WorldWideScience

Sample records for rotor blade structural

  1. Structural modeling for multicell composite rotor blades

    Science.gov (United States)

    Rehfield, Lawrence W.; Atilgan, Ali R.

    1987-01-01

    Composite material systems are currently good candidates for aerospace structures, primarily for the design flexibility they offer, i.e., it is possible to tailor the material and manufacturing approach to the application. A working definition of elastic or structural tailoring is the use of structural concept, fiber orientation, ply stacking sequence, and a blend of materials to achieve specific performance goals. In the design process, choices of materials and dimensions are made which produce specific response characteristics, and which permit the selected goals to be achieved. Common choices for tailoring goals are preventing instabilities or vibration resonances or enhancing damage tolerance. An essential, enabling factor in the design of tailored composite structures is structural modeling that accurately, but simply, characterizes response. The objective of this paper is to present a new multicell beam model for composite rotor blades and to validate predictions based on the new model by comparison with a finite element simulation in three benchmark static load cases.

  2. A structural model for composite rotor blades and lifting surfaces

    Science.gov (United States)

    Rehfield, Lawrence W.; Atilgan, Ali R.

    1987-01-01

    Composite material systems are currently candidates for aerospace structures, primarily for the design flexibiity they offer i.e., it is possible to tailor the material and manufacturing approach to the application. Two notable examples are the wing of the Grumman/USAF/DARPA X-29 and rotor blades under development by the U.S.A. Aerostructures Directorate (AVSCOM), Langley Research Center. A working definition of elastic or structural tailoring is the use of structural concept, fiber orientation, ply stacking sequence, and a blend of materials to achieve specific performance goals. In the design process, choices of materials and dimensions are made which produce specific response characteristics which permit the selected goals to be achieved. Common choices for tailoring goals are preventing instabilities or vibration resonances or enhancing damage tolerance. An essential, enabling factor in the design of tailored composite structures is structural modeling that accurately, but simply, characterizes response. The objective of this paper is to improve the single-cell beam model for composite rotor blades or lifting surfaces and to demonstrate its usefullness in applications.

  3. Efficient Beam-Type Structural Modeling of Rotor Blades

    DEFF Research Database (Denmark)

    Couturier, Philippe; Krenk, Steen

    2015-01-01

    The present paper presents two recently developed numerical formulations which enable accurate representation of the static and dynamic behaviour of wind turbine rotor blades using little modeling and computational effort. The first development consists of an intuitive method to extract fully...... by application to a composite section with bend-twist coupling and a real wind turbine blade....

  4. Influence of cross section variations on the structural behaviour of composite rotor blades

    Science.gov (United States)

    Rapp, Helmut; Woerndle, Rudolf

    1991-09-01

    A highly sophisticated structural analysis is required for helicopter rotor blades with nonhomogeneous cross sections made from nonisotropic material. Combinations of suitable analytical techniques with FEM-based techniques permit a cost effective and sufficiently accurate analysis of these complicated structures. It is determined that in general the 1D engineering theory of bending combined with 2D theories for determining the cross section properties is sufficient to describe the structural blade behavior.

  5. Modal Vibration Control in Periodic Time-Varying Structures with Focus on Rotor Blade Systems

    DEFF Research Database (Denmark)

    Christensen, Rene Hardam; Santos, Ilmar

    2004-01-01

    of active modal controllers. The main aim is to reduce vibrations in periodic time-varying structures. Special emphasis is given to vibration control of coupled bladed rotor systems. A state feedback modal control law is developed based on modal analysis in periodic time-varying structures. The first step...... in the procedure is a transformation of the model into a time-invariant modal form by applying the modal matrices, which are also periodic time-variant. Due to coupled rotor and blade motions complex vibration modes occur in the modal transformed state space model. This implies that the modal transformed model...

  6. A new sensitivity analysis for structural optimization of composite rotor blades

    Science.gov (United States)

    Venkatesan, C.; Friedmann, P. P.; Yuan, Kuo-An

    1993-01-01

    This paper presents a detailed mathematical derivation of the sensitivity derivatives for the structural dynamic, aeroelastic stability and response characteristics of a rotor blade in hover and forward flight. The formulation is denoted by the term semianalytical approach, because certain derivatives have to be evaluated by a finite difference scheme. Using the present formulation, sensitivity derivatives for the structural dynamic and aeroelastic stability characteristics, were evaluated for both isotropic and composite rotor blades. Based on the results, useful conclusions are obtained regarding the relative merits of the semi-analytical approach, for calculating sensitivity derivatives, when compared to a pure finite difference approach.

  7. Preliminary structural design of composite main rotor blades for minimum weight

    Science.gov (United States)

    Nixon, Mark W.

    1987-01-01

    A methodology is developed to perform minimum weight structural design for composite or metallic main rotor blades subject to aerodynamic performance, material strength, autorotation, and frequency constraints. The constraints and load cases are developed such that the final preliminary rotor design will satisfy U.S. Army military specifications, as well as take advantage of the versatility of composite materials. A minimum weight design is first developed subject to satisfying the aerodynamic performance, strength, and autorotation constraints for all static load cases. The minimum weight design is then dynamically tuned to avoid resonant frequencies occurring at the design rotor speed. With this methodology, three rotor blade designs were developed based on the geometry of the UH-60A Black Hawk titanium-spar rotor blade. The first design is of a single titanium-spar cross section, which is compared with the UH-60A Black Hawk rotor blade. The second and third designs use single and multiple graphite/epoxy-spar cross sections. These are compared with the titanium-spar design to demonstrate weight savings from use of this design methodology in conjunction with advanced composite materials.

  8. Composite structure of helicopter rotor blades studied by neutron- and X-ray radiography

    International Nuclear Information System (INIS)

    Balasko, M.; Veres, I.; Molnar, Gy.; Balasko, Zs.; Svab, E.

    2004-01-01

    In order to inspect the possible defects in the composite structure of helicopter rotor blades combined neutron- and X-ray radiography investigations were performed at the Budapest Research Reactor. Imperfections in the honeycomb structure, resin rich or starved areas at the core-honeycomb surfaces, inhomogeneities at the adhesive filling and water percolation at the sealing interfaces of the honeycomb sections were discovered

  9. Composite structure of helicopter rotor blades studied by neutron- and X-ray radiography

    Science.gov (United States)

    Balaskó, M.; Veres, I.; Molnár, Gy.; Balaskó, Zs.; Sváb, E.

    2004-07-01

    In order to inspect the possible defects in the composite structure of helicopter rotor blades combined neutron- and X-ray radiography investigations were performed at the Budapest Research Reactor. Imperfections in the honeycomb structure, resin rich or starved areas at the core-honeycomb surfaces, inhomogeneities at the adhesive filling and water percolation at the sealing interfaces of the honeycomb sections were discovered.

  10. Genetic fuzzy system for online structural health monitoring of composite helicopter rotor blades

    Science.gov (United States)

    Pawar, Prashant M.; Ganguli, Ranjan

    2007-07-01

    A structural health monitoring (SHM) methodology is developed for composite rotor blades. An aeroelastic analysis of composite rotor blades based on the finite element method in space and time and with implanted matrix cracking and debonding/delamination damage is used to obtain measurable system parameters such as blade response, loads and strains. A rotor blade with a two-cell airfoil section and [0/±45/90]s family of laminates is used for numerical simulations. The model based measurements are contaminated with noise to simulate real data. Genetic fuzzy systems (GFS) are developed for global online damage detection using displacement and force-based measurement deviations between damaged and undamaged conditions and for local online damage detection using strains. It is observed that the success rate of the GFS depends on number of measurements, type of measurements and training and testing noise level. The GFS work quite well with noisy data and is recommended for online SHM of composite helicopter rotor blades.

  11. Aeroelasticity and structural optimization of composite helicopter rotor blades with swept tips

    Science.gov (United States)

    Yuan, K. A.; Friedmann, P. P.

    1995-01-01

    This report describes the development of an aeroelastic analysis capability for composite helicopter rotor blades with straight and swept tips, and its application to the simulation of helicopter vibration reduction through structural optimization. A new aeroelastic model is developed in this study which is suitable for composite rotor blades with swept tips in hover and in forward flight. The hingeless blade is modeled by beam type finite elements. A single finite element is used to model the swept tip. Arbitrary cross-sectional shape, generally anisotropic material behavior, transverse shears and out-of-plane warping are included in the blade model. The nonlinear equations of motion, derived using Hamilton's principle, are based on a moderate deflection theory. Composite blade cross-sectbnal properties are calculated by a separate linear, two-dimensional cross section analysis. The aerodynamic loads are obtained from quasi-steady, incompressible aerodynamics, based on an implicit formulation. The trim and steady state blade aeroelastic response are solved in a fully coupled manner. In forward flight, where the blade equations of motion are periodic, the coupled trim-aeroelastic response solution is obtained from the harmonic balance method. Subsequently, the periodic system is linearized about the steady state response, and its stability is determined from Floquet theory.

  12. Optimization of rotor blades for combined structural, dynamic, and aerodynamic properties

    Science.gov (United States)

    He, Cheng-Jian; Peters, David A.

    1990-01-01

    Optimal helicopter blade design with computer-based mathematical programming has received more and more attention in recent years. Most of the research has focused on optimum dynamic characteristics of rotor blades to reduce vehicle vibration. There is also work on optimization of aerodynamic performance and on composite structural design. This research has greatly increased our understanding of helicopter optimum design in each of these aspects. Helicopter design is an inherently multidisciplinary process involving strong interactions among various disciplines which can appropriately include aerodynamics; dynamics, both flight dynamics and structural dynamics; aeroelasticity: vibrations and stability; and even acoustics. Therefore, the helicopter design process must satisfy manifold requirements related to the aforementioned diverse disciplines. In our present work, we attempt to combine several of these important effects in a unified manner. First, we design a blade with optimum aerodynamic performance by proper layout of blade planform and spanwise twist. Second, the blade is designed to have natural frequencies that are placed away from integer multiples of the rotor speed for a good dynamic characteristics. Third, the structure is made as light as possible with sufficient rotational inertia to allow for autorotational landing, with safe stress margins and flight fatigue life at each cross-section, and with aeroelastical stability and low vibrations. Finally, a unified optimization refines the solution.

  13. Structural modelling of composite beams with application to wind turbine rotor blades

    DEFF Research Database (Denmark)

    Couturier, Philippe

    The ever changing structure and growing size of wind turbine blades put focus on the accuracy and flexibility of design tools. The present thesis is organized in four parts - all concerning the development of efficient computational methods for the structural modelling of composite beams which...... will support future growth in the rotor size.The first part presents a two-node beam element formulation, based on complementary elastic energy, valid for fully coupled beams with variable cross-section properties.The element stiffness matrix is derived by use of the six equilibrium states of the element...

  14. Multiple piece turbine rotor blade

    Science.gov (United States)

    Jones, Russell B; Fedock, John A

    2013-05-21

    A multiple piece turbine rotor blade with a shell having an airfoil shape and secured between a spar and a platform with the spar including a tip end piece. a snap ring fits around the spar and abuts against the spar tip end piece on a top side and abuts against a shell on the bottom side so that the centrifugal loads from the shell is passed through the snap ring and into the spar and not through a tip cap dovetail slot and projection structure.

  15. Classification of defects in honeycomb composite structure of helicopter rotor blades

    International Nuclear Information System (INIS)

    Balasko, M.; Svab, E.; Molnar, Gy.; Veres, I.

    2005-01-01

    The use of non-destructive testing methods to qualify the state of rotor blades with respect to their expected flight hours, with the aim to extend their lifetime without any risk of breakdown, is an important financial demand. In order to detect the possible defects in the composite structure of Mi-8 and Mi-24 type helicopter rotor blades used by the Hungarian Army, we have performed combined neutron- and X-ray radiography measurements at the Budapest Research Reactor. Several types of defects were detected, analysed and typified. Among the most frequent and important defects observed were cavities, holes and or cracks in the sealing elements on the interface of the honeycomb structure and the section boarders. Inhomogeneities of the resin materials (resin-rich or starved areas) at the core-honeycomb surfaces proved to be an other important point. Defects were detected at the adhesive filling, and water percolation was visualized at the sealing interfaces of the honeycomb sections. Corrosion effects, and metal inclusions have also been detected

  16. Classification of defects in honeycomb composite structure of helicopter rotor blades

    Science.gov (United States)

    Balaskó, M.; Sváb, E.; Molnár, Gy.; Veres, I.

    2005-04-01

    The use of non-destructive testing methods to qualify the state of rotor blades with respect to their expected flight hours, with the aim to extend their lifetime without any risk of breakdown, is an important financial demand. In order to detect the possible defects in the composite structure of Mi-8 and Mi-24 type helicopter rotor blades used by the Hungarian Army, we have performed combined neutron- and X-ray radiography measurements at the Budapest Research Reactor. Several types of defects were detected, analysed and typified. Among the most frequent and important defects observed were cavities, holes and/or cracks in the sealing elements on the interface of the honeycomb structure and the section boarders. Inhomogeneities of the resin materials (resin-rich or starved areas) at the core-honeycomb surfaces proved to be an other important point. Defects were detected at the adhesive filling, and water percolation was visualized at the sealing interfaces of the honeycomb sections. Corrosion effects, and metal inclusions have also been detected.

  17. Aircraft rotor blade with passive tuned tab

    Science.gov (United States)

    Campbell, T. G. (Inventor)

    1985-01-01

    A structure for reducing vibratory airloading in a rotor blade with a leading edge and a trailing edge includes a cut out portion at the trailing edge. A substantially wedge shaped cross section, inertially deflectable tab, also with a leading edge and a trailing edge is pivotally mounted in the cut out portion. The trailing edge of the tab may move above and below the rotor blade. A torsion strap applies force against the tab when the trailing edge of the tab is above and below the rotor blade. A restraining member is slidably movable along the torsion strap to vary torsional biasing force supplied by the torsion bar to the tab. A plurality of movable weights positioned between plates vary a center of gravity of the tab. Skin of the tab is formed from unidirectional graphite and fiberglass layers. Sliders coupled with a pinned degree of freedom at rod eliminate bending of tab under edgewise blade deflection.

  18. Simple theoretical models for composite rotor blades

    Science.gov (United States)

    Valisetty, R. R.; Rehfield, L. W.

    1984-01-01

    The development of theoretical rotor blade structural models for designs based upon composite construction is discussed. Care was exercised to include a member of nonclassical effects that previous experience indicated would be potentially important to account for. A model, representative of the size of a main rotor blade, is analyzed in order to assess the importance of various influences. The findings of this model study suggest that for the slenderness and closed cell construction considered, the refinements are of little importance and a classical type theory is adequate. The potential of elastic tailoring is dramatically demonstrated, so the generality of arbitrary ply layup in the cell wall is needed to exploit this opportunity.

  19. A Critical Evaluation of Structural Analysis Tools used for the Design of Large Composite Wind Turbine Rotor Blades under Ultimate and Cycle Loading

    DEFF Research Database (Denmark)

    Lekou, D.J.; Bacharoudis, K. C.; Farinas, A. B.

    2015-01-01

    Rotor blades for 10-20MW wind turbines may exceed 120m. To meet the demanding requirements of the blade design, structural analysis tools have been developed individually and combined with commercial available ones by blade designers. Due to the various available codes, understanding and estimating...

  20. The Evolution of Rotor and Blade Design

    Energy Technology Data Exchange (ETDEWEB)

    Tangler, J.

    2000-08-01

    The objective of this paper is to provide a historical perspective of the evolution of rotor and blade design during the last 20 years. This evolution is a balanced integration of economic, aerodynamic, structural dynamic, noise, and aesthetic considerations, which are known to be machine type and size dependent.

  1. Flapping inertia for selected rotor blades

    Science.gov (United States)

    Berry, John D.; May, Matthew J.

    1991-01-01

    Aerodynamics of helicopter rotor systems cannot be investigated without consideration for the dynamics of the rotor. One of the principal properties of the rotor which affects the rotor dynamics is the inertia of the rotor blade about its root attachment. Previous aerodynamic investigation have been performed on rotor blades with a variety of planforms to determine the performance differences due to blade planform. The blades tested for this investigation have been tested on the U.S. Army 2 meter rotor test system (2MRTS) in the NASA Langley 14 by 22 foot subsonic tunnel for hover performance. This investigation was intended to provide fundamental information on the flapping inertia of five rotor blades with differing planforms. The inertia of the bare cuff and the cuff with a blade extension were also measured for comparison with the inertia of the blades. Inertia was determined using a swing testing technique, using the period of oscillation to determine the effective flapping inertia. The effect of damping in the swing test was measured and described. A comparison of the flapping inertials for rectangular and tapered planform blades of approximately the same mass showed the tapered blades to have a lower inertia, as expected.

  2. Composite hub/metal blade compressor rotor

    Science.gov (United States)

    Yao, S.

    1978-01-01

    A low cost compressor rotor was designed and fabricated for a small jet engine. The rotor hub and blade keepers were compression molded with graphite epoxy. Each pair of metallic blades was held in the hub by a keeper. All keepers were locked in the hub with circumferential windings. Feasibility of fabrication was demonstrated in this program.

  3. Development of a structural optimization capability for the aeroelastic tailoring of composite rotor blades with straight and swept tips

    Science.gov (United States)

    Friedmann, P. P.; Venkatesan, C.; Yuan, K.

    1992-01-01

    This paper describes the development of a new structural optimization capability aimed at the aeroelastic tailoring of composite rotor blades with straight and swept tips. The primary objective is to reduce vibration levels in forward flight without diminishing the aeroelastic stability margins of the blade. In the course of this research activity a number of complicated tasks have been addressed: (1) development of a new, aeroelastic stability and response analysis; (2) formulation of a new comprehensive sensitive analysis, which facilitates the generation of the appropriate approximations for the objective and the constraints; (3) physical understanding of the new model and, in particular, determination of its potential for aeroelastic tailoring, and (4) combination of the newly developed analysis capability, the sensitivity derivatives and the optimizer into a comprehensive optimization capability. The first three tasks have been completed and the fourth task is in progress.

  4. Advanced topics on rotor blade full-scale structural fatigue testing and requirements

    DEFF Research Database (Denmark)

    Berring, Peter; Fedorov, Vladimir; Belloni, Federico

    further developed since then. Structures in composite materials are generally difficult and time consuming to test for fatigue resistance. Therefore, several methods for testing of blades have been developed and exist today. Those methods are presented in [1]. This report deals with more advanced topics...

  5. Design optimization for active twist rotor blades

    Science.gov (United States)

    Mok, Ji Won

    This dissertation introduces the process of optimizing active twist rotor blades in the presence of embedded anisotropic piezo-composite actuators. Optimum design of active twist blades is a complex task, since it involves a rich design space with tightly coupled design variables. The study presents the development of an optimization framework for active helicopter rotor blade cross-sectional design. This optimization framework allows for exploring a rich and highly nonlinear design space in order to optimize the active twist rotor blades. Different analytical components are combined in the framework: cross-sectional analysis (UM/VABS), an automated mesh generator, a beam solver (DYMORE), a three-dimensional local strain recovery module, and a gradient based optimizer within MATLAB. Through the mathematical optimization problem, the static twist actuation performance of a blade is maximized while satisfying a series of blade constraints. These constraints are associated with locations of the center of gravity and elastic axis, blade mass per unit span, fundamental rotating blade frequencies, and the blade strength based on local three-dimensional strain fields under worst loading conditions. Through pre-processing, limitations of the proposed process have been studied. When limitations were detected, resolution strategies were proposed. These include mesh overlapping, element distortion, trailing edge tab modeling, electrode modeling and foam implementation of the mesh generator, and the initial point sensibility of the current optimization scheme. Examples demonstrate the effectiveness of this process. Optimization studies were performed on the NASA/Army/MIT ATR blade case. Even though that design was built and shown significant impact in vibration reduction, the proposed optimization process showed that the design could be improved significantly. The second example, based on a model scale of the AH-64D Apache blade, emphasized the capability of this framework to

  6. Piezoelectric actuation of helicopter rotor blades

    Science.gov (United States)

    Lieven, Nicholas A. J.

    2001-07-01

    The work presented in this paper is concerned with the application of embedded piezo-electric actuators in model helicopter rotor blades. The paper outlines techniques to define the optimal location of actuators to excite particular modes of vibration whilst the blade is rotating. Using composite blades the distribution of strain energy is defined using a Finite Element model with imposed rotor-dynamic and aerodynamics loads. The loads are specified through strip theory to determine the position of maximum bending moment and thus the optimal location of the embedded actuators. The effectiveness of the technique is demonstrated on a 1/4 scale fixed cyclic pitch rotor head. Measurement of the blade displacement is achieved by using strain gauges. In addition a redundant piezo-electric actuator is used to measure the blades' response characteristics. The addition of piezo-electric devices in this application has been shown to exhibit adverse aeroelastic effects, such as counter mass balancing and increased drag. Methods to minimise these effects are suggested. The outcome of the paper is a method for defining the location and orientation of piezo-electric devices in rotor-dynamic applications.

  7. Helicopter Rotor Blade Monitoring using Autonomous Wireless Sensor Network

    NARCIS (Netherlands)

    Sanchez Ramirez, Andrea; Loendersloot, Richard; Tinga, Tiedo; Basu, B.

    2013-01-01

    The advancement on Wireless Sensor Networks for vibration monitoring presents important possibilities for helicopter rotor health and usage monitoring. While main rotor blades account for the main source of lift for helicopters, rotor induced vibration establishes an important source for

  8. Analysis, design and elastic tailoring of composite rotor blades

    Science.gov (United States)

    Rehfield, Lawrence W.; Atilgan, Ali R.

    1987-01-01

    The development of structural models for composite rotor blades is summarized. The models are intended for use in design analysis for the purpose of exploring the potential of elastic tailoring. The research was performed at the Center for Rotary Wing Aircraft Technology.

  9. Rotor blade online monitoring and fault diagnosis technology research

    DEFF Research Database (Denmark)

    Tesauro, Angelo; Pavese, Christian; Branner, Kim

    Rotor blade online monitoring and fault diagnosis technology is an important way to find blade failure mechanisms and thereby improve the blade design. Condition monitoring of rotor blades is necessary in order to ensure the safe operation of the wind turbine, make the maintenance more economical...... of the rotor, icing and lightning. Research is done throughout the world in order to develop and improve such measurement systems. Commercial hardware and software available for the described purpose is presented in the report....

  10. Design, fabrication, and test of a composite material wind turbine rotor blade

    Science.gov (United States)

    Griffee, D. G., Jr.; Gustafson, R. E.; More, E. R.

    1977-01-01

    The aerodynamic design, structural design, fabrication, and structural testing is described for a 60 foot long filament wound, fiberglass/epoxy resin matrix wind turbine rotor blade for a 125 foot diameter, 100 kW wind energy conversion system. One blade was fabricated which met all aerodynamic shape requirements and was structurally capable of operating under all specified design conditions. The feasibility of filament winding large rotor blades was demonstrated.

  11. Aeroelastic characteristics of composite bearingless rotor blades

    Science.gov (United States)

    Bielawa, R. L.

    1976-01-01

    Owing to the inherent unique structural features of composite bearingless rotors, various assumptions upon which conventional rotor aeroelastic analyses are formulated, are violated. Three such features identified are highly nonlinear and time-varying structural twist, structural redundancy in bending and torsion, and for certain configurations a strongly coupled low frequency bending-torsion mode. An examination of these aeroelastic considerations and appropriate formulations required for accurate analyses of such rotor systems is presented. Also presented are test results from a dynamically scaled model rotor and complementary analytic results obtained with the appropriately reformulated aeroelastic analysis.

  12. Redesign of steam turbine rotor blades and rotor packages – Environmental analysis within systematic eco-design approach

    International Nuclear Information System (INIS)

    Baran, Jolanta

    2016-01-01

    Highlights: • Systematic approach to eco-design of steam turbine rotor blades was applied. • Eco-innovative solutions are based on structural and technological change. • At the stage of detailed design the variants were analyzed using LCA. • Main achieved benefits: energy and material savings, lower environmental impact. • Benefits related to the possible scale of the solution practical application. - Abstract: Eco-design of steam turbine blades could be one of the possibilities of decreasing the environmental impact of energy systems based on turbines. The paper investigates the eco-design approach to elaboration of the rotor blades and packages. The purpose is to present the course of eco-design of the rotor blades and the rotor packages taking account of eco-design assumptions, solutions and the concept itself. The following eco-design variants of the rotor blades and the rotor packages are considered: elements of the rotor blades made separately (baseline variant of the rotor blades); elements of the rotor blades made of one piece of material; blades in packages made separately and welded (baseline variant of the rotor packages); packages milled as integral elements. At the stage of detailed design, the Life Cycle Assessment (LCA) is performed in relation to a functional unit – the rotor blades and packages ready for installation in a steam turbine, which is the stage of the turbine. The obtained results indicate that eco-innovative solutions for the turbine blades and packages could be achieved through structural and technological changes. Applying new solutions of the rotor blades may produce the following main benefits: 3.3% lower use of materials, 29.4% decrease in energy consumption at the manufacturing stage, 7.7% decrease in the environmental impact in the life cycle. In relation to the rotor packages, the following main benefits may be achieved: 20.5% lower use of materials, 25.0% decrease in energy consumption at the production stage, 16

  13. Adaptor assembly for coupling turbine blades to rotor disks

    Science.gov (United States)

    Garcia-Crespo, Andres Jose; Delvaux, John McConnell

    2014-09-23

    An adaptor assembly for coupling a blade root of a turbine blade to a root slot of a rotor disk is described. The adaptor assembly includes a turbine blade having a blade root and an adaptor body having an adaptor root. The adaptor body defines a slot having an open end configured to receive the blade root of the turbine blade such that the adaptor root of the adaptor body and the blade root of the turbine blade are adjacent to one another when the blade root of the turbine blade is positioned within the slot. Both the adaptor root of the adaptor body and the blade root of the turbine blade are configured to be received within the root slot of the rotor disk.

  14. Design of an Advanced Wood Composite Rotor and Development of Wood Composite Blade Technology

    Science.gov (United States)

    Stroebel, Thomas; Dechow, Curtis; Zuteck, Michael

    1984-01-01

    In support of a program to advance wood composite wind turbine blade technology, a design was completed for a prototype, 90-foot diameter, two-bladed, one-piece rotor, with all wood/epoxy composite structure. The rotor was sized for compatibility with a generator having a maximum power rating of 4000 kilowatts. Innovative features of the rotor include: a teetering hub to minimize the effects of gust loads, untwisted blades to promote rotor power control through stall, joining of blades to the hub structure via an adhesive bonded structural joint, and a blade structural design which was simplified relative to earlier efforts. The prototype rotor was designed to allow flexibility for configuring the rotor upwind or downwind of the tower, for evaluating various types of teeter dampers and/or elastomeric stops, and with variable delta-three angle settings of the teeter shaft axis. The prototype rotor was also designed with provisions for installing pressure tap and angle of attack instrumentation in one blade. A production version rotor cost analysis was conducted. Included in the program were efforts directed at developing advanced load take-off stud designs for subsequent evaluation testing by NASA, development of aerodynamic tip brake concepts, exploratory testing of a wood/epoxy/graphite concept, and compression testing of wood/epoxy laminate, with scarf-jointed plies.

  15. An innovative medium speed wind turbine rotor blade design for low wind regime (electrical power generation)

    International Nuclear Information System (INIS)

    Abas Abd Wahab; Chong Wen Tong

    2001-01-01

    This paper describes the preliminary study of a small-scale wind turbine rotor blade (a low wind speed region turbine). A new wind turbine rotor blade (AE2 blade) for stand alone system has been conceptualized, designed, constructed and tested. The system is a reduced size prototype (half-scaled) to develop an efficient (adapted to Malaysian wind conditions)and cost effective wind energy conversion system (WECS) with local design and production technique. The blades were constructed from aluminium sheet with metal blending technique. The layout and design of rotor blade, its innovative features and test results are presented. Results from indoor test showed that the advantages of AE2 blade in low speed, with the potential of further improvements. The best rotor efficiency, C P attained with simple AE2 blades rotor (number of blade = 3) was 37.3% (Betz efficiency = 63%) at tip speed ratio (TSR) = 3.6. From the fabrication works and indoor testing, the AE2 blade rotor has demonstrated its structural integrity (ease of assembly and transportation), simplicity, acceptable performance and low noise level. (Author)

  16. Composite rotor blades for large wind energy installations

    Science.gov (United States)

    Kussmann, A.; Molly, J.; Muser, D.

    1980-01-01

    The design of large wind power systems in Germany is reviewed with attention given to elaboration of the total wind energy system, aerodynamic design of the rotor blade, and wind loading effects. Particular consideration is given to the development of composite glass fiber/plastic or carbon fiber/plastic rotor blades for such installations.

  17. Composite rotor blades for large wind energy installations

    Energy Technology Data Exchange (ETDEWEB)

    Kussmann, A; Molly, J P; Muser, D

    1979-06-01

    The design of large wind power systems in Germany is reviewed with attention given to elaboration of the total wind energy system, aerodynamic design of the rotor blade, and wind loading effects. Particular consideration is given to the development of composite glass fiber/plastic or carbon fiber/plastic rotor blades for such installations.

  18. Modeling the Elastic and Damping Properties of the Multilayered Torsion Bar-Blade Structure of Rotors of Light Helicopters of the New Generation 2. Finite-Element Approximation of Blades and a Model of Coupling of the Torsion Bar with the Blades

    Science.gov (United States)

    Paimushin, V. N.; Shishkin, V. M.

    2016-01-01

    A rod-shape finite element with twelve degrees of freedom is proposed for modeling the elastic and damping properties of rotor blades with regard to their geometric stiffness caused by rotation of the rotor. A model of coupling of the torsion bar with blades is developed based on the hypothesis of linear deplanation of the connecting section of the torsion bar and a special transition element to ensure the compatibility of displacements of the torsion bar and blades upon their vibrations in the flapping and rotation planes. Numerical experiments were carried out to test and assess the validity of the model developed. Suggestions are made for ensuring unconditional stability of the iteration method in a subspace in determining the specified number of modes and frequencies of free vibrations of the torsion bar-blade structure.

  19. On the performance analysis of Savonius rotor with twisted blades

    Energy Technology Data Exchange (ETDEWEB)

    Saha, U.K.; Rajkumar, M. Jaya [Department of Mechanical Engineering, Indian Institute of Technology Guwahati, Guwahati-781 039 (India)

    2006-09-15

    The present investigation is aimed at exploring the feasibility of twisted bladed Savonius rotor for power generation. The twisted blade in a three-bladed rotor system has been tested in a low speed wind tunnel, and its performance has been compared with conventional semicircular blades (with twist angle of 0{sup o}). Performance analysis has been made on the basis of starting characteristics, static torque and rotational speed. Experimental evidence shows the potential of the twisted bladed rotor in terms of smooth running, higher efficiency and self-starting capability as compared to that of the conventional bladed rotor. Further experiments have been conducted in the same setup to optimize the twist angle. (author)

  20. Assessment Report on Innovative Rotor Blades (MAREWINT WP1,D1.3)

    DEFF Research Database (Denmark)

    McGugan, Malcolm; Leble, Vladimir; Pereira, Gilmar Ferreira

    The offshore wind energy industry faces many challenges in the short to medium term if it is to meet the ambitions of the global community for sustainable energy supply in the future. Not least among these challenges is the issue of rotor blades. Innovative design for “smart” rotor blades...... the innovative concept development for wind turbine blades. This covers models and experiments with damage measurement systems embedded within the composite material/structure and numerical methods investigating the effects of leading and trailing edge flaps on modifying the aerodynamic loads on the operating...... rotor....

  1. Measurements of blade aerodynamics on a rotor in the field

    Energy Technology Data Exchange (ETDEWEB)

    Graham, J.M.R. [Imperical College, Dept. of Aeronautics, London (United Kingdom)

    1997-12-31

    This contribution describes the field test measurements undertaken on an instrumented rotor at the Rutherford Appleton Laboratory, Oxfordshire, UK, during the period 1994 - 97. The programme was directed at improving the prediction of the steady and unsteady rotor blade loading, particularly the loads arising from the stalling of the blade. The measured data consisted of blade surface pressure distributions sampled at 50Hz at 6 sections along the span of one blade of the 17m diameter, 3 bladed, fixed pitch, upwind H.A.W.T., together with measurements of the incident velocity. (au)

  2. 14 CFR 27.547 - Main rotor structure.

    Science.gov (United States)

    2010-01-01

    ... 14 Aeronautics and Space 1 2010-01-01 2010-01-01 false Main rotor structure. 27.547 Section 27.547... structure. (a) Each main rotor assembly (including rotor hubs and blades) must be designed as prescribed in this section. (b) [Reserved] (c) The main rotor structure must be designed to withstand the following...

  3. Integral Twist Actuation of Helicopter Rotor Blades for Vibration Reduction

    Science.gov (United States)

    Shin, SangJoon; Cesnik, Carlos E. S.

    2001-01-01

    Active integral twist control for vibration reduction of helicopter rotors during forward flight is investigated. The twist deformation is obtained using embedded anisotropic piezocomposite actuators. An analytical framework is developed to examine integrally-twisted blades and their aeroelastic response during different flight conditions: frequency domain analysis for hover, and time domain analysis for forward flight. Both stem from the same three-dimensional electroelastic beam formulation with geometrical-exactness, and axe coupled with a finite-state dynamic inflow aerodynamics model. A prototype Active Twist Rotor blade was designed with this framework using Active Fiber Composites as the actuator. The ATR prototype blade was successfully tested under non-rotating conditions. Hover testing was conducted to evaluate structural integrity and dynamic response. In both conditions, a very good correlation was obtained against the analysis. Finally, a four-bladed ATR system is built and tested to demonstrate its concept in forward flight. This experiment was conducted at NASA Langley Tansonic Dynamics Tunnel and represents the first-of-a-kind Mach-scaled fully-active-twist rotor system to undergo forward flight test. In parallel, the impact upon the fixed- and rotating-system loads is estimated by the analysis. While discrepancies are found in the amplitude of the loads under actuation, the predicted trend of load variation with respect to its control phase correlates well. It was also shown, both experimentally and numerically, that the ATR blade design has the potential for hub vibratory load reduction of up to 90% using individual blade control actuation. Using the numerical framework, system identification is performed to estimate the harmonic transfer functions. The linear time-periodic system can be represented by a linear time-invariant system under the three modes of blade actuation: collective, longitudinal cyclic, and lateral cyclic. A vibration

  4. Stiffness Characteristics of Composite Rotor Blades With Elastic Couplings

    Science.gov (United States)

    Piatak, David J.; Nixon, Mark W.; Kosmatka, John B.

    1997-01-01

    Recent studies on rotor aeroelastic response and stability have shown the beneficial effects of incorporating elastic couplings in composite rotor blades. However, none of these studies have clearly identified elastic coupling limits and the effects of elastic couplings on classical beam stiffnesses of representative rotor blades. Knowledge of these limits and effects would greatly enhance future aeroelastic studies involving composite rotor blades. The present study addresses these voids and provides a preliminary design database for investigators who may wish to study the effects of elastic couplings on representative blade designs. The results of the present study should provide a basis for estimating the potential benefits associated with incorporating elastic couplings without the need for first designing a blade cross section and then performing a cross-section analysis to obtain the required beam section properties as is customary in the usual one-dimensional beam-type approach.

  5. Rotor blade boundary layer measurement hardware feasibility demonstration

    Science.gov (United States)

    Clark, D. R.; Lawton, T. D.

    1972-01-01

    A traverse mechanism which allows the measurement of the three dimensional boundary layers on a helicopter rotor blade has been built and tested on a full scale rotor to full scale conditions producing centrifugal accelerations in excess of 400 g and Mach numbers of 0.6 and above. Boundary layer velocity profiles have been measured over a range of rotor speeds and blade collective pitch angles. A pressure scanning switch and transducer were also tested on the full scale rotor and found to be insensitive to centrifugal effects within the normal main rotor operating range. The demonstration of the capability to measure boundary layer behavior on helicopter rotor blades represents the first step toward obtaining, in the rotating system, data of a quality comparable to that already existing for flows in the fixed system.

  6. Resonant vibration control of three-bladed wind turbine rotors

    DEFF Research Database (Denmark)

    Krenk, Steen; Svendsen, Martin Nymann; Høgsberg, Jan Becker

    2012-01-01

    Rotors with blades, as in wind turbines, are prone to vibrations due to the flexibility of the blades and the support. In the present paper a theory is developed for active control of a combined set of vibration modes in three-bladed rotors. The control system consists of identical collocated...... to influence of other nonresonant modes. The efficiency of the method isdemonstrated byapplication to a rotor with 42 m blades, where the sensor/actuator system is implemented in the form of an axial extensible strut near the root of each blade. The load is provided by a simple but fully threedimensional...... correlated wind velocity field. It is shown by numerical simulations that the active damping system can provide a significant reduction in the response amplitude of the targeted modes, while applying control moments to the blades that are about 1 order of magnitude smaller than the moments from the external...

  7. Anisotropic piezoelectric twist actuation of helicopter rotor blades: Aeroelastic analysis and design optimization

    Science.gov (United States)

    Wilkie, William Keats

    1997-12-01

    An aeroelastic model suitable for control law and preliminary structural design of composite helicopter rotor blades incorporating embedded anisotropic piezoelectric actuator laminae is developed. The aeroelasticity model consists of a linear, nonuniform beam representation of the blade structure, including linear piezoelectric actuation terms, coupled with a nonlinear, finite-state unsteady aerodynamics model. A Galerkin procedure and numerical integration in the time domain are used to obtain a soluti An aeroelastic model suitable for control law and preliminary structural design of composite helicopter rotor blades incorporating embedded anisotropic piezoelectric actuator laminae is developed. The aeroelasticity model consists of a linear, nonuniform beam representation of the blade structure, including linear piezoelectric actuation terms, coupled with a nonlinear, finite-state unsteady aerodynamics model. A Galerkin procedure and numerical integration in the time domain are used to obtain amited additional piezoelectric material mass, it is shown that blade twist actuation approaches which exploit in-plane piezoelectric free-stain anisotropies are capable of producing amplitudes of oscillatory blade twisting sufficient for rotor vibration reduction applications. The second study examines the effectiveness of using embedded piezoelectric actuator laminae to alleviate vibratory loads due to retreating blade stall. A 10 to 15 percent improvement in dynamic stall limited forward flight speed, and a 5 percent improvement in stall limited rotor thrust were numerically demonstrated for the active twist rotor blade relative to a conventional blade design. The active twist blades are also demonstrated to be more susceptible than the conventional blades to dynamic stall induced vibratory loads when not operating with twist actuation. This is the result of designing the active twist blades with low torsional stiffness in order to maximize piezoelectric twist authority

  8. Experimental study of complex flow and turbulence structure around a turbomachine rotor blade operating behind a row of Inlet Guide Vanes (IGVS)

    Science.gov (United States)

    Soranna, Francesco

    The flow and turbulence around a rotor blade operating downstream of a row of Inlet Guide Vanes (IGV) are investigated experimentally in a refractive index matched turbomachinery facility that provides unobstructed view of the entire flow field. High resolution 2D and Stereoscopic PIV measurements are performed both at midspan and in the tip region of the rotor blade, focusing on effects of wake-blade, wake-boundary-layer and wake-wake interactions. We first examine the modification to the shape of an IGV-wake as well as to the spatial distribution of turbulence within it as the wake propagates along the rotor blade. Due to the spatially non-uniform velocity distribution, the IGV wake deforms through the rotor passage, expanding near the leading edge and shrinking near the trailing edge. The turbulence within this wake becomes spatially non-uniform and highly anisotropic as a result of interaction with the non-uniform strain rate field within the rotor passage. Several mechanisms, which are associated with rapid straining and highly non-uniform production rate (P), including negative production on the suction side of the blade, contribute to the observed trends. During IGV-wake impingement, the suction side boundary layer near the trailing edge becomes significantly thinner, with lower momentum thickness and more stable profile compared to other phases at the same location. Analysis of available terms in the integral momentum equation indicates that the phase-averaged unsteady term is the main contributor to the decrease in momentum thickness within the impinging wake. Thinning of the boundary/shear layer extends into the rotor near wake, making it narrower and increasing the phase averaged shear velocity gradients and associated production term just downstream of the trailing edge. Consequently, the turbulent kinetic energy (TKE) increases causing as much as 75% phase-dependent variations in peak TKE magnitude. Further away from the blade, the rotor wake is bent

  9. Structural Optimization of Wind Turbine Rotor Blades by Multi-Level Sectional/Multibody/3DFEM Analysis

    DEFF Research Database (Denmark)

    Bottasso, C. L.; Campagnolo, F.; Croce, A.

    fully-populated cross sectional stiffness matrices. Next, a “fine”-level 3D FEM model is used for the refinement of the coarse-level solution. Improved results obtained at the level of the 3D model are utilized at the following coarse-level iteration through a heuristic modification of the design...... constraints. In addition, a buckling analysis is performed at the fine description level, which in turn affects the non-structural blade mass. The updated constraint bounds and mass make their effects felt at the next coarse-level constrained design optimization, thereby closing the loop between the coarse...

  10. Sweep-twist adaptive rotor blade : final project report.

    Energy Technology Data Exchange (ETDEWEB)

    Ashwill, Thomas D.

    2010-02-01

    Knight & Carver was contracted by Sandia National Laboratories to develop a Sweep Twist Adaptive Rotor (STAR) blade that reduced operating loads, thereby allowing a larger, more productive rotor. The blade design used outer blade sweep to create twist coupling without angled fiber. Knight & Carver successfully designed, fabricated, tested and evaluated STAR prototype blades. Through laboratory and field tests, Knight & Carver showed the STAR blade met the engineering design criteria and economic goals for the program. A STAR prototype was successfully tested in Tehachapi during 2008 and a large data set was collected to support engineering and commercial development of the technology. This report documents the methodology used to develop the STAR blade design and reviews the approach used for laboratory and field testing. The effort demonstrated that STAR technology can provide significantly greater energy capture without higher operating loads on the turbine.

  11. Utilization of fiber reinforced plastics in rotor blades of wind turbines. WF Information

    Energy Technology Data Exchange (ETDEWEB)

    1980-01-01

    In order to produce wind power plants of the future with high power (1-5 MW), the wind turbines are constructed with large rotor diameters (up to 145 m). The rotor blade has to be designed for a service life of at least 25 years. The fiber bonded or hybrid structure (metal + fiber composite material) is certainly attractive, especially in corrosive environment, compared to conventional metal constructions (steel or aluminum in welded, riveted, or bolted form). Light, rigid, and dynamically high-strength rotor blades can be built with fiber reinforced plastics. The present report gives a survey of the material problems arising in such plants.

  12. Non-Destructive Measurement Methods (Neutron-, X-ray Radiography, Vibration Diagnostics and Ultrasound) in the Inspection of Helicopter Rotor Blades

    National Research Council Canada - National Science Library

    Balasko, M; Endroczi, G; Tarnai, Gy; Veres, I; Molnar, Gy; Svab, E

    2005-01-01

    The experiments regarding structural failures in helicopter rotor blade's composite structures causing water penetrations and bypasses were performed at the Dynamic Radiography Station (DRS) of the Budapest...

  13. Preliminary Aerodynamic Investigation of Fan Rotor Blade Morphing

    Science.gov (United States)

    Tweedt, Daniel L.

    2012-01-01

    Various new technologies currently under development may enable controlled blade shape variability, or so-called blade morphing, to be practically employed in aircraft engine fans and compressors in the foreseeable future. The current study is a relatively brief, preliminary computational fluid dynamics investigation aimed at partially demonstrating and quantifying the aerodynamic potential of fan rotor blade morphing. The investigation is intended to provide information useful for near-term planning, as well as aerodynamic solution data sets that can be subsequently analyzed using advanced acoustic diagnostic tools, for the purpose of making fan noise comparisons. Two existing fan system models serve as baselines for the investigation: the Advanced Ducted Propulsor fan with a design tip speed of 806 ft/sec and a pressure ratio of 1.294, and the Source Diagnostic Test fan with a design tip speed of 1215 ft/sec and a pressure ratio of 1.470. Both are 22-in. sub-scale, low-noise research fan/nacelle models that have undergone extensive experimental testing in the 9- by 15-foot Low Speed Wind Tunnel at the NASA Glenn Research Center. The study, restricted to fan rotor blade morphing only, involves a fairly simple blade morphing technique. Specifically, spanwise-linear variations in rotor blade-section setting angle are applied to alter the blade shape; that is, the blade is linearly retwisted from hub to tip. Aerodynamic performance comparisons are made between morphed-blade and corresponding baseline configurations on the basis of equal fan system thrust, where rotor rotational speed for the morphed-blade fan is varied to change the thrust level for that configuration. The results of the investigation confirm that rotor blade morphing could be a useful technology, with the potential to enable significant improvements in fan aerodynamic performance. Even though the study is very limited in scope and confined to simple geometric perturbations of two existing fan

  14. Design and optimization for strength and integrity of tidal turbine rotor blades

    International Nuclear Information System (INIS)

    Liu, Pengfei; Veitch, Brian

    2012-01-01

    Tidal turbine rotor blade fractures and failures have resulted in substantial damage and hence cost of repair and recovery. The present work presents a rotor blade design and optimization method to address the blade structural strength design problem. The generic procedure is applicable to both turbine rotors and propellers. The optimization method seeks an optimum blade thickness distribution across the span with a prescribed constant safety factor for all the blade sections. This optimization procedure serves two purposes: while maintaining the required structural strength and integrity for an ultimate inflow speed, it aims to reduce the material to a minimum and to maintain power generation efficiency or improve the hydrodynamic efficiency. The value of the chosen minimum safety factor depends on the actual working conditions of the turbine in which the sectional peak loading and frequency are used: the harsher the environment, the larger the required safety factor. An engineering software tool with both hydrodynamic and structural capabilities was required to predict the instantaneous loading acting on all the blade sections, as well as the strength of a local blade section with a given blade geometry and chosen material. A time-domain, 3D unsteady panel method was then implemented based on a marine propeller software tool and used to perform the optimization. A 3-blade 20-m tidal turbine that was prototyped in parallel with the current work for the Bay of Fundy was used as an example for optimization. The optimum thickness distribution for a required safety factor at the ultimate possible inflow speed resulted in 37.6% saving in blade material. The blade thickness and distribution as a function of a maximum inflow speed of 6 m/s is also presented. The blade material used in the example was taken as nickel–aluminium–bronze (NAB) but the procedure was developed to be applicable to propeller or turbine blades of basically any material. -- Highlights: ► A

  15. Active twist of model rotor blades with D-spar design

    Directory of Open Access Journals (Sweden)

    A. Kovalovs

    2007-03-01

    Full Text Available The design methodology based on the planning of experiments and response surface technique has been developed for an optimum placement of Macro Fiber Composite (MFC actuators in the helicopter rotor blades. The baseline helicopter rotor blade consists of D-spar made of UD GFRP, skin made of +45o/–45o GFRP, foam core, MFC actuators placement on the skin and balance weight. 3D finite element model of the rotor blade has been built by ANSYS, where the rotor blade skin and spar “moustaches” are modeled by the linear layered structural shell elements SHELL99, and the spar and foam - by 3D 20-node structural solid elements SOLID186. The thermal analyses of 3D finite element model have been developed to investigate an active twist of the helicopter rotor blade. Strain analogy between piezoelectric strains and thermally induced strains is used to model piezoelectric effects. The optimisation results have been obtained for design solutions, connected with the application of active materials, and checked by the finite element calculations.

  16. Nondestructive evaluation of helicopter rotor blades using guided Lamb modes.

    Science.gov (United States)

    Chakrapani, Sunil Kishore; Barnard, Daniel; Dayal, Vinay

    2014-03-01

    This paper presents an application for turning and direct modes in a complex composite laminate structure. The propagation and interaction of turning modes and fundamental Lamb modes are investigated in the skin, spar and web sections of a helicopter rotor blade. Finite element models were used to understand the various mode conversions at geometric discontinuities such as web-spar joints. Experimental investigation was carried out with the help of air coupled ultrasonic transducers. The turning and direct modes were confirmed with the help of particle displacements and velocities. Experimental B-Scans were performed on damaged and undamaged samples for qualitative and quantitative assessment of the structure. A strong correlation between the numerical and experimental results was observed and reported. Copyright © 2013 Elsevier B.V. All rights reserved.

  17. A smart segmented blade system for reducing weight of the wind turbine rotor

    International Nuclear Information System (INIS)

    Lu, Hongya; Zeng, Pan; Lei, Liping; Yang, Yabin; Xu, Yuejie; Qian, Lingyun

    2014-01-01

    Highlights: • A segmented blade system to light the wind turbine rotor is proposed. • The experiments in the wind tunnel and the numerical calculation are combined to validate the effectiveness of the design. • The moment of the blade below the hinged location are alleviated. • The mounting locations of the hinged rods significantly affect the moment distribution on the blade. • The gross weight of the blade can be reduced by 35.4%. - Abstract: The paper proposes a novel design concept for the wind turbine rotors. The design is composed of the segmented blades and a hinged-rods support structure (SBHR) as a means of reducing weight through alleviating the moment on the blade. A prototype of the design is manufactured. Focusing on the hinged-rods support structure (HRSS), a method combining the experiments and numerical calculation is developed to analyze its feasibility. The experiments in the wind tunnel platform were conducted to measure the loads at the root of the isolated blade and in the rods. A numerical model was developed to describe the designed wind turbine rotor using the measured loads in experiments. In the model, the mounting locations of the hinged rods significantly affected the moment distribution on the blade. Thus, two dimensionless indexes were determined to analyze its influences. The model perfectly explain the characteristics of the novel structure under different configurations. The results demonstrated that the moment of the blade below the hinged location were alleviated, which reduced the requirements for the material. A 43.1% reduction of the maximum moment can be achieved in the design. In addition, the gross reduced weight of the blade was estimated to be 35.4% based on the blade mass distribution along the span

  18. A numerical analysis of the British Experimental Rotor Program blade

    Science.gov (United States)

    Duque, Earl P. N.

    1989-01-01

    Two Computational Fluid Dynamic codes which solve the compressible full-potential and the Reynolds-Averaged Thin-Layer Navier-Stokes equations were used to analyze the nonrotating aerodynamic characteristics of the British Experimental Rotor Program (BERP) helicopter blade at three flow regimes: low angle of attack, high angle of attack and transonic. Excellent agreement was found between the numerical results and experiment. In the low angle of attack regime, the BERP had less induced drag than a comparable aspect ratio rectangular planform wing. At high angle of attack, the blade attained high-lift by maintaining attached flow at the outermost spanwise locations. In the transonic regime, the BERP design reduces the shock strength at the outer spanwise locations which affects wave drag and shock-induced separation. Overall, the BERP blade exhibited many favorable aerodynamic characteristics in comparison to conventional helicopter rotor blades.

  19. Parametric Blade Study Test Report Rotor Configuration. Number 4

    Science.gov (United States)

    1988-11-01

    Figure 2. The rotor shaft is mounted on an oil-damped roller bearing at the forward location and a ball bearing at the aft location; radial runout does...thermodynamic properties. 22 d. Corrections were made to measured compressor temperatures and pressures, facility flowrate, and rotor wheel speed to...1152 .Z660 .1024 STRM- BLADE BLADE WHEEL LINE SECT. LEAN SPEED NUMBER ANGLE ANGLE 1 -55.15 7.32 1497.9 2 -53.85 8.09 1434.7 3 -52.96 7.11 1372.1 4

  20. Radial Flow Effects On A Retreating Rotor Blade

    Science.gov (United States)

    2014-05-01

    birds , marine life and even insect wings. In some cases such as helicopters, wind turbines and compres- sors, dynamic stall becomes the primary...on dynamic stall and reverse flow as applied to a helicopter rotor in forward flight and a wind turbine operating at a yaw angle. While great...occurring on a retreating blade with a focus on dynamic stall and reverse flow as applied to a helicopter rotor in forward flight and a wind turbine

  1. Equations of motion for a rotor blade, including gravity, pitch action and rotor speed variations

    DEFF Research Database (Denmark)

    Kallesøe, Bjarne Skovmose

    2007-01-01

    This paper extends Hodges-Dowell's partial differential equations of blade motion, by including the effects from gravity, pitch action and varying rotor speed. New equations describing the pitch action and rotor speeds are also derived. The physical interpretation of the individual terms...... in the equations is discussed. The partial differential equations of motion are approximated by ordinary differential equations of motion using an assumed mode method. The ordinary differential equations are used to simulate a sudden pitch change of a rotating blade. This work is a part of a project on pitch blade...

  2. Mach number scaling of helicopter rotor blade/vortex interaction noise

    Science.gov (United States)

    Leighton, Kenneth P.; Harris, Wesley L.

    1985-01-01

    A parametric study of model helicopter rotor blade slap due to blade vortex interaction (BVI) was conducted in a 5 by 7.5-foot anechoic wind tunnel using model helicopter rotors with two, three, and four blades. The results were compared with a previously developed Mach number scaling theory. Three- and four-bladed rotor configurations were found to show very good agreement with the Mach number to the sixth power law for all conditions tested. A reduction of conditions for which BVI blade slap is detected was observed for three-bladed rotors when compared to the two-bladed baseline. The advance ratio boundaries of the four-bladed rotor exhibited an angular dependence not present for the two-bladed configuration. The upper limits for the advance ratio boundaries of the four-bladed rotors increased with increasing rotational speed.

  3. Hover Testing of the NASA/Army/MIT Active Twist Rotor Prototype Blade

    Science.gov (United States)

    Wilbur, Matthew L.; Yeager, William T., Jr.; Wilkie, W. Keats; Cesnik, Carlos E. S.; Shin, Sangloon

    2000-01-01

    Helicopter rotor individual blade control promises to provide a mechanism for increased rotor performance and reduced rotorcraft vibrations and noise. Active material methods, such as piezoelectrically actuated trailing-edge flaps and strain-induced rotor blade twisting, provide a means of accomplishing individual blade control without the need for hydraulic power in the rotating system. Recent studies have indicated that controlled strain induced blade twisting can be attained using piezoelectric active fiber composite technology. In order to validate these findings experimentally, a cooperative effort between NASA Langley Research Center, the Army Research Laboratory, and the MIT Active Materials and Structures Laboratory has been developed. As a result of this collaboration an aeroelastically-scaled active-twist model rotor blade has been designed and fabricated for testing in the heavy gas environment of the Langley Transonic Dynamics Tunnel (TDT). The results of hover tests of the active-twist prototype blade are presented in this paper. Comparisons with applicable analytical predictions of active-twist frequency response in hovering flight are also presented.

  4. Calculation of blade-data for the Hamilton standard structural analysis of the composite blade for the 18 meter diameter rotor and a comparison with FFA-calculation

    Energy Technology Data Exchange (ETDEWEB)

    Lundemo, C

    1979-04-01

    Section property data for the composite blade manufactured by Karlskronavarvet was calculated for the analysis performed by Hamilton Standard. The HS investigation was carried out for various operating conditions, including dynamic response loads, stresses, frequencies and dynamic stability. The Hamilton Standard results has been compared with the FFA (The Aeronautical Research Institute of Sweden) calculation. The results show that the stresses and moments calculated by HS never exceed the allowable levels for the hinged hub configuration. The natural frequencies seem to agree quite well with the measured frequencies. In the input data of the Hamilton Standard dynamic response analysis a too far aft position of the cordwise center of gravity of the outher third of the blade was used. Correct position will give lower stresses.

  5. Modeling and Design of a Full-Scale Rotor Blade with Embedded Piezocomposite Actuators

    Science.gov (United States)

    Kovalovs, A.; Barkanov, E.; Ruchevskis, S.; Wesolowski, M.

    2017-05-01

    An optimization methodology for the design of a full-scale rotor blade with an active twist in order to enhance its ability to reduce vibrations and noise is presented. It is based on a 3D finite-element model, the planning of experiments, and the response surface technique to obtain high piezoelectric actuation forces and displacements with a minimum actuator weight and energy applied. To investigate an active twist of the helicopter rotor blade, a structural static analysis using a 3D finite-element model was carried out. Optimum results were obtained at two possible applications of macrofiber composite actuators. The torsion angle found from the finite-element simulation of helicopter rotor blades was successfully validated by its experimental values, which confirmed the modeling accuracy.

  6. Aeroelastic behavior of composite rotor blades with swept tips

    Science.gov (United States)

    Yuan, Kuo-An; Friedmann, Peretz P.; Venkatesan, Comandur

    1992-01-01

    This paper presents an analytical study of the aeroelastic behavior of composite rotor blades with straight and swept tips. The blade is modeled by beam type finite elements. A single finite element is used to model the swept tip. The nonlinear equations of motion for the finite element model are derived using Hamilton's principle and based on a moderate deflection theory and accounts for: arbitrary cross-sectional shape, pretwist, generally anisotropic material behavior, transverse shears and out-of-plane warping. Numerical results illustrating the effects of tip sweep, anhedral and composite ply orientation on blade aeroelastic behavior are presented. It is shown that composite ply orientation has a substantial effect on blade stability. At low thrust conditions, certain ply orientations can cause instability in the lag mode. The flap-torsion coupling associated with tip sweep can also induce aeroelastic instability in the blade. This instability can be removed by appropriate ply orientation in the composite construction.

  7. Optimal Design and Acoustic Assessment of Low-Vibration Rotor Blades

    Directory of Open Access Journals (Sweden)

    G. Bernardini

    2016-01-01

    Full Text Available An optimal procedure for the design of rotor blade that generates low vibratory hub loads in nonaxial flow conditions is presented and applied to a helicopter rotor in forward flight, a condition where vibrations and noise become severe. Blade shape and structural properties are the design parameters to be identified within a binary genetic optimization algorithm under aeroelastic stability constraint. The process exploits an aeroelastic solver that is based on a nonlinear, beam-like model, suited for the analysis of arbitrary curved-elastic-axis blades, with the introduction of a surrogate wake inflow model for the analysis of sectional aerodynamic loads. Numerical results are presented to demonstrate the capability of the proposed approach to identify low vibratory hub loads rotor blades as well as to assess the robustness of solution at off-design operating conditions. Further, the aeroacoustic assessment of the rotor configurations determined is carried out in order to examine the impact of low-vibration blade design on the emitted noise field.

  8. Neutron radiography and other NDE tests of main rotor helicopter blades

    CSIR Research Space (South Africa)

    De Beer, FC

    2004-10-01

    Full Text Available leading to aircraft structural failures, are addressed by various NDE techniques. In a combined investigation by means of visual inspection, X-ray radiography and shearography on helicopter main rotor blades, neutron radiography (NRad) at SAFARI-1 research...

  9. Structural optimization of wind turbine rotor blades by multilevel sectional/multibody/3D-FEM analysis

    DEFF Research Database (Denmark)

    Bottasso, C. L.; Campagnolo, F.; Croce, A.

    2014-01-01

    model fully-populated cross sectional stiffness matrices. Next, a "fine"-level 3D FEM model is used for the refinement of the coarse-level solution. Improved results obtained at the level of the 3D model are utilized at the following coarse-level iteration through a heuristic modification of the design...... constraints. In addition, a buckling analysis is performed at the fine description level, which in turn affects the nonstructural blade mass. The updated constraint bounds and mass make their effects felt at the next coarse-level constrained design optimization, thereby closing the loop between the coarse...

  10. Multidisciplinary Optimization of Tilt Rotor Blades Using Comprehensive Composite Modeling Technique

    Science.gov (United States)

    Chattopadhyay, Aditi; McCarthy, Thomas R.; Rajadas, John N.

    1997-01-01

    An optimization procedure is developed for addressing the design of composite tilt rotor blades. A comprehensive technique, based on a higher-order laminate theory, is developed for the analysis of the thick composite load-carrying sections, modeled as box beams, in the blade. The theory, which is based on a refined displacement field, is a three-dimensional model which approximates the elasticity solution so that the beam cross-sectional properties are not reduced to one-dimensional beam parameters. Both inplane and out-of-plane warping are included automatically in the formulation. The model can accurately capture the transverse shear stresses through the thickness of each wall while satisfying stress free boundary conditions on the inner and outer surfaces of the beam. The aerodynamic loads on the blade are calculated using the classical blade element momentum theory. Analytical expressions for the lift and drag are obtained based on the blade planform with corrections for the high lift capability of rotor blades. The aerodynamic analysis is coupled with the structural model to formulate the complete coupled equations of motion for aeroelastic analyses. Finally, a multidisciplinary optimization procedure is developed to improve the aerodynamic, structural and aeroelastic performance of the tilt rotor aircraft. The objective functions include the figure of merit in hover and the high speed cruise propulsive efficiency. Structural, aerodynamic and aeroelastic stability criteria are imposed as constraints on the problem. The Kreisselmeier-Steinhauser function is used to formulate the multiobjective function problem. The search direction is determined by the Broyden-Fletcher-Goldfarb-Shanno algorithm. The optimum results are compared with the baseline values and show significant improvements in the overall performance of the tilt rotor blade.

  11. Determination of the angle of attack on rotor blades

    DEFF Research Database (Denmark)

    Shen, Wen Zhong; Hansen, Martin Otto Laver; Sørensen, Jens Nørkær

    2009-01-01

    Two simple methods for determining the angle of attack (AOA) on a section of a rotor blade are proposed. Both techniques consist of employing the Biot-Savart integral to determine the influence of the bound vorticity on the velocity field. In the first technique, the force distribution along...... the blade and the velocity at a monitor point in the vicinity of the blade are assumed to be known from experiments or CFD computations. The AOA is determined by subtracting the velocity induced by the bound circulation, determined from the loading, from the velocity at the monitor point. In the second...... to be located closer to the blade, and thus to determine the AOA with higher accuracy. Data from CFD computations for flows past the Tellus 95 kW wind turbine at different wind speeds are used to test both techniques. Comparisons show that the proposed methods are in good agreement with existing techniques...

  12. Pressure coefficient evolutions on the blades of a Savonius rotor

    Energy Technology Data Exchange (ETDEWEB)

    Chauvin, A.; Guignard, S. [UMRR 7343, Marseilles (France). Lab. IUSTI; Kamoun, B. [Faculte des Sciences de Sfax (Tunisia). Lab. de Physique

    2012-07-01

    Measurements of the pressure field distribution on the blades of a vertical axis Savonius wind machine are presented. The rotor used in the wind tunnel is a two blades cylindrical shape with a central gap. Pressure gauges are placed on each side of a blade, so the pressure jumps between intrados and extrados of a blade during a whole rotation are drawn. In the static configuration, the machine is disposed at various incidences. The determination of pressure jumps allows to calculate the static torque of the machine versus the incidence angle. In the dynamic situation the machine is rotating at various frequencies and gauges signals are varying dynamically of course with the incidence. The dynamic torque coefficient is calculated. Evolutions of the starting torque and starting conditions are then described and dynamic effects on torque evolution are presented. (orig.)

  13. Optimization model for rotor blades of horizontal axis wind turbines

    Institute of Scientific and Technical Information of China (English)

    LIU Xiong; CHEN Yan; YE Zhiquan

    2007-01-01

    This paper presents an optimization model for rotor blades of horizontal axis wind turbines. The model refers to the wind speed distribution function on the specific wind site, with an objective to satisfy the maximum annual energy output. To speed up the search process and guarantee a global optimal result, the extended compact genetic algorithm (ECGA) is used to carry out the search process.Compared with the simple genetic algorithm, ECGA runs much faster and can get more accurate results with a much smaller population size and fewer function evaluations. Using the developed optimization program, blades of a 1.3 MW stall-regulated wind turbine are designed. Compared with the existing blades, the designed blades have obviously better aerodynamic performance.

  14. Parametric Blade Study Test Report Rotor Configuration. Number 1

    Science.gov (United States)

    1988-11-01

    location and a ball bearing at the aft location; radial runout does not exceed 0.001 inch. Forward and aft buffer controlled gap carbon seals were used...made to measured compressor temperatures and pressures, facility flowrate, and rotor wheel speed to correspond to standard inlet conditions of...0662 .1034 STRM- BLADE BLADE WHEEL LINE SECT. LEAN SPEED NUMBER ANGLE ANGLE I -53.96 7.35 1497.5 2 -52.68 8.11 1434.6 3 -51.88 7.15 1372.5 4 -50.49

  15. Flow performance of highly loaded axial fan with bowed rotor blades

    International Nuclear Information System (INIS)

    Chen, L; Liu, X J; Yang, A L; Dai, R

    2013-01-01

    In this paper, a partial bowed rotor blade was proposed for a newly designed high loaded axial fan. The blade was positively bowed 30 degrees from hub to 30 percent spanwise position. Flows of radial blade and bowed blade fans were numerically compared for various operation conditions. Results show that the fan's performance is improved. At the designed condition with flow coefficient of 0.52, the efficiency of the bowed blade fan is increased 1.44% and the static pressure rise is increased 11%. Comparing the flow structures, it can be found that the separated flow in the bowed fan is reduced and confined within 20 percent span, which is less than the 35 percent in the radial fan. It means that the bowed blade generates negative blade force and counteracts partial centrifugal force. It is alleviates the radial movements of boundary layers in fan's hub region. Flow losses due to 3D mixing are reduced in the rotor. Inlet flow to downstream stator is also improved

  16. Flow performance of highly loaded axial fan with bowed rotor blades

    Science.gov (United States)

    Chen, L.; Liu, X. J.; Yang, A. L.; Dai, R.

    2013-12-01

    In this paper, a partial bowed rotor blade was proposed for a newly designed high loaded axial fan. The blade was positively bowed 30 degrees from hub to 30 percent spanwise position. Flows of radial blade and bowed blade fans were numerically compared for various operation conditions. Results show that the fan's performance is improved. At the designed condition with flow coefficient of 0.52, the efficiency of the bowed blade fan is increased 1.44% and the static pressure rise is increased 11%. Comparing the flow structures, it can be found that the separated flow in the bowed fan is reduced and confined within 20 percent span, which is less than the 35 percent in the radial fan. It means that the bowed blade generates negative blade force and counteracts partial centrifugal force. It is alleviates the radial movements of boundary layers in fan's hub region. Flow losses due to 3D mixing are reduced in the rotor. Inlet flow to downstream stator is also improved.

  17. Flowfield Characteristics on a Retreating Rotor Blade

    Science.gov (United States)

    2015-12-03

    Rotating Disk, IMECE2013 ASME 2013 International Mechanical Engineering Congress & Exposition. 21-NOV-13, . : , Michael Mayo, Nicholas Motahari...Number: Discipline Brandon Liberi 0.00 Jackson Merkl 0.00 Vaibhav Kumar 0.00 Nicholas Motahari 0.00 Ryan McMullen 0.00 0.00 5 NAME Total Number...horizontal and vertical pixel position of the far ends of the rotor hub and performing an inverse tan operation. Davis 7.2 software by LaVision was used to

  18. Preform spar cap for a wind turbine rotor blade

    Science.gov (United States)

    Livingston, Jamie T [Simpsonville, SC; Driver, Howard D [Greer, SC; van Breugel, Sjef [Enschede, NL; Jenkins, Thomas B [Cantonment, FL; Bakhuis, Jan Willem [Nijverdal, NL; Billen, Andrew J [Daarlerveen, NL; Riahi, Amir [Pensacola, FL

    2011-07-12

    A spar cap for a wind turbine rotor blade. The spar cap may include multiple preform components. The multiple preform components may be planar sheets having a swept shape with a first end and a second end. The multiple preform components may be joined by mating the first end of a first preform component to the second end of a next preform component, forming the spar cap.

  19. Measurement and Modelling of Multicopter UAS Rotor Blades in Hover

    Science.gov (United States)

    Nowicki, Nathalie

    2016-01-01

    Multicopters are becoming one of the more common and popular type of unmanned aircraft systems (UAS) which have both civilian and military applications. One example being the concept of drone deliveries proposed by the distribution company Amazon [1]. The electrical propulsion is considered to have both faster and easier deliveries and also environmental benefits compared to other vehicles that still use fossil fuel. Other examples include surveillance and just simple entertainment. The reason behind their success is often said to be due to their small size, relatively low cost, simple structure and finally simple usage. With an increase in the UAS market comes challenges in terms of security, as both people and other aircrafts could be harmed if not used correctly. Therefore further studies and regulations are needed to ensure that future use of drones, especially in the civilian and public sectors, are safe and efficient. Thorough research has been done on full scale, man or cargo transporting, helicopters so that most parts of flight and performance are fairly well understood. Yet not much of it have been verified for small multicopters. Until today many studies and research projects have been done on the control systems, navigation and aerodynamics of multicopters. Many of the methods used today for building multicopters involve a process of trial an error of what will work well together, and once that is accomplished some structural analysis of the multicopter bodies might be done to verify that the product will be strong enough and have a decent aerodynamic performance. However, not much has been done on the research of the rotor blades, especially in terms of structural stress analyses and ways to ensure that the commonly used parts are indeed safe and follow safety measures. Some producers claim that their propellers indeed have been tested, but again that usually tends towards simple fluid dynamic analyses and even simpler stress analyses. There is no real

  20. Unified continuum damage model for matrix cracking in composite rotor blades

    Energy Technology Data Exchange (ETDEWEB)

    Pollayi, Hemaraju; Harursampath, Dineshkumar [Nonlinear Multifunctional Composites - Analysis and Design Lab (NMCAD Lab) Department of Aerospace Engineering Indian Institute of Science Bangalore - 560012, Karnataka (India)

    2015-03-10

    This paper deals with modeling of the first damage mode, matrix micro-cracking, in helicopter rotor/wind turbine blades and how this effects the overall cross-sectional stiffness. The helicopter/wind turbine rotor system operates in a highly dynamic and unsteady environment leading to severe vibratory loads present in the system. Repeated exposure to this loading condition can induce damage in the composite rotor blades. These rotor/turbine blades are generally made of fiber-reinforced laminated composites and exhibit various competing modes of damage such as matrix micro-cracking, delamination, and fiber breakage. There is a need to study the behavior of the composite rotor system under various key damage modes in composite materials for developing Structural Health Monitoring (SHM) system. Each blade is modeled as a beam based on geometrically non-linear 3-D elasticity theory. Each blade thus splits into 2-D analyzes of cross-sections and non-linear 1-D analyzes along the beam reference curves. Two different tools are used here for complete 3-D analysis: VABS for 2-D cross-sectional analysis and GEBT for 1-D beam analysis. The physically-based failure models for matrix in compression and tension loading are used in the present work. Matrix cracking is detected using two failure criterion: Matrix Failure in Compression and Matrix Failure in Tension which are based on the recovered field. A strain variable is set which drives the damage variable for matrix cracking and this damage variable is used to estimate the reduced cross-sectional stiffness. The matrix micro-cracking is performed in two different approaches: (i) Element-wise, and (ii) Node-wise. The procedure presented in this paper is implemented in VABS as matrix micro-cracking modeling module. Three examples are presented to investigate the matrix failure model which illustrate the effect of matrix cracking on cross-sectional stiffness by varying the applied cyclic load.

  1. Unified continuum damage model for matrix cracking in composite rotor blades

    International Nuclear Information System (INIS)

    Pollayi, Hemaraju; Harursampath, Dineshkumar

    2015-01-01

    This paper deals with modeling of the first damage mode, matrix micro-cracking, in helicopter rotor/wind turbine blades and how this effects the overall cross-sectional stiffness. The helicopter/wind turbine rotor system operates in a highly dynamic and unsteady environment leading to severe vibratory loads present in the system. Repeated exposure to this loading condition can induce damage in the composite rotor blades. These rotor/turbine blades are generally made of fiber-reinforced laminated composites and exhibit various competing modes of damage such as matrix micro-cracking, delamination, and fiber breakage. There is a need to study the behavior of the composite rotor system under various key damage modes in composite materials for developing Structural Health Monitoring (SHM) system. Each blade is modeled as a beam based on geometrically non-linear 3-D elasticity theory. Each blade thus splits into 2-D analyzes of cross-sections and non-linear 1-D analyzes along the beam reference curves. Two different tools are used here for complete 3-D analysis: VABS for 2-D cross-sectional analysis and GEBT for 1-D beam analysis. The physically-based failure models for matrix in compression and tension loading are used in the present work. Matrix cracking is detected using two failure criterion: Matrix Failure in Compression and Matrix Failure in Tension which are based on the recovered field. A strain variable is set which drives the damage variable for matrix cracking and this damage variable is used to estimate the reduced cross-sectional stiffness. The matrix micro-cracking is performed in two different approaches: (i) Element-wise, and (ii) Node-wise. The procedure presented in this paper is implemented in VABS as matrix micro-cracking modeling module. Three examples are presented to investigate the matrix failure model which illustrate the effect of matrix cracking on cross-sectional stiffness by varying the applied cyclic load

  2. Performance characterization of active fiber-composite actuators for helicopter rotor blade applications

    Science.gov (United States)

    Wickramasinghe, Viresh K.; Hagood, Nesbitt W.

    2002-07-01

    The primary objective of this work was to characterize the performance of the Active Fiber Composite (AFC) actuator material system for the Boeing Active Material Rotor (AMR) blade application. The AFCs were a new structural actuator system consisting of piezoceramic fibers embedded in an epoxy matrix and sandwiched between interdigitated electrodes to orient the driving electric field in the fiber direction to use the primary piezoelectric effect. These actuators were integrated directly into the blade spar laminate as active plies within the composite structure to perform structural actuation for vibration control in helicopters. Therefore, it was necessary to conduct extensive electromechanical material characterization to evaluate AFCs both as actuators and as structural components of the rotor blade. The characterization tests designed to extract important electromechanical properties under simulated blade operating conditions included stress-strain tests, free strain tests and actuation under tensile load tests. This paper presents the test results as well as the comprehensive testing process developed to evaluate the relevant AFC material properties. The results from this comprehensive performance characterization of the AFC material system supported the design and operation of the Boeing AMR blade scheduled for hover and forward flight wind tunnel tests.

  3. Multidisciplinary Aerodynamic Design of a Rotor Blade for an Optimum Rotor Speed Helicopter

    Directory of Open Access Journals (Sweden)

    Jiayi Xie

    2017-06-01

    Full Text Available The aerodynamic design of rotor blades is challenging, and is crucial for the development of helicopter technology. Previous aerodynamic optimizations that focused only on limited design points find it difficult to balance flight performance across the entire flight envelope. This study develops a global optimum envelope (GOE method for determining blade parameters—blade twist, taper ratio, tip sweep—for optimum rotor speed helicopters (ORS-helicopters, balancing performance improvements in hover and various freestream velocities. The GOE method implements aerodynamic blade design by a bi-level optimization, composed of a global optimization step and a secondary optimization step. Power loss as a measure of rotor performance is chosen as the objective function, referred to as direct power loss (DPL in this study. A rotorcraft comprehensive code for trim simulation with a prescribed wake method is developed. With the application of the GOE method, a DPL reduction of as high as 16.7% can be achieved in hover, and 24% at high freestream velocity.

  4. Boundary Layer Transition Detection on a Rotor Blade Using Rotating Mirror Thermography

    Science.gov (United States)

    Heineck, James T.; Schuelein, Erich; Raffel, Markus

    2014-01-01

    Laminar-to-turbulent transition on a rotor blade in hover has been imaged using an area-scan infrared camera. A new method for tracking a blade using a rotating mirror was employed. The mirror axis of rotation roughly corresponded to the rotor axis of rotation and the mirror rotational frequency is 1/2 that of the rotor. This permitted the use of cameras whose integration time was too long to prevent image blur due to the motion of the blade. This article will show the use of this method for a rotor blade at different collective pitch angles.

  5. The effect of forward skewed rotor blades on aerodynamic and aeroacoustic performance of axial-flow fan

    Science.gov (United States)

    Wei, Jun; Zhong, Fangyuan

    Based on comparative experiment, this paper deals with using tangentially skewed rotor blades in axial-flow fan. It is seen from the comparison of the overall performance of the fan with skewed bladed rotor and radial bladed rotor that the skewed blades operate more efficiently than the radial blades, especially at low volume flows. Meanwhile, decrease in pressure rise and flow rate of axial-flow fan with skewed rotor blades is found. The rotor-stator interaction noise and broadband noise of axial-flow fan are reduced with skewed rotor blades. Forward skewed blades tend to reduce the accumulation of the blade boundary layer in the tip region resulting from the effect of centrifugal forces. The turning of streamlines from the outer radius region into inner radius region in blade passages due to the radial component of blade forces of skewed blades is the main reason for the decrease in pressure rise and flow rate.

  6. Design and initial testing of a one-bladed 30-meter-diameter rotor on the NASA/DOE mod-O wind turbine

    Science.gov (United States)

    Corrigan, R. D.; Ensworth, C. B. F.

    1986-01-01

    The concept of a one-bladed horizontal-axis wind turbine has been of interest to wind turbine designers for many years. Many designs and economic analyses of one-bladed wind turbines have been undertaken by both United States and European wind energy groups. The analyses indicate significant economic advantages but at the same time, significant dynamic response concerns. In an effort to develop a broad data base on wind turbine design and operations, the NASA Wind Energy Project Office has tested a one-bladed rotor at the NASA/DOE Mod-O Wind Turbine Facility. This is the only known test on an intermediate-sized one-bladed rotor in the United States. The 15.2-meter-radius rotor consists of a tip-controlled blade and a counterweight assembly. A rigorous test series was conducted in the Fall of 1985 to collect data on rotor performance, drive train/generator dynamics, structural dynamics, and structural loads. This report includes background information on one-bladed rotor concepts, and Mod-O one-bladed rotor test configuration, supporting design analysis, the Mod-O one-blade rotor test plan, and preliminary test results.

  7. Structural analysis of wind turbine rotors for NSF-NASA Mod-0 wind power system

    Science.gov (United States)

    Spera, D. A.

    1976-01-01

    Preliminary estimates are presented of vibratory loads and stresses in hingeless and teetering rotors for the proposed NSF-NASA Mod-0 wind power system. Preliminary blade design utilizes a tapered tubular aluminum spar which supports nonstructural aluminum ribs and skin and is joined to the rotor hub by a steel shank tube. Stresses in the shank of the blade are calculated for static, rated, and overload operating conditions. Blade vibrations were limited to the fundamental flapping modes, which were elastic cantilever bending for hingeless rotor blades and rigid-body rotation for teetering rotor blades. The MOSTAB-C computer code was used to calculate aerodynamic and mechanical loads. The teetering rotor has substantial advantages over the hingeless rotor with respect to shank stresses, fatigue life, and tower loading. The hingeless rotor analyzed does not appear to be structurally stable during overloads.

  8. Demonstration of an elastically coupled twist control concept for tilt rotor blade application

    Science.gov (United States)

    Lake, R. C.; Nixon, M. W.; Wilbur, M. L.; Singleton, J. D.; Mirick, P. H.

    1994-01-01

    The purpose of this Note is to present results from an analytic/experimental study that investigated the potential for passively changing blade twist through the use of extension-twist coupling. A set of composite model rotor blades was manufactured from existing blade molds for a low-twist metal helicopter rotor blade, with a view toward establishing a preliminary proof concept for extension-twist-coupled rotor blades. Data were obtained in hover for both a ballasted and unballasted blade configuration in sea-level atmospheric conditions. Test data were compared with results obtained from a geometrically nonlinear analysis of a detailed finite element model of the rotor blade developed in MSC/NASTRAN.

  9. System for manufacturing wooden rotor blades for small wind mills

    Energy Technology Data Exchange (ETDEWEB)

    Moeller, B

    1991-05-01

    Acknowledging the need (also in developing countries) for small windmill wings with various patterns and aerodynamic characteristics a simple, low-cost hand-controlled copying milling machine was built (with standard parts) to reduce production time for one wing to 1-2 hours. A sensor-roll transfers the airfoil pattern to a set of two saw blades, driven by an electric motor, which carves the airfoil out of a wooden beam. It is thus possible to cut out each cross section of the wing and manufacture a constantly reproducible rotor blade. The hard-foam airfoil models - their shapes, material and production, the laminated beam - the preparation of the wood and the lamination, and the copying milling machine itself - its design and how to build, operate and maintain it, are described in detail. (AB)

  10. Performance improvement of small-scale rotors by passive blade twist control

    OpenAIRE

    Lv, Peng; Prothin, Sebastien; Mohd Zawawi, Fazila; Bénard, Emmanuel; Morlier, Joseph; Moschetta, Jean-Marc

    2015-01-01

    A passive twist control is proposed as an adaptive way to maximize the overall efficiency of the small-scale rotor blade for multifunctional aircrafts. Incorporated into a database of airfoil characteristics, Blade Element Momentum Theory is implemented to obtain the blade optimum twist rates for hover and forward flight. In order to realize the required torsion of blade between hover and forward flight, glass/epoxy laminate blade is proposed based on Centrifugal Force Induced Twist concept. ...

  11. RESEARCH OF THE HIGH HARMONICS INDIVIDUAL BLADE CONTROL EFFECT ON VIBRATIONS CAUSED BY THE HELICOPTER MAIN ROTOR THRUST

    OpenAIRE

    2016-01-01

    The paper presents numerical results analysis of main rotor vibration due to helicopter main rotor thrust pulsation.The calculation method, the object of research and numerical research results with the aim to reduce the amplitude of the vibrations transmitted to the hub from the helicopters main rotor by the individual blade control in azimuth by the installation angle of blades cyclic changes are set out in the article. The individual blades control law for a five-blade main rotor based on ...

  12. Advanced grid-stiffened composite shells for applications in heavy-lift helicopter rotor blade spars

    Science.gov (United States)

    Narayanan Nampy, Sreenivas

    Modern rotor blades are constructed using composite materials to exploit their superior structural performance compared to metals. Helicopter rotor blade spars are conventionally designed as monocoque structures. Blades of the proposed Heavy Lift Helicopter are envisioned to be as heavy as 800 lbs when designed using the monocoque spar design. A new and innovative design is proposed to replace the conventional spar designs with light weight grid-stiffened composite shell. Composite stiffened shells have been known to provide excellent strength to weight ratio and damage tolerance with an excellent potential to reduce weight. Conventional stringer--rib stiffened construction is not suitable for rotor blade spars since they are limited in generating high torsion stiffness that is required for aeroelastic stability of the rotor. As a result, off-axis (helical) stiffeners must be provided. This is a new design space where innovative modeling techniques are needed. The structural behavior of grid-stiffened structures under axial, bending, and torsion loads, typically experienced by rotor blades need to be accurately predicted. The overall objective of the present research is to develop and integrate the necessary design analysis tools to conduct a feasibility study in employing grid-stiffened shells for heavy-lift rotor blade spars. Upon evaluating the limitations in state-of-the-art analytical models in predicting the axial, bending, and torsion stiffness coefficients of grid and grid-stiffened structures, a new analytical model was developed. The new analytical model based on the smeared stiffness approach was developed employing the stiffness matrices of the constituent members of the grid structure such as an arch, helical, or straight beam representing circumferential, helical, and longitudinal stiffeners. This analysis has the capability to model various stiffening configurations such as angle-grid, ortho-grid, and general-grid. Analyses were performed using an

  13. Development of a piezoelectric actuator for trailing-edge flap control of rotor blades

    Science.gov (United States)

    Straub, Friedrich K.; Ngo, Hieu T.; Anand, V.; Domzalski, David B.

    1999-06-01

    Piezoelectric actuator technology has now reached a level where macro-positioning applications in the context of smart structures can be considered. One application with high payoffs is vibration reduction, noise reduction, and performance improvements in helicopters. Integration of piezoelectric actuators in the rotor blade is attractive, since it attacks the problem at the source. The present paper covers the development of a piezoelectric actuator for trailing edge flap control on a 34-foot diameter helicopter main rotor. The design of an actuator using bi-axial stack columns, and its bench, shake, and spin testing are described. A series of enhancements lead to an improved version that, together with use of latest stack technology, meets the requirements. Next steps in this DARPA sponsored program are development of the actuator and full scale rotor system for wind tunnel testing in the NASA Ames 40 X 80 foot wind tunnel and flight testing on the MD Explorer.

  14. Weight Assessment for Fuselage Shielding on Aircraft With Open-Rotor Engines and Composite Blade Loss

    Science.gov (United States)

    Carney, Kelly; Pereira, Michael; Kohlman, Lee; Goldberg, Robert; Envia, Edmane; Lawrence, Charles; Roberts, Gary; Emmerling, William

    2013-01-01

    The Federal Aviation Administration (FAA) has been engaged in discussions with airframe and engine manufacturers concerning regulations that would apply to new technology fuel efficient "openrotor" engines. Existing regulations for the engines and airframe did not envision features of these engines that include eliminating the fan blade containment systems and including two rows of counter-rotating blades. Damage to the airframe from a failed blade could potentially be catastrophic. Therefore the feasibility of using aircraft fuselage shielding was investigated. In order to establish the feasibility of this shielding, a study was conducted to provide an estimate for the fuselage shielding weight required to provide protection from an open-rotor blade loss. This estimate was generated using a two-step procedure. First, a trajectory analysis was performed to determine the blade orientation and velocity at the point of impact with the fuselage. The trajectory analysis also showed that a blade dispersion angle of 3deg bounded the probable dispersion pattern and so was used for the weight estimate. Next, a finite element impact analysis was performed to determine the required shielding thickness to prevent fuselage penetration. The impact analysis was conducted using an FAA-provided composite blade geometry. The fuselage geometry was based on a medium-sized passenger composite airframe. In the analysis, both the blade and fuselage were assumed to be constructed from a T700S/PR520 triaxially-braided composite architecture. Sufficient test data on T700S/PR520 is available to enable reliable analysis, and also demonstrate its good impact resistance properties. This system was also used in modeling the surrogate blade. The estimated additional weight required for fuselage shielding for a wing- mounted counterrotating open-rotor blade is 236 lb per aircraft. This estimate is based on the shielding material serving the dual use of shielding and fuselage structure. If the

  15. Design of helicopter rotor blades with actuators made of a piezomacrofiber composite

    Science.gov (United States)

    Glukhikh, S.; Barkanov, E.; Kovalev, A.; Masarati, P.; Morandini, M.; Riemenschneider, J.; Wierach, P.

    2008-01-01

    For reducing the vibration and noise of helicopter rotor blades, the method of their controlled twisting by using built-in deformation actuators is employed. In this paper, the influence of various design parameters of the blades, including the location of actuators made of a piezomacrofiber material, on the twist angle is evaluated. The results of a parametric analysis performed allowed us to refine the statement of an optimization problem for the rotor blades.

  16. Refined Betz limit for rotors with a finite number of blades

    DEFF Research Database (Denmark)

    Okulov, Valery; Sørensen, Jens Nørkær

    2008-01-01

    The criterion of Betz for optimum rotors with a finite number of blades is revisited and used to determine the performance of wind turbines. The Betz criterion states that ideal efficiency is obtained when the distribution of circulation along the blade produces a rigidly helicoid wake that moves...... model is consistent with the general momentum theory and enables for the first time to determine the theoretical maximum efficiency of rotors with an arbitrary number of blades....

  17. A practical approach to fracture analysis at the trailing edge of wind turbine rotor blades

    DEFF Research Database (Denmark)

    Eder, Martin Alexander; Bitsche, Robert; Nielsen, Magda

    2014-01-01

    Wind turbine rotor blades are commonly manufactured from composite materials by a moulding process. Typically, the wind turbine blade is produced in two halves, which are eventually adhesively joined along their edges. Investigations of operating wind turbine blades show that debonding...

  18. Application of a system modification technique to dynamic tuning of a spinning rotor blade

    Science.gov (United States)

    Spain, C. V.

    1987-01-01

    An important consideration in the development of modern helicopters is the vibratory response of the main rotor blade. One way to minimize vibration levels is to ensure that natural frequencies of the spinning main rotor blade are well removed from integer multiples of the rotor speed. A technique for dynamically tuning a finite-element model of a rotor blade to accomplish that end is demonstrated. A brief overview is given of the general purpose finite element system known as Engineering Analysis Language (EAL) which was used in this work. A description of the EAL System Modification (SM) processor is then given along with an explanation of special algorithms developed to be used in conjunction with SM. Finally, this technique is demonstrated by dynamically tuning a model of an advanced composite rotor blade.

  19. An Experimental Analysis of the Effect of Icing on Wind Turbine Rotor Blades

    DEFF Research Database (Denmark)

    Raja, Muhammad Imran; Hussain, Dil muhammed Akbar; Soltani, Mohsen

    2016-01-01

    Wind Turbine is highly nonlinear plant whose dynamics changes with change in aerodynamics of the rotor blade. Power extracted from the wind turbine is a function of coefficient of power (Cp). Wind turbine installed in the cold climate areas has an icing on its rotor blade which might change its...... aerodynamics. This paper is an experimental investigation of the aerodynamic changes occur due to effect of ice accumulated on the rotor blades of wind turbine. We have tested three small scale model of the NREL's 5MW rotor blade with same profile but simulated different icing effect on them. These models...... are printed with 3D printer and tested one by one in a Wind Tunnel. Lift, drag and moment coefficients are calculated from the measured experimental data and program WT-Perf based on blade-element momentum (BEM) theory is used to predict the performance of wind turbine. Cp curves generated from the test...

  20. Nonlinear Characteristics of Helicopter Rotor Blade Airfoils: An Analytical Evaluation

    Directory of Open Access Journals (Sweden)

    Constantin Rotaru

    2013-01-01

    Full Text Available Some results are presented about the study of airloads of the helicopter rotor blades, the aerodynamic characteristics of airfoil sections, the physical features, and the techniques for modeling the unsteady effects found on airfoil operating under nominally attached flow conditions away from stall. The unsteady problem was approached on the basis of Theodorsen's theory, where the aerodynamic response (lift and pitching moment is considered as a sum of noncirculatory and circulatory parts. The noncirculatory or apparent mass accounts for the pressure forces required to accelerate the fluid in the vicinity of the airfoil. The apparent mass contributions to the forces and pitching moments, which are proportional to the instantaneous motion, are included as part of the quasi-steady result.

  1. A multi-frequency fatigue testing method for wind turbine rotor blades

    DEFF Research Database (Denmark)

    Eder, Martin Alexander; Belloni, Federico; Tesauro, Angelo

    2017-01-01

    Rotor blades are among the most delicate components of modern wind turbines. Reliability is a crucial aspect, since blades shall ideally remain free of failure under ultra-high cycle loading conditions throughout their designated lifetime of 20–25 years. Full-scale blade tests are the most accurate...... means to experimentally simulate damage evolution under operating conditions, and are therefore used to demonstrate that a blade type fulfils the reliability requirements to an acceptable degree of confidence. The state-of-the-art testing method for rotor blades in industry is based on resonance...... higher modes contribute more significantly due to their higher cycle count. A numerical feasibility study based on a publicly available large utility rotor blade is used to demonstrate the ability of the proposed approach to outperform the state-of-the-art testing method without compromising fatigue test...

  2. Ice accretion modeling for wind turbine rotor blades

    Energy Technology Data Exchange (ETDEWEB)

    Chocron, D.; Brahimi, T.; Paraschivoiu, I.; Bombardier, J.A. [Ecole Polytechnique de Montreal (Canada)

    1997-12-31

    The increasing application of wind energy in northern climates implies operation of wind turbines under severe atmospheric icing conditions. Such conditions are well known in the Scandinavian countries, Canada and most of Eastern European countries. An extensive study to develop a procedure for the prediction of ice accretion on wind turbines rotor blades appears to be essential for the safe and economic operation of wind turbines in these cold regions. The objective of the present paper is to develop a computer code capable of simulating the shape and amount of ice which may accumulate on horizontal axis wind turbine blades when operating in icing conditions. The resulting code is capable to predict and simulate the formation of ice in rime and glaze conditions, calculate the flow field and particle trajectories and to perform thermodynamic analysis. It also gives the possibility of studying the effect of different parameters that influence ice formation such as temperature, liquid water content, droplet diameter and accretion time. The analysis has been conducted on different typical airfoils as well as on NASA/DOE Mod-0 wind turbine. Results showed that ice accretion on wind turbines may reduce the power output by more than 20%.

  3. Rotor blade full-scale fatigue testing technology and research

    DEFF Research Database (Denmark)

    Nielsen, Per Hørlyk; Berring, Peter; Pavese, Christian

    was started in the beginning of the 1980´s and has been further developed since then. Structures in composite materials are generally difficult and time consuming to test for fatigue resistance. Therefore, several methods for testing of blades have been developed and exist today. These methods...

  4. Methods for testing of geometrical down-scaled rotor blades

    DEFF Research Database (Denmark)

    Branner, Kim; Berring, Peter

    further developed since then. Structures in composite materials are generally difficult and time consuming to test for fatigue resistance. Therefore, several methods for testing of blades have been developed and exist today. Those methods are presented in [1]. Current experimental test performed on full...

  5. Aeroelastic response and blade loads of a composite rotor in forward flight

    Science.gov (United States)

    Smith, Edward C.; Chopra, Inderjit

    1992-01-01

    The aeroelastic response, blade and hub loads, and shaft-fixed aeroelastic stability is investigated for a helicopter with elastically tailored composite rotor blades. A new finite element based structural analysis including nonclassical effects such as transverse shear, torsion related warping and inplane elasticity is integrated with the University of Maryland Advanced Rotorcraft Code. The structural dynamics analysis is correlated against both experimental data and detailed finite element results. Correlation of rotating natural frequencies of coupled composite box-beams is generally within 5-10 percent. The analysis is applied to a soft-inplane hingeless rotor helicopter in free flight propulsive trim. For example, lag mode damping can be increased 300 percent over a range of thrust conditions and forward speeds. The influence of unsteady aerodynamics on the blade response and vibratory hub loads is also investigated. The magnitude and phase of the flap response is substantially altered by the unsteady aerodynamic effects. Vibratory hub loads increase up to 30 percent due to unsteady aerodynamic effects.

  6. The prediction of rotor rotational noise using measured fluctuating blade loads

    Science.gov (United States)

    Hosier, R. N.; Pegg, R. J.; Ramakrishnan, R.

    1974-01-01

    In tests conducted at the NASA Langley Research Center Helicopter Rotor Test Facility, simultaneous measurements of the high-frequency fluctuating aerodynamic blade loads and far-field radiated noise were made on a full-scale, nontranslating rotor system. After their characteristics were determined, the measured blade loads were used in an existing theory to predict the far-field rotational noise. A comparison of the calculated and measured rotational noise is presented with specific attention given to the effect of blade loading coefficients, chordwise loading distributions, blade loading phases, and observer azimuthal position on the predictions.

  7. Damage tolerance and structural monitoring for wind turbine blades

    DEFF Research Database (Denmark)

    McGugan, Malcolm; Pereira, Gilmar Ferreira; Sørensen, Bent F.

    2015-01-01

    The paper proposes a methodology for reliable design and maintenance of wind turbine rotor blades using a condition monitoring approach and a damage tolerance index coupling the material and structure. By improving the understanding of material properties that control damage propagation it will b......The paper proposes a methodology for reliable design and maintenance of wind turbine rotor blades using a condition monitoring approach and a damage tolerance index coupling the material and structure. By improving the understanding of material properties that control damage propagation...

  8. HIGH EFFICIENCY STRUCTURAL FLOWTHROUGH ROTOR WITH ACTIVE FLAP CONTROL: VOLUME ONE: PRELIMINARY DESIGN REPORT

    Energy Technology Data Exchange (ETDEWEB)

    Zuteck, Michael D. [Zimitar, Inc.; Jackson, Kevin L. [Zimitar, Inc.; Santos, Richard A. [Zimitar, Inc.; Chow, Ray [Zimitar, Inc.; Nordenholz, Thomas R. [The California Maritime Academy; Wamble, John Lee [Zimitar, Inc.

    2015-05-16

    The Zimitar one-piece rotor primary structure is integrated, so balanced thrust and gravity loads flow through the hub region without transferring out of its composite material. Large inner rotor geometry is used since there is no need to neck down to a blade root region and pitch bearing. Rotor control is provided by a highly redundant, five flap system on each blade, sized so that easily handled standard electric linear actuators are sufficient.

  9. HIGH EFFICIENCY STRUCTURAL FLOWTHROUGH ROTOR WITH ACTIVE FLAP CONTROL: VOLUME ZERO: OVERVIEW AND COMMERCIAL PATH

    Energy Technology Data Exchange (ETDEWEB)

    Zuteck, Michael D. [Zimitar, Inc.; Jackson, Kevin L. [Zimitar, Inc.; Santos, Richard A. [Zimitar, Inc.

    2015-05-16

    The Zimitar one-piece rotor primary structure is integrated, so balanced thrust and gravity loads flow through the hub region without transferring out of its composite material. Large inner rotor geometry is used since there is no need to neck down to a blade root region and pitch bearing. Rotor control is provided by a highly redundant, five flap system on each blade, sized so that easily handled standard electric linear actuators are sufficient.

  10. HIGH EFFICIENCY STRUCTURAL FLOWTHROUGH ROTOR WITH ACTIVE FLAP CONTROL: VOLUME TWO: INNOVATION & COST OF ENERGY

    Energy Technology Data Exchange (ETDEWEB)

    Zuteck, Michael D. [Zimitar, Inc.; Jackson, Kevin L. [Zimitar, Inc.; Santos, Richard A. [Zimitar, Inc.

    2015-05-16

    The Zimitar one-piece rotor primary structure is integrated, so balanced thrust and gravity loads flow through the hub region without transferring out of its composite material. Large inner rotor geometry is used since there is no need to neck down to a blade root region and pitch bearing. Rotor control is provided by a highly redundant, five flap system on each blade, sized so that easily handled standard electric linear actuators are sufficient.

  11. HIGH EFFICIENCY STRUCTURAL FLOWTHROUGH ROTOR WITH ACTIVE FLAP CONTROL: VOLUME THREE: MARKET & TEAM

    Energy Technology Data Exchange (ETDEWEB)

    Zuteck, Michael D. [Zimitar, Inc.; Jackson, Kevin L. [Zimitar, Inc.; Santos, Richard A. [Zimitar, Inc.

    2015-05-16

    The Zimitar one-piece rotor primary structure is integrated, so balanced thrust and gravity loads flow through the hub region without transferring out of its composite material. Large inner rotor geometry is used since there is no need to neck down to a blade root region and pitch bearing. Rotor control is provided by a highly redundant, five flap system on each blade, sized so that easily handled standard electric linear actuators are sufficient.

  12. Summary of Full-Scale Blade Displacement Measurements of the UH- 60A Airloads Rotor

    Science.gov (United States)

    Abrego, Anita I.; Meyn, Larry; Burner, Alpheus W.; Barrows, Danny A.

    2016-01-01

    Blade displacement measurements using multi-camera photogrammetry techniques were acquired for a full-scale UH-60A rotor, tested in the National Full-Scale Aerodynamic Complex 40-Foot by 80-Foot Wind Tunnel. The measurements, acquired over the full rotor azimuth, encompass a range of test conditions that include advance ratios from 0.15 to 1.0, thrust coefficient to rotor solidity ratios from 0.01 to 0.13, and rotor shaft angles from -10.0 to 8.0 degrees. The objective was to measure the blade displacements and deformations of the four rotor blades and provide a benchmark blade displacement database to be utilized in the development and validation of rotorcraft prediction techniques. An overview of the blade displacement measurement methodology, system development, and data analysis techniques are presented. Sample results based on the final set of camera calibrations, data reduction procedures and estimated corrections that account for registration errors due to blade elasticity are shown. Differences in blade root pitch, flap and lag between the previously reported results and the current results are small. However, even small changes in estimated root flap and pitch can lead to significant differences in the blade elasticity values.

  13. Rotor-blade wheel solves the sediment problems; Loepehjul loeser sedimentproblemer

    Energy Technology Data Exchange (ETDEWEB)

    Bakken, Marte

    2009-07-01

    Test period in Peru is over for the recently developed rotor-blade wheel from the Norwegian firm DynaVec. The result shows that the wear and tear problems caused by sediments in great extent is solved. (AG)

  14. Inspection of helicopter rotor blades with the help of guided waves and "turning modes": Experimental and finite element analysis

    Science.gov (United States)

    Barnard, Daniel; Chakrapani, Sunil Kishore; Dayal, Vinay

    2013-01-01

    Modern helicopter rotor blades constructed of composite materials offer significant inspection challenges, particularly at inner structures, where geometry and differing material properties and anisotropy make placement of the probing energy difficult. This paper presents an application of Lamb waves to these structures, where mode conversion occurs at internal geometric discontinuities. These additional modes were found to successfully propagate to the targeted regions inside the rotor and back out, allowing evaluation of the structure. A finite element model was developed to simulate wave propagation and mode conversion in the structure and aid in identifying the signals received in the laboratory experiment. A good correlation between numerical and experimental results was observed.

  15. Turbine engine rotor blade fault diagnostics through casing pressure and vibration sensors

    International Nuclear Information System (INIS)

    Cox, J; Anusonti-Inthra, P

    2014-01-01

    In this study, an exact solution is provided for a previously indeterminate equation used for rotor blade fault diagnostics. The method estimates rotor blade natural frequency through turbine engine casing pressure and vibration sensors. The equation requires accurate measurements of low-amplitude sideband signals in the frequency domain. With this in mind, statistical evaluation was also completed with the goal of determining the effect of sampling time and frequency on sideband resolution in the frequency domain

  16. Design, Test, and Evaluation of a Transonic Axial Compressor Rotor with Splitter Blades

    Science.gov (United States)

    2013-09-01

    INTRODUCTION A. MOTIVATION Over the course of turbomachinery history splitter vanes have been used extensively in centrifugal compressors . Axial...TEST, AND EVALUATION OF A TRANSONIC AXIAL COMPRESSOR ROTOR WITH SPLITTER BLADES by Scott Drayton September 2013 Dissertation Co...AXIAL COMPRESSOR ROTOR WITH SPLITTER BLADES 5. FUNDING NUMBERS 6. AUTHOR(S) Scott Drayton 7. PERFORMING ORGANIZATION NAME(S) AND ADDRESS(ES

  17. Structural dynamic analysis of turbine blade

    Science.gov (United States)

    Antony, A. Daniel; Gopalsamy, M.; Viswanadh, Chaparala B. V.; Krishnaraj, R.

    2017-10-01

    In any gas turbine design cycle, blade design is a crucial element which needs maximum attention to meet the aerodynamic performance, structural safety margins, manufacturing feasibility, material availability etc. In present day gas turbine engines, most of the failures occur during engine development test and in-service, in rotor and stator blades due to fatigue and resonance failures. To address this issue, an extensive structural dynamic analysis is carried out to predict the natural frequencies and mode shapes using FE methods. Using the dynamics characteristics, the Campbell diagram is constructed to study the possibility of resonance at various operating speeds. In this work, the feasibility of using composite material in place of titanium alloy from the structural dynamics point of view. This is being attempted in a Low-pressure compressor where the temperatures are relatively low and fixed with the casings. The analysis will be carried out using FE method for different composite material with different lamina orientations chosen through the survey. This study will focus on the sensitivity of blade mode shapes to different laminae orientations, which will be used to alter the natural frequency and tailor the mode shapes. Campbell diagrams of existing titanium alloy are compared with the composite materials with different laminae at all critical operating conditions. The existing manufacturing methods and the proven techniques for blade profiles will also be discussed in this report.

  18. CFD simulation of a 2 bladed multi megawatt wind turbine with flexible rotor connection

    Science.gov (United States)

    Klein, L.; Luhmann, B.; Rösch, K.-N.; Lutz, T.; Cheng, P.-W.; Krämer, E.

    2016-09-01

    An innovative passive load reduction concept for a two bladed 3.4 MW wind turbine is investigated by a conjoint CFD and MBS - BEM methodology. The concept consists of a flexible hub mount which allows a tumbling motion of the rotor. First, the system is simulated with a MBS tool coupled to a BEM code. Then, the resulting motion of the rotor is extracted from the simulation and applied on the CFD simulation as prescribed motion. The aerodynamic results show a significant load reduction on the support structure. Hub pitching and yawing moment amplitudes are reduced by more than 50% in a vertically sheared inflow. Furthermore, the suitability of the MBS - BEM approach for the simulation of the load reduction system is shown.

  19. Structural fatigue test results for large wind turbine blade sections

    Science.gov (United States)

    Faddoul, J. R.; Sullivan, T. L.

    1982-01-01

    In order to provide quantitative information on the operating life capabilities of wind turbine rotor blade concepts for root-end load transfer, a series of cantilever beam fatigue tests was conducted. Fatigue tests were conducted on a laminated wood blade with bonded steel studs, a low cost steel spar (utility pole) with a welded flange, a utility pole with additional root-end thickness provided by a swaged collar, fiberglass spars with both bonded and nonbonded fittings, and, finally, an aluminum blade with a bolted steel fitting (Lockheed Mod-0 blade). Photographs, data, and conclusions for each of these tests are presented. In addition, the aluminum blade test results are compared to field failure information; these results provide evidence that the cantilever beam type of fatigue test is a satisfactory method for obtaining qualitative data on blade life expectancy and for identifying structurally underdesigned areas (hot spots).

  20. The effect of blade pitch in the rotor hydrodynamics of a cross-flow turbine

    Science.gov (United States)

    Somoano, Miguel; Huera-Huarte, Francisco

    2016-11-01

    In this work we will show how the hydrodynamics of the rotor of a straight-bladed Cross-Flow Turbine (CFT) are affected by the Tip Speed Ratio (TSR), and the blade pitch angle imposed to the rotor. The CFT model used in experiments consists of a three-bladed (NACA-0015) vertical axis turbine with a chord (c) to rotor diameter (D) ratio of 0.16. Planar Digital Particle Image Velocimetry (DPIV) was used, with the laser sheet aiming at the mid-span of the blades, illuminating the inner part of the rotor and the near wake of the turbine. Tests were made by forcing the rotation of the turbine with a DC motor, which provided precise control of the TSR, while being towed in a still-water tank at a constant Reynolds number of 61000. A range of TSRs from 0.7 to 2.3 were covered for different blade pitches, ranging from 8° toe-in to 16° toe-out. The interaction between the blades in the rotor will be discussed by examining dimensionless phase-averaged vorticity fields in the inner part of the rotor and mean velocity fields in the near wake of the turbine. Supported by the Spanish Ministry of Economy and Competitiveness, Grant BES-2013-065366 and project DPI2015-71645-P.

  1. Preliminary design study of advanced composite blade and hub and nonmechanical control system for the tilt-rotor aircraft. Volume 1: Engineering studies

    Science.gov (United States)

    Alexander, H. R.; Smith, K. E.; Mcveigh, M. A.; Dixon, P. G.; Mcmanus, B. L.

    1979-01-01

    Composite structures technology is applied in a preliminary design study of advanced technology blades and hubs for the XV-15 tilt rotor research demonstrator aircraft. Significant improvements in XV-15 hover and cruise performance are available using blades designed for compatibility with the existing aircraft, i.e., blade installation would not require modification of the airframe, hub or upper controls. Provision of a low risk nonmechanical control system was also studied, and a development specification is given.

  2. Dynamic response characteristics of dual flow-path integrally bladed rotors

    Science.gov (United States)

    Beck, Joseph A.; Brown, Jeffrey M.; Scott-Emuakpor, Onome E.; Cross, Charles J.; Slater, Joseph C.

    2015-02-01

    New turbine engine designs requiring secondary flow compression often look to dual flow-path integrally bladed rotors (DFIBRs) since these stages have the ability to perform work on the secondary, or bypassed, flow-field. While analogous to traditional integrally bladed rotor stages, DFIBR designs have many differences that result in unique dynamic response characteristics that must be understood to avoid fatigue. This work investigates these characteristics using reduced-order models (ROMs) that incorporate mistuning through perturbations to blade frequencies. This work provides an alternative to computationally intensive geometric-mistuning approaches for DFIBRs by utilizing tuned blade mode reductions and substructure coupling in cyclic coordinates. Free and forced response results are compared to full finite element model (FEM) solutions to determine if any errors are related to the reduced-order model formulation reduction methods. It is shown that DFIBRs have many more frequency veering regions than their single flow-path integrally blade rotor (IBR) counterparts. Modal families are shown to transition between system, inner-blade, and outer-blade motion. Furthermore, findings illustrate that while mode localization of traditional IBRs is limited to a single or small subset of blades, DFIBRs can have modal energy localized to either an inner- or outer-blade set resulting in many blades responding above tuned levels. Lastly, ROM forced response predictions compare well to full FEM predictions for the two test cases shown.

  3. Performance Data from a Wind-Tunnel Test of Two Main-rotor Blade Designs for a Utility-Class Helicopter

    Science.gov (United States)

    Singleton, Jeffrey D.; Yeager, William T., Jr.; Wilbur, Matthew L.

    1990-01-01

    An investigation was conducted in the NASA Langley Transonic Dynamics Tunnel to evaluate an advanced main rotor designed for use on a utility class helicopter, specifically the U.S. Army UH-60A Blackhawk. This rotor design incorporated advanced twist, airfoil cross sections, and geometric planform. For evaluation purposes, the current UH-60A main rotor was also tested and is referred to as the baseline blade set. A total of four blade sets were tested. One set of both the baseline and the advanced rotors were dynamically scaled to represent a full scale helicopter rotor blade design. The remaining advanced and baseline blade sets were not dynamically scaled so as to isolate the effects of structural elasticity. The investigation was conducted in hover and at rotor advance ratios ranging from 0.15 to 0.4 at a range of nominal test medium densities from 0.00238 to 0.009 slugs/cu ft. This range of densities, coupled with varying rotor lift and propulsive force, allowed for the simulation of several vehicle gross weight and density altitude combinations. Performance data are presented for all blade sets without analysis; however, cross referencing of data with flight condition may be useful to the analyst for validating aeroelastic theories and design methodologies as well as for evaluating advanced design parameters.

  4. Structural Health and Prognostics Management for Offshore Wind Turbines: Sensitivity Analysis of Rotor Fault and Blade Damage with O&M Cost Modeling

    Energy Technology Data Exchange (ETDEWEB)

    Myrent, Noah J. [Vanderbilt Univ., Nashville, TN (United States). Lab. for Systems Integrity and Reliability; Barrett, Natalie C. [Vanderbilt Univ., Nashville, TN (United States). Lab. for Systems Integrity and Reliability; Adams, Douglas E. [Vanderbilt Univ., Nashville, TN (United States). Lab. for Systems Integrity and Reliability; Griffith, Daniel Todd [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States). Wind Energy Technology Dept.

    2014-07-01

    Operations and maintenance costs for offshore wind plants are significantly higher than the current costs for land-based (onshore) wind plants. One way to reduce these costs would be to implement a structural health and prognostic management (SHPM) system as part of a condition based maintenance paradigm with smart load management and utilize a state-based cost model to assess the economics associated with use of the SHPM system. To facilitate the development of such a system a multi-scale modeling and simulation approach developed in prior work is used to identify how the underlying physics of the system are affected by the presence of damage and faults, and how these changes manifest themselves in the operational response of a full turbine. This methodology was used to investigate two case studies: (1) the effects of rotor imbalance due to pitch error (aerodynamic imbalance) and mass imbalance and (2) disbond of the shear web; both on a 5-MW offshore wind turbine in the present report. Sensitivity analyses were carried out for the detection strategies of rotor imbalance and shear web disbond developed in prior work by evaluating the robustness of key measurement parameters in the presence of varying wind speeds, horizontal shear, and turbulence. Detection strategies were refined for these fault mechanisms and probabilities of detection were calculated. For all three fault mechanisms, the probability of detection was 96% or higher for the optimized wind speed ranges of the laminar, 30% horizontal shear, and 60% horizontal shear wind profiles. The revised cost model provided insight into the estimated savings in operations and maintenance costs as they relate to the characteristics of the SHPM system. The integration of the health monitoring information and O&M cost versus damage/fault severity information provides the initial steps to identify processes to reduce operations and maintenance costs for an offshore wind farm while increasing turbine availability

  5. The angles of the fact rotor tipvanes on the rods and on the blades

    NARCIS (Netherlands)

    Bruining, A.

    1988-01-01

    This report contains the data of the angles of the tipvanes of the FACT rotor. These tipvanes were used on the FACT rotor blades and rods. Two sets uf tipvanes were measured: a set having a Liebeck air-foil section and a set with a NACA airfoil section. The tipvanes with the Liebeck airfoil section

  6. Structural degradation of a large composite wind turbine blade in a full-scale fatigue test

    DEFF Research Database (Denmark)

    Chen, Xiao

    carried out at a coupon level to characterize fatigue degradation of composite materials, there is no much study focusing on fatigue degradation of rotor blades at a fullscale structural level. Do structural properties of composite blades degrade in a similar manner to what has been observed in material...... tests at a coupon level? What might be the concerns one should take into account when predicting residual structural properties of rotor blades? To answer, at least to a partial extent, these questions, this study conducts a full-scale fatigue test on a 47m composite rotor blade according to IEC 61400......Wind turbine blades are expected to sustain a high number of loading cycles typically up to a magnitude of 1,000 million during their targeted service lifetime of 20-25 years. Structural properties of composite blades degrade with the time. Although substantial studies, such as [1,2], have been...

  7. Real-time estimation of helicopter rotor blade kinematics through measurement of rotation induced acceleration

    Science.gov (United States)

    Allred, C. Jeff; Churchill, David; Buckner, Gregory D.

    2017-07-01

    This paper presents a novel approach to monitoring rotor blade flap, lead-lag and pitch using an embedded gyroscope and symmetrically mounted MEMS accelerometers. The central hypothesis is that differential accelerometer measurements are proportional only to blade motion; fuselage acceleration and blade bending are inherently compensated for. The inverse kinematic relationships (from blade position to acceleration and angular rate) are derived and simulated to validate this hypothesis. An algorithm to solve the forward kinematic relationships (from sensor measurement to blade position) is developed using these simulation results. This algorithm is experimentally validated using a prototype device. The experimental results justify continued development of this kinematic estimation approach.

  8. Wireless Sensor Network for Helicopter Rotor Blade Vibration Monitoring: Requirements Definition and Technological Aspects

    NARCIS (Netherlands)

    Sanchez Ramirez, Andrea; Das, Kallol; Loendersloot, Richard; Tinga, Tiedo; Havinga, Paul J.M.; Basu, Biswajit

    The main rotor accounts for the largest vibration source for a helicopter fuselage and its components. However, accurate blade monitoring has been limited due to the practical restrictions on instrumenting rotating blades. The use of Wireless Sensor Networks (WSNs) for real time vibration monitoring

  9. On Rotor-Blade Deterioration and Pressure Losses in a Gas-Turbine ...

    African Journals Online (AJOL)

    blade deterioration and pressure losses in a gas-turbine plant. This was achieved ... Rotor-blade deterioration result in 1.2 percent drop in pressure ratio across the compressor, with a corresponding drop in isentropic efficiency from 0.83 to 0.72.

  10. A simulation study of active feedback supression of dynamic response in helicopter rotor blades

    Science.gov (United States)

    Kana, D. D.; Bessey, R. L.; Dodge, F. T.

    1975-01-01

    A parameter study is presented for active feedback control applied to a helicopter rotor blade during forward flight. The study was performed on an electromechanical apparatus which included a mechanical model rotor blade and electronic analog simulation of interaction between blade deflections and aerodynamic loading. Blade response parameters were obtained for simulated vortex impinging at the blade tip at one pulse per revolution, and for a pulse which traveled from the blade tip toward its root. Results show that the response in a 1 - 10-per-rev frequency band is diminished by the feedback action, but at the same time responses at frequencies above 10-per-rev become increasingly more prominent with increased feedback amplitude, and can even lead to instability at certain levels. It appears that the latter behavior results from limitations of the laboratory simulation apparatus, rather than genuine potential behavior for a prototype helicopter.

  11. Comparison of composite rotor blade models: A coupled-beam analysis and an MSC/NASTRAN finite-element model

    Science.gov (United States)

    Hodges, Robert V.; Nixon, Mark W.; Rehfield, Lawrence W.

    1987-01-01

    A methodology was developed for the structural analysis of composite rotor blades. This coupled-beam analysis is relatively simple to use compared with alternative analysis techniques. The beam analysis was developed for thin-wall single-cell rotor structures and includes the effects of elastic coupling. This paper demonstrates the effectiveness of the new composite-beam analysis method through comparison of its results with those of an established baseline analysis technique. The baseline analysis is an MSC/NASTRAN finite-element model built up from anisotropic shell elements. Deformations are compared for three linear static load cases of centrifugal force at design rotor speed, applied torque, and lift for an ideal rotor in hover. A D-spar designed to twist under axial loading is the subject of the analysis. Results indicate the coupled-beam analysis is well within engineering accuracy.

  12. Numerical simulation of turbulent flows past the RoBin helicopter with a four-bladed rotor

    Energy Technology Data Exchange (ETDEWEB)

    Xu, H.; Mamou, M.; Khalid, M. [National Research Council, Inst. for Aerospace Research, Ottawa, Ontario (Canada)]. E-mail: Hongyi.Xu@nrc.ca

    2003-07-01

    The current paper presents a turbulent flow simulation study past a generic helicopter RoBin with a four-bladed rotor using the Chimera moving grid approach. The aerodynamic performance of the rotor blades and their interactions with the RoBin fuselage are investigated using the k - {omega} SST turbulence model contained in the WIND code. The rotor is configured as a Chimera moving grid in a quasisteady flow field. The rotor blades are rectangular, untapered, linearly twisted and are made from NACA 0012 airfoil profile. The blade motion (rotation and cyclic pitching) schedule is specified in the NASA wind tunnel testing of a generic helicopter RoBin. The aerodynamic radial load distributions in the rotor plane are generated by integrating the pressure on each blade surfaces along the blade chordwise direction. The rotor flow interacts strongly with the flow coming off from the fuselage and thus has a significant impact on helicopter aerodynamic performance. (author)

  13. Wind turbine blade shear web disbond detection using rotor blade operational sensing and data analysis.

    Science.gov (United States)

    Myrent, Noah; Adams, Douglas E; Griffith, D Todd

    2015-02-28

    A wind turbine blade's structural dynamic response is simulated and analysed with the goal of characterizing the presence and severity of a shear web disbond. Computer models of a 5 MW offshore utility-scale wind turbine were created to develop effective algorithms for detecting such damage. Through data analysis and with the use of blade measurements, a shear web disbond was quantified according to its length. An aerodynamic sensitivity study was conducted to ensure robustness of the detection algorithms. In all analyses, the blade's flap-wise acceleration and root-pitching moment were the clearest indicators of the presence and severity of a shear web disbond. A combination of blade and non-blade measurements was formulated into a final algorithm for the detection and quantification of the disbond. The probability of detection was 100% for the optimized wind speed ranges in laminar, 30% horizontal shear and 60% horizontal shear conditions. © 2015 The Author(s) Published by the Royal Society. All rights reserved.

  14. Helicopter Rotor Blade Computation in Unsteady Flows Using Moving Overset Grids

    Science.gov (United States)

    Ahmad, Jasim; Duque, Earl P. N.

    1996-01-01

    An overset grid thin-layer Navier-Stokes code has been extended to include dynamic motion of helicopter rotor blades through relative grid motion. The unsteady flowfield and airloads on an AH-IG rotor in forward flight were computed to verify the methodology and to demonstrate the method's potential usefulness towards comprehensive helicopter codes. In addition, the method uses the blade's first harmonics measured in the flight test to prescribe the blade motion. The solution was impulsively started and became periodic in less than three rotor revolutions. Detailed unsteady numerical flow visualization techniques were applied to the entire unsteady data set of five rotor revolutions and exhibited flowfield features such as blade vortex interaction and wake roll-up. The unsteady blade loads and surface pressures compare well against those from flight measurements. Details of the method, a discussion of the resulting predicted flowfield, and requirements for future work are presented. Overall, given the proper blade dynamics, this method can compute the unsteady flowfield of a general helicopter rotor in forward flight.

  15. Numerical simulation of actuation behavior of active fiber composites in helicopter rotor blade application

    Science.gov (United States)

    Paik, Seung Hoon; Kim, Ji Yeon; Shin, Sang Joon; Kim, Seung Jo

    2004-07-01

    Smart structures incorporating active materials have been designed and analyzed to improve aerospace vehicle performance and its vibration/noise characteristics. Helicopter integral blade actuation is one example of those efforts using embedded anisotropic piezoelectric actuators. To design and analyze such integrally-actuated blades, beam approach based on homogenization methodology has been traditionally used. Using this approach, the global behavior of the structures is predicted in an averaged sense. However, this approach has intrinsic limitations in describing the local behaviors in the level of the constituents. For example, the failure analysis of the individual active fibers requires the knowledge of the local behaviors. Microscopic approach for the analysis of integrally-actuated structures is established in this paper. Piezoelectric fibers and matrices are modeled individually and finite element method using three-dimensional solid elements is adopted. Due to huge size of the resulting finite element meshes, high performance computing technology is required in its solution process. The present methodology is quoted as Direct Numerical Simulation (DNS) of the smart structure. As an initial validation effort, present analytical results are correlated with the experiments from a small-scaled integrally-actuated blade, Active Twist Rotor (ATR). Through DNS, local stress distribution around the interface of fiber and matrix can be analyzed.

  16. Numerical simulations of unsteady flows past two-bladed rotors in forward-flight conditions

    International Nuclear Information System (INIS)

    Xu, H.; Mamou, M.; Khalid, M.

    2004-01-01

    The current paper presents time-accurate numerical simulations of compressible flows past two-bladed rotor configurations using a Chimera moving grid approach. The simulations are performed for a variety of flow conditions and various blade aspect ratios. The rotor blades are rectangular, untapered and untwisted planforms. Their cross-sections are built using the NACA 0012 airfoil profile. The aerodynamic performance of the rotor is investigated using the Euler equations. The CFD-FASTRAN code was used for the computations. The pressure distributions are benchmarked against the experimental data from Caradonna and Tung and a number of previous Euler calculations by Agarwal and Deese and Chen et al. The comparisons indicate that the current simulations for the forward flight conditions can reproduce the pressure distributions on the blade surfaces and the prediction of shockwave locations with reasonably good accuracy. (author)

  17. Numerical simulations of unsteady flows past two-bladed rotors in forward-flight conditions

    Energy Technology Data Exchange (ETDEWEB)

    Xu, H.; Mamou, M.; Khalid, M. [National Research Council, Inst. for Aerospace Research, Ottawa, Ontario (Canada)]. E-mail: Hongyi.Xu@nrc.ca

    2004-07-01

    The current paper presents time-accurate numerical simulations of compressible flows past two-bladed rotor configurations using a Chimera moving grid approach. The simulations are performed for a variety of flow conditions and various blade aspect ratios. The rotor blades are rectangular, untapered and untwisted planforms. Their cross-sections are built using the NACA 0012 airfoil profile. The aerodynamic performance of the rotor is investigated using the Euler equations. The CFD-FASTRAN code was used for the computations. The pressure distributions are benchmarked against the experimental data from Caradonna and Tung and a number of previous Euler calculations by Agarwal and Deese and Chen et al. The comparisons indicate that the current simulations for the forward flight conditions can reproduce the pressure distributions on the blade surfaces and the prediction of shockwave locations with reasonably good accuracy. (author)

  18. A novel folding blade of wind turbine rotor for effective power control

    International Nuclear Information System (INIS)

    Xie, Wei; Zeng, Pan; Lei, Liping

    2015-01-01

    Highlights: • A novel folding blade for wind turbine power control is proposed. • Wind tunnel experiments were conducted to analyze folding blade validity. • Folding blade is valid to control wind turbine power output. • Compared to pitch control, thrust was reduced by fold control in power regulation. • Optimum fold angles were found for wind turbine start up and aerodynamic brake. - Abstract: A concept of novel folding blade of horizontal axis wind turbine is proposed in current study. The folding blade comprises a stall regulated root blade section and a folding tip blade section with the fold axis inclined relative to blade span. By folding blade, lift force generated on the tip blade section changes and the moment arm also shortens, which leads to variations of power output. The blade folding actuation mechanism with servo motor and worm-gear reducer was designed. Wind turbine rotor control scheme and servo system with double feedback loops for blade fold angle control were proposed. In this study, a small folding blade model was tested in a wind tunnel to analyze its performance. The blade model performance was estimated in terms of rotation torque coefficient and thrust coefficient. Wind tunnel experiments were also conducted for pitch control using the same blade model in order to make a direct comparison. The power control, start up and aerodynamic brake performance of the folding blade were analyzed. According to the wind tunnel experiment results, fold angle magnitude significantly affected blade aerodynamic performance and the thrust characteristic together with the rotation torque characteristic of folding blade were revealed. The experiment results demonstrated that the folding blade was valid to control power output and had advantages in reducing thrust with maximum reduction of 51.1% compared to pitch control. Optimum fold angles of 55° and 90° were also found for start up and aerodynamic brake, respectively

  19. Fabrication and testing of prestressed composite rotor blade spar specimens

    Science.gov (United States)

    Gleich, D.

    1974-01-01

    Prestressed composite spar specimens were fabricated and evaluated by crack propagation and ballistic penetration tests. The crack propagation tests on flawed specimens showed that the prestressed composite spar construction significantly suppresses crack growth. Damage from three high velocity 30 caliber projectile hits was confined to three small holes in the ballistic test specimen. No fragmentation or crack propagation was observed indicating good ballistic damage resistance. Rotor attachment approaches and improved structural performance configurations were identified. Design theory was verified by tests. The prestressed composite spar configuration consisted of a compressively prestressed high strength ARDEFORM 301 stainless steel liner overwrapped with pretensioned S-994 fiberglass.

  20. Static Structural and Modal Analysis of Gas Turbine Blade

    Science.gov (United States)

    Ranjan Kumar, Ravi; Pandey, K. M., Prof.

    2017-08-01

    Gas turbine is one of the most versatile items of turbo machinery nowadays. It is used in different modes such as power generation, oil and gas, process plants, aviation, domestic and related small industries. This paper is based on the problems concerning blade profile selection, material selection and turbine rotor blade vibration that seriously impact the induced stress-deformation and structural functioning of developmental gas turbine engine. In this paper for generating specific power by rotating blade at specific RPM, blade profile and material has been decided by static structural analysis. Gas turbine rotating blade RPM is decided by Modal Analysis so that the natural frequency of blade should not match with the excitation frequency. For the above blade profile has been modeled in SOLIDWORKS and analysis has been done in ANSYS WORKBENCH 14. Existing NACA6409 profile has been selected as base model and then it is modified by bending it through 72.5° and 145°. Hence these three different blade profiles have been analyzed for three different materials viz. Super Alloy X, Nimonic 80A and Inconel 625 at three different speed viz. 20000, 40000 and 60000RPM. It is found that NACA6409 with 72.5° bent gives best result for all material at all speed. Among all the material Inconel 625 gives best result. Hence Blade of Inconel 625 having 72.5° bent profile is the best combination for all RPM.

  1. Geometrically exact nonlinear analysis of pre-twisted composite rotor blades

    Directory of Open Access Journals (Sweden)

    Li'na SHANG

    2018-02-01

    Full Text Available Modeling of pre-twisted composite rotor blades is very complicated not only because of the geometric non-linearity, but also because of the cross-sectional warping and the transverse shear deformation caused by the anisotropic material properties. In this paper, the geometrically exact nonlinear modeling of a generalized Timoshenko beam with arbitrary cross-sectional shape, generally anisotropic material behavior and large deflections has been presented based on Hodges’ method. The concept of decomposition of rotation tensor was used to express the strain in the beam. The variational asymptotic method was used to determine the arbitrary warping of the beam cross section. The generalized Timoshenko strain energy was derived from the equilibrium equations and the second-order asymptotically correct strain energy. The geometrically exact nonlinear equations of motion were established by Hamilton’s principle. The established modeling was used for the static and dynamic analysis of pre-twisted composite rotor blades, and the analytical results were validated based on experimental data. The influences of the transverse shear deformation on the pre-twisted composite rotor blade were investigated. The results indicate that the influences of the transverse shear deformation on the static deformation and the natural frequencies of the pre-twisted composite rotor blade are related to the length to chord ratio of the blade. Keywords: Geometrically exact, Nonlinear, Pre-twisted composite blade, Transverse shear deformation, Variational asymptotic, Warping

  2. Investigation of Blade-row Flow Distributions in Axial-flow-compressor Stage Consisting of Guide Vanes and Rotor-blade Row

    Science.gov (United States)

    Mahoney, John J; Dugan, Paul D; Budinger, Raymond E; Goelzer, H Fred

    1950-01-01

    A 30-inch tip-diameter axial-flow compressor stage was investigated with and without rotor to determine individual blade-row performance, interblade-row effects, and outer-wall boundary-layer conditions. Velocity gradients at guide-vane outlet without rotor approximated design assumptions, when the measured variation of leaving angle was considered. With rotor in operation, Mach number and rotor-blade effects changed flow distribution leaving guide vanes and invalidated design assumption of radial equilibrium. Rotor-blade performance correlated interpolated two-dimensional results within 2 degrees, although tip stall was indicated in experimental and not two-dimensional results. Boundary-displacement thickness was less than 1.0 and 1.5 percent of passage height after guide vanes and after rotor, respectively, but increased rapidly after rotor when tip stall occurred.

  3. Design of a Tapered and Twisted Blade for the NREL Combined Experiment Rotor; TOPICAL

    International Nuclear Information System (INIS)

    Giguere, P.; Selig, M. S.

    1999-01-01

    A tapered/twisted blade was designed to operate on the Combined Experiment Rotor (CER) of the National Renewable Energy Lab., which is a stall-regulated downwind wind turbine having a rated power of 20 kilowatt. The geometry of the new blade set was optimized based on annual energy production subject to the constraints imposed on the design. These constraints were mainly related to scientific needs for fundamental research in rotor aerodynamics. A trade-off study was conducted to determine the effect of the different design constraints. Based on the results of this study, which considered nonlinear twist and taper distributions as well as the NREL S809, S814, S822 and S823 airfoils, a blade having a linear taper and a nonlinear twist distribution that uses the S809 airfoil from root to tip was selected. This blade configuration is the logical continuation of the previous constant-chord twisted and untwisted blade sets and will facilitate comparison with those earlier blades. Despite th e design constraints based on scientific needs, the new blade is more representative of commercial blades than the previous blade sets

  4. Experimental and numerical study of the British Experimental Rotor Programme blade

    Science.gov (United States)

    Brocklehurst, Alan; Duque, Earl P. N.

    1990-01-01

    Wind-tunnel tests on the British Experimental Rotor Programme (BERP) tip are described, and the results are compared with computational fluid dynamics (CFD) results. The test model was molded using the Lynx-BERP blade tooling to provide a semispan, cantilever wing comprising the outboard 30 percent of the rotor blade. The tests included both surface-pressure measurements and flow visualization to obtain detailed information of the flow over the BERP tip for a range of angles of attack. It was observed that, outboard of the notch, favorable pressure gradients exist which ensure attached flow, and that the tip vortex also remains stable to large angles of attack. On the rotor, these features yield a very gradual break in control loads when the retreating-blade limit is eventually reached. Computational and experimental results were generally found to be in good agreement.

  5. Fault diagnosis of a Wind Turbine Rotor using a Multi-blade Coordinate Framework

    DEFF Research Database (Denmark)

    Henriksen, Lars Christian; Niemann, Hans Henrik; Poulsen, Niels Kjølstad

    2012-01-01

    Fault diagnosis of a wind turbine rotor is considered. The faults considered are sensor faults and blades mounted with a pitch offset. A fault at a single blade will result in asymmetries in the rotor, which can be applied for fault diagnosis. The diagnosis is derived by using the multiblade...... coordinate (MBC) transformation also known as the Coleman transformation together with active fault diagnosis (AFD). This transforms the setup from rotating to fixed frame coordinates. The rotor speed acts as the auxiliary input for the active diagnosis. The applied method take the varying rotor speed...... into account. Operation at different mean wind speeds is examined and it is discussed how to exploit the findings acquired by the investigation of the various faults....

  6. Neutron radiography and other NDE tests of main rotor helicopter blades

    International Nuclear Information System (INIS)

    Beer, F.C. de; Coetzer, M.; Fendeis, D.; Silva, A. da Costa E

    2004-01-01

    A few nondestructive examination (NDE) techniques are extensively being used worldwide to investigate aircraft structures for all types of defects. The detection of corrosion and delaminations, which are believed to be the major initiators of defects leading to aircraft structural failures, are addressed by various NDE techniques. In a combined investigation by means of visual inspection, X-ray radiography and shearography on helicopter main rotor blades, neutron radiography (NRad) at SAFARI-1 research reactor operated by Necsa, was performed to introduce this form of NDE testing to the South African aviation industry to be evaluated for applicability. The results of the shearography, visual inspection and NRad techniques are compared in this paper. The main features and advantages of neutron radiography, within the framework of these investigations, will be highlighted

  7. Extension-twist coupling of composite circular tubes with application to tilt rotor blade design

    Science.gov (United States)

    Nixon, Mark W.

    1987-01-01

    This investigation was conducted to determine if twist deformation required for the design of full-scale extension-twist-coupled tilt-rotor blades can be achieved within material design limit loads, and to demonstrate the accuracy of a coupled-beam analysis in predicting twist deformations. Two extension-twist-coupled tilt-rotor blade designs were developed based on theoretically optimum aerodynamic twist distributions. The designs indicated a twist rate requirement of between .216 and .333 deg/in. Agreement between axial tests and analytical predictions was within 10 percent at design limit loads. Agreement between the torsion tests and predictions was within 11 percent.

  8. Study of the capacitance technique for measuring high-temperature blade tip clearance on ceramic rotors

    Science.gov (United States)

    Barranger, John P.

    1993-01-01

    Higher operating temperatures required for increased engine efficiency can be achieved by using ceramic materials for engine components. Ceramic turbine rotors are subject to the same limitations with regard to gas path efficiency as their superalloy predecessors. In this study, a modified frequency-modulation system is proposed for the measurement of blade tip clearance on ceramic rotors. It is expected to operate up to 1370 C (2500 F), the working temperature of present engines with ceramic turbine rotors. The design of the system addresses two special problems associated with nonmetallic blades: the capacitance is less than that of a metal blade and the effects of temperature may introduce uncertainty with regard to the blade tip material composition. To increase capacitance and stabilize the measurement, a small portion of the rotor is modified by the application of 5-micron-thick platinum films. The platinum surfaces on the probe electrodes and rotor that are exposed to the high-velocity gas stream are coated with an additional 10-micron-thick protective ceramic topcoat. A finite-element method is applied to calculate the capacitance as a function of clearance.

  9. Process Modeling of Composite Materials for Wind-Turbine Rotor Blades: Experiments and Numerical Modeling

    Directory of Open Access Journals (Sweden)

    Birgit Wieland

    2017-10-01

    Full Text Available The production of rotor blades for wind turbines is still a predominantly manual process. Process simulation is an adequate way of improving blade quality without a significant increase in production costs. This paper introduces a module for tolerance simulation for rotor-blade production processes. The investigation focuses on the simulation of temperature distribution for one-sided, self-heated tooling and thick laminates. Experimental data from rotor-blade production and down-scaled laboratory tests are presented. Based on influencing factors that are identified, a physical model is created and implemented as a simulation. This provides an opportunity to simulate temperature and cure-degree distribution for two-dimensional cross sections. The aim of this simulation is to support production processes. Hence, it is modelled as an in situ simulation with direct input of temperature data and real-time capability. A monolithic part of the rotor blade, the main girder, is used as an example for presenting the results.

  10. Process Modeling of Composite Materials for Wind-Turbine Rotor Blades: Experiments and Numerical Modeling.

    Science.gov (United States)

    Wieland, Birgit; Ropte, Sven

    2017-10-05

    The production of rotor blades for wind turbines is still a predominantly manual process. Process simulation is an adequate way of improving blade quality without a significant increase in production costs. This paper introduces a module for tolerance simulation for rotor-blade production processes. The investigation focuses on the simulation of temperature distribution for one-sided, self-heated tooling and thick laminates. Experimental data from rotor-blade production and down-scaled laboratory tests are presented. Based on influencing factors that are identified, a physical model is created and implemented as a simulation. This provides an opportunity to simulate temperature and cure-degree distribution for two-dimensional cross sections. The aim of this simulation is to support production processes. Hence, it is modelled as an in situ simulation with direct input of temperature data and real-time capability. A monolithic part of the rotor blade, the main girder, is used as an example for presenting the results.

  11. A New Higher-Order Composite Theory for Analysis and Design of High Speed Tilt-Rotor Blades

    Science.gov (United States)

    McCarthy, Thomas Robert

    1996-01-01

    A higher-order theory is developed to model composite box beams with arbitrary wall thicknesses. The theory, based on a refined displacement field, represents a three-dimensional model which approximates the elasticity solution. Therefore, the cross-sectional properties are not reduced to one-dimensional beam parameters. Both inplane and out-of-plane warping are automatically included in the formulation. The model accurately captures the transverse shear stresses through the thickness of each wall while satisfying all stress-free boundary conditions. Several numerical results are presented to validate the present theory. The developed theory is then used to model the load carrying member of a tilt-rotor blade which has thick-walled sections. The composite structural analysis is coupled with an aerodynamic analysis to compute the aeroelastic stability of the blade. Finally, a multidisciplinary optimization procedure is developed to improve the aerodynamic, structural and aeroelastic performance of the tilt-rotor aircraft. The Kreisselmeier-Steinhauser function is used to formulate the multiobjective function problem and a hybrid approximate analysis is used to reduce the computational effort. The optimum results are compared with the baseline values and show significant improvements in the overall performance of the tilt-rotor blade.

  12. Updated Assessment of an Open Rotor Airplane Using an Advanced Blade Design

    Science.gov (United States)

    Hendricks, Eric S.; Berton, Jeffrey J.; Haller, William J.; Tong, Michael T.; Guynn, Mark D.

    2013-01-01

    Application of open rotor propulsion systems (historically referred to as "advanced turboprops" or "propfans") to subsonic transport aircraft received significant attention and research in the 1970s and 1980s when fuel efficiency was the driving focus of aeronautical research. Recent volatility in fuel prices and concern for aviation's environmental impact have renewed interest in open rotor propulsion, and revived research by NASA and a number of engine manufacturers. Over the last few years, NASA has revived and developed analysis capabilities to assess aircraft designs with open rotor propulsion systems. These efforts have been described in several previous papers along with initial results from applying these capabilities. The initial results indicated that open rotor engines have the potential to provide large reductions in fuel consumption and emissions. Initial noise analysis indicated that current noise regulations can be met with modern baseline blade designs. Improved blades incorporating low-noise features are expected to result in even lower noise levels. This paper describes improvements to the initial assessment, plus a follow-on study using a more advanced open rotor blade design to power the advanced singleaisle transport. The predicted performance and environmental results of these two advanced open rotor concepts are presented and compared.

  13. Simulation of unsteady flows through stator and rotor blades of a gas turbine using the Chimera method

    Science.gov (United States)

    Nakamura, S.; Scott, J. N.

    1993-01-01

    A two-dimensional model to solve compressible Navier-Stokes equations for the flow through stator and rotor blades of a turbine is developed. The flow domains for the stator and rotor blades are coupled by the Chimera method that makes grid generation easy and enhances accuracy because the area of the grid that have high turning of grid lines or high skewness can be eliminated from the computational domain after the grids are generated. The results of flow computations show various important features of unsteady flows including the acoustic waves interacting with boundary layers, Karman vortex shedding from the trailing edge of the stator blades, pulsating incoming flow to a rotor blade from passing stator blades, and flow separation from both suction and pressure sides of the rotor blades.

  14. IEC-TC88WG8 testing of rotor blades

    Energy Technology Data Exchange (ETDEWEB)

    Delft, D R.V. van [Delft Univ. of Technology, STEVIN Lab., Delft (Netherlands)

    1996-09-01

    In 1994 the TC88 of IEC installed a working group (WG8) to draft a guideline on blade testing. This paper gives a description of the task of the working group. Furthermore it gives a report of the progress of the work and summarizes the possible contents of the working group document on blade testing. (au)

  15. Development of a Highly Stressed Bladed Rotor Made of a CFRP Using the Tailored Fiber Placement Technology

    Science.gov (United States)

    Uhlig, K.; Spickenheuer, A.; Bittrich, L.; Heinrich, G.

    2013-05-01

    Increasing the rotational frequency of bladed rotors used in turbomachinery leads to their increased efficiency and performance. Especially for turbomolecular pumps, this would allow either higher compression rates or smaller pump dimensions. The maximal rotational frequency is focused on the structural strength of the construction and the material used. Due to their high density, specific strength, and stiffness in the fiber direction, carbon-fiberreinforced plastics (CFRPs) seem to be ideal for such an application. The highly orthotropic material behavior of CFRPs demands new approaches in terms of their manufacturing and dimensioning. As a new approach, a rotor with 17 blades in a blade-integrated disk construction (BLISK) made of a CFRP, allowing a 35% higher burst speed than a bladed rotor made of a high-strength aluminum alloy, was developed. An appropriate fiber layout has to reflect the rotational symmetry, which demands either a radial or tangential fiber orientation. Therefore, the Tailored Fiber Placement (TFP) technology was used, which allows a high flexibility for the fiber layout. For consolidation, resin infiltration was performed using a modified vacuum-assisted process, and the final geometry was generated employing a milling machine. A radius-dependent layer setup of tangential and radial fibers was chosen to maximize the burst speed by using an adapted finite-element analysis. Additionally, a numerical modal analysis and a numerical failure analysis were performed. Finally, the theoretical results were verified on manufactured rotors by an experimental modal analysis and burst tests, where experimental data showed a good coincidence with numerical results.

  16. Monitoring of a Wind Turbine Rotor using a Multi-blade Coordinate Framework

    DEFF Research Database (Denmark)

    Henriksen, Lars Christian; Niemann, Hans Henrik; Poulsen, Niels Kjølstad

    2012-01-01

    into the system. In the case of a wind turbine, an excitation signal is automatically generated by the rotation of the rotor in a turbulent wind eld. Using the multi-blade coordinate transformation, the detection of asymmetries in the rotor of the wind turbine is greatly improved.......In this paper a method to detect asymmetric faults in a wind turbine rotor is presented. The paper describes how fault diagnosis using an observer-based residual generator approach is able to distinguish between the nominal and faulty case by the injection of e.g. a sinusoidal excitation signal...

  17. Numerical investigation of turbulent flow past a four-bladed helicopter rotor using k - ω SST model

    International Nuclear Information System (INIS)

    Xu, H.; Khalid, M.

    2002-01-01

    In a previous study of the laminar flow over a four-bladed helicopter rotor, abnormal Cp distributions were observed on the upper surfaces of the blades. To address this problem, the aerodynamic performance of the same rotor is investigated using the k - ω SST turbulence model, as contained in the WIND code. The rotor is configured as a Chimera moving grid in a quasi-steady flow field. The rotor rotation schedule and the blade twisting are implemented as specified in the wind tunnel testing of a RoBin generic helicopter. More realistic Cp distributions on the blade surfaces are thus obtained. The aerodynamic load distributions in the radial direction of the rotor plane are generated by integrating the pressure on each blade surfaces along the blade chordwise direction. The analyses of these load distributions in the azmuthal direction provide a critical insight into the rotor model, which is based on the actuator-disc assumption. Also, some preliminary results for the flow past a full helicopter configuration, including the rotor and the RoBin fuselage, are presented. The current paper demonstrates the Chimera grid topologies and the Chimera grid generation technique for both blade and fuselage configuration. This would provide a powerful tool to simulate flow past an entire helicopter and to study the rotor-fuselage flow interaction. (author)

  18. Aeroelastic Analysis of Helicopter Rotor Blades Incorporating Anisotropic Piezoelectric Twist Actuation

    Science.gov (United States)

    Wilkie, W. Keats; Belvin, W. Keith; Park, K. C.

    1996-01-01

    A simple aeroelastic analysis of a helicopter rotor blade incorporating embedded piezoelectric fiber composite, interdigitated electrode blade twist actuators is described. The analysis consists of a linear torsion and flapwise bending model coupled with a nonlinear ONERA based unsteady aerodynamics model. A modified Galerkin procedure is performed upon the rotor blade partial differential equations of motion to develop a system of ordinary differential equations suitable for dynamics simulation using numerical integration. The twist actuation responses for three conceptual fullscale blade designs with realistic constraints on blade mass are numerically evaluated using the analysis. Numerical results indicate that useful amplitudes of nonresonant elastic twist, on the order of one to two degrees, are achievable under one-g hovering flight conditions for interdigitated electrode poling configurations. Twist actuation for the interdigitated electrode blades is also compared with the twist actuation of a conventionally poled piezoelectric fiber composite blade. Elastic twist produced using the interdigitated electrode actuators was found to be four to five times larger than that obtained with the conventionally poled actuators.

  19. An aeroelastic analysis of helicopter rotor blades incorporating piezoelectric fiber composite twist actuation

    Science.gov (United States)

    Wilkie, W. Keats; Park, K. C.

    1996-01-01

    A simple aeroelastic analysis of a helicopter rotor blade incorporating embedded piezoelectric fiber composite, interdigitated electrode blade twist actuators is described. The analysis consist of a linear torsion and flapwise bending model coupled with a nonlinear ONERA based unsteady aerodynamics model. A modified Galerkin procedure is performed upon the rotor blade partial differential equations of motion to develop a system of ordinary differential equations suitable for numerical integration. The twist actuation responses for three conceptual full-scale blade designs with realistic constraints on blade mass are numerically evaluated using the analysis. Numerical results indicate that useful amplitudes of nonresonant elastic twist, on the order of one to two degrees, are achievable under one-g hovering flight conditions for interdigitated electrode poling configurations. Twist actuation for the interdigitated electrode blades is also compared with the twist actuation of a conventionally poled piezoelectric fiber composite blade. Elastic twist produced using the interdigitated electrode actuators was found to be four to five times larger than that obtained with the conventionally poled actuators.

  20. A new aeroelastic model for composite rotor blades with straight and swept tips

    Science.gov (United States)

    Yuan, Kuo-An; Friedmann, Peretz P.; Venkatesan, Comandur

    1992-01-01

    An analytical model for predicting the aeroelastic behavior of composite rotor blades with straight and swept tips is presented. The blade is modeled by beam type finite elements along the elastic axis. A single finite element is used to model the swept tip. The nonlinear equations of motion for the finite element model are derived using Hamilton's principle and based on a moderate deflection theory and accounts for: arbitrary cross-sectional shape, pretwist, generally anisotropic material behavior, transverse shears and out-of-plane warping. Numerical results illustrating the effects of tip sweep, anhedral and composite ply orientation on blade aeroelastic behavior are presented. Tip sweep can induce aeroelastic instability by flap-twist coupling. Tip anhedral causes lag-torsion and flap-axial couplings, however, its effects on blade stability is less pronounced than the effect due to sweep. Composite ply orientation has a substantial effect on blade stability.

  1. Experimental verification of blade elongation and axial rotor shift in steam turbines

    Czech Academy of Sciences Publication Activity Database

    Procházka, Pavel

    2016-01-01

    Roč. 2, č. 3 (2016), s. 190-192 ISSN 2149-8024 Institutional support: RVO:61388998 Keywords : blade elongation * axial rotor shift * steam turbines * magnetoresistive sensors Subject RIV: BI - Acoustics http://www.challengejournal.com/index.php/cjsmec/article/download/74/62

  2. Comparison of far wakes behind a solid disk and a three-blade rotor

    DEFF Research Database (Denmark)

    Litvinov, I. V.; Naumov, I.V.; Okulov, Valery

    2015-01-01

    wakes, a constant value of the Strouhal number was found to be equal to 0.23 for a three-blade rotor and 0.15 for a solid disk. This Strouhal number is in good agreement with the constants that usually characterize the wake oscillations behind immobile bluff bodies. The comparison of axial velocity...

  3. Comparison of classical methods for blade design and the influence of tip correction on rotor performance

    DEFF Research Database (Denmark)

    Sørensen, Jens Nørkær; Okulov, Valery; Mikkelsen, Robert Flemming

    2016-01-01

    The classical blade-element/momentum (BE/M) method, which is used together with different types of corrections (e.g. the Prandtl or Glauert tip correction), is today the most basic tool in the design of wind turbine rotors. However, there are other classical techniques based on a combination...

  4. Which way is the wind blowing for GRP? Materials and processes for manufacturing rotor blades

    Energy Technology Data Exchange (ETDEWEB)

    Bittmann, E. [Werkstoff and Struktur, Herreth (Germany)

    2002-11-01

    The material technology for the production of large-area rotor blades made of glass reinforced plastics (GRP) constitutes an important milestone in development. Customised resin systems, flexible, automated processing methods and high component quality document the progress made in the wind power industry. (orig.)

  5. Fatigue life prediction and strength degradation of wind turbine rotor blade composites

    NARCIS (Netherlands)

    Nijssen, R.P.L.

    2006-01-01

    Wind turbine rotor blades are subjected to a large number of highly variable loads, but life predictions are typically based on constant amplitude fatigue behaviour. Therefore, it is important to determine how service life under variable amplitude fatigue can be estimated from constant amplitude

  6. Is blade element momentum theory (BEM) enough for smart rotor design

    NARCIS (Netherlands)

    Yu, W.; Simao Ferreira, C.J.; van Kuik, G.A.M.

    2014-01-01

    Smart rotor emerges as an innovation technique to reduce the impact of dynamic loading on wind turbines. Local movements of distributed aerodynamic devices will enhance the non-uniformity and dynamic effects of loading, which will challenge the applicability of the blade element momentum theory

  7. Reduced order modeling, statistical analysis and system identification for a bladed rotor with geometric mistuning

    Science.gov (United States)

    Vishwakarma, Vinod

    Modified Modal Domain Analysis (MMDA) is a novel method for the development of a reduced-order model (ROM) of a bladed rotor. This method utilizes proper orthogonal decomposition (POD) of Coordinate Measurement Machine (CMM) data of blades' geometries and sector analyses using ANSYS. For the first time ROM of a geometrically mistuned industrial scale rotor (Transonic rotor) with large size of Finite Element (FE) model is generated using MMDA. Two methods for estimating mass and stiffness mistuning matrices are used a) exact computation from sector FE analysis, b) estimates based on POD mistuning parameters. Modal characteristics such as mistuned natural frequencies, mode shapes and forced harmonic response are obtained from ROM for various cases, and results are compared with full rotor ANSYS analysis and other ROM methods such as Subset of Nominal Modes (SNM) and Fundamental Model of Mistuning (FMM). Accuracy of MMDA ROM is demonstrated with variations in number of POD features and geometric mistuning parameters. It is shown for the aforementioned case b) that the high accuracy of ROM studied in previous work with Academic rotor does not directly translate to the Transonic rotor. Reasons for such mismatch in results are investigated and attributed to higher mistuning in Transonic rotor. Alternate solutions such as estimation of sensitivities via least squares, and interpolation of mass and stiffness matrices on manifolds are developed, and their results are discussed. Statistics such as mean and standard deviations of forced harmonic response peak amplitude are obtained from random permutations, and are shown to have similar results as those of Monte Carlo simulations. These statistics are obtained and compared for 3 degree of freedom (DOF) lumped parameter model (LPM) of rotor, Academic rotor and Transonic rotor. A state -- estimator based on MMDA ROM and Kalman filter is also developed for offline or online estimation of harmonic forcing function from

  8. Blade tip, finite aspect ratio, and dynamic stall effects on the Darrieus rotor

    Science.gov (United States)

    Paraschivoiu, I.; Desy, P.; Masson, C.

    1988-02-01

    The objective of the work described in this paper was to apply the Boeing-Vertol dynamic stall model in an asymmetric manner to account for the asymmetry of the flow between the left and right sides of the rotor. This phenomenon has been observed by the flow visualization of a two-straight-bladed Darrieus rotor in the IMST water tunnel. Also introduced into the aerodynamic model are the effects of the blade tip and finite aspect ratio on the aerodynamic performance of the Darrieus wind turbine. These improvements are compatible with the double-multiple-streamtube model and have been included in the CARDAAV computer code for predicting the aerodynamic performance. Very good agreement has been observed between the test data (Sandia 17 m) and theoretical predictions; a significant improvement over the previous dynamic stall model was obtained for the rotor power at low tip speed ratios, while the inclusion of the finite aspect ratio effects enhances the prediction of the rotor power for high tip speed ratios. The tip losses and finite aspect ratio effects were also calculated for a small-scale vertical-axis wind turbine, with a two-straight-bladed (NACA 0015) rotor.

  9. Air and ground resonance of helicopters with elastically tailored composite rotor blades

    Science.gov (United States)

    Smith, Edward C.; Chopra, Inderjit

    1993-01-01

    The aeromechanical stability, including air resonance in hover, air resonance in forward flight, and ground resonance, of a helicopter with elastically tailored composite rotor blades is investigated. Five soft-inplane hingeless rotor configurations, featuring elastic pitch-lag, pitch-flap and extension-torsion couplings, are analyzed. Elastic couplings introduced through tailored composite blade spars can have a powerful effect on both air and ground resonance behavior. Elastic pitch-flap couplings (positive and negative) strongly affect body, rotor and dynamic inflow modes. Air resonance stability is diminished by elastic pitch-flap couplings in hover and forwrad flight. Negative pitch-lag elastic coupling has a stabilizing effect on the regressive lag mode in hover and forward flight. The negative pitch-lag coupling has a detrimental effect on ground resonance stability. Extension-torsion elastic coupling (blade pitch decreases due to tension) decreases regressive lag mode stability in both airborne and ground contact conditions. Increasing thrust levels has a beneficial influence on ground resonance stability for rotors with pitch-flap and extension-torsion coupling and is only marginally effective in improving stability of rotors with pitch-lag coupling.

  10. Aeromechanical stability of helicopters with composite rotor blades in forward flight

    Science.gov (United States)

    Smith, Edward C.; Chopra, Inderjit

    1992-01-01

    The aeromechanical stability, including air resonance in hover, air resonance in forward flight, and ground resonance, of a helicopter with elastically tailored composite rotor blades is investigated. Five soft-inplane hingeless rotor configurations, featuring elastic pitch-lag, pitch-flap and extension-torsion couplings, are analyzed. Elastic couplings introduced through tailored composite blade spars can have a powerful effect on both air and ground resonance behavior. Elastic pitch-flap couplings (positive and negative) strongly affect body, rotor and dynamic inflow modes. Air resonance stability is diminished by elastic pitch-flap couplings in hover and forward flight. Negative pitch-lag elastic coupling has a stabilizing effect on the regressive lag mode in hover and forward flight. The negative pitch-lag coupling has a detrimental effect on ground resonance stability. Extension-torsion elastic coupling (blade pitch decreases due to tension) decreases regressive lag mode stability in both airborne and ground contact conditions. Increasing thrust levels has a beneficial influence on ground resonance stability for rotors with pitch-flap and extension-torsion coupling and is only marginally effective in improving stability of rotors with pitch-lag coupling.

  11. Active Control of Parametric Vibrations in Coupled Rotor-Blade Systems

    DEFF Research Database (Denmark)

    Christensen, Rene Hardam; Santos, Ilmar

    2003-01-01

    of modes. The designed control scheme is applied to a coupled rotor-blade system and dynamic responses are numerically evaluated. Such responses show that the vibrations are efficiently reduced. Frequency response diagrams demonstrate that both basis and parametric vibration modes are significantly...... the model becomes periodic-variant. In order to reduce basis as well as parametric vibrations by means of active control in such systems a time-variant control strategy has to be adopted. This paper presents a methodology for designing an active controller to reduce vibrations in a coupled rotor......-blade system. The main aim is to control blade as well as hub vibrations in such a system by means of active control with focus on reducing the parametric vibration. A periodic state feedback controller is designed by transforming the system into a linear time-invariant form. Using this a controller...

  12. THE EFFECT OF DIFFERENT OPTIONS OF BLADES MAIN ROTOR ON THE X-SHAPED TAIL ROTOR OF THE MI-171 LL

    Directory of Open Access Journals (Sweden)

    Valery A. Ivchin

    2018-01-01

    Full Text Available This paper describes the effect of different rotor blades on the X-shaped tail rotor of the Mi-171 LL, observed conducting flight tests. The tests were carried out on the same helicopter in the similar atmospheric conditions.The objective of the tests was the comparison of flight performance of two sets of rotor blades of the helicopter Mi-171 LL. However, materials test revealed a difference in the angles of the tail rotor at different MRs with the same takeoff weight.The authors are grateful to I.G. Peskov, S.R. Zamula and A.I. Orlov for assistance in carrying out this work and the preparation of this article.Noted that the helicopter takeoff weight when hovering out of ground effect in ISA with blades from polymer composite materials (PCM exceeds the takeoff weight of the helicopter with the serial blades in the nominal mode of the engine operation at ~ 750kg, in the takeoff mode at ~ 700kg.Knowing the altitude and climatic characteristics of the engine, the obtained dependence allows to determine the balancing value of jрв on hovering at different combinations of pressure altitude and outside air temperature for a given speed of the main rotor (MR.It follows from the work that when the same value Nпр(95/nнвпр3 or Nfact the balancing values of jрв for the helicopter with the main rotor blades from the PCM is less than for the helicopters with serial blades by 0.5…0.9°. The difference in the angles of the tail rotor increases with growing of Nепр(95/nнвпр3 (Nfact. Perhaps this is caused by different induction effect of the main rotor on the tail rotor to the MR from PCM and the serial ones.As follows from the materials, the thrust of the main rotor with blades from PCM with the same engine power is more in comparison with the serial blades. Consequently inductive speeds of the main rotor are more and the angles of the tail rotor are less. It can be assumed that a large induced velocity of the main rotor increases the thrust

  13. Aeroelastic modeling of composite rotor blades with straight and swept tips

    Science.gov (United States)

    Yuan, Kuo-An; Friedmann, Peretz P.; Venkatesan, Comandur

    1992-01-01

    This paper presents an analytical study of the aeroelastic behavior of composite rotor blades with straight and swept tips. The blade is modeled by beam type finite elements. A single finite element is used to model the swept tip. The nonlinear equations of motion for the FEM are derived using Hamilton's principle and based on a moderate deflection theory and accounts for: arbitrary cross-sectional shape, pretwist, generally anisotropic material behavior, transverse shears and out-of-plane warping. Numerical results illustrating the effects of tip sweep, anhedral and composite ply orientation on blade aeroelastic behavior are presented. It is shown that composite ply orientation has a substantial effect on blade stability. At low thrust conditions, certain ply orientations can cause instability in the lag mode. The flap-torsion coupling associated with tip sweep can also induce aeroelastic instability in the blade. This instability can be removed by appropriate ply orientation in the composite construction. These results illustrate the inherent potential for aeroelastic tailoring present in composite rotor blades with swept tips, which still remains to be exploited in the design process.

  14. A multi-frequency fatigue testing method for wind turbine rotor blades

    Science.gov (United States)

    Eder, M. A.; Belloni, F.; Tesauro, A.; Hanis, T.

    2017-02-01

    Rotor blades are among the most delicate components of modern wind turbines. Reliability is a crucial aspect, since blades shall ideally remain free of failure under ultra-high cycle loading conditions throughout their designated lifetime of 20-25 years. Full-scale blade tests are the most accurate means to experimentally simulate damage evolution under operating conditions, and are therefore used to demonstrate that a blade type fulfils the reliability requirements to an acceptable degree of confidence. The state-of-the-art testing method for rotor blades in industry is based on resonance excitation where typically a rotating mass excites the blade close to its first natural frequency. During operation the blade response due to external forcing is governed by a weighted combination of its eigenmodes. Current test methodologies which only utilise the lowest eigenfrequency induce a fictitious damage where additional tuning masses are required to recover the desired damage distribution. Even with the commonly adopted amplitude upscaling technique fatigue tests remain a time-consuming and costly endeavour. The application of tuning masses increases the complexity of the problem by lowering the natural frequency of the blade and therefore increasing the testing time. The novel method presented in this paper aims at shortening the duration of the state-of-the-art fatigue testing method by simultaneously exciting the blade with a combination of two or more eigenfrequencies. Taking advantage of the different shapes of the excited eigenmodes, the actual spatial damage distribution can be more realistically simulated in the tests by tuning the excitation force amplitudes rather than adding tuning masses. This implies that in portions of the blade the lowest mode is governing the damage whereas in others higher modes contribute more significantly due to their higher cycle count. A numerical feasibility study based on a publicly available large utility rotor blade is used to

  15. Monitoring of a Wind Turbine Rotor using a Multi-blade Coordinate Framework

    OpenAIRE

    Henriksen, Lars Christian; Niemann, Hans Henrik; Poulsen, Niels Kjølstad

    2012-01-01

    In this paper a method to detect asymmetric faults in a wind turbine rotor is presented. The paper describes how fault diagnosis using an observer-based residual generator approach is able to distinguish between the nominal and faulty case by the injection of e.g. a sinusoidal excitation signal into the system. In the case of a wind turbine, an excitation signal is automatically generated by the rotation of the rotor in a turbulent wind eld. Using the multi-blade coordinate transformation, th...

  16. A Study of Active Rotor-Blade Vibration Control using Electro-Magnetic Actuation - Part II: Experiment

    DEFF Research Database (Denmark)

    Christensen, Rene Hardam; Santos, Ilmar

    2004-01-01

    . The remaining two sets of actuators are applied to act directly onto the hub, working as an active radial bearing controlling the rotor lateral movement. The rig is equipped with sensors measuring blade and rotor vibrations. Actuators and sensors are connected to a digital signal processor running the control......This is the second paper in a two-part study on active rotor-blade vibration control. This part presents an experimental contribution into the work of active controller design for rotor-blade systems. The primary aim is to give an experimental validation and show the applicability...... algorithm. Measurement signals and actuator control signals from the sensors and actuators fixed in the rotating disc are transmitted to the control unit through a slip-ring device. Various measured responses of both the controlled and the non-controlled system with identical blades and with deliberately...

  17. Some practical issues in the computational design of airfoils for the helicopter main rotor blades

    Directory of Open Access Journals (Sweden)

    Kostić Ivan

    2004-01-01

    Full Text Available Very important requirement for the helicopter rotor airfoils is zero, or nearly zero moment coefficient about the aerodynamic center. Unlike the old technologies used for metal blades, modern production involving application of plastic composites has imposed the necessity of adding a flat tab extension to the blade trailing edge, thus changing the original airfoil shape. Using computer program TRANPRO, the author has developed and verified an algorithm for numerical analysis in this design stage, applied it on asymmetrical reflex camber airfoils, determined the influence of angular tab positioning on the moment coefficient value and redesigned some existing airfoils to include properly positioned tabs that satisfy very low moment coefficient requirement. .

  18. On the impact of multi-axial stress states on trailing edge bondlines in wind turbine rotor blades

    OpenAIRE

    Castelos, Pablo Noever; Balzani, Claudio

    2016-01-01

    For a reliable design of wind turbine systems all of their components have to be designed to withstand the loads appearing in the turbine's lifetime. When performed in an integral manner this is called systems engineering, and is exceptionally important for components that have an impact on the entire wind turbine system, such as the rotor blade. Bondlines are crucial subcomponents of rotor blades, but they are not much recognized in the wind energy research community. However, a bondline fai...

  19. Design Of Rotor Blade For Vertical Axis Wind Turbine Using Double Aerofoil

    DEFF Research Database (Denmark)

    Chougule, Prasad; Ratkovich, Nicolas Rios; Kirkegaard, Poul Henning

    Nowadays, small vertical axis wind turbines are receiving more attention compared to horizontal wind turbines due to their suitability in urban use because they generate less noise, have bird free turbines and lower cost. There is few vertical axis wind turbines design with good power curve....... However, the efficiency of power extraction has not been improved. Therefore, an attempt has been made to utilize high lift technology in practice for vertical axis wind turbines in order to improve power efficiency. High lift is obtained by double aerofoil elements mainly used in aeroplane wing design....... In this current work two aerofoils are used to design a rotor blade for a vertical axis wind turbine to improve the power efficiency on the rotor. Double aerofoil blade design consists of a main aerofoil and a slat aerofoil. The parameters related to position and orientation of the slat aerofoil with respect...

  20. Aerodynamic analysis of potential use of flow control devices on helicopter rotor blades

    International Nuclear Information System (INIS)

    Tejero, F; Doerffer, P; Szulc, O

    2014-01-01

    The interest in the application of flow control devices has been rising in the last years. Recently, several passive streamwise vortex generators have been analysed in a configuration of a curved wall nozzle within the framework of the UFAST project (Unsteady Effects of Shock Wave Induced Separation, 2005 – 2009). Experimental and numerical results proved that the technology is effective in delaying flow separation. The numerical investigation has been extended to helicopter rotor blades in hover and forward flight applying the FLOWer solver (RANS approach) implementing the chimera overlapping grids technique and high performance computing. CFD results for hover conditions confirm that the proposed passive control method reduces the flow separation increasing the thrust over power consumption. The paper presents the numerical validation for both states of flight and the possible implementation of RVGs on helicopter rotor blades.

  1. Performance of a Low Speed Axial Compressor Rotor Blade Row under Different Inlet Distortions

    Directory of Open Access Journals (Sweden)

    R. Taghavi Zenouz

    2017-05-01

    Full Text Available Responses of an axial compressor isolated rotor blade row to various inlet distortions have been investigated utilizing computational fluid dynamic technique. Distortions have been imposed by five screens of different geometries, but with the same blockage ratio. These screens were embedded upstream of the rotor blade row. Flow fields are simulated in detail for compressor design point and near stall conditions. Performance curves for distorted cases are extracted and compared to the undisturbed case. Flow simulations and consequent performance characteristics show that the worst cases belong to non-symmetric blockages, i.e., those of partial circumferential configurations. These cases produce the largest wakes which can disturb the flow, considerably. Superior performances correspond to the inner and outer continuous circumferential distortion screens. Since, they produce no significant disturbances to the main flow in comparison to the non-symmetric screens.

  2. RESEARCH OF THE HIGH HARMONICS INDIVIDUAL BLADE CONTROL EFFECT ON VIBRATIONS CAUSED BY THE HELICOPTER MAIN ROTOR THRUST

    Directory of Open Access Journals (Sweden)

    2016-01-01

    Full Text Available The paper presents numerical results analysis of main rotor vibration due to helicopter main rotor thrust pulsation.The calculation method, the object of research and numerical research results with the aim to reduce the amplitude of the vibrations transmitted to the hub from the helicopters main rotor by the individual blade control in azimuth by the installation angle of blades cyclic changes are set out in the article. The individual blades control law for a five-blade main rotor based on the blade frequencies is made. It allows reducing the vibration from thrust. Research takes into account the main rotor including and excluding the blade flapping motion. The minimal vibrations regime is identified.Numerical study of variable loads caused by unsteady flow around the main rotor blades at high relative speeds of flight, which transmitted to the rotor hub, is made. The scheme of a thin lifting surface and the rotor vortex theory are used for simulation of the aerodynamic loads on blades. Non - uniform loads caused by the thrust, decomposed on the blade harmonic and its overtones. The largest values of deviation from the mean amplitude thrust are received. The analysis of variable loads with a traditional control system is made. Algorithms of higher harmonics individual blade control capable of reducing the thrust pulsation under the average value of thrust are developed.Numerical research shows that individual blade control of high harmonics reduces variable loads. The necessary change in the blade installation is about ± 0,2 degree that corresponds to the maximum displacement of the additional con- trol stick is about 1 mm.To receive the overall picture is necessary to consider all six components of forces and moments. Control law with own constants will obtained for each of them. It is supposed, that each of six individual blade control laws have an impact on other components. Thus, the problem reduces to the optimization issue. The

  3. Stress analysis of advanced attack helicopter composite main rotor blade root end lug

    Science.gov (United States)

    Baker, D. J.

    1982-01-01

    Stress analysis of the Advanced Attack Helicopter (AAH) composite main rotor blade root end lug is described. The stress concentration factor determined from a finite element analysis is compared to an empirical value used in the lug design. The analysis and test data indicate that the stress concentration is primarily a function of configuration and independent of the range of material properties typical of Kevlar-49/epoxy and glass epoxy.

  4. A new experimental method for determining local airloads on rotor blades in forward flight

    Science.gov (United States)

    Berton, E.; Maresca, C.; Favier, D.

    This paper presents a new approach for determining local airloads on helicopter rotor blade sections in forward flight. The method is based on the momentum equation in which all the terms are expressed by means of the velocity field measured by a laser Doppler velocimeter. The relative magnitude of the different terms involved in the momentum and Bernoulli equations is estimated and the results are encouraging.

  5. Design and Analysis of Wind Turbine Rotors Using Hinged Structures and Rods

    Science.gov (United States)

    Lu, Hongya; Zeng, Pan; Lei, Liping

    2018-03-01

    Light weight and high stiffness are key design factors in ensuring cost effectiveness and reliability of wind turbines, especially for the inboard region of the rotor blades. In this study, several novel designs were developed to improve the mechanical performance of the rotor. Experiments were performed on an isolated blade incorporating the new features of a hinged structure and rods. The results validated the effectiveness of these features at alleviating the root-bending moment of the blade under varying wind loads and enhancing the stiffness of the blade. A numerical investigation was carried out to further examine the bending moment distribution, shear and axial force, and rod tension of these novel rotor designs under uniform loads. Longitudinal geometrical variations of the blade were considered in the model. Results showed that two designs realized a favorable bending moment distribution and improved the modal frequencies of the edgewise modes: bisymmetrical rods on a single-hinged structure and interveined symmetrical rods on a cantilevered structure. However, these designs have different deformation mechanisms. In addition, the first group of edgewise modal frequencies of these two designs were improved compared with the traditional rotor design. Their potential values in the application to the design of a lightweight, high-stiffness, and reliable wind turbine rotor were discussed.

  6. Aeroelastic response and stability of tiltrotors with elastically-coupled composite rotor blades. Ph.D. Thesis

    Science.gov (United States)

    Nixon, Mark W.

    1993-01-01

    There is a potential for improving the performance and aeroelastic stability of tiltrotors through the use of elastically-coupled composite rotor blades. To study the characteristics of tiltrotors with these types of rotor blades it is necessary to formulate a new analysis which has the capabilities of modeling both a tiltrotor configuration and an anisotropic rotor blade. Background for these formulations is established in two preliminary investigations. In the first, the influence of several system design parameters on tiltrotor aeroelastic stability is examined for the high-speed axial flight mode using a newly-developed rigid-blade analysis with an elastic wing finite element model. The second preliminary investigation addresses the accuracy of using a one-dimensional beam analysis to predict frequencies of elastically-coupled highly-twisted rotor blades. Important aspects of the new aeroelastic formulations are the inclusion of a large steady pylon angle which controls tilt of the rotor system with respect to the airflow, the inclusion of elastic pitch-lag coupling terms related to rotor precone, the inclusion of hub-related degrees of freedom which enable modeling of a gimballed rotor system and engine drive-train dynamics, and additional elastic coupling terms which enable modeling of the anisotropic features for both the rotor blades and the tiltrotor wing. Accuracy of the new tiltrotor analysis is demonstrated by a comparison of the results produced for a baseline case with analytical and experimental results reported in the open literature. Two investigations of elastically tailored blades on a baseline tiltrotor are then conducted. One investigation shows that elastic bending-twist coupling of the rotor blade is a very effective means for increasing the flutter velocity of a tiltrotor, and the magnitude of coupling required does not have an adverse effect on performance or blade loads. The second investigation shows that passive blade twist control via

  7. A study on rotational augmentation using CFD analysis of flow in the inboard region of the MEXICO rotor blades

    DEFF Research Database (Denmark)

    Guntur, Srinivas; Sørensen, Niels N.

    2015-01-01

    This work presents an analysis of data from existing as well as new full-rotor computational fluid dynamics computations on the MEXICO rotor, with focus on the flow around the inboard parts of the blades. The boundary layer separation characteristics on the airfoil sections in the inboard parts...

  8. The Influence of Shaft’s Bending on the Coupling Vibration of a Flexible Blade-Rotor System

    Directory of Open Access Journals (Sweden)

    Chao-feng Li

    2017-01-01

    Full Text Available The influence of shaft bending on the coupling vibration of rotor-blades system is nonignorable. Therefore, this paper analyzed the influence of shaft bending on the coupling vibration of rotor-blades system. The vibration mode function of shaft under elastic supporting condition was also derived to ensure accuracy of the model as well. The influence of the number of blades, the position of disk, and the support stiffness of shaft on critical speed of system was analyzed. The numerical results show that there were two categories of coupling mode shapes which belong to a set where the blade’s first two modes predominate in the system: shaft-blade (SB mode and interblade (BB mode due to the coupling between blade and shaft. The BB mode was of repeated frequencies of (Nb-2 multiplicity for number blades, and the SB mode was of repeated frequencies of (2 multiplicity for number blades. What is more, with the increase of the number of blades, natural frequency of rotor was decreasing linearly, that of BB mode was constant, and that of SB mode was increasing linearly. Natural frequency of BB mode was not affected while that of rotor and SB mode was affected (changed symmetrically with the center of shaft by the position of disk. In the end, vibration characteristics of coupling mode shapes were analyzed.

  9. Wind turbine rotor blade with in-plane sweep and devices using the same, and methods for making the same

    Science.gov (United States)

    Wetzel, Kyle Kristopher

    2014-06-24

    A wind turbine includes a rotor having a hub and at least one blade having a torsionally rigid root, an inboard section, and an outboard section. The inboard section has a forward sweep relative to an elastic axis of the blade and the outboard section has an aft sweep.

  10. WindPACT Turbine Design Scaling Studies Technical Area 1-Composite Blades for 80- to 120-Meter Rotor

    Energy Technology Data Exchange (ETDEWEB)

    Griffin, D.A.

    2001-04-30

    The United States Department of Energy (DOE) through the National Renewable Energy Laboratory (NREL) implemented the Wind Partnership for Advanced Component Technologies (WindPACT) program. As part of the WindPACT program, Global Energy Concepts, LLC (GEC), was awarded contract number YAM-0-30203-01 to examine Technical Area 1-Blade Scaling, Technical Area 2-Turbine Rotor and Blade Logistics, and Technical Area 3-Self-Erecting Towers. This report documents the results of GEC's Technical Area 1-Blade Scaling. The primary objectives of the Blade-Scaling Study are to assess the scaling of current materials and manufacturing technologies for blades of 40 to 60 meters in length, and to develop scaling curves of estimated cost and mass for rotor blades in that size range.

  11. Optimization of Root Section for Ultra-long Steam Turbine Rotor Blade

    Science.gov (United States)

    Hála, Jindřich; Luxa, Martin; Šimurda, David; Bobčík, Marek; Novák, Ondřej; Rudas, Bartoloměj; Synáč, Jaroslav

    2018-04-01

    This study presents the comparison of aerodynamic performances of two successive designs of the root profiles for the ultra-long rotor blade equipped with a straight fir-tree dovetail. Since aerodynamic and strength requirements laid upon the root section design are contradictory, it is necessary to aerodynamically optimize the design within the limits given by the foremost strength requirements. The most limiting criterion of the static strength is the size of the blade cross-section, which is determined by the number of blades in a rotor and also by the shape and size of a blade dovetail. The aerodynamic design requires mainly the zero incidence angle at the inlet of a profile and in the ideal case ensures that the load does not exceed a limit load condition. Moreover, the typical root profile cascades are transonic with supersonic exit Mach number, therefore, the shape of a suction side and a trailing edge has to respect transonic expansion of a working gas. In this paper, the two variants of root section profile cascades are compared and the aerodynamic qualities of both variants are verified using CFD simulation and two mutually independent experimental methods of measurements (optical and pneumatic).

  12. Design of a fibrous composite preform for wind turbine rotor blades

    DEFF Research Database (Denmark)

    Hansen, Jens Zangenberg; Brøndsted, Povl; Kofoed, M.

    2014-01-01

    The present work addresses the different factors and challenges one must cope with in the design process of a composite preform used for the load-carrying main laminate of a wind turbine rotor blade. The design process is split up into different key elements, each of which are presented...... and discussed separately. The key elements are all interconnected, which complicate the design process and involves an iterative procedure. The aim is to provide an overview of the process that governs the design of composite preforms for wind turbine blades. The survey can be used as an information source...... on composite preform manufacturing. Basic knowledge on wind turbine blade technology and composites is assumed. © 2013 Elsevier Ltd. All rights reserved....

  13. Prediction of rotor blade-vortex interaction using Volterra integrals

    Energy Technology Data Exchange (ETDEWEB)

    Wong, A.; Nitzsche, F. [Carleton Univ., Dept. of Mechanical and Aerospace Engineering, Ottawa, Ontario (Canada)]. E-mail: Fred_Nitzsche@carleton.ca; Khalid, M. [National Research Council Canada, Inst. for Aerospace Research, Ottawa, Ontario (Canada)

    2004-07-01

    The theory of Volterra integral equations for nonlinear system is applied to the prediction of the nonlinear aerodynamic response of an NACA 0012 airfoil experiencing blade-vortex interaction. The phenomenon is first modeled in two-dimensions using an Euler/Navier-Stoke code, and the resulting unsteady aerodynamic flow field sequences are appropriately combined to form a training dataset. The Volterra kernels are identified in the time-domain characteristics of the selected data, which is in turn used to predict the nonlinear aerodynamic response of the airfoil. The Volterra kernel based data is then compared against a standard airfoil response. The predicted lift time histories of the airfoil are shown to be in good agreement with the aerodynamic data. (author)

  14. Prediction of rotor blade-vortex interaction using Volterra integrals

    International Nuclear Information System (INIS)

    Wong, A.; Nitzsche, F.; Khalid, M.

    2004-01-01

    The theory of Volterra integral equations for nonlinear system is applied to the prediction of the nonlinear aerodynamic response of an NACA 0012 airfoil experiencing blade-vortex interaction. The phenomenon is first modeled in two-dimensions using an Euler/Navier-Stoke code, and the resulting unsteady aerodynamic flow field sequences are appropriately combined to form a training dataset. The Volterra kernels are identified in the time-domain characteristics of the selected data, which is in turn used to predict the nonlinear aerodynamic response of the airfoil. The Volterra kernel based data is then compared against a standard airfoil response. The predicted lift time histories of the airfoil are shown to be in good agreement with the aerodynamic data. (author)

  15. Damage tolerance and structural monitoring for wind turbine blades.

    Science.gov (United States)

    McGugan, M; Pereira, G; Sørensen, B F; Toftegaard, H; Branner, K

    2015-02-28

    The paper proposes a methodology for reliable design and maintenance of wind turbine rotor blades using a condition monitoring approach and a damage tolerance index coupling the material and structure. By improving the understanding of material properties that control damage propagation it will be possible to combine damage tolerant structural design, monitoring systems, inspection techniques and modelling to manage the life cycle of the structures. This will allow an efficient operation of the wind turbine in terms of load alleviation, limited maintenance and repair leading to a more effective exploitation of offshore wind. © 2015 The Author(s) Published by the Royal Society. All rights reserved.

  16. Structural optimization procedure of a composite wind turbine blade for reducing both material cost and blade weight

    Science.gov (United States)

    Hu, Weifei; Park, Dohyun; Choi, DongHoon

    2013-12-01

    A composite blade structure for a 2 MW horizontal axis wind turbine is optimally designed. Design requirements are simultaneously minimizing material cost and blade weight while satisfying the constraints on stress ratio, tip deflection, fatigue life and laminate layup requirements. The stress ratio and tip deflection under extreme gust loads and the fatigue life under a stochastic normal wind load are evaluated. A blade element wind load model is proposed to explain the wind pressure difference due to blade height change during rotor rotation. For fatigue life evaluation, the stress result of an implicit nonlinear dynamic analysis under a time-varying fluctuating wind is converted to the histograms of mean and amplitude of maximum stress ratio using the rainflow counting algorithm Miner's rule is employed to predict the fatigue life. After integrating and automating the whole analysis procedure an evolutionary algorithm is used to solve the discrete optimization problem.

  17. Helicopter rotor blade frequency evolution with damage growth and signal processing

    Science.gov (United States)

    Roy, Niranjan; Ganguli, Ranjan

    2005-05-01

    Structural damage in materials evolves over time due to growth of fatigue cracks in homogenous materials and a complicated process of matrix cracking, delamination, fiber breakage and fiber matrix debonding in composite materials. In this study, a finite element model of the helicopter rotor blade is used to analyze the effect of damage growth on the modal frequencies in a qualitative manner. Phenomenological models of material degradation for homogenous and composite materials are used. Results show that damage can be detected by monitoring changes in lower as well as higher mode flap (out-of-plane bending), lag (in-plane bending) and torsion rotating frequencies, especially for composite materials where the onset of the last stage of damage of fiber breakage is most critical. Curve fits are also proposed for mathematical modeling of the relationship between rotating frequencies and cycles. Finally, since operational data are noisy and also contaminated with outliers, denoising algorithms based on recursive median filters and radial basis function neural networks and wavelets are studied and compared with a moving average filter using simulated data for improved health-monitoring application. A novel recursive median filter is designed using integer programming through genetic algorithm and is found to have comparable performance to neural networks with much less complexity and is better than wavelet denoising for outlier removal. This filter is proposed as a tool for denoising time series of damage indicators.

  18. KNOW-BLADE task-3.3 report: Rotor blade computations with 3D vortex generators

    DEFF Research Database (Denmark)

    Johansen, J.; Sørensen, Niels N.; Reck, M.

    2005-01-01

    The present report describes the work done in work package WP3.3: Aerodynamic Accessories in 3D in the EC project KNOW-BLADE. Vortex generators (VGs) are modelled in 3D Navier-Stokes solvers and applied on the flow around an airfoil and a wind turbineblade. Three test cases have been investigated...

  19. A comprehensive investigation of trailing edge damage in a wind turbine rotor blade

    DEFF Research Database (Denmark)

    Haselbach, Philipp Ulrich; Eder, Martin Alexander; Belloni, Federico

    2016-01-01

    to damage. Empiricism tells that adhesive joints in blades often do not fulfil their expected lifetime, leading to considerable expenses because of repair or blade replacement. Owing to the complicated structural behaviour—in conjunction with the complex loading situation—literature about the root causes...

  20. Flap-lag-torsional dynamics of helicopter rotor blades in forward flight

    Science.gov (United States)

    Crespodasilva, M. R. M.

    1986-01-01

    A perturbation/numerical methodology to analyze the flap-lead/lag motion of a centrally hinged spring restrained rotor blade that is valid for both hover and for forward flight was developed. The derivation of the nonlinear differential equations of motion and the analysis of the stability of the steady state response of the blade were conducted entirely in a Symbolics 3670 Machine using MACSYMA to perform all the lengthy symbolic manipulations. It also includes generation of the fortran codes and plots of the results. The Floquet theory was also applied to the differential equations of motion in order to compare results with those obtained from the perturbation analysis. The results obtained from the perturbation methodology and from Floquet theory were found to be very close to each other, which demonstrates the usefullness of the perturbation methodology. Another problem under study consisted in the analysis of the influence of higher order terms in the response and stability of a flexible rotor blade in forward flight using Computerized Symbolic Manipulation and a perturbation technique to bypass the Floquet theory. The derivation of the partial differential equations of motion is presented.

  1. Improved Structure and Fabrication of Large, High-Power KHPS Rotors - Final Scientific/Technical Report

    Energy Technology Data Exchange (ETDEWEB)

    Corren, Dean [Verdant Power, Inc.; Colby, Jonathan [Verdant Power, Inc.; Adonizio, Mary Ann [Verdant Power, Inc.

    2013-01-29

    Verdant Power, Inc, working in partnership with the National Renewable Energy Laboratory (NREL), Sandia National Laboratories (SNL), and the University of Minnesota St. Anthony Falls Laboratory (SAFL), among other partners, used evolving Computational Fluid Dynamics (CFD) and Finite Element Analysis (FEA) models and techniques to improve the structure and fabrication of large, high-power composite Kinetic Hydropower System (KHPS) rotor blades. The objectives of the project were to: design; analyze; develop for manufacture and fabricate; and thoroughly test, in the lab and at full scale in the water, the improved KHPS rotor blade.

  2. Contact Versus Non-Contact Measurement of a Helicopter Main Rotor Composite Blade

    Science.gov (United States)

    Luczak, Marcin; Dziedziech, Kajetan; Vivolo, Marianna; Desmet, Wim; Peeters, Bart; Van der Auweraer, Herman

    2010-05-01

    The dynamic characterization of lightweight structures is particularly complex as the impact of the weight of sensors and instrumentation (cables, mounting of exciters…) can distort the results. Varying mass loading or constraint effects between partial measurements may determine several errors on the final conclusions. Frequency shifts can lead to erroneous interpretations of the dynamics parameters. Typically these errors remain limited to a few percent. Inconsistent data sets however can result in major processing errors, with all related consequences towards applications based on the consistency assumption, such as global modal parameter identification, model-based damage detection and FRF-based matrix inversion in substructuring, load identification and transfer path analysis [1]. This paper addresses the subject of accuracy in the context of the measurement of the dynamic properties of a particular lightweight structure. It presents a comprehensive comparative study between the use of accelerometer, laser vibrometer (scanning LDV) and PU-probe (acoustic particle velocity and pressure) measurements to measure the structural responses, with as final aim the comparison of modal model quality assessment. The object of the investigation is a composite material blade from the main rotor of a helicopter. The presented results are part of an extensive test campaign performed with application of SIMO, MIMO, random and harmonic excitation, and the use of the mentioned contact and non-contact measurement techniques. The advantages and disadvantages of the applied instrumentation are discussed. Presented are real-life measurement problems related to the different set up conditions. Finally an analysis of estimated models is made in view of assessing the applicability of the various measurement approaches for successful fault detection based on modal parameters observation as well as in uncertain non-deterministic numerical model updating.

  3. Contact Versus Non-Contact Measurement of a Helicopter Main Rotor Composite Blade

    International Nuclear Information System (INIS)

    Luczak, Marcin; Dziedziech, Kajetan; Peeters, Bart; Van der Auweraer, Herman; Vivolo, Marianna; Desmet, Wim

    2010-01-01

    The dynamic characterization of lightweight structures is particularly complex as the impact of the weight of sensors and instrumentation (cables, mounting of exciters...) can distort the results. Varying mass loading or constraint effects between partial measurements may determine several errors on the final conclusions. Frequency shifts can lead to erroneous interpretations of the dynamics parameters. Typically these errors remain limited to a few percent. Inconsistent data sets however can result in major processing errors, with all related consequences towards applications based on the consistency assumption, such as global modal parameter identification, model-based damage detection and FRF-based matrix inversion in substructuring, load identification and transfer path analysis [1]. This paper addresses the subject of accuracy in the context of the measurement of the dynamic properties of a particular lightweight structure. It presents a comprehensive comparative study between the use of accelerometer, laser vibrometer (scanning LDV) and PU-probe (acoustic particle velocity and pressure) measurements to measure the structural responses, with as final aim the comparison of modal model quality assessment. The object of the investigation is a composite material blade from the main rotor of a helicopter. The presented results are part of an extensive test campaign performed with application of SIMO, MIMO, random and harmonic excitation, and the use of the mentioned contact and non-contact measurement techniques. The advantages and disadvantages of the applied instrumentation are discussed. Presented are real-life measurement problems related to the different set up conditions. Finally an analysis of estimated models is made in view of assessing the applicability of the various measurement approaches for successful fault detection based on modal parameters observation as well as in uncertain non-deterministic numerical model updating.

  4. Novel controller design demonstration for vibration alleviation of helicopter rotor blades

    Science.gov (United States)

    Ulker, Fatma Demet; Nitzsche, Fred

    2012-04-01

    This paper presents an advanced controller design methodology for vibration alleviation of helicopter rotor sys- tems. Particularly, vibration alleviation in a forward ight regime where the rotor blades experience periodically varying aerodynamic loading was investigated. Controller synthesis was carried out under the time-periodic H2 and H∞ framework and the synthesis problem was solved based on both periodic Riccati and Linear Matrix Inequality (LMI) formulations. The closed-loop stability was analyzed using Floquet-Lyapunov theory, and the controller's performance was validated by closed-loop high-delity aeroelastic simulations. To validate the con- troller's performance an actively controlled trailing edge ap strategy was implemented. Computational cost was compared for both formulations.

  5. Blade-Element/Momentum Technique for Rotors operating in Wind Tunnels

    DEFF Research Database (Denmark)

    Sørensen, Jens Nørkær; Sørensen, Dan Nørtoft

    2003-01-01

    small, since important properties of the blade boundary layer otherwise cannot be captured correctly. On the other hand, severe problems with wind tunnel blockage may be the result if the ratio between the areas of the rotor and the wind tunnel cross section is too big. In all cases, wind tunnel...... wallcorrections are needed in order that measured data corresponds to unconstrained flow conditions. The present work is based on a model for ducted axial fans by Sørensen and Sørensen [5], modified to account for free (unbounded) turbines [6]. Here, we extend the model to acount for wind turbines placed in wind...

  6. Effect of incidence angle on the wake turbulence of a turbine rotor blade

    International Nuclear Information System (INIS)

    Chang, Sung Il; Lee, Sang Woo

    2005-01-01

    This paper describes effects of incidence angle on the wake turbulent flow of a high-turning turbine rotor blade. For three incidence angles of -5, 0 and 5 degrees, energy spectra as well as profiles of mean velocity magnitude and turbulence intensity at mid-span are reported in the wake. Vortex shedding frequencies are obtained from the energy spectra. The result shows that as the incidence angle changes from -5 to 5 degrees, the suction-side wake tends to be widened and the deviation angle is increased. Strouhal numbers based on the shedding frequencies have a nearly constant value, regardless of the tested incidence angles

  7. AERODYNAMIC CHARACTERISTICS CALCULATION ON SINGLE ROTOR BLADE USING FLOEFD, ANSYS FLUENT AND RC-VTOL

    Directory of Open Access Journals (Sweden)

    2016-01-01

    Full Text Available The results of computational simulation of helicopter rotor's single blade flow, for which experimental (model test data are published, are represented in this article. The calculations were made in the universal software package of CFD modeling FloEFD, which was based on the solution of averaged equations' system of Navier-Stocks, as well as in the program software RC-VTOL using the vortex method. The obtained results are compared with experimental data and modeling results in the program software ANSYS Fluent (license of TsAGI Nr. 501024. The work shows satisfactory, and in some cases good calculation data reconciliation getting with different techniques including experimental.

  8. Structural Testing of the Blade Reliability Collaborative Effect of Defect Wind Turbine Blades

    Energy Technology Data Exchange (ETDEWEB)

    Desmond, M. [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Hughes, S. [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Paquette, J. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

    2015-06-08

    Two 8.3-meter (m) wind turbine blades intentionally constructed with manufacturing flaws were tested to failure at the National Wind Technology Center (NWTC) at the National Renewable Energy Laboratory (NREL) south of Boulder, Colorado. Two blades were tested; one blade was manufactured with a fiberglass spar cap and the second blade was manufactured with a carbon fiber spar cap. Test loading primarily consisted of flap fatigue loading of the blades, with one quasi-static ultimate load case applied to the carbon fiber spar cap blade. Results of the test program were intended to provide the full-scale test data needed for validation of model and coupon test results of the effect of defects in wind turbine blade composite materials. Testing was part of the Blade Reliability Collaborative (BRC) led by Sandia National Laboratories (SNL). The BRC seeks to develop a deeper understanding of the causes of unexpected blade failures (Paquette 2012), and to develop methods to enable blades to survive to their expected operational lifetime. Recent work in the BRC includes examining and characterizing flaws and defects known to exist in wind turbine blades from manufacturing processes (Riddle et al. 2011). Recent results from reliability databases show that wind turbine rotor blades continue to be a leading contributor to turbine downtime (Paquette 2012).

  9. NDT detection and quantification of induced defects on composite helicopter rotor blade and UAV wing sections

    Science.gov (United States)

    Findeis, Dirk; Gryzagoridis, Jasson; Musonda, Vincent

    2008-09-01

    Digital Shearography and Infrared Thermography (IRT) techniques were employed to test non-destructively samples from aircraft structures of composite material nature. Background information on the techniques is presented and it is noted that much of the inspection work reviewed in the literature has focused on qualitative evaluation of the defects rather than quantitative. There is however, need to quantify the defects if the threshold rejection criterion of whether the component inspected is fit for service has to be established. In this paper an attempt to quantify induced defects on a helicopter main rotor blade and Unmanned Aerospace Vehicle (UAV) composite material is presented. The fringe patterns exhibited by Digital Shearography were used to quantify the defects by relating the number of fringes created to the depth of the defect or flaw. Qualitative evaluation of defects with IRT was achieved through a hot spot temperature indication above the flaw on the surface of the material. The results of the work indicate that the Shearographic technique proved to be more sensitive than the IRT technique. It should be mentioned that there is "no set standard procedure" tailored for testing of composites. Each composite material tested is more likely to respond differently to defect detection and this depends generally on the component geometry and a suitable selection of the loading system to suit a particular test. The experimental procedure that is reported in this paper can be used as a basis for designing a testing or calibration procedure for defects detection on any particular composite material component or structure.

  10. Towards Efficient Fluid-Structure-Control Interaction for Smart Rotors

    NARCIS (Netherlands)

    Gillebaart, T.

    2016-01-01

    One of the solutions to speed up the energy transition is the smart rotor concept: wind turbine blades with actively controlled Trailing Edge Flaps. In the past decade feasibility studies (both numerical and experimental) have been performed to assess the applicability of smart rotors in future

  11. Acoustic performance of low pressure axial fan rotors with different blade chord length and radial load distribution

    Science.gov (United States)

    Carolus, Thomas

    The paper examines the acoustic and aerodynamic performance of low-pressure axial fan rotors with a hub/tip ratio of 0.45. Six rotors were designed for the same working point by means of the well-known airfoil theory. The condition of an equilibrium between the static pressure gradient and the centrifugal forces is maintained. All rotors have unequally spaced blades to diminish tonal noise. The rotors are tested in a short cylindrical housing without guide vanes. All rotors show very similar flux-pressure difference characteristics. The peak efficiency and the noise performance is considerably influenced by the chosen blade design. The aerodynamically and acoustically optimal rotor is the one with the reduced load at the hub and increased load in the tip region under satisfied equilibrium conditions. It runs at the highest aerodynamic efficiency, and its noise spectrum is fairly smooth. The overall sound pressure level of this rotor is up to 8 dB (A) lower compared to the other rotors under consideration.

  12. Fatigue strength ofcomposite wind turbine blade structures

    DEFF Research Database (Denmark)

    Ardila, Oscar Gerardo Castro

    Wind turbines are normally designed to withstand 20-30 years of life. During this period, the blades, which are the main rotating structures of a wind turbine, are subjected to high fluctuating load conditions as a result of a combination of gravity, inertia, and aeroelastic forces. For this reason......, fatigue is one of the foremost concerns during the design of these structures. However, current standard fatigue methods used for designing wind turbine blades seem not to be completely appropriate for these structures because they are still based on methods developed for metals and not for composite...... materials from which the blades are made. In this sense, the aim of this work is to develop more accurate and reliable fatigue-life prediction models for composite wind turbine blades. In this project, two types of fatigue models are implemented: fatigue-life models and damage mechanics models. In the first...

  13. Design of rotor blade for vertical axis wind turbine using double aerofoil

    Energy Technology Data Exchange (ETDEWEB)

    Chougule, P.D.; Ratkovich, N.; Kirkegaard, P.H.; Nielsen, Soeren R.K. [Aalborg Univ.. Dept. of Civil Engineering, Aalborg (Denmark)

    2012-07-01

    Nowadays, small vertical axis wind turbines are receiving more attention compared to horizontal wind turbines due to their suitability in urban use,because they generate less noise, have bird free turbines and lower cost. There are few vertical axis wind turbines design with good power curve. However, the efficiency of power extraction has not been improved. Therefore, an attempt has been made to utilize high lift technology in practice for vertical axis wind turbines in order to improve power efficiency. High lift is obtained by double aerofoil elements mainly used in aeroplane wing design. In this current work, two aerofoils are used to design a rotor blade for a vertical axis wind turbine to improve the power efficiency on the rotor. Double aerofoil blade design consists of a main aerofoil and a slat aerofoil. The parameters related to position and orientation of the slat aerofoil with respect to the main aerofoil defines the high lift. Orientation of slat aerofoil is a parameter of investigation in this paper. Computational fluid dynamics (CFD) have been used to obtain the aerodynamic characteristics of double aerofoil. The CFD simulations were carried out using Star CCM+ v7.04 (CD-adapco, UK) software. Aerofoils used in this work are selected from standard aerofoil shapes. (Author)

  14. Inverse Design of Single- and Multi-Rotor Horizontal Axis Wind Turbine Blades using Computational Fluid Dynamics

    OpenAIRE

    Moghadassian, Behnam; Sharma, Anupam

    2017-01-01

    A method for inverse design of horizontal axis wind turbines (HAWTs) is presented in this paper. The direct solver for aerodynamic analysis solves the Reynolds Averaged Navier Stokes (RANS) equations, where the effect of the turbine rotor is modeled as momentum sources using the actuator disk model (ADM); this approach is referred to as RANS/ADM. The inverse problem is posed as follows: for a given selection of airfoils, the objective is to find the blade geometry (described as blade twist an...

  15. Identification of Flap Motion Parameters for Vibration Reduction in Helicopter Rotors with Multiple Active Trailing Edge Flaps

    Directory of Open Access Journals (Sweden)

    Uğbreve;ur Dalli

    2011-01-01

    Full Text Available An active control method utilizing the multiple trailing edge flap configuration for rotorcraft vibration suppression and blade loads control is presented. A comprehensive model for rotor blade with active trailing edge flaps is used to calculate the vibration characteristics, natural frequencies and mode shapes of any complex composite helicopter rotor blade. A computer program is developed to calculate the system response, rotor blade root forces and moments under aerodynamic forcing conditions. Rotor blade system response is calculated using the proposed solution method and the developed program depending on any structural and aerodynamic properties of rotor blades, structural properties of trailing edge flaps and properties of trailing edge flap actuator inputs. Rotor blade loads are determined first on a nominal rotor blade without multiple active trailing edge flaps and then the effects of the active flap motions on the existing rotor blade loads are investigated. Multiple active trailing edge flaps are controlled by using open loop controllers to identify the effects of the actuator signal output properties such as frequency, amplitude and phase on the system response. Effects of using multiple trailing edge flaps on controlling rotor blade vibrations are investigated and some design criteria are determined for the design of trailing edge flap controller that will provide actuator signal outputs to minimize the rotor blade root loads. It is calculated that using the developed active trailing edge rotor blade model, helicopter rotor blade vibrations can be reduced up to 36% of the nominal rotor blade vibrations.

  16. Modal Characteristics of Novel Wind Turbine Rotors with Hinged Structures

    Science.gov (United States)

    Lu, Hongya; Zeng, Pan; Lei, Liping

    2018-03-01

    The vibration problems of the wind turbine rotors have drawn public attention as the size of wind turbine has increased incredibly. Although various factors may cause the vibration problems, the flexibility is a big threat among them. Therefore, ensuring the high stiffness of the rotors by adopting novel techniques becomes a necessity. The study was a further investigation of several novel designs regarding the dynamic behaviour and the influencing mechanism. The modal testing experiments were conducted on a traditional blade and an isolated blade with the hinged rods mounted close to the root. The results showed that the rod increased both the modal frequency and the damping of the blade. More studies were done on the rods’ impact on the wind turbine rotor with a numerical model, where dimensionless parameters were defined to describe the configuration of the interveined and the bisymmetrical rods. Their influences on the modal frequencies of the rotor were analyzed and discussed.

  17. Vibration crack corrosion behavior and failure mechanisms of highly alloyed duplex steels in steam turbine rotor blades

    International Nuclear Information System (INIS)

    Wunderlich, R.

    1991-01-01

    The aim was to test the new duplex steel X3CrMnNiMoN 25 6 4 (A905) for its suitability as a steam turbine rotor blade material. Due to the increased proportion of manganese and nitrogen, compared to A903, in this duplex steel in the solution annealed state, an elastic limit of about 600 N/mm 2 acceptable for steam turbine rotor blades was reached. A micro-duplex structure (recrystallized secondary structure) consisting of 50% each of ferrite and Austenite proved to be the optimum structure composition. To measure the SwRK behaviour, Woehler curves were produced in media containing corrosive NaCl. The mean stress was 250 N/mm 2 , partly 350 N/mm 2 . The maximum duration of the test was given as 3 x 10 7 load cycles at a frequency of 50 Hz. The experimental time was partly extended to 5 x 10 7 load cycles. In order to guarantee as realistic a test as possible, the Sw RK tests took place in aqueous NaCl solution saturated with air. To correspond to envorinmental conditions in actual operation, the electrolyte temperature was varied between 80deg and 150deg C, the Na Cl concentration of the solution was varied between very dilute (0.01 M) and nearly saturated (22%) and the pH value was varied between pH 8 and pH 3. Accompanying passive oxide layer investigations should give information on the thickness and morphology of the layers formed. (orig./MM) [de

  18. Dynamic behavior of aero-engine rotor with fusing design suffering blade off

    Directory of Open Access Journals (Sweden)

    Cun WANG

    2017-06-01

    Full Text Available Fan blade off (FBO from a running turbofan rotor will introduce sudden unbalance into the dynamical system, which will lead to the rub-impact, the asymmetry of rotor and a series of interesting dynamic behavior. The paper first presents a theoretical study on the response excited by sudden unbalance. The results reveal that the reaction force of the bearing located near the fan could always reach a very high value which may lead to the crush of ball, journal sticking, high stress on the other components and some other failures to endanger the safety of engine in FBO event. Therefore, the dynamic influence of a safety design named “fusing” is investigated by mechanism analysis. Meantime, an explicit FBO model is established to simulate the FBO event, and evaluate the effectiveness and potential dynamic influence of fusing design. The results show that the fusing design could reduce the vibration amplitude of rotor, the reaction force on most bearings and loads on mounts, but the sudden change of support stiffness induced by fusing could produce an impact effect which will couple with the influence of sudden unbalance. Therefore, the implementation of the design should be considered carefully with optimized parameters in actual aero-engine.

  19. Assessment of Lightning Transients on a De-Iced Rotor Blade with Predictive Tools and Coaxial Return Measurements

    Science.gov (United States)

    Guillet, S.; Gosmain, A.; Ducoux, W.; Ponçon, M.; Fontaine, G.; Desseix, P.; Perraud, P.

    2012-05-01

    The increasing use of composite materials in aircrafts primary structures has led to different problematics in the field of safety of flight in lightning conditions. The consequences of this technological mutation, which occurs in a parallel context of extension of electrified critical functions, are addressed by aircraft manufacturers through the enhancement of their available assessment means of lightning transient. On the one hand, simulation tools, provided an accurate description of aircraft design, are today valuable assessment tools, in both predictive and operative terms. On the other hand, in-house test means allow confirmation and consolidation of design office hardening solutions. The combined use of predictive simulation tools and in- house test means offers an efficient and reliable support for all aircraft developments in their various life-time stages. The present paper provides PREFACE research project results that illustrate the above introduced strategy on the de-icing system of the NH90 composite main rotor blade.

  20. On the impact of multi-axial stress states on trailing edge bondlines in wind turbine rotor blades

    Science.gov (United States)

    Noever Castelos, Pablo; Balzani, Claudio

    2016-09-01

    For a reliable design of wind turbine systems all of their components have to be designed to withstand the loads appearing in the turbine's lifetime. When performed in an integral manner this is called systems engineering, and is exceptionally important for components that have an impact on the entire wind turbine system, such as the rotor blade. Bondlines are crucial subcomponents of rotor blades, but they are not much recognized in the wind energy research community. However, a bondline failure can lead to the loss of a rotor blade, and potentially of the entire turbine, and is extraordinarily relevant to be treated with strong emphasis when designing a wind turbine. Modern wind turbine rotor blades with lengths of 80 m and more offer a degree of flexibility that has never been seen in wind energy technology before. Large deflections result in high strains in the adhesive connections, especially at the trailing edge. The latest edition of the DNV GL guideline from end of 2015 demands a three-dimensional stress analysis of bondlines, whereas before an isolated shear stress proof was sufficient. In order to quantify the lack of safety from older certification guidelines this paper studies the influence of multi-axial stress states on the ultimate and fatigue load resistance of trailing edge adhesive bonds. For this purpose, detailed finite element simulations of the IWES IWT-7.5-164 reference wind turbine blades are performed. Different yield criteria are evaluated for the prediction of failure and lifetime. The results show that the multi-axial stress state is governed by span-wise normal stresses. Those are evidently not captured in isolated shear stress proofs, yielding non-conservative estimates of lifetime and ultimate load resistance. This finding highlights the importance to include a three-dimensional stress state in the failure analysis of adhesive bonds in modern wind turbine rotor blades, and the necessity to perform a three-dimensional characterization

  1. Development and Operation of an Automatic Rotor Trim Control System for the UH-60 Individual Blade Control Wind Tunnel Test

    Science.gov (United States)

    Theodore, Colin R.; Tischler, Mark B.

    2010-01-01

    An automatic rotor trim control system was developed and successfully used during a wind tunnel test of a full-scale UH-60 rotor system with Individual Blade Control (IBC) actuators. The trim control system allowed rotor trim to be set more quickly, precisely and repeatably than in previous wind tunnel tests. This control system also allowed the rotor trim state to be maintained during transients and drift in wind tunnel flow, and through changes in IBC actuation. The ability to maintain a consistent rotor trim state was key to quickly and accurately evaluating the effect of IBC on rotor performance, vibration, noise and loads. This paper presents details of the design and implementation of the trim control system including the rotor system hardware, trim control requirements, and trim control hardware and software implementation. Results are presented showing the effect of IBC on rotor trim and dynamic response, a validation of the rotor dynamic simulation used to calculate the initial control gains and tuning of the control system, and the overall performance of the trim control system during the wind tunnel test.

  2. Methodology for testing subcomponents; background and motivation for subcomponent testing of wind turbine rotor blades

    DEFF Research Database (Denmark)

    Antoniou, Alexandros; Branner, Kim; Lekou, D.J.

    2016-01-01

    This report aims to provide an overview of the design methodology followed by wind turbine blade structural designers, along with the testing procedure on full scale blades which are followed by testing laboratories for blade manufacturers as required by the relevant standards and certification...... bodies’ recommendations for design and manufacturing verification. The objective of the report is not to criticize the design methodology or testing procedure and the standards thereof followed in the wind energy community, but to identify those items offered by state of the art structural design tools...... investigations performed are based on the INNWIND.EU reference 10MW horizontal axis wind turbine [1]. The structural properties and material and layout definition used within IRPWIND are defined in the INNWIND.EU report [2]. The layout of the report includes a review of the structural analysis models used...

  3. Large-eddy simulation analysis of turbulent flow over a two-blade horizontal wind turbine rotor

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Tae Young [Dept. of Mechanical Engineering, Carnegie Mellon University, Pittsburgh (United States); You, Dong Hyun [Dept. of Mechanical Engineering, Pohang University of Science and Technology, Pohang (Korea, Republic of)

    2016-11-15

    Unsteady turbulent flow characteristics over a two-blade horizontal wind turbine rotor is analyzed using a large-eddy simulation technique. The wind turbine rotor corresponds to the configuration of the U.S. National Renewable Energy Laboratory (NREL) phase VI campaign. The filtered incompressible Navier-Stokes equations in a non-inertial reference frame fixed at the centroid of the rotor, are solved with centrifugal and Coriolis forces using an unstructured-grid finite-volume method. A systematic analysis of effects of grid resolution, computational domain size, and time-step size on simulation results, is carried out. Simulation results such as the surface pressure coefficient, thrust coefficient, torque coefficient, and normal and tangential force coefficients are found to agree favorably with experimental data. The simulation showed that pressure fluctuations, which produce broadband flow-induced noise and vibration of the blades, are especially significant in the mid-chord area of the suction side at around 70 to 95 percent spanwise locations. Large-scale vortices are found to be generated at the blade tip and the location connecting the blade with an airfoil cross section and the circular hub rod. These vortices propagate downstream with helical motions and are found to persist far downstream from the rotor.

  4. Condition monitoring of rotor blades of modern wind power systems; Ueberwachung mit Hertz. Condition Monitoring von Rotorblaettern moderner Windenergieanlagen

    Energy Technology Data Exchange (ETDEWEB)

    Fecht, Nikolaus

    2010-06-15

    With seven wind turbines, the Austrian wind farm ''Sternwald'' is the biggest wind farm in Upper Austria. It is the only wind farm in a forest, and all turbines are therefore equipped with automatic fire fighting equipment. The mountain range on which the wind farm is located is about 1000 m high, with strong wind and much ice and snow in the winter season. For this reason, the owner decided to instal a condition monitoring system with ice detectors. The piezoelectric sensors are mounted directly on the rotor blades as measurements on the nacelle will always be incorrect. Installation on the rotor blades, on the other hand, makes high demands on the fastenings and sensors as the velocity of the blade tips may be up to 250 km per hour. (orig.)

  5. Structural health monitoring of wind turbine blades

    Science.gov (United States)

    Rumsey, Mark A.; Paquette, Joshua A.

    2008-03-01

    As electric utility wind turbines increase in size, and correspondingly, increase in initial capital investment cost, there is an increasing need to monitor the health of the structure. Acquiring an early indication of structural or mechanical problems allows operators to better plan for maintenance, possibly operate the machine in a de-rated condition rather than taking the unit off-line, or in the case of an emergency, shut the machine down to avoid further damage. This paper describes several promising structural health monitoring (SHM) techniques that were recently exercised during a fatigue test of a 9 meter glass-epoxy and carbon-epoxy wind turbine blade. The SHM systems were implemented by teams from NASA Kennedy Space Center, Purdue University and Virginia Tech. A commercial off-the-shelf acoustic emission (AE) NDT system gathered blade AE data throughout the test. At a fatigue load cycle rate around 1.2 Hertz, and after more than 4,000,000 fatigue cycles, the blade was diagnostically and visibly failing at the out-board blade spar-cap termination point at 4.5 meters. For safety reasons, the test was stopped just before the blade completely failed. This paper provides an overview of the SHM and NDT system setups and some current test results.

  6. Enhancing the damping of wind turbine rotor blades, the DAMPBLADE project

    DEFF Research Database (Denmark)

    Chaviaropoulos, P.K.; Politis, E.S.; Lekou, D.J.

    2006-01-01

    A research programme enabling the development of damped wind turbine blades, having the acronym DAMPBLADE, has been supported by the EC under its 5th Framework Programme. In DAMPBLADE the following unique composite damping mechanisms were exploited aiming to increase the structural damping......: tailoring of laminate damping anisotropy, damping layers and damped polymer matrices. Additional objectives of the project were the development of the missing critical analytical technologies enabling the explicit modelling of composite structural damping and a novel ‘composite blade design capacity......’ enabling the direct prediction of aeroelastic stability and fatigue life; the development and characterization of damped composite materials; and the evaluation of new technology via the design and fabrication of damped prototype blades and their full-scale laboratory testing. After 4 years of work a 19 m...

  7. Dynamic modeling and vibration characteristics analysis of the aero-engine dual-rotor system with Fan blade out

    Science.gov (United States)

    Yu, Pingchao; Zhang, Dayi; Ma, Yanhong; Hong, Jie

    2018-06-01

    Fan Blade Out (FBO) from a running rotor of the turbofan engine will not only introduce the sudden unbalance and inertia asymmetry into the rotor, but also apply large impact load and induce rotor-to-stator rubbing on the rotor, which makes the mass, gyroscopic and stiffness matrixes of the dynamic equation become time-varying and highly nonlinear, consequently leads to the system's complicated vibration. The dynamic analysis of the aero-engine rotor system is one essential requirement of the authorities and is vital to the aero-engine's safety. The paper aims at studying the dynamic responses of the complicated dual-rotor systems at instantaneous and windmilling statuses when FBO event occurs. The physical process and mechanical characteristics of the FBO event are described qualitatively, based on which the dynamic modeling for an aero-engine dual-rotor system is carried out considering several excitations caused by FBO. Meanwhile the transient response during the instantaneous status and steady-state response at the windmilling status are obtained. The results reveal that the sudden unbalance can induce impact load to the rotor, and lead to the sharp increase of the vibration amplitude and reaction force. The rub-impact will apply constraint effects on the rotor and restrict the transient vibration amplitude, while the inertia asymmetry has little influence on the transient response. When the rotor with huge unbalance operates at windmilling status, the rub-impact turns to be the main factor determining the rotor's dynamic behavior, and several potential motion states, such as instable dry whip, intermittent rubbing and synchronous full annular rubbing would happen on certain conditions.

  8. Helicopter model rotor-blade vortex interaction impulsive noise: Scalability and parametric variations

    Science.gov (United States)

    Splettstoesser, W. R.; Schultz, K. J.; Boxwell, D. A.; Schmitz, F. H.

    1984-01-01

    Acoustic data taken in the anechoic Deutsch-Niederlaendischer Windkanal (DNW) have documented the blade vortex interaction (BVI) impulsive noise radiated from a 1/7-scale model main rotor of the AH-1 series helicopter. Averaged model scale data were compared with averaged full scale, inflight acoustic data under similar nondimensional test conditions. At low advance ratios (mu = 0.164 to 0.194), the data scale remarkable well in level and waveform shape, and also duplicate the directivity pattern of BVI impulsive noise. At moderate advance ratios (mu = 0.224 to 0.270), the scaling deteriorates, suggesting that the model scale rotor is not adequately simulating the full scale BVI noise; presently, no proved explanation of this discrepancy exists. Carefully performed parametric variations over a complete matrix of testing conditions have shown that all of the four governing nondimensional parameters - tip Mach number at hover, advance ratio, local inflow ratio, and thrust coefficient - are highly sensitive to BVI noise radiation.

  9. Analysis and Testing of a Composite Fuselage Shield for Open Rotor Engine Blade-Out Protection

    Science.gov (United States)

    Pereira, J. Michael; Emmerling, William; Seng, Silvia; Frankenberger, Charles; Ruggeri, Charles R.; Revilock, Duane M.; Carney, Kelly S.

    2016-01-01

    The Federal Aviation Administration is working with the European Aviation Safety Agency to determine the certification base for proposed new engines that would not have a containment structure on large commercial aircraft. Equivalent safety to the current fleet is desired by the regulators, which means that loss of a single fan blade will not cause hazard to the Aircraft. The NASA Glenn Research Center and The Naval Air Warfare Center (NAWC), China Lake, collaborated with the FAA Aircraft Catastrophic Failure Prevention Program to design and test lightweight composite shields for protection of the aircraft passengers and critical systems from a released blade that could impact the fuselage. LS-DYNA® was used to predict the thickness of the composite shield required to prevent blade penetration. In the test, two composite blades were pyrotechnically released from a running engine, each impacting a composite shield with a different thickness. The thinner shield was penetrated by the blade and the thicker shield prevented penetration. This was consistent with pre-test LS-DYNA predictions. This paper documents the analysis conducted to predict the required thickness of a composite shield, the live fire test from the full scale rig at NAWC China Lake and describes the damage to the shields as well as instrumentation results.

  10. Structural and mechanism design of an active trailing-edge flap blade

    DEFF Research Database (Denmark)

    Lee, Jae Hwan; Natarajan, Balakumaran; Eun, Won Jong

    2013-01-01

    , as the blade is able to withstand increased centrifugal force. The cross-section of the active blade is designed first. A stress/strain recovery analysis is then conducted to verify its structural integrity. A one-dimensional beam analysis is also carried out to assist with the construction of the fan diagram...... of the rotor through modification of unsteady aerodynamic loads. Piezoelectric actuators installed inside the blade manipulate the motion of the trailing edge flap. The proposed blade rotates at higher speed and additional structures are included to support the actuators and the flap. This improves the design....... To select the actuator and design the flap actuation region, the flap hinge moment is estimated via a CFD analysis. To obtain the desired flap deflection of ±4°, three actuators are required. The design of the flap actuation region is validated using a test bed with a skin hinge. However, because the skin...

  11. Extension-torsion coupling behavior of advanced composite tilt-rotor blades

    Science.gov (United States)

    Kosmatka, J. B.

    1989-01-01

    An analytic model was developed to study the extension-bend-twist coupling behavior of an advanced composite helicopter or tilt-rotor blade. The outer surface of the blade is defined by rotating an arbitrary cross section about an initial twist axis. The cross section can be nonhomogeneous and composed of generally anisotropic materials. The model is developed based upon a three dimensional elasticity approach that is recast as a coupled two-dimensional boundary value problem defined in a curvilinear coordinate system. Displacement solutions are written in terms of known functions that represent extension, bending, and twisting and unknown functions for local cross section deformations. The unknown local deformation functions are determined by applying the principle of minimum potential energy to the discretized two-dimensional cross section. This is an application of the Ritz method, where the trial function family is the displacement field associated with a finite element (8-node isoparametric quadrilaterals) representation of the section. A computer program was written where the cross section is discretized into 8-node quadrilateral subregions. Initially the program was verified using previously published results (both three-dimensional elasticity and technical beam theory) for pretwisted isotropic bars with an elliptical cross section. In addition, solid and thin-wall multi-cell NACA-0012 airfoil sections were analyzed to illustrate the pronounced effects that pretwist, initial twist axis location, and spar location has on coupled behavior. Currently, a series of advanced composite airfoils are being modeled in order to assess how the use of laminated composite materials interacts with pretwist to alter the coupling behavior of the blade. These studies will investigate the use of different ply angle orientations and the use of symmetric versus unsymmetric laminates.

  12. Structural Analysis of Basalt Fiber Reinforced Plastic Wind Turbine Blade

    Directory of Open Access Journals (Sweden)

    Mengal Ali Nawaz

    2014-07-01

    Full Text Available In this study, Basalt fiber reinforced plastic (BFRP wind turbine blade was analyzed and compared with Glass fiber reinforced plastic blade (GFRP. Finite element analysis (FEA of blade was carried out using ANSYS. Data for FEA was obtained by using rule of mixture. The shell element in ANSYS was used to simulate the wind turbine blade and to conduct its strength analysis. The structural analysis and comparison of blade deformations proved that BFRP wind turbine blade has better strength compared to GFRP wind turbine blade.

  13. Accuracy of an efficient framework for structural analysis of wind turbine blades

    DEFF Research Database (Denmark)

    Blasques, José Pedro Albergaria Amaral; Bitsche, Robert D.; Fedorov, Vladimir

    2016-01-01

    -section analysis tool is able to capture the effects stemming from material anisotropy and inhomogeneity for sections of arbitrary geometry. The proposed framework is very efficient and therefore ideally suited for integration within wind turbine aeroelastic design and analysis tools. A number of benchmark......This paper presents a novel framework for the structural design and analysis of wind turbine blades and establishes its accuracy. The framework is based on a beam model composed of two parts—a 2D finite element-based cross-section analysis tool and a 3D beam finite element model. The cross...... examples are presented comparing the results from the proposed beam model to 3D shell and solid finite element models. The examples considered include a square prismatic beam, an entire wind turbine rotor blade and a detailed wind turbine blade cross section. Phenomena at both the blade length scale...

  14. Gust-Tunnel Investigation of the Effect of a Sharp-Edge Gust on the Flapwise Blade Bending Moments of a Model Helicopter Rotor

    National Research Council Canada - National Science Library

    Maglieri, Domenic

    1955-01-01

    Preliminary investigations have been made in the Langley gust tunnel to determine the effects of a sharp-edge vertical gust on the blade flapwise vibratory bending moments of small model rotors having...

  15. Development of Self-Powered Wireless Structural Health Monitoring (SHM) for Wind Turbine Blades

    Science.gov (United States)

    Lim, Dong-Won

    Wind turbine blade failure can lead to unexpected power interruptions. Monitoring wind turbine blades is important to ensure seamless electricity delivery from power generation to consumers. Structural health monitoring (SHM) enables early recognition of structural problems so that the safety and reliability of operation can be enhanced. This dissertation focuses on the development of a wireless SHM system for wind turbine blades. The sensor is comprised of a piezoelectric energy harvester (EH) and a telemetry unit. The sensor node is mounted on the blade surface. As the blade rotates, the blade flexes, and the energy harvester captures the strain energy on the blade surface. Once sufficient electricity is captured, a pulse is sent from the sensing node to a gateway. Then, a central monitoring algorithm processes a series of pulses received from all three blades. This wireless SHM, which uses commercially available components, can be retrofitted to existing turbines. The harvested energy for sensing can be estimated in terms of two factors: the available strain energy and conversion efficiency. The available strain energy was evaluated using the FAST (Fatigue, Aerodynamics, Structures, and Turbulence) simulator. The conversion efficiency was studied analytically and experimentally. An experimental set-up was designed to mimic the expected strain frequency and amplitude for rotor blades. From a series of experiments, the efficiency of a piezoelectric EH at a typical rotor speed (0.2 Hz) was approximately 0.5%. The power requirement for sending one measurement (280 muJ) can be achieved in 10 minutes. Designing a detection algorithm is challenging due to this low sampling rate. A new sensing approach-the timing of pulses from the transmitter-was introduced. This pulse timing, which is tied to the charging time, is indicative of the structural health. The SHM system exploits the inherent triple redundancy of the three blades. The timing data of the three blades are

  16. Structural Reliability of Wind Turbine Blades

    DEFF Research Database (Denmark)

    Dimitrov, Nikolay Krasimirov

    turbine blades. The main purpose is to draw a clear picture of how reliability-based design of wind turbines can be done in practice. The objectives of the thesis are to create methodologies for efficient reliability assessment of composite materials and composite wind turbine blades, and to map...... the uncertainties in the processes, materials and external conditions that have an effect on the health of a composite structure. The study considers all stages in a reliability analysis, from defining models of structural components to obtaining the reliability index and calibration of partial safety factors...... by developing new models and standards or carrying out tests The following aspects are covered in detail: ⋅ The probabilistic aspects of ultimate strength of composite laminates are addressed. Laminated plates are considered as a general structural reliability system where each layer in a laminate is a separate...

  17. Structural and mechanism design of an active trailing-edge flap blade

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Jae Hwan [Samsung Techwin R and D Center, Seongnam (Korea, Republic of); Natarajan, Balakumaran; Eun, Won Jong; Shin, Sang Joon [Seoul National University, Seoul (Korea, Republic of); R, Viswamurthy S. [National Aerospace Laboratories, Bangalore (India); Park, Jae Sang [Agency for Defense Development, Daejeon (Korea, Republic of); Kim, Tae Song [Technical University of Denmark, Risoe Campus, Roskilde (Denmark)

    2013-09-15

    A conventional rotor control system restricted at 1/rev frequency component is unable to vary the hub vibratory loads and the aero acoustic noise, which exist in high frequency components. Various active rotor control methodologies have been examined in the literature to alleviate the problem of excessive hub vibratory loads and noise. The active control device manipulates the blade pitch angle with arbitrary higher harmonic frequencies individually. In this paper, an active trailing-edge flap blade, which is one of the active control methods, is developed to reduce vibratory loads and noise of the rotor through modification of unsteady aerodynamic loads. Piezoelectric actuators installed inside the blade manipulate the motion of the trailing edge flap. The proposed blade rotates at higher speed and additional structures are included to support the actuators and the flap. This improves the design, as the blade is able to withstand increased centrifugal force. The cross-section of the active blade is designed first. A stress/strain recovery analysis is then conducted to verify its structural integrity. A one-dimensional beam analysis is also carried out to assist with the construction of the fan diagram. To select the actuator and design the flap actuation region, the flap hinge moment is estimated via a CFD analysis. To obtain the desired flap deflection of ±4 .deg. , three actuators are required. The design of the flap actuation region is validated using a test bed with a skin hinge. However, because the skin hinge induces additional flap hinge moment, it does not provide sufficient deflection angle. Therefore, the flap hinge is replaced by a pin-type hinge, and the results are evaluated.

  18. Preliminary design study of advanced composite blade and hub and nonmechanical control system for the tilt-rotor aircraft. Volume 2: Project planning data

    Science.gov (United States)

    1980-01-01

    Project planning data for a rotor and control system procurement and testing program for modifications to the XV-15 tilt-rotor research demonstrator aircraft is presented. The design, fabrication, and installation of advanced composite blades compatible with the existing hub, an advanced composite hub, and a nonmechanical control system are required.

  19. Anti-freeze coatings for the rotor blades of wind turbines; Anti-freeze Beschichtungen fuer Rotorblaetter von Windenergieanlagen

    Energy Technology Data Exchange (ETDEWEB)

    Siegmann, K.; Kaufmann, A.; Hirayama, M.

    2006-07-01

    This final report for the Swiss Federal Office of Energy (SFOE) takes a look at projects involving the development of suggestions for coatings for the rotor blades of wind turbines. The coatings are to reduce the formation of hoarfrost on the leading edges of the blades. Various coatings are described and the mechanisms involved in the formation of the frost and in keeping the blades as free as possible from frost are discussed. Global know-how on the subject is discussed, as is know-how available in Europe and Switzerland. Manufacturers, planning offices and installation operators are listed, as are research institutes who are dealing with this problem. In the summary, the authors stress the importance of choosing the coating most suitable for the actual climatic conditions at the wind turbine's location. A suggestion is made for further work in this area.

  20. Derivation of airfoil characteristics for the LM 19.1 blade based on 3D CFD rotor calculations

    Energy Technology Data Exchange (ETDEWEB)

    Bak, C; Soerensen, N N; Madsen, H A [Risoe National Lab., Roskilde (Denmark)

    1999-03-01

    Airfoil characteristics for the LM 19.1 blade are derived from 3D CFD computations on a full-scale 41-m rotor. Based on 3D CFD the force distributions on the blades are determined, from which airfoil characteristics are derived using the momentum theory. The final airfoil characteristics are constructed using both wind tunnel measurements and 3D CFD. Compared to 2D wind tunnel measurements they show a low lift in stall for the airfoil sections at the tip. At the airfoil sections at the inner part of the blade, they show a high lift in stall. At about 60% radius the lift agrees well to 2D wind tunnel measurements. Aero-elastic calculations using the final airfoil characteristics show good agreement to measured power and flap moments. Furthermore, a fatigue load analysis shows a reduction of up to 15% of the load compared to commonly used data. (au)

  1. Numerical Investigation on the Effects of Self-Excited Tip Flow Unsteadiness and Blade Row Interactions on the Performance Predictions of Low Speed and Transonic Compressor Rotors

    Science.gov (United States)

    Lee, Daniel H.

    The impact blade row interactions can have on the performance of compressor rotors has been well documented. It is also well known that rotor tip clearance flows can have a large effect on compressor performance and stall margin and recent research has shown that tip leakage flows can exhibit self-excited unsteadiness at near stall conditions. However, the impact of tip leakage flow on the performance and operating range of a compressor rotor, relative to other important flow features such as upstream stator wakes or downstream potential effects, has not been explored. To this end, a numerical investigation has been conducted to determine the effects of self-excited tip flow unsteadiness, upstream stator wakes, and downstream blade row interactions on the performance prediction of low speed and transonic compressor rotors. Calculations included a single blade-row rotor configuration as well as two multi-blade row configurations: one where the rotor was modeled with an upstream stator and a second where the rotor was modeled with a downstream stator. Steady-state and time accurate calculations were performed using a RANS solver and the results were compared with detailed experimental data obtained in the GE Low Speed Research Compressor and the Notre Dame Transonic Rig at several operating conditions including near stall. Differences in the performance predictions between the three configurations were then used to determine the effect of the upstream stator wakes and the downstream blade row interactions. Results obtained show that for both the low speed and transonic research compressors used in this investigation time-accurate RANS analysis is necessary to accurately predict the stalling character of the rotor. Additionally, for the first time it is demonstrated that capturing the unsteady tip flow can have a larger impact on rotor performance predictions than adjacent blade row interactions.

  2. WindPACT Turbine Design Scaling Studies Technical Area 2: Turbine, Rotor and Blade Logistics; TOPICAL

    International Nuclear Information System (INIS)

    Smith, K.

    2001-01-01

    Through the National Renewable Energy Laboratory (NREL), the United States Department of Energy (DOE) implemented the Wind Partnership for Advanced Component Technologies (WindPACT) program. This program will explore advanced technologies that may reduce the cost of energy (COE) from wind turbines. The initial step in the WindPACT program is a series of preliminary scaling studies intended to determine the optimum sizes for future turbines, help define sizing limits for certain critical technologies, and explore the potential for advanced technologies to contribute to reduced COE as turbine scales increase. This report documents the results of Technical Area 2-Turbine Rotor and Blade Logistics. For this report, we investigated the transportation, assembly, and crane logistics and costs associated with installation of a range of multi-megawatt-scale wind turbines. We focused on using currently available equipment, assembly techniques, and transportation system capabilities and limitations to hypothetically transport and install 50 wind turbines at a facility in south-central South Dakota

  3. A preliminary investigation of finite-element modeling for composite rotor blades

    Science.gov (United States)

    Lake, Renee C.; Nixon, Mark W.

    1988-01-01

    The results from an initial phase of an in-house study aimed at improving the dynamic and aerodynamic characteristics of composite rotor blades through the use of elastic couplings are presented. Large degree of freedom shell finite element models of an extension twist coupled composite tube were developed and analyzed using MSC/NASTRAN. An analysis employing a simplified beam finite element representation of the specimen with the equivalent engineering stiffness was additionally performed. Results from the shell finite element normal modes and frequency analysis were compared to those obtained experimentally, showing an agreement within 13 percent. There was appreciable degradation in the frequency prediction for the torsional mode, which is elastically coupled. This was due to the absence of off-diagonal coupling terms in the formulation of the equivalent engineering stiffness. Parametric studies of frequency variation due to small changes in ply orientation angle and ply thickness were also performed. Results showed linear frequency variations less than 2 percent per 1 degree variation in the ply orientation angle, and 1 percent per 0.0001 inch variation in the ply thickness.

  4. Optimizing parameters of GTU cycle and design values of air-gas channel in a gas turbine with cooled nozzle and rotor blades

    Science.gov (United States)

    Kler, A. M.; Zakharov, Yu. B.

    2012-09-01

    The authors have formulated the problem of joint optimization of pressure and temperature of combustion products before gas turbine, profiles of nozzle and rotor blades of gas turbine, and cooling air flow rates through nozzle and rotor blades. The article offers an original approach to optimization of profiles of gas turbine blades where the optimized profiles are presented as linear combinations of preliminarily formed basic profiles. The given examples relate to optimization of the gas turbine unit on the criterion of power efficiency at preliminary heat removal from air flows supplied for the air-gas channel cooling and without such removal.

  5. Performance prediction of asymmetrical bladed H-Darrieus VAWT rotors in low wind speed condition using CFD

    Science.gov (United States)

    Mazarbhuiya, Hussain Mahamed Sahed Mostafa; Biswas, Agnimitra; Sharma, Kaushal Kumar

    2018-04-01

    Wind energy is an essential and carbon free form of renewable energy resources. Energy can be easily extracted from wind with the use of Horizontal axis and Vertical axis wind turbine(VAWT). The performance of turbine depends on airfoil shape. The present work emphasizes the aerodynamics of different asymmetrical airfoils used in VAWT rotors. This investigation is conducted for the selection of efficient asymmetrical bladed H-Darrieus VAWT rotor. Five numbers of thick and cambered asymmetrical airfoil is considered for this investigation. A free stream velocity of 6.0 m/s is considered to simulate 2D CFD analysis using k-ɛ turbulence model. The power coefficient (Cp) of all H-Darrieus VAWT rotor increase with increase in TSR value to a certain limit and after it starts decrease with further increase of TSR. In the present investigation the Cp and TSR of NACA 63415 (RT-30%) are found to be higher among all considered asymmetrical airfoils. Moreover, Ct values of NACA 63415 (RT-30%) are also high corresponding to all TSR values. This is due to the long duration of attachment of flow with blade surroundings. Hence, NACA 63415 (RT- 30%) airfoil may be considered as an efficient airfoil among S818, GOE 561, GU25-5(11)8, and KENNEDY AND MARSDEN (kenmar) asymmetrical airfoils.

  6. blades

    Directory of Open Access Journals (Sweden)

    Shashishekara S. Talya

    1999-01-01

    Full Text Available Design optimization of a gas turbine blade geometry for effective film cooling toreduce the blade temperature has been done using a multiobjective optimization formulation. Three optimization formulations have been used. In the first, the average blade temperature is chosen as the objective function to be minimized. An upper bound constraint has been imposed on the maximum blade temperature. In the second, the maximum blade temperature is chosen as the objective function to be minimized with an upper bound constraint on the average blade temperature. In the third formulation, the blade average and maximum temperatures are chosen as objective functions. Shape optimization is performed using geometric parameters associated with film cooling and blade external shape. A quasi-three-dimensional Navier–Stokes solver for turbomachinery flows is used to solve for the flow field external to the blade with appropriate modifications to incorporate the effect of film cooling. The heat transfer analysis for temperature distribution within the blade is performed by solving the heat diffusion equation using the finite element method. The multiobjective Kreisselmeier–Steinhauser function approach has been used in conjunction with an approximate analysis technique for optimization. The results obtained using both formulations are compared with reference geometry. All three formulations yield significant reductions in blade temperature with the multiobjective formulation yielding largest reduction in blade temperature.

  7. Numerical study of aero-excitation of steam-turbine rotor blade self-oscillations

    Science.gov (United States)

    Galaev, S. A.; Makhnov, V. Yu.; Ris, V. V.; Smirnov, E. M.

    2018-05-01

    Blade aero-excitation increment is evaluated by numerical solution of the full 3D unsteady Reynolds-averaged Navier-Stokes equations governing wet steam flow in a powerful steam-turbine last stage. The equilibrium wet steam model was adopted. Blade surfaces oscillations are defined by eigen-modes of a row of blades bounded by a shroud. Grid dependency study was performed with a reduced model being a set of blades multiple an eigen-mode nodal diameter. All other computations were carried out for the entire blade row. Two cases are considered, with an original-blade row and with a row of modified (reinforced) blades. Influence of eigen-mode nodal diameter and blade reinforcing on aero-excitation increment is analyzed. It has been established, in particular, that maximum value of the aero-excitation increment for the reinforced-blade row is two times less as compared with the original-blade row. Generally, results of the study point definitely to less probability of occurrence of blade self-oscillations in case of the reinforced blade-row.

  8. Effects of Mie tip-vane on pressure distribution of rotor blade and power augmentation of horizontal axis wind turbine; Yokutan shoyoku Mie ben ni yoru suiheijiku fusha yokumenjo no atsuryoku bunpu no kaizen to seino kojo tono kankei

    Energy Technology Data Exchange (ETDEWEB)

    Shimizu, Y.; Maeda, T.; Kamada, Y. [Mie Univ., Mie (Japan); Seto, H. [Mitsubishi Motors Corp., Tokyo (Japan)

    2000-04-01

    By recent developments of exclusive rotor blade, the efficiency of wind turbine is improved substantially. By measuring pressure on rotor blades of horizontal axis wind turbines rotating in wind tunnels, this report clarified relation between improvement of pressure distribution on main rotor blades by Mie vane and upgrade of wind turbine performance. The results under mentioned have been got by measuring pressure distribution on rotor blades, visualization by tuft, and measuring resistance of Mie vane. (1) The difference of pressure between suction surface and pressure surface on the end of rotor blade increase, and output power of wind turbine improves. (2) Vortex of blade end is inhibited by Mie vane. (3) The reason of reduction on wind turbine performance with Mie vane in aria of high rotating speed ratio is the increase of Mie vane flow resistance.(NEDO)

  9. Hydrogen utilization international clean energy system technology (WE-NET). Subtask 8. Development of hydrogen combustion turbines (development of the main component devices such as turbine blades and rotors); Suiso riyo kokusai clean energy system gijutsu (WE-NET). Subtask 8. Suiso nensho turbine no kaihatsu (turbine yoku, rotor nado shuyo kosei kiki no kaihatsu)

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1997-03-01

    The paper described the result of the fiscal 1996 development relating to hydrogen combustion turbines, as one of the hydrogen utilization technologies, which have excellent environmentality and are expected of remarkably high efficiency. In the film cooling system of first-stage moving/stationary blades, the smaller the pitch of film pore is, the higher the mean cooling efficiency becomes, indicating 0.7 at maximum. As compared with the conventional shower head type, the metal temperature can be reduced 30-40degC. In the recovery type inner (convection) cooling system, by reducing the blade number, the consumption amount of coolant can be reduced 6% in stationary blade and 13% in moving blade, as compared with the result of the preceding year. In the element test of the hybrid cooling system, film cooling efficiency was actually measured by the porous module test equipment, and the result well agreed with the calculation result. In the water cooling system, studied were water (stationary blade) and vapor (moving blade) of the closed cooling structure for realization of a cycle efficiency of 60%. In rotor/disk cooling, analyses were made of seal characteristic grasp tests and characteristics of the rotor. The effect of deflection in the mainstream was small. Besides, proper value of the seal overlapping amount could be obtained. 6 refs., 368 figs., 55 tabs.

  10. Software integration for automated stability analysis and design optimization of a bearingless rotor blade

    Science.gov (United States)

    Gunduz, Mustafa Emre

    to probe the design space of several local minima and maxima. After analysis of numerous samples, an optimum configuration of the design that is more stable than that of the initial design is reached. The above process requires several software tools: CATIA as the CAD tool, ANSYS as the FEA tool, VABS for obtaining the cross-sectional structural properties, and DYMORE for the frequency and dynamic analysis of the rotor. MATLAB codes are also employed to generate input files and read output files of DYMORE. All these tools are connected using ModelCenter.

  11. Reduction of wind powered generator cost by use of a one bladed rotor

    Energy Technology Data Exchange (ETDEWEB)

    Pruyn, R R; Wiesner, W; Ljungstroem, O [ed.

    1976-01-01

    Cost analysis supported by preliminary design studies of one and two bladed wind powered generator units shows that a 30% reduction in acquisition cost can be achieved with a one bladed design. Designs studied were sized for an output power of 1000 kilowatts. The one bladed design has the potential for reducing acquisition cost to $680 per available kilowatt if the unit is located in a region with mean surface winds of 15 mph. Vibratory loads of the one bladed design are significant and will require considerable design attention. The one per rev Coriolis torque caused by blade flapping is the most significant problem. The major source of blade flapping will be the velocity gradient of the ground boundary layer. A torsional vibration isolating coupling may be required in the generator drive to reduce the loads due to this vibratory torque. An inclined flapping hinge also is desirable to cause pitch-flap coupling that will suppress blade flap motions.

  12. Structural experiment of wind turbine blades; Fushayo blade no zairyo rikigakuteki jikken kenkyu

    Energy Technology Data Exchange (ETDEWEB)

    Seki, K; Shimizu, Y; Kuroyanagi, H [Tokai University, Tokyo (Japan)

    1997-11-25

    Aluminum, GFRP and composite of aluminum coated with carbon as structural materials for wind turbine blades were bending-tested, to improve blade bending stiffness, understand stress conditions at each position, and clarify structural dynamic strength by the bending-failure test. It is possible to estimate stress conditions at each position from the test results of displacement and strain at each load. The test results with GFRP are well explained qualitatively by the boundary theory, known as a theory for composite materials. The test gives reasonable material strength data, useful for designing wind turbines of high functions and safety. The results of the blade bending-failure test are in good agreement with the calculated structural blade strength. It is also found that GFRP is a good material of high structural strength for wind turbines. 8 refs., 6 tabs.

  13. Synchronisation phenomenon in three blades rotor driven by regular or chaotic oscillations

    Directory of Open Access Journals (Sweden)

    Szmit Zofia

    2018-01-01

    Full Text Available The goal of the paper is to analysed the influence of the different types of excitation on the synchronisation phenomenon in case of the rotating system composed of a rigid hub and three flexible composite beams. In the model is assumed that two blades, due to structural differences, are de-tuned. Numerical calculation are divided on two parts, firstly the rotating system is exited by a torque given by regular harmonic function, than in the second part the torque is produced by chaotic Duffing oscillator. The synchronisation phenomenon between the beams is analysed both either for regular or chaotic motions. Partial differential equations of motion are solved numerically and resonance curves, time series and Poincaré maps are presented for selected excitation torques.

  14. Applications of Fluorogens with Rotor Structures in Solar Cells.

    Science.gov (United States)

    Ong, Kok-Haw; Liu, Bin

    2017-05-29

    Solar cells are devices that convert light energy into electricity. To drive greater adoption of solar cell technologies, higher cell efficiencies and reductions in manufacturing cost are necessary. Fluorogens containing rotor structures may be helpful in addressing some of these challenges due to their unique twisted structures and photophysics. In this review, we discuss the applications of rotor-containing molecules as dyes for luminescent down-shifting layers and luminescent solar concentrators, where their aggregation-induced emission properties and large Stokes shifts are highly desirable. We also discuss the applications of molecules containing rotors in third-generation solar cell technologies, namely dye-sensitized solar cells and organic photovoltaics, where the twisted 3-dimensional rotor structures are used primarily for aggregation control. Finally, we discuss perspectives on the future role of molecules containing rotor structures in solar cell technologies.

  15. Rotor

    International Nuclear Information System (INIS)

    Gronert, H.; Vetter, J.; Eckert, M.

    1978-01-01

    In the field of hollow high speed rotors there is an increasing demand for progressively higher speeds of safe operation. High speed operation causes support bearings to be carefully designed if the rotor speed is to pass safely through its critical speed of operation where intense vibration is experienced. Also the rotational speed is limited by the peripheral velocity and strength of the outside surface portion of the rotor. The invention proposes that elemental boron, which has great tensile strength and lightness be used to provide a major part of a hollow rotor so that increased operating speeds can be attained. Such a rotor is usable to provide a high speed centrifuge drum. (author)

  16. New morphing blade section designs and structural solutions for smart blades

    DEFF Research Database (Denmark)

    Karakalas, Anargyros A.; Machairas, Theodore; Solomou, Alexandros

    2015-01-01

    Within INNWIND.EU new concepts are investigated having the ultimate goal to reduce the cost per kilowatt-hour of the produced energy. With increasing size of wind turbines, new approaches to load control are required to reduce the stresses in blades. Experimental and numerical studies in the fields...... of helicopter and wind turbine blade research have shown the potential of shape morphing in reducing blade loads. Morphing technologies, along with other control concepts, are investigated under Task 2.3 of WP “Lightweight Rotor”, against aerodynamic compliance and requirements of the complete wind turbine...... the efforts performed within Task 2.2 “Lightweight structural design” of INNWIND.Eu work-package WP2 “Lightweight Rotor” regarding the structural solutions necessary to accommodate the requirements of smart blades developed within work-package WP2 Task 2.3 “Active and passive loads control and alleviation...

  17. Effect of rotor aspect ratio and solidity on a straight-bladed vertical axis wind turbine in three-dimensional analysis by the panel method

    International Nuclear Information System (INIS)

    Li, Qing'an; Maeda, Takao; Kamada, Yasunari; Shimizu, Kento; Ogasawara, Tatsuhiko; Nakai, Alisa; Kasuya, Takuji

    2017-01-01

    Due to the complated flow field and aerodynamic forces characteristics, the performance and safety standard of straight-bladed VAWT have not been full developed. The objective of this study is to investigate the effect of rotor aspect ratio and solidity on the power performance in three-dimensional analysis by panel method. The panel method is based on the assumption of an incompressible and potential flow coupled with a free vortex wake. First of all, the fluctuations of power coefficient and the circulation amount distribution of the bound vortex are discussed at the fixed solidity of σ = 0.064 during rotation. Then, the fluctuations of power coefficient and the circulation amount ratio are also investigated in the spanwise direction of the blade. It can be observed from the results that the peak of power coefficient increases with the increase of the ratio of the diameter and blade span length H/D at the fixed solidity. However, the optimum tip speed ratio was expected to be increased with the increase of H/D. Moreover, in the case of the fixed rotor aspect ratio of H/c = 6, the power coefficient depends on the rotor aspect ratio, rather than the ratio of the diameter and blade span length. Compared with the H/D = 1.2, the circulation amount ratio of H/D = 0.9 indicates a large negative value in the blade center position. - Highlights: • Power and vortex characteristic are discussed with panel method. • Effects of the rotor aspect ratio and solidity on the performance are investigated. • For the σ = 0.064, the maximum power coefficient increases with increasing of H/D. • Circulation amount ratio indicates a large negative value in the case of H/D = 0.9. • Power at the blade central position increases with increasing of rotor aspect ratio.

  18. Results of the benchmark for blade structural models, part A

    DEFF Research Database (Denmark)

    Lekou, D.J.; Chortis, D.; Belen Fariñas, A.

    2013-01-01

    A benchmark on structural design methods for blades was performed within the InnWind.Eu project under WP2 “Lightweight Rotor” Task 2.2 “Lightweight structural design”. The present document is describes the results of the comparison simulation runs that were performed by the partners involved within...... Task 2.2 of the InnWind.Eu project. The benchmark is based on the reference wind turbine and the reference blade provided by DTU [1]. "Structural Concept developers/modelers" of WP2 were provided with the necessary input for a comparison numerical simulation run, upon definition of the reference blade...

  19. Calibration of partial safety factors for wind turbine rotor blades against fatigue failure; Kalibrering af partielle sikkerhedsfaktorer for udmattelse af vindmoellerotorer

    Energy Technology Data Exchange (ETDEWEB)

    Christensen, C.J.; Ronold, K.O.; Thoegersen, M.L.

    2000-08-01

    The report describes a calibration of partial safety factors for wind turbine rotor blades subjected to fatigue loading in flapwise and edgewise bending. While earlier models - developed by the authors - dealt with such calibrations for site-specific individual turbines only, the calibration model applied herein covers an integrated analysis with different turbines on different sites and with different blade materials. The result is an optimized set of partial safety factors, i.e. a set of safety factors that lead to minimum deviation from the target reliability of the achieved reliabilities over the selected scope of turbines, sites and materials. The turbines included in the study cover rated powers of 450-600 kW. The result from the calibration are discussed in relation to the partial safety factors that are given in the Danish codes for design of glass fibre reinforced rotor blades (DS472 and DS456). (au)

  20. Modeling the Elastic and Damping Properties of the Multilayered Torsion Bar-Blade Structure of Rotors of Light Helicopters of the New Generation. 1. Finite-Element Approximation of the Torsion Bar

    Science.gov (United States)

    Paimushin, V. N.; Shishkin, V. M.

    2015-11-01

    A prismatic semiquadratic element with a nonclassical approximation of its displacements is suggested for modeling the composite and soft layers of a torsion bar and multilayered plate-rod structures. The stiffness, weight, damping, and geometric stiffness matrices of the above-mentioned element are obtained. Expressions for computing stresses in the finite element under the action of static loads and vibrations in the resonance zone are presented. Test examples confirming the validity of the element suggested are given. An example of finite element determination of the dynamic response of a multilayered torsion bar in the resonant mode is considered.

  1. Evaluation of feasibility of prestressed concrete for use in wind turbine blades

    Science.gov (United States)

    Leiblein, S.; Londahl, D. S.; Furlong, D. B.; Dreier, M. E.

    1979-01-01

    A preliminary evaluation of the feasibility of the use of prestressed concrete as a material for low cost blades for wind turbines was conducted. A baseline blade design was achieved for an experimental wind turbine that met aerodynamic and structural requirements. Significant cost reductions were indicated for volume production. Casting of a model blade section showed no fabrication problems. Coupled dynamic analysis revealed that adverse rotor tower interactions can be significant with heavy rotor blades.

  2. Helicopter Rotor Load Prediction Using a Geometrically Exact Beam with Multicomponent Model

    DEFF Research Database (Denmark)

    Lee, Hyun-Ku; Viswamurthy, S.R.; Park, Sang Chul

    2010-01-01

    In this paper, an accurate structural dynamic analysis was developed for a helicopter rotor system including rotor control components, which was coupled to various aerodynamic and wake models in order to predict an aeroelastic response and the loads acting on the rotor. Its blade analysis was based...... rotor-blade/control-system model was loosely coupled with various inflow and wake models in order to simulate both hover and forward-flight conditions. The resulting rotor blade response and pitch link loads are in good agreement with those predicted byCAMRADII. The present analysis features both model...... on an intrinsic formulation of moving beams implemented in the time domain. The rotor control system was modeled as a combination of rigid and elastic components. A multicomponent analysis was then developed by coupling the beam finite element model with the rotor control system model to obtain a complete rotor-blade/control...

  3. Design Of Polymer Matrix Composite Materials Used For Helicopter Rotor Blades By Finite Element Method

    OpenAIRE

    Karaaslan, Nevzat Hakan

    2007-01-01

    Gelişmiş helikopter rotor paları genellikle kompozit malzemelerden üretilmektedirler ve yapılarında çeşitli hasarlara neden olabilecek yüksek derecede dinamik ve kararsız aerodinamik çevresel yüklerde çalışmaktadırlar. Bu yükleme şartlarına tekrarlı olarak maruz kalınması kompozit rotor pala yüzey kaplamalarında delaminasyon, çatlak vb. hasarlara neden olabilir. Bu tezin amacı, farklı kompozit rotor pala malzemelerinin, sonlu elemanlar yöntemi ile modellenmesi ve döner kanat yüzey kaplamaları...

  4. A methodology to guide the selection of composite materials in a wind turbine rotor blade design process

    Science.gov (United States)

    Bortolotti, P.; Adolphs, G.; Bottasso, C. L.

    2016-09-01

    This work is concerned with the development of an optimization methodology for the composite materials used in wind turbine blades. Goal of the approach is to guide designers in the selection of the different materials of the blade, while providing indications to composite manufacturers on optimal trade-offs between mechanical properties and material costs. The method works by using a parametric material model, and including its free parameters amongst the design variables of a multi-disciplinary wind turbine optimization procedure. The proposed method is tested on the structural redesign of a conceptual 10 MW wind turbine blade, its spar caps and shell skin laminates being subjected to optimization. The procedure identifies a blade optimum for a new spar cap laminate characterized by a higher longitudinal Young's modulus and higher cost than the initial one, which however in turn induce both cost and mass savings in the blade. In terms of shell skin, the adoption of a laminate with intermediate properties between a bi-axial one and a tri-axial one also leads to slight structural improvements.

  5. Structure of three Zlatoust bulats (Damascus-steel blades)

    Science.gov (United States)

    Schastlivtsev, V. M.; Gerasimov, V. Yu.; Rodionov, D. P.

    2008-08-01

    Chemical composition, structure, and hardness of samples of three Zlatoust bulats (Damascus steels), namely, an Anosov bulat blade (1841), Obukhov bulat blade (1859), and a Shvetsov forged bulat-steel blank (crucible steel) have been investigated. The Anosov bulat possesses all signs of the classical Damascus steel; this is a hypereutectoid carbon steel with a structure formed from chains of carbides against the background of fine pearlite (troostite). A banded pattern is revealed on the surface of the blade. The Obukhov blade cannot be referred to classical Damascus steel. The pattern on the surface of the blade is absent, despite the fact that the initial steel is hypereutectoid. The structure of the blade does not correspond to the structure of classical Damascus steel; this is bainite with numerous cementite particles. The Shvetsov sample cannot be regarded as Damascus steel since it is made from a hypereutectoid steel alloyed by managanese and tungsten. The pattern on the surface of the metal is a consequence of the dendritic structure of the ingot which is developed during forging. The structure of this pattern differs from classical damascene pattern, since the latter is formed due to a specific arrangement of a variety of carbide particles against the pearlitic or some other background obtained during heat treatment.

  6. Probabilistic Structural Analysis of SSME Turbopump Blades: Probabilistic Geometry Effects

    Science.gov (United States)

    Nagpal, V. K.

    1985-01-01

    A probabilistic study was initiated to evaluate the precisions of the geometric and material properties tolerances on the structural response of turbopump blades. To complete this study, a number of important probabilistic variables were identified which are conceived to affect the structural response of the blade. In addition, a methodology was developed to statistically quantify the influence of these probabilistic variables in an optimized way. The identified variables include random geometric and material properties perturbations, different loadings and a probabilistic combination of these loadings. Influences of these probabilistic variables are planned to be quantified by evaluating the blade structural response. Studies of the geometric perturbations were conducted for a flat plate geometry as well as for a space shuttle main engine blade geometry using a special purpose code which uses the finite element approach. Analyses indicate that the variances of the perturbations about given mean values have significant influence on the response.

  7. 100-kW hingeless metal wind turbine blade design, analysis and fabrication

    Science.gov (United States)

    Donham, R. E.; Schmidt, J.; Linscott, B. S.

    1975-01-01

    The design, fabrication and analysis of aluminum wind turbine rotor blades is discussed. The blades are designed to meet criteria established for a 100-kilowatt wind turbine generator operating between 8 and 60-mile-per-hour speeds at 40 revolutions per minute. The design wind speed is 18 miles per hour. Two rotor blades are used on a new facility which includes a hingeless hub and its shaft, gearbox, generator and tower. Experience shows that, for stopped rotors, safe wind speeds are strongly dependent on blade torsional and bending rigidities which the basic D spar structural blade design provides. The 0.25-inch-thick nose skin is brake/bump formed to provide the basic 'D' spar structure for the tapered, twisted blades. Adequate margins for flutter and divergence are predicted from the use of existing, correlated stopped rotor and helicopter rotor analysis programs.

  8. A Review of Sparsity-Based Methods for Analysing Radar Returns from Helicopter Rotor Blades

    Science.gov (United States)

    2016-09-01

    performance study of these algorithms in the particular problem of analysing backscatter signals from rotating blades. The report is organised as follows...provide further insight into the behaviour of the techniques. Here, the algorithms for MP, OMP, CGP, gOMP and ROMP terminate when 10 atoms are

  9. Report on the Audit of Performnce and Reliability of Cobra Helicopter Rotor Blades

    Science.gov (United States)

    1991-05-21

    We are providing this final report for your information and use. The audit was made from January to March 1991. The audit objective was to evaluate...internal controls. The audit was made in response to concerns raised by personnel at the Sharpe Army Depot about the K747 blade’s performance, maintenance, and reliability.

  10. Multi-piece wind turbine rotor blades and wind turbines incorporating same

    Science.gov (United States)

    Moroz,; Mieczyslaw, Emilian [San Diego, CA

    2008-06-03

    A multisection blade for a wind turbine includes a hub extender having a pitch bearing at one end, a skirt or fairing having a hole therethrough and configured to mount over the hub extender, and an outboard section configured to couple to the pitch bearing.

  11. Quantifying uncertainties in the structural response of SSME blades

    Science.gov (United States)

    Nagpal, Vinod K.

    1987-01-01

    To quantify the uncertainties associated with the geometry and material properties of a Space Shuttle Main Engine (SSME) turbopump blade, a computer code known as STAEBL was used. A finite element model of the blade used 80 triangular shell elements with 55 nodes and five degrees of freedom per node. The whole study was simulated on the computer and no real experiments were conducted. The structural response has been evaluated in terms of three variables which are natural frequencies, root (maximum) stress, and blade tip displacements. The results of the study indicate that only the geometric uncertainties have significant effects on the response. Uncertainties in material properties have insignificant effects.

  12. Development and Operation of an Automatic Rotor Trim Control System for use During the UH-60 Individual Blade Control Wind Tunnel Test

    Science.gov (United States)

    Theodore, Colin R.

    2010-01-01

    A full-scale wind tunnel test to evaluate the effects of Individual Blade Control (IBC) on the performance, vibration, noise and loads of a UH-60A rotor was recently completed in the National Full-Scale Aerodynamics Complex (NFAC) 40- by 80-Foot Wind Tunnel [1]. A key component of this wind tunnel test was an automatic rotor trim control system that allowed the rotor trim state to be set more precisely, quickly and repeatably than was possible with the rotor operator setting the trim condition manually. The trim control system was also able to maintain the desired trim condition through changes in IBC actuation both in open- and closed-loop IBC modes, and through long-period transients in wind tunnel flow. This ability of the trim control system to automatically set and maintain a steady rotor trim enabled the effects of different IBC inputs to be compared at common trim conditions and to perform these tests quickly without requiring the rotor operator to re-trim the rotor. The trim control system described in this paper was developed specifically for use during the IBC wind tunnel test

  13. Structural damage and chemical contaminants on reprocessed arthroscopic shaver blades.

    Science.gov (United States)

    Kobayashi, Masahiko; Nakagawa, Yasuaki; Okamoto, Yukihiro; Nakamura, Shinichiro; Nakamura, Takashi

    2009-02-01

    In response to socioeconomic pressure to cut budgets in medicine, single-use surgical instruments are often reprocessed despite potential biological hazard. To evaluate the quality and contaminants of reprocessed shaver blades. Reprocessed shaver blades have mechanical damage and chemical contamination. Controlled laboratory study. Seven blades and 3 abraders were reprocessed 1 time or 3 times and then were assessed. In the first part of the study, structural damage on the blades after 3 reprocessings was compared to that after 1 reprocessing using optical microscopy. In the second part, surface damage was observed using optical microscopy and scanning electron microscopy; elemental and chemical analyses of contaminants found by the microscopy were performed using scanning electron microscopy/energy dispersive x-ray spectroscopy, scanning Auger microscopy, and Fourier transform infrared spectroscopy. Optical microscopic examination revealed abrasion on the surface of the inner blade and cracks on the inner tube after 1 reprocessing. These changes were more evident after 3 reprocessings. Scanning electron microscopy/energy dispersive x-ray spectroscopy of the inner cutter of the blade reprocessed once showed contaminants containing calcium, carbon, oxygen, and silicon, and Fourier transform infrared spectroscopy demonstrated biological protein consisting mainly of collagen, some type of salts, and polycarbonate used in plastic molding. Scanning electron microscopy/energy dispersive x-ray spectroscopy of the inner cutter of the reprocessed abrader revealed contaminants containing carbon, calcium, phosphorous, and oxygen, and Fourier transform infrared spectroscopy showed H2O, hydroxyapatite, and hydroxyl proteins. Scanning Auger microscopy showed that the tin-nickel plating on the moving blade and abrader was missing in some locations. This is the first study to evaluate both mechanical damage and chemical contaminants containing collagen, hydroxyapatite, and salts

  14. Optimization of Root Section for Ultra-long Steam Turbine Rotor Blade

    Czech Academy of Sciences Publication Activity Database

    Hála, Jindřich; Luxa, Martin; Šimurda, David; Bobčík, M.; Novák, O.; Rudas, B.; Synáč, J.

    2018-01-01

    Roč. 27, č. 2 (2018), s. 95-102 ISSN 1003-2169 R&D Projects: GA TA ČR(CZ) TA03020277; GA TA ČR TH02020057 Institutional support: RVO:61388998 Keywords : steam turbine * blade cascade * root section Subject RIV: BK - Fluid Dynamics OBOR OECD: Fluids and plasma physics (including surface physics) Impact factor: 0.678, year: 2016

  15. On the design and structural analysis of jet engine fan blade structures

    Science.gov (United States)

    Amoo, Leye M.

    2013-07-01

    Progress in the design and structural analysis of commercial jet engine fan blades is reviewed and presented. This article is motivated by the key role fan blades play in the performance of advanced gas turbine jet engines. The fundamentals of the associated physics are emphasized. Recent developments and advancements have led to an increase and improvement in fan blade structural durability, stability and reliability. This article is intended as a high level review of the fan blade environment and current state of structural design to aid further research in developing new and innovative fan blade technologies.

  16. Dermal uptake and excretion of 4,4'-methylenedianiline during rotor blade production in helicopter industry--an intervention study.

    Science.gov (United States)

    Weiss, Tobias; Schuster, Hubert; Müller, Johannes; Schaller, Karl-Heinz; Drexler, Hans; Angerer, Jürgen; Käfferlein, Heiko U

    2011-10-01

    Workers using composite materials by fibre reinforced laminate technology are exposed to 4,4'-methylenedianiline (MDA), a liver toxicant and suspected human carcinogen, during the production of rotor blades in helicopter industry. The aim of the study presented here was to assess the internal dose of MDA and the suitability of various personal protection measures at the workplace. Ambient monitoring and biological monitoring was carried out by analysing MDA in air and urine samples in seven workers of a highly specialized workplace (rotor blade production). Three different concepts of personal protection measures were applied to study the route of uptake and to evaluate strategies in decreasing workplace exposure. In addition, elimination kinetics of MDA was studied in three workers who were exposed to MDA on three consecutive working days. Ambient monitoring consistently provided air levels at or below the limit of quantification of 0.1 μg m(-3). Nevertheless, MDA was detected in 89% of all post-shift urine samples and median concentration was 4.2 μg l(-1). MDA in urine were >20 times higher than expected on data from ambient monitoring alone. A significant decrease in exposure could be achieved when workers have worn MDA-protective overalls in combination with MDA-protective gloves and a splash protection shield (from 9.8 μg l(-1) down to 3.7 μg l(-1)). The results show that MDA is taken up primarily via the skin at the workplaces under study. The excretion of MDA in urine was observed to be delayed after dermal exposure. Exposure assessment of MDA should be carried out by biological monitoring rather than ambient monitoring. For this purpose, urine samples midweek or at the end of the week should be used based on the observed delay in the excretion of MDA after dermal absorption. Uptake of MDA via the skin could not be completely avoided even if state-of-the-art personal protection measures were applied.

  17. Computational fluid dynamics analysis of a twisted airfoil shaped two-bladed H-Darrieus rotor made from fibreglass reinforced plastic (FRP)

    Energy Technology Data Exchange (ETDEWEB)

    Gupta, Rajat; Roy, Sukanta; Biswas, Agnimitra [Department of Mechanical Engineering, National Institute of Technology, Silchar, Assam, 788010 (India)

    2010-07-01

    H-Darrieus rotor is a lift type device having two to three blades designed as airfoils. The blades are attached vertically to the central shaft through support arms. The support to vertical axis helps the rotor maintain its shape. In this paper, Computational Fluid Dynamics (CFD) analysis of an airfoil shaped two-bladed H-Darrieus rotor using Fluent 6.2 software was performed. Based on the CFD results, a comparative study between experimental and computational works was carried out. The H-Darrieus rotor was 20cm in height, 5cm in chord and twisted with an angle of 30{sup o} at the trailing end. The blade material of rotor was Fiberglass Reinforced Plastic (FRP). The experiments were earlier conducted in a subsonic wind tunnel for various height-to-diameter (H/D) ratios. A two dimensional computational modeling was done with the help of Gambit tool using unstructured grid. Realistic boundary conditions were provided for the model to have synchronization with the experimental conditions. Two dimensional steady-state segregated solver with absolute velocity formulation and cell based grid was considered, and a standard k-epsilon viscous model with standard wall functions was chosen. A first order upwind discretization scheme was adopted for pressure velocity coupling of the flow. The inlet velocities and rotor rotational speeds were taken from the experimental results. From the computational analysis, power coefficient (Cp) and torque coefficient (Ct) values at ten different H/D ratios namely 0.85, 1.0, 1.10, 1.33, 1.54, 1.72, 1.80, 1.92, 2.10 and 2.20 were calculated in order to predict the performances of the twisted H-rotor. The variations of Cp and Ct with tip speed ratios were analyzed and compared with the experimental results. The standard deviations of computational Cp and Ct from experimental Cp and Ct were obtained. From the computational analysis, the highest values of Cp and Ct were obtained at H/D ratios of 1.0 and 1.54 respectively. The deviation of

  18. A comparative study of finite element methodologies for the prediction of torsional response of bladed rotors

    International Nuclear Information System (INIS)

    Scheepers, R.; Heyns, P. S.

    2016-01-01

    The prevention of torsional vibration-induced fatigue damage to turbo-generators requires determining natural frequencies by either field testing or mathematical modelling. Torsional excitation methods, measurement techniques and mathematical modelling are active fields of research. However, these aspects are mostly considered in isolation and often without experimental verification. The objective of this work is to compare one dimensional (1D), full three dimensional (3D) and 3D cyclic symmetric (3DCS) Finite element (FE) methodologies for torsional vibration response. Results are compared to experimental results for a small-scale test rotor. It is concluded that 3D approaches are feasible given the current computing technology and require less simplification with potentially increased accuracy. Accuracy of 1D models may be reduced due to simplifications but faster solution times are obtained. For high levels of accuracy model updating using field test results is recommended

  19. Intelligent production of rotor blades using IT-aided automation approaches; Intelligente Fertigung von Rotorblaettern durch IT-gestuetzte Automationsansaetze

    Energy Technology Data Exchange (ETDEWEB)

    Ohlendorf, J.H.; Thoben, K.D. [Bremen Univ. (Germany). BIK Institut fuer integrierte Produktentwicklung; Hans, C.; Ghrairi, Z. [Bremer Institut fuer Produktion und Logistik GmbH, Bremen (Germany)

    2010-08-15

    In this paper, the necessity of a control system for resin infusion and curing was elaborated with the example of rotor blade manufacturing. Also, an innovative multi-component learning control system that is based on the results of the iReMo-project was introduced. It reveals so-far hidden processes within the moulding tools via a sophisticated sensor-network, meets all imposed requirements and will therewith considerably change and improve the moulding process of reinforced polymer composite materials. In an environment that has little contact with the automation technology today, these innovations already bear a great potential to increase efficiency and quality and reduce costs and lead times. Further benefits will result from the interconnection with other automation solutions for fibre-reinforced composites products, i.e., the automatic placement of fabrics in the mould and will be subject to future research activities. An emphasis will be put on the continuous data management to assure quality and traceability. A consequent gathering and filing of all product data in terms of a Product Lifecyle Management (PLM) would be also possible for fibre-reinforced composites. (orig.)

  20. Design of Wind Turbine Blades

    DEFF Research Database (Denmark)

    McGugan, Malcolm

    2016-01-01

    In this section the research program framework for European PhD network MARE-WINT is presented, particularly the technology development work focussing on reliability/maintenance and the models describing multi-body fluid structure interaction for the Rotor Blade structure. In order to give...

  1. Probabilistic structural analysis to quantify uncertainties associated with turbopump blades

    Science.gov (United States)

    Nagpal, Vinod K.; Rubinstein, Robert; Chamis, Christos C.

    1987-01-01

    A probabilistic study of turbopump blades has been in progress at NASA Lewis Research Center for over the last two years. The objectives of this study are to evaluate the effects of uncertainties in geometry and material properties on the structural response of the turbopump blades to evaluate the tolerance limits on the design. A methodology based on probabilistic approach has been developed to quantify the effects of the random uncertainties. The results of this study indicate that only the variations in geometry have significant effects.

  2. In-plane inertial coupling in tuned and severely mistuned bladed disks

    Science.gov (United States)

    Crawley, E. F.

    1982-01-01

    A model has been developed and verified for blade-disk-shaft coupling in rotors due to the in-plane rigid body modes of the disk. An analytic model has been developed which couples the in-plane rigid body modes of the disk on an elastic shaft with the blade bending modes. Bench resonance test were carried out on the M.I.T. Compressor Rotor, typical of research rotors with flexible blades and a thick rigid disk. When the rotor was carefully tuned, the structural coupling of the blades by the disks was confined to zero and one nodal diameter modes, whose modal frequencies were greater than the blade cantilever frequency. In the case of the tuned rotor, and in two cases where severe mistuning was intentionally introduced, agreement between the predicted and observed natural frequencies is excellent. The analytic model was then extended to include the effects of constant angular rotation of the disk.

  3. Steady State Structural Analysis of High Pressure Gas Turbine Blade using Finite Element Analysis

    Science.gov (United States)

    Mazarbhuiya, Hussain Mahamed Sahed Mostafa; Murari Pandey, Krishna

    2017-08-01

    In gas turbines the major portion of performance dependency lies upon turbine blade design. Turbine blades experience very high centrifugal, axial and tangential force during power generation. While withstanding these forces blades undergo elongation. Different methods have proposed for better enhancement of the mechanical properties of blade to withstand in extreme condition. Present paper describes the stress and elongation for blades having properties of different materials. Steady state structural analysis have performed in the present work for different materials (In 625, In 718, In 738, In 738 LC, MAR M246, Ni-Cr, Ti-alloy, Ti-Al, Ti-T6, U500). Remarkable finding is that the root of the blade is subjected to maximum stress for all blade materials and the blade made of MAR M246 has less stress and deformation among all other blade materials which can be selected as a suitable material for gas turbine blade.

  4. Wind turbine rotor blade monitoring using digital image correlation: a comparison to aeroelastic simulations of a multi-megawatt wind turbine

    International Nuclear Information System (INIS)

    Winstroth, J; Ernst, B; Seume, J R; Schoen, L

    2014-01-01

    Optical full-field measurement methods such as Digital Image Correlation (DIC) provide a new opportunity for measuring deformations and vibrations with high spatial and temporal resolution. However, application to full-scale wind turbines is not trivial. Elaborate preparation of the experiment is vital and sophisticated post processing of the DIC results essential. In the present study, a rotor blade of a 3.2 MW wind turbine is equipped with a random black-and-white dot pattern at four different radial positions. Two cameras are located in front of the wind turbine and the response of the rotor blade is monitored using DIC for different turbine operations. In addition, a Light Detection and Ranging (LiDAR) system is used in order to measure the wind conditions. Wind fields are created based on the LiDAR measurements and used to perform aeroelastic simulations of the wind turbine by means of advanced multibody codes. The results from the optical DIC system appear plausible when checked against common and expected results. In addition, the comparison of relative out-ofplane blade deflections shows good agreement between DIC results and aeroelastic simulations

  5. Wind turbine rotor blade monitoring using digital image correlation: a comparison to aeroelastic simulations of a multi-megawatt wind turbine

    Science.gov (United States)

    Winstroth, J.; Schoen, L.; Ernst, B.; Seume, J. R.

    2014-06-01

    Optical full-field measurement methods such as Digital Image Correlation (DIC) provide a new opportunity for measuring deformations and vibrations with high spatial and temporal resolution. However, application to full-scale wind turbines is not trivial. Elaborate preparation of the experiment is vital and sophisticated post processing of the DIC results essential. In the present study, a rotor blade of a 3.2 MW wind turbine is equipped with a random black-and-white dot pattern at four different radial positions. Two cameras are located in front of the wind turbine and the response of the rotor blade is monitored using DIC for different turbine operations. In addition, a Light Detection and Ranging (LiDAR) system is used in order to measure the wind conditions. Wind fields are created based on the LiDAR measurements and used to perform aeroelastic simulations of the wind turbine by means of advanced multibody codes. The results from the optical DIC system appear plausible when checked against common and expected results. In addition, the comparison of relative out-ofplane blade deflections shows good agreement between DIC results and aeroelastic simulations.

  6. An advanced structural trailing edge modelling method for wind turbine blades

    DEFF Research Database (Denmark)

    Haselbach, Philipp Ulrich

    2017-01-01

    to ultimate loads. The prediction accuracy of the numerical simulations was compared to a certification load case and a full-scale ultimate limit state test of a 34 m wind turbine rotor blade. The displacements, stresses and strains show reasonably good agreement and demonstrate the capabilities...

  7. Report on the achievements in fiscal 1998. Hydrogen utilizing international clean energy system technology (WE-NET). Subtask 8. Development of hydrogen combustion turbine (development of major components such as turbine blades and rotors); 1998 nendo suiso riyo kokusai clean energy system gijutsu (WE-NET). 8. Suiso nensho turbine no kaihatsu (turbine yoku, rotor nado shuyo kosei kiki no kaihatsu)

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1999-03-01

    The present research and development is intended to establish the fundamental technologies required to develop a pilot plant, by investigating development of such major component devices as turbine blades and rotors in a hydrogen combustion turbine. In the turbine moving and stator blade cooling technology, it is intended to achieve the power plant efficiency of 60% (based on HHV) as established in the interim evaluation performed in fiscal 1996. Therefore, the necessary element tests, detailed blade design, and partial fabrication were moved forward on the three kinds of the selected blade cooling systems as the cooling systems that can deal with the steam temperature condition as high as 1,700 degrees C. Fiscal 1998 will execute the design and fabrication of test blades and testing devices for blade cooling evaluation tests to be performed at Tashiro Township in Akita Prefecture. At the same time, evaluation and selection will be made on the three kinds of the cooling blades. In the rotor cooling technology, for the purpose of analyzing the rolling-in phenomenon of steam in the main turbine flow, a method will be developed to analyze rotor disk cavity temperatures based on CFD, the basic sealing conditions based thereon will be discussed, and generalization will be made on the rotor cooling technology. (NEDO)

  8. Calibration of partial safety factors for wind turbine rotor blades against fatigue; Kalibrering af partielle sikkerhedsfaktorer for udmattelse af vindmoellerotorer. Bilagsrapport

    Energy Technology Data Exchange (ETDEWEB)

    Christensen, C.J.; Ronold, K.O.; Thoegersen, M.L.

    2000-08-01

    The report describes a calibration of partial safety factors for wind turbine rotor blades subjected to fatigue loading in flapwise and edgewise bending. While earlier models - developed by the authors - dealt with such calibrations for site-specific individual turbines only, the calibration model applied herein covers an integrated analysis with different turbines on different sites and with different blade materials. The result is an optimized set of partial safety factors, i.e. a set of safety factors that lead to minimum deviation from the target reliability of the achieved reliabilities over the selected scope of turbines, sites and materials. The turbines included in the study cover rated powers of 450-600 kW. (au)

  9. Aeroelastic multidisciplinary design optimization of a swept wind turbine blade

    DEFF Research Database (Denmark)

    Pavese, Christian; Tibaldi, Carlo; Zahle, Frederik

    2017-01-01

    Mitigating loads on a wind turbine rotor can reduce the cost of energy. Sweeping blades produces a structural coupling between flapwise bending and torsion, which can be used for load alleviation purposes. A multidisciplinary design optimization (MDO) problem is formulated including the blade sweep...

  10. Merenje vibracija i relevantnih parametara leta transportnog helikoptera Mi-8 sa revitalizovanim lopaticama nosećeg rotora / Vibration and flight data measurement on the transport helicopter Mi-8 with replaced main rotor blades

    Directory of Open Access Journals (Sweden)

    Veljko Rakonjac

    2004-11-01

    Full Text Available Rad se odnosi na merenje parametara leta transportnog helikoptera ruske proizvodnje Mi-8 sa ugrađenim originalnim, kao i revitalizovanim - delimično kompozitnim lopaticama nosećeg rotora. Cilj merenja bio je dobijanje relevantnih podataka za ocenu kvaliteta revitalizovanih lopatica usled zamene lopatica nosećeg rotora. Prikazani su oprema, postupak i analiza rezultata merenja parametara leta i vibracija, uz poseban osvrt na probleme izazvane uticajem vibracija na mernu opremu. / This paper presents helicopter flight data acquisition made on the Russian helicopter Mi-8 with its original main rotor blades as well as with regenerated, partially composite ones. The purpose of the measurement was collecting data for flight quality of the main rotor composite blades changing the actual main rotor blades. This paper also presents equipment procedures and analysis of flight data and vitration measurements with special attention to problems caused by vibration influence on equipment.

  11. Multi-life-stage monitoring system based on fibre bragg grating sensors for more reliable wind turbine rotor blades: Experimental and numerical analysis of deformation and failure in composite materials

    DEFF Research Database (Denmark)

    Pereira, Gilmar Ferreira

    , design and optimisation of offshore wind turbines. The MareWint main scientific objective is to optimise the design of offshore wind turbines, maximise reliability, and minimise maintenance costs. Integrated within the innovative rotor blades work-package, this PhD project is focused on damage analysis...... are used to improve the design process, and the implemented sensor are used to control the manufacturing and operation stage of a wind turbine rotor blade. The FBG sensors measurement principle is analysed from a multi-life-stage (design, material testing, manufacturing, and operation) perspective......, and supported/validated by numerical models, software tools, signal post-processing, and experimental validation. The damage in the wind turbine rotor blade is analysed from a material perspective (fibre reinforced polymers) and used as a design property, meaning that damage is accepted in an operational wind...

  12. Structural Design of SynRM Rotor, and the Effect on Power Factor

    DEFF Research Database (Denmark)

    Henriksen, Matthew Lee; Jensen, Bogi Bech; Mijatovic, Nenad

    2015-01-01

    In this paper, structural designs for multiple synchoronous reluctance machine (SynRM) rotor configurations are presented. The rotor flux bridges are increased in thickness until mechanical integrity is achieved, and then the performance of the resulting SynRM is observed. After performing this a...... this analysis for SynRM rotors with different barrier numbers and different flux bridge configurations, this paper concludes with recommendations regarding the mechanical design of SynRM rotors....

  13. CFD simulation of rotor aerodynamic performance when using additional surface structure array

    Science.gov (United States)

    Wang, Bing; Kong, Deyi

    2017-10-01

    The present work analyses the aerodynamic performance of the rotor with additional surface structure array in an attempt to maximize its performance in hover flight. The unstructured grids and the Reynolds Average Navier-Stokes equations were used to calculate the performance of the prototype rotor and the rotor with additional surface structure array in the air. The computational fluid dynamics software FLUENT was used to simulate the thrust of the rotors. The results of the calculations are in reasonable agreement with experimental data, which shows that the calculation model used in this work is useful in simulating the performance of the rotor with additional surface structure array. With this theoretical calculation model, the thrusts of the rotors with arrays of surface structure in three different shapes were calculated. According to the simulation results and the experimental data, the rotor with triangle surface structure array has better aerodynamic performance than the other rotors. In contrast with the prototype rotor, the thrust of the rotor with triangle surface structure array increases by 5.2% at the operating rotating speed of 3000r/min, and the additional triangle surface structure array has almost no influence on the efficiency of the rotor.

  14. Probabilistic SSME blades structural response under random pulse loading

    Science.gov (United States)

    Shiao, Michael; Rubinstein, Robert; Nagpal, Vinod K.

    1987-01-01

    The purpose is to develop models of random impacts on a Space Shuttle Main Engine (SSME) turbopump blade and to predict the probabilistic structural response of the blade to these impacts. The random loading is caused by the impact of debris. The probabilistic structural response is characterized by distribution functions for stress and displacements as functions of the loading parameters which determine the random pulse model. These parameters include pulse arrival, amplitude, and location. The analysis can be extended to predict level crossing rates. This requires knowledge of the joint distribution of the response and its derivative. The model of random impacts chosen allows the pulse arrivals, pulse amplitudes, and pulse locations to be random. Specifically, the pulse arrivals are assumed to be governed by a Poisson process, which is characterized by a mean arrival rate. The pulse intensity is modelled as a normally distributed random variable with a zero mean chosen independently at each arrival. The standard deviation of the distribution is a measure of pulse intensity. Several different models were used for the pulse locations. For example, three points near the blade tip were chosen at which pulses were allowed to arrive with equal probability. Again, the locations were chosen independently at each arrival. The structural response was analyzed both by direct Monte Carlo simulation and by a semi-analytical method.

  15. Criteria for the provision and assembly of the rotor blades of a 300 MW low pressure steam turbine for electrical generation; Criterios para el suministro y ensambles de la alabes de rotor de turbina de vapor de 300 MW baja presion para generacion electrica

    Energy Technology Data Exchange (ETDEWEB)

    Bertin, Galo; Felix, Jorge A; Quijano, Octavio [Especialistas en Turbopartes, S.A. de C.V., Queretaro, Queretaro (Mexico)

    2007-11-15

    This paper presents some of the main criteria to consider from the inspection, disassembling and assembly of blades with different root types of a turbine rotor of steam turbines for power generation, having as an aim to count on a reliable rotor, fulfilling with the equipment original design and norms and international standards. [Spanish] Este trabajo presenta algunos de los criterios principales a considerar desde la inspeccion, desmontaje y montaje de alabes de diferentes tipos de raiz de un rotor de turbinas de vapor de generacion electrica, teniendo como finalidad contar con un rotor confiable, cumpliendo con el diseno original del equipo y con normas y estandares internacionales.

  16. Design, fabrication, and testing of an ultrasonic de-icing system for helicopter rotor blades

    Science.gov (United States)

    Palacios, Jose Luis

    A low-power, non-thermal ultrasonic de-icing system is introduced as a possible substitute for current electro-thermal systems. The system generates delaminating ultrasonic transverse shear stresses at the interface of accreted ice. A PZT-4 disk driven at 28.5 KHz (radial resonance of the disk) instantaneously de-bonds 2 mm thick freezer ice layers. The ice layers are accreted to a 0.7 mm thick, 30.4 cm x 30.4 cm steel plate at an environment temperature of -20°C. A power input of 50 Watts is applied to the actuator (50 V, 19.6 KV/m), which translates to a de-icing power of 0.07 W/cm2. A finite element model of the actuator bonded to the isotropic plate is used to guide the design of the system, and predicts the transverse shear stresses at the ice interface. Wind tunnel icing tests were conducted to demonstrate the potential use of the proposed system under impact icing conditions. Both glaze ice and rime ice were generated on steel and composite plates by changing the cloud conditions of the wind tunnel. Continuous ultrasonic vibration prevented impact ice formation around the actuator location at an input power not exceeding 0.18 W/cm 2 (1.2 W/in2). As ice thickness reached a critical thickness of approximately 1.2 mm, shedding occurred on those locations where ultrasonic transverse shear stresses exceeded the shear adhesion strength of the ice. Finite element transverse shear stress predictions correlate with observed experimental impact ice de-bonding behavior. To increase the traveling distance of propagating ultrasonic waves, ultrasonic shear horizontal wave modes are studied. Wave modes providing large modal interface transverse shear stress concentration coefficients (ISCC) between the host structure (0.7 mm thick steel plate) and accreted ice (2.5 mm thick ice layer) are identified and investigated for a potential increase in the wave propagation distance. Ultrasonic actuators able to trigger these optimum wave modes are designed and fabricated. Despite

  17. Wind Turbine Rotors with Active Vibration Control

    DEFF Research Database (Denmark)

    Svendsen, Martin Nymann

    that the basic modes of a wind turbine blade can be effectively addressed by an in-blade ‘active strut’ actuator mechanism. The importance of accounting for background mode flexibility is demonstrated. Also, it is shown that it is generally possible to address multiple beam modes with multiple controllers, given...... in the targeted modes and the observed spill-over to other modes is very limited and generally stabilizing. It is shown that physical controller positioning for reduced background noise is important to the calibration. By simulation of the rotor response to both simple initial conditions and a stochastic wind......This thesis presents a framework for structural modeling, analysis and active vibration damping of rotating wind turbine blades and rotors. A structural rotor model is developed in terms of finite beam elements in a rotating frame of reference. The element comprises a representation of general...

  18. Theoretical and experimental analysis of cyclic stresses in gas turbine rotor blades, taking thermal fatigue into account (low cycle fatigue). Theoretische und experimentelle Analyse der zyklischen Beanspruchung von Gasturbinenlaufschaufeln unter besonderer Beruecksichtigung der thermischen Ermuedung (low cycle fatigue)

    Energy Technology Data Exchange (ETDEWEB)

    Hoelscher, R.

    1982-08-01

    The author is concerned with determining the life of highly stressed hot components of gas turbines. The main point of the experimental and theoretical investigations is the analysis of the cyclic stresses of an uncooled turbine rotor blade of an aircraft gas turbine ATAR 101. Apart from simulating cyclic load changes of turbine blades on a model test rig, models of service life predictions are prepared and tested. (HAG).

  19. Blade attachment assembly

    Science.gov (United States)

    Garcia-Crespo, Andres Jose; Delvaux, John McConnell; Miller, Diane Patricia

    2016-05-03

    An assembly and method for affixing a turbomachine rotor blade to a rotor wheel are disclosed. In an embodiment, an adaptor member is provided disposed between the blade and the rotor wheel, the adaptor member including an adaptor attachment slot that is complementary to the blade attachment member, and an adaptor attachment member that is complementary to the rotor wheel attachment slot. A coverplate is provided, having a coverplate attachment member that is complementary to the rotor wheel attachment slot, and a hook for engaging the adaptor member. When assembled, the coverplate member matingly engages with the adaptor member, and retains the blade in the adaptor member, and the assembly in the rotor wheel.

  20. A Study of Active Rotor-Blade Vibration Control using Electro-Magnetic Actuation - Part I: Theory

    DEFF Research Database (Denmark)

    Christensen, Rene Hardam; Santos, Ilmar

    2004-01-01

    actuators fixed directly in the blades. However, due to the impracticability and problems by fixing actuators in the rotating blades, it is for practical application of great interest to study whether the vibrations can be controlled using shaft-based actuators, i.e. electro-magnetic bearings...

  1. Open Rotor Development

    Science.gov (United States)

    Van Zante, Dale E.; Rizzi, Stephen A.

    2016-01-01

    The ERA project executed a comprehensive test program for Open Rotor aerodynamic and acoustic performance. System studies used the data to estimate the fuel burn savings and acoustic margin for an aircraft system with open rotor propulsion. The acoustic measurements were used to produce an auralization that compares the legacy blades to the current generation of open rotor designs.

  2. Flow Structures within a Helicopter Rotor Hub Wake

    Science.gov (United States)

    Elbing, Brian; Reich, David; Schmitz, Sven

    2015-11-01

    A scaled model of a notional helicopter rotor hub was tested in the 48'' Garfield Thomas Water Tunnel at the Applied Research Laboratory Penn State. The measurement suite included total hub drag and wake velocity measurements (LDV, PIV, stereo-PIV) at three downstream locations. The main objective was to understand the spatiotemporal evolution of the unsteady wake between the rotor hub and the nominal location of the empennage (tail). Initial analysis of the data revealed prominent two- and four-per-revolution fluid structures linked to geometric hub features persisting into the wake far-field. In addition, a six-per-revolution fluid structure was observed in the far-field, which is unexpected due to the lack of any hub feature with the corresponding symmetry. This suggests a nonlinear interaction is occurring within the wake to generate these structures. This presentation will provide an overview of the experimental data and analysis with particular emphasis on these six-per-revolution structures.

  3. Efficiency of operation of wind turbine rotors optimized by the Glauert and Betz methods

    Science.gov (United States)

    Okulov, V. L.; Mikkelsen, R.; Litvinov, I. V.; Naumov, I. V.

    2015-11-01

    The models of two types of rotors with blades constructed using different optimization methods are compared experimentally. In the first case, the Glauert optimization by the pulsed method is used, which is applied independently for each individual blade cross section. This method remains the main approach in designing rotors of various duties. The construction of the other rotor is based on the Betz idea about optimization of rotors by determining a special distribution of circulation over the blade, which ensures the helical structure of the wake behind the rotor. It is established for the first time as a result of direct experimental comparison that the rotor constructed using the Betz method makes it possible to extract more kinetic energy from the homogeneous incoming flow.

  4. Experimental tests of the effect of rotor diameter ratio and blade number to the cross-flow wind turbine performance

    Science.gov (United States)

    Susanto, Sandi; Tjahjana, Dominicus Danardono Dwi Prija; Santoso, Budi

    2018-02-01

    Cross-flow wind turbine is one of the alternative energy harvester for low wind speeds area. Several factors that influence the power coefficient of cross-flow wind turbine are the diameter ratio of blades and the number of blades. The aim of this study is to find out the influence of the number of blades and the diameter ratio on the performance of cross-flow wind turbine and to find out the best configuration between number of blades and diameter ratio of the turbine. The experimental test were conducted under several variation including diameter ratio between outer and inner diameter of the turbine and number of blades. The variation of turbine diameter ratio between inner and outer diameter consisted of 0.58, 0.63, 0.68 and 0.73 while the variations of the number of blades used was 16, 20 and 24. The experimental test were conducted under certain wind speed which are 3m/s until 4 m/s. The result showed that the configurations between 0.68 diameter ratio and 20 blade numbers is the best configurations that has power coefficient of 0.049 and moment coefficient of 0.185.

  5. Design of a wind turbine rotor for maximum aerodynamic efficiency

    DEFF Research Database (Denmark)

    Johansen, Jeppe; Aagaard Madsen, Helge; Gaunaa, Mac

    2009-01-01

    The design of a three-bladed wind turbine rotor is described, where the main focus has been highest possible mechanical power coefficient, CP, at a single operational condition. Structural, as well as off-design, issues are not considered, leading to a purely theoretical design for investigating...... maximum aerodynamic efficiency. The rotor is designed assuming constant induction for most of the blade span, but near the tip region, a constant load is assumed instead. The rotor design is obtained using an actuator disc model, and is subsequently verified using both a free-wake lifting line method...

  6. Materials of large wind turbine blades: Recent results in testing and modeling

    DEFF Research Database (Denmark)

    Mishnaevsky, Leon; Brøndsted, Povl; Nijssen, Rogier

    2012-01-01

    The reliability of rotor blades is the pre-condition for the development and wide use of large wind turbines. In order to accurately predict and improve the wind turbine blade behavior, three main aspects of the reliability and strength of rotor blades were considered: (i) development of methods...... of the effect of the microstructure of wind turbine blade composites on their strength and ways of microstructural optimization of the materials. By testing reference coupons, the effect of testing parameters (temperature and frequency) on the lifetime of blade composites was investigated, and the input data...... clustering, misalignments, interface properties and other factors on the strength and lifetime of the wind turbine blade materials were investigated in the micromechanical finite element simulations. The results described in this paper stem from the Rotor Structure and Materials task of the UPWIND project...

  7. Valve-aided twisted Savonius rotor

    Energy Technology Data Exchange (ETDEWEB)

    Jaya Rajkumar, M.; Saha, U.K.

    2006-05-15

    Accessories, such as end plates, deflecting plates, shielding and guide vanes, may increase the power of a Savonius rotor, but make the system structurally complex. In such cases, the rotor can develop a relatively large torque at small rotational speeds and is cheap to build, however it harnesses only a small fraction of the incident wind energy. Another proposition for increasing specific output is to place non-return valves inside the concave side of the blades. Such methods have been studied experimentally with a twisted-blade Thus improving a Savonius rotor's energy capture. This new concept has been named as the 'Valve-Aided Twisted Savonius'rotor. Tests were conducted in a low-speed wind tunnel to evaluate performance. This mechanism is found to be independent of flow direction, and shows potential for large machines. [Author].

  8. Termovision and electricity capacitance measurements as a evaluation of a helicopter rotor’s blades delamination

    Directory of Open Access Journals (Sweden)

    Gębura Andrzej

    2015-12-01

    Full Text Available The article presents essential elements reached during investigations of heat section of rotor blades which have been done in AFIT. The investigations were related to a valuation of helicopter’s rotor blades delamination. They used a method of thermal field measurement as well as a electricity capacitance between an airframe and a heat element of the installation. A suggestion of such measurements appeared during the disassembly of rotor blade heat sections when some local unglue of heat element’s tape from the structure of blade’s heating pack has seen. Spots nearby separation of adhesive are a potential area of a local temperature increase, both the electric heating element and the mechanical structure of the blade. This is especially dangerous for composite structures. Overheated composite structures characterized by reduced flexibility and becomes prone to cracking. Therefore, the possibility of non-invasive monitoring adhesive spots, without removing the blades would be particularly useful.

  9. Performance ‘S’ Type Savonius Wind Turbine with Variation of Fin Addition on Blade

    Science.gov (United States)

    Pamungkas, S. F.; Wijayanto, D. S.; Saputro, H.; Widiastuti, I.

    2018-01-01

    Wind power has been receiving attention as the new energy resource in addressing the ecological problems of burning fossil fuels. Savonius wind rotor is a vertical axis wind turbines (VAWT) which has relatively simple structure and low operating speed. These characteristics make it suitable for areas with low average wind speed as in Indonesia. To identify the performance of Savonius rotor in generating electrical energy, this research experimentally studied the effect of fin addition for the ‘S’ shape of Savonius VAWT. The fin is added to fill the space in the blade in directing the wind flow. This rotor has two turbine blades, a rotor diameter of 1.1 m and rotor height of 1.4 m, used pulley transmission system with 1:4.2 multiplication ratio, and used a generator type PMG 200 W. The research was conducted during dry season by measuring the wind speed in the afternoon. The average wind speed in the area is 2.3 m/s with the maximum of 4.5 m/s. It was found that additional fin significantly increase the ability of Savonius rotor VAWT to generate electrical energy shown by increasing of electrical power. The highest power generated is 13.40 Watt at a wind speed of 4.5 m/s by adding 1 (one) fin in the blade. It increased by 22.71% from the rotor blade with no additional fin. However, increasing number of fins in the blade was not linearly increase the electrical power generated. The wind rotor blade with 4 additional fins is indicated has the lowest performance, generating only 10.80 Watt electrical power, accounted lower than the one generated by no fin-rotor blade. By knowing the effect of the rotor shape, the rotor dimension, the addition of fin, transmission, and generator used, it is possible to determine alternative geometry design in increasing the electrical power generated by Savonius wind turbine.

  10. Fluid-structure coupling effects on periodically transient flow of a single-blade sewage centrifugal pump

    International Nuclear Information System (INIS)

    Pei, Ji; Yuan, Shouqi; Yuan, Jianping

    2013-01-01

    A partitioned fluid-structure interaction (FSI) solving strategy that depends on problem characteristics is applied to quantitatively obtain the coupling effects of a fluid-structure system in a single-blade centrifugal pump on the unsteady flow. A two-way coupling method is employed to realize strong FSI effects in the calculation procedure. The successful impeller oscillation measurement using two proximity sensors validated the FSI simulation accuracy in a complicated and practical fluid-structure system having a rotating component. The results show that the hydrodynamic force deviation can be observed in the results for the coupled versus uncoupled cases. Additionally, the coupled unsteady pressure is larger than the uncoupled value for every monitoring point at every impeller rotation position. Comparison results for different monitoring points under an overload condition and partial-load condition display the same regularities. To some extent, this interaction mechanism would affect the accuracy and reliability of the unsteady flow and rotor deflection analysis.

  11. Analisa Bentuk Profile Dan Jumlah Blade Vertical Axis Wind Turbine Terhadap Putaran Rotor Untuk Menghasilkan Energi Listrik

    Directory of Open Access Journals (Sweden)

    Saiful Saiful Huda

    2014-03-01

    Full Text Available Turbin angin adalah suatu alat untuk mengkonversi energi angin menjadi energi mekanik yang kemudian dikonversi lagi menjadi energi listrik. Putaran pada poros turbin angin dihubungkan pada generator untuk menghasilkan energi listrik. Berdasarkan penelitian yang dilakukan sebelumnya, banyak jenis turbin angin yang ditemukan untuk meningkatkan effisiensi dan torsi yang dihasilkan salah satu contohnya adalah vertical axis wind turbine (VAWT. VAWT merupakan turbin angin dengan sumbu vertical atau tegak lurus terhadap tanah. Tujuan dari tugas akhir ini adalah mengetahui seberapa besar pengaruh peningkatan panjang chord, jumlah blade, sudut pitch dari blade terhadap torsi dan effisiensi yang dihasilkan oleh VAWT dengan pendekatan CFD (Computational Fluid Dynamic. Analisa yang dilakukan untuk melihat efek peningkatan panjang chord, jumlah blade dan sudt pitch dari blade. Setelah analisa berakhir kita membandingkan hasil analisa dalam grafik. Hasil dari analisa tersebut adalah torsi terbesar terdapat pada variasi panjang chord 1.5 m dengan sudut pitch 10o dan jumlah blade 4 buah dengan nilai 134.9452198   Nm.

  12. Numerical analysis of a horizontal axis wind turbine rotor with winglets; Winglet wo motsu suiheijiku fusha no suchi kaiseki

    Energy Technology Data Exchange (ETDEWEB)

    Hasegawa, Y.; Kikuyama, K.; Imamura, H. [Nagoya University, Nagoya (Japan)

    1996-08-25

    The objective of present study is to show the aerodynamic effectivity of a horizontal axis wind turbine rotor blades with winglets by means of numerical analysis. The winglet used in this study is considered to be an inclined extension of the blade. For the numerical analysis a vortex lattice method with a free wake model was used because the model can be fitted to an arbitrary blade shape and needs no empirical parameter about wake geometry. The calculations were made on the flow field in the rotor wake and the rotor performance, and the results were compared between the rotors with and without winglets. In order to examine the structural effects, the flap bending moment was also compared. The results shows that small installation angle of winglets is found to cause a larger increase in the power coefficient and a smaller increase in the flap bending moment than radially extended rotor blades. 11 refs., 13 figs., 1 tab.

  13. Aerodynamics and Optimal Design of Biplane Wind Turbine Blades

    Science.gov (United States)

    Chiu, Phillip

    extreme conditions. Finally, considering these aerodynamic loads, the blade mass reductions achievable by biplane blades are quantified. The internal structure of the biplane blades are designed using a multi-disciplinary optimization which seeks to minimize mass, subject to constraints which represent realistic design requirements. Using this approach, it is shown that biplane blades can be built more than 45% lighter than a similarly-optimized conventional blade; the reasons for these mass reductions are examined in detail. As blade length is increased, these mass reductions are shown to be even more significant. These large mass reductions are indicative of significant cost of electricity reductions from rotors fitted with biplane blades. Taken together, these results show that biplane blades are a concept which can enable the next generation of larger wind turbine rotors.

  14. Investigation of the structural behavior of the blades of a darrieus wind turbine†

    Science.gov (United States)

    Rosen, A.; Abramovich, H.

    1985-06-01

    A theoretical model in which account is taken of the non-linear, non-planar structural behavior of the curved blades of a Darrieus wind turbine is described. This model is simpler and needs less computational effort than some other models, but is still accurate enough for most engineering purposes. By using the present method, it is possible to treat any blade geometry, any structural, mass and aerodynamic blade properties distribution and any combination of boundary conditions. The model is used in order to calculate the blade behavior under the influence of concentrated loads, gravity loads and centrifugal loads. In order to verify the theoretical model, predictions are compared with experimental results which are obtained from tests with small models of curved blades. Usually the agreement between the theoretical and experimental results is very good. The influence of different parameters on blade behavior is presented and discussed.

  15. Structural investigation of composite wind turbine blade considering various load cases and fatigue life

    International Nuclear Information System (INIS)

    Kong, C.; Bang, J.; Sugiyama, Y.

    2005-01-01

    This study proposes a structural design for developing a medium scale composite wind turbine blade made of E-glass/epoxy for a 750 kW class horizontal axis wind turbine system. The design loads were determined from various load cases specified at the IEC61400-1 international specification and GL regulations for the wind energy conversion system. A specific composite structure configuration, which can effectively endure various loads such as aerodynamic loads and loads due to accumulation of ice, hygro-thermal and mechanical loads, was proposed. To evaluate the proposed composite wind turbine blade, structural analysis was performed by using the finite element method. Parametric studies were carried out to determine an acceptable blade structural design, and the most dominant design parameters were confirmed. In this study, the proposed blade structure was confirmed to be safe and stable under various load conditions, including the extreme load conditions. Moreover, the blade adapted a new blade root joint with insert bolts, and its safety was verified at design loads including fatigue loads. The fatigue life of a blade that has to endure for more than 20 years was estimated by using the well-known S-N linear damage theory, the service load spectrum, and the Spera's empirical equations. With the results obtained from all the structural design and analysis, prototype composite blades were manufactured. A specific construction process including the lay-up molding method was applied to manufacturing blades. Full-scale static structural test was performed with the simulated aerodynamic loads. From the experimental results, it was found that the designed blade had structural integrity. In addition, the measured results of deflections, strains, mass, and radial center of gravity agreed well with the analytical results. The prototype blade was successfully certified by an international certification institute, GL (Germanisher Lloyd) in Germany

  16. Helicopter rotor dynamics and aeroelasticity - Some key ideas and insights

    Science.gov (United States)

    Friedmann, Peretz P.

    1990-01-01

    Four important current topics in helicopter rotor dynamics and aeroelasticity are discussed: (1) the role of geometric nonlinearities in rotary-wing aeroelasticity; (2) structural modeling, free vibration, and aeroelastic analysis of composite rotor blades; (3) modeling of coupled rotor/fuselage areomechanical problems and their active control; and (4) use of higher-harmonic control for vibration reduction in helicopter rotors in forward flight. The discussion attempts to provide an improved fundamental understanding of the current state of the art. In this way, future research can be focused on problems which remain to be solved instead of producing marginal improvements on problems which are already understood.

  17. Design and evaluation of low-cost laminated wood composite blades for intermediate size wind turbines: Blade design, fabrication concept, and cost analysis

    Science.gov (United States)

    Lieblein, S.; Gaugeon, M.; Thomas, G.; Zueck, M.

    1982-01-01

    As part of a program to reduce wind turbine costs, an evaluation was conducted of a laminated wood composite blade for the Mod-OA 200 kW wind turbine. The effort included the design and fabrication concept for the blade, together with cost and load analyses. The blade structure is composed of laminated Douglas fir veneers for the primary spar and nose sections, and honeycomb cored plywood panels for the trailing edges sections. The attachment of the wood blade to the rotor hub was through load takeoff studs bonded into the blade root. Tests were conducted on specimens of the key structural components to verify the feasibility of the concept. It is concluded that the proposed wood composite blade design and fabrication concept is suitable for Mod-OA size turbines (125-ft diameter rotor) at a cost that is very competitive with other methods of manufacture.

  18. Methodology for Structural Integrity Analysis of Gas Turbine Blades

    Directory of Open Access Journals (Sweden)

    Tiago de Oliveira Vale

    2012-03-01

    Full Text Available One of the major sources of stress arising in turbomachinery blades are the centrifugal loads acting at any section of the airfoil. Accounting for this phenomenon stress evaluation of the blade attachment region in the disc has to be performed in order to avoid blade failure. Turbomachinery blades are generally twisted, and the cross section area varies from the root of the blade to the tip. The blade root shape at the attachment region is of great concern. Stress concentrations are predictable at this contact region. In this paper, a finite element model has been created for the purpose of assessing stress at the joint region connecting the blade to the disc slot. Particular attention was paid to the geometric modeling of the "fir-tree" fixing, which is now used in the majority of gas turbine engines. This study has been performed using the commercial software ANSYS 13.0. The disc and blade assembly are forced to move with a certain rotational velocity. Contact connections are predicted on the common faces of the blade and on the disc at the root. Solutions can be obtained to allow the evaluation of stresses. Results can be compared with the mechanical properties of the adopted material.

  19. Rotor for a pyrolysis centrifuge reactor

    DEFF Research Database (Denmark)

    2015-01-01

    The present invention relates to a rotor for a pyrolysis centrifuge reactor, said rotor comprising a rotor body having a longitudinal centre axis, and at least one pivotally mounted blade being adapted to pivot around a pivot axis under rotation of the rotor body around the longitudinal centre axis....... Moreover, the present invention relates to a pyrolysis centrifuge reactor applying such a rotor....

  20. Multi-Objective Aerodynamic and Structural Optimization of Horizontal-Axis Wind Turbine Blades

    Directory of Open Access Journals (Sweden)

    Jie Zhu

    2017-01-01

    Full Text Available A procedure based on MATLAB combined with ANSYS is presented and utilized for the multi-objective aerodynamic and structural optimization of horizontal-axis wind turbine (HAWT blades. In order to minimize the cost of energy (COE and improve the overall performance of the blades, materials of carbon fiber reinforced plastic (CFRP combined with glass fiber reinforced plastic (GFRP are applied. The maximum annual energy production (AEP, the minimum blade mass and the minimum blade cost are taken as three objectives. Main aerodynamic and structural characteristics of the blades are employed as design variables. Various design requirements including strain, deflection, vibration and buckling limits are taken into account as constraints. To evaluate the aerodynamic performances and the structural behaviors, the blade element momentum (BEM theory and the finite element method (FEM are applied in the procedure. Moreover, the non-dominated sorting genetic algorithm (NSGA II, which constitutes the core of the procedure, is adapted for the multi-objective optimization of the blades. To prove the efficiency and reliability of the procedure, a commercial 1.5 MW HAWT blade is used as a case study, and a set of trade-off solutions is obtained. Compared with the original scheme, the optimization results show great improvements for the overall performance of the blade.

  1. Structural dynamics of shroudless, hollow fan blades with composite in-lays

    Science.gov (United States)

    Aiello, R. A.; Hirschbein, M. S.; Chamis, C. C.

    1982-01-01

    Structural and dynamic analyses are presented for a shroudless, hollow titanium fan blade proposed for future use in aircraft turbine engines. The blade was modeled and analyzed using the composite blade structural analysis computer program (COBSTRAN); an integrated program consisting of mesh generators, composite mechanics codes, NASTRAN, and pre- and post-processors. Vibration and impact analyses are presented. The vibration analysis was conducted with COBSTRAN. Results show the effect of the centrifugal force field on frequencies, twist, and blade camber. Bird impact analysis was performed with the multi-mode blade impact computer program. This program uses the geometric model and modal analysis from the COBSTRAN vibration analysis to determine the gross impact response of the fan blades to bird strikes. The structural performance of this blade is also compared to a blade of similar design but with composite in-lays on the outer surface. Results show that the composite in-lays can be selected (designed) to substantially modify the mechanical performance of the shroudless, hollow fan blade.

  2. New Tools Being Developed for Engine- Airframe Blade-Out Structural Simulations

    Science.gov (United States)

    Lawrence, Charles

    2003-01-01

    One of the primary concerns of aircraft structure designers is the accurate simulation of the blade-out event. This is required for the aircraft to pass Federal Aviation Administration (FAA) certification and to ensure that the aircraft is safe for operation. Typically, the most severe blade-out occurs when a first-stage fan blade in a high-bypass gas turbine engine is released. Structural loading results from both the impact of the blade onto the containment ring and the subsequent instantaneous unbalance of the rotating components. Reliable simulations of blade-out are required to ensure structural integrity during flight as well as to guarantee successful blade-out certification testing. The loads generated by these analyses are critical to the design teams for several components of the airplane structures including the engine, nacelle, strut, and wing, as well as the aircraft fuselage. Currently, a collection of simulation tools is used for aircraft structural design. Detailed high-fidelity simulation tools are used to capture the structural loads resulting from blade loss, and then these loads are used as input into an overall system model that includes complete structural models of both the engines and the airframe. The detailed simulation (shown in the figure) includes the time-dependent trajectory of the lost blade and its interactions with the containment structure, and the system simulation includes the lost blade loadings and the interactions between the rotating turbomachinery and the remaining aircraft structural components. General-purpose finite element structural analysis codes are typically used, and special provisions are made to include transient effects from the blade loss and rotational effects resulting from the engine s turbomachinery. To develop and validate these new tools with test data, the NASA Glenn Research Center has teamed with GE Aircraft Engines, Pratt & Whitney, Boeing Commercial Aircraft, Rolls-Royce, and MSC.Software.

  3. Structural Considerations of a 20MW Multi-Rotor Wind Energy System

    Science.gov (United States)

    Jamieson, P.; Branney, M.

    2014-12-01

    The drive to upscale offshore wind turbines relates especially to possiblereductions in O&M and electrical interconnection costs per MW of installed capacity.Even with best current technologies, designs with rated capacity above about 3 MW are less cost effective exfactory per rated MW(turbine system costs) than smaller machines.Very large offshore wind turbines are thereforejustifiedprimarily by overall offshore project economics. Furthermore, continuing progress in materials and structures has been essential to avoid severe penalties in the power/mass ratio of large multi-MW machines.The multi-rotor concept employs many small rotors to maximise energy capture area withminimum systemvolume. Previous work has indicated that this can enablea very large reduction in the total weight and cost of rotors and drive trains compared to an equivalent large single rotor system.Thus the multi rotor concept may enable rated capacities of 20 MW or more at a single maintenancesite. Establishing the cost benefit of a multi rotor system requires examination of solutions for the support structure and yawing, ensuring aerodynamic losses from rotor interaction are not significant and that overall logistics, with much increased part count (more reliable components) and less consequence of single failuresare favourable. This paper addresses the viability of a support structure in respect of structural concept and likely weight as one necessary step in exploring the potential of the multi rotor concept.

  4. Structural Considerations of a 20MW Multi-Rotor Wind Energy System

    International Nuclear Information System (INIS)

    Jamieson, P; Branney, M

    2014-01-01

    The drive to upscale offshore wind turbines relates especially to possiblereductions in O and M and electrical interconnection costs per MW of installed capacity.Even with best current technologies, designs with rated capacity above about 3 MW are less cost effective exfactory per rated MW(turbine system costs) than smaller machines.Very large offshore wind turbines are thereforejustifiedprimarily by overall offshore project economics. Furthermore, continuing progress in materials and structures has been essential to avoid severe penalties in the power/mass ratio of large multi-MW machines.The multi-rotor concept employs many small rotors to maximise energy capture area withminimum systemvolume. Previous work has indicated that this can enablea very large reduction in the total weight and cost of rotors and drive trains compared to an equivalent large single rotor system.Thus the multi rotor concept may enable rated capacities of 20 MW or more at a single maintenancesite. Establishing the cost benefit of a multi rotor system requires examination of solutions for the support structure and yawing, ensuring aerodynamic losses from rotor interaction are not significant and that overall logistics, with much increased part count (more reliable components) and less consequence of single failuresare favourable. This paper addresses the viability of a support structure in respect of structural concept and likely weight as one necessary step in exploring the potential of the multi rotor concept

  5. Effect of Trailing Edge Damage on Full-Scale Wind Turbine Blade Failure

    DEFF Research Database (Denmark)

    Haselbach, Philipp Ulrich; Branner, Kim

    2015-01-01

    Modern wind turbine rotor blades are normally assembled from large parts bonded together by adhesive joints. The structural parts of wind turbine blades are usually made of composite materials, where sandwich core materials as well as fibre composites are used. For most of the modern wind turbine...

  6. Dynamic Gust Load Analysis for Rotors

    Directory of Open Access Journals (Sweden)

    Yuting Dai

    2016-01-01

    Full Text Available Dynamic load of helicopter rotors due to gust directly affects the structural stress and flight performance for helicopters. Based on a large deflection beam theory, an aeroelastic model for isolated helicopter rotors in the time domain is constructed. The dynamic response and structural load for a rotor under the impulse gust and slope-shape gust are calculated, respectively. First, a nonlinear Euler beam model with 36 degrees-of-freedoms per element is applied to depict the structural dynamics for an isolated rotor. The generalized dynamic wake model and Leishman-Beddoes dynamic stall model are applied to calculate the nonlinear unsteady aerodynamic forces on rotors. Then, we transformed the differential aeroelastic governing equation to an algebraic one. Hence, the widely used Newton-Raphson iteration algorithm is employed to simulate the dynamic gust load. An isolated helicopter rotor with four blades is studied to validate the structural model and the aeroelastic model. The modal frequencies based on the Euler beam model agree well with published ones by CAMRAD. The flap deflection due to impulse gust with the speed of 2m/s increases twice to the one without gust. In this numerical example, results indicate that the bending moment at the blade root is alleviated due to elastic effect.

  7. An FEM-based AI approach to model parameter identification for low vibration modes of wind turbine composite rotor blades

    Science.gov (United States)

    Navadeh, N.; Goroshko, I. O.; Zhuk, Y. A.; Fallah, A. S.

    2017-11-01

    An approach to construction of a beam-type simplified model of a horizontal axis wind turbine composite blade based on the finite element method is proposed. The model allows effective and accurate description of low vibration bending modes taking into account the effects of coupling between flapwise and lead-lag modes of vibration transpiring due to the non-uniform distribution of twist angle in the blade geometry along its length. The identification of model parameters is carried out on the basis of modal data obtained by more detailed finite element simulations and subsequent adoption of the 'DIRECT' optimisation algorithm. Stable identification results were obtained using absolute deviations in frequencies and in modal displacements in the objective function and additional a priori information (boundedness and monotony) on the solution properties.

  8. Investigation of structural behaviour due to bend-twist couplings in wind turbine blades

    DEFF Research Database (Denmark)

    Fedorov, Vladimir; Dimitrov, Nikolay Krasimiroy; Berggreen, Christian

    2009-01-01

    The structural behaviour of a composite wind turbine blade with implemented bend-twist coupling is examined in this paper. Several shell finite element models of the blade have been developed and validated against full-scale tests. All shell models performed well for flap-wise bending......, but performed poorly in torsion, when employing material off-sets....

  9. Synthesis of lever-blade dampers with enhanced mechanical structure

    Directory of Open Access Journals (Sweden)

    Igor I. Sydorenko

    2015-03-01

    Full Text Available Since the torsion bar represents just an elastic element, the energy dissipation in suspensions problem is highly relevant for its application. Currently in quality of a dissipation device in torsion suspension are used the hydraulic dampers with movable members reciprocating translational motion respectively to the housing or lever-type hydraulic shock absorbers of piston and vane types, with the movable member’s rotational movement respectively to the housing. These dampers are implementing only throttle-valve performance type, associated with these devices’ functional capacities and depending on design constraints. The paper presents a synthesis of innovative lever-blade dampers, whose performance is not related to the value of working chambers inner pressure. Their essential peculiarity relates to the mechanical control loop presence in the structure that determines a close relationship between the performance and the value of the shock absorber movable element displacement relatively to the body. In the process of synthesis carried out tested are the appropriate methods, built on the basis of technical systems’ modeling with modified kinematic graphs. The synthesis results are shown in the form of two structurally implemented samples. Performed is a comparative analysis of the samples with their basic performance determining.

  10. Static/dynamic fluid-structure interaction analysis for 3-D rotary blade model

    International Nuclear Information System (INIS)

    Kim, Dong Hyun; Kim, Yu Sung; Kim, Dong Man; Park, Kang Kyun

    2009-01-01

    In this study, static/dynamic fluid-structure interaction analyses have been conducted for a 3D rotary blade model like a turbo-machinery or wind turbine blade. Advanced computational analysis system based on Computational Fluid Dynamics (CFD) and Computational Structural Dynamics (CSD) has been developed in order to investigate detailed dynamic responses of rotary type models. Fluid domains are modeled using the computational grid system with local grid deforming techniques. Reynolds-averaged Navier-Stokes equations with various turbulence model are solved for unsteady flow problems of the rotating blade model. Detailed static/dynamic responses and instantaneous pressure contours on the blade surfaces considering flow-separation effects are presented to show the multi-physical phenomenon of the rotating blades.

  11. Structural damage identification in wind turbine blades using piezoelectric active sensing with ultrasonic validation

    Energy Technology Data Exchange (ETDEWEB)

    Claytor, Thomas N [Los Alamos National Laboratory; Ammerman, Curtt N [Los Alamos National Laboratory; Park, Gyu Hae [Los Alamos National Laboratory; Farinholt, Kevin M [Los Alamos National Laboratory; Farrar, Charles R [Los Alamos National Laboratory; Atterbury, Marie K [Los Alamos National Laboratory

    2010-01-01

    This paper gives a brief overview of a new project at LANL in structural damage identification for wind turbines. This project makes use of modeling capabilities and sensing technology to understand realistic blade loading on large turbine blades, with the goal of developing the technology needed to automatically detect early damage. Several structural health monitoring (SHM) techniques using piezoelectric active materials are being investigated for the development of wireless, low power sensors that interrogate sections of the wind turbine blade using Lamb wave propagation data, frequency response functions (FRFs), and time-series analysis methods. The modeling and sensor research will be compared with extensive experimental testing, including wind tunnel experiments, load and fatigue tests, and ultrasonic scans - on small- to mid-scale turbine blades. Furthermore, this study will investigate the effect of local damage on the global response of the blade by monitoring low-frequency response changes.

  12. Active Blade Vibration Control Being Developed and Tested

    Science.gov (United States)

    Johnson, Dexter

    2003-01-01

    Gas turbine engines are currently being designed to have increased performance, lower weight and manufacturing costs, and higher reliability. Consequently, turbomachinery components, such as turbine and compressor blades, have designs that are susceptible to new vibration problems and eventual in-service failure due to high-cycle fatigue. To address this problem, researchers at the NASA Glenn Research Center are developing and testing innovative active blade vibration control concepts. Preliminary results of using an active blade vibration control system, involving a rotor supported by an active magnetic bearing in Glenn's Dynamic Spin Rig, indicate promising results (see the photograph). Active blade vibration control was achieved using feedback of blade strain gauge signals within the magnetic bearing control loop. The vibration amplitude was reduced substantially (see the graphs). Also, vibration amplitude amplification was demonstrated; this could be used to enhance structural mode identification, if desired. These results were for a nonrotating two-bladed disk. Tests for rotating blades are planned. Current and future active blade vibration control research is planned to use a fully magnetically suspended rotor and smart materials. For the fully magnetically suspended rotor work, three magnetic bearings (two radial and one axial) will be used as actuators instead of one magnetic bearing. This will allow additional degrees of freedom to be used for control. For the smart materials work, control effectors located on and off the blade will be considered. Piezoelectric materials will be considered for on-the-blade actuation, and actuator placement on a stator vane, or other nearby structure, will be investigated for off-the-blade actuation. Initial work will focus on determining the feasibility of these methods by performing basic analysis and simple experiments involving feedback control.

  13. Fluid-structure interaction analysis of annular seals and rotor systems in multi-stage pumps

    International Nuclear Information System (INIS)

    Jiang, Qinglei; Zhai, Lulu; Wang, Leqin; Wu, Dazhuan

    2013-01-01

    Annular seals play an important role in determining the vibrational behavior of rotors in multi-stage pumps. To determine the critical speeds and unbalanced responses of rotor systems which consider annular seals, a fluid-structure interaction (FSI) method was developed, and the numerical method was verified by experiments conducted on a model rotor. In a typical FSI process, rotor systems are modeled based on a node-element method, and the motion equations are expressed in a type of matrix. To consider the influence of annular seals, dynamic coefficients of annular seals were introduced into the motion equations through matrix transformation. The test results of the model rotor showed good agreement with the calculated results. Based on the FSI method proposed here, the governing equations of annular seals were solved in two different ways. The results showed that the Childs method is more accurate in predicting a rotor's critical speed. The critical speeds of the model rotor were calculated at different clearance sizes and length/diameter ratios. Tilting coefficients of long seals were added to the dynamic coefficients to consider the influence of tilting. The critical speeds reached their maximum value when the L/D ratio was around 1.25, and tilting enhanced the rotor's stability when long annular seals were located in either end of the shaft.

  14. Wind Turbine Blade Design System - Aerodynamic and Structural Analysis

    Science.gov (United States)

    Dey, Soumitr

    2011-12-01

    The ever increasing need for energy and the depletion of non-renewable energy resources has led to more advancement in the "Green Energy" field, including wind energy. An improvement in performance of a Wind Turbine will enhance its economic viability, which can be achieved by better aerodynamic designs. In the present study, a design system that has been under development for gas turbine turbomachinery has been modified for designing wind turbine blades. This is a very different approach for wind turbine blade design, but will allow it to benefit from the features inherent in the geometry flexibility and broad design space of the presented system. It starts with key overall design parameters and a low-fidelity model that is used to create the initial geometry parameters. The low-fidelity system includes the axisymmetric solver with loss models, T-Axi (Turbomachinery-AXIsymmetric), MISES blade-to-blade solver and 2D wing analysis code XFLR5. The geometry parameters are used to define sections along the span of the blade and connected to the CAD model of the wind turbine blade through CAPRI (Computational Analysis PRogramming Interface), a CAD neutral API that facilitates the use of parametric geometry definition with CAD. Either the sections or the CAD geometry is then available for CFD and Finite Element Analysis. The GE 1.5sle MW wind turbine and NERL NASA Phase VI wind turbine have been used as test cases. Details of the design system application are described, and the resulting wind turbine geometry and conditions are compared to the published results of the GE and NREL wind turbines. A 2D wing analysis code XFLR5, is used for to compare results from 2D analysis to blade-to-blade analysis and the 3D CFD analysis. This kind of comparison concludes that, from hub to 25% of the span blade to blade effects or the cascade effect has to be considered, from 25% to 75%, the blade acts as a 2d wing and from 75% to the tip 3D and tip effects have to be taken into account

  15. A Solution Adaptive Structured/Unstructured Overset Grid Flow Solver with Applications to Helicopter Rotor Flows

    Science.gov (United States)

    Duque, Earl P. N.; Biswas, Rupak; Strawn, Roger C.

    1995-01-01

    This paper summarizes a method that solves both the three dimensional thin-layer Navier-Stokes equations and the Euler equations using overset structured and solution adaptive unstructured grids with applications to helicopter rotor flowfields. The overset structured grids use an implicit finite-difference method to solve the thin-layer Navier-Stokes/Euler equations while the unstructured grid uses an explicit finite-volume method to solve the Euler equations. Solutions on a helicopter rotor in hover show the ability to accurately convect the rotor wake. However, isotropic subdivision of the tetrahedral mesh rapidly increases the overall problem size.

  16. Non-invasive dynamic measurement of helicopter blades

    Science.gov (United States)

    Serafini, J.; Bernardini, G.; Mattioni, L.; Vezzari, V.; Ficuciello, C.

    2017-08-01

    This paper presents the development and the application on helicopter blades of a measurement system based on FBG strain gauges. Here, the main goal is the structural characterization of the main rotor blades, with the aim of showing the potentialities of such a system in blades quality check applications, as well as in the development of structural health monitoring and rotor state feedback devices. The device has been used in both non-rotating and rotating tests, and does not require the presence of slip rings or optical joint since it is completely allocated in the rotating system. It has been successfully applied to characterize the frequency response of blades lead-lag, flap and torsion deformations, up to 250 Hz.

  17. Design of an aeroelastically tailored 10 MW wind turbine rotor

    DEFF Research Database (Denmark)

    Zahle, Frederik; Tibaldi, Carlo; Pavese, Christian

    2016-01-01

    This work presents an integrated multidisciplinary wind turbine optimization framework utilizing state-of-the-art aeroelastic and structural tools, capable of simultaneous design of the outer geometry and internal structure of the blade. The framework is utilized to design a 10 MW rotor constrained...... not to exceed the design loads of an existing reference wind turbine. The results show that through combined geometric tailoring of the internal structure and aerodynamic shape of the blade it is possible to achieve significant passive load alleviation that allows for a 9% longer blade with an increase in AEP...

  18. Structure of bending resonances frequencies in supercritical rotors of gaseous centrifuges

    International Nuclear Information System (INIS)

    Andronov, I.N.; Grigor'ev, G.Yu.; Vyazovetskij, Yu.V.; Senchenkov, A.P.; Senchenkov, S.A.

    2000-01-01

    The position and the structure bending resonances for the model supercritical rotors with different construction of the tube are measured. Considerable complication of the resonance system for the tubes with nonuniform properties was established. The effect of the structure of the resonance on the complication of its realization and the ways of optimization of the rotor resonance system is discussed. Made measuring point to possibility for creation highly productive centrifuges relating to supercritical rotors with uniform concrete size carbon composite tube and structure of winding, working after the third bending resonance. The frequency of the fifth resonance falls in the zone of the performance frequency on the rotors with bellows crimps. Carbon composite tubes with the areas of raised flexibility is provided with greater in several times decrement [ru

  19. Aerodynamic optimization of wind turbine rotors using a blade element momentum method with corrections for wake rotation and expansion

    DEFF Research Database (Denmark)

    Døssing, Mads; Aagaard Madsen, Helge; Bak, Christian

    2012-01-01

    The blade element momentum (BEM) method is widely used for calculating the quasi-steady aerodynamics of horizontal axis wind turbines. Recently, the BEM method has been expanded to include corrections for wake expansion and the pressure due to wake rotation (), and more accurate solutions can now...... by the positive effect of wake rotation, which locally causes the efficiency to exceed the Betz limit. Wake expansion has a negative effect, which is most important at high tip speed ratios. It was further found that by using , it is possible to obtain a 5% reduction in flap bending moment when compared with BEM....... In short, allows fast aerodynamic calculations and optimizations with a much higher degree of accuracy than the traditional BEM model. Copyright © 2011 John Wiley & Sons, Ltd....

  20. Structural Analysis and Optimization of a Composite Fan Blade for Future Aircraft Engine

    Science.gov (United States)

    Coroneos, Rula M.

    2012-01-01

    This report addresses the structural analysis and optimization of a composite fan blade sized for a large aircraft engine. An existing baseline solid metallic fan blade was used as a starting point to develop a hybrid honeycomb sandwich construction with a polymer matrix composite face sheet and honeycomb aluminum core replacing the original baseline solid metallic fan model made of titanium. The focus of this work is to design the sandwich composite blade with the optimum number of plies for the face sheet that will withstand the combined pressure and centrifugal loads while the constraints are satisfied and the baseline aerodynamic and geometric parameters are maintained. To satisfy the requirements, a sandwich construction for the blade is proposed with composite face sheets and a weak core made of honeycomb aluminum material. For aerodynamic considerations, the thickness of the core is optimized whereas the overall blade thickness is held fixed so as to not alter the original airfoil geometry. Weight is taken as the objective function to be minimized by varying the core thickness of the blade within specified upper and lower bounds. Constraints are imposed on radial displacement limitations and ply failure strength. From the optimum design, the minimum number of plies, which will not fail, is back-calculated. The ply lay-up of the blade is adjusted from the calculated number of plies and final structural analysis is performed. Analyses were carried out by utilizing the OpenMDAO Framework, developed at NASA Glenn Research Center combining optimization with structural assessment.

  1. Flowfield analysis of modern helicopter rotors in hover by Navier-Stokes method

    Science.gov (United States)

    Srinivasan, G. R.; Raghavan, V.; Duque, E. P. N.

    1991-01-01

    The viscous, three-dimensional, flowfields of UH60 and BERP rotors are calculated for lifting hover configurations using a Navier-Stokes computational fluid dynamics method with a view to understand the importance of planform effects on the airloads. In this method, the induced effects of the wake, including the interaction of tip vortices with successive blades, are captured as a part of the overall flowfield solution without prescribing any wake models. Numerical results in the form of surface pressures, hover performance parameters, surface skin friction and tip vortex patterns, and vortex wake trajectory are presented at two thrust conditions for UH60 and BERP rotors. Comparison of results for the UH60 model rotor show good agreement with experiments at moderate thrust conditions. Comparison of results with equivalent rectangular UH60 blade and BERP blade indicates that the BERP blade, with an unconventional planform, gives more thrust at the cost of more power and a reduced figure of merit. The high thrust conditions considered produce severe shock-induced flow separation for UH60 blade, while the BERP blade develops more thrust and minimal separation. The BERP blade produces a tighter tip vortex structure compared with the UH60 blade. These results and the discussion presented bring out the similarities and differences between the two rotors.

  2. Achievement report for fiscal 1993. International clean energy system technology to utilize hydrogen - WE-NET (Sub-task 8. Development of hydrogen burning turbines - Development of main components including turbine blades and rotors); 1993 nendo seika hokokusho. Suiso riyo kokusai clean energy system gijutsu (WE-NET) (Sub tusk 8: Suiso nensho tabin no kaihatsu - tabin yoku rota tou shuyou kosei kiki no kaihatsu)

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1994-03-01

    Among the research and development items in relation with the 'development of hydrogen burning turbines' based on the WE-NET project, surveys have been performed on developing the main components including turbine blades and rotors. The current fiscal year has surveyed the latest trends in the existing gas turbine and rotor cooling technologies, and the technological problems were extracted from the viewpoint of application to the hydrogen fueled turbines. Since the hydrogen fueled turbines have the entrance temperature higher than that of power generation gas turbines, development of the blade cooling technology is important. Main cooling methods available are the film cooling and transpiration cooling, whose technological development is necessary in the advanced forms. Cooling method for the inner side of blades includes the impingement cooling and the pin fin cooling, whereas the V-letter shaped turbulence accelerating rib and the serpentine flow path structure are considered promising. Increasing the anti-heat temperature of blades may be realized by utilizing ceramics. As a technology close to putting it into practical use, application of heat shield coating is promising. (NEDO)

  3. Design, evaluation, and fabrication of low-cost composite blades for intermediate-size wind turbines

    Science.gov (United States)

    Weingart, O.

    1981-01-01

    Low cost approaches for production of 60 ft long glass fiber/resin composite rotor blades for the MOD-OA wind turbine were identified and evaluated. The most cost-effective configuration was selected for detailed design. Subelement and subscale specimens were fabricated for testing to confirm physical and mechanical properties of the composite blade materials, to develop and evaluate blade fabrication techniques and processes, and to confirm the structural adequacy of the root end joint. Full-scale blade tooling was constructed and a partial blade for tool and process tryout was built. Then two full scale blades were fabricated and delivered to NASA-LeRC for installation on a MOD-OA wind turbine at Clayton, New Mexico for operational testing. Each blade was 60 ft. long with 4.5 ft. chord at root end and 2575 lbs weight including metal hub adapter. The selected blade configuration was a three cell design constructed using a resin impregnated glass fiber tape winding process that allows rapid wrapping of primarily axially oriented fibers onto a tapered mandrel, with tapered wall thickness. The ring winder/transverse filament tape process combination was used for the first time on this program to produce entire rotor blade structures. This approach permitted the complete blade to be wound on stationary mandrels, an improvement which alleviated some of the tooling and process problems encountered on previous composite blade programs.

  4. Structural Design of a Horizontal-Axis Tidal Current Turbine Composite Blade

    Energy Technology Data Exchange (ETDEWEB)

    Bir, G. S.; Lawson, M. J.; Li, Y.

    2011-10-01

    This paper describes the structural design of a tidal composite blade. The structural design is preceded by two steps: hydrodynamic design and determination of extreme loads. The hydrodynamic design provides the chord and twist distributions along the blade length that result in optimal performance of the tidal turbine over its lifetime. The extreme loads, i.e. the extreme flap and edgewise loads that the blade would likely encounter over its lifetime, are associated with extreme tidal flow conditions and are obtained using a computational fluid dynamics (CFD) software. Given the blade external shape and the extreme loads, we use a laminate-theory-based structural design to determine the optimal layout of composite laminas such that the ultimate-strength and buckling-resistance criteria are satisfied at all points in the blade. The structural design approach allows for arbitrary specification of the chord, twist, and airfoil geometry along the blade and an arbitrary number of shear webs. In addition, certain fabrication criteria are imposed, for example, each composite laminate must be an integral multiple of its constituent ply thickness. In the present effort, the structural design uses only static extreme loads; dynamic-loads-based fatigue design will be addressed in the future. Following the blade design, we compute the distributed structural properties, i.e. flap stiffness, edgewise stiffness, torsion stiffness, mass, moments of inertia, elastic-axis offset, and center-of-mass offset along the blade. Such properties are required by hydro-elastic codes to model the tidal current turbine and to perform modal, stability, loads, and response analyses.

  5. Reducing rotor weight

    Energy Technology Data Exchange (ETDEWEB)

    Cheney, M.C. [PS Enterprises, Inc., Glastonbury, CT (United States)

    1997-12-31

    The cost of energy for renewables has gained greater significance in recent years due to the drop in price in some competing energy sources, particularly natural gas. In pursuit of lower manufacturing costs for wind turbine systems, work was conducted to explore an innovative rotor designed to reduce weight and cost over conventional rotor systems. Trade-off studies were conducted to measure the influence of number of blades, stiffness, and manufacturing method on COE. The study showed that increasing number of blades at constant solidity significantly reduced rotor weight and that manufacturing the blades using pultrusion technology produced the lowest cost per pound. Under contracts with the National Renewable Energy Laboratory and the California Energy Commission, a 400 kW (33m diameter) turbine was designed employing this technology. The project included tests of an 80 kW (15.5m diameter) dynamically scaled rotor which demonstrated the viability of the design.

  6. Optimization of wind turbine rotors

    Energy Technology Data Exchange (ETDEWEB)

    Nygaard, Tor Anders

    1999-07-01

    The Constrained Steepest Descent method has been applied to the optimization of wind turbine rotors through the development of a numerical model. The model consists of an optimization kernel, an aerodynamic model, a structural dynamic model of a rotating beam, and a cost model for the wind turbine. The cost of energy is minimized directly by varying the blade design, the rotational speed and the resulting design of the drive-train and tower. The aerodynamic model is a combination of a fast engineering model based on strip-theory and two and three-dimensional Euler solvers. The two-dimensional Euler solver is used for generation of pre-stall airfoil data. Comparisons with experimental data verify that the engineering model effectively approximates non-stalled flow, except at the blade tip. The three-dimensional Euler solver is in good agreement with the experimental data at the tip, and is therefore a useful supplement for corrections of the tip-loss model, and evaluation of an optimized design. The structural dynamic model evaluates stresses and deformations for the blade. It is based on constitutive relations for a slender beam that are solved with the equations of motions using a finite-difference method. The cost model evaluates the design change of the wind turbine and the resulting costs that occur when a change in blade design modifies the blade mass and the overall forces. The cost model is based on engineering design rules for the drive-train and tower. The model was applied using a Danish 600 kW wind turbine as a reference. Two rotors were optimized using traditional NACA airfoils and a new low-lift airfoil family developed specifically for wind turbine purposes. The cost of energy decreased four percent for the NACA rotor, and seven percent for the low-lift rotor. Optimizations with a high number of degrees of freedom show that a designer has considerable flexibility in choosing some primary parameters such as rated power and rotor diameter, if the rest

  7. Determination of 2D equivalent angles of attack for a non-rotating wind turbine rotor blade

    Energy Technology Data Exchange (ETDEWEB)

    Maassen, W.H.

    1993-11-01

    For the investigation into models to compute the title subject use has been made of the Lanchester-Prandtl lifting line model. The inflow conditions are given by a uniform inflow velocity and the geometrical angles of attack at every spanwise position. A model using pressure measurements at the instrumented sections and a model using 2-dimensional C{sub L}-{alpha} data at certain spanwise positions were investigated. In section two the experimental setups of the experiments at ECN (Netherlands Energy Research Foundation) and FFA (the Aeronautical Research Institute of Sweden) are presented. In section three the theoretical background and the different methods to compute the 2D equivalent angles of attack are outlined. In section four the results of the computations of the downwash and the 2D equivalent angles of attack for the considered FFA wind tunnel experiment is presented. Finally, in section five the most important conclusions are summarized and a recommendation for the computation of the 2D equivalent angles of attack for the non-rotating blade experiments at ECN is formulated. 59 figs., 2 tabs., 3 appendices, 30 refs.

  8. Influence of different rotor magnetic circuit structure on the performance of permanent magnet synchronous motor

    Directory of Open Access Journals (Sweden)

    Qiu Hongbo

    2017-09-01

    Full Text Available In order to compare the performance difference of the permanent magnet synchronous motors (PMSM with different rotor structure, two kinds of rotor magnetic circuit structure with surface-mounted radial excitation and tangential excitation are designed respectively. By comparing and analyzing the results, the difference of the motor performance was determined. Firstly, based on the finite element method (FEM, the motor electromagnetic field performance was studied, and the magnetic field distribution of the different magnetic circuit structure was obtained. The influence mechanism of the different magnetic circuit structure on the air gap flux density was obtained by using the Fourier theory. Secondly, the cogging torque, output torque and overload capacity of the PMSM with different rotor structure were studied. The effect mechanism of the different rotor structure on the motor output property difference was obtained. The motor prototype with two kinds of rotor structure was manufactured, and the experimental study was carried out. By comparing the experimental data and simulation data, the correctness of the research is verified. This paper lays a foundation for the research on the performance of the PMSM with different magnetic circuit structure.

  9. Blade dynamic stress analysis of rotating bladed disks

    Directory of Open Access Journals (Sweden)

    Kellner J.

    2007-10-01

    Full Text Available The paper deals with mathematical modelling of steady forced bladed disk vibrations and with dynamic stress calculation of the blades. The blades are considered as 1D kontinuum elastic coupled with three-dimensional elastic disk centrally clamped into rotor rotating with constant angular speed. The steady forced vibrations are generated by the aerodynamic forces acting along the blade length. By using modal synthesis method the mathematical model of the rotating bladed disk is condensed to calculate steady vibrations. Dynamic stress analysis of the blades is based on calculation of the time dependent reduced stress in blade cross-sections by using Hubert-Misses-Hencky stress hypothesis. The presented method is applied to real turbomachinery rotor with blades connected on the top with shroud.

  10. Fundamentals for remote structural health monitoring of wind turbine blades - a pre-project

    Energy Technology Data Exchange (ETDEWEB)

    Soerensen, B.F.; Lading, L.; Sendrup, P. (and others)

    2002-05-01

    This summary-report describes the results of a pre-project that has the aim of establishing the basic technical knowledge to evaluate whether remote surveillance of the rotor blades of large off-shore wind turbines has technical and economical potential. A cost-benefit analysis was developed, showing that it is economically attractive to use sensors embedded in the blade. Specific technical requirements were defined for the sensors capability to detect the most important damage types in wind turbine blades. Three different sensor types were selected for use in laboratory experiments and full-scale tests of a wind turbine blade developing damage: 1) detection of stress wave emission by acoustic emission, 2) measurement of modal shape changes by accelerometers and 3) measurement of crack opening of adhesive joint by a fibre optics micro-bend displacement transducer that was developed in the project. All types of sensor approaches were found to work satisfactory. The techniques were found to complement each other: Acoustic emission has the capability of detecting very small damages and can be used for locating the spatial position and size of evolving damages. The fibre optics displacement transducer was found to work well for detecting adhesive failure. Modelling work shows that damage in a wind turbine blade causes a significant change in the modal shape when the damage is in the order of 0.5-1 m. Rough estimates of the prices of complete sensor systems were made. The system based on acoustic emission was the most expensive and the one based on accelerometers was the cheapest. NDT methods (ultrasound scanning and X-ray inspection) were found to be useful for verification of hidden damage. Details of the work are described in annexes. (au)

  11. Structural Analysis and Optimization of a Composite Fan Blade for Future Aircraft Engine

    Science.gov (United States)

    Coroneos, Rula M.; Gorla, Rama Subba Reddy

    2012-09-01

    This paper addresses the structural analysis and optimization of a composite sandwich ply lay-up of a NASA baseline solid metallic fan blade comparable to a future Boeing 737 MAX aircraft engine. Sandwich construction with a polymer matrix composite face sheet and honeycomb aluminum core replaces the original baseline solid metallic fan model made of Titanium. The focus of this work is to design the sandwich composite blade with the optimum number of plies for the face sheet that will withstand the combined pressure and centrifugal loads while the constraints are satisfied and the baseline aerodynamic and geometric parameters are maintained. To satisfy the requirements a sandwich construction for the blade is proposed with composite face sheets and a weak core made of honeycomb aluminum material. For aerodynamic considerations, the thickness of the core is optimized where as the overall blade thickness is held fixed in order not to alter the original airfoil geometry. Weight reduction is taken as the objective function by varying the core thickness of the blade within specified upper and lower bounds. Constraints are imposed on radial displacement limitations and ply failure strength. From the optimum design, the minimum number of plies, which will not fail, is back-calculated. The ply lay-up of the blade is adjusted from the calculated number of plies and final structural analysis is performed. Analyses were carried out by utilizing the OpenMDAO Framework, developed at NASA Glenn Research Center combining optimization with structural assessment.

  12. Relevance of aerodynamic modelling for load reduction control strategies of two-bladed wind turbines

    Science.gov (United States)

    Luhmann, B.; Cheng, P. W.

    2014-06-01

    A new load reduction concept is being developed for the two-bladed prototype of the Skywind 3.5MW wind turbine. Due to transport and installation advantages both offshore and in complex terrain two-bladed turbine designs are potentially more cost-effective than comparable three-bladed configurations. A disadvantage of two-bladed wind turbines is the increased fatigue loading, which is a result of asymmetrically distributed rotor forces. The innovative load reduction concept of the Skywind prototype consists of a combination of cyclic pitch control and tumbling rotor kinematics to mitigate periodic structural loading. Aerodynamic design tools must be able to model correctly the advanced dynamics of the rotor. In this paper the impact of the aerodynamic modelling approach is investigated for critical operational modes of a two-bladed wind turbine. Using a lifting line free wake vortex code (FVM) the physical limitations of the classical blade element momentum theory (BEM) can be evaluated. During regular operation vertical shear and yawed inflow are the main contributors to periodic blade load asymmetry. It is shown that the near wake interaction of the blades under such conditions is not fully captured by the correction models of BEM approach. The differing prediction of local induction causes a high fatigue load uncertainty especially for two-bladed turbines. The implementation of both cyclic pitch control and a tumbling rotor can mitigate the fatigue loading by increasing the aerodynamic and structural damping. The influence of the time and space variant vorticity distribution in the near wake is evaluated in detail for different cyclic pitch control functions and tumble dynamics respectively. It is demonstrated that dynamic inflow as well as wake blade interaction have a significant impact on the calculated blade forces and need to be accounted for by the aerodynamic modelling approach. Aeroelastic simulations are carried out using the high fidelity multi body

  13. Effect of Different Ground Scenarios on Flow Structure of a Rotor At Hover Condition

    Science.gov (United States)

    Kocak, Goktug; Nalbantoglu, Volkan; Yavuz, Mehmet Metin

    2017-11-01

    The ground effect of a scaled model rotor at hover condition was investigated experimentally in a confined environment. Different ground effect scenarios including full, partial, and inclined conditions, compared to out of ground condition, were characterized qualitatively and quantitatively using laser illuminated smoke visualization and Laser Doppler Anemometry measurements. The results indicate that the presence of the ground affects the flow regime near the blade tip by changing the spatial extent and the path of the vortex core. After the impingement of the wake to the ground, highly unsteady and turbulent wake is observed. Both the mean and the root mean square of the induced velocity increase toward the blade tip. In line with this, the spectral power of the dominant frequency in the velocity fluctuations significantly increases toward the blade tip. All these observations are witnessed in all ground effect conditions tested in the present study. Considering the inclined ground effect in particular, it is observed that the mean induced velocities of the high side (mountain) are higher compared to the velocities of the low side (valley) in contrast to the general trend observed in the present study where the ground effect reduces the induced velocity.

  14. Turbine rotor

    Energy Technology Data Exchange (ETDEWEB)

    Norbut, T G.J.

    1975-10-09

    The feet of rotor blades, with their trapezoidal or dove-tailed cross-sections are, as usual, fastened in corresponding grooves in the drive shaft. The juntion of the groove flank, which, on its outer end, runs radially to the axis of the drive shaft, to the cylinder surface of the drive shaft between the grooves, therefore vertically to the first level takes place not relatively sharp-edged or with only little edge radius, but rather takes place in increasing radii which vary throughout the circumference. The touching of surfaces with the radial blade foot which exits the groove can thus be tight or at a normal assembly tolerance. Avoidance or reduction of load-tension concentrations and of unbalanced load distribution on the foot anchors of the rotor blades is possible. Ceramic and other brittle material can be used besides monolithic materials, and also fiber-reinforced metallic or inorganic and organic composite materials such as boron/aluminum, graphite/epoxy, 'Borsic'-titanium, as well as other organic polymer materials like silicon resin.

  15. Optimum Design of High Speed Prop-Rotors

    Science.gov (United States)

    Chattopadhyay, Aditi

    1992-01-01

    The objective of this research is to develop optimization procedures to provide design trends in high speed prop-rotors. The necessary disciplinary couplings are all considered within a closed loop optimization process. The procedures involve the consideration of blade aeroelastic, aerodynamic performance, structural and dynamic design requirements. Further, since the design involves consideration of several different objectives, multiobjective function formulation techniques are developed.

  16. Computational method for the design of wind turbine blades

    Energy Technology Data Exchange (ETDEWEB)

    Vitale, A.J. [Instituto Argentino de Oceanografia, Camino La Carrindanga Km. 7.5, CC 804, B8000FWB Bahia Blanca (Argentina); Universidad Tecnologica Nacional Facultad Regional Bahia Blanca, GESE, 11 de Abril 461, B8000LMI Bahia Blanca (Argentina); Universidad Nacional del Sur, Dpto. de Ing. Electrica y de Computadoras, Av. Alem 1253, 8000 Bahia Blanca (Argentina); Rossi, A.P. [Universidad Tecnologica Nacional Facultad Regional Bahia Blanca, GESE, 11 de Abril 461, B8000LMI Bahia Blanca (Argentina); Universidad Nacional del Sur, Dpto. de Ing. Electrica y de Computadoras, Av. Alem 1253, 8000 Bahia Blanca (Argentina)

    2008-07-15

    Zeus Disenador was developed to design low-power, horizontal-axis wind turbine blades, by means of an iterative algorithm. With this software, it is possible to obtain the optimum blade shape for a wind turbine to satisfy energy requirements of an electric system with optimum rotor efficiency. The number of blades, the airfoil curves and the average wind velocity can be specified by the user. The user can also request particular edge conditions for the width of the blades and for the pitch angle. Results are provided in different windows. Two- and three-dimensional graphics show the aspect of the resultant blade. Numerical results are displayed for blade length, blade surface, pitch angle variation along the blade span, rotor angular speed, rotor efficiency and rotor output power. Software verifications were made by comparing rotor power and rotor efficiency for different designs. Results were similar to those provided by commercial wind generator manufacturers. (author)

  17. Comparative Study on Uni- and Bi-Directional Fluid Structure Coupling of Wind Turbine Blades

    Directory of Open Access Journals (Sweden)

    Mesfin Belayneh Ageze

    2017-09-01

    Full Text Available The current trends of wind turbine blade designs are geared towards a longer and slender blade with high flexibility, exhibiting complex aeroelastic loadings and instability issues, including flutter; in this regard, fluid-structure interaction (FSI plays a significant role. The present article will conduct a comparative study between uni-directional and bi-directional fluid-structural coupling models for a horizontal axis wind turbine. A full-scale, geometric copy of the NREL 5MW blade with simplified material distribution is considered for simulation. Analytical formulations of the governing relations with appropriate approximation are highlighted, including turbulence model, i.e., Shear Stress Transport (SST k-ω. These analytical relations are implemented using Multiphysics package ANSYS employing Fluent module (Computational Fluid Dynamics (CFD-based solver for the fluid domain and Transient Structural module (Finite Element Analysis-based solver for the structural domain. ANSYS system coupling module also is configured to model the two fluid-structure coupling methods. The rated operational condition of the blade for a full cycle rotation is considered as a comparison domain. In the bi-directional coupling model, the structural deformation alters the angle of attack from the designed values, and by extension the flow pattern along the blade span; furthermore, the tip deflection keeps fluctuating whilst it tends to stabilize in the uni-directional coupling model.

  18. Optimization design of Savonius diffuser blade with moving deflector for hydrokınetıc cross flow turbıne rotor

    NARCIS (Netherlands)

    Wahjudi, B.; Soeparman, S.B.; Hoeijmakers, Hendrik Willem Marie; bin Abu Bakar, Rosli; Froome, Craig

    2015-01-01

    The conventional Savonius turbine is a good concept for small size wind-renewable energy systems; unfortunately always it has low efficiency. Inspired from the Savonius Blade, this research project designed the diffuser form as compartment between S blade and Tandem Blade of Savonius to produce “jet

  19. An aerodynamic study on flexed blades for VAWT applications

    Science.gov (United States)

    Micallef, Daniel; Farrugia, Russell; Sant, Tonio; Mollicone, Pierluigi

    2014-12-01

    There is renewed interest in aerodynamics research of VAWT rotors. Lift type, Darrieus designs sometimes use flexed blades to have an 'egg-beater shape' with an optimum Troposkien geometry to minimize the structural stress on the blades. While straight bladed VAWTs have been investigated in depth through both measurements and numerical modelling, the aerodynamics of flexed blades has not been researched with the same level of detail. Two major effects may have a substantial impact on blade performance. First, flexing at the equator causes relatively strong trailing vorticity to be released. Secondly, the blade performance at each station along the blade is influenced by self-induced velocities due to bound vorticity. The latter is not present in a straight bladed configuration. The aim of this research is to investigate these effects in relation to an innovative 4kW wind turbine concept being developed in collaboration with industry known as a self-adjusting VAWT (or SATVAWT). The approach used in this study is based on experimental and numerical work. A lifting line free-wake vortex model was developed. Wind tunnel power and hot-wire velocity measurements were performed on a scaled down, 60cm high, three bladed model in a closed wind tunnel. Results show a substantial axial wake induction at the equator resulting in a lower power generation at this position. This induction increases with increasing degree of flexure. The self-induced velocities caused by blade bound vorticity at a particular station was found to be relatively small.

  20. Effects of geometric non-linearity on energy release rates in a realistic wind turbine blade cross section

    DEFF Research Database (Denmark)

    Eder, Martin Alexander; Bitsche, Robert; Belloni, Federico

    2015-01-01

    Most wind turbine rotor blades comprise several adhesively connected sub-components typically made from glass fibre reinforced polymer composite materials. It is a well-known fact that wind turbine blades are prone to fail in their adhesive joints. However, owing to the complexity...... of their structural behaviour, little is known about the root causes of adhesive joint failure. This paper investigates the effects of geometrical non-linearity on energy release rates (ERRs) of transversely oriented cracks present in the adhesive joints of a wind turbine rotor blade. Utilising a computationally...

  1. Investigation Of Failure Mechanisms In A Wind Turbine Blade Root Sub-Structure

    DEFF Research Database (Denmark)

    Bender, Jens Jakob; Hallett, S.R.; Lindgaard, Esben

    2017-01-01

    and realistic results at the fraction of the cost of a full-scale test. Therefore, this work focuses on testing of sub-structures from the root end of wind turbine blades at the transition from the thick root laminate to the thinner main laminate. Some wind turbine blade manufacturers include pre-cured tapered...... beams in the root to reduce the time required to place the large quantity of material in the mould and to decrease manufacturing defects in these elements. However, this entails the risk of introducing other manufacturing defects during the Vacuum Assisted Resin Transfer Moulding process such as resin...... pockets and fibre wrinkles. Through this work it is sought to determine the effect that these manufacturing defects can have on the strength properties of the sub-structure. The sub-structures used in this work are cut out from actual wind turbine blades, meaning that the manufacturing defects...

  2. Active Blade Pitch Control for Straight Bladed Darrieus Vertical Axis Wind Turbine of New Design

    DEFF Research Database (Denmark)

    Chougule, Prasad; Nielsen, Søren R.K.; Basu, Biswajit

    2013-01-01

    in a previous publication. Further, it is well know that the variation of the blade pitch angle during the rotation improves the power efficiency. A blade pitch variation is implemented by active blade pitch control, which operates as per wind speed and position of the blade with respect to the rotor. A double...

  3. Morphing Downwind-Aligned Rotor Concept Based on a 13-MW Wind Turbine

    Energy Technology Data Exchange (ETDEWEB)

    Ichter, Brian; Steele, Adam; Loth, Eric; Moriarty, Patrick; Selig, Michael

    2016-04-01

    To alleviate the mass-scaling issues associated with conventional upwind rotors of extreme-scale wind turbines (>/=10 MW), a morphing downwind-aligned rotor (MoDaR) concept is proposed herein. The concept employs a downwind rotor with blades whose elements are stiff (no intentional flexibility) but with hub-joints that can be unlocked to allow for moment-free downwind alignment. Aligning the combination of gravitational, centrifugal and thrust forces along the blade path reduces downwind cantilever loads, resulting in primarily tensile loading. For control simplicity, the blade curvature can be fixed with a single morphing degree of freedom using a near-hub joint for coning angle: 22 degrees at rated conditions. The conventional baseline was set as the 13.2-MW Sandia 100-m all glass blade in a three-bladed upwind configuration. To quantify potential mass savings, a downwind load-aligning, two-bladed rotor was designed. Because of the reduced number of blades, the MoDaR concept had a favorable 33% mass reduction. The blade reduction and coning led to a reduction in rated power, but morphing increased energy capture at lower speeds such that both the MoDaR and conventional rotors have the same average power: 5.4 MW. A finite element analysis showed that quasi-steady structural stresses could be reduced, over a range of operating wind speeds and azimuthal angles, despite the increases in loading per blade. However, the concept feasibility requires additional investigation of the mass, cost and complexity of the morphing hinge, the impact of unsteady aeroelastic influence because of turbulence and off-design conditions, along with system-level Levelized Cost of Energy analysis.

  4. GUIDE BLADE FOR AN OVERFLOW STRUCTURE TO BE PLACED ON A VESSEL

    DEFF Research Database (Denmark)

    2017-01-01

    contact surface (4), the primary contact surface having an edge (2) configured for abutting an overflow structure (100) and at least one free edge, wherein the guide blade is configured for being attachable to a unit to be arrange on or in an inlet (109) of an overflow structure or directly...

  5. Thermal stresses investigation of a gas turbine blade

    Science.gov (United States)

    Gowreesh, S.; Pravin, V. K.; Rajagopal, K.; Veena, P. H.

    2012-06-01

    The analysis of structural and thermal stress values that are produced while the turbine is operating are the key factors of study while designing the next generation gas turbines. The present study examines structural, thermal, modal analysis of the first stage rotor blade of a two stage gas turbine. The design features of the turbine segment of the gas turbine have been taken from the preliminary design of a power turbine for maximization of an existing turbojet engine with optimized dump gap of the combustion chamber, since the allowable temperature on the turbine blade dependents on the hot gas temperatures from the combustion chamber. In the present paper simplified 3-D Finite Element models are developed with governing boundary conditions and solved using the commercial FEA software ANSYS. As the temperature has a significant effect on the overall stress on the rotor blades, a detail study on mechanical and thermal stresses are estimated and evaluated with the experimental values.

  6. Inclusion Compound Based Approach to Forming Arrays of Artificial Dipolar Molecular Rotors: A Search for Optimal Rotor Structures

    Czech Academy of Sciences Publication Activity Database

    Kobr, L.; Zhao, K.; Shen, X.; Shoemaker, R. K.; Rogers, C. T.; Michl, Josef

    2013-01-01

    Roč. 25, č. 3 (2013), s. 443-448 ISSN 0935-9648 EU Projects: European Commission(XE) 227756 - DIPOLAR ROTOR ARRAY Grant - others:NSF(US) CHE 0848663 Institutional support: RVO:61388963 Keywords : inclusion compounds * molecular rotors * ferroelectricity * two-dimensional arrays Subject RIV: CF - Physical ; Theoretical Chemistry Impact factor: 15.409, year: 2013

  7. Computer subroutine for estimating aerodynamic blade loads on Darrieus vertical axis wind turbines. [FORCE code

    Energy Technology Data Exchange (ETDEWEB)

    Sullivan, W. N.; Leonard, T. M.

    1980-11-01

    An important aspect of structural design of the Darrieus rotor is the determination of aerodynamic blade loads. This report describes a load generator which has been used at Sandia for quasi-static and dynamic rotor analyses. The generator is based on the single streamtube aerodynamic flow model and is constructed as a FORTRAN IV subroutine to facilitate its use in finite element structural models. Input and output characteristics of the subroutine are described and a complete listing is attached as an appendix.

  8. Vibration reduction methods and techniques for rotorcraft utilizing on-blade active control, Phase I

    Data.gov (United States)

    National Aeronautics and Space Administration — Rotor blades adapted for vibration control have the added benefit of extended blade and rotor life, as well as improved passenger comfort. Approaches that have been...

  9. Comprehensive Structural Dynamic Analysis of the SSME/AT Fuel Pump First-Stage Turbine Blade

    Science.gov (United States)

    Brown, A. M.

    1998-01-01

    A detailed structural dynamic analysis of the Pratt & Whitney high-pressure fuel pump first-stage turbine blades has been performed to identify the cause of the tip cracking found in the turbomachinery in November 1997. The analysis was also used to help evaluate potential fixes for the problem. Many of the methods available in structural dynamics were applied, including modal displacement and stress analysis, frequency and transient response to tip loading from the first-stage Blade Outer Gas Seals (BOGS), fourier analysis, and shock spectra analysis of the transient response. The primary findings were that the BOGS tip loading is impulsive in nature, thereby exciting many modes of the blade that exhibit high stress at the tip cracking location. Therefore, a proposed BOGS count change would not help the situation because a clearly identifiable resonance situation does not exist. The recommendations for the resolution of the problem are to maintain the existing BOGS count, eliminate the stress concentration in the blade due to its geometric design, and reduce the applied load on the blade by adding shiplaps in the BOGS.

  10. Passive damping of composite blades using embedded piezoelectric modules or shape memory alloy wires: a comparative study

    International Nuclear Information System (INIS)

    Bachmann, F; Delpero, T; Ermanni, P; De Oliveira, R; Sigg, A; Michaud, V; Schnyder, V; Jaehne, R; Bergamini, A

    2012-01-01

    Emission reduction from civil aviation has been intensively addressed in the scientific community in recent years. The combined use of novel aircraft engine architectures such as open rotor engines and lightweight materials offer the potential for fuel savings, which could contribute significantly in reaching gas emissions targets, but suffer from vibration and noise issues. We investigated the potential improvement of mechanical damping of open rotor composite fan blades by comparing two integrated passive damping systems: shape memory alloy wires and piezoelectric shunt circuits. Passive damping concepts were first validated on carbon fibre reinforced epoxy composite plates and then implemented in a 1:5 model of an open rotor blade manufactured by resin transfer moulding (RTM). A two-step process was proposed for the structural integration of the damping devices into a full composite fan blade. Forced vibration measurements of the plates and blade prototypes quantified the efficiency of both approaches, and their related weight penalty. (paper)

  11. Passive damping of composite blades using embedded piezoelectric modules or shape memory alloy wires: a comparative study

    Science.gov (United States)

    Bachmann, F.; de Oliveira, R.; Sigg, A.; Schnyder, V.; Delpero, T.; Jaehne, R.; Bergamini, A.; Michaud, V.; Ermanni, P.

    2012-07-01

    Emission reduction from civil aviation has been intensively addressed in the scientific community in recent years. The combined use of novel aircraft engine architectures such as open rotor engines and lightweight materials offer the potential for fuel savings, which could contribute significantly in reaching gas emissions targets, but suffer from vibration and noise issues. We investigated the potential improvement of mechanical damping of open rotor composite fan blades by comparing two integrated passive damping systems: shape memory alloy wires and piezoelectric shunt circuits. Passive damping concepts were first validated on carbon fibre reinforced epoxy composite plates and then implemented in a 1:5 model of an open rotor blade manufactured by resin transfer moulding (RTM). A two-step process was proposed for the structural integration of the damping devices into a full composite fan blade. Forced vibration measurements of the plates and blade prototypes quantified the efficiency of both approaches, and their related weight penalty.

  12. Investigation of a bearingless helicopter rotor concept having a composite primary structure

    Science.gov (United States)

    Bielawa, R. L.; Cheney, M. C., Jr.; Novak, R. C.

    1976-01-01

    Experimental and analytical investigations were conducted to evaluate a bearingless helicopter rotor concept (CBR) made possible through the use of the specialized nonisotropic properties of composite materials. The investigation was focused on four principal areas which were expected to answer important questions regarding the feasibility of this concept. First, an examination of material properties was made to establish moduli, ultimate strength, and fatigue characteristics of unidirectional graphite/epoxy, the composite material selected for this application. The results confirmed the high bending modulus and strengths and low shear modulus expected of this material, and demonstrated fatigue properties in torsion which make this material ideally suited for the CBR application. Second, a dynamically scaled model was fabricated and tested in the low speed wind tunnel to explore the aeroelastic characteristics of the CBR and to explore various concepts relative to the method of blade pitch control. Two basic control configurations were tested, one in which pitch flap coupling could occur and another which eliminated all coupling. It was found that both systems could be operated successfully at simulated speeds of 180 knots; however, the configuration with coupling present revealed a potential for undesirable aeroelastic response. The uncoupled configuration behaved generally as a conventional hingeless rotor and was stable for all conditions tested.

  13. Numerical investigation on aerodynamic performance of a novel vertical axis wind turbine with adaptive blades

    International Nuclear Information System (INIS)

    Wang, Ying; Sun, Xiaojing; Dong, Xiaohua; Zhu, Bing; Huang, Diangui; Zheng, Zhongquan

    2016-01-01

    Highlights: • A novel vertical axis wind turbine with deformed blades is designed. • The universal tendency of power characteristics for simulated turbine is found. • The whole flow field of different turbines from the aspect of vortex is analyzed. • The tracking analysis of vortex at different positions for a blade is conducted. • The aerodynamic performance of turbine with three deformed blades is analyzed. - Abstract: In this paper, a novel Darrieus vertical axis wind turbine was designed whose blade can be deformed automatically into a desired geometry and thus achieve a better aerodynamic performance. A series of numerical simulations were conducted by utilizing the United Computational Fluid Dynamics code. Firstly, analysis and comparison of the performance of undeformed and deformed blades for the rotors having different blades were conducted. Then, the power characteristics of each simulated turbine were summarized and a universal tendency was found. Secondly, investigation on the effect of blade number and solidity on the power performance of Darrieus vertical axis wind turbine with deformable and undeformable blades was carried out. The results indicated that compared to conventional turbines with same solidity, the maximum percentage increase in power coefficient that the low solidity turbine with three deformable blades can achieve is about 14.56%. When solidity is high and also turbine operates at low tip speed ratio of less than the optimum value, the maximum power coefficient increase for the turbines with two and four deformable blades are 7.51% and 8.07%, respectively. However, beyond the optimal tip speed ratio, the power improvement of the turbine using the deformable blades seems not significant and even slightly worse than the conventional turbines. The last section studied the transient behavior of vortex and turbulent flow structures around the deformable rotor blade to explore the physical mechanism of improving aerodynamic

  14. Fundamentals for remote structural health monitoring of wind turbine blades - a preproject. Annex A. Cost-benefit for embedded sensors in large wind turbine blades

    OpenAIRE

    Hansen, L.G.; Lading, Lars

    2002-01-01

    This report contains the results of a cost-benefit analysis for the use of embed-ded sensors for damage detection in large wind turbine blades - structural health monitoring - (in connection with remote surveillance) of large wind turbine placedoff-shore. The total operating costs of a three-bladed 2MW turbine placed offshore either without sensors or with sensors are compared. The price of a structural health monitoring system of a price of 100 000 DKK (per tur-bine) results in a break-event...

  15. Two LQRI based Blade Pitch Controls for Wind Turbines

    Directory of Open Access Journals (Sweden)

    Yoonsu Nam

    2012-06-01

    Full Text Available As the wind turbine size has been increasing and their mechanical components are built lighter, the reduction of the structural loads becomes a very important task of wind turbine control in addition to maximum wind power capture. In this paper, we present a separate set of collective and individual pitch control algorithms. Both pitch control algorithms use the LQR control technique with integral action (LQRI, and utilize Kalman filters to estimate system states and wind speed. Compared to previous works in this area, our pitch control algorithms can control rotor speed and blade bending moments at the same time to improve the trade-off between rotor speed regulation and load reduction, while both collective and individual pitch controls can be designed separately. Simulation results show that the proposed collective and individual pitch controllers achieve very good rotor speed regulation and significant reduction of blade bending moments.

  16. Design and fabrication of a composite wind turbine blade

    Science.gov (United States)

    Brown, R. A.; Haley, R. G.

    1980-01-01

    The design considerations are described which led to the combination of materials used for the MOD-I wind turbine generator rotor and to the fabrication processes which were required to accomplish it. It is noted that the design problem was to create a rotor for a 2500 kW wind turbine generator. The rotor was to consist of two blades, each with a length of 97.5 feet and a weight of less than 21,000 pounds. The spanwise frequency is 1.17-1.45 Hz, and the chordwise frequency 2.80-2.98 Hz. The design life of the blade is 30 years, or 4.35 x 10 to the 8th cycles. The structures of the spars and trailing edges are described, and the adhesive bonding system is discussed.

  17. Structural transformations and temperature state of rotating blades of E1893 alloy under operation

    Energy Technology Data Exchange (ETDEWEB)

    Pigrova, G.D.; Rybnikov, A.I.; Kryukov, I.I. [Polzunov Central Boiler and Turbine Institute, St. Petersburg (Russian Federation)

    1998-12-31

    The composition and quantity of different phase component of EI893 alloy after long term operation as base metal for rotating blades of gas turbines GT-6, GTN-9, GTK-10 and GT-100 types were studied. The obtained date were analysed with regard to the chemical composition of alloys and of initial condition of heat treatment. Data of metal phase analysis owned alter operation can provide the basis for evaluation of tempera field of rotating blades in the course of operation since structural condition of phase components and redistribution of alloying elements are being specified by temperature and in-service time. (orig.)

  18. Structural transformations and temperature state of rotating blades of E1893 alloy under operation

    Energy Technology Data Exchange (ETDEWEB)

    Pigrova, G D; Rybnikov, A I; Kryukov, I I [Polzunov Central Boiler and Turbine Institute, St. Petersburg (Russian Federation)

    1999-12-31

    The composition and quantity of different phase component of EI893 alloy after long term operation as base metal for rotating blades of gas turbines GT-6, GTN-9, GTK-10 and GT-100 types were studied. The obtained date were analysed with regard to the chemical composition of alloys and of initial condition of heat treatment. Data of metal phase analysis owned alter operation can provide the basis for evaluation of tempera field of rotating blades in the course of operation since structural condition of phase components and redistribution of alloying elements are being specified by temperature and in-service time. (orig.)

  19. Smart Rotor Modeling: Aero-Servo-Elastic Modeling of a Smart Rotor with Adaptive Trailing Edge Flaps

    DEFF Research Database (Denmark)

    Bergami, Leonardo

    the trailing edge flap deflection to actively reduce the fatigue loads on the structure. The performance of the smart rotor configuration and its control algorithms are finally quantified by aero-servo-elastic simulations of the smart rotor turbine operating in a standard turbulent wind field.......This book presents the formulation of an aero-servo-elastic model for a wind turbine rotor equipped with Adaptive Trailing Edge Flaps (ATEF), a smart rotor configuration. As the name suggests, an aero-servo-elastic model consists of three main components: an aerodynamic model, a structural model......, and a control model. The book first presents an engineering type of aerodynamic model that accounts for the dynamic effects of flap deflection. The aerodynamic model is implemented in a Blade Element Momentum framework, and coupled with a multi-body structural model in the aero-servoelastic simulation code HAWC...

  20. Super titanium blades for advanced steam turbines

    International Nuclear Information System (INIS)

    Coulon, P.A.

    1990-01-01

    In 1986, the Alsthom Steam Turbines Department launched the manufacture of large titanium alloy blades: airfoil length of 1360 mm and overall length of 1520 mm. These blades are designed for the last-stage low pressure blading of advanced steam turbines operating at full speed (3000 rpm) and rating between 300 and 800 MW. Using titanium alloys for steam turbine exhaust stages as substitutes for chrome steels, due to their high strength/density ratio and their almost complete resistance to corrosion, makes it possible to increase the length of blades significantly and correspondingly that steam passage section (by up to 50%) with a still conservative stresses level in the rotor. Alsthom relies on 8 years of experience in the field of titanium, since as early as 1979 large titanium blades (airfoil length of 1240 mm, overall length of 1430 mm) were erected for experimental purposes on the last stage of a 900 MW unit of the Dampierre-sur-Loire power plant and now totals 45,000 operating hours without problems. The paper summarizes the main properties (chemical, mechanical and structural) recorded on very large blades and is based in particular on numerous fatigue corrosion test results to justify the use of the Ti 6 Al 4 V alloy in a specific context of micrographic structure

  1. A soft rotor concept - design, verification and potentials

    Energy Technology Data Exchange (ETDEWEB)

    Rasmussen, F; Thirstrup Petersen, J [Risoe National Lab., Roskilde (Denmark)

    1999-03-01

    This paper contains results from development and testing of a two-bladed soft rotor for an existing 15 kW flexible wind turbine. The new concept is characterised as a free yawing down wind turbine with nacelle tilting flexibility and a two-bladed teetering rotor with three-point supported flexible blades with built-in structural couplings. The power and the loads are controlled by active stall and active coning. The concept has been developed by extensive application of aero-elastic predictions, numerical optimisation and stability analysis in order to obtain optimal aero-elastic response and minimal loads. The flexible blades and the principle of active coning allow the blades to deflect with the wind to such an extent that the loads are reduced to between 25 and 50% of the loads for a similar rigid rotor. All conceptual design principles have been focused on application to large MW turbines, and aero-elastic predictions for an upscale 1 MW version show that this would have approximately identical characteristisc, without being particularly optimised for the actual size. (au)

  2. Feasibility study of applying an advanced composite structure technique to the fabrication of helicopter rotor blades

    Science.gov (United States)

    Gleich, D.

    1972-01-01

    The fabrication of helicopter rotary wings from composite materials is discussed. Two composite spar specimens consisting of compressively prestressed stainless steel liner over-wrapped with pretensioned fiberglass were constructed. High liner strength and toughness together with the prescribed prestresses and final sizing of the part are achieved by means of cryogenic stretch forming of the fiber wrapped composite spar at minus 320 F, followed by release of the forming pressure and warm up to room temperature. The prestresses are chosen to provide residual compression in the metal liner under operating loads.

  3. Aeroelastic impact of above-rated wave-induced structural motions on the near-wake stability of a floating offshore wind turbine rotor

    Science.gov (United States)

    Rodriguez, Steven; Jaworski, Justin

    2017-11-01

    The impact of above-rated wave-induced motions on the stability of floating offshore wind turbine near-wakes is studied numerically. The rotor near-wake is generated using a lifting-line free vortex wake method, which is strongly coupled to a finite element solver for kinematically nonlinear blade deformations. A synthetic time series of relatively high-amplitude/high-frequency representative of above-rated conditions of the NREL 5MW referece wind turbine is imposed on the rotor structure. To evaluate the impact of these above-rated conditions, a linear stability analysis is first performed on the near wake generated by a fixed-tower wind turbine configuration at above-rated inflow conditions. The platform motion is then introduced via synthetic time series, and a stability analysis is performed on the wake generated by the floating offshore wind turbine at the same above-rated inflow conditions. The stability trends (disturbance modes versus the divergence rate of vortex structures) of the two analyses are compared to identify the impact that above-rated wave-induced structural motions have on the stability of the floating offshore wind turbine wake.

  4. A shape adaptive airfoil for a wind turbine blade

    Science.gov (United States)

    Daynes, Stephen; Weaver, Paul M.

    2011-04-01

    The loads on wind turbine components are primarily from the blades. It is important to control these blade loads in order to avoid damaging the wind turbine. Rotor control technology is currently limited to controlling the rotor speed and the pitch of the blades. As blades increase in length it becomes less desirable to pitch the entire blade as a single rigid body, but instead there is a requirement to control loads more precisely along the length of the blade. This can be achieved with aerodynamic control devices such as flaps. Morphing technologies are good candidates for wind turbine flaps because they have the potential to create structures that have the conflicting abilities of being load carrying, light-weight and shape adaptive. A morphing flap design with a highly anisotropic cellular structure is presented which is able to undergo large deflections and high strains without a large actuation penalty. An aeroelastic analysis couples the work done by aerodynamic loads on the flap, the flap strain energy and the required actuation work to change shape. The morphing flap is experimentally validated with a manufactured demonstrator and shown to have reduced actuation requirements compared to a conventional hinged flap.

  5. Remote Monitoring of the Structural Health of Hydrokinetic Composite Turbine Blades

    Energy Technology Data Exchange (ETDEWEB)

    J.L. Rovey

    2012-09-21

    A health monitoring approach is investigated for hydrokinetic turbine blade applications. In-service monitoring is critical due to the difficult environment for blade inspection and the cost of inspection downtime. Composite blade designs have advantages that include long life in marine environments and great control over mechanical properties. Experimental strain characteristics are determined for static loads and free-vibration loads. These experiments are designed to simulate the dynamic characteristics of hydrokinetic turbine blades. Carbon/epoxy symmetric composite laminates are manufactured using an autoclave process. Four-layer composite beams, eight-layer composite beams, and two-dimensional eight-layer composite blades are instrumented for strain. Experimental results for strain measurements from electrical resistance gages are validated with theoretical characteristics obtained from in-house finite-element analysis for all sample cases. These preliminary tests on the composite samples show good correlation between experimental and finite-element strain results. A health monitoring system is proposed in which damage to a composite structure, e.g. delamination and fiber breakage, causes changes in the strain signature behavior. The system is based on embedded strain sensors and embedded motes in which strain information is demodulated for wireless transmission. In-service monitoring is critical due to the difficult environment for blade inspection and the cost of inspection downtime. Composite blade designs provide a medium for embedding sensors into the blades for in-situ health monitoring. The major challenge with in-situ health monitoring is transmission of sensor signals from the remote rotating reference frame of the blade to the system monitoring station. In the presented work, a novel system for relaying in-situ blade health measurements in hydrokinetic systems is described and demonstrated. An ultrasonic communication system is used to transmit

  6. CX-100 and TX-100 blade field tests.

    Energy Technology Data Exchange (ETDEWEB)

    Holman, Adam (USDA-Agriculture Research Service, Bushland, TX); Jones, Perry L.; Zayas, Jose R.

    2005-12-01

    In support of the DOE Low Wind Speed Turbine (LWST) program two of the three Micon 65/13M wind turbines at the USDA Agricultural Research Service (ARS) center in Bushland, Texas will be used to test two sets of experimental blades, the CX-100 and TX-100. The blade aerodynamic and structural characterization, meteorological inflow and wind turbine structural response will be monitored with an array of 75 instruments: 33 to characterize the blades, 15 to characterize the inflow, and 27 to characterize the time-varying state of the turbine. For both tests, data will be sampled at a rate of 30 Hz using the ATLAS II (Accurate GPS Time-Linked Data Acquisition System) data acquisition system. The system features a time-synchronized continuous data stream and telemetered data from the turbine rotor. This paper documents the instruments and infrastructure that have been developed to monitor these blades, turbines and inflow.

  7. Computational Fluid Dynamic Analysis of a Vibrating Turbine Blade

    Directory of Open Access Journals (Sweden)

    Osama N. Alshroof

    2012-01-01

    Full Text Available This study presents the numerical fluid-structure interaction (FSI modelling of a vibrating turbine blade using the commercial software ANSYS-12.1. The study has two major aims: (i discussion of the current state of the art of modelling FSI in gas turbine engines and (ii development of a “tuned” one-way FSI model of a vibrating turbine blade to investigate the correlation between the pressure at the turbine casing surface and the vibrating blade motion. Firstly, the feasibility of the complete FSI coupled two-way, three-dimensional modelling of a turbine blade undergoing vibration using current commercial software is discussed. Various modelling simplifications, which reduce the full coupling between the fluid and structural domains, are then presented. The one-way FSI model of the vibrating turbine blade is introduced, which has the computational efficiency of a moving boundary CFD model. This one-way FSI model includes the corrected motion of the vibrating turbine blade under given engine flow conditions. This one-way FSI model is used to interrogate the pressure around a vibrating gas turbine blade. The results obtained show that the pressure distribution at the casing surface does not differ significantly, in its general form, from the pressure at the vibrating rotor blade tip.

  8. Database about blade faults

    DEFF Research Database (Denmark)

    Branner, Kim; Ghadirian, Amin

    This report deals with the importance of measuring the reliability of the rotor blades and describing how they can fail. The Challenge is that very little non-confidential data is available and that the quality and detail in the data is limited....

  9. Composite Structural Analysis of Flat-Back Shaped Blade for Multi-MW Class Wind Turbine

    Science.gov (United States)

    Kim, Soo-Hyun; Bang, Hyung-Joon; Shin, Hyung-Ki; Jang, Moon-Seok

    2014-06-01

    This paper provides an overview of failure mode estimation based on 3D structural finite element (FE) analysis of the flat-back shaped wind turbine blade. Buckling stability, fiber failure (FF), and inter-fiber failure (IFF) analyses were performed to account for delamination or matrix failure of composite materials and to predict the realistic behavior of the entire blade region. Puck's fracture criteria were used for IFF evaluation. Blade design loads applicable to multi-megawatt (MW) wind turbine systems were calculated according to the Germanischer Lloyd (GL) guideline and the International Electrotechnical Commission (IEC) 61400-1 standard, under Class IIA wind conditions. After the post-processing of final load results, a number of principal load cases were selected and converted into applied forces at the each section along the blade's radius of the FE model. Nonlinear static analyses were performed for laminate failure, FF, and IFF check. For buckling stability, linear eigenvalue analysis was performed. As a result, we were able to estimate the failure mode and locate the major weak point.

  10. Wind Turbine Blade

    DEFF Research Database (Denmark)

    2010-01-01

    The invention relates to a blade for a wind turbine, particularly to a blade that may be produced by an advanced manufacturing process for producing a blade with high quality structural components. Particularly, the structural components, which are preferably manufactured from fibre reinforced...

  11. Partitioned Fluid-Structure Interaction for Full Rotor Computations Using CFD

    DEFF Research Database (Denmark)

    Heinz, Joachim Christian

    ) based aerodynamic model which is computationally cheap but includes several limitations and corrections in order to account for three-dimensional and unsteady eects. The present work discusses the development of an aero-elastic simulation tool where high-fidelity computational fluid dynamics (CFD......) is used to model the aerodynamics of the flexible wind turbine rotor. Respective CFD computations are computationally expensive but do not show the limitations of the BEM-based models. It is one of the first times that high-fidelity fluid-structure interaction (FSI) simulations are used to model the aero......-elastic response of an entire wind turbine rotor. The work employs a partitioned FSI coupling between the multi-body-based structural model of the aero-elastic solver HAWC2 and the finite volume CFD solver EllipSys3D. In order to establish an FSI coupling of sufficient time accuracy and sufficient numerical...

  12. 3X-100 blade field test.

    Energy Technology Data Exchange (ETDEWEB)

    Zayas, Jose R.; Johnson, Wesley D.

    2008-03-01

    In support of a Work-For-Other (WFO) agreement between the Wind Energy Technology Department at Sandia National Laboratories and 3TEX, one of the three Micon 65/13M wind turbines at the USDA Agriculture Research Service (ARS) center in Bushland, Texas, has been used to test a set of 9 meter wind turbine blades, manufactured by TPI composites using the 3TEX carbon material for the spar cap. Data collected from the test has been analyzed to evaluate both the aerodynamic performance and the structural response from the blades. The blades aerodynamic and structural performance, the meteorological inflow and the wind turbine structural response has been monitored with an array of 57 instruments: 15 to characterize the blades, 13 to characterize inflow, and 15 to characterize the time-varying state of the turbine. For the test, data was sampled at a rate of 40 Hz using the ATLAS II (Accurate GPS Time-Linked Data Acquisition System) data acquisition system. The system features a time-synchronized continuous data stream and telemetered data from the turbine rotor. This paper documents the instruments and infrastructure that have been developed to monitor these blades, turbines and inflow, as well as both modeling and field testing results.

  13. 9th IFToMM International Conference on Rotor Dynamics

    CERN Document Server

    2015-01-01

    This book presents the proceedings of the 9th IFToMM International Conference on Rotor Dynamics. This conference is a premier global event that brings together specialists from the university and industry sectors worldwide in order to promote the exchange of knowledge, ideas, and information on the latest developments and applied technologies in the dynamics of rotating machinery. The coverage is wide ranging, including, for example, new ideas and trends in various aspects of bearing technologies, issues in the analysis of blade dynamic behavior,  condition monitoring of different rotating machines, vibration control, electromechanical and fluid-structure interactions in rotating machinery, rotor dynamics of micro, nano, and cryogenic machines, and applications of rotor dynamics in transportation engineering. Since its inception 32 years ago, the IFToMM International Conference on Rotor Dynamics has become an irreplaceable point of reference for those working in the field, and this book reflects the high qua...

  14. KNOW-BLADE task-3.2 report: Tip shape study

    DEFF Research Database (Denmark)

    Sørensen, Niels N.; Johansen, Jeppe; Conway, S.

    2005-01-01

    For modern rotor blades with their very large aspect ratio, the blade tip is a very limited part of the overall rotor, and as such of limited importance for the overall aerodynamics of the rotor. Even though they may not be very important for the overallpower production, the tip noise can be very...... important for the acoustics of the rotor [15], and the blade tips can as well be important for the aerodynamic damping properties of the rotor blades [13]. Unfortunately, not many options exists for predictingthe aerodynamic behavior of blade tips using computational methods. Experimentally it is di...

  15. Integrated technology rotor/flight research rotor concept definition study

    Science.gov (United States)

    Carlson, R. G.; Beno, E. A.; Ulisnik, H. D.

    1983-01-01

    As part of the Integrated Technology Rotor/Flight Research Rotor (ITR/FRR) Program a number of advanced rotor system designs were conceived and investigated. From these, several were chosen that best meet the started ITR goals with emphasis on stability, reduced weight and hub drag, simplicity, low head moment stiffness, and adequate strength and fatigue life. It was concluded that obtaining low hub moment stiffness was difficult when only the blade flexibility of bearingless rotor blades is considered, unacceptably low fatigue life being the primary problem. Achieving a moderate hub moment stiffness somewhat higher than state of the art articulated rotors in production today is possible within the fatigue life constraint. Alternatively, low stiffness is possible when additional rotor elements, besides the blades themselves, provide part of the rotor flexibility. Two primary designs evolved as best meeting the general ITR requirements that presently exist. An I shaped flexbeam with an external torque tube can satisfy the general goals but would have either higher stiffness or reduced fatigue life. The elastic gimbal rotor can achieve a better combination of low stiffness and high fatigue life but would be a somewhat heavier design and possibly exhibit a higher risk of aeromechanical instability.

  16. Multi-dimensional optimization of small wind turbine blades

    DEFF Research Database (Denmark)

    Sessarego, Matias; Wood, David

    2015-01-01

    used to reduce the rotor inertia to help minimize starting time. Two airfoils are considered: the 10% thick SG6043 which has excellent lift:drag performance at low Reynolds number and the SD7062 whose extra thickness (14%) has some structural advantages, particularly for the weaker material (c). All......This paper describes a computer method to allow the design of small wind turbine blades for the multiple objectives of rapid starting, efficient power extraction, low noise, and minimal mass. For the sake of brevity, only the first two and the last objectives are considered in this paper....... The optimization aimed to study a range of blade materials, from traditional fibreglass through sustainable alternatives to rapid prototyping plastic. Because starting performance depends on blade inertia, there is a complex interaction between the material properties and the aerodynamics. Example blades of 1.1 m...

  17. Structural design optimization of a morphing trailing edge flap for wind turbine blades

    DEFF Research Database (Denmark)

    Barlas, Athanasios; Lin, Yu-Huan; Aagaard Madsen, Helge

    A flap actuation system, the Controllable Rubber Trailing Edge Flap (CRTEF), for distributed load control on a wind turbine blade had been developed in the period from 2006 to 2013 at DTU (http://www.induflap.dk/). The purpose of the presented work is to optimize the structural design of the flex......A flap actuation system, the Controllable Rubber Trailing Edge Flap (CRTEF), for distributed load control on a wind turbine blade had been developed in the period from 2006 to 2013 at DTU (http://www.induflap.dk/). The purpose of the presented work is to optimize the structural design...... of the flexible part of the CRTEF based on a realistic blade section geometry in order to meet the required objectives and constraints. The objectives include the deflection requirements and the energy efficiency, while the constraints include the bending stiffness of the structure, the local shape deformations......, critical material strength, and manufacturing limitations. A model with arches forming concave on the flap surface and enclosing the voids to be pressurized results in the bending movement of the flap when pressure is applied on the voids to straighten the arches. The model is designed using SolidWorks...

  18. A novel PM motor with hybrid PM excitation and asymmetric rotor structure for high torque performance

    Directory of Open Access Journals (Sweden)

    Gaohong Xu

    2017-05-01

    Full Text Available This paper proposes a novel permanent magnet (PM motor for high torque performance, in which hybrid PM material and asymmetric rotor design are applied. The hybrid PM material is adopted to reduce the consumption of rare-earth PM because ferrite PM is assisted to enhance the torque production. Meanwhile, the rotor structure is designed to be asymmetric by shifting the surface-insert PM (SPM, which is used to improve the torque performance, including average torque and torque ripple. Moreover, the reasons for improvement of the torque performance are explained by evaluation and analysis of the performances of the proposed motor. Compared with SPM motor and V-type motor, the merit of high utilization ratio of rare-earth PM is also confirmed, showing that the proposed motor can offer higher torque density and lower torque ripple simultaneously with less consumption of rare-earth PM.

  19. Effect of ETA treatment on corrosion fatigue in rotors and blades and stress corrosion cracking in 3.5 NiCrMoV steel low-pressure turbine discs

    International Nuclear Information System (INIS)

    Hitomi, Itoh; Takashi, Momoo; Takayuki, Shiomi

    2001-01-01

    In recent years, to increase the reliability and reduce the amount of feed water iron to prevent of fouling of steam generator tubes, ethanolamine (ETA) treatment has been adopted into the secondary system. In this investigation, the authors verified that ethanolamine treatment does not adversely affect the susceptibility of either stress corrosion cracking (SCC) in the turbine discs that are the principal units in the secondary system or corrosion fatigue (CF) in rotors and blades. In the first stage, a laboratory investigation was made of (1) SCC initiation and propagation in 3,5 NiCrMoV steel and (2) CF in 3,5 NiCrMoV steel and blade steels, in both cases using deaerated water to which had been added ethanolamine with few organic acids that is 10 times the estimated concentration. It was confirmed that the ethanolamine treatment had almost no effect. In the second stage, test pieces (removed from the disc steel inserted into the turbine extraction chamber before the ethanolamine treatment was started) were used to observe the initiation and propagation of SCC. Even after long-term observation, ethanolamine treatment into the secondary system was found to have almost no effect on the susceptibility of SCC in discs. (author)

  20. Dynamic stress of impeller blade of shaft extension tubular pump device based on bidirectional fluid-structure interaction

    Energy Technology Data Exchange (ETDEWEB)

    Kan, Kan; Liu, Huiwen; Yang, Chunxia [Hohai University, Nanjing (China); Zheng, Yuan [National Engineering Research Center of Water Resources Efficient Utilization and Engineering Safety, Nanjing (China); Fu, Shifeng; Zhang, Xin [Power China Huadong Engineering Corporation, Hangzhou (China)

    2017-04-15

    Current research on the stability of tubular pumps is mainly concerned with the transient hydrodynamic characteristics. However, the structural response under the influence of fluid-structure interaction hasn't been taken fully into consideration. The instability of the structure can cause vibration and cracks, which may threaten the safety of the unit. We used bidirectional fluid-structure interaction to comprehensively analyze the dynamic stress characteristics of the impeller blades of the shaft extension tubular pump device. Furthermore, dynamic stress of impeller blade of shaft extension tubular pump device was solved under different lift conditions of 0° blade angle. Based on Reynolds-average N-S equation and SST k-ω turbulence model, numerical simulation was carried out for three-dimensional unsteady incompressible turbulent flow field of the pump device whole flow passage. Meanwhile, the finite element method was used to calculate dynamic characteristics of the blade structure. The blade dynamic stress distribution was obtained on the basis of fourth strength theory. The research results indicate that the maximum blade dynamic stress appears at the joint between root of inlet side of the blade suction surface and the axis. Considering the influence of gravity, the fluctuation of the blade dynamic stress increases initially and decreases afterwards within a rotation period. In the meantime, the dynamic stress in the middle part of inlet edge presents larger relative fluctuation amplitude. Finally, a prediction method for dynamic stress distribution of tubular pump considering fluid-structure interaction and gravity effect was proposed. This method can be used in the design stage of tubular pump to predict dynamic stress distribution of the structure under different operating conditions, improve the reliability of pump impeller and analyze the impeller fatigue life.

  1. Fundamentals for remote structural health monitoring of wind turbine blades - a preproject. Annex A. Cost-benefit for embedded sensors in large wind turbine blades

    DEFF Research Database (Denmark)

    Hansen, L.G.; Lading, Lars

    2002-01-01

    -bladed 2MW turbine placed offshore either without sensors or with sensors are compared. The price of a structural health monitoring system of a price of 100 000 DKK (per tur-bine) results in a break-eventime of about 3 years. For a price of 300 000 DKK the break-even time is about 8 years. However......This report contains the results of a cost-benefit analysis for the use of embed-ded sensors for damage detection in large wind turbine blades - structural health monitoring - (in connection with remote surveillance) of large wind turbine placedoff-shore. The total operating costs of a three......, the cost/benefit analysis has large uncertainties....

  2. Blade vortex interaction noise reduction techniques for a rotorcraft

    Science.gov (United States)

    Charles, Bruce D. (Inventor); Hassan, Ahmed A. (Inventor); Tadghighi, Hormoz (Inventor); JanakiRam, Ram D. (Inventor); Sankar, Lakshmi N. (Inventor)

    1996-01-01

    An active control device for reducing blade-vortex interactions (BVI) noise generated by a rotorcraft, such as a helicopter, comprises a trailing edge flap located near the tip of each of the rotorcraft's rotor blades. The flap may be actuated in any conventional way, and is scheduled to be actuated to a deflected position during rotation of the rotor blade through predetermined regions of the rotor azimuth, and is further scheduled to be actuated to a retracted position through the remaining regions of the rotor azimuth. Through the careful azimuth-dependent deployment and retraction of the flap over the rotor disk, blade tip vortices which are the primary source for BVI noise are (a) made weaker and (b) pushed farther away from the rotor disk (that is, larger blade-vortex separation distances are achieved).

  3. Influence of Icing on the Modal Behavior of Wind Turbine Blades

    Directory of Open Access Journals (Sweden)

    Sudhakar Gantasala

    2016-10-01

    Full Text Available Wind turbines installed in cold climate sites accumulate ice on their structures. Icing of the rotor blades reduces turbine power output and increases loads, vibrations, noise, and safety risks due to the potential ice throw. Ice accumulation increases the mass distribution of the blade, while changes in the aerofoil shapes affect its aerodynamic behavior. Thus, the structural and aerodynamic changes due to icing affect the modal behavior of wind turbine blades. In this study, aeroelastic equations of the wind turbine blade vibrations are derived to analyze modal behavior of the Tjaereborg 2 MW wind turbine blade with ice. Structural vibrations of the blade are coupled with a Beddoes-Leishman unsteady attached flow aerodynamics model and the resulting aeroelastic equations are analyzed using the finite element method (FEM. A linearly increasing ice mass distribution is considered from the blade root to half-length and thereafter constant ice mass distribution to the blade tip, as defined by Germanischer Lloyd (GL for the certification of wind turbines. Both structural and aerodynamic properties of the iced blades are evaluated and used to determine their influence on aeroelastic natural frequencies and damping factors. Blade natural frequencies reduce with ice mass and the amount of reduction in frequencies depends on how the ice mass is distributed along the blade length; but the reduction in damping factors depends on the ice shape. The variations in the natural frequencies of the iced blades with wind velocities are negligible; however, the damping factors change with wind velocity and become negative at some wind velocities. This study shows that the aerodynamic changes in the iced blade can cause violent vibrations within the operating wind velocity range of this turbine.

  4. Performance and internal flow condition of mini centrifugal pump with splitter blades

    International Nuclear Information System (INIS)

    Shigemitsu, T; Fukutomi, J; Kaji, K; Wada, T

    2012-01-01

    Mini centrifugal pumps having a diameter smaller than 100mm are employed in many fields. But the design method for the mini centrifugal pump is not established because the internal flow condition for these small-sized fluid machines is not clarified and conventional theory is not suitable for small-sized pumps. Therefore, mini centrifugal pumps with simple structure were investigated by this research. Splitter blades were adopted in this research to improve the performance and the internal flow condition of mini centrifugal pump which had large blade outlet angle. The original impeller without the splitter blades and the impeller with the splitter blades were prepared for an experiment. The performance tests are conducted with these rotors in order to investigate the effect of the splitter blades on performance and internal flow condition of mini centrifugal pump. On the other hand, a three dimensional steady numerical flow analysis is conducted with the commercial code (ANSYS-CFX) to investigate the internal flow condition in detail. It is clarified from the experimental results that the performance of the mini centrifugal pump is improved by the effect of the splitter blades. The blade-to-blade low velocity regions are suppressed in the case with the splitter blades and the total pressure loss regions are decreased. The effects of the splitter blades on the performance and the internal flow condition are discussed in this paper.

  5. Conference on Helicopter Structures Technology, Moffett Field, Calif., November 16-18, 1977, Proceedings

    Science.gov (United States)

    1978-01-01

    Work on advanced concepts for helicopter designs is reported. Emphasis is on use of advanced composites, damage-tolerant design, and load calculations. Topics covered include structural design flight maneuver loads using PDP-10 flight dynamics model, use of 3-D finite element analysis in design of helicopter mechanical components, damage-tolerant design of the YUH-61A main rotor system, survivability of helicopters to rotor blade ballistic damage, development of a multitubular spar composite main rotor blade, and a bearingless main rotor structural design approach using advanced composites.

  6. Fundamentals for remote structural health monitoring of wind turbine blades - a preproject. Annex C. Fibre transducer for damage detection in adhesive layers of wind turbine blades

    DEFF Research Database (Denmark)

    Sendrup, P.

    2002-01-01

    displacement transducer for detection of damage in adhesive layers of wind turbine blades. It was chosen to base the transducer on the fibre optic micro-bend principle. The report contains the result of measurementsand optical simulations of light transmittance through optical fibres with micro......-bends and a suggestion for a micro-bend transducer design specifically suitable for detection of damage in adhesive layers between larger composite structures, as the shellsin a wind turbine blade. Such a damage will cause the joined parts to move slightly relative to each other, and the transducer is designed to change...... optic micro-bend transducer would be in the range between0.5%/um to 1 %/um depending on the number of bends on the fibre. A measurement on the final transducer showed that the sensitivity was 1.2 %/um. A large 50 % change in transmittance, that is easy to measure, is then obtained for displacements...

  7. Structure of a monolayer of molecular rotors on aqueous subphase from grazing-incidence X-ray diffraction.

    Science.gov (United States)

    Kaleta, Jiří; Wen, Jin; Magnera, Thomas F; Dron, Paul I; Zhu, Chenhui; Michl, Josef

    2018-03-23

    In situ grazing-incidence X-ray scattering shows that a monolayer of artificial rod-shaped dipolar molecular rotors produced on the surface of an aqueous subphase in a Langmuir trough has a structure conducive to a 2D ferroelectric phase. The axes of the rotors stand an average of 0.83 nm apart in a triangular grid, perpendicular to the surface within experimental error. They carry 2,3-dichlorophenylene rotators near rod centers, between two decks of interlocked triptycenes installed axially on the rotor axle. The analysis is based first on simultaneous fitting of observed Bragg rods and second on fitting the reflectivity curve with only three adjustable parameters and the calculated rotor electron density, which also revealed the presence of about seven molecules of water near each rotator. Dependent on preparation conditions, a minor and variable amount of a different crystal phase may also be present in the monolayer.

  8. Macroscopic balance model for wave rotors

    Science.gov (United States)

    Welch, Gerard E.

    1996-01-01

    A mathematical model for multi-port wave rotors is described. The wave processes that effect energy exchange within the rotor passage are modeled using one-dimensional gas dynamics. Macroscopic mass and energy balances relate volume-averaged thermodynamic properties in the rotor passage control volume to the mass, momentum, and energy fluxes at the ports. Loss models account for entropy production in boundary layers and in separating flows caused by blade-blockage, incidence, and gradual opening and closing of rotor passages. The mathematical model provides a basis for predicting design-point wave rotor performance, port timing, and machine size. Model predictions are evaluated through comparisons with CFD calculations and three-port wave rotor experimental data. A four-port wave rotor design example is provided to demonstrate model applicability. The modeling approach is amenable to wave rotor optimization studies and rapid assessment of the trade-offs associated with integrating wave rotors into gas turbine engine systems.

  9. Stochastic modeling of lift and drag dynamics to obtain aerodynamic forces with local dynamics on rotor blade under unsteady wind inflow

    International Nuclear Information System (INIS)

    Luhur, M.R.

    2014-01-01

    This contribution provides the development of a stochastic lift and drag model for an airfoil FX 79-W-151A under unsteady wind inflow based on wind tunnel measurements. Here we present the integration of the stochastic model into a well-known standard BEM (Blade Element Momentum) model to obtain the corresponding aerodynamic forces on a rotating blade element. The stochastic model is integrated as an alternative to static tabulated data used by classical BEM. The results show that in comparison to classical BEM, the BEM with stochastic approach additionally reflects the local force dynamics and therefore provides more information on aerodynamic forces that can be used by wind turbine simulation codes. (author)

  10. Stochastic Modeling of Lift and Drag Dynamics to Obtain Aerodynamic Forces with Local Dynamics on Rotor Blade under Unsteady Wind Inflow

    Directory of Open Access Journals (Sweden)

    Muhammad Ramzan Luhur

    2014-01-01

    Full Text Available This contribution provides the development of a stochastic lift and drag model for an airfoil FX 79-W-151A under unsteady wind inflow based on wind tunnel measurements. Here we present the integration of the stochastic model into a well-known standard BEM (Blade Element Momentum model to obtain the corresponding aerodynamic forces on a rotating blade element. The stochastic model is integrated as an alternative to static tabulated data used by classical BEM. The results show that in comparison to classical BEM, the BEM with stochastic approach additionally reflects the local force dynamics and therefore provides more information on aerodynamic forces that can be used by wind turbine simulation codes

  11. An aerodynamic study on flexed blades for VAWT applications

    International Nuclear Information System (INIS)

    Micallef, Daniel; Farrugia, Russell; Sant, Tonio; Mollicone, Pierluigi

    2014-01-01

    There is renewed interest in aerodynamics research of VAWT rotors. Lift type, Darrieus designs sometimes use flexed blades to have an 'egg-beater shape' with an optimum Troposkien geometry to minimize the structural stress on the blades. While straight bladed VAWTs have been investigated in depth through both measurements and numerical modelling, the aerodynamics of flexed blades has not been researched with the same level of detail. Two major effects may have a substantial impact on blade performance. First, flexing at the equator causes relatively strong trailing vorticity to be released. Secondly, the blade performance at each station along the blade is influenced by self-induced velocities due to bound vorticity. The latter is not present in a straight bladed configuration. The aim of this research is to investigate these effects in relation to an innovative 4kW wind turbine concept being developed in collaboration with industry known as a self-adjusting VAWT (or SATVAWT). The approach used in this study is based on experimental and numerical work. A lifting line free-wake vortex model was developed. Wind tunnel power and hot-wire velocity measurements were performed on a scaled down, 60cm high, three bladed model in a closed wind tunnel. Results show a substantial axial wake induction at the equator resulting in a lower power generation at this position. This induction increases with increasing degree of flexure. The self-induced velocities caused by blade bound vorticity at a particular station was found to be relatively small

  12. Shape Optimization of Impeller Blades for 15,000 HP Centrifugal Compressor Using Fluid Structural Interaction Analysis

    International Nuclear Information System (INIS)

    Kang, Hyun Su; Oh, Jeongsu; Han, Jeong Sam

    2014-01-01

    This paper discusses a one-way fluid structural interaction (FSI) analysis and shape optimization of the impeller blades for a 15,000 HP centrifugal compressor using the response surface method (RSM). Because both the aerodynamic performance and the structural safety of the impeller are affected by the shape of its blades, shape optimization is necessary using the FSI analysis, which includes a structural analysis for the induced fluid pressure and centrifugal force. The FSI analysis is performed in ANSYS Workbench: ANSYS CFX is used for the flow field and ANSYS Mechanical is used for the structural field. The response surfaces for the FSI results (efficiency, pressure ratio, maximum stress, etc.) generated based on the design of experiments (DOE) are used to find an optimal shape for the impeller blades, which provides the maximum aerodynamic performance subject to the structural safety constraints

  13. Shape Optimization of Impeller Blades for 15,000 HP Centrifugal Compressor Using Fluid Structural Interaction Analysis

    Energy Technology Data Exchange (ETDEWEB)

    Kang, Hyun Su [Sungkyunkwan University, Suwon (Korea, Republic of); Oh, Jeongsu [Daejoo Machinery Co., Daegu (Korea, Republic of); Han, Jeong Sam [Andong National University, Andong (Korea, Republic of)

    2014-06-15

    This paper discusses a one-way fluid structural interaction (FSI) analysis and shape optimization of the impeller blades for a 15,000 HP centrifugal compressor using the response surface method (RSM). Because both the aerodynamic performance and the structural safety of the impeller are affected by the shape of its blades, shape optimization is necessary using the FSI analysis, which includes a structural analysis for the induced fluid pressure and centrifugal force. The FSI analysis is performed in ANSYS Workbench: ANSYS CFX is used for the flow field and ANSYS Mechanical is used for the structural field. The response surfaces for the FSI results (efficiency, pressure ratio, maximum stress, etc.) generated based on the design of experiments (DOE) are used to find an optimal shape for the impeller blades, which provides the maximum aerodynamic performance subject to the structural safety constraints.

  14. Advancement, construction and testing of a 200 kW single-blade rotor. Weiterentwicklung, Bau und Erprobung eines 200 kW-Einblattrotors

    Energy Technology Data Exchange (ETDEWEB)

    Helms, L.; Knuenz, D.; Mickeler, S.; Ruehmann, H.R.; Stemme, H.; Wendt, H.; Wodarg, N.

    1991-03-01

    The research project promoted the design, construction, testing and demonstration of a medium-sized, isolated wind power plant with an output of ca. 200 kW and a rotor diameter of 25 m for electric power supplies to a greenhouse gardener's shop in East Frisia, Germany. The control of the connecting and disconnecting constant loads was to be developed for optimum utilization of the wind supply. The report discusses the project stages placing emphasis on the operational results. (BWI).

  15. Development of advanced blade pitching kinematics for cycloturbines and cyclorotors

    Science.gov (United States)

    Adams, Zachary Howard

    to achieve optimum performance. A novel inverse method was developed implementing a new semi-empirical curvilinear flow blade aerodynamic coefficient model to predict optimum cycloturbine blade pitch waveforms from the ideal fluid deceleration. These improved blade pitch waveforms were evaluated on a 1.37m diameter by 1.37m span cycloturbine to definitively characterize their improvement over existing blade pitch motions and demonstrate the practicality of a variable blade pitch system. The Fluxline Optimal pitching kinematics outperformed sinusoidal and fixed pitching kinematics. The turbine achieved a mean gross aerodynamic power coefficient of 0.44 (95% confidence interval: [0.388,0.490]) and 0.52 (95% confidence interval: [0.426,0.614]) at tip speed ratios (TSRs) of 1.5 and 2.25 respectively which exceeds all other low TSR vertical axis wind turbines. Two-dimensional incompressible Reynolds-averaged Navier-Stokes computational fluid dynamic simulations were used to characterize higher order effects of the blade interaction with the fluid. These simulations suggest Fluxline Optimal pitch kinematics achieve high power coefficients by evenly extracting energy from the flow without blade stall or detached turbine wakes. Fluxline Theory was adapted to inform the design of high efficiency cyclorotors by incorporating the concept of rotor angle of attack as well as a power and drag loss model for blade support structure. A blade element version of this theory predicts rotor performance. For hovering, a simplified variation of the theory instructs that cyclorotors will achieve the greatest power loading at low disk loadings with high solidity blades pitched to maximum lift coefficient. Increasing lift coefficients in the upstream portion of the rotor disproportionately increases performance compared to magnifying lift in the downstream portion. This suggests airfoil sections that counter curvilinear flow effects could improve hovering efficiency. Additionally, the

  16. Numerical simulation of a hovering rotor using embedded grids

    Science.gov (United States)

    Duque, Earl-Peter N.; Srinivasan, Ganapathi R.

    1992-01-01

    The flow field for a rotor blade in hover was computed by numerically solving the compressible thin-layer Navier-Stokes equations on embedded grids. In this work, three embedded grids were used to discretize the flow field - one for the rotor blade and two to convect the rotor wake. The computations were performed at two hovering test conditions, for a two-bladed rectangular rotor of aspect ratio six. The results compare fairly with experiment and illustrates the use of embedded grids in solving helicopter type flow fields.

  17. System Identification of Mistuned Bladed Disks from Traveling Wave Response Measurements

    Science.gov (United States)

    Feiner, D. M.; Griffin, J. H.; Jones, K. W.; Kenyon, J. A.; Mehmed, O.; Kurkov, A. P.

    2003-01-01

    A new approach to modal analysis is presented. By applying this technique to bladed disk system identification methods, one can determine the mistuning in a rotor based on its response to a traveling wave excitation. This allows system identification to be performed under rotating conditions, and thus expands the applicability of existing mistuning identification techniques from integrally bladed rotors to conventional bladed disks.

  18. How far is smart rotor research and what steps need to be taken to build a full-scale prototype?

    NARCIS (Netherlands)

    Bernhammer, L.O.; Van Kuik, G.A.M.; De Breuker, R.

    2014-01-01

    During the last decade research on the field of smart rotor has advanced significantly. Fundamental aerodynamics, structural and control concepts have been established and simulators created for distributed flaps on wind turbine blades, which are considered the most promising option. Also a proof of

  19. In-process, non-destructive multimodal dynamic testing of high-speed composite rotors

    Science.gov (United States)

    Kuschmierz, Robert; Filippatos, Angelos; Langkamp, Albert; Hufenbach, Werner; Czarske, Jürgern W.; Fischer, Andreas

    2014-03-01

    Fibre reinforced plastic (FRP) rotors are lightweight and offer great perspectives in high-speed applications such as turbo machinery. Currently, novel rotor structures and materials are investigated for the purpose of increasing machine efficiency, lifetime and loading limits. Due to complex rotor structures, high anisotropy and non-linear behavior of FRP under dynamic loads, an in-process measurement system is necessary to monitor and to investigate the evolution of damages under real operation conditions. A non-invasive, optical laser Doppler distance sensor measurement system is applied to determine the biaxial deformation of a bladed FRP rotor with micron uncertainty as well as the tangential blade vibrations at surface speeds above 300 m/s. The laser Doppler distance sensor is applicable under vacuum conditions. Measurements at varying loading conditions are used to determine elastic and plastic deformations. Furthermore they allow to determine hysteresis, fatigue, Eigenfrequency shifts and loading limits. The deformation measurements show a highly anisotropic and nonlinear behavior and offer a deeper understanding of the damage evolution in FRP rotors. The experimental results are used to validate and to calibrate a simulation model of the deformation. The simulation combines finite element analysis and a damage mechanics model. The combination of simulation and measurement system enables the monitoring and prediction of damage evolutions of FRP rotors in process.

  20. Structural sensitivity of cyclic crack resistance of rotor steel in gaseous hydrogen

    International Nuclear Information System (INIS)

    Romaniv, O.N.; Nikiforchin, G.N.; Kozak, L.Yu.

    1984-01-01

    Comparative evaluation of cyclic crack resistance of hardened rotor set steel 35KhN3MFA in different cstructural states during tesis in agea geseous hydrogen, in the air and in vacuum, has been mde made. It is shown, that structural sensitivity of near-threshold crack resistance of the studied rotor steel in gaseous hydrogen is to a high extent determined by the closing and morphology of fatigue crack. The decrease in crack closing (CC) observed during tests in hydrogen in low-strenght and crack branching in high-strength steels results in the fact, that in contrast to well-known notions on a higher sensitivity to hydrogen embrittlement of high-strenght alloys the negative effect of hydrogen on the near-threshold cyclic crack resistance is manifested only in steel in low-strenght state. The considered regularities in crack growth in low-alloyed steel under the effect of gaseous hydrogen are just only for high-frequency loading. In all probability in the case of fatigue crack growth (GCG) at low frequencies of loading not only the medium activity, but also the role o, closing and crack geometty in the kinetics of fatigue fracture, the clarifying of which requires further studieds, will change

  1. Composite ceramic blade for a gas turbine

    Energy Technology Data Exchange (ETDEWEB)

    Rossmann, A; Hoffmueller, W; Krueger, W

    1980-06-26

    The gas turbine blade consists of a supporting metal core which has at its lower end a modelled root and a profile blade made of ceramics enclosing it at some distance. The invention deals with a reliable connection between these two parts of the rotor blade: from the top end of the blade core a head protrudes supporting the thin-walled profile blade from below with a projection each pointing into the interior. The design of the projections and supporting surfaces is described and illustrated by drawings.

  2. Fluid-structure interaction computations for geometrically resolved rotor simulations using CFD

    DEFF Research Database (Denmark)

    Heinz, Joachim Christian; Sørensen, Niels N.; Zahle, Frederik

    2016-01-01

    fluid dynamics (CFD) solver EllipSys3D. The paper shows that the implemented loose coupling scheme, despite a non-conservative force transfer, maintains a sufficient numerical stability and a second-order time accuracy. The use of a strong coupling is found to be redundant. In a first test case......This paper presents a newly developed high-fidelity fluid–structure interaction simulation tool for geometrically resolved rotor simulations of wind turbines. The tool consists of a partitioned coupling between the structural part of the aero-elastic solver HAWC2 and the finite volume computational......, the newly developed coupling between HAWC2 and EllipSys3D (HAWC2CFD) is utilized to compute the aero-elastic response of the NREL 5-MW reference wind turbine (RWT) under normal operational conditions. A comparison with the low-fidelity but state-of-the-art aero-elastic solver HAWC2 reveals a very good...

  3. Analysis of Grid-Scored Sandwich Structures of Different Curvatures and Grid Sizes For Wind Turbine Blades

    DEFF Research Database (Denmark)

    Laustsen, Steffen; Thomsen, Ole Thybo; Lund, Erik

    2012-01-01

    The stress and strain field developed locally in-situ the core of grid-scored sandwich structures in wind turbine blades is investigated. Due to the many singularities occurring from the “tri-material corners”, a full 3D analysis of the sandwich structure in terms of the Finite Element Method is ...

  4. Experimental investigation of main rotor wake

    Directory of Open Access Journals (Sweden)

    Stepanov Robert

    2017-01-01

    Full Text Available In this work, experimental results of rotor wake in hover mode are presented. The experiments were carried out with a rotor rig model in the T-1K wind tunnel in Kazan National Research Technical University (Kazan Aviation Institute. The rotor consisted of four identical blades. The Q-criterion was used to identify tip vortices for a 2D case. The results were then compared with two different wake models.

  5. Strong, Ductile Rotor For Cryogenic Flowmeters

    Science.gov (United States)

    Royals, W. T.

    1993-01-01

    Improved magnetic flowmeter rotor resists cracking at cryogenic temperatures, yet provides adequate signal to magnetic pickup outside flowmeter housing. Consists mostly of stainless-steel alloy 347, which is ductile and strong at low temperatures. Small bead of stainless-steel alloy 410 welded in groove around circumference of round bar of stainless-steel alloy 347; then rotor machined from bar. Tips of rotor blades contain small amounts of magnetic alloy, and passage of tips detected.

  6. Proceedings of the Conference on the Stability and Dynamic Response of Rotors with Squeeze Film Bearings, 8-10 May 79.

    Science.gov (United States)

    1979-01-01

    in flexible engine rotors and structures. 2. Small physical size, especially in frontal area and wheel diameter. 3. Increasingly higher shaft speeds...requirements for high power and small wheel diameter re- sults in extremely small blade tip clearances. This limits the acceptable rotor disk excursions...installation, alignment of the damper center with the bearing centers should be accurately maintained, lest runout error would cause excitations at rota

  7. Identification of Flap Motion Parameters for Vibration Reduction in Helicopter Rotors with Multiple Active Trailing Edge Flaps

    OpenAIRE

    Dalli, Uğbreve;ur; Yüksel, Şcedilefaatdin

    2011-01-01

    An active control method utilizing the multiple trailing edge flap configuration for rotorcraft vibration suppression and blade loads control is presented. A comprehensive model for rotor blade with active trailing edge flaps is used to calculate the vibration characteristics, natural frequencies and mode shapes of any complex composite helicopter rotor blade. A computer program is developed to calculate the system response, rotor blade root forces and moments under aerodynamic forcing condit...

  8. Straight-bladed Darrieus wind turbines - A protagonist's view

    Science.gov (United States)

    Migliore, P. G.

    The technology development and market penetration of Darrieus and propeller-type wind turbines is addressed. Important characteristics of competing configurations are compared, and it is claimed that aerodynamic efficiency is not a distinguishing feature. Advantages of the Darrieus machine include omni-directionality and self-limitation, but propeller types require less rotor length per unit swept area. It is argued that the straight-bladed Darrieus is much simpler than the curved-bladed and should be capable of comparable aerodynamic efficiency. Some of the problems of structural design, as well as blade induced drag losses and support-arm counter torque, diminish rapidly as machine size is increased. Taper ratio has similar beneficial effects.

  9. State of the art and prospectives of smart rotor control for wind turbines

    International Nuclear Information System (INIS)

    Barlas, T K; Kuik, G A M van

    2007-01-01

    The continued reduction in cost of energy of wind turbines, especially with the increasingly upscaling of the rotor, will require contribution from technology advances in many areas. Reducing loads on the rotor can offer great reduction to the total cost of wind turbines. With the increasing size of wind turbine blades, the need for more sophisticated load control techniques has induced the interest for locally distributed aerodynamic control systems with built-in intelligence on the blades. Such concepts are often named in popular terms 'smart structures' or 'smart rotor control'. This paper focuses on research regarding active rotor control and smart structures for load reduction. It presents an overview of available knowledge and future concepts on the application of active aerodynamic control and smart structures for wind turbine applications. The goal of the paper is to provide a perspective on the current status and future directions of the specific area of research. It comprises a novel attempt to summarize and analyze possible advanced control systems for future wind turbines. The overview builds on existing research on helicopter rotors and expands similar concepts for wind turbine applications, based on ongoing research in the field. Research work has been analyzed through UPWIND project's work package on Smart Rotor Blades and Rotor Control. First, the specifications of unsteady loads, the state of the art of modern control for load reduction and the need for more advanced and detailed active aerodynamic control are analyzed. Also, overview of available knowledge in application of active aerodynamic control on rotating blades, from helicopter research, is provided. Concepts, methods, and achieved results are presented. Furthermore, R and D so far and up-to-date ongoing progress of similar applications for wind turbines are presented. Feasibility studies for wind turbine applications, preliminary performance evaluation and novel computational and

  10. Structural and aerodynamic considerations of an active piezoelectric trailing-edge tab on a helicopter rotor

    Science.gov (United States)

    Murray, Gabriel Jon

    This dissertation is concerned with an active tab for use on a rotorcraft for noise and vibration reduction. The tab is located at the trailing edge of the airfoil. The tab consists of a shim sandwiched by layers of the piezoelectric actuators, macro fiber composites, of varying length. This configuration is similar to a bimorph. The modus operandi is similar to that of a trailing edge flap. The actuators deform the tab, bending it to achieve a tip displacement. This provides a change in the lift, moment, and drag coefficients of the airfoil. By actuating the system at 3/rev to 5/rev, reductions in noise and vibration can be realized. The system was examined and designed around using the UH-60 Blackhawk as the model rotorcraft. The tab is envisioned to operate between 65% to 85% of the main rotor span. The tab's chordwise dimensions considered were 20% and 15% of the blade chord. In order to assess the potential of the tab to change the lift and moment coefficients of the airfoil-tab system, a steady computational fluid dynamics study was conducted. The results were generated via the University of Maryland's Transonic Unsteady Navier-Stokes code. Various tab deflection angles, Mach numbers, and angle-of-attack values were computed. These results were compared to a trailing edge flap of similar size. The comparison shows that the tab produces lift and moment increments similar to that of the trailing edge flap. The design of the tab---composed of both active piezoelectric actuators and passive materials---was conducted using finite element analysis. The objectives were to maximize the tip deflection due to the actuators, while minimizing the deformation due to inertial and aerodynamic forces and loads. The inertial loads (acceleration terms) come from both blade motion, such as flapping and pitch, as well as the rotation of the rotor (centrifugal force). All of these previously mentioned terms cause the tab to undergo undesirable deflections. The original concept

  11. Structural Optimization Design of Horizontal-Axis Wind Turbine Blades Using a Particle Swarm Optimization Algorithm and Finite Element Method

    Directory of Open Access Journals (Sweden)

    Pan Pan

    2012-11-01

    Full Text Available This paper presents an optimization method for the structural design of horizontal-axis wind turbine (HAWT blades based on the particle swarm optimization algorithm (PSO combined with the finite element method (FEM. The main goal is to create an optimization tool and to demonstrate the potential improvements that could be brought to the structural design of HAWT blades. A multi-criteria constrained optimization design model pursued with respect to minimum mass of the blade is developed. The number and the location of layers in the spar cap and the positions of the shear webs are employed as the design variables, while the strain limit, blade/tower clearance limit and vibration limit are taken into account as the constraint conditions. The optimization of the design of a commercial 1.5 MW HAWT blade is carried out by combining the above method and design model under ultimate (extreme flap-wise load conditions. The optimization results are described and compared with the original design. It shows that the method used in this study is efficient and produces improved designs.

  12. Integrated circuit cooled turbine blade

    Science.gov (United States)

    Lee, Ching-Pang; Jiang, Nan; Um, Jae Y.; Holloman, Harry; Koester, Steven

    2017-08-29

    A turbine rotor blade includes at least two integrated cooling circuits that are formed within the blade that include a leading edge circuit having a first cavity and a second cavity and a trailing edge circuit that includes at least a third cavity located aft of the second cavity. The trailing edge circuit flows aft with at least two substantially 180-degree turns at the tip end and the root end of the blade providing at least a penultimate cavity and a last cavity. The last cavity is located along a trailing edge of the blade. A tip axial cooling channel connects to the first cavity of the leading edge circuit and the penultimate cavity of the trailing edge circuit. At least one crossover hole connects the penultimate cavity to the last cavity substantially near the tip end of the blade.

  13. Numerical investigations on axial and radial blade rubs in turbo-machinery

    Science.gov (United States)

    Abdelrhman, Ahmed M.; Tang, Eric Sang Sung; Salman Leong, M.; Al-Qrimli, Haidar F.; Rajamohan, G.

    2017-07-01

    In the recent years, the clearance between the rotor blades and stator/casing had been getting smaller and smaller prior improving the aerodynamic efficiency of the turbomachines as demand in the engineering field. Due to the clearance reduction between the blade tip and the rotor casing and between rotor blades and stator blades, axial and radial blade rubbing could be occurred, especially at high speed resulting into complex nonlinear vibrations. The primary aim of this study is to address the blade axial rubbing phenomenon using numerical analysis of rotor system. A comparison between rubbing caused impacts of axial and radial blade rubbing and rubbing forces are also aims of this study. Tow rotor models (rotor-stator and rotor casing models) has been designed and sketched using SOILDSWORKS software. ANSYS software has been used for the simulation and the numerical analysis. The rubbing conditions were simulated at speed range of 1000rpm, 1500rpm and 2000rpm. Analysis results for axial blade rubbing showed the appearance of blade passing frequency and its multiple frequencies (lx, 2x 3x etc.) and these frequencies will more excited with increasing the rotational speed. Also, it has been observed that when the rotating speed increased, the rubbing force and the harmonics frequencies in x, y and z-direction become higher and severe. The comparison study showed that axial blade rub is more dangerous and would generate a higher vibration impacts and higher blade rubbing force than radial blade rub.

  14. A prescribed wake rotor inflow and flow field prediction analysis, user's manual and technical approach

    Science.gov (United States)

    Egolf, T. A.; Landgrebe, A. J.

    1982-01-01

    A user's manual is provided which includes the technical approach for the Prescribed Wake Rotor Inflow and Flow Field Prediction Analysis. The analysis is used to provide the rotor wake induced velocities at the rotor blades for use in blade airloads and response analyses and to provide induced velocities at arbitrary field points such as at a tail surface. This analysis calculates the distribution of rotor wake induced velocities based on a prescribed wake model. Section operating conditions are prescribed from blade motion and controls determined by a separate blade response analysis. The analysis represents each blade by a segmented lifting line, and the rotor wake by discrete segmented trailing vortex filaments. Blade loading and circulation distributions are calculated based on blade element strip theory including the local induced velocity predicted by the numerical integration of the Biot-Savart Law applied to the vortex wake model.

  15. Aero-Thermo-Structural Design Optimization of Internally Cooled Turbine Blades

    Science.gov (United States)

    Dulikravich, G. S.; Martin, T. J.; Dennis, B. H.; Lee, E.; Han, Z.-X.

    1999-01-01

    A set of robust and computationally affordable inverse shape design and automatic constrained optimization tools have been developed for the improved performance of internally cooled gas turbine blades. The design methods are applicable to the aerodynamics, heat transfer, and thermoelasticity aspects of the turbine blade. Maximum use of the existing proven disciplinary analysis codes is possible with this design approach. Preliminary computational results demonstrate possibilities to design blades with minimized total pressure loss and maximized aerodynamic loading. At the same time, these blades are capable of sustaining significantly higher inlet hot gas temperatures while requiring remarkably lower coolant mass flow rates. These results suggest that it is possible to design internally cooled turbine blades that will cost less to manufacture, will have longer life span, and will perform as good, if not better than, film cooled turbine blades.

  16. Investigation of Structural Behavior due to Bend-Twist Couplings in Wind Turbine Blades

    DEFF Research Database (Denmark)

    Fedorov, Vladimir; Dimitrov, Nikolay Krasimirov; Berggreen, Christian

    2010-01-01

    for predicting the torsional response of the wind turbine blades with built-in bend-twist couplings. Additionally, a number of improved full-scale tests using an advanced bi-axial servo-hydraulic load control have been performed on a wind turbine blade section provided by Vestas Wind Systems A/S. In the present......One of the problematic issues concerning the design of future large composite wind turbine blades is the prediction of bend-twist couplings and torsion behaviour. The current work is a continuation of a previous work [1,2], and it examines different finite element modelling approaches...... of the blade cross section as the defining surface, off-setting the location of the shell elements according to the specified thickness. The experimental full-scale tests were carried out on an 8 m section of a 23 m wind turbine blade with specially implemented bend-twist coupling. The blade was tested under...

  17. Influence of internal channel geometry of gas turbine blade on flow structure and heat transfer

    Science.gov (United States)

    Szwaba, Ryszard; Kaczynski, Piotr; Telega, Janusz; Doerffer, Piotr

    2017-12-01

    This paper presents the study of the influence of channel geometry on the flow structure and heat transfer, and also their correlations on all the walls of a radial cooling passage model of a gas turbine blade. The investigations focus on the heat transfer and aerodynamic measurements in the channel, which is an accurate representation of the configuration used in aeroengines. Correlations for the heat transfer coefficient and the pressure drop used in the design of internal cooling passages are often developed from simplified models. It is important to note that real engine passages do not have perfect rectangular cross sections, but include a corner fillets, ribs with fillet radii and a special orientation. Therefore, this work provides detailed fluid flow and heat transfer data for a model of radial cooling geometry which has very realistic features.

  18. Flow structure and heat exchange analysis in internal cooling channel of gas turbine blade

    Science.gov (United States)

    Szwaba, Ryszard; Kaczynski, Piotr; Doerffer, Piotr; Telega, Janusz

    2016-08-01

    This paper presents the study of the flow structure and heat transfer, and also their correlations on the four walls of a radial cooling passage model of a gas turbine blade. The investigations focus on heat transfer and aerodynamic measurements in the channel, which is an accurate representation of the configuration used in aeroengines. Correlations for the heat transfer coefficient and the pressure drop used in the design of radial cooling passages are often developed from simplified models. It is important to note that real engine passages do not have perfect rectangular cross sections, but include corner fillet, ribs with fillet radii and special orientation. Therefore, this work provides detailed fluid flow and heat transfer data for a model of radial cooling geometry which possesses very realistic features.

  19. Modal analysis of blade bending and torsional shaft coupling by component mode synthesis

    International Nuclear Information System (INIS)

    Vare, C.

    1995-10-01

    The Acoustics and Vibration Mechanics Branch of EDF's Research and Development Division is in charge of performing finite element calculations, for the study of the vibratory behaviour of nuclear components. Due to the size and the geometrical complexity of some of these components, EDF has developed sub-structure synthesis methods for modal analysis of large structures. Both Craig-Bampton's and Mac Neal's methods have been implemented in the general mechanics code of EDF: the Aster Code. Craig-Bampton sub-structure synthesis approach was used to study the coupling between blade bending and torsional shaft of a turbine generator set. Four sub-structures were defined to make the calculation: a generator, a low pressure rotor, a high pressure rotor and a blade. The results of the modal calculation, show good agreement with the experimental measurements (error < 1 %). It shows the accuracy of component mode synthesis methods. (author). 6 refs., 7 figs

  20. Non-linear vibrations of cracked structures: application to turbine rotors; Vibrations non-lineaires des structures fissurees: application aux rotors de turbines

    Energy Technology Data Exchange (ETDEWEB)

    El Arem, S.

    2006-01-15

    The aim of this work is to study the dynamic response of a cracked rotor to establish some possibilities for early on line crack detection. First, a review on experimental, numerical and analytical works on the dynamics of cracked rotors is given. Then, an original method of calculating the behavior of a cracked beam section in bending with shearing effects is presented. The nonlinear behavior relations are derived from a three-dimensional model taking into account the unilateral contact conditions on the crack's lips. Based on an energy formulation, this method could be applied to any geometry of crack. The exploration by different numerical integration methods of the vibratory response of some models of cracked rotors is presented in the third chapter of this thesis. The un-cracked parts of a rotor are represented by elements of bar or beam type, and the cracked section by a nonlinear spring taking into account the breathing mechanism of the cracks. At the end of this part, an original method of construction of a finite element of a cracked beam is presented. The final chapter is devoted to the analytical study of the system with 2 degrees of freedom. The breathing mechanism of the crack is taken into account by considering specific periodic variation of the global stiffness of the system. The differential equations system is solved using the harmonic balance method. The linear stability of the periodic solutions is studied by the Floquet theory. Some vibratory parameters are proposed as crack indicators. (author)

  1. Aero-structural optimization of wind turbine blades using a reduced set of design load cases including turbulence

    DEFF Research Database (Denmark)

    Sessarego, Matias; Shen, Wen Zhong

    2018-01-01

    Modern wind turbine aero-structural blade design codes generally use a smaller fraction of the full design load base (DLB) or neglect turbulent inflow as defined by the International Electrotechnical Commission standards. The current article describes an automated blade design optimization method...... based on surrogate modeling that includes a very large number of design load cases (DLCs) including turbulence. In the present work, 325 DLCs representative of the full DLB are selected based on the message-passing-interface (MPI) limitations in Matlab. Other methods are currently being investigated, e.......g. a Python MPI implementation, to overcome the limitations in Matlab MPI and ultimately achieve a full DLB optimization framework. The reduced DLB and the annual energy production are computed using the state-of-the-art aero-servo-elastic tool HAWC2. Furthermore, some of the interior dimensions of the blade...

  2. Tip Vortex and Wake Characteristics of a Counterrotating Open Rotor

    Science.gov (United States)

    VanZante, Dale E.; Wernet, Mark P.

    2012-01-01

    One of the primary noise sources for Open Rotor systems is the interaction of the forward rotor tip vortex and blade wake with the aft rotor. NASA has collaborated with General Electric on the testing of a new generation of low noise, counterrotating Open Rotor systems. Three-dimensional particle image velocimetry measurements were acquired in the intra-rotor gap of the Historical Baseline blade set. The velocity measurements are of sufficient resolution to characterize the tip vortex size and trajectory as well as the rotor wake decay and turbulence character. The tip clearance vortex trajectory is compared to results from previously developed models. Forward rotor wake velocity profiles are shown. Results are presented in a form as to assist numerical modeling of Open Rotor system aerodynamics and acoustics.

  3. Influence of the piezoelectric parameters on the dynamics of an active rotor

    Science.gov (United States)

    Gawryluk, Jarosław; Mitura, Andrzej; Teter, Andrzej

    2018-01-01

    The main aim of this paper is an experimental and numerical analysis of the dynamic behavior of an active rotor with three composite blades. The study focuses on developing an effective FE modeling technique of a macro fiber composite element (denoted as MFC or active element) for the dynamic tests of active structures. The active rotor under consideration consists of a hub with a drive shaft, three grips and three glass-epoxy laminate blades with embedded active elements. A simplified FE model of the macro fiber composite element exhibiting the d33 piezoelectric effect is developed using the Abaqus software package. The discussed transducer is modeled as quasi-homogeneous piezoelectric material, and voltage is applied to the opposite faces of the element. In this case, the effective (equivalent) piezoelectric constant d33* is specified. Both static and dynamic tests are performed to verify the proposed model. First, static deflections of the active blade caused by the voltage signal are determined by numerical and experimental analyses. Next, a numerical modal analysis of the active rotor is performed. The eigenmodes and corresponding eigenfrequencies are determined by the Lanczos method. The influence of the model parameters (i.e., the effective piezoelectric constant d33 *, voltage signal, angular velocity) on the dynamics of the active rotor is examined. Finally, selected numerical results are validated in experimental tests. The experimental findings demonstrate that the structural stiffening effect caused by the active element strongly depends on the value of the effective piezoelectric constant.

  4. Influence of pitch, twist, and taper on a blade`s performance loss due to roughness

    Energy Technology Data Exchange (ETDEWEB)

    Tangler, J.L. [National Renewable Energy Laboratory, Golden, Colorado (United States)

    1997-08-01

    The purpose of this study was to determine the influence of blade geometric parameters such as pitch, twist, and taper on a blade`s sensitivity to leading edge roughness. The approach began with an evaluation of available test data of performance degradation due to roughness effects for several rotors. In addition to airfoil geometry, this evaluation suggested that a rotor`s sensitivity to roughness was also influenced by the blade geometric parameters. Parametric studies were conducted using the PROP computer code with wind-tunnel airfoil characteristics for smooth and rough surface conditions to quantify the performance loss due to roughness for tapered and twisted blades relative to a constant-chord, non-twisted blade at several blade pitch angles. The results indicate that a constant-chord, non-twisted blade pitched toward stall will have the greatest losses due to roughness. The use of twist, taper, and positive blade pitch angles all help reduce the angle-of-attack distribution along the blade for a given wind speed and the associated performance degradation due to roughness. (au)

  5. Influence of pitch, twist, and taper on a blade`s performance loss due to roughness

    Energy Technology Data Exchange (ETDEWEB)

    Tangler, J.L. [National Renewable Energy Lab., Golden, CO (United States)

    1996-12-31

    The purpose of this study was to determine the influence of blade geometric parameters such as pitch, twist, and taper on a blade`s sensitivity to leading edge roughness. The approach began with an evaluation of available test data of performance degradation due to roughness effects for several rotors. In addition to airfoil geometry, this evaluation suggested that a rotor`s sensitivity to roughness was also influenced by the blade geometric parameters. Parametric studies were conducted using the PROP computer code with wind-tunnel airfoil characteristics for smooth and rough surface conditions to quantify the performance loss due to roughness for tapered and twisted blades relative to a constant-chord, non-twisted blade at several blade pitch angles. The results indicate that a constant-chord, non-twisted blade pitched toward stall will have the greatest losses due to roughness. The use of twist, taper, and positive blade pitch angles all help reduce the angle-of-attack distribution along the blade for a given wind speed and the associated performance degradation due to roughness. 8 refs., 6 figs.

  6. Design characteristics of Curved Blade Aerator w.r.t. aeration ...

    African Journals Online (AJOL)

    user

    To provide the required amount of oxygen, an aeration system is always ... and number of blades, depth of flow etc and physicochemical properties of the liquid. .... amounts to 29 cm with 12 blades (fiber strips) mounted on each aerator rotor.

  7. Rotorcraft On-Blade Pressure and Strain Measurements Using Wireless Optical Sensor System, Phase I

    Data.gov (United States)

    National Aeronautics and Space Administration — Experimental measurements of rotor blades are important for understanding the aerodynamics and dynamics of a rotorcraft. This understanding can help in solving...

  8. Design and Output Performance Model of Turbodrill Blade Used in a Slim Borehole

    Directory of Open Access Journals (Sweden)

    Yu Wang

    2016-12-01

    Full Text Available Small-diameter turbodrills have great potential for use in slim boreholes because of their lower cost and higher efficiency when used in geothermal energy and other underground resource applications. Multistage hydraulic components consisting of stators and rotors are key aspects of turbodrills. This study aimed to develop a suitable blade that can be used under high temperature in granite formations. First, prediction models for single- and multi-stage blades were established based on Bernoulli’s Equation. The design requirement of the blade for high-temperature geothermal drilling in granite was proposed. A Φ89 blade was developed based on the dimensionless parameter method and Bezier curve; the parameters of the blade, including its radial size, symotric parameters, and blade profiles, were input into ANASYS and CFX to establish a calculation model of the single-stage blade. The optimization of the blade structure of the small-diameter turbodrill enabled a multistage turbodrill model to be established and the turbodrill’s overall output performance to be predicted. The results demonstrate that the design can meet the turbodrill’s performance requirements and that the multistage model can effectively improve the accuracy of the prediction.

  9. Shark skin inspired riblet structures as aerodynamically optimized high temperature coatings for blades of aeroengines

    International Nuclear Information System (INIS)

    Büttner, Claudia C; Schulz, Uwe

    2011-01-01

    This paper deals with different structuring methods for high temperature resistant nickel alloys. The ideal structured surface for a possible application on the blades of aeroengines combines high oxidation resistance with low drag in a hot gas flow. The effect of drag reduction due to riblet structured surfaces was originally inspired by shark scales, which have a drag reducing riblet structure. The necessary riblet sizes for effective drag reduction depend on the temperature, pressure and velocity of the flowing medium (gas or liquid). These riblet sizes were calculated for the different sections in an aeroengine. The riblets were successfully produced on a NiCoCrAlY coating by picosecond laser treatment. This method is suitable for larger structures within the range of some tens of micrometers. Furthermore, experiments were performed by depositing different materials through polymer and metal masks via electrodeposition and physical vapor deposition. All fabricated structures were oxidized at 900–1000 °C for up to 100 h to simulate the temperature conditions in an aeroengine. The resulting shape of the riblets was characterized using scanning electron microscopy. The most accurate structures were obtained by using photolithography with a subsequent electrodeposition of nickel. This method is suited for single digit micrometer structures. The reduction of the wall shear stress was measured in an oil channel. The riblet structures prior to oxidation showed a reduction of the wall shear stress of up to 4.9% compared to a normal smooth surface. This proves that the fabricated riblet design can be used as a drag reducing surface

  10. Open Rotor - Analysis of Diagnostic Data

    Science.gov (United States)

    Envia, Edmane

    2011-01-01

    NASA is researching open rotor propulsion as part of its technology research and development plan for addressing the subsonic transport aircraft noise, emission and fuel burn goals. The low-speed wind tunnel test for investigating the aerodynamic and acoustic performance of a benchmark blade set at the approach and takeoff conditions has recently concluded. A high-speed wind tunnel diagnostic test campaign has begun to investigate the performance of this benchmark open rotor blade set at the cruise condition. Databases from both speed regimes will comprise a comprehensive collection of benchmark open rotor data for use in assessing/validating aerodynamic and noise prediction tools (component & system level) as well as providing insights into the physics of open rotors to help guide the development of quieter open rotors.

  11. An Integrated Procedure for the Structural Design of a Composite Rotor-Hydrofoil of a Water Current Turbine (WCT)

    Science.gov (United States)

    Oller Aramayo, S. A.; Nallim, L. G.; Oller, S.

    2013-12-01

    This paper shows an integrated structural design optimization of a composite rotor-hydrofoil of a water current turbine by means the finite elements method (FEM), using a Serial/Parallel mixing theory (Rastellini et al. Comput. Struct. 86:879-896, 2008, Martinez et al., 2007, Martinez and Oller Arch. Comput. Methods. 16(4):357-397, 2009, Martinez et al. Compos. Part B Eng. 42(2011):134-144, 2010) coupled with a fluid-dynamic formulation and multi-objective optimization algorithm (Gen and Cheng 1997, Lee et al. Compos. Struct. 99:181-192, 2013, Lee et al. Compos. Struct. 94(3):1087-1096, 2012). The composite hydrofoil of the turbine rotor has been design using a reinforced laminate composites, taking into account the optimization of the carbon fiber orientation to obtain the maximum strength and lower rotational-inertia. Also, these results have been compared with a steel hydrofoil remarking the different performance on both structures. The mechanical and geometrical parameters involved in the design of this fiber-reinforced composite material are the fiber orientation, number of layers, stacking sequence and laminate thickness. Water pressure in the rotor of the turbine is obtained from a coupled fluid-dynamic simulation (CFD), whose detail can be found in the reference Oller et al. (2012). The main purpose of this paper is to achieve a very low inertia rotor minimizing the start-stop effect, because it is applied in axial water flow turbine currently in design by the authors, in which is important to take the maximum advantage of the kinetic energy. The FEM simulation codes are engineered by CIMNE (International Center for Numerical Method in Engineering, Barcelona, Spain), COMPack for the solids problem application, KRATOS for fluid dynamic application and RMOP for the structural optimization. To validate the procedure here presented, many turbine rotors made of composite materials are analyzed and three of them are compared with the steel one.

  12. The New Structure Design and Analysis of Energy Storage of Flywheel of Split Rotor

    Directory of Open Access Journals (Sweden)

    Peng Xu

    2015-02-01

    Full Text Available The braking of the rail transit train consumes a great quantity of energy, and the thermal energy produced in the process of braking can affect the normal operation of the transit train. Thus recycling the braking energy becomes a research hotspot of urban rail train. This paper made an overall analysis of regenerative braking process, the rationale, and the main features and then put forward the optimizing the structure of the composite flywheel concept and design calculation method. This paper also designs a new flywheel structure which can be applied on urban rail operating system. The new flywheel structure should be checked by finite element method and the radius of the rotor should be defined under the condition of meeting the requirements of carbon fiber material strength. Meanwhile, compared with the solid flywheel under the same condition, analysis shows that the maximum rotary inertia of the new flywheel and the quality energy density increased, and the discharge depth also perks up.

  13. Aerodynamic design of the National Rotor Testbed.

    Energy Technology Data Exchange (ETDEWEB)

    Kelley, Christopher Lee [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

    2015-10-01

    A new wind turbine blade has been designed for the National Rotor Testbed (NRT) project and for future experiments at the Scaled Wind Farm Technology (SWiFT) facility with a specific focus on scaled wakes. This report shows the aerodynamic design of new blades that can produce a wake that has similitude to utility scale blades despite the difference in size and location in the atmospheric boundary layer. Dimensionless quantities circulation, induction, thrust coefficient, and tip-speed-ratio were kept equal between rotor scales in region 2 of operation. The new NRT design matched the aerodynamic quantities of the most common wind turbine in the United States, the GE 1.5sle turbine with 37c model blades. The NRT blade design is presented along with its performance subject to the winds at SWiFT. The design requirements determined by the SWiFT experimental test campaign are shown to be met.

  14. Shape Optimization of Wind Turbine Blades

    DEFF Research Database (Denmark)

    Wang, Xudong; Shen, Wen Zhong; Zhu, Wei Jun

    2009-01-01

    of the rotor. The design variables used in the current study are the blade shape parameters, including chord, twist and relative thickness. To validate the implementation of the aerodynamic/aero-elastic model, the computed aerodynamic results are compared to experimental data for the experimental rotor used...... in the European Commision-sponsored project Model Experiments in Controlled Conditions, (MEXICO) and the computed aero-elastic results are examined against the FLEX code for flow post the Tjereborg 2 MW rotor. To illustrate the optimization technique, three wind turbine rotors of different sizes (the MEXICO 25 k...

  15. Multidisciplinary Design Optimization for Glass-Fiber Epoxy-Matrix Composite 5 MW Horizontal-Axis Wind-Turbine Blades

    Science.gov (United States)

    Grujicic, M.; Arakere, G.; Pandurangan, B.; Sellappan, V.; Vallejo, A.; Ozen, M.

    2010-11-01

    A multi-disciplinary design-optimization procedure has been introduced and used for the development of cost-effective glass-fiber reinforced epoxy-matrix composite 5 MW horizontal-axis wind-turbine (HAWT) blades. The turbine-blade cost-effectiveness has been defined using the cost of energy (CoE), i.e., a ratio of the three-blade HAWT rotor development/fabrication cost and the associated annual energy production. To assess the annual energy production as a function of the blade design and operating conditions, an aerodynamics-based computational analysis had to be employed. As far as the turbine blade cost is concerned, it is assessed for a given aerodynamic design by separately computing the blade mass and the associated blade-mass/size-dependent production cost. For each aerodynamic design analyzed, a structural finite element-based and a post-processing life-cycle assessment analyses were employed in order to determine a minimal blade mass which ensures that the functional requirements pertaining to the quasi-static strength of the blade, fatigue-controlled blade durability and blade stiffness are satisfied. To determine the turbine-blade production cost (for the currently prevailing fabrication process, the wet lay-up) available data regarding the industry manufacturing experience were combined with the attendant blade mass, surface area, and the duration of the assumed production run. The work clearly revealed the challenges associated with simultaneously satisfying the strength, durability and stiffness requirements while maintaining a high level of wind-energy capture efficiency and a lower production cost.

  16. THE DESIGN OF AXIAL PUMP ROTORS USING THE NUMERICAL METHODS

    Directory of Open Access Journals (Sweden)

    Ali BEAZIT

    2010-06-01

    Full Text Available The researches in rotor theory, the increasing use of computers and the connection between design and manufacturing of rotors, have determined the revaluation and completion of classical rotor geometry. This paper presents practical applications of mathematical description of rotor geometry. A program has been created to describe the rotor geometry for arbitrary shape of the blade. The results can be imported by GAMBIT - a processor for geometry with modeling and mesh generations, to create a mesh needed in hydrodynamics analysis of rotor CFD. The results obtained are applicable in numerical methods and are functionally convenient for CAD/CAM systems.

  17. Overview of the Novel Intelligent JAXA Active Rotor Program

    Science.gov (United States)

    Saito, Shigeru; Kobiki, Noboru; Tanabe, Yasutada; Johnson, Wayne; Yamauchi, Gloria K.; Young, Larry A.

    2010-01-01

    The Novel Intelligent JAXA Active Rotor (NINJA Rotor) program is a cooperative effort between JAXA and NASA, involving a test of a JAXA pressure-instrumented, active-flap rotor in the 40- by 80-Foot Wind Tunnel at Ames Research Center. The objectives of the program are to obtain an experimental database of a rotor with active flaps and blade pressure instrumentation, and to use that data to develop analyses to predict the aerodynamic and aeroacoustic performance of rotors with active flaps. An overview of the program is presented, including a description of the rotor and preliminary pretest calculations.

  18. Tiltrotor research aircraft composite blade repairs: Lessons learned

    Science.gov (United States)

    Espinosa, Paul S.; Groepler, David R.

    1991-01-01

    The XV-15, N703NA Tiltrotor Research Aircraft located at the NASA Ames Research Center, Moffett Field, California, currently uses a set of composite rotor blades of complex shape known as the advanced technology blades (ATBs). The main structural element of the blades is a D-spar constructed of unidirectional, angled fiberglass/graphite, with the aft fairing portion of the blades constructed of a fiberglass cross-ply skin bonded to a Nomex honeycomb core. The blade tip is a removable laminate shell that fits over the outboard section of the spar structure, which contains a cavity to retain balance weights. Two types of tip shells are used for research. One is highly twisted (more than a conventional helicopter blade) and has a hollow core constructed of a thin Nomex-honeycomb-and-fiberglass-skin sandwich; the other is untwisted with a solid Nomex honeycomb core and a fiberglass cross-ply skin. During initial flight testing of the blades, a number of problems in the composite structure were encountered. These problems included debonding between the fiberglass skin and the honeycomb core, failure of the honeycomb core, failures in fiberglass splices, cracks in fiberglass blocks, misalignment of mated composite parts, and failures of retention of metal fasteners. Substantial time was spent in identifying and repairing these problems. Discussed here are the types of problems encountered, the inspection procedures used to identify each problem, the repairs performed on the damaged or flawed areas, the level of criticality of the problems, and the monitoring of repaired areas. It is hoped that this discussion will help designers, analysts, and experimenters in the future as the use of composites becomes more prevalent.

  19. Tiltrotor Research Aircraft composite blade repairs - Lessons learned

    Science.gov (United States)

    Espinosa, Paul S.; Groepler, David R.

    1992-01-01

    The XV-15, N703NA Tiltrotor Research Aircraft located at the NASA Ames Research Center, Moffett Field, California, currently uses a set of composite rotor blades of complex shape known as the advanced technology blades (ATBs). The main structural element of the blades is a D-spar constructed of unidirectional, angled fiberglass/graphite, with the aft fairing portion of the blades constructed of a fiberglass cross-ply skin bonded to a Nomex honeycomb core. The blade tip is a removable laminate shell that fits over the outboard section of the spar structure, which contains a cavity to retain balance weights. Two types of tip shells are used for research. One is highly twisted (more than a conventional helicopter blade) and has a hollow core constructed of a thin Nomex-honeycomb-and-fiberglass-skin sandwich; the other is untwisted with a solid Nomex honeycomb core and a fiberglass cross-ply skin. During initial flight testing of the blades, a number of problems in the composite structure were encountered. These problems included debonding between the fiberglass skin and the honeycomb core, failure of the honeycomb core, failures in fiberglass splices, cracks in fiberglass blocks, misalignment of mated composite parts, and failures of retention of metal fasteners. Substantial time was spent in identifying and repairing these problems. Discussed here are the types of problems encountered, the inspection procedures used to identify each problem, the repairs performed on the damaged or flawed areas, the level of criticality of the problems, and the monitoring of repaired areas. It is hoped that this discussion will help designers, analysts, and experimenters in the future as the use of composites becomes more prevalent.

  20. Structural Health Monitoring of Wind Turbine Blades: Acoustic Source Localization Using Wireless Sensor Networks

    Directory of Open Access Journals (Sweden)

    Omar Mabrok Bouzid

    2015-01-01

    Full Text Available Structural health monitoring (SHM is important for reducing the maintenance and operation cost of safety-critical components and systems in offshore wind turbines. This paper proposes an in situ wireless SHM system based on an acoustic emission (AE technique. By using this technique a number of challenges are introduced due to high sampling rate requirements, limitations in the communication bandwidth, memory space, and power resources. To overcome these challenges, this paper focused on two elements: (1 the use of an in situ wireless SHM technique in conjunction with the utilization of low sampling rates; (2 localization of acoustic sources which could emulate impact damage or audible cracks caused by different objects, such as tools, bird strikes, or strong hail, all of which represent abrupt AE events and could affect the structural health of a monitored wind turbine blade. The localization process is performed using features extracted from aliased AE signals based on a developed constraint localization model. To validate the performance of these elements, the proposed system was tested by testing the localization of the emulated AE sources acquired in the field.

  1. Structural damage detection in wind turbine blades based on time series representations of dynamic responses

    Science.gov (United States)

    Hoell, Simon; Omenzetter, Piotr

    2015-03-01

    The development of large wind turbines that enable to harvest energy more efficiently is a consequence of the increasing demand for renewables in the world. To optimize the potential energy output, light and flexible wind turbine blades (WTBs) are designed. However, the higher flexibilities and lower buckling capacities adversely affect the long-term safety and reliability of WTBs, and thus the increased operation and maintenance costs reduce the expected revenue. Effective structural health monitoring techniques can help to counteract this by limiting inspection efforts and avoiding unplanned maintenance actions. Vibration-based methods deserve high attention due to the moderate instrumentation efforts and the applicability for in-service measurements. The present paper proposes the use of cross-correlations (CCs) of acceleration responses between sensors at different locations for structural damage detection in WTBs. CCs were in the past successfully applied for damage detection in numerical and experimental beam structures while utilizing only single lags between the signals. The present approach uses vectors of CC coefficients for multiple lags between measurements of two selected sensors taken from multiple possible combinations of sensors. To reduce the dimensionality of the damage sensitive feature (DSF) vectors, principal component analysis is performed. The optimal number of principal components (PCs) is chosen with respect to a statistical threshold. Finally, the detection phase uses the selected PCs of the healthy structure to calculate scores from a current DSF vector, where statistical hypothesis testing is performed for making a decision about the current structural state. The method is applied to laboratory experiments conducted on a small WTB with non-destructive damage scenarios.

  2. Fracture analysis of adhesive joints in wind turbine blades

    DEFF Research Database (Denmark)

    Eder, Martin Alexander; Bitsche, Robert

    2015-01-01

    Modern wind turbine rotor blades are usually made from fibre-reinforced composite subcomponents. In the final assembly stage, these subcomponents are bonded together by several adhesive joints. One important adhesive joint is situated at the trailing edge, which refers to the downstream edge where...... the air-flow rejoins and leaves the blade. Maintenance inspections of wind turbine rotor blades show that among other forms of damage, local debonding of the shells along the trailing edge is a frequent failure type. The cause of trailing edge failure in wind turbine blades is complex, and detailed...

  3. Laser profiling of 3D microturbine blades

    Science.gov (United States)

    Holmes, Andrew S.; Heaton, Mark E.; Hong, Guodong; Pullen, Keith R.; Rumsby, Phil T.

    2003-11-01

    We have used KrF excimer laser ablation in the fabrication of a novel MEMS power conversion device based on an axial-flow turbine with an integral axial-flux electromagnetic generator. The device has a sandwich structure, comprising a pair of silicon stators either side of an SU8 polymer rotor. The curved turbine rotor blades were fabricated by projection ablation of SU8 parts performed by conventional UV lithography. A variable aperture mask, implemented by stepping a moving aperture in front of a fixed one, was used to achieve the desired spatial variation in the ablated depth. An automatic process was set up on a commercial laser workstation, with the laser firing and mask motion being controlled by computer. High quality SU8 rotor parts with diameters of 13 mm and depths of 1 mm were produced at a fluence of 0.7 J/cm2, corresponding to a material removal rate of approximately 0.3 μm per pulse. A similar approach was used to form SU8 guide vane inserts for the stators.

  4. Permanent Magnet Synchronous Motor with Different Rotor Structures for Traction Motor in High Speed Trains

    Directory of Open Access Journals (Sweden)

    Marcel Torrent

    2018-06-01

    Full Text Available In this work we proposed to study the use of permanent magnet synchronous motors (PMSM for railway traction in the high-speed trains (HST of Renfe Operadora (the Spanish national railway operator. Currently, induction motors (IM are used in AVE classes 102–112 trains, so, the IM used as a traction motor in these trains has been studied and characterized by comparing the results with data provided by Renfe. A PMSM of equivalent power to the IM has been dimensioned, and different electromagnetic structures of the PMSM rotor have been evaluated. The simulation by the finite element method and analysis of the equivalent electrical circuit used in all the motors have been studied to evaluate the performance of the motors in this application. Efficiency is calculated at different operating points due to its impact on the energy consumption of railway traction. The implementation of the PMSM evaluated is recommended, mainly due to the improvements achieved in efficiency as compared with the IM currently used.

  5. Probabilistic model of random uncertainties in structural dynamics for mis-tuned bladed disks; Modele probabiliste des incertitudes en dynamique des structures pour le desaccordage des roues aubagees

    Energy Technology Data Exchange (ETDEWEB)

    Capiez-Lernout, E.; Soize, Ch. [Universite de Marne la Vallee, Lab. de Mecanique, 77 (France)

    2003-10-01

    The mis-tuning of blades is frequently the cause of spatial localizations for the dynamic forced response in turbomachinery industry. The random character of mis-tuning requires the construction of probabilistic models of random uncertainties. A usual parametric probabilistic description considers the mis-tuning through the Young modulus of each blade. This model consists in mis-tuning blade eigenfrequencies, assuming the blade modal shapes unchanged. Recently a new approach known as a non-parametric model of random uncertainties has been introduced for modelling random uncertainties in elasto-dynamics. This paper proposes the construction of a non-parametric model which is coherent with all the uncertainties which characterize mis-tuning. As mis-tuning is a phenomenon which is independent from one blade to another one, the structure is considered as an assemblage of substructures. The mean reduced matrix model required by the non-parametric approach is thus constructed by dynamic sub-structuring. A comparative approach is also needed to study the influence of the non-parametric approach for a usual parametric model adapted to mis-tuning. A numerical example is presented. (authors)

  6. Theoretical analysis of the flow around a Savonius rotor

    Energy Technology Data Exchange (ETDEWEB)

    Aouachria, Z.; Djoumati, D. [Batna Univ., Batna (Algeria). Laboratoire de Physique Energetique Appliquee; Djamel, H. [Batna Univ., Batna (Algeria). Dept. de Mecanique Energetique

    2009-07-01

    While Savonius rotors do not perform as well as Darrieus wind turbine rotors, Savonius rotors work in all wind directions, do not require a rudder, and are capable of operating at relatively low speeds. A discrete vortex method was used to analyze the complex flow around a Savonius rotor. Velocity and pressure fields obtained in the analysis were used to determine both mechanical and energetic rotor performance. Savonius rotor bi-blades were considered in relation to 4 free eddies, the leakage points of each blade, and the distribution of basic eddies along the blades. Each blade was divided into equal elementary arcs. Linear equations and Kelvin theorem were reduced to a single equation. Results showed good agreement with data obtained in previous experimental studies. The study demonstrated that vortice emissions were unbalanced. The resistant blade had 2 vortice emissions, while the driving blade had only a single vortex. The results of the study will be used to clarify the mechanical and aerodynamic functions as well as to determine the different values between the blades and the speed of the turbine's engine. 9 refs., 4 figs.

  7. Reference Model 2: "Rev 0" Rotor Design

    Energy Technology Data Exchange (ETDEWEB)

    Barone, Matthew F. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Berg, Jonathan Charles [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Griffith, Daniel [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

    2011-12-01

    The preliminary design for a three-bladed cross-flow rotor for a reference marine hydrokinetic turbine is presented. A rotor performance design code is described, along with modifications to the code to allow prediction of blade support strut drag as well as interference between two counter-rotating rotors. The rotor is designed to operate in a reference site corresponding to a riverine environment. Basic rotor performance and rigid-body loads calculations are performed to size the rotor elements and select the operating speed range. The preliminary design is verified with a simple finite element model that provides estimates of bending stresses during operation. A concept for joining the blades and support struts is developed and analyzed with a separate finite element analysis. Rotor mass, production costs, and annual energy capture are estimated in order to allow calculations of system cost-of-energy. Evaluation Only. Created with Aspose.Pdf.Kit. Copyright 2002-2011 Aspose Pty Ltd Evaluation Only. Created with Aspose.Pdf.Kit. Copyright 2002-2011 Aspose Pty Ltd

  8. An integrated optimum design approach for high speed prop-rotors including acoustic constraints

    Science.gov (United States)

    Chattopadhyay, Aditi; Wells, Valana; Mccarthy, Thomas; Han, Arris

    1993-01-01

    The objective of this research is to develop optimization procedures to provide design trends in high speed prop-rotors. The necessary disciplinary couplings are all considered within a closed loop multilevel decomposition optimization process. The procedures involve the consideration of blade-aeroelastic aerodynamic performance, structural-dynamic design requirements, and acoustics. Further, since the design involves consideration of several different objective functions, multiobjective function formulation techniques are developed.

  9. A Surface-Mounted Rotor State Sensing System, Phase I

    Data.gov (United States)

    National Aeronautics and Space Administration — A surface-mounted instrumentation system for measuring rotor blade motions on rotorcraft, for use both in flight and in wind tunnel testing, is proposed for...

  10. Korean experience with steam turbine blade inspection

    International Nuclear Information System (INIS)

    Jung, Hyun Kyu; Park, D.Y.; Park, Hyung Jin; Chung, Min Hwa

    1990-01-01

    Several turbine blade accidents in Korea have emphasized the importance of their adequate periodic inspection. As a typical example, a broken blade was found in the Low Pressure (LP) turbine at the 950 MWe KORI unit 3 during the 1986 overhaul after one year commercial operation. Since then the Manufacturer and the Utility company (KEPCO) have been concerned about the need of blade root inspection. The ultrasonic testing was applied to detect cracks in the blade roots without removing the blades from rotor. Due to the complex geometry of the roots, the test results could not be evaluated easily. We feel that the currently applied UT technique seems to be less reliable and more effective method of inspection must be developed in the near future. This paper describes the following items: The causes and analysis of blade damage The inspection techniques and results The remedial action to be taken (Repair and Replacement) The future plan

  11. Aerodynamic loads and rotor performance for the Darrieus wind turbines

    Science.gov (United States)

    Paraschivoiu, I.

    1981-12-01

    Aerodynamic blade loads and rotor performance are studied for the Darrieus windmill by using a double-multiple streamtube model. The Darrieus is represented as a pair of actuator disks in tandem at each level of the rotor, with upstream and downstream half-cycles. An equilibrium velocity exists in the center plane, and the upwind velocity is higher than the downwind velocity; lift and drag coefficients are calculated from the Reynolds number and the local angle of attack. Half-rotor torque and power are found by averaging the contributions from each streamtube at each position of the rotor in the upwind cycle. An example is provided for a 17 m Darrieus employing NACA blades. While the method is found to be suitable for predicting blade and rotor performance, the need to incorporate the effects of dynamic stall in the model is stressed as a means to improve accuracy.

  12. The application of advanced rotor (performance) methods for design calculations

    Energy Technology Data Exchange (ETDEWEB)

    Bussel, G.J.W. van [Delft Univ. of Technology, Inst. for Wind Energy, Delft (Netherlands)

    1997-08-01

    The calculation of loads and performance of wind turbine rotors has been a topic for research over the last century. The principles for the calculation of loads on rotor blades with a given specific geometry, as well as the development of optimal shaped rotor blades have been published in the decades that significant aircraft development took place. Nowadays advanced computer codes are used for specific problems regarding modern aircraft, and application to wind turbine rotors has also been performed occasionally. The engineers designing rotor blades for wind turbines still use methods based upon global principles developed in the beginning of the century. The question what to expect in terms of the type of methods to be applied in a design environment for the near future is addressed here. (EG) 14 refs.

  13. Construction of the 18-meter wooden blade at Nibe-Molle B

    Science.gov (United States)

    Nielsen, P. C.

    1982-11-01

    The construction of an 18 m cantilevered wooden rotor blade for wind turbine-B at Nibe, Denmark is reported. The project is described and conclusions are made based on calculations and tests on the rotor blade. Details are given on choice of material, construction, attachments and fittings, stress problems and loads.

  14. BWR control blade replacement strategies

    Energy Technology Data Exchange (ETDEWEB)

    Kennard, M W [Stoller Nuclear Fuel, NAC International, Pleasantville, NY (United States); Harbottle, J E [Stoller Nuclear Fuel, NAC International, Thornbury, Bristol (United Kingdom)

    2000-02-01

    The reactivity control elements in a BWR, the control blades, perform three significant functions: provide shutdown margin during normal and accident operating conditions; provide overall core reactivity control; and provide axial power shaping control. As such, the blades are exposed to the core's neutron flux, resulting in irradiation of blade structural and absorber materials. Since the absorber depletes with time (if B{sub 4}C is used, it also swells) and the structural components undergo various degradation mechanisms (e.g., embrittlement, corrosion), the blades have limits on their operational lifetimes. Consequently, BWR utilities have implemented strategies that aim to maximize blade lifetimes while balancing operational costs, such as extending a refuelling outage to shuffle high exposure blades. This paper examines the blade replacement strategies used by BWR utilities operating in US, Europe and Asia by assembling information related to: the utility's specific blade replacement strategy; the impact the newer blade designs and changes in core operating mode were having on those strategies; the mechanical and nuclear limits that determined those strategies; the methods employed to ensure that lifetime limits were not exceeded during operation; and blade designs used (current and replacement blades). (author)

  15. BWR control blade replacement strategies

    International Nuclear Information System (INIS)

    Kennard, M.W.; Harbottle, J.E.

    2000-01-01

    The reactivity control elements in a BWR, the control blades, perform three significant functions: provide shutdown margin during normal and accident operating conditions; provide overall core reactivity control; and provide axial power shaping control. As such, the blades are exposed to the core's neutron flux, resulting in irradiation of blade structural and absorber materials. Since the absorber depletes with time (if B 4 C is used, it also swells) and the structural components undergo various degradation mechanisms (e.g., embrittlement, corrosion), the blades have limits on their operational lifetimes. Consequently, BWR utilities have implemented strategies that aim to maximize blade lifetimes while balancing operational costs, such as extending a refuelling outage to shuffle high exposure blades. This paper examines the blade replacement strategies used by BWR utilities operating in US, Europe and Asia by assembling information related to: the utility's specific blade replacement strategy; the impact the newer blade designs and changes in core operating mode were having on those strategies; the mechanical and nuclear limits that determined those strategies; the methods employed to ensure that lifetime limits were not exceeded during operation; and blade designs used (current and replacement blades). (author)

  16. Application and Analysis of Sandwich Elements in the Primary Structure of Large Wind Turbine Blades

    DEFF Research Database (Denmark)

    Berggreen, Christian; Branner, Kim; Jensen, Jacob Fisker

    2007-01-01

    The present work studies the advantages of applying a sandwich construction as opposed to traditional single skin composites in the flanges of a load carrying spar in a future 180 m wind turbine rotor. A parametric finite element model is used to analyze two basic designs with single skin...

  17. Probabilistic analysis of bladed turbine disks and the effect of mistuning

    Science.gov (United States)

    Shah, Ashwin; Nagpal, V. K.; Chamis, C. C.

    1990-01-01

    Probabilistic assessment of the maximum blade response on a mistuned rotor disk is performed using the computer code NESSUS. The uncertainties in natural frequency, excitation frequency, amplitude of excitation and damping have been included to obtain the cumulative distribution function (CDF) of blade responses. Advanced mean value first order analysis is used to compute CDF. The sensitivities of different random variables are identified. Effect of the number of blades on a rotor on mistuning is evaluated. It is shown that the uncertainties associated with the forcing function parameters have significant effect on the response distribution of the bladed rotor.

  18. Application of Computer Simulation to Identify Erosion Resistance of Materials of Wet-steam Turbine Blades

    Science.gov (United States)

    Korostelyov, D. A.; Dergachyov, K. V.

    2017-10-01

    A problem of identifying the efficiency of using materials, coatings, linings and solderings of wet-steam turbine rotor blades by means of computer simulation is considered. Numerical experiments to define erosion resistance of materials of wet-steam turbine blades are described. Kinetic curves for erosion area and weight of the worn rotor blade material of turbines K-300-240 LMP and atomic icebreaker “Lenin” have been defined. The conclusion about the effectiveness of using different erosion-resistant materials and protection configuration of rotor blades is also made.

  19. Optimized chord and twist angle distributions of wind turbine blade considering Reynolds number effects

    Energy Technology Data Exchange (ETDEWEB)

    Wang, L.; Tang, X. [Univ. of Central Lancashire. Engineering and Physical Sciences, Preston (United Kingdom); Liu, X. [Univ. of Cumbria. Sustainable Engineering, Workington (United Kingdom)

    2012-07-01

    The aerodynamic performance of a wind turbine depends very much on its blade geometric design, typically based on the blade element momentum (BEM) theory, which divides the blade into several blade elements. In current blade design practices based on Schmitz rotor design theory, the blade geometric parameters including chord and twist angle distributions are determined based on airfoil aerodynamic data at a specific Reynolds number. However, rotating wind turbine blade elements operate at different Reynolds numbers due to variable wind speed and different blade span locations. Therefore, the blade design through Schmitz rotor theory at a specific Reynolds number does not necessarily provide the best power performance under operational conditions. This paper aims to provide an optimal blade design strategy for horizontal-axis wind turbines operating at different Reynolds numbers. A fixed-pitch variable-speed (FPVS) wind turbine with S809 airfoil is chosen as a case study and a Matlab program which considers Reynolds number effects is developed to determine the optimized chord and twist angle distributions of the blade. The performance of the optimized blade is compared with that of the preliminary blade which is designed based on Schmitz rotor design theory at a specific Reynolds number. The results demonstrate that the proposed blade design optimization strategy can improve the power performance of the wind turbine. This approach can be further developed for any practice of horizontal axis wind turbine blade design. (Author)

  20. Research on the nonintrusive measurement of the turbine blade vibration

    Science.gov (United States)

    Zhang, Shi hai; Li, Lu-ping; Rao, Hong-de

    2008-11-01

    It's one of the important ways to monitor the change of dynamic characteristic of turbine blades for ensuring safety operation of turbine unit. Traditional measurement systems for monitoring blade vibration generally use strain gauges attached to the surface of turbine blades, each strain gauge gives out an analogue signal related to blade deformation, it's maximal defect is only a few blades could be monitored which are attached by strain gauge. But the noncontact vibration measurement will be discussed would solve this problem. This paper deals with noncontact vibration measurement on the rotor blades of turbine through experiments. In this paper, the noncontact vibration measurement - Tip Timing Measurement will be presented, and will be improved. The statistics and DFT will be used in the improved measurement. The main advantage of the improved measurement is that only two sensors over the top of blades and one synchronous sensor of the rotor are used to get the exact vibration characteristics of the each blade in a row. In our experiment, we adopt NI Company's DAQ equipment: SCXI1001 and PCI 6221, three optical sensors, base on the graphics program soft LabVIEW to develop the turbine blade monitor system. At the different rotational speed of the rotor (1000r/m and 1200r/m) we do several experiments on the bench of the Turbine characteristic. Its results indicated that the vibration of turbine blade could be real-time monitored and accurately measured by the improved Tip Timing Measurement.

  1. Performance and wake conditions of a rotor located in the wake of an obstacle

    Science.gov (United States)

    Naumov, I. V.; Kabardin, I. K.; Mikkelsen, R. F.; Okulov, V. L.; Sørensen, J. N.

    2016-09-01

    Obstacles like forests, ridges and hills can strongly affect the velocity profile in front of a wind turbine rotor. The present work aims at quantifying the influence of nearby located obstacles on the performance and wake characteristics of a downstream located wind turbine. Here the influence of an obstacle in the form of a cylindrical disk was investigated experimentally in a water flume. A model of a three-bladed rotor, designed using Glauert's optimum theory at a tip speed ratio λ = 5, was placed in the wake of a disk with a diameter close to the one of the rotor. The distance from the disk to the rotor was changed from 4 to 8 rotor diameters, with the vertical distance from the rotor axis varied 0.5 and 1 rotor diameters. The associated turbulent intensity of the incoming flow to the rotor changed 3 to '6% due to the influence of the disk wake. In the experiment, thrust characteristics and associated pulsations as a function of the incoming flow structures were measured by strain gauges. The flow condition in front of the rotor was measured with high temporal accuracy using LDA and power coefficients were determine as function of tip speed ratio for different obstacle positions. Furthermore, PIV measurements were carried out to study the development of the mean velocity deficit profiles of the wake behind the wind turbine model under the influence of the wake generated by the obstacle. By use of regression techniques to fit the velocity profiles it was possible to determine velocity deficits and estimate length scales of the wake attenuation.

  2. Unobstructed particle image velocimetry measurements within an axial turbo-pump using liquid and blades with matched refractive indices

    Science.gov (United States)

    Uzol, O.; Chow, Y.-C.; Katz, J.; Meneveau, C.

    2002-08-01

    Performing PIV measurements within complex turbomachinery with multiple blade rows is difficult due to the optical obstruction to the illuminating sheet and to the camera caused by the blades. This paper introduces a refractive index matched facility that overcomes this problem. The rotor and stator blades are made of transparent acrylic, and the working fluid has the same optical refractive index as the blades. A 64% by weight solution of sodium iodide in water is used for this purpose. This liquid has a kinematic viscosity of about 1.1×10-6 m2/s, which is almost the same as that of water enabling operation at high Reynolds numbers. Issues related to operating with this fluid such as chemical stability, variations in transmittance and solutions to these problems are discussed. This setup allows full optical access to the entire rotor and stator passages both to the laser sheet and the camera. The experiments are conducted at different streamwise locations covering the entire flow fields around the rotor, the stator, the gap between them, and the wakes behind. Vector maps of the instantaneous and phase-averaged flow fields as well as the distribution of turbulent kinetic energy are obtained. Measurements at different magnifications enable us to obtain an overview of the flow structure, as well as detailed velocity distributions in the boundary layers and in the wakes.

  3. Crack Propagation in Compressor Rotor Blade

    Science.gov (United States)

    2012-08-01

    Aerospace: Research and Development 86 Blenheim Crescent Ruislip, Middlesex HA4 7HB United Kingdom October 20, 2010 Distribution... Middlesex HA4 7HB United Kingdom April 20, 2011 Distribution A: Approved for public release; distribution is unlimited...September 2010, (Grant FA8655-10-1-3062), European Office of Aerospace: Research and Development, 86 Blenheim Crescent, Ruislip, Middlesex HA4 7HB

  4. The structure of Rauvolfia serpentina strictosidine synthase is a novel six-bladed beta-propeller fold in plant proteins.

    Science.gov (United States)

    Ma, Xueyan; Panjikar, Santosh; Koepke, Juergen; Loris, Elke; Stöckigt, Joachim

    2006-04-01

    The enzyme strictosidine synthase (STR1) from the Indian medicinal plant Rauvolfia serpentina is of primary importance for the biosynthetic pathway of the indole alkaloid ajmaline. Moreover, STR1 initiates all biosynthetic pathways leading to the entire monoterpenoid indole alkaloid family representing an enormous structural variety of approximately 2000 compounds in higher plants. The crystal structures of STR1 in complex with its natural substrates tryptamine and secologanin provide structural understanding of the observed substrate preference and identify residues lining the active site surface that contact the substrates. STR1 catalyzes a Pictet-Spengler-type reaction and represents a novel six-bladed beta-propeller fold in plant proteins. Structure-based sequence alignment revealed a common repetitive sequence motif (three hydrophobic residues are followed by a small residue and a hydrophilic residue), indicating a possible evolutionary relationship between STR1 and several sequence-unrelated six-bladed beta-propeller structures. Structural analysis and site-directed mutagenesis experiments demonstrate the essential role of Glu-309 in catalysis. The data will aid in deciphering the details of the reaction mechanism of STR1 as well as other members of this enzyme family.

  5. The rotor theories by Professor Joukowsky: Vortex theories

    DEFF Research Database (Denmark)

    Okulov, Valery L.; Sørensen, Jens Nørkær; Wood, David H.

    2015-01-01

    This is the second of two articles with the main, and largely self-explanatory, title "Rotor theories by Professor Joukowsky". This article considers rotors with finite number of blades and is subtitled "Vortex theories". The first article with subtitle "Momentum theories", assessed the starring...

  6. Simulations of wind turbine rotor with vortex generators

    DEFF Research Database (Denmark)

    Sørensen, Niels N.; Zahle, Frederik; Sørensen, Niels N.

    2016-01-01

    This work presents simulations of the DTU 10MW wind turbine rotor equipped with vortex generators (VGs) on the inner part of the blades. The objective is to study the influence of different VG configurations on rotor performance and in particular to investigate the radial dependence of VGs, i...

  7. Fundamentals for remote structural health monitoring of wind turbine blades - a preproject. Annex E. Full-scale test of wind turbine blade, using sensors and NDT

    DEFF Research Database (Denmark)

    Kristensen, O.J.D.; McGugan, Malcolm; Sendrup, P.

    2002-01-01

    A 19.1 metre wind turbine blade was subjected to static tests. The purpose of the test series was to verify the abilities of different types of sensors to detect damage in wind turbine blades. Prior to each of the static test-series an artificial damagewas made on the blade. The damage made...... for each test-series was surveyed during each series by acoustic emission, fiber optic micro bend displacement transducers and strain gauges. The propagation of the damage was determined by use of ultra sonic andX-ray surveillance during stops in the test-series. By use of acoustic emission it was possible...... to measure damage propagation before the propagation was of visible size. By use of fiber optic micro bend displacement transducers and strain gauges it waspossible to measure minor damage propagation. By use of both ultra sonic, and X-ray NDT-equipment it were possible to determine the size of propagated...

  8. Reducing uncertainty in wind turbine blade health inspection with image processing techniques

    Science.gov (United States)

    Zhang, Huiyi

    Structural health inspection has been widely applied in the operation of wind farms to find early cracks in wind turbine blades (WTBs). Increased numbers of turbines and expanded rotor diameters are driving up the workloads and safety risks for site employees. Therefore, it is important to automate the inspection process as well as minimize the uncertainties involved in routine blade health inspection. In addition, crack documentation and trending is vital to assess rotor blade and turbine reliability in the 20 year designed life span. A new crack recognition and classification algorithm is described that can support automated structural health inspection of the surface of large composite WTBs. The first part of the study investigated the feasibility of digital image processing in WTB health inspection and defined the capability of numerically detecting cracks as small as hairline thickness. The second part of the study identified and analyzed the uncertainty of the digital image processing method. A self-learning algorithm was proposed to recognize and classify cracks without comparing a blade image to a library of crack images. The last part of the research quantified the uncertainty in the field conditions and the image processing methods.

  9. Individual pitch control of NREL 5MW wind turbine blade for load reduction

    International Nuclear Information System (INIS)

    La, Yo Han; Nam, Yoon Su; Hoon, Son Jae

    2012-01-01

    As the size of a wind turbine increases, the rotor diameter increases. Rotor blades experience mechanical loads caused by the wind shear and the tower shadow effect. These mechanical loads reduce the life of the wind turbine. Therefore, with increasing size of the wind turbine, wind turbine control system design for the mitigation of mechanical loads is important. In this study, Individual Pitch Control in introduced for reducing the mechanical loads of rotor blades, and a simulation for IPC performance verification is discussed

  10. Investigation of Unsteady Flow Behavior in Transonic Compressor Rotors with LES and PIV Measurements

    Science.gov (United States)

    Hah, Chunill; Voges, Melanie; Mueller, Martin; Schiffer, Heinz-Peter

    2009-01-01

    In the present study, unsteady flow behavior in a modern transonic axial compressor rotor is studied in detail with large eddy simulation (LES) and particle image velocimetry (PIV). The main purpose of the study is to advance the current understanding of the flow field near the blade tip in an axial transonic compressor rotor near the stall and peak-efficiency conditions. Flow interaction between the tip leakage vortex and the passage shock is inherently unsteady in a transonic compressor. Casing-mounted unsteady pressure transducers have been widely applied to investigate steady and unsteady flow behavior near the casing. Although many aspects of flow have been revealed, flow structures below the casing cannot be studied with casing-mounted pressure transducers. In the present study, unsteady velocity fields are measured with a PIV system and the measured unsteady flow fields are compared with LES simulations. The currently applied PIV measurements indicate that the flow near the tip region is not steady even at the design condition. This self-induced unsteadiness increases significantly as the compressor rotor operates near the stall condition. Measured data from PIV show that the tip clearance vortex oscillates substantially near stall. The calculated unsteady characteristics of the flow from LES agree well with the PIV measurements. Calculated unsteady flow fields show that the formation of the tip clearance vortex is intermittent and the concept of vortex breakdown from steady flow analysis does not seem to apply in the current flow field. Fluid with low momentum near the pressure side of the blade close to the leading edge periodically spills over into the adjacent blade passage. The present study indicates that stall inception is heavily dependent on unsteady behavior of the flow field near the leading edge of the blade tip section for the present transonic compressor rotor.

  11. A mathematical model of bird collisions with wind turbine rotors

    International Nuclear Information System (INIS)

    Tucker, V.A.

    1996-01-01

    When a bird flies through the disk swept out by the blades of a wind turbine rotor, the probability of collision depends on the motions and dimensions of the bird and the blades. The collision model in this paper predicts the probability for birds that glide upwind, downwind, an across the wind past simple one-dimensional blades represented by straight lines, and upwind and downwind past more realistic three-dimensional blades with chord and twist. Probabilities vary over the surface of the disk, and in most cases, the tip of the blade is less likely to collide with a bird than parts of the blade nearer the hub. The mean probability may be found by integration over the disk area. The collision model identifies the rotor characteristics that could be altered to make turbines safer for birds

  12. Diagnosis of wind turbine rotor system

    DEFF Research Database (Denmark)

    Niemann, Hans Henrik; Mirzaei, Mahmood; Henriksen, Lars Christian

    2016-01-01

    is based on available standard sensors on wind turbines. The method can be used both on-line as well as off-line. Faults or changes in the rotor system will result in asymmetries, which can be monitored and diagnosed. This can be done by using the multi-blade coordinate transformation. Changes in the rotor......This paper describes a model free method for monitoring and fault diagnosis of the elements in a rotor system for a wind turbine. The diagnosis as well as the monitoring is done without using any model of the wind turbine and the applied controller or a description of the wind profile. The method...

  13. Concepts for the development of light-weight composite structures for rotor burst containment

    Science.gov (United States)

    Holms, A. G.

    1977-01-01

    Based on published results on rotor burst containment with single materials, and on body armor using composite materials, a set of hypotheses is established as to what variables might control the design of a weight-efficient protective device. Based on modern concepts for the design and analysis of small optimum seeking experiments, a particular experiment for evaluating the hypotheses and materials was designed. The design and methods for the analysis of results are described.

  14. Numerical Simulation of Wind Turbine Blade-Tower Interaction

    Institute of Scientific and Technical Information of China (English)

    Qiang Wang; Hu Zhou; Decheng Wan

    2012-01-01

    Numerical simulations of wind turbine blade-tower interaction by using the open source OpenFOAM tools coupled with arbitrary mesh interface (AMI) method were presented.The governing equations were the unsteady Reynolds-averaged Navier-Stokes (PANS) which were solved by the pimpleDyMFoam solver,and the AMI method was employed to handle mesh movements.The National Renewable Energy Laboratory (NREL) phase Ⅵ wind turbine in upwind configuration was selected for numerical tests with different incoming wind speeds (5,10,15,and 25 m/s) at a fixed blade pitch and constant rotational speed.Detailed numerical results of vortex structure,time histories of thrust,and pressure distribution on the blade and tower were presented.The findings show that the wind turbine tower has little effect on the whole aerodynamic performance of an upwind wind turbine,while the rotating rotor will induce an obvious cyclic drop in the front pressure of the tower.Also,strong interaction of blade tip vortices with separation from the tower was observed.

  15. Experimental analysis of flow structure in contra-rotating axial flow pump designed with different rotational speed concept

    Science.gov (United States)

    Cao, Linlin; Watanabe, Satoshi; Imanishi, Toshiki; Yoshimura, Hiroaki; Furukawa, Akinori

    2013-08-01

    As a high specific speed pump, the contra-rotating axial flow pump distinguishes itself in a rear rotor rotating in the opposite direction of the front rotor, which remarkably contributes to the energy conversion, the reduction of the pump size, better hydraulic and cavitation performances. However, with two rotors rotating reversely, the significant interaction between blade rows was observed in our prototype contra-rotating rotors, which highly affected the pump performance compared with the conventional axial flow pumps. Consequently, a new type of rear rotor was designed by the rotational speed optimization methodology with some additional considerations, aiming at better cavitation performance, the reduction of blade rows interaction and the secondary flow suppression. The new rear rotor showed a satisfactory performance at the design flow rate but an unfavorable positive slope of the head — flow rate curve in the partial flow rate range less than 40% of the design flow rate, which should be avoided for the reliability of pump-pipe systems. In the present research, to understand the internal flow field of new rear rotor and its relation to the performances at the partial flow rates, the velocity distributions at the inlets and outlets of the rotors are firstly investigated. Then, the boundary layer flows on rotor surfaces, which clearly reflect the secondary flow inside the rotors, are analyzed through the limiting streamline observations using the multi-color oil-film method. Finally, the unsteady numerical simulations are carried out to understand the complicated internal flow structures in the rotors.

  16. Moving blade for steam turbines with axial flow

    International Nuclear Information System (INIS)

    Raschke, K.; Wehle, G.

    1976-01-01

    The invention concerns the improvement of the production of moving blades for steam turbines with axial flow, especially of multi-blades produced by welding of the top plates. It is proposed to weld the top plates before the moving blades are fitted into the rotor. Welding is this made much easier and can be carried out under protective gas and with better results. (UWI) [de

  17. Fundamentals for remote structural health monitoring of wind turbine blades - a preproject

    DEFF Research Database (Denmark)

    Sørensen, Bent F.; Lading, L.; Sendrup, P.

    2002-01-01

    transducer was found to work well for detectingadhesive failure. Modelling work shows that damage in a wind turbine blade causes a significant change in the modal shape when the damage is in the or-der of 0.5-1 m. Rough estimates of the prices of complete sensor systems were made. The system based onacoustic......-scale tests of a wind turbine blade developing damage: 1) detection of stress wave emission by acoustic emission, 2) measurement of modal shape changes byaccelerometers and 3) measurement of crack opening of adhesive joint by a fibre optics micro-bend displacement transducer that was developed in the project....... All types of sensor approaches were found to work satisfactory. The techniques were found tocomplement each other: Acoustic emission has the capability of detecting very small damages and can be used for locating the spatial position and size of evolving damages. The fibre optics displacement...

  18. Analysing flow structures around a blade using spectral/hp method and HPIV

    International Nuclear Information System (INIS)

    Stoevesandt, Bernhard; Steigerwald, Christian; Shishkin, Andrei; Wagner, Claus; Peinke, Joachim

    2007-01-01

    A still difficult, yet pressing task for blade manufacturers and turbine producers is the correct prediction of the effects of turbulent winds on the blade. Reynolds Averaged Numerical Simulations (RANS) are a limited tool for calculating the effects. For large eddy simulations (LES) boundary layer calculation are still difficult therefore the spectral element method seems to be an approach to improve numerical calculations of flow separation. The flow field around an fx79-w151a airfoil has been calculated by the spectral element code NεκTαrusing a direct numerical simulation (DNS) solver. In a first step a laminar inflow on the airfoil at angle of attack of α = 12 0 and a Reynolds number of Re= 33000 was simulated using the 2D Version of the code. The flow pattern was compared to measurements using holographic particle induced velocimetry (HPIV) in a wind tunnel

  19. Numerical Investigation of Compressor Non-Synchronous Vibration with Full Annulus Rotor-Stator Interaction

    Science.gov (United States)

    Espinal, Daniel

    The objective of this research is to investigate and confirm the periodicity of the Non-Synchronous Vibration (NSV) mechanism of a GE axial compressor with a full-annulus simulation. A second objective is to develop a high fidelity single-passage tool with time-accurate unsteady capabilities able to capture rotor-stator interactions and NSV excitation response. A high fidelity methodology for axial turbomachinery simulation is developed using the low diffusion shock-capturing Riemann solver with high order schemes, the Spalart-Allmaras turbulence closure model, the fully conservative unsteady sliding BC for rotor-stator interaction with extension to full-annulus and single-passage configurations, and the phase lag boundary conditions applied to rotor-stator interface and circumferential BC. A URANS solver is used and captures the NSV flow excitation frequency of 2439 Hz, which agrees reasonably well with the measured NSV frequency of 2600 Hz from strain gage test data. It is observed that the circumferentially traveling vortex formed in the vicinity of the rotor tip propagates at the speed of a non-engine order frequency and causes the NSV. The vortex travels along the suction surface of the blade and crosses the passage outlet near blade trailing edge. Such a vortex motion trajectory repeats in each blade passage and generates two low pressure regions due to the vortex core positions, one at the leading edge and one at the trailing edge, both are oscillating due to the vortex coming and leaving. These two low pressure regions create a pair of coupling forces that generates a torsion moment causing NSV. The full-annulus simulation shows that the circumferentially traveling vortex has fairly periodical behavior and is a full annulus structure. Also, frequencies below the NSV excitation frequency of 2439 Hz with large amplitudes in response to flow-separation related phenomena are present. This behavior is consistent with experimental measurements. For

  20. Advances in wind turbine blade design and materials

    DEFF Research Database (Denmark)

    Wind energy is gaining critical ground in the area of renewable energy, with wind energy being predicted to provide up to 8% of the world’s consumption of electricity by 2021. Advances in wind turbine blade design and materials reviews the design and functionality of wind turbine rotor blades...... as well as the requirements and challenges for composite materials used in both current and future designs of wind turbine blades. Part one outlines the challenges and developments in wind turbine blade design, including aerodynamic and aeroelastic design features, fatigue loads on wind turbine blades......, and characteristics of wind turbine blade airfoils. Part two discusses the fatigue behavior of composite wind turbine blades, including the micromechanical modelling and fatigue life prediction of wind turbine blade composite materials, and the effects of resin and reinforcement variations on the fatigue resistance...