Marek; Woźniak, Jarosław; Cygan, Tomasz; Petrus, Mateusz; Olszyna, Andrzej

    2017-08-10

    Self-lubricating composites are designed to obtain materials that reduce energy consumption, improve heat dissipation between moving bodies, and eliminate the need for external lubricants. The use of a solid lubricant in bulk composite material always involves a significant reduction in its mechanical properties, which is usually not an optimal solution. The growing interest in multilayer graphene (MLG), characterised by interesting properties as a component of composites, encouraged the authors to use it as an alternative solid lubricant in aluminium matrix composites instead of graphite. Aluminium alloy 6061 matrix composite reinforced with 2-15 vol % of MLG were synthesised by the spark plasma sintering process (SPS) and its modification, spark plasma texturing (SPT), involving deformation of the pre-sintered body in a larger diameter matrix. It was found that the application of the SPT method improves the density and hardness of the composites, resulting in improved tribological properties, particularly in the higher load regime.

  9. Tribological Properties of Aluminium Alloy Composites Reinforced with Multi-Layer Graphene—The Influence of Spark Plasma Texturing Process

    Science.gov (United States)

    Kostecki, Marek; Woźniak, Jarosław; Cygan, Tomasz; Petrus, Mateusz; Olszyna, Andrzej

    2017-01-01

    Self-lubricating composites are designed to obtain materials that reduce energy consumption, improve heat dissipation between moving bodies, and eliminate the need for external lubricants. The use of a solid lubricant in bulk composite material always involves a significant reduction in its mechanical properties, which is usually not an optimal solution. The growing interest in multilayer graphene (MLG), characterised by interesting properties as a component of composites, encouraged the authors to use it as an alternative solid lubricant in aluminium matrix composites instead of graphite. Aluminium alloy 6061 matrix composite reinforced with 2–15 vol % of MLG were synthesised by the spark plasma sintering process (SPS) and its modification, spark plasma texturing (SPT), involving deformation of the pre-sintered body in a larger diameter matrix. It was found that the application of the SPT method improves the density and hardness of the composites, resulting in improved tribological properties, particularly in the higher load regime. PMID:28796172

  10. Tribological Properties of Aluminium Alloy Composites Reinforced with Multi-Layer Graphene—The Influence of Spark Plasma Texturing Process

    Directory of Open Access Journals (Sweden)

    Marek Kostecki

    2017-08-01

    Full Text Available Self-lubricating composites are designed to obtain materials that reduce energy consumption, improve heat dissipation between moving bodies, and eliminate the need for external lubricants. The use of a solid lubricant in bulk composite material always involves a significant reduction in its mechanical properties, which is usually not an optimal solution. The growing interest in multilayer graphene (MLG, characterised by interesting properties as a component of composites, encouraged the authors to use it as an alternative solid lubricant in aluminium matrix composites instead of graphite. Aluminium alloy 6061 matrix composite reinforced with 2–15 vol % of MLG were synthesised by the spark plasma sintering process (SPS and its modification, spark plasma texturing (SPT, involving deformation of the pre-sintered body in a larger diameter matrix. It was found that the application of the SPT method improves the density and hardness of the composites, resulting in improved tribological properties, particularly in the higher load regime.

  11. Buckwheat stomatal traits under aluminium toxicity

    OpenAIRE

    Oleksandr E. Smirnov; Anatoliy M. Kosyan; Oksana I. Kosyk; Natalia Yu. Taran

    2014-01-01

    Aluminium influence on some stomatal parameters of common buckwheat (Fagopyrum esculentum Moench.) was studied. Significant changes in stomatal density, stomatal index and stomatal shape coefficient under aluminium treatment were revealed. Stomatal closure and no difference in total stomatal potential conductance index of treatment plants were suggested as aluminium resistance characteristics.

  12. Buckwheat stomatal traits under aluminium toxicity

    Directory of Open Access Journals (Sweden)

    Oleksandr E. Smirnov

    2014-04-01

    Full Text Available Aluminium influence on some stomatal parameters of common buckwheat (Fagopyrum esculentum Moench. was studied. Significant changes in stomatal density, stomatal index and stomatal shape coefficient under aluminium treatment were revealed. Stomatal closure and no difference in total stomatal potential conductance index of treatment plants were suggested as aluminium resistance characteristics.

  13. Does Aluminium Trigger Breast Cancer?

    Directory of Open Access Journals (Sweden)

    Peter Jennrich

    2016-08-01

    Full Text Available Summary. Breast cancer is by far the most common cancer in women in the western world. In 90% of breast cancers, environmental factors are among the causes. The frequency with which the tumour occurs in the outer upper part of the breast has risen with above average rates in recent decades. Aluminium salts as ingredients in deodorants and antiperspirants are being absorbed by the body to a greater extent than hitherto assumed. Their toxicity for healthy and diseased breast tissue cells includes various well-documented pathomechanisms. In the sense of primary and secondary prevention, the cancer-triggering potential of aluminium and its use in anti-perspirant deodorants must be re-evaluated. For the same reason the access to a targeted diagnosis and treatment of aluminium loading must be facilitated.

  14. Incorporation of alumina particles into reactively sintered Ni{sub 3}Al; Hanno shoketsu ni yoru Ni{sub 3}Al eno alumina no fukugoka

    Energy Technology Data Exchange (ETDEWEB)

    Yamazaki, M.; Ochiai, S.; Arai, T. [Teikyo Univ. of Science and Tech., Yamanashi (Japan); Sakamoto, Y. [Teikyo Univ. of Science and Tech., Yamanashi (Japan)]|[NIKKOSHI Co. Ltd., Tokyo (Japan); Koyama, M. [Japan Space Utilization Promotion Center, Tokyo (Japan)

    1998-08-15

    The Ni3Al having the structure of L1{sub 2} is attracting the attention of the people. As methods for preparing it, the reactive sintering method according to which Ni powders and Al powders are mixed first and then reacted at 700 degC to prepare the Ni2Al, and the combustion composition method are expected as the hopeful method. In this study, several processes for composing alumina while preparing the Ni3Al by reactively sintering Ni powders and Al powders, are compared. While dispersing alumina powders into Ni powders beforehand by mechanical dispersing (MD), the Ni3Al can be produced under the conditions as they are. As another method for producing the Ni3Al according to which NiO powders are mixed into Ni powders to oxidize surfaces of the Ni powders and then they react with the Al powders, the reactive sintering of the Ni3Al and the alumina generation by the thermit reaction progress simultaneously, but dispersion of the alumina is the worst and the void is too much. As for the method according to which the NiO powders in the Ni powders are mechanically dispersed and then reacted with Al powders, the resultant reactions hardly occur. 9 refs., 4 figs.

  15. Oxide Transformation in Cr-Mn-Prealloyed Sintered Steels: Thermodynamic and Kinetic Aspects

    Science.gov (United States)

    Hryha, Eduard; Nyborg, Lars

    2014-04-01

    The main obstacle for utilization of Cr and Mn as alloying elements in powder metallurgy is their high oxygen affinity leading to oxidation risk during powder manufacturing, handling, and especially during further consolidation. Despite the high purity of the commercially available Cr- and Mn-prealloyed iron powder grades, the risk of stable oxide formation during the sintering process remains. Thermodynamic and kinetic simulation of the oxide formation/transformation on the former powder surface during heating and sintering stages using thermodynamic modeling tools (Thermo-Calc and HSC Chemistry) was performed. Simulation is based on the results from the analysis of amount, morphology, and composition of the oxide phases inside the inter-particle necks in the specimens from interrupted sintering trials utilizing advanced analysis tools (HRSEM + EDX and XPS). The effect of the processing parameters, such as sintering atmosphere composition, temperature profile as well as graphite addition on the possible scenarios of oxide reduction/formation/transformation for Fe-Cr-Mn-C powder systems, was evaluated. Results indicate that oxide transformation occurs in accordance with the thermodynamic stability of oxides as follows: Fe2O3 → FeO → Fe2MnO4 → Cr2FeO4 → Cr2O3 → MnCr2O4 → MnO/MnSiO x → SiO2. Spinel MnCr2O4 was identified as the most stable oxide phase at applied sintering conditions up to 1393 K (1120 °C). Controlled conditions during the heating stage minimize the formation of stable oxide products and produce oxide-free sintered parts.

  16. THERMAL AND ELECTRIC FIELDS AT SPARK PLASMA SINTERING OF THERMOELECTRIC MATERIALS

    Directory of Open Access Journals (Sweden)

    L. P. Bulat

    2014-09-01

    Full Text Available Problem statement. Improvement of thermoelectric figure of merit is connected with the usage of nanostructured thermoelectric materials fabricated from powders by the spark plasma sintering (SPS method. Preservation of powder nanostructure during sintering is possible at optimum temperature modes of thermoelectrics fabrication. The choice of these modes becomes complicated because of anisotropic properties of semiconductor thermoelectric materials. The decision of the given problem by sintering process simulation demands the competent approach to the problem formulation, a correct specification of thermoelectric properties, the properties of materials forming working installation, and also corrects boundary conditions. The paper deals with the efficient model for sintering of thermoelectrics. Methods. Sintering process of the bismuth telluride thermoelectric material by means of SPS-511S installation is considered. Temperature dependences of electric and thermal conductivities of bismuth telluride, and also temperature dependences of installation elements materials are taken into account. It is shown that temperature distribution in the sample can be defined within the limits of a stationary problem. The simulation is carried out in the software product Comsol Multiphysics. Boundary conditions include convective heat exchange and also radiation under Stefan-Boltzmann law. Results. Computer simulation of electric and thermal processes at spark plasma sintering is carried out. Temperature and electric potential distributions in a sample are obtained at the sintering conditions. Determinative role of graphite compression mould in formation of the temperature field in samples is shown. The influence of geometrical sizes of a graphite compression mould on sintering conditions of nanostructured thermoelectrics is analyzed. Practical importance. The optimum sizes of a cylindrical compression mould for fabrication of volume homogeneous samples based on

  17. Green Compact Temperature Evolution during Current-Activated Tip-Based Sintering (CATS of Nickel

    Directory of Open Access Journals (Sweden)

    Khaled Morsi

    2013-04-01

    Full Text Available Current-activated tip-based sintering (CATS is a novel process where spark plasma sintering conditions are applied through an electrically conducting tip on a locally controlled area on a green powder compact/bed. The localization of electric current in CATS allows for unique temporal and spatial current and temperature distributions within the tip and powder compact. In this paper, special experimental setups were used to monitor the temperature profiles in the tip and at multiple locations on the surface of nickel powder compacts. A variation in the initial green density was found to have a significant effect on the maximum temperature in the tip as well as the temperature distribution across the powder compact. In general, the lowest green density specimens displayed the best conditions for localized densification. The concept of effective current density is introduced and results are discussed in relation to the densification parameter.

  18. Aluminium toxicity in chronic renal insufficiency.

    Science.gov (United States)

    Savory, J; Bertholf, R L; Wills, M R

    1985-08-01

    Aluminium is a ubiquitous element in the environment and has been demonstrated to be toxic, especially in individuals with impaired renal function. Not much is known about the biochemistry of aluminium and the mechanisms of its toxic effects. Most of the interest in aluminium has been in the clinical setting of the haemodialysis unit. Here aluminium toxicity occurs due to contamination of dialysis solutions, and treatment of the patients with aluminium-containing phosphate binding gels. Aluminium has been shown to be the major contributor to the dialysis encephalopathy syndrome and an osteomalacic component of dialysis osteodystrophy. Other clinical disturbances associated with aluminium toxicity are a microcytic anaemia and metastatic extraskeletal calcification. Aluminium overload can be treated effectively by chelation therapy with desferrioxamine and haemodialysis. Aluminium is readily transferred from the dialysate to the patient's bloodstream during haemodialysis. Once transferred, the aluminium is tightly bound to non-dialysable plasma constituents. Very low concentrations of dialysate aluminium in the range of 10-15 micrograms/l are recommended to guard against toxic effects. Very few studies have been directed towards the separation of the various plasma species which bind aluminium. Gel filtration chromatography has been used to identify five major fractions, one of which is of low molecular weight and the others appear to be protein-aluminium complexes. Recommendations on aluminium monitoring have been published and provide 'safe' and toxic concentrations. Also, the frequency of monitoring has been addressed. Major problems exist with the analytical methods for measuring aluminium which result from inaccurate techniques and contamination difficulties. The most widely used analytical technique is electrothermal atomic absorption spectrometry which can provide reliable measurements in the hands of a careful analyst.

  19. Rapid process for manufacturing of aluminum nitride powder

    Energy Technology Data Exchange (ETDEWEB)

    Weimer, A.W.; Cochran, G.A.; Eisman, G.A.; Henley, J.P.; Hook, B.D.; Mills, L.K. [Dow Chemical Co., Midland, MI (United States). Ceramics and Advanced Materials Research; Guiton, T.A.; Knudsen, A.K.; Nicholas, R.N.; Volmering, J.E.; Moore, W.G. [Dow Chemical Co., Midland, MI (United States). Advanced Ceramics Lab.

    1994-01-01

    A rapid, direct nitridation process for the manufacture of sinterable aluminum nitride (AIN) powder was developed at the pilot scale. Atomized aluminum metal and nitrogen gas were heated and reacted rapidly to synthesize AIN while they passed through the reaction zone of a transport flow reactor. The heated walls of the reactor simultaneously initiated the reaction and removed the generated heat to control the exotherm. Several variations of the process were required to achieve high conversion and reduce wall deposition of the product. The fine AIN powder produced did not require a postreaction grinding step to reduce particle size. However, a secondary heat treatment, following a mild milling step to expose fresh surface, was necessary to ensure complete conversion of the aluminum. In some instances, a final air classification step to remove large particles was necessary to promote densification by pressure less sintering. The AIN powder produced was pressure less sintered with 3 wt% yttria to fabricate fully dense parts which exhibited high thermal conductivity. The powder was shown to be less sinterable than commercially available carbothermally produced powders

  20. [Validity of APACHE II, APACHE III, SAPS 2, SAPS 3 and SOFA scales in obstetric patients with sepsis].

    Science.gov (United States)

    Zabolotskikh, I B; Musaeva, T S; Denisova, E A

    2012-01-01

    to estimate efficiency of APACHE II, APACHE III, SAPS II, SAPS III, SOFA scales for obstetric patients with heavy sepsis. 186 medical cards retrospective analysis of pregnant women with pulmonary sepsis, 40 women with urosepsis and puerperas with abdominal sepsis--66 was performed. Middle age of women was 26.7 (22.4-34.5). In population of puerperas with abdominal sepsis APACHE II, APACHE III, SAPS 2, SAPS 3, SOFA scales showed to good calibration, however, high resolution was observed only in APACHE III, SAPS 3 and SOFA (AUROC 0.95; 0.93; 0.92 respectively). APACHE III and SOFA scales provided qualitative prognosis in pregnant women with urosepsis; resolution ratio of these scales considerably exceeds APACHE II, SAPS 2 and SAPS 3 (AUROC 0.73; 0.74; 0.79 respectively). APACHE II scale is inapplicable because of a lack of calibration (X2 = 13.1; p APACHE III, SAPS 2, SAPS 3, SOFA) was observed the insufficient resolution (AUROC APACHE III, SAPS 3 and SOFA scales can be used for a lethality prognosis for puerperas with abdominal sepsis, in population of pregnant women with urosepsis--only APACHE III and SOFA, and with pulmonary sepsis--SAPS 3 and APACHE III only in case of additional clinical information.

  1. Porous copper template from partially spark plasma-sintered Cu–Zn ...

    Indian Academy of Sciences (India)

    Administrator

    Cu–20 wt% Zn. Milling was carried out using tungsten carbide vials and tungsten carbide balls of 10 mm diame- ter in a dry atmosphere with a ball to powder ratio of. 10 : 1. The powdered samples were finally consolidated to. 5 × 12 mm pellets in a graphite die followed by sintering under an uniaxial load of 3∙5 kN at three ...

  2. Phase-Pure of BiFeO3 Ceramic Based on Citric Acid - Assisted Gel by Sintering Time Variation

    Science.gov (United States)

    Suastiyanti, Dwita; Ismojo

    2017-07-01

    Bismuth ferrite powder (BiFeO3/BFO) with high purity was synthesized by sol-gel process. It was used Bi5O(OH)9(NO3)4 and Fe(NO3)3.9H2O as main compound sources. Citric acid (C6H8O7) was used as fuell. As multiferroic material, BFO promises important technological applications in several devices like data strorage, spinotronics, sensor, actuator devices etc. This research would know the optimum process condition of sol-gel process to produce BFO powder by varying of sintering time. The novelty of this research is how to produce BFO in single phase by simple method. It was used calcination condition at 160°C for 4 hours and sintering condition at 600°C with varying of sintering time of 4, 6 and 8 hours. Thermogravimetric Analysis/Differential Thermal Analysis (TGA/DTA), X Ray Diffraction (XRD) and Scanning Electron Microscope (SEM) were used to characterize the powder. Loss of mass and heat flow were seen at TGA/DTA test at 160°C approximately (used as reference of calcination temperature). BFO powder sintered at for 8 hours has no secondary phase, meanwhile for another sintering time (4 and 6 hours) it has Bi2O3 as secondary phase. It is also show at SEM observation result that powder with sintering time of 8 hours has finer grain than of 4 and 6 hours sintering at the same temperature. The grains of BFO powder has heterogenous in size, shape and still agglomerated.

  3. Challenges in Laser Sintering of Thermoset Imide Resin

    Science.gov (United States)

    Chuang, Kathy C.; Gornet, Timothy; Koerner, Hilmar

    2016-01-01

    Polymer Laser Sintering (LS) is an additive manufacturing technique that builds 3D models layer by layer using a laser to selectively melt cross sections in powdered polymeric materials, following sequential slices of the CAD model. LS generally uses thermoplastic polymeric powders, such as polyamides (i.e. Nylon), and the resultant 3D objects are often weaker in their strength compared to traditionally processed materials, due to the lack of polymer inter-chain connection in the z-direction. The objective of this project is to investigate the possibility of printing a melt-processable RTM370 imide resin powder terminated with reactive phenylethynyl groups by LS, followed by a postcure in order to promote additional crosslinking to achieve higher temperature (250-300 C) capability. A preliminary study to build tensile specimens by LS and the corresponding DSC and rheology study of RTM370 during LS process is presented.

  4. Consolidation of W–Ta composites: Hot isostatic pressing and spark and pulse plasma sintering

    Energy Technology Data Exchange (ETDEWEB)

    Dias, M., E-mail: marta.dias@itn.pt [Instituto de Plasmas e Fusão Nuclear, Instituto Superior Técnico, Universidade de Lisboa, Av. Rovisco Pais, 1049-001 Lisboa (Portugal); Guerreiro, F. [Instituto de Plasmas e Fusão Nuclear, Instituto Superior Técnico, Universidade de Lisboa, Av. Rovisco Pais, 1049-001 Lisboa (Portugal); Correia, J.B. [LNEG, Laboratório Nacional de Energia e Geologia, Estrada do Paço do Lumiar, 1649-038 Lisboa (Portugal); Galatanu, A. [National Institute of Materials Physics, Atomistilor 105 bis Bucharest-Magurele, 077125 Ilfov (Romania); Rosiński, M. [Warsaw University of Technology, Faculty of Materials Science and Engineering, Warsaw (Poland); Monge, M.A.; Munoz, A. [Departamento de Física, Univerdidad Carlos III de Madrid, Avd. de la Universidad 30, 28911 Madrid (Spain); Alves, E. [Instituto de Plasmas e Fusão Nuclear, Instituto Superior Técnico, Universidade de Lisboa, Av. Rovisco Pais, 1049-001 Lisboa (Portugal); Carvalho, P.A. [Instituto de Plasmas e Fusão Nuclear, Instituto Superior Técnico, Universidade de Lisboa, Av. Rovisco Pais, 1049-001 Lisboa (Portugal); CeFEMA, Instituto Superior Técnico, Universidade de Lisboa, Av. Rovisco Pais, 1049-001 Lisboa (Portugal)

    2015-10-15

    Highlights: • Consolidation of W–Ta composites using three techniques: HIP, SPS and PPS. • Comparison of consolidation methods in terms of W–Ta interdiffusion and densification. • Microstructure analysis in terms of oxides formation. - Abstract: Composites consisting of tantalum fiber/powder dispersed in a nanostructured W matrix have been consolidated by spark and pulse plasma sintering as well as by hot isostatic pressing. The microstructural observations revealed that the tungsten–tantalum fiber composites consolidated by hot isostatic pressing and pulse plasma sintering presented a continuous layer of Ta{sub 2}O{sub 5} phase at the W/Ta interfaces, while the samples consolidated by spark plasma sintering evidenced a Ta + Ta{sub 2}O{sub 5} eutectic mixture due to the higher temperature of this consolidation process. Similar results have been obtained for the tungsten–tantalum powder composites. A (W, Ta) solid solution was detected around the prior nanostructured W particles in tungsten–tantalum powder composites consolidated by spark and pulse plasma sintering. Higher densifications were obtained for composites consolidated by hot isostatic pressing and pulse plasma sintering.

  5. Microstructural evaluation of the NbC-20Ni cemented carbides during sintering

    Energy Technology Data Exchange (ETDEWEB)

    Rodrigues, D. [BRATS Sintered Filters and Metallic Powders, Cajamar, SP (Brazil); Cannizza, E. [EHT Cannizza Consultoria Em Engenharia Ltda, Sao Paulo, SP (Brazil)

    2016-07-01

    Full text: Fine carbides in a metallic matrix (binder) form the microstructure of the cemented carbides. Grain size and binder content are the main variables to adjust hardness and toughness. These products are produced by Powder Metallurgy, and traditional route involves mixing carbides with binder by high energy milling, pressing and sintering. During sintering, a liquid phase promotes densification, and a final relative density higher than 99% is expected. Sintering is carried out at high temperatures, and dissolution of the carbides changes the chemical composition of the binder. To control grain growth of the main carbide, which reduces hardness, small quantities of secondary carbides are used. These additives limit dissolution and precipitation of the main carbides reducing the final grain size. This paper focused the structural and chemical evolution during sintering using NbC-20Ni cermets. Mixtures of very fine NbC carbides and carbonyl Ni powders were produce by intense milling. These mixtures were pressed using uniaxial pressures from 50 to 200MPa. Shrinkage was evaluated using dilatometric measurements under an atmosphere of dynamic argon. Samples were also sintered under vacuum in high temperature industrial furnace. The sintered samples were characterized in terms of density hardness, toughness and microstructure. DRX was the main tool used to evaluate the structural evolution of the binder. In situ chemical analysis helped to understand the dissolution mechanisms. (author)

  6. Fabrication and study of double sintered TiNi-based porous alloys

    Science.gov (United States)

    Sergey, Anikeev; Valentina, Hodorenko; Timofey, Chekalkin; Victor, Gunther; Ji-hoon, Kang; Ji-soon, Kim

    2017-05-01

    Double-sintered porous TiNi-based alloys were fabricated and their structural characteristics and physico-mechanical properties were investigated. A fabrication technology of powder mixtures is elaborated in this article. Sintering conditions were chosen experimentally to ensure good structure and properties. The porous alloys were synthesized by solid-state double diffusion sintering (DDS) of Ti-Ni powder and prepare to obtain dense, crack-free, and homogeneous samples. The Ti-Ni compound sintered at various temperatures was investigated by scanning electron microscopy. Phase composition of the sintered alloys was determined by x-ray diffraction. Analysis of the data confirmed the morphology and structural parameters. Mechanical and physical properties of the sintered alloys were evaluated. DDS at 1250 °C was found to be optimal to produce porous samples with a porosity of 56% and mean pore size of 90 μm. Pore size distribution was unimodal within the narrow range of values. The alloys present enhanced strength and ductility, owing to both the homogeneity of the macrostructure and relative elasticity of the bulk, which is hardened by the Ni-rich precipitates. These results suggest the possibility to manufacture porous TiNi-based alloys for application as a new class of dental implants.

  7. Compaction of amorphous iron–boron powder

    DEFF Research Database (Denmark)

    Hendriksen, Peter Vang; Mørup, Steen; Koch, Christian

    1993-01-01

    Large scale practical use of bulk amorphous alloys requires the capability of molding the material to a desired design, for instance by compaction of an amorphous powder. This is a difficult task because the sintering temperature is limited by the crystallization temperature of the alloy.1 Here w...... of density and structure on compaction pressure and compaction temperature. Journal of Applied Physics is copyrighted by The American Institute of Physics....

  8. Constitutive modelling of aluminium foams

    NARCIS (Netherlands)

    Wang, W.M.; Lemmen, P.P.M.

    2001-01-01

    In this paper an aluminium foam model is proposed for a vehicle crash analysis. The model assumes that there is no coupling between stresses and strains in different principal directions. The stress in each principle direction is then interpolated from an experimental recorded uniaxial stress strain

  9. AI User Support System for SAP ERP

    Science.gov (United States)

    Vlasov, Vladimir; Chebotareva, Victoria; Rakhimov, Marat; Kruglikov, Sergey

    2017-10-01

    An intelligent system for SAP ERP user support is proposed in this paper. It enables automatic replies on users’ requests for support, saving time for problem analysis and resolution and improving responsiveness for end users. The system is based on an ensemble of machine learning algorithms of multiclass text classification, providing efficient question understanding, and a special framework for evidence retrieval, providing the best answer derivation.

  10. ECAP – New consolidation method for production of aluminium matrix composites with ceramic reinforcement

    Directory of Open Access Journals (Sweden)

    Mateja Šnajdar Musa

    2013-06-01

    Full Text Available Aluminium based metal matrix composites are rapidly developing group of materials due to their unique combination of properties that include low weight, elevated strength, improved wear and corrosion resistance and relatively good ductility. This combination of properties is a result of mixing two groups of materials with rather different properties with aluminium as ductile matrix and different oxides and carbides added as reinforcement. Al2O3, SiC and ZrO2 are the most popular choices of reinforcement material. One of the most common methods for producing this type of metal matrix composites is powder metallurgy since it has many variations and also is relatively low-cost method. Many different techniques of compacting aluminium and ceramic powders have been previously investigated. Among those techniques equal channel angular pressing (ECAP stands out due to its beneficial influence on the main problem that arises during powder compaction and that is a non-uniform distribution of reinforcement particles. This paper gives an overview on ECAP method principles, advantages and produced powder composite properties.

  11. Spark plasma-sintered Sn-based intermetallic alloys and their Li-storage studies

    CSIR Research Space (South Africa)

    Nithyadharseni, P

    2016-06-01

    Full Text Available In the present study, SnSb, SnSb/Fe, SnSb/Co, and SnSb/Ni alloy powders processed by co-precipitation were subjected to spark plasma-sintering (SPS) at 400 °C for 5 min. The compacts were structurally and morphologically characterized by X...

  12. Effect of calcination on the sintering of gel-derived zirconia-toughened alumina

    NARCIS (Netherlands)

    den Exter, Peter; den Exter, P.; Winnubst, Aloysius J.A.; Leuwerink, F.T.H.; Burggraaf, Anthonie; Burggraaf, Anthonie J.

    1994-01-01

    The densification behavior of ZrO2 (+ 3 mol% Y2O3)/85 wt% Al2O3 powder compacts, prepared by the hydrolysis of metal chlorides, can be characterized by a transition- and an α-alumina densification stage. The sintering behavior is strongly determined by the densification of the transition alumina

  13. Sintering behaviour and mechanical properties of Cr3C2–NiCr ...

    Indian Academy of Sciences (India)

    Cr3C2–NiCr cermets are used as metal cutting tools due to their relatively high hardness and low sintering temperatures. In this study, a powder mixture consisting of 75 wt% ... Author Affiliations. A Özer1 Y K Tür1. Department of Material Science and Engineering, Gebze Institute of Technology, Gebze, Kocaeli, Turkey ...

  14. Sintering behaviour and mechanical properties of Cr3C2–NiCr ...

    Indian Academy of Sciences (India)

    Abstract. Cr3C2–NiCr cermets are used as metal cutting tools due to their relatively high hardness and low sin- tering temperatures. In this study, a powder mixture consisting of 75 wt% Cr3C2–25 wt% NiCr was sintered at four different temperatures and characterized for its microstructure and mechanical properties.

  15. Preliminary Study on the Fabrication of Particulate Fuel through Pressureless Sintering Process

    Directory of Open Access Journals (Sweden)

    Jong-Hwan Kim

    2016-01-01

    Full Text Available U-10wt%Zr spherical particles for use as particulate fuel were prepared by centrifugal atomization and subjected to pressureless sintering, which is one of the simplest powder processing techniques. At sintering temperature of 1100°C for 30 or 60 min, all samples ranging from +50 to −325 mesh showed no apparent bonding between the particles. However, at 1150°C (80 min, all samples formed a bulk body and the microstructures showed apparent sintering stages. Particularly, sample B (50–70 mesh and sample C (70–100 mesh showed pore characteristics suitable for a particulate fuel. The results suggest that pressureless sinterability for U-10Zr particulate fuel can be improved by adding small-size (–325 mesh particles.

  16. Effects of sintering temperatures on microstructure and wear resistance of iron-silica composite

    Science.gov (United States)

    Amir, Adibah; Mamat, Othman

    2015-07-01

    Ceramic particle reinforced into metal base matrix composite has been reported to produce higher strength and wear resistance than its alloys because the ceramic phases can strongly resist abrasion. In this study the iron matrix was reinforced with two compositions of 20 and 25 wt. % fine silica particles. The compacts were produced by using powder metallurgy fabrication technique and sintered at three sintering temperatures: 1000, 1100 and 1200°C. Effects of various sintering temperatures on microstructures and the composite's wear resistance were evaluated via optical and SEM microscopy. Both compositions were also subjected to ball-on-disk wear test. The results showed the reinforcement weight fraction of 20 wt.% of silica and sintering temperature at 1100°C exhibited better result, in all aspects. It possessed higher mechanical properties, it's microstructure revealed most intact reinforcing region and it displayed higher wear resistance during wear test.

  17. EFFECT OF FLUORINE AND CHLORINE IONS ON THE REACTION SINTERING OF MECHANICALLY ACTIVATED ZIRCON-ALUMINA MIXTURE

    Directory of Open Access Journals (Sweden)

    R. Zamani Foroshani

    2015-09-01

    Full Text Available The aim of this work was to study the effect of fluorine and chlorine ions on the formation of mullite during the reaction sintering of mechanically activated zircon-alumina powder mixture. The results showed that mechanical activation of zirconalumina powder mixture for 20 h led to grain refinement and partial amorphization. In the presence of fluorine and chlorine ions, complete formation of mullite in the mechanically activated sample occurred after 2 h of reaction sintering at 1300oC and 1400oC, respectively. In the sample lacking fluorine and chlorine ions, mullitization was not completed even after 2 h of reaction sintering at 1400oC. It was concluded that presence of fluorine and chlorine ions enhance the dissociation of zircon and formation of mullite during the reaction sintering of mechanically activated zircon-alumina mixture.

  18. Effect of processing conditions on microstructural features in Mn–Si sintered steels

    Energy Technology Data Exchange (ETDEWEB)

    Oro, Raquel, E-mail: raqueld@chalmers.se [Department of Materials and Manufacturing Technology, Chalmers University of Technology, Rännvägen 2A, SE-41296 Gothenburg (Sweden); Hryha, Eduard, E-mail: hryha@chalmers.se [Department of Materials and Manufacturing Technology, Chalmers University of Technology, Rännvägen 2A, SE-41296 Gothenburg (Sweden); Campos, Mónica, E-mail: campos@ing.uc3m.es [Department of Materials Science and Engineering, IAAB, Universidad Carlos III de Madrid, Av. Universidad 30, 28911 Leganés, Madrid (Spain); Torralba, José M., E-mail: torralba@ing.uc3m.es [Department of Materials Science and Engineering, IAAB, Universidad Carlos III de Madrid, Av. Universidad 30, 28911 Leganés, Madrid (Spain); IMDEA Materials Institute, c/Eric Kandel, 2, 28906 Getafe, Madrid (Spain)

    2014-09-15

    Sintering of steels containing oxidation sensitive elements is possible if such elements are alloyed with others which present lower affinity for oxygen. In this work, a master alloy powder containing Fe–Mn–Si–C, specifically designed to create a liquid phase during sintering, has been used for such purpose. The effect of processing conditions such as sintering temperature and atmosphere was studied with the aim of describing the microstructural evolution as well as the morphology and distribution of oxides in the sintered material, evaluating the potential detrimental effect of such oxides on mechanical properties. Chemical analyses, metallography and fractography studies combined with X-ray photoelectron spectroscopy analyses on the fracture surfaces were used to reveal the main mechanism of fracture and their correlation with the chemical composition of the different fracture surfaces. The results indicate that the main mechanism of failure in these steels is brittle fracture in the surrounding of the original master alloy particles due to degradation of grain boundaries by the presence of oxide inclusions. Mn–Si oxide inclusions were observed on intergranular decohesive facets. The use of reducing atmospheres and high sintering temperatures reduces the amount and size of such oxide inclusions. Besides, high heating and cooling rates reduce significantly the final oxygen content in the sintered material. A model for microstructure development and oxide evolution during different stages of sintering is proposed, considering the fact that when the master alloy melts, the liquid formed can dissolve some of the oxides as well as the surface of the surrounding iron base particles. - Highlights: • Oxide distribution in steels containing oxidation-sensitive elements • Mn, Si introduced in a master alloy powder, mixed with a base iron powder • Selective oxidation of Mn and Si on iron grain boundaries • Decohesive fracture caused by degradation of grain

  19. Fuzzy Multicriteria Ranking of Aluminium Coating Methods

    Science.gov (United States)

    Batzias, A. F.

    2007-12-01

    This work deals with multicriteria ranking of aluminium coating methods. The alternatives used are: sulfuric acid anodization, A1; oxalic acid anodization, A2; chromic acid anodization, A3; phosphoric acid anodization, A4; integral color anodizing, A5; chemical conversion coating, A6; electrostatic powder deposition, A7. The criteria used are: cost of production, f1; environmental friendliness of production process, f2; appearance (texture), f3; reflectivity, f4; response to coloring, f5; corrosion resistance, f6; abrasion resistance, f7; fatigue resistance, f8. Five experts coming from relevant industrial units set grades to the criteria vector and the preference matrix according to a properly modified Delphi method. Sensitivity analysis of the ranked first alternative A1 against the `second best', which was A3 at low and A7 at high resolution levels proved that the solution is robust. The dependence of anodized products quality on upstream processes is presented and the impact of energy price increase on industrial cost is discussed.

  20. Sintering behavior, microstructure and mechanical properties of vacuum sintered SiC/spinel nanocomposite

    Energy Technology Data Exchange (ETDEWEB)

    Li, Guoqiang, E-mail: lguoqi1@lsu.edu [Department of Mechanical and Industrial Engineering, Louisiana State University, Baton Rouge, LA 70803 (United States); Department of Mechanical Engineering, Southern University, Baton Rouge, LA 70813 (United States); Tavangarian, Fariborz [Department of Mechanical and Industrial Engineering, Louisiana State University, Baton Rouge, LA 70803 (United States)

    2014-12-05

    Highlights: • Bulk SiC/spinel nanocomposite was synthesized from talc, aluminum and graphite powders. • Sintering behavior and mechanical properties of SiC/spinel nanocomposite was studied. • The obtained bulk SiC/spinel nanocomposite had a mean crystallite size of about 34 nm. - Abstract: A mixture of SiC and spinel (MgAl{sub 2}O{sub 4}) nanopowder was prepared through the ball milling of talc, aluminum and graphite powder. The powder was uniaxially pressed into the form of pellets and the prepared specimens were annealed at various temperatures for different holding times. The prepared samples were investigated through X-ray diffraction (XRD), scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDS), transmission electron microscopy (TEM), nanoindentation test, cold crushing strength (CCS) test and Archimedes principle test. The obtained results showed that the hardness, CCS and bulk density did not follow the same trend at different temperatures due to the interaction among various parameters. The detailed investigation of microstructure, phase changes and experimental conditions revealed the mechanisms behind these behaviors. The best sample obtained after annealing at 1200 °C for 1 h in vacuum had the mean hardness of 1.6 GPa and the mean CCS of 118 MPa.

  1. Sintering of micro-trusses created by extrusion-3D-printing of lunar regolith inks

    Science.gov (United States)

    Taylor, Shannon L.; Jakus, Adam E.; Koube, Katie D.; Ibeh, Amaka J.; Geisendorfer, Nicholas R.; Shah, Ramille N.; Dunand, David C.

    2018-02-01

    The development of in situ fabrication methods for the infrastructure required to support human life on the Moon is necessary due to the prohibitive cost of transporting large quantities of materials from the Earth. Cellular structures, consisting of a regular network (truss) of micro-struts with ∼500 μm diameters, suitable for bricks, blocks, panels, and other load-bearing structural elements for habitats and other infrastructure are created by direct-extrusion 3D-printing of liquid inks containing JSC-1A lunar regolith simulant powders, followed by sintering. The effects of sintering time, temperature, and atmosphere (air or hydrogen) on the microstructures, mechanical properties, and magnetic properties of the sintered lunar regolith micro-trusses are investigated. The air-sintered micro-trusses have higher relative densities, linear shrinkages, and peak compressive strengths, due to the improved sintering of the struts within the micro-trusses achieved by a liquid or glassy phase. Whereas the hydrogen-sintered micro-trusses show no liquid-phase sintering or glassy phase, they contain metallic iron 0.1-2 μm particles from the reduction of ilmenite, which allows them to be lifted with magnets.

  2. Liquid phase sintered SiC. Processing and transformation controlled microstructure tailoring

    Directory of Open Access Journals (Sweden)

    V.A. Izhevskyi

    2000-10-01

    Full Text Available Microstructure development and phase formation processes during sintering of silicon carbide based materials with AlN-Y2O3, AlN-Yb2O3, and AlN-La2O3 sintering additives were investigated. Densification of the materials occurred by liquid-phase sintering mechanism. Proportion of alpha- and beta-SiC powders in the initial mixtures was a variable parameter, while the molar ratio of AlN/RE2O3, and the total amount of additives (10 vol. % were kept constant. Shrinkage behavior during sintering in interrelation with the starting composition of the material and the sintering atmosphere was investigated by high temperature dilatometry. Kinetics of b-SiC to a-SiC phase transformation during post-sintering heat treatment at temperatures 1900-1950 °C was studied, the degree of phase transformation being determined by quantitative x-ray analysis using internal standard technique. Evolution of microstructure resulting from beta-SiC to alpha-SiC transformation was followed up by scanning electron microscopy on polished and chemically etched samples. Transformation-controlled grain growth mechanism similar to the one observed for silicon nitride based ceramics was established. Possibility of in-situ platelet reinforced dense SiC-based ceramics fabrication with improved mechanical properties by means of sintering was shown.

  3. Bumblebee pupae contain high levels of aluminium.

    Science.gov (United States)

    Exley, Christopher; Rotheray, Ellen; Goulson, David

    2015-01-01

    The causes of declines in bees and other pollinators remains an on-going debate. While recent attention has focussed upon pesticides, other environmental pollutants have largely been ignored. Aluminium is the most significant environmental contaminant of recent times and we speculated that it could be a factor in pollinator decline. Herein we have measured the content of aluminium in bumblebee pupae taken from naturally foraging colonies in the UK. Individual pupae were acid-digested in a microwave oven and their aluminium content determined using transversely heated graphite furnace atomic absorption spectrometry. Pupae were heavily contaminated with aluminium giving values between 13.4 and 193.4 μg/g dry wt. and a mean (SD) value of 51.0 (33.0) μg/g dry wt. for the 72 pupae tested. Mean aluminium content was shown to be a significant negative predictor of average pupal weight in colonies. While no other statistically significant relationships were found relating aluminium to bee or colony health, the actual content of aluminium in pupae are extremely high and demonstrate significant exposure to aluminium. Bees rely heavily on cognitive function and aluminium is a known neurotoxin with links, for example, to Alzheimer's disease in humans. The significant contamination of bumblebee pupae by aluminium raises the intriguing spectre of cognitive dysfunction playing a role in their population decline.

  4. Bumblebee pupae contain high levels of aluminium.

    Directory of Open Access Journals (Sweden)

    Christopher Exley

    Full Text Available The causes of declines in bees and other pollinators remains an on-going debate. While recent attention has focussed upon pesticides, other environmental pollutants have largely been ignored. Aluminium is the most significant environmental contaminant of recent times and we speculated that it could be a factor in pollinator decline. Herein we have measured the content of aluminium in bumblebee pupae taken from naturally foraging colonies in the UK. Individual pupae were acid-digested in a microwave oven and their aluminium content determined using transversely heated graphite furnace atomic absorption spectrometry. Pupae were heavily contaminated with aluminium giving values between 13.4 and 193.4 μg/g dry wt. and a mean (SD value of 51.0 (33.0 μg/g dry wt. for the 72 pupae tested. Mean aluminium content was shown to be a significant negative predictor of average pupal weight in colonies. While no other statistically significant relationships were found relating aluminium to bee or colony health, the actual content of aluminium in pupae are extremely high and demonstrate significant exposure to aluminium. Bees rely heavily on cognitive function and aluminium is a known neurotoxin with links, for example, to Alzheimer's disease in humans. The significant contamination of bumblebee pupae by aluminium raises the intriguing spectre of cognitive dysfunction playing a role in their population decline.

  5. Aluminium levels in Italian diets and in selected foods from aluminium utensils.

    Science.gov (United States)

    Gramiccioni, L; Ingrao, G; Milana, M R; Santaroni, P; Tomassi, G

    1996-10-01

    In Italy, data on aluminium concentration in food items are scarce although aluminium containers are widely used to cook, to freeze or to wrap foods (foil) and it is known that aluminium can migrate from containers to foods. Therefore, an experimental study was carried out to quantify aluminium exposure from ingestion of actual total diets and from migration from containers to foods in conditions representative of the actual use. Samples of 24 h diets were collected, homogenized, lyophilized and the amount of aluminium was determined by atomic absorption spectrometry. The aluminium concentrations ranged from 1.0 to 2.1 mg/kg of food; the intake of aluminium ranged from 2.5 to 6.3 mg/day. The amount of aluminium migrating from aluminium cookware was determined by cooking various representative foods in aluminium and in glass or stainless steel containers. From comparison of the results, the increase in aluminium because of migration from cookware was relatively low, with the highest release into acidic and salty foods. The daily intake of aluminium even if all the foods were prepared and stored in aluminium containers would be approximately 6 mg/day, a very low value compared with the Provisional Tolerable Weekly Intake of 7 mg/kg body weight (equivalent to 60 mg/day for an adult man) established by the Joint FAO/WHO Expert Committee on Food Additives.

  6. Powder diffraction

    Energy Technology Data Exchange (ETDEWEB)

    Hart, M.

    1995-12-31

    the importance of x-ray powder diffraction as an analytical tool for phase identification of materials was first pointed out by Debye and Scherrer in Germany and, quite independently, by Hull in the US. Three distinct periods of evolution lead to ubiquitous application in many fields of science and technology. In the first period, until the mid-1940`s, applications were and developed covering broad categories of materials including inorganic materials, minerals, ceramics, metals, alloys, organic materials and polymers. During this formative period, the concept of quantitative phase analysis was demonstrated. In the second period there followed the blossoming of technology and commercial instruments became widely used. The history is well summarized by Parrish and by Langford and Loueer. By 1980 there were probably 10,000 powder diffractometers in routine use, making it the most widely used of all x-ray crystallographic instruments. In the third, present, period data bases became firmly established and sophisticated pattern fitting and recognition software made many aspects of powder diffraction analysis routine. High resolution, tunable powder diffractometers were developed at sources of synchrotron radiation. The tunability of the spectrum made it possible to exploit all the subtleties of x-ray spectroscopy in diffraction experiments.

  7. 49 CFR 40.311 - What are the requirements concerning SAP reports?

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 1 2010-10-01 2010-10-01 false What are the requirements concerning SAP reports... Process § 40.311 What are the requirements concerning SAP reports? (a) As the SAP conducting the required... ensure that you receive SAP written reports directly from the SAP performing the evaluation and that no...

  8. Friction Welding of Aluminium and Aluminium Alloys with Steel

    Directory of Open Access Journals (Sweden)

    Andrzej Ambroziak

    2014-01-01

    Full Text Available The paper presents our actual knowledge and experience in joining dissimilar materials with the use of friction welding method. The joints of aluminium and aluminium alloys with the different types of steel were studied. The structural effects occurring during the welding process were described. The mechanical properties using, for example, (i microhardness measurements, (ii tensile tests, (iii bending tests, and (iv shearing tests were determined. In order to obtain high-quality joints the influence of different configurations of the process such as (i changing the geometry of bonding surface, (ii using the interlayer, or (iii heat treatment was analyzed. Finally, the issues related to the selection of optimal parameters of friction welding process were also investigated.

  9. Titanium Metal Powder Production by the Plasma Quench Process

    Energy Technology Data Exchange (ETDEWEB)

    R. A. Cordes; A. Donaldson

    2000-09-01

    The goals of this project included the scale-up of the titanium hydride production process to a production rate of 50 kg/hr at a purity level of 99+%. This goal was to be achieved by incrementally increasing the production capability of a series of reactor systems. This methodic approach was designed to allow Idaho Titanium Technologies to systematically address the engineering issues associated with plasma system performance, and powder collection system design and performance. With quality powder available, actual fabrication with the titanium hydride was to be pursued. Finally, with a successful titanium production system in place, the production of titanium aluminide was to be pursued by the simultaneously injection of titanium and aluminum precursors into the reactor system. Some significant accomplishments of the project are: A unique and revolutionary torch/reactor capable of withstanding temperatures up to 5000 C with high thermal efficiency has been operated. The dissociation of titanium tetrachloride into titanium powder and HC1 has been demonstrated, and a one-megawatt reactor potentially capable of producing 100 pounds per hour has been built, but not yet operated at the powder level. The removal of residual subchlorides and adsorbed HC1 and the sintering of powder to form solid bodies have been demonstrated. The production system has been operated at production rates up to 40 pounds per hour. Subsequent to the end of the project, Idaho Titanium Technologies demonstrated that titanium hydride powder can indeed be sintered into solid titanium metal at 1500 C without sintering aids.

  10. 3D Mapping Of Density And Crack Propagation Through Sintering Of Catalysis Tablets By X-Ray Tomography

    DEFF Research Database (Denmark)

    Jacobsen, Hjalte Sylvest; Puig-Molina, A.; Dalskov, N.

    2016-01-01

    For hydrogen production, by steam reforming, porous ceramics are broadly used as catalyst support, due to their stability and ease in shaping. Catalyst supports in the form of tablets are conventionally produced by powder pressing and subsequent sintering. However, if the process is not done...... properly, cracks may arise and propagate during the sintering of the tablets. This can lead to weak sintered tablets that get rejected in the quality control. For this work, crack-containing samples of rejected tabletized support were provided. The formation, growth and closure of internal cracks during...... sintering of the rejected tabletized support material are studied by 3D X-ray tomography. This is a powerful technique, which due to its nondestructive nature is suitable to study the development of internal cracks in the tablets during sintering. Cracks could be identified in the green tablet (before...

  11. Influence of Li2CO3 and V2O5 combined additions on the sintering and dielectric properties of Ca0.5Sr0.5TiO3 ceramics prepared from powders synthesized by sol-gel method

    Directory of Open Access Journals (Sweden)

    Nouara Lamrani

    2014-06-01

    Full Text Available In this work, we have studied the influence of lithium carbonate (Li2CO3 associated with the vanadium oxide (V2O5 on sintering and dielectrics properties of Ca0.5Sr0.5TiO3 ceramic materials obtained from nanopowder synthesized by sol-gel method. The nanopowder was obtained by controlled mixing of titanium butoxide dissolved in butanol-2 and acetic acid with a saturated aqueous solution of calcium acetate and strontium carbonate and subsequent drying of the formed gel at 80 °C and calcination at 1100 °C. The synthesized nanopowder was mixed with different amount of additives, and then uniaxally pressed and sintered in air atmosphere at temperature determined by dilatomertic measurements. The pure Ca0.5Sr0.5TiO3 sample obtained by this process required a sintering temperature around 1500 °C. The addition of Li2CO3 combined with V2O5 improved sinterability and caused a shift of dilatimeric shrinkage curve to much lower temperatures. Thus, dense ceramics (98% of theoretical density were obtained at sintering temperature ≤ 1300 °C. The effect of adding Li2CO3-V2O5 on the structure of ceramics and the dielectric properties is discussed and show that type I dielectric properties (linear variation of the permittivity are conserved, but with an increase of dielectric loss.

  12. High speed forging of solid powder discs of large slenderness ratio

    Indian Academy of Sciences (India)

    R. Narasimhan (Krishtel eMaging) 1461 1996 Oct 15 13:05:22

    The deformation pattern during the forging of metal-powder preforms is different from conventional ... Friction condition between deforming tool and work piece in metal forming are of the greatest importance ... Even hydrostatic stress can cause sintered metal-powder preforms to yield, as the yield surface is closed on the ...

  13. Pengaruh Suhu Terhadap % Recovery Aluminium pada Pengolahan Campuran Aluminium Oksida yang Terakumulasi pada Permukaan Aluminium Cair (DROSS)

    OpenAIRE

    Ulpa, Dwi Raafiah

    2010-01-01

    Dross adalah kotoran yang mengapung di atas permukaan aluminium cair yang terbentuk akibat proses penambahan fluks ke dalam aluminium cair. Suhu merupakan variabel yang sangat berpengaruh dalam pengolahan dross. Telah dilakukan pengamatan pada pengolahan dross dengan cara sentrifugasi yang melibatkan variasi suhu (772oC – 802oC). Alat yang digunakan dalam pengolahan dross adalah alat pengolahan dross. Hasil pengamatan menunjukkan pada suhu maksimum 802oC menghasilkan recovery aluminium maksim...

  14. Faculty perceptions of the integration of SAP in academic programs

    Directory of Open Access Journals (Sweden)

    Sam Khoury

    2012-08-01

    Full Text Available In order to prepare students for the workforce, academic programs incorporate a variety of tools that students are likely to use in their future careers. One of these tools employed by business and technology programs is the integration of live software applications such as SAP through the SAP University Alliance (SAP UA program. Since the SAP UA program has been around for only about 10 years and the available literature on the topic is limited, research is needed to determine the strengths and weaknesses of the SAP UA program. A collaborative study of SAP UA faculty perceptions of their SAP UAs was conducted in the fall of 2011. Of the faculty invited to participate in the study, 31% completed the online survey. The results indicate that most faculty experienced difficulty implementing SAP into their programs and report that a need exists for more standardized curriculum and training, while a large percentage indicated that they are receiving the support they need from their schools and SAP.

  15. Application of laser additive manufacturing to produce dies for aluminium high pressure die casting

    CSIR Research Space (South Africa)

    Pereira, MFVT

    2012-07-01

    Full Text Available . Washout damages are a direct result of the flow of the aluminium melt impinging on and rubbing against the die cavity surfaces. Corrosion is attributed to friction wear caused when the melt solidifies around core surfaces and when the casting is ejected... Process Time (h) Process Time (h) Process Time (h) Process Time (h) Milling 2.5 Laser sinter 10.5 Laser weld 2.5 Laser weld 12 Grinding 1 Grinding 1 Grinding 4 Grinding 1 Jig bore Jig bore Jig bore Jig bore Heat Treatment 4...

  16. Near Net Shape Manufacturing of New Titanium Powders for Industry

    Energy Technology Data Exchange (ETDEWEB)

    None

    2009-05-01

    This factsheet describes a research project whose goal is to develop a manufacturing technology to process new titanium powders into fully consolidated near net shape components for industrial applications. This will be achieved using various technologies, including press and sinter, pneumatic isostatic forging (PIF), hot isostatic pressing (HIP), and adiabatic compaction.

  17. Porous Nb-Ti based alloy produced from plasma spheroidized powder

    Directory of Open Access Journals (Sweden)

    Qijun Li

    Full Text Available Spherical Nb-Ti based alloy powder was prepared by the combination of plasma spheroidization and mechanical alloying. Phase constituents, microstructure and surface state of the powder, and pore characteristics of the resulting porous alloy were investigated. The results show that the undissolved W and V in the mechanically alloyed powder is fully alloyed after spheroidization, and single β phase is achieved. Particle size of the spheroidized powder is in the range of 20–110 μm. With the decrease of particle size, a transformation from typical dendrite solidification structure to fine cell microstructure occurs. The surface of the spheroidized powder is coated by a layer of oxides consisting mainly of TiO2 and Nb2O5. Probabilities of sinter-neck formation and particle coalescence increases with increasing sintering temperature. Porous skeleton with relatively homogeneous pore distribution and open pore channel is formed after vacuum sintering at 1700 °C, and the porosity is 32%. The sintering kinetic analysis indicates that grain boundary diffusion is the primary mass transport mechanism during sintering process. Keywords: Powder metallurgy, Nb-Ti based alloy, Porous material, Mechanical alloying, Plasma spheroidizing, Solidification microstructure

  18. Powder Removal from Ti-6Al-4V Cellular Structures Fabricated via Electron Beam Melting

    Science.gov (United States)

    Hasib, Hazman; Harrysson, Ola L. A.; West, Harvey A.

    2015-03-01

    Direct metal fabrication systems like electron beam melting (EBM) and direct metal laser sintering (also called selective laser melting) are gaining popularity. One reason is the design and fabrication freedom that these technologies offer over traditional processes. One specific feature that is of interest is mesh or lattice structures that can be produced using these powder-bed systems. One issue with the EBM process is that the powder trapped within the structure during the fabrication process is sintered and can be hard to remove as the mesh density increases. This is usually not an issue for the laser-based systems since most of them work at a low temperature and the sintering of the powder is less of an issue. Within the scope of this project, a chemical etching process was evaluated for sintered powder removal using three different cellular structures with varying mesh densities. All meshes were fabricated via EBM using Ti6Al4V powder. The results are promising, but the larger the structures, the more difficult it is to completely remove the sintered powder without affecting the integrity of the mesh structure.

  19. New alloying systems for ferrous powder metallurgy precision parts

    Directory of Open Access Journals (Sweden)

    Danninger H.

    2008-01-01

    Full Text Available Traditionally, the common alloy elements for sintered steels have been Cu and Ni. With increasing requirements towards mechanical properties, and also as a consequence of soaring prices especially for these two metals, other alloy elements have also become more and more attractive for sintered steels, which make the steels however more tricky to process through PM. Here, the chances and risks of using in particular Cr and Mn alloy steels are discussed, considering the different alloying techniques viable in powder metallurgy, and it is shown that there are specific requirements in particular for sintering process. The critical importance of chemical reactions between the metal and the atmosphere is described, and it is shown that not only O2 and H2O but also H2 and even N2 can critically affect sintering and microstructural homogenization.

  20. [Slip casting of stainless steel powder (author's transl)].

    Science.gov (United States)

    Okawa, S; Ota, M; Kondo, S

    1976-01-01

    Slip casting of stainless steel powder (AISI type 316 L) was investigated as means of forming medical and dental porous restorations. This research was undertaken to evaluate the effects of the particle size and aging of casting slip and firing conditions. Bulk density was used as a measure of the degree of sintering. Water contents of casting bodies decreased with the particle size and its casting rates, bulk densities and bending strengths increased. Aging of slip decreased casting rates, water contents and bending strengths of the casts. The bulk densities of the sintered stainless steel increased with sintering time and temperature. The porosities of the materials decreased with the particle size and the elevating temperature. The bending strengths of the materials increased sharply with the decreasing particle size. The optical micrographs did not always show the uniform elimination of pores in the sintered. Aging of slip increased a little the bulk densities of the materials and decreased the porosity and the bending strength.

  1. Study on the porosity and hardness in sintered tantalum; Estudo da porosidade e microdureza em tantalo sinterizado

    Energy Technology Data Exchange (ETDEWEB)

    Soares, Alessandro Valerio; Filgueira, Marcello; Gomes, Uilame Umbelino; Acchar, Wilson [Rio Grande do Norte Univ., Natal, RN (Brazil). Dept. de Engenharia Mecanica

    1996-12-31

    On the main features of the use of powder metallurgy in industrial process is due to the fat that, with this technique, it is possible to control the grain size and shape and the porosity, thus controlling the mechanical properties of the sintered materials. The current work study the results of tantalum activated sinterization in function of the porosity and microhardness. It was observed an evolution of the structure of the sintered material in function of the dopant type (Ni, Cu, Fe) and content (0, 10; 0,50 and 1,00% in weight), temperature (1500 and 1800 deg C). (author) 7 refs., 8 figs.

  2. Hydrogen Decrepitation Press-Less Process recycling of NdFeB sintered magnets

    Science.gov (United States)

    Xia, Manlong; Abrahamsen, Asger B.; Bahl, Christian R. H.; Veluri, Badrinath; Søegaard, Allan I.; Bøjsøe, Poul

    2017-11-01

    A Hydrogen Decrepitation Press-Less Process (HD-PLP) recycling method for recycling of anisotropic NdFeB magnets is demonstrated. The method combines hydrogen decrepitation (HD) disintegration of the initial magnet, powder sieving and the Press-Less Process (PLP), where hydride powder is sintered in a graphite mold. Coercivities up to 534 kA/m were obtained in porous samples based on powder size d 100 μm. The coercivity reached Hci = 957 kA/m being 86% of the original N48M material without addition of rare earth elements.

  3. Hydrogen Decrepitation Press-Less Process Recycling of NdFeB sintered magnets

    DEFF Research Database (Denmark)

    Xia, Manlong; Abrahamsen, Asger Bech; Bahl, Christian

    2017-01-01

    A Hydrogen Decrepitation Press-Less Process (HD-PLP) recycling method for recycling of anisotropic NdFeB magnets is demonstrated. The method combines hydrogen decrepitation (HD) disintegration of the initial magnet, powder sieving and the Press-Less Process (PLP), where hydride powder is sintered...... in a graphite mold. Coercivities up to 534 kA/m were obtained in porous samples based on powder size d magnets for d > 100 μm. The coercivity reached Hci = 957 kA/m being 86 % of the original N48M material without addition of rare earth...

  4. Aluminium and nickel in human albumin solutions

    DEFF Research Database (Denmark)

    Gammelgaard, Bente; Sandberg, E

    1989-01-01

    Five different brands of commercially available human albumin solutions for infusion were analysed for their aluminium and nickel contents by atomic absorption spectrometry. The aluminium concentrations ranged from 12 micrograms/l to 1109 micrograms/l and the nickel concentrations ranged from 17...... micrograms/l to 77 micrograms/l. Examination of the aluminium and nickel contents of the constituents for the production of one brand showed too low levels to explain the final contamination of the product. By following the aluminium and nickel concentrations of the same brand during the production...... of a batch of albumin solution, filtration was shown to contribute to contamination, although the largest increase in aluminium as well as nickel concentrations appeared during the bulk concentrating process. To avoid health risks to certain patients, regulations should be established requiring aluminium...

  5. Electrochemical corrosion and bioactivity of Ti-Nb-Sn-hydroxyapatite composites fabricated by pulse current activated sintering.

    Science.gov (United States)

    Xiaopeng, Wang; Fantao, Kong; Biqing, Han; Yuyong, Chen

    2017-11-01

    Ti-Nb-Sn-hydroxyapatite (HA) composites were prepared by mechanical alloying for different times (unmilled, 4, 8 and 12h), followed by pulse current activated sintering. The effects of the milling time on the electrochemical corrosion resistance and bioactivity of the sintered Ti-35Nb-2.5Sn-15HA composites were investigated. Potentiodynamic polarization test results indicated that the sintered Ti-35Nb-2.5Sn-15HA composites exhibited higher corrosion resistance with increasing milling time. The corrosion potential and current of the Ti-35Nb-2.5Sn-15HA composite sintered by 12h milled powders were - 0.261V and 0.18μA/cm 2 , respectively, and this sintered composite showed a stable and wide passivation region. The hemolysis rate of the sintered Ti-35Nb-2.5Sn-15HA composites reduced with increasing milling time and the lowest hemolytic rate of the composites was 0.87%. In addition, the in vitro cell culture results indicated that the composite sintered by 12h milled powders had good biocompatibility. These results indicate the significant potential of Ti-35Nb-2.5Sn/xHA composites for biomedical implant applications. Copyright © 2017 Elsevier Ltd. All rights reserved.

  6. The non-destructive prediction of the aluminium content in pressed skulls of aluminium dross

    OpenAIRE

    Varužan Kevorkijan; Srečo Davor Škapin; Uroš Kovačec

    2012-01-01

    During production of primary and secondary aluminium, various amounts of aluminium dross, a mixture consisting of molten aluminium metal and different oxide compounds, is skimmed per tonne of molten metal. In order to preserve the maximum aluminium content in hot dross for further extraction, it is necessary to cool the dross (e.g. by pressing) immediately after skimming. During pressing, the skimmed dross is transformed into so-called pressed skulls, convenient for storage, transport or furt...

  7. Does Aluminium Trigger Breast Cancer?

    OpenAIRE

    Peter Jennrich; Claus Schulte-Uebbing

    2016-01-01

    Summary. Breast cancer is by far the most common cancer in women in the western world. In 90% of breast cancers, environmental factors are among the causes. The frequency with which the tumour occurs in the outer upper part of the breast has risen with above average rates in recent decades. Aluminium salts as ingredients in deodorants and antiperspirants are being absorbed by the body to a greater extent than hitherto assumed. Their toxicity for healthy and diseased breast tissue cells includ...

  8. Effects of particle size and forming pressure on pore properties of Fe-Cr-Al porous metal by pressureless sintering

    Science.gov (United States)

    Koo, Bon-Uk; Yi, Yujeong; Lee, Minjeong; Kim, Byoung-Kee

    2017-03-01

    With increased hydrogen consumption in ammonia production, refining and synthesis, fuel cells and vehicle industries, development of the material components related to hydrogen production is becoming an important factor in industry growth. Porous metals for fabrication of hydrogen are commonly known for their relative excellence in terms of large area, lightness, lower heat capacity, high toughness, and permeability. Fe-Cr-Al alloys not only have high corrosion resistance, heat resistance, and chemical stability but also ductility, excellent mechanical properties. In order to control powder size and sintering temperature effects of Fe-Cr-Al porous metal fabrication, Fe-Cr-Al powder was classified into 25-35 μm, 35-45 μm, 45-75 μm using an auto shaking sieve machine and then classified Fe-Cr-Al powders were pressed into disk shapes using a uniaxial press machine and CIP. The pelletized Fe-Cr-Al specimens were sintered at various temperatures in high vacuum. Properties such as pore size, porosity, and air permeability were evaluated using perm-porosimetry. Microstructure and phase changes were observed with SEM and XRD. Porosity and relative density were proportionated to increasing sintering temperature. With sufficient sintering at increasing temperatures, the pore size is expected to be gradually reduced. Porosity decreased with increasing sintering temperature and gradually increased necking of the powder.

  9. Surface phenomena during the early stages of sintering in steels modified with Fe–Mn–Si–C master alloys

    Energy Technology Data Exchange (ETDEWEB)

    Oro, Raquel, E-mail: raqueld@chalmers.se [Department of Materials and Manufacturing Technology, Chalmers University of Technology, Rännvägen 2A, SE-41296 Gothenburg (Sweden); Campos, Mónica, E-mail: campos@ing.uc3m.es [Department of Materials Science and Engineering, IAAB, Universidad Carlos III de Madrid, Av. Universidad 30, 28911 Leganés, Madrid (Spain); Hryha, Eduard, E-mail: hryha@chalmers.se [Department of Materials and Manufacturing Technology, Chalmers University of Technology, Rännvägen 2A, SE-41296 Gothenburg (Sweden); Torralba, José Manuel, E-mail: torralba@ing.uc3m.es [Department of Materials Science and Engineering, IAAB, Universidad Carlos III de Madrid, Av. Universidad 30, 28911 Leganés, Madrid (Spain); IMDEA Materials Institute, C/Eric Kandel, 2, 28906 Getafe, Madrid (Spain); Nyborg, Lars, E-mail: lars.nyborg@chalmers.se [Department of Materials and Manufacturing Technology, Chalmers University of Technology, Rännvägen 2A, SE-41296 Gothenburg (Sweden)

    2013-12-15

    The characteristics of the metallic powder surface play a critical role in the development of strong bonds between particles during sintering, especially when introducing elements with a high affinity for oxygen. In this study, Mn and Si have been combined in a Fe–Mn–Si–C master alloy powder in order to reduce their chemical activity and prevent oxidation during the heating stage of the sintering process. However, when this master alloy powder is mixed with an iron base powder, differences in chemical activity between both components can lead to an oxygen transfer from the iron base powder to the surface of the master alloy particles. The present research is focused on studying the evolution of the master alloy particle surface during the early stages of sintering. Surface characterization by X-ray Photoelectron Spectroscopy (XPS) shows that the master alloy powder surface is mostly covered by a thin easily reducible iron oxide layer (∼ 1 nm). Mn–Si particulate oxides are found as inclusions in specific areas of the surface. Evolution of oxides during sintering was studied on green compacts containing iron powder, graphite and Fe–Mn–Si–C master alloy powder that were heat treated in vacuum (10{sup −6} mbar) at different temperatures (from 400, 600, 800 to 1000 °C) and analyzed by means of XPS. Vacuum sintering provides the necessary conditions to remove manganese and silicon oxides from the powder surface in the range of temperatures between 600 °C and 1000 °C. When sintering in vacuum, since the gaseous products from reduction processes are continuously eliminated, oxidation of master alloy particles due to oxygen transfer through the atmosphere is minimized. - Highlights: • Mn and Si were introduced in sintered steels using a master alloy powder. • Surface of the master alloy is mainly covered by an easily reducible iron oxide. • Temperature ranges for oxidation/reduction are identified. • Vacuum conditions avoid oxygen transfer to

  10. POWDER INJECTION MOLDING OF SIC FOR THERMAL MANAGEMENT V

    Directory of Open Access Journals (Sweden)

    Valmikanathan Onbattuvelli

    2012-06-01

    Full Text Available Silicon carbide (SiC exhibits many functional properties that are relevant to applications in electronics, aerospace, defense and automotive industries. However, the successful translation of these properties into final applications lies in the net-shaping of ceramics into fully dense microstructures. Increasing the packing density of the starting powders is one effective route to achieve high sintered density and dimensional precision. The present paper presents an in-depth study on the effects of nanoparticle addition on the powder injection molding process (PIM of SiC powder-polymer mixtures. In particular, bimodal mixtures of nanoscale and sub-micrometer particles are found to have significantly increased powder packing characteristics (solids loading in the powder-polymer mixtures. The influence of nanoparticle addition on the multi-step PIM process is examined. The above results provide new perspectives which could impact a wide range of materials, powder processing techniques and applications.

  11. Transient liquid-phase bonding using coated metal powders

    Energy Technology Data Exchange (ETDEWEB)

    Zhuang, W.D.; Eagar, T.W. [Massachusetts Inst. of Tech., Cambridge, MA (United States). Dept. of Materials Science and Engineering

    1997-04-01

    Powder particles coated with a small amount of melting point depressant (MPD) reveal different sintering behavior in comparison to an uncoated powder mixture of the same composition. Interlayers consisting of the coated powder particles were used in the transient liquid-phase (TLP) bonding process. The coating material and the thickness of the deposit are important parameters that influence shrinkage. The amount of MPD was controlled such that the volume fraction of the liquid was very small but existed at all contacts, thus improving densification of the interlayer. Ni-20Cr and 304L stainless steel powders coated with Ni-10P were applied to join 304 stainless steels. Fully dense joints with mechanical properties comparable to those of the base metals were obtained with Ni-20Cr powder interlayers, whereas joints with 304L stainless steel powder interlayers showed inferior mechanical properties due to residual porosity in the joints.

  12. A biogeochemical cycle for aluminium?

    Science.gov (United States)

    Exley, Christopher

    2003-09-15

    The elaboration of biogeochemical cycles for elements which are known to be essential for life has enabled a broad appreciation of the homeostatic mechanisms which underlie element essentiality. In particular they can be used effectively to identify any part played by human activities in element cycling and to predict how such activities might impact upon the lithospheric and biospheric availability of an element in the future. The same criteria were the driving force behind the construction of a biogeochemical cycle for aluminium, a non-essential element which is a known ecotoxicant and a suspected health risk in humans. The purpose of this exercise was to examine the concept of a biogeochemical cycle for aluminium and not to review the biogeochemistry of this element. The cycle as presented is rudimentary and qualitative though, even in this nascent form, it is informative and predictive and, for these reasons alone, it is deserving of future quantification. A fully fledged biogeochemical cycle for aluminium should explain the biospheric abundance of this element and whether we should expect its (continued) active involvement in biochemical evolution.

  13. 49 CFR 40.295 - May employees or employers seek a second SAP evaluation if they disagree with the first SAP's...

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 1 2010-10-01 2010-10-01 false May employees or employers seek a second SAP evaluation if they disagree with the first SAP's recommendations? 40.295 Section 40.295 Transportation Office... seek a second SAP evaluation if they disagree with the first SAP's recommendations? (a) As an employee...

  14. Synthesis and Rapid Sintering of Nanocrystalline CoTi-ZrO{sub 2} Composite

    Energy Technology Data Exchange (ETDEWEB)

    Shon, In-Jin [Chonbuk National University, Jeonju (Korea, Republic of)

    2016-11-15

    CoTi and ZrO{sub 2} nanopowders were mechanochemically synthesized from CoTiO{sub 3} and Zr powders according to the reaction (2CoTiO{sub 3} + 3Zr → 2CoTi + 3ZrO{sub 2}). The milled powders were then consolidated by pulsed current-activated sintering within two minutes under an applied pressure of 80MPa. The average hardness and fracture toughness of the nanostructured 2CoTi-3ZrO{sub 2} composite sintered from high energy ball milled powder were 940 kg/mm{sup 2} and 6 MPa·m{sup 1/2}, respectively. The mechanical properties of the composite were higher than those of monolithic CoTi or ZrO{sub 2}, respectively. The microstructure and phases of the composite were investigated using FE-SEM and XRD.

  15. Toxicity of aluminium on five aquatic invertebrates; Aluminiums toksisitet paa 5 akvatiske invertebrater

    Energy Technology Data Exchange (ETDEWEB)

    Moe, J. [Oslo Univ. (Norway)

    1996-01-01

    The conference paper deals with the experiments done by investigating the effects from the toxicity of aluminium on aquatic invertebrates. The aim of the experiments was to compare the toxicity of unstable aluminium compounds with stable forms of aluminium. 8 refs., 2 figs., 2 tabs.

  16. (YSZ) powders

    Indian Academy of Sciences (India)

    Unknown

    XRD pattern for YSZ gel calcined at 900°C. Figure 3. Particle size distribution of the dry and wet ground slurries (20 vol.% solid content at a pH of 3). A. powder dry ground for 1 h; B, C, D, E. wet ground for 1, 2, 4, 10 h, res- pectively. Figure 4. Zeta-potential variation with pH for aqueous sus- pensions of 900°C calcined YSZ ...

  17. Brain-aluminium concentration in dialysis encephalopathy.

    Science.gov (United States)

    McDermott, J R; Smith, A I; Ward, M K; Parkinson, I S; Kerr, D N

    1978-04-29

    Brain-aluminium concentrations were found to be significantly higher in 7 patients dying with dialysis encephalopathy (mean 15.9 microgram aluminium/g dry weight) than in 11 dialysed controls (4.4 microgram/g) and in 2 uraemic patients who were not dialysed (2.7 microgram/g). The grey matter from the patients with dialysis encephalopathy contained about three times as much aluminium as white matter. The results suggest that dialysis with untreated and/or softened tap-water (aluminium concentration 0.1-1.2 mg/1) makes the major contribution to brain-aluminium levels; dialysis with deionised water (aluminium concentration normally less than 0.02 mg/1) and intake of phosphate-binding AL(OH)3 gel are less important. Brain aluminium levels remain elevated for up to four years after restoration of good renal function by transplantation. The association of dialysis encephalopathy with high levels of aluminium in the brain and in the dialysis water emphasises the potential neurotoxicity of aluminium in man.

  18. Aluminium and nickel in human albumin solutions

    DEFF Research Database (Denmark)

    Gammelgaard, Bente; Sandberg, E

    1989-01-01

    Five different brands of commercially available human albumin solutions for infusion were analysed for their aluminium and nickel contents by atomic absorption spectrometry. The aluminium concentrations ranged from 12 micrograms/l to 1109 micrograms/l and the nickel concentrations ranged from 17...... micrograms/l to 77 micrograms/l. Examination of the aluminium and nickel contents of the constituents for the production of one brand showed too low levels to explain the final contamination of the product. By following the aluminium and nickel concentrations of the same brand during the production...

  19. Liquid Phase Sintering of (Ti,ZrC with WC-Co

    Directory of Open Access Journals (Sweden)

    Taoran Ma

    2017-01-01

    Full Text Available (Ti,ZrC powder was sintered with WC-Co following an industrial process, including an isotherm at 1410 °C. A series of interrupted sintering trials was performed with the aim of studying the sintering behavior and the microstructural evolution during both solid-state and liquid-state sintering. Reference samples, using the same elemental compositions but with the starting components TiC and ZrC instead of (Ti,ZrC, were also sintered. The microstructure was investigated using scanning electron microscopy and energy dispersive X-ray spectroscopy. It is found that the (Ti,ZrC phase decomposes into Ti-rich and Zr-rich nano-scale lamellae before the liquid-state of the sintering initiates. The final microstructure consists of the binder and WC as well as two different γ phases, rich in either Ti (γ1 or Zr (γ2. The γ2 phase grains have a core-shell structure with a (Ti,ZrC core following the full sintering cycle. The major differences observed in (Ti,ZrC with respect to the reference samples after the full sintering cycle were the referred core-shell structure and the carbide grain sizes; additionally, the microstructural evolution during sintering differs. The grain size of carbides (WC, γ1, and γ2 is about 10% smaller in WC-(Ti,ZrC-Co than WC-TiC-ZrC-Co. The shrinkage behavior and hardness of both composites are reported and discussed.

  20. SAP deficiency mitigated atherosclerotic lesions in ApoE(-/-) mice.

    Science.gov (United States)

    Zheng, Lingyun; Wu, Teng; Zeng, Cuiling; Li, Xiangli; Li, Xiaoqiang; Wen, Dingwen; Ji, Tianxing; Lan, Tian; Xing, Liying; Li, Jiangchao; He, Xiaodong; Wang, Lijing

    2016-01-01

    Serum amyloid P conpoent (SAP), a member of the pentraxin family, interact with pathogens and cell debris to promote their removal by macrophages and neutrophils and is co-localized with atherosclerotic plaques in patients. However, the exact mechanism of SAP in atherogenesis is still unclear. We investigated whether SAP influence macrophage recruitment and foam cell formation and ultimately affect atherosclerotic progression. we generated apoE(-/-); SAP(-/-) (DKO) mice and fed them western diet for 4 and 8 weeks to characterize atherosclerosis development. SAP deficiency effectively reduced plaque size both in the aorta (p = 0.0006 for 4 wks; p = 0.0001 for 8 wks) and the aortic root (p = 0.0061 for 4 wks; p = 0.0079 for 8wks) compared with apoE(-/-) mice. Meanwhile, SAP deficiency inhibited oxLDL-induced foam cell formation (p = 0.0004) compared with apoE(-/-) mice and SAP treatment increases oxLDL-induced foam cell formation (p = 0.002) in RAW cells. Besides, SAP deficiency reduced macrophages recruitment (p = 0.035) in vivo and in vitro (p = 0.026). Furthermore, SAP treatment enhanced CD36 (p = 0.007) and FcγRI (p = 0.031) expression induced by oxLDL through upregulating JNK and p38 MAPK phosphorylation whereas specific JNK1/2 inhibitor reduced CD36 (p = 0.0005) and FcγRI (P = 0.0007) expression in RAW cell. SAP deficiency also significantly decreased the expression of M1 and M2 macrophage markers and inflammatory cytokines in oxLDL-induced macrophages. SAP deficiency mitigated foam cell formation and atherosclerotic development in apoE(-/-) mice, due to reduction in macrophages recruitment, polarization and pro-inflammatory cytokines and inhibition the CD36/FcγR-dependent signaling pathway. Copyright © 2015 Elsevier Ireland Ltd. All rights reserved.

  1. Synthesis and Optimization of the Sintering Kinetics of Actinide Nitrides

    Energy Technology Data Exchange (ETDEWEB)

    Drryl P. Butt; Brian Jaques

    2009-03-31

    Research conducted for this NERI project has advanced the understanding and feasibility of nitride nuclear fuel processing. In order to perform this research, necessary laboratory infrastructure was developed; including basic facilities and experimental equipment. Notable accomplishments from this project include: the synthesis of uranium, dysprosium, and cerium nitrides using a novel, low-cost mechanical method at room temperature; the synthesis of phase pure UN, DyN, and CeN using thermal methods; and the sintering of UN and (Ux, Dy1-x)N (0.7 ≤ X ≤ 1) pellets from phase pure powder that was synthesized in the Advanced Materials Laboratory at Boise State University.

  2. Spark plasma sintering and mechanical properties of $ZrO_{2} (Y_{2}O_{3})-Al_{2}O_{3}$ composites

    CERN Document Server

    Jin Sheng H; Dalla Torre, S; Miyamoto, H; Miyamoto, K

    2000-01-01

    Spark plasma sintering (SPS) was conducted on nanocrystalline ZrO/sub 2/(Y/sub 2/O/sub 3/)-20 mol% Al/sub 2/O/sub 3/ powder at a heat rate of 600 degrees C/min with a short holding time. Full density was obtained at sintering temperatures >1300 degrees C. Considerable grain growth occurred relative to the initial powder particles, but smaller grain size and higher density can be obtained as compared to hot-pressing. High flexural strength and fracture toughness were also achieved for the SPS-resulted composite. (8 refs).

  3. Polymer quenched prealloyed metal powder

    Science.gov (United States)

    Hajaligol, Mohammad R.; Fleischhauer, Grier; German, Randall M.

    2001-01-01

    A powder metallurgical process of preparing a sheet from a powder having an intermetallic alloy composition such as an iron, nickel or titanium aluminide. The sheet can be manufactured into electrical resistance heating elements having improved room temperature ductility, electrical resistivity, cyclic fatigue resistance, high temperature oxidation resistance, low and high temperature strength, and/or resistance to high temperature sagging. The iron aluminide has an entirely ferritic microstructure which is free of austenite and can include, in weight %, 4 to 32% Al, and optional additions such as .ltoreq.1% Cr, .gtoreq.0.05% Zr .ltoreq.2% Ti, .ltoreq.2% Mo, .ltoreq.1% Ni, .ltoreq.0.75% C, .ltoreq.0.1% B, .ltoreq.1% submicron oxide particles and/or electrically insulating or electrically conductive covalent ceramic particles, .ltoreq.1% rare earth metal, and/or .ltoreq.3 % Cu. The process includes forming a non-densified metal sheet by consolidating a powder having an intermetallic alloy composition such as by roll compaction, tape casting or plasma spraying, forming a cold rolled sheet by cold rolling the non-densified metal sheet so as to increase the density and reduce the thickness thereof and annealing the cold rolled sheet. The powder can be a water, polymer or gas atomized powder which is subjecting to sieving and/or blending with a binder prior to the consolidation step. After the consolidation step, the sheet can be partially sintered. The cold rolling and/or annealing steps can be repeated to achieve the desired sheet thickness and properties. The annealing can be carried out in a vacuum furnace with a vacuum or inert atmosphere. During final annealing, the cold rolled sheet recrystallizes to an average grain size of about 10 to 30 .mu.m. Final stress relief annealing can be carried out in the B2 phase temperature range.

  4. Understanding the Biocompatibility of Sintered Calcium Phosphate with Ratio of [Ca]/[P] = 1.50

    Directory of Open Access Journals (Sweden)

    Feng-Lin Yen

    2012-01-01

    Full Text Available Biocompatibility of sintered calcium phosphate pellets with [Ca]/[P] = 1.50 was determined in this study. Calcium pyrophosphate (CPP phase formed on the sintered pellets immersed in a normal saline solution for 14 d at 37∘C. The intensities of hydroxyapatite (HA reflections in the X-ray diffraction (XRD patterns of the pellets were retrieved to as-sintered state. The pellet surface morphology shows that CPP crystallites were clearly present and make an amorphous calcium phosphate (ACP to discriminate against become to the area of slice join together. In addition, the intensities of the CPP reflections in the XRD patterns were the highest when the pellets were immersed for 28 d. When the CPP powders were extracted from the pellets after immersion in the solution for 14 d, the viability of 3T3 cells remained above 90% for culture times from 1 to 4 d. The pellet surface morphology observed using optical microscopy showed that the cells did not adhere to the bottom of the sintered pellets when cultured for 4 d; however, some CPP phase precipitates were formed, as confirmed by XRD. In consequence, the results suggest that the sintered HA powders are good materials for use in biomedical applications because of their good biocompatibility.

  5. Effect of sintering processing on microstructure, mechanical properties and corrosion resistance of Ti–24Nb–4Zr–7.9Sn alloy for biomedical applications

    Energy Technology Data Exchange (ETDEWEB)

    Guo, Shibo, E-mail: guoshibo163@163.com [School of Electromechanism Engineering, Hunan University of Science and Technology, Xiangtan 411201 (China); State Key Laboratory for Advanced Metals and Materials, School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China); Chu, Aimin; Wu, Haijiang; Cai, Chunbo [School of Electromechanism Engineering, Hunan University of Science and Technology, Xiangtan 411201 (China); Qu, Xuanhui [State Key Laboratory for Advanced Metals and Materials, School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China)

    2014-06-01

    Highlights: • Ti–24Nb–4Zr–7.9Sn alloy is prepared by powder metallurgy method. • The alloy prepared at 1250 °C for 2 h has more β-matrix and tiny α-precipitation. • The alloy prepared at 1250 °C for 2 h possesses good mechanical properties. • The alloy prepared at 1250 °C for 2 h exhibits better corrosion resistance. - Abstract: Ti–24Nb–4Zr–7.9Sn alloy was prepared by Powder Metallurgy (PM) method using titanium hydride powder, niobium powder, zirconium powder, and tin powder as raw materials. The effect of sintering processing on microstructure, mechanical properties, and corrosion resistance was investigated in details. The alloy possessed dominant β-matrix and a little α-precipitation. The mechanical properties of the alloy sintered at 1250 °C for 2 h were better than those of the alloys with other sintering processing, which would avoid stress shielding and thus prevent bone resorption in orthopedic implants applications. As long-term stability in biological environment is required, the electrochemical behaviors in a simulated body fluid (Hank’s solution and simulated saliva solution) were also evaluated. Potentiodynamic polarization curves exhibited that the sample sintered at 1250 °C for 2 h had better corrosion properties than those of other sintering processing. The good corrosion resistance combined with better mechanical biocompatibility made the Ti–24Nb–4Zr–7.9Sn alloy suitable for use as orthopedic implants.

  6. The Effect of Laser Surface Treatment on Structure and Mechanical Properties Aluminium Alloy ENAC-AlMg9

    Directory of Open Access Journals (Sweden)

    Pakieła W.

    2016-09-01

    Full Text Available In this work, the influence of a high power diode laser surface treatment on the structure and properties of aluminium alloy has been determined. The aim of this study was to improve the mechanical and tribological properties of the surface layer of the aluminium alloy by simultaneously melting and feeding tungsten carbide particles into the molten pool. During the process was used high-power diode laser HPDL. In order to remelt the aluminium alloy surface the HPDL laser of 1.8, 2.0 and 2.2 kW laser beam power has been used. The linear laser scan rate of the beam was set 0.5 cm/s. In order to protect the liquid metal during laser treatment was used argon. As a base material was used aluminium alloy ENAC-AlMg9. To improve the surface mechanical and wear properties of the applied aluminium alloy was used biphasic tungsten carbide WC/W2C. The size of alloying powder was in the range 110-210 µm. The ceramic powder was introduced in the remelting zone by a gravity feeder at a constant rate of 8 g/m.

  7. SAID-SAPS Paradigm: Beliefs and Reality

    Science.gov (United States)

    Mishin, E. V.

    2016-12-01

    Enhanced westward flows are the dominant feature of the plasma convection in the perturbed subauroral geospace. These include latitudinally-narrow "polarization jets" (PJ) or "subauroral ion drifts" (SAID) observed mainly in the premidnight MLT sector and broad flow channels on the duskside. The generic term "sub-auroral polarization streams" (SAPS) was introduced to unite both (narrow and broad) flows, taking for granted that their underlying mechanisms are quite similar, if not the same. The concept of voltage and current generators is believed to explain the SAPS major features. The generator paradigm treats hot, ≥1 keV, plasma sheet (PS) particles as single (test) particles driven by the dawn-to-dusk and co-rotation electric fields and gradient-curvature drift disregarding charge neutrality and concomitant polarization fields, inherent in slow plasma processes. In this approach, the inner boundary of the hot ion trajectories on the duskside extends earthward of that of the PS electrons by some distance increasing toward dusk. However, magnetically conjugate observations in the evening sector reveal that the generator paradigm fails to explain the substorm SAID features and that they are rather explained in terms of a short-circuiting of substorm-injected hot plasma jets over the plasmapause. This report presents multispacecraft magnetically conjugate observations of substorm-enhanced flows on the duskside showing that their features are hardly compatible with the (test particle) generator paradigm. It is suggested that they are causally related to the two-loop system of the westward traveling surge.

  8. Microstructure, mechanical properties, bio-corrosion properties and antibacterial properties of Ti–Ag sintered alloys

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Mian [Key Lab. for Anisotropy and Texture of Materials, Education Ministry of China, Northeastern University, Shenyang 110819 (China); Zhang, Erlin, E-mail: zhangel@atm.neu.edu.cn [Key Lab. for Anisotropy and Texture of Materials, Education Ministry of China, Northeastern University, Shenyang 110819 (China); Zhang, Lan [State Key Laboratory for Mechanical Behavior of Materials, Xi' an Jiaotong University, Xi' an 710049 (China)

    2016-05-01

    In this research, Ag element was selected as an antibacterial agent to develop an antibacterial Ti–Ag alloy by a powder metallurgy. The microstructure, phase constitution, mechanical properties, corrosion resistance and antibacterial properties of the Ti–Ag sintered alloys have been systematically studied by X-ray diffraction (XRD), scanning electron microscope (SEM), compressive test, electrochemical measurements and antibacterial test. The effects of the Ag powder size and the Ag content on the antibacterial property and mechanical property as well as the anticorrosion property have been investigated. The microstructure results have shown that Ti–Ag phase, residual pure Ag and Ti were the mainly phases in Ti–Ag(S75) sintered alloy while Ti{sub 2}Ag was synthesized in Ti–Ag(S10) sintered alloy. The mechanical test indicated that Ti–Ag sintered alloy showed a much higher hardness and the compressive yield strength than cp-Ti but the mechanical properties were slightly reduced with the increase of Ag content. Electrochemical results showed that Ag powder size had a significant effect on the corrosion resistance of Ti–Ag sintered alloy. Ag content increased the corrosion resistance in a dose dependent way under a homogeneous microstructure. Antibacterial tests have demonstrated that antibacterial Ti–Ag alloy was successfully prepared. It was also shown that the Ag powder particle size and the Ag content influenced the antibacterial activity seriously. The reduction in the Ag powder size was benefit to the improvement in the antibacterial property and the Ag content has to be at least 3 wt.% in order to obtain a strong and stable antibacterial activity against Staphylococcus aureus bacteria. The bacterial mechanism was thought to be related to the Ti{sub 2}Ag and its distribution. - Highlights: • Ti–Ag alloy with up to 99% antibacterial rate was developed by powder metallurgy. • The effects of the Ag powder size and the Ag content on the

  9. Stem sap flow in plants under low gravity conditions

    Science.gov (United States)

    Tokuda, Ayako; Hirai, Hiroaki; Kitaya, Yoshiaki

    2016-07-01

    A study was conducted to obtain a fundamental knowledge for plant functions in bio-regenerative life support systems in space. Stem sap flow in plants is important indicators for water transport from roots to atmosphere through leaves. In this study, stem sap flow in sweetpotato was assessed at gravity levels from 0.01 to 2 g for about 20 seconds each during parabolic airplane flights. Stem sap flow was monitored with a heat balance method in which heat generated with a tiny heater installed in the stem was transferred upstream and downstream by conduction and upstream by convection with the sap flow through xylems of the vascular tissue. Thermal images of stem surfaces near heated points were captured using infrared thermography and the internal heat convection corresponding to the sap flow was analyzed. In results, the sap flow in stems was suppressed more at lower gravity levels without forced air circulation. No suppression of the stem sap flow was observed with forced air circulation. Suppressed sap flow in stems would be caused by suppression of transpiration in leaves and would cause restriction of water and nutrient uptake in roots. The forced air movement is essential to culture healthy plants at a high growth rate under low gravity conditions in space.

  10. Sugar and macrominerals composition of sap produced by Raphia ...

    African Journals Online (AJOL)

    The exudates (saps) were collected and the sugars and macromineral composition were determined. Maximum sucrose quantity (9.5%) was obtained about 28 days after initiation of tapping. The sucrose concentration was correlated with the sap volume. Sodium, potassium, calcium, magnesium, phosphorus and nitrogen ...

  11. Superabsorbent polymers (SAP) enhance efficient and eco-friendly ...

    African Journals Online (AJOL)

    In arid and semiarid regions of northern China, there is an increasing interest in using reduced rate of chemical fertilizer along with water-saving superabsorbent polymer (SAP) for field crop production. The objective was to evaluate the effectiveness of different rates of SAP (low, 0.75; medium, 11.3 and high, 15.0 kg ha-1) ...

  12. Structural and binding studies of SAP-1 protein with heparin.

    Science.gov (United States)

    Yadav, Vikash K; Mandal, Rahul S; Puniya, Bhanwar L; Kumar, Rahul; Dey, Sharmistha; Singh, Sarman; Yadav, Savita

    2015-03-01

    SAP-1 is a low molecular weight cysteine protease inhibitor (CPI) which belongs to type-2 cystatins family. SAP-1 protein purified from human seminal plasma (HuSP) has been shown to inhibit cysteine and serine proteases and exhibit interesting biological properties, including high temperature and pH stability. Heparin is a naturally occurring glycosaminoglycan (with varied chain length) which interacts with a number of proteins and regulates multiple steps in different biological processes. As an anticoagulant, heparin enhances inhibition of thrombin by the serpin antithrombin III. Therefore, we have employed surface plasmon resonance (SPR) to improve our understanding of the binding interaction between heparin and SAP-1 (protease inhibitor). SPR data suggest that SAP-1 binds to heparin with a significant affinity (KD = 158 nm). SPR solution competition studies using heparin oligosaccharides showed that the binding of SAP-1 to heparin is dependent on chain length. Large oligosaccharides show strong binding affinity for SAP-1. Further to get insight into the structural aspect of interactions between SAP-1 and heparin, we used modelled structure of the SAP-1 and docked with heparin and heparin-derived polysaccharides. The results suggest that a positively charged residue lysine plays important role in these interactions. Such information should improve our understanding of how heparin, present in the reproductive tract, regulates cystatins activity. © 2014 John Wiley & Sons A/S.

  13. Creating "SMART" Supply Chain Scenarios Using SAP R/3

    Science.gov (United States)

    Ragan, Joseph M.; McGettigan, Patrick J.; Storms, Michael R.; Rizman, Brian

    2004-01-01

    Pedagogical revisions to the undergraduate Haub School of Business curriculum at Saint Joseph's University employing the SAP R/3 system encompass the core accounting courses traversing the sophomore and junior years. The entire accounting curriculum was overhauled in order to integrate SAP R/3. Each course progressively builds upon and expands the…

  14. Recent analytical developments for powder characterization

    Science.gov (United States)

    Brackx, E.; Pages, S.; Dugne, O.; Podor, R.

    2015-07-01

    Powders and divided solid materials are widely represented as finished or intermediary products in industries as widely varied as foodstuffs, cosmetics, construction, pharmaceuticals, electronic transmission, and energy. Their optimal use requires a mastery of the transformation process based on knowledge of the different phenomena concerned (sintering, chemical reactivity, purity, etc.). Their modelling and understanding need a prior acquisition of sets of data and characteristics which are more or less challenging to obtain. The goal of this study is to present the use of different physico-chemical characterization techniques adapted to uranium-containing powders analyzed either in a raw state or after a specific preparation (ionic polishing). The new developments touched on concern dimensional characterization techniques for grains and pores by image analysis, chemical surface characterization and powder chemical reactivity characterization. The examples discussed are from fabrication process materials used in the nuclear fuel cycle.

  15. A new process based agglomeration parameter to characterize ceramic powders

    Energy Technology Data Exchange (ETDEWEB)

    Balakrishna, Palanki [Nuclear Fuel Complex, 17-1-391/44 Subrahmanya Nagar, Saidabad, Hyderabad 500 059, Andhra Pradesh (India)], E-mail: bpalanki@rediffmail.com; Narasimha Murty, B.; Anuradha, M. [Nuclear Fuel Complex, 17-1-391/44 Subrahmanya Nagar, Saidabad, Hyderabad 500 059, Andhra Pradesh (India)

    2009-02-15

    Uranium dioxide powders are made through aqueous chemical route involving precipitation, drying, calcination and reduction. The presence of agglomerates causes powder packing difficulties in the compaction die, and non-uniform and incomplete densification on sintering. To quantify the degree of agglomeration, several authors have proposed 'Agglomeration Parameters'. The change in BET specific surface area of calcined U{sub 3}O{sub 8} upon reduction to UO{sub 2} per unit temperature difference is a simple new measure of agglomeration in uranium dioxide powders.

  16. Application of polymer-powder slurry for fabrication of abrasion resistant coatings on tool materials

    OpenAIRE

    G. Matula

    2011-01-01

    Purpose: Development of a new generation tool materials on the basis of M2 high speed-steel or 41Cr4 steel covered with the carbides. Application of pressureless forming of powder as a manufacturing method of anti-wear coatings gives the possibility to produce this materials with relative low cost of production.Design/methodology/approach: Powder metallurgy, pressureless forming of powder, sintering, microstructure examination, X-ray dispersive energy examination, hardness examination.Finding...

  17. Peridynamic Theory as a New Paradigm for Multiscale Modeling of Sintering

    Energy Technology Data Exchange (ETDEWEB)

    Silling, Stewart A. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Abdeljawad, Fadi [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Ford, Kurtis Ross [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

    2017-09-01

    Sintering is a component fabrication process in which powder is compacted by pressing or some other means and then held at elevated temperature for a period of hours. The powder grains bond with each other, leading to the formation of a solid component with much lower porosity, and therefore higher density and higher strength, than the original powder compact. In this project, we investigated a new way of computationally modeling sintering at the length scale of grains. The model uses a high-fidelity, three-dimensional representation with a few hundred nodes per grain. The numerical model solves the peridynamic equations, in which nonlocal forces allow representation of the attraction, adhesion, and mass diffusion between grains. The deformation of the grains is represented through a viscoelastic material model. The project successfully demonstrated the use of this method to reproduce experimentally observed features of material behavior in sintering, including densification, the evolution of microstructure, and the occurrence of random defects in the sintered solid.

  18. Effective Utilization of Semicharcoal in Sintering

    Science.gov (United States)

    Wang, Zhe; Zhang, Jian-liang; Meng, Fan-yi; Wang, Run-bo

    The influence of semicharcoal substitution for coke breeze on sintering performance was investigated by pot-grate sintering test. At a fixed fuel ratio, sinter productivity and strength decreased with the substitution increasing from 0 to 100% due to better combustibility. To enhance the utilization efficiency of 100% semicharcoal, sintering parameters (moisture and suction pressure) was adjusted. With the moisture increasing, sinter performance of 100% semicharcoal increased because of the suppression of semicharcoal incomplete combustion. As the moisture further increasing to 9.0%, sinter quality gave rise to a decrease trend. The results also showed that the increase of suction pressure was benefit for the increase of heat transfer rate, leading to the improvement of heat utilization energy. Measures to enhance magnetite oxidation during sintering are discussed based on current understanding of the fundamentals that control the sintering process.

  19. Recycling of mill scale in sintering process

    Directory of Open Access Journals (Sweden)

    El-Hussiny N.A.

    2011-01-01

    Full Text Available This investigation deals with the effect of replacing some amount of Baharia high barite iron ore concentrate by mill scale waste which was characterized by high iron oxide content on the parameters of the sintering process., and investigation the effect of different amount of coke breeze added on sintering process parameters when using 5% mill scale waste with 95% iron ore concentrate. The results of this work show that, replacement of iron ore concentrate with mill scale increases the amount of ready made sinter, sinter strength and productivity of the sinter machine and productivity at blast furnace yard. Also, the increase of coke breeze leads to an increase the ready made sinter and productivity of the sintering machine at blast furnace yard. The productivity of the sintering machine after 5% decreased slightly due to the decrease of vertical velocity.

  20. Enhanced Sintering of TiNi Shape Memory Foams under Mg Vapor Atmosphere

    Science.gov (United States)

    Aydoğmuş, Tarik; Bor, Şakir

    2012-12-01

    TiNi alloy foams are promising candidates for biomaterials to be used as artificial orthopedic implant materials for bone replacement applications in biomedical sector. However, certain problems exist in their processing routes, such as formation of unwanted secondary intermetallic phases leading to brittleness and deterioration of shape memory and superelasticity characteristics; and the contamination during processing resulting in oxides and carbonitrides which affect mechanical properties negatively. Moreover, the eutectic reaction present in Ti-Ni binary system at 1391 K (1118 °C) prevents employment of higher sintering temperatures (and higher mechanical properties) even when equiatomic prealloyed powders are used because of Ni enrichment of TiNi matrix as a result of oxidation. It is essential to prevent oxidation of TiNi powders during processing for high-temperature (>1391 K i.e., 1118 °C) sintering practices. In the current study, magnesium powders were used as space holder material to produce TiNi foams with the porosities in the range of 40 to 65 pct. It has been found that magnesium prevents secondary phase formation and contamination. It also prevents liquid phase formation while enabling employment of higher sintering temperatures by two-step sintering processing: holding the sample at 1373 K (1100 °C) for 30 minutes, and subsequently sintering at temperatures higher than the eutectic temperature, 1391 K (1118 °C). By this procedure, magnesium may allow sintering up to temperatures close to the melting point of TiNi. TiNi foams produced with porosities in the range of 40 to 55 pct were found to be acceptable as implant materials in the light of their favorable mechanical properties.