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Sample records for rubber-like thermosetting epoxy

  1. Anhydrides-Cured Bimodal Rubber-Like Epoxy Asphalt Composites: From Thermosetting to Quasi-Thermosetting

    Directory of Open Access Journals (Sweden)

    Yang Kang

    2016-03-01

    Full Text Available The present engineering practices show the potential that epoxy asphalt composites (EACs would be a better choice to obtain long life for busy roads. To understand the service performance–related thermorheological properties of prepared bimodal anhydrides-cured rubber-like EACs (REACs, a direct tensile tester, dynamic shear rheometer and mathematical model were used. Tensile tests demonstrate that all the REACs reported here are more flexible than previously reported anhydrides-cured REACs at both 20 and 0 °C. The better flexibility is attributed to the change of bimodal networks, in which cross-linked short chains decreased and cross-linked long chains increased, relatively. Strain sweeps show that all the REACs have linear viscoelastic (LVE properties when their strains are smaller than 1.0% from −35 to 120 °C. Temperature sweeps illustrate that the thermorheological properties of REACs evolve from thermosetting to quasi-thermosetting with asphalt content, and all the REACs retain solid state and show elastic properties in the experimental temperature range. A Cole–Cole plot and Black diagram indicate that all the REACs are thermorheologically simple materials, and the master curves were constructed and well-fitted by the Generalized Logistic Sigmoidal models. This research provides a facile approach to tune the thermorheological properties of the REACs, and the cheaper quasi-thermosetting REAC facilitates their advanced applications.

  2. Rubber-like Quasi-thermosetting Polyetheramine-cured Epoxy Asphalt Composites Capable of Being Opened to Traffic Immediately.

    Science.gov (United States)

    Kang, Yang; Wu, Qiang; Jin, Rui; Yu, Pengfei; Cheng, Jixiang

    2016-01-06

    This paper reports the facile preparation, mechanical performance and linear viscoelasticity of polyetheramine-cured rubber-like epoxy asphalt composites (EACs) with different asphalt contents. Compared with previous EACs prepared via complex chemical reactions and time-consuming high-temperature curing, the EACs reported here were obtained by using a compatible, bi-functional polyetheramine and a simple physical co-blend process, which make the EACs feasibly scalable for production at a lower cost. The EACs were cured for 1 h at 160 °C and 3 d at 60 °C; therefore, these composites can be opened to traffic immediately. The EACs have a much greater temperature stability than common thermoplastic polymer-modified asphalt composites from -30 °C to 120 °C, but their complex shear moduli at higher temperatures slightly decrease instead of remaining constant when temperatures are greater than 80 °C, especially for the higher asphalt content composites; that is, these composites are quasi-thermosetting. Wicket plots illustrate that the EACs reported here are thermorheological simple materials, and the master curves are constructed and well-fitted by generalized logistic sigmoidal model functions. This research provides a facile, low-cost method for the preparation of polyetheramine-cured EACs that can be opened to traffic immediately, and the concept of quasi-thermosetting may facilitate the development of cheaper EACs for advanced applications.

  3. Rubber-like Quasi-thermosetting Polyetheramine-cured Epoxy Asphalt Composites Capable of Being Opened to Traffic Immediately

    Science.gov (United States)

    Kang, Yang; Wu, Qiang; Jin, Rui; Yu, Pengfei; Cheng, Jixiang

    2016-01-01

    This paper reports the facile preparation, mechanical performance and linear viscoelasticity of polyetheramine-cured rubber-like epoxy asphalt composites (EACs) with different asphalt contents. Compared with previous EACs prepared via complex chemical reactions and time-consuming high-temperature curing, the EACs reported here were obtained by using a compatible, bi-functional polyetheramine and a simple physical co-blend process, which make the EACs feasibly scalable for production at a lower cost. The EACs were cured for 1 h at 160 °C and 3 d at 60 °C therefore, these composites can be opened to traffic immediately. The EACs have a much greater temperature stability than common thermoplastic polymer-modified asphalt composites from -30 °C to 120 °C, but their complex shear moduli at higher temperatures slightly decrease instead of remaining constant when temperatures are greater than 80 °C, especially for the higher asphalt content composites; that is, these composites are quasi-thermosetting. Wicket plots illustrate that the EACs reported here are thermorheological simple materials, and the master curves are constructed and well-fitted by generalized logistic sigmoidal model functions. This research provides a facile, low-cost method for the preparation of polyetheramine-cured EACs that can be opened to traffic immediately, and the concept of quasi-thermosetting may facilitate the development of cheaper EACs for advanced applications.

  4. Thermoset epoxy polymers from renewable resources

    Science.gov (United States)

    East, Anthony [Madison, NJ; Jaffe, Michael [Maplewood, NJ; Zhang, Yi [Harrison, NJ; Catalani, Luiz H [Carapicuiba, BR

    2009-11-17

    Novel thermoset epoxy polymers using the bisglycidyl ethers of anhydrosugars, such as isosorbide, isomannide, and isoidide, are disclosed. The bisglycidyl ethers are useful as substitutes for bisphenol A in the manufacture of thermoset epoxy ethers. The anhydrosugars are derived from renewable sources and the bisglycidyl ethers are not xenoestrogenic and the thermoset curing agents are likewise derived form renewable resources.

  5. Plant Oil-Derived Epoxy Polymers toward Sustainable Biobased Thermosets.

    Science.gov (United States)

    Wang, Zhongkai; Yuan, Liang; Ganewatta, Mitra S; Lamm, Meghan E; Rahman, Md Anisur; Wang, Jifu; Liu, Shengquan; Tang, Chuanbing

    2017-06-01

    Epoxy polymers (EPs) derived from soybean oil with varied chemical structures are synthesized. These polymers are then cured with anhydrides to yield soybean-oil-derived epoxy thermosets. The curing kinetic, thermal, and mechanical properties are well characterized. Due to the high epoxide functionality per epoxy polymer chain, these thermosets exhibit tensile strength over an order of magnitude higher than a control formulation with epoxidized soybean oil. More importantly, thermosetting materials ranging from soft elastomers to tough thermosets can be obtained simply by using different EPs and/or by controlling feed ratios of EPs to anhydrides. © 2017 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  6. Thermoset Blends of an Epoxy Resin and Polydicyclopentadiene

    Energy Technology Data Exchange (ETDEWEB)

    Rohde, Brian J.; Le, Kim Mai; Krishnamoorti, Ramanan; Robertson, Megan L.

    2016-12-13

    The mechanical properties of two chemically distinct and complementary thermoset polymers were manipulated through development of thermoset blends. The thermoset blend system was composed of an anhydride-cured diglycidyl ether of bisphenol A (DGEBA)-based epoxy resin, contributing high tensile strength and modulus, and polydicyclopentadiene (PDCPD), which has a higher toughness and impact strength as compared to other thermoset polymers. Ultra-small-angle and small-angle X-ray scattering analysis explored the morphology of concurrently cured thermoset blends, revealing a macroscopically phase separated system with a surface fractal structure across blended systems of varying composition. The epoxy resin rich and PDCPD rich phases exhibited distinct glass transitions (Tg’s): the Tg observed at higher temperature was associated with the epoxy resin rich phase and was largely unaffected by the presence of PDCPD, whereas the PDCPD rich phase Tg systematically decreased with increasing epoxy resin content due to inhibition of dicyclopentadiene ring-opening metathesis polymerization. The mechanical properties of these phase-separated blends were in reasonable agreement with predictions by the rule of mixtures for the blend tensile strength, modulus, and fracture toughness. Scanning electron microscopy analysis of the tensile and fracture specimen fracture surfaces showed an increase in energy dissipation mechanisms, such as crazing, shear banding, and surface roughness, as the fraction of the more ductile component, PDPCD, increased. These results present a facile method to tune the mechanical properties of a toughened thermoset network, in which the high modulus and tensile strength of the epoxy resin can be largely retained at high epoxy resin content in the blend, while increasing the fracture toughness.

  7. Bio-Based Aromatic Epoxy Monomers for Thermoset Materials

    Directory of Open Access Journals (Sweden)

    Feifei Ng

    2017-01-01

    Full Text Available The synthesis of polymers from renewable resources is a burning issue that is actively investigated. Polyepoxide networks constitute a major class of thermosetting polymers and are extensively used as coatings, electronic materials, adhesives. Owing to their outstanding mechanical and electrical properties, chemical resistance, adhesion, and minimal shrinkage after curing, they are used in structural applications as well. Most of these thermosets are industrially manufactured from bisphenol A (BPA, a substance that was initially synthesized as a chemical estrogen. The awareness on BPA toxicity combined with the limited availability and volatile cost of fossil resources and the non-recyclability of thermosets implies necessary changes in the field of epoxy networks. Thus, substitution of BPA has witnessed an increasing number of studies both from the academic and industrial sides. This review proposes to give an overview of the reported aromatic multifunctional epoxide building blocks synthesized from biomass or from molecules that could be obtained from transformed biomass. After a reminder of the main glycidylation routes and mechanisms and the recent knowledge on BPA toxicity and legal issues, this review will provide a brief description of the main natural sources of aromatic molecules. The different epoxy prepolymers will then be organized from simple, mono-aromatic di-epoxy, to mono-aromatic poly-epoxy, to di-aromatic di-epoxy compounds, and finally to derivatives possessing numerous aromatic rings and epoxy groups.

  8. Colorless triphenylamine-based aliphatic thermoset epoxy for multicolored and near-infrared electrochromic applications.

    Science.gov (United States)

    Chuang, Ya-Wen; Yen, Hung-Ju; Wu, Jia-Hao; Liou, Guey-Sheng

    2014-03-12

    In this study, two novel colorless thermoset epoxy resins with anodically electrochromism were prepared from the thermal curing of two triphenylamine-based diamine monomers, 4,4'-diamino-4″-methoxytriphenylamine (1) and N,N'-bis(4-aminophenyl)-N,N'-di(4-methoxylphenyl)-1,4-phenylenediamine (2) with aliphatic epoxy triglycidyl isocyanurate, respectively. The resulting thermoset epoxy resins showed excellent softening temperature (Ts, 270 and 280 °C) due to the rigid structure and highly crosslinking density. In addition, novel colorless epoxy resin films revealed good reversible electrochemical oxidation and interesting multi-electrochromic behavior with high contrast ratio both in visible and near-infrared regions. The aliphatic thermoset epoxy resins also exhibited high transparency in visible region as colorless and great potential for practical electrochromic applications.

  9. Tunable Thermosetting Epoxies Based on Fractionated and Well-Characterized Lignins.

    Science.gov (United States)

    Gioia, Claudio; Lo Re, Giada; Lawoko, Martin; Berglund, Lars

    2018-03-21

    Here we report the synthesis of thermosetting resins from low molar mass Kraft lignin fractions of high functionality, refined by solvent extraction. Such fractions were fully characterized by 31 P NMR, 2D-HSQC NMR, SEC, and DSC in order to obtain a detailed description of the structures. Reactive oxirane moieties were introduced on the lignin backbone under mild reaction conditions and quantified by simple 1 H NMR analysis. The modified fractions were chemically cross-linked with a flexible polyether diamine ( M n ≈ 2000), in order to obtain epoxy thermosets. Epoxies from different lignin fractions, studied by DSC, DMA, tensile tests, and SEM, demonstrated substantial differences in terms of thermo-mechanical properties. For the first time, strong relationships between lignin structures and epoxy properties could be demonstrated. The suggested approach provides unprecedented possibilities to tune network structure and properties of thermosets based on real lignin fractions, rather than model compounds.

  10. Thermosetting epoxy resin/thermoplastic system with combined shape memory and self-healing properties

    International Nuclear Information System (INIS)

    Yao, Yongtao; Wang, Jingjie; Lu, Haibao; Liu, Yanju; Leng, Jinsong; Xu, Ben; Fu, Yongqing

    2016-01-01

    A novel and facile strategy was proposed to construct a thermosetting/thermoplastic system with both shape memory and self-healing properties based on commercial epoxy resin and poly(ϵ-caprolactone)-PCL. Thermoplastic material is capable of re-structuring and changing the stiffness/modulus when the temperature is above melting temperature. PCL microfiber was used as a plasticizer in epoxy resin–based blends, and served as a ‘hard segment’ to fix a temporary shape of the composites during shape memory cycles. In this study, the electrospun PCL membrane with a porous network structure enabled a homogenous PCL fibrous distribution and optimized interaction between fiber and epoxy resin. The self-healing capability is achieved by phase transition during curing of the composites. The mechanism of the shape memory effect of the thermosetting (rubber)/thermoplastic composite is attributed to the structural design of the thermoplastic network inside the thermosetting resin/rubber matrix. (paper)

  11. A reactive polystyrene-block-polyisoprene star copolymer as a toughening agent in an epoxy thermoset

    KAUST Repository

    Francis, Raju

    2015-12-29

    © 2015 Springer-Verlag Berlin Heidelberg A polystyrene-block-polyisoprene ((PS-b-PI)3) star polymer was synthesized by photochemical reversible addition fragmentation chain transfer (RAFT) polymerization. The obtained star polymer was epoxidized and used as a toughening agent in an epoxy thermoset. The incorporation of the epoxidized star polymer resulted in the formation of nanostructures and it was fixed by a crosslinking reaction. The formation of nanostructures in the thermosets follows the mechanism of reaction-induced microphase separation. The mechanical properties such as toughness and tensile strength were considerably increased due to the nanostructures formed by reactive blending.

  12. Thermosets

    NARCIS (Netherlands)

    Benthem, van R.A.T.M.; Evers, L.J.; Mattheij, J.; Hofland, A.; Molhoek, L.J.; Koning, de A.J.; Jansen, J.F.G.A.; Duin, van M.; Meyer, T.; Keurentjes, J.T.F.

    2005-01-01

    This chapter contains sections titled: Introduction Phenolic Resins Amino Resins Epoxy Resins Alkyd Resins Saturated Polyester Resins Unsaturated Polyester Resins and Composites Acrylate Resins and UV Curing Rubber

  13. Synthesis, Characterization and Curing Studies of Thermosetting Epoxy Resin with Amines

    International Nuclear Information System (INIS)

    Lakshmi, B.; Mahendra, K. N.; Shivananda, K. N.

    2010-01-01

    A new hybrid thermosetting maleimido epoxy compound 4-(N-maleimidophenyl) glycidylether (N-MPGE) is prepared by reacting N-(4-hydroxyphenyl) maleimide (HPM) with Epichlorohydrin by using benzyltrimethylammonium chloride as a catalyst. The resulting compound possesses both the oxirane ring and maleimide group. The curing reaction of these maleimidophenyl glycidylether epoxy compound (N-MPGE) with amines as curing agents such as ethylendiamine (EDA), diethylentriamine (DETA) and triethylenetetramine (TETA), aminoethylpiperazine (AEP) and isophoronediamine, IPDA), are studied. Incorporation of maleimide groups in the epichlorohydrin provides cyclic imide structure and high cross-linking density to the cured resins. The cured samples exhibited good thermal stability, excellent chemical (acid/alkali/solvent) and water absorption resistance. Morphological studies by the SEM technique further confirmed the phase homogeneity net work of the cured systems

  14. Synthesis, Characterization and Curing Studies of Thermosetting Epoxy Resin with Amines

    Energy Technology Data Exchange (ETDEWEB)

    Lakshmi, B.; Mahendra, K. N. [Bangalore University, Bangalore (India); Shivananda, K. N. [Technion - Israel Institute of Technology, Haifa (Israel)

    2010-08-15

    A new hybrid thermosetting maleimido epoxy compound 4-(N-maleimidophenyl) glycidylether (N-MPGE) is prepared by reacting N-(4-hydroxyphenyl) maleimide (HPM) with Epichlorohydrin by using benzyltrimethylammonium chloride as a catalyst. The resulting compound possesses both the oxirane ring and maleimide group. The curing reaction of these maleimidophenyl glycidylether epoxy compound (N-MPGE) with amines as curing agents such as ethylendiamine (EDA), diethylentriamine (DETA) and triethylenetetramine (TETA), aminoethylpiperazine (AEP) and isophoronediamine, IPDA), are studied. Incorporation of maleimide groups in the epichlorohydrin provides cyclic imide structure and high cross-linking density to the cured resins. The cured samples exhibited good thermal stability, excellent chemical (acid/alkali/solvent) and water absorption resistance. Morphological studies by the SEM technique further confirmed the phase homogeneity net work of the cured systems.

  15. 21 CFR 177.2280 - 4,4′-Isopropyl-idenedi-phenol-epichloro-hydrin thermo-setting epoxy resins.

    Science.gov (United States)

    2010-04-01

    ... with mixed dimers and trimers of unsaturated C18 monobasic fatty acids derived from animal and... basic thermosetting epoxy resin is made by reacting 4,4′-isopropylidenediphenol with epi-chloro-hydrin...′-isopropylidenediphenol-epichlorohydrin basic resin and limited to use in contact with alcoholic beverages containing not...

  16. Thermosetting polymer for dynamic nuclear polarization: Solidification of an epoxy resin mixture including TEMPO

    Energy Technology Data Exchange (ETDEWEB)

    Noda, Yohei, E-mail: noda.yohei@jaea.go.jp [Quantum Beam Science Centre, Sector of Nuclear Science Research, Japan Atomic Energy Agency, Shirakata-Shirane, Tokai, Ibaraki 319-1195 (Japan); Kumada, Takayuki [Quantum Beam Science Centre, Sector of Nuclear Science Research, Kansai Photon Science Institute, Japan Atomic Energy Agency, Kizugawa, Kyoto 619-0215 (Japan); Yamaguchi, Daisuke; Shamoto, Shin-ichi [Quantum Beam Science Centre, Sector of Nuclear Science Research, Japan Atomic Energy Agency, Shirakata-Shirane, Tokai, Ibaraki 319-1195 (Japan)

    2015-03-11

    We investigated the dynamic nuclear polarization (DNP) of typical thermosetting polymers (two-component type epoxy resins; Araldite{sup ®} Standard or Araldite{sup ®} Rapid) doped with a (2,2,6,6-tetramethylpiperidine-1-yl)oxy (TEMPO) radical. The doping process was developed by carefully considering the decomposition of TEMPO during the solidification of the epoxy resin. The TEMPO electron spin in each two-component paste decayed slowly, which was favorable for our study. Furthermore, despite the dissolved TEMPO, the mixture of the two-component paste successfully solidified. With the resulting TEMPO-doped epoxy-resin samples, DNP experiments at 1.2 K and 3.35 T indicated a magnitude of a proton-spin polarization up to 39%. This polarization is similar to that (35%) obtained for TEMPO-doped polystyrene (PS), which is often used as a standard sample for DNP. To combine this solidification of TEMPO-including mixture with a resin-casting technique enables a creation of polymeric target materials with a precise and complex structure.

  17. Formation of nanophases in epoxy thermosets containing amphiphilic block copolymers with linear and star-like topologies.

    Science.gov (United States)

    Wang, Lei; Zhang, Chongyin; Cong, Houluo; Li, Lei; Zheng, Sixun; Li, Xiuhong; Wang, Jie

    2013-07-11

    In this work, we investigated the effect of topological structures of block copolymers on the formation of the nanophase in epoxy thermosets containing amphiphilic block copolymers. Two block copolymers composed of poly(ε-caprolactone) (PCL) and poly(2,2,2-trifluoroethyl acrylate) (PTFEA) blocks were synthesized to possess linear and star-shaped topologies. The star-shaped block copolymer composed a polyhedral oligomeric silsesquioxane (POSS) core and eight poly(ε-caprolactone)-block-poly(2,2,2-trifluoroethyl acrylate) (PCL-b-PTFEA) diblock copolymer arms. Both block copolymers were synthesized via the combination of ring-opening polymerization and reversible addition-fragmentation chain transfer/macromolecular design via the interchange of xanthate (RAFT/MADIX) process; they were controlled to have identical compositions of copolymerization and lengths of blocks. Upon incorporating both block copolymers into epoxy thermosets, the spherical PTFEA nanophases were formed in all the cases. However, the sizes of PTFEA nanophases from the star-like block copolymer were significantly lower than those from the linear diblock copolymer. The difference in the nanostructures gave rise to the different glass transition behavior of the nanostructured thermosets. The dependence of PTFEA nanophases on the topologies of block copolymers is interpreted in terms of the conformation of the miscible subchain (viz. PCL) at the surface of PTFEA microdomains and the restriction of POSS cages on the demixing of the thermoset-philic block (viz. PCL).

  18. Thermoset nanocomposites from waterborne bio-based epoxy resin and cellulose nanowhiskers.

    Science.gov (United States)

    Wu, Guo-min; Liu, Di; Liu, Gui-feng; Chen, Jian; Huo, Shu-ping; Kong, Zhen-wu

    2015-01-01

    Thermoset nanocomposites were prepared from a waterborne terpene-maleic ester type epoxy resin (WTME) and cellulose nanowhiskers (CNWs). The curing behaviors of WTME/CNWs nanocomposites were measured with rotational rheometer. The results show that the storage modulus (G') of WTME/CNWs nanocomposites increased with the increase of CNWs content. Observations by scanning electron microscopy (SEM) demonstrate that the incorporation of CNWs in WTME matrix caused microphase separation and destroyed the compactness of the matrix. This effect leads to the glass transition temperatures (Tg) of WTME/CNWs nanocomposites slightly decrease with the increase of CNWs content, which were confirmed by both DSC and DMA tests. The mechanical properties of WTME/CNWs nanocomposites were investigated by tensile testing. The Yong's modulus (E) and tensile strength (σb) of the nanocomposites were significantly reinforced by the addition of CNWs. These results indicate that CNWs exhibit excellent reinforcement effect on WTME matrix, due to the formation and increase of interfacial interaction by hydrogen bonds between CNWs nano-filler and the WTME matrix. Copyright © 2015 Elsevier Ltd. All rights reserved.

  19. Surface morphology and dewettability of self-organized thermosets involving epoxy and POSS-capped poly(ethylene oxide) telechelics

    International Nuclear Information System (INIS)

    Wang, Lei; Zheng, Sixun

    2012-01-01

    A heptaphenyl polyhedral oligomeric silsesquioxane-capped poly(ethylene oxide) (POSS-capped PEO) telechelics was synthesized via the Huisgen 1,3-dipolar cycloaddition between 3-azidopropylheptaphenyl POSS and α,ω-dialkynyl-terminated poly(ethylene oxide). The organic–inorganic amphiphile was incorporated into epoxy to obtain the organic–inorganic nanocomposites. The morphology of the nanocomposites was investigated by means of atomic force microscopy (AFM) and dynamic mechanical thermal analysis (DMTA). It was found that the epoxy thermosets containing POSS-capped PEO telechelics were microphase-separated. The formation of the nanophases in the thermosets followed a self-assembly mechanism. The static contact angle measurements show that the nanocomposites displayed a significant enhancement in surface hydrophobicity as well as reduction in surface free energy. The improvement in surface dewettability was ascribed to the enrichment of POSS cages at the surface of the nanocomposites and the formation of the specific surface morphology as evidenced by X-ray photoelectron spectroscopy (XPS) and surface atomic force microscopy (AFM). -- Highlights: ► POSS-capped PEO telechelics was synthesized via click chemistry approach. ► The organic–inorganic amphiphile can be self-assembled into the nanophases in epoxy. ► The hybrid nanocomposites were successfully prepared via a self-assembly approach. ► The nanocomposites displayed a significant enhancement in surface hydrophobicity.

  20. Improvement of thermal properties and flame retardancy of epoxy-amine thermosets by introducing bisphenol containing azomethine moiety

    Directory of Open Access Journals (Sweden)

    2007-05-01

    Full Text Available A novel bisphenol 1, 4'-bis{4-[(4-hydroxy phenyliminomethylidene] phenoxy} benzene (BHPB, which contains azomethine moiety and flexible aromatic ether linkage, was synthesized and introduced into the curing system composed of diglycidyl ether of bisphenol A (DGEBA and diamine. The curing behavior of DGEBA/diamine changed dramatically due to the introduction of BHPB. The resultant epoxy thermosets containing BHPB had high Tgs (127-160 °C, high Td, 5% (>=330°C and high integral procedure decomposition temperature (IPDT values (662-1230°C and good flame retardancy for their high Limited Oxygen Index (LOI values (above 29.5.

  1. Thermoset precursor

    International Nuclear Information System (INIS)

    Yamamoto, Y.

    1983-04-01

    This invention pertains to a distinctive thermoset precursor which is prepared by mixing a resin composition (A) which can be hardened by ionizing radiation, and a resin composition (B) which can be hardened by heat but cannot be hardened by, or is resistant to, ionizing radiation, and by coating or impregnating a molding or other substrate with a sheet or film of this mixture and irradiating this with an ionizing radiation. The principal components of composition (A) and (B) can be the following: (1) an acrylate or methacrylate and an epoxy resin and an epoxy resin hardener; (2) an unsaturated polyester resin and epoxy resin and an epoxy resin hardener; (3) a diacrylate or dimethacrylate or polyethylene glycol and an epoxy resin; (4) an epoxy acrylates or epoxy methacrylate obtained by the addition reaction of epoxy resin and acrylic or methacrylic acid

  2. Relationship between the dielectric and mechanical properties and the ratio of epoxy resin to hardener of the hybrid thermosetting polymers

    International Nuclear Information System (INIS)

    Dias Filho, Newton Luiz; Aquino, Hermes Adolfo de; Pires, Geovanna; Caetano, Laercio

    2006-01-01

    The relationship between the dielectric properties (dielectric constant, ε'', and loss factor, ε''; activation energy, E a ) and the ratio of epoxy resin (OG) to hardener of the epoxy resin thermosetting polymers was investigated. The amplitude of the ε'' peak decreases with increasing OG content until about 73 wt.% and slightly increases at higher OG content. The temperature of the position of the ε'' peak increases with the increasing of OG content, reaching maximum values for compositions in the range of 67 and 73 wt.%, and then it decreases sharply at higher OG content. The activation energy obtained from dielectric relaxation increased with increasing wt.% OG up to around 70 wt.%. Further increase in concentration of OG up to 83 wt.% reduced E a . The curves of tensile modulus and fracture (author)

  3. Relationship between the dielectric and mechanical properties and the ratio of epoxy resin to hardener of the hybrid thermosetting polymers

    Energy Technology Data Exchange (ETDEWEB)

    Dias Filho, Newton Luiz; Aquino, Hermes Adolfo de; Pires, Geovanna; Caetano, Laercio [UNESP, Ilha Solteira, SP (Brazil). Faculdade de Engenharia. Dept. de Fisica e Quimica]. E-mail: nldias@dfq.feis.unesp.br

    2006-05-15

    The relationship between the dielectric properties (dielectric constant, {epsilon}'', and loss factor, {epsilon}''; activation energy, E{sub a}) and the ratio of epoxy resin (OG) to hardener of the epoxy resin thermosetting polymers was investigated. The amplitude of the {epsilon}'' peak decreases with increasing OG content until about 73 wt.% and slightly increases at higher OG content. The temperature of the position of the {epsilon}'' peak increases with the increasing of OG content, reaching maximum values for compositions in the range of 67 and 73 wt.%, and then it decreases sharply at higher OG content. The activation energy obtained from dielectric relaxation increased with increasing wt.% OG up to around 70 wt.%. Further increase in concentration of OG up to 83 wt.% reduced E{sub a}. The curves of tensile modulus and fracture (author)

  4. Kinetic studies of chemical shrinkage and residual stress formation in thermoset epoxy adhesives under confined curing conditions

    Science.gov (United States)

    Schumann, M.; Geiß, P. L.

    2015-05-01

    Faultless processing of thermoset polymers in demanding applications requires a profound mastering of the curing kinetics considering both the physico-chemical changes in the transition from the liquid to the solid state and the consolidation of the polymers network in the diffusion controlled curing regime past the gel point. Especially in adhesive joints shrinkage stress occurring at an early state of the curing process under confined conditions is likely to cause defects due to local debonding and thus reduce their strength and durability1. Rheometry is considered the method of choice to investigate the change of elastic and viscous properties in the progress of curing. Drawbacks however relate to experimental challenges in accessing the full range of kinetic parameters of thermoset resins with low initial viscosity from the very beginning of the curing reaction to the post-cure consolidation of the polymer due to the formation of secondary chemical bonds. Therefore the scope of this study was to interrelate rheological data with results from in-situ measurements of the shrinkage stress formation in adhesive joints and with the change of refractive index in the progress of curing. This combination of different methods has shown to be valuable in gaining advanced insight into the kinetics of the curing reaction. The experimental results are based on a multi component thermoset epoxy-amine adhesive.

  5. The glass transition in cured epoxy thermosets: A comparative molecular dynamics study in coarse-grained and atomistic resolution

    Energy Technology Data Exchange (ETDEWEB)

    Langeloth, Michael; Böhm, Michael C.; Müller-Plathe, Florian [Eduard-Zintl-Institut für Anorganische und Physikalische Chemie and Center of Smart Interfaces, Technische Universität Darmstadt, Alarich Weiss Straße 4, D-64287 Darmstadt (Germany); Sugii, Taisuke, E-mail: taisuke.sugii.zs@hitachi.com [Center for Technology Innovation – Mechanical Engineering, Research & Development Group, Hitachi, Ltd., 832-2, Horiguchi, Hitachinaka, Ibaraki 312-0034 (Japan)

    2015-12-28

    We investigate the volumetric glass transition temperature T{sub g} in epoxy thermosets by means of molecular dynamics simulations. The epoxy thermosets consist of the resin bisphenol A diglycidyl ether and the hardener diethylenetriamine. A structure based coarse-grained (CG) force field has been derived using iterative Boltzmann inversion in order to facilitate simulations of larger length scales. We observe that T{sub g} increases clearly with the degree of cross-linking for all-atomistic (AA) and CG simulations. The transition T{sub g} in CG simulations of uncured mixtures is much lower than in AA-simulations due to the soft nature of the CG potentials, but increases all the more with the formation of rigid cross-links. Additional simulations of the CG mixtures in contact with a surface show the existence of an interphase region of about 3 nm thickness in which the network properties deviate significantly from the bulk. In accordance to experimental studies, we observe that T{sub g} is reduced in this interphase region and gradually increases to its bulk value with distance from the surface. The present study shows that the glass transition is a local phenomenon that depends on the network structure in the immediate environment.

  6. The glass transition in cured epoxy thermosets: A comparative molecular dynamics study in coarse-grained and atomistic resolution

    International Nuclear Information System (INIS)

    Langeloth, Michael; Böhm, Michael C.; Müller-Plathe, Florian; Sugii, Taisuke

    2015-01-01

    We investigate the volumetric glass transition temperature T g in epoxy thermosets by means of molecular dynamics simulations. The epoxy thermosets consist of the resin bisphenol A diglycidyl ether and the hardener diethylenetriamine. A structure based coarse-grained (CG) force field has been derived using iterative Boltzmann inversion in order to facilitate simulations of larger length scales. We observe that T g increases clearly with the degree of cross-linking for all-atomistic (AA) and CG simulations. The transition T g in CG simulations of uncured mixtures is much lower than in AA-simulations due to the soft nature of the CG potentials, but increases all the more with the formation of rigid cross-links. Additional simulations of the CG mixtures in contact with a surface show the existence of an interphase region of about 3 nm thickness in which the network properties deviate significantly from the bulk. In accordance to experimental studies, we observe that T g is reduced in this interphase region and gradually increases to its bulk value with distance from the surface. The present study shows that the glass transition is a local phenomenon that depends on the network structure in the immediate environment

  7. High-temperature hybrid welding of thermoplastic (CF/Peek) to thermoset (CF/Epoxy) composites

    NARCIS (Netherlands)

    Fernandez Villegas, I.; Vizcaino Rubio, P.

    2015-01-01

    Thermoset composites are widely used for the manufacturing of modern composite aircrafts. The use of thermoplastic composites (TPC) in aerospace applications is, however, gradually increasing owing to their cost-effectiveness in manufacturing and improved damage tolerance. An example of the use of

  8. Nanoindentation study of interphases in epoxy/amine thermosetting systems modified with thermoplastics.

    Science.gov (United States)

    Ramos, Jose Angel; Blanco, Miren; Zalakain, Iñaki; Mondragon, Iñaki

    2009-08-15

    The characterization of a mixture of epoxy/amine with different stoichiometric ratios was carried out by means of nanoindentation. The epoxy system was composed by diglycidyl ether of bisphenol-A and 4,4'-methylene bis-(3-chloro 2,6-diethylaniline). Diffusion through interface formed by epoxy/amine system in stoichiometric ratio and several thermoplastic polymers was also analyzed by means of stiffness analysis, as studied by atomic force microscopy (AFM) and coupled nanoindentation tests. Used thermoplastics were an amorphous, atactic polystyrene, and two semicrystalline, syndiotactic polystyrene and poly(phenylene sulfide). Larger range diffusion was obtained in epoxy/amine systems modified with atactic polystyrene while the study of the influence of stoichiometric ratio suggests that the excess of epoxy generated stiffer material. In addition, larger indentation loads resulted in higher apparent stiffness because of the more number of polymer chains that had to re-accommodate owing to the increase in contact area.

  9. Higher-order-structure formation in liquid crystal epoxy thermosets investigated by synchrotron radiation-wide-angle X-ray diffraction

    International Nuclear Information System (INIS)

    Maeda, Rina; Okuhara, Kenta; Nakamura, Akihiro; Hayakawa, Teruaki; Uehara, Yasushi; Motoya, Tsukasa; Nobutoki, Hideharu

    2016-01-01

    We report the investigation of the mesophase transformations of a liquid crystalline molecule with terminal epoxy groups from the initial stages of curing with a diamine compound. The ordered arrangement of molecules within the smectic layers in the thermoset formed at the end of the curing process was characterized by synchrotron radiation-wide-angle X-ray diffraction (SR-WAXD). Data from this experiment helps us understand the phase transitions from the nematic to smectic phases of curing liquid crystalline epoxies. (author)

  10. Nanostructures and surface hydrophobicity of self-assembled thermosets involving epoxy resin and poly(2,2,2-trifluoroethyl acrylate)-block-poly(ethylene oxide) amphiphilic diblock copolymer.

    Science.gov (United States)

    Yi, Fangping; Zheng, Sixun; Liu, Tianxi

    2009-02-19

    Poly(2,2,2-trifluoroethyl acrylate)-block-poly(ethylene oxide) (PTFEA-b-PEO) amphiphilic diblock copolymer was synthesized via the reversible addition-fragmentation transfer polymerization of 2,2,2-triffluroethyl acrylate with dithiobenzoyl-terminated poly(ethylene oxide) as a chain-transfer agent. The amphiphilic diblock copolymer was incorporated into epoxy resin to prepare the nanostructured epoxy thermosets. The nanostructures were investigated by means of atomic force microscopy, small-angle X-ray scattering, and dynamic mechanical analysis. In terms of the miscibility of the subchains of the block copolymer with epoxy after and before curing reaction, it is judged that the formation of the nanostructures follows the mechanism of self-assembly. The static contact angle measurements indicate that the nanostructured thermosets containing PTFEA-b-PEO diblock copolymer displayed a significant enhancement in surface hydrophobicity as well as a reduction in surface free energy. The improvement in surface properties was ascribed to the enrichment of the fluorine-containing subchain (i.e., PTFEA block) of the amphiphilic diblock copolymer on the surface of the nanostructured thermosets, which was evidenced by surface atomic force microscopy and energy-dispersive X-ray spectroscopy.

  11. THERMOMECHANICAL PROPERTIES OF JUTE/BAGASSE HYBRID FIBRE REINFORCED EPOXY THERMOSET COMPOSITES

    OpenAIRE

    Sudhir Kumar Saw; Chandan Datta

    2009-01-01

    Natural fibres are partly replacing currently used synthetic fibres as reinforcement for polymer composites. Jute fibre bundles were high-cellulose-content modified by alkali treatment, while the bagasse fibre bundles were modified by creating quinones in the lignin portions of fibre surfaces and reacting them with furfuryl alcohol (FA) to increase their adhesiveness. The effects of different fibre bundle loading and modification of bagasse fibre surfaces in hybrid fibre reinforced epoxy comp...

  12. Ytterbium triflate as a new catalyst on the curing of epoxy-isocyanate based thermosets

    Energy Technology Data Exchange (ETDEWEB)

    Flores, Marjorie; Fernandez-Francos, Xavier [Departament de Quimica Analitica i Quimica Organica, Universitat Rovira i Virgili, Marcelli Domingo s/n, 43007 Tarragona (Spain); Morancho, Josep M. [Laboratori de Termodinamica, ETSEIB, Universitat Politecnica de Catalunya, Diagonal 647, 08028 Barcelona (Spain); Serra, Angels [Departament de Quimica Analitica i Quimica Organica, Universitat Rovira i Virgili, Marcelli Domingo s/n, 43007 Tarragona (Spain); Ramis, Xavier, E-mail: ramis@mmt.upc.es [Laboratori de Termodinamica, ETSEIB, Universitat Politecnica de Catalunya, Diagonal 647, 08028 Barcelona (Spain)

    2012-09-10

    Highlights: Black-Right-Pointing-Pointer Ytterbium triflate is an active catalyst for diepoxides/diisocyanate formulations. Black-Right-Pointing-Pointer Ytterbium triflate promotes the formation of oxazolidone, isocyanurate, urethane and allophanate groups and the polyetherification of epoxides. Black-Right-Pointing-Pointer Diepoxides/diisocyanate formulations catalyzed by ytterbium triflate show higher pot-life than equivalent formulations catalyzed by benzyldimethylamine. - Abstract: Networks containing oxazolidone, isocyanurate, urethane, allophanate and ether groups were prepared by copolymerization of mixtures of diglycidylether of bisphenol A and toluene-2,4-diisocyanate in presence of ytterbium triflate. It has been demonstrated that ytterbium triflate promotes six elemental reactions that coexist during curing and yield the aforementioned groups. Changes during curing, fraction of different groups present in the network and final properties of the cured materials were investigated by thermal analysis and infrared spectroscopy. The influence of the molar ratio of isocyanate to epoxide groups on the properties and curing has been studied. The curing kinetics were analyzed by means of an integral isoconversional non-isothermal procedure. The results obtained were compared with those obtained by using a common catalyst such as the benzyldimethylamine. The structure and the properties of the resulting thermosets are controlled by the initial composition of the formulation and the catalyst used.

  13. Thermomechanical characterization of thiol-epoxy shape memory thermosets for mechanical actuators design

    Science.gov (United States)

    Belmonte, Alberto; Fernández-Francos, Xavier; De la Flor, Silvia

    2018-02-01

    In this paper, shape-memory "thiol-epoxy" polymers are synthesized and characterized as potential thermomechanical actuators. Their thermomechanical properties are investigated through dynamo mechanical and tensile analyses and related to their network structural properties by using "thiol" and "epoxy" compounds of different functionality and structure. Their mechanical properties (resistance at break, elongation limits and strain energy) are related to their shape-memory response under free-recovery conditions and partially-constrained conditions, thus, establishing the connection between network relaxation (free-recovery) with the work output capabilities (partially-constrained). Results show high mechanical performance, achieving high elongation at break values (up to 100%) and stress at break values (up to 50 MPa). The shape-memory experiments reveal strong dependence of the programming conditions and network structure on the recovery efficiency at free-conditions, whereas under partially-constrained conditions, the controlling factors are the mechanical limits at high temperature. Moreover, some recommendations to achieve the maximum work output efficiency for a given operational design of a thermomechanical actuator are deduced.

  14. Innovative Chemical Process for Recycling Thermosets Cured with Recyclamines® by Converting Bio-Epoxy Composites in Reusable Thermoplastic—An LCA Study

    Directory of Open Access Journals (Sweden)

    Angela D. La Rosa

    2018-02-01

    Full Text Available An innovative recycling process for thermoset polymer composites developed by Connora Technologies (Hayward, CA, USA was studied. The process efficacy has already been tested, and it is currently working at the plant level. The main aspect investigated in the present paper was the environmental impact by means of the Life Cycle Assessment (LCA method. Because of the need to recycle and recover materials at their end of life, the Connora process creates a great innovation in the market of epoxy composites, as they are notoriously not recyclable. Connora Technologies developed a relatively gentle chemical recycling process that induces the conversion of thermosets into thermoplastics. The LCA demonstrated that low environmental burdens are associated with the process itself and, furthermore, impacts are avoided due to the recovery of the epoxy-composite constituents (fibres and matrix. A carbon fibre (CF epoxy-composite panel was produced through Vacuum Resin Transfer Moulding (VRTM and afterwards treated using the Connora recycling process. The LCA results of both the production and the recycling phases are reported.

  15. Bio-based thermosetting epoxy foam: Tannic acid valorization toward dye-decontaminating and thermo-protecting applications.

    Science.gov (United States)

    Esmaeili, N; Salimi, A; Zohuriaan-Mehr, M J; Vafayan, M; Meyer, W

    2018-05-23

    Bio-resourced thermosetting epoxy foam was synthesized from tannic acid toward two different applications e.g., dye-decontaminating and thermo-insulating. Epoxidized tannic acid (ETA) foam was produced without using of organic volatile compounds or flammable foaming gases. The foam density, thermal conductivity and closed-cell content were studied. Besides, TGA showed high char yield (49% in N 2 and 48.3% in air) at 600 °C accompanied by high LOI (37.1 in N 2 and 36.8 in air). The high thermo-stability and intumescent char yield along with low thermal conductivity recommends the foam suitability for being used as an insulating material. Additionally, sorption of methylene blue onto ETA foam was kinetically investigated. The study of contact time, ionic strength, solution pH, initial sorbate concentration and desorption revealed the dependency of the sorption process to pH and initial sorbate concentration. The experimental data fitted well with the Langmuir isotherm (R 2  = 0.997), yielding maximum sorption capacity of 36.25 mg/g (ETA foam = 0.05 g, pH = 7, MB concentration = 50 ppm, Volume = 25 mL). The kinetic data verified that MB sorption could be represented by the pseudo second-order model. Overall, the ETA foam can be introduced as a candidate for removing cationic pollutants, thermal insulator, and self-extinguishing/intumescent materials. Copyright © 2018 Elsevier B.V. All rights reserved.

  16. Thermoconductive Thermosetting Composites Based on Boron Nitride Fillers and Thiol-Epoxy Matrices

    Directory of Open Access Journals (Sweden)

    Isaac Isarn

    2018-03-01

    Full Text Available In this work, the effect of the addition of boron nitride (BN fillers in a thiol-cycloaliphatic epoxy formulation has been investigated. Calorimetric studies put into evidence that the kinetics of the curing has been scarcely affected and that the addition of particles does not affect the final structure of the network. Rheologic studies have shown the increase in the viscoelastic properties on adding the filler and allow the percolation threshold to be calculated, which was found to be 35.5%. The use of BN agglomerates of bigger size increases notably the viscosity of the formulation. Glass transition temperatures are not affected by the filler added, but Young’s modulus and hardness have been notably enhanced. Thermal conductivity of the composites prepared shows a linear increase with the proportion of BN particle sheets added, reaching a maximum of 0.97 W/K·m. The addition of 80 μm agglomerates, allowed to increase this value until 1.75 W/K·m.

  17. Epoxy/anhydride thermosets modified with end-capped star polymers with poly(ethyleneimine cores of different molecular weight and poly(ε–caprolactone arms

    Directory of Open Access Journals (Sweden)

    C. Acebo

    2015-09-01

    Full Text Available Multiarm star polymers, with a hyperbranched poly(ethyleneimine (PEI core and poly(ε-caprolactone (PCL arms end-capped with acetyl groups were synthesized by ring-opening polymerization of ε-caprolactone from PEI cores of different molecular weight. These star polymers were used as toughening agents for epoxy/anhydride thermosets. The curing process was studied by calorimetry, thermomechanical analysis and infrared spectroscopy. The final properties of the resulting materials were determined by thermal and mechanical tests. The addition of the star polymers led to an improvement up to 130% on impact strength and a reduction in the thermal stresses up to 55%. The structure and molecular weight of the modifier used affected the morphology of the resulting materials. Electron microscopy showed phase-separated morphologies with nano-sized fine particles well adhered to the epoxy/anhydride matrix when the higher molecular weight modifier was used.

  18. Novel halogen-free flame retardant thermoset from a hybrid hexakis (methoxymethyl melamine/phosphorus-containing epoxy resin cured with phenol formaldehyde novolac

    Directory of Open Access Journals (Sweden)

    2009-12-01

    Full Text Available This paper describes the curing behaviours, thermal properties and flame-resistance of a novel halogen-free epoxy hybrid thermoset, prepared by the curing reaction of hexakis (methoxymethyl melamine (HMMM, a phosphorouscontaining epoxy resin (EPN-D with 9, 10-dihydro-9-oxa-10-phosphaphenanthrene 10-oxide (DOPO group and phenol formaldehyde novolac (n-PF. The resultant thermosets showed high glass-transition temperatures (Tg, 123–147°C as determined by thermal mechanical analysis (TMA, excellent thermal stability with high 5 wt% decomposition temperatures (Td,5% ≥308°C and high char yields (Yc ≥39.4 wt% from the thermogravimetric analysis (TGA. All the cured EPND/ HMMM/n-PF hybrid resins achieved the UL 94 V-0 grade with high limited oxygen indices (LOI > 45.7. It is found that phosphorous and nitrogen elements in the cured EPN-D/HMMM/n-PF hybrid resins had a positive synergistic effect on the improvement of the flame retardancy.

  19. Monomers for thermosetting and toughening epoxy resins. [glycidyl amine derivatives, propargyl-containing amines, and mutagenic testing of aromatic diamines

    Science.gov (United States)

    Pratt, J. R.

    1981-01-01

    Eight glycidyl amines were prepared by alkylating the parent amine with epichlorohydrin to form chlorohydrin, followed by cyclization with aqueous NaOH. Three of these compounds contained propargyl groups with postcuring studies. A procedure for quantitatively estimating the epoxy content of these glycidyl amines was employed for purity determination. Two diamond carbonates and several model propargly compounds were prepared. The synthesis of three new diamines, two which contain propargyloxy groups, and another with a sec-butyl group is in progress. These materials are at the dinitro stage ready for the final hydrogenation step. Four aromatic diamines were synthesized for mutagenic testing purposes. One of these compounds rapidly decomposes on exposure to air.

  20. Poly (ricinoleic acid) based novel thermosetting elastomer.

    Science.gov (United States)

    Ebata, Hiroki; Yasuda, Mayumi; Toshima, Kazunobu; Matsumura, Shuichi

    2008-01-01

    A novel bio-based thermosetting elastomer was prepared by the lipase-catalyzed polymerization of methyl ricinoleate with subsequent vulcanization. Some mechanical properties of the cured carbon black-filled polyricinoleate compounds were evaluated as a thermosetting elastomer. It was found that the carbon black-filled polyricinoleate compounds were readily cured by sulfur curatives to produce a thermosetting elastomer that formed a rubber-like sheet with a smooth and non-sticky surface. The curing behaviors and mechanical properties were dependent on both the molecular weight of the polyricinoleate and the amount of the sulfur curatives. Cured compounds consisting of polyricinoleate with a molecular weight of 100,800 showed good mechanical properties, such as a hardness of 48 A based on the durometer A measurements, a tensile strength at break of 6.91 MPa and an elongation at break of 350%.

  1. Ductile thermoset polymers via controlling network flexibility.

    Science.gov (United States)

    Hameed, N; Salim, N V; Walsh, T R; Wiggins, J S; Ajayan, P M; Fox, B L

    2015-06-18

    We report the design and synthesis of a polymer structure from a cross-linkable epoxy-ionic liquid system which behaves like a hard and brittle epoxy thermoset, perfectly ductile thermoplastic and an elastomer, all depending on controllable network compositions.

  2. Weathering effects on tensile and stress rupture strength of glass fiber reinforced vinylester and epoxy thermoset pipes

    Science.gov (United States)

    Nizamuddin, Syed

    Glass fiber reinforced vinylester (GFRE) and epoxy (GFRE) pipes have been used for more than three decades to mitigate corrosion problems in oil fields, chemical and industrial plants. In these services, both GFRV and GFRE pipes are exposed to various environmental conditions. Long-term mechanical durability of these pipes after exposure to environmental conditions, which include natural weathering exposure to seasonal temperature variation, sea water, humidity and other corrosive fluids like crude oil, should be well known. Although extensive research has been undertaken, several major issues pertaining to the performance of these pipes under a number of environmental conditions still remain unresolved. The main objective of this study is to investigate the effects of natural weathering, combined natural weathering with seawater and crude oil exposure, for time periods ranging from 3 to 36 months respectively, on the tensile and stress rupture behavior of GFRV and GFRE pipes. Ring specimens are machined from GFRV and GFRE pipes and tested before and after exposure to different weathering conditions prevalent in the eastern region (Dhahran) of Saudi Arabia and present under service conditions. The natural weathering and combined natural weathering with crude oil exposure of GFRV specimens revealed increased tensile strength even after 36 months of exposure when compared with that of the as received samples. However, the combined natural weathering with seawater exposure of GFRV samples revealed better tensile behavior till 24 months of exposure, and after 36 months their tensile strength was seen to be below that of the as received GFRV samples. The stress rupture behavior of natural weather exposed GFRV samples showed an improvement after 12 months of exposure and it decreased after 24 and 36 months of exposure when compared with the as received GFRV samples. The combined natural weathering with crude oil and seawater exposure of GFRV sample revealed improved

  3. Embedding in thermosetting resins

    International Nuclear Information System (INIS)

    Buzonniere, A. de

    1985-01-01

    Medium activity waste coming either from nuclear power plants in operation such as evaporator concentrates, spent resins, filter cartridges or the dismantling of installations are embedded in order to obtain a product suitable for long term disposal. Embedding in thermosetting resins (polyester or epoxy) is one among currently used techniques; it is being developed by the CEA (Commissariat a l'Energie Atomique) and Technicatome (subsidiary of CEA and EDF). The process is easy to operate and yields excellent results particularly as far as volume reduction and radioelement containment (cesium particularly) are concerned. The process has already been in operation in four stationary plants for several years. Extension of the process to mobile units has been completed by Technicatome in collaboration with the CEA [fr

  4. Rubber-like poly(vinyl alcohol) gel

    Energy Technology Data Exchange (ETDEWEB)

    Nambu, Masao (Nippon Oil Co. Ltd., Yokohama (Japan). Central Technical Research Lab.)

    1990-09-01

    Anomalous poly (vinyl alcohol) gel has been found in our laboratory since 1980. The gel is prepared by repeated freezing (or freeze-dehydration) of aqueous poly (vinyl alcohol). Experiments establish the fact that anomalous gel is never produced in the course of freezing, but during sustained thawing the gelation does occur. Moreover, it was found that the softening point of the gel increases at 37degC. It is assumed that crystal nuclei are generated on freezing, then on thawing, some of them grow to very fine crystals which act as polymer network-knots (cross-linking). Additional freezing provide other seeds, which grow similarly, and these are accumulated until rubber-like gel is produced. The gel was always water-resistant at 37degC, and the potassium permanganate consumption of the extracted water layer remained far below the official restricted value for medical materials. The gel can be sterilized with gamma-rays or chlorhexidine. Moreover, it satisfies the official standards of acute toxicity, pyrogen, intracutaneous reaction, hemolyzation, and intracorporeal implantation, respectively. Applications to adhesion-preventing membrane (for joint or pericardium), tamponade (for jaw defects), electrode (for electroretinogram or artificial inner ear), artificial denture base and phantoms for magnetic resonance imaging were examined. (author) 54 refs.

  5. A self-crosslinking thermosetting monomer with both epoxy and anhydride groups derived from Tung oil fatty acids: Synthesis and properties

    Science.gov (United States)

    A self-crosslinking compound with epoxy groups and anhydride groups (GEMA) has been successfully synthesized from Tung oil fatty acid by reacting with maleic anhydride via the Diels-Alder reaction. GEMA has very good storage stability and can be cured with trace amounts of tertiary amine. This advan...

  6. Fluxional Monomers for Enhanced Thermoset Materials.

    Energy Technology Data Exchange (ETDEWEB)

    Jones, Brad Howard [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Alam, Todd M. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Black, Hayden T [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Celina, Mathias C. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Wheeler, David R. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

    2017-09-01

    This report catalogues the results of a project exploring the incorporation of organometallic compounds into thermosetting polymers as a means to reduce their residual stress. Various syntheses of polymerizable ferro cene derivatives were attempted with mixed success. Ultimately, a diamine derivative of ferrocene was used as a curing agen t for a commercial epoxy resin, where it was found to give similar cure kinetics and mechanical properties in comparison to conventional curing agents. T he ferrocen e - based material is uniquely able to relax stress above the glass transition, leading to reduced cure stress. We propose that this behavior arises from the fluxional capacity of ferrocene. In support of this notion, nuclear magnetic resonance spectroscopy indicates a substantial increase in chain flexibility in the ferrocene - containing network. Although t he utilization of fluxionality is a novel approach to stress management in epoxy thermosets, it is anticipated to have greater impact in radical - cured ther mosets and linear polymers.

  7. Dielectric Cure Monitoring of Thermosetting Matrix Composites

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Hyoung Geun [Agency for Defense Development, Daejeon (Korea, Republic of); Lee, Dae Gil [KAIST, Daejeon (Korea, Republic of)

    2003-10-15

    Cure monitoring can be used to improve the quality and productivity of thermosetting resin matrix composite products during their manufacturing process. In this work, the sensitivity of dielectrometry was improved by adequate separation the efforts of sensor and externals on the measured signal. A new algorithm to obtain the degree of cure during dielectric cure monitoring of glass/polyester and glass/epoxy composites was developed by employing a function of both temperature and dissipation factor, in which five cure monitoring parameters were used to calculate the degree of cure. The decreasing pattern of dissipation factor was compared with the relationships between the degree of cure and the resin viscosity. The developed algorithm might be employed for the in situ cure monitoring of thermosetting resin composites

  8. Isothermal transitions of a thermosetting system

    Science.gov (United States)

    Gillham, J. K.; Benci, J. A.; Noshay, A.

    1974-01-01

    A study of the curing reactions of a cycloaliphatic epoxy resin/anhydride system by torsional braid analysis showed the existence of two critical isothermal temperatures - namely, the maximum glass transition temperature of the thermoset system and the glass transition temperature of the material at its gel point. Two rheologically active kinetic transitions occur during isothermal cure which correspond to gelation and vitrification. Three types of isothermal behavior occur. Methods for determining the time to gel and the time to vitrify, and also the two above-mentioned critical isothermal temperatures, have been developed. The time to gel obeyed the Arrhenius relationship, whereas the time to vitrify passed through a minimum. Application of these results to thermosetting systems in general is discussed in terms of the influence of molecular structure on the values of the critical isothermal temperatures.

  9. Dielectric Cure Monitoring of Thermosetting Matrix Composites

    International Nuclear Information System (INIS)

    Kim, Hyoung Geun; Lee, Dae Gil

    2003-01-01

    Cure monitoring can be used to improve the quality and productivity of thermosetting resin matrix composite products during their manufacturing process. In this work, the sensitivity of dielectrometry was improved by adequate separation the efforts of sensor and externals on the measured signal. A new algorithm to obtain the degree of cure during dielectric cure monitoring of glass/polyester and glass/epoxy composites was developed by employing a function of both temperature and dissipation factor, in which five cure monitoring parameters were used to calculate the degree of cure. The decreasing pattern of dissipation factor was compared with the relationships between the degree of cure and the resin viscosity. The developed algorithm might be employed for the in situ cure monitoring of thermosetting resin composites

  10. Reversible Thermoset Adhesives

    Science.gov (United States)

    Mac Murray, Benjamin C. (Inventor); Tong, Tat H. (Inventor); Hreha, Richard D. (Inventor)

    2016-01-01

    Embodiments of a reversible thermoset adhesive formed by incorporating thermally-reversible cross-linking units and a method for making the reversible thermoset adhesive are provided. One approach to formulating reversible thermoset adhesives includes incorporating dienes, such as furans, and dienophiles, such as maleimides, into a polymer network as reversible covalent cross-links using Diels Alder cross-link formation between the diene and dienophile. The chemical components may be selected based on their compatibility with adhesive chemistry as well as their ability to undergo controlled, reversible cross-linking chemistry.

  11. Cellular thermosetting fluorodiepoxide polymers

    Science.gov (United States)

    Lee, Sheng Y. (Inventor)

    1989-01-01

    Thermosetting fluoropolymer foams are made by mixing fluid form thermosetting fluoropolymer components having a substantial fluorine content, placing the mixture in a pressure tight chamber, filling the chamber with a gas, at relatively low pressure, that is unreactive with the fluoropolymer components, allowing the mixture to gel, removing the gelled fluoropolymer from the chamber and thereafter heating the fluoropolymer at a relatively low temperature to simultaneously sure and foam the fluoropolymer. The resulting fluoropolymer product is closed celled with the cells storing the gas employed for foaming. The fluoropolymer resins employed may be any thermosetting fluoropolymer including fluoroepoxies, fluoropolyurethanes and fluoroacrylates.

  12. Energy absorption and failure response of silk/epoxy composite square tubes: Experimental

    DEFF Research Database (Denmark)

    Oshkovr, Simin Ataollahi; Taher, Siavash Talebi; A. Eshkoor, Rahim

    2012-01-01

    This paper focuses on natural silk/epoxy composite square tubes energy absorption and failure response. The tested specimens were featured by a material combination of different lengths and same numbers of natural silk/epoxy composite layers in form of reinforced woven fabric in thermosetting epoxy...

  13. Thermosetting Fluoropolymer Foams

    Science.gov (United States)

    Lee, Sheng Yen

    1987-01-01

    New process makes fluoropolymer foams with controllable amounts of inert-gas fillings in foam cells. Thermosetting fluoropolymers do not require foaming additives leaving undesirable residues and do not have to be molded and sintered at temperatures of about 240 to 400 degree C. Consequently, better for use with electronic or other parts sensitive to high temperatures or residues. Uses include coatings, electrical insulation, and structural parts.

  14. Nanoporous thermosetting polymers.

    Science.gov (United States)

    Raman, Vijay I; Palmese, Giuseppe R

    2005-02-15

    Potential applications of nanoporous thermosetting polymers include polyelectrolytes in fuel cells, separation membranes, adsorption media, and sensors. Design of nanoporous polymers for such applications entails controlling permeability by tailoring pore size, structure, and interface chemistry. Nanoporous thermosetting polymers are often synthesized via free radical mechanisms using solvents that phase separate during polymerization. In this work, a novel technique for the synthesis of nanoporous thermosets is presented that is based on the reactive encapsulation of an inert solvent using step-growth cross-linking polymerization without micro/macroscopic phase separation. The criteria for selecting such a monomer-polymer-solvent system are discussed based on FTIR analysis, observed micro/macroscopic phase separation, and thermodynamics of swelling. Investigation of resulting network pore structures by scanning electron microscopy (SEM) and small-angle X-ray scattering following extraction and supercritical drying using carbon dioxide showed that nanoporous polymeric materials with pore sizes ranging from 1 to 50 nm can be synthesized by varying the solvent content. The differences in the porous morphology of these materials compared to more common free radically polymerized analogues that exhibit phase separation were evident from SEM imaging. Furthermore, it was demonstrated that the chemical activity of the nanoporous materials obtained by our method could be tailored by grafting appropriate functional groups at the pore interface.

  15. Chemoviscosity modeling for thermosetting resins

    Science.gov (United States)

    Tiwari, S. N.; Hou, T. H.; Bai, J. M.

    1985-01-01

    A chemoviscosity model, which describes viscosity rise profiles accurately under various cure cycles, and correlates viscosity data to the changes of physical properties associated with structural transformations of the thermosetting resin system during cure, was established. Work completed on chemoviscosity modeling for thermosetting resins is reported.

  16. Epoxy – the hub for the most versatile polymer with exceptional combination of superlative features

    OpenAIRE

    Inam, Fawad

    2014-01-01

    Epoxy resins and epoxy based materials have experienced significant advancement since their beginning in 1936, when Dr. Castan of Switzerland and Dr. Greenlee of USA succeeded in synthesizing the very first bisphenol-A-based epoxy resins. Whether it is the new carbon fiber composite of Boeing’s Dreamliner or the thin set terrazzo flooring, epoxy has always been the ideal choice because of its superlative properties and unique chemical composition. Belonging to thermoset family, it is certainl...

  17. Toughening of thermosetting polyimides

    Science.gov (United States)

    Gollob, D. S.; Mandell, J. F.; Mcgarry, F. J.

    1979-01-01

    Work directed toward increasing the resistance to crack propagation of thermoset polyimides is described. Rubber modification and Teflon microfiber impregnation techniques for increasing fracture toughness are investigated. Unmodified Kerimid 601 has a fracture surface work value of 0.20 in-lbs/sq in. Dispersed particles of amine terminated butadiene acrylonitrile liquid rubber or of silicone rubber do not raise this value much. By contrast, 5 percent of well fibrillated Teflon produces an eight-fold increase in fracture toughness. Further process improvements should increase this factor to 20-30.

  18. Synthesis and characterization of phenylethynylcarbonyl terminated novel thermosetting imide compound

    Directory of Open Access Journals (Sweden)

    H. Kimura

    2013-02-01

    Full Text Available Phenylethynyl terminated novel imide compound based on 1,3-bis(3-aminophenoxybenzene (APB and phenylethynyl trimellitic anhydride (PETA were prepared. The curing behavior of phenylethynyl terminated imide compound was investigated by differential scanning calorimetry and Fourier transform infrared spectrometry. The curing reaction of phenylethynylcarbonyl end group completed at 220°C, and proceeded much faster than that of phenylethynyl end group. Glass transition temperature of the thermosetting resin from phenylethynylcarbonyl terminated novel imide compound determined by dynamic mechanical analysis was almost the same as that of o-cresolnovolac type epoxy resin. In addition, the thermosetting resin from phenylethynylcarbonyl terminated novel imide compound exhibited excellent thermal and dimensional stabilities. These excellent properties of these phenylethynyl terminated imide compound might be due to the incorporation of alkene group or aromatic ring substitutes in the backbones, which might enhance the chain interaction (molecular packing and reduce the molecular chain mobility.

  19. A non-affine micro-macro approach to strain-crystallizing rubber-like materials

    Science.gov (United States)

    Rastak, Reza; Linder, Christian

    2018-02-01

    Crystallization can occur in rubber materials at large strains due to a phenomenon called strain-induced crystallization. We propose a multi-scale polymer network model to capture this process in rubber-like materials. At the microscopic scale, we present a chain formulation by studying the thermodynamic behavior of a polymer chain and its crystallization mechanism inside a stretching polymer network. The chain model accounts for the thermodynamics of crystallization and presents a rate-dependent evolution law for crystallization based on the gradient of the free energy with respect to the crystallinity variables to ensures the dissipation is always non-negative. The multiscale framework allows the anisotropic crystallization of rubber which has been observed experimentally. Two different approaches for formulating the orientational distribution of crystallinity are studied. In the first approach, the algorithm tracks the crystallization at a finite number of orientations. In contrast, the continuous distribution describes the crystallization for all polymer chain orientations and describes its evolution with only a few distribution parameters. To connect the deformation of the micro with that of the macro scale, our model combines the recently developed maximal advance path constraint with the principal of minimum average free energy, resulting in a non-affine deformation model for polymer chains. Various aspects of the proposed model are validated by existing experimental results, including the stress response, crystallinity evolution during loading and unloading, crystallinity distribution, and the rotation of the principal crystallization direction. As a case study, we simulate the formation of crystalline regions around a pre-existing notch in a 3D rubber block and we compare the results with experimental data.

  20. Dynamic steady-state analysis of crack propagation in rubber-like solids using an extended finite element method

    Science.gov (United States)

    Kroon, Martin

    2012-01-01

    In the present study, a computational framework for studying high-speed crack growth in rubber-like solids under conditions of plane stress and steady-state is proposed. Effects of inertia, viscoelasticity and finite strains are included. The main purpose of the study is to examine the contribution of viscoelastic dissipation to the total work of fracture required to propagate a crack in a rubber-like solid. The computational framework builds upon a previous work by the present author (Kroon in Int J Fract 169:49-60, 2011). The model was fully able to predict experimental results in terms of the local surface energy at the crack tip and the total energy release rate at different crack speeds. The predicted distributions of stress and dissipation around the propagating crack tip are presented. The predicted crack tip profiles also agree qualitatively with experimental findings.

  1. High-Speed 3D Printing of High-Performance Thermosetting Polymers via Two-Stage Curing.

    Science.gov (United States)

    Kuang, Xiao; Zhao, Zeang; Chen, Kaijuan; Fang, Daining; Kang, Guozheng; Qi, Hang Jerry

    2018-04-01

    Design and direct fabrication of high-performance thermosets and composites via 3D printing are highly desirable in engineering applications. Most 3D printed thermosetting polymers to date suffer from poor mechanical properties and low printing speed. Here, a novel ink for high-speed 3D printing of high-performance epoxy thermosets via a two-stage curing approach is presented. The ink containing photocurable resin and thermally curable epoxy resin is used for the digital light processing (DLP) 3D printing. After printing, the part is thermally cured at elevated temperature to yield an interpenetrating polymer network epoxy composite, whose mechanical properties are comparable to engineering epoxy. The printing speed is accelerated by the continuous liquid interface production assisted DLP 3D printing method, achieving a printing speed as high as 216 mm h -1 . It is also demonstrated that 3D printing structural electronics can be achieved by combining the 3D printed epoxy composites with infilled silver ink in the hollow channels. The new 3D printing method via two-stage curing combines the attributes of outstanding printing speed, high resolution, low volume shrinkage, and excellent mechanical properties, and provides a new avenue to fabricate 3D thermosetting composites with excellent mechanical properties and high efficiency toward high-performance and functional applications. © 2018 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  2. Curing reaction of bisphenol-A based benzoxazine with cyanate ester resin and the properties of the cured thermosetting resin

    Directory of Open Access Journals (Sweden)

    H. Kimura

    2011-12-01

    Full Text Available Curing reaction of bisphenol-A based benzoxazine with cyanate ester resin and the properties of the cured thermosetting resin were investigated. The cure behavior of benzoxazine with cyanate ester resin was monitored by model reaction using nuclear magnetic resonance (NMR. As a result of the model reaction, the ring opening reaction of benzoxazine ring and thermal self-cyclotrimerization of cyanate ester group occurred, and then the phenolic hydoroxyl group generated by the ring opening reaction of benzoxazine ring co-reacted with cyanate ester group. The properties of the cured thermosetting resin were estimated by mechanical properties, electrical resistivity, water resistance and heat resistance. The cured thermosetting resin from benzoxazine and cyanate ester resin showed good heat resistance, high electrical resistivity and high water resistance, compared with the cured thermosetting resin from benzoxazine and epoxy resin.

  3. Nanocomposites with thermosetting matrix: structure formation at the interphase boundary

    Directory of Open Access Journals (Sweden)

    KOROLEV Evgenij Valerjevich

    2014-06-01

    Full Text Available Composites with thermosetting matrix are often characterized by elevated values of operational properties – flexural and compressive strength, resistance to aggressive environments, etc. At the same time the cost of most thermosets (particularly – epoxy resins is quite high. Because of this the area of application of polymer composites in construction is limited. One of such application is the creation of multifunctional coatings. The high cost of resin dictates the need to improve the operational properties to ensure economic efficiency. So far, the known way to improve the operational properties is to produce nanoscale interfacial layer between fine filler and matrix in block. This way proved to be effective, but mechanism of the improvement is still uncertain. There areat least two different theories – so-called «adhesion theory» and «theory of deformable layer». The investigation is complicated by the variety of oligomers, hardeners (crosslinking agents and precursors of nanomodifiers. It is becoming more common lately to use adducts of aliphatic amines and epoxy oligomers as hardeners. As precursors of nanomodifiers the organosilicon compounds with siloxane bond in the main chain can be successfully used. In this paper we present results of investigation of a model system comprised of oligomer, crosslinking agent and precursor. The analysis of structure is carried out by means of Raman spectroscopy and atomic force microscopy. It is shown that at gelation point modifier has no significant effect on the chemical composition of the curing products; nevertheless, the admixture of modifier reduces the regularity of the emerging three-dimensional spatial net of thermoset. After completion of curing process the irregular spatial grid is still present. This indicates that in composites admixture of organosilicon precursors may lead to the formation of transition layer with reduced modulus of elasticity. Such layer, in turn, causes stress

  4. Thermoset coatings from epoxidized sucrose soyate and blocked, bio-based dicarboxylic acids.

    Science.gov (United States)

    Kovash, Curtiss S; Pavlacky, Erin; Selvakumar, Sermadurai; Sibi, Mukund P; Webster, Dean C

    2014-08-01

    A new 100% bio-based thermosetting coating system was developed from epoxidized sucrose soyate crosslinked with blocked bio-based dicarboxylic acids. A solvent-free, green method was used to block the carboxylic acid groups and render the acids miscible with the epoxy resin. The thermal reversibility of this blocking allowed for the formulation of epoxy-acid thermoset coatings that are 100% bio-based. This was possible due to the volatility of the vinyl ethers under curing conditions. These systems have good adhesion to metal substrates and perform well under chemical and physical stress. Additionally, the hardness of the coating system is dependent on the chain length of the diacid used, making it tunable. © 2014 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  5. Biobased Epoxy Nanocomposites Derived from Lignin-Based Monomers.

    Science.gov (United States)

    Zhao, Shou; Abu-Omar, Mahdi M

    2015-07-13

    Biobased epoxy nanocomposites were synthesized based on 2-methoxy-4-propylphenol (dihydroeugenol, DHE), a molecule that has been obtained from the lignin component of biomass. To increase the content of hydroxyl groups, DHE was o-demethylated using aqueous HBr to yield propylcatechol (DHEO), which was subsequently glycidylated to epoxy monomer. Optimal conditions in terms of yield and epoxy equivalent weight were found to be 60 °C with equal NaOH/phenolic hydroxyl molar ratio. The structural evolution from DHE to cured epoxy was followed by (1)H NMR and Fourier transform infrared spectroscopy. The nano-montmorillonite modified DHEO epoxy exhibited improved storage modulus and thermal stability as determined from dynamic mechanical analysis and thermogravimetric analysis. This study widens the synthesis routes of biobased epoxy thermosets from lignin-based molecules.

  6. Allergic contact dermatitis from resin hardeners during the manufacture of thermosetting coating paints.

    Science.gov (United States)

    Foulds, I S; Koh, D

    1992-02-01

    5 production operators from 2 factories manufacturing thermosetting coating paint developed work-related skin disorders within 12 months of the introduction of a new powdered paint product. All 5 workers were found to have allergic contact dermatitis from 2 epoxy resin hardeners, both of which were commercial preparations of triglycidyl isocyanurate (TGIC). 2 of the workers had concomitant sensitization to epoxy resin in the standard series and several of the epoxy resin preparations at the workplace. TGIC has been reported as a contact sensitizer both in persons producing the chemical and among end-users of TGIC-containing products. These 5 reported cases document allergic contact dermatitis from commercial TGIC among exposed workers during an intermediate process of powdered paint manufacture. The possibility of substituting this epoxy resin hardener with less sensitizing alternatives should be explored.

  7. Improving Mechanical Properties of Thermoset Biocomposites by Fiber Coating or Organic Oil Addition

    Directory of Open Access Journals (Sweden)

    Truc T. Ngo

    2015-01-01

    Full Text Available Two different thermoset biocomposite systems are experimented in this study with the hope to improve their mechanical properties. Fiberglass and hemp, in form of fabrics, are used to reinforce the thermoset polymer matrix, which includes a traditional epoxy resin and a linseed oil-based bioresin (UVL. The fiber/polymer matrix interface is modified using two different approaches: adding a plant-based oil (pine or linseed to the polymer matrix or coating the fibers with 3-(aminopropyltriethoxysilane (APTES prior to integrating them into the polymer matrix. Epoxy resin is cured using an amine-based initiator, whereas UVL resin is cured under ultraviolet light. Results show that hemp fibers with APTES prime coat used in either epoxy or UVL matrix exhibit some potential improvements in the composite’s mechanical properties including tensile strength, modulus of elasticity, and ductility. It is also found that adding oil to the epoxy matrix reinforced with fiberglass mostly improves the material’s modulus of elasticity while maintaining its tensile strength and ductility. However, adding oil to the epoxy matrix reinforced with hemp doubles the material’s ductility while slightly reducing its tensile strength and modulus of elasticity.

  8. Low-Dissipation Thermosets Derived from Oligo(2,6-Dimethyl Phenylene Oxide-Containing Benzoxazines

    Directory of Open Access Journals (Sweden)

    Chien-Han Chen

    2018-04-01

    Full Text Available Poly(2,6-dimethyl phenyl oxide (PPO is known for its low dissipation factor. To achieve insulating materials with low dissipation factors for high-frequency communication applications, a telechelic oligomer-type benzoxazine (P-APPO and a main-chain type benzoxazine polymer (BPA-APPO were prepared from an amine end-capped oligo (2,6-dimethyl phenylene oxide (APPO. The APPO was prepared from a nucleophilic substitution of a phenol-end capped oligo (2,6-dimethyl phenylene oxide (a commercial product, SA 90 with fluoronitrobenzene, and followed by catalytic hydrogenation. After self-curing or curing with a dicyclopentadiene-phenol epoxy (HP 7200, thermosets with high-Tg and low-dissipation factor can be achieved. Furthermore, the resulting epoxy thermosets show better thermal and dielectric properties than those of epoxy thermoset cured from its precursor SA90, demonstrating it is a successful modification in simultaneously enhancing the thermal and dielectric properties.

  9. Effect of existing twin boundaries in martensite on the rubber-like behavior and ageing effect in Au-Cd alloys

    International Nuclear Information System (INIS)

    Murakami, Y.; Nakajima, Y.; Otsuka, K.; Ohba, T.

    1995-01-01

    The effect of existing twin(or intervariant) boundaries on both the rubber-like behavior and the ageing effect(Af temperature increase) was studied by using γ 2 ' (orthorhombic) and ζ 2 '(trigonal) martensites in Au-Cd alloys. A typical rubber-like behavior was observed even in a single-variant specimen of γ 2 ' martensite, which proves that the presence of twin boundaries is not the necessary condition for the rubber-like behavior. Thus, the previously proposed mechanism for pinning of boundaries was denied. However, the observed Af temperature increase in the ζ 2 ' martensite was more pronounced in the specimen with twin boundaries(multi-variant state) rather than that without twin boundaries(single-variant state). Thus, it was found that the presence of twin boundaries affects the development of ageing effect though it is not the direct origin for the phenomenon. (orig.)

  10. Innovative multifunctional siloxane treatment of jute fiber surface and its effect on the mechanical properties of jute/thermoset composites

    Energy Technology Data Exchange (ETDEWEB)

    Seki, Yoldas, E-mail: yoldas.seki@deu.edu.tr [Dokuz Eyluel University, Faculty of Arts and Sciences, Department of Chemistry, Tinaztepe Campus, Buca, Izmir (Turkey)

    2009-05-20

    Natural fiber reinforced polymer composites have many applications because of their ease of fabrication, relatively low cost, low density and renewable resource. In spite of the various desirable properties of natural fiber to act as a reinforcing material, poor adhesion characteristics between natural fiber and polymer resin result in low mechanical properties. In this study, jute-thermoset composites were fabricated by using unsaturated polyester and epoxy resins. To improve the adhesion between jute fabric and thermoset, alkali treated jute fibers were treated with oligomeric siloxane. FTIR analysis was used to confirm the surface treatment. The effects of fiber surface treatment on the mechanical properties of jute reinforced thermoset composites were determined by using tensile test, flexure test and short beam shear test. The fractured surfaces of composites were investigated by scanning electron microscopic (SEM) technique. Once jute fabrics were treated 1% siloxane concentration, the tensile and flexure properties of silane treated jute thermoset composites increased. Surface treatment of jute fiber caused a significant increase in the interlaminar shear strength (ILSS) of the thermoset composites. From SEM observations, better adhesion was observed for the jute/thermoset composites in the presence of oligomeric siloxane.

  11. Innovative multifunctional siloxane treatment of jute fiber surface and its effect on the mechanical properties of jute/thermoset composites

    International Nuclear Information System (INIS)

    Seki, Yoldas

    2009-01-01

    Natural fiber reinforced polymer composites have many applications because of their ease of fabrication, relatively low cost, low density and renewable resource. In spite of the various desirable properties of natural fiber to act as a reinforcing material, poor adhesion characteristics between natural fiber and polymer resin result in low mechanical properties. In this study, jute-thermoset composites were fabricated by using unsaturated polyester and epoxy resins. To improve the adhesion between jute fabric and thermoset, alkali treated jute fibers were treated with oligomeric siloxane. FTIR analysis was used to confirm the surface treatment. The effects of fiber surface treatment on the mechanical properties of jute reinforced thermoset composites were determined by using tensile test, flexure test and short beam shear test. The fractured surfaces of composites were investigated by scanning electron microscopic (SEM) technique. Once jute fabrics were treated 1% siloxane concentration, the tensile and flexure properties of silane treated jute thermoset composites increased. Surface treatment of jute fiber caused a significant increase in the interlaminar shear strength (ILSS) of the thermoset composites. From SEM observations, better adhesion was observed for the jute/thermoset composites in the presence of oligomeric siloxane.

  12. Vegetable Oil-Based Hyperbranched Thermosetting Polyurethane/Clay Nanocomposites

    Directory of Open Access Journals (Sweden)

    Deka Harekrishna

    2009-01-01

    Full Text Available Abstract The highly branched polyurethanes and vegetable oil-based polymer nanocomposites have been showing fruitful advantages across a spectrum of potential field of applications.Mesua ferreaL. seed oil-based hyperbranched polyurethane (HBPU/clay nanocomposites were prepared at different dose levels by in situ polymerization technique. The performances of epoxy-cured thermosetting nanocomposites are reported for the first time. The partially exfoliated structure of clay layers was confirmed by XRD and TEM. FTIR spectra indicate the presence of H bonding between nanoclay and the polymer matrix. The present investigation outlines the significant improvement of tensile strength, scratch hardness, thermostability, water vapor permeability, and adhesive strength without much influencing impact resistance, bending, and elongation at break of the nanocomposites compared to pristine HBPU thermoset. An increment of two times the tensile strength, 6 °C of melting point, and 111 °C of thermo-stability were achieved by the formation of nanocomposites. An excellent shape recovery of about 96–99% was observed for the nanocomposites. Thus, the formation of partially exfoliated clay/vegetable oil-based hyperbranched polyurethane nanocomposites significantly improved the performance.

  13. Vegetable Oil-Based Hyperbranched Thermosetting Polyurethane/Clay Nanocomposites.

    Science.gov (United States)

    Deka, Harekrishna; Karak, Niranjan

    2009-04-25

    The highly branched polyurethanes and vegetable oil-based polymer nanocomposites have been showing fruitful advantages across a spectrum of potential field of applications. Mesua ferrea L. seed oil-based hyperbranched polyurethane (HBPU)/clay nanocomposites were prepared at different dose levels by in situ polymerization technique. The performances of epoxy-cured thermosetting nanocomposites are reported for the first time. The partially exfoliated structure of clay layers was confirmed by XRD and TEM. FTIR spectra indicate the presence of H bonding between nanoclay and the polymer matrix. The present investigation outlines the significant improvement of tensile strength, scratch hardness, thermostability, water vapor permeability, and adhesive strength without much influencing impact resistance, bending, and elongation at break of the nanocomposites compared to pristine HBPU thermoset. An increment of two times the tensile strength, 6 degrees C of melting point, and 111 degrees C of thermo-stability were achieved by the formation of nanocomposites. An excellent shape recovery of about 96-99% was observed for the nanocomposites. Thus, the formation of partially exfoliated clay/vegetable oil-based hyperbranched polyurethane nanocomposites significantly improved the performance.

  14. Healable thermoset polymer composite embedded with stimuli-responsive fibres

    Science.gov (United States)

    Li, Guoqiang; Meng, Harper; Hu, Jinlian

    2012-01-01

    Severe wounds in biological systems such as human skin cannot heal themselves, unless they are first stitched together. Healing of macroscopic damage in thermoset polymer composites faces a similar challenge. Stimuli-responsive shape-changing polymeric fibres with outstanding mechanical properties embedded in polymers may be able to close macro-cracks automatically upon stimulation such as heating. Here, a stimuli-responsive fibre (SRF) with outstanding mechanical properties and supercontraction capability was fabricated for the purpose of healing macroscopic damage. The SRFs and thermoplastic particles (TPs) were incorporated into regular thermosetting epoxy for repeatedly healing macroscopic damages. The system works by mimicking self-healing of biological systems such as human skin, close (stitch) then heal, i.e. close the macroscopic crack through the thermal-induced supercontraction of the SRFs, and bond the closed crack through melting and diffusing of TPs at the crack interface. The healing efficiency determined using tapered double-cantilever beam specimens was 94 per cent. The self-healing process was reasonably repeatable. PMID:22896563

  15. Simultaneous acid exposure and erosive particle wear of thermoset coatings

    DEFF Research Database (Denmark)

    Møller, Victor Buhl; Dam-Johansen, Kim; Frankær, Sarah Maria

    2018-01-01

    , similar to the erosion/corrosion-type phenomena found in metals. A vinyl ester-based coating was the most resistant to the simultaneous erosive/acidic exposure, with a maximum polishing rate of 3.24±0.61 μm/week, while novolac epoxy and polyurethane coatings showed high polishing rates of 11.7±1.50 and 13.4±0......Handling acidic chemicals is a challenge in the chemical industry, requiring a careful choice of contact material. Certain thermoset organic coatings are applicable in low pH environments, but when particulate erosion is also present the performance demand is increased. This is the case in, e...

  16. The experience of the thermosetting polymer embedding unit Seth 200

    International Nuclear Information System (INIS)

    Gauthey, M.J.C.

    1989-01-01

    Nuclear facilities generate large quantities of low-and medium-level radioactive waste. Such wastes are produced by the various fuel cycle systems, the functioning of power reactors, research centers, hospitals, dismantled nuclear facilities. They must be encapsulated, possibly after chemical treatment, before final storage. Low- and medium-level wastes generally consists of technological waste, a major part of which are Ion Exchange Resins (IERs), requiring a specific encapsulation technique because of their nature. This paper reports on the development of a suitable encapsulation process for this waste. This process is based on the use of a thermosetting resin associated with an epoxy matrix. Several fixed and mobile units using this process have been operating for several years

  17. Impregnation of soft biological specimens with thermosetting resins and elastomers.

    Science.gov (United States)

    von Hagens, G

    1979-06-01

    A new method for impregnation of biological specimens with thermosetting resins and elastomers is described. The method has the advantage that the original relief of the surface is retained. The impregnation is carried out by utilizing the difference between the high vapor tension of the intermedium (e.g., methylene chloride) and the low vapor tension of the solution to be polymerized. After impregnation, the specimen is subject to polymerization conditions without surrounding embedding material. The optical and mechanical properties can be selected by proper choice from various kinds of resins and different procedures, for example, by complete or incomplete impregnation. Acrylic resins, polyester resins, epoxy resins, polyurethanes and silicone rubber have been found suitable for the method. Excellent results have been obtained using transparent silicone rubber since after treatment the specimens are still flexible and resilient, and have retained their natural appearance.

  18. Characterization of clay-modified thermoset polymers under various environmental conditions for the use in high-voltage power pylons

    DEFF Research Database (Denmark)

    Kliem, Mathias; Høgsberg, Jan Becker; Wang, Qian

    2017-01-01

    The effect of nanoclay on various material properties like damping and strength of typical thermoset polymers, such as epoxy and vinyl ester, was investigated. Different environmental conditions typical for high-voltage transmission pylons made of composite materials were taken into account. Resin...... samples were prepared with various clay weight fractions ranging from 0% to 3%. Scanning electron microscopy, transmission electron microscopy, X-ray diffraction and rheological analysis were used to study the morphology and the structure of the nanocomposites. For all nanoclay-modified thermoset polymers......, the morphology was found to be of exfoliated structure mainly. Static, uniaxial tensile tests showed that the addition of nanoclay to thermoset polymers led to a beneficial effect on the stiffness, whereas the tensile strength and ductility significantly decreased. When exposed to different environmental...

  19. Thermosetting Polymer-Matrix Composites for Strucutral Repair Applications

    Energy Technology Data Exchange (ETDEWEB)

    Goertzen, William Kirby [Iowa State Univ., Ames, IA (United States)

    2007-12-01

    Several classes of thermosetting polymer matrix composites were evaluated for use in structural repair applications. Initial work involved the characterization and evaluation of woven carbon fiber/epoxy matrix composites for structural pipeline repair. Cyanate ester resins were evaluated as a replacement for epoxy in composites for high-temperature pipe repair applications, and as the basis for adhesives for resin infusion repair of high-temperature composite materials. Carbon fiber/cyanate ester matrix composites and fumed silica/cyanate ester nanocomposites were evaluated for their thermal, mechanical, viscoelastic, and rheological properties as they relate to their structure, chemistry, and processing characteristics. The bisphenol E cyanate ester under investigation possesses a high glass transition temperature, excellent mechanical properties, and unique ambient temperature processability. The incorporate of fumed silica served to enhance the mechanical and rheological properties of the polymer and reduce thermal expansion without sacrificing glass transition or drastically altering curing kinetics. Characterization of the composites included dynamic mechanical analysis, thermomechanical analysis, differential scanning calorimetry, thermogravimetric analysis, rheological and rheokinetic evaluation, and transmission electron microscopy.

  20. Valve seat pores sealed with thermosetting monomer

    Science.gov (United States)

    Olmore, A. B.

    1966-01-01

    Hard anodic coating provides a smooth wear resistant value seating surface on a cast aluminum alloy valve body. Vacuum impregnation with a thermosetting monomer, diallyl phthalate, seals the pores on the coating to prevent galvanic corrosion.

  1. Thermoset plastics for the nuclear track detection

    International Nuclear Information System (INIS)

    Fujii, M.

    1984-01-01

    Characteristics of thermoset plastics for the nuclear track detection have been studied. Some of the samples show good etching properties and will be useful for observations of super heavy primaries. (author)

  2. Molding apparatus. [for thermosetting plastic compositions

    Science.gov (United States)

    Heier, W. C. (Inventor)

    1974-01-01

    Apparatus for compression molding of thermosetting plastics compositions including interfitting hollow male and female components is reported. The components are adapted to be compressed to form a rocket nozzle in a cavity. A thermal jacket is provided exteriorly adjacent to the female component for circulating a thermal transfer fluid to effect curing of a thermosetting plastics material being molded. Each of the male and female components is provided with suitable inlets and outlets for circulating a thermal transfer fluid.

  3. Gold Nanospheres Dispersed Light Responsive Epoxy Vitrimers

    Directory of Open Access Journals (Sweden)

    Zhenhua Wang

    2018-01-01

    Full Text Available Vitrimers represent a new class of smart materials. They are covalently crosslinked like thermosets, yet they can be reprocessed like thermoplastics. The underlying mechanism is the rapid exchange reactions which form new bonds while breaking the old ones. So far, heating is the most widely used stimulus to activate the exchange reaction. Compared to heating, light not only is much more convenient to achieve remote and regional control, but can also offer fast healing. Gold nanospheres are excellent photothermal agents, but they are difficult to disperse into vitrimers as they easily aggregate. In this paper, we use polydopamine to prepare gold nanospheres. The resultant polydopamine-coated gold nanospheres (GNS can be well dispersed into epoxy vitrimers, endowing epoxy vitrimers with light responsivity. The composites can be reshaped permanently and temporarily with light at different intensity. Efficient surface patterning and healing are also demonstrated.

  4. High performance bio-based thermosets for composites and coatings

    Science.gov (United States)

    Paramarta, Adlina Ambeg

    In the recent decade, there has been increasing interest in using renewable feedstocks as chemical commodities for composites and coatings application. Vegetable oils are promising renewable resources due to their wide availability with affordable cost. In fact, the utilization of vegetable oils to produce composite and coatings products has been around for centuries; linseed oil was widely used for wide variety of paints. However, due to its chemical structure, the application of vegetable oils for high-performance materials is limited; and thus chemical modification is necessary. One of the modification approaches is by substituting the glycerol core in the triglycerides with sucrose to form sucrose esters of vegetable oil fatty acids, in which this resin possesses a higher number of functional group per molecule and a more rigid core. In this research, thermosets of highly functionalized sucrose esters of vegetable oils were developed. Two crosslinking methods of epoxidized surcrose soyate (ESS) resins were explored: direct polymerization with anhydride moieties for composite applications and Michael-addition reaction of acrylated-epoxidized sucrose soyate (AESS) for coatings applications. In the first project, it was shown that the reaction kinetics, thermal and mechanical properties of the materials can be tuned by varying the molar ratio between the epoxide and anhydride, plus the type and amount of catalyst. Furthermore, the toughness properties of the ESS-based thermosets can be improved by changing the type of anhydride crosslinkers and incorporating secondary phase rubbers. Then, in the second system, the epoxy functionality in the ESS was converted into acrylate group, which then crosslinked with amine groups through the Michael-addition reaction to produce coatings systems. The high number of functional groups and the fast reactivity of the crosslinker results in coatings that can be cured at ambient temperature, yet still possess moderately high glass

  5. Relationships between the curing conditions and some mechanical properties of hybrid thermosetting materials

    International Nuclear Information System (INIS)

    Dias Filho, Newton L.; Aquino, Hermes A. de; Cardoso, Celso X.

    2006-01-01

    The relationship between the heat of polymerization (ΑH) and activation energy (E a ) parameters, obtained by differential scanning calorimetry (DSC) and the ratio of epoxy resin to hardener of the thermosetting materials based on an organic-inorganic hybrid epoxy resin (OG) was investigated. Activation energy (E a ) and heat of polymerization (ΑH) increased with an increasing OG content, up to 70 wt %. Further increase in OG content to 80 wt % reduced E a and ΑH. Dynamic mechanical analysis indicates that the maximum cross-link density is obtained at 83 wt % OG, whereas fracture toughness and tensile modulus mechanical properties are maximized at 70 wt % OG. (author)

  6. Relationships between the curing conditions and some mechanical properties of hybrid thermosetting materials

    Energy Technology Data Exchange (ETDEWEB)

    Dias Filho, Newton L.; Aquino, Hermes A. de [UNESP, Ilha Solteira, SP (Brazil). Dept. de Fisica e Quimica]. E-mail: nldias@dfq.feis.unesp.br; Cardoso, Celso X. [UNESP, Presidente Prudente, SP (Brazil). Dept. de Fisica, Quimica e Biologia

    2006-09-15

    The relationship between the heat of polymerization ({alpha}H) and activation energy (E{sub a}) parameters, obtained by differential scanning calorimetry (DSC) and the ratio of epoxy resin to hardener of the thermosetting materials based on an organic-inorganic hybrid epoxy resin (OG) was investigated. Activation energy (E{sub a}) and heat of polymerization ({alpha}H) increased with an increasing OG content, up to 70 wt %. Further increase in OG content to 80 wt % reduced E{sub a} and {alpha}H. Dynamic mechanical analysis indicates that the maximum cross-link density is obtained at 83 wt % OG, whereas fracture toughness and tensile modulus mechanical properties are maximized at 70 wt % OG. (author)

  7. Experience with the incorporation of low and medium-level wastes in thermosetting resins

    International Nuclear Information System (INIS)

    Aubouin, G.; Hallier, P.; Bruand, J.P.

    1980-01-01

    This paper deals with the experience gained in the packaging of low and medium-level radioactive wastes in thermosetting resins. A prototype workshop has been functioning in the Nuclear Research Centre at Grenoble since 1975. The wastes processed are evaporator concentrates and ion exchange resins. A pilot plant which has been built at the PWR power station in Chooz enables evaporator concentrates, ion-exchange resins and filter cartridges to be processed. In each case, the solidifying agent is based on a polyester or epoxy resin. The properties of the cured product (leaching rate, irradiation and fire resistance, and mechanical strength) are given. In order to widen the application of thermosetting resins, the containment of soluble radioactive salts has been studied. The use of this process for wastes arising from the decommissioning of nuclear power stations seems feasible. The coefficients of diffusion of radioactive elements through the thermosetting resins have been measured. Using them, the amounts of radioactivity released as a function of time have been calculated

  8. Thermosetting behavior of pitch-resin from heavy residue

    Energy Technology Data Exchange (ETDEWEB)

    Qingfang, Z.; Yansheng, G.; Baohua, H.; Yuzhen, Z. [China Univ. of Petroleum, Dongying, Shandong (China). State Key LAboratory of Heavy Oil Processing, Heavy Oil Research Inst.

    2006-07-01

    Thermosetting resins are widely employed as a basic matrix for c/c composites in carbon materials production. A new type of synthesized thermosetting resin is called pitch resin. Pitch resin is a cheaper resin and possesses a potential opportunity for future use. However, the thermosetting behavior of pitch resin is not very clear. The hardening process and conditions for thermosetting are very important for future use of pitch resin. B-stage pitch resin is a soluble and meltable inter-media condensed polymer, which is not fully reacted and is of a low molecular weight. The insoluble and unmelted pitch resin can only be obtained from synthesized B-stage resin after a hardening stage. This paper presented an experiment that synthesized B-stage pitch resin with a link agent (PXG) under catalyst action from fluid catalytic cracking (FCC) of the slurry's aromatic enriched component (FCCDF). The paper discussed the experiment, including the synthesis of pitch resin and thermosetting of pitch resin. Two kinds of thermosetting procedures were used in the study called one-step thermosetting and two-step thermosetting. It was concluded that the B-stage pitch resin could be hardened after a thermosetting procedure by heat treatment. The thermosetting pitch resin from 2-step thermosetting possesses was found to have better thermal resistant properties than that of the 1-step thermosetting pitch resin. 13 refs., 2 tabs., 6 figs.

  9. The failure mode of natural silk epoxy triggered composite tubes

    International Nuclear Information System (INIS)

    Eshkour, R A; Ariffin, A K; Zulkifli, R; Sulong, A B; Azhari, C H

    2012-01-01

    In this study the quasi static compression test over natural silk epoxy triggered composite tubes has been carried out, the natural silk epoxy composite tubes consist of 24 layer of woven natural silk as reinforcement and thermoset epoxy resin as matrix which both of them i e natural silk and epoxy have excellent mechanical properties More over the natural silk have better moisture resistance in comparison with other natural reinforcements, the length of tubes are 50, 80 and 120 mm The natural silk epoxy composite tubes are associated with an external trigger which includes 4 steel pieces welded on downside flat plate fixture The hand lay up fabrication method has been used to make the natural silk epoxy composite tubes Instron universal testing machine with 250 KN load capacity has been employed to accomplish this investigation The failure modes of natural silk epoxy triggered composite tubes has been investigated by representative photographs which has been taken by a high resolution camera(12 2 Mp) during the quasi static compression test, from the photographs is observed the failure modes is progressive local buckling

  10. Predictive Modeling of Fast-Curing Thermosets in Nozzle-Based Extrusion

    Science.gov (United States)

    Xie, Jingjin; Randolph, Robert; Simmons, Gary; Hull, Patrick V.; Mazzeo, Aaron D.

    2017-01-01

    This work presents an approach to modeling the dynamic spreading and curing behavior of thermosets in nozzle-based extrusions. Thermosets cover a wide range of materials, some of which permit low-temperature processing with subsequent high-temperature and high-strength working properties. Extruding thermosets may overcome the limited working temperatures and strengths of conventional thermoplastic materials used in additive manufacturing. This project aims to produce technology for the fabrication of thermoset-based structures leveraging advances made in nozzle-based extrusion, such as fused deposition modeling (FDM), material jetting, and direct writing. Understanding the synergistic interactions between spreading and fast curing of extruded thermosetting materials will provide essential insights for applications that require accurate dimensional controls, such as additive manufacturing [1], [2] and centrifugal coating/forming [3]. Two types of thermally curing thermosets -- one being a soft silicone (Ecoflex 0050) and the other being a toughened epoxy (G/Flex) -- served as the test materials in this work to obtain models for cure kinetics and viscosity. The developed models align with extensive measurements made with differential scanning calorimetry (DSC) and rheology. DSC monitors the change in the heat of reaction, which reflects the rate and degree of cure at different crosslinking stages. Rheology measures the change in complex viscosity, shear moduli, yield stress, and other properties dictated by chemical composition. By combining DSC and rheological measurements, it is possible to establish a set of models profiling the cure kinetics and chemorheology without prior knowledge of chemical composition, which is usually necessary for sophisticated mechanistic modeling. In this work, we conducted both isothermal and dynamic measurements with both DSC and rheology. With the developed models, numerical simulations yielded predictions of diameter and height of

  11. Measurement of angular scattering function and degree of linear polarization of bentonite clay particles embedded in cylindrical epoxy matrix

    Directory of Open Access Journals (Sweden)

    A. Gogoi

    2011-09-01

    Full Text Available Scattering properties of bentonite clay particles were investigated at 543.5 nm incident laser wavelength by using a designed and fabricated light scattering setup. The scattering samples were held in front of a laser beam by using a transparent cylindrical thermosetting epoxy matrix.

  12. Thermosetting resins for nuclear track detection

    International Nuclear Information System (INIS)

    Fujii, M.

    1985-01-01

    Several new thermosetting resins with a three dimensional network structure like CR-39 were polymerized to study their characteristics for use as nuclear track detectors. During the course of this study, thermosetting resins with good etching properties and various sensitivities have been obtained. The comparison of the molecular structures of these resins gives up an important clue for the development of highly sensitive polymeric track detectors. They will also be useful for observations of ultra-heavy cosmic rays and heavily ionizing particles at low energies. (orig.)

  13. Thermosetting resins for nuclear track detection

    International Nuclear Information System (INIS)

    Fujii, Masami; Yokota, Rikio

    1985-01-01

    Several new thermosetting resins with a three dimensional network structure like CR-39 were polymerized to study their characteristics for use as nuclear track detectors. During the course of this study, thermosetting resins with good etching properties and various sensitivities have been obtained. The comparison of the molecular structures of these resins gives us an important clue for the development of highly sensitive polymeric track detectors. They will also be useful for observations of ultra-heavy cosmic rays and heavily ionizing particles at low energies. (author)

  14. Electrical and Mechanical Properties of 3D-Printed Graphene-Reinforced Epoxy

    Science.gov (United States)

    Compton, Brett G.; Hmeidat, Nadim S.; Pack, Robert C.; Heres, Maximilian F.; Sangoro, Joshua R.

    2018-03-01

    Recent developments in additive manufacturing have demonstrated the potential for thermoset polymer feedstock materials to achieve high strength, stiffness, and functionality through incorporation of structural and functional filler materials. In this work, graphene was investigated as a potential filler material to provide rheological properties necessary for direct-write three-dimensional (3D) printing and electrostatic discharge properties to the printed component. The rheological properties of epoxy/graphene mixtures were characterized, and printable epoxy/graphene inks formulated. Sheet resistance values for printed epoxy/graphene composites ranged from 0.67 × 102 Ω/sq to 8.2 × 103 Ω/sq. The flexural strength of printed epoxy/graphene composites was comparable to that of cast neat epoxy ( 80 MPa), suggesting great potential for these new materials in multifunctional 3D-printed devices.

  15. [Application of thermosetting plastics to eliminate undercuts].

    Science.gov (United States)

    Bielawski, T

    1989-01-01

    The author proposes to utilize the properties of thermosetting plastics used in other fields to use them in prosthetics in order to eliminate undercuts. Application of extra equipment in claspograph in the form of studs of three dimension makes formation of undercuts' blockade easier improving the result of work at the same time.

  16. Soy-based fillers for thermoset composites

    Science.gov (United States)

    Watt, Paula

    Considerable work has been done with bio-based fillers in thermoplastics. Wood dust has been used for decades in wood plastic composites in conjunction with recycled high HDPE and PET. In recent years rapidly renewable fillers derived from dried distillery grains and from wood have been introduced commercially for thermoset polymers. These fillers provide bio-content and weight reduction to thermoset molding compounds but issues with moisture absorption and polymerization inhibition have limited their commercial acceptance. The intent of this research was to develop a bio-based filler suitable for thermoset composites. This filler would provide a low density alternative to mined mineral filler, such as CaCO3 or clay. Composites made with these fillers would be lighter in weight, which is desirable for many markets, particularly transportation. Cost parity to the mineral fillers, on a volume basis, was desirable and the use of green chemistry principles was a key objective of the project. This work provides a basis from which further development of modified soy flours as fillers for thermoset composites will continue. Biomass has been evaluated as fillers for thermoset composites since the early 1980s but failed to gain commercial acceptance due to excessive water absorption and inhibition issues with free radical curing. Biomass, with a large percentage of carbohydrates, are very hydrophilic due to their abundance of hydroxyl groups, while biomass, high in lignin, resulted in inhibition of the free radical cure of the unsaturated styrenated polyester matrix systems. Generally protein use as a filler is not desirable due to its food value. Torrefaction has proved to be a good, cost effective, process to reduce hydrophilicity of high cellulose feedstock. Surprising, however, some levels of torrefaction were found to induce the inhibition effect of the filler. Scientific inquiry into this problem proved that aromatics form during the torrefaction process and can

  17. Latent Hardeners for the Assembly of Epoxy Composites

    Science.gov (United States)

    Palmieri, Frank; Wohl, Christopher J.; Connell, John W.; Mercado, Zoar; Galloway, Jordan

    2016-01-01

    Large-scale composite structures are commonly joined by secondary bonding of molded-and-cured thermoset components. This approach may result in unpredictable joint strengths. In contrast, assemblies made by co-curing, although limited in size by the mold, result in stable structures, and are certifiable for commercial aviation because of structural continuity through the joints. Multifunctional epoxy resins were prepared that should produce fully-cured subcomponents with uncured joining surfaces, enabling them to be assembled by co-curing in a subsequent out-of-autoclave process. Aromatic diamines were protected by condensation with a ketone or aldehyde to form imines. Properties of the amine-cured epoxy were compared with those of commercially available thermosetting epoxy resins and rheology and thermal analysis were used to demonstrate the efficacy of imine protection. Optimum conditions to reverse the protecting chemistry in the solid state using moisture and acid catalysis were determined. Alternative chemistries were also investigated. For example, chain reaction depolymerization and photoinitiated catalysts would be expected to minimize liberation of volatile organic content upon deprotection and avoid residual reactive species that could damage the resin. Results from the analysis of protected and deprotected resins will be presented.

  18. Dismantlable Thermosetting Adhesives Composed of a Cross-Linkable Poly(olefin sulfone) with a Photobase Generator.

    Science.gov (United States)

    Sasaki, Takeo; Hashimoto, Shouta; Nogami, Nana; Sugiyama, Yuichi; Mori, Madoka; Naka, Yumiko; Le, Khoa V

    2016-03-02

    A novel photodetachable adhesive was prepared using a photodepolymerizable cross-linked poly(olefin sulfone). A mixture of a cross-linkable poly(olefin sulfone), a cross-linking reagent, and a photobase generator functioned as a thermosetting adhesive and exhibited high adhesive strength on quartz plates comparable to that obtained for commercially available epoxy adhesives. The cured resin was stable in the absence of UV light irradiation but completely lost its adhesive strength upon exposure of glued quartz plates to UV light in conjunction with heating to 100 °C.

  19. The characteristics of epoxy resin cured by {gamma}-ray and E-beam

    Energy Technology Data Exchange (ETDEWEB)

    Nho, Y.C. E-mail: ycnho@kaeri.re.kr; Kang, Phil Hyun; Park, Jong Seok

    2004-10-01

    Epoxy resins are widely used as high-performance thermosetting resins for many industrial applications. In this study, the effect of an electron beam (E-beam) and {gamma}-ray irradiation on the curing of epoxy resins was investigated. Diglycidyl ether of bisphenol-A(DGEBA), diglycidyl ether of bisphenol-F(DGEBF) as epoxy resins, triarylsulfonium hexafluoroantimonate(TASHFA), and triarylsulfonium hexafluorophosphate(TASHFP) as initiators were used in this study. The chemical and mechanical characteristics of irradiated epoxy resins were compared after curing of E-beam and {gamma}-ray irradiation up to 50 kGy in N{sub 2} and air atmosphere. We ascertained the effect of oxygen on the radiation curing of epoxy resin. The thermal properties of cured epoxy were investigated using DMA and TGA. Mechanical properties such as flexural strength were measured. The chemical structures of cured epoxy were characterized by FT-NIR. The gel fraction and the stress at yield of epoxy resins irradiated by E-beam and {gamma}-ray in N{sub 2} atmosphere were also compared with those of epoxy resins irradiated by E-beam and {gamma}-ray in air.

  20. Thermosetting resins for nuclear track detection

    International Nuclear Information System (INIS)

    Fujii, M.; Yokota, R.

    1986-01-01

    Several new thermosetting resins with a three dimensional network structure similar to that of CR-39 were polymerized to study their characteristics as nuclear track detectors. The comparison of the molecular structures of these resins gives us an important clue to develop highly sensitive polymeric track detectors. For example, butanediol bis allylcarbonate (BuAC) shows the sensitivity about ten times higher than diallyl and adipate (DAA). This suggests the carbonate groups in the BuAC molecule provide a much higher sensitivity than the ester groups in the DAA. During the course of this study, thermosetting resins with good etching properties and various sensitivities have been developed. Though the sensitivity of DAA is low, it will be useful for observations of ultra heavy cosmic rays and heavily ionizing particles at low energies. (author)

  1. Chemoviscosity modeling for thermosetting resins, 2

    Science.gov (United States)

    Hou, T. H.

    1985-01-01

    A new analytical model for simulating chemoviscosity of thermosetting resin was formulated. The model is developed by modifying the Williams-Landel-Ferry (WLF) theory in polymer rheology for thermoplastic materials. By assuming a linear relationship between the glass transition temperature and the degree of cure of the resin system under cure, the WLF theory can be modified to account for the factor of reaction time. Temperature dependent functions of the modified WLF theory constants were determined from the isothermal cure data of Lee, Loos, and Springer for the Hercules 3501-6 resin system. Theoretical predictions of the model for the resin under dynamic heating cure cycles were shown to compare favorably with the experimental data reported by Carpenter. A chemoviscosity model which is capable of not only describing viscosity profiles accurately under various cure cycles, but also correlating viscosity data to the changes of physical properties associated with the structural transformations of the thermosetting resin systems during cure was established.

  2. Chemoviscosity modeling for thermosetting resins - I

    Science.gov (United States)

    Hou, T. H.

    1984-01-01

    A new analytical model for chemoviscosity variation during cure of thermosetting resins was developed. This model is derived by modifying the widely used WLF (Williams-Landel-Ferry) Theory in polymer rheology. Major assumptions involved are that the rate of reaction is diffusion controlled and is linearly inversely proportional to the viscosity of the medium over the entire cure cycle. The resultant first order nonlinear differential equation is solved numerically, and the model predictions compare favorably with experimental data of EPON 828/Agent U obtained on a Rheometrics System 4 Rheometer. The model describes chemoviscosity up to a range of six orders of magnitude under isothermal curing conditions. The extremely non-linear chemoviscosity profile for a dynamic heating cure cycle is predicted as well. The model is also shown to predict changes of glass transition temperature for the thermosetting resin during cure. The physical significance of this prediction is unclear at the present time, however, and further research is required. From the chemoviscosity simulation point of view, the technique of establishing an analytical model as described here is easily applied to any thermosetting resin. The model thus obtained is used in real-time process controls for fabricating composite materials.

  3. Radiation curing of {gamma}-Al{sub 2}O{sub 3} filled epoxy resin

    Energy Technology Data Exchange (ETDEWEB)

    Kang, Phil Hyun; Kim, Dong Jin; Nho, Young Chang [KAERI, Taejon (Korea, Republic of)

    2003-10-01

    Epoxy resins are widely utilized as high performance thermosetting resins for many industrial applications but characterized by a relatively low toughness. Recently, the incorporation with rigid inorganic was suggested to improve the mechanical properties of epoxy resins. In the present work, an attempt has been taken to disperse nano-sized {gamma}- Al{sub 2}O{sub 3} particles into diglycidyl ether of bisphenol-A (DGEBA) epoxy resins for improvement of the mechanical properties. These hybrid epoxy-alumina composites were prepared using by the {gamma}-ray curing technique that was conducted with 100kGy under nitrogen at room temperature. The composites were characterized by determining gel content, UTM (Instron model 4443), SEM, FT-IR studies.

  4. Radiation curing of γ-Al2O3 filled epoxy resin

    International Nuclear Information System (INIS)

    Kang, Phil Hyun; Kim, Dong Jin; Nho, Young Chang

    2003-01-01

    Epoxy resins are widely utilized as high performance thermosetting resins for many industrial applications but characterized by a relatively low toughness. Recently, the incorporation with rigid inorganic was suggested to improve the mechanical properties of epoxy resins. In the present work, an attempt has been taken to disperse nano-sized γ- Al 2 O 3 particles into diglycidyl ether of bisphenol-A (DGEBA) epoxy resins for improvement of the mechanical properties. These hybrid epoxy-alumina composites were prepared using by the γ-ray curing technique that was conducted with 100kGy under nitrogen at room temperature. The composites were characterized by determining gel content, UTM (Instron model 4443), SEM, FT-IR studies

  5. Biocompatible high performance hyperbranched epoxy/clay nanocomposite as an implantable material

    International Nuclear Information System (INIS)

    Barua, Shaswat; Dutta, Nipu; Karak, Niranjan; Karmakar, Sanjeev; Chattopadhyay, Pronobesh; Aidew, Lipika; Buragohain, Alak K

    2014-01-01

    Polymeric biomaterials are in extensive use in the domain of tissue engineering and regenerative medicine. High performance hyperbranched epoxy is projected here as a potential biomaterial for tissue regeneration. Thermosetting hyperbranched epoxy nanocomposites were prepared with Homalomena aromatica rhizome oil-modified bentonite as well as organically modified montmorillonite clay. Fourier transformed infrared spectroscopy, x-ray diffraction and scanning and transmission electron microscopic techniques confirmed the strong interfacial interaction of clay layers with the epoxy matrix. The poly(amido amine)-cured thermosetting nanocomposites exhibited high mechanical properties like impact resistance (>100 cm), scratch hardness (>10 kg), tensile strength (48–58 MPa) and elongation at break (11.9–16.6%). Cytocompatibility of the thermosets was found to be excellent as evident by MTT and red blood cell hemolytic assays. The nanocomposites exhibited antimicrobial activity against Staphylococcus aureus (ATCC 11632), Escherichia coli (ATCC 10536), Mycobacterium smegmatis (ATCC14468) and Candida albicans (ATCC 10231) strains. In vivo biocompatibility of the best performing nanocomposite was ascertained by histopathological study of the brain, heart, liver and skin after subcutaneous implantation in Wistar rats. The material supported the proliferation of dermatocytes without induction of any sign of toxicity to the above organs. The adherence and proliferation of cells endorse the nanocomposite as a non-toxic biomaterial for tissue regeneration. (paper)

  6. Biocompatible high performance hyperbranched epoxy/clay nanocomposite as an implantable material.

    Science.gov (United States)

    Barua, Shaswat; Dutta, Nipu; Karmakar, Sanjeev; Chattopadhyay, Pronobesh; Aidew, Lipika; Buragohain, Alak K; Karak, Niranjan

    2014-04-01

    Polymeric biomaterials are in extensive use in the domain of tissue engineering and regenerative medicine. High performance hyperbranched epoxy is projected here as a potential biomaterial for tissue regeneration. Thermosetting hyperbranched epoxy nanocomposites were prepared with Homalomena aromatica rhizome oil-modified bentonite as well as organically modified montmorillonite clay. Fourier transformed infrared spectroscopy, x-ray diffraction and scanning and transmission electron microscopic techniques confirmed the strong interfacial interaction of clay layers with the epoxy matrix. The poly(amido amine)-cured thermosetting nanocomposites exhibited high mechanical properties like impact resistance (>100 cm), scratch hardness (>10 kg), tensile strength (48-58 MPa) and elongation at break (11.9-16.6%). Cytocompatibility of the thermosets was found to be excellent as evident by MTT and red blood cell hemolytic assays. The nanocomposites exhibited antimicrobial activity against Staphylococcus aureus (ATCC 11632), Escherichia coli (ATCC 10536), Mycobacterium smegmatis (ATCC14468) and Candida albicans (ATCC 10231) strains. In vivo biocompatibility of the best performing nanocomposite was ascertained by histopathological study of the brain, heart, liver and skin after subcutaneous implantation in Wistar rats. The material supported the proliferation of dermatocytes without induction of any sign of toxicity to the above organs. The adherence and proliferation of cells endorse the nanocomposite as a non-toxic biomaterial for tissue regeneration.

  7. Liquid crystal alignment in electro-responsive nanostructured thermosetting materials based on block copolymer dispersed liquid crystal

    Energy Technology Data Exchange (ETDEWEB)

    Tercjak, A; Garcia, I; Mondragon, I [Materials-Technologies Group, Departamento IngenierIa Quimica y M Ambiente, Escuela Politecnica, Universidad PaIs Vasco/Euskal Herriko Unibertsitatea, Plaza Europa 1, E-20018 Donostia-San Sebastian (Spain)], E-mail: scptesza@sc.ehu.es, E-mail: inaki.mondragon@ehu.es

    2008-07-09

    Novel well-defined nanostructured thermosetting systems were prepared by modification of a diglicydylether of bisphenol-A epoxy resin (DGEBA) with 10 or 15 wt% amphiphilic poly(styrene-b-ethylene oxide) block copolymer (PSEO) and 30 or 40 wt% low molecular weight liquid crystal 4'-(hexyl)-4-biphenyl-carbonitrile (HBC) using m-xylylenediamine (MXDA) as a curing agent. The competition between well-defined nanostructured materials and the ability for alignment of the liquid crystal phase in the materials obtained has been studied by atomic and electrostatic force microscopy, AFM and EFM, respectively. Based on our knowledge, this is the first time that addition of an adequate amount (10 wt%) of a block copolymer to 40 wt% HBC-(DGEBA/MXDA) leads to a well-organized nanostructured thermosetting system (between a hexagonal and worm-like ordered structure), which is also electro-responsive with high rate contrast. This behavior was confirmed using electrostatic force microscopy (EFM), by means of the response of the HBC liquid crystal phase to the voltage applied to the EFM tip. In contrast, though materials containing 15 wt% PSEO and 30 wt% HBC also form a well-defined nanostructured thermosetting system, they do not show such a high contrast between the uncharged and charged surface.

  8. Liquid crystal alignment in electro-responsive nanostructured thermosetting materials based on block copolymer dispersed liquid crystal.

    Science.gov (United States)

    Tercjak, A; Garcia, I; Mondragon, I

    2008-07-09

    Novel well-defined nanostructured thermosetting systems were prepared by modification of a diglicydylether of bisphenol-A epoxy resin (DGEBA) with 10 or 15 wt% amphiphilic poly(styrene-b-ethylene oxide) block copolymer (PSEO) and 30 or 40 wt% low molecular weight liquid crystal 4'-(hexyl)-4-biphenyl-carbonitrile (HBC) using m-xylylenediamine (MXDA) as a curing agent. The competition between well-defined nanostructured materials and the ability for alignment of the liquid crystal phase in the materials obtained has been studied by atomic and electrostatic force microscopy, AFM and EFM, respectively. Based on our knowledge, this is the first time that addition of an adequate amount (10 wt%) of a block copolymer to 40 wt% HBC-(DGEBA/MXDA) leads to a well-organized nanostructured thermosetting system (between a hexagonal and worm-like ordered structure), which is also electro-responsive with high rate contrast. This behavior was confirmed using electrostatic force microscopy (EFM), by means of the response of the HBC liquid crystal phase to the voltage applied to the EFM tip. In contrast, though materials containing 15 wt% PSEO and 30 wt% HBC also form a well-defined nanostructured thermosetting system, they do not show such a high contrast between the uncharged and charged surface.

  9. Liquid crystal alignment in electro-responsive nanostructured thermosetting materials based on block copolymer dispersed liquid crystal

    International Nuclear Information System (INIS)

    Tercjak, A; Garcia, I; Mondragon, I

    2008-01-01

    Novel well-defined nanostructured thermosetting systems were prepared by modification of a diglicydylether of bisphenol-A epoxy resin (DGEBA) with 10 or 15 wt% amphiphilic poly(styrene-b-ethylene oxide) block copolymer (PSEO) and 30 or 40 wt% low molecular weight liquid crystal 4'-(hexyl)-4-biphenyl-carbonitrile (HBC) using m-xylylenediamine (MXDA) as a curing agent. The competition between well-defined nanostructured materials and the ability for alignment of the liquid crystal phase in the materials obtained has been studied by atomic and electrostatic force microscopy, AFM and EFM, respectively. Based on our knowledge, this is the first time that addition of an adequate amount (10 wt%) of a block copolymer to 40 wt% HBC-(DGEBA/MXDA) leads to a well-organized nanostructured thermosetting system (between a hexagonal and worm-like ordered structure), which is also electro-responsive with high rate contrast. This behavior was confirmed using electrostatic force microscopy (EFM), by means of the response of the HBC liquid crystal phase to the voltage applied to the EFM tip. In contrast, though materials containing 15 wt% PSEO and 30 wt% HBC also form a well-defined nanostructured thermosetting system, they do not show such a high contrast between the uncharged and charged surface

  10. Application of bioethanol derived lignin for improving physico-mechanical properties of thermoset biocomposites.

    Science.gov (United States)

    Bajwa, Dilpreet S; Wang, Xinnan; Sitz, Evan; Loll, Tyler; Bhattacharjee, Sujal

    2016-08-01

    Lignin is the most abundant of renewable polymers next to cellulose with a global annual production of 70million tons, largely produced from pulping and second generation biofuel industries. Low value of industrial lignin makes it an attractive biomaterial for wide range of applications. The study investigated the application of wheat straw and corn stover based lignin derived from ethanol production for use in thermoset biocomposites. The biocomposite matrix constituted a two component low viscosity Araldite(®)LY 8601/Aradur(®) 8602 epoxy resin system and the lignin content varied from 0 to 25% by weight fraction. The analysis of the physical and mechanical properties of the biocomposites show bioethanol derived lignin can improve selective properties such as impact strength, and thermal stability without compromising the modulus and strength attributes. Copyright © 2016 Elsevier B.V. All rights reserved.

  11. Compilation of radiation damage test data. Pt. 2. Thermoset and thermoplastic resins, composite materials

    International Nuclear Information System (INIS)

    Tavlet, M.; Fontaine, A.; Schoenbacher, H.

    1998-01-01

    This catalogue summarizes radiation damage test data on thermoplastic and thermoset resins and composites. Most of them are epoxy resins used as insulator for magnet coils. Many results are also given for new engineering thermoplastics which can be used either for their electrical properties or for their mechanical properties. The materials have been irradiated either in a 60 Co source, up to integrated absorbed doses between 200 kGy and a few megagrays, at dose rates of the order of 1 Gy/s, or in a nuclear reactor at dose rates of the order of 50 Gy/s, up to doses of 100 MGy. The flexural strength, the deformation and the modulus of elasticity have been measured on irradiated and non-irradiated samples, according to the recommendations of the International Electrotechnical Commissions. The results are presented in the form of tables and graphs to show the effect of the absorbed dose on the measured properties. (orig.)

  12. Compilation of radiation damage test data. Pt. 2. Thermoset and thermoplastic resins, composite materials

    Energy Technology Data Exchange (ETDEWEB)

    Tavlet, M; Fontaine, A; Schoenbacher, H

    1998-05-18

    This catalogue summarizes radiation damage test data on thermoplastic and thermoset resins and composites. Most of them are epoxy resins used as insulator for magnet coils. Many results are also given for new engineering thermoplastics which can be used either for their electrical properties or for their mechanical properties. The materials have been irradiated either in a {sup 60}Co source, up to integrated absorbed doses between 200 kGy and a few megagrays, at dose rates of the order of 1 Gy/s, or in a nuclear reactor at dose rates of the order of 50 Gy/s, up to doses of 100 MGy. The flexural strength, the deformation and the modulus of elasticity have been measured on irradiated and non-irradiated samples, according to the recommendations of the International Electrotechnical Commissions. The results are presented in the form of tables and graphs to show the effect of the absorbed dose on the measured properties. (orig.)

  13. Development of ricehusk ash reinforced bismaleimide toughened epoxy nanocomposites

    Science.gov (United States)

    Kanimozhi, K.; Sethuraman, K.; Selvaraj, V.; Alagar, M.

    2014-01-01

    Recent past decades have witnessed remarkable advances in composites with potential applications in biomedical devices, aerospace, textiles, civil engineering, energy, electronic engineering, and household products. Thermoset polymer composites have further enhanced and broadened the area of applications of composites. In the present work epoxy-BMI toughened-silica hybrid (RHA/DGEBA-BMI) was prepared using bismaleimide as toughener, bisphenol-A as matrix and a silica precursor derived from rice husk ash as reinforcement with glycidoxypropyltrimethoxysilane as coupling agent. Differential scanning calorimetry, electron microscopy, thermogravimetric analysis, and goniometry were used to characterize RHA/DGEBA-BMI composites developed in the present work. Tensile, impact and flexural strength, tensile and flexural modulus, hardness, dielectric properties were also studied and discussed. The hybrid nanocomposites possess the higher values of the glass transition temperature (Tg) and mechanical properties than those of neat epoxy matrix. PMID:25279372

  14. Structural Analysis of Polyhedral Oligomeric Silsesquioxane Coated SiC Nanoparticles and Their Applications in Thermoset Polymers

    International Nuclear Information System (INIS)

    Reza-E-Rabby, M.; Jeelani, Sh.; Rangari, V. K.

    2015-01-01

    The SiC nanoparticles (NPs) were sonochemically coated with Octa Isobutyl (OI) polyhedral oligomeric silsesquioxane (POSS) to create a compatible interface between particle and thermoset polymer. X-ray photoelectron spectroscopy (XPS), Fourier transform infrared spectroscopy (FTIR), and X-ray diffraction (XRD) techniques were used to analyze the structure of OI-POSS coated SiC nanoparticles. These results revealed the formation of a covalent bonding between SiC and OI-POSS. The transmission electron microscopy (TEM) analysis of OI-POSS coated SiC nanoparticles has also shown the indication of attachment between these two nanoparticles. The OI-POSS coated SiC nanoparticles were further reinforced into a thermoset resin system in order to evaluate mechanical and thermal properties of nano composites. The flexural strength, modulus, and glass transition temperature were found to be enhanced while SiC and OI-POSS coated SiC were infused into epoxy system compared to those properties of neat epoxy resin

  15. Structural Analysis of Polyhedral Oligomeric Silsesquioxane Coated SiC Nanoparticles and Their Applications in Thermoset Polymers

    Directory of Open Access Journals (Sweden)

    Md. Reza-E-Rabby

    2015-01-01

    Full Text Available The SiC nanoparticles (NPs were sonochemically coated with OctaIsobutyl (OI polyhedral oligomeric silsesquioxane (POSS to create a compatible interface between particle and thermoset polymer. X-ray photoelectron spectroscopy (XPS, Fourier transform infrared spectroscopy (FTIR, and X-ray diffraction (XRD techniques were used to analyze the structure of OI-POSS coated SiC nanoparticles. These results revealed the formation of a covalent bonding between SiC and OI-POSS. The transmission electron microscopy (TEM analysis of OI-POSS coated SiC nanoparticles has also shown the indication of attachment between these two nanoparticles. The OI-POSS coated SiC nanoparticles were further reinforced into a thermoset resin system in order to evaluate mechanical and thermal properties of nanocomposites. The flexural strength, modulus, and glass transition temperature were found to be enhanced while SiC and OI-POSS coated SiC were infused into epoxy system compared to those properties of neat epoxy resin.

  16. 40 CFR 414.50 - Applicability; description of the thermosetting resins subcategory.

    Science.gov (United States)

    2010-07-01

    ... thermosetting resins subcategory. 414.50 Section 414.50 Protection of Environment ENVIRONMENTAL PROTECTION... Thermosetting Resins § 414.50 Applicability; description of the thermosetting resins subcategory. The provisions... the products classified under SIC 28214 thermosetting resins including those resins and resin groups...

  17. Rapid viscosity measurements of powdered thermosetting resins

    Science.gov (United States)

    Price, H. L.; Burks, H. D.; Dalal, S. K.

    1978-01-01

    A rapid and inexpensive method of obtaining processing-related data on powdered thermosetting resins has been investigated. The method involved viscosity measurements obtained with a small specimen (less than 100 mg) parallel plate plastometer. A data acquisition and reduction system was developed which provided a value of viscosity and strain rate about 12-13 second intervals during a test. The effects of specimen compaction pressure and reduction of adhesion between specimen and parallel plates were examined. The plastometer was used to measure some processing-related viscosity changes of an addition polyimide resin, including changes caused by pre-test heat treatment, test temperature, and strain rate.

  18. Oxygen index tests of thermosetting resins

    Science.gov (United States)

    Gilwee, W. J., Jr.; Parker, J. A.; Kourtides, D. A.

    1980-01-01

    The flammability characteristics of nine thermosetting resins under evaluation for use in aircraft interiors are described. These resins were evaluated using the Oxygen Index (ASTM 2863) testing procedure. The test specimens consisted of both neat resin and glass reinforced resin. When testing glass-reinforced samples it was observed that Oxygen Index values varied inversely with resin content. Oxygen values were also obtained on specimens exposed to temperatures up to 300 C. All specimens experienced a decline in Oxygen Index when tested at an elevated temperature.

  19. Solidification of radioactive wastes with thermosetting resin

    International Nuclear Information System (INIS)

    Hayashi, M.; Kobayashi, K.; Okamoto, O.; Kagawa, T.; Wakamatsu, K.; Irie, H.; Matsuura, H.; Yasumura, K.; Nakayama, Y.

    1982-01-01

    Dried simulated radioactive wastes were solidified with thermosetting resin and their properties were investigated with laboratory scale and real scale products through extensive testings, such as mechanical resistance, resistance to leaching and swelling in water, radiation resistance, fire resistance and resistance to temperature cycling. The typical results were as follows: over 600 kg/cm 2 of compressive strength, diffusion constant of approx. 10 - 5 cm 2 /day for 137 Cs leaching from solidified waste products, no significant change was found for up to 5 x 10 8 RAD irradiation, and damages were limited to the surface of the products after the thermal test and dropping impact test. 7 figures, 4 tables

  20. Studies on chemoviscosity modeling for thermosetting resins

    Science.gov (United States)

    Bai, J. M.; Hou, T. H.; Tiwari, S. N.

    1987-01-01

    A new analytical model for simulating chemoviscosity of thermosetting resins has been formulated. The model is developed by modifying the well-established Williams-Landel-Ferry (WLF) theory in polymer rheology for thermoplastic materials. By introducing a relationship between the glass transition temperature Tg(t) and the degree of cure alpha(t) of the resin system under cure, the WLF theory can be modified to account for the factor of reaction time. Temperature dependent functions of the modified WLF theory constants C sub 1 (t) and C sub 2 (t) were determined from the isothermal cure data. Theoretical predictions of the model for the resin under dynamic heating cure cycles were shown to compare favorably with the experimental data. This work represents progress toward establishing a chemoviscosity model which is capable of not only describing viscosity profiles accurately under various cure cycles, but also correlating viscosity data to the changes of physical properties associated with the structural transformation of the thermosetting resin systems during cure.

  1. Fabrication of tough epoxy with shape memory effects by UV-assisted direct-ink write printing.

    Science.gov (United States)

    Chen, Kaijuan; Kuang, Xiao; Li, Vincent; Kang, Guozheng; Qi, H Jerry

    2018-03-07

    3D printing of epoxy-based shape memory polymers with high mechanical strength, excellent thermal stability and chemical resistance is highly desirable for practical applications. However, thermally cured epoxy in general is difficult to print directly. There have been limited numbers of successes in printing epoxy but they suffer from relatively poor mechanical properties. Here, we present an ultraviolet (UV)-assisted 3D printing of thermally cured epoxy composites with high tensile toughness via a two-stage curing approach. The ink containing UV curable resin and epoxy oligomer is used for UV-assisted direct-ink write (DIW)-based 3D printing followed by thermal curing of the part containing the epoxy oligomer. The UV curable resin forms a network by photo polymerization after the 1st stage of UV curing, which can maintain the printed architecture at an elevated temperature. The 2nd stage thermal curing of the epoxy oligomer yields an interpenetrating polymer network (IPN) composite with highly enhanced mechanical properties. It is found that the printed IPN epoxy composites enabled by the two-stage curing show isotropic mechanical properties and high tensile toughness. We demonstrated that the 3D-printed high-toughness epoxy composites show good shape memory properties. This UV-assisted DIW 3D printing via a two-stage curing method can broaden the application of 3D printing to fabricate thermoset materials with enhanced tensile toughness and tunable properties for high-performance and functional applications.

  2. Tailored SWCNT functionalization optimized for compatibility with epoxy matrices

    International Nuclear Information System (INIS)

    Martinez-Rubi, Y; Kingston, C T; Daroszewska, M; Barnes, M; Simard, B; Gonzalez-Dominguez, J M; Ansón-Casaos, A; Martinez, M T; Hubert, P; Cattin, C

    2012-01-01

    We have modified single walled carbon nanotubes (SWCNTs) with well defined matrix-based architectures to improve interface interaction in SWCNT/epoxy composites. The hardener and two pre-synthesized oligomers containing epoxy and hardener moieties were covalently attached to the SWCNT walls by in situ diazonium or carboxylic coupling reactions. In this way, SWCNTs bearing amine or epoxide-terminated fragments of different molecular weights, which resemble the chemical structure of the cured resin, were synthesized. A combination of characterization techniques such as Raman and infrared absorption (FTIR) spectroscopy, elemental analysis and coupled thermogravimetry-FTIR spectroscopy were used to identify both the functional groups and degree of functionalization of SWCNTs synthesized by the laser ablation and arc-discharge methods. Depending on the type of reaction employed for the chemical functionalization and the molecular weight of the attached fragment, it was possible to control the degree of functionalization and the electronic properties of the functionalized SWCNTs. Improved dispersion of SWCNTs in the epoxy matrix was achieved by direct integration without using solvents, as observed from optical microscopy and rheology measurements of the SWCNT/epoxy mixtures. Composite materials using these fillers are expected to exhibit improved properties while preserving the thermosetting architecture. (paper)

  3. The radiation resistance of thermoset plastics: Pt. 2

    International Nuclear Information System (INIS)

    Gilfrich, H.-P.; Roesinger, S.; Wilski, H.

    1991-01-01

    Two thermoset phenolic plastics filled with organic fillers (wood flour and cotton fabric shreds) were irradiated at high dose rates (under exclusion of air) and with extremely low dose rates in air. The mechanical and electrical properties are compared with each other and with the results obtained from previous investigations involving inorganic filled thermosets. As expected, the organic filled plastics were found to be more sensitive to irradiation than the inorganic filled counterparts. Radiation induced changes previously observed with the inorganic filled thermosets can now be explained by the small amounts of organic admixtures which they contain. (author)

  4. Cellular thermosetting fluoropolymers and process for making them

    Science.gov (United States)

    Lee, Sheng Y.

    1988-01-01

    Thermosetting fluoropolymer foams are made by mixing fluid from thermosetting fluoropolymer components having a substantial fluoride content, placing the mixture in a pressure tight chamber, filling the chamber with a gas, at a relatively low pressure, that is unreactive with the fluoropolymer components, allowing the mixture to gel, removing the gelled fluoropolymer from the chamber and therafter heating the fluoropolymer at a relatively low temperature to simultaneously cure and foam the fluoropolymer. The resulting fluoropolymer product is closed celled with the cells storing the gas employed for foaming. The fluoropolymer resins employed may be any thermosetting fluoropolymer including fluoroepoxies, fluoropolyurethanes and fluoroacrylates.

  5. Volume changes at macro- and nano-scale in epoxy resins studied by PALS and PVT experimental techniques

    Energy Technology Data Exchange (ETDEWEB)

    Somoza, A. [IFIMAT-UNCentro, Pinto 399, B7000GHG Tandil (Argentina) and CICPBA, Pinto 399, B7000GHG Tandil (Argentina)]. E-mail: asomoza@exa.unicen.edu.ar; Salgueiro, W. [IFIMAT-UNCentro, Pinto 399, B7000GHG Tandil (Argentina); Goyanes, S. [LPMPyMC, Depto. de Fisica, Facultad de Ciencias Exactas y Naturales, Universidad de Buenos Aires, Ciudad Universitaria, Pabellon I, 1428 Buenos Aires (Argentina); Ramos, J. [Materials and Technology Group, Departamento de Ingenieria Quimica y M. Ambiente, Escuela University Politecnica, Universidad Pais Vasco/Euskal Herriko Unibertsitatea, Pz. Europa 1, 20018 Donostia/San Sebastian (Spain); Mondragon, I. [Materials and Technology Group, Departamento de Ingenieria Quimica y M. Ambiente, Escuela University Politecnica, Universidad Pais Vasco/Euskal Herriko Unibertsitatea, Pz. Europa 1, 20018 Donostia/San Sebastian (Spain)

    2007-02-15

    A systematic study on changes in the volumes at macro- and nano-scale in epoxy systems cured with selected aminic hardeners at different pre-cure temperatures is presented. Free- and macroscopic specific-volumes were measured by PALS and pressure-volume-temperature techniques, respectively. An analysis of the relation existing between macro- and nano-scales of the thermosetting networks developed by the different chemical structures is shown. The result obtained indicates that the structure of the hardeners governs the packing of the molecular chains of the epoxy network.

  6. Thermoset polymers via ring opening metathesis polymerization of functionalized oils

    Science.gov (United States)

    Larock, Richard C; Henna, Phillip H; Kessier, Michael R

    2012-11-27

    The invention provides a method for producing a thermosetting resin from renewable oils, the method comprising supplying renewable oil molecules containing strained ring alkene moieties; reacting the alkene moieties with cyclic alkenes to create a polymer; and repeating the above two steps until the resin having desired characteristics are obtained. Also provided is a thermoset resin comprising functionalized renewable oil polymerized with a co-monomer.

  7. Fabrication and characterization of high impact hybrid matrix composites from thermoset resin and dyneema-glass fabric reinforcement

    Science.gov (United States)

    Patel, R. H.; Sharma, S.; Pansuriya, T.; Malgani, E. V.; Sevkani, V.

    2018-05-01

    Hybrid composites have been fabricated by hand lay-up technique with epoxy resin and diethylene tri amine as a hardener for high impact energy absorption with sandwich stacking of different reinforcements of dyneema and glass fabric. High impact grade composites are nowadays gaining a lot of importance in the field of high mechanical load bearing applications, ballistics and bulletproofing. The present work emphases on the fabrication and mechanical properties of the hybrid composites of cut resistant dyneema fabric along with glass fabric reinforced in the thermosetting resin. i.e. epoxy. The prime importance while fabricating such materials have been given to the processing along with selection of the raw materials. High impact resistive materials with low density and henceforth low weight have been manufactured and characterized by IZOD impact tester, UTM, Archimedes density meter and SEM. Throughout the work, satisfactory results have been obtained. Impact resistance was observed to be boosted three times as that of the reference sample of glass fabric and epoxy. The density of the hybrid composite is observed to be 25% as that of the reference sample.

  8. Residual Stress Developed During the Cure of Thermosetting Polymers: Optimizing Cure Schedule to Minimize Stress.

    Energy Technology Data Exchange (ETDEWEB)

    Kropka, Jamie Michael; Stavig, Mark E.; Jaramillo, Rex

    2016-06-01

    When thermosetting polymers are used to bond or encapsulate electrical, mechanical or optical assemblies, residual stress, which often affects the performance and/or reliability of these devices, develops within the structure. The Thin-Disk-on-Cylinder structural response test is demonstrated as a powerful tool to design epoxy encapsulant cure schedules to reduce residual stress, even when all the details of the material evolution during cure are not explicitly known. The test's ability to (1) distinguish between cohesive and adhesive failure modes and (2) demonstrate methodologies to eliminate failure and reduce residual stress, make choices of cure schedules that optimize stress in the encapsulant unambiguous. For the 828/DEA/GMB material in the Thin-Disk-on-Cylinder geometry, the stress associated with cure is significant and outweighs that associated with cool down from the final cure temperature to room temperature (for measured lid strain, Scure I > I I e+h erma * II) * The difference between the final cure temperature and 1 1 -- the temperature at which the material gels, Tf-T ge i, was demonstrated to be a primary factor in determining the residual stress associated with cure. Increasing T f -T ge i leads to a reduction in cure stress that is described as being associated with balancing some of the 828/DEA/GMB cure shrinkage with thermal expansion. The ability to tune residual stress associated with cure by controlling T f -T ge i would be anticipated to translate to other thermosetting encapsulation materials, but the times and temperatures appropriate for a given material may vary widely.

  9. Ionic Liquid-Modified Thermosets and Their Nanocomposites: Dispersion, Exfoliation, Degradation, and Cure

    Science.gov (United States)

    Throckmorton, James A.

    This dissertation explores the application of a room temperature ionic liquid (RTIL) to problems in the chemistry, processing, and modification of thermosetting polymers. In particular, the solution properties and reaction chemistry of 1-ethyl-3-methyl imidazolium dicyanamide (EMIM-DCN) are applied to problems of nanoparticle dispersion and processing, graphite exfoliation, cyanate ester (CE) cure, and the environmental degradation of CEs. Nanoparticle Dispersion: Nanocomposite processing can be simplified by using the same compound as both a nanoparticle solvent and an initiator for polymerization. This dual-function molecule can be designed both for solvent potential and reaction chemistry. EMIM-DCN, previously shown by our lab to act as an epoxy initiator, is used in the synthesis of silica and acid expanded graphite composites. These composites are then characterized for particle dispersion and physical properties. Individual particle dispersion of silica nanocomposites is shown, and silica nanocomposites at low loading show individual particle dispersion and improved modulus and fracture toughness. GNP nanocomposites show a 70% increase in modulus along with a 10-order of magnitude increase in electrical conductivity at 6.5 vol%, and an electrical percolation threshold of 1.7 vol%. Direct Graphite Exfoliation By Laminar Shear: This work presents a laminar-shear alternative to chemical processing and chaotic flow-fields for the direct exfoliation of graphite and the single-pot preparation of nanocomposites. Additionally, we develop the theory of laminar flow through a 3-roll mill, and apply that theory to the latest developments in the theory of graphite interlayer shear. The resulting nanocomposite shows low electrical percolation (0.5 vol%) and low thickness (1-3 layer) graphite/graphene flakes. Additionally, the effect of processing conditions by rheometry and comparison with solvent-free conditions reveal the interactions between processing and matrix

  10. Green Thermosetting Factory: Novel Star-Shaped Biobased Systems and Their Thermosetting Resins; Synthesis and Characterization

    Science.gov (United States)

    Jahandideh, Arash

    Increasing attentions toward sustainable development, economic and environmental issues have led to many attempts at replacing the petroleum-based materials with renewables. Substitution of petroleum-based platforms with green alternative technologies is beneficiary in different ways. Using bio-renewables reduces the dependency of the national plastic industry to the petroleum resources and substantially promotes the environmental profile and sustainability of the product. It is expected that the emergence of the corn-based thermosetting industry generates substantial profits for the corn production sector. Developments in the emerging biobased thermosets are spectacular from a technological point of view. However, there are still several disadvantages associated with the current biobased thermosetting resins, e.g. low processability, environmental issues, expensive sources and poor thermomechanical properties. Use of natural fibers not only contributes to the production of a more environmentally friendly product, but also has advantages such as low-weight product and low manufacturing costs. The results of this study show a possibility of production of biocomposites made from natural fibers and star-shaped resin, synthesized from corn-based materials (lactic acid and itaconic acid) and different multihydroxyl core molecules. These resins were synthesized via two-steps strategy: polycondensation of the monomers with the core molecules followed by end-functionalization of the branches by methacrylic anhydride or itaconic acid. The results have shown that these resin are capable of competing with or even surpassing fossil fuel based resins in terms of cost and eco-friendliness aspect. Inexpensive biobased raw material, better environmental profile, low viscosity, and better processability of the matrix along with better thermomechanical properties of the produced biocomposites are of advantages expected for these systems.

  11. High Temperature Epoxy Foam: Optimization of Process Parameters

    Directory of Open Access Journals (Sweden)

    Samira El Gazzani

    2016-06-01

    Full Text Available For many years, reduction of fuel consumption has been a major aim in terms of both costs and environmental concerns. One option is to reduce the weight of fuel consumers. For this purpose, the use of a lightweight material based on rigid foams is a relevant choice. This paper deals with a new high temperature epoxy expanded material as substitution of phenolic resin, classified as potentially mutagenic by European directive Reach. The optimization of thermoset foam depends on two major parameters, the reticulation process and the expansion of the foaming agent. Controlling these two phenomena can lead to a fully expanded and cured material. The rheological behavior of epoxy resin is studied and gel time is determined at various temperatures. The expansion of foaming agent is investigated by thermomechanical analysis. Results are correlated and compared with samples foamed in the same temperature conditions. The ideal foaming/gelation temperature is then determined. The second part of this research concerns the optimization of curing cycle of a high temperature trifunctional epoxy resin. A two-step curing cycle was defined by considering the influence of different curing schedules on the glass transition temperature of the material. The final foamed material has a glass transition temperature of 270 °C.

  12. Wear Resistance and Mechanical Behaviour of Epoxy/Mollusk Shell Biocomposites developed for Structural Applications

    Directory of Open Access Journals (Sweden)

    I.O. Oladele

    2016-09-01

    Full Text Available Epoxy resin is one of the strongest commercially exploitable thermosetting polymers in the polymer family; however its expensive nature in comparison with other thermosetting polymers such as vinylester and polyester limits its applications as a structural material. Inexpensive fillers on the other hand, especially those derived from agro-industrial wastes are very important in reducing the overall cost of polymer composites and furthermore influential in enhancing some of their engineering properties. In the present study, the wear resistance and mechanical behaviour of epoxy polymer matrix filled with <75 and 75 μm calcined particles of African land snail shells have been comparatively investigated. The wear resistance and the mechanical behaviour of the composites were studied via Taber Abraser and INSTRON universal testing machine. Also, the elemental constituents of the calcined snail shell and the epoxy biocomposites were characterized by X-Ray Fluorescence Spectroscopy and Scanning Electron Microscopy/Energy Dispersion Spectroscopy. From the experimental results, it was observed that, at the highest filler loading, smaller particle size presented a biocomposite with significant enhancement in wear and mechanical properties. However, it was also observed that increase in particle size showed no significant enhancement in the mechanical properties of the biocomposites.

  13. Investigations on the Manufacturing and Mechanical Properties of Spun Yarns Made from Staple CF for Thermoset Composites

    Directory of Open Access Journals (Sweden)

    Hasan Mir Mohammad Badrul

    2017-12-01

    Full Text Available This article reports the results of investigations carried out to produce yarns consisting of staple carbon fiber (CF obtained from process waste for the manufacturing of composites suitable especially for thermoset applications. For this purpose, a comparative analysis is done on processability between 100% staple CF and 60 weight% staple CF mixed with 40 weight% PVA fibers in carding, drawing and spinning process. The hybrid yarns are produced by varying twist level. The PVA fibers of the hybrid yarn are then dissolved using hot water treatment. The mechanical properties of yarns consisting of 100% staple CF and hybrid yarns consisting of staple CF and PVA before and after hot water treatment are investigated. Furthermore, test specimen is also prepared by impregnating 100% staple CF yarn and the hybrid yarns (after the dissolving of PVA with epoxy resin. The results of the tensile test of the yarns in consolidated state reveals that the hybrid yarn produced with 80 T/m after hot water treatment exhibits approximately 75% of the tensile strength of virgin filament tow, and it is expected that the hybrid yarns can be applied for the manufacturing of thermoset based composites for load bearing structures.

  14. Experience in industrial operation of the plant for immobilizing radioactive wastes in thermosetting resins at the Ardennes Nuclear Power Station

    International Nuclear Information System (INIS)

    Haller, P.; Romestain, P.; Bruant, J.P.

    1983-01-01

    The French Atomic Energy Commission (CEA) has developed, at the Grenoble Centre for Nuclear Studies, a procedure for immobilizing low- and intermediate-level wastes in thermosetting resins of the polyester or epoxy types. To demonstrate feasibility on an industrial scale, a pilot plant has been set up at the effluent treatment station of the Ardennes Franco-Belgium Nuclear Power Station (SENA), which is a 305 MW(e) PWR type. Assembly work began in January 1979. After a period devoted to final adjustments and operation with inactive products, conditioning of active products began in January 1981. In the paper, the methods of conditioning the three types of waste (evaporation concentrates, ion exchange resins and filter cartridges) are described, experience of the start-up and operation of the plant is reported and the principal results of coating characterization tests are given. The results of tests on active and inactive products show that the characteristics of the materials obtained on an industrial scale match those of laboratory products and confirm their high quality with regard to mechanical behaviour, fire resistance, homogeneity and low-leachability. Industrial experience and economic comparisons show that the process of immobilizing waste from nuclear power stations in thermosetting resins offers an extremely interesting alternative to classical methods of conditioning. (author)

  15. Bio-based hyperbranched thermosetting polyurethane/triethanolamine functionalized multi-walled carbon nanotube nanocomposites as shape memory materials.

    Science.gov (United States)

    Kalita, Hemjyoti; Karak, Niranjan

    2014-07-01

    Here, bio-based shape memory polymers have generated immense interest in recent times. Here, Bio-based hyperbranched polyurethane/triethanolamine functionalized multi-walled carbon nanotube (TEA-f-MWCNT) nanocomposites were prepared by in-situ pre-polymerization technique. The Fourier transform infrared spectroscopy and the transmission electron microscopic studies showed the strong interfacial adhesion and the homogeneous distribution of TEA-f-MWCNT in the polyurethane matrix. The prepared epoxy cured thermosetting nanocomposites exhibited enhanced tensile strength (6.5-34.5 MPa), scratch hardness (3.0-7.5 kg) and thermal stability (241-288 degrees C). The nanocomposites showed excellent shape fixity and shape recovery. The shape recovery time decreases (24-10 s) with the increase of TEA-f-MWCNT content in the nanocomposites. Thus the studied nanocomposites have potential to be used as advanced shape memory materials.

  16. Curing of polymer thermosets via click reactions and on demand processes

    Science.gov (United States)

    Brei, Mark Richard

    In the first project, an azide functional resin and tetra propargyl aromatic diamines were fabricated for use as a composite matrix. These systems take already established epoxy/amine matrices and functionalize them with click moieties. This allows lower temperatures to be used in the production of a thermoset part. These new systems yield many better mechanical properties than their epoxy/amine derivatives, but their Tgs are low in comparison. The second project investigates the characterization of a linear system based off of the above azide functional resin and a difunctional alkyne. Through selectively choosing catalyst, the linear system can show regioselectivity to either a 1,4-disubstituted triazole, or a 1,5-disubstituted triazole. Without the addition of catalyst, the system produces both triazoles in almost an equal ratio. The differently catalyzed systems were cured and then analyzed by 1H and 13C NMR to better understand the structure of the material. The third project builds off of the utility of the aforementioned azide/alkyne system and introduces an on-demand aspect to the curing of the thermoset. With the inclusion of copper(II) within the azide/alkyne system, UV light is able to catalyze said reaction and cure the material. It has been shown that the copper(II) loading levels can be extremely small, which helps in reducing the copper's effect on mechanical properties The fourth project takes a look at polysulfide-based sealants. These sealants are normally cured via an oxidative reaction. This project took thiol-terminated polysulfides and fabricated alkene-terminated polysulfides for use as a thiol-ene cured material. By changing the mechanism for cure, the polysulfide can be cured via UV light with the use of a photoinitiator within the thiol/alkene polysulfide matrix. The final chapter will focus on a characterization technique, MALDI-TOF, which was used to help characterize the above materials as well as many others. By using MALDI-TOF, the

  17. Method for bonding a thermoplastic polymer to a thermosetting polymer component

    NARCIS (Netherlands)

    Van Tooren, M.J.L.

    2012-01-01

    The invention relates to a method for bonding a thermoplastic polymer to a thermosetting polymer component, the thermoplastic polymer having a melting temperature that exceeds the curing temperature of the thermosetting polymer. The method comprises the steps of providing a cured thermosetting

  18. Embedding of radioactive wastes by thermosetting resins

    International Nuclear Information System (INIS)

    Baer, A.; Traxler, A.; Limongi, A.; Thiery, D.

    The process for embedding radioactive wastes in thermosetting resins perfected and applied at the Grenoble Nuclear Research Center and its application to the treatment of radioactive wastes from Light-Water Nuclear Power Plants (PWR and BWR) are presented. The various types of wastes are enumerated and their activities and quantities are estimated: evaporator concentrates, ion exchange resins, filtration sludges, filters, various solid wastes, etc. The authors review the orientations of the research performed and indicate, for each type of waste considered, the cycle of treatment operations from rendering the radioelements insoluble to drying the concentrates to final embedding. The operational safety of the process and the safety of transport and storage of the embedded wastes are investigated. The essential technical features concerning the safety of the installation and of the final product obtained are presented. In particular, results are presented from tests of resistance to fire, irradiation, leaching, etc., these being characteristics which represent safety criteria. The economic aspects of the process are considered by presenting the influences of the reduction of volume and weight of wastes to be stored, simplicity of installations and cost of primary materials

  19. Relationships between the morphology and thermoresponsive behavior in micro/nanostructured thermosetting matrixes containing a 4'-(hexyloxy)-4-biphenylcarbonitrile liquid crystal.

    Science.gov (United States)

    Tercjak, Agnieszka; Mondragon, Iñaki

    2008-10-07

    Meso/nanostructured thermoresponsive thermosetting materials based on an epoxy resin modified with two different molecular weight amphiphilic poly(styrene- block-ethylene oxide) block copolymers (PSEO) and a low molecular weight liquid crystal, 4'-(hexyloxy)-4-biphenylcarbonitrile (HOBC), were investigated. A strong influence of the addition of PSEO on the morphology generated in HOBC--(diglicydyl ether of bisphenol A epoxy resin/ m-xylylenediamine) was detected, especially in the case of the addition of PSEO block copolymers with a higher PEO-block content and a lower molecular weight. The morphologies generated in the ternary systems also influenced the thermoresponsive behavior of the HOBC separated phase provoked by applying an external field, such as a temperature gradient and an electrical field. Thermal analysis of the investigated materials allowed for a better understanding of the relationships between generated morphology/thermo-optical properties/PSEO:HOBC ratio, and HOBC content. Controlling the relationship between the morphology and thermoresponsive behavior in micro/nanostructured thermosetting materials based on a 4'-(hexyloxy)-4-biphenylcarbonitrile liquid crystal allows the development of materials which can find application in thermo- and in some cases electroresponsive devices, with a high contrast ratio between transparent and opaque states.

  20. Reprocessable thermosets for sustainable three-dimensional printing.

    Science.gov (United States)

    Zhang, Biao; Kowsari, Kavin; Serjouei, Ahmad; Dunn, Martin L; Ge, Qi

    2018-05-08

    Among all three-dimensional (3D) printing materials, thermosetting photopolymers claim almost half of the market, and have been widely used in various fields owing to their superior mechanical stability at high temperatures, excellent chemical resistance as well as good compatibility with high-resolution 3D printing technologies. However, once these thermosetting photopolymers form 3D parts through photopolymerization, the covalent networks are permanent and cannot be reprocessed, i.e., reshaped, repaired, or recycled. Here, we report a two-step polymerization strategy to develop 3D printing reprocessable thermosets (3DPRTs) that allow users to reform a printed 3D structure into a new arbitrary shape, repair a broken part by simply 3D printing new material on the damaged site, and recycle unwanted printed parts so the material can be reused for other applications. These 3DPRTs provide a practical solution to address environmental challenges associated with the rapid increase in consumption of 3D printing materials.

  1. Mechanical properties, microstructure and magnetic properties of composite magnet base on SrO.6Fe_2O_3 (SRM)-thermoplastic and thermoset polymer

    International Nuclear Information System (INIS)

    Grace Tj Sulungbudi; Aloma Karo Karo; Mujamilah; Sudirman

    2010-01-01

    The use of magnets in industrial applications do not always require high magnetic properties. Therefore, the use of polymer as a matrix that serves as a binder can be applied to obtain lightweight, flexible and cheap composite magnet. This report discuss composite magnet base on SrO.6Fe_2O_3(SRM)-thermoplastic and thermoset polymer. Thermoplastic polymer consist of polypropylene (PP) type of PP2 and PP10 and polyethylene (PE) type of LDPE were used. For thermoset polymer, epoxy and polyester were used. Synthesis of composite magnet based on thermoplastic polymer (PP2, PP10, LDPE) were carried using the blending method, while the thermoset composites magnet using casting method. Thermoplastic composite magnets were prepared with compositions of 50, 41, 38, 33 and 29 % weight of SRM with the blending temperature of 160 °C for LDPE and 180 °C for PP2 and PP10. For thermoset composite magnets, the compositions were 30, 40, 50 and 60 % by weight of SRM. The mechanical test conducted include tensile strength and elongation at break. Microstructure on the surface of the composite materials were observed using SEM (Scanning Electron Microscope) and the magnetic properties were measured using VSM (Vibrating Sample Magnetometer). The SEM results showed the formation of flat shape powder particle with size of 1.6 µm. In general, the mechanical properties of polypropylene polymer composite magnet are better than that using polyethylene (LDPE) binder. For polypropylene binder PP10 is better than PP2. Magnetic properties are not significantly affected by the change of polymer or binder types. (author)

  2. Novel thermal curing of cycloaliphatic resins by thiol-epoxy click process with several multifunctional thiols

    OpenAIRE

    Guzman, Dailyn; Mateu, Blai; Fernández Francos, Xavier; Ramis Juan, Xavier; Serra Albet, Àngels

    2017-01-01

    Novel thermosets were prepared by the base-catalysed reaction between a cycloaliphatic resin (ECC) and various thiol crosslinkers. 4-(N,N-Dimethylaminopyridine) (DMAP) was used as base catalyst for the thiol–epoxy reaction. A commercial tetrathiol (PETMP) and three different thiols synthesized by us, 6SH-SQ, 3SH-EU and 3SH-ISO, were tested. 6SH-SQ and 3SH-EU were prepared from vinyl or allyl compounds from renewable resources such as squalene and eugenol, respectively. Thiol 3SH-ISO was prepa...

  3. Preparation of new biobased coatings from a triglycidyl eugenol derivative through thiol-epoxy click reaction

    OpenAIRE

    Guzman, Dailyn; Ramis Juan, Xavier; Fernández Francos, Xavier; de la Flor1 López, Sílvia; Serra Albet, Àngels

    2018-01-01

    © 2017 Elsevier B.V. A new triglycidyl eugenol derivative (3EPO-EU) was synthesized and characterized by spectroscopic techniques, and used as starting monomer in the preparation of novel bio-based thiol-epoxy thermosets. As thiols, commercially available tetrathiol derived from pentaerythritol (PETMP), a trithiol derived from eugenol (3SH-EU) and the hexathiol derived from squalene (6SH-SQ) were used in the presence of 4-(N,N-dimethylamino)pyridine as the basic catalyst. A flexible diglycidy...

  4. Mode II interlaminar fracture of graphite/epoxy and graphite/PEEK

    Science.gov (United States)

    Carlsson, L. A.; Gillespie, J. W.; Trethewey, B. R.

    1986-01-01

    The end notched flexure (ENF) specimen is employed in an investigation of the interlaminar fracture toughness in Mode II (skew symmetric shear) loading of unidirectional graphite/epoxy and graphite/PEEK composites. Important experimental parameters such as the influence of precracking and the data reduction scheme for the Mode II toughness are discussed. Nonlinear load-deflection response is significant for the tough thermoplastic resin composite but is also present for the brittle thermoset composite. The observed nonlinearities, which are highly rate dependent, are attributed to a combination of slow stable crack growth preceding unstable crack growth and material inelastic behavior in the process zone around the crack tip.

  5. A reactive polystyrene-block-polyisoprene star copolymer as a toughening agent in an epoxy thermoset

    KAUST Repository

    Francis, Raju; Baby, Deepa K.

    2015-01-01

    © 2015 Springer-Verlag Berlin Heidelberg A polystyrene-block-polyisoprene ((PS-b-PI)3) star polymer was synthesized by photochemical reversible addition fragmentation chain transfer (RAFT) polymerization. The obtained star polymer was epoxidized

  6. Diffusion in composite materials made of thermosetting resins

    International Nuclear Information System (INIS)

    Morin, Bruno.

    1981-03-01

    The embedding process of low and medium level radioactive wastes in thermosetting resins allows their containment in a solid matrix. During storage the risk of circulation of water is possible. The aim of this containment process is to prevent radionuclide migration in environment. Ion migration through membranes of thermosetting resins alone or filler added were measured to evaluate released radioactivity by embedded blocks with time and to compare the different embedding formulas. Water influence on diffusion was taken into account considering that radioactive wastes dispersion is faster in a wet medium than in a dry one [fr

  7. The Effect Of Coupling Agent On Composite Magnet Characteristic Based On Hexa ferrite (Sr M/Ba M) With Polyester And Epoxy Binder

    International Nuclear Information System (INIS)

    Sudirman; Ridwan; Mujamilah; Karo Karo, Aloma; Handayani, Ari; Rukihati

    2004-01-01

    Magnetic composites are mixtures of hexa ferrite powder and non magnetic materials such as polymers as binders. These composites have been investigated because they are light, elastic, and cheap. In this study thermoset polymer (epoxy and polyester) were used as binders. Inside study of coupling agent added effect on mechanical properties, hardness and microstructure. The composites were prepared by mixture thermoset polymer epoxy or polyester with hexa ferrite powder Sr M (SrFe 12 O 19 ) or Ba M (BaFe 12 O 19 ) with volume fraction of 40,50 and 60 % v/v, coupling agent of the Tetra Isopropyl Titanate in the amount of 5 ml or 10 ml are added before mix turing of the thermoset polymer epoxy or polyester with hexa ferrite powder. The resulting composite were characterized mechanically (tensile strength), hardness and microstructure test. The results showed that the tensile strength and hardness of the composite magnet were increased by increasing the composition of magnetic powder, either Sr M or Ba M, it caused by microstructure of particle Sr M magnetic powder 1.6 μm in the form splinter, where as the Ba M magnetic powder 1,2 μm in nodular form. Thermoset polymer epoxy as binder have tensile strength and hardness is bigger than composite magnet based on polyester, either Sr M or Ba M. The addition of coupling agent is very influenced on the tensile strength and hardness composite magnet, the more coupling magnet addition causes the more tensile strength and hardness of the composite magnet

  8. Fabrication of carbon nanotube/epoxy nanocomposite and characterization of its mechanical properties

    Energy Technology Data Exchange (ETDEWEB)

    Mubin, Muhammad Shamsul Huda

    2007-02-15

    In this study, carbon nanotube polymer nanocomposites have been fabricated incorporating single walled carbon nantubes (SWNTs) or multiwalled carbon nanotubes (MWNTs) in a thermosetting polymer matrix, epoxy resin. Nanoindentation measurements showed that elastic modulus of epoxy polymer matrix has changed from 3.5 GPa to 4.0 GPa (∼ 15 % increase) only for 0.005 wt% single walled carbon nanotubes loading. The hardness of the single walled carbon nanotube incorporated epoxy nanocomposites remained nearly unchanged for 0.005 wt % nanotube loading. Multiwalled carbon nanotube incorporated epoxy nanocomposites showed deterioration of both the hardness, from 0.2 GPa to 0.08 GPa (∼factor 2.5), and elastic modulus, from 3.5 GPa to 2.1 GPa (∼ factor 1.6), for 0.02 wt % nanotube loading. Homogeneity study using continuous stiffness measurement (CSM) mode of indentation techniques revealed the lack in homogeneity of the fabricated nancomposite may be responsible for deteriorating mechanical properties. High resolution scanning electronic microscopic (SEM) images taken from cross section of carbon nanotubes incorporated epoxy nanocomposites showed several poorly attached thin layers of nanocomposites staked on each other which may be another cause of property deterioration.

  9. Fabrication of carbon nanotube/epoxy nanocomposite and characterization of its mechanical properties

    International Nuclear Information System (INIS)

    Mubin, Muhammad Shamsul Huda

    2007-02-01

    In this study, carbon nanotube polymer nanocomposites have been fabricated incorporating single walled carbon nantubes (SWNTs) or multiwalled carbon nanotubes (MWNTs) in a thermosetting polymer matrix, epoxy resin. Nanoindentation measurements showed that elastic modulus of epoxy polymer matrix has changed from 3.5 GPa to 4.0 GPa (∼ 15 % increase) only for 0.005 wt% single walled carbon nanotubes loading. The hardness of the single walled carbon nanotube incorporated epoxy nanocomposites remained nearly unchanged for 0.005 wt % nanotube loading. Multiwalled carbon nanotube incorporated epoxy nanocomposites showed deterioration of both the hardness, from 0.2 GPa to 0.08 GPa (∼factor 2.5), and elastic modulus, from 3.5 GPa to 2.1 GPa (∼ factor 1.6), for 0.02 wt % nanotube loading. Homogeneity study using continuous stiffness measurement (CSM) mode of indentation techniques revealed the lack in homogeneity of the fabricated nancomposite may be responsible for deteriorating mechanical properties. High resolution scanning electronic microscopic (SEM) images taken from cross section of carbon nanotubes incorporated epoxy nanocomposites showed several poorly attached thin layers of nanocomposites staked on each other which may be another cause of property deterioration

  10. Thermoplastic impact property improvement in hybrid natural fibre epoxy composite bumper beam

    International Nuclear Information System (INIS)

    Davoodi, M M; Sapuan, S M; Ali, Aidy; Ahmad, D; Khalina, A

    2010-01-01

    Utilization of thermoset resin as a bumper beam composite matrix is currently more dominated in car manufacturer suppliers, because of availability, easy processing, low material cost and production equipment investment. Moreover, low viscosity, shrinkage and excellent flow facilitate better fibre impregnation and proper surface resin wetting. Three-dimensional cross linking curing increase impact, creep and environmental stress cracking resistance properties. Low impact properties of natural fibre epoxy composite, are main issues in its employment for automotive structural components. Impact properties in epoxy composite bumper beam could be increased by modifying the resin, reinforcement and manufacturing process as well as geometry parameters such as cross section, thickness, added ribs and fixing method optimizations could strengthen impact resistance. There are two main methods, flexibilisation and toughening, as modifying the resin in order to improve the impact properties of epoxy composite, which form single phase or two-phase morphology to make modifier as epoxy or from separate phase to keep the thermo-mechanical properties. Liquid rubber, thermoplastic, core shell particle and rigid particle are different methods of toughening improvements. In this research, thermoplastic toughening has used to improve impact properties in hybrid natural fibre epoxy composite for automotive bumper beam and has achieved reasonable impact improvements.

  11. Thermosetting materials from the radiation-modified polymer compositions, 2. Development of adhesion-active and thermostable thermosetting materials

    International Nuclear Information System (INIS)

    Kalkis, V.; Maksimovs, R.D.; Zicans, J.; Bocoka, T.; Revjakins, O.

    1999-01-01

    Methods that improve the adhesion and thermal stability of the thermosetting materials are considered. Experimental studies of the blends composed of polyethylene, ethylene-propylene-diene copolymer (with characteristic specific for rubbers) and mesomorphic copolyesters, using rheological, spectrometric, and thermomechanical methods, have shown that radiation modification improves the adhesion and deformation properties as well as thermal stability of these blends. Therefore, materials of such system can be successfully used, e.g., as elastic and adhesion-active thermosetting materials at temperature above 473 K. (author)

  12. Thermoset composite recycling: Properties of recovered glass fiber

    DEFF Research Database (Denmark)

    Beauson, Justine; Fraisse, Anthony; Toncelli, C.

    2015-01-01

    Recycling of glass fiber thermoset polymer composite is a challenging topic and a process able to recover the glass fibers original properties in a limited cost is still under investigation. This paper focuses on the recycling technique separating the glass fiber from the matrix material. Four...

  13. Conditioning radioactive wastes by means of thermosetting resins

    International Nuclear Information System (INIS)

    Auboing, G.; Limongi, A.; Thiery, D.

    1976-01-01

    The principle of the conditioning process of low and medium activity wastes by means of thermosetting resins is described. The two major phases of its application, viz: pre-treatment and coating are analysed. Finally as an example, the plant where this conditioning process is put into application (currently in operation at the Nuclear Study Center of Grenoble) is described [fr

  14. Aqueous polymer emulsions by chemical modifications of thermosetting alternating polyketones

    NARCIS (Netherlands)

    Zhang, Youchun; Broekhuis, A. A.; Picchioni, F.

    2007-01-01

    Aqueous polymer emulsions were prepared by chemical modifications of thermosetting alternating polyketones in a one-pot reaction. Polymeric amines derived from the polyketones can act as polymeric surfactants for the self-emulsification of polyketones. The stability and structure of the emulsions

  15. Encapsulation pilot plant of radioactive wastes in thermosetting resins

    International Nuclear Information System (INIS)

    1982-01-01

    The thermosetting resins (polyesters, epoxides) are used to encapsulate the low and intermediate - level radioactive wastes. The testing program concerning the drums produced by the pilot plant of the Chooz nuclear power plant is described. The installation operating is examined while thinking of the industrial application. The production costs are then evaluated

  16. Mechanical behavior of glass/epoxy composite laminate with varying amount of MWCNTs under different loadings

    Science.gov (United States)

    Singh, K. K.; Rawat, Prashant

    2018-05-01

    This paper investigates the mechanical response of three phased (glass/MWCNTs/epoxy) composite laminate under three different loadings. Flexural strength, short beam strength and low-velocity impact (LVI) testing are performed to find an optimum doping percentage value for maximum enhancement in mechanical properties. In this work, MWCNTs were used as secondary reinforcement for three-phased composite plate. MWCNT doping was done in a range of 0–4 wt% of the thermosetting matrix system. Symmetrical design eight layered glass/epoxy laminate with zero bending extension coupling laminate was fabricated using a hybrid method i.e. hand lay-up technique followed by vacuum bagging method. Ranging analysis of MWCNT mixing highlighted the enhancement in flexural, short beam strength and improvement in damage tolerance under LVI loading. While at higher doping wt%, agglomeration of MWCNTs are observed. Results of mechanical testing proposed an optimized doping value for maximum strength and damage resistance of the laminate.

  17. Fracture toughness behaviour of carbon fibre epoxy composite with Kevlar reinforced interleave

    International Nuclear Information System (INIS)

    Yadav, S.N.; Kumar, Vijai; Verma, Sushil K.

    2006-01-01

    This work was to evaluate as to how mode II fracture toughness G II is affected by interleave having Kevlar fibre reinforcement in the fracture plane. Thermoset interleave and chopped Kevlar fibres were applied between the carbon/epoxy composite layers. An artificial crack starter was implanted in the mid-plane to initiate the fracture process. The following five different types of carbon fibre/epoxy composites were prepared and tested. (a) Base laminate without interleave (b) unreinforced interleave and (c) 0.5, 1.0 and 1.5 mg/cm 2 chopped Kevlar fibre reinforced interleave. Results obtained show that fracture toughness G IIC enhanced up to about two times in all the laminates. However, enhancement in fracture toughness G IIC was more effective in interleaved laminate than Kevlar reinforced interleaved because of large energy absorbing capabilities of interleaf. Mechanism of fracture and toughening were examined by using scanning electron microscope

  18. Monitoring and simulations of hydrolysis in epoxy matrix composites during hygrothermal aging

    KAUST Repository

    El Yagoubi, Jalal; Lubineau, Gilles; Traidia, Abderrazak; Verdu, Jacques

    2015-01-01

    In this paper, we studied the water transport in thermoset matrices. We used Fourier Transform Infrared analysis (FTIR) during sorption/desorption experiments to investigate the interaction between sorbed water and the epoxy network. Our results demonstrated that the polymer matrix undergoes hydrolysis. We found that the chemical species involved in the reaction process was the residual anhydride groups. These results support the physical basis of the three-dimensional (3D) diffusion/reaction model. We finally showed that this model is able to reproduce multi-cycle sorption/desorption experiment, as well as water uptake in hybrid metal/epoxy samples. We simulated the 3D distributions of the diffusing water and the reacted water.

  19. Influence of Al2O3 nanoparticles on the isothermal cure of an epoxy resin

    International Nuclear Information System (INIS)

    Sanctuary, R; Baller, J; Zielinski, B; Becker, N; Krueger, J K; Philipp, M; Mueller, U; Ziehmer, M

    2009-01-01

    The influence of Al 2 O 3 nanoparticles on the curing of an epoxy thermoset based on diglycidyl ether of bisphenol A was investigated using temperature-modulated differential scanning calorimetry (TMDSC) and rheology. Diethylene triamine was used as a hardener. TMDSC not only allows for a systematic study of the kinetics of cure but simultaneously gives access to the evolution of the specific heat capacities of the thermosets. The technique thus provides insight into the glass transition behaviour of the nanocomposites and hence makes it possible to shed some light on the interaction between the nanoparticles and the polymer matrix. The Al 2 O 3 fillers are shown to accelerate the growth of macromolecules upon isothermal curing. Several mechanisms which possibly could be responsible for the acceleration are described. As a result of the faster network growth chemical vitrification occurs at earlier times in the filled thermosets and the specific reaction heat decreases with increasing nanoparticle concentration. Rheologic measurements of the zero-shear viscosity confirm the faster growth of the macromolecules in the presence of the nanoparticles.

  20. Recyclable epoxy resins: An example of green approach for advanced composite applications

    Science.gov (United States)

    Cicala, Gianluca; Rosa, Daniela La; Musarra, Marco; Saccullo, Giuseppe; Banatao, Rey; Pastine, Stefan

    2016-05-01

    Automotive composite applications are increasingly growing due to demand for lightweight structures to comply to the requirements for fuel reduction. HP-RTM is gaining relevance as one of the preferred production technologies for high volume applications. The BMW i3 life module being a notable example of HP-RTM application. The key aspects of HP-RTM are the short injection times (i.e. less than 1min) and the fast curing of the thermoset resins (i.e. less than 10min). The choice of using thermosets poses relevant issues for their limited recycling options. The standard recycling solution is the incineration but, this solution poses some concerns in terms of global environmental impact. Novel solutions are presented in this work based on the use of recyclable epoxy systems. In our work the results of experimentation carried out by our group with cleavable ammines by Connora Technologies and bioepoxy resins by Entropy Resins will be discussed. The multiple uses of recycled matrices obtained treating the recyclable epoxy resins are discussed in the framework of a "cradle" to "crave" approach. Finally, Life Cycle Assessment (LCA) is used to evaluate the environmental benefits of the proposed approach.

  1. Polycyanurates and Polycarbonates Based on Eugenol: Alternatives to Thermosetting and Thermoplastic Polymers Based on Bisphenol A

    Science.gov (United States)

    2014-08-14

    to 5a. CONTRACT NUMBER In-House Thermosetting and Thermoplastic Polymers based on Bisphenol A 5b. GRANT NUMBER 5c. PROGRAM ELEMENT NUMBER 6...Francisco, CA, 14 August 2014. PA#14389 14. ABSTRACT Polycyanurate thermosetting networks, polycarbonate thermoplastics, and homogenous polycarbonate...ON EUGENOL: ALTERNATIVES TO THERMOSETTING AND THERMOPLASTIC POLYMES BASED ON BISPHENOL A 14 August 2014 Andrew J. Guenthner1, Benjamin G. Harvey2

  2. Novel epoxy-benzoxazine water-based emulsions with reactive benzoxazine surfactants for coatings

    Directory of Open Access Journals (Sweden)

    M. Krajnc

    2014-08-01

    Full Text Available Novel epoxy-benzoxazine emulsions designed for water-based coatings were prepared and investigated. Bisphenol A-based epoxy resins with molar weights of 340, 377 and 1750 g/mol along with epoxidized soybean oil were emulsified using mono- and bi-functional benzoxazine surfactants, which are able to react with epoxy resins at their cure temperature. The structure of synthesized surfactants carrying one or two polyether chains was confirmed using Fourier transform infrared spectroscopy, 1H nuclear magnetic resonance and differential scanning calorimetry. Stability of emulsions was verified by particle diameters measurements. Coatings, made directly from emulsions, were dried and cured at elevated temperature using 3,3'-dimetoxybenzidine as curing agent to ensure a highly cross-linked structure of thermosetting films. Curing process, thermal properties and hardness of cured films were investigated. It was found that benzoxazine molecules were well incorporated into the epoxy network upon curing, which ensures no void structure of cured copolymer and enhanced coating properties.

  3. Spray pond piping made from fiberglass-reinforced thermosetting resin

    International Nuclear Information System (INIS)

    Anon.

    1979-01-01

    A method is presented for implementing requirements pertaining to the design, fabrication, and testing of fiberglass-reinforced thermosetting resin piping for spray pond applications. These requirements are given in 10 CFR Part 50, Section 50.55a and Apppendix A, Criterion 1. This guide applies to both light-water-cooled and gas-cooled reactors. Input has been provided by the Advisory Committee on Reactor Safeguards

  4. Modeling the curing process of thermosetting resin matrix composites

    Science.gov (United States)

    Loos, A. C.

    1986-01-01

    A model is presented for simulating the curing process of a thermosetting resin matrix composite. The model relates the cure temperature, the cure pressure, and the properties of the prepreg to the thermal, chemical, and rheological processes occurring in the composite during cure. The results calculated with the computer code developed on the basis of the model were compared with the experimental data obtained from autoclave-curved composite laminates. Good agreement between the two sets of results was obtained.

  5. Leaching studies of radionuclides from solidified wastes with thermosetting resin

    International Nuclear Information System (INIS)

    Suzuki, K.; Kuribayashi, H.; Morimitsu, W.; Ono, I.

    1982-01-01

    This paper reports on studies of the leachability of Co-60 and Cs-137 from simulated LWR radwastes solidified with thermosetting resin and evaluates the effects of chemical fixation on leachability. It is concluded that insolubilization by a nickel-ferrocyanide compound offers an effective chemical fixation of these radionuclides and is a recommended pretreating method for radwastes that are to be solidified. 2 figures

  6. Antimicrobial polyurethane thermosets based on undecylenic acid: synthesis and evaluation

    OpenAIRE

    Cádiz, V.; Galià, M.; Ronda, J.C.; Lligadas, G.; Bordons, A.; Esteve-Zarzoso, B.; Lluch, C.

    2014-01-01

    10.1002/mabi.201400017 In the present study, plant oil-derived surface-modifiable polyurethane thermosets are presented. Polyol synthesis is carried out taking advantage of thiol-yne photopolymerization of undecylenic acid derivatives containing methyl ester or hydroxyl moieties. The prepared methyl ester-containing polyurethanes allow surface modification treatment to enhance their hydrophilicity and impart antimicrobial activity through the following two steps: i) grafting poly(propylen...

  7. Liquid crystalline thermosetting polymers as protective coatings for aerospace

    OpenAIRE

    Guerriero, G.L.

    2012-01-01

    Environmental regulations are driving the development of new aerospace coating systems, mainly to eliminate chromates and reduce volatile organic compound (VOC) emissions. Among the various potential options for new coating materials, liquid crystalline polymers (LCPs) are attractive due to their unique combination of mechanical properties and chemical resistance. Their use, however, has been limited mainly due to poor adhesion properties. Thermotropic liquid crystalline thermosets displayed ...

  8. Thermosetting polyimide resin matrix composites with interpenetrating polymer networks for precision foil resistor chips based on special mechanical performance requirements

    Energy Technology Data Exchange (ETDEWEB)

    Wang, X.Y., E-mail: wxy@tju.edu.cn [School of Electronic Information Engineering, Tianjin University, Tianjin 300072 (China); Ma, J.X.; Li, C.G. [School of Electronic Information Engineering, Tianjin University, Tianjin 300072 (China); Wang, H.X. [ZHENGHE electronics Co., Ltd, Jining 272023 (China)

    2014-04-01

    Highlights: • Macromolecular materials were chosen to modify thermosetting polyimide (TSPI). • The formation of IPN structure in TSPI composite polymers was discussed. • The special mechanical properties required were the main study object. • The desired candidate materials should have proper hardness and toughness. • The specific mechanical data are quantitatively determined by experiments. - Abstract: Based on interpenetrating networks (IPNs) different macromolecular materials such as epoxy, phenolic, and silicone resin were chosen to modify thermosetting polyimide (TSPI) resin to solve the lack of performance when used for protecting precision foil resistor chips. Copolymerization modification, controlled at curing stage, was used to prepare TSPI composites considering both performance and process requirements. The mechanical properties related to trimming process were mainly studied due to the special requirements of the regularity of scratch edges caused by a tungsten needle. The analysis on scratch edges reveals that the generation and propagation of microcracks caused by scratching together with crack closure effect may lead to regular scratch traces. Experiments show that the elongation at break of TSPI composites is the main reason that determines the special mechanical properties. The desired candidate materials should have proper hardness and toughness, and the specific mechanical data are that the mean elongation at break and tensile strength of polymer materials are in the range of 9.2–10.4% and 100–107 MPa, respectively. Possible reasons for the effect of the modifiers chosen on TSPI polymers, the reaction mechanisms on modified TSPI resin and the IPN structure in TSPI composite polymers were discussed based on IR and TG analysis.

  9. Thermosetting polyimide resin matrix composites with interpenetrating polymer networks for precision foil resistor chips based on special mechanical performance requirements

    International Nuclear Information System (INIS)

    Wang, X.Y.; Ma, J.X.; Li, C.G.; Wang, H.X.

    2014-01-01

    Highlights: • Macromolecular materials were chosen to modify thermosetting polyimide (TSPI). • The formation of IPN structure in TSPI composite polymers was discussed. • The special mechanical properties required were the main study object. • The desired candidate materials should have proper hardness and toughness. • The specific mechanical data are quantitatively determined by experiments. - Abstract: Based on interpenetrating networks (IPNs) different macromolecular materials such as epoxy, phenolic, and silicone resin were chosen to modify thermosetting polyimide (TSPI) resin to solve the lack of performance when used for protecting precision foil resistor chips. Copolymerization modification, controlled at curing stage, was used to prepare TSPI composites considering both performance and process requirements. The mechanical properties related to trimming process were mainly studied due to the special requirements of the regularity of scratch edges caused by a tungsten needle. The analysis on scratch edges reveals that the generation and propagation of microcracks caused by scratching together with crack closure effect may lead to regular scratch traces. Experiments show that the elongation at break of TSPI composites is the main reason that determines the special mechanical properties. The desired candidate materials should have proper hardness and toughness, and the specific mechanical data are that the mean elongation at break and tensile strength of polymer materials are in the range of 9.2–10.4% and 100–107 MPa, respectively. Possible reasons for the effect of the modifiers chosen on TSPI polymers, the reaction mechanisms on modified TSPI resin and the IPN structure in TSPI composite polymers were discussed based on IR and TG analysis

  10. The radiation resistance of thermoset plastics. Pt. 3

    International Nuclear Information System (INIS)

    Pauly, S.

    1992-01-01

    For the interpretation of the results of long term irradiation experiments in the presence of air it is necessary to know about the penetration of oxygen into the plastic material in the course of time. Therefore the oxygen permeability of two thermoset plastics (made from two unsaturated polyester resin thermosetting moulding compounds) was measured in the temperature range 20-60 o C. For the Typ 802, the following data were generated at 23 o C: permeability coefficient P = 3.08 x 10 -15 cm 3 . cm/cm 2 .s.Pa, diffusion coefficient D = 1.03 x 10 -8 cm 2 /s, solubility coefficient S = 3.00 x 10 -7 cm 3 /cm 3 .Pa. The permeability of two thermoset phenol-formaldehyde plastics and one melamine-formaldehyde plastic was found to be immeasurably small, i.e. P -17 cm 3 .cm/cm 2 .s.Pa at 60 o C. For discs of 4 mm thickness made from the polyester plastics, oxygen concentration profiles were calculated which are built up in the course of time during storage in air at 23 o C. For both other materials the profiles were estimated by assuming P = 3 x 10 -17 at 60 o C and the activation energy and the solubility being the same as in the case of polyester plastics. (author)

  11. Diffusion through composite materials made with thermosetting resins

    International Nuclear Information System (INIS)

    Morin, Bruno.

    1981-08-01

    Medium and low-level radioactive wastes may be coated in a solid matrix mainly made with thermosetting resins: the study of water and cesium migration through composite materials made with thermosetting resins is usefull to compare the water tightness of different coatings. Disks with a thickness of two millimeters were used to measure the water absorption. Diffusion cells including a plane membrane the thickness of which was at least 70μ were used to measure the diffusion of cesium 137. The diffusion coefficient of water in pure thermosetting resins, polyester or epoxyde, is about 10 -9 cm 2 .s -1 ; the diffusion coefficients of cesium in the same materials are about 10 -12 cm 2 .s -1 ; the introduction of solid particles in these polymers generally induces an acceleration of the diffusion process: the diffusion coefficient may reach 10 -8 cm 2 .s -1 . This lost of water-tightness may be reduced either by rendering insoluble the filler mixed to the polymer, or by diminushing the porosity of the interfacial zones by improving the bonding between the polymer and the filler [fr

  12. Contact allergy to epoxy resin

    DEFF Research Database (Denmark)

    Bangsgaard, Nannie; Thyssen, Jacob Pontoppidan; Menné, Torkil

    2012-01-01

    Background. Epoxy resin monomers are strong skin sensitizers that are widely used in industrial sectors. In Denmark, the law stipulates that workers must undergo a course on safe handling of epoxy resins prior to occupational exposure, but the effectiveness of this initiative is largely unknown...... in an educational programme. Conclusion. The 1% prevalence of epoxy resin contact allergy is equivalent to reports from other countries. The high occurrence of epoxy resin exposure at work, and the limited use of protective measures, indicate that reinforcement of the law is required....

  13. Multidimensional Nanocomposites of Epoxy Reinforced with 1D and 2D Carbon Nanostructures for Improve Fracture Resistance

    Directory of Open Access Journals (Sweden)

    Juventino López-Barroso

    2018-03-01

    Full Text Available A hybrid nanocomposites based on epoxy reinforced with a combination of 1D and 2D carbon nanomaterials for improving impact resistance are reported. Multi-walled carbon nanotubes and oxidized-multi-walled carbon nanotubes are used as 1D nanoreinforcements, and graphene derivative materials such as graphene oxide and reduced graphene oxide are utilized as 2D nanoreinforcements. In this research, the impact resistance of epoxy matrix reinforced with 1D or 2D and the mixture of both nanomaterials is studied. The research is focused on evaluation of the influence of adding different combinations of nanomaterials into epoxy resin and their Izod impact response. Moreover, fracture surface of nanocomposites is observed by scanning electron microscopy. Images show differences between the surfaces of brittle nature on thermoset epoxy polymer and tough nanocomposites. Synergy created with 1D and 2D nanomaterials produces stable dispersions in the processing, reflected in the interface. The interactions in nanocomposites are evidenced by infrared spectra, principally on the peaks related to oxygenated functional groups present in nanomaterials and absent in polymer matrix. Consequently, an increase of 138% in fracture strength of nanocomposites is exhibited, in comparison to the neat epoxy matrix. In addition, hybrid nanocomposites were synthesized in two different methods to evaluate the influence of manufacturing method on final properties of nanocomposites.

  14. Thermally reversible rubber-toughened thermoset networks via Diels-Alder chemistry

    NARCIS (Netherlands)

    Araya-Hermosilla, R.; Fortunato, G.; Pucci, A.; Raffa, P.; Polgar, L.; Broekhuis, A. A.; Pourhossein, P.; Lima, G. M. R.; Beljaars, M.; Picchioni, F.

    In this work we present a reversible and toughened thermoset system based on the covalent incorporation of a furane functionalized ethylene-propylene rubber (EPM-Fu) into a thermoset furane functionalized polyketone (PK-Fu) via Diels-Alder (DA) reversible cross-linking with bismaleimide (b-MA).

  15. Environmental effects on the compressive properties - Thermosetting vs. thermoplastic composites

    Science.gov (United States)

    Haque, A.; Jeelani, S.

    1992-01-01

    The influence of moisture and temperature on the compressive properties of graphite/epoxy and APC-2 materials systems was investigated to assess the viability of using APC-2 instead of graphite/epoxy. Data obtained indicate that the moisture absorption rate of T-300/epoxy is higher than that of APC-2. Thick plate with smaller surface area absorbs less moisture than thin plate with larger surface area. The compressive strength and modulus of APC-2 are higher than those of T-300/epoxy composite, and APC-2 sustains higher compressive strength in the presence of moisture. The compressive strength and modulus decrease with the increase of temperature in the range of 23-100 C. The compression failure was in the form of delamination, interlaminar shear, and end brooming.

  16. Electrically Conductive Epoxy Adhesives

    Directory of Open Access Journals (Sweden)

    Lan Bai

    2011-02-01

    Full Text Available Conductive adhesives are widely used in electronic packaging applications such as die attachment and solderless interconnections, component repair, display interconnections, and heat dissipation. The effects of film thickness as functions of filler volume fraction, conductive filler size, shape, as well as uncured adhesive matrix viscosity on the electrical conduction behavior of epoxy-based adhesives are presented in this work. For this purpose, epoxy-based adhesives were prepared using conductive fillers of different size, shape, and types, including Ni powder, flakes, and filaments, Ag powder, and Cu powder. The filaments were 20 μm in diameter, and 160 or 260 μm in length. HCl and H3PO4 acid solutions were used to etch and remove the surface oxide layers from the fillers. The plane resistance of filled adhesive films was measured using the four-point method. In all cases of conductive filler addition, the planar resistivity levels for the composite adhesive films increased when the film thickness was reduced. The shape of resistivity-thickness curves was negative exponential decaying type and was modeled using a mathematical relation. The relationships between the conductive film resistivities and the filler volume fractions were also derived mathematically based on the experimental data. Thus, the effects of surface treatment of filler particles, the type, size, shape of fillers, and the uncured epoxy viscosity could be included empirically by using these mathematical relations based on the experimental data. By utilizing the relations we proposed to model thickness-dependent and volume fraction-dependent conduction behaviors separately, we were able to describe the combined and coupled volume fraction-film thickness relationship mathematically based on our experimental data.

  17. Occupational exposure to epoxy resins

    NARCIS (Netherlands)

    Terwoert, J.; Kersting, K.

    2014-01-01

    Products based on epoxy resins as a binder have become popular in various settings, among which the construction industry and in windmill blade production, as a result of their excellent technical properties. However, due to the same properties epoxy products are a notorious cause of allergic skin

  18. Influence of Al{sub 2}O{sub 3} nanoparticles on the isothermal cure of an epoxy resin

    Energy Technology Data Exchange (ETDEWEB)

    Sanctuary, R; Baller, J; Zielinski, B; Becker, N; Krueger, J K; Philipp, M; Mueller, U; Ziehmer, M [University of Luxembourg, 162a avenue de la Faiencerie, L-1511 (Luxembourg)], E-mail: roland.sanctuary@uni.lu

    2009-01-21

    The influence of Al{sub 2}O{sub 3} nanoparticles on the curing of an epoxy thermoset based on diglycidyl ether of bisphenol A was investigated using temperature-modulated differential scanning calorimetry (TMDSC) and rheology. Diethylene triamine was used as a hardener. TMDSC not only allows for a systematic study of the kinetics of cure but simultaneously gives access to the evolution of the specific heat capacities of the thermosets. The technique thus provides insight into the glass transition behaviour of the nanocomposites and hence makes it possible to shed some light on the interaction between the nanoparticles and the polymer matrix. The Al{sub 2}O{sub 3} fillers are shown to accelerate the growth of macromolecules upon isothermal curing. Several mechanisms which possibly could be responsible for the acceleration are described. As a result of the faster network growth chemical vitrification occurs at earlier times in the filled thermosets and the specific reaction heat decreases with increasing nanoparticle concentration. Rheologic measurements of the zero-shear viscosity confirm the faster growth of the macromolecules in the presence of the nanoparticles.

  19. Interaction of water with epoxy.

    Energy Technology Data Exchange (ETDEWEB)

    Powers, Dana Auburn

    2009-07-01

    The chemistries of reactants, plasticizers, solvents and additives in an epoxy paint are discussed. Polyamide additives may play an important role in the absorption of molecular iodine by epoxy paints. It is recommended that the unsaturation of the polyamide additive in the epoxy cure be determined. Experimental studies of water absorption by epoxy resins are discussed. These studies show that absorption can disrupt hydrogen bonds among segments of the polymers and cause swelling of the polymer. The water absorption increases the diffusion coefficient of water within the polymer. Permanent damage to the polymer can result if water causes hydrolysis of ether linkages. Water desorption studies are recommended to ascertain how water absorption affects epoxy paint.

  20. Sustained subconjunctival protein delivery using a thermosetting gel delivery system.

    Science.gov (United States)

    Rieke, Erin R; Amaral, Juan; Becerra, S Patricia; Lutz, Robert J

    2010-02-01

    An effective treatment modality for posterior eye diseases would provide prolonged delivery of therapeutic agents, including macromolecules, to eye tissues using a safe and minimally invasive method. The goal of this study was to assess the ability of a thermosetting gel to deliver a fluorescently labeled protein, Alexa 647 ovalbumin, to the choroid and retina of rats following a single subconjunctival injection of the gel. Additional experiments were performed to compare in vitro to in vivo ovalbumin release rates from the gel. The ovalbumin content of the eye tissues was monitored by spectrophotometric assays of tissue extracts of Alexa 647 ovalbumin from dissected sclera, choroid, and retina at time points ranging from 2 h to 14 days. At the same time points, fluorescence microscopy images of tissue samples were also obtained. Measurement of intact ovalbumin was verified by LDS-PAGE analysis of the tissue extract solutions. In vitro release of Alexa 488 ovalbumin into 37 degrees C PBS solutions from ovalbumin-loaded gel pellets was also monitored over time by spectrophotometric assay. In vivo ovalbumin release rates were determined by measurement of residual ovalbumin extracted from gel pellets removed from rat eyes at various time intervals. Our results indicate that ovalbumin concentrations can be maintained at measurable levels in the sclera, choroid, and retina of rats for up to 14 days using the thermosetting gel delivery system. The concentration of ovalbumin exhibited a gradient that decreased from sclera to choroid and to retina. The in vitro release rate profiles were similar to the in vivo release profiles. Our findings suggest that the thermosetting gel system may be a feasible method for safe and convenient sustained delivery of proteins to choroidal and retinal tissue in the posterior segments of the eye.

  1. Synthesis and characterization of triglyceride based thermosetting polymers

    Science.gov (United States)

    Can, Erde

    2005-07-01

    Plant oils, which are found in abundance in all parts of the world and are easily replenished annually, have the potential to replace petroleum as a chemical feedstock for making polymers. Within the past few years, there has been growing interest to use triglycerides as the basic constituent of thermosetting polymers with the necessary rigidity, strength and glass transition temperatures required for engineering applications. Plant oils are not polymerizable in their natural form, however various functional groups that can polymerize can easily be attached to the triglyceride structure making them ideal cross-linking monomers for thermosetting liquid molding resins. Through this research project a number of thermosetting liquid molding resins based on soybean and castor oil, which is a specialty oil with hydroxyls on its fatty acids, have been developed. The triglyceride based monomers were prepared via the malination of the alcoholysis products of soybean and castor oil with various polyols, such as pentaerythritol, glycerol, and Bisphenol A propoxylate. The malinated glycerides were then cured in the presence of a reactive diluent, such as styrene, to form rigid glassy materials with a wide range of properties. In addition to maleate half-esters, methacrylates were also introduced to the glyceride structure via methacrylation of the soybean oil glycerolysis product with methacrylic anhydride. This product, which contains methacrylic acid as by-product, and its blends with styrene also gave rigid materials when cured. The triglyceride based monomers were characterized via conventional spectroscopic techniques. Time resolved FTIR analysis was used to determine the curing kinetics and the final conversions of polymerization of the malinated glyceride-styrene blends. Dynamic Mechanical Analysis (DMA) was used to determine the thermomechanical behavior of these polymers and other mechanical properties were determined via standard mechanical tests. The use of lignin

  2. CHARACTERIZATION OF ALKALINE LIGNINS FOR USE IN PHENOL-FORMALDEHYDE AND EPOXY RESINS

    Directory of Open Access Journals (Sweden)

    Nour Eddine El Mansouri

    2011-05-01

    Full Text Available Besides polyurethanes and polyesters, phenolic and epoxy resins are the most prominent applications for technical lignins in thermosetting materials. To evaluate the potential application of lignin raw materials in phenol formaldehyde and epoxy resins, three types of alkaline lignins were characterized in terms of their structures and thermal properties. The lignin samples analyzed were kraft lignin (LIG-1, soda–rice straw lignin (LIG-2, and soda-wheat straw lignin (LIG-3. FTIR and 1H-NMR methods were used to determine their structure. Gel permeation chromatography (GPC was used to determine the molecular weight distribution (MWD. Differential scanning calorimetry (DSC was used to measure the glass transition temperature (Tg, and thermogravimetric analysis (TGA to determine the thermal stability of lignin samples. Results showed that kraft lignin (LIG-1 has moderate hydroxyl-group content, is rich in G-type units, and has good thermal stability. These properties make it more suitable for direct use in phenol formaldehyde resins, and it is therefore a good raw material for this purpose. The alkaline soda-rice straw lignin (LIG-2 with a high hydroxyl-group content and excellent thermal stability is most suited to preparing lignin-based epoxy resins.

  3. Preparation and characterization of polyhedral oligomer silsesquioxane nanocomposites incorporated in epoxy resin

    International Nuclear Information System (INIS)

    Longhi, Marielen; Zini, Lucas Pandolphi; Birriel, Eliena Jonko; Kunst, Sandra Raquel; Zattera, Ademir Jose

    2015-01-01

    The incorporation of nanofiller in thermosetting like epoxy resin as has been studied in order to modify its properties. In this research, nanocomposites were obtained by incorporating 5% by weight of three polyhedral oligomeric silsesquioxane (POSS) with different number of functionalization: Glicidilisobutil-POSS, Triglicidilisobutil- POSS and Glicicil POSS in an epoxy matrix by sonification process. The nanocomposites were characterized by analysis of X-ray diffraction (DRX), transmission electron microscopy (TEM) and thermogravimetric analysis (TGA). The DRX analysis showed the characteristic peak of POSS and TEM images showed that there is a difference in the dispersion of nanocages for the difference in the number of epoxy groups on the POSS. The incorporation of Glicidilisobutil-POSS showed a significant increase in the glass transition temperature (Tg) value, and also that the most effective from the viewpoint of the dispersion, on the other hand, the Glycidyl-POSS had a greater influence on the thermal stability demonstrating that the dispersion medium is an important characteristic to define the most desirable properties. (author)

  4. Block Copolymer Modified Epoxy Amine System for Reactive Rotational Molding: Structures, Properties and Processability

    Science.gov (United States)

    Lecocq, Eva; Nony, Fabien; Tcharkhtchi, Abbas; Gérard, Jean-François

    2011-05-01

    Poly(styrene-butadiene-methylmethacrylate) (SBM) and poly(methylmethacrylate-butyle-acrylate-methylmethacrylate) (MAM) triblock copolymers have been dissolved in liquid DGEBA epoxy resin which is subsequently polymerized by meta-xylene diamine (MXDA) or Jeffamine EDR-148. A chemorheology study of these formulations by plate-plate rheology and by thermal analysis has allowed to conclude that the addition of these copolymer blocks improve the reactive rotational moulding processability without affecting the processing time. Indeed, it prevents the pooling of the formulation at the bottom of the mould and a too rapid build up of resin viscosity of these thermosetting systems. The morphology of the cured blends examined by scanning electron microscopy (SEM) shows an increase of fracture surface area and thereby a potential increase of the toughness with the modification of epoxy system. Dynamic mechanical spectroscopy (DMA) and opalescence of final material show that the block PMMA, initially miscible, is likely to induce phase separation from the epoxy-amine matrix. Thereby, the poor compatibilisation between the toughener and the matrix has a detrimental effect on the tensile mechanical properties. The compatibilisation has to be increased to improve in synergy the processability and the final properties of these block copolymer modified formulations. First attempts could be by adapting the length and ratio of each block.

  5. The radiation resistance of thermoset plastics: Pt. 1

    International Nuclear Information System (INIS)

    Gilfrich, H.-P.; Roesinger, S.; Wilski, H.

    1991-01-01

    Not much is known about the influence of ionising radiation on thermoset plastics. In particular the influence of the dose rate on the radiation resistance has not yet been investigated. To get more information about this subject we have irradiated a number of thermoset plastics of different chemical compositions in two ways: irradiation with electrons at a high dose rate and under exclusion of oxygen and irradiation at an extremely low dose rate in air with the γ-rays of a cobalt-60 source. The latter experiment lasting over a period of 10 years (and in some cases even 16 years). In this first part of our report we describe the experimental conditions as well as the results obtained using two phenolic plastics with different inorganic fillers. In no case did we find any improvement in the properties tested. The mechanical properties deteriorated at high doses, the effects being particularly noticeable in long term experiments. Both materials became more sensitive to the influence of heat and humidity. A relatively reliable extrapolation of the results to a working period of 50 years seems to be possible. (author)

  6. Epoxy-based carbon nanotubes reinforced composites

    CSIR Research Space (South Africa)

    Kesavan Pillai, Sreejarani

    2011-04-01

    Full Text Available of the three major epoxy resin producers worldwide [May, 1987]. Epoxy resin is most commonly used as a matrix for advanced composites due to their superior thermal, mechanical and electrical properties; dimensional stability and chemical resistance. Epoxy... and modifiers to create products with an almost unlimited range and variety of performance properties [The epoxy book, 2000]. Epoxy resins are widely used as high-grade synthetic resins, for example, in the electronics, aeronautics and astronautic industries...

  7. Effect of an organoclay on the reaction-induced phase-separation in a dynamically asymmetric epoxy/PCL system

    Directory of Open Access Journals (Sweden)

    J. Rotrekl

    2013-12-01

    Full Text Available The addition of layered silicates can significantly affect the phase behaviour of both immiscible thermoplastic blends and partially miscible thermoset systems that undergo reaction-induced phase separation (RIPS during curing. This study focuses on the phase behaviour of polycaprolactone (PCL/epoxy in the presence of organically modified montmorillonite (oMMT. Due to the high dynamic asymmetry caused by the differences in the molecular weights and viscosities of the PCL and the uncured epoxy, the critical point is localised at low PCL concentrations, as indicated by the pseudophase diagram. The addition of oMMT to the system led to the marked shift of the critical point towards higher concentrations of PCL, with an increase in the oMMT content occurring as a consequence of the preferential localisation of the clay in the epoxy phase, making this phase more dynamically slow. Significant changes in morphology, including phase inversion of the PCL/epoxy systems caused by the presence of oMMT, were recorded for PCL concentrations ranging from 10 to 30%.

  8. Preparation and characterization of a novel epoxy based nanocomposite using tryptophan as an eco-friendly curing agent

    International Nuclear Information System (INIS)

    Motahari, Ahmad; Omrani, Abdollah; Rostami, Abbas Ali; Ehsani, Morteza

    2013-01-01

    Highlights: • Epoxy cured with tryptophan in the presence of 2,4,5-triphenylimidazole. • Kinetic study on the epoxy nanocomposite using advanced isoconversional method. • Structural study and characterization of nanocomposite using SEM, XRD, AFM and DMTA. - Abstract: In this study, kinetics of the curing reaction between DGEBA epoxy resin and tryptophan as an environmentally friendly curing agent in the presence of 2,4,5-triphenylimidazole was reported. The role of silica nanoparticles (SiNP) in changing the mechanism of the curing reaction was also studied. The optimum molar ratio of DGEBA/tryptophan and the optimum content of SiNP were determined by calorimetry analyses. Kinetic analysis using the advanced isoconversional method revealed that the system undergoes the vitrification. Thermogravimetric analysis demonstrated that addition of SiNP does not improve the thermal stability of the tryptophan based thermosets. Impedance spectroscopy and also the standard four-probe method were performed to investigate the effect of curing agent and SiNP loading level on the electrical properties of the cured epoxy. The structure and morphology of the nanocomposite were studied by X-ray diffraction analysis, atomic force microscopy and scanning electron microscopy imaging. Dynamic mechanical thermal analysis revealed that the crosslinking density cannot be significantly affected with the addition of SiNP

  9. Stronger Fire-Resistant Epoxies

    Science.gov (United States)

    Fohlen, George M.; Parker, John A.; Kumar, Devendra

    1988-01-01

    New curing agent improves mechanical properties and works at lower temperature. Use of aminophenoxycyclotriphosphazene curing agents yields stronger, more heat- and fire-resistant epoxy resins. Used with solvent if necessary for coating fabrics or casting films.

  10. Flame resistant hybrid epoxy composites

    Czech Academy of Sciences Publication Activity Database

    Śliwa, R.; Oleksy, M.; Heneczkowski, M.; Oliwa, R.; Budzik, G.; Kozik, B.; Markowska, O.; Strachota, Adam

    2015-01-01

    Roč. 60, č. 10 (2015), s. 667-670 ISSN 0032-2725 Institutional support: RVO:61389013 Keywords : epoxy resin * quaternary phosphonium salts * modified bentonite Subject RIV: CD - Macromolecular Chemistry Impact factor: 0.718, year: 2015

  11. Thermal analysis of in-situ curing for thermoset, hoop-wound structures using infrared heating: Part II. Dependent scattering effect

    International Nuclear Information System (INIS)

    Chern, B.C.; Moon, T.J.; Howell, J.R.

    1995-01-01

    The volume fraction of the fibers present in commercial filament wound structures, formed from either epoxy-impregnated tapes (open-quotes prepregclose quotes) or fiber strands pulled through an epoxy bath, approaches 60 percent. Such close-packed structures are near the region that may cause dependent scattering effects to be important; that is, the scattering characteristics of one fiber may be affected by the presence of nearby fibers. This dependent scattering may change the single-fiber extinction coefficient and phase function, and thus may change the radiative transfer in such materials. This effect is studied for unidirectional fibers dispersed in a matrix with nonunity refractive index, and with large size parameter (fiber diameter to wavelength ratio) typical of commercial fiber-matrix composites. Only the case of radiation incident normal to the cylinder axes is considered, as this maximizes the dependent effects. The dependent extinction efficiency is found by solving the dispersion relations for the complex effective propagation constant of the composites. An estimation of this dependent scattering effect on the infrared in-situ curing of thermoset-hoop-wound structures is also conducted. It is found that the wave interference effect is significant for S-glass/3501-6 composite, and neglect of this effect tends to overestimate the temperature and cure state within the materials during IR in-situ curing. 23 refs., 8 figs

  12. French processes for waste embedding. The use of epoxy resin for waste containment

    International Nuclear Information System (INIS)

    Augustin, X.; Gauthey, J.C.

    1993-01-01

    The low- and medium-level wastes generated by nuclear facilities when operating as well as during their decommissioning (dismantling, decontamination, etc.) are embedded for the purpose of obtaining a product suitable for disposal. Due to the varieties of waste produced, it was necessary to resort to multi-purpose techniques to solve problems relating to their embedding. The process for waste embedding in thermosetting polymer (polyester, epoxy) developed by the French Atomic Energy Commission (CEA) and its subsidiary TECHNICATOME is easy to operate and yields excellent results having regard to volume reduction and containment of radioisotopes (particularly caesium). The industrial development of this process has led to the design of small, flexible, fixed or mobile, embedding stations. Examples illustrating the increasing use of this process during facility dismantling are described

  13. Quantification of simultaneous solvent evaporation and chemical curing in thermoset coatings

    DEFF Research Database (Denmark)

    Kiil, Søren

    2010-01-01

    The mechanisms of simultaneous solvent evaporation and film formation in high-solids thermoset coatings are considered. The relevant phenomena, chemical reactions, solvent diffusion and evaporation, gelation, vitrification, network mobility restrictions, and crosslinking, are quantified and a mat...

  14. Building ultramicropores within organic polymers based on a thermosetting cyanate ester resin.

    Science.gov (United States)

    Zhang, Bufeng; Wang, Zhonggang

    2009-09-07

    Ultramicropores with high surface areas (>530 m(2) g(-1)) and narrow micropore size distribution (4-6 A) were engineered within a new cyanate ester resin, extending the microporous concept (thermosetting resins in the area of polymer chemistry.

  15. Synthesis of polyoxometalate-loaded epoxy composites

    Science.gov (United States)

    Anderson, Benjamin J

    2014-10-07

    The synthesis of a polyoxometalate-loaded epoxy uses a one-step cure by applying an external stimulus to release the acid from the polyoxometalate and thereby catalyze the cure reaction of the epoxy resin. Such polyoxometalate-loaded epoxy composites afford the cured epoxy unique properties imparted by the intrinsic properties of the polyoxometalate. For example, polyoxometalate-loaded epoxy composites can be used as corrosion resistant epoxy coatings, for encapsulation of electronics with improved dielectric properties, and for structural applications with improved mechanical properties.

  16. Synthesis and characterization of liquid crystals and their thermoset films

    International Nuclear Information System (INIS)

    Ahn, Yong-Ho; Jung, Myung-Sup; Chang, Jin-Hae

    2010-01-01

    We prepared a series of aromatic liquid crystals (LCs) based on aromatic ester units with the reactive end groups methyl-maleimide and nadimide, and the resulting LCs were thermally cross-linked to produce liquid crystalline thermoset (LCT) films by means of solution-casting and heat treatment. The synthesized LCs and LCTs were characterized with Fourier transform infrared (FT-IR) spectroscopy, 1 H nuclear magnetic resonance (NMR), differential scanning calorimetry (DSC), thermomechanical analysis (TMA), and polarizing optical microscopy with a hot stage. We found that all these LCs form nematic phases. The coefficients of thermal expansion (CTEs) of the LCT films are strongly affected by the reactive end group and the mesogen units in their main-chain structures. The methyl-maleimide-terminated biphenyl LCT was found to have the lowest CTE.

  17. Electroactive thermoset shape memory polymer nanocomposite filled with nanocarbon powders

    International Nuclear Information System (INIS)

    Leng, Jinsong; Lan, Xin; Liu, Yanju; Du, Shanyi

    2009-01-01

    This paper concerns an electroactive thermoset styrene-based shape memory polymer (SMP) nanocomposite filled with nanosized (30 nm) carbon powders. With an increase of the incorporated nanocarbon powders of the SMP composite, its glass transition temperature (T g ) decreases and storage modulus increases. Due to the high micro-porosity and homogeneous distributions of nanocarbon powders in the SMP matrix, the SMP composite shows good electrical conductivity with a percolation of about 3.8%. This percolation threshold is slightly lower than that of many other carbon-based conductive polymer composites. Consequently, due to the relatively high electrical conductivity, a sample filled with 10 vol% nanocarbon powders shows a good electroactive shape recovery performance heating by a voltage of 30 V above a transition temperature of 56–69 °C

  18. Improved fire retardancy of thermoset composites modified with carbon nanofibers

    International Nuclear Information System (INIS)

    Zhao Zhongfu; Gou Jan

    2009-01-01

    Multifunctional thermoset composites were made from polyester resin, glass fiber mats and carbon nanofiber sheets (CNS). Their flaming behavior was investigated with cone calorimeter under well-controlled combustion conditions. The heat release rate was lowered by pre-planting carbon nanofiber sheets on the sample surface with the total fiber content of only 0.38 wt.%. Electron microscopy showed that carbon nanofiber sheet was partly burned and charred materials were formed on the combusting surface. Both the nanofibers and charred materials acted as an excellent insulator and/or mass transport barrier, improving the fire retardancy of the composite. This behavior agrees well with the general mechanism of fire retardancy in various nanoparticle-thermoplastic composites.

  19. Evacuated, displacement compression mold. [of tubular bodies from thermosetting plastics

    Science.gov (United States)

    Heier, W. C. (Inventor)

    1974-01-01

    A process of molding long thin-wall tubular bodies from thermosetting plastic molding compounds is described wherein the tubular body lengths may be several times the diameters. The process is accomplished by loading a predetermined quantity of molding compound into a female mold cavity closed at one end by a force mandrel. After closing the other end of the female mold with a balance mandrel, the loaded cavity is evacuated by applying a vacuum of from one-to-five mm pressure for a period of fifteen-to-thirty minutes. The mold temperature is raised to the minimum temperature at which the resin constituent of the compound will soften or plasticize and a pressure of 2500 psi is applied.

  20. Pseudo-thermosetting chitosan hydrogels for biomedical application.

    Science.gov (United States)

    Berger, J; Reist, M; Chenite, A; Felt-Baeyens, O; Mayer, J M; Gurny, R

    2005-01-06

    To prepare transparent chitosan/beta-glycerophosphate (betaGP) pseudo-thermosetting hydrogels, the deacetylation degree (DD) of chitosan has been modified by reacetylation with acetic anhydride. Two methods (I and II) of reacetylation have been compared and have shown that the use of previously filtered chitosan, dilution of acetic anhydride and reduction of temperature in method II improves efficiency and reproducibility. Chitosans with DD ranging from 35.0 to 83.2% have been prepared according to method II under homogeneous and non-homogeneous reacetylation conditions and the turbidity of chitosan/betaGP hydrogels containing homogeneously or non-homogeneously reacetylated chitosan has been investigated. Turbidity is shown to be modulated by the DD of chitosan and by the homogeneity of the medium during reacetylation, which influences the distribution mode of the chitosan monomers. The preparation of transparent chitosan/betaGP hydrogels requires a homogeneously reacetylated chitosan with a DD between 35 and 50%.

  1. Structure-Property Relationship in High Tg Thermosetting Polyimides

    Science.gov (United States)

    Chuang, Kathy C.; Meador, Mary Ann B.; HardyGreen, DeNise

    2000-01-01

    This viewgraph presentation gives an overview of the structure-property relationship in high glass transition temperatures (T(sub g)) thermosetting polyimides. The objectives of this work are to replace MDA in PMR-15 with 2,2-substituted benzidine and to evaluate the thermo-oxidative stability and mechanical properties of DMBZ-15 against PMR-15. Details are given on the T(sub g) of polyimide resins, the x-ray crystal structure of 2,2-Bis(trifluoro)benzidine (BFBZ), the isothermal aging of polyimide resins at 288 C under 1 atm of circulating air, the compressive strength of polyimide composites, and a gas evaluation profile of DMBZ-15 polyimide resins.

  2. Influence of melt mixer on injection molding of thermoset elastomers

    Science.gov (United States)

    Rochman, Arif; Zahra, Keith

    2016-10-01

    One of the drawbacks in injection molding is that the plasticizing screw is short such that polymers having high concentrations of additives, such as thermoset elastomers, might not mix homogeneously within the short period of time during the plasticizing stage. In this study, various melt mixers inside the nozzle chamber, together forming a mixing nozzle, were developed. Three different materials were investigated, namely nitrile butadiene rubber (NBR), ethylene propylene-diene monomer (EPDM) and fluorocarbon (FKM). The use of these melt mixers resulted in better homogeneity and properties of the molded parts despite a curing time reduction of 10 s. This was due to the increase in mixing and shearing introduced a higher rate of crosslinking formation in the molded parts.

  3. Antimicrobial polyurethane thermosets based on undecylenic acid: synthesis and evaluation.

    Science.gov (United States)

    Lluch, Cristina; Esteve-Zarzoso, Braulio; Bordons, Albert; Lligadas, Gerard; Ronda, Juan C; Galià, Marina; Cádiz, Virginia

    2014-08-01

    In the present study, plant oil-derived surface-modifiable polyurethane thermosets are presented. Polyol synthesis is carried out taking advantage of thiol-yne photopolymerization of undecylenic acid derivatives containing methyl ester or hydroxyl moieties. The prepared methyl ester-containing polyurethanes allow surface modification treatment to enhance their hydrophilicity and impart antimicrobial activity through the following two steps: i) grafting poly(propylene glycol) monoamine (Jeffamine M-600) via aminolysis and ii) Jeffamine M-600 layer complexation with iodine. The antimicrobial activity of the iodine-containing polyurethanes is demonstrated by its capacity to inhibit the growth of Staphylococcus aureus, and Candida albicans in agar media. © 2014 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  4. Flow Characteristics of a Thermoset Fiber Composite Photopolymer Resin in a Vat Polymerization Additive Manufacturing Process

    DEFF Research Database (Denmark)

    Hofstätter, Thomas; Spangenberg, Jon; Pedersen, David B.

    Additive manufacturing vat polymerization has become a leading technology and gained a massive amount of attention in industrial applications such as injection molding inserts. By the use of the thermoset polymerization process inserts have increased their market share. For most industrial...... applications, strength and stiffness are crucial factors to a successful implementation of cured photopolymer thermosets. Hence, fiber-reinforced polymers have recently been introduced. The behavior and especially orientation of fibers during the vat photopolymerization process has yet not been fully...

  5. Preparation of Microcellular Epoxy Foams through a Limited-Foaming Process: A Contradiction with the Time-Temperature-Transformation Cure Diagram.

    Science.gov (United States)

    Wang, Lijun; Zhang, Chun; Gong, Wei; Ji, Yubi; Qin, Shuhao; He, Li

    2018-01-01

    3D cross-linking networks are generated through chemical reactions between thermosetting epoxy resin and hardener during curing. The curing degree of epoxy material can be increased by increasing curing temperature and/or time. The epoxy material must then be fully cured through a postcuring process to optimize its material characteristics. Here, a limited-foaming method is introduced for the preparation of microcellular epoxy foams (Lim-foams) with improved cell morphology, high thermal expansion coefficient, and good compressive properties. Lim-foams exhibit a lower glass transition temperature (T g ) and curing degree than epoxy foams fabricated through free-foaming process (Fre-foams). Surprisingly, however, the T g of Lim-foams is unaffected by postcuring temperature and time. This phenomenon, which is related to high gas pressure in the bubbles, contradicts that indicated by the time-temperature-transformation cure diagram. High bubble pressure promotes the movement of molecular chains under heating at low temperature and simultaneously suppresses the etherification cross-linking reaction during post-curing. © 2017 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  6. Paramagnetic epoxy resin

    Directory of Open Access Journals (Sweden)

    E. C. Vazquez Barreiro

    2017-01-01

    Full Text Available This work illustrates that macrocycles can be used as crosslinking agents for curing epoxy resins, provided that they have appropriate organic functionalities. As macrocycles can complex metal ions in their structure, this curing reaction allows for the introduction of that metal ion into the resin network. As a result, some characteristic physical properties of the metallomacrocycle could be transferred to the new material. The bisphenol A diglycidyl ether (BADGE, n = 0 and hemin (a protoporphyrin IX containing the Fe(III ion, and an additional chloride ligand have been chosen. The new material has been characterized by differential scanning calorimetry (DSC, thermogravimetric analysis (TGA, Fourier Transform Infrared (FT-IR, Nuclear Magnetic Resonance (NMR, Transmission Electron Microscopy (TEM, and magnetic susceptibility measurements. Fe(III remains in the high-spin state during the curing process and, consequently, the final material exhibits the magnetic characteristics of hemin. The loss of the chlorine atom ligand during the cure of the resin allows that Fe(III can act as Lewis acid, catalyzing the crosslinking reactions. At high BADGE n = 0/hemin ratios, the formation of ether and ester bonds occurs simultaneously during the process.

  7. Clay/Polyaniline Hybrid through Diazonium Chemistry: Conductive Nanofiller with Unusual Effects on Interfacial Properties of Epoxy Nanocomposites.

    Science.gov (United States)

    Jlassi, Khouloud; Chandran, Sarath; Poothanari, Mohammed A; Benna-Zayani, Mémia; Thomas, Sabu; Chehimi, Mohamed M

    2016-04-12

    The concept of conductive network structure in thermoset matrix without sacrificing the inherent mechanical properties of thermoset polymer (e.g., epoxy) is investigated here using "hairy" bentonite fillers. The latter were prepared through the in situ polymerization of aniline in the presence of 4-diphenylamine diazonium (DPA)-modified bentonite (B-DPA) resulting in a highly exfoliated bentonite-DPA/polyaniline (B-DPA/PANI). The nanocomposite filler was mixed with diglycidyl ether of bisphenol A (DGEBA), and the curing agent (4,4'-diaminodiphenylsulfone) (DDS) at high temperature in order to obtain nanocomposites through the conventional melt mixing technique. The role of B-DPA in the modification of the interface between epoxy and B-DPA/polyaniline (B-DPA/PANI) is investigated and compared with the filler B/PANI prepared without any diazonium modification of the bentonite. Synergistic improvement in dielectric properties and mechanical properties points to the fact that the DPA aryl groups from the diazonium precursor significantly modify the interface by acting as an efficient stress transfer medium. In DPA-containing nanocomposites, unique fibril formation was observed on the fracture surface. Moreover, dramatic improvement (210-220%) in fracture toughness of epoxy composite was obtained with B-DPA/PANI filler as compared to the weak improvement of 20-30% noted in the case of the B/PANI filler. This work shows that the DPA diazonium salt has an important effect on the improvement of the interfacial properties and adhesion of DGEBA and clay/PANI nanofillers.

  8. Novel Diels-Alder based self-healing epoxies for aerospace composites

    Science.gov (United States)

    Coope, T. S.; Turkenburg, D. H.; Fischer, H. R.; Luterbacher, R.; van Bracht, H.; Bond, I. P.

    2016-08-01

    Epoxy resins containing Diels-Alder (DA) furan and maleimide moieties are presented with the capability to self-heal after exposure to an external heat source. A conventional epoxy amine system has been combined with furfuryl and maleimide functional groups in a two-step process, to avoid major side-reactions, and the concentration of a thermo-reversibly binding cross-linker was considered to balance thermoset and thermoplastic behaviours, and the subsequent self-healing performance. In the context of self-repair technologies an inbuilt ‘intrinsic’ self-healing system is deemed favourable as the healing agent can be placed in known ‘hot spot’ regions (i.e. skin-stringer run outs, ply drops and around drilled holes) where operational damage predominately occurs in load bearing aerospace structures. In this study, the mechanical and self-healing performance of furan functionalised epoxy resins containing varying amounts (10, 20, 30 or 40 pph) of bismaleimide were investigated using a bulk epoxy polymer tapered double cantilever beam test specimen geometry. Two forms, a thin film and a bulk material, were evaluated to account for future integration methods into fibre reinforced polymer (FRP) composites. The highest healing efficiency, with respect to the obtained initial load value, was observed from the 20 pph bulk material derivative. The polymers were successful in achieving consistent multiple (three) healing cycles when heated at 150 °C for 5 min. This novel investigated DA material exhibits favourable processing characteristics for FRP composites as preliminary studies have shown successful coextrution with reinforcing fibres to form free standing films and dry fibre impregnation.

  9. Effect of In-Situ Cure on Measurement of Glass Transition Temperatures in High-Temperature Thermosetting Polymers (Briefing Charts)

    Science.gov (United States)

    2015-05-20

    TEMPERATURES IN HIGH-TEMPERATURE THERMOSETTING POLYMERS 5a. CONTRACT NUMBER In-House 5b. GRANT NUMBER 5c. PROGRAM ELEMENT NUMBER 6. AUTHOR(S) 5d...temperature thermosetting polymer via dynamic mechanical analysis alone. These difficulties result from the residual cure of samples heated beyond their...98) Prescribed by ANSI Std. 239.18 Effect of In-Situ Cure on Measurement of Glass Transition Temperatures in High-Temperature Thermosetting

  10. Effect of In-situ Cure on Measurement of Glass Transition Temperatures in High-temperature Thermosetting Polymers

    Science.gov (United States)

    2015-01-01

    TEMPERATURES IN HIGH-TEMPERATURE THERMOSETTING POLYMERS 5a. CONTRACT NUMBER In-House 5b. GRANT NUMBER 5c. PROGRAM ELEMENT NUMBER 6. AUTHOR(S...illustrated the difficulties inherent in measurement of the glass transition temperature of this high-temperature thermosetting polymer via dynamic...copyright protection in the United States. EFFECT OF IN-SITU CURE ON MEASUREMENT OF GLASS TRANSITION TEMPERATURES IN HIGH-TEMPERATURE THERMOSETTING

  11. Thermosetting materials of the radiation-modified polymer compositions. 3. Development of thermoplastic thermosetting materials from polymeric blends

    International Nuclear Information System (INIS)

    Kalkis, V.; Zicans, J.; Bocoka, T.; Ivanova, T.

    2000-01-01

    Experimental studies of blends consisting of chemically and radiation modified polyethylene and ethylene-propylene-diene copolymers have been carried out. Measurements of crystallinity, toughness, viscoelastic, adhesion and thermorelaxation properties as well as scanning electron-microscopic studies have shown that the blends chemically vulcanized by elastomer phase crosslinking system possess a typical double-phase structure within the whole composition range and characteristics specific for rubber, whereas, in radiation-vulcanized blends where crosslinking of both disperse phases takes part, formation of chemical bonds between these phases was observed. Consequently, the radiation treatment improves the properties of the blends, and materials formed by such a system can be successfully used, e.g., as elastic and adhesion active thermosetting materials if the polymer is previously oriented. (author)

  12. Epoxy-based carbon nanotubes reinforced composites

    CSIR Research Space (South Africa)

    Kesavan Pillai, Sreejarani

    2011-04-01

    Full Text Available of the three major epoxy resin producers worldwide [May, 1987]. Epoxy resin is most commonly used as a matrix for advanced composites due to their superior thermal, mechanical and electrical properties; dimensional stability and chemical resistance. Epoxy... are electrical insulators, and the widespread use of the epoxy resins for many high-performance applications is constrained because of their inherent brittleness, delamination and fracture toughness limitations. There were quite a few approaches to enhance...

  13. Syringaresinol: A Renewable and Safer Alternative to Bisphenol A for Epoxy-Amine Resins.

    Science.gov (United States)

    Janvier, Marine; Hollande, Louis; Jaufurally, Abdus Samad; Pernes, Miguel; Ménard, Raphaël; Grimaldi, Marina; Beaugrand, Johnny; Balaguer, Patrick; Ducrot, Paul-Henri; Allais, Florent

    2017-02-22

    A renewable bisepoxide, SYR-EPO, was prepared from syringaresinol, a naturally occurring bisphenol deriving from sinapic acid, by using a chemo-enzymatic synthetic pathway. Estrogenic activity tests revealed no endocrine disruption for syringaresinol. Its glycidylation afforded SYR-EPO with excellent yield and purity. This biobased, safe epoxy precursor was then cured with conventional and renewable diamines for the preparation of epoxy-amine resins. The resulting thermosets were thermally and mechanically characterized. Thermal analyses of these new resins showed excellent thermal stabilities (T d5 % =279-309 °C) and T g ranging from 73 to 126 °C, almost reaching the properties of those obtained with the diglycidylether of bisphenol A (DGEBA), extensively used in the polymer industry (T d5 % =319 °C and T g =150 °C for DGEBA/isophorone diamine resins). Degradation studies in NaOH and HCl aqueous solutions also highlighted the robustness of the syringaresinol-based resins, similar to bisphenol A (BPA). All these results undoubtedly confirmed the potential of syringaresinol as a greener and safer substitute for BPA. © 2017 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim.

  14. Vegetable oil-derived epoxy monomers and polymer blends: A comparative study with review

    Directory of Open Access Journals (Sweden)

    T. P. Schuman

    2013-03-01

    Full Text Available Glycidyl esters of epoxidized fatty acids derived from soybean oil (EGS and linseed oil (EGL have been synthesized to have higher oxirane content, more reactivity and lower viscosity than epoxidized soybean oil (ESO or epoxidized linseed oil (ELO. The EGS and ESO, for comparison, were used neat and in blends with diglycidyl ether of bisphenol A (DGEBA. Thermosetting resins were fabricated with the epoxy monomers and either BF3 catalyst or anhydride. The curing behaviors, glass transition temperatures, crosslink densities and mechanical properties were tested. The results indicated that polymer glass transition temperatures were mostly a function of oxirane content with additional influence of glycidyl versus internal oxirane reactivity, pendant chain content, and chemical structure and presence of saturated components. EGS provided better compatibility with DGEBA, improved intermolecular crosslinking and glass transition temperature, and yielded mechanically stronger polymerized materials than materials obtained using ESO. Other benefits of the EGS resin blend systems were significantly reduced viscosities compared to either DGEBA or ESO-blended DGEBA counterparts. Therefore, EGS that is derived from renewable sources has improved potential for fabrication of structural and structurally complex epoxy composites, e.g., by vacuum-assisted resin transfer molding.

  15. Electromagnetic and Dynamic Mechanical Properties of Epoxy and Vinylester-Based Composites Filled with Graphene Nanoplatelets

    Directory of Open Access Journals (Sweden)

    Fabrizio Marra

    2016-07-01

    Full Text Available Development of epoxy or epoxy-based vinyl ester composites with improved mechanical and electromagnetic properties, filled with carbon-based nanomaterials, is of crucial interest for use in aerospace applications as radar absorbing materials at radio frequency. Numerous studies have highlighted the fact that the effective functional properties of this class of polymer composites are strongly dependent on the production process, which affects the dispersion of the nanofiller in the polymer matrix and the formation of micro-sized aggregations, degrading the final properties of the composite. The assessment of the presence of nanofiller aggregation in a composite through microscopy investigations is quite inefficient in the case of large scale applications, and in general provides local information about the aggregation state of the nanofiller rather than an effective representation of the degradation of the functional properties of the composite due to the presence of the aggregates. In this paper, we investigate the mechanical, electrical, and electromagnetic properties of thermosetting polymer composites filled with graphene nanoplatelets (GNPs. Moreover, we propose a novel approach based on measurements of the dielectric permittivity of the composite in the 8–12 GHz range in order to assess the presence of nanofiller aggregates and to estimate their average size and dimensions.

  16. The effect of 25 years of oil field flow line service on epoxy fiberglass pipe

    International Nuclear Information System (INIS)

    Oswald, K.J.

    1988-01-01

    Glass fiber reinforced epoxy and vinyl ester piping systems have been used for over 35 years to control corrosion problems in oil fields and chemical and industrial plants and many case histories have been reported to document the successful performances of fiberglass reinforced thermosetting plastics in a wide range of corrosive services. This information is reinforced by laboratory test data from flat laminates and pipe exposed to numerous chemicals and mixtures of chemicals, but little has been published to document the effect of long-term, in-service exposure on fiberglass equipment. The purpose of this paper is to help to fill this void by comparing data from physical testing of pipe removed from successful corrosive service applications with data obtained from the same type of pipe at the time of manufacture. The information supplied in these papers represents only a few of the successful applications of filament wound epoxy and vinyl ester pipe as it is difficult to obtain permission to remove pipe from an operating line

  17. Biocide immobilized OMMT-carbon dot reduced Cu2O nanohybrid/hyperbranched epoxy nanocomposites: Mechanical, thermal, antimicrobial and optical properties.

    Science.gov (United States)

    De, Bibekananda; Gupta, Kuldeep; Mandal, Manabendra; Karak, Niranjan

    2015-11-01

    The present work demonstrated a transparent thermosetting nanocomposite with antimicrobial and photoluminescence attributes. The nanocomposites are fabricated by incorporation of different wt.% (1, 2 and 3) of a biocide immobilized OMMT-carbon dot reduced Cu2O nanohybrid (MITH-NH) in the hyperbranched epoxy matrix. MITH-NH is obtained by immobilization of 2-methyl-4-isothiazolin-3-one hydrochloride (MITH) at room temperature using sonication on OMMT-carbon dot reduced Cu2O nanohybid. The nanohybrid is prepared by reduction of cupric acetate using carbon dot as the reducing agent in the presence of OMMT at 70°C. The significant improvements in tensile strength (~2 fold), elongation at break (3 fold), toughness (4 fold) and initial thermal degradation temperature (30°C) of the pristine hyperbranched epoxy system are achieved by incorporation of 3wt.% of MITH-NH in it. The nanocomposites exhibit strong antimicrobial activity against Staphylococcus aureus, Bacillus subtilis, Klebsiella pneumoniae and Pseudomonas aeruginosa bacteria and Candida albicans, a fungus. The nanocomposite also shows significant activity against biofilm formation compared to the pristine thermoset. Further, the nanocomposite films emit different colors on exposure of different wavelengths of UV light. The properties of these nanocomposites are also compared with the same nanohybrid without OMMT. Copyright © 2015. Published by Elsevier B.V.

  18. Changes in mass loss and chemistry of AG-80 epoxy resin after 160 keV proton irradiations

    Energy Technology Data Exchange (ETDEWEB)

    Gao Yu [Space Materials and Environment Engineering Lab, Harbin Institute of Technology, Harbin, 150001 (China)]. E-mail: czq04@yahoo.com.cn; Sun Mingren [College of Materials Science and Engineering, Harbin Institute of Technology, Harbin, 150001 (China); Yang Dezhuang [Space Materials and Environment Engineering Lab, Harbin Institute of Technology, Harbin, 150001 (China); He Shiyu [Space Materials and Environment Engineering Lab, Harbin Institute of Technology, Harbin, 150001 (China); Wang Jinhe [Precision Engineering Research Institute, Harbin Institute of Technology, Harbin, 150001 (China); Xiao Jingdong [Space Materials and Environment Engineering Lab, Harbin Institute of Technology, Harbin, 150001 (China); Li Zhijun [39th Institute, China Electronic Science and Technology Groups Inc., Xi-an 710065 (China)

    2005-06-01

    The AG-80 resin is a new type of thermosetting matrix for advanced carbon/epoxy composites. Mass loss effect and the related outgassing are major concerns for its application in space. The changes in mass loss, outgassing and chemical structure under 160 keV proton exposure were investigated for the AG-80 epoxy resin. The variation in chemistry was characterized by X-ray photoelectron spectroscopy. Experimental results show that with increasing the proton fluence, the surface colour of specimens is getting darker. Mass loss ratios ascend remarkably until the fluence of approximately 5.5 x 10{sup 15} cm{sup -2}, and then tend to leveling off. The surface roughness of specimens exhibits an increasing trend followed by decreasing as a function of proton fluence. Under the exposure, the C-C, C-H, C-N and C-O bonds are broken, a variety of molecule ions with smaller molecule weight are formed, and carbon is enriched in the surface layer of specimens. The changes in mass loss and surface roughness of the AG-80 epoxy resin could be attributed to the formation of the molecule ions and the enrichment of carbon content in the surface layer due to proton radiation.

  19. A high-performance renewable thermosetting resin derived from eugenol.

    Science.gov (United States)

    Harvey, Benjamin G; Sahagun, Christopher M; Guenthner, Andrew J; Groshens, Thomas J; Cambrea, Lee R; Reams, Josiah T; Mabry, Joseph M

    2014-07-01

    A renewable bisphenol, 4,4'-(butane-1,4-diyl)bis(2-methoxyphenol), was synthesized on a preparative scale by a solvent-free, Ru-catalyzed olefin metathesis coupling reaction of eugenol followed by hydrogenation. After purification, the bisphenol was converted to a new bis(cyanate) ester by standard techniques. The bisphenol and cyanate ester were characterized rigorously by NMR spectroscopy and single-crystal X-ray diffraction studies. After complete cure, the cyanate ester exhibited thermal stability in excess of 350 °C and a glass transition temperature (Tg ) of 186 °C. As a result of the four-carbon chain between the aromatic rings, the thermoset displayed a water uptake of only 1.8% after a four day immersion in 85 °C water. The wet Tg of the material (167 °C) was only 19 °C lower than the dry Tg , and the material showed no significant degradation as a result of the water treatment. These results suggest that this resin is well suited for maritime environments and provide further evidence that full-performance resins can be generated from sustainable feedstocks. © 2014 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  20. Monitoring the Cure State of Thermosetting Resins by Ultrasound.

    Science.gov (United States)

    Lionetto, Francesca; Maffezzoli, Alfonso

    2013-09-05

    The propagation of low intensity ultrasound in a curing resin, acting as a high frequency oscillatory excitation, has been recently proposed as an ultrasonic dynamic mechanical analysis (UDMA) for cure monitoring. The technique measures sound velocity and attenuation, which are very sensitive to changes in the viscoelastic characteristics of the curing resin, since the velocity is related to the resin storage modulus and density, while the attenuation is related to the energy dissipation and scattering in the curing resin. The paper reviews the results obtained by the authors' research group in the last decade by means of in-house made ultrasonic set-ups for both contact and air-coupled ultrasonic experiments. The basics of the ultrasonic wave propagation in polymers and examples of measurements of the time-evolution of ultrasonic longitudinal modulus and chemical conversion of different thermosetting resins are presented. The effect of temperature on the cure kinetics, the comparison with rheological, low frequency dynamic mechanical and calorimetric results, and the correlation between ultrasonic modulus and crosslinking density will be also discussed. The paper highlights the reliability of ultrasonic wave propagation for monitoring the physical changes taking place during curing and the potential for online monitoring during polymer and polymer matrix composite processing.

  1. Oligosilylarylnitrile: The Thermoresistant Thermosetting Resin with High Comprehensive Properties.

    Science.gov (United States)

    Wang, Mingcun; Ning, Yi

    2018-04-11

    One of the highest thermoresistant thermosetting resins ever studied so far, oligosilylarylnitrile resin, was investigated first in this study. Oligosilylarylnitrile was synthesized by lithium-reduced Wurtz-Fittig condensation reaction, and the prepared viscous resin exhibited moderate rheological behaviors while heated purely or together with 20% polysilazane as a cross-linking agent. The thermal curing temperatures were found by differential scanning calorimetry at 268 °C (pure) and 158 °C (with the polysilazane cross-linking agent), which is comparably close to that of polysilylarylacetylene resin (normally at 220-250 °C) but much lower than those of polyimide and phthalonitrile resins (normally >300 °C), indicating the admirable material processability of oligosilylnitrile. The cured oligosilylarylnitrile resins have extremely high thermal resistance, indicated by the results of thermogravimetric analysis (the mass residue at 800 °C is >90% under N 2 ) and dynamic mechanical analysis (the glass-transition temperature is >420 °C). The mechanical property of the oligosilylarylnitrile-matrixed silica-cloth reinforced laminate is comparably close to those of polyimide and phthalonitrile but much higher than that of polysilylarylacetylene, indicating the enviable thermal and mechanical properties of oligosilylnitrile. Thus, among the high-temperature resins ever studied so far, the oligosilylarylnitrile resin was found to have the almost best comprehensive characteristics of processability and properties.

  2. [Study on color of thermosetting resin for veneer crown].

    Science.gov (United States)

    Kamitomai, H

    1989-02-01

    Based on the viewpoint that stresses the importance of achieving natural colors and forms for veneer crown, four representative kinds of thermosetting resins were investigated colorimetrically in an attempt to clarify the relationship between the thickness and color of resins in opaque, dentin and enamel colors respectively. A spectrophotometer was used to measure the colors, the CIE colorimetric system employed to show the readings, and the CIE 1964 U*V*W* space was utilized to indicate the color differences, with the following results. 1. In the case of dentin, certain specific colors were observed for thickness of 1.3 to 1.8 mm when used alone, but when applied over opaque the range was 0.2 to 0.5 mm lower than when used alone. 2. Enamel resins were grouped into two types according to different color groups, one group similar to achromatic color with low limpidity and the other similar to the dentin color with high limpidity. The former type became more grayer with an increase in thickness when applied over dentin. The latter type showed no difference in color even when the thickness increased. This study has shown that the facing color results vary depending on the color properties of the different resins used. Therefore, it is advisable that careful consideration be given to these differencies in order to achieve the intended color facing.

  3. Chemoviscosity modeling for thermosetting resin systems, part 3

    Science.gov (United States)

    Hou, T. H.; Bai, J. M.

    1988-01-01

    A new analytical model for simulating chemoviscosity resin has been formulated. The model is developed by modifying the well established Williams-Landel-Ferry (WLF) theory in polymer rheology for thermoplastic materials. By introducing a relationship between the glass transition temperature (T sub g (t)) and the degree of cure alpha(t) of the resin system under cure, the WLF theory can be modified to account for the factor of reaction time. Temperature-dependent functions of the modified WLF theory parameters C sub 1 (T) and C sub 2 (T) were determined from the isothermal cure data. Theoretical predictions of the model for the resin under dynamic heating cure cycles were shown to compare favorably with the experimental data. This work represents a progress toward establishing a chemoviscosity model which is capable of not only describing viscosity profiles accurately under various cure cycles, but also correlating viscosity data to the changes of physical properties associated with the structural transformations of the thermosetting resin systems during cure.

  4. Reuse of thermosetting plastic waste for lightweight concrete.

    Science.gov (United States)

    Panyakapo, Phaiboon; Panyakapo, Mallika

    2008-01-01

    This paper presents the utilization of thermosetting plastic as an admixture in the mix proportion of lightweight concrete. Since this type of plastic cannot be melted in the recycling process, its waste is expected to be more valuable by using as an admixture for the production of non-structural lightweight concrete. Experimental tests for the variation of mix proportion were carried out to determine the suitable proportion to achieve the required properties of lightweight concrete, which are: low dry density and acceptable compressive strength. The mix design in this research is the proportion of plastic, sand, water-cement ratio, aluminum powder, and lignite fly ash. The experimental results show that the plastic not only leads to a low dry density concrete, but also a low strength. It was found that the ratio of cement, sand, fly ash, and plastic equal to 1.0:0.8:0.3:0.9 is an appropriate mix proportion. The results of compressive strength and dry density are 4.14N/mm2 and 1395 kg/m3, respectively. This type of concrete meets most of the requirements for non-load-bearing lightweight concrete according to ASTM C129 Type II standard.

  5. High Temperature Thermosetting Polyimide Nanocomposites Prepared with Reduced Charge Organoclay

    Science.gov (United States)

    Campbell, Sandi; Liang, Margaret I.

    2005-01-01

    The naturally occurring sodium and calcium cations found in bentonite clay galleries were exchanged with lithium cations. Following the cation exchange, a series of reduced charge clays were prepared by heat treatment of the lithium bentonite at 130 C, 150 C, or 170 C. Inductively coupled plasma (ICP) analysis showed that heating the lithium clay at elevated temperatures reduced its cation exchange capacity. Ion exchange of heat-treated clays with either a protonated alkyl amine or a protonated aromatic diamine resulted in decreasing amounts of the organic modifier incorporated into the lithium clay. The level of silicate dispersion in a thermosetting polyimide matrix was dependent upon the temperature of Li-clay heat treatment as well as the organic modification. In general, clays treated at 150 C or 170 C, and exchanged with protonated octadcylamine or protonated 2,2'-dimethlybenzidine (DMBZ) showed a higher degree of dispersion than clays treated at 130 C, or exchanged with protonated dodecylamine. Dynamic mechanical analysis showed little change in the storage modulus or T(sub g) of the nanocomposites compared to the base resin. However, long term isothermal aging of the samples showed a significant decrease in the resin oxidative weight loss. Nanocomposite samples aged in air for 1000 hours at 288 C showed of to a decrease in weight loss compared to that of the base resin. This again was dependent on the temperature at which the Li-clay was heated and the choice of organic modification.

  6. Monitoring the Cure State of Thermosetting Resins by Ultrasound

    Directory of Open Access Journals (Sweden)

    Alfonso Maffezzoli

    2013-09-01

    Full Text Available The propagation of low intensity ultrasound in a curing resin, acting as a high frequency oscillatory excitation, has been recently proposed as an ultrasonic dynamic mechanical analysis (UDMA for cure monitoring. The technique measures sound velocity and attenuation, which are very sensitive to changes in the viscoelastic characteristics of the curing resin, since the velocity is related to the resin storage modulus and density, while the attenuation is related to the energy dissipation and scattering in the curing resin. The paper reviews the results obtained by the authors’ research group in the last decade by means of in-house made ultrasonic set-ups for both contact and air-coupled ultrasonic experiments. The basics of the ultrasonic wave propagation in polymers and examples of measurements of the time-evolution of ultrasonic longitudinal modulus and chemical conversion of different thermosetting resins are presented. The effect of temperature on the cure kinetics, the comparison with rheological, low frequency dynamic mechanical and calorimetric results, and the correlation between ultrasonic modulus and crosslinking density will be also discussed. The paper highlights the reliability of ultrasonic wave propagation for monitoring the physical changes taking place during curing and the potential for online monitoring during polymer and polymer matrix composite processing.

  7. Cure Kinetics of Benzoxazine/Cycloaliphatic Epoxy Resin by Differential Scanning Calorimetry

    Science.gov (United States)

    Gouni, Sreeja Reddy

    Understanding the curing kinetics of a thermoset resin has a significant importance in developing and optimizing curing cycles in various industrial manufacturing processes. This can assist in improving the quality of final product and minimizing the manufacturing-associated costs. One approach towards developing such an understanding is to formulate kinetic models that can be used to optimize curing time and temperature to reach a full cure state or to determine time to apply pressure in an autoclave process. Various phenomenological reaction models have been used in the literature to successfully predict the kinetic behavior of a thermoset system. The current research work was designed to investigate the cure kinetics of Bisphenol-A based Benzoxazine (BZ-a) and Cycloaliphatic epoxy resin (CER) system under isothermal and nonisothermal conditions by Differential Scanning Calorimetry (DSC). The cure characteristics of BZ-a/CER copolymer systems with 75/25 wt% and 50/50 wt% have been studied and compared to that of pure benzoxazine under nonisothermal conditions. The DSC thermograms exhibited by these BZ-a/CER copolymer systems showed a single exothermic peak, indicating that the reactions between benzoxazine-benzoxazine monomers and benzoxazine-cycloaliphatic epoxy resin were interactive and occurred simultaneously. The Kissinger method and isoconversional methods including Ozawa-Flynn-Wall and Freidman were employed to obtain the activation energy values and determine the nature of the reaction. The cure behavior and the kinetic parameters were determined by adopting a single step autocatalytic model based on Kamal and Sourour phenomenological reaction model. The model was found to suitably describe the cure kinetics of copolymer system prior to the diffusion-control reaction. Analyzing and understanding the thermoset resin system under isothermal conditions is also important since it is the most common practice in the industry. The BZ-a/CER copolymer system with

  8. Epoxy cracking in the epoxy-impregnated superconducting winding: nonuniform dissipation of stress energy in a wire-epoxy matrix model

    International Nuclear Information System (INIS)

    Tsukamoto, O.; Iwasa, Y.

    1985-01-01

    The authors present the epoxy-crack-induced temperature data of copper wires imbedded in wire-epoxy resin composite model at 4.2 K. The experimental results show that the epoxy-crackinduced temperature rise is higher in the copper wires than in the epoxy matrix, indicating that in stress-induced wire-epoxy failure, stress energy stored in the wire-epoxy matrix is preferrentially dissipated in the wire. A plausible mechanism of the nonuniform dissipation is presented

  9. Characterizing mesh size distributions (MSDs) in thermosetting materials using a high-pressure system.

    Science.gov (United States)

    Larché, J-F; Seynaeve, J-M; Voyard, G; Bussière, P-O; Gardette, J-L

    2011-04-21

    The thermoporosimetry method was adapted to determine the mesh size distribution of an acrylate thermoset clearcoat. This goal was achieved by increasing the solvent rate transfer by increasing the pressure and temperature. A comparison of the results obtained using this approach with those obtained by DMA (dynamic mechanical analysis) underlined the accuracy of thermoporosimetry in characterizing the macromolecular architecture of thermosets. The thermoporosimetry method was also used to analyze the effects of photoaging on cross-linking, which result from the photodegradation of the acrylate thermoset. It was found that the formation of a three-dimensional network followed by densification generates a modification of the average mesh size that leads to a dramatic decrease of the meshes of the polymer.

  10. Improved polymer nanocomposite dielectric breakdown performance through barium titanate to epoxy interface control

    Energy Technology Data Exchange (ETDEWEB)

    Siddabattuni, Sasidhar [Missouri University of Science and Technology (formerly the University of Missouri-Rolla), Chemistry Department, 400W. 11th Street, Rolla, MO 65409 (United States); Schuman, Thomas P., E-mail: tschuman@mst.edu [Missouri University of Science and Technology (formerly the University of Missouri-Rolla), Chemistry Department, 400W. 11th Street, Rolla, MO 65409 (United States); Dogan, Fatih [Missouri University of Science and Technology, Materials Science and Engineering Department, 1400N. Bishop Avenue, Rolla, MO 65409 (United States)

    2011-11-15

    Highlights: > A covalent filler-matrix interface improves the dielectric properties of a polymer-particle nanocomposite dielectric. > A covalent interface reduced the polymer free volume around the nanoparticles as assessed through T{sub g} measurements. > Composite T{sub g} was raised and breakdown strength improved for nanocomposites with a covalent polymer-particle interface. > A larger Maxwell-Wagner (MW) relaxation correlated with reduced breakdown strengths and energy storage densities. > The MW relaxation could be considered a dielectric defect regarding breakdown strength and energy storage density. - Abstract: A composite approach to dielectric design has the potential to provide improved permittivity as well as high breakdown strength and thus afford greater electrical energy storage density. Interfacial coupling is an effective approach to improve the polymer-particle composite dielectric film resistance to charge flow and dielectric breakdown. A bi-functional interfacial coupling agent added to the inorganic oxide particles' surface assists dispersion into the thermosetting epoxy polymer matrix and upon composite cure reacts covalently with the polymer matrix. The composite then retains the glass transition temperature of pure polymer, provides a reduced Maxwell-Wagner relaxation of the polymer-particle composite, and attains a reduced sensitivity to dielectric breakdown compared to particle epoxy composites that lack interfacial coupling between the composite filler and polymer matrix. Besides an improved permittivity, the breakdown strength and thus energy density of a covalent interface nanoparticle barium titanate in epoxy composite dielectric film, at a 5 vol.% particle concentration, was significantly improved compared to a pure polymer dielectric film. The interfacially bonded, dielectric composite film had a permittivity {approx}6.3 and at a 30 {mu}m thickness achieved a calculated energy density of 4.6 J/cm{sup 3}.

  11. Improved polymer nanocomposite dielectric breakdown performance through barium titanate to epoxy interface control

    International Nuclear Information System (INIS)

    Siddabattuni, Sasidhar; Schuman, Thomas P.; Dogan, Fatih

    2011-01-01

    Highlights: → A covalent filler-matrix interface improves the dielectric properties of a polymer-particle nanocomposite dielectric. → A covalent interface reduced the polymer free volume around the nanoparticles as assessed through T g measurements. → Composite T g was raised and breakdown strength improved for nanocomposites with a covalent polymer-particle interface. → A larger Maxwell-Wagner (MW) relaxation correlated with reduced breakdown strengths and energy storage densities. → The MW relaxation could be considered a dielectric defect regarding breakdown strength and energy storage density. - Abstract: A composite approach to dielectric design has the potential to provide improved permittivity as well as high breakdown strength and thus afford greater electrical energy storage density. Interfacial coupling is an effective approach to improve the polymer-particle composite dielectric film resistance to charge flow and dielectric breakdown. A bi-functional interfacial coupling agent added to the inorganic oxide particles' surface assists dispersion into the thermosetting epoxy polymer matrix and upon composite cure reacts covalently with the polymer matrix. The composite then retains the glass transition temperature of pure polymer, provides a reduced Maxwell-Wagner relaxation of the polymer-particle composite, and attains a reduced sensitivity to dielectric breakdown compared to particle epoxy composites that lack interfacial coupling between the composite filler and polymer matrix. Besides an improved permittivity, the breakdown strength and thus energy density of a covalent interface nanoparticle barium titanate in epoxy composite dielectric film, at a 5 vol.% particle concentration, was significantly improved compared to a pure polymer dielectric film. The interfacially bonded, dielectric composite film had a permittivity ∼6.3 and at a 30 μm thickness achieved a calculated energy density of 4.6 J/cm 3 .

  12. A novel biaxial specimen for inducing residual stresses in thermoset polymers and fibre composite material

    DEFF Research Database (Denmark)

    Jakobsen, Johnny; Andreasen, Jens Henrik; Jensen, Martin

    2015-01-01

    engineers when they challenge the material limits in present and future thermoset and composite component. In addition to the new specimen configuration, this paper presents an analytical solution for the residual stress state in the specimen. The analytical solution assumes linear elastic and isotropic......A new type of specimen configuration with the purpose of introducing a well-defined biaxial residual (axisymmetric) stress field in a neat thermoset or a fibre composite material is presented. The ability to experimentally validate residual stress predictions is an increasing need for design...

  13. Characterization of Hybrid Epoxy Nanocomposites

    Science.gov (United States)

    Simcha, Shelly; Dotan, Ana; Kenig, Samuel; Dodiuk, Hanna

    2012-01-01

    This study focused on the effect of Multi Wall Carbon Nanotubes (MWCNT) content and its surface treatment on thermo-mechanical properties of epoxy nanocomposites. MWCNTs were surface treated and incorporated into two epoxy systems. MWCNT's surface treatments were based on: (a) Titania coating obtained by sol-gel process and (b) a nonionic surfactant. Thermo-mechanical properties improvement was obtained following incorporation of treated MWCNT. It was noticed that small amounts of titania coated MWCNT (0.05 wt %) led to an increase in the glass transition temperature and stiffness. The best performance was achieved adding 0.3 wt % titania coated MWCNT where an increase of 10 °C in the glass transition temperature and 30% in storage modulus were obtained. PMID:28348313

  14. Characterization of adhesion at carbon fiber-fluorinated epoxy interface and effect of environmental degradation

    Science.gov (United States)

    Dasgupta, Suman

    2011-12-01

    Carbon fiber reinforced polymers are excellent candidates for aerospace, automobile and other mobile applications due to their high specific strength and modulus. The most prominent aerospace application of carbon fiber composites in recent times is the Boeing 787 Dreamliner, which is the world's first major commercial airliner to extensively use composite materials. The critical issue, which needs to be addressed hereby, is long-term safety. Hence, long-term durability of composite materials in such applications becomes a point of concern. Conventional polymer matrices, such as thermosetting resins, which are used as matrix material in carbon fiber composites, are susceptible to degradation in the form of chemical corrosion, UV degradation and moisture, in severe environmental conditions. Fluorinated polymers offer a viable alternative as matrix material, due to their reduced susceptibility to environmental degradation. The epoxy system used in this study is fluorinated Tetra-glycidyl methylene di-aniline (6F-TGMDA), which was developed by polymer scientists at NASA Langley Research Center. The hydrophobic nature of this epoxy makes it a potential matrix material in aerospace applications. However, its compatibility in carbon fiber-reinforced composites remains to be investigated. This study aims to characterize the interfacial properties in carbon fiber reinforced fluorinated epoxy composites. Typical interfacial characterization parameters, like interfacial shear strength, estimated from the microbond test, proved to be inadequate in accurately estimating adhesion since it assumes a uniform distribution of stresses along the embedded fiber length. Also, it does not account for any residual stresses present at the interface, which might arise due to thermal expansion differences and Poisson's ratio differences of the fiber and matrix. Hence, an analytical approach, which calculates adhesion pressure at the interface, was adopted. This required determination of

  15. Characterization of Low Density Glass Filled Epoxies

    National Research Council Canada - National Science Library

    Quesenberry, Matthew

    2003-01-01

    This report discusses the experimental determination and modeling of several thermophysical and mechanical properties of glass filled epoxy composite systems for potential use as electronic potting compounds...

  16. Thermally activated, single component epoxy systems

    KAUST Repository

    Unruh, David A.

    2011-08-23

    A single component epoxy system in which the resin and hardener components found in many two-component epoxies are combined onto the same molecule is described. The single molecule precursor to the epoxy resin contains both multiple epoxide moieties and a diamine held latent by thermally degradable carbamate linkages. These bis-carbamate "single molecule epoxies" have an essentially infinite shelf life and access a significant range in curing temperatures related to the structure of the carbamate linkages used. © 2011 American Chemical Society.

  17. Thermally activated, single component epoxy systems

    KAUST Repository

    Unruh, David A.; Pastine, Stefan J.; Moreton, Jessica C.; Frechet, Jean

    2011-01-01

    A single component epoxy system in which the resin and hardener components found in many two-component epoxies are combined onto the same molecule is described. The single molecule precursor to the epoxy resin contains both multiple epoxide moieties and a diamine held latent by thermally degradable carbamate linkages. These bis-carbamate "single molecule epoxies" have an essentially infinite shelf life and access a significant range in curing temperatures related to the structure of the carbamate linkages used. © 2011 American Chemical Society.

  18. Liquid chromatography method to determine polyamines in thermosetting polymers

    Energy Technology Data Exchange (ETDEWEB)

    Dopico-Garcia, M.S. [Laboratorio de Quimica - Centro de Investigacions Tecnoloxicas, Universidade da Coruna, Campus de Esteiro s/n, 15403 Ferrol (Spain); Centro Galego do Plastico, A Cabana s/n, 15590 Ferrol (Spain); Lopez-Vilarino, J.M. [Laboratorio de Quimica - Centro de Investigacions Tecnoloxicas, Universidade da Coruna, Campus de Esteiro s/n, 15403 Ferrol (Spain); Fernandez-Martinez, G. [Unidad de Tecnicas Cromatograficas, Servizos de Apoio a Investigacion, Edificio Servizos Centrais de Investigacion, Universidade da Coruna, Campus de Elvina s/n, 15071 A Coruna (Spain); Gonzalez-Rodriguez, M.V., E-mail: victoria@udc.es [Dpto. de Quimica Analitica - E.U. Politecnica, Universidade da Coruna, Avda. 19 de Febrero s/n, 15405 Ferrol (Spain)

    2010-05-14

    A simple, robust and sensitive analytical method to determine three polyamines commonly used as hardeners in epoxy resin systems and in the manufacture of polyurethane is reported. The studied polyamines are: one tetramine, TETA (triethylenetetramine), and two diamines, IPDA (Isophorone diamine) and TCD-diamine (4,7-methano-1H-indene-5,?-dimethanamine, octahydro-). The latter has an incompletely defined structure, and, as far as we know, has not been previously determined by other methods. All three polyamines contain primary amines; TETA also contains secondary amines. The analytical method involves derivatization with 6-aminoquinolyl-N-hydroxysuccinimidyl carbamate, used for the first time for these compounds, followed by high performance liquid chromatography (HPLC) analysis with a fluorescence (FL) detector ({lambda} excitation 248 nm, {lambda} emision 395 nm). The HPLC-DAD-LTQ Orbitrap MS was used in order to provide structural information about the obtained derivatized compounds. The hybrid linear ion trap LTQ Orbitrap mass spectrometer has been introduced in recent years and provides a high mass accuracy. The structures of the derivatized analytes were identified from the protonated molecular ions [M+H]{sup +} and corresponded to the fully labelled analytes. The following analytical parameters were determined for the method using the HPLC-FL: linearity, precision (2.5-10%), instrumental precision intraday (0.8-1.5%) and interday (2.9-6.3%), and detection limits (0.02-0.14 mg L{sup -1}). The stability of stock solutions and derivatized compounds was also investigated. The method was applied to determine the amine free content in epoxy resin dust collected in workplaces.

  19. Liquid chromatography method to determine polyamines in thermosetting polymers.

    Science.gov (United States)

    Dopico-García, M S; López-Vilariño, J M; Fernández-Martínez, G; González-Rodríguez, M V

    2010-05-14

    A simple, robust and sensitive analytical method to determine three polyamines commonly used as hardeners in epoxy resin systems and in the manufacture of polyurethane is reported. The studied polyamines are: one tetramine, TETA (triethylenetetramine), and two diamines, IPDA (Isophorone diamine) and TCD-diamine (4,7-methano-1H-indene-5,?-dimethanamine, octahydro-). The latter has an incompletely defined structure, and, as far as we know, has not been previously determined by other methods. All three polyamines contain primary amines; TETA also contains secondary amines. The analytical method involves derivatization with 6-aminoquinolyl-N-hydroxysuccinimidyl carbamate, used for the first time for these compounds, followed by high performance liquid chromatography (HPLC) analysis with a fluorescence (FL) detector (lambda excitation 248nm, lambda emision 395nm). The HPLC-DAD-LTQ Orbitrap MS was used in order to provide structural information about the obtained derivatized compounds. The hybrid linear ion trap LTQ Orbitrap mass spectrometer has been introduced in recent years and provides a high mass accuracy. The structures of the derivatized analytes were identified from the protonated molecular ions [M+H](+) and corresponded to the fully labelled analytes. The following analytical parameters were determined for the method using the HPLC-FL: linearity, precision (2.5-10%), instrumental precision intraday (0.8-1.5%) and interday (2.9-6.3%), and detection limits (0.02-0.14mgL(-1)). The stability of stock solutions and derivatized compounds was also investigated. The method was applied to determine the amine free content in epoxy resin dust collected in workplaces. Copyright 2010 Elsevier B.V. All rights reserved.

  20. Liquid chromatography method to determine polyamines in thermosetting polymers

    International Nuclear Information System (INIS)

    Dopico-Garcia, M.S.; Lopez-Vilarino, J.M.; Fernandez-Martinez, G.; Gonzalez-Rodriguez, M.V.

    2010-01-01

    A simple, robust and sensitive analytical method to determine three polyamines commonly used as hardeners in epoxy resin systems and in the manufacture of polyurethane is reported. The studied polyamines are: one tetramine, TETA (triethylenetetramine), and two diamines, IPDA (Isophorone diamine) and TCD-diamine (4,7-methano-1H-indene-5,?-dimethanamine, octahydro-). The latter has an incompletely defined structure, and, as far as we know, has not been previously determined by other methods. All three polyamines contain primary amines; TETA also contains secondary amines. The analytical method involves derivatization with 6-aminoquinolyl-N-hydroxysuccinimidyl carbamate, used for the first time for these compounds, followed by high performance liquid chromatography (HPLC) analysis with a fluorescence (FL) detector (λ excitation 248 nm, λ emision 395 nm). The HPLC-DAD-LTQ Orbitrap MS was used in order to provide structural information about the obtained derivatized compounds. The hybrid linear ion trap LTQ Orbitrap mass spectrometer has been introduced in recent years and provides a high mass accuracy. The structures of the derivatized analytes were identified from the protonated molecular ions [M+H] + and corresponded to the fully labelled analytes. The following analytical parameters were determined for the method using the HPLC-FL: linearity, precision (2.5-10%), instrumental precision intraday (0.8-1.5%) and interday (2.9-6.3%), and detection limits (0.02-0.14 mg L -1 ). The stability of stock solutions and derivatized compounds was also investigated. The method was applied to determine the amine free content in epoxy resin dust collected in workplaces.

  1. Mathematical modelling of simultaneous solvent evaporation and chemical curing in thermoset coatings: A parameter study

    DEFF Research Database (Denmark)

    Kiil, Søren

    2011-01-01

    A mathematical model, describing the curing behaviour of a two-component, solvent-based, thermoset coating, is used to conduct a parameter study. The model includes curing reactions, solvent intra-film diffusion and evaporation, film gelation, vitrification, and crosslinking. A case study with a ...

  2. Mitomycin C dissolved in a reversible thermosetting gel: target tissue concentrations in the rabbit eye.

    Science.gov (United States)

    Ichien, K; Yamamoto, T; Kitazawa, Y; Oguri, A; Ando, H; Kondo, Y

    1997-01-01

    To determine whether a new, reversible thermosetting gel enhances mitomycin C transfer to target ocular tissues in the rabbit eye. A 0.1 ml solution of mitomycin C containing 0.22 microgram, 2.9 micrograms, or 28 micrograms of the agent dissolved in a reversible thermosetting gel consisting of methylcellulose, citric acid, and polyethylene glycol was injected subconjunctivally in 30 New Zealand albino rabbits. Scleral and conjunctival tissues were excised at 0.5, 1, 2, 4, or 24 hours after the injection and mitomycin C concentrations in these tissues were determined by high performance liquid chromatography. The concentration over time was approximated to a single exponential curve, and initial mitomycin C concentrations, time constants, and half life values were determined. Finally, the areas under the curves (AUCs) between 0.5 and 24 hours were calculated. The mitomycin C concentrations in the target tissues were dose dependent and decreased rapidly over 24 hours. Both the initial mitomycin C concentrations as well as AUCs in these eyes treated with mitomycin C, dissolved in a reversible thermosetting gel, were higher than those in eyes treated similarly in a previous study in which the gel was not used. Applied subconjunctivally in the rabbit eye, mitomycin C dissolved in the reversible thermosetting gel enhanced transfer of the agent to the sclera and the conjunctiva.

  3. New class of thermosetting plastics has improved strength, thermal and chemical stability

    Science.gov (United States)

    Burns, E. A.; Dubrow, B.; Lubowitz, H. R.

    1967-01-01

    New class of thermosetting plastics has high hydrocarbon content, high stiffness, thermal stability, humidity resistance, and workability in the precured state. It is designated cyclized polydiene urethane, and is applicable as matrices to prepare chemically stable ablative materials for rocket nose cones of nozzles.

  4. Conductive properties of switchable photoluminescence thermosetting systems based on liquid crystals.

    Science.gov (United States)

    Tercjak, Agnieszka; Gutierrez, Junkal; Ocando, Connie; Mondragon, Iñaki

    2010-03-16

    Conductive properties of different thermosetting materials modified with nematic 4'-(hexyl)-4-biphenyl-carbonitrile (HBC) liquid crystal and rutile TiO(2) nanoparticles were successfully studied by means of tunneling atomic force miscroscopy (TUNA). Taking into account the liquid crystal state of the HBC at room temperature, depending on both the HBC content and the presence of TiO(2) nanoparticles, designed materials showed different TUNA currents passed through the sample. The addition of TiO(2) nanoparticles into the systems multiply the detected current if compared to the thermosetting systems without TiO(2) nanoparticles and simultaneously stabilized the current passed through the sample, making the process reversible since the absolute current values were almost the same applying both negative and positive voltage. Moreover, thermosetting systems modified with liquid crystals with and without TiO(2) nanoparticles are photoluminescence switchable materials as a function of temperature gradient during repeatable heating/cooling cycle. Conductive properties of switchable photoluminescence thermosetting systems based on liquid crystals can allow them to find potential application in the field of photoresponsive devices, with a high contrast ratio between transparent and opaque states.

  5. Thermosetting resins with high fractions of free volume and inherently low dielectric constants.

    Science.gov (United States)

    Lin, Liang-Kai; Hu, Chien-Chieh; Su, Wen-Chiung; Liu, Ying-Ling

    2015-08-18

    This work demonstrates a new class of thermosetting resins, based on Meldrum's acid (MA) derivatives, which have high fractions of free volume and inherently low k values of about 2.0 at 1 MHz. Thermal decomposition of the MA groups evolves CO2 and acetone to create air-trapped cavities so as to reduce the dielectric constants.

  6. Thermal recycling and re-manufacturing of glass fibre thermosetting composites

    DEFF Research Database (Denmark)

    Fraisse, Anthony; Beauson, Justine; Brøndsted, Povl

    2016-01-01

    The impact of using thermally recycled glass fibre in re-manufactured composites was investigated. A unidirectional glass fibre thermosetting composite laminate was manufactured. The matrix in one part of the laminate was burnt off to recover the glass fibres. These recycled glass fibres were used...

  7. Thermally Self-Healing Polymeric Materials : The Next Step to Recycling Thermoset Polymers?

    NARCIS (Netherlands)

    Zhang, Youchun; Broekhuis, Antonius A.; Picchioni, Francesco

    2009-01-01

    We developed thermally self-healing polymeric materials on the basis of furan-functionalized, alternating thermosetting polyketones (PK-furan) and bis-maleimide by using the Diels-Alder (DA) and Retro-Diels-Alder (RDA) reaction sequence. PK-furan can be easily obtained under mild conditions by the

  8. Composite panels made with biofiber or office wastepaper bonded with thermoplastic and/or thermosetting resin

    Science.gov (United States)

    James H. Muehl; Andrzej M. Krzysik; Poo Chow

    2004-01-01

    The purpose of this study was to evaluate two groups of composite panels made from two types of underutilized natural fiber sources, kenaf bast fiber and office wastepaper, for their suitability in composite panels. All panels were made with 5% thermosetting phenol-formaldehyde (PF) resin and 1.5% wax. Also, an additional 10% polypropylene (PP) thermoplastic resin was...

  9. EPOXI at comet Hartley 2.

    Science.gov (United States)

    A'Hearn, Michael F; Belton, Michael J S; Delamere, W Alan; Feaga, Lori M; Hampton, Donald; Kissel, Jochen; Klaasen, Kenneth P; McFadden, Lucy A; Meech, Karen J; Melosh, H Jay; Schultz, Peter H; Sunshine, Jessica M; Thomas, Peter C; Veverka, Joseph; Wellnitz, Dennis D; Yeomans, Donald K; Besse, Sebastien; Bodewits, Dennis; Bowling, Timothy J; Carcich, Brian T; Collins, Steven M; Farnham, Tony L; Groussin, Olivier; Hermalyn, Brendan; Kelley, Michael S; Kelley, Michael S; Li, Jian-Yang; Lindler, Don J; Lisse, Carey M; McLaughlin, Stephanie A; Merlin, Frédéric; Protopapa, Silvia; Richardson, James E; Williams, Jade L

    2011-06-17

    Understanding how comets work--what drives their activity--is crucial to the use of comets in studying the early solar system. EPOXI (Extrasolar Planet Observation and Deep Impact Extended Investigation) flew past comet 103P/Hartley 2, one with an unusually small but very active nucleus, taking both images and spectra. Unlike large, relatively inactive nuclei, this nucleus is outgassing primarily because of CO(2), which drags chunks of ice out of the nucleus. It also shows substantial differences in the relative abundance of volatiles from various parts of the nucleus.

  10. Curing of Thick Thermoset Composite Laminates: Multiphysics Modeling and Experiments

    Science.gov (United States)

    Anandan, S.; Dhaliwal, G. S.; Huo, Z.; Chandrashekhara, K.; Apetre, N.; Iyyer, N.

    2017-11-01

    Fiber reinforced polymer composites are used in high-performance aerospace applications as they are resistant to fatigue, corrosion free and possess high specific strength. The mechanical properties of these composite components depend on the degree of cure and residual stresses developed during the curing process. While these parameters are difficult to determine experimentally in large and complex parts, they can be simulated using numerical models in a cost-effective manner. These simulations can be used to develop cure cycles and change processing parameters to obtain high-quality parts. In the current work, a numerical model was built in Comsol MultiPhysics to simulate the cure behavior of a carbon/epoxy prepreg system (IM7/Cycom 5320-1). A thermal spike was observed in thick laminates when the recommended cure cycle was used. The cure cycle was modified to reduce the thermal spike and maintain the degree of cure at the laminate center. A parametric study was performed to evaluate the effect of air flow in the oven, post cure cycles and cure temperatures on the thermal spike and the resultant degree of cure in the laminate.

  11. Response behavior of an epoxy resin/amine curing agent/carbon black composite film to various solvents

    Energy Technology Data Exchange (ETDEWEB)

    Luo Yanling [School of Chemistry and Materials Science, Shaanxi Normal University, Xi' an 710062 (China)]. E-mail: luoyl0401@yahoo.com.cn; Li Zhanqing [School of Chemistry and Materials Science, Shaanxi Normal University, Xi' an 710062 (China); Lan Wenxiang [School of Chemistry and Materials Science, Shaanxi Normal University, Xi' an 710062 (China)

    2007-04-25

    A novel polymer based sensitive film was prepared from thermosetting epoxy resins (EP) filled with carbon blacks. The curing reaction of amine curing agents with epoxy resins and the response of the curing resultants to solvent vapors were dealt with. The influence of the types and content of carbon blacks and curing agents, and curing temperatures and time on curing reactions and response selectivity of the conductive films were investigated. The structural characterization was conducted on a Fourier transform infrared spectrophotometer (FTIR). The results indicated that the conductive films showed high response selectivity to polar solvent vapors, especially to chloroform vapor, while no response was observed in non-polar solvent vapors. The responsivity of the film increased with the decreased carbon black contents. The film filled with acetylene carbon black gave an optimal response, with responsivity of about 700 times. The response performances were improved with the amount of curing agents increased, and an optimal response appeared at the amount of the curing agent of 8%. The film's responsivity was remarkably enhanced, the reversibility property, however, rapidly declined in the order of diethyleneltriamine < triethylenetetramine < ethylenediamine. The curing reaction tended to complete with the curing temperature elevated and the curing time prolonged. But the response performance dropped because of over cross-linking as the temperature was too high or the time was too long.

  12. Response behavior of an epoxy resin/amine curing agent/carbon black composite film to various solvents

    International Nuclear Information System (INIS)

    Luo Yanling; Li Zhanqing; Lan Wenxiang

    2007-01-01

    A novel polymer based sensitive film was prepared from thermosetting epoxy resins (EP) filled with carbon blacks. The curing reaction of amine curing agents with epoxy resins and the response of the curing resultants to solvent vapors were dealt with. The influence of the types and content of carbon blacks and curing agents, and curing temperatures and time on curing reactions and response selectivity of the conductive films were investigated. The structural characterization was conducted on a Fourier transform infrared spectrophotometer (FTIR). The results indicated that the conductive films showed high response selectivity to polar solvent vapors, especially to chloroform vapor, while no response was observed in non-polar solvent vapors. The responsivity of the film increased with the decreased carbon black contents. The film filled with acetylene carbon black gave an optimal response, with responsivity of about 700 times. The response performances were improved with the amount of curing agents increased, and an optimal response appeared at the amount of the curing agent of 8%. The film's responsivity was remarkably enhanced, the reversibility property, however, rapidly declined in the order of diethyleneltriamine < triethylenetetramine < ethylenediamine. The curing reaction tended to complete with the curing temperature elevated and the curing time prolonged. But the response performance dropped because of over cross-linking as the temperature was too high or the time was too long

  13. The application of epoxy resin coating in grounding grid

    Science.gov (United States)

    Hu, Q.; Chen, Z. R.; Xi, L. J.; Wang, X. Y.; Wang, H. F.

    2018-01-01

    Epoxy resin anticorrosion coating is widely used in grounding grid corrosion protection because of its wide range of materials, good antiseptic effect and convenient processing. Based on the latest research progress, four kinds of epoxy anticorrosive coatings are introduced, which are structural modified epoxy coating, inorganic modified epoxy coating, organic modified epoxy coating and polyaniline / epoxy resin composite coating. In this paper, the current research progress of epoxy base coating is analyzed, and prospected the possible development direction of the anti-corrosion coating in the grounding grid, which provides a reference for coating corrosion prevention of grounding materials.

  14. Multi-step cure kinetic model of ultra-thin glass fiber epoxy prepreg exhibiting both autocatalytic and diffusion-controlled regimes under isothermal and dynamic-heating conditions

    Science.gov (United States)

    Kim, Ye Chan; Min, Hyunsung; Hong, Sungyong; Wang, Mei; Sun, Hanna; Park, In-Kyung; Choi, Hyouk Ryeol; Koo, Ja Choon; Moon, Hyungpil; Kim, Kwang J.; Suhr, Jonghwan; Nam, Jae-Do

    2017-08-01

    As packaging technologies are demanded that reduce the assembly area of substrate, thin composite laminate substrates require the utmost high performance in such material properties as the coefficient of thermal expansion (CTE), and stiffness. Accordingly, thermosetting resin systems, which consist of multiple fillers, monomers and/or catalysts in thermoset-based glass fiber prepregs, are extremely complicated and closely associated with rheological properties, which depend on the temperature cycles for cure. For the process control of these complex systems, it is usually required to obtain a reliable kinetic model that could be used for the complex thermal cycles, which usually includes both the isothermal and dynamic-heating segments. In this study, an ultra-thin prepreg with highly loaded silica beads and glass fibers in the epoxy/amine resin system was investigated as a model system by isothermal/dynamic heating experiments. The maximum degree of cure was obtained as a function of temperature. The curing kinetics of the model prepreg system exhibited a multi-step reaction and a limited conversion as a function of isothermal curing temperatures, which are often observed in epoxy cure system because of the rate-determining diffusion of polymer chain growth. The modified kinetic equation accurately described the isothermal behavior and the beginning of the dynamic-heating behavior by integrating the obtained maximum degree of cure into the kinetic model development.

  15. Preparation and characterization of polyhedral oligomer silsesquioxane nanocomposites incorporated in epoxy resin; Elaboracao e caracterizacao de nanocompositos de oligomero poliedrico de silsesquioxano incorporados na resina epoxidica

    Energy Technology Data Exchange (ETDEWEB)

    Longhi, Marielen; Zini, Lucas Pandolphi; Birriel, Eliena Jonko; Kunst, Sandra Raquel; Zattera, Ademir Jose, E-mail: marielen_longhi@hotmail.com [Universidade de Caxias do Sul (LPOL/UCS), RS (Brazil). Laboratorio de Polimeros; Pistor, Vinicius [Universidade Federal do Rio Grande do Sul (UFRGS), Porto Alegre, RS (Brazil)

    2015-07-01

    The incorporation of nanofiller in thermosetting like epoxy resin as has been studied in order to modify its properties. In this research, nanocomposites were obtained by incorporating 5% by weight of three polyhedral oligomeric silsesquioxane (POSS) with different number of functionalization: Glicidilisobutil-POSS, Triglicidilisobutil- POSS and Glicicil POSS in an epoxy matrix by sonification process. The nanocomposites were characterized by analysis of X-ray diffraction (DRX), transmission electron microscopy (TEM) and thermogravimetric analysis (TGA). The DRX analysis showed the characteristic peak of POSS and TEM images showed that there is a difference in the dispersion of nanocages for the difference in the number of epoxy groups on the POSS. The incorporation of Glicidilisobutil-POSS showed a significant increase in the glass transition temperature (Tg) value, and also that the most effective from the viewpoint of the dispersion, on the other hand, the Glycidyl-POSS had a greater influence on the thermal stability demonstrating that the dispersion medium is an important characteristic to define the most desirable properties. (author)

  16. Epoxy resin systems for FGD units

    International Nuclear Information System (INIS)

    Brytus, V.; Puglisi, J.S.

    1984-01-01

    This paper discusses ongoing research work which is directed towards epoxy resins and curing agents which are designed to withstand aggressive environments. This work includes not only a chemical description of the materials involved, but the application testing necessary to verify the usefulness of these systems. It demonstrates that new high performance epoxy systems are superior to those which traditionally come to mind when one thinks epoxy. Finally, it discusses the results of testing designed specifically to screen candidates for use in FGD units

  17. Epoxy Nanocomposites Containing Zeolitic Imidazolate Framework-8.

    Science.gov (United States)

    Liu, Cong; Mullins, Michael; Hawkins, Spencer; Kotaki, Masaya; Sue, Hung-Jue

    2018-01-10

    Zeolitic imidazole framework-8 (ZIF-8) is utilized as a functional filler and a curing agent in the preparation of epoxy nanocomposites. The imidazole group on the surface of the ZIF-8 initiates epoxy curing, resulting in covalent bonding between the ZIF-8 crystals and epoxy matrix. A substantial reduction in dielectric constant and increase in tensile modulus were observed. The implication of the present study for utilization of metal-organic framework to improve physical and mechanical properties of polymeric matrixes is discussed.

  18. Microwave and thermal curing of an epoxy resin for microelectronic applications

    Energy Technology Data Exchange (ETDEWEB)

    Johnston, K. [Institute of Chemical Sciences, School of Engineering and Physical Sciences, Heriot-Watt University, Edinburgh EH14 4AS (United Kingdom); Pavuluri, S.K.; Leonard, M.T.; Desmulliez, M.P.Y. [MIcroSystems Engineering Centre (MISEC), Institute of Signals, Sensors and Systems, School of Engineering and Physical Sciences, Heriot-Watt University, Edinburgh EH14 4AS (United Kingdom); Arrighi, V., E-mail: v.arrighi@hw.ac.uk [Institute of Chemical Sciences, School of Engineering and Physical Sciences, Heriot-Watt University, Edinburgh EH14 4AS (United Kingdom)

    2015-09-20

    Graphical abstract: - Highlights: • Thermal and microwave curing of a commercial epoxy resin EO1080 are compared. • Microwave curing increases cure rate and does not adversely affect properties. • The curing of EO1080 is generally autocatalytic but deviates at high conversion. • Microwave radiation has a more complex effect on curing kinetics. - Abstract: Microwave curing of thermosetting polymers has a number of advantages to natural or thermal oven curing and is considered a cost-effective alternative. Here we present a detailed study of a commercially available epoxy resin, EO1080. Samples that are thermally cured are compared to curing using a recently developed modular microwave processing system. For commercial purposes it is crucial to demonstrate that microwave curing does not adversely affect the thermal and chemical properties of the material. Therefore, the kinetics of cure and various post cure properties of the resin are investigated. Attenuated Total Reflectance Fourier-Transform Infrared (ATR-FTIR) analysis shows no significant difference between the conventionally and microwave cured samples. Differential scanning calorimetry (DSC) is used to monitor the kinetics of the curing reaction, as well as determine the thermal and ageing properties of the material. As expected, the rate of curing is higher when using microwave energy and we attempt to quantify differences compared to conventional thermal curing. No change in glass transition temperature (T{sub g}) is observed. For the first time, enthalpy relaxation measurements performed on conventional and microwave cured samples are reported and these indicate similar ageing properties at any given temperature under T{sub g}.

  19. Microwave and thermal curing of an epoxy resin for microelectronic applications

    International Nuclear Information System (INIS)

    Johnston, K.; Pavuluri, S.K.; Leonard, M.T.; Desmulliez, M.P.Y.; Arrighi, V.

    2015-01-01

    Graphical abstract: - Highlights: • Thermal and microwave curing of a commercial epoxy resin EO1080 are compared. • Microwave curing increases cure rate and does not adversely affect properties. • The curing of EO1080 is generally autocatalytic but deviates at high conversion. • Microwave radiation has a more complex effect on curing kinetics. - Abstract: Microwave curing of thermosetting polymers has a number of advantages to natural or thermal oven curing and is considered a cost-effective alternative. Here we present a detailed study of a commercially available epoxy resin, EO1080. Samples that are thermally cured are compared to curing using a recently developed modular microwave processing system. For commercial purposes it is crucial to demonstrate that microwave curing does not adversely affect the thermal and chemical properties of the material. Therefore, the kinetics of cure and various post cure properties of the resin are investigated. Attenuated Total Reflectance Fourier-Transform Infrared (ATR-FTIR) analysis shows no significant difference between the conventionally and microwave cured samples. Differential scanning calorimetry (DSC) is used to monitor the kinetics of the curing reaction, as well as determine the thermal and ageing properties of the material. As expected, the rate of curing is higher when using microwave energy and we attempt to quantify differences compared to conventional thermal curing. No change in glass transition temperature (T g ) is observed. For the first time, enthalpy relaxation measurements performed on conventional and microwave cured samples are reported and these indicate similar ageing properties at any given temperature under T g

  20. Multiply fully recyclable carbon fibre reinforced heat-resistant covalent thermosetting advanced composites.

    Science.gov (United States)

    Yuan, Yanchao; Sun, Yanxiao; Yan, Shijing; Zhao, Jianqing; Liu, Shumei; Zhang, Mingqiu; Zheng, Xiaoxing; Jia, Lei

    2017-03-02

    Nondestructive retrieval of expensive carbon fibres (CFs) from CF-reinforced thermosetting advanced composites widely applied in high-tech fields has remained inaccessible as the harsh conditions required to recycle high-performance resin matrices unavoidably damage the structure and properties of CFs. Degradable thermosetting resins with stable covalent structures offer a potential solution to this conflict. Here we design a new synthesis scheme and prepare a recyclable CF-reinforced poly(hexahydrotriazine) resin matrix advanced composite. The multiple recycling experiments and characterization data establish that this composite demonstrates performance comparable to those of its commercial counterparts, and more importantly, it realizes multiple intact recoveries of CFs and near-total recycling of the principal raw materials through gentle depolymerization in certain dilute acid solution. To our best knowledge, this study demonstrates for the first time a feasible and environment-friendly preparation-recycle-regeneration strategy for multiple CF-recycling from CF-reinforced advanced composites.

  1. Pore development of thermosetting phenol resin derived mesoporous carbon through a commercially nanosized template

    Energy Technology Data Exchange (ETDEWEB)

    Tang Zhihong [Key Laboratory of Carbon Materials, Institute of Coal Chemistry, Chinese Academy of Sciences, Taiyuan 030001 (China); Graduate University of Chinese Academy of Sciences, Beijing 100039 (China); Song Yan [Key Laboratory of Carbon Materials, Institute of Coal Chemistry, Chinese Academy of Sciences, Taiyuan 030001 (China)], E-mail: yansong1026@126.com; Tian Yongming [Key Laboratory of Carbon Materials, Institute of Coal Chemistry, Chinese Academy of Sciences, Taiyuan 030001 (China); Graduate University of Chinese Academy of Sciences, Beijing 100039 (China); Liu Lang; Guo Quangui [Key Laboratory of Carbon Materials, Institute of Coal Chemistry, Chinese Academy of Sciences, Taiyuan 030001 (China)

    2008-01-25

    Mesoporous carbons (MCs) with high specific surface area and pore volume were synthesized from thermosetting phenol resin (TPR) by using commercial nanosized silica particles as template. Based on the results of thermogravimetric analysis, nitrogen adsorption, mercury adsorption and high-resolution transmission electron microscopy (HRTEM), mechanism of the pore formation of MCs was proposed. Silica particles not only participated in the pore formation of MCs but also influenced the thermosetting process of the carbon precursor. The mechanism of pore formation in the MCs may be described as follows: mesopores were introduced by the removal of silica particles; small mesopores were created by the combination of aperture between TPR and silica particles and opened pores in the matrix generated by the release of small molecules in the carbon during carbonization process; macropores were produced by the aggregation of silica particles and the collapse of carbon wall.

  2. Pore development of thermosetting phenol resin derived mesoporous carbon through a commercially nanosized template

    International Nuclear Information System (INIS)

    Tang Zhihong; Song Yan; Tian Yongming; Liu Lang; Guo Quangui

    2008-01-01

    Mesoporous carbons (MCs) with high specific surface area and pore volume were synthesized from thermosetting phenol resin (TPR) by using commercial nanosized silica particles as template. Based on the results of thermogravimetric analysis, nitrogen adsorption, mercury adsorption and high-resolution transmission electron microscopy (HRTEM), mechanism of the pore formation of MCs was proposed. Silica particles not only participated in the pore formation of MCs but also influenced the thermosetting process of the carbon precursor. The mechanism of pore formation in the MCs may be described as follows: mesopores were introduced by the removal of silica particles; small mesopores were created by the combination of aperture between TPR and silica particles and opened pores in the matrix generated by the release of small molecules in the carbon during carbonization process; macropores were produced by the aggregation of silica particles and the collapse of carbon wall

  3. Out-of-Plane Bending Properties of Out-of-Autoclave Thermosetting Prepregs during Forming Processes

    OpenAIRE

    Hassan A. Alshahrani; Mehdi H. Hojjati

    2016-01-01

    In order to predict and model wrinkling which is caused by out of plane deformation due to compressive loading in the plane of the material during composite prepregs forming, it is necessary to quantitatively understand the relative magnitude of the bending stiffness. This study aims to examine the bending properties of out-of-autoclave (OOA) thermosetting prepreg under vertical cantilever test condition. A direct method for characterizing the bending behavior of composite prepregs was develo...

  4. Gamma-ray irradiation, autoclave and ethylene oxide sterilization to thermosetting polyurethane: sterilization to polyurethane

    International Nuclear Information System (INIS)

    Hirata, Noriko; Matsumoto, Ken-Ichi; Inishita, Takashi; Takenaka, Yoshinori; Suma, Yasunori; Shintani, Hideharu; National Inst. of Health Sciences, Tokyo

    1995-01-01

    Thermosetting polyurethane (PU) is widely used in a large variety of medical devices. 4,4'-methylenedianiline (MDA) was produced from PU by sterilization and it was studied for the relationship between urethane components or polymer characteristics and formation of MDA upon sterilization, using the commercially available dialyzers fabricated with different combination of isocyanate and polyol. We confirmed that the molecular-weight of polyol influenced the production of MDA upon sterilization. (author)

  5. A novel thermosetting gel electrolyte for stable quasi-solid-state dye-sensitized solar cells

    Energy Technology Data Exchange (ETDEWEB)

    Lan, Z.; Lin, J.M.; Huang, M.L.; Hao, S.C. [Institute of Materials Physical Chemistry, Huaqiao University, Quanzhou, 362021 (China); Sato, T.; Yin, S. [Institute of Multidisciplinary Research for Advanced Materials (IMRAM), Tohoku University, 1-1 Katahira 2-Chome, Aoba-ku, Sendai 980-8577 (Japan); Wu, J.H.

    2007-11-19

    Using poly(acrylic acid)-poly(ethylene glycol) hybrid-absorbing liquid electrolyte, we prepare a novel thermosetting gel electrolyte (TSGE) with ionic conductivity of 6.12 mS cm{sup -1}. Based on the TSGE, a quasi-solid-state dye-sensitized solar cell with a good long-term stability and light-to-electricity conversion efficiency of 6.10 % is attained under AM 1.5 irradiation. (Abstract Copyright [2007], Wiley Periodicals, Inc.)

  6. Thermosetting gels with modulated gelation temperature for ophthalmic use: the rheological and gamma scintigraphic studies.

    Science.gov (United States)

    Wei, Gang; Xu, Hui; Ding, Ping Tian; Li, San Ming; Zheng, Jun Min

    2002-09-18

    For ophthalmic drug delivery, Pluronic F127 solutions have a phase transition temperature too low for them to be instilled into the eye at room temperature. Refrigerator storage is usually required to make administration easier, whereas the potential irritation of cold to the sensitive ocular tissues may result in poor topical bioavailability. The purpose of this study is to develop a thermosetting gel with a suitable phase transition temperature by combining Pluronic analogs and to examine the influence of incorporating mucoadhesive polysaccharide, sodium hyaluronate (HA-Na), on the ocular retention of the gel. Dynamic rheological method and single photon emission computing tomography (SPECT) technique were used to ex/in vivo evaluate the thermosetting gels, respectively. An optimized formulation containing 21% F127 and 10% F68 increased the phase transition temperature by 9 degrees C as evaluated by elasticity modulus compared to that of individual 21% F127 solution. Rheological behaviors of the Pluronic solutions showed that the combined Pluronic formulation was free flowing liquid below 25 degrees C and converted to a firm gel under the physiological condition. Furthermore, this formulation possessed the highest viscosity both before and after tear dilution at 35 degrees C. Gamma scintigraphic data demonstrated that the clearance of the thermosetting gel labeled with 99mTc-DTPA was significantly delayed with respect to the phosphate buffered solution, and at least a threefold increase of the corneal residence time was achieved. However, no further improvement in the ocular retention was observed when adding HA-Na into the thermosetting gel due to the substantially decreased gel strength. Copyright 2002 Elsevier Science B.V.

  7. Optical Characterization of Doped Thermoplastic and Thermosetting Polymer-Optical-Fibers

    Directory of Open Access Journals (Sweden)

    Igor Ayesta

    2017-03-01

    Full Text Available The emission properties of a graded-index thermoplastic polymer optical fiber and a step-index thermosetting one, both doped with rhodamine 6G, have been studied. The work includes a detailed analysis of the amplified spontaneous emission together with a study of the optical gains and losses of the fibers. The photostability of the emission of both types of fibers has also been investigated. Comparisons between the results of both doped polymer optical fibers are presented and discussed.

  8. Ionic Liquid Epoxy Composite Cryotanks, Phase I

    Data.gov (United States)

    National Aeronautics and Space Administration — The objective of this work is to determine the optimal process for manufacturing lightweight linerless cryogenic storage tanks using ionic liquid epoxy composite...

  9. Action of ionizing radiation on epoxy resins

    Energy Technology Data Exchange (ETDEWEB)

    Van de Voorde, M. E.

    1970-12-01

    The resistance of classical and experimental epoxy resins to irradiation was studied. The resistance to irradiation of epoxy resins of diverse compositions as well as the development of resins having a radioresistance that approaches that of certain ceramics are discussed. Sources of irradiation and the techniques of dosimetry used are described. The structures of certain epoxy resins and of hardeners are given. The preparation of these resins and their physical properties is described. The effects of radiation on epoxy resins, as well as conditions of irradiation, and suggested mechanisms for degradation of the irradiated resins are discussed. The relationship between chemical structure of the resins and their physical properties is evaluated. (115 references) (JCB)

  10. Improvement in mechanical properties of high concentration particle doped thermoset composites

    International Nuclear Information System (INIS)

    Ahmed, N.

    2009-01-01

    The paper relates to high concentration particle doped composites based on thermosetting polymer systems in which the sequential addition of particles of certain size distribution is followed by curing and casting of the slurry to form a thermoset composite. Conventionally, at a threshold of beyond 90% of particles by weight of the polymer using triglyceride, the mechanical properties of the composite exhibit a sharp decline. The present research mitigates this behavior by incorporating a unique combination of cross-linking agents in the base polymer to impart exceptional mechanical properties to the composite. More specifically, the base polymer consists of butadiene, with triglyceride as cross-linking agent together with hydroxy-alkane as the chain extension precursors, when tune to the appropriate level of hard segment ratio in the polymer. An added advantage according to the present work resides in the analytical nature of butadiene pre-polymer as opposed to natural product; traditional composites based on natural sources are hampered by their inconsistent chemical composition and poor shelf life in the fabricated composite. The thermoset composite according the present research exhibits superior tensile strength (200-300 psi) properties using particle loading as high as 92% by weight of the fabricated composite as measured on a Tinius Olsen machine. Dynamic Mechanical Testing reveals interesting combination of storage and loss moduli in the fabricated specimens as a function of optimizing the thermal response of the viscoelastic composite to imposed vibration loading. (author)

  11. Correlation between the state of cure of thermosetting resins and their properties

    International Nuclear Information System (INIS)

    Haffane, N.; Benameur, T.; Granger, R.; Vergnaud, J.M.

    1996-01-01

    Thermosetting resins, in the same way as polymers, are more and more used for coating metal sheets, in order to bring various interesting properties. An important problem arises with the cure of the thermoset, the process of cure being complex with heating conduction and convection and the heat generated by the cure reaction. The kinetics of the heat evolved from the overall cure reaction is determined through calorimetry experiments in scanning mode. The state of cure at time t is expressed by the heat generated by reaction up to time t as a fraction of the total heat generated. A numerical model taking all the facts into account is able to evaluate the profile of the state of cure developed through the thickness of the thermoset. The state of cure which derives from a theoretical point of view is correlated with some properties of interest for the coating, such as the hardness and the resistance to liquids. The resistance to water and ethanol is evaluated by determining the kinetics of absorption which is controlled by diffusion. copyright 1996 American Institute of Physics

  12. Experimental study of thermo-mechanical behavior of a thermosetting shape-memory polymer

    Science.gov (United States)

    Liu, Ruoxuan; Li, Yunxin; Liu, Zishun

    2018-01-01

    The thermo-mechanical behavior of shape-memory polymers (SMPs) serves for the engineering applications of SMPs. Therefore the understanding of thermo-mechanical behavior of SMPs is of great importance. This paper investigates the influence of loading rate and loading level on the thermo-mechanical behavior of a thermosetting shape-memory polymer through experimental study. A series of cyclic tension tests and shape recovery tests at different loading conditions are performed to study the strain level and strain rate effect. The results of tension tests show that the thermosetting shape-memory polymer will behave as rubber material at temperature lower than the glass transition temperature (Tg) and it can obtain a large shape fix ratio at cyclic loading condition. The shape recovery tests exhibit that loading rate and loading level have little effect on the beginning and ending of shape recovery process of the thermosetting shape-memory polymer. Compared with the material which is deformed at temperature higher than Tg, the material deformed at temperature lower than Tg behaves a bigger recovery speed.

  13. Optimal Substrate Preheating Model for Thermal Spray Deposition of Thermosets onto Polymer Matrix Composites

    Science.gov (United States)

    Ivosevic, M.; Knight, R.; Kalidindi, S. R.; Palmese, G. R.; Tsurikov, A.; Sutter, J. K.

    2003-01-01

    High velocity oxy-fuel (HVOF) sprayed, functionally graded polyimide/WC-Co composite coatings on polymer matrix composites (PMC's) are being investigated for applications in turbine engine technologies. This requires that the polyimide, used as the matrix material, be fully crosslinked during deposition in order to maximize its engineering properties. The rapid heating and cooling nature of the HVOF spray process and the high heat flux through the coating into the substrate typically do not allow sufficient time at temperature for curing of the thermoset. It was hypothesized that external substrate preheating might enhance the deposition behavior and curing reaction during the thermal spraying of polyimide thermosets. A simple analytical process model for the deposition of thermosetting polyimide onto polymer matrix composites by HVOF thermal spray technology has been developed. The model incorporates various heat transfer mechanisms and enables surface temperature profiles of the coating to be simulated, primarily as a function of substrate preheating temperature. Four cases were modeled: (i) no substrate preheating; (ii) substrates electrically preheated from the rear; (iii) substrates preheated by hot air from the front face; and (iv) substrates electrically preheated from the rear and by hot air from the front.

  14. Radiochemical aging of an epoxy network; Vieillissement radiochimique d'un reseau epoxyde

    Energy Technology Data Exchange (ETDEWEB)

    Devanne, Th

    2003-05-01

    This thesis is to give a better understanding of the radiochemical aging of a thermoset resin under gamma irradiation. The conditions of aging are gamma irradiation under air with a dose rate of 2 kGy/h at 120 C. The requested lifetime is four years, it means a dose of 70 MGy. The first step of this work was the choice of a resistive epoxy resin. This choice was made thanks to the literature data. The high glass transition temperature and the high amount of aromatic groups were the main criteria of the final choice. After this choice, thermal and mechanical properties were followed under thermal and radiochemical aging: i) under thermal aging, after 600 hours at 220 C, the glass transition temperature remained unchanged. But, from a mechanical point of view, properties at break dramatically decreased. This embrittlement was assigned to a critical oxidized layer. The thickness of this layer was estimated about 30 {mu}m. ii) the same kind of embrittlement was observed under radiochemical aging. Moreover, it appeared a decrease of the glass transition temperature when increasing the dose of irradiation. This indicates that the main degradation mechanism is chain scission under anaerobic atmosphere. We, then, proposed a mechanistic model associated with a kinetic model to predict the evolution of the glass transition temperature depending on the irradiation conditions. Parameters of the kinetic model were determined by solid NMR and ESR experiments. Comparison between experimental and calculated values at 120 C is satisfactory, a global good agreement was found. (author)

  15. Investigation of the cure behaviour of an epoxy polyester powder coating

    International Nuclear Information System (INIS)

    Ishrat, S.; Nadeem, M.

    1993-01-01

    The epoxy polyester based thermo sets make attractive matrix materials for many industrial and commercial applications because of their excellent performance properties. These properties for example, dimensional stability, adhesion, chemical resistance, and thermal stability arise primarily from the formation of crosslinks during cure. While many factors, such as the reactivity and stoichiometry of the reactants can influence the course of the crosslinking reaction, the cure temperature and cure time ultimately govern the end use performance of the thermosetting systems of powder coatings. The interrelationship between the network formation process and performance properties makes cure process studies critically important in product development. A products end use performance properties can be correlated with the processing conditions by monitoring specific polymeric properties such as gel points, glass transition temperature (TgS,) and the kinetics of the crosslinking reaction. By plotting the change in these properties against cure time and or cure temperature, a 'profile' or degree of cure (DOC) curve can be formed. These profiles illustrate the progress of the crosslinking reaction and can be used to optimize thermo set handling, processing and cure process. (author)

  16. 4He permeation and H2O uptake of cyanate ester resins — an alternative to commonly used epoxy resins at low temperature

    Science.gov (United States)

    Nakamura, Sachiko; Fujii, Takenori; Matsukawa, Shoji; Katagiri, Masayuki; Fukuyama, Hiroshi

    2018-03-01

    Cyanate ester (CE) thermoset is a polymer with a high glass-transition temperature of ≈ 300 °C. CE is expected to be an alternative to Stycast 1266 as a sealing and casting glue for low temperature experiments, especially for adsorption experiments where baking of the substrate at T > 100 °C before cooling is required to eliminate surface contaminations. We experimentally confirmed that thermosets of CE monomers are non-porous and absorbs/desorbs water very little from measurements of (1) 4He permeation properties at temperatures from room temperature (RT) to 77 K and of (2) weight gains (δW) after storage for days in water and in air at RT. The 4He permeation is rather large at RT but negligibly small at T ⪅ 130 K where the diffusion constant of 4He in CE is vanishingly small. δW in water and air are 0.3–0.5% and 0.5–1.0%, respectively, which are much smaller than those of Stycast 1266. Therefore, cyanate ester is an excellent alternative to commonly used epoxy resins especially in surface-sensitive experiments at low temperature.

  17. Epoxy resin-inspired reconfigurable supramolecular networks

    OpenAIRE

    Balkenende Diederik; Olson Rebecca; Balog Sandor; Weder Christoph; Montero de Espinosa Lucas

    2016-01-01

    With the goal to push the mechanical properties of reconfigurable supramolecular polymers toward those of thermoset resins we prepared and investigated a new family of hydrogen bonded polymer networks that are assembled from isophthalic acid terminated oligo(bisphenol A co epichlorohydrin) and different bipyridines. These materials display high storage moduli of up to 3.9 GPa can be disassembled upon heating to form melts with a viscosity of as low as 2.1 Pa·s and fully reassemble upon coolin...

  18. Contact allergy to epoxy (meth)acrylates.

    Science.gov (United States)

    Aalto-Korte, Kristiina; Jungewelter, Soile; Henriks-Eckerman, Maj-Len; Kuuliala, Outi; Jolanki, Riitta

    2009-07-01

    Contact allergy to epoxy (meth)acrylates, 2,2-bis[4-(2-hydroxy-3-methacryloxypropoxy) phenyl]propane (bis-GMA), 2,2-bis[4-(2-hydroxy-3-acryloxypropoxy)phenyl]-propane (bis-GA), 2,2-bis[4-(methacryl-oxyethoxy)phenyl] propane (bis-EMA), 2,2-bis[4-(methacryloxy)phenyl]-propane (bis-MA), and glycidyl methacrylate (GMA) is often manifested together with contact allergy to diglycidyl ether of bisphenol A (DGEBA) epoxy resin. To analyse patterns of concomitant allergic reactions to the five epoxy (meth)acrylates in relation to exposure. We reviewed the 1994-2008 patch test files at the Finnish Institute of Occupational Health (FIOH) for reactions to the five epoxy (meth)acrylates, and examined the patients' medical records for exposure. Twenty-four patients had an allergic reaction to at least one of the studied epoxy (meth)acrylates, but specific exposure was found only in five patients: two bis-GMA allergies from dental products, two bis-GA allergies from UV-curable printing inks, and one bis-GA allergy from an anaerobic glue. Only 25% of the patients were negative to DGEBA epoxy resin. The great majority of allergic patch test reactions to bis-GMA, bis-GA, GMA and bis-EMA were not associated with specific exposure, and cross-allergy to DGEBA epoxy resin remained a probable explanation. However, independent reactions to bis-GA indicated specific exposure. Anaerobic sealants may induce sensitization not only to aliphatic (meth)acrylates but also to aromatic bis-GA.

  19. Aging in CTBN modified epoxy resin stocks

    International Nuclear Information System (INIS)

    Creed, K.E. Jr.

    1979-01-01

    The cause of degradation in the glass transition temperature (T/sub G/) of a partially crystallized polymer was investigated. Sample epoxy resin filled capacitors were cured at 90 0 C for 24 hours, then stored at room atmospheric conditions. These showed typical degradation in T/sub G/ after storage for one month. One set of epoxy resin castings was stored at room atmosphere and another set was stored in a dry box at 0% relative humidity and 27 0 C. The samples at room atmospheric conditions showed typical degradation in T/sub G/, while the T/sub G/ for those stored in the dry box increased. Further tests were then made on epoxy resin castings at various curing temperatures and times at both room atmosphere and 0% humidity. Resulting data indicated that absorption of moisture during storage was the predominant cause of T/sub G/ degradation, with stress relaxation another, though smaller, contributing factor

  20. Spall Strength Measurements in Transparent Epoxy Polymers

    Science.gov (United States)

    Pepper, Jonathan; Rahmat, Meysam; Petel, Oren

    2017-06-01

    Polymer nanocomposites are seeing more frequent use in transparent armour applications. The role of the microstructure on the performance of these materials under dynamic tensile loading conditions is of particular interest. In the present study, a series of plate impact experiments was conducted in order to evaluate the dynamic response of an epoxy (EPON 828) cured with two differed hardeners. The purpose was to compare the role of these hardeners on the dynamic performance of the resulting transparent epoxy. The material response was resolved with a multi-channel photonic Doppler velocimeter. This system was used to determine the shock Hugoniot and dynamic tensile (spall) strength of the materials. The experimental results are presented in reference to spall theory and are evaluated against results predicted by an analytical model of the impacts. While varying the hardener did not change the shock Hugoniot of the epoxy, it did have an effect on the measured spall strengths.

  1. Epoxy Nanocomposites filled with Carbon Nanoparticles.

    Science.gov (United States)

    Martin-Gallego, M; Yuste-Sanchez, V; Sanchez-Hidalgo, R; Verdejo, R; Lopez-Manchado, M A

    2018-01-10

    Over the past decades, the development of high performance lightweight polymer nanocomposites and, in particular, of epoxy nanocomposites has become one the greatest challenges in material science. The ultimate goal of epoxy nanocomposites is to extrapolate the exceptional intrinsic properties of the nanoparticles to the bulk matrix. However, in spite of the efforts, this objective is still to be attained at commercially attractive scales. Key aspects to achieve this are ultimately the full understanding of network structure, the dispersion degree of the nanoparticles, the interfacial adhesion at the phase boundaries and the control of the localization and orientation of the nanoparticles in the epoxy system. In this Personal Account, we critically discuss the state of the art and evaluate the strategies to overcome these barriers. © 2018 The Chemical Society of Japan & Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim.

  2. Gentamicin-Loaded Thermosetting Hydrogel and Moldable Composite Scaffold: Formulation Study and Biologic Evaluation.

    Science.gov (United States)

    Dorati, Rossella; De Trizio, Antonella; Genta, Ida; Merelli, Alessia; Modena, Tiziana; Conti, Bice

    2017-06-01

    The aim was to design biodegradable drug delivery systems for gentamicin local delivery, meanwhile acting as scaffold for bone regeneration. Gentamicin-loaded thermosetting composite hydrogels were prepared combining chitosan with bovine bone substitutes (Orthoss® granules), beta-glycerophosphate as cross-linker, and lyophilized to obtain moldable composite scaffolds (moldable composite scaffold loaded with gentamicin [mCSG]). Diverse techniques for gentamicin loading into mCS were investigated by drug incorporation during hydrogel preparation or drug absorption on preformed mCS. Rheologic hydrogel characterization was performed. mCSGs were characterized for porosity, stability (water retention, water uptake), gentamicin release, cell seeding and proliferation, and antimicrobial effect on Escherichia coli ATCC 10356. Results show suitable gentamicin loadings were 4 mg in 1 mL thermosetting composite hydrogel starting solution, irreversible hydrogel thermosetting behavior, and cosolute effect of gentamicin on sol-gel transition. Positive results in terms of porosity (80%-86%), scaffold water uptake, and retention capability were obtained. Antibiotic in vitro release was completed in 4 h. Good cell seeding results were observed for mCSG1-5; mCSG3 and mCSG5 resulted the best as cell proliferation results. mCSG exerted bactericidal effect for 24 h, with superimposition of chitosan bacteriostatic effect in the first 4 h. The results lead to consider the drug delivery for reducing infection risk during bone open surgeries. Copyright © 2017 American Pharmacists Association®. Published by Elsevier Inc. All rights reserved.

  3. Static and dynamic strain energy release rates in toughened thermosetting composite laminates

    Science.gov (United States)

    Cairns, Douglas S.

    1992-01-01

    In this work, the static and dynamic fracture properties of several thermosetting resin based composite laminates are presented. Two classes of materials are explored. These are homogeneous, thermosetting resins and toughened, multi-phase, thermosetting resin systems. Multi-phase resin materials have shown enhancement over homogenous materials with respect to damage resistance. The development of new dynamic tests are presented for composite laminates based on Width Tapered Double Cantilevered Beam (WTDCB) for Mode 1 fracture and the End Notched Flexure (ENF) specimen. The WTDCB sample was loaded via a low inertia, pneumatic cylinder to produce rapid cross-head displacements. A high rate, piezo-electric load cell and an accelerometer were mounted on the specimen. A digital oscilloscope was used for data acquisition. Typical static and dynamic load versus displacement plots are presented. The ENF specimen was impacted in three point bending with an instrumented impact tower. Fracture initiation and propagation energies under static and dynamic conditions were determined analytically and experimentally. The test results for Mode 1 fracture are relatively insensitive to strain rate effects for the laminates tested in this study. The test results from Mode 2 fracture indicate that the toughened systems provide superior fracture initiation and higher resistance to propagation under dynamic conditions. While the static fracture properties of the homogeneous systems may be relatively high, the apparent Mode 2 dynamic critical strain energy release rate drops significantly. The results indicate that static Mode 2 fracture testing is inadequate for determining the fracture performance of composite structures subjected to conditions such as low velocity impact. A good correlation between the basic Mode 2 dynamic fracture properties and the performance is a combined material/structural Compression After Impact (CAI) test is found. These results underscore the importance of

  4. Atomistic modeling of thermomechanical properties of SWNT/Epoxy nanocomposites

    Science.gov (United States)

    Fasanella, Nicholas; Sundararaghavan, Veera

    2015-09-01

    Molecular dynamics simulations are performed to compute thermomechanical properties of cured epoxy resins reinforced with pristine and covalently functionalized carbon nanotubes. A DGEBA-DDS epoxy network was built using the ‘dendrimer’ growth approach where 75% of available epoxy sites were cross-linked. The epoxy model is verified through comparisons to experiments, and simulations are performed on nanotube reinforced cross-linked epoxy matrix using the CVFF force field in LAMMPS. Full stiffness matrices and linear coefficient of thermal expansion vectors are obtained for the nanocomposite. Large increases in stiffness and large decreases in thermal expansion were seen along the direction of the nanotube for both nanocomposite systems when compared to neat epoxy. The direction transverse to nanotube saw a 40% increase in stiffness due to covalent functionalization over neat epoxy at 1 K whereas the pristine nanotube system only saw a 7% increase due to van der Waals effects. The functionalized SWNT/epoxy nanocomposite showed an additional 42% decrease in thermal expansion along the nanotube direction when compared to the pristine SWNT/epoxy nanocomposite. The stiffness matrices are rotated over every possible orientation to simulate the effects of an isotropic system of randomly oriented nanotubes in the epoxy. The randomly oriented covalently functionalized SWNT/Epoxy nanocomposites showed substantial improvements over the plain epoxy in terms of higher stiffness (200% increase) and lower thermal expansion (32% reduction). Through MD simulations, we develop means to build simulation cells, perform annealing to reach correct densities, compute thermomechanical properties and compare with experiments.

  5. Electroactive polymer gels based on epoxy resin

    Science.gov (United States)

    Samui, A. B.; Jayakumar, S.; Jayalakshmi, C. G.; Pandey, K.; Sivaraman, P.

    2007-04-01

    Five types of epoxy gels have been synthesized from common epoxy resins and hardeners. Fumed silica and nanoclay, respectively, were used as fillers and butyl methacrylate/acrylamide were used as monomer(s) for making interpenetrating polymer networks (IPNs) in three compositions. Swelling study, tensile property evaluation, dynamic mechanical thermal analysis, thermo-gravimetric analysis, scanning electron microscopy and electroactive property evaluation were done. The gels have sufficient mechanical strength and the time taken for bending to 20° was found to be 22 min for forward bias whereas it was just 12 min for reverse bias.

  6. Immobilization of spent resin with epoxy resin

    International Nuclear Information System (INIS)

    Gultom, O.; Suryanto; Sayogo; Ramdan

    1997-01-01

    immobilization of spent resin using epoxy resin has been conducted. The spent resin was mixtured with epoxy resin in variation of concentration, i.e., 30, 40, 50, 60, 70 weight percent of spent resin. The mixture were pour into the plastic tube, with a diameter of 40 mm and height of 40 mm. The density, compressive strength and leaching rate were respectively measured by quanta chrome, paul weber apparatus and gamma spectrometer. The results showed that the increasing of waste concentration would be decreased the compressive strength, and increased density by immobilized waste. The leaching rate of 137 Cs from waste product was not detected in experiment (author)

  7. Kevlar 49/Epoxy COPV Aging Evaluation

    Science.gov (United States)

    Sutter, James K.; Salem, Jonathan L.; Thesken, John C.; Russell, Richard W.; Littell, Justin; Ruggeri, Charles; Leifeste, Mark R.

    2008-01-01

    NASA initiated an effort to determine if the aging of Kevlar 49/Epoxy composite overwrapped pressure vessels (COPV) affected their performance. This study briefly reviews the history and certification of composite pressure vessels employed on NASA Orbiters. Tests to evaluate overwrap tensile strength changes compared 30 year old samples from Orbiter vessels to new Kevlar/Epoxy pressure vessel materials. Other tests include transverse compression and thermal analyses (glass transition and moduli). Results from these tests do not indicate a noticeable effect due to aging of the overwrap materials.

  8. Control of pore size in epoxy systems.

    Energy Technology Data Exchange (ETDEWEB)

    Sawyer, Patricia Sue; Lenhart, Joseph Ludlow (North Dakota State University, Fargo, ND); Lee, Elizabeth (North Dakota State University, Fargo, ND); Kallam, Alekhya (North Dakota State University, Fargo, ND); Majumdar, Partha (North Dakota State University, Fargo, ND); Dirk, Shawn M.; Gubbins, Nathan; Chisholm, Bret J. (North Dakota State University, Fargo, ND); Celina, Mathias C.; Bahr, James (North Dakota State University, Fargo, ND); Klein, Robert J.

    2009-01-01

    Both conventional and combinatorial approaches were used to study the pore formation process in epoxy based polymer systems. Sandia National Laboratories conducted the initial work and collaborated with North Dakota State University (NDSU) using a combinatorial research approach to produce a library of novel monomers and crosslinkers capable of forming porous polymers. The library was screened to determine the physical factors that control porosity, such as porogen loading, polymer-porogen interactions, and polymer crosslink density. We have identified the physical and chemical factors that control the average porosity, pore size, and pore size distribution within epoxy based systems.

  9. Literature Review: An Overview of Epoxy Resin Syntactic Foams with Glass Microballoons

    Energy Technology Data Exchange (ETDEWEB)

    Keller, Jennie [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

    2014-03-12

    Syntactic foams are an important category of composite materials that have abundant applications in a wide variety of fields. The bulk phase of syntactic foams is a three-part epoxy resin formulation that consists of a base resin, a curative (curing agent) and a modifier (diluent and/or accelerator) [12]. These thermoset materials [12] are used frequently for their thermal stability [9], low moisture absorption and high compressive strength [10]. The characteristic feature of a syntactic foam is a network of beads that forms pores within the epoxy matrix [3]. In this review, hollow glass beads (known as glass microballoons) are considered, however, solid beads or microballoons made from materials such as ceramic, polymer or metal can also be used [3M, Peter]. The network of hollow beads forms a closed-cell foam; the term closed-cell comes from the fact that the microspheres used in the resin matrix are completely closed and filled with gas (termed hollow). In contrast, the microspheres used in open-cell foams are either not completely closed or broken so that matrix material can fill the spheres [11]. Although closed foams have been found to possess higher densities than open cell foams, their rigid structures give them superior mechanical properties [12]. Past research has extensively studied the effects that changing the volume fraction of microballoons to epoxy will have on the resulting syntactic foam [3,4,9]. In addition, published literature also explores how the microballoon wall thickness affects the final product [4,9,10]. Findings detail that indeed both the mechanical and some thermal properties of syntactic foams can be tailored to a specific application by varying either the volume fraction or the wall thickness of the microballoons used [10]. The major trends in syntactic foam research show that microballoon volume fraction has an inversely proportionate relationship to dynamic properties, while microballoon wall thickness is proportional to those

  10. Characterization of Epoxy Functionalized Graphite Nanoparticles and the Physical Properties of Epoxy Matrix Nanocomposites

    Science.gov (United States)

    Miller, Sandi G.; Bauer, Jonathan L.; Maryanski, Michael J.; Heimann, Paula J.; Barlow, Jeremy P.; Gosau, Jan-Michael; Allred, Ronald E.

    2010-01-01

    This work presents a novel approach to the functionalization of graphite nanoparticles. The technique provides a mechanism for covalent bonding between the filler and matrix, with minimal disruption to the sp2 hybridization of the pristine graphene sheet. Functionalization proceeded by covalently bonding an epoxy monomer to the surface of expanded graphite, via a coupling agent, such that the epoxy concentration was measured as approximately 4 wt.%. The impact of dispersing this material into an epoxy resin was evaluated with respect to the mechanical properties and electrical conductivity of the graphite-epoxy nanocomposite. At a loading as low as 0.5 wt.%, the electrical conductivity was increased by five orders of magnitude relative to the base resin. The material yield strength was increased by 30% and Young s modulus by 50%. These results were realized without compromise to the resin toughness.

  11. A novel method based on selective laser sintering for preparing high-performance carbon fibres/polyamide12/epoxy ternary composites

    Science.gov (United States)

    Zhu, Wei; Yan, Chunze; Shi, Yunsong; Wen, Shifeng; Liu, Jie; Wei, Qingsong; Shi, Yusheng

    2016-09-01

    A novel method based on selective laser sintering (SLS) process is proposed for the first time to prepare complex and high-performance carbon fibres/polyamide12/epoxy (CF/PA12/EP) ternary composites. The procedures are briefly described as follows: prepare polyamide12 (PA12) coated carbon fibre (CF) composite powder; build porous green parts by SLS; infiltrate the green parts with high-performance thermosetting epoxy (EP) resin; and finally cure the resin at high temperature. The obtained composites are a ternary composite system consisting of the matrix of novolac EP resin, the reinforcement of CFs and the transition thin layer of PA12 with a thickness of 595 nm. The SEM images and micro-CT analysis prove that the ternary system is a three-dimensional co-continuous structure and the reinforcement of CFs are well dispersed in the matrix of EP with the volume fraction of 31%. Mechanical tests show that the composites fabricated by this method yield an ultimate tensile strength of 101.03 MPa and a flexural strength of 153.43 MPa, which are higher than those of most of the previously reported SLS materials. Therefore, the process proposed in this paper shows great potential for manufacturing complex, lightweight and high-performance CF reinforced composite components in aerospace, automotive industries and other areas.

  12. Radiation damage on high polymer epoxies

    Energy Technology Data Exchange (ETDEWEB)

    Pak, H M [Royal Military Coll. of Canada, Kingston, ON (Canada)

    1994-12-31

    The effect of irradiation in a SLOWPOKE-2 reactor on the adhesive strength of epoxy resins was studied using the ASTM D897 standard testing procedure. Although the results were variable, indicating the doses were not well defined, nevertheless, there was evidence of strengthening associated with radiation-induced crosslinking. 2 figs., 1 tab.

  13. Epoxy adhesive plays crucial role at CERN

    CERN Multimedia

    2007-01-01

    "Epoxy adhesives are set to play a vital role in Europe's biggest-ever scientific experiment at the European Centrefor Nuclear Research (CERN) in Geneva, Switzerland, thereby helping scientists gain a better understanding of the origins of the universe." (1/2 page)

  14. Epoxy adhesive plays crucial role at CERN

    CERN Multimedia

    2006-01-01

    "Epoxy adhesives are set to play a vital role in Europe's biggest-ever scientific experiment at the European Centre for Nuclear Research (CERN) in Geneva, Switzerland, thereby helping scientists gain a better understanding of the origins of the universe." (1 page)

  15. Rehealable, fully recyclable, and malleable electronic skin enabled by dynamic covalent thermoset nanocomposite.

    Science.gov (United States)

    Zou, Zhanan; Zhu, Chengpu; Li, Yan; Lei, Xingfeng; Zhang, Wei; Xiao, Jianliang

    2018-02-01

    Electronic skin (e-skin) mimicking functionalities and mechanical properties of natural skin can find broad applications. We report the first dynamic covalent thermoset-based e-skin, which is connected through robust covalent bonds, rendering the resulting devices good chemical and thermal stability at service condition. By doping the dynamic covalent thermoset with conductive silver nanoparticles, we demonstrate a robust yet rehealable, fully recyclable, and malleable e-skin. Tactile, temperature, flow, and humidity sensing capabilities are realized. The e-skin can be rehealed when it is damaged and can be fully recycled at room temperature, which has rarely, if at all, been demonstrated for e-skin. After rehealing or recycling, the e-skin regains mechanical and electrical properties comparable to the original e-skin. In addition, malleability enables the e-skin to permanently conform to complex, curved surfaces without introducing excessive interfacial stresses. These properties of the e-skin yield an economical and eco-friendly technology that can find broad applications in robotics, prosthetics, health care, and human-computer interface.

  16. TUNG OIL BASED MONOMER FOR THERMOSETTING POLYMERS: SYNTHESIS, CHARACTERIZATION AND COPOLYMERIZATION WITH STYRENE

    Directory of Open Access Journals (Sweden)

    Chengguo Liu,

    2011-11-01

    Full Text Available A tung oil (TO based monomer for rigid thermosetting polymer was synthesized, characterized, and copolymerized with styrene in this study. Tung oil was alcoholyzed with pentaerythritol (PER to get tung oil pentaerythritol alcoholysis products (TOPER, and the optimized conditions were explored according to the yields of TOPER analyzed by gas chromatography-mass spectrometry (GC-MS. The resulting alcoholysis products were maleinated to form tung oil maleate half ester (TOPERMA, and the reaction conditions were determined by monitoring the reaction extents of TOPER and maleic anhydride (MA with 1HNMR spectroscopy. The TO alcoholysis and maleinization reaction products were characterized by IR, 1HNMR, and electrospray ionization-mass spectrometry (ESI-MS techniques. At last, the TOPERMA mixture was cured with styrene (St, and the initiator tert-butyl peroxy benzoate (TPB. Differential scanning calorimetry (DSC was employed to characterize the curing process. Mechanical properties of the cured TOPERMA/St resin further confirmed the best procedure for the maleinization reaction. The loading of TO reached about 30% weight of the resulting thermosetting polymer. This promising material from renewable resources can be a potential substitution for petroleum products when used as sheet molding compounds.

  17. Thermoplastic-thermosetting merged polyimides via furan-maleimide Diels–Alder polymerization

    Directory of Open Access Journals (Sweden)

    Yogesh S. Patel

    2017-02-01

    Full Text Available Novel thermoplastic-thermosetting merged polyimide system has been developed via Diels–Alder intermolecular polymerization of bisfuran namely, 2,5-bis(furan-2-ylmethylcarbamoyl terephthalic acid A with a series of bismaleimides B1–4. Thus obtained intermediate Diels–Alder adducts C1–4 were aromatized and imidized (i.e. cyclized through carboxylic and amide groups to afford thermoplastic-thermosetting merged polyimides D1–4. Bisfuran A was prepared by the condensation of pyromellitic dianhydride with furan-2-ylmethanamine and characterized by elemental, spectral, thermal and LCMS analyses. Synthesized Diels–Alder adducts C1–4 and polyimides D1–4 were characterized by elemental analysis, spectral features, number average molecular weight (Mn‾, degree of polymerization (DP and thermal analysis. To facilitate the correct structural assessment and to be able to verify the occurrence of the DA adducts and PIs, a model compound 4 was prepared from phthalic anhydride and furan-2-ylmethanamine in a similar way. FTIR spectral features of polyimides D1–4 were compared with model compound 4 and they were found to be quite identical. The ‘in situ' void-free glass fiber reinforced composites GFRC1–4 were prepared from the produced system and characterized by chemical, mechanical and electrical analyses. All the composites showed good mechanical, electrical and thermal properties and good resistance to organic solvents and mineral acids.

  18. Cardanol-based thermoset plastic reinforced by sponge gourd fibers (Luffa cylindrica

    Directory of Open Access Journals (Sweden)

    André Leandro da Silva

    2016-02-01

    Full Text Available Abstract A growing global trend for maximum use of natural resources through new processes and products has enhanced studies and exploration of renewable natural materials. In this study, cardanol, a component of the cashew nut shell liquid (CNSL, was used as a building block for the development of a thermosetting matrix, which was reinforced by raw and modified sponge gourd fibers (Luffa cylindrica. DSC and TG results showed that among biocomposites, the one reinforced by sponge gourd fibers treated with NaOH 10 wt% (BF10 had the highest thermal stability, besides the best performance in the Tensile testing, showing good incorporation, dispersion, and adhesion to polymer matrix, observed by SEM. After 80 days of simulated soil experiments, it has been discovered that the presence of treated fiber allowed better biodegradability behavior to biocomposites. The biobased thermoset plastic and biocomposites showed a good potential to several applications, such as manufacturing of articles for furniture and automotive industries, especially BF10.

  19. Analysis of a carcinogen, 4,4'-methylenedianiline, from thermosetting polyurethane during sterilization.

    Science.gov (United States)

    Shintani, H; Nakamura, A

    1989-01-01

    Polyurethane (PU) is widely used in medical devices such as potting material in artificial dialysis devices, plasma separators, etc. Gamma-ray irradiation is frequently used for the sterilization of such devices. This paper reports that a carcinogen, 4,4'-methylenedianiline (MDA, p,p'-diaminodiphenylmethane), is produced from medical thermosetting PU by gamma-ray irradiation. Gamma-ray irradiated PU was immersed in methanol or equine serum. The serum was treated with a mixture of 5N HCIO4:acetonitrile (1:10) in order to deproteinate and recover MDA. It was found that MDA is formed from thermosetting PU at around a few ppm in the original sample. The production of MDA increased with increasing irradiation dose. The MDA amount formed was related to the irradiation dose by a second order equation. Results of methanol and serum extraction were similar. Pressurized steam (autoclave) sterilization in place of gamma-ray sterilization was also examined. MDA production was not found in autoclave sterilization procedures. Gel permeation chromatography (GPC) of methanol or N,N-dimethylformamide (DMF) extract of irradiated PU showed that the PU oligomers eluted. Time course of methanol extract of irradiated PU was detected at 245.5 nm. This showed an exponential decline regardless of doses of irradiation.

  20. Analysis of a carcinogen, 4,4'-methylenedianiline, from thermosetting polyurethane during sterilization

    International Nuclear Information System (INIS)

    Shintani, H.; Nakamura, A.

    1989-01-01

    Polyurethane (PU) is widely used in medical devices such as potting material in artificial dialysis devices, plasma separators, etc. Gamma-ray irradiation is frequently used for the sterilization of such devices. This paper reports that a carcinogen, 4,4'-methylenedianiline (MDA, p,p'-diaminodiphenylmethane), is produced from medical thermosetting PU by gamma-ray irradiation. Gamma-ray irradiated PU was immersed in methanol or equine serum. The serum was treated with a mixture of 5N HCIO4:acetonitrile (1:10) in order to deproteinate and recover MDA. It was found that MDA is formed from thermosetting PU at around a few ppm in the original sample. The production of MDA increased with increasing irradiation dose. The MDA amount formed was related to the irradiation dose by a second order equation. Results of methanol and serum extraction were similar. Pressurized steam (autoclave) sterilization in place of gamma-ray sterilization was also examined. MDA production was not found in autoclave sterilization procedures. Gel permeation chromatography (GPC) of methanol or N,N-dimethylformamide (DMF) extract of irradiated PU showed that the PU oligomers eluted. Time course of methanol extract of irradiated PU was detected at 245.5 nm. This showed an exponential decline regardless of doses of irradiation

  1. Adhesion between coating layers based on epoxy and silicone

    DEFF Research Database (Denmark)

    Svendsen, Jacob R.; Kontogeorgis, Georgios; Kiil, Søren

    2007-01-01

    The adhesion between a silicon tie-coat and epoxy primers, used in marine coating systems, has been studied in this work. Six epoxy coatings (with varying chain lengths of the epoxy resins), some of which have shown problems with adhesion to the tie-coat during service life, have been considered....... The experimental investigation includes measurements of the surface tension of the tie-coat and the critical surface tensions of the epoxies, topographic investigation of the surfaces of cured epoxy coatings via atomic force microscopy (AFM), and pull-off tests for investigating the strength of adhesion...... to the silicon/epoxy systems. Calculations for determining the roughness factor of the six epoxy coatings (based on the AFM topographies) and the theoretical work of adhesion have been carried out. The coating surfaces are also characterized based on the van Oss-Good theory. Previous studies on the modulus...

  2. Cyclopentadiene-functionalized polyketone as self-cross-linking thermo-reversible thermoset with increased softening temperature

    NARCIS (Netherlands)

    Toncelli, Claudio; Bouwhuis, Stephan; Broekhuis, Antonius Augustinus; Picchioni, Francesco

    2016-01-01

    Self-cross-linkable thermo-reversible thermosets were obtained by a two-steps post-functionalization of aliphatic alternating polyketones yielding two different cyclopentadiene functionalization degree of 9 and 22% (with the respect of initial 1,4-dicarbonyl units). Thermo-reversibility was verified

  3. [Physical and mechanical properties of the thermosetting resin for crown and bridge cured by micro-wave heating].

    Science.gov (United States)

    Kaneko, K

    1989-09-01

    A heating method using micro-waves was utilized to obtain strong thermosetting resin for crown and bridge. The physical and mechanical properties of the thermosetting resin were examined. The resin was cured in a shorter time by the micro-waves heating method than by the conventional heat curing method and the working time was reduced markedly. The base resins of the thermosetting resin for crown and bridge for the micro-waves heating method were 2 PA and diluent 3 G. A compounding volume of 30 wt% for diluent 3 G was considered good the results of compressive strength, bending strength and diametral tensile strength. Grams of 200-230 of the filler compounded to the base resins of 2 PA-3 G system provided optimal compressive strength, bending strength and diametral tensile strength. A filler gram of 230 provided optimal hardness and curing shrinkage rate, the coefficient of thermal expansion became smaller with the increase of the compounding volume of the filler. The trial thermosetting resin for crown and bridge formed by the micro-waves heating method was not inferior to the conventional resin by the heat curing method or the light curing method.

  4. Plantics-GX: a biodegradable and cost-effective thermoset plastic that is 100% plant-based

    NARCIS (Netherlands)

    Alberts, A.H.; Rothenberg, G.

    2017-01-01

    We recount here the story of the discovery and invention of a family of thermoset resins that are fully biodegradable and plant-based. The resin is prepared by polymerising glycerol, the simplest trialcohol, with citric acid, the simplest abundantly available triacid. Mixing these two chemicals at

  5. Titanium Implant Osseointegration Problems with Alternate Solutions Using Epoxy/Carbon-Fiber-Reinforced Composite

    Directory of Open Access Journals (Sweden)

    Richard C. Petersen

    2014-12-01

    Full Text Available The aim of the article is to present recent developments in material research with bisphenyl-polymer/carbon-fiber-reinforced composite that have produced highly influential results toward improving upon current titanium bone implant clinical osseointegration success. Titanium is now the standard intra-oral tooth root/bone implant material with biocompatible interface relationships that confer potential osseointegration. Titanium produces a TiO2 oxide surface layer reactively that can provide chemical bonding through various electron interactions as a possible explanation for biocompatibility. Nevertheless, titanium alloy implants produce corrosion particles and fail by mechanisms generally related to surface interaction on bone to promote an inflammation with fibrous aseptic loosening or infection that can require implant removal. Further, lowered oxygen concentrations from poor vasculature at a foreign metal surface interface promote a build-up of host-cell-related electrons as free radicals and proton acid that can encourage infection and inflammation to greatly influence implant failure. To provide improved osseointegration many different coating processes and alternate polymer matrix composite (PMC solutions have been considered that supply new designing potential to possibly overcome problems with titanium bone implants. Now for important consideration, PMCs have decisive biofunctional fabrication possibilities while maintaining mechanical properties from addition of high-strengthening varied fiber-reinforcement and complex fillers/additives to include hydroxyapatite or antimicrobial incorporation through thermoset polymers that cure at low temperatures. Topics/issues reviewed in this manuscript include titanium corrosion, implant infection, coatings and the new epoxy/carbon-fiber implant results discussing osseointegration with biocompatibility related to nonpolar molecular attractions with secondary bonding, carbon fiber in vivo

  6. Influence of carbon nanotubes on the properties of epoxy based composites reinforced with a semicrystalline thermoplastic

    Science.gov (United States)

    Díez-Pascual, A.; Shuttleworth, P.; Gónzalez-Castillo, E.; Marco, C.; Gómez-Fatou, M.; Ellis, G.

    2014-08-01

    Novel ternary nanocomposites based on a thermoset (TS) system composed of triglycidyl p-aminophenol (TGAP) epoxy resin and 4,4'-diaminodiphenylsulfone (DDS) curing agent incorporating 5 wt% of a semicrystalline thermoplastic (TP), an ethylene/1-octene copolymer, and 0.5 or 1.0 wt% multi-walled carbon nanotubes (MWCNTs) have been prepared via physical blending and curing. The influence of the TP and the MWCNTs on the curing process, morphology, thermal and mechanical properties of the hybrid nanocomposites has been analyzed. Different morphologies evolved depending on the CNT content: the material with 0.5 wt% MWCNTs showed a matrix-dispersed droplet-like morphology with well-dispersed nanofiller that selectively located at the TS/TP interphase, while that with 1.0 wt% MWCNTs exhibited coarse dendritic TP areas containing agglomerated MWCNTs. Although the cure reaction was accelerated in its early stage by the nanofillers, curing occurred at a lower rate since these obstructed chain crosslinking. The nanocomposite with lower nanotube content displayed two crystallization peaks at lower temperature than that of pure TP, while a single peak appearing at similar temperature to that of TP was observed for the blend with higher nanotube loading. The highest thermal stability was found for TS/TP (5.0 wt%)/MWCNTs (0.5 wt%), due to a synergistic barrier effect of both TP and the nanofiller. Moreover, this nanocomposite displayed the best mechanical properties, with an optimal combination of stiffness, strength and toughness. However, poorer performance was found for TS/TP (5.0 wt%)/MWCNTs (1.0 wt%) due to the less effective reinforcement of the agglomerated nanotubes and the coalescence of the TP particles into large areas. Therefore, finely tuned morphologies and properties can be obtained by adjusting the nanotube content in the TS/TP blends, leading to high-performance hybrid nanocomposites suitable for structural and high-temperature applications.

  7. Modification of (DGEBA epoxy resin with maleated depolymerised natural rubber

    Directory of Open Access Journals (Sweden)

    2008-04-01

    Full Text Available In this work, diglycidyl ether of bisphenol A (DEGBA type epoxy resin has been modified with maleated depolymerised natural rubber (MDPR. MDPR was prepared by grafting maleic anhydride onto depolymerised natural rubber. MDPR has been characterized by Fourier transform infrared (FT-IR spectroscopy and nuclear magnetic resonance spectroscopy. MDPR was blended with epoxy resin at three different ratios (97/3, 98/2 and 99/1, by keeping the epoxy resin component as the major phase and maleated depolymerised natural rubber component as the minor phase. The reaction between the two blend components took place between the acid/anhydride group in the MDPR and the epoxide group of the epoxy resin. The proposed reaction schemes were supported by the FT-IR spectrum of the uncured Epoxy/MDPR blends. The neat epoxy resin and Epoxy/MDPR blends were cured by methylene dianiline (DDM at 100°C for three hours. Thermal, morphological and mechanical properties of the neat epoxy and the blends were investigated. Free volume studies of the cured, neat epoxy and Epoxy/MDPR blends were correlated with the morphological and mechanical properties of the same systems using Positron Annihilation Lifetime Studies.

  8. Impact of a novel phosphorus-nitrogen flame retardant curing agent on the properties of epoxy resin

    Science.gov (United States)

    Liu, Xiaoli; Liang, Bing

    2017-12-01

    A phosphorus-nitrogen flame retardant curing agent diethyl phosphonic p-Phenylenediamine diamide (DEPPPD) was synthesized. The chemical structure of the obtained compound was identified by Fourier transform infrared (FTIR), 1H nuclear magnetic resonance (1HNMR), and mass spectroscopies. A series of t hermosetting systems were prepared by conventional epoxy resins (E-44) and DEPPPD. The effects of DEPPPD on flame retardancy, thermal degradation behavior, mechanical properties and the morphologies of char residues of EP/DEPPPD thermosets were investigated. The results demonstrated that when the phosphorus content of 2.88 wt%, EP-3 successfully passed UL-94 V-0 flammability rating, the LOI value was as high as 31.1%, the impact strength and tensile strength of it was 6.50 KJ m-2 and 48.21 MPa, the adhesive strength could reach 14.61 MPa, respectively. The TGA results indicated that the introduction of DEPPPD promoted EP matrix decomposed at a lower temperature, the rate of the thermal decomposition also decreased compared with EP-0. The residual char ratio of 800 °C was increased whether in nitrogen or in the air. The morphological structures of char residue were more compact and homogeneous which could prevent the heat transmission and diffusion, limit the production of combustible gases and reduced the heat release rate.

  9. A fully coupled diffusion-reaction scheme for moisture sorption-desorption in an anhydride-cured epoxy resin

    KAUST Repository

    El Yagoubi, Jalal; Lubineau, Gilles; Roger, Frederic; Verdu, Jacques

    2012-01-01

    Thermoset materials frequently display non-classical moisture sorption behaviors. In this paper, we investigated this issue from an experimental point of view as well as in terms of modeling the water transport. We used the gravimetric technique to monitor water uptake by epoxy samples, with several thicknesses exposed to different levels of humidity during absorption and desorption tests. Our results revealed that the polymer displays a two-stage behavior with a residual amount of water that is desorbed progressively. We proposed a phenomenological reaction-diffusion scheme to describe this behavior. The model describes water transport as a competition between diffusion and the reaction, during which the local diffusivity and solubility depend on the local advancement of the reaction. We then implemented our model using COMSOL Multiphysics and identified it using a MATLAB-COMSOL optimization tool and the experimental data. We discussed the relation between the hydrophilicity of the product of the reaction and the diffusion behavior. We examined the reaction-induced modification of the water concentration field. It is worth noting that part of the phenomenology can be explained by the presence of hydrolyzable groups. © 2012 Elsevier Ltd. All rights reserved.

  10. A fully coupled diffusion-reaction scheme for moisture sorption-desorption in an anhydride-cured epoxy resin

    KAUST Repository

    El Yagoubi, Jalal

    2012-11-01

    Thermoset materials frequently display non-classical moisture sorption behaviors. In this paper, we investigated this issue from an experimental point of view as well as in terms of modeling the water transport. We used the gravimetric technique to monitor water uptake by epoxy samples, with several thicknesses exposed to different levels of humidity during absorption and desorption tests. Our results revealed that the polymer displays a two-stage behavior with a residual amount of water that is desorbed progressively. We proposed a phenomenological reaction-diffusion scheme to describe this behavior. The model describes water transport as a competition between diffusion and the reaction, during which the local diffusivity and solubility depend on the local advancement of the reaction. We then implemented our model using COMSOL Multiphysics and identified it using a MATLAB-COMSOL optimization tool and the experimental data. We discussed the relation between the hydrophilicity of the product of the reaction and the diffusion behavior. We examined the reaction-induced modification of the water concentration field. It is worth noting that part of the phenomenology can be explained by the presence of hydrolyzable groups. © 2012 Elsevier Ltd. All rights reserved.

  11. Hybrid welding of carbon-fiber reinforced epoxy based composites

    NARCIS (Netherlands)

    Lionetto, Francesca; De Nicolas Morillas, M.; Pappadà, Silvio; Buccoliero, Giuseppe; Fernandez Villegas, I.; Maffezzoli, Alfonso

    2018-01-01

    The approach for joining thermosetting matrix composites (TSCs) proposed in this study is based on the use of a low melting co-cured thermoplastic film, added as a last ply in the stacking sequence of the composite laminate. During curing, the thermoplastic film partially penetrates in the first

  12. Thiol-ene thermosets exploiting surface reactivity for layer-by-layer structures and control of penetration depth for selective surface reactivity

    DEFF Research Database (Denmark)

    Daugaard, Anders Egede; Westh, Andreas; Pereira Rosinha Grundtvig, Ines

    Thiol-ene thermosets have been shown to be an efficient platform for preparation of functional polymer surfaces. Especially the effectiveness and versatility of the system has enabled a large variety of network properties to be obtained in a simple and straight-forward way. Due to its selectivity......, various thiols and allyl or other vinyl reactants can be used to obtain either soft and flexible1 or more rigid functional thermosets 2. The methodology permits use of etiher thermal or photochemical conditions both for matrix preparation as well as for surface functionalization. Due to excess reactive...... groups in thµe surface of thiol-ene thermosets, it is possible to prepare surface functional thermosets or to exploit the reactive groups for modular construction and subsequent chemical bonding. Here a different approach preparing monolithic layer-by-layer structures with controlled mechanical...

  13. Epoxy polyurethane nanocomposites filled with fullerite

    International Nuclear Information System (INIS)

    Rozhnova, R.A.; Galatenko, N.A.; Lukashevich, S.A.; Shirokov, O.D.; Levenets', Je.G.

    2015-01-01

    New nanocomposite materials based on epoxy polyurethane (EPU) containing nanoscale fullerite in its composition are produced. The influence of small impurities of fullerite on physical and mechanical properties of the nanocomposites is established. The effect of a nanofiller and its concentration on the structure and properties of the composite and the ability to biodegradation in vitro is studied. The developed nanocomposites exhibit the biodegradability, and the presence of nanofillers in the EPU facilitates the course of the process

  14. A Cocatalytic Effect between Meldrum's Acid and Benzoxazine Compounds in Preparation of High Performance Thermosetting Resins.

    Science.gov (United States)

    Chen, Yi; Lin, Liang-Kai; Chiang, Shu-Jen; Liu, Ying-Ling

    2017-02-01

    In this work, a cocatalytic effect between Meldrum's acid (MA) and benzoxazine (Bz) compounds has been explored to build up a self-promoting curing system. Consequently, the MA/Bz reactive blend exhibits a relatively low reaction temperature compared to the required temperatures for the cross-linking reactions of the pure MA and Bz components. This feature is attractive for energy-saving processing issues. Moreover, the thermosetting resins based on the MA/Bz reactive blends have been prepared. The MA component can generate additional free volume in the resulting resins, so as to trap air in the resin matrix and consequently to bring low dielectric constants to the resins. The MA-containing agent is an effective modifier for benzoxazine resins to reduce their dielectric constants. © 2016 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  15. Performance of Integrated Fiber Optic, Piezoelectric, and Shape Memory Alloy Actuators/Sensors in Thermoset Composites

    Science.gov (United States)

    Trottier, C. Michael

    1996-01-01

    Recently, scientists and engineers have investigated the advantages of smart materials and structures by including actuators in material systems for controlling and altering the response of structural environments. Applications of these materials systems include vibration suppression/isolation, precision positioning, damage detection and tunable devices. Some of the embedded materials being investigated for accomplishing these tasks include piezoelectric ceramics, shape memory alloys, and fiber optics. These materials have some benefits and some shortcomings; each is being studied for use in active material design in the SPICES (Synthesis and Processing of Intelligent Cost Effective Structures) Consortium. The focus of this paper concerns the manufacturing aspects of smart structures by incorporating piezoelectric ceramics, shape memory alloys and fiber optics in a reinforced thermoset matrix via resin transfer molding (RTM).

  16. A Biodegradable Thermoset Polymer Made by Esterification of Citric Acid and Glycerol

    Science.gov (United States)

    Halpern, Jeffrey M.; Urbanski, Richard; Weinstock, Allison K.; Iwig, David F.; Mathers, Robert T.; von Recum, Horst

    2014-01-01

    A new biomaterial, a degradable thermoset polymer, was made from simple, economical, biocompatable monomers without the need for a catalyst. Glycerol and citric acid, non-toxic and renewable reagents, were crosslinked by a melt polymerization reaction at temperatures from 90-150°C. Consistent with a condensation reaction, water was determined to be the primary byproduct. The amount of crosslinking was controlled by the reaction conditions, including temperature, reaction time, and ratio between glycerol and citric acid. Also, the amount of crosslinking was inversely proportional to the rate of degradation. As a proof-of-principle for drug delivery applications, gentamicin, an antibiotic, was incorporated into the polymer with preliminary evaluations of antimicrobial activity. The polymers incorporating gentamicin had significantly better bacteria clearing of Staphylococcus aureus compared to non-gentamicin gels for up to nine days. PMID:23737239

  17. Residual thermal stresses in a solid sphere cast from a thermosetting material

    Science.gov (United States)

    Levitsky, M.; Shaffer, B. W.

    1975-01-01

    Expressions are developed for the residual thermal stresses in a solid sphere cast from a chemically hardening thermosetting material in a rigid spherical mold. The description of the heat generation rate and temperature variation is derived from a first-order chemical reaction. Solidification is described by the continuous transformation of the material from an inviscid liquidlike state into an elastic solid, with intermediate properties determined by the degree of chemical reaction. Residual stress components are obtained as functions of the parameters of the hardening process and the properties of the hardening material. Variation of the residual stresses with a nondimensionalized reaction rate parameter and the relative compressibility of the hardened material is discussed in detail.

  18. Thermomechanical and adhesive properties of radiation-modified polymer composites for thermosetting products

    International Nuclear Information System (INIS)

    Kalkis, V.; Maksimov, R.D.; Kalnins, M.; Zicans, J.; Bocoka, T.; Revjakin, O.

    2000-01-01

    The gamma-irradiated blends of polyethylene (PE) with ethylene / propylene / diene copolymer (Epdm) and thermotropic liquid crystalline polymer (LCP) are investigated. The radiation dose absorbed does not exceed 150 kGy (10 kGy=1 Mrad). It is shown that the even small amounts of LCP added to PE improve the mechanical and operational properties of composites and the thermosetting products made of them. The temperature dependences of the elastics modulus, tension diagrams at a temperature above the PE melting point, and recovery curves of the oriented specimens are presented. The kinetics of thermorelaxation and residual setting stresses upon isometric heating and cooling of the previously oriented composites is studied. The data on the influence of LCP on the adhesion interaction of the blend with steel are obtained. The features of thermomechanical and adhesive properties are discussed and the results of morphological and calorimetric tests are given. (author)

  19. Development of water-borne thermosetting paint by radiation-induced emulsion polymerization

    International Nuclear Information System (INIS)

    Makuuchi, K.; Katakai, A.; Nakayama, H.

    1981-01-01

    In previous papers the features of γ-ray induced emulsion polymerization were studied to use the emulsion as vehicles for water-borne paint. In this paper, the physical properties of thermosetting paints made with emulsions containing N-(n-butoxymethyl)acrylamide (NBM) and hydroxyl and carboxyl functionality were investigated. Since NBM moieties can react with amide, hydroxyl, and carboxyl groups, NBM copolymer emulsions prepared in this study have the self-crosslinking capability. As far as it was investigated, it was difficult to prepare a stable emulsion containing 10% of NBM by the conventional emulsion polymerization by using a water soluble radical initiator such as persulfate. In addition to 1-liter reactor, a pilot-scale plant of 70 liters reactor was used for γ-ray induced emulsion polymerization. Experimental details are given, and results are discussed. (author)

  20. [Synthesis and characterization of polylactide-based thermosetting polyurethanes with shape memory properties].

    Science.gov (United States)

    Shi, Shuo; Gu, Lin; Yang, Yihu; Yu, Haibin; Chen, Rui; Xiao, Xianglian; Qiu, Jun

    2016-06-25

    A series of bio-based thermosetting polyurethanes (Bio-PUs) were synthesized by the crosslinking reaction of polylactide and its copolymers diols with hexamethylene diisocyanate (HDI) trimer. The obtained Bio-PUs were characterized by Fourier Transform Infrared Spectroscopy (FTIR), Differential Scanning Calorimetry (DSC), Thermal Gravimetric Analysis (TGA), universal tensile testing machine and cytotoxicity test. Results indicate that the PLA copolymer (P(LA-co-CL)) diols reduced the glass transition temperature (Tg) of Bio-PUs and improved their thermal stability, compared with PLA diols. The Bio-PUs synthesized from P (LA-co-CL) diols exhibit better mechanical performance and shape memory properties. Especially, Young modulus and elongation at break of the obtained Bio-PUs were 277.7 MPa and 230% respectively; the shape recovery time of the obtained Bio-PUs at body temperature was only 93 s. Furthermore, alamar blue assay results showed that the obtained Bio-PUs had no cell toxicity.

  1. Respiratory tract disease from thermosetting resins. Study of an outbreak in rubber tire workers.

    Science.gov (United States)

    doPico, G A; Rankin, J; Chosy, L W; Reddan, W G; Barbee, R A; Gee, B; Dickie, H A

    1975-08-01

    An outbreak of upper and lower respiratory tract inflammatory disease and conjunctivitis among synthetic rubber tire workers occurred. The outbreak began after the introduction of a new thermosetting resin, containing resorcinol and a trimere of methylene aminoacetronitrile, into the rubber tire carcass stock formulation. Two hundred ten workers were affected. Characteristically, symptoms improved during periods of sick leave or vacation, recurring upon the workers' return to the plant. Chest radiograms disclosed pneumonic infiltrates in about one fourth of the cases. Pulmonary function studies detected abnormal airways dynamics as well as abnormal diffusing capacity in more than one third of the workers tested. Lung biopsy showed evidence of focal interstitial fibrosis and peribronchiolar and perivascular chronic inflammatory reaction. The illness was ascribed to volatile products released during the manufacture of synthetic rubber tires. The exact chemical nature of these products is unknown.

  2. Flow Characteristics of a Thermoset Fiber Composite Photopolymer Resin in a Vat Polymerization Additive Manufacturing Process

    DEFF Research Database (Denmark)

    Hofstätter, Thomas; Spangenberg, Jon; Pedersen, David B.

    Additive manufacturing vat polymerization has become a leading technology and gained a massive amount of attention in industrial applications such as injection molding inserts. By the use of the thermoset polymerization process inserts have increased their market share. For most industrial...... understood. Research indicates an orientation within the manufacturing layer and efforts have been made to achieve a more uniform orientation within the part. A vat polymerization machine consisting of a resin vat and a moving build plate has been simulated using the fluid flow module of Comsol Multiphysics...... photopolymer resin. The prediction can be used to identify potential clusters or misalignment of fibers and in the future allow for optimization of the machine design and manufacturing process....

  3. Self-Healing Composite of Thermoset Polymer and Programmed Super Contraction Fibers

    Science.gov (United States)

    Li, Guoqiang (Inventor); Meng, Harper (Inventor)

    2016-01-01

    A composition comprising thermoset polymer, shape memory polymer to facilitate macro scale damage closure, and a thermoplastic polymer for molecular scale healing is disclosed; the composition has the ability to resolve structural defects by a bio-mimetic close-then heal process. In use, the shape memory polymer serves to bring surfaces of a structural defect into approximation, whereafter use of the thermoplastic polymer for molecular scale healing allowed for movement of the thermoplastic polymer into the defect and thus obtain molecular scale healing. The thermoplastic can be fibers, particles or spheres which are used by heating to a level at or above the thermoplastic's melting point, then cooling of the composition below the melting temperature of the thermoplastic. Compositions of the invention have the ability to not only close macroscopic defects, but also to do so repeatedly even if another wound/damage occurs in a previously healed/repaired area.

  4. Liquid Crystalline Thermosets from Ester, Ester-imide, and Ester-amide Oligomers

    Science.gov (United States)

    Dingemans, Theodorus J. (Inventor); Weiser, Erik S. (Inventor); St. Clair, Terry L. (Inventor)

    2009-01-01

    Main chain thermotropic liquid crystal esters, ester-imides, and ester-amides were prepared from AA, BB, and AB type monomeric materials and end-capped with phenylacetylene, phenylmaleimide, or nadimide reactive end-groups. The end-capped liquid crystal oligomers are thermotropic and have, preferably, molecular weights in the range of approximately 1000-15,000 grams per mole. The end-capped liquid crystaloligomers have broad liquid crystalline melting ranges and exhibit high melt stability and very low melt viscosities at accessible temperatures. The end-capped liquid crystal oli-gomers are stable forup to an hour in the melt phase. They are highly processable by a variety of melt process shape forming and blending techniques. Once processed and shaped, the end-capped liquid crystal oigomers were heated to further polymerize and form liquid crystalline thermosets (LCT). The fully cured products are rubbers above their glass transition temperatures.

  5. An investigation of the use of cerium and polyhedral oligomeric silsesquioxanes for the protection of polymeric epoxy compounds in the low Earth orbit environment

    Science.gov (United States)

    Piness, Jessica Miriam

    Low Earth orbit presents many hazards for composites including atomic oxygen, UV radiation, thermal cycling, micrometeoroids, and high energy protons. Atomic oxygen and vacuum ultraviolet radiation are of concern for space-bound polymeric materials as they degrade the polymers used as matrices for carbon fiber composites, which are used in satellites and space vehicles due to their high strength to weight ratios. Epoxy-amine thermosets comprise a common class of matrix due to processability and good thermal attributes. Polyhedral oligomeric silsesquioxanes (POSS) have shown the ability to reduce erosion in polyimides, polyurethanes, and other polymers when exposed to atomic oxygen. The POSS particle is composed of a SiO1.5 cage from which up to eight organic pendant groups are attached at the silicon corners of the cage. POSS reduced atomic oxygen impact on polymers by a process known as glassification wherein the organic pendants are removed from the cage upon atomic oxygen exposure and then the cage rearranges to a passive silica network. In addition, POSS shows good UV absorbance in the UVb and UVc ranges and POSS can aid dispersion of titanium dioxide in a nanocomposite. In this work, Chapter I focuses on hazards in low Earth orbit, strategies for protecting organic material in orbit, and the capabilities of POSS. Chapter II details the experimental practices used in this work. Chapter III focuses on work to induce POSS phase separation and layering at the surface of an epoxy-amine thermoset. Generally, POSS is dispersed throughout a nanocomposite, and in the process of erosion by atomic oxygen, some polymer mass loss is lost before enough POSS is exposed to begin glassification. Locating POSS at a surface of composite could possibly reduce this mass loss and the objective of this research was to investigate the formation of POSS-rich surfaces. Three POSS derivatives with different pendant groups were chosen. The POSS derivatives had a range of miscibilities

  6. Prediction of brittle fracture of epoxy-aluminum flanging

    Directory of Open Access Journals (Sweden)

    Korbel J.

    2010-07-01

    Full Text Available This paper presents a fracture mechanical approach for estimation of critical bending load of different types of aluminum-epoxy flanging and comparison with experimental measurements. For this purpose, several designs of the flanges were investigated. The flanges were glued to the epoxy bars and adhesive-epoxy interface was considered as a bi-material notch. Prediction of the failure is based on generalized stress intensity factor and generalized fracture toughness.

  7. Rapid microwave processing of epoxy nanocomposites using carbon nanotubes

    OpenAIRE

    Luhyna, Nataliia; Inam, Fawad; Winnington, Ian

    2013-01-01

    Microwave processing is one of the rapid processing techniques for manufacturing nanocomposites. There is very little work focussing on the addition of CNTs for shortening the curing time of epoxy nanocomposites. Using microwave energy, the effect of CNT addition on the curing of epoxy nanocomposites was researched in this work. Differential scanning calorimetry (DSC) was used to determine the degree of cure for epoxy and nanocomposite samples. CNT addition significantly reduced the duration ...

  8. Corrosion Protection of Steel by Epoxy-Organoclay Nanocomposite Coatings

    OpenAIRE

    Domna Merachtsaki; Panagiotis Xidas; Panagiotis Giannakoudakis; Konstantinos Triantafyllidis; Panagiotis Spathis

    2017-01-01

    The purpose of the present work was to study the corrosion behavior of steel coated with epoxy-(organo) clay nanocomposite films. The investigation was carried out using salt spray exposures, optical and scanning electron microscopy examination, open circuit potential, and electrochemical impedance measurements. The mechanical, thermomechanical, and barrier properties of pristine glassy epoxy polymer and epoxy-clay nanocomposites were examined. The degree of intercalation/exfoliation of clay ...

  9. Atomistic modeling of thermomechanical properties of SWNT/Epoxy nanocomposites

    International Nuclear Information System (INIS)

    Fasanella, Nicholas; Sundararaghavan, Veera

    2015-01-01

    Molecular dynamics simulations are performed to compute thermomechanical properties of cured epoxy resins reinforced with pristine and covalently functionalized carbon nanotubes. A DGEBA-DDS epoxy network was built using the ‘dendrimer’ growth approach where 75% of available epoxy sites were cross-linked. The epoxy model is verified through comparisons to experiments, and simulations are performed on nanotube reinforced cross-linked epoxy matrix using the CVFF force field in LAMMPS. Full stiffness matrices and linear coefficient of thermal expansion vectors are obtained for the nanocomposite. Large increases in stiffness and large decreases in thermal expansion were seen along the direction of the nanotube for both nanocomposite systems when compared to neat epoxy. The direction transverse to nanotube saw a 40% increase in stiffness due to covalent functionalization over neat epoxy at 1 K whereas the pristine nanotube system only saw a 7% increase due to van der Waals effects. The functionalized SWNT/epoxy nanocomposite showed an additional 42% decrease in thermal expansion along the nanotube direction when compared to the pristine SWNT/epoxy nanocomposite. The stiffness matrices are rotated over every possible orientation to simulate the effects of an isotropic system of randomly oriented nanotubes in the epoxy. The randomly oriented covalently functionalized SWNT/Epoxy nanocomposites showed substantial improvements over the plain epoxy in terms of higher stiffness (200% increase) and lower thermal expansion (32% reduction). Through MD simulations, we develop means to build simulation cells, perform annealing to reach correct densities, compute thermomechanical properties and compare with experiments. (paper)

  10. Accelerated thermal aging of rubber modified epoxy encapsulants

    International Nuclear Information System (INIS)

    Sayre, J.A.

    1979-01-01

    A program is outlined to enable prediction of physical properties of rubber modified epoxy encapsulants over the life time of the extended life neutron generators. Preliminary results show that the chief aging phenomenon occurring is increased crosslink density of the epoxy matrix. No changes in the rubber phase have been detected. The effect of increased epoxy crosslink density has been higher volume resistivity at 66 0 C, increased tensile strength, and decreased ultimate elongation

  11. Positron lifetime study of electron-irradiated epoxy resins

    International Nuclear Information System (INIS)

    Suevegh, K.; Vertes, A.; Wojnarovits, L.; Foeldiak, G.; Liszkai, L.; Kajcsos, Zs.

    1990-01-01

    Two bisphenol-A type epoxy resins were irradiated by electron beam and studied afterwards by positron lifetime spectroscopy. An interesting result is that despite of the considerable amount of free-radicals, no inhibition of positronium formation was observed in the two epoxies. Nevertheless, several serious differences were detected between the studied polymers. The results suggest that the radiation-resistant properties of epoxies depend strongly on the amount of the curing agent. (author) 8 refs.; 2 figs

  12. Selective Clay Placement Within a Silicate-Clay Epoxy Blend Nanocomposite

    Science.gov (United States)

    Miller, Sandi G (Inventor)

    2013-01-01

    A clay-epoxy nanocomposite may be prepared by dispersing a layered clay in an alkoxy epoxy, such as a polypropylene oxide based epoxide before combining the mixture with an aromatic epoxy to improve the nanocomposite's thermal and mechanical properties.

  13. Halloysite reinforced epoxy composites with improved mechanical properties

    Directory of Open Access Journals (Sweden)

    Saif Muhammad Jawwad

    2016-03-01

    Full Text Available Halloysite nanotubes (HNTs reinforced epoxy composites with improved mechanical properties were prepared. The prepared HNTs reinforced epoxy composites demonstrated improved mechanical properties especially the fracture toughness and flexural strength. The flexural modulus of nanocomposite with 6% mHNTs loading was 11.8% higher than that of neat epoxy resin. In addition, the nanocomposites showed improved dimensional stability. The prepared halloysite reinforced epoxy composites were characterized by thermal gravimetric analysis (TGA. The improved properties are attributed to the unique characteristics of HNTs, uniform dispersion of reinforcement and interfacial coupling.

  14. Surface treated fly ash filled modified epoxy composites

    Directory of Open Access Journals (Sweden)

    Uma Dharmalingam

    2015-01-01

    Full Text Available Abstract Fly ash, an inorganic alumino silicate has been used as filler in epoxy matrix, but it reduces the mechanical properties due to its poor dispersion and interfacial bonding with the epoxy matrix. To improve its interfacial bonding with epoxy matrix, surface treatment of fly ash was done using surfactant sodium lauryl sulfate and silane coupling agent glycidoxy propyl trimethoxy silane. An attempt is also made to reduce the particle size of fly ash using high pressure pulverizer. To improve fly ash dispersion in epoxy matrix, the epoxy was modified by mixing with amine containing liquid silicone rubber (ACS. The effect of surface treated fly ash with varying filler loadings from 10 to 40% weight on the mechanical, morphological and thermal properties of modified epoxy composites was investigated. The surface treated fly ash was characterized by particle size analyzer and FTIR spectra. Morphological studies of surface treated fly ash filled modified epoxy composites indicate good dispersion of fillers in the modified epoxy matrix and improves its mechanical properties. Impact strength of the surface treated fly ash filled modified epoxy composites show more improvement than unmodified composites.

  15. Mechanical Reinforcement of Epoxy Composites with Carbon Fibers and HDPE

    Science.gov (United States)

    He, R.; Chang, Q.; Huang, X.; Li, J.

    2018-01-01

    Silanized carbon fibers (CFs) and a high-density polyethylene with amino terminal groups (HDPE) were introduced into epoxy resins to fabricate high-performance composites. A. mechanical characterization of the composites was performed to investigate the effect of CFs in cured epoxy/HDPE systems. The composites revealed a noticeable improvement in the tensile strength, elongation at break, flexural strength, and impact strength in comparison with those of neat epoxy and cured epoxy/HDPE systems. SEM micrographs showed that the toughening effect could be explained by yield deformations, phase separation, and microcracking.

  16. Design of carbon nanofiber embedded conducting epoxy resin

    International Nuclear Information System (INIS)

    Gantayat, Subhra; Sarkar, Niladri; Rout, Dibyaranjan; Swain, Sarat K.

    2017-01-01

    Acid treated carbon nanofiber (t-CNF) reinforced epoxy nanocomposites were fabricated by hand lay-up method with various wt % of t-CNF loadings. Pristine or unmodified carbon nano fibers (u-CNFs) were made compatible with epoxy matrix by means of mixed acid treatment. Fabricated nanocomposites were characterized with Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD) study, scanning electron microscopy (SEM), transmission electron microscopy (TEM) and atomic force microscopy (AFM). Mechanical and thermal properties of the nanocomposites were measured as a function of t-CNF content. Effect of acid treated CNFs on to the mechanical properties of epoxy nanocomposites was justified by comparing the mechanical properties of epoxy/t-CNF and epoxy/u-CNF nanocomposites with same loading level. The electrical conductivity was achieved by epoxy resin with a threshold at 1 wt % of t-CNF. Substantial improvement in thermal, mechanical and electrical properties of the synthesized epoxy/t-CNF nanocomposites may be suitable for fabricating electronic devices. - Highlights: • Epoxy/t-CNF nanocomposites are characterized by XRD, FTIR, SEM, AFM and TEM. • Electrical conductivity was achieved by epoxy with a threshold at 1 wt% of t-CNF. • Tensile strength is enhanced by 40% due to dispersion of t-CNF. • Synthesized nanocomposites are suitable for fabricating electronic devises.

  17. Understanding the thermal, mechanical and electrical properties of epoxy nanocomposites

    International Nuclear Information System (INIS)

    Sarathi, R.; Sahu, R.K.; Rajeshkumar, P.

    2007-01-01

    In the present work, the electrical, mechanical and thermal properties of epoxy nanocomposite materials were studied. The electrical insulation characteristics were analyzed through short time breakdown voltage test, accelerated electrical ageing test, and by tracking test. The breakdown voltage increases with increase in nano-clay content up to 5 wt%, under AC and DC voltages. The volume resistivity, permittivity and tan(δ) of the epoxy nanocomposites were measured. The Weibull studies indicate that addition of nanoclay upto 5 wt% enhances the characteristic life of epoxy nanocomposite insulation material. The tracking test results indicate that the tracking time is high with epoxy nanocomposites as compared to pure epoxy. Ageing studies were carried out to understand the surface characteristic variation through contact angle measurement. The hydrophobicity of the insulating material was analysed through contact angle measurement. The diffusion coefficients of the material with different percentage of clay in epoxy nanocomposites were calculated. The exfoliation characteristics in epoxy nanocomposites were analyzed through wide angle X-ray diffraction (WAXD) studies. The thermal behaviour of the epoxy nanocomposites was analyzed by carrying out thermo gravimetric-differential thermal analysis (TG-DTA) studies. Heat deflection temperature of the material was measured to understand the stability of the material for intermittent temperature variation. The dynamic mechanical analysis (DMA) results indicated that storage modulus of the material increases with small amount of clay in epoxy resin. The activation energy of the material was calculated from the DMA results

  18. Design of carbon nanofiber embedded conducting epoxy resin

    Energy Technology Data Exchange (ETDEWEB)

    Gantayat, Subhra [Department of Chemistry, Veer Surendra Sai University of Technology, Burla, Sambalpur 768018, Odisha (India); School of Applied Sciences, KIIT University, Bhubaneswar 751024, Odisha (India); Sarkar, Niladri [Department of Chemistry, Veer Surendra Sai University of Technology, Burla, Sambalpur 768018, Odisha (India); Rout, Dibyaranjan [School of Applied Sciences, KIIT University, Bhubaneswar 751024, Odisha (India); Swain, Sarat K., E-mail: swainsk2@yahoo.co.in [Department of Chemistry, Veer Surendra Sai University of Technology, Burla, Sambalpur 768018, Odisha (India)

    2017-01-15

    Acid treated carbon nanofiber (t-CNF) reinforced epoxy nanocomposites were fabricated by hand lay-up method with various wt % of t-CNF loadings. Pristine or unmodified carbon nano fibers (u-CNFs) were made compatible with epoxy matrix by means of mixed acid treatment. Fabricated nanocomposites were characterized with Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD) study, scanning electron microscopy (SEM), transmission electron microscopy (TEM) and atomic force microscopy (AFM). Mechanical and thermal properties of the nanocomposites were measured as a function of t-CNF content. Effect of acid treated CNFs on to the mechanical properties of epoxy nanocomposites was justified by comparing the mechanical properties of epoxy/t-CNF and epoxy/u-CNF nanocomposites with same loading level. The electrical conductivity was achieved by epoxy resin with a threshold at 1 wt % of t-CNF. Substantial improvement in thermal, mechanical and electrical properties of the synthesized epoxy/t-CNF nanocomposites may be suitable for fabricating electronic devices. - Highlights: • Epoxy/t-CNF nanocomposites are characterized by XRD, FTIR, SEM, AFM and TEM. • Electrical conductivity was achieved by epoxy with a threshold at 1 wt% of t-CNF. • Tensile strength is enhanced by 40% due to dispersion of t-CNF. • Synthesized nanocomposites are suitable for fabricating electronic devises.

  19. Effect of the hardener to epoxy monomer ratio on the water absorption behavior of the DGEBA/TETA epoxy system

    Directory of Open Access Journals (Sweden)

    Ayrton Alef Castanheira Pereira

    2016-02-01

    Full Text Available Abstract The water absorption behavior of the DGEBA/TETA epoxy system was evaluated as a function of the epoxy monomer to amine hardener ratio. Weight gain versus immersion time curves were obtained and the experimental points were fitted using Fickian and Non-Fickian diffusion models. The results obtained showed that for all epoxy monomer to hardener ratios analyzed water diffusion followed non-Fickian behavior. It was possible to correlate the water absorption behavior to the macromolecular structure developed when the epoxy/ hardener ratio was varied. All epoxy/hardener ratios present a two-phase macromolecular structure, composed of regions with high crosslink density and regions with lower crosslinking. Epoxy rich systems have a more open macromolecular structure with a lower fraction of the dense phase than the amine rich systems, which present a more compact two-phase structure.

  20. Comparison of structural health assessment capabilities in epoxy – carbon black and epoxy – carbon nanotube nanocomposites

    OpenAIRE

    F. Inam; B. R. Bhat; N. Luhyna; T. Vo

    2014-01-01

    A novel method for comparing structural health of different types of brittle epoxy nanocomposites filled with carbon nanostructured fillers is presented. Epoxy – 0.2 vol% carbon black (CB) and epoxy – 0.2 vol% carbon nanotube (CNT) nanocomposite bars were prepared by calendering and thermal curing. Nanocomposite bars were subjected to Vickers diamond indentation to produce sub-surface damage. Electrical conductivities were analysed by 4-point method to estimate the structural damage caused by...

  1. Effect of Dose Deposition Profile on E Beam Curing Conversion and Physical Properties of Thick Thermosetting Materials

    International Nuclear Information System (INIS)

    Mommer, C.

    2006-01-01

    Ionizing radiation is currently applied in new curing process for composites with thermosetting matrix bearing vinyl moieties and more generally unsaturations. The high single or multiple dose curing progression of thick samples of acrylate functional oligomers has been investigated by means of Raman microscopy. The Raman microscopy technique allows localized and accurate measurements to reveal the depth conversion profiles. Measurements have been performed on samples treated with increasing doses and with the use of different kinds of high energy electron accelerators available on the market. It was shown that the conversion was not equal thru the samples thickness in all cases, leading to gradient properties in the thermosetting materials which can be of a great importance in composite parts applications. The purpose of these observations has been investigated and it points out the importance of the heat dissipation in the advancement of the polymerisation reaction

  2. [Effect of mitomycin C dissolved in a reversible thermosetting gel on outcome of filtering surgery in the rabbit].

    Science.gov (United States)

    Ichien, K; Sawada, A; Yamamoto, T; Kitazawa, Y; Shiraki, R; Yoh, M

    1999-04-01

    Based on our previous report that showed enhanced transfer of mitomycin C to the sclera and the conjunctiva by dissolving the antiproliferative in a reversible thermo-setting gel, we conducted a study to investigate the efficacy of the mitomycin C-gel in the rabbit. We subconjunctivally injected 0.1 ml of the mitomycin C-gel solution containing several amounts of the drug. Trephination was performed in the injected region 24 hours later. Intraocular pressure measurement, and photography and ultrasound biomicroscopic examination of the filtering bleb were done 1, 2, and 4 weeks postoperatively. The gel containing 3.0 micrograms or more mitomycin C significantly enhanced bleb formation in addition to reducing the intraocular pressure. The reversible thermo-setting gel seems to facilitate filtration following glaucoma filtering surgery in the rabbit and deserves further investigation as a new method of mitomycin C application.

  3. Atomistic Modeling of Thermal Conductivity of Epoxy Nanotube Composites

    Science.gov (United States)

    Fasanella, Nicholas A.; Sundararaghavan, Veera

    2016-05-01

    The Green-Kubo method was used to investigate the thermal conductivity as a function of temperature for epoxy/single wall carbon nanotube (SWNT) nanocomposites. An epoxy network of DGEBA-DDS was built using the `dendrimer' growth approach, and conductivity was computed by taking into account long-range Coulombic forces via a k-space approach. Thermal conductivity was calculated in the direction perpendicular to, and along the SWNT axis for functionalized and pristine SWNT/epoxy nanocomposites. Inefficient phonon transport at the ends of nanotubes is an important factor in the thermal conductivity of the nanocomposites, and for this reason discontinuous nanotubes were modeled in addition to long nanotubes. The thermal conductivity of the long, pristine SWNT/epoxy system is equivalent to that of an isolated SWNT along its axis, but there was a 27% reduction perpendicular to the nanotube axis. The functionalized, long SWNT/epoxy system had a very large increase in thermal conductivity along the nanotube axis (~700%), as well as the directions perpendicular to the nanotube (64%). The discontinuous nanotubes displayed an increased thermal conductivity along the SWNT axis compared to neat epoxy (103-115% for the pristine SWNT/epoxy, and 91-103% for functionalized SWNT/epoxy system). The functionalized system also showed a 42% improvement perpendicular to the nanotube, while the pristine SWNT/epoxy system had no improvement over epoxy. The thermal conductivity tensor is averaged over all possible orientations to see the effects of randomly orientated nanotubes, and allow for experimental comparison. Excellent agreement is seen for the discontinuous, pristine SWNT/epoxy nanocomposite. These simulations demonstrate there exists a threshold of the SWNT length where the best improvement for a composite system with randomly oriented nanotubes would transition from pristine SWNTs to functionalized SWNTs.

  4. Full-fluence tests of experimental thermosetting fuel rods for the high-temperature gas-cooled reactor

    International Nuclear Information System (INIS)

    Bullock, R.E.

    1981-01-01

    The irradiation performance of injected thermosetting fuel rods is compared to that of standard pitch-temperature gas-cooled reactor requirements. The primary objective of the experiments reported here was to obtain additional irradiation data at higher fluences for resin-based rods with intermediate binder char contents within the 15 to 30 wt% ''window of acceptability'' that had been previously established. 12 refs

  5. Assessment of ecological safety of spent ionite localization in thermosetting plastics on the base of shale phenols

    International Nuclear Information System (INIS)

    Il'ina, O.V.; Pokonova, Yu.V.; Ivshina, O.A.

    1993-01-01

    The thermosetting plastic on the base of shale phenols, namely, althiein, is suggested for radioactive waste solidification. The ecological safety of spent ion exchange resins localization in althein determined according to radionuclide washing from the solidified products and the strength of these products under different storage conditions, is evaluated. The radionuclide release into environment from fixed blocks does not exceed 0.05-0.15% in respect to the initial radioactivity

  6. Method for compression molding of thermosetting plastics utilizing a temperature gradient across the plastic to cure the article

    Science.gov (United States)

    Heier, W. C. (Inventor)

    1974-01-01

    A method is described for compression molding of thermosetting plastics composition. Heat is applied to the compressed load in a mold cavity and adjusted to hold molding temperature at the interface of the cavity surface and the compressed compound to produce a thermal front. This thermal front advances into the evacuated compound at mean right angles to the compression load and toward a thermal fence formed at the opposite surface of the compressed compound.

  7. Epoxy-resin adhesive and method for bonding using such an epoxy resin adhesive

    NARCIS (Netherlands)

    Bhowmik, S.; Poulis, J.A.; Benedictus, R.

    2008-01-01

    The invention relates to an epoxy resin adhesive comprising a dotation of nano-substances, wherein the nano- substances are selected from the group comprising carbon-fibre nanotubes, carbon nano-fibres, silicate nano powders, and wherein the nano-substances are dispersed in the adhesive with a

  8. Long term behavior of thermo-sets under ionizing radiation: influence of water

    International Nuclear Information System (INIS)

    Ngono, Yvette

    1999-01-01

    The aim of this work is to study the effects of both ionizing radiation and water on the aging of epoxy resins. Two routes were chosen. Firstly the study of the evolution of the structure of those resins with irradiation. Secondly the study of the evolution of water uptake and of the interaction configuration of H 2 O molecules in the resins after irradiation. Two main methods where used: Infrared for the chemical characterization and hydration studies and solid state 13 C NMR for both chemical characterization and molecular motions studies. Both methods reveal to be very powerful in the case of this study. Effects of ionizing radiation on epoxy resins under study result in the formation of carbonyls and amides and in chain scissions. After irradiation in presence of water vapor, esters are less formed but chain scissions resulting in phenol formation are greater. High resolution 13 C NMR on powder leads to the conclusion that more rigid networks are formed after irradiation of aliphatic amine cured resins with γ-rays. After irradiation, hydration abilities of epoxy resins are increased. Despite differences observed between oxidation products in films irradiated in dry air or in humid air, the water uptakes are very similar, at identical irradiation doses. Before irradiation, association of H 2 O molecules in water-like configurations is made in the environment of the secondary alcohol. After irradiation, those associations are encountered in the vicinity of C=0 groups. (author) [fr

  9. Realtime 3D stress measurement in curing epoxy packaging

    DEFF Research Database (Denmark)

    Richter, Jacob; Hyldgård, A.; Birkelund, Karen

    2007-01-01

    This paper presents a novel method to characterize stress in microsystem packaging. A circular p-type piezoresistor is implemented on a (001) silicon chip. We use the circular stress sensor to determine the packaging induced stress in a polystyrene tube filled with epoxy. The epoxy curing process...

  10. Flexural Properties of Activated Carbon Filled Epoxy Nano composites

    International Nuclear Information System (INIS)

    Khalil, H.P.S.A.; Khalil, H.P.S.A.; Alothman, O.Y.; Paridah, M.T.; Zainudin, E.S.

    2014-01-01

    Activated carbon (AC) filled epoxy nano composites obtained by mixing the desired amount of nano AC viz., bamboo stem, oil palm empty fruit bunch, and coconut shell from agricultural biomass with the epoxy resin. Flexural properties of activated carbons filled epoxy nano composites with 1 %, and 5 % filler loading were measured. In terms of flexural strength and modulus, a significant increment was observed with addition of 1 % vol and 5 % vol nano-activated carbon as compared to neat epoxy. The effect of activated carbon treated by two chemical agents (potassium hydroxide and phosphoric acid) on the flexural properties of epoxy nano composites were also investigated. Flexural strength of activated carbon-bamboo stem, activated carbon-oil palm, and activated carbon-coconut shell reinforced epoxy nano composites showed almost same value in case of 5 % potassium hydroxide activated carbon. Flexural strength of potassium hydroxide activated carbon-based epoxy nano composites was higher than phosphoric acid activated carbon. The flexural toughness of both the potassium hydroxide and phosphoric acid activated carbon reinforced composites range between 0.79 - 0.92 J. It attributed that developed activated carbon filled epoxy nano composites can be used in different applications. (author)

  11. Epoxy modified bitumen : Chemical hardening and its interpretation

    NARCIS (Netherlands)

    Apostolidis, P.; Pipintakos, G.; van de Ven, M.F.C.; Liu, X.; Erkens, Sandra; Scarpas, Athanasios

    2018-01-01

    Epoxy modified bitumen (EMB) is a promising technology for long lasting paving materials ensuring higher resistance to rutting, oxygen- and moisture-induced damage. In this paper, an analysis of the chemical reactions that take place during the chemical hardening process (curing) of epoxy modified

  12. Environmental Degradation and Durability of Epoxy-Clay Nanocomposites

    Directory of Open Access Journals (Sweden)

    Raman P. Singh

    2010-01-01

    Full Text Available This experimental investigation reports on the durability of epoxy-clay nanocomposites upon exposure to multiple environments. Nanocomposites are fabricated by mixing the clay particles using various combinations of mechanical mixing, high-shear dispersion, and ultrasonication. Clay morphology is characterized using X-ray diffraction and transmission electron microscopy. Specimens of both neat epoxy and the epoxy-clay nanocomposite are subjected to two environmental conditions: combined UV radiation and condensation on 3-hour repeat cycle and constant temperature-humidity, for a total exposure duration of 4770 hours. The presence of nanoscale clay inhibits moisture uptake, as demonstrated by exposure to constant temperature-humidity. Nonetheless, both materials lose mass under exposure to combined UV radiation and condensation due to the erosion of epoxy by a synergistic process. Surprisingly, the epoxy-clay specimens exhibit greater mass loss, as compared to neat epoxy. Mechanical testing shows that either environment does not significant affect the flexure modulus of either material. On the other hand, both materials undergo degradation in flexural strength when exposed to either environment. However, the epoxy-clay nanocomposite retains 37% more flexure strength than the neat epoxy after 4072 hours of exposure.

  13. Design and analysis of MEMS MWCNT / epoxy strain sensor using ...

    Indian Academy of Sciences (India)

    Gaurav Sapra

    2017-06-20

    Jun 20, 2017 ... In this paper, highly sensitive MEMS-based multi- walled (MWCNT)/epoxy strain sensor has been designed using ... This paper also discusses the process flow for fabricating MWCNT/epoxy thin film ... stone bridge, i.e., connected to the gold metal pad of the sensor. The change in resistance with respect to.

  14. Wettability of nano-epoxies to UHMWPE fibers.

    Science.gov (United States)

    Neema, S; Salehi-Khojin, A; Zhamu, A; Zhong, W H; Jana, S; Gan, Y X

    2006-07-01

    Ultra high molecular weight polyethylene (UHMWPE) fibers have a unique combination of outstanding mechanical, physical, and chemical properties. However, as reinforcements for manufacturing high performance composite materials, UHMWPE fibers have poor wettability with most polymers. As a result, the interfacial bonding strength between the fibers and polymer matrices is very low. Recently, developing so-called nano-matrices containing reactive graphitic nanofibers (r-GNFs) has been proposed to promote the wetting of such matrices to certain types of fiber reinforcements. In this work, the wettability of UHMWPE fibers with different epoxy matrices including a nano-epoxy, and a pure epoxy was investigated. Systematic experimental work was conducted to determine the viscosity of the epoxies, the contact angle between the epoxies and the fibers. Also obtained are the surface energy of the fibers and the epoxies. The experimental results show that the wettability of the UHMWPE fibers with the nano-epoxy is much better than that of the UHMWPE fibers with the pure epoxy.

  15. Mechanical properties of graphene oxide (GO/epoxy composites

    Directory of Open Access Journals (Sweden)

    Shivan Ismael Abdullah

    2015-08-01

    Full Text Available In this study, the effects of graphene oxide (GO on composites based on epoxy resin were analyzed. Different contents of GO (1.5–6 vol.% were added to epoxy resin. The GO/epoxy composite was prepared using the casting method and was prepared under room temperature. Mechanical tests’ results such as tensile test, impact test and hardness test show enhancements of the mechanical properties of the GO/epoxy composite. The experimental results clearly show an improvement in the Young’s modulus, tensile strength and hardness. The impact strength was seen to decrease, pointing to brittleness increase of the GO/epoxy composite. A microstructure analysis using Scanning Electron Microscopy (SEM and X-ray diffraction (XRD analysis was also performed, which showed how GO impeded the propagation of cracks in the composite. From the SEM images we observed the interface between the GO and the epoxy composite. As can be seen from this research, the GO/epoxy composites can be used for a large number of applications. The results of this research are a strong evidence for GO/epoxy composites being a potential candidate for use in a variety of industrial applications, especially for automobile parts, aircraft components, and electronic parts such as supercapacitors, transistors, etc.

  16. Chemical changes and tensile and electrical properties of epoxy ...

    African Journals Online (AJOL)

    The properties of epoxy rsesin can be improved by the use of nanofiller such as carbon black (CB), The nanocomposite was synthesized by dispersion via sonication and shear mixing. The morphology, surface chemistry and the structure of CB and the epoxy/CB nanocomposites were investigated using XPS, FTIR, FESEM, ...

  17. Environmental Degradation and Durability of Epoxy-Clay Nanocomposites

    International Nuclear Information System (INIS)

    Singh, R.P.; Zunjarrao, S.C.; Pandey, G.; Khait, M.; Korach, C.S.

    2010-01-01

    This experimental investigation reports on the durability of epoxy-clay nanocomposites upon exposure to multiple environments. Nanocomposites are fabricated by mixing the clay particles using various combinations of mechanical mixing, high-shear dispersion, and ultrasonication. Clay morphology is characterized using X-ray diffraction and transmission electron microscopy. Specimens of both neat epoxy and the epoxy-clay nanocomposite are subjected to two environmental conditions: combined UV radiation and condensation on 3-hour repeat cycle and constant temperature-humidity, for a total exposure duration of 4770 hours. The presence of nanoscale clay inhibits moisture uptake, as demonstrated by exposure to constant temperature-humidity. Nonetheless, both materials lose mass under exposure to combined UV radiation and condensation due to the erosion of epoxy by a synergistic process. Surprisingly, the epoxy-clay specimens exhibit greater mass loss, as compared to neat epoxy. Mechanical testing shows that either environment does not significant affect the flexure modulus of either material. On the other hand, both materials undergo degradation in flexural strength when exposed to either environment. However, the epoxy-clay nanocomposite retains 37% more flexure strength than the neat epoxy after 4072 hours of exposure.

  18. Epoxy Crosslinked Silica Aerogels (X-Aerogels)

    Science.gov (United States)

    fabrizio, Eve; Ilhan, Faysal; Meador, Mary Ann; Johnston, Chris; Leventis, Nicholas

    2004-01-01

    NASA is interested in the development of strong lightweight materials for the dual role of thermal insulator and structural component for space vehicles; freeing more weight for useful payloads. Aerogels are very-low density materials (0.010 to 0.5 g/cc) that, due to high porosity (meso- and microporosity), can be, depending on the chemical nature of the network, ideal thermal insulators (thermal conductivity approx. 15 mW/mK). However, aerogels are extremely fragile. For practical application of aerogels, one must increase strength without compromising the physical properties attributed to low density. This has been achieved by templated growth of an epoxy polymer layer that crosslinks the "pearl necklace" network of nanoparticles: the framework of a typical silica aerogel. The requirement for conformal accumulation of the epoxy crosslinker is reaction both with the surface of silica and with itself. After cross-linking, the strength of a typical aerogel monolith increases by a factor of 200, in the expense of only a 2-fold increase in density. Strength is increased further by coupling residual unreacted epoxides with diamine.

  19. Extremely low temperature properties of epoxy GFRP

    International Nuclear Information System (INIS)

    Kadotani, Kenzo; Nagai, Matao; Aki, Fumitake.

    1983-01-01

    The examination of fiber-reinforced plastics, that is, plastics such as epoxy, polyester and polyimide reinforced with high strength fibers such as glass, carbon, boron and steel, for extremely low temperature use began from the fuel tanks of rockets. Therafter, the trial manufacture of superconducting generators and extremely low temperature transformers and the manufacture of superconducting magnets for nuclear fusion experimental setups became active, and high performance FRPs have been adopted, of which the extremely low temperature properties have been sufficiently grasped. Recently, the cryostats made of FRPs have been developed, fully utilizing such features of FRPs as high strength, high rigidity, non-magnetic material, insulation, low heat conductivity, light weight and the freedom of molding. In this paper, the mechanical properties at extremely low temperature of the plastic composite materials used as insulators and structural materials for extremely low temperature superconducting equipment is outlined, and in particular, glass fiber-reinforced epoxy laminates are described somewhat in detail. The fracture strain of GFRP at extremely low temperature is about 1.3 times as large as that at room temperature, but at extremely low temperature, clear cracking occurred at 40% of the fracture strain. The linear thermal contraction of GFRP showed remarkable anisotropy. (Kako, I.)

  20. Comparison of structural health assessment capabilities in epoxy – carbon black and epoxy – carbon nanotube nanocomposites

    Directory of Open Access Journals (Sweden)

    F. Inam

    2014-01-01

    Full Text Available A novel method for comparing structural health of different types of brittle epoxy nanocomposites filled with carbon nanostructured fillers is presented. Epoxy – 0.2 vol% carbon black (CB and epoxy – 0.2 vol% carbon nanotube (CNT nanocomposite bars were prepared by calendering and thermal curing. Nanocomposite bars were subjected to Vickers diamond indentation to produce sub-surface damage. Electrical conductivities were analysed by 4-point method to estimate the structural damage caused by indentation. For comprehensive comparison, fracture toughness and percolation threshold were analysed as well. Because of the systematically induced indentation damage, a sharp decrease of 89% was observed in the electrical conductivity of epoxy – CNT nanocomposite as compared to 25% in the electrical conductivity of epoxy – CB nanocomposite. CNTs impart superior damage sensing capability in brittle nanocomposite structures, in comparison to CB, due to their high aspect ratio (fibrous nature and high electrical conductivity.

  1. Fabrication of highly hydrophobic two-component thermosetting polyurethane surfaces with silica nanoparticles

    Science.gov (United States)

    Yang, Guang; Song, Jialu; Hou, Xianghui

    2018-05-01

    Highly hydrophobic thermosetting polyurethane (TSU) surfaces with micro-nano hierarchical structures were developed by a simple process combined with sandpaper templates and nano-silica embellishment. Sandpapers with grit sizes varying from 240 to 7000 grit were used to obtain micro-scale roughness on an intrinsic hydrophilic TSU surface. The surface wettability was investigated by contact angle measurement. It was found that the largest contact angle of the TSU surface without nanoparticles at 102 ± 3° was obtained when the template was 240-grit sandpaper and the molding progress started after 45 min curing of TSU. Silica nanoparticles modified with polydimethylsiloxane were scattered onto the surfaces of both the polymer and the template to construct the desirable nanostructures. The influences of the morphology, surface composition and the silica content on the TSU surface wettability were studied by scanning electron microscopy (SEM), attenuated total reflection (ATR) infrared (IR) spectroscopy, X-ray photoelectron spectroscopy (XPS) and contact angle measurements. The surface of the TSU/SiO2 nanocomposites containing 4 wt% silica nanoparticles exhibited a distinctive dual-scale structure and excellent hydrophobicity with the contact angle above 150°. The mechanism of wettability was also discussed by Wenzel model and Cassie-Baxter model.

  2. Thermoset polymers chemo-rheology dedicated to reactive rotational moulding (RRM) understanding and control

    International Nuclear Information System (INIS)

    Viale, J.

    2009-12-01

    This study comes within the scope of New Technology for Energy, particularly for high pressure hydrogen storage. Reactive Rotational Moulding has been identified as an adapted process for hydrogen-tight liners manufacturing. Thus the Reactive Rotational Moulding process has been studied in order to find theoretical tools dedicated to the understanding of such a reactive forming process. Chemical kinetics of four polyurethanes and poly-epoxides reactive systems have been determined on classical isothermal conditions and original aniso-thermal conditions i.e. on temperature ramps. Aniso-thermal conditions have been selected because they corresponds better to real process conditions. Rheological behaviour have also been characterized on two different approaches, an isothermal one and on temperature ramps. In particular, viscosity have been described as a function of heating rate. These physical and chemical results have been compiled in an original state diagram in order to show material properties evolution in a time-temperature space. The whole ex situ characterizations are then managed to described the behavior of the different formulations during the rotational moulding. Moreover they allow to form specific materials and so to widen the range of material to thermoset polymers. Finally, in order to correlate theoretical deduction to real reactive systems evolution, the elaboration of innovating monitoring tool based on ultrasonic analysis has been studied. To begin, polymerization monitoring criteria have been identified and then specific techniques have been set to monitor these criteria in real forming process. (author)

  3. Thermosetting microemulsions and mixed micellar solutions as drug delivery systems for periodontal anesthesia.

    Science.gov (United States)

    Scherlund, M; Malmsten, M; Holmqvist, P; Brodin, A

    2000-01-20

    In the present study, thermosetting microemulsions and mixed micellar solutions were investigated as drug delivery systems for anesthetizing the periodontal pocket. The structure of the systems, consisting of the active ingredients lidocaine and prilocaine, as well as two block copolymers (Lutrol F127 and Lutrol F68), was investigated by NMR spectroscopy and photon correlation spectroscopy (PCS). The results obtained for dilute (1-3% w/w) solutions show discrete micelles with a diameter of 20-30 nm and a critical micellization temperature of 25-35 degrees C. Gel permeation chromatography (GPC) was used to study the distribution of the active ingredients, and indicates a preferential solubilization of the active components in micelles over unimers. Analogous to the Lutrol F127 single component system these formulations display an abrupt gelation on increasing temperature. The gelation temperature was found to depend on both the drug ionization and concentration. These systems have several advantages over emulsion-based formulations including good stability, ease of preparation, increased drug release rate, and improved handling due to the transparency of the formulations.

  4. Solvent Free Low-Melt Viscosity Imide Oligomers And Thermosetting Polyimide Composites

    Science.gov (United States)

    Chuang, CHun-Hua (Inventor)

    2006-01-01

    This invention relates to the composition and a solvent-free process for preparing novel imide oligomers and polymers specifically formulated with effective amounts of a dianhydride such as 2,3,3',4-biphenyltetra carboxylic dianydride (a-BPDA), at least one aromatic diamine' and an endcapped of 4-phenylethynylphthalic anhydride (PEPA) or nadic anhydride to produce imide oligomers that possess a low-melt viscosity of 1-60 poise at 260-280" C. When the imide oligomer melt is cured at about 371 C. in a press or autoclave under 100-500 psi, the melt resulted in a thermoset polyimide having a glass transition temperature (T(sub g)) equal to and above 310 C. A novel feature of this process is that the monomers; namely the dianhydrides, diamines and the endcaps, are melt processable to form imide oligomers at temperatures ranging between 232-280 C. (450-535 F) without any solvent. These low-melt imide oligomers can be easily processed by resin transfer molding (RTM), vacuum-assisted resin transfer molding (VARTM) or the resin infusion process with fiber preforms e.g. carbon, glass or quartz preforms to produce polyimide matrix composites with 288-343C (550-650 F) high temperature performance capability.

  5. Pharmacokinetics of timolol in aqueous humor sampled by microdialysis after topical administration of thermosetting gels.

    Science.gov (United States)

    Wei, Gang; Ding, Ping-Tian; Zheng, Jun-Min; Lu, Wei-Yue

    2006-01-01

    In order to develop a thermosetting gel-based formulation, the ocular pharmacokinetics of timolol was studied utilizing microdialysis sampling technique after topical administration. A linear microdialysis probe was characterized and implanted in the anterior chamber of a rabbit. Dialysate samples collected from the aqueous humor (AH) were directly injected into the HPLC system without any pre-treatment and no interference was observed in the blank sample. The measured in vitro recovery of the probe was 57.67%; however, the in vivo recovery significantly decreased to 16.78% when assessed by the retrodialysis method, which was used to calculate the timolol concentration in AH. Although in the initial 15 min the drug concentrations in AH were comparable to that of the timolol solution, increased Cmax and significantly improved ocular bioavailability were obtained for the gel. When sodium deoxycholate (DC) was incorporated in the gel as a penetration enhancer, a 2-fold increment in the ocular bioavailability was achieved with an increased Cmax and significantly suspended Tmax. The results demonstrated that microdialysis coupled to HPLC is a powerful tool to investigate the ocular pharmacokinetic, and hence facilitates the design of ophthalmic formulations. Copyright 2005 John Wiley & Sons, Ltd.

  6. [Mechanical and dimensional properties of thermosetting resins for crown (author's transl)].

    Science.gov (United States)

    Hirasawa, T; Hirano, S; Harashima, I; Hirabayashi, S; Mori, R

    1979-10-01

    The various mechanical and dimensional properties of seven thermosetting methacrylic resins for crown and one heat-curing methacrylic resin as the control were investigated. The obtained results were as follows. 1. The water sorption, namely amount of sorption water and linear expansion by water sorption of hydrophobic poly-bis-MEPP resins were 50 to 70% of that of the control. But hydrophilic poly-EDMA resins indicated the water sorption about 1 to 1.5 times as much as the control. And a poly-UDMA resin was also hydrophilic as poly-EDMA resins, indicated about 1.3 times as much as the control. 2. The properties of poly-bis-MEPP resins were more excellent than that of poly-EDMA resins especially in the wet condition, at least were equal. 3. A poly-UDMA resin contained so-called organic composite fillers, indicated more excellent properties than other resins on hardness, abrasion resistance, linear coefficient of thermal expansion, compressive strength and bending strength in the dry condition. But, in the wet condition, some of these properties of a poly-UDMA resin were approximately equal to those of other resins.

  7. Thermosetting gel for the delivery of 5-aminolevulinic acid esters to the cervix.

    Science.gov (United States)

    Collaud, Sabine; Peng, Qian; Gurny, Robert; Lange, Norbert

    2008-07-01

    5-Aminolevulinic acid (5-ALA)-mediated photodynamic therapy has been proposed as an alternative, cervix-sparing treatment for cervical intraepithelial neoplasia (CIN). In this context, topical application of 5-ALA to the cervix is beneficial due to the small necessary dose and its minimal side effects. Therefore, lipophilic 5-ALA esters, such as hexylaminolevulinate (HAL), have led to improved local bioavailability and therapeutic efficacy. Hydrogels have shown to be more appropriate for the local delivery of these derivatives, but due to the limited long-term stability of such formulations at 25 degrees C, the development of an extemporaneously prepared hydrogel targeting CIN can be advantageous. Therefore, a poloxamer 407 thermosetting gel, which is liquid at room temperature and becomes a semi-solid when in contact with the female genital tract, has been evaluated in vitro and in vivo. Rheological evaluation has shown that a 17.0% poloxamer 407 hydrogel with a sol-gel transition at 24.8 +/- 0.6 degrees C was the best formulation for easy application and optimal residence time. Furthermore, similarly to other hydrogels previously tested, such a formulation shows a more complete HAL release in vitro than conventional cream vehicles, and tends to increase porphyrin accumulation in nude mice skin. Finally, in vitro release profiles were correlated to the in vivo results.

  8. [Preparation of clear thermosetting resin for veneered crown from several bisMEPP monomers (author's transl)].

    Science.gov (United States)

    Tanaka, T; Nakabayashi, N; Masuhara, E

    1978-07-01

    The whitish translucent shade of a thermosetting resin cured from a mixture of a 2,2-Bis (p-methacryloxy (ethoxy)1-2 phenyl)-propane monomer and PMMA pearls makes it difficult to reconstruct a shade of the natural tooth. The attempt to improve the transparency of the mixed polymer was made in this study. Varying the molecular weight of BisMEPP monomer, PMMA polymer and curing temperature, cured specimens were prepared and their transparency was measured with a spectrophotometer. The results obtained are as follows. 1) In any molecular weight of PMMA, BisMEPP with 2.3 to 3.3 average number of ethylene oxide linkage showed the highest transpalency on the specimen. 2) With increasing the curing temperature, transpalency of the specimens made from BisME4.0 PP increased. With another molecular of BisMEPP, transpalency of the cured specimens showed the highest transpalency at the curing temperature of 120 degrees C. 3) With increasing the molecular weight of PMMA, the transpalency increased.

  9. Removing metal debris from thermosetting EMC powders by Nd-Fe-B permanent magnets

    Directory of Open Access Journals (Sweden)

    Liaw Yowching

    2017-01-01

    Full Text Available During the preparation of thermosetting encapsulation molding compounds (EMCs for semiconductor packaging, metal debris are always present in the EMC powders due to the hard silica fillers in the compound. These metal debris in the EMC powders will cause circuit shortage and therefore have to be removed before molding. In this study, Nd-Fe-B permanent magnets are used to remove these debris. The results show that the metal debris can be removed effectively as the rate of accumulation of the metal debris increases as time proceeds in the removing operation. The removal effectiveness of the debris is affected by both the magnetic flux density and the flow around the magnet. The wake flow behind the magnet is a relatively low speed recirculation region which facilities the attraction of metal debris in the powders. Thus, the largest amount of the accumulated EMC powders occurs downstream of the magnet. Hence, this low speed recirculation region should be better utilized to enhance the removal efficiency of the metal debris.

  10. ROMP-based thermosetting polymers from modified castor oil with various cross-linking agents

    Science.gov (United States)

    Ding, Rui

    Polymers derived from bio-renewable resources are finding an increase in global demand. In addition, polymers with distinctive functionalities are required in certain advanced fields, such as aerospace and civil engineering. In an attempt to meet both these needs, the goal of this work aims to develop a range of bio-based thermosetting matrix polymers for potential applications in multifunctional composites. Ring-opening metathesis polymerization (ROMP), which recently has been explored as a powerful method in polymer chemistry, was employed as a unique pathway to polymerize agricultural oil-based reactants. Specifically, a novel norbornyl-functionalized castor oil alcohol (NCA) was investigated to polymerize different cross-linking agents using ROMP. The effects of incorporating dicyclopentadiene (DCPD) and a norbornene-based crosslinker (CL) were systematically evaluated with respect to curing behavior and thermal mechanical properties of the polymers. Isothermal differential scanning calorimetry (DSC) was used to investigate the conversion during cure. Dynamic DSC scans at multiple heating rates revealed conversion-dependent activation energy by Ozawa-Flynn-Wall analysis. The glass transition temperature, storage modulus, and loss modulus for NCA/DCPD and NCA/CL copolymers with different cross-linking agent loading were compared using dynamic mechanical analysis. Cross-link density was examined to explain the very different dynamic mechanical behavior. Mechanical stress-strain curves were developed through tensile test, and thermal stability of the cross-linked polymers was evaluated by thermogravimetric analysis to further investigate the structure-property relationships in these systems.

  11. Enhancement of mechanical properties of epoxy/graphene nanocomposite

    Science.gov (United States)

    Berhanuddin, N. I. C.; Zaman, I.; Rozlan, S. A. M.; Karim, M. A. A.; Manshoor, B.; Khalid, A.; Chan, S. W.; Meng, Q.

    2017-10-01

    Graphene is a novel class of nanofillers possessing outstanding characteristics including most compatible with most polymers, high absolute strength, high aspect ratio and cost effectiveness. In this study, graphene was used to reinforce epoxy as a matrix, to enhance its mechanical properties. Two types of epoxy composite were developed which are epoxy/graphene nanocomposite and epoxy/modified graphene nanocomposite. The fabrication of graphene was going through thermal expansion and sonication process. Chemical modification was only done for modified graphene where 4,4’-Methylene diphenyl diisocyanate (MDI) is used. The mechanical properties of both nanocomposite, such as Young’s modulus and maximum stress were investigated. Three weight percentage were used for this study which are 0.5 wt%, 1.0 wt% and 1.5 wt%. At 0.5 wt%, modified and unmodified shows the highest value compared to neat epoxy, where the value were 8 GPa, 6 GPa and 0.675 GPa, respectively. For maximum stress, neat epoxy showed the best result compared to both nanocomposite due to the changes of material properties when adding the filler into the matrix. Therefore, both nanocomposite increase the mechanical properties of the epoxy, however modification surface of graphene gives better improvement.

  12. Predicting the mechanical behaviour of Kevlar/epoxy and carbon/epoxy filament-wound tubes

    Science.gov (United States)

    Cazeneuve, C.; Joguet, P.; Maile, J. C.; Oytana, C.

    1992-11-01

    The axial, hoop and shear moduli and failure conditions of carbon/epoxy and Kevlar/epoxy filament-wound tubes have been determined through respective applications of internal pressure, tension and torsion. The introduction in the laminated plate theory of a gradual reduction in individual moduli makes it possible to overcome the limitations of the theory and enables accurate predictions to be made of the linear and non-linear stress/strain curves of 90 deg +/- 0/90 deg tubes. The existence of a dominant layer in the failure of the multilayered tubes has been shown experimentally. When associated with a failure criterion applied to the dominant layer, the new model permits the prediction of tube failure. Agreement between calculated and experimental data is better than 5 percent.

  13. Damage tolerance of candidate thermoset composites for use on single stage to orbit vehicles

    Science.gov (United States)

    Nettles, A. T.; Lance, D.; Hodge, A.

    1994-01-01

    Four fiber/resin systems were compared for resistance to damage and damage tolerance. One toughened epoxy and three toughened bismaleimide (BMI) resins were used, all with IM7 carbon fiber reinforcement. A statistical design of experiments technique was used to evaluate the effects of impact energy, specimen thickness, and impactor diameter on the damage area, as computed by C-scans, and residual compression-after-impact (CAI) strength. Results showed that two of the BMI systems sustained relatively large damage zones yet had an excellent retention of CAI strength.

  14. Thermomechanical Behavior of High Performance Epoxy/Organoclay Nanocomposites

    Directory of Open Access Journals (Sweden)

    Artur Soares Cavalcanti Leal

    2014-01-01

    Full Text Available Nanocomposites of epoxy resin containing bentonite clay were fabricated to evaluate the thermomechanical behavior during heating. The epoxy resin system studied was prepared using bifunctional diglycidyl ether of bisphenol A (DGEBA, crosslinking agent diaminodiphenylsulfone (DDS, and diethylenetriamine (DETA. The purified bentonite organoclay (APOC was used in all experiments. The formation of nanocomposite was confirmed by X-ray diffraction analysis. Specimens of the fabricated nanocomposites were characterized by dynamic mechanical analysis (DMA. According to the DMA results a significant increase in glass transition temperature and storage modulus was evidenced when 1 phr of clay is added to epoxy resin.

  15. Hansen solubility parameters for a carbon fiber/epoxy composite

    DEFF Research Database (Denmark)

    Launay, Helene; Hansen, Charles M.; Almdal, Kristoffer

    2007-01-01

    In this study, the physical affinity between an epoxy matrix and oxidized, unsized carbon fibers has been evaluated using Hansen solubility (cohesion) parameters (HSP). A strong physical compatibility has been shown, since their respective HSP are close. The use of a glassy carbon substrate...... as a model for unsized carbon fiber has been demonstrated as appropriate for the study of interactions between the materials in composite carbon fiber-epoxy systems. The HSP of glassy carbon are similar to those of carbon fibers and epoxy matrix. (C) 2007 Elsevier Ltd. All rights reserved....

  16. Measurements of print-through in graphite fiber epoxy composites

    Science.gov (United States)

    Jaworske, Donald A.; Jeunnette, Timothy T.; Anzic, Judith M.

    1989-01-01

    High-reflectance accurate-contour mirrors are needed for solar dynamic space power systems. Graphite fiber epoxy composites are attractive candidates for such applications owing to their high modulus, near-zero coefficient of thermal expansion, and low mass. However, mirrors prepared from graphite fiber epoxy composite substrates often exhibit print-through, a distortion of the surface, which causes a loss in solar specular reflectance. Efforts to develop mirror substrates without print-through distortion require a means of quantifying print-through. Methods have been developed to quantify the degree of print-through in graphite fiber epoxy composite specimens using surface profilometry.

  17. Generalized morphea/eosinophilic fasciitis overlap after epoxy exposure

    Directory of Open Access Journals (Sweden)

    Warren H. Chan, MS

    2018-03-01

    Full Text Available Generalized morphea is associated with epoxy resin vapors and is characterized by the development of lesions shortly after exposure. Morphea presenting along with eosinophilic fasciitis (EF, or morphea/EF overlap, is rare and an indicator of poor prognosis and resistance to treatment. Here we present a case of generalized morphea/EF overlap linked to epoxy exposure. Our patient received multiple therapies—ultraviolet A1 phototherapy, prednisone, methotrexate, azathioprine, mycophenolate mofetil, cyclophosphamide, cyclosporine, and rituximab—none of which led to a significant response. The refractory nature of this disease warrants vigilance in its association with epoxy exposure.

  18. Epoxy resins used to seal brachytherapy seed

    International Nuclear Information System (INIS)

    Ferreira, Natalia Carolina Camargos; Ferraz, Wilmar Barbosa; Reis, Sergio Carneiro dos; Santos, Ana Maria Matildes dos

    2013-01-01

    Prostate cancer treatment with brachytherapy is recommended for patients with cancer at an early stage. In this treatment, small radioactive seeds are implanted directly in the prostate gland. These seeds are composed at least of one radionuclide carrier and an X-ray marker enclosed within a metallic tube usually sealed by laser process. This process is expensive and, furthermore, it can provoke a partial volatilization of the radionuclide and change the isotropy in dose distribution around the seed. In this paper, we present a new sealing process using epoxy resin. Three kinds of resins were utilized and characterized by scanning electron microscopy (SEM), energy dispersive X ray (EDS) and by differential scanning calorimetry (DSC) after immersion in simulated body fluid (SBF) and in sodium iodine solution (NaI). The sealing process showed excellent potential to replace the sealing laser usually employed. (author)

  19. Degradation of epoxy coatings under gamma irradiation

    International Nuclear Information System (INIS)

    Djouani, F.; Zahra, Y.; Fayolle, B.; Kuntz, M.; Verdu, J.

    2013-01-01

    Epoxy networks based on Diglycidyl ether of bisphenol A (DGEBA) and cured with Jeffamine® (POPA) or polyamidoamine (PAA) were gamma irradiated at 25 °C in air. Dose rates of 50, 200 or 2000 Gy h −1 for doses up 100 kGy were used. Structural changes were monitored by IR spectrophotometry, DSC and sol–gel analysis. Both networks display some common features: for I≥200 Gy h −1 , reaction products grow proportionally to time and the rate is a decreasing function of dose rate. The simplest explanation is that peroxy radicals are the main precursors of these products (in the dose rate domain under study), through a unimolecular rearrangement of which an hypothetical mechanism is proposed. DGEBA–POPA are more reactive then DGEBA–PAA networks (according to IR criteria), that can be attributed to the high reactivity of tertiary CH bands in polyoxypropylene segments. The oxidation of these sites leads to methyl ketones. A simple kinetic model in which methyl ketones result from rearrangements of tertiary peroxyls and from tertiary alkoxyls was proposed. It leads to an expression of the radiochemical yield of methyl ketones (G(MK)) of the form G(MK)=a+bI −1/2 where a and b are parameters depending of elementary rate constants. Experimental G(MK) values are reasonably well fitted by this equation. In DGEBA–PAA networks, a wide variety of oxidation products, among which amides predominate, can be observed. In these networks, chain scissions predominate over crosslinking, whereas a slight predominance of crosslinking was observed, at least for the lowest dose rate, in DGEBA–POPA. - Highlights: ► The effects of irradiation at three distinct dose rates have been studied on two epoxy networks. ► DGEBA–polyamidoamine networks appear more stable than DGEBA–polyoxypropylene diamine ones. ► A simple kinetic model involving methyl ketones is proposed.

  20. Cellulose whisker/epoxy resin nanocomposites.

    Science.gov (United States)

    Tang, Liming; Weder, Christoph

    2010-04-01

    New nanocomposites composed of cellulose nanofibers or "whiskers" and an epoxy resin were prepared. Cellulose whiskers with aspect ratios of approximately 10 and approximately 84 were isolated from cotton and sea animals called tunicates, respectively. Suspensions of these whiskers in dimethylformamide were combined with an oligomeric difunctional diglycidyl ether of bisphenol A with an epoxide equivalent weight of 185-192 and a diethyl toluenediamine-based curing agent. Thin films were produced by casting these mixtures and subsequent curing. The whisker content was systematically varied between 4 and 24% v/v. Electron microscopy studies suggest that the whiskers are evenly dispersed within the epoxy matrix. Dynamic mechanical thermoanalysis revealed that the glass transition temperature (T(g)) of the materials was not significantly influenced by the incorporation of the cellulose filler. Between room temperature and 150 degrees C, i.e., below T(g), the tensile storage moduli (E') of the nanocomposites increased modestly, for example from 1.6 GPa for the neat polymer to 4.9 and 3.6 GPa for nanocomposites comprising 16% v/v tunicate or cotton whiskers. The relative reinforcement was more significant at 185 degrees C (i.e., above T(g)), where E' was increased from approximately 16 MPa (neat polymer) to approximately 1.6 GPa (tunicate) or approximately 215 MPa (cotton). The mechanical properties of the new materials are well-described by the percolation model and are the result of the formation of a percolating whisker network in which stress transfer is facilitated by strong interactions between the whiskers.

  1. Coarse-grained molecular dynamics simulations of the tensile behavior of a thermosetting polymer

    Science.gov (United States)

    Yang, Shaorui; Qu, Jianmin

    2014-07-01

    Using a previously developed coarse-grained model, we conducted large-scale (˜85×85×85nm3) molecular dynamics simulations of uniaxial-strain deformation to study the tensile behavior of an epoxy molding compound, epoxy phenol novolacs (EPN) bisphenol A (BPA). Under the uniaxial-strain deformation, the material is found to exhibit cavity nucleation and growth, followed by stretching of the ligaments separated by the cavities, until the ultimate failure through ligament scissions. The nucleation sites of cavities are rather random and the subsequent cavity growth accounts for much (87%) of the volumetric change during the uniaxial-strain deformation. Ultimate failure of the materials occurs when the cavity volume fraction reaches ˜60%. During the entire deformation process, polymer strands in the network are continuously extended to their linear states and broken in the postyielding strain hardening stage. When most of the strands are stretched to their taut configurations, rapid scission of a large number of strands occurs within a small strain increment, which eventually leads to fracture. Finally, through extensive numerical simulations of various loading conditions in addition to uniaxial strain, we find that yielding of the EPN-BPA can be described by the pressure-modified von Mises yield criterion.

  2. Coarse-grained molecular dynamics simulations of the tensile behavior of a thermosetting polymer.

    Science.gov (United States)

    Yang, Shaorui; Qu, Jianmin

    2014-07-01

    Using a previously developed coarse-grained model, we conducted large-scale (∼ 85 × 85 × 85 nm(3)) molecular dynamics simulations of uniaxial-strain deformation to study the tensile behavior of an epoxy molding compound, epoxy phenol novolacs (EPN) bisphenol A (BPA). Under the uniaxial-strain deformation, the material is found to exhibit cavity nucleation and growth, followed by stretching of the ligaments separated by the cavities, until the ultimate failure through ligament scissions. The nucleation sites of cavities are rather random and the subsequent cavity growth accounts for much (87%) of the volumetric change during the uniaxial-strain deformation. Ultimate failure of the materials occurs when the cavity volume fraction reaches ∼ 60%. During the entire deformation process, polymer strands in the network are continuously extended to their linear states and broken in the postyielding strain hardening stage. When most of the strands are stretched to their taut configurations, rapid scission of a large number of strands occurs within a small strain increment, which eventually leads to fracture. Finally, through extensive numerical simulations of various loading conditions in addition to uniaxial strain, we find that yielding of the EPN-BPA can be described by the pressure-modified von Mises yield criterion.

  3. Development and testing of a method for coating metallic wastes by thermosetting resins

    International Nuclear Information System (INIS)

    Tassigny, C. de

    1985-01-01

    Decommissioning of nuclear installations produces large-sized metallic components difficult to be compacted or to be inserted in the usual containers. The purpose of this study was to develop a coating procedure for low and medium activity wastes, in order to: - fix the contamination of the waste by a first appropriate layer; - protect this layer from mechanical shocks by a second thick layer; - reduce the diffusion of radionuclides. The study has proven the feasibility of depositing epoxy resins by electrostatic spraying in a nuclear environment on steel sub-strata with an efficiency higher than 95%; showing that it is possible to work in closed ventilated rooms without risk of clogging the filters. Two layers of epoxy resin are sufficient to fix contamination with a factor of 8600; their thickness (about 30 μm) nevertheless limits their use to this application. To reduce diffusion of radionuclides (Co-60 and Cs-137), polyurethane resins were chosen with which it is possible to obtain a thick coating in only a short time. Their properties of fixing the contamination, retaining of radionuclides and resistance to impact, have been assessed. First application of the procedure on a contaminated metallic bellow coming from dismantling of nuclear reactor, has been carried out

  4. Behavior of Epoxy-Coated Textured Reinforcing Bars

    Science.gov (United States)

    2018-04-01

    Cracking in bridge decks is a common but difficult problem to control. Both research and experience show that the use of epoxy-coated reinforcement, which is mandated by most state departments of transportation (DOTs) for bridge decks, increases c...

  5. Behaviour of Epoxy Silica Nanocomposites Under Static and Creep Loading

    Science.gov (United States)

    Constantinescu, Dan Mihai; Picu, Radu Catalin; Sandu, Marin; Apostol, Dragos Alexandru; Sandu, Adriana; Baciu, Florin

    2017-12-01

    Specific manufacturing technologies were applied for the fabrication of epoxy-based nanocomposites with silica nanoparticles. For dispersing the fillers in the epoxy resin special equipment such as a shear mixer and a high energy sonicator with temperature control were used. Both functionalized and unfunctionalized silica nanoparticles were added in three epoxy resins. The considered filling fraction was in most cases 0.1, 0.3 and 0.5 wt%.. The obtained nanocomposites were subjected to monotonic uniaxial and creep loading at room temperature. The static mechanical properties were not significantly improved regardless the filler percentage and type of epoxy resin. Under creep loading, by increasing the stress level, the nanocomposite with 0.1 wt% silica creeps less than all other materials. Also the creep rate is reduced by adding silica nanofillers.

  6. Magnetism in graphene oxide induced by epoxy groups

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Dongwook, E-mail: dongwookleedl324@gmail.com [Cavendish Laboratory, University of Cambridge, Cambridge CB3 0HE (United Kingdom); Division of Physics and Applied Physics, Nanyang Technological University, Singapore 637371 (Singapore); Seo, Jiwon, E-mail: jiwonseo@yonsei.ac.kr [Department of Physics and IPAP, Yonsei University, Seoul 120-749 (Korea, Republic of); School of Advanced Materials Science and Engineering, Sungkyunkwan University, Suwon 440-746 (Korea, Republic of); Zhu, Xi; Su, Haibin [Division of Materials Science, School of Materials Science and Engineering, Nanyang Technological University, Singapore 639798 (Singapore); Cole, Jacqueline M. [Cavendish Laboratory, University of Cambridge, Cambridge CB3 0HE (United Kingdom); Argonne National Laboratory, 9700S Cass Avenue, Argonne, Illinois 60439 (United States)

    2015-04-27

    We have engineered magnetism in graphene oxide. Our approach transforms graphene into a magnetic insulator while maintaining graphene's structure. Fourier transform infrared spectroscopy spectra reveal that graphene oxide has various chemical groups (including epoxy, ketone, hydroxyl, and C-O groups) on its surface. Destroying the epoxy group with heat treatment or chemical treatment diminishes magnetism in the material. Local density approximation calculation results well reproduce the magnetic moments obtained from experiments, and these results indicate that the unpaired spin induced by the presence of epoxy groups is the origin of the magnetism. The calculation results also explain the magnetic properties, which are generated by the interaction between separated magnetic regions and domains. Our results demonstrate tunable magnetism in graphene oxide based on controlling the epoxy group with heat or chemical treatment.

  7. Epoxy blanket protects milled part during explosive forming

    Science.gov (United States)

    1966-01-01

    Epoxy blanket protects chemically milled or machined sections of large, complex structural parts during explosive forming. The blanket uniformly covers all exposed surfaces and fills any voids to support and protect the entire part.

  8. [Physical properties of resins for veneer crown. (Part 1) Bending strength of thermosetting methacrylic resins (author's transl)].

    Science.gov (United States)

    Kashiwada, T

    1979-01-01

    The physical properties of thermosetting methacrylic resins contain a kind or more than two kinds of cross linking agents were investigated. Knoop hardness and bending strength after drying, water sorption and thermal cycling were listed in table 4 and 5. Hydrophilic resins absorbed water about 3 times as much as hydrophobic resins. The materials contain a small amount of hydrophobic cross linking agents in MMA indicate comparatively excellent properties after drying, water sorption and thermal cycling. Knoop hardness of resins generally reduced by water sorption, especially in the case of the resin contains a large amount of triethylene glycol dimethacrylate.

  9. Structural changes and tribological performance of thermosetting polyimide induced by proton and electron irradiation

    International Nuclear Information System (INIS)

    Lv, Mei; Wang, Yanming; Wang, Qihua; Wang, Tingmei; Liang, Yongmin

    2015-01-01

    The structural changes and tribological performance of thermosetting polyimide were investigated by electron, proton or both combined irradiations at 25 keV in a ground-based simulation facility. Three forms of irradiations could lead to the formation of the carbonized layer on the polymer surface that could increase the hardness and adhesive force of the material. Proton irradiation induced more extensive changes in structure and friction behavior than electron irradiation by reason of the higher linear energy transfer value, and combined irradiation resulted in the largest impact, but which was less than the sum of the radiation effects of electron and proton. Moreover, the experimental results indicated that the changes in friction behavior are closely related with the carbonized layer, which was easily worn out in friction process and could introduce a shift from adhesion wear to three-body abrasive wear that reduced the wear rate and the friction coefficient. The friction process of irradiated samples could be divided into the initial stage and the steady stage. Three forms of irradiations all induced the high friction coefficient in the initial stage and the low friction coefficient in the steady stage, and the wear rate of the irradiated samples decreased in the order: electron irradiation>proton irradiation>combined irradiation. - Highlights: • Proton irradiation induced more extensive changes in structure and friction behavior than electron irradiation. • The effect of combined irradiation was less than that of the sum of electron and proton irradiation. • Three forms of irradiations all induced the high initial friction coefficient and the low steady-stage friction coefficient. • The initial friction stage means a fast-wearing adhesive process while the steady-state of the system is a three-body abrasion

  10. Solvent free low-melt viscosity imide oligomers and thermosetting polymide composites

    Science.gov (United States)

    Chuang, Chun-Hua (Inventor)

    2012-01-01

    .[.This invention relates to the composition and a solvent-free process for preparing novel imide oligomers and polymers specifically formulated with effective amounts of a dianhydride such as 2,3,3',4-biphenyltetra carboxylic dianydride (a-BPDA), at least one aromatic diamine and an endcapped of 4-phenylethynylphthalic anhydride (PEPA) or nadic anhydride to produce imide oligomers that possess a low-melt viscosity of 1-60 poise at 260-280.degree. C. When the imide oligomer melt is cured at about 371.degree. C. in a press or autoclave under 100-500 psi, the melt resulted in a thermoset polyimide having a glass transition temperature (T.sub.g) equal to and above 310.degree. C. A novel feature of this process is that the monomers; namely the dianhydrides, diamines and the endcaps, are melt processable to form imide oligomers at temperatures ranging between 232-280.degree. C. (450-535.degree. F.) without any solvent. These low-melt imide oligomers can be easily processed by resin transfer molding (RTM), vacuum-assisted resin transfer molding (VARTM) or the resin infusion process with fiber preforms e.g. carbon, glass or quartz preforms to produce polyimide matrix composites with 288-343.degree. C. (550-650.degree. F.) high temperature performance capability..]. .Iadd.This invention relates to compositions and a solvent-free reaction process for preparing imide oligomers and polymers specifically derived from effective amounts of dianhydrides such as 2,3,3',4'-biphenyltetracarboxylic dianhydride (a-BPDA), at least one aromatic polyamine and an end-cap such as 4-phenylethynyphthalic anhydride (PEPA) or nadic anhydride to produce imide oligomers that possess a low-melt viscosity of 1-60 poise at 260.degree. C.-280.degree. C..Iaddend.

  11. Force decay evaluation of thermoplastic and thermoset elastomeric chains: A mechanical design comparison.

    Science.gov (United States)

    Masoud, Ahmed I; Tsay, T Peter; BeGole, Ellen; Bedran-Russo, Ana K

    2014-11-01

    To compare the following over a period of 8 weeks: (1) force decay between thermoplastic (TP) and thermoset (TS) elastomeric chains; (2) force decay between light (200-g) and heavy (350-g) initial forces; and (3) force decay between direct chains and chain loops (stretched from one pin around the second pin and back to the first pin). TP and TS chains were obtained from American Orthodontics™ (AOTP, AOTS) and ORMCO™ (OrTP, OrTS). Each of the four chain groups was subdivided into four subgroups with 10 specimens per subgroup: (1) direct chains light force, (2) direct chains heavy force, (3) chain loops light force, and (4) chain loops heavy force. The experiment was performed in artificial saliva (pH of 6.75) at 37°C. A significant difference was found between TP and TS chains, with an average mean difference of around 20% more force decay found in the TP chains (P < .001, α  =  .05). There was no significant difference between direct chains and chain loops except in OrTP, in which direct chains showed more force decay. There was also no significant difference in force decay identified when using light vs heavy forces. TS chains decayed less than TP chains, and chain loop retraction was beneficial only when using OrTP chains. Contrary to the interchangeable use of TP and TS chains in the published literature and in clinical practice, this study demonstrates that they perform differently under stress and that a clear distinction should be made between the two.

  12. Exit Presentation: Infrared Thermography on Graphite/Epoxy

    Science.gov (United States)

    Comeaux, Kayla

    2010-01-01

    This slide presentation reports on the internship project that was accomplished during the summer of 2010. The objectives of the project were to: (1) Simulate Flash Thermography on Graphite/Epoxy Flat Bottom hole Specimen and thin void specimens, (2) Obtain Flash Thermography data on Graphite/Epoxy flat bottom hole specimens, (3) Compare experimental results with simulation results, Compare Flat Bottom Hole Simulation with Thin Void Simulation to create a graph to determine size of IR Thermography detected defects

  13. Epoxy Nanocomposites - Curing Rheokinetics, Wetting and Adhesion to Fibers

    International Nuclear Information System (INIS)

    Ilyin, S. O.; Kotomin, S. V.; Kulichikhin, V. G.

    2010-01-01

    Epoxy nanocomposites considered as challenging polymeric matrix for advanced reinforced plastics. Nanofillers change rheokinetics of epoxy resin curing, affect wetting and adhesion to aramid and carbon fibers. In all cases extreme dependence of adhesive strength vs filler content in the binder was observed. New experimental techniques were developed to study wettability and fiber-matrix adhesion interaction, using yarn penetration path length, aramid fiber knot pull-up test and electrical admittance of the fracture surface of CFRP.

  14. Epoxy encapsulant as serendipitous dosimeters during radiological/nuclear events

    Energy Technology Data Exchange (ETDEWEB)

    Barkyoumb, J.H. [Carderock Division, Naval Surface Warfare Center, 9500 MacArthur Blvd., West Bethesda, MD 20817-5700 (United States)], E-mail: jhbarky@earthlink.net; Mathur, V.K. [Carderock Division, Naval Surface Warfare Center, 9500 MacArthur Blvd., West Bethesda, MD 20817-5700 (United States)

    2008-02-15

    The radiation response of a smart chip (embedded integrated circuit) module has been reported earlier using the technique of optically stimulated luminescence (OSL). It was found that a smart chip module could be used to evaluate the personnel exposure in the accident dosimetry range. Through subsequent experiments, the radiation sensitivity of the chip module was traced to the epoxy encapsulant provided to protect the chip from the environment and physical damage and that the radiation sensitivity of the epoxy is due to the silica used as the 'filler' for controlling the thixotropic properties of the epoxy used for 'glob top' or 'dam-and-fill' encapsulation. It is desirable to retain the ability to use the smart chip as an accident dosimeter without requiring a modification of standard manufacturing process for which an infrastructure already exists to avoid additional costs. For this reason, we have investigated commercially available filled and unfilled epoxies both as received from the manufacturer and compared their response with epoxies to which commercial fillers are added. In this work we investigate the OSL response of various epoxies commonly used for potting of electronic circuits with and without various filler materials for their potential to be used as a casualty dosimeter in the exposure range of 0.5-10 Gy.

  15. Optical emission behavior and radiation resistance of epoxy resins

    International Nuclear Information System (INIS)

    Kawanishi, Shunichi; Udagawa, Akira; Hagiwara, Miyuki

    1987-11-01

    To make clear a mechanism of radiation resistance of epoxy resin systems, a role of energy trapping site induced in bisphenol A type epoxy resins cured with 4 kinds of aromatic amines (Φ N ) was studied in comparison with the case of aliphatic amine curing system through a measurement of optical emission. In the system of the epoxy resin cured with DETA, the optical emission from an excited state of bisphenol A unit of epoxy resin and a charge transfer complex was observed. On the other hand, the optical emission from Φ N was observed in the aromatic amine curing system. Their excitation spectrum consists of peaks of absorption spectrum of BA and those of Φ N , showing that the excited state of Φ N is formed through the excitation of both BA and Φ N . Therefore, the excited energy of BA transfers to the excited state of Φ N . Emission intensity of Φ N band was 20 ∼ 100 times as large as that of BA. These results indicate that the radiation energy is effectively released as an optical emission from excited state of Φ N in the epoxy resin when cured with aromatic amine. It can be concluded from the above results that aromatic amine hardeners contribute to enhancement of the radiation resistance of epoxy resin by acting as an energy transfer agent. (author)

  16. Thermo-curable epoxy systems for nanoimprint lithography

    International Nuclear Information System (INIS)

    Wu, Chun-Chang; Hsu, Steve Lien-Chung

    2010-01-01

    In this work, we have used solvent-free thermo-curable epoxy systems for low-pressure and moderate-temperature nanoimprint lithography (NIL). The curing kinetic parameters and conversion of diglycidyl ether of bisphenol A (DGEBA) resin with different ambient-cure 930 and 954 hardeners were studied by the isothermal DSC technique. They are useful for the study of epoxy resins in the imprinting application. The DGEBA/930 and DGEBA/954 epoxy resists can be imprinted to obtain high-density nano- and micro-scale patterns on a flexible indium tin oxide/poly(ethylene terephthalate) (ITO/PET) substrate. The DGEBA/930 epoxy resin is not only suitable for resist material, but also for plastic mold material. Highly dense nanometer patterns can be successfully imprinted using a UV-curable resist from the DGEBA/930 epoxy mold. Using the replicated DGEBA/930 epoxy mold instead of the expensive master can prevent brittle failure of the silicon molds in the NIL

  17. Radiation processing of carbon fiber-acrylated epoxy composites

    International Nuclear Information System (INIS)

    Singh, A.; Saunders, C.B.

    1992-01-01

    Advanced composites, specifically carbon fiber reinforced epoxies, are being used for a variety of demanding structural applications, primarily because of their high strength-to-weight and stiffness-to-weight ratios, corrosion resistance, and damage tolerance characteristics. For these composites the key advantages of using electron beam (EB), rather than thermal curing, are curing at ambient temperature, reduced curing times for individual components, improved resin stability, fewer volatiles, and better control of the profile of energy absorption. Epoxy compounds do, however, have to be modified to make them EB curable. The electron beam penetration limit, a function of beam energy, product density, and the thickness of any container required, must also be examined when considering EB processing. Research is being conducted to develop EB-curable carbon fiber-acrylated epoxy composites. The tensile properties of these laminates are comparable to those of thermally cured epoxy laminates. Research is continuing to develop suitable resin formulations and coupling agents to optimize the mechanical properties of EB-cured carbon fiber laminates. In this chapter the EB curing of epoxies, processing considerations, and typical properties of EB-cured carbon fiber-acrylated epoxy laminates are discussed. (orig.)

  18. Performance of epoxy-nanocomposite under corrosive environment

    Directory of Open Access Journals (Sweden)

    2007-06-01

    Full Text Available Nanocomposite materials consisting of polymeric matrix materials and natural or synthetic layered minerals like clay are currently an expanding field of study because these new materials often exhibit a wide range of improved properties over their unmodified starting polymers. Epoxy/organoclay nanocomposites have been prepared by intercalating epoxy into the organoclay via direct mixing process. The clay exfoliation was monitored by X-ray diffraction (XRD and transmission electron microscopy (TEM. Water diffusion and sulfuric acid corrosion resistance of epoxy-based nanocomposites were evaluated. Diffusion was studied through epoxy samples containing up to 6 phr (parts per hundred resin of an organically treated montmorillonite. The diffusion of the environmental solution was measured by noting the increase in weight of the samples as a function of immersion time in these solutions at 80°C. The effect of the degree of exfoliation of the organoclay on water barrier and corrosion resistance was specifically studied. The data have been compared to those obtained from the neat epoxy resin to evaluate the diffusion properties of the nanocomposites. The flexural strength of the epoxy/organoclay nanocomposites samples made was examined to compare their mechanical performance under corrosive conditions as a function of immersion time and temperature. It was found, that the organoclay was mainly intercalated with some exfoliation and that addition of the organoclay yields better flexural strength retention under immersion into sulfuric acid.

  19. Effects of Nanofillers on the Thermo-Mechanical Properties and Chemical Resistivity of Epoxy Nanocomposites.

    Science.gov (United States)

    Atchudan, Raji; Pandurangan, Arumugam; Joo, Jin

    2015-06-01

    MWCNTs was synthesized using Ni-Cr/MgO by CVD method and were purified. The purified MWCNT was used as a filler material for the fabrication of epoxy nanocomposites. The epoxy nanocomposites with different amount (wt% = 0.5, 1.0, 2.0, 3.0, 4.0 and 5.0) of nanofillers (CB, SiO2 and MWCNTs) were prepared by casting method. The effects of nanofillers on the properties of neat epoxy matrix were well studied. The thermal properties of nanocomposites were studied using DSC, TGA and flame retardant, and also the mechanical properties such as tensile strength, flexural strength, compressive strength, impact strength, determination of hardness and chemical resistance were studied extensively. Based on the experiment's results, 2 wt% MWCNTs loading in epoxy resin showed the highest improvement in tensile strength, as compared to neat epoxy and to other epoxy systems (CB/epoxy, SiO2/epoxy). Improvements in tensile strength, glass transition temperature and decomposition temperature were observed by the addition of MWCNTs. The mechanical properties of the epoxy nanocomposites were improved due to the interfacial bonding between the MWCNTs and epoxy resin. Strain hardening behavior was higher for MWCNT/epoxy nanocomposites compared with CB/epoxy and SiO2/epoxy nanocomposites. The investigation of thermal and mechanical properties reveals that the incorporation of MWCNTs into the epoxy nanocomposites increases its thermal stability to a great extent. Discrete increase of glass transition temperature of nanocomposites is linearly dependent on MWCNTs content. Due to strong interfacial bonding between MWCNTs and epoxy resin, the chemical resistivity of MWCNT/epoxy nanocomposites is superior to neat epoxy and other epoxy systems.

  20. Fatigue life extension of epoxy materials using ultrafast epoxy-SbF5 healing system introduced by manual infiltration

    Directory of Open Access Journals (Sweden)

    X. J. Ye

    2015-03-01

    Full Text Available The present paper is devoted to the verification of the capability of epoxy-SbF5 system as a healing chemistry for rapidly retarding and/or arresting fatigue cracks in epoxy materials at room temperature. Owing to the very fast curing speed of epoxy catalyzed by SbF5, epoxy monomer and the hardener (ethanol solution of SbF5–ethanol complex are successively infiltrated into the fracture plane under cyclic loading during the tension-tension fatigue test. As a result, the mechanisms including hydrodynamic pressure crack tip shielding, polymeric wedge and adhesive bonding of the healing agent are revealed. It is found that the healing agent forms solidified wedge at the crack tip within 20 s after start of polymerization of the epoxy monomer, so that the highest healing effect is offered at the moment. The epoxy-SbF5 system proves to be effective in rapidly obstructing fatigue crack propagation (despite that its cured version has lower fracture toughness than the matrix, and satisfies the requirement of constructing fast self-healing polymeric materials.

  1. Design and Analysis of Drive Shaft using Kevlar/Epoxy and Glass/Epoxy as a Composite Material

    Science.gov (United States)

    Karthikeyan, P.; Gobinath, R.; Kumar, L. Ajith; Jenish, D. Xavier

    2017-05-01

    In automobile industry drive shaft is one of the most important components to transmit power form the engine to rear wheel through the differential gear. Generally steel drive shaft is used in automobile industry, nowadays they are more interested to replace steel drive shaft with that of composite drive shaft. The overall objective of this paper is to analyze the composite drive shaft using to find out the best replacement for conventional steel drive shaft. The uses of advanced composite materials such as Kevlar, Graphite, Carbon and Glass with proper resins ware resulted in remarkable achievements in automobile industry because of its greater specific strength and specific modulus, improved fatigue and corrosion resistances and reduction in energy requirements due to reduction in weight as compared to steel shaft. This paper is to presents, the modeling and analysis of drive shaft using Kevlar/Epoxy and Glass/Epoxy as a composite material and to find best replacement for conventional steel drive shafts with an Kevlar/epoxy or Glass/Epoxy resin composite drive shaft. Modeling is done using CATIA software and Analysis is carried out by using ANSYS 10.0 software for easy understanding. The composite drive shaft reduces the weight by 81.67 % for Kevlar/Epoxy and 72.66% for Glass/Epoxy when compared with conventional steel drive shaft.

  2. Structure-property studies of thermoplastic and thermosetting polyurethanes using palm and soya oils-based polyols.

    Science.gov (United States)

    Mohammed, Issam Ahmed; Al-Mulla, Emad Abbas Jaffar; Kadar, Nurul Khizien Abdul; Ibrahim, Mazlan

    2013-01-01

    Palm and soya oils were converted to monoglycerides via transesterification of triglycerides with glycerol by one step process to produce renewable polyols. Thermoplastic polyurethanes (TPPUs) were prepared from the reaction of the monoglycerides which act as polyol with 4,4'-methylenediphenyldiisocyanate (MDI) whereas, thermosetting polyurethanes (TSPUs) were prepared from the reaction of glycerol, MDI and monoglycerides in one pot. Characterization of the polyurethanes was carried out by FT-IR, (1)H NMR, and iodine value and sol-gel fraction. The TSPUs showed good thermal properties compared to TPPUs as well as TSPUs exhibits good properties in pencil hardness and adhesion, however poorer in flexural and impact strength compared to TPPUs. The higher percentage of cross linked fraction, the higher degree of cross linking occurred, which is due to the higher number of double bond presents in the TSPUs. These were reflected in iodine value test as the highest iodine value of the soya-based thermosetting polyurethanes confirmed the highest degree of cross linking. Polyurethanes based on soya oil showed better properties compared to palm oil. This study is a breakthrough development of polyurethane resins using palm and soya oils as one of the raw materials.

  3. Synthesis and characterization of poly (dihydroxybiphenyl borate) with high char yield for high-performance thermosetting resins

    Science.gov (United States)

    Wang, Shujuan; Xing, Xiaolong; Li, Jian; Jing, Xinli

    2018-01-01

    The objective of the current work is to synthesize novel boron-containing polymers with excellent thermal resistance, and reveal the structure and the reason for the high char yield. Thus, poly (dihydroxybiphenyl borate) (PDDB) with a more rigid molecular chain, was successfully synthesized using 4,4‧-dihydroxybiphenyl and boric acid. Structural characterizations of the prepared PDDB were performed via NMR, FTIR, XPS, and XRD analyses. The results reveal that PDDB consists of aromatic, Phsbnd Osbnd B and Bsbnd Osbnd B structures as well as a small number of boron hydroxyl and phenolic hydroxyl groups. PDDB shows good solubility in strong polar solvents, which is of great importance for the modification of thermosetting resins. TGA combined with DSC were employed to evaluate the thermal properties of PDDB, and increases in the glass transition temperature (Tg) and char yield were observed with increased boron content. Tg and char yield of PDDB (800 °C, nitrogen atmosphere) reached up to 219 °C and 66.5%, respectively. PDDB was extensively characterized during pyrolysis to reveal the high char yield of PDDB. As briefly discussed, the boron oxide and boron carbide that formed during pyrolysis play a crucial role in the high char yield of PDDB, which reduces the release of volatile carbon dioxide and carbon. This research suggests that PDDB has great potential as a novel modified agent for the improvement of the comprehensive performance of thermosetting resins to broaden their applicability in the field of advanced composites.

  4. Experimental design applied optimization of a state in epoxy clay dispersion; Planejamento de experimentos aplicado a otimizacao do estado de dispersao de argilas em epoxi

    Energy Technology Data Exchange (ETDEWEB)

    Paz, Juliana D' Avila; Bertholdi, Jonas; Folgueras, Marilena Valadares; Pezin, Sergio Henrique; Coelho, Luiz Antonio Ferreira, E-mail: julianadpaz@yahoo.com.b [Universidade do Estado de Santa Catarina (UDESC), Joinville, SC (Brazil). Centro de Ciencias Tecnologicas

    2010-07-01

    This paper presents some analysis showed that the exfoliation / intercalation of a montmorillonite clay in epoxy resin such as viscosity, X-ray diffraction (XRD), scanning electron microscopy (SEM) and thermogravimetry (TG). Increasing the viscosity of epoxy resin diglycidyl ether bisphenol A with the addition of clay associated with the sonification system at the time of dispersion is a good indication of exfoliation. The X-ray diffraction already cured composite shows a decrease of crystallinity of clay and EDS microanalysis of SEM, non-uniform dispersion of clay in epoxy resin. Thermal analysis TG composite clay / epoxy shows an increase in thermal stability relative to pure epoxy. (author)

  5. Graphite epoxy composite degradation by space radiation

    International Nuclear Information System (INIS)

    Taheri, M.; Sandquist, G.M.; Slaughter, D.M.; Bennion, J.

    1991-01-01

    The radiation environment in space is a critical consideration for successful operation in space. All manned space missions with a duration of more than a few days are subjected to elevated ionizing radiation exposures, which are a threat to both personnel and structures in space. The increasing demands for high-performance materials as structural components in the aerospace, aircraft, and defense industries have led to the development of materials such as graphite fiber-reinforced, epoxy resin matrix composites (Gr/Ep). These materials provide important advantages over conventional structural materials, such as ultrahigh specific strength, enhanced specific moduli, and better fatigue resistance. The fact that most advanced composite materials under cyclic fatigue loading evidence little or no observable crack growth prior to rapid fracture suggests that for fail-safe considerations of parts subject to catastrophic failure, a detailed evaluation of radiation damage from very energetic particle is crucial. The Gr/Ep components are believed to suffer severe degradation in space due to highly penetrating secondary radiation, mainly from neutrons and protons. Investigation into the performance and stability of Gr/Ep materials are planned

  6. Shape memory polymers from benzoxazine-modified epoxy

    International Nuclear Information System (INIS)

    Rimdusit, Sarawut; Lohwerathama, Montha; Dueramae, Isala; Hemvichian, Kasinee; Kasemsiri, Pornnapa

    2013-01-01

    Novel shape memory polymers (SMPs) were prepared from benzoxazine-modified epoxy resin. Specimens consisting of aromatic epoxy (E), aliphatic epoxy (N), Jeffamine D230 (D) and BA-a benzoxazine monomer (B) were evaluated. The mole ratio of D/B was used as a mixed curing agent for an epoxy system with a fixed E/N. The effects of BA-a content on the thermal, mechanical and shape memory properties of epoxy-based shape memory polymers (SMPs) were investigated by differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA), flexural test and shape recovery test. The results revealed that the obtained SMPs exhibited a higher flexural strength and flexural modulus than those of the unmodified epoxy-based SMP at room temperature and at 20 ° C above glass transition temperature (T g ). The presence of 1 mol BA-a as a curing agent provided the specimen with the highest T g , i.e. about 72 ° C higher than that of epoxy-based SMP cured by Jeffamine D230. All SMP samples needed only a few minutes to fully recover to their original shape. The samples exhibited high shape fixity (98–99%) and shape recovery ratio (90–100%). In addition, the recovery stress values increased with increasing BA-a mole ratio from 20 to 38 kPa, when BA-a up to 1 mol ratio was added. All of the SMP samples exhibited only minimum change in their flexural strength at the end of a 100 recovery cycles test. (paper)

  7. Viscoelastic properties of graphene-based epoxy resins

    Science.gov (United States)

    Nobile, Maria Rossella; Fierro, Annalisa; Rosolia, Salvatore; Raimondo, Marialuigia; Lafdi, Khalid; Guadagno, Liberata

    2015-12-01

    In this paper the viscoelastic properties of an epoxy resin filled with graphene-based nanoparticles have been investigated in the liquid state, before curing, by means of a rotational rheometer equipped with a parallel plate geometry. Exfoliated graphite was prepared using traditional acid intercalation followed by a sudden treatment at high temperature (900°C). The percentage of exfoliated graphite was found to be 56%. The epoxy matrix was prepared by mixing a tetrafunctional precursor with a reactive diluent which produces a significant decrease in the viscosity of the epoxy precursor so that the dispersion step of nanofillers in the matrix can easily occur. The hardener agent, the 4,4-diaminodiphenyl sulfone (DDS), was added at a stoichiometric concentration with respect to all the epoxy rings. The inclusion of the partially exfoliated graphite (pEG) in the formulated epoxy mixture significantly modifies the rheological behaviour of the mixture itself. The epoxy mixture, indeed, shows a Newtonian behaviour while, at 3 wt % pEG content, the complex viscosity of the nanocomposite clearly shows a shear thinning behaviour with η* values much higher at the lower frequencies. The increase in complex viscosity with the increasing of the partially exfoliated graphite content was mostly caused by a dramatic increase in the storage modulus. All the graphene-based epoxy mixtures were cured by a two-stage curing cycles: a first isothermal stage was carried out at the lower temperature of 125°C for 1 hour while the second isothermal stage was performed at the higher temperature of 200°C for 3 hours. The mechanical properties of the cured nanocomposites show high values in the storage modulus and glass transition temperature.

  8. The effect of calcining temperature on the properties of 0-3 piezoelectric composites of PZT and a liquid crystalline thermosetting polymer

    NARCIS (Netherlands)

    Ende, D.A. van den; Groen, W.A.; Zwaag, S. van der

    2011-01-01

    We report on the optimisation of a recently developed high performance 0-3 piezoelectric composite comprising of the piezoelectric Lead Zirconate Titanate (PZT) powder and a liquid crystalline thermosetting matrix polymer (LCT). The matrix polymer is a liquid crystalline polymer comprising of an

  9. Physical, structural and thermomechanical properties of oil palm nano filler/kenaf/epoxy hybrid nanocomposites

    Energy Technology Data Exchange (ETDEWEB)

    Saba, N., E-mail: naheedchem@gmail.com [Laboratory of Biocomposite Technology, Institute of Tropical Forestry and Forest Products(INTROP), Universiti Putra Malaysia, 43400 UPM Serdang, Selangor (Malaysia); Paridah, M.T. [Laboratory of Biocomposite Technology, Institute of Tropical Forestry and Forest Products(INTROP), Universiti Putra Malaysia, 43400 UPM Serdang, Selangor (Malaysia); Abdan, K. [Department of Biological and Agricultural Engineering, Faculty of Engineering, Universiti Putra Malaysia, 43400 UPM Serdang Selangor (Malaysia); Ibrahim, N.A. [Department of Chemistry, Faculty of Science, Universiti Putra Malaysia, 43400 UPM Serdang, Selangor (Malaysia)

    2016-12-01

    The present research study deals with the fabrication of kenaf/epoxy hybrid nanocomposites by the incorporation of oil palm nano filler, montmorillonite (MMT) and organically modified montmorillonite (OMMT) at 3% loading, through hand lay-up technique. Effect of adding different nano fillers on the physical (density), structural [X-ray diffraction (XRD)] and thermomechanical analysis (TMA) of kenaf/epoxy composites were carried out. Density results revealed that the incorporation of nano filler in the kenaf/epoxy composites increases the density which in turn increases the hardness of the hybrid nanocomposites. XRD analysis confirmed the presence of nano fillers in the structure of their respective fabricated hybrid nanocomposites. All hybrid nanocomposites displayed lower coefficient of thermal expansion (CTE) with respect to kenaf/epoxy composites. Overall results predicted that the properties improvement in nano OPEFB/kenaf/epoxy was quite comparable to MMT/kenaf/epoxy but relatively lesser to OMMT/kenaf/epoxy hybrid nanocomposites and higher with respect to kenaf/epoxy composites. The improvement ascribed due to improved interfacial bonding or cross linking between kenaf fibers and epoxy matrix by addition of nano filler. - Highlights: • Nano OPEFB/kenaf/epoxy hybrid nanocomposites were fabricated by hand lay-up. • Effect of nano OPEFB on density & structure of kenaf/epoxy were investigated. • Thermal expansion coefficients of kenaf/epoxy and hybrid nanocomposites evaluated. • Comparative studies were made with MMT and OMMT kenaf/epoxy hybrid nanocomposites.

  10. Physical, structural and thermomechanical properties of oil palm nano filler/kenaf/epoxy hybrid nanocomposites

    International Nuclear Information System (INIS)

    Saba, N.; Paridah, M.T.; Abdan, K.; Ibrahim, N.A.

    2016-01-01

    The present research study deals with the fabrication of kenaf/epoxy hybrid nanocomposites by the incorporation of oil palm nano filler, montmorillonite (MMT) and organically modified montmorillonite (OMMT) at 3% loading, through hand lay-up technique. Effect of adding different nano fillers on the physical (density), structural [X-ray diffraction (XRD)] and thermomechanical analysis (TMA) of kenaf/epoxy composites were carried out. Density results revealed that the incorporation of nano filler in the kenaf/epoxy composites increases the density which in turn increases the hardness of the hybrid nanocomposites. XRD analysis confirmed the presence of nano fillers in the structure of their respective fabricated hybrid nanocomposites. All hybrid nanocomposites displayed lower coefficient of thermal expansion (CTE) with respect to kenaf/epoxy composites. Overall results predicted that the properties improvement in nano OPEFB/kenaf/epoxy was quite comparable to MMT/kenaf/epoxy but relatively lesser to OMMT/kenaf/epoxy hybrid nanocomposites and higher with respect to kenaf/epoxy composites. The improvement ascribed due to improved interfacial bonding or cross linking between kenaf fibers and epoxy matrix by addition of nano filler. - Highlights: • Nano OPEFB/kenaf/epoxy hybrid nanocomposites were fabricated by hand lay-up. • Effect of nano OPEFB on density & structure of kenaf/epoxy were investigated. • Thermal expansion coefficients of kenaf/epoxy and hybrid nanocomposites evaluated. • Comparative studies were made with MMT and OMMT kenaf/epoxy hybrid nanocomposites.

  11. Improved Mechanical Performance Fracture Properties and Reliability of Radical-Cured Thermosets

    Energy Technology Data Exchange (ETDEWEB)

    Redline, Erica Marie [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Bolintineanu, Dan S. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Lane, J. Matthew [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Stevens, Mark J. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Alam, Todd M. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Celina, Mathias C. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

    2016-10-01

    The aim of this study was to alter polymerization chemistry to improve network homogeneity in free-radical crosslinked systems. It was hypothesized that a reduction in heterogeneity of the network would lead to improved mechanical performance. Experiments and simulations were carried out to investigate the connection between polymerization chemistry, network structure and mechanical properties. Experiments were conducted on two different monomer systems - the first is a single monomer system, urethane dimethacrylate (UDMA), and the second is a two-monomer system consisting of bisphenol A glycidyl dimethacrylate (BisGMA) and triethylene glycol dimethacrylate (TEGDMA) in a ratio of 70/30 BisGMA/TEGDMA by weight. The methacrylate systems were crosslinked using traditional radical polymeriza- tion (TRP) with azobisisobutyronitrile (AIBN) or benzoyl peroxide (BPO) as an initiator; TRP systems were used as the control. The monomers were also cross-linked using activator regenerated by electron transfer atom transfer radical polymerization (ARGET ATRP) as a type of controlled radical polymerization (CRP). FTIR and DSC were used to monitor reac- tion kinetics of the systems. The networks were analyzed using NMR, DSC, X-ray diffraction (XRD), atomic force microscopy (AFM), and small angle X-ray scattering (SAXS). These techniques were employed in an attempt to quantify differences between the traditional and controlled radical polymerizations. While a quantitative methodology for characterizing net- work morphology was not established, SAXS and AFM have shown some promising initial results. Additionally, differences in mechanical behavior were observed between traditional and controlled radical polymerized thermosets in the BisGMA/TEGDMA system but not in the UDMA materials; this finding may be the result of network ductility variations between the two materials. Coarse-grained molecular dynamics simulations employing a novel model of the CRP reaction were carried out for

  12. Thermoset recycling via high-pressure high-temperature sintering: Revisiting the effect of interchange chemistry

    Science.gov (United States)

    Morin, Jeremy Edward

    and between particles. The technique of high-pressure high-temperature sintering has worked on all types of thermoset materials. Typical mechanical properties for sintered SBR powder rubber are as follows: 1.3 MPa 100% Modulus, 12.0 MPa Tensile Strength and 300% Elongation at Break. The goal of this research is two-fold. First, to gain an understanding of the variables that control the process of high-pressure high-temperature sintering. Second, to study the factors governing the mechanism of fusion with the hope of controlling and exploiting this process so that tires can be recycled to produce high quality and high-value added products.

  13. Toughening Mechanisms in Silica-Filled Epoxy Nanocomposites

    Science.gov (United States)

    Patel, Binay S.

    Epoxies are widely used as underfill resins throughout the microelectronics industry to mechanically couple and protect various components of flip-chip assemblies. Generally rigid materials largely surround underfill resins. Improving the mechanical and thermal properties of epoxy resins to better match those of their rigid counterparts can help extend the service lifetime of flip-chip assemblies. Recently, researchers have demonstrated that silica nanoparticles are effective toughening agents for lightly-crosslinked epoxies. Improvements in the fracture toughness of silica-filled epoxy nanocomposites have primarily been attributed to two toughening mechanisms: particle debonding with subsequent void growth and matrix shear banding. Various attempts have been made to model the contribution of these toughening mechanisms to the overall fracture energy observed in silica-filled epoxy nanocomposites. However, disparities still exist between experimental and modeled fracture energy results. In this dissertation, the thermal, rheological and mechanical behavior of eight different types of silica-filled epoxy nanocomposites was investigated. Each nanocomposite consisted of up to 10 vol% of silica nanoparticles with particle sizes ranging from 20 nm to 200 nm, with a variety of surface treatments and particle structures. Fractographical analysis was conducted with new experimental approaches in order to accurately identify morphological evidence for each proposed toughening mechanism. Overall, three major insights into the fracture behavior of real world silica-filled epoxy nanocomposites were established. First, microcracking was observed as an essential toughening mechanism in silica-filled epoxy nanocomposites. Microcracking was observed on the surface and subsurface of fractured samples in each type of silica-filled epoxy nanocomposite. The additional toughening contribution of microcracking to overall fracture energy yielded excellent agreement between experimental

  14. High-performance fiber/epoxy composite pressure vessels

    Science.gov (United States)

    Chiao, T. T.; Hamstad, M. A.; Jessop, E. S.; Toland, R. H.

    1978-01-01

    Activities described include: (1) determining the applicability of an ultrahigh-strength graphite fiber to composite pressure vessels; (2) defining the fatigue performance of thin-titanium-lined, high-strength graphite/epoxy pressure vessel; (3) selecting epoxy resin systems suitable for filament winding; (4) studying the fatigue life potential of Kevlar 49/epoxy pressure vessels; and (5) developing polymer liners for composite pressure vessels. Kevlar 49/epoxy and graphite fiber/epoxy pressure vessels, 10.2 cm in diameter, some with aluminum liners and some with alternation layers of rubber and polymer were fabricated. To determine liner performance, vessels were subjected to gas permeation tests, fatigue cycling, and burst tests, measuring composite performance, fatigue life, and leak rates. Both the metal and the rubber/polymer liner performed well. Proportionately larger pressure vessels (20.3 and 38 cm in diameter) were made and subjected to the same tests. In these larger vessels, line leakage problems with both liners developed the causes of the leaks were identified and some solutions to such liner problems are recommended.

  15. Liquid crystalline epoxy nanocomposite material for dental application.

    Science.gov (United States)

    Tai, Yun-Yuan; Hsu, Sheng-Hao; Chen, Rung-Shu; Su, Wei-Fang; Chen, Min-Huey

    2015-01-01

    Novel liquid crystalline epoxy nanocomposites, which exhibit reduced polymerization shrinkage and effectively bond to tooth structures, can be applied in esthetic dentistry, including core and post systems, direct and indirect restorations, and dental brackets. The purposes of this study were to investigate the properties of liquid crystalline epoxy nanocomposites including biocompatibility, microhardness, and frictional forces of bracket-like blocks with different filler contents for further clinical applications. In this study, we evaluated liquid crystalline epoxy nanocomposite materials that exhibited various filler contents, by assessing their cell activity performance using a 3-(4,5-dimethylthiazol-2-yl)-2,5-diphenyltetrazolium bromide assay and their microhardness with or without thermocycling. We also evaluated the frictional force between bracket-like duplicates and commercially available esthetic bracket systems using Instron 5566. The liquid crystalline epoxy nanocomposite materials showed good biocompatibility. The materials having high filler content demonstrated greater microhardness compared with commercially available bracket materials, before and after the thermocycling treatment. Thus, manufacturing processes are important to reduce frictional force experienced by orthodontic brackets. The microhardness of the bracket-like blocks made by our new material is superior to the commercially available brackets, even after thermocycling. Our results indicate that the evaluated liquid crystalline epoxy nanocomposite materials are of an appropriate quality for application in dental core and post systems and in various restorations. By applying technology to refine manufacturing processes, these new materials could also be used to fabricate esthetic brackets for orthodontic treatment. Copyright © 2014. Published by Elsevier B.V.

  16. Fabrication and characterization of TiO2-epoxy nanocomposite

    International Nuclear Information System (INIS)

    Chatterjee, Amit; Islam, Muhammad S.

    2008-01-01

    A systematic study has been conducted to investigate the matrix properties by introducing nanosize TiO 2 (5-40 nm, 0.5-2% by weight) fillers into an epoxy resin. Ultrasonic mixing process, via sonic cavitations, was employed to disperse the particles into the resin system. The thermal, mechanical, morphology and the viscoelastic properties of the nanocomposite and the neat resin were measured with TGA, DMA, TEM and Instron. The nano-particles are dispersed evenly throughout the entire volume of the resin. The nanofiller infusion improves the thermal, mechanical and viscoelastic properties of the epoxy resin. The nanocomposite shows increase in storage modulus, glass transition temperature, tensile modulus, flexural modulus and short beam shear strength from neat epoxy resin. The mechanical performance and thermal stability of the epoxy nanocomposites are depending on with the dispersion state of the TiO 2 in the epoxy matrix and are correlated with loading (0.0015-0.006% by volume). In addition, the nanocomposite shows enhanced flexural strength. Several reasons to explain these effects in terms of reinforcing mechanisms were discussed

  17. Flexural properties of treated and untreated kenaf/epoxy composites

    International Nuclear Information System (INIS)

    Yousif, B.F.; Shalwan, A.; Chin, C.W.; Ming, K.C.

    2012-01-01

    Graphical abstract: Untreated kenaf fibre/epoxy composites. Treated kenaf fibre/epoxy composites. Highlights: ► Treatment of kenaf fibres with 6% NaOH has improved the flexural properties of epoxy composites. ► Interfacial adhesion of the natural fibres is controlled by the microstructure of the fibres. ► Kenaf fibres have a potential to replace glass fibres for flexural applications. -- Abstract: In the current work, flexural properties of unidirectional long kenaf fibre reinforced epoxy (KFRE) composites are studied. The kenaf fibres were prepared into two types as untreated and treated (with 6% NaOH). The failure mechanism and damage features of the materials were categorized with the surface observation by scanning electron microscope (SEM). The results revealed that reinforcement of epoxy with treated kenaf fibres increased the flexural strength of the composite by about 36%, while, untreated fibres introduced 20% improvement. This was mainly due to the high improvement of the chemical treatment (NaOH) on the interfacial adhesion of the fibres and the porosity of the composites which prevented the debonding, detachments or pull out of fibres. For untreated KFRE, the fracture mechanisms were debonding, tearing, detachments and pull out of fibres. The developed composite exhibited superior properties compared to the previous composites based on natural and synthetic fibres.

  18. Void-free epoxy castings for cryogenic insulators and seals

    International Nuclear Information System (INIS)

    Quirk, J.F.

    1983-01-01

    The design of the Westinghouse Magnet for the Oak Ridge National Laboratory's Large Coil Program (LCP) incorporates a main lead bushing which transmits heat-leak loads by conduction to the supercritical helium stream. The bushing, which consists of epoxy resin cast about a copper conductor, must be electrically insulated, vacuum tight and be capable of withstanding the stresses encountered in cryognic service. The seal design of the bushing is especially important; leakage from either the helium system or the external environment into the vacuum will cause the magnet to quench. Additionally, the epoxy-resin casting must resist mechanical loads caused by the weight of leads attached to the bushing and thermal stresses transmitted to the epoxy via the conductor. The epoxy resin is cast about the conductor in such a way as to provide the required vacuum tight seal. The technique by which this is accomplished is reviewed. Equally important is the elimination of voids in the epoxy which will act as stress-concentrating discontinuities during cooling to or warming from 4K. The types of voids that could be expected and their causes are described. The paper reviews techniques employed to eliminate voids within the cast-resin portion of the bushing

  19. Characterization of epoxy hybrid composites filled with cellulose fibers and nano-SiC

    KAUST Repository

    Alamri, H.; Low, I. M.

    2012-01-01

    Three different approaches have been applied and investigated to enhance the thermal and mechanical properties of epoxy resin. Epoxy system reinforced with either recycled cellulose fibers (RCF) or nanosilicon carbide (n-SiC) particles as well

  20. ETV Program Report: Coatings for Wastewater Collection Systems - Standard Cement Materials, Epoxy Coating 4553

    Science.gov (United States)

    The Standard Cement Materials, Inc. Standard Epoxy Coating 4553™ (SEC 4553) epoxy coating used for wastewater collection system rehabilitation was evaluated by EPA’s Environmental Technology Verification Program under laboratory conditions at the Center for Innovative Grouting Ma...

  1. Evaluation of Carbon Composite Overwrap Pressure Vessels Fabricated Using Ionic Liquid Epoxies

    Data.gov (United States)

    National Aeronautics and Space Administration — In terms of "Innovation" this is a unique epoxy with unique properties, and NASA co-holds the patent. This epoxy is being exclusively formulated for cryogenic use....

  2. Mechanical properties of uniaxial natural fabric Grewia tilifolia reinforced epoxy based composites: Effects of chemical treatment

    CSIR Research Space (South Africa)

    Jayaramudu, J

    2014-07-01

    Full Text Available The effects of chemical treatment on the mechanical, morphological, and chemical resistance properties of uniaxial natural fabrics, Grewia tilifolia/epoxy composites, were studied. In order to enhance the interfacial bonding between the epoxy matrix...

  3. E-Beam-Cured Layered-Silicate and Spherical Silica Epoxy Nanocomposites (Preprint)

    National Research Council Canada - National Science Library

    Chen, Chenggang; Anderson, David P

    2007-01-01

    .... The nanofillers can be two dimensional (layered-silicate) and zero dimensional (spherical silica). Both the spherical silica epoxy nanocomposite and the layered-silicate epoxy nanocomposite can be cured to a high degree of curing...

  4. Effect of Thermally Reduced Graphene Oxide on Mechanical Properties of Woven Carbon Fiber/Epoxy Composite

    OpenAIRE

    Nitai Chandra Adak; Suman Chhetri; Naresh Chandra Murmu; Pranab Samanta; Tapas Kuila

    2018-01-01

    Thermally reduced graphene oxide (TRGO) was incorporated as a reinforcing filler in the epoxy resin to investigate the effect on the mechanical properties of carbon fiber (CF)/epoxy composites. At first, the epoxy matrix was modified by adding different wt % of TRGO from 0.05 to 0.4 wt % followed by the preparation of TRGO/CF/epoxy composites througha vacuum-assisted resin transfer molding process. The prepared TRGO was characterized by using Fourier transform infrared spectroscopy, Raman Spe...

  5. Synthesis and characterization of rubbery epoxy/organoclay hectorite nanocomposites

    Directory of Open Access Journals (Sweden)

    2007-12-01

    Full Text Available The present research investigates the morphology, the mechanical, and the viscoelastic properties of rubbery epoxy/clay nanocomposites synthesized by in situ polymerisation of a prepolymer diglycidyl ether of bisphenol-A crosslinked with an aliphatic diamine based on a polyoxypropylene backbone. The inorganic phase was hectorite, exchanged with octadecylammonium ions in order to give organophilic properties to the phyllosilicate. An ultrasonicator was used to disperse the silicate clay layer into epoxy-amine matrix. The morphology of epoxy-hectorite nanocomposites examined by transmission electron microscopy (TEM showed that mixed delamination or intercalation or microdispersion could occur depending on type of organoclay. Moreover, the mechanical and viscoelastic properties were found to be improved with only the treated hectorite.

  6. Epoxy-silicate nanocomposites: Cure monitoring and characterization

    International Nuclear Information System (INIS)

    Hussain, Farzana; Chen, Jihua; Hojjati, Mehdi

    2007-01-01

    Epoxy-clay nanocomposites were prepared with organically modified layered clay with varying clay contents (1-8 wt.%). Neat resin and nanocomposite were characterized using different techniques. At first, the effect of nanoclay concentration on the cure behaviour was investigated using an on-line dielectric cure monitoring technique. Differential scanning calorimetry (DSC) was used to verify the dielectric measurement results. Furthermore, mechanical and thermal properties were studied using tensile test and Dynamic Mechanical Analysis (DMA), respectively. Experimental results showed that properties of the epoxy were changed evidently because of the nanoclay loading. The tensile modulus of the nanocomposites increased by 47%, however, no improvement in tensile strength and glass transition temperature (T g ) was observed. Fracture surface of the tensile samples were analyzed by Scanning Electron Microscope (SEM). The nanocomposites structures were characterized with Wide Angle X-Ray Diffraction (WAXD) and Transmission Electron Microscopy (TEM), which revealed the intercalated morphology of clay layers in the epoxy resin systems

  7. Physical and chemical durability of cement impregnated epoxy resin

    International Nuclear Information System (INIS)

    Suryantoro

    1997-01-01

    Immobilization of simulation radioactive waste contains Cs and Sr with cement impregnated epoxy resin has been done. Low level liquid waste in 30% weight mixed cement homogeneously and then set in its curing time about 28 days. Waste from was impregnated with epoxy resin (Bisphenol-A-diglycidylether) and use Triethylenteramin as catalyst. the sample of cement impregnated epoxy resin 2.5 cm x 2.5 cm in diameter and length was tested by Paul Weber. The compressive strength was obtained of 4.08 kN.cm - 2. The sochxlet apparatus was run on flow rate of 300 ml/hour at 100 o C and during 24 hours. The leaching rate of Cs was round on 5.5 x 10 - 4 g.cm - 2.d - 1 and Sr was 6.1 x 10 - 4 g.cm - 2.d - 1 (author)

  8. Interfacial Strength and Physical Properties of Functionalized Graphene - Epoxy Nanocomposites

    Science.gov (United States)

    Miller, Sandi G.; Heimann, Paula; Scheiman, Daniel; Adamson, Douglas H.; Aksay, Iihan A.; Prud'homme, Robert K.

    2006-01-01

    The toughness and coefficient of thermal expansion of a series of functionalized graphene sheet - epoxy nanocomposites are investigated. Functionalized graphene sheets are produced by splitting graphite oxide into single graphene sheets through a rapid thermal expansion process. These graphene sheets contain approx. 10% oxygen due to the presence of hydroxide, epoxide, and carboxyl functional groups which assist in chemical bond formation with the epoxy matrix. Intrinsic surface functionality is used to graft alkyl amine chains on the graphene sheets, and the addition of excess hardener insures covalent bonding between the epoxide matrix and graphene sheets. Considerable improvement in the epoxy dimensional stability is obtained. An increase in nanocomposite toughness is observed in some cases.

  9. Thermal conductive epoxy enhanced by nanodiamond-coated carbon nanotubes

    Science.gov (United States)

    Zhao, Bo; Jiang, Guohua

    2017-11-01

    Nanodiamond (ND) particles were coated on the surface of carbon nanotubes (CNTs) by chemical reactions. Reliable bonding was formed by the combination of acyl chloride on NDs and amine group on CNTs. ND coated CNTs (CNT-ND) were dispersed into epoxy to fabricate thermal conductive resins. The results show that the surface energy of CNTs is decreased by the coated NDs, which is contributed to the excellent dispersion of CNT-NDs in the epoxy matrix. The heat-transfer channels were built by the venous CNTs cooperating with the coated NDs, which not only plays an effective role of heat conduction for CNTs and NDs, but also avoids the electrical leakage by the protection of NDs surrounding outside of CNTs. Electrical and thermal conductance measurements demonstrate that the influence of the CNT-ND incorporation on the electrical conductance is minor, however, the thermal conductivity is improved significantly for the epoxy filled with CNT-ND.[Figure not available: see fulltext.

  10. Characterization and analysis of epoxy/clay nanotubes composites

    International Nuclear Information System (INIS)

    Sene, Tarcisio S.; Kock, Thyago; Coelho, Luiz A.F.; Becker, Daniela

    2011-01-01

    An DGEBA epoxy matrix was used aiming to achieve a nanocomposite material, through the dispersion of (CNT) via mechanical stirring followed by sonication. In this work the following characterization were performed: mechanical characterization, differential scanning calorimetry (DSC), wide angle X-ray diffraction (WXRD) and scanning electron microscopy (SEM). The addition of CNT and modified clays promoted the increase of modulus of the epoxy matrix, and a synergistic effect between CNT and both clays could be presumed. SEM images of the fracture surface show the difference between the fracture surface area and the presence of clusters among the samples, allowing a correlation with the modulus of elasticity. X-ray diffractograms from 2Θ = 5 deg showed no peaks for modified clay samples, however it is possible to affirm that modified clay platelets are forming a less organized structure compared to the structure of the clay as natural in epoxy. (author)

  11. DEGRADATION OF MAGNET EPOXY AT NSLS X-RAY RING.

    Energy Technology Data Exchange (ETDEWEB)

    HU,J.P.; ZHONG,Z.; HAAS,E.; HULBERT,S.; HUBBARD,R.

    2004-05-24

    Epoxy resin degradation was analyzed for NSLS X-ring magnets after two decades of 2.58-2.8 GeV continuous electron-beam operation, based on results obtained from thermoluminescent dosimeters irradiated along the NSLS ring and epoxy samples irradiated at the beamline target location. A Monte Carlo-based particle transport code, MCNP, was utilized to verify the dose from synchrotron radiation distributed along the axial- and transverse-direction in a ring model, which simulates the geometry of a ring quadrupole magnet and its central vacuum chamber downstream of the bending-magnet photon ports. The actual life expectancy of thoroughly vacuum baked-and-cured epoxy resin was estimated from radiation tests on similar polymeric materials using a radiation source developed for electrical insulation and mechanical structure studies.

  12. Los cambios de temperatura en los revestimientos epoxi II

    Directory of Open Access Journals (Sweden)

    Fernández Cánovas, M.

    1970-04-01

    Full Text Available This article is the second part of a previous paper published by the author in no. 189 of this magazine. It describes the tests carried out to check the theoretical results published in the earlier article. The tests have consisted in submitting concrete slabs covered with a layer of epoxi mortar to certain thermal conditions, to check the behaviour of the covering in the face of thermal changes. In all the tests, described in detail in the article, the epoxi layer has behaved extremely well, and no bonding failure has been observed, nor failures in the concrete base or in the epoxi layer.Este artículo es la segunda parte de un trabajo publicado por el autor en el número 189 de esta revista, y en él se realiza una descripción de los ensayos prácticos llevados a cabo para complementar el estudio teórico publicado en aquella primera parte. Los ensayos han consistido en someter a placas de hormigón revestidas de una Kipa de mor tero epoxi a determinadas condiciones térmicas, con el fin de poder comprobar el comportamiento del revestimiento frente a los cambios de temperatura. En todos los ensayos realizados y que, con detalle, están descritos en este artículo, el comportamiento de los revestimientos de mortero epoxi ha sido excelente, no habiéndose notado ningún fallo de adherencia, ni roturas en la base de hormigón, ni en la capa de mortero epoxi.

  13. Education and Public Outreach for NASA's EPOXI Mission.

    Science.gov (United States)

    McFadden, Lucy-Ann A.; Crow, C. A.; Behne, J.; Brown, R. N.; Counley, J.; Livengood, T. A.; Ristvey, J. D.; Warner, E. M.

    2009-09-01

    NASA's EPOXI mission is reusing the Deep Impact (DI) flyby spacecraft to study comets and extra-solar planets around other stars. During the Extrasolar Planetary Observations and Characterization (EPOCh) phase of the mission extrasolar planets transiting their parent stars were observed to gain further knowledge and understanding of planetary systems. Observations of Earth also allowed for characterization of Earth as an extrasolar planet. A movie of a lunar transit of the Earth created from EPOCh images and links to existing planet finding activities from other NASA missions are available on the EPOXI website. The Deep Impact Extended Investigation (DIXI) continues the Deep Impact theme of investigating comet properties and formation by observing comet Hartley 2 in November 2010. The EPOXI Education and Public Outreach (E/PO) program is both creating new materials and updating and modifying existing Deep Impact materials based on DI mission results. Comparing Comets is a new educational activity under development that will guide students in conducting analyses of comet surface features similar to those the DIXI scientists will perform after observing comet Hartley 2. A new story designed to stimulate student creativity was developed in alignment with national educational standards. EPOXI E/PO also funded Family Science Night (FSN), a program bringing together students, families, and educators for an evening at the National Air and Space Museum in Washington, DC. FSN events include time for families to explore the museum, a presentation by a space scientist, and an astronomy themed IMAX film. Nine events were held during the 2008-2009 school year with a total attendance of 3,145 (attendance since inception reached 44,732). Half of attendance is reserved for schools with high percentages of underrepresented minorities. EPOXI additionally offers a bi-monthly newsletter to keep the public, teachers, and space enthusiasts updated on current mission activities. For more

  14. Preparations and applications in UV curing coatings of epoxy acrylates containing carboxyl

    International Nuclear Information System (INIS)

    Wu Yu Min

    1999-01-01

    This paper introduces preparations of epoxy acrylates containing carboxyl through the reactions of epoxy acrylates with butanedioic anhydride, pentanedioic anhydride, cis-butenedioic anhydride, phthalic anhydride, tetrabromophthalic anhydride and -tetrahydrophthalic anhydride. These epoxy acrylates containing carboxyl have been applied to UV-curing coatings and their effects on properties of UV-curing coatings have been studied

  15. Effect of pretreatments on electrodeposited epoxy coatings for electronic industries

    Directory of Open Access Journals (Sweden)

    Sironmani Palraj

    2016-02-01

    Full Text Available Waterborne epoxy coatings were prepared on aluminium (Al surfaces by cathodic electro-deposition on the pretreated surface of pickling, phosphating, chromating and anodizing. The electro-deposition experiments were done at two different voltages, 15 V and 25 V at room temperature in 10% epoxy coating formulations. Corrosion and thermal behavior of these coatings were investigated using electrochemical impedance spectroscopy (EIS and thermo gravimetric analysis (TGA. The coating exhibits better corrosion resistance in anodized Al surface than the other. But, TGA studies show that the thermal stability is higher in anodized and chromated Al surfaces. The surface morphology of these coatings were analyzed by SEM and AFM studies.

  16. Interlaminar fracture in woven carbon/epoxy laminates

    Directory of Open Access Journals (Sweden)

    Paulo N.B. Reis

    2014-10-01

    Full Text Available This paper describes an experimental study developed to characterize the mode I and mode II fracture toughness of carbon/epoxy woven composites, using DCB and ENF tests, respectively. The laminates were manufactured using an epoxy resin and twelve woven balanced bi-directional layers of carbon fibres, all of them with the same orientation (0/90º. Significant instantaneous delaminations were observed particularly for the DCB specimen, which were responsible for an oscillatory behaviour of GI versus crack length. The maximum values obtained for GIC and GIIC were 281 and 1800 J/m2, respectively.

  17. Thermal contraction effects in epoxy resin composites at low temperatures

    International Nuclear Information System (INIS)

    Evans, D.; Morgan, J.T.

    1979-10-01

    Because of their electrical and thermal insulation characteristics, high strength fibreglass/epoxy composites are widely used in the construction of bubble chamber and other cryogenic equipment. Thermal contraction effects on cooling to operating temperature present problems which need to be taken into account at the design stage. This paper gives results of thermal contraction tests carried out on fibreglass/epoxy composites including the somewhat anomalous results obtained with rings and tubes. Also considered are some of the problems associated with the use of these materials at temperatures in the region of 20K. (author)

  18. Radiochemical ageing of epoxy coating for nuclear plants

    International Nuclear Information System (INIS)

    Queiroz, D.P.R.; Fraisse, F.; Fayolle, B.; Kuntz, M.; Verdu, J.

    2010-01-01

    The degradation of an epoxy-amine network exposed to gamma irradiation in oxygen atmosphere has been studied by using a variety of analytical methods, including infrared spectroscopy (FTIR), differential scanning calorimetry (DSC), and sol-gel analysis. Results show that the oxidation of epoxy systems grows with the irradiation dose. Hydroperoxides, which are species resulting from oxidation, were identified and quantified by DSC. As indicated by the sol-gel analysis, the mechanism of degradation of chain scission seems to be predominant over crosslinking. The modifications induced by irradiation reflect in a greater capacity of water absorption.

  19. Epoxy composites based on inexpensive tire waste filler

    Science.gov (United States)

    Ahmetli, Gulnare; Gungor, Ahmet; Kocaman, Suheyla

    2014-05-01

    Tire waste (TW) was recycled as raw material for the preparation of DGEBA-type epoxy composite materials. The effects of filler amount and epoxy type on the mechanical properties of the composites were investigated. Tensile strength and Young's modulus of the composites with NPEL were generally higher than composites with NPEF. The appropriate mass level for TW in both type composites was found to be 20 wt%. The equilibrium water sorption of NPEL/TW and NPEF/TW composites for 14-day immersion was determined as 0.10 % and 0.21 %, respectively. Scanning electron microscopy (SEM) and X-ray diffraction (XRD) were used for characterization of the composites.

  20. Aging results for PRD 49 III/epoxy and Kevlar 49/epoxy composite pressure vessels

    Science.gov (United States)

    Hamstad, M. A.

    1983-01-01

    Kevlar 49/epoxy composite is growing in use as a structural material because of its high strength-to-weight ratio. Currently, it is used for the Trident rocket motor case and for various pressure vessels on the Space Shuttle. In 1979, the initial results for aging of filament-wound cylindrical pressure vessels which were manufactured with preproduction Kevlar 49 (Hamstad, 1979) were published. This preproduction fiber was called PRD 49 III. This report updates the continuing study to 10-year data and also presents 7.5-year data for spherical pressure vessels wound with production Kevlar 49. For completeness, this report will again describe the specimens of the original study with PRD 49 as well as specimens for the new study with Kevlar 49.

  1. Improvement of surface light extraction from flip-chip GaN-based LED by embossing of thermosetting polymers

    Energy Technology Data Exchange (ETDEWEB)

    Bao, Kui; Zhang, Bei; Wang, ZhiMin; Dai, Tao; Kang, XiangNing; Chen, ZhiZhong; Xu, Ke; Ji, Hang; Chen, Yong; Gan, ZiZhao [School of Physics and State Key Laboratory for Artificial Microstructures and Mesoscopic Physics, Peking University, Beijing 100871 (China)

    2007-07-01

    In this report, a further improvement of surface light extraction from flip-chip GaN-based LED was obtained by the micro patterning of encapsulation on the sapphire. The two dimensional taper arrays with period from 6 to 10 micron were successfully realized on polymer encapsulation by a simple and low cost technique so called embossing of thermosetting polymers. As a preliminary demonstration, at least 1.74 enhancement of the surface output intensity was achieved in the 1 mm x 1 mm GaN-based LED device under the injection current of 350 mA. (copyright 2007 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim) (orig.)

  2. Chemical modification of clay from the state of vermiculite Paraiba for use in nanocomposites of thermoset matrices

    International Nuclear Information System (INIS)

    Freitas, W.A.; Alves, T.S.; Barbosa, R.

    2011-01-01

    Vermiculite is a hydrated aluminosilicate of magnesium, iron and aluminum flake shape, formed by stacking cells 2:1 and feature high cation exchange capacity. In the present study was performed the treatment of an expanded vermiculite clay from Paraiba state with surfactant agent, in order to make it organophilic and allow its use in thermoset matrix nanocomposites. The natural clay and organophilizated one were characterized by X-Ray Diffraction (XRD), by Fourier Transform Infra-Red spectroscopy (FTIR) and swelling of Foster's swelling. The results indicated a change in the chemical composition of clay, related to the presence of characteristic groups of the salt in the clay and an increase of up to 124% in the basal interlayer distance. The chemical modification of the clay was efficient, indicating the possibility to apply the clay in polymeric nanocomposites. (author)

  3. Enhanced thermal and mechanical properties of epoxy composites by mixing thermotropic liquid crystalline epoxy grafted graphene oxide

    Directory of Open Access Journals (Sweden)

    B. Qi

    2014-07-01

    Full Text Available Graphene oxide (GO sheets were chemically grafted with thermotropic liquid crystalline epoxy (TLCP. Then we fabricated composites using TLCP-g-GO as reinforcing filler. The mechanical properties and thermal properties of composites were systematically investigated. It is found that the thermal and mechanical properties of the composites are enhanced effectively by the addition of fillers. For instance, the composites containing 1.0 wt% of TLCP-g-GO present impact strength of 51.43 kJ/m2, the tensile strength of composites increase from 55.43 to 80.85 MPa, the flexural modulus of the composites increase by more than 48%. Furthermore, the incorporation of fillers is effective to improve the glass transition temperature and thermal stability of the composites. Therefore, the presence of the TLCP-g-GO in the epoxy matrix could make epoxy not only stronger but also tougher.

  4. Molecular dynamics simulations of the effect of waviness and agglomeration of CNTs on interface strength of thermoset nanocomposites.

    Science.gov (United States)

    Alian, A R; Meguid, S A

    2017-02-08

    Most existing molecular dynamics simulations in nanoreinforced composites assume carbon nanotubes (CNTs) to be straight and uniformly dispersed within thermoplastics. In reality, however, CNTs are typically curved, agglomerated and aggregated as a result of van der Waal interactions and electrostatic forces. In this paper, we account for both curvature and agglomeration of CNTs in extensive molecular dynamic (MD) simulations. The purpose of these simulations is to evaluate the influence of waviness and agglomeration of these curved and agglomerated CNTs on the interfacial strength of thermoset nanocomposite and upon their load transfer capability. Two aspects of the work were accordingly examined. In the first, realistic carbon nanotubes (CNTs) of the same length but varied curvatures were embedded in thermoset polymer composites and simulations of pull-out tests were conducted to evaluate the corresponding interfacial shear strength (ISS). In the second, the effect of the agglomerate size upon the ISS was determined using bundles of CNTs of different diameters. The results of our MD simulations revealed the following. The pull-out force of the curved CNTs is significantly higher than its straight counterpart and increases further with the increase in the waviness of the CNTs. This is attributed to the added pull-out energy dissipated in straightening the CNTs during the pull-out process. It also reveals that agglomeration of CNTs leads to a reduction in the ISS and poor load transferability, and that this reduction is governed by the size of the agglomerate. The simulation results were also used to develop a generalized relation for the ISS that takes into consideration the effect of waviness and agglomeration of CNTs of CNT-polymer composites.

  5. Structural and electrical properties of functionalized multiwalled carbon nanotube/epoxy composite

    International Nuclear Information System (INIS)

    Gantayat, S.; Rout, D.; Swain, S. K.

    2016-01-01

    The effect of the functionalization of multiwalled carbon nanotube on the structure and electrical properties of composites was investigated. Samples based on epoxy resin with different weight percentage of MWCNTs were prepared and characterized. The interaction between MWCNT & epoxy resin was noticed by Fourier transform infrared spectroscopy (FTIR). The structure of functionalized multiwalled carbon nanotube (f-MWCNT) reinforced epoxy composite was studied by field emission scanning electron microscope (FESEM). The dispersion of f-MWCNT in epoxy resin was evidenced by high resolution transmission electron microscope (HRTEM). Electrical properties of epoxy/f-MWCNT nanocomposites were measured & the result indicated that the conductivity increased with increasing concentration of f-MWCNTs.

  6. Experimental design applied optimization of a state in epoxy clay dispersion

    International Nuclear Information System (INIS)

    Paz, Juliana D'Avila; Bertholdi, Jonas; Folgueras, Marilena Valadares; Pezin, Sergio Henrique; Coelho, Luiz Antonio Ferreira

    2010-01-01

    This paper presents some analysis showed that the exfoliation / intercalation of a montmorillonite clay in epoxy resin such as viscosity, X-ray diffraction (XRD), scanning electron microscopy (SEM) and thermogravimetry (TG). Increasing the viscosity of epoxy resin diglycidyl ether bisphenol A with the addition of clay associated with the sonification system at the time of dispersion is a good indication of exfoliation. The X-ray diffraction already cured composite shows a decrease of crystallinity of clay and EDS microanalysis of SEM, non-uniform dispersion of clay in epoxy resin. Thermal analysis TG composite clay / epoxy shows an increase in thermal stability relative to pure epoxy. (author)

  7. Novel epoxy activated hydrogels for solving lactose intolerance.

    Science.gov (United States)

    Elnashar, Magdy M M; Hassan, Mohamed E

    2014-01-01

    "Lactose intolerance" is a medical problem for almost 70% of the world population. Milk and dairy products contain 5-10% w/v lactose. Hydrolysis of lactose by immobilized lactase is an industrial solution. In this work, we succeeded to increase the lactase loading capacity to more than 3-fold to 36.3 U/g gel using epoxy activated hydrogels compared to 11 U/g gel using aldehyde activated carrageenan. The hydrogel's mode of interaction was proven by FTIR, DSC, and TGA. The high activity of the epoxy group was regarded to its ability to attach to the enzyme's -SH, -NH, and -OH groups, whereas the aldehyde group could only bind to the enzyme's -NH2 group. The optimum conditions for immobilization such as epoxy chain length and enzyme concentration have been studied. Furthermore, the optimum enzyme conditions were also deliberated and showed better stability for the immobilized enzyme and the Michaelis constants, K m and V max, were doubled. Results revealed also that both free and immobilized enzymes reached their maximum rate of lactose conversion after 2 h, albeit, the aldehyde activated hydrogel could only reach 63% of the free enzyme. In brief, the epoxy activated hydrogels are more efficient in immobilizing more enzymes than the aldehyde activated hydrogel.

  8. Crosslinking of epoxy-polysiloxane system by reactive blending

    Czech Academy of Sciences Publication Activity Database

    Gonzales, M.; Kadlec, Petr; Štěpánek, Petr; Strachota, Adam; Matějka, Libor

    2004-01-01

    Roč. 45, č. 16 (2004), s. 5533-5541 ISSN 0032-3861 R&D Projects: GA AV ČR IAA4050008 Keywords : reactive blending * siloxane network * epoxy network Subject RIV: CD - Macromolecular Chemistry Impact factor: 2.433, year: 2004

  9. Epoxy-crosslinked sulfonated poly (phenylene) copolymer proton exchange membranes

    Science.gov (United States)

    Hibbs, Michael; Fujimoto, Cy H.; Norman, Kirsten; Hickner, Michael A.

    2010-10-19

    An epoxy-crosslinked sulfonated poly(phenylene) copolymer composition used as proton exchange membranes, methods of making the same, and their use as proton exchange membranes (PEM) in hydrogen fuel cells, direct methanol fuel cell, in electrode casting solutions and electrodes, and in sulfur dioxide electrolyzers. These improved membranes are tougher, have higher temperature capability, and lower SO.sub.2 crossover rates.

  10. Aliphatic amine cured PDMS–epoxy interpenetrating network ...

    Indian Academy of Sciences (India)

    Unknown

    Tg, heat-distortion temperature and reduced the percentage weight loss with ... The siliconized epoxy IPN, with better impact and thermal resistance, ... However, these materials also deteriorate ... the method of compounding remains the state of the art. ... geneity and to ascertain any chemical change during storage.

  11. The study of epoxy polyamide and polyvinyl resins as corrosion ...

    African Journals Online (AJOL)

    The corrosion resistance of two commonly used protective coatings (epoxy polyamide and polyvinyl resins) in the Niger Delta area of Nigeria has been assessed. The coatings on low carbon steel were subjected to varying conditions of pH, temperature and exposure time and the corrosion rates calculated. At a pH of 2, 3, 4, ...

  12. The catalystic asymmetric synthesis of optically active epoxy ketones

    NARCIS (Netherlands)

    Marsman, Bertha Gerda

    1981-01-01

    In this thesis the use of catalytic asymmetric synthesis to prepare optically active epoxy ketones is described. This means that the auxiliary chirality, necessary to obtain an optically active product, is added in a catalytic quantity . In principle this is a very efficient way to make opticlly

  13. Piezoelectric and mechanical properties of structured PZT-epoxy composites

    NARCIS (Netherlands)

    James, N.K.; Ende, D.A. van den; Lafont, U.; Zwaag, S. van der; Groen, W.A.

    2013-01-01

    Structured lead zirconium titanate (PZT)-epoxy composites are prepared by dielectrophoresis. The piezoelectric and dielectric properties of the composites as a function of PZT volume fraction are investigated and compared with the corresponding unstructured composites. The effect of poling voltage

  14. Novel Epoxy Activated Hydrogels for Solving Lactose Intolerance

    Directory of Open Access Journals (Sweden)

    Magdy M. M. Elnashar

    2014-01-01

    Full Text Available “Lactose intolerance” is a medical problem for almost 70% of the world population. Milk and dairy products contain 5–10% w/v lactose. Hydrolysis of lactose by immobilized lactase is an industrial solution. In this work, we succeeded to increase the lactase loading capacity to more than 3-fold to 36.3 U/g gel using epoxy activated hydrogels compared to 11 U/g gel using aldehyde activated carrageenan. The hydrogel’s mode of interaction was proven by FTIR, DSC, and TGA. The high activity of the epoxy group was regarded to its ability to attach to the enzyme’s –SH, –NH, and –OH groups, whereas the aldehyde group could only bind to the enzyme’s –NH2 group. The optimum conditions for immobilization such as epoxy chain length and enzyme concentration have been studied. Furthermore, the optimum enzyme conditions were also deliberated and showed better stability for the immobilized enzyme and the Michaelis constants, Km and Vmax, were doubled. Results revealed also that both free and immobilized enzymes reached their maximum rate of lactose conversion after 2 h, albeit, the aldehyde activated hydrogel could only reach 63% of the free enzyme. In brief, the epoxy activated hydrogels are more efficient in immobilizing more enzymes than the aldehyde activated hydrogel.

  15. Study on Concrete Containing Recycled Aggregates Immersed in Epoxy Resin

    Directory of Open Access Journals (Sweden)

    Adnan Suraya Hani

    2017-01-01

    Full Text Available In recent decades, engineers have sought a more sustainable method to dispose of concrete construction and demolition waste. One solution is to crush this waste concrete into a usable gradation for new concrete mixes. This not only reduces the amount of waste entering landfills but also alleviates the burden on existing sources of quality natural concrete aggregates. There are too many kinds of waste but here constructions waste will be the priority target that should be solved. It could be managed by several ways such as recycling and reusing the concrete components, and the best choice of these components is the aggregate, because of the ease process of recycle it. In addition, recycled aggregates and normal aggregates were immersed in epoxy resin and put in concrete mixtures with 0%, 5%, 10% and 20% which affected the concrete mixtures properties. The strength of the concrete for both normal and recycled aggregates has increased after immersed the aggregates in epoxy resin. The percentage of water absorption and the coefficient of water permeability decreased with the increasing of the normal and the recycled aggregates immersed in epoxy resin. Generally the tests which have been conducted to the concrete mixtures have a significant results after using the epoxy resin with both normal and recycled aggregates.

  16. Evaluation of epoxy for use on NuSTAR optics

    DEFF Research Database (Denmark)

    An, H.; Christensen, Finn Erland; Doll, M.

    2009-01-01

    The Nuclear Spectroscopic Telescope Array (NuSTAR) is a NASA Small Explorer (SMEX) mission which employs two focusing optics. The optics are composed of stacks of thin mirror shells and spacers. Epoxy is used to bond the mirror shells to the spacers and is a crucial component in determining...

  17. Functionalizing CNTs for Making Epoxy/CNT Composites

    Science.gov (United States)

    Chen, Jian; Rajagopal, Ramasubramaniam

    2009-01-01

    Functionalization of carbon nanotubes (CNTs) with linear molecular side chains of polyphenylene ether (PPE) has been shown to be effective in solubilizing the CNTs in the solvent components of solutions that are cast to make epoxy/CNT composite films. (In the absence of solubilization, the CNTs tend to clump together instead of becoming dispersed in solution as needed to impart, to the films, the desired CNT properties of electrical conductivity and mechanical strength.) Because the PPE functionalizes the CNTs in a noncovalent manner, the functionalization does not damage the CNTs. The functionalization can also be exploited to improve the interactions between CNTs and epoxy matrices to enhance the properties of the resulting composite films. In addition to the CNTs, solvent, epoxy resin, epoxy hardener, and PPE, a properly formulated solution also includes a small amount of polycarbonate, which serves to fill voids that, if allowed to remain, would degrade the performance of the film. To form the film, the solution is drop-cast or spin-cast, then the solvent is allowed to evaporate.

  18. On the epoxy moulding compound aging effect on package reliability

    NARCIS (Netherlands)

    Noijen, S.P.M.; Engelen, R.A.B.; Martens, J.; Opran, A.; Sluis, van der O.

    2009-01-01

    Most semi-conductor devices are encapsulated by epoxy moulding compound (EMC) material. Even after curing at the prescribed temperature and time in accordance with the supplier's curing specifications often the product is not yet 100% fully cured. As a consequence, the curing process of a product

  19. Piezoelectric and mechanical properties of structured PZT–epoxy composites

    NARCIS (Netherlands)

    Kunnamkuzhakkal James, N.; Van den Ende, D.; Lafont, U.; Van der Zwaag, S.; Groen, W.A.

    2013-01-01

    Structured lead zirconium titanate (PZT)–epoxy composites are prepared by dielectrophoresis. The piezoelectric and dielectric properties of the composites as a function of PZT volume fraction are investigated and compared with the corresponding unstructured composites. The effect of poling voltage

  20. Synthesis and characterization of polyimide-epoxy hybrid films

    International Nuclear Information System (INIS)

    Butt, M.S.; Akhter, Z.; Siddiqi, H.M.

    2011-01-01

    Composites from polyimide and epoxy-amine were prepared aiming for enhancing its thermal and mechanical properties. Polyimide-epoxy-amine hybrid films were prepared by blending of polyimide and epoxy-amine in different ratios whereas, polyimide was prepared by reacting 1,2-di(p-aminophenyloxy)ethylene with 3,3/sub '/4,4/sub '/-benzophenone tetracarboxylic acid dianhydride. The blend systems with Araldite LY564 (1,4-butanediolediglycidyl ether) (BDDE) and Hardener HY2954 (3,3/sub '/-dimethyl-4,4/sub '/-diamino dicyclohexyl)methane (MACM) were investigated in term of thermal, mechanical and viscoelastic measurements. Thermal stability was determined using thermogravimetric analysis. The effect of the polyimide content on the glass transition temperature (Tg) and thermal stability was observed. Viscoelastic measurements showed that the glass transition temperature shifted with the increase of polyimide content. The composites showed higher thermal stability in comparison with neat epoxy-amine matrix for higher polyimide concentration. The effect of polyimide content on the mechanical properties was also investigated. The tensile measurements of the films showed that with the increase of polyimide content the tensile modulus of the films was increased. (author)

  1. A room temperature cured low dielectric hyperbranched epoxy ...

    Indian Academy of Sciences (India)

    carbon chain in its structure.2 In the present study, a .... The degree of branching, epoxy equivalent and hydroxyl value ... The physical properties and swelling value of the hardener were ... samples were studied by thermogravimetric analysis. (TGA) in ..... Nalwa H S 1999 Handbook of low and high dielectric constant ...

  2. Characterization of fracture toughness of epoxy resin after hygrothermal aging

    KAUST Repository

    Quispe, Gustavo Q.

    2013-07-01

    Characterization of fracture toughness of epoxy resin after hygrothermal ageing Gustavo Quino Quispe The aim of this work is to characterize the e ects of hygrothermal aging in the plain strain fracture toughness of the epoxy system composed by cycloaliphatic epoxy resin and diglycidyl ether of bisphenol-A (DGEBA). For this, after having been under hygrothermal aging in a climatic chamber, epoxy samples were studied using ASTM D5045 fracture toughness test, and micrography and roughness measurements of the fracture surface. It is reported a rapid decrease of GIc and KIc during the rst 2 days. Moreover, a numerical model [13] was used to simulate and see with more detail the water absorption in the aged samples. From that, it was observed the heterogeneous distribution of water. Accordingly, it was proposed that the results should be correlated with the water content at the vicinity of the crack tip. Consequently, it was possible to obtain, by quasi-static simulations, the ideal load-displacement curves of crack propagation in the heterogeneous samples. Finally, another contribution of this work is the study of the fracture surface, that gives a clue of the relationship among the fracture energy, the appearance of microcracks in the fracture surface, and the roughness (Ra).

  3. Electrical and thermomechanical properties of epoxy-POSS nanocomposites

    Czech Academy of Sciences Publication Activity Database

    Boček, J.; Matějka, Libor; Mentlík, V.; Trnka, P.; Šlouf, Miroslav

    2011-01-01

    Roč. 47, č. 5 (2011), s. 861-872 ISSN 0014-3057 R&D Projects: GA AV ČR IAA400500701 Institutional research plan: CEZ:AV0Z40500505 Keywords : POSS * epoxy nanocomposite * electrical/dielectrical properties Subject RIV: CD - Macromolecular Chemistry Impact factor: 2.739, year: 2011

  4. Design and characterization of cellulose nanocrystal-enhanced epoxy hardeners

    Science.gov (United States)

    Shane X. Peng; Robert J. Moon; Jeffrey P. Youngblood

    2014-01-01

    Cellulose nanocrystals (CNCs) are renewable, sustainable, and abundant nanomaterial widely used as reinforcing fillers in the field of polymer nanocomposites. In this study, two-part epoxy systems with CNC-enhanced hardeners were fabricated. Three types of hardeners, Jeffamine D400 (JD400), diethylenetriamine (DETA), and (±)-trans-1,2- diaminocyclohexane (DACH), were...

  5. Preparation, Characterization, and Modeling of Carbon Nanofiber/Epoxy Nanocomposites

    Directory of Open Access Journals (Sweden)

    Lan-Hui Sun

    2011-01-01

    Full Text Available There is a lack of systematic investigations on both mechanical and electrical properties of carbon nanofiber (CNF-reinforced epoxy matrix nanocomposites. In this paper, an in-depth study of both static and dynamic mechanical behaviors and electrical properties of CNF/epoxy nanocomposites with various contents of CNFs is provided. A modified Halpin-Tsai equation is used to evaluate the Young's modulus and storage modulus of the nanocomposites. The values of Young's modulus predicted using this method account for the effect of the CNF agglomeration and fit well with those obtained experimentally. The results show that the highest tensile strength is found in the epoxy nanocomposite with a 1.0 wt% CNFs. The alternate-current (AC electrical properties of the CNF/epoxy nanocomposites exhibit a typical insulator-conductor transition. The conductivity increases by four orders of magnitude with the addition of 0.1 wt% (0.058 vol% CNFs and by ten orders of magnitude for nanocomposites with CNF volume fractions higher than 1.0 wt% (0.578 vol%. The percolation threshold (i.e., the critical CNF volume fraction is found to be at 0.057 vol%.

  6. Multiscale Modeling of Carbon Nanotube-Epoxy Nanocomposites

    Science.gov (United States)

    Fasanella, Nicholas A.

    Epoxy-composites are widely used in the aerospace industry. In order to improve upon stiffness and thermal conductivity; carbon nanotube additives to epoxies are being explored. This dissertation presents multiscale modeling techniques to study the engineering properties of single walled carbon nanotube (SWNT)-epoxy nanocomposites, consisting of pristine and covalently functionalized systems. Using Molecular Dynamics (MD), thermomechanical properties were calculated for a representative polymer unit cell. Finite Element (FE) and orientation distribution function (ODF) based methods were used in a multiscale framework to obtain macroscale properties. An epoxy network was built using the dendrimer growth approach. The epoxy model was verified by matching the experimental glass transition temperature, density, and dilatation. MD, via the constant valence force field (CVFF), was used to explore the mechanical and dilatometric effects of adding pristine and functionalized SWNTs to epoxy. Full stiffness matrices and linear coefficient of thermal expansion vectors were obtained. The Green-Kubo method was used to investigate the thermal conductivity as a function of temperature for the various nanocomposites. Inefficient phonon transport at the ends of nanotubes is an important factor in the thermal conductivity of the nanocomposites, and for this reason discontinuous nanotubes were modeled in addition to long nanotubes. To obtain continuum-scale elastic properties from the MD data, multiscale modeling was considered to give better control over the volume fraction of nanotubes, and investigate the effects of nanotube alignment. Two methods were considered; an FE based method, and an ODF based method. The FE method probabilistically assigned elastic properties of elements from the MD lattice results based on the desired volume fraction and alignment of the nanotubes. For the ODF method, a distribution function was generated based on the desired amount of nanotube alignment

  7. Adhesion of epoxy primer to hydrotalcite conversion coated AA2024

    Science.gov (United States)

    Leggat, Robert Benton, III

    Hydrotalcite-based (HT) conversion coatings are being developed as an environmentally benign alternative to chromate conversion coatings (CCC). Accelerated exposure tests were conducted on epoxy primed, HT-modified AA2024 to gauge service performance. HT-based conversion coatings did not perform as well as the CCC when used with an epoxy primer. The current HT chemistries are optimized for stand-alone corrosion protection, however additional research into the primer/HT interactions is necessary before they can be implemented within a coating scheme. The relative contribution of mechanical and physico-chemical interactions in controlling adhesion has been investigated in this study. Practical adhesion tests were used to assess the dry and wet bond strength of epoxy primer on HT coatings using the pull-off tensile strength (POTS) as the figure of merit. The practical adhesion of HT coated samples generally fell between that observed for the CCC and bare AA2024. Laboratory testing was done to assess the physical and chemical properties of HT coatings. Contact angle measurements were performed using powders representative of different HT chemistries to evaluate the dispersive and acid-base character of the surface. The wet POTS correlated with the electrodynamic (dipole + dispersive) parameter of the surface tension. The HT surfaces were found to be predominantly basic. Given the basicity of epoxy, these results indicate that increasing the acidic character of HT coatings may increase the adhesion performance. This was supported by electrokinetic measurements in which the dry POTS was found to increase with decreasing conversion coating iso-electric point. The correlations with the dry and wet state adhesion are interpreted as indicating that dry state adhesion is optimized by minimizing unfavorable polar interactions between the basic epoxy and HT interfaces. Wet state adhesion, where polar interactions are disrupted, is dictated by non-polar bonding. FTIR

  8. Preparation and Various Characteristics of Epoxy/Alumina Nanocomposites

    Science.gov (United States)

    Kozako, Masahiro; Ohki, Yoshimichi; Kohtoh, Masanori; Okabe, Shigemitsu; Tanaka, Toshikatsu

    Epoxy/ alumina nanocomposites were newly prepared by dispersing 3, 5, 7, and 10 weight (wt) % boehmite alumina nanofillers in a bisphenol-A epoxy resin using a special two-stage direct mixing method. It was confirmed by scanning electron microscopy imaging that the nanofillers were homogeneously dispersed in the epoxy matrix. Dielectric, mechanical, and thermal properties were investigated. It was elucidated that nanofillers affects various characteristics of epoxy resins, when they are nanostructrued. Such nano-effects we obtained are summarized as follows. Partial discharge resistance increases as the filler content increases; e.g. 7 wt% nanofiller content creates a 60 % decrease in depth of PD-caused erosion. Weibull analysis shows that short-time electrical treeing breakdown time is prolonged to 265 % by 5 wt% addition of nanofillers. But there was more data scatter in nanocomposites than in pure epoxy. Permittivity tends to increase from 3.7 to 4.0 by 5 wt% nanofiller addition as opposed to what was newly found in the recent past. Glass transition temperature remains unchanged as 109 °C. Mechanical properties such as flexural strength and flexural modulus increase; e.g. flexural strength and flexural modulus are improved by 5 % and 8 % with 5 wt% content, respectively. Excess addition causes a reverse effect. It is concluded from permittivity and glass transition temperature characteristics that interfacial bonding seems to be more or less weak in the nanocomposite specimens prepared this time, even though mechanical strengths increase. There is a possibility that the nanocomposites specimens will be improved in interfacial quality.

  9. Electron beam processed plasticized epoxy coatings for surface protection

    International Nuclear Information System (INIS)

    Ibrahim, Mervat S.; Mohamed, Heba A.; Kandile, Nadia G.; Said, Hossam M.; Mohamed, Issa M.

    2011-01-01

    Highlights: · Coating formulations with EA 70%, HD 20%, and castor oil 10% under 1 Mrad pass -1 irradiation dose showed the best adhesion and passed bending tests. · The prepared EP-SF-An adduct improve anti-corrosion properties of coatings without any significant effect on physical, mechanical and chemical properties of the cured film. The optimum amount of aniline adduct as corrosion inhibitor was found to be 0.4 g for 100 g of coating formulation. · The corrosion inhibition efficiency of the prepared adduct competed the commercial efficiency. - Abstract: Epoxy acrylate oligomer (EA) was plasticized by adding different plasticizers such as epoxidized soybean oil, glycerol and castor oil and cured by electron beam (EB). Different irradiation doses (1, 2.5 and 5 Mrad pass -1 ) were used in the curing process. The effect of both different irradiation doses and plasticizers on the end use performance properties of epoxy acrylate coating namely, pencil hardness, bending test, adhesion test, acid and alkali resistance test were studied. It was observed that incorporation of castor oil in epoxy acrylate diluted by 1,6-hexanediol diacrylate (HD) monomer with a ratio (EA 70%, HD 20%, castor oil 10%) under 1 Mrad pass -1 irradiation dose improved the physical, chemical and mechanical properties of cured films than the other plasticizer. Sunflower free fatty acid was epoxidized in situ under well established conditions. The epoxidized sunflower free fatty acids (ESFA) were subjected to react with aniline in sealed ampoules under inert atmosphere at 140 deg. C. The produced adducts were added at different concentrations to epoxy acrylate coatings under certain EB irradiation dose and then evaluated as corrosion inhibitors for carbon steel surfaces in terms of weight loss measurements and corrosion resistance tests. It was found that, addition of 0.4 g of aniline adduct to 100 g epoxy acrylate formula may give the best corrosion protection for carbon steel and compete the

  10. Improving Fracture Toughness of Epoxy Nanocomposites by Silica Nanoparticles

    Directory of Open Access Journals (Sweden)

    Seyed Reza Akherati Sany

    2017-04-01

    Full Text Available An epoxy resin was modified by silica nanoparticles and cured with an anhydride. The particles with different batches of 12, 20, and 40 nm sizes were each distributed into the epoxy resin ultrasonically. Electron microscopy images showed that the silica particles were well dispersed throughout the resin. Tensile test results showed that Young’s modulus and tensile strength increased with the volume fraction and surface area of the silica particles. The simultaneous use of two average sizes of 20 and 40 nm diameter silica particles still increased these mechanical properties but other combinations of silica particles were unsuccessful. A three-point bending test on each pre-cracked specimen was performed to measure the mode I fracture toughness energy. The fracture energy increased from 283 J/m2 for the unmodified epoxy to about 740 J/m2 for the epoxy with 4.5 wt% of 12 nm diameter silica nanoparticles. The fracture energy of smaller particles was greater because of their higher surface to volume ratio. The fracture energy results showed also that the combined nanoparticles has a synergic effect on the fracture toughness of nanocomposites. Simultaneous use of 10 and 20 nm particles increased the fracture energy to about 770 J/m2. Finally, crack-opening displacement was calculated and found to be in the range of several micrometers which was much larger than the sizes of particles studied. Thus, the toughening mechanisms of crack pinning and crack deflection have a negligible effect on improvement of toughness, nevertheless, the plastic deformation and plastic void growth are dominant mechanisms in epoxy toughening by nanoparticles.

  11. New recycling approaches for thermoset polymeric composite wastes – an experimental study on polyester based concrete materials filled with fibre reinforced plastic recyclates

    OpenAIRE

    Ribeiro, M. C. S.; Fiúza, António; Meira Castro, A C; Dinis, M. L.; Silva, Francisco J. G.; Meixedo, João Paulo

    2011-01-01

    In this study, a new waste management solution for thermoset glass fibre reinforced polymer (GFRP) based products was assessed. Mechanical recycling approach, with reduction of GFRP waste to powdered and fibrous materials was applied, and the prospective added-value of obtained recyclates was experimentally investigated as raw material for polyester based mortars. Different GFRP waste admixed mortar formulations were analyzed varying the content, between 4% up to 12% in we...

  12. Potential efficacy of a delta 5-aminolevulinic acid thermosetting gel formulation for use in photodynamic therapy of lesions of the gastrointestinal tract.

    Science.gov (United States)

    Bourre, Ludovic; Thibaut, Sonia; Briffaud, Amelie; Lajat, Youenn; Patrice, Thierry

    2002-02-01

    Photodynamic therapy (PDT) using 5-aminolevulinic acid (ALA)-induced protoporphyrin IX may play a role in the treatment of dysplastic Barrett's oesophagus. An ALA thermosetting gel Pluronic F-127) was developed and evaluated in an in vivo mouse model for potential use in PDT of Barrett's mucosa. In vitro studies of the influence of Pluronic F-127 percentage on thermosetting gel temperature, followed by the influence of ALA concentration on thermosetting temperature and ALA-gel stability as a function of time or temperature were studied. In vivo relationships between ALA doses and fluorescence were studied to determine the optimal concentration. Fluorescence measurement in vivo showed that ALA concentration and time had a nonlinear influence on protoporphyrin IX synthesis. For ALA-gel applications longer than 30 min a plateau fluorescence was reached, the maximum fluorescence being obtained after 4 h whatever the time of contact. The maximum intensity (2824 counts s(-1)) was found with 40 mg mL(-1) ALA-gel, and fluorescence intensities differed with time, reaching a maximum after 3-4 h. ALA-Pluronic F-127 is a suitable formulation for treatment of Barrett's oesophagus, allowing easy application in liquid form at 4 degrees C and good adhesion in the oesophagus in gel form, with efficient diffusion of ALA into treated mucosa. Copyright 2002 Elsevier Science Ltd.

  13. Mechanism of adhesion of epoxy resin to steel surface; Tekko hyomen to epoxy jushino secchaku mechanism

    Energy Technology Data Exchange (ETDEWEB)

    Nakazawa, M. [Nippon Steel Corp., Tokyo (Japan)

    1994-08-01

    In the present research, an adhesion-breaking test and a molecular-scale model experiment were conducted to elucidate the adhesion mechanism of epoxy resin (R) to the cold rolled steel sheet (CR) and galvanized steel sheet (GI). As for the adhesive joint strength in the humid environment, the GI is inferior in residual strength to the CR. The GI joint fracture is an interfacial fracture between the plating and adhesive agent, while the CR joint fracture is a combination of cohesive fracture and interfacial fracture. It is attributable to the difference in adhesion mechanism of R and degradation due to humidity between the surface solely of zinc and iron-containing surface. The adhesion state of R to the zinc oxide and iron oxide was observed by temperature-programed desorption in an ultrahigh vacuum. On each of both oxides, the R chemically adsorbs through bond scission between the phenoxy oxide and carbon. If the water dissociatively adsorbs onto the surface, the bond is destroyed between the zinc oxide and R. The formation of interfacial chemical bond contributes to the adhesion of R to the CR and GI. In case of GI, this band is destroyed by the interfacial infiltration of water, while it is not done in case of CR. The CR excels the GI in adhesive durability. 20 refs., 8 figs., 3 tabs.

  14. Comparative Study of Mechanical Properties of MWCNTS/ Epoxy and SWCNTS/ Epoxy Composites

    Directory of Open Access Journals (Sweden)

    Khansaa D. Salman

    2018-03-01

    Full Text Available  The single – walled carbon nanotubes (SWCNTs and multi – walled carbon nanotubes (MWCNTs embedded into resin matrix with different weight concentrations ranging about (0.1, 0.3, 0.5 and 1 wt. %, the nanocomposites are synthesized by casting method. The main applications of this nanocomposites are in the sensors, actuators, radar. Mechanical tests were done for this study such as: tensile test, bending test and hardness test. Also many examinations were utilized to define the microstructure like scanning electron microscopy (SEM, X-ray diffraction and Raman spectroscopy. The results of this work showed that obviously an improvement in mechanical properties of the processed nanocomposites such as young’s modulus, ultimate tensile strength, bending strength and Shore hardness. Also the micrographs of SEM demonstrated that SWCNTs and MWCNTs homogeneously dispersed into epoxy. On the other hand Raman spectra and XRD revealed that same results for SEM. Finally all the results for mechanical properties and microstructure evaluation show that SWCNTs give extremely higher values and properties than MWCNTs.

  15. Liquid-Crystal Thermosets, a New Generation of High-Performance Liquid-Crystal Polymers

    Science.gov (United States)

    Dingemans, Theo; Weiser, Erik; Hou, Tan; Jensen, Brian; St. Clair, Terry

    2004-01-01

    -made matrix resins that meet the required processing conditions for the fabrication of textile composites. Once the resin is in place, the temperature is raised to 375 C and the oligomers are cross-linked into a high-glass-transition-temperature (Tg) nematic network without releasing volatiles. The mechanical properties of the fully crosslinked, composite articles are comparable to typical composites based on commercially available epoxy resins.

  16. Fracture behavior of α-zirconium phosphate-based epoxy nanocomposites

    International Nuclear Information System (INIS)

    Sue, H.-J.; Gam, K.T.; Bestaoui, N.; Clearfield, A.; Miyamoto, M.; Miyatake, N.

    2004-01-01

    The fracture behaviors of α-zirconium phosphate (α-ZrP) based epoxy nanocomposites, with and without core-shell rubber (CSR) toughening, were investigated. The state of exfoliation and dispersion of α-ZrP nanofiller in epoxy were characterized using X-ray scattering and various microscopy tools. The level of enhancement in storage moduli of epoxy nanocomposite against neat epoxy is found to depend on the state of exfoliation of α-ZrP as well as the damping characteristics of the epoxy matrix. The fracture process in epoxy nanocomposite is dominated by preferred crack propagation along the weak intercalated α-ZrP interfaces, and the presence of α-ZrP does not alter the fracture toughness of the epoxy matrix. However, the toughening using CSR can significantly improve the fracture toughness of the nanocomposite. The fracture mechanisms responsible for such a toughening effect in CSR-toughened epoxy nanocomposite are rubber particle cavitation, followed by shear banding of epoxy matrix. The ductility and toughenability of epoxy do not appear to be affected by the incorporation of α-ZrP. Approaches for producing toughened high performance polymer nanocomposites are discussed

  17. Green Preparation of Epoxy/Graphene Oxide Nanocomposites Using a Glycidylamine Epoxy Resin as the Surface Modifier and Phase Transfer Agent of Graphene Oxide.

    Science.gov (United States)

    Tang, Xinlei; Zhou, Yang; Peng, Mao

    2016-01-27

    In studies of epoxy/graphene oxide (GO) nanocomposites, organic solvents are commonly used to disperse GO, and vigorous mechanical processes and complicated modification of GO are usually required, increasing the cost and hindering the development and application of epoxy nanocomposites. Here, we report a green, facile, and efficient method of preparing epoxy/GO nanocomposites. When triglycidyl para-aminophenol (TGPAP), a commercially available glycidyl amine epoxy resin with one tertiary amine group per molecule, is used as both the surface modifier and phase transfer agent of GO, GO can be directly and rapidly transferred from water to diglycidyl ether of bisphenol A and other types of epoxy resins by manual stirring under ambient conditions, whereas GO cannot be transferred to these epoxy resins in the absence of TGPAP. The interaction between TGPAP and GO and the effect of the TGPAP content on the dispersion of GO in the epoxy matrix were investigated systematically. Superior dispersion and exfoliation of GO nanosheets and remarkably improved mechanical properties, including tensile and flexural properties, toughness, storage modulus, and microhardness, of the epoxy/GO nanocomposites with a suitable amount of TGPAP were demonstrated. This method is organic-solvent-free and technically feasible for large-scale preparation of high-performance nanocomposites; it opens up new opportunities for exploiting the unique properties of graphene or even other nanofillers for a wide range of applications.

  18. Influence of hematite nanorods on the mechanical properties of epoxy resin

    Czech Academy of Sciences Publication Activity Database

    Bogdanović, G.; Kovač, T. S.; Džunuzović, E. S.; Špírková, Milena; Ahrenkiel, P. S.; Nedeljković, J. M.

    2017-01-01

    Roč. 82, č. 4 (2017), s. 437-447 ISSN 0352-5139 R&D Projects: GA ČR(CZ) GA13-06700S Institutional support: RVO:61389013 Keywords : nanocomposites * thermosetting resin * mechanical measurements Subject RIV: CD - Macromolecular Chemistry OBOR OECD: Polymer science Impact factor: 0.822, year: 2016

  19. Thermal expansion of epoxy-fiberglass composite specimens

    International Nuclear Information System (INIS)

    McElroy, D.L.; Weaver, F.J.; Bridgman, C.

    1986-01-01

    The thermal expansion behavior of three epoxy-fiberglass composite specimens was measured from 20 to 120 0 C (70 to 250 0 F) using a fused quartz push-rod dilatometer. Billets produced by vacuum impregnating layers of two types of fiberglass cloth with an epoxy resin were core-drilled to produce cylindrical specimens. These were used to study expansion perpendicular and parallel to the fiberglass layers. The dilatometer is held at a preselected temperature until steady-state is indicated by stable length and temperature data. Before testing the composite specimens, a reliability check of the dilatometer was performed using a copper secondary standard. This indicated thermal expansion coefficient (α) values within +-2% of expected values from 20 to 200 0 C

  20. ELABORATION OF AN EPOXY COATING REINFORCED WITH ZIRCONIUM CARBIDE NANOSTRUCTURES

    Directory of Open Access Journals (Sweden)

    Lucia G. Díaz-Barriga

    2013-12-01

    Full Text Available This work shows the preparation of a transparent epoxy coating reinforced with 200 PPM of zirconium carbide nanostructures. The nanostructures of ZrC were prepared by mechanosynthesis. The additive characteristics analyzed by X-ray diffraction (XRD and scanning electron microscopy (SEM were presented. Epoxy coating adhesion on a steel plate was analyzed using MEB. Thermogravimetric analysis (TGA was performed to the reinforced paints between 20-700 °C. The reinforced enamel was compared with an enamel without nanostructures. There is not vaporization of reinforced enamel at a 95 y 100 °C with ZrC particles size of 10 µm y 120 nm respectively. The final enamel degradation is slower when there is a 14% by weight of the residue and 426 °C with 120nm diameter particles.

  1. Synthesis and characterization of optically transparent epoxy matrix nanocomposites

    International Nuclear Information System (INIS)

    Esposito Corcione, C.; Manera, M.G.; Maffezzoli, A.; Rella, R.

    2009-01-01

    In this work optically transparent nanocomposites were prepared and characterized from an optical and morphological point of view. An organically modified boehmite was added at different concentrations in a diglycidyl ether of bisphenol A (DGEBA) epoxy matrix, hardened with a polyether diamine. Nanocomposites were characterized structurally by X-ray diffraction (XRD), optically by UV-Vis-NIR spectrophotometry and their morphology was investigated by Atomic Force Microscopy (AFM). Morphological investigation reveals the presence of boehmite particles dispersed in the epoxy matrix in different dimensions ranging from ten to hundreds of nanometers; some aggregation in the particles is the tendency noticed in the AFM images. The acquisition of multiple AFM images in different areas of the sample was used for a statistical analysis of the volumetric distribution of boehmite aggregates. The obtained result, (3.6 ± 0.3)%vol, is well comparable to thermogravimetric analysis.

  2. Development of failure criterion for Kevlar-epoxy fabric laminates

    Science.gov (United States)

    Tennyson, R. C.; Elliott, W. G.

    1984-01-01

    The development of the tensor polynomial failure criterion for composite laminate analysis is discussed. In particular, emphasis is given to the fabrication and testing of Kevlar-49 fabric (Style 285)/Narmco 5208 Epoxy. The quadratic-failure criterion with F(12)=0 provides accurate estimates of failure stresses for the Kevlar/Epoxy investigated. The cubic failure criterion was re-cast into an operationally easier form, providing the engineer with design curves that can be applied to laminates fabricated from unidirectional prepregs. In the form presented no interaction strength tests are required, although recourse to the quadratic model and the principal strength parameters is necessary. However, insufficient test data exists at present to generalize this approach for all undirectional prepregs and its use must be restricted to the generic materials investigated to-date.

  3. Epoxy resin casting of trim coils for superconducting cyclotron

    International Nuclear Information System (INIS)

    Hajra, D.P.; Sarkar, S.C.; Saha, Subimal; Chaudhuri, J.; Bhandari, R.K.

    2006-01-01

    The life of any magnet depends on the soundness of the coil insulation, its aging properties and initial and final endurance limitations. The insulation of water-cooled trim coils for superconducting cyclotron is made of glass fibre tape with heat cured unfilled epoxy resin combination. This type of insulation has been selected to achieve excellent stability against thermal and electromagnetic stresses, tight dimensional control, good dielectric strength, non-hygroscopic and considerably low vapour-pressure as it will be inside rough vacuum. The process development and the difficulties encountered for appropriate selection of epoxy resin combination, potting, vacuum process, curing cycle, control of coil dimension to achieve a sound coil absolutely free from cracks, trapped air and voids has been discussed. (author)

  4. Experiences with testing PCRV concrete and epoxy resin models

    International Nuclear Information System (INIS)

    Schimmelpfennig, K.; Schnellenbach, G.

    1979-01-01

    A 1:5 scale model of a prestressed concrete pressure vessel was used to investigate its operating behaviour when only partially prestressed so as to allow cracking even under operating conditions. Further experimental work consisted in the building and testing of epoxy resin models to check the results of three-dimensional numerical calculations. Results show that a partially prestressed vessel will operate reliably and that deformations under both short and long-term internal pressure are essentially reversible. The results from the epoxy resin models show that building such models also with complicated geometries and with embedded strain gauges can be successfully carried out and that testing such models is a good tool for checking computer calculations

  5. Suspended microstructures of epoxy based photoresists fabricated with UV photolithography

    DEFF Research Database (Denmark)

    Hemanth, Suhith; Anhøj, Thomas Aarøe; Caviglia, Claudia

    2017-01-01

    In this work we present an easy, fast, reliable and low cost microfabrication technique for fabricating suspended microstructures of epoxy based photoresistswith UV photolithography. Two different fabrication processes with epoxy based resins (SU-8 and mr-DWL) using UV exposures at wavelengths...... of 313 nm and 405 nm were optimized and compared in terms of structural stability, control of suspended layer thickness and resolution limits. A novel fabrication process combining the two photoresists SU-8 and mr-DWL with two UV exposures at 365 nm and 405 nm respectively provided a wider processing...... window for definition of well-defined suspended microstructures with lateral dimensions down to 5 μmwhen compared to 313 nm or 365 nm UV photolithography processes....

  6. Epoxy replication for Wolter x-ray microscope fabrication

    International Nuclear Information System (INIS)

    Priedhorsky, W.

    1981-01-01

    An epoxy replica of a test piece designed to simulate a Wolter x-ray microscope geometry showed no loss of x-ray reflectivity or resolution, compared to the original. The test piece was a diamond-turned cone with 1.5 0 half angle. A flat was fly-cut on one side, then super- and conventionally polished. The replica was separated at the 1.5 0 -draft angle, simulating a shallow angle Wolter microscope geometry. A test with 8.34 A x rays at 0.9 0 grazing angle showed a reflectivity of 67% for the replica flat surface, and 70% for the original. No spread of the reflected beam was observed with a 20-arc second wide test beam. This test verifies the epoxy replication technique for production of Wolter x-ray microscopes

  7. Elastic representation surfaces of unidirectional graphite/epoxy composites

    International Nuclear Information System (INIS)

    Kriz, R.D.; Ledbetter, H.M.

    1985-01-01

    Unidirectional graphite/epoxy composites exhibit high elastic anisotropy and unusual geometrical features in their elastic-property polar diagrams. From the five-component transverse-isotropic elastic-stiffness tensor we compute and display representation surfaces for Young's modulus, torsional modulus, linear compressibility, and Poisson's ratios. Based on Christoffel-equation solutions, we describe some unusual elastic-wave-surface topological features. Musgrave considered in detail the differences between phase-velocity and group-velocity surfaces arising from high elastic anisotropy. For these composites, we find effects similar to, but more dramatic than, Musgrave's. Some new, unexpected results for graphite/epoxy include: a shear-wave velocity that exceeds a longitudinal velocity in the plane transverse to the fiber; a wave that changes polarization character from longitudinal to transverse as the propagation direction sweeps from the fiber axis to the perpendicular axis

  8. Nanosilica reinforced epoxy floor coating composites: preparation and thermophysical characterization

    Directory of Open Access Journals (Sweden)

    Mir Mohammad Alavi Nikje

    2012-01-01

    Full Text Available In this study, flooring grade epoxy/nanoSiO2 nanocomposites were prepared by in-situ polymerization method. Nano silica was treated by coupling agent in order to surface treating and introducing of reactive functional groups to achieving adequate bonding between polar inorganic nano particles and epoxy organic polymer. γ-Aminopropyltriethoxysilane (Amino A-100 was used as an effective and commercially available coupling agent and nano silica treated in acetone media. SEM observations of cured samples revealed that the nano silica was completely dispersed into polymer matrix into nanoscale particles. Thermal and physical properties of prepared samples were investigated and data showed improvements in physical and mechanical properties of the flooring samples in comparison with unfilled resin.

  9. Structural and functional characterization of barium zirconium titanate / epoxy composites

    Directory of Open Access Journals (Sweden)

    Filiberto González Garcia

    2011-12-01

    Full Text Available The dielectric behavior of composite materials (barium zirconium titanate / epoxy system was analyzed as a function of ceramic concentration. Structure and morphologic behavior of the composites was investigated by X-ray Diffraction (XRD, Fourier transformed infrared spectroscopy (FT-IR, Raman spectroscopy, field emission scanning electron microscopy (FE-SEM and transmission electron microscopy (TEM analyses. Composites were prepared by mixing the components and pouring them into suitable moulds. It was demonstrated that the amount of inorganic phase affects the morphology of the presented composites. XRD revealed the presence of a single phase while Raman scattering confirmed structural transitions as a function of ceramic concentration. Changes in the ceramic concentration affected Raman modes and the distribution of particles along into in epoxy matrix. Dielectric permittivity and dielectric losses were influenced by filler concentration.

  10. Epoxy composites based on inexpensive tire waste filler

    International Nuclear Information System (INIS)

    Ahmetli, Gulnare; Gungor, Ahmet; Kocaman, Suheyla

    2014-01-01

    Tire waste (TW) was recycled as raw material for the preparation of DGEBA-type epoxy composite materials. The effects of filler amount and epoxy type on the mechanical properties of the composites were investigated. Tensile strength and Young’s modulus of the composites with NPEL were generally higher than composites with NPEF. The appropriate mass level for TW in both type composites was found to be 20 wt%. The equilibrium water sorption of NPEL/TW and NPEF/TW composites for 14-day immersion was determined as 0.10 % and 0.21 %, respectively. Scanning electron microscopy (SEM) and X-ray diffraction (XRD) were used for characterization of the composites

  11. Epoxy-silica hybrids by nonaqueous sol-gel process

    Czech Academy of Sciences Publication Activity Database

    Ponyrko, Sergii; Kobera, Libor; Brus, Jiří; Matějka, Libor

    2013-01-01

    Roč. 54, č. 23 (2013), s. 6271-6282 ISSN 0032-3861 R&D Projects: GA ČR GAP108/12/1459 Grant - others:AV ČR(CZ) M200500903 Institutional support: RVO:61389013 Keywords : epoxy-silica hybrid * nonaqueous sol-gel process * gelation Subject RIV: CD - Macromolecular Chemistry Impact factor: 3.766, year: 2013

  12. Hydrophobic Modification of Layered Clays and Compatibility for Epoxy Nanocomposites

    Directory of Open Access Journals (Sweden)

    Jiang-Jen Lin

    2010-04-01

    Full Text Available Recent studies on the intercalation and exfoliation of layered clays with polymeric intercalating agents involving poly(oxypropylene-amines and the particular uses for epoxy nanocomposites are reviewed. For intercalation, counter-ionic exchange reactions of clays including cationic layered silicates and anionic Al-Mg layered double hydroxide (LDH with polymeric organic ions afforded organoclays led to spatial interlayer expansion from 12 to 92 Å (X-ray diffraction as well as hydrophobic property. The inorganic clays of layered structure could be modified by the poly(oxypropyleneamine-salts as the intercalating agents with molecular weights ranging from 230 to 5,000 g/mol. Furthermore, natural montmorillonite (MMT clay could be exfoliated into thin layer silicate platelets (ca. 1 nm thickness in one step by using polymeric types of exfoliating agents. Different lateral dimensions of MMT, synthetic fluorinated Mica and LDH clays had been cured into epoxy nanocomposites. The hydrophobic amine-salt modification resulting in high spacing of layered or exfoliation of individual clay platelets is the most important factor for gaining significant improvements of properties. In particular, these modified clays were reported to gain significant improvements such as reduced coefficient of thermal expansion (CTE, enhanced thermal stability, and hardness. The utilization of these layered clays for initiating the epoxy self-polymerization was also reported to have a unique compatibility between clay and organic resin matrix. However, the matrix domain lacks of covalently bonded crosslink and leads to the isolation of powder material. It is generally concluded that the hydrophobic expansion of the clay inter-gallery spacing is the crucial step for enhancing the compatibility and the ultimate preparation of the advanced epoxy materials.

  13. Adhesive Bonding of Aluminium Alloy A5754 by Epoxy Resins

    Directory of Open Access Journals (Sweden)

    Ivan Michalec

    2013-01-01

    Full Text Available Joining thin sheets of aluminium and its alloys is a promising area in the field of joining materials. Nowadays, joining methods that do not melt the material itself are increasingly being utilised. This paper deals with adhesive bonding of aluminium alloy A5754 by two-component epoxy resins. Theresults show that joints bonded by Hysol 9466 have appropriate mechanical properties, but that joints bonded by Hysol 9492 have better thermal stability.

  14. Fracto-emission from graphite/epoxy composites

    Science.gov (United States)

    Dickinson, J. T.

    1983-01-01

    Fracto-emission (FE) is the emission of particles and photons during and following crack propagation. Electrons (EE), positive ions (PIE), and excited and ground state neutrals (NE) were observed. Results of a number of experiments involving principally graphite/epoxy composites and Kevlar single fibers are presented. The physical processes responsible for EE and PIE are discussed as well as FE from fiber- and particulate-reinforced composites.

  15. Characteristics of continuous unidirectional kenaf fiber reinforced epoxy composites

    International Nuclear Information System (INIS)

    Mahjoub, Reza; Yatim, Jamaludin Mohamad; Mohd Sam, Abdul Rahman; Raftari, Mehdi

    2014-01-01

    Highlights: • To show the potential of continuous kenaf fiber to use in bio-composite. • To introduce new method of hand lay-up for fabricating bio-fiber composite. • To characterize the properties of kenaf fiber epoxy composite. • Morphology of the fracture area by using of SEM. • To use analytical method to predict the bio-composite properties. - Abstract: Kenaf fibers generally has some advantages such as eco-friendly, biodegradability, renewable nature and lighter than synthetic fibers. The aims of the study are to characterize and evaluate the physical and mechanical properties of continuous unidirectional kenaf fiber epoxy composites with various fiber volume fractions. The composites materials and sampling were prepared in the laboratory by using the hand lay-up method with a proper fabricating procedure and quality control. Samples were prepared based on ASTM: D3039-08 for tensile test and the scanning electron microscopy (SEM) was employed for microstructure analysis to observe the failure mechanisms in the fracture planes. A total of 40 samples were tested for the study. Results from the study showed that the rule of mixture (ROM) analytical model has a close agreement to predict the physical and tensile properties of unidirectional kenaf fiber reinforced epoxy composites. It was also observed that the tensile strength, tensile modulus, ultimate strain and Poisson’s ratio of 40% fiber volume content of unidirectional kenaf fiber epoxy composite were 164 MPa, 18150 MPa, 0.9% and 0.32, respectively. Due to the test results, increasing the fiber volume fraction in the composite caused the increment in the tensile modulus and reduction in the ultimate tensile strain of composite

  16. Hydrophobic Modification of Layered Clays and Compatibility for Epoxy Nanocomposites

    Science.gov (United States)

    Lin, Jiang-Jen; Chan, Ying-Nan; Lan, Yi-Fen

    2010-01-01

    Recent studies on the intercalation and exfoliation of layered clays with polymeric intercalating agents involving poly(oxypropylene)-amines and the particular uses for epoxy nanocomposites are reviewed. For intercalation, counter-ionic exchange reactions of clays including cationic layered silicates and anionic Al-Mg layered double hydroxide (LDH) with polymeric organic ions afforded organoclays led to spatial interlayer expansion from 12 to 92 Å (X-ray diffraction) as well as hydrophobic property. The inorganic clays of layered structure could be modified by the poly(oxypropylene)amine-salts as the intercalating agents with molecular weights ranging from 230 to 5,000 g/mol. Furthermore, natural montmorillonite (MMT) clay could be exfoliated into thin layer silicate platelets (ca. 1 nm thickness) in one step by using polymeric types of exfoliating agents. Different lateral dimensions of MMT, synthetic fluorinated Mica and LDH clays had been cured into epoxy nanocomposites. The hydrophobic amine-salt modification resulting in high spacing of layered or exfoliation of individual clay platelets is the most important factor for gaining significant improvements of properties. In particular, these modified clays were reported to gain significant improvements such as reduced coefficient of thermal expansion (CTE), enhanced thermal stability, and hardness. The utilization of these layered clays for initiating the epoxy self-polymerization was also reported to have a unique compatibility between clay and organic resin matrix. However, the matrix domain lacks of covalently bonded crosslink and leads to the isolation of powder material. It is generally concluded that the hydrophobic expansion of the clay inter-gallery spacing is the crucial step for enhancing the compatibility and the ultimate preparation of the advanced epoxy materials.

  17. Bonding and impedance matching of acoustic transducers using silver epoxy.

    Science.gov (United States)

    Son, Kyu Tak; Lee, Chin C

    2012-04-01

    Silver epoxy was selected to bond transducer plates on glass substrates. The properties and thickness of the bonding medium affect the electrical input impedance of the transducer. Thus, the thickness of the silver epoxy bonding layer was used as a design parameter to optimize the structure for the transducer input impedance to match the 50 Ω output impedance of most radio frequency (RF) generators. Simulation and experimental results show that nearly perfect matching is achieved without using any matching circuit. At the matching condition, the transducer operates at a frequency band a little bit below the half-wavelength resonant frequency of the piezoelectric plate. In experiments, lead titanate (PT) piezoelectric plates were employed. Both full-size, 11.5 mm × 2 mm × 0.4 mm, and half-size, 5.75 mm × 2 mm × 0.4 mm, can be well matched using optimal silver epoxy thickness. The transducer assemblies demonstrate high efficiency. The conversion loss from electrical power to acoustic power in soda-lime glass is 4.3 dB. This loss is low considering the fact that the transducers operate at off-resonance by 12%. With proper choice of silver epoxy thickness, the transducer can be matched at the fundamental, the 3rd and 5th harmonic frequencies. This leads to the possible realization of triple-band transducers. Reliability was assessed with thermal cycling test according to Telcordia GR-468-Core recommendation. Of the 30 transducer assemblies tested, none broke until 2900 cycles and 27 have sustained beyond 4050 cycles. Copyright © 2011 Elsevier B.V. All rights reserved.

  18. Liquid crystalline epoxy nanocomposite material for dental application

    Directory of Open Access Journals (Sweden)

    Yun-Yuan Tai

    2015-01-01

    Conclusion: The microhardness of the bracket-like blocks made by our new material is superior to the commercially available brackets, even after thermocycling. Our results indicate that the evaluated liquid crystalline epoxy nanocomposite materials are of an appropriate quality for application in dental core and post systems and in various restorations. By applying technology to refine manufacturing processes, these new materials could also be used to fabricate esthetic brackets for orthodontic treatment.

  19. Processing and properties of carbon nanofibers reinforced epoxy powder composites

    International Nuclear Information System (INIS)

    Palencia, C.; Mazo, M. A.; Nistal, A.; Rubio, F.; Rubio, J.; Oteo, J. L.

    2011-01-01

    Commercially available CNFs (diameter 30–300 nm) have been used to develop both bulk and coating epoxy nanocomposites by using a solvent-free epoxy matrix powder. Processing of both types of materials has been carried out by a double-step process consisting in an initial physical premix of all components followed by three consecutive extrusions. The extruded pellets were grinded into powder and sieved. Carbon nanofibers powder coatings were obtained by electrostatic painting of the extruded powder followed by a curing process based in a thermal treatment at 200 °C for 25 min. On the other hand, for obtaining bulk carbon nanofibers epoxy composites, a thermal curing process involving several steps was needed. Gloss and mechanical properties of both nanocomposite coatings and bulk nanocomposites were improved as a result of the processing process. FE-SEM fracture surface microphotographs corroborate these results. It has been assessed the key role played by the dispersion of CNFs in the matrix, and the highly important step that is the processing and curing of the nanocomposites. A processing stage consisted in three consecutive extrusions has reached to nanocomposites free of entanglements neither agglomerates. This process leads to nanocomposite coatings of enhanced properties, as it has been evidenced through gloss and mechanical properties. A dispersion limit of 1% has been determined for the studied system in which a given dispersion has been achieved, as the bending mechanical properties have been increased around 25% compared with the pristine epoxy resin. It has been also demonstrated the importance of the thickness in the nanocomposite, as it involves the curing stage. The complex curing treatment carried out in the case of bulk nanocomposites has reached to reagglomeration of CNFs.

  20. Multifunctionality in epoxy/glass fibers composites with graphene interphase

    OpenAIRE

    Mahmood, Haroon

    2017-01-01

    In this project, the synergetic effect of a graphene interphase in epoxy/glass fibers composites was investigated by coating glass fibers (GF) with graphene oxide (GO) and reduced graphene oxide (rGO) nanosheets by an electrophoretic deposition (EPD) technique. Graphite oxide was prepared using modified Hummers method in which raw graphite powder was oxidized using potassium permanganate (KMnO4) in acidic solution. Using ultrasonic technique, the graphite oxide was dispersed homogenously in w...