WorldWideScience

Sample records for rotary kiln incinerator

  1. Environmental impact of incineration of calorific industrial waste: rotary kiln vs. cement kiln.

    Science.gov (United States)

    Vermeulen, Isabel; Van Caneghem, Jo; Block, Chantal; Dewulf, Wim; Vandecasteele, Carlo

    2012-10-01

    Rotary kiln incinerators and cement kilns are two energy intensive processes, requiring high temperatures that can be obtained by the combustion of fossil fuel. In both processes, fossil fuel is often substituted by high or medium calorific waste to avoid resource depletion and to save costs. Two types of industrial calorific waste streams are considered: automotive shredder residue (ASR) and meat and bone meal (MBM). These waste streams are of current high interest: ASR must be diverted from landfill, while MBM can no longer be used for cattle feeding. The environmental impact of the incineration of these waste streams is assessed and compared for both a rotary kiln and a cement kiln. For this purpose, data from an extensive emission inventory is applied for assessing the environmental impact using two different modeling approaches: one focusing on the impact of the relevant flows to and from the process and its subsystems, the other describing the change of environmental impact in response to these physical flows. Both ways of assessing emphasize different aspects of the considered processes. Attention is paid to assumptions in the methodology that can influence the outcome and conclusions of the assessment. It is concluded that for the incineration of calorific wastes, rotary kilns are generally preferred. Nevertheless, cement kilns show opportunities in improving their environmental impact when substituting their currently used fuels by more clean calorific waste streams, if this improvement is not at the expense of the actual environmental impact. Copyright © 2012 Elsevier Ltd. All rights reserved.

  2. Determination of the optimal area of waste incineration in a rotary kiln using a simulation model.

    Science.gov (United States)

    Bujak, J

    2015-08-01

    The article presents a mathematical model to determine the flux of incinerated waste in terms of its calorific values. The model is applicable in waste incineration systems equipped with rotary kilns. It is based on the known and proven energy flux balances and equations that describe the specific losses of energy flux while considering the specificity of waste incineration systems. The model is universal as it can be used both for the analysis and testing of systems burning different types of waste (municipal, medical, animal, etc.) and for allowing the use of any kind of additional fuel. Types of waste incinerated and additional fuel are identified by a determination of their elemental composition. The computational model has been verified in three existing industrial-scale plants. Each system incinerated a different type of waste. Each waste type was selected in terms of a different calorific value. This allowed the full verification of the model. Therefore the model can be used to optimize the operation of waste incineration system both at the design stage and during its lifetime. Copyright © 2015 Elsevier Ltd. All rights reserved.

  3. Industrial hazardous waste treatment featuring a rotary kiln and grate furnace incinerator: a case study in China.

    Science.gov (United States)

    Ma, Pan; Ma, Zengyi; Yan, Jianhua; Chi, Yong; Ni, Mingjiang; Cen, Kefa

    2011-10-01

    As one of the fastest developing countries, China is facing severe problems concerning hazardous waste treatment and disposal. This paper presents a new incineration technology and demonstration project in eastern China. The incineration system includes a rotary kiln, a grate furnace for burning out the kiln residue and a flue gas post-combustion chamber. Flue gas treatment and emission control is based on: a quench tower, followed by dry hydrated lime and activated carbon injection, a dual bag filter system, and a wet scrubber. It demonstrated that this incineration technology can effectively dispose of industrial hazardous waste with variable and complex characteristics. Gas emissions meet the demands of the Chinese Environmental Protection Association standard.

  4. Thermal co-treatment of combustible hazardous waste and waste incineration fly ash in a rotary kiln.

    Science.gov (United States)

    Huber, Florian; Blasenbauer, Dominik; Mallow, Ole; Lederer, Jakob; Winter, Franz; Fellner, Johann

    2016-12-01

    As current disposal practices for municipal solid waste incineration (MSWI) fly ash are either associated with significant costs or negative environmental impacts, an alternative treatment was investigated in a field scale experiment. Thereto, two rotary kilns were fed with hazardous waste, and moistened MSWI fly ash (water content of 23%) was added to the fuel of one kiln with a ratio of 169kg/Mg hazardous waste for 54h and 300kg/Mg hazardous waste for 48h while the other kiln was used as a reference. It was shown that the vast majority (>90%) of the inserted MSWI fly ash was transferred to the bottom ash of the rotary kiln. This bottom ash complied with the legal limits for non-hazardous waste landfills, thereby demonstrating the potential of the investigated method to transfer hazardous waste (MSWI fly ash) into non-hazardous waste (bottom ash). The results of a simple mixing test (MSWI fly ash and rotary kiln bottom ash have been mixed accordingly without thermal treatment) revealed that the observed transformation of hazardous MSWI fly ash into non-hazardous bottom ash during thermal co-treatment cannot be referred to dilution, as the mixture did not comply with legal limits for non-hazardous waste landfills. For the newly generated fly ash of the kiln, an increase in the concentration of Cd, K and Pb by 54%, 57% and 22%, respectively, was observed. In general, the operation of the rotary kiln was not impaired by the MSWI fly ash addition. Copyright © 2016 Elsevier Ltd. All rights reserved.

  5. Method for determining effective flame emissivity in a rotary kiln incinerator burning solid waste

    Institute of Scientific and Technical Information of China (English)

    Jin-cai DU; Qun-xing HUANG; Jian-hua YAN

    2012-01-01

    Temperature is the most important parameter for the improvement of combustion efficiency and the control of pollutants.In order to obtain accurate flame temperatures in a rotary kiln incinerator using non-intrusive thermographic method,the effective flame emissivity was studied.A combined narrow- and wide-band model and Mie scattering method were used to calculate the radiative properties for gases and fly-ash particles under different combustion conditions.The effects of the air/waste ratio and fly-ash particles on the effective flame emissivity were discussed.The results of numerical calculations showed that the effective emissivity decreased from 0.90 to 0.80 when the air/waste ratio increased from 1.0 to 1.8,and the effect of the fly-ash particles was ignorable under the conditions discussed in this paper.Experimental measurement results indicated that the accuracy of the thermographic temperature measurements improved significantly if the setting of the flame emissivity was adjusted according to the air/waste ratio.

  6. Numerical Modeling of Rotary Kiln Productivity Increase

    OpenAIRE

    2013-01-01

    Rotary kilns are used in many industrial processes ranging from cement manufacturing to waste incineration. The operating conditions vary widely depending on the process. While there are many models available within the literature and industry, the wide range of operating conditions justifies further modeling work to improve the understanding of the processes taking place within the kiln. The kiln being studied in this work produces calcium aluminate cements (CAC). In a first stage of the pro...

  7. Application of the dynamic model of Saeman to an industrial rotary kiln incinerator: numerical and experimental results.

    Science.gov (United States)

    Ndiaye, L G; Caillat, S; Chinnayya, A; Gambier, D; Baudoin, B

    2010-07-01

    In order to simulate granular materials structure in a rotary kiln under the steady-state regime, a mathematical model has been developed by Saeman (1951). This model enables the calculation of the bed profiles, the axial velocity and solids flow rate along the kiln. This model can be coupled with a thermochemical model, in the case of a reacting moving bed. This dynamic model was used to calculate the bed profile for an industrial size kiln and the model projections were validated by measurements in a 4 m diameter by 16 m long industrial rotary kiln. The effect of rotation speed under solids bed profile and the effect of the feed rate under filling degree were established. On the basis of the calculations and the experimental results a phenomenological relation for the residence time estimation was proposed for the rotary kiln.

  8. Numerical Modeling of Rotary Kiln Productivity Increase

    NARCIS (Netherlands)

    Romero-Valle, M.A.; Pisaroni, M.; Van Puyvelde, D.; Lahaye, D.J.P.; Sadi, R.

    2013-01-01

    Rotary kilns are used in many industrial processes ranging from cement manufacturing to waste incineration. The operating conditions vary widely depending on the process. While there are many models available within the literature and industry, the wide range of operating conditions justifies furthe

  9. Optimizing Design for Incineration System of Hazardous Wastes in Rotary Kiln%回转窑危险废物焚烧系统的优化设计

    Institute of Scientific and Technical Information of China (English)

    张绍坤

    2015-01-01

    回转窑是危险废弃物处理中最有效的设备,具有废物处理种类多等优点。随着回转窑危险废物焚烧系统应用越来越广泛,该系统在应用中的一些问题也暴露出来(如进料水套容易破坏、废物在窑内焚烧不充分、回转窑尾耐火材料容易脱落等),需要根据工程应用进行设备优化设计。文章分析了回转窑焚烧系统出现问题的原因,并给出了优化设计方案,对回转窑焚烧系统的优化设计提供了借鉴。%The rotary kiln is the most effective equipment in the treatment of hazardous wastes and has many kinds of merit in the waste treatment. Along with the more and more use of incineration system of hazardous wastes in rotary kiln, some problems of the system are emerged in the application. It is required to carry through design of equipmqnt optimization in accordance with the engineering application. The paper analyzes the reasons emerged in the incineration system of rotary kiln and presents the optimizing design program as wel as provides use for reference for optimizing design of the incineration system of rotary kiln.

  10. 回转窑焚烧炉在某县危废焚烧处理中的应用%Application of Rotary Kiln Incinerator in Hazardous Waste Incineration in One Country

    Institute of Scientific and Technical Information of China (English)

    肖燕; 李军; 伍长青

    2015-01-01

    The engineering principle and performance characteristics of rotary kiln incinerator system were analyzed from the types and scale of hazardous waste incineration,process selection,the design of rotary kiln incinerator,and the analysis of engineering example with an example of hazardous waste incineration disposal engineering in one country. The results show that the process of rotary kiln,second combustion chamber,waste heat boiler,quench tower,semi-dry reaction tower, dry acid tower, and bag-type dust collector was adopted. It controls the rotary kiln temperature about 850 ℃,the residence time of haz-ardous waste in rotary kiln around 60 minutes,the speed of rotary kiln is 0.2~1.0 r/min,the angle of rotary kiln is 2°. The tem-perature of second combustion chamber is greater than 1 100 ℃,the residence time of smoke in the combustion chamber is greater than 2 seconds. Under this condition, clinker ignition loss is less than 5%,burned removal rate is greater than 99.99%, and the flue gas emission meets GB 18484—2001.%以某县危险废物焚烧处置工程为例,从危险废物焚烧处理种类及规模、工艺选择、回转窑焚烧炉设计、工程实例分析4个方面探讨回转窑焚烧炉系统的工程原理和性能特点,结果表明:采用“回转窑+二燃室+余热锅炉+急冷塔+半干反应塔+干式脱酸塔+布袋除尘器”工艺,回转窑温度控制在850℃左右,危险废物在回转窑停留时间60 min 左右,转速0.2~1.0 r/min,倾斜角度2°;二燃室温度>1100℃,烟气在二燃室内停留时间>2 s。在此条件下,炉渣热灼减率<5%,飞灰去除率>99.99%,烟气排放满足 GB 18484—2001。

  11. Testing of a Continuous Sampling Mercury CEM at the EPA-Rotary Kiln Incinerator Simulator Facility

    Energy Technology Data Exchange (ETDEWEB)

    D.P. Baldwin; S.J. Bajic; D.E. Eckels; D.S. Zamzow

    2002-04-12

    This report has been prepared to document the performance of the continuous sampling mercury monitoring system developed by Ames Laboratory for use as a continuous emission monitor (CEM). This work was funded by the U.S. Department of Energy, Office of Environmental Management, Office of Science and Technology, through the Mixed Waste Focus Area. The purpose of the project is to develop instrumentation and methods for spectroscopic field-monitoring applications. During FY01 this included continued development and testing of an echelle spectrometer system for the detection of mercury (Hg) by atomic absorption. Due to the relatively poor limits of detection for Hg by optical emission techniques, the CEM has been designed for the detection of elemental Hg by optical absorption. The sampling system allows continuous introduction of stack gas into the CEM for analysis of elemental and total Hg in the gas stream. A heated pyrolysis tube is used in this system to convert oxidized Hg compounds to elemental Hg prior to analysis for total Hg. The pyrolysis tube is bypassed to measure elemental Hg. The CEM is designed to measure the elemental Hg concentration of the gas sample, measure the total Hg concentration, perform a zero check (analysis of room air), and then re-zero the system (to correct for any instrumental drift that occurs over time). This is done in an automated, sequential measurement cycle to provide continuous monitoring of Hg concentrations in the stack gas. The continuous sampling Hg CEM was tested at the EPA-Rotary Kiln in Durham, NC at the beginning of FY02. This report describes the characteristics and performance of the system and the results of the field tests performed at EPA. The Hg CEM system was developed in response to the need of DOE and other organizations to monitor Hg that may be released during the processing or combustion of hazardous or mixed-waste materials. The promulgation of regulations limiting the release of Hg and requiring continuous

  12. Discussion of Rotary Kiln Incineration Technology on Hazardous Waste%浅谈危险废物回转窑焚烧技术

    Institute of Scientific and Technical Information of China (English)

    仇美霞; 许邦露; 陈莉; 秦继华

    2016-01-01

    The safe disposal of hazardous waste has always been a concerned problem. This paper introduces the typical process of rotary kiln incineration system applied to hazardous waste disposal. Engineering practice shows that the treatment of incineration flue gas by using the combined processes of quench tower, dry reactor, bag filter and washing tower, can achieve the pollutant discharge standards.%危险废物安全处置一直是人们关注的问题.本文介绍了回转窑焚烧系统应用于危险废物处置的典型工艺,并通过工程实例表明,焚烧烟气采用急冷塔、干式反应器、布袋除尘和洗涤塔组合工艺处理,可以实现污染物达标排放.

  13. Coal desulfurization in a rotary kiln combustor

    Energy Technology Data Exchange (ETDEWEB)

    Cobb, J.T. Jr.

    1992-09-11

    The purpose of this project was to demonstrate the combustion of coal and coal wastes in a rotary kiln reactor with limestone addition for sulfur control. The rationale for the project was the perception that rotary systems could bring several advantages to combustion of these fuels, and may thus offer an alternative to fluid-bed boilers. Towards this end, an existing wood pyrolysis kiln (the Humphrey Charcoal kiln) was to be suitably refurbished and retrofitted with a specially designed version of a patented air distributor provided by Universal Energy, Inc. (UEI). As the project progressed beyond the initial stages, a number of issues were raised regarding the feasibility and the possible advantages of burning coals in a rotary kiln combustor and, in particular, the suitability of the Humphrey Charcoal kiln as a combustor. Instead, an opportunity arose to conduct combustion tests in the PEDCO Rotary Cascading-Bed Boiler (RCBB) commercial demonstration unit at the North American Rayon CO. (NARCO) in Elizabethton, TN. The tests focused on anthracite culm and had two objectives: (a) determine the feasibility of burning anthracite culms in a rotary kiln boiler and (b) obtain input for any further work involving the Humphrey Charcoal kiln combustor. A number of tests were conducted at the PEDCO unit. The last one was conducted on anthracite culm procured directly from the feed bin of a commercial circulating fluid-bed boiler. The results were disappointing; it was difficult to maintain sustained combustion even when large quantities of supplemental fuel were used. Combustion efficiency was poor, around 60 percent. The results suggest that the rotary kiln boiler, as designed, is ill-suited with respect to low-grade, hard to burn solid fuels, such as anthracite culm. Indeed, data from combustion of bituminous coal in the PEDCO unit suggest that with respect to coal in general, the rotary kiln boiler appears inferior to the circulating fluid bed boiler.

  14. Counteracting ring formation in rotary kilns

    NARCIS (Netherlands)

    Pisaroni, M.; Sadi, R.; Lahaye, D.

    Avoiding the formation of rings in rotary kilns is an issue of primary concern to the cement production industry. We developed a numerical combustion model that revealed that in our case study rings are typically formed in zones of maximal radiative heat transfer. This local overheating causes the o

  15. 40 CFR 270.235 - Options for incinerators, cement kilns, lightweight aggregate kilns, solid fuel boilers, liquid...

    Science.gov (United States)

    2010-07-01

    ... 40 Protection of Environment 26 2010-07-01 2010-07-01 false Options for incinerators, cement kilns... Technology (MACT) Standards § 270.235 Options for incinerators, cement kilns, lightweight aggregate kilns... incinerator, cement kiln, lightweight aggregate kiln, solid fuel boiler, liquid fuel boiler, or...

  16. Design Robust Controller for Rotary Kiln

    Directory of Open Access Journals (Sweden)

    Omar D. Hernández-Arboleda

    2013-11-01

    Full Text Available This paper presents the design of a robust controller for a rotary kiln. The designed controller is a combination of a fractional PID and linear quadratic regulator (LQR, these are not used to control the kiln until now, in addition robustness criteria are evaluated (gain margin, phase margin, strength gain, rejecting high frequency noise and sensitivity applied to the entire model (controller-plant, obtaining good results with a frequency range of 0.020 to 90 rad/s, which contributes to the robustness of the system.

  17. Mass transfer in rolling rotary kilns : a novel approach

    NARCIS (Netherlands)

    Heydenrych, M.D.; Greeff, P.; Heesink, A. Bert M.; Versteeg, G.F.

    2002-01-01

    A novel approach to modeling mass transfer in rotary kilns or rotating cylinders is explored. The movement of gas in the interparticle voids in the bed of the kiln is considered, where particles move concentrically with the geometry of the kiln and gas is entrained by these particles. The approach c

  18. Numerical Evaluation of Brick Lining Status in Rotary Kilns

    OpenAIRE

    2015-01-01

    Rotary kilns are important in a variety of different manufacturing areas for e.g. calcination and sintering of materials. In fact, two of the most produced materials in the world, cement and iron, are likely to start their journey in a rotary kiln.A rotary kiln is a large cylinder-formed furnace which rotates about its axis and where certain chemical and physical reactions take place by the influence of heat. The slope and the rotation make the material inside to move through the kiln from fe...

  19. Static Model of Cement Rotary Kiln

    Directory of Open Access Journals (Sweden)

    Omar D. Hernández-Arboleda

    2013-11-01

    Full Text Available In this paper, a static model of cement rotary kilns is proposed. The system model is obtained through polynomial series. The proposed model is contrasted with data of a real plant, where optimal results are obtained. Expected results are measured with respect to the clinker production and the combustible consumption is measured in relation with the consumption calorific. The expected result of the approach is the increase of the profitability of the factory through the decrease of the consumption of the combustible.

  20. Modeling the Mixing of Components in a Rotary Kiln While Burning Municipal Waste to Ensure Rational Use of Energy

    Directory of Open Access Journals (Sweden)

    Krot O.P.

    2017-08-01

    Full Text Available In Ukraine municipal waste is collected and delivered to a landfill. Municipal waste can be used as fuel to generate additional heat and electricity. The primary advantages of incineration are that waste volumes are reduced by an estimated, and the need for land and landfill space is greatly reduced. The plant has been designed by North–East Scientific Center using a thermocatalytic waste gas purification system with highly efficient dioxins reduction and heat energy recovery system. The technology of waste neutralization includes: a rotary kiln, an afterburner chamber, a new catalytic technologies for the treatment, a heat exchanger for heating combustion air, supply of alkali solution into the gas-escape channel, a carbon fiber adsorption filter. The organization of the right process of waste mixing in the rotary kiln allows increasing the efficiency of combustion, to equalize the combustion temperatures of the components of the waste and the completeness of the burning out of hazardous substances, which reduces the risk of their getting into the ash. The goal of the research is to build an analytical mathematical model of mixing of components in a rotary kiln. The model is based on the mathematical apparatus of Markov chains. The model allows to determine the concentration of the key component in any elementary volume of material circulating in the rotary kiln at any time and to calculate the statistical characteristics of the homogeneity of the mixture. The model will be used to research new designs of the equipment with rotary kilns.

  1. Effective incineration technology with a new-type rotary waste incinerator

    Institute of Scientific and Technical Information of China (English)

    CHEN Lie-qiang; ZHU Jian-zhong; CAI Ming-zhao; XIE Xin-yuan

    2003-01-01

    The technology of steady combustion in a new type of rotary incinerator is firstly discussed. The formation and control of HCl, NOx and SO2 during the incineration of sampled municipal organic solid waste are studied with the incinerator. Results showed that the new model of rotary incinerator can effectively control and reduce the pollutant formations by post combustion.

  2. ZrO2-Containing Refractories for Cement Rotary Kilns

    Institute of Scientific and Technical Information of China (English)

    YE Guotian; XU Yanqing

    2002-01-01

    ZrO2-containing refractories have been increasingly used for cement rotary kilns. This paper discusses how the properties and performance of ZrO2-containing. Refractories are inwroved in terms of chemical attack resistance, thermal shock resistance, thermal conductivity and mechanical stress.

  3. Lignite chemical conversion in an indirect heat rotary kiln gasifier

    Directory of Open Access Journals (Sweden)

    Hatzilyberis Kostas S.

    2006-01-01

    Full Text Available The results on the gasification of Greek lignite using two indirect heat (allothermal pilot rotary kiln gasifiers are reported in the present work. The development of this new reactor-gasifier concept intended for solid fuels chemical conversion exploits data and experience gained from the following two pilot plants. The first unit A (about 100 kg/h raw lignite demonstrated the production of a medium heating value gas (12-13 MJ/Nm3 with quite high DAF (dry ash free coal conversions, in an indirect heat rotary gasifier under mild temperature and pressure conditions. The second unit B is a small pilot size unit (about 10 kg/h raw lignite comprises an electrically heated rotary kiln, is an operation flexible and exhibits effective phase mixing and enhanced heat transfer characteristics. Greek lignite pyrolysis and gasification data were produced from experiments performed with pilot plant B and the results are compared with those of a theoretical model. The model assumes a scheme of three consecutive-partly parallel processes (i. e. drying, pyrolysis, and gasification and predicts DAF lignite conversion and gas composition in relatively good agreement with the pertinent experimental data typical of the rotary kiln gasifier performance. Pilot plant B is currently being employed in lime-enhanced gasification studies aiming at the production of hydrogen enriched synthesis gas. Presented herein are two typical gas compositions obtain from lignite gasification runs in the presence or not of lime. .

  4. Modeling of Pulverized Coal Combustion in Cement Rotary Kiln

    OpenAIRE

    2006-01-01

    In this paper, based on analysis of the chemical and physical processes of clinker formation, a heat flux function was introduced to take account of the thermal effect of clinker formation. Combining the models of gas-solid flow, heat and mass transfer, and pulverized coal combustion, a set of mathematical models for a full-scale cement rotary kiln were established. In terms of commercial CFD code (FLUENT), the distributions of gas velocity, gas temperature, and gas components in a cement rot...

  5. Multi-Objective Optimization of Mechanical Running Conditions of Large Scale Statically Indeterminate Rotary Kiln

    Institute of Scientific and Technical Information of China (English)

    Hu Xiaoping; Xiao Yougang; Wang Guangbin

    2006-01-01

    Combined with the second rotary kiln of Alumina Factory in Great Wall Aluminum Company, the mechanics characteristics of statically indeterminate large-scale rotary kiln with variable cross-sections is analyzed. In order to adjusting the runing axis of rotary kiln, taking the force equilibrium of the rollers and the minimum of relative axis deflection as the optimization goal, the multi-objective optimization model of mechanical running conditions of kiln rotary is set up. The mechanical running conditions of the second rotary kiln after multi-objective optimization adjustment are compared with those before adjustment and after routine adjustment. It shows that multi-objective optimization adjustment can make axis as direct as possible and can distribute kiln loads equally.

  6. Combustion of large solid fuels in cement rotary kilns

    DEFF Research Database (Denmark)

    Nielsen, Anders Rooma

    The cement industry has a significant interest in replacing fossil fuels with alternative fuels in order to minimize production costs and reduce CO2 emissions. These new alternative fuels are in particular solid fuels such as refuse derived fuel (RDF), tire-derived fuel (TDF), meat and bone meal...... from traditional solid fossil fuels. This creates a need for new combustion equipment or modification of existing kiln systems, because alternative fuels may influence process stability and product quality. Process stability is mainly influenced by exposing the raw material bed in the rotary kiln...... materials during alternative fuel combustion have been investigated both experimentally and with thermodynamical equilibrium calculations. Known effects of temperature and gas atmosphere on the decomposition of sulfates in the raw materials were confirmed. In addition, new knowledge was obtained regarding...

  7. Environmental impact assessment of combustible wastes utilization in rotary cement kilns

    OpenAIRE

    2013-01-01

    This study focuses on the environmental impact assessment of the coal combustion and its substitution by alternative fuels from combustible wastes during Portland cement clinker sinterization in rotary cement kiln. Environmental impact assessment was carried out based on the fuels chemical composition and operating parameters of a rotary cement kiln in accordance with EURITS and IMPACT 2002+ methods.

  8. Combustion of large solid fuels in cement rotary kilns

    Energy Technology Data Exchange (ETDEWEB)

    Nielsen, Anders Rooma

    2012-03-15

    The cement industry has a significant interest in replacing fossil fuels with alternative fuels in order to minimize production costs and reduce CO{sub 2} emissions. These new alternative fuels are in particular solid fuels such as refuse derived fuel (RDF), tire-derived fuel (TDF), meat and bone meal (MBM), waste wood, sewage sludge, paper and plastics. This thesis provides an insight into the utilization of solid alternative fuels in the material inlet end of rotary kilns. This position is interesting because it allows utilization of large fuel particles, thereby eliminating the need for an expensive shredding of the fuels. The challenge, however, is that the solid fuels will be mixed into the cement raw materials, which is likely to affect process stability and clinker quality, as described above. The mixing of fuels and raw materials was studied experimentally in a pilot-scale rotary drum and was found to be a fast process, reaching steady state within few drum revolutions. Thus, heat transfer by conduction from the cement raw materials to the fuel particles is a major heat transfer mechanism rather than convection or radiation from the freeboard gas above the material bed. Consequently, the temperature of the cement raw materials becomes a factor of great importance for heating the fuel particles. Combustion of different alternative fuels has been investigated experimentally in a pilot-scale rotary furnace under conditions similar to those in the material inlet end of cement rotary kilns. The main focus was on tire rubber and pine wood which are relevant fuels in this context. Heating, drying and devolatilization of alternative fuels are fast processes that primarily depend on heat transfer and fuel particle size. Devolatilization of a large wood or tire particle with a thickness of 20 mm at 900 deg. C is for example around 2 minutes. By contrast, char oxidation is a slow process which may greatly reduce the amounts of solid fuels to be utilized in the

  9. CFD SIMULATION FOR DEMILITARIZATION OF RDX IN A ROTARY KILN BY THERMAL DECOMPOSITION

    Directory of Open Access Journals (Sweden)

    SI H. LEE

    2017-06-01

    Full Text Available Demilitarization requires the recovery and disposal of obsolete ammunition and explosives. Since open burning/detonation of hazardous waste has caused serious environmental and safety problems, thermal decomposition has emerged as one of the most feasible methods. RDX is widely used as a military explosive due to its high melting temperature and detonation power. In this work, the feasible conditions under which explosives can be safely incinerated have been investigated via a rotary kiln simulation. To solve this problem, phase change along with the reactions of RDX has been incisively analyzed. A global reaction mechanism consisting of condensed phase and gas phase reactions are used in Computational Fluid Dynamics simulation. User Defined Functions in FLUENT is utilized in this study to inculcate the reactions and phase change into the simulation. The results divulge the effect of temperature and the varying amounts of gas produced in the rotary kiln during the thermal decomposition of RDX. The result leads to the prospect of demilitarizing waste explosives to avoid the possibility of detonation.

  10. SIMULATION OF OLIVE PITS PYROLYSIS IN A ROTARY KILN PLANT

    Directory of Open Access Journals (Sweden)

    Giacobbe Braccio

    2011-01-01

    Full Text Available This work deals with the simulation of an olive pits fed rotary kiln pyrolysis plant installed in Southern Italy. The pyrolysis process was simulated by commercial software CHEMCAD. The main component of the plant, the pyrolyzer, was modelled by a Plug Flow Reactor in accordance to the kinetic laws. Products distribution and the temperature profile was calculated along reactor's axis. Simulation results have been found to fit well the experimental data of pyrolysis. Moreover, sensitivity analyses were executed to investigate the effect of biomass moisture on the pyrolysis process.

  11. Increasing Plant Availability by Mechanical Checking of the Cement Rotary Kiln Axis

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    A periodic check of the cement rotary kiln axis is needed within the framework of preventive maintenance for maintaining high plant availability. The fourth generation “KAS-4” measuring system was developed by Wuhan University of Technology in 1999. The system can be carried out with rotating or stationary kiln plant. The same is true of the measurement of tire and supporting roller diameters, the clearance of tires, the position of rollers, the machining of tires and rollers, the slopes of roller surfaces, the deflection of gear, the axis of kiln. The system has been applied to the measurement for 10 sets of cement rotary kiln in China.

  12. A Thermoelectric Waste-Heat-Recovery System for Portland Cement Rotary Kilns

    Science.gov (United States)

    Luo, Qi; Li, Peng; Cai, Lanlan; Zhou, Pingwang; Tang, Di; Zhai, Pengcheng; Zhang, Qingjie

    2015-06-01

    Portland cement is produced by one of the most energy-intensive industrial processes. Energy consumption in the manufacture of Portland cement is approximately 110-120 kWh ton-1. The cement rotary kiln is the crucial equipment used for cement production. Approximately 10-15% of the energy consumed in production of the cement clinker is directly dissipated into the atmosphere through the external surface of the rotary kiln. Innovative technology for energy conservation is urgently needed by the cement industry. In this paper we propose a novel thermoelectric waste-heat-recovery system to reduce heat losses from cement rotary kilns. This system is configured as an array of thermoelectric generation units arranged longitudinally on a secondary shell coaxial with the rotary kiln. A mathematical model was developed for estimation of the performance of waste heat recovery. Discussions mainly focus on electricity generation and energy saving, taking a Φ4.8 × 72 m cement rotary kiln as an example. Results show that the Bi2Te3-PbTe hybrid thermoelectric waste-heat-recovery system can generate approximately 211 kW electrical power while saving 3283 kW energy. Compared with the kiln without the thermoelectric recovery system, the kiln with the system can recover more than 32.85% of the energy that used to be lost as waste heat through the kiln surface.

  13. Flame Image Based Temperature Distribution Reconstruction of a Rotary Kiln Hazardous Waste Incinerator%基于火焰辐射的回转式危险废弃物焚烧炉内介质温度场的非接触重建

    Institute of Scientific and Technical Information of China (English)

    陈春燕; 黄群星; 刘冬; 倪明江

    2011-01-01

    以两段式回转窑焚烧炉为研究对象,基于逆向Monte Carlo方法,提出了利用电荷耦合器件摄像机所获取的辐射信息进行炉膛断面二维弥散介质温度场快速重建的模型.应用最小二乘QR(LSQR)矩阵分解算法结合维恩定律即可重建出截面温度场.模拟计算表明,即使在存在测量误差的情况下,仍可以较好地重建出介质温度场,同时辐射能传感器的信噪比不应低于70dB.并进行了现场试验研究,试验结果证实了重建方法的可行性和实用性.%Temperature distribution in a hazardous waste incinerator is one of the most important factors in PCDD/Fs formatting and system control. The present study aims at reconstructing 2D temperature distribution of a rotary kiln hazardous waste incinerator. A reconstruction model of temperature distribution based on the back-Monte Carlo method was proposed, using the flame images captured by charge-coupled device cameras. A matrix-decomposition-based least squares algorithm was introduced to reconstruct the emission intensity distribution in kiln sections. The retrieved intensities were used to infer local flame temperature. Numerical assessments indicate that the signal-to-noise ratio of the detector should be larger than 70 dB, and then the temperature field can be satisfactorily reconstructed even if data measurement errors are taken into consideration. The proposed method was found to be capable and effective through practical approaches.

  14. Mixing large and small particles in a pilot scale rotary kiln

    DEFF Research Database (Denmark)

    Nielsen, Anders Rooma; Aniol, Rasmus Wochnik; Larsen, Morten Boberg;

    2011-01-01

    The mixing of solid alternative fuel particles in cement raw materials was studied experimentally by visual observation in a pilot scale rotary kiln. Fuel particles were placed on top of the raw material bed prior to the experiment. The percentage of particles visible above the bed as a function...... of time was evaluated with the bed predominantly in the rolling bed mode. Experiments were conducted to investigate the effects of fuel particle size and shape, fuel particle density, rotary kiln fill degree and rotational speed. Large fuel particles and low-density fuel particles appeared more on top.......Results can be up-scaled to industrial conditions in cement rotary kilns and show that even relatively large fuel particles will predominantly be covered by raw material after less than 30s in the rotary kiln. This affects the heating and combustion mechanisms for the fuel particles....

  15. Coal desulfurization in a rotary kiln combustor. Final report, March 15, 1990--July 31, 1991

    Energy Technology Data Exchange (ETDEWEB)

    Cobb, J.T. Jr.

    1992-09-11

    The purpose of this project was to demonstrate the combustion of coal and coal wastes in a rotary kiln reactor with limestone addition for sulfur control. The rationale for the project was the perception that rotary systems could bring several advantages to combustion of these fuels, and may thus offer an alternative to fluid-bed boilers. Towards this end, an existing wood pyrolysis kiln (the Humphrey Charcoal kiln) was to be suitably refurbished and retrofitted with a specially designed version of a patented air distributor provided by Universal Energy, Inc. (UEI). As the project progressed beyond the initial stages, a number of issues were raised regarding the feasibility and the possible advantages of burning coals in a rotary kiln combustor and, in particular, the suitability of the Humphrey Charcoal kiln as a combustor. Instead, an opportunity arose to conduct combustion tests in the PEDCO Rotary Cascading-Bed Boiler (RCBB) commercial demonstration unit at the North American Rayon CO. (NARCO) in Elizabethton, TN. The tests focused on anthracite culm and had two objectives: (a) determine the feasibility of burning anthracite culms in a rotary kiln boiler and (b) obtain input for any further work involving the Humphrey Charcoal kiln combustor. A number of tests were conducted at the PEDCO unit. The last one was conducted on anthracite culm procured directly from the feed bin of a commercial circulating fluid-bed boiler. The results were disappointing; it was difficult to maintain sustained combustion even when large quantities of supplemental fuel were used. Combustion efficiency was poor, around 60 percent. The results suggest that the rotary kiln boiler, as designed, is ill-suited with respect to low-grade, hard to burn solid fuels, such as anthracite culm. Indeed, data from combustion of bituminous coal in the PEDCO unit suggest that with respect to coal in general, the rotary kiln boiler appears inferior to the circulating fluid bed boiler.

  16. Mathematic simulation of heat transfer and operating optimization in alumina rotary kiln

    Institute of Scientific and Technical Information of China (English)

    易正明; 肖慧; 宋佳霖; 马光柏; 周孑民

    2013-01-01

    Based on the analysis of material motion in the axial direction, heat transfer and mass transport processes in a rotary kiln, and combining with pulverized coal combustion, material pyrogenation, cooling of furnace wall finally, and heat transfer and mass transport equations, the combined heat transfer mathematical model for alumina rotary kiln was built up. According to the in-site real operation parameters, the heat transfer mathematical model was solved numerically for an alumina rotary kiln to predict the temperature profiles of gas and material in the axial direction. The results show that as the excess air coefficient reduces from 1.38 to 1.20, the temperature of the sintering zone increases and the length decreases. However, as the excess air coefficient reduces from 1.20 to 1.10, the temperature of the sintering zone decreases and the length increases. When the mixed coal amount at the end of kiln is reduced from 68.6 kg/t to 62.0 kg/t and the burned coal amount at the head of kiln correspondingly increases from 155.3 kg/t to 161.9 kg/t, the sintering zone temperature increases and the length reduces. The suitable excess air coefficient and mixed coal amount at the end of kiln are recommended for the rotary kiln operation optimization.

  17. The Influence of the Supporting Wheel Deflection of Large-scale Rotary Kiln on Maximum Contact Stress

    Institute of Scientific and Technical Information of China (English)

    Li Xuejun; Qiu Weiliang; Yuan Yincai; Li Ping

    2006-01-01

    The relation between the maximum contact stress ratio and deflection angle is derived from Hertz contact theory when the deflection of rotary kiln supporting wheel happens. According to the analysis of practical example, the maximum contact stress ratio within the deflection range of rotary kiln supporting wheel is listed. The contact stress will increase largely when rotary kiln supporting wheel deflects with little angle,which probably will result in accidents correlating to safety. This will provide theory conference for the design,the operating condition analysis and adjusting of the rotary kiln.

  18. Gas phase dispersion in a small rotary kiln

    Energy Technology Data Exchange (ETDEWEB)

    Spencer, B.B.

    1981-07-01

    A study was made of nonideal flow of gas in a rotary kiln reactor. A rotating tube 0.165 m in diameter by 2.17 m long, with internal lifting flights, was operated at room temperature. Rotational speeds from 2.0 to 7.0 rpm, air flow rates from 0.351 to 4.178 m/sup 3//h, and solid contents of 0.0, 5.1, and 15.3% of tube volume were studied. Residence time distribution of the gas was measured by means of the pulse injection technique using a helium tracer. A model was developed based on dispersive flow that exchanges with a deadwater region. Two parameters, a dispersion number describing bulk gas flow and an interchange factor describing exchange between the flow region and the gas trapped in the solids bed, were sufficient to correlate the data, but these parameters are sensitive to experimental error. The model is applicable to analysis of other flow systems, such as packed beds.

  19. Application of the Hand-instrument of Measurement of Tyre Gap and Diameter in Cement Rotary Kiln

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    This article is concerned with the cement rotary kiln, the hand-instrument of measurements of tyre gap and the outer diameter. The accuracy of measurements of tyre gap and diameter is less than ±1mm. The hand- instrument wins two patents in China. It has been applied to the measurement for 16 sets of cement rotary kiln in China.

  20. Temperature prediction and analysis based on BP and Elman neural network for cement rotary kiln

    Science.gov (United States)

    Yang, Baosheng; Ma, Xiushui

    2011-05-01

    In order to reduce energy consumption and improve the stability of cement burning system production, it is necessary to conduct in-depth analysis of the cement burning system, control the operation state and law of the system. In view of the rotary kiln consumes most of the fuel, we establish the simulation model of the cement kiln used to find effective control methods. It is difficult to construct mathematical model for the rotary cement kiln as the complex parameters, so we expressed directly using neural network method to establish the simulation model for the kiln. Choosing reasonable state and control variables and collecting actual operation data to train neural network weights. We first in-depth analyze mechanism and working parameters correlation to determine factors of the yield and quality as the model input variables; then constructed cement kiln model based on BP and Elman network, both achieved good fitting results. Elman network model has a faster convergence speed, high precision and good generalization ability. So the Elman network based model can be used as simulation model of the cement rotary kiln for exploring new control method.

  1. Method and apparatus for maximizing throughput of indirectly heated rotary kilns

    Energy Technology Data Exchange (ETDEWEB)

    Coates, Ralph L; Smoot, Douglas L.; Hatfield, Kent E

    2016-06-21

    An apparatus and method for achieving improved throughput capacity of indirectly heated rotary kilns used to produce pyrolysis products such as shale oils or coal oils that are susceptible to decomposition by high kiln wall temperatures is disclosed. High throughput is achieved by firing the kiln such that optimum wall temperatures are maintained beginning at the point where the materials enter the heating section of the kiln and extending to the point where the materials leave the heated section. Multiple high velocity burners are arranged such that combustion products directly impact on the area of the kiln wall covered internally by the solid material being heated. Firing rates for the burners are controlled to maintain optimum wall temperatures.

  2. Method and apparatus for maximizing throughput of indirectly heated rotary kilns

    Science.gov (United States)

    Coates, Ralph L; Smoot, L. Douglas; Hatfield, Kent E

    2012-10-30

    An apparatus and method for achieving improved throughput capacity of indirectly heated rotary kilns used to produce pyrolysis products such as shale oils or coal oils that are susceptible to decomposition by high kiln wall temperatures is disclosed. High throughput is achieved by firing the kiln such that optimum wall temperatures are maintained beginning at the point where the materials enter the heating section of the kiln and extending to the point where the materials leave the heated section. Multiple high velocity burners are arranged such that combustion products directly impact on the area of the kiln wall covered internally by the solid material being heated. Firing rates for the burners are controlled to maintain optimum wall temperatures.

  3. Devolatilization and Combustion of Tire Rubber and Pine Wood in a Pilot Scale Rotary Kiln

    DEFF Research Database (Denmark)

    Nielsen, Anders R.; Larsen, Morten B.; Glarborg, Peter

    2012-01-01

    Cement production is highly energy intensive and requires large quantities of fuels. For both economical and environmental reasons, there is an increasing tendency for utilization of alternative fuels in the cement industry, examples being tire derived fuels, waste wood, or different types...... of industrial waste. In this study, devolatilization and combustion of large particles of tire rubber and pine wood with equivalent diameters of 10 mm to 26 mm are investigated in a pilot scale rotary kiln able to simulate the process conditions present in the material inlet end of cement rotary kilns...

  4. Development of a three-dimensional CFD model for rotary lime kilns

    Energy Technology Data Exchange (ETDEWEB)

    Lixin Tao; Blom, Roger (FS Dynamics Sweden AB, Goeteborg (Sweden)); Nordgren, Daniel (Innventia, Stockholm (Sweden))

    2010-11-15

    In the calcium loop of the recovery cycle in a Kraft process of pulp and paper production, rotary lime kilns are used to convert the lime mud, mainly CaCO3, back to quick lime, CaO, for re-use in the causticizing process. The lime kilns are one of the major energy consumption devices for paper and pulp industry. Because of the rising oil price and new emission limits, the pulp mills have been forced to look for alternative fuels for their lime kilns. One interesting alternative to oil, often easily available at pulp mills, is biofuels such as sawdust and bark. However the practical kiln operation often encounters some difficulties because of the uncertainties around the biofuel impact on the lime kiln performance. A deeper understanding of the flame characteristics is required when shifting from oil to biofuels. Fortunately recent advances in modern Computational Fluid Dynamics, CFD, have provided the possibility to study and predict the detailed flame characteristics regarding the lime kiln performance. In this project a three-dimensional CFD model for rotary lime kilns has been developed. To simulate a rotary lime kiln the developed CFD model integrates the three essential sub-models, i.e. the freeboard hot flow model, the lime bed model and the rotating refractory wall model and it is developed based on the modern CFD package: FLUENT which is commercially available on the market. The numerical simulations using the developed CFD model have been performed for three selected kiln operations fired with three different fuel mixtures. The predicted results from the CFD modelling are presented and discussed in order to compare the impacts on the kiln performance due to the different firing conditions. During the development, the lime kiln at the Soedra Cell Moensteraas mill has been used as reference kiln. To validate the CFD model, in-plant measurements were carried out in the Moensteraas lime kiln during an experiment campaign. The results obtained from the

  5. CFD modeling using PDF approach for investigating the flame length in rotary kilns

    Science.gov (United States)

    Elattar, H. F.; Specht, E.; Fouda, A.; Bin-Mahfouz, Abdullah S.

    2016-12-01

    Numerical simulations using computational fluid dynamics (CFD) are performed to investigate the flame length characteristics in rotary kilns using probability density function (PDF) approach. A commercial CFD package (ANSYS-Fluent) is employed for this objective. A 2-D axisymmetric model is applied to study the effect of both operating and geometric parameters of rotary kiln on the characteristics of the flame length. Three types of gaseous fuel are used in the present work; methane (CH4), carbon monoxide (CO) and biogas (50 % CH4 + 50 % CO2). Preliminary comparison study of 2-D modeling outputs of free jet flames with available experimental data is carried out to choose and validate the proper turbulence model for the present numerical simulations. The results showed that the excess air number, diameter of kiln air entrance, radiation modeling consideration and fuel type have remarkable effects on the flame length characteristics. Numerical correlations for the rotary kiln flame length are presented in terms of the studied kiln operating and geometric parameters within acceptable error.

  6. CFD modeling using PDF approach for investigating the flame length in rotary kilns

    Science.gov (United States)

    Elattar, H. F.; Specht, E.; Fouda, A.; Bin-Mahfouz, Abdullah S.

    2016-02-01

    Numerical simulations using computational fluid dynamics (CFD) are performed to investigate the flame length characteristics in rotary kilns using probability density function (PDF) approach. A commercial CFD package (ANSYS-Fluent) is employed for this objective. A 2-D axisymmetric model is applied to study the effect of both operating and geometric parameters of rotary kiln on the characteristics of the flame length. Three types of gaseous fuel are used in the present work; methane (CH4), carbon monoxide (CO) and biogas (50 % CH4 + 50 % CO2). Preliminary comparison study of 2-D modeling outputs of free jet flames with available experimental data is carried out to choose and validate the proper turbulence model for the present numerical simulations. The results showed that the excess air number, diameter of kiln air entrance, radiation modeling consideration and fuel type have remarkable effects on the flame length characteristics. Numerical correlations for the rotary kiln flame length are presented in terms of the studied kiln operating and geometric parameters within acceptable error.

  7. ZrO2—Containing Refractories for Cement Rotary Kilns

    Institute of Scientific and Technical Information of China (English)

    YEGuotian; XUYanqing

    2002-01-01

    ZrO2-Containing Refractories have been increasingly used for cement rotary kilns,This paper discusses how the properties and performance of ZrO2-Containing Refractories are improved in terms of chemical attack resistance,thermal shock resistance,thermal conductivity and mechanical stress.

  8. Composite Control of Precalciner Exit Temperature in Cement Rotary Kiln

    Institute of Scientific and Technical Information of China (English)

    赵晨; 诸静

    2003-01-01

    A composite control strategy for the precalciner exit temperature in cement kiln is introduced based on a mathematical model. In this model, the raw meal flow, coal powder flow and wind flow are taken as three input variables, the clinker fow and exit teperature of cement kiln are output variables, and other influencing factors are considered as disturbance. A composite control system is synthesied by integrating self-learning PID, fuzzy and feedforward function into a combined controller, and the arithmetics for the self-learning PID controller, fuzzy controller and feedforward controller are elaborated respectively. The control strategy has been realized by software in real practice at cement factory. Application results show that the composite control technology is superior to the general PID control in control effect, and is suitable to the industrial process control with slow parameter variation, nonlinearity and uncertainty.

  9. Modeling and optimization of rotary kiln treating EAF dust

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    Electric arc furnace (EAF) dust from steel industries is listed by the United Sates EPA as a hazardous waste under the regulations of the Resource Conservation and Recovery Act due to the presence of lead, cadmium and chlorine. The disposal of the approximately 650000 t of EAF dust per year in the U.S. and Canada is an expensive and unresolved problem for the majority of steel companies. The Waelz process has been considered as the best process for treating the EAF dust. A process model, combined thermodynamic modeling with heat transfer calculations, has been developed to simulate the chemical reactions, mass and heat transfer and heat balance in the kiln. The injection of air into the slag and the temperature profile along the kiln have been modeled. The effect of (CaO+MgO)/SiO2 on the solidus temperature of slag has also been predicted and discussed. Some optimized results have been presented.

  10. Sulfur Release during Alternative fuels Combustion in Cement Rotary Kilns

    DEFF Research Database (Denmark)

    Cortada Mut, Maria del Mar

    Cement production is an energy-intensive process, whic h has traditionally been dependent on fossil fuels. However, the usage of selected waste, biomass, and by-products with recoverable calorific value, defined as alternative fuels, is increasing and their combustion is mo re challenging compared...... to fossil fuels, due to the lack of experience in handling the different and va rying combustion characteristics caused by different chemical and physical properties, e.g. higher moisture content and larger particle sizes. When full combustion of alternative fuels in the calcin er and/or main burner...... of minor elements into the kiln system. The minor elements of concern are sulfur, chlorine, so dium, and potassium, which are known to be circulating or volatile elements in the kiln system. Compounds containing these elements evaporate, when exposed to high temperatures, and may subsequently condense in c...

  11. Evaluation of near-infrared tunable diode lasers for detection of transient emissions from a rotary kiln.

    Energy Technology Data Exchange (ETDEWEB)

    Shaddix, Christopher R.; Ottesen, David K.; Allendorf, Sarah W.; Miller, C. Andy (U.S. Environmental Protection Agency, Research Triangle Park, NC); Lemieux, Paul M. (U.S. Environmental Protection Agency, Research Triangle Park, NC)

    2003-12-01

    Near-infrared tunable diode lasers (TDLs) were evaluated for their suitability as fast-response combustion performance indicators during tests at the U.S. Environmental Protection Agency's pilot-scale Rotary Kiln Incinerator Simulator (RKIS) facility. Transient emissions (i.e., 'puffs') of various magnitudes and duration were generated by injecting a mixture of toluene and methylene chloride into the rotary kiln, through use of a computer-controlled liquid gun or by ram-loading containers of the waste surrogate adsorbed onto corncob. Two wavelength-modulated TDLs that span carbon monoxide (CO) and methane absorption lines at 1.57 and 1.65 pm, respectively, provided information on these species as well as total laser transmittance (an indicator of soot loading). Fiber-optic cables transmitted the laser light from the remotely situated TDLs to two line-of-sight measurement locations. In addition, the TDLs were used with a multi-pass optical cell to perform more sensitive extractive measurements. Over the optical pathlength available in this facility, in situ measurements of methane down to a concentration of {approx} 100 ppm were demonstrated during non-sooty conditions. CO could not be reliably quantified in situ, even at concentrations as high as 0.7%, due to the combination of weak absorption line strength and interfering water and carbon-dioxide hot-bands. The soot produced during the toluene/methylene chloride puffs typically attenuated over 90% of the TDL laser beam, preventing effective in situ TDL measurements during the puffs. In contrast, the extractive TDL measurements demonstrated good accuracy and sensitivity for both methane and CO under all reactor conditions. Furthermore, the in situ laser transmittance profiles during the puffs provided new insights into the composition of the puffs as a function of puff magnitude and residence time.

  12. SO2 Release as a Consequence of Alternative Fuel Combustion in Cement Rotary Kiln Inlets

    DEFF Research Database (Denmark)

    Cortada Mut, Maria del Mar; Nørskov, Linda Kaare; Glarborg, Peter;

    2015-01-01

    The combustion of alternative fuels in direct contact with the bed material of the rotary kiln may cause local reducing conditions and, subsequently, decomposition of sulfates from cement raw materials, increasing the SO2 concentration in the gas phase. The decomposition of sulfates increases...... the sulfur circulation and may be problematic because high sulfur circulation can cause sticky material buildup, affecting the process operation of the cement kiln system. The SO2 release from cement raw materials during combustion of pine wood and tire rubber has been studied experimentally in a high......-temperature rotary drum, focusing on the influence of the fuel particle size and volatile content. The SO2 release increased with a decreasing fuel particle size and with an increasing fuel volatile content. Furthermore, CO, H2, and CH4, which are the main reducing gases released during fuel devolatilization, were...

  13. SO2 Release as a Consequence of Alternative Fuel Combustion in Cement Rotary Kiln Inlets

    DEFF Research Database (Denmark)

    Cortada Mut, Maria del Mar; Nørskov, Linda Kaare; Glarborg, Peter;

    2015-01-01

    The combustion of alternative fuels in direct contact with the bed material of the rotary kiln may cause local reducing conditions and, subsequently, decomposition of sulfates from cement raw materials, increasing the SO2 concentration in the gas phase. The decomposition of sulfates increases......-temperature rotary drum, focusing on the influence of the fuel particle size and volatile content. The SO2 release increased with a decreasing fuel particle size and with an increasing fuel volatile content. Furthermore, CO, H2, and CH4, which are the main reducing gases released during fuel devolatilization, were...

  14. Experimental and theoretical investigation on unburned coal char burnout in a pilot-scale rotary kiln

    Energy Technology Data Exchange (ETDEWEB)

    Federico Cangialosi; Francesco Di Canio; Gianluca Intini; Michele Notarnicola; Lorenzo Liberti; Giulio Belz; Pompilio Caramuscio [Technical University of Bari, Taranto (Italy). Department of Environmental Engineering and Sustainable Development

    2006-11-15

    Oxidation reactivity studies are imperative for improving carbon re-burn technologies and valuing the heat content of unburned carbon within coal combustion ashes. Non-isothermal, thermal gravimetric analysis (TGA) was used to examine the oxidation kinetics of unburned carbon in coal combustion fly ashes having different particle size distributions; TGA results were related to combustion efficiencies as measured in a bench-scale rotary kiln. The activation energy and pre-exponential factor were determined for the chemically-controlled reaction regime; the transition temperatures between chemically-controlled and partially diffusion-controlled combustion regimes were obtained for unburned carbon particles of different sizes. After the oxidation reaction rates were evaluated, the residence time distribution (RTD) of fly ashes in the rotary kiln were experimentally measured and the mean residence times related to process parameters, including the rotating velocity and kiln inclination. By comparing these results with an advective-dispersive model, the axial dispersion coefficient of fly ashes was determined. The reaction rates obtained by thermal analyses and the RTDs were used to predict combustion efficiencies within the kiln and oxidation conditions of unburned carbon using various processing options. 21 refs., 6 figs., 4 tabs.

  15. [Comparison of fixation effects of heavy metals between cement rotary kiln co-processing and cement solidification/stabilization].

    Science.gov (United States)

    Zhang, Jun-li; Liu, Jian-guo; Li, Cheng; Jin, Yi-ying; Nie, Yong-feng

    2008-04-01

    Both cement rotary kiln co-processing hazardous wastes and cement solidification/stabilization could dispose heavy metals by fixation. Different fixation mechanisms lead to different fixation effects. The same amount of heavy metal compounds containing As, Cd, Cr, Cu, Pb, Zn were treated by the two kinds of fixation technologies. GB leaching test, TCLP tests and sequential extraction procedures were employed to compare the fixation effects of two fixation technologies. The leached concentration and chemical species distribution of heavy metals in two grounded mortar samples were analyzed and the fixation effects of two kinds of technologies to different heavy metals were compared. The results show the fixation effect of cement rotary kiln co-processing technology is better than cement solidification/stabilization technology to As, Pb, Zn. Calcinations in cement rotary kiln and then hydration help As, Pb, Zn contained in hazardous wastes transform to more steady chemical species and effectively dispose these heavy metals compounds. Cr3+ is liable to be converted to much more toxic and more mobile Cr6+ state in cement rotary kiln. And so Cr wastes are more fit for treatment by cement solidification/stabilization technology. The work could provide a basis when choosing disposal technologies for different heavy metals and be helpful to improve the application and development of cement rotary kiln co-processing hazardous wastes.

  16. Energy efficiency of an innovative vertical axial rotary kiln for pottery production

    Directory of Open Access Journals (Sweden)

    Carlos Andrés Forero Núñez

    2015-01-01

    Full Text Available Colombia is a remarkablecoal producer and exporter worldwide; several sectors use this resource for electricity and thermal energy production. Among them, the ceramic industry consumed 118,590 tons in 2011. Most of the pottery production companies in this country arelocated in rural areas and use old coal fired kilns with low energy efficiencies, generating environmental effects to the population nearby. Despite of the importance of these industries to the small rural economies, the government agencies have closed them due to the lack of development on cleaner devices. This work aims to analyze the thermal behavior of an innovative vertical axial rotary kiln for pottery production, and the energy efficiency varying operation mode. The kiln operated during seven hours needed three hours for stabilizing sintering temperature at 800°C. The mean temperatures of the loading, drying, sintering and cooling stage were 204°C, 223°C, 809°C and 321°C respectively. The convection and radiation heat losses were 15 % whereas the flue gas heat losses 18 %.During continuous operation, the kiln energy efficiency was about 60 %. This design proven to reach the temperatures required in the firing stage of the pottery production; moreover, a gas fuel was fuelled making the process cleaner and more efficient than coal-fired systems.

  17. Continuous pyrolysis of biomass feedstocks in rotary kiln convertors. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Henry, Jr, H. H.; Kimzey, J. R.; Turpin, J. L.; MacCallum, R. N.

    1979-08-30

    The biomass research program at the University of Arkansas has developed three experimental projects or tasks for the attainment of its objectives. They are: (1) utilization of the existing full scale convertor for testing and data acquisition at Jonesboro, Arkansas; (2) development of a scale model rotary pyrolytic convertor (bench scale research kiln); and (3) development of analytical laboratory services for the analysis of feedstocks and products, and for basic pyrolytic process studies. The project at Jonesboro, Arkansas, which aimed at testing the Angelo convertor concept through heat and material balances over the available range of operations, could not completely achieve this objective because of the severe mechanical and structural deficiencies in the full scale convertor. A limited number of data have been taken in spite of the deficiencies of the machine. The scale model rotary kiln has been the most successful of the three projects. The kiln has been completed as planned and successfully operated with a number of feedstock materials. Good qualitative data have been obtained on conversion rate capacities, charcoal yields, and off gas combustion product temperatures. In all, about one hundred test runs were made in the scale model kiln. About 90% of the results expected were attained. The laboratory services project was designed to provide analytical testing for the other two projects and to do basic studies in biomass material conversion processes. The project delivered the testing services, but was severely restricted in the area of basic studies because of the failure of the main instrument, the gas chromatograph, to operate successfully. In all it is estimated that this project attained about 80% of its expected goals.

  18. SO2 Release as a Consequence of Alternative Fuel Combustion in Cement Rotary Kiln Inlets

    OpenAIRE

    Cortada Mut, Maria del Mar; Nørskov, Linda Kaare; Glarborg, Peter; Dam-Johansen, Kim

    2015-01-01

    The combustion of alternative fuels in direct contact with the bed material of the rotary kiln may cause local reducing conditions and, subsequently, decomposition of sulfates from cement raw materials, increasing the SO2 concentration in the gas phase. The decomposition of sulfates increases the sulfur circulation and may be problematic because high sulfur circulation can cause sticky material buildup, affecting the process operation of the cement kiln system. The SO2 release from cement raw...

  19. Feasibility of disposing waste glyphosate neutralization liquor with cement rotary kiln

    Energy Technology Data Exchange (ETDEWEB)

    Bai, Y.; Bao, Y.B.; Cai, X.L.; Chen, C.H. [College of Materials Science and Engineering, Nanjing Tech University, Nanjing 210009 (China); State Key Laboratory of Materials-Oriented Chemical Engineering, Nanjing Tech University, Nanjing 210009 (China); Ye, X.C., E-mail: yexuchu@njtech.edu.cn [College of Materials Science and Engineering, Nanjing Tech University, Nanjing 210009 (China); State Key Laboratory of Materials-Oriented Chemical Engineering, Nanjing Tech University, Nanjing 210009 (China)

    2014-08-15

    Highlights: • The waste neutralization liquor was injected directly into the kiln system. • No obvious effect on the quality of cement clinker. • The disposing method was a zero-discharge process. • The waste liquor can be used as an alternative fuel to reduce the coal consumption. - Abstract: The waste neutralization liquor generated during the glyphosate production using glycine-dimethylphosphit process is a severe pollution problem due to its high salinity and organic components. The cement rotary kiln was proposed as a zero discharge strategy of disposal. In this work, the waste liquor was calcinated and the mineralogical phases of residue were characterized by scanning electron microscope (SEM) and X-ray diffraction (XRD). The mineralogical phases and the strength of cement clinker were characterized to evaluate the influence to the products. The burnability of cement raw meal added with waste liquor and the calorific value of waste liquor were tested to evaluate the influence to the thermal state of the kiln system. The results showed that after the addition of this liquor, the differences of the main phases and the strength of cement clinker were negligible, the burnability of raw meal was improved; and the calorific value of this liquor was 6140 J/g, which made it could be considered as an alternative fuel during the actual production.

  20. The Concept, Design and Performance of a Novel Rotary Kiln Type Air-Staged Biomass Gasifier

    Directory of Open Access Journals (Sweden)

    Huiyuan Shi

    2016-01-01

    Full Text Available Tar formation is the main bottleneck for biomass gasification technology. A novel rotary kiln type biomass gasification process was proposed. The concept design was based on air staging and process separation. This concept was demonstrated on a pilot scale rotary kiln reactor under ambient pressure and autothermic conditions. The pilot scale gasifier was divided into three different reaction regions, which were oxidative degradation, partial oxidation and char gasification. A series of tests was conducted to investigate the effect of key parameters. The results indicate that under optimum operating conditions, a fuel gas with high heat value of about 5500 kJ/Nm3 and gas production rate of 2.32 Nm3/kg could be produced. Tar concentration in the fuel gas could be reduced to 108 mg/Nm3 (at the gasifier outlet and 38 mg/Nm3 (after gas conditioning. The cold gas efficiency and carbon conversion rate reached 75% and 78%, respectively. The performance of this gasification system shows considerable potential for implementation in distributed electricity and heat supply projects.

  1. CFD prediction of physical field for multi-air channel pulverized coal burner in rotary kiln

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    A 3-D numerical simulation with CFX software on physical field of multi-air channel coal burner in rotary kiln was carried out. The effects of various operational and structural parameters on flame feature and temperature distribution were investigated. A thermal measurement was conducted on a rotary kiln (4.5 m in diameter, 90 m in length) with four-air channel coal burner to determine the boundary conditions and to verify the simulation results.The calculation result shows that the distribution of velocity near burner exit is saddle-like; recirculation zones near nozzle and wall are useful for mixture primary air with coal and high temperature fume. A little central airflow can avoid coal backing up and cool nozzle. Adjusting the ratio of internal airflow to outer airflow is an effective and major means to regulate flame and temperature distribution in sintering region. Large whirlcone angle can intensify disturbution range at flame root to accelerate ignition and mixture. Large coal size can reduce high temperature region and result in coal combusting insufficiently. Too much combustion air will lengthen flame and increase heat loss.

  2. Concentrations and patterns of polychlorinated biphenyls at different process stages of cement kilns co-processing waste incinerator fly ash.

    Science.gov (United States)

    Liu, Guorui; Yang, Lili; Zhan, Jiayu; Zheng, Minghui; Li, Li; Jin, Rong; Zhao, Yuyang; Wang, Mei

    2016-12-01

    Cement kilns can be used to co-process fly ash from municipal solid waste incinerators. However, this might increase emission of organic pollutants like polychlorinated biphenyls (PCBs). Knowledge of PCB concentrations and homolog and congener patterns at different stages in this process could be used to assess the possibility of simultaneously controlling emissions of polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/Fs) and "dioxin-like" compounds. To date, emissions from cement kilns co-processing fly ash from municipal solid waste incinerators have not been analyzed for PCBs. In this study, stack gas and particulate samples from two cement kilns co-processing waste incinerator fly ash were analyzed for PCBs. The average total tri- to deca-chlorinated biphenyl (∑3-10PCB) concentration in the stack gas samples was 10.15ngm(-3). The ∑3-10PCB concentration ranges in particulate samples from different stages were 0.83-41.79ngg(-1) for cement kiln 1and0.13-1.69ngg(-1) for cement kiln 2. The ∑3-10PCB concentrations were much higher in particulate samples from the suspension pre-heater boiler, humidifier tower, and kiln back-end bag filters than in particulate samples from other stages. For these three stages, PCBs contributed to 15-18% of the total PCB, PCDD/F, and polychlorinated naphthalene toxic equivalents in stack gases and particulate matter. The PCB distributions were similar to those found in other studies for PCDD/Fs and polychlorinated naphthalenes, which suggest that it may be possible to simultaneously control emissions of multiple organic pollutants from cement kilns. Homolog patterns in the particulate samples were dominated by the pentachlorobiphenyls. CB-105, CB-118, and CB-123 were the dominant dioxin-like PCB congeners that formed at the back-end of the cement kiln. A mass balance of PCBs in the cement kilns indicated that the total mass of PCBs in the stack gases and clinker was about half the mass of PCBs in the raw materials

  3. Torrefaction of cedarwood in a pilot scale rotary kiln and the influence of industrial flue gas.

    Science.gov (United States)

    Mei, Yanyang; Liu, Rujie; Yang, Qing; Yang, Haiping; Shao, Jingai; Draper, Christopher; Zhang, Shihong; Chen, Hanping

    2015-02-01

    Torrefaction of cedarwood was performed in a pilot-scale rotary kiln at various temperatures (200, 230, 260 and 290°C). The torrefaction properties, the influence on the grindability and hydroscopicity of the torrefied biomass were investigated in detail as well as the combustion performance. It turned out that, compared with raw biomass, the grindability and the hydrophobicity of the torrefied biomass were significantly improved, and the increasing torrefaction temperature resulted in a decrease in grinding energy consumption and an increase in the proportion of smaller-sized particles. The use of industrial flue gas had a significant influence on the behavior of cedarwood during torrefaction and the properties of the resultant solid products. To optimize the energy density and energy yield, the temperature of torrefaction using flue gas should be controlled within 260°C. Additionally, the combustion of torrefied samples was mainly the combustion of chars, with similar combustion characteristics to lignite.

  4. Application of coal-water slurry on the rotary calcining kiln of pedgion magnesium reduction process

    Institute of Scientific and Technical Information of China (English)

    LI Hua-qing; XIE Shui-sheng; LIU Jin-ping; WU Peng-yue; HUANG Guo-jie

    2006-01-01

    Energy saving has been an important concept in modern industry especially to the countries and regions with energy shortage such as China and Japan. Utilization of Coal-Water Slurry (CWS) can improve the burning efficiency of coal and reduce the pollutions of soot, sulfide and the nitride by burning lump coal directly. The CWS is a promising energy saving technique and the effectual substitute of oil. The study on the preparation and application of the CWS has made progresses in many aspects. The present paper studied the basal problems for applying the CWS on the rotary kilns during the calcining-dolomite process in the magnesium factory, summarized the key points for the application process of the CWS and gave the corresponding solutions.

  5. ENERGY AND MASS TRANSPORT PROCESSES IN THE GRANULAR BED OF AN INDIRECTLY HEATED ROTARY KILN

    Institute of Scientific and Technical Information of China (English)

    Wolfgang Klose; Arndt-Peter Schinkel

    2004-01-01

    The transport mechanisms of momentum, mass, species, and energy are investigated in detail for the rotary kiln process. The residence time prediction of the granular bed is well improved by considering different flow patterns in the drum. Introducing a mixed flow pattem of the basic slipping and slumping behaviour has the most important effect on the improvement of the residence time prediction. The granular bed is assumed to behave as a Bingham fluid in the active layer of the bed. The transport mechanisms of momentum, species, and energy are modelled on the basis of this assumption and using the kinetic gas theory. Additionally, a mathematical transformation is presented to save computational time. The model results of the temperature field are in very good agreement with experimental data.

  6. Flame image recognition of alumina rotary kiln by artificial neural network and support vector machine methods

    Institute of Scientific and Technical Information of China (English)

    ZHANG Hong-liang; ZOU Zhong; LI Jie; CHEN Xiang-tao

    2008-01-01

    Based on the Fourier transform, a new shape descriptor was proposed to represent the flame image. By employing the shape descriptor as the input, the flame image recognition was studied by the methods of the artificial neural network(ANN) and the support vector machine(SVM) respectively. And the recognition experiments were carried out by using flame image data sampled from an alumina rotary kiln to evaluate their effectiveness. The results show that the two recognition methods can achieve good results, which verify the effectiveness of the shape descriptor. The highest recognition rate is 88.83% for SVM and 87.38% for ANN, which means that the performance of the SVM is better than that of the ANN.

  7. Feasibility of disposing waste glyphosate neutralization liquor with cement rotary kiln.

    Science.gov (United States)

    Bai, Y; Bao, Y B; Cai, X L; Chen, C H; Ye, X C

    2014-08-15

    The waste neutralization liquor generated during the glyphosate production using glycine-dimethylphosphit process is a severe pollution problem due to its high salinity and organic components. The cement rotary kiln was proposed as a zero discharge strategy of disposal. In this work, the waste liquor was calcinated and the mineralogical phases of residue were characterized by scanning electron microscope (SEM) and X-ray diffraction (XRD). The mineralogical phases and the strength of cement clinker were characterized to evaluate the influence to the products. The burnability of cement raw meal added with waste liquor and the calorific value of waste liquor were tested to evaluate the influence to the thermal state of the kiln system. The results showed that after the addition of this liquor, the differences of the main phases and the strength of cement clinker were negligible, the burnability of raw meal was improved; and the calorific value of this liquor was 6140 J/g, which made it could be considered as an alternative fuel during the actual production.

  8. Distributions, profiles and formation mechanisms of polychlorinated naphthalenes in cement kilns co-processing municipal waste incinerator fly ash.

    Science.gov (United States)

    Liu, Guorui; Zhan, Jiayu; Zhao, Yuyang; Li, Li; Jiang, Xiaoxu; Fu, Jianjie; Li, Chunping; Zheng, Minghui

    2016-07-01

    Co-processing municipal solid waste incinerator (MSWI) fly ash in cement kilns is challenging because the unintentional production of persistent organic pollutants (POPs) during the process is not well understood. The distributions, profiles and formation mechanisms of polychlorinated naphthalenes (PCNs) as new POPs covered under Stockholm Convention in two cement kilns co-processing MSWI fly ash were studied. The average concentrations of PCNs in stack gas samples were 710 ng m(-3). The PCN concentration in particle samples collected from different process stages in the cement kilns ranged from 1.1 to 84.7 ng g(-1). Three process sites including suspension pre-heater boiler, humidifier tower, and the kiln back-end bag filter were identified to be the major formation sites of PCNs in cement kilns co-processing MSWI fly ash. The PCN distribution patterns were similar to that of polychlorinated dibenzo-p-dioxin and dibenzofuran (PCDD/Fs), which indicates the possibility for simultaneous control of PCNs and PCDD/Fs in cement kilns co-processing fly ash. Chlorination was suggested to be an important formation mechanism of PCNs, and chlorination pathways of PCN congeners are proposed based on the congener profiles. Thermodynamic calculations, including relative thermal energies (ΔE) and standard free energy of formation (ΔG), and the charge densities of the carbon atoms in PCN supported the proposed chlorination mechanisms for PCN formation. The results presented in this study might provide helpful information for developing techniques and strategies to control PCN emissions during cement kilns co-processing MSWI fly ash.

  9. Utilization of waste heat from rotary kiln for burning clinker in the cement plant

    Directory of Open Access Journals (Sweden)

    Sztekler Karol

    2016-01-01

    Full Text Available Cement subsector next to the glass industry is counted among one of the most energy-intensive industries, which absorbs approx. 12-15% of the total energy consumed by the industry. In the paper various methods of energy consumption reduction of in the cement industry are discussed. Cement production carries a very large emissions of greenhouse gases, where CO2 emissions on a global scale with the industry than approx. 5%. Great opportunity in CO2 emissions reduction in addition to the recovery of waste heat is also alternative fuels co-firing in cement kilns [1], [2]. In the cement sector interest in fitting-usable waste energy is growing in order to achieve high rates of savings and hence the financial benefits, as well as the environment ones [3]. In the process of cement production is lost irretrievably lot of energy and reduction of these losses on a global scale gives a visible saving of consumed fuel. The aim of this study is to investigate the possibility of waste heat use in Rudniki Cement Plant near to Czestochowa. After analyzing of all waste heat sources will be analyzed the heat emitted by radiation from the surface of the rotary kiln at the relevant facility. On the basis of thermal-flow calculations the most favorable radiative heat exchanger will be designed. The calculations based on available measurements provided by the cement plant, a thermal power of the heat exchanger, the heat exchange surface, the geometry of the heat exchanger, and other important parameters will be established. In addition the preliminary calculations of hydraulic losses and set directions for further work will be carried out. Direct benefits observed with the introduction of the broader heat recovery technology, is a significant increase in energy efficiency of the industrial process, which is reflected in the reduction of energy consumption and costs. Indirectly it leads to a reduction of pollution and energy consumption.

  10. Pyrolysis of automotive shredder residue in a bench scale rotary kiln.

    Science.gov (United States)

    Notarnicola, Michele; Cornacchia, Giacinto; De Gisi, Sabino; Di Canio, Francesco; Freda, Cesare; Garzone, Pietro; Martino, Maria; Valerio, Vito; Villone, Antonio

    2017-07-01

    Automotive shredder residue (ASR) can create difficulties when managing, with its production increasing. It is made of different type of plastics, foams, elastomers, wood, glasses and textiles. For this reason, it is complicated to dispose of in a cost effective way, while also respecting the stringent environmental restrictions. Among thermal treatments, pyrolysis seems to offer an environmentally attractive method for the treatment of ASR; it also allows for the recovery of valuable secondary materials/fuels such as pyrolysis oils, chars, and gas. While, there is a great deal of significant research on ASR pyrolysis, the literature on higher scale pyrolysis experiments is limited. To improve current literature, the aim of the study was to investigate the pyrolysis of ASR in a bench scale rotary kiln. The Italian ASR was separated by dry-sieving into two particle size fractions: d30mm. Both the streams were grounded, pelletized and then pyrolyzed in a continuous bench scale rotary kiln at 450, 550 and 650°C. The mass flow rate of the ASR pellets was 200-350g/h and each test ran for about 4-5h. The produced char, pyrolysis oil and syngas were quantified to determine product distribution. They were thoroughly analyzed with regard to their chemical and physical properties. The results show how higher temperatures increase the pyrolysis gas yield (44wt% at 650°C) as well as its heating value. The low heating value (LHV) of syngas ranges between 18 and 26MJ/Nm(3)dry. The highest pyrolysis oil yield (33wt.%) was observed at 550°C and its LHV ranges between 12.5 and 14.5MJ/kg. Furthermore, only two out of the six produced chars respect the LHV limit set by the Italian environmental regulations for landfilling. The obtained results in terms of product distribution and their chemical-physical analyses provide useful information for plant scale-up. Copyright © 2017 Elsevier Ltd. All rights reserved.

  11. Thermal Treatment of Mercury Mine Wastes Using a Rotary Solar Kiln

    Directory of Open Access Journals (Sweden)

    Andrés Navarro

    2014-01-01

    Full Text Available Thermal desorption, by a rotary kiln of mercury contaminated soil and mine wastes, has been used in order to volatilize mercury from the contaminated medium. Solar thermal desorption is an innovative treatment that uses solar energy to increase the volatility of contaminants, which are removed from a solid matrix by a controlled air flow system. Samples of soils and mine wastes used in the experiments were collected in the abandoned Valle del Azogue mine (SE, Spain, where a complex ore, composed mainly of cinnabar, arsenic minerals (realgar and orpiment and stibnite, was mined. The results showed that thermal treatment at temperatures >400 °C successfully lowered the Hg content (2070–116 ppm to <15 mg kg−1. The lowest values of mercury in treated samples were obtained at a higher temperature and exposition time. The samples that showed a high removal efficiency (>99% were associated with the presence of significant contents of cinnabar and an equivalent diameter above 0.8 mm.

  12. Processing of maize plants by rotary kiln pyrolysis; Veredlung von Maispflanzen durch Pyrolyse im Drehrohrreaktor

    Energy Technology Data Exchange (ETDEWEB)

    Klose, W.; Wiest, W. [Kassel Univ. (Gesamthochschule) (Germany). Inst. fuer Thermische Energietechnik

    1996-12-31

    The fuel quality of maize plants is to be characterized by short, elementary and thermonalysis. The plants will be pyrolyzed in order to facilitate transport and storage. The formal kinetic parameters of three parallel reactions describing solid matter decomposition are defined by means of TG-DSC, and the reaction enthalpy is measured. Pyrolysis experiments in a rotary kiln converter in the kg range show a strong dependence of the product spectrum on process temperature. In particular, the pyrolysis gas yield increases with temperature at the expense of pyrolysis oil and water. (orig) [Deutsch] Zur energetischen Nutzung von Kulturpflanzen wird die brennstofftechnische Charakterisierung von Maispflanzen durch Kurz-, Elementar- und Thermoanalyse durchgefuehrt. Zur Reduzierung des Aufwands fuer Transport und Lagerung sollen die Pflanzen pyrolysiert weren. Mit Hilfe der TG-DSC werden formalkinetische Parameter von drei Parallelreaktionen zur Beschreibung der Feststoffzersetzung bestimmt und die Reaktionsenthalpie gemessen. Pyrolyseversuche in einem Drehrohrreaktor im Kilogramm-Massstab ergeben eine starke Abhaengigkeit des Produktspektrums von der Prozesstemperatur. Insbesondere steigt die Pyrolysegasausbeute auf Kosten der Bildung von Pyrolyseoel und Wasser mit der Temperatur stark an. (orig)

  13. 2015年度石灰回转窑技术发展报告%Report of technical development of lime rotary kiln in 2015

    Institute of Scientific and Technical Information of China (English)

    乔斌; 张凯博

    2016-01-01

    简要论述了活性石灰的主要需求行业———钢铁行业和电石行业的2015年度发展状况,总结了2015年度石灰回转窑的技术创新情况及石灰回转窑发展中存在的主要问题,并对2016年的回转窑技术发展进行了展望。指出石灰回转窑在余热回收利用、水泥回转窑技术改造及石灰回转窑智能化工厂建设等方面的发展空间巨大。%This paper discusses the development of the major demand industries—iron and steel industry and calcium carbide industry of active lime in the year of 2015,and summarizes the technical innovation and major problems in the development of lime rotary kiln in 2015,then forecasts the tech-nical development of rotary kiln in the year of 2016. Meanwhile it points that there is significant room for recycling utilization of exhaust heat of the lime rotary kiln,technical improvement of cement rotary kiln and construction of intelligent factory of lime rotary kiln and so on.

  14. Simulation on Different Proportions of Coal and Natural Gas Co-combustion in a Rotary Lime Kiln

    Directory of Open Access Journals (Sweden)

    Hongyu Gu

    2011-06-01

    Full Text Available Co-combustion of coal and natural gas is a promising technology in the production of active lime. For this technology, proper fuel proportion of coal and natural gas (α is one of the key parameters that requires significant thought. By means of numerical simulation, contrast studies on co-combustion with five different fuel proportions were carried out. This paper firstly puts forward the models used to describe the system based on the actual conditions. Then, numerical simulation results were analysed in detail to illustrate the co-combustion process and the velocity and temperature distribution in the kiln. Finally, comparisons of high temperature region, char conversion, length of calcining zone, CO and NOx emission and total heat transfer rate to the material bed were made in order to make a decision on fuel proportion. Synthetically considering, α=30% is a balance between benefits and costs for the rotary lime kiln studied.

  15. EVALUASI EFISIENSI PANAS DAN EMISI GAS RUMAH KACA PADA ROTARY KILN PABRIK SEMEN

    Directory of Open Access Journals (Sweden)

    Farisa Ridha Mutiara

    2012-08-01

    Full Text Available Kiln is an equipment which has vital existence in the manufacture of cement. Kiln firing requires a hightemperature to produce a clinker. Higher combustion temperature allows heat transfer occurs on the surfacecoating on the walls of the kiln that is not evenly distributed, so most of the heat is absorbed. As a consequence,it requires large amounts of fuel. Heat efficiency in the kiln is important to know. Production of clinker in thekiln which occurs at high temperatures, will also release a variety of gases, such as CO2. Carbon dioxide isincluded as one of the greenhouse gas, this gas will negatively impact the earth's ozone. Therefore, need to knowthe range of greenhouse gas that is formed, in order to determine the appropriate mitigation and prevention.Evaluation result of heat efficiency in the kiln is 43,17% by generating greenhouse gas emissions amounted to6,173 tonnes CO2 equivalent / tonne of coal.

  16. [Patterns of PCDD/Fs, PCBs and PCNs homologues in fly ash from cement kilns].

    Science.gov (United States)

    Zhang, Jing; Ni, Yu-Wen; Zhang, Hai-Jun; Zhang, Xue-Ping; Zhang, Qing; Chen, Ji-Ping

    2009-02-15

    The concentrations and toxic equivalent (TEQ) values of PCDD/Fs, PCBs and PCNs in fly ash collected from three types of cement kilns (vertical shaft kiln, wet-process rotary kiln and dry-process rotary kiln) and two types of waste incinerators were determined, and the patterns of homologues and congeners were compared. The results showed that the total TEQ of PCDD/Fs, PCBs and PCNs in cement kiln fly ash, which were in the range of 4.0-62, 0.069-3.9 and 0.47-2.8 ng x kg(-1) respectively, were much lower than that of fly ash from waste incinerators. In cement kiln fly ash, the predominating PCDD/Fs homologues were TCDFs, and the chief 2, 3, 7, 8-PCDD/Fs congeners were OCDD, 2, 3, 7, 8-TCDF and 1, 2, 3, 4, 6, 7, 8-HpCDF. The patterns of PCBs homologues in cement kiln fly ash were similar to those of waste incinerators in which TeCB were predominating homologues. PCB77, PCB105, PCB118 were at higher concentrations than other co-polar PCBs. Different types of cement kiln fly ash presented similar PCNs homologue patterns. The predominant homologues were TeCN, whereas OcCN were not detected. PCN 66/67 which has dioxin like toxity was the most abundant congener in all fly ash.

  17. Modelling of carbonisation of renewable fuels in a rotary kiln reactor; Modellierung der Karbonisierung nachwachsender Rohstoffe im Drehrohrreaktor

    Energy Technology Data Exchange (ETDEWEB)

    Klose, W.; Schinkel, A.P. [Univ. Kassel (Germany). Inst. fuer Thermische Energietechnik

    1998-09-01

    The contribution models the pyrolysis of corn in a rotary kiln reactor. The model comprises a solution of the two-dimensional energy and mass balances for the solid phase. The movement of the solid matter inside the reactor is described by model equations. The influence of various operating parameters on the pyrolysis process is discussed, i.e. temperature, rotational speed, length and angle of inclination of the tube. (orig.) [Deutsch] In diesem Beitrag wird die Pyrolyse von Mais im Drehrohrreaktor modelliert. Das Modell beinhaltet die Loesung der 2dimensionalen Energie- und Stoffbilanzen fuer die feste Phase. Die Gutbewegung im Drehrohr wird mit Hilfe von Modellansaetzen beschrieben. Es wird der Einfluss der Betriebsparameter Temperatur, Drehzahl, Laenge und Neigungswinkel des Rohres auf die Pyrolyse diskutiert. (orig.)

  18. Field study and theoretical evidence for the profiles and underlying mechanisms of PCDD/F formation in cement kilns co-incinerating municipal solid waste and sewage sludge.

    Science.gov (United States)

    Zhao, Yuyang; Zhan, Jiayu; Liu, Guorui; Ren, Zhiyuan; Zheng, Minghui; Jin, Rong; Yang, Lili; Wang, Mei; Jiang, Xiaoxu; Zhang, Xian

    2017-03-01

    A field study and theoretical calculations on the profile and formation mechanism of polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/Fs) from two cement kilns co-incinerating municipal solid waste and sewage sludge were performed, and the PCDFs were mainly focused. The back-end areas of the cement kilns were identified to be the major sites of PCDD/F formation according to their distributions in particulate samples from different process stages. The proportions of tetra- to hexa-chlorinated dibenzofurans (∑Cl4-6CDFs) at the kiln back-end areas were in the range of 50-80% of the total PCDD/Fs in mass concentrations and 62-87% in toxic equivalent concentrations. These results indicated that ∑Cl4-6CDFs are the dominant homologs that should be the focus for reducing PCDD/F emissions in cement kilns that co-incinerate municipal solid waste and sewage sludge. It is speculated that the low contents of oxygen and copper compounds, as well as the alkaline conditions, may contribute to the dominance of ∑Cl4-6CDFs in the PCDD/Fs formed. Chlorination was assumed to be the mechanism of formation of PCDFs. The results from model predictions and thermodynamic calculations used to test this assumption were consistent with the PCDF profiles observed from the field study. Copyright © 2016 Elsevier Ltd. All rights reserved.

  19. 轮带裂纹的修复补焊工艺%Repairing Welding Process of the Crack in Rotary Kiln

    Institute of Scientific and Technical Information of China (English)

    生利英

    2012-01-01

    The repairing welding process for the cracks in rotary kiln was introduced. Practices prove that, taking the process measures, such as preheating before welding, CO2 gas shielded arc welding and Lincoln flux cored wire, annealing after welding and multiple penetration testing and ultrasonic exploration welding process, can guarantee to achieve the desired effect after welding in rotary kiln.%介绍回转窑轮带裂纹修复补焊工艺.实践证明,通过采取焊前预热,CO2tAr气体保护焊和林肯药芯焊丝,焊后退火及焊接过程中多次渗透探伤和超声波探伤等焊接工艺,可以保证补焊后轮带达到预期使用效果.

  20. Main Drive Control System of Rotary Kiln DC Motor%回转窑直流电机主拖动控制系统

    Institute of Scientific and Technical Information of China (English)

    李慧春

    2011-01-01

    The main connection and system control theory of rotary kiln DC motor are introduced. The hardware configuration of 6RA70 governor and DC motor drive control system are discussed.%介绍回转窑直流电机的主接线、系统控制原理,阐述调速器6RA70的硬件配置及直流电机拖动控制系统的特点。

  1. Research on Heating Problem of Rotary Kiln Axle Tile Care%回转窑托轮轴瓦发热问题的研究

    Institute of Scientific and Technical Information of China (English)

    和春梅; 杨晓杰; 罗玉银

    2011-01-01

    The rotary kiln, as the "heart" equipment of cement production, often appears the phenomenon of tile prop shaft heat in the using process,which lead to the low efficiency of rotary kiln.This article analyzes the main causes of heating problem of the rotary kiln tile axle from the two aspects of the lubrication and load distribution condition, and proposes the appropriate preventive measures.%回转窑作为水泥生产时的"心脏"设备,在使用过程中常常出现托轮轴瓦发热的现象,这是导致回转窑工作效率降低的最直接和最普遍的问题.本文主要从润滑状态和载荷分布情况与两个方面,分析了回转窑托轮轴瓦发热的主要原因,并指出了相应的预防措施.

  2. Comparison of the fixation effects of heavy metals by cement rotary kiln co-processing and cement based solidification/stabilization.

    Science.gov (United States)

    Zhang, Junli; Liu, Jianguo; Li, Cheng; Jin, Yiying; Nie, Yongfeng; Li, Jinhui

    2009-06-15

    Cement rotary kiln co-processing of hazardous wastes and cement based solidification/stabilization could both immobilize heavy metals. The different retention mechanisms of the two technologies lead to different fixation effects of heavy metals. The same amount of heavy metal compounds were treated by the two types of fixation technologies. Long-term leaching test (160 days), the maximum availability leaching test (NEN 7341) and a modified three-step sequential extraction procedure, proposed by the Commission of the European Communities Bureau of Reference (BCR) were employed to compare the fixation effects of the two fixation technologies. The leaching concentrations in NEN 7341 and long-term leaching tests were compared with identification standard for hazardous wastes (GB5085.3-1996) and drinking water standard (GB5749-2005). The results indicate that the leaching concentrations of the long-term leaching test and NEN 7341 test were lower than the regulatory limits and the leached ratios were small. Both cement based solidification/stabilization and cement rotary kiln co-processing could effectively fix heavy metals. Calcination in a cement rotary kiln and the following hydration that follows during cement application could fix As, Cd, Pb and Zn more effectively and decrease the release to the environment. Cement solidification/stabilization technology has better effect in immobilizing Cr and Ni. Cr wastes are more fitful to be treated by cement solidification/stabilization.

  3. Leaching from waste incineration bottom ashes treated in a rotary kiln

    DEFF Research Database (Denmark)

    Hyks, Jiri; Nesterov, Igor; Mogensen, Erhardt

    2011-01-01

    their detection limits; no effects of the thermal treatment on leachability of these metals were observed. The leaching of Cl, dissolved organic carbon (DOC), Cu and Pb decreased by at least one order of magnitude after the thermal treatment. This could be explained by evaporation (Cl) and by a better burnout...

  4. Emissions from carpet combustion in a pilot-scale rotary kiln: comparison with coal and particle-board combustion.

    Science.gov (United States)

    Konopa, Stephanie Lucero; Mulholland, James A; Realff, Matthew J; Lemieux, Paul M

    2008-08-01

    The use of post-consumer carpet as a potential fuel substitute in cement kilns and other high-temperature processes is being considered to address the problem of huge volumes of carpet waste and the opportunity of waste-to-energy recovery. Carpet represents a high volume waste stream, provides high energy value, and contains other recoverable materials for the production of cement. This research studied the emission characteristics of burning 0.46-kg charges of chopped nylon carpet squares, pulverized coal, and particle-board pellets in a pilot-scale natural gas-fired rotary kiln. Carpet was tested with different amounts of water added. Emissions of oxygen, carbon dioxide, nitric oxide (NO), sulfur dioxide (SO2), carbon monoxide (CO), and total hydrocarbons and temperatures were continuously monitored. It was found that carpet burned faster and more completely than coal and particle board, with a rapid volatile release that resulted in large and variable transient emission peaks. NO emissions from carpet combustion ranged from 0.06 to 0.15 g/MJ and were inversely related to CO emissions. Carpet combustion yielded higher NO emissions than coal and particle-board combustion, consistent with its higher nitrogen content. SO2 emissions were highest for coal combustion, consistent with its higher sulfur content than carpet or particle board. Adding water to carpet slowed its burn time and reduced variability in the emission transients, reducing the CO peak but increasing NO emissions. Results of this study indicate that carpet waste can be used as an effective alternative fuel, with the caveats that it might be necessary to wet carpet or chop it finely to avoid excessive transient puff emissions due to its high volatility compared with other solid fuels, and that controlled mixing of combustion air might be used to control NO emissions from nylon carpet.

  5. Shredder and incinerator technology for treatment of commercial transuranic wastes

    Energy Technology Data Exchange (ETDEWEB)

    Oma, K.H.; Westsik, J.H. Jr.; Ross, W.A.

    1985-10-01

    This report describes the selection and evaluation of process equipment to accomplish the shredding and incineration of commercial TRU wastes. The primary conclusions derived from this study are: Shredding and incineration technology appears effective for converting simulated commercial TRU wastes to a noncombustible form. The gas-heated controlled-air incinerator received the highest technical ranking. On a scale of 1 to 10, the incinerator had a Figure-of-Merit (FOM) number of 7.0. This compares to an FOM of 6.1 for the electrically heated controlled-air incinerator and an FOM of 5.8 for the rotary kiln incienrator. The present worth costs of the incineration processes for a postulated commercial reprocessing plant were lowest for the electrically heated and gas-heated controlled-air incinerators with costs of $16.3 M and $16.9 M, respectively (1985 dollars). Due to higher capital and operating costs, the rotary kiln process had a present worth cost of $20.8 M. The recommended process from the three evaluated for the commercial TRU waste application is the gas-heated controlled-air incinerator with a single stage of shredding for feed pretreatment. This process had the best cost-effectiveness ratio of 1.0 (normalized). The electrically heated controller-air incinerator had a rating of 1.2 and the rotary kiln rated a 1.5. Most of the simulated wastes were easily processed by the low-speed shredders evaluated. The HEPA filters proved difficult to process, however. Wood-framed HEPA filters tended to ride on the cutter wheels and spacers without being gripped and shredded. The metal-framed HEPA filters and other difficult to shred items caused the shredders to periodically reach the torque limit and go into an automatic reversal cycle; however, the filters were eventually processed by the units. All three incinerators were ineffective for oxidizing the aluminum metal used as spacers in HEPA filters.

  6. Assessment of incineration and melting treatment technologies for RWMC buried waste

    Energy Technology Data Exchange (ETDEWEB)

    Geimer, R.; Hertzler, T.; Gillins, R. (Science Applications International Corp., Idaho Falls, ID (United States)); Anderson, G.L. (EG and G Idaho, Inc., Idaho Falls, ID (United States))

    1992-02-01

    This report provides an identification, description, and ranking evaluation of the available thermal treatment technologies potentially capable of treating the Idaho National Engineering Laboratory Radioactive Waste Management Complex (RWMC) buried mixed waste. The ranking evaluation focused separately upon incinerators for treatment of combustible wastes and melters for noncombustible wastes. The highest rank incinerators are rotary kilns and controlled air furnaces, while the highest rank melters are the hearth configuration plasma torch, graphite electrode arc, and joule-heated melters. 4 refs.

  7. Ultra high temperature gasification of municipal wastewater primary biosolids in a rotary kiln reactor for the production of synthesis gas.

    Science.gov (United States)

    Gikas, Petros

    2017-12-01

    Primary Fine-Sieved Solids (PFSS) are produced from wastewater by the use of micro-sieves, in place of primary clarification. Biosolids is considered as a nuisance product, however, it contains significant amounts of energy, which can be utilized by biological (anaerobic digestion) or thermal (combustion or gasification) processes. In the present study, an semi-industrial scale UHT rotary kiln gasifier, operating with electric energy, was employed for the gasification of PFSS (at 17% moisture content), collected from a municipal wastewater treatment plant. Two gasification temperatures (950 and 1050 °C) had been tested, with minimal differences, with respect to syngas yield. The system appears to reach steady state after about 30-40 min from start up. The composition of the syngas at near steady state was measured approximately as 62.4% H2, 30.0% CO, 2.4% CH4 and 3.4% CO2, plus 1.8% unidentified gases. The potential for electric energy production from the syngas produced is theoretically greater than the electric energy required for gasification. Theoretically, approximately 3.8 MJ/kg PFSS of net electric energy may be produced. However, based on the measured electric energy consumption, and assuming that all the syngas produced is used for electric energy production, addition of excess electric energy (about 0.43 MJ/kg PFSS) is required to break even. The latter is probably due to heat losses to the environment, during the heating process. With the improvement of energy efficiency, the process can be self sustained, form the energy point of view. Copyright © 2016 Elsevier Ltd. All rights reserved.

  8. Using burnability index to control the burning temperature of rotary kiln%用生料易烧性指数控制回转窑煅烧温度

    Institute of Scientific and Technical Information of China (English)

    袁慧芳; 刘福东; 刘志刚; 杨克锐; 魏庆敏

    2001-01-01

    研究了带余热发电回转窑窑灰对熟料煅烧的影响,结果表明,窑灰的掺入对生料的易烧性和回转窑的煅烧有很大的影响,其中存在一个最佳掺入量。应该严格控制窑灰的加入量,才能保证窑的优质高产。生料的煅烧温度与其易烧性有直接的关系,在设备条件一定的情况下,可以用易烧性来控制窑的煅烧温度。%Influences of rotary kiln dust on clinker burning are investigated in this paper,which is a sub-project of Tangshan mechatronics project-cement synthetical intelligent automatic system.The results show that adding of rotary kiln dust affects both burnabiliy of raw mix and burning of rotary kiln strongly and a best adding amount exists.Adding amount of kiln dust must be controlled strictly to keep the kiln operating well.The burning temperature of raw mix has direct relations with its burnatiliy.Under the same device conditions,using burnability index can control burning temperature of the kiln.

  9. SUPERFUND TREATABILITY CLEARINGHOUSE: BDAT INCINERATION OF CERCLA SARMS AT THE JOHN ZINK COMPANY TEST FACILITY (FINAL PROJECT REPORT)

    Science.gov (United States)

    This report presents the results of a treatability study of rotary kiln incineration of a synthetic "Superfund soil" bearing a wide range of chemical contaminants typically occurring at Superfund sites. This surrogate soil is referred to as a synthetic analytical reference ...

  10. 回转窑筒体不正常窜动调整方法实践*%Method to adjust abnormal movement of rotary kiln

    Institute of Scientific and Technical Information of China (English)

    夏毅; 程金; 苏登成

    2013-01-01

      生产中回转窑筒体正常的窜动是有益的,但不正常窜动必须加以重视并控制。根据现场安装调试的实际经验并结合理论分析,详细介绍了回转窑筒体不正常窜动的影响后果;并对不正常窜动的判别方法、不正常窜动调整方法及注意事项等内容,进行了归类总结和分析介绍。%In production,normal movement of rotary kiln is good, but abnormal movement must be paid attention to and be controlled. By field installing and adjusment experience,and combined with speculative knowledge, the consequence caused by abnormal move-ment of rotary kiln was introduced, and the judgement,adjusting method and cautions of abnormal movement were summarized and anal-ysed.

  11. Mass balance for POPs in hazardous and municipal solid waste incinerators.

    Science.gov (United States)

    Van Caneghem, J; Block, C; Van Brecht, A; Wauters, G; Vandecasteele, C

    2010-02-01

    The amount of different persistent organic pollutants (POPs) in the input of waste incinerators was compared to that in the output. Three cases were considered: a rotary kiln incinerating hazardous waste, a grate furnace incinerating municipal solid waste (MSW) and the same grate furnace co-incinerating plastics of waste of electrical and electronic equipment (WEEE) and automotive shredder residue (ASR) with MSW. The mass balance for PCBs in the rotary kiln indicates that these POPs are destroyed effectively during incineration. The grate furnace can be a sink or source of PCDD/Fs and PCBs depending on the concentrations in the incinerated waste. In order to compare the total amount of POPs in input and output, a methodology was developed whereby the amount of POPs was weighed according to minimal risk doses (MRDs) or cancer potency factors. For both incinerators the PCDD/Fs, PCBs and polyaromatic hydrocarbons (PAHs) are the main contributors to total weighed POP output. In MSW, the PCDD/Fs, PBDD/Fs and polybrominated diphenylethers (PBDEs) are the main contributors to the weighed POP input. The ratios of the weighed POP-input over -output clearly indicate that the rotary kiln incinerating hazardous waste is a weighed POP sink. The grate furnace incinerating MSW is a weighed POP sink or source depending on the POP-concentrations in the waste, but the difference between output and input is rather limited. When e.g. ASR and plastics of WEEE, containing high concentrations of PBDEs and PCBs, are co-incinerated in the grate furnace, it is clearly a weighed POP sink.

  12. Application of dynamic BP neural net in temperature control of cement rotary kiln%一种动态神经网络在水泥回转窑温度控制中的应用

    Institute of Scientific and Technical Information of China (English)

    张建民; 陈宏力; 魏秀兰

    2001-01-01

    A kind of dynamic neural net is introduced, and it is used for artificial temperature control of cement rotary kiln.%介绍了一种动态神经网络,并用此神经网络对水泥回转窑温度实行了仿真控制研究。

  13. The emission of particulate matters and heavy metals from cement kilns – case study: co-incineration of tires in Serbia

    Directory of Open Access Journals (Sweden)

    Dušan Todorović

    2010-09-01

    Full Text Available Co-incineration of wastes started more than 20 years ago. In the last 10 years, the use of alternative fuels in the cement industry is continuously increasing. The use of solid wastes in cement kilns is one of the best technologies for a complete and safe destruction of these wastes, due to the fact that there is a simultaneous benefit of destroying wastes and getting the energy. However, particulate matters (PM and gaseous chemicals emitted from a source into the environment could be directly transmitted to humans through air inhalation. Therefore, for accurate health risk estimation, the emission of pollutants must be determined. In this work, the analysis of the emission of different pollutants when replacing partially the fuel type used in a cement kiln is done. PM, PM10, heavy metals and inorganic pollutants are analyzed. The methods used for sampling and analysis are the standard methods suggested by the EU regulations for stack analysis. Experimental results have shown the encouraging results: in particular clinker characteristics were unmodified, and stack emissions (NOx, SO2 and CO mainly were in the case of tires, slightly incremented but remaining almost always below the law imposed limits, and in some cases were even decreased.

  14. Finite element analysis of rotary kiln in bye spindle%回转窑挡轮空心轴的研究与改进

    Institute of Scientific and Technical Information of China (English)

    夏锴; 赵柯

    2013-01-01

    This article mainly used ANSYS finite element analysis was carried out on the rotary kiln block bye spindle, concluded that stress distribution and deformation of hol ow shaft condition under the working conditions. Optimize the structure of the hol ow shaft, in order to get a better working conditions.%  本文主要应用ANSYS对回转窑挡轮空心轴进行有限元分析,得出空心轴在工作条件下的应力分布和变形状态。对空心轴的结构进行优化,以便更好的在工作条件下进行工作。

  15. 回转窑筒体裂纹失效分析及对策%Analysis of crack in rotary kiln shell and the countermeasure

    Institute of Scientific and Technical Information of China (English)

    程维萍; 阎翠菊; 武远东

    2013-01-01

      从窑筒体直线性偏差引起的裂纹,焊缝焊接裂纹以及径向变形引起的疲劳裂纹三方面对回转窑筒体出现裂纹的原因进行了分析讨论,在此基础上,提出了相应的改进措施。%The cause of crack in rotary kiln shell was analysed and discussed from three aspects of linearity deviation of shell, welding crack and fatigue crack by radial distortion. On that base,some improving measurements were put forward.

  16. 回转窑托轮支承力测量方法%Support force measurement method for riding wheel of rotary kiln

    Institute of Scientific and Technical Information of China (English)

    翟敏辰; 达布希拉图; 刘珍; 包晓艳

    2015-01-01

    The rotary kiln is a core equipment in cement and some industrial production. It is important whether the roller support force is balanced and reasonable or not for service lifetime and safe operation of the equipment. As the complexity of the kiln structure and working conditions,it is very difficult to measure the actual load of each riding wheel. Taking a dry cement ro⁃tary kiln with three⁃support as an example,based on the analysis of riding wheel bearing seat structure and stress characteris⁃tics,the testing scheme of riding wheel load was designed,the validation measurement was carried out. The test results show that the method is feasible though the measurement sensitivity is insufficient.%回转窑是水泥等工业生产中的核心设备,托轮支承力是否均衡合理对设备的安全运行与寿命至关重要。由于窑体结构和工作条件的复杂性,使得通过测量获取每个托轮的实际载荷具有较大难度。以三档支撑的干法水泥生产回转窑为例,在分析托轮瓦座结构和受力特点的基础上设计了托轮载荷测试方案并进行了验证性测量。试验结果表明测试灵敏度偏低,但是方法可行。

  17. A comparative assessment of waste incinerators in the UK.

    Science.gov (United States)

    Nixon, J D; Wright, D G; Dey, P K; Ghosh, S K; Davies, P A

    2013-11-01

    The uptake in Europe of Energy from Waste (EfW) incinerator plants has increased rapidly in recent years. In the UK, 25 municipal waste incinerators with energy recovery are now in operation; however, their waste supply chains and business practices vary significantly. With over a hundred more plant developments being considered it is important to establish best business practices for ensuring efficient environmental and operational performance. By reviewing the 25 plants we identify four suitable case study plants to compare technologies (moving grate, fluidised bed and rotary kiln), plant economics and operations. Using data collected from annual reports and through interviews and site visits we provide recommendations for improving the supply chain for waste incinerators and highlight the current issues and challenges faced by the industry. We find that plants using moving grate have a high availability of 87-92%. However, compared to the fluidised bed and rotary kiln, quantities of bottom ash and emissions of hydrogen chloride and carbon monoxide are high. The uptake of integrated recycling practices, combined heat and power, and post incineration non-ferrous metal collections needs to be increased among EfW incinerators in the UK. We conclude that one of the major difficulties encountered by waste facilities is the appropriate selection of technology, capacity, site, waste suppliers and heat consumers. This study will be of particular value to EfW plant developers, government authorities and researchers working within the sector of waste management.

  18. 大型多支承变刚度回转窑支承载荷分配问题%Research on supporting load distribution of large-scale rotary kiln with multi-support and variable-stiffness

    Institute of Scientific and Technical Information of China (English)

    李学军; 蒋玲莉; 刘德顺

    2005-01-01

    回转窑是冶金、水泥、耐火材料生产中的核心设备,是一种重载、大扭矩、多支点、静不定运行系统,由于其载荷和刚度分布复杂、各支承存在偏移,作用在它托轮上的支承载荷分配严重不均.本文针对回转窑载荷和刚度分布的特点,建立支承载荷求解的力学模型和线性方程组,导出支承载荷分配与支承偏差的关系式;用该方法对现场回转窑进行计算,得出该窑支承载荷分配的线性公式和一些分析结论,为生产中回转窑的状态分析、优化调控提供依据.%Kiln are the key equipment in the production of metallurgy, cement and material of fire-fast. It is the statically indeterminate system with over load, large torque and multi-support. Because of the complexity of load and stiffness distribution of the rotary kiln, the deflection of supporting center, the supporting load distribution will become seriously non-uniform. To the characters of load and stiffness distribution of the rotary kiln, the mechanical model and equation group are established, which are used to solve the variable-stiffness beam upon complex load for kiln. The relation between the supporting load distribution and deflection is derived. Accordingly, the liner formulas for calculating the support force of the support wheels fixing on the rotate kiln are obtained from the practical calculation of rotary kilns, and some useful analysis conclusions are obtained. This will provide helpful guide to condition analysis and optimization control of rotary kiln.

  19. 磁化焙烧回转窑热平衡测试与分析%Thermal testing and analyses on rotary kiln for magnetic roasting on siderite and limonite

    Institute of Scientific and Technical Information of China (English)

    张志华; 薛生晖; 付向辉

    2012-01-01

    介绍了某公司φ4×60m的磁化焙烧回转窑的应用情况,并以此回转窑作为测试对象进行热工测试、物料平衡和热平衡计算,由此了解磁化焙烧回转窑的能量利用情况.通过分析结果提出了优化磁化焙烧回转窑的建议,以达到高产、低消耗的目的.%Mainly introduced the application of the rotary kiln for magnetic roasting of 04 x 60m. And this rotary kiln was taken for thermal test for calculation on a material balance and thermal balance so as to concretely understand the effective quantity of energy and the degree of used energy. The final a-nalysis for the testing, rational advice was put forward, which was helpful to reach the optimum operation conditions for rotary kiln and to achieve higher production and lower consumption.

  20. Research on rotary kiln surface heat absorption refrigeration technology%水泥回转窑筒体表面余热吸收式制冷技术研究

    Institute of Scientific and Technical Information of China (English)

    陈华东

    2014-01-01

    Cement production industry is a high energy consumption industry, and the loss rate of rotary kiln surface in whole imput en-ergy is high up to 10%. By setting heat gathering cover on rotary kiln surface, 100℃hot water can be gained. Using the hot water in lithium bromide absorption refrigeration unit, cooling capacity of 1 516 kW can be obtained. Compared with ordinary air-conditioning and electric compressor refrigeration technology, refrigeration by lithium bromide absorption refrigeration technology using rotary kiln surface waste heat can save 200,000 RMB every summer.%水泥生产是一个高耗能的行业,回转窑筒体表面的余热损失可达输入能量的10%。通过在回转窑表面布置集热罩,可得到平均温度为100℃的热水。这些热水用于溴化锂吸收式制冷机组,可以得到制冷量1516 kW,相较于普通空调和电动压缩机制冷技术,采用溴化锂吸收式制冷技术回收回转窑表面余热进行制冷每年夏天可以节省20万元左右电费。

  1. Treatment Technologies for Hazardous Ashes Generated from Possible Incineration of Navy Waste

    Science.gov (United States)

    1990-10-01

    Resources Projected for Phase 1 of the RTD&E Program: Waste Characterization/ Source Study A-9 A-4 Analytical Tests on Bottom and Fly Ash Generated from...Overall Project Schedule A-4 A-2 Phase I- Waste Characterization/ Source Study Detailed Schedule A-10 A-3 Phase 2: Pilot Rotary Kiln Incineration...fol- lowing RDT&E program is recommended: * Phase 1--Waste Characterization/ Source Study Project future, post-RCRA conformity, Navy waste data needed to

  2. 水泥回转窑自动控制系统中的控制算法研究%Study on Control Algorithm of Auto-control System for Cement Rotary Kiln

    Institute of Scientific and Technical Information of China (English)

    刘国华; 王群京; 张倩; 李国丽

    2012-01-01

    为了稳定水泥回转窑系统的温度,降低能耗,分析了整个烧成工况,提出分解炉与回转窑“合并建模—分开控制”的方法,利用前馈神经网络对旋风系统和回转窑系统中的一些重要参量进行建模,设计出双模糊自动控制器,以所建模型为依据,分别对分解炉温度和回转窑3个重要点温度进行控制.实验仿真和现场运行表明,控制器具有响应速度快及控制精度高等优点,受控温度点在短时间内趋于稳定,喂煤量较手操少.%In order to stabilize cement rotary kiln temperature and to reduce its energy consumption, the firing conditions were analyzed and " merger modeling and separate control" method for calciner and kiln was proposed , in which, having feed-forward neural network used to model important parameters of cyclone and rotary kiln system so as to design a dual fuzzy auto-controller for the calciner temperature and the temperature of three important parts in rotary kiln. The simulation result and field operation jointly prove controller' s advantages such as fast response and high precision, and the controlled temperature can tend to become stable in a short time and the coal consumption becomes less than that in manual operation.

  3. A comparative assessment of waste incinerators in the UK

    Energy Technology Data Exchange (ETDEWEB)

    Nixon, J.D., E-mail: j.nixon@kingston.ac.uk [Sustainable Environment Research Group, School of Engineering and Applied Science, Aston University, Aston Triangle, Birmingham B4 7ET (United Kingdom); Wright, D.G.; Dey, P.K. [Aston Business School, Aston University, Aston Triangle, Birmingham B4 7ET (United Kingdom); Ghosh, S.K. [Mechanical Engineering Department, Centre for Quality Management System, Jadavpur University, Kolkata 700 032 (India); Davies, P.A. [Sustainable Environment Research Group, School of Engineering and Applied Science, Aston University, Aston Triangle, Birmingham B4 7ET (United Kingdom)

    2013-11-15

    Highlights: • We evaluate operational municipal solid waste incinerators in the UK. • The supply chain of four case study plants are examined and compared in detail. • Technical, financial and operational data has been gathered for the four plants. • We suggest the best business practices for waste incinerators. • Appropriate strategy choices are the major difficulties for waste to energy plants. - Abstract: The uptake in Europe of Energy from Waste (EfW) incinerator plants has increased rapidly in recent years. In the UK, 25 municipal waste incinerators with energy recovery are now in operation; however, their waste supply chains and business practices vary significantly. With over a hundred more plant developments being considered it is important to establish best business practices for ensuring efficient environmental and operational performance. By reviewing the 25 plants we identify four suitable case study plants to compare technologies (moving grate, fluidised bed and rotary kiln), plant economics and operations. Using data collected from annual reports and through interviews and site visits we provide recommendations for improving the supply chain for waste incinerators and highlight the current issues and challenges faced by the industry. We find that plants using moving grate have a high availability of 87–92%. However, compared to the fluidised bed and rotary kiln, quantities of bottom ash and emissions of hydrogen chloride and carbon monoxide are high. The uptake of integrated recycling practices, combined heat and power, and post incineration non-ferrous metal collections needs to be increased among EfW incinerators in the UK. We conclude that one of the major difficulties encountered by waste facilities is the appropriate selection of technology, capacity, site, waste suppliers and heat consumers. This study will be of particular value to EfW plant developers, government authorities and researchers working within the sector of waste

  4. A RT-2神经网络在水泥窑况识别中的应用%APPLICATION OF ART-2 NEURAL NETWORK IN THE CEMENT ROTARY KILN-SATTUS

    Institute of Scientific and Technical Information of China (English)

    孙莉; 李琳琳

    2015-01-01

    The sintering process of the cement has the non-linearity,the multivariable,the closecoupling, and the big time lag characteristics.We analyze the influence of the wind,the coal,the material and the kiln speed in the rotary kiln system.The ART -2 neural network is used to recognise the change tendency of main craft parameter,and the intelligent recognition of the kiln -status is realized.The judgment of the kiln -status is completed by carring on the fuzzy to the secondary craft parameter and the inference by the IF-THEN sentence. The rensonable operation advice for kiln-status is thus given.Through the research of the ART-2 neural network, discover that the characteristic of ART-2 neural network is discovered to have the good effect in the recognition, and suits the recognition kiln-status of the rotary kiln system.%针对水泥烧成过程具有强耦合、大时滞、非线性、多变量等特性,分析风、煤、料与窑速对回转窑系统的影响,应用ART-2神经网络识别主要工艺参数的变化趋势,实现对窑况的智能识别;同时对次要工艺参数进行模糊化,以IF-THEN语句进行推理,完成窑况的判断,并针对窑况给出合理的生产操作建议。实验性运行表明,通过对ART-2神经网络的研究,其特性在识别中具有较好的效果,适合回转窑窑况的识别。

  5. Development of heat transfer coefficient model for external heated rotary kiln with low filling large particles%大颗粒低填充率外热式回转窑传热系数模型的构建

    Institute of Scientific and Technical Information of China (English)

    吴静; 李选友; 陈宝明; 高玲; 王瑞雪; 赵改菊; 王成运

    2014-01-01

    Heat transfer coefficient is one of the most crucial parameters in thermal calculation and design for an externally heated rotary kiln. Suitably designed kiln dimensions, structure and operating parameters rely on the accuracy of the employed heat transfer coefficient. For an externally heated kiln, heat transfers from an outside source to inside particles through a wall. Generally, the filling ratio in an externally heated rotary kiln is low. So, the heat transfer mechanism for large particles with a low filling ratio in an externally heated rotary kiln is quite different from that in an internally heated rotary kiln, whose filling ratio is usually more than 15 percent. Despite the existence of some achievements in particles motion behavior and heat transfer mechanisms in an internally heated rotary kiln, so far, there is no reliable heat transfer model to describe the heat transfer process between the kiln’s surface and particles in an externally heated rotary kiln with low filling large particles. As a result, the main approach of heat transfer coefficient determination is still an experimental test. On the basis of heat transfer mechanism analysis, this paper regards the heat transfer process between the kiln’s surface and large particles as consisting of heat conduction between the kiln’s surface and gas film, heat convection between the gas film and particles, and heat radiation between the kiln’s surface and particles. Finally, a mathematical model is created for the prediction of the heat transfer coefficient between the kiln’s surface and large particles. To validate the developed model, a series of experimental tests are performed. Alumina spherical grains with a diameter of 6 mm are used as testing particles. When the filling ratio is 5 percent, the heat transfer coefficients are measured in the range of 220℃-420℃ at 20℃ surface temperature intervals, corresponding to the rotary speeds of 1r/min, 2r/min, and 3r/min, respectively. The

  6. 煅烧石油焦回转窑内衬技术分析及改进措施%Technical Analysis of Calcined Petroleum Coke Rotary Kiln Lined and Improvement Measures

    Institute of Scientific and Technical Information of China (English)

    李树森; 丁翠红

    2011-01-01

    通过测试和实际使用研究,对原有的煅烧焦回转窑内衬进行分析,并进行了一系列的改进,使得煅烧回转窑内衬的使用寿命得到显著提高,改造后的煅烧回转窑,连续生产稳定性大大提高,耐火内衬寿命显著延长,大大降低了频繁停窑检修的成本。%According to the test and the actual usage,the analysis of original calcined coke kiln lining and a series of improvements made the calcining kiln lining life significantly increased after transformation of calcination rotary kiln,the stability of continuous production greatly improved,refractory lining life significantly longer,and the cost of frequent maintenance to stop the kiln was greatly reduced.

  7. Multi-Variable System Identification of Operating Point of Cement Rotary Kilns%水泥回转窑工作点的多变量系统辨识建模

    Institute of Scientific and Technical Information of China (English)

    张倩; 刘国华; 王群京; 李国丽

    2012-01-01

    The optimization modeling of the cement rotary kilns was investigated, as the precise mathematical model was needed in the realization of automatic control and optimization to the cement rotary kilns. As a high-temperature thermal equipment, the cement rotary kiln requires precise modeling because of its complex nonlinearity system. In order to solve the above problems, the time series models were introduced, and the Least Squares Method was applied to identify the parameters. The linear system models at and around the operating point were obtained, and the system modeling was realized though expert intelligent control software. Experimental results show that the normalized outputs of identified system fitts the real system outputs well, which demonstrates that the model can describe this multi-variable system at the operating point precisely and proves the effectiveness of the time series model identification algorithm.The optimization modeling of the cement rotary kilns was investigated, as the precise mathematical model was needed in the realization of automatic control and optimization to the cement rotary kilns. As a high-temperature thermal equipment, the cement rotary kiln requires precise modeling because of its complex nonlinearity system. In order to solve the above problems, the time series models were introduced, and the Least Squares Method was applied to identify the parameters. The linear system models at and around the operating point were obtained, and the system modeling was realized though expert intelligent control software. Experimental results show that the normalized outputs of identified system fitts the real system outputs well, which demonstrates that the model can describe this multi-variable system at the operating point precisely and proves the effectiveness of the time series model identification algorithm.%研究水泥回转窑优化建模问题,水泥回转窑自动控制优化的实现,需要以准确的数学模型作为基础.

  8. 基于神经网络的回转窑建模及其优化控制设计%Model of Rotary Kiln Based on Neural Network and Design of Optimization Control

    Institute of Scientific and Technical Information of China (English)

    覃新颖; 佘乾仲; 彭奎; 杨晓娜

    2012-01-01

    Calcination process of cement clinker is a complex multi - variable large - disturbances and nonlinear system which is full of mass transfer, heat transfer, physical and chemical reactions. In order to reduce energy con sumption and ensure the quality of cement clinker burning, it is necessary to explore methods superior to the tradition al PID to stabilize the temperature of rotary kiln. PID control methods based on BP nerual network can adjust the con trol parameters of PID according to the operational status of the system, and achieve a performance optimization. It has many advantages such as small overshoot, good dynamics, fast convergence rate, high controlled resolution and so on. In this paper, rotary kiln model was established by Elman neural network, and an optimize controller was de signed with the PID control methods based on BP nerual network. The results show that, after the fluctuations in the early control period, the temperature of cement rotary kiln tends to be stabilized and realize the simulation control of cement rotary kiln.%实现水泥回转窑温度稳定性控制,水泥回转窑熟料煅烧是一个涉及传质、传热和物理化学反应的复杂多变量、多扰动非线性过程.为了稳定回转窑烧成温度以提高孰料烧成质量,降低能耗,传统的控制方法,存在干扰大,稳定时间长等问题.在分析水泥回转窑工艺的基础上,采用Elman神经网络建立回转窑系统的模型,提出BP神经网络的PID控制方法,根据系统的运行状态,调节PID控制器的参数,以达到性能指标,设计了回转窑温度优化控制器,具有超调量小、动态性好、收敛速度快和控制精度高等优点.进行仿真的结果表明,回转窑烧成带温度逐渐趋于稳定,实现了对水泥回转窑的优化控制.

  9. 水泥回转窑热工测量准确性的影响因素分析%Factors affecting thermal measurement accuracy of cement rotary kiln

    Institute of Scientific and Technical Information of China (English)

    袁秀霞

    2014-01-01

    Thermal measurement of cement rotary kiln is a complex process, there are many factors affecting the accuracy of measure-ment results. Based on many years of rotary kiln thermal measuring experience, for four aspects of test condition selection, scheme;in-strument management and data processing, main factors affecting thermal measurement accuracy were summarized as well as the meth-od of reducing testing data deviation.%水泥回转窑的热工测量是个复杂的过程,测量结果准确性的影响因素较多。根据多年水泥回转窑热工测量经验,从测试条件的选取、测试方案的制定、测试仪器设备的管理和测试数据的处理四个方面,分别总结了影响热工测量数据准确性的主要因素以及减少测试数据出现偏差的方法。

  10. Development of MgO-CaO-ZrO2 Refractories in Cement Rotary Kiln%水泥窑用镁钙锆质耐火材料的发展

    Institute of Scientific and Technical Information of China (English)

    田晓利; 薛崇勃; 薛群虎; 闫振华

    2011-01-01

    The development process of cement rotary kiln refractories in cement rotary kiln and the research status of MgO-CaO-ZrO2 refractories in home and abroad were introduced. The MgO-CaO-ZrO2 composite material had advantages of magnesia materials, and its mineral composition contained a certain amount calcium silicate phase. Thus, it had a good thermal shock resistance, a high softening temperature under load, an excellent erosion resistance and suitable mechanical properties, which had important significance and high practical value.%介绍了水泥回转窑用耐火材料的发展历程以及国内外镁钙锆质耐火材料的研究现状,指出MgO-CaO-ZrO2复相材料既具有镁质材料的优点,矿物相组成中又包含一定数量的钙硅酸盐相,从而具有良好的抗热震性、较高的荷重软化温度及优异的抗硅酸盐水泥熟料的侵蚀性能、适宜的力学强度等,具有较高的实用价值.

  11. Destruction and formation of dioxin-like PCBs in dedicated full scale waste incinerators.

    Science.gov (United States)

    Van Caneghem, Jo; Block, Chantal; Vandecasteele, Carlo

    2014-01-01

    Destruction and formation of dioxin-like PCBs in full scale waste incinerators is studied by analysing input waste streams and boiler and fly ash of a grate furnace incinerator (GFI) incinerating MSW, of a Fluidised Bed Combustor (FBC) incinerating a mix of 50% sludge, 25% refuse derived fuel (RDF) and 25% automotive shredder residue (ASR) and of a rotary kiln incinerator (RKI) incinerating hazardous waste. The dioxin-like PCB fingerprints of the waste inputs show that PCB oils Aroclor 1242 and Aroclor 1254 late are the major dioxin-like PCB contamination source of sludge, RDF and ASR. The dioxin-like PCB fingerprints of the waste inputs are clearly different from the fingerprints of the outputs, i.e. boiler and fly ash, indicating that in full scale waste incinerators dioxin-like PCBs in the input waste are destroyed and other dioxin-like PCBs are newly formed in the post combustion zone. The dioxin-like PCB fingerprint of boiler and fly ash of all three incinerators corresponds well to the fly ash fingerprint obtained in lab scale de novo synthesis experiments, indicating that dioxin-like PCBs are mainly formed through this mechanism. The high PCB concentration in the input waste mix of the RKI does not promote the formation of dioxin-like PCBs through precursor condensation.

  12. Optimum feeding rate of solid hazardous waste in a cement kiln burner

    National Research Council Canada - National Science Library

    W.K. Hiromi Ariyaratne, Morten C. Melaaen, Lars-André Tokheim

    2013-01-01

    Solid hazardous waste mixed with wood chips (SHW) is a partly CO2 neutral fuel, and hence is a good candidate for substituting fossil fuels like pulverized coal in rotary kiln burners used in cement kiln systems...

  13. Model of Cement Rotary Kiln Based on Elman Neural Network and Design of DHP Controller%基于Elman网的水泥回转窑模型及其DHP控制器设计

    Institute of Scientific and Technical Information of China (English)

    黄清宝; 林小峰; 宋绍剑; 佘乾仲; 杨宝生

    2011-01-01

    水泥回转窑熟料煅烧过程是一个涉及传质、传热和物理化学反应的复杂的多变量、多扰动、非线性过程.为了稳定回转窑温度以提高水泥熟料烧成质量,降低能耗,需要探索新型优化控制方法.近似动态规划(ADP)综合神经网络、强化学习和动态规划等方法和技术,是一种新型优化方法.其中的双启发式动态规划(DHP)算法由于其评价网络的输出是代价函数关于状态量的偏导数,它具有动态性好、收敛速度快、控制精度高等优点.在分析水泥回转窑工艺的基础上,采用Elman神经回络建立回转窑系统的模型,并利用近似动态规划中的双重启发式动态规划算法设计回转窑温度优化控制器.仿真结果表明,在经历控制初期的波动后,回转窑烧成带温度逐渐趋于稳定,实现了对水泥回转窑的仿真控制.%Calcination process of cement clinker is a complex multi-variable large-disturbances and nonlinear system which is full of mass transfer, heat transfer, physical and chemical reactions. In order to reduce energy consumption and ensure the quality of cement clinker burning, it's necessary to explore new aptimal control methods to stabilize the temperature of rotary kiln. Approximate Dynamic Programming (ADP) integrated neural networks, reinforcement learning and dynamic programming techniques, is a new algorithm for optimal control. The dual heuristic dynamic programming (DHP) is an algorithm of ADP, whose output is a partial derivatrve of cost function with respect to state. It has many advantages such as good dynamics, fast convergence rate, high controlled resolution and so on. Based on the detailed analysis of rotary kiln technology, the model was established by Elman neural network, and the optimization controller was designed with the dual heuristic dynamic programming. The resuks show that, after the fluctuations in the early control period, the temperature of cement rotary kiln tends to

  14. 氧化锌资源化处理回转窑尾气二氧化硫%Zinc Oxide Processing Rotary Kiln Tail Tail Gas of Sulphur Dioxide

    Institute of Scientific and Technical Information of China (English)

    王成

    2012-01-01

    用氧化锌浆液吸收回转窑尾气SO2处理,再通过废酸解析出SO2和硫酸锌,SO2则返回制酸系统,硫酸锌返回湿法锌冶炼系统,达到实现物料资源化、环保达标的社会效益与经济效益。%Zinc oxide slurry absorption rotary kiln tail gas of SO2, through analysis of SO2 waste acid and zinc sul- fate, SO2 returned to the acid system, zinc sulfate returned wet zinc refining system, material resources was realized, and social and economic benefits of environmental standards were achieved.

  15. 回转窑热解城市垃圾制造中热值燃气的试验%EXPERIMENT ON MANUFACTURE MEDIUMHEATING VALUE FUEL GAS BY PYROLYZING MUNICIPAL REFUSE IN A ROTARY KILN

    Institute of Scientific and Technical Information of China (English)

    李爱民; 李晓东; 李水清; 严建华; 岑可法

    1999-01-01

    Manufacturing fuel gases by pyrolyzing municipal refuse is an attractive technology. A laboratory-scale externally heated rotary kiln was designed and developed, and a series of the pyrolysis experiments were done with paper,paper board,waste plastic(including PVC plastic and PE plastic),rubber,vegetable,wood cloth and orange husk were selected as the sample species of the main organic groups of municipal refuse.The yield and the heating value of the fuel gas were measured;The effects of moisture and size of raw materials on pyrolysis were studied by taking wood chips as an example and the effects of the heating methods on pyrolysis gas yield and the variations of gas composition and heating value during pyrolysis were discussed.At last,the efficiency of pyrolysis,the conversion fraction of fuel gas and gas yield were defined and the results of the experiments were analyzed in terms of such definitions.

  16. Measures on stabilizing the coal feeding system of rotary kiln and improving the accuracy of the feeding system%稳定回转窑喂煤系统提高喂煤精度的途径

    Institute of Scientific and Technical Information of China (English)

    史德深; 冯文毓

    2001-01-01

    从煤粉特性、煤粉仓结构、喂料及输送设备的性能等方面分析了影响回转窑喂煤系统喂煤精度的主要因素及存在的主要问题,在此基础上提出稳定喂煤系统,提高喂煤精度的途径。%Main factors and the existing problems of affecting the accuracy of the coal feeding system for rotary kiln were analyzed in terms of the properties of pulverized coal, structure of the pulverized coal storage bin, and the performance of the feeding and conveying equipment.Measures on stabilizing the coal feeding system and improving the accuracy of the feeding system were thus raised based on the above-mentioned analysis.

  17. Fuzzy & Predictive Control Strategy Applied to Industry Rotary Kiln Control System%模糊和预测控制在工业回转窑控制中的应用

    Institute of Scientific and Technical Information of China (English)

    蔡永昶

    2011-01-01

    Aiming at the automation control effect of Lithopone rotary kiln's calcination process and kilnhead temperature, which is the key process parameter,is not good, the software & hardware system were improved and perfected. According to the difficulty of product's performance index which has to be tested offline, and object structure characteristic and process flow, predictive control strategy was adopted to improve the control of calcination process, on the basis that kiln-head temperature was controlled to be more stable with the use of fuzzy & PID methods. The structure and configuration of hardware system, and the design method of the predictive controller were introduced in detail. The result of application shows the steady-state behavior of the kiln-head is better, and the stability and quality of product's performance index have been improved.%针对锌钡白工业回转窑煅烧过程和关键工艺参数窑头温度的自动控制效果不理想,对软硬件系统进行了改进和完善.根据产品性能指标只能离线检验这一难点,结合对象的结构特点和工艺流程,在采用模糊结合PID的方法对窑头温度进一步控制稳定的基础上,运用预测控制的方法改进了煅烧过程的控制.详细介绍了系统硬件结构和选型,预测控制器的设计方法.运行结果表明,窑头温度稳态性能得到较大改善,产品性能指标的稳定性和质量得到提高.

  18. 40 CFR 63.1204 - What are the standards for hazardous waste burning cement kilns that are effective until...

    Science.gov (United States)

    2010-07-01

    ... waste burning cement kilns that are effective until compliance with the standards under § 63.1220? 63... Operating Limits for Incinerators, Cement Kilns, and Lightweight Aggregate Kilns § 63.1204 What are the standards for hazardous waste burning cement kilns that are effective until compliance with the...

  19. Process development for utilizing asbestos cement waste in rotary kilns for the cement industry. Final report; Erarbeitung eines Verfahrens zur stofflichen Verwertung von zementgebundenen Asbestprodukten in Drehrohroefen fuer die Zementindustrie. Abschlussbericht

    Energy Technology Data Exchange (ETDEWEB)

    Schlegel, R.; Kieser, J.; Kraehner, A.

    1999-11-01

    The law for recycling and waste demands the utilization also for waste of asbestos cement (ac). The procedure of thermal utilization of ac in the flame of a rotary cement kiln was developed and patented by the research institute IBU-tec Weimar, Germany. The ac-material has to be pre-pulverized and grinded to a degree of fineness of R{sub 90}<15%. Considerations of safety engineering lead to the idea of common fine grinding of old oil (oo) and ac. This new procedure was searched in FuE-project in 1998/99 (financial support by BMBF). A mash of ac and oo was generated as a utilization product ready for firing which was injected into the flame of the rotary cement kiln. This particles of ac smelt to spherical shaped particles at a temperature above 1500 C. They were utilized by clinker formation. The material and gas stream leaving the kiln does not contain fibres of asbestos. This was demonstrated in a small equipment burning test. The industrial realization concerning cement plant Ruedersdorf, near Berlin, was searched, technologically described and safety engineeringly and financially assessed by a project study. Process-technical and financial advantages were seen for the dry fine grinding. The wet fine grinding with old oil could be used in cement plants using old oil as fuel. (orig.) [German] Das Kreislaufwirtschafts- und Abfallgesetz (1994) fordert u.a. die stoffliche Verwertung auch fuer Asbestzementabfaelle (AZ). Das vom Institut fuer Baustoff- und Umweltschutz-Technologie Weimar 1995 entwickelte und patentierte Verfahren zur thermischen Verwertung von AZ in der Flamme eines Zementdrehrohrofens erfuellt diese Forderung. Das AZ-Material muss vorzerkleinert und bis zur Rohmehlfeinheit (R{sub 90}<15%) feingemahlen werden. Sicherheitstechnische Ueberlegungen fuehrten zu der Idee, die Feinmahlung zusammen mit Altoel (AOe) zu erproben. Diese Verfahrensvariante wurde im Rahmen eines FuE-Projektes 1998/99 untersucht (finanzielle Foerderung durch das BMBF). Als

  20. Research on the characteristics of hydration of cement intermixed by the clinkers made in rotary kiln and shaft kiln%回转窑与立窑熟料混合配制水泥的水化特性研究

    Institute of Scientific and Technical Information of China (English)

    梁英; 程德铭; 冯庆革; 李浩璇

    2001-01-01

    The characteristics of hydration of cement intermixed by the clinkers made in rotary kiln and shaft kiln was studied under the same hydration condition through the analyses of hydration degree, chemical composition of liquid phase, XRD, DTA and SEM etc.. The results indicate that the hydration rate of the intermixed clinker at 1d was accelerated instead of being the simple sum of that of the starting clinkers. The intermix of cement did change the morphology of the hydrates while keeping the same types of hydrates. More needle and fibrous hydrates produced during the 1d hydration.%在相同的水化条件下,通过水化程度分析、水化液相分析、 XRD、 DTA和 SEM等方法研究了回转窑与立窑熟料混合配制的水泥的水化特性。结果表明,回转窑与立窑熟料混合后,其 1d水化速率并非两种水泥水化速率的简单加权,而是有明显加快;水泥浆体中的水化产物种类未改变,但改善了水化产物的形貌, 1d水泥浆体中生成了较多的针状和纤维状水化产物。

  1. A coincineração de resíduos em fornos de cimento: riscos para a saúde e o meio ambiente Co-incineration in cement kilns: health and environmental risks

    Directory of Open Access Journals (Sweden)

    Bruno Milanez

    2009-12-01

    Full Text Available O objetivo do artigo é discutir a forma como a coincineração de resíduos em fábricas de cimento vem crescendo no Brasil, bem como seus impactos sobre a saúde humana e o meio ambiente. Informações gerais sobre mercado e efeitos sobre a saúde foram obtidas através de revisão bibliográfica e alguns estudos de caso, escolhidos a partir de debate com integrantes da Rede Brasileira de Justiça Ambiental, foram construídos para ilustrar a situação no Brasil. Os estudos encontrados mostraram que, independente do nível de desenvolvimento tecnológico dos países, a saúde dos trabalhadores e das pessoas que moram próximas às fábricas de cimento vem sendo prejudicada pela poluição emitida pelas empresas de cimento, em especial por aquelas que praticam a coincineração. Além disso, no contexto brasileiro, a vulnerabilidade das instituições e populações afetadas tende a agravar este problema. Como conclusão, defende-se o aumento da capacidade institucional dos órgãos brasileiros responsáveis pelo monitoramento das atividades industriais, bem como uma rediscussão mais aprofundada dos aspectos políticos e éticos ligados ao transporte e comércio de resíduos industriais.In this article we discuss the development of hazardous waste co-incineration in cement kilns in Brazil as well as its impacts on health and the environment. Information was gathered through an extensive review on social and environmental impacts of co-incineration, and case studies, chosen after discussion with social movement representatives concerned with the co-incineration issue and related to the Brazilian Network on Environmental Justice, are described to illustrate the reality of co-incineration in Brazil. Studies showed that workers and community health suffers negative impacts from such practices in high-, middle- and low-income countries. In the Brazilian context, the institutional and social vulnerability intensifies these problems. To conclude, we

  2. 40 CFR 63.1220 - What are the replacement standards for hazardous waste burning cement kilns?

    Science.gov (United States)

    2010-07-01

    ... hazardous waste burning cement kilns? 63.1220 Section 63.1220 Protection of Environment ENVIRONMENTAL... Waste Combustors Replacement Emissions Standards and Operating Limits for Incinerators, Cement Kilns... burning cement kilns? (a) Emission and hazardous waste feed limits for existing sources. You must...

  3. Increased Coal Replacement in a Cement Kiln Burner by Feeding a Mixture of Solid Hazardous Waste and Shredded Plastic Waste

    OpenAIRE

    Ariyaratne, W.K.Hiromi; Melaaen, Morten Christian; Tokheim, Lars-André

    2013-01-01

    The present study aims to find the maximum possible replacement of coal by combined feeding of plastic waste and solid hazardous waste mixed with wood chips (SHW) in rotary kiln burners used in cement kiln systems. The coal replacement should be achieved without negative impacts on product quality, emissions or overall operation of the process. A full-scale experiment was carried out in the rotary kiln burner of a cement kiln by varying SHW and plastic waste feeding rates. Experimental ...

  4. ROTARY SCREW SYSTEMS IN CEMENT

    OpenAIRE

    2016-01-01

    The article presents results of research of rotary-screw systems in relation to the creation of rotary kilns for the annealing of-cuttings in the preparation of cement clinker. Using the proposed design, in comparison with known designs of similar purpose, it significantly improves performance, reduces size and power consumption through the use of rotary screw systems in the form of screw rotors and drums made hollow with sidewalls assembled from separate strips or plates of different geometr...

  5. 石灰回转窑尾气余热利用的一种新工艺%New technology of waste heat utilization for lime rotary kiln

    Institute of Scientific and Technical Information of China (English)

    夏明; 刘增; 程伟丰; 项志军

    2015-01-01

    介绍了一种石灰回转窑尾气余热利用新工艺,并得出结论:采用热管式烟气-软水换热器回收石灰回转窑尾气余热的新工艺对石灰回转窑尾气余热加以回收,不仅可以充分利用回转窑尾气余热,节能降耗,保护环境,还可以产生可观的经济效益。%This paper introduces a new technology of waste heat utilization for tail gas of lime rotary kiln by flue gas-soft water thermal tubular exchanger,and concludes that the technology can not only make the most of waste heat of tail gas,save energy,reduce consumption and protect environment,but also can bring considerable economic benefit.

  6. Engineering Situation of Rotary Kiln Incineration System on Hazardous Wastes%危险废物回转窑焚烧系统工程概述

    Institute of Scientific and Technical Information of China (English)

    张东伟; 杨红芬; 高明智

    2010-01-01

    介绍了回转窑焚烧系统成功应用于危险废物处置的工程实例,从工艺流程、二英有效控制、运行自动化等方面阐述了回转窑焚烧工艺集中处置危险废物的成熟性、可靠性.

  7. Flame image-based burning state recognition for rotary kiln sintering process%基于火焰图像的回转窑烧成状态识别方法研究

    Institute of Scientific and Technical Information of China (English)

    李帷韬; 周晓杰; 柴天佑

    2011-01-01

    Accurate recognition of burning state is considered to be the critical issue in sintering process control of rotary kiln. In this study, we propose a new method for burning state recognition with the goal of achieving more reliable state recognition. Firstly, A Gabor filter is employed as the pre-processing step to distinguish material and flame zones with distinguishable texture properties. In our study, a new approach is proposed to design an optimal compact filter bank. Then, from the filtered flame image database, eigen-flame images are found using principal component analysis, and global features are extracted through correlating each flame image with the eigen-flame images. Finally , the feature vectors are classified using probabilistic neural network pattern classifier. The proposed new method is validated through extensive experimental studies.%烧成带状态的准确识别是回转窑烧结过程中最为关键的一环.给出了一种新颖的基于火焰图像的烧成状态识别方法.首先,基于一种新颖的设计方法得到的压缩Gabor滤波器组作为预处理阶段,增强具有不同纹理特性的物料区域和火焰区域的可分性.然后,对预处理后的火焰图像采用主成分分析寻找特征火焰图像,通过关联每幅火焰图像与特征火焰图像提取火焰图像的全局特征向量,最终经由概率神经元网络分类器对特征向量进行分类识别.实验结果表明了该方法的有效性.

  8. Depositformation and corrosion in incinerators; Belagsbildung und Korrosion in Abfallverbrennungsanlagen

    Energy Technology Data Exchange (ETDEWEB)

    Pfrang-Stotz, G.; Seifert, H. [Forschungszentrum Karlsruhe GmbH Technik und Umwelt (Germany); Reichelt, J. [IBR, Hirschberg (Germany)

    2004-07-01

    In a project of Karlsruhe Research Center (FZK) in the field of applied mineralogy, the mineralogical cycle of solids in the incinerator process was investigated for conventional incinerators with different grid types, a fluidized bed combustor of a sewage sludge incineration plant, and the rotary kiln of the THERESA test facility of FZK. The mineralogical investigations covered cakings inside the boiler, deposits on superheater surfaces and economizers, and phase transformations in the sulfate structures of deposits in convective boilers. The investigations may serve as a tool for process description, e.g. for identifying optimal fluidized bed temperatures, or for investigating damage phenomena like slagging of evaporator heating surface liners, interactions between cakings and liners, deposits on superheater surfaces and economizers, and as indicators for the corrosion processes to be expected. [German] Im Rahmen eines F+E-Projektes des Forschungszentrums Karlsruhe (FZK) wird im Bereich der angewandten Mineralogie der mineralogische Kreislauf der Feststoffe innerhalb von Abfallverbrennungsanlagen - fuer unterschiedliche Rostsysteme konventioneller Muellverbrennungsanlagen, die Wirbelschichtfeuerung einer Klaerschlammverbrennungsanlage sowie fuer die Drehrohrtechnik der Versuchsanlage THERESA des FZK - untersucht. Die mineralogischen Untersuchungen der Anbackungen im Kesselraum, der Ablagerungen auf Ueberhitzerflaechen und Economisern sowie der Phasentransformationen innerhalb der Sulfatstrukturen von Ablagerungen im konvektiven Kesselbereich koennen sowohl als Instrument zur Prozessbeschreibung, z.B. zur Bestimmung der Gutbett-Temperatur, als auch zur Begutachtung von Schadensfaellen innerhalb der Anlagen, wie Verschlackungen auf den Ausmauerungen der Verdampferheizflaechen, Wechselwirkung von Anbackungen und Ausmauerung, Ablagerung auf den Ueberhitzerflaechen und Economisern sowie als Indikator fuer zu erwartende Korrosionsvorgaenge eingesetzt werden.

  9. Celadon of Yue Kiln

    Institute of Scientific and Technical Information of China (English)

    2012-01-01

    正Celadon of Yue Kiln comes from the famous ancient Chinese Yue kiln in Southern China. The earliest porcelain was successfully made in this very kiln in the Eastern Han Dynasty, so it is also honored as the "mother porcelain". The kiln stopped producing at the end of the Northern Song Dynasty and the early Southern

  10. 一种回转窑余热回收用集热器的实验研究及其结构优化%Experimental measurement and structure optimization of heat recovery exchangers on rotary kilns

    Institute of Scientific and Technical Information of China (English)

    殷谦; 杜文静; 纪兴林; 程林

    2016-01-01

    A novel heat recovery exchanger installed on the rotary kiln shell surface is proposed in this paper. The heat recovery exchanger contains water tubes and coiled pipes, which function as the radiative and the convective heat transfer surfaces, respectively. Numerical studies and experimental measurements are carried out to investigate the heat transfer characteristics of the heat exchanger. Several optimization models are proposed with the heat transfer area, the pressure drop and the modified entropy generation numbers set as the objective functions. The models describe the relation between the heat transfer rates and structural parameters of the heat recovery exchanger, i.e. the tube length, the tube numbers and the tube diameter. The optimized design parameters are obtained by applying the genetic algorithm toolbox in Matlab. The results indicate that the optimized heat transfer areas of water tubes and coiled pipes are decreased by 15% and 20%, respectively. The corresponding pressure drop is significantly decreased after optimization. In the optimization process, the modified entropy generation numbers are decreased due to fluid friction, while the modified entropy generation numbers remain unchanged due to heat transfer.%减少回转窑表面的散热损失对冶金、化工等高耗能行业的节能减排具有重要意义。针对现有窑表面集热器回收效率较低的现状,提出了一种新型集热器,并通过实验测量与数值计算分析了其换热性能。建立了集热器换热量与管长、管径及管子数等结构参数的数学关系,分别以换热面积、进出口压降以及改进的熵产数为优化目标,利用遗传算法分别对其进行了结构设计,结果表明,优化后集热器的辐射换热所需的换热面积减小15%,对流换热所需的换热面积减少20%左右。优化后两种形式的换热面所消耗的泵功明显减少。优化后集热器的传热熵产数与

  11. Life cycle assessment of the use of alternative fuels in cement kilns: A case study.

    Science.gov (United States)

    Georgiopoulou, Martha; Lyberatos, Gerasimos

    2017-07-14

    The benefits of using alternative fuels (AFs) in the cement industry include reduction of the use of non-renewable fossil fuels and lower emissions of greenhouse gases, since fossil fuels are replaced with materials that would otherwise be degraded or incinerated with corresponding emissions and final residues. Furthermore, the use of alternative fuels maximizes the recovery of energy. Seven different scenaria were developed for the production of 1 ton of clinker in a rotary cement kiln. Each of these scenaria includes the use of alternative fuels such as RDF (Refuse derived fuel), TDF (Tire derived fuel) and BS (Biological sludge) or a mixture of them, in partial replacement of conventional fuels such as coal and pet coke. The purpose of this study is to evaluate the environmental impacts of the use of alternative fuels in relation to conventional fuels in the kiln operation. The Life Cycle Assessment (LCA) methodology is used to quantify the potential environmental impacts in each scenario. The interpretation of the results provides the conclusion that the most environmentally friendly prospect is the scenario based on RDF while the less preferable scenario is the scenario based on BS. Copyright © 2017 Elsevier Ltd. All rights reserved.

  12. Consolidated Incineration Facility waste burn test. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Burns, D.B.

    1995-01-11

    The Savannah River Technology Center (SRTC) is Providing technical support for start-up and operation of the Consolidated Incineration Facility. This support program includes a series of pilot incineration tests performed at the Environmental Protection Agency`s (EPA`s) Incineration Research Facility (MF) using surrogate CIF mixed wastes. The objectives for this test program included measuring incinerator offgas particulate loading and size distributions as a function of several operating variables, characterizing kiln bottom ash and offgas particulates, determining heavy metal partition between the kiln bottom ash and incinerator stack gas, and measuring kiln organics emissions (particularly polychlorinated dioxins and furans). These tests were designed to investigate the effect of the following operating parameters: Incineration Temperature; Waste Feed Rate; Waste Density; Kiln Solids Residence Time; and Waste Composition. Tests were conducted at three kiln operating temperatures. Three solid waste simulants were burned, two waste mixtures (paper, plastic, latex, and PVC) with one containing spiked toxic organic and metal compounds, and one waste type containing only paper. Secondary Combustion Chamber (SCC) offgases were sampled for particulate loading and size distribution, organic compounds, polychlorinated dibenzo[p]dioxins and polychlorinated dibenzofurans (PCDD/PCDF), metals, and combustion products. Kiln bottom ash and offgas particulates were characterized to determine the principal elements and compounds comprising these secondary wastes.

  13. 化工危险废物焚烧技术探讨%Study on Incineration Technology About Chemical Hazardous Wastes

    Institute of Scientific and Technical Information of China (English)

    王亦农; 李小勇

    2011-01-01

    文章在调查研究的基础上,指出了焚烧法是化工危险废物比较好的处置方法,并探讨了危险废物焚烧的技术要求、工艺及尾气净化处理。选择回转窑焚烧炉为今后焚烧技术的发展方向。%According to the research,we pointed out that incineration is the better disposal methods for chemical hazardous wastes,and discussed the technical requirements.crafts.and exhaust gas purification about incineration, concluding that rotary kiln incinerato

  14. Analysis on chemical valence of chromium in residual MgO-Cr2O3 bricks for cement rotary kilns and RH fur-naces%水泥回转窑和RH炉用镁铬残砖中铬价态分析

    Institute of Scientific and Technical Information of China (English)

    姚晨臣; 王亚娟; 杨晓; 宋秀娟; 马娟; 李爽; 叶国田

    2014-01-01

    为了弄清含铬耐火材料是否在使用过程中都会形成六价铬化合物,采用XRD、XPS 和ICP等手段分析了水泥回转窑烧成带用镁铬残砖及RH炉(浸渍管)用镁铬残砖中Cr6+的存在情况。结果表明:水泥回转窑烧成带用镁铬残砖中有六价铬化合物存在,并且含量较高;RH炉(浸渍管)用镁铬残砖中没有发现六价铬化合物。这表明,并非在所有应用环境中含铬耐火材料都会生成六价铬化合物。%In order to investigate whether hexavalent chromium is formed in all Cr2O3-containing refractories during service,XRD,XPS and ICP were used to determine the chemical valence of chromium in residual MgO-Cr2O3 bricks for firing zone of cement rotary kilns and RH furnaces (snorkel).The results show that Cr6+is detected in the residual MgO-Cr2O3 bricks for cement rotary kilns,but not in the bricks for RH fur-naces,indicating that hexavalent chromium does not form in all applications of Cr2O3-containing refractories.

  15. 水泥窑处理工业废物的工厂实验研究%Plant Test of Industrial Waste Disposal in a Cement Kiln

    Institute of Scientific and Technical Information of China (English)

    刘阳生; 韩杰; 白庆中

    2003-01-01

    Destruction of industrial waste in cement rotary kilns (CRKs) is an alternative technology for thetreatment of certain types of industrial waste (IW). In this paper, three typical types of industrial wastes wereco-incinerated in the CRK at Beijing Cement Plant to determine the effects of waste disposal (especially solid wastedisposal) on the quality of clinker and the concentration of pollutants in air emission. Experimental results showthat (1) waste disposal does not affect the quality of clinker and fly ash, and fly ash after the IW disposal can still beused in the cement production, (2) heavy metals from IW are immobilized and stabilized in the clinker and cement,and (3) concentration of pollutants in air emission is far below than the permitted values in the China NationalStandard-Air Pollutants Emission Standard (GB 16297-1996).

  16. 40 CFR 63.1205 - What are the standards for hazardous waste burning lightweight aggregate kilns that are effective...

    Science.gov (United States)

    2010-07-01

    ... Emissions Standards and Operating Limits for Incinerators, Cement Kilns, and Lightweight Aggregate Kilns... must not discharge or cause combustion gases to be emitted into the atmosphere that contain: (1) For...) Rapid quench of the combustion gas temperature at the exit of the (last) combustion chamber (or exit...

  17. Environmental life-cycle comparisons of two polychlorinated biphenyl remediation technologies: incineration and base catalyzed decomposition.

    Science.gov (United States)

    Hu, Xintao; Zhu, Jianxin; Ding, Qiong

    2011-07-15

    Remediation action is critical for the management of polychlorinated biphenyl (PCB) contaminated sites. Dozens of remediation technologies developed internationally could be divided in two general categories incineration and non-incineration. In this paper, life cycle assessment (LCA) was carried out to study the environmental impacts of these two kinds of remediation technologies in selected PCB contaminated sites, where Infrared High Temperature Incineration (IHTI) and Base Catalyzed Decomposition (BCD) were selected as representatives of incineration and non-incineration. A combined midpoint/damage approach was adopted by using SimaPro 7.2 and IMPACTA2002+ to assess the human toxicity, ecotoxicity, climate change impact, and resource consumption from the five subsystems of IHTI and BCD technologies, respectively. It was found that the major environmental impacts through the whole lifecycle arose from energy consumption in both IHTI and BCD processes. For IHTI, primary and secondary combustion subsystem contributes more than 50% of midpoint impacts concerning with carcinogens, respiratory inorganics, respiratory organics, terrestrial ecotoxity, terrestrial acidification/eutrophication and global warming. In BCD process, the rotary kiln reactor subsystem presents the highest contribution to almost all the midpoint impacts including global warming, non-renewable energy, non-carcinogens, terrestrial ecotoxity and respiratory inorganics. In the view of midpoint impacts, the characterization values for global warming from IHTI and BCD were about 432.35 and 38.5 kg CO(2)-eq per ton PCB-containing soils, respectively. LCA results showed that the single score of BCD environmental impact was 1468.97 Pt while IHTI's score is 2785.15 Pt, which indicates BCD potentially has a lower environmental impact than IHTI technology in the PCB contaminated soil remediation process.

  18. Emission of greenhouse gases from controlled incineration of cattle manure.

    Science.gov (United States)

    Oshita, Kazuyuki; Sun, Xiucui; Taniguchi, Miki; Takaoka, Masaki; Matsukawa, Kazutsugu; Fujiwara, Taku

    2012-01-01

    Greenhouse gas emission is a potential limiting factor in livestock farming development. While incineration is one approach to minimize livestock manure, there are concerns about significant levels of nitrogen and organic compounds in manure as potential sources of greenhouse gas emissions (N2O and CH4). In this study, the effects of various incineration conditions, such as the furnace temperature and air ratio on N2O and CH4 formation behaviour, of cattle manure (as a representative livestock manure) were investigated in a pilot rotary kiln furnace. The results revealed that N2O emissions decreased with increasing temperature and decreasing air ratio. In addition, CH4 emissions tended to be high above 800 degrees C at a low air ratio. The emission factors for N2O and CH4 under the general conditions (combustion temperature of 800-850 degrees C and air ratio of 1.4) were determined to be 1.9-6.0% g-N2O-N/g-N and 0.0046-0.26% g-CH4/g-burning object, respectively. The emission factor for CH4 differed slightly from the published values between 0.16 and 0.38% g-CH4/g-burning object. However, the emission factor for N2O was much higher than the currently accepted value of 0.7% g-N2O-N/g-N and, therefore, it is necessary to revise the N2O emission factor for the incineration of livestock manure.

  19. 浅谈环形双膛石灰窑的技术优势及改进%Brief Discussion on the Technical Advantage and Improvement of Rotary Double Hearth Kiln

    Institute of Scientific and Technical Information of China (English)

    郭丽丽

    2015-01-01

    Through the method of comparative analysis, this paper introduces the technological advantages, such as "advanced type of kiln type, uniform temperature distribution, production stability", and so on. Then resolve the production practice of some problems occurred in the project, improve the lime kiln in the technology. Finally, the type of supporting equipment for this type of kiln, so that it can adapt to the use of various gas conditions.%通过对比分析的方法,介绍了环形双膛石灰窑“窑型先进、燃烧温度分布均匀、生产稳定”等技术优势。并通过生产实践对工程中出现的一些问题进行解析,使石灰窑在技术上有了很大改进。最后,对此窑型的配套设备重新设计,使之能够适应各种煤气使用工况。

  20. 基于变粒度仿反馈机制的回转窑烧成状态智能认知方法%Variable Granularity and Simulated Feedback Mechanism Based Burning State Intelligent Cognitive Method of Rotary Kiln Sintering Process

    Institute of Scientific and Technical Information of China (English)

    陈克琼; 王建平; 李帷韬; 赵丽欣

    2015-01-01

    An improved compressed Gabor filter bank is used for flame image pre-processing, and the scale-invariant feature transform descriptor is combined with bag of visual words and latent semantic analysis to extract the local configuration features of the flame image region of interests. A simple feature space is constructed based on the definition of feature resolution, cognitive granular entropy, and feature weight in the given level of cognitive information granularity. The multi-dimensional reverse normal particle cloud model of training samples is generated and the pattern classifier is constructed based on cloud-membership to obtain the burning state classification rules of rotary kiln sintering process. Variable granularity and simulated feedback mechanism based burning state intelligent cognitive method of rotary kiln sintering process is presented based on the definition of cognitive error. Experiments show that the proposed method is superior in cognizing the burning state to other methods.%采用改进的压缩Gabor滤波器组对火焰图像进行预处理,由比例不变特征变换描述符、视觉单词本和潜在语义分析结合的方法提取火焰图像感兴趣区域局部形态特征.在给定的认知信息粒度层次中基于特征分辨度、认知粒度熵和特征权值的定义,构建相应的简约特征空间.生成多类训练样本的多维逆向正态粒子云模型,并基于云隶属度构造模式分类器获取回转窑烧成状态分类规则.基于认知误差的定义,给出基于变粒度仿反馈机制的回转窑烧成状态智能认知方法.实验表明,文中方法对回转窑烧成状态认知效果较优.

  1. Optimum feeding rate of solid hazardous waste in a cement kiln burner

    OpenAIRE

    2013-01-01

    Solid hazardous waste mixed with wood chips (SHW) is a partly CO2 neutral fuel, and hence is a good candidate for substituting fossil fuels like pulverized coal in rotary kiln burners used in cement kiln systems. SHW is used in several cement plants, but the optimum substitution rate has apparently not yet been fully investigated. The present study aims to find the maximum possible replacement of coal by SHW, without negatively affecting the product quality, emissions and overall operation of...

  2. Semi-Industrial Experimental Study of Preparation Ferronickel by Rotary Kiln Direct Reduction on Mangshi Silicate Nickel Ores in Yunnan%芒市硅酸镍矿回转窑直接还原制备镍铁半工业试验研究

    Institute of Scientific and Technical Information of China (English)

    肖军辉; 冯启明; 王振; 王德志

    2012-01-01

    The Mangshi silicate nickel crude ores in Yunnan contained Ni grade of 1. 02% , Fe grade of 8. 94% , and MgO grade of 31. 11 % , which belonged to the typical type of silicate nickel ore high in magnesium and low in iron. Because magnesium oxide content was rather high, according to the small test research results, in the roasting process adding CX accelerating agent and ZX addition agent by oneself research and development to improve reduction of nickel and enhance ferronickel conversion rate. Using the characteristic of both nickel and iron belonging to ferromagnetism metals and easy dissolving in oxide of iron, adding hematite as activating a-gent, providing activated carrier for forming ferronickel, and then improving the ferronickel product index. Semi-industrial experimental study was conducted with Φ1200 mm × 15000 mm rotary kiln to check the feasibility of separation and metallurgy combination flowsheet of direct reduction-gravity separation-magnetic separation to process Mangshi silicate nickel ores. The high-temperature zone was 1150 ~ 1200 ℃ in B sect, 950 ~ 1000 ℃ in C sect, roasting time was 90 min, dosage of coke was 20% , dosage of accelerator (CX) was 20% .dosage of additives (ZX) was 1% , dosage of hematite was 15% , after the roasting condition experiment of rotary kiln, the ferronickel product index was ideal. Under the roasting comprehensive condition, the rotary kiln 72 h continuous stable technological parameter was conducted to further check the stability of roasting condition and feasibility of technology, adopting gravity separation-magnetic separation technology recovery of ferronickel from roasting products and getting the whole technological process ferronickel product index: grade of nickel was 12. 29% , content of iron was 30.05% , recovery of nickel was 90. 99% . Therefore direct reduction-gravity separation-magnetic separation technology by rotary kiln had the favorable effect on processing the Mangshi silicate nickel ore type

  3. Incineration technologies

    CERN Document Server

    Buekens, Alfons

    2013-01-01

    Waste incineration is the art of completely combusting waste, while maintaining or reducing emission levels below current emission standards. Where possible, objectives include the recovering of energy as well as the  combustion residues.  Successful waste incineration makes it possible to achieve a deep reduction in waste volume, obtain a compact and sterile residue, and eliminate a wide array of pollutants. This book places waste incineration within the wider context of waste management, and demonstrates that, in contrast to landfills and composting, waste incineration can eliminate objectionable and hazardous properties such as flammability and toxicity, result in a significant reduction in volume, and destroy gaseous and liquid waste streams leaving little or no residues beyond those linked to flue gas neutralization and treatment. Moreover, waste incineration sterilizes and destroys putrescible matter, and produces usable heat.  Incineration Technologies first appeared as a peer-reviewed contribution ...

  4. 40 CFR 63.1203 - What are the standards for hazardous waste incinerators that are effective until compliance with...

    Science.gov (United States)

    2010-07-01

    ... Operating Limits for Incinerators, Cement Kilns, and Lightweight Aggregate Kilns § 63.1203 What are the....1219? (a) Emission limits for existing sources. You must not discharge or cause combustion gases to be... percent oxygen provided that the combustion gas temperature at the inlet to the initial particulate...

  5. 40 CFR 82.270 - Prohibitions.

    Science.gov (United States)

    2010-07-01

    ...: (1) Liquid injection incineration; (2) Reactor cracking; (3) Gaseous/fume oxidation; (4) Rotary kiln incineration; (5) Cement kiln; (6) Radiofrequency plasma destruction; or (7) An EPA-approved...

  6. 替代燃料对水泥窑用方镁石-复合尖晶石材料的侵蚀%Corrosion of alternative fuels to periclase-compound spinel bricks for cement rotary kilns

    Institute of Scientific and Technical Information of China (English)

    陈树江; 刘耀闻; 李国华; 张国栋; 郝明选; 袁林

    2015-01-01

    This paper aims at researching the produced atmosphere corrosion during the calcination of ce-ment clinker using combustible wastes as substitute fuels to periclase-compound spinel bricks for burning zone of cement kilns.Firstly,chemical reactions between V2 O5 and high purity magnesia or magnesium alu-minate spinel at 1 500 ℃ were researched.Secondly,periclase-compound spinel crucible specimens were prepared at 1 600 ℃ using high purity magnesia,ferruginous magnesia,and hercynite as raw materials;the corrosion medium was prepared using 50% cement clinker,25% rubber tyre and 25% petroleum coke;the static crucible corrosion tests were carried out at 1 450 ℃ for 3 h.The microstructure and phase composition of the corroded specimens were analyzed by SEMand XRD,respectively.It is found that (1)V2 O5 reacts with MgO from spinel forming corundum and magnesium vanadate accompanied by a large volume expansion, deteriorating the spinel structure,thus damaging the brick structure,so when the substitute fuels are used for cement kilns,magnesium aluminate spinel is not a suitable raw material for periclase-compound spinel bricks;(2)the produced acid gases such as SO3 and V2 O5 during the combustion of alternative fuels pene-trate into the bricks along pores and crystal interfaces,gather in pores and crystal interfaces,react with CaO and MgO from periclase-compound spinel bricks forming Ca3 (VO4 )2 ,Mg3 (VO4 )2 ,CaSO4 and MgSO4 ac-companied by volume effect,which is disadvantage to the brick stability;additionally,the acid gases react with C2 S forming low melting phases and CaSO4 ,which goes against the stability of kiln coating.%为了解采用可燃性废弃物作为替代燃料煅烧水泥熟料时产生的气氛对水泥窑烧成带用方镁石-复合尖晶石砖的侵蚀情况,首先进行了化学试剂 V2 O5分别与高纯镁砂和镁铝尖晶石砂在1500℃下的反应试验;然后以高纯镁砂、高铁镁砂、铁铝尖晶石砂为原料,于1600℃

  7. Modification of the inlet to the tertiary air duct in the cement kiln installation

    Directory of Open Access Journals (Sweden)

    Borsuk Grzegorz

    2016-12-01

    Full Text Available Rotary kiln installation forms a very complex system, as it consists of various components which affect cement production. However, some problems with particle settling are encountered during operation of tertiary air installation. This paper reports on the results of a study into gas-particle flow in a tertiary air duct installation. This flow was calculated using Euler method for air motion and Lagrange method for particle motion. The results in this paper demonstrate that study focus on the tertiary air installation is a practical measure without the analysis of other processes in the rotary kiln. A solution to this problem offers several alternatives of modifying the inlet to the tertiary air duct. As a result of numerical calculations, we demonstrate the influence of geometry of a rotary kiln modification on the number of large particles transported in the tertiary air duct. The results indicate that in order to reduce large particles, rotary kiln head geometry needs to be modified, and a particle settler should be installed at its outlet.

  8. 危险废物焚烧工程烟气治理工艺设计%Process Design on the Treatment of Flue Gas from Hazardous Waste Incineration

    Institute of Scientific and Technical Information of China (English)

    岳强; 范亚民; 耿磊; 郑晖; 王金龙

    2012-01-01

    Based on the characteristics of flue gas from hazardous waste rotary kiln, the process of waste heat boiler, quench tower, activated carbon adsorption, bag-type dust collector, wet deacidification was put forward. It can effectively inhibit the resynthesis of dioxins. And the flue gas can reach the standard of Pollution Control Standard for Hazardous Wastes Incineration (GB 18484—2001) after treatment.%根据危险废物回转窑焚烧烟气的特点,提出采用余热锅炉、急冷塔、活性炭吸附、布袋除尘、湿法脱酸的烟气治理工艺,可有效抑制二恶英的再合成,排放的烟气能够达到GB 18484-2001危险废物焚烧污染控制标准的要求.

  9. The effect of alternative fuel combustion in the cement kiln main burner on production capacity and improvement with oxygen enrichment.

    OpenAIRE

    Ariyaratne, W.K.Hiromi; Melaaen, Morten Christian; Tokheim, Lars-André

    2013-01-01

    A mathematical model based on a mass and energy balance for the combustion in a cement rotary kiln was developed. The model was used to investigate the impact of replacing about 45 % of the primary coal energy by different alternative fuels. Refuse derived fuel, waste wood, solid hazardous waste and liquid hazardous waste were used in the modeling. The results showed that in order to keep the kiln temperature unchanged, and thereby maintain the required clinker quality, the production capa...

  10. Mass and number size distributions of emitted particulates at five important operation units in a hazardous industrial waste incineration plant.

    Science.gov (United States)

    Lin, Chi-Chi; Huang, Hsiao-Lin; Hsiao, Wen-Yuan

    2016-01-01

    Past studies indicated particulates generated by waste incineration contain various hazardous compounds. The aerosol characteristics are very important for particulate hazard control and workers' protection. This study explores the detailed characteristics of emitted particulates from each important operation unit in a rotary kiln-based hazardous industrial waste incineration plant. A dust size analyzer (Grimm 1.109) and a scanning mobility particle sizer (SMPS) were used to measure the aerosol mass concentration, mass size distribution, and number size distribution at five operation units (S1-S5) during periods of normal operation, furnace shutdown, and annual maintenance. The place with the highest measured PM10 concentration was located at the area of fly ash discharge from air pollution control equipment (S5) during the period of normal operation. Fine particles (PM2.5) constituted the majority of the emitted particles from the incineration plant. The mass size distributions (elucidated) made it clear that the size of aerosols caused by the increased particulate mass, resulting from work activities, were mostly greater than 1.5 μm. Whereas the number size distributions showed that the major diameters of particulates that caused the increase of particulate number concentrations, from work activities, were distributed in the sub micrometer range. The process of discharging fly ash from air pollution control equipment can significantly increase the emission of nanoparticles. The mass concentrations and size distributions of emitted particulates were different at each operation unit. This information is valuable for managers to take appropriate strategy to reduce the particulate emission and associated worker exposure.

  11. Kilns and Firing Structures

    OpenAIRE

    Nicholson, Paul

    2010-01-01

    The purpose of firing pottery is to change clay, a plastic material, into ceramic, which is aplastic. Examined here are structures designed to fire pottery or faience or to make glass (although the latter might be better described as furnaces). Firing can take place in an open, bonfire-like environment, which can also be enclosed as a firing structure. Beyond this is the development of the true kiln of which there are two main types: updraft and downdraft. The first of these is by far the mos...

  12. Studies on the production of building material grade slag from hazardous-waste incineration plants; Untersuchungen zur Herstellung einer Schlacke mit Baustoffqualitaet aus Sondermuellverbrennungsanlagen

    Energy Technology Data Exchange (ETDEWEB)

    Reich, J.; Herbel, J.D.; Pasel, C. [Duisburg Univ. (Gesamthochschule) (Germany). Fachgebiet Abfalltechnik

    1998-09-01

    In an attempt to restore the competitive power of hazardous-waste incineration within the present legal framework, plant operators have in some cases lowered disposal prices below the break-even point; in this respect there is no further room for improvement. One approach towards a new marketable solution could be to use rotary kilns not only for disposal but also as production plants. This could be achieved by means of input control and loading materials. If, for example, the slag remaining after combustion could be made to meet building material specifications, thus providing a marketable product, then rotary kilns would be able to serve as production plants for a secondary raw material. If it should prove possible in the course of manufacturing campaigns to develop slags from hazardous-waste incineration plants to a marketable product, then operators will thus have complied to the demand of the Law on Recycling and Waste Management for waste avoidance and that of the Emission Control Law for residue recycling. Targeted use of suitable loading materials for quality improvement could enable operators of hazardous-waste incineration plants to secure a new strategic position on the market as building material manufacturers and utilise existing plant capacities. [Deutsch] Um die Sonderabfallverbrennung im Rahmen der rechtlichen Vorgaben wieder konkurrenzfaehig zu machen, haben die Anlagenbetreiber die Entsorgungspreise teilweise unter die Grenze der Kostendeckung zurueckgenommen; hier besteht kein Spielraum mehr. Ein neuer, marktgerechter Ansatz koennte sich dann ergeben, wenn die Drehrohroefen statt als Beseitigungsaggregate durch Inputsteuerung und Zuschlaege eventuell auch als Produktionsanlagen einzusetzen waeren. Wenn z.B. die Schlacke, als Rueckstand aus der Verbrennung, als ein im Baustoffmarkt absetzbares Produkt nach Qualitaetskriterien gezielt hergestellt wuerde, koennte der Drehrohrofen als Produktionsanlage fuer einen Sekundaerrohstoff betrieben werden

  13. Energy recovery from wastes : experience with solid alternative fuels combustion in a precalciner cement kiln

    OpenAIRE

    Tokheim, Lars-André; Gautestad, Tor; Axelsen, Ernst Petter; Bjerketvedt, Dag

    2001-01-01

    Today virtually all cement clinker burning processes take place in rotary kilns. A mixture of calcareous and argilaceous materials is heated to a temperature of about 1450 °C. In this process decarbonation followed by partial fusion occurs, and nodules of so-called clinker are formed. The cooled clinker is mixed with a few percent of gypsum, and ground into a fine meal – cement. The most modern cement kilns are equipped with a precalciner, in which most of the calcium carbonate...

  14. Rotary Transformer

    Science.gov (United States)

    McLyman, Colonel Wm. T.

    1996-01-01

    None given. From first Par: Many spacecraft (S/C) and surface rovers require the transfer of signals and power across rotating interfaces. Science instruments, antennas and solar arrays are elements needing rotary power transfer for certain (S/C) configurations. Delivery of signal and power has mainly been done by using the simplest means, the slip ring approach. This approach, although simple, leaves debris generating noise over a period of time...The rotary transformer is a good alternative to slip rings for signal and power transfer.

  15. Rotary ATPases

    Science.gov (United States)

    Stewart, Alastair G.; Sobti, Meghna; Harvey, Richard P.; Stock, Daniela

    2013-01-01

    Rotary ATPases are molecular rotary motors involved in biological energy conversion. They either synthesize or hydrolyze the universal biological energy carrier adenosine triphosphate. Recent work has elucidated the general architecture and subunit compositions of all three sub-types of rotary ATPases. Composite models of the intact F-, V- and A-type ATPases have been constructed by fitting high-resolution X-ray structures of individual subunits or sub-complexes into low-resolution electron densities of the intact enzymes derived from electron cryo-microscopy. Electron cryo-tomography has provided new insights into the supra-molecular arrangement of eukaryotic ATP synthases within mitochondria and mass-spectrometry has started to identify specifically bound lipids presumed to be essential for function. Taken together these molecular snapshots show that nano-scale rotary engines have much in common with basic design principles of man made machines from the function of individual “machine elements” to the requirement of the right “fuel” and “oil” for different types of motors. PMID:23369889

  16. Rotary capacitor

    CERN Multimedia

    1971-01-01

    The rotating wheel of the rotary capacitor representing the most critical part of the new radio-frequency system of the synchro-cyclotron. The three rows of teeth on the circumference of the wheel pass between four rows of stator blades with a minimum clearance of 1 mm at a velocity of 1700 rev/min.

  17. District heating by radiant heat recovery from cement kilns

    Energy Technology Data Exchange (ETDEWEB)

    Caputo, Antonio C.; Palumbo, Mario; Pelagagge, Pacifico M.; Salini, Paolo [University of L' Aquila, Monteluco (Italy). Dept. of Mechanical, Energy and Management Engineering]. E-mail: caputo@ing.univaq.it; palumbo@ing.univaq.it; pelmar@ing.univaq.it; salini@ing.univaq.it

    2008-07-01

    Heat loss from rotary kilns may represent a significant percentage of the total energy input especially in high energy-intensive industrial sectors such as cement production. In this paper the technical and economic feasibility of recovering radiant heat lost through the kiln surface, by means of a secondary external shell acting as a heat exchanger for a transfer fluid, is evaluated for district heating purposes. At first the system architecture is outlined and a technical and economical model addressing both the performances and cost estimation for the heat exchanger and the district heating network is developed. Subsequently, a parametric profitability analysis is carried out with reference to some relevant parameters characterizing the available recoverable waste heat and the size of the heat distribution network, namely the distance between kiln and user area and extension of the district heating network. This is made to obtain a mapping of the conditions were the proposed heat recovery system is economically feasible. In the paper it is demonstrated that the relevant heat consumption of cement production may make the district heating option for heat recovery a viable one even in case of low density of inhabitants in the surroundings of the plant. Furthermore significant fuel savings and emission reductions are achieved respect the adoption of traditional residential boilers. author)

  18. Test burn with PCB-oil in a local cement kiln in Sri Lanka.

    Science.gov (United States)

    Karstensen, Kåre Helge; Mubarak, Azeez M; Gunadasa, H N; Wijagunasekara, Bandulasoma; Ratnayake, Niranjanie; Alwis, Ajith De; Fernando, Jayavilal

    2010-02-01

    The production and use of polychlorinated biphenyls (PCBs) have ceased and most developed countries have disposed off their stocks long time ago. PCBs can however still be found in the environment and one important source is accumulated stocks in developing countries. Sound treatment of PCB is costly and most developing countries do not have dedicated hazardous waste incinerators or non-combustion technologies available for domestic disposal and can usually not afford export. High temperature cement kilns have been used to treat organic hazardous wastes in developed countries for decades and shown to constitute a sound option if well managed and controlled. In contrast to dedicated hazardous waste incinerators and other treatment techniques, cement kilns are already in place in virtually every country and may constitute a treatment option. The objective of this study was therefore to carry out the first test burn with PCB-oil in a developing country cement kiln and to assess its feasibility and destruction performance. The 3 d test burn demonstrated that the Sri Lankan cement kiln was able to destroy PCB in an irreversible and environmental sound manner without causing any new formation of PCDD/PCDF or HCB. The destruction and removal efficiency (DRE) was better than 99.9999% at the highest PCB feeding rate.

  19. Combustion Technology for Incinerating Wastes from Air Force Industrial Processes.

    Science.gov (United States)

    1984-02-01

    waste for energy (not recycling cement kiln dust for clinker ) to be distinguishable from a commercial hazardous waste incinerator in -" its potential...ORGANIZATION NAME AND ADDRESS 10 PROGRAM ELEMENT . PROJECT, TASK . National Bureau of Standards AREA & WORK UNIT NUMBERS Washington D.C. 20234 PE 63723F JON...high temperature combustion zone transit time which significantly exceeds fuel droplet burnout and mixing times, and (4) employing afterburners

  20. Combustion of large solid fuels in cement rotary kilns

    OpenAIRE

    2012-01-01

    Cementindustrien har en stor interesse i at erstatte fossile brændsler med alternative brændsler, med henblik på at minimere omkostninger og reducere CO2-emissioner. Disse alternativebrændsler er primært faste brændsler som affaldsbaserede brændsler (RDF), brugte dæk (TDF), kød- og benmel (MBM), træaffald, kloakslam, papir, pap og plastic. Alternativ brændsels andelen af den totale energi varierer meget fra region til region, men generelt er der en tendens til stigende anvendelse af alternati...

  1. Sulfur Release during Alternative fuels Combustion in Cement Rotary Kilns

    OpenAIRE

    Cortada Mut, Maria del Mar; Dam-Johansen, Kim; Glarborg, Peter; Nørskov, Linda Kaare

    2014-01-01

    Cement production is an energy-intensive process, whic h has traditionally been dependent on fossil fuels. However, the usage of selected waste, biomass, and by-products with recoverable calorific value, defined as alternative fuels, is increasing and their combustion is mo re challenging compared to fossil fuels, due to the lack of experience in handling the different and va rying combustion characteristics caused by different chemical and physical properties, e.g. higher moisture content an...

  2. Kiln emissions and potters' exposures.

    Science.gov (United States)

    Hirtle, B; Teschke, K; van Netten, C; Brauer, M

    1998-10-01

    Some ten thousand British Columbia potters work in small private studios, cooperative facilities, educational institutions, or recreation centers. There has been considerable concern that this diffuse, largely unregulated activity may involve exposures to unacceptable levels of kiln emissions. Pottery kiln emissions were measured at 50 sites--10 from each of 5 categories: professional studios, recreation centers, elementary schools, secondary schools, and colleges. Area monitoring was done 76 cm from firing kilns and 1.6 m above the floor to assess breathing zone concentrations of nitrogen dioxide, carbon monoxide, sulfur dioxide, fluorides, aldehydes, aluminum, antimony, arsenic, barium, beryllium, boron, cadmium, chromium, cobalt, copper, gold, iron, lead, lithium, magnesium, manganese, mercury, nickel, selenium, silver, vanadium, and zinc. Personal exposures to the same metals were measured at 24 sites. Almost all measured values were well below permissible concentrations for British Columbia work sites and American Conference of Governmental Industrial Hygienists (ACGIH) threshold limit values (TLVs) with the following two exceptions. A single firing duration (495 minute) acrolein measurement adjacent to an electric kiln (0.109 ppm) exceeded these guidelines. One 15-minute sulfur dioxide measurement collected adjacent to a gas kiln (5.7 ppm) exceeded the ACGIH short-term exposure limit. The fact that concentrations in small, ventilated kiln rooms ranked among the highest measured gives rise to concern that unacceptable levels of contamination may exist where small kiln rooms remain unventilated. Custom designed exhaust hoods and industrial heating, ventilating, and air-conditioning systems were the most effective ventilation strategies. Passive diffusion and wall/window fans were least effective.

  3. 40 CFR 63.1219 - What are the replacement standards for hazardous waste incinerators?

    Science.gov (United States)

    2010-07-01

    ... Combustors Replacement Emissions Standards and Operating Limits for Incinerators, Cement Kilns, and...) Emission limits for existing sources. You must not discharge or cause combustion gases to be emitted into... percent oxygen, provided that the combustion gas temperature at the inlet to the initial...

  4. Study on the melting characteristics of slag from the incinerator of hazardous wastes containing fluorine and chlorine%含氟氯类危险废物焚烧灰渣的熔融特性研究

    Institute of Scientific and Technical Information of China (English)

    钱剑杰; 蒋旭光; 王飞; 张月辉; 沈兴龙

    2011-01-01

    While the hazardous wastes containing fluorine and chlorine were incinerated in the rotary kiln incinerator,the slag was melted because of the low fusion temperature.The molten slag stuck on the inner side of rotary kiln,leading to the instable operation of the incinerator.Analytical reagents (SiO2,Al2O3,CaO,Fe2O3,Al2O3,NaCl,KCl and NaF) were substituted for slag components of this kind of hazardous waste to investigate the melting characteristics.Neural network analysis was used to predict the slag fusion temperatures of hazardous wastes containing fluorine and chlorine.The experimental results showed that SiO2,Al2O3 and CaO increased the slag fusion temperature,and Na2O decreased fusion temperature sharply.Effect of NaF on slag fusion temperature of this kind of hazardous waste was dependent on the content of NaF.Neural network-predicted slag fusion temperatures agreed well with the experimental values.%为了解决低熔点含氟氯类危险废物(简称"危废")在回转窑焚烧炉内燃烧时,灰渣熔化导致窑内结圈的问题,实验采用氧化物分析纯(SiO2、Al2O3、CaO、Fe2O3、Al2O3)和NaCl、KCl、NaF分析纯来模拟危废炉渣组分,研究了危废焚烧炉灰渣的熔融特性,并采用神经网络预测危废灰渣的熔融温度.结果表明,SiO2、Al2O3和CaO能够提高危废炉渣的熔融温度,Na2O会大幅度降低危废炉渣的熔融温度,NaF对危废炉渣熔融温度的影响与NaF的含量有关.神经网络计算结果显示,危废灰渣熔融温度的预测值和实验值吻合较好.

  5. A Pottery Electric Kiln Using Decompression

    Science.gov (United States)

    Naoe, Nobuyuki; Yamada, Hirofumi; Nakayama, Tetsuo; Nakayama, Minoru; Minamide, Akiyuki; Takemata, Kazuya

    This paper presents a novel type electric kiln which fires the pottery using the decompression. The electric kiln is suitable for the environment and the energy saving as the pottery furnace. This paper described the baking principle and the baking characteristic of the novel type electric kiln.

  6. Disposal of waste or excess high explosives. Final report. [Incineration

    Energy Technology Data Exchange (ETDEWEB)

    1977-01-01

    The ''Disposal of Waste or Excess High Explosives'' project began January 1971. Various methods of disposal were investigated with the conclusion that incineration, at major ERDA facilities, would be the most feasible and safest method with the least cost and development time required. Two independent incinerator concepts were investigated: a rotary type for continuous processing and an enclosed pit type for batch processing. Both concepts are feasible; however, it is recommended that further investigations would be required to render them acceptable. It is felt that a larger effort would be required in the case of the rotary incinerator. The project was terminated (December 1976) prior to completion as a result of a grant of authority by the Texas Air Control Board allowing the ERDA Pantex Plant to continue indefinitely outdoor burning of explosives.

  7. Socio-environmental Impacts Associated with Burning Alternative Fuels in Clinker Kilns

    Directory of Open Access Journals (Sweden)

    F. B. Mainier

    2013-08-01

    Full Text Available The pollutants found in emissions from cement plants depend on the processes used and the operation of the clinker kilns. Another crucial aspect concerns the characteristics of raw materials and fuels. The intensive use of fuels in rotary kilns of cement plants and the increasing fuel diversification, including fuels derived from coal and oil, from a multitude of industrial waste and from biomass, charcoal and agricultural waste (sugarcane bagasse, rice husk, is increasing the possibilities of combinations or mixtures of different fuels, known as blends. Thus, there are socio-environmental impacts associated with the burning of alternative fuels in clinker kilns. In view of the growing trend of entrepreneurs who want to target the waste produced in their unit and of the owners of the cement plants who want to reduce their production costs by burning a waste with lower cost than conventional fuels, it is necessary to warn that a minimum level of environmental care should be followed regarding these decisions. It is necessary to monitor the points of emission from cement kilns and in the wider area influenced by the plant, in order to improve environmental quality. Laboratory studies of burning vulcanised rubber contaminated with arsenic simulate the burning of used tyres in cement clinker kilns producing SO2 and As2O3.

  8. Solar lumber kiln. Final report

    Energy Technology Data Exchange (ETDEWEB)

    1977-01-01

    The purpose of this project was to establish design parameters for the construction of small scale (1000 board foot capacity) lumber drying kiln which derives its thermal energy from the sun. Results of a six month monitoring period are presented, as well as second generation design considerations and simplified control logic. (LEW)

  9. Combustion of solid alternative fuels in the cement kiln burner

    DEFF Research Database (Denmark)

    Nørskov, Linda Kaare

    , and particle size and shape. A one-dimensional mathematical model of the rotary kiln flame is developed to evaluate the influence of fuel properties and combustion system parameters on the fuel burnout and flame temperature profile. Two alternative fuel cases are simulated; dried sewage sludge and refuse...... derived fuel firing. Firing sewage sludge or refused derived fuel with large particles and high moisture contents at conditions similar to a coal fired flame results in an elongated flame and a burnout time exceeding the available time in suspension. Fuel pretreatment, i.e. grinding and drying...... and applying O2 enrichment it is found that full conversion of the large alternative fuel particles may be reached. The simplified mathematical model may serve as a tool for predicting the effect of introducing new fuels on burnout behaviour, and flame properties such as flame length and gas temperature...

  10. Optimum feeding rate of solid hazardous waste in a cement kiln burner

    Directory of Open Access Journals (Sweden)

    W.K. Hiromi Ariyaratne, Morten C. Melaaen, Lars-André Tokheim

    2013-01-01

    Full Text Available Solid hazardous waste mixed with wood chips (SHW is a partly CO2 neutral fuel, and hence is a good candidate for substituting fossil fuels like pulverized coal in rotary kiln burners used in cement kiln systems. SHW is used in several cement plants, but the optimum substitution rate has apparently not yet been fully investigated. The present study aims to find the maximum possible replacement of coal by SHW, without negatively affecting the product quality, emissions and overall operation of the process. A full-scale experiment was carried out in the rotary kiln burner of a cement plant by varying the SHW substitution rate from 0 to 3 t/hr. Clinker quality, emissions and other relevant operational data from the experiment were analysed using fuel characteristics of coal and SHW. The results revealed that SHW could safely replace around 20% of the primary coal energy without giving negative effects. The limiting factor is the free lime content of the clinker. Results from the present study were also compared with results from a previous test using meat and bone meal.

  11. Optimum feeding rate of solid hazardous waste in a cement kiln burner

    Energy Technology Data Exchange (ETDEWEB)

    Ariyaratne, W.K. Hiromi; Melaaen, Morten C.; Tokheim, Lars-Andre [Telemark University College, Faculty of Technology, Kjoelnes Ring 56, P.O. Box 203, N-3901, Porsgrunn (Norway)

    2013-07-01

    Solid hazardous waste mixed with wood chips (SHW) is a partly CO2 neutral fuel, and hence is a good candidate for substituting fossil fuels like pulverized coal in rotary kiln burners used in cement kiln systems. SHW is used in several cement plants, but the optimum substitution rate has apparently not yet been fully investigated. The present study aims to find the maximum possible replacement of coal by SHW, without negatively affecting the product quality, emissions and overall operation of the process. A full-scale experiment was carried out in the rotary kiln burner of a cement plant by varying the SHW substitution rate from 0 to 3 t/hr. Clinker quality, emissions and other relevant operational data from the experiment were analysed using fuel characteristics of coal and SHW. The results revealed that SHW could safely replace around 20% of the primary coal energy without giving negative effects. The limiting factor is the free lime content of the clinker. Results from the present study were also compared with results from a previous test using meat and bone meal.

  12. INVESTIGATIONS ON OPERATION OF ROTARY TILTING FURNACES

    Directory of Open Access Journals (Sweden)

    S. L. Rovin

    2016-01-01

    Full Text Available Rotary tilting furnace (RTF is a new type of fuel furnaces, that provide the most efficient heating and recycling of polydisperse materials. The paper describes results of the investigations on thermal processes in the RTF, movement of materials and non-isothermal gas flow during kiln rotary process. The investigations have been carried out while using physical and computer simulations and under actual operating conditions applying the pilot plant. Results of the research have served as a basis for development of recommendations on the RTF calculations and designing and they have been also used for constructional design of a rotary tilting furnace for heating and melting of cast iron chips, reduction smelting of steel mill scale, melting of aluminum scrap, melting of lead from battery scrap. These furnaces have a high thermal efficiency (~50 %, technological flexibility, high productivity and profitability. Proven technical solutions for recycling of ferrous and non-ferrous metals develop the use of RTF in the foundry and metallurgical industry as the main technological unit for creation of cost-effective small-tonnage recycling of metal waste generated at the plants. The research results open prospects for organization of its own production for high-quality charging material in Belarus in lieu of imported primary metal. The proposed technology makes it possible to solve environmental challenge pertaining to liquidation of multi-tonnage heaps of metal-containing wastes.

  13. Lime kiln dust as a potential raw material in portland cement manufacturing

    Science.gov (United States)

    Miller, M. Michael; Callaghan, Robert M.

    2004-01-01

    In the United States, the manufacture of portland cement involves burning in a rotary kiln a finely ground proportional mix of raw materials. The raw material mix provides the required chemical combination of calcium, silicon, aluminum, iron, and small amounts of other ingredients. The majority of calcium is supplied in the form of calcium carbonate usually from limestone. Other sources including waste materials or byproducts from other industries can be used to supply calcium (or lime, CaO), provided they have sufficiently high CaO content, have low magnesia content (less than 5 percent), and are competitive with limestone in terms of cost and adequacy of supply. In the United States, the lime industry produces large amounts of lime kiln dust (LKD), which is collected by dust control systems. This LKD may be a supplemental source of calcium for cement plants, if the lime and cement plants are located near enough to each other to make the arrangement economical.

  14. Dynamic Modeling and Analysis of the Large-Scale Rotary Machine with Multi-Supporting

    Directory of Open Access Journals (Sweden)

    Xuejun Li

    2011-01-01

    Full Text Available The large-scale rotary machine with multi-supporting, such as rotary kiln and rope laying machine, is the key equipment in the architectural, chemistry, and agriculture industries. The body, rollers, wheels, and bearings constitute a chain multibody system. Axis line deflection is a vital parameter to determine mechanics state of rotary machine, thus body axial vibration needs to be studied for dynamic monitoring and adjusting of rotary machine. By using the Riccati transfer matrix method, the body system of rotary machine is divided into many subsystems composed of three elements, namely, rigid disk, elastic shaft, and linear spring. Multiple wheel-bearing structures are simplified as springs. The transfer matrices of the body system and overall transfer equation are developed, as well as the response overall motion equation. Taken a rotary kiln as an instance, natural frequencies, modal shape, and response vibration with certain exciting axis line deflection are obtained by numerical computing. The body vibration modal curves illustrate the cause of dynamical errors in the common axis line measurement methods. The displacement response can be used for further measurement dynamical error analysis and compensation. The response overall motion equation could be applied to predict the body motion under abnormal mechanics condition, and provide theory guidance for machine failure diagnosis.

  15. 电改袋技术在回转窑窑头烟气净化中的应用%Application of ESP Retroft to FF Technology in Rotary Kiln Back’s Flue Gas Cleaning System of New Dry Cement Process

    Institute of Scientific and Technical Information of China (English)

    章潮鸿

    2012-01-01

      在对水泥生产线篦冷机尾气除尘进行分析的基础上,提出了电除尘改袋式除尘的必要性,可有效控制新型干法窑烟尘和粉尘的排放浓度;针对具体案例的使用结果进行了阐述。%  The important point of environmental protection at the new dry cement kiln is that how to effectively control the concentration of dust emission under the new environmental standards in China. This paper puts forward the necessity of ESP retroft to FF technology based on the analysis on cement processing tail gas dedusting, and an introduction of the use result of specifc case concerned.

  16. Nuclear waste incineration technology status

    Energy Technology Data Exchange (ETDEWEB)

    Ziegler, D.L.; Lehmkuhl, G.D.; Meile, L.J.

    1981-07-15

    The incinerators developed and/or used for radioactive waste combustion are discussed and suggestions are made for uses of incineration in radioactive waste management programs and for incinerators best suited for specific applications. Information on the amounts and types of radioactive wastes are included to indicate the scope of combustible wastes being generated and in existence. An analysis of recently developed radwaste incinerators is given to help those interested in choosing incinerators for specific applications. Operating information on US and foreign incinerators is also included to provide additional background information. Development needs are identified for extending incinerator applications and for establishing commercial acceptance.

  17. Plant Test of Industrial Waste Disposal in a Cement Kiln

    Institute of Scientific and Technical Information of China (English)

    刘阳生; 韩杰; 等

    2003-01-01

    Destruction of industrial waste in cement rotary kilins(CRKs) is an alternative technology for the treatment of certain types of industrial waste(IW).In this paper,three typical types of industrial wastes were co-incinerated in the CRK at Beijing Cement Plant to determine the effects of waste disposal(especially solid waste disposal )on the quality of clinker and the concentration of pollutants in air emission.Experimental results show that(1) waste disposal does not affect the quality of clinker and fly ash,and fly ash after the IW disposal can still be used in the cement production,(2) heavy metals from IW are immobilized and stabilized in the clinker and cement,and (3) concentration of pollutants in air emission is far below than the permitted values in the China National Standard-Air Pollutants Emission Standard(GB 16297-1996).

  18. Design and use of refactory for rotary klin system%水泥回转窑系统耐火材料的设计与使用

    Institute of Scientific and Technical Information of China (English)

    汪海滨; 李思源

    2013-01-01

      耐火材料是保证水泥回转窑正常运行的重要材料,其产品性能、设计水平和砌筑技术等均会影响其使用寿命,并影响窑的运转率和熟料产质量。分析了窑系统运行时耐火材料所承受的应力,详细介绍了水泥回转窑常用耐火材料的品种与性能,在此基础上,对水泥回转窑烧成系统各部分耐火衬材料衬里的设计作了详细分析介绍。%  Refractory is the important material guarantee normal running of cement rotary kiln, and its performance,design level and masonry technology impact its service life and running rate of kiln and clinker quality. The stress beared by refractory when the kiln sy⁃tem run was analysed. The varieties and performances of frequently-used refractory for cement rotary kiln were introduced in detail, and on that basis, the design of refractory lining in firing system of rotary kiln was analysed and introduced.

  19. Full-Scale Incineration System Demonstration Verification Test Burns at the Naval Battalion Construction Center, Gulfport, Mississippi. Volume 3. Treatability Tests. Part 2

    Science.gov (United States)

    1991-07-01

    Frequencya Location b Contingencyc, Rotary Kiln Combustion air Annubar Continually i0 .. d air feed rate Burner flame Flame detector Continually 11 -.d Outlet... Annubar Continually 14 -.d feed rate Burner flame Flame detector Continually 15 -_d Pressure drop Differential Continually 16 Repair as soon across

  20. Rotary filtration system

    Science.gov (United States)

    Herman, David T.; Maxwell, David N.

    2011-04-19

    A rotary filtration apparatus for filtering a feed fluid into permeate is provided. The rotary filtration apparatus includes a container that has a feed fluid inlet. A shaft is at least partially disposed in the container and has a passageway for the transport of permeate. A disk stack made of a plurality of filtration disks is mounted onto the shaft so that rotation of the shaft causes rotation of the filtration disks. The filtration disks may be made of steel components and may be welded together. The shaft may penetrate a filtering section of the container at a single location. The rotary filtration apparatus may also incorporate a bellows seal to prevent leakage along the shaft, and an around the shaft union rotary joint to allow for removal of permeate. Various components of the rotary filtration apparatus may be removed as a single assembly.

  1. Increasing Energy Efficiency and Reducing Emissions from China's Cement Kilns. Audit Report of Two Cement Plants in Shandong Province, China

    Energy Technology Data Exchange (ETDEWEB)

    Price, Lynn [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Hasanbeigi, Ali [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Zhou, Nan [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Thekdi, Arvind [E3M, Inc., St. Paul, MN (United States); Lan, Wang [China Building Materials Academy, Beijing (China)

    2011-07-01

    The study documented in this report was initiated in order to conduct an energy assessment and to identify the relationship between combustion issues and emissions from cement kilns. A new suspension preheater/precalciner (NSP) rotary cement kiln at one cement manufacturing facility (referred to as Shui Ni 1 in this report) and a vertical shaft kiln (VSK) at another cement manufacturing facility (referred to as Shui Ni 2 in this report), which are both in Shandong Province, were selected to conduct the energy and emission assessments through collection of data. Based on analysis of the data collected during this assessment, several actions are suggested that could lead to reduction in coal use and reduction in emission of gaseous pollutants from the system.

  2. Incineration by accelerator; Incineration par accelerateur

    Energy Technology Data Exchange (ETDEWEB)

    Cribier, M.; FIoni, G.; Legrain, R.; Lelievre, F.; Leray, S.; Pluquet, A.; Safa, H.; Spiro, M.; Terrien, Y.; Veyssiere, Ch.

    1997-01-01

    The use MOX fuel allows to hope a stabilization of plutonium production around 500 tons for the French park. In return, the flow of minor actinides is increased to several tons. INCA (INCineration by Accelerator), dedicated instrument, would allow to transmute several tons of americium, curium and neptunium. It could be able to reduce nuclear waste in the case of stopping nuclear energy use. This project needs: a protons accelerator of 1 GeV at high intensity ( 50 m A), a window separating the accelerator vacuum from the reactor, a spallation target able to produce 30 neutrons by incident proton, an incineration volume where a part of fast neutrons around the target are recovered, and a thermal part in periphery with flows at 2.10 {sup 15} n/cm{sup 2}.s; a chemical separation of elements burning in thermal (americium) from the elements needing a flow of fast neutrons. (N.C.). 28 refs.

  3. 27 CFR 9.27 - Lime Kiln Valley.

    Science.gov (United States)

    2010-04-01

    ... 27 Alcohol, Tobacco Products and Firearms 1 2010-04-01 2010-04-01 false Lime Kiln Valley. 9.27... OF THE TREASURY LIQUORS AMERICAN VITICULTURAL AREAS Approved American Viticultural Areas § 9.27 Lime Kiln Valley. (a) Name. The name of the viticultural area described in this section is “Lime Kiln...

  4. 7 CFR 300.2 - Dry Kiln Operator's Manual.

    Science.gov (United States)

    2010-01-01

    ... 7 Agriculture 5 2010-01-01 2010-01-01 false Dry Kiln Operator's Manual. 300.2 Section 300.2... SERVICE, DEPARTMENT OF AGRICULTURE INCORPORATION BY REFERENCE § 300.2 Dry Kiln Operator's Manual. (a) The Dry Kiln Operator's Manual, which was published in August 1991 as Agriculture Handbook No. 188 by...

  5. Kiln Mouth Replacement of Rotary Kiln%回转窑窑口筒体的更换

    Institute of Scientific and Technical Information of China (English)

    韩涛

    2010-01-01

    @@ 1 前言 我公司6号窑φ4m×56m回转窑自2001年运行以来,由于浇注料的脱落,导致窑口护板严重烧蚀,引起窑口段节和冷风套不同程度变形,对回转窑的正常运转造成隐患.存在的主要问题是:(1)窑口段节变形有扩大化趋势,影响到了镶砖的质量,窑体的径向跳动较大.

  6. Nanomaterial disposal by incineration

    Science.gov (United States)

    As nanotechnology-based products enter into widespread use, nanomaterials will end up in disposal waste streams that are ultimately discharged to the environment. One possible end-of-life scenario is incineration. This review attempts to ascertain the potential pathways by which ...

  7. JV Task-Long-Kiln NOx Reduction Study

    Energy Technology Data Exchange (ETDEWEB)

    Bruce Folkedahl; Joshua Strege; Darren Schmidt; Lingbu Kong

    2008-07-01

    Field sampling was conducted by the Energy & Environmental Research Center at two Lafarge North America cement kiln locations in Canada. Emissions including SO{sub x}, NO{sub x}, and particulate were measured and reported at various locations throughout the kilns. At each site data were collected on two kilns during field sampling. However, only Kiln 1 at the Ravena site was utilized for modeling efforts. Experimental work was then conducted to estimate the effectiveness of various NO{sub x} control techniques on limiting both NO{sub x} and SO{sub x} emissions in cement kiln exhaust. Theory-based models were constructed to estimate both NO{sub x} and SO{sub x} emissions from cement kilns. These models were then applied to estimating the impact of various NO{sub x} control strategies on kiln exhaust emissions. The sulfur model constructed as part of this work was successful at predicting SO{sub 2} emissions and sulfur capture in the Alpena kiln. This model is designed to run as a postprocessing step that uses the output of a NO{sub x} model as input. With an accurate NO{sub x} model, the sulfur model may prove to be a valuable tool in estimating the impact of kiln modifications on sulfur emissions. The NO{sub x} model was also applied to model several operating scenarios on three of Lafarge's kilns: Alpena 20/21, Alpena 22/23, and Ravena 1. The predictions of the flue gas temperature at the kiln feed end, the kiln shell heat loss, the quality of clinker, and the excess O{sub 2} in the flue gas are consistent with the audit data. The developed simulation tool in this project has proven to be an effective way to investigate the NO{sub x} emissions, to optimize kiln performance, and to assess changes in operating condition on kiln performance.

  8. Analysis on the source of raw material of the celadon bodies from Zhanggongxiang kiln and Qingliangsi kiln by PIXE

    Institute of Scientific and Technical Information of China (English)

    ZHAO Weijuan; GUO Musen; JIN Wenqing; LI Guoxia; XIE Jianzhong; Guo Min; Lu Xiaoke; GAO Zhengyao; CHEN Huansheng; Zhang Bin; SUN Xinmin

    2004-01-01

    The proton induced X-ray emission (PIXE) is used to measure the chemical ingredients of seven main elements of each sample of celadon body from Qingliangsi kiln in Baofeng County and Zhanggongxiang kiln in Ruzhou City.The PIXE data are then analyzed by fuzzy cluster method,and the trend cluster diagram is obtained to determine their relation of classification and provenance. The result shows that the producing area of raw material of Ru porcelain bodies is concentrated in Qingliangsi kiln, while that of celadon bodies is slightly scattered in Zhanggongxiang kiln. The raw material origin of Ru porcelain bodies from Qingliangsi kiln in Baofeng County is different from that of Zhanggongxiang kiln in Ruzhou City. The materials of Ru Guan porcelain bodies and Ru Civil porcelain bodies in Qingliangsi kiln are basically the same.

  9. An Improved Rotary Mechanism Engine

    Directory of Open Access Journals (Sweden)

    M.L Kumar

    1977-01-01

    Full Text Available Developments in the field of rotary engines have been reviewed. Potential of scissor action type rotary engine with suitable innovations on linkage and multirotor configuration has been brought out.

  10. Smart hybrid rotary damper

    Science.gov (United States)

    Yang, C. S. Walter; DesRoches, Reginald

    2014-03-01

    This paper develops a smart hybrid rotary damper using a re-centering smart shape memory alloy (SMA) material as well as conventional energy-dissipating metallic plates that are easy to be replaced. The ends of the SMA and steel plates are inserted in the hinge. When the damper rotates, all the plates bend, providing energy dissipating and recentering characteristics. Such smart hybrid rotary dampers can be installed in structures to mitigate structural responses and to re-center automatically. The damaged energy-dissipating plates can be easily replaced promptly after an external excitation, reducing repair time and costs. An OpenSEES model of a smart hybrid rotary was established and calibrated to reproduce the realistic behavior measured from a full-scale experimental test. Furthermore, the seismic performance of a 3-story moment resisting model building with smart hybrid rotary dampers designed for downtown Los Angeles was also evaluated in the OpenSEES structural analysis software. Such a smart moment resisting frame exhibits perfect residual roof displacement, 0.006", extremely smaller than 18.04" for the conventional moment resisting frame subjected to a 2500 year return period ground motion for the downtown LA area (an amplified factor of 1.15 on Kobe earthquake). The smart hybrid rotary dampers are also applied into an eccentric braced steel frame, which combines a moment frame system and a bracing system. The results illustrate that adding smart hybrid rotaries in this braced system not only completely restores the building after an external excitation, but also significantly reduces peak interstory drifts.

  11. Rotary mechanical latch

    Science.gov (United States)

    Spletzer, Barry L.; Martinez, Michael A.; Marron, Lisa C.

    2012-11-13

    A rotary mechanical latch for positive latching and unlatching of a rotary device with a latchable rotating assembly having a latching gear that can be driven to latched and unlatched states by a drive mechanism such as an electric motor. A cam arm affixed to the latching gear interfaces with leading and trailing latch cams affixed to a flange within the drive mechanism. The interaction of the cam arm with leading and trailing latch cams prevents rotation of the rotating assembly by external forces such as those due to vibration or tampering.

  12. Assessment of air pollutant emissions from brick kilns

    Science.gov (United States)

    Rajarathnam, Uma; Athalye, Vasudev; Ragavan, Santhosh; Maithel, Sameer; Lalchandani, Dheeraj; Kumar, Sonal; Baum, Ellen; Weyant, Cheryl; Bond, Tami

    2014-12-01

    India has more than 100,000 brick kilns producing around 250 billion bricks annually. Indian brick industry is often a small scale industry and third largest consumer of coal in the country. With the growing demand for building materials and characterised by lack of pollution control measures the brick industry has a potential to cause adverse effects on the environment. This paper presents assessment of five brick making technologies based on the measurements carried out at seventeen individual brick kilns. Emissions of PM, SO2, CO and CO2 were measured and these emissions were used to estimate the emission factors for comparing the emissions across different fuel or operating conditions. Estimated emission from brick kilns in South Asia are about 0.94 million tonnes of PM; 3.9 million tonnes of CO and 127 million tonnes of CO2 per year. Among various technologies that are widely used in India, Zig zag and vertical shaft brick kilns showed better performance in terms of emissions over the traditional fixed chimney Bull's trench kilns. This suggests that the replacement of traditional technologies with Zig zag, vertical shaft brick kilns or other cleaner kiln technologies will contribute towards improvements in the environmental performance of brick kiln industry in the country. Zig zag kilns appear to be the logical replacement because of low capital investment, easy integration with the existing production process, and the possibility of retrofitting fixed chimney Bull's trench kilns into Zig zag firing.

  13. 预分解窑熟料煅烧%Burning Clinker in the Precalcining Kiln

    Institute of Scientific and Technical Information of China (English)

    冯晓梅

    2011-01-01

    Basic production proccss of the silicatc cement are to make raw meal;burning clinker and making into cement.The burning clinker is the core of cement preduction.The rotary kiln is main equipment of the burning clinker system,it consists of the tube-shaped object,support installation.driving installation and seal up installation etc.%硅酸盐水泥的基本生产过程是生料制备、熟料煅烧和水泥制成.熟料煅烧是水泥厂生产的核心,回转窑是熟料煅烧系统中的主要设备,回转窑主要由筒体、支承装置,传动装置、密封装置等组成.

  14. Rotary jagas stipendiume

    Index Scriptorium Estoniae

    2009-01-01

    Pärnu Rotary klubi aastapäevapeol 11. mail Ammende villas anti stipendium viiele Pärnumaa noorele, teiste seas pälvis preemia Pärnu Ülejõe Gümnaasiumi muusikaõpetaja Fred Rõigas ja Pärnu Muusikakoolis trompetit õppiv Chris Sommer

  15. Rotary jagas stipendiume

    Index Scriptorium Estoniae

    2009-01-01

    Pärnu Rotary klubi aastapäevapeol 11. mail Ammende villas anti stipendium viiele Pärnumaa noorele, teiste seas pälvis preemia Pärnu Ülejõe Gümnaasiumi muusikaõpetaja Fred Rõigas ja Pärnu Muusikakoolis trompetit õppiv Chris Sommer

  16. Wood colour related to kiln drying

    OpenAIRE

    Sundqvist, Bror

    2000-01-01

    Raised temperature in artificial drying has led to some changes of wood products such as colour and strength etc. For special treatment of wood-products with clearly modified properties, among them colour, is often high temperature and steam used industrially. Knowledge about the colour rendering from wood that is subjected to heat under humid conditions and/or artificial drying, especially kiln drying, is thus of interest. It is also of interest to understand the chemical background, for the...

  17. Use of RDF as a kiln fuel. Final report

    Energy Technology Data Exchange (ETDEWEB)

    None

    1980-10-01

    Refuse derived fuel (RDF) has been experimented with and/or proposed for use in kilns for the production of portland cement, lime, and expanded shale (a form of lightweight aggregate). Technological issues affecting the use of RDF in kilns are reviewed as are the results of trials in which RDF has been used as a kiln fuel. Three future research/demonstration projects for addressing the major unresolved issues are discussed. These projects are: a lime plant trial; a trial in a pre-calcining furnace; and an extended trial in a cement kiln.

  18. Digital Kilns and Furnaces——the Development Direction of Industrial Kilns and Furnaces in the 21st Century

    Institute of Scientific and Technical Information of China (English)

    WANG Xiaoming; HUANG Zhichu; ZHANG Jiafan

    2006-01-01

    The digital manufacturing theory is applied to the special manufacturing equipments--industrial kilns and furnaces; the concept of digital kilns & furnaces is put forward. The present status of research and application for digital technologies in fuel industrial kilns & furnaces is also introduced. Then, take the case of gas fuel kilns & furnaces, their main key technical issues are discussed. Digital kilns & furnaces as an important constituent of the digital equipments are the crucial base of the digital manufacturing. The value of research on digital kilns & furnaces and the application prospect are undoubted. It will improve product quality, reduce the manpower cost, enhance product market competitive ability, promote comprehensively tradition industries such as ceramics, metallurgy industry,and so on.

  19. Piezoelectric Rotary Tube Motor

    Science.gov (United States)

    Fisher, Charles D.; Badescu, Mircea; Braun, David F.; Culhane, Robert

    2011-01-01

    A custom rotary SQUIGGLE(Registered TradeMark) motor has been developed that sets new benchmarks for small motor size, high position resolution, and high torque without gear reduction. Its capabilities cannot be achieved with conventional electromagnetic motors. It consists of piezoelectric plates mounted on a square flexible tube. The plates are actuated via voltage waveforms 90 out of phase at the resonant frequency of the device to create rotary motion. The motors were incorporated into a two-axis postioner that was designed for fiber-fed spectroscopy for ground-based and space-based projects. The positioner enables large-scale celestial object surveys to take place in a practical amount of time.

  20. Rotary deformity in degenerative spondylolisthesis

    Energy Technology Data Exchange (ETDEWEB)

    Kang, Sung Gwon; Kim, Jeong; Kho, Hyen Sim; Yun, Sung Su; Oh, Jae Hee; Byen, Ju Nam; Kim, Young Chul [Chosun University College of Medicine, Gwangju (Korea, Republic of)

    1994-05-15

    We studied to determine whether the degenerative spondylolisthesis has rotary deformity in addition to forward displacement. We have made analysis of difference of rotary deformity between the 31 study groups of symptomatic degenerative spondylolisthesis and 31 control groups without any symptom, statistically. We also reviewed CT findings in 15 study groups. The mean rotary deformity in study groups was 6.1 degree(the standard deviation is 5.20), and the mean rotary deformity in control groups was 2.52 degree(the standard deviation is 2.16)(p < 0.01). The rotary deformity can be accompanied with degenerative spondylolisthesis. We may consider the rotary deformity as a cause of symptomatic degenerative spondylolisthesis in case that any other cause is not detected.

  1. Spalling Resistant Bauxite Based Bricks for Cement Kiln

    Institute of Scientific and Technical Information of China (English)

    Zhang Xiaohui; Peng Xigao

    2011-01-01

    @@ 1.Scope This standard specifies the term,definition,classification,labeling,technical requirements,test methods,inspection rules,packing,marking,transportation,storage,and quality certificate of spalling resistant bauxite based bricks for cement kiln.This standard is applicable to the spalling resistant bauxite based bricks for cement kiln.

  2. Waste incineration. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Egede Rasmussen, Anja

    2004-06-15

    This prepatory thesis is a literature study on the incineration of waste. It deals with the concepts of municipal solid waste, the composition and combustion of it. A main focus is on the European emission regulations and the formation of dioxins, as well as a big effort is put into the treatment of solid residues from municipal solid waste incineration. In the latter area, concepts of treatment, such as physical and chemical separations, solidification and stabilization techniques, thermal methods, and extraction methods have been discussed. Evaluation of possible methods of treatment has been done, but no conclusions made of which is the best. Though, indications exist that especially two methods have shown positive qualities and must be further investigated. These methods are the acid extraction and sulfide stabilization (AES) process and the phosphate stabilization method of WES-PHix. Economic potentials of the two methods have been evaluated, and with the information obtained, it seems that the price for treatment and later landfilling of a material with improved leaching characteristics, will be approximately the same as the presently most used solution of export to Norway. However, more tests, investigations and economic evaluations are necessary in order for support of the findings in this work. (au)

  3. Community Geothermal Technology Program: Experimental lumber drying kiln. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Leaman, D.; Irwin, B.

    1989-10-01

    Goals were to demonstrate feasibility of using the geothermal waste effluent from the HGP-A well as a heat source for a kiln operation to dry hardwoods, develop drying schedules, and develop automatic systems to monitor/control the geothermally heated lumber dry kiln systems. The feasibility was demonstrated. Lumber was dried in periods of 2 to 6 weeks in the kiln, compared to 18 months air drying and 6--8 weeks using a dehumidified chamber. Larger, plate-type heat exchangers between the primary fluid and water circulation systems may enable the kiln to reach the planned temperatures (180--185 F). However, the King Koa partnership cannot any longer pursue the concept of geothermal lumber kilns.

  4. Evaluating a Small Structural Insulated Panel (SIP) Designed Solar Kiln in Southwestern New Mexico - Part 1

    Science.gov (United States)

    Richard D. Bergman; Ted E.M. Bilek

    2012-01-01

    With increasing energy costs, using small dry kilns for drying lumber for small-volume value-added wood products has become more of an option when compared with conventional drying. Small solar kilns are one such option, and a number of solar kiln designs exist and are in use. However, questions remain about the design and operation of solar kilns, particularly during...

  5. Drying hard maple (Acer saccharum L.) lumber in a small dehumidification kiln

    Science.gov (United States)

    Neal. Bennett

    2013-01-01

    Portable sawmill owners quickly recognize the advantage to kiln drying lumber they produce. Having the ability to provide properly kiln-dried lumber opens new market opportunities and can increase profit margins. However, the construction and operation of a dry kiln must be economical and simple. A small dehumidification dry kiln constructed and tested in Princeton, WV...

  6. Rotary and Magnus balances

    Science.gov (United States)

    Malcolm, G. N.

    1981-01-01

    Two wind tunnel techniques for determining part of the aerodynamic information required to describe the dynamic bahavior of various types of vehicles in flight are described. Force and moment measurements are determined with a rotary-balance apparatus in a coning motion and with a Magnus balance in a high-speed spinning motion. Coning motion is pertinent to both aircraft and missiles, and spinning is important for spin stabilized missiles. Basic principles of both techniques are described, and specific examples of each type of apparatus are presented. Typical experimental results are also discussed.

  7. BIOMATERIALS FOR ROTARY BLOOD PUMPS

    NARCIS (Netherlands)

    VANOEVEREN, W

    1995-01-01

    Rotary blood pumps are used for cardiac assist and cardiopulmonary support since mechanical blood damage is less than with conventional roller pumps. The high shear rate in the rotary pump and the reduced anticoagulation of the patient during prolonged pumping enforces high demands on the biocompati

  8. Rotary actuator for space applications

    Science.gov (United States)

    Andión, J. A.; Burgui, C.; Migliorero, G.

    2005-07-01

    SENER is developing a rotary actuator for space applications. The activity, partially funded under ESA GSTP contract, aims at the design, development and performance testing of an innovative rotary actuator concept for space applications. An engineering model has been manufactured and has been tested to demonstrate the compliance with the requirements specification.

  9. Building mechanism of rotary kiln linings%回转窑内衬砌筑机理

    Institute of Scientific and Technical Information of China (English)

    单国新

    2000-01-01

    从新型干法回转窑的结构和工作原理分析出窑衬稳定的因素,其稳定因素又离不开购料、选砖、放线、机具、砌筑、监理和紧固等各个环节采取的有效措施,尤其是砌筑体要达到准、紧、齐、平的砌筑要求.

  10. 回转窑柔性传动装置%Flexible Actuator of Rotary Kiln

    Institute of Scientific and Technical Information of China (English)

    孙连成

    2005-01-01

    回转窑的传动装置可分为机械传动和液压传动两大类型,但由于液压传动的缺点,如制造加工复杂,配合精度高,容易漏油,维修工作量大等而采用的不多,现在大多数的回转窑还是采用机械传动。

  11. Utilization of waste heat from rotary kiln for burning clinker in the cement plant

    OpenAIRE

    2016-01-01

    Cement subsector next to the glass industry is counted among one of the most energy-intensive industries, which absorbs approx. 12-15% of the total energy consumed by the industry. In the paper various methods of energy consumption reduction of in the cement industry are discussed. Cement production carries a very large emissions of greenhouse gases, where CO2 emissions on a global scale with the industry than approx. 5%. Great opportunity in CO2 emissions reduction in addition to the recover...

  12. Study of the movement of materials in rotary kilns with aid of radioactive tracers

    Directory of Open Access Journals (Sweden)

    Grasland, G.

    1966-09-01

    Full Text Available Not availableEl cemento portland se compone, esencialmente, de silicatos cálcicos. Se obtiene por cocción en un horno rotativo de una mezcla apropiada de caliza y arcilla. Las temperaturas alcanzadas en el curso de esta operación son del orden de 1.500 °C. Por esta razón, la marcha de los materiales en el horno se hace difícilmente accesible a los métodos habituales de experimentación; no se puede apenas más que observar el resultado final, o, por medidas indirectas, tratar de dar unas explicaciones más o menos convincentes. Los trazadores radiactivos permiten paliar esta laguna; es lo que precisamente se ha hecho en las experiencias que señalaremos a continuación, realizadas hace tiempo ya por M. Rabot en colaboración con el C.E.A.

  13. Incinerator technology overview

    Science.gov (United States)

    Santoleri, Joseph J.

    1991-04-01

    In the 1960's, much effort was expended on cleaning up the air and water. Air Quality and Water Quality Acts were written and inpleinented in many states and coninunities. New products such as unleaded gasoline and water base paints were developed to aid in minimizing pollution. Conversion from oil fired combustion systems to natural gas fired for comfort and industrial heating was the normal practice. In 1970, the Clean Air Act was passed. There was concern on how to safely dispose of hazardous wastes. Indiscriminate dumping of chemical process wastes had been the practice since the birth of the chemical industry in the USA. Land dumping, inadequate landfills, and river-ocean dumping were the most economical ways to dispose of chemical wastes. Processes that would have reduced or eliminated wastes were disregarded as being too costly. Many of the major chemical companies who regarded a safe environment as their responsibility installed waste treatment and disposal facilities on their plant sites. Many of these plants elected to use incinerators as the treatment process. This was not always the most economical method, but in many cases it was the only method of disposal that provided a safe and sure method of maximum destruction. Environmental concern over contamination from uncontrolled land disposal sites, and the emergence of tougher regulations for land disposal provide incentives for industry to employ a wide variety of traditional and advanced technologies for managing hazardous wastes. Incineration systems utilizing proper design, operation, and maintenance provides the safest and in the long run, the most economical avenue to the maximum level of destruction of organic hazardous wastes.

  14. Rotary cup slurry atomization

    Science.gov (United States)

    Sommer, H. T.; Marnicio, R. J.

    1983-06-01

    The theory of a two-phase flow in a rotating cup atomizer is described. The analysis considers the separation of the solid and liquid media thus realistically modeling the flow of two layers along the inner cup wall: a slurry of increasing solids concentration and a supernatent liquid layer. The analysis is based on the earlier work of Hinze and Milborn (1950) which addressed the flow within a rotary cup for a homogeneous liquid. The superimposition of a settling velocity under conditions of high centrifugal acceleration permits the extended analysis of the separation of the two phases. Appropriate boundary conditions have been applied to the film's free surface and the cup wall and to match the flow characteristics at the liquid-slurry interface. The changing slurry viscosity, increasing nonlinearly with growing solid loading, was also considered. A parameter study illustrates the potential for a cup design to provide optimal slurry and liquid film thicknesses for effective atomization.

  15. The primary evaluation and characterization of obsolete DDT pesticide from a precalciner of a cement kiln.

    Science.gov (United States)

    Li, Yang; Wang, Qi; Huang, Qifei; He, Jie

    2014-01-01

    1,1,1-Trichloro-2,2-bi(4-chlorophenyl)ethane (DDT) pesticide that has been extensively used in agriculture in China in the last century, and even now, has been banned from all purposes. The disposal of obsolete DDT pesticide has been an urgent task for the Chinese government. In order to evaluate the feasibility of co-processing DDT in the current new style dry-process rotary kiln with a precalciner as the feeding point, the destruction efficiency (DE) of DDTs (including p,p(')-DDT, o,p(')-DDT, p,p(')-DDE and p,p(')-DDD), proportion of DDTs in the combustion residue and exhaust gas, and the release of chlorine were studied under different operating conditions of temperature, oxygen content and gas retention time in the laboratory. The DE of DDTs exceeded 99% when the temperature was over 800 °C with enough oxygen. As the temperature increased from 600 °C to 1200 °C, the proportion of p,p(')-DDD increased and p,p(')-DDT decreased but still the main effective component remained in the combustion residue. In the exhaust gas, the most dominant phenomenon was the rapid increase in p,p(')-DDE concentration as the temperature increased. The release of chlorine reached a peak between 800 °C and 900 °C. It was found that the oxygen content had a positive correlation with the process of dechlorination. The proportion of p,p(')-DDE increased as the oxygen content was increased in the exhaust gas. The gas retention time had almost no influenced on the DE of DDTs, but affected the degradation extent of DDTs in the gas phase. These experiments showed that co-processing of obsolete DDT pesticide in cement kiln precalciners is feasible.

  16. Brick-Burning Kiln from the Zhaiyk Fortified Site

    Directory of Open Access Journals (Sweden)

    Kalmenov Murat D.

    2013-12-01

    Full Text Available The article contains a description of the brick-burning kiln, which was discovered during the 2012 excavations on the medieval Zhaiyk fortified site (Western Kazakhstan oblast. A similar object had been discovered on the site in 2002. Kilns of similar design were known on the vast territories of Southeastern Europe and Central Asia in the 10th-15th cc. In the 13th-15th centuries, they were widely spread in the territory of the Golden Horde. The analysis of their design, combined with written sources and ethnographic data, allows reconstructing the operation process of such kilns in general lines. The finds of kilns on the Zhaiyk settlement make it possible to suggest that in the 13th-14th centuries there existed a developed construction materials production in the territory of the settlement.

  17. Full-Scale Incineration System Trial Burns at the Naval Construction Battalion Center, Gulfport, Mississippi. Volume 2, Part 2

    Science.gov (United States)

    1991-07-01

    34indicator of cormbustion gas velocity’ in 40 CFR S264.346. An annubar is an acceptable nethod if it is located such that it is actually rvasurinq the velocity...of the gases exiting the combustion chamber, but frotm the blue prints it appears that the annubars are in the lines frcm the corbistion air blowers...FreQuency Location Contingency ROTARY KILN Combustion air Annubar Continuallyd 10 C air feed rate ½ Burner flame Flame detector Continuallyd 11 c Outlet

  18. Co-firing of refuse derived fuels with coals in cement kilns: combustion conditions for stable sintering

    Energy Technology Data Exchange (ETDEWEB)

    Haas, J.; Weber, R. [Clausthal University of Technology, Clausthal Zellerfeld (Germany)

    2010-12-15

    Usage of refuse derived fuels (RDFs) in cement clinker processes has grown considerably in the last decade. It has been demonstrated that RDFs can partially substitute fossil fuels without compromising clinker quality. The paper considers RDF properties which are essential for stabilisation of the sintering zone in the clinker burning process. An energy replacement indicator, defined as the RDF thermal input to the fossil fuel thermal input ratio, is used. Comminution of RDF to particle scales of pulverised fuel is economically not yet feasible and RDF is burnt at particle sizes in the order of several millimetres. Therefore, RDF combustion rates are orders of magnitudes smaller if compared to pulverised coal combustion rates. This shifts the flame zone downstream the rotary kiln and flame temperatures are reduced. A simple kiln combustion model has been used to examine the effects of RDF properties on sintering zone temperatures. Refuse derived fuels with calorific values below 20 MJ kg{sup -1} and coarse particle sizes burn at adiabatic temperatures below 2000{sup o}C. To compensate for this, the energy replacement ratio has to be increased to 114%. Calculations have shown several options to increase gas temperatures in sintering zones. The most effective would be the comminution of RDFs to pulverised fuel sizes. In this case, a further reduction of the RDF calorific value would be acceptable.

  19. Consolidated Incineration Facility model videotape

    Energy Technology Data Exchange (ETDEWEB)

    Krolewski, J F; Augsburger, S T

    1988-01-01

    A Consolidated Incineration Facility (CIF) is in final design for construction at the Savannah River Plant in Aiken, South Carolina. The CIF will detoxify and volume reduce combustible radioactive, hazardous and mixed waste. A study model was constructed during scope development for project authorization to assist with equipment layout and insure sufficient maintenance access. To facilitate the Department of Energy Validation process, a videotape of the model was developed. This ten minute videotape includes general information about the incineration process and a tour of the study model with a discussion of activities in each area. The videotape will be shown and the current status and schedule for the CIF presented.

  20. Quantification of the Reduced Environmental Impacts with Use of Co-Processing in Cement Kilns in India

    Directory of Open Access Journals (Sweden)

    Ankur Tiwary

    2014-10-01

    Full Text Available Coupled with resource conservation and reduced carbon emissions, co-processing technology is a preferable alternative for sound and environmental friendly waste disposal over incinerators & non-scientific methods. It is not only solution to the waste disposal menace, but also reduces burden on secured landfills & TSDFs. Apart from using energy and material value of wastes, co-processing not only fixes the inorganic content of the wastes within the clinker, but also, it destroys the wastes completely due to high temperature and long residence time, avoiding need of further processing as in case of incineration. Trial run identifies wastes suitable for co-processing, source emission monitoring assesses environmental impacts and the quantification of reduced environmental impacts gives a clear picture of actual benefits of co-processing. The results show that the suggested process is efficient, economized and environmental friendly, particularly for a populated country, such as India, as there was no adverse effect on quality of cement, stack emission and air quality of environment due to co-processing of variety of identified wastes in cement kiln. Also, the quantified data of coal saved, CO2 emissions reduced & landfill volume avoided by the waste utilization will help in convincing all the stakeholders that co-processing of waste is the best environmentally sound technology for waste disposal. DOI: http://dx.doi.org/10.5755/j01.erem.69.3.6736

  1. Cordierite Self Flow Castables for Kiln Furniture

    Institute of Scientific and Technical Information of China (English)

    CHENZhiqiang; B.Myhre; 等

    1999-01-01

    In addition to 0.5-4 mm cordierite,0-0.5 mm cordierite can be used to substitute counterpart alumina in both ultralow and low cement cordierite self slowing castables,total cordierite can cordierite self flowing castables,total cordierite can reach 49 wt%, approximately 60 vol% ,the self flowing value, apparent porosity,bulk density,permanent linear change and modulus of rupture are measured.When ultralow cement samples fired at and below 1300℃,codierite can incerease the hot strength of castables and promote mullite formation,When samples fired at 1350℃ ,HMOR is: A28>A35>A42>A49,but all o them are strong enough,When low cement samples re fired nd tested below 1300℃,the hot strength does not change very much with cordierite content generally,Cordierite containing castables for kiln furnitrure need to be fired at least 6 h at 1300℃-1350℃ for ultralow cement astables and at 1250℃-1300℃ for low cement castables,in order to make mullite formed.

  2. SULPHUR CYCLE ASSESSMENT IN THE CIENFUEGOS CEMENT FACTORY KILN

    Directory of Open Access Journals (Sweden)

    Javier Alejandro Feijoó Caraballo

    2017-04-01

    Full Text Available In this article a preliminary assessment and analysis of the kiln system of Cienfuegos Cement Factory was made focused on one of the most serious problems of the entity kiln area, due to unnecessary shutdowns caused by the crust or ring formation mainly of sulfur (or crude. For this purpose, various balances based on the different compounds entering the kiln or forming within it were made, taking sulfur as the main substance of study, in order to determine several aspects, such as: its influence in ring formation, the amount in the system, its main reactions and how to alleviate or control their incorporation, under regular operating conditions and under instable conditions. With the use of Microsoft Excel the corresponding balances for various reactions involved in the behavior of sulfur in the kiln were carried out, which showed that sulfur should be handled close to the parameters established for proper operation of the kiln and to avoid unnecessary stops by forming rings which incur huge economic costs.

  3. A comparison of thermal treatment processes for hazardous waste : Strategic EIA for the Dutch national hazardous waste management plan 1997- 2007

    NARCIS (Netherlands)

    Tukker, A.

    1999-01-01

    This paper (the second in a series of three) compares incineration options for hazardous waste with LCA. Provided that acceptance criteria are met with regard to metals, PAHs and chlorine, Dutch Municipal Solid Waste Incinerators (MSWIs) appeared to be preferable above rotary kilns since they have a

  4. A comparison of thermal treatment processes for hazardous waste : Strategic EIA for the Dutch national hazardous waste management plan 1997- 2007

    NARCIS (Netherlands)

    Tukker, A.

    1999-01-01

    This paper (the second in a series of three) compares incineration options for hazardous waste with LCA. Provided that acceptance criteria are met with regard to metals, PAHs and chlorine, Dutch Municipal Solid Waste Incinerators (MSWIs) appeared to be preferable above rotary kilns since they have a

  5. Adiabatic Wankel type rotary engine

    Science.gov (United States)

    Kamo, R.; Badgley, P.; Doup, D.

    1988-01-01

    This SBIR Phase program accomplished the objective of advancing the technology of the Wankel type rotary engine for aircraft applications through the use of adiabatic engine technology. Based on the results of this program, technology is in place to provide a rotor and side and intermediate housings with thermal barrier coatings. A detailed cycle analysis of the NASA 1007R Direct Injection Stratified Charge (DISC) rotary engine was performed which concluded that applying thermal barrier coatings to the rotor should be successful and that it was unlikely that the rotor housing could be successfully run with thermal barrier coatings as the thermal stresses were extensive.

  6. Rotary and Rotary-Percussive Drilling of Lunar Simulant

    Science.gov (United States)

    Paulsen, G.; Zacny, K.; Maksymuk, M.; Wilson, J.; Santoro, C.; Chu, P.; Davis, K.; Roberts, D.; Kumar, N.; Kusack, A.

    2008-12-01

    Honeybee Robotics has been developing a rotary and a rotary-preliminary drill system for planetary exploration. This is a test drill with a power rating of 1000 Watt, whose purpose it to test various drill bits and augers in rotary and rotary percussive operation. It is not optimized for power or mass but rather to acquire qualitative drilling data such as penetration rate, power, and torque, temperature, Weight on Bit, vibration energy and others. In addition, the design of the drill allows it to acquire drill bit temperatures and use pneumatic system (instead of augers) for removing of rock cuttings. The drill is designed to have a 1 meter stroke. In addition to the drill system, we have been developing a matching split vacuum chamber, which is 3ft wide, 3ft deep and 11 feet tall. The chamber consists of two smaller chambers (84 inches tall and 48 inches tall) assembled on top of each other. This allows for additional flexibility if only a smaller chamber is required for some testing. The chamber will be able to maintain pressure of below 1 torr. Maintaining sample temperature will be achieved by closed loop cooling system down to -40C or by using liquid nitrogen that allows a temperature of 77K. The test samples can be varied raging from solid rocks, to loose soils to icy soils and pure ice. The sample holder could also be integrated with temperatures for acquiring of thermal data during drilling process.

  7. Lime Kiln Modeling. CFD and One-dimensional simulations

    Energy Technology Data Exchange (ETDEWEB)

    Svedin, Kristoffer; Ivarsson, Christofer; Lundborg, Rickard

    2009-03-15

    The incentives for burning alternative fuels in lime kilns are growing. An increasing demand on thorough investigations of alternative fuel impact on lime kiln performance have been recognized, and the purpose of this project has been to develop a lime kiln CFD model with the possibility to fire fuel oil and lignin. The second part of the project consists of three technical studies. Simulated data from a one-dimensional steady state program has been used to support theories on the impact of biofuels and lime mud dryness. The CFD simulations was carried out in the commercial code FLUENT. Due to difficulties with the convergence of the model the calcination reaction is not included. The model shows essential differences between the two fuels. Lignin gives a different flame shape and a longer flame length compared to fuel oil. Mainly this depends on how the fuel is fed into the combustion chamber and how much combustion air that is added as primary and secondary air. In the case of lignin combustion the required amount of air is more than in the fuel oil case. This generates more combustion gas and a different flow pattern is created. Based on the values from turbulent reaction rate for the different fuels an estimated flame length can be obtained. For fuel oil the combustion is very intense with a sharp peak in the beginning and a rapid decrease. For lignin the combustion starts not as intense as for the fuel oil case and has a smoother shape. The flame length appears to be approximately 2-3 meter longer for lignin than for fuel oil based on turbulent reaction rate in the computational simulations. The first technical study showed that there are many benefits of increasing dry solids content in the lime mud going into a kiln such as increased energy efficiency, reduced TRS, and reduced sodium in the kiln. However, data from operating kilns indicates that these benefits can be offset by increasing exit gas temperature that can limit kiln production capacity. Simulated

  8. Lime Kiln Modeling. CFD and One-dimensional simulations

    Energy Technology Data Exchange (ETDEWEB)

    Svedin, Kristoffer; Ivarsson, Christofer; Lundborg, Rickard

    2009-03-15

    The incentives for burning alternative fuels in lime kilns are growing. An increasing demand on thorough investigations of alternative fuel impact on lime kiln performance have been recognized, and the purpose of this project has been to develop a lime kiln CFD model with the possibility to fire fuel oil and lignin. The second part of the project consists of three technical studies. Simulated data from a one-dimensional steady state program has been used to support theories on the impact of biofuels and lime mud dryness. The CFD simulations was carried out in the commercial code FLUENT. Due to difficulties with the convergence of the model the calcination reaction is not included. The model shows essential differences between the two fuels. Lignin gives a different flame shape and a longer flame length compared to fuel oil. Mainly this depends on how the fuel is fed into the combustion chamber and how much combustion air that is added as primary and secondary air. In the case of lignin combustion the required amount of air is more than in the fuel oil case. This generates more combustion gas and a different flow pattern is created. Based on the values from turbulent reaction rate for the different fuels an estimated flame length can be obtained. For fuel oil the combustion is very intense with a sharp peak in the beginning and a rapid decrease. For lignin the combustion starts not as intense as for the fuel oil case and has a smoother shape. The flame length appears to be approximately 2-3 meter longer for lignin than for fuel oil based on turbulent reaction rate in the computational simulations. The first technical study showed that there are many benefits of increasing dry solids content in the lime mud going into a kiln such as increased energy efficiency, reduced TRS, and reduced sodium in the kiln. However, data from operating kilns indicates that these benefits can be offset by increasing exit gas temperature that can limit kiln production capacity. Simulated

  9. Analysis of the elemental composition of Tang Sancai from the four major kilns in China using EDXRF

    Science.gov (United States)

    Ma, Bo; Liu, Long; Feng, Song-Lin; Xu, Qing; Feng, Xiang-Qian

    2014-01-01

    Tang Sancai was widely used in the Tang Dynasty, and the study of this pottery provides information about the sociocultural aspects of the Tang people. To understand the characteristics of the different kilns for the production of Tang Sancai, Energy Dispersive X-ray Fluorescence (EDXRF) was used to analyze 174 Tang Sancai shards. These specimens were selected from four production centers in the Tang Dynasty, namely, the Huangye Kiln, the Huangbu Kiln, the Xing Kiln and the Liquanfang Kiln. The results demonstrate that the clay bodies from different kilns have varying compositions, and each kiln has a unique elemental fingerprint. Of the 17 elements analyzed, TiO2 and Fe2O3 had distinctly different contents in the samples from the Huangye Kiln and the Huangbu Kiln. For the Xing Kiln and the Huangye Kiln, the characteristic elements are Fe2O3 and MnO. For the Xing Kiln and the Huangbu Kiln, the most dissimilar elements are TiO2, MnO and ZnO. When the Principal Component Analysis (PCA) was employed, the data points for the Huangye Kiln, the Huangbu Kiln and the Xing Kiln fell into distinct areas. For the Liquanfang Kiln, the contents of Al2O3 and Fe2O3 in white-bodied samples are different from those of other colors, which indicates that at least two types of raw materials were used. When compared with the white-bodied samples from the other three kilns, the white-bodied samples from the Liquanfang Kiln were found to have compositions similar to those of the samples from the Huangye Kiln, rather than the Huangbu Kiln, although the latter is much closer geographically than the former. All the obtained data provide valuable scientific criteria for provenance identification for Tang Sancai of unknown origin.

  10. Analysis of the elemental composition of Tang Sancai from the four major kilns in China using EDXRF

    Energy Technology Data Exchange (ETDEWEB)

    Ma, Bo; Liu, Long [Key Laboratory of Nuclear Radiation and Nuclear Energy Technology, Institute of High Energy Physics, Chinese Academy of Sciences, Beijing 100049 (China); University of Chinese Academy of Sciences, Beijing 100049 (China); Feng, Song-Lin; Xu, Qing [Key Laboratory of Nuclear Radiation and Nuclear Energy Technology, Institute of High Energy Physics, Chinese Academy of Sciences, Beijing 100049 (China); Feng, Xiang-Qian, E-mail: fengxq@ihep.ac.cn [Key Laboratory of Nuclear Radiation and Nuclear Energy Technology, Institute of High Energy Physics, Chinese Academy of Sciences, Beijing 100049 (China)

    2014-01-15

    Tang Sancai was widely used in the Tang Dynasty, and the study of this pottery provides information about the sociocultural aspects of the Tang people. To understand the characteristics of the different kilns for the production of Tang Sancai, Energy Dispersive X-ray Fluorescence (EDXRF) was used to analyze 174 Tang Sancai shards. These specimens were selected from four production centers in the Tang Dynasty, namely, the Huangye Kiln, the Huangbu Kiln, the Xing Kiln and the Liquanfang Kiln. The results demonstrate that the clay bodies from different kilns have varying compositions, and each kiln has a unique elemental fingerprint. Of the 17 elements analyzed, TiO{sub 2} and Fe{sub 2}O{sub 3} had distinctly different contents in the samples from the Huangye Kiln and the Huangbu Kiln. For the Xing Kiln and the Huangye Kiln, the characteristic elements are Fe{sub 2}O{sub 3} and MnO. For the Xing Kiln and the Huangbu Kiln, the most dissimilar elements are TiO{sub 2}, MnO and ZnO. When the Principal Component Analysis (PCA) was employed, the data points for the Huangye Kiln, the Huangbu Kiln and the Xing Kiln fell into distinct areas. For the Liquanfang Kiln, the contents of Al{sub 2}O{sub 3} and Fe{sub 2}O{sub 3} in white-bodied samples are different from those of other colors, which indicates that at least two types of raw materials were used. When compared with the white-bodied samples from the other three kilns, the white-bodied samples from the Liquanfang Kiln were found to have compositions similar to those of the samples from the Huangye Kiln, rather than the Huangbu Kiln, although the latter is much closer geographically than the former. All the obtained data provide valuable scientific criteria for provenance identification for Tang Sancai of unknown origin.

  11. Impact of kiln thermal energy demand and false air on cement kiln flue gas CO2 capture

    Energy Technology Data Exchange (ETDEWEB)

    Arachchige, Udara S.P.R.; Kawan, Dinesh; Tokheim, Lars-Andre [Telemark University College, Porsgrunn (Norway); Melaaen, Morten C. [Telemark University College, Porsgrunn (Norway); (Tel-Tek, Porsgrunn (Norway)

    2013-07-01

    The present study is focused on the effect of the specific thermal energy demand and the false air factor on carbon capture applied to cement kiln exhaust gases. The carbon capture process model was developed and implemented in Aspen Plus. The model was developed for flue gases from a typical cement clinker manufacturing plant. The specific thermal energy demand as well as the false air factor of the kiln system were varied in order to determine the effect on CO2 capture plant performance, such as the solvent regeneration energy demand. In general, an increase in the mentioned kiln system factors increases the regeneration energy demand. The reboiler energy demand is calculated as 3270, 3428 and 3589 kJ/kg clinker for a specific thermal energy of 3000, 3400 and 3800 kJ/kg clinker, respectively. Setting the false air factor to 25, 50 or 70% gives a reboiler energy demand of 3428, 3476, 3568 kJ/kg clinker, respectively.

  12. MSW incineration: a critical assessment

    Energy Technology Data Exchange (ETDEWEB)

    Wallis, M.K.; Watson, Alan (University of Wales Coll. of Cardiff (United Kingdom). Mathematics Inst.)

    1994-12-01

    Despite United Kingdom Government enthusiasm for the incineration of municipal waste, based on the desirability of energy recovery from waste, the authors offer a critical assessment of this option for the disposal of such wastes, which would otherwise be buried in scarce landfill sites. Most United Kingdom incinerators are poorly designed, unsuitable for domestic waste, frequently out of use for repairs, expensive to run and producers of unacceptably high levels of air polluting gaseous wastes. Despite these drawbacks, such schemes are subsidised through the Non Fossil Fuel Obligation to the tune of around Pound 15 per tonne. It is argued that this money should more logically be spent on cleaning up the pollution effects of existing conventional plant. For the future, a combination of materials recycling facilities and bio-digesters offers flexibility and economy, and is more likely to win public approval. (UK)

  13. Rotary condenser for SC2

    CERN Multimedia

    1975-01-01

    During 1975 the SC2 performance was improved among other things by redesigning some of the elements of the ROTCO (Annual Report 1975, p. 55). The photo shows an interior wiew of the housing of the rotary condenser and of the sixteen sets of shaped stator blades.

  14. Formation, release and control of dioxins in cement kilns.

    Science.gov (United States)

    Karstensen, Kåre Helge

    2008-01-01

    Co-processing of hazardous wastes in cement kilns have for decades been thought to cause increased emissions of PCDD/PCDFs--a perception that has been evaluated in this study. Hundreds of PCDD/PCDF measurements conducted by the cement industry and others in the last few years, on emissions and solid materials, as well as recent test burns with hazardous wastes in developing countries do not support this perception. Newer data has been compared with older literature data and shows in particular that many emission factors have to be reconsidered. Early emission factors for cement kilns co-processing hazardous waste, which are still used in inventories, are shown to be too high compared with actual measurements. Less than 10 years ago it was believed that the cement industry was the main contributor of PCDD/PCDFs to air; data collected in this study indicates however that the industry contributes with less than 1% of total emissions to air. The Stockholm Convention on POPs presently ratified by 144 parties, classifies cement kilns co-processing hazardous waste as a source category having the potential for comparatively high formation and release of PCDD/PCDFs. This classification is based on early investigations from the 1980s and 1990s where kilns co-processing hazardous waste had higher emissions compared to those that did not burn hazardous waste. However, the testing of these kilns was often done under worst case scenario conditions known to favour PCDD/PCDF formation. More than 2000 PCDD/PCDF cement kiln measurements have been evaluated in this study, representing most production technologies and waste feeding scenarios. They generally indicate that most modern cement kilns co-processing waste today can meet an emission level of 0.1ngI-TEQ/m(3), when well managed and operated. In these cases, proper and responsible use of waste including organic hazardous waste to replace parts of the fossil fuel does not seem to increase formation of PCDD/PCDFs. Modern preheater

  15. High torque miniature rotary actuator

    Science.gov (United States)

    Nalbandian, Ruben

    2005-07-01

    This paper summarizes the design and the development of a miniature rotary actuator (36 mm diameter by 100 mm length) used in spacecraft mechanisms requiring high torques and/or ultra-fine step resolution. This actuator lends itself to applications requiring high torque but with strict volume limitations which challenge the use of conventional rotary actuators. The design challenge was to develop a lightweight (less than 500 grams), very compact, high bandwidth, low power, thermally stable rotary actuator capable of producing torques in excess of 50 N.m and step resolutions as fine as 0.003 degrees. To achieve a relatively high torsional stiffness in excess of 1000 Nm/radian, the design utilizes a combination of harmonic drive and multistage planetary gearing. The unique design feature of this actuator that contributes to its light weight and extremely precise motion capability is a redundant stepper motor driving the output through a multistage reducing gearbox. The rotary actuator is powered by a high reliability space-rated stepper motor designed and constructed by Moog, Inc. The motor is a three-phase stepper motor of 15 degree step angle, producing twenty-four full steps per revolution. Since micro-stepping is not used in the design, and un-powered holding torque is exhibited at every commanded step, the rotary actuator is capable of reacting to torques as high as 35 Nm by holding position with the power off. The output is driven through a gear transmission having a total train ratio of 5120:1, resulting in a resolution of 0.003 degrees output rotation per motor step. The modular design of the multi-stage output transmission makes possible the addition of designs having different output parameters, such as lower torque and higher output speed capability. Some examples of an actuator family based on this growth capability will be presented in the paper.

  16. Controlled air incinerator conceptual design study

    Energy Technology Data Exchange (ETDEWEB)

    1982-01-01

    This report presents a conceptual design study for a controlled air incinerator facility for incineration of low level combustible waste at Three Mile Island Unit 2 (TMI-2). The facility design is based on the use of a Helix Process Systems controlled air incinerator. Cost estimates and associated engineering, procurement, and construction schedules are also provided. The cost estimates and schedules are presented for two incinerator facility designs, one with provisions for waste ash solidification, the other with provisions for packaging the waste ash for transport to an undefined location.

  17. 7 CFR 305.28 - Kiln sterilization treatment schedule.

    Science.gov (United States)

    2010-01-01

    ... 7 Agriculture 5 2010-01-01 2010-01-01 false Kiln sterilization treatment schedule. 305.28 Section 305.28 Agriculture Regulations of the Department of Agriculture (Continued) ANIMAL AND PLANT HEALTH... sterilization treatment schedule. T404-b-4 Dry bulb temperature( °F) Wet bulb depression( °F)...

  18. 52 KILN EFFICIENCY AND INSULATION. Anthony Obiy Etuokwu ...

    African Journals Online (AJOL)

    HP-G61

    generated into it, and utilizes such heat in baking the clay wares in the chamber to the desired ... The kiln is the most important and most expensive in ceramic ... remedy to this waste is by using high quality light weight insulating bricks.

  19. USE OF SOLAR KILN FOR THE DRYING OF SAWN WOOD

    Directory of Open Access Journals (Sweden)

    Diego Martins Stangerlin

    2010-03-01

    Full Text Available This study aimed at evaluating the use of a solar kiln for the drying of woods of Eucalyptus tereticornis, Eucalyptus saligna and Corymbia citriodora, as well as comparing such a methodology to the air seasoning practice. In order to do so, it was built a solar kiln composed basically of wood structures, roofing with a double layer of PVC, sunlight internal collector and hot air circulation systems. The efficiency of the solar kiln was compared to the air seasoning in drying time and wood quality. In the same drying schedule, each species was submitted to the two drying approaches using a load of 55 boards in each method. Results indicated that the solar kiln was more efficient in drying time, around 2 to 5 times faster and final moisture content lower than the air drying. Adequate wood quality was observed in both drying methods, and no defects such as cup or collapse were observed. Furthermore, the correct piling up and drying process provided minimization of defects such as bow. The incidence of crook, end and surface checks were not significantly distinct between solar drying and air seasoning for the three woods studied.

  20. Charcoal kiln relicts - a favorable site for tree growth?

    Science.gov (United States)

    Buras, Allan; Hirsch, Florian; van der Maaten, Ernst; Takla, Melanie; Räbiger, Christin; Cruz Garcia, Roberto; Schneider, Anna; Raab, Alexandra; Raab, Thomas; Wilmking, Martin

    2015-04-01

    Soils with incompletely combusted organic material (aka 'black carbon') are considered fertile for plant growth. Considerable enrichment of soils with black carbon is known from Chernozems, from anthropogenic induced altering of soils like the 'Terra Preta' in South America (e.g. Glaser, 2001), and from charcoal kiln relicts. Recent studies have reported a high spatial frequency of charcoal kiln relicts in the Northeastern German lowlands (Raab et al., 2015), which today are often overgrown by forest plantations. In this context the question arises whether these sites are favorable for tree growth. Here we compare the performance of 22 Pinus sylvestris individuals - a commonly used tree species in forestry - growing on charcoal kiln relicts with 22 control trees. Growth performance (height growth and diameter growth) of the trees was determined using dendrochronological techniques, i.e. standard ring-width measurements were undertaken on each two cores per tree and tree height was measured in the field. Several other wood properties such as annual wood density, average resin content, as well as wood chemistry were analyzed. Our results indicate that trees growing on charcoal kiln relicts grow significantly less and have a significantly lower wood density in comparison with control trees. Specific chemical components such as Manganese as well as resin contents were significantly higher in kiln trees. These results highlight that tree growth on charcoal kiln relicts is actually hampered instead of enhanced. Possibly this is a combined effect of differing physical soil properties which alter soil water accessibility for plants and differing chemical soil properties which may negatively affect tree growth either if toxic limits are surpassed or if soil nutrient availability is decreased. Additional soil analyses with respect to soil texture and soil chemistry shall reveal further insight into this hypothesis. Given the frequent distribution of charcoal kiln relicts in

  1. 浅谈回转床煅烧炉结构及其特点%Shallow Talk on Rotary Hearth Calciner

    Institute of Scientific and Technical Information of China (English)

    伊英红

    2014-01-01

    It introduces the main components of rotary hearth calciner made by NFC ( Shenyang) Metallurgi-cal Machinery Co . , Ltd . , and briefly describes the use of calsining . And then it detailedly introduces rota-ry hearth calciner system and the development process and characteristics . It compares the rotary hearth calciner with the rotary calcination kiln and briefly analyzes the futural development direction of rotary hearth calciner .%介绍了沈冶金公司承制的回转床煅烧炉的主要组成部分,并对煅烧的用途进行简单描述,对回转床煅烧炉的发展历程及回转床煅烧炉系统及特点进行了较详细的介绍;最后将回转床煅烧炉与煅烧回转窑进行了比较并且对未来发展方向进行简要分析。

  2. Long-term sampling of dioxin-like substances from a clinker kiln stack using alternative fuels.

    Science.gov (United States)

    Rivera-Austrui, J; Martinez, K; Marco-Almagro, L; Abalos, M; Abad, E

    2014-07-01

    The aim of this work is to characterize atmospheric emissions of polychlorinated dibenzo-p-dioxins (PCDDs)/polychlorinated dibenzofurans (PCDFs) and dioxin-like polychlorinated biphenyls (dl-PCBs) from a cement production plant where the existing clinker production line was completely replaced by a new state-of-the-art installation. The project started in April 2008 with the installation of a long-term sampling system in the stack of the clinker kiln that used petroleum coke as fuel; PCDD/PCDF and dl-PCB emissions were then evaluated for a two year period. To carry out the second part of the study, in 2010 the sampling system was moved to the new installation in which, apart from conventional fuel, recovered derived fuel (RDF) and WWTP sludge were used as alternative fuels. For both the old and new clinker kilns, PCDD/PCDF emission values were well below the limit established by the European Waste Incineration Directive 2000/76/CE (EWID) of 100 pg I-TEQ/Nm(3); values ranged from 0.43 to 2.02 and from 0.07 to 3.31 pg I-TEQ/Nm(3), respectively. dl-PCBs accounted for approximately 25% of the WHO-TEQ toxicity. These results prove that the installation is capable of reducing PCDD/PCDF and dl-PCB emissions when alternative fuels are integrated into the process. In the case of PCDDs/PCDFs, the major contributions to total TEQ were usually from 2,3,7,8-TCDD (owing to its relative abundance) and 2,3,4,7,8-PeCDF (due to its high I-TEF of 0.5); while for dl-PCBs, the major contribution was from PCB-126. The slight shift in the congener profile between the old and new installations was characterized and a regression model was proposed for dl-PCB emissions depending on the RDF flow rate in the clinker.

  3. Materials for Waste Incinerators and Biomass Plants

    DEFF Research Database (Denmark)

    Rademakers, P.; Grossmann, G.; Karlsson, A.

    1998-01-01

    This paper reviews the projects of the sub-package on waste incineration and biomass firing carried out within COST 501 Round III, Work Package 13.......This paper reviews the projects of the sub-package on waste incineration and biomass firing carried out within COST 501 Round III, Work Package 13....

  4. Materials for Waste Incinerators and Biomass Plants

    DEFF Research Database (Denmark)

    Rademakers, P.; Grossmann, G.; Karlsson, A.

    1998-01-01

    This paper reviews the projects of the sub-package on waste incineration and biomass firing carried out within COST 501 Round III, Work Package 13.......This paper reviews the projects of the sub-package on waste incineration and biomass firing carried out within COST 501 Round III, Work Package 13....

  5. Advancements in rotary steerable technology

    Energy Technology Data Exchange (ETDEWEB)

    Buker, M. [Phoenix Technology Services, Calgary, AB (Canada)

    2001-07-01

    The preferred method of drilling horizontal and directional wells is to use conventional measurement while drilling (MWD) systems and mud motors. However, this method has demonstrated some inefficiencies even though it has been used on thousands of wells. The process of slide drilling can result in undesirable doglegs, hole cleaning problems and reduced weight to the bit. A viable alternative to mud motors is rotary steerable technology, which in recent years, has undergone major transformation. Phoenix Technology Services markets and services a rotary steerable system called the Well Director Automatic Directional Drilling System. This paper described rotary steerable technology in general and then focused on the product developed by Phoenix which is in the final stages of becoming commercially available. The mechanical, hydraulic and data transmission methods for the Well Director were described. The tool has to pass a test of drilling without problems for the length of a bit run, and the re-programming function of the tool has to be de-bugged before the Well Director can be commercialized. Phoenix is confident that the tool offers operators a way to drill wellbores more quickly, smoothly and accurately than with conventional technology. 1 tab., 1 fig.

  6. Development of cleaner-burning brick kilns in Ciudad Juarez, Chihuahua, Mexico.

    Science.gov (United States)

    Bruce, Charles W; Corral, Alba Yadira; Lara, Antonio S

    2007-04-01

    The following results provide a comparison between net airborne contamination produced by the traditional form of kiln used in Northern Mexico and by those modified according to a design by Dr. Robert Marquez. What has become known as the MK style kiln was intended to significantly reduce contaminant emissions. The concept involves covering the kiln with a dome and channeling the output of an active kiln through a second, identical loaded kiln for its additional filtration of the effluents. Kilns of a pair are connected via clay brick channels. The roles are reversed after the initial kiln is refilled. Significant reductions in the particulate and gaseous emissions were achieved in the prototype system, but a connectional problem with recent kiln pairs has also limited the degree of operational success. The problem did not mask the potential of the MK kiln, as will be shown. Additional anticipated benefits to the owners of MK kilns, such as reduced operating cycles and decreased quantities of fuel, also have been verified. Key measurements made during all of the burns were of aerosol densities and buoyancies in the flues, kiln temperatures, and, on a number of occasions, chemical analyses of both aerosol and gaseous effluents. Continuous time histories of aerosol densities for most burns (of a total of -40) provide a basis for examining features and the effects of differing styles of operation with respect to burn efficiency and net contaminant masses. Covering the active kiln with a dome produces a net reduction in dry aerosol effluent mass of a factor between 5 and 10, whereas the addition of a filter kiln produces a net reduction of about a factor of 2. The use of used motor oil as a fuel further reduced aerosol contamination by -1 order of magnitude.

  7. Biomedical waste management: Incineration vs. environmental safety

    Directory of Open Access Journals (Sweden)

    Gautam V

    2010-01-01

    Full Text Available Public concerns about incinerator emissions, as well as the creation of federal regulations for medical waste incinerators, are causing many health care facilities to rethink their choices in medical waste treatment. As stated by Health Care Without Harm, non-incineration treatment technologies are a growing and developing field. Most medical waste is incinerated, a practice that is short-lived because of environmental considerations. The burning of solid and regulated medical waste generated by health care creates many problems. Medical waste incinerators emit toxic air pollutants and toxic ash residues that are the major source of dioxins in the environment. International Agency for Research on Cancer, an arm of WHO, acknowledged dioxins cancer causing potential and classified it as human carcinogen. Development of waste management policies, careful waste segregation and training programs, as well as attention to materials purchased, are essential in minimizing the environmental and health impacts of any technology.

  8. Landfilling of waste incineration residues

    DEFF Research Database (Denmark)

    Christensen, Thomas Højlund; Astrup, Thomas; Cai, Zuansi

    2002-01-01

    Residues from waste incineration are bottom ashes and air-pollution-control (APC) residues including fly ashes. The leaching of heavy metals and salts from the ashes is substantial and a wide spectrum of leaching tests and corresponding criteria have been introduced to regulate the landfilling...... of the ashes. Leaching test, however, must be selected carefully to provide information relevant for the actual disposal scenario and for evaluating the benefits of pre-treating the residues prior to landfilling. This paper describes research at the Technical University of Denmark addressing some...

  9. Improved electrical efficiency and bottom ash quality on waste combustion plants. Appendix A7 to A10

    Energy Technology Data Exchange (ETDEWEB)

    Hyks, J.; Astrup, T.; Jensen, Peter A.; Nesterov, I.; Boejer, M.; Frandsen, F.; Dam-Johansen, K.; Hedegaard Madsen, O.; Lundtorp, K. (Technical Univ. of Denmark, Kgs. Lyngby (Denmark)); Mogensen, Erhardt (Babcock and Wilcox Voelund A/S, Glostrup (Denmark))

    2010-07-01

    Investigations making it possible to evaluate and further develop concepts to improve electrical efficiency in a waste combustion plant were performed. Furthermore, one objective of the study was to investigate the possibilities of improving waste bottom ash leaching properties by use of a rotary kiln treatment. The project work included construction of a bench-scale rotary kiln, performing ash rotary kiln treatment experiments, conducting gas suction probe measurements on a waste incineration plant and making some concept evaluations. The influence of the rotary kiln thermal treatment on the leaching of Ca, Al, Si, Mg, Ba, Sr, Cl, Cu, Pb, Zn, Cr, Mo, sulfate, DOC and carbonate was determined. As a result of these tests, the rotary kiln thermal treatment of bottom ashes can be recommended for reducing the leaching of Cu, Pb, Cl, Zn and DOC; however, an increased leaching of Cr and Mo should be expected. The combustion conditions above the grate of a waste incineration plant were investigated and the release and concentration of volatile ash species in the flue gas such as Cl, Na, K, Ca, Pb, Zn and S were measured. The conducted measurements show that flue gas from grate sections 3 and 4 can produce a sufficiently hot flue gas that contains only low concentrations of corrosive species, and therefore can be used to increase superheater temperatures. Implementation of the so-called flue gas split concept together with other steam circle modifications on a waste combustion plant, and using a reasonable increase in final steam temperature from 400 to 500 deg. C, have the potential to increase electrical efficiency from 24 to 30% (with respect to lower fuel heating value) in a waste combustion plant. The appendices deal with the influence of kiln treatment on incineration bottom ash leaching; the influence of kiln treatment on corrosive species in deposits; operational strategy for rotary kiln; alkali/chloride release during refuse incineration on a grate. (Author)

  10. Apparatus for incinerating hazardous waste

    Science.gov (United States)

    Chang, R.C.W.

    1994-12-20

    An apparatus is described for incinerating wastes, including an incinerator having a combustion chamber, a fluid-tight shell enclosing the combustion chamber, an afterburner, an off-gas particulate removal system and an emergency off-gas cooling system. The region between the inner surface of the shell and the outer surface of the combustion chamber forms a cavity. Air is supplied to the cavity and heated as it passes over the outer surface of the combustion chamber. Heated air is drawn from the cavity and mixed with fuel for input into the combustion chamber. The pressure in the cavity is maintained at least approximately 2.5 cm WC higher than the pressure in the combustion chamber. Gases cannot leak from the combustion chamber since the pressure outside the chamber (inside the cavity) is higher than the pressure inside the chamber. The apparatus can be used to treat any combustible wastes, including biological wastes, toxic materials, low level radioactive wastes, and mixed hazardous and low level transuranic wastes. 1 figure.

  11. Process optimisation on Maerz PFR lime kilns; Maerz optimise le process de ses fours a chaux PFR

    Energy Technology Data Exchange (ETDEWEB)

    Piringer, H. [Maerz Ofenbau, Zurich (Switzerland)

    2005-09-01

    A considerable proportion of the world production of high reactive lime is manufactured in Parallel Flow Regenerative kilns (PFR kilns). For many decades their unmatched features i.e. the lowest heat consumption of all types of lime kilns has been a known fact in the industry. Over 400 PFR kilns world-wide have provided extensive operating data which resulted in essential findings concerning practical kiln operation. PFR lime kilns can now be built with capacities ranging from 100 to 850 metric tons of lime per day using limestone grain sizes from 10 to 200 mm and almost all types of fuel. (author)

  12. Evaluation of medical waste incinerators in Alexandria.

    Science.gov (United States)

    Labib, Ossama A; Hussein, Ahmed H; El-Shall, Waffaa I; Zakaria, Adel; Mohamed, Mona G

    2005-01-01

    Medical establishments play important roles in different activities by using of modern technology to serve the humans and the environment through different departments in the establishment and its firms. Medical wastes are considered as a hazardous waste because they contain toxic materials, infectious, or non-infectious wastes and they are considered as a hazard to millions of patients, health care workers, and visitors. Treatment processes for medical wastes comprise autoclaving, microwaving, chemical disinfection, irradiation, plasma system, and incineration. Incineration is a thermal process, which destroys most of the waste including microorganisms. Combustion process must be under controlled conditions to convert wastes containing hazardous materials into mineral residues and gases. Hospital waste incinerators may emit a number of pollutants depending on the waste being incinerated. These pollutants include particulate matter, acid gases, toxic metals, and toxic organic compounds products of incomplete combustion, e.g., dioxins, furans, and carbon monoxide, as well as sulfur oxides and nitrogen oxides. So, there should be a reduction of emissions of most of these pollutants by air pollution control devices. This study was conducted in 51 medical establishments (ME) in Alexandria. To evaluate its incinerators. It was found that only 31.4% of total ME have their own incinerators to treat their medical waste. Also, the incinerators conditions were poor with incomplete combustion. So, the study recommend handling of all medical wastes of ME in Alexandria by the company which is responsible now for management of domestic solid wastes of the city.

  13. Effect of kiln dust from a cement factory on growth of Vicia faba L.

    Science.gov (United States)

    Uysal, Ismet; Ozdilek, Hasan Göksel; Oztürk, Münir

    2012-04-01

    This study was undertaken to study the effects of different amounts of kiln dust mixed with soil on the seed germination, plant growth, leaf area and water content of Vicia faba cv. Eresen. The reason for this was that cement kiln dust generated as a by-product from the cement factories is rich in potassium, sulfate and other compounds. This product becomes a serious problem when it comes in contact with water. The dust was collected from a cement factory located in Canakkale. Various elements such as Al, Co, Mo, Ca, B, Cd, Cr, Cu, Fe, K, Mg, Mn, Na, Ni, P, Pb, S, Se and Zn were determined both in soil as well as kiln dust. Kiln dust was mixed with soil in pots (20 cm diameter) to make seven different treatments varying from 15 to 105 g kiln dust kg(-1) of soil. The experiment lasted for 4 months. Seeds of V faba were sown in the pots filled with mixtures of preanalysed kiln dust and soil. Germination was high in the pots with a lower treatment of cement kiln dust. However, lower germination rates were observed in the pots mixed with the highest and the medium amounts of cement kiln dust. Plants growing in the soil including 15 g kiln dust showed better performance in length as compared to control. Leaf area increased with increase in cement kiln dust content up to 60 g kiln dust kg(-1) of soil, but declined after 75 g kg(-1). Water content of leaves (mg cm(-2) leaf area) was found to be constantly decreasing with respect to increasing cement kiln content in the pots. Differences between the averages were evaluated by Tukey test and results were found to be significant.

  14. Mössbauer Study of a Celtic Pottery-Making Kiln in Lower Bavaria

    Science.gov (United States)

    Gebhard, R.; Guggenbichler, E.; Häusler, W.; Riederer, J.; Schmotz, K.; Wagner, F. E.; Wagner, U.

    2004-06-01

    In 1995 a well preserved 3rd century BC Celtic kiln for pottery making was excavated at Schmiedorf in Lower Bavaria. The firing chamber and the flue plate of the kiln were preserved, whereas the dome was not found. We report on a study of material from this kiln by neutron activation analysis, thin-section microscopy, X-ray diffraction and Mössbauer spectroscopy, all performed with the aim to learn more about pottery-making procedures in Celtic times.

  15. Moessbauer Study of a Celtic Pottery-Making Kiln in Lower Bavaria

    Energy Technology Data Exchange (ETDEWEB)

    Gebhard, R. [Archaeologische Staatssammlung (Germany); Guggenbichler, E.; Haeusler, W. [Technische Universitaet Muenchen, Physik Department E15 (Germany); Riederer, J. [Staatliche Museen Preussischer Kulturbesitz, Rathgen-Forschungslabor (Germany); Schmotz, K. [Kreisarchaeologie Deggendorf (Germany); Wagner, F. E.; Wagner, U. [Technische Universitaet Muenchen, Physik Department E15 (Germany)

    2004-06-15

    In 1995 a well preserved 3rd century BC Celtic kiln for pottery making was excavated at Schmiedorf in Lower Bavaria. The firing chamber and the flue plate of the kiln were preserved, whereas the dome was not found. We report on a study of material from this kiln by neutron activation analysis, thin-section microscopy, X-ray diffraction and Moessbauer spectroscopy, all performed with the aim to learn more about pottery-making procedures in Celtic times.

  16. Static analysis of masonry kilns built with fictile tubules bricks

    Science.gov (United States)

    Olivito, Renato S.; Scuro, Carmelo; Codispoti, Rosamaria

    2016-12-01

    Industrial archeology is a branch that studies all the testimony (tangible and intangible, direct and indirect) related to the process of industrialization since its origins. This technical field is based on an interdisciplinary approach, it has the task of deepening the story, understanding the technological development made by man over the centuries. The present work focused attention on the study and analysis of a masonry kiln, built with the technique of hollow clay fictile tubules. The study, in particular, has been carried out analyzing the stress state caused by the wind on the structure. The kiln is constituted by a particular geometric configuration that develops in height due to the presence of chimney over the dome.

  17. Incineration facilities for treatment of radioactive wastes: a review

    Energy Technology Data Exchange (ETDEWEB)

    Perkins, B.L.

    1976-02-01

    A description is given of incinerator installations in the US and in foreign countries. Included are descriptions of inactive incinerators, incinerator facilities currently in operation, and incinerator installations under construction. Special features of each installation and operational problems of each facility are emphasized. Problems in the incineration of radioactive waste are discussed in relation to the composition of the waste and the amount and type of radioactive contaminant.

  18. Improved charcoal production methods using the casamance kiln in Uganda

    Energy Technology Data Exchange (ETDEWEB)

    Nturanabo, F. (Makerere Univ., Kampala (Uganda), Dept. of Mechanical Engineering), e-mail: mpazi@tech.mak.ac.ug; Tumuhimbise, J. (Ministry of Energy and Mineral Development, Kampala (Uganda))

    2010-07-01

    Uganda's energy mix depicts heavy reliance on biomass for most of the country's energy needs. Woodfuel is the major source of energy for heating, cooking and lighting. According to the Uganda Energy Balance 2008, biomass resources account for 91,5 % of Uganda's net energy supply. Consumption of wood has been rising at the same rate as the country's population (3,6 % per year as of 2008). The solution to check the rampant deforestation and environmental degradation that result from over-exploitation of the forest resources lies in harvesting the wood sustainably by using more efficient methods. The purpose of this research was to promote use of the casamance kiln as an efficient and environment-friendly charcoal production method. The study aimed at establishing a simpler version of casamance that involves minimal capital investment for low-income producers to adopt easily. The results show that the casamance kiln is easy to operate, takes a shorter cycle time and produces higher quality charcoal. Its efficiency of yield was in the range of 24-28 %, compared to the traditional earth mound whose range was 12-16 %. A 20 m3 casamance kiln operating at 28 % efficiency for 30 weeks a year can save 85 tonnes of wood. (orig.)

  19. Rotary-atomizer electric power generator

    NARCIS (Netherlands)

    Nguyen, Trieu; Tran, Tuan; de Boer, Hans L.; van den Berg, Albert; Eijkel, Jan C.T.

    2015-01-01

    We report experimental and theoretical results on a ballistic energy-conversion method based on a rotary atomizer working with a droplet acceleration-deceleration cycle. In a rotary atomizer, liquid is fed onto the center of a rotating flat surface, where it spreads out under the action of the centr

  20. Rotary-atomizer electric power generator

    NARCIS (Netherlands)

    Nguyen, Trieu; Tran, Tuan; Boer, de Hans; Berg, van den Albert; Eijkel, Jan C.T.

    2015-01-01

    We report experimental and theoretical results on a ballistic energy-conversion method based on a rotary atomizer working with a droplet acceleration-deceleration cycle. In a rotary atomizer, liquid is fed onto the center of a rotating flat surface, where it spreads out under the action of the centr

  1. Suicide by self-incineration

    DEFF Research Database (Denmark)

    Leth, Peter Mygind; Hardt-Madsen, Michael

    1997-01-01

    was 43 years, with a broad age range (20-87). Many incidents of self-incineration as a form of political protest were reported in the press especially during the 1960s and 1970s, and the press reports often inspired others to commit suicide in the same way. None of the cases in our investigation were...... victims were of Danish origin, and a religious motive played no significant role. Most of the victims were suffering from mental illness, and a majority had tried to commit suicide before. None of the victims left a suicide note. The scene was most often at home and indoors--only a minority committed...... suicide in remote areas of the countryside. Most were found dead at the scene, and the cause of death was usually heat exposure. Only a minority had a lethal carboxy-hemoglobin (CO-Hb) concentration. It is concluded that close cooperation between police, fire experts, and the forensic pathologist...

  2. Suicide by self-incineration

    DEFF Research Database (Denmark)

    Leth, Peter Mygind; Hardt-Madsen, Michael

    1997-01-01

    was 43 years, with a broad age range (20-87). Many incidents of self-incineration as a form of political protest were reported in the press especially during the 1960s and 1970s, and the press reports often inspired others to commit suicide in the same way. None of the cases in our investigation were...... victims were of Danish origin, and a religious motive played no significant role. Most of the victims were suffering from mental illness, and a majority had tried to commit suicide before. None of the victims left a suicide note. The scene was most often at home and indoors--only a minority committed...... suicide in remote areas of the countryside. Most were found dead at the scene, and the cause of death was usually heat exposure. Only a minority had a lethal carboxy-hemoglobin (CO-Hb) concentration. It is concluded that close cooperation between police, fire experts, and the forensic pathologist...

  3. Landfilling of waste incineration residues

    DEFF Research Database (Denmark)

    Christensen, Thomas Højlund; Astrup, Thomas; Cai, Zuansi

    2002-01-01

    Residues from waste incineration are bottom ashes and air-pollution-control (APC) residues including fly ashes. The leaching of heavy metals and salts from the ashes is substantial and a wide spectrum of leaching tests and corresponding criteria have been introduced to regulate the landfilling...... of the ashes. Leaching test, however, must be selected carefully to provide information relevant for the actual disposal scenario and for evaluating the benefits of pre-treating the residues prior to landfilling. This paper describes research at the Technical University of Denmark addressing some...... of these issues focusing on pH-development in landfilled residues, effects of leaching test conditions on Cr leaching and effects of pre-treatment with FeSO4....

  4. Biochar from "Kon Tiki" flame curtain and other kilns: Effects of nutrient enrichment and kiln type on crop yield and soil chemistry.

    Science.gov (United States)

    Pandit, Naba Raj; Mulder, Jan; Hale, Sarah Elisabeth; Schmidt, Hans Peter; Cornelissen, Gerard

    2017-01-01

    Biochar application to soils has been investigated as a means of improving soil fertility and mitigating climate change through soil carbon sequestration. In the present work, the invasive shrub "Eupatorium adenophorum" was utilized as a sustainable feedstock for making biochar under different pyrolysis conditions in Nepal. Biochar was produced using several different types of kilns; four sub types of flame curtain kilns (deep-cone metal kiln, steel shielded soil pit, conical soil pit and steel small cone), brick-made traditional kiln, traditional earth-mound kiln and top lift up draft (TLUD). The resultant biochars showed consistent pH (9.1 ± 0.3), cation exchange capacities (133 ± 37 cmolc kg-1), organic carbon contents (73.9 ± 6.4%) and surface areas (35 to 215 m2/g) for all kiln types. A pot trial with maize was carried out to investigate the effect on maize biomass production of the biochars made with various kilns, applied at 1% and 4% dosages. Biochars were either pretreated with hot or cold mineral nutrient enrichment (mixing with a nutrient solution before or after cooling down, respectively), or added separately from the same nutrient dosages to the soil. Significantly higher CEC (Pbiochar as compared to non-amended control soils. Importantly, the study showed that biochar made by flame curtain kilns resulted in the same agronomic effect as biochar made by the other kilns (P > 0.05). At a dosage of 1% biochar, the hot nutrient-enriched biochar led to significant increases of 153% in above ground biomass production compared to cold nutrient-enriched biochar and 209% compared to biochar added separately from the nutrients. Liquid nutrient enhancement of biochar thus improved fertilizer effectiveness compared to separate application of biochar and fertilizer.

  5. Impact of kiln thermal energy demand and false air on cement kiln flue gas CO2 capture

    Directory of Open Access Journals (Sweden)

    Udara S. P. R. Arachchige, Dinesh Kawan, Lars-André Tokheim, Morten C. Melaaen

    2014-01-01

    Full Text Available The present study is focused on the effect of the specific thermal energy demand and the false air factor on carbon capture applied to cement kiln exhaust gases. The carbon capture process model was developed and implemented in Aspen Plus. The model was developed for flue gases from a typical cement clinker manufacturing plant. The specific thermal energy demand as well as the false air factor of the kiln system were varied in order to determine the effect on CO2 capture plant performance, such as the solvent regeneration energy demand. In general, an increase in the mentioned kiln system factors increases the regeneration energy demand. The reboiler energy demand is calculated as 3270, 3428 and 3589 kJ/kg clinker for a specific thermal energy of 3000, 3400 and 3800 kJ/kg clinker, respectively. Setting the false air factor to 25, 50 or 70% gives a reboiler energy demand of 3428, 3476, 3568 kJ/kg clinker, respectively.

  6. Quantifying capital goods for waste incineration

    DEFF Research Database (Denmark)

    Brogaard, Line Kai-Sørensen; Riber, C.; Christensen, Thomas Højlund

    2013-01-01

    Materials and energy used for the construction of modern waste incineration plants were quantified. The data was collected from five incineration plants (72,000–240,000tonnes per year) built in Scandinavia (Norway, Finland and Denmark) between 2006 and 2012. Concrete for the buildings was the main...... of producing the materials used in the construction, steel for the building and the machinery contributed the most. The material and energy used for the construction corresponded to the emission of 7–14kg CO2 per tonne of waste combusted throughout the lifetime of the incineration plant. The assessment showed...... material used amounting to 19,000–26,000tonnes per plant. The quantification further included six main materials, electronic systems, cables and all transportation. The energy used for the actual on-site construction of the incinerators was in the range 4000–5000MWh. In terms of the environmental burden...

  7. Highly Efficient Fecal Waste Incinerator Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Volume reduction is a critical element of Solid Waste Management for manned spacecraft and planetary habitations. To this end, the proposed fecal waste incinerator...

  8. Advanced Computer Simulations of Military Incinerators

    Science.gov (United States)

    2004-12-01

    models contain 3D furnace and canister geometries and all of the relevant physics and chemistry. The destruction of chemical agent is predicted using...computational chemistry methods, chemical kinetics have been developed that describe the incineration of organo -phosphorus nerve agent (GB, VX) and...States. The chemical warfare agents (CWA) consist of mustard gas and other blister agents as well as organo -phosphorus nerve agents. Incineration was

  9. Solid waste utilization: incineration with heat recovery

    Energy Technology Data Exchange (ETDEWEB)

    Boegly, W.J. Jr.

    1978-04-01

    As a part of the Integrated Community Energy Systems (ICES) Program, Technology Evaluations, this evaluation considers the potential utilization of municipal solid wastes as an energy source by use of incineration with heat recovery. Subjects covered include costs, design data, inputs and outputs, and operational problems. Two generic types of heat recovery incinerators are evaluated. The first type, called a waterwall incinerator, is one in which heat is recovered directly from the furnace using water circulated through tubes imbedded in the furnace walls. This design normally is used for larger installations (>200 tons/day). The second type, a starved-air incinerator is used mainly in smaller sizes (<100 tons/day). Burning is performed in the incinerator, and heat recovery is obtained by the use of heat exchangers on the flue gases from the incinerator. Currently there are not many installations of either type in the United States; however, interest in this form of solid-waste handling appears to be increasing.

  10. Reuse of spent FCC catalyst, waste serpentine and kiln rollers waste for synthesis of cordierite and cordierite-mullite ceramics.

    Science.gov (United States)

    Ramezani, A; Emami, S M; Nemat, S

    2017-09-15

    Spent fluid catalytic cracking (FCC) was gathered from several petrochemical plants and calcined in a rotary furnace between 1000 and 1100°C in order to remove sulphur and hydrocarbon based impurities. Calcining process on FCC led to formation of AlVO4 ceramic phase, so converted the hazardous waste to non-hazardous applicable raw material. In this study, two ceramic bodies as cordierite and cordierite-mullite were synthesized with calcined spent FCC, waste serpentine, kiln rollers waste and high grade kaolin as raw materials. The XRD results showed that the cordierite and cordierite-mullite were synthesized successfully so that 96.4% of F1 (cordierite) sample fired at 1400°C was cordierite phase and F2 (cordierite-mullite) sample fired at 1450°C was completely cordierite and mullite phases. The synthesized cordierite and cordierite-mullite samples had lower porosity values and coefficient of thermal expansion (CTE) than similar industrial products. The negative CTE value that obtained from the cordierite sample up to 800°C is favorable for some applications. The considerable results of the synthesized cordierite and cordierite-mullite from this work present cost reduction of the two ceramic bodies production and may help to solve the environmental problems with the use of three waste sources in large scales. Copyright © 2017 Elsevier B.V. All rights reserved.

  11. Current Methods to Detoxify Fly Ash from Waste Incineration

    Energy Technology Data Exchange (ETDEWEB)

    Hallgren, Christine; Stroemberg, Birgitta [TPS Termiska Processer AB, Nykoeping (Sweden)

    2004-07-01

    vitrification, electric arc and melting in a secondary combustion chamber by adding coke as a heating source (coke bed melting furnaces) or residual carbon in the fly ash (Rotary surface melting furnace) are the most common methods. In general, vitrification processes require a high-energy input and are therefore relatively cost intensive. Locking the hazardous components into the matrix by a stabilization/solidification with cement is a common alternative to decontamination. Mixing the fly ash with cement or asphalt is widely used for the reuse of fly ash from coal incineration, but it requires careful attention to any leaching of heavy metals if applied to fly ash from waste incineration. Studies by mixing fly ash with cement at concentrations from 5 to 70 % showed, that in most cases an additional pretreatment step, e.g. washing in HNO{sub 3} solution, is necessary to receive acceptable leaching behaviour and required properties as building material. Related European regulations are currently pending. On the other hand, the use of fly ash as filler for asphalt does not require any pretreatment and is already commonly applied in some countries such as the Netherlands as a well-established method. Solvent extraction methods such as acidic extraction (3R-process) or combined basic and acidic extraction (MR-process) are also designed to remove the contaminants. The effectiveness of these methods is only moderate and a further thermal treatment is required to destroy the dioxins. These methods require relatively high amounts of chemicals and wastewater management. However, they are supposed to be relatively cost effective. Other treatment options that are being tested at laboratory scale such as microbiological treatment and supercritical extraction are optimistic but have no realistic practical relevance at this state.

  12. Surface Reconstruction of Rotary Kiln’s Point Cloud Data%回转窑点云数据的曲面重建

    Institute of Scientific and Technical Information of China (English)

    郭培闪; 杜黎明

    2015-01-01

    针对形体较大、形状较规则的回转窑,很难用传统方法对其进行测量,可以采用三维激光扫描技术获取其点云数据,用逆向工程Geomagic软件对点云数据做建模处理,方便后续应用。针对某回转窑,阐述如何用Leica三维激光扫描仪获取其点云数据,然后用逆向工程软件Geomagic实现曲面重建和精度分析的具体过程。%For the rotary kiln with larger body and rule shape,it is difficult to use traditional method to measure. The 3D laser scanning technology can be used for the point cloud data. By using Geomagic software of reverse engineering,the modeling of the point cloud data processing is done and it is convenient for subsequent application. For a rotary kiln,we expounds how to use Leica 3D laser scanner to obtain the point cloud data,and then uses the reverse engineering software Geomagic to realize concrete process of the curved surface reconstruction and error analysis.

  13. Use of secondary fuels in rotary kilns of the cement industry; Einsatz von Sekundaerstoffen in Drehofenanlagen der Zementindustrie

    Energy Technology Data Exchange (ETDEWEB)

    Hoenig, V. [Forschungsinstitut der Zementindustrie, Duesseldorf (Germany)

    1998-09-01

    Most cement works in Germany use secondary materials for cement production or are planning to do so. Many of the materials in question, such as used tyres, have been recycled in an environmentally acceptable way for decades, and a large body of experience has accumulated on their use in the cement industry. In the cement industry secondary materials are understood to comprise secondary fuels as well as secondary raw materials. The latter have for some part replaced the natural raw materials used for burning cement clinker, the preliminary product of cement. By using used tyres, used oil and other waste materials as secondary fuels the cement industry has for decades contributed to an environmentally acceptable form of waste disposal. The use of secondary materials has also enabled the cement industry to improve its economic situation. In response to the enactment of the Materials Recycling Law the cement industry has during the past few years turned its attention to the utilisation of other waste materials. The criteria relevant to the cement industry`s choice of a waste material as secondary material lastly depends on the process-related side constraints attending the clinker burning process and the requirements on the burning process with regard to product quality and environmental acceptability. [Deutsch] Die meisten Zementwerke in Deutschland setzen bei der Zementherstellung Sekundaerstoffe ein oder planen ihren Einsatz. Fuer einige dieser Stoffe, wie z.B. Altreifen gilt, dass sie bereits seit Jahrzehnten umweltvertraeglich verwertet werden, so dass viele Erfahrungen ueber deren Einsatz in der Zementindustrie vorliegen. Unter Sekundaerstoffen werden in der Zementindustrie sowohl Sekundaerbrennstoffe wie auch Sekundaerrohstoffe verstanden. Letztere ersetzen teilweise die natuerlichen Rohstoffe, aus denen der Zementklinker, das Vorprodukt des Zements, gebrannt wird. Bezueglich der Sekundaerbrennstoffe traegt die Zementindustrie schon seit Jahrzehnten zu einer umweltvertraeglichen Entsorgung von Altreifen, Altoel sowie einigen weiteren Abfallstoffen bei. Darueber hinaus bedeutet die Verwertung der Sekundaerstoffe fuer die Zementindustrie eine Verbesserung ihrer wirtschaftlichen Situation. Ausgeloest durch das Kreislaufwirtschafts-/Abfallgesetz beschaeftigt sich die Zementindustrie in den letzten Jahren verstaerkt mit der Verwertung weiterer Abfallstoffe. Die Kriterien, die fuer den moeglichen Einsatz eines Abfalls als Sekundaerstoff in der Zementindustrie gelten, werden letztlich durch die verfahrenstechnischen Randbedingungen des Klinkerbrennprozesses sowie durch die Anforderungen an die Produktqualitaet und die Umweltvertraeglichkeit des Brennprozesses bestimmt. (orig.)

  14. Adjustment to supporting roller of rotary kiln (Part Ⅴ)%回转窑托轮的调整(五)

    Institute of Scientific and Technical Information of China (English)

    江旭昌

    1999-01-01

    @@ 4 托轮调整的检验 托轮调整以后,最重要的是要保证轮带与托轮表面接触均匀,受力均衡.因为回转窑的轮带与托轮接触时的接触应力很大,有的甚至超过400 MPa.

  15. 回转窑窑口护板的维修%Maintenance to guard ring plate of rotary kiln

    Institute of Scientific and Technical Information of China (English)

    陈远槐

    2004-01-01

    两档支撑的预分解窑采用无烟煤作燃料,相关设备尤其是窑口护板长期处在高温环境,遭遇磨蚀、断裂、脱落,使用寿命短.在对其结构、材质、安装方法进行改进后,效果显著.

  16. 回转窑筒体开裂原因分析%Analysis of rotary kiln' s cracking

    Institute of Scientific and Technical Information of China (English)

    周永安

    2002-01-01

    @@ 1 回转窑筒体开裂情况 回转窑是水泥厂的核心设备,它的运转状况和运转率直接影响全厂的生产成本和经济效益,原淮海水泥厂(现江苏巨龙集团)1978年由罗马尼亚引进一台回转窑,规格为φ5.8m×97m.

  17. Rotary Valve FY 2016 Highlights

    Energy Technology Data Exchange (ETDEWEB)

    Fitsos, P. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States)

    2016-12-07

    The fiscal year started with the Rotary Valve (RV) being reassembled after having crashed in June of 2015. The crash occurred when the RV inner surface contacted the housing. The cause of the crash was never confirmed. No particles were found in the 2.5 thousandths of an inch gap and the filters the helium gas passed through were all clean. There were marks on the bearings that looked like electrostatic discharge as shown below in Figure 1. These marks hadn’t been seen before and there were similar discharge marks on some of the ball bearings. Examples of this were found in a literature search of bearing failures. This leads to a possible cause due to this arcing affecting the rotational accuracy of the bearings driving the RV into the housing.

  18. Aerodynamic seals for rotary machine

    Energy Technology Data Exchange (ETDEWEB)

    Bidkar, Rahul Anil; Cirri, Massimiliano; Thatte, Azam Mihir; Williams, John Robert

    2016-02-09

    An aerodynamic seal assembly for a rotary machine includes multiple sealing device segments disposed circumferentially intermediate to a stationary housing and a rotor. Each of the segments includes a shoe plate with a forward-shoe section and an aft-shoe section having multiple labyrinth teeth therebetween facing the rotor. The sealing device segment also includes multiple flexures connected to the shoe plate and to a top interface element, wherein the multiple flexures are configured to allow the high pressure fluid to occupy a forward cavity and the low pressure fluid to occupy an aft cavity. Further, the sealing device segments include a secondary seal attached to the top interface element at one first end and positioned about the flexures and the shoe plate at one second end.

  19. Volume loss as a tool to assess kiln drying of eucalyptus wood

    Directory of Open Access Journals (Sweden)

    Djeison Cesar Batista

    Full Text Available In this study, we aimed to analyze the kiln drying quality of Eucalyptus grandis, Eucalyptus saligna and Eucalyptus dunnii woods with respect to volume loss. Wood from the three species was kiln dried together with the same drying schedule and conditions in a conventional-temperature pilot kiln. Three kinds of volume loss were evaluated: total - from saturated (initial to machined (final condition; shrinkage - from saturated to 10% moisture content; and machining - from 10% moisture content to machined condition. Eucalyptus grandis wood was the most dimensionally stable and presented the smallest volume loss due to shrinkage. Although they had different shrinkage behaviors, Eucalyptus grandis and Eucalyptus saligna woods presented the same drying quality regarding machining and total volume losses. These species can be considered the same for kiln drying. Eucalyptus dunnii wood presented the worst quality in drying, and should not be kiln dried in the same batch with the other species.

  20. Kiln process impact of alternative solid fuel combustion in the cement kiln main burner - Mathematical modelling and full-scale experiment

    OpenAIRE

    Ariyaratne, Hiromi Wijesinghe; Melaaen, Morten Christian; Tokheim, Lars André; Manjula, Edirisinghe V. P. J.

    2014-01-01

    Increased use of alternative fuels in cement kilns is a trend in the world. However, replacing fossil fuels like coal with different alternative fuels will give various impacts on the overall kiln process due to the fuel characteristics. Hence, it is important to know to what extent the fossil fuels can be replaced by different alternative fuels without severely changing process conditions, product quality or emissions. In the present study, a mass and energy balance for the combustion of dif...

  1. Improved electrical efficiency and bottom ash quality on waste combustion plants. Appendix A1 to A3

    Energy Technology Data Exchange (ETDEWEB)

    Nesterov, I.; Jensen, Peter A.; Dam-Johansen, K.; Kloeft, H.; Boejer, M. (Technical Univ. of Denmark, Kgs. Lyngby (Denmark)); Mogensen, Erhardt (Babcock and Wilcox Voelund A/S, Esbjerg (Denmark))

    2010-07-01

    Investigations making it possible to evaluate and further develop concepts to improve electrical efficiency in a waste combustion plant were performed. Furthermore, one objective of the study was to investigate the possibilities of improving waste bottom ash leaching properties by use of a rotary kiln treatment. The project work included construction of a bench-scale rotary kiln, performing ash rotary kiln treatment experiments, conducting gas suction probe measurements on a waste incineration plant and making some concept evaluations. The influence of the rotary kiln thermal treatment on the leaching of Ca, Al, Si, Mg, Ba, Sr, Cl, Cu, Pb, Zn, Cr, Mo, sulfate, DOC and carbonate was determined. As a result of these tests, the rotary kiln thermal treatment of bottom ashes can be recommended for reducing the leaching of Cu, Pb, Cl, Zn and DOC; however, an increased leaching of Cr and Mo should be expected. The combustion conditions above the grate of a waste incineration plant were investigated and the release and concentration of volatile ash species in the flue gas such as Cl, Na, K, Ca, Pb, Zn and S were measured. The conducted measurements show that flue gas from grate sections 3 and 4 can produce a sufficiently hot flue gas that contains only low concentrations of corrosive species, and therefore can be used to increase superheater temperatures. Implementation of the so-called flue gas split concept together with other steam circle modifications on a waste combustion plant, and using a reasonable increase in final steam temperature from 400 to 500 deg. C, have the potential to increase electrical efficiency from 24 to 30% (with respect to lower fuel heating value) in a waste combustion plant. The appendices deal with incineration bottom ash leaching properties; design and construction of rotary kiln facility; manual to rotary kiln experiments. (Author)

  2. Improved electrical efficiency and bottom ash quality on waste combustion plants. Appendix A4 to A6

    Energy Technology Data Exchange (ETDEWEB)

    Kloeft, H.; Jensen, Peter A.; Nesterov, I.; Hyks, J.; Astrup, T. (Technical Univ. of Denmark, Kgs. Lyngby (Denmark)); Mogensen, Erhardt (Babcock and Wilcox Voelund A/S, Glostrup (Denmark))

    2010-07-01

    Investigations making it possible to evaluate and further develop concepts to improve electrical efficiency in a waste combustion plant were performed. Furthermore, one objective of the study was to investigate the possibilities of improving waste bottom ash leaching properties by use of a rotary kiln treatment. The project work included construction of a bench-scale rotary kiln, performing ash rotary kiln treatment experiments, conducting gas suction probe measurements on a waste incineration plant and making some concept evaluations. The influence of the rotary kiln thermal treatment on the leaching of Ca, Al, Si, Mg, Ba, Sr, Cl, Cu, Pb, Zn, Cr, Mo, sulfate, DOC and carbonate was determined. As a result of these tests, the rotary kiln thermal treatment of bottom ashes can be recommended for reducing the leaching of Cu, Pb, Cl, Zn and DOC; however, an increased leaching of Cr and Mo should be expected. The combustion conditions above the grate of a waste incineration plant were investigated and the release and concentration of volatile ash species in the flue gas such as Cl, Na, K, Ca, Pb, Zn and S were measured. The conducted measurements show that flue gas from grate sections 3 and 4 can produce a sufficiently hot flue gas that contains only low concentrations of corrosive species, and therefore can be used to increase superheater temperatures. Implementation of the so-called flue gas split concept together with other steam circle modifications on a waste combustion plant, and using a reasonable increase in final steam temperature from 400 to 500 deg. C, have the potential to increase electrical efficiency from 24 to 30% (with respect to lower fuel heating value) in a waste combustion plant. The appendices deal with collection of slags for the rotary kiln experiments; overview of the thermal treatment experiments - phase 1; a journal paper with the title ''Quantification of leaching from waste incineration bottom ash treated in a rotary kiln

  3. Carpet As An Alternative Fuel in Cement Kilns

    Energy Technology Data Exchange (ETDEWEB)

    Matthew J Realff

    2007-02-06

    Approximately 5 billion lbs of carpet will be removed from buildings in the US each year for the foreseeable future. This carpet is potentially a valuable resource because it contains plastic in the face of the carpet that can be re-used. However, there are many different types of carpet, and at least four major different plastics used to make the face. The face is woven through a backing fabric and held in place by a “glue” that is in most cases a latex cross-linked polymer which is heavily loaded with chalk (calcium carbonate). This backing has almost no value as a recycled material. In addition, carpet is a bulky material that is difficult to handle and ship and must be kept dry. It would be of significant benefit to the public if this stream of material could be kept out of landfills and some of its potential value unlocked by having high volume alternatives for recycled carpet use. The research question that this project investigated was whether carpet could be used as a fuel in a cement kiln. If this could be done successfully, there is significant capacity in the US cement industry to absorb carpet and use it as a fuel. Cement kilns could serve as a way to stimulate carpet collection and then side streams be taken for higher value uses. The research demonstrated that carpet was technically a suitable fuel, but was unable to conclude that the overall system could be economically feasible at this time with the constraints placed on the project by using an existing system for feeding the kiln. Collection and transportation were relatively straightforward, using an existing collector who had the capacity to collect high volumes of material. The shredding of the carpet into a suitable form for feeding was more challenging, but these problems were successfully overcome. The feeding of the carpet into the kiln was not successfully carried out reliably. The overall economics were not positive under the prevailing conditions of costs for transportation and size

  4. Unidirectional rotary motion in achiral molecular motors.

    Science.gov (United States)

    Kistemaker, Jos C M; Štacko, Peter; Visser, Johan; Feringa, Ben L

    2015-11-01

    Control of the direction of motion is an essential feature of biological rotary motors and results from the intrinsic chirality of the amino acids from which the motors are made. In synthetic autonomous light-driven rotary motors, point chirality is transferred to helical chirality, and this governs their unidirectional rotation. However, achieving directional rotary motion in an achiral molecular system in an autonomous fashion remains a fundamental challenge. Here, we report an achiral molecular motor in which the presence of a pseudo-asymmetric carbon atom proved to be sufficient for exclusive autonomous disrotary motion of two appended rotor moieties. Isomerization around the two double bonds enables both rotors to move in the same direction with respect to their surroundings--like wheels on an axle--demonstrating that autonomous unidirectional rotary motion can be achieved in a symmetric system.

  5. Rotary endodontics in primary teeth - A review.

    Science.gov (United States)

    George, Sageena; Anandaraj, S; Issac, Jyoti S; John, Sheen A; Harris, Anoop

    2016-01-01

    Endodontic treatment in primary teeth can be challenging and time consuming, especially during canal preparation, which is considered one of the most important steps in root canal therapy. The conventional instrumentation technique for primary teeth remains the "gold-standard" over hand instrumentation, which makes procedures much more time consuming and adversely affects both clinicians and patients. Recently nickel-titanium (Ni-Ti) rotary files have been developed for use in pediatric endodontics. Using rotary instruments for primary tooth pulpectomies is cost effective and results in fills that are consistently uniform and predictable. This article reviews the use of nickel-titanium rotary files as root canal instrumentation in primary teeth. The pulpectomy technique is described here according to different authors and the advantages and disadvantages of using rotary files are discussed.

  6. Kinetic characteristic for a synchronal rotary compressor

    Institute of Scientific and Technical Information of China (English)

    Qu Zongchang; Feng Jianmei; Zhou Hui; Yang Hua

    2007-01-01

    An angular speed, acceleration and tangential leakage of a synchronal rotary compressor in which both bladed rotor and a cylinder are discussed. The calculation formulae of revolving speed of cylinder and relative speed between the cylinder and bladed rotor are deduced detailedly in this paper. The variation of tangential speed and cylinder acceleration with angular position is investigated for a complete cycle. And some key parameters affected the relative speed are found out, viz, the relative speed depends on the radius of the cylinder and rotary speed of the axis, and the ratio of the cylinder to bladed rotor has not too much influence. It is the theoretic basis of designing and optimizing of structure characteristic of a synchronal rotary compressor. Also a computing formula of leakage related with rotary speed is deduced. It could supply

  7. Clinical waste incinerators in Cameroon--a case study

    DEFF Research Database (Denmark)

    Mochungong, Peter Ikome Kuwoh; Gulis, Gabriel; Sodemann, Morten

    2012-01-01

    Incinerators are widely used to treat clinical waste in Cameroon's Northwest Region. These incinerators cause public apprehension owing to purported risks to operators, communities and the environment. This article aims to summarize findings from an April 2008 case study....

  8. the development of new generation of solid waste refuse incinerators

    African Journals Online (AJOL)

    The design of these incinerators does not allow combustion products directly into ... will be almost impossible since the ash builds a semi-solid ash that cannot be ... subsidence of the ground destroys the incinerators by the base caving in.

  9. EXPERIMENTAL INVESTIGATION OF PIC FORMATION IN CFC INCINERATION

    Science.gov (United States)

    The report gives results of the collection of combustion emission characterization data from chlorofluorocarbon (CFC) incineration. A bench scale test program to provide emission characterization data from CFC incineration was developed and performed, with emphasis on the format...

  10. Quantifying capital goods for waste incineration.

    Science.gov (United States)

    Brogaard, L K; Riber, C; Christensen, T H

    2013-06-01

    Materials and energy used for the construction of modern waste incineration plants were quantified. The data was collected from five incineration plants (72,000-240,000 tonnes per year) built in Scandinavia (Norway, Finland and Denmark) between 2006 and 2012. Concrete for the buildings was the main material used amounting to 19,000-26,000 tonnes per plant. The quantification further included six main materials, electronic systems, cables and all transportation. The energy used for the actual on-site construction of the incinerators was in the range 4000-5000 MW h. In terms of the environmental burden of producing the materials used in the construction, steel for the building and the machinery contributed the most. The material and energy used for the construction corresponded to the emission of 7-14 kg CO2 per tonne of waste combusted throughout the lifetime of the incineration plant. The assessment showed that, compared to data reported in the literature on direct emissions from the operation of incinerators, the environmental impacts caused by the construction of buildings and machinery (capital goods) could amount to 2-3% with respect to kg CO2 per tonne of waste combusted.

  11. Analysis of the Rotary Ultrasonic Machining Mechanism

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Ultrasonic machining (USM) is considered as an effective method for machining hard and brittle materials such as glass, engineering ceramics, semiconductors, diamonds, metal composites and so on. However, the low material removal rate due to using abrasive slurry limits further application of USM. Rotary ultrasonic machining (rotary USM) superimposes rotational movement on the tool head that vibrates at ultrasonic frequency (20 kHz) simultaneously. The tool is made of mild steel coated or bonded with diamon...

  12. Rotary impeller refinement of 7075Al alloy

    Institute of Scientific and Technical Information of China (English)

    WANG Liping; GUO Erjun; HUANG Yongchang; LU Bin

    2009-01-01

    The effects of four parameters, gas flow, rotational speed, refining time, and stewing time, on the rotary impeller refinement of 7075 Al were studied. The effects of C2Cl6refining, rotary impeller refuting, and composite refining of 7075 AI alloy were compared with each other. The results showed that the greatest impact parameter of rotary impeller refinement was rotational speed, followed by gas flow, refining time, and stewing time. The optimum purification parameters obtained by orthogonal analysis were as follows: rotor speed of 400 r/min, inert gas flow of 0.4 mL/h, refining time of 15 min, and stewing time of 6 min. The best degassing effect can be obtained by the composite refuting of C2Cl6 and rotary impeller. The degassing rate of C2Cl6 rotary impeller, and composite refining was 34.5%, 69.2%, and 78%, respectively. The mechanical properties of the specimen refined by rotary impeller were higher than those by C2C16 refining, but lower than those by composite refining.

  13. 40 CFR 264.344 - Hazardous waste incinerator permits.

    Science.gov (United States)

    2010-07-01

    ... WASTES (CONTINUED) STANDARDS FOR OWNERS AND OPERATORS OF HAZARDOUS WASTE TREATMENT, STORAGE, AND DISPOSAL FACILITIES Incinerators § 264.344 Hazardous waste incinerator permits. (a) The owner or operator of a... 40 Protection of Environment 25 2010-07-01 2010-07-01 false Hazardous waste incinerator permits...

  14. Alkali activation processes for incinerator residues management.

    Science.gov (United States)

    Lancellotti, Isabella; Ponzoni, Chiara; Barbieri, Luisa; Leonelli, Cristina

    2013-08-01

    Incinerator bottom ash (BA) is produced in large amount worldwide and in Italy, where 5.1 millionstons of municipal solid residues have been incinerated in 2010, corresponding to 1.2-1.5 millionstons of produced bottom ash. This residue has been used in the present study for producing dense geopolymers containing high percentage (50-70 wt%) of ash. The amount of potentially reactive aluminosilicate fraction in the ash has been determined by means of test in NaOH. The final properties of geopolymers prepared with or without taking into account this reactive fraction have been compared. The results showed that due to the presence of both amorphous and crystalline fractions with a different degree of reactivity, the incinerator BA geopolymers exhibit significant differences in terms of Si/Al ratio and microstructure when reactive fraction is considered. Copyright © 2013 Elsevier Ltd. All rights reserved.

  15. Energy utilization: municipal waste incineration. Final report

    Energy Technology Data Exchange (ETDEWEB)

    LaBeck, M.F.

    1981-03-27

    An assessment is made of the technical and economical feasibility of converting municipal waste into useful and useable energy. The concept presented involves retrofitting an existing municipal incinerator with the systems and equipment necessary to produce process steam and electric power. The concept is economically attractive since the cost of necessary waste heat recovery equipment is usually a comparatively small percentage of the cost of the original incinerator installation. Technical data obtained from presently operating incinerators designed specifically for generating energy, documents the technical feasibility and stipulates certain design constraints. The investigation includes a cost summary; description of process and facilities; conceptual design; economic analysis; derivation of costs; itemized estimated costs; design and construction schedule; and some drawings.

  16. Stabilization/solidification of incinerator fly ash for the manufacture of artificial aggregate by cementitious granulation

    Energy Technology Data Exchange (ETDEWEB)

    Colangelo, F.; Cioffi, R. [Univ. Pathenope of Naples (Italy). Dept. of Technology; Montagnaro, F.; Santoro, L. [Univ. Federico 2 of Naples (Italy). Dept. of Chemistry; Di Giacomo, C.; Roncone, A. [Extra Group Co., Citta Sant' Angelo (Italy)

    2010-07-01

    This paper presented the results of a study in which municipal, hospital, and industrial waste ash from an incineration plant equipped with rotary and stoker furnaces was used in a stabilization/solidification granulation process with cement, lime, and coal fly ash as binder components. The ash from the incineration plant was classified as hazardous. The granulation process was conducted with a range of waste ash mixtures in order to determine the appropriate waste ash percentage for the safe manufacture of artificial aggregates. Waste ash content ranging from 50 to 70 per cent was incorporated within the binding matrix. A 2-step granulation process was then conducted with a pure binder in order to encapsulate the granules from the initial process within an outer shell. The granules obtained from the processes were tested to assess their physico-mechanical and leaching properties. Concrete mixtures were then prepared with some of the artificial aggregates made using the granulation process. Results of the study demonstrated that the granules were suitable for the manufacture of concrete blocks. 19 refs., 8 tabs., 1 fig.

  17. Effect of brick kiln emissions on commonly used vegetables of Kashmir Valley.

    Science.gov (United States)

    Skinder, Bhat M; Sheikh, Afeefa Q; Pandit, Ashok K; Ganai, Bashir A; Kuchy, Aashiq H

    2015-11-01

    To study the impact of brick kiln emissions on plant growth and productivity, a study was conducted on various biochemical parameters of three main vegetables Brassica oleracea L., Phaseolus vulgaris L., and Solanum melongena L. cultivated in the vicinity of the brick kiln area of the Panzan village of district Budgam (J&K). Plants in the vicinity of brick kilns are direct recipients of emissions and therefore important materials for assessing potential effects of kiln pollutants. The biochemical values of all the three vegetables of the brick kiln site when compared to the control site are significantly (P ≤ 0.05) different. The findings of the present work depict that the brick kilns are the prime reason for the deterioration of important consumable vegetables, which could lead to chaos in the food security of the area in concern besides a threat to local people in terms of health if proper pollution control devices or the replacement of brick kilns are not put in place with new technology.

  18. High Bandwidth Rotary Fast Tool Servos and a Hybrid Rotary/Linear Electromagnetic Actuator

    Energy Technology Data Exchange (ETDEWEB)

    Montesanti, Richard Clement [Massachusetts Inst. of Technology (MIT), Cambridge, MA (United States)

    2005-09-01

    This thesis describes the development of two high bandwidth short-stroke rotary fast tool servos and the hybrid rotary/linear electromagnetic actuator developed for one of them. Design insights, trade-o® methodologies, and analytical tools are developed for precision mechanical systems, power and signal electronic systems, control systems, normal-stress electromagnetic actuators, and the dynamics of the combined systems.

  19. Man-made rotary nanomotors: a review of recent developments

    Science.gov (United States)

    Kim, Kwanoh; Guo, Jianhe; Liang, Z. X.; Zhu, F. Q.; Fan, D. L.

    2016-05-01

    The development of rotary nanomotors is an essential step towards intelligent nanomachines and nanorobots. In this article, we review the concept, design, working mechanisms, and applications of state-of-the-art rotary nanomotors made from synthetic nanoentities. The rotary nanomotors are categorized according to the energy sources employed to drive the rotary motion, including biochemical, optical, magnetic, and electric fields. The unique advantages and limitations for each type of rotary nanomachines are discussed. The advances of rotary nanomotors is pivotal for realizing dream nanomachines for myriad applications including microfluidics, biodiagnosis, nano-surgery, and biosubstance delivery.

  20. Man-Made Rotary Nanomotors: A Review of Recent Development

    Science.gov (United States)

    Kim, Kwanoh; Guo, Jianhe; Liang, Z. X.; Zhu, F. Q.; Fan, D. L.

    2016-01-01

    The development rotary nanomotors is an essential step towards intelligent nanomachines and nanorobots. In this article, we review the concept, design, working mechanisms, and applications of the state-of-the-art rotary nanomotors made from synthetic nanoentities. The rotary nanomotors are categorized according to the energy sources employed to drive the rotary motion, including biochemical, optical, magnetic, and electric fields. The unique advantages and limitations for each type of rotary nanomachines are discussed. The advances of rotary nanomotors is pivotal for realizing dream nanomachines for myriad applications including microfluidics, biodiagnosis, nano-surgery, and biosubstance delivery. PMID:27152885

  1. Man-made rotary nanomotors: a review of recent developments.

    Science.gov (United States)

    Kim, Kwanoh; Guo, Jianhe; Liang, Z X; Zhu, F Q; Fan, D L

    2016-05-19

    The development of rotary nanomotors is an essential step towards intelligent nanomachines and nanorobots. In this article, we review the concept, design, working mechanisms, and applications of state-of-the-art rotary nanomotors made from synthetic nanoentities. The rotary nanomotors are categorized according to the energy sources employed to drive the rotary motion, including biochemical, optical, magnetic, and electric fields. The unique advantages and limitations for each type of rotary nanomachines are discussed. The advances of rotary nanomotors is pivotal for realizing dream nanomachines for myriad applications including microfluidics, biodiagnosis, nano-surgery, and biosubstance delivery.

  2. Investigation of novel incineration technology for hospital waste.

    Science.gov (United States)

    Liu, Yangsheng; Ma, Lanlan; Liu, Yushan; Kong, Guoxing

    2006-10-15

    Conventional incineration systems for hospital waste (HW) emit large amounts of particulate matter (PM) and heavy metals, as well as dioxins, due to the large excess air ratio. Additionally, the final process residues--bottom and fly ashes containing high levels of heavy metals and dioxins--also constitute a serious environmental problem. These issues faced by HW incineration processes are very similar to those confronted by conventional municipal solid waste (MSW) incinerators. In our previous work, we developed a novel technology integrating drying, pyrolysis, gasification, combustion, and ash vitrification (DPGCV) in one step, which successfully solved these issues in MSW incineration. In this study, many experiments are carried out to investigate the feasibility of employing the DPGCV technology to solve the issues faced by HW incineration processes, although there was no MSW incinerator used as a HW incinerator till now. Experiments were conducted in an industrial HW incineration plant with a capacity of 24 tons per day (TPD), located in Zhenzhou, Henan Province. Results illustrated that this DPGCV technology successfully solved these issues as confronted by the conventional HW incinerators and achieved the expected results for HW incineration as it did for MSW incineration. The outstanding performance of this DPGCV technology is due to the fact that the primary chamber acted as both gasifier for organic matter and vitrifying reactor for ashes, and the secondary chamber acted as a gas combustor.

  3. 40 CFR 761.70 - Incineration.

    Science.gov (United States)

    2010-07-01

    ... provisions of this regulation; (ii) When an incinerator is first used for the disposal of PCBs after the...; (c) CO2; (d) Oxides of Nitrogen (NOX); (e) Hydrochloric Acid (HCl); (f) Total Chlorinated Organic... continuous. The monitoring for CO2 shall be periodic, at a frequency specified by the Regional...

  4. Heavy metals in MSW incineration fly ashes

    DEFF Research Database (Denmark)

    Ferreira, Celia; Ribeiro, Alexandra B.; Ottosen, Lisbeth M.

    2003-01-01

    Incineration is a common solution for dealing with the increasing amount of municipal solid waste (MSW). During the process, the heavy metals initially present in the waste go through several transformations, ending up in combustion products, such as fly ash. This article deals with some issues r...

  5. Selected occupational-health-hazard controls in the incineration of hazardous wastes

    Energy Technology Data Exchange (ETDEWEB)

    Anastas, M.Y.

    1984-09-01

    Surveys of control technology in the hazardous-waste incineration industry (SIC-4953) were conducted. Twelve walkthrough and four in-depth surveys were conducted. State-of-the-art engineering controls existed at three facilities. At these facilities, liquid wastes in 55 gallon drums were dumped automatically into hoppers enclosed within ventilated booths. Bulk liquids received in tank trailers or 600-gallon dumpsters were connected by electrically grounded transfer hoses to the furnace or to storage tanks. The trailers were vented to spot (local) scrubbing systems, and explosive proof pumps were used. Solids, sludges, and sample bottles were handled by an automated pack and drum-feed system or by a loader. General ventilation, 12 to 15 changes per hour, was provided. The facilities provided employee training in health hazards and safety. Good-work practices such as using appropriate personal-protective equipment and safety belts and chutes around kiln openings were observed. Concentrations of low-to-medium toxicity materials were between 1 and 15% of their threshold-limit values. The author notes that at some facilities respiratory protection was used as an added precaution when handling highly toxic wastes, although the engineering controls alone were sufficient to meet the exposure standard.

  6. Coal gasification: New challenge for the Beaumont rotary feeder

    Science.gov (United States)

    Stelian, J.

    1977-01-01

    The use of rotary feeders in the coal gasification process is described with emphasis on the efficient conversion of coal to clean gaseous fuels. Commercial applications of the rotary feeder system are summarized.

  7. Integrated thermal treatment system study: Phase 1 results. Appendix B, Flow sheets and material balances: Volume 2

    Energy Technology Data Exchange (ETDEWEB)

    Feizollahi, F.; Quapp, W.J.; Hempill, H.G.; Groffie, F.J.

    1994-07-01

    This document accompanies a full report which describes the testing and evaluation of ten different methods for incinerating mixed low-level radioactive wastes. It consists of flowsheets and diagrams of a rotary kiln, pyrolysis methods, a plasma furnace, a fixed hearth, and thermal desorption methods.

  8. Insulation performance data and assessment procedures for steam kiln energy conservation investments

    Energy Technology Data Exchange (ETDEWEB)

    Zaccor, J.V.

    1980-09-01

    For a demonstration project, the costs and benefits of insulating concrete block curing kilns to isolate the kiln thermal mass from the curing cycle are determined. Data were developed on service life of FOAMGLAS insulation, the effect of Johnson burners on the insulation and mounting, performance of an alternative insulation (a rapidly installed, spray-on polyurethane foam), and a simple incentive to promote implementation of industrial energy conservation concepts. Data are tabulated and compared for the FOAMGLAS and CPR 480 polyurethane insulations. Specific studies of insulation that was installed on inside surfaces of kilns to lock the kiln-mass out of the curing cycle are given for Blocklite plant in California, the Ameron pipe plant in California, and the Superlite plant in Phoenix, Arizona. (MCW)

  9. Technical measures of renovation from small and medium-sized rotary kilnc eme ntp ord utc ion iln e ot rae cit vel ime pro duc ito nli ne%将中小型回转窑水泥生产线改造为活性石灰生产线的技术措施

    Institute of Scientific and Technical Information of China (English)

    解启明

    2016-01-01

    Based on analysis of problems in small and medium -sized rotary kiln cement production line and external surroundings of them , this paper present the needs for renovation from small and medium-sized rotary kiln cement production line to reactive lime production line and put forward some suggests on technical measures of renovation from small and medium -sized kiln cement produc-tion line to reactive lime production line which combined theory with practice and provided another feasible alternative and choice for eliminating the old cement production line in future .%从中小型水泥生产线存在的问题、改造的外部环境等方面分析,提出了对中小型落后水泥生产线进行改造的必要性,并结合实际情况,提出了将中小型回转窑水泥生产线改造为活性石灰回转窑生产线的技术措施,为今后淘汰落后水泥生产线提供了另外一个可行的方案和选择。

  10. Pneumatic Rotary Actuator Angle Control System

    Institute of Scientific and Technical Information of China (English)

    王鹏; 彭光正; 伍清河

    2003-01-01

    Based on the adaptive control method, a kind of parameter adjustor was used to control pneumatic rotary actuator to track the expected output. The system uses electropneumatic proportional valve as control device, which adjusts the gas flow of actuator 's two cavities, then changes the pressure of cavity and pushes the piston of actuator to move, so the rotary actuator 's axis can be made to revolve to the required angle at last. According to the characteristic of pneumatic system, the control system was described with a fourth-order mathematic model. The control rule is deduced by model reference adaptive control method. By the result of experiment, it was proved that by using the adaptive control method, the output of rotary actuator could track the expected value timely and accurately.

  11. Novel precision piezoelectric step rotary actuator

    Institute of Scientific and Technical Information of China (English)

    LIU Jianfang; YANG Zhigang; ZHAO Hongwei; CHENG Guangming

    2007-01-01

    A novel piezoelectric (PZT) precision step rotary actuator was developed on the basis of PZT technology.It adopts the principle of bionics and works with an inside anchoring/loosening of the stator and a distortion structure of the uniformly distributed thin flexible hinge to solve problems such as ineffective anchoring/loosening,low step rotary frequency,small travel,poor resolution,low speed and unsteady output.The developed actuator is characterized by high frequency (30 Hz),high speed (380 μrad/s),large travel (>270°),high resolution (1 μrad/step),and work stability.It greatly improves the ability to drive the existing PZT step rotary actuator.The new actuator can be applied in the field of micromanipulation and precision engineering,including precision driving and positioning and optics engineering.

  12. Detection of hidden pre-industrial charcoal kilns by high-resolution LIDAR

    Science.gov (United States)

    Raab, Thomas; Raab, Alexandra; Nicolay, Alexander; Takla, Melanie; Rösler, Horst; Bönisch, Eberhard

    2013-04-01

    Over the last decade, systematic archaeological excavations in the open-cast mine Jänschwalde (Brandenburg, Germany) have revealed one of the largest, archaeologically excavated pre-industrial charcoal production area in Central Europe. Many of the charcoal kiln relics are easy to detect by survey as they lie close to the surface and charcoal pieces hint on their existence. In the excavations the remains of the charcoal kilns are distinct, black circles in the light-coloured sands. To date, in the former Königlich-Taubendorfer Forst c. 800 remains of charcoal hearths have been excavated and documented by archaeologists in an area of about 20 km2. Further c. 300 charcoal hearths are prospected by survey. Unfortunately, the spatial information about the charcoal kiln sites in Lower Lusatia (and elsewhere) is incomplete since we only have data from the archaeological excavation and prospection in the directly affected mining district. To fill this gap, we decided to test the applicability of Airborne Laser Scanning (ALS) data for charcoal kiln prospection. The particularly improved quality of the recent high-resolution light detection and ranging (LIDAR) data enabled the computer-aided detection of charcoal kilns and their evaluation using a geographical information system (GIS). Following data processing, the charcoal kilns are visible as buttons-like shapes in the shaded-relief maps (SRM). The characteristic shapes arise because the kiln plates are some centimetres to decimetres higher than the ditches around them. Numerous ground checks confirmed the applicability of the prospection by ALS data. But, we also assume that c. 10% of the charcoal kilns remain unidentified. A 26.6 km2 study area in the Tauerscher Forst, a forest about 10 km northwest of the open-cast mine Jänschwalde, was selected for prospection using a 1 m resolution ALS data set from the year 2011. Today, the area is forested with pine, and no archaeological excavation has been carried out so far

  13. Archaeological calibration of remagnetized volcanic rocks from pottery firing kilns in Cuentepec, Morelos, Mexico

    OpenAIRE

    L. M. Alva-Valdivia; J. A. González-Rangel; A. M. Soler-Arechalde; S. L. López-Varela; H. López-Loera

    2006-01-01

    Ethnoarchaeological research at the site of Cuentepec, Mexico includes experimental pottery dating in which social knowledge is obtained from archaeometric techniques. At Cuentepec, open kilns are used for firing pottery. Samples from volcanic rocks in the kilns were taken to verify the reliability of the magnetic direction in these rocks as compared with data from Teoloyucan Geomagnetic Observatory, near Mexico City. In the laboratory, forty-seven cores from eight hand oriented rock samples ...

  14. Ka-band waveguide rotary joint

    KAUST Repository

    Yevdokymov, Anatoliy

    2013-04-11

    The authors present a design of a waveguide rotary joint operating in Ka-band with central frequency of 33 GHz, which also acts as an antenna mount. The main unit consists of two flanges with a clearance between them; one of the flanges has three circular choke grooves. Utilisation of three choke grooves allows larger operating clearance. Two prototypes of the rotary joint have been manufactured and experimentally studied. The observed loss is from 0.4 to 0.8 dB in 1.5 GHz band.

  15. Numerical analysis of an entire ceramic kiln under actual operating conditions for the energy efficiency improvement.

    Science.gov (United States)

    Milani, Massimo; Montorsi, Luca; Stefani, Matteo; Saponelli, Roberto; Lizzano, Maurizio

    2017-04-05

    The paper focuses on the analysis of an industrial ceramic kiln in order to improve the energy efficiency and thus the fuel consumption and the corresponding carbon dioxide emissions. A lumped and distributed parameter model of the entire system is constructed to simulate the performance of the kiln under actual operating conditions. The model is able to predict accurately the temperature distribution along the different modules of the kiln and the operation of the many natural gas burners employed to provide the required thermal power. Furthermore, the temperature of the tiles is also simulated so that the quality of the final product can be addressed by the modelling. Numerical results are validated against experimental measurements carried out on a real ceramic kiln during regular production operations. The developed numerical model demonstrates to be an efficient tool for the investigation of different design solutions for the kiln's components. In addition, a number of control strategies for the system working conditions can be simulated and compared in order to define the best trade off in terms of fuel consumption and product quality. In particular, the paper analyzes the effect of a new burner type characterized by internal heat recovery capability aimed at improving the energy efficiency of the ceramic kiln. The fuel saving and the relating reduction of carbon dioxide emissions resulted in the order of 10% when compared to the standard burner. Copyright © 2017 Elsevier Ltd. All rights reserved.

  16. Carbon monoxide formation and emissions during waste incineration in a grate-circulating fluidized bed incinerator.

    Science.gov (United States)

    Yanguo Zhang; Qinghai Li; Aihong Meng; Changhe Chen

    2011-03-01

    This paper presents an experimental study of carbon monoxide (CO) formation and emissions in both grate drying bed incinerators and circulating fluidized bed (CFB) incinerators to simulate the two key parts of a combined grate and circulating fluidized bed (grate-CFB) incinerator in order to investigate pollutant emission control in municipal solid waste (MSW) combustion that occurs in a grate-CFB incinerator utilizing a patented technology. Polyvinyl chloride, polystyrene, kitchen waste, paper, textile, etc. were chosen to simulate the MSW. The effects of temperature, air staging, and moisture on the CO formation and emissions were analysed for both the grate drying bed combustion and the CFB combustion. In the grate drying bed, the low temperatures increased the carbon to CO conversion rate which also increased slightly with the moisture content. Industrial field tests in a commercial grate-CFB incinerator showed that the CO concentration at the grate drying bed exit was very high and decreased along furnace height. The carbon to CO conversion rates were 0-20% for the grate drying bed which exceeded the range of 0.8-16% measured in a grate drying bed exit of the commercial grate-CFB incinerator tests. In the commercial grate-CFB incinerator tests, at excess air ratios ranging from 1.5-2.0 or more, the CO emissions decreased to a low and stable level, whose corresponding carbon to CO conversion rates were far lower than 0-10%. The low CO emission is one of the factors enabling the polychlorinated dibenzodioxin/polychlorinated dibenzofuran emissions to satisfy the Chinese national regulations.

  17. Hydrogen fluoride damage to vegetation from peri-urban brick kilns in Asia: a growing but unrecognised problem?

    Science.gov (United States)

    Ahmad, Muhammad Nauman; van den Berg, Leon J L; Shah, Hamid Ullah; Masood, Tariq; Büker, Patrick; Emberson, Lisa; Ashmore, Mike

    2012-03-01

    The rapid urbanisation of many cities in south and south-east Asia has increased the demand for bricks, which are typically supplied from brick kilns in peri-urban areas. We report visible foliar damage to mango, apricot and plum trees in the vicinity of traditional Bull's Trench brick kilns in Peshawar, Pakistan. Visible injury symptoms, hydrogen fluoride concentrations in air, and foliar fluoride concentrations were all greater in the vicinity of brick kilns than at more distant sites, indicating that fluoride emissions from brick kilns were the main cause of damage. Interviews with local farmers established the significant impact of this damage on their livelihoods. Since poorly regulated brick kilns are often found close to important peri-urban agricultural areas, we suggest that this may be a growing but unrecognised environmental problem in regions of Asia where emission control in brick kilns has not been improved.

  18. A neglected - but not negligible - carbon reservoir in the Italian forests: relic charcoal kiln soils.

    Science.gov (United States)

    Mastrolonardo, Giovanni; Francioso, Ornella; Carrari, Elisa; Brogi, Cristiana; Venturi, Martina; Certini, Giacomo

    2017-04-01

    Charcoal production in forests is one of the oldest human activities in Italy and the other European countries. Here, 3 thousand years ago civilizations were already used to convert wood into charcoal for energetic and metallurgic purposes. The technique for making charcoal remained substantially unchanged in time: wood piles covered with turf were built in appositely shaped emplacements, and then left to pyrolyse for days under controlled semi-anoxic conditions. This widespread activity lasted until a few decades ago, leaving as legacy a plethora of repeatedly used emplacements where soil shows a thick top layer very rich in charcoal. Despite the high frequency of relic charcoal kilns in the European forests, no studies aimed at accurately determining their C stock to assess their relevance as C sink in forest environment. In this work, we studied some relic charcoal kilns in a mixed oak forest at Marsiliana, Tuscany, central Italy, where charcoal production was enduring and massive at least since the Middle age. At Marsiliana, density of charcoal kiln sites was not uniform within the forest areas as it mostly depends on biomass availability. According to the aspect, northerly or southerly, we recognized two main forest areas where kiln sites density ranged between 2 and 3 sites per hectare. In general, the C content in the kiln soils was eight times the one in the surrounding soil, with just one third of the C in the form of pyrogenic C. Hence, natural organic carbon content was significantly higher in the kiln soils. Such a finding confirms that charcoal gives a substantial contribution to the C stock in the kilns but does not fully account for their particular richness in C. It has been thus hypothesized that charcoal is somehow able to stimulate the accumulation of native soil organic matter. At Marsiliana forest, relic charcoal kilns soils cover less than 0.5% of total surface. Nonetheless, their contribution to the total C stock in the top soil (30 cm

  19. Study on the property of the production for Fengdongyan kiln in Early Ming dynasty by INAA and EDXRF

    Energy Technology Data Exchange (ETDEWEB)

    Li, L. [Institute of High Energy Physics, Chinese Academy of Sciences, 19 Yu Quan Lu, Beijing 100049 (China); Huang, Y.; Sun, H.Y. [Institute of High Energy Physics, Chinese Academy of Sciences, 19 Yu Quan Lu, Beijing 100049 (China); University of Chinese Academy of Sciences, Chinese Academy of Sciences, Beijing 100049 (China); Yan, L.T.; Feng, S.L.; Xu, Q. [Institute of High Energy Physics, Chinese Academy of Sciences, 19 Yu Quan Lu, Beijing 100049 (China); Feng, X.Q., E-mail: fengxq@ihep.ac.cn [Institute of High Energy Physics, Chinese Academy of Sciences, 19 Yu Quan Lu, Beijing 100049 (China)

    2016-08-15

    A lot of official wares carved “Guan” or the dragon patterns were excavated on the strata of Ming dynasty of the Fengdongyan kiln site at Dayao County. The imperial porcelain was fired in Hongwu and Yongle eras. However, the emergence of this imperial porcelain has triggered academic debate about the property of Fengdongyan kiln in the Early Ming dynasty. Based on the differences of the official kiln management, some scholars have determined that the property of the production for this kiln was the civilian kiln. According to the historical textural records and typology, others preliminary confirmed that Fengdongyan kiln was the official kiln. In this paper, the elemental compositions of body and glaze in imperial and civilian porcelain are study by INAA and EDXRF for determining the property of the production for this kiln in Early Ming dynasty. After the processing of experimental data by geochemical analysis and principal component analysis, the result show that the raw materials for making body and glaze in imperial porcelain are similar with those of the civilian porcelain and the degrees of elutriation for body can be slightly different in HW-M period of Ming dynasty. The analytical results support the view that the Fengdongyan kiln is civilian not official.

  20. Study on the property of the production for Fengdongyan kiln in Early Ming dynasty by INAA and EDXRF

    Science.gov (United States)

    Li, L.; Huang, Y.; Sun, H. Y.; Yan, L. T.; Feng, S. L.; Xu, Q.; Feng, X. Q.

    2016-08-01

    A lot of official wares carved "Guan" or the dragon patterns were excavated on the strata of Ming dynasty of the Fengdongyan kiln site at Dayao County. The imperial porcelain was fired in Hongwu and Yongle eras. However, the emergence of this imperial porcelain has triggered academic debate about the property of Fengdongyan kiln in the Early Ming dynasty. Based on the differences of the official kiln management, some scholars have determined that the property of the production for this kiln was the civilian kiln. According to the historical textural records and typology, others preliminary confirmed that Fengdongyan kiln was the official kiln. In this paper, the elemental compositions of body and glaze in imperial and civilian porcelain are study by INAA and EDXRF for determining the property of the production for this kiln in Early Ming dynasty. After the processing of experimental data by geochemical analysis and principal component analysis, the result show that the raw materials for making body and glaze in imperial porcelain are similar with those of the civilian porcelain and the degrees of elutriation for body can be slightly different in HW-M period of Ming dynasty. The analytical results support the view that the Fengdongyan kiln is civilian not official.

  1. Rotary Engine Friction Test Rig Development Report

    Science.gov (United States)

    2011-12-01

    5  4.  Friction Rig Development 7  5.  AutoCAD ...Figure 4. Engine friction test rig AutoCAD model. ........................................................................8  Figure 5. Engine...top dead center. 8 5. AutoCAD Model Development A model of the rotary engine friction test rig was developed to determine the optimal

  2. Conceptual Study of Rotary-Wing Microrobotics

    Science.gov (United States)

    2008-03-27

    xx  I.  Introduction ...Edge TPV Thermo-Photovoltaic CONCEPTUAL STUDY OF ROTARY-WING MICROROBOTICS I. Introduction Flying micro-robots offer unimaginable military...Tweezers 1989 1 cm3 inch robot 1991 Magnetostrictive mover in pipe 1992 Insect-based robot 1993 Ciliary-motion conveyor 1994 Pipe inspection robot

  3. Deformation analysis of rotary combustion engine housings

    Science.gov (United States)

    Vilmann, Carl

    1991-01-01

    This analysis of the deformation of rotary combustion engine housings targeted the following objectives: (1) the development and verification of a finite element model of the trochoid housing, (2) the prediction of the stress and deformation fields present within the trochoid housing during operating conditions, and (3) the development of a specialized preprocessor which would shorten the time necessary for mesh generation of a trochoid housing's FEM model from roughly one month to approximately two man hours. Executable finite element models were developed for both the Mazda and the Outboard Marine Corporation trochoid housings. It was also demonstrated that a preprocessor which would hasten the generation of finite element models of a rotary engine was possible to develop. The above objectives are treated in detail in the attached appendices. The first deals with finite element modeling of a Wankel engine center housing, and the second with the development of a preprocessor that generates finite element models of rotary combustion engine center housings. A computer program, designed to generate finite element models of user defined rotary combustion engine center housing geometries, is also included.

  4. Development of a novel rotary magnetic refrigerator

    DEFF Research Database (Denmark)

    Lozano, Jaime A.; Capovilla, Matheus S.; Trevizoli, Paulo V.

    2016-01-01

    A novel rotary magnetic refrigerator was designed and built at the Federal University of Santa Catarina (UFSC). The optimized magnetic circuit is a two-pole system in a rotor-stator configuration with high flux density regions of approximately 1 T. Eight pairs of stationary regenerator beds filled...

  5. The performance of rotary power tiller using prototype rotary blades in dry-land field

    Directory of Open Access Journals (Sweden)

    Sirisak Chertkiattipol

    2008-11-01

    Full Text Available The effect of shape of prototype rotary blades on the performance of rotary power tiller was investigated in this study. Three sets of rotors, i.e. 14-blade rotor of the Japanese C-shape blade (4.5 cm tilling width of one blade; T1, 14-blade rotor of the prototype rotary blade no. 1 (4.5 cm tilling width of one blade; T2, and 10-blade rotor of the prototype rotary blade no. 2 (6.5 cm tilling width of one blade; T3 were used. The tests were conducted in a dry-land field of clay loam with soil moisture content of 16.04 % (d.b. and dry bulk density of 1.51 g/cm3 at different rotational speeds of 300, 350 and 400 rpm at one and two tilling passes. For all rotors, experimental results showed that the mean soil clod diameter decreased and soil inversion increased with increasing rotational speed of the rotor. The mean soil clod diameter decreased at pass 2. Soil inversion during pass 2 was higher than pass 1. However, the three sets of rotors showed no significant difference on mean soil clod diameter and soil inversion. The shape of blade prototype rotary blade no. 1 and the decreasing number of prototype rotary blade no. 2 did not affect the tillage performance as compared with the Japanese C-shaped blade.

  6. Numerical simulation of synthesis gas incineration

    Science.gov (United States)

    Kazakov, A. V.; Khaustov, S. A.; Tabakaev, R. B.; Belousova, Y. A.

    2016-04-01

    The authors have analysed the expediency of the suggested low-grade fuels application method. Thermal processing of solid raw materials in the gaseous fuel, called synthesis gas, is investigated. The technical challenges concerning the applicability of the existing gas equipment developed and extensively tested exclusively for natural gas were considered. For this purpose computer simulation of three-dimensional syngas-incinerating flame dynamics was performed by means of the ANSYS Multiphysics engineering software. The subjects of studying were: a three-dimensional aerodynamic flame structure, heat-release and temperature fields, a set of combustion properties: a flare range and the concentration distribution of burnout reagents. The obtained results were presented in the form of a time-averaged pathlines with color indexing. The obtained results can be used for qualitative and quantitative evaluation of complex multicomponent gas incineration singularities.

  7. AEROSOL BEHAVIOR IN CHROMIUM WASTE INCINERATION

    Institute of Scientific and Technical Information of China (English)

    Suyuan Yu

    2003-01-01

    Cr2O3 is considered as the dominant incineration product during the combustion disposal of chromium waste. A hydrogen/air diffusion flame was employed to simulate the industrial process of incineration. Cr2O3 aerosols were generated inside the flame by the gas phase reaction of chromium and oxygen. Chromium came from the rapid decomposition of chromium hexacarbonyl (Cr(CO)6) at room temperature and was carried into the combustion chamber by hydrogen. Aerosol and clusters can then be easily formed in the flame by nucleation and coagulation. A two dimensional Discrete-Sectional Model (DSM) was adopted to calculate the Cr2O3 aerosol behavior. The experimental measurement method was Dynamic Light Scattering. The numerically predicted results agreed well with those of the experimental measurement. Both results show that the Cr2O3 aerosol size reached about 70 nanometers at the flame top.

  8. Arsenic burden survey among refuse incinerator workers

    Directory of Open Access Journals (Sweden)

    Chao Chung-Liang

    2005-01-01

    Full Text Available Background: Incinerator workers are not considered to have arsenic overexposure although they have the risk of overexposure to other heavy metals. Aim: To examine the relationship between arsenic burden and risk of occupational exposure in employees working at a municipal refuse incinerator by determining the concentrations of arsenic in the blood and urine. Settings and Design: The workers were divided into three groups based on their probability of contact with combustion-generated residues, namely Group 1: indirect contact, Group 2: direct contact and Group 3: no contact. Healthy age- and sex-matched residents living in the vicinity were enrolled as the control group. Materials and Methods: Heavy metal concentrations were measured by atomic absorption spectrophotometer. Downstream rivers and drinking water of the residents were examined for environmental arsenic pollution. A questionnaire survey concerning the contact history of arsenic was simultaneously conducted. Statistical analysis: Non-parametric tests, cross-tabulation and multinomial logistic regression. Results: This study recruited 122 incinerator workers. The urine and blood arsenic concentrations as well as incidences of overexposure were significantly higher in the workers than in control subjects. The workers who had indirect or no contact with combustion-generated residues had significantly higher blood arsenic level. Arsenic contact history could not explain the difference. Airborne and waterborne arsenic pollution were not detected. Conclusion: Incinerator workers run the risk of being exposed to arsenic pollution, especially those who have incomplete protection in the workplace even though they only have indirect or no contact with combustion-generated pollutants.

  9. Geotechnical engineering properties of incinerator ash mixes.

    Science.gov (United States)

    Muhunthan, B; Taha, R; Said, J

    2004-08-01

    The incineration of solid waste produces large quantities of bottom and fly ash. Landfilling has been the primary mode of disposal of these waste materials. Shortage in landfill space and the high cost of treatment have, however, prompted the search for alternative uses of these waste materials. This study presents an experimental program that was conducted to determine the engineering properties of incinerator ash mixes for use as construction materials. Incinerator ash mixes were tested as received and around optimum compacted conditions. Compaction curves, shear strength, and permeability values of fly ash, bottom ash, and their various blends were investigated. Bottom ash tends to achieve maximum dry density at much lower water content than does fly ash. The mixes displayed a change in their cohesion and friction angle values when one of the two mix components was altered or as a result of the addition of water. The permeability of bottom ash is quite comparable to that of sand. The permeability of fly ash lies in the range of those values obtained for silts and clays. A 100% bottom ash compacted at the optimum water content has a lower density value and yields a higher friction angle and cohesion values than most construction fills. This would encourage the use of bottom ash as a fill or embankment material because free drainage of water will prevent the buildup of pore water pressures.

  10. 民窑之辩——石湾窑文化解析%Defence of Folk Kiln: Interpretation of Shiwan Kiln Culture

    Institute of Scientific and Technical Information of China (English)

    周彝馨; 吕唐军

    2013-01-01

    Shiwan kiln,a renowned folk kiln in China,had suffered negligence and misunderstanding in Chinese ceramic history and its representative position as "China Pottery producer" was belittled at the same time.Shiwan pottery traces back to the Neolithic age and reached the peak in Ming and Qing Dynasties.Culturally,Shiwan kiln has nine characteristics which can be summarized as follows:having a long history and extensive influence; fostering strengths and circumventing weakness; exploring original ways; assimilating the quintessence and discarding dregs; excelling at imitation and creation; deriving from life but going beyond life; endowed excellence by magic and rendered elegance by simplicity; poetic expression in treasure of art; embodying the character of Lingnan culture and the local feature of Guangdong region; masters coming forth continuously,carrying its heritage endlessly forward; skilled at craft but unconcerned about theory.The difference between official kiln and folk kiln lies in taste rather than art.Official kiln caters exclusively to the taste of the ruling class while the folk kiln aims to provide the pleasure of life to be enjoyed by common people.Simplicity makes pottery while delicateness makes porcelain.Therefore,a comparison is unable to be made between them.Shiwan kiln stands out from the famous kilns in China.The articles,shaped with common pottery clay,exceed the achievement of numerous famed kilns.They reflect Lingnan culture and succeed in pushing Chinese pottery to a summit.%石湾窑为中国著名民窑,但在中国陶瓷史上被忽略与误解,其作为“中国陶”代表的地位亦同时被贬低.石湾陶器起源于新石器时代,明清以来代表了广窑的最高水平.石湾窑的文化特点可总结为九点:源远流长,影响广泛;扬长避短,另辟蹊径;兼收并蓄,擅仿擅创;源于生活,高于生活;妙趣天成,大巧若拙;诗意表现,艺之大成;岭南风骨,广府特色;名家辈出,代代相

  11. Respiratory Abnormalities among Occupationally Exposed, Non-Smoking Brick Kiln Workers from Punjab, India

    Directory of Open Access Journals (Sweden)

    Supriya Tandon

    2017-07-01

    Full Text Available Background: Brick manufacturing industry is one of the oldest and fast-growing industries in India that employs a large section of people. Brick kiln workers are occupationally exposed to air pollutants. Nonetheless, only a few studies have so far been conducted on their respiratory health. Objective: To investigate the extent of respiratory impairment in brick kiln workers and to correlate it with the duration of exposure. Methods: A cross-sectional study was conducted. Spirometric parameters of 110 non-smoking male brick kiln workers aged 18–35 years in Patiala district, Punjab, India, were compared with an age-matched comparison group of 90 unexposed individuals. Results: Brick kiln workers showed a significant (p8 years of exposure, the mean values of FEV1 (1.92 L, FVC (2.01 L, FEF25-75% (2.19 L/s and PEFR (4.81 L/s were significantly (p<0.05 lower than those recorded in workers with <8 years of exposure in whom the values were 2.01 L, 2.68 L, 2.71 L/s, and 5.76 L/s, respectively. Conclusion: There is a significant association between exposure to workplace pollutants and lung function deterioration among brick kiln workers.

  12. The Development of the Clay Tobacco Pipe Kiln in the British Isles

    Directory of Open Access Journals (Sweden)

    Allan Peacey

    1996-09-01

    Full Text Available In 1982 Allan Peacey published a study in the form of a synthesis of two chronologically separated kilns used in the production of clay tobacco pipes (Peacey 1982, 3-17. The aims of the present work are: ◦to improve upon this framework ◦to establish how these type of structures fit into the broader picture; to fill the gaps, before, between and after these cameo views ◦to improve understanding of the technology employed and see the roots from which such technology developed. The primary objective is to catalogue all relevant material know to exist in museum and private collections. It is hoped that by this means an understanding of the varied physical characteristics will lead to the establishment of object or function categories around which reports may be structured. Contemporary source documents are also examined to shed further light upon the likely function of the archaeological material. Among the results achieved are the compilation of an extensive catalogue of material associated with tobacco pipe kilns; the establishment of type series for pipe kiln furniture and furniture supplements; a proposed development sequence for pipe kiln muffles; a pattern of consistency in kiln design throughout the study area, and details of the methods used for stem tipping. Readers will be able to view the archaeological evidence as distribution maps, and will be able to explore other aspects of the data through the timeline and site catalogues.

  13. COMPARISON BETWEEN WOOD DRYING DEFECT SCORES: SPECIMEN TESTING X ANALYSIS OF KILN-DRIED BOARDS

    Directory of Open Access Journals (Sweden)

    Djeison Cesar Batista

    2015-04-01

    Full Text Available It is important to develop drying technologies for Eucalyptus grandis lumber, which is one of the most planted species of this genus in Brazil and plays an important role as raw material for the wood industry. The general aim of this work was to assess the conventional kiln drying of juvenile wood of three clones of Eucalyptus grandis. The specific aims were to compare the behavior between: i drying defects indicated by tests with wood specimens and conventional kiln-dried boards; and ii physical properties and the drying quality. Five 11-year-old trees of each clone were felled, and only flatsawn boards of the first log were used. Basic density and total shrinkage were determined, and the drying test with wood specimens at 100 °C was carried out. Kiln drying of boards was performed, and initial and final moisture content, moisture gradient in thickness, drying stresses and drying defects were assessed. The defect scoring method was used to verify the behavior between the defects detected by specimen testing and the defects detected in kiln-dried boards. As main results, the drying schedule was too severe for the wood, resulting in a high level of boards with defects. The behavior between the defects in the drying test with specimens and the defects of kiln-dried boards was different, there was no correspondence, according to the defect scoring method.

  14. Guidelines for Controlling Indoor Air Quality Problems Associated with Kilns, Copiers, and Welding in Schools. Technical Bulletin.

    Science.gov (United States)

    Turner, Ronald W.; And Others

    Guidelines for controlling indoor air quality problems associated with kilns, copiers, and welding in schools are provided in this document. Individual sections on kilns, duplicating equipment, and welding operations contain information on the following: sources of contaminants; health effects; methods of control; ventilation strategies; and…

  15. Antioxidant enzymes status and reproductive health of adult male workers exposed to brick kiln pollutants in Pakistan.

    Science.gov (United States)

    Jahan, Sarwat; Falah, Samreen; Ullah, Hizb; Ullah, Asad; Rauf, Naveed

    2016-07-01

    The present study was designed to study the effect of brick kilns emissions on the reproductive health and biochemical status of brick kiln workers and people living in the area near brick kilns. Body mass index (BMI) was significantly reduced in brick makers, carriers, and bakers compared to the control. Red blood cells count and hematocrit (%) were significantly high in brick bakers while MCH was significantly reduced in brick makers and brick bakers. Heavy metals (lead, cadmium, and chromium) concentration in whole blood of the brick kiln workers were significantly higher as compared to the control. Antioxidant enzymes (CAT, SOD, POD, GSH, and GR) were significantly reduced in brick kiln workers as compared to the control while TBARS level were significantly high in brick bakers as compared to the control. Plasma leutinizing hormone (LH) was significantly high in brick bakers while testosterone concentrations were significantly reduced in brick makers, carriers, and bakers. The present study shows that brick kiln workers and people living in the brick kiln vicinity are exposed to heavy metals and other pollutants that is a serious threat to their health. Alternate technology is needed to be developed and brick kilns should be replaced.

  16. GREENHOUSE GASES FROM SMALL-SCALE COMBUSTION DEVICES IN DEVELOPING COUNTRIES, CHARCOAL-MAKING KILNS IN THAILAND

    Science.gov (United States)

    The report gives results of measurements of airborne emissions, during typical operating conditions, from charcoal-making kilns commonly used in the developing world. The kilns tested were of five types: brick beehive, mud beehive, earth mound, rice husk mound, and single (oil) d...

  17. Equivalent dynamic model of DEMES rotary joint

    Science.gov (United States)

    Zhao, Jianwen; Wang, Shu; Xing, Zhiguang; McCoul, David; Niu, Junyang; Huang, Bo; Liu, Liwu; Leng, Jinsong

    2016-07-01

    The dielectric elastomer minimum energy structure (DEMES) can realize large angular deformations by a small voltage-induced strain of the dielectric elastomer (DE), so it is a suitable candidate to make a rotary joint for a soft robot. Dynamic analysis is necessary for some applications, but the dynamic response of DEMESs is difficult to model because of the complicated morphology and viscoelasticity of the DE film. In this paper, a method composed of theoretical analysis and experimental measurement is presented to model the dynamic response of a DEMES rotary joint under an alternating voltage. Based on measurements of equivalent driving force and damping of the DEMES, the model can be derived. Some experiments were carried out to validate the equivalent dynamic model. The maximum angle error between model and experiment is greater than ten degrees, but it is acceptable to predict angular velocity of the DEMES, therefore, it can be applied in feedforward-feedback compound control.

  18. A new spin on the rotary engine

    Energy Technology Data Exchange (ETDEWEB)

    Ashley, S.

    1995-04-01

    This article reports on a Canadian company that is trying to develop high-power, low-weight motors based on a novel axial-vane rotary engine concept. A promising new attempt at a practical rotary engine is the Rand Cam engine now being developed by Reg Technologies Inc. The Rand Cam engine is a four-stroke, positive-displacement power plant based on an axial-vane compression/expansion mechanism with only nine moving parts (eight vanes and a rotor). The new engine design uses passive ports rather than mechanically operated valves, and it features lighter-weight reciprocating parts than customary pistons. The Rand Cam operates at lower speeds than a typical Wankel engine (less than 2,000 rpm) and at higher compression ratios. Chamber sealing is accomplished using sliding axial vanes rather than the motion of an eccentric rotor.

  19. Rotary-scanning optical resolution photoacoustic microscopy

    Science.gov (United States)

    Qi, Weizhi; Xi, Lei

    2016-10-01

    Optical resolution photoacoustic microscopy (ORPAM) is currently one of the fastest evolving photoacoustic imaging modalities. It has a comparable spatial resolution to pure optical microscopic techniques such as epifluorescence microscopy, confocal microscopy, and two-photon microscopy, but also owns a deeper penetration depth. In this paper, we report a rotary-scanning (RS)-ORPAM that utilizes a galvanometer scanner integrated with objective to achieve rotary laser scanning. A 15 MHz cylindrically focused ultrasonic transducer is mounted onto a motorized rotation stage to follow optical scanning traces synchronously. To minimize the loss of signal to noise ratio, the acoustic focus is precisely adjusted to reach confocal with optical focus. Black tapes and carbon fibers are firstly imaged to evaluate the performance of the system, and then in vivo imaging of vasculature networks inside the ears and brains of mice is demonstrated using this system.

  20. Rotary Mode Core Sample System availability improvement

    Energy Technology Data Exchange (ETDEWEB)

    Jenkins, W.W.; Bennett, K.L.; Potter, J.D. [Westinghouse Hanford Co., Richland, WA (United States); Cross, B.T.; Burkes, J.M.; Rogers, A.C. [Southwest Research Institute (United States)

    1995-02-28

    The Rotary Mode Core Sample System (RMCSS) is used to obtain stratified samples of the waste deposits in single-shell and double-shell waste tanks at the Hanford Site. The samples are used to characterize the waste in support of ongoing and future waste remediation efforts. Four sampling trucks have been developed to obtain these samples. Truck I was the first in operation and is currently being used to obtain samples where the push mode is appropriate (i.e., no rotation of drill). Truck 2 is similar to truck 1, except for added safety features, and is in operation to obtain samples using either a push mode or rotary drill mode. Trucks 3 and 4 are now being fabricated to be essentially identical to truck 2.

  1. Precision Model for Microwave Rotary Vane Attenuator

    DEFF Research Database (Denmark)

    Guldbrandsen, Tom

    1979-01-01

    A model for a rotary vane attenuator is developed to describe the attenuator reflection and transmission coefficients in detail. All the parameters of the model can be measured in situ, i.e., without diassembling any part. The tranmission errors caused by internal reflections are calculated from ...... measurements of the much larger reflection parameters, hence commonly used nonprecision instruments can be used to determine the transmission errors with sufficient accuracy for the highest precision obtainable in standard laboratories....

  2. Control of Rotary Cranes Using Fuzzy Logic

    Directory of Open Access Journals (Sweden)

    Amjed A. Al-mousa

    2003-01-01

    Full Text Available Rotary cranes (tower cranes are common industrial structures that are used in building construction, factories, and harbors. These cranes are usually operated manually. With the size of these cranes becoming larger and the motion expected to be faster, the process of controlling them has become difficult without using automatic control methods. In general, the movement of cranes has no prescribed path. Cranes have to be run under different operating conditions, which makes closed-loop control attractive.

  3. Maintenance cost study of rotary wing aircraft

    Science.gov (United States)

    1977-01-01

    The feasibility was studied of predicting rotary wing operation maintenance costs by using several aircraft design factors for the aircraft dynamic systems. The dynamic systems considered were engines, drives and transmissions, rotors, and flight controls. Multiple regression analysis was used to correlate aircraft design and operational factors with manhours per flight hour, and equations for each dynamic system were developed. Results of labor predictions using the equations compare favorably with actual values.

  4. Tin cans and refuse incineration: upgrading the scrap

    NARCIS (Netherlands)

    Dapper, G.; Dijkstra, S.J.; Loon, van A.P.M.

    1978-01-01

    In the series of investigations whether and how it is possible to reclaim the iron and tin constituents after incineration, several experiments were performed with the refuse incinerator of Amsterdam. The operating conditions were varied and the influence on the behaviour of the tin cans were determ

  5. LCA Comparison of waste incineration in Denmark and Italy

    DEFF Research Database (Denmark)

    Turconi, Roberto; Butera, Stefania; Boldrin, Alessio

    2011-01-01

    of two incinerator systems that are representative of conditions in Northern and Southern Europe. The two case studies are Aarhus (Denmark) and Milan (Italy). The results show that waste incineration appears more environmentally friendly in the Danish case than in the Italian one, due to the higher...

  6. EXPERIMENTAL INVESTIGATION OF PIC FORMATION DURING CFC INCINERATION

    Science.gov (United States)

    The report gives results of experiments to assess: (1) the effect of residual copper retained in an incineration facility on polychlorinated dibenzo-p-dioxin and dibenzofuran (PCDD/PCDF) formation during incineration of non-copper-containing chlorofluorocarbons (CFCs); and (2) th...

  7. The Wankel rotary engine a history

    CERN Document Server

    Hege, John B

    2007-01-01

    "It stands apart from the crowd as the only history of the Wankel rotary engine that brings the story into the 21st Century"--SAH Journal; "this book continues to excel...terrific...technophiles will love this"--Hemmings Motor News; "excellent"--Hemmings Sports & Exotic Car; "a complete history...guaranteed to delight"--Old Cars Weekly; "definitive…a must-read"--Choice; "informative"--SciTech Book News; "goes a long way to explaining everything"--The Automobile. This complete and well-illustrated account traces the full history of the Wankel rotary engine and its use in various cars, motorcycles, snowmobiles and other applications. It clearly explains the working of the engine and the technical challenges it presented--the difficulty of designing effective and durable seals, early emissions troubles, high fuel consumption, and others. The work done by several companies to overcome these problems is described in detail, as are the economic and political troubles that nearly killed the rotary in the 19...

  8. Innovative collaboration important to rotary steerable drilling

    Energy Technology Data Exchange (ETDEWEB)

    Anon

    2000-05-01

    Sperry-Sun Drilling Services' recently commercialized Geo-Pilot{sup T}M rotary steerable drilling system is described. The system consists of the Geo-Pilot{sup T}M rotary steerable tool, a logging-while-drilling (LWD) system, specially designed long-gauge bits and the INSITE{sup T}M data acquisition and management system. The system brings a completely new approach to rotary steerable drilling. It uses 'point-the-bit' technology to deflect a rotating drive shaft off center, causing the drive shaft to flex and alter the direction of the drilling. The tool provides real-time steering information and at-bit inclination measurement, both of which are integrated with the INSITE{sup T}M rig information system. The real-time data can be displayed along with other formation evaluation information. The system has been evaluated at the Gas Research Institute's Oklahoma test facility; it has been used commercially by Canadian, Norwegian and US operators, with complete success. Worldwide deployment of the system is in the planning stages.

  9. Rotary-Atomizer Electric Power Generator

    Science.gov (United States)

    Nguyen, Trieu; Tran, Tuan; de Boer, Hans; van den Berg, Albert; Eijkel, Jan C. T.

    2015-03-01

    We report experimental and theoretical results on a ballistic energy-conversion method based on a rotary atomizer working with a droplet acceleration-deceleration cycle. In a rotary atomizer, liquid is fed onto the center of a rotating flat surface, where it spreads out under the action of the centrifugal force and creates "atomized" droplets at its edge. The advantage of using a rotary atomizer is that the centrifugal force exerted on the fluid on a smooth, large surface is not only a robust form of acceleration, as it avoids clogging, but also easily allows high throughput, and produces high electrical power. We successfully demonstrate an output power of 4.9 mW and a high voltage up to 3120 V. At present, the efficiency of the system is still low (0.14%). However, the conversion mechanism of the system is fully interpreted in this paper, permitting a conceptual understanding of system operation and providing a roadmap for system optimization. This observation will open up a road for building power-generation systems in the near future.

  10. 邢窑的艺术成就%The Artistic Achievement of Xing Kiln

    Institute of Scientific and Technical Information of China (English)

    毕翼飞; 毕南海

    2013-01-01

    Xing kiln is the important kiln in China’s kiln history. It burns white, bright and smooth porcelain Production. It opens the door to firing white porcelain. The production has broad shape, excellent decorations and deep rich cultural elements. It is a wonderful art form in Chinese Porcelain history.%邢窑是我国历史上重要的烧瓷窑场。它烧造出洁白莹润的白瓷制品,开创了我国烧造白瓷的先河。其器物造型气势博大、装饰技艺精湛,富含深邃的文化元素,是我国陶瓷百花园中的一朵奇葩。

  11. Sustainability of cement kiln co-processing of wastes in India: a pilot study.

    Science.gov (United States)

    Baidya, Rahul; Ghosh, Sadhan Kumar; Parlikar, Ulhas V

    2017-02-28

    Co-processing in cement kiln achieves effective utilization of the material and energy value present in the wastes, thereby conserving the natural resources by reducing the use of virgin material. In India, a number of multifolded initiatives have been taken that take into account the potential and volume of waste generation. This paper studies the factors which might influence the sustainability of co-processing of waste in cement kilns as a business model, considering the issues and challenges in the supply chain framework in India in view of the four canonical pillars of sustainability. A pilot study on co-processing was carried out in one of the cement plant in India to evaluate the environmental performance, economical performance, operational performance and social performance. The findings will help India and other developing countries to introduce effective supply chain management for co-processing while addressing the issues and challenges during co-processing of different waste streams in the cement kilns.

  12. Environmental assessment of incinerator residue utilisation.

    Science.gov (United States)

    Toller, S; Kärrman, E; Gustafsson, J P; Magnusson, Y

    2009-07-01

    Incineration ashes may be treated either as a waste to be dumped in landfill, or as a resource that is suitable for re-use. In order to choose the best management scenario, knowledge is needed on the potential environmental impact that may be expected, including not only local, but also regional and global impact. In this study, A life cycle assessment (LCA) based approach was outlined for environmental assessment of incinerator residue utilisation, in which leaching of trace elements as well as other emissions to air and water and the use of resources were regarded as constituting the potential environmental impact from the system studied. Case studies were performed for two selected ash types, bottom ash from municipal solid waste incineration (MSWI) and wood fly ash. The MSWI bottom ash was assumed to be suitable for road construction or as drainage material in landfill, whereas the wood fly ash was assumed to be suitable for road construction or as a nutrient resource to be recycled on forest land after biofuel harvesting. Different types of potential environmental impact predominated in the activities of the system and the use of natural resources and the trace element leaching were identified as being relatively important for the scenarios compared. The scenarios differed in use of resources and energy, whereas there is a potential for trace element leaching regardless of how the material is managed. Utilising MSWI bottom ash in road construction and recycling of wood ash on forest land saved more natural resources and energy than when these materials were managed according to the other scenarios investigated, including dumping in landfill.

  13. Use of Incineration MSW Ash: A Review

    Directory of Open Access Journals (Sweden)

    Charles H. K. Lam

    2010-07-01

    Full Text Available This study reviews the characteristics of municipal solid waste incineration (MSWI ashes, with a main focus on the chemical properties of the ashes. Furthermore, the possible treatment methods for the utilization of ash, namely, separation processes, solidification/stabilization and thermal processes, are also discussed. Seven types of MSWI ash utilization are reviewed, namely, cement and concrete production, road pavement, glasses and ceramics, agriculture, stabilizing agent, adsorbents and zeolite production. The practical use of MSWI ash shows a great contribution to waste minimization as well as resources conservation.

  14. Incinerate, recycle, or wash and reuse

    Directory of Open Access Journals (Sweden)

    Hubbe, M. A.

    2007-02-01

    Full Text Available What is the best way to minimize the environmental impact of using a product such as paper? Three debating teams were formed within a university class. One team advocated increased recycling of paper. Another team pointed to evidence showing reduced environmental impact and lower net CO2 emissions if the paper is incinerated rather than recycled. A third team advocated the replacement of paper by items such as porcelain plates and video screens, cutting costs and reducing waste by multiple reuse.

  15. Study on trace element of Yue ware unearthed at different kiln sites

    Institute of Scientific and Technical Information of China (English)

    吴隽; 李家治; 郭景坤; 徐锴; 陈宝林

    1999-01-01

    The contents of trace element of Yue ware excavated in Shaoxing, Shanglinhu, Shangyu kiln sites and Hangzhou palace were analyzed by NAA technique. The data of trace element compositions were treated by statistical analysis. It is found that the sources of raw materials used in Shaoxing, Shanglinhu, Shangyu kiln sites are different and stable. Especially the discriminant function predicted for porcelain bodies provides high discriminatory power according to production site. It shows that Yue ware specimens excavated in Hangzhou palace were fired in Shanglinhu. It indicates the special function of trace element in the studies on site identification.

  16. Modeling of the combined heat exchanges in the ceramic firing kilns

    Energy Technology Data Exchange (ETDEWEB)

    El Hayek, M.; Lybaert, P.; Meunier, H. [Faculte Polytechnique de Mons (Belgium)

    1993-12-31

    A new methodology for the simulation of batch ceramic firing kilns is presented. A classical continuum approach is used in the free space and a quasi-continuum one in the load stacking area. This latter is replaced by an homogeneous porous medium with apparent equivalent characteristics. A flux model is used to take radiation heat transfer into account. The conduction in the load pieces is managed by the usual resistance scheme. The whole procedure is applied to a real refractory bricks firing kiln and shows promising features. (Authors). 8 refs., 4 figs.

  17. Reducing firing of an early pottery making kiln at Batan Grande, Peru: A Moessbauer study

    Energy Technology Data Exchange (ETDEWEB)

    Wagner, U. [Technische Universitaet Muenchen, Physik-Department E15 (Germany); Gebhard, R. [Praehistorische Staatssammlung (Germany); Haeusler, W.; Hutzelmann, T. [Technische Universitaet Muenchen, Physik-Department E15 (Germany); Riederer, J. [Rathgen-Forschungslabor (Germany); Shimada, I. [Southern Illinois University (United States); Sosa, J.; Wagner, F.E. [Technische Universitaet Muenchen, Physik-Department E15 (Germany)

    1999-11-15

    Material from field firing experiments using a 2,700-year old Formative kiln at Batan Grande, Peru, was studied by X-ray diffraction and Moessbauer spectroscopy. The experiments explore the technology involved in producing the gray and black reduced ware for which Cupisnique and other Formative ceramics are justly known. During firing, the iron-bearing compounds in clays undergo characteristic changes which depend on kiln temperature and atmosphere. These changes can be observed in the Moessbauer spectra. By comparing spectra of an appropriate clay fired in field experiments and in the laboratory with the spectra of ancient ceramics, a description of Formative firing techniques in a reducing environment is attempted.

  18. Indications of the presence of Middle Neolithic pottery kilns at Magoula Imvrou Pigadi, SW Thessaly, Greece

    Directory of Open Access Journals (Sweden)

    Nina Kyparissi-Apostolika

    2012-12-01

    Full Text Available Red hot deposits were uncovered on the western edge of a Middle Neolithic settlement. With the extension of the excavation, a wide space of about 10m2, confined between two clay walls, very much affected by high temperatures, was uncovered. A number of vases almost totally complete after their preservation and a clay model of a kiln were unearthed. Additionally, clay remains of constructions were uncovered. The whole context suggests an area where pottery firing activities took place. The possibility that these kilns could have worked as a specialized craft workshop for other settlements in the area is discussed.

  19. TK7 High-Temperature Tunnel Kiln Computer Control System of SRIC Thailand

    Institute of Scientific and Technical Information of China (English)

    QIN Shukai; YANG Yinghua; CHEN Xiaobo; ZHANG Yazhong; BU Youkang; GUO Xiaojun

    2007-01-01

    Based on the TK7 high-temperature tunnel kiln computer control system, this article describes the control line system, the automatic loop control which has been realized in firing zone temperature, inner and bottom pressure and flow, and logic control of kiln doors and pusher, etc. In addition, this system integrates the product information management system of magnesite brick and efficiently ensures the important process parameters. During three months performance of the control system, all parameters and energy consumption have turned out a good result.

  20. Tallinna Rotary klubi valis aasta politseiniku ja narkokoera

    Index Scriptorium Estoniae

    2006-01-01

    Tallinna Rotary klubi autasustas parima narkopolitseiniku preemiaga Lõuna politseiprefektuuri narkokuritegude talituse vaneminspektorit Jarek Pavlihhinit ning parima narkokoera tiitliga vene spanjelit Allrighti

  1. Analysis of Discharged Gas from Incinerator using Simulated Organic Solution

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Seungil; Kim, Hyunki; Heo, Jun; Kang, Dukwon [HaJI Co., Ltd., Radiation Eng. Center, Siheung (Korea, Republic of); Kim, Yunbok; Kwon, Youngbock [KORAD, Daejeon (Korea, Republic of)

    2014-05-15

    Korea has no experience of treatment of RI organic waste and appropriate measures for treatment of organic waste did not suggested. RI organic wastes which are occurring in KOREA are stored at the RI waste storage building of KORAD. But they can't no more receive the RI organic waste because the storage facility for RI organic waste was saturated with these organic wastes. In case of Japan, they recognized the dangerousness of long-term storage for RI organic wastes. In case of Korea, the released concentration of gaseous pollutant from the incinerator is regulated by attached table No.1 of the Notification No. 2012-60 of Nuclear Safety Commission and attached table No.8 of Clean Air Conservation Act. And the dioxin from the incinerator is regulated by attached table No.3 of Persistent Organic Pollutants Control Act. This experiment was performed to examine whether the incinerator introduced from Japan is manufactured suitably for municipal law regulation and to confirm the compliance about the gaseous pollutant released from incinerator with the above-mentioned laws especially attached table No.1 of NSC using simulated organic waste solution. In this experiment, we examined whether the incinerator was manufactured suitably for municipal law regulation and confirmed the compliance about the gaseous pollutant released from incinerator with the above-mentioned laws using simulated organic waste solution. The design requirement of incinerator for RI organic waste in the municipal law regulation is proposed briefly but the requirements for more detail about the incinerator are proposed in regulation of Japan. The incinerator used in this experiment is satisfied with all clauses of the domestic as well as Japan. Multiple safety functions were installed in the incinerator such as air purge system to remove unburned inflammable gases in the furnace and earthquake detector. Also, perfect combustion of RI organic waste is achieved because the temperature in the furnace

  2. High-resolution dating of ancient ceramic kilns in Thailand, Laos and Burma by radiocarbon and palaeomagnetism

    Energy Technology Data Exchange (ETDEWEB)

    Barbetti, M.; Hein, D. [Sydney Univ., NSW (Australia)

    1997-12-31

    Full text: Radiocarbon dating is widely used on organic samples, especially wood, charcoal and bone. Classical techniques use samples of several grams, but only a few milligrams is needed for measurements by Accelerator Mass Spectrometry (AMS). Palaeomagnetic techniques are readily applicable to the study of ancient kilns. Core samples are drilled from the walls and floors, and oriented before being detached and measured on a sensitive spinner magnetometer in a laboratory. Resolution of a quarter of a century at 95% confidence can be achieved in favourable circumstances but only at certain periods of time. Radiocarbon dating shows that the earliest stoneware ceramics are from the 11th - 12th centuries AD and palaeomagnetism indicates that many in-ground kilns are of this age. Kilns of this type, which were hollowed out in sediments near river banks or old terraces, are found near Sisatchanalai in north-central Thailand and near Luang Prabang in northern Laos; they are similar in age to the Khmer-type kilns found at Suphanburi in central Thailand. A different type of kiln, constructed of bricks and located above-ground, appears towards the end of the 13th century AD. One of the earliest surface kilns at Sisatchanalai has a well determined date of 1290 {+-} 15 AD (calibrated radiocarbon age, 95% confidence).There is an overlap of the two technologies; stratigraphy and palaeomagnetic results show that in-ground and above-ground brick kilns continue almost side-by-side throughout the 14th century AD. One of the latest in-ground kilns at Sisatchanalai has a date of 1410 {+-} 25 AD (calibrated radiocarbon age, 95% confidence). There are many brick kilns belonging to the l5th century AD at Sisatchanalai, and they appear then at other sites in north-central Thailand (e.g., Sukhothai and Phitsanulok) and in Burma (e.g., Lagumbyee). In-ground kilns continue to be used in northern Laos even in the 15th century AD. The latest brick kilns at Sisatchanalai are 16th and possibly

  3. Modern lining schemes for kilns in the lime industry with particular reference to standard shaft kilns. Neuzeitliches Zustellkonzept fuer die Oefen der Kalkindustrie unter besonderer Beruecksichtigung der Normalschachtoefen

    Energy Technology Data Exchange (ETDEWEB)

    Dobrowsky, F.; Steinwender, R.

    1990-08-01

    Over the last 40 years lime shaft kilns have developed in many directions, the improvement in the lime quality, the extension of the particle size range and the saving in energy being predominant. These conversions had the effect that the refractory linings also had to be adapted to suit the requirements. High-grade insulating materials reduce the radiation from the kiln shell in spite of reduced wall thicknesses. Chromium-free periclase-spinel bricks are being used increasingly for the burning zone linings. Another advantage of the spinel bricks is that the broken brick material can be deposited in waste-disposal sites due to the absence of chromium, especially Cr{sup 6+}. (orig./HK).

  4. Equilibrium Analysis of Lead in Hazardous Waste During Co-Processing with Cement Kiln%危险废物水泥窑共处置过程Pb的热力学平衡

    Institute of Scientific and Technical Information of China (English)

    王雷; 金宜英; 李润东; 聂永丰

    2011-01-01

    An equilibrium analysis was performed to determine the migration characteristics of lead under the conditions of sintering in cement kiln and municipal solid waste (MSW) incineration. Using the thermodynamic equilibrium software CHEMK1N, the Gibbs free energy of the reaction system was minimized according to chemical potentials combined with atom population constraints. The results indicate that both chloride and SiO2 have great effect on the thermodynamic behavior of lead. Chlorides promote the evaporation of lead, while SiO2 stabilizes lead into silicate. When the incineration temperature in incinerator is higher than 900 K, chlorides mainly exist as HC1. When the sintering temperature is lower than 1 450 K, the ratio of HC1 to chloride is lower than 50%, and the highest ratio of HC1 to total chloride occurs at about 1800 K which is about 80%. Because the main component of cement raw materials is CaCO3, which generates a large amount of CaO after decomposition, an alkaline atmosphere is generated and the generation of HC1 is inhibited. The stabilized rate of lead is 45% in the sintering process in cement kiln, which is much higher than that in the incineration process in incinerator which is only 11%.%采用热力学平衡分析的方法对比研究了水泥窑煅烧条件下重金属Pb的迁移特性,并与焚烧炉焚烧条件下Pb的迁移特性进行了对比.采用CHEMKIN计算软件根据系统吉布斯白南能最小的原理进行计算.结果表明,Cl和SiO2都对重金属Pb的热力学行为有重要影响,Cl促进Pb的挥发,而SiO2有利于Pb的固定.在焚烧炉内,在温度高于900 K的条件下氯几乎全部以HCl的形式存在.在水泥窑中,温度低于1 450 K,HCl占氯的比例低于50%,HCl在约1 800K时所占的比例最大,约为80%.南于水泥生料的主要成分为CaCO3,煅烧后分解产生大量的CaO,使水泥窑内呈现碱性气氛,抑制了HCl气体的生成.水泥窑煅烧过程Pb的固定率为45

  5. A Song Period Kiln-site at Chalu in Ninghai County, Zhejiang%浙江宁海县岔路宋代窑址

    Institute of Scientific and Technical Information of China (English)

    宁波市文物考古研究所; 宁海县文管会办公室

    2003-01-01

    In 1998, a kiln-site of the Song period was revealed at Chalu Town in Ninghai County, Zhejiang Province, in an excavation area of about 1,000 sq m. The vestiges discovered include a section of kiln-foundations, two sections of stone walls and six Ming period tombs. The kiln-site yielded a large amount of porcelain and a variety of kiln implements. The former belongs mainly to the type of bowl; the latter are for saggering, spurring and separating. The porcelain is largely coated with celadon glaze and decorated chiefly with incised, impressed and openworked dragon head and sea wave design. Some products and kiln implements bear inscriptions. The kiln must have functioned in the middle and late Northern Song period and belonged to the Yue system. The kiln implements unearthed in great numbers constitute valuable material to the study of firing technology.

  6. INVESTIGATING THE STANDARD PROCESS OF INCINERATION IN LANGKAWI ISLAND, MALAYSIA

    Directory of Open Access Journals (Sweden)

    E. Shamshiry

    2014-01-01

    Full Text Available Development activities and increasing urbanization have direct impact on solid waste generation, especially in municipalities of the developing countries, which poses a major challenge to the authorities. Many various technologies and strategies can be used in the field of garbage procedures. Incineration is a well-organized approach and tool to decrease the volume of waste and insist for additional landfill area. One of the important benefits of using the incineration is its ability to decrease a significant amount of waste combustibles by 80 to 95%. Controlling air pollution in the process of using the incineration poses a challenge for solid waste disposal. The data utilized in this article include personal interview of the experts handling the incineration process in Langkawi and personal observation. Secondary data obtained from the Ministry of Housing and Local Government was used to investigate the external air pollution from using the incinerator in Langkawi. The results showed, through the analysis of raw data with SPSS IBM 19 and Pearson correlation analysis and identify cluster of dendrogram generated by UPGMA, an external pollution minimum (p<0.05 between sampling sites inside the incinerator. The reasons for the difference are related to untimely and inappropriate opening of the combustion chamber door, exorbitance blowing and improper use of the installed air pollution control devices. The proper treatment of solid waste is very crucial, especially in Langkawi Island which is a tourist destination. The use of incinerator can enhance solid waste treatment, but only when the standard operating procedure is observed. Without properly observing the procedure, the use of an incinerator can cause more environmental and personal health issues like air pollution and the releasing of hazardous waste and clinical waste s into the landfill. These are some of the reasons that motivated this study to investigate the use of incineration in

  7. Effect of kilning and milling on the dough-making properties of oat flour

    NARCIS (Netherlands)

    Londono, D.M.; Smulders, M.J.M.; Visser, R.G.F.; Gilissen, L.J.W.J.; Hamer, R.J.

    2015-01-01

    Oats are mostly used for porridges, flakes, and cereal breakfast. The current oat kilning and milling methods are suited for these purposes. Bread-making applications have been explored, but the bread quality results are far from optimal. The goals of this study were to determine whether infrared

  8. Pulmonary dysfunctions, oxidative stress and DNA damage in brick kiln workers.

    Science.gov (United States)

    Kaushik, R; Khaliq, F; Subramaneyaan, M; Ahmed, R S

    2012-11-01

    Brick kilns in the suburban areas in developing countries pose a big threat to the environment and hence the health of their workers and people residing around them. The present study was planned to assess the lung functions, oxidative stress parameters and DNA damage in brick kiln workers. A total of 31 male subjects working in brick kiln, and 32 age, sex and socioeconomic status matched controls were included in the study. The lung volumes, capacities and flow rates, namely, forced expiratory volume in first second (FEV(1)), forced vital capacity (FVC), FEV(1)/FVC, expiratory reserve volume, inspiratory capacity (IC), maximal expiratory flow when 50% of FVC is remaining to be expired, maximum voluntary ventilation, peak expiratory flow rate and vital capacity were significantly decreased in the brick kiln workers. Increased oxidative stress as evidenced by increased malonedialdehyde levels and reduced glutathione content, glutathione S-transferase activity and ferric reducing ability of plasma were observed in the study group when compared with controls. Our results indicate a significant correlation between oxidative stress parameters and pulmonary dysfunction, which may be due to silica-induced oxidative stress and resulting lung damage.

  9. Cancer risk evaluation of brick kiln workers exposed to dust bound PAHs in Punjab province (Pakistan).

    Science.gov (United States)

    Kamal, Atif; Malik, Riffat Naseem; Martellini, Tania; Cincinelli, Alessandra

    2014-09-15

    Principal objective of this study was to evaluate the health risks of brick kiln workers to dust bound PAHs exposure in Punjab province (Pakistan). To this aim, surface dust samples were collected from brick kiln units located in Chung Khurd (Lahore city), Gujranwala city and Sohra village (in the vicinity of Gujranwala). The highest ΣPAH levels were measured in the dust samples collected in Sohdra village (mean 2578 ng g(-1) d.w., range 302-6757 ng g(-1) d.w.) followed by Gujranwala city (mean 957, range 16.1-1963 ng g(-1) d.w.) and Chung Khurd (mean 882, range 692-1007 ng g(-1) d.w.). Source identification using diagnostic ratios and principal component analysis identified coal and wood combustion as the major PAHs sources. The cancer risk model (CR-Model 1) and the Incremental Lifetime Cancer Risk model (ILCR-Model 2) were used to evaluate the cancer risk assessment via ingestion, inhalation and dermal contact pathways. Both models suggested that brick kiln workers (including adults and children) were exposed to high-potential carcinogenic risk via both ingestion and dermal contact pathways during the brick making process. This study also emphasizes the need for pollution control in the brick kiln industry of Pakistan.

  10. Characterization, stability, and plant effects of kiln-produced wheat straw biochar.

    Science.gov (United States)

    O'Toole, A; Knoth de Zarruk, K; Steffens, M; Rasse, D P

    2013-01-01

    Biochar is a promising technology for improving soil quality and sequestering C in the long term. Although modern pyrolysis technologies are being developed, kiln technologies often remain the most accessible method for biochar production. The objective of the present study was to assess biochar characteristics, stability in soil, and agronomic effects of a kiln-produced biochar. Wheat-straw biochar was produced in a double-barrel kiln and analyzed by solid-state C nuclear magneticresonance spectroscopy. Two experiments were conducted with biochar mixed into an Ap-horizon sandy loam. In the first experiment, CO efflux was monitored for 3 mo in plant-free soil columns across four treatments (0, 10, 50, and 100 Mg biochar ha). In the second experiment, ryegrass was grown in pots having received 17 and 54 Mg biochar ha combined with four N rates from 144 to 288 kg N ha. Our kiln method generated a wheat-straw biochar with carbon content composed of 92% of aromatic structures. Our results suggest that the biochar lost impact on ryegrass yields.

  11. Beijing Bianyifang,No.1 of the 600-year "Kiln-roast Duck"

    Institute of Scientific and Technical Information of China (English)

    Ma Wei

    2006-01-01

    @@ The brand of Bianyifang was established in A.D.1416 (Yongle 14th, Ming dynasty), 590 years ago. It is one of the oldest restaurants in China, famous for its roast duck. Its unique method of kiln-roasting has been its trademark all throughout its history.

  12. Dynamic measurement of mercury adsorption and oxidation on activated carbon in simulated cement kiln flue gas

    DEFF Research Database (Denmark)

    Zheng, Yuanjing; Jensen, Anker Degn; Windelin, Christian

    2012-01-01

    elemental mercury shows that when HCl is present with either SO2 or NOx the mercury measurement after the converter is unstable and lower than the elemental mercury inlet level. The conclusion is that red brass chips cannot fully reduce oxidized mercury to elemental mercury when simulated cement kiln gas...

  13. Effect of kilning and milling on the dough-making properties of oat flour

    NARCIS (Netherlands)

    Londono, D.M.; Smulders, M.J.M.; Visser, R.G.F.; Gilissen, L.J.W.J.; Hamer, R.J.

    2015-01-01

    Oats are mostly used for porridges, flakes, and cereal breakfast. The current oat kilning and milling methods are suited for these purposes. Bread-making applications have been explored, but the bread quality results are far from optimal. The goals of this study were to determine whether infrared (I

  14. Palaeointensity determination on an early medieval kiln from Switzerland and the effect of cooling rate

    Science.gov (United States)

    Donadini, F.; Kovacheva, M.; Kostadinova, M.; Hedley, I. G.; Pesonen, L. J.

    The archaeomagnetic intensity reference curve for Western Europe lacks data during the period from 600 to 1000 AD. Baked clay from the walls of a pottery kiln at Reinach (Switzerland), archaeologically dated to the beginning of the 9th century AD, and having a 14C date of 1250 ± 50 BP, was investigated in order to refine the ancient geomagnetic field intensity during this period. A previous study to test the suitability of the material has shown that the magnetic properties of the baked clay from this Reinach kiln are appropriate for an archaeomagnetic study, and furthermore an archaeomagnetic directional date agrees well with the 14C date. A series of palaeointensity measurements was carried out in Sofia (Bulgaria). Here we present the results obtained from the same material, as performed in Helsinki (Finland) using different techniques. The comparison of the results shows significant differences between the two datasets. Based on the literature data, the discrepancy can be explained in terms of the different cooling rates of the samples used during the experiments in the two laboratories. Nevertheless, the results show that the geomagnetic field intensity had a high mean value of 86.85 ± 1.49 μT when the kiln was last used. This observation is consistent with recent studies from France covering the period during which the Reinach kiln functioned.

  15. Modelling and optimization of rotary parking system

    Science.gov (United States)

    Skrzyniowski, A.

    2016-09-01

    The increasing number of vehicles in cities is a cause of traffic congestion which interrupts the smooth traffic flow. The established EU policy underlines the importance of restoring spaces for pedestrian traffic and public communication. The overall vehicle parking process in some parts of a city takes so much time that it has a negative impact on the environment. This article presents different kinds of solution with special focus on the rotary parking system (PO). This article is based on a project realized at the Faculty of Mechanical Engineering of Cracow University of Technology.

  16. New Imaging Spectrometric Method for Rotary Object

    Institute of Scientific and Technical Information of China (English)

    方俊永; 赵达尊; 蒋月娟; 楚建军

    2003-01-01

    A new technique for imaging spectrometer for rotary object based on computed-tomography is proposed. A discrete model of this imaging spectrometric system is established, which is accordant to actual measurements and convenient for computation. In computer simulations with this method, projections of the object are detected by CCD while the object is rotating, and the original spectral images are numerically reconstructed from them by using the algorithm of computed-tomography. Simulation results indicate that the principle of the method is correct and it performs well for both broadband and narrow-band spectral objects.

  17. Assessing potential health effects from municipal sludge incinerators: screening methodology

    Energy Technology Data Exchange (ETDEWEB)

    Fradkin, L.; Bruins, J.F.; Lutkenhoff, S.D.; Stara, J.F.; Lomnitz, E.; Rubin, A.

    1987-04-01

    This paper describes a risk assessment methodology for preliminary assessment of municipal sludge incineration. The methodology is a valuable tool in that it can be used for determining the hazard indices of chemical contaminants that might be present in sewage sludge used in incineration. The paper examines source characteristics (i.e., facility design), atmospheric dispersion of emission, and resulting human exposure and risk from sludge incinerators. Seven of the ten organics were screened for further investigation. An example of the calculations are presented for cadmium.

  18. LCA Comparison of waste incineration in Denmark and Italy

    DEFF Research Database (Denmark)

    Turconi, Roberto; Butera, Stefania; Boldrin, Alessio

    2011-01-01

    Every year around 50 millions Mg solid waste are incinerated in Europe. Large differences exist in different regions, mainly regarding energy recovery, flue gas treatment and management of solid residues. This paper aims to identify and quantify those differences, providing a Life Cycle Assessment...... of two incinerator systems that are representative of conditions in Northern and Southern Europe. The two case studies are Aarhus (Denmark) and Milan (Italy). The results show that waste incineration appears more environmentally friendly in the Danish case than in the Italian one, due to the higher...

  19. Heat Recovery From Tail Gas Incineration To Generate Power

    Energy Technology Data Exchange (ETDEWEB)

    Tawfik, Tarek

    2010-09-15

    Many industrial processes result in tail gas wastes that must be flared or incinerated to abide with environmental guidelines. Tail gas incineration occurs in several chemical processes resulting in high-temperature exhaust gas that simply go to the stack, thus wasting all that valuable heat! This paper discusses useful heat recovery and electric power generation utilizing available heat in exhaust gas from tail gas incinerators. This heat will be recovered in a waste-heat recovery boiler that will produce superheated steam to expand in a steam turbine to generate power. A detailed cost estimate is presented.

  20. Light-driven rotary molecular motors : an ultrafast optical study

    NARCIS (Netherlands)

    Augulis, Ramunas; Klok, Martin; Loosdrecht, Paul H.M. van; Feringa, Bernard

    2009-01-01

    Molecular rotary motors, though common in nature, were first synthesized rather recently. One of the most promising categories of light-driven rotary molecular motors which allow for optical control is based on helical overcrowded alkenes. In this category of motors, the rotation of the motor’s roto

  1. Streaming current of a rotary atomizer for energy harvesting

    NARCIS (Netherlands)

    Nguyen, Trieu; de Boer, Hans L.; Tran, T.; van den Berg, Albert; Eijkel, Jan C.T.; Zengerle, R.

    2013-01-01

    We present the experimental results of an energy conversion system based on a rotary atomizer and the streaming current phenomenon. The advantage of using a rotary atomizer instead of a channel or membrane micropore as in conventional pressure-driven approached is that the centrifugal force exerted

  2. Streaming current of a rotary atomizer for energy harvesting

    NARCIS (Netherlands)

    Nguyen, Trieu; Boer, de H.; Tran, T.; Berg, van den A.; Eijkel, J.C.T.; Zengerle, R.

    2013-01-01

    We present the experimental results of an energy conversion system based on a rotary atomizer and the streaming current phenomenon. The advantage of using a rotary atomizer instead of a channel or membrane micropore as in conventional pressure-driven approached is that the centrifugal force exerted

  3. Percutaneous transluminal coronary rotary ablation with rotablator (European experience)

    NARCIS (Netherlands)

    M.E. Bertrand (Michel); J.M. Lablanche (Jean Marc); C. Bauters; P.P.T. de Jaegere (Peter); P.W.J.C. Serruys (Patrick); J. Meyer (Jurgen); U. Dietz; R. Erbel (Raimund)

    1992-01-01

    textabstractThis study reports the results from 3 European centers using rotary ablation with Rotablator, a device that is inserted into the coronary artery and removes atheroma by grinding it into millions of tiny fragments. Rotary ablation was performed in 129 patients. Primary success (reduction

  4. Engineering analysis of a rotary dryer: drying of wood particles

    Energy Technology Data Exchange (ETDEWEB)

    Kamke, F.A.

    1984-01-01

    Rotary dryers are the most commonly used wood drying system in the particleboard industry. These dryers also play an increasingly important role in drying wood residues for fuel. A rotary dryer simulation model was developed, in the form of a computer program, for the purpose of analyzing the drying behavior of wood particles. The approach used in the model development analyzed the rotary drying process in a sequential manner. Beginning with a study of particle residence time in a rotary drum, the process of heat transfer, and then mass transfer, were incorporated to yield a complete rotary dryer simulation model. The resultant computer program does not require empirical constants or equations developed for a particular rotary dryer system. Experiments on a commercially manufactured rotary dryer were performed to check the performance of the simulation model as a predictor of overall residence time and drying behavior. Comparison between the predictions and the measured results were good, indicating a percent root mean square error of 22.2 in the prediction of the outlet particle moisture content. The rotary dryer simulation model developed in this study should prove useful for optimizing process parameters in the drying of wood particles.

  5. Assessment of macro and micro nutrients around brick kilns agricultural environment

    Directory of Open Access Journals (Sweden)

    Abdul Halim Farhad Sikder

    2016-03-01

    Full Text Available Brick kiln is well known as one of the main sources of air pollution; however, the pollutants produced from it do not remain in the air, they ultimately fall down to the soil and pollute the surroundings, therefore, this study was carried out to assess the status of macro (N, P, K and S and micro nutrients (Fe, Mn and Zn, Cu in the agricultural environment near the brick kilns of Young Brahmaputra and Jamuna Floodplain soils. Composite soil and plant samples were collected from four distances such as 250 m, 500 m, 1000 m, and 1500 m in three different sites. Sulphur (2352–3378 mg kg−1, Zn (86–156 mg kg−1 and Cu (24.7–46.9 mg kg−1 are found in the elevated levels near brick kiln soils that is released due to burning of poor quality coal and fire woods. The alarming news is that plant uptake of S and micro nutrients in the nearest areas of the brick kilns are significantly higher than the areas far from the brick production and their concentration ranges from 23 mg kg−1 to 101 mg kg−1 for Zn, 10–41 mg kg−1 for Cu, 35–1309 mg kg−1 for Fe, 26–126 mg kg−1 for Mn and 2590–mg kg−1 for S. Data indicates both soil and plant received maximum amount of micronutrients and S concentrations within 500–1000 m distances from brick kilns. Iron and Mn concentrations vary within a permissible limit but the plant uptake is high. Nitrogen concentrations is increasing with the distance from the brick kilns in both soils and plants but no definite pattern of P and K accumulation was found. Research suggested avoiding agricultural practice nearby brick kiln soils due to micronutrient contamination in order to preserve adjoined agricultural environment.

  6. The Health Costs of The Brick Kilns Emissions in Peshawar: A Policy Analysis.

    Directory of Open Access Journals (Sweden)

    Muhammad Rafiq

    2014-12-01

    Full Text Available Air Pollution especially resulting from Brick kiln is a major Environmental problem of Pakistan in general and Peshawar in Particular. World Health Organization in a recent document has declared Peshawar as the sixth most polluted city of the world. We in our latest study have tried to estimate the health cost related to the release of PM10 from these kilns. For the said purpose, we collected primary data pertaining to pollution and socio-economic of the brick producing and nearby areas. We collected socio economic data from respondents living within 3 kilometer of the kilns and also from a control group which were further away. Sample size was set at two hundred households, i.e. one hundred households were taken from the kilns group and another100 samples from the control group. We have used health diary method to collect health information from the respondents. We have estimated two reduced form equations, i.e., health production function and demand for mitigation cost using Poisson and Tobit regression models. The PM10 level in the kilns region was very high it was at average level is 415ug/m3, and the control group the PM10 level is low it was 180 ug/m3. Our regression analysis estimated that by reducing PM10 to safe level, every individual can save PKR 3315 (or USD 31 per annum through only mitigation cost. Total welfare gain to reduce air quality to safe level through mitigation cot for district Peshawar is PKR 6692.985 million or (PKR 6.7 billion per annum (USD 63.44 million. Besides, the productivity loss by individuals is estimated as .36 day per annum. The monetary benefit to avoid from the restricted day of working is PKR 198 for one household whereas for the city the monetary benefit of bringing down the PM10 level is PKR 107.935 million (or USD 1.023 million. The study is suggesting implementing of the ban on the use of rubber as a fuel in these bricks kiln. The study also recommends that these kiln owners be punished/ taxed as per

  7. Analysis of elemental composition of porcelains unearthed from Waguantan kiln site by PIXE–RBS

    Energy Technology Data Exchange (ETDEWEB)

    Zhou, Z. [Key Laboratory of Radiation Physics and Technology of Ministry of Education, Institute of Nuclear Science and Technology, Sichuan University, Chengdu 610064 (China); Zhang, K. [School of History and Culture, Sichuan University, Chengdu 610064 (China); Xia, C.D.; Liu, M.T.; Zhu, J.J. [Key Laboratory of Radiation Physics and Technology of Ministry of Education, Institute of Nuclear Science and Technology, Sichuan University, Chengdu 610064 (China); An, Z., E-mail: anzhu@scu.edu.cn [Key Laboratory of Radiation Physics and Technology of Ministry of Education, Institute of Nuclear Science and Technology, Sichuan University, Chengdu 610064 (China); Bai, B., E-mail: baibin@scu.edu.cn [School of History and Culture, Sichuan University, Chengdu 610064 (China)

    2015-03-01

    Highlights: •We analyzed 61 unearthed porcelain shards in Yuan Dynasty by PIXE–RBS. •An electron gun was installed to solve the electric charge accumulations. •The factor analysis was performed for the element compositions. •The “exotic group” porcelain samples unearthed were produced locally. -- Abstract: A method combining proton-induced X-ray emission spectrometry (PIXE) and Rutherford backscattering spectrometry (RBS) was used to determine the composition of 61 porcelain shards from the Yuan Dynasty (1271–1368 A.D.) unearthed from the Waguantan kiln site at Tianzhu County in Guizhou Province, China. Based on our previous experimental setup, an electron gun device with a LaB{sub 6} crystal cathode was installed to solve the problem created when the incident proton beams generated electric charge accumulations on the surfaces of the insulating porcelain samples, which induced a large bremsstrahlung background. The use of the electron gun has largely eliminated the large bremsstrahlung background and has therefore improved the detection limits for elements, especially for trace elements, and made it possible to determine the origin of the porcelains based on the trace elements. Major and trace elemental compositions of the porcelain bodies and glazes measured by PIXE and RBS were analyzed by the factor analysis method. The factor analysis showed that a few pieces of porcelain with a style similar to the porcelain of the Longquan kiln among the unearthed porcelains from the Waguantan kiln site did not have obvious differences in elemental compositions from other remaining porcelains unearthed from the Waguantan kiln site, indicating that the pieces of unearthed porcelain with the Longquan kiln style did in fact belong to the product fired locally by imitating the model of the Longquan celadon with local raw materials. This result therefore indicated that the Longquan kiln technology that originated from the Five Dynasties (907–960 A.D.) had been

  8. Prevention of thinning at disc center during rotary forging

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    Presents the simulation and analysis of the rotary forging of a disc using a finite element method, which re veals the thinning at the disc center is caused by higher radial and tangential tensile stresses resulting from the local loading of a rotary die and acting at the center of a workpiece, and proposes a new design of rotary die with a hole opened in its center to prevent the continuous occurrence of shortening in the axial direction and elongation in the tan gential and radial directions, and concludes from simulation results that the rotary die with a hole opened in its center is effective for prevention of thinning or cracking at the center of a disc during rotary forging.

  9. Occupational Health Hazards of Women Working in Brick Kiln and Construction Industry

    Directory of Open Access Journals (Sweden)

    V. G Vaidya

    2015-01-01

    Full Text Available Background: In brick kiln and construction industry the exposure to carbon monoxide and silica dust is the most common occupational hazard to the workers in these industries. A study on occupational health hazards of working women in these two unorganized sectors was undertaken by Lokmanya Medical Research Centre. Objectives: To study the effect of work site environment on the health of the women working in brick kiln and construction industry. An attempt was also made to study the seasonal changes in the concentration of carbon monoxide and dust at the worksite. Material and Methods: A cross-sectional study was conducted among the working women (age 18-40 years at brick kilns and construction sites during summer and winter season. They were examined primarily to assess the effect of working environment on health. Gasteck Detector Pump of model 800 and air sampling instrument (SKC Air Check–52 were used to measure concentration of carbon monoxide and dust in the air respectively. Results: There were 66% of women who were in the age group of 18-40 years and most of them (94% were married. At brick kiln sites, average CO exposure was 62.8 ppm and 55.5 ppm and average dust exposure was 3 3 146.1 mg/m and 91.4 mg/m in summer and winter season respectively.At construction sites, average dust exposure was 41.5 ppm and 90.8 ppm in summer and winter. Conclusion: Both exposure to CO and dust were more in summer than in winter in brick kiln industry whereas in construction industry the exposure to dust was more in winter season. A high level of morbidity in the form of headache, bodyache, problems with vision, cough and breathlessness were observed in both industries. It is strongly recommended to take pollution control measures.

  10. Effects of bypass system on PCDD/F emission and chlorine circulation in cement kilns.

    Science.gov (United States)

    Zhan, Ming-Xiu; Fu, Jianying; Chen, Tong; Li, Yeqing; Zhang, Jiang; Li, Xiao-Dong; Yan, Jian-Hua; Buekens, Alfons

    2016-10-01

    A bypass at the kiln inlet allows the effective reduction of alkali chloride cycles and thus perhaps affects the emission of PCDD/Fs. Effects of bypass system on PCDD/F emission and chlorine circulation were studied in two typical dry cement kilns with 5000 ton/day clinker capacity in China and named CK1 and CK2, respectively. Firstly, the emission level of PCDD/Fs with the operation of bypass system was estimated in CK1, to certify that bypass system has a perfect adaption to the cement kiln regarding the PCDD/F emission even with the refuse derived fuel (RDF) as the replacement of fuel. On the other hand, the operating conditions in the CK2 were scrutinised by monitoring the concentrations of SO2, NH3 and HCl. In addition, the characteristics of raw meal, clinker, bag filter ash and bypass ash were also investigated by Energy Dispersive Spectrometer (EDS), metal and chlorine analysis. The balance of chlorine showed that 18 % of the possible accumulated chlorine could be ejected from the cement kiln system when 2 % of kiln exhaust gas was extracted. Furthermore, the emission level of PCDD/Fs in the main flue gas also decreased from 0.037 ± 0.035 ng I-TEQ/Nm(3) to 0.019 ± 0.007 ng I-TEQ/Nm(3) with a reduction efficiency of 48.2 %. Most importantly, PCDD/F emission from the bypass system was proven to have rather minor effect on the total emission factor. The congener distributions of PCDD/Fs were also analysed in the flue gas and fly ash, before and after application of bypass system, to find cues to the formation mechanism.

  11. Paper waste - Recycling, incineration or landfilling?

    DEFF Research Database (Denmark)

    Villanueva, Alejandro; Wenzel, Henrik

    2007-01-01

    . Such message has implications for current policy formulation on material recycling and disposal in the EU. Secondly, to identify key methodological issues of paper waste management LCAs, and enlighten the influence of such issues on the conclusions of the LCA studies. Thirdly, in light of the analysis made...... comparisons of different management options for waste paper. Despite claims of inconsistency, the LCAs reviewed illustrate the environmental benefits in recycling over incineration or landfill options, for paper and cardboard waste. This broad consensus was found despite differences in geographic location......A review of existing life cycle assessments (LCAs) on paper and cardboard waste has been undertaken. The objectives of the review were threefold. Firstly, to see whether a consistent message comes out of published LCA literature on optimum disposal or recycling solutions for this waste type...

  12. Development of a Piezoelectric Rotary Hammer Drill

    Science.gov (United States)

    Domm, Lukas N.

    2011-01-01

    The Piezoelectric Rotary Hammer Drill is designed to core through rock using a combination of rotation and high frequency hammering powered by a single piezoelectric actuator. It is designed as a low axial preload, low mass, and low power device for sample acquisition on future missions to extraterrestrial bodies. The purpose of this internship is to develop and test a prototype of the Piezoelectric Rotary Hammer Drill in order to verify the use of a horn with helical or angled cuts as a hammering and torque inducing mechanism. Through an iterative design process using models in ANSYS Finite Element software and a Mason's Equivalent Circuit model in MATLAB, a horn design was chosen for fabrication based on the predicted horn tip motion, electromechanical coupling, and neutral plane location. The design was then machined and a test bed assembled. The completed prototype has proven that a single piezoelectric actuator can be used to produce both rotation and hammering in a drill string through the use of a torque inducing horn. Final data results include bit rotation produced versus input power, and best drilling rate achieved with the prototype.

  13. Fluid Dynamics in Rotary Piston Blood Pumps.

    Science.gov (United States)

    Wappenschmidt, Johannes; Sonntag, Simon J; Buesen, Martin; Gross-Hardt, Sascha; Kaufmann, Tim; Schmitz-Rode, Thomas; Autschbach, Ruediger; Goetzenich, Andreas

    2017-03-01

    Mechanical circulatory support can maintain a sufficient blood circulation if the native heart is failing. The first implantable devices were displacement pumps with membranes. They were able to provide a sufficient blood flow, yet, were limited because of size and low durability. Rotary pumps have resolved these technical drawbacks, enabled a growing number of mechanical circulatory support therapy and a safer application. However, clinical complications like gastrointestinal bleeding, aortic insufficiency, thromboembolic complications, and impaired renal function are observed with their application. This is traced back to their working principle with attenuated or non-pulsatile flow and high shear stress. Rotary piston pumps potentially merge the benefits of available pump types and seem to avoid their complications. However, a profound assessment and their development requires the knowledge of the flow characteristics. This study aimed at their investigation. A functional model was manufactured and investigated with particle image velocimetry. Furthermore, a fluid-structure interaction computational simulation was established to extend the laboratory capabilities. The numerical results precisely converged with the laboratory measurements. Thus, the in silico model enabled the investigation of relevant areas like gap flows that were hardly feasible with laboratory means. Moreover, an economic method for the investigation of design variations was established.

  14. A metering rotary nanopump for microfluidic systems.

    Science.gov (United States)

    Darby, Scott G; Moore, Matthew R; Friedlander, Troy A; Schaffer, David K; Reiserer, Ron S; Wikswo, John P; Seale, Kevin T

    2010-12-07

    We describe the design, fabrication, and testing of a microfabricated metering rotary nanopump for the purpose of driving fluid flow in microfluidic devices. The miniature peristaltic pump is composed of a set of microfluidic channels wrapped in a helix around a central camshaft in which a non-cylindrical cam rotates. The cam compresses the helical channels to induce peristaltic flow as it is rotated. The polydimethylsiloxane (PDMS) nanopump design is able to produce intermittent delivery or removal of several nanolitres of fluid per revolution as well as consistent continuous flow rates ranging from as low as 15 nL min(-1) to above 1.0 µL min(-1). At back pressures encountered in typical microfluidic devices, the pump acts as a high impedance flow source. The durability, biocompatibility, ease of integration with soft-lithographic fabrication, the use of a simple rotary motor instead of multiple synchronized pneumatic or mechanical actuators, and the absence of power consumption or fluidic conductance in the resting state all contribute to a compact pump with a low cost of fabrication and versatile implementation. This suggests that the pump design may be useful for a wide variety of biological experiments and point of care devices.

  15. Dynamic Analysis of Foundation Supporting Rotary Machine

    Directory of Open Access Journals (Sweden)

    Utkarsh S. Patel

    2015-08-01

    Full Text Available With the advancement of technology in the field of industry, high speed machinery has been developed. As the speed of machinery has increased, vibrations also increased. Machines transmit vibrations to the structure supporting them. Hence, it is important to design and develop such structure which sustains the vibrations of machinery. Hence, in this study it has been aimed to execute the study on foundations supporting rotary type of machine like blower. In this paper, the most important parameters like frequency and amplitude are considered while execution of analysis of machine foundation supporting blower type machine. This paper shows, better interface between foundation designer and machine manufacturer for better performance of machine. The design aids/approaches for foundation design is also described in this paper and an attempt has been made to study the dynamic behaviour of a foundation structure for blower type machine subjected to forces due to operation of blower machine. Two different types of foundations for Rotary type Machine that is Blower have been studied in this paper

  16. Development of natural gas rotary engines

    Science.gov (United States)

    Mack, J. R.

    1991-08-01

    Development of natural gas-fueled rotary engines was pursued on the parallel paths of converted Mazda automotive engines and of establishing technology and demonstration of a test model of a larger John Deer Technologies Incorporated (JDTI) rotary engine with power capability of 250 HP per power section for future production of multi-rotor engines with power ratings 250, 500, and 1000 HP and upward. Mazda engines were converted to natural gas and were characterized by a laboratory which was followed by nearly 12,000 hours of testing in three different field installations. To develop technology for the larger JDTI engine, laboratory and engine materials testing was accomplished. Extensive combustion analysis computer codes were modified, verified, and utilized to predict engine performance, to guide parameters for actual engine design, and to identify further improvements. A single rotor test engine of 5.8 liter displacement was designed for natural gas operation based on the JDTI 580 engine series. This engine was built and tested. It ran well and essentially achieved predicted performance. Lean combustion and low NOW emission were demonstrated.

  17. Pretreatment and utilization of waste incineration bottom ashes

    DEFF Research Database (Denmark)

    Astrup, Thomas

    2007-01-01

    Within recent years, researchers and authorities have had increasing focus on leaching properties from waste incineration bottom ashes. Researchers have investigated processes such as those related to carbonation, weathering, metal complexation, and leaching control. Most of these investigations...

  18. Numerical modeling of batch formation in waste incineration plants

    Directory of Open Access Journals (Sweden)

    Obroučka Karel

    2015-03-01

    Full Text Available The aim of this paper is a mathematical description of algorithm for controlled assembly of incinerated batch of waste. The basis for formation of batch is selected parameters of incinerated waste as its calorific value or content of pollutants or the combination of both. The numerical model will allow, based on selected criteria, to compile batch of wastes which continuously follows the previous batch, which is a prerequisite for optimized operation of incinerator. The model was prepared as for waste storage in containers, as well as for waste storage in continuously refilled boxes. The mathematical model was developed into the computer program and its functionality was verified either by practical measurements or by numerical simulations. The proposed model can be used in incinerators for hazardous and municipal waste.

  19. A study on the safety of radioactive waste incineration facilities

    Energy Technology Data Exchange (ETDEWEB)

    Seo, Y. C. [Yonsei Univ., Seoul (Korea, Republic of); Park, W. J.; Lee, B. S.; Lee, S. H. [Korea Institute of Nuclear Safety, Taejon (Korea, Republic of)

    1994-12-15

    The main scope of the project is the selection of some considerable items in design criteria of radioactive waste incineration facilities not only for the protection of workers and residents during operation but also for the safe disposal of ashes after incineration. The technological and regulational status on incineration technologies in domestic and foreign is surveyed and analyzed for providing such basic items which must be contained in the guideline for safe and appropriate design, construction and operation of the facilities. The contents of the project are summarized as follows; surveying the status on incineration technologies for both radioactive and non-radioactive wastes in domestic and foreign, surveying and analysing same related technical standards and regulations in domestic and foreign, picking out main considerable items and proposing a direction of further research.

  20. A study on the safety of radioactive waste incineration facilities

    Energy Technology Data Exchange (ETDEWEB)

    Seo, Y. C. [Yonsei Univ., Seoul (Korea, Republic of); Park, W. J.; Lee, B. S.; Lee, S. H. [Korea Institute of Nuclear Safety, Taejon (Korea, Republic of)

    1994-12-15

    The main scope of the project is the selection of some considerable items in design criteria of radioactive waste incineration facilities not only for the protection of workers and residents during operation but also for the safe disposal of ashes after incineration. The technological and regulational status on incineration technologies in domestic and foreign is surveyed and analyzed for providing such basic items which must be contained in the guideline for safe and appropriate design, construction and operation of the facilities. The contents of the project are summarized as follows; surveying the status on incineration technologies for both radioactive and non-radioactive wastes in domestic and foreign, surveying and analysing same related technical standards and regulations in domestic and foreign, picking out main considerable items and proposing a direction of further research.

  1. Technology evaluation report: SITE (Superfund Innovative Technology Evaluation) program demonstration test. The American Combustion Pyretron Thermal Destruction System at the US EPA's (Environmental Protection Agency's) combustion research facility

    Energy Technology Data Exchange (ETDEWEB)

    Waterland, L.; Lee, J.W.

    1989-04-01

    A series of demonstration tests of the American Combustion, Inc., Thermal Destruction System was performed under the SITE program. This oxygen-enhanced combustion system was retrofit to the rotary-kiln incinerator at EPA's Combustion Research Facility. The system's performance was tested firing contaminated soil from the Stringfellow Superfund Site, both alone and mixed with a coal tar waste (KO87). Comparative performance with conventional incinerator operation was also tested. Compliance with the incinerator performance standards of 99.99% principal organic hazardous constituents (POHC) destruction and removal efficiency and particulate emissions of less than 180 mg/dscm at 7% O2 was measured for all tests. The Pyretron system was capable of in-compliance performance at double the mixed waste feedrate and at a 60% increase in batch waste charge mass than possible with conventional incineration. Scrubber blowdown and kiln ash contained no detectable levels of any of the POHCs chosen.

  2. 立窑水泥与回转窑水泥使用性能比较%The applying property contrast between vertical kiln cement and rotary kiln cement

    Institute of Scientific and Technical Information of China (English)

    周惠群

    2002-01-01

    立窑水泥与回转窑水泥在使用性能上存在差异,分析了两种水泥制成的混凝土在性能上的差别,通过大量的统计数据,从生产工艺特点对两种水泥使用性能差异的原因进行了分析。

  3. Modification of kiln back end's dirt collection system of 700t/d rotary kiln%700t/d回转窑窑尾收尘系统的改造

    Institute of Scientific and Technical Information of China (English)

    刘忠东; 钱晓露

    2003-01-01

    @@ 燕山水泥厂 700t/d熟料干法生产线,窑尾为Φ 6m× 20m增湿塔和 WY-70三电场电除尘器.自 1987年投产至改造前,除尘器不能确保达到排放标准.为迎接 2008年奥运会 ,达到新的环保要求,原窑尾除尘器急需改造.

  4. Air pollution from incinerators and reproductive outcomes: a multisite study.

    Science.gov (United States)

    Candela, Silvia; Ranzi, Andrea; Bonvicini, Laura; Baldacchini, Flavia; Marzaroli, Paolo; Evangelista, Andrea; Luberto, Ferdinando; Carretta, Elisa; Angelini, Paola; Sterrantino, Anna Freni; Broccoli, Serena; Cordioli, Michele; Ancona, Carla; Forastiere, Francesco

    2013-11-01

    The few studies that have investigated the relationship between emissions from municipal solid-waste incinerators and adverse pregnancy outcomes have had conflicting results. We conducted a study to assess the effects of air emissions from the eight incinerators currently in operation in the Emilia-Romagna Region of Italy on reproductive outcomes (sex ratio, multiple births, preterm births, and small for gestational age [SGA] births). We considered all births (n = 21,517) to women residing within a 4-km radius of an incinerator at the time of delivery during the period 2003-2010 who were successfully linked to the Delivery Certificate database. This source also provided information on maternal characteristics and deliveries. Each newborn was georeferenced and characterized by a specific level of exposure to incinerator emissions, categorized in quintiles of PM10, and other sources of pollution (NOx quartiles), evaluated by means of ADMS-Urban system dispersion models. We ran logistic regression models for each outcome, adjusting for exposure to other pollution sources and maternal covariates. Incinerator pollution was not associated with sex ratio, multiple births, or frequency of SGA. Preterm delivery increased with increasing exposure (test for trend, P < 0.001); for the highest versus the lowest quintile exposure, the odds ratio was 1.30 (95% confidence interval = 1.08-1.57). A similar trend was observed for very preterm babies. Several sensitivity analyses did not alter these results. Maternal exposure to incinerator emissions, even at very low levels, was associated with preterm delivery.

  5. Dioxins from medical waste incineration: Normal operation and transient conditions.

    Science.gov (United States)

    Chen, Tong; Zhan, Ming-xiu; Yan, Mi; Fu, Jian-ying; Lu, Sheng-yong; Li, Xiao-dong; Yan, Jian-hua; Buekens, Alfons

    2015-07-01

    Polychlorinated dibenzo-p-dioxins (PCDDs) and polychlorinated dibenzofurans (PCDFs) are key pollutants in waste incineration. At present, incinerator managers and official supervisors focus only on emissions evolving during steady-state operation. Yet, these emissions may considerably be raised during periods of poor combustion, plant shutdown, and especially when starting-up from cold. Until now there were no data on transient emissions from medical (or hospital) waste incineration (MWI). However, MWI is reputed to engender higher emissions than those from municipal solid waste incineration (MSWI). The emission levels in this study recorded for shutdown and start-up, however, were significantly higher: 483 ± 184 ng Nm(-3) (1.47 ± 0.17 ng I-TEQ Nm(-3)) for shutdown and 735 ng Nm(-3) (7.73 ng I-TEQ Nm(-3)) for start-up conditions, respectively. Thus, the average (I-TEQ) concentration during shutdown is 2.6 (3.8) times higher than the average concentration during normal operation, and the average (I-TEQ) concentration during start-up is 4.0 (almost 20) times higher. So monitoring should cover the entire incineration cycle, including start-up, operation and shutdown, rather than optimised operation only. This suggestion is important for medical waste incinerators, as these facilities frequently start up and shut down, because of their small size, or of lacking waste supply. Forthcoming operation should shift towards much longer operating cycles, i.e., a single weekly start-up and shutdown.

  6. Highly precise and compact ultrahigh vacuum rotary feedthrough

    Science.gov (United States)

    Aiura, Y.; Kitano, K.

    2012-03-01

    The precision and rigidity of compact ultrahigh vacuum (UHV) rotary feedthroughs were substantially improved by preparing and installing an optimal crossed roller bearing with mounting holes. Since there are mounting holes on both the outer and inner races, the bearing can be mounted directly to rotary and stationary stages without any fixing plates and housing. As a result, it is possible to increase the thickness of the bearing or the size of the rolling elements in the bearing without increasing the distance between the rotating and fixing International Conflat flanges of the UHV rotary feedthrough. Larger rolling elements enhance the rigidity of the UHV rotary feedthrough. Moreover, owing to the structure having integrated inner and outer races and mounting holes, the performance is almost entirely unaffected by the installation of the bearing, allowing for a precise optical encoder to be installed in the compact UHV rotary feedthrough. Using position feedback via a worm gear system driven by a stepper motor and a precise rotary encoder, the actual angle of the compact UHV rotary feedthrough can be controlled with extremely high precision.

  7. Correlation Development for Sauter Mean Diameter of Rotary Atomizer

    Directory of Open Access Journals (Sweden)

    Murali.K

    2016-08-01

    Full Text Available Atomizers are of many types, among that simplex and duplex types of atomizers are used and recognized often as fuel injectors in aircrafts. Types of atomizers and features are read. Among many types of atomizer, rotary type of atomizer is selected due to its naked evident like easy retrofit to existing spreading system , able to handle large quantities, feed is possible, better economy, high peripheral speed and spread of droplets, uniform liquid feed rate, uniform distribution of feed, higher level of atomization etc., The rotary atomizer specifications and its features are listed, the droplets of rotary atomizer are visualized and readings are taken from experimental methods, such as Laser visualization method .After the droplets data alignment, the (SMD Sauter Mean Diameter is to be taken in and considered, SMD means it is a average particle (droplet size of a given particles, and it is further explained with its given relation. By SMD’s given equated form it is used to compare data between rotary atomizer particles and given particle size. By SMD it is simplified further and used to create a co-relation between SMD and rotary atomizer. The rotary atomizer data values are taken through out with the SMD to find and form a co-related derived pattern for ROTARY ATOMIZE

  8. PAH exposure biomarkers are associated with clinico-chemical changes in the brick kiln workers in Pakistan.

    Science.gov (United States)

    Kamal, Atif; Malik, Riffat Naseem; Martellini, Tania; Cincinelli, Alessandra

    2014-08-15

    In this study we investigated the clinico-chemical parameters and the level of exposure of brick kiln workers to polycyclic aromatic hydrocarbons (PAHs) in Punjab (Pakistan). The brick kiln workers and a non-occupationally exposed group were recruited for comparative analysis of urinary biomarkers of PAH exposure (i.e. 1-hydroxypyrene (1-OHPyr), α-naphthol and β-naphthol) and blood level of superoxide dismutase (SOD), as a biomarker of oxidative stress and other hematologic parameters. Questionnaires were used to document information on socio-demographic characteristics of all the subjects. The analysis of urinary biomarkers showed higher median concentrations of 1-OHPyr, and α- and β-naphthols in brick kiln workers (1.53, 3.65 and 1.53 μmol/mol-Cr, respectively) than non-occupationally exposed group (0.62, 0.64 and 0.66 μmol/mol-Cr, respectively). The 1-OHPyr in brick kiln workers was above the occupational exposure level. Among the clinical parameters of brick kiln workers, hemoglobin (Hb) and red blood cells (RBCs) were very low and closely associate with 1-OHPyr and β-naphthol. Additionally, the white blood cells (WBCs) and superoxide dismutase (SOD) were also elevated in brick kiln workers, which suggested inflammatory symptoms and high oxidative stress. The results show that regardless of possibly being affected by the poor nutrition, the anemic state and hematological changes observed in brick kiln workers may be associated with their exposure to smoke present in the environment of brick kilns.

  9. Kilns of Glass in Barcelona and its surroundings (14th-16th centuries

    Directory of Open Access Journals (Sweden)

    Cañellas i Martínez, Silvia

    2008-12-01

    Full Text Available In spite of the municipal regulations of the Middle Ages about the prohibition of setting up kilns of glass in the cities, some remained for a long time. Barcelona is a clear example. This article is about our kilns and the information has been taken from the Archives of Barcelona. The kiln of Viladalls worked in Barcelona from the early 14th century to the end of the 15th century. Other kilns of glass could be found on the outskirts of the city or some were linked with some glaziers masters of Barcelona who worked here. We can see it in the kilns of Mallorca (1352, Badalona (1360, St. Pere de Bigues (1407-1513, St. Vicenç de Vallromanes (1439-84, and Montcada (1486- 89. A new kiln set up in Pla d’en Llull, Barcelona, in the 15th century, was the only one which had the Royal permission until the mid 16th century.

    Malgrat les disposicions municipals medievals sobre la prohibició d’installar forns de vidre dins les ciutats, alguns establiments van estar actius durant un temps considerable. La ciutat de Barcelona n’és un clar exemple. El present article se centra en les dades documentals trobades en els arxius barcelonins. A la ciutat de Barcelona, el forn de vidre de Viladalls va funcionar des de les primeries del segle XIV fins a finals del XV. Altres forns de vidre van néixer a l’entorn de la ciutat o vinculats a mestres vidriers procedents d’aquesta. És el cas dels forns de Mallorca (1352, Badalona (1360, St. Pere de Bigues (1407-1513, St. Vicenç de Vallromanes (1429-84 i Montcada (1486- 89. Al segle XV, un nou forn de vidre, situat al Pla d’en Llull, tingué l’exclusivitat en la producció de vidre a Barcelona, situació que es va mantenir fins a mitjan segle XVI.

  10. Measurement and evaluation of static characteristics of rotary hydraulic motor

    Directory of Open Access Journals (Sweden)

    Hružík Lumír

    2014-03-01

    Full Text Available The paper describes experimental equipment for measurement of static characteristics of rotary hydraulic motor. It is possible to measure flow, pressure, temperature, speed and torque by means of this equipment. It deals with measurement of static characteristics of a gear rotary hydraulic motor. Mineral oil is used as hydraulic liquid in this case. Flow, torque and speed characteristics are evaluated from measured parameters. Measured mechanical-hydraulic, flow and total efficiencies of the rotary hydraulic motor are adduced in the paper. It is possible to diagnose technical conditions of the hydraulic motor (eventually to recommend its exchange from the experimental measurements.

  11. Formation of technical requirements for flexible rotary machine nodes

    Science.gov (United States)

    Bulenkov, Y.; Mikhaylov, A.

    2016-11-01

    The method of parameters determining for the flexible rotary machines and lines and its individual components is described in this article. The method is based on the analysis of the fail safe performance probability. It allows determining the fail safe performance probability for tools, transportation and tool changing device nodes, elements of flexible rotary machine and is based on the analysis of flexible rotor line structure. The relationships between rational flexible rotary line structure and parameters of the individual nodes are shown on the flexible rotor line for the screws processing.

  12. 100万t链箅机和回转窑设备改造实践%Practice of the 1mt/a Grate-Kiln Pelletizing Line Revamping

    Institute of Scientific and Technical Information of China (English)

    吴黎明

    2012-01-01

    介绍了宣钢炼铁厂为降低生产成本改善炉料结构,为替代昂贵的外购球团矿而进行的一期链箅机和回转窑球团生产线改造性大修。此次大修改造重点是要解决链箅机和回转窑生产线链算机、回转窑、环冷机工艺设备及自动化上存在的问题,改造后三大主机的设备作业率达到了100%,在保证球团矿质量的前提下,球团矿日产水平稳定在3000t以上。经过改造和生产实践加深了链箅机和回转窑球团工艺设备的了解,为后续稳定生产及二期工程改造积累了大量宝贵的经验。%In order to reduce the production cost and improve the charge structure, and also substitute the expensive imported pellet, a revamping overhaul is carried on to Phase I grate-kiln pelletizing line at the Ironmaking Plant of Xuanhua Iron & Steel Co., Ltd., with the focus on solving the existing problems of the process equipment and automation system of the line, such as grate, rotary kiln, annular cooler. After the revamping overhaul, the three main equipment of the line reach 100% operation rate, and the pellet production level is stabilized at more than 3000t/d on the premise of ensuring the product quality. The practice in revamping and production has deepened the understanding of the process equipment of grate-kiln pelletizing line and accumulated a great deal of valuable experience for the following production stability and Phase II construction project.

  13. Effective utilization of incinerated municipal solid waste incineration ash: zeolitic material synthesis and silica extraction.

    Science.gov (United States)

    Bac, Bui Hoang; Song, Yungoo; Moon, Yonghee; Kim, Myung Hun; Kang, Il Mo

    2010-08-01

    In this study the effective utilization of two types of municipal solid waste incinerator (MSWI) ashes, namely air-cooled ash (ACS) and water-cooled ash (WCS) samples obtained from a municipal solid waste incineration plant, was examined by applying zeolitic material synthesis and silica extraction. The influence of the experimental conditions including the ratio of sample : NaOH solution, the reaction temperature and time, and the concentration of NaOH solution were investigated. The results for the 25 experimental trials can be summarized as: (1) the formation of tobermorite and/or pectolite-1A as a major component in most conditions; (2) the synthesis of hydroxycancrinite as a major phase at 200 degrees C; (3) a dramatic increase in the extracted SiO(2) yield at 1 : 30 value of sample : NaOH ratio and 200 degrees C, even at short reaction times; and (4) relatively high SiO(2) yields for WCS ashes rather than ACS ashes. An increase in the reaction time improved the quantity of synthesized zeolitic materials. The reaction temperature determined the type of zeolite. An increase in the NaOH concentration can be an essential factor to improve zeolitic material synthesis, but it significantly reduced the yield of SiO(2) extraction. In conclusion, suitable conditions for obtaining both SiO(2) extraction and synthesized zeolites from the ashes of the incinerated solid waste materials should be: 200 degrees C reaction temperature; a 1 : 30 (g : mL) value for the sample : NaOH ratio; 2 mol L(-1) NaOH concentration; and a reaction time of more than 24 h.

  14. Torque for an Inertial Piezoelectric Rotary Motor

    Directory of Open Access Journals (Sweden)

    Jichun Xing

    2013-01-01

    Full Text Available For a novel inertial piezoelectric rotary motor, the equation of the strain energy in the piezoceramic bimorph and the equations of the strain energy and the kinetic energy in the rotor are given. Based on them, the dynamic equation of the motor is obtained. Using these equations, the inertial driving torque of the motor is investigated. The results show that the impulsive driving torque changes with changing peak voltage of the excitation signal, the piezoelectric stress constant, the thickness of the piezoceramic bimorph, and the rotor radius obviously. Tests about the motor torque are completed which verifies the theory analysis here in. The results can be used to design the operating performance of the motor.

  15. Rotary fast tool servo system and methods

    Science.gov (United States)

    Montesanti, Richard C.; Trumper, David L.

    2007-10-02

    A high bandwidth rotary fast tool servo provides tool motion in a direction nominally parallel to the surface-normal of a workpiece at the point of contact between the cutting tool and workpiece. Three or more flexure blades having all ends fixed are used to form an axis of rotation for a swing arm that carries a cutting tool at a set radius from the axis of rotation. An actuator rotates a swing arm assembly such that a cutting tool is moved in and away from the lathe-mounted, rotating workpiece in a rapid and controlled manner in order to machine the workpiece. A pair of position sensors provides rotation and position information for a swing arm to a control system. A control system commands and coordinates motion of the fast tool servo with the motion of a spindle, rotating table, cross-feed slide, and in-feed slide of a precision lathe.

  16. Film riding seals for rotary machines

    Energy Technology Data Exchange (ETDEWEB)

    Bidkar, Rahul Anil; Sarawate, Neelesh Nandkumar; Wolfe, Christopher Edward; Ruggiero, Eric John; Raj Mohan, Vivek Raja

    2017-03-07

    A seal assembly for a rotary machine is provided. The seal assembly includes multiple sealing device segments disposed circumferentially intermediate to a stationary housing and a rotor. Each of the segments includes a shoe plate with a forward-shoe section and an aft-shoe section having one or more labyrinth teeth therebetween facing the rotor. The sealing device includes a stator interface element having a groove or slot for allowing disposal of a spline seal for preventing segment leakages. The sealing device segment also includes multiple bellow springs or flexures connected to the shoe plate and to the stator interface element. Further, the sealing device segments include a secondary seal integrated with the stator interface element at one end and positioned about the multiple bellow springs or flexures and the shoe plate at the other end.

  17. Rotary seal with improved film distribution

    Energy Technology Data Exchange (ETDEWEB)

    Dietle, Lannie Laroy; Schroeder, John Erick

    2015-09-01

    The present invention is a generally circular rotary seal that establishes sealing between relatively rotatable machine components for lubricant retention and environmental exclusion, and incorporates seal geometry that interacts with the lubricant during relative rotation to distribute a lubricant film within the dynamic sealing interface. The features of a variable inlet size, a variable dynamic lip flank slope, and a reduction in the magnitude and circumferentially oriented portion of the lubricant side interfacial contact pressure zone at the narrowest part of the lip, individually or in combination thereof, serve to maximize interfacial lubrication in severe operating conditions, and also serve to minimize lubricant shear area, seal torque, seal volume, and wear, while ensuring retrofitability into the seal grooves of existing equipment.

  18. Rotary seal with improved film distribution

    Science.gov (United States)

    Dietle, Lannie Laroy; Schroeder, John Erick

    2013-10-08

    The present invention is a generally circular rotary seal that establishes sealing between relatively rotatable machine components for lubricant retention and environmental exclusion, and incorporates seal geometry that interacts with the lubricant during relative rotation to distribute a lubricant film within the dynamic sealing interface. The features of a variable inlet size, a variable dynamic lip flank slope, and a reduction in the magnitude and circumferentially oriented portion of the lubricant side interfacial contact pressure zone at the narrowest part of the lip, individually or in combination thereof, serve to maximize interfacial lubrication in severe operating conditions, and also serve to minimize lubricant shear area, seal torque, seal volume, and wear, while ensuring retrofitability into the seal grooves of existing equipment.

  19. 山东古代烧瓷窑炉结构分析%An analysis of the Structure of Ancient Porcelain-firing Kilns in Shandong

    Institute of Scientific and Technical Information of China (English)

    秦彧

    2002-01-01

    The ancient porcelain-firing kilns of Shandong belonged to the system of dome kilns in North China. The present paper analyzes the 24 ancient kilns discovered in this region as to their shape in plan, internal structure and changes in fuel. It divides them into five types, sums up the features of each type, and points out their advantages and shortcomings, as well as technical changes. In the light of difference in fuel, the author assigned these types to two stages respectively. At the earlier stage, i.e. from Type I to type III, the fuel was firewood, and the third type of kiln constituted the mature form among the firewood kilns. At the later stage consisting of Types IV and V, coal was used as fuel, and Type V became the mature coal kiln for its proper structural proportion.

  20. Impact of ancient charcoal kilns on chemical properties of several forest soils after 2 centuries

    Science.gov (United States)

    Dufey, Joseph; Hardy, Brieuc; Cornelis, Jean-Thomas

    2014-05-01

    Pyrogenic carbon plays a major role in soil biogeochemical processes and carbon budgets. Until the early 19th century, charcoal was the unique combustible used for iron metallurgy in Wallonia (Belgium). Traditional charcoal kilns were built directly in the forest: wood logs were piled into a mound and isolated from air oxygen with a covering of vegetation residues and soil before setting fire, inducing wood pyrolysis. Nowadays, ancient wood-charring platforms are still easy to identify on the forest floor as heightened domes of 10 meters in diameter characterized by a very dark topsoil horizon containing charcoal dust and fragments. Our goal is to assess the effects of wood charring at mound kiln sites on the properties of various forest soil types in Wallonia (Belgium), after two centuries. We sampled soil by horizon in 18 ancient kiln sites to 1.20 meter depth. The adjacent charcoal-unaffected soils were sampled the same way. We also collected recent charcoal fragments and topsoil samples from a still active charcoal kiln located close to Dole (France) to apprehend the evolution of soil properties over time. The pH, total carbon (C) and nitrogen (N) content, available phosphorus (Pav), cation exchange capacity at pH 7 (CEC), exchangeable cations (Ca++, Mg++, K+, Na+) and loss on ignition at 550°C (LI550) were measured on each soil sample. We separated the soil profiles in 5 groups based on the nature of soil substrate and pedogenesis for interpretation of the results. We show that the total carbon stock is significantly increased at kiln sites due to higher C concentrations and greater depth of the organo-mineral horizon. The C/N ratio in charcoal-enriched soil horizons is significantly higher than in the neighboring reference soils but clearly attenuated compared to pure wood-charcoal fragments. The CEC is higher in the charcoal-enriched soil horizons, not only due to higher C concentrations but also to increased CEC by carbon unit at kiln sites. The high

  1. Stabilization/solidification of TSCA incinerator ash

    Energy Technology Data Exchange (ETDEWEB)

    Spence, R.D.; Trotter, D.R.; Francis, C.L.; Morgan, I.L.

    1994-06-01

    Stabilization/solidification is a well-known waste treatment technique that utilizes different additives and processes. The Phoenix Ash Technology of the Technical Innovation Development Engineering Company is such a technique that uses Cass C fly ash and mechanical pressure to make brick waste forms out of solid wastes, such as the bottom ash from the Toxic Substances Control Act incinerator at the Oak Ridge K-25 Site. One advantage of this technique is that no volume increase over the bulk volume of the bottom ash occurs. This technique should have the same high pH stabilization for Resource Conservation and Recovery Act metals as similar techniques. Also, consolidation of the bottom ash minimizes the potential problems of material dispersion and container corrosion. The bottom ash was spiked with {sup 99}{Tc} to test the effectiveness of the bricks as a physical barrier. The {sup 99}{Tc} leachability index measured for these bricks was 6.8, typical for the pertechnetate anion in cementitious waste forms, indicating that these bricks have accessible porosity as high as that of other cementitious waste forms, despite the mechanical compression, higher waste form density, and water resistant polymer coating.

  2. Glass ceramics for incinerator ash immobilization

    Science.gov (United States)

    Malinina, G. A.; Stefanovsky, O. I.; Stefanovsky, S. V.

    2011-09-01

    Calcined solid radioactive waste (incinerator slag) surrogate and either Na 2Si 2O 5 or Na 2B 4O 7 (borax) at various mass ratios were melted in silicon carbide crucibles in a resistive furnace at temperatures of up to 1775 K (slag without additives). Portions of the melts were poured onto a metal plate; the residues were slowly cooled in turned-off furnace. Both quenched and slowly cooled materials were composed of the same phases. At high slag contents in silicate-based materials nepheline and britholite were found to be major phases. Britholite formed at higher slag content (85 wt.%) became major phase in the vitrified slag. In the system with borax at low slag contents (25 and 50 wt.%) material are composed of predominant vitreous and minor calcium silicate larnite type phase Ca 2SiO 4 where Ca 2+ ions are replaced by different cations. The materials containing slag in amount of 75 wt.% and more are chemically durable. The changes in the structure of anionic motif of quenched samples depending on slag loading were studied by IR spectroscopy.

  3. Rotary klubi tuli rannarahvale appi / Anu Jürisson

    Index Scriptorium Estoniae

    Jürisson, Anu

    2005-01-01

    Tallinna Vanalinna Rotary klubi kinkis kolmele Rannametsa perele kümme tuhat krooni jaanuaritormi kahjustuste likvideerimiseks. Klubi presidendiks on Allan Martinson, nimekirjas ka Tõnis Palts, Toomas Hendrik Ilves, Rein Kilk, Hans H. Luik, Vahur Kraft jt.

  4. Schlumberger downhole innovations applied at Hibernia : powerdrive rotary steerable systems

    Energy Technology Data Exchange (ETDEWEB)

    Wilkie, P. [Schlumberger Canada Ltd., Calgary, AB (Canada)

    2004-07-01

    This presentation described the benefits of using a powerdrive rotary steerable system on the Hibernia offshore drilling platform compared to conventional motor directional drilling. New developments have expanded the operating envelope of rotary steerable services. The powerdrive rotary steerable system has mud actuated pads with fully rotating external parts. This presentation included a series of schematics depicting the control unit; the bias unit and mud flow; and, the drive mechanism. The benefits of the rotary steerable system compared to conventional motors include enhanced performance, better hole quality, less wellbore tortuosity, better hole cleaning, and extra power drive. Graphs depicting the history of power drive performance at Hibernia were included. Greater power drive offers increased drilling footage per year, a smoother well profile, and the ability to hit small targets. Greater power drive also enables extended reach platform wells versus subsea tie-backs. figs.

  5. Dose Rate Calculations for Rotary Mode Core Sampling Exhauster

    CERN Document Server

    Foust, D J

    2000-01-01

    This document provides the calculated estimated dose rates for three external locations on the Rotary Mode Core Sampling (RMCS) exhauster HEPA filter housing, per the request of Characterization Field Engineering.

  6. Rotation of artificial rotor axles in rotary molecular motors

    National Research Council Canada - National Science Library

    Baba, Mihori; Iwamoto, Kousuke; Iino, Ryota; Ueno, Hiroshi; Hara, Mayu; Nakanishi, Atsuko; Kishikawa, Jun-ichi; Noji, Hiroyuki; Yokoyama, Ken

    2016-01-01

    [F.sub.1]- and [V.sub.1]-ATPase are rotary molecular motors that convert chemical energy released upon ATP hydrolysis into torque to rotate a central rotor axle against the surrounding catalytic stator cylinder with high efficiency...

  7. Research on rotary forming mechanism of cartridge bottom by FEM

    Institute of Scientific and Technical Information of China (English)

    刘钢; 姚雄亮; 黄少东; 唐全波

    2003-01-01

    The rotary forging of a cartridge bottom is simulated by finite element method with DEFORMTM. The analysis of stress and strain rate results indicates that the deformation conditions and the final geometry of a product are not completely axis-symmetrical under the partial loading conditions during the rotary forging operations. It is therefore required to have a few more rotary forging cycles at the end of total feeding to eliminate nonuniformity. The results of simulation show that the optimization of rotary forging process conditions can be achieved to avoid the underfill defect resulting from improper process conditions. This technology can be used to manufacture ring components with thin bottoms by properly controlling the working process and the tooling motion.

  8. Rotary endodontics in primary teeth – A review

    Directory of Open Access Journals (Sweden)

    Sageena George

    2016-01-01

    Full Text Available Endodontic treatment in primary teeth can be challenging and time consuming, especially during canal preparation, which is considered one of the most important steps in root canal therapy. The conventional instrumentation technique for primary teeth remains the “gold-standard” over hand instrumentation, which makes procedures much more time consuming and adversely affects both clinicians and patients. Recently nickel–titanium (Ni–Ti rotary files have been developed for use in pediatric endodontics. Using rotary instruments for primary tooth pulpectomies is cost effective and results in fills that are consistently uniform and predictable. This article reviews the use of nickel–titanium rotary files as root canal instrumentation in primary teeth. The pulpectomy technique is described here according to different authors and the advantages and disadvantages of using rotary files are discussed.

  9. Rotary klubi tuli rannarahvale appi / Anu Jürisson

    Index Scriptorium Estoniae

    Jürisson, Anu

    2005-01-01

    Tallinna Vanalinna Rotary klubi kinkis kolmele Rannametsa perele kümme tuhat krooni jaanuaritormi kahjustuste likvideerimiseks. Klubi presidendiks on Allan Martinson, nimekirjas ka Tõnis Palts, Toomas Hendrik Ilves, Rein Kilk, Hans H. Luik, Vahur Kraft jt.

  10. Solar Kilns: Feasibility of Utilizing Solar Energy for Drying Lumber in Developing Countries,

    Science.gov (United States)

    1977-01-01

    evaluation of shelf type solar driers. Sol. Energy 16(2):81-88. N Selcuk, M. K. 1967. Final report of the solar fruit dryer . Cooperation Medi- terraneenne...at one dryer orientation (long axis north-south) from 30 percent to 10 percent moisture content. 49 Table 15.--Greenhouse-type solar kiln capacity...out the success or failure of some design features, construction details, and applications of solar dryers . Feasibility _; estimates concluded that

  11. Destruction of DDT wastes in two preheater/precalciner cement kilns in China.

    Science.gov (United States)

    Yan, Dahai; Peng, Zheng; Karstensen, Kåre Helge; Ding, Qiong; Wang, Kaixiang; Wang, Zuguang

    2014-04-01

    The destruction of DDT formulations and DDT contaminated soil was conducted by feeding wastes into the flue gas chamber at the kiln inlet of two different preheater/precalciner cement kilns in China. The concentration of DDT, PCDD/PCDFs and HCB were measured in the flue gas of the main stack, in the solid material under baseline conditions and when feeding DDT-wastes. The destruction efficiency and the destruction and removal efficiency for DDT were in the range of 99.9335%-99.9998% and 99.9984%-99.9999%, respectively. The emissions of PCDD/PCDFs and HCB in the flue gas varied in the range of 0.0019-0.0171 ng I-TEQ/Nm(3) and 0.0064-0.0404 μg/Nm(3), respectively. The emission factor for PCDD/PCDF and HCB varied from 0.0137 to 0.0281 μg/ton and from 17.32 to 109.34 μg/ton of clinker, respectively. The concentration of PCDD/PCDFs and HCB in solid samples decreased as follows: cement kiln dust, 4.1-5 ng I-TEQ/kg and 0.70-0.71 μg/kg, respectively; >raw meal, 0.82-0.97 ng I-TEQ/kg and 0.18 μg/kg, respectively; >cement clinker, 0.09-0.22 ng I-TEQ/kg and 0.14-0.18 μg/kg, respectively. This study indicates that the feeding of DDT and POPs-wastes to the lower temperature part of a cement kiln system possibly to create a buildup of trace not-destroyed compounds in the system and might cause emissions; the technical feasibility and the environmental acceptability of this practice need to be investigated thoroughly.

  12. Indications of the presence of middle neolithic pottery kilns at Magoula imvrou pigadi, SW Thessaly, Grecce:

    OpenAIRE

    Nina Kyparissi-Apostolika

    2012-01-01

    Red hot deposits were uncovered on the western edge of a Middle Neolithic settlement. With the extension of the excavation, a wide space of about 10m2, confined between two clay walls, very much affected by high temperatures, was uncovered. A number of vases almost totally complete after their preservation and a clay model of a kiln were unearthed. Additionally, clay remains of constructions were uncovered. The whole context suggests an area where pottery firing activities took place. The pos...

  13. AIR POLLUTION CONTROL THROUGH KILN RECYCLING BY-PASS DUST IN A CEMENT FACTORY

    Directory of Open Access Journals (Sweden)

    F. Mohsenzadeh, J. Nouri, A. Ranjbar, M. Mohammadian Fazli, A. A. Babaie

    2006-01-01

    Full Text Available Air pollution is a major problem in the industrial areas. Cement dust is one of the important environmental pollutants. In this study the possibility of dust recycling especially kiln dust which has significant importance regarding air pollution in the cement plant, was examined. Tehran cement factory is one of the most important Iranian factories which is located in Tehran. This factory produces high volume of pollutants that are released to in environment. The possibility of reusing of kiln by pass returned dust has been examined in this factory. Different percentages of kiln by-pass dust of this factory were added to products and outcomes of its presence in parameters such as chemical compound, granulation, primary and final catch time, volume expansion, consumed water and resistance of mortar were surveyed. The result indicated that by adding the amounts of 3-8 dust the mortar resistance increase, but adding more than 15%, the mortar resistance has been decreased. Survey in consumed water proved that adding dust to cement, the trend for consuming water is decreased. After dust addition dust, primary and final catch time were compared in different samples and data which showed decrease in dust added samples. Cements with dust added showed increase in auto clave expansion. Overally, results proved that, the best percentage rate of dust addition to the cement was 15%.

  14. Organic and inorganic pollutants from cement kiln stack feeding alternative fuels.

    Science.gov (United States)

    Conesa, Juan A; Gálvez, Araceli; Mateos, Fernán; Martín-Gullón, Ignacio; Font, Rafael

    2008-10-30

    In this work, an analysis of the emission of different pollutants when replacing partially the fuel type used in a cement kiln is done. The wastes used to feed the kiln were tyres and two types of sewage sludge. The increasing mass flow of sludge is between 700 kg h(-1) and 5,500 kg h(-1)1, for a total production of clinker of 150th(-1), whereas the fed tyres were in the flow range of 500-1,500 kg h(-1). Dioxins and furans, polycyclic aromatic hydrocarbons (PAHs) and other hydrocarbons, heavy metals, HCl and HF, CO, CO(2), NO(x) and other parameters of the stack were analyzed, according to the standard methods of sampling and determination, through more than 1 year in six series: one blank (no sewage sludge) and five more with increasing amount of sludge and/or tyres. The emission of PAHs and dioxins seems to increase with the amount of tyres fed to the kiln, probably due to the fed point used for this waste.

  15. Air pollution tolerance index of plants around brick kilns in Rawalpindi, Pakistan.

    Science.gov (United States)

    Achakzai, Khanoranga; Khalid, Sofia; Adrees, Muhammad; Bibi, Aasma; Ali, Shafaqat; Nawaz, Rab; Rizwan, Muhammad

    2017-04-01

    In any contaminated environment, the sensitive plant species can serve as bio-indicator of air pollution while tolerant plant species can act as a sink for air pollutants. Air pollution tolerance index (APTI) is an important tool to screen out plants based on their tolerance or sensitivity level to different air pollutants. The present study was aimed to identify the sensitive and tolerant plant species in the vicinity of brick kilns in the Rawalpindi city. To determine the susceptibility level of the selected plant species, four biochemical parameters, ascorbic acid, total chlorophyll content, relative water content and pH of leaf extract, were assessed and APTI was calculated. Plant sampling was carried out with increasing distance of 100, 300 and 500 m around three brick kiln sites and APTI values were calculated by following the standard methods. The results of the study revealed that among nine studied plant species, Calotropis procera (APTI = 20.05) and Althernanthera pungens (APTI = 17.13) were found to be the most tolerant species, whereas Malva neglecta (APTI = 8.83) was found to be the most sensitive species. Inconsistent trend of variations was seen in the APTI values at each site. The present study suggested that the most tolerant species, C. procera and A. pungens, could be grown in the vicinity of such pollution sources as a remedial measure of brick kiln pollution.

  16. Environmental impacts of residual Municipal Solid Waste incineration: A comparison of 110 French incinerators using a life cycle approach

    Energy Technology Data Exchange (ETDEWEB)

    Beylot, Antoine, E-mail: a.beylot@brgm.fr; Villeneuve, Jacques

    2013-12-15

    Highlights: • 110 French incinerators are compared with LCA based on plant-specific data. • Environmental impacts vary as a function of plants energy recovery and NO{sub x} emissions. • E.g. climate change impact ranges from −58 to 408 kg CO{sub 2}-eq/tonne of residual MSW. • Implications for LCA of waste management in a decision-making process are detailed. - Abstract: Incineration is the main option for residual Municipal Solid Waste treatment in France. This study compares the environmental performances of 110 French incinerators (i.e. 85% of the total number of plants currently in activity in France) in a Life Cycle Assessment perspective, considering 5 non-toxic impact categories: climate change, photochemical oxidant formation, particulate matter formation, terrestrial acidification and marine eutrophication. Mean, median and lower/upper impact potentials are determined considering the incineration of 1 tonne of French residual Municipal Solid Waste. The results highlight the relatively large variability of the impact potentials as a function of the plant technical performances. In particular, the climate change impact potential of the incineration of 1 tonne of waste ranges from a benefit of −58 kg CO{sub 2}-eq to a relatively large burden of 408 kg CO{sub 2}-eq, with 294 kg CO{sub 2}-eq as the average impact. Two main plant-specific parameters drive the impact potentials regarding the 5 non-toxic impact categories under study: the energy recovery and delivery rate and the NO{sub x} process-specific emissions. The variability of the impact potentials as a function of incinerator characteristics therefore calls for the use of site-specific data when required by the LCA goal and scope definition phase, in particular when the study focuses on a specific incinerator or on a local waste management plan, and when these data are available.

  17. Distribution of Hg, As and Se in material and flue gas streams from preheater-precalciner cement kilns and vertical shaft cement kilns in China.

    Science.gov (United States)

    Yan, Dahai; Peng, Zheng; Ding, Qiong; Karstensen, Kåre Helge; Engelsen, Christian J; Li, Li; Ren, Yong; Jiang, Chen

    2015-08-01

    The aim of this study was to evaluate the behavior of Hg, As, and Se in cement production. Two types of cement plants were studied, including the vertical shaft kiln (VSK) and preheater-precalciner kiln (PPK) processes. Determination of Hg, As, and Se in the main material and gas streams were performed. It was found that recycling of particulate matter captured by an air pollution control device caused a significant enrichment of Hg and As inside both processes. The total quantity of Hg entering the process and the quantity emitted to the atmosphere were found to be 10-109 and 6.3-38 mg, respectively, per ton of clinker produced. The average Hg emission was calculated to be around 41% of the total mercury input. The emissions found complied with the European Union (EU) limit and exceeded partly the U.S. limit. Furthermore, it was found that oxidized mercury was the dominant species in the PPK process, whereas the reduced form was dominant in the VSK process, due to the oxidizing and reducing gas conditions, respectively. Regarding the distribution of As and Se, the major amounts were bound to the solid materials, that is, cement clinker and particulate matter. Based on cement production data in China in 2013, the annual emissions of Hg and As were estimated to be in the range of 8.6-52 and 4.1-9.5 tons, respectively.

  18. Treatment to incrustation in rotary kiln using anthracite as fuels%以无烟煤为燃料的回转窑结后圈的处理

    Institute of Scientific and Technical Information of China (English)

    林谷丰

    2008-01-01

    我厂2号熟料生产线于2004年12月投产以来一直运行正常,熟料产量稳定在2500-2600t/d之间,主要设备见表1。2008年3月窑运行1个月后首次出现了结后圈的问题,经过10天的处理,后结圈消失,处理取得了成功,现将结圈的情况和处理过程介绍如下,供各位同行参考。

  19. The thermal testing and analyses on carbon rotary kiln%炭素煅烧回转窑热工测试与分析

    Institute of Scientific and Technical Information of China (English)

    王春华; 陈文仲; 刘铁; 冯明杰; 刘伟娜

    2007-01-01

    以某炭素有限公司炭素煅烧回转窑作为测试对象进行了热工测试,并对此回转窑进行了物料平衡和热平衡计算,由此可以了解它的能量利用情况.最后对测试结果进行了分析,并提出了合理的建议.

  20. Thermal Testing and Analysing of One Carbon Rotary kiln%新型炭素煅烧回转窑热工测试与分析

    Institute of Scientific and Technical Information of China (English)

    穆二军

    2009-01-01

    本文主要介绍了国内某公司从美国METSO公司引进的φ3.4 m×67006 m回转窑的应用情况,并以此回转窑作为测试对象进行了热工测试、物料平衡和热平衡计算,由此揭示了其能量利用情况.最后对测试结果进行了分析,并提出了改进的建议,使其煅烧过程优化,达到高产、优质和低消耗的目的.

  1. Process-related aspects to the co-combustion of wastes in rotary kilns; Verfahrenstechnische Gesichtspunkte zur Mitverbrennung von Abfaellen in Drehrohroefen

    Energy Technology Data Exchange (ETDEWEB)

    Endres, G. [Pillard Feuerungen GmbH, Taunusstein (Germany)

    1998-09-01

    Apart from large quantities of energy, the cement industry also depends for the manufacture of its product on certain raw materials such as limestone, marl, alum earth etc. which are typically produced by open pit mining. As a consequence, cement works in the course of time become surrounded with holes of different depth in the Earth`s surface which are later used for the disposal of household waste. Interestingly, the chemical composition of this household waste is not substantially different from that of the raw materials initially extracted from the Earth for the purpose of cement manufacture. Moreover, in contravention of medium-term trends in legislation on surface landfilling this dumped waste contains chemically bound energy. What could be more obvious, therefore, than to consider using household waste as a raw material and energy source for cement burning? [Deutsch] Die Zementindustrie benoetigt zur Herstellung ihres verkaufsfaehigen Produkts neben grossen Mengen von thermischer Energie insbesondere Rohstoffe wie Kalkstein, Mergel, Tonerde usw., die typischerweise im Tagebau gewonnen werden, es entstehen in der Nachbarschaft von Zementwerken also mehr oder weniger tiefe Loecher in der Erdoberflaeche, die in vielen Faellen bereits wieder zur Deponierung von Siedlungsabfaellen genutzt werden. Diese Siedlungsabfaelle unterscheiden sich in der chemischen Zusammenarbeit ihrer Asche interessanterweise nicht sehr von den Rohstoffen, die fuer die Zementproduktion aus der Erde gegraben werden, desweiteren enthalten sie chemisch gebundene Waermeenergie, was gemaess der mittelfristigen Gesetzeslage einer oberirdischen Deponierung eigentlich entgegensteht. Was liegt also naeher, als ueber eine Nutzung dieser Abfaelle als Rohstoff und Energietraeger im Zementbrennprozess nachzudenken? (orig.)

  2. Improvement in Forced Heat Exchange Area of Wet Rotary kiln%湿法回转窑强制换热区域改进

    Institute of Scientific and Technical Information of China (English)

    谢晓宇; 牛永贺

    2009-01-01

    本文分析了目前湿法回转窑预热分解带热交换存在的缺陷,介绍了目前湿法回转窑内部结构现状.提出了湿法回转窑强制换热区域改进方案,某氧化铝厂根据该方案对其湿法回转窑强制换热区域进行了改进,并通过实践证明,该区域内衬使用寿命大幅度提高.同时嵌入式扬料板的使用寿命比原设计扬料板的使用寿命亦有明显提高;减少了窑体散热,提高了热利用效率,提高了湿法回转窑的台时产能,降低了吨熟料煤耗,经济效益显著.

  3. 湿法回转窑强制换热区域的改进%Lining Improvement on Forced Heat-exchange Area of Wet Rotary Kiln

    Institute of Scientific and Technical Information of China (English)

    谢晓宇

    2009-01-01

    介绍了湿法回转窑内部结构现状,分析了预热分解带热交换存在的缺陷,提出了强制换热区域改进方案.某氧化铝厂根据该方案对其湿法回转窑强制换热区域进行了改进,证明该区域内衬使用寿命大幅度提高,同时嵌入式扬料板比原设计扬料板的使用寿命亦有明显提高;减少了窑体散热,提高了热利用效率,提高了湿法回转窑的台时产能,降低了吨熟料煤耗,经济效益显著.

  4. 熟料回转窑自动控制系统%The Auto-control System of Grog Rotary Kilns

    Institute of Scientific and Technical Information of China (English)

    胡斌

    2003-01-01

    介绍了采用无模型自适应(MFA)模块的烧成带温度控制回路,并重点讨论了MFA组态方法、参数整定方法,及博软Cybocon软件与人机界面软件Rsview32实现动态数据交换的方法.

  5. Calculation of the Coal Combustion Temperature in the Cement Rotary Kiln%水泥回转窑内煤粉燃烧温度的计算

    Institute of Scientific and Technical Information of China (English)

    陈昌华; 马娇媚; 李小燕

    2014-01-01

    文中计算了煤的理论燃烧温度,并在设定条件下计算了三种不同热值的煤在水泥回转窑内的燃烧温度.计算结果:理论燃烧温度随煤的热值降低而降低;热值相同时,水分含量高的煤,其理论燃烧温度相对低.在水泥回转窑内,相同的煤粉燃烧速度条件下,热值低的煤对应的燃烧最高烟气温度相对低,出窑烟气温度相对高,窑内单位熟料热耗相对高.

  6. Installation and alignment of girth-gear for rotary kiln%回转窑大齿圈的安装与找正

    Institute of Scientific and Technical Information of China (English)

    武建生

    2002-01-01

    根据回转窑大齿圈结构特点,阐述了回转窑大修中两个半齿圈组装、校正及简体的安装、找正方法,重要工艺过程中的注意事项,在山东铝业公司#2窑大修中取得了良好效果.

  7. Development of measuring instrument for rotary kiln axis and tyre diameter%回转窑轴线、轮带直径测量仪的研制

    Institute of Scientific and Technical Information of China (English)

    杨根喜

    2006-01-01

    从测量原理、系统组成、关键技术、实际应用等方面阐述了一种大型回转窑轴线测量系统,研制的测量系统具有结构简单、安装测量方便、精度高、可记忆存贮和通讯等特点.

  8. 回转窑窑尾下料舌头的改进%Improvement of feeding tongue at the feed end of rotary kiln

    Institute of Scientific and Technical Information of China (English)

    李传山

    2002-01-01

    @@ 0引言 我厂#1、#2回转窑(老线)窑尾下料舌头,形大体重,拆装十分困难,使用寿命较短,一般只有8~11个月,已不能满足窑系统长期、安全、高效运转的要求.

  9. 基于DSP的CO2焊接飞溅控制系统研制%Research on cement rotary kiln hot working stability control

    Institute of Scientific and Technical Information of China (English)

    段元波; 朱成华

    2012-01-01

    在对目前各种CO2焊接飞溅控制理论、措施总结分析的基础上,提出了一种基于自寻优的数字波形控制策略,通过硬件电路和软件程序有效地对CO2焊接短路电流增长率di/dt、颈缩过程进行精确控制,减小了CO2焊接飞溅.%In this paper,the current CO2 welding spatter control theory,measures are summarized based on the analysis,proposed one kind based on self-optimizing digital waveform control strategy, through the hardware circuit and software program efficiently on CO2 welding short circuit current growth rate dildt, and the Necking Process of precise control, reduce the CO2 welding spatter.

  10. Research of cement rotary kiln hot working stability control%水泥回转窑热工系统稳定性控制研究

    Institute of Scientific and Technical Information of China (English)

    朱成华

    2012-01-01

    本文对水泥回转窑热工制度的稳定影响因素进行了分析,通过试验建立其温度场模型.由于水泥生产中存在很大的模糊性,要找出系统的确切数学模型是很困难的.根据反复实验和总结,寻找到一套处理措施和识别主要参数之间耦合关系的方法,把现场情况区别为两类.针对两类情况,寻找出两种相应的控制策略,即对第一类问题采用解藕控制和模糊控制两种方法解决,对第二类问题则采用专家系统处理.本系统使用后,取得了较好的经济效益和社会效益.

  11. Sulphoaluminate Cement: An alternative for Small Rotary Kiln%小型回转窑转产硫铝酸盐水泥

    Institute of Scientific and Technical Information of China (English)

    张传行

    2009-01-01

    目前水泥向大型化、规模化发展,我国上世纪80年代初建的准φ2.5m以下的小中空窑、小立筒预热器窑等,大部分已淘汰,但也有的改产特种水泥,虽然规模不大,但能适应市场要求。南方一家水泥厂(简称LT厂),用准φ2.5m×45m的捷克式立筒预热器窑煅烧硫铝酸盐熟料,为小型回转窑退出普硅水泥系列,转产特种水泥,走出一条发展之路。

  12. Influence of Improving Carbon Rotary Kiln Tail on Output%炭素回转窑窑尾改进对产量的影响

    Institute of Scientific and Technical Information of China (English)

    刘吉; 陈大永; 崔焱洲

    2009-01-01

    国内炭素回转窑的产量与国外同种类型回转窑的产量存在一定的差距.本文对国内回转窑低产原因进行系统分析,并提出了提高回转窑产量的具体措施,即改变窑尾加料管安装位置、窑尾增设挡料圈,窑尾扩径等.

  13. TESTING OF THE DUAL ROTARY FILTER SYSTEM

    Energy Technology Data Exchange (ETDEWEB)

    Herman, D.; Fowley, M.; Stefanko, D.

    2011-08-29

    The Savannah River National Laboratory (SRNL) installed and tested two hydraulically connected SpinTek rotary microfilter (RMF) units to determine the behavior of a multiple filter system. Both units were successfully controlled by a control scheme written in DELTA-V architecture by Savannah River Remediation (SRR) Process Control Engineering personnel. The control system was tuned to provide satisfactory response to changing conditions during the operation of the multi-filter system. Stability was maintained through the startup and shutdown of one of the filter units while the second was still in operation. The installation configuration originally proposed by the Small Colum Ion Exchange (SCIX) project of independent filter and motor mountings may be susceptible to vibration. Significant stiffening of the filter and motor mounts was required to minimize the vibration. Alignment of the motor to the filter was a challenge in this test configuration. The deployment configuration must be easy to manipulate and allow for fine adjustment. An analysis of the vibration signature of the test system identified critical speeds. Whether it corresponds to the resonance frequency of a rotor radial vibration mode that was excited by rotor unbalance is uncertain based upon the measurements. A relative motion series should be completed on the filter with the final shaft configuration to determine if the resonances exist in the final filter design. The instrumentation selected for deployment, including the concentrate discharge control valve and flow meters, performed well. Automation of the valve control integrated well with the control scheme and when used in concert with the other control variables, allowed automated control of the dual RMF system. The one area of concern with the instrumentation was the condition resulting when the filtrate flow meter operated with less than three gpm. This low flow was at the lower range of performance for the flow meter. This should not be

  14. Technical trend of alpha-bearing waste incinerator and R and D program in Korea

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jeong Guk; Yang, Hee Chul; Kim, Joon Hyung [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of)

    1997-12-31

    An alpha-bearing waste incineration technology is being developed from this year, after licensing the {beta}/{gamma}-bearing waste incinerator as a treatment facility for burnable wastes generated from KAERI. Some foreign incineration technologies were reviewed. The alpha-bearing waste generation in Korea and their characteristics were also discussed. 15 refs., 3 tabs., 1 fig.

  15. Alternatives to incineration. Technical area status report

    Energy Technology Data Exchange (ETDEWEB)

    Schwinkendorf, W.E. [BDM Federal, Inc., Albuquerque, NM (United States); McFee, J.; Devarakonda, M. [International Technology Corp., Albuquerque, NM (United States); Nenninger, L.L.; Fadullon, F.S. [Science Applications International Corp., Gaithersburg, MD (United States); Donaldson, T.L. [Oak Ridge National Lab., TN (United States); Dickerson, K. [Oak Ridge National Lab., TN (United States)]|[Rocky Flats Environmental Technology Site, Golden, CO (United States)

    1995-04-01

    Recently, the DOE`s Mixed Waste Integrated Program (MWIP) (superseded by the Mixed Waste Focus Area) initiated an evaluation of alternatives to incineration to identify technologies capable of treating DOE organically contaminated mixed wastes and which may be more easily permitted. These technologies have the potential of alleviating stakeholder concerns by decreasing off-gas volurties and the associated emissions of particulates, volatilized metals and radionuclides, PICs, NO{sub x}, SO{sub x}, and recombination products (dioxins and furans). Ideally, the alternate technology would be easily permitted, relatively omnivorous and effective in treating a variety of wastes with varying constituents, require minimal pretreatment or characterization, and be easy to implement. In addition, it would produce secondary waste stream volumes significantly smaller than the original waste stream, and would minimize the environmental health and safety effects on workers and the public. The purpose of this report is to provide an up-to-date (as of early 1995) compendium of iternative technologies for designers of mixed waste treatment facilities, and to identify Iternate technologies that may merit funding for further development. Various categories of non-thermal and thermal technologies have been evaluated and are summarized in Table ES-1. Brief descriptions of these technologies are provided in Section 1.7 of the Introduction. This report provides a detailed description of approximately 30 alternative technologies in these categories. Included in the report are descriptions of each technology; applicable input waste streams and the characteristics of the secondary, or output, waste streams; the current status of each technology relative to its availability for implementation; performance data; and costs. This information was gleaned from the open literature, governments reports, and discussions with principal investigators and developers.

  16. Electrodialytic upgrading of municipal waste incineration fly ash for reuse

    DEFF Research Database (Denmark)

    Jensen, Pernille Erland; Kirkelund, Gunvor Marie; Ottosen, Lisbeth M.

    2012-01-01

    As incineration becomes a more widespread means of waste treatment, volumes of incineration residues increase and new means of handling become a demand. Municipal Solid Waste Incineration (MSWI) fly ash is hazardous material, which is presently disposed off as such; primarily due to its high...... to investigate the leachability of salts and toxic elements as a function of treatment time and current density. Results show that a delicate balance between pH and treatment-time exist and that continuous monitoring of pH and conductivity may be used for controlling of the process at an industrial scale...... utilization in mortar. In: Proceedings of 3rd International Conference on Engineering for Waste and Biomass Valorisation, Beijing, China, (2010)....

  17. Life cycle assessment of capital goods related to waste incineration

    DEFF Research Database (Denmark)

    Brogaard, Line Kai-Sørensen; Christensen, Thomas Højlund

    2011-01-01

    The environmental impacts from the life cycle of products and systems were evaluated using Life Cycle Assessment (LCA) as a tool. Today most LCAs of waste management systems only considers the impacts from the operation of the system but neglects the environmental impacts from construction......, maintenance and demolition of capital goods. Capital goods are defined as buildings, machinery, trucks and infrastructure at the facility. A LCA was performed using two modelling programmes: Simapro and EASEWASTE. This paper assesses the importance of including capital goods when performing LCAs of waste...... incineration with efficient energy recovery. The environmental costs of the capital goods related to an incinerator was assessed and compared to the operation of the incinerator. The environmental loads from the capital goods were found to be insignificant compared to the benefits from the energy recovery from...

  18. Experiences with waste incineration for energy production in Denmark

    DEFF Research Database (Denmark)

    Kirkeby, Janus; Grohnheit, Poul Erik; Møller Andersen, Frits

    The Bioenergy Department in SENER have requested assistance with planning for the deployment of bioenergy (Biomass, biogas and waste incineration) in Mexico and information on Danish experiences with developing policy initiatives promoting bioenergy. This introduction to the Danish experiences wi...... with waste incineration for energy production use is compiled as preparation for SENER’s potential visit to Denmark in 2014. This report was prepared 19 June, 2014 by COWI DTU System Analysis to Danish Energy Agency (DEA) as part of a frame contract agreement.......The Bioenergy Department in SENER have requested assistance with planning for the deployment of bioenergy (Biomass, biogas and waste incineration) in Mexico and information on Danish experiences with developing policy initiatives promoting bioenergy. This introduction to the Danish experiences...

  19. Electrodialytic upgrading of municipal waste incineration fly ash for reuse

    DEFF Research Database (Denmark)

    Jensen, Pernille Erland; Kirkelund, Gunvor Marie; Ottosen, Lisbeth M.

    2012-01-01

    As incineration becomes a more widespread means of waste treatment, volumes of incineration residues increase and new means of handling become a demand. Municipal Solid Waste Incineration (MSWI) fly ash is hazardous material, which is presently disposed off as such; primarily due to its high......]. In order to optimize the process and reach the lowest possible leachability of target constituents (As, Ba, Cd, Cr, Cu, Mn, Ni, Pb, Zn, Cl, Na and SO4) at minimum time and energy consumption, the present work gives results of 10 pilot scale (8 kg MSWI fly ash each) electrodialysis experiments at different...... utilization in mortar. In: Proceedings of 3rd International Conference on Engineering for Waste and Biomass Valorisation, Beijing, China, (2010)....

  20. Percussive Augmenter of Rotary Drills for Operating as a Rotary-Hammer Drill

    Science.gov (United States)

    Aldrich, Jack Barron (Inventor); Bar-Cohen, Yoseph (Inventor); Sherrit, Stewart (Inventor); Badescu, Mircea (Inventor); Bao, Xiaoqi (Inventor); Scott, James Samson (Inventor)

    2014-01-01

    A percussive augmenter bit includes a connection shaft for mounting the bit onto a rotary drill. In a first modality, an actuator percussively drives the bit, and an electric slip-ring provides power to the actuator while being rotated by the drill. Hammering action from the actuator and rotation from the drill are applied directly to material being drilled. In a second modality, a percussive augmenter includes an actuator that operates as a hammering mechanism that drives a free mass into the bit creating stress pulses that fracture material that is in contact with the bit.

  1. Gasoline New Timing and Flux Adjustable Rotary Valve Design (Hereinafter: Rotary Valve

    Directory of Open Access Journals (Sweden)

    Du huiqi

    2016-01-01

    Full Text Available Conventional gasoline engine with an umbrella valve control cylinder intake and exhaust, in order to achieve sealing effect, the valve is driven by the spring force; at the same time, when the cam opens the valve to overcome the spring force acting. Sealing the better, the more power consumed in the engine mechanical losses, the valve mechanism consumes about 30%, which is not a small loss! This article describes a new type of rotary valve is to significantly reduce mechanical losses, so as to achieve energy saving purposes.

  2. The Use of Microwave Incineration to Process Biological Wastes

    Science.gov (United States)

    Sun, Sidney C.; Srinivasan, Venkatesh; Covington, Alan (Technical Monitor)

    1994-01-01

    The handling and disposal of solid waste matter that has biological or biohazardous components is a difficult issue for hospitals, research laboratories, and industry. NASA faces the same challenge as it is developing regenerative systems that will process waste materials into materials that can be used to sustain humans living in space for extended durations. Plants provide critical functions in such a regenerative life support scheme in that they photosynthesize carbon dioxide and water into glucose and oxygen. The edible portions of the plant provide a food source for the crew. Inedible portions can be processed into materials that are more recyclable. The Advanced Life Support Division at NASA Ames Research Center has been evaluating a microwave incinerator that will oxidize inedible plant matter into carbon dioxide and water. The commercially available microwave incinerator is produced by Matsushita Electronic Instruments Corporation of Japan. Microwave incineration is a technology that is simple, safe, and compact enough for home use. It also has potential applications for institutions that produce biological or biohazardous waste. The incinerator produces a sterile ash that has only 13% of the mass of the original waste. The authors have run several sets of tests with the incinerator to establish its viability in processing biological material. One goal of the tests is to show that the incinerator does not generate toxic compounds as a byproduct of the combustion process. This paper will describe the results of the tests, including analyses of the resulting ash and exhaust gases. The significance of the results and their implications on commercial applications of the technology will also be discussed.

  3. Volatilisation and oxidation of aluminium scraps fed into incineration furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Biganzoli, Laura, E-mail: laura.biganzoli@mail.polimi.it [Politecnico di Milano, Piazza L. Da Vinci 32, 20133 Milano (Italy); Gorla, Leopoldo; Nessi, Simone; Grosso, Mario [Politecnico di Milano, Piazza L. Da Vinci 32, 20133 Milano (Italy)

    2012-12-15

    Highlights: Black-Right-Pointing-Pointer Aluminium packaging partitioning in MSW incineration residues is evaluated. Black-Right-Pointing-Pointer The amount of aluminium packaging recoverable from the bottom ashes is evaluated. Black-Right-Pointing-Pointer Aluminium packaging oxidation rate in the residues of MSW incineration is evaluated. Black-Right-Pointing-Pointer 80% of aluminium cans, 51% of trays and 27% of foils can be recovered from bottom ashes. - Abstract: Ferrous and non-ferrous metal scraps are increasingly recovered from municipal solid waste incineration bottom ash and used in the production of secondary steel and aluminium. However, during the incineration process, metal scraps contained in the waste undergo volatilisation and oxidation processes, which determine a loss of their recoverable mass. The present paper evaluates the behaviour of different types of aluminium packaging materials in a full-scale waste to energy plant during standard operation. Their partitioning and oxidation level in the residues of the incineration process are evaluated, together with the amount of potentially recoverable aluminium. About 80% of post-consumer cans, 51% of trays and 27% of foils can be recovered through an advanced treatment of bottom ash combined with a melting process in the saline furnace for the production of secondary aluminium. The residual amount of aluminium concentrates in the fly ash or in the fine fraction of the bottom ash and its recovery is virtually impossible using the current eddy current separation technology. The average oxidation levels of the aluminium in the residues of the incineration process is equal to 9.2% for cans, 17.4% for trays and 58.8% for foils. The differences between the tested packaging materials are related to their thickness, mechanical strength and to the alloy.

  4. Trends toward rotary steerable directional systems

    Energy Technology Data Exchange (ETDEWEB)

    Warren, T.M. [Amoco Exploration and Production Technology Group, Tulsa, OK (United States)

    1997-05-01

    Directional drilling will continue to be important in the petroleum industry for the foreseeable future as reserves in offshore locations, environmentally sensitive areas and locations with restricted surface access are developed. Emphasis on re-entries to extend the life of onshore and offshore production facilities and on horizontal completions to improve production rates and ultimate recovery will continue to place demands on directional drilling technology. Efficiency improvements that may be achieved through introduction of a new technology are often not easy to quantify, even though they may be quite significant. As long as the job gets done with the currently used system, and no better system is immediately available, it is natural to concentrate efforts on improving the existing system rather than introducing a new system. Here, the discussion is aimed at showing that drilling with steerable motor directional systems is inefficient, and that a significant improvement could be gained by introduction of rotary steerable systems. The objective of this article is not to put down motors, which have provided the backbone of directional drilling for three decades, but rather to show that considerable incentive exists for pursuing an alternative system.

  5. Rotary-piston internal combustion engine. Rotationskolbenbrennkraftmaschine

    Energy Technology Data Exchange (ETDEWEB)

    Eiermann, D.

    1991-08-08

    Rotary-piston internal combustion engine in trochoidal design with a slide bearing piston which is controlled by a synchronous gear. The gear is covered by an insert unit which is screwed at the eccentric. The insert unit seals the synchronous gear from the remaining machine parts; it has a hollow cylinder which covers the hollow gear of the synchronous gear and is eccentric to the eccentric shaft; it is sealed with a sealing ring from a shoulder of the piston. A further hollow cylinder is coaxial to the eccentric shaft; it surrounds the mount part with a clearance for the pinion; it projects into the boring at the side of the shaft and it is sealed by a sealing ring from the boring. An annular space which is sealed from the remaining engine rooms is on the other side of the bearing. The oil which escapes from the bearing is led from this annular space through the cooling rooms of the piston to the synchronous gear. The oil is carried off into a drain channel through the space which is formed by the coaxial hollow cylinder in the sidewall.

  6. Dynamics of complex fluids in rotary atomization

    Science.gov (United States)

    Keshavarz, Bavand; McKinley, Gareth; MIT, Mechanical Engineering Department Team

    2016-11-01

    We study the dynamics of fragmentation for different Newtonian and viscoelastic liquids in rotary atomization. In this process, at the rim of a spinning cup, the centripetal acceleration destabilizes the formed liquid torus due to the Rayleigh-Taylor instability. The resulting ligaments leave the liquid torus with a remarkably repeatable spacing that scales linearly with the inverse of the rotation rate. Filaments then follow a well-defined geometrical path-line that is described by the involute of the circle. Knowing the geometry of this phenomenon we derive the detailed kinematics of this process and compare it with the experimental observations. We show that the ligaments elongate tangentially to the involute of the circle and thin radially as they separate from the cup. A theoretical form is derived for the spatial variation of the filament deformation rate. Once the ligaments are far from the cup they breakup into droplets since they are not stretched fast enough (compared to the critical rate of capillary thinning). We couple these derivations with the known properties of Newtonian and viscoelastic liquids to provide a physical analysis for this fragmentation process that is compared in detail with our experiments.

  7. Waste incineration corrosion processes: Oxidation mechanisms by electrochemical impedance spectroscopy

    Energy Technology Data Exchange (ETDEWEB)

    Perez, F.J.; Hierro, M.P.; Nieto, J. [Departamento de Ciencia de los Materiales. Facultad de Ciencias Quimicas, Grupo de Investigacion de Ingenieria de Superficies, Universidad Complutense de Madrid, 28040 Madrid (Spain)

    2008-07-15

    Molten chloride mixtures are formed in waste incineration plants during waste firing and energy production. These mixtures are responsible for degradation processes like hot corrosion. In order to evaluate the damage of molten salt mixtures in waste incineration environments, the alloys 625 and 617 were exposed beneath a molten KCl-ZnCl{sub 2} mixture at 650 C in air. The corrosion process was monitored by electrochemical impedance spectroscopy (EIS). An extensive microscopy analysis has been done in order to correlate the electrochemical results, and to establish an electrochemical mechanism for such high temperature corrosion processes. (Abstract Copyright [2008], Wiley Periodicals, Inc.)

  8. SYNTHESIS OF ZEOLITES FROM INCINERATION ASH AND SLAG

    Directory of Open Access Journals (Sweden)

    Michał Łach

    2017-02-01

    Full Text Available The work concerns the possibility of the use of secondary waste from waste incineration processes for the production of zeolites. The study used fly ash and slag from national waste incineration plants. The test materials were subjected to hydrothermal alkaline activation in aqueous solution of sodium hydroxide, the molar concentrations of the various variants. The research revealed the usefulness of this type of material for the synthesis of zeolites –obtained sodalite. Presents the results of analyzes of the SEM / EDS and XRD for the most efficient synthesis processes.

  9. Biodegradable organic matter in municipal solid waste incineration bottom ash.

    Science.gov (United States)

    Zhang, Shuo; Herbell, Jan-Dirk; Gaye-Haake, Birgit

    2004-01-01

    For investigation of the behavior of municipal solid waste incineration bottom ash in landfill, we have analysed bottom ash samples taken after the quench tank as well as after five months of storage in the laboratory for elements and organic constituents. Water extractable organic carbon, particulate organic carbon, amino acids, hexosamines and carbohydrates considerably decreased during the five months of storage and their spectra revealed microbial reworking. This shows that the organic matter present in the bottom ash after incineration can provide a substrate for microbial activity. The resulting changes of the physico-chemical environment may effect the short-term behavior of the bottom ash in landfill. Copyright 2004 Elsevier Ltd.

  10. 40 CFR 60.1445 - What are the emission limits for air curtain incinerators that burn 100 percent yard waste?

    Science.gov (United States)

    2010-07-01

    ... curtain incinerators that burn 100 percent yard waste? 60.1445 Section 60.1445 Protection of Environment... Air Curtain Incinerators That Burn 100 Percent Yard Waste § 60.1445 What are the emission limits for air curtain incinerators that burn 100 percent yard waste? If your air curtain incinerator...

  11. The domestic wastes incinerators; Les incinerateurs d'ordures menegares: quels risques? quelles politiques?

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2004-10-01

    This document presents the opinion of the Committee of Prevention and Precaution (CPP), on the domestic wastes incinerators, in the framework of the global wastes policy. The seven chapters detail and bring advices on the following topics: the elements which are going in and out of the incinerators, the technical processes, the occupational activities and the risks bound to the incinerators use, the transfer modes towards the different environmental areas, the exposure estimation, the risks of people living near the domestic wastes incinerators compared to the other concerning a cancer development, the legislation concerning the domestic wastes and the social acceptability of the incinerators. (A.L.B.)

  12. Speciation of Chromium in Bottom Ash Obtained by the Incineration of the Leather Waste Shavings

    Directory of Open Access Journals (Sweden)

    k. louhab

    2006-01-01

    Full Text Available The evolution of bottom ash morphology and chromium metals behavior during incineration of a leather waste shavings at different incineration temperature have been studied. The Cr, Ca, Mg, Cl rates in bottom ashes, flay ashes and emitted gases in different incineration temperature of the tannery wastes are also determined. The morphology of the bottom ashes obtained by incineration at different temperature from the leather waste shavings was examined by MEB. The result show that the temperature and the length of incineration influence on the structure of the bottom ash and on the chromium in the bottom ash.

  13. Recycled Glass and Dredged Materials

    Science.gov (United States)

    2007-03-01

    rotary kiln is part of the process that converts dredged material stored in a CDF to lightweight aggregate, and the proprietary technique has been...combustion byproducts, incinerator ash residue, waste lime products, and cement production byproducts. Two commercial recyling operations for amending...clayey silt and silty sand with Portland cement increased the compressive strength to 360 psi and 1170 psi, respectively (Silva et al. 2003). FINE

  14. Transverse flow of cohesive powders in rotating kilns: experimental study and modeling; Ecoulement transversal de poudres cohesives en four tournant: etude experimentale et modelisation

    Energy Technology Data Exchange (ETDEWEB)

    Debacq, M.; Patisson, F.; Ablitzer, D. [Ecoles des Mines de Nancy, Lab. de Science et Genie des Materiaux Metalliques, UMR 7584, 54 - Nancy (France); Houzelot, J.L. [Ecole Nationale Superieure des Industries Chimiques (ENSIC), Lab. des Sciences du Genie Chimique, UPR 6811, 54 - Villers-les-Nancy (France); Feugier, A. [Societe Franco-Belge de Fabrication Combustibles, F.B.F.C., Dir. Technique, 26 - Romans (France); Hartmann, D. [Cogema, 26 - Pierrelatte (France)

    2001-07-01

    The transverse flow of cohesive powders of uranium in a rotating kiln equipped with raising levers has been studied experimentally at ambient temperature and at the temperatures of the process. The simple laws obtained have permitted to calculate the average distribution of the powder in a straight section of the kiln. (J.S.)

  15. Leaching from municipal solid waste incineration residues

    Energy Technology Data Exchange (ETDEWEB)

    Hyks, J.

    2008-02-15

    Leaching of pollutants from Municipal Solid Waste Incineration (MSWI) residues has been investigated combining a range of laboratory leaching experiments with geochemical modeling. Special attention was paid to assessing the applicability of laboratory data for subsequent modeling with respect to presumed full-scale conditions; both sample pretreatment and actual influence of leaching conditions on the results of laboratory experiments were considered. It was shown that sample pretreatment may have large impact on leaching test data. In particular, a significant fraction of Pb was shown mobile during the washing of residues with water. In addition, drying of residues (i.e. slow oxidation) prior to leaching experiments increased the leaching of Cr significantly. Significant differences regarding the leaching behavior of individual elements with respect to (non)equilibrium conditions in column percolation experiments were observed in the study. As a result, three groups of elements were identified based on the predominant leaching control and the influence of (non)equilibrium on the results of the laboratory column experiments: I. Predominantly availability-controlled elements (e.g. Na, K, Cl) II. Solubility-controlled elements (e.g. Ca, S, Si, Al, Ba, and Zn) III. Complexation-controlled elements (e.g. Cu and Ni) With respect to the above groups it was suggested that results of laboratory column experiments can, with consideration, be used to estimate full-scale leaching of elements from Group I and II. However, in order to avoid large underestimations in the assessment of leaching from Group III, it is imperative to describe the time-dependent transport of dissolved organic carbon (DOC) in the tested system or to minimize the physical non-equilibrium during laboratory experiments (e.g. bigger column, slower flow velocity). Forward geochemical modeling was applied to simulate long-term release of elements from a MSWI air-pollution-control residue. Leaching of a

  16. [Line scanning analysis of white porcelain from Gong Kiln in early Tang dynasty by energy disperse X-ray fluorescence].

    Science.gov (United States)

    Ling, Xue; Mao, Zhen-wei; Feng, Min; Hu, Yao-wu; Wang, Chang-sui; Liu, Hong-miao

    2005-07-01

    Gong kiln, for its long porcelain-firing history, was one of three representative white porcelain kilns in northern China. In order to improve the quality and whiteness of white porcelain, a decorating layer or cosmetic earth was laid on the body surface in Gong kiln during early Tang dynasty, which was able to blot out rough surface and weaken the influence of fuscous body upon surface color. In this paper the main chemical composition of the white porcelain's profile was analyzed by using energy disperse X-Ray fluorescence. The result showed that different materials were used as cosmetic earth during early Tang dynasty, in accordance with the phenomenon under optical microscope. In addition, the glaze belongs to calcium glaze in which plant ash was added.

  17. Planar Rotary Piezoelectric Motor Using Ultrasonic Horns

    Science.gov (United States)

    Sherrit, Stewart; Bao, Xiaoqi; Badescu, Mircea; Bar-Cohen, Yoseph; Geiyer, Daniel; Ostlund, Patrick N.; Allen, Phillip

    2011-01-01

    A motor involves a simple design that can be embedded into a plate structure by incorporating ultrasonic horn actuators into the plate. The piezoelectric material that is integrated into the horns is pre-stressed with flexures. Piezoelectric actuators are attractive for their ability to generate precision high strokes, torques, and forces while operating under relatively harsh conditions (temperatures at single-digit K to as high as 1,273 K). Electromagnetic motors (EM) typically have high rotational speed and low torque. In order to produce a useful torque, these motors are geared down to reduce the speed and increase the torque. This gearing adds mass and reduces the efficiency of the EM. Piezoelectric motors can be designed with high torques and lower speeds directly without the need for gears. Designs were developed for producing rotary motion based on the Barth concept of an ultrasonic horn driving a rotor. This idea was extended to a linear motor design by having the horns drive a slider. The unique feature of these motors is that they can be designed in a monolithic planar structure. The design is a unidirectional motor, which is driven by eight horn actuators, that rotates in the clockwise direction. There are two sets of flexures. The flexures around the piezoelectric material are pre-stress flexures and they pre-load the piezoelectric disks to maintain their being operated under compression when electric field is applied. The other set of flexures is a mounting flexure that attaches to the horn at the nodal point and can be designed to generate a normal force between the horn tip and the rotor so that to first order it operates independently and compensates for the wear between the horn and the rotor.

  18. Forensic considerations when dealing with incinerated human dental remains.

    Science.gov (United States)

    Reesu, Gowri Vijay; Augustine, Jeyaseelan; Urs, Aadithya B

    2015-01-01

    Establishing the human dental identification process relies upon sufficient post-mortem data being recovered to allow for a meaningful comparison with ante-mortem records of the deceased person. Teeth are the most indestructible components of the human body and are structurally unique in their composition. They possess the highest resistance to most environmental effects like fire, desiccation, decomposition and prolonged immersion. In most natural as well as man-made disasters, teeth may provide the only means of positive identification of an otherwise unrecognizable body. It is imperative that dental evidence should not be destroyed through erroneous handling until appropriate radiographs, photographs, or impressions can be fabricated. Proper methods of physical stabilization of incinerated human dental remains should be followed. The maintenance of integrity of extremely fragile structures is crucial to the successful confirmation of identity. In such situations, the forensic dentist must stabilise these teeth before the fragile remains are transported to the mortuary to ensure preservation of possibly vital identification evidence. Thus, while dealing with any incinerated dental remains, a systematic approach must be followed through each stage of evaluation of incinerated dental remains to prevent the loss of potential dental evidence. This paper presents a composite review of various studies on incinerated human dental remains and discusses their impact on the process of human identification and suggests a step by step approach. Copyright © 2014 Elsevier Ltd and Faculty of Forensic and Legal Medicine. All rights reserved.

  19. Transformation of Silver Nanoparticles in Fresh, Aged, and Incinerated Biosolids

    Science.gov (United States)

    Abstract The purpose of this research was to assess the chemical transformation of silver nanoparticles (AgNPs) in aged, fresh, and incinerated biosolids in order to provide information for AgNP life cycle analyses. Silver nanoparticles were introduced to the influent of a pilot...

  20. 40 CFR 63.988 - Incinerators, boilers, and process heaters.

    Science.gov (United States)

    2010-07-01

    ... bed. (3) Where a boiler or process heater of less than 44 megawatts (150 million British thermal units... heaters. 63.988 Section 63.988 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) AIR... Routing to a Fuel Gas System or a Process § 63.988 Incinerators, boilers, and process heaters....

  1. Plant monitoring of air quality around waste incinerators

    Energy Technology Data Exchange (ETDEWEB)

    Tonneijck, A.E.G.; Dijk, C.J. van; Dueck, T.A. [Plant Research International, Wageningen (Niger). Dept. of Crop and Production Ecology

    2002-07-01

    Since the early 1990's, three new waste incineration plants have come into operation in agricultural regions in The Netherlands. Multi-year standardised biomonitoring programmes around these incinerators were set up to determine the absence of adverse effects on quality of crop produce due to the incineration of waste. Depending on time of year, plants of kale (Brassica oleracea) and spinach (Spinacia oleracea) were cultivated for use as accumulators of cadmium (Cd), mercury (Hg) and polycyclic aromatic hydrocarbons (PAHs). Trends in fluoride contents were followed by sampling field-grown pasture grass. Cow milk was sampled to determine the concentrations of dioxins. Plants of gladiola (Gladiolus gandavensis) were used for the assessment of visible injury by ambient fluoride in one programme only. The results of many years of biomonitoring showed that the emissions of the waste incinerators did not affect the quality of crop produce and cow milk. Concentrations of the various components in these products were generally similar to background levels and did not exceed standards for maximum allowable concentrations. On one occasion, concentrations of PAHs in spinach were clearly enhanced due to the use of wood-preserving compounds at a barn close to the monitoring site. This incident reveals that our biomonitoring projects are an appropriate tool to detect changes in air quality. (orig.)

  2. Application of microwaves for incinerating waste shell moulds and cores

    Directory of Open Access Journals (Sweden)

    K. Granat

    2008-08-01

    Full Text Available In the paper, investigation results of microwave heating application for incinerating waste shell moulds and cores made of moulding sands with thermosetting resins are presented. It was found that waste shell cores or shell moulds left after casting, separated from moulding sand, can be effectively incinerated. It was evidenced that microwave heating allows effective control of this process and its results. Incineration of waste moulds and cores made of commercial grades of resin-coated moulding sand using microwave heating was found to be an effective way of their utilisation. It was determined that the optimum burning time of these wastes (except those insufficiently disintegrated and not mixed with an activating agent is maximum 240 s at the used magnetron power of 650 W. It was noticed that proper disintegration of the wastes and use of suitable additives to intensify the microwave heating process guarantee significant reduction of the process time and its full stabilisation. Application of microwave heating for incinerating waste shell moulds and cores ensure substantial and measurable economic profits due to shorter process time and lower energy consumption.

  3. Volatilisation and oxidation of aluminium scraps fed into incineration furnaces.

    Science.gov (United States)

    Biganzoli, Laura; Gorla, Leopoldo; Nessi, Simone; Grosso, Mario

    2012-12-01

    Ferrous and non-ferrous metal scraps are increasingly recovered from municipal solid waste incineration bottom ash and used in the production of secondary steel and aluminium. However, during the incineration process, metal scraps contained in the waste undergo volatilisation and oxidation processes, which determine a loss of their recoverable mass. The present paper evaluates the behaviour of different types of aluminium packaging materials in a full-scale waste to energy plant during standard operation. Their partitioning and oxidation level in the residues of the incineration process are evaluated, together with the amount of potentially recoverable aluminium. About 80% of post-consumer cans, 51% of trays and 27% of foils can be recovered through an advanced treatment of bottom ash combined with a melting process in the saline furnace for the production of secondary aluminium. The residual amount of aluminium concentrates in the fly ash or in the fine fraction of the bottom ash and its recovery is virtually impossible using the current eddy current separation technology. The average oxidation levels of the aluminium in the residues of the incineration process is equal to 9.2% for cans, 17.4% for trays and 58.8% for foils. The differences between the tested packaging materials are related to their thickness, mechanical strength and to the alloy.

  4. Possibilities for gas turbine and waste incinerator integration

    NARCIS (Netherlands)

    Korobitsyn, M.A.; Jellema, P.; Hirs, G.G.

    1999-01-01

    The aggressive nature of the flue gases in municipal waste incinerators does not allow the temperature of steam in the boiler to rise above 400°C. An increase in steam temperature can be achieved by external superheating in a heat recovery steam generator positioned behind a gas turbine, so that ste

  5. Danish Emission Inventory for Waste Incineration and Other Waste

    DEFF Research Database (Denmark)

    Hjelgaard, Katja

    2013-01-01

    This report contains detailed methodological issues, activity data, emission factors, uncertainties and references for waste incineration without energy recovery and other waste source categories of the Danish emission inventories 2013. The emissions are calculated for the years 1980-2011 according...

  6. Hydrodynamics of a Multistage Wet Scrubber Incineration Conditions

    Science.gov (United States)

    Said, M. M.; Manyele, S. V.; Raphael, M. L.

    2012-01-01

    The objective of the study was to determine the hydrodynamics of the two stage counter-current cascade wet scrubbers used during incineration of medical waste. The dependence of the hydrodynamics on two main variables was studied: Inlet air flow rate and inlet liquid flow rate. This study introduces a new wet scrubber operating features, which are…

  7. Thermal Stability and Material Balance of Nanomaterials in Waste Incineration

    Science.gov (United States)

    Paur, H.-R.; Baumann, W.; Hauser, M.; Lang, I.; Teuscher, N.; Seifert, H.; Stapf, D.

    2017-06-01

    Nanostructured materials are widely used to improve the properties of consumer products such as tires, cosmetics, light weight equipment etc. Due to their complex composition these products are hardly recycled and thermal treatment is preferred. In this study we investigated the thermal stability and material balance of nanostructured metal oxides in flames and in an industrial waste incinerator. We studied the size distribution of nanostructured metal oxides (CeO2, TiO2, SiO2) in a flame reactor and in a heated reaction tube. In the premixed ethylene/air flame, nano-structured CeO2 partly evaporates forming a new particle mode. This is probably due to chemical reactions in the flame. In addition sintering of agglomerates takes place in the flame. In the electrically heated reaction tube however only sintering of the agglomerated nanomaterials is observed. Ceria has a low background in waste incinerators and is therefore a suitable tracer for investigating the fate of nanostructured materials. Low concentrations of Ceria were introduced by a two-phase nozzle into the post-combustion zone of a waste incinerator. By the incineration of coal dust in a burning chamber the Ceria nanoparticles are mainly found in the size range of the fly ash (1 - 10 µm) because of agglomeration. With gas as a fuel less agglomeration was observed and the Ceria nanoparticles were in the particle size range below 1 µm.

  8. Danish Emission Inventory for Waste Incineration and Other Waste

    DEFF Research Database (Denmark)

    Hjelgaard, Katja

    2013-01-01

    This report contains detailed methodological issues, activity data, emission factors, uncertainties and references for waste incineration without energy recovery and other waste source categories of the Danish emission inventories 2013. The emissions are calculated for the years 1980-2011 according...

  9. EXPERIMENTAL INVESTIGATION OF PIC FORMATION IN CFC-12 INCINERATION

    Science.gov (United States)

    The report gives results of experiments to determine the effect of flame zone temperature on gas-phase flame formation and destruction of products of incomplete combustion (PICS) during dichlorodi-fluoromethane (CFC-12) incineration. The effect of water injection into the flame ...

  10. 10 CFR 20.2004 - Treatment or disposal by incineration.

    Science.gov (United States)

    2010-01-01

    ....2004 Energy NUCLEAR REGULATORY COMMISSION STANDARDS FOR PROTECTION AGAINST RADIATION Waste Disposal... Commission pursuant to § 20.2002. (b)(1) Waste oils (petroleum derived or synthetic oils used principally as... conditions other than effluent limits specifically related to incineration of waste oil. The licensee...

  11. Simulation and Optimization of Contactless Power Transfer System for Rotary Ultrasonic Machining

    Directory of Open Access Journals (Sweden)

    Wang Xinwei

    2016-01-01

    Full Text Available In today’s rotary ultrasonic machining (RUM, the power transfer system is based on a contactless power system (rotary transformer rather than the slip ring that cannot cope with high-speed rotary of the tool. The efficiency of the rotary transformer is vital to the whole rotary ultrasonic machine. This paper focused on simulation of the rotary transformer and enhancing the efficiency of the rotary transformer by optimizing three main factors that influence its efficiency, including the gap between the two ferrite cores, the ratio of length and width of the ferrite core and the thickness of ferrite. The finite element model of rotary transformer was built on Maxwell platform. Simulation and optimization work was based on the finite element model. The optimization results compared with the initial simulation result showed an approximate 18% enhancement in terms of efficiency, from 77.69% to 95.2%.

  12. New Developments in Spinning Fluidised Bed Incineration Technology

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    At the present time, the sewage treatment plants in the UK produce about 25 million tons of sewage sludge each year at a concentration of 4% solids. New regulations forbid sea dumping and in the near future new incinerators will be required to dispose of about 5 million tons per year. Bubbling fluidised bed incinerators are widely used to burn sewage sludge at a typical consumption rate of about 0.02kg(dry)·s-1·m2, and it follows that over 300 conventional fluidised bed incinerators of 3m diameter could be required to cope with the increased demand.At Sheffield University Waste Incineration Centre (SUWIC) research work is being carried out to develop a novel spinning fluidised bed incinerator. The key factor to note is that when air flows up through a bed of near mono-sized particles, it fluidises when the pressure drop across the bed is equal to the weight of the bed. Normally, the weight of the bed is determined by gravity. However, if the bed is contained by a cylindrical air distributor 'plate' that is rotating rapidly about its axis, then the effective weight of the bed can be increased dramatically. The airflow passing through the bed can be increased proportionally to the "g" level produced by the rotation and it follows that the process has been intensified. In exploratory tests with a spinning fluidised bed we have achieved combustion intensities with coal combustion as high as 100MW/m3. A problem with burning coal is that it was difficult to remove the heat and rotating water seals had to be used to transfer cooling water into the bed. In the case of sewage and other sludges, this problem does not exist since the flue gases can remove the small amount of heat released. The rotating fluidised bed sludge incinerator is a novel device, which is very compact. It is able to solve the turndown problem encountered with conventional fluidised beds by simply changing the rotation speed. Bearing in mind that a centrifugal sludge de-watering unit is already used

  13. Improved electrical efficiency and bottom ash quality on waste combustion plants. Appendix A11 to A14

    Energy Technology Data Exchange (ETDEWEB)

    Hedegaard Madsen, O.; Boejer, M.; Jensen, Peter A.; Dam-Johansen, K.; Lundtorp, K. (Technical Univ. of Denmark, Kgs. Lyngby (Denmark)); Mogensen, Erhardt (Babcock and Wilcox Voelund A/S, Glostrup (Denmark))

    2010-07-01

    Investigations making it possible to evaluate and further develop concepts to improve electrical efficiency in a waste combustion plant were performed. Furthermore, one objective of the study was to investigate the possibilities of improving waste bottom ash leaching properties by use of a rotary kiln treatment. The project work included construction of a bench-scale rotary kiln, performing ash rotary kiln treatment experiments, conducting gas suction probe measurements on a waste incineration plant and making some concept evaluations. The influence of the rotary kiln thermal treatment on the leaching of Ca, Al, Si, Mg, Ba, Sr, Cl, Cu, Pb, Zn, Cr, Mo, sulfate, DOC and carbonate was determined. As a result of these tests, the rotary kiln thermal treatment of bottom ashes can be recommended for reducing the leaching of Cu, Pb, Cl, Zn and DOC; however, an increased leaching of Cr and Mo should be expected. The combustion conditions above the grate of a waste incineration plant were investigated and the release and concentration of volatile ash species in the flue gas such as Cl, Na, K, Ca, Pb, Zn and S were measured. The conducted measurements show that flue gas from grate sections 3 and 4 can produce a sufficiently hot flue gas that contains only low concentrations of corrosive species, and therefore can be used to increase superheater temperatures. Implementation of the so-called flue gas split concept together with other steam circle modifications on a waste combustion plant, and using a reasonable increase in final steam temperature from 400 to 500 deg. C, have the potential to increase electrical efficiency from 24 to 30% (with respect to lower fuel heating value) in a waste combustion plant. The appendices deal with electrical efficiency by dividing the combustion products; release of potentially corrosive constituents from the grate; CFD modeling of grate with and without vertical divider. (Author)

  14. Improved electrical efficiency and bottom ash quality on waste combustion plants. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Jensen, Peter A.; Nesterov, I.; Boejer, M.; Hyks, J.; Astrup, T.; Kloeft, H.; Dam-Johansen, K.; Lundtorp, K.; Hedegaard Madsen, O.; Frandsen, F. (Technical Univ. of Denmark, Kgs. Lyngby (Denmark)); Mogensen, Erhardt (Babcock and Wilcox Voelund A/S, Glostrup (Denmark))

    2010-07-01

    Investigations making it possible to evaluate and further develop concepts to improve electrical efficiency in a waste combustion plant were performed. Furthermore, one objective of the study was to investigate the possibilities of improving waste bottom ash leaching properties by use of a rotary kiln treatment. The project work included construction of a bench-scale rotary kiln, performing ash rotary kiln treatment experiments, conducting gas suction probe measurements on a waste incineration plant and making some concept evaluations. The influence of the rotary kiln thermal treatment on the leaching of Ca, Al, Si, Mg, Ba, Sr, Cl, Cu, Pb, Zn, Cr, Mo, sulfate, DOC and carbonate was determined. As a result of these tests, the rotary kiln thermal treatment of bottom ashes can be recommended for reducing the leaching of Cu, Pb, Cl, Zn and DOC; however, an increased leaching of Cr and Mo should be expected. The combustion conditions above the grate of a waste incineration plant were investigated and the release and concentration of volatile ash species in the flue gas such as Cl, Na, K, Ca, Pb, Zn and S were measured. The conducted measurements show that flue gas from grate sections 3 and 4 can produce a sufficiently hot flue gas that contains only low concentrations of corrosive species, and therefore can be used to increase superheater temperatures. Implementation of the so-called flue gas split concept together with other steam circle modifications on a waste combustion plant, and using a reasonable increase in final steam temperature from 400 to 500 deg. C, have the potential to increase electrical efficiency from 24 to 30% (with respect to lower fuel heating value) in a waste combustion plant. (Author)

  15. A Novel Vapor Injection Structure on the Blade for Rotary Compressor

    OpenAIRE

    Wang, Baolong; Liu, Xingru; Shi, Wenxing

    2016-01-01

    Rotary compressors have been extensively used in room air conditioners and household refrigerators for their advantages, including high efficiency, strong adaptability, and low cost. However, when air source heat pumps with rotary compressors are applied in cold regions, a series of problems appear. The gas injection has been proved an effective technology to enhance both the heating capacity and COP of scroll, screw, and rotary compressors. In the one-cylinder rotary compressor with gas in...

  16. Operator in-the-loop control of rotary cranes

    Energy Technology Data Exchange (ETDEWEB)

    Parker, G.G.; Robinett, R.D.; Driessen, B.J.; Dohrmann, C.R.

    1996-03-01

    An open-loop control method is presented for reducing the oscillatory motion of rotary crane payloads during operator commanded maneuvers. A typical rotary crane consists of a multiple degree-of-freedom platform for positioning a spherical pendulum with an attached payload. The crane operator positions the Payload by issuing a combination of translational and rotational commands to the platform as well as load-line length changes. Frequently, these pendulum modes are time-varying and exhibit low natural frequencies. Maneuvers are therefore performed at rates sufficiently slow so as not to excite oscillation. The strategy presented here generates crane commands which suppress vibration of the payload without a priori knowledge of the desired maneuver. Results are presented for operator in-the-loop positioning using a real-time dynamics simulation of a three-axis rotary crane where the residual sway magnitude is reduced in excess of 4OdB.

  17. FEM simulation of infeed rotary swaging with structured tools

    Directory of Open Access Journals (Sweden)

    Herrmann Marius

    2015-01-01

    Full Text Available Rotary swaging is an incremental cold forming process for rods and tubes. Infeed rotary swaging with structure in the reduction zone of the tools is investigated using a two dimensional finite element simulation. A few geometrical parameters are varied, for cosine and skew stairway shapes. The effective tool angle is kept constant. The influence is evaluated by the radial and axial process forces. Furthermore, the material flow is visualized by the neutral plane. The simulation results are quantitatively compared to each other to analyse the reaction force FA, which acts against the feeding force. Also, the results serve to find suitable geometries to be transferred to rotary swaging tools for practical application. It is shown that the shapes have a significant effect on the forces and the location of the neutral plane. Finally a first swaging tool is modified with an exemplary geometry for experimental investigations.

  18. Behavioral changes in preschoolers treated with/without rotary instruments.

    Science.gov (United States)

    Maru, Viral Pravin; Kumar, Amit; Badiyani, Bhumika Kamal; Sharma, Anant Raghav; Sharma, Jitendra; Dobariya, Chintan Vinodbhai

    2014-05-01

    Behavioral dentistry is an interdisciplinary science which needs to be learned, practiced, and reinforced in order to provide quality dental care in children. To assess the anxiety experienced during dental treatment in preschool children with/without rotary instruments using behavioral scale. Sixty pediatric patients of preschool age with bilateral occlusal carious lesions extending into dentin were selected for the study. Carious lesions were removed using conventional rotary instruments on one side and Papacarie - chemomechanical caries removal of approach on contra lateral side. Both cavities were restored with glass ionomer cement (Fuji IX). Anxiety scores were determined using 'Modified Child Dental Anxiety Scale' (Wong et al, 1998) during the various clinical stages of the treatment course. Children experienced relaxed behavior when subjected to Papacarie method of caries removal compared to conventional method using rotary instruments. This study helped us to provide behavioral measures and introduce children to dentistry in a nonthreatening setting.

  19. Simulation Study on Fuzzy Control of Rotary Steering Drilling Trajectory

    Directory of Open Access Journals (Sweden)

    Xue Qi-Long

    2012-07-01

    Full Text Available The purpose of this study is to establish a control method to make borehole trajectory smoother. Considering that the complexity of rotary steerable drilling trajectory control and uncertainty of underground work, analysis of the deficiencies for the traditional trajectory control and the rotary steerable drilling trajectory deviation vector control theory, introduced the concept of "trend Angle", combined with the deviation vector as joint control variables, using fuzzy control algorithm that established of rotary steerable drilling trajectory fuzzy control model. Designed the fuzzy controller using Matlab/Simulink toolbox and dynamic simulation analysis for the fuzzy control systems, simulation results show that the designed fuzzy controller can effectively track the well path design, has a strong adaptability and control results is better than traditional PID control method.

  20. Rotary plug device for use in LMFBR type reactors

    Energy Technology Data Exchange (ETDEWEB)

    Azuma, Kazuhiko; Imayoshi, Sho.

    1988-02-23

    Purpose: To prevent adhesion of sodium in the rotational gap of a rotational plug. Constitution: One of the walls of a cylindrical gap formed between the outer circumference of a small rotary plug and a large rotary plug that constitute a double rotary plug is cooled to lower than the sodium coagulation temperature, while a stater of a linear motor in a cylindrical shape and wound with linear coils around the iron core is attached to the inside of the other of the walls. Then, one of the walls of the gap to which sodium adheres is cooled to less than sodium coagulation temperature, so that sodium is or tends to be deposited to the wall. Then, eddy currents are resulted to sodium by the current supplied to the stater of the linear motor attached to the other of the walls, to produce thrusting force. Sodium on the wall surface is scraped off by this. (Yoshihara, H.).