WorldWideScience

Sample records for sandia solidification process

  1. Advances in Solidification Processing

    Directory of Open Access Journals (Sweden)

    Hugo F. Lopez

    2015-08-01

    Full Text Available Melt solidification is the shortest and most viable route to obtain components, starting from the design to the finished products. Hence, a sound knowledge of the solidification of metallic materials is essential for the development of advanced structural metallic components that drive modern technological societies. As a result, there have been innumerable efforts and full conferences dedicated to this important subject [1–6]. In addition, there are various scientific journals fully devoted to investigating the various aspects which give rise to various solidification microstructures [7–9]. [...

  2. Complex banded structures in directional solidification processes.

    Science.gov (United States)

    Korzhenevskii, A L; Rozas, R E; Horbach, J

    2016-01-27

    A combination of theory and numerical simulation is used to investigate impurity superstructures that form in rapid directional solidification (RDS) processes in the presence of a temperature gradient and a pulling velocity with an oscillatory component. Based on a capillary wave model, we show that the RDS processes are associated with a rich morphology of banded structures, including frequency locking and the transition to chaos.

  3. Implementing a lessons learned process at Sandia National Laboratories

    Energy Technology Data Exchange (ETDEWEB)

    Fosshage, Erik D.; Drewien, Celeste A.; Eras, Kenneth; Hartwig, Ronald Craig; Post, Debra S.; Stoecker, Nora Kathleen

    2016-01-01

    The Lessons Learned Process Improvement Team was tasked to gain an understanding of the existing lessons learned environment within the major programs at Sandia National Laboratories, identify opportunities for improvement in that environment as compared to desired attributes, propose alternative implementations to address existing inefficiencies, perform qualitative evaluations of alternative implementations, and recommend one or more near-term activities for prototyping and/or implementation. This report documents the work and findings of the team.

  4. Fundamentals of Alloy Solidification Applied to Industrial Processes

    Science.gov (United States)

    1984-01-01

    Solidification processes and phenomena, segregation, porosity, gravity effects, fluid flow, undercooling, as well as processing of materials in the microgravity environment of space, now available on space shuttle flights were discussed.

  5. A visualization of the eutectic solidification process

    Directory of Open Access Journals (Sweden)

    E. Olejnik

    2007-12-01

    Full Text Available The study presents a visualization of the sequence of formation of eutectic grains during solidification in volume and directional solidification of model organic materials from the system of salol (faceted phase - camphor (non-faceted phase and carbon tetrabromide (non-faceted phase - hexachloroethane (non-faceted phase. It has been proved that the faceted phase may act as a substrate for nucleation of the non-faceted phase, while the non-faceted phase in a eutectic grain is of polycrystalline character. The directional solidification of non-faceted/non-faceted eutectic enabled disclosing various structural defects, while solidification in volume explained in what way the, so called, halo effect is formed.

  6. Online process control for directional solidification by ultrasonic pulse echo technique.

    Science.gov (United States)

    Drevermann, A; Pickmann, C; Tiefers, R; Zimmermann, G

    2004-04-01

    A method of controlling the actual growth velocity during directional solidification based on ultrasound has been developed. For this purpose a pulse echo technique is used to measure the actual solidification rate online. This quantity is used to control the furnace velocity. Solidification experiments with metallic alloys and constant furnace velocity often result in non-steady actual solidification rates. Experiments carried out with online process control demonstrate that a really steady-state solidification with a constant solidification rate is achieved.

  7. Advances on Microstructure Modeling of Solidification Process of Shape Casting

    Institute of Scientific and Technical Information of China (English)

    柳百成; 许庆彦

    2004-01-01

    Simulation technology for shape casting at macro-scale has been successfully put into engineering application in a number of casting plants and as a result the quality of castings is assured, the research and development time is shortened, and the manufacturing cost is greatly saved as well. In this paper, modeling and simulation technologies of solidification process of shape casting at microstructure-scale, especially deterministic, cellular automaton, and phase field models are studied and reviewed.

  8. Solidification process and infrared image characteristics of permanent mold castings

    Science.gov (United States)

    Viets, Roman; Breuer, Markus; Haferkamp, Heinz; Kruessel, Thomas; Niemeyer, Matthias

    1999-03-01

    Interdependence between the development of temperature gradients at the solid-liquid interface during solidification of metals and the formation of local defects demands for thermal investigation. In foundry practice thermocouples are used to control the die's overall cooling-rate, but fluctuations in product quality still occur. Capturing FIR- thermograms after opening the die visualizes the state, when most thermal throughput has already flattened the temperature gradients in the mold. Rapid dissipation of heat from liquid metal to the mold during solidification forces further approach of the process investigation by slowing down the heat flux or the use of transparent mold material. Aluminum gravity casting experiments under technical vacuum conditions lead to decelerated solidification by suppression of convection and image sequences containing explicit characteristics that could be assigned to local shrinkage of the casting. Hence relevant clusters are extracted and thermal profiles are drawn from image series, pointing out correlations between feeding performance from the sink heads and the appearance of local defects. Tracing thermal processes in vacuum casting can scarcely be transferred to image data in foundry practice, since only little analogies exist between atmospheric and vacuum casting. The diagnosis of the casting process requires detection of the still closed mold using a transparent silica- aerogel sheet as part of the die. Hereby thermograms of the initial heat input are recorded by adapting a NIR-camera in addition to the FIR-unit. Thus the entire thermal compensation at the joint face for each casting is visualized. This experimental set-up is used for image sequence analysis related to the intermediate casting phases of mold filling, body formation and solidification shrinkage.

  9. Modeling of solidification of MMC composites during gravity casting process

    Directory of Open Access Journals (Sweden)

    R. Zagórski

    2013-04-01

    Full Text Available The paper deals with computer simulation of gravity casting of the metal matrix composites reinforced with ceramics (MMC into sand mold. The subject of our interest is aluminum matrix composite (AlMMC reinforced with ceramic particles i.e. silicon carbide SiC and glass carbon Cg. The created model describes the process taking into account solidification and its influence on the distribution of reinforcement particles. The computer calculation has been carried out in 2D system with the use of Navier-Stokes equations using ANSYS FLUENT 13. The Volume of Fluid approach (VOF and enthalpy method have been used to model the air-fluid free surface (and also volume fraction of particular continuous phases and the solidification of the cast, respectively.

  10. Numerical prediction of the incremental melting and solidification process

    Institute of Scientific and Technical Information of China (English)

    Jun Wang; Chengchang Jia; Sheng Yin

    2003-01-01

    A mathematical formulation is applied to represent the phenomena in the incremental melting and solidification process (IMSP), and the temperature and electromagnetic fields and the depth of steel liquid phase are calculated by a finite difference technique using the control volume method. The result shows that the predicted values are in good agreement with the observations. In accordance with the calculated values for different kinds of materials and different size of molds, the technological parameter of the IMS process such as the power supply and the descending speed rate can be determined.

  11. Numerical Simulation of Dendrite Evolution during Solidification Process

    Institute of Scientific and Technical Information of China (English)

    LI Qiang; GUO Qiao-yi; REN Chuan-fu

    2005-01-01

    In order to precisely describe the dendrite evolution during solidification process, especially in microscale, a continuous method is presented to deal with the discontinuous physical properties beside the solid/liquid interface. In this method, the physical properties are used as averaging physical properties of solid phase and liquid phase in the interface zone, which can smooth the property gap between solid and liquid phases, and make the properties from liquid phase to solid phase. The simulated results show that the method can represent the sidebranches and the solute micro-segregation well.

  12. Construction and analysis of dynamic solidification curves for non-equilibrium solidification process in lost-foam casting hypo-eutectic gray cast iron

    Directory of Open Access Journals (Sweden)

    Ming-guo Xie

    2017-05-01

    Full Text Available Most lost-foam casting processes involve non-equilibrium solidification dominated by kinetic factors, while construction of a common dynamic solidification curve is based on pure thermodynamics, not applicable for analyses and research of non-equilibrium macro-solidification processes, and the construction mode can not be applied to non-equilibrium solidification process. In this study, the construction of the dynamic solidification curve (DSC for the non-equilibrium macro-solidification process included: a modified method to determine the start temperature of primary austenite precipitation (TAL and the start temperature of eutectic solidification (TES; double curves method to determine the temperature of the dendrite coherency point of primary austenite (TAC and the temperature of eutectic cells collision point (TEC; the “technical solidus” method to determine the end temperature of eutectic reaction (TEN. For this purpose, a comparative testing of the non-equilibrium solidification temperature fields in lost-foam casting and green sand mold casting hypoeutectic gray iron was carried out. The thermal analysis results were used to construct the DSCs of both these casting methods under non-equilibrium solidification conditions. The results show that the transformation rate of non-equilibrium solidification in hypoeutectic gray cast iron is greater than that of equilibrium solidification. The eutectic solidification region presents a typical mushy solidification mode. The results also indicate that the primary austenite precipitation zone of lost-foam casting is slightly larger than that of green sand casting. At the same time, the solid fraction (fs of the dendrite coherency points in lost-foam casting is greater than that in the green sand casting. Therefore, from these two points, lost-foam casting is more preferable for reduction of shrinkage and mechanical burnt-in sand tendency of the hypoeutectic gray cast iron. Due to the fact that

  13. Application of simplified model to sensitivity analysis of solidification process

    Directory of Open Access Journals (Sweden)

    R. Szopa

    2007-12-01

    Full Text Available The sensitivity models of thermal processes proceeding in the system casting-mould-environment give the essential information concerning the influence of physical and technological parameters on a course of solidification. Knowledge of time-dependent sensitivity field is also very useful in a case of inverse problems numerical solution. The sensitivity models can be constructed using the direct approach, this means by differentiation of basic energy equations and boundary-initial conditions with respect to parameter considered. Unfortunately, the analytical form of equations and conditions obtained can be very complex both from the mathematical and numerical points of view. Then the other approach consisting in the application of differential quotient can be applied. In the paper the exact and approximate approaches to the modelling of sensitivity fields are discussed, the examples of computations are also shown.

  14. Progress of Solidification Researches and the Applications in Materials Processing

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The research achievements of solidification theories and technologies in the last decades are reviewed with the stresses on some new development in the recent years. Some new interesting areas emerged in the last years are also pointed out.

  15. Numerical analysis on solidification process and heat transfer of FGH95 superalloy droplets during PREP

    Institute of Scientific and Technical Information of China (English)

    Huanming Chen; Benfu Hu; Yiwen Zhang; Quanmao Yu; Huiying Li

    2003-01-01

    In order to understand the relation between microstructure of superalloy powders and its solidification progress, the processing parameters are optimized during plasma rotating electrode processing (PREP). It was predicted from the results that the droplet velocities, droplet temperature, and fractional solidification with flight time about FGH95 superalloy droplet have been carried out based on Newtonian heat transfer formulation coupled with the classical heterogeneous nucleation and the specific solidification process. It has been found that the droplet dynamic and thermal behavior is strongly affected by the distribution of droplet diameters,the proportion of cooling atmosphere, but is relatively unaffected by the droplet superheat.

  16. Superior metallic alloys through rapid solidification processing (RSP) by design

    Energy Technology Data Exchange (ETDEWEB)

    Flinn, J.E. [Idaho National Engineering Laboratory, Idaho Falls, ID (United States)

    1995-05-01

    Rapid solidification processing using powder atomization methods and the control of minor elements such as oxygen, nitrogen, and carbon can provide metallic alloys with superior properties and performance compared to conventionally processing alloys. Previous studies on nickel- and iron-base superalloys have provided the baseline information to properly couple RSP with alloy composition, and, therefore, enable alloys to be designed for performance improvements. The RSP approach produces powders, which need to be consolidated into suitable monolithic forms. This normally involves canning, consolidation, and decanning of the powders. Canning/decanning is expensive and raises the fabrication cost significantly above that of conventional, ingot metallurgy production methods. The cost differential can be offset by the superior performance of the RSP metallic alloys. However, without the performance database, it is difficult to convince potential users to adopt the RSP approach. Spray casting of the atomized molten droplets into suitable preforms for subsequent fabrication can be cost competitive with conventional processing. If the fine and stable microstructural features observed for the RSP approach are preserved during spray casing, a cost competitive product can be obtained that has superior properties and performance that cannot be obtained by conventional methods.

  17. THE EQUATION FOR THE CONTINUOUS INGOT SOLIDIFICATION PROCESS FOR CONTROL SYSTEMS OF CONTINUOUS CASTING CASTER MNLZ

    Directory of Open Access Journals (Sweden)

    I. A. Pugachev

    2013-01-01

    Full Text Available A process of heat transfer in continuous casting mould is considered. The substantiated equations predict shell growth, temperature distributions, solidification rates and can be used for continuous casters control systems.

  18. Description of the Sandia National Laboratories science, technology & engineering metrics process.

    Energy Technology Data Exchange (ETDEWEB)

    Jordan, Gretchen B.; Watkins, Randall D.; Trucano, Timothy Guy; Burns, Alan Richard; Oelschlaeger, Peter

    2010-04-01

    There has been a concerted effort since 2007 to establish a dashboard of metrics for the Science, Technology, and Engineering (ST&E) work at Sandia National Laboratories. These metrics are to provide a self assessment mechanism for the ST&E Strategic Management Unit (SMU) to complement external expert review and advice and various internal self assessment processes. The data and analysis will help ST&E Managers plan, implement, and track strategies and work in order to support the critical success factors of nurturing core science and enabling laboratory missions. The purpose of this SAND report is to provide a guide for those who want to understand the ST&E SMU metrics process. This report provides an overview of why the ST&E SMU wants a dashboard of metrics, some background on metrics for ST&E programs from existing literature and past Sandia metrics efforts, a summary of work completed to date, specifics on the portfolio of metrics that have been chosen and the implementation process that has been followed, and plans for the coming year to improve the ST&E SMU metrics process.

  19. Application of the dual reciprocity boundary element method for numerical modelling of solidification process

    Directory of Open Access Journals (Sweden)

    E. Majchrzak

    2008-12-01

    Full Text Available The dual reciprocity boundary element method is applied for numerical modelling of solidification process. This variant of the BEM is connected with the transformation of the domain integral to the boundary integrals. In the paper the details of the dual reciprocity boundary element method are presented and the usefulness of this approach to solidification process modelling is demonstrated. In the final part of the paper the examples of computations are shown.

  20. Turbulent Fluid Flow and Heat Transfer Calculation in Mold Filling and Solidification Processes of Castings

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    Based on the time-averaging equations and a modified engineering turbulence model, the mold filling and solidification processes of castings are approximately described. The algorithm for the control equations is briefly introduced, and some problems and improvement methods for the traditional method are also presented. Both calculation and tests proved that, comparing with the laminar fluid flow and heat transfer, the simulation results by using the turbulence model are closer to the real mold filling and solidification processes of castings.

  1. Non-equilibrium solidification of undercooled droplets during atomization process

    Indian Academy of Sciences (India)

    Prashant Shukla; R K Mandal; S N Ojha

    2001-10-01

    Thermal history of droplets associated with gas atomization of melt has been investigated. A mathematical model, based on classical theory of heterogeneous nucleation and volume separation of nucleants among droplets size distribution, is described to predict undercooling of droplets. Newtonian heat flow condition coupled with velocity dependent heat transfer coefficient is used to obtain cooling rate before and after nucleation of droplets. The results indicate that temperature profile of droplets in the spray during recalescence, segregated and eutectic solidification regimes is dependent on their size and related undercooling. The interface temperature during solidification of undercooled droplets rapidly approaches the liquidus temperature of the alloy with a subsequent decrease in solid–liquid interface velocity. A comparison in cooling rates of atomized powder particles estimated from secondary dendrite arm spacing measurements are observed to be closer to those predicted from the model during segregated solidification regime of large size droplets.

  2. Preliminary evaluation of alternative waste form solidification processes. Volume I. Identification of the processes.

    Energy Technology Data Exchange (ETDEWEB)

    Treat, R.L.; Nesbitt, J.F.; Blair, H.T.; Carter, J.G.; Gorton, P.S.; Partain, W.L.; Timmerman, C.L.

    1980-04-01

    This document contains preconceptual design data on 11 processes for the solidification and isolation of nuclear high-level liquid wastes (HLLW). The processes are: in-can glass melting (ICGM) process, joule-heated glass melting (JHGM) process, glass-ceramic (GC) process, marbles-in-lead (MIL) matrix process, supercalcine pellets-in-metal (SCPIM) matrix process, pyrolytic-carbon coated pellets-in-metal (PCCPIM) matrix process, supercalcine hot-isostatic-pressing (SCHIP) process, SYNROC hot-isostatic-pressing (SYNROC HIP) process, titanate process, concrete process, and cermet process. For the purposes of this study, it was assumed that each of the solidification processes is capable of handling similar amounts of HLLW generated in a production-sized fuel reprocessing plant. It was also assumed that each of the processes would be enclosed in a shielded canyon or cells within a waste facility located at the fuel reprocessing plant. Finally, it was assumed that all of the processes would be subject to the same set of regulations, codes and standards. Each of the solidification processes converts waste into forms that may be acceptable for geological disposal. Each process begins with the receipt of HLLW from the fuel reprocessing plant. In this study, it was assumed that the original composition of the HLLW would be the same for each process. The process ends when the different waste forms are enclosed in canisters or containers that are acceptable for interim storage. Overviews of each of the 11 processes and the bases used for their identification are presented in the first part of this report. Each process, including its equipment and its requirements, is covered in more detail in Appendices A through K. Pertinent information on the current state of the art and the research and development required for the implementation of each process are also noted in the appendices.

  3. Effect of vacuum on solidification process and microstructure of LFC magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    LIU Zi-li; LIU Xi-qin; XU Jiang; GUO Hua-ming; PAN Qing-lin; ZHOU Hai-tao

    2006-01-01

    Lost foam casting (LFC) is regarded as a cost-effective, environment-friendly vital option to the conventional casting process for production of near-net shape castings with high quality. Effect of vacuum on the solidification process and microstructure of LFC magnesium alloy were explored. The results indicate that vacuum plays a very important role in the heat transfer during mould filling and solidification periods, it increases the cooling rate of the filling melt, but greatly decreases the cooling rate of the casting during solidification period, and the solidification time of the casting is greater than that without vacuum. The microstructure of LFC magnesium alloy is rather coarse. Compared with that without vacuum, the microstructure of the LFC magnesium alloy under vacuum is more refined and has less precipitated β-phase, which is formed at the grain boundry and around the Al-Mn compound particle.

  4. Derivation and application of time step model in solidification process simulation

    OpenAIRE

    2007-01-01

    The heat transfer during the casting solidification process includes the heat radiation of the high temperature casting and the mold, the heat convection between the casting and the mold, and the heat conduction inside the casting and from the casting to the mold. In this paper, a formula of time step in simulation of solidification is derived, considering the heat radiation, convection and conduction based on the conservation of energy. The different heat transfer conditions between the conv...

  5. Geometrical modulus of a casting and its influence on solidification process

    Directory of Open Access Journals (Sweden)

    F. Havlicek

    2011-10-01

    Full Text Available Object: The work analyses the importance of the known criterion for evaluating the controlled solidification of castings, so called geometrical modulus defined by N. Chvorinov as the first one. Geometrical modulus influences the solidification process. The modulus has such specificity that during the process of casting formation it is not a constant but its initial value decreases with the solidification progress because the remaining melt volume can decrease faster than its cooling surface.Methodology: The modulus is determined by a simple calculation from the ratio of the casting volume after pouring the metal in the mould to the cooled mould surface. The solidified metal volume and the cooled surface too are changed during solidification. That calculation is much more complicated. Results were checked up experimentally by measuring the temperatures in the cross-section of heavy steel castings during cooling them.Results: The given experimental results have completed the original theoretical calculations by Chvorinov and recent researches done with use of numerical calculations. The contribution explains how the geometrical modulus together with the thermal process in the casting causes the higher solidification rate in the axial part of the casting cross-section and shortening of solidification time. Practical implications: Change of the geometrical modulus negatively affects the casting internal quality. Melt feeding by capillary filtration in the dendritic network in the casting central part decreases and in such a way the shrinkage porosity volume increases. State of stress character in the casting is changed too and it increases.

  6. Topics about steel technologies. 2. ; Semi-solidification process. Tekko gijutsu topics. 2. ; Hangyoko kako process

    Energy Technology Data Exchange (ETDEWEB)

    Kawakami, M.

    1993-04-01

    This paper describes features, the current status and examples of studies on the metal semi-solidification process. This process provides fine and uniform grain structures without coarse dendrite, internal defects, and segregation. The process uses a low processing pressure that makes uniform processing easier, and can make new composite materials and alloys with new components because of high viscosity in slurry. The thixomolding that combines a semi-melting process with the semi-solidification process is expected of the early realization of its use because it is easier in controlling metal crystal shapes, processing temperatures, and viscosity during processing than in the rheocasting. Research and development efforts in other countries are addressed to developing cryogenic casting processes for mass-produced steel materials aimed at reducing segregation, and studying a process to supply semi-solidified metal slurries to different manufacturing processes to fabricate difficult-to-process materials and functional materials into a near net shape. Studies include identification of relationship between cooling rates and stirring rates affecting crystal shapes, understanding of formability and transformation behavior of semi-solidified metals, and introduction of viscosity inferring equations. 3 figs., 1 tab.

  7. Effect of process parameters on hardness, temperature profile and solidification of different layers processed by direct metal laser sintering (DMLS)

    Science.gov (United States)

    Ahmed, Sazzad Hossain; Mian, Ahsan; Srinivasan, Raghavan

    2016-07-01

    In DMLS process objects are fabricated layer by layer from powdered material by melting induced by a controlled laser beam. Metallic powder melts and solidifies to form a single layer. Solidification map during layer formation is an important route to characterize micro-structure and grain morphology of sintered layer. Generally, solidification leads to columnar, equiaxed or mixture of these two types grain morphology depending on solidification rate and thermal gradient. Eutectic or dendritic structure can be formed in fully equiaxed zone. This dendritic growth has a large effect on material properties. Smaller dendrites generally increase ductility of the layer. Thus, materials can be designed by creating desired grain morphology in certain regions using DMLS process. To accomplish this, hardness, temperature distribution, thermal gradient and solidification cooling rate in processed layers will be studied under change of process variables by using finite element analysis, with specific application to Ti-6Al-4V.

  8. Effect of process parameters on hardness, temperature profile and solidification of different layers processed by direct metal laser sintering (DMLS)

    Energy Technology Data Exchange (ETDEWEB)

    Ahmed, Sazzad Hossain; Mian, Ahsan, E-mail: ahsan.mian@wright.edu; Srinivasan, Raghavan [Department of Mechanical and Materials Engineering, Wright State University, Dayton, Ohio 45435 (United States)

    2016-07-12

    In DMLS process objects are fabricated layer by layer from powdered material by melting induced by a controlled laser beam. Metallic powder melts and solidifies to form a single layer. Solidification map during layer formation is an important route to characterize micro-structure and grain morphology of sintered layer. Generally, solidification leads to columnar, equiaxed or mixture of these two types grain morphology depending on solidification rate and thermal gradient. Eutectic or dendritic structure can be formed in fully equiaxed zone. This dendritic growth has a large effect on material properties. Smaller dendrites generally increase ductility of the layer. Thus, materials can be designed by creating desired grain morphology in certain regions using DMLS process. To accomplish this, hardness, temperature distribution, thermal gradient and solidification cooling rate in processed layers will be studied under change of process variables by using finite element analysis, with specific application to Ti-6Al-4V.

  9. Critical assessment of methods for treating airborne effluents from high-level waste solidification processes

    Energy Technology Data Exchange (ETDEWEB)

    Christian, J.D.; Pence, D.T.

    1977-06-01

    Off-gas treatment systems are reviewed for high-temperature processes which are being developed for the solidification of high-level liquid wastes from nuclear fuel reprocessing plants. A brief description of each of the processes is given and detailed analyses are made of the expected magnitudes of airborne effluent release rates from each system. The estimated release rates of the various processes are compared with present and anticipated regulatory limits. A number of recommendations are made for additional development studies to better understand and control certain airborne effluents from the solidification processes.

  10. PREFACE: Third International Conference on Advances in Solidification Processes (ICASP - 3)

    Science.gov (United States)

    Zimmermann, Gerhard; Ratke, Lorenz

    2012-01-01

    The 3rd International Conference on Advances in Solidification Processes was held in the Rolduc Abbey in the Netherlands a few kilometres away from Aachen. Around 200 scientists from 24 countries come in for the four day meeting. They found a stimulating but also relaxing environment and atmosphere, with beautiful weather and the medieval abbey inviting for walks, discussions, sitting outside and drinking a beer or wine. The contributions given at the conference reflected recent advances in various topics of solidification processes, ranging from fundamental aspects to applied casting technologies. In 20 oral sessions and a large poster session innovative results of segregation phenomena, microstructure evolution, nucleation and growth, phase formation, polyphase solidification, rapid solidification and welding, casting technology, thermophysics of molten alloys, solidification with forced melt flow and growth of single crystals and superalloys together with innovative diagnostic techniques were presented. Thereby, findings from experiments as well as from numerical modeling on different lengths scales were jointly discussed and contribute to new insight in solidification behaviour. The papers presented in this open access proceedings cover about half the oral and poster presentations given. They were carefully reviewed as in classical peer reviewed journals by two independent referees and most of them were revised and thus improved according to the reviewers comments. We think that this collection of papers presented at ICASP-3 gives an impression of the excellent contributions made. The papers embrace both the basic and applied aspects of solidification. We especially wish to express our appreciation for the team around Georg Schmitz and Margret Nienhaus organising this event and giving us their valued advice and support at every stage in preparing the conference. We also thank Lokasenna Lektorat for taking the task of checking all language-associated issues and

  11. The size effect on solidification in eutectic bismuth-tin (Bi-Sn) nanowires by in-situ annealing processes.

    Science.gov (United States)

    Chen, Shih-Hsun; Wang, Chiu-Yen; Chen, Lih-Juann; Liu, Tzeng-Feng; Chaol, Chuen-Guang

    2010-10-01

    The size effects on solidification and the formation mechanism of the segmented eutectic Bi-43Sn nanowires during in situ annealing have been investigated. A directional solidification along the wire axis limits the segmented eutectic nanowire to arrange axially during the in situ annealing processes due to directional solidification. In 70 nm nanowires, the small size confines the convection in liquid, which results in differences in the microstructure and composition profiles between 70 and 200 nm nanowires. In the vacuum hydraulic pressure injection process, the directional cooling helps the formation of single crystal, and the isotropic solidification leads to polycrystalline microstructure.

  12. STUDY ON MACRO AND MICRO MODELING ON SOLIDIFICATION PROCESS OF SHAPED CASTING

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Facing the market economy and global challenge the development of manufacturing industry especially casting industry is critical to the national economy. To reform the traditional casting industry by using computer technology is one of the hottest research frontiers studied by many researchers and engineers. Computer simulation of solidification process of shaped casting can assure the quality of casting, optimize the casting technology, shorten the lead time and therefore decrease the developing and manufacturing cost. Recently, numerical simulation of mold-filling and solidification processes of shaped casting and prediction of microstructure and property as well are extensively studied and put into application in many casting plants with many successful simulation cases.

  13. In Situ Observation of Solidification Process of AISI 304 Austenitic Stainless Steel

    Institute of Scientific and Technical Information of China (English)

    HUANG Fu-xiang; WANG Xin-hua; ZHANG Jiong-ming; JI Chen-xi; FANG Yuan; YU Yan

    2008-01-01

    The solidification process of AISI 304 stainless steel during cooling at a rate of 0.05 K/s has been observed in situ using a confocal scanning laser microscope(CSLM).The results show that the δ phase appeared first in liquid steel,as the temperature decreased,the γ phase precipitated prior at δ-grain boundary at 1452.2℃,the liquid steel disappeared at 1431.3℃,and then theγphase precipitated on the δ ferrite.Based on the Scheil-GulliVer solidification model,the solidification processes of AISI 304 stainless steel are simulated using the Scheil model in Thermo-Calc.and the simulation results agree well with the results observed in the experiment.

  14. Derivation and application of time step model in solidification process simulation

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The heat transfer during the casting solidification process includes the heat radiation of the high temperature casting and the mold, the heat convection between the casting and the mold, and the heat conduction inside the casting and from the casting to the mold. In this paper, a formula of time step in simulation of solidification is derived, considering the heat radiation, convection and conduction based on the conservation of energy. The different heat transfer conditions between the conventional sand casting and the permanent mold casting are taken into account in this formula. The characteristics of heat transfer in the interior and surface of the casting are also considered. The numerical experiments show that this formula can avoid computational dispersion, and improve the computational efficiency by about 20% in the simulation of solidification process.

  15. Derivation and application of time step model in solidification process simulation

    Directory of Open Access Journals (Sweden)

    GONG Wen-bang

    2007-08-01

    Full Text Available The heat transfer during the casting solidification process includes the heat radiation of the high temperature casting and the mold, the heat convection between the casting and the mold, and the heat conduction inside the casting and from the casting to the mold. In this paper, a formula of time step in simulation of solidification is derived, considering the heat radiation, convection and conduction based on the conservation of energy. The different heat transfer conditions between the conventional sand casting and the permanent mold casting are taken into account in this formula. The characteristics of heat transfer in the interior and surface of the casting are also considered. The numerical experiments show that this formula can avoid computational dispersion, and improve the computational efficiency by about 20% in the simulation of solidification process.

  16. EPA SITE DEMONSTRATION OF THE INTERNATIONAL WASTE TECHNOLOGIES/GEO-CON IN SITU STABILIZATION/ SOLIDIFICATION PROCESS

    Science.gov (United States)

    This paper presents an EPA evaluation of the first field demonstration of an in situ stabilization/solidification process for contaminated soil under the EPA Superfund Innovative Technology Evaluation (SITE) program. Demonstration of this process was a joint effort of two vendors...

  17. A finite element modeling on the fluid flow and solidification in a continuous casting process

    Energy Technology Data Exchange (ETDEWEB)

    Kim, T.H.; Kim, D.S. [Hanyang University Graduate School, Seoul (Korea); Choi, H.C. [Agency for Defence Development, Taejon (Korea); Kim, S.W. [Hanyang University, Seoul (Korea); Lee, S.K. [Chung Buk National University, Chungju (Korea)

    1999-07-01

    The coupled turbulent flow and solidification is considered in a typical slab continuous casting process using commercial program FIDAP. Standard {kappa}-{epsilon} turbulence model is modified to decay turbulent viscosity in the mushy zone and laminar viscosity is set to a sufficiently large value at the solid region. This coupled turbulent flow and solidification model also contains thermal contact resistance due to the mold powder and air gap between the strand and mold using an effective thermal conductivity. From the computed flow pattern, the trajectory of inclusion particles was calculated. The comparison between the predicted and experimental solidified shell thickness shows a good agreement. (author). 27 refs., 11 figs., 2 tabs.

  18. Modeling and simulation of 3D thermal stresses of large-sized castings in solidification processes

    Institute of Scientific and Technical Information of China (English)

    2004-01-01

    When heavy machines and large scaled receiver system of communication equipment are manufactured, it always needs to produce large- sized steel castings, aluminum castings and etc. Some defects of hot cracking by thermal stress often appear during solidification process as these castings are produced, which results in failure of castings.Therefore predicting the effects of technological parameters for production of castings on the thermal stress during solidification process becomes an important means. In this paper, the mathematical models have been established and numerical calculation of temperature fields by using finite difference method (FDM) and then thermal stress fields by using finite element method (FEM) during solidification process of castings have been carried out. The technological parameters of production have been optimized by the results of calculation and the defects of hot cracking have been eliminated. Modeling and simulation of 3D thermal stress during solidification processes of large-sized castings provided a scientific basis, which promoted further development of advanced manufacturing technique.

  19. PREFACE: MCWASP XIII: International Conference on Modeling of Casting, Welding and Advanced Solidification Processes

    Science.gov (United States)

    Ludwig, Andreas

    2012-07-01

    Due to fast-paced development in computer technologies during the last three decades, computer-based process modeling has become an important tool for the improvement of existing process technologies and the development of new, innovative technologies. With the help of numerical process simulations, complex and costly experimental trials can now be reduced to a minimum. For metallurgical processes in particular, computer simulations are of outstanding importance, as the flow and solidification of molten alloys or the formation of microstructure and defects can hardly be observed experimentally. Corresponding computer simulations allow us inside views into the key process phenomena and so offer great potential for optimization. In 1980 the conference series 'Modeling of Casting, Welding and Advanced Solidification Processes (MCWASP)' was started up, and has now been continued by holding the 13th international conference on 'Modeling of Casting, Welding and Advanced Solidification Processes', MCWASP XIII, in Schladming, Austria, from June 17-22 2012. Around 200 scientists from industry and academia, coming from 20 countries around the globe attended 78 oral and 50 poster presentations on different aspects of solidification-related modeling topics. Besides process-related sessions such as (i) Ingot and Shape Casting, (ii) Continuous Casting and Direct Chill Casting, (iii) Directional Solidification and Zone Melting, (iv) Welding, and (v) Centrifugal Casting, a larger focus was put on (vi) Experimental Investigation and In-Situ Observations. In recent years, this topic has been significantly strengthened as advanced synchrotron technologies allow fantastic in-situ observations of phenomena happening inside small metallic samples. These observations will definitely serve as a benchmark for the modeling community. Further macroscopic aspects of advanced solidification science were tackled in the sessions (vii) Electromagnetic Coupling, (viii) Thermomechanics, (ix

  20. Processing of alnico permanent magnets by advanced directional solidification methods

    Science.gov (United States)

    Zou, Min; Johnson, Francis; Zhang, Wanming; Zhao, Qi; Rutkowski, Stephen F.; Zhou, Lin; Kramer, Matthew J.

    2016-12-01

    Advanced directional solidification methods have been used to produce large (>15 cm length) castings of Alnico permanent magnets with highly oriented columnar microstructures. In combination with subsequent thermomagnetic and draw thermal treatment, this method was used to enable the high coercivity, high-Titanium Alnico composition of 39% Co, 29.5% Fe, 14% Ni, 7.5% Ti, 7% Al, 3% Cu (wt%) to have an intrinsic coercivity (Hci) of 2.0 kOe, a remanence (Br) of 10.2 kG, and an energy product (BH)max of 10.9 MGOe. These properties compare favorably to typical properties for the commercial Alnico 9. Directional solidification of higher Ti compositions yielded anisotropic columnar grained microstructures if high heat extraction rates through the mold surface of at least 200 kW/m2 were attained. This was achieved through the use of a thin walled (5 mm thick) high thermal conductivity SiC shell mold extracted from a molten Sn bath at a withdrawal rate of at least 200 mm/h. However, higher Ti compositions did not result in further increases in magnet performance. Images of the microstructures collected by scanning electron microscopy (SEM) reveal a majority α phase with inclusions of secondary αγ phase. Transmission electron microscopy (TEM) reveals that the α phase has a spinodally decomposed microstructure of FeCo-rich needles in a NiAl-rich matrix. In the 7.5% Ti composition the diameter distribution of the FeCo needles was bimodal with the majority having diameters of approximately 50 nm with a small fraction having diameters of approximately 10 nm. The needles formed a mosaic pattern and were elongated along one crystal direction (parallel to the field used during magnetic annealing). Cu precipitates were observed between the needles. Regions of abnormal spinodal morphology appeared to correlate with secondary phase precipitates. The presence of these abnormalities did not prevent the material from displaying superior magnetic properties in the 7.5% Ti composition

  1. Numerical Simulation of Solidification of Work Roll in Centrifugal Casting Process

    Institute of Scientific and Technical Information of China (English)

    Nannan Song; Yikun Luan; Yunlong Bai; Z.A. Xu; Xiuhong Kang; Dianzhong Li

    2012-01-01

    A program on the solidification process of horizontal centrifugal casting coupled with eutectic carbides segregation has been developed in this paper. Due to the geometrical features of work roll, a cylindrical coordinate system was used. The temperature field of the outer layer at the end of filling process was imported as the initial temperature condition for the solidification process. The model of eutectic carbides segregation caused by different densities between eutectic MC and the molten steel was coupled in the program. The temperature field of the outer layer of work roll during horizontal centrifugal casting process was investigated. Results show that the outer layer has a "sandwich shape" solid fraction manner. Results also indicate that the segregation of eutectic MC is quite severe during centrifugal casting process. It forms four zones of different content of carbides in radial direction. The simulated results of MC carbides segregation phenomenon agree with the experimental observations.

  2. Solidification process in melt spun Nd-Fe-B type magnets

    Energy Technology Data Exchange (ETDEWEB)

    Li, Changping [Iowa State Univ., Ames, IA (United States)

    1998-02-23

    A generalized solidification model has been developed based on a systematic investigation on the microstructure of melt spun Nd-Fe-B alloys. Melt spinning was conducted on initial stoichiometric and TiC added Nd2Fe14B (2-14-1) compositions to produce under, optimally and over quenched microstructures. Microstructural characterization was carried out by TEM, SEM, Optical microscopy, XRD, DTA, VSM and DC SQUID techniques. By taking the dendritic breakup during recalescence into consideration, this generalized model has successfully explained the solidification process of the melt spun Nd-Fe-B alloys. Challenging the conventional homogeneous nucleation models, the new model explains the fine and uniform equiaxed 2-14-1 microstructure in optimally quenched ribbons as a result of the breakup of the 2-14-1 dendrites which nucleate heterogeneously from the wheel surface and grow dendritically across the ribbon thickness due to the recalescence. Besides this dendritic breakup feature, the under quenched microstructure is further featured with another growth front starting with the primary solidification of Fe phase near the free side, which results in a coarsely grained microstructure with Fe dendritic inclusions and overall variation in microstructure across the ribbon thickness. In addition, because a epitaxy exists between the Fe phase and the 2-14-1, the so-formed coarse 2-14-1 grains may be textured. C-axis texturing was observed in under quenched ribbons. As a constraint to solidification models in this system, the cause and characteristics of this phenomenon has been studied in detail to test the authors proposed model, and agreement has been found. An extension has also been made to understand the solidification process when TiC is added, which suggests that Ti and C slow down the growth front of both Fe and 2-14-1 phase.

  3. Preliminary evaluation of alternative waste form solidification processes. Volume II. Evaluation of the processes

    Energy Technology Data Exchange (ETDEWEB)

    1980-08-01

    This Volume II presents engineering feasibility evaluations of the eleven processes for solidification of nuclear high-level liquid wastes (HHLW) described in Volume I of this report. Each evaluation was based in a systematic assessment of the process in respect to six principal evaluation criteria: complexity of process; state of development; safety; process requirements; development work required; and facility requirements. The principal criteria were further subdivided into a total of 22 subcriteria, each of which was assigned a weight. Each process was then assigned a figure of merit, on a scale of 1 to 10, for each of the subcriteria. A total rating was obtained for each process by summing the products of the subcriteria ratings and the subcriteria weights. The evaluations were based on the process descriptions presented in Volume I of this report, supplemented by information obtained from the literature, including publications by the originators of the various processes. Waste form properties were, in general, not evaluated. This document describes the approach which was taken, the developent and application of the rating criteria and subcriteria, and the evaluation results. A series of appendices set forth summary descriptions of the processes and the ratings, together with the complete numerical ratings assigned; two appendices present further technical details on the rating process.

  4. Modeling of Filling and Solidification Process for TiAl Exhaust Valves During Suction Casting

    Institute of Scientific and Technical Information of China (English)

    Chao XIONG; Yingche MA; Bo CHEN; Kui LIU; Yiyi LI

    2013-01-01

    Investment and suction casting (ISC) represents an economic and promising process route to fabricate automotive exhaust valves ofγ-TiAl based alloys,but information available on the metal flow and the temperature changes during mould filling and solidification process for the ISC process is meager.A sequentially coupled mathematical flow-thermal model,based on the commercial finite-volume/finite-difference code FLOW-3D and the finite-element code PROCAST,has been developed to investigate the ISC process.In term of calculating the flow and temperature fields during the filling and solidification stages,potential defects including the gas bubbles and the surface air entrainment occurred in the mould filling process and the shrinkage porosities formed in the solidification process are predicted and the reasons for the formation of these defects are also analyzed.The effects of filling pressure difference control methods and moulds on gas bubble and surface air entrainment behavior are presented.It is found that by changing the filling pressure difference control methods from general suction casting to "air leakage" suction casting and reducing air leakage flow rates,the gas bubbles are eliminated effectively,and the surface air entrainment attenuate dramatically.With resort to a mould with a tetragonal runner,the surface air entrainment decrease to the lowest level.Finally,the water analogue and suction casting experiments of exhaust valves are implemented for further validation of the simulation results.

  5. Effect of Processing Pressure on Isolated Pore Formation during Controlled Directional Solidification in Small Channels

    Science.gov (United States)

    Cox, Matthew C.; Anilkumar, Amrutur V.; Grugel, RIchard N.; Lee, Chun P.

    2008-01-01

    Directional solidification experiments were performed, using succinonitrile saturated with nitrogen gas, to examine the effects of in-situ processing pressure changes on the formation growth, and evolution of an isolated, cylindrical gaseous pore. A novel solidification facility, capable of processing thin cylindrical samples (I.D. < 1.0 mm), under controlled pressure conditions, was used for the experiments. A new experimental method for growing the isolated pore from a seed bubble is introduced. The experimental results indicate that an in-situ processing pressure change will result in either a transient change in pore diameter or a complete termination of pore growth, indicating that pressure changes can be used as a control parameter to terminate bubble growth. A simple analytical model has been introduced to explain the experimental observations.

  6. STUDY ON NUMERICAL SIMULATION OF MOLD-FILLING AND SOLIDIFICATION PROCESSES OF SHAPED CASTING

    Institute of Scientific and Technical Information of China (English)

    1999-01-01

    The latest progress on the study of numerical simulation of mold-filling and solidification process of shaped casting is reviewed. In mold-filling process simulation of castings, the SOLA-VOF algorithmis is improved in efficient free surface treatment and turbulence consideration, and parallel computational techniques are implemented to accelerate the fluid flow calculation time as well. Methods for predication of shrinkage defects of steel castings and S.G. iron castings are developed based on the solidification simulation. In order to reduce the residual stress and deformation of castings, a combined FDM/FEM method is implemented for the modelling of stresses. Numerical models for the simulation of micro-structure and prediction of mechanical properties of S.G. iron are developed. The verifications and applications of the simulation software show that the models and techniques adopted in current research work are efficient and appropriate for the numerical simulation of shaped castings.

  7. Forming Conditions and Neural Network Control of Continuously Directional Microstructure in Directional Solidification Continuous Casting Process

    Institute of Scientific and Technical Information of China (English)

    1999-01-01

    Directional solidification continuous casting (DSCC) process is a new manufacturing technology for metal- lic materials which combines advantages of both directional solidification technology and continuous casting technolo- gy. Unlimited long shaped metal with directionally solidifying microstructure can be produced by this process. It is experimentally shown that controlling condition of stable and continuous growth of single crystal structure means the precise control of the location of the S/L interface, which is affected and determined by seven process parameters. Moreover, these parameters are also interacted each other, so the disturbance of any parameters may cause the fail- ure of controlling of S/L interface. In this paper, on the basis of analyzing the forming conditions of continuously di- rectional microstructures in DSCC process, the control model of DSCC procedure by neural network control (NNC) method was proposed and discussed. Combining with the experiments, we first used the computer to simulate the effects of the solidification parameters on destination control variable (S/L interface) and the interactions among these parameters during DSCC procedure. Secondly many training samples necessary for neural network calculation can be obtained through the simulation. Moreover, these samples are inputted into neural network software (NNs) and trained, then the control model can be built up.

  8. SOLIDIFICATION PROCESSING AND FRACTURE MORPHOLOGY OF SiCp/ZL108 COMPOSITE

    Institute of Scientific and Technical Information of China (English)

    1998-01-01

    The solidification processing of SiCp/ZL108 composite material developed by mechanical stirring molten matrix alloy containing flux-treated SiC particles is studied. The criterion and model of particles well-distributed in matrix are discussed. The bonding structure of interface between SiC particles and ZL108 matrix and the morphology of tensile fracture are analysed by using JXA-840A electron-probe. The mechanism of crack propagating is explored preliminarily.

  9. Columnar- Equiaxed Transition in Solidification processing: The ESA-MAP CETSOL project

    Science.gov (United States)

    Billia, Bernard; Gandin, Charles-André; Zimmermann, Gerhard; Browne, David; Dupouy, Marie-Danielle

    2005-03-01

    Many castings are the result of a competition between the growth of columnar and equiaxed grains. Indeed, microstructures are at the center of materials science and engineering, and solidification is the most important processing route for structural materials, especially metals and alloys. Presently, microstructure models remain mostly based on diffusive transport mechanisms so that there is a need of critical benchmark data to test fundamental theories of microstructure formation, which often necessitates to have recourse to solidification experiments in the reduced-gravity environment of space. Accordingly, the CETSOL (Columnar-Equiaxed Transition in SOLidification processing)-MAP project of ESA is gathering together European groups with complementary skills to carry out experiments and model the processes, in particular in view of the utilization of reduced-gravity environment that will be afforded by the International Space Station (ISS) to get benchmark data. The ultimate objective of the CETSOL research program is to significantly contribute to the improvement of integrated modeling of grain structure in industrially important castings. To reach this goal, the approach is devised to deepen the quantitative understanding of the basic physical principles that, from the microscopic to the macroscopic scales, govern microstructure formation in solidification processing under diffusive conditions and with fluid flow in the melt. Pending questions are attacked by well-defined model experiments on technical alloys and/or on model transparent systems, physical modeling at microstructure and mesoscopic scales (e.g. large columnar front or equiaxed crystals) and numerical simulation at all scales, up to the macroscopic scales of casting with integrated numerical models.

  10. In-situ Monitoring of Dynamic Phenomena during Solidification and Phase Transformation Processing

    Energy Technology Data Exchange (ETDEWEB)

    Clarke, Amy J. [Los Alamos National Laboratory; Cooley, Jason C. [Los Alamos National Laboratory; Morris, Christopher [Los Alamos National Laboratory; Merrill, Frank E. [Los Alamos National Laboratory; Hollander, Brian J. [Los Alamos National Laboratory; Mariam, Fesseha G. [Los Alamos National Laboratory; Patterson, Brian M. [Los Alamos National Laboratory; Imhoff, Seth D. [Los Alamos National Laboratory; Lee, Wah Keat [Brookhaven National Lab; Fezzaa, Kamel [Argonne National Lab; Deriy, Alex [Argonne NationalLbaoratory; Tucker, Tim J. [Los Alamos National Laboratory; Clarke, Kester D. [Los Alamos National Laboratory; Field, Robert D. [Los Alamos National Laboratory; Thoma, Dan J. [Los Alamos National Laboratory; Teter, David F. [Los Alamos National Laboratory; Beard, Timothy V. [Los Alamos National Laboratory; Hudson, Richard W. [Los Alamos National Laboratory; Freibert, Franz J. [Los Alamos National Laboratory; Korzekwa, Deniece R. [Los Alamos National Laboratory; Farrow, Adam M. [Los Alamos National Laboratory; Cross, Carl E. [Los Alamos National Laboratory; Mihaila, Bogdan [Los Alamos National Laboratory; Lookman, Turab [Los Alamos National Laboratory; Hunter, Abigail [Los Alamos National Laboratory; Choudhury, Samrat [Los Alamos National Laboratory; Karma, Alain [Northeastern University; Ott, Thomas J. Jr. [Los Alamos National Laboratory; Barker, Martha R. [Los Alamos National Laboratory; O' Neill, Finian [Former MST-6 Summer Student; Hill, Joshua [Former MST-6 Summer Student; Emigh, Megan G. [Los Alamos National Laboratory

    2012-07-30

    The purpose of this project is to: (1) Directly observe phase transformations and microstructure evolution using proton (and synchrotron x-ray) radiography and tomography; (2) Constrain phase-field models for microstructure evolution; (3) Experimentally control microstructure evolution during processing to enable co-design; and (4) Advance toward the MaRIE vision. Understand microstructure evolution and chemical segregation during solidification {yields} solid-state transformations in Pu-Ga.

  11. A Thermal Simulation Method for Solidification Process of Steel Slab in Continuous Casting

    Science.gov (United States)

    Zhong, Honggang; Chen, Xiangru; Han, Qingyou; Han, Ke; Zhai, Qijie

    2016-10-01

    Eighty years after the invention of continuous cast of steels, reproducibility from few mm3 samples in the laboratory to m3 product in plants is still a challenge. We have engineered a thermal simulation method to simulate the continuous casting process. The temperature gradient ( G L ) and dendritic growth rate ( v) of the slab were reproduced by controlling temperature and cooling intensity at hot and chill end, respectively, in our simulation samples. To verify that our samples can simulate the cast slab in continuous casting process, the heat transfer, solidification structure, and macrosegregation of the simulating sample were compared to those of a much larger continuous casting slab. The morphology of solid/liquid interface, solidified shell thickness, and dendritic growth rate were also investigated by in situ quenching the solidifying sample. Shell thickness ( δ) determined by our quenching experiment was related to solidification time ( τ) by equation: δ = 4.27 × τ 0.38. The results indicated that our method closely simulated the solidification process of continuous casting.

  12. The effect of ultrasonic processing on solidification microstructure and heat transfer in stainless steel melt.

    Science.gov (United States)

    Zhang, Xiaopeng; Kang, Jinwu; Wang, Shuo; Ma, Jiyu; Huang, Tianyou

    2015-11-01

    The heat transfer in the ultrasonic processing of stainless steel melt is studied in this thesis. The temperature field is simulated when the metal melt is treated with and without ultrasound. In order to avoid the erosion of high temperature melt, ultrasound was introduced from the bottom of melt. It is found that the temperature of melt apparently increases when processed with ultrasound, and the greater the ultrasonic power is, the higher the melt temperature will be; ultrasonic processing can reduce the temperature gradient, leading to more uniform temperature distribution in the melt. The solidification speed is obviously brought down due to the introduction of ultrasound during solidification, with the increasing of ultrasonic power, the melt temperature rises and the solidification speed decreases; as without ultrasound, the interface of solid and mushy zone is arc-shaped, so is the interface of liquid and mushy zone, with ultrasound, the interface of solid and mushy zone is still arc-shaped, but the interface of liquid and mushy zone is almost flat. The simulation results of temperature field are verified in experiment, which also indicates that the dendrite growth direction is in accord with thermal flux direction. The effect of ultrasonic treatment, which improves with the increase of treating power, is in a limited area due to the attenuation of ultrasound.

  13. Numerical formulation of composition segregation at curved solid-liquid interface during steady state solidification process

    Science.gov (United States)

    Wang, Jai-Ching

    1994-01-01

    The lateral solute segregation that results from a curved solid-liquid interface shape during steady state unidirectional solidification of a binary alloy system has been studied both analytically and numerically by Coriell, Bosivert, Rehm, and Sekerka. The system under their study is a two dimensional rectangular system. However, most real growth systems are cylindrical systems. Thus, in a previous study, we have followed Coriell etc. formalism and obtained analytical results for lateral solute segregation for an azimuthal symmetric cylindrical binary melt system during steady state solidification process. The solid-liquid interface shape is expressed as a series combination of Bessel functions. In this study a computer program has been developed to simulate the lateral solute segregation.

  14. Numerical simulation of dendrite growth and microsegregation formation of binary alloys during solidification process

    Institute of Scientific and Technical Information of China (English)

    Li Qiang; Guo Qiao-Yi; Li Rong-De

    2006-01-01

    The dendrite growth and solute microsegregation of Fe-C binary alloy are simulated during solidification process by using cellular automaton method.In the model the solid fraction is deduced from the relationship among the temperature,solute concentration and curvature of the solid/liquid interface unit,which can be expressed as a quadric equation,instead of assuming the interface position and calculating the solid fraction from the interface velocity.Then by using this model a dendrite with O and 45 degree of preferential growth direction are simulated respectively.Furthermore,a solidification microstructure and solute microsegregation are simulated by this method. Finally,different GibbsThomson coefficient and liquid solute diffusing coefficient are adopted to investigate their influences on the morphology of dendrite.

  15. A Multiscale Transient Modeling Approach for Predicting the Solidification Structure in VAR-Processed Alloy 718 Ingots

    Science.gov (United States)

    Nastac, Laurentiu

    2012-09-01

    This paper describes the development and validation of a comprehensive multiscale modeling approach capable of predicting at the mesoscopic scale level the ingot solidification structure and solidification-related defects commonly occurring during the vacuum arc remelting (VAR) process. The approach consists of a coupling between a fully transient macroscopic code and a mesoscopic solidification structure code. The predictions from the multiscale model, including grain morphology and size and columnar-to-equiaxed transition, were validated against experimental measurements for a 20-inch (508 mm) diameter VAR alloy 718 ingots. The validated model was then used to investigate the effects of melting rate and ingot diameter on the solidification structure of VAR processed 718 ingots.

  16. Ultrasound assisted solidification process of ternary Cu-Sn-Sb alloy

    Institute of Scientific and Technical Information of China (English)

    Zhai Wei; Hong Zhenyu; Liu Haiman; Wei Bingbo

    2016-01-01

    It is well-known that the application of ultrasound during liquid to solid transitions for alloys can refine the solidification microstructure and thus improves the mechanical properties. How-ever, most published work focuses on single phase dendritic growth, whereas little has been con-ducted on the multiphase alloys with complicated phase transformations during solidification. In this work, the solidification process of ternary Cu40Sn45Sb15 alloy was realized within intensive ultra-sonic field with a resonant frequency of 20 kHz and ultrasound power from 0 W to 1000 W. The ultrasound refines the size of the primary e(Cu3Sn) intermetallic compound by two orders of mag-nitudes. If the ultrasound power increases to 1000 W, g(Cu6Sn5) phase nucleates and grows directly from parent liquid phase without the occurrence of peri-eutectic reaction on the top of the alloy sam-ple where the ultrasound intensity is sufficiently high. These microstructural variations lead to the enhancement of compressive strength and elasticity modulus of ternary Cu40Sn45Sb15 alloy.

  17. Materials and process engineering projects for the Sandia National Laboratories/Newly Independent States Industrial Partnering Program. Volume 2

    Energy Technology Data Exchange (ETDEWEB)

    Zanner, F.J.; Moffatt, W.C.

    1995-07-01

    In July, 1994, a team of materials specialists from Sandia and US. Industry traveled to Russia and the Ukraine to select and fund projects in materials and process technology in support of the Newly Independent States/Industrial Partnering Program (NIS/IPP). All of the projects are collaborations with scientists and Engineers at NIS Institutes. Each project is scheduled to last one year, and the deliverables are formatted to supply US. Industry with information which will enable rational decisions to be made regarding the commercial value of these technologies. This work is an unedited interim compilation of the deliverables received to date.

  18. Materials and process engineering projects for the Sandia National Laboratories/Newly Independent States Industrial Partnering Program. Volume 1

    Energy Technology Data Exchange (ETDEWEB)

    Zanner, F.J.; Moffatt, W.C.

    1995-07-01

    In July, 1994, a team of materials specialists from Sandia and U S Industry traveled to Russia and the Ukraine to select and fund projects in materials and process technology in support of the Newly Independent States/Industrial Partnering Program (NIS/IPP). All of the projects are collaborations with scientists and Engineers at NIS Institutes. Each project is scheduled to last one year, and the deliverables are formatted to supply US Industry with information which will enable rational decisions to be made regarding the commercial value of these technologies. This work is an unedited interim compilation of the deliverables received to date.

  19. Solidification, processing and properties of ductile cast iron

    DEFF Research Database (Denmark)

    Tiedje, Niels Skat

    2010-01-01

    Ductile cast iron has been an important engineering material in the past 50 years. In that time, it has evolved from a complicated material that required the foundry metallurgist's highest skill and strict process control to being a commonly used material that can easily be produced with modern...... of the latest years of research indicate that ductile cast iron in the future will become a highly engineered material in which strict control of a range of alloy elements combined with intelligent design and highly advanced processing allows us to target properties to specific applications to a much higher...... and to illustrate how ductile iron's properties are optimised, the essentials of heat treatment are described too. It is the hope that researchers will find a comprehensive treatment of ductile cast iron metallurgy and that engineers and designers will be presented with the latest information on, and references to...

  20. Some Novel Solidification Processing Techniques Being Investigated at MSFC: Their Extension for Study Aboard the ISS

    Science.gov (United States)

    Grugel, R. N.; Anilkumar, A. V.; Fedoseyev, A. I.; Mazuruk, K.; Whitaker, Ann F. (Technical Monitor)

    2001-01-01

    The float-zone and the Bridgman techniques are two classical directional solidification processing methods that are used to improve materials properties. Unfortunately, buoyancy effects and gravity-driven convection due to unstable temperature and/or composition gradients still produce solidified products that exhibit segregation and, consequently, degraded properties. This presentation will briefly introduce how some novel processing applications can minimize detrimental gravitational effects and enhance microstructural uniformity. Discussion follows that to fully understand and model these procedures requires utilizing, in conjunction with a novel mixing technique, the facilities and quiescent microgravity environment available on the ISS.

  1. Eutectic solidification as explained by the thermodynamics of irreversible processes

    Directory of Open Access Journals (Sweden)

    W. Wołczyński

    2009-01-01

    Full Text Available The grain size diameter is the main parameter characterizing a given metallic alloy. In the case of Al-Si or Fe-C eutectic alloy theaverage inter-lamellar spacing is a good parameter which seems to be adequate to describe this irregular structure. To define the averageinter-lamellar spacing the regular areas within generally irregular structure has been distinguished.It has been postulated that the formation of regular structure could be related to the minimum entropy production criterion. From theother side the maximum destabilization of the non-faceted phase interface could be referred to marginal stability.The criterion of minimum entropy production allows to formulate the growth law for regular lamellar structure solidifying understationary state. It defines the regular eutectic spacing versus growth rate. The marginal stability concept allows to define the maximum wavelength which can be developed at the solid / liquid interface of non-faceted (Al phase. It defines the maximum spacing within irregular structure taking into account the wavelength of instability (marginal stability created at the non-faceted phase interface.An average inter-lamellar spacing results from the relationship formulated on the basis of both spacings. It should beemphasized that both conditions (criteria are deduced from the thermodynamics of irreversible processes.The simplified scheme of irregular structure incorporates, additionally the intermediate lamella of faceted phase that is also taken into account in the definition of average inter-lamellar spacing,

  2. Modeling of multiphase flow with solidification and chemical reaction in materials processing

    Science.gov (United States)

    Wei, Jiuan

    Understanding of multiphase flow and related heat transfer and chemical reactions are the keys to increase the productivity and efficiency in industrial processes. The objective of this thesis is to utilize the computational approaches to investigate the multiphase flow and its application in the materials processes, especially in the following two areas: directional solidification, and pyrolysis and synthesis. In this thesis, numerical simulations will be performed for crystal growth of several III-V and II-VI compounds. The effects of Prandtl and Grashof numbers on the axial temperature profile, the solidification interface shape, and melt flow are investigated. For the material with high Prandtl and Grashof numbers, temperature field and growth interface will be significantly influenced by melt flow, resulting in the complicated temperature distribution and curved interface shape, so it will encounter tremendous difficulty using a traditional Bridgman growth system. A new design is proposed to reduce the melt convection. The geometric configuration of top cold and bottom hot in the melt will dramatically reduce the melt convection. The new design has been employed to simulate the melt flow and heat transfer in crystal growth with large Prandtl and Grashof numbers and the design parameters have been adjusted. Over 90% of commercial solar cells are made from silicon and directional solidification system is the one of the most important method to produce multi-crystalline silicon ingots due to its tolerance to feedstock impurities and lower manufacturing cost. A numerical model is developed to simulate the silicon ingot directional solidification process. Temperature distribution and solidification interface location are presented. Heat transfer and solidification analysis are performed to determine the energy efficiency of the silicon production furnace. Possible improvements are identified. The silicon growth process is controlled by adjusting heating power and

  3. Numerical Simulation and Optimization of Directional Solidification Process of Single Crystal Superalloy Casting

    Directory of Open Access Journals (Sweden)

    Hang Zhang

    2014-02-01

    Full Text Available The rapid development of numerical modeling techniques has led to more accurate results in modeling metal solidification processes. In this study, the cellular automaton-finite difference (CA-FD method was used to simulate the directional solidification (DS process of single crystal (SX superalloy blade samples. Experiments were carried out to validate the simulation results. Meanwhile, an intelligent model based on fuzzy control theory was built to optimize the complicate DS process. Several key parameters, such as mushy zone width and temperature difference at the cast-mold interface, were recognized as the input variables. The input variables were functioned with the multivariable fuzzy rule to get the output adjustment of withdrawal rate (v (a key technological parameter. The multivariable fuzzy rule was built, based on the structure feature of casting, such as the relationship between section area, and the delay time of the temperature change response by changing v, and the professional experience of the operator as well. Then, the fuzzy controlling model coupled with CA-FD method could be used to optimize v in real-time during the manufacturing process. The optimized process was proven to be more flexible and adaptive for a steady and stray-grain free DS process.

  4. Radiation heat transfer model for complex superalloy turbine blade in directional solidification process based on finite element method

    Directory of Open Access Journals (Sweden)

    Dun-ming Liao

    2016-03-01

    Full Text Available For the sake of a more accurate shell boundary and calculation of radiation heat transfer in the Directional Solidification (DS process, a radiation heat transfer model based on the Finite Element Method (FEM is developed in this study. Key technologies, such as distinguishing boundaries automatically, local matrix and lumped heat capacity matrix, are also stated. In order to analyze the effect of withdrawing rate on DS process, the solidification processes of a complex superalloy turbine blade in the High Rate Solidification (HRS process with different withdrawing rates are simulated; and by comparing the simulation results, it is found that the most suitable withdrawing rate is determined to be 5.0 mm昺in-1. Finally, the accuracy and reliability of the radiation heat transfer model are verified, because of the accordance of simulation results with practical process.

  5. Analysis of temperature and impurity distributions in a unidirectional-solidification process for multi-crystalline silicon of solar cells by a global model

    Energy Technology Data Exchange (ETDEWEB)

    Kakimoto, Koichi [Research Institute for Applied Mechanics, Kyushu University, 6-1, Kasuga-Koen, Kasuga 816-8580 (Japan)]. E-mail: kakimoto@riam.kyushu-u.ac.jp; Liu Lijun [Research Institute for Applied Mechanics, Kyushu University, 6-1, Kasuga-Koen, Kasuga 816-8580 (Japan); Nakano, Satoshi [Research Institute for Applied Mechanics, Kyushu University, 6-1, Kasuga-Koen, Kasuga 816-8580 (Japan)

    2006-10-15

    The unidirectional-solidification process is a key method for large-scale production of multi-crystalline silicon for use in highly efficient solar cells in the photovoltaic industry. Since the efficiency of solar cells depends on the crystal quality of the multi-crystalline silicon, it is necessary to optimize the unidirectional-solidification process to control temperature and impurity distributions in a silicon ingot. We developed a transient global model for the unidirectional-solidification process. We carried out calculations to investigate the temperature and impurity distributions in a silicon ingot during solidification. Conductive heat transfer and radiative heat exchange in a unidirectional-solidification furnace and convective heat transfer in the melt in a crucible are coupled to each other. These heat exchanges were solved iteratively by a finite volume method in a transient condition. Time-dependent distributions of impurity and temperature in a silicon ingot during the unidirectional-solidification process were numerically investigated.

  6. Rapid solidification processing of iron-base alloys for structural applications

    Energy Technology Data Exchange (ETDEWEB)

    Flinn, J.E.

    1991-09-01

    The response of iron-base alloys to rapid solidification is reviewed with an emphasis on the effects of processing on the microstructure and mechanical property behavior. The processing topics addressed are powder atomization, powder consolidation, joining, and thermal-mechanical exposure. The value of rapid solidification processing (RSP) lies in the ability to promote compositional homogeneity and retention of fine and stable (to high temperatures) microstructures. Achieving the maximum benefit from RSP requires proper application of the basic principles of composition control and rapid crystallization. This investigation has disclosed two very important facets of the RSP approach that can be applied using current technologies. Dissociated oxygen appears to play a significant role in stabilizing microstructural features. In conjunction with oxygen, vacancies trapped during crystallization provide a very stable matrix dispersion for enhanced strengthening. With a fundamental understanding of the response of iron-base alloys to RSP, alloys can be designed that will have substantially better properties and performance than their conventionally processed counterparts. 77 refs., 94 figs., 14 tabs.

  7. Sandia National Laboratories

    Data.gov (United States)

    Federal Laboratory Consortium — For more than 60 years, Sandia has delivered essential science and technology to resolve the nation's most challenging security issues.Sandia National Laboratories...

  8. Small-scale demonstration of high-level radioactive waste processing and solidification using actual SRP waste

    Energy Technology Data Exchange (ETDEWEB)

    Okeson, J K; Galloway, R M; Wilhite, E L; Woolsey, G B; B, Ferguson R

    1980-01-01

    A small-scale demonstration of the high-level radioactive waste solidification process by vitrification in borosilicate glass is being conducted using 5-6 liter batches of actual waste. Equipment performance and processing characteristics of the various unit operations in the process are reported and, where appropriate, are compared to large-scale results obtained with synthetic waste.

  9. Solidification/stabilization of chromite ore processing residue using alkali-activated composite cementitious materials.

    Science.gov (United States)

    Huang, Xiao; Zhuang, RanLiang; Muhammad, Faheem; Yu, Lin; Shiau, YanChyuan; Li, Dongwei

    2017-02-01

    Chromite Ore Processing Residue (COPR) produced in chromium salt production process causes a great health and environmental risk with Cr(VI) leaching. The solidification/stabilization (S/S) of COPR using alkali-activated blast furnace slag (BFS) and fly ash (FA) based cementitious material was investigated in this study. The optimum percentage of BFS and FA for preparing the alkali-activated BFS-FA binder had been studied. COPR was used to replace the amount of BFS-FA or ordinary Portland cement (OPC) for the preparation of the cementitious materials, respectively. The immobilization effect of the alkali-activated BFS-FA binder on COPR was much better than that of OPC based cementitious material. The potential for reusing the final treatment product as a readily available construction material was evaluated. X-ray diffraction (XRD), Fourier transform infrared spectrometry (FTIR) and scanning electron microscope with energy dispersive spectrometer (SEM-EDS) analysis indicated that COPR had been effectively immobilized. The solidification mechanism is the combined effect of reduction, ion exchange, precipitation, adsorption and physical fixation in the alkali-activated composite cementitious material.

  10. Analysis of solidification of molten metal jet in the in-rotating-water spinning process

    Energy Technology Data Exchange (ETDEWEB)

    Shimaoka, M. (Nara National College of Technology, Nara (Japan)): Onaka, I. (Osaka University, Osaka (Japan))

    1991-04-01

    Cooling and solidification processes of molten metal jet in an in-rotating-water spinning process were studied on Cu {sub 85} Be {sub 11} Fe {sub 4}(at%) alloy at ejection temperatures of 1,340-1,540 K, jet diameters of 0.1-0.19 mm and water subcooling temperatures of 60-90 K. As a result, separation of water was observed around the jet, and the length of water separation along the wire increased with decreasing wettability between the wire and water due to formation of a vapor film around the jet by boiling. The temperature profile calculated from the value of a heat transfer coefficient obtained by an Epstein and Hauser {prime} s equation in the region of water separation almost agreed with that estimated from brightness of the jet on the basis of a photographic paper. Cooling rates of the jet during solidification were estimated to be in the range of 10 {sup 4}-10 {sup 5} K/s from numerical simulation. 23 refs., 10 figs.

  11. Large Eddy Simulation of Transient Flow, Solidification, and Particle Transport Processes in Continuous-Casting Mold

    Science.gov (United States)

    Liu, Zhongqiu; Li, Linmin; Li, Baokuan; Jiang, Maofa

    2014-07-01

    The current study developed a coupled computational model to simulate the transient fluid flow, solidification, and particle transport processes in a slab continuous-casting mold. Transient flow of molten steel in the mold is calculated using the large eddy simulation. An enthalpy-porosity approach is used for the analysis of solidification processes. The transport of bubble and non-metallic inclusion inside the liquid pool is calculated using the Lagrangian approach based on the transient flow field. A criterion of particle entrapment in the solidified shell is developed using the user-defined functions of FLUENT software (ANSYS, Inc., Canonsburg, PA). The predicted results of this model are compared with the measurements of the ultrasonic testing of the rolled steel plates and the water model experiments. The transient asymmetrical flow pattern inside the liquid pool exhibits quite satisfactory agreement with the corresponding measurements. The predicted complex instantaneous velocity field is composed of various small recirculation zones and multiple vortices. The transport of particles inside the liquid pool and the entrapment of particles in the solidified shell are not symmetric. The Magnus force can reduce the entrapment ratio of particles in the solidified shell, especially for smaller particles, but the effect is not obvious. The Marangoni force can play an important role in controlling the motion of particles, which increases the entrapment ratio of particles in the solidified shell obviously.

  12. Numerical simulation of casting processes: coupled mould filling and solidification using VOF and enthalpy-porosity method

    Science.gov (United States)

    Richter, Ole; Turnow, Johann; Kornev, Nikolai; Hassel, Egon

    2017-06-01

    Within the scope of industrial casting applications a numerical model for the simultaneous mould filling and solidification process has been formulated, implemented in a finite volume code and successfully validated using analytical and experimental data. In order to account for the developing of free surface flow and the liquid/solid phase change, respectively, the volume-of-fluid and enthalpy-porosity method have been coupled under a volume averaging framework on a fixed Eulerian grid. The coupled method captures the basic physical effects of a combined mould filling and solidification process and provides a trustful method for comprehensive casting simulations.

  13. Processing and Microstructure Characteristics of As-Cast A356 Alloys Manufactured via Ultrasonic Cavitation during Solidification

    Science.gov (United States)

    Xuan, Yang; Jia, Shian; Nastac, Laurentiu

    2017-04-01

    Recent studies have showed that the microstructure and mechanical properties of A356 alloy can be significantly improved when ultrasonic cavitation and solidification processing is used. This is because during the fabrication of A356 castings, ultrasonic cavitation processing plays an important role in degassing and refining the as-cast microstructure. In the present study, A356 alloy and Al2O3/SiC nanoparticles are used as the matrix alloy and the reinforcements, respectively. Nanoparticles are injected into the molten alloy and dispersed by ultrasonic cavitation. Ultrasonic cavitation was also applied during solidification of these nanocomposites. The microstructure and nanoparticle distribution of the cast samples have been investigated in detail. The current experimental results indicated that ultrasonic cavitation during solidification will greatly improve the microstructure of the samples. Al2O3 and SiC nanoparticle reinforced nanocomposites have different nanoparticle distributions in the matrix.

  14. INVESTIGATION OF CEMENT CONCRETE CONGLOMERATE SOLIDIFICATION PROCESS BY IMPEDANCE SPECTROSCOPY METHOD

    Directory of Open Access Journals (Sweden)

    S. N. Bandarenka

    2015-01-01

    Full Text Available One of the most prospective directions in preservation  and increase of service live of  road pavements is a construction of  automobile roads with cement concrete surface. Modern tendencies for provision of road construction quality presuppose a necessity to control processes of solidification and subsequent destruction of the material while forming and using cement concrete conglomerate being considered as a basic element of the road surface.  Multiyear practical experience of  automobile road operation using cement concrete pavements reveals an importance for monitoring  such processes as formation and destruction of cement concrete materials. An impedance spectroscopy method has been tried out and proposed as a tool for solution of the given problem.Experimental samples of cement concrete have been prepared for execution of tests, graded silica sand and granite chippings with particle size from 0.63 to 2.5 mm have been used as a fine aggregate in the samples. Dependencies of resistance (impedance on AC-current frequency  have been studied for samples of various nature and granulometric composition. The Gamry  G300 potentiostat has been used for measurement of complex impedance value. A spectrum analysis and calculation of equivalent circuit parameters calculation have been carried out while using EIS Spectrum Analyzer program.Comparison of impedance spectra for the prepared cement concrete samples have made it possible to reveal tendencies in changing spectrum parameters during solidification and subsequent contact with moisture in respect of every type of the sample. An equivalent electrical circuit has been developed that  characterizes physical and chemical processes which are accompanied by charge transfer in cement concrete conglomerate. The paper demonstrates a possibility to use an impedance spectroscopy for solution of a number of actual problems in the field of cement concrete technology problems. Particularly, the problems

  15. Optimization of magnetically driven directional solidification of silicon using artificial neural networks and Gaussian process models

    Science.gov (United States)

    Dropka, Natasha; Holena, Martin

    2017-08-01

    In directional solidification of silicon, the solid-liquid interface shape plays a crucial role for the quality of crystals. The interface shape can be influenced by forced convection using travelling magnetic fields. Up to now, there is no general and explicit methodology to identify the relation and the optimum combination of magnetic and growth parameters e.g., frequency, phase shift, current magnitude and interface deflection in a buoyancy regime. In the present study, 2D CFD modeling was used to generate data for the design and training of artificial neural networks and for Gaussian process modeling. The aim was to quickly assess the complex nonlinear dependences among the parameters and to optimize them for the interface flattening. The first encouraging results are presented and the pros and cons of artificial neural networks and Gaussian process modeling discussed.

  16. Experimental and Numerical Simulations of the Solidification Process in Continuous Casting of Slab

    Directory of Open Access Journals (Sweden)

    Liang Bai

    2016-03-01

    Full Text Available Thermal simulation equipment (TSE was recently developed to simulate the solidification process in the industrial continuous casting of slab. The grain growth, solid-liquid interface movement, and columnar-to-equiaxed transition (CET in the continuous casting process can be reproduced using this equipment. The current study is focused on the effects of different cooling rates and superheat conditions on the grain growth in the solidification process of chromium-saving ferritic stainless steel (B425. The temperature distribution and microstructure evolution are simulated by a Cellular Automaton-Finite Element (CAFE model. The experimental results demonstrate that the temperature gradient and the grain growth rate of the sample can be effectively controlled by the equipment. It is observed from optical micrographs of the microstructure that the average equiaxed grain ratio increases when the superheat temperature decreases. The average equiaxed grain ratio is approximately 26% and 42% under superheat conditions of 40 °C and 30 °C, respectively, and no apparent columnar grain generation in the samples occurs under superheat conditions of 10 °C and 20 °C, as the result of a large thermal resistance at the copper-sample interface and low superheat inside the sample. A lower cooling rate results in a higher equiaxed crystal ratio in the sample. As the cooling rate decreases, the equiaxed crystal ratio becomes 14%, 23%, and 42%. Comparing the simulation results with the experimental observations, a reasonable qualitative agreement is achieved for the chilled layer thickness, grain morphology, and CET in the sample. Thus, the CAFE model in the current study can accurately predict the grain growth under different superheating and cooling rate conditions.

  17. Effects of Process Parameters on Solidification Structure of A390 Aluminum Alloy Hollow Billet

    Science.gov (United States)

    Zuo, Kesheng; Zhang, Haitao; Qin, Ke; Cui, Jianzhong; Chen, Qingzhang

    2017-08-01

    The effects of process parameters on the solidification structure of A390 aluminum alloy hollow billets prepared by direct-chill casting were investigated. The decrease of casting temperature deteriorated the homogeneity and increased the size of primary Si particles in the hollow billet. Although the average size of primary Si particles was not obviously affected by the increase of casting speed, the thickness of Si-depleted layer at the inner wall increased with the higher casting speed. The tensile strength of A390 alloy is a function of the percentage of coarse Si particles (larger than 35 μm) and the average size of primary Si particles. Higher and more stable tensile strength can be received in the hollow billet with the casting temperature of 1050 K (777 °C), because the fine and uniformly distributed primary Si particles were obtained in the hollow billet.

  18. Scale up aspects of directional solidification and Czochralski silicon growth processes in traveling magnetic fields

    Science.gov (United States)

    Dropka, Natasha; Ervik, Torunn; Czupalla, Matthias; Kiessling, Frank M.

    2016-10-01

    We performed 3D simulations of directional solidification (DS) and Czochralski (Cz) silicon growth processes in traveling magnetic fields (TMFs) and verified them with the experimental data that were available. Particularly, we studied silicon DS growth in real G1, G2 and G5 size setups and Cz growth in 6″ and 24″ crucibles in furnaces provided with KRISTMAG® heater magnet modules (HMMs). TMFs were used for a solid/liquid interface shaping and for a melt stirring. Based on our simulation findings, we discussed scale up challenges and proposed a method for safe upscaling. The method related all present driving forces using dimensionless numbers: Grashof (Gr), Stephan (Ste), Reynolds (Re), Shielding (S) and magnetic forcing number (F).

  19. Structure of nanocomposites of Al–Fe alloys prepared by mechanical alloying and rapid solidification processing

    Indian Academy of Sciences (India)

    S S Nayak; B S Murty; S K Pabi

    2008-06-01

    Structures of Al-based nanocomposites of Al–Fe alloys prepared by mechanical alloying (MA) and subsequent annealing are compared with those obtained by rapid solidification processing (RSP). MA produced only supersaturated solid solution of Fe in Al up to 10 at.% Fe, while for higher Fe content up to 20 at.% the nonequilibrium intermetallic Al5Fe2 appeared. Subsequent annealing at 673 K resulted in more Al5Fe2 formation with very little coarsening. The equilibrium intermetallics, Al3Fe (Al13Fe4), was not observed even at this temperature. In contrast, ribbons of similar composition produced by RSP formed fine cellular or dendritic structure with nanosized dispersoids of possibly a nano-quasicrystalline phase and amorphous phase along with -Al depending on the Fe content in the alloys. This difference in the product structure can be attributed to the difference in alloying mechanisms in MA and RSP.

  20. Stabilization/solidification of mercury-contaminated waste ash using calcium sodium phosphate (CNP) and magnesium potassium phosphate (MKP) processes.

    Science.gov (United States)

    Cho, Jae Han; Eom, Yujin; Lee, Tai Gyu

    2014-08-15

    This study examined the stabilization and solidification (S/S) of mercury (Hg)-contaminated waste ash generated from an industrial waste incinerator using chemically bonded phosphate ceramic (CBPC) technology. A magnesium potassium phosphate (MKP; MgKPO4 · 6H2O) ceramic, fabricated from MgO and KH2PO4, and a calcium sodium phosphate (CNP; CaNaPO4) ceramic, fabricated from CaO and Na2HPO4, were used as solidification binders in the CBPC process, and Na2S or FeS was added to each solidification binder to stabilize the Hg-contaminated waste ash. The S/S processes were conducted under various operating conditions (based on the solidification binder and stabilization reagent, stabilization reagent dosage, and waste loading ratio), and the performance characteristics of the S/S sample under each operating condition were compared, including the Hg leaching value and compressive strength. The Hg leaching value of untreated Hg-contaminated waste ash was 231.3 μg/L, whereas the S/S samples treated using the MKP and CNP processes exhibited Hg leaching values below the universal treatment standard (UTS) limit (25 μg/L). Although the compressive strengths of the S/S samples decreased as the sulfide dosage and waste loading ratio were increased, most of the S/S samples fabricated by the MKP and CNP processes exhibited good mechanical properties.

  1. Undercooling, Rapid Solidification, and Relations to Processing in Low Earth Orbit (A Review of the Works of Bingbo Wei)

    Science.gov (United States)

    deGroh, Henry C., III

    1999-01-01

    This is a survey of the published works of Prof. Bingbo Wei of the Department of Applied Physics at Northwestern Polytechnical University, Xian P.R. China. Transformations among solid - liquid - and vapor are fundamental to the foundations of life and culture on Earth. The development and understanding of materials has lead the evolution and advancement of the human race since antiquity. Materials and fluids research is continuing today, with us standing on the shoulders of those that have gone before us. Technological and scientific breakthroughs continue due to studies of greater and greater complexity, that include for example, research done at high pressures, in high magnetic fields, at temperatures near absolute zero, and in the low gravity environment of low Earth orbit. Of particular technological importance is the liquid to solid transformation of metals and alloys. Solidification processing is generally the most important factor in the final properties of objects made of metal; and undercooling is the fundamental driving force for all solidification. The interest and resources dedicated to the study of solidification and undercooling are great and World wide. For many years B. Wei and his coworkers have been studying undercooling and rapid solidification and have amassed a significant body of published research in this important field, contributing to the leading edge of the state-of-the-art. It is the goal of this memorandum to provide a review of the research of B. Wei et al.; publications in Chinese are included in the reference list but are not discussed. The bulk of Wei's work has been in the area of undercooling and rapid solidification [1-11, 13-16, 24-36] with papers dating back to 1989, the same year he earned his Ph.D. Below, discussions of Wei's undercooling and rapid solidification research have been grouped together mostly on the basis of alloy type, such as eutectic, intermetallic, or monotectic.

  2. Solidification modeling: Status and outlook

    Science.gov (United States)

    Dantzig, J. A.

    2000-12-01

    Solidification modeling is a complex and highly advanced field. This article examines the state of the art in solidification modeling, including physical phenomena of solidification such as heat extraction, transport processes within a casting, and dimensional changes in the casting and mold during solidification. Also examined are current efforts to model these phenomena and the strengths and weaknesses of these efforts. Finally, obstacles to solidification modeling, such as speed and cost of the process, are considered, along with the likelihood those obstacles will be overcome.

  3. Materials Science Laboratory - Columnar-to-Equiaxed Transition in Solidification Processing and Microstructure Formation in Casting of Technical Alloys under Diffusive and Magnetically Controlled Convective Conditions

    Science.gov (United States)

    Gandin, Charles-Andre; Ratke, Lorenz

    2008-01-01

    The Materials Science Laboratory - Columnar-to-Equiaxed Transition in Solidification Processing and Microstructure Formation in Casting of Technical Alloys under Diffusive and Magnetically Controlled Convective Conditions (MSL-CETSOL and MICAST) are two investigations which supports research into metallurgical solidification, semiconductor crystal growth (Bridgman and zone melting), and measurement of thermo-physical properties of materials. This is a cooperative investigation with the European Space Agency (ESA) and National Aeronautics and Space Administration (NASA) for accommodation and operation aboard the International Space Station (ISS). Research Summary: Materials Science Laboratory - Columnar-to-Equiaxed Transition in Solidification Processing (CETSOL) and Microstructure Formation in Casting of Technical Alloys under Diffusive and Magnetically Controlled Convective Conditions (MICAST) are two complementary investigations which will examine different growth patterns and evolution of microstructures during crystallization of metallic alloys in microgravity. The aim of these experiments is to deepen the quantitative understanding of the physical principles that govern solidification processes in cast alloys by directional solidification.

  4. Mathematical and numerical model of directional solidification including initial and terminal transients of the process

    Directory of Open Access Journals (Sweden)

    W. Kapturkiewicz

    2008-12-01

    Full Text Available The, developed in this study, simple model and numerical solution of diffusion growth of the solid phase under the conditions of directional solidification allow for the effect of constituent diffusion in both liquid and solid phase and assume the process run in which (like in reality the preset parameter is the velocity of sample (pulling velocity at a preset temperature gradient. The solid/liquid interface velocity is not the process parameter (like it is in numerous other solutions proposed so far but a function of this process. The effect of convection outside the diffusion layer has been included in mass balance under the assumption that in the zone of convection the mixing is complete. The above assumptions enabled solving the kinetics of growth of the solid phase (along with the diffusion field in solid and liquid phase under the conditions of diffusion well reflecting the process run starting with the initial transient state, going through the steady state period in central part of the casting, and ending in a terminal transient state. In the numerical solution obtained by the finite difference method with variable grid dimensions, the error of the mass control balance over the whole process range was 1 - 2 %.

  5. Multiscale modelling and simulation of single crystal superalloy turbine blade casting during directional solidification process

    Directory of Open Access Journals (Sweden)

    Xu Qingyan

    2014-07-01

    Full Text Available As the key parts of an aero-engine, single crystal (SX superalloy turbine blades have been the focus of much attention. However, casting defects often occur during the manufacturing process of the SX turbine blades. Modeling and simulation technology can help to optimize the manufacturing process of SX blades. Multiscale coupled models were proposed and used to simulate the physical phenomena occurring during the directional solidification (DS process. Coupled with heat transfer (macroscale and grain growth (meso-scale, 3D dendritic grain growth was calculated to show the competitive grain growth at micro-scale. SX grain selection behavior was studied by the simulation and experiments. The results show that the geometrical structure and technical parameters had strong influences on the grain selection effectiveness. Based on the coupled models, heat transfer, grain growth and microstructure evolution of a complex hollow SX blade were simulated. Both the simulated and experimental results show that the stray grain occurred at the platform of the SX blade when a constant withdrawal rate was used in manufacturing process. In order to avoid the formation of the stray crystal, the multi-scale coupled models and the withdrawal rate optimized technique were applied to the same SX turbine blade. The modeling results indicated that the optimized variable withdrawal rate can achieve SX blade castings with no stray grains, which was also proved by the experiments.

  6. Transport processes in directional solidification and their effects on microstructure development

    Energy Technology Data Exchange (ETDEWEB)

    Mazumder, Prantik [Iowa State Univ., Ames, IA (United States)

    1999-11-08

    The processing of materials with unique electronic, mechanical, optical and thermal properties plays a crucial role in modern technology. The quality of these materials depend strongly on the microstructure and the solute/dopant fields in the solid product, that are strongly influenced by the intricate coupling of heat and mass transfer and melt flow in the growth systems. An integrated research program is developed that include precisely characterized experiments and detailed physical and numerical modeling of the complex transport and dynamical processes. Direct numerical simulation of the solidification process is carried out that takes into account the unsteady thermo-solutal convection in the vertical Bridgman crystal growth system, and accurately models the thermal interaction between the furnace and the ampoule by appropriately using experimentally measured thermal profiles. The flow instabilities and transitions and the nonlinear evolution following the transitions are investigated by time series and flow pattern analysis. A range of complex dynamical behavior is predicted with increasing thermal Rayleigh number. The route to chaos appears as: steady convection → transient mono-periodic → transient bi-periodic → transient quasi-periodic → transient intermittent oscillation-relaxation → stable intermittent oscillation-relaxation attractor. The spatio-temporal dynamics of the melt flow is found to be directly related to the spatial patterns observed experimentally in the solidified crystals. The application of the model to two phase Sn-Cd peritectic alloys showed that a new class of tree-like oscillating microstructure develops in the solid phase due to unsteady thermo-solutal convection in the liquid melt. These oscillating layered structures can give the illusion of band structures on a plane of polish. The model is applied to single phase solidification in the Al-Cu and Pb-Sn systems to characterize the effect of convection on the macroscopic

  7. Manufacturing process modeling for composite materials and structures, Sandia blade reliability collaborative

    Energy Technology Data Exchange (ETDEWEB)

    Guest, Daniel A.; Cairns, Douglas S.

    2014-02-01

    The increased use and interest in wind energy over the last few years has necessitated an increase in the manufacturing of wind turbine blades. This increase in manufacturing has in many ways out stepped the current understanding of not only the materials used but also the manufacturing methods used to construct composite laminates. The goal of this study is to develop a list of process parameters which influence the quality of composite laminates manufactured using vacuum assisted resin transfer molding and to evaluate how they influence laminate quality. Known to be primary factors for the manufacturing process are resin flow rate and vacuum pressure. An incorrect balance of these parameters will often cause porosity or voids in laminates that ultimately degrade the strength of the composite. Fiber waviness has also been seen as a major contributor to failures in wind turbine blades and is often the effect of mishandling during the lay-up process. Based on laboratory tests conducted, a relationship between these parameters and laminate quality has been established which will be a valuable tool in developing best practices and standard procedures for the manufacture of wind turbine blade composites.

  8. Examining the Possibilities of Analyzing the Solidification Process of Al-Si Alloy with the Infrared Camera

    Directory of Open Access Journals (Sweden)

    Władysiak R.

    2016-03-01

    Full Text Available The paper presents the results of the crystallization process of silumin by the TDA thermographic method and the results of the cast microstructure obtained in the sampler ATD-10, that was cooling down in ambient air. The study was conducted for silumins AlSi8 and AlSi11 unmodified. The work demonstrated that the use of thermal imaging camera allows for the measurement and recording the solidification process of silumin. Thermal curve was registered with the infrared camera and derivative curve that was calculated on the base of thermal curve have both a very similar shape to adequate them TDA curves obtained from measurements using a thermocouple. Test results by TDA thermographic method enable quantitative analysis of the kinetics of the cooling and solidification process of hypo-and neareutectic silumins.

  9. Characterization on carbide of a novel steel for cold work roll during solidification process

    Energy Technology Data Exchange (ETDEWEB)

    Guo, J.; Liu, L.G.; Li, Q.; Sun, Y.L. [State Key Laboratory of Metastable Materials Science and Technology, Yanshan University, Qinhuangdao 066004 (China); Gao, Y.K. [Institute of Aeronautical Materials, Beijing 100095 (China); Ren, X.J. [School of Engineering, Liverpool John Moores University, Liverpool L3 3AF (United Kingdom); Yang, Q.X., E-mail: qxyang@ysu.edu.cn [State Key Laboratory of Metastable Materials Science and Technology, Yanshan University, Qinhuangdao 066004 (China)

    2013-05-15

    A novel steel for cold work roll was developed in this work. Its phase structures were determined by X-ray diffraction, and phase transformation temperatures during the cooling process were measured by Differential Scanning Calorimeter. The Fe–C isopleths of the steel were calculated by Thermo-Calc to preliminarily determine the characteristic temperatures of the different phases. Then the specimens were quenched at these characteristic temperatures. The typical microstructures were observed by Optical Microscopy and Field Emission Scanning Electron Microscopy with Energy Disperse Spectroscopy. The results show that α-Fe, MC, M{sub 2}C and M{sub 7}C{sub 3} precipitate when the specimen is cooled slowly to room temperature. According to the DSC curve and the Fe–C isopleths, the characteristic temperatures of the phase transformation and carbide precipitation are chosen as 1380 °C, 1240 °C, 1200 °C and 1150 °C respectively. Primary austenite precipitates at 1380 °C, then eutectic reaction occurs in residual liquid after quenching and the eutectic microstructures distribute along the crystal grain boundary. The eutectic MC is leaf-like and eutectic M{sub 2}C is fibrous-like. Both of them precipitate in ternary eutectic reaction simultaneously at 1240 °C, grow together in the form of dendrite along the crystal grain boundary. Secondary MC precipitates from the austenitic matrix at 1200 °C and nucleates at the position where eutectic MC located accompanied by the dissolving of eutectic carbides. The mixed secondary M{sub 2}C and M{sub 7}C{sub 3} precipitate at 1150 °C. The secondary M{sub 2}C is strip-like and honeycomb-like, while the M{sub 7}C{sub 3} is chrysanthemum-like and maze-like. - Highlights: • The solidification process was analyzed by Thermo-Calc, DSC, XRD and SEM observation. • Primary and secondary carbides precipitated during solidification were determined. • The three dimensional morphologies of all carbides was observed. • The

  10. A solidification/stabilization process for wastewater treatment sludge from a primary copper smelter

    Directory of Open Access Journals (Sweden)

    Ivšić-Bajčeta Dragana

    2013-01-01

    Full Text Available Wastewater treatment sludge from primary copper smelter is characterized as hazardous waste that requires treatment prior disposal due to significant amount of heavy metals and arsenic. The aim of the presented study was to investigate the feasibility and the effectiveness of solidification/stabilization process of the sludge using fly ash and lime as binders. The effectiveness of the process was evaluated by Unconfined Compressive Strength (UCS testing, leaching tests (EN 12457-4 and Toxicity Characteristic Leaching Procedure (TCLP and Acid Neutralization Capacity (ANC test. All samples reached target UCS of 0.35 MPa. Calcium to silicon concentration ratio (cCa/cSi, determined by X-Ray Fluorescence (XRF analysis, was identified as main factor governing strength development. Inductively coupled plasma-optical emission spectrometry (ICP-OES analyses of solutions after leaching tests showed excellent stabilization of Cu, Ni, Pb and Zn (above 99 % and arsenic (above 90 % in samples with high Ca(OH2 content. Results of ANC test indicated that buffering capacity of solidified material linearly depended on Ca concentration in FA and lime. Sample with 20 % of binder heaving 50 % of FA and 50 % of lime met all requirements to be safely disposed. [Projekat Ministarstva nauke Republike Srbije, br. 34033

  11. USING THE SULFUR POLYMER STABILIZATION SOLIDIFICATION PROCESS TO TREAT RESIDUAL MERCURY WASTES FROM GOLD MINING OPERATIONS.

    Energy Technology Data Exchange (ETDEWEB)

    BOWERMAN,B.ADAMS,J.KALB,P.WAN,R.Y.LEVIER,M.

    2003-02-24

    Large quantities of mercury are generated as a by-product during the processing of gold ore following mining operations. Newmont Mining Corporation (NMC), which operates some of the world's largest gold mines, sought a method to permanently ''retire'' its mercury by-products, thereby avoiding potential environmental liability. Sulfur Polymer Stabilization-Solidification (SPSS) is an innovative technology developed at Brookhaven National Laboratory (BNL) for treatment of mercury and mercury contaminated materials, such as soil, sludge and debris. BNL conducted a treatability study to determine the potential applicability of SPSS for treatment of Newmont mercury, and the treated product passed the U.S. Environmental Protection Agency (EPA) test for toxicity. The SPSS process has been shown to be effective on radioactive and nonradioactive mercury and mercury-contaminated materials with a pilot-scale batch system capable of producing 0.03 m{sup 3} (1 ft{sup 3}) per batch. Engineering scale-up issues are discussed and material property tests addressing these issues are described.

  12. Directional melting and solidification of gallium in a traveling magnetic field as a model experiment for silicon processes

    Science.gov (United States)

    Dadzis, K.; Lukin, G.; Meier, D.; Bönisch, P.; Sylla, L.; Pätzold, O.

    2016-07-01

    Small-scale model experiments for directional solidification processes are performed using a gallium volume with a square horizontal cross-section and dimensions of 10×10×7.5 cm3. A heater at the top and a cooler at the bottom generate a vertical temperature gradient while an external coil system produces a traveling magnetic field (TMF) leading to Lorentz forces in the melt. The position and shape of the phase interface as well as the melt flow during melting and solidification processes are investigated both experimentally and with a coupled 3D numerical model. Uncertainty in various experimental parameters and appropriate methods of calibration are discussed to enable precise validation of numerical simulations. A distinct influence of the melt flow is observed, which results in a concave melting interface with an upward TMF and a convex shape with a downward TMF. In both cases, the corner region demonstrates local deflections in the opposite directions, which illustrates the challenge to obtain a smooth interface shape in silicon solidification processes. These processes can be further investigated using the validated 3D model. Additionally, direct transfer of the results between model experiments and silicon processes using scaling laws is discussed.

  13. Parabolic aircraft solidification experiments

    Science.gov (United States)

    Workman, Gary L. (Principal Investigator); Smith, Guy A.; OBrien, Susan

    1996-01-01

    A number of solidification experiments have been utilized throughout the Materials Processing in Space Program to provide an experimental environment which minimizes variables in solidification experiments. Two techniques of interest are directional solidification and isothermal casting. Because of the wide-spread use of these experimental techniques in space-based research, several MSAD experiments have been manifested for space flight. In addition to the microstructural analysis for interpretation of the experimental results from previous work with parabolic flights, it has become apparent that a better understanding of the phenomena occurring during solidification can be better understood if direct visualization of the solidification interface were possible. Our university has performed in several experimental studies such as this in recent years. The most recent was in visualizing the effect of convective flow phenomena on the KC-135 and prior to that were several successive contracts to perform directional solidification and isothermal casting experiments on the KC-135. Included in this work was the modification and utilization of the Convective Flow Analyzer (CFA), the Aircraft Isothermal Casting Furnace (ICF), and the Three-Zone Directional Solidification Furnace. These studies have contributed heavily to the mission of the Microgravity Science and Applications' Materials Science Program.

  14. Sandia Combustion Research: Technical review

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1995-07-01

    This report contains reports from research programs conducted at the Sandia Combustion Research Facility. Research is presented under the following topics: laser based diagnostics; combustion chemistry; reacting flow; combustion in engines and commercial burners; coal combustion; and industrial processing. Individual projects were processed separately for entry onto the DOE databases.

  15. Segregation and evaporation behaviors of aluminum and calcium in silicon during solidification process induced by electron beam

    Science.gov (United States)

    Jiang, Dachuan; Shi, Shuang; Tan, Yi; Asghar, H. M. Noor ul Huda Khan; Qin, Shiqiang

    2015-03-01

    An experimental investigation into the removal of aluminum (Al) and calcium (Ca) from molten silicon by using electron beam melting was carried out. Based on the distributions of Al and Ca along the growth direction of the ingot under different solidification conditions, the influence of segregation and evaporation behaviors on the removal of such impurities with both high saturated vapor pressure and low segregation coefficients was investigated. The results showed that the distributions of impurities depend upon the interaction between segregation and evaporation, so that the removal efficiency can be further improved by adjusting the melting parameters. Compared with the traditional electron beam melting process, the energy consumption decreases by 20% during the whole melting and solidification process. It is considered to be a more effective way for the purification of silicon and the reduction of energy consumption by electron beam melting.

  16. Parallel algorithm of solidification process simulation for large-sized system of liquid metal atoms

    Institute of Scientific and Technical Information of China (English)

    董科军; 刘让苏; 郑采星; 刘海蓉; 彭平; 卢小勇; 胡庆丰; 何新芳

    2003-01-01

    A parallel arithmetic program for the molecular dynamics (MD) simulation study of a large-sized system consisting of 50 000-100 000 atoms of liquid metals is reformed, based on the cascade arithmetic program used for the molecular dynamics simulation study of a small-sized system consisting of 500-1 000 atoms. The program is used to simulate the rapid solidification processes of liquid metal Al system. Some new results, such as larger clusters composed of more than 3-6 smaller clusters (icosahedra or defect icosahedra) obtained in the system of 50 000 atoms, however, the larger clusters can not be seen in the small-sized system of 500-1 000 atoms. On the other hand, the results from this simulation study would be more closed to the real situation of the system under consideration because the influence of boundary conditions is decreased remarkably. It can be expected that from the parallel algorithm combined with the higher performance super-computer, the total number of atoms in simulation system can be enlarged again up to tens, even hundreds times in the near future.

  17. Formation and evolution mechanisms of large-clusters during rapid solidification process of liquid metal Al

    Institute of Scientific and Technical Information of China (English)

    LIU Rangsu; DONG Kejun; LIU Fengxiang; ZHENG Caixing; LIU Hairong; LI Jiyong

    2005-01-01

    A molecular dynamics simulation study has been performed for the formation and evolution characteristics of nano-clusters in a large-scale system consisting of 400000 atoms of liquid metal Al. The center-atom method combined with pair-bond analysis technique and cluster-type index method (CTIM) has been applied here to describe the structural configurations of various basic clusters. It is demonstrated that both the 1551 bond-type and the icosahedral cluster (12 0 12 0) constructed by 1551 bond-types are dominant among all the bond-types and cluster-types, respectively, in the system and play a critical role in the microstructure transitions of liquid metal Al. The nano-clusters (containing up to 150 atoms) are formed by the combination of some middle and small clusters with distinctly different sizes, through mutual competition by unceasing annex and evolution in a seesaw manner (in turn of obtaining and losing),which do not occur as the multi-shell structures accumulated with an atom as the center and the surrounding atoms are arranged according to a certain rule. This is the essential distinction of nano-cluster in liquid metal from those obtained by gaseous deposition, ionic spray methods, and so on. Though the nano-clusters differ from each other in shape and size, all of them possess protruding corners that could become the starting points of various dendrite structures in the solidification processes of liquid metals.

  18. Simulation for microstructure evolution of Al-Si alloys in solidification process

    Institute of Scientific and Technical Information of China (English)

    XU Hong; HOU Hua; ZHANG Guo-wei

    2006-01-01

    The numerical simulation for microstructure evolution of Al-Si alloy in solidification process is carried out with phase field model. The phase field model,solution algorithm and the program of dendrite growth are introduced. The definition of initial condition,boundary condition and the stability condition of differential format are all included. The simulation results show that the evolution of dendrite morphology is as follows: the initial circle nucleus transforms to the rectangle one firstly,then its corners develop to the four trunks and from which the secondary side branches are generated and even the third side branches are produced from secondary ones. The dendrite tip radius decreases quickly at the initial stage and changes slowly at the late stage,which is mainly due to the fact that more and more side branches appear and grow up. The comparisons of dendrite morphology between simulated results and investigations by others are also presented. It is proved that the dendrite morphologies are similar in trunks and arms growth,so the developed phase field program is accurate.

  19. Understanding Solidification of Polythiophene Thin Films during Spin-Coating: Effects of Spin-Coating Time and Processing Additives

    OpenAIRE

    Jin Yeong Na; Boseok Kang; Dong Hun Sin; Kilwon Cho; Yeong Don Park

    2015-01-01

    Spin-coating has been used extensively in the fabrication of electronic devices; however, the effects of the processing parameters have not been fully explored. Here, we systematically characterize the effects of the spin-coating time on the microstructure evolution during semiconducting polymer solidification in an effort to establish the relationship between this parameter and the performances of the resulting polymer field-effect transistors (FETs). We found that a short spin-coating time ...

  20. Influence of Processing Parameters on the Solidification Behavior of Single-Crystal CMSX-4 Superalloy

    Science.gov (United States)

    Wang, Fu; Ma, Dexin; Bogner, Samuel; Bührig-Polaczek, Andreas

    2016-07-01

    The microstructural evolution of a superalloy, single-crystal CMSX-4 solidified at different withdrawal rates was investigated using a directional solidification quenching method. Analyses of the cross-sections within mushy zones generated the evolution of the solid volume fractions ( f s) during the reduction in the temperature and the solidification sequences. At the withdrawal rate of 0.3 mm min-1, f s increases by about 81 pct within the first 23 pct of the solidification interval, whereas it increases by about 64 pct at the withdrawal rate of 0.7 mm min-1. The Bower-Brody-Flemings model can characterize the evolution tendency of f s curve at the lower withdrawal rate, while it can not only describe the changing tendency of f s, but also precisely predict the f s values at higher withdrawal rate. With increasing withdrawal rate, the solidification intervals of the γ dendrite and γ/ γ' eutectics are increased. In addition to this, the forming site of the γ/ γ' eutectic at the lower withdrawal rate lags behind that at the higher withdrawal rate. At both the withdrawal rates the solidification of the γ/ γ' eutectic islands commences with the γ/ γ' core formed on the surface of the γ dendrites, then progressed spatially and developed the coarse γ/ γ' structure.

  1. Heat Transfer Model of Directional Solidification by LMC Process for Superalloy Casting Based on Finite Element Method

    Science.gov (United States)

    Cao, Liu; Liao, Dunming; Lu, Yuzhang; Chen, Tao

    2016-09-01

    With the rapid development of the aviation industry, the turbine blade, a critical component of the aeronautical engine, has come to be widely produced by liquid-metal cooling (LMC) process. A temperature- and time-dependent heat transfer coefficient was used to represent the heat convection between the shell and the cooling liquid, and an improved Monte Carlo ray-tracing approach was adopted to handle the boundary of radiation heat transfer. Unstructured mesh was used to fit the irregular shell boundary, and the heat transfer model of directional solidification by LMC process based on finite element method (FEM) was established. The concept of local matrix was here proposed to guarantee computational efficiency. The pouring experiments of directional solidification by LMC process were carried out, then simulation and experimental results were compared here. The accuracy of the heat transfer model was validated by the cooling curves and grain morphology, and the maximum relative error between simulation and experimental cooling curve was 2 pct. The withdrawal rate showed an important influence on the shape of solidification interface, and stray grain is liable to be generated on the bottom of platform at an excessive withdrawal rate.

  2. [Comparison of fixation effects of heavy metals between cement rotary kiln co-processing and cement solidification/stabilization].

    Science.gov (United States)

    Zhang, Jun-li; Liu, Jian-guo; Li, Cheng; Jin, Yi-ying; Nie, Yong-feng

    2008-04-01

    Both cement rotary kiln co-processing hazardous wastes and cement solidification/stabilization could dispose heavy metals by fixation. Different fixation mechanisms lead to different fixation effects. The same amount of heavy metal compounds containing As, Cd, Cr, Cu, Pb, Zn were treated by the two kinds of fixation technologies. GB leaching test, TCLP tests and sequential extraction procedures were employed to compare the fixation effects of two fixation technologies. The leached concentration and chemical species distribution of heavy metals in two grounded mortar samples were analyzed and the fixation effects of two kinds of technologies to different heavy metals were compared. The results show the fixation effect of cement rotary kiln co-processing technology is better than cement solidification/stabilization technology to As, Pb, Zn. Calcinations in cement rotary kiln and then hydration help As, Pb, Zn contained in hazardous wastes transform to more steady chemical species and effectively dispose these heavy metals compounds. Cr3+ is liable to be converted to much more toxic and more mobile Cr6+ state in cement rotary kiln. And so Cr wastes are more fit for treatment by cement solidification/stabilization technology. The work could provide a basis when choosing disposal technologies for different heavy metals and be helpful to improve the application and development of cement rotary kiln co-processing hazardous wastes.

  3. The Behavior of Temperature Decreasing and Fraction Solid Increasing in Solid-Liquid Coexisting Zone in Solidification Process of Aluminum Alloy Weld Metal

    OpenAIRE

    Shozaburo, Ohta; Kimioku, Asai; Musashi Institute of Technology

    1993-01-01

    It is the ultimate purpose of this investigation to elucidate the fundamental phenomena in cooling and solidification process and to establish reasonably the methos of estimating hot cracking sensitivity and preventing aluminum alloy weld from hot cracking. In this raport, temperature measurement was carried out by CA thermocouple in cooling and solidification process on TIG arc spot welds of commercial aluminum alloys 2024 and 5083 and various analyses were performed. On the basis of the mea...

  4. A Coupled Thermo-Mechanical Simulation on Squeeze Casting Solidification Process of Three-Dimensional Geometrically Complex Components

    Science.gov (United States)

    Tang, Jie; Han, Zhiqiang; Wang, Feifan; Sun, Jue; Xu, Shanxin

    A coupled thermo-mechanical simulation method for three-dimensional squeeze casting components has been developed. The simulation was achieved by using ANSYS Parametric Design Language (APDL). The effect of volume shrinkage due to cooling and solidification, the effect of pressure on the latent heat release, the mutual dependence of interfacial heat transfer and casting deformation, and materials behavior under elevated temperatures were taken into account in the simulation. A step-shaped trial casting was simulated, which demonstrates the ability of the method to simulate the pressure transmission and decline inside the casting as well as the distribution and evolution of the interfacial heat transfer coefficient. Finally, the method was applied to simulate the solidification of an automotive sub-frame component, based on which the squeeze casting process of the component was optimized.

  5. Progress on Numerical Modeling of the Dispersion of Ceramic Nanoparticles During Ultrasonic Processing and Solidification of Al-Based Nanocomposites

    Science.gov (United States)

    Zhang, Daojie; Nastac, Laurentiu

    2016-08-01

    In present study, 6061- and A356-based nano-composites are fabricated by using the ultrasonic stirring technology (UST) in a coreless induction furnace. SiC nanoparticles are used as the reinforcement. Nanoparticles are added into the molten metal and then dispersed by ultrasonic cavitation and acoustic streaming assisted by electromagnetic stirring. The applied UST parameters in the current experiments are used to validate a recently developed magneto-hydro-dynamics (MHD) model, which is capable of modeling the cavitation and nanoparticle dispersion during UST processing. The MHD model accounts for turbulent fluid flow, heat transfer and solidification, and electromagnetic field, as well as the complex interaction between the nanoparticles and both the molten and solidified alloys by using ANSYS Maxwell and ANSYS Fluent. Molecular dynamics (MD) simulations are conducted to analyze the complex interactions between the nanoparticle and the liquid/solid interface. The current modeling results demonstrate that a strong flow can disperse the nanoparticles relatively well during molten metal and solidification processes. MD simulation results prove that ultrafine particles (10 nm) will be engulfed by the solidification front instead of being pushed, which is beneficial for nano-dispersion.

  6. Progress on Numerical Modeling of the Dispersion of Ceramic Nanoparticles During Ultrasonic Processing and Solidification of Al-Based Nanocomposites

    Science.gov (United States)

    Zhang, Daojie; Nastac, Laurentiu

    2016-12-01

    In present study, 6061- and A356-based nano-composites are fabricated by using the ultrasonic stirring technology (UST) in a coreless induction furnace. SiC nanoparticles are used as the reinforcement. Nanoparticles are added into the molten metal and then dispersed by ultrasonic cavitation and acoustic streaming assisted by electromagnetic stirring. The applied UST parameters in the current experiments are used to validate a recently developed magneto-hydro-dynamics (MHD) model, which is capable of modeling the cavitation and nanoparticle dispersion during UST processing. The MHD model accounts for turbulent fluid flow, heat transfer and solidification, and electromagnetic field, as well as the complex interaction between the nanoparticles and both the molten and solidified alloys by using ANSYS Maxwell and ANSYS Fluent. Molecular dynamics (MD) simulations are conducted to analyze the complex interactions between the nanoparticle and the liquid/solid interface. The current modeling results demonstrate that a strong flow can disperse the nanoparticles relatively well during molten metal and solidification processes. MD simulation results prove that ultrafine particles (10 nm) will be engulfed by the solidification front instead of being pushed, which is beneficial for nano-dispersion.

  7. Crystallization characteristics of cast aluminum alloys during a unidirectional solidification process

    Energy Technology Data Exchange (ETDEWEB)

    Okayasu, Mitsuhiro, E-mail: mitsuhiro.okayasu@utoronto.ca; Takeuchi, Shuhei

    2015-05-01

    The crystal orientation characteristics of cast Al–Si, Al–Cu and Al–Mg alloys produced by a unidirectional solidification process are examined. Two distinct crystal orientation patterns are observed: uniform and random formation. A uniform crystal orientation is created by columnar growth of α-Al dendrites in the alloys with low proportions of alloying element, e.g., the Al–Si alloy (with Si <12.6%) and the Al–Cu and Al–Mg alloys (with Cu and Mg <2%). A uniformly organized crystal orientation with [100] direction is created by columnar growth of α-Al dendrites. With increasing proportion of alloying element (>2% Cu or Mg), the uniform crystal orientations collapse in the Al–Cu and Al–Mg alloys, owing to interruption of the columnar α-Al dendrite growth as a result of different dynamics of the alloying atoms and the creation of a core for the eutectic phases. For the hypo-eutectic Al–Si alloys, a uniform crystal orientation is obtained. In contrast, a random orientation can be detected in the hyper-eutectic Al–Si alloy (15% Si), which results from interruption of the growth of the α-Al dendrites due to precipitation of primary Si particles. There is no clear effect of crystal formation on ultimate tensile strength (UTS), whereas crystal orientation does influence the material ductility, with the alloys with a uniform crystal orientation being elongated beyond their UTS points and with necking occurring in the test specimens. In contrast, the alloys with a nonuniform crystal orientation are not elongated beyond their UTS points.

  8. Analysis of solidification cracks in welds of Al-Mg-Si A6351 type alloy welded by high frequency pulsed TIG process. 1st report. Evaluation of solidification crack susceptibility by means of Houldcroft test

    Energy Technology Data Exchange (ETDEWEB)

    Pereira, M.; Machida, S. [The Univ. of Tokyo, Tokyo (Japan); Taniguchi, C.; Brandi, S. [Univ. of Sao Paulo, Sao Paulo, SP (Brazil)

    1994-08-05

    The main objective of this work is to study the susceptibility to solidification crack by means of Houldcroft test on Al-Mg-Si alloy A6351 welded by TIG process using a D.C. straight polarity and pulsed current with high frequency with varied parameters. The parameters are welding speed, current, arc pulse, frequency, and heat input per unit weld length. The effect of grain structures on the susceptibility of solidification crack is evaluated as well as the welding pool geometry in which these structures has developed. The `quasi-stationary` state is studied for the specimen geometry used, and the process efficiencies are estimated using welding pool width method. The trend of increase of crack length with the welding speed observed in no pulsed arc conditions is significantly changed with the introduction of the pulsed arc. Therefore, the pulsed frequency and the welding speed seem to be competing parameters in effect on the development of solidification crack. This work shows that the generalized tendency of solidification crack susceptibility with regard to the obtained grain structures as presented in previous works is not a general trend. 40 refs., 13 figs., 3 tabs.

  9. Sandia National Laboratories analysis code data base

    Energy Technology Data Exchange (ETDEWEB)

    Peterson, C.W.

    1994-11-01

    Sandia National Laboratories, mission is to solve important problems in the areas of national defense, energy security, environmental integrity, and industrial technology. The Laboratories` strategy for accomplishing this mission is to conduct research to provide an understanding of the important physical phenomena underlying any problem, and then to construct validated computational models of the phenomena which can be used as tools to solve the problem. In the course of implementing this strategy, Sandia`s technical staff has produced a wide variety of numerical problem-solving tools which they use regularly in the design, analysis, performance prediction, and optimization of Sandia components, systems and manufacturing processes. This report provides the relevant technical and accessibility data on the numerical codes used at Sandia, including information on the technical competency or capability area that each code addresses, code ``ownership`` and release status, and references describing the physical models and numerical implementation.

  10. Thermal and structural studies about the solidification process of grey cast irons; Estudio termico y estructural del proceso de solidificacion de funciones de hierro con grafito laminar

    Energy Technology Data Exchange (ETDEWEB)

    Larranaga, P.; Sertucha, J.

    2010-07-01

    The grey iron casting manufacture is an industrial process extendly used today. Therefore, the study of the solidification features obtained from this iron and the factors that have influence on such transition becomes a powerful tool in order to support the technological development of this type of material. In the present work, three inoculated alloys with different chemical compositions (hypo eutectic, eutectic and hyper eutectic) have been selected so as to comparatively analyse the structural characteristics of the irons during the liquid-solid transformation. The behaviour of the samples has been controlled recording the cooling curves and then they have been quenched in order to study the structural characteristics at different stages of the solidification. The selected alloys show different solidification features as a function of the chemical composition and the corresponding nucleation potential. The obtained results have been discussed in terms of a comparative analysis, establishing a solidification model that explains the industrial behaviour of the alloys. (Author)

  11. Sandia OpenSHMEM

    Energy Technology Data Exchange (ETDEWEB)

    2016-03-15

    Sandia OpenSHMEM is an implementation of the OpenSHMEM Standard over the Portals 4 Networking API and the OpenFabrics Interface (OFI). Sandia OpenSHMEM is designed to be a low-overhead implementation of the OpenSHMEM standard which takes advantage of the many features of the Portals 4 specification.

  12. Influence of Pressure Field in Melts on the Primary Nucleation in Solidification Processing

    Science.gov (United States)

    Rakita, Milan; Han, Qingyou

    2017-10-01

    It is well known that external fields applied to melts can cause nucleation at lower supercoolings, fragmentation of growing dendrites, and forced convection around the solidification front. All these effects contribute to a finer microstructure of solidified material. In this article, we analyze how the pressure field created with ultrasonic vibrations influences structure refinement in terms of supercooling. It is shown that only high cavitation pressures of the order of 104 atmospheres are capable of nucleating crystals at minimal supercoolings. We demonstrate the possibility of sononucleation even in superheated liquid. Simulation and experiments with water samples show that very high cavitation pressures occur in a relatively narrow zone where the drive acoustic field has an appropriate combination of pressure amplitude and frequency. In order to accurately predict the microstructure formed by ultrasonically assisted solidification of metals, this article calls for the development of equations of state that would describe the pressure-dependent behavior of molten metals.

  13. An investigation on supercooling directional solidification process of Cu-Ni single phase alloy

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    Supercooling directional solidification (SDS) is put forward by combination of melt supercooling and conventional solidification by application of supercooling inheritance. On the self-designed SDS equipment, SDS of Cu-Ni alloy was achieved successfully. The results are as follows: (ⅰ) The primary arm spacing is about 30 m m, the growth of secondary arms are strongly suppressed. The primary arm spacing is nearly the same as LMC method (GL=25 K/mm, V=500 m m/s), the primary stems are straight, fine and completed, with an inclination angle of about 5.8o. (ⅱ) A semi-quantitative T-T model is brought forward to describe the dendrite growth rate V vs. undercooling D T. The prediction of T-T model agrees well with experimental results. The formation of fine equiaxed dendrites, transition region and dendrite region can be explained successfully by D T-V-x relation of T-T model.

  14. Microelectronics at Sandia Laboratories

    Energy Technology Data Exchange (ETDEWEB)

    Spencer, W.J.; Gregory, B.L.; Franzak, E.G.; Hood, J.A.

    1975-12-31

    The microelectronics capability at Sandia Laboratories spans the complete range of component activity from initial design to final assembly into subsystems and systems. Highly reliable, radiation-tolerant devices and integrated circuits can be designed, fabricated, and incorporated into printed circuit assemblies or into thick- or thin-film hybrid microcircuits. Sandia has an experienced staff, exceptional facilities and aggressive on-going programs in all these areas. The authors can marshall a broad range of skills and capabilities to attack and solve problems in design, fabrication, assembly, or production. Key facilities, programs, and capabilities in the Sandia microelectronics effort are discussed in more detail in this booklet.

  15. Inside Sandia, April 1996

    Energy Technology Data Exchange (ETDEWEB)

    Locke, T. [ed.

    1996-04-01

    Brief articles in this issue are entitled: New testing techniques, textiles on the information superhighway, and knowledge preservation; Structural health monitoring techniques and robust analysis tools assess aging and damaged structures; Sandia`s VCSELs (Vertical-Cavity Surface-Emitting Lasers): sparking a laser diode revolution; Fiber-optic instrumentation trims weeks off the wait for cervical cancer test results; DAMA (Demand Activated Manufacturing Architecture) project boosts competitiveness of US textile industry; SEAMIST (Science and Engineering Associates Membrane Instrumentation and Sampling Technique) cuts contamination cleanup costs; RePAVing the roads to the past (Relevant Point of Access Video); and Sandia receives DOE basic energy sciences award for sol-gel achievements.

  16. Sandia QIS Capabilities.

    Energy Technology Data Exchange (ETDEWEB)

    Muller, Richard P. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

    2017-07-01

    Sandia National Laboratories has developed a broad set of capabilities in quantum information science (QIS), including elements of quantum computing, quantum communications, and quantum sensing. The Sandia QIS program is built atop unique DOE investments at the laboratories, including the MESA microelectronics fabrication facility, the Center for Integrated Nanotechnologies (CINT) facilities (joint with LANL), the Ion Beam Laboratory, and ASC High Performance Computing (HPC) facilities. Sandia has invested $75 M of LDRD funding over 12 years to develop unique, differentiating capabilities that leverage these DOE infrastructure investments.

  17. The role of ultrasonic cavitation in refining the microstructure of aluminum based nanocomposites during the solidification process.

    Science.gov (United States)

    Xuan, Yang; Nastac, Laurentiu

    2017-07-01

    Recent studies showed that the microstructure and mechanical properties of aluminum based nanocomposites can be significantly improved when ultrasonic cavitation and solidification processing is used. This is because ultrasonic cavitation processing plays an important role not only in degassing and dispersion of the nanoparticles, but also in breaking up the dendritic grains and refining the as-cast microstructure. In the present study, A356 alloy and Al2O3 nanoparticles are used as the matrix alloy and the reinforcement, respectively. Nanoparticles were added into the molten A356 alloy and dispersed via ultrasonic cavitation processing. Ultrasonic cavitation was applied over various temperature ranges during molten alloy cooling and solidification to investigate the grain structure formation and the nanoparticle dispersion behavior. Optical Microscopy and Scanning Electron Microscopy were used to investigate in detail the differences in the microstructure characteristics and the nanoparticle distribution. Experimental results indicated that the ultrasonic cavitation processing and Al2O3 nanoparticles play an important role for microstructure refinement. In addition, it was shown in this study that the Al2O3 nanoparticles modified the eutectic phase. Copyright © 2017 Elsevier B.V. All rights reserved.

  18. Al-Si-Re Alloys Cast by the Rapid Solidification Process / Stopy Al-Si-Re Odlewane Metodą Rapid Solidification

    Directory of Open Access Journals (Sweden)

    Szymanek M.

    2015-12-01

    Full Text Available The aim of the studies described in this article was to present the effect of rare earth elements on aluminium alloys produced by an unconventional casting technique. The article gives characteristics of the thin strip of Al-Si-RE alloy produced by Rapid Solidification (RS. The effect of rare earth elements on structure refinement, i.e. on the size of near-eutectic crystallites in an aluminium-silicon alloy, was discussed. To determine the size of crystallites, the Scherrer X-ray diffraction method was used. The results presented capture relationships showing the effect of variable casting parameters and chemical composition on microstructure of the examined alloys. Rapid Solidification applied to Al-Si alloys with the addition of mischmetal (Ce, La, Ne, Pr refines their structure.

  19. Solidification Structure and Macrosegregation of Billet Continuous Casting Process with Dual Electromagnetic Stirrings in Mold and Final Stage of Solidification: A Numerical Study

    Science.gov (United States)

    Jiang, D.; Zhu, M.

    2016-08-01

    Coupling macroscale heat transfer and fluid flow with microscale grain nucleation and crystal growth, a mixed columnar-equiaxed solidification model was established to study the SWRT82B steel solidification structure and macrosegregation in 160 mm × 160 mm billet continuous casting with dual electromagnetic stirrings in mold and final stage of solidification (M-EMS and F-EMS). In the model, the phases of liquid, columnar, and equiaxed were treated separately and the initial growing equiaxed phase, which could move freely with liquid, was regarded as slurry. To obtain the equiaxed grains nucleation and columnar front evolution, the unit tracking method and the columnar front tracking model were built. The model was validated by magnetic induction intensity of stirrer, billet surface temperature, and carbon segregation. The equiaxed phase evolution and the solute transport with effect of fluid flow and grains transport were described in this article. The results show that the equiaxed phase ratio will not increase obviously with higher current intensity of M-EMS, while the negative segregation near the strand surface becomes more serious. The negative segregation zone near the billet center and the center positive segregation come into being with the effect of equiaxed grains sedimentation and liquid thermosolutal flow. It is also found that the liquid solute transport in the F-EMS zone becomes the main factor with higher current intensity rather than the solidification rate, and therefore, the final billet center segregation decreases first and then turns to rise with the current intensity. The optimal current intensities of M-EMS and F-EMS proposed for SWRT82B billet continuous casting are 200 and 400 A, respectively.

  20. Solidification Structure and Macrosegregation of Billet Continuous Casting Process with Dual Electromagnetic Stirrings in Mold and Final Stage of Solidification: A Numerical Study

    Science.gov (United States)

    Jiang, D.; Zhu, M.

    2016-12-01

    Coupling macroscale heat transfer and fluid flow with microscale grain nucleation and crystal growth, a mixed columnar-equiaxed solidification model was established to study the SWRT82B steel solidification structure and macrosegregation in 160 mm × 160 mm billet continuous casting with dual electromagnetic stirrings in mold and final stage of solidification (M-EMS and F-EMS). In the model, the phases of liquid, columnar, and equiaxed were treated separately and the initial growing equiaxed phase, which could move freely with liquid, was regarded as slurry. To obtain the equiaxed grains nucleation and columnar front evolution, the unit tracking method and the columnar front tracking model were built. The model was validated by magnetic induction intensity of stirrer, billet surface temperature, and carbon segregation. The equiaxed phase evolution and the solute transport with effect of fluid flow and grains transport were described in this article. The results show that the equiaxed phase ratio will not increase obviously with higher current intensity of M-EMS, while the negative segregation near the strand surface becomes more serious. The negative segregation zone near the billet center and the center positive segregation come into being with the effect of equiaxed grains sedimentation and liquid thermosolutal flow. It is also found that the liquid solute transport in the F-EMS zone becomes the main factor with higher current intensity rather than the solidification rate, and therefore, the final billet center segregation decreases first and then turns to rise with the current intensity. The optimal current intensities of M-EMS and F-EMS proposed for SWRT82B billet continuous casting are 200 and 400 A, respectively.

  1. Sandia Agile MEMS Prototyping, Layout Tools, Education and Services Program

    Energy Technology Data Exchange (ETDEWEB)

    Schriner, H.; Davies, B.; Sniegowski, J.; Rodgers, M.S.; Allen, J.; Shepard, C.

    1998-05-01

    Research and development in the design and manufacture of Microelectromechanical Systems (MEMS) is growing at an enormous rate. Advances in MEMS design tools and fabrication processes at Sandia National Laboratories` Microelectronics Development Laboratory (MDL) have broadened the scope of MEMS applications that can be designed and manufactured for both military and commercial use. As improvements in micromachining fabrication technologies continue to be made, MEMS designs can become more complex, thus opening the door to an even broader set of MEMS applications. In an effort to further research and development in MEMS design, fabrication, and application, Sandia National Laboratories has launched the Sandia Agile MEMS Prototyping, Layout Tools, Education and Services Program or SAMPLES program. The SAMPLES program offers potential partners interested in MEMS the opportunity to prototype an idea and produce hardware that can be used to sell a concept. The SAMPLES program provides education and training on Sandia`s design tools, analysis tools and fabrication process. New designers can participate in the SAMPLES program and design MEMS devices using Sandia`s design and analysis tools. As part of the SAMPLES program, participants` designs are fabricated using Sandia`s 4 level polycrystalline silicon surface micromachine technology fabrication process known as SUMMiT (Sandia Ultra-planar, Multi-level MEMS Technology). Furthermore, SAMPLES participants can also opt to obtain state of the art, post-fabrication services provided at Sandia such as release, packaging, reliability characterization, and failure analysis. This paper discusses the components of the SAMPLES program.

  2. Sandia Strategic Plan 1997

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1997-12-01

    Sandia embarked on its first exercise in corporate strategic planning during the winter of 1989. The results of that effort were disseminated with the publication of Strategic Plan 1990. Four years later Sandia conducted their second major planning effort and published Strategic Plan 1994. Sandia`s 1994 planning effort linked very clearly to the Department of Energy`s first strategic plan, Fueling a Competitive Economy. It benefited as well from the leadership of Lockheed Martin Corporation, the management and operating contractor. Lockheed Martin`s corporate success is founded on visionary strategic planning and annual operational planning driven by customer requirements and technology opportunities. In 1996 Sandia conducted another major planning effort that resulted in the development of eight long-term Strategic Objectives. Strategic Plan 1997 differs from its predecessors in that the robust elements of previous efforts have been integrated into one comprehensive body. The changes implemented so far have helped establish a living strategic plan with a stronger business focus and with clear deployment throughout Sandia. The concept of a personal line of sight for all employees to this strategic plan and its objectives, goals, and annual milestones is becoming a reality.

  3. Sandia Strategic Plan 1997

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1997-12-01

    Sandia embarked on its first exercise in corporate strategic planning during the winter of 1989. The results of that effort were disseminated with the publication of Strategic Plan 1990. Four years later Sandia conducted their second major planning effort and published Strategic Plan 1994. Sandia`s 1994 planning effort linked very clearly to the Department of Energy`s first strategic plan, Fueling a Competitive Economy. It benefited as well from the leadership of Lockheed Martin Corporation, the management and operating contractor. Lockheed Martin`s corporate success is founded on visionary strategic planning and annual operational planning driven by customer requirements and technology opportunities. In 1996 Sandia conducted another major planning effort that resulted in the development of eight long-term Strategic Objectives. Strategic Plan 1997 differs from its predecessors in that the robust elements of previous efforts have been integrated into one comprehensive body. The changes implemented so far have helped establish a living strategic plan with a stronger business focus and with clear deployment throughout Sandia. The concept of a personal line of sight for all employees to this strategic plan and its objectives, goals, and annual milestones is becoming a reality.

  4. Directional solidification processing of eutectic alloys in the Ni Al V system

    Science.gov (United States)

    Milenkovic, S.; Coelho, A. A.; Caram, R.

    2000-04-01

    Intermetallic matrix composites (IMCs) offer attractive properties, such as high toughness of the metal coupled with low density, high modulus and high strength of the intermetallics. Among a large number of the intermetallics, a particular interest has been shown in the NiAl intermetallic compound, since it exhibits several advantages over the currently used nickel-based superalloys. Recently, there has been a renewed interest in directional solidification of the eutectic alloys as a concept of reinforcing intermetallics with in situ refractory metals. The present study is related to the study of the eutectic alloys in the ternary NiAl-V system. The eutectic composition and temperature were accurately determined. It was concluded that the solidification behaviour of the Ni-Al-V eutectic is strongly dependent on the growth conditions, namely growth rate and orientation, and that it can be easily modified. Also, it was observed that the orientation of the grain, i.e., the direction of growth is the determining factor in the lamellar/rod transition as well as in the morphology of the degenerated structure.

  5. Advanced Numerical Modeling of the Dispersion of Ceramic Nanoparticles during Ultrasonic Cavitation Processing and Solidification of 6061-based Nanocomposites

    Science.gov (United States)

    Zhang, D.; Nastac, L.

    2015-06-01

    The metal-matrix-nano-composites (MMNCs) in this study consist of a 6061 alloy matrix reinforced with 1.0 wt.% SiC 50 nm diameter nanoparticles that are dispersed uniformly within the matrix in large volume using an ultrasonic cavitation dispersion technique (UCDS) available in the Solidification Laboratory at UA. The required ultrasonic parameters to achieve the required cavitation for adequate degassing and refining of the aluminium alloy as well as the fluid flow characteristics for uniform dispersion of the nanoparticles into the 6061 matrix are being investigated in this study by using an in-house developed CFD ultrasonic cavitation model. The multiphase CFD model accounts for turbulent fluid flow, heat transfer and solidification as well as the complex interaction between the solidifying alloy and nanoparticles by using the Ansys's Fluent Dense Discrete Phase Model (DDPM) and a particle engulfment and pushing (PEP) model. The PEP model accounts for the Brownian motion. SEM analysis was performed on the as-cast MMNC coupons processed via UCDS and confirmed the distribution of the nanoparticles predicted by the current CFD model. A parametric study was performed using the validated CFD model. The study includes the effects of magnitude of the fluid flow and ultrasonic probe location (gravity direction).

  6. Sandia Laboratories energy programs

    Energy Technology Data Exchange (ETDEWEB)

    Lundergan, C.D.; Mead, P.L.; Gillespie, R.S. (eds.)

    1977-03-01

    As one of the multiprogram laboratories of the Energy Research and Development Administration, Sandia Laboratories applies its resources to a number of nationally important programs. About 75 percent of these resources are applied to research and development for national security programs having to do primarily with nuclear weapons--the principal responsibility of the Laboratories. The remaining 25 percent are applied to energy programs and energy-related activities, particularly those requiring resources that are also used in nuclear weapon and other national security programs. Examples of such energy programs and activities are research into nuclear fusion, protection of nuclear materials from theft or diversion, and the disposal of radioactive waste. A number of technologies and disciplines developed for the weapon program are immediately applicable for the development of various energy sources. Instruments developed to detect, measure, and record the detonation of nuclear devices underground, now being used to support the development of in-situ processing of coal and oil shale, are examples. The purpose of this report is to provide an overview of these and other energy programs being conducted by these laboratories in the development of economical and environmentally acceptable alternative energy sources. Energy programs are undertaken when they require capabilities used at the Laboratories for the weapon program, and when they have no adverse effect upon that primary mission. The parallel operation of weapon and energy activities allows optimum use of facilities and other resources.

  7. Study of stabilization/solidification processes (of solid porous wastes) based on hydraulic or bituminous binders; Etude des procedes de stabilisation/solidification (des dechets solides poreux) a base de liants hydrauliques ou de liants bitumineux

    Energy Technology Data Exchange (ETDEWEB)

    Sing-Teniere, Ch.

    1998-02-01

    The first part of this thesis presents the regulatory framework and the technical context linked with the study of stabilized/solidified wastes and with the evaluation of stabilization/solidification processes. A presentation of the two type of ultimate wastes under study (a used catalyst and an activated charcoal) and an analysis of the processes is given. The second part is devoted to the experimental characterization of both types of porous wastes. The third part deals with the processing of such wastes using an hydraulic binder. The study stresses on both on the stabilization/solidification efficiency of the process and on the conditions of its implementation. The same work is made for a process that uses a bituminous binder. Some choice criteria for the selection of the better process are deduced from the examination of the overall data collected. The waste characterization methodology is applied six times: two times for the raw wastes, two times for the same wastes processed with an hydraulic binder, and two times for the same wastes processed with a bituminous binder. (J.S.)

  8. Dislocation density analyses of multi-crystalline silicon during the directional solidification process with bottom grooved furnace

    Science.gov (United States)

    Karuppasamy, P.; Srinivasan, M.; Aravinth, K.; Ramasamy, P.

    2016-05-01

    A transient global model was used to investigate the effect of bottom grooved furnace upon the directional solidification (DS) process of multicrystalline silicon (mc-Si). The computations were carried out on a 2D axisymmetric model using the finite volume method. The temperature distribution, crystal-melt (c-m) interface and dislocation density were simulated. The modified heat exchanger block system was used for controlling the temperature gradient at the bottom of the crucible. The obtained results shows convex shape of the c-m interface. The dislocation density was reduced while using the bottom grooved furnace. This work was carried out for the different groove of radius 30 and 60 mm of the heat exchanger block.

  9. Atomistic simulations of solidification process in B2-LiPb solid(0 0 1)-liquid system

    Science.gov (United States)

    Xu, Chao; Gan, Xianglai; Meng, Xiancai; Xiao, Shifang; Deng, Huiqiu; Li, Xiaofan; Hu, Wangyu

    2017-07-01

    Li-Pb alloy is considered as a candidate for a blanket material in fusion reactors for its excellent physical and chemical properties. In this work, the solidification process in the B2-LiPb solid(0 0 1)-liquid system is studied using molecular dynamics (MD) simulations. The results indicate that the liquid phase atoms near the solid-liquid interface separate according to the crystal structure, and the separated atoms constitute (0 0 1) crystal planes through an ordering arrangement, which induces the B2-LiPb crystal to grow layer by layer. The velocity of moving solid-liquid interface in our case increases with the degree of thermostat undercooling. Nonequilibrium concentrations of point defects and a misshapen region are observed in the finally solidified crystal. The formation of the dominant point defect is dominated by defect formation energy. Additionally, Pb atoms are enriched in the misshapen region due to the formation of nonequilibrium concentrations of point defects.

  10. Sandia energy titles

    Energy Technology Data Exchange (ETDEWEB)

    Gardner, J.L. (ed.)

    1977-06-01

    This bibliography of reports, periodical arricles, and conference papers represents research carried out by Sandia Laboratories in energy and conservation. Within each of the approximately 300 entries, authors are listed alphabetically in each subject category. The following subjects are covered: Conservation, drilling technology, environment and safety, fossil energy, geothermal energy, nuclear energy, and solar energy. (MCW)

  11. Comparison of the fixation effects of heavy metals by cement rotary kiln co-processing and cement based solidification/stabilization.

    Science.gov (United States)

    Zhang, Junli; Liu, Jianguo; Li, Cheng; Jin, Yiying; Nie, Yongfeng; Li, Jinhui

    2009-06-15

    Cement rotary kiln co-processing of hazardous wastes and cement based solidification/stabilization could both immobilize heavy metals. The different retention mechanisms of the two technologies lead to different fixation effects of heavy metals. The same amount of heavy metal compounds were treated by the two types of fixation technologies. Long-term leaching test (160 days), the maximum availability leaching test (NEN 7341) and a modified three-step sequential extraction procedure, proposed by the Commission of the European Communities Bureau of Reference (BCR) were employed to compare the fixation effects of the two fixation technologies. The leaching concentrations in NEN 7341 and long-term leaching tests were compared with identification standard for hazardous wastes (GB5085.3-1996) and drinking water standard (GB5749-2005). The results indicate that the leaching concentrations of the long-term leaching test and NEN 7341 test were lower than the regulatory limits and the leached ratios were small. Both cement based solidification/stabilization and cement rotary kiln co-processing could effectively fix heavy metals. Calcination in a cement rotary kiln and the following hydration that follows during cement application could fix As, Cd, Pb and Zn more effectively and decrease the release to the environment. Cement solidification/stabilization technology has better effect in immobilizing Cr and Ni. Cr wastes are more fitful to be treated by cement solidification/stabilization.

  12. The enhancement effect of pre-reduction using zero-valent iron on the solidification of chromite ore processing residue by blast furnace slag and calcium hydroxide.

    Science.gov (United States)

    Li, Jinchunzi; Chen, Zhonglin; Shen, Jimin; Wang, Binyuan; Fan, Leitao

    2015-09-01

    A bench scale study was performed to assess the effectiveness of the solidification of chromite ore processing residue (COPR) by blast furnace slag and calcium hydroxide, and investigate the enhancement effect of pre-reduction using zero-valent iron (ZVI) on the solidification treatment. The degree of Cr immobilization was evaluated using the Toxicity Characteristic Leaching Procedure (TCLP) as well as the solid waste-extraction procedure for leaching toxicity-sulfuric acid & nitric acid method (Chinese standard HJ/T299-2007). Strength tests and semi-dynamic leaching tests were implemented to investigate the potential for reusing the final treatment product as a readily available construction material. The experimental results showed that the performance of pre-reduction/solidification (S/S) was superior to that of solidification alone. After pre-reduction, all of the S/S treated COPR samples met the TCLP limit for total Cr (5 mg L(-1)), whereas the samples with a COPR content below 40% met the pollution control limit of bricks and building block products (Chinese standard HJ/T 301-2007) produced with COPR for total Cr (0.3 mg L(-1)). At the same time, all of the S/S treated specimens tested were suitable for utilization at certain levels. Copyright © 2015 Elsevier Ltd. All rights reserved.

  13. Statistical Study to Evaluate the Effect of Processing Variables on Shrinkage Incidence During Solidification of Nodular Cast Irons

    Science.gov (United States)

    Gutiérrez, J. M.; Natxiondo, A.; Nieves, J.; Zabala, A.; Sertucha, J.

    2017-04-01

    The study of shrinkage incidence variations in nodular cast irons is an important aspect of manufacturing processes. These variations change the feeding requirements on castings and the optimization of risers' size is consequently affected when avoiding the formation of shrinkage defects. The effect of a number of processing variables on the shrinkage size has been studied using a layout specifically designed for this purpose. The β parameter has been defined as the relative volume reduction from the pouring temperature up to the room temperature. It is observed that shrinkage size and β decrease as effective carbon content increases and when inoculant is added in the pouring stream. A similar effect is found when the parameters selected from cooling curves show high graphite nucleation during solidification of cast irons for a given inoculation level. Pearson statistical analysis has been used to analyze the correlations among all involved variables and a group of Bayesian networks have been subsequently built so as to get the best accurate model for predicting β as a function of the input processing variables. The developed models can be used in foundry plants to study the shrinkage incidence variations in the manufacturing process and to optimize the related costs.

  14. Sandia WIPP calibration traceability

    Energy Technology Data Exchange (ETDEWEB)

    Schuhen, M.D. [Sandia National Labs., Albuquerque, NM (United States); Dean, T.A. [RE/SPEC, Inc., Albuquerque, NM (United States)

    1996-05-01

    This report summarizes the work performed to establish calibration traceability for the instrumentation used by Sandia National Laboratories at the Waste Isolation Pilot Plant (WIPP) during testing from 1980-1985. Identifying the calibration traceability is an important part of establishing a pedigree for the data and is part of the qualification of existing data. In general, the requirement states that the calibration of Measuring and Test equipment must have a valid relationship to nationally recognized standards or the basis for the calibration must be documented. Sandia recognized that just establishing calibration traceability would not necessarily mean that all QA requirements were met during the certification of test instrumentation. To address this concern, the assessment was expanded to include various activities.

  15. Understanding Solidification of Polythiophene Thin Films during Spin-Coating: Effects of Spin-Coating Time and Processing Additives

    Science.gov (United States)

    Na, Jin Yeong; Kang, Boseok; Sin, Dong Hun; Cho, Kilwon; Park, Yeong Don

    2015-08-01

    Spin-coating has been used extensively in the fabrication of electronic devices; however, the effects of the processing parameters have not been fully explored. Here, we systematically characterize the effects of the spin-coating time on the microstructure evolution during semiconducting polymer solidification in an effort to establish the relationship between this parameter and the performances of the resulting polymer field-effect transistors (FETs). We found that a short spin-coating time of a few seconds dramatically improve the morphology and molecular order in a conjugated polymer thin film because the π-π stacking structures formed by the polymer molecules grow slowly and with a greater degree of order due to the residual solvent present in the wet film. The improved ordering is correlated with improved charge carrier transport in the FETs prepared from these films. We also demonstrated the effects of various processing additives on the resulting FET characteristics as well as on the film drying behavior during spin-coating. The physical properties of the additives are found to affect the film drying process and the resulting device performance.

  16. Effect of thermosolutal convection on directional solidification

    Indian Academy of Sciences (India)

    Suresh V Garimella; James E Simpson

    2001-02-01

    The impact of thermosolutal convection during directional solidification is explored via results of numerical investigations. Results from fully transient numerical simulations of directional solidification in a differentially heated cavity under terrestrial conditions and Bridgman crystal growth in space are discussed. The pivotal role of both thermal and solutal convection in the solidification process is illustrated by examining these two cases. In particular, radial and longitudinal macrosegregation resulting from this thermosolutal convection is discussed.

  17. A microencapsulation process of liquid mercury by sulfur polymer stabilization/solidification technology. Part II: Durability of materials

    Energy Technology Data Exchange (ETDEWEB)

    Lopez-Delgado, A.; Guerrero, A.; Lopez, F. A.; Perez, C.; Alguacil, F. J.

    2012-11-01

    Under the European LIFE Program a microencapsulation process was developed for liquid mercury using Sulfur Polymer Stabilization/Solidification (SPSS) technology, obtaining a stable concrete-like sulfur matrix that allows the immobilization of mercury for long-term storage. The process description and characterization of the materials obtained were detailed in Part I. The present document, Part II, reports the results of different tests carried out to determine the durability of Hg-S concrete samples with very high mercury content (up to 30 % w/w). Different UNE and RILEM standard test methods were applied, such as capillary water absorption, low pressure water permeability, alkali/acid resistance, salt mist aging, freeze-thaw resistance and fire performance. The samples exhibited no capillarity and their resistance in both alkaline and acid media was very high. They also showed good resistance to very aggressive environments such as spray salt mist, freeze-thaw and dry-wet. The fire hazard of samples at low heat output was negligible. (Author)

  18. Influence of Crucible Thermal Conductivity on Crystal Growth in an Industrial Directional Solidification Process for Silicon Ingots

    Directory of Open Access Journals (Sweden)

    Zaoyang Li

    2016-01-01

    Full Text Available We carried out transient global simulations of heating, melting, growing, annealing, and cooling stages for an industrial directional solidification (DS process for silicon ingots. The crucible thermal conductivity is varied in a reasonable range to investigate its influence on the global heat transfer and silicon crystal growth. It is found that the crucible plays an important role in heat transfer, and therefore its thermal conductivity can influence the crystal growth significantly in the entire DS process. Increasing the crucible thermal conductivity can shorten the time for melting of silicon feedstock and growing of silicon crystal significantly, and therefore large thermal conductivity is helpful in saving both production time and power energy. However, the high temperature gradient in the silicon ingots and the locally concave melt-crystal interface shape for large crucible thermal conductivity indicate that high thermal stress and dislocation propagation are likely to occur during both growing and annealing stages. Based on the numerical simulations, some discussions on designing and choosing the crucible thermal conductivity are presented.

  19. An Experimental and Mathematical Study to Evaluate the Role of Ultrasonic Energy in Promoting Microstructural Uniformity During Controlled Directional Solidification Processing

    Science.gov (United States)

    Grugel, R. N.; Fedoseyev, A. I.; Rose, M. Franklin (Technical Monitor)

    2000-01-01

    There are many commercially relevant metal and non-metal "alloy" systems that separate into two different liquids upon cooling from a higher temperature. Consequently during solidification processing the inherent density differences between the two liquid phases leads to rapid, gravity driven, separation and severe segregation, a factor that significantly compromises the desired material properties. Processing in a microgravity environment minimizes settling but segregation still occurs due to gravity independent wetting and coalescence phenomena. This presentation reports on experiments that utilized succinonitrile-glycerol mixtures, a transparent system that 1) separates into two liquids upon cooling and 2) is also well established as an analogue to solidification phenomena observed in metals. Segregation was significantly reduced when the mixtures were subjected to ultrasonic energy during directional solidification processing. The processing parameters introduced by this application have been evaluated in view of optimizing dispersion uniformity. The improvement is in good agreement with a novel model that 1) predicts the achievable size of the droplets as a function of applied ultrasonic energy and then 2) calculates their relative sinking velocity through the bulk liquid.

  20. Radiation management at the occurrence of accident and restoration works. Fire and explosion of asphalt solidification processing facility

    Energy Technology Data Exchange (ETDEWEB)

    Miyabe, Kenjiro; Jin, K.; Namiki, A.; Mizutani, K.; Horiuchi, N.; Saruta, J. [Power Reactor and Nuclear Fuel Development Corp., Health and Safety Division, Tokai, Ibaraki (Japan); Ninomiya, Kazushige [Power Reactor and Nuclear Fuel Development Corp., Tsuruga, Fukui (Japan). Monju Construction Office

    1998-06-01

    Fire and explosion accident in the cell of Asphalt Solidification Processing Facility(ASP) in PNC took placed at March 11 in 1997. Following to the alarm of many radiation monitoring system in the facility, some of workers inhale radioactive materials in their bodies. Indication values of an exhaust monitor installed in the first auxiliary exhaust stack increased suddenly. A large number of windows, doors, and shutters in the facility were raptured by the explosion. A lot of radioactive materials blew up and were released to the outside of the facility. Reinforcement of radiation surveillance function, nose smearing test for the workers and confirmation of contamination situation were implemented on the fire. Investigation of radiation situation, radiation management on the site, exposure management for the workers, surveillance of exhaustion, and restoration works of the damaged radiation management monitoring system were carried out after the explosion. The detailed data of radiation management measures taken during three months after the accident are described in the paper. (M. Suetake)

  1. Controlled Directional Solidification of Aluminum - 7 wt Percent Silicon Alloys: Comparison Between Samples Processed on Earth and in the Microgravity Environment Aboard the International Space Station

    Science.gov (United States)

    Grugel, Richard N.; Tewari, Surendra N.; Erdman, Robert G.; Poirier, David R.

    2012-01-01

    An overview of the international "MIcrostructure Formation in CASTing of Technical Alloys" (MICAST) program is given. Directional solidification processing of metals and alloys is described, and why experiments conducted in the microgravity environment aboard the International Space Station (ISS) are expected to promote our understanding of this commercially relevant practice. Microstructural differences observed when comparing the aluminum - 7 wt% silicon alloys directionally solidified on Earth to those aboard the ISS are presented and discussed.

  2. This is Sandia

    Energy Technology Data Exchange (ETDEWEB)

    1995-02-01

    Sandia is a multiprogram engineering and science laboratory operated for the Department of Energy with major facilities at Albuquerque, New Mexico, and Livermore, California, and a test range near Tonapah, Nevada. It has major research and development responsibilities for nuclear weapons, arms control, energy, the environment, economic competitiveness, and other areas of importance to the needs of the nation. The principal mission is to support national defense policies by ensuring that the nuclear weapon stockpile meets the highest standards of safety, reliability, security, use control, and military performance. This publication gives a brief overview of the multifaceted research programs conducted by the laboratory.

  3. Sandia National Laboratories Institutional Plan: FY 1996--2001

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1995-12-31

    Sandia`s Institutional Plan is by necessity a large document. As their missions have grown and diversified over the past decades, the variety of technical and site activities has increased. The programs and activities described here cover an enormous breadth of scientific and technological effort--from the creation of new materials to the development of a Sandia-wide electronic communications system. Today, there are three major themes that greatly influence this work. First, every federally funded institution is being challenged to find ways to become more cost effective, as the US seeks to reduce the deficit and achieve a balanced federal spending plan. Sandia is evaluating its business and operational processes to reduce the overall costs. Second, in response to the Galvin Task Force`s report ``Alternative Futures for the Department of Energy National Laboratories``, Sandia and the Department of Energy are working jointly to reduce the burden of administrative and compliance activities in order to devote more of the total effort to their principal research and development missions. Third, they are reevaluating the match between their missions and the programs they will emphasize in the future. They must demonstrate that Sandia`s roles--in national security, energy security, environmental integrity, and national scientific and technology agenda support--fit their special capabilities and skills and thus ensure their place in these missions for the longer planning horizon. The following areas are covered here: Sandia`s mission; laboratory directives; programmatic activities; technology partnerships and commercialization; Sandia`s resources; and protecting resources and the community.

  4. Sandia Combustion Research Program

    Energy Technology Data Exchange (ETDEWEB)

    Johnston, S.C.; Palmer, R.E.; Montana, C.A. (eds.)

    1988-01-01

    During the late 1970s, in response to a national energy crisis, Sandia proposed to the US Department of Energy (DOE) a new, ambitious program in combustion research. Shortly thereafter, the Combustion Research Facility (CRF) was established at Sandia's Livermore location. Designated a ''user facility,'' the charter of the CRF was to develop and maintain special-purpose resources to support a nationwide initiative-involving US inventories, industry, and national laboratories--to improve our understanding and control of combustion. This report includes descriptions several research projects which have been simulated by working groups and involve the on-site participation of industry scientists. DOE's Industry Technology Fellowship program, supported through the Office of Energy Research, has been instrumental in the success of some of these joint efforts. The remainder of this report presents results of calendar year 1988, separated thematically into eleven categories. Referred journal articles appearing in print during 1988 and selected other publications are included at the end of Section 11. Our traditional'' research activities--combustion chemistry, reacting flows, diagnostics, engine and coal combustion--have been supplemented by a new effort aimed at understanding combustion-related issues in the management of toxic and hazardous materials.

  5. Sandia`s computer support units: The first three years

    Energy Technology Data Exchange (ETDEWEB)

    Harris, R.N. [Sandia National Labs., Albuquerque, NM (United States). Labs. Computing Dept.

    1997-11-01

    This paper describes the method by which Sandia National Laboratories has deployed information technology to the line organizations and to the desktop as part of the integrated information services organization under the direction of the Chief Information officer. This deployment has been done by the Computer Support Unit (CSU) Department. The CSU approach is based on the principle of providing local customer service with a corporate perspective. Success required an approach that was both customer compelled at times and market or corporate focused in most cases. Above all, a complete solution was required that included a comprehensive method of technology choices and development, process development, technology implementation, and support. It is the authors hope that this information will be useful in the development of a customer-focused business strategy for information technology deployment and support. Descriptions of current status reflect the status as of May 1997.

  6. In vitro/in vivo evaluation of felodipine micropowders prepared by the wet-milling process combined with different solidification methods.

    Science.gov (United States)

    Meng, Jia; Li, Song; Yao, Qing; Zhang, Ling; Weng, Yan; Cai, Cuifang; Xu, Hui; Tang, Xing

    2014-07-01

    In order to improve the in vitro dissolution rate and in vivo oral bioavailability of the poorly water soluble drug, felodipine (FELO), the wet-milling process was employed involving co-grinding with HPMC E5 and the in vitro release rate as investigated. After solidification by spray drying or freeze drying, the microsized powders were characterized in terms of their size, morphology, and in vitro dissolution rate. The oral bioavailability of this dry powder for suspension was evaluated in rats. After milling with 8% HPMC E5 and freeze drying, the powder mixture had an average particle size of 2.249 ± 1.497 μm and displayed an excellent dissolution rate of up to 93.2% within 10 minutes. DSC and PXRD investigations confirmed the absence of any crystal transformation during the wet-milling process. Using two different solidification methods, powders were stable for 6 months with regard to their in vitro dissolution rate. Significantly improved bioavailability was obtained for the wet-milled suspension before solidification and freeze dried powders with 6.8- (p  0.05) in bioavailability was seen for the spray dried powders. These effects suggest that the solidification method plays an important role in modifying the bioavailability of FELO after wet milling. Consequently, wet-milling is an effective technique to enhance the bioavailability of FELO and to maintain these benefits, freeze-drying is a feasible approach to solidifying the wet-milled suspension for industrial applications.

  7. 1992 DOE/Sandia crystalline photovoltaic technology project review meeting

    Energy Technology Data Exchange (ETDEWEB)

    Maish, A. [ed.

    1992-07-01

    This document serves as the proceedings for the annual project review meeting held by Sandia National Laboratories` Photovoltaic Technology and Photovoltaic Evaluation Departments. It contains information supplied by organizations making presentations at the meeting, which was held July 14--15, 1992 at the Sheraton Old Town Hotel in Albuquerque, New Mexico. Overview sessions covered the Department of Energy (DOE) program, including those at Sandia and the National Renewable Energy Laboratory (NREL), and non-DOE programs, including the EPRI concentrator collector program, The Japanese crystalline silicon program, and some concentrating photovoltaic activities in Europe. Additional sessions included papers on Sandia`s Photovoltaic Device Fabrication Laboratory`s collaborative research, cell processing research, the activities of the participants in the Concentrator Initiative Program, and photovoltaic technology evaluation at Sandia and NREL.

  8. Sandia National Laboratories embraces ISDN

    Energy Technology Data Exchange (ETDEWEB)

    Tolendino, L.F.; Eldridge, J.M.

    1994-08-01

    Sandia National Laboratories (Sandia), a multidisciplinary research and development laboratory located on Kirtland Air Force Base, has embraced Integrated Services Digital Network technology as an integral part of its communication network. Sandia and the Department of Energy`s Albuquerque Operations Office have recently completed the installation of a modernized and expanded telephone system based, on the AT&T 5ESS telephone switch. Sandia is committed to ISDN as an integral part of data communication services, and it views ISDN as one part of a continuum of services -- services that range from ISDN`s asynchronous and limited bandwidth Ethernet (250--1000 Kbps) through full bandwidth Ethernet, FDDI, and ATM at Sonet rates. Sandia has demonstrated this commitment through its use of ISDN data features to support critical progmmmatic services such as access to corporate data base systems. In the future, ISDN will provide enhanced voice, data communication, and video services.

  9. General radiation management situation at the first stage of accident occurrence. Fire and explosion of asphalt solidification processing facility

    Energy Technology Data Exchange (ETDEWEB)

    Noda, Kimio; Shimizu, Takehiko; Ishiguro, Shuji [Health and Safety Division, Power Reactor and Nuclear Fuel Development Corp., Tokai, Ibaraki (Japan)

    1998-03-01

    Fire accident in the cell of Asphalt Solidification Processing Facility (ASP) in PNC took placed at 10:06 a.m., March 11, 1997. Explosion accident occurred subsequently in the ASP at 8:04 p.m. of the day about 10 hours later. The accident which included loss of confinement function of the cell, release of radioactive materials to the working environment, evacuation of many workers, radioactive materials intake of the workers, alarm of many radiation monitoring system, diffusion of radiation materials to off-site, required the radiation management division to take a prompt and wide-ranging protective action. No one was inflicted an external injury by the accident. The workers who inhaled a few radioactive materials, such as Cs-137, were 37 in number. The maximum committed effective dose equivalent or a person was estimated 0.4-1.6 mSv, taking account of the effects of alpha-ray emission nuclides. Radioactive materials were released outside through the raptured windows of the facility. Radioactive nuclides, such as Cs, Sr, Pu, and Am were detected in site by the environmental monitoring. A small quantity of Cs was detected in the aerosols of Oarai area, where is located at about 20 km south-south-west distant from the accidental site. The total amount of effluent throughout the accident was estimated about 1-4 GBq for {beta}-ray emission nuclides, excluding C-14, and about 1x10{sup -4}-4 x 10{sup -3} GBq for {alpha}-ray emission nuclides. The maximum committed effective dose equivalent for the general public was estimated about 1x10{sup -3}-2 x 10{sup -2} mSv. (M. Suetake)

  10. Microstructure evolution of a hypereutectic Nb–Ti–Si–Cr–Al–Hf alloy processed by directional solidification

    Directory of Open Access Journals (Sweden)

    Ding Fei

    2014-04-01

    Full Text Available In this work, the Nb–14Si–24Ti–10Cr–2Al–2Hf–0.1Y alloy (at.% was processed by the liquid–metal-cooled directional solidification (DS at 1750 °C with withdrawal rates of 1.2, 6, 18 mm/min and post heat treatment (HT at 1450 °C for 10 h. The microstructures of the directionally solidified and heat treated samples were investigated. The results show that the microstructure of directionally solidified alloy mainly consists of petaloid Nbss + Nb5Si3 eutectics and Ti-rich Nbss + Nb5Si3 + Cr2Nb eutectics. With the increase of withdrawal rate, the primary Nb5Si3 is eliminated, Nbss + Nb5Si3 eutectic cells turn round and connected with the microstructure refinement and Nbss + Nb5Si3 + Cr2Nb eutectics turn to a river-like morphology. After heat treatment, Nbss + Nb5Si3 + Cr2Nb eutectics disappeared and petaloid Nbss + Nb5Si3 eutectics turn to a specific fiber-mesh structure gradually, which is promoted by higher withdrawal rates. Furthermore, both the volume fraction of Cr2Nb and the content of Cr in Nbss of Nbss + Nb5Si3 eutectics change regularly with the increase of withdrawal rate and heat treatment at 1450 °C for 10 h.

  11. General radiation management situation at the first stage of accident occurrence. Fire and explosion of asphalt solidification processing facility

    Energy Technology Data Exchange (ETDEWEB)

    Noda, Kimio; Shimizu, Takehiko; Ishiguro, Shuji [Health and Safety Division, Power Reactor and Nuclear Fuel Development Corp., Tokai, Ibaraki (Japan)

    1998-03-01

    Fire accident in the cell of Asphalt Solidification Processing Facility (ASP) in PNC took placed at 10:06 a.m., March 11, 1997. Explosion accident occurred subsequently in the ASP at 8:04 p.m. of the day about 10 hours later. The accident which included loss of confinement function of the cell, release of radioactive materials to the working environment, evacuation of many workers, radioactive materials intake of the workers, alarm of many radiation monitoring system, diffusion of radiation materials to off-site, required the radiation management division to take a prompt and wide-ranging protective action. No one was inflicted an external injury by the accident. The workers who inhaled a few radioactive materials, such as Cs-137, were 37 in number. The maximum committed effective dose equivalent or a person was estimated 0.4-1.6 mSv, taking account of the effects of alpha-ray emission nuclides. Radioactive materials were released outside through the raptured windows of the facility. Radioactive nuclides, such as Cs, Sr, Pu, and Am were detected in site by the environmental monitoring. A small quantity of Cs was detected in the aerosols of Oarai area, where is located at about 20 km south-south-west distant from the accidental site. The total amount of effluent throughout the accident was estimated about 1-4 GBq for {beta}-ray emission nuclides, excluding C-14, and about 1x10{sup -4}-4 x 10{sup -3} GBq for {alpha}-ray emission nuclides. The maximum committed effective dose equivalent for the general public was estimated about 1x10{sup -3}-2 x 10{sup -2} mSv. (M. Suetake)

  12. Detachment of Tertiary Dendrite Arms during Controlled Directional Solidification in Aluminum - 7 wt Percent Silicon Alloys: Observations from Ground-based and Microgravity Processed Samples

    Science.gov (United States)

    Grugel, Richard N.; Erdman, Robert; Van Hoose, James R.; Tewari, Surendra; Poirier, David

    2012-01-01

    Electron Back Scattered Diffraction results from cross-sections of directionally solidified aluminum 7wt% silicon alloys unexpectedly revealed tertiary dendrite arms that were detached and mis-oriented from their parent arm. More surprisingly, the same phenomenon was observed in a sample similarly processed in the quiescent microgravity environment aboard the International Space Station (ISS) in support of the joint US-European MICAST investigation. The work presented here includes a brief introduction to MICAST and the directional solidification facilities, and their capabilities, available aboard the ISS. Results from the ground-based and microgravity processed samples are compared and possible mechanisms for the observed tertiary arm detachment are suggested.

  13. Solidification and Re-melting Phenomena During Slurry Preparation Using the RheoMetal™ Process

    Science.gov (United States)

    Payandeh, M.; Sabzevar, Mohsen Haddad; Jarfors, A. E. W.; Wessén, M.

    2017-08-01

    The melting sequence of the enthalpy exchange material (EEM) and formation of a slurry in the RheoMetal™ process was investigated. The EEM was extracted and quenched, together with a portion of the slurry at different processing times before complete melting. The EEM initially increased in size/diameter due to melt freezing onto its surface, forming a freeze-on layer. The initial growth of this layer was followed by a period of a constant diameter of the EEM with subsequent melting and decrease of diameter. Microstructural characterization of the size and morphology of different phases in the EEM and in the freeze-on layer was made. Dendritic equiaxed grains and eutectic regions containing Si particles and Cu-bearing particles and Fe-rich particles were observed in the as-cast EEM. The freeze-on layer consisted of dendritic aluminum tilted by about 30 deg in the upstream direction, caused by the rotation of the EEM. Energy dispersion spectroscopy analysis showed that the freeze-on layer had a composition corresponding to an alloy with higher melting point than the EEM and thus shielding the EEM from the surrounding melt. Microstructural changes in the EEM showed that temperature rapidly increased to 768 K (495 °C), indicated by incipient melting of the lowest temperature melting eutectic in triple junction grain boundary regions with Al2Cu and Al5Mg8Si6Cu2 phases present. As the EEM temperature increased further the binary Al-Si eutectic started to melt to form a region of a fully developed coherent mushy state. Experimental results and a thermal model indicated that as the dendrites spheroidized near to the interface at the EEM/freeze-on layer reached a mushy state with 25 pct solid fraction, coherency was lost and disintegration of the freeze-on layer took place. Subsequently, in the absence of the shielding effect from the freeze-on Layer, the EEM continued to disintegrate with a coherency limit of a solid fraction estimated to be 50 pct.

  14. A simulation study of microstructure evolution during solidification process of liquid metal Ni

    Institute of Scientific and Technical Information of China (English)

    Liu Hai-Rong; Liu Rang-Su; Zhang Ai-Long; Hou Zhao-Yang; Wang Xin; Tian Ze-An

    2007-01-01

    A molecular dynamics simulation study has been performed for the microstructure evolution in a liquid metal Ni system during crystallization process at two cooling rates by adopting the embedded atom method (EAM) model potential. The bond-type index method of Honeycutt-Andersen (HA) and a new cluster-type index method (CTIM-2)have been used to detect and analyse the microstructures in this system. It is demonstrated that the cooling rate plays a critical role in the microstructure evolution: below the crystallization temperature Tc, the effects of cooling rate are different kinds of crystal structures are obtained in the system. The first one is the coexistence of the hcp (expressed by (12 0 0 0 6 6) in CTIM-2) and the fcc (12 0 0 0 12 0) basic clusters consisting of 1421 and 1422 bond-types, and the hcp basic cluster becomes the dominant one with decreasing temperature, the second one is mainly the fcc (12 0 0 012 0) basic clusters consisting of 1421 bond-type, and their crystallization temperatures Tc would be 1073 and 1173 K,respectively.

  15. Numerical Simulation of Transport Phenomena in Solidification of Multicomponent Ingot Using a Continuum Model

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    A continuum model proposed for dendrite solidification of multicomponent alloys, with any partial solid back diffusion, was used to numerically simulate the macroscopic solidification transport phenomena and macrosegregations in an upwards directionally solidified plain carbon steel ingot. The computational results of each macroscopic field of the physical variables involved in the solidification process at a middle solidification stage were presented.

  16. Development of the Sandia Cooler.

    Energy Technology Data Exchange (ETDEWEB)

    Johnson, Terry Alan; Koplow, Jeffrey P.; Staats, Wayne Lawrence,; Curgus, Dita Brigitte; Leick, Michael Thomas.; Matthew, Ned Daniel; Zimmerman, Mark D.; Arienti, Marco; Gharagozloo, Patricia E.; Hecht, Ethan S.; Spencer, Nathan A.; Vanness, Justin William.; Gorman, Ryan

    2013-12-01

    This report describes an FY13 effort to develop the latest version of the Sandia Cooler, a breakthrough technology for air-cooled heat exchangers that was developed at Sandia National Laboratories. The project was focused on fabrication, assembly and demonstration of ten prototype systems for the cooling of high power density electronics, specifically high performance desktop computers (CPUs). In addition, computational simulation and experimentation was carried out to fully understand the performance characteristics of each of the key design aspects. This work culminated in a parameter and scaling study that now provides a design framework, including a number of design and analysis tools, for Sandia Cooler development for applications beyond CPU cooling.

  17. A microencapsulation process of liquid mercury by sulfur polymer stabilization/solidification technology. Part II: Durability of materials

    Directory of Open Access Journals (Sweden)

    López-Delgado, A.

    2012-02-01

    Full Text Available Under the European LIFE Program a microencapsulation process was developed for liquid mercury using Sulfur Polymer Stabilization/Solidification (SPSS technology, obtaining a stable concrete-like sulfur matrix that allows the immobilization of mercury for long-term storage. The process description and characterization of the materials obtained were detailed in Part I. The present document, Part II, reports the results of different tests carried out to determine the durability of Hg-S concrete samples with very high mercury content (up to 30 % w/w. Different UNE and RILEM standard test methods were applied, such as capillary water absorption, low pressure water permeability, alkali/acid resistance, salt mist aging, freeze-thaw resistance and fire performance. The samples exhibited no capillarity and their resistance in both alkaline and acid media was very high. They also showed good resistance to very aggressive environments such as spray salt mist, freeze-thaw and dry-wet. The fire hazard of samples at low heat output was negligible.

    Dentro del Programa Europeo LIFE, se ha desarrollado un proceso de microencapsulación de mercurio liquido, utilizando la tecnología de estabilización/solidificación con azufre polimérico (SPSS. Como resultado se ha obtenido un material estable tipo concreto que permite la inmovilización de mercurio y su almacenamiento a largo plazo. La descripción del proceso y la caracterización de los materiales obtenidos, denominados concretos Hg-S, se detallan en la Parte I. El presente trabajo, Parte II, incluye los resultados de los diferentes ensayos realizados para determinar la durabilidad de las muestras de concreto Hg-S con un contenido de mercurio de hasta el 30 %. Se han utilizado diferentes métodos de ensayo estándar, UNE y RILEM, para determinar propiedades como la absorción de agua por capilaridad, la permeabilidad de agua a baja presión, la resistencia a álcali y ácido, el comportamiento en

  18. The Production of Material with Ultrafine Grain Structure in Al-Zn Alloy in the Process of Rapid Solidification

    Directory of Open Access Journals (Sweden)

    Szymaneka M.

    2014-06-01

    Full Text Available In the aluminium alloy family, Al-Zn materials with non-standard chemical composition containing Mg and Cu are a new group of alloys, mainly owing to their high strength properties. Proper choice of alloying elements, and of the method of molten metal treatment and casting enable further shaping of the properties. One of the modern methods to produce materials with submicron structure is a method of Rapid Solidification. The ribbon cast in a melt spinning device is an intermediate product for further plastic working. Using the technique of Rapid Solidification it is not possible to directly produce a solid structural material of the required shape and length. Therefore, the ribbon of an ultrafine grain or nanometric structure must be subjected to the operations of fragmentation, compaction, consolidation and hot extrusion.

  19. Vibration control for precision manufacturing at Sandia National Laboratories

    Energy Technology Data Exchange (ETDEWEB)

    Hinnerichs, T.; Martinez, D. [Sandia National Labs., Albuquerque, NM (United States). Structural Dynamics and Vibration Control Dept.

    1995-04-01

    Sandia National Laboratories performs R and D in structural dynamics and vibration suppression for precision applications in weapon systems, space, underwater, transportation and civil structures. Over the last decade these efforts have expanded into the areas of active vibration control and ``smart`` structures and material systems. In addition, Sandia has focused major resources towards technology to support weapon product development and agile manufacturing capability for defense and industrial applications. This paper will briefly describe the structural dynamics modeling and verification process currently in place at Sandia that supports vibration control and some specific applications of these techniques to manufacturing in the areas of lithography, machine tools and flexible robotics.

  20. Sandia Technology engineering and science accomplishments

    Energy Technology Data Exchange (ETDEWEB)

    1994-02-01

    This report briefly discusses the following research being conducted at Sandia Laboratories: Advanced Manufacturing -- Sandia technology helps keep US industry in the lead; Microelectronics-Sandia`s unique facilities transform research advances into manufacturable products; Energy -- Sandia`s energy programs focus on strengthening industrial growth and political decisionmaking; Environment -- Sandia is a leader in environmentally conscious manufacturing and hazardous waste reduction; Health Care -- New biomedical technologies help reduce cost and improve quality of health care; Information & Computation -- Sandia aims to help make the information age a reality; Transportation -- This new initiative at the Labs will help improve transportation, safety,l efficiency, and economy; Nonproliferation -- Dismantlement and arms control are major areas of emphasis at Sandia; and Awards and Patents -- Talented, dedicated employees are the backbone of Sandia`s success.

  1. Influence of mixture ratio and pH to solidification/stabilization process of hospital solid waste incineration ash in Portland cement.

    Science.gov (United States)

    Sobiecka, Elzbieta; Obraniak, Andrzej; Antizar-Ladislao, Blanca

    2014-09-01

    Solidification/stabilization (S/S) is an established utilization technology to treat hazardous wastes. This research explored the influence of pH (3-12) on the immobilization of heavy metals present in five mixtures of hospital solid waste incinerator ash and Portland cement, following two different processes of waste solidification/stabilization (cement hydration and granulation). In general, cement hydration process resulted in more stable products than granulation process. A high ash content in the mixture with Portland cement (60wt%) resulted in the highest immobilization of Pb(2+) and Cu(2+), while a low ash content in the mixture (10wt%) resulted in the lowest leachability of Zn(2+). When ash and Portland cement was mixed in equal proportions (50wt%) the highest encapsulation was observed for Ni(2+), Cd(2+) and Cr(3+). Neutral and weak alkaline pH values within the range pH=7-8 resulted in the lowest leachability of the monitored heavy metals.

  2. Thermal processes and solidification kinetcs of evolution of the microstructure of tin-silver-copper solder alloys

    Science.gov (United States)

    Kinyanjui, Robert Kamau

    The adoption of Sn-Ag-Cu (SAC) Pb-free solders will affect electronic manufacturing processes and joint reliability for electronics packages. Since SAC solder has a higher melting temperature than eutectic Pb-Sn solder, higher processing temperatures will be required. The higher processing temperatures can potentially affect the microstructure of these Pb-free solder joints. We investigated the effect of thermal history on the evolution of the microstructure of Sn-xAg-yCu (0 ≤ x ≤ 4.0; 0 ≤ y ≤ 1.4, concentrations are in weight percent) solder alloys. This family of alloys falls within a class of Sn-rich Sn-Ag-Cu (SAC) alloys recommended by various international consortia for implementation in electronic manufacturing industry to replace the conventional PbSn solders. This investigation was divided into three parts: part one was an investigation of an optimum SAC alloy composition devoid of large (in length scales) intermetallic compounds (IMCs) after thermal treatment. The presence of large IMCs, with different mechanical characteristics from the bulk Sn, may compromise the mechanical integrity of the Pb-free solder interconnect. In part two of this study, we examined the growth morphology of Ag3Sn, Cu6Sn 5, and betaSn in the SAC alloys. In part three, an examination of the effect of sample size on undercooling was carried out. A Sn-Ag-Cu alloy of the composition: 96.5Sn-2.6Ag-0.9Cu (in weight percent) was found to exhibit no growth of large Ag3Sn, Cu6Sn 5 intermetallic compounds at cooling rates from 0.1 to 1°C/s. However, growth of large betaSn dendrites was observed. The crystallized Sn-Ag-Cu balls were found to contain only a few Sn grains. Also the solidification temperature of the 96.5Sn-2.6Ag-yCu (0 ≤ y ≤ 1.4) solder system was found to increase with Cu content. Further, this investigation established a strong correlation between Sn-Ag-Cu sample size and degree of undercooling for these Pb-free solder alloys. The degree of undercooling of Sn in

  3. Directional Solidification of Ledeburite

    Directory of Open Access Journals (Sweden)

    M. Trepczyńska-Łent

    2013-07-01

    Full Text Available Directional solidification of ledeburite was realised out using a Bridgman’s device. The growth rate for movement sample v=83.3 μm/s was used. In one sample the solidification front was freezing. The value of temperature gradient in liquid at the solidification front was determined. Interfacial distance λ on the samples was measured with NIS-Elements application for image analysis.

  4. Small hazardous waste generators in developing countries: use of stabilization/solidification process as an economic tool for metal wastewater treatment and appropriate sludge disposal.

    Science.gov (United States)

    Silva, Marcos A R; Mater, Luciana; Souza-Sierra, Maria M; Corrêa, Albertina X R; Sperb, Rafael; Radetski, Claudemir M

    2007-08-25

    The aim of this study was to propose a profitable destination for an industrial sludge that can cover the wastewater treatment costs of small waste generators. Optimized stabilization/solidification technology was used to treat hazardous waste from an electroplating industry that is currently released untreated to the environment. The stabilized/solidified (S/S) waste product was used as a raw material to build concrete blocks, to be sold as pavement blocks or used in roadbeds and/or parking lots. The quality of the blocks containing a mixture of cement, lime, clay and waste was evaluated by means of leaching and solubility tests according to the current Brazilian waste regulations. Results showed very low metal leachability and solubility of the block constituents, indicating a low environmental impact. Concerning economic benefits from the S/S process and reuse of the resultant product, the cost of untreated heavy metal-containing sludge disposal to landfill is usually on the order of US$ 150-200 per tonne of waste, while 1tonne of concrete roadbed blocks (with 25% of S/S waste constitution) has a value of around US$ 100. The results of this work showed that the cement, clay and lime-based process of stabilization/solidification of hazardous waste sludge is sufficiently effective and economically viable to stimulate the treatment of wastewater from small industrial waste generators.

  5. Effects of laser processing parameters on solidification microstructures of ternary Al_2O_3/YAG/ZrO_2 eutectic in situ composite and its thermal property

    Institute of Scientific and Technical Information of China (English)

    SU Hai-jun; ZHANG Jun; LIU Lin; FU Heng-zhi

    2009-01-01

    Rapid surface resolidification with a high powered CO_2-laser was performed in preparing directionally solidified Al_2O_3/YAG/ZrO_2 ternary eutectic ceramic in situ composite.The effects of laser processing parameters on the solidification microstructure characteristics and thermal properties were studied by scanning electron microscopy (SEM),energy dispersive spectroscopy (EDS),X-ray diffractometry (XRD) and synthetically thermal analysis (STA).Detailed investigations of the influence of laser power and scanning rate on the preparation and microstructural parameters of the ternary eutectic were presented.Moreover,the eutectic phase separation rule at high temperature was discussed.The results indicate that solidification microstructure of the ternary eutectic composite is greatly influenced by the laser processing parameters.The synthetically thermal analysis shows that the eutectic temperature of ternary Al_2O_3/YAG/ZrO_2 composite is 1 738 ℃,well matching the phase diagram of Al_2O_3-Y_2O_3-ZrO_2.

  6. A coupled model of TiN inclusion growth in GCr15SiMn during solidification in the electroslag remelting process

    Institute of Scientific and Technical Information of China (English)

    Liang Yang; Guo-guang Cheng; Shi-jian Li; Min Zhao; Gui-ping Feng; Tao Li

    2015-01-01

    TiN inclusions observed in an ingot produced by electroslag remelting (ESR) are extremely harmful to GCr15SiMn steel. There-fore, accurate predictions of the growth size of these inclusions during steel solidification are significant for clean ESR ingot production. On the basis of our previous work, a coupled model of solute microsegregation and TiN inclusion growth during solidification has been estab-lished. The results demonstrate that compared to a non-coupled model, the coupled model predictions of the size of TiN inclusions are in good agreement with experimental results using scanning electron microscopy with energy disperse spectroscopy (SEM-EDS). Because of high cooling rate, the sizes of TiN inclusions in the edge area of the ingots are relatively small compared to the sizes in the center area. Dur-ing the ESR process, controlling the content of Ti in the steel is a feasible and effective method of decreasing the sizes of TiN inclusions.

  7. Fundamental Metallurgy of Solidification

    DEFF Research Database (Denmark)

    Tiedje, Niels

    2004-01-01

    The text takes the reader through some fundamental aspects of solidification, with focus on understanding the basic physics that govern solidification in casting and welding. It is described how the first solid is formed and which factors affect nucleation. It is described how crystals grow from ...

  8. Melting and solidification processes in a moving graphite-covered titanium surface subjected to multi-pulse laser irradiation

    Science.gov (United States)

    Courant, B.; Hantzpergue, J.-J.; Benayoun, S.; L'Huillier, J.-P.

    2001-05-01

    Experimental results of surface melting by pulsed Nd-YAG laser irradiation of titanium covered with graphite powder were analysed in comparison with the results of numerical simulations. The simulations of the thermal events, such as the maximum of temperature gradient at the surface and the duration of the liquid state after irradiation, were found due to a semi-analytic model of the space-time temperature distributions which were induced by the irradiation treatments. These simulations were required in order to calculate a series of integrals by Simpson's numerical method. They have allowed us to explain the experimental results such as the incorporation of carbon in melted zone, which produces titanium carbide and possible graphite inclusions, as a function of the irradiation parameters. The perpetual absence in the thickness and the exceptional presence at the surface of the solidification structure resulting from the plane-front growth of titanium carbide have, moreover, been justified.

  9. Study on Rare Earth-Containing Phases in TiAl Based Alloys Prepared by Non-Equilibrium Solidification Processing

    Institute of Scientific and Technical Information of China (English)

    马学著; 沈军; 贾均

    2001-01-01

    Microstructure evolution of rare earth rich phase of rapidly-solidified (RS) TiAl based alloys was investigated. The two rapid-solidification techniques employed are melt-spinning technique (MS) and Hammer-and-Anvil technique (HA). MS ribbons and HA foils were obtained in the experiment. The results demonstrate that with the increasing of cooling rates of TiAl based alloys great changes are taken place in the microstructures of rare earth rich phase, from scattering mainly on grain boundaries of as-cast ingot to distributing homogeneously as very fine fibers or powders (nanometer grade) on the matrix. The fine paralleling second phase fibers in the HA foils are considered to be connected with γ/α2 lamellar colonies. Selected area electronic diffraction (SAED) patterns of the rare earth rich phase is in accordance with that of intermetallic AlCe.

  10. Pressured Solidification Process of Melt-cast Explosive%熔铸炸药加压凝固过程研究

    Institute of Scientific and Technical Information of China (English)

    黄勇; 郑保辉; 谢志毅; 王冬磊

    2013-01-01

    Multi-channel data acquisition instrument of pressured solidification process was designed. The solidification process,change of temperature field and cooling velocity of RDX/TNT 60/40 and Ba( NO3 )2 /microcrystalline wax 60/40 were studied under adscititious pressure and atmospheric pressure respectively. The freezing point of RDX/TNT 60/40 is 83℃ under 0.6 MPa and 77℃ under atmospheric pressure. Both temperature of phase transformation and cooling velocity of various monitoring point under 0.6 MPa pressure are higher than that under atmospheric pressure,and the entire solidification process is shortened. For the experiment of Ba( NO3 )2/micro-crystalline wax 60/40,there is no obvious temperature of phase transformation under 0.6 MPa pressure and atmospheric pressure,and the cooling velocity under pressured condition is higher than that under atmospheric pressure. The pouring of RDX/TNT 60/40 show that the shrinkage defects of melt-cast explosive grain can be avoided effectively using pressured cooling technique.%自主设计了熔铸炸药加压凝固过程实验装置,研究了0.6 MPa外加压力条件和常压条件下RDX/TNT 60/40及硝酸钡/微晶蜡60/40凝固过程中不同位置温度变化及冷却速率.常压条件下RDX/TNT 60/40凝固点为77 ℃,0.6 MPa外加压力条件下凝固点为83 ℃,加压条件下相转移点温度升高,各测试点冷却速率高于常压条件,整体凝固时问缩短50 min.硝酸钡/微晶蜡60/40凝固过程中没有相变点,0.6 MPa外加压力条件下冷却速率高于常压条件.RDX/TNT 60/40浇注效果表明,加压凝固成型工艺能有效消除熔铸炸药药柱的缩孔缺陷.

  11. NMSBA: Sandia Biotech 2016 Report

    Energy Technology Data Exchange (ETDEWEB)

    Ruffing, Anne [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

    2016-06-01

    The objective of this project is to modify the FluorAbody plasmid previously developed by Sandia Biotech to include a binding site for biotin by introducing the biotin carboxyl carrier protein (BCCP)and a gold binding protein (GBP) into a loop of the red fluorescent protein (mRFP).

  12. Finite element modelling of solidification phenomena

    Indian Academy of Sciences (India)

    K N Seetharamu; R Paragasam; Ghulam A Quadir; Z A Zainal; B Sathya Prasad; T Sundararajan

    2001-02-01

    The process of solidification process is complex in nature and the simulation of such process is required in industry before it is actually undertaken. Finite element method is used to simulate the heat transfer process accompanying the solidification process. The metal and the mould along with the air gap formation is accounted in the heat transfer simulation. Distortion of the casting is caused due to non-uniform shrinkage associated with the process. Residual stresses are induced in the final castings. Simulation of the shrinkage and the thermal stresses are also carried out using finite element methods. The material behaviour is considered as visco-plastic. The simulations are compared with available experimental data and the comparison is found to be good. Special considerations regarding the simulation of solidification process are also brought out.

  13. Modelling directional solidification

    Science.gov (United States)

    Wilcox, William R.; Regel, Liya L.

    1994-01-01

    This grant, NAG8-831, was a continuation of a previous grant, NAG8-541. The long range goal of this program has been to develop an improved understanding of phenomena of importance to directional solidification, in order to enable explanation and prediction of differences in behavior between solidification on Earth and in space. Emphasis in the recently completed grant was on determining the influence of perturbations on directional solidification of InSb and InSb-GaSb alloys. In particular, the objective was to determine the influence of spin-up/spin-down (ACRT), electric current pulses and vibrations on compositional homogeneity and grain size.

  14. Sandia SWiFT Site Safe Work Planning Manual.

    Energy Technology Data Exchange (ETDEWEB)

    White, Jonathan

    2016-02-01

    The Department of Energy's Scaled Wind Farm Technology (SWiFT) facility provides research site with multiple wind turbines at a scale useful for the experimental study of wake dynamics, advanced rotor development, turbine control, and advanced sensing for production-scale wind farms. Safety of workers and the public is the top and overriding priority at SWiFT. Central to safe operations are formal planning processes . This manual provides an overview of test planning and work planning processes and requirements in adherence with the Sandia corporate Engineered Safety Work Planning and Control process. It is required reading for all SWiFT site staff, Sandia workers, and collaborators who oversee, conduct, or participate in test activities or who are involved in modifying Sandia SWiFT site assets.

  15. High-Speed Synchrotron X-ray Imaging Studies of the Ultrasound Shockwave and Enhanced Flow during Metal Solidification Processes

    Science.gov (United States)

    Tan, Dongyue; Lee, Tung Lik; Khong, Jia Chuan; Connolley, Thomas; Fezzaa, Kamel; Mi, Jiawei

    2015-07-01

    The highly dynamic behavior of ultrasonic bubble implosion in liquid metal, the multiphase liquid metal flow containing bubbles and particles, and the interaction between ultrasonic waves and semisolid phases during solidification of metal were studied in situ using the complementary ultrafast and high-speed synchrotron X-ray imaging facilities housed, respectively, at the Advanced Photon Source, Argonne National Laboratory, US, and Diamond Light Source, UK. Real-time ultrafast X-ray imaging of 135,780 frames per second revealed that ultrasonic bubble implosion in a liquid Bi-8 wt pctZn alloy can occur in a single wave period (30 kHz), and the effective region affected by the shockwave at implosion was 3.5 times the original bubble diameter. Furthermore, ultrasound bubbles in liquid metal move faster than the primary particles, and the velocity of bubbles is 70 ~ 100 pct higher than that of the primary particles present in the same locations close to the sonotrode. Ultrasound waves can very effectively create a strong swirling flow in a semisolid melt in less than one second. The energetic flow can detach solid particles from the liquid-solid interface and redistribute them back into the bulk liquid very effectively.

  16. The characteristic of crystal growth of Nd–Fe–B cast strips during the rapid solidification process

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Jingdai, E-mail: wangjingdai2015@126.com; Meng, Yu; Zhang, Huaxia; Tang, Hui; Lin, Rongbing; Sun, Chuanqi; Wu, Changxin; Xie, Fayin

    2015-12-15

    The microstructure of Nd–Fe–B cast strips with different thickness was investigated intensively. The cooling rate decreased with increasing thickness of the cast strips. When the thickness was more than 0.5 mm, α-Fe precipitated in the free side of the strips because the cooling rate was too low. However, the nucleation rate increased with increasing thickness. When the thickness was more than 0.5 mm, a layer of fine equiaxed grains formed near the wheel side. With the increased thickness, the volume fraction of columnar grain increased to maximum (91%) at 0.3 mm and then decreased. The characteristic of crystal growth of Nd–Fe–B cast strips with different thickness during solidification was discussed. - Highlights: • The cooling rate decreased with increasing thickness of the cast strips. • α-Fe precipitated in the free side of the strips with thickness more than 0.5 mm. • Fine equiaxed grains formed in the strips with thickness more than 0.5 mm. • The volume fraction of columnar grain increased to 91% at 0.3 mm and then decreased. • A schematic diagram of the characteristic of the crystal growth was proposed.

  17. Solidification microstructure development

    Indian Academy of Sciences (India)

    G Phanikumar; K Chattopadhyay

    2001-02-01

    In the present article, evolution of microstructure during solidification, as a function of various parameters, is discussed. Macrosegregation is described as being due to insufficient diffusivity of solute in the solid. Pattern formation is discussed in the light of instabilities at the solidification growth front. An overview of the scaling relations for various microstructures is given. Metastable extensions to equilibrium phase diagrams and corrections to equilibrium quantities are described.

  18. Solidification and casting

    CERN Document Server

    Cantor, Brian

    2002-01-01

    INDUSTRIAL PERSPECTIVEDirect chillcasting of aluminium alloysContinuous casting of aluminium alloysContinuous casting of steelsCastings in the automotive industryCast aluminium-silicon piston alloysMODELLING AND SIMULATIONModelling direct chill castingMold filling simulation of die castingThe ten casting rulesGrain selection in single crystal superalloy castingsDefects in aluminium shape castingPattern formation during solidificationPeritectic solidificationSTRUCTURE AND DEFECTSHetergeneous nucleation in aluminium alloysCo

  19. Effect of solidification rate on competitive grain growth in directional solidification of a nickel-base superalloy

    Institute of Scientific and Technical Information of China (English)

    ZHOU YiZhou; SUN XiaoFeng

    2012-01-01

    The mechanism of grain structure evolution during directional solidification is a fundamental subject in material science.Within the published research there exist conflicting views on the mechanism of grain overgrowth.To study the effect of solidification rate on grain structure evolution,bi-crystals samples were produced in a nickel-base superalloy at different solidification rates.It was found that at the convergent grain boundaries those grains better aligned with respect to the heat flux more readily overgrew neighbouring grains with misaligned orientations and the effect became more pronounced as solidification rate was increased.However,at diverging grain boundaries the rate of overgrowth was invariant to the solidification rate.These experimental results were compared with models in the literature.Thus,a better insight into competitive grain growth in directional solidification processes was obtained.

  20. Committee to evaluate Sandia`s risk expertise: Final report. Volume 1: Presentations

    Energy Technology Data Exchange (ETDEWEB)

    Dudley, E.C.

    1998-05-01

    On July 1--2, 1997, Sandia National Laboratories hosted the External Committee to Evaluate Sandia`s Risk Expertise. Under the auspices of SIISRS (Sandia`s International Institute for Systematic Risk Studies), Sandia assembled a blue-ribbon panel of experts in the field of risk management to assess their risk programs labs-wide. Panelists were chosen not only for their own expertise, but also for their ability to add balance to the panel as a whole. Presentations were made to the committee on the risk activities at Sandia. In addition, a tour of Sandia`s research and development programs in support of the US Nuclear Regulatory Commission was arranged. The panel attended a poster session featuring eight presentations and demonstrations for selected projects. Overviews and viewgraphs from the presentations are included in Volume 1 of this report. Presentations are related to weapons, nuclear power plants, transportation systems, architectural surety, environmental programs, and information systems.

  1. Solidification control in continuous casting of steel

    Indian Academy of Sciences (India)

    S Mazumdar; S K Ray

    2001-02-01

    An integrated understanding of heat transfer during solidification, friction/lubrication at solid-liquid interface, high temperature properties of the solidifying shell etc. is necessary to control the continuous casting process. The present paper elaborates upon the knowledge developed in the areas of initial shell formation, mode of mould oscillation, and lubrication mechanism. The effect of these issues on the caster productivity and the quality of the product has been discussed. The influence of steel chemistry on solidification dynamics, particularly with respect to mode of solidification and its consequence on strength and ductility of the solidifying shell, has been dealt with in detail. The application of these basic principles for casting of stainless steel slabs and processing to obtain good quality products have been covered.

  2. Mobile robotics research at Sandia National Laboratories

    Energy Technology Data Exchange (ETDEWEB)

    Morse, W.D.

    1998-09-01

    Sandia is a National Security Laboratory providing scientific and engineering solutions to meet national needs for both government and industry. As part of this mission, the Intelligent Systems and Robotics Center conducts research and development in robotics and intelligent machine technologies. An overview of Sandia`s mobile robotics research is provided. Recent achievements and future directions in the areas of coordinated mobile manipulation, small smart machines, world modeling, and special application robots are presented.

  3. Nanoparticle-induced unusual melting and solidification behaviours of metals

    Science.gov (United States)

    Ma, Chao; Chen, Lianyi; Cao, Chezheng; Li, Xiaochun

    2017-01-01

    Effective control of melting and solidification behaviours of materials is significant for numerous applications. It has been a long-standing challenge to increase the melted zone (MZ) depth while shrinking the heat-affected zone (HAZ) size during local melting and solidification of materials. In this paper, nanoparticle-induced unusual melting and solidification behaviours of metals are reported that effectively solve this long-time dilemma. By introduction of Al2O3 nanoparticles, the MZ depth of Ni is increased by 68%, while the corresponding HAZ size is decreased by 67% in laser melting at a pulse energy of 0.18 mJ. The addition of SiC nanoparticles shows similar results. The discovery of the unusual melting and solidification of materials that contain nanoparticles will not only have impacts on existing melting and solidification manufacturing processes, such as laser welding and additive manufacturing, but also on other applications such as pharmaceutical processing and energy storage.

  4. Charter of the Sandia National Laboratories Sandia Postdoctoral Development (SPD) Association.

    Energy Technology Data Exchange (ETDEWEB)

    McBride, Amber Alane Fisher; McBride, Amber Alane Fisher; Rodgers, Theron; Dong, Wen; Juan, Pierre-Alexandre; Barkholtz, Heather; Alley, William Morgan; Wolk, Benjamin Matthew; Vane, Zachary Phillips; Priye, Aashish; Ball, Cameron Scott; McBride, Amber Alane Fisher

    2017-03-01

    The SNL SPD Association represents all personnel that are classified as Postdoctoral Appointees at Sandia National Laboratories. The purpose of the SNL SPD Association is to address the needs and concerns of Postdoctoral Appointees within Sandia National Laboratories.

  5. Models of Rapid Solidification

    Science.gov (United States)

    Gilmer, G. H.; Broughton, J. Q.

    1984-01-01

    Laser annealing studies provide much information on various consequences of rapid solidification, including the trapping of impurities in the crystal, the generation of vacancies and twins, and on the fundamental limits to the speed of the crystal-melt interface. Some results obtained by molecular dynamics methods of the solidification of a Lennard-Jones liquid are reviewed. An indication of the relationship of interface speed to undercooling for certain materials can be derived from this model. Ising model simulations of impurity trapping in silicon are compared with some of the laser annealing results. The consequences of interface segregation and atomic strain are discussed.

  6. Numerical modelling of rapid solidification

    DEFF Research Database (Denmark)

    Pryds, Nini; Hattel, Jesper Henri

    1997-01-01

    A mathematical model of the melt spinning process has been developed based on the control-volume finite-difference method. The model avoids some of the limitations of the previous models, for example including the effect of the wheel in the heat how calculations and the temperature dependence...... of the thermophysical parameters of the material. The nucleation temperature was calculated based on the heterogeneous nucleation theory. The effect of various parameters, such as the heat transfer coefficient, the nucleation temperature and the heating and type of the wheel on the rapid solidification behaviour...

  7. 立式离心铸造顶头模具设计及充型凝固模拟%Design of Vertical Centrifugal Casting Mold of Piercing Plug and It's Numerical Simulation of Mold-filling and Solidification Processes

    Institute of Scientific and Technical Information of China (English)

    章小峰; 凌兵; 黄贞益; 王萍

    2012-01-01

    Based on the shape of φ136 mm piercing plug, a vertical centrifugal casting mold of plug was designed. The process of mold filling and process of solidification were simulated by numerical simulation.The centrifugal casting process is centrifugal revolution 300 r/min ,casting temperature 1530℃ .casting velocity 0.25m/s. The simulation results show that the whole process of mold filling is stable and fast. The whole cavity is finished filling within 10.7 s.The temperature field of solidification accords with the sequence solidification principles. The casting is solidified within 1237 s. The solid fraction also proves that the solidification process of the casting is reasonable.%根据φ136mm的穿孔顶头外形,设计一种立式离心铸造顶头的模具.通过数值模拟软件模拟其充型过程及凝固过程,离心铸造工艺参数为离心转数300 r/min、浇注温度1530℃和充型速度0.25 m/s.模拟结果表明:铸件的充型过程基本平稳、快速,大概10.7s充型完毕;凝固过程中铸件温度场分布符合顺序凝固的要求,需1237s完全凝固.另外,固相分数也证实了铸件凝固过程是合理的.

  8. Non newtonian annular alloy solidification in mould

    Energy Technology Data Exchange (ETDEWEB)

    Moraga, Nelson O.; Garrido, Carlos P. [Universidad de La Serena, Departamento de Ingenieria Mecanica, La Serena (Chile); Castillo, Ernesto F. [Universidad de Santiago de Chile, Departamento de Ingenieria Mecanica, Santiago (Chile)

    2012-08-15

    The annular solidification of an aluminium-silicon alloy in a graphite mould with a geometry consisting of horizontal concentric cylinders is studied numerically. The analysis incorporates the behavior of non-Newtonian, pseudoplastic (n=0.2), Newtonian (n=1), and dilatant (n=1.5) fluids. The fluid mechanics and heat transfer coupled with a transient model of convection diffusion are solved using the finite volume method and the SIMPLE algorithm. Solidification is described in terms of a liquid fraction of a phase change that varies linearly with temperature. The final results make it possible to infer that the fluid dynamics and heat transfer of solidification in an annular geometry are affected by the non-Newtonian nature of the fluid, speeding up the process when the fluid is pseudoplastic. (orig.)

  9. Examination of solidified and stabilized matrices as a result of solidification and stabilization process of arseniccontaining sludge with portland cement and lime

    Directory of Open Access Journals (Sweden)

    Tanapon Phenrat

    2004-02-01

    Full Text Available By solidification and stabilization (S/S with Portland cement and lime, it is possible to reduce arsenic concentration in leachate of the arsenic-containing sludge from arsenic removal process by coagulation with ferric chloride. From the initial arsenic concentration in leachate of unsolidified /unstabilized sludge which was around 20.75 mg/L, the arsenic concentrations in leachate of solidified/stabilized waste were reduced to 0.3, 0.58, 1.09, and 1.85 mg/L for the waste-to-binder ratios of 0.15, 0.25, 0.5, and 1, respectively, due tothe formation of insoluble calcium-arsenic compounds. To be more cost effective for the future, alternative uses of these S/S products were also assessed by measurement of compressive strength of the mortar specimens. It was found that the compressive strengths of these matrices were from 28 ksc to 461 ksc. In conclusion, considering compressive strength and leachability of the solidified matrices, some of these solidified/ stabilized products have potential to serve as an interlocking concrete paving block.

  10. [Solidification/Stabilization of Chromite Ore Processing Residue (COPR) Using Zero-Valent Iron and Lime-Activated Ground Granulated Blast Furnace Slag].

    Science.gov (United States)

    Chen, Zhong-lin; Li, Jin-chunzi; Wang, Bin-yuan; Fan, Lei-tao; Shen, Ji-min

    2015-08-01

    The solidification/stabilization (S/S) of chromite ore processing residue (COPR) was performed using zero-valent iron (ZVI) and lime-activated ground granulated blast furnace slag (GGBFS). The degree of Cr immobilization was evaluated using the leaching procedure, mineral composition analysis and morphology analysis. Semi-dynamic leaching tests were implemented to investigate the potential for reusing the final treatment product as a readily available construction material. The results showed that after reduction, all of the S/S treated COPR samples met the pollution control limit of bricks and building block products (Chinese standard HJ/T 301-2007) produced with COPR for total Cr (0.3 mg x L(-1)), the compressive strength of all the S/S samples could meet the compressive strength standard (15 MPa) for producing clay bricks, and Cr existed as the specie that bound to Fe/Mn oxides in the S/S samples. At the same time, all of the S/S treated specimens tested were suitable for utilization at certain levels.

  11. Solidification on fly ash, Yugoslav experiences

    Energy Technology Data Exchange (ETDEWEB)

    Knezevic, D. [Mining Institute, Belgrade (Yugoslavia); Popov, S.; Salatic, D. [Faculty of Mining and Geology, Belgrade (Yugoslavia)

    1997-12-31

    A study was performed on ashes produced in the combustion process of coal from the Kosovo coal basin, in order to determine the potential and conditions of ash self-solidification. Investigations showed that the ash properties allows for the transformation into a solid mass through a controlled mixing with water. The optimal concentration of ash is 50 percent and the hydro-mixture is behaving as a Bingham plastic fluid. Solidification is obtained in a relatively short period (within 3 to 5 days) without additives. The resulting solidified mass is very consistent and stable

  12. Melt Flow Control in the Directional Solidification of Binary Alloys

    Science.gov (United States)

    Zabaras, Nicholas

    2003-01-01

    Our main project objectives are to develop computational techniques based on inverse problem theory that can be used to design directional solidification processes that lead to desired temperature gradient and growth conditions at the freezing front at various levels of gravity. It is known that control of these conditions plays a significant role in the selection of the form and scale of the obtained solidification microstructures. Emphasis is given on the control of the effects of various melt flow mechanisms on the local to the solidification front conditions. The thermal boundary conditions (furnace design) as well as the magnitude and direction of an externally applied magnetic field are the main design variables. We will highlight computational design models for sharp front solidification models and briefly discuss work in progress toward the development of design techniques for multi-phase volume-averaging based solidification models.

  13. Effects of laser processing parameters on thermal behavior and melting/solidification mechanism during selective laser melting of TiC/Inconel 718 composites

    Science.gov (United States)

    Shi, Qimin; Gu, Dongdong; Xia, Mujian; Cao, Sainan; Rong, Ting

    2016-10-01

    A three-dimensional finite element model is proposed to study the effects of laser power and scan speed on the thermal behavior and melting/solidification mechanism during selective laser melting (SLM) of TiC/Inconel 718 powder system. The cooling time during powder delivery is taken into account to simulate the actual production process well. It shows obviously the existence of heat accumulation effect in SLM process and, the tailored set of cooling time of 10 ms during powder delivery alleviates that effectively. The maximum temperature gradient in the molten pool slightly increases from 1.30×104 °C/mm to 2.60×104 °C/mm as the laser power is increased from 75 W to 150 W. However, it is negligibly sensitive to the variation of scan speed. There is a positive corresponding relationship between the maximum rate of temperature change and processing parameters. A low laser power (75 W) or a high scan speed (300 mm/s) is more energy efficient in Z-direction of the molten pool, giving rise to a deep-narrow cross section of the pool. Whereas, a high laser power (150 W) or a low scan speed (50 mm/s) causes a shallow-wide cross section of the molten pool, meaning it is more energy efficient in the Y-direction of the melt. The combination of a laser power of 125 W and a scan speed of 100 mm/s contributes to achieve a sound metallurgical bonding between the neighbor layers and tracks, due to the proper molten pool size (width: 109.3 μm; length: 120.7 μm; depth: 67.8 μm). The SLM experiments on TiC/Inconel 718 powder system are performed to verify the reliability and accuracy of the physical model and, simulation results are proved to be correct.

  14. Sandia software guidelines: Software quality planning

    Energy Technology Data Exchange (ETDEWEB)

    1987-08-01

    This volume is one in a series of Sandia Software Guidelines intended for use in producing quality software within Sandia National Laboratories. In consonance with the IEEE Standard for Software Quality Assurance Plans, this volume identifies procedures to follow in producing a Software Quality Assurance Plan for an organization or a project, and provides an example project SQA plan. 2 figs., 4 tabs.

  15. Sandia concentrator array testing experiences

    Science.gov (United States)

    Gerwin, H. J.; Rogers, C. B.; Beavis, L. C.

    An assortment of PV concentrator modules and arrays have been tested and evaluated at the Sandia outdoor test facility. These test items include actively-cooled parabolic reflector and linear Fresnel lens concentrators, and actively- and passively-cooled point focus collectors. Maximum power efficiencies were measured over a range of sunlight intensities and cell temperatures, then a linear equation relating efficiency to cell temperature and insolation was developed for each module and array by using a multiple linear regression analysis technique on the data. An evaluation of the suitability of Polyvinyl-Butyral (PVB) as a material used to laminate solar cells to glass is presented. Some general observations are made on the accuracy of tracking systems, and the maintenance of these systems.

  16. Sandia`s network for supercomputing `95: Validating the progress of Asynchronous Transfer Mode (ATM) switching

    Energy Technology Data Exchange (ETDEWEB)

    Pratt, T.J.; Vahle, O.; Gossage, S.A.

    1996-04-01

    The Advanced Networking Integration Department at Sandia National Laboratories has used the annual Supercomputing conference sponsored by the IEEE and ACM for the past three years as a forum to demonstrate and focus communication and networking developments. For Supercomputing `95, Sandia elected: to demonstrate the functionality and capability of an AT&T Globeview 20Gbps Asynchronous Transfer Mode (ATM) switch, which represents the core of Sandia`s corporate network, to build and utilize a three node 622 megabit per second Paragon network, and to extend the DOD`s ACTS ATM Internet from Sandia, New Mexico to the conference`s show floor in San Diego, California, for video demonstrations. This paper documents those accomplishments, discusses the details of their implementation, and describes how these demonstrations supports Sandia`s overall strategies in ATM networking.

  17. SOLIDIFICATION CHARACTERISTIC OF TITANIUM CARBIDE PARTICULATE REINFORCED ALUMINIUM ALLOY MATRIX COMPOSITES

    Directory of Open Access Journals (Sweden)

    N. FATCHURROHMAN

    2012-04-01

    Full Text Available In this research solidification characteristic of metal matrix composites consisted of titanium carbide particulate reinforced aluminium-11.8% silicon alloy matrix is performed. Vortex mixing and permanent casting method are used as the manufacturing method to produce the specimens. Temperature measurements during the casting process are captured and solidification graphs are plotted to represent the solidification characteristic. The results show, as volume fraction of particulate reinforcement is increased, solidification time is faster. Particulate reinforcement promotes rapid solidification which will support finer grain size of the casting specimen. Hardness test is performed and confirmed that hardness number increased as more particulate are added to the system.

  18. Solidification of oils and organic liquids

    Energy Technology Data Exchange (ETDEWEB)

    Clark, D.E.; Colombo, P.; Neilson, R.M. Jr.

    1982-07-01

    The suitability of selected solidification media for application in the disposal of low-level oil and other organic liquid wastes has been investigated. In the past, these low-level wastes (LLWs) have commonly been immobilized by sorption onto solid absorbents such as vermiculite or diatomaceous earth. Evolving regulations regarding the disposal of these materials encourage solidification. Solidification media which were studied include Portland type I cement; vermiculite plus Portland type I cement; Nuclear Technology Corporation's Nutek 380-cement process; emulsifier, Portland type I cement-sodium silicate; Delaware Custom Materiel's cement process; and the US Gypsum Company's Envirostone process. Waste forms have been evaluated as to their ability to reliably produce free standing monolithic solids which are homogeneous (macroscopically), contain < 1% free standing liquids by volume and pass a water immersion test. Solidified waste form specimens were also subjected to vibratory shock testing and flame testing. Simulated oil wastes can be solidified to acceptable solid specimens having volumetric waste loadings of less than 40 volume-%. However, simulated organic liquid wastes could not be solidified into acceptable waste forms above a volumetric loading factor of about 10 volume-% using the solidification agents studied.

  19. An analysis of microsystems development at Sandia National Laboratories

    Science.gov (United States)

    Herrera, Gilbert V.; Myers, David R.

    2011-06-01

    While Sandia initially was motivated to investigate emergent microsystem technology to miniaturize existing macroscale structures, present designs embody innovative approaches that directly exploit the fundamentally different material properties of a new technology at the micro- and nano-scale. Direct, hands-on experience with the emerging technology gave Sandia engineers insights that not only guided the evolution of the technology but also enabled them to address new applications that enlarged the customer base for the new technology. Sandia's early commitment to develop complex microsystems demonstrated the advantages that early adopters gain by developing an extensive design and process tool kit and a shared awareness of multiple approaches to achieve the multiple goals. As with any emergent technology, Sandia's program benefited from interactions with the larger technical community. However, custom development followed a spiral path of direct trial-and-error experience, analysis, quantification of materials properties at the micro- and nano-scale, evolution of design tools and process recipes, and an understanding of reliability factors and failure mechanisms even in extreme environments. The microsystems capability at Sandia relied on three key elements. The first was people: a mix of mechanical and semiconductor engineers, chemists, physical scientists, designers, and numerical analysts. The second was a unique facility that enabled the development of custom technologies without contaminating mainline product deliveries. The third was the arrival of specialized equipment as part of a Cooperative Research And Development Agreement (CRADA) enabled by the National Competitiveness Technology Transfer Act of 1989. Underpinning all these, the program was guided and sustained through the research and development phases by accomplishing intermediate milestones addressing direct mission needs.

  20. History and testimony of competency-based development at Sandia National Laboratories.

    Energy Technology Data Exchange (ETDEWEB)

    Burt, Rebecca A.; Narahara, Sheryl K.

    2004-04-01

    More than ten years ago, Sandia managers defined a set of traits and characteristics that were needed for success at Sandia. Today, the Sandia National Laboratories Success Profile Competencies continue to be powerful tools for employee and leadership development. The purpose of this report is to revisit the historical events that led to the creation and adaptation of the competencies and to position them for integration in future employee selection, development, and succession planning processes. This report contains an account of how the competencies were developed, testimonies of how they are used within the organization, and a description of how they will be foundational elements of new processes.

  1. Numerical simulation on melting and solidification process of aluminum-silicon alloy%铝硅合金相变材料凝固/熔化过程的数值分析

    Institute of Scientific and Technical Information of China (English)

    崔海亭; 张改; 蒋静智

    2012-01-01

    利用计算流体力学软件FLUENT的凝固/熔化模型,对双层壁圆筒内填充的铝硅合金相变材料的熔化/凝固过程进行了数值模拟,得到了在第3类边界条件下圆筒内相变材料在凝固/熔化过程中的动态温度场分布、相界面移动规律及凝固/熔化时间等,对蓄热装置的设计及实验研究提供了重要的参考价值.%By using the solidification/melting model of FLUENT software, the melting and solidification process of the aluminum-silicon alloy in a cylinder heat storage with double wall were simulated numerically. Considering the third kind of boundary condition, the dynamic temperature field distribution and the position of the phase interface change moving with time are obtained. And the melting and solidification duration time is also calculated. The results have important reference value for the numerical simulation of the phase change problem and the design of phase change energy storage device.

  2. Evaluation of critical cooling rate of Fe{sub 76}Si{sub 9}B{sub 10}P{sub 5} metallic glass by containerless solidification process

    Energy Technology Data Exchange (ETDEWEB)

    Yodoshi, N., E-mail: ynoriharu@imr.tohoku.ac.jp [Institute for Materials Research, Tohoku University, 2-1-1 Katahira, Aoba-ku, Sendai 980-8577 (Japan); Yamada, R. [Frontier Research Institute for Interdisciplinary Sciences, Tohoku University, 6-3 Aramaki-Aza-Aoba, Aoba-ku, Sendai 980-8578 (Japan); Kawasaki, A. [Department of Materials Processing, Graduate School of Engineering, Tohoku University, 6-6-02 Aramaki-Aza-Aoba, Aoba-ku, Sendai 980-8579 (Japan); Makino, A. [Institute for Materials Research, Tohoku University, 2-1-1 Katahira, Aoba-ku, Sendai 980-8577 (Japan)

    2015-09-15

    Highlights: • Monodispersed Fe{sub 76}Si{sub 9}B{sub 10}P{sub 5} particles were successfully prepared by our containerless process. • The cooling rates of obtained particles were estimated by a model based on Newton’s law of cooling. • The critical cooling rate to form the fully amorphous phase was estimated in less than 550 K/s. • We revealed that the Fe{sub 76}Si{sub 9}B{sub 10}P{sub 5} alloy has sufficient inherent glass-forming ability. - Abstract: We aim to prepare monodispersed and homogenous spherical particles of pure Fe{sub 76}Si{sub 9}B{sub 10}P{sub 5} metallic glass with a low content of nucleation sites, and to evaluate the intrinsic glass-forming ability of Fe{sub 76}Si{sub 9}B{sub 10}P{sub 5} alloys by containerless solidification. Monodispersed Fe{sub 76}Si{sub 9}B{sub 10}P{sub 5} particles were successfully prepared by our originally developed pulsated orifice ejection method under He and Ar gas atmosphere. All obtained particles, with diameters ranging from 313 to 664 μm, were identified as single glassy or amorphous phases by X-ray diffraction, differential scanning calorimetry, and transmission electron microscopy. The critical cooling rate to form the fully glassy or amorphous phase was estimated in less than 550 K/s by a Newtonian cooling model. The results show that the Fe{sub 76}Si{sub 9}B{sub 10}P{sub 5} alloy has sufficient glass-forming ability under restrained nucleation conditions.

  3. Sandia Engineering Analysis Code Access System v. 2.0.1

    Energy Technology Data Exchange (ETDEWEB)

    2017-10-30

    The Sandia Engineering Analysis Code Access System (SEACAS) is a suite of preprocessing, post processing, translation, visualization, and utility applications supporting finite element analysis software using the Exodus database file format.

  4. Eutectic-Free Superalloy Made By Directional Solidification

    Science.gov (United States)

    Schmidt, Deborah Dianne

    1995-01-01

    By suitable control of thermal conditions in directional-solidification process, supperalloy structural and machine components (e.g., turbine blades) cast with microstructures enhancing resistance to fatigue. Specific version of process and thermal conditions chosen to reduce micro-segregation during solidification and to minimize or eliminate script carbide and eutectic-phase inclusions, which are brittle inclusions found to decrease resistance to fatigue.

  5. Building business from technology: The Sandia experience

    Energy Technology Data Exchange (ETDEWEB)

    Traylor, L.B.

    1995-07-01

    This paper describes New Ventures, a new initiative at Sandia National Laboratories that encourages the creation of new businesses based on laboratory technology as a timely, efficient means of technology transfer. Sandia`s New Ventures program has shown that a dedicated effort can produce significant results. In the three years prior to this program`s launch, just two ventures per year on average were created based on laboratory technology. By comparison, the New Ventures program has enabled 20 new ventures in its first nine months of full operation.

  6. Building business from technology: The Sandia experience

    Energy Technology Data Exchange (ETDEWEB)

    Traylor, L.B.

    1995-07-01

    This paper describes New Ventures, a new initiative at Sandia National Laboratories that encourages the creation of new businesses based on laboratory technology as a timely, efficient means of technology transfer. Sandia`s New Ventures program has shown that a dedicated effort can produce significant results. In the three years prior to this program`s launch, just two ventures per year on average were created based on laboratory technology. By comparison, the New Ventures program has enabled 20 new ventures in its first nine months of full operation.

  7. A microencapsulation process of liquid mercury by sulfur polymer stabilization/solidification technology. Part I: Characterization of materials

    Energy Technology Data Exchange (ETDEWEB)

    Lopez-Delgado, A.; Lopez, F. A.; Alguacil, F. J.; Padilla, I.; Guerrero, A.

    2012-11-01

    European Directives consider mercury a priority hazardous substance due to its adverse effects on human health and the environment. In response to environmental concerns, a microencapsulation process has been developed within the European LIFE program as a long-term storage option for mercury. This process leads to the obtainment of a stable concrete-like sulfur matrix that allows the immobilization of mercury. The final product, in the form of a solid block containing up to 30 % Hg, exhibits excellent mechanical properties (compressive strength 53-61MPa and flexural strength 7-10 MPa), low porosity (0.57 % PHe), very low total pore volume (0.63x10-2 cm{sup 3} g{sup -}1), and extremely low permeability (coefficient of water absorption by capillarity 0.07 g cm{sup -}2). Toxicity characteristic leaching tests reveal a mercury concentration in leachates well below the 0.2 mg L{sup -}1 set out in US EPA Land Disposal Restrictions (LDRs). The values of mercury vapor emissions of final products were lower than those of cinnabar and meta cinnabar. (Author)

  8. Localized microstructures induced by fluid flow in directional solidification.

    Science.gov (United States)

    Jamgotchian, H; Bergeon, N; Benielli, D; Voge, P; Billia, B; Guérin, R

    2001-10-15

    The dynamical process of microstructure localization by multiscale interaction between instabilities is uncovered in directional solidification of transparent alloy. As predicted by Chen and Davis, morphological instability of the interface is observed at inward flow-stagnation regions of the cellular convective field. Depending on the driving force of fluid flow, focus-type and honeycomb-type localized patterns form in the initial transient of solidification, that then evolves with time. In the case of solute-driven flow, the analysis of the onset of thermosolutal convection in initial transient of solidification enables a complete understanding of the dynamics and of the localization of morphological instability.

  9. Effect Of Natural Convection On Directional Solidification Of Pure Metal

    Directory of Open Access Journals (Sweden)

    Skrzypczak T.

    2015-06-01

    Full Text Available The paper is focused on the modeling of the directional solidification process of pure metal. During the process the solidification front is sharp in the shape of the surface separating liquid from solid in three dimensional space or a curve in 2D. The position and shape of the solid-liquid interface change according to time. The local velocity of the interface depends on the values of heat fluxes on the solid and liquid sides. Sharp interface solidification belongs to the phase transition problems which occur due to temperature changes, pressure, etc. Transition from one state to another is discontinuous from the mathematical point of view. Such process can be identified during water freezing, evaporation, melting and solidification of metals and alloys, etc.

  10. A microencapsulation process of liquid mercury by sulfur polymer stabilization/solidification technology. Part I: Characterization of materials

    Directory of Open Access Journals (Sweden)

    López-Delgado, A.

    2012-02-01

    Full Text Available European Directives consider mercury a priority hazardous substance due to its adverse effects on human health and the environment. In response to environmental concerns, a microencapsulation process has been developed within the European LIFE program as a long-term storage option for mercury. This process leads to the obtainment of a stable concrete-like sulfur matrix that allows the immobilization of mercury. The final product, in the form of a solid block containing up to 30 % Hg, exhibits excellent mechanical properties (compressive strength 53-61MPa and flexural strength 7-10 MPa, low porosity (0.57 % PHe, very low total pore volume (0.63x10-2 cm3 g-1, and extremely low permeability (coefficient of water absorption by capillarity 0.07 g cm-2. Toxicity characteristic leaching tests reveal a mercury concentration in leachates well below the 0.2 mg L-1 set out in US EPA Land Disposal Restrictions (LDRs. The values of mercury vapor emissions of final products were lower than those of cinnabar and metacinnabar.

    Resumen Las Directivas Europeas consideran al mercurio una sustancia de peligrosidad prioritaria debido a sus efectos adversos sobre la salud humana y sobre el medio ambiente. En respuesta a estas preocupaciones ambientales, y dentro del Programa Europeo LIFE, se ha desarrollado un proceso de microencapsulación como una opción al almacenamiento a largo plazo del mercurio. Con este proceso se obtiene un material estable, tipo concreto, de matriz de azufre que permite la inmovilización del mercurio. El producto final, en forma de un bloque sólido, contiene hasta un 30 % de Hg, presenta excelentes propiedades mecánicas (resistencia a la compresión 53-61 MPa, y a la flexión 7-10 MPa, baja porosidad (0,57 % PHe, muy bajo volumen total de poro (0,63 x 10-2 cm3 g-1 y una permeabilidad extremadamente baja (coeficiente de absorción de

  11. NNSA Master Asset Map - Sandia National Laboratories

    Energy Technology Data Exchange (ETDEWEB)

    Billie, Gepetta S. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

    2017-01-01

    This report gives information on the following topics related to Sandia National Laboratories: site leadership's vision, condition, footprint management, major gaps and risks, and proposed investment plan.

  12. Sandia Laboratories technical capabilities: computation systems

    Energy Technology Data Exchange (ETDEWEB)

    1977-12-01

    This report characterizes the computation systems capabilities at Sandia Laboratories. Selected applications of these capabilities are presented to illustrate the extent to which they can be applied in research and development programs. 9 figures.

  13. Sandia National Laboratories, California Environmental Management System Program Manual.

    Energy Technology Data Exchange (ETDEWEB)

    Larsen, Barbara L.

    2011-04-01

    The Sandia National Laboratories, California (SNL/CA) Environmental Management System (EMS) Program Manual documents the elements of the site EMS Program. The SNL/CA EMS Program conforms to the International Standard on Environmental Management Systems, ISO 14001:2004and Department of Energy (DOE) Order 450.1. Sandia National Laboratories, California (SNL/CA) has maintained functional environmental programs to assist with regulatory compliance for more than 30 years. During 2005, these existing programs were rolled into a formal environmental management system (EMS) that expands beyond the traditional compliance focus to managing and improving environmental performance and stewardship practices for all site activities. An EMS is a set of inter-related elements that represent a continuing cycle of planning, implementing, evaluating, and improving processes and actions undertaken to achieve environmental policy and goals. The SNL/CA EMS Program conforms to the International Standard for Environmental Management Systems, ISO 14001:2004 (ISO 2004). The site received ISO 14001 certification in September 2006. SNL/CA's EMS Program is applicable to the Sandia, Livermore site only. Although SNL/CA operates as one organizational division of the overall Sandia National Laboratories, the EMS Program is site-specific, with site-specific objectives and targets. SNL/CA (Division 8000) benefits from the organizational structure as it provides corporate level policies, procedures, and standards, and established processes that connect to and support elements of the SNL/CA EMS Program. Additionally, SNL/CA's EMS Program benefits from two corporate functional programs (Facilities Energy Management and Fleet Services programs) that maintain responsibility for energy management and fleet services for all Sandia locations. Each EMS element is further enhanced with site-specific processes and standards. Division 8000 has several groups operating at Sandia National Laboratories

  14. Sandia National Laboratories, California Environmental Management System program manual.

    Energy Technology Data Exchange (ETDEWEB)

    Larsen, Barbara L.

    2012-03-01

    The Sandia National Laboratories, California (SNL/CA) Environmental Management System (EMS) Program Manual documents the elements of the site EMS Program. The SNL/CA EMS Program conforms to the International Standard on Environmental Management Systems, ISO 14001:2004and Department of Energy (DOE) Order 436.1. Sandia National Laboratories, California (SNL/CA) has maintained functional environmental programs to assist with regulatory compliance for more than 30 years. During 2005, these existing programs were rolled into a formal environmental management system (EMS) that expands beyond the traditional compliance focus to managing and improving environmental performance and stewardship practices for all site activities. An EMS is a set of inter-related elements that represent a continuing cycle of planning, implementing, evaluating, and improving processes and actions undertaken to achieve environmental policy and goals. The SNL/CA EMS Program conforms to the International Standard for Environmental Management Systems, ISO 14001:2004 (ISO 2004). The site first received ISO 14001 certification in September 2006 and recertification in 2009. SNL/CA's EMS Program is applicable to the Sandia, Livermore site only. Although SNL/CA operates as one organizational division of the overall Sandia National Laboratories, the EMS Program is site-specific, with site-specific objectives and targets. SNL/CA (Division 8000) benefits from the organizational structure as it provides corporate level policies, procedures, and standards, and established processes that connect to and support elements of the SNL/CA EMS Program. Additionally, SNL/CA's EMS Program benefits from two corporate functional programs (Facilities Energy and Water Resource Management and Fleet Services programs) that maintain responsibility for energy management and fleet services for all Sandia locations. Each EMS element is further enhanced with site-specific processes and standards. Division 8000 has

  15. Sandia National Laboratories, California Environmental Management System Program Manual.

    Energy Technology Data Exchange (ETDEWEB)

    2009-04-01

    The Sandia National Laboratories, California (SNL/CA) Environmental Management System (EMS) Program Manual documents the elements of the site EMS Program. The SNL/CA EMS Program conforms to the International Standard on Environmental Management Systems, ISO 14001:2004 and Department of Energy (DOE) Order 450.1. Sandia National Laboratories, California (SNL/CA) has maintained functional environmental programs to assist with regulatory compliance for more than 30 years. During 2005, these existing programs were rolled into a formal environmental management system (EMS) that expands beyond the traditional compliance focus to managing and improving environmental performance and stewardship practices for all site activities. An EMS is a set of inter-related elements that represent a continuing cycle of planning, implementing, evaluating, and improving processes and actions undertaken to achieve environmental policy and goals. The SNL/CA EMS Program conforms to the International Standard for Environmental Management Systems, ISO 14001:2004 (ISO 2004). The site received ISO 14001 certification in September 2006. SNL/CA's EMS Program is applicable to the Sandia, Livermore site only. Although SNL/CA operates as one organizational division of the overall Sandia National Laboratories, the EMS Program is site-specific, with site-specific objectives and targets. SNL/CA (Division 8000) benefits from the organizational structure as it provides corporate level policies, procedures, and standards, and established processes that connect to and support elements of the SNL/CA EMS Program. Additionally, SNL/CA's EMS Program benefits from two corporate functional programs (Facilities Energy Management and Fleet Services Environmental programs) that maintain responsibility for energy management and fleet services for all Sandia locations. Each EMS element is further enhanced with site-specific processes and standards. Division 8000 has several groups operating at Sandia

  16. Sandia and the Waste Isolation Pilot Plant, 1974--1999

    Energy Technology Data Exchange (ETDEWEB)

    MORA,CARL J.

    2000-04-11

    Engineers have learned to design and build big projects, which certainly describes the WIPP project, but also includes defense projects, highway networks, space exploration, the Internet, etc., through what has been called a messily complex embracing of contradictions. When something massive and complicated has to be built these days, it leads to a protracted political process in which every special interest makes a stand, lobbyists exert what influence they can, lawmakers bicker, contractors change things, Congress struggles with costs, environmentalists hold things up--and this is good. It may seem amazing that anything gets done, but when it does, everyone has had their say. It's an intensely democratic, even if expensive and time-consuming, process. The corporate historian of Sandia National Laboratories presents a unique background of the WIPP project and Sandia's part in it.

  17. Sandia software guidelines: Volume 5, Tools, techniques, and methodologies

    Energy Technology Data Exchange (ETDEWEB)

    1989-07-01

    This volume is one in a series of Sandia Software Guidelines intended for use in producing quality software within Sandia National Laboratories. This volume describes software tools and methodologies available to Sandia personnel for the development of software, and outlines techniques that have proven useful within the Laboratories and elsewhere. References and evaluations by Sandia personnel are included. 6 figs.

  18. Importance of energy efficiency in the design of the Process and Environmental Technology Laboratory (PETL) at Sandia National Laboratories, New Mexico (NM)

    Energy Technology Data Exchange (ETDEWEB)

    Wrons, R.

    1998-06-01

    As part of the design of the Process and Environmental Technology Laboratory (PETL) in FY97, an energy conservation report (ECR) was completed. The original energy baseline for the building, established in Title 1 design, was 595,000 BTU/sq. ft./yr, site energy use. Following the input of several reviewers and the incorporation of the various recommendations into the Title 2 design, the projected energy consumption was reduced to 341,000 BTU/sq. ft./yr. Of this reduction, it is estimated that about 150,000 BTU/sq. ft./yr resulted from inclusion of more energy efficient options into the design. The remaining reductions resulted from better accounting of energy consumption between Title 1 ECR and the final ECR. The energy efficient features selected by the outcome of the ECR were: (1) Energy Recovery system, with evaporative cooling assist, for the Exhaust/Make-up Air System; (2) Chilled Water Thermal Storage system; (3) Premium efficiency motors for large, year-round applications; (4) Variable frequency drives for all air handling fan motors; (4) Premium efficiency multiple boiler system; and (5) Lighting control system. The annual energy cost savings due to these measures will be about $165,000. The estimated annual energy savings are two million kWhrs electric, and 168,000 therms natural gas, the total of which is equivalent to 23,000 million BTUs per year. Put into the perspective of a typical office/light lab at SNL/NM, the annual energy savings is equal the consumption of a 125,000 square foot building. The reduced air emissions are approximately 2,500 tons annually.

  19. Solidification pathways of ternary Cu62.5Fe27.5Sn10 alloy modulated through liquid undercooling and containerless processing

    Science.gov (United States)

    Xia, Z. C.; Wang, W. L.; Wu, Y. H.; Luo, S. B.; Wei, B.

    2016-11-01

    The active control of microstructure evolution is still a challenging factor for the development of advanced immiscible alloys. Here, we make an attempt to modulate the solidification pathways of undercooled Cu62.5Fe27.5Sn10 alloy by glass fluxing and drop tube techniques. Through regulating the liquid undercooling, three types of microstructures, dendrite, dispersive structure and macrosegregation pattern, were formed under the normal gravity condition. Below the first critical undercooling of 15 K, the alloy melt displayed the normal peritectic solidification. At moderate undercoolings above 15 K, the metastable liquid phase separation took place and the solidified microstructure appeared as homogeneously dispersed structure. If undercooling further overtook the second threshold of 107 K, macrosegregation occurred and the bulk alloy separated into an Fe-rich zone and a Cu-rich zone. Under the free fall condition, the alloy droplets with the droplet diameter beyond 805 μm showed the equilibrium peritectic solidification. If the droplet diameter decreased below 805 μm, the metastable liquid phase separation was induced and the microstructural morphology of Cu62.5Fe27.5Sn10 alloy droplet evolved from dendrite into dispersive structure. Furthermore, experimental and simulated results revealed that the temperature gradient had great influence on the size distribution of Fe-rich globules.

  20. Rapid Solidification of AB5 Hydrogen Storage Alloys

    OpenAIRE

    Gulbrandsen-Dahl, Sverre

    2002-01-01

    This doctoral thesis is concerned with rapid solidification of AB5 materials suitable for electrochemical hydrogen storage. The primary objective of the work has been to characterise the microstructure and crystal structure of the produced AB5 materials as a function of the process parameters, e.g. the cooling rate during rapid solidification, the determination of which has been paid special attention to.The thesis is divided in to 6 parts, of which Part I is a literature review, starting wit...

  1. A Coupled Thermal, Fluid Flow, and Solidification Model for the Processing of Single-Crystal Alloy CMSX-4 Through Scanning Laser Epitaxy for Turbine Engine Hot-Section Component Repair (Part I)

    Science.gov (United States)

    Acharya, Ranadip; Bansal, Rohan; Gambone, Justin J.; Das, Suman

    2014-12-01

    Scanning laser epitaxy (SLE) is a new laser-based additive manufacturing technology under development at the Georgia Institute of Technology. SLE is aimed at the creation of equiaxed, directionally solidified, and single-crystal deposits of nickel-based superalloys through the melting of alloy powders onto superalloy substrates using a fast scanning Nd:YAG laser beam. The fast galvanometer control movement of the laser (0.2 to 2 m/s) and high-resolution raster scanning (20 to 200 µm line spacing) enables superior thermal control over the solidification process and allows the production of porosity-free, crack-free deposits of more than 1000 µm thickness. Here, we present a combined thermal and fluid flow model of the SLE process applied to alloy CMSX-4 with temperature-dependent thermo-physical properties. With the scanning beam described as a moving line source, the instantaneous melt pool assumes a convex hull shape with distinct leading edge and trailing edge characteristics. Temperature gradients at the leading and trailing edges are of order 2 × 105 and 104 K/m, respectively. Detailed flow analysis provides insights on the flow characteristics of the powder incorporating into the melt pool, showing velocities of order 1 × 10-4 m/s. The Marangoni effect drives this velocity from 10 to 15 times higher depending on the operating parameters. Prediction of the solidification microstructure is based on conditions at the trailing edge of the melt pool. Time tracking of solidification history is incorporated into the model to couple the microstructure prediction model to the thermal-fluid flow model, and to predict the probability of the columnar-to-equiaxed transition. Qualitative agreement is obtained between simulation and experimental result.

  2. Effect of low temperature melt on solidification structure of A356 alloy with melt thermal treatment

    Institute of Scientific and Technical Information of China (English)

    何树先; 王俊; 孙宝德; 周尧和

    2001-01-01

    The influence of the low temperature melt (LTM) structure on solidification structure of the sample with melt thermal treatment (MTT) process was studied. And the mechanism of the MTT process was analyzed with cluster theory. It is shown that the final solidification structure is dependent mainly on the structure of LTM. Dendrites will appear in the solidification structure if the structure of LTM is dendritic before MTT. Otherwise, non-dendritic grains will appear in the solidification structure. And the lower the temperature of LTM, the more remarkable the effect of the LTM structure is.

  3. Pathfinder radar development at Sandia National Laboratories

    Science.gov (United States)

    Castillo, Steven

    2016-05-01

    Since the invention of Synthetic Aperture Radar imaging in the 1950's, users or potential users have sought to exploit SAR imagery for a variety of applications including the earth sciences and defense. At Sandia Laboratories, SAR Research and Development and associated defense applications grew out of the nuclear weapons program in the 1980's and over the years has become a highly viable ISR sensor for a variety of tactical applications. Sandia SAR systems excel where real-­-time, high-­-resolution, all-­-weather, day or night surveillance is required for developing situational awareness. This presentation will discuss the various aspects of Sandia's airborne ISR capability with respect to issues related to current operational success as well as the future direction of the capability as Sandia seeks to improve the SAR capability it delivers into multiple mission scenarios. Issues discussed include fundamental radar capabilities, advanced exploitation techniques and human-­-computer interface (HMI) challenges that are part of the advances required to maintain Sandia's ability to continue to support ever changing and demanding mission challenges.

  4. Biomedical engineering at Sandia National Laboratories

    Science.gov (United States)

    Zanner, Mary Ann

    1994-12-01

    The potential exists to reduce or control some aspects of the U.S. health care expenditure without compromising health care delivery by developing carefully selected technologies which impact favorably on the health care system. A focused effort to develop such technologies is underway at Sandia National Laboratories. As a DOE National Laboratory, Sandia possesses a wealth of engineering and scientific expertise that can be readily applied to this critical national need. Appropriate mechanisms currently exist to allow transfer of technology from the laboratory to the private sector. Sandia's Biomedical Engineering Initiative addresses the development of properly evaluated, cost-effective medical technologies through team collaborations with the medical community. Technology development is subjected to certain criteria including wide applicability, earlier diagnoses, increased efficiency, cost-effectiveness and dual-use. Examples of Sandia's medical technologies include a noninvasive blood glucose sensor, computer aided mammographic screening, noninvasive fetal oximetry and blood gas measurement, burn diagnostics and laser debridement, telerobotics and ultrasonic scanning for prosthetic devices. Sandia National Laboratories has the potential to aid in directing medical technology development efforts which emphasize health care needs, earlier diagnosis, cost containment and improvement of the quality of life.

  5. Characterization of Solidification and Solid State Transformation in Duplex Cast Steel: Thermo-Calc Investigation

    OpenAIRE

    2007-01-01

    The paper presents a characteristic of solidification process and changes occurring in the solid state in a duplex cast steel. Theoretical chemical composition of individual phases, its changes during solidification and cooling after solidification and also changes in volume fractions of phases versus temperature have been determined. Theoretical results of Thermo-Calc analysis have been correlated with the microstructure of as-cast cast steel as well as with analysis of chemical composition ...

  6. Sandia's Z-Backlighter Laser Facility

    Science.gov (United States)

    Rambo, P.; Schwarz, J.; Schollmeier, M.; Geissel, M.; Smith, I.; Kimmel, M.; Speas, C.; Shores, J.; Armstrong, D.; Bellum, J.; Field, E.; Kletecka, D.; Porter, J.

    2016-12-01

    The Z-Backlighter Laser Facility at Sandia National Laboratories was developed to enable high energy density physics experiments in conjunction with the Z Pulsed Power Facility at Sandia National Laboratories, with an emphasis on backlighting. Since the first laser system there became operational in 2001, the facility has continually evolved to add new capability and new missions. The facility currently has several high energy laser systems including the nanosecond/multi-kilojoule Z-Beamlet Laser (ZBL), the sub-picosecond/kilojoule- class Z-Petawatt (ZPW) Laser, and the smaller nanosecond/100 J-class Chaco laser. In addition to these, the backlighting mission requires a regular stream of coated consumable optics such as debris shields and vacuum windows, which led to the development of the Sandia Optics Support Facility to support the unique high damage threshold optical coating needs described.

  7. Solidification under microgravity

    Indian Academy of Sciences (India)

    B K Dhindaw

    2001-02-01

    The paper outlines the broad areas where studies are being conducted under microgravity conditions worldwide viz., biotechnology, combustion science, materials science and fluid physics. The paper presents in particular a review on the various areas of research being pursued in materials science. These include studies on immiscibles, eutectics, morphology development during solidification or pattern formation, nucleation phenomena, isothermal dendrite growth, macrosegregation and the behaviour of insoluble particles ahead of the solidifying interface. The latter studies are given in detail with description of case studies of experiments conducted by the author on space shuttles. In particular, the technology and the science issues are addressed. Lastly, based on the presentations, some salient features enumerating the advantages of conducting experiments under conditions of microgravity are highlighted in terms of science returns.

  8. Weld solidification cracking in 304 to 204L stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Hochanadel, Patrick W [Los Alamos National Laboratory; Lienert, Thomas J [Los Alamos National Laboratory; Martinez, Jesse N [Los Alamos National Laboratory; Johnson, Matthew Q [Los Alamos National Laboratory

    2010-09-15

    A series of annulus welds were made between 304 and 304L stainless steel coaxial tubes using both pulsed laser beam welding (LBW) and pulsed gas tungsten arc welding (GTAW). In this application, a change in process from pulsed LBW to pulsed gas tungsten arc welding was proposed to limit the possibility of weld solidification cracking since weldability diagrams developed for GTAW display a greater range of compositions that are not crack susceptible relative to those developed for pulsed LBW. Contrary to the predictions of the GTAW weldability diagram, cracking was found.This result was rationalized in terms of the more rapid solidification rate of the pulsed gas tungsten arc welds. In addition, for the pulsed LBW conditions, the material compositions were predicted to be, by themselves, 'weldable' according to the pulsed LBW weldability diagram. However, the composition range along the tie line connecting the two compositions passed through the crack susceptible range. Microstructurally, the primary solidification mode (PSM) of the material processed with higher power LBW was determined to be austenite (A), while solidification mode of the materials processed with lower power LBW apparently exhibited a dual PSM of both austenite (A) and ferrite-austenite (FA) within the same weld. The materials processed by pulsed GTAW showed mostly primary austenite solidification, with some regions of either primary austenite-second phase ferrite (AF) solidification or primary ferrite-second phase austenite (FA) solidification. This work demonstrates that variations in crack susceptibility may be realized when welding different heats of 'weldable' materials together, and that slight variations in processing can also contribute to crack susceptibility.

  9. Weld solidification cracking in 304 to 304L stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Hochanadel, Patrick W [Los Alamos National Laboratory; Lienert, Thomas J [Los Alamos National Laboratory; Martinez, Jesse N [Los Alamos National Laboratory; Martinez, Raymond J [Los Alamos National Laboratory; Johnson, Matthew Q [Los Alamos National Laboratory

    2010-01-01

    A series of annulus welds were made between 304 and 304L stainless steel coaxial tubes using both pulsed laser beam welding (LBW) and pulsed gas tungsten arc welding (GTAW). In this application, a change in process from pulsed LBW to pulsed gas tungsten arc welding was proposed to limit the possibility of weld solidification cracking since weldability diagrams developed for GTAW display a greater range of compositions that are not crack susceptible relative to those developed for pulsed LBW. Contrary to the predictions of the GTAW weldability diagram, cracking was found. This result was rationalized in terms of the more rapid solidification rate of the pulsed gas tungsten arc welds. In addition, for the pulsed LBW conditions, the material compositions were predicted to be, by themselves, 'weldable' according to the pulsed LBW weldability diagram. However, the composition range along the tie line connecting the two compositions passed through the crack susceptible range. Microstructurally, the primary solidification mode (PSM) of the material processed with higher power LBW was determined to be austenite (A), while solidification mode of the materials processed with lower power LBW apparently exhibited a dual PSM of both austenite (A) and ferrite-austenite (FA) within the same weld. The materials processed by pulsed GT A W showed mostly primary austenite solidification, with some regions of either primary austenite-second phase ferrite (AF) solidification or primary ferrite-second phase austenite (FA) solidification. This work demonstrates that variations in crack susceptibility may be realized when welding different heats of 'weldable' materials together, and that slight variations in processing can also contribute to crack susceptibility.

  10. Sandia Software Guidelines, Volume 2. Documentation

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1995-09-01

    This volume is one in a series of Sandia Software Guidelines intended for use in producing quality software within Sandia National Laboratories. In consonance with the IEEE Standards for software documentation, this volume provides guidance in the selection of an adequate document set for a software project and example formats for many types of software documentation. A tutorial on life cycle documentation is also provided. Extended document thematic outlines and working examples of software documents are available on electronic media as an extension of this volume.

  11. Analysis of Solidification in the Presence of High Rayleigh Number Convection in an Enclosure

    Institute of Scientific and Technical Information of China (English)

    1994-01-01

    A simple and convenient analysis of the process of time-dependent solidification in an enclosed liquid cooled from the side in the presence of natural convection is presented.the influence of each parameter on the process of solidification is carried out systematically,The accuracy of this model is justified by comparing its predicting values with the previous results.

  12. Feasibility of integrated seed making and directional solidification of TiAl alloy using cold crucible

    Institute of Scientific and Technical Information of China (English)

    ZHANG Cheng-jun; FU Heng-zhi; XU Da-ming; GUO Jing-jie; BI Wei-sheng; SU Yan-qing

    2009-01-01

    A new seed making method with cold crucible by power off technique was proposed. The cold crucible quenched seed with columnar structure has a similar cross-section shape as that of the cold crucible, and can be directly used for the directional solidification processes. The proposed method can significantly simplify the seeded directional solidification process and avoid the contamination from the seed machining.

  13. Simulation of shrinkage cavity formation during solidification of binary alloy

    Directory of Open Access Journals (Sweden)

    T. Skrzypczak

    2010-01-01

    Full Text Available Presented paper is focused on numerical modeling of binary alloy solidification process with connection to shrinkage cavity formation phenomenon. Appropriate matching of cooling parameters during solidification process of the cast with raiser is essential to obtain suitable properties of the manufactured part. Localization, structure and depth of the shrinkage cavity is connected to these parameters. The raiser is removed after process, so defect localization in the top part of the manufactured element is of great importance. Mathematical model of solidification process is presented in the paper. The main focus is put on the algorithm of shrinkage cavity creation process. On the basis of mathematical model the numerical approach using finite element method is proposed. On the base of mathematical and numerical model computer program is made. It is able to perform simulation of the shrinkage cavity formation in 2D region. Shape and localization of shrinkage cavity obtained from simulation is compared to defect which was created during experiment.

  14. Directional Solidification of AlSi Alloys with Fe Intermetallic Phases

    Directory of Open Access Journals (Sweden)

    Mikołajczak P.

    2014-03-01

    Full Text Available Directional solidification technique is an important research instrument to study solidification of metals and alloys. In the paper the model [6,7,8] of directional solidification in special Artemis-3 facility was presented. The current work aimed to propose the ease and efficient way in calibrating the facility. The introduced M coefficient allowed effective calibration and implementation of defined thermal conditions. The specimens of AlSi alloys with Fe-rich intermetallics and especially deleterious β-Al5FeSi were processed by controlled solidification velocity, temperature gradient and cooling rate.

  15. Simulation and off-line programming at Sandia`s Intelligent Systems and Robotics Center

    Energy Technology Data Exchange (ETDEWEB)

    Xavier, P.G.; Fahrenholtz, J.C.; McDonald, M. [Sandia National Labs., Albuquerque, NM (United States). Intelligent Systems and Robotics Center] [and others

    1997-11-01

    One role of the Intelligent Robotics and System Center (ISRC) at Sandia National Laboratories is to address certain aspects of Sandia`s mission to design, manufacture, maintain, and dismantle nuclear weapon components. Hazardous materials, devices, and environments are often involved. Because of shrinking resources, these tasks must be accomplished with a minimum of prototyping, while maintaining high reliability. In this paper, the authors describe simulation, off-line programming/planning, and related tools which are in use, under development, and being researched to solve these problems at the ISRC.

  16. SAPLE: Sandia Advanced Personnel Locator Engine.

    Energy Technology Data Exchange (ETDEWEB)

    Procopio, Michael J.

    2010-04-01

    We present the Sandia Advanced Personnel Locator Engine (SAPLE) web application, a directory search application for use by Sandia National Laboratories personnel. SAPLE's purpose is to return Sandia personnel 'results' as a function of user search queries, with its mission to make it easier and faster to find people at Sandia. To accomplish this, SAPLE breaks from more traditional directory application approaches by aiming to return the correct set of results while placing minimal constraints on the user's query. Two key features form the core of SAPLE: advanced search query interpretation and inexact string matching. SAPLE's query interpretation permits the user to perform compound queries when typing into a single search field; where able, SAPLE infers the type of field that the user intends to search on based on the value of the search term. SAPLE's inexact string matching feature yields a high-quality ranking of personnel search results even when there are no exact matches to the user's query. This paper explores these two key features, describing in detail the architecture and operation of SAPLE. Finally, an extensive analysis on logged search query data taken from an 11-week sample period is presented.

  17. Experimental Verification of Solidification Stress Theory

    Energy Technology Data Exchange (ETDEWEB)

    Solbrig, C W; Morrison, M C; SImpson, M F; Bateman, K J

    2012-04-01

    A research program is being conducted to develop a crack-free ceramic waste form (CWF) to be used for long term encasement of fission products and actinides resulting from processing spent nuclear fuel. Cracking usually occurs in the cooldown phase of the glass or ceramic formations. A crack-free formation should have more resistance to leaching than one with many cracks. In the research leading up to producing a CWF, a model was developed that proposes a permanent stress develops when the melt solidifies and that this stress can cause failure as the CWF nears room temperature. This paper reports on how the formation, CWF2, confirms the existence of this stress. The solidification stress is in addition to and of opposite sign of the thermal stress. Its derivation is reported on in Ref. 1. Cracking of the CWF would occur at low temperatures if solidification stress exists but at high temperatures if it doesn’t. If solidification stress occurs, then the cooldown rate during solidification should be reduced. If not, it should be reduced when the thermal stresses are highest. Recording cracking sounds confirm the existence of this solidification stress since cracking occurred during the low temperature phase of the cooldown. As a side purpose of this paper, a cooldown rate is proposed that should eliminate cracking in the next experiment, CWF3. CWF2 is a prototype vertical ceramic waste cylinder formed over a period of 10 days by heating a mixture of 75% zeolite, 25% glass frit in an argon atmosphere furnace through melting to 925 C and then cooling through solidification to room temperature. It is approximately 1 m high, 0.5 m in diameter, weighs about 400 kg, and is formed in a stainless steel can 0.5 cm thick. This cylinder developed many cracks on cooldown. At least 15 loud cracks were recorded over a period of 4 days at the end of cooldown when the temperatures were below 400 C. The CWF2 surface and centerline temperatures at mid height were measured which

  18. Numerical simulation on directional solidification of Al-Ni-Co alloy based on FEM

    Directory of Open Access Journals (Sweden)

    Yang Zhili

    2010-02-01

    Full Text Available The ratio, of the temperature gradient at the solidification front to the solidification rate of solid-liquid interface, plays a large part in columnar grain growth. The transient temperature fields of directional solidification of Al-Ni-Co alloy were studied by employing a finite element method. The temperature gradient at the solidification front and the solidification rate were analyzed for molten steels pouring at different temperatures. The results show that with different initial pouring temperatures, the individual ratio of the temperature gradient at solidification front to the solidification rate soars up in the initial stage of solidification, then varies within 2,000-6,000 ℃·s·cm-2, and finally goes down rapidly and even tend to be closed to each other when the solidification thickness reaches 5-6 cm. The simulation result is consistent with the practical production which can provide an available reference for process optimization of directional solidified Al-Ni-Co alloy.

  19. Zr在K4169合金凝固过程中作用的研究%Effects of Zr in Solidification Process of K4169 Superalloy

    Institute of Scientific and Technical Information of China (English)

    李亚敏; 陈毅; 郝远

    2012-01-01

    利用手工电弧炉熔炼制备了Zr质量分数为0.00%~0.07%的K4169合金,采用金相显微镜、扫描电镜、能谱仪以及差热分析对合金的凝固组织、元素偏析及熔点进行了研究.结果表明,Zr的加入促进了合金中Nb、Mo、Ti等元素的偏析,使铸态合金晶界析出的Laves相和碳化物数量增多,但随着Zr含量的增加Laves相又有所减少.Zr的加入提高了Laves相初熔温度,降低了合金的熔点.另外,微量Zr对K4169合金的凝固组织不利.%A manual electric arc furnace was used for preparing K4169 superalloy with different Zr content up to 0.07% (mass percentage content). The solidification structure, segregation and the melting point were observed by OM, SEM, SEM-EDS and DSC. The results show that Zr has strong grain boundary segregation tendency, and Zr can promote the segregation of Nb, Mo and Ti, meanwhile, Zr can significantly promote the precipitation of Laves phase and MC carbide at the grain boundaries. However, the amount of Laves phase decreases with the content of Zr increasing. In the meantime, the incipient melting temperature of Laves phase greatly increases, but the melting point of the alloy decreases with the addition of Zr. The analysis shows that the content of Zr is harmful to the solidification microstructure of K4169 superalloy.

  20. Novel Directional Solidification of Hypermonotectic Alloys

    Science.gov (United States)

    Grugel, R. N.; Fedoseyev, A. I.; Rose, M. Franklin (Technical Monitor)

    2001-01-01

    There are many metal alloy systems that separate into two different liquids upon cooling from a higher temperature. Uniform microstructural development during solidification of these immiscible liquids on Earth is hampered by inherent density differences between the phases. Microgravity processing minimizes settling but segregation still occurs due to gravity independent wetting and coalescence phenomena. Experiments with the transparent organic, metal analogue, succinonitrile-glycerol system were conducted in conjunction with applied ultrasonic energy. The processing parameters associated with this technique have been evaluated in view of optimizing dispersion uniformity. Characterization of the experimental results in terms of an initial modeling effort will also be presented.

  1. A study of the alterability of terminal residues stabilized by a mineral-binder-based solidification/stabilization process; Etude de l`alterabilite de residus ultimes stabilises par un procede de solidification, stabilisation a base de liants mineraux

    Energy Technology Data Exchange (ETDEWEB)

    Humez, N.; Prost, R. [Institut National de Recherches Agronomiques (INRA), 78 - Versailles (France). Unite de Science du Sol; Piketty, L.; Schnuriger, B.; Benchara, A.; Pichat, P. [Centre de Solidification, Stabilisation et Stockage, Sarp Industries, 78 - Limay (France)

    1997-12-31

    A new laboratory approach has been developed for the study of the long term behaviour of stabilized terminal residues, and is based on the experimental method for the study of rock alteration. The method consists in examining the migration of elements that are present in the solution contained in the pores, and studying the structural modifications which result from the dissolution of certain constituents, the transformation and the neo-formation of other ones in the material. The method allows for the evaluation, in a short time, of the alterability and perenniality of stabilized terminal wastes. Results show that the long term alterability of solidified/stabilized samples that have been processed using the ECOFIX method, is low

  2. Metallization and packaging of compound semiconductor devices at Sandia National Laboratories

    Energy Technology Data Exchange (ETDEWEB)

    Seigal, P.K.; Armendariz, M.G.; Rieger, D.J.; Lear, K.L.; Sullivan, C.T.

    1996-11-01

    Recent advances in compound semiconductor technology utilize a variety of metal thin films fabricated by thermal and electron-beam evaporation, and electroplating. An overview of metal processes used by Sandia`s Compound Semiconductor Research Laboratory is presented. Descriptions of electrical n-type and p-type ohmic contact alloys, interconnect metal, and metal layers specifically included for packaging requirements are addressed. Several illustrations of devices incorporating gold plated air bridges are included. ``Back-end`` processes such as flip-chip under bump metallurgy with fluxless solder reflow and plated solder processes are mentioned as current research areas.

  3. Sandia, California Tritium Research Laboratory transition and reutilization project

    Energy Technology Data Exchange (ETDEWEB)

    Garcia, T.B. [Sandia National Lab., Albuquerque, NM (United States)

    1997-02-01

    This paper describes a project within Sandia National Laboratory to convert the shut down Tritium Research Laboratory into a facility which could be reused within the laboratory complex. In the process of decommissioning and decontaminating the facility, the laboratory was able to save substantial financial resources by transferring much existing equipment to other DOE facilities, and then expeditiously implementing a decontamination program which has resulted in the building being converted into laboratory space for new lab programs. This project of facility reuse has been a significant financial benefit to the laboratory.

  4. Vibration control for precision manufacturing at Sandia National Laboratories

    Science.gov (United States)

    Hinnerichs, Terry D.; Martinez, David R.

    1995-05-01

    Sandia National Laboratories performs R&D in structural dynamics and vibration suppression of precision applications in weapon systems, space, underwater, transportation and civil structures. Over the last decade these efforts have expanded into the areas of active vibration control and 'smart' structures and material systems, In addition, major resources have been focused towards technology to support weapon product development and agile manufacturing capability for defense and industrial applications. This paper will briefly describe the structural dynamics modeling and verification process that supports vibration control and some specific applications of these techniques to manufacturing in the areas of lithography, machine tools and flexible robotics.

  5. Shape sensitivity analysis in numerical modelling of solidification

    Directory of Open Access Journals (Sweden)

    E. Majchrzak

    2007-12-01

    Full Text Available The methods of sensitivity analysis constitute a very effective tool on the stage of numerical modelling of casting solidification. It is possible, among others, to rebuilt the basic numerical solution on the solution concerning the others disturbed values of physical and geometrical parameters of the process. In this paper the problem of shape sensitivity analysis is discussed. The non-homogeneous casting-mould domain is considered and the perturbation of the solidification process due to the changes of geometrical dimensions is analyzed. From the mathematical point of view the sensitivity model is rather complex but its solution gives the interesting information concerning the mutual connections between the kinetics of casting solidification and its basic dimensions. In the final part of the paper the example of computations is shown. On the stage of numerical realization the finite difference method has been applied.

  6. Stabilization/Solidification Remediation Method for Contaminated Soil: A Review

    Science.gov (United States)

    Tajudin, S. A. A.; Azmi, M. A. M.; Nabila, A. T. A.

    2016-07-01

    Stabilization/Solidification (S/S) is typically a process that involves a mixing of waste with binders to reduce the volume of contaminant leachability by means of physical and chemical characteristics to convert waste in the environment that goes to landfill or others possibly channels. Stabilization is attempts to reduce the solubility or chemical reactivity of the waste by changing the physical and chemical properties. While, solidification attempt to convert the waste into easily handled solids with low hazardous level. These two processes are often discussed together since they have a similar purpose of improvement than containment of potential pollutants in treated wastes. The primary objective of this review is to investigate the materials used as a binder in Stabilization/Solidification (S/S) method as well as the ability of these binders to remediate the contaminated soils especially by heavy metals.

  7. Compilation of Sandia Laboratories technical capabilities

    Energy Technology Data Exchange (ETDEWEB)

    Lundergan, C. D.; Mead, P. L. [eds.

    1975-11-01

    This report is a compilation of 17 individual documents that together summarize the technical capabilities of Sandia Laboratories. Each document in this compilation contains details about a specific area of capability. Examples of application of the capability to research and development problems are provided. An eighteenth document summarizes the content of the other seventeen. Each of these documents was issued with a separate report number (SAND 74-0073A through SAND 74-0091, except -0078). (RWR)

  8. Sandia National Laboratories focus issue: introduction.

    Science.gov (United States)

    Boye, Robert

    2014-08-20

    For more than six decades, Sandia has provided the critical science and technology to address the nation's most challenging issues. Our original nuclear weapons mission has been complemented with work in defense systems, energy and climate, as well as international and homeland security. Our vision is to be a premier science and engineering laboratory for technology solutions to the most challenging problems that threaten peace and freedom for our nation and the globe.

  9. Sandia National Laboratories, California Chemical Management Program annual report.

    Energy Technology Data Exchange (ETDEWEB)

    Brynildson, Mark E.

    2012-02-01

    The annual program report provides detailed information about all aspects of the Sandia National Laboratories, California (SNL/CA) Chemical Management Program. It functions as supporting documentation to the SNL/CA Environmental Management System Program Manual. This program annual report describes the activities undertaken during the calender past year, and activities planned in future years to implement the Chemical Management Program, one of six programs that supports environmental management at SNL/CA. SNL/CA is responsible for tracking chemicals (chemical and biological materials), providing Material Safety Data Sheets (MSDS) and for regulatory compliance reporting according to a variety of chemical regulations. The principal regulations for chemical tracking are the Emergency Planning Community Right-to-Know Act (EPCRA) and the California Right-to-Know regulations. The regulations, the Hazard Communication/Lab Standard of the Occupational Safety and Health Administration (OSHA) are also key to the CM Program. The CM Program is also responsible for supporting chemical safety and information requirements for a variety of Integrated Enabling Services (IMS) programs primarily the Industrial Hygiene, Waste Management, Fire Protection, Air Quality, Emergency Management, Environmental Monitoring and Pollution Prevention programs. The principal program tool is the Chemical Information System (CIS). The system contains two key elements: the MSDS library and the chemical container-tracking database that is readily accessible to all Members of the Sandia Workforce. The primary goal of the CM Program is to ensure safe and effective chemical management at Sandia/CA. This is done by efficiently collecting and managing chemical information for our customers who include Line, regulators, DOE and ES and H programs to ensure compliance with regulations and to streamline customer business processes that require chemical information.

  10. ORNL liquid low-level waste solidification

    Energy Technology Data Exchange (ETDEWEB)

    Schultz, R.M.; Monk, T.H.; du Mont, S.P.; Helms, R.E.; Keigan, M.V.; Morris, M.I.

    1987-01-01

    The solidification of LLLW at ORNL has developed two basic strategies, a near-term or backup flowsheet is planned to alleviate the immediate capacity problem for storage of concentrated LLLW and a long-term or reference flowsheet is planned to incorporate filtration of the settleable TRU and cesium and strontium decontamination of the LLLW. Presently a feasibility study is evaluating the process alternatives for segregating LLLW from remote-handled transuranic (RH-TRU) sludges, decontamination of the LLLW for beta-gamma radionuclides such as cesium and strontium, and the handling and storage of the RH-TRU sludges and decontamination media. 14 refs.

  11. Application of Solidification Theory to Rapid Solidification Processing

    Science.gov (United States)

    1982-09-01

    on the OW150olŝtQ S4blty of . jpt 10to CalCulo @ e fe(@t Of laterfaCe Ikneliti o apowut graw. As iutwface Ii ,’elic Caeffionvt baW~ on the fttinet,0d W...where p- VR/2 L is the Peclet number, El is. the exponential integral , L isthe thermal diffusivity of the liquid, Lv is -the latent heat per unit volume...Phys. 18, 1331 (1950). 20. F. P. Bundy and II . M. Strong, Solid State Physics (Eds. F. Seitz and D. Turnbul1) 13, 134, Academic Press, Y (T9b621_ 21. M

  12. Investigation of the effect of solidification processing parameters on microhardness and determination of thermo-physical properties in the Zn-Cu peritectic alloy

    Energy Technology Data Exchange (ETDEWEB)

    Boeyuek, U., E-mail: boyuk@erciyes.edu.t [Department of Science Education, Education Faculty, Erciyes University, Kayseri (Turkey); Kaya, H. [Department of Science Education, Education Faculty, Erciyes University, Kayseri (Turkey); Cadirli, E. [Department of Physics, Faculty Arts and Sciences, Nigde University, Nigde (Turkey); Marasli, N. [Department of Physics, Faculty Arts and Sciences, Erciyes University, Kayseri (Turkey); Ulgen, A. [Department of Chemistry, Faculty Arts and Sciences, Erciyes University, Kayseri (Turkey)

    2010-02-18

    Zn-1.5 wt.% Cu peritectic alloy was directionally solidified upward with different growth rates (8.41-661.11 {mu}m/s) at a constant temperature gradient (7.81 K/mm) and with different temperature gradients (1.99-7.81 K/mm) at a constant growth rate (16.44 {mu}m/s) using a Bridgman-type directional solidification apparatus. The measurements of microhardness of directionally solidified samples were made by using a microhardness test device. The dependence of microhardness (HV) on the growth rate (V) and temperature gradient (G) were analyzed. According to these results, it has been found that with the increasing the values of V and G the values of HV increase. Variation of electrical resistivity ({rho}) and electrical conductivity ({sigma}) with the temperature in the range of 300-670 K for casting samples were also measured by using a standard d.c. four-point probe technique. The variation of Lorenz coefficient with the temperature was determined by using the measured values of electrical conductivity and thermal conductivity. The enthalpy of fusion and specific heat for same alloy were determined by means of differential scanning calorimeter (DSC) from the heating curve during the transformation from peritectic solid to peritectic liquid.

  13. Matemathical description of solidification cooling curves of pure metals

    Directory of Open Access Journals (Sweden)

    Arno Müller

    1998-10-01

    Full Text Available The introduction of an "incubation time" to the Schwarz classical mathematical description of metals solidification, resulted in a new model called Modified Schwarz Model. By doing so it was possible to identify and quantify the "delay time" that separates the two heat waves traveling independently in a casting during the solidification: the Supercooled / Superheated Liquid and the Solid / Liquid. The thermal shock produced in the initial stage of the undercooling generation process, can be used as an important parameter in the forecasting of the solidification's behavior of pure metals and alloys, when changing mold's materials, pouring and ambient temperatures. The hypercooling proneness degree of metals and alloys, can also be calculated.

  14. Directional Solidification Assisted by Liquid Metal Cooling

    Institute of Scientific and Technical Information of China (English)

    Jian ZHANG; Langhong LOU

    2007-01-01

    An overview of the development and current status of the directional solidification process assisted by liquid metal cooling (LMC) has been presented in this paper. The driving force of the rapid development of the LMC process has been analyzed by considering the demands of (1) newer technologies that can provide higher thermal gradients for alleviated segregation in advanced alloy systems, and (2) better production yield of the large directionally solidified superalloy components. The brief history of the industrialization of the LMC process has been reviewed, followed by the discussion on the LMC parameters including selection of the cooling media, using of the dynamic baffle, and the influence of withdrawal rates and so on. The microstructure and mechanical properties of the traditional superalloys processed by LMC, as well as the new alloys particularly developed for LMC process were then described. Finally, future aspects concerning the LMC process have been summarized.

  15. Microstructural Development in Al-Si Powder During Rapid Solidification

    Energy Technology Data Exchange (ETDEWEB)

    Genau, Amber Lynn [Iowa State Univ., Ames, IA (United States)

    2004-01-01

    Powder metallurgy has become an increasingly important form of metal processing because of its ability to produce materials with superior mechanical properties. These properties are due in part to the unique and often desirable microstructures which arise as a result of the extreme levels of undercooling achieved, especially in the finest size powder, and the subsequent rapid solidification which occurs. A better understanding of the fundamental processes of nucleation and growth is required to further exploit the potential of rapid solidification processing. Aluminum-silicon, an alloy of significant industrial importance, was chosen as a model for simple eutectic systems displaying an unfaceted/faceted interface and skewed coupled eutectic growth zone, Al-Si powder produced by high pressure gas atomization was studied to determine the relationship between microstructure and alloy composition as a function of powder size and atomization gas. Critical experimental measurements of hypereutectic (Si-rich) compositions were used to determine undercooling and interface velocity, based on the theoretical models which are available. Solidification conditions were analyzed as a function of particle diameter and distance from nucleation site. A revised microstructural map is proposed which allows the prediction of particle morphology based on temperature and composition. It is hoped that this work, by providing enhanced understanding of the processes which govern the development of the solidification morphology of gas atomized powder, will eventually allow for better control of processing conditions so that particle microstructures can be optimized for specific applications.

  16. Effect of Mould Wall Thickness on Rate of Solidification of Centrifugal Casting

    Directory of Open Access Journals (Sweden)

    Madhusudhan

    2010-11-01

    Full Text Available In Centrifugal Casting process the centrifugal force presses the metal against the inner wall of the metal mould, resulting in rapid solidification of the molten metal. However the solidification structures like structural uniformity and structural character of the solidified metal of centrifugal casting is of great importance, regarding to its mechanical properties. The solidification time of the casting is dependent upon the various parameters like speed ofrotation of the mold, mould wall temperature, heat transfer coefficient at the metal-mold interface, mould wall thickness, material of the mould and so on. In this paper experimental study of effect of mould wall thickness on solidification of the centrifugal casting has been discussed. As the mould wall thickness increases, due to the chilling effect, the solidification time decreases. Fine grains are observed in castings produced in thick walled mould and coarse grains are observed in thin walled moulds. Brinel Hardness of the casting was measured.

  17. Effect of Coating on Instantaneous Interracial Heat Transfer During Near-Rapid Solidification

    Institute of Scientific and Technical Information of China (English)

    ZHANG Wei; YU Yan; FANG Yuan; LI Jian-guo

    2011-01-01

    For many rapid or near-rapid solidification processes, the interracial heat transfer between the melt and the substrate is a key issue on the cooling and solidification rate of castings. For the purpose of controlling and adjusting of the interfacial thermal resistance, the effects of C/BN, Zn and organic coatings on the instantaneous interracial heat flux and the solidified structure of AISI304 stainless steel solidification on copper substrate have been investiga- ted by using an experimental simulator. The results show that C/BN coatings can improve the uniformity of heat flux and solidified structure; Zn coating can increase the heat flux and solidification rate in the growth stage of the solidified shell; organic coating will decrease the heat flux and the solidification rate and make re-melted structure on the surface of the solidified shell.

  18. Fabrication of directional solidification components of nickel-base superalloys by laser metal forming

    Institute of Scientific and Technical Information of China (English)

    Liping Feng; Weidong Huang; Darong Chen; Xin Lin; Haiou Yang

    2004-01-01

    Straight plates, hollow columns, ear-like blade tips, twist plates with directional solidification microstructure made of Rene 95 superalloys were successfully fabricated on Nickel-base superalloy and DD3 substrates, respectively. The processing conditions for production of the parts with corresponding shapes were obtained. The fabrication precision was high and the components were compact. The solidification microstructure of the parts was analyzed by optical microscopy. The results show that the solidification microstructure is composed of columnar dendrites, by epitaxial growth onto the directional solidification substrates. The crystallography orientation of the parts was parallel to that of the substrates. The primary arm spacing was about 10 μm, which is in the range of superfine dendrites, and the secondary arm was small or even degenerated. It is concluded that the laser metal forming technique provides a method to manufacture directional solidification components.

  19. Solidification analysis of a centrifugal atomizer using the Al-32.7wt.% Cu alloy

    Energy Technology Data Exchange (ETDEWEB)

    Osborne, Matthew G. [Iowa State Univ., Ames, IA (United States)

    1998-02-23

    A centrifugal atomizer (spinning disk variety) was designed and constructed for the production of spherical metal powders, 100-1,000 microns in diameter in an inert atmosphere. Initial atomization experiments revealed the need for a better understanding of how the liquid metal was atomized and how the liquid droplets solidified. To investigate particle atomization, Ag was atomized in air and the process recorded on high-speed film. To investigate particle solidification, Al-32.7 wt.% Cu was atomized under inert atmosphere and the subsequent particles were examined microscopically to determine solidification structure and rate. This dissertation details the experimental procedures used in producing the Al-Cu eutectic alloy particles, examination of the particle microstructures, and determination of the solidification characteristics (e.g., solidification rate) of various phases. Finally, correlations are proposed between the operation of the centrifugal atomizer and the observed solidification spacings.

  20. Changes in porosity of foamed aluminum during solidification

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    In order to control the porosity of foamed aluminum, the changes in the porosity of foamed aluminum melt in the processes of foaming and solidification, the distribution of the porosity of foamed aluminum, and the relationship between them were studied. The results indicated that the porosity of foamed aluminum coincides well with the foaming time.

  1. 高硅钼涡轮壳支架的凝固模拟和铸造工艺研究%Research on Solidification Simulation and Casting Process for Turbine Housing Bracket of High-Si-Mo Ductile Iron

    Institute of Scientific and Technical Information of China (English)

    袁海; 王今胜; 高顺

    2012-01-01

    高硅钼涡轮壳支架结构类似于排气管.根据高硅钼球铁的技术要求,制定了合理的熔炼工艺参数,但在AMF造型线生产时,缩松导致的报废率很高.为了消除缩松缺陷实现大批量生产,提出了4种工艺改进方案,并用MAGMA软件对凝固过程进行模拟,最终确定的方案不但能解决缩松缺陷,还能简化工艺流程,提高生产效率.%The structure of turhine housing bracket was similar to an exhaust. According to the technical requirements of high silicon molybdenum ductile iron, the reasonable melting process parameters were drafted, but the shrinkage led to a low qualified rate when produced in AMF moulding line. In order to eliminate the shrinkage defects to achieve massive production, four kinds of process improvement program was presented, and their solidification processes were simulated by MAGMA software and the position of shrinkage was predicted. Finally the chosen scheme can eliminate the shrinkage defect, simplify process and improve production efficiency.

  2. The melting and solidification of nanowires

    Science.gov (United States)

    Florio, B. J.; Myers, T. G.

    2016-06-01

    A mathematical model is developed to describe the melting of nanowires. The first section of the paper deals with a standard theoretical situation, where the wire melts due to a fixed boundary temperature. This analysis allows us to compare with existing results for the phase change of nanospheres. The equivalent solidification problem is also examined. This shows that solidification is a faster process than melting; this is because the energy transfer occurs primarily through the solid rather than the liquid which is a poorer conductor of heat. This effect competes with the energy required to create new solid surface which acts to slow down the process, but overall conduction dominates. In the second section, we consider a more physically realistic boundary condition, where the phase change occurs due to a heat flux from surrounding material. This removes the singularity in initial melt velocity predicted in previous models of nanoparticle melting. It is shown that even with the highest possible flux the melting time is significantly slower than with a fixed boundary temperature condition.

  3. Carburizer Effect on Cast Iron Solidification

    Science.gov (United States)

    Janerka, Krzysztof; Kondracki, Marcin; Jezierski, Jan; Szajnar, Jan; Stawarz, Marcin

    2014-06-01

    This paper presents the effect of carburizing materials on cast iron solidification and crystallization. The studies consisted of cast iron preparation from steel scrap and different carburizers. For a comparison, pig iron was exclusively used in a solid charge. Crystallization analysis revealed the influence of the carburizer material on the crystallization curves as well as differences in the solidification paths of cast iron prepared with the use of different charge materials. The carburizers' influence on undercooling during the eutectic crystallization process was analyzed. The lowest undercooling rate was recorded for the melt with pig iron, then for synthetic graphite, natural graphite, anthracite, and petroleum coke (the highest undercooling rate). So a hypothesis was formulated that eutectic cells are created most effectively with the presence of carbon from pig iron (the highest nucleation potential), and then for the graphite materials (crystallographic similarity with the carbon precipitation in the cast iron). The most difficult eutectic crystallization is for anthracite and petroleum coke (higher undercooling is necessary). This knowledge can be crucial when the foundry plant is going to change the solid charge composition replacing the pig iron by steel scrap and the recarburization process.

  4. Optimisation of the microstructure of YBa{sub 2}Cu{sub 3}O{sub 7-{delta}} superconducting ceramics textured by horizontal solidification. Effects of a magnetic field applied vertically during the solidification process; Optimisation de la microstructure de ceramiques supraconductrices texturees YBa{sub 2}Cu{sub 3}O{sub 7-{delta}} par solidification horizontale. Effets de l`application d`un champ magnetique vertical au cours de la croissance

    Energy Technology Data Exchange (ETDEWEB)

    Durand, L.

    1995-12-14

    We have shown that il was possible to disperse in a very homogeneous way, into the 123 matrix, 211 particles regular in size around 1{mu}m, by directional solidification of a mixture of 123 plus 211 sol-gel powders. The addition of 0.5 wt% of Pt lo this precursor mixture has permitted us to refine further the size of the 211 particles. Moreover, we have established that the finer the 123 powder and the faster the heating rate, the smaller the 211 particles. From another hand, we have found that the size and the microstructure of the solidified single domain was dependant upon numerous parameters. In particular, we have noted that if the cold pressed green body was not sintered before being melted, grains of solid CuO appeared into the liquid which next hardly recombined with it, giving rise to a comb like solidification front, witness of a local un-stability. Moreover, in these particular conditions, the 123 formed was found to be understoichiometric in Cu and the single domains severely limited in extension. Finally, we have observed that the application of a 4 T magnetic field during the solidification of a bar the longest axis of which was horizontal tended to align the c axis of the 123 grains parallel to the field. Incidentally, we have discovered that in the same conditions, the 211 particles trapped into the 123 matrix were also preferentially oriented. (author).

  5. Conformal coating value/risk assessment for Sandia satellite programs.

    Energy Technology Data Exchange (ETDEWEB)

    Russick, Edward Mark; Thayer, Gayle Echo

    2008-03-01

    Conformal coatings are used in space applications on printed circuit board (PCB) assemblies primarily as a protective barrier against environmental contaminants. Such coatings have been used at Sandia for decades in satellite applications including the GPS satellite program. Recently, the value of conformal coating has been questioned because it is time consuming (requiring a 5-6 week schedule allowance) and delays due to difficulty of repairs and rework performed afterward are troublesome. In an effort to find opportunities where assembly time can be reduced, a review of the literature as well as discussions with satellite engineers both within and external to Sandia regarding the value of conformal coating was performed. Several sources on the value of conformal coating, the functions it performs, and on whether coatings are necessary and should be used at all were found, though nearly all were based on anecdotal information. The first section of this report, titled 'Conformal Coating for Space Applications', summarizes the results of an initial risk-value assessment of the conformal coating process for Sandia satellite programs based on information gathered. In the process of collecting information to perform the assessment, it was necessary to obtain a comprehensive understanding of the entire satellite box assembly process. A production time-line was constructed and is presented in the second section of this report, titled 'Satellite Box Assembly', specifically to identify potential sources of time delays, manufacturing issues, and component failures related to the conformal coating process in relation to the box assembly. The time-line also allows for identification of production issues that were anecdotally attributed to the conformal coating but actually were associated with other production steps in the box assembly process. It was constructed largely in consultation with GPS program engineers with empirical knowledge of times required

  6. Overview of Sandia's electric vehicle battery program

    Science.gov (United States)

    Clark, R. P.

    1993-11-01

    Sandia National Laboratories is actively involved in several projects which are part of an overall Electric Vehicle Battery Program. Part of this effort is funded by the United States Department of Energy/Office of Transportation Technologies (DOE/OTT) and the remainder is funded through the United States Advanced Battery Consortium (USABC). DOE/OTT supported activities include research and development of zinc/air and sodium/sulfur battery technologies as well as double layer capacitor (DLC) R&D. Projects in the USABC funded work include lithium/polymer electrolyte (LPE) R&D, sodium/sulfur activities and battery test and evaluation.

  7. Sandia technology engineering and science accomplishments

    Energy Technology Data Exchange (ETDEWEB)

    1993-03-01

    Sandia is a DOE multiprogram engineering and science laboratory with major facilities at Albuquerque, New Mexico, and Livermore, California, and a test range near Tonapah, Nevada. We have major research and development responsibilities for nuclear weapons, arms control, energy, the environment, economic competitiveness, and other areas of importance to the needs of the nation. Our principal mission is to support national defense policies by ensuring that the nuclear weapon stockpile meets the highest standards of safety, reliability, security, use control, and military performance. Selected unclassified technical activities and accomplishments are reported here. Topics include advanced manufacturing technologies, intelligent machines, computational simulation, sensors and instrumentation, information management, energy and environment, and weapons technology.

  8. Sandia software guidelines. Volume 3. Standards, practices, and conventions

    Energy Technology Data Exchange (ETDEWEB)

    1986-07-01

    This volume is one in a series of Sandia Software Guidelines intended for use in producing quality software within Sandia National Laboratories. In consonance with the IEEE Standard for Software Quality Assurance Plans, this volume identifies software standards, conventions, and practices. These guidelines are the result of a collective effort within Sandia National Laboratories to define recommended deliverables and to document standards, practices, and conventions which will help ensure quality software. 66 refs., 5 figs., 6 tabs.

  9. Multi-crystalline silicon solidification under controlled forced convection

    Science.gov (United States)

    Cablea, M.; Zaidat, K.; Gagnoud, A.; Nouri, A.; Chichignoud, G.; Delannoy, Y.

    2015-05-01

    Multi-crystalline silicon wafers have a lower production cost compared to mono-crystalline wafers. This comes at the price of reduced quality in terms of electrical properties and as a result the solar cells made from such materials have a reduced efficiency. The presence of different impurities in the bulk material plays an important role during the solidification process. The impurities are related to different defects (dislocations, grain boundaries) encountered in multi-crystalline wafers. Applying an alternative magnetic field during the solidification process has various benefits. Impurities concentration in the final ingot could be reduced, especially metallic species, due to a convective term added in the liquid that reduces the concentration of impurities in the solute boundary layer. Another aspect is the solidification interface shape that is influenced by the electromagnetic stirring. A vertical Bridgman type furnace was used in order to study the solidification process of Si under the influence of a travelling magnetic field able to induce a convective flow in the liquid. The furnace was equipped with a Bitter type three-phase electromagnet that provides the required magnetic field. A numerical model of the furnace was developed in ANSYS Fluent commercial software. This paper presents experimental and numerical results of this approach, where interface markings were performed.

  10. QT450-10上升导槽凝固过程的数值模拟与工艺优化%Numerical Simulation on Solidification of QT450-10 Rise-guide Groove and Its Process Optimization

    Institute of Scientific and Technical Information of China (English)

    尚显光; 胡玉昆; 王海燕; 米国发

    2012-01-01

    根据QT450-10上升导槽球铁件的结构特点及技术要求,采用封闭式浇注系统,两箱造型.利用View-Cast 软件对铸造凝固过程进行数值模拟,预测铸件的缩孔、缩松缺陷及其产生的位置,分析其产生的原因及机理.根据模拟结果,改进了铸造工艺,消除了缩孔、缩松缺陷,获得了最佳工艺方案.%According to structural characteristics and technical requirements, the closed injection system and two cases of modeling were used. The solidification process was simulated by View-cast software. The shrinkage defects and their positions were forecasted. The cause and mechanism of shrinkage defects were analyzed. Based on the results of simulation, the casting process was improved and the shrinkage defects were eliminated. Then, the reasonable scheme of the castings process was obtained.

  11. Solidification simulation and process optimization of carrier with iron mould coated sand casting%铁型覆砂铸造行星架的凝固模拟及工艺优化

    Institute of Scientific and Technical Information of China (English)

    马益诚; 黄列群; 潘东杰; 沈永华; 应浩

    2013-01-01

    针对普通砂型铸造生产行星架铸件时,铸造缺陷多、产品合格率低的问题,采用铁型覆砂铸造方法生产行星架铸件.对铸件的热节、缩孔和缩松进行了凝固模拟分析,对铸造工艺进行了优化;应用凝固模拟技术来指导铸造工艺设计,缩短了工艺设计周期,降低了模具返修率.生产应用结果表明,应用铁型覆砂铸造工艺生产的行星架铸件表面光洁、尺寸准确、内部组织致密,没有缩孔、缩松缺陷;可以实现无冒口铸造,降低了生产成本,具有显著的经济效益和竞争优势.%Aiming at the problems of much casting defects,low rate of qualified products,existed in casting the plant carrier by ordinary sand,iron-coated sand casting method was used for the production of carrier castings.The solidification simulation analysis with hot section,shrinkage carity,shrinkage porosity was carried,optimization of the casting process was realized.The solidification simulation technology was applied to guide the casting process design,and the design cycle process was shortened,the mold repair rate was reduced.Production practice results show that,by the iron-type coated sand casting method,the casting surface of planet carrier is smooth,its size is accurate,internal organization is dense,it doesn't have shrinkage carty,shrinkage porosity defects.It can realize the non-riser casting,reduce production costs,and it has significant economic benefits and competitive advantage.

  12. Site Environmental Report for 2007: Sandia National Laboratories, California

    Energy Technology Data Exchange (ETDEWEB)

    Larsen, Barbara L. [Sandia National Lab. (SNL-CA), Livermore, CA (United States). Environmental Management Dept.

    2008-06-01

    Sandia National Laboratories, California (SNL/CA) is a government-owned/contractor-operated laboratory. Sandia Corporation, a Lockheed Martin Company, operates the laboratory for the Department of Energy’s National Nuclear Security Administration (NNSA). The NNSA Sandia Site Office oversees operations at the site, using Sandia Corporation as a management and operating contractor. This Site Environmental Report for 2007 was prepared in accordance with DOE Order 231.1A (DOE 2004a). The report provides a summary of environmental monitoring information and compliance activities that occurred at SNL/CA during calendar year 2007. General site and environmental program information is also included.

  13. Site environmental report for 2003 Sandia National Laboratories, California.

    Energy Technology Data Exchange (ETDEWEB)

    Larsen, Barbara L.

    2004-06-01

    Sandia National Laboratories, California (SNL/CA) is a government-owned/contractor-operated laboratory. Sandia Corporation, a Lockheed Martin Company, operates the laboratory for the Department of Energy's (DOE) National Nuclear Security Administration. The DOE Sandia Site Office oversees operations at the site, using Sandia Corporation as a management and operating contractor. This Site Environmental Report for 2003 was prepared in accordance with DOE Order 231.1A. The report provides a summary of environmental monitoring information and compliance activities that occurred at SNL/CA during calendar year 2003. General site and environmental program information is also included.

  14. Site environmental report for 2004 Sandia National Laboratories, California.

    Energy Technology Data Exchange (ETDEWEB)

    Larsen, Barbara L. (Sandia National Laboratories, Livermore, CA)

    2005-06-01

    Sandia National Laboratories, California (SNL/CA) is a government-owned/contractor-operated laboratory. Sandia Corporation, a Lockheed Martin Company, operates the laboratory for the Department of Energy's (DOE) National Nuclear Security Administration. The DOE Sandia Site Office oversees operations at the site, using Sandia Corporation as a management and operating contractor. This Site Environmental Report for 2004 was prepared in accordance with DOE Order 231.1A. The report provides a summary of environmental monitoring information and compliance activities that occurred at SNL/CA during calendar year 2004. General site and environmental program information is also included.

  15. Site environmental report for 2005 Sandia National Laboratories, California.

    Energy Technology Data Exchange (ETDEWEB)

    Larsen, Barbara L.

    2006-06-01

    Sandia National Laboratories, California (SNL/CA) is a government-owned/contractor-operated laboratory. Sandia Corporation, a Lockheed Martin Company, operates the laboratory for the Department of Energy's (DOE) National Nuclear Security Administration (NNSA). The DOE/NNSA Sandia Site Office (SSO) oversees operations at the site, using Sandia Corporation as a management and operating contractor. This Site Environmental Report for 2005 was prepared in accordance with DOE Order 231.1A. The report provides a summary of environmental monitoring information and compliance activities that occurred at SNL/CA during calendar year 2005. General site and environmental program information is also included.

  16. Site environmental report for 2006 Sandia National Laboratories, California.

    Energy Technology Data Exchange (ETDEWEB)

    Larsen, Barbara L.

    2007-06-01

    Sandia National Laboratories, California (SNL/CA) is a government-owned/contractor-operated laboratory. Sandia Corporation, a Lockheed Martin Company, operates the laboratory for the Department of Energy's National Nuclear Security Administration (NNSA). The NNSA Sandia Site Office oversees operations at the site, using Sandia Corporation as a management and operating contractor. This Site Environmental Report for 2006 was prepared in accordance with DOE Order 231.1A (DOE 2004a). The report provides a summary of environmental monitoring information and compliance activities that occurred at SNL/CA during calendar year 2006. General site and environmental program information is also included.

  17. Site environmental report for 2008 Sandia National Laboratories, California.

    Energy Technology Data Exchange (ETDEWEB)

    Larsen, Barbara L.

    2009-04-01

    Sandia National Laboratories, California (SNL/CA) is a government-owned/contractor operated laboratory. Sandia Corporation, a Lockheed Martin Company, operates the laboratory for the Department of Energy's National Nuclear Security Administration (NNSA). The NNSA Sandia Site Office oversees operations at the site, using Sandia Corporation as a management and operating contractor. This Site Environmental Report for 2008 was prepared in accordance with DOE Order 231.1A (DOE 2004a). The report provides a summary of environmental monitoring information and compliance activities that occurred at SNL/CA during calendar year 2008. General site and environmental program information is also included.

  18. Teamwork and diversity: A survey at Sandia National Laboratories

    Energy Technology Data Exchange (ETDEWEB)

    Apodaca, T.; Berman, M.; Griego, C.; Jansma, R.; Leatherwood, M.; Lovato, L.; Sanchez, A.

    1995-11-01

    In September, 1994, Sandia`s Diversity Leadership and Education Outreach Center arid the Corporate Diversity Team commissioned a Diversity Action Team (DAT-Phase II) to address the area of team- work. The goal of this DAT was to identify ways to capitalize on the diversity of people to enhance team success at Sandia. Given a six- month lifetime and funding levels of 12 hours per person per month, we chose to accomplish our goal by gathering and analyzing data on the performance and diversity of Sandia teams and publishing this report of our findings. The work presented herein builds on earlier work of this team.

  19. Power Supplies for Space Systems Quality Assurance by Sandia Laboratories

    Science.gov (United States)

    Hannigan, R. L.; Harnar, R. R.

    1976-07-01

    The Sandia Laboratories` participation in Quality Assurance programs for Radioisotopic Thermoelectric Generators which have been used in space systems over the past 10 years is summarized. Basic elements of this QA program are briefly described and recognition of assistance from other Sandia organizations is included. Descriptions of the various systems for which Sandia has had the QA responsibility are presented, including SNAP 19 (Nimbus, Pioneer, Viking), SNAP 27 (Apollo), Transit, Multi Hundred Watt (LES 8/9 and MJS), and a new program, High Performance Generator Mod 3. The outlook for Sandia participation in RTG programs for the next several years is noted.

  20. A History of Building 828, Sandia National Laboratories

    Energy Technology Data Exchange (ETDEWEB)

    Ullrich, Rebecca

    1999-08-01

    This report documents the history of Building 828 in Sandia National Laboratories' Technical Area I. Building 828 was constructed in 1946 as a mechanical test laboratory for Los Alamos' Z-Division (later Sandia) as it moved to Sandia Base. The building has undergone significant remodeling over the years and has had a variety of occupants. The building was evaluated in compliance with the National Historic Preservation Act, but was not eligible for the National Register of Historic Places. Nevertheless, for many Labs employees, it was a symbol of Sandia's roots in World War II and the Manhattan Project.

  1. The Advanced Automated Directional Solidification Furnace

    Science.gov (United States)

    Gillies, D. C.; Reeves, F. A.; Jeter, L. B.; Sledd, J. D.; Cole, J. M.; Lehoczky, S. L.

    1996-01-01

    The Advanced Automated Directional Solidification Furnace (AADSF) is a five zone tubular furnace designed for Bridgman-Stockbarger, other techniques of crystal growth involving multiple temperature zones such as vapor transport experiments and other materials science experiments. The five zones are primarily designed to produce uniform hot and cold temperature regions separated by an adiabatic region constructed of a heat extraction plate and an insert to reduce radiation from the hot to the cold zone. The hot and cold zone temperatures are designed to reach 1600 C and 1100 C, respectively. AADSF operates on a Multi-Purpose Experiment Support Structure (MPESS) within the cargo bay of the Space Shuttle on the United States Microgravity Payload (USMP) missions. Two successful flights, both employing the directional solidification or Bridgman Stockbarger technique for crystal growth have been made, and crystals of HgCdTe and PbSnTe grown in microgravity have been produced on USMP-2 and USMP-3, respectively. The addition of a Sample Exchange Mechanism (SEM) will enable three different samples to be processed on future flights including the USMP-4 mission.

  2. Solidification microstructure of centrifugally cast Inconel 625

    Directory of Open Access Journals (Sweden)

    Silvia Barella

    2017-07-01

    Full Text Available Centrifugal casting is a foundry process allowing the production of near net-shaped axially symmetrical components. The present study focuses on the microstructural characterization of centrifugally cast alloys featuring different chemical compositions for the construction of spheres applied in valves made of alloy IN625 for operation at high pressure. Control of the solidification microstructure is needed to assure the reliability of the castings. Actually, a Ni-base superalloy such as this one should have an outstanding combination of mechanical properties, high temperature stability and corrosion resistance. Alloys such as IN625 are characterised by a large amount of alloying elements and a wide solidification range, so they can be affected by micro-porosity defects, related to the shrinkage difference between the matrix and the secondary reinforcing phases (Nb-rich carbides and Laves phase. In this study, the microstructure characterization was performed as a function of the applied heat treatments and it was coupled with a calorimetric analysis in order to understand the mechanism ruling the formation of micro-porosities that can assure alloy soundness. The obtained results show that the presence of micro-porosities is governed by morphology and by the size of the secondary phases, and the presence of the observed secondary phases is detrimental to corrosion resistance.

  3. Nanosatellite program at Sandia National Laboratories

    Energy Technology Data Exchange (ETDEWEB)

    Reynolds, D.A.; Kern, J.P.; Schoeneman, J.L.

    1999-11-11

    The concept of building extremely small satellites which, either independently or as a collective, can perform missions which are comparable to their much larger cousins, has fascinated scientists and engineers for several years now. In addition to the now commonplace microelectronic integrated circuits, the more recent advent of technologies such as photonic integrated circuits (PIC's) and micro-electromechanical systems (MEMS) have placed such a goal within their grasp. Key to the acceptance of this technology will be the ability to manufacture these very small satellites in quantity without sacrificing their performance or versatility. In support of its nuclear treaty verification, proliferation monitoring and other remote sensing missions, Sandia National laboratories has had a 35-year history of providing highly capable systems, densely packaged for unintrusive piggyback missions on government satellites. As monitoring requirements have become more challenging and remote sensing technologies become more sophisticated, packaging greater capability into these systems has become a requirement. Likewise, dwindling budgets are pushing satellite programs toward smaller and smaller platforms, reinforcing the need for smaller, cheaper satellite systems. In the next step of its miniaturization plan, Sandia has begun development of technologies for a highly integrated miniature satellite. The focus of this development is to achieve nanosat or smaller dimensions while maintaining significant capability utilizing semiconductor wafer-level integration and, at the same time promoting affordability through modular generic construction.

  4. HyMARC (Sandia) Annual Report

    Energy Technology Data Exchange (ETDEWEB)

    Allendorf, Mark D. [Sandia National Lab. (SNL-CA), Livermore, CA (United States); Stavila, Vitalie [Sandia National Lab. (SNL-CA), Livermore, CA (United States); Klebanoff, Leonard E. [Sandia National Lab. (SNL-CA), Livermore, CA (United States); Kolasinski, Robert [Sandia National Lab. (SNL-CA), Livermore, CA (United States); El Gabaly Marquez, Farid [Sandia National Lab. (SNL-CA), Livermore, CA (United States); Zhou, Xiaowang [Sandia National Lab. (SNL-CA), Livermore, CA (United States); White, James Lawrence [Sandia National Lab. (SNL-CA), Livermore, CA (United States)

    2017-07-01

    The Sandia HyMARC team continued its development of new synthetic, modeling, and diagnostic tools that are providing new insights into all major classes of storage materials, ranging from relatively simple systems such as PdHx and MgH2, to exceptionally complex ones, such as the metal borohydrides, as well as materials thought to be very well-understood, such as Ti-doped NaAlH4. This unprecedented suite of capabilities, capable of probing all relevant length scales within storage materials, is already having a significant impact, as they are now being used by both Seedling projects and collaborators at other laboratories within HyMARC. We expect this impact to grow as new Seedling projects begin and through collaborations with other scientists outside HyMARC. In the coming year, Sandia efforts will focus on the highest impact problems, in coordination with the other HyMARC National Laboratory partners, to provide the foundational science necessary to accelerate the discovery of new hydrogen storage materials.

  5. Sandia combustion research program: Annual report, 1987

    Energy Technology Data Exchange (ETDEWEB)

    Palmer, R.E.; Sanders, B.R.; Ivanetich, C.A. (eds.)

    1988-01-01

    More than a decade ago, in response to a national energy crisis, Sandia proposed to the US Department of Energy a new, ambitious program in combustion research. Our strategy was to apply the rapidly increasing capabilities in lasers and computers to combustion science and technology. Shortly thereafter, the Combustion Research Facility (CRF) was established at Sandia's Livermore location. Designated a ''User Facility,'' the charter of the CRF was to develop and maintain special-purpose resources to support a nationwide initiative--involving US universities, industry, and national laboratories--to improve our understanding and control of combustion. This report includes descriptions of several research projects which have been stimulated by Working Groups and involve the on-site participation of industry scientists. DOE's Industry Technology Fellowship Program has been instrumental in the success of some of the joint efforts. The remainder of this report presents research results of calendar year 1987, separated thematically into nine categories. Refereed journal articles appearing in print during 1987, along with selected other publications, are included at the end of Section 10. In addition to our ''traditional'' research--chemistry, reacting flow, diagnostics, engine combustion, and coal combustion--you will note continued progress in somewhat recent themes: pulse combustion, high temperature materials, and energetic materials, for example. Moreover, we have just started a small, new effort to understand combustion-related issues in the management of toxic and hazardous materials.

  6. 轮盘铁型覆砂铸造成型凝固过程的模拟分析%Numerical Analysis on Solidification Process of Turntable in Sand-Faced Iron Mould

    Institute of Scientific and Technical Information of China (English)

    陈霞; 温彤

    2011-01-01

    铁型覆砂铸造是在金属型内腔覆上一薄层型砂而形成铸型的一种铸造工艺,兼具有金属型和壳型铸造的特点.对轮盘的铁型覆砂铸造成形过程进行了数值模拟,获取了铸造填充过程的基本参数.对铸造过程可能产生的缺陷进行了分析,预测了铸件的缩孔、缩松等.相关结论在实际生产中得到了很好的印证.%Sand-faced iron moulding casting is a casting method that the metal mould is covered with a layer of resin sand in the mould cavity has the characters of permanent mold casting and shell mould casting. The solidification process of turntable in sand-faced iron mould was numerically studied, and the basic parameters of the process were obtained. The potential defects, including shrinkage and porosity, were also analyzed. The responding conclusion was verified in practice.

  7. ThermoCalc Application for the Assessment of Binary Alloys Non-Equilibrium Solidification

    Directory of Open Access Journals (Sweden)

    Zyska A.

    2017-03-01

    Full Text Available The paper presents the possibility of application of the developed computer script which allows the assessment of non-equilibrium solidification of binary alloys in the ThermoCalc program. The script makes use of databases and calculation procedures of the POLY-3 module. A solidification model including diffusion in the solid state, developed by Wołczyński, is used to describe the non-equilibrium solidification. The model takes into account the influence of the degree of solute segregation on the solidification process by applying the so-called back-diffusion parameter. The core of the script is the iteration procedure with implemented model equation. The possibility of application of the presented calculation method is illustrated on the example of the Cr-30% Ni alloy. Computer simulations carried out with use of the developed script allow to determine the influence of the back-diffusion parameter on the course of solidification curves, solidus temperature, phase composition of the alloy and the fraction of each phase after the solidification completion, the profile of solute concentration in liquid during solidification process, the average solute concentration in solid phase at the eutectic temperature and many other quantities which are usually calculated in the ThermoCalc program.

  8. Sandia Technology: Engineering and science accomplishments, February 1995

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1995-02-01

    Sandia National Laboratories is one of the Department of Energy`s primary research and development laboratories. Our essential mission is to support the national interests of the US in defense, energy, and the environment. Managed by Martin Marietta Corporation for DOE, Sandia focuses its resources on problems of national interest that require the integration of science and technology for their solution. We all hope that this period of sweeping alterations in international affairs will result in a successful transition from the Cold War to a period of sustainable global security and prosperity. In the meantime, our nation`s interests are best served by continued commitment to Sandia`s traditional responsibilities. Nonetheless, as momentous developments are reshaping the world, Sandia is also changing from its beginning as a closed operation concentrating on classified defense programs, Sandia has become a more accessible resource that focuses on research and development partnerships with industry and universities as a way to ensure continued success in DOE`s evolving core mission area of nuclear weapons, energy, environment, and the basis sciences. Through these collaborative efforts, Sandia and its partners are also benefiting the economic competitiveness of our nation. Sandia places a special emphasis on working with small businesses as both technology transfer partners and suppliers of goods and services. We are also reaching out the the larger community surrounding Sandia, striving to provide technological solution and accurate information to meet community needs. We believe that the dialogue we are creating will benefit Sandia, the community, and the nation. Our goal is to render `` exceptional service in the national interest`` by returning maximum value on the investment in the labs. As you review this document, look for new ways in which Sandia can contribute to the solution of problems facing our nation.

  9. Solidification at the High and Low Rate Extreme

    Energy Technology Data Exchange (ETDEWEB)

    Meco, Halim [Iowa State Univ., Ames, IA (United States)

    2004-12-19

    The microstructures formed upon solidification are strongly influenced by the imposed growth rates on an alloy system. Depending on the characteristics of the solidification process, a wide range of growth rates is accessible. The prevailing solidification mechanisms, and thus the final microstructure of the alloy, are governed by these imposed growth rates. At the high rate extreme, for instance, one can have access to novel microstructures that are unattainable at low growth rates. While the low growth rates can be utilized for the study of the intrinsic growth behavior of a certain phase growing from the melt. Although the length scales associated with certain processes, such as capillarity, and the diffusion of heat and solute, are different at low and high rate extremes, the phenomena that govern the selection of a certain microstructural length scale or a growth mode are the same. Consequently, one can analyze the solidification phenomena at both high and low rates by using the same governing principles. In this study, we examined the microstructural control at both low and high extremes. For the high rate extreme, the formation of crystalline products and factors that control the microstructure during rapid solidification by free-jet melt spinning are examined in Fe-Si-B system. Particular attention was given to the behavior of the melt pool at different quench-wheel speeds. Since the solidification process takes place within the melt-pool that forms on the rotating quench-wheel, we examined the influence of melt-pool dynamics on nucleation and growth of crystalline solidification products and glass formation. High-speed imaging of the melt-pool, analysis of ribbon microstructure, and measurement of ribbon geometry and surface character all indicate upper and lower limits for melt-spinning rates for which nucleation can be avoided, and fully amorphous ribbons can be achieved. Comparison of the relevant time scales reveals that surface-controlled melt

  10. Solidification of Al alloys under electromagnetic field

    Institute of Scientific and Technical Information of China (English)

    崔建忠

    2003-01-01

    New theories and technology in the electromagnetic field were put forward about DC casting of Al alloys, including the fundamental research works, I.e, effects of the electromagnetic field on solidus and liquidus, macrosegregation of the main alloying elements, microstructures, content of alloying elements in grains and grain size after solidification under electromagnetic field, and also including a new process-DC casting under low frequency electromagnetic field(LFEMC), which can refine microstructure, eliminate macrosegregation, increase the content of alloying elements within grains, decrease the residual stress, avoid cracks and improve surface quality, and another new process-DC casting under low frequency electromagnetic vibration(LFEVC), which is a high effective method for grain refining.

  11. The cement solidification systems at LANL

    Energy Technology Data Exchange (ETDEWEB)

    Veazey, G.W.

    1990-01-01

    There are two major cement solidification systems at Los Alamos National Laboratory. Both are focused primarily around treating waste from the evaporator at TA-55, the Plutonium Processing Facility. The evaporator receives the liquid waste stream from TA-55's nitric acid-based, aqueous-processing operations and concentrates the majority of the radionuclides in the evaporator bottoms solution. This is sent to the TA-55 cementation system. The evaporator distillate is sent to the TA-50 facility, where the radionuclides are precipitated and then cemented. Both systems treat TRU-level waste, and so are operated according to the criteria for WIPP-destined waste, but they differ in both cement type and mixing method. The TA-55 systems uses Envirostone, a gypsum-based cement and in-drum prop mixing; the TA-50 systems uses Portland cement and drum tumbling for mixing.

  12. Numerical calculation on temperature field of FGH95 alloy droplet during rapid solidification

    Institute of Scientific and Technical Information of China (English)

    Huanming Chen; Benfu Hu

    2003-01-01

    The temperature field of FGH95 alloy droplet atomized by plasma rotating electrode processing (PREP) during solidifica-tion has been calculated through numerical analysis based on equivalent sensible heat capacity method. And thus the relational cul-ves among temperature gradient of solid-liquid interface, moving velocity of solid-liquid interface and solid fraction during solidifi-cation have been presented. The results indicate that the relation between average temperature gradient of solid-liquid interface anddroplet size, and the relation between average moving velocity of solid-liquid interface and droplet size can be expressed during solidification.

  13. Elimination of Hot Tears in Steel Castings by Means of Solidification Pattern Optimization

    DEFF Research Database (Denmark)

    Kotas, Petr; Tutum, Cem Celal; Thorborg, Jesper

    2012-01-01

    the solidification pattern, i.e., establishing directional and progressive solidification with the help of the Niyama criterion, macrosegregation and hot tearing issues can be both minimized or eliminated entirely. An original casting layout was simulated using a transient three-dimensional (3-D) thermal fluid model...... incorporated in a commercial simulation software package to determine potential flaws and inadequacies. Based on the initial casting process assessment, multiobjective optimization of the solidification pattern of the considered steel part followed. That is, the multiobjective optimization problem of choosing...

  14. Investigation of the physical properties of iron nanoparticles in the course of the melting and solidification

    Science.gov (United States)

    Fedorov, A. V.; Shul'gin, A. V.; Lavruk, S. A.

    2017-06-01

    The processes of iron-nanoparticles melting and iron-nanodroes solidification have been studied under different thermal actions. The determined values of the phase-transition temperatures for particles with radii of 1.5-4 nm agree with the data calculated by other authors. In the course of calculating the solidification of iron nanoparticles, the dependence of the solidification temperature on the rate of heat removal has been found and the hysteresis of the phase transition has been demonstrated. Based on the determined caloric curves, the heat capacity of the particles has been found and their approximation in the form of dependences on temperature and particle size has been suggested.

  15. Solidification in a Supercomputer: From Crystal Nuclei to Dendrite Assemblages

    Science.gov (United States)

    Shibuta, Yasushi; Ohno, Munekazu; Takaki, Tomohiro

    2015-08-01

    Thanks to the recent progress in high-performance computational environments, the range of applications of computational metallurgy is expanding rapidly. In this paper, cutting-edge simulations of solidification from atomic to microstructural levels performed on a graphics processing unit (GPU) architecture are introduced with a brief introduction to advances in computational studies on solidification. In particular, million-atom molecular dynamics simulations captured the spontaneous evolution of anisotropy in a solid nucleus in an undercooled melt and homogeneous nucleation without any inducing factor, which is followed by grain growth. At the microstructural level, the quantitative phase-field model has been gaining importance as a powerful tool for predicting solidification microstructures. In this paper, the convergence behavior of simulation results obtained with this model is discussed, in detail. Such convergence ensures the reliability of results of phase-field simulations. Using the quantitative phase-field model, the competitive growth of dendrite assemblages during the directional solidification of a binary alloy bicrystal at the millimeter scale is examined by performing two- and three-dimensional large-scale simulations by multi-GPU computation on the supercomputer, TSUBAME2.5. This cutting-edge approach using a GPU supercomputer is opening a new phase in computational metallurgy.

  16. Sandia`s network for Supercomputing `94: Linking the Los Alamos, Lawrence Livermore, and Sandia National Laboratories using switched multimegabit data service

    Energy Technology Data Exchange (ETDEWEB)

    Vahle, M.O.; Gossage, S.A.; Brenkosh, J.P. [Sandia National Labs., Albuquerque, NM (United States). Advanced Networking Integration Dept.

    1995-01-01

    Supercomputing `94, a high-performance computing and communications conference, was held November 14th through 18th, 1994 in Washington DC. For the past four years, Sandia National Laboratories has used this conference to showcase and focus its communications and networking endeavors. At the 1994 conference, Sandia built a Switched Multimegabit Data Service (SMDS) network running at 44.736 megabits per second linking its private SMDS network between its facilities in Albuquerque, New Mexico and Livermore, California to the convention center in Washington, D.C. For the show, the network was also extended from Sandia, New Mexico to Los Alamos National Laboratory and from Sandia, California to Lawrence Livermore National Laboratory. This paper documents and describes this network and how it was used at the conference.

  17. Tonopah test range - outpost of Sandia National Laboratories

    Energy Technology Data Exchange (ETDEWEB)

    Johnson, L.

    1996-03-01

    Tonopah Test Range is a unique historic site. Established in 1957 by Sandia Corporation, Tonopah Test Range in Nevada provided an isolated place for the Atomic Energy Commission to test ballistics and non-nuclear features of atomic weapons. It served this and allied purposes well for nearly forty years, contributing immeasurably to a peaceful conclusion to the long arms race remembered as the Cold War. This report is a brief review of historical highlights at Tonopah Test Range. Sandia`s Los Lunas, Salton Sea, Kauai, and Edgewood testing ranges also receive abridged mention. Although Sandia`s test ranges are the subject, the central focus is on the people who managed and operated the range. Comments from historical figures are interspersed through the narrative to establish this perspective, and at the end a few observations concerning the range`s future are provided.

  18. Energy technologies at Sandia National Laboratories: Past, Present, Future

    Energy Technology Data Exchange (ETDEWEB)

    1989-08-01

    We at Sandia first became involved with developing energy technology when the nation initiated its push toward energy independence in the early 1970s. That involvement continues to be strong. In shaping Sandia's energy programs for the 1990s, we will build on our track record from the 70s and 80s, a record outlined in this publication. It contains reprints of three issues of Sandia's Lab News that were devoted to our non-nuclear energy programs. Together, they summarize the history, current activities, and future of Sandia's diverse energy concerns; hence my desire to see them in one volume. Written in the fall of 1988, the articles cover Sandia's extremely broad range of energy technologies -- coal, oil and gas, geothermal, solar thermal, photovoltaics, wind, rechargeable batteries, and combustion.

  19. Massively Parallel Computing: A Sandia Perspective

    Energy Technology Data Exchange (ETDEWEB)

    Dosanjh, Sudip S.; Greenberg, David S.; Hendrickson, Bruce; Heroux, Michael A.; Plimpton, Steve J.; Tomkins, James L.; Womble, David E.

    1999-05-06

    The computing power available to scientists and engineers has increased dramatically in the past decade, due in part to progress in making massively parallel computing practical and available. The expectation for these machines has been great. The reality is that progress has been slower than expected. Nevertheless, massively parallel computing is beginning to realize its potential for enabling significant break-throughs in science and engineering. This paper provides a perspective on the state of the field, colored by the authors' experiences using large scale parallel machines at Sandia National Laboratories. We address trends in hardware, system software and algorithms, and we also offer our view of the forces shaping the parallel computing industry.

  20. Sandia Data Archive (SDA) file specifications

    Energy Technology Data Exchange (ETDEWEB)

    Dolan, Daniel H. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Ao, Tommy [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

    2015-02-01

    The Sandia Data Archive (SDA) format is a specific implementation of the HDF5 (Hierarchal Data Format version 5) standard. The format was developed for storing data in a universally accessible manner. SDA files may contain one or more data records, each associated with a distinct text label. Primitive records provide basic data storage, while compound records support more elaborate grouping. External records allow text/binary files to be carried inside an archive and later recovered. This report documents version 1.0 of the SDA standard. The information provided here is sufficient for reading from and writing to an archive. Although the format was original designed for use in MATLAB, broader use is encouraged.

  1. Space robotics programs at Sandia National Laboratories

    Energy Technology Data Exchange (ETDEWEB)

    Klarer, P.

    1993-01-01

    Existing robotic rover and space satellite technologies at Sandia National Laboratories (SNL), coupled with existing launch vehicles and converted military Multiple Independent Reentry Vehicle (MIRV) technologies, can be applied towards the realization of a robotic lunar rover mission in the near term. SNL`s Advanced Vehicle Development Department has been designing, producing, and operating prototype rover systems at the Robotic Vehicle Range facility since 1984, and has extensive experience with teleoperated and semiautonomous mobile robotic systems. SNL`s Space Systems Directorate has been designing, producing, and operating satellite systems and subsystems in earth orbit for national security missions since the early 1960`s. The facilities and robotic vehicle fleet at SNL`s Robotic Vehicle Range (SNL-RVR) have been used to support technology base development in applications ranging from DoD battlefield and security missions, to multi-agency nuclear emergency response team exercises and the development of a prototype robotic rover for planetary exploration. Recent activities at the SNL-RVR include the Robotic All Terrain Lunar Exploration Rover (RATLER) prototype development program, exploratory studies on a Near Term Lunar Return Mission scenario for small robotic rovers based on existing space hardware technology, and demonstrations of the utility of existing rover technologies for performing remote field geology tasks similar to those envisioned on a robotic lunar rover mission. Specific technologies demonstrated include low data rate teleoperation, multi-vehicle control, remote site and sample inspection, and standard bandwidth stereo vision. The paper describes Sandia National Laboratories` activities in the Space Robotics area, and highlights the laboratory`s supporting technical capabilities.

  2. Micromachined sensor and actuator research at Sandia`s Microelectronics Development Laboratory

    Energy Technology Data Exchange (ETDEWEB)

    Smith, J.H.

    1996-11-01

    An overview of the surface micromachining program at the Microelectronics Development Laboratory of Sandia National Laboratories is presented. Development efforts are underway for a variety of surface micromachined sensors and actuators for both defense and commercial applications. A technology that embeds micromechanical devices below the surface of the wafer prior to microelectronics fabrication has been developed for integrating microelectronics with surface-micromachined micromechanical devices. The application of chemical-mechanical polishing to increase the manufacturability of micromechanical devices is also presented.

  3. ByLaws for the Governance of the Sandia National Laboratories Sandia Postdoctoral Development (SPD) Association.

    Energy Technology Data Exchange (ETDEWEB)

    McBride, Amber Alane Fisher; McBride, Amber Alane Fisher; Rodgers, Theron; Dong, Wen; Juan, Pierre-Alexandre; Barkholtz, Heather; Alley, William Morgan; Wolk, Benjamin Matthew; Vane, Zachary Phillips; Priye, Aashish; Ball, Cameron Scott

    2017-03-01

    The purpose of this document is to define the rules of governance for the Sandia Postdoctoral Development (SPD) Association. This includes election procedures for filling vacancies on the SPD board, an all-purpose voting procedure, and definitions for the roles and responsibilities of each SPD board member. The voting procedures can also be used to amend the by-laws, as well as to create, dissolve, or consolidate vacant SPD board positions.

  4. Structures Self-Assembled Through Directional Solidification

    Science.gov (United States)

    Dynys, Frederick W.; Sayir, Ali

    2005-01-01

    Nanotechnology has created a demand for new fabrication methods with an emphasis on simple, low-cost techniques. Directional solidification of eutectics (DSE) is an unconventional approach in comparison to low-temperature biomimetic approaches. A technical challenge for DSE is producing microstructural architectures on the nanometer scale. In both processes, the driving force is the minimization of Gibb's free energy. Selfassembly by biomimetic approaches depends on weak interaction forces between organic molecules to define the architectural structure. The architectural structure for solidification depends on strong chemical bonding between atoms. Constituents partition into atomic-level arrangements at the liquid-solid interface to form polyphase structures, and this atomic-level arrangement at the liquid-solid interface is controlled by atomic diffusion and total undercooling due to composition (diffusion), kinetics, and curvature of the boundary phases. Judicious selection of the materials system and control of the total undercooling are the keys to producing structures on the nanometer scale. The silicon-titanium silicide (Si-TiSi2) eutectic forms a rod structure under isothermal cooling conditions. At the NASA Glenn Research Center, directional solidification was employed along with a thermal gradient to promote uniform rods oriented with the thermal gradient. The preceding photomicrograph shows the typical transverse microstructure of a solidified Si-TiSi2 eutectic composition. The dark and light gray regions are Si and TiSi2, respectively. Preferred rod orientation along the thermal gradient was poor. The ordered TiSi2 rods have a narrow distribution in diameter of 2 to 3 m, as shown. The rod diameter showed a weak dependence on process conditions. Anisotropic etch behavior between different phases provides the opportunity to fabricate structures with high aspect ratios. The photomicrographs show the resulting microstructure after a wet chemical etch and a

  5. Development of explosive event scale model testing capability at Sandia`s large scale centrifuge facility

    Energy Technology Data Exchange (ETDEWEB)

    Blanchat, T.K.; Davie, N.T.; Calderone, J.J. [and others

    1998-02-01

    Geotechnical structures such as underground bunkers, tunnels, and building foundations are subjected to stress fields produced by the gravity load on the structure and/or any overlying strata. These stress fields may be reproduced on a scaled model of the structure by proportionally increasing the gravity field through the use of a centrifuge. This technology can then be used to assess the vulnerability of various geotechnical structures to explosive loading. Applications of this technology include assessing the effectiveness of earth penetrating weapons, evaluating the vulnerability of various structures, counter-terrorism, and model validation. This document describes the development of expertise in scale model explosive testing on geotechnical structures using Sandia`s large scale centrifuge facility. This study focused on buried structures such as hardened storage bunkers or tunnels. Data from this study was used to evaluate the predictive capabilities of existing hydrocodes and structural dynamics codes developed at Sandia National Laboratories (such as Pronto/SPH, Pronto/CTH, and ALEGRA). 7 refs., 50 figs., 8 tabs.

  6. Modeling fluid interactions with the rigid mush in alloy solidification

    Science.gov (United States)

    Plotkowski, Alexander J.

    Macrosegregation is a casting defect characterized by long range composition differences on the length scale of the ingot. These variations in local composition can lead to the development of unwanted phases that are detrimental to mechanical properties. Unlike microsegregation, in which compositions vary over the length scale of the dendrite arms, macrosegregation cannot be removed by subsequent heat treatment, and so it is critical to understand its development during solidification processing. Due to the complex nature of the governing physical phenomena, many researchers have turned to numerical simulations for these predictions, but properly modeling alloy solidification presents a variety of challenges. Among these is the appropriate treatment of the interface between the bulk fluid and the rigid mushy zone. In this region, the non-linear and coupled behavior of heat transfer, fluid mechanics, solute transport, and alloy thermodynamics has a dramatic effect on macrosegregation predictions. This work investigates the impact of numerical approximations at this interface in the context of a mixture model for alloy solidification. First, the numerical prediction of freckles in columnar solidification is investigated, and the predictive ability of the model is evaluated. The model is then extended to equiaxed solidification, in which the analogous interface is the transition of free-floating solid particles to a rigid dendritic network. Various models for grain attachment are investigated, and found to produce significant artifacts caused by the discrete nature of their implementation on the numerical grid. To reduce the impact of these artifacts, a new continuum grain attachment model is proposed and evaluated. The differences between these models are compared using uncertainty quantification, and recommendations for future research are presented.

  7. Morphology of solidification front in eutectic

    Directory of Open Access Journals (Sweden)

    M. Trepczyńska - Łent

    2009-07-01

    Full Text Available In this paper the analysis of morphology of solidification front in eutectic made. It was present influence of composition, solidification velocity, concentration micro-field and capillarity effects on the morphology of the solid/liquid interface. It was introduced phase-field model.

  8. Inverse problem for porosity estimation during solidification of TNT

    Directory of Open Access Journals (Sweden)

    Aldélio Bueno Caldeira

    2016-08-01

    Full Text Available In the present study, the porosity formed during the solidification process is estimated by an inverse problem technique based on particle swarm optimization. The effective heat capacity method is adopted to model the heat transfer problem. The transient-diffusive heat transfer equation is solved numerically by the finite volume method with an explicit scheme, employing the central difference interpolation function. The solution of the direct problem is compared to reference solutions. The model is applied to trinitrotoluene (TNT solidification process. The results show that the proposed procedure was able to estimate the porosity for different Stefan numbers. The analysis of the heat flux in the mold is indicated to predict the porosity formation during the casting process.

  9. Directional Solidification of Eutectic Ceramics

    Science.gov (United States)

    Sayir, Ali

    2001-01-01

    Two major problems associated with structural ceramics are lack of damage tolerance and insufficient strength and creep resistance at very high temperatures of interest for aerospace application. This work demonstrated that the directionally solidified eutectics can have unique poly-phase microstructures and mechanical properties superior to either constituent alone. The constraining effect of unique eutectic microstructures result in higher resistance to slow crack growth and creep. Prospect of achieving superior properties through controlled solidification are presented and this technology can also be beneficial to produce new class of materials.

  10. 离心铸造凝固过程的流场和温度场数值模拟%Numerical Simulation on Flow and Temperature Filed in Centrifugal Casting Solidification Process

    Institute of Scientific and Technical Information of China (English)

    徐耀增; 杜振拴; 宋绪丁

    2012-01-01

    In a centrifugal casting process, the fluid flow and temperature filed eventually determine the quality and characteristics of final high speed steel composite roll. A three dimensional solidification model coupling of heat transfer and flow of molten metal in horizontal centrifugal casting on high speed steel composite roll was established, it can calculate the distribution of temperature filed and flow filed under gravity and centrifugal force by using CFD software FLUENT. The reason for free surface which is eccentrically distributed is also discussed. The analysis results can contribute to the understanding of flow filed in centrifugal casting process and centrifugal casting technology in optimized design.%离心铸造高速钢轧辊的质量和性能取决于离心铸造过程金属液流的流动和温度变化规律.本文建立了高速钢复合轧辊卧式离心铸造在凝固过程中金属液传热和流动的三维耦合模型,采用大型CFD软件FLUENT求解得到重力和离心力作用下的温度场、流场分布,并讨论了金属液自由液面呈偏心分布的原因.分析结果对离心铸造过程中流场的认识和工艺优化设计具有参考意义.

  11. Market Assessment and Commercialization Strategy for the Radial Sandia Cooler

    Energy Technology Data Exchange (ETDEWEB)

    Goetzler, William [Navigant Consulting, Inc., Burlington, MA (United States); Shandross, Richard [Navigant Consulting, Inc., Burlington, MA (United States); Weintraub, Daniel [Navigant Consulting, Inc., Burlington, MA (United States); Young, Jim [Navigant Consulting, Inc., Burlington, MA (United States)

    2014-02-01

    This market assessment and commercialization report characterizes and assesses the market potential of the rotating heat exchanger technology developed at Sandia National Laboratories (SNL), known as the Radial Sandia Cooler. The RSC is a novel, motor-driven, rotating, finned heat exchanger technology. The RSC was evaluated for the residential, commercial, industrial, and transportation markets. Recommendations for commercialization were made based on assessments of the prototype RSC and the Sandia Cooler technology in general, as well as an in-depth analysis of the six most promising products for initial RSC commercialization.

  12. Site Environmental Report for 2012 Sandia National Laboratories California

    Energy Technology Data Exchange (ETDEWEB)

    Larsen, Barbara L. [Sandia National Lab. (SNL-CA), Livermore, CA (United States)

    2013-05-01

    Sandia National Laboratories, California (SNL/CA) is a government-owned/contractor-operated laboratory. Sandia Corporation, a wholly owned subsidiary of Lockheed Martin Corporation, manages and operates the laboratory for the Department of Energy’s National Nuclear Security Administration (NNSA). The NNSA Sandia Field Office administers the contract and oversees contractor operations at the site. This Site Environmental Report for 2012 was prepared in accordance with DOE Order 231.1B, Environment, Safety and Health Reporting (DOE 2011d). The report provides a summary of environmental monitoring information and compliance activities that occurred at SNL/CA during calendar year 2012. General site and environmental program information is also included.

  13. Site environmental report for 2011. Sandia National Laboratories, California

    Energy Technology Data Exchange (ETDEWEB)

    Larsen, Barbara L. [Sandia National Lab. (SNL-CA), Livermore, CA (United States)

    2012-05-01

    Sandia National Laboratories, California (SNL/CA) is a government-owned/contractoroperated laboratory. Sandia Corporation, a wholly-owned subsidiary of Lockheed Martin Corporation, manages and operates the laboratory for the Department of Energy’s National Nuclear Security Administration (NNSA). The NNSA Sandia Site Office administers the contract and oversees contractor operations at the site. This Site Environmental Report for 2011 was prepared in accordance with DOE Order 231.1B, Environment, Safety and Health Reporting (DOE 2011d). The report provides a summary of environmental monitoring information and compliance activities that occurred at SNL/CA during calendar year 2011. General site and environmental program information is also included.

  14. Density and Mechanical Properties of Aluminum Lost Foam Casting by Pressurization during Solidification

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    Porosity is thought to be severe in aluminum alloy castings produced by lost foam process due to the pyrolysis of the polystyrene foam pattern during pouring, which results in detrimental effect in mechanical property.The slow solidification rate promotes the formation of gassing pin holes, and relative weakness of the thermal gradients can cause micro-shrinkage if the outline of the part complicates feeding in the lost foam casting. One of the methods to eliminate the porosity is to apply high pressure to the molten metal like an isostatic forging during solidification. Fundamental experiments were carried out to evaluate the effect of the external pressure on the porosity and mechanical properties of A356.2 alloy bar in the lost foam casting. Solidification time and porosity decreased with increasing the applied pressure during solidification. Applying external pressure was effective in decreasing the porosity and increasing the elongation of the lost foam casting.

  15. Dynamics of liquid solidification thermal resistance of contact layer

    CERN Document Server

    Lipnicki, Zygmunt

    2017-01-01

    This monograph comprehensively describes phenomena of heat flow during phase change as well as the dynamics of liquid solidification, i.e. the development of a solidified layer. The book provides the reader with basic knowledge for practical designs, as well as with equations which describe processes of energy transformation. The target audience primarily comprises researchers and experts in the field of heat flow, but the book may also be beneficial for both practicing engineers and graduate students.

  16. Fluid mechanics and solidification investigations in low-gravity environments

    Science.gov (United States)

    Fichtl, G. H.; Lundquist, C. A.; Naumann, R. J.

    1980-01-01

    Fluid mechanics of gases and liquids and solidification processes were investigated under microgravity conditions during Skylab and Apollo-Soyuz missions. Electromagnetic, acoustic, and aerodynamic levitation devices, drop tubes, aircraft parabolic flight trajectories, and vertical sounding rockets were developed for low-g simulation. The Spacelab 3 mission will be carried out in a gravity gradient flight attitude; analyses of sources of vehicle dynamic accelerations with associated g-levels and angular rates will produce results for future specific experiments.

  17. Utilization of coal fly ash in solidification of liquid radioactive waste from research reactor.

    Science.gov (United States)

    Osmanlioglu, Ahmet Erdal

    2014-05-01

    In this study, the potential utilization of fly ash was investigated as an additive in solidification process of radioactive waste sludge from research reactor. Coal formations include various percentages of natural radioactive elements; therefore, coal fly ash includes various levels of radioactivity. For this reason, fly ashes have to be evaluated for potential environmental implications in case of further usage in any construction material. But for use in solidification of radioactive sludge, the radiological effects of fly ash are in the range of radioactive waste management limits. The results show that fly ash has a strong fixing capacity for radioactive isotopes. Specimens with addition of 5-15% fly ash to concrete was observed to be sufficient to achieve the target compressive strength of 20 MPa required for near-surface disposal. An optimum mixture comprising 15% fly ash, 35% cement, and 50% radioactive waste sludge could provide the solidification required for long-term storage and disposal. The codisposal of radioactive fly ash with radioactive sludge by solidification decreases the usage of cement in solidification process. By this method, radioactive fly ash can become a valuable additive instead of industrial waste. This study supports the utilization of fly ash in industry and the solidification of radioactive waste in the nuclear industry.

  18. Nanoparticle Capture During Directional Solidification of Nano-Sized SiC Particle-Reinforced AZ91D Composites.

    Science.gov (United States)

    Zhu, Qiaobo; Liu, Hongchang; Li, Wenzhen; Gao, Weiming; Li, Qiushu

    2015-05-01

    The capture/push behavior of a particle in front of a solidification interface was analyzed theoretically and experimentally in this work. Van der Waals force, viscous force, and force due to interfacial energy played important roles in the particle capture/push process. Directional solidification experiments were conducted with nano-sized SiC particle-reinforced AZ91D composites to observe the distribution of nanoparticles in different solidification morphologies under varied cooling rates. When the composite solidified with plane manner, the nanoparticles could be captured by the solidification front and distributed uniformly in the matrix. When solidified with columnar or equiaxial manners, the nanoparticles could be captured by the solidification front but distributed uniformly only in the grain boundary as a result of the difference in interfacial energy and wettability between SiC/α-Mg and SiC/eutectic phase. Theoretical prediction of particle capture was in agreement with the experiment results.

  19. Radiation Testing at Sandia National Laboratories: Sandia – JPL Collaboration for Europa Lander

    Energy Technology Data Exchange (ETDEWEB)

    Hattar, Khalid Mikhiel [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States). Ion Beam Lab.; Olszewska-Wasiolek, Maryla Aleksandra [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States). Gamma Irradiation Facility

    2017-01-01

    Sandia National Laboratories (SNL) is assisting Jet Propulsion Laboratory in undertaking feasibility studies and performance assessments for the Planetary Protection aspect of the Europa Lander mission. The specific areas of interest for this project are described by task number. This white paper presents the evaluation results for Task 2, Radiation Testing, which was stated as follows: Survey SNL facilities and capabilities for simulating the Europan radiation environment and assess suitability for: A. Testing batteries, electronics, and other component and subsystems B. Exposing biological organisms to assess their survivability metrics.

  20. Sandia Laboratories technical capabilities: design, definition, and fabrication

    Energy Technology Data Exchange (ETDEWEB)

    1976-12-01

    This report characterizes the design definition and fabrication capabilities at Sandia Laboratories. Selected applications of these capabilities are presented to illustrate the extent to which they can be applied in research and development programs. 13 figures.

  1. Sandia National Laboratories corporate mentor program : program review, May 2004.

    Energy Technology Data Exchange (ETDEWEB)

    Tibbetts, Tiffany; Tarro, Talitha; Dudeck, William; Bristol, Colette; Stephens, Jim

    2005-01-01

    The Sandia National Laboratories Corporate Mentor Program provides a mechanism for the development and retention of Sandia's people and knowledge. The relationships formed among staff members at different stages in their careers offer benefits to all. These relationships can provide experienced employees with new ideas and insight and give less experienced employees knowledge of Sandia's culture, strategies, and programmatic direction. The program volunteer coordinators are dedicated to the satisfaction of the participants, who come from every area of Sandia. Since its inception in 1995, the program has sustained steady growth and excellent customer satisfaction. This report summarizes the accomplishments, activities, enhancements, and evaluation data for the Corporate Mentor Program for the 2003/2004 program year ending May 1, 2004.

  2. Site Environmental Report for 2016 Sandia National Laboratories California.

    Energy Technology Data Exchange (ETDEWEB)

    Larsen, Barbara L. [Sandia National Lab. (SNL-CA), Livermore, CA (United States)

    2017-06-01

    Sandia National Laboratories, California (SNL/CA) is a Department of Energy (DOE) facility. The management and operations of the facility are under a contract with the DOE’s National Nuclear Security Administration (NNSA). On May 1, 2017, the name of the management and operating contractor changed from Sandia Corporation to National Technology and Engineering Solutions of Sandia, LLC (NTESS). The DOE, NNSA, Sandia Field Office administers the contract and oversees contractor operations at the site. This Site Environmental Report for 2016 was prepared in accordance with DOE Order 231.1B, Environment, Safety and Health Reporting (DOE 2012). The report provides a summary of environmental monitoring information and compliance activities that occurred at SNL/CA during calendar year 2016, unless noted otherwise. General site and environmental program information is also included.

  3. Solidification phenomena in metal matrix nanocomposites

    Science.gov (United States)

    de Cicco, Michael Peter

    2009-12-01

    Nanoparticles in metal matrix nanocomposites (MMNCs) were shown to act as catalysts for nucleation of solidification of the matrix alloy, as well as to alter the intermetallic phase formation. These phenomena were studied in zinc, aluminum, and magnesium alloys. In all alloys studied, a refinement of the microstructure was seen with the addition of the nanoparticles. Various types of nanoparticles were used and had varying degrees of refinement. In a zinc alloy, AC43A, SiC, TiC, and Al2O3 gamma nanoparticles were all found to refine the alloy. Thermal analysis of bulk samples showed the onset of solidification at reduced undercoolings, indicating nucleation catalysis. Nucleation of the primary phase was also observed by employing the droplet emulsion technique (DET). DET results showed that the secondary phase nucleation was also catalyzed by the nanoparticles. Exploiting the nucleation catalysis of the nanoparticles and the associated grain refinement, a semi-solid casting (SSC) process was demonstrated in AC43A + SiC nanocomposites. This novel process successfully incorporated the strength enhancement of MMNCs and the casting quality benefits of SSC. This process required no additional processing steps or material handling typical of existing SSC processes. The nucleation catalysis of the nanoparticles was sufficient to create semi-solid slurries appropriate for SSC. Nanoparticle induced nucleation catalysis was also examined in a common aluminum alloy, A356, using the DET. All nanoparticles catalyzed nucleation of the primary Al phase. However, undercoolings varied depending on the nanoparticle identity and average diameter. The variation in undercoolings generally agreed with a modified lattice disregistry theory and the free growth theory. For nanoparticles with a small lattice spacing mismatch with the Al phase, undercoolings approached the size dependent free growth limit. Binary alloys of magnesium and zinc showed significant strength and ductility

  4. Microstructural development of rapid solidification in Al-Si powder

    Energy Technology Data Exchange (ETDEWEB)

    Jin, Feng [Iowa State Univ., Ames, IA (United States)

    1995-09-26

    The microstructure and the gradient of microstructure that forms in rapidly solidificated powder were investigated for different sized particles. High pressure gas atomization solidification process has been used to produce a series of Al-Si alloys powders between 0.2 μm to 150 μm diameter at the eutectic composition (12.6 wt pct Si). This processing technique provides powders of different sizes which solidify under different conditions (i.e. interface velocity and interface undercooling), and thus give different microstructures inside the powders. The large size powder shows dendritic and eutectic microstructures. As the powder size becomes smaller, the predominant morphology changes from eutectic to dendritic to cellular. Microstructures were quantitatively characterized by using optical microscope and SEM techniques. The variation in eutectic spacing within the powders were measured and compared with the theoretical model to obtain interface undercooling, and growth rate during the solidification of a given droplet. Also, nucleation temperature, which controls microstructures in rapidly solidified fine powders, was estimated. A microstructural map which correlates the microstructure with particle size and processing parameters is developed.

  5. Non-Equilibrium Solidification of Undercooled Metallic Melts

    Directory of Open Access Journals (Sweden)

    Dieter M. Herlach

    2014-06-01

    Full Text Available If a liquid is undercooled below its equilibrium melting temperature an excess Gibbs free energy is created. This gives access to solidification of metastable solids under non-equilibrium conditions. In the present work, techniques of containerless processing are applied. Electromagnetic and electrostatic levitation enable to freely suspend a liquid drop of a few millimeters in diameter. Heterogeneous nucleation on container walls is completely avoided leading to large undercoolings. The freely suspended drop is accessible for direct observation of rapid solidification under conditions far away from equilibrium by applying proper diagnostic means. Nucleation of metastable crystalline phases is monitored by X-ray diffraction using synchrotron radiation during non-equilibrium solidification. While nucleation preselects the crystallographic phase, subsequent crystal growth controls the microstructure evolution. Metastable microstructures are obtained from deeply undercooled melts as supersaturated solid solutions, disordered superlattice structures of intermetallics. Nucleation and crystal growth take place by heat and mass transport. Comparative experiments in reduced gravity allow for investigations on how forced convection can be used to alter the transport processes and design materials by using undercooling and convection as process parameters.

  6. Solidification of gold nanoparticles in carbon nanotubes.

    Science.gov (United States)

    Arcidiacono, S; Walther, J H; Poulikakos, D; Passerone, D; Koumoutsakos, P

    2005-03-18

    The structure and the solidification of gold nanoparticles in a carbon nanotube are investigated using molecular dynamics simulations. The simulations indicate that the predicted solidification temperature of the enclosed particle is lower than its bulk counterpart, but higher than that observed for clusters placed in vacuum. A comparison with a phenomenological model indicates that, in the considered range of tube radii (R(CNT)) of 0.5 < R(CNT) < 1.6 nm, the solidification temperature depends mainly on the length of the particle with a minor dependence on R(CNT).

  7. Effect of alumina short fiber and air-cooling processing on solidification microstructure and tensile properties of Al2O3/Al-15Si composites

    Institute of Scientific and Technical Information of China (English)

    张学习; 王德尊; 姚忠凯

    2002-01-01

    The effect of microstructure variation by addition of alumina short fiber and optimization of tensile properties by air-cooling processing in Al2O3/Al-15Si composites were studied. The results show that in Al-15Si alloy matrix composites with 14% and 30%(volume fraction) fiber, the primary silicon is hardly refined, but the eutectic silicon is effectively refined and granulated. Granulation of some eutectic silicon mainly happens in fiber segregation areas. Refining and granulation of the eutectic silicon are related to the physical constraint arising from the fiber. After the 30%Al2O3/Al-15Si composite was remelted and air-cooled, the number of the eutectic silicon on the surface of the fiber increases, which results in the improvement of fiber/matrix interface and tensile properties for the as-cast composite. Air-cooling processing may be reliable for the optimization of the microstructure and properties of fiber reinforced hypereutectic Al-15Si alloy composites.

  8. Sandia National Laboratories Institutional Plan: FY 1999-2004

    Energy Technology Data Exchange (ETDEWEB)

    Garber, D.P.

    1999-01-06

    This Institutional Plan is the most comprehensive yearly "snapshot" available of Sandia National Laboratories' major programs, facilities, human resources, and budget. The document also includes overviews of our missions, organization, capabilities, planning functions, milestones, and accomplishments. The document's purpose is to provide the above information to the US Department of Energy, key congressional committees, Sandia management, and other present and potential customers. Chapter 2 presents information about Sandia's mission and summarizes our recent revision of Sandia's Strategic Plan. Chapter 3 presents an overview of Sandia's strategic objectives, chapter 4 lists laboratory goals and milestones for FY 1999, and chapter 5 presents our accomplishments during FY 1998. Chapters 3 through 5 are organized around our eight strategic objectives. The four primary objectives cover nuclear weapons responsibilities, nonproliferation and materials control, energy and critical infrastructures, and emerging national security threats. The major programmatic initiatives are presented in chapter 7. However, the programmatic descriptions in chapter 6 and the Associated funding tables in chapter 9 continue to be presented by DOE Budget and Reporting Code, as in previous Sandia institutional plans. As an aid to the reader, the four primary strategic objectives in chapter 3 are cross-referenced to the program information in chapter 6.

  9. Partnering with Sandia National Laboratories through alliances or consortia

    Energy Technology Data Exchange (ETDEWEB)

    Winchell, B.M.

    1994-12-01

    To better facilitate working with industry, groups of industrial participants, and partners in alliances or consortia, Sandia National Laboratories presents information helpful to those outside groups as to the forms of arrangements that may be used to better facilitate partnering relationships between Sandia National Laboratories and consortia or alliances of outside parties. It is expected that these alliances and consortia will include both large and small for-profit industrial concerns, as well as not-for-profit entities such as universities, institutes, other research facilities, and other nonprofit institutions or consortia containing institutions. The intent of this report is to provide such outside groups with information that will facilitate rapid interactions with Sandia National Laboratories through some of these forms of business which will be discussed in this report. These are not the only approaches to facilitating business interactions with Sandia National Laboratories and it is not intended that this report be legal advice or required approaches to doing business with Sandia National Laboratories. The intent of this report is merely to suggest ways in which Sandia National Laboratories can work with outside parties in the most expeditious manner.

  10. Partnering with Sandia National Laboratories through alliances or consortia

    Energy Technology Data Exchange (ETDEWEB)

    Winchell, B.M.

    1994-04-01

    To better facilitate working with industry, groups of industrial participants, and partners in alliances or consortia, Sandia National laboratories presents information helpful to those outside groups as to the forms of arrangements that may be used to better facilitate partnering relationships between Sandia National Laboratories and consortia or alliances of outside parties. It is expected that these alliances and consortia will include both large and small for-profit industrial concerns, as well as not-for-profit entities such as universities, institutes, other research facilities, and other nonprofit institutions or consortia containing institutions. The intent of this report is to provide such outside groups with information that will facilitate rapid interactions with Sandia National Laboratories through some of these forms of business which will be discussed in this report. These are not the only approaches to facilitating business interactions with Sandia National Laboratories and it is not intended that this report be legal advice or required approaches to doing business with Sandia National Laboratories. The intent of this report is merely to suggest ways in which Sandia National Laboratories can work with outside parties in the most expeditious manner.

  11. TNT 、DNAN 和 DNTF 单质凝固过程中温度和缩松的数值模拟及实验研究%Experimental Study and Numerical Simulation on Temperature and Shrinkage Porosity of TNT,DNAN and DNTF during Solidification Process

    Institute of Scientific and Technical Information of China (English)

    刘瑞鹏; 罗一鸣; 王红星; 高杰; 蒋秋黎; 杨斐

    2016-01-01

    In order to understand the temperature and shrinkage porosity regulations of cast carrier explosives during the solidification process ,three kinds of single explosives TNT ,DNAN and DNTF were selected as research object , and the simulated calculation of temperature change at different axis positions and whole shrinkage porosity situations of three kinds of carriers in the copper mold during the natural solidification were carried out by the casting software Pro ‐CAST .Aimed at the simulated technical situations ,some verification experiments were conducted .The temperature curves were measured and recorded by thermocouple temperature sensor .The solidified grain was mechanically cut off to observe the actual shrinkage porosity situations during freezing process .The results show that the solidifying points of TNT ,DNAN and DNTF are 81 ,90 and 109℃ ,respectively .The solidification of TNT and DNAN is biassed to‐wards solidification by layer ,whereas the solidification of DNTF is close to the solidification by volume .The simulated results of temperature during the solidification process of three kinds of single explosives are accurate and the average error are all less than 10% .The predicted results of the shrinkage porosity are consistent with the experimental ones . The accuracy of simulated results can meet the requirement of technical practice .%为了解熔铸载体炸药凝固过程中温度及缩松规律,以TNT、DNAN和DNTF 3种单质炸药为研究对象,使用铸造软件ProCAST 对3种载体在铜模具中自然凝固时轴向不同位置处温度变化及总体缩松情况进行了模拟计算,并针对模拟工况进行了试验验证;通过热电偶温度传感器测量并记录温度曲线;对凝固后的药柱进行机械剖分并观察缩松情况。结果表明,TNT、DNAN和DNTF的凝固点分别为81、90和109℃;TNT及DNAN凝固偏向于逐层凝固,而DNTF凝固则接近于体积凝固;3种单质炸药凝固过程

  12. Kinetic model of ductile iron solidification with experimental verification

    Directory of Open Access Journals (Sweden)

    W. Kapturkiewicz

    2009-10-01

    Full Text Available A solidification model for ductile iron, including Weibull formula for nodule count has been presented. From this model, the following can be determined: cooling curves, kinetics of austenite and eutectic nucleation, austenite and eutectic growth velocity, volume fraction, distribution of Si and P both in austenite and eutectic grain with distribution in casting section.In the developed model of nodular graphite iron casting solidification, the correctness of the mathematical model has been experimentally verified in the range of the most significant factors, which include temperature field, the value of maximum undercooling, and the graphite nodule count interrelated with the casting cross-section. Literature offers practically no data on so confronted process model and simulation program.

  13. Solidification and ordering during directional drying of a colloidal dispersion.

    Science.gov (United States)

    Goehring, Lucas; Clegg, William J; Routh, Alexander F

    2010-06-15

    During drying, colloidal dispersions undergo processes such as solidification, cracking, and the draining of interstitial pores. Here we show that the solidification of polystyrene and silica dispersions, during directional drying, occurs in two separate stages. These correspond to the initial ordering and subsequent aggregation of the colloidal particles. Transitions between these stages are observed as changes in transparency and color that propagate as distinct fronts along the drying layer. The dynamics of these fronts are shown to arise from a balance between compressive capillary forces and the electrostatic and van der Waals forces described by DLVO theory. This suggests a simple method by which the maximum interparticle repulsion between particles can be measured through the optical inspection of the dynamics of a drying dispersion, under a microscope.

  14. Investigation of Melting and Solidification of Thin Polycrystalline Silicon Films via Mixed-Phase Solidification

    Science.gov (United States)

    Wang, Ying

    Melting and solidification constitute the fundamental pathways through which a thin-film material is processed in many beam-induced crystallization methods. In this thesis, we investigate and leverage a specific beam-induced, melt-mediated crystallization approach, referred to as Mixed-Phase Solidification (MPS), to examine and scrutinize how a polycrystalline Si film undergoes the process of melting and solidification. On the one hand, we develop a more general understanding as to how such transformations can transpire in polycrystalline films. On the other hand, by investigating how the microstructure evolution is affected by the thermodynamic properties of the system, we experimentally reveal, by examining the solidified microstructure, fundamental information about such properties (i.e., the anisotropy in interfacial free energy). Specifically, the thesis consists of two primary parts: (1) conducting a thorough and extensive investigation of the MPS process itself, which includes a detailed characterization and analysis of the microstructure evolution of the film as it undergoes MPS cycles, along with additional development and refinement of a previously proposed thermodynamic model to describe the MPS melting-and-solidification process; and (2) performing MPS-based experiments that were systematically designed to reveal more information on the anisotropic nature of Si-SiO2 interfacial energy (i.e., sigma Si-SiO2). MPS is a recently developed radiative-beam-based crystallization technique capable of generating Si films with a combination of several sought-after microstructural characteristics. It was conceived, developed, and characterized within our laser crystallization laboratory at Columbia University. A preliminary thermodynamic model was also previously proposed to describe the overall melting and solidification behavior of a polycrystalline Si film during an MPS cycle, wherein the grain-orientation-dependent solid-liquid interface velocity is identified

  15. Rapid solidification of immiscible alloys

    Energy Technology Data Exchange (ETDEWEB)

    Bosco, Enrica; Rizzi, Paola; Baricco, Marcello E-mail: marcello.baricco@unito.it

    2003-05-01

    Immiscible alloys have been rapidly solidified for the preparation of granular materials with giant magnetoresistance properties. Au-based (Au-Co and Au-Fe) and Cu-based (Cu-Co and Cu-Fe) systems have been investigated. Single supersaturated solid solution has been obtained for Au-Fe, whereas three FCC solid solutions with different Co content have been found for Au-Co. For Cu-Co and Cu-Fe a limit of solubility in Cu has been observed. Ni additions to Cu-Fe strongly enhance solid solubility. A thermodynamic analysis has been used to describe the competition between partition-less solidification and phase separation in undercooled liquid.

  16. 2nd Sandia Fracture Challenge Summit: Sandia California's Modeling Approach

    Energy Technology Data Exchange (ETDEWEB)

    Karlson, Kyle N. [Sandia National Lab. (SNL-CA), Livermore, CA (United States); Brown, Arthur [Sandia National Lab. (SNL-CA), Livermore, CA (United States); Foulk, James W. [Sandia National Lab. (SNL-CA), Livermore, CA (United States)

    2015-02-01

    Team Sandia California (Team H) used the Sandia code SIERRA Solid Mechanics: Implicit (SIERRA SM) to model the SFC2 challenge problem. SIERRA SM is a Lagrangian, three-dimensional, implicit code for the analysis of solids and structures. It contains a versatile library of continuum and structural elements, and an extensive library of material models. For all SFC2 related simulations, our team used Q1P0, 8 node hexahedral elements with element side lengths on the order 0.175 mm in failure regions. To model crack initiation and failure, element death removed elements from the simulation according to a continuum damage model. SIERRA SM’s implicit dynamics, implemented with an HHT time integration scheme for numerical damping [1], was used to model the unstable failure modes of the models. We chose SIERRA SM’s isotropic Elasto Viscoplastic material model for our simulations because it contains most of the physics required to accurately model the SFC2 challenge problem such as the flexibility to include temperature and rate dependence for a material.

  17. Inverse Thermal Analysis of Alloy 690 Laser and Hybrid Laser-GMA Welds Using Solidification-Boundary Constraints

    Science.gov (United States)

    Lambrakos, S. G.

    2017-08-01

    An inverse thermal analysis of Alloy 690 laser and hybrid laser-GMA welds is presented that uses numerical-analytical basis functions and boundary constraints based on measured solidification cross sections. In particular, the inverse analysis procedure uses three-dimensional constraint conditions such that two-dimensional projections of calculated solidification boundaries are constrained to map within experimentally measured solidification cross sections. Temperature histories calculated by this analysis are input data for computational procedures that predict solid-state phase transformations and mechanical response. These temperature histories can be used for inverse thermal analysis of welds corresponding to other welding processes whose process conditions are within similar regimes.

  18. Evolution of solidification texture during additive manufacturing

    National Research Council Canada - National Science Library

    Wei, H L; Mazumder, J; DebRoy, T

    2015-01-01

    Striking differences in the solidification textures of a nickel based alloy owing to changes in laser scanning pattern during additive manufacturing are examined based on theory and experimental data...

  19. Alternating grain orientation and weld solidification cracking

    Science.gov (United States)

    Kou, S.; Le, Y.

    1985-10-01

    A new mechanism for reducing weld solidification cracking was proposed, based on the concept of the crack path and resistance to crack propagation, and its effectiveness was verified in magnetically oscillated GTA welds of a rather crack susceptible material 2014 aluminum alloy. This mechanism, i.e., alternating grain orientation, was most pronounced in welds made with transverse arc oscillation of low frequency and high amplitude, and solidification cracking was dramatically reduced in these welds. The effect of the arc oscillation pattern, amplitude, and frequency on the formation of alternating columnar grains and the reduction of solidification cracking in GTA welds of 2014 aluminum alloy was examined and explained. The present study demonstrated for the first time that columnar grains can, in fact, be very effective in reducing solidification cracking, provided that they are oriented favorably.

  20. Evolution of solidification texture during additive manufacturing.

    Science.gov (United States)

    Wei, H L; Mazumder, J; DebRoy, T

    2015-11-10

    Striking differences in the solidification textures of a nickel based alloy owing to changes in laser scanning pattern during additive manufacturing are examined based on theory and experimental data. Understanding and controlling texture are important because it affects mechanical and chemical properties. Solidification texture depends on the local heat flow directions and competitive grain growth in one of the six preferred growth directions in face centered cubic alloys. Therefore, the heat flow directions are examined for various laser beam scanning patterns based on numerical modeling of heat transfer and fluid flow in three dimensions. Here we show that numerical modeling can not only provide a deeper understanding of the solidification growth patterns during the additive manufacturing, it also serves as a basis for customizing solidification textures which are important for properties and performance of components.

  1. A Citizen's Guide to Solidification and Stabilization

    Science.gov (United States)

    This guide describes how solidification and stabilization refer to a group of cleanup methods that prevent or slow the release of harmful chemicals from wastes, such as contaminated soil, sediment, and sludge.

  2. On the role of solidification modelling in Integrated Computational Materials Engineering “ICME”

    Science.gov (United States)

    Schmitz, G. J.; Böttger, B.; Apel, M.

    2016-03-01

    Solidification during casting processes marks the starting point of the history of almost any component or product. Integrated Computational Materials Engineering (ICME) [1-4] recognizes the importance of further tracking the history of microstructure evolution along the subsequent process chain. Solidification during joining processes in general happens quite late during production, where the parts to be joined already have experienced a number of processing steps which affected their microstructure. Reliable modelling of melting and dissolution of these microstructures represents a key issue before eventually modelling ‘re’-solidification e.g. during welding or soldering. Some instructive examples of microstructure evolution during a joining process obtained on the basis of synthetic and simulated initial microstructures of an Al-Cu binary model system are discussed.

  3. Pollution prevention opportunity assessment for MicroFab and SiFab facilities at Sandia National Laboratories.

    Energy Technology Data Exchange (ETDEWEB)

    Gerard, Morgan Evan

    2011-12-01

    This Pollution Prevention Opportunity Assessment (PPOA) was conducted for the MicroFab and SiFab facilities at Sandia National Laboratories/New Mexico in Fiscal Year 2011. The primary purpose of this PPOA is to provide recommendations to assist organizations in reducing the generation of waste and improving the efficiency of their processes and procedures. This report contains a summary of the information collected, the analyses performed, and recommended options for implementation. The Sandia National Laboratories Environmental Management System (EMS) and Pollution Prevention (P2) staff will continue to work with the organizations to implement the recommendations.

  4. Environmental Testing Philosophy for a Sandia National Laboratories' Small Satellite Project - A Retrospective

    Energy Technology Data Exchange (ETDEWEB)

    CAP,JEROME S.

    2000-08-24

    Sandia has recently completed the flight certification test series for the Multi-Spectral Thermal Imaging satellite (MTI), which is a small satellite for which Sandia was the system integrator. A paper was presented at the 16th Aerospace Testing Seminar discussing plans for performing the structural dynamics certification program for that satellite. The testing philosophy was originally based on a combination of system level vibroacoustic tests and component level shock and vibration tests. However, the plans evolved to include computational analyses using both Finite Element Analysis and Statistical Energy Analysis techniques. This paper outlines the final certification process and discuss lessons learned including both things that went well and things that should/could have been done differently.

  5. ``Cats and Dogs'' disposition at Sandia: Last of the legacy materials

    Energy Technology Data Exchange (ETDEWEB)

    STRONG,WARREN R.; JACKSON,JOHN L.

    2000-05-03

    Over the past 12 months, Sandia National Laboratories, New Mexico (SNL/NM), has successfully conducted an evaluation of its nuclear material holdings. As a result, approximately 46% of these holdings (36% by mass) have been reclassified as no defined use (NDU). Reclassification as NDU allows Sandia to determine the final disposition of a significant percentage of its legacy nuclear material. Disposition will begin some time in mid CY2000. This reclassification and the proposed disposition of the material has resulted in an extensive coordination effort lead by the Nuclear Materials Management Team (NMMT), which includes the nuclear material owners, the Radioactive Waste/Nuclear Material Disposition Department (7135), and DOE Albuquerque Operations Office. The process of identifying and reclassifying the cats and dogs or miscellaneous lots of nuclear material has also presented a number of important lessons learned for other sites in the DOE complex.

  6. Rapid solidification in thermal spary deposition: Microstructure and modelling

    Indian Academy of Sciences (India)

    Guo-Xiang Wang; V Prasad; S Sampath

    2001-02-01

    Mechanical, thermal, and adhesive properties of thermal spray coatings are primarily determined by the phase and microstructure of single splats, which ultimately depend on rapid solidification of each splat and on the interactions between the splats and between the splat and the substrate. Significant efforts are being made to develop a better understanding of the physical mechanisms underlying these phenomena. This paper reviews a series of work in the area of mathematical modelling of phase and microstructure formation during the rapid solidification of single splats and coatings. The model development has been complimented by special experiments. Conditions under which plariar interface solidification occurs, columnar cellular or dendriric growth takes place, or banded structure forms, have been identified. A microstructure map can therefore be built using the model presented here. The process parameters that promote crystalline nucleation and grain structure formation can be isolated and the effect of interfacial heat transfer, splat substrate temperature difference, and substrate melting and resolidification can be examined using the model. The model predictions agree qualitatively well with the experimental data for alumina, yttria, partially-stabilized zirconia, and molybdenum.

  7. Solidification microstructure formation in HK40 and HH40 alloys

    Science.gov (United States)

    Ding, Xian-fei; Liu, Dong-fang; Guo, Pei-liang; Zheng, Yun-rong; Feng, Qiang

    2016-04-01

    The microstructure formation processes in HK40 and HH40 alloys were investigated through JmatPro calculations and quenching performed during directional solidification. The phase transition routes of HK40 and HH40 alloys were determined as L → L + γ → L + γ + M7C3 → γ + M7C3 → γ + M7C3 + M23C6→ γ + M23C6 and L → L + δ → L + δ + γ→ L + δ + γ + M23C6 δ + γ + M23C6, respectively. The solidification mode was determined to be the austenitic mode (A mode) in HK40 alloy and the ferritic-austenitic solidification mode (FA mode) in HH40 alloy. In HK40 alloy, eutectic carbides directly precipitate in a liquid and coarsen during cooling. The primary γ dendrites grow at the 60° angle to each other. On the other hand, in HH40 alloy, residual δ forms because of the incomplete transformation from δ to γ. Cr23C6 carbide is produced in solid delta ferrite δ but not directly in liquid HH40 alloy. Because of carbide formation in the solid phase and no rapid growth of the dendrite in a non-preferential direction, HH40 alloy is more resistant to cast defect formation than HK40 alloy.

  8. TECHNOLOGY EVALUATION REPORT: SILICATE TECHNOLOGY CORPORATION - SOLIDIFICATION/STABILIZATION OF PCP AND INORGANIC CONTAMINANTS IN SOILS - SELMA, CA

    Science.gov (United States)

    This Technolgy Evaluation Report evaluates the solidification/stabilization process of Silicate Technology Corporation (STC) for the on-site treatment of contaminated soil The STC immobilization technology uses a proprietary product (FMS Silicate) to chemically stabilize and ...

  9. X-Ray Radiographic Observation of Directional Solidification Under Microgravity: XRMON-GF Experiments on MASER12 Sounding Rocket Mission

    Science.gov (United States)

    Reinhart, G.; NguyenThi, H.; Bogno, A.; Billia, B.; Houltz, Y.; Loth, K.; Voss, D.; Verga, A.; dePascale, F.; Mathiesen, R. H.; Zimmermann, G.

    2012-01-01

    The European Space Agency (ESA) - Microgravity Application Promotion (MAP) programme entitled XRMON (In situ X-Ray MONitoring of advanced metallurgical processes under microgravity and terrestrial conditions) aims to develop and perform in situ X-ray radiography observations of metallurgical processes in microgravity and terrestrial environments. The use of X-ray imaging methods makes it possible to study alloy solidification processes with spatio-temporal resolutions at the scales of relevance for microstructure formation. XRMON has been selected for MASER 12 sounding rocket experiment, scheduled in autumn 2011. Although the microgravity duration is typically six minutes, this short time is sufficient to investigate a solidification experiment with X-ray radiography. This communication will report on the preliminary results obtained with the experimental set-up developed by SSC (Swedish Space Corporation). Presented results dealing with directional solidification of Al-Cu confirm the great interest of performing in situ characterization to analyse dynamical phenomena during solidification processes.

  10. Powder-Metallurgy Process And Product

    Science.gov (United States)

    Paris, Henry G.

    1988-01-01

    Rapid-solidification processing yields alloys with improved properties. Study undertaken to extend favorable property combinations of I/M 2XXX alloys through recently developed technique of rapid-solidification processing using powder metallurgy(P/M). Rapid-solidification processing involves impingement of molten metal stream onto rapidly-spinning chill block or through gas medium using gas atomization technique.

  11. Synthetic aperture radar and interferometry development at Sandia National Laboratories

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1993-04-01

    Environmental monitoring, earth-resource mapping, and military systems require broad-area imaging at high resolutions. Many times the imagery must be acquired in inclement weather or during night as well as day. Synthetic aperture radar (SAR) provides such a capability. SAR systems take advantage of the long-range propagation characteristics of radar signals and the complex information processing capability of modern digital electronics to provide high resolution imagery. SAR complements photographic and other optical imaging capabilities because of the minimum constrains on time-of-day and atmospheric conditions and because of the unique responses of terrain and cultural targets to radar frequencies. Interferometry is a method for generating a three-dimensional image of terrain. The height projection is obtained by acquiring two SAR images from two slightly differing locations. It is different from the common method of stereoscopic imaging for topography. The latter relies on differing geometric projections for triangulation to define the surface geometry whereas interferometry relies on differences in radar propagation times between the two SAR locations. This paper presents the capabilities of SAR, explains how SAR works, describes a few SAR applications, provides an overview of SAR development at Sandia, and briefly describes the motion compensation subsystem.

  12. Novel Directional Solidification Processing of Hypermonotectic Alloys

    Science.gov (United States)

    Kaukler, William; Fedoseyev, Alex

    2002-01-01

    A model has been developed that determines the size of Liquid (sub 11) droplets generated during application of ultrasonic energy (as a function of amplitude) to immiscible alloys. The initial results are in accordance with experimental results based on Succinonitrile - Glycerol "alloys" and pure tin dispersions. Future work will take into account the importance of other effects, e.g., thermo-vibrational convection, sound attenuation, viscosity variations, and compositional changes.

  13. A Study on Solidification and Melting of Water around Spine-fin Tube

    Science.gov (United States)

    Hirasawa, Yoshio; Takegoshi, Eisyun; Konya, Hiroshi; Tajima, Ikuo

    The authors have studied the phase change process of composite materials containing conductive solids in order to improve the heat transfer characteristics of phase change materials. In this study, experiments for the solidification and melting of water around a spine-fin tube are carried out, and the phase change volume and temperature distribution in the water are measured. As a result, the solidification and melting process are promoted considerably by the heat conduction of the fin and the natural convection in the lower side of the spine-fin tube for the melting process.

  14. The effects of solidification and atomization on rare-earth alloys

    Science.gov (United States)

    Anderson, Iver E.; Osborne, M. G.; Ellis, T. W.

    1996-03-01

    This article discusses the results of experiments involving the application of atomization techniques to the production of three selected rare-earth intermetallic (REI) materials. High-pressure gas atomization and centrifugal atomization into a rotating quench bath have been used to process the alloys. Rapid-solidification processing by atomization techniques is of great benefit since optimum performance of these REI materials demands chemical and structural homogeneity. The results demonstrate that such careful solidification microstructure control is required if the benefits of REI-alloy properties are to be realized with maximum processing efficiency.

  15. Solidification drug nanosuspensions into nanocrystals by freeze-drying: a case study with ursodeoxycholic acid.

    Science.gov (United States)

    Ma, Yue-Qin; Zhang, Zeng-Zhu; Li, Gang; Zhang, Jing; Xiao, Han-Yang; Li, Xian-Fei

    2016-03-01

    To elucidate the effect of solidification processes on the redispersibility of drug nanocrystals (NC) during freeze-drying, ursodeoxycholic acid (UDCA) nanosuspensions were transformed into UDCA-NC via different solidification process included freezing and lyophilization. The effect of different concentrations of stabilizers and cryoprotectants on redispersibility of UDCA-NC was investigated, respectively. The results showed that the redispersibility of UDCA-NC was RDI-20 °C lyophilization. The hydroxypropylmethylcellulose and PVPK30 were effective to protect UDCA-NC from damage during lyophilization, which could homogeneously adsorb into the surface of NC to prevent from agglomerates. The sucrose and glucose achieved excellent performance that protected UDCA-NC from crystal growth during lyophilization, respectively. It was concluded that UDCA-NC was subjected to agglomeration during solidification transformation, and the degree of agglomeration suffered varied with the type and the amounts of stabilizers used, as well as different solidification conditions. The PVPK30-sucrose system was more effective to protect UDCA-NC from the damage during solidification process.

  16. 1993 Site environmental report Sandia National Laboratories, Albuquerque, New Mexico

    Energy Technology Data Exchange (ETDEWEB)

    Culp, T.A.; Cheng, C.F.; Cox, W.; Durand, N.; Irwin, M.; Jones, A.; Lauffer, F.; Lincoln, M.; McClellan, Y.; Molley, K. [and others

    1994-11-01

    This 1993 report contains monitoring data from routine radiological and nonradiological environmental surveillance activities. Summaries of significant environmental compliance programs in progress, such as National Environmental Policy Act documentation, environmental permits, environmental restoration, and various waste management programs for Sandia National Laboratories in Albuquerque, New Mexico, are included. The maximum offsite dose impact was calculated to be 0.0016 millirem. The total population within a 50-mile (80 kilometer) radius of Sandia National Laboratories/New Mexico received an estimated collective dose of 0.027 person-rem during 1993 from the laboratories operations, As in the previous year, the 1993 operations at Sandia National Laboratories/New Mexico had no discernible impact on the general public or on the environment. This report is prepared for the U.S. Department of Energy in compliance with DOE Order 5400.1.

  17. 1992 Environmental monitoring report, Sandia National Laboratories, Albuquerque, New Mexico

    Energy Technology Data Exchange (ETDEWEB)

    Culp, T.; Cox, W.; Hwang, H.; Irwin, M.; Jones, A.; Matz, B.; Molley, K.; Rhodes, W.; Stermer, D.; Wolff, T.

    1993-09-01

    This 1992 report contains monitoring data from routine radiological and nonradiological environmental surveillance activities. summaries of significant environmental compliance programs in progress, such as National Environmental Policy Act documentation, environmental permits, envirorunental restoration, and various waste management programs for Sandia National Laboratories in Albuquerque, New Mexico, are included. The maximum offsite dose impact was calculated to be 0.0034 millirem. The total population within a 50-mile radius of Sandia National Laboratories/New Mexico received an estimated collective dose of 0.019 person-rem during 1992 from the laboratories` operations. As in the previous year, the 1992 operations at Sandia National Laboratories/New Mexico had no discernible impact on the general public or on the environment.

  18. Nuclear energy related capabilities at Sandia National Laboratories

    Energy Technology Data Exchange (ETDEWEB)

    Pickering, Susan Y. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

    2014-02-01

    Sandia National Laboratories' technology solutions are depended on to solve national and global threats to peace and freedom. Through science and technology, people, infrastructure, and partnerships, part of Sandia's mission is to meet the national needs in the areas of energy, climate and infrastructure security. Within this mission to ensure clean, abundant, and affordable energy and water is the Nuclear Energy and Fuel Cycle Programs. The Nuclear Energy and Fuel Cycle Programs have a broad range of capabilities, with both physical facilities and intellectual expertise. These resources are brought to bear upon the key scientific and engineering challenges facing the nation and can be made available to address the research needs of others. Sandia can support the safe, secure, reliable, and sustainable use of nuclear power worldwide by incorporating state-of-the-art technologies in safety, security, nonproliferation, transportation, modeling, repository science, and system demonstrations.

  19. Double Shock Experiments on the Sandia Z Machine

    Science.gov (United States)

    Hanshaw, Heath; Knudson, Marcus; Desjarlais, Michael; Lemke, Ray

    2011-06-01

    The double shock layered high-velocity flyer plate is one new capability being developed on Sandia's Z machine. With this technique, dynamic material data at high energy densities can be obtained at points in phase space which lie neither on principal Hugoniots nor on quasi-isentropic ramp curves. For example, the hypothesized HCP to BCC phase transition in beryllium can be measured, as can the high pressure melt curve. Another example is a postulated refreeze of tantalum. We discuss the double shock experiments being performed on Z, including accessible conditions, design and experimental methods, and analysis of results. Sandia National Laboratories is a multi-program laboratory managed and operated by Sandia Corporation, a wholly owned subsidiary of Lockheed Martin Corporation, for the U.S. Department of Energy's National Nuclear Security Administration under contract DE-AC04-94AL85000.

  20. 1-D diffusion based solidification model with volumetric expansion and shrinkage effect: A semi-analytical approach

    Science.gov (United States)

    Monde, Aniket D.; Chakraborty, Prodyut R.

    2017-10-01

    Volumetric expansion and shrinkage due to different densities of solid and liquid phases are common phenomena during solidification process. Simple analytical models addressing effect of volumetric expansion/shrinkage during solidification are rarely found. The few existing 1-D solidification models are valid only for semi-infinite domain with limitations of their application for finite domain size. The focus of the present work is to develop a 1-D semi-analytical solidification model addressing effects of volumetric expansion/shrinkage in a finite domain. The proposed semi-analytical scheme involves finding simultaneous solution of transient 1-D heat diffusion equations at solid and liquid domain coupled at the interface by Stefan condition. The change of the total domain length during solidification due to volumetric expansion/shrinkage is addressed by using mass conservation. For validation of the proposed model, solidification of water in a finite domain is studied without considering volumetric expansion/shrinkage effect and results are compared with those obtained from existing enthalpy updating based numerical model. After validation, case studies pertaining to volumetric expansion and shrinkage are performed considering solidification of water and paraffin respectively and physically consistent results are obtained. The study is relevant for understanding unidirectional crystal growth under the effect of controlled boundary condition.

  1. Stabilization/solidification of TSCA incinerator ash

    Energy Technology Data Exchange (ETDEWEB)

    Spence, R.D.; Trotter, D.R.; Francis, C.L.; Morgan, I.L.

    1994-06-01

    Stabilization/solidification is a well-known waste treatment technique that utilizes different additives and processes. The Phoenix Ash Technology of the Technical Innovation Development Engineering Company is such a technique that uses Cass C fly ash and mechanical pressure to make brick waste forms out of solid wastes, such as the bottom ash from the Toxic Substances Control Act incinerator at the Oak Ridge K-25 Site. One advantage of this technique is that no volume increase over the bulk volume of the bottom ash occurs. This technique should have the same high pH stabilization for Resource Conservation and Recovery Act metals as similar techniques. Also, consolidation of the bottom ash minimizes the potential problems of material dispersion and container corrosion. The bottom ash was spiked with {sup 99}{Tc} to test the effectiveness of the bricks as a physical barrier. The {sup 99}{Tc} leachability index measured for these bricks was 6.8, typical for the pertechnetate anion in cementitious waste forms, indicating that these bricks have accessible porosity as high as that of other cementitious waste forms, despite the mechanical compression, higher waste form density, and water resistant polymer coating.

  2. Crustal fingering: solidification on a moving interface

    Science.gov (United States)

    Fu, Xiaojing; Jimenez-Martinez, Joaquin; Porter, Mark; Cueto-Felgueroso, Luis; Juanes, Ruben

    2016-11-01

    Viscous fingering-the hydrodynamic instability that takes place when a less viscous fluid displaces a more viscous fluid-is a well known phenomenon. Motivated by the formation of gas hydrates in seafloor sediments and during the ascent of gas bubbles through ocean water, here we study the interplay of immiscible viscous fingering with solidification of the evolving unstable interface. We present experimental observations of the dynamics of a bubble of Xenon in a water-filled and pressurized Hele-Shaw cell. The evolution is controlled by two processes: (1) the formation of a hydrate "crust" around the bubble, and (2) viscous fingering from bubble expansion. To reproduce the experimental observations, we propose a phase-field model that describes the nucleation and thickening of a porous solid shell on a moving gas-liquid interface. We design the free energy of the three-phase system (gas-liquid-hydrate) to rigorously account for interfacial effects, mutual solubility, and phase transformations (hydrate formation and disappearance). We introduce a pseudo-plasticity model with large variations in viscosity to describe the plate-like rheology of the hydrate shell. We present high-resolution numerical simulations of the model, which illustrate the emergence of complex "crustal fingering" patterns as a result of gas fingering dynamics modulated by hydrate growth at the interface.

  3. Interface Pattern Selection in Directional Solidification

    Science.gov (United States)

    Trivedi, Rohit; Tewari, Surendra N.

    2001-01-01

    The central focus of this research is to establish key scientific concepts that govern the selection of cellular and dendritic patterns during the directional solidification of alloys. Ground-based studies have established that the conditions under which cellular and dendritic microstructures form are precisely where convection effects are dominant in bulk samples. Thus, experimental data can not be obtained terrestrially under pure diffusive regime. Furthermore, reliable theoretical models are not yet possible which can quantitatively incorporate fluid flow in the pattern selection criterion. Consequently, microgravity experiments on cellular and dendritic growth are designed to obtain benchmark data under diffusive growth conditions that can be quantitatively analyzed and compared with the rigorous theoretical model to establish the fundamental principles that govern the selection of specific microstructure and its length scales. In the cellular structure, different cells in an array are strongly coupled so that the cellular pattern evolution is controlled by complex interactions between thermal diffusion, solute diffusion and interface effects. These interactions give infinity of solutions, and the system selects only a narrow band of solutions. The aim of this investigation is to obtain benchmark data and develop a rigorous theoretical model that will allow us to quantitatively establish the physics of this selection process.

  4. Divorced Eutectic Solidification of Mg-Al Alloys

    Science.gov (United States)

    Monas, Alexander; Shchyglo, Oleg; Kim, Se-Jong; Yim, Chang Dong; Höche, Daniel; Steinbach, Ingo

    2015-08-01

    We present simulations of the nucleation and equiaxed dendritic growth of the primary hexagonal close-packed -Mg phase followed by the nucleation of the -phase in interdendritic regions. A zoomed-in region of a melt channel under eutectic conditions is investigated and compared with experiments. The presented simulations allow prediction of the final properties of an alloy based on process parameters. The obtained results give insight into the solidification processes governing the microstructure formation of Mg-Al alloys, allowing their targeted design for different applications.

  5. Competitive growth of high purity aluminum grains in directional solidification

    Institute of Scientific and Technical Information of China (English)

    ZHANG Jiao; SHU Da; WANG De-lin; SUN Bao-de; CHEN Gang

    2006-01-01

    A self-made directional solidification setup was used to prepare high purity aluminum ingots of 100mm in diameter. The morphology of the growth interface was detected by SEM and AFM, and the grain lattice orientation was detected by XRD. The results indicate that the grains suffer competitive growth under any conditions in experiments. The lattice orientation of the preferred grains is determined by the flow field above the solid-liquid interface. The horizontal lattice position does not change during the growth process. However, the lattice orientation in the growth direction varies with the growth velocity and approaches to [100]gradually during the growth process.

  6. Sandia National Laboratories Institutional Plan FY1994--1999

    Energy Technology Data Exchange (ETDEWEB)

    1993-10-01

    This report presents a five year plan for the laboratory. This plan takes advantage of the technical strengths of the lab and its staff to address issues of concern to the nation on a scope much broader than Sandia`s original mission, while maintaining the general integrity of the laboratory. The plan proposes initiatives in a number of technologies which overlap the needs of its customers and the strengths of its staff. They include: advanced manufacturing technology; electronics; information and computational technology; transportation energy technology and infrastructure; environmental technology; energy research and technology development; biomedical systems engineering; and post-cold war defense imperatives.

  7. PDC (polycrystalline diamond compact) bit research at Sandia National Laboratories

    Energy Technology Data Exchange (ETDEWEB)

    Finger, J.T.; Glowka, D.A.

    1989-06-01

    From the beginning of the geothermal development program, Sandia has performed and supported research into polycrystalline diamond compact (PDC) bits. These bits are attractive because they are intrinsically efficient in their cutting action (shearing, rather than crushing) and they have no moving parts (eliminating the problems of high-temperature lubricants, bearings, and seals.) This report is a summary description of the analytical and experimental work done by Sandia and our contractors. It describes analysis and laboratory tests of individual cutters and complete bits, as well as full-scale field tests of prototype and commercial bits. The report includes a bibliography of documents giving more detailed information on these topics. 26 refs.

  8. Influence of sub-rapid solidification on microstructure and mechanical properties of AZ61A magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    The microstructure of sub-rapid solidification processed AZ61A magnesium alloy was presented and discussed. The results show that the grain size of the foil is significantly refined, and the grain morphology is cellular or globular. The eutectic transformation L→α-Mg+β-Mg17Al12 and microsegregation in conventionally solidified AZ61A alloy are suppressed to a great extent.The β-Mg17Al12 phases located in the α-Mg grain boundaries are largely decreased due to high solidification cooling rate. As a consequence, the alloying elements Al, Zn, Mn show much higher solid solubility and the sub-rapid solidification microstructure dominantly consists of supersaturated α-Mg solid solution. The mechanical properties and fractographic analysis reveal that the fracture mechanism and corresponding morphology of the rapture surface of tensile bars are linked to the microstructure obtained and depend on the sub-solidification processes.

  9. Numerical simulation on rapid melting and nonequilibrium solidification of pure metals and binary alloys

    Institute of Scientific and Technical Information of China (English)

    惠希东; 陈国良; 杨院生; 胡壮麒

    2002-01-01

    A heat and mass transfer modelling containing phase transformation dynamics is made for pure metals and binary alloys under pulsed laser processing. The nonequilibrium effects of processing parameters and physical properties are evaluated on the melting and solidification of pure metals (Al, Cu, Fe and Ni) and Al-Cu alloys. It is shown that the energy intensity of laser beam and physical properties of metals and the solute concentration of alloys have important effect on the interface temperature, melting and solidification velocity, melting depth and non-equilibrium partition coefficient. This situation is resulted from the interaction of heat transfer, redistribution of solute, solute trapping and growth kinetics.

  10. Phase-field model of isothermal solidification with multiple grain growth

    Institute of Scientific and Technical Information of China (English)

    Feng Li; Wang Zhi-Ping; Zhu Chang-Sheng; Lu Yang

    2009-01-01

    This paper develops a new phase-field model for equiaxed dendrite growth of multiple grains in multicomponent alloys based on the Ginzberg-Landau theory and phase-field model of a single grain. Taking Al-Cu and Al-Cu-Mg alloys for example, it couples the concentration field and simulates the dendrite growth process of multiple grains during isothermal solidification. The result of the simulation shows dendrite competitive growth of multiple grains, and is reapplied to the process of dendrite growth in practical solidification.

  11. Directional solidification of metal-gas eutectic and fabrication of regular porous metals

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    Directional solidification of metal-gas eutectic (Gasar) is a novel process for making regular porous metals.This process is based on a solid-gas eutectic reaction involving a gaseous medium and a metal or a ceramic phase, and allows an easy control of the porosity, such as its pore size, pore orientation and morphology in a wide range by properly adjusting its melting and solidification conditions. The latest progress and our research work in this field are reviewed in this paper.

  12. Directional solidification of metal-gas eutectic and fabrication of regular porous metals

    Directory of Open Access Journals (Sweden)

    Yuan LIU

    2005-08-01

    Full Text Available Directional solidification of metal-gas eutectic (Gasar is a novel process for making regular porous metals.This process is based on a solid-gas eutectic reaction involving a gaseous medium and a metal or a ceramic phase, and allows an easy control of the porosity, such as its pore size, pore orientation and morphology in a wide range by properly adjusting its melting and solidification conditions. The latest progress and our research work in this field are reviewed inthis paper.

  13. Filling and solidification of TiAl melt in centrifugal field

    Institute of Scientific and Technical Information of China (English)

    SHENG Wen-bin

    2006-01-01

    A model was established based on the combination of the equation of continuity,the equation of conservation of momentum and the equation of general energy to describe the filling and solidification of TiAl melt by permanent mold centrifugal casting. The model was solved numerically and the filling and solidification processes in the centrifugal field were discussed. The results indicate that the centrifugal field essentially influences the filling and solidification processes of TiAl melt. The melt will first fill the cavity along the back boundary until it reaches the end. After the end is fully filled,the whole cavity will be filled gradually by the way that free surface of the melt moves towards the entrance,hence the entrance is the last part to be filled. Furthermore,the mechanism by which internal defects can be formed in centrifugally cast TiAl components were interpreted.

  14. Solidification of a colloidal hard sphere like model system approaching and crossing the glass transition.

    Science.gov (United States)

    Franke, Markus; Golde, Sebastian; Schöpe, Hans Joachim

    2014-08-07

    We investigated the process of vitrification and crystallization in a model system of colloidal hard spheres. The kinetics of the solidification process was measured using time resolved static light scattering, while the time evolution of the dynamic properties was determined using time resolved dynamic light scattering. By performing further analysis we confirm that solidification of hard sphere colloids is mediated by precursors. Analyzing the dynamic properties we can show that the long time dynamics and thus the shear rigidity of the metastable melt is highly correlated with the number density of solid clusters (precursors) nucleated. In crystallization these objects convert into highly ordered crystals whereas in the case of vitrification this conversion is blocked and the system is (temporarily) locked in the metastable precursor state. From the early stages of solidification one cannot clearly conclude whether the melt will crystallize or vitrify. Furthermore our data suggests that colloidal hard sphere glasses can crystallize via homogeneous nucleation.

  15. A Chebyshev Collocation Method for Moving Boundaries, Heat Transfer, and Convection During Directional Solidification

    Science.gov (United States)

    Zhang, Yiqiang; Alexander, J. I. D.; Ouazzani, J.

    1994-01-01

    Free and moving boundary problems require the simultaneous solution of unknown field variables and the boundaries of the domains on which these variables are defined. There are many technologically important processes that lead to moving boundary problems associated with fluid surfaces and solid-fluid boundaries. These include crystal growth, metal alloy and glass solidification, melting and name propagation. The directional solidification of semi-conductor crystals by the Bridgman-Stockbarger method is a typical example of such a complex process. A numerical model of this growth method must solve the appropriate heat, mass and momentum transfer equations and determine the location of the melt-solid interface. In this work, a Chebyshev pseudospectra collocation method is adapted to the problem of directional solidification. Implementation involves a solution algorithm that combines domain decomposition, finite-difference preconditioned conjugate minimum residual method and a Picard type iterative scheme.

  16. A comparative study of different potentials for molecular dynamics simulations ofrapid solidification process of SiGe alloy melt%两种势下硅锗合金熔体快速凝固过程的分子动力学模拟

    Institute of Scientific and Technical Information of China (English)

    郭笑天; 闫万珺; 高廷红; 谢卓成; 谢泉

    2014-01-01

    Molecular dynamic simulations of rapid solidification process of SiGe alloy melt are carried out .The atomic interactions in SiGe alloy are calculated by using Stillinger -Weber (S -W) potential and Tersoff potential respectively .According to the investigations of structural characterization methods with the Genernal rules of density and volume changes during the solidification of SiGe alloy .It is found that Tersoff potential is more appropriate to describe the rapid quenching process of SiGe alloy melt com-pared with S -W potential .%分别采用Stillinger Weber(S-W)势和Tersoff势来描述硅锗原子间相互作用,运用分子动力学方法对比模拟研究了硅锗合金熔体的快速凝固过程。通过对径向分布函数、静态结构因子、键角分布函数、配位数、Voronoi多面体以及宏观密度的研究,综合对比发现,Tersoff势和S -W势相比更适合描述硅锗合金的快速凝固过程。

  17. Numerical investigation of a binary solidification design problem

    Science.gov (United States)

    Hale, Scott Wayne

    This exposition presents the development and application of a methodology for control of unidirectional solidification of a binary alloy. In particular, it is desired to produce a casting that has a uniform cast structure throughout its entire length. Furthermore, the methodology allows the specification, a priori, of the cast structure with respect to both scale, i.e., fine or coarse, and morphology, i.e., dentritic or cellular. This specification is in the form of a map that relates solidification characteristics, i.e., scale and morphology, to the solidification velocity and liquid-side interfacial temperature gradient. Thus design is accomplished by controlling these two parameters during the solidification process. With this in mind, the goal of what is termed the binary solidification design problem is the prediction of a set of boundary temperatures and heat fluxes which when applied will result in the desired interfacial motion and temperature gradient and therefore cast structure. Mathematical models for problems of this type lead to what are termed ill-posed systems in that they may not exhibit existence, uniqueness, or continuous dependence on boundary data. The resolution of this class of problems requires advanced techniques to overcome the instabilities encountered due to their ill-posed nature. The methodology developed herein employs the classical weight residual approach in a innovative manner. Normally, in the solution of a parabolic partial differential equation, such as the heat equation, a spatial series expansion with time varying coefficients is utilized along with a minimization technique to reduce the partial differential equation to a set of first order ordinary differential equations. This set can be solved using any number of numerical technique, i.e., Runge-Kutta, to obtain the temporal variation of the coefficients. These types of time stepping techniques eventually lead to the onset of instability when employed for the resolution of

  18. Skaergaard vs Sudbury: Solidification Times and Crystal Sizes

    Science.gov (United States)

    Marsh, B. D.; Mittal, T.; Currier, R. M.; Jordon, E.

    2010-12-01

    The overall cooling time of a batch of magma is intimately reflected in the nature of the crystal sizes. The thinner are dikes and sills the finer grained are the crystals they display. And the spatial variations in crystal size and abundance record the spatial progression of solidification. Chilled margins are fine grained because of rapid solidification, and a progressive inward increase in crystal size is perfectly predictable by coupling a law of crystal growth with a suitable solidification front-based cooling model. When observed crystal sizes are much larger than predicted, as in finding phenocrysts near or in chilled margins, this is a clear indication of crystals grown and entrained prior to final emplacement and solidification. This is exactly the process exhibited by volcanics carrying swarms of large crystals. But in plutonic rocks there is frequent confusion over what crystal sizes to expect, especially when the pluton size and shape is poorly known, and there is often an unexpressed feeling that fine grained (i.e., non-phenocryst bearing) bodies almost regardless of size somehow cool fundamentally different than large bodies, especially layered intrusions. An invaluable standard state body to which to compare the crystal sizes of other large bodies is the Sudbury impact melt sheet. Formed in a few minutes, the 3km thick 200 km wide superheated melt sheet cooled and crystallized to produce a systematic and predictable internal variation in crystal size and abundance (Zieg & Marsh, 2002, JPet). Buried by 3km of fallback debris, the sheet took about 100,000 to solidify. The Skaergaard intrusion is of a similar thickness (3.4-4 km), but is much less extensive, being more like a thin-edged elliptical laccolith (Norton et. al., 1984, JGR) or a fault-bounded loaf of bread (7.75 x 10.55 x 3.7 km; Nielsen, 2004, JPet). In spite of its limited extent, the extent is large enough for solidification of the thickest parts time to approach that of an infinite sheet

  19. Recent advances, trends and new perspectives via enthalpy-based finite element formulations for applications to solidification problems

    Science.gov (United States)

    Tamma, Kumar K.; Namburu, Raju R.

    1990-01-01

    The present paper describes recent advances and trends in finite element developments and applications for solidification problems. In particular, in comparison to traditional methods of approach, new enthalpy-based architectures based on a generalized trapezoidal family of representations are presented which provide different perspectives, physical interpretation and solution architectures for effective numerical simulation of phase change processes encountered in solidification problems. Various numerical test models are presented and the results support the proposition for employing such formulations for general phase change applications.

  20. Segregation effects and phase developments during solidification of alloy 625

    DEFF Research Database (Denmark)

    Højerslev, Christian; Tiedje, Niels Skat; Hald, John

    2006-01-01

    The solidification behaviour of pure Alloy 625, and Alloy 625 enriched respectively in iron and carbon, was investigated in situ by hot-stage light optical microscopy. Using this technique planar front solidification for distances of several hundred microns was facilitated. After solidification...

  1. Solidification of ternary systems with a nonlinear phase diagram

    Science.gov (United States)

    Alexandrov, D. V.; Dubovoi, G. Yu.; Malygin, A. P.; Nizovtseva, I. G.; Toropova, L. V.

    2017-02-01

    The directional solidification of a ternary system with an extended phase transition region is theoretically studied. A mathematical model is developed to describe quasi-stationary solidification, and its analytical solution is constructed with allowance for a nonlinear liquidus line equation. A deviation of the liquidus equation from a linear function is shown to result in a substantial change in the solidification parameters.

  2. Sandia bicycle commuters group -- pollution prevention at Sandia National Laboratories, New Mexico

    Energy Technology Data Exchange (ETDEWEB)

    Wrons, R.

    1998-06-01

    The Sandia Bicycle Commuters Group (SBCG) formed three years ago for the purpose of addressing issues that impact the bicycle commuting option. The meeting that launched the SBCG was scheduled in conjunction with National Bike-to-Work day in May 1995. Results from a survey handed out at the meeting solidly confirmed the issues and that an advocacy group was needed. The purpose statement for the Group headlines its web site and brochure: ``Existing to assist and educate the SNL workforce bicyclist on issues regarding Kirtland Air Force Base (KAFB) access, safety and bicycle-supporting facilities, in order to promote bicycling as an effective and enjoyable means of commuting.`` The SNL Pollution Prevention (P2) Team`s challenge to the SNL workforce is to ``prevent pollution, conserve natural resources, and save money``. In the first winter of its existence, the SBCG sponsored a winter commute contest in conjunction with the City`s Clean Air Campaign (CAC). The intent of the CAC is to promote alternative (to the single-occupant vehicle) commuting during the Winter Pollution Advisory Period (October 1--February 28), when the City runs the greatest risk of exceeding federal pollution limits.

  3. Sandia bicycle commuters group -- pollution prevention at Sandia National Laboratories, New Mexico

    Energy Technology Data Exchange (ETDEWEB)

    Wrons, R.

    1998-06-01

    The Sandia Bicycle Commuters Group (SBCG) formed three years ago for the purpose of addressing issues that impact the bicycle commuting option. The meeting that launched the SBCG was scheduled in conjunction with National Bike-to-Work day in May 1995. Results from a survey handed out at the meeting solidly confirmed the issues and that an advocacy group was needed. The purpose statement for the Group headlines its web site and brochure: ``Existing to assist and educate the SNL workforce bicyclist on issues regarding Kirtland Air Force Base (KAFB) access, safety and bicycle-supporting facilities, in order to promote bicycling as an effective and enjoyable means of commuting.`` The SNL Pollution Prevention (P2) Team`s challenge to the SNL workforce is to ``prevent pollution, conserve natural resources, and save money``. In the first winter of its existence, the SBCG sponsored a winter commute contest in conjunction with the City`s Clean Air Campaign (CAC). The intent of the CAC is to promote alternative (to the single-occupant vehicle) commuting during the Winter Pollution Advisory Period (October 1--February 28), when the City runs the greatest risk of exceeding federal pollution limits.

  4. Solidification characterization of a new rapidly solidified Ni-Cr-Co based superalloy

    Energy Technology Data Exchange (ETDEWEB)

    Wu, Kai, E-mail: wk-ustb@163.com [School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China); Liu, Guoquan [School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China); State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing 100083 (China); Hu, Benfu [School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China); Li, Feng [Department of Materials Science and Metallurgy, University of Cambridge, Cambridge CB2 3QZ (United Kingdom); Zhang, Yiwen [School of Metallurgical and Ecological Engineering, University of Science and Technology Beijing, Beijing 100083 (China); High Temperature Materials Research Institution, CISRI, Beijing 100081 (China); Tao, Yu; Liu, Jiantao [High Temperature Materials Research Institution, CISRI, Beijing 100081 (China)

    2012-11-15

    The solidification characterization of a new rapidly solidified Ni-Cr-Co based superalloy prepared by plasma rotating electrode process was investigated by means of optical microscope, scanning electron microscope, and transmission electron microscope. The results show that the solidification microstructure changes from dendrites to cellular and microcrystal structures with decreasing powder size. The elements of Co, Cr, W and Ni are enriched in the dendrites, while Mo, Nb and Ti are higher in the interdendritic regions. The relationships between powder size with the average solid-liquid interface moving rate, the average interface temperature gradient and the average cooling rate are established. Microsegregation is increased with larger powder size. The geometric integrity of MC Prime type carbides in the powders changes from regular to diverse with decreasing powder size. The morphology and quantity of carbides depend on the thermal parameters and non-equilibrium solute partition coefficients during rapid solidification. - Highlights: Black-Right-Pointing-Pointer The relations of solidification thermal parameters with powder size are established. Black-Right-Pointing-Pointer The relation of non-equilibrium solute partition with powder size is investigated. Black-Right-Pointing-Pointer The solidification microstructure is related to thermal parameters. Black-Right-Pointing-Pointer The segregation behavior is linked to non-equilibrium partition coefficients. Black-Right-Pointing-Pointer The morphology and quantity of carbides depend on the above combined factors.

  5. Primary solidification phases of the Sn-rich Sn-Ag-Cu-Ni quaternary system

    Science.gov (United States)

    Chang, Cheng-An; Chen, Sinn-Wen; Chiu, Chen-Nan; Huang, Yu-Chih

    2005-08-01

    The eutectic and near-eutectic Sn-Ag-Cu solders are the most promising lead-free solders, and nickel is frequently used as the barrier layer material. Nickel dissolves into the molten Sn-Ag-Ni alloy during the soldering process, and the ternary solder becomes a Sn-Ag-Cu-Ni quaternary melt near the nickel substrate. Liquidus projection is the projection of the liquidus trough and it delineates the boundaries of various primary solidification phases. Information of liquidus projection is helpful for understanding the alloys’ solidification behavior. This study prepared the Sn-Ag-Cu-Ni alloys of various compositions at the Sn-rich corner. The alloys were melted at higher temperatures and solidified in air. The solidified alloys were metallographically examined to determine the phases formed, especially the primary solidification phases. No ternary or quaternary compounds were found. The knowledge of the primary solidification phases, phase formation sequences, and reaction temperatures determined in this study were put together with all of the available liquidus projections of the constituent ternary systems to determine the primary solidification phases of the quaternary Sn-Ag-Cu-Ni system at the Sn-rich corner.

  6. Solidification Structure of Continuous Casting Large Round Billets under Mold Electromagnetic Stirring

    Institute of Scientific and Technical Information of China (English)

    Tao SUN; Feng YUE; Hua-jie WU; Chun GUO; Ying LI; Zhong-cun MA

    2016-01-01

    The solidification structure of a continuous casting large round billet was analyzed by a cellular-automaton-finite-element coupling model using the ProCAST software.The actual and simulated solidification structures were compared under mold electromagnetic stirring (MEMS)conditions (current of 300 A and frequency of 3 Hz).There-after,the solidification structures of the large round billet were investigated under different superheats,casting speeds,and secondary cooling intensities.Finally,the effect of the MEMS current on the solidification structures was obtained under fixed superheat,casting speed,secondary cooling intensity,and MEMS frequency.The model accurately simulated the actual solidification structures of any steel,regardless of its size and the parameters used in the continuous casting process.The ratio of the central equiaxed grain zone was found to increase with decreasing su-perheat,increasing casting speed,decreasing secondary cooling intensity,and increasing MEMS current.The grain size obviously decreased with decreasing superheat and increasing MEMS current but was less sensitive to the casting speed and secondary cooling intensity.

  7. Energy Systems Integration Partnerships: NREL + Sandia + Johnson Controls

    Energy Technology Data Exchange (ETDEWEB)

    2017-04-05

    NREL and Sandia National Laboratories partnered with Johnson Controls to deploy the company's BlueStream Hybrid Cooling System at ESIF's high-performance computing data center to reduce water consumption seen in evaporative cooling towers.

  8. 1995 Site environmental report Sandia National Laboratories, Albuquerque, New Mexico

    Energy Technology Data Exchange (ETDEWEB)

    Shyr, L.J.; Duncan, D. [eds.; Sanchez, R.

    1996-09-01

    This 1995 report contains data from routine radiological and non-radiological environmental monitoring activities. Summaries of significant environmental compliance programs in progress, such as National Environmental Policy Act documentation, environmental permits, environmental restoration and various waste management programs at Sandia National Laboratories in Albuquerque, New Mexico, are included.

  9. Site environmental report for 2009 : Sandia National Laboratories, California.

    Energy Technology Data Exchange (ETDEWEB)

    Larsen, Barbara L.

    2010-06-01

    Sandia National Laboratories, California (SNL/CA) is a government-owned/contractor-operated laboratory. Sandia Corporation, a Lockheed Martin Company, operates the laboratory for the Department of Energy's National Nuclear Security Administration (NNSA). The NNSA Sandia Site Office oversees operations at the site, using Sandia Corporation as a management and operating contractor. This Site Environmental Report for 2009 was prepared in accordance with DOE Order 231.1A (DOE 2004a). The report provides a summary of environmental monitoring information and compliance activities that occurred at SNL/CA during calendar year 2009. General site and environmental program information is also included. The Site Environmental Report is divided into ten chapters. Chapter 1, the Executive Summary, highlights compliance and monitoring results obtained in 2009. Chapter 2 provides a brief introduction to SNL/CA and the existing environment found on site. Chapter 3 summarizes SNL/CA's compliance activities with the major environmental requirements applicable to site operations. Chapter 4 presents information on environmental management, performance measures, and environmental programs. Chapter 5 presents the results of monitoring and surveillance activities in 2009. Chapter 6 discusses quality assurance. Chapters 7 through 9 provide supporting information for the report and Chapter 10 is the report distribution list.

  10. Evaluation of Strontium Selectivity by Sandia Octahedral Molecular Sieves (SOMS).

    Energy Technology Data Exchange (ETDEWEB)

    Rigali, Mark J.; Stewart, Thomas Austin

    2016-01-01

    Sandia National Laboratories has collaborated with Pleasanton Ridge Research Company (PRRC) to determine whether Sandia Octahedral Molecular Sieves (SOMS) and modified SOMs materials can be synthesized in large batches and produced in granular form. Sandia National Laboratories tested these SOMS and its variants based in aqueous chemical environments for an application-based evaluation of material performance as a sorbent. Testing focused primarily on determining the distribution coefficients (K d ) and chemical selectivity SOMs for alkali earth (Sr) ions in aqueous and dilute seawater solutions. In general the well-crystallized SOMS materials tested exhibited very high K d values (>10 6 ) in distilled water but K d values dropped substantially (%7E10 2 -10 3 ) in the dilute seawater (3%). However, one set of SOMS samples (1.4.2 and 1.4.6) provided by PRRC yielded relatively high K d (approaching 10 4 ) in dilute seawater. Further examination of these samples by scanning electron microscopy (SEM) revealed the presence of at least two phases at least one of which may be accounting for the improved K d values in dilute seawater. Evaluation of Strontium Selectivity by Sandia Octahedral Molecular Sieves (SOMS) January 20, 2016

  11. Power source evaluation capabilities at Sandia National Laboratories

    Energy Technology Data Exchange (ETDEWEB)

    Doughty, D.H.; Butler, P.C.

    1996-04-01

    Sandia National Laboratories maintains one of the most comprehensive power source characterization facilities in the U.S. National Laboratory system. This paper describes the capabilities for evaluation of fuel cell technologies. The facility has a rechargeable battery test laboratory and a test area for performing nondestructive and functional computer-controlled testing of cells and batteries.

  12. Sandia National Laboratories, California Environmental Management System program manual

    Energy Technology Data Exchange (ETDEWEB)

    Larsen, Barbara L.

    2014-04-01

    The Sandia National Laboratories, California (SNL/CA) Environmental Management System (EMS) Program Manual documents the elements of the site EMS Program. The SNL/CA EMS Program conforms to the International Standard on Environmental Management Systems, ISO 14001:2004 and Department of Energy (DOE) Order 436.1.

  13. Sandia National Laboratories, California Environmental Management System program manual.

    Energy Technology Data Exchange (ETDEWEB)

    Larsen, Barbara L.

    2013-04-01

    The Sandia National Laboratories, California (SNL/CA) Environmental Management System (EMS) Program Manual documents the elements of the site EMS Program. The SNL/CA EMS Program conforms to the International Standard on Environmental Management Systems, ISO 14001:2004 and Department of Energy (DOE) Order 436.1.

  14. Transient convective instabilities in directional solidification

    CERN Document Server

    Meca, Esteban

    2010-01-01

    We study the convective instability of the melt during the initial transient in a directional solidification experiment in a vertical configuration. We obtain analytically the dispersion relation, and perform an additional asymptotic expansion for large Rayleigh number that permits a simpler analytical analysis and a better numerical behavior. We find a transient instability, i.e. a regime in which the system destabilizes during the transient whereas the final unperturbed steady state is stable. This could be relevant to growth mode predictions in solidification.

  15. Conditions Of Directional Solidification Affect Superalloy

    Science.gov (United States)

    Schmidt, D. D.; Alter, W. S.; Hamilton, W. D.; Parr, R. A.

    1992-01-01

    Report describes experiments to determine effects of gradient of temperature and rate of solidification on microstructure and fatigue properties of nickel-based superalloy MAR-M246(Hf). Enhancement of properties extends lifespans of objects, including turbo-pump blades of Space Shuttle Main Engines. Results indicate significant improvements in fatigue properties derived through manipulation of parameters of directional solidification. Particularly MAR-M246(Hf) for turbine blades contains small, well-dispersed blocky carbide and microstructure with small distances between dendrite arms, and without eutectic phase.

  16. Solidification Based Grain Refinement in Steels

    Science.gov (United States)

    2010-07-20

    likely to form, the author conducted a Schiel solidification analysis using Thermo-Calc. Table 2 lists the steel chemistry used based on the actual...the phases present during freezing were calculated. Table 3 Steel chemistry used fur Schiel analysis. C (wt. %) Mn (wt %) AKwt. %) Ti(wt. %) N(wt...0.4 0.6 0.8 Mole fraction of all solid phases Figure 23 Schiel solidification analysis for 0.1 % Ti containing 1030 steel. Figure 25 depicts the

  17. Observations of a monotectic solidification interface morphology

    Science.gov (United States)

    Kaukler, W. F.; Frazier, D. O.

    1985-01-01

    For detailed studies of the region around a solidification interface on a microscopic scale, a very thin (essentially two-dimensional) test cell may be translated across two temperature-controlled heating/cooling blocks and viewed with a microscope. Such a device is sometimes referred to as a temperature gradient microscope stage (TGS). Of particular interest in this study is the behavior of a monotectic type solution during solidification. Succinonitrile based model systems for metallic monotectic alloys, when solidified on a TGS, form an unusual 'worm-like' micromorphology. These interfaces are observable in situ under high optical magnification during growth.

  18. Solidification process of Cu66Ti34 amorphous alloysimulated by molecular dynamics%Cu66Ti34非晶合金凝固过程的分子动力学模拟

    Institute of Scientific and Technical Information of China (English)

    邱克强; 厉虹; 孙晶; 尤俊华; 任英磊; 李庆丰

    2011-01-01

    采用分子动力学模拟了二元合金Cu66Ti34的凝固过程.原子间作用采用GEAM势,利用偶关联函数,均方位移(MSD)等分析方法,研究Cu66Ti34合金在4×1013 K/s冷却速度下的玻璃化转变温度、原子的扩散行为.结果表明,通过偶分布函数第一谷的最小值与第一峰最大值之比获得的玻璃转变温度为600 K,与相近成分Cu50Ti50的实验值接近;在800 K时,Cu和Ti的MSD最大值均小于1×10-2 nnm2,合金熔体很粘稠;在600 K时,曲线的斜率降低,在动力学上合金熔体已经凝固.定压比热容与温度成二次分布关系,存在一个峰值温度为892 K的热力学玻璃转变温度,证明了用动力学方法和用热力学方法获得的玻璃转变温度之间的差异.%The solidification process of Cu66Ti34 binary alloy was studied by molecular dynamics simulation. The general embedded atomic (GEAM) potential was selected as many-body interaction. The analytical methods, such as pair correction function (PCF) and mean square displacement (MSD), were employed to calculate the glass transition temperature (Tg) and the diffusion behaviors of atoms at cooling rate of 4×l013 K/s. The results show that the glass transition temperature obtained from inflection point of the curve is 600 K, which is the ratio of minimum to maximum of the first peak of PCF for Cu66Ti34 alloy, and is comparable to that of Cu50Ti50 alloy. The maximum of MSD is lower than 1× 10-2nm2 when the temperature is 800 K, showing that the melt is very sticky. However, when the temperature reaches 600 K, the slope of the curve becomes smaller, showing that the melt is frozen dynamically, which shows that the glass transition temperature varies possibly in certain range due to dynamical factor. Simultaneously, the calculated specific heat capacity (cp) at constant pressure shows that it distributes in secondary order vs temperature. The peak temperature or the glass transition temperature is 892 K, which shows the

  19. Fractal growth in impurity-controlled solidification in lipid monolayers

    DEFF Research Database (Denmark)

    Fogedby, Hans C.; Sørensen, Erik Schwartz; Mouritsen, Ole G.

    1987-01-01

    A simple two-dimensional microscopic model is proposed to describe solidifcation processes in systems with impurities which are miscible only in the fluid phase. Computer simulation of the model shows that the resulting solids are fractal over a wide range of impurity concentrations and impurity...... diffusional constants. A fractal-forming mechanism is suggested for impurity-controlled solidification which is consistent with recent experimental observations of fractal growth of solid phospholipid domains in monolayers. The Journal of Chemical Physics is copyrighted by The American Institute of Physics....

  20. Permeability in a state of partial solidification of aqueous solution

    Science.gov (United States)

    Okada, Masashi; Kang, Chaedong; Okiyama, Haruhiko

    A mushy region was formed by solidifying NaCl aqueous solution in a circular tube or a rectangular tube. The measurements of permeability were performed by changing volume fraction of liquid region in the mushy region. The dendritic ice in the solidification process was observed with a CCD microscope. The following results were obtained. The permeability increases with the volume fraction of liquid phase, and decreases with increasing the super-cooling degree of the solution or increasing the initial concentration of the solution, and is constant after the mushy region was formed. The arm space of dendrite becomes narrower as the super-cooling degree of the solution increases.

  1. Molybdenum-99 Isotope Production Preparation at Sandia National Laboratories

    Energy Technology Data Exchange (ETDEWEB)

    Carson, S.D.; Longley, S.W.; McDonald, M.J.; Parma, E.J.; Vernon, M.E.

    1998-10-07

    `Q&c M. J. McDonald, S. D. Carson, S. W. Longley, E. J. Parma, M. E. Vern `~ I@ .,., Sandia National Laboratories*, P. .0. Box 5800, Albuquerque, NM, 8 W? 1$ tl?;:q `f. (3 . 8 /'~ Abstract This report was prepared as an account of work sponsored byanagency of the United States Government. Neither the United States Government nor any agency thereof, nor any of their employees, make any warranty, express or implied, or assumes any legal liability or responsibility for the accuracy, completeness, or usefulness of any information, apparatus, product, or process disclosed, or represents that its use would not infringe privately owned rights. Reference herein to any specific commercial product, process, or service by trade name, trademark, manufacturer, or otherwise does not necessarily constitute or imply its endorsement, recommendation, or favoring by the United States Government or any agency thereof. The views and opinions of authors expressed herein do not necessarily state or reflect those of the United States Government or any agency thereof. loading on the Cintichem targets. These tests were designed to gain process knowledge prior to processing an irradiated target. The chemical separation tests were performed in a fime hood During cold testing, several tests were performed on individual components of the process to complete, a series of `hot' tests was designed to process irradiated targets. These were designed to optimize the process, identify problems prior to processing higher inventory targets, and to the shielded containment box (SCB). Table 1 is a summary of the tests performed prior to the Test Target Power Post irradiation Total inventory 99M0 inventory (kW)/ Irradiation decay (hrs) (TBq*) /decay (TBq)/decay Time (hrs) inventory (TBq) inventory(TBq) in the processing boxes as color comparisons. Product quality control testing was conducted for all the tests and the results were compared to The production process generates a high activity

  2. Isotopic power supplies for space and terrestrial systems: quality assurance by Sandia National Laboratories

    Energy Technology Data Exchange (ETDEWEB)

    Hannigan, R.L.; Harnar, R.R.

    1981-09-01

    The Sandia National Laboratories participation in Quality Assurance (QA) programs for Radioisotopic Thermoelectric Generators which have been used in space and terrestrial systems over the past 15 years is summarized. Basic elements of the program are briefly described and recognition of assistance from other Sandia organizations is included. Descriptions of the various systems for which Sandia has had the QA responsibility are also presented. In addition, the outlook for Sandia participation in RTG programs for the next several years is noted.

  3. The SEMATECH - Sandia National Laboratories partnership: A case study

    Energy Technology Data Exchange (ETDEWEB)

    Carayannis, E. [George Washington Univ., DC (United States). School of Business and Public Management; Gover, J. [Sandia National Labs., Albuquerque, NM (United States)

    1997-11-01

    SEMATECH was established in 1987 for defense and economic reasons to help the U.S. regain a competitive posture in semiconductor manufacturing. For 10 years SEMATECH was jointly funded by the federal government and semiconductor manufacturing companies representing 85 percent of the U.S. semiconductor industry. SEMATECH has spent about 80 percent of these funds on activities intended to produce useful results between 1 and 3 years. Very early in the establishment of SEMATECH, its members determined that their first priority would be to strengthen their U.S. based suppliers of semiconductor manufacturing equipment. This has been the primary thrust of SEMATECH. SEMATECH first held some 30 workshops on a broad set of technical topics to assess the needs and opportunities to help the industry recover. These workshops scoped manufacturing areas where SEMATECH should focus. These early meetings were an early form of what later came to be termed roadmapping. The scope of R&D needs identified in these workshops well exceeded what SEMATECH could hope to accomplish with its $200 million annual budget. Wayne Johnson of Sandia participated in five of these workshops and used the knowledge gained as the basis for proposals later submitted to SEMATECH on behalf of Sandia. In the fall of 1989 the SETEC program was established at Sandia to support SEMATECH. This was initially a funds-in, work-for-others project that was fully funded by SEMATECH. Thus, the early work was entirely focused on SEMATECH`s needs. Later in the program when SEMATECH funds were supplemented by Department of Energy Cooperative Research and Development funds, attention was given to how this project would benefit Sandia`s defense microelectronics program.

  4. Application of Layer-by-Layer Solidification Principle to Optimization of Large Chain Wheel Foundry Technology

    Institute of Scientific and Technical Information of China (English)

    李日; 毛协民; 柳百成; 李文珍

    2003-01-01

    In order to get a sound casting of the alloy with a solidification range, the principle of directional solidification (DS) and the layer-by-layer solidification(LBLS) should be followed, especially in designing foundry process of steel cas/dng. Using the principles, the reasons for the forming of the defects on the surface of the chain wheels teeth and groove and the forming of MT (magneldc particle testing) thin lines were analyzed. The results of the metallographic observation and the numerical simulation show that the low temperature gradient results in a wider mushy zone at the S/L interface that causes the defects and MT thin lines on the surface of the chain wheel casting. Bvsed on the anslysis, a new casUng technology of the chain wheel was designed and used in the casting production successfully.

  5. Mathematical Model of Fluid Flow and Solidification in Mold Region of Continuous Slab Casting

    Institute of Scientific and Technical Information of China (English)

    谭利坚; 沈厚发; 柳百成

    2003-01-01

    To simulate the phenomena in the mold region of continuous casting by coupling fluid flow and solidification, a three-dimensional mathematical model has been developedbased on the K-ε turbulence equations and the SIMPLER algorithm. A pseudo source term was introduced into the energy equation to account for the latent heat and kinetic energy. The fluid flow in the mushy zone was calculated by defining the fluid viscosity as a function of the solid fraction in the mushy zone. Fine meshes in the solid region improve convergence and reduce iteration time. Comparison of the fluid flow and temperature distribution with and without solidification shows that although the solid shell in the mold is thin, it still greatly affects the flow pattern. The numerical results obtained provide details of the fluid flow and solidification phenomena which can be used to optimize the nozzle structure and other process parameters in continuous casting.

  6. Solidification Structure Refining of 430 Ferrite Stainless Steel With TiN Nucleation

    Institute of Scientific and Technical Information of China (English)

    SHI Cai-xia; CHENG Guo-guang; LI Zhan-jun; ZHAO Pei

    2008-01-01

    The thermodynamics of TiN precipitation in liquid steel of 430 ferrite stainless steel has been calculated to find out the condition of TiN precipitation during the initial solidification stage. The difference in the solidification structure of 430 ferrite stainless steel has been discussed through comparative tests of vacuum induction furnace melt-ing with different contents of Ti. It has been found that the equiaxed grain proportion can be increased from 20% to 69% as the content of Ti from 0.1% up to 0.4%. The size of the TiN particles precipitated is 1--3 μm and the number of TiN particles is about (200--300)/μm2. It is found that the effect of using TiN to refine the solidification structure has been confirmed under the strict process condition used for 430 ferrite stainless steel.

  7. A 3-phase model for mixed columnar-equiaxed solidification in DC casting of bronze

    Science.gov (United States)

    Hao, J.; Grasser, M.; Wu, M.; Ludwig, A.; Riedle, J.; Eberle, R.

    2012-01-01

    A three-phase Eulerian approach is used to model the columnar-to-equiaxed transition (CET) during solidification in DC casting of technical bronze. The three phases are the melt, the solidifying columnar dendrites and the equiaxed grains. They are considered as spatially interpenetrating and interacting continua by solving the conservation equations of mass, momentum, species and enthalpy for all three phases. The so defined solidification model is applied to a binary CuSn6 DC casting process as a benchmark to demonstrate the model potentials. Two cases are studied: one considering only feeding flow and one including both feeding flow and equiaxed sedimentation. The simulated results of mixed columnar and equiaxed solidification are presented and discussed including the occurrence of CET, phase distribution, feeding flow, equiaxed sedimentation and their influence on macrosegregation.

  8. Particle incorporation in metallic melts during dendritic solidification-undercooling experiments under reduced gravity

    Energy Technology Data Exchange (ETDEWEB)

    Lierfeld, T. [Institute of Space Simulation, German Aerospace Center (DLR), D-51170 Cologne (Germany); Institute of Materials, Ruhr-University Bochum, D-44780 Bochum (Germany)], E-Mail: thomas.lierfeld@dlr.de; Gandham, P. [Institute of Space Simulation, German Aerospace Center (DLR), D-51170 Cologne (Germany); Department of Metallurgical and Materials Engineering, IITM, Chennai (India); Kolbe, M. [Institute of Space Simulation, German Aerospace Center (DLR), D-51170 Cologne (Germany); Schenk, T. [Experiments Division (ID19), ESRF, F-38043 Grenoble (France); Laboratoire de Physique des Materiaux, EdM de Nancy, F-54042 Nancy (France); Singer, H.M. [Laboratory for Solid State Physics, Swiss Federal Institute of Technology ETH, CH-8093 Zurich (Switzerland); Eggeler, G. [Institute of Materials, Ruhr-University Bochum, D-44780 Bochum (Germany); Herlach, D.M. [Institute of Space Simulation, German Aerospace Center (DLR), D-51170 Cologne (Germany)

    2007-03-25

    The interaction of ceramic particles with a dendritic solid/liquid-interface has been investigated by undercooling experiments with different levels of convection: (i) in a terrestrial electromagnetic levitation facility and (ii) in TEMPUS, a facility for containerless processing, under low gravity conditions during parabolic flights. Entrapment of particles in ground experiments and engulfment of a significant fraction of submicron particles under low gravity conditions are attributed to the lower level of convection in the latter experiments and to morphological features of dendritic solidification. X-ray radiography has been used for in situ observations of directional solidification in Al{sub 90}Cu{sub 10} with alumina particles.

  9. Rapid directional solidification in Sn-Cu lead-free solder

    Institute of Scientific and Technical Information of China (English)

    Jun Shen; Yongchang Liu; Houxiu Gao

    2006-01-01

    An experimental study on the microstructures of a rapid directionally solidified metallo-eutectic Sn-Cu alloy was carried out.This material is an important alloy that is used as a lead-free solder. The results showed that the kinetic undercooling due to the rapid solidification process led to the formation of a pseudoeutectic zone, whereas the hypereutectic reaction produced the regular lamellar structure in the hypereutectic Sn-1.0Cu alloy. The corresponding arm spacing in the obtained lamellar phases decreased gradually with the increase of the applied cooling rate, which corresponded well with the prediction of a rapid directional solidification model.

  10. A Combined Numerical-Experimental Approach to Quantify the Thermal Contraction of A356 During Solidification

    Science.gov (United States)

    Macht, J. P.; Maijer, D. M.; Phillion, A. B.

    2017-07-01

    A process for generating thermal contraction coefficients for use in the solidification modeling of aluminum castings is presented. Sequentially coupled thermal-stress modeling is used in conjunction with experimentation to empirically generate the thermal contraction coefficients for a strontium-modified A356 alloy. The impact of cooling curve analysis on the modeling procedure is studied. Model results are in good agreement with experimental findings, indicating a sound methodology for quantifying the thermal contraction. The technique can be applied to other commercially relevant aluminum alloys, increasing the utility of solidification modeling in the casting industry.

  11. Improved solidification influence modelling for Eulerian fuel-coolant interaction codes

    Energy Technology Data Exchange (ETDEWEB)

    Ursic, Mitja, E-mail: mitja.ursic@ijs.s [Jozef Stefan Institute, Jamova cesta 39, SI-1000 Ljubljana (Slovenia); Leskovar, Matjaz; Mavko, Borut [Jozef Stefan Institute, Jamova cesta 39, SI-1000 Ljubljana (Slovenia)

    2011-04-15

    Steam explosion experiments revealed important differences in the efficiency between simulant alumina and oxidic corium melts. The experimentally observed differences are importantly attributed to the differences in the melt droplets solidification and void production, which are limiting phenomena in the steam explosion process and have to be adequately modelled in fuel-coolant interaction codes. This article focuses on the modelling of the solidification effect. An improved solidification influence modelling approach for Eulerian fuel-coolant interaction codes was developed and is presented herein. The solidification influence modelling in fuel-coolant interaction codes is strongly related to the modelling of the temperature profile and the mechanical effect of the crust on the fragmentation process. Therefore the first objective was to introduce an improved temperature profile modelling and a fragmentation criterion for partly solidified droplets. The fragmentation criterion was based on the established modified Weber number, which considers the crust stiffness as a stabilizing force acting to retain the crust under presence of the hydrodynamic forces. The modified Weber number was validated on experimental data. The application of the developed improved solidification influence modelling enables an improved determination of the melt droplet mass, which can be efficiently involved in the fine fragmentation during the steam explosion process. Additionally, also the void production modelling is improved, because it is strongly related to the temperature profile modelling in the frame of the solidification influence modelling. Therefore the second objective was to enable an improved solidification influence modelling in codes with an Eulerian formulation of the droplet field. Two additional transported model parameters based on the most important droplets features regarding the fuel-coolant interaction behaviour, were derived. First, the crust stiffness was

  12. Microprestress-Solidification Theory for Concrete Creep. II: Algorithm and Verification

    DEFF Research Database (Denmark)

    Bazant, Z. P.; Hauggaard-Nielsen, Anders Boe; Bajewa, S.

    1997-01-01

    The companion paper in this issue (Bazant et al. 1997) presents a generalization of the solidification theory. Compared to the previous solidification theory, the generalization is better justified by the understanding of the physical processes involved in the effects of aging and drying...... on the creep of concrete. It remains to formulate a numerical algorithm for practical application of this new theory in finite-element programs and to compare the new theory to the main available experimental data. This is the purpose of this paper. All the definitions and notations introduced in the preceding...

  13. (AADSF) Advanced Automated Directional Solidification Furnace Onboard STS-87 USMP-4

    Science.gov (United States)

    1997-01-01

    The purpose of the experiments for the Advanced Automated Directional Solidification Furnace (AADSF) is to determine how gravity-driven convection affects the composition and properties of alloys (mixtures of two or more materials, usually metal). During the USMP-4 mission, the AADSF will solidify crystals of lead tin telluride and mercury cadmium telluride, alloys of compound semiconductor materials used to make infrared detectors and lasers, as experiment samples. Although these materials are used for the same type application their properties and compositional uniformity are affected differently during the solidification process.

  14. Modeling of the Formation of AlN Precipitates During Solidification of Steel

    Directory of Open Access Journals (Sweden)

    Kalisz D.

    2013-03-01

    Full Text Available The study was carried out computer simulations of the formation process of AlN precipitates in the solidification of steel. The chemical composition of steel and non-metallic inclusions formed was determined using the commercial software FactSage. Calculated amount of precipitates formed during cooling of steel between the liquidus and solidus temperatures under conditions of thermodynamic equilibrium. In parallel, the computations were performed using your own computer program. It was found that aluminum nitride is formed at the final stage of solidification, and the condition of its formation is low oxygen content in steel.

  15. Modeling of the Formation of AlN Precipitates During Solidification of Steel

    Directory of Open Access Journals (Sweden)

    D. Kalisz

    2013-01-01

    Full Text Available The study was carried out computer simulations of the formation process of AlN precipitates in the solidification of steel. The chemical composition of steel and non-metallic inclusions formed was determined using the commercial software FactSage. Calculated amount of precipitates formed during cooling of steel between the liquidus and solidus temperatures under conditions of thermodynamic equilibrium. In parallel, the computations were performed using your own computer program. It was found that aluminum nitride is formed at the final stage of solidification, and the condition of its formation is low oxygen content in steel.

  16. Phase field modeling of multiple dendrite growth of AI-Si binary alloy under isothermal solidification

    Institute of Scientific and Technical Information of China (English)

    Sun Qiang; Zhang Yutuo; Cui Haixia; Wang Chengzhi

    2008-01-01

    Phase field method offers the prospect of being able to perform realistic numerical experiments on dendrite growth in metallic systems. In this study, the growth process of multiple dendrites in Ai-2-mole-%-Si binary alloy under isothermal solidification was simulated using phase field model. The simulation results showed the impingement of arbitrarily oriented crystals and the competitive growth among the grains during solidification. With the increase of growing time, the grains begin to coalesce and impinge the adjacent grains. When the dendrites start to impinge, the dendrite growth is obviously inhibited.

  17. Solidification studies of automotive heat exchanger materials

    Science.gov (United States)

    Carlberg, T.; Jaradeh, M.; Kamgou Kamaga, H.

    2006-11-01

    Modifications of the aluminum alloy AA 3003 have been studied to improve and tailorits properties for applications in automotive heat exchangers. Laboratory techniques have been applied to simulate industrial direct-chill casting, and some basic solidification studies have been conducted. The results are coupled to structures observed in industrial-size ingots and discussed in terms of structure-property relations.

  18. Detached Growth of Germanium by Directional Solidification

    Science.gov (United States)

    Palosz, W.; Volz, M. P.; Cobb, S.; Motakef, S.; Szofran, F. R.

    2004-01-01

    The conditions of detached solidification under controlled pressure differential across the meniscus were investigated. Uncoated and graphite- or BN-coated silica and pBN crucibles were used. Detached and partly detached growth was achieved in pBN and BN-coated crucibles, respectively. The results of the experiments are discussed based on the theory of Duffar et al.

  19. Microstructure Development during Solidification of Aluminium Alloys

    NARCIS (Netherlands)

    Ruvalcaba Jimenez, D.G.

    2009-01-01

    This Thesis demonstrates studies on microstructure development during the solidification of aluminium alloys. New insights of structure development are presented here. Experimental techniques such as quenching and in-situ High-brilliance X-ray microscopy were utilized to study the microstructure evo

  20. A study on polypropylene encapsulation and solidification of textile sludge.

    Science.gov (United States)

    Kumari, V Krishna; Kanmani, S

    2011-10-01

    The textile sludge is an inevitable solid waste from the textile wastewater process and is categorised under toxic substances by statutory authorities. In this study, an attempt has been made to encapsulate and solidify heavy metals and dyes present in textile sludge using polypropylene and Portland cement. Sludge samples (2 Nos.) were characterized for pH (8.5, 9.5), moisture content (1.5%, 1.96%) and chlorides (245mg/L, 425.4mg/L). Sludge samples were encapsulated into polypropylene with calcium carbonate (additive) and solidified with cement at four different proportions (20, 30, 40, 50%) of sludge. Encapsulated and solidified cubes were made and then tested for compressive strength. Maximum compressive strength of cubes (size, 7.06cm) containing sludge (50%) for encapsulation (16.72 N/mm2) and solidification (18.84 N/mm2) was more than that of standard M15 mortar cubes. The leachability of copper, nickel and chromium has been effectively reduced from 0.58 mg/L, 0.53 mg/L and 0.07 mg/L to 0.28mg/L, 0.26mg/L and BDL respectively in encapsulated products and to 0.24mg/L, BDL and BDL respectively in solidified products. This study has shown that the solidification process is slightly more effective than encapsulation process. Both the products were recommended for use in the construction of non-load bearing walls.

  1. Solidification fronts in large magma chambers: insights from the anomalies

    Science.gov (United States)

    VanTongeren, J. A.

    2012-12-01

    The emplacement of hot viscous magma into the cold rigid crust causes a thermal disturbance within both the country rock and the magma. With time, heat loss from the molten interior to the walls causes solidification at the floor, roof and margins of the magma chamber. As is observed in both experiment and theory, in the absence of hydrothermal convection, the majority of heat is lost via conduction through the roof of the intrusion. In basaltic sills and layered mafic intrusions (LMIs), this solidification front is manifest in the deposition of mineral assemblages and compositions that become progressively more evolved from the floor of the intrusion upwards (the 'Layered Series'; LS) and from the roof downwards (the UBS) such that the most chemically evolved rocks are found in the interior of the magma body at a 'Sandwich Horizon'. The formation of a UBS, as typified by the Skaergaard Intrusion, is a natural outcome of the progression of the solidification front from the cold roof to the hot center of the magma chamber. There are, however, a few unique LMIs for which little or no UBS exists. Convection of the molten magma, reinjection and mixing of new magma, compaction of cumulates, and porous flow of interstitial liquid, among other processes, can affect the final location and composition of the most differentiated liquids; but ultimately, all are linked to the nature of heat loss from the magma chamber. In this study, I examine the thermal evolution of several classic LMIs as it is recorded in the extent of the preserved upper solidification front (or Upper Border Series; 'UBS'). For those intrusions that have experienced crystallization at the roof, such as the Skaergaard Intrusion, the development of a UBS reduces the temperature gradient at the roof and effectively slows the rate of heat loss from the main magma body. However, for those intrusions that do not have an UBS, such as the Bushveld Complex, the cooling rate is controlled only by the maximum rate

  2. Management of citation verification requests for multiple projects at Sandia National Laboratories

    Energy Technology Data Exchange (ETDEWEB)

    Crawford, C.S.

    1995-12-31

    Sandia National Laboratories` (SNL) Technical Library is now responsible for providing citation verification management support for all references cited in technical reports issued by the Nuclear Waste Management (NWM) Program. This paper dancing how this process is managed for the Yucca Mountain Site Characterization (YWP), Waste Isolation Pilot Plant (WIPP), Idaho National Engineering Laboratory (INEL), and Greater Confinement Disposal (GCD) projects. Since technical reports are the main product of these projects, emphasis is placed on meeting the constantly evolving needs of these customers in a timely and cost-effective manner.

  3. Technical Proposal for Loading 3000 Gallon Crude Oil Samples from Field Terminal to Sandia Pressurized Tanker to Support US DOE/DOT Crude Oil Characterization Research Study

    Energy Technology Data Exchange (ETDEWEB)

    Lord, David; Allen, Raymond

    2016-10-01

    Sandia National Laboratories is seeking access to crude oil samples for a research project evaluating crude oil combustion properties in large-scale tests at Sandia National Laboratories in Albuquerque, NM. Samples must be collected from a source location and transported to Albuquerque in a tanker that complies with all applicable regulations for transportation of crude oil over public roadways. Moreover, the samples must not gain or lose any components, to include dissolved gases, from the point of loading through the time of combustion at the Sandia testing facility. In order to achieve this, Sandia designed and is currently procuring a custom tanker that utilizes water displacement in order to achieve these performance requirements. The water displacement procedure is modeled after the GPA 2174 standard “Obtaining Liquid Hydrocarbons Samples for Analysis by Gas Chromatography” (GPA 2014) that is used routinely by crude oil analytical laboratories for capturing and testing condensates and “live” crude oils, though it is practiced at the liter scale in most applications. The Sandia testing requires 3,000 gallons of crude. As such, the water displacement method will be upscaled and implemented in a custom tanker. This report describes the loading process for acquiring a ~3,000 gallon crude oil sample from commercial process piping containing single phase liquid crude oil at nominally 50-100 psig. This document contains a general description of the process (Section 2), detailed loading procedure (Section 3) and associated oil testing protocols (Section 4).

  4. A brief history of Sandia's National security missions.

    Energy Technology Data Exchange (ETDEWEB)

    Drewien, Celeste A. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); O' Canna, Myra Lynn [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Stikar, John Anthony. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

    2014-09-01

    To help members of the workforce understand what factors contribute to Sandia National Laboratories national security mission, the authors describe the evolution of Sandias core mission and its other mission components. The mission of Sandia first as a division of Los Alamos and later as Sandia Corporation underlies our core nuclear weapon mission of today. Sandias mission changed in 1963 and twice more in the 1970s. This report should help staff and management appreciate the need for mission evolution. A clear definition and communication of a consistent corporate mission statement is still needed.

  5. Validation of a 3D multi-physics model for unidirectional silicon solidification

    NARCIS (Netherlands)

    Simons, P.; Lankhorst, A.M.; Habraken, A.; Faber, A.J.; Tiuleanu, D.; Pingel, R.

    2012-01-01

    A model for transient movements of solidification fronts has been added to X-stream, an existing multi-physics simulation program for high temperature processes with flow and chemical reactions. The implementation uses an enthalpy formulation and works on fixed grids. First we show the results of a

  6. Solidification Structure of Low Carbon Steel Strips with Different Phosphorus Contents Produced by Strip Casting

    Institute of Scientific and Technical Information of China (English)

    Na LI; Zhenyu LIU; Yiqing QIU; Zhaosen LIN; Xianghua LIU; Guodong WANG

    2006-01-01

    In the present paper, low carbon steel strips with different phosphorus contents were produced using a twin roll strip casting process. The solidification structure was studied and its features were analyzed in detail. It was found that the strips possessed a fine microstructure compared with the mould cast steels. With increasing phosphorus content more ferrite has been formed with finer grains.

  7. Rapid Solidification of AB{sub 5} Hydrogen Storage Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Gulbrandsen-Dahl, Sverre

    2002-01-01

    This doctoral thesis is concerned with rapid solidification of AB{sub 5} materials suitable for electrochemical hydrogen storage. The primary objective of the work has been to characterise the microstructure and crystal structure of the produced AB{sub 5} materials as a function of the process parameters, e.g. the cooling rate during rapid solidification, the determination of which has been paid special attention to. The thesis is divided into 6 parts, of which Part I is a literature review, starting with a short presentation of energy storage alternatives. Then a general review of metal hydrides and their utilisation as energy carriers is presented. This part also includes more detailed descriptions of the crystal structure, the chemical composition and the hydrogen storage properties of AB{sub 5} materials. Furthermore, a description of the chill-block melt spinning process and the gas atomisation process is given. In Part II of the thesis a digital photo calorimetric technique has been developed and applied for obtaining in situ temperature measurements during chill-block melt spinning of a Mm(NiCoMnA1){sub 5} hydride forming alloy (Mm = Mischmetal of rare earths). Compared with conventional colour transmission temperature measurements, this technique offers a special advantage in terms of a high temperature resolutional and positional accuracy, which under the prevailing experimental conditions were found to be {+-}29 K and {+-} 0.1 mm, respectively. Moreover, it is shown that the cooling rate in solid state is approximately 2.5 times higher than that observed during solidification, indicating that the solid ribbon stayed in intimate contact with the wheel surface down to very low metal temperatures before the bond was broken. During this contact period the cooling regime shifted from near ideal in the melt puddle to near Newtonian towards the end, when the heat transfer from the solid ribbon to the wheel became the rate controlling step. In Part III of the

  8. Minimizing Segregation during the Controlled Directional Solidification of Dendric Alloys

    Science.gov (United States)

    Grugel, Richard N.; Fedoseyev, Alex; Kim, Shin-Woo

    2003-01-01

    Gravity-driven convection induced in the liquid by density gradients of temperature or composition disrupts uniform dendritic growth during controlled directional solidification and promotes severe macrosegregation. The solute-rich region about the dendrite tip appears to play a pivotal role in channel initiation. Allen and Hunt referred to this region as an "initial transient" or dynamic region constituting steep concentration gradients. Experimental investigation also point to the role the tip region plays in developing microstructure. Hellawell and co-workers showed that flow-through dendritic channels could be effectively disrupted, and segregation minimized, during the gradient freezing of bulk castings by rotating the melt through a slight angle with respect to Earth's gravity vector. Adapting this principle to controlled directional solidification, it has been shown" that segregation in dendritic alloys can be minimized, and properties improved, by processing the sample near horizontal in conjunction with a slow axial rotation of the crucible. It is postulated that the observed microstructural uniformity arises by maintaining the developing solute field about the dendrite tip. Solute rejected during vertical directional solidification will rise or sink parallel to the primary dendrite arms during axial rotation setting the stage for accumulation, instabilities, and segregation. In contrast, during horizontal growth, the rejected solute will sink or rise perpendicular to the primary dendrite. Now, in the presence of a slight axial rotation, solute that was initially sinking (or rising) will find itself above (or below) its parent dendrite, i.e., still about the tip region. The following is intended to experimentally demonstrate the viability of this concept in coordination with a model that gives predictive insight regarding solute distribution about growing dendrites. Alloys based on the lead-tin eutectic system were used in this study. The system is well

  9. Microdomain patterns from directional eutectic solidification and epitaxy

    Science.gov (United States)

    De Rosa C; Park; Thomas; Lotz

    2000-05-25

    Creating a regular surface pattern on the nanometre scale is important for many technological applications, such as the periodic arrays constructed by optical microlithography that are used as separation media in electrophoresis, and island structures used for high-density magnetic recording devices. Block copolymer patterns can also be used for lithography on length scales below 30 nanometres (refs 3-5). But for such polymers to prove useful for thin-film technologies, chemically patterned surfaces need to be made substantially defect-free over large areas, and with tailored domain orientation and periodicity. So far, control over domain orientation has been achieved by several routes, using electric fields, temperature gradients, patterned substrates and neutral confining surfaces. Here we describe an extremely fast process that leads the formation of two-dimensional periodic thin films having large area and uniform thickness, and which possess vertically aligned cylindrical domains each containing precisely one crystalline lamella. The process involves rapid solidification of a semicrystalline block copolymer from a crystallizable solvent between glass substrates using directional solidification and epitaxy. The film is both chemically and structurally periodic, thereby providing new opportunities for more selective and versatile nanopatterned surfaces.

  10. Quantitative characterization of mns inclusions in S355 steel regarding to solidification rate

    Directory of Open Access Journals (Sweden)

    Mahmutović Aida

    2013-01-01

    Full Text Available A practice of special interest for metallurgical steelmaking is the relationship between redistribution of solute elements and dendrite microsegregation that occurs during solidification. These phenomena have a significant impact on the final properties of cast and forged products. In this paper, a calculation of the characteristic chemical phases in S355 steel using a software program Thermo-Calc is presented. Also, the paper presents experimental measurements of the dendrites size and non-metallic inclusions using optical and electron probe microanalyzer, as well as the calculation of the local solidification rate on the particular example. These phenomena are of special interest when it comes to thin castings and higher cooling rates. Thin castings require higher quality of casting surface, corresponding distribution, and character than those of non-metallic inclusions. Thermo-calc software was used for calculation of equilibrium phases, temperature ranges of solidification of tested material, and temperature range for developing characteristic equilibrium phase. It was found that during solidification and cooling processes manganese sulphide inclusions were formed. Additionally, accurate values for solidus and liquidus temperatures, which coincide with the values of solidus and liquidus temperatures obtained by the Thermo Calc, were calculated. Using optical and electron probe microanalyzer, the type of inclusions were confirmed, whereas chemical composition and size measurement of dendrites, and formed non-metallic inclusions were determined. Mapping and Linescan methods were used to examine the size and exact chemical composition of sulphides in atomic percents. Using secondary dendrites local solidification rate was calculated (for casting surface area solidification rate was 5 K/s. This paper gives contribution to better understanding the influence of cooling rate on casting microstructure formation and dendrites, which essentially

  11. Micro/macro solidification modeling of columnar eutectic growth

    Science.gov (United States)

    Judson, Ward Michael

    2000-11-01

    A general multidimensional model of alloy solidification is presented in which a velocity-dependent freezing temperature is coupled with the macroscale energy equation. The velocity dependence of the freezing temperature ( Tf˜v ) results from the microscale species diffusion for microstructures with coupled eutectic growth. At solidification rates ( ˜ 1--10 mm/s) that are representative of gravity permanent mold and die casting processes, consideration of the nonequilibrium conditions at the interface affects the prediction of the macroscale thermal field. Near-eutectic alloys freeze with a macroscopically discrete solid-liquid interface at a temperature below the equilibrium eutectic temperature. The model is illustrated with unidirectional solidification of a near-eutectic alloy in a finite domain and solved numerically with a fixed-grid Galerkin finite element method. The numerical algorithm includes inexpensive steps to compute the interface speed explicitly. By nondimensionalizing the governing equations the effect of coupled eutectic growth on heat transport is clearly identified so that the model's sensitivity to important parameters can be investigated. Additionally, the average eutectic spacing can be determined with the temperature field, rather than post-determination from a standard, uncoupled solution of the energy equation. The eutectic coupling results indicate that the predicted solid-liquid interface location lags behind the uncoupled solution; therefore, decreasing the amount of solid formed, increasing the total solidification time, and increasing the average eutectic spacing. A procedure is also illustrated for computing mechanical properties using experimental correlations and the computed interface velocity history. The effect of the eutectic undercooling is then studied in a square domain and a realistic three-dimensional production casting geometry. In order to address the multidimensional cases, a phase-field formulation is developed

  12. National Environmental Policy Act (NEPA) Compliance Guide, Sandia National Laboratories

    Energy Technology Data Exchange (ETDEWEB)

    Hansen, R.P. [Hansen Environmental Consultants, Englewood, CO (United States)

    1995-08-01

    This report contains a comprehensive National Environmental Policy Act (NEPA) Compliance Guide for the Sandia National Laboratories. It is based on the Council on Environmental Quality (CEQ) NEPA regulations in 40 CFR Parts 1500 through 1508; the US Department of Energy (DOE) N-EPA implementing procedures in 10 CFR Part 102 1; DOE Order 5440.1E; the DOE ``Secretarial Policy Statement on the National Environmental Policy Act`` of June 1994- Sandia NEPA compliance procedures-, and other CEQ and DOE guidance. The Guide includes step-by-step procedures for preparation of Environmental Checklists/Action Descriptions Memoranda (ECL/ADMs), Environmental Assessments (EAs), and Environmental Impact Statements (EISs). It also includes sections on ``Dealing With NEPA Documentation Problems`` and ``Special N-EPA Compliance Issues.``

  13. 1980 environmental monitoring report, Sandia National Laboratories, Albuquerque, New Mexico

    Energy Technology Data Exchange (ETDEWEB)

    Millard, G.C.; Simmons, T.N.; Gray, C.E.; O' Neal, B.L.

    1981-04-01

    Sandia National Laboratories in Albuquerque is located south of the city on two broad mesas. The local climate is arid continental. Radionuclides are potentially released from five technical areas from the Laboratories' research activities. Sandia's environmental monitoring program searches for cesium-137, tritium, uranium, alpha emitters, and beta emitters in water, soil, air, and vegetation. No activity was found in public areas in excess of that found in local background in 1980. The Albuquerque population receives only 0.11 person-rem (estimated) from airborne radioactive releases. While national security research is the Laboratories' major responsibility, energy research is a major area of activity. Both these research areas cause radioactive releases.

  14. Tiger Team assessment of the Sandia National Laboratories, Albuquerque

    Energy Technology Data Exchange (ETDEWEB)

    1991-05-01

    This report documents the Tiger Team Assessment of Sandia National Laboratories (SNL), Albuquerque, located in Albuquerque, New Mexico. SNL, Albuquerque, is operated by the Sandia Corporation (a wholly owned subsidiary of the American Telephone and Telegraph Company) for the US Department of Energy (DOE). The environmental assessment also included DOE tenant facilities at Ross Aviation, Albuquerque Microelectronics Operation, and the Central Training Academy. The assessment was conducted from April 15 to May 24, 1991, under the auspices of DOE's Office of Special Projects under the Assistant Secretary for Environment, Safety and Health (ES H). The assessment was comprehensive, encompassing ES H disciplines, management, self-assessments, and quality assurance; transportation; and waste management operations. Compliance with applicable federal, state, and local regulations; applicable DOE Orders; best management practices; and internal SNL, Albuquerque, requirements were assessed. In addition, an evaluation of the adequacy and effectiveness of DOE and SNL, Albuquerque management of ES H programs was conducted.

  15. Airbags to Martian Landers: Analyses at Sandia National Laboratories

    Energy Technology Data Exchange (ETDEWEB)

    Gwinn, K.W.

    1994-03-01

    A new direction for the national laboratories is to assist US business with research and development, primarily through cooperative research and development agreements (CRADAs). Technology transfer to the private sector has been very successful as over 200 CRADAs are in place at Sandia. Because of these cooperative efforts, technology has evolved into some new areas not commonly associated with the former mission of the national laboratories. An example of this is the analysis of fabric structures. Explicit analyses and expertise in constructing parachutes led to the development of a next generation automobile airbag; which led to the construction, testing, and analysis of the Jet Propulsion Laboratory Mars Environmental Survey Lander; and finally led to the development of CAD based custom garment designs using 3D scanned images of the human body. The structural analysis of these fabric structures is described as well as a more traditional example Sandia with the test/analysis correlation of the impact of a weapon container.

  16. 1994 Site Environmental Report Sandia National Laboratories Albuquerque, New Mexico

    Energy Technology Data Exchange (ETDEWEB)

    Shyr, L.J.; Wiggins, T.; White, B.B. [eds.] [and others

    1995-09-01

    This 1994 report contains data from routine radiological and nonradiological environmental monitoring activities. Summaries of significant environmental compliance programs in progress, such as National Environmental Policy Act documentation, environmental permits, environmental restoration, and various waste management programs for Sandia National Laboratories in Albuquerque, New Mexico, are included. The maximum off-site dose impact from air emissions was calculated to be 1.5 x 10{sup -4} millirem. The total population within a 50-mile radius of Sandia National Laboratories/New Mexico received an estimated collective dose of 0.012 person-rem during 1994 from the laboratories` operations. This report is prepared for the U.S. Department of Energy in compliance with DOE Order 5400.1.

  17. Sandia National Laboratories, California proposed CREATE facility environmental baseline survey.

    Energy Technology Data Exchange (ETDEWEB)

    Catechis, Christopher Spyros

    2013-10-01

    Sandia National Laboratories, Environmental Programs completed an environmental baseline survey (EBS) of 12.6 acres located at Sandia National Laboratories/California (SNL/CA) in support of the proposed Collaboration in Research and Engineering for Advanced Technology and Education (CREATE) Facility. The survey area is comprised of several parcels of land within SNL/CA, County of Alameda, California. The survey area is located within T 3S, R 2E, Section 13. The purpose of this EBS is to document the nature, magnitude, and extent of any environmental contamination of the property; identify potential environmental contamination liabilities associated with the property; develop sufficient information to assess the health and safety risks; and ensure adequate protection for human health and the environment related to a specific property.

  18. OPTIMASI PEMADATAM CEPAT PADA PENGAYAAN MINYAK IKAN HASIL SAMPING PENGALENGAN LEMURU DENGAN ASAM LEMAK w-3 MENGGUNAKAN METODE PERMUKAAN RESPON [Optimization of Rapid Solidification to Enrich Fish Oil from by-Product of Lemuru Canning Processing with w-3 batty Acids by Response Surface Method

    Directory of Open Access Journals (Sweden)

    Teti Estiasih1

    2005-12-01

    Full Text Available Oil from by-product of lemuru canning processing was a source of w-3 fatty acid but its characteristics had out been known. The content of w-3 fatty acids of this oil had to be increased. Various methods are available to enhance w-3 fatty acids concentration Rapid solidification was one of limited methods to enrich fish oil by w-3 fatty acids containing triglycerides.This research was conducted to optimize rapid solidification condition to enrich fish oil from by product of lemuru canning processing with w-3 fatty acids and characterize the enriched oil compared by International Association of Fish Meal and Oil Manufacturers standard. In optimization process, the content of EPA+OHA and yield .was maximized. A two-factors central composite design in Response Surface Method was used to study the effect of solvent-to-oil ratio (X1 and extraction time (X2. The response (Y is the multiplication of EPA+DHA content by yield.The results showed that under optimum conditions the maximum response were obtained at a solvent-to-oil ratio of 3,95:1(vw and extraction time of 24,93 hours. The w-3 fatty acids enriched fish oil had EPA+DHA content of 33,33% and yield of 9.40% (w/w.The produced w-3 fatty acids enriched fish oil had good quality based on food grade fish oil standard, unless Fe and Cu content. Chelation could reduce these oxidizing metals.

  19. Sandia equation of state data base: seslan File

    Energy Technology Data Exchange (ETDEWEB)

    Kerley, G.I. [Sandia National Labs., Albuquerque, NM (US); Christian-Frear, T.L. [RE/SPEC Inc., Albuquerque, NM (US)

    1993-06-24

    Sandia National Laboratories maintains several libraries of equation of state tables, in a modified Sesame format, for use in hydrocode calculations and other applications. This report discusses one of those libraries, the seslan file, which contains 78 tables from the Los Alamos equation of state library. Minor changes have been made to these tables, making them more convenient for code users and reducing numerical difficulties that occasionally arise in hydrocode calculations.

  20. DESALINATION AND WATER TREATMENT RESEARCH AT SANDIA NATIONAL LABORATORIES.

    Energy Technology Data Exchange (ETDEWEB)

    Rigali, Mark J. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Miller, James E. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Altman, Susan J. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Biedermann, Laura [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Brady, Patrick Vane. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Kuzio, Stephanie P. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Nenoff, Tina M. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Rempe, Susan [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

    2016-11-01

    Water is the backbone of our economy - safe and adequate supplies of water are vital for agriculture, industry, recreation, and human consumption. While our supply of water today is largely safe and adequate, we as a nation face increasing water supply challenges in the form of extended droughts, demand growth due to population increase, more stringent health-based regulation, and competing demands from a variety of users. To meet these challenges in the coming decades, water treatment technologies, including desalination, will contribute substantially to ensuring a safe, sustainable, affordable, and adequate water supply for the United States. This overview documents Sandia National Laboratories' (SNL, or Sandia) Water Treatment Program which focused on the development and demonstration of advanced water purification technologies as part of the larger Sandia Water Initiative. Projects under the Water Treatment Program include: (1) the development of desalination research roadmaps (2) our efforts to accelerate the commercialization of new desalination and water treatment technologies (known as the 'Jump-Start Program),' (3) long range (high risk, early stage) desalination research (known as the 'Long Range Research Program'), (4) treatment research projects under the Joint Water Reuse & Desalination Task Force, (5) the Arsenic Water Technology Partnership Program, (6) water treatment projects funded under the New Mexico Small Business Administration, (7) water treatment projects for the National Energy Technology Laboratory (NETL) and the National Renewable Energy Laboratory (NREL), (8) Sandia- developed contaminant-selective treatment technologies, and finally (9) current Laboratory Directed Research and Development (LDRD) funded desalination projects.

  1. Sandia National Laboratories, California Waste Management Program annual report.

    Energy Technology Data Exchange (ETDEWEB)

    Brynildson, Mark E.

    2010-02-01

    The annual program report provides detailed information about all aspects of the Sandia National Laboratories, California (SNL/CA) Waste Management Program. It functions as supporting documentation to the SNL/CA Environmental Management System Program Manual. This annual program report describes the activities undertaken during the past year, and activities planned in future years to implement the Waste Management (WM) Program, one of six programs that supports environmental management at SNL/CA.

  2. Sandia non-fusion R&D supported by FES.

    Energy Technology Data Exchange (ETDEWEB)

    Nygren, Richard E. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

    2015-06-03

    Until 2012, Sandia participated regularly in non-fusion R&D that was supported primarily through our collaborations with companies in the DOE program for Small Business Innovative Research but also in some work-for-others contracts. In this work, funds were recovered from collaborating institutions for the staff time and materials used, but FES had supported the facility itself and in doing so enabled the contributions to the non-fusion R&D below.

  3. Sandia wind program FY94 annual operating plan

    Energy Technology Data Exchange (ETDEWEB)

    Dodd, H.M.

    1993-10-01

    This document presents the objectives, accomplishments and activity plan for the Sandia Wind Energy Technology Program. The status of the current program is summarized and the planned FY94 activities are defined. Appendices detailing the cost, performance and schedule associated with these activities are also included. Funding requirements are given for several scenarios in order to reflect the impact of funding variability on program progress.

  4. Sandia National Laboratories, California Hazardous Materials Management Program annual report.

    Energy Technology Data Exchange (ETDEWEB)

    Brynildson, Mark E.

    2011-02-01

    The annual program report provides detailed information about all aspects of the Sandia National Laboratories, California (SNL/CA) Hazardous Materials Management Program. It functions as supporting documentation to the SNL/CA Environmental Management System Program Manual. This program annual report describes the activities undertaken during the calender past year, and activities planned in future years to implement the Hazardous Materials Management Program, one of six programs that supports environmental management at SNL/CA.

  5. Site Environmental Report for 2010 Sandia National Laboratories, California.

    Energy Technology Data Exchange (ETDEWEB)

    Larsen, Barbara L.

    2011-06-01

    Sandia National Laboratories, California (SNL/CA) is a government-owned/contractor-operated laboratory. Sandia Corporation, a Lockheed Martin Company, manages and operates the laboratory for the Department of Energy's National Nuclear Security Administration (NNSA). The NNSA Sandia Site Office administers the contract and oversees contractor operations at the site. This Site Environmental Report for 2010 was prepared in accordance with DOE Order 231.1A (DOE 2004a). The report provides a summary of environmental monitoring information and compliance activities that occurred at SNL/CA during calendar year 2010. General site and environmental program information is also included. The Site Environmental Report is divided into ten chapters. Chapter 1, the Executive Summary, highlights compliance and monitoring results obtained in 2010. Chapter 2 provides a brief introduction to SNL/CA and the existing environment found on site. Chapter 3 summarizes SNL/CA's compliance activities with the major environmental requirements applicable to site operations. Chapter 4 presents information on environmental management, performance measures, and environmental programs. Chapter 5 presents the results of monitoring and surveillance activities in 2010. Chapter 6 discusses quality assurance. Chapters 7 through 9 provide supporting information for the report and Chapter 10 is the report distribution list.

  6. Summary of Sandia research on metal tritides : FY 2007.

    Energy Technology Data Exchange (ETDEWEB)

    Browning, James Frederick (Oak Ridge National Laboratory, Oak Ridge, TN); Kammler, Daniel R.; Snow, Clark Sheldon; Ferrizz, Robert Matthew; Rodriguez, Mark Andrew; Wixom, Ryan R.; Espada, Loren I.

    2008-05-01

    Sandia National Laboratories has cradle to grave responsibility for all neutron generators in the US nuclear weapons stockpile. As such, much research effort is exerted to develop a comprehensive understanding of all the major components of a neutron generator. One of the key components is the tritium containing target. The target is a thin metal tritide film. Sandia's research into metal tritides began in the early 1960's with a collaboration with the Denver Research Institute (DRI) and continues to this day with a major in house research effort. This document is an attempt to briefly summarize what is known about the aging of erbium tritide and to review the major publications conducted at Sandia in FY 07. First, a review of our knowledge of helium in erbium tritide will be presented. Second, executive summaries of the six major SAND reports regarding neutron tube targets published in FY07 by Department 2735, the Applied Science and Technology Maturation Department, and research partners are presented.

  7. On the integration of technology readiness levels at Sandia National Laboratories.

    Energy Technology Data Exchange (ETDEWEB)

    Bailey, Beatriz R.; Mitchell, John Anthony

    2006-09-01

    Integrating technology readiness levels (TRL) into the management of engineering projects is critical to the mitigation of risk and improved customer/supplier communications. TRLs provide a common framework and language with which consistent comparisons of different technologies and approaches can be made. At Sandia National Laboratories, where technologies are developed, integrated and deployed into high consequence systems, the use of TRLs may be transformational. They are technology independent and span the full range of technology development including scientific and applied research, identification of customer requirements, modeling and simulation, identification of environments, testing and integration. With this report, we provide a reference set of definitions for TRLs and a brief history of TRLs at Sandia National Laboratories. We then propose and describe two approaches that may be used to integrate TRLs into the NW SMU business practices. In the first approach, we analyze how TRLs can be integrated within concurrent qualification as documented in TBP-100 [1]. In the second approach we take a look at the product realization process (PRP) as documented in TBP-PRP [2]. Both concurrent qualification and product realization are fundamental to the way weapons engineering work is conducted at this laboratory and the NWC (nuclear weapons complex) as a whole. Given the current structure and definitions laid out in the TBP-100 and TBP-PRP, we believe that integrating TRLs into concurrent qualification (TBP-100) rather than TBP-PRP is optimal. Finally, we note that our charter was to explore and develop ways of integrating TRLs into the NW SMU and therefore we do not significantly cover the development and history of TRLs. This work was executed under the auspices and direction of Sandia's Weapon Engineering Program. Please contact Gerry Sleefe, Deputy Program Director, for further information.

  8. Sandia Combustion Research Program: Annual report, 1986

    Energy Technology Data Exchange (ETDEWEB)

    1986-01-01

    This report presents research results of the past year, divided thematically into some ten categories. Publications and presentations arising from this work are included in the appendix. Our highlighted accomplishment of the year is the announcement of the discovery and demonstration of the RAPRENOx process. This new mechanism for the elimination of nitrogen oxides from essentially all kinds of combustion exhausts shows promise for commercialization, and may eventually make a significant contribution to our nation's ability to control smog and acid rain. The sections of this volume describe the facility's laser and computer system, laser diagnostics of flames, combustion chemistry, reacting flows, liquid and solid propellant combustion, mathematical models of combustion, high-temperature material interfaces, studies of engine/furnace combustion, coal combustion, and the means of encouraging technology transfer. 182 refs., 170 figs., 12 tabs.

  9. Development of a High Chromium Ni-Base Filler Metal Resistant to Ductility Dip Cracking and Solidification Cracking

    Science.gov (United States)

    Hope, Adam T.

    Many nuclear reactor components previously constructed with Ni-based alloys containing 20 wt% Cr have been found to be susceptible to stress corrosion cracking. The nuclear power industry now uses high chromium (˜30wt%) Ni-based filler metals to mitigate stress corrosion cracking. Current alloys are plagued with weldability issues, either solidification cracking or ductility dip cracking (DDC). Solidification cracking is related to solidification temperature range and the DDC is related to the fraction eutectic present in the microstructure. It was determined that an optimal alloy should have a solidification temperature range less than 150°C and at least 2% volume fraction eutectic. Due to the nature of the Nb rich eutectic that forms, it is difficult to avoid both cracking types simultaneously. Through computational modeling, alternative eutectic forming elements, Hf and Ta, have been identified as replacements for Nb in such alloys. Compositions have been optimized through a combination of computational and experimental techniques combined with a design of experiment methodology. Small buttons were melted using commercially pure materials in a copper hearth to obtain the desired compositions. These buttons were then subjected to a gas tungsten arc spot weld. A type C thermocouple was used to acquire the cooling history during the solidification process. The cooling curves were processed using Single Sensor Differential Thermal Analysis to determine the solidification temperature range, and indicator of solidification cracking susceptibility. Metallography was performed to determine the fraction eutectic present, an indicator of DDC resistance. The optimal level of Hf to resist cracking was found to be 0.25 wt%. The optimal level of Ta was found to be 4 wt%. gamma/MC type eutectics were found to form first in all Nb, Ta, and Hf-bearing compositions. Depending on Fe and Cr content, gamma/Laves eutectic was sometimes found in Nb and Ta-bearing compositions, while

  10. Solidification/Stabilization of Elemental Mercury Waste by Amalgamation

    Energy Technology Data Exchange (ETDEWEB)

    Yim, S. P.; Ahn, B. G.; Lee, H. J.; Shon, J. S.; Chung, H.; Kim, K. J.; Lee, C. K.

    2003-02-24

    Experiments on solidification of elemental mercury waste were conducted by amalgamation with several metal powders such as copper, zinc, tin, brass and bronze. Unlike the previous studies which showed a dispersible nature after solidification, the waste forms were found to possess quite large compressive strengths in both copper and bronze amalgam forms. The durability was also confirmed by showing very minor changes of strength after 90 days of water immersion. Leachability from the amalgam forms is also shown to be low: measured mercury concentration in the leachate by the Toxicity Characteristic Leaching Procedure (TCLP) was well below the Environmental Protection Agency (EPA) limit. Long term leaching behavior by Accelerated Leach Test (ALT) has shown that the leaching process was dominated by diffusion and the effective diffusion coefficient was quite low (around 10-19 cm2/sec). The mercury vapor concentration from the amalgam forms were reduced to a 20% level of that for elemental mercury and to one-hundredth after 3 months.

  11. Investigation of solidification dynamics of Zr-based alloys

    Energy Technology Data Exchange (ETDEWEB)

    Kobold, Raphael; Herlach, Dieter [Institut fuer Materialphysik im Weltraum, Deutsches Zentrum fuer Luft- und Raumfahrt, 51170 Koeln (Germany); Ruhr-Universitaet Bochum, 44780 Bochum (Germany)

    2013-07-01

    In contrast to experiments with most undercooled binary alloys the velocity of dendritic growth of a Cu50Zr50 alloy does not increase monotonically with undercooling but passes through a maximum and then decreases. To study this behaviour we investigate Zr-based alloys such as CuZr, NiZr and NiZrAl with Zirconium concentrations ranging from 36 to 64 at.% including eutectic and intermetallic phases. We use electrostatic levitation technique to melt and undercool samples with a diameter of 2-3 mm under ultra-high-vacuum conditions. Containerless processing is an effective tool for undercooling metallic melts far below their equilibrium melting temperatures since heterogeneous nucleation on container walls is completely avoided. During crystallisation of the undercooled melt the heat of crystallisation is released. The rapid increase of the temperature at the solid-liquid interface makes the solidification front visible. The velocities of the solidification front are recorded by using a high-speed camera with a maximum rate of 50.000 frames per second and are analyzed with a software for optical ray tracing. Furthermore, we try to model the growth velocity vs. the undercooling temperature and perform sample EBSD analysis with a scanning electron microscope.

  12. A Review of Permanent Magnet Stirring During Metal Solidification

    Science.gov (United States)

    Zeng, Jie; Chen, Weiqing; Yang, Yindong; Mclean, Alexander

    2017-08-01

    Rather than using conventional electromagnetic stirring (EMS) with three-phase alternating current, permanent magnet stirring (PMS), based on the use of sintered NdFeB material which has excellent magnetic characteristics, can be employed to generate a magnetic field for the stirring of liquid metal during solidification. Recent experience with steel casting indicates that PMS requires less than 20 pct of the total energy compared with EMS. Despite the excellent magnetic density properties and low power consumption, this relatively new technology has received comparatively little attention by the metal casting community. This paper reviews simulation modeling, experimental studies, and industrial trials of PMS conducted during recent years. With the development of magnetic simulation software, the magnetic field and associated flow patterns generated by PMS have been evaluated. Based on the results obtained from laboratory experiments, the effects of PMS on metal solidification structures and typical defects such as surface pinholes and center cavities are summarized. The significance of findings obtained from trials of PMS within the metals processing sector, including the continuous casting of steel, are discussed with the aim of providing an overview of the relevant parameters that are of importance for further development and industrial application of this innovative technology.

  13. Sandia_HighTemperatureComponentEvaluation_2015

    Energy Technology Data Exchange (ETDEWEB)

    Cashion, Avery T. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

    2015-03-01

    The objective of this project is to perform independent evaluation of high temperature components to determine their suitability for use in high temperature geothermal tools. Development of high temperature components has been increasing rapidly due to demand from the high temperature oil and gas exploration and aerospace industries. Many of these new components are at the late prototype or first production stage of development and could benefit from third party evaluation of functionality and lifetime at elevated temperatures. In addition to independent testing of new components, this project recognizes that there is a paucity of commercial-off-the-shelf COTS components rated for geothermal temperatures. As such, high-temperature circuit designers often must dedicate considerable time and resources to determine if a component exists that they may be able to knead performance out of to meet their requirements. This project aids tool developers by characterization of select COTS component performances beyond published temperature specifications. The process for selecting components includes public announcements of project intent (e.g., FedBizOps), direct discussions with candidate manufacturers,and coordination with other DOE funded programs.

  14. Transport Phenomena During Equiaxed Solidification of Alloys

    Science.gov (United States)

    Beckermann, C.; deGroh, H. C., III

    1997-01-01

    Recent progress in modeling of transport phenomena during dendritic alloy solidification is reviewed. Starting from the basic theorems of volume averaging, a general multiphase modeling framework is outlined. This framework allows for the incorporation of a variety of microscale phenomena in the macroscopic transport equations. For the case of diffusion dominated solidification, a simplified set of model equations is examined in detail and validated through comparisons with numerous experimental data for both columnar and equiaxed dendritic growth. This provides a critical assessment of the various model assumptions. Models that include melt flow and solid phase transport are also discussed, although their validation is still at an early stage. Several numerical results are presented that illustrate some of the profound effects of convective transport on the final compositional and structural characteristics of a solidified part. Important issues that deserve continuing attention are identified.

  15. Recovery and safer disposal of phosphate coating sludge by solidification/stabilization.

    Science.gov (United States)

    Ucaroglu, Selnur; Talinli, Ilhan

    2012-08-30

    Solidification/stabilization (S/S) of automotive phosphate coating sludge (PS) containing potentially toxic heavy metals was studied. The hazardous characteristics of this waste were assessed according to both Turkish and U.S. Environmental Protection Agency (EPA) regulations for hazardous solid waste. Unconfined compressive strength (UCS) and leaching behavior tests of the solidified/stabilized product were performed. Solidification studies were conducted using Portland cement (PC) as the binder. UCS was found to decrease with increasing waste content. It was found that recovery of the waste for construction applications was possible when the waste content of the mortar was 20% and below, but solidification for safe disposal was achieved only when higher waste concentrations were added. Cu, Cr, Ni, Pb and Zn were found to be significantly immobilized by the solidification/stabilization process. Ni and Zn, which were present at particularly high concentrations (2.281 and 135.318 g/kg respectively) in the PS, had highest the retention levels (94.87% and 98.74%, respectively) in the PC mortars. The organic contaminants and heavy metals present in PS were determined to be immobilized by the S/S process in accordance with the BS 6920 standard. Thus, the potential for hazardous PS waste to adversely impact human health and the environment was effectively eliminated by the S/S procedure. We conclude that S/S-treated PS is safe for disposal in landfills, while recovery of S/S-treated PS constituents remains possible.

  16. Thermoelastic Stability Analysis of Solidification of Pure Metals on a Coated Planar Mold of Finite Thickness

    Science.gov (United States)

    Demir, Mehmet Hakan; Yigit, Faruk

    2016-12-01

    A theoretical model for investigating the thermoelastic instability/mechanism during pure metal solidification on a coated mold of finite thickness is developed. This study extends the previous theoretical works on growth instability during solidification process by investigating the effects of an added coating layer. Mold coating is one of the most important factors controlling the heat transfer rate, and hence it has a very important role on the solidification rate and the development of microstructure. In this model, thermal and mechanical problems are coupled through the pressure-dependent contact resistances at mold/coating and coating/shell interfaces. The thermal diffusivities of solidified shell, coating, and mold materials are assumed to be zero. This assumption provides us to solve heat transfer problem analytically. A linear perturbation method is used to simplify complexity of the modeled solidification problem, and governing equations are solved numerically using a variable step variable order predictor-corrector algorithm. The effects of coating layer thickness and coupling rates at shell/coating and coating/mold interfaces are investigated in detail. The results show that coating thickness has destabilizing effect on the growth instability when the coupling rates are small. However, when these coupling rates are increased individually or together, the destabilizing effect of coating thickness turns to be stabilizing. On the other hand, coupling rates have generally destabilizing effects on the process, but an increase in the thickness of coating leads to diminishing coupling rates effect in some cases.

  17. Molecular dynamics modelling of solidification in metals

    Energy Technology Data Exchange (ETDEWEB)

    Boercker, D.B.; Belak, J.; Glosli, J. [Lawrence Livermore National Lab., CA (United States)

    1997-12-31

    Molecular dynamics modeling is used to study the solidification of metals at high pressure and temperature. Constant pressure MD is applied to a simulation cell initially filled with both solid and molten metal. The solid/liquid interface is tracked as a function of time, and the data are used to estimate growth rates of crystallites at high pressure and temperature in Ta and Mg.

  18. Direct numerical simulation of solidification microstructures affected by fluid flow

    Energy Technology Data Exchange (ETDEWEB)

    Juric, D.

    1997-12-01

    The effects of fluid flow on the solidification morphology of pure materials and solute microsegregation patterns of binary alloys are studied using a computational methodology based on a front tracking/finite difference method. A general single field formulation is presented for the full coupling of phase change, fluid flow, heat and solute transport. This formulation accounts for interfacial rejection/absorption of latent heat and solute, interfacial anisotropies, discontinuities in material properties between the liquid and solid phases, shrinkage/expansion upon solidification and motion and deformation of the solid. Numerical results are presented for the two dimensional dendritic solidification of pure succinonitrile and the solidification of globulitic grains of a plutonium-gallium alloy. For both problems, comparisons are made between solidification without fluid flow and solidification within a shear flow.

  19. Study on undercooling of metal droplet in rapid solidification

    Institute of Scientific and Technical Information of China (English)

    GAO; Yulai; GUAN; Wanbing; ZHAI; Qijie; XU; Kuangdi

    2005-01-01

    A mathematical model for the undercooling of the metal droplet during the rapid solidification is established, by which the factors that influence the undercooling of the metal droplet during the rapid solidification are analyzed, and the parameter ζ=σSL3/ (TLΔH 2 ) is defined as the impact factor of the undercooling for the droplet solidification. Different undercoolings of droplets induced by various rapid solidification conditions are mainly ascribed to the change of the impact factor. Moreover, it is shown that the larger of ζ, the higher the relative undercooling can be gained. Meanwhile, the parameters such as solid-liquid interfacial energy σSL and latent heat of solidification ΔH also vary with the rapid solidification conditions of droplets.

  20. Shape of growth cells in directional solidification.

    Science.gov (United States)

    Pocheau, A; Georgelin, M

    2006-01-01

    The purpose of this study is to characterize experimentally the whole shape of the growth cells displayed in directional solidification and its evolution with respect to control parameters. A library of cells is first built up from observation of directional solidification of a succinonitrile alloy in a large range of pulling velocity, cell spacing, and thermal gradient. Cell boundaries are then extracted from these images and fitted by trial functions on their whole profile, from cell tip to cell grooves. A coherent evolution of the fit parameters with the control parameters is evidenced. It enables us to characterize the whole cell shape by a single function involving only two parameters which vary smoothly in the control parameter space. This, in particular, evidences a continuous evolution of the cell geometry at the cell to dendrite transition which denies the existence of a change of branch of solutions at the occurrence of sidebranching. More generally, this global determination of cell shape complemented with a previous determination of the position of cells in the thermal field (the cell tip undercooling) provides a complete characterization of growth solutions and of their evolutions in this system. It thus brings about a relevant framework for testing and improving theoretical and numerical understanding of cell shapes and cell stability in directional solidification.

  1. Solidification of Trapped Liquid in Rocks and Crystals

    Science.gov (United States)

    Morse, S. A.

    2012-12-01

    , one near-liquidus experiment in an olivine-enhanced Kiglapait bulk composition at 13 kbar, 1375 deg C, 3.5 hr gave a melt inclusion in olivine that was fractionated 23%, with normative FSP from 52 to 68 %, and XMg from 0.65 to 0.42, demonstrating the principle that the trapping process itself makes the inclusion evolved (electron probe analyses by Prof. M.J.Jercinovic). The application of the solidification principle to presumed liquid immiscibility in the Skaergaard intrusion suggests that the melt inclusions in plagioclase are evolved during the capture process and then solidified as given by the An range in the plagioclase. The hypothesis of liquid immiscibility is not needed in this analysis. The very considerable difference in the end-stage feldspar histories of the two intrusions can be attributed to the sequestering of low-melting feldspar components in the abundant trapped liquids of the Skaergaard cumulates, compared to the lesser amounts trapped in the Kiglapait cumulates.

  2. Potential Flow Interactions With Directional Solidification

    Science.gov (United States)

    Buddhavarapu, Sudhir S.; Meiburg, Eckart

    1999-01-01

    The effect of convective melt motion on the growth of morphological instabilities in crystal growth has been the focus of many studies in the past decade. While most of the efforts have been directed towards investigating the linear stability aspects, relatively little attention has been devoted to experimental and numerical studies. In a pure morphological case, when there is no flow, morphological changes in the solid-liquid interface are governed by heat conduction and solute distribution. Under the influence of a convective motion, both heat and solute are redistributed, thereby affecting the intrinsic morphological phenomenon. The overall effect of the convective motion could be either stabilizing or destabilizing. Recent investigations have predicted stabilization by a flow parallel to the interface. In the case of non-parallel flows, e.g., stagnation point flow, Brattkus and Davis have found a new flow-induced morphological instability that occurs at long wavelengths and also consists of waves propagating against the flow. Other studies have addressed the nonlinear aspects (Konstantinos and Brown, Wollkind and Segel)). In contrast to the earlier studies, our present investigation focuses on the effects of the potential flow fields typically encountered in Hele-Shaw cells. Such a Hele-Shaw cell can simulate a gravity-free environment in the sense that buoyancy-driven convection is largely suppressed, and hence negligible. Our interest lies both in analyzing the linear stability of the solidification process in the presence of potential flow fields, as well as in performing high-accuracy nonlinear simulations. Linear stability analysis can be performed for the flow configuration mentioned above. It is observed that a parallel potential flow is stabilizing and gives rise to waves traveling downstream. We have built a highly accurate numerical scheme which is validated at small amplitudes by comparing with the analytically predicted results for the pure

  3. Immiscible phase incorporation during directional solidification of hypermonotectics

    Science.gov (United States)

    Andrews, J. Barry; Merrick, Roger A.

    1993-01-01

    Solidification processes in immiscible samples were investigated by directly observing the events taking place at the solid-liquid interface during directional solidification. Visualization of these events was made possible through the use of a transparent metal analog system and a temperature gradient stage assembly fitted to an optical microscope. The immiscible transparent analog system utilized was the succinonitrile-glycerol system. This system has been shown to exhibit the same morphological transitions as observed in metallic alloys of monotectic composition. Both monotectic and hypermonotectic composition samples were directionally solidified in order to gain an improved understanding of the manner in which the excess hypermonotectic liquid is incorporated into the solidifying structure. The processing conditions utilized prevented sedimentation of the excess hypermonotectic liquid by directionally solidifying the samples in very thin (13 microns), horizontally oriented cells. High thermal gradient to growth rate ratios (G/R) were used in an effort to prevent constitutional supercooling and the subsequent formation of L(sub 2) droplets in advance of the solidification front during the growth of fibrous composite structures. Results demonstrated that hypermonotectic composites could be produced in samples up to two weight percent off of the monotectic composition by using a G/R ratio greater than or equal to 4.6 x 10(exp 4) C(s)/mm(sup 2) to avoid constitutional supercooling. For hypermonotectic samples processed with G/R ratios below 4.6 x 10(exp 4) C(s)/mm(sup 2), constitutional supercooling occurred and resulted in slight interfacial instability. For these samples, two methods of incorporation of the hypermonotectic liquid were observed and are reported. The correlation between the phase spacing, lambda, and the growth rate, R, was examined and was found to obey a relationship generally associated with a diffusion controlled coupled growth process. For

  4. Analysis of solidification and melting of Pcm with energy generation

    Energy Technology Data Exchange (ETDEWEB)

    Jiji, Latif M. [Department of Mechanical Engineering, The City College of the City University of New York, New York, NY 10031 (United States); Gaye, Salif [Ecole Superieure Polytechnique, Enseignant a l' ESP BP A10, Universite Cheikh Anta Diop, Thies (Senegal)

    2006-04-01

    One-dimensional solidification and melting of a slab with uniform volumetric energy generation is examined analytically. A sudden change in surface temperature triggers phase transformation and interface motion. Analytic solutions are obtained using a quasi-steady approximation. Unlike solidification, the melting case is characterized by a pure liquid phase and a mixture of solid and liquid at the fusion temperature. The solution is governed by a single energy generation parameter. Temperature profiles, interface location and steady state conditions are presented for solidification and melting. Results are applied to two examples: solidification of a nuclear material and melting of ice. [Author].

  5. A Numerical Study of Directional Solidification and Melting in Microgravity

    Science.gov (United States)

    Chen, P. Y. P.; Timchenko, V.; Leonardi E.; deVahlDavis, G.; deGroh, H. C., III

    1998-01-01

    A computational model is presented for the study of the solidification and melting of a pure substance and of a binary alloy. The enthalpy method has been used, and incorporated into a commercial CFD code. Three examples of the use of the model are described: the three-dimensional solidification of a pure substance (succinonitrile), the results of which are compared with experiment; an example of the solidification of a bismuth-tin alloy; and a simulation of a solidification and melting experiment done in space known as the MEPHISTO program.

  6. Atomic mobility in liquid and fcc Al-Si-Mg-RE (RE = Ce, Sc) alloys and its application to the simulation of solidification processes in RE-containing A357 alloys

    Energy Technology Data Exchange (ETDEWEB)

    Lu, Zhao; Zhang, Lijun [Central South Univ., Changsha (China). State Key Lab of Powder Metallurgy; Tang, Ying [Thermo-Calc Software AB, Solna (Sweden)

    2017-06-15

    This paper first provides a critical review of experimental and theoretically-predicted diffusivities in both liquid and fcc Al-Si-Mg-RE (RE = Ce, Sc) alloys as-reported by previous researchers. The modified Sutherland equation is then employed to predict self- and impurity diffusivities in Al-Si-Mg-RE melts. The self-diffusivity of metastable fcc Sc is evaluated via the first-principles computed activation energy and semi-empirical relations. Based on the critically-reviewed and presently evaluated diffusivity information, atomic mobility descriptions for liquid and fcc phases in the Al-Si-Mg-RE systems are established by means of the Diffusion-Controlled TRAnsformation (DICTRA) software package. Comprehensive comparisons show that most of the measured and theoretically-predicted diffusivities can be reasonably reproduced by the present atomic mobility descriptions. The atomic mobility descriptions for liquid and fcc Al-Si-Mg-RE alloys are further validated by comparing the model-predicted differential scanning calorimetry curves for RE-containing A357 alloys during solidification against experimental data. Detailed analysis of the curves and microstructures in RE-free and RE-containing A357 alloys indicates that both Ce and Sc can serve as the grain refiner for A357 alloys, and that the grain refinement efficiency of Sc is much higher.

  7. Advanced powder metallurgy aluminum alloys via rapid solidification technology

    Science.gov (United States)

    Ray, R.

    1984-01-01

    Aluminum alloys containing 10 to 11.5 wt. pct. of iron and 1.5 to 3 wt. pct. of chromium using the technique of rapid solidification powder metallurgy were studied. Alloys were prepared as thin ribbons (.002 inch thick) rapidly solidified at uniform rate of 10(6) C/second by the melt spinning process. The melt spun ribbons were pulverized into powders (-60 to 400 mesh) by a rotating hammer mill. The powders were consolidated by hot extrusion at a high reduction ratio of 50:1. The powder extrusion temperature was varied to determine the range of desirable processing conditions necessary to yield useful properties. Powders and consolidated alloys were characterized by SEM and optical metallography. The consolidated alloys were evaluated for (1) thermal stability, (2) tensile properties in the range, room temperature to 450 F, and (3) notch toughness in the range, room temperature to 450 F.

  8. Effects of the location of a cast in the furnace on flatness of the solidification front in directional solidification

    Science.gov (United States)

    Lian, Yuanyuan; Li, Dichen; Zhang, Kai

    2016-10-01

    Many defects of single crystals are caused by the nonplanar solidification front. The transverse temperature gradient at melt-crystal interface results in nonplanar solidification fronts. The location of a cast in the directional solidification furnace affects heat dissipation and thus influences the transverse temperature gradient. This paper presents a criterion and a searching algorithm to find the optimal location of the cast for flattening the solidification front. A numerical simulation was employed for the verification of our method. Additionally, the effects of the size of the cooling device of the furnace on the optimal location, the transverse temperature gradient and the solidification time were discussed. The transverse temperature gradient is reduced about 50% without increasing much solidification time when setting the cast with a varying thickness mould at the optimal location. In addition, the optimal location is mainly influenced by the radius of the cooling ring.

  9. Dynamic context discrimination : psychological evidence for the Sandia Cognitive Framework.

    Energy Technology Data Exchange (ETDEWEB)

    Speed, Ann Elizabeth

    2004-09-01

    Human behavior is a function of an iterative interaction between the stimulus environment and past experience. It is not simply a matter of the current stimulus environment activating the appropriate experience or rule from memory (e.g., if it is dark and I hear a strange noise outside, then I turn on the outside lights and investigate). Rather, it is a dynamic process that takes into account not only things one would generally do in a given situation, but things that have recently become known (e.g., there have recently been coyotes seen in the area and one is known to be rabid), as well as other immediate environmental characteristics (e.g., it is snowing outside, I know my dog is outside, I know the police are already outside, etc.). All of these factors combine to inform me of the most appropriate behavior for the situation. If it were the case that humans had a rule for every possible contingency, the amount of storage that would be required to enable us to fluidly deal with most situations we encounter would rapidly become biologically untenable. We can all deal with contingencies like the one above with fairly little effort, but if it isn't based on rules, what is it based on? The assertion of the Cognitive Systems program at Sandia for the past 5 years is that at the heart of this ability to effectively navigate the world is an ability to discriminate between different contexts (i.e., Dynamic Context Discrimination, or DCD). While this assertion in and of itself might not seem earthshaking, it is compelling that this ability and its components show up in a wide variety of paradigms across different subdisciplines in psychology. We begin by outlining, at a high functional level, the basic ideas of DCD. We then provide evidence from several different literatures and paradigms that support our assertion that DCD is a core aspect of cognitive functioning. Finally, we discuss DCD and the computational model that we have developed as an instantiation of DCD

  10. An integrated meso-scale numerical model of melting and solidification in laser welding

    Science.gov (United States)

    Duggan, G.; Tong, M.; Browne, D. J.

    2012-01-01

    The authors present an integrated numerical model for the simulation of laser spot welding of an aluminium alloy at meso-scale in 2D. This model deals with the melting of the parent materials which form the weld pool and the subsequent solidification of the liquid metal in the pool, during the welding process. The melting of the parent materials due to the applied heating power is an important phenomenon, which determines the conditions at the onset of solidification, such as the geometry of the weld pool and the distribution of the temperature field. An enthalpy method is employed to predict the melting during the heating phase of welding. A Gaussian distribution is used to model the heat input from the laser. Once the laser beam is switched off and the melting halts, solidification commences. The UCD front tracking model [1,2] for alloy solidification is applied to predict the advancement of the columnar dendritic front, and a volume-averaging formulation is used to simulate nucleation and growth of equiaxed dendrites. A mechanical blocking criterion is used to define dendrite coherency, and the columnar-to-equiaxed transition within the weld pool is predicted.

  11. Effect of Grade on Thermal-Mechanical Behavior of Steel During Initial Solidification

    Science.gov (United States)

    Zappulla, Matthew L. S.; Hibbeler, Lance C.; Thomas, Brian G.

    2017-08-01

    Thermal-mechanical analysis of solidification is important to understand crack formation, shape problems, and other aspects of casting processes. This work investigates the effect of grade on thermal-mechanical behavior during initial solidification of steels during continuous casting of a wide strand. The employed finite element model includes non-linear temperature-, phase-, and carbon content-dependent elastic-viscoplastic constitutive equations. The model is verified using an analytical solution, and a mesh convergence study is performed. Four steel grades are simulated for 30 seconds of casting without friction: ultra-low-carbon, low-carbon, peritectic, and high-carbon steel. All grades show the same general behavior. Initially, rapid cooling causes tensile stress and inelastic strain near the surface of the shell, with slight complementary compression beneath the surface, especially with lower carbon content. As the cooling rate decreases with time, the surface quickly reverses into compression, with a tensile region developing toward the solidification front. Higher stress and inelastic strain are generated in the high-carbon steel, because it contains more high-strength austenite. Stress in the δ-ferrite phase near the solidification front is always very small, owing to the low strength of this phase. This modeling methodology is a step toward designing better mold taper profiles for continuous casting of different steels.

  12. Solidification analysis of micro-scale metallic particles in the laser supersonic heating technique

    Science.gov (United States)

    Lin, Shih-Lung; Lin, Jehnming

    2004-04-01

    In this paper, the authors analysed the solidification phenomenon in the laser supersonic heating technique used for producing metallic particles. A mathematical model was established to predict the velocity, temperature and solidification situation of metallic particles leaving a spray nozzle. The numerical analysis method was used to simulate the flow field structure of shock waves and to proceed with related experiment. In the experiment, a pulsed Nd-YAG laser was used as the heat source on a carbon steel target within the nozzle, and carbon steel particles were ejected by high pressure air. The solidification problem of carbon steel particles with radii of 1-50 µm in the compressible flow field was calculated and compared with experimental results. The result shows that the shock wave flow fields are generated at different entrance pressures (3-7 bar), and there is no significant difference in the radii of carbon steel particles produced by a fixed laser energy; however, in the flow field without the shock wave effect, the cooling effect is less evident in the solidification process.

  13. The influence of a microgravity environment on the dendritic morphology during directional solidification of hypoeutectic Al-Si alloys

    Science.gov (United States)

    Grugel, Richard N.

    1993-01-01

    NASA grant NAGW-2540 provided the opportunity to evaluate and extend ongoing studies of directionally solidified Al-Si alloys. Microstructural development was further characterized in terms of solidification processing parameters; novel relationships between processing and development of dendrite trunk diameters and tertiary dendrite arm spacings were found. This has resulted in three publications (one in print, one in press, and one in review). Microstructural development under conditions of controlled acceleration during directional solidification has been investigated; this has culminated in a Master's degree and will be submitted for publication. The above work not only contributes to our understanding of solidification phenomena but also defines the processing parameters for a successful microgravity experiment while providing a data base to which mu g samples can be unequivocally compared and evaluated.

  14. Sandia capabilities for the measurement, characterization, and analysis of heliostats for CSP.

    Energy Technology Data Exchange (ETDEWEB)

    Andraka, Charles E.; Christian, Joshua Mark; Ghanbari, Cheryl M.; Gill, David Dennis; Ho, Clifford Kuofei; Kolb, William J.; Moss, Timothy A.; Smith, Edward J.; Yellowhair, Julius

    2013-07-01

    The Concentrating Solar Technologies Organization at Sandia National Laboratories has a long history of performing important research, development, and testing that has enabled the Concentrating Solar Power Industry to deploy full-scale power plants. Sandia continues to pursue innovative CSP concepts with the goal of reducing the cost of CSP while improving efficiency and performance. In this pursuit, Sandia has developed many tools for the analysis of CSP performance. The following capabilities document highlights Sandias extensive experience in the design, construction, and utilization of large-scale testing facilities for CSP and the tools that Sandia has created for the full characterization of heliostats. Sandia has extensive experience in using these tools to evaluate the performance of novel heliostat designs.

  15. Prototype dish testing and analysis at Sandia National Laboratories

    Science.gov (United States)

    Grossman, J. W.; Houser, R. M.; Erdman, W. W.

    1991-12-01

    During the past year, Sandia National Laboratories performed on-sun testing of several dish concentrator concepts. These tests were undertaken at the National Solar Thermal Test Facility (NSTTF). Two of the tests were performed in support of the DOE Concentrator Receiver Development Program. The first was on-sun testing of the single-element stretched-membrane dish; this 7-meter diameter dish uses a single preformed metal membrane with an aluminized polyester optical surface and shows potential for future dish-Stirling systems. The next involved two prototype facets from the Faceted Stretched-Membrane Dish Program. These facets, representing competitive design concepts, are closest to commercialization. Five 1-meter triangular facets were tested on-sun as part of the development program for a solar dynamic system on Space Station Freedom. While unique in character, all the tests utilized the Beam Characterization System (BCS) as the main measurement tool and all were analyzed using the Sandia-developed CIRCE2 computer code. The BCS is used to capture and digitize an image of the reflected concentrator beam that is incident on a target surface. The CIRCE2 program provides a computational tool, which when given the geometry of the concentrator and target as well as other design parameters will predict the flux distribution of the reflected beam. One of these parameters, slope error, is the variable that has a major effect in determining the quality of the reflected beam. The methodology used to combine these two tools to predict uniform slope errors for the dishes is discussed in this document. As the Concentrator Development Programs continue, Sandia will test and evaluate two prototype dish systems. The first, the faceted stretched-membrane dish, is expected to be tested in 1992, followed by the full-scale single-element stretched-membrane dish in 1993. These tests will use the tools and methodology discussed in this document.

  16. 1983 environmental monitoring report, Sandia National Laboratories, Albuquerque, New Mexico

    Energy Technology Data Exchange (ETDEWEB)

    Millard, G.C.; Gray, C.E.; O' Neal, B.L.

    1984-04-01

    Sandia National Laboratories (SNL) is located south of Albuquerque on Kirtland Air Force Base. Because radionuclides are potentially released from its research activities, SNL has a continuing environmental monitoring program which analyzes for cesium-137, tritium, uranium, alpha emitters, and beta emitters in water, soil, air, and vegetation. Measured radiation levels in public areas were consistent with local background in 1983. The Albuquerque population received an estimated 0.250 person-rem from airborne radioactive releases, whereas it received greater than 49,950 person-rem from naturally occurring radionuclides. 23 references, 6 figures, 15 tables.

  17. Sandia and NJ TRANSIT Authority Developing Resilient Power Grid

    Energy Technology Data Exchange (ETDEWEB)

    Hanley, Charles J. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Ellis, Abraham [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

    2014-11-01

    Through the memorandum of understanding between the Depratment of Energy (DOE), the New Jersey Transit Authority (NJ Transit), and the New Jersey Board of Public Utilities, Sandia National Labs is assisting NJ Transit in developing NJ TransitGrid: an electric microgrid that will include a large-scale gas-fired generation facility and distributed energy resources (photovoltaics [PV], energy storage, electric vehicles, combined heat and power [CHP]) to supply reliable power during storms or other times of significant power failure. The NJ TransitGrid was awarded $410M from the Department of Transportation to develop a first-of-its-kind electric microgrid capable of supplying highly-reliable power.

  18. History of Sandia National Laboratories` auxiliary closure mechanisms

    Energy Technology Data Exchange (ETDEWEB)

    Weydert, J.C. [Sandia National Labs., Albuquerque, NM (United States); Ponder, G.M. [Geo-Centers, Inc., Albuquerque, NM (United States)

    1993-12-01

    An essential component of a horizontal, underground nuclear test setup at the Nevada Test Site is the auxiliary closure system. The massive gates that slam shut immediately after a device has been detonated allow the prompt radiation to pass, but block debris and hot gases from continuing down the tunnel. Thus, the gates protect experiments located in the horizontal line-of-sight steel pipe. Sandia National Laboratories has been the major designer and developer of these closure systems. This report records the history of SNL`s participation in and contributions to the technology of auxiliary closure systems used in horizontal tunnel tests in the underground test program.

  19. 1990 DOE/SANDIA crystalline photovoltaic technology project review meeting

    Energy Technology Data Exchange (ETDEWEB)

    Ruby, D.S. (ed.)

    1990-07-01

    This document serves as the proceedings for the annual project review meeting held by Sandia's Photovoltaic Cell Research Division and Photovoltaic Technology Division. It contains information supplied by each organization making a presentation at the meeting, which was held August 7 through 9, 1990 at the Sheraton Hotel in Albuquerque, New Mexico. Sessions were held to discuss national photovoltaic programs, one-sun crystalline silicon cell research, concentrator silicon cell research, concentrator 3-5 cell research, and concentrating collector development.

  20. Statement of Work Electrical Energy Storage System Installation at Sandia National Laboratories.

    Energy Technology Data Exchange (ETDEWEB)

    Schenkman, Benjamin L. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

    2017-03-01

    Sandia is seeking to procure a 1 MWh energy storage system. It will be installed at the existing Energy Storage Test Pad, which is located at Sandia National Laboratories in Albuquerque, New Mexico. This energy storage system will be a daily operational system, but will also be used as a tool in our Research and development work. The system will be part of a showcase of Sandia distributed energy technologies viewed by many distinguished delegates.

  1. Energetic materials research and development activities at Sandia National Laboratories supported under DP-10 programs

    Energy Technology Data Exchange (ETDEWEB)

    Ratzel, A.C. III

    1998-09-01

    This report provides summary descriptions of Energetic Materials (EM) Research and Development activities performed at Sandia National Laboratories and funded through the Department of Energy DP-10 Program Office in FY97 and FY98. The work falls under three major focus areas: EM Chemistry, EM Characterization, and EM Phenomenological Model Development. The research supports the Sandia component mission and also Sandia's overall role as safety steward for the DOE Nuclear Weapons Complex.

  2. UNCONSTRAINED MELTING AND SOLIDIFICATION INSIDE ...

    African Journals Online (AJOL)

    2015-09-01

    Sep 1, 2015 ... Department of Mechanical Engineering, Sari Branch, Islamic Azad University, ... at initial time of melting process where the layer of liquid PCM near hot ... They carried out the simulation at different Rayleigh numbers ranging from 10 .... An enthalpy-porosity technique [28] is used in FLUENT for modeling the.

  3. Improving Cooling Rate During Solidification by Eliminating the Metal-Mold Interfacial Gap

    Science.gov (United States)

    Zeng, Long; Zhang, Wei; Ji, Yanliang; Huang, Yujin; Li, Jianguo

    2015-07-01

    A new solidification process called non-interfacial-gap permanent-mold casting (NIGPMC) is proposed to improve the cooling rate by eliminating the metal-mold interfacial gap. High-Cr steel ingots were prepared by this process and conventional permanent-mold casing (CPMC) separately. Comparing with CPMC, the primary dendrite arm spacing obtained by NIGPMC is greatly refined. It is demonstrated that the NIGPMC is a promising pathway to refine the microstructure of the large ingot.

  4. Solidification microstructure of M2 high speed steel by different casting technologies

    OpenAIRE

    Zhou Xuefeng; Fang Feng; Jiang Jianjing

    2011-01-01

    The present work investigated the solidification microstructure of AISI M2 high speed steel manufactured by different casting technologies, namely iron mould casting and continuous casting. The results revealed that the as-cast structure of the steel was composed of the iron matrix and the M2C eutectic carbide networks, which were greatly refined in the ingot made by continuous casting process, compared with that by the iron mould casting process. M2C eutectic carbides presented variation in ...

  5. Design and implementation of a low-gravity solidification experiment package for the F-104

    Science.gov (United States)

    Smith, G.; Mead, R.; Bond, R.; Workman, G. L.; Curreri, P. A.

    1984-01-01

    The use of the F-104 Interceptor for low gravity materials processing experiments is extended to include alloy solidification studies above 1000 C. The F-104 can provide up to 60 seconds of low gravity, but requires a unique experiment package for integration into the aircraft, both physically and electronically. The current research with the F-104 experimental furnace system which has been used to process cast iron samples is described. Results demonstrate the capability of the facility and its operation.

  6. The effect of adding boron in solidification microstructure of dilute iron-carbon alloy as assessed by phase-field modeling

    Directory of Open Access Journals (Sweden)

    Henrique Silva Furtado

    2011-01-01

    Full Text Available Alloying element like boron, even in small addition, is well known to improve hardenability of steels. Its application can improve mechanical properties of steels and reduce alloying costs. Despite these benefits is not easy to cast boron steels, mainly in dynamical solidification process like continuous casting, due to their crack susceptibility1,2. The strategy of using Phase-Field simulation of the solidification process is based on its proved capacity of predicting realistic microstructure that emerge during solidification under conditions even far from equilibrium3-5. Base on this, some comparative simulations were performed using a three component dilute alloy in a two dimensional domain under unconstrained (isothermal and constrained (directional solidification. Simulation results suggested two fragile mechanisms: one related to a deep dendritic primary arms space and other due to the remelting of this region at low temperature. Both resulted mainly from the high boron segregation in interdendritic regions.

  7. Polymer solidification of mixed wastes at the Rocky Flats Plant

    Energy Technology Data Exchange (ETDEWEB)

    Faucette, A.M.; Logsdon, B.W.; Lucerna, J.J.; Yudnich, R.J.

    1994-02-01

    The Rocky Flats Plant is pursuing polymer solidification as a viable treatment option for several mixed waste streams that are subject to land disposal restrictions within the Resource Conservation and Recovery Act provisions. Tests completed to date using both surrogate and actual wastes indicate that polyethylene microencapsulation is a viable treatment option for several mixed wastes at the Rocky Flats Plant, including nitrate salts, sludges, and secondary wastes such as ash. Treatability studies conducted on actual salt waste demonstrated that the process is capable of producing waste forms that comply with all applicable regulatory criteria, including the Toxicity Characteristic Leaching Procedure. Tests have also been conducted to evaluate the feasibility of macroencapsulating certain debris wastes in polymers. Several methods and plastics have been tested for macroencapsulation, including post-consumer recycle and regrind polyethylene.

  8. Modeling of Mold Filling and Solidification in Lost Foam Casting

    Institute of Scientific and Technical Information of China (English)

    Fengjun LI; Houfa SHEN; Baicheng LIU

    2003-01-01

    Based on the characteristics of the lost foam casting (LFC) and the artificial neural network technique, a mathematicalmodel for the simulation of the melt-pattern interface movement during the mold filling of LFC has been proposed andexperimentally verified. The simulation results are consistent with the experiments in both the shapes of melt frontand filling sequences. According to the calculated interface locations, the fluid flow and the temperature distributionsduring the mold filling and solidification processes were calculated, and the shrinkage defect of a lost foam ductileiron casting was predicted by considering the mold wall movement in LFC. The simulation method was applied tooptimize the casting design of lost foam ductile iron castings. It is shown that the model can be used for the defectsprediction and for casting design optimization in the practical LFC production.

  9. Modelling of binary alloy solidification in the MEPHISTO experiment

    Science.gov (United States)

    Leonardi, Eddie; de Vahl Davis, Graham; Timchenko, Victoria; Chen, Peter; Abbaschian, Reza

    2004-05-01

    A modified enthalpy method was used to numerically model experiments on solidification of a bismuth-tin alloy which were performed during the 1997 flight of the MEPHISTO-4 experiment on the US Space Shuttle Columbia. This modified enthalpy method was incorporated into an in-house code SOLCON and a commercial CFD code CFX; Soret effect was taken into account by including an additional thermo-diffusion term into the solute transport equation and the effects of thermal and solutal convection in the microgravity environment and of concentration-dependent melting temperature on the phase change processes were also included. In this paper an overview of the results obtained as part of MEPHISTO project is presented. The numerical solutions are compared with actual microprobe results obtained from the MEPHISTO experiment. To cite this article: E. Leonardi et al., C. R. Mecanique 332 (2004).

  10. Solidification of Spent Ion Exchange Resin Using ASC Cement

    Institute of Scientific and Technical Information of China (English)

    周耀中; 云桂春; 叶裕才

    2002-01-01

    Ion exchange resins (IERs) have been widely used in nuclear facilities. However, the spent radioactive IERs result in major quantities of low and intermediate level radioactive wastes. This article describes a laboratory experimental study on solidification processing of IERs using a new type of cement named ASC cement. The strength of the cementation matrix is in the range of 18-20 MPa (28 d); the loading of the spent IER in the cement-resin matrix is over 45% and leaching rates of 137Cs, 90Sr and 60Co are 7.92×10-5, 5.7×10-6, and 1.19×10-8 cm/d. The results show that ASC cement can be a preferable cementation material for immobilization of radioactive spent IER.

  11. Influence of gravity on the solidification of a drop

    Energy Technology Data Exchange (ETDEWEB)

    Sanz, A.; Meseguer, J.; Mayo, L.

    1987-03-01

    In this paper the influence of gravity on the solidification of a drop formed at the end of a rod is analyzed. Although similar studies (but ignoring gravity effects) already exist, a theoretical analysis including gravity effects allows one to improve the experimental procedure to measure on Earth relevant properties of crystals (mainly the receding contact angle phi/sub i/) which are of importance in shaped crystal growth processes. One of the main results here obtained are the shapes of the solidified drops, which are strongly dependent on the value of phi/sub i/. Therefore, fitting theoretical shapes to experimental ones is a way to perform accurate measurements of phi/sub i/.

  12. Characterization of Solidification and Solid State Transformation in Duplex Cast Steel: Thermo-Calc Investigation

    Directory of Open Access Journals (Sweden)

    Z. Stradomski

    2007-07-01

    Full Text Available The paper presents a characteristic of solidification process and changes occurring in the solid state in a duplex cast steel. Theoretical chemical composition of individual phases, its changes during solidification and cooling after solidification and also changes in volume fractions of phases versus temperature have been determined. Theoretical results of Thermo-Calc analysis have been correlated with the microstructure of as-cast cast steel as well as with analysis of chemical composition of individual phases, carried out on a scanning microscope equipped with an EDS attachment. It has been shown that at the carbon content of 0.1% the enrichment of residual liquid phase with carbon results in a peritectic reaction, changing the ferritic solidification model typical for cast steels with low carbon content. In the case of solidification grain boundary areas enrichment with carbon, chromium and molybdenum there is a possibility of carbides precipitation already in the liquid state, what increases propensity for hot cracking and reduces the quality of castings produced. A correlation between theoretical composition of ferrite, austenite and M23C6 carbides, determined based on Thermo-Calc software, and their actual composition determined based on local analyses of chemical composition carried out on a scanning microscope has been shown. The volume fractions of ferrite, austenite and carbides determined using Thermo-Calc software show a strong correlation with actual fractions of those phases in the examined alloy’s structure. The chemical composition of ferrite, austenite and carbides determined using Thermo-Calc software does not show any more such strong correlation with the actual chemical composition of those phases determined based on local analyses of chemical composition carried out using a scanning microscope.

  13. RF and mm-Wave Photonics at Sandia National Laboratories

    Energy Technology Data Exchange (ETDEWEB)

    Vawter, G.A.; Sullivan, C.

    1999-07-08

    RF and mm-wave photonic devices and circuits have been developed at Sandia National Laboratories for applications ranging from RF optical data links to optical generation of mm-wave frequencies. This talk will explore recent high-speed photonics technology developments at Sandia including: (1) A monolithic optical integrated circuit for all-optical generation of mm-waves. Using integrated mode-locked diode lasers, amplifiers, and detectors, frequencies between 30 GHz and 90 GHz are generated by a single monolithic (Al,Ga)As optical circuit less than 2mm in its largest dimension. (2) Development of polarization-maintaining, low-insertion-loss, low v-pi, Mach-Zehnder interferometer (MZI) modulators with DC-to-potentially-K-band modulation bandwidth. New low-loss polarization-maintaining waveguide designs using binary alloys have been shown to reduce polarization crosstalk in undoped (Al,Ga)As waveguides, yielding high extinction ratio (>40dB) and low on-chip loss (<6dB) in Mach-Zehnder interferometers. RF drive voltage is reduced through use of 45rnrn-active length devices with modulator sensitivity, v-pi, less than 3V.

  14. Pattern and phase selection of peritectic reaction during directional solidification

    Institute of Scientific and Technical Information of China (English)

    HUANG; Weidong; (黄卫东); LIN; Xin; (林鑫); WANG; Meng; (王猛); SHEN; Shujuan; (沈淑娟); SU; Yunpeng; (苏云鹏); LIU; Zhenxia; (刘振侠)

    2002-01-01

    Based on the growth competition between different pattern and phases, the pattern and phase selection during peritectic solidification is analysed by applying the maximum interface temperature criterion to the interface response functions calculated from a numerical model for single phase solidification. The theoretical results agree very well with the experimental results published in literature.

  15. A Computer Aided System for Simulating Weld Metal Solidification Crack

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    A computer-aided system for simulating weld solidification crack has been developed by which a welding engineer can carry out the welding solidification crack simulation on the basis of a commercial finite element analysis software package. Its main functions include calculating the heat generations of the moving arc, mesh generation, calculating stress-strain distributions with element rebirth technique.

  16. [Solidification of volatile oil with graphene oxide].

    Science.gov (United States)

    Yan, Hong-Mei; Jia, Xiao-Bin; Zhang, Zhen-Hai; Sun, E; Xu, Yi-Hao

    2015-02-01

    To evaluate the properties of solidifying volatile oil with graphene oxide, clove oil and zedoary turmeric oil were solidified by graphene oxide. The amount of graphene oxide was optimized with the eugenol yield and curcumol yield as criteria. Curing powder was characterized by differential scanning calorimetry (DSC) and scanning electron microscopy (SEM). The effects of graphene oxide on dissolution in vitro and thermal stability of active components were studied. The optimum solidification ratio of graphene oxide to volatile oil was 1:1. Dissolution rate of active components had rare influence while their thermal stability improved after volatile oil was solidified. Solidifying herbal volatile oil with graphene oxide deserves further study.

  17. Seaweed to dendrite transition in directional solidification.

    Science.gov (United States)

    Provatas, Nikolas; Wang, Quanyong; Haataja, Mikko; Grant, Martin

    2003-10-10

    We simulate directional solidification using a phase-field model solved with adaptive mesh refinement. For small surface tension anisotropy directed at 45 degrees relative to the pulling direction we observe a crossover from a seaweed to a dendritic morphology as the thermal gradient is lowered, consistent with recent experimental findings. We show that the morphology of crystal structures can be unambiguously characterized through the local interface velocity distribution. We derive semiempirically an estimate for the crossover from seaweed to dendrite as a function of thermal gradient and pulling speed.

  18. Low Melt Height Solidification of Superalloys

    Science.gov (United States)

    Montakhab, Mehdi; Bacak, Mert; Balikci, Ercan

    2016-06-01

    Effect of a reduced melt height in the directional solidification of a superalloy has been investigated by two methods: vertical Bridgman (VB) and vertical Bridgman with a submerged baffle (VBSB). The latter is a relatively new technique and provides a reduced melt height ahead of the solidifying interface. A low melt height leads to a larger primary dendrite arm spacing but a lower mushy length, melt-back transition length, and porosity. The VBSB technique yields up to 38 pct reduction in the porosity. This may improve a component's mechanical strength especially in a creep-fatigue type dynamic loading.

  19. Alternating tip splitting in directional solidification.

    Science.gov (United States)

    Utter, B; Ragnarsson, R; Bodenschatz, E

    2001-05-14

    We report experimental results on the tip splitting dynamics of seaweed growth in directional solidification of succinonitrile alloys. Despite the random appearance of the growth, a tip splitting morphology was observed in which the tip alternately splits to the left and to the right. The tip splitting frequency f was found to be related to the growth velocity V as a power law f~V1.5. This finding is consistent with the predictions of a tip splitting model that is also presented. Small anisotropies are shown to lead to different kinds of seaweed morphologies.

  20. Preliminary Reports, Memoranda and Technical Notes of the Materials Research Council Summer Conference, La Jolla, California. Volume 1. Rapid Solidification Technology

    Science.gov (United States)

    1981-07-01

    specimen size and geometry requirements. He gave examples of dendritic and micro- crystalline structures found in atomized nickel alloy powders. He also...mination of exact cooling rates during solidification of crystalline and non- crystalline structures in these processes have required estimates of...in the liquid during rapid solidification for the formation of non- crystalline structures 8-1 0 . Heat flow calcula- tions are usually combined with